diff options
| -rw-r--r-- | .gitattributes | 3 | ||||
| -rw-r--r-- | 32048-0.txt | 5377 | ||||
| -rw-r--r-- | 32048-0.zip | bin | 0 -> 99573 bytes | |||
| -rw-r--r-- | 32048-8.txt | 5377 | ||||
| -rw-r--r-- | 32048-8.zip | bin | 0 -> 99158 bytes | |||
| -rw-r--r-- | 32048-h.zip | bin | 0 -> 4657117 bytes | |||
| -rw-r--r-- | 32048-h/32048-h.htm | 7478 | ||||
| -rw-r--r-- | 32048-h/images/dots.gif | bin | 0 -> 124 bytes | |||
| -rw-r--r-- | 32048-h/images/frontis.jpg | bin | 0 -> 55333 bytes | |||
| -rw-r--r-- | 32048-h/images/pg101.png | bin | 0 -> 3527 bytes | |||
| -rw-r--r-- | 32048-h/images/pg111.png | bin | 0 -> 15783 bytes | |||
| -rw-r--r-- | 32048-h/images/pg38a.png | bin | 0 -> 8646 bytes | |||
| -rw-r--r-- | 32048-h/images/pg38b.png | bin | 0 -> 8963 bytes | |||
| -rw-r--r-- | 32048-h/images/pg39.png | bin | 0 -> 9477 bytes | |||
| -rw-r--r-- | 32048-h/images/pg42a.png | bin | 0 -> 6937 bytes | |||
| -rw-r--r-- | 32048-h/images/pg42b.png | bin | 0 -> 3525 bytes | |||
| -rw-r--r-- | 32048-h/images/pg94.png | bin | 0 -> 17621 bytes | |||
| -rw-r--r-- | 32048-h/images/pg99.png | bin | 0 -> 44222 bytes | |||
| -rw-r--r-- | 32048-h/images/pic110a.png | bin | 0 -> 32882 bytes | |||
| -rw-r--r-- | 32048-h/images/pic110a_large.jpg | bin | 0 -> 860906 bytes | |||
| -rw-r--r-- | 32048-h/images/pic110b.png | bin | 0 -> 26391 bytes | |||
| -rw-r--r-- | 32048-h/images/pic114a.jpg | bin | 0 -> 33991 bytes | |||
| -rw-r--r-- | 32048-h/images/pic116a.jpg | bin | 0 -> 51830 bytes | |||
| -rw-r--r-- | 32048-h/images/pic116b.jpg | bin | 0 -> 51999 bytes | |||
| -rw-r--r-- | 32048-h/images/pic122a1.jpg | bin | 0 -> 17284 bytes | |||
| -rw-r--r-- | 32048-h/images/pic122a2.jpg | bin | 0 -> 25786 bytes | |||
| -rw-r--r-- | 32048-h/images/pic122b1.jpg | bin | 0 -> 24762 bytes | |||
| -rw-r--r-- | 32048-h/images/pic122b2.png | bin | 0 -> 8707 bytes | |||
| -rw-r--r-- | 32048-h/images/pic18a1.jpg | bin | 0 -> 53384 bytes | |||
| -rw-r--r-- | 32048-h/images/pic18a2.jpg | bin | 0 -> 39508 bytes | |||
| -rw-r--r-- | 32048-h/images/pic18b1.jpg | bin | 0 -> 48614 bytes | |||
| -rw-r--r-- | 32048-h/images/pic18b2.jpg | bin | 0 -> 34635 bytes | |||
| -rw-r--r-- | 32048-h/images/pic22a.jpg | bin | 0 -> 50351 bytes | |||
| -rw-r--r-- | 32048-h/images/pic22b.jpg | bin | 0 -> 49867 bytes | |||
| -rw-r--r-- | 32048-h/images/pic28a.png | bin | 0 -> 16052 bytes | |||
| -rw-r--r-- | 32048-h/images/pic28b.png | bin | 0 -> 21951 bytes | |||
| -rw-r--r-- | 32048-h/images/pic34a.jpg | bin | 0 -> 39971 bytes | |||
| -rw-r--r-- | 32048-h/images/pic34b.jpg | bin | 0 -> 58550 bytes | |||
| -rw-r--r-- | 32048-h/images/pic36a.jpg | bin | 0 -> 67995 bytes | |||
| -rw-r--r-- | 32048-h/images/pic36b.jpg | bin | 0 -> 38394 bytes | |||
| -rw-r--r-- | 32048-h/images/pic42a.jpg | bin | 0 -> 52446 bytes | |||
| -rw-r--r-- | 32048-h/images/pic42b.jpg | bin | 0 -> 52638 bytes | |||
| -rw-r--r-- | 32048-h/images/pic44a.jpg | bin | 0 -> 48819 bytes | |||
| -rw-r--r-- | 32048-h/images/pic44b.jpg | bin | 0 -> 52987 bytes | |||
| -rw-r--r-- | 32048-h/images/pic46a1.jpg | bin | 0 -> 12892 bytes | |||
| -rw-r--r-- | 32048-h/images/pic46a2.jpg | bin | 0 -> 26405 bytes | |||
| -rw-r--r-- | 32048-h/images/pic46a3.jpg | bin | 0 -> 30014 bytes | |||
| -rw-r--r-- | 32048-h/images/pic46b.jpg | bin | 0 -> 76083 bytes | |||
| -rw-r--r-- | 32048-h/images/pic58a.jpg | bin | 0 -> 50281 bytes | |||
| -rw-r--r-- | 32048-h/images/pic58a_large.jpg | bin | 0 -> 804242 bytes | |||
| -rw-r--r-- | 32048-h/images/pic88a.png | bin | 0 -> 19501 bytes | |||
| -rw-r--r-- | 32048-h/images/pic88a_large.jpg | bin | 0 -> 773884 bytes | |||
| -rw-r--r-- | 32048-h/images/pic88b1.jpg | bin | 0 -> 36044 bytes | |||
| -rw-r--r-- | 32048-h/images/pic88b2.jpg | bin | 0 -> 35775 bytes | |||
| -rw-r--r-- | 32048-h/images/pic88c.jpg | bin | 0 -> 65403 bytes | |||
| -rw-r--r-- | 32048-h/images/pic88d.jpg | bin | 0 -> 45938 bytes | |||
| -rw-r--r-- | 32048-h/images/pic90a1.jpg | bin | 0 -> 67544 bytes | |||
| -rw-r--r-- | 32048-h/images/pic90a2.jpg | bin | 0 -> 40070 bytes | |||
| -rw-r--r-- | 32048-h/images/pic90b.jpg | bin | 0 -> 35636 bytes | |||
| -rw-r--r-- | 32048-h/images/pic90b_large.jpg | bin | 0 -> 135982 bytes | |||
| -rw-r--r-- | 32048-h/images/pic92a.jpg | bin | 0 -> 24805 bytes | |||
| -rw-r--r-- | 32048-h/images/pic92b1.jpg | bin | 0 -> 52187 bytes | |||
| -rw-r--r-- | 32048-h/images/pic92b2.jpg | bin | 0 -> 62983 bytes | |||
| -rw-r--r-- | 32048-h/images/pic94a.jpg | bin | 0 -> 54873 bytes | |||
| -rw-r--r-- | 32048-h/images/pic94b1.jpg | bin | 0 -> 52633 bytes | |||
| -rw-r--r-- | 32048-h/images/pic94b2.jpg | bin | 0 -> 37003 bytes | |||
| -rw-r--r-- | 32048-h/images/publogo.png | bin | 0 -> 3038 bytes | |||
| -rw-r--r-- | 32048.txt | 5373 | ||||
| -rw-r--r-- | 32048.zip | bin | 0 -> 98701 bytes | |||
| -rw-r--r-- | LICENSE.txt | 11 | ||||
| -rw-r--r-- | README.md | 2 |
71 files changed, 23621 insertions, 0 deletions
diff --git a/.gitattributes b/.gitattributes new file mode 100644 index 0000000..6833f05 --- /dev/null +++ b/.gitattributes @@ -0,0 +1,3 @@ +* text=auto +*.txt text +*.md text diff --git a/32048-0.txt b/32048-0.txt new file mode 100644 index 0000000..38540cd --- /dev/null +++ b/32048-0.txt @@ -0,0 +1,5377 @@ +The Project Gutenberg EBook of Cottage Building in Cob, Pisé, Chalk and +Clay, by Clough Williams-Ellis + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Cottage Building in Cob, Pisé, Chalk and Clay + a Renaissance (2nd edition) + +Author: Clough Williams-Ellis + +Commentator: J. St. Loe Strachey + +Release Date: April 19, 2010 [EBook #32048] + +Language: English + +Character set encoding: UTF-8 + +*** START OF THIS PROJECT GUTENBERG EBOOK COTTAGE BUILDING IN COB *** + + + + +Produced by Louise Hope, David Clarke and the Online +Distributed Proofreading Team at https://www.pgdp.net (This +file was produced from images generously made available +by The Internet Archive/American Libraries.) + + + + + + +[This e-text comes in three forms: Unicode (UTF-8), Latin-1 and ASCII. +Use the one that works best on your text reader. + + --If “œ” displays as a single character, and apostrophes and + quotation marks are “curly” or angled, you have the UTF-8 version + (best). If any part of this paragraph displays as garbage, try + changing your text reader’s “character set” or “file encoding”. + If that doesn’t work, proceed to: + --In the Latin-1 version, “œ” is two letters, and apostrophes and + quotation marks will have the straight (“typewriter”) form. The word + “Pisé” still has its accent, “æ” is a single letter, and the + fractions ¼ ½ ¾ are one piece each. Again, if you see any garbage + in this paragraph and can’t get it to display properly, use: + --The ASCII-7 or rock-bottom version. All accents are now gone, and + fractions appear as “1/2”. + +In illustration captions, small capitals are shown as +text+; in the +advertising, the +same symbols+ represent boldface. + +Headers of odd-numbered pages changed from page to page. These have been +marked as [Headnote] and are added to the Table of Contents in brackets +to aid in text searching. + +In the body text, _s._ and _d._ (shillings and pence) were always +italicized; in the advertising, all prices were printed in boldface. +Both have been left unmarked to reduce visual clutter. + +Errors and other problems are listed at the end of the e-text.] + + + + + COTTAGE BUILDING IN + COB, PISÉ, CHALK & CLAY + + + + + [Illustration: Publisher’s Device {COUNTRY LIFE}] + + _First Edition, September 1919_ + _Second Edition (Revised and Enlarged), July 1920_ + + + + + [Illustration: + +Cob House built by Mr. Ernest Gimson, + near Budleigh Salterton, Devon.+ + _Frontispiece_] + + + + + COTTAGE BUILDING + + in + + COB, PISÉ, CHALK & CLAY + + _A Renaissance_ + + + By + CLOUGH WILLIAMS-ELLIS + + _With An Introduction_ + By + J. St. LOE STRACHEY + + + Second Edition + Revised And Enlarged + + + London + Published at the Offices of “Country Life,” 20, + Tavistock Street, Covent Garden, W.C.2, and by + George Newnes, Ltd., 8-11, Southampton Street, + Strand, W.C.2. New York: Charles Scribner’s Sons + MCMXX + + + + +AUTHOR’S PREFACE TO THE SECOND EDITION + + +The exhaustion of the first edition of this book, within so short a time +of its publication, makes it difficult to add much new matter for the +reissue now called for, or, in the light of subsequent research and +experience, to revise what had already been written. + +Any book that seemed to show a way of meeting the present building +difficulties, however partially, was fairly assured of a welcome, but +the somewhat unforeseen demand for my small contribution to the great +volume of literature on cottage-building is, I think, to be attributed +chiefly to its description of Pisé-building. + +Of the very large number of letters that reach me from readers of the +book, quite ninety-nine out of every hundred are concerned with Pisé. + +The other methods of building have their advocates and exponents, but it +is clearly Pisé that has caught the attention of the public as well as +of the Press both at home and abroad, and it is to this method of +construction that I have chiefly devoted my attention since the writing +of the book as it first appeared. + +In our English climate Pisé-building is a summer craft, and the +small-scale experiments of one person through a single summer cannot in +the nature of things add very greatly to the sum of our knowledge of +what is possible with Pisé and of what is not. + +Most of the new data have come through the building of Mr. Strachey’s +demonstration house, an account of which is included in the present +volume. + +At the time of writing, various tests are being carried out with the +help of the National Physical Laboratory; but the results, though +exceedingly encouraging, are not yet ready for publication.[1] + +The fact that Pisé-building is essentially a “Dry-earth method” makes +necessary the creation of artificial summer conditions under which the +experiments may be conducted during the past winter. As a result of +these researches, a considerable mass of useful data has become +available for the opening of the present building season.[2] + +Much helpful information is also likely to come to us from the Colonies, +particularly from Rhodesia and British East Africa, where there is great +activity in Pisé-building, and where there is no “close season” such as +our winter imposes upon us here. + +It is instructive also to note that great interest in Pisé-building has +been aroused in Canada and in Scandinavia, the two countries that we +were wont to associate particularly with timber-building. + +From both I have received a number of letters complaining of “the lumber +shortage,” and discussing the advantages of Pisé as compared with their +traditional wood-construction. + +If these great timber countries are themselves feeling the pinch, the +advocates of wooden houses for England may find that they are not merely +barking up the wrong tree, but up a tree that is not even there. + +The timber famine is, in any case, a calamity to anyone dependent on +building, that is to everyone, for even a Pisé house must still have a +roof and floors and joinery. + +But to invoke the timber house as our salvation under existing +conditions seems to be singularly perverse and unhelpful. Pisé, at all +events, seems to offer us a more promising field for exploration than +most of the other heterodox methods of construction that have been +suggested, too often upon credentials that will not bear any but the +most cursory scrutiny. + +Pisé, even now, is still in its experimental infancy. + +It has yet to prove itself in the fields of National Housing and of +competitive commercial building schemes on a large scale. + +Lastly, Pisé does not claim to solve the housing problem. There is no +solution unless, by some miracle, the present purchasing power of the +sovereign appreciates by 200 per cent. + + CLOUGH WILLIAMS-ELLIS. + + 22, South Eaton Place, + London, S.W.1. + _May 1920._ + + + [Footnote 1: Certain of these have since been issued and will + be found in Appendix IV. at the end of the book.] + + [Footnote 2: See Appendix IV.] + + + + + CONTENTS + + [Text shown in brackets was taken from headnotes and added here + by the transcriber.] + + Page + + INTRODUCTION 11 + [The Search for Cheap Material -- Experiments with + “Pisé” -- Rammed Chalk, “Pisé de Craie” -- Pisé in + Moulds -- Cob and Chalk -- Pisé--a South African + Lead -- The Discovery of the Old] + + GENERAL SURVEY 26 + [The House Famine -- Local Materials] + + I. COB 33 + [The Beauty of Cob -- Method of Building -- + Implements -- Walls and Roofs -- Protection -- + Raleigh’s House -- Mr. Baring-Gould -- Old Cob Lore + -- Mr. Fulford’s Evidence -- A Champion of Cob] + + II. PISÉ DE TERRE 57 + [Method of Building -- The Ramming -- Suitable Soils + -- Experiments -- Preparation of the Earth -- The + Strength of Pisé -- A Pisé Church -- Indian and + Colonial Practice -- Plastering -- The Right + Quantity of Water -- Pisé Buildings at Empandeni -- + Pisé Buildings for Settlers -- Builders’ Aversions + -- Number of Men Required -- Pisé in New Zealand -- + Pisé Shuttering -- If Reason Rule -- The Newlands + Specification -- A Swedish Contribution -- + A Pisé-Builder’s School -- Alternative Shutterings + -- South Africa -- Soils] + + III. CHALK 107 + [Winter Work Barred -- Garden Walls -- Cost of Three + Cottages -- Expensive Scaffolding Avoided -- Block + Chalk] + + IV. UNBURNED CLAY AND EARTH BRICKS 121 + [Use for Unskilled Labour -- “Substantial and Cool”] + + APPENDIX 127 + [Distempers and Limewashes -- Local Materials -- + Cost per Foot Cube -- Pisé Tests] + + INDEX 139 + + + + +ILLUSTRATIONS + + COB HOUSE BUILT BY MR. ERNEST GIMSON, + NEAR BUDLEIGH SALTERTON, DEVON _Frontispiece_ + + Facing Page + PISÉ WAGGON-HOUSE AT NEWLANDS CORNER 18 + THE NEWLANDS WAGGON-HOUSE (INTERIOR) 18 + THE BEGINNING OF A PISÉ FRUIT-HOUSE 19 + THE FRUIT-HOUSE COMPLETED WITH ROOF OF PEAT BLOCKS + ON ROUGH BOARDING 19 + MODEL OF A PISÉ DE TERRE HOUSE TO BE BUILT IN + THREE SUCCESSIVE STAGES 22 + WAYSIDE STATION OF PISÉ AT SIMONDIUM, SOUTH AFRICA, + DESIGNED BY MR. HERBERT BAKER 23 + FRONT AND BACK ELEVATIONS OF COTTAGE DESIGNED BY + SIR EDWIN LUTYENS AND MR. ALBAN SCOTT 28 + PLAN OF COTTAGE DESIGNED BY SIR EDWIN LUTYENS + AND MR. ALBAN SCOTT 29 + ANOTHER VIEW OF THE COB HOUSE BUILT BY MR. + ERNEST GIMSON, NEAR BUDLEIGH SALTERTON, DEVON 34 + A FINE SPECIMEN OF A DEVONSHIRE COB HOUSE 35 + A DEVONSHIRE COB FARMHOUSE, PROBABLY BETWEEN + 200 AND 300 YEARS OLD 36 + A COB-BUILT VILLAGE 37 + A DEVONSHIRE FARM, LOCAL MATERIAL (COB) 42 + DEVON COUNTRY HOUSE, BUILT OF DEVON COB 43 + COB HOUSE TEMP. ELIZABETH, LEWISHILL 44 + ANOTHER DEVONSHIRE (COB) FARMHOUSE, WEEKE BARTON 45 + CEILINGS OF MODELLED PLASTER FROM OLD COB HOUSES IN DEVON 46 + A COB GARDEN-WALL WITH THATCHED COPING 47 + PISÉ PLANT AND IMPLEMENTS 58 + DIAGRAM OF MARK V PISÉ SHUTTERING 88 + MARK V SHUTTERING 89 + A SIMPLE MOULD FOR PISÉ BLOCKS 90 + BLOCK-MOULDS, LARGE AND SMALL 90 + SKETCH OF A PISÉ HOUSE IN COURSE OF ERECTION 91 + THE NEWLANDS CORNER BUILDING 92 + THE COTTAGE FROM THE SOUTH-EAST 93 + THE GARDEN COURT 93 + THE BACKYARD 94 + FRAMING THE ROOF 95 + AN INTERIOR, SHOWING FIRE-BRICK HEARTH FIRE 95 + DETAILS OF CHALK CONSTRUCTION AT AMESBURY 110 + COTTAGES AT COLDHARBOUR, AMESBURY 111 + THREE CHALK COTTAGES AT HURSLEY PARK 114 + MARSH COURT, HAMPSHIRE 116 + BRICK-AND-CHALK VAULTING AT THE DEANERY GARDEN, SONNING 117 + ONCE CORN HALL, NOW COUNCIL SCHOOL 122 + A ROW OF CLAY-LUMP COTTAGES 122 + ENGINEERING WORKSHOPS 123 + + + + +CONSIDERATIONS + + + “IF ALL AVAILABLE BRICKWORKS WERE TO PRODUCE AT THEIR HIGHEST LIMIT + OF OUTPUT AND WITH ALL THE LABOUR THEY WANTED AT THEIR DISPOSAL THEY + COULD ONLY TURN OUT 4,000,000,000 BRICKS IN A YEAR AS AGAINST A + PRE-WAR AVERAGE OF 2,800,000,000.”--(_See Report by Committee + appointed by Ministry of Reconstruction to consider the post-war + position of building._) + + The first year’s programme of working-class housing _alone_ calls + for at least 6,000,000,000 bricks. That is to say, unless wall + materials other than brick are freely used, we shall fall alarmingly + short of what the population of Great Britain needs in bare + accommodation, and all building and engineering projects whatsoever + other than housing must be postponed indefinitely. + + “THE COUNTRY DISTRICTS OF ENGLAND AND WALES ARE UNSURPASSED FOR + VARIETY AND BEAUTY OF CHARACTER, AND IT WOULD BE NOTHING LESS THAN A + NATIONAL MISFORTUNE IF THE INCREASED DEVELOPMENT OF SMALL HOLDINGS + WERE TO RESULT IN THE ERECTION OF BUILDINGS UNSUITED TO THEIR + ENVIRONMENT AND UGLY IN APPEARANCE.”--(_Extract from the report + submitted by the Departmental Committee appointed to inquire as to + Buildings for Small Holdings, 1913._) + + + + +INTRODUCTION + + + I + +The country is faced by a dilemma probably greater and more poignant +than any with which it has hitherto had to deal. It needs, and needs at +once, a million new houses, and it has not only utterly inadequate +stores of material with which to build them, but has not even the plant +by which that material can be rapidly created. There is not merely a +shortage, but an actual famine everywhere as regards the things out of +which houses are made. Bricks are wanted by the ten thousand million, +but there are practically no bricks in sight. All that the brickyards of +the United Kingdom can do, working all day and every day, is to turn out +something like four thousand million a year. But to those who want +houses at once, what is the use of a promise of bricks in five years’ +time? To tell them to turn to the stone quarries is a mere derision. Let +alone the cost of work and of transport, it is only in a few favoured +places that the rocks will give us what we want. Needless to say we are +short, too, of lime and cement, and probably shall be shorter. _No coal, +no quicklime_, and _No coal, no cement_, and as things look now, it is +going to be a case, if not of no coal, at any rate of much less coal. +Even worse is the shortage in timber--the material hitherto deemed +essential for the making of roofs, doors, windows and floors. Raw timber +is hardly obtainable, and seasoned timber does not exist. The same story +has to be told about tiles, slates, corrugated iron, and every other +form of “legitimate” roofing substance. There are none to be had. + +In this dread predicament what are we to do as a nation? What we must +not do is at any rate quite clear. We must not lie down in the high road +of civilisation and cry out that we are ruined or betrayed, or that the +world is too hard for us, and that we must give up the task of living in +houses. Whether we like it or not we have got to do something about the +housing question, and we have got to do it at once, and there is an end. +Translated into terms of action, this means that as we have not got +enough of the old forms of material we must turn to others and learn how +to house ourselves with materials such as we have not used before. Once +again necessity must be the mother of invention, or rather, of invention +and revival, for in anything so old and universal as the housing problem +it is too late to be ambitious. Here we always find that there has been +an ancient Assyrian or Egyptian or a primitive man in front of us. + +It is the object of the present book to attack part of the problem of +how to build without bricks, and indeed without mortar, and equally +important, as far as possible without the vast cost of transporting the +heavy material of the house from one quarter of England to another. That +is my apology for introducing to the public a work dealing with what I +can hear old-fashioned master-builders describing as the “bastard” forms +of construction. One of these is Pisé de terre, the old system of +building with walls formed of rammed or compressed earth: a system which +was once known throughout Europe and of which the primitive tribesmen of +Arizona and New Mexico knew the secret. Down to our own day it has been +practised with wonderful success in the Valley of the Rhône. Then come +our own cob, once the cottage material _par excellence_ of Devonshire +and the West of England, our system of building with plain clay blocks, +a plan indigenous in the Eastern counties, and again the use of chalk +and chalk pisé. + + + [Headnote: The Search for Cheap Material] + + PISÉ DE TERRE + +For me Pisé de terre, ever since I heard of it, has offered special +attractions. It, and it alone provides, or if one must be cautious, +appears to provide the way to turn an old dream of mine and of many +other people into a reality. My connection with the problem of housing, +and especially of rural housing, _i.e._ cottage housing, now nearly a +quarter of a century old, has been on the side of cheap material. +Rightly or wrongly (I know that many great experts in building matters +think quite wrongly), I have had the simplicity to believe that if you +are to get cheap housing you must get it by the use of cheap material. +It has always seemed to me that there is no other way. What more natural +than first to ask why building material was so dear, and then what was +the cause of its dearness? I found it in the fact that bricks are very +expensive things to make, that stones are very expensive things to +quarry, that cements are very expensive things to manufacture, and worst +of all, that all these things are very heavy and very expensive to drag +about the country, and to “dump” on the site in some lonely situation +where cottages or a small-holder’s house and outbuildings are, to use +the conventional phrase, “urgently demanded.” Therefore, to the +unfeigned amusement, nay, contempt of all my architectural friends, +I spent a great deal of my leisure in the years before the war in +racking my brains in the search for cheap material. My deep desire was +to find something in the earth out of which walls could be made. My +ideal was a man or group of men with spades and pickaxes coming upon the +land and creating the walls of a house out of what they found there. +I wanted my house, my cottage in “Cloud-Cuckoo Land,” to rise like the +lark from the furrows. But I was at once dissuaded from my purpose by +cautious and scientific persons. The chemists, if they did not scoff +like the architects, were visibly perturbed. “Your dream is impossible,” +they said. “Nature abhors it as much as she used to be supposed to abhor +a vacuum. If your soil is clay, and you can afford the time and cost of +erecting kilns, and bringing coal to the spot to make the bricks, you +can no doubt turn the earth on the spot into a house, but even then you +had far better buy them of those that sell. Your dream of having some +chemical which will mix with the earth and turn it into a kind of stone, +is the merest delusion. It is the nature of the earth to kill anything +in the way of cement that is mixed with it. For example, even a little +earth will kill concrete or mortar. Unless you wash your sand most +carefully, and free it from all earth stain, you will ruin your concrete +blocks.” I appeared to be literally “up against” a brick wall. It was +that or nothing. And then, and when things seemed at their very worst, +a kind correspondent of _The Spectator_ showed me a way of escape. +I felt like a man lost in underground passages who suddenly sees a tiny +square of light and knows that it means the way out. Somebody wrote, +from South Africa I think, asking why I didn’t find the thing I wanted +in Pisé de terre, much used in Australia, and occasionally in Cape +Colony. Then came a rush of enlightenment. People who had seen and even +lived in such houses wrote to _The Spectator_, and the world indeed for +the moment seemed alive with Pisé de terre. I was even lent the +“Farmer’s Handbook” of New South Wales, in which the State Government +provides settlers with an elaborate description of how to build in Pisé, +and how to make the necessary shuttering for doing so. It was then, too, +that I began to hear of the seventeenth and eighteenth-century buildings +of Pisé in the Rhone Valley. In fact, everybody but I seemed to know all +there was to be known about Pisé de terre. For the moment indeed, the +situation seemed like that described in _Punch’s_ famous picture of the +young lady and the German professor. “_What is Volapuk?_” asks the young +lady. “_Ze universal language_,” says the professor. “_Where is it +spoken?_” “_No vairs._” Pisé de terre appeared to be the universal +system of building, but as far as I could make out, it was practised “no +vairs,” or at any rate not in Europe. + + + [Headnote: Experiments with “Pisé”] + + II + +I had got as far as the position described above, when down swept the +war upon Europe, and everything had to be postponed in favour of the +immediate need of filling the ranks of the nation’s army and teaching +the men how to fight our enemies. As the war went on, however, the +demand for rapid, cheap, and temporary building became very great, and I +felt I should be justified in trying some experiments with Pisé de +terre, even in spite of the difficulty of obtaining labour. + +I think I can best illustrate the nature of Pisé and what it can do, and +I believe will do, if I shortly recount in chronological order these +humble pioneer efforts. + +In the summer of 1915 I found that it was necessary in the interests of +the hospital established in my house to find a place in which to store +apples, for the men in blue consumed them in incredible quantities. +I thought I would try Pisé. Accordingly, I had some shuttering made on +the Australian model--not splendid scientific shuttering such as is +described in the body of this work, but still shuttering quite +sufficient for the purpose. With great rapidity a little fruit-house was +put up, roofed with boards, and covered with blocks of compressed peat +in order to make a roof which would be both vermin-proof and also keep +out the heat and the frost. In my ignorance and my hurry, I now find +that I violated every sound rule of Pisé construction. I built the walls +during a week of rain, when the earth was wet, which was a great +mistake; and I did not clear out the stones, which was another error +that prevented the walls from being homogeneous. Worst of all, as soon +as the walls were built (and very pretty walls they were, looking +something like soft brown marble), I painted them over with tar, which +of course would not enter the wet wall, but only made a skin, which in a +few months peeled off exactly like the bark off a plane tree. Yet in +spite of this ignorant mishandling of my material, the little +fruit-house is still standing and sheltered till January the few apples +Nature allowed us to gather last autumn. It looks disreputable, but +there has been no structural collapse, nor will there be. + + [Headnote: Rammed Chalk, “Pisé de Craie”] + +No sooner was the fruit-house finished than I was met by the demand of +my wife, the commandant of the hospital, to add to my house a patients’ +dining-room, which would be bright, dry, airy, warm, and comfortable, +and be large enough for forty men to have their meals in, and to use as +a sitting-room during the rest of the day. The local builder said that +it was impossible to make a wooden addition, for there was no wood to be +procured, or to build in bricks, since my house stands 600 ft. above the +sea on an isolated chalk down. Crœsus would have found it difficult at +that time to build on my site, and for the ordinary economic +man--“L’homme à quarantes écus”--it was quite impossible. But the room +had got to be built, for the men were there, and built at once, since +the out-of-door life of July and August could not continue. There was +nothing to do but to fall back upon Pisé. I decided to be ambitious and +to experiment, not merely in Pisé de terre, but in what I then +thought--and perhaps rightly--was a new form of Pisé, _i.e._ Pisé de +craie or compressed chalk. My shuttering therefore was put up. A hole +not very far off was dug in the earth, the chalk which was almost at the +surface was quarried out, and we began to build the wall, candid and +contemptuous friends telling us of course that the chalk wall would +never stand the frosts in so exposed a position, and that the wall, if +made, would certainly explode! Everyone worked at that wall; the nursing +staff, the coachman, an occasional visitor, a schoolboy, a couple of boy +scouts, members of the National Reserve who were guarding a “vulnerable +point” close by, and even some of the patients. Patients as a rule will +endure any toil with the utmost good temper if it is for the purposes of +sport. If the task is useful it does not interest them. Still, a wall +which might explode offered a certain attraction. We worked with more +zeal than discretion, but happily I had it in my mind that homogeneity +was the essential, and therefore the hard nuggets of chalk as they were +thrown into the shuttering to be compressed by the rammers were first +chopped up with spades, much as one minces meat. The wall had no +foundations. In Pisé you can make your foundations, so to speak, as you +go, through the simple process of ramming. Anyway, and to cut a long +story short, the wall was made, was able to receive the roof, for which +happily the local builder found some material, and not only did the wall +stand, but showed a very creditable exterior. Its weight was of course +enormous, for there were some twenty tons of chalk put into it. In spite +of the irregularity of the labour it did not take more than ten or +twelve days to build. To prevent the wet and frost getting into it, +I painted the main front with a patent liquid material for rendering +walls damp-proof. The Chalk Pisé wall not only served its purpose, but +served it very well. The room proved extraordinarily warm and +comfortable, largely owing no doubt to the fact of a solid, very dry, +18-in. wall on the north-east side. + + + III + +My next venture was in response to an urgent appeal from a farm tenant +to build him a waggon house. The result is seen in the accompanying +illustration. This building, about 40 ft. by 30 ft., was made purely of +earth, but some experiments were tried in the way of introducing hurdles +into the shuttering in order to afford a surface to which plaster could +easily cling. Suffice it to say that the plain earth, without plaster or +any covering, more than justified itself. One part of the wall is very +much exposed to the weather, but it has stood the rains and the frosts +of three very bad winters without turning a hair. Lovers of the +picturesque may like to know that it presents a pleasant face of light +ochre, upon which a pale green efflorescence of lichen has appeared of +late. Anyway, the frost has not touched it. + + + IV + +Next I made some experiments in chalk farmyard walls. Unfortunately, +however, one of these, which was not made homogeneous by chalk mincing, +_i.e._ in which the nuggets of chalk were not properly broken up, got +the wet into it, and true to the candid friend’s prophecy did literally +explode in the big frost of 1917-18. Another very pretty chalk wall is, +however, standing to this day. But though Chalk Pisé will, I think, do +well if properly made and properly protected, it is somewhat of a +doubtful material for anything except a building with a good overlay of +roof. Another structure put up by me was a largish gardener’s potting +shed. This was built purely of earth, and in dry weather. When the walls +were perfectly dry, the local road authorities kindly came with their +tar spray and sprayed it with hot tar, with most excellent results. The +hot tar really entered instead of merely making a skin, with the result +that the external walls thus treated resembled a section of tarred road +stood up on end. + + [Illustration: + +Pisé Waggon-house at Newlands Corner.+ + An experiment in rendering.] + + [Illustration: + +The Newlands Waggon-house.+ + Interior.] + + [Illustration: + +The Beginning of a Pisé Fruit-house.+] + + [Illustration: + +The Fruit-house Completed With Roof of Peat Blocks + on Rough Boarding.+] + +I may add that I lent my Pisé shuttering to a Guildford Volunteer +Battalion, who in a ten-hour day, or rather, two days of five hours +each, built an excellent hut about 20 ft. square and 10 ft. high, and +thus showed that a platoon might house themselves with Pisé in a day, +provided they had roofing material ready. This building had subsequently +to be destroyed, because the ground on which it stood was wanted for +another purpose. When it was knocked down the house-breakers were +astonished at the strength and tenacity of the walls. Yet the earth out +of which they were made was particularly bad--as one of the volunteers +expressed it, not earth, but merely leaf-mould and horse-manure. The +site had, as a matter of fact, been a suburban garden for at least two +hundred years. + + + V + +Before I leave the record of these terrestrial adventures I may note +that in the early stages I received a great deal of help and +encouragement from General Sir Robert Scott-Moncrieff. He was indeed so +much struck by them that he drew up a series of instructions for walls +of Pisé work which were issued to all engineer companies at the front in +case they might have opportunities for experimenting. These instructions +were based upon the Australian book and embodied the very simple form of +shuttering there recommended. The diagram that accompanied them is +reproduced in the Appendix to the present volume. + + + [Headnote: Pisé in Moulds] + + VI + + PISÉ IN MOULDS + +There is one thing more to be said about Pisé. I believe that a useful +development of the system may be found in the plan of ramming earth into +moulds and making earth blocks, something like concrete blocks. Moulds +of this kind are easy to make and are specially suitable when the soil +is somewhat clayey in its nature. They have the advantage of being much +cheaper than shuttering, and of being capable of being handled by one +man without assistance. With a strong wooden mould and a good rammer a +small-holder may easily build his own pigsty, his own chicken house, and +all the small outbuildings he requires, if not indeed add an extra room +to his house. I am at present experimenting with these blocks and only +yesterday had the pleasure of seeing a sergeant (R.A.M.C), discharged +through ill-health and now trying to turn himself into a small-holder, +building a pigsty with the help of one of my moulds. + + + VII + +_Apropos_ of the elusive universality and yet non-existence of Pisé +work, the following personal anecdote or footnote to compressed earth +may amuse my readers. Happening to be sleeping in a bedroom at Brooks’s +Club in 1916, I noticed a charming Regency bookcase full of old books. +Among them was a copy of a _Cyclopædia_ of 1819. I thought it would be +amusing to see whether there was any mention of Pisé de terre. What was +my astonishment to find that what I thought was my own special and +peculiar hobby and discovery was treated therein at very great length +and with very great ability, but treated not in the least as anything +new or wonderful, but instead as “this well-known and greatly +appreciated system of building, etc., etc.” To complete the irony of the +situation the fact was mentioned that a Mr. Holland had lately sent to +the Board of Agriculture a memorandum as to how to put up houses and +farm-buildings in this form of construction. My hair rose on my head, +for I had just committed a similar official indiscretion myself, and had +been bombarding appropriate authorities with what I thought must be a +complete novelty. Truly one can never be first or do anything new. It is +always “in the Files,” as Mr. Kipling says. Even in our most original +moments we only keep on feebly imitating somebody else. The claim to +originality is nothing but a muddy mixture of pride and ignorance. What +did, however, somewhat amaze me was the calm statement of the +_Cyclopædia_ that this system of building was now well known in the +counties of--and then came the names of practically all the counties of +Southern England. And yet I had been keenly on the look-out for such +buildings for several years. The cynic will say that they had all fallen +down. That only shows the weakness of the cynic’s point of view. The +truth is they are often concealed under various disguises of plaster, +paint, and weather tiles. Few people know what their own walls are +really made of till they try to cut a new opening for a door or a window +in them. + + + [Headnote: Cob and Chalk] + + VIII + + COB AND CHALK + +Of Cob I know little by actual experiment. It is fully dealt with in the +body of this work, and readers will find that it is a kind of mud or +clay concrete reinforced with straw. It is therefore totally and +absolutely different from Pisé. One is wet, the other dry. + +All that need be said about chalk is said by the author of the present +book. + + + IX + + A POSTSCRIPT + +In the body of this work mention is made of a very successful experiment +in Pisé de terre made by the officials of a Rhodesian mining company; +the outcome, I am proud to think, of my pre-war advocacy of Pisé in _The +Spectator_. No sooner had my introduction been finished than there came +by way of postscript an exceedingly interesting series of photographs, +sent to me by Mr. Pickstone, a gentleman very well known in South Africa +for his fruit gardens, his peaches, and his apricots. On the strength of +what he had read in _The Spectator_, Mr. Pickstone lately undertook to +build a station building and station-master’s house for the railway +station at Simondium in the Drakenstein Valley, a place which during the +summer is noted for its great heat. In the January number of the _South +African Railways and Harbours Magazine_, Mr. Pickstone gives a detailed +account of his bold and successful experiment and illustrates it by a +reproduction of some of his photographs. Here is his own account of what +he did. + + * * * + + [Headnote: Pisé--a South African Lead] + +“It must have been about eighteen months ago that the railway +administration decided to promote Simondium Siding to the dignity of a +station. As a siding, it had always been a busy place in the fruit +season, during which time a permanent checker had for some years been +kept quite busy, his accommodation being a couple of small tin shanties, +and he had been accustomed to board out where he could. Now we were to +have a ‘pukka’ station-master and, presumably, suitable premises. The +department quickly got to work and the station-master’s house arrived. +It was what one might call a second-hand, or even a third- or +fourth-hand one, consisting of the inevitable sheets of galvanised iron +and the ever-essential Oregon and Swedish timber. Our new station-master +also shortly afterwards arrived, and turned out to be a married man with +a wife and four children. The station-master was not a grouser, but +during the hot summer--and it is terribly hot in the Drakenstein Valley +during that time of the year--he complained to me that it was almost +impossible to hold on, owing to the conditions under which he and his +family had to live. It was just about this time that I saw in _The +Spectator_ a series of articles strongly advocating ‘Pisé de terre’ +construction for buildings of all kinds; especially was it recommended +as a war-time expedient for rapid and economical construction for +barracks and hospitals, and, indeed, it was strongly recommended by Mr. +St. Loe Strachey, the editor, for all sorts of general building and +military purposes. It is a curious fact, which many readers could +verify, that frequently one lives one’s life under certain conditions, +and in reality remains absolutely blind to their presence and +potentialities. Here was I, living in a country where some of the most +beautiful old homesteads are on the principle of the ‘Pisé de terre’ +construction, and a large proportion of the older farm buildings in this +district also built of similar material, with the additional pleasing +accompaniment of beautiful beams, ceilings and floors made of colonial +pine--one may advisedly add, the _despised_ colonial pine. Some of these +buildings have stood the wear and use of close on a century, and are +still an object of joy to those privileged to have an eye to see. Here +lived I, as I say, blind to its potentialities for to-day, although it +had been clearly appreciated and carried out with the most charming and +solid results by our great-grandfathers in the old slave-labour days.” + + * * * + + [Illustration: + +Model of a Pisé de Terre House to be built in + Three Successive Stages.+ + The right wing is planned to be built first as a complete + small cottage, eventually becoming service and servants’ quarters. + _Clough Williams-Ellis, Architect_.] + + [Illustration: + +Wayside Station of Pisé at Simondium, South Africa, + designed by Mr. Herbert Baker.+] + +The supervising architect, Mr. Kendall, who was responsible for carrying +out the work to the admirable design of Mr. Herbert Baker, gives the +following description of the way the work was actually executed, which +contains several very useful hints: + + * * * + +“The construction of walls determined upon was that known as ‘Pisé de +terre,’ consisting of earth walls some 18 in. to 24 in. thick, which owe +their solidity to a simple process of ramming between wooden casings +previously placed in position on both sides. These walls are built in +stages of some 3 ft. in height, the wood casing being raised at +intervals as required. The frames for doors and windows are placed in +position at the right time, and anchored into the walls by means of long +hoop iron ties. These walls, when completed, give a surface almost as +hard as burnt brick, but the external angles present a slight point of +weakness, as from their exposure they would be naturally inclined to +chip away in cases of rough usage. In order to overcome this it was +arranged that irregular brick quoins should be embedded in the angles +all the way up as the work proceeded. The walls, when completed, were +then plastered and whitewashed, and present as good an appearance as +more expensively plastered brickwork. As additional security the weather +sides were given, prior to whitewashing, a coat of hot gas tar direct on +the plaster, which in all exterior work was lime plus 10 per cent. +cement. The roofs are of thatch with a fairly good overhang at the eaves +in order to form a protection for the walls.” + + * * * + +On one point, however, we may reassure Mr. Kendall. I do not think he +need be afraid of his walls being destroyed by the weather even if he +has no overhang. Part of a Pisé wall in my cart-shed, built in a very +exposed situation, has no overhang. Further, the wall is not covered by +cement or any other protective covering. The compressed earth was left +quite bare, and yet the three worst winters of alternating wet and frost +known for many years have made no impression upon the wall. It seems to +be both rain-proof and frost-proof. + +I may add that Mr. Pickstone informs me in a letter dated February 19th +that the Pisé walls have proved an enormous success from the point of +view of protection from the heat. Whereas in an iron building lined with +wood the temperature in the hot weather went up to 104 degrees +Fahrenheit, in the station-master’s Pisé de terre dining-room the +thermometer registered only 86 degrees. Those who have ever lived where +such temperatures prevail will note the immense advantage gained by the +Pisé walls. Such temperatures try strong men and women, and for children +they are positively death-dealing. With so successful an experiment as +that at Simondium before my eyes, I am beginning to feel that I may live +to correct my view that this universal system of building is practised +“no vairs.” + + + [Headnote: The Discovery of the Old] + + X + + PLINY ON PISÉ DE TERRE + +Now for something which I have kept as the _bonne bouche_ of my earthy +story. At the end of my researches and experiments I found that Pliny +has got it all in his _Natural History_ in six lines! There is no need +for more words. + +“_Have we not in Africa and in Spain walls of earth, known as +‘formocean’ walls? From the fact that they are moulded, rather than +built, by enclosing earth within a frame of boards, constructed on +either side. These walls will last for centuries, are proof against +rain, wind, and fire, and are superior in solidity to any cement. Even +at this day Spain still holds watch-towers that were erected by +Hannibal._” --_Pliny’s “Natural History,”_ Bk. XXXV, chapter xlviii. + + J. ST. LOE STRACHEY. + + Newlands Corner, Surrey. + + + + +GENERAL SURVEY + + +Always necessity has been the mother of invention. The war has proved +her prolific indeed, and her teeming offspring are seen in the +multiplicity of war contrivances and the bewildering array of +substitutes for the once common things of our daily life. Where +necessity has been most dire, there invention has unfailingly come to +the rescue with the most amazing “Ersatz” products to replace the +vanished originals. + +At any rate it pleases us to attribute the truly astonishing feats of +the Germans in this direction to their greater need rather than to any +superior ingenuity or enterprise on their part. + +That their success was often no more than moderate will be readily +admitted by anyone who, for instance, has made trial of their “Ersatz” +cigars or ration coffee. + +Still, need did at least awaken prodigious effort, ingenuity, and +enterprise--all co-ordinated and concentrated on the business of making +good a hundred paralysing deficiencies. + + [Headnote: The House Famine] + +In this present matter of National Housing the shortage of all the +generally recognised building materials as well as of actual houses is +extreme and grave. Effort, ingenuity, and enterprise in overcoming these +insufficiencies are as urgently and vitally necessary to England in +Peace as ever they were to Germany in war. Little will be said here of +the direct and intimate connection between good houses and good +citizens. + +It is assumed that those who go to the pains of reading this book have +at least glanced at the Housing Reports, and drawn certain disquieting +conclusions from the criminal and vital statistics with which the case +for reform is reinforced. + +In a recent speech the Registrar-General said: “War does not only fill +the graves, it also empties the cradles.” This is no less true of bad +and inadequate housing. + +Only the most reckless and thick-skinned of the poorer population will +adventure on marriage and the bringing up of a family whilst the odds +against decent and reasonable housing persist as at present. + +True, “Housing” is very properly being given considerable prominence in +the press, and scarcely a day passes but there appears an article or +letter dealing with this question. + +Usually we are left but little wiser than we were, whilst if we chance +to know something about the subject, the general tone of vague +cheerfulness that pervades them all fills us with misgiving. + +Nothing is easier or pleasanter or more popular than to make airy +promises or predictions about the “Homes for Happy Human Beings” that, +somehow, are to be prepared for our returned soldiers, and for all those +others who are housed miserably or not at all. It is very easy to +predict and promise, but without adequate materials performance is not +merely difficult, it is impossible. + +There is a world-shortage of almost every manufactured or cultivated +product; there is also a labour famine, a money famine, and a transport +famine. + +In this country, closely connected with these deficiencies and looming +ominously over them all, is, as we have said, our house-famine. + +To relieve the last in face of the others, and without further +aggravating them, is one of the most grave and pressing of the many +problems that confront us. + +Briefly the problem is this: To provide a maximum of new housing with a +minimum expenditure of labour, money, transport, and manufactured +materials. + +Broadly speaking, so far as rural housing is concerned, the solution +must be sought through the use of natural materials already existing on +the site, materials that can be worked straight into the fabric of the +building, without any elaborate or costly conversion, and that by local +labour. + +“Pisé de Terre,” “Chalk Compost,” and “Cob” are three alternative forms +of construction, one of which will usually fulfil the above conditions +in any given situation. + +Despite the somewhat outlandish and high-sounding name of the first, it +is nothing more than a very old and very simple method of building, +recently revived through stress of circumstances. The rude technique has +happily been kept alive and preserved for us in out-of-the-way corners +of the Continent and in our Colonies. Wherever there is a sufficiency of +sunshine to effect the necessary drying, there have earth buildings +arisen and prospered. + +“Cob” building needs less introduction, as it is still well understood +and a living craft in several parts of Great Britain, notably in +Devonshire and South Wales, where its merits and advantages have been +recognised apparently from the earliest times. + +All those indeed who are familiar with this method of construction are +fully alive to its virtues, and the same is true of Pisé-building, both +in chalk and earth, and also of clay-lump. + +This book, however, is addressed to those who have in the past built +only with stone, brick, concrete, timber and plaster, etc., and who are +only now considering a reversion to the more primitive construction here +described, through the shortage or absolute lack of their former +materials. + + [Illustration: + +Front and Back Elevations of Cottage designed by Sir Edwin + Lutyens and Mr. Alban Scott.