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diff --git a/32048.txt b/32048.txt new file mode 100644 index 0000000..47e1317 --- /dev/null +++ b/32048.txt @@ -0,0 +1,5373 @@ +The Project Gutenberg EBook of Cottage Building in Cob, Pisé, Chalk and +Clay, by Clough Williams-Ellis + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Cottage Building in Cob, Pisé, Chalk and Clay + a Renaissance (2nd edition) + +Author: Clough Williams-Ellis + +Commentator: J. St. Loe Strachey + +Release Date: April 19, 2010 [EBook #32048] + +Language: English + +Character set encoding: ASCII + +*** START OF THIS PROJECT GUTENBERG EBOOK COTTAGE BUILDING IN COB *** + + + + +Produced by Louise Hope, David Clarke and the Online +Distributed Proofreading Team at https://www.pgdp.net (This +file was produced from images generously made available +by The Internet Archive/American Libraries.) + + + + + + +[This is the ASCII or "rock-bottom" version of the text for people whose +text readers cannot handle the "real" (Unicode, UTF-8) or even the +simplified Latin-1 version. Differences include: + + --the "oe" and "ae" ligatures are each two letters + --all fractions are written out as 1/2, 1/4... + --the word "Pise" is missing its accent + --a few symbols such as the "Section" and "Pound" (currency) signs + have had to be shown in an alternative form + +In illustration captions, small capitals are shown as +text+; in the +advertising, the +same symbols+ represent boldface. + +Headers of odd-numbered pages changed from page to page. These have been +marked as [Headnote] and are added to the Table of Contents in brackets +to aid in text searching. + +In the body text, _s._ and _d._ (shillings and pence) were always +italicized; in the advertising, all prices were printed in boldface. +Both have been left unmarked to reduce visual clutter. + +Errors and other problems are listed at the end of the e-text.] + + + + + COTTAGE BUILDING IN + COB, PISE, CHALK & CLAY + + + + + [Illustration: Publisher's Device {COUNTRY LIFE}] + + _First Edition, September 1919_ + _Second Edition (Revised and Enlarged), July 1920_ + + + + + [Illustration: + +Cob House built by Mr. Ernest Gimson, + near Budleigh Salterton, Devon.+ + _Frontispiece_] + + + + + COTTAGE BUILDING + + in + + COB, PISE, CHALK & CLAY + + _A Renaissance_ + + + By + CLOUGH WILLIAMS-ELLIS + + _With An Introduction_ + By + J. St. LOE STRACHEY + + + Second Edition + Revised And Enlarged + + + London + Published at the Offices of "Country Life," 20, + Tavistock Street, Covent Garden, W.C.2, and by + George Newnes, Ltd., 8-11, Southampton Street, + Strand, W.C.2. New York: Charles Scribner's Sons + MCMXX + + + + +AUTHOR'S PREFACE TO THE SECOND EDITION + + +The exhaustion of the first edition of this book, within so short a time +of its publication, makes it difficult to add much new matter for the +reissue now called for, or, in the light of subsequent research and +experience, to revise what had already been written. + +Any book that seemed to show a way of meeting the present building +difficulties, however partially, was fairly assured of a welcome, but +the somewhat unforeseen demand for my small contribution to the great +volume of literature on cottage-building is, I think, to be attributed +chiefly to its description of Pise-building. + +Of the very large number of letters that reach me from readers of the +book, quite ninety-nine out of every hundred are concerned with Pise. + +The other methods of building have their advocates and exponents, but it +is clearly Pise that has caught the attention of the public as well as +of the Press both at home and abroad, and it is to this method of +construction that I have chiefly devoted my attention since the writing +of the book as it first appeared. + +In our English climate Pise-building is a summer craft, and the +small-scale experiments of one person through a single summer cannot in +the nature of things add very greatly to the sum of our knowledge of +what is possible with Pise and of what is not. + +Most of the new data have come through the building of Mr. Strachey's +demonstration house, an account of which is included in the present +volume. + +At the time of writing, various tests are being carried out with the +help of the National Physical Laboratory; but the results, though +exceedingly encouraging, are not yet ready for publication.[1] + +The fact that Pise-building is essentially a "Dry-earth method" makes +necessary the creation of artificial summer conditions under which the +experiments may be conducted during the past winter. As a result of +these researches, a considerable mass of useful data has become +available for the opening of the present building season.[2] + +Much helpful information is also likely to come to us from the Colonies, +particularly from Rhodesia and British East Africa, where there is great +activity in Pise-building, and where there is no "close season" such as +our winter imposes upon us here. + +It is instructive also to note that great interest in Pise-building has +been aroused in Canada and in Scandinavia, the two countries that we +were wont to associate particularly with timber-building. + +From both I have received a number of letters complaining of "the lumber +shortage," and discussing the advantages of Pise as compared with their +traditional wood-construction. + +If these great timber countries are themselves feeling the pinch, the +advocates of wooden houses for England may find that they are not merely +barking up the wrong tree, but up a tree that is not even there. + +The timber famine is, in any case, a calamity to anyone dependent on +building, that is to everyone, for even a Pise house must still have a +roof and floors and joinery. + +But to invoke the timber house as our salvation under existing +conditions seems to be singularly perverse and unhelpful. Pise, at all +events, seems to offer us a more promising field for exploration than +most of the other heterodox methods of construction that have been +suggested, too often upon credentials that will not bear any but the +most cursory scrutiny. + +Pise, even now, is still in its experimental infancy. + +It has yet to prove itself in the fields of National Housing and of +competitive commercial building schemes on a large scale. + +Lastly, Pise does not claim to solve the housing problem. There is no +solution unless, by some miracle, the present purchasing power of the +sovereign appreciates by 200 per cent. + + CLOUGH WILLIAMS-ELLIS. + + 22, South Eaton Place, + London, S.W.1. + _May 1920._ + + + [Footnote 1: Certain of these have since been issued and will + be found in Appendix IV. at the end of the book.] + + [Footnote 2: See Appendix IV.] + + + + + CONTENTS + + [Text shown in brackets was taken from headnotes and added here + by the transcriber.] + + Page + + INTRODUCTION 11 + [The Search for Cheap Material -- Experiments with + "Pise" -- Rammed Chalk, "Pise de Craie" -- Pise in + Moulds -- Cob and Chalk -- Pise--a South African + Lead -- The Discovery of the Old] + + GENERAL SURVEY 26 + [The House Famine -- Local Materials] + + I. COB 33 + [The Beauty of Cob -- Method of Building -- + Implements -- Walls and Roofs -- Protection -- + Raleigh's House -- Mr. Baring-Gould -- Old Cob Lore + -- Mr. Fulford's Evidence -- A Champion of Cob] + + II. PISE DE TERRE 57 + [Method of Building -- The Ramming -- Suitable Soils + -- Experiments -- Preparation of the Earth -- The + Strength of Pise -- A Pise Church -- Indian and + Colonial Practice -- Plastering -- The Right + Quantity of Water -- Pise Buildings at Empandeni -- + Pise Buildings for Settlers -- Builders' Aversions + -- Number of Men Required -- Pise in New Zealand -- + Pise Shuttering -- If Reason Rule -- The Newlands + Specification -- A Swedish Contribution -- + A Pise-Builder's School -- Alternative Shutterings + -- South Africa -- Soils] + + III. CHALK 107 + [Winter Work Barred -- Garden Walls -- Cost of Three + Cottages -- Expensive Scaffolding Avoided -- Block + Chalk] + + IV. UNBURNED CLAY AND EARTH BRICKS 121 + [Use for Unskilled Labour -- "Substantial and Cool"] + + APPENDIX 127 + [Distempers and Limewashes -- Local Materials -- + Cost per Foot Cube -- Pise Tests] + + INDEX 139 + + + + +ILLUSTRATIONS + + COB HOUSE BUILT BY MR. ERNEST GIMSON, + NEAR BUDLEIGH SALTERTON, DEVON _Frontispiece_ + + Facing Page + PISE WAGGON-HOUSE AT NEWLANDS CORNER 18 + THE NEWLANDS WAGGON-HOUSE (INTERIOR) 18 + THE BEGINNING OF A PISE FRUIT-HOUSE 19 + THE FRUIT-HOUSE COMPLETED WITH ROOF OF PEAT BLOCKS + ON ROUGH BOARDING 19 + MODEL OF A PISE DE TERRE HOUSE TO BE BUILT IN + THREE SUCCESSIVE STAGES 22 + WAYSIDE STATION OF PISE AT SIMONDIUM, SOUTH AFRICA, + DESIGNED BY MR. HERBERT BAKER 23 + FRONT AND BACK ELEVATIONS OF COTTAGE DESIGNED BY + SIR EDWIN LUTYENS AND MR. ALBAN SCOTT 28 + PLAN OF COTTAGE DESIGNED BY SIR EDWIN LUTYENS + AND MR. ALBAN SCOTT 29 + ANOTHER VIEW OF THE COB HOUSE BUILT BY MR. + ERNEST GIMSON, NEAR BUDLEIGH SALTERTON, DEVON 34 + A FINE SPECIMEN OF A DEVONSHIRE COB HOUSE 35 + A DEVONSHIRE COB FARMHOUSE, PROBABLY BETWEEN + 200 AND 300 YEARS OLD 36 + A COB-BUILT VILLAGE 37 + A DEVONSHIRE FARM, LOCAL MATERIAL (COB) 42 + DEVON COUNTRY HOUSE, BUILT OF DEVON COB 43 + COB HOUSE TEMP. ELIZABETH, LEWISHILL 44 + ANOTHER DEVONSHIRE (COB) FARMHOUSE, WEEKE BARTON 45 + CEILINGS OF MODELLED PLASTER FROM OLD COB HOUSES IN DEVON 46 + A COB GARDEN-WALL WITH THATCHED COPING 47 + PISE PLANT AND IMPLEMENTS 58 + DIAGRAM OF MARK V PISE SHUTTERING 88 + MARK V SHUTTERING 89 + A SIMPLE MOULD FOR PISE BLOCKS 90 + BLOCK-MOULDS, LARGE AND SMALL 90 + SKETCH OF A PISE HOUSE IN COURSE OF ERECTION 91 + THE NEWLANDS CORNER BUILDING 92 + THE COTTAGE FROM THE SOUTH-EAST 93 + THE GARDEN COURT 93 + THE BACKYARD 94 + FRAMING THE ROOF 95 + AN INTERIOR, SHOWING FIRE-BRICK HEARTH FIRE 95 + DETAILS OF CHALK CONSTRUCTION AT AMESBURY 110 + COTTAGES AT COLDHARBOUR, AMESBURY 111 + THREE CHALK COTTAGES AT HURSLEY PARK 114 + MARSH COURT, HAMPSHIRE 116 + BRICK-AND-CHALK VAULTING AT THE DEANERY GARDEN, SONNING 117 + ONCE CORN HALL, NOW COUNCIL SCHOOL 122 + A ROW OF CLAY-LUMP COTTAGES 122 + ENGINEERING WORKSHOPS 123 + + + + +CONSIDERATIONS + + + "IF ALL AVAILABLE BRICKWORKS WERE TO PRODUCE AT THEIR HIGHEST LIMIT + OF OUTPUT AND WITH ALL THE LABOUR THEY WANTED AT THEIR DISPOSAL THEY + COULD ONLY TURN OUT 4,000,000,000 BRICKS IN A YEAR AS AGAINST A + PRE-WAR AVERAGE OF 2,800,000,000."--(_See Report by Committee + appointed by Ministry of Reconstruction to consider the post-war + position of building._) + + The first year's programme of working-class housing _alone_ calls + for at least 6,000,000,000 bricks. That is to say, unless wall + materials other than brick are freely used, we shall fall alarmingly + short of what the population of Great Britain needs in bare + accommodation, and all building and engineering projects whatsoever + other than housing must be postponed indefinitely. + + "THE COUNTRY DISTRICTS OF ENGLAND AND WALES ARE UNSURPASSED FOR + VARIETY AND BEAUTY OF CHARACTER, AND IT WOULD BE NOTHING LESS THAN A + NATIONAL MISFORTUNE IF THE INCREASED DEVELOPMENT OF SMALL HOLDINGS + WERE TO RESULT IN THE ERECTION OF BUILDINGS UNSUITED TO THEIR + ENVIRONMENT AND UGLY IN APPEARANCE."--(_Extract from the report + submitted by the Departmental Committee appointed to inquire as to + Buildings for Small Holdings, 1913._) + + + + +INTRODUCTION + + + I + +The country is faced by a dilemma probably greater and more poignant +than any with which it has hitherto had to deal. It needs, and needs at +once, a million new houses, and it has not only utterly inadequate +stores of material with which to build them, but has not even the plant +by which that material can be rapidly created. There is not merely a +shortage, but an actual famine everywhere as regards the things out of +which houses are made. Bricks are wanted by the ten thousand million, +but there are practically no bricks in sight. All that the brickyards of +the United Kingdom can do, working all day and every day, is to turn out +something like four thousand million a year. But to those who want +houses at once, what is the use of a promise of bricks in five years' +time? To tell them to turn to the stone quarries is a mere derision. Let +alone the cost of work and of transport, it is only in a few favoured +places that the rocks will give us what we want. Needless to say we are +short, too, of lime and cement, and probably shall be shorter. _No coal, +no quicklime_, and _No coal, no cement_, and as things look now, it is +going to be a case, if not of no coal, at any rate of much less coal. +Even worse is the shortage in timber--the material hitherto deemed +essential for the making of roofs, doors, windows and floors. Raw timber +is hardly obtainable, and seasoned timber does not exist. The same story +has to be told about tiles, slates, corrugated iron, and every other +form of "legitimate" roofing substance. There are none to be had. + +In this dread predicament what are we to do as a nation? What we must +not do is at any rate quite clear. We must not lie down in the high road +of civilisation and cry out that we are ruined or betrayed, or that the +world is too hard for us, and that we must give up the task of living in +houses. Whether we like it or not we have got to do something about the +housing question, and we have got to do it at once, and there is an end. +Translated into terms of action, this means that as we have not got +enough of the old forms of material we must turn to others and learn how +to house ourselves with materials such as we have not used before. Once +again necessity must be the mother of invention, or rather, of invention +and revival, for in anything so old and universal as the housing problem +it is too late to be ambitious. Here we always find that there has been +an ancient Assyrian or Egyptian or a primitive man in front of us. + +It is the object of the present book to attack part of the problem of +how to build without bricks, and indeed without mortar, and equally +important, as far as possible without the vast cost of transporting the +heavy material of the house from one quarter of England to another. That +is my apology for introducing to the public a work dealing with what I +can hear old-fashioned master-builders describing as the "bastard" forms +of construction. One of these is Pise de terre, the old system of +building with walls formed of rammed or compressed earth: a system which +was once known throughout Europe and of which the primitive tribesmen of +Arizona and New Mexico knew the secret. Down to our own day it has been +practised with wonderful success in the Valley of the Rhone. Then come +our own cob, once the cottage material _par excellence_ of Devonshire +and the West of England, our system of building with plain clay blocks, +a plan indigenous in the Eastern counties, and again the use of chalk +and chalk pise. + + + [Headnote: The Search for Cheap Material] + + PISE DE TERRE + +For me Pise de terre, ever since I heard of it, has offered special +attractions. It, and it alone provides, or if one must be cautious, +appears to provide the way to turn an old dream of mine and of many +other people into a reality. My connection with the problem of housing, +and especially of rural housing, _i.e._ cottage housing, now nearly a +quarter of a century old, has been on the side of cheap material. +Rightly or wrongly (I know that many great experts in building matters +think quite wrongly), I have had the simplicity to believe that if you +are to get cheap housing you must get it by the use of cheap material. +It has always seemed to me that there is no other way. What more natural +than first to ask why building material was so dear, and then what was +the cause of its dearness? I found it in the fact that bricks are very +expensive things to make, that stones are very expensive things to +quarry, that cements are very expensive things to manufacture, and worst +of all, that all these things are very heavy and very expensive to drag +about the country, and to "dump" on the site in some lonely situation +where cottages or a small-holder's house and outbuildings are, to use +the conventional phrase, "urgently demanded." Therefore, to the +unfeigned amusement, nay, contempt of all my architectural friends, +I spent a great deal of my leisure in the years before the war in +racking my brains in the search for cheap material. My deep desire was +to find something in the earth out of which walls could be made. My +ideal was a man or group of men with spades and pickaxes coming upon the +land and creating the walls of a house out of what they found there. +I wanted my house, my cottage in "Cloud-Cuckoo Land," to rise like the +lark from the furrows. But I was at once dissuaded from my purpose by +cautious and scientific persons. The chemists, if they did not scoff +like the architects, were visibly perturbed. "Your dream is impossible," +they said. "Nature abhors it as much as she used to be supposed to abhor +a vacuum. If your soil is clay, and you can afford the time and cost of +erecting kilns, and bringing coal to the spot to make the bricks, you +can no doubt turn the earth on the spot into a house, but even then you +had far better buy them of those that sell. Your dream of having some +chemical which will mix with the earth and turn it into a kind of stone, +is the merest delusion. It is the nature of the earth to kill anything +in the way of cement that is mixed with it. For example, even a little +earth will kill concrete or mortar. Unless you wash your sand most +carefully, and free it from all earth stain, you will ruin your concrete +blocks." I appeared to be literally "up against" a brick wall. It was +that or nothing. And then, and when things seemed at their very worst, +a kind correspondent of _The Spectator_ showed me a way of escape. +I felt like a man lost in underground passages who suddenly sees a tiny +square of light and knows that it means the way out. Somebody wrote, +from South Africa I think, asking why I didn't find the thing I wanted +in Pise de terre, much used in Australia, and occasionally in Cape +Colony. Then came a rush of enlightenment. People who had seen and even +lived in such houses wrote to _The Spectator_, and the world indeed for +the moment seemed alive with Pise de terre. I was even lent the +"Farmer's Handbook" of New South Wales, in which the State Government +provides settlers with an elaborate description of how to build in Pise, +and how to make the necessary shuttering for doing so. It was then, too, +that I began to hear of the seventeenth and eighteenth-century buildings +of Pise in the Rhone Valley. In fact, everybody but I seemed to know all +there was to be known about Pise de terre. For the moment indeed, the +situation seemed like that described in _Punch's_ famous picture of the +young lady and the German professor. "_What is Volapuk?_" asks the young +lady. "_Ze universal language_," says the professor. "_Where is it +spoken?_" "_No vairs._" Pise de terre appeared to be the universal +system of building, but as far as I could make out, it was practised "no +vairs," or at any rate not in Europe. + + + [Headnote: Experiments with "Pise"] + + II + +I had got as far as the position described above, when down swept the +war upon Europe, and everything had to be postponed in favour of the +immediate need of filling the ranks of the nation's army and teaching +the men how to fight our enemies. As the war went on, however, the +demand for rapid, cheap, and temporary building became very great, and I +felt I should be justified in trying some experiments with Pise de +terre, even in spite of the difficulty of obtaining labour. + +I think I can best illustrate the nature of Pise and what it can do, and +I believe will do, if I shortly recount in chronological order these +humble pioneer efforts. + +In the summer of 1915 I found that it was necessary in the interests of +the hospital established in my house to find a place in which to store +apples, for the men in blue consumed them in incredible quantities. +I thought I would try Pise. Accordingly, I had some shuttering made on +the Australian model--not splendid scientific shuttering such as is +described in the body of this work, but still shuttering quite +sufficient for the purpose. With great rapidity a little fruit-house was +put up, roofed with boards, and covered with blocks of compressed peat +in order to make a roof which would be both vermin-proof and also keep +out the heat and the frost. In my ignorance and my hurry, I now find +that I violated every sound rule of Pise construction. I built the walls +during a week of rain, when the earth was wet, which was a great +mistake; and I did not clear out the stones, which was another error +that prevented the walls from being homogeneous. Worst of all, as soon +as the walls were built (and very pretty walls they were, looking +something like soft brown marble), I painted them over with tar, which +of course would not enter the wet wall, but only made a skin, which in a +few months peeled off exactly like the bark off a plane tree. Yet in +spite of this ignorant mishandling of my material, the little +fruit-house is still standing and sheltered till January the few apples +Nature allowed us to gather last autumn. It looks disreputable, but +there has been no structural collapse, nor will there be. + + [Headnote: Rammed Chalk, "Pise de Craie"] + +No sooner was the fruit-house finished than I was met by the demand of +my wife, the commandant of the hospital, to add to my house a patients' +dining-room, which would be bright, dry, airy, warm, and comfortable, +and be large enough for forty men to have their meals in, and to use as +a sitting-room during the rest of the day. The local builder said that +it was impossible to make a wooden addition, for there was no wood to be +procured, or to build in bricks, since my house stands 600 ft. above the +sea on an isolated chalk down. Croesus would have found it difficult at +that time to build on my site, and for the ordinary economic +man--"L'homme a quarantes ecus"--it was quite impossible. But the room +had got to be built, for the men were there, and built at once, since +the out-of-door life of July and August could not continue. There was +nothing to do but to fall back upon Pise. I decided to be ambitious and +to experiment, not merely in Pise de terre, but in what I then +thought--and perhaps rightly--was a new form of Pise, _i.e._ Pise de +craie or compressed chalk. My shuttering therefore was put up. A hole +not very far off was dug in the earth, the chalk which was almost at the +surface was quarried out, and we began to build the wall, candid and +contemptuous friends telling us of course that the chalk wall would +never stand the frosts in so exposed a position, and that the wall, if +made, would certainly explode! Everyone worked at that wall; the nursing +staff, the coachman, an occasional visitor, a schoolboy, a couple of boy +scouts, members of the National Reserve who were guarding a "vulnerable +point" close by, and even some of the patients. Patients as a rule will +endure any toil with the utmost good temper if it is for the purposes of +sport. If the task is useful it does not interest them. Still, a wall +which might explode offered a certain attraction. We worked with more +zeal than discretion, but happily I had it in my mind that homogeneity +was the essential, and therefore the hard nuggets of chalk as they were +thrown into the shuttering to be compressed by the rammers were first +chopped up with spades, much as one minces meat. The wall had no +foundations. In Pise you can make your foundations, so to speak, as you +go, through the simple process of ramming. Anyway, and to cut a long +story short, the wall was made, was able to receive the roof, for which +happily the local builder found some material, and not only did the wall +stand, but showed a very creditable exterior. Its weight was of course +enormous, for there were some twenty tons of chalk put into it. In spite +of the irregularity of the labour it did not take more than ten or +twelve days to build. To prevent the wet and frost getting into it, +I painted the main front with a patent liquid material for rendering +walls damp-proof. The Chalk Pise wall not only served its purpose, but +served it very well. The room proved extraordinarily warm and +comfortable, largely owing no doubt to the fact of a solid, very dry, +18-in. wall on the north-east side. + + + III + +My next venture was in response to an urgent appeal from a farm tenant +to build him a waggon house. The result is seen in the accompanying +illustration. This building, about 40 ft. by 30 ft., was made purely of +earth, but some experiments were tried in the way of introducing hurdles +into the shuttering in order to afford a surface to which plaster could +easily cling. Suffice it to say that the plain earth, without plaster or +any covering, more than justified itself. One part of the wall is very +much exposed to the weather, but it has stood the rains and the frosts +of three very bad winters without turning a hair. Lovers of the +picturesque may like to know that it presents a pleasant face of light +ochre, upon which a pale green efflorescence of lichen has appeared of +late. Anyway, the frost has not touched it. + + + IV + +Next I made some experiments in chalk farmyard walls. Unfortunately, +however, one of these, which was not made homogeneous by chalk mincing, +_i.e._ in which the nuggets of chalk were not properly broken up, got +the wet into it, and true to the candid friend's prophecy did literally +explode in the big frost of 1917-18. Another very pretty chalk wall is, +however, standing to this day. But though Chalk Pise will, I think, do +well if properly made and properly protected, it is somewhat of a +doubtful material for anything except a building with a good overlay of +roof. Another structure put up by me was a largish gardener's potting +shed. This was built purely of earth, and in dry weather. When the walls +were perfectly dry, the local road authorities kindly came with their +tar spray and sprayed it with hot tar, with most excellent results. The +hot tar really entered instead of merely making a skin, with the result +that the external walls thus treated resembled a section of tarred road +stood up on end. + + [Illustration: + +Pise Waggon-house at Newlands Corner.+ + An experiment in rendering.] + + [Illustration: + +The Newlands Waggon-house.+ + Interior.] + + [Illustration: + +The Beginning of a Pise Fruit-house.+] + + [Illustration: + +The Fruit-house Completed With Roof of Peat Blocks + on Rough Boarding.