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+Project Gutenberg (https://www.gutenberg.org) public repository for
+eBook #52867 (https://www.gutenberg.org/ebooks/52867)
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-The Project Gutenberg EBook of Experiments on the Spoilage of Tomato
-Ketchup, by A. W. Bitting
-
-This eBook is for the use of anyone anywhere in the United States and most
-other parts of the world at no cost and with almost no restrictions
-whatsoever. You may copy it, give it away or re-use it under the terms of
-the Project Gutenberg License included with this eBook or online at
-www.gutenberg.org. If you are not located in the United States, you'll have
-to check the laws of the country where you are located before using this ebook.
-
-Title: Experiments on the Spoilage of Tomato Ketchup
-
-Author: A. W. Bitting
-
-Release Date: August 21, 2016 [EBook #52867]
-
-Language: English
-
-Character set encoding: UTF-8
-
-*** START OF THIS PROJECT GUTENBERG EBOOK EXPERIMENTS--SPOILAGE OF TOMATO KETCHUP ***
-
-
-
-
-Produced by Larry B. Harrison, Chris Jordan and the Online
-Distributed Proofreading Team at http://www.pgdp.net (This
-file was produced from images generously made available
-by The Internet Archive)
-
-
-
-
-
-
-
-
-
- Issued January 9, 1909.
-
- U. S. DEPARTMENT OF AGRICULTURE,
- BUREAU OF CHEMISTRY--BULLETIN No. 119.
- H. W. WILEY, Chief of Bureau.
-
- EXPERIMENTS ON THE SPOILAGE
- OF TOMATO KETCHUP.
-
- BY
- A. W. BITTING,
- INSPECTOR, BUREAU OF CHEMISTRY.
-
- [Illustration: Shield of the United States Department of Agriculture]
-
- WASHINGTON:
- GOVERNMENT PRINTING OFFICE.
- 1909.
-
-
-
-
-LETTER OF TRANSMITTAL.
-
-
- U. S. Department of Agriculture,
- Bureau of Chemistry,
- _Washington, D. C., July 15, 1908_.
-
-Sir: I have the honor to submit for your approval a report made by
-Inspector Bitting of experimental work on the spoilage of tomato
-ketchup, the conditions contributing thereto, methods of prevention,
-the action of preservatives, and the length of time that the product
-will keep under varying conditions of manufacture and temperature, both
-before and after opening. Every effort has been made to conduct the
-work in a practical way, and the results obtained can not fail to be of
-interest and profit both to the manufacturer and consumer. I recommend
-that this report be published as Bulletin No. 119 of the Bureau of
-Chemistry.
-
- Respectfully, H. W. Wiley,
- _Chief_.
-
-Hon. James Wilson,
- _Secretary of Agriculture_.
-
-
-
-
-CONTENTS.
-
-
- Page.
-
-Introduction 7
-
-Process of manufacture 8
- Selection and preparation of stock 9
- Pulping 9
- Cooking and seasoning 10
- Evaporation and finishing 11
- Bottling 11
- Processing 11
-
-Character of products 12
- First-class products 12
- Inferior products from “trimming stock” 13
-
-Labels 14
-
-Manufacturing experiments without the use of preservatives 15
- Outline of experiments 15
- Discussion of results 17
- Spoilage of ketchup after opening 17
- Spoilage of unopened ketchup 20
- Spoilage of market brands 20
- Sterility of ketchup 21
-
-Experiments with preservatives 22
- Sodium benzoate 22
- Salt 23
- Sugar 23
- Spices 24
- Water infusions 24
- Acetic acid extracts 25
- Oil extracts 25
- Vinegar and acetic acid 26
- Oil 27
-
-Study of Penicillium in ketchup 28
- Development 29
- Reproduction 29
- Growth in ketchup 30
- Temperature tests 31
-
-Histological structure of ketchup 33
-
-Microscopical examination of some commercial brands 34
-
-Summary 35
-
-
-
-
-ILLUSTRATIONS.
-
-
-PLATES.
-
- Page.
-PLATE I. Penicillium. Fig. 1.--Conidia, normal growth
- and in various stages of germination, some with branching
- hyphæ. Fig. 2.--Conidiophore, showing unusually large
- development of conidia; from culture in moist chamber 28
-
- II. Cultures from ketchup preserved with sodium
- benzoate. Fig. 1.--Conidia and hyphæ from culture in
- experimental ketchup containing one-sixteenth of 1 per cent
- of sodium benzoate. Fig. 2.--Conidia and hyphæ from culture
- in experimental ketchup containing one-tenth of 1 per cent
- of sodium benzoate 28
-
-
-TEXT FIGURES.
-
-Fig. 1. A model receiving platform 8
-
-2. Large receiving room showing the sorting belt 9
-
-3. A section of a kitchen showing the copper cookers 10
-
-4. An example of factory practice 12
-
-5. Another factory interior 14
-
-
-
-
-EXPERIMENTS ON THE SPOILAGE OF TOMATO KETCHUP.
-
-
-
-
-INTRODUCTION.
-
-
-The tomato, _Lycopersicum esculentum_, is supposed to be native to
-South or Central America. The large fruits commonly used grow only
-under cultivation, but the variety with small, spherical fruits,
-known as _L. cerasiforme_, has been found on the shore of Peru and is
-considered by De Candolle[A] as belonging to the same species as _L.
-esculentum_. Though grown extensively in Europe, there is nothing to
-indicate that it was known there before the discovery of America. The
-tomato was introduced into China and Japan at a comparatively recent
-date. De Candolle is of the opinion that the tomato was taken to
-Europe by the Spaniards from Peru and was later introduced into the
-United States by Europeans. Tomatoes were brought to Salem, Mass., by
-an Italian painter in 1802,[B] who is said to have had difficulty in
-convincing the people that they were edible. They were used in New
-Orleans in 1812, though as late as 1835 they were sold by the dozen in
-Boston. After 1840 they came into general use in the Eastern States,
-but it was later than this before tomatoes were used freely in the
-Western States, many persons having the impression that, since they
-belonged to the nightshade family, they must be unwholesome. The extent
-to which tomatoes are used at the present time shows how completely
-this prejudice has been overcome.
-
-[A] Origin of Cultivated Plants, 1890.
-
-[B] Webber, H. J., Yearbook, U. S. Department of Agriculture, 1899.
-
-The name _Lycopersicum_ is from two Greek words, meaning a wolf, and
-a peach, the application of these terms not being apparent; the name
-of the species, _esculentum_, is from the Latin, meaning eatable.
-The common name “tomato” is of South or Central American origin, and
-is believed to be the term used in an ancient American dialect to
-designate the plant,[C] but its meaning is unknown. The English call
-the tomato “love apple,” which in French is “pomme d’amour.”
-
-[C] U. S. Dept. Agr., Exper. Sta. Record, 1899-1900, 11: 250.
-
-The tomato is considered a typical berry, the ovary wall, free from the
-calyx, forming the fleshy pericarp, which incloses chambers filled with
-a clear matrix containing the seeds. The fruit measures from 1 to 5
-inches in diameter, and is red, pink, or yellow when mature.
-
-The plant sports freely, producing many varieties, which differ mainly
-in the size, shape, and quality of the fruit. The varieties bearing
-small fruits are _L. cerasiforme_ and _L. pyriforme_, each bearing a
-two-celled fruit, the former being round, and somewhat larger than
-a cherry, and the latter pear-shaped. These small tomatoes are used
-ordinarily for preserves and pickles.
-
-The word “ketchup” is adopted in this bulletin as the form which ought
-to be given preference. The derivation of the term is not definitely
-known. The spelling “catchup” given in some of the leading dictionaries
-appears to be based on the erroneous idea that the first syllable
-“ketch” is a colloquial form of “catch.” Several authorities derive the
-word from the East Indian or Malayan “kitjap,” because “ketchup” was
-originally a kind of East Indian pickles. Some give the word a Chinese
-origin, while others assert that it comes from the Japanese. A majority
-of the manufacturers employ the word “catsup,” a spelling for which
-there does not appear to be any warrant.
-
-
-PROCESS OF MANUFACTURE.
-
-[Illustration: Fig. 1.--A model receiving platform.]
-
-The making of tomato ketchup consists essentially in reducing tomatoes
-to pulp, removing the skins, seeds, hard parts, and stems, adding
-salt, sugar, condiments, and vinegar to suit the taste, and cooking
-to a proper consistency. The methods and practices of the various
-manufacturers differ, and the difference between the best and the
-poorest procedure corresponds to that between the best and the worst
-ketchup. No single factory has all of the best methods at every step
-of manufacture. Some perform certain details well and are negligent
-in others. In some, large amounts of money are spent on equipment to
-improve a particular point considered advantageous by the trade, while
-other details essential to the making of a good-keeping ketchup are
-disregarded. A statement of the best practice as observed at a number
-of factories, together with some facts obtained from experiments, will
-be given.
-
-
-SELECTION AND PREPARATION OF STOCK.
-
-The tomatoes should be home-grown, of a red variety having the minimum
-of yellow and purple color, be picked when ripe, and delivered to
-the factory promptly without mashing. All tomatoes should pass over
-an inspection table, the rotten and otherwise unfit fruit should be
-discarded, and the green tomatoes should be returned to crates to
-ripen. The stems should be removed when the best color is desired,
-and the tomatoes should be thoroughly washed to remove dirt and mold.
-Dumping a crate of tomatoes into a hopper of dirty water and playing a
-gentle spray of water on part of them merely wets the skin and makes
-them appear bright.
-
-[Illustration: Fig. 2.--Large receiving room showing the sorting belt.]
-
-
-PULPING.
-
-The clean tomatoes should be conveyed to the steaming tanks and
-subjected to steam heat until the skins burst and the meat softens.
-After a short heating the tomatoes should be run through a “cyclone”
-where the skins, seeds, etc., are removed and they are rubbed to a
-pulp. To remove very small particles and fiber, the pulp may be run
-through a sieving machine at once; or, if ketchup of the smoothest
-possible kind is to be made, this procedure should be delayed until
-after the cooking. The pulp is collected in a receiving vat, and
-only such an amount should be provided in advance as will keep the
-kettles full, as it is better to stop the tomatoes before going to
-the washer than to have the pulp stand for some hours. In common
-practice, however, the pulp is either sent to the cooker at once, or
-it is allowed to stand and partially separate. If tall casks are used
-for this separation the solids will rise to the top and the clear
-watery portion is drawn off at the bottom, or the pulp may be strained
-through cloth bags. The object of this separation is to secure greater
-concentration of the solids, retain a brighter color, and shorten the
-time of cooking.
-
-
-COOKING AND SEASONING.
-
-[Illustration: Fig. 3.--A section of a kitchen showing the copper
-cookers.]
-
-The cooking may be done in copper kettles, as shown in figure 3, though
-these are being superseded by enamel tanks containing silver-plated
-coils in order to secure the brightest color. By using the latter the
-discoloration due to the splashing of the contents against the walls of
-the copper vessel is avoided, and economy of space is secured. Whole
-or ground spices, or acetic acid or oil extracts of the spices may be
-added to the pulp in such proportion as the particular brand demands.
-The spices most used are cloves, cinnamon, mace, and cayenne pepper;
-but paprika, pepper, mustard, cardamon, coriander, ginger, celery, and
-allspice are used by some manufacturers. When whole spices are used,
-it is the practice to suspend them in a cloth bag or a wire basket and
-to take them out after boiling. They tend to darken the color of the
-ketchup, a result considered undesirable by some. The ground spices
-are used sparingly, with the exception of cayenne pepper. The acetic
-acid extracts of spices are used because they are economical and give
-a brighter red color than is obtained with the whole spice. The oil
-extracts produce no discoloration, but they are the most expensive and
-give an objectionable flavor. Hungarian sweet paprika is now quite
-largely used and adds to the color as well as to the flavor. Sugar,
-salt, and vinegar are added in such proportion as may be desired, and
-in some brands onions and garlic are used.
-
-
-EVAPORATION AND FINISHING.
-
-The pulp is evaporated rapidly to such consistency as the grade and
-price will warrant, the reduction in volume being from 40 to 60 per
-cent. This is accomplished in about forty-five minutes. The cooking is
-not continued longer than is necessary, as each minute added to the
-cooking darkens the finished product.
-
-If the pulp has been run through the sieving machine before cooking,
-the batch may be drawn off into the receiving tank for bottling. If the
-finishing be done after cooking, the pulp is run into a receiving vat,
-finished as quickly as possible, and drawn into the tank for bottling.
-The ketchup may be kept at a high temperature--200° to 206° F.--in the
-receiving tank by means of a small steam coil, or it may be drawn to
-the bottling machine through a steam-jacketed tube. Finishing after
-cooking yields a slightly smoother ketchup than sieving before cooking;
-but it necessitates handling, reduces the temperature, and increases
-the chances of infection.
-
-
-BOTTLING.
-
-The bottles should be thoroughly cleaned as ketchup will not keep if
-placed in bottles which have been merely rinsed to remove the straw; if
-the ketchup is not to be given an after process the containers should
-be sterilized. In the experimental work cork stoppers gave the best
-results and these should be sterilized in a paraffin bath at 250° F.
-
-
-PROCESSING.
-
-An after treatment or process is given to bottled goods either in a
-water or steam bath, the important point being that the center of the
-bottle be raised to the desired degree of heat. If the ketchup is thin
-this can be effected quickly, but if it is thick and heavy the heat
-penetrates the ketchup with surprising slowness. In a thin ketchup
-the temperature may be raised from 140° to 190° F. in eighteen minutes
-or less when the surrounding heat is 195° F; but in a heavy ketchup it
-may take an hour or more to accomplish the same result. It is therefore
-very important that the ketchup be processed immediately after it is
-corked, before it has time to cool. The rate at which the heating is
-effected for different goods can be determined by sealing a thermometer
-in the cork and recording the readings.
-
-[Illustration: Fig. 4.--An example of factory practice showing the
-top row of tanks from which pulp passes by gravity into the cookers,
-then into the receiver, sieving machine, and final tub ready for the
-bottling machine or jug filler.]
-
-
-
-
-CHARACTER OF PRODUCTS.
-
-
-FIRST-CLASS PRODUCTS.
-
-The factory at which the experiments were conducted has sanitary
-buildings and surroundings, the floors are of concrete for flushing,
-and the pipes used in conducting the pulp to the kitchens are
-porcelain-lined to prevent discoloration from the iron and to insure
-cleanliness. The tubes which carry the ketchup from the kettles to the
-receiving tank, finishing machine, and bottler are silver-plated. Not
-all of these measures are necessary to make a good ketchup, but they
-show the care exercised in making an article of good appearance and of
-the finest quality.
-
-The conditions under which ketchup is made and the care with which the
-work is done at some of the better factories is equal to that used in
-the manufacture of any food product. Whole selected fruit is used,
-cleanliness is maintained at every point, the best grades of spices,
-vinegar, granulated sugar, and salt are added for flavoring, and the
-bottles are carefully washed. The ketchup put up under such conditions
-will have a bright natural color, will remain good as long as the
-container is unbroken, and will continue in that condition for some
-time after opening if kept at a fairly cool temperature.
-
-
-INFERIOR PRODUCTS FROM “TRIMMING STOCK.”
-
-In contrast with the strictly high-grade product is the great bulk
-of the ketchup found on the market. The material is not whole ripe
-tomatoes, but consists of the waste of the canning factory, commonly
-designated as “trimming stock,” including the green, moldy, broken,
-rotten, and generally unusable tomatoes, the skins, cores, and stems
-from the peeling tables, and the surplus juice from the filling
-machines, all of which may be allowed to stand during the day and be
-run through the cyclone in the evening. At the end of the season, the
-frosted and half-ripe fruits may be used. Part of this material can
-not be considered “sound fruit” as contemplated by the food and drugs
-act. The pulp is put up in barrels, preserved, and allowed to stand,
-possibly in the sun, until a sufficient quantity has accumulated for
-shipment. Old ketchup barrels may be used and be none too clean. As a
-result, it is not uncommon to see an inch or more of pulp in the bottom
-of a car at the end of shipment, caused by the blowing out of the
-barrel heads from fermentation. The sanitary condition of the factory
-may be poor, the handling of the goods be unclean, the spices be the
-refuse from the spice houses, the sugar be of the cheapest grade, and
-the bottles be only rinsed or be used without even that precaution.
-The ketchup is a concoction so heavily spiced with hot spices that the
-tomato flavor is lost and might as well be anything else. The color is
-normally dirty brown.
-
-Between these two extremes are all grades, those for which whole
-tomatoes, unsorted, are used, those for which trimming stock is worked
-up promptly during the canning season, and those made from stock of
-unknown history. Some manufacturers work under good and some under poor
-sanitary conditions. There can be no doubt that with proper selection
-and precaution much of the by-product of the canning factory and large
-quantities of tomatoes which are unsuitable for canning might be used
-to advantage in the manufacture of ketchup; but it requires a nicety
-of practice not generally found at this time. The practice sometimes
-followed of making some ketchup from whole stock and a large quantity
-from refuse and using the former for advertising purposes, only serves
-to emphasize the fact that the goods belong to two distinct classes.
-One of the uses for a very considerable amount of pulp from refuse
-stock is the making of sauce for baked beans and other canned goods
-where the true character can not be observed by the consumer.
-
-[Illustration: Fig. 5.--Another factory interior, showing large pulp
-tanks in the rear, cooking tanks on the right, and process tanks in
-front containing thousands of bottles of ketchup.]
-
-During the season tomatoes come in at times in larger quantities than
-can be made into ketchup promptly. The surplus must be worked up into
-pulp for storage and may be stored in barrels or in tin cans. The pulp
-stored in barrels will not have as good a color as that put into cans,
-and the ketchup made from either will not be as bright as that made
-from whole, fresh stock. The pulp put up in barrels is more liable
-to spoilage than that put up in cans. The difference in the cost of
-storage by the two methods is not very great, and some large concerns
-are using the can exclusively instead of the barrel.
-
-
-
-
-LABELS.
-
-
-The labels on the ketchup bottles have been improved somewhat in the
-last year as regards exactness in describing the contents. Formerly,
-according to the labels, much of the ketchup was made from whole
-ripe tomatoes. The question was, What became of the enormous amount
-of ketchup which it was known had been made from “trimmings?” On this
-year’s ketchup the labels make fewer claims, generally merely stating
-that it is “tomato ketchup,” which is true whether made from whole
-tomatoes or refuse. The brand is in most cases the guaranty for good
-quality. It is not safe to judge the quality by the price, for, though
-usually good quality can not be expected unless the higher price is
-paid, some of the high-priced ketchup when placed under the microscope
-has proven to be a very inferior product.
-
-The wide labels on the neck of the bottle are objectionable. Some of
-these are 2 inches in height, and serve to cover the discolored and
-spoiled ketchup. As spoilage begins usually in the neck of the bottle,
-it is difficult to see it when the neck is wrapped with a label, and
-thus it might easily be overlooked until the main body of the ketchup
-is affected. The bottles which have the widest labels around the neck
-are usually the ones provided with one or two large labels on the lower
-part of the bottle, though some bottles have no other label but the one
-around the neck. As a rule, however, these are narrow, close to the
-stopper, and unobjectionable.
-
-In buying ketchup for experimental purposes it was difficult and
-sometimes impossible to learn its age, as often the grocer does not
-know it, and at other times he will not tell. It appeared, however,
-that often the ketchup had been on the grocer’s shelf or in the
-warehouse from one to four years.
-
-
-
-
-MANUFACTURING EXPERIMENTS WITHOUT THE USE OF PRESERVATIVES.
-
-
-OUTLINE OF THE EXPERIMENTS.
-
-During September, 1907, ketchup was made in experimental batches to
-determine whether it could be manufactured on a commercial scale
-without the use of preservatives. These experiments were made to
-determine (1) the keeping quality before opening the container and (2)
-the length of time the product will keep without spoilage after the
-bottle is opened.
-
-The ketchup was made in a factory in which the conditions of
-manufacture and all the surroundings were sanitary; whole, ripe
-tomatoes, the same as used in the regular grade of canned goods,
-were used and the formula and process were for a mild ketchup giving
-the maximum of tomato flavor. Each batch consisted of 50 gallons of
-finished goods, from which 1 gross of pint bottles was retained for
-observation.
-
-The term “regular ketchup” as used in these experiments means the
-pulp of fully ripe tomatoes, to which was added granulated sugar,
-80-grain, distilled vinegar, table salt, onions, garlic, whole
-cinnamon, cloves, mace, and ground cayenne pepper. The pulp was cooked
-in a steam-jacketed copper kettle for forty minutes and reduced
-about 50 per cent. The finishing was done after cooking. The regular
-bottles are pint sizes, washed in hot water, rinsed, and then heated
-to a temperature of 190° F. for thirty minutes or more. The sterile
-bottles referred to in the experiments were placed in a steam chamber
-for twenty minutes at 230° F. The corks were sterilized by a bath in
-paraffin at about 270° F. All of the work was accomplished quickly to
-insure a smooth, even product with a bright, clean color. Acetic acid
-extracts and oil extracts of spices were used in such quantities as
-would give the same amount of spicing as when the whole spices were
-employed.
-
-In all of the following experiments the ketchups discussed were made in
-September, 1907, and the last examination reported was made ten months
-later, in July, 1908:
-
- _Experiment No. 1._--Regular ketchup was made, but it was reheated
- after finishing and bottled in sterile bottles at a temperature of
- 205° F. No spoilage has occurred at the end of ten months.
-
- _Experiment No. 2._--Regular ketchup was made, and it was bottled
- immediately after finishing in regular bottles at a temperature of
- 165° F. An after process was given at 190° F. for twenty minutes.
- No spoilage has occurred after ten months.
-
- _Experiment No. 3._--Regular ketchup was made, and was bottled in
- regular bottles at 165° F., and given a subsequent process at 190°
- F. for forty minutes. No spoilage has occurred.
-
- _Experiment No. 4._--Regular ketchup was made, was bottled in
- regular bottles at a temperature of 165° F., and given an after
- process at 212° F. for twenty minutes. No spoilage has occurred.
-
- _Experiment No. 5._--Regular ketchup was made, the same being
- put up in regular bottles at a temperature of 165° F. and given
- an after process at 212° F. for forty minutes. No spoilage has
- occurred.
-
- _Experiment No. 6._--Ketchup was made in which the acetic acid
- extracts took the place of whole spices, and the bottling was done
- at a temperature of 165° F., no after treatment being given. No
- spoilage has occurred.
-
- _Experiment No. 7._--Ketchup was made in which acetic acid
- extracts were used, and the bottling was done at a temperature of
- 165° F. in sterile bottles. No after treatment was given and no
- spoilage has occurred.
-
- _Experiment No. 8._--Ketchup was made in which the oil extracts
- were used instead of regular spices. The bottling was done in
- regular bottles at a temperature of 165° F., no after treatment
- being given. No spoilage has occurred.
-
- _Experiment No. 9._--Ketchup was made in which oil extracts were
- used instead of whole spices. The bottling was done at 165° F. in
- sterile bottles, no after treatment being given. No spoilage has
- occurred.