+ + This Cottage can be built in Cob, Pisé, Concrete, Stone, or Brick.] + + [Illustration: + +Plan of Cottage designed by Sir Edwin Lutyens and Mr. Alban Scott.+] + +It is not so much a question as to whether a Cob or Pisé house is +preferable to one of brick or stone or concrete--though there are many +who profess a lively preference for the former--but as to whether you +will boldly revert to these old and well-tried methods of building, or, +in the absence of the ordinary materials, feebly sit down and build +nothing at all. + +For that will, inevitably, be the alternative for a great many private +persons. National and Public-Utility Housing Schemes and public and +industrial works of all sorts will naturally and properly claim priority +in the matter of all building materials--and the private individual, so +far as he can secure such materials at all, will only do so at a price +that is the logical outcome of an unprecedented demand and an ominously +inadequate supply. + + [Headnote: Local Materials] + +Timber, tiles, slates, plaster, and ironmongery he must still purchase +and transport as best he may--but the shell of his house, its outer +walls at least, could and should be raised from the soil of the site +itself by the employment of the simplest gear and a small amount of +unskilled local labour. + +So acute indeed is the transport problem, and so small is the hope of +any substantial improvement in the near future, that any expedient +tending to ease matters in this respect is worthy of the most serious +attention. + +The restrictions imposed by high freights will of themselves tend to +check the often senseless and unnecessary importation of materials +foreign to a district, which in the past was the despair of architects +of the “traditional” school. + +It was a wasteful practice that had gone far to obliterate all but the +most robust traits in the old and very diverse local building +conventions of rural England. + +Formerly, he who wilfully carried bricks into Merioneth or the +Cotswolds, or slates into Kent or ragstone-rubble into Middlesex, was +guilty of no more than foolishness and an æsthetic solecism. + +Under present conditions such action should render him liable to +prosecution and conviction on some such count as “Wasting the shrunken +resources of his country in a time of great scarcity, . . . in that he +did wantonly transport material for building the walls of a house by +rail and road from A to B when suitable and sufficient material of +another sort and at no higher cost existed, and was readily accessible +hard by the site at B.” + +That indeed is our one chance of salvation, the existence and use of +“the materials of another sort hard by the site.” + +These natural materials and their appropriate use in building will be +considered in the following pages. + + * * * + +The Lutyens-Scott cottage, of which illustrations are given, is designed +with a special view to the use of such local materials as cob, chalk, +and Pisé, though it could also be constructed without appreciable +modification in stone or brick. + +It is thus a model of unusually universal application, providing, too, +accommodation such as is certain to be demanded by the new and more +educated generation that it is the aim of the country to produce. + + + + +I + +_COB_ + + +§ I. GENERAL + +If ever the counties of England recover their bygone loyalty to their +own materials and their old traditions, then cob-building will return to +Devon and the West. Cheap bricks, cheap transport, and the ignoble rage +for fashions from the town went far to oust provincial cob from the +affections of those whom, with their forbears, it had housed so well for +several centuries. + +Whether the new loyalty be from within, or be imposed from without by +force of circumstances, matters little. What does matter is the fact of +its revival. + +For with it will come again the building of cottages that are knit +intimately to their sites and surroundings as of old, cottages +consanguineous with the ground they stand on, be it brick-earth, rock, +or common soil. + +The soil of Devonshire and of many parts of Wessex and of Wales serves +excellently well for building in cob or “clom.”[3] + + [Footnote 3: Probably, indeed, there is no county in the kingdom + that has not considerable areas where the soil would, if tried, + prove well adapted for cob-building.] + +The soil itself suggested the construction, and the men of Wessex were +quick to take the hint and to act on it. + +The yeomen and small-holders of earlier days were commonly builders too, +and often built their own homes in their own way, yet by the guiding +light of local tradition. + +Thus the old Devonian countryman in need of a house would set to and +build it himself--of stone if that were handy and easily worked, of cob +if it were not. + +No doubt the doors and windows would be made and fitted by the village +wheelwright; but the cottager himself would thatch or slate the roof as +naturally and successfully as he built. + +The skill and care with which these versatile amateurs built their +houses was not always of the highest, and careless construction, like +other sins, is visited on the children--the worse the sooner. + +Thus it is that there are to-day plenty of old cob cottages that are +both damp and insecure, but to condemn cob building in general because +certain old builders were careless, ignorant, or incompetent is to +condemn all materials from wattle and daub to ferro-concrete in the same +breath. + +Cob, being a humble, amenable, and thoroughly accommodating substance, +has reaped the inevitable reward of good nature in being “put upon” and +in being asked to stand what is quite beyond its powers of endurance, +and yet Devon cob houses of Elizabethan date are not uncommon. + +It is very reasonable in its demands, but two things it does +require--dry foundations and a good protecting roof. + +To quote an old Devonshire saw on cob--“Giv’un a gude hat and pair of +butes an’ ’er’l last for ever.” + +In many instances the Devonshire leaseholder, usually only a +“life-lease” holder, built badly and on indifferent foundations. He +neglected to repair his thatch, with the consequence that ruin followed +sooner or later. He did not always use rough-cast, so that it often +happened that by the time the lease expired the unfortunate landowner +found that the cottage fell in--in the literal as well as in the legal +sense. The lower portions of the walls were honey-combed with rat-holes, +the walls bulged out or fissures resulted from subsidence, and the +dwelling presented that appearance of squalor and meanness that has led +so many to decry the mud buildings of Devon as relics of bygone +barbarism. But if adequate care is bestowed on the construction, there +is no reason why cob cottages should not prove at one and the same time +comfortable to the inmates and pleasant to the eye, and endure for many +generations. + + [Illustration: + +Another view of the Cob House built by Mr. Ernest Gimson, + near Budleigh Salterton, Devon.+ + _See Frontispiece_] + + [Illustration: + +A fine Specimen of a Devonshire Cob House.+] + + [Headnote: The Beauty of Cob] + +As to their comeliness and longevity, a day’s walk in Devon, or, failing +that, a glance at the printed pictures will tell all that need be told. +That the beauty of cob buildings is not due merely to the irregularities +and weathering produced by the passage of time is sufficiently proved by +the photographs of Mr. Gimson’s charming cob cottage, taken soon after +he had finished it. + +The work was done a year or two before the war; this is Mr. Gimson’s own +description of the manner of its building: + + * * * + +“The cob was made of the stiff sand found on the site; this was mixed +with water and a great quantity of long wheat straw trodden into it. The +walls were built 3 ft. thick, pared down to 2 ft. 6 in., and were placed +on a plinth standing 18 in. above the ground floor, and built of cobble +stones found among the sand. The walls were given a coat of plaster and +a coat of rough-cast, which was gently trowelled over to smooth the +surface slightly. I believe eight men were engaged on the cobwork, some +preparing the material, and others treading in on to the top of the +walls. It took them about three months to reach the wall plate; the cost +was 6s. a cubic yard, exclusive of the plastering. No centring was used. +The joists rested on plates, and above them the walls were reduced to 2 +ft. 2 in. in thickness to leave the ends of the joists free. The beams +also rested on wide plates and the ends were built round with stone, +leaving space for ventilation. Tile or slate lintels were used over all +openings. The cost of the whole house was 6½d. a cubic foot. Building +with cob is soon learnt--of the eight men, only one of them had had any +previous experience, and, I believe, he had not built with it for thirty +years. This is the only house I have built of cob.” + + * * * + +What is most interesting in this narrative is the workmen’s lack of +experience, which seems to have been no hindrance. Anyone who proposes +to revive the use of cob may take courage from Mr. Gimson’s evidence. +The time spent in building the walls was reasonable and the cost low. It +may be guessed that the post-war rise in cost will be no greater in +proportion, if as great, when compared with brickwork. The natural charm +of the wall surface is enhanced by the crown of thatched roof, modelled +with a skill which few can bring so certainly to their task as Mr. +Gimson. + + + [Headnote: Method of Building] + +§ II. METHOD OF BUILDING + +_Composition._--Cob is a mixture of shale and clay, straw and water. +Shale is a common and widely distributed stratified formation of a slaty +nature, and there are few types of clay soil that would not serve for +cob-making. + +The precise relative proportion of the first two ingredients varies, +depending on their individual peculiarities. + +Local custom as to the composition and preparation of the mixture will +generally be found to have adjusted itself to the peculiarities of the +soil. + +The following extract is from an analyst’s report on a sample of typical +old cob walling: + + * * * + +“The material when placed in water fell to pieces. On analysis, it was +found to consist of: + + Per cent. + Stones (residue on 7 by 7 mesh sieve) 24·40 + Sand, coarse (residue on 50 by 50 mesh sieve) 19·70 + Fine sand (through 50 by 50 mesh sieve) 32·50 + Clay 20·60 + Straw 1·25 + Water, etc. 1·55 + ------ + 100·00 + ------ + +“The material is a conglomerate of slaty gravel with a very sandy clay, +to which mixture a small proportion of straw has been added. + +“The clay acts as an agglutinant, and the straw as a reinforcement. + +“Efficient protection from frost and rain would be necessary before such +material could be considered weatherproof.” + + * * * + + [Illustration: + +A Devonshire Cob Farmhouse, probably between 200 and 300 years old.+] + + [Illustration: + +A Cob-built Village.+] + +(N.B.--Lime is occasionally added to the clay-shale, but this is not +usual.) + +_Mixing._--The old method of mixing by hand is as follows: A “bed” of +clay-shale is formed close to the wall where it is to be used, +sufficient to do one perch. A perch is superficial measurement described +as 16½ ft. long, 1 ft. high, and the amount of material will vary +according to the thickness of wall required. Four men usually work +together. The big stones are picked out. The material is arranged in a +circular heap about 5 or 6 ft. in diameter. + +Starting at the edge the men turn over the material with cob picks, +standing and treading on the material all the time. One man sprinkles on +water, and another sprinkles on barley straw from a wisp held under his +left arm. The heap is then turned over again in the other direction, +treading continuing all the time. “Twice turning” is usually considered +sufficient. Straw bands may be wrapped puttee-wise around the legs of +the men to keep them clean, and these are removed at the end of the day. + +More rarely the mixing is done in a rough trough, whilst a power-driven +“pan-mill” has also been tried with success; though one would think that +the use of such a machine might tend to diminish the binding strength of +the straw submitted to its grinding. + + [Headnote: Implements] + + [Illustration: COB PICK (Measured from example at Great Fulford).] + +_Building._--In building a man stands on the low base-wall, and lays the +material handed up to him on the cob picks, treading it into position. +Thorough treading is important, and the heels should be well used. The +material is allowed to project each side an inch or so beyond the stone +base to allow for paring down afterwards. The courses are usually about +2 ft. high. The cob should be laid and trodden in diagonal layers, as +shown in the diagram: this is to secure proper bonding. It takes from +two to three weeks for a course to dry, according to the weather, and +five or six men would be required to build the walls of an ordinary +cottage. This would not keep them continuously employed, however, and +they would require to have several buildings in hand at the same time, +so as to be able to turn from one to the other while the courses were +drying. + + [Illustration: COB COURSE, OR SCAR, SHOWING DIAGONAL LAYERS.] + +At the completion of a course the corners are plumbed up from the stone +base below, a line is stretched through and the wall is then pared down +“plumb” with the “paring iron” by the man standing on the wall. +Sometimes, however, the paring down is left until the wall is finished +and dry. Four men will do about four perches per day of a wall 2 ft. +thick, preparing and laying material. + +The material is rarely laid between timber shuttering as in Pisé work, +as the retaining boards tend seriously to retard the drying out. + + [Illustration: PARING IRON (Measured from example at Great Fulford)] + +_Drying._--If a course takes from two to three weeks to dry, it +naturally takes a long time for a whole cottage to completely dry out. +The walls can be built from about March to September. The internal +fitting, plastering, etc., can be done in the winter, but the external +rendering must not be done for at least a year, perhaps two years, to +allow the walls to become perfectly dry. + +As unprotected cob is sensitive to frost, especially if not thoroughly +dried out, it should be given a good external rendering as soon as it is +really dry, and should in the meantime be protected from frost by some +temporary covering, straw-matting or what not. Also all cob-work must be +protected from the rain both whilst building and when built. + +No artificial methods of drying are at present usual, beyond good fires +inside during the winter, though, as under such conditions a cob cottage +is not usually considered fit to live in for several months after +completion, some artificial means of drying might be worth considering. + +_Foundations and Base._--The depth of the excavations required for the +foundations naturally depends upon the character of the site and soil, +as also does the spread of the footings, if any. + +The base-course wall of brick, stone, or concrete should be carried up +some 2 ft. or so above ground level. In old days this walling was not +infrequently built “dry”--but good lias lime or cement should be used in +all new work. + +The damp-course too was an unknown refinement to the by-gone builders, +and the introduction of this one improvement alone makes the new cob +cottage a very different dwelling from the old. + +The usual forms of damp-course serve well for cob walls, though slates +laid butt and broken joint in cement are probably the best. + + [Headnote: Walls and Roofs] + +_Thickness of Walls._--The thickness of walls may be anything you please +from 18 in. upwards. There are old examples a full 3 ft. across, but for +an ordinary two-storied cottage a thickness of about 2 ft. is general. +Eighteen inches is certainly the minimum thickness, and would not +ordinarily be adopted for any but one-storied buildings. + +The first-floor walls are made the same thickness as those below, for if +they were reduced in width, as is usual in a stone building, the extra +weight thus thrown on to one side of the ground floor walls would tend +to make them bulge, unless quite dry and thoroughly set. + +There are old cob walls in existence fully 30 ft. in height, and there +is no apparent limit in this direction provided they are thick enough. + +The upper layers compress the lower ones, and automatically render them +more dense and stone-like and fit to bear the load imposed above. + +_Hipped Roofs._--As a general rule, however, it is found expedient to +hip back the roof rather than carry it up in a tall gable, partly +because cob-building at a great height above the ground in short and +diminishing layers is a somewhat tedious process, partly because a +hipped roof with good eaves is very welcome for the protection that its +projection affords the walling. + +_Masonry and Carpentry._--The bonding of cob to stone and brick is +sometimes liable to leave an open joint that will require filling when +the cob dries and shrinks. Many of the chimneys in old cob houses are of +brick or stone, and brick and stone jambs are sometimes to be seen in +cob walls, but they are probably by way of repairs to damaged corners. +It is considered better to have cob all round, so ensuring the uniform +settlement of the building. + +The timber built into old cob does not seem to decay. The walls are +usually so dry, especially when plastered, that the wood is well +preserved. The straw in the interior of old cob walls is often as bright +as when put in. The straw in cob performs a similar function to hair in +plaster. Heather has sometimes been used instead of straw with good +results. + + [Illustration: WALL COPINGS.] + +The old practice was for beams, wall plates, joists, etc., to be just +bedded on the cob, and for the cob to be filled in between the joists. +In new work, particularly when the use of imperfectly seasoned timber is +unavoidable, it would be wise to take the usual precautions as to the +proper ventilation of all “built in” woodwork--especially the ends of +joists and so forth. Roofs must of course be tied and exercise no thrust +on walls. The roof plates are sometimes tied down by galvanised iron +wire. + + [Illustration: LINTEL-BEARING CROSS-PIECE] + +Door and window-frames are also fixed to wood blocks built into the +jambs and to the wood lintels above. The frames are sometimes near the +outer face of wall, sometimes near the inner-face. Where the door-frames +are on the interior face of a 2 ft. thick wall, a convenient porch +results. + + [Illustration: + +A Devonshire Farm, Local Material (Cob).+] + + [Illustration: + +Devon Country House, built of Devon Cob.+] + +Other joinery is fixed to wood pins driven into the cob where required. + +Corners are usually of cob, though stone quoins are occasionally met +with. + +Lintels are usually of wood well tailed into the wall and resting on a +wood pad placed crosswise. + + [Headnote: Protection] + +_Protection._--Old buildings that have been neglected are often found to +be somewhat eroded towards the bottom of their walls through the action +of rain and frost. + +Protection is less here than higher up under the projecting eaves, and +the Achilles’ heel of the cob wall is undoubtedly its base. + +This vulnerable part, exposed as it is to driven rain, back-splash, and +the casual kicks, should be given special protection. + +Where the base is of cob and not of masonry, the traditional method is +to provide a good deep skirting of pitch or tar, or a mixture of both, +applied hot to the face of the rendering that should completely cover +the exterior of all cob work. + +This rendering is usually composed of lime and hair mortar, though +Portland cement has come into use to some extent recently. + +Cement, however, is apt to be rather too “short” and brittle, and it +does not always hold to the cob walling very securely. + +A rendering consisting of an equal mixture of cement and lime with three +parts of sand adheres well to cob, however, and is probably the best +coating that can be given to it. + +This coating can be colour-washed or lime-whited in the usual way. The +granular surface of rough rendering or of “slap-dash” on the slightly +wavy surface of cob walling perhaps gives to whitewash its very highest +opportunity and charm. + +Certain it is that the old cob cottages of Devon with the pearly gleam +of their white walls, their heaving bulk of thatch and their trim black +skirtings, are as gracious and as pleasant to the eye as any in all the +length and breadth of England. + +Within, lime-and-hair mortar plastered straight on to the cob makes an +excellent lining. + +_Chimneys._--Nowadays, chimneys are commonly built up in brick or stone, +but numerous good examples survive of flues and stacks constructed in +cob. The insides of these are pargeted with lime and cow-dung in the +usual way, brickwork being only introduced immediately around the +fireplaces. + +_Rats._--Where the surface rendering of cob-walls has been omitted or +has been allowed to fall away, an enterprising rat will sometimes do +considerable damage by his tunnelling. + +A little powdered glass mixed with the lower strata of a wall will +discourage any such burrowing, but the best preservative for any cob +building is a thoroughly good skin of rendering, especially if this be +reinforced by fine-mesh wire-netting secured to the wall. + +_Strength._--The strength of cob walls is surprisingly great so long as +they are vertical, and are not subjected to undue lateral thrust or +tension. + +Beams as large as 12 in. by 12 in. may be seen supported by old cob +walls, and there is nothing likely to be asked of the material in the +way of strength to which it cannot easily respond. + +_Design._--Cob, like every other material, should have a certain say in +the design of any building in which its use is intended. + +The chief desiderata are a plain straightforward plan and broadly +treated elevations where voids and solids are carefully disposed with an +eye to getting as large unbroken blocks of cob as possible. + + [Illustration: + +Cob House temp. Elizabeth, Lewishill.+ + Walls from 3 ft. to 4 ft. thick. A wing was added in 1618. + This farm has been occupied by the family of the present holder + between 300 and 400 years.] + + [Illustration: + +Another Devonshire (Cob) Farmhouse, Weeke Barton.+] + +The cracks that are sometimes found in old cob buildings are almost +entirely attributable to unsuitable design in such respects, or to bad +foundations. + +Cob walls built up in the ordinary way are not very suitable for +internal partitions on account of their considerable width and the +consequent waste of space, though in old work cob was sometimes used as +a filling for stud and lath partitions which were finally plastered over +in the usual way. + +The sun-dried clay-lumps so much used for walling in Suffolk would seem +to be admirable for forming the partitions in a house of cob. + +Cob work is usually repaired with rubble, stone, or brick. + +New openings are easily cut through cob walls, and this fact has +occasionally led to the collapse of an old building through the zeal for +light and air of some new occupier exceeding his caution, and causing +him to cut away the substance of his walls in cheerful disregard of the +laws of gravity. + + +§ III. CONCLUSION + + AUTHORITIES--ANCIENT AND MODERN + +Not by any means was cob exclusively the poor man’s material, and +several old homes of this sort still survive that are of some +consideration. + + [Headnote: Raleigh’s House] + +Amongst them is Hayes Barton, the birthplace of Sir Walter Raleigh. +Writing of Raleigh and his home, Mr. Charles Bernard says: + + * * * + +_Sir Walter Raleigh’s House._--“He had great affection for his boyhood’s +home--the old manor-house at Hayes Barton where he was born, and did his +best to secure it from its then owner. ‘I will,’ he wrote, ‘most +willingly give you whatsoever in your conscience you shall deme it worth +. . . for ye naturall disposition I have to that place, being borne in +that house, I had rather see myself there than anywhere else.’ But alas! +it was not to be, and the snug and friendly Tudor homestead passed into +other hands. The house at Hayes Barton was probably not newly built when +Raleigh’s parents lived there, and it says much for the character of cob +that the house is as good to-day as ever it was; though for all that it +has, to use Mr. Eden Phillpotts’ words, ‘been patched and tinkered +through the centuries,’ it ‘still endures, complete and sturdy, in +harmony of old design, with unspoiled dignity from a far past.’ Lady +Rosalind Northcote gives the following description of the house in her +_Devon_. She writes: “In front of the garden, a swirling stream crosses +a strip of green; and in the garden, at the right time, one may see the +bees busy among golden-powdered clusters of candytuft, and dark red +gillyflowers, and a few flame rose-coloured tulips, proud and erect. The +house is very picturesque; it has cob walls and a thatched roof, and is +built in the shape of the letter +E+; a wing projects at either +end, and in the middle the porch juts out slightly. The two wings are +gabled; there is a small gable over the porch and two dormer ones over +the windows at each side of it, the windows having lattice lights and +narrow mullions. Dark carved beams above them show up well against the +cream-coloured walls. The heavy door is closely studded with nails, and +over it fall the delicate sprays and lilac “butterfly” blossoms of +wistaria.’” + + + [Illustration: + +Ceilings of Modelled Plaster from old Cob Houses in Devon.+] + + [Illustration: + +A Cob Garden-wall with Thatched Coping.+] + +_Reed Thatch._--In recent years slates or tiles have replaced thatch for +the roofing of cob buildings and walls, owing to the cost of reed (the +local name for the straw from which the grain has been hand-threshed by +flail to prevent the straw being broken), and the difficulty of getting +good thatchers. The opinion is held by many that the lasting quality of +thatch has deteriorated since the practice of liming the cornland has +unfortunately been given up. + +_Primitive Methods._--Formerly the ground floors of cob cottages were +all cobbled, but these have, generally speaking, been replaced by lime, +ash, or cement floors. The cob builders of past generations apparently +made no use of the square, plumb-line, or level. No laths were used for +the walls, which were plastered within; outside, rough-cast or +“slap-dash” was laid on. + + [Headnote: Mr. Baring-Gould] + +_Mr. Baring-Gould’s Testimony._--Mr. S. Baring-Gould, in his _Book of +the West_, writing on the subject says: “No house can be considered more +warm and cosy than that built of cob, especially when thatched. It is +warm in winter and cool in summer, and I have known labourers bitterly +bewail their fate in being transferred from an old fifteenth or +sixteenth century cob cottage into a newly-built stone edifice of the +most approved style, as they said it was like going out of warm life +into a cold grave.” + + + DEVON COB + +The following paragraph, taken from C. B. Allen’s _Cottage-Building_, is +of interest: + +“The cob walls of Devonshire have been known to last above a century +without requiring the slightest repair, and the Rev. W. Elicombe, who +has himself built several houses of two stories with cob walls, says +that he was born in a cob-wall parsonage built in the reign of +Elizabeth, or somewhat earlier, and that it had to be taken down to be +rebuilt only in the year 1831.” + +_Fruit Walls._--Again quoting Mr. Baring-Gould: “Cob walls for garden +fruit are incomparable. They retain the warmth of the sun and give it +out through the night, and when protected on top by slates, tiles, or +thatch, will last for centuries.” It will be seen that the disadvantages +of cob buildings are solely due to faults of construction, and not to +any inherent defect in properly made cob as a material, and that the +construction of cottages, farm buildings, and garden walls is well +within the compass of an averagely intelligent workman. + +It is not intended to argue that the cob cottage could be advantageously +built in every county, but only that where it has been used and liked +for centuries, a wise building policy would encourage its continuance. +The materials are at hand, and the population ready to welcome this form +of dwelling-place. + + [Headnote: Old Cob Lore] + +_An Old Authority._--An old writer treating of cottage-building thus +delivers himself: + + * * * + +“A Bill for inclosing the waste lands of the kingdom having been +introduced into the House of Commons, under the auspices of the Board of +Agriculture, and as so beneficial a Bill cannot fail, sooner or later, +to pass into a law, and as in consequence thereof, many small houses +must necessarily be built, suited to small estates issuing out of +allotments of such wastes, we have been induced to submit to the +consideration of the Board three plans of such small houses to be built +of different species of materials. + +“The first is with mud walls, composed of soft mire and straw, +well trodden together, and which, by degrees, is laid on, +stratum-super-stratum, to the height required; a species of building not +uncommon for cottages, and even for better houses, barns, etc., in the +western and some other parts of the kingdom. It is the cheapest +habitation that we can construct and is also very dry and comfortable.” + + * * * + +And again: + + * * * + +“Walls of mud, or of compressed earth, are still more economical than +those of timber, and if they were raised on brick or stone foundations, +the height of a foot or 18 in. above the ground, or above the highest +point at which dung or moist straw was ever likely to be placed against +them, their durability would be equal to that of marble, if properly +constructed and kept perfectly dry. The cob walls of Devonshire, which +are formed of clay and straw trodden together by oxen, have been known +to last above a century without requiring the slightest repair; and we +think that there are many farmers, especially in America and Australia, +who if they knew how easily walls of this description could be built, +would often avail themselves of them for various agricultural purposes. + +“The solidity of cob walls depends much upon their not being hurried in +the process of making them, for if hurried, the walls will surely be +crippled, that is, they will swag or swerve from the perpendicular. It +is usual to pare down the sides of each successive rise before another +is added to it. The instrument used for this purpose is like a baker’s +peel (a kind of wooden shovel for taking the bread out of the oven), but +the cob-parer is made of iron. The lintels of the doors and windows and +of the cupboards and other recesses are put in as the work advances +(allowance being made for their settling), bedding them on cross pieces, +and the walls being carried up solid. The respective openings are cut +out after the work is well settled. In Devonshire the builders of +cob-wall houses like to begin their work when the birds begin to build +their nests, in order that there may be time to cover in the shell of +the building before winter. The outer walls are plastered the following +spring. Should the work be overtaken by winter before the roof is on, it +is usual to put a temporary covering of thatch upon the walls, to +protect them from the frost.” + + * * * + + [Headnote: Mr. Fulford’s Evidence] + +_Mr. Fulford’s Evidence._--Mr. Fulford, of Great Fulford, near Exeter, +whose own village and estate can show as many good examples of old cob +work as any place in Devon, writes as follows: + + * * * + +_Cost._--“It is not possible to give a close estimate of what would now +be the comparative cost of a building in cob, stone, or brick, as this +must depend upon the exact locality of the site. It may, however, be of +assistance if I quote particulars of the relative cost of cob and stone +building in Devon in the year 1808 when cob was in common use. The +stonework referred to was rough rubble, and not with square or dressed +blocks. It must be borne in mind that up to that date practically all +material, stone, lime, etc., was carried on horses’ backs. Wheeled carts +which began to creep in about the beginning of 1800, were not in general +use until twenty or thirty years later. As a boy I knew a farmer who +remembered the first wheeled cart coming to Dunsford. In 1838 the Rector +of Bridford (the ‘Christowell’ of Blackmore’s novel) recorded the fact +that in 1818 there was only one cart in the parish and it was scarcely +used twice a year. In 1808 the price of building varied according to the +district. In the northern part of the county the common price of +stonework, including the value of three quarts of cider or beer daily, +was from 22d. to 24d. the perch (16½ ft.), 22 in. in width and 1 ft. in +height. Including all expenses of quarrying and carriage of materials, +stonework worked out at from 5s. to 6s. per perch running measure, and +cob estimated in like manner at about 3s. 6d. Masons when not employed +by the piece received 2s. per day, and allowance of beer or cider. In +the Dunstone district (the clay shales from which make the best cob) +masonwork was 18d. per rope of 20 ft. in length, 18 in. thick, and 1 ft. +high, stone and all materials found and placed on the spot; cob work of +the same measure was 14d. In the South Hams district masonwork cost 2s. +6d., and cob 2s. per perch of 18 ft. in length, 2 ft. thick, and 1 ft. +high.” + +_Use of Shuttering._--“In those parts of the red land where Dunstone +shillot or clay shale is not available, the red clay was mixed with +small stones or gravel, and frequently the cob was laid and trodden down +between side boards as used in building concrete walls. Three cartloads +of clay built a perch and a half of wall 20 in. wide and 1 ft. deep. +Eight bundles of barley straw, equal to one pack-horse load, were mixed +and tempered with nine cartloads of clay.” + +_Roofing._--“Thatching in 1808 cost 8s. per square of 10 ft.; 100 +sheaves of wheat-straw reed, weighing 25 lb. each, were sufficient for +one square. Thatching, however, is not, as many suppose, indispensable +as a roofing for cob buildings; slate found in many parts of Devon was +frequently used, and of late years Welsh and Delabole slates, tiles, and +unfortunately, from the picturesque point of view, corrugated iron, have +to a large extent supplanted thatch.” + +_A Protective Wash._--“Vancouver, in his report on the Survey of Devon +for the Board of Agriculture in 1808, gave the following recipe, which +he described as a preserving and highly ornamental wash for rough-cast +that was then getting into common use: ‘Four parts of pounded lime, +three of sand, two of pounded wood ashes, and one of scoria of iron, +mixed well together and made sufficiently fluid to be applied with a +brush. When dry it gives the appearance of new Portland stone, and +affords an excellent protection against the penetrating force of the +south-westerly storms.” + +_Rendering._--“For the rough-weather sides of cob buildings I have found +cement and sand, finished with a rough surface, satisfactory, and far +more durable than ordinary lime and gravel rough cast. For interior cob +walls, laths are not necessary. The old plastering was frequently laid +on too thick. Of late years I have used with excellent results granite +silicon plaster for ceilings and walls. This requires no hair, and is +easily applied.” + +_The Cob Tradition._--“Cob-making was, like many other local trades, +carried on in some families from generation to generation and developed +by them into an art, but apart from these specialists, practically every +village mason and his labourers built as much with cob as they did with +stone. There are men still left in various parts of the county who have +made cob, and it would, in my opinion, be of advantage if demonstrations +could be given by them to discharged sailors and soldiers who are +anxious to take up work on the land.” + +_Training of ex-Soldiers._--“In cob-building, as in many other arts and +crafts, a little showing is of far greater help to the novice than any +amount of text-book instruction. The knowledge and experience that these +men would gain from being shown, and better still, assisting an expert +in making cob, would be of material advantage in the development of the +county scheme promoted by the Central Land Association for the +establishment of ex-Service men on the land. They could try their +’prentice hands on walls, tool-sheds, cart linhays, etc., for their own +use, and some no doubt would develop into expert builders capable of +constructing walls for dwelling-houses from approved plans.” + +_1819 Conditions Returned._--“The depletion of our home-grown timber +supply and the prohibitive cost of practically all building material has +in effect brought about the conditions that led our forefathers to +utilise suitable material that lay nearest to hand, and unless some +endeavour is made to follow their methods and profit by their example, +it will be impossible to provide sufficient buildings for the necessary +equipment of the allotments and small holdings, let alone housing +accommodation for the workers on the land.” + + * * * + + [Headnote: A Champion of Cob] + +There is probably no one who knows more about cob than does Mr. +Fulford--certainly no one who has done more to promote the revival of +cob-building both by precept and example. + +Cob is the traditional material of his native place, he has, as it were, +been brought up on cob--he is familiar with both the ancient history and +the modern practice of cob-building, and in short, he “knows.” + +When a revivalist has knowledge as well as enthusiasm, the grounds of +his faith are usually worth serious attention. + + + + +II + +_PISÉ DE TERRE_ + + +§ I. GENERAL + +_What it is._--“Pisé de terre” is merely the French for rammed earth, +and rammed earth is an exceedingly good material for the building of +walls. + +The odd thing is that its very obvious merits should have secured it +such small attention. + +It is no new-fangled war-time invention brought forth by our present +necessity, but a very ancient system well proved by centuries of trial. + +_History._--Pliny gives an excellent account of Pisé-building in his +_Natural History_, and Monsieur Gorffon, who published a treatise on +this method of construction in 1772, states that it was first introduced +into France by the Romans. + +The following extracts from an old book based on a French original will +serve well as an introduction to the study of Pisé-building: + + * * * + +_Capabilities._--“An account of a method of building strong and durable +houses, with no other materials than earth; which has been practised for +ages in the province of Lyons, though little known in the rest of +France, or in any other part of Europe. It appeared to be attended with +so many advantages, that many gentlemen in this country who employ their +leisure in the study of rural economy were induced to make a trial of +its efficiency; and the result of their experiments has been of such a +nature as to make them desire, by all possible means, to extend the +knowledge and practice of so beneficial an art. + +“The possibility of raising the walls of houses two or even three +stories high, with earth only, which will sustain floors loaded with the +heaviest weights, and of building the largest manufactories in this +manner, may astonish every one who has not been an eye-witness of such +things.” + +_Of Pisé and its Origin._--“Pisé is a very simple manual operation; it +is merely by compressing earth in moulds or cases, that we may arrive at +building houses of any size or height.” + +_Locale._--“This art, though at present confined to the single province +of the Lyonese in France, was known and practised at a very early period +of antiquity. The Abbé Rozier, in his _Journal de Physique_, says that +he has discovered some traces of it (Pisé) in Catalonia; so that Spain, +like France, has a single province in which this ancient manner of +building has been preserved. The art, however, well deserves to be +introduced into more general use. The cheapness of the materials which +it requires, and the great saving of time and labour which it admits of, +must recommend it in all places and on all occasions, but the French +author says that it will be found particularly useful in hilly +countries, where carriage is difficult, and sometimes impracticable; and +for farm buildings, which, as they must be made of considerable extent, +are usually very expensive, without yielding any return.” + + + [Headnote: Method of Building] + +§ II. METHOD OF BUILDING + +There is an exhaustive article on Pisé in Vol. XXVII of _The Cyclopædia +or Universal Dictionary of Arts, Sciences, and Literature_, published in +1819. The writer, Abraham Rees, D.D., F.R.S., F.L.S., draws chiefly on +French authorities and his directions are most detailed and precise. + + [Illustration: PISÉ. + _Implements for Pisé or Rammed Earth Buildings_ + +Pisé Plant and Implements.+ + (Reproduced from an old Encyclopædia.)] + +_Definition._--He introduces his subject thus: + +“Pisé-building, in Rural Economy, the name of a method of building with +loamy or other earthy matters, which has long been practised with great +success, and in a very cheap manner, in some departments of France, and +which is now had recourse to with similar advantage in some parts of +this country. It has been described, delineated, and recommended by Mr. +H. Holland in the first volume of _Communications to the Board of +Agriculture_, and is to be managed somewhat in the manner directed +below.” + + * * * + +At great length and with immense detail, the plant, the preliminaries, +and the process are each severally described. + +The pith of the matter is sufficiently given by the following extracts: + +_Shuttering._--“For the construction of the mould, take several planks, +each 10 ft. long, of light wood, in order that the mould may be easy to +handle; deal is the best as being least liable to warp. To prevent which +the boards should be straight, sound, well seasoned, and with as few +knots as possible. Let them be ploughed and tongued, and planed on both +sides. Of these planks, fastened together with four strong ledges on +each side, the mould must be made, 2 ft. 9 in. in height; and two +handles should be fixed to each side. + +“All the boards and ledges here mentioned must be, after they are +planed, something more than 1 in. thick.” + +_Rammer._--“The instrument with which the earth is rammed into the mould +is a tool of the greatest consequence, on which the firmness and +durability, in short the perfection, of the work depends. It is called a +pisoir, or rammer; and though it may appear very easy to make it, more +difficulty will be found in the execution than is at first apprehended. +A better idea of its construction may be formed by examining the Plate, +in which it is delineated, than any words can convey. It should be made +of hard wood, either ash, oak, beech, walnut, etc., or what is +preferable, the roots of either of them.” + +_Method of Working._--“Pisé contains all the best principles of masonry, +together with some rules peculiar to itself, which are now to be +explained. + +“To begin with the foundation; this may be made of any kind of masonry +that is durable, and should be raised to the height of 2 ft. above the +ground; which is necessary to secure the walls from the moisture of the +earth, and the splashing of the rain, which will drop from the eaves of +the roof.[4] When these foundation walls are made level, and 18 in. +thick, mark upon them the distance at which the joists are to be set, +for receiving the moulds; those distances should be 3 ft. each from +centre to centre. Each side of the mould being 10 ft. long, will divide +into three lengths of 3 ft. each, and leave 6 in. at each end, which +serve to lengthen the mould at the angles of the house and are useful +for many other purposes. After having set the joists in their places, +the masonry must be raised between them 6 in. higher, that is, to a +level with the joists; there will, therefore, altogether be a base of 2½ +ft., which in most cases will be found more than sufficient to prevent +the rain, frost, snow, or damp from injuring the walls. Raise the mould +immediately on this new masonry, placing it over one of the angles of +the wall. + + [Footnote 4: The introduction of a damp-course and the provision + of gutters at the eaves greatly reduce the function of the + masonry base in modern work.] + + [Headnote: The Ramming] + +“A workman should be placed in each of the three divisions of the mould, +the best workman being placed at the angle. He is to direct the work of +the other two, and by occasionally applying a plumb-rule, to take care +that the mould does not swerve from its upright position. The labourers +who dig and prepare the earth must give it in small quantities to the +workmen in the mould, who, after having spread it with their feet, begin +to compress it with the rammer. They must only receive at a time so much +as will cover the bottom of the mould to the thickness of 3 or 4 in. The +first strokes of the rammer should be given close to the sides of the +mould, but they must be afterwards applied to every other part of the +surface; the men should then cross their strokes, so that the earth may +be compressed in every direction. Those who stand next to one another in +the mould should regulate their strokes so as to beat at the same time +under the cord, because that part cannot be got at without difficulty, +and must be struck obliquely; with this precaution, the whole will be +equally compressed. The man at the angle of the wall should beat +carefully against the head of the mould. + +“Care must be taken that no fresh earth is received into the mould till +the first layer is well beaten, which may be ascertained by striking it +with a rammer; the stroke should leave hardly any print on the place. +They must proceed in this manner to ram in layer after layer, till the +whole mould is full. When this is done, the machine may be taken to +pieces, and the earth which is contained will remain firm and upright, +about 9 ft. in length and 2½ ft. in height. The mould may then be +replaced for another length, including 1 in. of that which has first +been completed. + +“The first course being thus completed, we proceed to the second; and +here it must be observed that in each successive course we must proceed +in a direction contrary to that of the preceding. It may easily be +conceived, that with this precaution the joints of the several lengths +will be inclined in opposite directions, which will contribute very much +to the firmness of the work. There is no reason to fear overcharging the +first course with the second, though but just laid; for three courses +may be laid without danger in one day. + +“This description of the first two courses is equally applicable to all +the others, and will enable any person to build a house, with no other +materials than earth, of whatever height and extent he pleases. + +“With respect to the gables, they may be made without any difficulty, by +merely making their inclination in the mould and working the earth +accordingly.” + + +§ III. THE THEORY AND SCIENCE OF PISÉ + +_The Value of Ramming._--“Beating, or compression, is used in many +different sorts of work; the ancients employed it in making their rough +walls; the Italians employ it for the terraces which adorn their houses; +the Moors for all their walls; the Spaniards, the French, and others for +some of the floors of their apartments. The intent of the ancient +architects, when they recommended the beating of cement and other +compositions used in building, was to prevent them from shrinking and +cracking; and it is employed for the same purpose in walls which are +made of earth. The beater, by repeated strokes, forces out from the +earth the superfluous water which is contained and closely unites all +the particles together, by which means the natural attraction of these +particles is made powerful to operate, as it is by other natural causes +in the formation of stones. Hence arises the increasing strength and +astonishing durability which houses of this kind are found to possess.” + +_An Experiment._--“Upon beating a small portion of earth, and weighing +it immediately afterwards, it was found to weigh 39½ lb. Fifteen days +after, it had lost 4¼ lb. In the space of another fifteen days it lost +but 1 lb.; and in fifteen days after that its weight diminished only ½ +lb. In the space of about forty-five days the moisture was completely +evaporated, and its weight was diminished about one-eighth; consequently +only one-eighth of the whole mass was occupied by moisture, and this +small proportion cannot at all affect the solidity and consistency of +the earth so treated. This experiment is also sufficient to show the +difference between this kind of building and that vulgar kind called in +England ‘mud-walling.’” + +_Rate of Work._--“In one single day three courses of about 3 ft. each +may be laid one over the other; so that a wall of earth of about 8 or 9 +ft., or one story high, may be safely raised in one day. Experience has +proved that as soon as the builders have raised their walls to a proper +height for flooring, the heaviest beams and rafters may without danger +be placed on the walls thus newly made; and that the thickest timber of +a roof may be laid on the gables of pisé the very instant they are +completed.” + + + [Headnote: Suitable Soils] + + ON EARTH PROPER FOR BUILDING + +_Suitable Soils._--“1st. All earths in general are fit for that use, +when they have not the lightness of poor lands nor the stiffness of +clay. + +“2ndly. All earths fit for vegetation. + +“3rdly. Brick-earths; but these, if they are used alone, are apt to +crack, owing to the quantity of moisture which they contain. This, +however, does not hinder persons who understand the business from using +them to a good purpose. + +“4thly. Strong earths, with a mixture of small gravel, which for that +reason cannot serve for making either bricks, tiles, or pottery. These +gravelly earths are very useful, and the best pisé is made of them.” + +_Soil Tests._--“The following appearances indicate that the earth in +which they are found is fit for building: when a pickaxe, spade, or +plough brings up large lumps of earth at a time; when arable lands lies +in clods or lumps; when field-mice have made themselves subterraneous +passages in the earth; all these are favourable signs. When the roads of +a village, having been worn away by the water continually running +through them, are lower than the other lands, and the sides of those +roads support themselves almost upright, it is a sure mark that pisé may +be executed in that village. One may also discover the fitness of the +soil by trying to break with one’s fingers the little clods of earth in +the roads, and finding a difficulty in doing it; or by observing the +ruts of the road, in which the cart-wheels make a sort of pisé by their +pressure; whenever there are deep ruts on a road, one may be sure of +finding abundance of proper earth. + +“Proper earth is found at the bottom of the slopes of low lands that are +cultivated, because every year the rain brings down the fat or good +earth. It is frequently found on the banks of the river, but above all, +it is found at the foot of hills, and on all cultivated lands which have +much slope. In digging trenches and cellars for building, it generally +happens that what comes out of them is fit for the purpose.” + + + ON THE MIXTURE OF EARTHS + +_Soil Blending._--“As it may sometimes happen that earth of a proper +quality is not to be found on the spot where it is intended to build, it +becomes of importance to attend to the method of mixing earths; for +though the earth which is near at hand may not of itself be proper, it +is very probable that it may be rendered so by the mixture of a small +quantity of another earth fetched from a distance. The principle on +which a mixture must be made is very simple; strong earths must be +tempered with light; those in which clay predominates, with others that +are composed more of chalk and sand; and those of a rich, glutinous +substance, with others of a poor and barren nature. The degree in which +these qualities of the earths prevail must determine the proportions of +the mixture; which it is impossible here to point out for every +particular case, but which may be learnt by a little practice. Some easy +methods will be described, by which any one may make a trial of the +qualities of his earth. + +“It will not be amiss to mix with the earth some small pebbles, gravel, +rubbish of mortar, or in short any small mineral substances; but none of +the animal or vegetable kind must be admitted.