+] + +I may add that I lent my Pise shuttering to a Guildford Volunteer +Battalion, who in a ten-hour day, or rather, two days of five hours +each, built an excellent hut about 20 ft. square and 10 ft. high, and +thus showed that a platoon might house themselves with Pise in a day, +provided they had roofing material ready. This building had subsequently +to be destroyed, because the ground on which it stood was wanted for +another purpose. When it was knocked down the house-breakers were +astonished at the strength and tenacity of the walls. Yet the earth out +of which they were made was particularly bad--as one of the volunteers +expressed it, not earth, but merely leaf-mould and horse-manure. The +site had, as a matter of fact, been a suburban garden for at least two +hundred years. + + + V + +Before I leave the record of these terrestrial adventures I may note +that in the early stages I received a great deal of help and +encouragement from General Sir Robert Scott-Moncrieff. He was indeed so +much struck by them that he drew up a series of instructions for walls +of Pise work which were issued to all engineer companies at the front in +case they might have opportunities for experimenting. These instructions +were based upon the Australian book and embodied the very simple form of +shuttering there recommended. The diagram that accompanied them is +reproduced in the Appendix to the present volume. + + + [Headnote: Pise in Moulds] + + VI + + PISE IN MOULDS + +There is one thing more to be said about Pise. I believe that a useful +development of the system may be found in the plan of ramming earth into +moulds and making earth blocks, something like concrete blocks. Moulds +of this kind are easy to make and are specially suitable when the soil +is somewhat clayey in its nature. They have the advantage of being much +cheaper than shuttering, and of being capable of being handled by one +man without assistance. With a strong wooden mould and a good rammer a +small-holder may easily build his own pigsty, his own chicken house, and +all the small outbuildings he requires, if not indeed add an extra room +to his house. I am at present experimenting with these blocks and only +yesterday had the pleasure of seeing a sergeant (R.A.M.C), discharged +through ill-health and now trying to turn himself into a small-holder, +building a pigsty with the help of one of my moulds. + + + VII + +_Apropos_ of the elusive universality and yet non-existence of Pise +work, the following personal anecdote or footnote to compressed earth +may amuse my readers. Happening to be sleeping in a bedroom at Brooks's +Club in 1916, I noticed a charming Regency bookcase full of old books. +Among them was a copy of a _Cyclopaedia_ of 1819. I thought it would be +amusing to see whether there was any mention of Pise de terre. What was +my astonishment to find that what I thought was my own special and +peculiar hobby and discovery was treated therein at very great length +and with very great ability, but treated not in the least as anything +new or wonderful, but instead as "this well-known and greatly +appreciated system of building, etc., etc." To complete the irony of the +situation the fact was mentioned that a Mr. Holland had lately sent to +the Board of Agriculture a memorandum as to how to put up houses and +farm-buildings in this form of construction. My hair rose on my head, +for I had just committed a similar official indiscretion myself, and had +been bombarding appropriate authorities with what I thought must be a +complete novelty. Truly one can never be first or do anything new. It is +always "in the Files," as Mr. Kipling says. Even in our most original +moments we only keep on feebly imitating somebody else. The claim to +originality is nothing but a muddy mixture of pride and ignorance. What +did, however, somewhat amaze me was the calm statement of the +_Cyclopaedia_ that this system of building was now well known in the +counties of--and then came the names of practically all the counties of +Southern England. And yet I had been keenly on the look-out for such +buildings for several years. The cynic will say that they had all fallen +down. That only shows the weakness of the cynic's point of view. The +truth is they are often concealed under various disguises of plaster, +paint, and weather tiles. Few people know what their own walls are +really made of till they try to cut a new opening for a door or a window +in them. + + + [Headnote: Cob and Chalk] + + VIII + + COB AND CHALK + +Of Cob I know little by actual experiment. It is fully dealt with in the +body of this work, and readers will find that it is a kind of mud or +clay concrete reinforced with straw. It is therefore totally and +absolutely different from Pise. One is wet, the other dry. + +All that need be said about chalk is said by the author of the present +book. + + + IX + + A POSTSCRIPT + +In the body of this work mention is made of a very successful experiment +in Pise de terre made by the officials of a Rhodesian mining company; +the outcome, I am proud to think, of my pre-war advocacy of Pise in _The +Spectator_. No sooner had my introduction been finished than there came +by way of postscript an exceedingly interesting series of photographs, +sent to me by Mr. Pickstone, a gentleman very well known in South Africa +for his fruit gardens, his peaches, and his apricots. On the strength of +what he had read in _The Spectator_, Mr. Pickstone lately undertook to +build a station building and station-master's house for the railway +station at Simondium in the Drakenstein Valley, a place which during the +summer is noted for its great heat. In the January number of the _South +African Railways and Harbours Magazine_, Mr. Pickstone gives a detailed +account of his bold and successful experiment and illustrates it by a +reproduction of some of his photographs. Here is his own account of what +he did. + + * * * + + [Headnote: Pise--a South African Lead] + +"It must have been about eighteen months ago that the railway +administration decided to promote Simondium Siding to the dignity of a +station. As a siding, it had always been a busy place in the fruit +season, during which time a permanent checker had for some years been +kept quite busy, his accommodation being a couple of small tin shanties, +and he had been accustomed to board out where he could. Now we were to +have a 'pukka' station-master and, presumably, suitable premises. The +department quickly got to work and the station-master's house arrived. +It was what one might call a second-hand, or even a third- or +fourth-hand one, consisting of the inevitable sheets of galvanised iron +and the ever-essential Oregon and Swedish timber. Our new station-master +also shortly afterwards arrived, and turned out to be a married man with +a wife and four children. The station-master was not a grouser, but +during the hot summer--and it is terribly hot in the Drakenstein Valley +during that time of the year--he complained to me that it was almost +impossible to hold on, owing to the conditions under which he and his +family had to live. It was just about this time that I saw in _The +Spectator_ a series of articles strongly advocating 'Pise de terre' +construction for buildings of all kinds; especially was it recommended +as a war-time expedient for rapid and economical construction for +barracks and hospitals, and, indeed, it was strongly recommended by Mr. +St. Loe Strachey, the editor, for all sorts of general building and +military purposes. It is a curious fact, which many readers could +verify, that frequently one lives one's life under certain conditions, +and in reality remains absolutely blind to their presence and +potentialities. Here was I, living in a country where some of the most +beautiful old homesteads are on the principle of the 'Pise de terre' +construction, and a large proportion of the older farm buildings in this +district also built of similar material, with the additional pleasing +accompaniment of beautiful beams, ceilings and floors made of colonial +pine--one may advisedly add, the _despised_ colonial pine. Some of these +buildings have stood the wear and use of close on a century, and are +still an object of joy to those privileged to have an eye to see. Here +lived I, as I say, blind to its potentialities for to-day, although it +had been clearly appreciated and carried out with the most charming and +solid results by our great-grandfathers in the old slave-labour days." + + * * * + + [Illustration: + +Model of a Pise de Terre House to be built in + Three Successive Stages.+ + The right wing is planned to be built first as a complete + small cottage, eventually becoming service and servants' quarters. + _Clough Williams-Ellis, Architect_.] + + [Illustration: + +Wayside Station of Pise at Simondium, South Africa, + designed by Mr. Herbert Baker.+] + +The supervising architect, Mr. Kendall, who was responsible for carrying +out the work to the admirable design of Mr. Herbert Baker, gives the +following description of the way the work was actually executed, which +contains several very useful hints: + + * * * + +"The construction of walls determined upon was that known as 'Pise de +terre,' consisting of earth walls some 18 in. to 24 in. thick, which owe +their solidity to a simple process of ramming between wooden casings +previously placed in position on both sides. These walls are built in +stages of some 3 ft. in height, the wood casing being raised at +intervals as required. The frames for doors and windows are placed in +position at the right time, and anchored into the walls by means of long +hoop iron ties. These walls, when completed, give a surface almost as +hard as burnt brick, but the external angles present a slight point of +weakness, as from their exposure they would be naturally inclined to +chip away in cases of rough usage. In order to overcome this it was +arranged that irregular brick quoins should be embedded in the angles +all the way up as the work proceeded. The walls, when completed, were +then plastered and whitewashed, and present as good an appearance as +more expensively plastered brickwork. As additional security the weather +sides were given, prior to whitewashing, a coat of hot gas tar direct on +the plaster, which in all exterior work was lime plus 10 per cent. +cement. The roofs are of thatch with a fairly good overhang at the eaves +in order to form a protection for the walls." + + * * * + +On one point, however, we may reassure Mr. Kendall. I do not think he +need be afraid of his walls being destroyed by the weather even if he +has no overhang. Part of a Pise wall in my cart-shed, built in a very +exposed situation, has no overhang. Further, the wall is not covered by +cement or any other protective covering. The compressed earth was left +quite bare, and yet the three worst winters of alternating wet and frost +known for many years have made no impression upon the wall. It seems to +be both rain-proof and frost-proof. + +I may add that Mr. Pickstone informs me in a letter dated February 19th +that the Pise walls have proved an enormous success from the point of +view of protection from the heat. Whereas in an iron building lined with +wood the temperature in the hot weather went up to 104 degrees +Fahrenheit, in the station-master's Pise de terre dining-room the +thermometer registered only 86 degrees. Those who have ever lived where +such temperatures prevail will note the immense advantage gained by the +Pise walls. Such temperatures try strong men and women, and for children +they are positively death-dealing. With so successful an experiment as +that at Simondium before my eyes, I am beginning to feel that I may live +to correct my view that this universal system of building is practised +"no vairs." + + + [Headnote: The Discovery of the Old] + + X + + PLINY ON PISE DE TERRE + +Now for something which I have kept as the _bonne bouche_ of my earthy +story. At the end of my researches and experiments I found that Pliny +has got it all in his _Natural History_ in six lines! There is no need +for more words. + +"_Have we not in Africa and in Spain walls of earth, known as +'formocean' walls? From the fact that they are moulded, rather than +built, by enclosing earth within a frame of boards, constructed on +either side. These walls will last for centuries, are proof against +rain, wind, and fire, and are superior in solidity to any cement. Even +at this day Spain still holds watch-towers that were erected by +Hannibal._" --_Pliny's "Natural History,"_ Bk. XXXV, chapter xlviii. + + J. ST. LOE STRACHEY. + + Newlands Corner, Surrey. + + + + +GENERAL SURVEY + + +Always necessity has been the mother of invention. The war has proved +her prolific indeed, and her teeming offspring are seen in the +multiplicity of war contrivances and the bewildering array of +substitutes for the once common things of our daily life. Where +necessity has been most dire, there invention has unfailingly come to +the rescue with the most amazing "Ersatz" products to replace the +vanished originals. + +At any rate it pleases us to attribute the truly astonishing feats of +the Germans in this direction to their greater need rather than to any +superior ingenuity or enterprise on their part. + +That their success was often no more than moderate will be readily +admitted by anyone who, for instance, has made trial of their "Ersatz" +cigars or ration coffee. + +Still, need did at least awaken prodigious effort, ingenuity, and +enterprise--all co-ordinated and concentrated on the business of making +good a hundred paralysing deficiencies. + + [Headnote: The House Famine] + +In this present matter of National Housing the shortage of all the +generally recognised building materials as well as of actual houses is +extreme and grave. Effort, ingenuity, and enterprise in overcoming these +insufficiencies are as urgently and vitally necessary to England in +Peace as ever they were to Germany in war. Little will be said here of +the direct and intimate connection between good houses and good +citizens. + +It is assumed that those who go to the pains of reading this book have +at least glanced at the Housing Reports, and drawn certain disquieting +conclusions from the criminal and vital statistics with which the case +for reform is reinforced. + +In a recent speech the Registrar-General said: "War does not only fill +the graves, it also empties the cradles." This is no less true of bad +and inadequate housing. + +Only the most reckless and thick-skinned of the poorer population will +adventure on marriage and the bringing up of a family whilst the odds +against decent and reasonable housing persist as at present. + +True, "Housing" is very properly being given considerable prominence in +the press, and scarcely a day passes but there appears an article or +letter dealing with this question. + +Usually we are left but little wiser than we were, whilst if we chance +to know something about the subject, the general tone of vague +cheerfulness that pervades them all fills us with misgiving. + +Nothing is easier or pleasanter or more popular than to make airy +promises or predictions about the "Homes for Happy Human Beings" that, +somehow, are to be prepared for our returned soldiers, and for all those +others who are housed miserably or not at all. It is very easy to +predict and promise, but without adequate materials performance is not +merely difficult, it is impossible. + +There is a world-shortage of almost every manufactured or cultivated +product; there is also a labour famine, a money famine, and a transport +famine. + +In this country, closely connected with these deficiencies and looming +ominously over them all, is, as we have said, our house-famine. + +To relieve the last in face of the others, and without further +aggravating them, is one of the most grave and pressing of the many +problems that confront us. + +Briefly the problem is this: To provide a maximum of new housing with a +minimum expenditure of labour, money, transport, and manufactured +materials. + +Broadly speaking, so far as rural housing is concerned, the solution +must be sought through the use of natural materials already existing on +the site, materials that can be worked straight into the fabric of the +building, without any elaborate or costly conversion, and that by local +labour. + +"Pise de Terre," "Chalk Compost," and "Cob" are three alternative forms +of construction, one of which will usually fulfil the above conditions +in any given situation. + +Despite the somewhat outlandish and high-sounding name of the first, it +is nothing more than a very old and very simple method of building, +recently revived through stress of circumstances. The rude technique has +happily been kept alive and preserved for us in out-of-the-way corners +of the Continent and in our Colonies. Wherever there is a sufficiency of +sunshine to effect the necessary drying, there have earth buildings +arisen and prospered. + +"Cob" building needs less introduction, as it is still well understood +and a living craft in several parts of Great Britain, notably in +Devonshire and South Wales, where its merits and advantages have been +recognised apparently from the earliest times. + +All those indeed who are familiar with this method of construction are +fully alive to its virtues, and the same is true of Pise-building, both +in chalk and earth, and also of clay-lump. + +This book, however, is addressed to those who have in the past built +only with stone, brick, concrete, timber and plaster, etc., and who are +only now considering a reversion to the more primitive construction here +described, through the shortage or absolute lack of their former +materials. + + [Illustration: + +Front and Back Elevations of Cottage designed by Sir Edwin + Lutyens and Mr. Alban Scott.+ + This Cottage can be built in Cob, Pise, Concrete, Stone, or Brick.] + + [Illustration: + +Plan of Cottage designed by Sir Edwin Lutyens and Mr. Alban Scott.+] + +It is not so much a question as to whether a Cob or Pise house is +preferable to one of brick or stone or concrete--though there are many +who profess a lively preference for the former--but as to whether you +will boldly revert to these old and well-tried methods of building, or, +in the absence of the ordinary materials, feebly sit down and build +nothing at all. + +For that will, inevitably, be the alternative for a great many private +persons. National and Public-Utility Housing Schemes and public and +industrial works of all sorts will naturally and properly claim priority +in the matter of all building materials--and the private individual, so +far as he can secure such materials at all, will only do so at a price +that is the logical outcome of an unprecedented demand and an ominously +inadequate supply. + + [Headnote: Local Materials] + +Timber, tiles, slates, plaster, and ironmongery he must still purchase +and transport as best he may--but the shell of his house, its outer +walls at least, could and should be raised from the soil of the site +itself by the employment of the simplest gear and a small amount of +unskilled local labour. + +So acute indeed is the transport problem, and so small is the hope of +any substantial improvement in the near future, that any expedient +tending to ease matters in this respect is worthy of the most serious +attention. + +The restrictions imposed by high freights will of themselves tend to +check the often senseless and unnecessary importation of materials +foreign to a district, which in the past was the despair of architects +of the "traditional" school. + +It was a wasteful practice that had gone far to obliterate all but the +most robust traits in the old and very diverse local building +conventions of rural England. + +Formerly, he who wilfully carried bricks into Merioneth or the +Cotswolds, or slates into Kent or ragstone-rubble into Middlesex, was +guilty of no more than foolishness and an aesthetic solecism. + +Under present conditions such action should render him liable to +prosecution and conviction on some such count as "Wasting the shrunken +resources of his country in a time of great scarcity, . . . in that he +did wantonly transport material for building the walls of a house by +rail and road from A to B when suitable and sufficient material of +another sort and at no higher cost existed, and was readily accessible +hard by the site at B." + +That indeed is our one chance of salvation, the existence and use of +"the materials of another sort hard by the site." + +These natural materials and their appropriate use in building will be +considered in the following pages. + + * * * + +The Lutyens-Scott cottage, of which illustrations are given, is designed +with a special view to the use of such local materials as cob, chalk, +and Pise, though it could also be constructed without appreciable +modification in stone or brick. + +It is thus a model of unusually universal application, providing, too, +accommodation such as is certain to be demanded by the new and more +educated generation that it is the aim of the country to produce. + + + + +I + +_COB_ + + +Sec. I. GENERAL + +If ever the counties of England recover their bygone loyalty to their +own materials and their old traditions, then cob-building will return to +Devon and the West. Cheap bricks, cheap transport, and the ignoble rage +for fashions from the town went far to oust provincial cob from the +affections of those whom, with their forbears, it had housed so well for +several centuries. + +Whether the new loyalty be from within, or be imposed from without by +force of circumstances, matters little. What does matter is the fact of +its revival. + +For with it will come again the building of cottages that are knit +intimately to their sites and surroundings as of old, cottages +consanguineous with the ground they stand on, be it brick-earth, rock, +or common soil. + +The soil of Devonshire and of many parts of Wessex and of Wales serves +excellently well for building in cob or "clom."[3] + + [Footnote 3: Probably, indeed, there is no county in the kingdom + that has not considerable areas where the soil would, if tried, + prove well adapted for cob-building.] + +The soil itself suggested the construction, and the men of Wessex were +quick to take the hint and to act on it. + +The yeomen and small-holders of earlier days were commonly builders too, +and often built their own homes in their own way, yet by the guiding +light of local tradition. + +Thus the old Devonian countryman in need of a house would set to and +build it himself--of stone if that were handy and easily worked, of cob +if it were not. + +No doubt the doors and windows would be made and fitted by the village +wheelwright; but the cottager himself would thatch or slate the roof as +naturally and successfully as he built. + +The skill and care with which these versatile amateurs built their +houses was not always of the highest, and careless construction, like +other sins, is visited on the children--the worse the sooner. + +Thus it is that there are to-day plenty of old cob cottages that are +both damp and insecure, but to condemn cob building in general because +certain old builders were careless, ignorant, or incompetent is to +condemn all materials from wattle and daub to ferro-concrete in the same +breath. + +Cob, being a humble, amenable, and thoroughly accommodating substance, +has reaped the inevitable reward of good nature in being "put upon" and +in being asked to stand what is quite beyond its powers of endurance, +and yet Devon cob houses of Elizabethan date are not uncommon. + +It is very reasonable in its demands, but two things it does +require--dry foundations and a good protecting roof. + +To quote an old Devonshire saw on cob--"Giv'un a gude hat and pair of +butes an' 'er'l last for ever." + +In many instances the Devonshire leaseholder, usually only a +"life-lease" holder, built badly and on indifferent foundations. He +neglected to repair his thatch, with the consequence that ruin followed +sooner or later. He did not always use rough-cast, so that it often +happened that by the time the lease expired the unfortunate landowner +found that the cottage fell in--in the literal as well as in the legal +sense. The lower portions of the walls were honey-combed with rat-holes, +the walls bulged out or fissures resulted from subsidence, and the +dwelling presented that appearance of squalor and meanness that has led +so many to decry the mud buildings of Devon as relics of bygone +barbarism. But if adequate care is bestowed on the construction, there +is no reason why cob cottages should not prove at one and the same time +comfortable to the inmates and pleasant to the eye, and endure for many +generations. + + [Illustration: + +Another view of the Cob House built by Mr. Ernest Gimson, + near Budleigh Salterton, Devon.+ + _See Frontispiece_] + + [Illustration: + +A fine Specimen of a Devonshire Cob House.+] + + [Headnote: The Beauty of Cob] + +As to their comeliness and longevity, a day's walk in Devon, or, failing +that, a glance at the printed pictures will tell all that need be told. +That the beauty of cob buildings is not due merely to the irregularities +and weathering produced by the passage of time is sufficiently proved by +the photographs of Mr. Gimson's charming cob cottage, taken soon after +he had finished it. + +The work was done a year or two before the war; this is Mr. Gimson's own +description of the manner of its building: + + * * * + +"The cob was made of the stiff sand found on the site; this was mixed +with water and a great quantity of long wheat straw trodden into it. The +walls were built 3 ft. thick, pared down to 2 ft. 6 in., and were placed +on a plinth standing 18 in. above the ground floor, and built of cobble +stones found among the sand. The walls were given a coat of plaster and +a coat of rough-cast, which was gently trowelled over to smooth the +surface slightly. I believe eight men were engaged on the cobwork, some +preparing the material, and others treading in on to the top of the +walls. It took them about three months to reach the wall plate; the cost +was 6s. a cubic yard, exclusive of the plastering. No centring was used. +The joists rested on plates, and above them the walls were reduced to 2 +ft. 2 in. in thickness to leave the ends of the joists free. The beams +also rested on wide plates and the ends were built round with stone, +leaving space for ventilation. Tile or slate lintels were used over all +openings. The cost of the whole house was 6-1/2d. a cubic foot. Building +with cob is soon learnt--of the eight men, only one of them had had any +previous experience, and, I believe, he had not built with it for thirty +years. This is the only house I have built of cob." + + * * * + +What is most interesting in this narrative is the workmen's lack of +experience, which seems to have been no hindrance. Anyone who proposes +to revive the use of cob may take courage from Mr. Gimson's evidence. +The time spent in building the walls was reasonable and the cost low. It +may be guessed that the post-war rise in cost will be no greater in +proportion, if as great, when compared with brickwork. The natural charm +of the wall surface is enhanced by the crown of thatched roof, modelled +with a skill which few can bring so certainly to their task as Mr. +Gimson. + + + [Headnote: Method of Building] + +Sec. II. METHOD OF BUILDING + +_Composition._--Cob is a mixture of shale and clay, straw and water. +Shale is a common and widely distributed stratified formation of a slaty +nature, and there are few types of clay soil that would not serve for +cob-making. + +The precise relative proportion of the first two ingredients varies, +depending on their individual peculiarities. + +Local custom as to the composition and preparation of the mixture will +generally be found to have adjusted itself to the peculiarities of the +soil. + +The following extract is from an analyst's report on a sample of typical +old cob walling: + + * * * + +"The material when placed in water fell to pieces. On analysis, it was +found to consist of: + + Per cent. + Stones (residue on 7 by 7 mesh sieve) 24.40 + Sand, coarse (residue on 50 by 50 mesh sieve) 19.70 + Fine sand (through 50 by 50 mesh sieve) 32.50 + Clay 20.60 + Straw 1.25 + Water, etc. 1.55 + ------ + 100.00 + ------ + +"The material is a conglomerate of slaty gravel with a very sandy clay, +to which mixture a small proportion of straw has been added. + +"The clay acts as an agglutinant, and the straw as a reinforcement. + +"Efficient protection from frost and rain would be necessary before such +material could be considered weatherproof." + + * * * + + [Illustration: + +A Devonshire Cob Farmhouse, probably between 200 and 300 years old.+] + + [Illustration: + +A Cob-built Village.+] + +(N.B.