-
- _Experiment No. 10._--Regular ketchup was made, but the pulp
- was run through the sieving or finishing machine before instead
- of after cooking, the object being to determine the effect upon
- the character of the goods rather than upon the spoilage. This
- practice could be followed to advantage in making all except the
- very finest goods, and would give the same condition for bottling
- as in experiment No. 1.
-
- _Experiment No. 11._--Pulp was made in the usual manner and run
- into barrels while just below the boiling point. The barrels
- had been thoroughly washed and then steamed for twenty minutes.
- As soon as the pulp had cooled slightly the bung was driven in
- tightly and the barrel was rolled into storage. At the end of
- sixty days the barrels were opened and the pulp was found to be in
- good condition.
-
- _Experiment No. 12._--Regular ketchup was drawn into 5-gallon jugs
- which had been sterilized in the same manner as the bottles. These
- were kept for sixty days and no spoilage occurred.
-
-
-DISCUSSION OF RESULTS.
-
-Twelve hundred and ninety-six bottles were shipped from Terre Haute
-to Lafayette, Ind., and some were reshipped in order to duplicate
-the conditions in trade. Some were kept in a warm temperature and in
-strong light, others in a comparatively cool place and in the original
-shipping cases, in order to duplicate the conditions in the warehouse
-and grocery store. There has been no spoilage after ten months other
-than that resulting from four or five cork leaks and neck cracks. These
-experiments have shown conclusively that ketchup can be put up on a
-commercial scale and delivered to the consumer in perfect condition
-without the use of a preservative.
-
-It was demonstrated by the first experiment that the goods could be
-bottled at a high temperature without difficulty, and that subsequent
-treatment was unnecessary. The after treatment at 190° was tried
-because it had been found in small experiments that, in giving a higher
-temperature, the internal pressure would cause more or less breakage of
-bottles or loosening of corks. After treatment is practiced by some who
-also use a small quantity of preservative as a further precaution. This
-treatment is continued from two to three hours at the temperature of
-high pasteurization.
-
-The process at 212° was given with little breakage, as the bottles
-used were of good quality. At and above this temperature the breakage
-may be reduced by either raising the temperature of the ketchup before
-bottling or applying pressure upon the outside while giving the process.
-
-Neither the acetic acid nor the oil extracts showed any advantage over
-whole spices in their preservative effects, as all kept. The color was
-slightly improved, but the flavor was impaired, particularly when the
-oil extracts were used.
-
-
-SPOILAGE OF KETCHUP AFTER OPENING.
-
-The question of how long the ketchup should keep after opening the
-container in order to satisfy the ordinary requirements of consumption
-was also studied. A local restaurant, serving about two hundred meals
-and using from one-half to a gallon of ketchup daily, was supplied with
-the same kind of ketchup used in the experiments, as were also some
-families. Instructions were given to use the ketchup as they would
-ordinarily, with the result that none reported any loss from spoilage.
-
-To determine how long the ketchup would keep after opening, 8 bottles
-from each of the first 9 experiments were kept in the kitchen at
-a temperature of about 72° F., 5 were kept in an incubator at a
-temperature of 95° F., 5 were kept in the laboratory at a temperature
-of about 67° F., and 4 were kept in an inclosed porch where the
-temperature ranged from 30° to 60° F. This made a total of 198 bottles.
-No precautions, other than those of ordinary cleanliness, were taken
-in opening the bottles, as it was desired to determine the keeping
-properties under conditions of general usage. The first set of bottles
-was opened November 5, immediately on being received at the laboratory,
-all of the ketchup having been kept at the factory until the experiment
-begun in September was completed. The bottles were covered loosely with
-a metal cap and observed daily, a record being kept of the date and
-character of spoilage.
-
-The results showed that the differences in the time and temperature
-of processing had little, if any, effect in checking the spoilage;
-neither did the use of acetic acid or oil extracts. The most important
-precaution in checking the spoilage after opening seems to be to keep
-the ketchup cool. This is shown by the average number of days which
-elapsed before spoilage occurred in the sets kept under different
-temperature conditions. For those kept in the kitchen the average
-number of days was six, the minimum three, and the maximum eleven.
-Those in the incubator kept for an average of five days, with a minimum
-of two days, and a maximum of eight. Those in the laboratory had an
-average of eight days, the minimum being four days and the maximum
-twenty-two. Those kept in the porch lasted on an average twenty-seven
-days, a minimum of twelve days, and a maximum of fifty-eight.
-
-These figures show the definite relation of temperature to spoilage
-under the conditions of ordinary use. In making the observations, the
-metal cap was removed each day, but no ketchup was poured off. The
-spoilage in all cases was due to mold, and usually this formed in the
-neck of the bottle where the ketchup had splashed, or at the junction
-of the ketchup with the bottle. The spoilage was recorded as soon as
-the slightest growth appeared. In actual use if the neck were wiped
-out when the ketchup had been used and a growth of mold removed on its
-first appearance with some of the proximate ketchup the time before
-spoilage occurred could be prolonged. In these experiments the attempt
-was made to determine how soon growth appeared under the various
-conditions of temperature named.
-
-The unopened bottles of ketchup were kept in a basement room, the
-temperature of which is fairly constant, being about 70° F. This is
-approximately the condition in a grocery where the ketchup is kept on
-the shelves. Another set of samples from the run of September, 1907,
-was opened February 11, 1908, to determine if storing in a warm room
-before opening had any effect on the length of time preceding spoilage.
-Four bottles were taken from each of the first 9 experiments to make
-up each of three sets, one of which was kept in the kitchen, one in
-the incubator, and one in the porch, making a total of 108 bottles. The
-average number of days for those kept in the incubator was four, the
-minimum two, and the maximum six. The average number of days before
-spoilage in the kitchen was five, the minimum being three and the
-maximum nine. Those kept in the porch gave an average of twenty-three
-days, the minimum number being eighteen days and the maximum
-seventy-three days. Thus it is seen that the ketchup lasted nearly five
-times as long at a temperature of 30° to 60° F. as it did at 72°; and
-also that when ketchup is kept in a warm place before opening, spoilage
-occurs somewhat sooner, the average for the fresh samples opened under
-the same conditions being one day more with the incubator and kitchen
-samples and four days more with the porch samples.
-
-A third set of bottles of the ketchup was opened on June 6, 1908, or
-two hundred and sixty-five days after manufacture. They had been kept
-in a basement at a temperature of about 70° F.
-
-One set was placed in the incubator at a temperature of 95° F., one
-set in the kitchen at about 82° F., and one set in the refrigerator
-at 46° F. The weather was warm and the conditions favorable to the
-spoilage of fresh foods. The minimum time for spoilage in the incubator
-was two days, the maximum time four days, and the average time three
-and two-tenths days. The minimum time in the kitchen was two days,
-the maximum time six days, and the average time four and four-tenths
-days. The minimum time in the refrigerator was nine days, the maximum
-time nineteen days, and the average time thirteen and sixty-six
-one-hundredths days.
-
-These data are grouped in the following table for easier comparison:
-
-
-_Time of spoilage of ketchup at different temperatures after opening._
-
-
-OPENED ON NOVEMBER 5, 1907, IMMEDIATELY UPON RECEIPT FROM FACTORY;
-MAXIMUM AGE, FIVE WEEKS.
-
- -----------------------------------------------------------------
- Place of storage. | Temperature. | Lapse of time before spoilage.
- | |-------------------------------
- | | Average. | Minimum. | Maximum.
- ------------------| |----------+----------+---------
- | _° F._ | _Days._ | _Days._ | _Days._
- Incubator | 95 | 5 | 2 | 8
- Kitchen | 72 | 6 | 3 | 11
- Laboratory | 67 | 8 | 4 | 22
- Porch | 30-60 | 27 | 12 | 58
- -----------------------------------------------------------------
-
-KEPT AT 70° F. FOR ONE HUNDRED AND FIFTY DAYS BEFORE OPENING ON
-FEBRUARY 11.
-
- -----------------------------------------------------------------
- Incubator | 95 | 4 | 2 | 6
- Kitchen | 72 | 5 | 3 | 9
- Porch | 30-60 | 23 | 18 | 73
- -----------------------------------------------------------------
-
-KEPT AT 70° F. FOR TWO HUNDRED AND SIXTY-FIVE DAYS BEFORE OPENING ON
-JUNE 6.
-
- -----------------------------------------------------------------
- Incubator | 95 | 3.2 | 2 | 4
- Kitchen | 82 | 4.4 | 2 | 6
- Refrigerator | 46 | 13.66 | 9 | 19
- -----------------------------------------------------------------
-
-
-SPOILAGE OF UNOPENED KETCHUP.
-
-Another test was made to determine whether the ketchup would spoil
-when kept in a warm place, but not opened. Three bottles from each
-experimental batch were placed in the incubator November 7, 1907, and
-were kept there until December 23, 1907--forty-six days--and in that
-time there was no sign of spoilage. They were then opened and kept in
-the laboratory; the average number of days before spoilage occurred is
-indicated in the following table:
-
-
-_Average number of days before spoilage of ketchup after opening (kept
-46 days at 95° before opening)._
-
- ---------------------------------------
- Experiment No. | Days before spoilage.
- ---------------+-----------------------
- 1 | 2⅔
- 2 | 4⅔
- 3 | 3⅓
- 4 | 5
- 5 | 5⅓
- 6 | 4⅓
- 7 | 4⅓
- 8 | 4⅓
- 9 | 3⅔
- ---------------------------------------
-
-It will be observed that these samples spoiled in about the same length
-of time as the bottles opened in February and tested in the incubator,
-so that similar results were obtained by keeping unopened ketchup one
-and one-half months at 95° F. and keeping it five months at 70° F. From
-the results of the experiments it is evident that the ingredients of
-the ketchup in the proportions used are not antiseptic, and it is also
-apparent from the number of organisms found and the rapidity of their
-multiplication that ketchup is a good, nutritive medium. Yeasts and
-molds are the predominating organisms, and, as the ketchup is acid and
-also contains sugar, and these organisms are found on tomatoes in the
-field, their predominance in the ketchup is explained.
-
-
-SPOILAGE OF MARKET BRANDS.
-
-To determine the keeping properties of the ketchup on the market,
-various brands were obtained from the grocery stores. In the
-majority of cases nothing was known of the ingredients or methods of
-manufacture, except what appeared on the labels. No date of manufacture
-was given, and in some cases the dealers did not know the age of the
-product.
-
-There were 104 bottles of ketchup opened to find out how long they
-would remain in good condition. These were kept in the laboratory,
-though the temperature was higher than that at which ketchup should be
-held. Of the 104 bottles there were 66 without preservative, according
-to the labels, 46 of which spoiled. Of the 20 which did not spoil, 2
-formed crystals of benzoic acid on the covers of glass dishes during
-evaporation. Of the 39 which, according to the labels, contained sodium
-benzoate, 15 spoiled. The bottles of unspoiled ketchup after remaining
-in the laboratory for about a month were placed in the incubator at
-95° F. for three weeks, and were then taken out, and have been left in
-the laboratory since. The metal cap had been taken off frequently for
-observation, and the ketchup exposed, but the treatment did not cause
-them to spoil.
-
-The average number of days after which spoilage occurred for the 46
-bottles without preservative was about fifteen, the minimum number
-being four days, the maximum number ninety-four days. The average
-number of days preceding spoilage in the case of 15 bottles with
-preservative was twenty-four days, the minimum number being three and
-the maximum sixty days. The majority of these had 0.1 per cent of
-sodium benzoate present; the others had a smaller amount, according
-to the manufacturer’s label. These data are not at all conclusive and
-further work on material of known history will be necessary.
-
-
-STERILITY OF KETCHUP.
-
-To determine the sterility of ketchup, cultures were made from 77 of
-the bottles. The method used was to wipe the bottles and cork stoppers
-with a damp towel and then remove the cork. The cork puller which
-was used grasps the neck of the bottle in such a way as to cover the
-opening and remove the cork without the inrush of air that occurs when
-the ordinary corkscrew is used. A flame was then passed over the mouth
-of the bottle, after which the upper layer of ketchup was poured out,
-so as to discard any material which might have been contaminated in
-handling. Tomato gelatin was used as a medium and cultures were made in
-petri dishes.
-
-There were 17 plates on which no organisms developed, indicating
-that the ketchup was sterile. Of the 60 plates having organisms, 54
-had molds, 22 of these having molds alone; 21 plates had yeast-like
-organisms, 3 plates having these only; 29 plates had bacteria, 4 having
-bacteria alone. Sometimes a plate would have only one form of organism,
-but more often there was a mixture present. Of 15 plates having only
-one form of organism, 3 had yeast alone, 2 bacteria alone, and 10 had
-mold alone. Of the 77 bottles of ketchup from which the inoculations
-were made, 41 were without and 36 with preservative, and of the 17
-sterile ketchups, 8 contained sodium benzoate and 9 were without
-preservative.
-
-A considerable part of the experimental ketchup proved not to be
-sterile. The organisms present were of the class which require oxygen
-for their growth and therefore they had only been arrested in their
-activity. No growth could take place so long as the air was excluded
-and therefore no spoilage could occur. When the cork was drawn, the
-organisms could grow and cause spoilage, and this is a much more
-potent factor than the entrance of germs from without. Bottling and
-sealing the ketchup quickly while hot so completely excludes the air
-that only a few colonies of yeast or mold may be found on subsequent
-microscopical examination. Filling at a low temperature and corking
-while cool allows sufficient air to remain incorporated in the ketchup
-and neck of the bottle to permit a considerable growth of the organisms
-and a product derived from good stock may thus acquire the appearance
-of ketchup derived from partially decayed material. A ketchup in which
-bubbles of air are incorporated in filling may show a growth of mold
-at each bubble throughout the mass. The foregoing statements apply to
-ketchup containing sodium benzoate as well as to the non-preservative
-goods of the character used in these experiments.
-
-
-
-
-EXPERIMENTS WITH PRESERVATIVES.
-
-
-SODIUM BENZOATE.
-
-The preservative in general use in ketchup is sodium benzoate.
-Salicylic acid is used, but only to a limited extent. The amount
-of sodium benzoate used, according to the labels, varies from
-one-sixteenth to one-tenth of 1 per cent; but on some labels the amount
-is not stated. Experiments were made to determine the amount necessary
-to check the spoilage of ketchup.
-
-Two organisms, a mold and a yeast, were selected on which to make the
-tests. The mold was the ordinary blue mold, Penicillium, which was
-present in many of the brands of ketchup and is found commonly on acid
-foods. It was selected on account of its prevalence and resistive
-power. The yeast was obtained from ketchup and was also a vigorous
-grower, forming a thick, wrinkled film on various media. Any effect on
-the growth of the yeast could be seen readily in its manner of forming
-the film.
-
-Portions of tomato gelatin to which 0.1, 0.5, 1, and 2 per cent,
-respectively, of sodium benzoate were added, were first inoculated with
-the mold. There was no development in those containing 1 and 2 per
-cent; a retarded development resulted in that containing 0.5 per cent,
-and the growth when 0.1 per cent was used was nearly normal, showing
-very little difference from that in the gelatin without sodium benzoate.
-
-Ketchup was next tried as a medium, but the amount of benzoate was
-reduced to one-sixteenth, one-twelfth, and one-tenth of 1 per cent,
-as it was thought that some of the other constituents of the ketchup
-were antiseptic to a slight degree. The growth in the ketchup was
-irregular, though the benzoate checked development in all. Equal
-amounts of benzoate were used in tomato bouillon, with practically the
-same results as in the ketchup. The development was checked in all,
-and in some plates one-sixteenth of 1 per cent seemed to be fully as
-efficacious as one-tenth of 1 per cent. When the mold was examined
-under the microscope, the filaments were found to be much swollen and
-distorted in shape, and filled with a coarsely granular protoplasm,
-containing much fat, as indicated by the blackening with osmic acid.
-The culture containing the mold which gave the least development seemed
-to show the least distortion and swelling of the filaments.
-
-The results indicated that in using sodium benzoate as a preservative
-there is uncertainty as to results, even when using the maximum amount
-allowed--one-tenth of 1 per cent. They also indicated that this
-preservative had an injurious effect on the living matter of the mold.
-(See Pl. II; compare with normal growth, Pl. I.)
-
-
-SALT.
-
-The effect of salt in checking development was tested by using tomato
-bouillon as a medium and adding 5, 10, 15, 20, 25, and 30 grams of
-salt, respectively, to 100 cc. These were inoculated with the mold. The
-5-gram solution seemed to have no effect on development. When 10 grams
-were used growth appeared as soon as in the bouillon without salt, but
-was not so extensive. In the 15-gram solution growth was retarded four
-days, and most of that which did develop remained submerged, the mold
-growing normally on the surface. With 20 grams the growth was five
-days slower than the normal in starting, and after that there was only
-a slight development. In the 25-gram solution, the growth started at
-the same time as when 20 grams were employed, but remained stationary,
-while with the 30-gram solution, no development occurred.
-
-The yeast was checked slightly by 5 grams, and very materially by the
-10-gram solution, as it required two days for a thin, delicate film
-to form, whereas in ordinary solutions a rather thick film is formed
-within twenty-four hours or even in less time. There was no development
-in the 15-gram solution.
-
-
-SUGAR.
-
-The effect of sugar was tested on both the mold and the yeast by adding
-it to tomato bouillon. It was supposed that a low percentage of sugar
-like the salt would plasmolyze the cells, and in this way check growth,
-but it seemed to have no effect until the amount was increased to 25
-grams per 100 cc of bouillon. In this solution growth appeared as soon
-as with the weaker solutions, but there was a smaller amount. In the
-25 to 40 gram solutions there was less development as the amount of
-sugar increased. In the 70 and 75 gram solutions growth was delayed one
-day in its appearance. In the 80, 85, and 90 gram solutions growth was
-delayed two days, the colonies growing submerged at first, but after
-a time forming on the surface. The mycelium remained very thin, but
-a thick layer of spores formed. From this point on the amounts were
-increased by 10 grams up to 200. The development became slower and less
-successively until 170 grams were added. In this case a small colony
-appeared on the surface in seven days, but seemed to grow less after
-that. The solutions were held, and in time crystals separated from the
-thick sirups. After two months dry-looking colonies developed along the
-edges, forming a ring, and some formed on the surface, these occurring
-also in the flasks containing 170, 180, 190, and 200 grams of sugar per
-100 cc. The colonies were a dull greenish drab in spots, the remainder
-being white.
-
-For the yeast the 80-gram solution of sugar was the strongest in which
-any development took place.
-
-
-SPICES.
-
-Experiments to determine the value of the spices as antiseptics were
-made, using water infusions, acetic-acid extracts, and oil extracts.
-
-
-WATER INFUSIONS.
-
-In making the water infusions 20 grams of the whole spices, with 200
-cc of water, were boiled for forty-five minutes. This is approximately
-the length of time that the spices are cooked in the ketchup in the
-factory. The liquid was then filtered and from 0.1 to 5 cc of the
-filtrate was used in 10 cc of tomato bouillon. The same organisms were
-used as in the former experiments.
-
-The tests showed that cinnamon and cloves were the strongest
-antiseptically. These checked growth when used in small amounts, but
-it required 3 cc of the cinnamon and 1 cc of the cloves to inhibit the
-growth of the mold. Mustard, paprika, and cayenne pepper checked growth
-also, but 5 cc, the highest strength used, did not inhibit growth. The
-ginger, mace, and black pepper had no apparent effect in the quantities
-used.
-
-The effect of the spices on the development of the yeast was somewhat
-different from their effect on Penicillium. The cinnamon showed the
-strongest action, 3 cc being effective, whereas 5 cc of the cloves was
-required. The cayenne pepper came next in effectiveness, and after that
-the black pepper. The ginger, mace, and mustard solutions had no effect
-in the strengths used.
-
-The remainder of the spice infusions were kept in glass-stoppered
-bottles in the laboratory, and in a few weeks’ time there was a coating
-of mold formed over the surface of the mace, the mustard, and the
-black and cayenne peppers. The paprika had small, stunted colonies
-dotting the surface.
-
-At the time that these experiments were made a quantity of the ground
-spices were placed in large petri dishes and water was added to make a
-heavy paste. One set of these was inoculated with the mold, and another
-set with the yeast, and all were kept in a warm place. No development
-of either organism appeared on the cinnamon, cloves, or mustard; on the
-others a growth first showed in three days. On a normal medium growth
-appears in twenty-four hours. On the mace, paprika, and cayenne pepper
-the Penicillium and yeast with which the pastes were inoculated were
-overgrown in a few days with black mold (_Rhizopus nigricans_).
-
-
-ACETIC-ACID EXTRACTS.
-
-In the manufacture of ketchup acetic-acid extracts of the spices
-are sometimes used instead of the whole spices, on account of their
-supposed antiseptic properties as well as their greater strength and
-convenience in handling. One minim of the standard acetic-acid extracts
-is equal in strength to 1 grain of the whole spices. The acid extracts
-obtained included allspice, celery, cloves, coriander, garlic, and
-black pepper.
-
-In the tests 0.1, 0.2, 0.3, 0.4, 0.5, and 1 cc, respectively, of the
-extract was added to 10 cc of tomato bouillon. One set was inoculated
-with the mold and another set with the yeast. In the case of the mold,
-no growth occurred with the allspice and cloves; the celery checked
-the growth materially, there being no indication of mold until the
-sixth day. Normally a fairly strong growth occurs in twenty-four hours.
-In the solution containing 0.3 cc there was only one small colony in
-thirteen days, and no further development. In the solution containing
-the coriander, the growth in the 0.5 cc solution did not appear for
-three days, the 1 cc solution showing no growth. The garlic had
-practically the same effect as the coriander, while the black pepper
-was stronger, no growth appearing in the solution containing 0.5 cc.
-
-The yeast was slightly stronger in resisting the effect of the
-extracts. No growth appeared with the allspice and cloves; 0.5 cc
-of the celery and 1 cc of the coriander were required to inhibit
-growth, and the garlic and black pepper gave similar results, a weak
-development occurring in the solutions containing 1 cc.
-
-
-OIL EXTRACTS.
-
-Oil extracts of the spices were tested in the same manner as the water
-infusions and the acetic-acid extracts. The oils were so strong that
-in order to handle them easily they were mixed with equal volumes of
-alcohol, except that the mace, which was in the form of a paste,
-was mixed with two-thirds its volume of alcohol. To 10 cc of tomato
-bouillon were added 0.1, 0.2, 0.3, 0.4, and 0.5 cc, respectively, of
-the oils of cinnamon, cloves, mace, mustard, and black pepper.
-
-In the case of the mold, there was no development in the solutions
-containing cinnamon, cloves, and mustard; in those containing mace
-and black pepper the development was slower than the normal, that in
-the black pepper being more pronounced. On the yeast the effect was
-similar, no development occurring in the cinnamon, cloves, and mustard,
-and a retarded development taking place in the mace and black pepper,
-that in the black pepper being the more pronounced.
-
-The experiments show that some of the spices, notably allspice,
-cinnamon, and cloves have decided antiseptic value, but that the
-peppers are not as valuable as is generally supposed.