[5] Such hard substances +bind the earth firmly between them, and being pressed and pressing in +all directions, contribute very much to the solidity of the whole; so +that well-worked earth, in which there is a mixture of gravel, becomes +so hard at the end of two years that a chisel must be used to break it, +as if it was freestone.” + + [Footnote 5: “The pisé does not admit any vegetable or animal + substances. In mud walls they put straw, chopped hay, hair, + flocks, wool, etc., to make the mud adhere to the wood, or laths; + whereas the workmen who build in pisé are careful to pick out the + least straw or the smallest bit of root which remains in the + earth: in short, the pisé is a mineral substance imitating stone, + consequently anything that can slake or rot must be excluded.”] + + + [Headnote: Experiments] + + EXPERIMENTS TO ASCERTAIN THE QUALITIES OF ANY EARTH + +_Trial by Experiment._--“Take a small wooden tub or pail, without a +bottom, dig a hole in the ground of a court or garden, and at the bottom +of that hole fix a piece of stone, flat and level; place your tub upon +the stone, fill around it the earth that has been dug out to make the +hole, and ram it well, that the tub may be enclosed, to prevent its +bursting. Then ram into the tub the earth you mean to try; putting in, +at each time, about the thickness of three or four fingers’ breadths: +when this is well rammed, add as much more, and ram it in the same +manner, and so the third and fourth, etc., till the earth is raised +above the brim. This superfluous earth must be scraped off extremely +smooth, and rendered as even as the under-part will be, which lies on +the stone. Loosen with a spade the earth around the tub, and you will +then be able to take it out, and with it the compressed earth that it +contains; then turn the tub upside down, and if it is wider at the top +than at the bottom, as such vessels usually are, the pisé will easily +come out, but if it should happen to stick, let it dry in the air about +twenty-four hours, and you will then find that the earth is loose enough +to fall out of itself. You must be careful to cover this lump of pisé +with a little board; for though a shower of rain, falling in an oblique +direction, will not injure it, yet it may be a little damaged if the +rain falls perpendicularly, and especially if it remains upon it. Leave +the lump exposed to the air, only covered with a board or flat stone, +and if it continues without cracking or crumbling, and increases daily +in density and compactness as its natural moisture decreases, you may be +sure that the earth is fit for building. But you must remember that it +is necessary that the earth employed should be taken from a little below +the surface of the ground, in order that it may be neither too dry nor +too wet; it must be observed also that if the earth is not well pressed +around the outside of the tub before it is filled, though the hoops were +of iron, they would burst, so great is the pressure of the beaten earth +against the mould, of whatever size it may be.” + +_The Earth-ball Test--An Experiment which may be made at any +time._--“Every person in walking on his ground may make little balls of +earth and press them as tight as he can between his hands. If he brings +them home and puts marks on them, he will by that means know the quality +of every piece of land, and also be a judge of the mixture it will be +necessary to make.” + + + [Headnote: Preparation of the Earth] + + ON THE PREPARATION OF THE EARTH FOR BUILDING + +_Soil Preparation._--“All the operations of this art are very simple and +easy; there is nothing to be done but to dig up the earth with a +pickaxe, break the clods with a shovel, so as to divide it well, and +then lay it in a heap, which is very necessary, because as the labourers +throw it on that heap, the lumps of earth and large stones roll to the +bottom, where another man may break them or draw them away with a rake. +I must observe that there should be an interval of about an inch and a +quarter between the teeth of the rake, that the stones and pebbles of +the size of a walnut, or something more, may escape, and that it may +draw off only the largest. If the earth that has been dug has not the +proper quality, which is seldom the case, and it is necessary to fetch +some better from a distance, then the mixture must be made in this +manner: one man must throw one shovelful of the best sort, while the +others throw five or six of the inferior sort on the heap, and so more +or less according to the proportions which have been previously +ascertained.” + +_Rain._--“No more earth should be prepared than the men can work in one +day, or a little more, that they may not be in want; but if rain is +expected, you must have at hand either planks, mats, or old cloths to +lay over the heap of earth, so that the rain may not wet it; and then as +soon as the rain is over, the men may resume their work, which, without +this precaution, must be delayed; for it must be remembered that the +earth cannot be used when it is either too dry or too wet, and therefore +if the rain should wet it after it has been prepared, the men will be +obliged to wait till it has recovered its proper consistency--a delay +which would be equally disadvantageous to them and their employer. When +the earth has been soaked by rain, instead of suffering compression, it +becomes mud in the mould; even though it be but a little too moist, it +cannot be worked; it swells under the blows of the rammer, and a stroke +in one place makes it rise in another. When this is the case, it is +better to stop the work, for the men find so much difficulty that it is +not worth while to proceed. But there is not the same necessity of +discontinuing the work when the earth is too dry, for it is easy to give +it the necessary degree of moisture; in such a case it should be +sprinkled with a watering-pot, and afterwards well mixed up together; it +will then be fit for use.” + +_Organic Matter._--“It has already been observed that no vegetable +substances should be left in the earth; therefore in digging, as well as +in laying the earth in a heap, great care must be taken to pick out +every bit of root, great and small, all sprigs and herbs, all bits of +hay and straw, chips or shavings of woods, and in general everything +that can rot or suffer a change in the earth.” + + + ON THE BOND TIMBER TO BE USED IN BUILDINGS OF PISÉ + +_Corners._--“To make good walls, it is not sufficient that the earth be +well beaten, we must also learn to unite them well together. Here the +binders cost very little; they consist only of thin pieces of wood, +a few cramps and nails, and these are sufficient to give the greatest +stability to buildings of pisé.” + +Having gone on to explain that the angles of the building are formed by +the successive courses alternately crossing one another on the corner +like the alternating “long and short” quoins in a stone building, our +authority proceeds to describe how rough boards are laid between the +courses of pisé so as to cross at the corner and so, entirely encased in +tightly compressed earth, they form effective ties. + +“This board must be rough, as the sawyers have left it, 5 or 6 ft. long, +something less than 1 in. thick, and in breadth about 8, 9 or 10 in., so +that there may remain on each side 4 or 5 in. of earth, if the wall is +18 in. thick; by this means the board will be entirely concealed in the +body of the wall. When thus placed neither the air nor damp can reach +it, and of course there is no danger of its rotting. This has been often +proved by experience, as in taking down old houses of pisé such boards +have always been found perfectly sound, and many that had not even lost +the colour of new wood. It is easy to conceive how much this board, from +the pressure of the work raised above it, will help to bind together the +two lengths of wall and to strengthen the angle.” + +_Bonders._--“It is useful (particularly when the earth is not of a very +good quality) to put ends of planks into the pisé after it has been +rammed about half the height of the mould. These ends of planks should +only be 10 or 11 in. long, to leave as before a few inches of earth on +each side of the wall, if it is 18 in. thick; they should be laid +crosswise (as the plank before mentioned is laid lengthwise) over the +whole course, at the distance of about 2 ft. from one another, and will +serve to equalise the pressure of the upper parts of the works on the +lower course of the pisé. + +“The boards above mentioned need only be placed at the angles of the +exterior wall, and in those parts where the courses of the partition +walls join to those of the exterior wall, the same directions that have +here been given for the second course must be observed at each +succeeding course, up to the roof. By these means the reader will +perceive that an innumerable quantity of holders or bondings will be +formed, which sometimes draw to the right, sometimes to the left of the +angles, and which powerfully unite the front walls with those of the +partitions; the several parts deriving mutual support from one another, +and the whole being rendered compact and solid.” + + [Headnote: The Strength of Pisé] + +_Strength._--“Hence these houses, made of earth alone, are able to +resist the violence of the highest winds, storms and tempests. The +height that is intended to be given to each story being known, boards of +3 or 4 ft. in length should be placed beforehand in the pisé, in those +places where the beams are to be fixed, and as soon as the mould no +longer occupies that place, the beams may be laid on, though the pisé be +fresh made; little slips of wood, or boards, may be introduced under +them, in order to fix them level. The beams thus fixed for each story, +the pisé may be continued as high as the place on which you intend to +erect the roof.” + + + ON THE TIME AND LABOUR NECESSARY IN BUILDING + A CERTAIN QUANTITY OF PISÉ + +_Speed of Building._--“Besides the advantages of strength and cheapness, +this method of building possesses that of speed in the execution. That +the reader may know the time that is required for building a house, or +an enclosure, he need only be told that a mason used to the work can, +with the help of his labourer, when the earth lies near, build in one +day 6 ft. square of the pisé.” + +_Rendering._--“To prepare the walls for plastering, indent them with the +point of the hammer, or hatchet, without being afraid of spoiling the +surface left by the mould; all those little dents must be made as close +as possible to each other, and cut in from top to bottom, so that every +hole may have a little rest in the inferior part, which will serve to +retain and support the plaster. + +“If you happen to lay the plaster over them before the dampness is +entirely gone, you must expect that the sweat of the walls will cast off +the plaster.” + +The wall surface having been duly hammer-chipped, the work must be +scoured with a stiff brush to remove all loose earth and dust, and to +finally prepare it for rough-casting. Rough-cast consists of a small +quantity of mortar, diluted with water in a tub, to which a trowel of +pure lime is added, so as to make it about the thickness of cream. + +One workman and his labourers are sufficient; the workman on the +scaffold sprinkles with a brush the wall he has indented, swept, and +prepared; after that he dips another brush, made of bits of reed, box, +etc., into the tub which contains the rough-cast, and throws with this +brush the rough-cast against the wall. + +“Rough-cast, which is attended with so little trouble and expense, is +notwithstanding the best cover that can be made for pisé walls, and for +all other constructions; it contributes to preserve the buildings. It is +the peculiar advantage of these buildings that all the materials they +require are cheap, and all the workmanship simple and easy.” + +_Local Testimony._--At the end of the article just summarised, an +instructive letter from a former rector of St. John’s, La Rochelle, is +quoted: + + “SIR,-- + +“My having been an inhabitant for some time of the town of Montbrison, +capital of the Forets, enables me to give you some information +concerning the mode of building houses with earth, etc. + + [Headnote: A Pisé Church] + +_A Pisé Church._--“The church was the most remarkable in this style of +building; it is about 80 ft. long, 40 ft. broad, and 50 ft. high; the +walls built in pisé, 18 in. thick, and crépé, or rough-cast on the +outside, with lime and sand. Soon after my arrival, the church, by some +accident, was destroyed by fire, and remained unroofed for about a +twelvemonth, exposed to rains and frost. As it was suspected that the +walls had sustained much damage, either by fire or the inclemency of the +season, and might fall down, it was determined to throw them down +partially, and leave only the lower parts standing; but even this was +not done without much difficulty, such was the firmness and hardness +these walls had acquired, the church having stood above eighty years; +and all the repairs required were only to give it on the outside, every +twelve or fifteen years, a new coating of rough-cast. + +“A house for a single family is generally finished in about a fortnight. +The following is the method I have seen them practise.” + +_Building Procedure._--“The earth is pounded as much as possible, in +order to crumble any stones therein; clay is added thereto in a small +quantity, about one-eighth part. It is all beaten and mixed up together +by repeated blows with a mallet about 10 in. broad, and 10 or 15 in. +long, and 2 in. thick. The earth being thus prepared, and slightly +wetted, the foundation of the house is dug for; this is laid with stone, +and when it is about 1 ft. high above the surface of the ground, planks +are arranged on each side, which are filled with earth intended for the +wall; this is called Pisé in the dialect of the country. It is strongly +beaten; and this method is continued successively all round the +building. The walls have more or less thickness according to the fancy +of the owner; I have seen them 6 in. and 18 in. thick. If several +stories are intended in such erections, they do not fail to place beams +to support the floors before they build higher. Of such buildings I +never saw any consisting of more than three floors at most; generally +they have but two. When the building is thus finished, it is left for +some months to dry; then such as wish to make the building more solid +and durable, give it a rough-cast coating on the outside with lime and +sand. This is what I have observed during a residence of three years in +the town of Montbrison. I should be happy if this detail should afford +the slightest information to the generous nation which has received us +with so much goodness. + + “I am, etc., + + “JAUCOUR.” + + +_The Virtues of Pisé._--“Such is the method of building which has been +practised in the Lyonnese for many centuries. Houses so built are +strong, healthy, and very cheap, they will last a great length of time, +for the French author says he had pulled down some of them which, from +the title-deeds in the possession of the proprietors, appeared to be 165 +years old, though they had been ill kept in repair. The rich traders of +Lyons have no other way of building their country-houses. An outside +covering of painting in fresco, which is attended with very little +expense, conceals from the eye of the spectator the nature of the +building, and is a handsome ornament to the house. That method of +painting has more freshness and brilliancy than any other, because water +does not impair the colours. No size, oil, or expense is required, +manual labour is almost all it costs, either to the rich or poor. Any +person may make his house look as splendid as he pleases, for a few +pence laid out in red or yellow ochre, or in other mineral colours. + +“Strangers who have sailed upon the Rhône probably never suspected that +those beautiful houses, which they saw rising on the hills around them, +were built of nothing but earth, nay, many persons have dwelt for a +considerable time in such houses without ever being aware of their +singular construction. Farmers in that country generally have them +simply white-washed, but others, who have a greater taste for ornament, +add pilasters, window-cases, panels, and decorations of various kinds. + +“There is every reason for introducing this method of building into all +parts of the kingdom; whether we consider the honour of the nation as +concerned in the neatness of its villages, the great saving of wood +which it will occasion, and the consequent security from fire, or the +health of the inhabitants, to which it will greatly contribute, as such +houses are never liable to the extremes of heat or cold. It is attended +with many other circumstances that are advantageous to the State as well +as to individuals. It saves both time and labour in building, and the +houses may be inhabited almost immediately after they are finished; for +which latter purpose, the holes made for the joists should not be closed +up directly, as the air, if suffered to circulate through them, will dry +the walls more speedily.” + + + [Headnote: Indian and Colonial Practice] + +§ IV. INDIAN AND COLONIAL PRACTICE + +_A Manual on Earthwork_, edited by Colonel Maclagan, R.E., gives much +interesting information as to Pisé-building and a number of valuable +hints: + +_Shutter-ties._--“Cross pieces, as the work proceeds, become so firmly +embedded in the wall, that there is great difficulty in extracting them, +to remedy which iron bars have been substituted. Even these thin iron +bars become so tightly jammed when surrounded by the compact pisé earth, +that much labour and risk of injury to the work is incurred in +extricating them, and the expedient of setting them in a bed of sand has +been successfully resorted to. They are then drawn out with care, the +sand also is removed, and the holes which they leave are subsequently +filled with the same earth of which the wall is made, and rammed hard. + +“The heads of the opposite uprights are held together by ropes, but in +practice in this country[6] it has been found that, under the immense +pressure exerted upon the plank sides by the earth firmly rammed in the +interior, the ropes are so liable to stretch, and to break, that it is +advisable to use iron rods or bars in this position also. When ropes are +used, the distance between the side planks is measured by gauge rods, +and the ropes tightened when requisite to preserve the proper breadth of +wall. The use of iron connecting rods renders this unnecessary.” + + [Footnote 6: India.] + +_Soil._--“Soil of a medium quality, that is neither very stiff nor very +sandy, is considered best adapted for pisé. It may be said that that +which would make good bricks will answer well for this description of +work. + +“When the earth is very dry, a sprinkling of water will be necessary.” + +_Foundations._--“It is usual to begin the work upon a foundation of +brick or masonry; but there seems to be no reason why the pisé might not +be used from the commencement, even for foundations under ground; being +carefully guarded from all chance of injury by running water.” + +_The Building._--“The casing being prepared and erected, and the upper +surface of the old work, when above the first stage, being sprinkled +with water, the earth, well mixed and slightly moistened, is thrown in, +and spread in thin layers of 4 or 5 in. These should, when rammed, be +reduced to one-half their original thickness. The rammers should be of +hard wood and very smooth. The successive layers are similarly treated, +and thus the work proceeds until the top of the casing is reached. The +ends of each portion should be finished with a slope, to which will be +joined the portion next to be added longitudinally. These joinings +should not, in the successive courses, be above those of the lower +stage, but as in masonry and brickwork, should ‘break joint.’ The seams +are all distinctly perceptible when the work is complete.” + + [Headnote: Plastering] + +_Plastering._--“The wall may have a coating of plaster, or the surface +may be simply smoothed and dressed with a shovel, or similar implement. +When it is to be plastered, it is necessary that the wall should first +be thoroughly dry. If dry only externally whilst damp within, it has +been found that the moisture is apt subsequently to attack the plaster +and cause it to fall off in flakes. Without plaster, good Pisé work is +found successfully to withstand exposure to the weather, and after the +lapse of many years to be so compact and hard as to be picked down with +difficulty.” + +_Protection._--“Where the wall is not that of a roofed building, it +should be provided with a coping, having a good projection to protect it +from rain.” + +_Rods versus Bars._--“The substitution of iron connecting bars for the +wooden ones has been mentioned above. The evils of the wooden +arrangement were found to be: the starting of the wedges, the fracture +of the tenons, the tight jamming of the bars in the wall, and the injury +to the walls and to the bars themselves from the force requisite to be +applied for extracting them. The lower iron connecting bars are made 3½ +in. by ½ in.; the upper, 1 in. by ⅓ or ¼ in. each, having holes ½ in. +by ¼ in., with corresponding pins. + +“The mode of setting the bars and arranging the work on each successive +elevation of the casing is to cut on the surface of the completed part +of the wall a groove 1 in. wider than the bar, filling it in, after +placing the bar, with sand, to the level of the wall’s surface. The side +boarding being set up, the vacant space left along the bevelled edge of +the previous course is filled up with moist clay to retain the first +layer of the new course. The end pieces are secured by iron bars or +rods, with screws and nuts.”[7] + + [Footnote 7: “A convenient arrangement might be: to make the + lower and upper connecting bars alike, to raise the side boarding + a few inches above the upper bars, which, when embedded, might be + allowed to remain and become the lower ones of the next course; + the external apparatus being shifted by taking out the pins and + slipping off the stanchions and planks to be reapplied to the + upper bars already in position to receive them.”] + +_Ramming._--“Gentle and quick ramming has been found most effectual.” + + + _Report on the Pisé-work executed at the Etah Jail during 1867-8. + By Mr. H. Sprenger, Assistant Engineer_ + +“The boxes in which the pisé-work at the Etah Jail is being executed +consist of two wooden frames 10 ft. long and 2½ ft. broad, made of +planks, which are nailed on to stout battens. They are held together by +four pairs of posts 3 in. by 3 in., which are connected above and below +with tie-bars of flat iron 1½ in. by ¼ in. The tie-bars have at each end +a certain number of ½ in. holes punched in them to receive pins for the +purpose of preventing the posts from slipping off. By changing the pins, +walls of any given dimension can be obtained, wedges of hard wood, with +longitudinal slots, are introduced between the posts and the pins, to +adjust the breadth of the boxes to a standard gauge. After the boxes are +fixed and adjusted, they are secured in their position by ropes passing +over them, and tied to stakes on each side. Any deflection from the +vertical should be corrected at the commencement of the work, as it is +impossible to alter the position of a box after it is half full. Any +earth which is suitable for brick-making will do for pisé-work. On being +dug out it is passed through a screen with ½-in. meshes, and thrown into +the boxes in even layers of 6 in. in depth. + + [Headnote: The Right Quantity of Water] + +“Generally fresh earth contains sufficient moisture to ensure good +consolidation; but if it is found that it jumps up under the rammers, it +should, on being thrown into the boxes, be sprinkled with a little water +out of a tin can with a rose. The watering should be as uniform as +possible, as if it is applied unequally it will liquefy the earth, which +will commence oozing out under the rammers. Pisé-work executed with too +much water is worse than if done with dry earth, as, on account of the +elasticity of the wet earth, the effect of the ramming is deadened, and +the earth remains unconsolidated. The men should be prohibited to keep +time in ramming, as it causes vibration, which is injurious to the +stability of the wall. On working over a lower course, it is as well to +let the lower tie-bars about 4 in. into the same to give the boxes a +firm hold on the old work, thereby the joints become imperceptible, and +the upper edge of the lower course is prevented from chipping off. + +“The implements used are three different kinds of rammers. The earth is +first beaten down with a V-shaped rammer, and then surfaced with one +with a flat bottom. The sides of the boxes are consolidated with a +spade-shaped rammer. When commencing the pisé-work at Etah, considerable +difficulty was experienced in extricating the lower tie-bars. These +were, therefore, supplied with holes 3 in. apart throughout their whole +length. A pin was inserted, against which a crow-bar with a long slot +and well bent at the end was made to work. An equal pressure could +thereby be exerted against the tie-bars; they were thus extracted with +great facility without injuring them or the face of the wall, which was +not the case formerly.” + + + _Supplementary Note by Mr. E. Battie, Executive Engineer, + 5th Division, Grand Trunk Road_ + +“The work at Etah has generally been concluded in the following manner: +In the morning the boxes were taken down, and again put up and filled +during the day; they were left during the night, so that the earth might +detach itself from the sides. It is not advisable to allow a course to +dry thoroughly, as the upper one will not bind well into it, but +probably show a crack. If the earth is well rammed, and only the proper +quantity of moisture admitted, a second course can be commenced +immediately.” + + * * * + +The Report of the Rhodesia Munitions and Resources Committee issued in +1918 contains an interesting paper by Mr. John Hynd on Pisé-building, +from which the following is extracted: + + + [Headnote: Pisé Buildings at Empandeni] + +“_Pisé de Terre Buildings_ + +“_The Spectator_ took this matter up some two years ago and wrote as +follows: + +“‘Various schemes of land settlement are in the air. . . . All of them +must, however, be concerned with cheap buildings. That is a _sine qua +non_.’ . . . + +“The material used for the walls at Empandeni is one-third sand, +one-third ant-heap, and one-third soil, all pulverised and put through a +sieve. Water is then added. The mixture must be neither too wet nor too +dry, just sufficiently damp to bind; a good indication of the correct +consistency being that when squeezed hard by the hand it shows a +tendency to bind. Sufficient of the loose mixture is thrown into the +form to fill it to a depth of about 3 in., and this is thoroughly rammed +before the next layer is put in. Most thorough ramming is essential. +When the frame is rammed full, it is taken apart and shifted along to +make another section and so on until the first layer is complete. The +first layer is, as a rule, sufficiently dry to permit the starting of +the next about three hours after laying. Door and window frames are put +in as the work proceeds, and must be well braced while ramming. In the +top layer hoop iron or fencing wire is let in for fastening down the +wall plates. Arsenite of soda or Atlas Compound is used in the first +layer or two to keep out white ants. The floor can be made of timber, +cement concrete, or rammed earth, and the roof thatched or covered with +corrugated iron as is most convenient. + +“The following Pisé de terre buildings have been erected at Empandeni: + +“A large schoolroom 75 ft. by 28 ft. by 12 ft. high, walls 14 in. thick; +seven boys’ dormitories, each 30 ft. by 20 ft. by 12 ft.; twelve +single-room houses, each 16 ft. by 12 ft.; six fowl houses, each 20 ft. +by 10 ft.; a large fowl house 250 ft. long, front walls 7 ft. and back +walls 5 ft. high. This building is divided into fifteen compartments. + +“From the foregoing description it is quite evident that cheap and +efficient buildings of this nature can be erected at a very low cost. + +“On a farm it is not necessary to employ any skilled labour, as the +doors and windows can be purchased ready-made, and the frame-work, +clamps, etc., put together by the farmer himself. For a roof of thatch +all the necessary material, except iron ridging, if this is used, can as +a rule be procured on the farm. + +“Should a cement concrete floor, which is cheaper than a wood one, be +desired, there would be an extra expenditure for cement, the amount +required being about two bags per twelve square yards. Such a floor +should be laid before the walls of the building are commenced, and it is +essential that the site is thoroughly well rammed and consolidated, +particularly below where walls will come, before laying the concrete, to +prevent cracks developing through settlement. The concrete raft should +be carried at least 6 in. beyond the outside walls of the building, and +if the work is properly done, a special ant-course will be unnecessary. +The concrete can be left rough below the walls to give a bond, and it +might be advisable to lay some pieces of hoop iron in it which would be +left projecting to be bedded into the walls. + +“Another good type of floor would probably be that suggested in _The +Spectator_, viz. road material laid down and tarred in the same manner +as roads are now made in many places. + +“A number of rooms and houses have been erected on the Globe and Phœnix +Mine on much the same principle as Pisé de terre buildings, but the +system developed there is different as regards the mixture, which +consists of two parts ant-heap or ordinary dagga which must not be too +sandy, and three parts ashes or clinker sieved free from fine dust. + +“A very full description of the method employed on this mine was +forwarded by the courtesy of the Manager to the Committee, and it is +interesting to note from this that the walls are made waterproof by +first making them smooth with dagga plaster, then, when quite dry, +giving one good coat of boiling hot tar. A coat of limewash is applied +three days later. That this is effective is well evidenced by the fact +that the buildings erected have successfully withstood our last +abnormally heavy rainy season. + +“The Globe and Phœnix system is the result of a number of experiments +carried out on that mine. Their mixture, which is stated to be +ant-proof, contains more moisture than Pisé de terre, and each course is +reinforced with old wire rope, or other suitable scrap. The material is +left in a heap for one or two days before being used. + +“Circular huts have been built on the mine of the same material, the +forms being made of two rings of corrugated iron in three or more +sections joined up with cleats at the end laps and held in position with +cross bolts and distance pieces. The inner ring is 9 in. less radius +than the outer one.” + + + [Headnote: Pisé Buildings for Settlers] + + _Extracts from a paper on Pisé in the “Farmers’ Handbook,” + issued by the Department of Agriculture, New South Wales, 1911_ + +“Pisé is a material readily obtainable by the settler, of which cheap +and durable buildings can be easily and substantially erected. + +“For the construction of pastoral or agricultural buildings, especially +in districts remote from railways, or from towns in which other building +materials are cheap or easily procurable, pisé is particularly well +adapted. In the country earth is plentiful and readily obtainable; in +the city or town such is not the case, and this fact, combined with the +very bulky nature of the material, prohibits its use in such centres of +population. + +“To the selector or settler, who, like many of our successful pioneers, +is not burdened with a superfluity of hard cash, but who possesses an +abundant capital of energy, combined with a certain amount of handiness, +pisé has an additional advantage (which it shares with slabs, wattle and +daub, etc.) over most other building materials, in that it affords him +an opportunity of erecting his homesteading largely as the result of his +own labour. + +“As a building material, pisé is infinitely superior and more durable +than slabs, galvanised iron, or weather-boards. In fact it is +questionable whether it is not more suitable for our climate, and +therefore to be preferred to brickwork; for pisé buildings, properly +protected and finished, are quite as durable and much cooler than +buildings constructed with solid brick walls. This statement may be +questioned by some whose knowledge of pisé is limited to buildings so +badly planned that the very elementary principles of building +construction have been neglected. This neglect, which is all too common, +makes things bad enough, but when to it is added, as is sometimes the +case, indifferent workmanship, combined with the use of unsuitable +material, the result does not call for admiration, and it is not +surprising that a bad impression is created. With no other knowledge of +pisé it is only natural to condemn it because of such specimens, but +under similar circumstances other better-known building materials of +proved excellence would also be condemned. Brickwork would just as +readily be condemned if its building qualities had to be estimated by +the appearance presented by a brick building which had been constructed +of badly-burnt bricks laid by unskilful tradesmen on an imperfectly +thought-out plan. Just as with other building materials, the +possibilities of this material can only be judged by an examination of +properly planned and constructed examples of the pisé-builder’s art. +Such are found here and there throughout the country, pleasing to look +at, affording comfort and satisfaction to their owners. A properly +constructed pisé building can be finished to suit the taste of the most +fastidious. Even without plaster the walls can be ‘floated’ down and a +‘skin’ obtained on them which, when limewashed, resembles stonework. +When plastered inside and out they possess the advantages of a stone +house, and are erected at a fraction of the cost. + +“Some idea may be formed of the durability of pisé by the fact that +there is a stable built of pisé which has been in constant use for over +sixty years, and which at the present time is in good order. The good +condition of this stable is the more surprising because the external +walls are unprotected from the weather, and it is generally recognised +that pisé-work, especially if unplastered, should be protected from the +direct action of rain. Pisé buildings are said to have a life of a +century and a half. + +“The stability of pisé buildings is beyond question, as is proved by the +following instance:--At Lambrigg, a second-story brick building, with +14-in. walls, and containing ten rooms, is built upon a lower story of +pisé. The bricklayer who had the contract for erecting the brick portion +of the house refused, as it was built upon pisé, to guarantee his work. +Some time after the completion of the house he visited it, and after a +thorough examination of the building, declared that it was the most +substantial brick house in the district, as it had not a crack in it, +a feature which was somewhat unusual in that locality. Another case +bearing on the same subject is that of a residence at Temora. When this +building was being constructed the workmen omitted to leave holes for +the bolts which were to secure the verandah plates to the walls, as it +was thought these could readily be bored out afterwards with an auger. +On attempting to bore out these holes on the completion of the building, +and when the pisé-work had become drier, the operation of boring proved +so difficult as to be practically impossible, and had to be abandoned. + + [Headnote: Builders’ Aversions] + +“The merits of pisé-work have been recognised in France, India, Mexico, +and California for years past, and seeing its equal suitability for our +climate, it is surprising that these merits have not led to its being +more extensively used. The principal reason for this seems to be because +our builders are averse to undertaking this class of work, and in +consequence the bulk of it is placed in the hands of untrained men, who, +whilst quite fitted to carry out the pisé-work, are not competent to +undertake the other constructive work of a building. However, they do +not hesitate to do this, as well as to undertake the more important work +(though unrecognised as being so) of planning out the building. The +result is in most cases an improperly planned and defectively +constructed building, which appeals to no one, but has a tendency to +bring pisé into disrepute. + +“The reason for a builder’s unwillingness to undertake pisé-work is not +far to seek. For the successful carrying out of his work a builder +relies upon skilled tradesmen; our tradesmen are trained in cities and +towns, and as pisé is not a suitable material for such places, tradesmen +do not become familiar with it. A good builder with a reputation to lose +shrinks from placing that reputation at the mercy of a pisé-builder, who +is not recognised as a tradesman, and in whom, in consequence of this, +a builder is likely to have little or no confidence. + +“The actual erection of pisé-work presents so little difficulty that it +can be done by any one who has sufficient strength to shovel earth and +wield a rammer, provided he will exercise care to see that the moulds or +boxes into which the earth is shovelled are kept plumb and in straight +lines. The average settler, even with no previous knowledge of pisé-work +or building construction, need have no hesitation in undertaking the +pisé-work of his own buildings if he works to a well-thought-out plan +drawn up by somebody competent to do so. + +“The necessity of having a plan prepared by some one who understands the +principles and requirements of simple building construction, before +undertaking the erection of any building, cannot be too strongly +emphasised. This great need, which is often overlooked by the settler, +cannot be economically dispensed with. The securing of a properly +prepared plan is of the greatest value towards obtaining a building of +the maximum strength and durability, combined with the best appearance +and greatest convenience, for the least cost. Even when a settler +undertakes the pisé-work of his own building, it will only be in rare +instances that he will not have the advantage of trained supervision +during its erection. The services of a tradesman will invariably be +found necessary to make doors and window-frames, construct the roof, +etc. This workman can be engaged when the building is started, and +whilst preparing the timbers of the roof, in readiness for the time when +they will be required on the completion of the pisé-work, can supervise +the fixing of the door and window frames, and see they are set +correctly, and in their proper places. + +“Pisé walls are constructed in sections, the extent of which is +regulated by the supply of casings available. + +“Into the moulds formed by the boxes the earth is shovelled in layers of +4 or 5 in., and then rammed until thoroughly solid before another layer +is put in. On the completion of the section, _i.e._ when the mould is +full and well rammed, the keys or pins are knocked out of the ‘bolts,’ +and the ‘boxes’ taken apart and erected on another portion of the +building. The top of that portion of the pisé-work on which it is +proposed to erect another section should be well moistened and covered +with wet bags some hours before the mould is formed. The bottom of the +mould should overlap the top of the pisé-work by about 6 in. After the +‘boxes’ are put together, the top layer of pisé should be loosened with +a pick so as to form a bond with the section about to be built, and if +this section adjoins one already built, the ends of the latter should be +bevelled off so as not to form a straight joint. + +“Material which is too sandy will fret away, and one containing clay +will crack when dry. Soils containing these defects should be avoided. +There is, however, such a wide range of soils which are suitable that a +holding of any size on which suitable soils cannot be found will be the +exception. It is possible to remedy the defects found in one soil by +mixing it with another soil, but very rarely will such a course be +necessary. + + [Headnote: Number of Men Required] + +“The plant required will depend upon the number of men to be employed. +Three is the least number that can be economically employed--two +attending to the boxes and ramming, and one carting earth from its +location to the building and assisting generally. The plant required for +this number of men is given below. If more are engaged, additional plant +of the same character will be found advantageous. + +“The necessary plant will consist of--2 wooden rammers, 1 iron shod +rammer, 2 straight boxes, 2 angle boxes, 3 casings for blocking up the +ends of boxes, bolts and keys for same, 12 gauge rods, washers--a +liberal supply of ¾-in. washers, 2 shovels, 1 spade, a horse and dray or +other means for transporting the material to the building +(if required).” + +The following detailed instructions are taken from the same authority: + + + [Headnote: Pisé in New Zealand] + + SPECIFICATION CLAUSES FOR A PISÉ HOUSE (NEW ZEALAND) + +_Excavator._--Remove the turf to make footings, but not deeper at any +place than 3 in. Step where required. + + _Pisé-Builder_ + +_Walls._--Erect the walls as shown on plan, external walls 18 in., +internal walls 15 in., carried up plumb and true, with all cross walls +properly bonded by continuing the pisé-boxes around all angles; when +necessary, the material for the walls is to be properly tempered with +sufficient water. All sticks and vegetable matter are to be removed. + +_Suitable material_: to be a pipeclay loam, with a trace of small gravel +evenly distributed through it.[8] The boxes to be filled in thin layers +of 4 in. at a time, and well rammed until solid; the workmen are not to +use their rammers in unison. + + [Footnote 8: This was specified because it was the best material + near the site.] + +The whole of the internal angles, also door and window jambs, to be +neatly splayed. + +_Floating._--Moisten well the outside and inside walls before the floors +are laid, and float same to even smooth surface with wooden hand-float, +using weak plaster, where required. + +_Bolts._--To hold down wall-plates, provide and build in ½ in. bolts, +not less than 15 in. long, and spaced not more than 6 ft. apart. + +_Damp-course._--Below all walls lay a three-ply Ruberoid damp-course the +full width of walls, to lap at ends at least 4 in. + +_Ventilators._--Insert below floors, where directed, four 9 in. by 6 in. +galvanised iron air gratings, in wooden frames 1½ in. thick by full +width of walls; also insert at about 18 in. below ceiling similar air +gratings and frames. + +_Plugs._--Insert plugs 3 ft. apart for skirting, chair and picture-rail, +at the heights directed. + +_Frames._--Set all frames plumb and true, and secured in wall before +removing head. Lintels and heads must be well and solidly bedded in +mortar, at proper heights. The whole of the work to be done in a proper +workmanlike manner. + +_Fillet._--Finish against intersection of floor and wall with neat 1½ +in. quarter-round fillet, scribed to wall and floor and nailed to +floors. + +The pisé-builder will require to build into wall at all window and door +openings 3 in. by 3 in. shaped plugs, spaced not more than 3 ft. apart +to secure architraves. + +_Lintels._--For all door and window openings provide 6 in. by 4 in. +well-seasoned pine lintels, to extend 12 in. into pisé-work on each side +of opening. + +_Skirting._--Provide and fix in all rooms, to plugs about 3 ft. apart, +6-in. skirting, neatly scribed to floors, mitred at angles as required. + +_Picture-rail._--Provide 3 in. by 1 in. picture-rail to all rooms. + +_Plugs._--Prepare and tar for pisé-builder 3 in. by 1 in. well-seasoned +softwood plugs, 15 in. long, as per detail, for skirtings, picture- and +chair-rail, to be inserted 3 ft. apart. + + + STUDDING, WIRE-NETTING, AND PISÉ + +“This is a modification of Pisé, which provides a settler in a district +where poles and saplings are available with a quick method of providing +himself with a comfortable temporary residence without the expenditure +of much cash. To construct buildings of this character, a framework of +saplings or poles, at intervals of 3 ft. 6 in. to 3 ft. apart, is first +erected; this framework is covered on both sides with 1¼ in. mesh +wire-netting. The two sections of netting are held together, +strengthened, and prevented from stretching and bulging between the +posts by means of wire hooks or loops, which are as long as the posts +are wide. The spaces thus enclosed by the netting and the poles are then +filled with earth, which is well rammed, thus making a solid wall 4 in. +to 6 in. thick. This wall can be plastered, the plaster forming a key +with the wire-netting, which holds securely. Buildings of this character +can be made to look rather attractive, and, if neatly constructed, are +very much superior, both in appearance and comfort, to slabs or wattle +and daub.” + + + [Headnote: Pisé Shuttering] + + PISÉ SHUTTERING + + I + +That the plant now commonly in use for pisé-building is but a slight +improvement on the anciently accepted model, may be seen by a comparison +of modern examples with old engravings and descriptions. Pisé-building +lay off the great main stream of constructional activity, and the +enterprise and ingenuity lavished on the perfecting of other building +materials and methods passed Pisé by, leaving it undisturbed in its +quiet backwater, a primitive system still with its primitive tackle. + +Yet there were a number of very obvious and unnecessary shortcomings in +the accepted shuttering that seemed to clamour for attention, defects, +too, that were in no way inherent, but merely traditional infelicities +reproduced in succeeding models that remained remarkably true to their +primitive ancestral architype--the Pisé plant described by Pliny. + +Here seemed to be a very promising field for an ingenious inventor, +a field that is still “To Let.” + +In the absence of any such inventive genius, the author has had certain +ideas of his own embodied in the “Mark V” type of shuttering--a type +that further experience and experiment will doubtless modify. + +The principle of the building-process remains unaffected. The +improvements, such as they are, are merely improvements of mechanism. + + [Illustration: + DIAGRAM OF MARK V PISÉ SHUTTERING] + + [Illustration: + +Mark V Shuttering.