--Lime is occasionally added to the clay-shale, but this is not +usual.) + +_Mixing._--The old method of mixing by hand is as follows: A "bed" of +clay-shale is formed close to the wall where it is to be used, +sufficient to do one perch. A perch is superficial measurement described +as 16-1/2 ft. long, 1 ft. high, and the amount of material will vary +according to the thickness of wall required. Four men usually work +together. The big stones are picked out. The material is arranged in a +circular heap about 5 or 6 ft. in diameter. + +Starting at the edge the men turn over the material with cob picks, +standing and treading on the material all the time. One man sprinkles on +water, and another sprinkles on barley straw from a wisp held under his +left arm. The heap is then turned over again in the other direction, +treading continuing all the time. "Twice turning" is usually considered +sufficient. Straw bands may be wrapped puttee-wise around the legs of +the men to keep them clean, and these are removed at the end of the day. + +More rarely the mixing is done in a rough trough, whilst a power-driven +"pan-mill" has also been tried with success; though one would think that +the use of such a machine might tend to diminish the binding strength of +the straw submitted to its grinding. + + [Headnote: Implements] + + [Illustration: COB PICK (Measured from example at Great Fulford).] + +_Building._--In building a man stands on the low base-wall, and lays the +material handed up to him on the cob picks, treading it into position. +Thorough treading is important, and the heels should be well used. The +material is allowed to project each side an inch or so beyond the stone +base to allow for paring down afterwards. The courses are usually about +2 ft. high. The cob should be laid and trodden in diagonal layers, as +shown in the diagram: this is to secure proper bonding. It takes from +two to three weeks for a course to dry, according to the weather, and +five or six men would be required to build the walls of an ordinary +cottage. This would not keep them continuously employed, however, and +they would require to have several buildings in hand at the same time, +so as to be able to turn from one to the other while the courses were +drying. + + [Illustration: COB COURSE, OR SCAR, SHOWING DIAGONAL LAYERS.] + +At the completion of a course the corners are plumbed up from the stone +base below, a line is stretched through and the wall is then pared down +"plumb" with the "paring iron" by the man standing on the wall. +Sometimes, however, the paring down is left until the wall is finished +and dry. Four men will do about four perches per day of a wall 2 ft. +thick, preparing and laying material. + +The material is rarely laid between timber shuttering as in Pise work, +as the retaining boards tend seriously to retard the drying out. + + [Illustration: PARING IRON (Measured from example at Great Fulford)] + +_Drying._--If a course takes from two to three weeks to dry, it +naturally takes a long time for a whole cottage to completely dry out. +The walls can be built from about March to September. The internal +fitting, plastering, etc., can be done in the winter, but the external +rendering must not be done for at least a year, perhaps two years, to +allow the walls to become perfectly dry. + +As unprotected cob is sensitive to frost, especially if not thoroughly +dried out, it should be given a good external rendering as soon as it is +really dry, and should in the meantime be protected from frost by some +temporary covering, straw-matting or what not. Also all cob-work must be +protected from the rain both whilst building and when built. + +No artificial methods of drying are at present usual, beyond good fires +inside during the winter, though, as under such conditions a cob cottage +is not usually considered fit to live in for several months after +completion, some artificial means of drying might be worth considering. + +_Foundations and Base._--The depth of the excavations required for the +foundations naturally depends upon the character of the site and soil, +as also does the spread of the footings, if any. + +The base-course wall of brick, stone, or concrete should be carried up +some 2 ft. or so above ground level. In old days this walling was not +infrequently built "dry"--but good lias lime or cement should be used in +all new work. + +The damp-course too was an unknown refinement to the by-gone builders, +and the introduction of this one improvement alone makes the new cob +cottage a very different dwelling from the old. + +The usual forms of damp-course serve well for cob walls, though slates +laid butt and broken joint in cement are probably the best. + + [Headnote: Walls and Roofs] + +_Thickness of Walls._--The thickness of walls may be anything you please +from 18 in. upwards. There are old examples a full 3 ft. across, but for +an ordinary two-storied cottage a thickness of about 2 ft. is general. +Eighteen inches is certainly the minimum thickness, and would not +ordinarily be adopted for any but one-storied buildings. + +The first-floor walls are made the same thickness as those below, for if +they were reduced in width, as is usual in a stone building, the extra +weight thus thrown on to one side of the ground floor walls would tend +to make them bulge, unless quite dry and thoroughly set. + +There are old cob walls in existence fully 30 ft. in height, and there +is no apparent limit in this direction provided they are thick enough. + +The upper layers compress the lower ones, and automatically render them +more dense and stone-like and fit to bear the load imposed above. + +_Hipped Roofs._--As a general rule, however, it is found expedient to +hip back the roof rather than carry it up in a tall gable, partly +because cob-building at a great height above the ground in short and +diminishing layers is a somewhat tedious process, partly because a +hipped roof with good eaves is very welcome for the protection that its +projection affords the walling. + +_Masonry and Carpentry._--The bonding of cob to stone and brick is +sometimes liable to leave an open joint that will require filling when +the cob dries and shrinks. Many of the chimneys in old cob houses are of +brick or stone, and brick and stone jambs are sometimes to be seen in +cob walls, but they are probably by way of repairs to damaged corners. +It is considered better to have cob all round, so ensuring the uniform +settlement of the building. + +The timber built into old cob does not seem to decay. The walls are +usually so dry, especially when plastered, that the wood is well +preserved. The straw in the interior of old cob walls is often as bright +as when put in. The straw in cob performs a similar function to hair in +plaster. Heather has sometimes been used instead of straw with good +results. + + [Illustration: WALL COPINGS.] + +The old practice was for beams, wall plates, joists, etc., to be just +bedded on the cob, and for the cob to be filled in between the joists. +In new work, particularly when the use of imperfectly seasoned timber is +unavoidable, it would be wise to take the usual precautions as to the +proper ventilation of all "built in" woodwork--especially the ends of +joists and so forth. Roofs must of course be tied and exercise no thrust +on walls. The roof plates are sometimes tied down by galvanised iron +wire. + + [Illustration: LINTEL-BEARING CROSS-PIECE] + +Door and window-frames are also fixed to wood blocks built into the +jambs and to the wood lintels above. The frames are sometimes near the +outer face of wall, sometimes near the inner-face. Where the door-frames +are on the interior face of a 2 ft. thick wall, a convenient porch +results. + + [Illustration: + +A Devonshire Farm, Local Material (Cob).+] + + [Illustration: + +Devon Country House, built of Devon Cob.+] + +Other joinery is fixed to wood pins driven into the cob where required. + +Corners are usually of cob, though stone quoins are occasionally met +with. + +Lintels are usually of wood well tailed into the wall and resting on a +wood pad placed crosswise. + + [Headnote: Protection] + +_Protection._--Old buildings that have been neglected are often found to +be somewhat eroded towards the bottom of their walls through the action +of rain and frost. + +Protection is less here than higher up under the projecting eaves, and +the Achilles' heel of the cob wall is undoubtedly its base. + +This vulnerable part, exposed as it is to driven rain, back-splash, and +the casual kicks, should be given special protection. + +Where the base is of cob and not of masonry, the traditional method is +to provide a good deep skirting of pitch or tar, or a mixture of both, +applied hot to the face of the rendering that should completely cover +the exterior of all cob work. + +This rendering is usually composed of lime and hair mortar, though +Portland cement has come into use to some extent recently. + +Cement, however, is apt to be rather too "short" and brittle, and it +does not always hold to the cob walling very securely. + +A rendering consisting of an equal mixture of cement and lime with three +parts of sand adheres well to cob, however, and is probably the best +coating that can be given to it. + +This coating can be colour-washed or lime-whited in the usual way. The +granular surface of rough rendering or of "slap-dash" on the slightly +wavy surface of cob walling perhaps gives to whitewash its very highest +opportunity and charm. + +Certain it is that the old cob cottages of Devon with the pearly gleam +of their white walls, their heaving bulk of thatch and their trim black +skirtings, are as gracious and as pleasant to the eye as any in all the +length and breadth of England. + +Within, lime-and-hair mortar plastered straight on to the cob makes an +excellent lining. + +_Chimneys._--Nowadays, chimneys are commonly built up in brick or stone, +but numerous good examples survive of flues and stacks constructed in +cob. The insides of these are pargeted with lime and cow-dung in the +usual way, brickwork being only introduced immediately around the +fireplaces. + +_Rats._--Where the surface rendering of cob-walls has been omitted or +has been allowed to fall away, an enterprising rat will sometimes do +considerable damage by his tunnelling. + +A little powdered glass mixed with the lower strata of a wall will +discourage any such burrowing, but the best preservative for any cob +building is a thoroughly good skin of rendering, especially if this be +reinforced by fine-mesh wire-netting secured to the wall. + +_Strength._--The strength of cob walls is surprisingly great so long as +they are vertical, and are not subjected to undue lateral thrust or +tension. + +Beams as large as 12 in. by 12 in. may be seen supported by old cob +walls, and there is nothing likely to be asked of the material in the +way of strength to which it cannot easily respond. + +_Design._--Cob, like every other material, should have a certain say in +the design of any building in which its use is intended. + +The chief desiderata are a plain straightforward plan and broadly +treated elevations where voids and solids are carefully disposed with an +eye to getting as large unbroken blocks of cob as possible. + + [Illustration: + +Cob House temp. Elizabeth, Lewishill.+ + Walls from 3 ft. to 4 ft. thick. A wing was added in 1618. + This farm has been occupied by the family of the present holder + between 300 and 400 years.] + + [Illustration: + +Another Devonshire (Cob) Farmhouse, Weeke Barton.+] + +The cracks that are sometimes found in old cob buildings are almost +entirely attributable to unsuitable design in such respects, or to bad +foundations. + +Cob walls built up in the ordinary way are not very suitable for +internal partitions on account of their considerable width and the +consequent waste of space, though in old work cob was sometimes used as +a filling for stud and lath partitions which were finally plastered over +in the usual way. + +The sun-dried clay-lumps so much used for walling in Suffolk would seem +to be admirable for forming the partitions in a house of cob. + +Cob work is usually repaired with rubble, stone, or brick. + +New openings are easily cut through cob walls, and this fact has +occasionally led to the collapse of an old building through the zeal for +light and air of some new occupier exceeding his caution, and causing +him to cut away the substance of his walls in cheerful disregard of the +laws of gravity. + + +Sec. III. CONCLUSION + + AUTHORITIES--ANCIENT AND MODERN + +Not by any means was cob exclusively the poor man's material, and +several old homes of this sort still survive that are of some +consideration. + + [Headnote: Raleigh's House] + +Amongst them is Hayes Barton, the birthplace of Sir Walter Raleigh. +Writing of Raleigh and his home, Mr. Charles Bernard says: + + * * * + +_Sir Walter Raleigh's House._--"He had great affection for his boyhood's +home--the old manor-house at Hayes Barton where he was born, and did his +best to secure it from its then owner. 'I will,' he wrote, 'most +willingly give you whatsoever in your conscience you shall deme it worth +. . . for ye naturall disposition I have to that place, being borne in +that house, I had rather see myself there than anywhere else.' But alas! +it was not to be, and the snug and friendly Tudor homestead passed into +other hands. The house at Hayes Barton was probably not newly built when +Raleigh's parents lived there, and it says much for the character of cob +that the house is as good to-day as ever it was; though for all that it +has, to use Mr. Eden Phillpotts' words, 'been patched and tinkered +through the centuries,' it 'still endures, complete and sturdy, in +harmony of old design, with unspoiled dignity from a far past.' Lady +Rosalind Northcote gives the following description of the house in her +_Devon_. She writes: "In front of the garden, a swirling stream crosses +a strip of green; and in the garden, at the right time, one may see the +bees busy among golden-powdered clusters of candytuft, and dark red +gillyflowers, and a few flame rose-coloured tulips, proud and erect. The +house is very picturesque; it has cob walls and a thatched roof, and is +built in the shape of the letter +E+; a wing projects at either +end, and in the middle the porch juts out slightly. The two wings are +gabled; there is a small gable over the porch and two dormer ones over +the windows at each side of it, the windows having lattice lights and +narrow mullions. Dark carved beams above them show up well against the +cream-coloured walls. The heavy door is closely studded with nails, and +over it fall the delicate sprays and lilac "butterfly" blossoms of +wistaria.'" + + + [Illustration: + +Ceilings of Modelled Plaster from old Cob Houses in Devon.+] + + [Illustration: + +A Cob Garden-wall with Thatched Coping.+] + +_Reed Thatch._--In recent years slates or tiles have replaced thatch for +the roofing of cob buildings and walls, owing to the cost of reed (the +local name for the straw from which the grain has been hand-threshed by +flail to prevent the straw being broken), and the difficulty of getting +good thatchers. The opinion is held by many that the lasting quality of +thatch has deteriorated since the practice of liming the cornland has +unfortunately been given up. + +_Primitive Methods._--Formerly the ground floors of cob cottages were +all cobbled, but these have, generally speaking, been replaced by lime, +ash, or cement floors. The cob builders of past generations apparently +made no use of the square, plumb-line, or level. No laths were used for +the walls, which were plastered within; outside, rough-cast or +"slap-dash" was laid on. + + [Headnote: Mr. Baring-Gould] + +_Mr. Baring-Gould's Testimony._--Mr. S. Baring-Gould, in his _Book of +the West_, writing on the subject says: "No house can be considered more +warm and cosy than that built of cob, especially when thatched. It is +warm in winter and cool in summer, and I have known labourers bitterly +bewail their fate in being transferred from an old fifteenth or +sixteenth century cob cottage into a newly-built stone edifice of the +most approved style, as they said it was like going out of warm life +into a cold grave." + + + DEVON COB + +The following paragraph, taken from C. B. Allen's _Cottage-Building_, is +of interest: + +"The cob walls of Devonshire have been known to last above a century +without requiring the slightest repair, and the Rev. W. Elicombe, who +has himself built several houses of two stories with cob walls, says +that he was born in a cob-wall parsonage built in the reign of +Elizabeth, or somewhat earlier, and that it had to be taken down to be +rebuilt only in the year 1831." + +_Fruit Walls._--Again quoting Mr. Baring-Gould: "Cob walls for garden +fruit are incomparable. They retain the warmth of the sun and give it +out through the night, and when protected on top by slates, tiles, or +thatch, will last for centuries." It will be seen that the disadvantages +of cob buildings are solely due to faults of construction, and not to +any inherent defect in properly made cob as a material, and that the +construction of cottages, farm buildings, and garden walls is well +within the compass of an averagely intelligent workman. + +It is not intended to argue that the cob cottage could be advantageously +built in every county, but only that where it has been used and liked +for centuries, a wise building policy would encourage its continuance. +The materials are at hand, and the population ready to welcome this form +of dwelling-place. + + [Headnote: Old Cob Lore] + +_An Old Authority._--An old writer treating of cottage-building thus +delivers himself: + + * * * + +"A Bill for inclosing the waste lands of the kingdom having been +introduced into the House of Commons, under the auspices of the Board of +Agriculture, and as so beneficial a Bill cannot fail, sooner or later, +to pass into a law, and as in consequence thereof, many small houses +must necessarily be built, suited to small estates issuing out of +allotments of such wastes, we have been induced to submit to the +consideration of the Board three plans of such small houses to be built +of different species of materials. + +"The first is with mud walls, composed of soft mire and straw, +well trodden together, and which, by degrees, is laid on, +stratum-super-stratum, to the height required; a species of building not +uncommon for cottages, and even for better houses, barns, etc., in the +western and some other parts of the kingdom. It is the cheapest +habitation that we can construct and is also very dry and comfortable." + + * * * + +And again: + + * * * + +"Walls of mud, or of compressed earth, are still more economical than +those of timber, and if they were raised on brick or stone foundations, +the height of a foot or 18 in. above the ground, or above the highest +point at which dung or moist straw was ever likely to be placed against +them, their durability would be equal to that of marble, if properly +constructed and kept perfectly dry. The cob walls of Devonshire, which +are formed of clay and straw trodden together by oxen, have been known +to last above a century without requiring the slightest repair; and we +think that there are many farmers, especially in America and Australia, +who if they knew how easily walls of this description could be built, +would often avail themselves of them for various agricultural purposes. + +"The solidity of cob walls depends much upon their not being hurried in +the process of making them, for if hurried, the walls will surely be +crippled, that is, they will swag or swerve from the perpendicular. It +is usual to pare down the sides of each successive rise before another +is added to it. The instrument used for this purpose is like a baker's +peel (a kind of wooden shovel for taking the bread out of the oven), but +the cob-parer is made of iron. The lintels of the doors and windows and +of the cupboards and other recesses are put in as the work advances +(allowance being made for their settling), bedding them on cross pieces, +and the walls being carried up solid. The respective openings are cut +out after the work is well settled. In Devonshire the builders of +cob-wall houses like to begin their work when the birds begin to build +their nests, in order that there may be time to cover in the shell of +the building before winter. The outer walls are plastered the following +spring. Should the work be overtaken by winter before the roof is on, it +is usual to put a temporary covering of thatch upon the walls, to +protect them from the frost." + + * * * + + [Headnote: Mr. Fulford's Evidence] + +_Mr. Fulford's Evidence._--Mr. Fulford, of Great Fulford, near Exeter, +whose own village and estate can show as many good examples of old cob +work as any place in Devon, writes as follows: + + * * * + +_Cost._--"It is not possible to give a close estimate of what would now +be the comparative cost of a building in cob, stone, or brick, as this +must depend upon the exact locality of the site. It may, however, be of +assistance if I quote particulars of the relative cost of cob and stone +building in Devon in the year 1808 when cob was in common use. The +stonework referred to was rough rubble, and not with square or dressed +blocks. It must be borne in mind that up to that date practically all +material, stone, lime, etc., was carried on horses' backs. Wheeled carts +which began to creep in about the beginning of 1800, were not in general +use until twenty or thirty years later. As a boy I knew a farmer who +remembered the first wheeled cart coming to Dunsford. In 1838 the Rector +of Bridford (the 'Christowell' of Blackmore's novel) recorded the fact +that in 1818 there was only one cart in the parish and it was scarcely +used twice a year. In 1808 the price of building varied according to the +district. In the northern part of the county the common price of +stonework, including the value of three quarts of cider or beer daily, +was from 22d. to 24d. the perch (16-1/2 ft.), 22 in. in width and +1 ft. in height. Including all expenses of quarrying and carriage of +materials, stonework worked out at from 5s. to 6s. per perch running +measure, and cob estimated in like manner at about 3s. 6d. Masons when +not employed by the piece received 2s. per day, and allowance of beer or +cider. In the Dunstone district (the clay shales from which make the +best cob) masonwork was 18d. per rope of 20 ft. in length, 18 in. thick, +and 1 ft. high, stone and all materials found and placed on the spot; +cob work of the same measure was 14d. In the South Hams district +masonwork cost 2s. 6d., and cob 2s. per perch of 18 ft. in length, 2 ft. +thick, and 1 ft. high." + +_Use of Shuttering._--"In those parts of the red land where Dunstone +shillot or clay shale is not available, the red clay was mixed with +small stones or gravel, and frequently the cob was laid and trodden down +between side boards as used in building concrete walls. Three cartloads +of clay built a perch and a half of wall 20 in. wide and 1 ft. deep. +Eight bundles of barley straw, equal to one pack-horse load, were mixed +and tempered with nine cartloads of clay." + +_Roofing._--"Thatching in 1808 cost 8s. per square of 10 ft.; 100 +sheaves of wheat-straw reed, weighing 25 lb. each, were sufficient for +one square. Thatching, however, is not, as many suppose, indispensable +as a roofing for cob buildings; slate found in many parts of Devon was +frequently used, and of late years Welsh and Delabole slates, tiles, and +unfortunately, from the picturesque point of view, corrugated iron, have +to a large extent supplanted thatch." + +_A Protective Wash._--"Vancouver, in his report on the Survey of Devon +for the Board of Agriculture in 1808, gave the following recipe, which +he described as a preserving and highly ornamental wash for rough-cast +that was then getting into common use: 'Four parts of pounded lime, +three of sand, two of pounded wood ashes, and one of scoria of iron, +mixed well together and made sufficiently fluid to be applied with a +brush. When dry it gives the appearance of new Portland stone, and +affords an excellent protection against the penetrating force of the +south-westerly storms." + +_Rendering._--"For the rough-weather sides of cob buildings I have found +cement and sand, finished with a rough surface, satisfactory, and far +more durable than ordinary lime and gravel rough cast. For interior cob +walls, laths are not necessary. The old plastering was frequently laid +on too thick. Of late years I have used with excellent results granite +silicon plaster for ceilings and walls. This requires no hair, and is +easily applied." + +_The Cob Tradition._--"Cob-making was, like many other local trades, +carried on in some families from generation to generation and developed +by them into an art, but apart from these specialists, practically every +village mason and his labourers built as much with cob as they did with +stone. There are men still left in various parts of the county who have +made cob, and it would, in my opinion, be of advantage if demonstrations +could be given by them to discharged sailors and soldiers who are +anxious to take up work on the land." + +_Training of ex-Soldiers._--"In cob-building, as in many other arts and +crafts, a little showing is of far greater help to the novice than any +amount of text-book instruction. The knowledge and experience that these +men would gain from being shown, and better still, assisting an expert +in making cob, would be of material advantage in the development of the +county scheme promoted by the Central Land Association for the +establishment of ex-Service men on the land. They could try their +'prentice hands on walls, tool-sheds, cart linhays, etc., for their own +use, and some no doubt would develop into expert builders capable of +constructing walls for dwelling-houses from approved plans." + +_1819 Conditions Returned._--"The depletion of our home-grown timber +supply and the prohibitive cost of practically all building material has +in effect brought about the conditions that led our forefathers to +utilise suitable material that lay nearest to hand, and unless some +endeavour is made to follow their methods and profit by their example, +it will be impossible to provide sufficient buildings for the necessary +equipment of the allotments and small holdings, let alone housing +accommodation for the workers on the land." + + * * * + + [Headnote: A Champion of Cob] + +There is probably no one who knows more about cob than does Mr. +Fulford--certainly no one who has done more to promote the revival of +cob-building both by precept and example. + +Cob is the traditional material of his native place, he has, as it were, +been brought up on cob--he is familiar with both the ancient history and +the modern practice of cob-building, and in short, he "knows." + +When a revivalist has knowledge as well as enthusiasm, the grounds of +his faith are usually worth serious attention. + + + + +II + +_PISE DE TERRE_ + + +Sec. I. GENERAL + +_What it is._--"Pise de terre" is merely the French for rammed earth, +and rammed earth is an exceedingly good material for the building of +walls. + +The odd thing is that its very obvious merits should have secured it +such small attention. + +It is no new-fangled war-time invention brought forth by our present +necessity, but a very ancient system well proved by centuries of trial. + +_History._--Pliny gives an excellent account of Pise-building in his +_Natural History_, and Monsieur Gorffon, who published a treatise on +this method of construction in 1772, states that it was first introduced +into France by the Romans. + +The following extracts from an old book based on a French original will +serve well as an introduction to the study of Pise-building: + + * * * + +_Capabilities._--"An account of a method of building strong and durable +houses, with no other materials than earth; which has been practised for +ages in the province of Lyons, though little known in the rest of +France, or in any other part of Europe. It appeared to be attended with +so many advantages, that many gentlemen in this country who employ their +leisure in the study of rural economy were induced to make a trial of +its efficiency; and the result of their experiments has been of such a +nature as to make them desire, by all possible means, to extend the +knowledge and practice of so beneficial an art. + +"The possibility of raising the walls of houses two or even three +stories high, with earth only, which will sustain floors loaded with the +heaviest weights, and of building the largest manufactories in this +manner, may astonish every one who has not been an eye-witness of such +things." + +_Of Pise and its Origin._--"Pise is a very simple manual operation; it +is merely by compressing earth in moulds or cases, that we may arrive at +building houses of any size or height." + +_Locale._--"This art, though at present confined to the single province +of the Lyonese in France, was known and practised at a very early period +of antiquity. The Abbe Rozier, in his _Journal de Physique_, says that +he has discovered some traces of it (Pise) in Catalonia; so that Spain, +like France, has a single province in which this ancient manner of +building has been preserved. The art, however, well deserves to be +introduced into more general use. The cheapness of the materials which +it requires, and the great saving of time and labour which it admits of, +must recommend it in all places and on all occasions, but the French +author says that it will be found particularly useful in hilly +countries, where carriage is difficult, and sometimes impracticable; and +for farm buildings, which, as they must be made of considerable extent, +are usually very expensive, without yielding any return." + + + [Headnote: Method of Building] + +Sec. II. METHOD OF BUILDING + +There is an exhaustive article on Pise in Vol. XXVII of _The Cyclopaedia +or Universal Dictionary of Arts, Sciences, and Literature_, published in +1819. The writer, Abraham Rees, D.D., F.R.S., F.L.S., draws chiefly on +French authorities and his directions are most detailed and precise. + + [Illustration: PISE. + _Implements for Pise or Rammed Earth Buildings_ + +Pise Plant and Implements.+ + (Reproduced from an old Encyclopaedia.)] + +_Definition._--He introduces his subject thus: + +"Pise-building, in Rural Economy, the name of a method of building with +loamy or other earthy matters, which has long been practised with great +success, and in a very cheap manner, in some departments of France, and +which is now had recourse to with similar advantage in some parts of +this country. It has been described, delineated, and recommended by Mr. +H. Holland in the first volume of _Communications to the Board of +Agriculture_, and is to be managed somewhat in the manner directed +below." + + * * * + +At great length and with immense detail, the plant, the preliminaries, +and the process are each severally described. + +The pith of the matter is sufficiently given by the following extracts: + +_Shuttering._--"For the construction of the mould, take several planks, +each 10 ft. long, of light wood, in order that the mould may be easy to +handle; deal is the best as being least liable to warp. To prevent which +the boards should be straight, sound, well seasoned, and with as few +knots as possible. Let them be ploughed and tongued, and planed on both +sides. Of these planks, fastened together with four strong ledges on +each side, the mould must be made, 2 ft. 9 in. in height; and two +handles should be fixed to each side. + +"All the boards and ledges here mentioned must be, after they are +planed, something more than 1 in. thick." + +_Rammer._--"The instrument with which the earth is rammed into the mould +is a tool of the greatest consequence, on which the firmness and +durability, in short the perfection, of the work depends. It is called a +pisoir, or rammer; and though it may appear very easy to make it, more +difficulty will be found in the execution than is at first apprehended. +A better idea of its construction may be formed by examining the Plate, +in which it is delineated, than any words can convey. It should be made +of hard wood, either ash, oak, beech, walnut, etc., or what is +preferable, the roots of either of them." + +_Method of Working._--"Pise contains all the best principles of masonry, +together with some rules peculiar to itself, which are now to be +explained. + +"To begin with the foundation; this may be made of any kind of masonry +that is durable, and should be raised to the height of 2 ft. above the +ground; which is necessary to secure the walls from the moisture of the +earth, and the splashing of the rain, which will drop from the eaves of +the roof.