-
-The oil extracts have been advocated for use in ketchup instead of the
-whole spices, but in quantities which would be useful antiseptically
-their use would be objectionable, for when present in approximately
-the same proportions as are the whole-spice infusions, the flavor
-is too strong and masks the more delicate flavor of the tomato. The
-acetic-acid extracts are more effective than are the water infusions,
-and they are not objectionable in the ketchup.
-
-
-VINEGAR AND ACETIC ACID.
-
-An experiment was made to determine the antiseptic value of vinegar and
-acetic acid. Commercial 50-grain distilled vinegar was used. It was
-found that when 30 per cent of this vinegar was added to the tomato
-bouillon the development of mold was checked and the extent to which
-it was checked increased with the increased amounts of vinegar. The
-development in the solution containing 30 per cent of the vinegar
-was two days later than the normal in starting, while the solution
-containing 100 per cent was eleven days delayed and showed but little
-growth.
-
-An 80 per cent solution of glacial acetic acid was used. One-half of
-1 per cent added to the tomato bouillon checked growth to the same
-extent as 30 per cent of vinegar, and no development occurred when the
-quantity was increased to 2 per cent.
-
-Experiments were then made in which vinegar was added to the ketchup
-in proportions varying from 1 part in 32 to 1 part in 8, with the
-result of greatly delaying the appearance of the mold as the proportion
-increased. With the increase in vinegar it was necessary to add sugar
-and slightly more spices to overcome the pungency of the acid and thus
-insure good flavor. The addition of the vinegar to the pulp had the
-effect of arresting the action of the oxidase and thus the bright color
-was maintained.
-
-The usual custom in factory practice is to add the vinegar near the
-close of the cooking process otherwise a considerable portion of the
-acid will be driven off. This practice was followed in the experimental
-work, but it has since been found that continued heating in the
-presence of the acid has some effect upon sterilization, and therefore
-the increased amount of vinegar is effective not only because of the
-additional acid present, but also because the heating in the after
-process is thereby rendered more efficacious.
-
-This line of experiments gives promise of practical results in
-producing a ketchup which will not only keep while in the bottle, but
-will also keep longer after it is opened. Each manufacturer must work
-out the quantities that could be used with his formula and still retain
-the character of his goods.
-
-
-OIL.
-
-In ketchup manufacturing it is customary, if an agitator is not used,
-to put a small amount of fat in the kettle to check the ebullition
-during the reduction of the pulp. The amount used in this manner is not
-sufficient, however, to be apparent in the ketchup. Brannt[D] states
-that in some factories, where the trimmings are allowed to accumulate
-for the season, they are given liberal doses of oils and condiments
-when cooked, in order to disguise their defects, so that the product
-can be placed on the market as “fresh tomato catchup.” That the use of
-oils is increasing is evident from the comparison of the ketchup of the
-past season with that of former years.
-
-[D] Brannt, W. L., A Practical Treatise on the Manufacture of Vinegar,
-1900, p. 455.
-
-When oil is used in ketchup, it is easily detected under the
-microscope, as it appears in the form of shining, yellow globules which
-blacken gradually when treated with osmic acid. Besides this, the oil
-comes to the surface of the ketchup, where it can be seen readily, and
-if considerable oil has been used a distinct layer is formed. When
-the ketchup has been made for some time, the oil changes so that the
-ketchup has a peculiar “greasy” odor, or the oil may be so changed as
-to give a decidedly rancid smell to the ketchup. Oil usually causes a
-deterioration in flavor and odor, though some of the ketchups to which
-it has been added do not spoil readily. Olive oil, cottonseed oil,
-and oleomargarine are used. That the oil is not considered one of the
-regular known ingredients of the ketchup is shown by the failure to
-declare its presence on the label.
-
-To test the antiseptic value of oils in ketchup, experiments were
-made, using olive oil, cottonseed oil, and oleomargarine in the
-proportions of 1 part of oil to 1,000, 750, and 500 parts of ketchup,
-respectively. The ketchup was made in small quantities, 2 gallons
-for each experiment. After bottling, all except the check bottles
-were inoculated with Penicillium and kept at kitchen temperature. All
-spoiled, and neither the quantity nor kind of oil used had any marked
-effect in preventing spoilage. That the oils affected the development
-of the mold was evident. The mold developed first at the junction of
-the ketchup with the bottle forming a ring which spread gradually over
-the surface developing a somewhat heavy mycelium. This remained white
-longer than usual, spores forming very gradually, as indicated by the
-change in color from white to a delicate blue. At the end of three
-weeks only spots of color appeared on the surface and these were still
-blue, though in ordinary development the blue color changes to green in
-two or three days.
-
-Another test was made, using olive oil only, and in the proportions of
-1 part of oil to 500, 400, and 300 parts, respectively, of the ketchup.
-Reduction was made in a steam-jacketed kettle, the oil being added
-when the ebullition of the ketchup was the strongest, after which the
-boiling was continued for fifteen minutes. The ketchup was bottled,
-unsterilized bottles being used, then covered loosely with the metal
-caps.
-
-The time required for the ketchup to spoil was longer than in the first
-set, but there was not sufficient difference nor enough uniformity in
-the time to indicate that the use of oil in ketchup is desirable, even
-if the change of flavor and odor be not taken into consideration. The
-average number of days before spoilage for those containing 1 part of
-oil to 500 parts of ketchup, was thirteen and two-thirds days; one
-has not yet spoiled (a period of forty-five days), while the first
-bottle spoiled in four days. Those having 1 part of oil to 400 parts
-of ketchup had an average life of nine and three-fourths days, the
-minimum being three days, and the maximum twenty-six days. Those having
-1 part to 300 parts of ketchup on an average did not spoil for six and
-three-fourths days, the minimum being four days, and the maximum eleven
-days.
-
-The failure of some of the bottles to spoil, though similar in every
-known respect to those which did spoil, is a feature peculiar to
-ketchup and is familiar to manufacturers who make careful tests before
-putting their product on the market. For this reason a rather large
-number of bottles should be used in a test in order that the results
-may be approximately accurate and represent general conditions.
-
-
-
-
-STUDY OF PENICILLIUM IN KETCHUP.
-
-
-Penicillium is a plant which is distributed widely and apparently is
-able to grow wherever organic matter is found, though flourishing
-best when the material contains acid. It causes loss in canneries,
-breweries, distilleries, etc., the only use made of it being in the
-manufacture of Roquefort cheese, the immature cheese being inoculated
-with the conidia for the effect the mold produces in the maturing
-process.
-
-[Illustration: Fig. 1.--Conidia, Normal Size and in Various Stages of
-Germination, Some with Branching Hyphæ (× 325).]
-
-[Illustration: Fig. 2.--Conidiophore, Showing Unusually Large
-Development of Conidia, from Culture in Moist Chamber (× 325).]
-
-PENICILLIUM.
-
-[Illustration: Fig. 1.--Conidia and Hyphæ from Culture in Experimental
-Ketchup Containing One-sixteenth of One Per Cent of Sodium Benzoate (X
-325).]
-
-[Illustration: Fig. 2.--Conidia and Hyphæ from Cultures in Experimental
-Ketchup Containing One-tenth of One Per Cent of Sodium Benzoate (X
-325).]
-
-CULTURES FROM KETCHUP PRESERVED WITH SODIUM BENZOATE.
-
-
-DEVELOPMENT.
-
-In developing, the mold forms a white felt-like mass, covering the
-medium on which it is growing; then as development proceeds, it changes
-to bluish-green, and finally to a darker, duller color. The change in
-color is accompanied by a change in structure, the surface becoming
-powdery in appearance, a slight current of air being sufficient to
-dislodge a cloud of fine dust. This fine dust is formed of small,
-spherical bodies, the spores or conidia (from the Greek meaning
-_dust_). These need no resting period, but are able to develop at
-once. When the conidia lodge on a moist substance they swell to a much
-greater size and then send out a tube from some part of their surface.
-The tube lengthens and septa form, dividing the tube into sections, or
-cells. At the same time branches are sent out, which again form other
-branches. The original conidium sends out a second branch shortly after
-the first one, and usually from the opposite side, and may even send
-out a third one. The formation of the septa and the subbranching goes
-on in all, so that in a short time the branches mat together and form a
-felt-like cover.
-
-
-REPRODUCTION.
-
-After a shorter or longer period of development, dependent on the
-conditions, branches are sent perpendicularly from the substratum, and
-into the air. These branches cease their growth in length, sending
-out branches near the tip, which take the same general direction as
-the original branch. Each of these subbranches is called a sterigma
-(from the Greek word meaning _support_). In vigorous development the
-sterigmata may form secondary branches, the whole forming a tassel-like
-arrangement. The tip of a sterigma enlarges, a septum forms around the
-enlargement, cutting it off from the sterigma, and forming a conidium.
-The sterigma develops to the original length and another conidium is
-formed, the operation being repeated many times, thus forming a chain
-of spores. As the other sterigmata are also forming conidia in the same
-manner, a series of these chains is formed close together. After the
-cessation of conidial development, the filament below the sterigmata is
-disorganized, setting free the conidia. The filament and head together
-are called the conidiophore (Greek, dust-bearer).
-
-Penicillium forms spores sexually, but the conditions for their
-formation are unknown. Brefeld obtained them by growing the mold on
-damp bread placed between two glass plates, and excluding the air.
-Lindner obtained carpospores on a wort gelatin culture in a petri dish,
-from which the air was excluded. The writer has tried various methods
-for obtaining carpospores, but so far without success. Moist chambers
-were used with various media, excluding the air. The development of
-the mold is seemingly dependent on the amount of air in the chamber
-at the time of sealing. After the air is exhausted, the conidiophores
-assume fantastic forms, developing only one or a few sterigmata, and
-on these one or few conidia. In other cases the conidiophores are
-fascicled, in no cases, however, forming the conidia as luxuriantly
-as when air is supplied. The hyphæ become clear, much vacuolated,
-and develop more septa, and some of the cells become much enlarged.
-An enlarged cell will often contain two or three septa, thus forming
-cells that are not larger than disks. In cultures from which the air
-was excluded from the start, no development took place. In test-tube
-cultures sealed with paraffin after twenty-four hours, the mold
-developed on the surface of the gelatin, forming a felted white mass,
-but no conidia nor carpospores were formed.
-
-
-GROWTH IN KETCHUP.
-
-The form of Penicillium which was used in the experiments was isolated
-from ketchup in which it grew luxuriantly. When conidia are first
-formed on the ketchup, they are a delicate blue in color; they then
-become bluish green, then green, and finally olive. The development of
-the color of mold growing on ketchup is practically the same as when
-grown in wort, tomato bouillon, pea bouillon, or gelatin made with
-these solutions as a basis. In ketchup containing sodium benzoate, the
-blue color appearing first remains for a long time, and in old cultures
-the mold is a dull drab, not olive, as in normal development.
-
-In ordinary ketchup made without a preservative, the mold forms a
-heavy, wrinkled mycelium, showing a large development of conidia. In
-the bottles of ketchup, the mold pushes down into the ketchup, becoming
-entirely submerged, a clear liquid covering the mold and separating it
-from the ketchup. This occurred in more than one hundred bottles. No
-secondary mycelium formed on the surface of the liquid, a method of
-development which frequently occurs in ordinary media when a mass of
-mold is submerged.
-
-An exception to this was shown in ketchup which had developed the mold
-in the laboratory. The bottles were then put in the refrigerator for
-two weeks. During this time scarcely any development took place; but
-after they were again placed in the laboratory, the mycelium pushed
-down into the ketchup and a new, very thin mycelium developed on the
-surface. The filaments when seen under the microscope were swollen, had
-irregular outlines, and a comparatively smaller number of septa, and
-were filled with a coarsely granular protoplasm. The ends were blunt
-and misshapen and the sterigmata were irregular, tending more toward a
-fasciculated arrangement, and forming fewer conidia. The filaments from
-the vinegar and acetic acid media had the same appearance as those
-developed on ketchup, but had a smoother outline.
-
-
-TEMPERATURE TESTS.
-
-
-The limits for the germination of Penicillium, as given by W. J.
-Sykes,[E] are 2° to 43° C. (35° to 110° F.), and the most favorable
-temperature 22° to 26° C. (72° to 79° F.). This author states also that
-according to Pasteur the dry spores retained their vitality at 108°
-C. (226° F.), but that they were soon killed when immersed in boiling
-water. Klöcker[F] quotes Pasteur as saying that the conidia are killed
-if exposed to a temperature of 127° to 132° C. for half an hour, but
-that they retain life at 119° to 121° C.
-
-[E] Principles and Practice of Brewing, 1907, p. 284.
-
-[F] Ibid., p. 281.
-
-A series of tests was made to determine the thermal death point of
-the moist and dry conidia of the Penicillium used in the experiments,
-a young, vigorous development on ketchup being used. The flasks were
-kept under observation for a month after the tests were made, as in
-many cases a development does not occur in the usual time. The high
-temperatures applied for longer periods of time were tried first, but
-both temperature and time were reduced as results from the series were
-obtained. Only the conditions obtaining in the final tests are given in
-the table. It was found that the Penicillium used did not have the high
-resistance supposed.
-
-The tests were made in small flat-bottomed 10-cc flasks, tomato
-bouillon being used for the tests on moist conidia. The bouillon was
-used so as to have the conidia in a nutritive medium after the test was
-made, without transferring. The time for those at 100° C. was estimated
-from the time of ebullition. At the end of the specified time, the
-flasks were cooled promptly under running water. As the flat bottoms
-gave comparatively large surface, the heating and the cooling could be
-effected in a short time. For the tests below 100° C. a vessel of water
-was heated to the desired temperature, and the flasks were immersed in
-it and shaken constantly. The dry conidia were placed in test tubes
-which were immersed in boiling water for the desired time and cooled
-under running water, after which 10 cc of sterilized tomato bouillon
-was added. After determining the death point in this manner and finding
-it to be much lower than had been supposed, it was decided to make the
-test again, but using ketchup as the medium. Ten grams of ketchup were
-sterilized, then inoculated from a vigorous growth of mold, and tested
-with a set in which the tomato bouillon was used. For those below 100°
-C. the two flasks which were to receive the same temperature were held
-in the vessel of water at the same time, so that as nearly as possible
-the treatment would be identical. The following results were obtained:
-
-_Thermal death point of moist and dry conidia of Penicillium._
-
- PENICILLIUM IN 10 CC OF TOMATO BOUILLON.
- -----------+------------+----------+------------+---------------------
- No. of |Temperature.| Time of |Time before |Period of observation
- experiment.| | heating. |germination.| and developments.
- -----------+------------+----------+------------+---------------------
- | _°C._ |_Minutes._| _Days._ |
- 1 | 85 | ½ | 3 |Dark strings from
- | | | |spores; 9 days;
- | | | |no development.
- 2 | 80 | 1 | |
- 3 | 75 | 1 | |
- 4 | 70 | 5 | |
- 5 | 65 | 5 | 3 |Dark strings running
- | | | |from spores; 9 days;
- | | | |growth normal, spots
- | | | |on surface.
- 6 | 60 | 5 | 3 | Do.
- 7 | 55 | 5 | 3 | Do.
- -----------+------------+----------+------------+---------------------
-
- PENICILLIUM IN 10 CC OF KETCHUP.
- -----------+------------+----------+------------+---------------------
- 1 | 100 | 3 | |
- 2 | 100 | 2 | |
- 3 | 100 | 1 | |
- 4 | 100 | ½ | |
- 5 | 100 | Instant.| |
- 6 | 85 | ½ | 2 |Colonies on sides;
- | | | |8 days; surface
- | | | |covered, green.
- 7 | 80 | 1 | 2 | Do.
- 8 | 75 | 1 | 2 | Do.
- 9 | 70 | 5 | 8 |Colony on surface.
- 10 | 65 | 5 | 9 | Do.
- 11 | 60 | 5 | 3 |Colonies on sides;
- | | | |8 days; surface
- | | | |covered, green.
- 12 | 55 | 5 | 4 | Do.
- 13 | | | 2 |Ring around sides;
- | | | |3 days; surface
- | | | |nearly covered.
- -----------+------------+----------+------------+---------------------
-
- DRY CONIDIA.
- -----------+------------+----------+------------+---------------------
- 1 | 100 | 10 | 4 |Rough appearance,
- | | | |like that in ketchup.
- 2 | 100 | 15 | 4 | Do.
- 3 | 100 | 20 | 7 |Slight growth.
- 4 | 100 | 25 | 10 |Growth barely
- | | | |perceptible.
- 5 | 100 | 30 | 10 | Do.
- 6 | 100 | 35 | |Conidia stained
- | | | |readily, showing they
- | | | |were dead.
- -----------+------------+----------+------------+---------------------
-
- YEAST.
- -----------+------------+----------+------------+---------------------
- 1 | 55 | 5 | 2 |Wrinkled film; liquid
- | | | | turbid.
- 2 | 60 | 5 | 2 | Do.
- 3 | 65 | 5 | 2 |Thin, smooth film;
- | | | |liquid clear.
- 4 | 70 | 5 | |
- 5 | 75 | 5 | |
- 6 | 100 | Instant.| |
- -----------+------------+----------+------------+---------------------
-
-The moist heat was very effective in destroying the vitality of the
-conidia of Penicillium, the death point being 27° C. higher than the
-maximum temperature for germination as given by Sykes. The heating was
-more effective in destroying germs when applied to bouillon than to
-ketchup, no development taking place for any temperature above 65° C.,
-even when applied for a short time.
-
-In the ketchup the lower temperatures for the longer periods of time
-were more effective in checking the development, even though they did
-not destroy the vitality. In the ketchup, with the exception of Nos. 9
-and 10, the colonies started invariably along the sides of the flasks.
-The greater access of air to those on the sides would account for
-this. The conidia on the sides of flasks Nos. 9 and 10 must have been
-destroyed, as no development took place in either case except in the
-center of the surface.
-
-The dry conidia were destroyed at 100° C. when heated for thirty-five
-minutes; they did not reach a normal development in any case, even
-when heated for only ten minutes, many of the conidia being destroyed
-by this treatment. Where development failed to take place, the conidia
-were stained with a water solution of eosin, so as to be sure that the
-effect was death, and not an arrested development.
-
-The results of the tests do not agree with those obtained in factory
-practice, where the ketchup is cooked at 100° C. for at least forty
-minutes and sometimes for fifty or fifty-five minutes, depending on the
-consistency of the pulp.
-
-
-
-
-HISTOLOGICAL STRUCTURE OF KETCHUP.
-
-
-In ketchup are found parts of all the various tissues of the tomato
-broken into fine pieces by the action of the cyclone. Although the
-sieves take out the seeds, skins, and any large pieces, particles of
-the various tissues are present in size sufficient for identification.
-Among the distinctive features are the red crystalline bodies in
-the parenchyma, which serve to a certain extent to distinguish
-the parenchyma from that of other plants which might be used for
-adulteration, and serve also to differentiate the natural from the
-artificially colored ketchup. Some of the red dye used colors all
-protoplasm indiscriminately, even that of the fungi present, and as
-a colored ketchup is usually poor stuff, containing many fungi, the
-mold filaments, yeast cells, and bacteria receive their share of the
-color. Other red dye used is in the form of fine powder, which does not
-go into solution, but is distributed as irregular particles which are
-distinct from the red crystalline bodies.
-
-Good ketchup made from whole tomatoes has a clean appearance readily
-distinguishable under the microscope; but the poor ketchup has usually
-a superabundance of fungi present, fully developed colonies of mold,
-many forms of conidia, besides yeast-like cells, and different forms
-of bacteria. All of these may be dead, but neither preservatives nor
-dosage of odorous spices can disguise their presence. In some of the
-ketchup examined, which was put up in attractive form and labeled
-as being made from the whole tomatoes, and which had the appearance
-and odor of good ketchup, the microscope showed the presence of such
-quantities of fungi as to leave no doubt that the tomatoes were spoiled
-when cooked. It is presumable that some of the dealers placing this
-sort of stuff on the market do not know its condition themselves, and
-either buy their pulp from other factories or trust its manufacture to
-employees whose only care is that the ketchup shall have a bright color
-and shall “keep.” Some of the mould filaments and conidia are distorted
-in the same way as those of the Penicillium are when grown in ketchup
-to which sodium benzoate has been added.
-
-The ketchup made from sound tomatoes and manufactured in a cleanly
-manner has practically no fungi present. The ketchup that was used in
-these experiments was made at different times during the season and was
-of this character, no bottle examined showing mold filaments when first
-opened.
-
-
-
-
-MICROSCOPIC EXAMINATION OF SOME COMMERCIAL BRANDS.
-
-
-In examining ketchup the color, odor, amount of discoloration,
-presence of foreign tissue, foreign coloring matter, oil, and fungi
-were determined. If no preservative was mentioned, some of the ketchup
-was put in petri dishes and inoculated with Penicillium to determine
-whether growth could take place. The following examinations are
-reported, as they represent some of the best known brands on the market:
-
- _No. 9._--Opened September 2, 1907; age unknown; pint bottle; no
- preservative mentioned; not spoiled July 6 of following year.
- This ketchup was guaranteed to be made from fresh, ripe, tomatoes
- by a new process. The color is an unnatural red, has not faded,
- and the odor is good. The microscope showed the presence of much
- refuse, and large quantities of fungi, whole colonies of molds,
- the filaments distorted, many yeast cells, and bacteria. The red
- color was not confined to the red crystalline bodies, as is the
- case in ripe tomatoes, but the whole of the protoplasm of the
- cells, including the nucleus and nucleolus was red, as were also
- most of the mold filaments and yeast, indicating the presence of
- considerable artificial coloring matter. The structure indicated
- that the stock had been manufactured from “trimmings,” and
- further, that they were not fresh when used, but had fermented.
- There was no oil present. The “new process” is a success in
- keeping ketchup, as no preservative is mentioned. The price was 20
- cents.
-
- _No. 112._--Another bottle of the same brand of ketchup; examined
- in April, 1908; presumably manufactured in 1907; one-twelfth of
- 1 per cent of sodium benzoate declared on label; a bright red;
- guaranteed to be from fresh ripe tomatoes and uncolored. The
- microscope showed no dyeing of the tissues, few fungi, and no
- extraneous matter. The price was 20 cents.
-
- _No. 17._--Opened September 28, 1907; age unknown; a pint bottle;
- sodium benzoate declared on supplemental label, no amount being
- stated; reddish brown color, badly discolored on top; greasy odor;
- not spoiled July 6, 1908; refuse present; large amount of oil;
- many fungi; the mold filaments enlarged and distorted. The price
- was 15 cents.
-
- _No. 109._--Another bottle of the same brand examined in April,
- 1908; presumably manufactured the preceding year; had one-tenth
- of 1 per cent of sodium benzoate; not spoiled July 6, 1908;
- reddish brown color, discolored near top; greasy odor. This was
- practically the same as the first bottle examined, had fewer mold
- filaments, but many bacteria.
-
- _No. 18._--Opened September 28, 1907; age unknown; pint bottle;
- no preservative mentioned; not spoiled July 6, 1908. A neck label
- stated that it is made from sound ripe tomatoes and uncolored.