+ + Showing top cross-braces thrown back and free leg disengaged.] + + [Illustration: + +Mark V Shuttering.+ + Showing screw-up securing tackle of exterior corner-piece + and its rounded interior. Also screw-cramp at interior angle + of shuttering.] + + [Illustration: + +Mark V Shuttering.+ + Shuttering about to be removed from a first section of Pisé walling. + Top cross-braces have been thrown back and clamps to legs released. + It is now only necessary to detach the stays and lift away the + shutters. Where, as here, there is no masonry plinth, the + bearing-pins are only required for the succeeding courses of Pisé, + and need not be inserted for the first.] + + [Illustration: + +Mark V Shuttering.+ + The angle-iron stay with cross-brace raised, and the blocking-box + showing its internal clamping-gear.] + +Scientific research could doubtless, if it would, do much towards +perfecting Pisé-building. + +We know very little about the behaviour of different earths under +compression, or of their several reactions to chemical treatment. +Meanwhile, a few trifling mechanical modifications are all that +distinguish our modern plant from that devised by the ancients. That +said, a short description of the “Mark V” model may be of some interest, +pending the future developments that may now be hoped for. + + + II + +The chief desiderata in designing a satisfactory Pisé plant appear to be +these: + +All constituent parts should be reasonably light and easy to handle. The +shutters should be rigid and not liable to warp, without being +expensively constructed. The shutters, when clamped in position, should +be firmly and positively supported, without deviation from the vertical. + +The fairway between the shutters must be as little obstructed by the +cross-braces as may be, leaving good room for the men on the wall to +tread and ram. + +The through-pins by which the shuttering rests upon the base wall or on +a completed course of Pisé, must be easily withdrawn without injury to +the wall. + +The shuttering must be easily disengaged and removed from the wall, one +side at a time. + +The special corner-piece must have some means of rigid attachment to the +ordinary shutters on the two meeting walls. + +There must be some means of blocking off the shuttering at any desired +point, for the forming of door or window openings at any level. + +The whole apparatus must be as simple and as fool-proof as possible, and +built to stand rough usage and exposure to the weather. + + + III + +The author has attempted to construct a plant embodying these +essentials, and the working drawing and photographs shown will give the +reader a tolerable idea of his “Mark V” model. + +The thing has, at the moment of writing, only been experimentally tested +in one of the London parks. These trials were, however, sufficiently +satisfactory to encourage a belief that the new plant will prove a very +considerable improvement on the old. It has now been despatched to a +site in Surrey, there to undergo the searching and very practical test +of being used for the building of a small-holder’s house and homestead. + + + IV + +To the second edition of this book a postscript must be added. Since the +last paragraph was written, the small-holder’s house has come into +actual being at Newlands Corner, near Guildford, and has attracted a +good deal of attention from the Press, both at home and abroad. It has +been inspected by multitudes of people, including a great number of +Colonials and prospective Colonists, and by many distinguished persons +directly or indirectly concerned with the problems of housing. + +That “Good wine needs no bush” may be a true saying, but a novel system +of building assuredly needs demonstration, however great its merits. The +success of the experiment at Newlands is admitted by all who have made +the pilgrimage thither. Often would critics come to scoff and remain to +pray. Specially prized amongst the converts is a foreman-bricklayer once +openly scornful in his unbelief. Of enthusiasm, perhaps, there has been +almost over much; and it has been difficult to restrain the zeal of +would-be pisé-builders until the coming of spring, and the return of +such weather conditions as the craft might reasonably demand. + + [Illustration: + +A Simple Mould for Pisé Blocks.+] + + [Illustration: + +Block-Moulds, Large and Small. The Latter shown opened out.+] + + [Illustration: + +Sketch of a Pisé House in Course of Erection.+ + With acknowledgements to _The Sphere_.] + +For pisé is a “dry-earth” method of building, and, as at present +practised, that means it is a summer job, so far, at any rate, as +England is concerned. + +The author is the last person to claim that pisé-building may be +successfully and economically carried out in all places, and at all +seasons. He merely suggests that in a great many parts of the United +Kingdom, pisé offers possibilities of cheap yet permanent building that +are very well worth exploitation. + +A wide and thorough trial of the method now seems assured under a +variety of conditions in a sufficient variety of places. Pisé is to be +given its chance in Housing Schemes, in Government building +demonstrations, on Ducal estates, and by ordinary private citizens in +need of houses--by the rich (old and new), and by the poor. + + [Headnote: If Reason Rule] + +If reason rule, pisé will make good and all will be well. + +If pisé-building is attempted where the conditions are unsuitable and in +defiance of its physical limitations, the misguided enthusiasts +responsible must blame only themselves. But it is not self-reproach +alone that they will have to suffer, for the author and all true friends +of pisé will view their troubles with as much anger as sorrow. + +Nothing could be so well calculated to bring discredit on a new movement +as the failures of a few enthusiastic incompetents. + + + THE FIRST DEMONSTRATION PISÉ DE TERRE HOUSE AT NEWLANDS CORNER, + NEAR GUILDFORD + + _With acknowledgments to the “Spectator”_ + +_Description._--The house has six rooms arranged on one floor, of areas +and cubical contents as laid down in their higher “schedules of +accommodation” by the Ministry of Health and the Board of Agriculture. + +The plan is an adaptation of the first type illustrated in the Board’s +new manual “designed for the guidance of County Councils and their +architects” in the matter of buildings for small-holdings. + +The walls are of 18-in. solid pisé-work, the roof of red Bridgewater +tiles, and the chimney breasts and stacks of brickwork. + +The floors are boarded save for the back kitchen, which is tiled. The +inner partitions are of 2-in. breeze blocks, the ceilings are plastered, +and the casement windows are of steel. + +There are two good lofts for storage, one entered from the barn, which +is an extension of the house proper. + +The pillars of the barn and the partition wall between scullery and +veranda are of 18 in. by 9 in. by 9 in. rammed earth blocks; the angle +pillar to the veranda is of similar blocks made from soft chalk. + +The rest of the structure is of monolithic pisé, built up _in situ_ +without joints of any kind, either horizontally or vertically. + +_Cost._--The total cost of the whole of the outer walling of the house +(in pisé) amounted to less than £20. Had the walls been built in +brickwork the cost would, according to estimate, have been about £200. + + [Headnote: The Newlands Specification] + +_Specification._--The following is an abridged extract from the +specification so far as it affects the pisé-builder: + +(1) Excavate to a depth of 9 in. over the site, dumping the turf and +surface humus where directed. + +This soil is not to be used for building. + +(2) Lay a 6-in. bed of cement and flint concrete 3 ft. wide under outer +walls. Centrally on this, lay two courses of brickwork in cement, to a +width of 18 in., or build up to the same extent in concrete. + +Lay on this an approved damp-proof course; if of slates, having a +further course of brickwork or concrete above it to prevent fracture +when ramming. + + [Illustration: + +The Newlands Corner Pisé Demonstration Building.+] + + [Illustration: + +Newlands. The Cottage from the South-east.+] + + [Illustration: + +Newlands. The Garden Court.+] + +(3) Erect the walls according to the plan on the bases thus formed, +carrying them up plumb and true and properly bonded by working round the +building course by course, using the special angle-pieces at the corners +to keep the work continuous and homogeneous. + +(4) All stones and flints above a walnut size to be removed by riddling +and reserved for concrete. + +All sticks, leaves, roots, and other vegetable matter to be eliminated. + +(5) The soil immediately on the site to be used without admixture of any +sort and to be thrown direct into the shutterings. + +No water to be added without the express permission of the architect. + +(6) The boxes are to be filled in thin layers of not more than 4 in. at +a time, and well rammed until solid. The workmen are not to use their +rammers in unison. + +(7) Rammed earth at box ends to be shaved down to a 45 degrees slope so +as to splice in with new span of pisé adjoining it. + +Where door and window openings occur, the special “stops” to be adjusted +and firmly secured so as to withstand hard ramming. Two 4 in. by 2 in. +by 9 in. plugs to be built in to each window jamb for the securing of +the frames and three to each door jamb. + +Special care to be taken in the thorough ramming at the corners and +along the box edges. + +(8) Insert below floor level, where directed, 24 3-in. field drainage +pipes to act as ventilators through the thickness of the wall. Insert +wire mesh stops to exclude vermin. + +(9) Set all frames square and plumb, and where in outer walls, flush +with finished exterior plaster-face, the joint being covered by a 2-in. +by ¾-in. fillet. + +Where lintels occur, they are to be tailed in at least 9 in. on each +side the opening. + +Provide plain picture-rail round all rooms at window-head level, +providing plugs for fixing where necessary. + +Secure to floor round all boarded rooms a 2-in. by 1½-in. angle fillet +as skirting. + +(10) The smooth surface of the pisé walling to be hammer-chipped to give +good key to the plaster. + +Before rendering or plastering walls, any loose earth or dust to be +removed with a stiff brush and the wall surface evenly wetted. + + [Illustration: NEWLANDS CORNER PISÉ HOUSE. THE PLAN.] + +The rendering to be carried evenly round the walls--the minor square +angles being roughly chipped down first so as to obviate sharp corners. +The main corners of the house are ready-rounded off to a 9-in. radius by +the special corner mould. + +(11) Bond brick and slab work to pisé walls by driving iron spikes into +the latter every few courses at joint level and bedding in. + +(12) Colour-wash walls with tallow lime-whiting tinted with ochre. +Provide 2 ft. skirting of pitch, applied hot, to form base-course round +exterior of building. + + [Illustration: + +Newlands. The Backyard, showing Barn with Pisé Pillars.+] + + [Illustration: + +Newlands. Framing the Roof.+] + + [Illustration: + +Newlands. An Interior, showing Fire-brick Hearth Fire.+] + +N.B.--The exterior of the walls of the Newlands Corner house have been +finished in several different ways with a view to determining the most +durable and economical form of epidermis. + +A trial pisé-building adjoining has stood for four years without any +external protection whatever. It has suffered no damage and grows +continually harder. For the sake of appearances, however, and for the +better preservation of the wall from chance injury whilst still “green,” +a coating of some sort may be deemed necessary. + + + [Headnote: A Swedish Contribution] + + THE THEORY OF PISÉ + +The Swedish scientist, Mr. Karl Ellington, of Nossebro, who is basing a +book on pisé (in his own tongue) upon the frail foundation of the +present volume, has, in the course of a letter to the author, made some +exceedingly suggestive “guesses at the truth.” + +“I am very interested to hear that you are proposing to use an hydraulic +rammer for making blocks. I have thought a good deal about this pressure +business. I am trying to scrutinise the thing from ‘the inside,’ so to +speak. I am trying to trace out how Nature makes rock. That helps us to +understand pisé. Nature made all the stratified rocks out of what was +once fine loose earth and mud. Rivers carried the mud out to sea. Waves +pounded and gnawed the shores and got down some more stuff. The tides +went forth and back and shovelled and levelled at the sea-bottom. Some +more mud on top of that, and a few hundred or thousand feet of the heavy +water on top of that--and Nature’s pisé was in its making. But why do +these mud particles stick together for ever even after that stratum is +raised up high above the sea and the pressure is discontinued? That is +the counterpoint of the whole problem. What is gravitation? Is it some +form of magnetic or electric energy? We don’t know. Do particles of mud +grip and hold each other if they are forced together close enough to be +united by some sort of magnetic or electric energy? Or do the particles +only get a ‘mechanical’ grip on each other? However that may be, we seem +to know now that we can make them grip by bringing them closely +together. It would seem important, then, that we must bring as much of +particle surfaces together within any given cubic space as we possibly +can; that is, we must have as little of ‘holes,’ ‘empty spaces,’ pores +and channels as possible in the mass, in the pressed wall. This, then, +would in turn make it important that plenty of very fine (small) +particles must be present in the mass--and so well distributed among the +coarser particles as to be on hand close by wherever there can be one +more chance for a small particle to fill a little chamber that the +coarser particles would like to bridge over. We can think of how well +Nature was fitted for this work of shuffling over all the particles at +the sea-bottom and under great water pressure till she got every +particle into the niche where it would exactly fit. She used waves, +tides, and gulf streams as shovels and mixers and packers, and the water +above as ‘hydraulic rammer.’ Looking at the pisé matter in this way, it +would appear that both the _mixing_ and the _shuffling_ are of vital +importance. And by ‘shuffling’ I mean in this connection only that the +smaller and larger particles get a chance to shift over a little during +the process of pressing the earth together to hardness, so that the +pressure may not work only and exclusively in a straight downward +direction, but in a sort of wavy zigzag direction as well--much as when +a street-roller is working the macadam and gravel a little forth and +back at the same time as downward. I have a great respect for old tools +which are the outcome of long-time experience and handed-down wisdom. +I suspect the presence of some of that sort of experience in the rammer +described in your book, p. 59. That tool would do the necessary shifting +while attending to its _main_ intention: hammering the mass solidly +together downwards. Now for your hydraulic rammer--is it advisable to +make it blow or press only in a straight line downward? Maybe there +ought to be two or three kinds of strokes alternating--one stroke with a +rifled or wavy surface under the rammer--and the next stroke with a +_plane_ surface. . . . What sort of witchcraft enters into the effect of +_high frequency blows_ as compared with blows with a little longer +intervals between? Do the strokes create also some ‘magnetic’ effect in +the pounded earth-mass which helps to fasten the particles to each +other? And does this magnetic charge or friction heat, or whatever it +is, act more promptly if one keeps on ‘striking the iron while hot,’ +instead of letting the charge ‘evaporate’ and sneak away between +strokes? Two or three of my hairs are turning grey over these questions +alone. You compliment me by insinuating that I might stumble across some +fruitful idea for the forms or boxes if I speculate a little more on the +key-problem. Well, the thing won’t leave me alone, so I have thought out +several foolish variations and rejected them too. But the last one seems +to have a little more vitality, so if it will live till I write my next +letter I will tell you about it. One is so apt to follow the temptation +of ‘perfecting’ an apparatus--at the cost of getting away from keeping +it cheap, simple--and ‘fool-proof.’ By this time the idea has grown ripe +in my mind, so that I ought to write out a little book on the pisé +problem in Swedish and have it printed before springtime. Something +ought to be done. . . . I have to ask you kindly to permit me to make +use of the data contained in your book. To this I will have to add what +special precautions we must observe as to foundations in a climate like +ours. I intend to treat only the pisé method. Cob and chalk methods are +not applicable here, as we have such materials only in a few unimportant +spots.” + +Mr. Ellington has long been an admirer and a firm friend of England, and +he is good enough to regard his country as indebted to ours for the +introduction of pisé-building: + +“Let me tell you that the help you are giving me now--not me, but my +nation--will work as an additional bond that draws us more closely +towards each other. . . . Some of our people here have always looked too +much towards the South and too little towards the West.” + + + [Headnote: A Pisé-Builder’s School] + + PISÉ, PRACTICE AND PLANT + +Now that so many able architects and enterprising bodies are seriously +taking up pisé-building, the improvement in plant and technique should +be both rapid and considerable. The School of Pisé Building established +at Hornchurch in Essex, by the Imperial Ex-service Association, should +alone provide us with much new and valuable knowledge of a highly +practical kind. + +It is there, for instance, that various types of shuttering and rammers +are being experimentally tested side by side, and their relative +efficiency under varying conditions ascertained. Under some conditions +it is probable that the floor and roof timbers (destined for use in the +house under construction) will be found the most economical and +satisfactory form of temporary “shuttering” for the making of the earth +walls. + +The pisé “Test-House,” built by Messrs. Alban Richards at their Ashstead +works, was built in this way, and proved highly satisfactory. + +Another effective and more generally applicable form of shuttering +(designed and manufactured by the same firm) is illustrated in the +diagram reproduced below. It should be observed that wedges intervene +between the movable shutters and the uprights. + +The method of employment of the “Mark V” shuttering is well illustrated +by the bird’s-eye view showing the Newlands cottage under construction. + + [Headnote: Alternative Shutterings] + +In this matter of shuttering there is still, however, great scope for +improvement, and it may be hoped that soon ingenuity and experience will +jointly produce a complete pisé plant perfectly fulfilling all the many +conditions enumerated earlier in the book. + +Shuttering made by riveting plain galvanised sheet iron to one side of a +corrugated sheet has the qualities of lightness, smoothness, cheapness, +and rigidity, and the claims of the inventor and patentee are now being +put to the test in actual building. + + [Illustration: PATENT SHUTTERING FOR PISÉ DE TERRE + _By W. Alban Richards and Co._] + +There now seems little doubt but that pisé blocks will be largely used +for partitions and chimney stacks where the soil is good enough, and +experiments are being made with a view to discovering the best and +cheapest way of making earth slabs similar to those of coke-breeze and +concrete. + +The size aimed at is 18 in. by 18 in. by 3 in., the edges to be tongued +and grooved. + +Certain “concrete” machines seem to lend themselves to adaptation for +the making of earth blocks, but it is necessary to remember that sharp +blows are required rather than a steady pressure, and also that we are +working with a _dry_ material. The ordinary primitive way of making pisé +blocks is indicated below. + +The hand-rammers are undoubtedly worth study and careful design. A set +of three seems to meet all ordinary requirements, and those shown on p. +101 may be taken as typical. They should be of hard-wood, smoothly +finished, and provided with long handles. They should be 9 in. to 12 in. +long, and about 5 in. by 4 in. at maximum cross section. + +In the sketch they are shown “narrow-ways-on.” No. 1 is used for +preliminary pounding and final finishing, No. 2 for general +consolidating, and No. 3 for working along the edges, against window +stops, and under cross-ties. + +A South African correspondent, Major Baylay, makes interesting comment +as regards rammers and local pisé practice: + + [Headnote: South Africa] + +“My experience of all black labour is, that they won’t put any ‘guts’ +into it. They therefore want fairly heavy rammers, which they can lift +and drop, say a foot, and which will do the rest for them. The heat of +the sun and extreme dryness of atmosphere out here make it advisable to +cover up completed courses at once with sacking, moist for choice, +otherwise it is liable to dry out too quickly and crack. It dries out +uncovered at night very well, when there is no rain. + +“The red loams of South Africa, where not too sandy, make excellent +pisé. They or their equivalent are found almost everywhere. In the dry +state they set so hard that moisture added just before ramming is +useless. A large heap must be made, well damped and covered over with +moist sacking, and left until the moisture is distributed throughout the +mass. When about four or five days old, in ordinary weather, the earth +is ready to use--viz., just wet enough to bind when gripped in the hand. +It should be passed through a sieve. I use a sort of ‘chicken run,’ +8 ft. long, and throw the earth on to it before using. Six feet of it is +½-in. mesh, and 2 ft. ¼-in. mesh; the reason for this is that, if the +earth is a little too dry, it does not always bind well with the +previous layer. Therefore, put a few petrol tins of the fine earth into +the shuttering first in order to ensure good bond, and throw the coarser +stuff in after.” + + [Illustration: PISÉ HAND RAMMERS] + + + _Second Note by Major Baylay, Peter Maritzburg, Natal, South Africa_ + +“I have completed a small building, and though weather conditions have +been as bad as possible, it is sound and very satisfactory. + +“In my opinion, pisé-building should not be attempted in the rainy +season in Africa. Earth contains too much moisture, and the power of the +sun dries it out too quickly and causes cracks. + +“_Re_ plastering. I covered the outside and inside with a mixture of 6 +earth, 2 sand, 1 blue (Hyd.) lime, the earth being the red, rather ‘fat’ +earth found everywhere, and the same stuff the house is built of. It is +put on thin with a trowel, after damping the wall. When it dries and +cracks, rub all over with a sacking pad covered with the plaster +mixture, but wetted to a thin cream consistency. It may sound an odd +method, but the natives do this work well, and the result is as good as +one can wish for. You can put tar or any wash (No. 6) on this.” + + + [Headnote: Soils] + + SOILS + +Were it not for the fact (often somewhat embarrassing) that soil quite +incapable of making good pisé will none the less produce enthusiastic +pisé-builders, a warning as to the vital importance of the earth being +really suitable might seem superfluous. + +The author has found some of the staunchest champions of pisé-building +living on and valiantly struggling with stiff glutinous clay and almost +pure sand. + +Even the most vigorous optimism can achieve little under such adverse +conditions unless soil-blending be resorted to, and even so, +pisé-building begins to lose points in the matter of economy directly +complications of this sort are introduced. + +Fortunately, however, England is well off in the matter of pisé soils, +the red marls being amongst the very best. + +A study of the country, or, failing that, of the geological maps, will +reveal a great tract of this earth extending diagonally right across +England, from Yorkshire down into Devonshire, where it ends +conspicuously in the beautiful red cliffs about Torquay. + +There is a large area of the stuff in the Midlands, notably in +Warwickshire, with lesser patches here and there about the country. + +Second only to the red marls come the brick earths, which, fortunately, +are also widely distributed. + +“Brick earth” is merely clay that has been well weathered and +disintegrated under the action of wind, rain, frost, and organic agents, +the sulphides having become oxides, and what was a cold intractable +slithery mass having become merely a “strong” and binding earth. + +It is probable that even stiff clay, if dug in the summer or autumn, and +left exposed for a winter, would prove sufficiently reformed to be quite +amenable for pisé building in the spring. + +After the marls and the brick earths there is an endless variety of +soils that will serve well for pisé-building--some, of course, better +than others, but all, save the extremes (the excessively light and the +excessively clayey), capable of giving good results under proper +treatment. + +Before putting pisé construction actually in hand, however, the +intending builder will do well to submit samples of his earth to some +competent authority, that they may receive his blessing. + +A fistful taken from a depth of 9 in., and another from say 2 ft. below +the surface, should give sufficient evidence as to the soil’s +suitability or the reverse. + + + + +III + +_CHALK_ + + +§ I. GENERAL + +Chalk, as a source of lime, has always been of high importance to +builders, and, until improved transport brought alien materials into its +old preserves, chalk was in general use for walling in the form of +roughly squared blocks. + +Chalk again forms the basis of a compost that, used in the form of a +stiff paste, has been largely employed for building from the earliest +times down to the present. + +“Pisé de Craie,” or chalk consolidated by ramming within a casing, is a +form of building that has been long held in high repute in France and +elsewhere, but which has only recently been given a serious trial in +England. + +Chalk in all these forms, if fairly dealt with and reasonably protected +from the weather, is a most amenable and satisfactory material to build +with. + +The last-named method particularly seems to promise results that should +satisfy the most exacting critics of the unconventional, as it assuredly +does those who inhabit the cottages so constructed. + +The several systems of chalk construction are fully dealt with in the +pages that follow. + +_Chalk Compost: Historical._--At the Ancient British village on West +Down, Chilbolton, some five miles south of Andover, delving +archæologists have brought to light undeniable fragments of chalk +“Daub,” with the wattle marks still clearly showing upon them. + +This discovery is chiefly of academic interest, though it is a pretty +refutation to those who regard any building material save brick and +stone as “new-fangled,” and it should also serve to hearten the doubters +and the timid amongst us who seek historic sanction for any departure +from current building practice. + +_Composition and Uses._--In the Andover district Chalk Compost or “Chalk +Mud,” as it is called locally, is prepared and used as follows: + +The chalk is dug out in the autumn, and the frost allowed to play on it +during the winter. In the spring building starts, and the weathered +chalk is spread all around the outside of the walls. Straw is sprinkled +on it and it is then well trodden, usually by the workers, but sometimes +by horses. Sometimes chopped straw is added, sometimes unchopped straw +is sprinkled on. The quality of the walls depends very largely on the +preparation--that is, in getting the mud to the right consistency--and +the old hands know by experience when it is ready. + +The compost is lifted on the wall by a fork and another man stands on +the wall and treads it in. It is then chopped down straight with a +spade. Some of the naked walls at Andover show traces of the courses, +which are usually something under 2 ft. in height. + +Where a course has to be left unfinished it should be ended with a +diagonal ramp so as to splice in with the work that follows. + +Some of the old builders seem to have been somewhat catholic in their +conceptions as to what constituted “chalk,” and vague patches of earth, +loose flints and other stray substances not infrequently mar their work +and sometimes seriously reduce its strength. + +As a general rule, the finer the chalk the stronger and more durable is +the walling. + +What is aimed at is a conglomerate of small chalk knobs cemented +together by a matrix of plastic chalk and straw, the whole forming as +dense a mass as possible. + +Grinding in a mortar-mill would probably reduce all the chalk to an +amorphous powder, which would not be desirable, and in any case such +mechanical mixing is quite unnecessary. + +Building by ramming the moist compost between timber shutterings does +not appear to have been practised in the past, though there is nothing +against the method except its tendency to delay the drying out. + +The drying of each course takes several days, depending on the weather. +A course is usually laid right round the building. It must be covered up +at night in case of rain, and when it is hard another course is laid on, +and so on till completion. The aim is to build during the summer and +autumn, and when the moisture has dried out, to render the exterior. + +Where brickwork is used with chalk compost it is generally bonded in in +the ordinary way, but block-bonding the depth of a chalk course is a +better way of doing it. + +The exterior corners of chalk buildings are the vulnerable points, and +these should therefore be well rounded off. + +_Timber._--In the old work nothing seems to have been done to prevent +woodwork built in to the compost from decaying, though in many cases it +has survived surprisingly. In any new work, however, proper ventilated +air-spaces should be contrived or the timber ends treated with some +preservative. + +The door and window frames are fixed to fairly large pieces of wood +built in across the thickness of wall, and other woodwork is fixed to +wood blocks built in in a similar way. + +Picture-rails should be provided in all rooms, as chalk walls are apt to +flake and chip if nails are driven into them. + +Lintels are usually of wood, and when plastering is carried down over +these some form of key must of course be provided to hold it. + + [Headnote: Winter Work Barred] + +_Frost._--New work must not be exposed to frost or there will be danger +of collapse, and winter work is barred out for this reason. + +_Repairs._--Chalk compost walls are not easily repaired in that +material, and bricks are generally used, well bonded in. + +_Chimneys._--Chimneys, too, are usually of brick, though there would +seem no reason against the flues being carried up in chalk, especially +if clay pipe linings were used. + +The chimney-stacks above the roof might well be built in flint, the +corners being rounded off in deference to the peculiarities of the +material. + +_External Rendering._--It is of the first importance that a good +weather-tight skin be maintained, and many old buildings have suffered +through neglect of this precaution. + +The rendering was often of the poorest quality, more mud than lime, and +the constant repairs that the indifferent materials necessitated has +resulted in many of the old cottages becoming patchworks of variegated +plaster blotches, when not whitewashed over, which give an impression of +dilapidation by no means warranted by the facts. + +_Rendering._--Given a good skin, however, of cement or cement and lime, +a chalk conglomerate wall will last indefinitely. So vital is the skin +that it is as well to put it on in two good coats--rounding off all the +corners and finishing it either with slap-dash or rough from the wooden +float. + +Also, to ensure its proper adhesion throughout, wire-netting may be used +as reinforcement--being secured to the face of the chalk wall by means +of cross netting or wires laid on the wall as the building rises. + +If the netting be of a fine mesh it also serves as an absolute barrier +to vermin, though pounded glass incorporated in the base of the wall is +equally effective. + +_Strength._--Provided the wall has dried out thoroughly, any of the +ordinary loads occurring in a two-storied house can be borne with ease. + +Chalk conglomerate walling, however, has no great lateral strength, and +it should not be asked to stand up to thrusts. + +The roof, therefore, must be well tied, and should sit on the building +merely as a lid. + + [Illustration: + +Details of Chalk Construction at Amesbury.+ + (From a sketch by W. R. Jaggard, F.R.I.B.A., the copyright of + the Department of Scientific and Industrial Research.)] + + [Illustration: + +Chalk Construction at Amesbury, Wilts.+ + (From a sketch by W. R. Jaggard, F.R.I.B.A., the copyright of + the Department of Scientific and Industrial Research.)] + +_Roof._--Though thatch is the traditional roofing material of chalk +cottages, any other will serve that is permanent and good of its kind. + +The only special demand that chalk walls make is that the eaves shall be +generously overhung for their better protection from the weather. + +Where, in later years, the boldly projecting thatch has been +thoughtlessly replaced by a slate roof with meagre eaves, or with none +at all, the walls have suffered accordingly. + + [Headnote: Garden Walls] + +_Garden Walls._--A chalk garden wall must be afforded just as much +protection as the wall of a house and on both sides. + +The hat with which it is provided is of the highest importance to the +health and longevity of the walling. + +Examples of garden wall copings are given in the sketches shown below. + + [Illustration: WALL COPINGS.] + +_House Walls._--Chalk conglomerate walls rarely exceed 18 in. in +thickness, and are usually the same upstairs as down. + +A plinth of the same thickness as the chalk wall it supports is usually +carried up 6 in. to 18 in. above the ground level in rubble-work, flint, +or brick, being known as the “Underpin Course.” Any of the stock +damp-courses are suitable, but they must be well and truly laid, as damp +feet are nearly as deleterious to a chalk wall as a leaky or inadequate +hat. + +No special tools are required for this method of building, an ordinary +farm fork for lifting and a spade for the final chopping down of the +wall faces being all that are necessary. + +A house built during the summer is usually fit for occupation the same +autumn. + +_Old Examples._--Those who may wish to see buildings in chalk +conglomerate, both old and new, would do well to visit some such typical +chalk district as that lying about Andover in Wiltshire. + +It should, however, be constantly borne in mind that most of the old +cottages were somewhat unscientifically erected by their original +jack-of-all-trades occupiers, that damp-courses and Portland cement were +unknown, and that the advantages of proper ventilation and the causes of +dry-rot were discoveries yet to be made. + +Secondly, a large number of these cottages have been sadly neglected +either recently or in the past, and they bear the disfiguring marks of +their ill-treatment upon them now. + +But a chalk cottage that is well found in the beginning, and that is +reasonably well cared for subsequently, has nothing to fear from +comparison with cottages built in the most approved manner of the more +fashionable materials. + +Mr. James Thorold gives the following particulars of a block of three +chalk cottages recently built for Sir George Cooper on his estate at +Hursley, near Winchester: + +“The chalk walling was done by Messrs. A. Annett and Son, of Winterslow, +near Salisbury, where this method of building has been kept alive from +olden days. It consists of working up the soft upper strata of the chalk +by putting a bed of it 4 ft. 6 in. thick on the ground, watering and +treading it to a sticky consistency with the feet, working in shortish +straw at the same time. When thoroughly mixed by the builder’s mate, he +lifts up a forkful to the builder working on the wall immediately above +him, the latter catches the chalk, dumps it down on the top of the wall, +building an 18 in. course all round. As soon as the weather has dried +this sufficiently he goes round with a sharp spade squaring up both +sides of the wall. As this work is greatly dependent on the weather it +is well if the men have other work to fall back on, and that building +operations should be commenced in the spring or early summer. The wall +is built 18 in. thick to the first floor joists and 14 in. above. Chalk +in itself being very absorbent of moisture, the usual plan is to render +the outside of the wall with a lime mortar, which, however, requires +renewal every few years. To obviate this we fixed with long staples 1¼ +in. mesh wire-netting over the outside surface of the wall to give a +reinforcement for a rendering of hair mortar and cement gauged in +proportion of 1 to 2 respectively, and left rough from the trowel. This +rendering was done at a cost of 3s. 3½d. per square yard, which is a +substantial addition to the cost of the walling, but so far there is no +sign of a crack or hollow place behind it, and the cottages have kept +very dry. The walls were finished off with a limewash containing Russian +tallow and copperas.[9] + + [Footnote 9: See recipes for Whitewash in Appendix (I).] + + [Headnote: Cost of Three Cottages] + +“As regards the cost of this block of three cottages, the result is +obscured by the fact that tall chimney-stacks with ornamental bricks and +appropriate foundations were built and reinforced leaded lights were +used in the windows to keep the building in character with the other +cottages on the estate, but at the time we estimated that the chalk +walling saved a sum of £54 as against the amount we should have had to +have spent in carrying out the building with bricks made on the estate, +and this had to include lodging money and profit, the builders being +independent men. The ornamental chimney-stacks were put in for the sake +of appearance, flues built up in the chalk being entirely satisfactory +and fireproof. The foundations are either flint or brick with a slate +damp-course. + +“I consider that for a chalk country this method of building has many +advantages. + + “(1) It saves cartage. + + “(2) It can be carried out by a skilled labourer who can be + otherwise employed during unsuitable weather. + + “(3) No fuel is required as in burning bricks. + + “(4) If a suitable rendering is employed to keep it weatherproof, + and a good damp-course on the foundations, the cottages are nice + and dry and keep an equable temperature, chalk being a good + non-conductor. + +“Sir George wonders if any method could be devised by chemical means to +harden the chalk and make it weatherproof; if this could be done it +might save the expense of the cement rendering.” + + + CHALK CONGLOMERATE + + From _Country Life_, February 23rd, 1901: + +“Soft chalk is practically mud, yet Dr. Poore, one leading authority on +rural hygiene, had his model hygienic cottage built with it at Andover, +just outside the boundaries, in order to escape the tyranny of the +bye-laws. In several other places this material has been used time out +of mind. + +“The white cottages on the Wiltshire Downs are as good as any in +England.” + + [Illustration: + +Three Chalk Cottages at Hursley Park+] + + + THE WINTERSLOW COTTAGES + + From _Country Life_, April 6th, 1901: + +“The white chalk cottages of the scattered straggling village are found +in every sort of position. They must not be confounded with the cottages +of rock chalk at Medmenham. You might almost call them mud cottages. + +“The house is generally both planned and constructed by the owner. + +“. . . The soil is only a few inches deep, soft chalk lies close to the +surface and can be dug out with a spade. This is a very suitable +material in the district and costs nothing but the labour of +digging. . . . + +“On the downs there is a constant lack of water; that which falls in the +shape of rain is therefore very precious, and in some cases is indeed +the only kind available. But a large tank or artificial well is needed +to contain it, and the pit from which the chalk is dug out can be made +to serve the purpose. . . . One was made watertight by means of a lining +of concrete, and held enough water to keep the family going through all +the dry season. + +“In another house . . . the chalk-pit had been utilised to form a large +and convenient cellar. . . . + +“Most of them (the cottages) . . . are on two floors, with parlour, +kitchen, back kitchen and so forth on one, and the bedrooms on the +other. In the preparation of the chalk, the method followed is that of +treading it into a kind of rubble, and adding a proportion of straw and +a small quantity of lime. + + [Headnote: Expensive Scaffolding Avoided] + +“There is a local builder who will run up the shell of a house for a +matter of £100, more or less, according to its size. . . . Most of the +cottages are literally hand-made. A skilful architect who visited the +Winterslow cottages felt sure that boards must be used to keep the walls +straight, but he was wrong. The chalk is shovelled up and the walls are +kept straight without line or plummet. No expensive scaffolding or +machinery is employed. Yet the walls come out beautifully in the end, +the colour being an exquisite soft white. They are about 18 in. thick, +and the slowness of their construction has one good effect, it gives +them time to dry. No point is of more importance than this. It is +advisable not to put on any rough-cast, plaster, or paper for at least +twelve months, as doing so will prevent the moisture from exuding. One +or two of the little cottages were slightly damp, but the majority were +as dry as tinder. The thickness of the walls helps to render the cottage +more comfortable, to make it cool in summer and dry in winter. + +“One word should be added in regard to soft chalk as a building +material. Where it can be obtained in the garden at a few inches depth, +and especially where the cottager is his own architect and builder, it +can be most heartily recommended, but there are obvious objections to +its transportation to districts where it is foreign. + +“The village itself is a very homely and irregular one without a single +dwelling of any pretence. The country lying adjacent to Salisbury Plain +consists of broken, sparsely peopled downland, and very ornate or +finished cottages would be out of keeping, but they would not look so +well copied in a very rich, heavily timbered country.” + + + RATS AND CHALK + +_Note._--Conglomerate chalk is, like cob, vulnerable to the attacks of a +really determined rat. + +The outer defences provided by the exterior rendering can be backed up +by the mixing in of broken glass or sharp flints with the substance of +the wall, where such attacks are likely. + + [Illustration: + +Marsh Court, Hampshire.+] + + [Illustration: + +Brick-and-chalk Vaulting at the Deanery Garden, Sonning+] + + + [Headnote: Block Chalk] + + BLOCK CHALK + +“Chalk” is a term somewhat loosely used to denote the soft white +limestone--the “_Creta Scriptoria_”--that is cousin to Marl on one side +and to Ragstone on the other. + +In its purest form chalk consists of over 95 per cent. of carbonate of +lime in the form of fine granular particles held together by a +calcareous cement, its organic origin being clearly traced in the +remains of the minute sea creatures with which it abounds. + +Hewn blocks of chalk have been used for walling and vaulting from +immemorial times, and, where not exposed to direct erosion by the +weather, remain to this day as clean-cut as when they were first +quarried and a very great deal harder. + +The filling in of the great vaults at Salisbury Cathedral and in the +Bishop’s Palace are of chalk, whilst innumerable lesser buildings of +more or less antiquity still remain to us as monuments to the excellence +and durability of this stone. + +Chalk, too, was often used in combination with flint or brick to build +the engaging chequer-work walls that embellish so many downland +villages. + +At Medmenham there are cottages both old and new of hewn rock chalk, and +both the Berks and Bucks banks of the Thames have many buildings to show +of this beautiful material. + +Amongst present-day architects Sir Edwin Lutyens was the first to give +hewn chalk an opportunity of showing its quality in serious +architecture, Marsh Court in Hampshire being an instance of more than +local celebrity. + +In the great walls at the Bishop of Winchester’s palace, Farnham Castle +in Surrey, the old builders appear to have used bricks, limestone and +chalk proper, according as the several materials were delivered, quite +indifferently, and with results altogether delightful. + +Not all chalk is suitable for building, that near the surface being +often far gone in decay and much too friable for such a purpose. + +Even when apparently sound blocks have been gotten they are not +infrequently found to be crossed in all directions by planes of weakness +along which they are apt to fall to pieces in the handling. + +From this cause the “waste” is sometimes considerable. + +The well-known building “stones” from the quarries of Beer, Sutton, and +Tottenhoe in Devonshire are really chalk, but in a form not readily +distinguishable from ordinary free-stone. + +The longer that chalk blocks are kept to dry before building-in the +better, and the sun and wind of at least a year should be allowed free +play upon them to dry out their natural sap and render them +“frost-proof.” + +During the drying-out process the chalk should, if possible, be +protected from the rain. + +For years after being built into the walls of a house, chalk will +continue to dry and harden. + +But it is essentially a somewhat porous material, and will quickly +revenge itself on those neglecting its just demands for a sound roof and +a proper damp-course. + +In exposed situations new chalk walling is liable to allow the +penetration of moisture under the pressure of the wind unless a cavity +is provided or unless the surface is treated with a silicate or other +“vitrifying” fluid. + +Chalk, however, has one shining virtue in common with its great +antithesis--it improves mightily with keeping. + +Chalk walls sometimes have youthful vices in the way of porosity that +entirely disappear with advancing years through the closing up of the +surface pores, which eventually makes a cavity and inner lining +superfluous. + + + + +IV + +_UNBURNED CLAY AND EARTH BRICKS_ + + + SUN-DRIED BRICKS + +The use of sun-dried bricks in this country, is, for no very apparent +reason, almost entirely restricted to East Anglia. There it has been +used for generations with entirely satisfactory results. + +Mr. Skipper of Norwich writes of the material as follows: + + * * * + +“Who, travelling from Norfolk to London, whether by the Ipswich or +Cambridge line, has not noticed the numerous colour-washed or black +(tarred) cottage, farmhouse and agricultural buildings scattered +practically all along the countryside? Some of these are of studwork and +plaster, some of wattle and daub, but many are built of clay made up +into lumps, sun-dried, and built into the walls with a soft clay-mixture +as mortar. No lime _need_ be used, though sometimes it is mixed with the +clay mortar. The preparation, digging, exposure and mixing with short +straw are similar to the Devonshire ‘cob’ work, but in these parts the +worked clay is thrown into moulds, and lumps are formed of, say, 18 in. +by 12 in. by 6 in., or 18 in. by 9 in. by 6 in. for large sizes, and for +inside walling or backing to brick-faced walls, 18 in. by 6 in. by 6 in. +The walls, naturally, are rough in texture and the joints are generally +stopped up and besmeared with a thin coating or almost a wash of clay. +This coating sometimes has lime mixed with it, but it is not necessary. +This is all that is needed to complete the walling, and there is a +building--a malting, that any one can see at Tivetshall Station on the +Ipswich line, about 200 ft. long, 45 ft. or 50 ft. wide and three floors +high, built of lumps 18 in. by 12 in. by 6 in.