[4] When these foundation walls are made level, and 18 in. +thick, mark upon them the distance at which the joists are to be set, +for receiving the moulds; those distances should be 3 ft. each from +centre to centre. Each side of the mould being 10 ft. long, will divide +into three lengths of 3 ft. each, and leave 6 in. at each end, which +serve to lengthen the mould at the angles of the house and are useful +for many other purposes. After having set the joists in their places, +the masonry must be raised between them 6 in. higher, that is, to a +level with the joists; there will, therefore, altogether be a base of +2-1/2 ft., which in most cases will be found more than sufficient to +prevent the rain, frost, snow, or damp from injuring the walls. Raise +the mould immediately on this new masonry, placing it over one of the +angles of the wall. + + [Footnote 4: The introduction of a damp-course and the provision + of gutters at the eaves greatly reduce the function of the + masonry base in modern work.] + + [Headnote: The Ramming] + +"A workman should be placed in each of the three divisions of the mould, +the best workman being placed at the angle. He is to direct the work of +the other two, and by occasionally applying a plumb-rule, to take care +that the mould does not swerve from its upright position. The labourers +who dig and prepare the earth must give it in small quantities to the +workmen in the mould, who, after having spread it with their feet, begin +to compress it with the rammer. They must only receive at a time so much +as will cover the bottom of the mould to the thickness of 3 or 4 in. The +first strokes of the rammer should be given close to the sides of the +mould, but they must be afterwards applied to every other part of the +surface; the men should then cross their strokes, so that the earth may +be compressed in every direction. Those who stand next to one another in +the mould should regulate their strokes so as to beat at the same time +under the cord, because that part cannot be got at without difficulty, +and must be struck obliquely; with this precaution, the whole will be +equally compressed. The man at the angle of the wall should beat +carefully against the head of the mould. + +"Care must be taken that no fresh earth is received into the mould till +the first layer is well beaten, which may be ascertained by striking it +with a rammer; the stroke should leave hardly any print on the place. +They must proceed in this manner to ram in layer after layer, till the +whole mould is full. When this is done, the machine may be taken to +pieces, and the earth which is contained will remain firm and upright, +about 9 ft. in length and 2-1/2 ft. in height. The mould may then be +replaced for another length, including 1 in. of that which has first +been completed. + +"The first course being thus completed, we proceed to the second; and +here it must be observed that in each successive course we must proceed +in a direction contrary to that of the preceding. It may easily be +conceived, that with this precaution the joints of the several lengths +will be inclined in opposite directions, which will contribute very much +to the firmness of the work. There is no reason to fear overcharging the +first course with the second, though but just laid; for three courses +may be laid without danger in one day. + +"This description of the first two courses is equally applicable to all +the others, and will enable any person to build a house, with no other +materials than earth, of whatever height and extent he pleases. + +"With respect to the gables, they may be made without any difficulty, by +merely making their inclination in the mould and working the earth +accordingly." + + +Sec. III. THE THEORY AND SCIENCE OF PISE + +_The Value of Ramming._--"Beating, or compression, is used in many +different sorts of work; the ancients employed it in making their rough +walls; the Italians employ it for the terraces which adorn their houses; +the Moors for all their walls; the Spaniards, the French, and others for +some of the floors of their apartments. The intent of the ancient +architects, when they recommended the beating of cement and other +compositions used in building, was to prevent them from shrinking and +cracking; and it is employed for the same purpose in walls which are +made of earth. The beater, by repeated strokes, forces out from the +earth the superfluous water which is contained and closely unites all +the particles together, by which means the natural attraction of these +particles is made powerful to operate, as it is by other natural causes +in the formation of stones. Hence arises the increasing strength and +astonishing durability which houses of this kind are found to possess." + +_An Experiment._--"Upon beating a small portion of earth, and weighing +it immediately afterwards, it was found to weigh 39-1/2 lb. Fifteen days +after, it had lost 4-1/4 lb. In the space of another fifteen days it +lost but 1 lb.; and in fifteen days after that its weight diminished +only 1/2 lb. In the space of about forty-five days the moisture was +completely evaporated, and its weight was diminished about one-eighth; +consequently only one-eighth of the whole mass was occupied by moisture, +and this small proportion cannot at all affect the solidity and +consistency of the earth so treated. This experiment is also sufficient +to show the difference between this kind of building and that vulgar +kind called in England 'mud-walling.'" + +_Rate of Work._--"In one single day three courses of about 3 ft. each +may be laid one over the other; so that a wall of earth of about 8 or 9 +ft., or one story high, may be safely raised in one day. Experience has +proved that as soon as the builders have raised their walls to a proper +height for flooring, the heaviest beams and rafters may without danger +be placed on the walls thus newly made; and that the thickest timber of +a roof may be laid on the gables of pise the very instant they are +completed." + + + [Headnote: Suitable Soils] + + ON EARTH PROPER FOR BUILDING + +_Suitable Soils._--"1st. All earths in general are fit for that use, +when they have not the lightness of poor lands nor the stiffness of +clay. + +"2ndly. All earths fit for vegetation. + +"3rdly. Brick-earths; but these, if they are used alone, are apt to +crack, owing to the quantity of moisture which they contain. This, +however, does not hinder persons who understand the business from using +them to a good purpose. + +"4thly. Strong earths, with a mixture of small gravel, which for that +reason cannot serve for making either bricks, tiles, or pottery. These +gravelly earths are very useful, and the best pise is made of them." + +_Soil Tests._--"The following appearances indicate that the earth in +which they are found is fit for building: when a pickaxe, spade, or +plough brings up large lumps of earth at a time; when arable lands lies +in clods or lumps; when field-mice have made themselves subterraneous +passages in the earth; all these are favourable signs. When the roads of +a village, having been worn away by the water continually running +through them, are lower than the other lands, and the sides of those +roads support themselves almost upright, it is a sure mark that pise may +be executed in that village. One may also discover the fitness of the +soil by trying to break with one's fingers the little clods of earth in +the roads, and finding a difficulty in doing it; or by observing the +ruts of the road, in which the cart-wheels make a sort of pise by their +pressure; whenever there are deep ruts on a road, one may be sure of +finding abundance of proper earth. + +"Proper earth is found at the bottom of the slopes of low lands that are +cultivated, because every year the rain brings down the fat or good +earth. It is frequently found on the banks of the river, but above all, +it is found at the foot of hills, and on all cultivated lands which have +much slope. In digging trenches and cellars for building, it generally +happens that what comes out of them is fit for the purpose." + + + ON THE MIXTURE OF EARTHS + +_Soil Blending._--"As it may sometimes happen that earth of a proper +quality is not to be found on the spot where it is intended to build, it +becomes of importance to attend to the method of mixing earths; for +though the earth which is near at hand may not of itself be proper, it +is very probable that it may be rendered so by the mixture of a small +quantity of another earth fetched from a distance. The principle on +which a mixture must be made is very simple; strong earths must be +tempered with light; those in which clay predominates, with others that +are composed more of chalk and sand; and those of a rich, glutinous +substance, with others of a poor and barren nature. The degree in which +these qualities of the earths prevail must determine the proportions of +the mixture; which it is impossible here to point out for every +particular case, but which may be learnt by a little practice. Some easy +methods will be described, by which any one may make a trial of the +qualities of his earth. + +"It will not be amiss to mix with the earth some small pebbles, gravel, +rubbish of mortar, or in short any small mineral substances; but none of +the animal or vegetable kind must be admitted.[5] Such hard substances +bind the earth firmly between them, and being pressed and pressing in +all directions, contribute very much to the solidity of the whole; so +that well-worked earth, in which there is a mixture of gravel, becomes +so hard at the end of two years that a chisel must be used to break it, +as if it was freestone." + + [Footnote 5: "The pise does not admit any vegetable or animal + substances. In mud walls they put straw, chopped hay, hair, + flocks, wool, etc., to make the mud adhere to the wood, or laths; + whereas the workmen who build in pise are careful to pick out the + least straw or the smallest bit of root which remains in the + earth: in short, the pise is a mineral substance imitating stone, + consequently anything that can slake or rot must be excluded."] + + + [Headnote: Experiments] + + EXPERIMENTS TO ASCERTAIN THE QUALITIES OF ANY EARTH + +_Trial by Experiment._--"Take a small wooden tub or pail, without a +bottom, dig a hole in the ground of a court or garden, and at the bottom +of that hole fix a piece of stone, flat and level; place your tub upon +the stone, fill around it the earth that has been dug out to make the +hole, and ram it well, that the tub may be enclosed, to prevent its +bursting. Then ram into the tub the earth you mean to try; putting in, +at each time, about the thickness of three or four fingers' breadths: +when this is well rammed, add as much more, and ram it in the same +manner, and so the third and fourth, etc., till the earth is raised +above the brim. This superfluous earth must be scraped off extremely +smooth, and rendered as even as the under-part will be, which lies on +the stone. Loosen with a spade the earth around the tub, and you will +then be able to take it out, and with it the compressed earth that it +contains; then turn the tub upside down, and if it is wider at the top +than at the bottom, as such vessels usually are, the pise will easily +come out, but if it should happen to stick, let it dry in the air about +twenty-four hours, and you will then find that the earth is loose enough +to fall out of itself. You must be careful to cover this lump of pise +with a little board; for though a shower of rain, falling in an oblique +direction, will not injure it, yet it may be a little damaged if the +rain falls perpendicularly, and especially if it remains upon it. Leave +the lump exposed to the air, only covered with a board or flat stone, +and if it continues without cracking or crumbling, and increases daily +in density and compactness as its natural moisture decreases, you may be +sure that the earth is fit for building. But you must remember that it +is necessary that the earth employed should be taken from a little below +the surface of the ground, in order that it may be neither too dry nor +too wet; it must be observed also that if the earth is not well pressed +around the outside of the tub before it is filled, though the hoops were +of iron, they would burst, so great is the pressure of the beaten earth +against the mould, of whatever size it may be." + +_The Earth-ball Test--An Experiment which may be made at any +time._--"Every person in walking on his ground may make little balls of +earth and press them as tight as he can between his hands. If he brings +them home and puts marks on them, he will by that means know the quality +of every piece of land, and also be a judge of the mixture it will be +necessary to make." + + + [Headnote: Preparation of the Earth] + + ON THE PREPARATION OF THE EARTH FOR BUILDING + +_Soil Preparation._--"All the operations of this art are very simple and +easy; there is nothing to be done but to dig up the earth with a +pickaxe, break the clods with a shovel, so as to divide it well, and +then lay it in a heap, which is very necessary, because as the labourers +throw it on that heap, the lumps of earth and large stones roll to the +bottom, where another man may break them or draw them away with a rake. +I must observe that there should be an interval of about an inch and a +quarter between the teeth of the rake, that the stones and pebbles of +the size of a walnut, or something more, may escape, and that it may +draw off only the largest. If the earth that has been dug has not the +proper quality, which is seldom the case, and it is necessary to fetch +some better from a distance, then the mixture must be made in this +manner: one man must throw one shovelful of the best sort, while the +others throw five or six of the inferior sort on the heap, and so more +or less according to the proportions which have been previously +ascertained." + +_Rain._--"No more earth should be prepared than the men can work in one +day, or a little more, that they may not be in want; but if rain is +expected, you must have at hand either planks, mats, or old cloths to +lay over the heap of earth, so that the rain may not wet it; and then as +soon as the rain is over, the men may resume their work, which, without +this precaution, must be delayed; for it must be remembered that the +earth cannot be used when it is either too dry or too wet, and therefore +if the rain should wet it after it has been prepared, the men will be +obliged to wait till it has recovered its proper consistency--a delay +which would be equally disadvantageous to them and their employer. When +the earth has been soaked by rain, instead of suffering compression, it +becomes mud in the mould; even though it be but a little too moist, it +cannot be worked; it swells under the blows of the rammer, and a stroke +in one place makes it rise in another. When this is the case, it is +better to stop the work, for the men find so much difficulty that it is +not worth while to proceed. But there is not the same necessity of +discontinuing the work when the earth is too dry, for it is easy to give +it the necessary degree of moisture; in such a case it should be +sprinkled with a watering-pot, and afterwards well mixed up together; it +will then be fit for use." + +_Organic Matter._--"It has already been observed that no vegetable +substances should be left in the earth; therefore in digging, as well as +in laying the earth in a heap, great care must be taken to pick out +every bit of root, great and small, all sprigs and herbs, all bits of +hay and straw, chips or shavings of woods, and in general everything +that can rot or suffer a change in the earth." + + + ON THE BOND TIMBER TO BE USED IN BUILDINGS OF PISE + +_Corners._--"To make good walls, it is not sufficient that the earth be +well beaten, we must also learn to unite them well together. Here the +binders cost very little; they consist only of thin pieces of wood, +a few cramps and nails, and these are sufficient to give the greatest +stability to buildings of pise." + +Having gone on to explain that the angles of the building are formed by +the successive courses alternately crossing one another on the corner +like the alternating "long and short" quoins in a stone building, our +authority proceeds to describe how rough boards are laid between the +courses of pise so as to cross at the corner and so, entirely encased in +tightly compressed earth, they form effective ties. + +"This board must be rough, as the sawyers have left it, 5 or 6 ft. long, +something less than 1 in. thick, and in breadth about 8, 9 or 10 in., so +that there may remain on each side 4 or 5 in. of earth, if the wall is +18 in. thick; by this means the board will be entirely concealed in the +body of the wall. When thus placed neither the air nor damp can reach +it, and of course there is no danger of its rotting. This has been often +proved by experience, as in taking down old houses of pise such boards +have always been found perfectly sound, and many that had not even lost +the colour of new wood. It is easy to conceive how much this board, from +the pressure of the work raised above it, will help to bind together the +two lengths of wall and to strengthen the angle." + +_Bonders._--"It is useful (particularly when the earth is not of a very +good quality) to put ends of planks into the pise after it has been +rammed about half the height of the mould. These ends of planks should +only be 10 or 11 in. long, to leave as before a few inches of earth on +each side of the wall, if it is 18 in. thick; they should be laid +crosswise (as the plank before mentioned is laid lengthwise) over the +whole course, at the distance of about 2 ft. from one another, and will +serve to equalise the pressure of the upper parts of the works on the +lower course of the pise. + +"The boards above mentioned need only be placed at the angles of the +exterior wall, and in those parts where the courses of the partition +walls join to those of the exterior wall, the same directions that have +here been given for the second course must be observed at each +succeeding course, up to the roof. By these means the reader will +perceive that an innumerable quantity of holders or bondings will be +formed, which sometimes draw to the right, sometimes to the left of the +angles, and which powerfully unite the front walls with those of the +partitions; the several parts deriving mutual support from one another, +and the whole being rendered compact and solid." + + [Headnote: The Strength of Pise] + +_Strength._--"Hence these houses, made of earth alone, are able to +resist the violence of the highest winds, storms and tempests. The +height that is intended to be given to each story being known, boards of +3 or 4 ft. in length should be placed beforehand in the pise, in those +places where the beams are to be fixed, and as soon as the mould no +longer occupies that place, the beams may be laid on, though the pise be +fresh made; little slips of wood, or boards, may be introduced under +them, in order to fix them level. The beams thus fixed for each story, +the pise may be continued as high as the place on which you intend to +erect the roof." + + + ON THE TIME AND LABOUR NECESSARY IN BUILDING + A CERTAIN QUANTITY OF PISE + +_Speed of Building._--"Besides the advantages of strength and cheapness, +this method of building possesses that of speed in the execution. That +the reader may know the time that is required for building a house, or +an enclosure, he need only be told that a mason used to the work can, +with the help of his labourer, when the earth lies near, build in one +day 6 ft. square of the pise." + +_Rendering._--"To prepare the walls for plastering, indent them with the +point of the hammer, or hatchet, without being afraid of spoiling the +surface left by the mould; all those little dents must be made as close +as possible to each other, and cut in from top to bottom, so that every +hole may have a little rest in the inferior part, which will serve to +retain and support the plaster. + +"If you happen to lay the plaster over them before the dampness is +entirely gone, you must expect that the sweat of the walls will cast off +the plaster." + +The wall surface having been duly hammer-chipped, the work must be +scoured with a stiff brush to remove all loose earth and dust, and to +finally prepare it for rough-casting. Rough-cast consists of a small +quantity of mortar, diluted with water in a tub, to which a trowel of +pure lime is added, so as to make it about the thickness of cream. + +One workman and his labourers are sufficient; the workman on the +scaffold sprinkles with a brush the wall he has indented, swept, and +prepared; after that he dips another brush, made of bits of reed, box, +etc., into the tub which contains the rough-cast, and throws with this +brush the rough-cast against the wall. + +"Rough-cast, which is attended with so little trouble and expense, is +notwithstanding the best cover that can be made for pise walls, and for +all other constructions; it contributes to preserve the buildings. It is +the peculiar advantage of these buildings that all the materials they +require are cheap, and all the workmanship simple and easy." + +_Local Testimony._--At the end of the article just summarised, an +instructive letter from a former rector of St. John's, La Rochelle, is +quoted: + + "SIR,-- + +"My having been an inhabitant for some time of the town of Montbrison, +capital of the Forets, enables me to give you some information +concerning the mode of building houses with earth, etc. + + [Headnote: A Pise Church] + +_A Pise Church._--"The church was the most remarkable in this style of +building; it is about 80 ft. long, 40 ft. broad, and 50 ft. high; the +walls built in pise, 18 in. thick, and crepe, or rough-cast on the +outside, with lime and sand. Soon after my arrival, the church, by some +accident, was destroyed by fire, and remained unroofed for about a +twelvemonth, exposed to rains and frost. As it was suspected that the +walls had sustained much damage, either by fire or the inclemency of the +season, and might fall down, it was determined to throw them down +partially, and leave only the lower parts standing; but even this was +not done without much difficulty, such was the firmness and hardness +these walls had acquired, the church having stood above eighty years; +and all the repairs required were only to give it on the outside, every +twelve or fifteen years, a new coating of rough-cast. + +"A house for a single family is generally finished in about a fortnight. +The following is the method I have seen them practise." + +_Building Procedure._--"The earth is pounded as much as possible, in +order to crumble any stones therein; clay is added thereto in a small +quantity, about one-eighth part. It is all beaten and mixed up together +by repeated blows with a mallet about 10 in. broad, and 10 or 15 in. +long, and 2 in. thick. The earth being thus prepared, and slightly +wetted, the foundation of the house is dug for; this is laid with stone, +and when it is about 1 ft. high above the surface of the ground, planks +are arranged on each side, which are filled with earth intended for the +wall; this is called Pise in the dialect of the country. It is strongly +beaten; and this method is continued successively all round the +building. The walls have more or less thickness according to the fancy +of the owner; I have seen them 6 in. and 18 in. thick. If several +stories are intended in such erections, they do not fail to place beams +to support the floors before they build higher. Of such buildings I +never saw any consisting of more than three floors at most; generally +they have but two. When the building is thus finished, it is left for +some months to dry; then such as wish to make the building more solid +and durable, give it a rough-cast coating on the outside with lime and +sand. This is what I have observed during a residence of three years in +the town of Montbrison. I should be happy if this detail should afford +the slightest information to the generous nation which has received us +with so much goodness. + + "I am, etc., + + "JAUCOUR." + + +_The Virtues of Pise._--"Such is the method of building which has been +practised in the Lyonnese for many centuries. Houses so built are +strong, healthy, and very cheap, they will last a great length of time, +for the French author says he had pulled down some of them which, from +the title-deeds in the possession of the proprietors, appeared to be 165 +years old, though they had been ill kept in repair. The rich traders of +Lyons have no other way of building their country-houses. An outside +covering of painting in fresco, which is attended with very little +expense, conceals from the eye of the spectator the nature of the +building, and is a handsome ornament to the house. That method of +painting has more freshness and brilliancy than any other, because water +does not impair the colours. No size, oil, or expense is required, +manual labour is almost all it costs, either to the rich or poor. Any +person may make his house look as splendid as he pleases, for a few +pence laid out in red or yellow ochre, or in other mineral colours. + +"Strangers who have sailed upon the Rhone probably never suspected that +those beautiful houses, which they saw rising on the hills around them, +were built of nothing but earth, nay, many persons have dwelt for a +considerable time in such houses without ever being aware of their +singular construction. Farmers in that country generally have them +simply white-washed, but others, who have a greater taste for ornament, +add pilasters, window-cases, panels, and decorations of various kinds. + +"There is every reason for introducing this method of building into all +parts of the kingdom; whether we consider the honour of the nation as +concerned in the neatness of its villages, the great saving of wood +which it will occasion, and the consequent security from fire, or the +health of the inhabitants, to which it will greatly contribute, as such +houses are never liable to the extremes of heat or cold. It is attended +with many other circumstances that are advantageous to the State as well +as to individuals. It saves both time and labour in building, and the +houses may be inhabited almost immediately after they are finished; for +which latter purpose, the holes made for the joists should not be closed +up directly, as the air, if suffered to circulate through them, will dry +the walls more speedily." + + + [Headnote: Indian and Colonial Practice] + +Sec. IV. INDIAN AND COLONIAL PRACTICE + +_A Manual on Earthwork_, edited by Colonel Maclagan, R.E., gives much +interesting information as to Pise-building and a number of valuable +hints: + +_Shutter-ties._--"Cross pieces, as the work proceeds, become so firmly +embedded in the wall, that there is great difficulty in extracting them, +to remedy which iron bars have been substituted. Even these thin iron +bars become so tightly jammed when surrounded by the compact pise earth, +that much labour and risk of injury to the work is incurred in +extricating them, and the expedient of setting them in a bed of sand has +been successfully resorted to. They are then drawn out with care, the +sand also is removed, and the holes which they leave are subsequently +filled with the same earth of which the wall is made, and rammed hard. + +"The heads of the opposite uprights are held together by ropes, but in +practice in this country[6] it has been found that, under the immense +pressure exerted upon the plank sides by the earth firmly rammed in the +interior, the ropes are so liable to stretch, and to break, that it is +advisable to use iron rods or bars in this position also. When ropes are +used, the distance between the side planks is measured by gauge rods, +and the ropes tightened when requisite to preserve the proper breadth of +wall. The use of iron connecting rods renders this unnecessary." + + [Footnote 6: India.] + +_Soil._--"Soil of a medium quality, that is neither very stiff nor very +sandy, is considered best adapted for pise. It may be said that that +which would make good bricks will answer well for this description of +work. + +"When the earth is very dry, a sprinkling of water will be necessary." + +_Foundations._--"It is usual to begin the work upon a foundation of +brick or masonry; but there seems to be no reason why the pise might not +be used from the commencement, even for foundations under ground; being +carefully guarded from all chance of injury by running water." + +_The Building._--"The casing being prepared and erected, and the upper +surface of the old work, when above the first stage, being sprinkled +with water, the earth, well mixed and slightly moistened, is thrown in, +and spread in thin layers of 4 or 5 in. These should, when rammed, be +reduced to one-half their original thickness. The rammers should be of +hard wood and very smooth. The successive layers are similarly treated, +and thus the work proceeds until the top of the casing is reached. The +ends of each portion should be finished with a slope, to which will be +joined the portion next to be added longitudinally. These joinings +should not, in the successive courses, be above those of the lower +stage, but as in masonry and brickwork, should 'break joint.' The seams +are all distinctly perceptible when the work is complete." + + [Headnote: Plastering] + +_Plastering._--"The wall may have a coating of plaster, or the surface +may be simply smoothed and dressed with a shovel, or similar implement. +When it is to be plastered, it is necessary that the wall should first +be thoroughly dry. If dry only externally whilst damp within, it has +been found that the moisture is apt subsequently to attack the plaster +and cause it to fall off in flakes. Without plaster, good Pise work is +found successfully to withstand exposure to the weather, and after the +lapse of many years to be so compact and hard as to be picked down with +difficulty." + +_Protection._--"Where the wall is not that of a roofed building, it +should be provided with a coping, having a good projection to protect it +from rain." + +_Rods versus Bars._--"The substitution of iron connecting bars for the +wooden ones has been mentioned above. The evils of the wooden +arrangement were found to be: the starting of the wedges, the fracture +of the tenons, the tight jamming of the bars in the wall, and the injury +to the walls and to the bars themselves from the force requisite to be +applied for extracting them. The lower iron connecting bars are made +3-1/2 in. by 1/2 in.; the upper, 1 in. by 1/3 or 1/4 in. each, having +holes 1/2 in. by 1/4 in., with corresponding pins. + +"The mode of setting the bars and arranging the work on each successive +elevation of the casing is to cut on the surface of the completed part +of the wall a groove 1 in. wider than the bar, filling it in, after +placing the bar, with sand, to the level of the wall's surface. The side +boarding being set up, the vacant space left along the bevelled edge of +the previous course is filled up with moist clay to retain the first +layer of the new course. The end pieces are secured by iron bars or +rods, with screws and nuts."