- Color reddish brown; greasy odor; many oil globules; too many mold
- filaments and bacteria for sound tomatoes. Price 20 cents.
-
- _No. 113._--Another bottle of the same brand examined in April,
- 1908; said to have been manufactured in 1908; no preservative
- mentioned; not spoiled after standing open for seventy days; same
- as No. 18 in color and odor; oil and many fungi again present.
-
- _No. 10._--Opened September 2, 1907; age unknown; half-pint
- bottle; no preservative mentioned; not spoiled July 6, 1908. A
- neck label 2 inches in height guaranteed the highest quality; an
- extra label lower down on the neck stated the product to be the
- natural color, and made from fresh, ripe tomatoes; the regular
- label carried the brand, manufacturer’s name, etc. Color brown;
- sweetish odor; colonies of mold; distorted filaments; many
- bacteria; a few small oil globules. Price 25 cents.
-
- _No. 106._--Same brand; pint bottle; examined in April, 1908; said
- to be manufactured in 1907; color red, discolored near surface;
- 2-inch neck label in addition to regular label; no preservative
- mentioned; did not spoil in seventy days; oil globules; particles
- of red, amorphous matter; whole colonies of mold, as well as
- fragments of filaments; teeming with bacteria.
-
- _No. 77._--Different brand, but same manufacturer as Nos. 10 and
- 106; age unknown; pint bottle; one-twelfth of 1 per cent of sodium
- benzoate declared; opened December 1; placed in incubator at 95°
- F. for a month; not spoiled July 6; color reddish brown; greasy
- odor; oil globules, many mold filaments, and bacteria present.
- Price 20 cents.
-
- _No. 107._--Third brand from same manufacturer as preceding; said
- to be manufactured in 1907; half-pint bottle; one-twelfth of 1
- per cent of benzoate of soda declared; layer of oil on surface;
- sweet odor; reddish-brown color. Oil globules prominent feature
- microscopically, whole colonies of distorted mold were present,
- and sample contained many different forms of bacteria. Price 10
- cents.
-
- _No. 14._--Opened September 2, 1907; age unknown; no preservative
- mentioned; not spoiled July 6, 1908; half-pint bottle; color red;
- good odor; few bacteria; free from refuse. Price 25 cents.
-
- _No. 108._--Same brand as No. 14; said to be manufactured in 1907;
- pint bottle; one-tenth of 1 per cent of benzoate of soda declared;
- color red; good odor; few fungi; clean and free from refuse.
-
- _No. 33._--Opened October 24, 1907; age unknown; one-tenth of 1
- per cent of benzoate of soda declared; spoiled November 1; pint
- bottle (14 ounces); sweetish odor; brown color; many molds, yeast
- and bacteria. Price 10 cents.
-
- _No. 114._--Same brand as No. 33; said to be manufactured in 1907;
- opened in April; not spoiled in seventy days; many molds, yeasts,
- and bacteria; some green tissue, and filaments of algæ. The price
- was 10 cents.
-
-
-
-
-SUMMARY.
-
-
-1. The experiments made during the season of 1907 on the manufacture
-of tomato ketchup without chemical preservatives were conducted under
-factory conditions and upon a commercial scale. The results prove that
-such a ketchup can be made and delivered to the consumer in perfect
-condition; the product in question having already stood ten months,
-unopened, without showing the slightest indication of spoilage.
-
-2. The product is of excellent consistency, flavor, and color. The
-formula employed regularly in the factory where the experiment was
-conducted was used, but other recipes could be adapted without changing
-the character of special brands. In the manufacture of such a product
-the following precautions were observed:
-
-(_a_) Whole, sound, ripe tomatoes and high-grade salt, sugar, vinegar,
-and spices were used; care and cleanliness were observed at every
-step of the preparation, and the preservation accomplished by heat in
-the following manner: The pulp was cooked in a steam kettle for about
-forty minutes, until the mass was reduced to about one-half its volume.
-Additional processing after bottling did not appear to be necessary to
-keep the ketchup before opening, and had no effect in these experiments
-in delaying spoilage after opening.
-
-(_b_) Ketchup was bottled directly from the cooker at a temperature
-of 205° F. in bottles prepared in two ways: (1) Sterilized in a steam
-chamber at 230° F.; (2) Washed in hot water, rinsed, and heated to 190°
-F. in a dry heat for at least thirty minutes. Ketchup was also bottled
-after the usual process of sieving at 165° F. in bottles prepared in a
-similar manner. The corks for all bottles were sterilized in a paraffin
-bath at 270° F. The same ketchup which was bottled at 165° F. was also
-given subsequent processing at 190° F. and 212° F. for twenty and forty
-minutes. All have kept without spoilage.
-
-3. Some of the condiments have a limited antiseptic value, but can
-not be depended upon to prevent spoilage in the quantities used for
-flavoring. While sugar and vinegar can be added in such amounts as
-to delay the appearance of molds, and cinnamon and cloves can be
-depended upon to check deterioration to some extent, these condimental
-substances have only an incidental value for this purpose.
-
-4. The spoilage of ketchup after opening depends more upon the
-temperature of the place in which it is kept than on any variation
-in the manner of processing. Fresh ketchup held, after opening, at a
-temperature of 95° F. kept for five days on an average without any
-trace of mold appearing; at 72° it kept for six days; at 67° for eight
-days; about 46° (refrigerator), fourteen days; and at from 30° to 60°
-for twenty-seven days. These figures represent the time at which the
-first trace of spoilage occurred in the neck of the bottle--had this
-been removed the figures would be much increased--and by no means
-represent the maximum time during which the ketchup could have been
-used, the maximum figures, even under these conditions of observation,
-varying from eight to fifty-eight days. The keeping of the ketchup
-in warm storage at 70° for one hundred and fifty days before opening
-hastened the average time of spoilage after opening about one day. The
-advisability of using small containers, to get the best results with a
-first-class ketchup, is apparent.
-
-5. Sodium benzoate, even when used in the proportion of 0.1 per
-cent, is not always effective, and has an injurious effect upon the
-living matter of the molds, shown by the distortion and swelling of
-the filaments, which are filled with a coarse granular protoplasm
-containing much fat.
-
-6. Artificially colored ketchup can be detected under the microscope
-by the fact that certain tissues, normally colorless, are dyed red, or
-by the presence of fine, red, amorphous particles which do not go into
-solution.
-
-7. Ketchup made from whole ripe stock in a cleanly manner gives a clean
-appearance under the microscope, but few molds, yeasts, and bacteria
-being present. On the other hand, ketchup made from trimming stock,
-or from tomatoes that have been allowed to spoil, contains immense
-quantities of these growing organisms which may be killed in the
-process of manufacture, but still give proof of the character of the
-material used. Ketchup as ordinarily made from trimming stock should,
-therefore, be designated, so as to differentiate it from that made from
-sound fresh tomatoes, as the two products are radically different.
-This exactness in labeling is due no less to the manufacturer than to
-the consumer, as it is impossible to make the superior product in fair
-competition with the inferior one, other conditions being equal, unless
-the two are properly designated, there being naturally some difference
-in the price.
-
-
-
-
-Transcriber's Notes:
-
-In the text version, italics are represented by _underscores_.
-
-Missing or incorrect punctuation has been repaired.
-
-The following corrections have been made to the text:--
-
- p.8. A majority of the manufacturers employ word, has been changed to
- A majority of the manufacturers employ the word.
-
- p.28. one has has, the duplicate has been removed.
-
-
-
-
-
-End of the Project Gutenberg EBook of Experiments on the Spoilage of Tomato
-Ketchup, by A. W. Bitting
-
-*** END OF THIS PROJECT GUTENBERG EBOOK EXPERIMENTS--SPOILAGE OF TOMATO KETCHUP ***
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-
-The Project Gutenberg EBook of Experiments on the Spoilage of Tomato
-Ketchup, by A. W. Bitting
-
-This eBook is for the use of anyone anywhere in the United States and most
-other parts of the world at no cost and with almost no restrictions
-whatsoever. You may copy it, give it away or re-use it under the terms of
-the Project Gutenberg License included with this eBook or online at
-www.gutenberg.org. If you are not located in the United States, you'll have
-to check the laws of the country where you are located before using this ebook.
-
-Title: Experiments on the Spoilage of Tomato Ketchup
-
-Author: A. W. Bitting
-
-Release Date: August 21, 2016 [EBook #52867]
-
-Language: English
-
-Character set encoding: UTF-8
-
-*** START OF THIS PROJECT GUTENBERG EBOOK EXPERIMENTS--SPOILAGE OF TOMATO KETCHUP ***
-
-
-
-
-Produced by Larry B. Harrison, Chris Jordan and the Online
-Distributed Proofreading Team at http://www.pgdp.net (This
-file was produced from images generously made available
-by The Internet Archive)
-
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-
-</pre>
-
-
-
-<div class="chapter">
-
-<h1 class="faux"> EXPERIMENTS ON THE SPOILAGE OF TOMATO KETCHUP.</h1>
-
-<p class="right smaller"> Issued January 9, 1909.</p>
-
-<p class="center"> U. S. DEPARTMENT OF AGRICULTURE,<br />
- BUREAU OF CHEMISTRY&mdash;BULLETIN No. 119.<br />
-<span class="smaller">H. W. WILEY, Chief of Bureau.</span></p>
-
-<hr class="w20" />
-
-<p class="center bigger"><b> EXPERIMENTS ON THE SPOILAGE<br />
- OF TOMATO KETCHUP.</b></p>
-
-<p class="center mt4 big"><span class="smaller"> BY</span><br />
- A. W. BITTING,<br />
- <span class="smaller"> INSPECTOR, BUREAU OF CHEMISTRY.</span></p>
-
-<div class="figcenter" style="width: 200px;">
-<img src="images/logo.jpg" width="200" height="200" alt="Shield of the United States Department of Agriculture" />
-</div>
-
-<p class="center mt2 big"> WASHINGTON:<br />
- GOVERNMENT PRINTING OFFICE.<br />
- 1909.
-</p>
-
-<hr class="chap" />
-</div>
-
-<div class="chapter">
-
-<p><span class="pagenum"><a name="Page_3" id="Page_3">[3]</a></span></p>
-
-
-
-
-<h2><a name="LETTER_OF_TRANSMITTAL" id="LETTER_OF_TRANSMITTAL"></a>LETTER OF TRANSMITTAL.</h2>
-
-
-<p class="right">
-<span class="smcap">U. S. Department of Agriculture</span>,<br />
-<span class="smcap">Bureau of Chemistry</span>,<br />
-<span class="smaller"><i>Washington, D. C., July 15, 1908</i>.</span>
-</p>
-
-<p><span class="smcap">Sir</span>: I have the honor to submit for your approval a report made
-by Inspector Bitting of experimental work on the spoilage of tomato
-ketchup, the conditions contributing thereto, methods of prevention,
-the action of preservatives, and the length of time that the product
-will keep under varying conditions of manufacture and temperature,
-both before and after opening. Every effort has been made to
-conduct the work in a practical way, and the results obtained can
-not fail to be of interest and profit both to the manufacturer and
-consumer. I recommend that this report be published as Bulletin
-No. 119 of the Bureau of Chemistry.</p>
-
-<p><span class="in2left">Respectfully,<span class="wide">&nbsp; &nbsp; &nbsp; </span><span class="smcap">H. W. Wiley</span>,</span><br />
-<span class="in2right"><i>Chief</i>.</span><br />
-<br />
-<span class="in2left">Hon. <span class="smcap">James Wilson</span>,</span><br />
-<span class="in4left"><i>Secretary of Agriculture</i>.</span>
-</p>
-
-<hr class="chap" />
-</div>
-
-<div class="chapter">
-
-<p><span class="pagenum"><a name="Page_5" id="Page_5">[5]</a></span></p>
-
-
-
-
-<h2><a name="CONTENTS" id="CONTENTS"></a>CONTENTS.</h2>
-
-
-<div class="center">
-<table summary="TOC">
-<tr><td>&nbsp;</td><td class="tdr"> Page.</td></tr>
-
-<tr><td class="tdl vt">Introduction</td><td class="tdr vb"><a href="#INTRODUCTION">7</a></td></tr>
-<tr><td class="tdl vt">Process of manufacture</td>
-<td class="tdr vb"> <a href="#PMAN">8</a></td></tr>
-<tr><td class="tdl2 vt"> Selection and preparation of stock </td>
-<td class="tdr vb"> <a href="#SANDPSTOCK">9</a></td></tr>
-<tr><td class="tdl2 vt"> Pulping </td>
-<td class="tdr vb"> <a href="#PULPING">9</a></td></tr>
-<tr><td class="tdl2 vt"> Cooking and seasoning</td>
-<td class="tdr vb"> <a href="#CANDSEASON">10</a></td></tr>
-<tr><td class="tdl2 vt"> Evaporation and finishing </td>
-<td class="tdr vb"><a href="#EVAP">11</a></td></tr>
-<tr><td class="tdl2 vt"> Bottling </td>
-<td class="tdr vb"> <a href="#BOTTLING">11</a></td></tr>
-<tr><td class="tdl2 vt"> Processing </td>
-<td class="tdr vb"> <a href="#PROCESSING">11</a></td></tr>
-
-<tr><td class="tdl vt">Character of products </td>
-<td class="tdr vb"> <a href="#CHARACTER_OF_PRODUCTS">12</a></td></tr>
-<tr><td class="tdl2 vt"> First-class products</td>
-<td class="tdr vb"> <a href="#FIRST-CLASS-P">12</a></td></tr>
-<tr><td class="tdl2 vt"> Inferior products from “trimming stock”</td>
-<td class="tdr vb"> <a href="#INFERIOR-P">13</a></td></tr>
-
-<tr><td class="tdl vt">Labels </td>
-<td class="tdr vb"> <a href="#LABELS">14</a></td></tr>
-
-<tr><td class="tdl vt">Manufacturing experiments without the use of preservatives</td>
-<td class="tdr vb"> <a href="#MANUFACTURING_EXPERIMENTS_WITHOUT_THE_USE_OF">15</a></td></tr>
-<tr><td class="tdl2 vt"> Outline of experiments </td>
-<td class="tdr vb"> <a href="#OUTLINE">15</a></td></tr>
-<tr><td class="tdl2 vt"> Discussion of results </td>
-<td class="tdr vb"><a href="#DISCUSSION">17</a></td></tr>
-<tr><td class="tdl4 vt"> Spoilage of ketchup after opening </td>
-<td class="tdr vb"><a href="#SPOILAGE">17</a></td></tr>
-<tr><td class="tdl4 vt"> Spoilage of unopened ketchup </td>
-<td class="tdr vb"> <a href="#SPOILAGE">20</a></td></tr>
-<tr><td class="tdl4 vt"> Spoilage of market brands </td>
-<td class="tdr vb"> <a href="#SPOILAGE2">20</a></td></tr>
-<tr><td class="tdl4 vt"> Sterility of ketchup </td>
-<td class="tdr vb"> <a href="#STERILITY">21</a></td></tr>
-
-<tr><td class="tdl vt">Experiments with preservatives </td>
-<td class="tdr vb"> <a href="#EXPERIMENTS_WITH_PRESERVATIVES">22</a></td></tr>
-<tr><td class="tdl2 vt"> Sodium benzoate </td>
-<td class="tdr vb"> <a href="#NABENZ">22</a></td></tr>
-<tr><td class="tdl2 vt">Salt </td>
-<td class="tdr vb"> <a href="#SALT">23</a></td></tr>
-<tr><td class="tdl2 vt"> Sugar </td>
-<td class="tdr vb"> <a href="#SUGAR">23</a></td></tr>
-<tr><td class="tdl2 vt">Spices </td>
-<td class="tdr vb"> <a href="#SPICES">24</a></td></tr>
-<tr><td class="tdl4 vt"> Water infusions </td>
-<td class="tdr vb"> <a href="#WATER">24</a></td></tr>
-<tr><td class="tdl4 vt"> Acetic acid extracts </td>
-<td class="tdr vb"> <a href="#ACETIC-ACID">25</a></td></tr>
-<tr><td class="tdl4 vt"> Oil extracts </td>
-<td class="tdr vb"><a href="#OIL">25</a></td></tr>
-<tr><td class="tdl2 vt">Vinegar and acetic acid </td>
-<td class="tdr vb"> <a href="#VINEGAR">26</a></td></tr>
-<tr><td class="tdl2 vt"> Oil </td>
-<td class="tdr vb"> <a href="#OIL2">27</a></td></tr>
-
-<tr><td class="tdl vt">Study of Penicillium in ketchup </td>
-<td class="tdr vb"> <a href="#STUDY_OF_PENICILLIUM_IN_KETCHUP">28</a></td></tr>
-<tr><td class="tdl2 vt">Development </td>
-<td class="tdr vb"> <a href="#DEVELOPMENT">29</a></td></tr>
-<tr><td class="tdl2 vt"> Reproduction </td>
-<td class="tdr vb"> <a href="#REPRODUCTION">29</a></td></tr>
-<tr><td class="tdl2 vt"> Growth in ketchup </td>
-<td class="tdr vb"> <a href="#GROWTH">30</a></td></tr>
-<tr><td class="tdl2 vt"> Temperature tests </td>
-<td class="tdr vb"> <a href="#TEMPERATURE">31</a></td></tr>
-
-<tr><td class="tdl vt">Histological structure of ketchup</td>
-<td class="tdr vb"> <a href="#HISTOLOGICAL_STRUCTURE_OF_KETCHUP">33</a></td></tr>
-
-<tr><td class="tdl vt">Microscopical examination of some commercial brands</td>
-<td class="tdr vb"><a href="#MICROSCOPIC_EXAMINATION_OF_SOME_COMMERCIAL_BRANDS">34</a></td></tr>
-
-<tr><td class="tdl vt">Summary </td>
-<td class="tdr vb"> <a href="#SUMMARY">35</a></td></tr>
-</table>
-</div>
-<hr class="chap" />
-
-</div>
-
-<div class="chapter">
-
-<p><span class="pagenum"><a name="Page_6" id="Page_6">[6]</a></span></p>
-
-
-
-
-<h2><a name="ILLUSTRATIONS" id="ILLUSTRATIONS"></a>ILLUSTRATIONS.</h2>
-
-
-<p class="center small"></p>
-
-<div class="center">
-<table summary="Table of Plates">
-<tr><td class="tdc small mb1" colspan="3"><b>PLATES.</b></td></tr>
-<tr><td colspan="2">&nbsp;</td><td class="tdr"> Page.</td></tr>
-
-<tr><td class="tdl vt"><span class="smcap">Plate</span>&nbsp;I. </td>
-<td class="tdl vt">Penicillium.<br /> Fig. 1.&mdash;Conidia, normal growth
- and in various stages of germination, some with branching
- hyphæ.<br /> Fig. 2.&mdash;Conidiophore, showing unusually large
- development of conidia; from culture in moist chamber </td>
-<td class="tdr vb"> <a href="#conidia1">28</a></td></tr>
-
-<tr><td class="tdr vt">II.</td>
-<td class="tdl vt"> Cultures from ketchup preserved with sodium
- benzoate.<br /> Fig. 1.&mdash;Conidia and hyphæ from culture in
- experimental ketchup containing one-sixteenth of 1 per cent
- of sodium benzoate.<br />Fig. 2.&mdash;Conidia and hyphæ from culture
- in experimental ketchup containing one-tenth of 1 per cent
- of sodium benzoate </td>
-<td class="tdr vb"> <a href="#conidia3">28</a></td></tr>
-
-<tr><td class="mt2 mb1" colspan="3">&nbsp;</td></tr>
-
-<tr><td class="tdc small" colspan="3"><b>TEXT FIGURES.</b></td></tr>
-
-<tr><td class="tdl vt"><span class="smcap">Fig.</span> 1.</td>
-<td class="tdl vt"> A model receiving platform </td>
-<td class="tdr vb"> <a href="#model">8</a></td></tr>
-<tr><td class="tdr vt">2.</td>
-<td class="tdl vt"> Large receiving room showing the sorting belt </td>
-<td class="tdr vb"> <a href="#large_rec">9</a></td></tr>
-<tr><td class="tdr vt">3.</td>
-<td class="tdl vt"> A section of a kitchen showing the copper cookers</td>
-<td class="tdr vb"> <a href="#section">10</a></td></tr>
-<tr><td class="tdr vt">4.</td>
-<td class="tdl vt"> An example of factory practice </td>
-<td class="tdr vb"> <a href="#example">12</a></td></tr>
-<tr><td class="tdr vt">5.</td>
-<td class="tdl vt"> Another factory interior </td>
-<td class="tdr vb"> <a href="#another">14</a></td></tr>
-</table></div>
-
-<hr class="chap" />
-</div>
-
-<div class="chapter">
-
-<p><span class="pagenum"><a name="Page_7" id="Page_7">[7]</a></span></p>
-
-
-
-
-<p class="ph2"><a name="EXPERIMENTS_ON_THE_SPOILAGE_OF_TOMATO_KETCHUP" id="EXPERIMENTS_ON_THE_SPOILAGE_OF_TOMATO_KETCHUP"></a>
-EXPERIMENTS ON THE SPOILAGE OF TOMATO KETCHUP.</p>
-
-
-<h2 class="nobreak mt2"><a name="INTRODUCTION" id="INTRODUCTION"></a>INTRODUCTION.</h2>
-
-
-<p>The tomato, <i lang="la" xml:lang="la">Lycopersicum esculentum</i>, is supposed to be native to
-South or Central America. The large fruits commonly used grow
-only under cultivation, but the variety with small, spherical fruits,
-known as <i lang="la" xml:lang="la">L. cerasiforme</i>, has been found on the shore of Peru and is
-considered by De Candolle<a name="FNanchor_A" id="FNanchor_A"></a><a href="#Footnote_A" class="fnanchor">[A]</a> as belonging to the same species as
-<i lang="la" xml:lang="la">L. esculentum</i>. Though grown extensively in Europe, there is nothing
-to indicate that it was known there before the discovery of America.
-The tomato was introduced into China and Japan at a comparatively
-recent date. De Candolle is of the opinion that the tomato was
-taken to Europe by the Spaniards from Peru and was later introduced
-into the United States by Europeans. Tomatoes were brought to
-Salem, Mass., by an Italian painter in 1802,<a name="FNanchor_B" id="FNanchor_B"></a><a href="#Footnote_B" class="fnanchor">[B]</a> who is said to have had
-difficulty in convincing the people that they were edible. They were
-used in New Orleans in 1812, though as late as 1835 they were sold by
-the dozen in Boston. After 1840 they came into general use in the
-Eastern States, but it was later than this before tomatoes were used
-freely in the Western States, many persons having the impression that,
-since they belonged to the nightshade family, they must be unwholesome.
-The extent to which tomatoes are used at the present
-time shows how completely this prejudice has been overcome.</p>
-
-<p>The name <i lang="la" xml:lang="la">Lycopersicum</i> is from two Greek words, meaning a wolf,
-and a peach, the application of these terms not being apparent; the
-name of the species, <i lang="la" xml:lang="la">esculentum</i>, is from the Latin, meaning eatable.