--that has stood the +weather and weight of its roof for forty years built in this way; 12 in. +is the thickness of its walls. A further stage in finish is to give the +walls two or three coats of coal tar, but it is not essential, though +desirable where stock are kept, as cattle are rather fond of licking the +clay, and they do not use their horns much when walls are tarred. The +highest finish in this work is to cast sand on the last coating of tar +before it is quite dry, and then to colour or whitewash on this. This +accounts for the variety of colourings seen in these buildings, some +even of a kind of pink or red; while some yellow or buff, beside the +white and the black or tarred buildings, and all huddled together or +standing apart, whether covered with thatch or red pan or flat tiles, +look remarkably in harmony with their surroundings. These lump walls +are, of course, built on a base of brickwork, about 18 in. or 2 ft. +high, to keep them free from damp. This kind of walling can be built for +_at least_ 15 per cent. or 20 per cent. cheaper than ordinary 9 in. +brickwork. Thin as these walls are compared with those of ‘cob’ houses, +they are noted for being warm in winter and cool in summer. When +suitable clay is procurable a local builder almost invariably uses clay +lumps when building a house for himself, though to gratify a whim +perhaps, he will case the outside walls--especially the front next the +street or road--with brickwork. But clay lumps he carefully reserves for +inside walls and weight-carrying linings to the outside walls, bonding +the two together very much in the same way as two 4½ in. ‘cavity walls’ +are bonded. I am not suggesting that this walling is as interesting +artistically as ‘cob,’ but I do suggest it is a practical, sensible and +_dry_ walling, and if properly done it will ‘last for ever,’ as a local +builder repeatedly said to me when speaking of it. One can easily see +why the cost is light--the sun and the winds do the drying in the spring +months, and no coals are required, and also the clay is often found on +the building site, hence no cartage. Actual building work naturally goes +quickly, as the lumps are large. There is another important point to +notice. One may see a building complete with its roof on and occupied by +its tenant while still awaiting an outside casing of brickwork to be +built round it, either with a view to greater protection or for the mere +vanity of the owner, for while thus left unprotected the lump walls take +no harm from even winter exposure. Now to be quite practical in these +extremely practical days, I venture to suggest that the use of clay +lumps at least for inside walls and linings of outside walls would be an +immense boon to the numerous cottage-building schemes now being +projected. We must not forget that comparatively few bricks will be +available this year, while the cottages are wanted at once. Can these +few bricks be better used than by forming foundations and chimneys for +the clay-lump walls of these cottages? I think not. The cottages could, +of course, be occupied in the late summer or autumn of this year, and +next year when bricks will be more plentiful perhaps the brick casings +could be added, if brickwork _must_ complete them. I make this strictly +utilitarian suggestion solely to meet a very urgent and deep national +need. Personally, I prefer the sight of a cottage built and finished in +the old-established method of the locality. Unskilled labour only is +required, working under intelligent supervision, hence immediate +employment for a great number of men would be provided.” + + [Headnote: Use for Unskilled Labour] + + * * * + + [Illustration: + +Once Corn Hall, now Council School.+ + Built about a hundred years ago. Still in sound condition + and quite dry.] + + [Illustration: + +A Row of Clay-lump Cottages.+ + The front has been plastered and panelled out. In the upper part + of the stable building, seen in the foreground, the clay-lumps + are shown exposed.] + + [Illustration: + +Engineering Workshops.+ + Built twenty years ago. The walls are thoroughly sound, despite + constant vibration, and are perfectly dry, except the brick face, + which was added for effect.] + +The use of sun-dried bricks for the interior partitions of cob and pisé +cottages is worth consideration, as the nature of these materials +demands a thickness of wall which is too wasteful of space to be +acceptable in mere partitioning. + +Of the strength of clay-lump walls, there is no question. It was +recently necessary to cut a new doorway in the old clay-lump wall of a +large traction-engine garage, and the blocks removed were thrown into a +heap upon the ground. + +The clay happened to be needed for other purposes, for which it had +first to be broken up. + +Ordinary hammers proved entirely ineffective, and it was not until heavy +sledges were used that the lumps could be smashed. + +The tractor-house in question is a large building some 25 ft. by 100 +ft., carrying a heavy roof and constantly subjected to vibration by the +coming and going of the tractors. + +The walls are only 12 in. thick, without piers or reinforcements of any +kind, and yet the whole building, which is 26 ft, high at the gables, is +as perfect to-day as when first erected some twenty years ago. + +In the same town as this tractor-house, East Harling in Norfolk, is a +council school built of clay lump (converted from the old Corn Hall), +apparently not a pin the worse for a century of hard wear. + +Near by there are a number of private houses built of the same material, +some of them reputed to be upwards of 200 years old and certain of them +having considerable architectural merit. + + + [Headnote: “Substantial and Cool”] + +(_Extract from “The Farmers’ Handbook,” issued by the Department of +Agriculture, New South Wales, 1911_) + ++“Adobe,” or Sun-dried Bricks+ + +“As their name implies, these buildings are constructed of sun-dried, +but unburnt bricks. For buildings of this character, material like clay, +which is unsuitable for pisé-work, can be used. The bricks are made in a +wooden mould, and are 16 in. long, 8 in. wide, and 6 in. thick. A man +can mould about 100 per day. They are laid in a similar manner to other +bricks, the mortar used being wet loam, or even the material of which +the bricks are made. The cost of making and laying is estimated at about +15s. per 100. Buildings constructed of these bricks are substantial and +cool, and very similar in character to pisé buildings. + +“A school-house built of these bricks eighteen years ago by Mr. Nixon, +of Reefton, is still in an excellent state of preservation; in fact, +little, if any, the worse for wear, despite the fact that walls are +unprotected by verandahs or overhanging eaves. During its existence it +has had, first one coat of oil-paint, and later a coat of coloured +limewash.” + + * * * + +“Clay lump,” then, is one of the many good old building methods that +needs no proving, but only revival and perhaps improvement. + + + + +APPENDIX + + + I + + WHITEWASH + +Whitewashing has been frequently referred to in the foregoing pages as +the most suitable treatment for the exterior of chalk and earth +buildings. + +There is, however, a certain prejudice against lime-whiting amongst both +owners and occupiers, owing to the frequent renewal that its adoption +usually implies. + +With a view to removing this drawback from a treatment otherwise so +effective, the following recipes are suggested as improvements on the +usual practice. + +Ordinary whitewash is made by slaking about 10 lbs. of quicklime with +two gallons of water. + +The following recipes are taken from “_White Paints and Painting_” +(Scott), and are reliable: + +(1) “_Factory” Whitewash (interiors), for Walls, Ceilings, Posts, etc._: + + (_a_) 62 lbs. (1 bushel) quicklime, slake with 15 gallons water. + Keep barrel covered till steam ceases to arise. Stir occasionally + to prevent scorching. + + (_b_) 2½ lbs. rye-flour, beat up in ½ gallon of cold water, then + add 2 gallons boiling water. + + (_c_) 2½ lbs. of common rock-salt, dissolve in 2½ gallons of hot + water. + +Mix (_b_) and (_c_), then pour into (_a_), and stir until all is well +mixed. This is the whitewash used in the large implement factories, and +recommended by the insurance companies. The above formula gives a +product of perfect brush consistency. + +(2) _“Weatherproof” Whitewash (exteriors), for Buildings, Fences, etc._: + + (_a_) 62 lbs. (1 bushel) quicklime, slake with 12 gallons of hot + water. + + (_b_) 2 lbs. common table salt, 1 lb. sulphate of zinc, dissolved + in a gallon of boiling water. + + (_c_) 2 gallons skimmed milk. + +Pour (_b_) into (_a_), then add the milk (_c_), and mix thoroughly. + +(3) _“Light House” Whitewash_: + + (_a_) 62 lbs. (1 bushel) quicklime, slake with 12 gallons of + hot water. + + (_b_) 12 gallons rock-salt, dissolve in 6 gallons of boiling water. + + (_c_) 6 lbs. of Portland cement. + +Pour (_b_) into (_a_), and then add (_c_). + + * * * + +_Note._--Alum added to a lime whitewash prevents it rubbing off. An +ounce to the gallon is sufficient. + +Flour paste answers the same purpose, but needs zinc sulphate as a +preservative. + +The following are from “_1,000 More Paint Questions Answered_”: + +(4) _Durable Whitewash for Outside Use._--A whitewash that will not rub +off or wash off in rainy weather can be made by mixing one half-pint of +flour to a batter with cold water, then stirring into this boiling water +until it becomes a thick paste. + +While still hot it is poured into a pailful of ready-made lime whitewash +and well stirred in. + +(5) Another simple method is to add to 2 gallons of ready-made lime +whitewash one half-pint each of molasses and table salt. Must be stirred +frequently while being used. + +_Whitewash for Exterior Surfaces._--A formula for a durable whitewash +for out-buildings of rough lumber. The following is reprinted from +“_Popular Mechanics_”: + +(6) Place 1 bushel good fresh lime in a barrel with 20 lbs. beef tallow; +slake with hot water and cover with sackcloth to keep in steam. When the +lime is slaked, the tallow will have disappeared, having formed a +chemical compound with the lime. Dry colours may be added to produce any +tint desired.[10] + + [Footnote 10: Experiments and tests carried out for the author + by the Department of Scientific and Industrial Research place + this receipt at the head of the list.] + +It is better to add colour before slaking the lime, but if this is not +feasible mix the colour with alcohol and add it to the strained +whitewash. Thin to easy flowing consistency with clear water. + + [Headnote: Distempers and Limewashes] + +_Cold Water Paint that will stand the Weather._--A formula for making a +white outside coating that will resist the action of the weather and +remain hard even under the influence of moisture and rain. Experiments +with different brands of cold water paints have proved failures. + +A really effective cold water paint, in order to resist the elements and +remain white, should contain a white pigment of good body and some oil +in addition to the water, and with this purpose in view the following is +suggested: + +(7) To make 100 lbs. of such paint, mix 10 lbs. white, pure in oil, with +10 lbs. bolted whiting, 8 lbs. raw linseed oil, 6 lbs. soft soap (made +with potash), and 26 lbs. soft water. + +One quart of pale copal varnish will improve the preparation. The +formula given is of the right consistency to apply on dressed lumber +with the brush. For application on rough lumber or with the spraying +machine it requires more thinning with water and varnish. + +The following is taken from Pearce’s “_Painting and Decorating_”: + +(8) A London recipe for distemper has the following proportions: +4 “balls” whiting, 2 lbs. Young’s patent size, and sufficient water to +cover the whiting. + +(9) A Scotch distemper is described as: 12 lbs. whiting, size as given +previously, 2 ozs. alum, 2 ozs. soft soap. It is very fast, for +passages, schools, etc. Tinting colours for limewash should be +restricted to ochres, umbers, lime blue, lime greens, charcoal or lamp +black, and earthy reds (as Venetian). + +(10) External limewash for farm buildings, etc., may be made as follows: +Lime, ½ bushel, slaked with 1 gallon of milk and remainder of water, +1 lb. salt and ½ lb. sulphate of zinc to make it withstand the weather. + +Experiments with and practical tests of these and other kinds of +whitewash are being carried out, and the author hopes that he may find +opportunity at some later date of announcing the results obtained. + + + [Headnote: Local Materials] + + II + + THE IMPORTANCE OF USING LOCAL MATERIALS + + (_Extract from “Country Life,” November 9th, 1918_) + + 300,000 COTTAGES WOULD ENTAIL THE TRANSPORT OF 60,000,000 TONS + OF MATERIAL + +In carrying out any considerable scheme of house building two +difficulties will have to be met. The first arises from the scarcity of +building material; the other from the cost and difficulty of transport. +These, to some extent, can be obviated by the use of local material, +which is to be commended on other grounds as well. Local material fits +into the character of the neighbourhood in which it is found and +maintains its traditions. + +Very few people realise the bulk of materials, and in order to help them +the following statement has been prepared to show the materials needed +for each cottage and the total for 300,000 cottages: + + Materials. Weight. + Per One Cottage. Per 300,000. + Tons. Cwts. Qrs. (Tons.) + Ballast, sand, gravel 78 17 0 23,655,000 + Lime 5 18 0 1,770,000 + Cement 12 8 0 3,720,000 + Bricks 85 0 0 25,500,000 + Slates for D.P.C 0 10 2 157,500 + Chimney-pots 0 0 3 11,250 + Tiles 7 2 2 2,137,500 + Carcassing timber 7 0 0 2,100,000 + Complete joinery timber 1 12 0 480,000 + Cast-iron rain-water goods and sundries 0 9 0 135,000 + Stoves, copper, ash-bin, etc. 0 5 2 82,500 + Nails, screws, etc. 0 1 2 22,500 + Hair for plaster 0 1 0 15,000 + Lead flashings, etc. 0 2 1 33,750 + Sink, waste pipes, draining boards, etc. 0 2 1 33,750 + Sanitary goods 0 1 0 15,000 + Whitening, distemper and paint 0 3 1 48,750 + --------- ---------- + Total 199 14 2 59,917,500 + --------- ---------- + +It will be seen that to carry out the scheme for 300,000 cottages a +total of close on 60,000,000 tons of material will have to be shifted. +In addition to that, it must be remembered that the cost of material is +very small in comparison with that of building. This will be apparent +from an analysis of the items employed for actual cost and the +percentage which that cost bears to the total cost. + +Cottages erected 1912 (semi-detached): total interior area of cottage, +772 ft. super, (parlour, kitchen, scullery and three bedrooms, coal and +W.C.): + + Per House. + No. Item. Actual Cost. Per cent. of + Total Cost. + 1. Sundries 8 2·66 + 2. Foundations 16 5·28 + 3. External and party walls (_a_) 77 25·41 + Windows and doors (_b_) 23 7·59 + 4. Internal partitions 36 11·88 + 5. Ground floor 18 5·94 + 6. Upper floor 22 7·26 + 7. Roof and rain-water goods 34 1·22 + 8. Chimney and fireplaces 30 9·90 + 9. Sanitary fittings, water supply and + drainage 19 6·27 + 10. Staircases 11 3·63 + 11. Fittings 6 1·98 + ---- + Total £300 + +These facts help to clarify the problem. The weight of the building +materials required for an ordinary cottage with living-room, parlour, +scullery, three bedrooms, etc., the house containing cubic contents of +about 11,500 ft., would come approximately to 200 tons per cottage; and +even assuming that there is only an average transport of fifty miles, +this would give 10,000 ton-miles per rural cottage, which is taking it +at a very low average. In each cottage the weight of the brickwork +represents about 42 per cent. of the total weight. It is, therefore, +apparent that every effort should be made to lessen the transit of +materials required for the external walling. If, on the other hand, +local materials are employed, this carriage would be saved and a great +economy effected. Even if this utilitarian consideration were not so +important as it is, the desirability of making all possible use of local +materials is very great from other points of view. It would stimulate +local interest in building and, in addition to retaining the traditions +of the district, give greater hope of retaining and maintaining the +proper architectural aspect of our villages. + +It is scarcely necessary to summarise the advantages that may fairly be +expected to flow from this endeavour to make a real start at finding a +solution for the housing difficulty. First and foremost must be placed +the saving in transport. A casual reader may easily imagine that the +difficulties of carriage will vanish with the end of the war, but that +is not so in reality. Any one who has travelled in France must have +noticed engines bearing such names as Liverpool Street, King’s Cross, +Euston, Birmingham, and so on. The meaning of that is that a great deal +of our rolling stock was sent over to France, and at the best will not +be available here for a long time to come. Even the ordinary work of +upkeep and repair has necessarily been neglected owing to the scarcity +of men and other causes incidental to war-time. Transport difficulties +are bound to last for a very considerable period after the peace +settlement, and it would not be at all advisable to delay the +construction of houses so long. The returned soldiers will make us +vividly conscious of the shortage. Nothing could be imagined more likely +to make them look for chances of going abroad than to learn that there +is not sufficient housing accommodation for them in the village in which +they lived before the war, and to which they hoped to return on its +conclusion. + + + [Headnote: Cost per Foot Cube] + + III + + EXTRACT FROM A LETTER TO THE EDITOR OF _COUNTRY LIFE_, + JULY 27th, 1918 + +“Shortly before the war I had occasion to demolish some very old +cottages at Clovelly for the reconstruction of the New Inn. I was so +much struck with the stability of these (although by no means +first-class samples of cob work) that I collected some facts and notes +on the subject from different parts of the county of Devon. Where +bye-laws have been adopted, cob is no longer being used. It is +difficult, therefore, to give an accurate comparison of costs, but after +careful investigation I did arrive at the following results for North +Devon and Scotland. The prices were in 1913, and in both cases for a +five-roomed cottage (assuming four to be built at the same time, +including internal water supply, but omitting any special work necessary +to procure supply, and omitting fencing). + + Cost per foot cube Cost per foot cube + cob at 2 ft. 6 in. 11 in. hollow brick. + thick. + North Devon 6½d. 5⅞d. + Scotland 6d. 6d. + +These prices assumed suitable material on or near site, and allowed +something for the difficulty of getting at least one experienced +cob-worker to instruct the unskilled men. Since 1913 the cost of brick +has risen so much that cob would now be much cheaper, probably as much +as 1d. or 1¼d. foot cube in both cases, and this is likely to be the +case for many years. Suitable material exists in many parts of the +country. If reed straw cannot be had, other reinforcements can be used. +I have seen various materials in use, of which heather was perhaps the +best and most easily procured. I can endorse from experience the comfort +of these old buildings, and the affection of Devon people for them. The +thick walls give all that a house should--protection from heat in summer +and cold in winter. For the contrast, visit the new Garden City at +Rosyth. Many of the houses are attractive, but their thin brick walls, +tile and slate hanging are not suitable to the north and east coasts. +Ask the opinion of the occupants of these new houses. Many of them are +Devon born and bred, and imported from the dockyards of the three towns. +They nearly all complain of the cold, and their views form an +interesting comment on modern construction.” + + + IV + + PISÉ TESTS + + (_With acknowledgements to “The Spectator”_) + +Through the courtesy of Messrs. Alban Richards & Co. we are able to +publish the results of certain very instructive tests that have been +carried out on Pisé during the past winter. Messrs. Richard’s experience +and Report bring out two points with especial clearness, (1) That Pisé +work, though not impossible under winter conditions, is not ordinarily +desirable unless some means of artificially drying the earth be resorted +to. (2) That the strength of Pisé increases with surprising rapidity as +the work dries out. It should be remarked that none of the samples +tested were made from really good Pisé soil, such for instance as the +red marls or brick earths. With such materials or anything approaching +them, the results would have been even better, as the Report points +out:-- + +“In conjunction with Mr. Williams-Ellis, we have made certain tests with +a view to satisfying ourselves as to the practicability of _pisé de +terre_ for house construction. In order to obtain what we might term the +minimum or ‘worst’ tests, we decided to erect walls for this purpose in +the winter. This we have done for the last three months, which has been +a very wet period, and the following is a short description of the tests +we have made:-- + + “1. Two walls were erected measuring 14 ft. long, 9 ft. high and 18 + in. thick, spaced 20 ft. apart, with short return ends to each wall. + Wall plates were placed centrally along the top of each wall, on + which were placed 9 in. by 3 in. wood joists, at 16 in. centres, + across the 20 ft span. In order to obtain the minimum results we + allowed the shutters to remain until the test was ready to be + applied, so that walls did not have an opportunity of drying or + hardening. This condition was thought necessary, as it is quite + reasonable to expect that if _pisé de terre_ cottages are erected, + considerable weight might be placed on the walls immediately the + shuttering is struck. We then proceeded to test the walls to + destruction. The floor space provided for by the joists referred to + above measure 220 super. feet, the load was then applied gradually. + The load applied totalled 16½ tons, which is equivalent of 168 lbs. + per super. foot of floor space, under which the wall collapsed, + which, in our opinion, provides a factor of safety of three to the + normal load which a cottage floor would have to bear. + +“We are convinced that very much better results can be obtained in this +method of construction with walls which were first dried before the load +was applied. Further experiments are to be made to procure further data +on this subject. In addition to the above tests, we have submitted to +the National Physical Laboratory, blocks made of _pisé de terre_, from +poor to medium soil, for testing purposes, and the following are the +results which have been obtained:-- + +“The following Report shows results of Tests made by the National +Physical Laboratory. + + + [Headnote: Pisé Tests] + + “REPORT ON TESTS OF BUILDING BLOCKS OF PISÉ DE TERRE SENT FOR TEST + BY MESSRS. W. ALBAN RICHARDS & CO., LTD. + +“_Tests made on January 14, 1920._ + +“First set of three blocks sent in November 1919. + +“These blocks were composed of a fine gravel containing very few and +very small stones. The material was said to be similar to that used at +Merrow Down, near Guildford, Surrey. It appeared to be very similar to +Farnham gravel. + +“The blocks were tested in compression, one within twenty-four hours of +arrival at the laboratory, and the others after drying for a time in the +laboratory. For results of tests see Table I. + + TABLE I + + ----+------+--------------+----+----+-------+-----+-------+---------- + | | | | | | LOAD. | + | | |Age |Area|Density+-----+-------+ + | | | in | in | lbs. | |in tons| + | | Dimensions |days|sq. | per | in | per | + No. |Marks.| in inches. | * |ft. |c. ft. |tons |sq. ft.| REMARKS. + ----+------+--------------+----+----+-------+-----+-------+---------- + UT1 | 3 | 9×9×9 | 1 |·562| 131 |0·70 | 1·66 |Cracked + | | | | | |1·04 | 2·47 |Collapsed + | | | | | | | | + UT2 | 1 | 8·9×8·9×8·9 | 9 |·550| 125 |4·27 | 10·50 |Collapsed + | | | | | | | | + UT3 | 2 |8·95×8·95×8·95|16 |·556| 117 |2·31 | 5·57 |Small + | | | | | |4·23 | 10·20 | cracks + | | | | | | | | appeared + ----+------+--------------+----+----+-------+-----+-------+---------- + + [*: Age after arrival at laboratory.] + +“Second set of blocks sent in December 1919. + +“This set consisted of six blocks in three pairs, each pair having been +rammed with a different quantity of water. + +“One of each pair was tested within twenty-four hours of arrival at the +laboratory, and the others after drying in the laboratory for twenty-six +days. + +“The material used was not homogeneous, and the mixture consisted of a +very clayey loam, a fibrous loam, sand and large stones. The clayey +material gave rise to surface cracks as the blocks dried. + +“For results of tests see Table II. + + TABLE II + + ----+------+------------+----+----+-------+-----+-------+---------- + | | | | | | LOAD. | + | | |Age |Area|Density+-----+-------+ + | | | in | in | lbs. | |in tons| + | |Dimensions |days|sq. | per | in | per | + No. |Marks.| in inches. | * |ft. |c. ft. |tons |sq. ft.| REMARKS. + ----+------+------------+----+----+-------+-----+-------+---------- + VW1 | 1 | 8·9×9×8·5 | 1 |·555| 106 |0·45 |0·81 |Cracked at + | dry | | | | | | | one corner + | | | | | |0·51 |0·92 |Collapsed + | | | | | | | | + VW2 | 2 | 9×9×9 |26 |·562| 105 |2·15 |3·84 |Collapsed. + | dry | | | | | | | Material + | | | | | | | | quite dry + | | | | | | | | in interior + | | | | | | | | + VW3 | 3 |9·1×9·1×8·9 | 1 |·570| 134 |0·55 |0·96 |Collapsed + | wet | | | | | | | + | | | | | | | | + VW4 | 4 |8·8×8·8×8·9 |26 |·546| 110 |3·20 |5·86 |Collapsed. + | wet | | | | | | | Material + | | | | | | | | quite dry + | | | | | | | | in interior + | | | | | | | | + VW5 | 5 | 9×8·9×9 | 1 |·558| 126 |0·60 |1·08 |Bulged and + |medium| | | | | | | cracked + | | | | | |0·69 |1·24 |Collapsed + | | | | | | | | + VW6 | 6 | 8·8×8·8×7 |26 |·546| 109 |3·33 |6·10 |Collapsed. + |medium| | | | | | | Material + | | | | | | | | slightly + | | | | | | | | damp in + | | | | | | | | the interior + ----+------+------------+----+----+-------+-----+-------+---------- + + [*: Age after arrival at laboratory.] + + Seal of + NATIONAL PHYSICAL LABORATORY _Signature of Director_ + +“From the second set of blocks it would appear that it is better to ram +with too much moisture than with too little. It will be noted that the +density of the wet block was 30 per cent. more than that of the dry +block, so that a wall could be carried higher with the dry material than +with the wet, although such a wall would never gain the strength which a +wet one would upon drying. + + + CONCLUSIONS + +“We are of opinion, having regard to the fact that the house at Newlands +Corner (Guildford four miles) has weathered the winter, without showing +any signs of dampness, that _pisé de terre_ will make a thoroughly dry +house. + +“We consider that the tests made are satisfactory, and prove that this +form of construction is of a sufficiently sound nature to be employed in +the building of houses. With really suitable material, such as a light +brick-earth or marl, it is considered that the results already obtained +might well be 100 per cent. better.” + +We are informed that additional tests are now proceeding with regard to +the water-proof and weather-resisting qualities of Pisé, the results of +which will be duly published. + + + + +_INDEX_ + + +INTRODUCTION: + + Chalk walls, 18 + Cheap materials, the search for, 13 + Pisé de craie, 16, 17, 107 + Pisé, experiments with, 15 + in moulds, 19, 20 + in South Africa, 22, 23 + Pliny on Pisé de terre, 25 + Rammed chalk, 16, 17, 107 + +GENERAL SURVEY: + + Building materials, shortage of, 26 + “Ersatz” products introduced during the War, 26 + House famine, the, 27 + Local materials, use of, to avoid transport, 29 + Lutyens, Sir Edwin, and Mr. Alban Scott, cottage by, 30 + Rural housing, suitability of cob and pisé for, 28 + +I--COB: + + Allen, Mr. C. B., his reference to Devon cob, quoted, 47 + Baring-Gould, Rev. S., on cob, quoted, 47 + Beauty of cob, 35 + Bernard, Mr. Charles, his account of Sir Walter Raleigh’s cob house, + 45, 46 + _Book of the West, The_, by Rev. S. Baring-Gould, reference to cob + in, quoted, 47 + Building, 37, 38, 39 + Carpentry and joinery, 41, 42 + Chimneys, 44 + Cob tradition, 52 + Composition, 36 + Cost, 35, 50 + _Cottage-Building_, reference to cob in, quoted, 47 + _Country Life_, letter to, relating to cob work, quoted, 115, 116 + Design, 44, 45 + Devon cob, 47 + Drying, 39 + Elizabethan cob houses still existing, 34 + Former conditions returned, 52 + Foundations and base, 40; result of bad, 34 + Fruit walls, of cob, 47, 48 + Fulford, Mr., of Great Fulford, on cob, 50-52 + Gimson, Mr., his description of building cob, quoted, 35 + Hayes Barton, Sir Walter Raleigh’s house at, 45, 46 + Hipped roofs, 41 + Joinery, 41, 42, 43 + Masonry and carpentry, 41, 42 + Method of building, 36-45 + Mixing, 37 + Northcote, Lady Rosalind, her description of Sir Walter Raleigh’s + house, 46 + Primitive methods, 47 + Protection, 43 + Protective wash, 51 + Raleigh, Sir Walter, his cob house at Hayes Barton, 45, 46 + Rats, 44 + Reed thatch, 46 + Rendering, 51 + Roofing, 51 + Shuttering, 51 + Strength, 44 + Thickness of walls, 40 + Traditional building material in Devon and Wessex, 33 + Training of ex-soldiers, 52 + + II--PISÉ: + + Bolts, 86 + Bonders, 69 + Building procedure, 71, 72, 74, 75 + Capabilities, 57, 58 + Corners, 68 + _Cyclopædia, or Universal Dictionary of Arts, Sciences, and + Literature_, on pisé, quoted, 59-71 + Damp-course, 86 + Definition of Pisé de terre, 57, 59 + Durability, 82 + _Earthwork, A Manual on_, quoted, 73-76 + Empandeni, pisé work executed at, 78, 79, 80 + Excavation, 86 + Etah Jail, pisé work executed at, 76, 77, 78 + Fillet, 87 + Floating, 86 + Foundations, 74 + Frames, 87 + France, introduction of pisé into, 57 + Gorffon, Monsieur, reference to his treatise on pisé, 57 + History, 57 + Indian and Colonial practice, 73-88 + Introduced into France by the Romans, 57 + _Journal de Physique_, by the Abbé Rozier, quoted, 58 + Lintels, 87 + Locale, 58 + Method of building, 58-62 + Method of working, 60, 61, 62 + New South Wales, pisé work in, 81-88 + Origin, 58 + Picture-rail, 87 + Plant required, 85, 89, 90 + Plastering, 75 + Pliny, references to his account of pisé, 25, 57 + Plugs, 86, 87 + Protection, 75 + Rain, 67 + Rammer, the, 59, 60 + Ramming, 62, 76 + Rate of work, 63 + Rendering, 70 + Rods _versus_ bars, 75, 76 + Rozier, the Abbé, his _Journal de Physique_, quoted, 58 + Shuttering, 59, 88, 89 + Shutter ties, 73 + Skirting, 87 + Soil blending, 64 + preparation of, 66, 67 + suitable, 63, 74, 86 + tests, 63 + to ascertain quality of, 65 + Speed of building, 70 + Stability, 82 + Strength, 69 + Studding, 87, 88 + Theory and science of pisé, the, 62-73 + Ventilators, 86 + Virtues of pisé, 72 + Wire netting, use of, 87, 88 + +III--CHALK: + + Block chalk, 117, 118 + Chalk compost, historical, 107 + composition and uses, 108, 109 + Chalk conglomerate, 114 + Chimneys, 110 + External rendering, 110 + Frost, 109 + Garden walls, 111 + House walls, 112 + Old and modern examples, 112-115 + Rats and chalk, 116 + Rendering, 110 + Repairs, 110 + Roof, 111 + Strength, 110 + Timber, 109 + Winterslow cottages, the, 115, 116 + +IV--UNBURNED CLAY AND EARTH BRICKS: + + “Adobe,” use of, in New South Wales, 124 + Age of clay-lump buildings, 124 + East Anglia, use of sun-dried bricks in, 121 + Method of making, 121 + New South Wales, use of sun-dried bricks in, 124 + Skipper, Mr., on sun-dried bricks, quoted, 121 + Strength of clay-lump walls, 124 + Thickness of clay-lump walls, 122-124 + +APPENDIX: + + Cold-water paint, recipe for, 129 + Cost, an analysis of building, 131 + _Country Life_, letter to, relating to cob work, quoted, 132, 133 + Distempers, recipes for, 129 + Local materials, importance of using, 130, 131 + Weight of building materials, table of, 130 + Whitewash, recipes for, 127, 128 + + + + + Printed by + Hazell, Watson and Viney, Ld., + London and Aylesbury. + + * * * * * + * * * * + + Recent Additions to the + “COUNTRY LIFE LIBRARY.” + + ++The “Country Life” Book of Cottages.+ + +By LAWRENCE WEAVER. Nearly 300 pages and over 300 illustrations. 9/6 +net; by post, 10/-. + + ++Small Country Houses: Their Repair and Enlargement.+ + +By LAWRENCE WEAVER. Forty examples chosen from five centuries. 300 +illustrations. Large quarto, 18/9 net; by post, 19/6. + + “Anyone who wishes to adapt an old house for modern use will find + much to learn from Mr. Weaver’s pages.” --_Scotsman_. + + ++Small Country Houses of To-day.+ + +(_Second Series_.) By LAWRENCE WEAVER. Over 300 illustrations and plans. +Large quarto, 25/- net; by post, 26/-. + + ++The First and Chief Groundes of Architecture.+ + +By JOHN SHUTE, 1563, with a historical and critical introduction by +LAWRENCE WEAVER. Facsimile edition of the first book on architecture +published in England. Folio, half-bound in sheepskin, 18/9 net; by post, +19/6. + + ++Houses and Gardens by E. L. Lutyens.+ + +Described and criticised by LAWRENCE WEAVER. 400 folio pages, and 600 +magnificent illustrations. 2nd Edition, quarter buckram, 31/3 net; half +morocco, 43/9 net; postage 10d. extra. + + “It is only when we see such a publication as this, that we realise + what quality characterises some of the building of to-day. + Abundantly and splendidly illustrated, this book shows the work of + a great master.” --_Manchester Guardian_. + + ++Grinling Gibbons and the Woodwork of His Age (1648-1720).+ + +By H. AVRAY TIPPING, M.A., F.S.A. Large folio, quarter buckram, 31/3 +net; half morocco, 43/9 net; postage 10d. extra. Nearly 250 +illustrations. + + “The book is rich in lessons for architects and amateurs of fine + woodwork.” --_The Scotsman_. + + ++English Homes.+ + +Edited by H. AVRAY TIPPING, M.A., F.S.A. The internal character, +furniture and decorations, of some of the most notable Houses of +England. Vols. I. and III., containing 500 matchless illustrations, +large folio, handsomely bound, each 52/6 net. + + “A veritable revelation of the wealth of internal adornments, + architectural and other, contained in the great country mansions of + England. To turn over the pages is to obtain keen pleasure, as well + as enlightenment, concerning a treasury of domestic art and + archæology, which to a large extent is kept closed from the common + eye.” --_Scotsman_. + + ++Gardens Old and New.+ + +Edited by H. AVRAY TIPPING, M.A., F.S.A. Vols. I. and III., beautifully +illustrated, each 52/6 net. These volumes illustrate the relationship +between house and garden in a way never before attempted. + + “The principle conveyed in the letterpress is that held by all great + gardeners and architects--that house and garden are, or should be, + intimately associated, and that the character of the possessors + should be reflected in both. The accounts of lovely garden after + lovely garden are most agreeable reading.” --_Daily Chronicle_. + + ++Twenty-Five Great Houses of France.+ + +By SIR THEODORE ANDREA COOK, M.A., F.S.A., with an Introductory Chapter, +outlining the Development of French Domestic Architecture, by W. H. +WARD, M.A., F.S.A., F.R.I.B.A., and illustrations by FREDERICK H. EVANS. +Large folio, containing over 400 superb illustrations, plans and +diagrams. Half-bound in buckram, 52/6 net; in half morocco, 60/6 net; +postage 1/- extra. + + “The Publishers of COUNTRY LIFE have touched few subjects that they + have not adorned, but here they have surpassed themselves. It is + seldom that we have seen so rich and communicative photographs of + great architecture.” --_Daily News_. + + “A book which will prove a source of endless delight to lovers of + architecture.” --_Glasgow Herald_. + + ++Garden Ornament.+ + +By GERTRUDE JEKYLL, with over 500 wonderful illustrations. Large folio, +gilt edges, 63/- net; postage 1/- extra. + + “Miss Jekyll’s collection in this noble folio is a storehouse of + examples, styles and method in the decoration of gardens, + a compendium of the history and taste in English Horticulture and + a revelation of the treasures of beauty which our country holds.” + --_Times_. + + ++Windsor Castle.+ + +An Architectural History. Collected and written by command of Their +Majesties QUEEN VICTORIA, KING EDWARD VII. and King GEORGE V. By SIR +WILLIAM H. ST. JOHN HOPE, Litt.D., D.C.L. Imperial quarto, in Two +Volumes, and a Portfolio. Bound in half sheepskin, £7 17s. 6d. net; +whole sheepskin, £10 10s. net; full morocco, £13 2s. 6d. Carriage extra. + + +Illustrated prospectuses of these invaluable books and a complete +catalogue will be sent post free on application to the Manager, COUNTRY +LIFE, LTD., 20, Tavistock Street, Covent Garden, W.C.2. + + + * * * * * + * * * * + * * * * * + + +Transcriber’s Notes: + +Pliny, _Natural History_, Bk. XXXV, chapter xlviii, quoted at end of +Introduction: + + “_Have we not in Africa and in Spain ... erected by Hannibal._” + +The standard numbering of this passage is XXXV.lxi. With punctuation and +capitalization adjusted by transcriber to match translation: + + Quid non in Africa Hispaniaque e terra parietes, quos appellant + ‘formaceos’, quoniam in forma circumdatis ii utrimque tabulis + inferciuntur verius quam struuntur? Aevis durant, incorrupti + imbribus, ventis, ignibus omnique caemento firmiores. Spectat etiam + nunc speculas Hannibalis Hispania terrenasque turres iugis montium + inpositas. + + +Illustration reproduced from 1819 Encyclopædia: + +Immediately below the picture is the almost illegible text: + + J. F. delin. / Lowry / Published as the Act directs 1817 + by Longman Hurst Rees, Orme & Brown Paternoster Row. + + * * * * * + * * * * + +Errors and Inconsistencies (noted by transcriber): + + [Headnotes] + Pisé--a South African Lead + The Discovery of the Old + [_these two notes were transposed to fit the text_] + + [Illustration: / +The Newlands Waggon-house.+ / Interior.] + [final . missing] + force of the south-westerly storms.” [single for double quote] + This requires no hair, and is easily applied.” [close quote missing] + have always been found perfectly sound [“prefectly”] + “Strangers who have sailed upon the Rhône [open quote missing] + “There is every reason for introducing [open quote missing] + “Pisé is a material readily obtainable [single for double quote] + merely improvements of mechanism. [. missing] + the misguided enthusiasts responsible + [line-end hyphen in “mis-/guided” invisible] + it is generally bonded in in the ordinary way [not an error] + Chapter III. _CHALK_ / § I. GENERAL + [there are no sections II, III...] + fixed to wood blocks built in in a similar way [not an error] + [*: Age after arrival at laboratory.] + [duplicate footnote added by transcriber: + tables were printed on a single page] + + + + + +End of the Project Gutenberg EBook of Cottage Building in Cob, Pisé, Chal + and Clay, by Clough Williams-Ellis + +*** END OF THIS PROJECT GUTENBERG EBOOK COTTAGE BUILDING IN COB *** + +***** This file should be named 32048-0.txt or 32048-0.zip ***** +This and all associated files of various formats will be found in: + https://www.gutenberg.org/3/2/0/4/32048/ + +Produced by Louise Hope, David Clarke and the Online +Distributed Proofreading Team at https://www.pgdp.net (This +file was produced from images generously made available +by The Internet Archive/American Libraries.) + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. Special rules, +set forth in the General Terms of Use part of this license, apply to +copying and distributing Project Gutenberg-tm electronic works to +protect the PROJECT GUTENBERG-tm concept and trademark. Project +Gutenberg is a registered trademark, and may not be used if you +charge for the eBooks, unless you receive specific permission. If you +do not charge anything for copies of this eBook, complying with the +rules is very easy. You may use this eBook for nearly any purpose +such as creation of derivative works, reports, performances and +research. They may be modified and printed and given away--you may do +practically ANYTHING with public domain eBooks. Redistribution is +subject to the trademark license, especially commercial +redistribution. + + + +*** START: FULL LICENSE *** + +THE FULL PROJECT GUTENBERG LICENSE +PLEASE READ THIS BEFORE YOU DISTRIBUTE OR USE THIS WORK + +To protect the Project Gutenberg-tm mission of promoting the free +distribution of electronic works, by using or distributing this work +(or any other work associated in any way with the phrase "Project +Gutenberg"), you agree to comply with all the terms of the Full Project +Gutenberg-tm License (available with this file or online at +https://gutenberg.org/license). + + +Section 1. General Terms of Use and Redistributing Project Gutenberg-tm +electronic works + +1.A. By reading or using any part of this Project Gutenberg-tm +electronic work, you indicate that you have read, understand, agree to +and accept all the terms of this license and intellectual property +(trademark/copyright) agreement. If you do not agree to abide by all +the terms of this agreement, you must cease using and return or destroy +all copies of Project Gutenberg-tm electronic works in your possession. +If you paid a fee for obtaining a copy of or access to a Project +Gutenberg-tm electronic work and you do not agree to be bound by the +terms of this agreement, you may obtain a refund from the person or +entity to whom you paid the fee as set forth in paragraph 1.E.8. + +1.B. "Project Gutenberg" is a registered trademark. It may only be +used on or associated in any way with an electronic work by people who +agree to be bound by the terms of this agreement. There are a few +things that you can do with most Project Gutenberg-tm electronic works +even without complying with the full terms of this agreement. See +paragraph 1.C below. There are a lot of things you can do with Project +Gutenberg-tm electronic works if you follow the terms of this agreement +and help preserve free future access to Project Gutenberg-tm electronic +works. See paragraph 1.E below. + +1.C. The Project Gutenberg Literary Archive Foundation ("the Foundation" +or PGLAF), owns a compilation copyright in the collection of Project +Gutenberg-tm electronic works. Nearly all the individual works in the +collection are in the public domain in the United States. If an +individual work is in the public domain in the United States and you are +located in the United States, we do not claim a right to prevent you from +copying, distributing, performing, displaying or creating derivative +works based on the work as long as all references to Project Gutenberg +are removed. Of course, we hope that you will support the Project +Gutenberg-tm mission of promoting free access to electronic works by +freely sharing Project Gutenberg-tm works in compliance with the terms of +this agreement for keeping the Project Gutenberg-tm name associated with +the work. You can easily comply with the terms of this agreement by +keeping this work in the same format with its attached full Project +Gutenberg-tm License when you share it without charge with others. + +1.D. The copyright laws of the place where you are located also govern +what you can do with this work. Copyright laws in most countries are in +a constant state of change. If you are outside the United States, check +the laws of your country in addition to the terms of this agreement +before downloading, copying, displaying, performing, distributing or +creating derivative works based on this work or any other Project +Gutenberg-tm work. The Foundation makes no representations concerning +the copyright status of any work in any country outside the United +States. + +1.E. Unless you have removed all references to Project Gutenberg: + +1.E.1. The following sentence, with active links to, or other immediate +access to, the full Project Gutenberg-tm License must appear prominently +whenever any copy of a Project Gutenberg-tm work (any work on which the +phrase "Project Gutenberg" appears, or with which the phrase "Project +Gutenberg" is associated) is accessed, displayed, performed, viewed, +copied or distributed: + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + +1.E.2. If an individual Project Gutenberg-tm electronic work is derived +from the public domain (does not contain a notice indicating that it is +posted with permission of the copyright holder), the work can be copied +and distributed to anyone in the United States without paying any fees +or charges. If you are redistributing or providing access to a work +with the phrase "Project Gutenberg" associated with or appearing on the +work, you must comply either with the requirements of paragraphs 1.E.1 +through 1.E.7 or obtain permission for the use of the work and the +Project Gutenberg-tm trademark as set forth in paragraphs 1.E.8 or +1.E.9. + +1.E.3. If an individual Project Gutenberg-tm electronic work is posted +with the permission of the copyright holder, your use and distribution +must comply with both paragraphs 1.E.1 through 1.E.7 and any additional +terms imposed by the copyright holder. Additional terms will be linked +to the Project Gutenberg-tm License for all works posted with the +permission of the copyright holder found at the beginning of this work. + +1.E.4. Do not unlink or detach or remove the full Project Gutenberg-tm +License terms from this work, or any files containing a part of this +work or any other work associated with Project Gutenberg-tm. + +1.E.5. Do not copy, display, perform, distribute or redistribute this +electronic work, or any part of this electronic work, without +prominently displaying the sentence set forth in paragraph 1.E.1 with +active links or immediate access to the full terms of the Project +Gutenberg-tm License. + +1.E.6. You may convert to and distribute this work in any binary, +compressed, marked up, nonproprietary or proprietary form, including any +word processing or hypertext form. However, if you provide access to or +distribute copies of a Project Gutenberg-tm work in a format other than +"Plain Vanilla ASCII" or other format used in the official version +posted on the official Project Gutenberg-tm web site (www.gutenberg.org), +you must, at no additional cost, fee or expense to the user, provide a +copy, a means of exporting a copy, or a means of obtaining a copy upon +request, of the work in its original "Plain Vanilla ASCII" or other +form. Any alternate format must include the full Project Gutenberg-tm +License as specified in paragraph 1.E.1. + +1.E.7. Do not charge a fee for access to, viewing, displaying, +performing, copying or distributing any Project Gutenberg-tm works +unless you comply with paragraph 1.E.8 or 1.E.9. + +1.E.8. You may charge a reasonable fee for copies of or providing +access to or distributing Project Gutenberg-tm electronic works provided +that + +- You pay a royalty fee of 20% of the gross profits you derive from + the use of Project Gutenberg-tm works calculated using the method + you already use to calculate your applicable taxes. The fee is + owed to the owner of the Project Gutenberg-tm trademark, but he + has agreed to donate royalties under this paragraph to the + Project Gutenberg Literary Archive Foundation. Royalty payments + must be paid within 60 days following each date on which you + prepare (or are legally required to prepare) your periodic tax + returns. Royalty payments should be clearly marked as such and + sent to the Project Gutenberg Literary Archive Foundation at the + address specified in Section 4, "Information about donations to + the Project Gutenberg Literary Archive Foundation." + +- You provide a full refund of any money paid by a user who notifies + you in writing (or by e-mail) within 30 days of receipt that s/he + does not agree to the terms of the full Project Gutenberg-tm + License. You must require such a user to return or + destroy all copies of the works possessed in a physical medium + and discontinue all use of and all access to other copies of + Project Gutenberg-tm works. + +- You provide, in accordance with paragraph 1.F.3, a full refund of any + money paid for a work or a replacement copy, if a defect in the + electronic work is discovered and