[7] + + [Footnote 7: "A convenient arrangement might be: to make the + lower and upper connecting bars alike, to raise the side boarding + a few inches above the upper bars, which, when embedded, might be + allowed to remain and become the lower ones of the next course; + the external apparatus being shifted by taking out the pins and + slipping off the stanchions and planks to be reapplied to the + upper bars already in position to receive them."] + +_Ramming._--"Gentle and quick ramming has been found most effectual." + + + _Report on the Pise-work executed at the Etah Jail during 1867-8. + By Mr. H. Sprenger, Assistant Engineer_ + +"The boxes in which the pise-work at the Etah Jail is being executed +consist of two wooden frames 10 ft. long and 2-1/2 ft. broad, made of +planks, which are nailed on to stout battens. They are held together by +four pairs of posts 3 in. by 3 in., which are connected above and below +with tie-bars of flat iron 1-1/2 in. by 1/4 in. The tie-bars have at +each end a certain number of 1/2 in. holes punched in them to receive +pins for the purpose of preventing the posts from slipping off. By +changing the pins, walls of any given dimension can be obtained, wedges +of hard wood, with longitudinal slots, are introduced between the posts +and the pins, to adjust the breadth of the boxes to a standard gauge. +After the boxes are fixed and adjusted, they are secured in their +position by ropes passing over them, and tied to stakes on each side. +Any deflection from the vertical should be corrected at the commencement +of the work, as it is impossible to alter the position of a box after it +is half full. Any earth which is suitable for brick-making will do for +pise-work. On being dug out it is passed through a screen with 1/2-in. +meshes, and thrown into the boxes in even layers of 6 in. in depth. + + [Headnote: The Right Quantity of Water] + +"Generally fresh earth contains sufficient moisture to ensure good +consolidation; but if it is found that it jumps up under the rammers, it +should, on being thrown into the boxes, be sprinkled with a little water +out of a tin can with a rose. The watering should be as uniform as +possible, as if it is applied unequally it will liquefy the earth, which +will commence oozing out under the rammers. Pise-work executed with too +much water is worse than if done with dry earth, as, on account of the +elasticity of the wet earth, the effect of the ramming is deadened, and +the earth remains unconsolidated. The men should be prohibited to keep +time in ramming, as it causes vibration, which is injurious to the +stability of the wall. On working over a lower course, it is as well to +let the lower tie-bars about 4 in. into the same to give the boxes a +firm hold on the old work, thereby the joints become imperceptible, and +the upper edge of the lower course is prevented from chipping off. + +"The implements used are three different kinds of rammers. The earth is +first beaten down with a V-shaped rammer, and then surfaced with one +with a flat bottom. The sides of the boxes are consolidated with a +spade-shaped rammer. When commencing the pise-work at Etah, considerable +difficulty was experienced in extricating the lower tie-bars. These +were, therefore, supplied with holes 3 in. apart throughout their whole +length. A pin was inserted, against which a crow-bar with a long slot +and well bent at the end was made to work. An equal pressure could +thereby be exerted against the tie-bars; they were thus extracted with +great facility without injuring them or the face of the wall, which was +not the case formerly." + + + _Supplementary Note by Mr. E. Battie, Executive Engineer, + 5th Division, Grand Trunk Road_ + +"The work at Etah has generally been concluded in the following manner: +In the morning the boxes were taken down, and again put up and filled +during the day; they were left during the night, so that the earth might +detach itself from the sides. It is not advisable to allow a course to +dry thoroughly, as the upper one will not bind well into it, but +probably show a crack. If the earth is well rammed, and only the proper +quantity of moisture admitted, a second course can be commenced +immediately." + + * * * + +The Report of the Rhodesia Munitions and Resources Committee issued in +1918 contains an interesting paper by Mr. John Hynd on Pise-building, +from which the following is extracted: + + + [Headnote: Pise Buildings at Empandeni] + +"_Pise de Terre Buildings_ + +"_The Spectator_ took this matter up some two years ago and wrote as +follows: + +"'Various schemes of land settlement are in the air. . . . All of them +must, however, be concerned with cheap buildings. That is a _sine qua +non_.' . . . + +"The material used for the walls at Empandeni is one-third sand, +one-third ant-heap, and one-third soil, all pulverised and put through a +sieve. Water is then added. The mixture must be neither too wet nor too +dry, just sufficiently damp to bind; a good indication of the correct +consistency being that when squeezed hard by the hand it shows a +tendency to bind. Sufficient of the loose mixture is thrown into the +form to fill it to a depth of about 3 in., and this is thoroughly rammed +before the next layer is put in. Most thorough ramming is essential. +When the frame is rammed full, it is taken apart and shifted along to +make another section and so on until the first layer is complete. The +first layer is, as a rule, sufficiently dry to permit the starting of +the next about three hours after laying. Door and window frames are put +in as the work proceeds, and must be well braced while ramming. In the +top layer hoop iron or fencing wire is let in for fastening down the +wall plates. Arsenite of soda or Atlas Compound is used in the first +layer or two to keep out white ants. The floor can be made of timber, +cement concrete, or rammed earth, and the roof thatched or covered with +corrugated iron as is most convenient. + +"The following Pise de terre buildings have been erected at Empandeni: + +"A large schoolroom 75 ft. by 28 ft. by 12 ft. high, walls 14 in. thick; +seven boys' dormitories, each 30 ft. by 20 ft. by 12 ft.; twelve +single-room houses, each 16 ft. by 12 ft.; six fowl houses, each 20 ft. +by 10 ft.; a large fowl house 250 ft. long, front walls 7 ft. and back +walls 5 ft. high. This building is divided into fifteen compartments. + +"From the foregoing description it is quite evident that cheap and +efficient buildings of this nature can be erected at a very low cost. + +"On a farm it is not necessary to employ any skilled labour, as the +doors and windows can be purchased ready-made, and the frame-work, +clamps, etc., put together by the farmer himself. For a roof of thatch +all the necessary material, except iron ridging, if this is used, can as +a rule be procured on the farm. + +"Should a cement concrete floor, which is cheaper than a wood one, be +desired, there would be an extra expenditure for cement, the amount +required being about two bags per twelve square yards. Such a floor +should be laid before the walls of the building are commenced, and it is +essential that the site is thoroughly well rammed and consolidated, +particularly below where walls will come, before laying the concrete, to +prevent cracks developing through settlement. The concrete raft should +be carried at least 6 in. beyond the outside walls of the building, and +if the work is properly done, a special ant-course will be unnecessary. +The concrete can be left rough below the walls to give a bond, and it +might be advisable to lay some pieces of hoop iron in it which would be +left projecting to be bedded into the walls. + +"Another good type of floor would probably be that suggested in _The +Spectator_, viz. road material laid down and tarred in the same manner +as roads are now made in many places. + +"A number of rooms and houses have been erected on the Globe and Phoenix +Mine on much the same principle as Pise de terre buildings, but the +system developed there is different as regards the mixture, which +consists of two parts ant-heap or ordinary dagga which must not be too +sandy, and three parts ashes or clinker sieved free from fine dust. + +"A very full description of the method employed on this mine was +forwarded by the courtesy of the Manager to the Committee, and it is +interesting to note from this that the walls are made waterproof by +first making them smooth with dagga plaster, then, when quite dry, +giving one good coat of boiling hot tar. A coat of limewash is applied +three days later. That this is effective is well evidenced by the fact +that the buildings erected have successfully withstood our last +abnormally heavy rainy season. + +"The Globe and Phoenix system is the result of a number of experiments +carried out on that mine. Their mixture, which is stated to be +ant-proof, contains more moisture than Pise de terre, and each course is +reinforced with old wire rope, or other suitable scrap. The material is +left in a heap for one or two days before being used. + +"Circular huts have been built on the mine of the same material, the +forms being made of two rings of corrugated iron in three or more +sections joined up with cleats at the end laps and held in position with +cross bolts and distance pieces. The inner ring is 9 in. less radius +than the outer one." + + + [Headnote: Pise Buildings for Settlers] + + _Extracts from a paper on Pise in the "Farmers' Handbook," + issued by the Department of Agriculture, New South Wales, 1911_ + +"Pise is a material readily obtainable by the settler, of which cheap +and durable buildings can be easily and substantially erected. + +"For the construction of pastoral or agricultural buildings, especially +in districts remote from railways, or from towns in which other building +materials are cheap or easily procurable, pise is particularly well +adapted. In the country earth is plentiful and readily obtainable; in +the city or town such is not the case, and this fact, combined with the +very bulky nature of the material, prohibits its use in such centres of +population. + +"To the selector or settler, who, like many of our successful pioneers, +is not burdened with a superfluity of hard cash, but who possesses an +abundant capital of energy, combined with a certain amount of handiness, +pise has an additional advantage (which it shares with slabs, wattle and +daub, etc.) over most other building materials, in that it affords him +an opportunity of erecting his homesteading largely as the result of his +own labour. + +"As a building material, pise is infinitely superior and more durable +than slabs, galvanised iron, or weather-boards. In fact it is +questionable whether it is not more suitable for our climate, and +therefore to be preferred to brickwork; for pise buildings, properly +protected and finished, are quite as durable and much cooler than +buildings constructed with solid brick walls. This statement may be +questioned by some whose knowledge of pise is limited to buildings so +badly planned that the very elementary principles of building +construction have been neglected. This neglect, which is all too common, +makes things bad enough, but when to it is added, as is sometimes the +case, indifferent workmanship, combined with the use of unsuitable +material, the result does not call for admiration, and it is not +surprising that a bad impression is created. With no other knowledge of +pise it is only natural to condemn it because of such specimens, but +under similar circumstances other better-known building materials of +proved excellence would also be condemned. Brickwork would just as +readily be condemned if its building qualities had to be estimated by +the appearance presented by a brick building which had been constructed +of badly-burnt bricks laid by unskilful tradesmen on an imperfectly +thought-out plan. Just as with other building materials, the +possibilities of this material can only be judged by an examination of +properly planned and constructed examples of the pise-builder's art. +Such are found here and there throughout the country, pleasing to look +at, affording comfort and satisfaction to their owners. A properly +constructed pise building can be finished to suit the taste of the most +fastidious. Even without plaster the walls can be 'floated' down and a +'skin' obtained on them which, when limewashed, resembles stonework. +When plastered inside and out they possess the advantages of a stone +house, and are erected at a fraction of the cost. + +"Some idea may be formed of the durability of pise by the fact that +there is a stable built of pise which has been in constant use for over +sixty years, and which at the present time is in good order. The good +condition of this stable is the more surprising because the external +walls are unprotected from the weather, and it is generally recognised +that pise-work, especially if unplastered, should be protected from the +direct action of rain. Pise buildings are said to have a life of a +century and a half. + +"The stability of pise buildings is beyond question, as is proved by the +following instance:--At Lambrigg, a second-story brick building, with +14-in. walls, and containing ten rooms, is built upon a lower story of +pise. The bricklayer who had the contract for erecting the brick portion +of the house refused, as it was built upon pise, to guarantee his work. +Some time after the completion of the house he visited it, and after a +thorough examination of the building, declared that it was the most +substantial brick house in the district, as it had not a crack in it, +a feature which was somewhat unusual in that locality. Another case +bearing on the same subject is that of a residence at Temora. When this +building was being constructed the workmen omitted to leave holes for +the bolts which were to secure the verandah plates to the walls, as it +was thought these could readily be bored out afterwards with an auger. +On attempting to bore out these holes on the completion of the building, +and when the pise-work had become drier, the operation of boring proved +so difficult as to be practically impossible, and had to be abandoned. + + [Headnote: Builders' Aversions] + +"The merits of pise-work have been recognised in France, India, Mexico, +and California for years past, and seeing its equal suitability for our +climate, it is surprising that these merits have not led to its being +more extensively used. The principal reason for this seems to be because +our builders are averse to undertaking this class of work, and in +consequence the bulk of it is placed in the hands of untrained men, who, +whilst quite fitted to carry out the pise-work, are not competent to +undertake the other constructive work of a building. However, they do +not hesitate to do this, as well as to undertake the more important work +(though unrecognised as being so) of planning out the building. The +result is in most cases an improperly planned and defectively +constructed building, which appeals to no one, but has a tendency to +bring pise into disrepute. + +"The reason for a builder's unwillingness to undertake pise-work is not +far to seek. For the successful carrying out of his work a builder +relies upon skilled tradesmen; our tradesmen are trained in cities and +towns, and as pise is not a suitable material for such places, tradesmen +do not become familiar with it. A good builder with a reputation to lose +shrinks from placing that reputation at the mercy of a pise-builder, who +is not recognised as a tradesman, and in whom, in consequence of this, +a builder is likely to have little or no confidence. + +"The actual erection of pise-work presents so little difficulty that it +can be done by any one who has sufficient strength to shovel earth and +wield a rammer, provided he will exercise care to see that the moulds or +boxes into which the earth is shovelled are kept plumb and in straight +lines. The average settler, even with no previous knowledge of pise-work +or building construction, need have no hesitation in undertaking the +pise-work of his own buildings if he works to a well-thought-out plan +drawn up by somebody competent to do so. + +"The necessity of having a plan prepared by some one who understands the +principles and requirements of simple building construction, before +undertaking the erection of any building, cannot be too strongly +emphasised. This great need, which is often overlooked by the settler, +cannot be economically dispensed with. The securing of a properly +prepared plan is of the greatest value towards obtaining a building of +the maximum strength and durability, combined with the best appearance +and greatest convenience, for the least cost. Even when a settler +undertakes the pise-work of his own building, it will only be in rare +instances that he will not have the advantage of trained supervision +during its erection. The services of a tradesman will invariably be +found necessary to make doors and window-frames, construct the roof, +etc. This workman can be engaged when the building is started, and +whilst preparing the timbers of the roof, in readiness for the time when +they will be required on the completion of the pise-work, can supervise +the fixing of the door and window frames, and see they are set +correctly, and in their proper places. + +"Pise walls are constructed in sections, the extent of which is +regulated by the supply of casings available. + +"Into the moulds formed by the boxes the earth is shovelled in layers of +4 or 5 in., and then rammed until thoroughly solid before another layer +is put in. On the completion of the section, _i.e._ when the mould is +full and well rammed, the keys or pins are knocked out of the 'bolts,' +and the 'boxes' taken apart and erected on another portion of the +building. The top of that portion of the pise-work on which it is +proposed to erect another section should be well moistened and covered +with wet bags some hours before the mould is formed. The bottom of the +mould should overlap the top of the pise-work by about 6 in. After the +'boxes' are put together, the top layer of pise should be loosened with +a pick so as to form a bond with the section about to be built, and if +this section adjoins one already built, the ends of the latter should be +bevelled off so as not to form a straight joint. + +"Material which is too sandy will fret away, and one containing clay +will crack when dry. Soils containing these defects should be avoided. +There is, however, such a wide range of soils which are suitable that a +holding of any size on which suitable soils cannot be found will be the +exception. It is possible to remedy the defects found in one soil by +mixing it with another soil, but very rarely will such a course be +necessary. + + [Headnote: Number of Men Required] + +"The plant required will depend upon the number of men to be employed. +Three is the least number that can be economically employed--two +attending to the boxes and ramming, and one carting earth from its +location to the building and assisting generally. The plant required for +this number of men is given below. If more are engaged, additional plant +of the same character will be found advantageous. + +"The necessary plant will consist of--2 wooden rammers, 1 iron shod +rammer, 2 straight boxes, 2 angle boxes, 3 casings for blocking up the +ends of boxes, bolts and keys for same, 12 gauge rods, washers--a +liberal supply of 3/4-in. washers, 2 shovels, 1 spade, a horse and dray +or other means for transporting the material to the building (if +required)." + +The following detailed instructions are taken from the same authority: + + + [Headnote: Pise in New Zealand] + + SPECIFICATION CLAUSES FOR A PISE HOUSE (NEW ZEALAND) + +_Excavator._--Remove the turf to make footings, but not deeper at any +place than 3 in. Step where required. + + _Pise-Builder_ + +_Walls._--Erect the walls as shown on plan, external walls 18 in., +internal walls 15 in., carried up plumb and true, with all cross walls +properly bonded by continuing the pise-boxes around all angles; when +necessary, the material for the walls is to be properly tempered with +sufficient water. All sticks and vegetable matter are to be removed. + +_Suitable material_: to be a pipeclay loam, with a trace of small gravel +evenly distributed through it.[8] The boxes to be filled in thin layers +of 4 in. at a time, and well rammed until solid; the workmen are not to +use their rammers in unison. + + [Footnote 8: This was specified because it was the best material + near the site.] + +The whole of the internal angles, also door and window jambs, to be +neatly splayed. + +_Floating._--Moisten well the outside and inside walls before the floors +are laid, and float same to even smooth surface with wooden hand-float, +using weak plaster, where required. + +_Bolts._--To hold down wall-plates, provide and build in 1/2 in. bolts, +not less than 15 in. long, and spaced not more than 6 ft. apart. + +_Damp-course._--Below all walls lay a three-ply Ruberoid damp-course the +full width of walls, to lap at ends at least 4 in. + +_Ventilators._--Insert below floors, where directed, four 9 in. by 6 in. +galvanised iron air gratings, in wooden frames 1-1/2 in. thick by full +width of walls; also insert at about 18 in. below ceiling similar air +gratings and frames. + +_Plugs._--Insert plugs 3 ft. apart for skirting, chair and picture-rail, +at the heights directed. + +_Frames._--Set all frames plumb and true, and secured in wall before +removing head. Lintels and heads must be well and solidly bedded in +mortar, at proper heights. The whole of the work to be done in a proper +workmanlike manner. + +_Fillet._--Finish against intersection of floor and wall with neat 1-1/2 +in. quarter-round fillet, scribed to wall and floor and nailed to +floors. + +The pise-builder will require to build into wall at all window and door +openings 3 in. by 3 in. shaped plugs, spaced not more than 3 ft. apart +to secure architraves. + +_Lintels._--For all door and window openings provide 6 in. by 4 in. +well-seasoned pine lintels, to extend 12 in. into pise-work on each side +of opening. + +_Skirting._--Provide and fix in all rooms, to plugs about 3 ft. apart, +6-in. skirting, neatly scribed to floors, mitred at angles as required. + +_Picture-rail._--Provide 3 in. by 1 in. picture-rail to all rooms. + +_Plugs._--Prepare and tar for pise-builder 3 in. by 1 in. well-seasoned +softwood plugs, 15 in. long, as per detail, for skirtings, picture- and +chair-rail, to be inserted 3 ft. apart. + + + STUDDING, WIRE-NETTING, AND PISE + +"This is a modification of Pise, which provides a settler in a district +where poles and saplings are available with a quick method of providing +himself with a comfortable temporary residence without the expenditure +of much cash. To construct buildings of this character, a framework of +saplings or poles, at intervals of 3 ft. 6 in. to 3 ft. apart, is first +erected; this framework is covered on both sides with 1-1/4 in. mesh +wire-netting. The two sections of netting are held together, +strengthened, and prevented from stretching and bulging between the +posts by means of wire hooks or loops, which are as long as the posts +are wide. The spaces thus enclosed by the netting and the poles are then +filled with earth, which is well rammed, thus making a solid wall 4 in. +to 6 in. thick. This wall can be plastered, the plaster forming a key +with the wire-netting, which holds securely. Buildings of this character +can be made to look rather attractive, and, if neatly constructed, are +very much superior, both in appearance and comfort, to slabs or wattle +and daub." + + + [Headnote: Pise Shuttering] + + PISE SHUTTERING + + I + +That the plant now commonly in use for pise-building is but a slight +improvement on the anciently accepted model, may be seen by a comparison +of modern examples with old engravings and descriptions. Pise-building +lay off the great main stream of constructional activity, and the +enterprise and ingenuity lavished on the perfecting of other building +materials and methods passed Pise by, leaving it undisturbed in its +quiet backwater, a primitive system still with its primitive tackle. + +Yet there were a number of very obvious and unnecessary shortcomings in +the accepted shuttering that seemed to clamour for attention, defects, +too, that were in no way inherent, but merely traditional infelicities +reproduced in succeeding models that remained remarkably true to their +primitive ancestral architype--the Pise plant described by Pliny. + +Here seemed to be a very promising field for an ingenious inventor, +a field that is still "To Let." + +In the absence of any such inventive genius, the author has had certain +ideas of his own embodied in the "Mark V" type of shuttering--a type +that further experience and experiment will doubtless modify. + +The principle of the building-process remains unaffected. The +improvements, such as they are, are merely improvements of mechanism. + + [Illustration: + DIAGRAM OF MARK V PISE SHUTTERING] + + [Illustration: + +Mark V Shuttering.+ + Showing top cross-braces thrown back and free leg disengaged.] + + [Illustration: + +Mark V Shuttering.+ + Showing screw-up securing tackle of exterior corner-piece + and its rounded interior. Also screw-cramp at interior angle + of shuttering.] + + [Illustration: + +Mark V Shuttering.