-The common name “tomato” is of South or Central American origin,
-and is believed to be the term used in an ancient American dialect to
-designate the plant,<a name="FNanchor_C" id="FNanchor_C"></a><a href="#Footnote_C" class="fnanchor">[C]</a> but its meaning is unknown. The English call
-the tomato “love apple,” which in French is “pomme d’amour.”</p>
-
-<p>The tomato is considered a typical berry, the ovary wall, free from
-the calyx, forming the fleshy pericarp, which incloses chambers filled
-with a clear matrix containing the seeds. The fruit measures from 1
-to 5 inches in diameter, and is red, pink, or yellow when mature.</p>
-
-<p>The plant sports freely, producing many varieties, which differ
-mainly in the size, shape, and quality of the fruit. The varieties<span class="pagenum"><a name="Page_8" id="Page_8">[8]</a></span>
-bearing small fruits are <i lang="la" xml:lang="la">L. cerasiforme</i> and <i lang="la" xml:lang="la">L. pyriforme</i>, each bearing
-a two-celled fruit, the former being round, and somewhat larger than
-a cherry, and the latter pear-shaped. These small tomatoes are used
-ordinarily for preserves and pickles.</p>
-
-<p>The word “ketchup” is adopted in this bulletin as the form which
-ought to be given preference. The derivation of the term is not definitely
-known. The spelling “catchup” given in some of the leading
-dictionaries appears to be based on the erroneous idea that the first
-syllable “ketch” is a colloquial form of “catch.” Several authorities
-derive the word from the East Indian or Malayan “kitjap,”
-because “ketchup” was originally a kind of East Indian pickles.
-Some give the word a Chinese origin, while others assert that it comes
-from the Japanese. A majority of the manufacturers employ the word
-“catsup,” a spelling for which there does not appear to be any
-warrant.</p>
-
-
-<h3><a name="PMAN" id="PMAN"></a>PROCESS OF MANUFACTURE.</h3>
-
-<div class="figcenter" style="width: 600px;">
-<a name="model" id="model"></a><img src="images/i_008.jpg" width="600" height="374" alt="" />
-<div class="caption"><span class="smcap">Fig.</span> 1.&mdash;A model receiving platform.</div>
-</div>
-
-<p>The making of tomato ketchup consists essentially in reducing
-tomatoes to pulp, removing the skins, seeds, hard parts, and stems,
-adding salt, sugar, condiments, and vinegar to suit the taste, and
-cooking to a proper consistency. The methods and practices of the
-various manufacturers differ, and the difference between the best
-and the poorest procedure corresponds to that between the best and
-the worst ketchup. No single factory has all of the best methods
-at every step of manufacture. Some perform certain details well
-and are negligent in others. In some, large amounts of money are<span class="pagenum"><a name="Page_9" id="Page_9">[9]</a></span>
-spent on equipment to improve a particular point considered advantageous
-by the trade, while other details essential to the making of
-a good-keeping ketchup are disregarded. A statement of the best
-practice as observed at a number of factories, together with some
-facts obtained from experiments, will be given.</p>
-
-
-<h3><a name="SANDPSTOCK" id="SANDPSTOCK"></a>SELECTION AND PREPARATION OF STOCK.</h3>
-
-<p>The tomatoes should be home-grown, of a red variety having the
-minimum of yellow and purple color, be picked when ripe, and delivered
-to the factory promptly without mashing. All tomatoes should
-pass over an inspection table, the rotten and otherwise unfit fruit
-should be discarded, and the green tomatoes should be returned to
-crates to ripen. The stems should be removed when the best color
-is desired, and the tomatoes should be thoroughly washed to remove
-dirt and mold. Dumping a crate of tomatoes into a hopper of dirty
-water and playing a gentle spray of water on part of them merely
-wets the skin and makes them appear bright.</p>
-
-<div class="figcenter" style="width: 600px;">
-<a name="large_rec" id="large_rec"></a>
-<img src="images/i_009.jpg" width="600" height="432" alt="" />
-<div class="caption"><span class="smcap">Fig. 2.</span>&mdash;Large receiving room showing the sorting belt.</div>
-</div>
-
-
-<h3><a name="PULPING" id="PULPING"></a>PULPING.</h3>
-
-<p>The clean tomatoes should be conveyed to the steaming tanks
-and subjected to steam heat until the skins burst and the meat
-softens. After a short heating the tomatoes should be run through
-a “cyclone” where the skins, seeds, etc., are removed and they are<span class="pagenum"><a name="Page_10" id="Page_10">[10]</a></span>
-rubbed to a pulp. To remove very small particles and fiber, the
-pulp may be run through a sieving machine at once; or, if ketchup
-of the smoothest possible kind is to be made, this procedure should
-be delayed until after the cooking. The pulp is collected in a receiving
-vat, and only such an amount should be provided in advance as
-will keep the kettles full, as it is better to stop the tomatoes before
-going to the washer than to have the pulp stand for some hours.
-In common practice, however, the pulp is either sent to the cooker
-at once, or it is allowed to stand and partially separate. If tall
-casks are used for this separation the solids will rise to the top
-and the clear watery portion is drawn off at the bottom, or the
-pulp may be strained through cloth bags. The object of this separation
-is to secure greater concentration of the solids, retain a
-brighter color, and shorten the time of cooking.</p>
-
-
-<h3><a name="CANDSEASON" id="CANDSEASON"></a>COOKING AND SEASONING.</h3>
-
-<div class="figcenter" style="width: 600px;">
-<a name="section" id="section"></a><img src="images/i_010.jpg" width="600" height="396" alt="" />
-<div class="caption"><span class="smcap">Fig. 3.</span>&mdash;A section of a kitchen showing the copper cookers.</div>
-</div>
-
-<p>The cooking may be done in copper kettles, as shown in figure 3,
-though these are being superseded by enamel tanks containing silver-plated
-coils in order to secure the brightest color. By using the
-latter the discoloration due to the splashing of the contents against
-the walls of the copper vessel is avoided, and economy of space is
-secured. Whole or ground spices, or acetic acid or oil extracts of the
-spices may be added to the pulp in such proportion as the particular
-brand demands. The spices most used are cloves, cinnamon, mace,
-and cayenne pepper; but paprika, pepper, mustard, cardamon,<span class="pagenum"><a name="Page_11" id="Page_11">[11]</a></span>
-coriander, ginger, celery, and allspice are used by some manufacturers.
-When whole spices are used, it is the practice to suspend
-them in a cloth bag or a wire basket and to take them out after
-boiling. They tend to darken the color of the ketchup, a result
-considered undesirable by some. The ground spices are used sparingly,
-with the exception of cayenne pepper. The acetic acid extracts
-of spices are used because they are economical and give a brighter
-red color than is obtained with the whole spice. The oil extracts
-produce no discoloration, but they are the most expensive and give
-an objectionable flavor. Hungarian sweet paprika is now quite
-largely used and adds to the color as well as to the flavor. Sugar,
-salt, and vinegar are added in such proportion as may be desired,
-and in some brands onions and garlic are used.</p>
-
-
-<h3><a name="EVAP" id="EVAP"></a>EVAPORATION AND FINISHING.</h3>
-
-<p>The pulp is evaporated rapidly to such consistency as the grade
-and price will warrant, the reduction in volume being from 40 to 60
-per cent. This is accomplished in about forty-five minutes. The
-cooking is not continued longer than is necessary, as each minute
-added to the cooking darkens the finished product.</p>
-
-<p>If the pulp has been run through the sieving machine before cooking,
-the batch may be drawn off into the receiving tank for bottling.
-If the finishing be done after cooking, the pulp is run into a receiving
-vat, finished as quickly as possible, and drawn into the tank for
-bottling. The ketchup may be kept at a high temperature&mdash;200° to
-206° F.&mdash;in the receiving tank by means of a small steam coil, or it
-may be drawn to the bottling machine through a steam-jacketed tube.
-Finishing after cooking yields a slightly smoother ketchup than
-sieving before cooking; but it necessitates handling, reduces the
-temperature, and increases the chances of infection.</p>
-
-
-<h3><a name="BOTTLING" id="BOTTLING"></a>BOTTLING.</h3>
-
-<p>The bottles should be thoroughly cleaned as ketchup will not
-keep if placed in bottles which have been merely rinsed to remove
-the straw; if the ketchup is not to be given an after process the
-containers should be sterilized. In the experimental work cork
-stoppers gave the best results and these should be sterilized in a
-paraffin bath at 250° F.</p>
-
-
-<h3><a name="PROCESSING" id="PROCESSING"></a>PROCESSING.</h3>
-
-<p>An after treatment or process is given to bottled goods either in
-a water or steam bath, the important point being that the center
-of the bottle be raised to the desired degree of heat. If the
-ketchup is thin this can be effected quickly, but if it is thick and
-heavy the heat penetrates the ketchup with surprising slowness.<span class="pagenum"><a name="Page_12" id="Page_12">[12]</a></span>
-In a thin ketchup the temperature may be raised from 140° to
-190° F. in eighteen minutes or less when the surrounding heat is
-195° F; but in a heavy ketchup it may take an hour or more to
-accomplish the same result. It is therefore very important that
-the ketchup be processed immediately after it is corked, before it
-has time to cool. The rate at which the heating is effected for
-different goods can be determined by sealing a thermometer in
-the cork and recording the readings.</p>
-
-<div class="figcenter" style="width: 600px;">
-<a name="example" id="example"></a><img src="images/i_012.jpg" width="600" height="538" alt="" />
-<div class="caption"><span class="smcap">Fig. 4.</span>&mdash;An example of factory practice showing the top row of tanks from which pulp passes by
-gravity into the cookers, then into the receiver, sieving machine, and final tub ready for the bottling
-machine or jug filler.</div>
-</div>
-
-
-
-<hr class="chap" />
-</div>
-
-<div class="chapter">
-<h2><a name="CHARACTER_OF_PRODUCTS" id="CHARACTER_OF_PRODUCTS"></a>CHARACTER OF PRODUCTS.</h2>
-
-
-<h3><a name="FIRST-CLASS-P" id="FIRST-CLASS-P"></a>FIRST-CLASS PRODUCTS.</h3>
-
-<p>The factory at which the experiments were conducted has sanitary
-buildings and surroundings, the floors are of concrete for flushing,
-and the pipes used in conducting the pulp to the kitchens are porcelain-lined
-to prevent discoloration from the iron and to insure
-cleanliness. The tubes which carry the ketchup from the kettles
-to the receiving tank, finishing machine, and bottler are silver-plated.<span class="pagenum"><a name="Page_13" id="Page_13">[13]</a></span>
-Not all of these measures are necessary to make a good ketchup, but
-they show the care exercised in making an article of good appearance
-and of the finest quality.</p>
-
-<p>The conditions under which ketchup is made and the care with
-which the work is done at some of the better factories is equal to
-that used in the manufacture of any food product. Whole selected
-fruit is used, cleanliness is maintained at every point, the best grades
-of spices, vinegar, granulated sugar, and salt are added for flavoring,
-and the bottles are carefully washed. The ketchup put up under
-such conditions will have a bright natural color, will remain good as
-long as the container is unbroken, and will continue in that condition
-for some time after opening if kept at a fairly cool temperature.</p>
-
-
-<h3><a name="INFERIOR-P" id="INFERIOR-P"></a>INFERIOR PRODUCTS FROM “TRIMMING STOCK.”</h3>
-
-<p>In contrast with the strictly high-grade product is the great bulk
-of the ketchup found on the market. The material is not whole
-ripe tomatoes, but consists of the waste of the canning factory,
-commonly designated as “trimming stock,” including the green,
-moldy, broken, rotten, and generally unusable tomatoes, the skins,
-cores, and stems from the peeling tables, and the surplus juice from
-the filling machines, all of which may be allowed to stand during the
-day and be run through the cyclone in the evening. At the end of the
-season, the frosted and half-ripe fruits may be used. Part of this
-material can not be considered “sound fruit” as contemplated by the
-food and drugs act. The pulp is put up in barrels, preserved, and
-allowed to stand, possibly in the sun, until a sufficient quantity has
-accumulated for shipment. Old ketchup barrels may be used and
-be none too clean. As a result, it is not uncommon to see an inch or
-more of pulp in the bottom of a car at the end of shipment, caused
-by the blowing out of the barrel heads from fermentation. The
-sanitary condition of the factory may be poor, the handling of the
-goods be unclean, the spices be the refuse from the spice houses,
-the sugar be of the cheapest grade, and the bottles be only rinsed or
-be used without even that precaution. The ketchup is a concoction
-so heavily spiced with hot spices that the tomato flavor is lost and
-might as well be anything else. The color is normally dirty brown.</p>
-
-<p>Between these two extremes are all grades, those for which whole
-tomatoes, unsorted, are used, those for which trimming stock is
-worked up promptly during the canning season, and those made
-from stock of unknown history. Some manufacturers work under
-good and some under poor sanitary conditions. There can be no
-doubt that with proper selection and precaution much of the by-product
-of the canning factory and large quantities of tomatoes
-which are unsuitable for canning might be used to advantage in the
-manufacture of ketchup; but it requires a nicety of practice not<span class="pagenum"><a name="Page_14" id="Page_14">[14]</a></span>
-generally found at this time. The practice sometimes followed of
-making some ketchup from whole stock and a large quantity from
-refuse and using the former for advertising purposes, only serves to
-emphasize the fact that the goods belong to two distinct classes. One
-of the uses for a very considerable amount of pulp from refuse stock
-is the making of sauce for baked beans and other canned goods
-where the true character can not be observed by the consumer.</p>
-
-<div class="figcenter" style="width: 600px;">
-<a name="another" id="another"></a><img src="images/i_014.jpg" width="600" height="472" alt="" />
-<div class="caption"><span class="smcap">Fig. 5.</span>&mdash;Another factory interior, showing large pulp tanks in the rear, cooking tanks on the right,
-and process tanks in front containing thousands of bottles of ketchup.</div>
-</div>
-
-<p>During the season tomatoes come in at times in larger quantities
-than can be made into ketchup promptly. The surplus must be
-worked up into pulp for storage and may be stored in barrels or in
-tin cans. The pulp stored in barrels will not have as good a color as
-that put into cans, and the ketchup made from either will not be as
-bright as that made from whole, fresh stock. The pulp put up in
-barrels is more liable to spoilage than that put up in cans. The
-difference in the cost of storage by the two methods is not very
-great, and some large concerns are using the can exclusively instead
-of the barrel.</p>
-
-
-
-<hr class="chap" />
-</div>
-
-<div class="chapter">
-<h2><a name="LABELS" id="LABELS"></a>LABELS.</h2>
-
-
-<p>The labels on the ketchup bottles have been improved somewhat
-in the last year as regards exactness in describing the contents. Formerly,
-according to the labels, much of the ketchup was made from<span class="pagenum"><a name="Page_15" id="Page_15">[15]</a></span>
-whole ripe tomatoes. The question was, What became of the
-enormous amount of ketchup which it was known had been made
-from “trimmings?” On this year’s ketchup the labels make fewer
-claims, generally merely stating that it is “tomato ketchup,” which
-is true whether made from whole tomatoes or refuse. The brand is
-in most cases the guaranty for good quality. It is not safe to judge
-the quality by the price, for, though usually good quality can not be
-expected unless the higher price is paid, some of the high-priced
-ketchup when placed under the microscope has proven to be a very
-inferior product.</p>
-
-<p>The wide labels on the neck of the bottle are objectionable. Some
-of these are 2 inches in height, and serve to cover the discolored and
-spoiled ketchup. As spoilage begins usually in the neck of the
-bottle, it is difficult to see it when the neck is wrapped with a label,
-and thus it might easily be overlooked until the main body of the
-ketchup is affected. The bottles which have the widest labels
-around the neck are usually the ones provided with one or two large
-labels on the lower part of the bottle, though some bottles have no
-other label but the one around the neck. As a rule, however, these
-are narrow, close to the stopper, and unobjectionable.</p>
-
-<p>In buying ketchup for experimental purposes it was difficult and
-sometimes impossible to learn its age, as often the grocer does not
-know it, and at other times he will not tell. It appeared, however,
-that often the ketchup had been on the grocer’s shelf or in the warehouse
-from one to four years.</p>
-
-
-
-<hr class="chap" />
-</div>
-
-<div class="chapter">
-<h2><a name="MANUFACTURING_EXPERIMENTS_WITHOUT_THE_USE_OF" id="MANUFACTURING_EXPERIMENTS_WITHOUT_THE_USE_OF"></a>
-MANUFACTURING EXPERIMENTS WITHOUT THE USE OF
-PRESERVATIVES.</h2>
-
-
-<h3><a name="OUTLINE" id="OUTLINE"></a>OUTLINE OF THE EXPERIMENTS.</h3>
-
-<p>During September, 1907, ketchup was made in experimental
-batches to determine whether it could be manufactured on a commercial
-scale without the use of preservatives. These experiments
-were made to determine (1) the keeping quality before opening the
-container and (2) the length of time the product will keep without
-spoilage after the bottle is opened.</p>
-
-<p>The ketchup was made in a factory in which the conditions of
-manufacture and all the surroundings were sanitary; whole, ripe
-tomatoes, the same as used in the regular grade of canned goods,
-were used and the formula and process were for a mild ketchup
-giving the maximum of tomato flavor. Each batch consisted of 50
-gallons of finished goods, from which 1 gross of pint bottles was
-retained for observation.</p>
-
-<p>The term “regular ketchup” as used in these experiments means
-the pulp of fully ripe tomatoes, to which was added granulated<span class="pagenum"><a name="Page_16" id="Page_16">[16]</a></span>
-sugar, 80-grain, distilled vinegar, table salt, onions, garlic, whole
-cinnamon, cloves, mace, and ground cayenne pepper. The pulp
-was cooked in a steam-jacketed copper kettle for forty minutes and
-reduced about 50 per cent. The finishing was done after cooking.
-The regular bottles are pint sizes, washed in hot water, rinsed, and
-then heated to a temperature of 190° F. for thirty minutes or more.
-The sterile bottles referred to in the experiments were placed in a
-steam chamber for twenty minutes at 230° F. The corks were
-sterilized by a bath in paraffin at about 270° F. All of the work
-was accomplished quickly to insure a smooth, even product with a
-bright, clean color. Acetic acid extracts and oil extracts of spices
-were used in such quantities as would give the same amount of
-spicing as when the whole spices were employed.</p>
-
-<p>In all of the following experiments the ketchups discussed were
-made in September, 1907, and the last examination reported was
-made ten months later, in July, 1908:</p>
-
-<blockquote>
-
-<p><i>Experiment No. 1.</i>&mdash;Regular ketchup was made, but it was reheated after finishing
-and bottled in sterile bottles at a temperature of 205° F. No spoilage has occurred
-at the end of ten months.</p>
-
-<p><i>Experiment No. 2.</i>&mdash;Regular ketchup was made, and it was bottled immediately
-after finishing in regular bottles at a temperature of 165° F. An after process was
-given at 190° F. for twenty minutes. No spoilage has occurred after ten months.</p>
-
-<p><i>Experiment No. 3.</i>&mdash;Regular ketchup was made, and was bottled in regular bottles
-at 165° F., and given a subsequent process at 190° F. for forty minutes. No spoilage
-has occurred.</p>
-
-<p><i>Experiment No. 4.</i>&mdash;Regular ketchup was made, was bottled in regular bottles at a
-temperature of 165° F., and given an after process at 212° F. for twenty minutes. No
-spoilage has occurred.</p>
-
-<p><i>Experiment No. 5.</i>&mdash;Regular ketchup was made, the same being put up in regular
-bottles at a temperature of 165° F. and given an after process at 212° F. for forty minutes.
-No spoilage has occurred.</p>
-
-<p><i>Experiment No. 6.</i>&mdash;Ketchup was made in which the acetic acid extracts took the
-place of whole spices, and the bottling was done at a temperature of 165° F., no after
-treatment being given. No spoilage has occurred.</p>
-
-<p><i>Experiment No. 7.</i>&mdash;Ketchup was made in which acetic acid extracts were used,
-and the bottling was done at a temperature of 165° F. in sterile bottles. No after
-treatment was given and no spoilage has occurred.</p>
-
-<p><i>Experiment No. 8.</i>&mdash;Ketchup was made in which the oil extracts were used instead
-of regular spices. The bottling was done in regular bottles at a temperature of 165° F.,
-no after treatment being given. No spoilage has occurred.</p>
-
-<p><i>Experiment No. 9.</i>&mdash;Ketchup was made in which oil extracts were used instead of
-whole spices. The bottling was done at 165° F. in sterile bottles, no after treatment
-being given. No spoilage has occurred.</p>
-
-<p><i>Experiment No. 10.</i>&mdash;Regular ketchup was made, but the pulp was run through
-the sieving or finishing machine before instead of after cooking, the object being to
-determine the effect upon the character of the goods rather than upon the spoilage.
-This practice could be followed to advantage in making all except the very finest
-goods, and would give the same condition for bottling as in experiment No. 1.</p>
-
-<p><i>Experiment No. 11.</i>&mdash;Pulp was made in the usual manner and run into barrels
-while just below the boiling point. The barrels had been thoroughly washed and then
-steamed for twenty minutes. As soon as the pulp had cooled slightly the bung was<span class="pagenum"><a name="Page_17" id="Page_17">[17]</a></span>
-driven in tightly and the barrel was rolled into storage. At the end of sixty days the
-barrels were opened and the pulp was found to be in good condition.</p>
-
-<p><i>Experiment No. 12.</i>&mdash;Regular ketchup was drawn into 5-gallon jugs which had been
-sterilized in the same manner as the bottles. These were kept for sixty days and no
-spoilage occurred.</p></blockquote>
-
-
-<h3><a name="DISCUSSION" id="DISCUSSION"></a>DISCUSSION OF RESULTS.</h3>
-
-<p>Twelve hundred and ninety-six bottles were shipped from Terre
-Haute to Lafayette, Ind., and some were reshipped in order to duplicate
-the conditions in trade. Some were kept in a warm temperature
-and in strong light, others in a comparatively cool place and in the
-original shipping cases, in order to duplicate the conditions in the
-warehouse and grocery store. There has been no spoilage after ten
-months other than that resulting from four or five cork leaks and
-neck cracks. These experiments have shown conclusively that
-ketchup can be put up on a commercial scale and delivered to the
-consumer in perfect condition without the use of a preservative.</p>
-
-<p>It was demonstrated by the first experiment that the goods could
-be bottled at a high temperature without difficulty, and that subsequent
-treatment was unnecessary. The after treatment at 190° was
-tried because it had been found in small experiments that, in giving
-a higher temperature, the internal pressure would cause more or less
-breakage of bottles or loosening of corks. After treatment is practiced
-by some who also use a small quantity of preservative as a
-further precaution. This treatment is continued from two to three
-hours at the temperature of high pasteurization.</p>
-
-<p>The process at 212° was given with little breakage, as the bottles
-used were of good quality. At and above this temperature the
-breakage may be reduced by either raising the temperature of the
-ketchup before bottling or applying pressure upon the outside while
-giving the process.</p>
-
-<p>Neither the acetic acid nor the oil extracts showed any advantage
-over whole spices in their preservative effects, as all kept. The color
-was slightly improved, but the flavor was impaired, particularly when
-the oil extracts were used.</p>
-
-
-<h4><a name="SPOILAGE" id="SPOILAGE"></a>SPOILAGE OF KETCHUP AFTER OPENING.</h4>
-
-<p>The question of how long the ketchup should keep after opening
-the container in order to satisfy the ordinary requirements of consumption
-was also studied. A local restaurant, serving about two
-hundred meals and using from one-half to a gallon of ketchup daily,
-was supplied with the same kind of ketchup used in the experiments,
-as were also some families. Instructions were given to use the
-ketchup as they would ordinarily, with the result that none reported
-any loss from spoilage.</p>
-
-<p>To determine how long the ketchup would keep after opening, 8
-bottles from each of the first 9 experiments were kept in the kitchen<span class="pagenum"><a name="Page_18" id="Page_18">[18]</a></span>
-at a temperature of about 72° F., 5 were kept in an incubator at a
-temperature of 95° F., 5 were kept in the laboratory at a temperature
-of about 67° F., and 4 were kept in an inclosed porch where
-the temperature ranged from 30° to 60° F. This made a total of
-198 bottles. No precautions, other than those of ordinary cleanliness,
-were taken in opening the bottles, as it was desired to determine
-the keeping properties under conditions of general usage. The
-first set of bottles was opened November 5, immediately on being
-received at the laboratory, all of the ketchup having been kept at
-the factory until the experiment begun in September was completed.