reported to you within 90 days + of receipt of the work. + +- You comply with all other terms of this agreement for free + distribution of Project Gutenberg-tm works. + +1.E.9. If you wish to charge a fee or distribute a Project Gutenberg-tm +electronic work or group of works on different terms than are set +forth in this agreement, you must obtain permission in writing from +both the Project Gutenberg Literary Archive Foundation and Michael +Hart, the owner of the Project Gutenberg-tm trademark. Contact the +Foundation as set forth in Section 3 below. + +1.F. + +1.F.1. Project Gutenberg volunteers and employees expend considerable +effort to identify, do copyright research on, transcribe and proofread +public domain works in creating the Project Gutenberg-tm +collection. Despite these efforts, Project Gutenberg-tm electronic +works, and the medium on which they may be stored, may contain +"Defects," such as, but not limited to, incomplete, inaccurate or +corrupt data, transcription errors, a copyright or other intellectual +property infringement, a defective or damaged disk or other medium, a +computer virus, or computer codes that damage or cannot be read by +your equipment. + +1.F.2. LIMITED WARRANTY, DISCLAIMER OF DAMAGES - Except for the "Right +of Replacement or Refund" described in paragraph 1.F.3, the Project +Gutenberg Literary Archive Foundation, the owner of the Project +Gutenberg-tm trademark, and any other party distributing a Project +Gutenberg-tm electronic work under this agreement, disclaim all +liability to you for damages, costs and expenses, including legal +fees. YOU AGREE THAT YOU HAVE NO REMEDIES FOR NEGLIGENCE, STRICT +LIABILITY, BREACH OF WARRANTY OR BREACH OF CONTRACT EXCEPT THOSE +PROVIDED IN PARAGRAPH F3. YOU AGREE THAT THE FOUNDATION, THE +TRADEMARK OWNER, AND ANY DISTRIBUTOR UNDER THIS AGREEMENT WILL NOT BE +LIABLE TO YOU FOR ACTUAL, DIRECT, INDIRECT, CONSEQUENTIAL, PUNITIVE OR +INCIDENTAL DAMAGES EVEN IF YOU GIVE NOTICE OF THE POSSIBILITY OF SUCH +DAMAGE. + +1.F.3. LIMITED RIGHT OF REPLACEMENT OR REFUND - If you discover a +defect in this electronic work within 90 days of receiving it, you can +receive a refund of the money (if any) you paid for it by sending a +written explanation to the person you received the work from. If you +received the work on a physical medium, you must return the medium with +your written explanation. The person or entity that provided you with +the defective work may elect to provide a replacement copy in lieu of a +refund. If you received the work electronically, the person or entity +providing it to you may choose to give you a second opportunity to +receive the work electronically in lieu of a refund. If the second copy +is also defective, you may demand a refund in writing without further +opportunities to fix the problem. + +1.F.4. Except for the limited right of replacement or refund set forth +in paragraph 1.F.3, this work is provided to you 'AS-IS' WITH NO OTHER +WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO +WARRANTIES OF MERCHANTIBILITY OR FITNESS FOR ANY PURPOSE. + +1.F.5. Some states do not allow disclaimers of certain implied +warranties or the exclusion or limitation of certain types of damages. +If any disclaimer or limitation set forth in this agreement violates the +law of the state applicable to this agreement, the agreement shall be +interpreted to make the maximum disclaimer or limitation permitted by +the applicable state law. The invalidity or unenforceability of any +provision of this agreement shall not void the remaining provisions. + +1.F.6. INDEMNITY - You agree to indemnify and hold the Foundation, the +trademark owner, any agent or employee of the Foundation, anyone +providing copies of Project Gutenberg-tm electronic works in accordance +with this agreement, and any volunteers associated with the production, +promotion and distribution of Project Gutenberg-tm electronic works, +harmless from all liability, costs and expenses, including legal fees, +that arise directly or indirectly from any of the following which you do +or cause to occur: (a) distribution of this or any Project Gutenberg-tm +work, (b) alteration, modification, or additions or deletions to any +Project Gutenberg-tm work, and (c) any Defect you cause. + + +Section 2. Information about the Mission of Project Gutenberg-tm + +Project Gutenberg-tm is synonymous with the free distribution of +electronic works in formats readable by the widest variety of computers +including obsolete, old, middle-aged and new computers. It exists +because of the efforts of hundreds of volunteers and donations from +people in all walks of life. + +Volunteers and financial support to provide volunteers with the +assistance they need are critical to reaching Project Gutenberg-tm's +goals and ensuring that the Project Gutenberg-tm collection will +remain freely available for generations to come. In 2001, the Project +Gutenberg Literary Archive Foundation was created to provide a secure +and permanent future for Project Gutenberg-tm and future generations. +To learn more about the Project Gutenberg Literary Archive Foundation +and how your efforts and donations can help, see Sections 3 and 4 +and the Foundation web page at https://www.pglaf.org. + + +Section 3. Information about the Project Gutenberg Literary Archive +Foundation + +The Project Gutenberg Literary Archive Foundation is a non profit +501(c)(3) educational corporation organized under the laws of the +state of Mississippi and granted tax exempt status by the Internal +Revenue Service. The Foundation's EIN or federal tax identification +number is 64-6221541. Its 501(c)(3) letter is posted at +https://pglaf.org/fundraising. Contributions to the Project Gutenberg +Literary Archive Foundation are tax deductible to the full extent +permitted by U.S. federal laws and your state's laws. + +The Foundation's principal office is located at 4557 Melan Dr. S. +Fairbanks, AK, 99712., but its volunteers and employees are scattered +throughout numerous locations. Its business office is located at +809 North 1500 West, Salt Lake City, UT 84116, (801) 596-1887, email +business@pglaf.org. Email contact links and up to date contact +information can be found at the Foundation's web site and official +page at https://pglaf.org + +For additional contact information: + Dr. Gregory B. Newby + Chief Executive and Director + gbnewby@pglaf.org + + +Section 4. Information about Donations to the Project Gutenberg +Literary Archive Foundation + +Project Gutenberg-tm depends upon and cannot survive without wide +spread public support and donations to carry out its mission of +increasing the number of public domain and licensed works that can be +freely distributed in machine readable form accessible by the widest +array of equipment including outdated equipment. Many small donations +($1 to $5,000) are particularly important to maintaining tax exempt +status with the IRS. + +The Foundation is committed to complying with the laws regulating +charities and charitable donations in all 50 states of the United +States. Compliance requirements are not uniform and it takes a +considerable effort, much paperwork and many fees to meet and keep up +with these requirements. We do not solicit donations in locations +where we have not received written confirmation of compliance. To +SEND DONATIONS or determine the status of compliance for any +particular state visit https://pglaf.org + +While we cannot and do not solicit contributions from states where we +have not met the solicitation requirements, we know of no prohibition +against accepting unsolicited donations from donors in such states who +approach us with offers to donate. + +International donations are gratefully accepted, but we cannot make +any statements concerning tax treatment of donations received from +outside the United States. U.S. laws alone swamp our small staff. + +Please check the Project Gutenberg Web pages for current donation +methods and addresses. Donations are accepted in a number of other +ways including including checks, online payments and credit card +donations. To donate, please visit: https://pglaf.org/donate + + +Section 5. General Information About Project Gutenberg-tm electronic +works. + +Professor Michael S. Hart was the originator of the Project Gutenberg-tm +concept of a library of electronic works that could be freely shared +with anyone. For thirty years, he produced and distributed Project +Gutenberg-tm eBooks with only a loose network of volunteer support. + + +Project Gutenberg-tm eBooks are often created from several printed +editions, all of which are confirmed as Public Domain in the U.S. +unless a copyright notice is included. Thus, we do not necessarily +keep eBooks in compliance with any particular paper edition. + + +Most people start at our Web site which has the main PG search facility: + + https://www.gutenberg.org + +This Web site includes information about Project Gutenberg-tm, +including how to make donations to the Project Gutenberg Literary +Archive Foundation, how to help produce our new eBooks, and how to +subscribe to our email newsletter to hear about new eBooks. diff --git a/32048-0.zip b/32048-0.zip Binary files differnew file mode 100644 index 0000000..25e1edf --- /dev/null +++ b/32048-0.zip diff --git a/32048-8.txt b/32048-8.txt new file mode 100644 index 0000000..6220f56 --- /dev/null +++ b/32048-8.txt @@ -0,0 +1,5377 @@ +The Project Gutenberg EBook of Cottage Building in Cob, Pis, Chalk and +Clay, by Clough Williams-Ellis + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Cottage Building in Cob, Pis, Chalk and Clay + a Renaissance (2nd edition) + +Author: Clough Williams-Ellis + +Commentator: J. St. Loe Strachey + +Release Date: April 19, 2010 [EBook #32048] + +Language: English + +Character set encoding: ISO-8859-1 + +*** START OF THIS PROJECT GUTENBERG EBOOK COTTAGE BUILDING IN COB *** + + + + +Produced by Louise Hope, David Clarke and the Online +Distributed Proofreading Team at https://www.pgdp.net (This +file was produced from images generously made available +by The Internet Archive/American Libraries.) + + + + + + +[This e-text comes in three forms: Unicode (UTF-8), Latin-1 and ASCII. +Use the one that works best on your text reader. + + --If "oe" displays as a single character, and apostrophes and + quotation marks are "curly" or angled, you have the UTF-8 version + (best). If any part of this paragraph displays as garbage, try + changing your text reader's "character set" or "file encoding". + If that doesn't work, proceed to: + --In the Latin-1 version, "oe" is two letters, and apostrophes and + quotation marks will have the straight ("typewriter") form. The word + "Pis" still has its accent, "" is a single letter, and the + fractions are one piece each. Again, if you see any garbage + in this paragraph and can't get it to display properly, use: + --The ASCII-7 or rock-bottom version. All accents are now gone, and + fractions appear as "1/2". + +In illustration captions, small capitals are shown as +text+; in the +advertising, the +same symbols+ represent boldface. + +Headers of odd-numbered pages changed from page to page. These have been +marked as [Headnote] and are added to the Table of Contents in brackets +to aid in text searching. + +In the body text, _s._ and _d._ (shillings and pence) were always +italicized; in the advertising, all prices were printed in boldface. +Both have been left unmarked to reduce visual clutter. + +Errors and other problems are listed at the end of the e-text.] + + + + + COTTAGE BUILDING IN + COB, PIS, CHALK & CLAY + + + + + [Illustration: Publisher's Device {COUNTRY LIFE}] + + _First Edition, September 1919_ + _Second Edition (Revised and Enlarged), July 1920_ + + + + + [Illustration: + +Cob House built by Mr. Ernest Gimson, + near Budleigh Salterton, Devon.+ + _Frontispiece_] + + + + + COTTAGE BUILDING + + in + + COB, PIS, CHALK & CLAY + + _A Renaissance_ + + + By + CLOUGH WILLIAMS-ELLIS + + _With An Introduction_ + By + J. St. LOE STRACHEY + + + Second Edition + Revised And Enlarged + + + London + Published at the Offices of "Country Life,"20, + Tavistock Street, Covent Garden, W.C.2, andby + George Newnes, Ltd., 8-11, Southampton Street, + Strand, W.C.2. New York: Charles Scribner's Sons + MCMXX + + + + +AUTHOR'S PREFACE TO THE SECOND EDITION + + +The exhaustion of the first edition of this book, within so short a time +of its publication, makes it difficult to add much new matter for the +reissue now called for, or, in the light of subsequent research and +experience, to revise what had already been written. + +Any book that seemed to show a way of meeting the present building +difficulties, however partially, was fairly assured of a welcome, but +the somewhat unforeseen demand for my small contribution to the great +volume of literature on cottage-building is, Ithink, to be attributed +chiefly to its description of Pis-building. + +Of the very large number of letters that reach me from readers of the +book, quite ninety-nine out of every hundred are concerned with Pis. + +The other methods of building have their advocates and exponents, but it +is clearly Pis that has caught the attention of the public as well as +of the Press both at home and abroad, and it is to this method of +construction that I have chiefly devoted my attention since the writing +of the book as it first appeared. + +In our English climate Pis-building is a summer craft, and the +small-scale experiments of one person through a single summer cannot in +the nature of things add very greatly to the sum of our knowledge of +what is possible with Pis and of what is not. + +Most of the new data have come through the building of Mr. Strachey's +demonstration house, an account of which is included in the present +volume. + +At the time of writing, various tests are being carried out with the +help of the National Physical Laboratory; but the results, though +exceedingly encouraging, are not yet ready for publication.[1] + +The fact that Pis-building is essentially a "Dry-earth method" makes +necessary the creation of artificial summer conditions under which the +experiments may be conducted during the past winter. As a result of +these researches, aconsiderable mass of useful data has become +available for the opening of the present building season.[2] + +Much helpful information is also likely to come to us from the Colonies, +particularly from Rhodesia and British East Africa, where there is great +activity in Pis-building, and where there is no "close season" such as +our winter imposes upon us here. + +It is instructive also to note that great interest in Pis-building has +been aroused in Canada and in Scandinavia, the two countries that we +were wont to associate particularly with timber-building. + +From both I have received a number of letters complaining of "the lumber +shortage," and discussing the advantages of Pis as compared with their +traditional wood-construction. + +If these great timber countries are themselves feeling the pinch, the +advocates of wooden houses for England may find that they are not merely +barking up the wrong tree, but up a tree that is not even there. + +The timber famine is, in any case, a calamity to anyone dependent on +building, that is to everyone, for even a Pis house must still have a +roof and floors and joinery. + +But to invoke the timber house as our salvation under existing +conditions seems to be singularly perverse and unhelpful. Pis, at all +events, seems to offer us a more promising field for exploration than +most of the other heterodox methods of construction that have been +suggested, too often upon credentials that will not bear any but the +most cursory scrutiny. + +Pis, even now, is still in its experimental infancy. + +It has yet to prove itself in the fields of National Housing and of +competitive commercial building schemes on a large scale. + +Lastly, Pis does not claim to solve the housing problem. There is no +solution unless, by some miracle, the present purchasing power of the +sovereign appreciates by 200 per cent. + + CLOUGH WILLIAMS-ELLIS. + + 22, South Eaton Place, + London, S.W.1. + _May 1920._ + + + [Footnote 1: Certain of these have since been issued and will + be found in Appendix IV. at the end of the book.] + + [Footnote 2: See Appendix IV.] + + + + + CONTENTS + + [Text shown in brackets was taken from headnotes and added here + by the transcriber.] + + Page + + INTRODUCTION 11 + [The Search for Cheap Material -- Experiments with + "Pis" -- Rammed Chalk, "Pis de Craie" -- Pis in + Moulds -- Cob and Chalk -- Pis--a South African + Lead -- The Discovery of the Old] + + GENERAL SURVEY 26 + [The House Famine -- Local Materials] + + I. COB 33 + [The Beauty of Cob -- Method of Building -- + Implements -- Walls and Roofs -- Protection -- + Raleigh's House -- Mr. Baring-Gould -- Old Cob Lore + -- Mr. Fulford's Evidence -- A Champion of Cob] + + II. PIS DE TERRE 57 + [Method of Building -- The Ramming -- Suitable Soils + -- Experiments -- Preparation of the Earth -- The + Strength of Pis -- A Pis Church -- Indian and + Colonial Practice -- Plastering -- The Right + Quantity of Water -- Pis Buildings at Empandeni -- + Pis Buildings for Settlers -- Builders' Aversions + -- Number of Men Required -- Pis in New Zealand -- + Pis Shuttering -- If Reason Rule -- The Newlands + Specification -- A Swedish Contribution -- + A Pis-Builder's School -- Alternative Shutterings + -- South Africa -- Soils] + + III. CHALK 107 + [Winter Work Barred -- Garden Walls -- Cost of Three + Cottages -- Expensive Scaffolding Avoided -- Block + Chalk] + + IV. UNBURNED CLAY AND EARTH BRICKS 121 + [Use for Unskilled Labour -- "Substantial and Cool"] + + APPENDIX 127 + [Distempers and Limewashes -- Local Materials -- + Cost per Foot Cube -- Pis Tests] + + INDEX 139 + + + + +ILLUSTRATIONS + + COB HOUSE BUILT BY MR. ERNEST GIMSON, + NEAR BUDLEIGH SALTERTON, DEVON _Frontispiece_ + + Facing Page + PIS WAGGON-HOUSE AT NEWLANDS CORNER 18 + THE NEWLANDS WAGGON-HOUSE (INTERIOR) 18 + THE BEGINNING OF A PIS FRUIT-HOUSE 19 + THE FRUIT-HOUSE COMPLETED WITH ROOF OF PEAT BLOCKS + ON ROUGH BOARDING 19 + MODEL OF A PIS DE TERRE HOUSE TO BE BUILT IN + THREE SUCCESSIVE STAGES 22 + WAYSIDE STATION OF PIS AT SIMONDIUM, SOUTH AFRICA, + DESIGNED BY MR. HERBERT BAKER 23 + FRONT AND BACK ELEVATIONS OF COTTAGE DESIGNED BY + SIR EDWIN LUTYENS AND MR. ALBAN SCOTT 28 + PLAN OF COTTAGE DESIGNED BY SIR EDWIN LUTYENS + AND MR. ALBAN SCOTT 29 + ANOTHER VIEW OF THE COB HOUSE BUILT BY MR. + ERNEST GIMSON, NEAR BUDLEIGH SALTERTON, DEVON 34 + A FINE SPECIMEN OF A DEVONSHIRE COB HOUSE 35 + A DEVONSHIRE COB FARMHOUSE, PROBABLY BETWEEN + 200 AND 300 YEARS OLD 36 + A COB-BUILT VILLAGE 37 + A DEVONSHIRE FARM, LOCAL MATERIAL (COB) 42 + DEVON COUNTRY HOUSE, BUILT OF DEVON COB 43 + COB HOUSE TEMP. ELIZABETH, LEWISHILL 44 + ANOTHER DEVONSHIRE (COB) FARMHOUSE, WEEKE BARTON 45 + CEILINGS OF MODELLED PLASTER FROM OLD COB HOUSES IN DEVON 46 + A COB GARDEN-WALL WITH THATCHED COPING 47 + PIS PLANT AND IMPLEMENTS 58 + DIAGRAM OF MARK V PIS SHUTTERING 88 + MARK V SHUTTERING 89 + A SIMPLE MOULD FOR PIS BLOCKS 90 + BLOCK-MOULDS, LARGE AND SMALL 90 + SKETCH OF A PIS HOUSE IN COURSE OF ERECTION 91 + THE NEWLANDS CORNER BUILDING 92 + THE COTTAGE FROM THE SOUTH-EAST 93 + THE GARDEN COURT 93 + THE BACKYARD 94 + FRAMING THE ROOF 95 + AN INTERIOR, SHOWING FIRE-BRICK HEARTH FIRE 95 + DETAILS OF CHALK CONSTRUCTION AT AMESBURY 110 + COTTAGES AT COLDHARBOUR, AMESBURY 111 + THREE CHALK COTTAGES AT HURSLEY PARK 114 + MARSH COURT, HAMPSHIRE 116 + BRICK-AND-CHALK VAULTING AT THE DEANERY GARDEN, SONNING 117 + ONCE CORN HALL, NOW COUNCIL SCHOOL 122 + A ROW OF CLAY-LUMP COTTAGES 122 + ENGINEERING WORKSHOPS 123 + + + + +CONSIDERATIONS + + + "IF ALL AVAILABLE BRICKWORKS WERE TO PRODUCE AT THEIR HIGHEST LIMIT + OF OUTPUT AND WITH ALL THE LABOUR THEY WANTED AT THEIR DISPOSAL THEY + COULD ONLY TURN OUT 4,000,000,000 BRICKS IN A YEAR AS AGAINST A + PRE-WAR AVERAGE OF 2,800,000,000."--(_See Report by Committee + appointed by Ministry of Reconstruction to consider the post-war + position of building._) + + The first year's programme of working-class housing _alone_ calls + for at least 6,000,000,000 bricks. That is to say, unless wall + materials other than brick are freely used, we shall fall alarmingly + short of what the population of Great Britain needs in bare + accommodation, and all building and engineering projects whatsoever + other than housing must be postponed indefinitely. + + "THE COUNTRY DISTRICTS OF ENGLAND AND WALES ARE UNSURPASSED FOR + VARIETY AND BEAUTY OF CHARACTER, AND IT WOULD BE NOTHING LESS THAN A + NATIONAL MISFORTUNE IF THE INCREASED DEVELOPMENT OF SMALL HOLDINGS + WERE TO RESULT IN THE ERECTION OF BUILDINGS UNSUITED TO THEIR + ENVIRONMENT AND UGLY IN APPEARANCE."--(_Extract from the report + submitted by the Departmental Committee appointed to inquire as to + Buildings for Small Holdings, 1913._) + + + + +INTRODUCTION + + + I + +The country is faced by a dilemma probably greater and more poignant +than any with which it has hitherto had to deal. It needs, and needs at +once, amillion new houses, and it has not only utterly inadequate +stores of material with which to build them, but has not even the plant +by which that material can be rapidly created. There is not merely a +shortage, but an actual famine everywhere as regards the things out of +which houses are made. Bricks are wanted by the ten thousand million, +but there are practically no bricks in sight. All that the brickyards of +the United Kingdom can do, working all day and every day, is to turn out +something like four thousand million a year. But to those who want +houses at once, what is the use of a promise of bricks in five years' +time? To tell them to turn to the stone quarries is a mere derision. Let +alone the cost of work and of transport, it is only in a few favoured +places that the rocks will give us what we want. Needless to say we are +short, too, of lime and cement, and probably shall be shorter. _No coal, +no quicklime_, and _No coal, no cement_, and as things look now, it is +going to be a case, if not of no coal, at any rate of much less coal. +Even worse is the shortage in timber--the material hitherto deemed +essential for the making of roofs, doors, windows and floors. Raw timber +is hardly obtainable, and seasoned timber does not exist. The same story +has to be told about tiles, slates, corrugated iron, and every other +form of "legitimate" roofing substance. There are none to be had. + +In this dread predicament what are we to do as a nation? What we must +not do is at any rate quite clear. We must not lie down in the high road +of civilisation and cry out that we are ruined or betrayed, or that the +world is too hard for us, and that we must give up the task of living in +houses. Whether we like it or not we have got to do something about the +housing question, and we have got to do it at once, and there is an end. +Translated into terms of action, this means that as we have not got +enough of the old forms of material we must turn to others and learn how +to house ourselves with materials such as we have not used before. Once +again necessity must be the mother of invention, or rather, of invention +and revival, for in anything so old and universal as the housing problem +it is too late to be ambitious. Here we always find that there has been +an ancient Assyrian or Egyptian or a primitive man in front ofus. + +It is the object of the present book to attack part of the problem of +how to build without bricks, and indeed without mortar, and equally +important, as far as possible without the vast cost of transporting the +heavy material of the house from one quarter of England to another. That +is my apology for introducing to the public a work dealing with what I +can hear old-fashioned master-builders describing as the "bastard" forms +of construction. One of these is Pis de terre, the old system of +building with walls formed of rammed or compressed earth: asystem which +was once known throughout Europe and of which the primitive tribesmen of +Arizona and New Mexico knew the secret. Down to our own day it has been +practised with wonderful success in the Valley of the Rhne. Then come +our own cob, once the cottage material _par excellence_ of Devonshire +and the West of England, our system of building with plain clay blocks, +aplan indigenous in the Eastern counties, and again the use of chalk +and chalk pis. + + + [Headnote: The Search for Cheap Material] + + PIS DE TERRE + +For me Pis de terre, ever since I heard of it, has offered special +attractions. It, and it alone provides, or if one must be cautious, +appears to provide the way to turn an old dream of mine and of many +other people into a reality. My connection with the problem of housing, +and especially of rural housing, _i.e._ cottage housing, now nearly a +quarter of a century old, has been on the side of cheap material. +Rightly or wrongly (Iknow that many great experts in building matters +think quite wrongly), Ihave had the simplicity to believe that if you +are to get cheap housing you must get it by the use of cheap material. +It has always seemed to me that there is no other way. What more natural +than first to ask why building material was so dear, and then what was +the cause of its dearness? Ifound it in the fact that bricks are very +expensive things to make, that stones are very expensive things to +quarry, that cements are very expensive things to manufacture, and worst +of all, that all these things are very heavy and very expensive to drag +about the country, and to "dump" on the site in some lonely situation +where cottages or a small-holder's house and outbuildings are, to use +the conventional phrase, "urgently demanded." Therefore, to the +unfeigned amusement, nay, contempt of all my architectural friends, +Ispent a great deal of my leisure in the years before the war in +racking my brains in the search for cheap material. My deep desire was +to find something in the earth out of which walls could be made. My +ideal was a man or group of men with spades and pickaxes coming upon the +land and creating the walls of a house out of what they found there. +Iwanted my house, my cottage in "Cloud-Cuckoo Land," to rise like the +lark from the furrows. But I was at once dissuaded from my purpose by +cautious and scientific persons. The chemists, if they did not scoff +like the architects, were visibly perturbed. "Your dream is impossible," +they said. "Nature abhors it as much as she used to be supposed to abhor +a vacuum. If your soil is clay, and you can afford the time and cost of +erecting kilns, and bringing coal to the spot to make the bricks, you +can no doubt turn the earth on the spot into a house, but even then you +had far better buy them of those that sell. Your dream of having some +chemical which will mix with the earth and turn it into a kind of stone, +is the merest delusion. It is the nature of the earth to kill anything +in the way of cement that is mixed with it. For example, even a little +earth will kill concrete or mortar. Unless you wash your sand most +carefully, and free it from all earth stain, you will ruin your concrete +blocks." Iappeared to be literally "up against" abrick wall. It was +that or nothing. And then, and when things seemed at their very worst, +akind correspondent of _The Spectator_ showed me a way of escape. +Ifelt like a man lost in underground passages who suddenly sees a tiny +square of light and knows that it means the way out. Somebody wrote, +from South Africa I think, asking why I didn't find the thing I wanted +in Pis de terre, much used in Australia, and occasionally in Cape +Colony. Then came a rush of enlightenment. People who had seen and even +lived in such houses wrote to _The Spectator_, and the world indeed for +the moment seemed alive with Pis de terre. Iwas even lent the +"Farmer's Handbook" of New South Wales, in which the State Government +provides settlers with an elaborate description of how to build in Pis, +and how to make the necessary shuttering for doing so. It was then, too, +that I began to hear of the seventeenth and eighteenth-century buildings +of Pis in the Rhone Valley. In fact, everybody but I seemed to know all +there was to be known about Pis de terre. For the moment indeed, the +situation seemed like that described in _Punch's_ famous picture of the +young lady and the German professor. "_What is Volapuk?_" asks the young +lady. "_Ze universal language_," says the professor. "_Where is it +spoken?_" "_No vairs._" Pis de terre appeared to be the universal +system of building, but as far as I could make out, it was practised "no +vairs," or at any rate not in Europe. + + + [Headnote: Experiments with "Pis"] + + II + +I had got as far as the position described above, when down swept the +war upon Europe, and everything had to be postponed in favour of the +immediate need of filling the ranks of the nation's army and teaching +the men how to fight our enemies. As the war went on, however, the +demand for rapid, cheap, and temporary building became very great, and I +felt I should be justified in trying some experiments with Pis de +terre, even in spite of the difficulty of obtaining labour. + +I think I can best illustrate the nature of Pis and what it can do, and +I believe will do, if I shortly recount in chronological order these +humble pioneer efforts. + +In the summer of 1915 I found that it was necessary in the interests of +the hospital established in my house to find a place in which to store +apples, for the men in blue consumed them in incredible quantities. +Ithought I would try Pis. Accordingly, Ihad some shuttering made on +the Australian model--not splendid scientific shuttering such as is +described in the body of this work, but still shuttering quite +sufficient for the purpose. With great rapidity a little fruit-house was +put up, roofed with boards, and covered with blocks of compressed peat +in order to make a roof which would be both vermin-proof and also keep +out the heat and the frost. In my ignorance and my hurry, Inow find +that I violated every sound rule of Pis construction. Ibuilt the walls +during a week of rain, when the earth was wet, which was a great +mistake; and I did not clear out the stones, which was another error +that prevented the walls from being homogeneous. Worst of all, as soon +as the walls were built (and very pretty walls they were, looking +something like soft brown marble), Ipainted them over with tar, which +of course would not enter the wet wall, but only made a skin, which in a +few months peeled off exactly like the bark off a plane tree. Yet in +spite of this ignorant mishandling of my material, the little +fruit-house is still standing and sheltered till January the few apples +Nature allowed us to gather last autumn. It looks disreputable, but +there has been no structural collapse, nor will therebe. + + [Headnote: Rammed Chalk, "Pis de Craie"] + +No sooner was the fruit-house finished than I was met by the demand of +my wife, the commandant of the hospital, to add to my house a patients' +dining-room, which would be bright, dry, airy, warm, and comfortable, +and be large enough for forty men to have their meals in, and to use as +a sitting-room during the rest of the day. The local builder said that +it was impossible to make a wooden addition, for there was no wood to be +procured, or to build in bricks, since my house stands 600 ft. above the +sea on an isolated chalk down. Croesus would have found it difficult at +that time to build on my site, and for the ordinary economic +man--"L'homme quarantes cus"--it was quite impossible. But the room +had got to be built, for the men were there, and built at once, since +the out-of-door life of July and August could not continue. There was +nothing to do but to fall back upon Pis. Idecided to be ambitious and +to experiment, not merely in Pis de terre, but in what I then +thought--and perhaps rightly--was a new form of Pis, _i.e._ Pis de +craie or compressed chalk. My shuttering therefore was put up. Ahole +not very far off was dug in the earth, the chalk which was almost at the +surface was quarried out, and we began to build the wall, candid and +contemptuous friends telling us of course that the chalk wall would +never stand the frosts in so exposed a position, and that the wall, if +made, would certainly explode! Everyone worked at that wall; the nursing +staff, the coachman, an occasional visitor, aschoolboy, acouple of boy +scouts, members of the National Reserve who were guarding a "vulnerable +point" close by, and even some of the patients. Patients as a rule will +endure any toil with the utmost good temper if it is for the purposes of +sport. If the task is useful it does not interest them. Still, awall +which might explode offered a certain attraction. We worked with more +zeal than discretion, but happily I had it in my mind that homogeneity +was the essential, and therefore the hard nuggets of chalk as they were +thrown into the shuttering to be compressed by the rammers were first +chopped up with spades, much as one minces meat. The wall had no +foundations. In Pis you can make your foundations, so to speak, as you +go, through the simple process of ramming. Anyway, and to cut a long +story short, the wall was made, was able to receive the roof, for which +happily the local builder found some material, and not only did the wall +stand, but showed a very creditable exterior. Its weight was of course +enormous, for there were some twenty tons of chalk put into it. In spite +of the irregularity of the labour it did not take more than ten or +twelve days to build. To prevent the wet and frost getting into it, +Ipainted the main front with a patent liquid material for rendering +walls damp-proof. The Chalk Pis wall not only served its purpose, but +served it very well. The room proved extraordinarily warm and +comfortable, largely owing no doubt to the fact of a solid, very dry, +18-in. wall on the north-east side. + + + III + +My next venture was in response to an urgent appeal from a farm tenant +to build him a waggon house. The result is seen in the accompanying +illustration. This building, about 40 ft. by 30 ft., was made purely of +earth, but some experiments were tried in the way of introducing hurdles +into the shuttering in order to afford a surface to which plaster could +easily cling. Suffice it to say that the plain earth, without plaster or +any covering, more than justified itself. One part of the wall is very +much exposed to the weather, but it has stood the rains and the frosts +of three very bad winters without turning a hair. Lovers of the +picturesque may like to know that it presents a pleasant face of light +ochre, upon which a pale green efflorescence of lichen has appeared of +late. Anyway, the frost has not touchedit. + + + IV + +Next I made some experiments in chalk farmyard walls. Unfortunately, +however, one of these, which was not made homogeneous by chalk mincing, +_i.e._ in which the nuggets of chalk were not properly broken up, got +the wet into it, and true to the candid friend's prophecy did literally +explode in the big frost of 1917-18. Another very pretty chalk wall is, +however, standing to this day. But though Chalk Pis will, Ithink, do +well if properly made and properly protected, it is somewhat of a +doubtful material for anything except a building with a good overlay of +roof. Another structure put up by me was a largish gardener's potting +shed. This was built purely of earth, and in dry weather. When the walls +were perfectly dry, the local road authorities kindly came with their +tar spray and sprayed it with hot tar, with most excellent results. The +hot tar really entered instead of merely making a skin, with the result +that the external walls thus treated resembled a section of tarred road +stood up on end. + + [Illustration: + +Pis Waggon-house at Newlands Corner.+ + An experiment in rendering.] + + [Illustration: + +The Newlands Waggon-house.+ + Interior.] + + [Illustration: + +The Beginning of a Pis Fruit-house.+] + + [Illustration: + +The Fruit-house Completed With Roof of Peat Blocks + on Rough Boarding.+] + +I may add that I lent my Pis shuttering to a Guildford Volunteer +Battalion, who in a ten-hour day, or rather, two days of five hours +each, built an excellent hut about 20 ft. square and 10 ft. high, and +thus showed that a platoon might house themselves with Pis in a day, +provided they had roofing material ready. This building had subsequently +to be destroyed, because the ground on which it stood was wanted for +another purpose. When it was knocked down the house-breakers were +astonished at the strength and tenacity of the walls. Yet the earth out +of which they were made was particularly bad--as one of the volunteers +expressed it, not earth, but merely leaf-mould and horse-manure. The +site had, as a matter of fact, been a suburban garden for at least two +hundred years. + + + V + +Before I leave the record of these terrestrial adventures I may note +that in the early stages I received a great deal of help and +encouragement from General Sir Robert Scott-Moncrieff. He was indeed so +much struck by them that he drew up a series of instructions for walls +of Pis work which were issued to all engineer companies at the front in +case they might have opportunities for experimenting. These instructions +were based upon the Australian book and embodied the very simple form of +shuttering there recommended. The diagram that accompanied them is +reproduced in the Appendix to the present volume. + + + [Headnote: Pis in Moulds] + + VI + + PIS IN MOULDS + +There is one thing more to be said about Pis. Ibelieve that a useful +development of the system may be found in the plan of ramming earth into +moulds and making earth blocks, something like concrete blocks. Moulds +of this kind are easy to make and are specially suitable when the soil +is somewhat clayey in its nature. They have the advantage of being much +cheaper than shuttering, and of being capable of being handled by one +man without assistance. With a strong wooden mould and a good rammer a +small-holder may easily build his own pigsty, his own chicken house, and +all the small outbuildings he requires, if not indeed add an extra room +to his house. Iam at present experimenting with these blocks and only +yesterday had the pleasure of seeing a sergeant (R.A.M.C), discharged +through ill-health and now trying to turn himself into a small-holder, +building a pigsty with the help of one of my moulds. + + + VII + +_Apropos_ of the elusive universality and yet non-existence of Pis +work, the following personal anecdote or footnote to compressed earth +may amuse my readers. Happening to be sleeping in a bedroom at Brooks's +Club in 1916, Inoticed a charming Regency bookcase full of old books. +Among them was a copy of a _Cyclopdia_ of 1819. Ithought it would be +amusing to see whether there was any mention of Pis de terre. What was +my astonishment to find that what I thought was my own special and +peculiar hobby and discovery was treated therein at very great length +and with very great ability, but treated not in the least as anything +new or wonderful, but instead as "this well-known and greatly +appreciated system of building, etc., etc." To complete the irony of the +situation the fact was mentioned that a Mr. Holland had lately sent to +the Board of Agriculture a memorandum as to how to put up houses and +farm-buildings in this form of construction. My hair rose on my head, +for I had just committed a similar official indiscretion myself, and had +been bombarding appropriate authorities with what I thought must be a +complete novelty. Truly one can never be first or do anything new. It is +always "in the Files," as Mr. Kipling says. Even in our most original +moments we only keep on feebly imitating somebody else. The claim to +originality is nothing but a muddy mixture of pride and ignorance. What +did, however, somewhat amaze me was the calm statement of the +_Cyclopdia_ that this system of building was now well known in the +counties of--and then came the names of practically all the counties of +Southern England. And yet I had been keenly on the look-out for such +buildings for several years. The cynic will say that they had all fallen +down. That only shows the weakness of the cynic's point of view. The +truth is they are often concealed under various disguises of plaster, +paint, and weather tiles. Few people know what their own walls are +really made of till they try to cut a new opening for a door or a window +in them. + + + [Headnote: Cob and Chalk] + + VIII + + COB AND CHALK + +Of Cob I know little by actual experiment. It is fully dealt with in the +body of this work, and readers will find that it is a kind of mud or +clay concrete reinforced with straw. It is therefore totally and +absolutely different from Pis. One is wet, the other dry. + +All that need be said about chalk is said by the author of the present +book. + + + IX + + A POSTSCRIPT + +In the body of this work mention is made of a very successful experiment +in Pis de terre made by the officials of a Rhodesian mining company; +the outcome, Iam proud to think, of my pre-war advocacy of Pis in _The +Spectator_. No sooner had my introduction been finished than there came +by way of postscript an exceedingly interesting series of photographs, +sent to me by Mr. Pickstone, agentleman very well known in South Africa +for his fruit gardens, his peaches, and his apricots. On the strength of +what he had read in _The Spectator_, Mr. Pickstone lately undertook to +build a station building and station-master's house for the railway +station at Simondium in the Drakenstein Valley, aplace which during the +summer is noted for its great heat. In the January number of the _South +African Railways and Harbours Magazine_, Mr. Pickstone gives a detailed +account of his bold and successful experiment and illustrates it by a +reproduction of some of his photographs. Here is his own account of what +he did. + + * * * + + [Headnote: Pis--a South African Lead] + +"It must have been about eighteen months ago that the railway +administration decided to promote Simondium Siding to the dignity of a +station. As a siding, it had always been a busy place in the fruit +season, during which time a permanent checker had for some years been +kept quite busy, his accommodation being a couple of small tin shanties, +and he had been accustomed to board out where he could. Now we were to +have a 'pukka' station-master and, presumably, suitable premises. The +department quickly got to work and the station-master's house arrived. +It was what one might call a second-hand, or even a third- or +fourth-hand one, consisting of the inevitable sheets of galvanised iron +and the ever-essential Oregon and Swedish timber. Our new station-master +also shortly afterwards arrived, and turned out to be a married man with +a wife and four children. The station-master was not a grouser, but +during the hot summer--and it is terribly hot in the Drakenstein Valley +during that time of the year--he complained to me that it was almost +impossible to hold on, owing to the conditions under which he and his +family had to live. It was just about this time that I saw in _The +Spectator_ a series of articles strongly advocating 'Pis de terre' +construction for buildings of all kinds; especially was it recommended +as a war-time expedient for rapid and economical construction for +barracks and hospitals, and, indeed, it was strongly recommended by Mr. +St. Loe Strachey, the editor, for all sorts of general building and +military purposes. It is a curious fact, which many readers could +verify, that frequently one lives one's life under certain conditions, +and in reality remains absolutely blind to their presence and +potentialities. Here was I, living in a country where some of the most +beautiful old homesteads are on the principle of the 'Pis de terre' +construction, and a large proportion of the older farm buildings in this +district also built of similar material, with the additional pleasing +accompaniment of beautiful beams, ceilings and floors made of colonial +pine--one may advisedly add, the _despised_ colonial pine. Some of these +buildings have stood the wear and use of close on a century, and are +still an object of joy to those privileged to have an eye to see. Here +lived I, as I say, blind to its potentialities for to-day, although it +had been clearly appreciated and carried out with the most charming and +solid results by our great-grandfathers in the old slave-labour days." + + * * * + + [Illustration: + +Model of a Pis de Terre House to be built in + Three Successive Stages.+ + The right wing is planned to be built first as a complete + small cottage, eventually becoming service and servants' quarters. + _Clough Williams-Ellis, Architect_.] + + [Illustration: + +Wayside Station of Pis at Simondium, South Africa, + designed by Mr. Herbert Baker.