+ + Shuttering about to be removed from a first section of Pise walling. + Top cross-braces have been thrown back and clamps to legs released. + It is now only necessary to detach the stays and lift away the + shutters. Where, as here, there is no masonry plinth, the + bearing-pins are only required for the succeeding courses of Pise, + and need not be inserted for the first.] + + [Illustration: + +Mark V Shuttering.+ + The angle-iron stay with cross-brace raised, and the blocking-box + showing its internal clamping-gear.] + +Scientific research could doubtless, if it would, do much towards +perfecting Pise-building. + +We know very little about the behaviour of different earths under +compression, or of their several reactions to chemical treatment. +Meanwhile, a few trifling mechanical modifications are all that +distinguish our modern plant from that devised by the ancients. That +said, a short description of the "Mark V" model may be of some interest, +pending the future developments that may now be hoped for. + + + II + +The chief desiderata in designing a satisfactory Pise plant appear to be +these: + +All constituent parts should be reasonably light and easy to handle. The +shutters should be rigid and not liable to warp, without being +expensively constructed. The shutters, when clamped in position, should +be firmly and positively supported, without deviation from the vertical. + +The fairway between the shutters must be as little obstructed by the +cross-braces as may be, leaving good room for the men on the wall to +tread and ram. + +The through-pins by which the shuttering rests upon the base wall or on +a completed course of Pise, must be easily withdrawn without injury to +the wall. + +The shuttering must be easily disengaged and removed from the wall, one +side at a time. + +The special corner-piece must have some means of rigid attachment to the +ordinary shutters on the two meeting walls. + +There must be some means of blocking off the shuttering at any desired +point, for the forming of door or window openings at any level. + +The whole apparatus must be as simple and as fool-proof as possible, and +built to stand rough usage and exposure to the weather. + + + III + +The author has attempted to construct a plant embodying these +essentials, and the working drawing and photographs shown will give the +reader a tolerable idea of his "Mark V" model. + +The thing has, at the moment of writing, only been experimentally tested +in one of the London parks. These trials were, however, sufficiently +satisfactory to encourage a belief that the new plant will prove a very +considerable improvement on the old. It has now been despatched to a +site in Surrey, there to undergo the searching and very practical test +of being used for the building of a small-holder's house and homestead. + + + IV + +To the second edition of this book a postscript must be added. Since the +last paragraph was written, the small-holder's house has come into +actual being at Newlands Corner, near Guildford, and has attracted a +good deal of attention from the Press, both at home and abroad. It has +been inspected by multitudes of people, including a great number of +Colonials and prospective Colonists, and by many distinguished persons +directly or indirectly concerned with the problems of housing. + +That "Good wine needs no bush" may be a true saying, but a novel system +of building assuredly needs demonstration, however great its merits. The +success of the experiment at Newlands is admitted by all who have made +the pilgrimage thither. Often would critics come to scoff and remain to +pray. Specially prized amongst the converts is a foreman-bricklayer once +openly scornful in his unbelief. Of enthusiasm, perhaps, there has been +almost over much; and it has been difficult to restrain the zeal of +would-be pise-builders until the coming of spring, and the return of +such weather conditions as the craft might reasonably demand. + + [Illustration: + +A Simple Mould for Pise Blocks.+] + + [Illustration: + +Block-Moulds, Large and Small. The Latter shown opened out.+] + + [Illustration: + +Sketch of a Pise House in Course of Erection.+ + With acknowledgements to _The Sphere_.] + +For pise is a "dry-earth" method of building, and, as at present +practised, that means it is a summer job, so far, at any rate, as +England is concerned. + +The author is the last person to claim that pise-building may be +successfully and economically carried out in all places, and at all +seasons. He merely suggests that in a great many parts of the United +Kingdom, pise offers possibilities of cheap yet permanent building that +are very well worth exploitation. + +A wide and thorough trial of the method now seems assured under a +variety of conditions in a sufficient variety of places. Pise is to be +given its chance in Housing Schemes, in Government building +demonstrations, on Ducal estates, and by ordinary private citizens in +need of houses--by the rich (old and new), and by the poor. + + [Headnote: If Reason Rule] + +If reason rule, pise will make good and all will be well. + +If pise-building is attempted where the conditions are unsuitable and in +defiance of its physical limitations, the misguided enthusiasts +responsible must blame only themselves. But it is not self-reproach +alone that they will have to suffer, for the author and all true friends +of pise will view their troubles with as much anger as sorrow. + +Nothing could be so well calculated to bring discredit on a new movement +as the failures of a few enthusiastic incompetents. + + + THE FIRST DEMONSTRATION PISE DE TERRE HOUSE AT NEWLANDS CORNER, + NEAR GUILDFORD + + _With acknowledgments to the "Spectator"_ + +_Description._--The house has six rooms arranged on one floor, of areas +and cubical contents as laid down in their higher "schedules of +accommodation" by the Ministry of Health and the Board of Agriculture. + +The plan is an adaptation of the first type illustrated in the Board's +new manual "designed for the guidance of County Councils and their +architects" in the matter of buildings for small-holdings. + +The walls are of 18-in. solid pise-work, the roof of red Bridgewater +tiles, and the chimney breasts and stacks of brickwork. + +The floors are boarded save for the back kitchen, which is tiled. The +inner partitions are of 2-in. breeze blocks, the ceilings are plastered, +and the casement windows are of steel. + +There are two good lofts for storage, one entered from the barn, which +is an extension of the house proper. + +The pillars of the barn and the partition wall between scullery and +veranda are of 18 in. by 9 in. by 9 in. rammed earth blocks; the angle +pillar to the veranda is of similar blocks made from soft chalk. + +The rest of the structure is of monolithic pise, built up _in situ_ +without joints of any kind, either horizontally or vertically. + +_Cost._--The total cost of the whole of the outer walling of the house +(in pise) amounted to less than L20. Had the walls been built in +brickwork the cost would, according to estimate, have been about L200. + + [Headnote: The Newlands Specification] + +_Specification._--The following is an abridged extract from the +specification so far as it affects the pise-builder: + +(1) Excavate to a depth of 9 in. over the site, dumping the turf and +surface humus where directed. + +This soil is not to be used for building. + +(2) Lay a 6-in. bed of cement and flint concrete 3 ft. wide under outer +walls. Centrally on this, lay two courses of brickwork in cement, to a +width of 18 in., or build up to the same extent in concrete. + +Lay on this an approved damp-proof course; if of slates, having a +further course of brickwork or concrete above it to prevent fracture +when ramming. + + [Illustration: + +The Newlands Corner Pise Demonstration Building.+] + + [Illustration: + +Newlands. The Cottage from the South-east.+] + + [Illustration: + +Newlands. The Garden Court.+] + +(3) Erect the walls according to the plan on the bases thus formed, +carrying them up plumb and true and properly bonded by working round the +building course by course, using the special angle-pieces at the corners +to keep the work continuous and homogeneous. + +(4) All stones and flints above a walnut size to be removed by riddling +and reserved for concrete. + +All sticks, leaves, roots, and other vegetable matter to be eliminated. + +(5) The soil immediately on the site to be used without admixture of any +sort and to be thrown direct into the shutterings. + +No water to be added without the express permission of the architect. + +(6) The boxes are to be filled in thin layers of not more than 4 in. at +a time, and well rammed until solid. The workmen are not to use their +rammers in unison. + +(7) Rammed earth at box ends to be shaved down to a 45 degrees slope so +as to splice in with new span of pise adjoining it. + +Where door and window openings occur, the special "stops" to be adjusted +and firmly secured so as to withstand hard ramming. Two 4 in. by 2 in. +by 9 in. plugs to be built in to each window jamb for the securing of +the frames and three to each door jamb. + +Special care to be taken in the thorough ramming at the corners and +along the box edges. + +(8) Insert below floor level, where directed, 24 3-in. field drainage +pipes to act as ventilators through the thickness of the wall. Insert +wire mesh stops to exclude vermin. + +(9) Set all frames square and plumb, and where in outer walls, flush +with finished exterior plaster-face, the joint being covered by a 2-in. +by 3/4-in. fillet. + +Where lintels occur, they are to be tailed in at least 9 in. on each +side the opening. + +Provide plain picture-rail round all rooms at window-head level, +providing plugs for fixing where necessary. + +Secure to floor round all boarded rooms a 2-in. by 1-1/2-in. angle +fillet as skirting. + +(10) The smooth surface of the pise walling to be hammer-chipped to give +good key to the plaster. + +Before rendering or plastering walls, any loose earth or dust to be +removed with a stiff brush and the wall surface evenly wetted. + + [Illustration: NEWLANDS CORNER PISE HOUSE. THE PLAN.] + +The rendering to be carried evenly round the walls--the minor square +angles being roughly chipped down first so as to obviate sharp corners. +The main corners of the house are ready-rounded off to a 9-in. radius by +the special corner mould. + +(11) Bond brick and slab work to pise walls by driving iron spikes into +the latter every few courses at joint level and bedding in. + +(12) Colour-wash walls with tallow lime-whiting tinted with ochre. +Provide 2 ft. skirting of pitch, applied hot, to form base-course round +exterior of building. + + [Illustration: + +Newlands. The Backyard, showing Barn with Pise Pillars.+] + + [Illustration: + +Newlands. Framing the Roof.+] + + [Illustration: + +Newlands. An Interior, showing Fire-brick Hearth Fire.+] + +N.B.--The exterior of the walls of the Newlands Corner house have been +finished in several different ways with a view to determining the most +durable and economical form of epidermis. + +A trial pise-building adjoining has stood for four years without any +external protection whatever. It has suffered no damage and grows +continually harder. For the sake of appearances, however, and for the +better preservation of the wall from chance injury whilst still "green," +a coating of some sort may be deemed necessary. + + + [Headnote: A Swedish Contribution] + + THE THEORY OF PISE + +The Swedish scientist, Mr. Karl Ellington, of Nossebro, who is basing a +book on pise (in his own tongue) upon the frail foundation of the +present volume, has, in the course of a letter to the author, made some +exceedingly suggestive "guesses at the truth." + +"I am very interested to hear that you are proposing to use an hydraulic +rammer for making blocks. I have thought a good deal about this pressure +business. I am trying to scrutinise the thing from 'the inside,' so to +speak. I am trying to trace out how Nature makes rock. That helps us to +understand pise. Nature made all the stratified rocks out of what was +once fine loose earth and mud. Rivers carried the mud out to sea. Waves +pounded and gnawed the shores and got down some more stuff. The tides +went forth and back and shovelled and levelled at the sea-bottom. Some +more mud on top of that, and a few hundred or thousand feet of the heavy +water on top of that--and Nature's pise was in its making. But why do +these mud particles stick together for ever even after that stratum is +raised up high above the sea and the pressure is discontinued? That is +the counterpoint of the whole problem. What is gravitation? Is it some +form of magnetic or electric energy? We don't know. Do particles of mud +grip and hold each other if they are forced together close enough to be +united by some sort of magnetic or electric energy? Or do the particles +only get a 'mechanical' grip on each other? However that may be, we seem +to know now that we can make them grip by bringing them closely +together. It would seem important, then, that we must bring as much of +particle surfaces together within any given cubic space as we possibly +can; that is, we must have as little of 'holes,' 'empty spaces,' pores +and channels as possible in the mass, in the pressed wall. This, then, +would in turn make it important that plenty of very fine (small) +particles must be present in the mass--and so well distributed among the +coarser particles as to be on hand close by wherever there can be one +more chance for a small particle to fill a little chamber that the +coarser particles would like to bridge over. We can think of how well +Nature was fitted for this work of shuffling over all the particles at +the sea-bottom and under great water pressure till she got every +particle into the niche where it would exactly fit. She used waves, +tides, and gulf streams as shovels and mixers and packers, and the water +above as 'hydraulic rammer.' Looking at the pise matter in this way, it +would appear that both the _mixing_ and the _shuffling_ are of vital +importance. And by 'shuffling' I mean in this connection only that the +smaller and larger particles get a chance to shift over a little during +the process of pressing the earth together to hardness, so that the +pressure may not work only and exclusively in a straight downward +direction, but in a sort of wavy zigzag direction as well--much as when +a street-roller is working the macadam and gravel a little forth and +back at the same time as downward. I have a great respect for old tools +which are the outcome of long-time experience and handed-down wisdom. +I suspect the presence of some of that sort of experience in the rammer +described in your book, p. 59. That tool would do the necessary shifting +while attending to its _main_ intention: hammering the mass solidly +together downwards. Now for your hydraulic rammer--is it advisable to +make it blow or press only in a straight line downward? Maybe there +ought to be two or three kinds of strokes alternating--one stroke with a +rifled or wavy surface under the rammer--and the next stroke with a +_plane_ surface. . . . What sort of witchcraft enters into the effect of +_high frequency blows_ as compared with blows with a little longer +intervals between? Do the strokes create also some 'magnetic' effect in +the pounded earth-mass which helps to fasten the particles to each +other? And does this magnetic charge or friction heat, or whatever it +is, act more promptly if one keeps on 'striking the iron while hot,' +instead of letting the charge 'evaporate' and sneak away between +strokes? Two or three of my hairs are turning grey over these questions +alone. You compliment me by insinuating that I might stumble across some +fruitful idea for the forms or boxes if I speculate a little more on the +key-problem. Well, the thing won't leave me alone, so I have thought out +several foolish variations and rejected them too. But the last one seems +to have a little more vitality, so if it will live till I write my next +letter I will tell you about it. One is so apt to follow the temptation +of 'perfecting' an apparatus--at the cost of getting away from keeping +it cheap, simple--and 'fool-proof.' By this time the idea has grown ripe +in my mind, so that I ought to write out a little book on the pise +problem in Swedish and have it printed before springtime. Something +ought to be done. . . . I have to ask you kindly to permit me to make +use of the data contained in your book. To this I will have to add what +special precautions we must observe as to foundations in a climate like +ours. I intend to treat only the pise method. Cob and chalk methods are +not applicable here, as we have such materials only in a few unimportant +spots." + +Mr. Ellington has long been an admirer and a firm friend of England, and +he is good enough to regard his country as indebted to ours for the +introduction of pise-building: + +"Let me tell you that the help you are giving me now--not me, but my +nation--will work as an additional bond that draws us more closely +towards each other. . . . Some of our people here have always looked too +much towards the South and too little towards the West." + + + [Headnote: A Pise-Builder's School] + + PISE, PRACTICE AND PLANT + +Now that so many able architects and enterprising bodies are seriously +taking up pise-building, the improvement in plant and technique should +be both rapid and considerable. The School of Pise Building established +at Hornchurch in Essex, by the Imperial Ex-service Association, should +alone provide us with much new and valuable knowledge of a highly +practical kind. + +It is there, for instance, that various types of shuttering and rammers +are being experimentally tested side by side, and their relative +efficiency under varying conditions ascertained. Under some conditions +it is probable that the floor and roof timbers (destined for use in the +house under construction) will be found the most economical and +satisfactory form of temporary "shuttering" for the making of the earth +walls. + +The pise "Test-House," built by Messrs. Alban Richards at their Ashstead +works, was built in this way, and proved highly satisfactory. + +Another effective and more generally applicable form of shuttering +(designed and manufactured by the same firm) is illustrated in the +diagram reproduced below. It should be observed that wedges intervene +between the movable shutters and the uprights. + +The method of employment of the "Mark V" shuttering is well illustrated +by the bird's-eye view showing the Newlands cottage under construction. + + [Headnote: Alternative Shutterings] + +In this matter of shuttering there is still, however, great scope for +improvement, and it may be hoped that soon ingenuity and experience will +jointly produce a complete pise plant perfectly fulfilling all the many +conditions enumerated earlier in the book. + +Shuttering made by riveting plain galvanised sheet iron to one side of a +corrugated sheet has the qualities of lightness, smoothness, cheapness, +and rigidity, and the claims of the inventor and patentee are now being +put to the test in actual building. + + [Illustration: PATENT SHUTTERING FOR PISE DE TERRE + _By W. Alban Richards and Co._] + +There now seems little doubt but that pise blocks will be largely used +for partitions and chimney stacks where the soil is good enough, and +experiments are being made with a view to discovering the best and +cheapest way of making earth slabs similar to those of coke-breeze and +concrete. + +The size aimed at is 18 in. by 18 in. by 3 in., the edges to be tongued +and grooved. + +Certain "concrete" machines seem to lend themselves to adaptation for +the making of earth blocks, but it is necessary to remember that sharp +blows are required rather than a steady pressure, and also that we are +working with a _dry_ material. The ordinary primitive way of making pise +blocks is indicated below. + +The hand-rammers are undoubtedly worth study and careful design. A set +of three seems to meet all ordinary requirements, and those shown on p. +101 may be taken as typical. They should be of hard-wood, smoothly +finished, and provided with long handles. They should be 9 in. to 12 in. +long, and about 5 in. by 4 in. at maximum cross section. + +In the sketch they are shown "narrow-ways-on." No. 1 is used for +preliminary pounding and final finishing, No. 2 for general +consolidating, and No. 3 for working along the edges, against window +stops, and under cross-ties. + +A South African correspondent, Major Baylay, makes interesting comment +as regards rammers and local pise practice: + + [Headnote: South Africa] + +"My experience of all black labour is, that they won't put any 'guts' +into it. They therefore want fairly heavy rammers, which they can lift +and drop, say a foot, and which will do the rest for them. The heat of +the sun and extreme dryness of atmosphere out here make it advisable to +cover up completed courses at once with sacking, moist for choice, +otherwise it is liable to dry out too quickly and crack. It dries out +uncovered at night very well, when there is no rain. + +"The red loams of South Africa, where not too sandy, make excellent +pise. They or their equivalent are found almost everywhere. In the dry +state they set so hard that moisture added just before ramming is +useless. A large heap must be made, well damped and covered over with +moist sacking, and left until the moisture is distributed throughout the +mass. When about four or five days old, in ordinary weather, the earth +is ready to use--viz., just wet enough to bind when gripped in the hand. +It should be passed through a sieve. I use a sort of 'chicken run,' +8 ft. long, and throw the earth on to it before using. Six feet of it is +1/2-in. mesh, and 2 ft. 1/4-in. mesh; the reason for this is that, if +the earth is a little too dry, it does not always bind well with the +previous layer. Therefore, put a few petrol tins of the fine earth into +the shuttering first in order to ensure good bond, and throw the coarser +stuff in after." + + [Illustration: PISE HAND RAMMERS] + + + _Second Note by Major Baylay, Peter Maritzburg, Natal, South Africa_ + +"I have completed a small building, and though weather conditions have +been as bad as possible, it is sound and very satisfactory. + +"In my opinion, pise-building should not be attempted in the rainy +season in Africa. Earth contains too much moisture, and the power of the +sun dries it out too quickly and causes cracks. + +"_Re_ plastering. I covered the outside and inside with a mixture of 6 +earth, 2 sand, 1 blue (Hyd.) lime, the earth being the red, rather 'fat' +earth found everywhere, and the same stuff the house is built of. It is +put on thin with a trowel, after damping the wall. When it dries and +cracks, rub all over with a sacking pad covered with the plaster +mixture, but wetted to a thin cream consistency. It may sound an odd +method, but the natives do this work well, and the result is as good as +one can wish for. You can put tar or any wash (No. 6) on this." + + + [Headnote: Soils] + + SOILS + +Were it not for the fact (often somewhat embarrassing) that soil quite +incapable of making good pise will none the less produce enthusiastic +pise-builders, a warning as to the vital importance of the earth being +really suitable might seem superfluous. + +The author has found some of the staunchest champions of pise-building +living on and valiantly struggling with stiff glutinous clay and almost +pure sand. + +Even the most vigorous optimism can achieve little under such adverse +conditions unless soil-blending be resorted to, and even so, +pise-building begins to lose points in the matter of economy directly +complications of this sort are introduced. + +Fortunately, however, England is well off in the matter of pise soils, +the red marls being amongst the very best. + +A study of the country, or, failing that, of the geological maps, will +reveal a great tract of this earth extending diagonally right across +England, from Yorkshire down into Devonshire, where it ends +conspicuously in the beautiful red cliffs about Torquay. + +There is a large area of the stuff in the Midlands, notably in +Warwickshire, with lesser patches here and there about the country. + +Second only to the red marls come the brick earths, which, fortunately, +are also widely distributed. + +"Brick earth" is merely clay that has been well weathered and +disintegrated under the action of wind, rain, frost, and organic agents, +the sulphides having become oxides, and what was a cold intractable +slithery mass having become merely a "strong" and binding earth. + +It is probable that even stiff clay, if dug in the summer or autumn, and +left exposed for a winter, would prove sufficiently reformed to be quite +amenable for pise building in the spring. + +After the marls and the brick earths there is an endless variety of +soils that will serve well for pise-building--some, of course, better +than others, but all, save the extremes (the excessively light and the +excessively clayey), capable of giving good results under proper +treatment. + +Before putting pise construction actually in hand, however, the +intending builder will do well to submit samples of his earth to some +competent authority, that they may receive his blessing. + +A fistful taken from a depth of 9 in., and another from say 2 ft. below +the surface, should give sufficient evidence as to the soil's +suitability or the reverse. + + + + +III + +_CHALK_ + + +Sec. I. GENERAL + +Chalk, as a source of lime, has always been of high importance to +builders, and, until improved transport brought alien materials into its +old preserves, chalk was in general use for walling in the form of +roughly squared blocks. + +Chalk again forms the basis of a compost that, used in the form of a +stiff paste, has been largely employed for building from the earliest +times down to the present. + +"Pise de Craie," or chalk consolidated by ramming within a casing, is a +form of building that has been long held in high repute in France and +elsewhere, but which has only recently been given a serious trial in +England. + +Chalk in all these forms, if fairly dealt with and reasonably protected +from the weather, is a most amenable and satisfactory material to build +with. + +The last-named method particularly seems to promise results that should +satisfy the most exacting critics of the unconventional, as it assuredly +does those who inhabit the cottages so constructed. + +The several systems of chalk construction are fully dealt with in the +pages that follow. + +_Chalk Compost: Historical._--At the Ancient British village on West +Down, Chilbolton, some five miles south of Andover, delving +archaeologists have brought to light undeniable fragments of chalk +"Daub," with the wattle marks still clearly showing upon them. + +This discovery is chiefly of academic interest, though it is a pretty +refutation to those who regard any building material save brick and +stone as "new-fangled," and it should also serve to hearten the doubters +and the timid amongst us who seek historic sanction for any departure +from current building practice. + +_Composition and Uses._--In the Andover district Chalk Compost or "Chalk +Mud," as it is called locally, is prepared and used as follows: + +The chalk is dug out in the autumn, and the frost allowed to play on it +during the winter. In the spring building starts, and the weathered +chalk is spread all around the outside of the walls. Straw is sprinkled +on it and it is then well trodden, usually by the workers, but sometimes +by horses. Sometimes chopped straw is added, sometimes unchopped straw +is sprinkled on. The quality of the walls depends very largely on the +preparation--that is, in getting the mud to the right consistency--and +the old hands know by experience when it is ready. + +The compost is lifted on the wall by a fork and another man stands on +the wall and treads it in. It is then chopped down straight with a +spade. Some of the naked walls at Andover show traces of the courses, +which are usually something under 2 ft. in height. + +Where a course has to be left unfinished it should be ended with a +diagonal ramp so as to splice in with the work that follows. + +Some of the old builders seem to have been somewhat catholic in their +conceptions as to what constituted "chalk," and vague patches of earth, +loose flints and other stray substances not infrequently mar their work +and sometimes seriously reduce its strength. + +As a general rule, the finer the chalk the stronger and more durable is +the walling. + +What is aimed at is a conglomerate of small chalk knobs cemented +together by a matrix of plastic chalk and straw, the whole forming as +dense a mass as possible. + +Grinding in a mortar-mill would probably reduce all the chalk to an +amorphous powder, which would not be desirable, and in any case such +mechanical mixing is quite unnecessary. + +Building by ramming the moist compost between timber shutterings does +not appear to have been practised in the past, though there is nothing +against the method except its tendency to delay the drying out. + +The drying of each course takes several days, depending on the weather. +A course is usually laid right round the building. It must be covered up +at night in case of rain, and when it is hard another course is laid on, +and so on till completion. The aim is to build during the summer and +autumn, and when the moisture has dried out, to render the exterior. + +Where brickwork is used with chalk compost it is generally bonded in in +the ordinary way, but block-bonding the depth of a chalk course is a +better way of doing it. + +The exterior corners of chalk buildings are the vulnerable points, and +these should therefore be well rounded off. + +_Timber._--In the old work nothing seems to have been done to prevent +woodwork built in to the compost from decaying, though in many cases it +has survived surprisingly. In any new work, however, proper ventilated +air-spaces should be contrived or the timber ends treated with some +preservative. + +The door and window frames are fixed to fairly large pieces of wood +built in across the thickness of wall, and other woodwork is fixed to +wood blocks built in in a similar way. + +Picture-rails should be provided in all rooms, as chalk walls are apt to +flake and chip if nails are driven into them. + +Lintels are usually of wood, and when plastering is carried down over +these some form of key must of course be provided to hold it. + + [Headnote: Winter Work Barred] + +_Frost._--New work must not be exposed to frost or there will be danger +of collapse, and winter work is barred out for this reason. + +_Repairs._--Chalk compost walls are not easily repaired in that +material, and bricks are generally used, well bonded in. + +_Chimneys._--Chimneys, too, are usually of brick, though there would +seem no reason against the flues being carried up in chalk, especially +if clay pipe linings were used. + +The chimney-stacks above the roof might well be built in flint, the +corners being rounded off in deference to the peculiarities of the +material. + +_External Rendering._--It is of the first importance that a good +weather-tight skin be maintained, and many old buildings have suffered +through neglect of this precaution. + +The rendering was often of the poorest quality, more mud than lime, and +the constant repairs that the indifferent materials necessitated has +resulted in many of the old cottages becoming patchworks of variegated +plaster blotches, when not whitewashed over, which give an impression of +dilapidation by no means warranted by the facts. + +_Rendering._--Given a good skin, however, of cement or cement and lime, +a chalk conglomerate wall will last indefinitely. So vital is the skin +that it is as well to put it on in two good coats--rounding off all the +corners and finishing it either with slap-dash or rough from the wooden +float. + +Also, to ensure its proper adhesion throughout, wire-netting may be used +as reinforcement--being secured to the face of the chalk wall by means +of cross netting or wires laid on the wall as the building rises. + +If the netting be of a fine mesh it also serves as an absolute barrier +to vermin, though pounded glass incorporated in the base of the wall is +equally effective. + +_Strength._--Provided the wall has dried out thoroughly, any of the +ordinary loads occurring in a two-storied house can be borne with ease. + +Chalk conglomerate walling, however, has no great lateral strength, and +it should not be asked to stand up to thrusts. + +The roof, therefore, must be well tied, and should sit on the building +merely as a lid. + + [Illustration: + +Details of Chalk Construction at Amesbury.