-The bottles were covered loosely with a metal cap and observed daily,
-a record being kept of the date and character of spoilage.</p>
-
-<p>The results showed that the differences in the time and temperature
-of processing had little, if any, effect in checking the spoilage; neither
-did the use of acetic acid or oil extracts. The most important precaution
-in checking the spoilage after opening seems to be to keep
-the ketchup cool. This is shown by the average number of days
-which elapsed before spoilage occurred in the sets kept under different
-temperature conditions. For those kept in the kitchen the average
-number of days was six, the minimum three, and the maximum
-eleven. Those in the incubator kept for an average of five days, with
-a minimum of two days, and a maximum of eight. Those in the
-laboratory had an average of eight days, the minimum being four
-days and the maximum twenty-two. Those kept in the porch lasted
-on an average twenty-seven days, a minimum of twelve days, and a
-maximum of fifty-eight.</p>
-
-<p>These figures show the definite relation of temperature to spoilage
-under the conditions of ordinary use. In making the observations,
-the metal cap was removed each day, but no ketchup was poured off.
-The spoilage in all cases was due to mold, and usually this formed in
-the neck of the bottle where the ketchup had splashed, or at the
-junction of the ketchup with the bottle. The spoilage was recorded
-as soon as the slightest growth appeared. In actual use if the neck
-were wiped out when the ketchup had been used and a growth of
-mold removed on its first appearance with some of the proximate
-ketchup the time before spoilage occurred could be prolonged. In
-these experiments the attempt was made to determine how soon
-growth appeared under the various conditions of temperature named.</p>
-
-<p>The unopened bottles of ketchup were kept in a basement room,
-the temperature of which is fairly constant, being about 70° F.
-This is approximately the condition in a grocery where the ketchup is
-kept on the shelves. Another set of samples from the run of September,
-1907, was opened February 11, 1908, to determine if storing
-in a warm room before opening had any effect on the length of time
-preceding spoilage. Four bottles were taken from each of the first 9
-experiments to make up each of three sets, one of which was kept in<span class="pagenum"><a name="Page_19" id="Page_19">[19]</a></span>
-the kitchen, one in the incubator, and one in the porch, making a
-total of 108 bottles. The average number of days for those kept in
-the incubator was four, the minimum two, and the maximum six.
-The average number of days before spoilage in the kitchen was five,
-the minimum being three and the maximum nine. Those kept in
-the porch gave an average of twenty-three days, the minimum number
-being eighteen days and the maximum seventy-three days.
-Thus it is seen that the ketchup lasted nearly five times as long at a
-temperature of 30° to 60° F. as it did at 72°; and also that when
-ketchup is kept in a warm place before opening, spoilage occurs
-somewhat sooner, the average for the fresh samples opened under
-the same conditions being one day more with the incubator and
-kitchen samples and four days more with the porch samples.</p>
-
-<p>A third set of bottles of the ketchup was opened on June 6, 1908,
-or two hundred and sixty-five days after manufacture. They had
-been kept in a basement at a temperature of about 70° F.</p>
-
-<p>One set was placed in the incubator at a temperature of 95° F., one
-set in the kitchen at about 82° F., and one set in the refrigerator at
-46° F. The weather was warm and the conditions favorable to the
-spoilage of fresh foods. The minimum time for spoilage in the incubator
-was two days, the maximum time four days, and the average
-time three and two-tenths days. The minimum time in the kitchen
-was two days, the maximum time six days, and the average time
-four and four-tenths days. The minimum time in the refrigerator
-was nine days, the maximum time nineteen days, and the average
-time thirteen and sixty-six one-hundredths days.</p>
-
-<p>These data are grouped in the following table for easier comparison:</p>
-
-<p class="center"><i>Time of spoilage of ketchup at different temperatures after opening.</i></p>
-
-<div class="center">
-<table summary="Time of spoilage of ketchup at different temperatures after opening">
-<tr><th class="bb" colspan="5"><span class="small">OPENED ON NOVEMBER 5, 1907, IMMEDIATELY UPON RECEIPT FROM FACTORY;
-MAXIMUM AGE, FIVE WEEKS.</span></th></tr>
-<tr><th class="bb br" rowspan="2">Place of storage.</th>
-<th class="bb br" rowspan="2"> Temperature.</th>
-<th class="bb" colspan="3">Lapse of time before spoilage.</th></tr>
-<tr><th class="bb br">Average.</th><th class="bb br"> Minimum.</th>
- <th class="bb">Maximum.</th></tr>
-<tr><th class="br">&nbsp;</th> <th class="br"> <i>° F.</i></th><th class="br"> <i>Days.</i></th>
- <th class="br"> <i>Days.</i></th> <th> <i>Days.</i></th></tr>
-<tr><td class="tdl br">Incubator</td><td class="tdr2 br"> 95</td><td class="tdr2 br"> 5 </td>
- <td class="tdr2 br">2 </td><td class="tdr2"> 8</td></tr>
-<tr><td class="tdl br">Kitchen</td><td class="tdr2 br"> 72 </td><td class="tdr2 br"> 6 </td>
- <td class="tdr2 br"> 3 </td><td class="tdr2"> 11</td></tr>
-<tr><td class="tdl br">Laboratory </td><td class="tdr2 br"> 67 </td><td class="tdr2 br"> 8</td>
- <td class="tdr2 br"> 4 </td><td class="tdr2"> 22</td></tr>
-<tr><td class="tdl br bb">Porch</td><td class="tdr2 br bb">30-60 </td><td class="tdr2 br bb"> 27</td>
- <td class="tdr2 br bb"> 12</td><td class="tdr2 bb"> 58</td></tr>
-<tr><td colspan="5">&nbsp;</td></tr>
-<tr><th class="bb" colspan="5"><span class="small">KEPT AT 70° F. FOR ONE HUNDRED AND FIFTY DAYS BEFORE OPENING ON
-FEBRUARY 11.</span></th></tr>
-<tr><td class="tdl br">Incubator </td><td class="tdr2 br">95 </td>
- <td class="tdr2 br">4 </td><td class="tdr2 br"> 2</td>
- <td class="tdr2"> 6</td></tr>
-<tr><td class="tdl br">Kitchen</td><td class="tdr2 br"> 72</td>
- <td class="tdr2 br"> 5</td><td class="tdr2 br"> 3 </td>
- <td class="tdr2"> 9</td></tr>
-<tr><td class="tdl br bb">Porch </td><td class="tdr2 br bb"> 30-60</td>
- <td class="tdr2 br bb"> 23 </td>
- <td class="tdr2 br bb"> 18</td><td class="tdr2 bb"> 73</td></tr>
-<tr><td colspan="5">&nbsp;</td></tr>
-<tr><th class="bb" colspan="5"><span class="small">KEPT AT 70° F. FOR TWO HUNDRED AND SIXTY-FIVE DAYS BEFORE OPENING ON
-JUNE 6.</span></th></tr>
-<tr><td class="tdl br">Incubator</td>
-<td class="tdr2 br"> 95 </td><td class="tdr2 br"> 3.2 </td><td class="tdr2 br"> 2 </td><td class="tdr2"> 4</td></tr>
-<tr><td class="tdl br">Kitchen</td>
-<td class="tdr2 br"> 82 </td><td class="tdr2 br"> 4.4</td><td class="tdr2 br "> 2 </td><td class="tdr2">6</td></tr>
-<tr><td class="tdl br bb">Refrigerator</td>
-<td class="tdr2 br bb"> 46 </td><td class="tdr2 br bb"> 13.66 </td>
-<td class="tdr2 bb br"> 9</td><td class="tdr2 bb"> 19</td></tr>
-</table></div>
-
-<p><span class="pagenum"><a name="Page_20" id="Page_20">[20]</a></span></p>
-
-
-<h4><a name="SPOILAGE2" id="SPOILAGE2"></a>SPOILAGE OF UNOPENED KETCHUP.</h4>
-
-<p>Another test was made to determine whether the ketchup would
-spoil when kept in a warm place, but not opened. Three bottles
-from each experimental batch were placed in the incubator November
-7, 1907, and were kept there until December 23, 1907&mdash;forty-six
-days&mdash;and in that time there was no sign of spoilage. They were
-then opened and kept in the laboratory; the average number of
-days before spoilage occurred is indicated in the following table:</p>
-
-
-<p class="center"><i>Average number of days before spoilage of ketchup after opening (kept 46 days at 95°
-before opening).</i></p>
-
-<div class="center">
-<table summary=" days before spoilage of ketchup after opening">
-<tr><th class="bb bt br">Experiment No.</th>
-<th class="bb bt"> Days before spoilage.</th></tr>
-<tr><td class="tdl br">1</td><td class="tdr2">2⅔</td></tr>
-<tr><td class="tdl br">2</td><td class="tdr2">4⅔</td></tr>
-<tr><td class="tdl br">3</td><td class="tdr2">3⅓</td></tr>
-<tr><td class="tdl br">4</td><td class="tdr3">5</td></tr>
-<tr><td class="tdl br">5</td><td class="tdr2">5⅓</td></tr>
-<tr><td class="tdl br">6</td><td class="tdr2">4⅓</td></tr>
-<tr><td class="tdl br">7</td><td class="tdr2">4⅓</td></tr>
-<tr><td class="tdl br">8</td><td class="tdr2">4⅓</td></tr>
-<tr><td class="tdl br bb">9</td><td class="tdr2 bb">3⅔</td></tr>
-</table></div>
-
-<p>It will be observed that these samples spoiled in about the same
-length of time as the bottles opened in February and tested in the
-incubator, so that similar results were obtained by keeping unopened
-ketchup one and one-half months at 95° F. and keeping it five
-months at 70° F. From the results of the experiments it is evident
-that the ingredients of the ketchup in the proportions used are not
-antiseptic, and it is also apparent from the number of organisms
-found and the rapidity of their multiplication that ketchup is a good,
-nutritive medium. Yeasts and molds are the predominating organisms,
-and, as the ketchup is acid and also contains sugar, and these
-organisms are found on tomatoes in the field, their predominance in
-the ketchup is explained.</p>
-
-
-<h4><a name="SPOILAGE3" id="SPOILAGE3"></a>SPOILAGE OF MARKET BRANDS.</h4>
-
-<p>To determine the keeping properties of the ketchup on the market,
-various brands were obtained from the grocery stores. In the
-majority of cases nothing was known of the ingredients or methods
-of manufacture, except what appeared on the labels. No date of
-manufacture was given, and in some cases the dealers did not know
-the age of the product.</p>
-
-<p>There were 104 bottles of ketchup opened to find out how long they
-would remain in good condition. These were kept in the laboratory,
-though the temperature was higher than that at which ketchup
-should be held. Of the 104 bottles there were 66 without preservative,
-according to the labels, 46 of which spoiled. Of the 20 which did not
-spoil, 2 formed crystals of benzoic acid on the covers of glass dishes<span class="pagenum"><a name="Page_21" id="Page_21">[21]</a></span>
-during evaporation. Of the 39 which, according to the labels, contained
-sodium benzoate, 15 spoiled. The bottles of unspoiled ketchup
-after remaining in the laboratory for about a month were placed in the
-incubator at 95° F. for three weeks, and were then taken out, and
-have been left in the laboratory since. The metal cap had been taken
-off frequently for observation, and the ketchup exposed, but the
-treatment did not cause them to spoil.</p>
-
-<p>The average number of days after which spoilage occurred for the
-46 bottles without preservative was about fifteen, the minimum
-number being four days, the maximum number ninety-four days.
-The average number of days preceding spoilage in the case of 15 bottles
-with preservative was twenty-four days, the minimum number
-being three and the maximum sixty days. The majority of these had
-0.1 per cent of sodium benzoate present; the others had a smaller
-amount, according to the manufacturer’s label. These data are
-not at all conclusive and further work on material of known history
-will be necessary.</p>
-
-
-<h4><a name="STERILITY" id="STERILITY"></a>STERILITY OF KETCHUP.</h4>
-
-<p>To determine the sterility of ketchup, cultures were made from 77
-of the bottles. The method used was to wipe the bottles and cork
-stoppers with a damp towel and then remove the cork. The cork
-puller which was used grasps the neck of the bottle in such a way as to
-cover the opening and remove the cork without the inrush of air that
-occurs when the ordinary corkscrew is used. A flame was then passed
-over the mouth of the bottle, after which the upper layer of ketchup
-was poured out, so as to discard any material which might have been
-contaminated in handling. Tomato gelatin was used as a medium and
-cultures were made in petri dishes.</p>
-
-<p>There were 17 plates on which no organisms developed, indicating
-that the ketchup was sterile. Of the 60 plates having organisms, 54
-had molds, 22 of these having molds alone; 21 plates had yeast-like
-organisms, 3 plates having these only; 29 plates had bacteria, 4 having
-bacteria alone. Sometimes a plate would have only one form of
-organism, but more often there was a mixture present. Of 15 plates
-having only one form of organism, 3 had yeast alone, 2 bacteria alone,
-and 10 had mold alone. Of the 77 bottles of ketchup from which the
-inoculations were made, 41 were without and 36 with preservative, and
-of the 17 sterile ketchups, 8 contained sodium benzoate and 9 were
-without preservative.</p>
-
-<p>A considerable part of the experimental ketchup proved not
-to be sterile. The organisms present were of the class which
-require oxygen for their growth and therefore they had only been
-arrested in their activity. No growth could take place so long as<span class="pagenum"><a name="Page_22" id="Page_22">[22]</a></span>
-the air was excluded and therefore no spoilage could occur. When
-the cork was drawn, the organisms could grow and cause spoilage,
-and this is a much more potent factor than the entrance of germs
-from without. Bottling and sealing the ketchup quickly while
-hot so completely excludes the air that only a few colonies of
-yeast or mold may be found on subsequent microscopical examination.
-Filling at a low temperature and corking while cool
-allows sufficient air to remain incorporated in the ketchup and
-neck of the bottle to permit a considerable growth of the organisms
-and a product derived from good stock may thus acquire the
-appearance of ketchup derived from partially decayed material.
-A ketchup in which bubbles of air are incorporated in filling may
-show a growth of mold at each bubble throughout the mass.
-The foregoing statements apply to ketchup containing sodium
-benzoate as well as to the non-preservative goods of the character
-used in these experiments.</p>
-
-
-
-<hr class="chap" />
-</div>
-
-<div class="chapter">
-<h2><a name="EXPERIMENTS_WITH_PRESERVATIVES" id="EXPERIMENTS_WITH_PRESERVATIVES"></a>
-EXPERIMENTS WITH PRESERVATIVES.</h2>
-
-
-<h3><a name="NABENZ" id="NABENZ"></a>SODIUM BENZOATE.</h3>
-
-<p>The preservative in general use in ketchup is sodium benzoate.
-Salicylic acid is used, but only to a limited extent. The amount of
-sodium benzoate used, according to the labels, varies from one-sixteenth
-to one-tenth of 1 per cent; but on some labels the amount
-is not stated. Experiments were made to determine the amount
-necessary to check the spoilage of ketchup.</p>
-
-<p>Two organisms, a mold and a yeast, were selected on which to make
-the tests. The mold was the ordinary blue mold, Penicillium, which
-was present in many of the brands of ketchup and is found commonly
-on acid foods. It was selected on account of its prevalence and
-resistive power. The yeast was obtained from ketchup and was also
-a vigorous grower, forming a thick, wrinkled film on various media.
-Any effect on the growth of the yeast could be seen readily in its
-manner of forming the film.</p>
-
-<p>Portions of tomato gelatin to which 0.1, 0.5, 1, and 2 per cent, respectively,
-of sodium benzoate were added, were first inoculated with
-the mold. There was no development in those containing 1 and 2
-per cent; a retarded development resulted in that containing 0.5 per
-cent, and the growth when 0.1 per cent was used was nearly normal,
-showing very little difference from that in the gelatin without sodium
-benzoate.</p>
-
-<p>Ketchup was next tried as a medium, but the amount of benzoate
-was reduced to one-sixteenth, one-twelfth, and one-tenth of 1 per cent,
-as it was thought that some of the other constituents of the ketchup
-were antiseptic to a slight degree. The growth in the ketchup was<span class="pagenum"><a name="Page_23" id="Page_23">[23]</a></span>
-irregular, though the benzoate checked development in all. Equal
-amounts of benzoate were used in tomato bouillon, with practically
-the same results as in the ketchup. The development was checked
-in all, and in some plates one-sixteenth of 1 per cent seemed to be
-fully as efficacious as one-tenth of 1 per cent. When the mold was
-examined under the microscope, the filaments were found to be much
-swollen and distorted in shape, and filled with a coarsely granular
-protoplasm, containing much fat, as indicated by the blackening with
-osmic acid. The culture containing the mold which gave the least
-development seemed to show the least distortion and swelling of the
-filaments.</p>
-
-<p>The results indicated that in using sodium benzoate as a preservative
-there is uncertainty as to results, even when using the maximum
-amount allowed&mdash;one-tenth of 1 per cent. They also indicated that
-this preservative had an injurious effect on the living matter of the
-mold. (See Pl. II; compare with normal growth, Pl. I.)</p>
-
-
-<h3><a name="SALT" id="SALT"></a>SALT.</h3>
-
-<p>The effect of salt in checking development was tested by using
-tomato bouillon as a medium and adding 5, 10, 15, 20, 25, and 30
-grams of salt, respectively, to 100 cc. These were inoculated with the
-mold. The 5-gram solution seemed to have no effect on development.
-When 10 grams were used growth appeared as soon as in the bouillon
-without salt, but was not so extensive. In the 15-gram solution
-growth was retarded four days, and most of that which did develop
-remained submerged, the mold growing normally on the surface.
-With 20 grams the growth was five days slower than the normal in
-starting, and after that there was only a slight development. In the
-25-gram solution, the growth started at the same time as when 20
-grams were employed, but remained stationary, while with the 30-gram
-solution, no development occurred.</p>
-
-<p>The yeast was checked slightly by 5 grams, and very materially by
-the 10-gram solution, as it required two days for a thin, delicate film
-to form, whereas in ordinary solutions a rather thick film is formed
-within twenty-four hours or even in less time. There was no development
-in the 15-gram solution.</p>
-
-
-<h3><a name="SUGAR" id="SUGAR"></a>SUGAR.</h3>
-
-<p>The effect of sugar was tested on both the mold and the yeast by
-adding it to tomato bouillon. It was supposed that a low percentage
-of sugar like the salt would plasmolyze the cells, and in this way check
-growth, but it seemed to have no effect until the amount was increased
-to 25 grams per 100 cc of bouillon. In this solution growth appeared
-as soon as with the weaker solutions, but there was a smaller amount.
-In the 25 to 40 gram solutions there was less development as the<span class="pagenum"><a name="Page_24" id="Page_24">[24]</a></span>
-amount of sugar increased. In the 70 and 75 gram solutions growth
-was delayed one day in its appearance. In the 80, 85, and 90 gram
-solutions growth was delayed two days, the colonies growing submerged
-at first, but after a time forming on the surface. The mycelium
-remained very thin, but a thick layer of spores formed. From
-this point on the amounts were increased by 10 grams up to 200. The
-development became slower and less successively until 170 grams
-were added. In this case a small colony appeared on the surface in
-seven days, but seemed to grow less after that. The solutions were
-held, and in time crystals separated from the thick sirups. After two
-months dry-looking colonies developed along the edges, forming a
-ring, and some formed on the surface, these occurring also in the
-flasks containing 170, 180, 190, and 200 grams of sugar per 100 cc.
-The colonies were a dull greenish drab in spots, the remainder being
-white.</p>
-
-<p>For the yeast the 80-gram solution of sugar was the strongest in
-which any development took place.</p>
-
-
-<h3><a name="SPICES" id="SPICES"></a>SPICES.</h3>
-
-<p>Experiments to determine the value of the spices as antiseptics
-were made, using water infusions, acetic-acid extracts, and oil
-extracts.</p>
-
-
-<h4><a name="WATER" id="WATER"></a>WATER INFUSIONS.</h4>
-
-<p>In making the water infusions 20 grams of the whole spices, with
-200 cc of water, were boiled for forty-five minutes. This is approximately
-the length of time that the spices are cooked in the ketchup in
-the factory. The liquid was then filtered and from 0.1 to 5 cc of the
-filtrate was used in 10 cc of tomato bouillon. The same organisms
-were used as in the former experiments.</p>
-
-<p>The tests showed that cinnamon and cloves were the strongest antiseptically.
-These checked growth when used in small amounts, but
-it required 3 cc of the cinnamon and 1 cc of the cloves to inhibit the
-growth of the mold. Mustard, paprika, and cayenne pepper checked
-growth also, but 5 cc, the highest strength used, did not inhibit
-growth. The ginger, mace, and black pepper had no apparent effect
-in the quantities used.</p>
-
-<p>The effect of the spices on the development of the yeast was somewhat
-different from their effect on Penicillium. The cinnamon
-showed the strongest action, 3 cc being effective, whereas 5 cc of the
-cloves was required. The cayenne pepper came next in effectiveness,
-and after that the black pepper. The ginger, mace, and mustard
-solutions had no effect in the strengths used.</p>
-
-<p>The remainder of the spice infusions were kept in glass-stoppered
-bottles in the laboratory, and in a few weeks’ time there was a coating
-of mold formed over the surface of the mace, the mustard, and<span class="pagenum"><a name="Page_25" id="Page_25">[25]</a></span>
-the black and cayenne peppers. The paprika had small, stunted colonies
-dotting the surface.</p>
-
-<p>At the time that these experiments were made a quantity of the
-ground spices were placed in large petri dishes and water was added
-to make a heavy paste. One set of these was inoculated with the
-mold, and another set with the yeast, and all were kept in a warm
-place. No development of either organism appeared on the cinnamon,
-cloves, or mustard; on the others a growth first showed in three
-days. On a normal medium growth appears in twenty-four hours.