+] + +The supervising architect, Mr. Kendall, who was responsible for carrying +out the work to the admirable design of Mr. Herbert Baker, gives the +following description of the way the work was actually executed, which +contains several very useful hints: + + * * * + +"The construction of walls determined upon was that known as 'Pis de +terre,' consisting of earth walls some 18 in. to 24 in. thick, which owe +their solidity to a simple process of ramming between wooden casings +previously placed in position on both sides. These walls are built in +stages of some 3 ft. in height, the wood casing being raised at +intervals as required. The frames for doors and windows are placed in +position at the right time, and anchored into the walls by means of long +hoop iron ties. These walls, when completed, give a surface almost as +hard as burnt brick, but the external angles present a slight point of +weakness, as from their exposure they would be naturally inclined to +chip away in cases of rough usage. In order to overcome this it was +arranged that irregular brick quoins should be embedded in the angles +all the way up as the work proceeded. The walls, when completed, were +then plastered and whitewashed, and present as good an appearance as +more expensively plastered brickwork. As additional security the weather +sides were given, prior to whitewashing, acoat of hot gas tar direct on +the plaster, which in all exterior work was lime plus 10 per cent. +cement. The roofs are of thatch with a fairly good overhang at the eaves +in order to form a protection for the walls." + + * * * + +On one point, however, we may reassure Mr. Kendall. Ido not think he +need be afraid of his walls being destroyed by the weather even if he +has no overhang. Part of a Pis wall in my cart-shed, built in a very +exposed situation, has no overhang. Further, the wall is not covered by +cement or any other protective covering. The compressed earth was left +quite bare, and yet the three worst winters of alternating wet and frost +known for many years have made no impression upon the wall. It seems to +be both rain-proof and frost-proof. + +I may add that Mr. Pickstone informs me in a letter dated February 19th +that the Pis walls have proved an enormous success from the point of +view of protection from the heat. Whereas in an iron building lined with +wood the temperature in the hot weather went up to 104 degrees +Fahrenheit, in the station-master's Pis de terre dining-room the +thermometer registered only 86 degrees. Those who have ever lived where +such temperatures prevail will note the immense advantage gained by the +Pis walls. Such temperatures try strong men and women, and for children +they are positively death-dealing. With so successful an experiment as +that at Simondium before my eyes, Iam beginning to feel that I may live +to correct my view that this universal system of building is practised +"no vairs." + + + [Headnote: The Discovery of the Old] + + X + + PLINY ON PIS DE TERRE + +Now for something which I have kept as the _bonne bouche_ of my earthy +story. At the end of my researches and experiments I found that Pliny +has got it all in his _Natural History_ in six lines! There is no need +for more words. + +"_Have we not in Africa and in Spain walls of earth, known as +'formocean' walls? From the fact that they are moulded, rather than +built, by enclosing earth within a frame of boards, constructed on +either side. These walls will last for centuries, are proof against +rain, wind, and fire, and are superior in solidity to any cement. Even +at this day Spain still holds watch-towers that were erected by +Hannibal._" --_Pliny's "Natural History,"_ Bk. XXXV, chapter xlviii. + + J. ST. LOE STRACHEY. + + Newlands Corner, Surrey. + + + + +GENERAL SURVEY + + +Always necessity has been the mother of invention. The war has proved +her prolific indeed, and her teeming offspring are seen in the +multiplicity of war contrivances and the bewildering array of +substitutes for the once common things of our daily life. Where +necessity has been most dire, there invention has unfailingly come to +the rescue with the most amazing "Ersatz" products to replace the +vanished originals. + +At any rate it pleases us to attribute the truly astonishing feats of +the Germans in this direction to their greater need rather than to any +superior ingenuity or enterprise on their part. + +That their success was often no more than moderate will be readily +admitted by anyone who, for instance, has made trial of their "Ersatz" +cigars or ration coffee. + +Still, need did at least awaken prodigious effort, ingenuity, and +enterprise--all co-ordinated and concentrated on the business of making +good a hundred paralysing deficiencies. + + [Headnote: The House Famine] + +In this present matter of National Housing the shortage of all the +generally recognised building materials as well as of actual houses is +extreme and grave. Effort, ingenuity, and enterprise in overcoming these +insufficiencies are as urgently and vitally necessary to England in +Peace as ever they were to Germany in war. Little will be said here of +the direct and intimate connection between good houses and good +citizens. + +It is assumed that those who go to the pains of reading this book have +at least glanced at the Housing Reports, and drawn certain disquieting +conclusions from the criminal and vital statistics with which the case +for reform is reinforced. + +In a recent speech the Registrar-General said: "War does not only fill +the graves, it also empties the cradles." This is no less true of bad +and inadequate housing. + +Only the most reckless and thick-skinned of the poorer population will +adventure on marriage and the bringing up of a family whilst the odds +against decent and reasonable housing persist as at present. + +True, "Housing" is very properly being given considerable prominence in +the press, and scarcely a day passes but there appears an article or +letter dealing with this question. + +Usually we are left but little wiser than we were, whilst if we chance +to know something about the subject, the general tone of vague +cheerfulness that pervades them all fills us with misgiving. + +Nothing is easier or pleasanter or more popular than to make airy +promises or predictions about the "Homes for Happy Human Beings" that, +somehow, are to be prepared for our returned soldiers, and for all those +others who are housed miserably or not at all. It is very easy to +predict and promise, but without adequate materials performance is not +merely difficult, it is impossible. + +There is a world-shortage of almost every manufactured or cultivated +product; there is also a labour famine, amoney famine, and a transport +famine. + +In this country, closely connected with these deficiencies and looming +ominously over them all, is, as we have said, our house-famine. + +To relieve the last in face of the others, and without further +aggravating them, is one of the most grave and pressing of the many +problems that confrontus. + +Briefly the problem is this: To provide a maximum of new housing with a +minimum expenditure of labour, money, transport, and manufactured +materials. + +Broadly speaking, so far as rural housing is concerned, the solution +must be sought through the use of natural materials already existing on +the site, materials that can be worked straight into the fabric of the +building, without any elaborate or costly conversion, and that by local +labour. + +"Pis de Terre," "Chalk Compost," and "Cob" are three alternative forms +of construction, one of which will usually fulfil the above conditions +in any given situation. + +Despite the somewhat outlandish and high-sounding name of the first, it +is nothing more than a very old and very simple method of building, +recently revived through stress of circumstances. The rude technique has +happily been kept alive and preserved for us in out-of-the-way corners +of the Continent and in our Colonies. Wherever there is a sufficiency of +sunshine to effect the necessary drying, there have earth buildings +arisen and prospered. + +"Cob" building needs less introduction, as it is still well understood +and a living craft in several parts of Great Britain, notably in +Devonshire and South Wales, where its merits and advantages have been +recognised apparently from the earliest times. + +All those indeed who are familiar with this method of construction are +fully alive to its virtues, and the same is true of Pis-building, both +in chalk and earth, and also of clay-lump. + +This book, however, is addressed to those who have in the past built +only with stone, brick, concrete, timber and plaster, etc., and who are +only now considering a reversion to the more primitive construction here +described, through the shortage or absolute lack of their former +materials. + + [Illustration: + +Front and Back Elevations of Cottage designed by Sir Edwin + Lutyens and Mr. Alban Scott.+ + This Cottage can be built in Cob, Pis, Concrete, Stone, or Brick.] + + [Illustration: + +Plan of Cottage designed by Sir Edwin Lutyens and Mr. Alban Scott.+] + +It is not so much a question as to whether a Cob or Pis house is +preferable to one of brick or stone or concrete--though there are many +who profess a lively preference for the former--but as to whether you +will boldly revert to these old and well-tried methods of building, or, +in the absence of the ordinary materials, feebly sit down and build +nothing at all. + +For that will, inevitably, be the alternative for a great many private +persons. National and Public-Utility Housing Schemes and public and +industrial works of all sorts will naturally and properly claim priority +in the matter of all building materials--and the private individual, so +far as he can secure such materials at all, will only do so at a price +that is the logical outcome of an unprecedented demand and an ominously +inadequate supply. + + [Headnote: Local Materials] + +Timber, tiles, slates, plaster, and ironmongery he must still purchase +and transport as best he may--but the shell of his house, its outer +walls at least, could and should be raised from the soil of the site +itself by the employment of the simplest gear and a small amount of +unskilled local labour. + +So acute indeed is the transport problem, and so small is the hope of +any substantial improvement in the near future, that any expedient +tending to ease matters in this respect is worthy of the most serious +attention. + +The restrictions imposed by high freights will of themselves tend to +check the often senseless and unnecessary importation of materials +foreign to a district, which in the past was the despair of architects +of the "traditional" school. + +It was a wasteful practice that had gone far to obliterate all but the +most robust traits in the old and very diverse local building +conventions of rural England. + +Formerly, he who wilfully carried bricks into Merioneth or the +Cotswolds, or slates into Kent or ragstone-rubble into Middlesex, was +guilty of no more than foolishness and an sthetic solecism. + +Under present conditions such action should render him liable to +prosecution and conviction on some such count as "Wasting the shrunken +resources of his country in a time of great scarcity, ... in that he +did wantonly transport material for building the walls of a house by +rail and road from A to B when suitable and sufficient material of +another sort and at no higher cost existed, and was readily accessible +hard by the site atB." + +That indeed is our one chance of salvation, the existence and use of +"the materials of another sort hard by the site." + +These natural materials and their appropriate use in building will be +considered in the following pages. + + * * * + +The Lutyens-Scott cottage, of which illustrations are given, is designed +with a special view to the use of such local materials as cob, chalk, +and Pis, though it could also be constructed without appreciable +modification in stone or brick. + +It is thus a model of unusually universal application, providing, too, +accommodation such as is certain to be demanded by the new and more +educated generation that it is the aim of the country to produce. + + + + +I + +_COB_ + + + I. GENERAL + +If ever the counties of England recover their bygone loyalty to their +own materials and their old traditions, then cob-building will return to +Devon and the West. Cheap bricks, cheap transport, and the ignoble rage +for fashions from the town went far to oust provincial cob from the +affections of those whom, with their forbears, it had housed so well for +several centuries. + +Whether the new loyalty be from within, or be imposed from without by +force of circumstances, matters little. What does matter is the fact of +its revival. + +For with it will come again the building of cottages that are knit +intimately to their sites and surroundings as of old, cottages +consanguineous with the ground they stand on, be it brick-earth, rock, +or common soil. + +The soil of Devonshire and of many parts of Wessex and of Wales serves +excellently well for building in cob or "clom."[3] + + [Footnote 3: Probably, indeed, there is no county in the kingdom + that has not considerable areas where the soil would, if tried, + prove well adapted for cob-building.] + +The soil itself suggested the construction, and the men of Wessex were +quick to take the hint and to act onit. + +The yeomen and small-holders of earlier days were commonly builders too, +and often built their own homes in their own way, yet by the guiding +light of local tradition. + +Thus the old Devonian countryman in need of a house would set to and +build it himself--of stone if that were handy and easily worked, of cob +if it were not. + +No doubt the doors and windows would be made and fitted by the village +wheelwright; but the cottager himself would thatch or slate the roof as +naturally and successfully as he built. + +The skill and care with which these versatile amateurs built their +houses was not always of the highest, and careless construction, like +other sins, is visited on the children--the worse the sooner. + +Thus it is that there are to-day plenty of old cob cottages that are +both damp and insecure, but to condemn cob building in general because +certain old builders were careless, ignorant, or incompetent is to +condemn all materials from wattle and daub to ferro-concrete in the same +breath. + +Cob, being a humble, amenable, and thoroughly accommodating substance, +has reaped the inevitable reward of good nature in being "put upon" and +in being asked to stand what is quite beyond its powers of endurance, +and yet Devon cob houses of Elizabethan date are not uncommon. + +It is very reasonable in its demands, but two things it does +require--dry foundations and a good protecting roof. + +To quote an old Devonshire saw on cob--"Giv'un a gude hat and pair of +butes an' 'er'l last for ever." + +In many instances the Devonshire leaseholder, usually only a +"life-lease" holder, built badly and on indifferent foundations. He +neglected to repair his thatch, with the consequence that ruin followed +sooner or later. He did not always use rough-cast, so that it often +happened that by the time the lease expired the unfortunate landowner +found that the cottage fell in--in the literal as well as in the legal +sense. The lower portions of the walls were honey-combed with rat-holes, +the walls bulged out or fissures resulted from subsidence, and the +dwelling presented that appearance of squalor and meanness that has led +so many to decry the mud buildings of Devon as relics of bygone +barbarism. But if adequate care is bestowed on the construction, there +is no reason why cob cottages should not prove at one and the same time +comfortable to the inmates and pleasant to the eye, and endure for many +generations. + + [Illustration: + +Another view of the Cob House built by Mr. Ernest Gimson, + near Budleigh Salterton, Devon.+ + _See Frontispiece_] + + [Illustration: + +Afine Specimen of a Devonshire Cob House.+] + + [Headnote: The Beauty of Cob] + +As to their comeliness and longevity, a day's walk in Devon, or, failing +that, aglance at the printed pictures will tell all that need be told. +That the beauty of cob buildings is not due merely to the irregularities +and weathering produced by the passage of time is sufficiently proved by +the photographs of Mr. Gimson's charming cob cottage, taken soon after +he had finishedit. + +The work was done a year or two before the war; this is Mr. Gimson's own +description of the manner of its building: + + * * * + +"The cob was made of the stiff sand found on the site; this was mixed +with water and a great quantity of long wheat straw trodden into it. The +walls were built 3 ft. thick, pared down to 2 ft. 6in., and were placed +on a plinth standing 18 in. above the ground floor, and built of cobble +stones found among the sand. The walls were given a coat of plaster and +a coat of rough-cast, which was gently trowelled over to smooth the +surface slightly. Ibelieve eight men were engaged on the cobwork, some +preparing the material, and others treading in on to the top of the +walls. It took them about three months to reach the wall plate; the cost +was 6s. a cubic yard, exclusive of the plastering. No centring was used. +The joists rested on plates, and above them the walls were reduced to 2 +ft. 2in. in thickness to leave the ends of the joists free. The beams +also rested on wide plates and the ends were built round with stone, +leaving space for ventilation. Tile or slate lintels were used over all +openings. The cost of the whole house was 6d. a cubic foot. Building +with cob is soon learnt--of the eight men, only one of them had had any +previous experience, and, Ibelieve, he had not built with it for thirty +years. This is the only house I have built of cob." + + * * * + +What is most interesting in this narrative is the workmen's lack of +experience, which seems to have been no hindrance. Anyone who proposes +to revive the use of cob may take courage from Mr. Gimson's evidence. +The time spent in building the walls was reasonable and the cost low. It +may be guessed that the post-war rise in cost will be no greater in +proportion, if as great, when compared with brickwork. The natural charm +of the wall surface is enhanced by the crown of thatched roof, modelled +with a skill which few can bring so certainly to their task as Mr. +Gimson. + + + [Headnote: Method of Building] + + II. METHOD OF BUILDING + +_Composition._--Cob is a mixture of shale and clay, straw and water. +Shale is a common and widely distributed stratified formation of a slaty +nature, and there are few types of clay soil that would not serve for +cob-making. + +The precise relative proportion of the first two ingredients varies, +depending on their individual peculiarities. + +Local custom as to the composition and preparation of the mixture will +generally be found to have adjusted itself to the peculiarities of the +soil. + +The following extract is from an analyst's report on a sample of typical +old cob walling: + + * * * + +"The material when placed in water fell to pieces. On analysis, it was +found to consistof: + + Per cent. + Stones (residue on 7 by 7 mesh sieve) 2440 + Sand, coarse (residue on 50 by 50 mesh sieve) 1970 + Fine sand (through 50 by 50 mesh sieve) 3250 + Clay 2060 + Straw 125 + Water, etc. 155 + ------ + 10000 + ------ + +"The material is a conglomerate of slaty gravel with a very sandy clay, +to which mixture a small proportion of straw has been added. + +"The clay acts as an agglutinant, and the straw as a reinforcement. + +"Efficient protection from frost and rain would be necessary before such +material could be considered weatherproof." + + * * * + + [Illustration: + +ADevonshire Cob Farmhouse, probably between 200 and 300 years old.+] + + [Illustration: + +ACob-built Village.+] + +(N.B.--Lime is occasionally added to the clay-shale, but this is not +usual.) + +_Mixing._--The old method of mixing by hand is as follows: A"bed" of +clay-shale is formed close to the wall where it is to be used, +sufficient to do one perch. Aperch is superficial measurement described +as 16 ft. long, 1ft. high, and the amount of material will vary +according to the thickness of wall required. Four men usually work +together. The big stones are picked out. The material is arranged in a +circular heap about 5 or 6 ft. in diameter. + +Starting at the edge the men turn over the material with cob picks, +standing and treading on the material all the time. One man sprinkles on +water, and another sprinkles on barley straw from a wisp held under his +left arm. The heap is then turned over again in the other direction, +treading continuing all the time. "Twice turning" is usually considered +sufficient. Straw bands may be wrapped puttee-wise around the legs of +the men to keep them clean, and these are removed at the end of the day. + +More rarely the mixing is done in a rough trough, whilst a power-driven +"pan-mill" has also been tried with success; though one would think that +the use of such a machine might tend to diminish the binding strength of +the straw submitted to its grinding. + + [Headnote: Implements] + + [Illustration: COB PICK (Measured from example at Great Fulford).] + +_Building._--In building a man stands on the low base-wall, and lays the +material handed up to him on the cob picks, treading it into position. +Thorough treading is important, and the heels should be well used. The +material is allowed to project each side an inch or so beyond the stone +base to allow for paring down afterwards. The courses are usually about +2 ft. high. The cob shouldbe laid and trodden in diagonal layers, as +shown in the diagram: this is to secure proper bonding. It takes from +two to three weeks for a course to dry, according to the weather, and +five or six men would be required to build the walls of an ordinary +cottage. This would not keep them continuously employed, however, and +they would require to have several buildings in hand at the same time, +so as to be able to turn from one to the other while the courses were +drying. + + [Illustration: COB COURSE, OR SCAR, SHOWING DIAGONAL LAYERS.] + +At the completion of a course the corners are plumbed up from the stone +base below, aline is stretched through and the wall is then pared down +"plumb" with the "paring iron" by the man standing on the wall. +Sometimes, however, the paring down is left until the wall is finished +and dry. Four men will do about four perches per day of a wall 2 ft. +thick, preparing and laying material. + +The material is rarely laid between timber shuttering as in Pis work, +as the retaining boards tend seriously to retard the drying out. + + [Illustration: PARING IRON (Measured from example at Great Fulford)] + +_Drying._--If a course takes from two to three weeks to dry, it +naturally takes a long time for a whole cottage to completely dry out. +The walls can be built from about March to September. The internal +fitting, plastering, etc., can be done in the winter, but the external +rendering must not be done for at least a year, perhaps two years, to +allow the walls to become perfectly dry. + +As unprotected cob is sensitive to frost, especially if not thoroughly +dried out, it should be given a good external rendering as soon as it is +really dry, and should in the meantime be protected from frost by some +temporary covering, straw-matting or what not. Also all cob-work must be +protected from the rain both whilst building and when built. + +No artificial methods of drying are at present usual, beyond good fires +inside during the winter, though, as under such conditions a cob cottage +is not usually considered fit to live in for several months after +completion, some artificial means of drying might be worth considering. + +_Foundations and Base._--The depth of the excavations required for the +foundations naturally depends upon the character of the site and soil, +as also does the spread of the footings, if any. + +The base-course wall of brick, stone, or concrete should be carried up +some 2 ft. or so above ground level. In old days this walling was not +infrequently built "dry"--but good lias lime or cement should be used in +all new work. + +The damp-course too was an unknown refinement to the by-gone builders, +and the introduction of this one improvement alone makes the new cob +cottage a very different dwelling from the old. + +The usual forms of damp-course serve well for cob walls, though slates +laid butt and broken joint in cement are probably the best. + + [Headnote: Walls and Roofs] + +_Thickness of Walls._--The thickness of walls may be anything you please +from 18 in. upwards. There are old examples a full 3 ft. across, but for +an ordinary two-storied cottage a thickness of about 2 ft. is general. +Eighteen inches is certainly the minimum thickness, and would not +ordinarily be adopted for any but one-storied buildings. + +The first-floor walls are made the same thickness as those below, for if +they were reduced in width, as is usual in a stone building, the extra +weight thus thrown on to one side of the ground floor walls would tend +to make them bulge, unless quite dry and thoroughly set. + +There are old cob walls in existence fully 30 ft. in height, and there +is no apparent limit in this direction provided they are thick enough. + +The upper layers compress the lower ones, and automatically render them +more dense and stone-like and fit to bear the load imposed above. + +_Hipped Roofs._--As a general rule, however, it is found expedient to +hip back the roof rather than carry it up in a tall gable, partly +because cob-building at a great height above the ground in short and +diminishing layers is a somewhat tedious process, partly because a +hipped roof with good eaves is very welcome for the protection that its +projection affords the walling. + +_Masonry and Carpentry._--The bonding of cob to stone and brick is +sometimes liable to leave an open joint that will require filling when +the cob dries and shrinks. Many of the chimneys in old cob houses are of +brick or stone, and brick and stone jambs are sometimes to be seen in +cob walls, but they are probably by way of repairs to damaged corners. +It is considered better to have cob all round, so ensuring the uniform +settlement of the building. + +The timber built into old cob does not seem to decay. The walls are +usually so dry, especially when plastered, that the wood is well +preserved. The straw in the interior of old cob walls is often as bright +as when put in. The straw in cob performs a similar function to hair in +plaster. Heather has sometimes been used instead of straw with good +results. + + [Illustration: WALL COPINGS.] + +The old practice was for beams, wall plates, joists, etc., to be just +bedded on the cob, and for the cob to be filled in between the joists. +In new work, particularly when the use of imperfectly seasoned timber is +unavoidable, it would be wise to take the usual precautions as to the +proper ventilation of all "built in" woodwork--especially the ends of +joists and so forth. Roofs must of course be tied and exercise no thrust +on walls. The roof plates are sometimes tied down by galvanised iron +wire. + + [Illustration: LINTEL-BEARING CROSS-PIECE] + +Door and window-frames are also fixed to wood blocks built into the +jambs and to the wood lintels above. The frames are sometimes near the +outer face of wall, sometimes near the inner-face. Where the door-frames +are on the interior face of a 2 ft. thick wall, aconvenient porch +results. + + [Illustration: + +ADevonshire Farm, Local Material (Cob).+] + + [Illustration: + +Devon Country House, built of Devon Cob.+] + +Other joinery is fixed to wood pins driven into the cob where required. + +Corners are usually of cob, though stone quoins are occasionally met +with. + +Lintels are usually of wood well tailed into the wall and resting on a +wood pad placed crosswise. + + [Headnote: Protection] + +_Protection._--Old buildings that have been neglected are often found to +be somewhat eroded towards the bottom of their walls through the action +of rain and frost. + +Protection is less here than higher up under the projecting eaves, and +the Achilles' heel of the cob wall is undoubtedly its base. + +This vulnerable part, exposed as it is to driven rain, back-splash, and +the casual kicks, should be given special protection. + +Where the base is of cob and not of masonry, the traditional method is +to provide a good deep skirting of pitch or tar, or a mixture of both, +applied hot to the face of the rendering that should completely cover +the exterior of all cob work. + +This rendering is usually composed of lime and hair mortar, though +Portland cement has come into use to some extent recently. + +Cement, however, is apt to be rather too "short" and brittle, and it +does not always hold to the cob walling very securely. + +A rendering consisting of an equal mixture of cement and lime with three +parts of sand adheres well to cob, however, and is probably the best +coating that can be given toit. + +This coating can be colour-washed or lime-whited in the usual way. The +granular surface of rough rendering or of "slap-dash" on the slightly +wavy surface of cob walling perhaps gives to whitewash its very highest +opportunity and charm. + +Certain it is that the old cob cottages of Devon with the pearly gleam +of their white walls, their heaving bulk of thatch and their trim black +skirtings, are as gracious and as pleasant to the eye as any in all the +length and breadth of England. + +Within, lime-and-hair mortar plastered straight on to the cob makes an +excellent lining. + +_Chimneys._--Nowadays, chimneys are commonly built up in brick or stone, +but numerous good examples survive of flues and stacks constructed in +cob. The insides of these are pargeted with lime and cow-dung in the +usual way, brickwork being only introduced immediately around the +fireplaces. + +_Rats._--Where the surface rendering of cob-walls has been omitted or +has been allowed to fall away, an enterprising rat will sometimes do +considerable damage by his tunnelling. + +A little powdered glass mixed with the lower strata of a wall will +discourage any such burrowing, but the best preservative for any cob +building is a thoroughly good skin of rendering, especially if this be +reinforced by fine-mesh wire-netting secured to the wall. + +_Strength._--The strength of cob walls is surprisingly great so long as +they are vertical, and are not subjected to undue lateral thrust or +tension. + +Beams as large as 12 in. by 12 in. may be seen supported by old cob +walls, and there is nothing likely to be asked of the material in the +way of strength to which it cannot easily respond. + +_Design._--Cob, like every other material, should have a certain say in +the design of any building in which its use is intended. + +The chief desiderata are a plain straightforward plan and broadly +treated elevations where voids and solids are carefully disposed with an +eye to getting as large unbroken blocks of cob as possible. + + [Illustration: + +Cob House temp. Elizabeth, Lewishill.+ + Walls from 3 ft. to 4 ft. thick. A wing was added in 1618. + This farm has been occupied by the family of the present holder + between 300 and 400 years.] + + [Illustration: + +Another Devonshire (Cob) Farmhouse, Weeke Barton.+] + +The cracks that are sometimes found in old cob buildings are almost +entirely attributable to unsuitable design in such respects, or to bad +foundations. + +Cob walls built up in the ordinary way are not very suitable for +internal partitions on account of their considerable width and the +consequent waste of space, though in old work cob was sometimes used as +a filling for stud and lath partitions which were finally plastered over +in the usual way. + +The sun-dried clay-lumps so much used for walling in Suffolk would seem +to be admirable for forming the partitions in a house of cob. + +Cob work is usually repaired with rubble, stone, or brick. + +New openings are easily cut through cob walls, and this fact has +occasionally led to the collapse of an old building through the zeal for +light and air of some new occupier exceeding his caution, and causing +him to cut away the substance of his walls in cheerful disregard of the +laws of gravity. + + + III. CONCLUSION + + AUTHORITIES--ANCIENT AND MODERN + +Not by any means was cob exclusively the poor man's material, and +several old homes of this sort still survive that are of some +consideration. + + [Headnote: Raleigh's House] + +Amongst them is Hayes Barton, the birthplace of Sir Walter Raleigh. +Writing of Raleigh and his home, Mr. Charles Bernard says: + + * * * + +_Sir Walter Raleigh's House._--"He had great affection for his boyhood's +home--the old manor-house at Hayes Barton where he was born, and did his +best to secure it from its then owner. 'Iwill,' he wrote, 'most +willingly give you whatsoever in your conscience you shall deme it worth +... for ye naturall disposition I have to that place, being borne in +that house, Ihad rather see myself there than anywhere else.' But alas! +it was not to be, and the snug and friendly Tudor homestead passed into +other hands. The house at Hayes Barton was probably not newly built when +Raleigh's parents lived there, and it says much for the character of cob +that the house is as good to-day as ever it was; though for all that it +has, to use Mr. Eden Phillpotts' words, 'been patched and tinkered +through the centuries,' it 'still endures, complete and sturdy, in +harmony of old design, with unspoiled dignity from a far past.' Lady +Rosalind Northcote gives the following description of the house in her +_Devon_. She writes: "In front of the garden, aswirling stream crosses +a strip of green; and in the garden, at the right time, one may see the +bees busy among golden-powdered clusters of candytuft, and dark red +gillyflowers, and a few flame rose-coloured tulips, proud and erect. The +house is very picturesque; it has cob walls and a thatched roof, and is +built in the shape of the letter +E+; a wing projects at either +end, and in the middle the porch juts out slightly. The two wings are +gabled; there is a small gable over the porch and two dormer ones over +the windows at each side of it, the windows having lattice lights and +narrow mullions. Dark carved beams above them show up well against the +cream-coloured walls. The heavy door is closely studded with nails, and +over it fall the delicate sprays and lilac "butterfly" blossoms of +wistaria.'" + + + [Illustration: + +Ceilings of Modelled Plaster from old Cob Houses in Devon.+] + + [Illustration: + +ACob Garden-wall with Thatched Coping.+] + +_Reed Thatch._--In recent years slates or tiles have replaced thatch for +the roofing of cob buildings and walls, owing to the cost of reed (the +local name for the straw from which the grain has been hand-threshed by +flail to prevent the straw being broken), and the difficulty of getting +good thatchers. The opinion is held by many that the lasting quality of +thatch has deteriorated since the practice of liming the cornland has +unfortunately been givenup. + +_Primitive Methods._--Formerly the ground floors of cob cottages were +all cobbled, but these have, generally speaking, been replaced by lime, +ash, or cement floors. The cob builders of past generations apparently +made no use of the square, plumb-line, or level. No laths were used for +the walls, which were plastered within; outside, rough-cast or +"slap-dash" was laidon. + + [Headnote: Mr. Baring-Gould] + +_Mr. Baring-Gould's Testimony._--Mr. S. Baring-Gould, in his _Book of +the West_, writing on the subject says: "No house can be considered more +warm and cosy than that built of cob, especially when thatched. It is +warm in winter and cool in summer, and I have known labourers bitterly +bewail their fate in being transferred from an old fifteenth or +sixteenth century cob cottage into a newly-built stone edifice of the +most approved style, as they said it was like going out of warm life +into a cold grave." + + + DEVON COB + +The following paragraph, taken from C. B. Allen's _Cottage-Building_, is +of interest: + +"The cob walls of Devonshire have been known to last above a century +without requiring the slightest repair, and the Rev. W. Elicombe, who +has himself built several houses of two stories with cob walls, says +that he was born in a cob-wall parsonage built in the reign of +Elizabeth, or somewhat earlier, and that it had to be taken down to be +rebuilt only in the year 1831." + +_Fruit Walls._--Again quoting Mr. Baring-Gould: "Cob walls for garden +fruit are incomparable. They retain the warmth of the sun and give it +out through the night, and when protected on top by slates, tiles, or +thatch, will last for centuries." It will be seen that the disadvantages +of cob buildings are solely due to faults of construction, and not to +any inherent defect in properly made cob as a material, and that the +construction of cottages, farm buildings, and garden walls is well +within the compass of an averagely intelligent workman. + +It is not intended to argue that the cob cottage could be advantageously +built in every county, but only that where it has been used and liked +for centuries, awise building policy would encourage its continuance. +The materials are at hand, and the population ready to welcome this form +of dwelling-place. + + [Headnote: Old Cob Lore] + +_An Old Authority._--An old writer treating of cottage-building thus +delivers himself: + + * * * + +"A Bill for inclosing the waste lands of the kingdom having been +introduced into the House of Commons, under the auspices of the Board of +Agriculture, and as so beneficial a Bill cannot fail, sooner or later, +to pass into a law, and as in consequence thereof, many small houses +must necessarily be built, suited to small estates issuing out of +allotments of such wastes, we have been induced to submit to the +consideration of the Board three plans of such small houses to be built +of different species of materials. + +"The first is with mud walls, composed of soft mire and straw, +well trodden together, and which, by degrees, is laid on, +stratum-super-stratum, to the height required; aspecies of building not +uncommon for cottages, and even for better houses, barns, etc., in the +western and some other parts of the kingdom. It is the cheapest +habitation that we can construct and is also very dry and comfortable." + + * * * + +And again: + + * * * + +"Walls of mud, or of compressed earth, are still more economical than +those of timber, and if they were raised on brick or stone foundations, +the height of a foot or 18 in. above the ground, or above the highest +point at which dung or moist straw was ever likely to be placed against +them, their durability would be equal to that of marble, if properly +constructed and kept perfectly dry. The cob walls of Devonshire, which +are formed of clay and straw trodden together by oxen, have been known +to last above a century without requiring the slightest repair; and we +think that there are many farmers, especially in America and Australia, +who if they knew how easily walls of this description could be built, +would often avail themselves of them for various agricultural purposes. + +"The solidity of cob walls depends much upon their not being hurried in +the process of making them, for if hurried, the walls will surely be +crippled, that is, they will swag or swerve from the perpendicular. It +is usual to pare down the sides of each successive rise before another +is added to it. The instrument used for this purpose is like a baker's +peel (akind of wooden shovel for taking the bread out of the oven), but +the cob-parer is made of iron. The lintels of the doors and windows and +of the cupboards and other recesses are put in as the work advances +(allowance being made for their settling), bedding them on cross pieces, +and the walls being carried up solid. The respective openings are cut +out after the work is well settled. In Devonshire the builders of +cob-wall houses like to begin their work when the birds begin to build +their nests, in order that there may be time to cover in the shell of +the building before winter. The outer walls are plastered the following +spring. Should the work be overtaken by winter before the roof is on, it +is usual to put a temporary covering of thatch upon the walls, to +protect them from the frost." + + * * * + + [Headnote: Mr. Fulford's Evidence] + +_Mr. Fulford's Evidence._--Mr. Fulford, of Great Fulford, near Exeter, +whose own village and estate can show as many good examples of old cob +work as any place in Devon, writes as follows: + + * * * + +_Cost._--"It is not possible to give a close estimate of what would now +be the comparative cost of a building in cob, stone, or brick, as this +must depend upon the exact locality of the site. It may, however, be of +assistance if I quote particulars of the relative cost of cob and stone +building in Devon in the year 1808 when cob was in common use. The +stonework referred to was rough rubble, and not with square or dressed +blocks. It must be borne in mind that up to that date practically all +material, stone, lime, etc., was carried on horses' backs. Wheeled carts +which began to creep in about the beginning of 1800, were not in general +use until twenty or thirty years later. As a boy I knew a farmer who +remembered the first wheeled cart coming to Dunsford. In 1838 the Rector +of Bridford (the 'Christowell' of Blackmore's novel) recorded the fact +that in 1818 there was only one cart in the parish and it was scarcely +used twice a year. In 1808 the price of building varied according to the +district. In the northern part of the county the common price of +stonework, including the value of three quarts of cider or beer daily, +was from 22d. to 24d. the perch (16ft.), 22 in. in width and 1 ft. in +height. Including all expenses of quarrying and carriage of materials, +stonework worked out at from 5s. to 6s. per perch running measure, and +cob estimated in like manner at about 3s. 6d. Masons when not employed +by the piece received 2s. per day, and allowance of beer or cider. In +the Dunstone district (the clay shales from which make the best cob) +masonwork was 18d. per rope of 20 ft. in length, 18 in. thick, and 1 ft. +high, stone and all materials found and placed on the spot; cob work of +the same measure was 14d. In the South Hams district masonwork cost 2s. +6d., and cob 2s. per perch of 18 ft. in length, 2ft. thick, and 1 ft. +high." + +_Use of Shuttering._--"In those parts of the red land where Dunstone +shillot or clay shale is not available, the red clay was mixed with +small stones or gravel, and frequently the cob was laid and trodden down +between side boards as used in building concrete walls. Three cartloads +of clay built a perch and a half of wall 20 in. wide and 1 ft. deep. +Eight bundles of barley straw, equal to one pack-horse load, were mixed +and tempered with nine cartloads of clay." + +_Roofing._--"Thatching in 1808 cost 8s. per square of 10 ft.; 100 +sheaves of wheat-straw reed, weighing 25 lb. each, were sufficient for +one square. Thatching, however, is not, as many suppose, indispensable +as a roofing for cob buildings; slate found in many parts of Devon was +frequently used, and of late years Welsh and Delabole slates, tiles, and +unfortunately, from the picturesque point of view, corrugated iron, have +to a large extent supplanted thatch." + +_A Protective Wash._--"Vancouver, in his report on the Survey of Devon +for the Board of Agriculture in 1808, gave the following recipe, which +he described as a preserving and highly ornamental wash for rough-cast +that was then getting into common use: 'Four parts of pounded lime, +three of sand, two of pounded wood ashes, and one of scoria of iron, +mixed well together and made sufficiently fluid to be applied with a +brush. When dry it gives the appearance of new Portland stone, and +affords an excellent protection against the penetrating force of the +south-westerly storms." + +_Rendering._--"For the rough-weather sides of cob buildings I have found +cement and sand, finished with a rough surface, satisfactory, and far +more durable than ordinary lime and gravel rough cast. For interior cob +walls, laths are not necessary. The old plastering was frequently laid +on too thick. Of late years I have used with excellent results granite +silicon plaster for ceilings and walls. This requires no hair, and is +easily applied." + +_The Cob Tradition._--"Cob-making was, like many other local trades, +carried on in some families from generation to generation and developed +by them into an art, but apart from these specialists, practically every +village mason and his labourers built as much with cob as they did with +stone. There are men still left in various parts of the county who have +made cob, and it would, in my opinion, be of advantage if demonstrations +could be given by them to discharged sailors and soldiers who are +anxious to take up work on the land." + +_Training of ex-Soldiers._--"In cob-building, as in many other arts and +crafts, alittle showing is of far greater help to the novice than any +amount of text-book instruction. The knowledge and experience that these +men would gain from being shown, and better still, assisting an expert +in making cob, would be of material advantage in the development of the +county scheme promoted by the Central Land Association for the +establishment of ex-Service men on the land. They could try their +'prentice hands on walls, tool-sheds, cart linhays, etc., for their own +use, and some no doubt would develop into expert builders capable of +constructing walls for dwelling-houses from approved plans." + +_1819 Conditions Returned._--"The depletion of our home-grown timber +supply and the prohibitive cost of practically all building material has +in effect brought about the conditions that led our forefathers to +utilise suitable material that lay nearest to hand, and unless some +endeavour is made to follow their methods and profit by their example, +it will be impossible to provide sufficient buildings for the necessary +equipment of the allotments and small holdings, let alone housing +accommodation for the workers on the land." + + * * * + + [Headnote: A Champion of Cob] + +There is probably no one who knows more about cob than does Mr. +Fulford--certainly no one who has done more to promote the revival of +cob-building both by precept and example. + +Cob is the traditional material of his native place, he has, as it were, +been brought up on cob--he is familiar with both the ancient history and +the modern practice of cob-building, and in short, he "knows." + +When a revivalist has knowledge as well as enthusiasm, the grounds of +his faith are usually worth serious attention. + + + + +II + +_PIS DE TERRE_ + + + I. GENERAL + +_What it is._--"Pis de terre" is merely the French for rammed earth, +and rammed earth is an exceedingly good material for the building of +walls. + +The odd thing is that its very obvious merits should have secured it +such small attention. + +It is no new-fangled war-time invention brought forth by our present +necessity, but a very ancient system well proved by centuries of trial. + +_History._--Pliny gives an excellent account of Pis-building in his +_Natural History_, and Monsieur Gorffon, who published a treatise on +this method of construction in 1772, states that it was first introduced +into France by the Romans. + +The following extracts from an old book based on a French original will +serve well as an introduction to the study of Pis-building: + + * * * + +_Capabilities._--"An account of a method of building strong and durable +houses, with no other materials than earth; which has been practised for +ages in the province of Lyons, though little known in the rest of +France, or in any other part of Europe. It appeared to be attended with +so many advantages, that many gentlemen in this country who employ their +leisure in the study of rural economy were induced to make a trial of +its efficiency; and the result of their experiments has been of such a +nature as to make them desire, by all possible means, to extend the +knowledge and practice of so beneficial an art. + +"The possibility of raising the walls of houses two or even three +stories high, with earth only, which will sustain floors loaded with the +heaviest weights, and of building the largest manufactories in this +manner, may astonish every one who has not been an eye-witness of such +things." + +_Of Pis and its Origin._--"Pis is a very simple manual operation; it +is merely by compressing earth in moulds or cases, that we may arrive at +building houses of any size or height." + +_Locale._--"This art, though at present confined to the single province +of the Lyonese in France, was known and practised at a very early period +of antiquity. The Abb Rozier, in his _Journal de Physique_, says that +he has discovered some traces of it (Pis) in Catalonia; so that Spain, +like France, has a single province in which this ancient manner of +building has been preserved. The art, however, well deserves to be +introduced into more general use. The cheapness of the materials which +it requires, and the great saving of time and labour which it admits of, +must recommend it in all places and on all occasions, but the French +author says that it will be found particularly useful in hilly +countries, where carriage is difficult, and sometimes impracticable; and +for farm buildings, which, as they must be made of considerable extent, +are usually very expensive, without yielding any return." + + + [Headnote: Method of Building] + + II. METHOD OF BUILDING + +There is an exhaustive article on Pis in Vol. XXVII of _The Cyclopdia +or Universal Dictionary of Arts, Sciences, and Literature_, published in +1819. The writer, Abraham Rees, D.D., F.R.S., F.L.S., draws chiefly on +French authorities and his directions are most detailed and precise. + + [Illustration: PIS. + _Implements for Pis or Rammed Earth Buildings_ + +Pis Plant and Implements.+ + (Reproduced from an old Encyclopdia.)] + +_Definition._--He introduces his subject thus: + +"Pis-building, in Rural Economy, the name of a method of building with +loamy or other earthy matters, which has long been practised with great +success, and in a very cheap manner, in some departments of France, and +which is now had recourse to with similar advantage in some parts of +this country. It has been described, delineated, and recommended by Mr. +H. Holland in the first volume of _Communications to the Board of +Agriculture_, and is to be managed somewhat in the manner directed +below." + + * * * + +At great length and with immense detail, the plant, the preliminaries, +and the process are each severally described. + +The pith of the matter is sufficiently given by the following extracts: + +_Shuttering._--"For the construction of the mould, take several planks, +each 10 ft. long, of light wood, in order that the mould may be easy to +handle; deal is the best as being least liable to warp. To prevent which +the boards should be straight, sound, well seasoned, and with as few +knots as possible. Let them be ploughed and tongued, and planed on both +sides. Of these planks, fastened together with four strong ledges on +each side, the mould must be made, 2ft. 9in. in height; and two +handles should be fixed to each side. + +"All the boards and ledges here mentioned must be, after they are +planed, something more than 1 in. thick." + +_Rammer._--"The instrument with which the earth is rammed into the mould +is a tool of the greatest consequence, on which the firmness and +durability, in short the perfection, of the work depends. It is called a +pisoir, or rammer; and though it may appear very easy to make it, more +difficulty will be found in the execution than is at first apprehended. +Abetter idea of its construction may be formed by examining the Plate, +in which it is delineated, than any words can convey. It should be made +of hard wood, either ash, oak, beech, walnut, etc., or what is +preferable, the roots of either of them." + +_Method of Working._--"Pis contains all the best principles of masonry, +together with some rules peculiar to itself, which are now to be +explained. + +"To begin with the foundation; this may be made of any kind of masonry +that is durable, and should be raised to the height of 2 ft. above the +ground; which is necessary to secure the walls from the moisture of the +earth, and the splashing of the rain, which will drop from the eaves of +the roof.