+ + (From a sketch by W. R. Jaggard, F.R.I.B.A., the copyright of + the Department of Scientific and Industrial Research.)] + + [Illustration: + +Chalk Construction at Amesbury, Wilts.+ + (From a sketch by W. R. Jaggard, F.R.I.B.A., the copyright of + the Department of Scientific and Industrial Research.)] + +_Roof._--Though thatch is the traditional roofing material of chalk +cottages, any other will serve that is permanent and good of its kind. + +The only special demand that chalk walls make is that the eaves shall be +generously overhung for their better protection from the weather. + +Where, in later years, the boldly projecting thatch has been +thoughtlessly replaced by a slate roof with meagre eaves, or with none +at all, the walls have suffered accordingly. + + [Headnote: Garden Walls] + +_Garden Walls._--A chalk garden wall must be afforded just as much +protection as the wall of a house and on both sides. + +The hat with which it is provided is of the highest importance to the +health and longevity of the walling. + +Examples of garden wall copings are given in the sketches shown below. + + [Illustration: WALL COPINGS.] + +_House Walls._--Chalk conglomerate walls rarely exceed 18 in. in +thickness, and are usually the same upstairs as down. + +A plinth of the same thickness as the chalk wall it supports is usually +carried up 6 in. to 18 in. above the ground level in rubble-work, flint, +or brick, being known as the "Underpin Course." Any of the stock +damp-courses are suitable, but they must be well and truly laid, as damp +feet are nearly as deleterious to a chalk wall as a leaky or inadequate +hat. + +No special tools are required for this method of building, an ordinary +farm fork for lifting and a spade for the final chopping down of the +wall faces being all that are necessary. + +A house built during the summer is usually fit for occupation the same +autumn. + +_Old Examples._--Those who may wish to see buildings in chalk +conglomerate, both old and new, would do well to visit some such typical +chalk district as that lying about Andover in Wiltshire. + +It should, however, be constantly borne in mind that most of the old +cottages were somewhat unscientifically erected by their original +jack-of-all-trades occupiers, that damp-courses and Portland cement were +unknown, and that the advantages of proper ventilation and the causes of +dry-rot were discoveries yet to be made. + +Secondly, a large number of these cottages have been sadly neglected +either recently or in the past, and they bear the disfiguring marks of +their ill-treatment upon them now. + +But a chalk cottage that is well found in the beginning, and that is +reasonably well cared for subsequently, has nothing to fear from +comparison with cottages built in the most approved manner of the more +fashionable materials. + +Mr. James Thorold gives the following particulars of a block of three +chalk cottages recently built for Sir George Cooper on his estate at +Hursley, near Winchester: + +"The chalk walling was done by Messrs. A. Annett and Son, of Winterslow, +near Salisbury, where this method of building has been kept alive from +olden days. It consists of working up the soft upper strata of the chalk +by putting a bed of it 4 ft. 6 in. thick on the ground, watering and +treading it to a sticky consistency with the feet, working in shortish +straw at the same time. When thoroughly mixed by the builder's mate, he +lifts up a forkful to the builder working on the wall immediately above +him, the latter catches the chalk, dumps it down on the top of the wall, +building an 18 in. course all round. As soon as the weather has dried +this sufficiently he goes round with a sharp spade squaring up both +sides of the wall. As this work is greatly dependent on the weather it +is well if the men have other work to fall back on, and that building +operations should be commenced in the spring or early summer. The wall +is built 18 in. thick to the first floor joists and 14 in. above. Chalk +in itself being very absorbent of moisture, the usual plan is to render +the outside of the wall with a lime mortar, which, however, requires +renewal every few years. To obviate this we fixed with long staples +1-1/4 in. mesh wire-netting over the outside surface of the wall to give +a reinforcement for a rendering of hair mortar and cement gauged in +proportion of 1 to 2 respectively, and left rough from the trowel. This +rendering was done at a cost of 3s. 3-1/2d. per square yard, which is a +substantial addition to the cost of the walling, but so far there is no +sign of a crack or hollow place behind it, and the cottages have kept +very dry. The walls were finished off with a limewash containing Russian +tallow and copperas.[9] + + [Footnote 9: See recipes for Whitewash in Appendix (I).] + + [Headnote: Cost of Three Cottages] + +"As regards the cost of this block of three cottages, the result is +obscured by the fact that tall chimney-stacks with ornamental bricks and +appropriate foundations were built and reinforced leaded lights were +used in the windows to keep the building in character with the other +cottages on the estate, but at the time we estimated that the chalk +walling saved a sum of L54 as against the amount we should have had to +have spent in carrying out the building with bricks made on the estate, +and this had to include lodging money and profit, the builders being +independent men. The ornamental chimney-stacks were put in for the sake +of appearance, flues built up in the chalk being entirely satisfactory +and fireproof. The foundations are either flint or brick with a slate +damp-course. + +"I consider that for a chalk country this method of building has many +advantages. + + "(1) It saves cartage. + + "(2) It can be carried out by a skilled labourer who can be + otherwise employed during unsuitable weather. + + "(3) No fuel is required as in burning bricks. + + "(4) If a suitable rendering is employed to keep it weatherproof, + and a good damp-course on the foundations, the cottages are nice + and dry and keep an equable temperature, chalk being a good + non-conductor. + +"Sir George wonders if any method could be devised by chemical means to +harden the chalk and make it weatherproof; if this could be done it +might save the expense of the cement rendering." + + + CHALK CONGLOMERATE + + From _Country Life_, February 23rd, 1901: + +"Soft chalk is practically mud, yet Dr. Poore, one leading authority on +rural hygiene, had his model hygienic cottage built with it at Andover, +just outside the boundaries, in order to escape the tyranny of the +bye-laws. In several other places this material has been used time out +of mind. + +"The white cottages on the Wiltshire Downs are as good as any in +England." + + [Illustration: + +Three Chalk Cottages at Hursley Park+] + + + THE WINTERSLOW COTTAGES + + From _Country Life_, April 6th, 1901: + +"The white chalk cottages of the scattered straggling village are found +in every sort of position. They must not be confounded with the cottages +of rock chalk at Medmenham. You might almost call them mud cottages. + +"The house is generally both planned and constructed by the owner. + +". . . The soil is only a few inches deep, soft chalk lies close to the +surface and can be dug out with a spade. This is a very suitable +material in the district and costs nothing but the labour of +digging. . . . + +"On the downs there is a constant lack of water; that which falls in the +shape of rain is therefore very precious, and in some cases is indeed +the only kind available. But a large tank or artificial well is needed +to contain it, and the pit from which the chalk is dug out can be made +to serve the purpose. . . . One was made watertight by means of a lining +of concrete, and held enough water to keep the family going through all +the dry season. + +"In another house . . . the chalk-pit had been utilised to form a large +and convenient cellar. . . . + +"Most of them (the cottages) . . . are on two floors, with parlour, +kitchen, back kitchen and so forth on one, and the bedrooms on the +other. In the preparation of the chalk, the method followed is that of +treading it into a kind of rubble, and adding a proportion of straw and +a small quantity of lime. + + [Headnote: Expensive Scaffolding Avoided] + +"There is a local builder who will run up the shell of a house for a +matter of L100, more or less, according to its size. . . . Most of the +cottages are literally hand-made. A skilful architect who visited the +Winterslow cottages felt sure that boards must be used to keep the walls +straight, but he was wrong. The chalk is shovelled up and the walls are +kept straight without line or plummet. No expensive scaffolding or +machinery is employed. Yet the walls come out beautifully in the end, +the colour being an exquisite soft white. They are about 18 in. thick, +and the slowness of their construction has one good effect, it gives +them time to dry. No point is of more importance than this. It is +advisable not to put on any rough-cast, plaster, or paper for at least +twelve months, as doing so will prevent the moisture from exuding. One +or two of the little cottages were slightly damp, but the majority were +as dry as tinder. The thickness of the walls helps to render the cottage +more comfortable, to make it cool in summer and dry in winter. + +"One word should be added in regard to soft chalk as a building +material. Where it can be obtained in the garden at a few inches depth, +and especially where the cottager is his own architect and builder, it +can be most heartily recommended, but there are obvious objections to +its transportation to districts where it is foreign. + +"The village itself is a very homely and irregular one without a single +dwelling of any pretence. The country lying adjacent to Salisbury Plain +consists of broken, sparsely peopled downland, and very ornate or +finished cottages would be out of keeping, but they would not look so +well copied in a very rich, heavily timbered country." + + + RATS AND CHALK + +_Note._--Conglomerate chalk is, like cob, vulnerable to the attacks of a +really determined rat. + +The outer defences provided by the exterior rendering can be backed up +by the mixing in of broken glass or sharp flints with the substance of +the wall, where such attacks are likely. + + [Illustration: + +Marsh Court, Hampshire.+] + + [Illustration: + +Brick-and-chalk Vaulting at the Deanery Garden, Sonning+] + + + [Headnote: Block Chalk] + + BLOCK CHALK + +"Chalk" is a term somewhat loosely used to denote the soft white +limestone--the "_Creta Scriptoria_"--that is cousin to Marl on one side +and to Ragstone on the other. + +In its purest form chalk consists of over 95 per cent. of carbonate of +lime in the form of fine granular particles held together by a +calcareous cement, its organic origin being clearly traced in the +remains of the minute sea creatures with which it abounds. + +Hewn blocks of chalk have been used for walling and vaulting from +immemorial times, and, where not exposed to direct erosion by the +weather, remain to this day as clean-cut as when they were first +quarried and a very great deal harder. + +The filling in of the great vaults at Salisbury Cathedral and in the +Bishop's Palace are of chalk, whilst innumerable lesser buildings of +more or less antiquity still remain to us as monuments to the excellence +and durability of this stone. + +Chalk, too, was often used in combination with flint or brick to build +the engaging chequer-work walls that embellish so many downland +villages. + +At Medmenham there are cottages both old and new of hewn rock chalk, and +both the Berks and Bucks banks of the Thames have many buildings to show +of this beautiful material. + +Amongst present-day architects Sir Edwin Lutyens was the first to give +hewn chalk an opportunity of showing its quality in serious +architecture, Marsh Court in Hampshire being an instance of more than +local celebrity. + +In the great walls at the Bishop of Winchester's palace, Farnham Castle +in Surrey, the old builders appear to have used bricks, limestone and +chalk proper, according as the several materials were delivered, quite +indifferently, and with results altogether delightful. + +Not all chalk is suitable for building, that near the surface being +often far gone in decay and much too friable for such a purpose. + +Even when apparently sound blocks have been gotten they are not +infrequently found to be crossed in all directions by planes of weakness +along which they are apt to fall to pieces in the handling. + +From this cause the "waste" is sometimes considerable. + +The well-known building "stones" from the quarries of Beer, Sutton, and +Tottenhoe in Devonshire are really chalk, but in a form not readily +distinguishable from ordinary free-stone. + +The longer that chalk blocks are kept to dry before building-in the +better, and the sun and wind of at least a year should be allowed free +play upon them to dry out their natural sap and render them +"frost-proof." + +During the drying-out process the chalk should, if possible, be +protected from the rain. + +For years after being built into the walls of a house, chalk will +continue to dry and harden. + +But it is essentially a somewhat porous material, and will quickly +revenge itself on those neglecting its just demands for a sound roof and +a proper damp-course. + +In exposed situations new chalk walling is liable to allow the +penetration of moisture under the pressure of the wind unless a cavity +is provided or unless the surface is treated with a silicate or other +"vitrifying" fluid. + +Chalk, however, has one shining virtue in common with its great +antithesis--it improves mightily with keeping. + +Chalk walls sometimes have youthful vices in the way of porosity that +entirely disappear with advancing years through the closing up of the +surface pores, which eventually makes a cavity and inner lining +superfluous. + + + + +IV + +_UNBURNED CLAY AND EARTH BRICKS_ + + + SUN-DRIED BRICKS + +The use of sun-dried bricks in this country, is, for no very apparent +reason, almost entirely restricted to East Anglia. There it has been +used for generations with entirely satisfactory results. + +Mr. Skipper of Norwich writes of the material as follows: + + * * * + +"Who, travelling from Norfolk to London, whether by the Ipswich or +Cambridge line, has not noticed the numerous colour-washed or black +(tarred) cottage, farmhouse and agricultural buildings scattered +practically all along the countryside? Some of these are of studwork and +plaster, some of wattle and daub, but many are built of clay made up +into lumps, sun-dried, and built into the walls with a soft clay-mixture +as mortar. No lime _need_ be used, though sometimes it is mixed with the +clay mortar. The preparation, digging, exposure and mixing with short +straw are similar to the Devonshire 'cob' work, but in these parts the +worked clay is thrown into moulds, and lumps are formed of, say, 18 in. +by 12 in. by 6 in., or 18 in. by 9 in. by 6 in. for large sizes, and for +inside walling or backing to brick-faced walls, 18 in. by 6 in. by 6 in. +The walls, naturally, are rough in texture and the joints are generally +stopped up and besmeared with a thin coating or almost a wash of clay. +This coating sometimes has lime mixed with it, but it is not necessary. +This is all that is needed to complete the walling, and there is a +building--a malting, that any one can see at Tivetshall Station on the +Ipswich line, about 200 ft. long, 45 ft. or 50 ft. wide and three floors +high, built of lumps 18 in. by 12 in. by 6 in.--that has stood the +weather and weight of its roof for forty years built in this way; 12 in. +is the thickness of its walls. A further stage in finish is to give the +walls two or three coats of coal tar, but it is not essential, though +desirable where stock are kept, as cattle are rather fond of licking the +clay, and they do not use their horns much when walls are tarred. The +highest finish in this work is to cast sand on the last coating of tar +before it is quite dry, and then to colour or whitewash on this. This +accounts for the variety of colourings seen in these buildings, some +even of a kind of pink or red; while some yellow or buff, beside the +white and the black or tarred buildings, and all huddled together or +standing apart, whether covered with thatch or red pan or flat tiles, +look remarkably in harmony with their surroundings. These lump walls +are, of course, built on a base of brickwork, about 18 in. or 2 ft. +high, to keep them free from damp. This kind of walling can be built for +_at least_ 15 per cent. or 20 per cent. cheaper than ordinary 9 in. +brickwork. Thin as these walls are compared with those of 'cob' houses, +they are noted for being warm in winter and cool in summer. When +suitable clay is procurable a local builder almost invariably uses clay +lumps when building a house for himself, though to gratify a whim +perhaps, he will case the outside walls--especially the front next the +street or road--with brickwork. But clay lumps he carefully reserves for +inside walls and weight-carrying linings to the outside walls, bonding +the two together very much in the same way as two 4-1/2 in. 'cavity +walls' are bonded. I am not suggesting that this walling is as +interesting artistically as 'cob,' but I do suggest it is a practical, +sensible and _dry_ walling, and if properly done it will 'last for +ever,' as a local builder repeatedly said to me when speaking of it. +One can easily see why the cost is light--the sun and the winds do the +drying in the spring months, and no coals are required, and also the +clay is often found on the building site, hence no cartage. Actual +building work naturally goes quickly, as the lumps are large. There is +another important point to notice. One may see a building complete with +its roof on and occupied by its tenant while still awaiting an outside +casing of brickwork to be built round it, either with a view to greater +protection or for the mere vanity of the owner, for while thus left +unprotected the lump walls take no harm from even winter exposure. Now +to be quite practical in these extremely practical days, I venture to +suggest that the use of clay lumps at least for inside walls and +linings of outside walls would be an immense boon to the numerous +cottage-building schemes now being projected. We must not forget that +comparatively few bricks will be available this year, while the cottages +are wanted at once. Can these few bricks be better used than by forming +foundations and chimneys for the clay-lump walls of these cottages? I +think not. The cottages could, of course, be occupied in the late summer +or autumn of this year, and next year when bricks will be more plentiful +perhaps the brick casings could be added, if brickwork _must_ complete +them. I make this strictly utilitarian suggestion solely to meet a very +urgent and deep national need. Personally, I prefer the sight of a +cottage built and finished in the old-established method of the +locality. Unskilled labour only is required, working under intelligent +supervision, hence immediate employment for a great number of men would +be provided." + + [Headnote: Use for Unskilled Labour] + + * * * + + [Illustration: + +Once Corn Hall, now Council School.+ + Built about a hundred years ago. Still in sound condition + and quite dry.] + + [Illustration: + +A Row of Clay-lump Cottages.+ + The front has been plastered and panelled out. In the upper part + of the stable building, seen in the foreground, the clay-lumps + are shown exposed.] + + [Illustration: + +Engineering Workshops.+ + Built twenty years ago. The walls are thoroughly sound, despite + constant vibration, and are perfectly dry, except the brick face, + which was added for effect.] + +The use of sun-dried bricks for the interior partitions of cob and pise +cottages is worth consideration, as the nature of these materials +demands a thickness of wall which is too wasteful of space to be +acceptable in mere partitioning. + +Of the strength of clay-lump walls, there is no question. It was +recently necessary to cut a new doorway in the old clay-lump wall of a +large traction-engine garage, and the blocks removed were thrown into a +heap upon the ground. + +The clay happened to be needed for other purposes, for which it had +first to be broken up. + +Ordinary hammers proved entirely ineffective, and it was not until heavy +sledges were used that the lumps could be smashed. + +The tractor-house in question is a large building some 25 ft. by 100 +ft., carrying a heavy roof and constantly subjected to vibration by the +coming and going of the tractors. + +The walls are only 12 in. thick, without piers or reinforcements of any +kind, and yet the whole building, which is 26 ft, high at the gables, is +as perfect to-day as when first erected some twenty years ago. + +In the same town as this tractor-house, East Harling in Norfolk, is a +council school built of clay lump (converted from the old Corn Hall), +apparently not a pin the worse for a century of hard wear. + +Near by there are a number of private houses built of the same material, +some of them reputed to be upwards of 200 years old and certain of them +having considerable architectural merit. + + + [Headnote: "Substantial and Cool"] + +(_Extract from "The Farmers' Handbook," issued by the Department of +Agriculture, New South Wales, 1911_) + ++"Adobe," or Sun-dried Bricks+ + +"As their name implies, these buildings are constructed of sun-dried, +but unburnt bricks. For buildings of this character, material like clay, +which is unsuitable for pise-work, can be used. The bricks are made in a +wooden mould, and are 16 in. long, 8 in. wide, and 6 in. thick. A man +can mould about 100 per day. They are laid in a similar manner to other +bricks, the mortar used being wet loam, or even the material of which +the bricks are made. The cost of making and laying is estimated at about +15s. per 100. Buildings constructed of these bricks are substantial and +cool, and very similar in character to pise buildings. + +"A school-house built of these bricks eighteen years ago by Mr. Nixon, +of Reefton, is still in an excellent state of preservation; in fact, +little, if any, the worse for wear, despite the fact that walls are +unprotected by verandahs or overhanging eaves. During its existence it +has had, first one coat of oil-paint, and later a coat of coloured +limewash." + + * * * + +"Clay lump," then, is one of the many good old building methods that +needs no proving, but only revival and perhaps improvement. + + + + +APPENDIX + + + I + + WHITEWASH + +Whitewashing has been frequently referred to in the foregoing pages as +the most suitable treatment for the exterior of chalk and earth +buildings. + +There is, however, a certain prejudice against lime-whiting amongst both +owners and occupiers, owing to the frequent renewal that its adoption +usually implies. + +With a view to removing this drawback from a treatment otherwise so +effective, the following recipes are suggested as improvements on the +usual practice. + +Ordinary whitewash is made by slaking about 10 lbs. of quicklime with +two gallons of water. + +The following recipes are taken from "_White Paints and Painting_" +(Scott), and are reliable: + +(1) "_Factory" Whitewash (interiors), for Walls, Ceilings, Posts, etc._: + + (_a_) 62 lbs. (1 bushel) quicklime, slake with 15 gallons water. + Keep barrel covered till steam ceases to arise. Stir occasionally + to prevent scorching. + + (_b_) 2-1/2 lbs. rye-flour, beat up in 1/2 gallon of cold water, then + add 2 gallons boiling water. + + (_c_) 2-1/2 lbs. of common rock-salt, dissolve in 2-1/2 gallons of hot + water. + +Mix (_b_) and (_c_), then pour into (_a_), and stir until all is well +mixed. This is the whitewash used in the large implement factories, and +recommended by the insurance companies. The above formula gives a +product of perfect brush consistency. + +(2) _"Weatherproof" Whitewash (exteriors), for Buildings, Fences, etc._: + + (_a_) 62 lbs. (1 bushel) quicklime, slake with 12 gallons of hot + water. + + (_b_) 2 lbs. common table salt, 1 lb. sulphate of zinc, dissolved + in a gallon of boiling water. + + (_c_) 2 gallons skimmed milk. + +Pour (_b_) into (_a_), then add the milk (_c_), and mix thoroughly. + +(3) _"Light House" Whitewash_: + + (_a_) 62 lbs. (1 bushel) quicklime, slake with 12 gallons of + hot water. + + (_b_) 12 gallons rock-salt, dissolve in 6 gallons of boiling water. + + (_c_) 6 lbs. of Portland cement. + +Pour (_b_) into (_a_), and then add (_c_). + + * * * + +_Note._--Alum added to a lime whitewash prevents it rubbing off. An +ounce to the gallon is sufficient. + +Flour paste answers the same purpose, but needs zinc sulphate as a +preservative. + +The following are from "_1,000 More Paint Questions Answered_": + +(4) _Durable Whitewash for Outside Use._--A whitewash that will not rub +off or wash off in rainy weather can be made by mixing one half-pint of +flour to a batter with cold water, then stirring into this boiling water +until it becomes a thick paste. + +While still hot it is poured into a pailful of ready-made lime whitewash +and well stirred in. + +(5) Another simple method is to add to 2 gallons of ready-made lime +whitewash one half-pint each of molasses and table salt. Must be stirred +frequently while being used. + +_Whitewash for Exterior Surfaces._--A formula for a durable whitewash +for out-buildings of rough lumber. The following is reprinted from +"_Popular Mechanics_": + +(6) Place 1 bushel good fresh lime in a barrel with 20 lbs. beef tallow; +slake with hot water and cover with sackcloth to keep in steam. When the +lime is slaked, the tallow will have disappeared, having formed a +chemical compound with the lime. Dry colours may be added to produce any +tint desired.