-On the mace, paprika, and cayenne pepper the Penicillium and yeast
-with which the pastes were inoculated were overgrown in a few days
-with black mold (<i lang="la" xml:lang="la">Rhizopus nigricans</i>).</p>
-
-
-<h4><a name="ACETIC-ACID" id="ACETIC-ACID"></a>ACETIC-ACID EXTRACTS.</h4>
-
-<p>In the manufacture of ketchup acetic-acid extracts of the spices
-are sometimes used instead of the whole spices, on account of their
-supposed antiseptic properties as well as their greater strength and
-convenience in handling. One minim of the standard acetic-acid
-extracts is equal in strength to 1 grain of the whole spices. The acid
-extracts obtained included allspice, celery, cloves, coriander, garlic,
-and black pepper.</p>
-
-<p>In the tests 0.1, 0.2, 0.3, 0.4, 0.5, and 1 cc, respectively, of the
-extract was added to 10 cc of tomato bouillon. One set was inoculated
-with the mold and another set with the yeast. In the case of the
-mold, no growth occurred with the allspice and cloves; the celery
-checked the growth materially, there being no indication of mold
-until the sixth day. Normally a fairly strong growth occurs in
-twenty-four hours. In the solution containing 0.3 cc there was only
-one small colony in thirteen days, and no further development. In
-the solution containing the coriander, the growth in the 0.5 cc solution
-did not appear for three days, the 1 cc solution showing no
-growth. The garlic had practically the same effect as the coriander,
-while the black pepper was stronger, no growth appearing in the solution
-containing 0.5 cc.</p>
-
-<p>The yeast was slightly stronger in resisting the effect of the extracts.
-No growth appeared with the allspice and cloves; 0.5 cc of the celery
-and 1 cc of the coriander were required to inhibit growth, and the
-garlic and black pepper gave similar results, a weak development
-occurring in the solutions containing 1 cc.</p>
-
-
-<h4><a name="OIL" id="OIL"></a>OIL EXTRACTS.</h4>
-
-<p>Oil extracts of the spices were tested in the same manner as the
-water infusions and the acetic-acid extracts. The oils were so strong
-that in order to handle them easily they were mixed with equal volumes
-of alcohol, except that the mace, which was in the form of a<span class="pagenum"><a name="Page_26" id="Page_26">[26]</a></span>
-paste, was mixed with two-thirds its volume of alcohol. To 10 cc of
-tomato bouillon were added 0.1, 0.2, 0.3, 0.4, and 0.5 cc, respectively,
-of the oils of cinnamon, cloves, mace, mustard, and black pepper.</p>
-
-<p>In the case of the mold, there was no development in the solutions
-containing cinnamon, cloves, and mustard; in those containing mace
-and black pepper the development was slower than the normal, that
-in the black pepper being more pronounced. On the yeast the effect
-was similar, no development occurring in the cinnamon, cloves, and
-mustard, and a retarded development taking place in the mace and
-black pepper, that in the black pepper being the more pronounced.</p>
-
-<p>The experiments show that some of the spices, notably allspice,
-cinnamon, and cloves have decided antiseptic value, but that the
-peppers are not as valuable as is generally supposed.</p>
-
-<p>The oil extracts have been advocated for use in ketchup instead of
-the whole spices, but in quantities which would be useful antiseptically
-their use would be objectionable, for when present in approximately
-the same proportions as are the whole-spice infusions, the
-flavor is too strong and masks the more delicate flavor of the tomato.
-The acetic-acid extracts are more effective than are the water infusions,
-and they are not objectionable in the ketchup.</p>
-
-
-<h3><a name="VINEGAR" id="VINEGAR"></a>VINEGAR AND ACETIC ACID.</h3>
-
-<p>An experiment was made to determine the antiseptic value of
-vinegar and acetic acid. Commercial 50-grain distilled vinegar
-was used. It was found that when 30 per cent of this vinegar was
-added to the tomato bouillon the development of mold was checked
-and the extent to which it was checked increased with the increased
-amounts of vinegar. The development in the solution containing 30
-per cent of the vinegar was two days later than the normal in
-starting, while the solution containing 100 per cent was eleven
-days delayed and showed but little growth.</p>
-
-<p>An 80 per cent solution of glacial acetic acid was used. One-half
-of 1 per cent added to the tomato bouillon checked growth to the
-same extent as 30 per cent of vinegar, and no development occurred
-when the quantity was increased to 2 per cent.</p>
-
-<p>Experiments were then made in which vinegar was added to
-the ketchup in proportions varying from 1 part in 32 to 1 part in
-8, with the result of greatly delaying the appearance of the mold
-as the proportion increased. With the increase in vinegar it was
-necessary to add sugar and slightly more spices to overcome
-the pungency of the acid and thus insure good flavor. The addition
-of the vinegar to the pulp had the effect of arresting the
-action of the oxidase and thus the bright color was maintained.</p>
-
-<p>The usual custom in factory practice is to add the vinegar near
-the close of the cooking process otherwise a considerable portion<span class="pagenum"><a name="Page_27" id="Page_27">[27]</a></span>
-of the acid will be driven off. This practice was followed in the
-experimental work, but it has since been found that continued
-heating in the presence of the acid has some effect upon sterilization,
-and therefore the increased amount of vinegar is effective not
-only because of the additional acid present, but also because the
-heating in the after process is thereby rendered more efficacious.</p>
-
-<p>This line of experiments gives promise of practical results in
-producing a ketchup which will not only keep while in the bottle,
-but will also keep longer after it is opened. Each manufacturer
-must work out the quantities that could be used with his formula
-and still retain the character of his goods.</p>
-
-
-<h3><a name="OIL2" id="OIL2"></a>OIL.</h3>
-
-<p>In ketchup manufacturing it is customary, if an agitator is not
-used, to put a small amount of fat in the kettle to check the ebullition
-during the reduction of the pulp. The amount used in this
-manner is not sufficient, however, to be apparent in the ketchup.
-Brannt<a name="FNanchor_D" id="FNanchor_D"></a><a href="#Footnote_D" class="fnanchor">[D]</a> states that in some factories, where the trimmings are
-allowed to accumulate for the season, they are given liberal doses
-of oils and condiments when cooked, in order to disguise their defects,
-so that the product can be placed on the market as “fresh tomato
-catchup.” That the use of oils is increasing is evident from the
-comparison of the ketchup of the past season with that of former
-years.</p>
-
-<p>When oil is used in ketchup, it is easily detected under the microscope,
-as it appears in the form of shining, yellow globules which
-blacken gradually when treated with osmic acid. Besides this,
-the oil comes to the surface of the ketchup, where it can be seen
-readily, and if considerable oil has been used a distinct layer is
-formed. When the ketchup has been made for some time, the oil
-changes so that the ketchup has a peculiar “greasy” odor, or the oil
-may be so changed as to give a decidedly rancid smell to the ketchup.
-Oil usually causes a deterioration in flavor and odor, though some
-of the ketchups to which it has been added do not spoil readily.
-Olive oil, cottonseed oil, and oleomargarine are used. That the oil
-is not considered one of the regular known ingredients of the ketchup
-is shown by the failure to declare its presence on the label.</p>
-
-<p>To test the antiseptic value of oils in ketchup, experiments were
-made, using olive oil, cottonseed oil, and oleomargarine in the proportions
-of 1 part of oil to 1,000, 750, and 500 parts of ketchup,
-respectively. The ketchup was made in small quantities, 2 gallons
-for each experiment. After bottling, all except the check bottles
-were inoculated with Penicillium and kept at kitchen temperature.
-All spoiled, and neither the quantity nor kind of oil used had any<span class="pagenum"><a name="Page_28" id="Page_28">[28]</a></span>
-marked effect in preventing spoilage. That the oils affected the
-development of the mold was evident. The mold developed first
-at the junction of the ketchup with the bottle forming a ring which
-spread gradually over the surface developing a somewhat heavy
-mycelium. This remained white longer than usual, spores forming
-very gradually, as indicated by the change in color from white to a
-delicate blue. At the end of three weeks only spots of color appeared
-on the surface and these were still blue, though in ordinary development
-the blue color changes to green in two or three days.</p>
-
-<p>Another test was made, using olive oil only, and in the proportions
-of 1 part of oil to 500, 400, and 300 parts, respectively, of the ketchup.
-Reduction was made in a steam-jacketed kettle, the oil being added
-when the ebullition of the ketchup was the strongest, after which
-the boiling was continued for fifteen minutes. The ketchup was
-bottled, unsterilized bottles being used, then covered loosely with
-the metal caps.</p>
-
-<p>The time required for the ketchup to spoil was longer than in the
-first set, but there was not sufficient difference nor enough uniformity
-in the time to indicate that the use of oil in ketchup is desirable, even
-if the change of flavor and odor be not taken into consideration. The
-average number of days before spoilage for those containing 1 part of
-oil to 500 parts of ketchup, was thirteen and two-thirds days; one has
-not yet spoiled (a period of forty-five days), while the first bottle
-spoiled in four days. Those having 1 part of oil to 400 parts of ketchup
-had an average life of nine and three-fourths days, the minimum being
-three days, and the maximum twenty-six days. Those having 1 part
-to 300 parts of ketchup on an average did not spoil for six and three-fourths
-days, the minimum being four days, and the maximum
-eleven days.</p>
-
-<p>The failure of some of the bottles to spoil, though similar in every
-known respect to those which did spoil, is a feature peculiar to ketchup
-and is familiar to manufacturers who make careful tests before putting
-their product on the market. For this reason a rather large number
-of bottles should be used in a test in order that the results may be
-approximately accurate and represent general conditions.</p>
-
-
-
-<hr class="chap" />
-</div>
-
-<div class="chapter">
-<h2><a name="STUDY_OF_PENICILLIUM_IN_KETCHUP" id="STUDY_OF_PENICILLIUM_IN_KETCHUP"></a>STUDY OF PENICILLIUM IN KETCHUP.</h2>
-
-
-<p>Penicillium is a plant which is distributed widely and apparently
-is able to grow wherever organic matter is found, though flourishing
-best when the material contains acid. It causes loss in canneries,
-breweries, distilleries, etc., the only use made of it being in the manufacture
-of Roquefort cheese, the immature cheese being inoculated
-with the conidia for the effect the mold produces in the maturing
-process.</p>
-
-<div class="figcenter" style="width: 600px;">
-<a name="conidia1" id="conidia1"></a><img src="images/i_028a.jpg" width="600" height="616" alt="" />
-<div class="caption"><span class="smcap">Fig. 1.&mdash;Conidia, Normal Size and in Various Stages of Germination,
-Some with Branching Hyphæ (× 325).</span></div>
-</div>
-
-<div class="figcenter" style="width: 600px;">
-<img src="images/i_028b.jpg" width="600" height="616" alt="" />
-<a name="conidia2" id="conidia2"></a><div class="caption"><span class="smcap">Fig. 2.&mdash;Conidiophore, Showing Unusually Large Development
-of Conidia, from Culture in Moist Chamber (× 325).</span></div>
-</div>
-
-<p class="center">PENICILLIUM.</p>
-<hr class="w20" />
-
-<div class="figcenter" style="width: 600px;">
-<a name="conidia3" id="conidia3"></a><img src="images/i_028c.jpg" width="600" height="570" alt="" />
-<div class="caption"><span class="smcap">Fig. 1.&mdash;Conidia and Hyphæ from Culture in Experimental
-Ketchup Containing One-sixteenth of One Per Cent of
-Sodium Benzoate (X 325).</span></div>
-</div>
-
-<div class="figcenter" style="width: 600px;">
-<a name="conidia4" id="conidia4"></a><img src="images/i_028d.jpg" width="600" height="570" alt="" />
-<div class="caption"><span class="smcap">Fig. 2.&mdash;Conidia and Hyphæ from Cultures in Experimental
-Ketchup Containing One-tenth of One Per Cent of Sodium
-Benzoate (X 325).</span></div>
-</div>
-
-<p class="center">CULTURES FROM KETCHUP PRESERVED WITH SODIUM BENZOATE.</p>
-<hr class="w20" />
-
-
-<p><span class="pagenum"><a name="Page_29" id="Page_29">[29]</a></span></p>
-
-
-<h3><a name="DEVELOPMENT" id="DEVELOPMENT"></a>DEVELOPMENT.</h3>
-
-<p>In developing, the mold forms a white felt-like mass, covering the
-medium on which it is growing; then as development proceeds, it
-changes to bluish-green, and finally to a darker, duller color. The
-change in color is accompanied by a change in structure, the surface
-becoming powdery in appearance, a slight current of air being sufficient
-to dislodge a cloud of fine dust. This fine dust is formed of
-small, spherical bodies, the spores or conidia (from the Greek meaning
-<em>dust</em>). These need no resting period, but are able to develop at once.
-When the conidia lodge on a moist substance they swell to a much
-greater size and then send out a tube from some part of their surface.
-The tube lengthens and septa form, dividing the tube into sections,
-or cells. At the same time branches are sent out, which again form
-other branches. The original conidium sends out a second branch
-shortly after the first one, and usually from the opposite side, and
-may even send out a third one. The formation of the septa and the
-subbranching goes on in all, so that in a short time the branches mat
-together and form a felt-like cover.</p>
-
-
-<h3><a name="REPRODUCTION" id="REPRODUCTION"></a>REPRODUCTION.</h3>
-
-<p>After a shorter or longer period of development, dependent on the
-conditions, branches are sent perpendicularly from the substratum,
-and into the air. These branches cease their growth in length, sending
-out branches near the tip, which take the same general direction as
-the original branch. Each of these subbranches is called a sterigma
-(from the Greek word meaning <em>support</em>). In vigorous development
-the sterigmata may form secondary branches, the whole forming a
-tassel-like arrangement. The tip of a sterigma enlarges, a septum
-forms around the enlargement, cutting it off from the sterigma, and
-forming a conidium. The sterigma develops to the original length
-and another conidium is formed, the operation being repeated many
-times, thus forming a chain of spores. As the other sterigmata are
-also forming conidia in the same manner, a series of these chains is
-formed close together. After the cessation of conidial development,
-the filament below the sterigmata is disorganized, setting free the
-conidia. The filament and head together are called the conidiophore
-(Greek, dust-bearer).</p>
-
-<p>Penicillium forms spores sexually, but the conditions for their formation
-are unknown. Brefeld obtained them by growing the mold
-on damp bread placed between two glass plates, and excluding the
-air. Lindner obtained carpospores on a wort gelatin culture in a
-petri dish, from which the air was excluded. The writer has tried
-various methods for obtaining carpospores, but so far without success.
-Moist chambers were used with various media, excluding the air.<span class="pagenum"><a name="Page_30" id="Page_30">[30]</a></span>
-The development of the mold is seemingly dependent on the
-amount of air in the chamber at the time of sealing. After the air is
-exhausted, the conidiophores assume fantastic forms, developing only
-one or a few sterigmata, and on these one or few conidia. In other
-cases the conidiophores are fascicled, in no cases, however, forming the
-conidia as luxuriantly as when air is supplied. The hyphæ become
-clear, much vacuolated, and develop more septa, and some of the
-cells become much enlarged. An enlarged cell will often contain two
-or three septa, thus forming cells that are not larger than disks. In
-cultures from which the air was excluded from the start, no development
-took place. In test-tube cultures sealed with paraffin after
-twenty-four hours, the mold developed on the surface of the gelatin,
-forming a felted white mass, but no conidia nor carpospores were
-formed.</p>
-
-
-<h3><a name="GROWTH" id="GROWTH"></a>GROWTH IN KETCHUP.</h3>
-
-<p>The form of Penicillium which was used in the experiments was
-isolated from ketchup in which it grew luxuriantly. When conidia
-are first formed on the ketchup, they are a delicate blue in color; they
-then become bluish green, then green, and finally olive. The development
-of the color of mold growing on ketchup is practically the same
-as when grown in wort, tomato bouillon, pea bouillon, or gelatin
-made with these solutions as a basis. In ketchup containing sodium
-benzoate, the blue color appearing first remains for a long time, and
-in old cultures the mold is a dull drab, not olive, as in normal development.</p>
-
-<p>In ordinary ketchup made without a preservative, the mold forms
-a heavy, wrinkled mycelium, showing a large development of conidia.
-In the bottles of ketchup, the mold pushes down into the ketchup,
-becoming entirely submerged, a clear liquid covering the mold and
-separating it from the ketchup. This occurred in more than one hundred
-bottles. No secondary mycelium formed on the surface of the
-liquid, a method of development which frequently occurs in ordinary
-media when a mass of mold is submerged.</p>
-
-<p>An exception to this was shown in ketchup which had developed
-the mold in the laboratory. The bottles were then put in the refrigerator
-for two weeks. During this time scarcely any development took
-place; but after they were again placed in the laboratory, the mycelium
-pushed down into the ketchup and a new, very thin mycelium
-developed on the surface. The filaments when seen under the
-microscope were swollen, had irregular outlines, and a comparatively
-smaller number of septa, and were filled with a coarsely granular protoplasm.
-The ends were blunt and misshapen and the sterigmata
-were irregular, tending more toward a fasciculated arrangement, and
-forming fewer conidia. The filaments from the vinegar and acetic<span class="pagenum"><a name="Page_31" id="Page_31">[31]</a></span>
-acid media had the same appearance as those developed on ketchup,
-but had a smoother outline.</p>
-
-
-<h3><a name="TEMPERATURE" id="TEMPERATURE"></a>TEMPERATURE TESTS.</h3>
-
-
-<p>The limits for the germination of Penicillium, as given by W. J.
-Sykes,<a name="FNanchor_E" id="FNanchor_E"></a><a href="#Footnote_E" class="fnanchor">[E]</a> are 2° to 43° C. (35° to 110° F.), and the most favorable
-temperature 22° to 26° C. (72° to 79° F.). This author states also
-that according to Pasteur the dry spores retained their vitality at
-108° C. (226° F.), but that they were soon killed when immersed in
-boiling water. Klöcker<a name="FNanchor_F" id="FNanchor_F"></a><a href="#Footnote_F" class="fnanchor">[F]</a> quotes Pasteur as saying that the conidia
-are killed if exposed to a temperature of 127° to 132° C. for half an
-hour, but that they retain life at 119° to 121° C.</p>
-
-<p>A series of tests was made to determine the thermal death point of
-the moist and dry conidia of the Penicillium used in the experiments,
-a young, vigorous development on ketchup being used. The flasks
-were kept under observation for a month after the tests were made,
-as in many cases a development does not occur in the usual time.
-The high temperatures applied for longer periods of time were tried
-first, but both temperature and time were reduced as results from the
-series were obtained. Only the conditions obtaining in the final tests
-are given in the table. It was found that the Penicillium used did
-not have the high resistance supposed.</p>
-
-<p>The tests were made in small flat-bottomed 10-cc flasks, tomato bouillon
-being used for the tests on moist conidia. The bouillon was used
-so as to have the conidia in a nutritive medium after the test was made,
-without transferring. The time for those at 100° C. was estimated from
-the time of ebullition. At the end of the specified time, the flasks were
-cooled promptly under running water. As the flat bottoms gave comparatively
-large surface, the heating and the cooling could be effected
-in a short time. For the tests below 100° C. a vessel of water was heated
-to the desired temperature, and the flasks were immersed in it and
-shaken constantly. The dry conidia were placed in test tubes which
-were immersed in boiling water for the desired time and cooled under
-running water, after which 10 cc of sterilized tomato bouillon was
-added. After determining the death point in this manner and finding
-it to be much lower than had been supposed, it was decided to make
-the test again, but using ketchup as the medium. Ten grams of
-ketchup were sterilized, then inoculated from a vigorous growth of
-mold, and tested with a set in which the tomato bouillon was used.
-For those below 100° C. the two flasks which were to receive the same
-temperature were held in the vessel of water at the same time, so that<span class="pagenum"><a name="Page_32" id="Page_32">[32]</a></span>
-as nearly as possible the treatment would be identical. The following
-results were obtained:</p>
-
-<p class="center"><i>Thermal death point of moist and dry conidia of Penicillium.</i></p>
-
-<div class="center">
-<table summary="Thermal death point of moist and dry conidia of Penicillium">
-<tr><th class="bb" colspan="5"><span class="small">PENICILLIUM IN 10 CC OF TOMATO BOUILLON.</span></th></tr>
-<tr><th class="bb br"> No. of experiment.</th>
-<th class="bb br">Temperature.</th>
-<th class="bb br">Time of heating.</th>
-<th class="bb br">Time<br /> before<br /> germination.</th>
-<th class="bb">Period of observation and developments.</th></tr>
-<tr><th class="br">&nbsp;</th> <th class="tdr2 br"><i>°C.</i></th>
-<th class="br"><i>Minutes.</i></th>
- <th class="br tdr2"> <i>Days.</i></th></tr>
-
-<tr><td class="tdl1 br vt"> 1</td><td class="tdr2 br vt"> 85</td>
- <td class="tdr2 br vt"> ½</td><td class="tdr2 br vt"> 3 </td>
- <td class="tdl vt">Dark strings from spores; 9 days; no development.</td></tr>
-<tr><td class="tdl1 br"> 2</td><td class="tdr2 br"> 80</td>
- <td class="tdr2 br"> 1 </td><td class="tdr2 br">&nbsp; </td>
- <td> &nbsp;</td></tr>
-<tr><td class="tdl1 br"> 3</td><td class="tdr2 br"> 75</td>
- <td class="tdr2 br"> 1 </td><td class="br">&nbsp; </td>
- <td> &nbsp;</td></tr>
-<tr><td class="tdl1 br"> 4</td><td class="tdr2 br"> 70 </td>
- <td class="tdr2 br"> 5 </td><td class="tdr2 br">&nbsp;</td>
- <td> &nbsp;</td></tr>
-<tr><td class="tdl1 br vt"> 5</td><td class="tdr2 br vt"> 65</td>
- <td class="tdr2 br vt"> 5 </td><td class="tdr2 br vt"> 3 </td>
- <td class="tdl vt">Dark strings running from spores; 9 days; growth normal, spots on surface.</td></tr>
-<tr><td class="tdl1 br"> 6</td><td class="tdr2 br"> 60 </td>
- <td class="tdr2 br"> 5 </td><td class="tdr2 br"> 3 </td>
- <td class="tdl2"> Do.</td></tr>
-<tr><td class="tdl1 br bb"> 7</td><td class="tdr2 br bb"> 55</td>
- <td class="tdr2 br bb"> 5 </td><td class="tdr2 br bb"> 3 </td>
- <td class="tdl2 bb"> Do.</td></tr>
-<tr><td colspan="5">&nbsp;</td></tr>
-
-<tr><th class="bb" colspan="5"><span class="small">PENICILLIUM IN 10 CC OF KETCHUP.</span></th></tr>
-<tr><td class="tdl1 br">1</td><td class="tdr2 br"> 100</td>
- <td class="tdr2 br"> 3</td><td class="br">&nbsp;</td><td>&nbsp; </td></tr>
-<tr><td class="tdl1 br">2</td><td class="tdr2 br"> 100</td>
- <td class="tdr2 br"> 2 </td><td class="br">&nbsp; </td><td>&nbsp; </td></tr>
-<tr><td class="tdl1 br">3</td><td class="tdr2 br"> 100 </td>
- <td class="tdr2 br"> 1 </td><td class="br">&nbsp; </td><td>&nbsp;</td></tr>
-<tr><td class="tdl1 br">4</td><td class="tdr2 br"> 100</td>
- <td class="tdr2 br"> ½ </td><td class="br">&nbsp; </td><td>&nbsp;</td></tr>
-<tr><td class="tdl1 br">5</td><td class="tdr2 br"> 100</td>
- <td class="tdc br"> Instant.</td><td class="br">&nbsp; </td><td>&nbsp;</td></tr>
-<tr><td class="tdl1 br vt">6 </td><td class="tdr2 br vt"> 85 </td>
- <td class="tdr2 br vt"> ½ </td><td class="tdr2 br vt"> 2</td>
- <td class="tdl vt">Colonies on sides; 8 days; surface covered, green.</td></tr>
-<tr><td class="tdl1 br">7 </td><td class="tdr2 br"> 80 </td>
- <td class="tdr2 br"> 1</td><td class="tdr2 br"> 2 </td>
- <td class="tdl2 vt"> Do.</td></tr>
-<tr><td class="tdl1 br">8</td><td class="tdr2 br"> 75 </td>
- <td class="tdr2 br"> 1 </td><td class="tdr2 br"> 2 </td>
- <td class="tdl2 vt"> Do.</td></tr>
-<tr><td class="tdl1 br">9 </td><td class="tdr2 br"> 70</td>
- <td class="tdr2 br"> 5 </td><td class="tdr2 br"> 8 </td>
- <td class="tdl vt">Colony on surface.</td></tr>
-<tr><td class="tdl br">10</td><td class="tdr2 br"> 65 </td>
- <td class="tdr2 br"> 5 </td><td class="tdr2 br"> 9</td>
- <td class="tdl2"> Do.</td></tr>
-<tr><td class="tdl br vt">11</td><td class="tdr2 br vt"> 60 </td>
- <td class="tdr2 br vt"> 5 </td><td class="tdr2 br vt"> 3</td>
- <td class="tdl vt">Colonies on sides; 8 days; surface covered, green.</td></tr>
-<tr><td class="tdl br">12 </td><td class="tdr2 br"> 55</td>
- <td class="tdr2 br"> 5 </td><td class="tdr2 br"> 4 </td>
- <td class="tdl2 vt"> Do.</td></tr>
-<tr><td class="tdl br vt bb">13 </td><td class="tdr2 br vt bb"> </td>
- <td class="br bb"> &nbsp; </td><td class="tdr2 br vt bb"> 2 </td>
- <td class="tdl vt bb">Ring around sides; 3 days; surface nearly covered.</td></tr>
-<tr><td colspan="5">&nbsp;</td></tr>
-
-<tr><th class="bb" colspan="5"><span class="small">DRY CONIDIA.</span></th></tr>
-<tr><td class="tdl1 br vt">1</td><td class="tdr2 br vt"> 100</td>
- <td class="tdr2 br vt"> 10</td><td class="tdr2 br vt"> 4 </td>
- <td class="tdl vt">Rough appearance,like that in ketchup.</td></tr>
-<tr><td class="tdl1 br">2 </td><td class="tdr2 br">100 </td>
- <td class="tdr2 br"> 15 </td><td class="tdr2 br">4 </td>
- <td class="tdl2">Do.</td></tr>
-<tr><td class="tdl1 br">3 </td><td class="tdr2 br">100</td><td class="tdr2 br"> 20</td>
- <td class="tdr2 br"> 7</td><td class="tdl">Slight growth.</td></tr>
-<tr><td class="tdl1 br vt">4</td><td class="tdr2 br">100</td>
- <td class="tdr2 br"> 25</td><td class="tdr2 br"> 10</td>
- <td class="tdl vt">Growth barely perceptible.</td></tr>
-<tr><td class="tdl1 br">5</td><td class="tdr2 br"> 100</td><td class="tdr2 br">30</td>
- <td class="tdr2 br"> 10</td><td class="tdl2"> Do.</td></tr>
-<tr><td class="tdl1 br vt bb">6</td><td class="tdr2 br bb">100</td><td class="tdr2 br bb">35</td>
- <td class="br bb">&nbsp; </td>
- <td class="tdl vt bb">Conidia stained readily, showing they were dead.</td></tr>
-<tr><td colspan="5">&nbsp;</td></tr>
-
-<tr><th class="bb" colspan="5"><span class="small">YEAST.</span></th></tr>
-<tr><td class="tdl1 br vt">1</td><td class="tdr2 br vt"> 55</td>
- <td class="tdr2 br vt"> 5</td><td class="tdr2 br vt"> 2</td>
-<td class="tdl">Wrinkled film; liquid turbid.</td></tr>
-<tr><td class="tdl1 br vt">2</td><td class="tdr2 br vt"> 60</td>
- <td class="tdr2 br vt"> 5</td><td class="tdr2 br vt"> 2</td>
- <td class="tdl"> Do.</td></tr>
-<tr><td class="tdl1 br vt">3</td><td class="tdr2 br vt"> 65</td>
- <td class="tdr2 br vt"> 5</td><td class="tdr2 br vt"> 2 </td>
-<td class="tdl">Thin, smooth film; liquid clear.</td></tr>
-<tr><td class="tdl1 br vt">4</td><td class="tdr2 br vt"> 70 </td>
- <td class="tdr2 br vt"> 5</td><td class="tdr2 br vt"></td><td>&nbsp;</td></tr>
-<tr><td class="tdl1 br vt">5</td><td class="tdr2 br vt"> 75</td>
- <td class="tdr2 br vt"> 5 </td><td class="tdr2 br vt"></td><td>&nbsp;</td></tr>
-<tr><td class="tdl1 br vt bb">6</td><td class="tdr2 br vt bb"> 100</td>
- <td class="tdc br vt bb"> Instant.</td><td class="tdr2 br vt bb"></td>
- <td class="bb">&nbsp;</td></tr>
-</table></div>
-
-<p>The moist heat was very effective in destroying the vitality of the
-conidia of Penicillium, the death point being 27° C. higher than
-the maximum temperature for germination as given by Sykes.
-The heating was more effective in destroying germs when applied to
-bouillon than to ketchup, no development taking place for any temperature
-above 65° C., even when applied for a short time.</p>
-
-<p>In the ketchup the lower temperatures for the longer periods of
-time were more effective in checking the development, even though
-they did not destroy the vitality. In the ketchup, with the exception
-of Nos. 9 and 10, the colonies started invariably along the sides
-of the flasks. The greater access of air to those on the sides would<span class="pagenum"><a name="Page_33" id="Page_33">[33]</a></span>
-account for this. The conidia on the sides of flasks Nos. 9 and 10
-must have been destroyed, as no development took place in either
-case except in the center of the surface.</p>
-
-<p>The dry conidia were destroyed at 100° C. when heated for thirty-five
-minutes; they did not reach a normal development in any case,
-even when heated for only ten minutes, many of the conidia being
-destroyed by this treatment. Where development failed to take
-place, the conidia were stained with a water solution of eosin, so as
-to be sure that the effect was death, and not an arrested development.</p>
-
-<p>The results of the tests do not agree with those obtained in factory
-practice, where the ketchup is cooked at 100° C. for at least forty
-minutes and sometimes for fifty or fifty-five minutes, depending on
-the consistency of the pulp.</p>
-
-
-
-<hr class="chap" />
-</div>
-
-<div class="chapter">
-<h2><a name="HISTOLOGICAL_STRUCTURE_OF_KETCHUP" id="HISTOLOGICAL_STRUCTURE_OF_KETCHUP"></a>
-HISTOLOGICAL STRUCTURE OF KETCHUP.</h2>
-
-
-<p>In ketchup are found parts of all the various tissues of the tomato
-broken into fine pieces by the action of the cyclone. Although the
-sieves take out the seeds, skins, and any large pieces, particles of the
-various tissues are present in size sufficient for identification. Among
-the distinctive features are the red crystalline bodies in the parenchyma,
-which serve to a certain extent to distinguish the parenchyma
-from that of other plants which might be used for adulteration,
-and serve also to differentiate the natural from the artificially
-colored ketchup. Some of the red dye used colors all protoplasm
-indiscriminately, even that of the fungi present, and as a colored
-ketchup is usually poor stuff, containing many fungi, the mold
-filaments, yeast cells, and bacteria receive their share of the color.
-Other red dye used is in the form of fine powder, which does not go
-into solution, but is distributed as irregular particles which are distinct
-from the red crystalline bodies.</p>
-
-<p>Good ketchup made from whole tomatoes has a clean appearance
-readily distinguishable under the microscope; but the poor
-ketchup has usually a superabundance of fungi present, fully developed
-colonies of mold, many forms of conidia, besides yeast-like
-cells, and different forms of bacteria. All of these may be dead,
-but neither preservatives nor dosage of odorous spices can disguise
-their presence. In some of the ketchup examined, which was put
-up in attractive form and labeled as being made from the whole
-tomatoes, and which had the appearance and odor of good ketchup,
-the microscope showed the presence of such quantities of fungi as
-to leave no doubt that the tomatoes were spoiled when cooked.
-It is presumable that some of the dealers placing this sort of
-stuff on the market do not know its condition themselves, and
-either buy their pulp from other factories or trust its manufacture<span class="pagenum"><a name="Page_34" id="Page_34">[34]</a></span>
-to employees whose only care is that the ketchup shall have a
-bright color and shall “keep.” Some of the mould filaments and
-conidia are distorted in the same way as those of the Penicillium are
-when grown in ketchup to which sodium benzoate has been added.</p>
-
-<p>The ketchup made from sound tomatoes and manufactured in a
-cleanly manner has practically no fungi present. The ketchup that
-was used in these experiments was made at different times during
-the season and was of this character, no bottle examined showing
-mold filaments when first opened.</p>
-
-
-
-<hr class="chap" />
-</div>
-
-<div class="chapter">
-<h2><a name="MICROSCOPIC_EXAMINATION_OF_SOME_COMMERCIAL_BRANDS" id="MICROSCOPIC_EXAMINATION_OF_SOME_COMMERCIAL_BRANDS"></a>
-MICROSCOPIC EXAMINATION OF SOME COMMERCIAL BRANDS.</h2>
-
-
-<p>In examining ketchup the color, odor, amount of discoloration,
-presence of foreign tissue, foreign coloring matter, oil, and fungi
-were determined. If no preservative was mentioned, some of the
-ketchup was put in petri dishes and inoculated with Penicillium to
-determine whether growth could take place. The following examinations
-are reported, as they represent some of the best known brands
-on the market:</p>
-
-<blockquote>
-
-<p><i>No. 9.</i>&mdash;Opened September 2, 1907; age unknown; pint bottle; no preservative
-mentioned; not spoiled July 6 of following year. This ketchup was guaranteed to be
-made from fresh, ripe, tomatoes by a new process. The color is an unnatural red, has
-not faded, and the odor is good. The microscope showed the presence of much refuse,
-and large quantities of fungi, whole colonies of molds, the filaments distorted, many
-yeast cells, and bacteria. The red color was not confined to the red crystalline bodies,
-as is the case in ripe tomatoes, but the whole of the protoplasm of the cells, including
-the nucleus and nucleolus was red, as were also most of the mold filaments and yeast,
-indicating the presence of considerable artificial coloring matter. The structure
-indicated that the stock had been manufactured from “trimmings,” and further,
-that they were not fresh when used, but had fermented. There was no oil present.
-The “new process” is a success in keeping ketchup, as no preservative is mentioned.
-The price was 20 cents.</p>
-
-<p><i>No. 112.</i>&mdash;Another bottle of the same brand of ketchup; examined in April, 1908;
-presumably manufactured in 1907; one-twelfth of 1 per cent of sodium benzoate
-declared on label; a bright red; guaranteed to be from fresh ripe tomatoes and uncolored.
-The microscope showed no dyeing of the tissues, few fungi, and no extraneous
-matter. The price was 20 cents.</p>
-
-<p><i>No. 17.</i>&mdash;Opened September 28, 1907; age unknown; a pint bottle; sodium benzoate
-declared on supplemental label, no amount being stated; reddish brown color,
-badly discolored on top; greasy odor; not spoiled July 6, 1908; refuse present; large
-amount of oil; many fungi; the mold filaments enlarged and distorted. The price
-was 15 cents.</p>
-
-<p><i>No. 109.</i>&mdash;Another bottle of the same brand examined in April, 1908; presumably
-manufactured the preceding year; had one-tenth of 1 per cent of sodium benzoate;
-not spoiled July 6, 1908; reddish brown color, discolored near top; greasy odor.
-This was practically the same as the first bottle examined, had fewer mold filaments,
-but many bacteria.</p>
-
-<p><i>No. 18.</i>&mdash;Opened September 28, 1907; age unknown; pint bottle; no preservative
-mentioned; not spoiled July 6, 1908. A neck label stated that it is made from sound<span class="pagenum"><a name="Page_35" id="Page_35">[35]</a></span>
-ripe tomatoes and uncolored. Color reddish brown; greasy odor; many oil globules;
-too many mold filaments and bacteria for sound tomatoes. Price 20 cents.</p>
-
-<p><i>No. 113.</i>&mdash;Another bottle of the same brand examined in April, 1908; said to have
-been manufactured in 1908; no preservative mentioned; not spoiled after standing
-open for seventy days; same as No. 18 in color and odor; oil and many fungi again
-present.</p>
-
-<p><i>No. 10.</i>&mdash;Opened September 2, 1907; age unknown; half-pint bottle; no preservative
-mentioned; not spoiled July 6, 1908. A neck label 2 inches in height guaranteed
-the highest quality; an extra label lower down on the neck stated the product to be
-the natural color, and made from fresh, ripe tomatoes; the regular label carried the
-brand, manufacturer’s name, etc. Color brown; sweetish odor; colonies of mold;
-distorted filaments; many bacteria; a few small oil globules. Price 25 cents.</p>
-
-<p><i>No. 106.</i>&mdash;Same brand; pint bottle; examined in April, 1908; said to be manufactured
-in 1907; color red, discolored near surface; 2-inch neck label in addition to
-regular label; no preservative mentioned; did not spoil in seventy days; oil globules;
-particles of red, amorphous matter; whole colonies of mold, as well as fragments of
-filaments; teeming with bacteria.</p>
-
-<p><i>No. 77.</i>&mdash;Different brand, but same manufacturer as Nos. 10 and 106; age unknown;
-pint bottle; one-twelfth of 1 per cent of sodium benzoate declared; opened December 1;
-placed in incubator at 95° F. for a month; not spoiled July 6; color reddish brown;
-greasy odor; oil globules, many mold filaments, and bacteria present. Price 20
-cents.</p>
-
-<p><i>No. 107.</i>&mdash;Third brand from same manufacturer as preceding; said to be manufactured
-in 1907; half-pint bottle; one-twelfth of 1 per cent of benzoate of soda declared;
-layer of oil on surface; sweet odor; reddish-brown color. Oil globules prominent
-feature microscopically, whole colonies of distorted mold were present, and sample
-contained many different forms of bacteria. Price 10 cents.</p>
-
-<p><i>No. 14.</i>&mdash;Opened September 2, 1907; age unknown; no preservative mentioned; not
-spoiled July 6, 1908; half-pint bottle; color red; good odor; few bacteria; free from
-refuse. Price 25 cents.</p>
-
-<p><i>No. 108.</i>&mdash;Same brand as No. 14; said to be manufactured in 1907; pint bottle;
-one-tenth of 1 per cent of benzoate of soda declared; color red; good odor; few fungi;
-clean and free from refuse.</p>
-
-<p><i>No. 33.</i>&mdash;Opened October 24, 1907; age unknown; one-tenth of 1 per cent of benzoate
-of soda declared; spoiled November 1; pint bottle (14 ounces); sweetish odor;
-brown color; many molds, yeast and bacteria. Price 10 cents.</p>
-
-<p><i>No. 114.</i>&mdash;Same brand as No. 33; said to be manufactured in 1907; opened in April;
-not spoiled in seventy days; many molds, yeasts, and bacteria; some green tissue, and
-filaments of algæ. The price was 10 cents.</p></blockquote>
-
-
-
-<hr class="chap" />
-</div>
-
-<div class="chapter">
-<h2><a name="SUMMARY" id="SUMMARY"></a>SUMMARY.</h2>
-
-
-<p>1. The experiments made during the season of 1907 on the manufacture
-of tomato ketchup without chemical preservatives were conducted
-under factory conditions and upon a commercial scale. The
-results prove that such a ketchup can be made and delivered to the
-consumer in perfect condition; the product in question having already
-stood ten months, unopened, without showing the slightest indication
-of spoilage.</p>
-
-<p>2. The product is of excellent consistency, flavor, and color. The
-formula employed regularly in the factory where the experiment was<span class="pagenum"><a name="Page_36" id="Page_36">[36]</a></span>
-conducted was used, but other recipes could be adapted without
-changing the character of special brands. In the manufacture of
-such a product the following precautions were observed:</p>
-
-<p>(<i>a</i>) Whole, sound, ripe tomatoes and high-grade salt, sugar, vinegar,
-and spices were used; care and cleanliness were observed at every step
-of the preparation, and the preservation accomplished by heat in the
-following manner: The pulp was cooked in a steam kettle for about
-forty minutes, until the mass was reduced to about one-half its volume.
-Additional processing after bottling did not appear to be
-necessary to keep the ketchup before opening, and had no effect in
-these experiments in delaying spoilage after opening.</p>
-
-<p>(<i>b</i>) Ketchup was bottled directly from the cooker at a temperature
-of 205° F. in bottles prepared in two ways: (1) Sterilized in a steam
-chamber at 230° F.; (2) Washed in hot water, rinsed, and heated to
-190° F. in a dry heat for at least thirty minutes. Ketchup was also
-bottled after the usual process of sieving at 165° F. in bottles prepared in
-a similar manner. The corks for all bottles were sterilized in a paraffin
-bath at 270° F. The same ketchup which was bottled at 165° F. was
-also given subsequent processing at 190° F. and 212° F. for twenty
-and forty minutes. All have kept without spoilage.</p>
-
-<p>3. Some of the condiments have a limited antiseptic value, but can
-not be depended upon to prevent spoilage in the quantities used for
-flavoring. While sugar and vinegar can be added in such amounts as
-to delay the appearance of molds, and cinnamon and cloves can be
-depended upon to check deterioration to some extent, these condimental
-substances have only an incidental value for this purpose.</p>
-
-<p>4. The spoilage of ketchup after opening depends more upon the
-temperature of the place in which it is kept than on any variation in
-the manner of processing. Fresh ketchup held, after opening, at a
-temperature of 95° F. kept for five days on an average without any
-trace of mold appearing; at 72° it kept for six days; at 67° for eight
-days; about 46° (refrigerator), fourteen days; and at from 30° to 60°
-for twenty-seven days. These figures represent the time at which the
-first trace of spoilage occurred in the neck of the bottle&mdash;had this been
-removed the figures would be much increased&mdash;and by no means
-represent the maximum time during which the ketchup could have
-been used, the maximum figures, even under these conditions of observation,
-varying from eight to fifty-eight days. The keeping of the
-ketchup in warm storage at 70° for one hundred and fifty days before
-opening hastened the average time of spoilage after opening about
-one day. The advisability of using small containers, to get the best
-results with a first-class ketchup, is apparent.</p>
-
-<p>5. Sodium benzoate, even when used in the proportion of 0.1 per
-cent, is not always effective, and has an injurious effect upon the<span class="pagenum"><a name="Page_37" id="Page_37">[37]</a></span>
-living matter of the molds, shown by the distortion and swelling of the
-filaments, which are filled with a coarse granular protoplasm containing
-much fat.</p>
-
-<p>6. Artificially colored ketchup can be detected under the microscope
-by the fact that certain tissues, normally colorless, are dyed red,
-or by the presence of fine, red, amorphous particles which do not go
-into solution.</p>
-
-<p>7. Ketchup made from whole ripe stock in a cleanly manner gives
-a clean appearance under the microscope, but few molds, yeasts, and
-bacteria being present. On the other hand, ketchup made from
-trimming stock, or from tomatoes that have been allowed to spoil, contains
-immense quantities of these growing organisms which may be
-killed in the process of manufacture, but still give proof of the character
-of the material used. Ketchup as ordinarily made from trimming
-stock should, therefore, be designated, so as to differentiate it
-from that made from sound fresh tomatoes, as the two products are
-radically different. This exactness in labeling is due no less to the
-manufacturer than to the consumer, as it is impossible to make the
-superior product in fair competition with the inferior one, other conditions
-being equal, unless the two are properly designated, there being
-naturally some difference in the price.</p>
-
-
-<hr class="chap" />
-</div>
-
-<div class="chapter">
-
-<div class="footnotes">
-<h2><a name="FOOTNOTES" id="FOOTNOTES"></a>FOOTNOTES:</h2>
-
-<div class="footnote">
-<p><a name="Footnote_A" id="Footnote_A"></a><a href="#FNanchor_A">
-<span class="label">[A]</span></a> Origin of Cultivated Plants, 1890.</p></div>
-
-<div class="footnote">
-<p><a name="Footnote_B" id="Footnote_B"></a><a href="#FNanchor_B">
-<span class="label">[B]</span></a> Webber, H. J., Yearbook, U. S. Department of Agriculture, 1899.</p></div>
-
-<div class="footnote">
-<p><a name="Footnote_C" id="Footnote_C"></a><a href="#FNanchor_C">
-<span class="label">[C]</span></a> U. S. Dept. Agr., Exper. Sta. Record, 1899-1900, 11: 250.</p></div>
-
-<div class="footnote">
-<p><a name="Footnote_D" id="Footnote_D"></a><a href="#FNanchor_D">
-<span class="label">[D]</span></a> Brannt, W. L., A Practical Treatise on the Manufacture of Vinegar,
-1900, p. 455.</p></div>
-
-<div class="footnote">
-<p><a name="Footnote_E" id="Footnote_E"></a><a href="#FNanchor_E">
-<span class="label">[E]</span></a> Principles and Practice of Brewing, 1907, p. 284.</p></div>
-
-<div class="footnote">
-<p><a name="Footnote_F" id="Footnote_F"></a><a href="#FNanchor_F">
-<span class="label">[F]</span></a> Ibid., p. 281.</p></div>
-</div>
-</div>
-
-<div class="chapter">
-<div class="transnote">
-<p class="ph2">Transcriber's notes:</p>
-
-<p>In the text version, italics are represented by _underscores_.</p>
-
-<p>Missing or incorrect punctuation has been repaired.</p>
-
-<p>The following corrections have been made to the text:--</p>
-
-<blockquote>
-<p> p.8. A majority of the manufacturers employ word, has been changed to
- A majority of the manufacturers employ the word.</p>
-
-<p> p.28. one has has, the duplicate has been removed.</p>
-</blockquote>
-</div>
-</div>
-
-
-
-
-
-
-
-
-<pre>
-
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