[10] + + [Footnote 10: Experiments and tests carried out for the author + by the Department of Scientific and Industrial Research place + this receipt at the head of the list.] + +It is better to add colour before slaking the lime, but if this is not +feasible mix the colour with alcohol and add it to the strained +whitewash. Thin to easy flowing consistency with clear water. + + [Headnote: Distempers and Limewashes] + +_Cold Water Paint that will stand the Weather._--A formula for making a +white outside coating that will resist the action of the weather and +remain hard even under the influence of moisture and rain. Experiments +with different brands of cold water paints have proved failures. + +A really effective cold water paint, in order to resist the elements and +remain white, should contain a white pigment of good body and some oil +in addition to the water, and with this purpose in view the following is +suggested: + +(7) To make 100 lbs. of such paint, mix 10 lbs. white, pure in oil, with +10 lbs. bolted whiting, 8 lbs. raw linseed oil, 6 lbs. soft soap (made +with potash), and 26 lbs. soft water. + +One quart of pale copal varnish will improve the preparation. The +formula given is of the right consistency to apply on dressed lumber +with the brush. For application on rough lumber or with the spraying +machine it requires more thinning with water and varnish. + +The following is taken from Pearce's "_Painting and Decorating_": + +(8) A London recipe for distemper has the following proportions: +4 "balls" whiting, 2 lbs. Young's patent size, and sufficient water to +cover the whiting. + +(9) A Scotch distemper is described as: 12 lbs. whiting, size as given +previously, 2 ozs. alum, 2 ozs. soft soap. It is very fast, for +passages, schools, etc. Tinting colours for limewash should be +restricted to ochres, umbers, lime blue, lime greens, charcoal or lamp +black, and earthy reds (as Venetian). + +(10) External limewash for farm buildings, etc., may be made as follows: +Lime, 1/2 bushel, slaked with 1 gallon of milk and remainder of water, +1 lb. salt and 1/2 lb. sulphate of zinc to make it withstand the +weather. + +Experiments with and practical tests of these and other kinds of +whitewash are being carried out, and the author hopes that he may find +opportunity at some later date of announcing the results obtained. + + + [Headnote: Local Materials] + + II + + THE IMPORTANCE OF USING LOCAL MATERIALS + + (_Extract from "Country Life," November 9th, 1918_) + + 300,000 COTTAGES WOULD ENTAIL THE TRANSPORT OF 60,000,000 TONS + OF MATERIAL + +In carrying out any considerable scheme of house building two +difficulties will have to be met. The first arises from the scarcity of +building material; the other from the cost and difficulty of transport. +These, to some extent, can be obviated by the use of local material, +which is to be commended on other grounds as well. Local material fits +into the character of the neighbourhood in which it is found and +maintains its traditions. + +Very few people realise the bulk of materials, and in order to help them +the following statement has been prepared to show the materials needed +for each cottage and the total for 300,000 cottages: + + Materials. Weight. + Per One Cottage. Per 300,000. + Tons. Cwts. Qrs. (Tons.) + Ballast, sand, gravel 78 17 0 23,655,000 + Lime 5 18 0 1,770,000 + Cement 12 8 0 3,720,000 + Bricks 85 0 0 25,500,000 + Slates for D.P.C 0 10 2 157,500 + Chimney-pots 0 0 3 11,250 + Tiles 7 2 2 2,137,500 + Carcassing timber 7 0 0 2,100,000 + Complete joinery timber 1 12 0 480,000 + Cast-iron rain-water goods and sundries 0 9 0 135,000 + Stoves, copper, ash-bin, etc. 0 5 2 82,500 + Nails, screws, etc. 0 1 2 22,500 + Hair for plaster 0 1 0 15,000 + Lead flashings, etc. 0 2 1 33,750 + Sink, waste pipes, draining boards, etc. 0 2 1 33,750 + Sanitary goods 0 1 0 15,000 + Whitening, distemper and paint 0 3 1 48,750 + --------- ---------- + Total 199 14 2 59,917,500 + --------- ---------- + +It will be seen that to carry out the scheme for 300,000 cottages a +total of close on 60,000,000 tons of material will have to be shifted. +In addition to that, it must be remembered that the cost of material is +very small in comparison with that of building. This will be apparent +from an analysis of the items employed for actual cost and the +percentage which that cost bears to the total cost. + +Cottages erected 1912 (semi-detached): total interior area of cottage, +772 ft. super, (parlour, kitchen, scullery and three bedrooms, coal and +W.C.): + + Per House. + No. Item. Actual Cost. Per cent. of + Total Cost. + 1. Sundries 8 2.66 + 2. Foundations 16 5.28 + 3. External and party walls (_a_) 77 25.41 + Windows and doors (_b_) 23 7.59 + 4. Internal partitions 36 11.88 + 5. Ground floor 18 5.94 + 6. Upper floor 22 7.26 + 7. Roof and rain-water goods 34 1.22 + 8. Chimney and fireplaces 30 9.90 + 9. Sanitary fittings, water supply and + drainage 19 6.27 + 10. Staircases 11 3.63 + 11. Fittings 6 1.98 + ---- + Total L300 + +These facts help to clarify the problem. The weight of the building +materials required for an ordinary cottage with living-room, parlour, +scullery, three bedrooms, etc., the house containing cubic contents of +about 11,500 ft., would come approximately to 200 tons per cottage; and +even assuming that there is only an average transport of fifty miles, +this would give 10,000 ton-miles per rural cottage, which is taking it +at a very low average. In each cottage the weight of the brickwork +represents about 42 per cent. of the total weight. It is, therefore, +apparent that every effort should be made to lessen the transit of +materials required for the external walling. If, on the other hand, +local materials are employed, this carriage would be saved and a great +economy effected. Even if this utilitarian consideration were not so +important as it is, the desirability of making all possible use of local +materials is very great from other points of view. It would stimulate +local interest in building and, in addition to retaining the traditions +of the district, give greater hope of retaining and maintaining the +proper architectural aspect of our villages. + +It is scarcely necessary to summarise the advantages that may fairly be +expected to flow from this endeavour to make a real start at finding a +solution for the housing difficulty. First and foremost must be placed +the saving in transport. A casual reader may easily imagine that the +difficulties of carriage will vanish with the end of the war, but that +is not so in reality. Any one who has travelled in France must have +noticed engines bearing such names as Liverpool Street, King's Cross, +Euston, Birmingham, and so on. The meaning of that is that a great deal +of our rolling stock was sent over to France, and at the best will not +be available here for a long time to come. Even the ordinary work of +upkeep and repair has necessarily been neglected owing to the scarcity +of men and other causes incidental to war-time. Transport difficulties +are bound to last for a very considerable period after the peace +settlement, and it would not be at all advisable to delay the +construction of houses so long. The returned soldiers will make us +vividly conscious of the shortage. Nothing could be imagined more likely +to make them look for chances of going abroad than to learn that there +is not sufficient housing accommodation for them in the village in which +they lived before the war, and to which they hoped to return on its +conclusion. + + + [Headnote: Cost per Foot Cube] + + III + + EXTRACT FROM A LETTER TO THE EDITOR OF _COUNTRY LIFE_, + JULY 27th, 1918 + +"Shortly before the war I had occasion to demolish some very old +cottages at Clovelly for the reconstruction of the New Inn. I was so +much struck with the stability of these (although by no means +first-class samples of cob work) that I collected some facts and notes +on the subject from different parts of the county of Devon. Where +bye-laws have been adopted, cob is no longer being used. It is +difficult, therefore, to give an accurate comparison of costs, but after +careful investigation I did arrive at the following results for North +Devon and Scotland. The prices were in 1913, and in both cases for a +five-roomed cottage (assuming four to be built at the same time, +including internal water supply, but omitting any special work necessary +to procure supply, and omitting fencing). + + Cost per foot cube Cost per foot cube + cob at 2 ft. 6 in. 11 in. hollow brick. + thick. + North Devon 6-1/2d. 5-7/8d. + Scotland 6d. 6d. + +These prices assumed suitable material on or near site, and allowed +something for the difficulty of getting at least one experienced +cob-worker to instruct the unskilled men. Since 1913 the cost of brick +has risen so much that cob would now be much cheaper, probably as much +as 1d. or 1-1/4d. foot cube in both cases, and this is likely to be the +case for many years. Suitable material exists in many parts of the +country. If reed straw cannot be had, other reinforcements can be used. +I have seen various materials in use, of which heather was perhaps the +best and most easily procured. I can endorse from experience the comfort +of these old buildings, and the affection of Devon people for them. The +thick walls give all that a house should--protection from heat in summer +and cold in winter. For the contrast, visit the new Garden City at +Rosyth. Many of the houses are attractive, but their thin brick walls, +tile and slate hanging are not suitable to the north and east coasts. +Ask the opinion of the occupants of these new houses. Many of them are +Devon born and bred, and imported from the dockyards of the three towns. +They nearly all complain of the cold, and their views form an +interesting comment on modern construction." + + + IV + + PISE TESTS + + (_With acknowledgements to "The Spectator"_) + +Through the courtesy of Messrs. Alban Richards & Co. we are able to +publish the results of certain very instructive tests that have been +carried out on Pise during the past winter. Messrs. Richard's experience +and Report bring out two points with especial clearness, (1) That Pise +work, though not impossible under winter conditions, is not ordinarily +desirable unless some means of artificially drying the earth be resorted +to. (2) That the strength of Pise increases with surprising rapidity as +the work dries out. It should be remarked that none of the samples +tested were made from really good Pise soil, such for instance as the +red marls or brick earths. With such materials or anything approaching +them, the results would have been even better, as the Report points +out:-- + +"In conjunction with Mr. Williams-Ellis, we have made certain tests with +a view to satisfying ourselves as to the practicability of _pise de +terre_ for house construction. In order to obtain what we might term the +minimum or 'worst' tests, we decided to erect walls for this purpose in +the winter. This we have done for the last three months, which has been +a very wet period, and the following is a short description of the tests +we have made:-- + + "1. Two walls were erected measuring 14 ft. long, 9 ft. high and 18 + in. thick, spaced 20 ft. apart, with short return ends to each wall. + Wall plates were placed centrally along the top of each wall, on + which were placed 9 in. by 3 in. wood joists, at 16 in. centres, + across the 20 ft span. In order to obtain the minimum results we + allowed the shutters to remain until the test was ready to be + applied, so that walls did not have an opportunity of drying or + hardening. This condition was thought necessary, as it is quite + reasonable to expect that if _pise de terre_ cottages are erected, + considerable weight might be placed on the walls immediately the + shuttering is struck. We then proceeded to test the walls to + destruction. The floor space provided for by the joists referred to + above measure 220 super. feet, the load was then applied gradually. + The load applied totalled 16-1/2 tons, which is equivalent of 168 lbs. + per super. foot of floor space, under which the wall collapsed, + which, in our opinion, provides a factor of safety of three to the + normal load which a cottage floor would have to bear. + +"We are convinced that very much better results can be obtained in this +method of construction with walls which were first dried before the load +was applied. Further experiments are to be made to procure further data +on this subject. In addition to the above tests, we have submitted to +the National Physical Laboratory, blocks made of _pise de terre_, from +poor to medium soil, for testing purposes, and the following are the +results which have been obtained:-- + +"The following Report shows results of Tests made by the National +Physical Laboratory. + + + [Headnote: Pise Tests] + + "REPORT ON TESTS OF BUILDING BLOCKS OF PISE DE TERRE SENT FOR TEST + BY MESSRS. W. ALBAN RICHARDS & CO., LTD. + +"_Tests made on January 14, 1920._ + +"First set of three blocks sent in November 1919. + +"These blocks were composed of a fine gravel containing very few and +very small stones. The material was said to be similar to that used at +Merrow Down, near Guildford, Surrey. It appeared to be very similar to +Farnham gravel. + +"The blocks were tested in compression, one within twenty-four hours of +arrival at the laboratory, and the others after drying for a time in the +laboratory. For results of tests see Table I. + + TABLE I + + ----+------+--------------+----+----+-------+-----+-------+---------- + | | | | | | LOAD. | + | | |Age |Area|Density+-----+-------+ + | | | in | in | lbs. | |in tons| + | | Dimensions |days|sq. | per | in | per | + No. |Marks.| in inches. | * |ft. |c. ft. |tons |sq. ft.| REMARKS. + ----+------+--------------+----+----+-------+-----+-------+---------- + UT1 | 3 | 9x9x9 | 1 |.562| 131 |0.70 | 1.66 |Cracked + | | | | | |1.04 | 2.47 |Collapsed + | | | | | | | | + UT2 | 1 | 8.9x8.9x8.9 | 9 |.550| 125 |4.27 | 10.50 |Collapsed + | | | | | | | | + UT3 | 2 |8.95x8.95x8.95|16 |.556| 117 |2.31 | 5.57 |Small + | | | | | |4.23 | 10.20 | cracks + | | | | | | | | appeared + ----+------+--------------+----+----+-------+-----+-------+---------- + + [*: Age after arrival at laboratory.] + +"Second set of blocks sent in December 1919. + +"This set consisted of six blocks in three pairs, each pair having been +rammed with a different quantity of water. + +"One of each pair was tested within twenty-four hours of arrival at the +laboratory, and the others after drying in the laboratory for twenty-six +days. + +"The material used was not homogeneous, and the mixture consisted of a +very clayey loam, a fibrous loam, sand and large stones. The clayey +material gave rise to surface cracks as the blocks dried. + +"For results of tests see Table II. + + TABLE II + + ----+------+------------+----+----+-------+-----+-------+---------- + | | | | | | LOAD. | + | | |Age |Area|Density+-----+-------+ + | | | in | in | lbs. | |in tons| + | |Dimensions |days|sq. | per | in | per | + No. |Marks.| in inches. | * |ft. |c. ft. |tons |sq. ft.| REMARKS. + ----+------+------------+----+----+-------+-----+-------+---------- + VW1 | 1 | 8.9x9x8.5 | 1 |.555| 106 |0.45 |0.81 |Cracked at + | dry | | | | | | | one corner + | | | | | |0.51 |0.92 |Collapsed + | | | | | | | | + VW2 | 2 | 9x9x9 |26 |.562| 105 |2.15 |3.84 |Collapsed. + | dry | | | | | | | Material + | | | | | | | | quite dry + | | | | | | | | in interior + | | | | | | | | + VW3 | 3 |9.1x9.1x8.9 | 1 |.570| 134 |0.55 |0.96 |Collapsed + | wet | | | | | | | + | | | | | | | | + VW4 | 4 |8.8x8.8x8.9 |26 |.546| 110 |3.20 |5.86 |Collapsed. + | wet | | | | | | | Material + | | | | | | | | quite dry + | | | | | | | | in interior + | | | | | | | | + VW5 | 5 | 9x8.9x9 | 1 |.558| 126 |0.60 |1.08 |Bulged and + |medium| | | | | | | cracked + | | | | | |0.69 |1.24 |Collapsed + | | | | | | | | + VW6 | 6 | 8.8x8.8x7 |26 |.546| 109 |3.33 |6.10 |Collapsed. + |medium| | | | | | | Material + | | | | | | | | slightly + | | | | | | | | damp in + | | | | | | | | the interior + ----+------+------------+----+----+-------+-----+-------+---------- + + [*: Age after arrival at laboratory.] + + Seal of + NATIONAL PHYSICAL LABORATORY _Signature of Director_ + +"From the second set of blocks it would appear that it is better to ram +with too much moisture than with too little. It will be noted that the +density of the wet block was 30 per cent. more than that of the dry +block, so that a wall could be carried higher with the dry material than +with the wet, although such a wall would never gain the strength which a +wet one would upon drying. + + + CONCLUSIONS + +"We are of opinion, having regard to the fact that the house at Newlands +Corner (Guildford four miles) has weathered the winter, without showing +any signs of dampness, that _pise de terre_ will make a thoroughly dry +house. + +"We consider that the tests made are satisfactory, and prove that this +form of construction is of a sufficiently sound nature to be employed in +the building of houses. With really suitable material, such as a light +brick-earth or marl, it is considered that the results already obtained +might well be 100 per cent. better." + +We are informed that additional tests are now proceeding with regard to +the water-proof and weather-resisting qualities of Pise, the results of +which will be duly published. + + + + +_INDEX_ + + +INTRODUCTION: + + Chalk walls, 18 + Cheap materials, the search for, 13 + Pise de craie, 16, 17, 107 + Pise, experiments with, 15 + in moulds, 19, 20 + in South Africa, 22, 23 + Pliny on Pise de terre, 25 + Rammed chalk, 16, 17, 107 + +GENERAL SURVEY: + + Building materials, shortage of, 26 + "Ersatz" products introduced during the War, 26 + House famine, the, 27 + Local materials, use of, to avoid transport, 29 + Lutyens, Sir Edwin, and Mr. Alban Scott, cottage by, 30 + Rural housing, suitability of cob and pise for, 28 + +I--COB: + + Allen, Mr. C. B., his reference to Devon cob, quoted, 47 + Baring-Gould, Rev. S., on cob, quoted, 47 + Beauty of cob, 35 + Bernard, Mr. Charles, his account of Sir Walter Raleigh's cob house, + 45, 46 + _Book of the West, The_, by Rev. S. Baring-Gould, reference to cob + in, quoted, 47 + Building, 37, 38, 39 + Carpentry and joinery, 41, 42 + Chimneys, 44 + Cob tradition, 52 + Composition, 36 + Cost, 35, 50 + _Cottage-Building_, reference to cob in, quoted, 47 + _Country Life_, letter to, relating to cob work, quoted, 115, 116 + Design, 44, 45 + Devon cob, 47 + Drying, 39 + Elizabethan cob houses still existing, 34 + Former conditions returned, 52 + Foundations and base, 40; result of bad, 34 + Fruit walls, of cob, 47, 48 + Fulford, Mr., of Great Fulford, on cob, 50-52 + Gimson, Mr., his description of building cob, quoted, 35 + Hayes Barton, Sir Walter Raleigh's house at, 45, 46 + Hipped roofs, 41 + Joinery, 41, 42, 43 + Masonry and carpentry, 41, 42 + Method of building, 36-45 + Mixing, 37 + Northcote, Lady Rosalind, her description of Sir Walter Raleigh's + house, 46 + Primitive methods, 47 + Protection, 43 + Protective wash, 51 + Raleigh, Sir Walter, his cob house at Hayes Barton, 45, 46 + Rats, 44 + Reed thatch, 46 + Rendering, 51 + Roofing, 51 + Shuttering, 51 + Strength, 44 + Thickness of walls, 40 + Traditional building material in Devon and Wessex, 33 + Training of ex-soldiers, 52 + + II--PISE: + + Bolts, 86 + Bonders, 69 + Building procedure, 71, 72, 74, 75 + Capabilities, 57, 58 + Corners, 68 + _Cyclopaedia, or Universal Dictionary of Arts, Sciences, and + Literature_, on pise, quoted, 59-71 + Damp-course, 86 + Definition of Pise de terre, 57, 59 + Durability, 82 + _Earthwork, A Manual on_, quoted, 73-76 + Empandeni, pise work executed at, 78, 79, 80 + Excavation, 86 + Etah Jail, pise work executed at, 76, 77, 78 + Fillet, 87 + Floating, 86 + Foundations, 74 + Frames, 87 + France, introduction of pise into, 57 + Gorffon, Monsieur, reference to his treatise on pise, 57 + History, 57 + Indian and Colonial practice, 73-88 + Introduced into France by the Romans, 57 + _Journal de Physique_, by the Abbe Rozier, quoted, 58 + Lintels, 87 + Locale, 58 + Method of building, 58-62 + Method of working, 60, 61, 62 + New South Wales, pise work in, 81-88 + Origin, 58 + Picture-rail, 87 + Plant required, 85, 89, 90 + Plastering, 75 + Pliny, references to his account of pise, 25, 57 + Plugs, 86, 87 + Protection, 75 + Rain, 67 + Rammer, the, 59, 60 + Ramming, 62, 76 + Rate of work, 63 + Rendering, 70 + Rods _versus_ bars, 75, 76 + Rozier, the Abbe, his _Journal de Physique_, quoted, 58 + Shuttering, 59, 88, 89 + Shutter ties, 73 + Skirting, 87 + Soil blending, 64 + preparation of, 66, 67 + suitable, 63, 74, 86 + tests, 63 + to ascertain quality of, 65 + Speed of building, 70 + Stability, 82 + Strength, 69 + Studding, 87, 88 + Theory and science of pise, the, 62-73 + Ventilators, 86 + Virtues of pise, 72 + Wire netting, use of, 87, 88 + +III--CHALK: + + Block chalk, 117, 118 + Chalk compost, historical, 107 + composition and uses, 108, 109 + Chalk conglomerate, 114 + Chimneys, 110 + External rendering, 110 + Frost, 109 + Garden walls, 111 + House walls, 112 + Old and modern examples, 112-115 + Rats and chalk, 116 + Rendering, 110 + Repairs, 110 + Roof, 111 + Strength, 110 + Timber, 109 + Winterslow cottages, the, 115, 116 + +IV--UNBURNED CLAY AND EARTH BRICKS: + + "Adobe," use of, in New South Wales, 124 + Age of clay-lump buildings, 124 + East Anglia, use of sun-dried bricks in, 121 + Method of making, 121 + New South Wales, use of sun-dried bricks in, 124 + Skipper, Mr., on sun-dried bricks, quoted, 121 + Strength of clay-lump walls, 124 + Thickness of clay-lump walls, 122-124 + +APPENDIX: + + Cold-water paint, recipe for, 129 + Cost, an analysis of building, 131 + _Country Life_, letter to, relating to cob work, quoted, 132, 133 + Distempers, recipes for, 129 + Local materials, importance of using, 130, 131 + Weight of building materials, table of, 130 + Whitewash, recipes for, 127, 128 + + + + + Printed by + Hazell, Watson and Viney, Ld., + London and Aylesbury. + + * * * * * + * * * * + + Recent Additions to the + "COUNTRY LIFE LIBRARY." + + ++The "Country Life" Book of Cottages.+ + +By LAWRENCE WEAVER. Nearly 300 pages and over 300 illustrations. 9/6 +net; by post, 10/-. + + ++Small Country Houses: Their Repair and Enlargement.+ + +By LAWRENCE WEAVER. Forty examples chosen from five centuries. 300 +illustrations. Large quarto, 18/9 net; by post, 19/6. + + "Anyone who wishes to adapt an old house for modern use will find + much to learn from Mr. Weaver's pages." --_Scotsman_. + + ++Small Country Houses of To-day.+ + +(_Second Series_.) By LAWRENCE WEAVER. Over 300 illustrations and plans. +Large quarto, 25/- net; by post, 26/-. + + ++The First and Chief Groundes of Architecture.+ + +By JOHN SHUTE, 1563, with a historical and critical introduction by +LAWRENCE WEAVER. Facsimile edition of the first book on architecture +published in England. Folio, half-bound in sheepskin, 18/9 net; by post, +19/6. + + ++Houses and Gardens by E. L. 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I. and III., containing 500 matchless illustrations, +large folio, handsomely bound, each 52/6 net. + + "A veritable revelation of the wealth of internal adornments, + architectural and other, contained in the great country mansions of + England. To turn over the pages is to obtain keen pleasure, as well + as enlightenment, concerning a treasury of domestic art and + archaeology, which to a large extent is kept closed from the common + eye." --_Scotsman_. + + ++Gardens Old and New.+ + +Edited by H. AVRAY TIPPING, M.A., F.S.A. Vols. I. and III., beautifully +illustrated, each 52/6 net. These volumes illustrate the relationship +between house and garden in a way never before attempted. + + "The principle conveyed in the letterpress is that held by all great + gardeners and architects--that house and garden are, or should be, + intimately associated, and that the character of the possessors + should be reflected in both. The accounts of lovely garden after + lovely garden are most agreeable reading." --_Daily Chronicle_. + + ++Twenty-Five Great Houses of France.+ + +By SIR THEODORE ANDREA COOK, M.A., F.S.A., with an Introductory Chapter, +outlining the Development of French Domestic Architecture, by W. H. +WARD, M.A., F.S.A., F.R.I.B.A., and illustrations by FREDERICK H. EVANS. +Large folio, containing over 400 superb illustrations, plans and +diagrams. Half-bound in buckram, 52/6 net; in half morocco, 60/6 net; +postage 1/- extra. + + "The Publishers of COUNTRY LIFE have touched few subjects that they + have not adorned, but here they have surpassed themselves. It is + seldom that we have seen so rich and communicative photographs of + great architecture." --_Daily News_. + + "A book which will prove a source of endless delight to lovers of + architecture." --_Glasgow Herald_. + + ++Garden Ornament.+ + +By GERTRUDE JEKYLL, with over 500 wonderful illustrations. Large folio, +gilt edges, 63/- net; postage 1/- extra. + + "Miss Jekyll's collection in this noble folio is a storehouse of + examples, styles and method in the decoration of gardens, + a compendium of the history and taste in English Horticulture and + a revelation of the treasures of beauty which our country holds." + --_Times_. + + ++Windsor Castle.+ + +An Architectural History. Collected and written by command of Their +Majesties QUEEN VICTORIA, KING EDWARD VII. and King GEORGE V. By SIR +WILLIAM H. ST. JOHN HOPE, Litt.D., D.C.L. Imperial quarto, in Two +Volumes, and a Portfolio. Bound in half sheepskin, L7 17s. 6d. net; +whole sheepskin, L10 10s. net; full morocco, L13 2s. 6d. Carriage extra. + + +Illustrated prospectuses of these invaluable books and a complete +catalogue will be sent post free on application to the Manager, COUNTRY +LIFE, LTD., 20, Tavistock Street, Covent Garden, W.C.2. + + + * * * * * + * * * * + * * * * * + + +Transcriber's Notes: + +Pliny, _Natural History_, Bk. XXXV, chapter xlviii, quoted at end of +Introduction: + + "_Have we not in Africa and in Spain ... erected by Hannibal._" + +The standard numbering of this passage is XXXV.lxi. With punctuation and +capitalization adjusted by transcriber to match translation: + + Quid non in Africa Hispaniaque e terra parietes, quos appellant + 'formaceos', quoniam in forma circumdatis ii utrimque tabulis + inferciuntur verius quam struuntur? Aevis durant, incorrupti + imbribus, ventis, ignibus omnique caemento firmiores. Spectat etiam + nunc speculas Hannibalis Hispania terrenasque turres iugis montium + inpositas. + + +Illustration reproduced from 1819 Encyclopaedia: + +Immediately below the picture is the almost illegible text: + + J. F. delin. / Lowry / Published as the Act directs 1817 + by Longman Hurst Rees, Orme & Brown Paternoster Row. + + * * * * * + * * * * + +Errors and Inconsistencies (noted by transcriber): + + [Headnotes] + Pise--a South African Lead + The Discovery of the Old + [_these two notes were transposed to fit the text_] + + [Illustration: / +The Newlands Waggon-house.+ / Interior.] + [final . missing] + force of the south-westerly storms." [single for double quote] + This requires no hair, and is easily applied." [close quote missing] + have always been found perfectly sound ["prefectly"] + "Strangers who have sailed upon the Rhone [open quote missing] + "There is every reason for introducing [open quote missing] + "Pise is a material readily obtainable [single for double quote] + merely improvements of mechanism. [. missing] + the misguided enthusiasts responsible + [line-end hyphen in "mis-/guided" invisible] + it is generally bonded in in the ordinary way [not an error] + Chapter III. _CHALK_ / Sec. I. GENERAL + [there are no sections II, III...] + fixed to wood blocks built in in a similar way [not an error] + [*: Age after arrival at laboratory.] + [duplicate footnote added by transcriber: + tables were printed on a single page] + + + + + +End of the Project Gutenberg EBook of Cottage Building in Cob, Pisé, Chalk +and Clay, by Clough Williams-Ellis + +*** END OF THIS PROJECT GUTENBERG EBOOK COTTAGE BUILDING IN COB *** + +***** This file should be named 32048.txt or 32048.zip ***** +This and all associated files of various formats will be found in: + https://www.gutenberg.org/3/2/0/4/32048/ + +Produced by Louise Hope, David Clarke and the Online +Distributed Proofreading Team at https://www.pgdp.net (This +file was produced from images generously made available +by The Internet Archive/American Libraries.) + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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