[4] When these foundation walls are made level, and 18 in. +thick, mark upon them the distance at which the joists are to be set, +for receiving the moulds; those distances should be 3 ft. each from +centre to centre. Each side of the mould being 10 ft. long, will divide +into three lengths of 3 ft. each, and leave 6 in. at each end, which +serve to lengthen the mould at the angles of the house and are useful +for many other purposes. After having set the joists in their places, +the masonry must be raised between them 6 in. higher, that is, to a +level with the joists; there will, therefore, altogether be a base of 2 +ft., which in most cases will be found more than sufficient to prevent +the rain, frost, snow, or damp from injuring the walls. Raise the mould +immediately on this new masonry, placing it over one of the angles of +the wall. + + [Footnote 4: The introduction of a damp-course and the provision + of gutters at the eaves greatly reduce the function of the + masonry base in modern work.] + + [Headnote: The Ramming] + +"A workman should be placed in each of the three divisions of the mould, +the best workman being placed at the angle. He is to direct the work of +the other two, and by occasionally applying a plumb-rule, to take care +that the mould does not swerve from its upright position. The labourers +who dig and prepare the earth must give it in small quantities to the +workmen in the mould, who, after having spread it with their feet, begin +to compress it with the rammer. They must only receive at a time so much +as will cover the bottom of the mould to the thickness of 3 or 4 in. The +first strokes of the rammer should be given close to the sides of the +mould, but they must be afterwards applied to every other part of the +surface; the men should then cross their strokes, so that the earth may +be compressed in every direction. Those who stand next to one another in +the mould should regulate their strokes so as to beat at the same time +under the cord, because that part cannot be got at without difficulty, +and must be struck obliquely; with this precaution, the whole will be +equally compressed. The man at the angle of the wall should beat +carefully against the head of the mould. + +"Care must be taken that no fresh earth is received into the mould till +the first layer is well beaten, which may be ascertained by striking it +with a rammer; the stroke should leave hardly any print on the place. +They must proceed in this manner to ram in layer after layer, till the +whole mould is full. When this is done, the machine may be taken to +pieces, and the earth which is contained will remain firm and upright, +about 9 ft. in length and 2 ft. in height. The mould may then be +replaced for another length, including 1 in. of that which has first +been completed. + +"The first course being thus completed, we proceed to the second; and +here it must be observed that in each successive course we must proceed +in a direction contrary to that of the preceding. It may easily be +conceived, that with this precaution the joints of the several lengths +will be inclined in opposite directions, which will contribute very much +to the firmness of the work. There is no reason to fear overcharging the +first course with the second, though but just laid; for three courses +may be laid without danger in one day. + +"This description of the first two courses is equally applicable to all +the others, and will enable any person to build a house, with no other +materials than earth, of whatever height and extent he pleases. + +"With respect to the gables, they may be made without any difficulty, by +merely making their inclination in the mould and working the earth +accordingly." + + + III. THE THEORY AND SCIENCE OF PIS + +_The Value of Ramming._--"Beating, or compression, is used in many +different sorts of work; the ancients employed it in making their rough +walls; the Italians employ it for the terraces which adorn their houses; +the Moors for all their walls; the Spaniards, the French, and others for +some of the floors of their apartments. The intent of the ancient +architects, when they recommended the beating of cement and other +compositions used in building, was to prevent them from shrinking and +cracking; and it is employed for the same purpose in walls which are +made of earth. The beater, by repeated strokes, forces out from the +earth the superfluous water which is contained and closely unites all +the particles together, by which means the natural attraction of these +particles is made powerful to operate, as it is by other natural causes +in the formation of stones. Hence arises the increasing strength and +astonishing durability which houses of this kind are found to possess." + +_An Experiment._--"Upon beating a small portion of earth, and weighing +it immediately afterwards, it was found to weigh 39 lb. Fifteen days +after, it had lost 4 lb. In the space of another fifteen days it lost +but 1 lb.; and in fifteen days after that its weight diminished only +lb. In the space of about forty-five days the moisture was completely +evaporated, and its weight was diminished about one-eighth; consequently +only one-eighth of the whole mass was occupied by moisture, and this +small proportion cannot at all affect the solidity and consistency of +the earth so treated. This experiment is also sufficient to show the +difference between this kind of building and that vulgar kind called in +England 'mud-walling.'" + +_Rate of Work._--"In one single day three courses of about 3 ft. each +may be laid one over the other; so that a wall of earth of about 8 or 9 +ft., or one story high, may be safely raised in one day. Experience has +proved that as soon as the builders have raised their walls to a proper +height for flooring, the heaviest beams and rafters may without danger +be placed on the walls thus newly made; and that the thickest timber of +a roof may be laid on the gables of pis the very instant they are +completed." + + + [Headnote: Suitable Soils] + + ON EARTH PROPER FOR BUILDING + +_Suitable Soils._--"1st. All earths in general are fit for that use, +when they have not the lightness of poor lands nor the stiffness of +clay. + +"2ndly. All earths fit for vegetation. + +"3rdly. Brick-earths; but these, if they are used alone, are apt to +crack, owing to the quantity of moisture which they contain. This, +however, does not hinder persons who understand the business from using +them to a good purpose. + +"4thly. Strong earths, with a mixture of small gravel, which for that +reason cannot serve for making either bricks, tiles, or pottery. These +gravelly earths are very useful, and the best pis is made of them." + +_Soil Tests._--"The following appearances indicate that the earth in +which they are found is fit for building: when a pickaxe, spade, or +plough brings up large lumps of earth at a time; when arable lands lies +in clods or lumps; when field-mice have made themselves subterraneous +passages in the earth; all these are favourable signs. When the roads of +a village, having been worn away by the water continually running +through them, are lower than the other lands, and the sides of those +roads support themselves almost upright, it is a sure mark that pis may +be executed in that village. One may also discover the fitness of the +soil by trying to break with one's fingers the little clods of earth in +the roads, and finding a difficulty in doing it; or by observing the +ruts of the road, in which the cart-wheels make a sort of pis by their +pressure; whenever there are deep ruts on a road, one may be sure of +finding abundance of proper earth. + +"Proper earth is found at the bottom of the slopes of low lands that are +cultivated, because every year the rain brings down the fat or good +earth. It is frequently found on the banks of the river, but above all, +it is found at the foot of hills, and on all cultivated lands which have +much slope. In digging trenches and cellars for building, it generally +happens that what comes out of them is fit for the purpose." + + + ON THE MIXTURE OF EARTHS + +_Soil Blending._--"As it may sometimes happen that earth of a proper +quality is not to be found on the spot where it is intended to build, it +becomes of importance to attend to the method of mixing earths; for +though the earth which is near at hand may not of itself be proper, it +is very probable that it may be rendered so by the mixture of a small +quantity of another earth fetched from a distance. The principle on +which a mixture must be made is very simple; strong earths must be +tempered with light; those in which clay predominates, with others that +are composed more of chalk and sand; and those of a rich, glutinous +substance, with others of a poor and barren nature. The degree in which +these qualities of the earths prevail must determine the proportions of +the mixture; which it is impossible here to point out for every +particular case, but which may be learnt by a little practice. Some easy +methods will be described, by which any one may make a trial of the +qualities of his earth. + +"It will not be amiss to mix with the earth some small pebbles, gravel, +rubbish of mortar, or in short any small mineral substances; but none of +the animal or vegetable kind must be admitted.[5] Such hard substances +bind the earth firmly between them, and being pressed and pressing in +all directions, contribute very much to the solidity of the whole; so +that well-worked earth, in which there is a mixture of gravel, becomes +so hard at the end of two years that a chisel must be used to break it, +as if it was freestone." + + [Footnote 5: "The pis does not admit any vegetable or animal + substances. In mud walls they put straw, chopped hay, hair, + flocks, wool, etc., to make the mud adhere to the wood, or laths; + whereas the workmen who build in pis are careful to pick out the + least straw or the smallest bit of root which remains in the + earth: in short, the pis is a mineral substance imitating stone, + consequently anything that can slake or rot must be excluded."] + + + [Headnote: Experiments] + + EXPERIMENTS TO ASCERTAIN THE QUALITIES OF ANY EARTH + +_Trial by Experiment._--"Take a small wooden tub or pail, without a +bottom, dig a hole in the ground of a court or garden, and at the bottom +of that hole fix a piece of stone, flat and level; place your tub upon +the stone, fill around it the earth that has been dug out to make the +hole, and ram it well, that the tub may be enclosed, to prevent its +bursting. Then ram into the tub the earth you mean to try; putting in, +at each time, about the thickness of three or four fingers' breadths: +when this is well rammed, add as much more, and ram it in the same +manner, and so the third and fourth, etc., till the earth is raised +above the brim. This superfluous earth must be scraped off extremely +smooth, and rendered as even as the under-part will be, which lies on +the stone. Loosen with a spade the earth around the tub, and you will +then be able to take it out, and with it the compressed earth that it +contains; then turn the tub upside down, and if it is wider at the top +than at the bottom, as such vessels usually are, the pis will easily +come out, but if it should happen to stick, let it dry in the air about +twenty-four hours, and you will then find that the earth is loose enough +to fall out of itself. You must be careful to cover this lump of pis +with a little board; for though a shower of rain, falling in an oblique +direction, will not injure it, yet it may be a little damaged if the +rain falls perpendicularly, and especially if it remains upon it. Leave +the lump exposed to the air, only covered with a board or flat stone, +and if it continues without cracking or crumbling, and increases daily +in density and compactness as its natural moisture decreases, you may be +sure that the earth is fit for building. But you must remember that it +is necessary that the earth employed should be taken from a little below +the surface of the ground, in order that it may be neither too dry nor +too wet; it must be observed also that if the earth is not well pressed +around the outside of the tub before it is filled, though the hoops were +of iron, they would burst, so great is the pressure of the beaten earth +against the mould, of whatever size it maybe." + +_The Earth-ball Test--An Experiment which may be made at any +time._--"Every person in walking on his ground may make little balls of +earth and press them as tight as he can between his hands. If he brings +them home and puts marks on them, he will by that means know the quality +of every piece of land, and also be a judge of the mixture it will be +necessary to make." + + + [Headnote: Preparation of the Earth] + + ON THE PREPARATION OF THE EARTH FOR BUILDING + +_Soil Preparation._--"All the operations of this art are very simple and +easy; there is nothing to be done but to dig up the earth with a +pickaxe, break the clods with a shovel, so as to divide it well, and +then lay it in a heap, which is very necessary, because as the labourers +throw it on that heap, the lumps of earth and large stones roll to the +bottom, where another man may break them or draw them away with a rake. +Imust observe that there should be an interval of about an inch and a +quarter between the teeth of the rake, that the stones and pebbles of +the size of a walnut, or something more, may escape, and that it may +draw off only the largest. If the earth that has been dug has not the +proper quality, which is seldom the case, and it is necessary to fetch +some better from a distance, then the mixture must be made in this +manner: one man must throw one shovelful of the best sort, while the +others throw five or six of the inferior sort on the heap, and so more +or less according to the proportions which have been previously +ascertained." + +_Rain._--"No more earth should be prepared than the men can work in one +day, or a little more, that they may not be in want; but if rain is +expected, you must have at hand either planks, mats, or old cloths to +lay over the heap of earth, so that the rain may not wet it; and then as +soon as the rain is over, the men may resume their work, which, without +this precaution, must be delayed; for it must be remembered that the +earth cannot be used when it is either too dry or too wet, and therefore +if the rain should wet it after it has been prepared, the men will be +obliged to wait till it has recovered its proper consistency--a delay +which would be equally disadvantageous to them and their employer. When +the earth has been soaked by rain, instead of suffering compression, it +becomes mud in the mould; even though it be but a little too moist, it +cannot be worked; it swells under the blows of the rammer, and a stroke +in one place makes it rise in another. When this is the case, it is +better to stop the work, for the men find so much difficulty that it is +not worth while to proceed. But there is not the same necessity of +discontinuing the work when the earth is too dry, for it is easy to give +it the necessary degree of moisture; in such a case it should be +sprinkled with a watering-pot, and afterwards well mixed up together; it +will then be fit for use." + +_Organic Matter._--"It has already been observed that no vegetable +substances should be left in the earth; therefore in digging, as well as +in laying the earth in a heap, great care must be taken to pick out +every bit of root, great and small, all sprigs and herbs, all bits of +hay and straw, chips or shavings of woods, and in general everything +that can rot or suffer a change in the earth." + + + ON THE BOND TIMBER TO BE USED IN BUILDINGS OF PIS + +_Corners._--"To make good walls, it is not sufficient that the earth be +well beaten, we must also learn to unite them well together. Here the +binders cost very little; they consist only of thin pieces of wood, +afew cramps and nails, and these are sufficient to give the greatest +stability to buildings of pis." + +Having gone on to explain that the angles of the building are formed by +the successive courses alternately crossing one another on the corner +like the alternating "long and short" quoins in a stone building, our +authority proceeds to describe how rough boards are laid between the +courses of pis so as to cross at the corner and so, entirely encased in +tightly compressed earth, they form effective ties. + +"This board must be rough, as the sawyers have left it, 5or 6 ft. long, +something less than 1 in. thick, and in breadth about 8, 9or 10 in., so +that there may remain on each side 4 or 5 in. of earth, if the wall is +18 in. thick; by this means the board will be entirely concealed in the +body of the wall. When thus placed neither the air nor damp can reach +it, and of course there is no danger of its rotting. This has been often +proved by experience, as in taking down old houses of pis such boards +have always been found perfectly sound, and many that had not even lost +the colour of new wood. It is easy to conceive how much this board, from +the pressure of the work raised above it, will help to bind together the +two lengths of wall and to strengthen the angle." + +_Bonders._--"It is useful (particularly when the earth is not of a very +good quality) to put ends of planks into the pis after it has been +rammed about half the height of the mould. These ends of planks should +only be 10 or 11 in. long, to leave as before a few inches of earth on +each side of the wall, if it is 18 in. thick; they should be laid +crosswise (asthe plank before mentioned is laid lengthwise) over the +whole course, at the distance of about 2 ft. from one another, and will +serve to equalise the pressure of the upper parts of the works on the +lower course of the pis. + +"The boards above mentioned need only be placed at the angles of the +exterior wall, and in those parts where the courses of the partition +walls join to those of the exterior wall, the same directions that have +here been given for the second course must be observed at each +succeeding course, up to the roof. By these means the reader will +perceive that an innumerable quantity of holders or bondings will be +formed, which sometimes draw to the right, sometimes to the left of the +angles, and which powerfully unite the front walls with those of the +partitions; the several parts deriving mutual support from one another, +and the whole being rendered compact and solid." + + [Headnote: The Strength of Pis] + +_Strength._--"Hence these houses, made of earth alone, are able to +resist the violence of the highest winds, storms and tempests. The +height that is intended to be given to each story being known, boards of +3 or 4 ft. in length should be placed beforehand in the pis, in those +places where the beams are to be fixed, and as soon as the mould no +longer occupies that place, the beams may be laid on, though the pis be +fresh made; little slips of wood, or boards, may be introduced under +them, in order to fix them level. The beams thus fixed for each story, +the pis may be continued as high as the place on which you intend to +erect the roof." + + + ON THE TIME AND LABOUR NECESSARY IN BUILDING + A CERTAIN QUANTITY OF PIS + +_Speed of Building._--"Besides the advantages of strength and cheapness, +this method of building possesses that of speed in the execution. That +the reader may know the time that is required for building a house, or +an enclosure, he need only be told that a mason used to the work can, +with the help of his labourer, when the earth lies near, build in one +day 6 ft. square of the pis." + +_Rendering._--"To prepare the walls for plastering, indent them with the +point of the hammer, or hatchet, without being afraid of spoiling the +surface left by the mould; all those little dents must be made as close +as possible to each other, and cut in from top to bottom, so that every +hole may have a little rest in the inferior part, which will serve to +retain and support the plaster. + +"If you happen to lay the plaster over them before the dampness is +entirely gone, you must expect that the sweat of the walls will cast off +the plaster." + +The wall surface having been duly hammer-chipped, the work must be +scoured with a stiff brush to remove all loose earth and dust, and to +finally prepare it for rough-casting. Rough-cast consists of a small +quantity of mortar, diluted with water in a tub, to which a trowel of +pure lime is added, so as to make it about the thickness of cream. + +One workman and his labourers are sufficient; the workman on the +scaffold sprinkles with a brush the wall he has indented, swept, and +prepared; after that he dips another brush, made of bits of reed, box, +etc., into the tub which contains the rough-cast, and throws with this +brush the rough-cast against the wall. + +"Rough-cast, which is attended with so little trouble and expense, is +notwithstanding the best cover that can be made for pis walls, and for +all other constructions; it contributes to preserve the buildings. It is +the peculiar advantage of these buildings that all the materials they +require are cheap, and all the workmanship simple and easy." + +_Local Testimony._--At the end of the article just summarised, an +instructive letter from a former rector of St. John's, La Rochelle, is +quoted: + + "SIR,-- + +"My having been an inhabitant for some time of the town of Montbrison, +capital of the Forets, enables me to give you some information +concerning the mode of building houses with earth, etc. + + [Headnote: A Pis Church] + +_A Pis Church._--"The church was the most remarkable in this style of +building; it is about 80 ft. long, 40 ft. broad, and 50 ft. high; the +walls built in pis, 18 in. thick, and crp, or rough-cast on the +outside, with lime and sand. Soon after my arrival, the church, by some +accident, was destroyed by fire, and remained unroofed for about a +twelvemonth, exposed to rains and frost. As it was suspected that the +walls had sustained much damage, either by fire or the inclemency of the +season, and might fall down, it was determined to throw them down +partially, and leave only the lower parts standing; but even this was +not done without much difficulty, such was the firmness and hardness +these walls had acquired, the church having stood above eighty years; +and all the repairs required were only to give it on the outside, every +twelve or fifteen years, anew coating of rough-cast. + +"A house for a single family is generally finished in about a fortnight. +The following is the method I have seen them practise." + +_Building Procedure._--"The earth is pounded as much as possible, in +order to crumble any stones therein; clay is added thereto in a small +quantity, about one-eighth part. It is all beaten and mixed up together +by repeated blows with a mallet about 10 in. broad, and 10 or 15 in. +long, and 2 in. thick. The earth being thus prepared, and slightly +wetted, the foundation of the house is dug for; this is laid with stone, +and when it is about 1 ft. high above the surface of the ground, planks +are arranged on each side, which are filled with earth intended for the +wall; this is called Pis in the dialect of the country. It is strongly +beaten; and this method is continued successively all round the +building. The walls have more or less thickness according to the fancy +of the owner; Ihave seen them 6 in. and 18 in. thick. If several +stories are intended in such erections, they do not fail to place beams +to support the floors before they build higher. Of such buildings I +never saw any consisting of more than three floors at most; generally +they have but two. When the building is thus finished, it is left for +some months to dry; then such as wish to make the building more solid +and durable, give it a rough-cast coating on the outside with lime and +sand. This is what I have observed during a residence of three years in +the town of Montbrison. Ishould be happy if this detail should afford +the slightest information to the generous nation which has received us +with so much goodness. + + "I am, etc., + + "JAUCOUR." + + +_The Virtues of Pis._--"Such is the method of building which has been +practised in the Lyonnese for many centuries. Houses so built are +strong, healthy, and very cheap, they will last a great length of time, +for the French author says he had pulled down some of them which, from +the title-deeds in the possession of the proprietors, appeared to be 165 +years old, though they had been ill kept in repair. The rich traders of +Lyons have no other way of building their country-houses. An outside +covering of painting in fresco, which is attended with very little +expense, conceals from the eye of the spectator the nature of the +building, and is a handsome ornament to the house. That method of +painting has more freshness and brilliancy than any other, because water +does not impair the colours. No size, oil, or expense is required, +manual labour is almost all it costs, either to the rich or poor. Any +person may make his house look as splendid as he pleases, for a few +pence laid out in red or yellow ochre, or in other mineral colours. + +"Strangers who have sailed upon the Rhne probably never suspected that +those beautiful houses, which they saw rising on the hills around them, +were built of nothing but earth, nay, many persons have dwelt for a +considerable time in such houses without ever being aware of their +singular construction. Farmers in that country generally have them +simply white-washed, but others, who have a greater taste for ornament, +add pilasters, window-cases, panels, and decorations of various kinds. + +"There is every reason for introducing this method of building into all +parts of the kingdom; whether we consider the honour of the nation as +concerned in the neatness of its villages, the great saving of wood +which it will occasion, and the consequent security from fire, or the +health of the inhabitants, to which it will greatly contribute, as such +houses are never liable to the extremes of heat or cold. It is attended +with many other circumstances that are advantageous to the State as well +as to individuals. It saves both time and labour in building, and the +houses may be inhabited almost immediately after they are finished; for +which latter purpose, the holes made for the joists should not be closed +up directly, as the air, if suffered to circulate through them, will dry +the walls more speedily." + + + [Headnote: Indian and Colonial Practice] + + IV. INDIAN AND COLONIAL PRACTICE + +_A Manual on Earthwork_, edited by Colonel Maclagan, R.E., gives much +interesting information as to Pis-building and a number of valuable +hints: + +_Shutter-ties._--"Cross pieces, as the work proceeds, become so firmly +embedded in the wall, that there is great difficulty in extracting them, +to remedy which iron bars have been substituted. Even these thin iron +bars become so tightly jammed when surrounded by the compact pis earth, +that much labour and risk of injury to the work is incurred in +extricating them, and the expedient of setting them in a bed of sand has +been successfully resorted to. They are then drawn out with care, the +sand also is removed, and the holes which they leave are subsequently +filled with the same earth of which the wall is made, and rammed hard. + +"The heads of the opposite uprights are held together by ropes, but in +practice in this country[6] it has been found that, under the immense +pressure exerted upon the plank sides by the earth firmly rammed in the +interior, the ropes are so liable to stretch, and to break, that it is +advisable to use iron rods or bars in this position also. When ropes are +used, the distance between the side planks is measured by gauge rods, +and the ropes tightened when requisite to preserve the proper breadth of +wall. The use of iron connecting rods renders this unnecessary." + + [Footnote 6: India.] + +_Soil._--"Soil of a medium quality, that is neither very stiff nor very +sandy, is considered best adapted for pis. It may be said that that +which would make good bricks will answer well for this description of +work. + +"When the earth is very dry, a sprinkling of water will be necessary." + +_Foundations._--"It is usual to begin the work upon a foundation of +brick or masonry; but there seems to be no reason why the pis might not +be used from the commencement, even for foundations under ground; being +carefully guarded from all chance of injury by running water." + +_The Building._--"The casing being prepared and erected, and the upper +surface of the old work, when above the first stage, being sprinkled +with water, the earth, well mixed and slightly moistened, is thrown in, +and spread in thin layers of 4 or 5 in. These should, when rammed, be +reduced to one-half their original thickness. The rammers should be of +hard wood and very smooth. The successive layers are similarly treated, +and thus the work proceeds until the top of the casing is reached. The +ends of each portion should be finished with a slope, to which will be +joined the portion next to be added longitudinally. These joinings +should not, in the successive courses, be above those of the lower +stage, but as in masonry and brickwork, should 'break joint.' The seams +are all distinctly perceptible when the work is complete." + + [Headnote: Plastering] + +_Plastering._--"The wall may have a coating of plaster, or the surface +may be simply smoothed and dressed with a shovel, or similar implement. +When it is to be plastered, it is necessary that the wall should first +be thoroughly dry. If dry only externally whilst damp within, it has +been found that the moisture is apt subsequently to attack the plaster +and cause it to fall off in flakes. Without plaster, good Pis work is +found successfully to withstand exposure to the weather, and after the +lapse of many years to be so compact and hard as to be picked down with +difficulty." + +_Protection._--"Where the wall is not that of a roofed building, it +should be provided with a coping, having a good projection to protect it +from rain." + +_Rods versus Bars._--"The substitution of iron connecting bars for the +wooden ones has been mentioned above. The evils of the wooden +arrangement were found to be: the starting of the wedges, the fracture +of the tenons, the tight jamming of the bars in the wall, and the injury +to the walls and to the bars themselves from the force requisite to be +applied for extracting them. The lower iron connecting bars are made 3 +in. by in.; the upper, 1in. by 1/3 or in. each, having holes in. +by in., with corresponding pins. + +"The mode of setting the bars and arranging the work on each successive +elevation of the casing is to cut on the surface of the completed part +of the wall a groove 1 in. wider than the bar, filling it in, after +placing the bar, with sand, to the level of the wall's surface. The side +boarding being set up, the vacant space left along the bevelled edge of +the previous course is filled up with moist clay to retain the first +layer of the new course. The end pieces are secured by iron bars or +rods, with screws and nuts."[7] + + [Footnote 7: "A convenient arrangement might be: to make the + lower and upper connecting bars alike, to raise the side boarding + a few inches above the upper bars, which, when embedded, might be + allowed to remain and become the lower ones of the next course; + the external apparatus being shifted by taking out the pins and + slipping off the stanchions and planks to be reapplied to the + upper bars already in position to receive them."] + +_Ramming._--"Gentle and quick ramming has been found most effectual." + + + _Report on the Pis-work executed at the Etah Jail during 1867-8. + By Mr. H. Sprenger, Assistant Engineer_ + +"The boxes in which the pis-work at the Etah Jail is being executed +consist of two wooden frames 10 ft. long and 2 ft. broad, made of +planks, which are nailed on to stout battens. They are held together by +four pairs of posts 3 in. by 3 in., which are connected above and below +with tie-bars of flat iron 1 in. by in. The tie-bars have at each end +a certain number of in. holes punched in them to receive pins for the +purpose of preventing the posts from slipping off. By changing the pins, +walls of any given dimension can be obtained, wedges of hard wood, with +longitudinal slots, are introduced between the posts and the pins, to +adjust the breadth of the boxes to a standard gauge. After the boxes are +fixed and adjusted, they are secured in their position by ropes passing +over them, and tied to stakes on each side. Any deflection from the +vertical should be corrected at the commencement of the work, as it is +impossible to alter the position of a box after it is half full. Any +earth which is suitable for brick-making will do for pis-work. On being +dug out it is passed through a screen with -in. meshes, and thrown into +the boxes in even layers of 6 in. in depth. + + [Headnote: The Right Quantity of Water] + +"Generally fresh earth contains sufficient moisture to ensure good +consolidation; but if it is found that it jumps up under the rammers, it +should, on being thrown into the boxes, be sprinkled with a little water +out of a tin can with a rose. The watering should be as uniform as +possible, as if it is applied unequally it will liquefy the earth, which +will commence oozing out under the rammers. Pis-work executed with too +much water is worse than if done with dry earth, as, on account of the +elasticity of the wet earth, the effect of the ramming is deadened, and +the earth remains unconsolidated. The men should be prohibited to keep +time in ramming, as it causes vibration, which is injurious to the +stability of the wall. On working over a lower course, it is as well to +let the lower tie-bars about 4 in. into the same to give the boxes a +firm hold on the old work, thereby the joints become imperceptible, and +the upper edge of the lower course is prevented from chipping off. + +"The implements used are three different kinds of rammers. The earth is +first beaten down with a V-shaped rammer, and then surfaced with one +with a flat bottom. The sides of the boxes are consolidated with a +spade-shaped rammer. When commencing the pis-work at Etah, considerable +difficulty was experienced in extricating the lower tie-bars. These +were, therefore, supplied with holes 3 in. apart throughout their whole +length. Apin was inserted, against which a crow-bar with a long slot +and well bent at the end was made to work. An equal pressure could +thereby be exerted against the tie-bars; they were thus extracted with +great facility without injuring them or the face of the wall, which was +not the case formerly." + + + _Supplementary Note by Mr. E. Battie, Executive Engineer, + 5th Division, Grand Trunk Road_ + +"The work at Etah has generally been concluded in the following manner: +In the morning the boxes were taken down, and again put up and filled +during the day; they were left during the night, so that the earth might +detach itself from the sides. It is not advisable to allow a course to +dry thoroughly, as the upper one will not bind well into it, but +probably show a crack. If the earth is well rammed, and only the proper +quantity of moisture admitted, asecond course can be commenced +immediately." + + * * * + +The Report of the Rhodesia Munitions and Resources Committee issued in +1918 contains an interesting paper by Mr. John Hynd on Pis-building, +from which the following is extracted: + + + [Headnote: Pis Buildings at Empandeni] + +"_Pis de Terre Buildings_ + +"_The Spectator_ took this matter up some two years ago and wrote as +follows: + +"'Various schemes of land settlement are in the air.... All of them +must, however, be concerned with cheap buildings. That is a _sine qua +non_.'... + +"The material used for the walls at Empandeni is one-third sand, +one-third ant-heap, and one-third soil, all pulverised and put through a +sieve. Water is then added. The mixture must be neither too wet nor too +dry, just sufficiently damp to bind; agood indication of the correct +consistency being that when squeezed hard by the hand it shows a +tendency to bind. Sufficient of the loose mixture is thrown into the +form to fill it to a depth of about 3 in., and this is thoroughly rammed +before the next layer is put in. Most thorough ramming is essential. +When the frame is rammed full, it is taken apart and shifted along to +make another section and so on until the first layer is complete. The +first layer is, as a rule, sufficiently dry to permit the starting of +the next about three hours after laying. Door and window frames are put +in as the work proceeds, and must be well braced while ramming. In the +top layer hoop iron or fencing wire is let in for fastening down the +wall plates. Arsenite of soda or Atlas Compound is used in the first +layer or two to keep out white ants. The floor can be made of timber, +cement concrete, or rammed earth, and the roof thatched or covered with +corrugated iron as is most convenient. + +"The following Pis de terre buildings have been erected at Empandeni: + +"A large schoolroom 75 ft. by 28 ft. by 12 ft. high, walls 14 in. thick; +seven boys' dormitories, each 30 ft. by 20 ft. by 12 ft.; twelve +single-room houses, each 16 ft. by 12 ft.; six fowl houses, each 20 ft. +by 10 ft.; alarge fowl house 250 ft. long, front walls 7 ft. and back +walls 5 ft. high. This building is divided into fifteen compartments. + +"From the foregoing description it is quite evident that cheap and +efficient buildings of this nature can be erected at a very low cost. + +"On a farm it is not necessary to employ any skilled labour, as the +doors and windows can be purchased ready-made, and the frame-work, +clamps, etc., put together by the farmer himself. For a roof of thatch +all the necessary material, except iron ridging, if this is used, can as +a rule be procured on the farm. + +"Should a cement concrete floor, which is cheaper than a wood one, be +desired, there would be an extra expenditure for cement, the amount +required being about two bags per twelve square yards. Such a floor +should be laid before the walls of the building are commenced, and it is +essential that the site is thoroughly well rammed and consolidated, +particularly below where walls will come, before laying the concrete, to +prevent cracks developing through settlement. The concrete raft should +be carried at least 6 in. beyond the outside walls of the building, and +if the work is properly done, aspecial ant-course will be unnecessary. +The concrete can be left rough below the walls to give a bond, and it +might be advisable to lay some pieces of hoop iron in it which would be +left projecting to be bedded into the walls. + +"Another good type of floor would probably be that suggested in _The +Spectator_, viz. road material laid down and tarred in the same manner +as roads are now made in many places. + +"A number of rooms and houses have been erected on the Globe and Phoenix +Mine on much the same principle as Pis de terre buildings, but the +system developed there is different as regards the mixture, which +consists of two parts ant-heap or ordinary dagga which must not be too +sandy, and three parts ashes or clinker sieved free from fine dust. + +"A very full description of the method employed on this mine was +forwarded by the courtesy of the Manager to the Committee, and it is +interesting to note from this that the walls are made waterproof by +first making them smooth with dagga plaster, then, when quite dry, +giving one good coat of boiling hot tar. Acoat of limewash is applied +three days later. That this is effective is well evidenced by the fact +that the buildings erected have successfully withstood our last +abnormally heavy rainy season. + +"The Globe and Phoenix system is the result of a number of experiments +carried out on that mine. Their mixture, which is stated to be +ant-proof, contains more moisture than Pis de terre, and each course is +reinforced with old wire rope, or other suitable scrap. The material is +left in a heap for one or two days before being used. + +"Circular huts have been built on the mine of the same material, the +forms being made of two rings of corrugated iron in three or more +sections joined up with cleats at the end laps and held in position with +cross bolts and distance pieces. The inner ring is 9 in. less radius +than the outer one." + + + [Headnote: Pis Buildings for Settlers] + + _Extracts from a paper on Pis in the "Farmers' Handbook," + issued by the Department of Agriculture, New South Wales, 1911_ + +"Pis is a material readily obtainable by the settler, of which cheap +and durable buildings can be easily and substantially erected. + +"For the construction of pastoral or agricultural buildings, especially +in districts remote from railways, or from towns in which other building +materials are cheap or easily procurable, pis is particularly well +adapted. In the country earth is plentiful and readily obtainable; in +the city or town such is not the case, and this fact, combined with the +very bulky nature of the material, prohibits its use in such centres of +population. + +"To the selector or settler, who, like many of our successful pioneers, +is not burdened with a superfluity of hard cash, but who possesses an +abundant capital of energy, combined with a certain amount of handiness, +pis has an additional advantage (which it shares with slabs, wattle and +daub, etc.) over most other building materials, in that it affords him +an opportunity of erecting his homesteading largely as the result of his +own labour. + +"As a building material, pis is infinitely superior and more durable +than slabs, galvanised iron, or weather-boards. In fact it is +questionable whether it is not more suitable for our climate, and +therefore to be preferred to brickwork; for pis buildings, properly +protected and finished, are quite as durable and much cooler than +buildings constructed with solid brick walls. This statement may be +questioned by some whose knowledge of pis is limited to buildings so +badly planned that the very elementary principles of building +construction have been neglected. This neglect, which is all too common, +makes things bad enough, but when to it is added, as is sometimes the +case, indifferent workmanship, combined with the use of unsuitable +material, the result does not call for admiration, and it is not +surprising that a bad impression is created. With no other knowledge of +pis it is only natural to condemn it because of such specimens, but +under similar circumstances other better-known building materials of +proved excellence would also be condemned. Brickwork would just as +readily be condemned if its building qualities had to be estimated by +the appearance presented by a brick building which had been constructed +of badly-burnt bricks laid by unskilful tradesmen on an imperfectly +thought-out plan. Just as with other building materials, the +possibilities of this material can only be judged by an examination of +properly planned and constructed examples of the pis-builder's art. +Such are found here and there throughout the country, pleasing to look +at, affording comfort and satisfaction to their owners. Aproperly +constructed pis building can be finished to suit the taste of the most +fastidious. Even without plaster the walls can be 'floated' down and a +'skin' obtained on them which, when limewashed, resembles stonework. +When plastered inside and out they possess the advantages of a stone +house, and are erected at a fraction of the cost. + +"Some idea may be formed of the durability of pis by the fact that +there is a stable built of pis which has been in constant use for over +sixty years, and which at the present time is in good order. The good +condition of this stable is the more surprising because the external +walls are unprotected from the weather, and it is generally recognised +that pis-work, especially if unplastered, should be protected from the +direct action of rain. Pis buildings are said to have a life of a +century and a half. + +"The stability of pis buildings is beyond question, as is proved by the +following instance:--At Lambrigg, asecond-story brick building, with +14-in. walls, and containing ten rooms, is built upon a lower story of +pis. The bricklayer who had the contract for erecting the brick portion +of the house refused, as it was built upon pis, to guarantee his work. +Some time after the completion of the house he visited it, and after a +thorough examination of the building, declared that it was the most +substantial brick house in the district, as it had not a crack in it, +afeature which was somewhat unusual in that locality. Another case +bearing on the same subject is that of a residence at Temora. When this +building was being constructed the workmen omitted to leave holes for +the bolts which were to secure the verandah plates to the walls, as it +was thought these could readily be bored out afterwards with an auger. +On attempting to bore out these holes on the completion of the building, +and when the pis-work had become drier, the operation of boring proved +so difficult as to be practically impossible, and had to be abandoned. + + [Headnote: Builders' Aversions] + +"The merits of pis-work have been recognised in France, India, Mexico, +and California for years past, and seeing its equal suitability for our +climate, it is surprising that these merits have not led to its being +more extensively used. The principal reason for this seems to be because +our builders are averse to undertaking this class of work, and in +consequence the bulk of it is placed in the hands of untrained men, who, +whilst quite fitted to carry out the pis-work, are not competent to +undertake the other constructive work of a building. However, they do +not hesitate to do this, as well as to undertake the more important work +(though unrecognised as beingso) of planning out the building. The +result is in most cases an improperly planned and defectively +constructed building, which appeals to no one, but has a tendency to +bring pis into disrepute. + +"The reason for a builder's unwillingness to undertake pis-work is not +far to seek. For the successful carrying out of his work a builder +relies upon skilled tradesmen; our tradesmen are trained in cities and +towns, and as pis is not a suitable material for such places, tradesmen +do not become familiar with it. Agood builder with a reputation to lose +shrinks from placing that reputation at the mercy of a pis-builder, who +is not recognised as a tradesman, and in whom, in consequence of this, +abuilder is likely to have little or no confidence. + +"The actual erection of pis-work presents so little difficulty that it +can be done by any one who has sufficient strength to shovel earth and +wield a rammer, provided he will exercise care to see that the moulds or +boxes into which the earth is shovelled are kept plumb and in straight +lines. The average settler, even with no previous knowledge of pis-work +or building construction, need have no hesitation in undertaking the +pis-work of his own buildings if he works to a well-thought-out plan +drawn up by somebody competent to doso. + +"The necessity of having a plan prepared by some one who understands the +principles and requirements of simple building construction, before +undertaking the erection of any building, cannot be too strongly +emphasised. This great need, which is often overlooked by the settler, +cannot be economically dispensed with. The securing of a properly +prepared plan is of the greatest value towards obtaining a building of +the maximum strength and durability, combined with the best appearance +and greatest convenience, for the least cost. Even when a settler +undertakes the pis-work of his own building, it will only be in rare +instances that he will not have the advantage of trained supervision +during its erection. The services of a tradesman will invariably be +found necessary to make doors and window-frames, construct the roof, +etc. This workman can be engaged when the building is started, and +whilst preparing the timbers of the roof, in readiness for the time when +they will be required on the completion of the pis-work, can supervise +the fixing of the door and window frames, and see they are set +correctly, and in their proper places. + +"Pis walls are constructed in sections, the extent of which is +regulated by the supply of casings available. + +"Into the moulds formed by the boxes the earth is shovelled in layers of +4 or 5 in., and then rammed until thoroughly solid before another layer +is put in. On the completion of the section, _i.e._ when the mould is +full and well rammed, the keys or pins are knocked out of the 'bolts,' +and the 'boxes' taken apart and erected on another portion of the +building. The top of that portion of the pis-work on which it is +proposed to erect another section should be well moistened and covered +with wet bags some hours before the mould is formed. The bottom of the +mould should overlap the top of the pis-work by about 6 in. After the +'boxes' are put together, the top layer of pis should be loosened with +a pick so as to form a bond with the section about to be built, and if +this section adjoins one already built, the ends of the latter should be +bevelled off so as not to form a straight joint. + +"Material which is too sandy will fret away, and one containing clay +will crack when dry. Soils containing these defects should be avoided. +There is, however, such a wide range of soils which are suitable that a +holding of any size on which suitable soils cannot be found will be the +exception. It is possible to remedy the defects found in one soil by +mixing it with another soil, but very rarely will such a course be +necessary. + + [Headnote: Number of Men Required] + +"The plant required will depend upon the number of men to be employed. +Three is the least number that can be economically employed--two +attending to the boxes and ramming, and one carting earth from its +location to the building and assisting generally. The plant required for +this number of men is given below. If more are engaged, additional plant +of the same character will be found advantageous. + +"The necessary plant will consist of--2 wooden rammers, 1iron shod +rammer, 2straight boxes, 2angle boxes, 3casings for blocking up the +ends of boxes, bolts and keys for same, 12 gauge rods, washers--a +liberal supply of -in. washers, 2shovels, 1spade, ahorse and dray or +other means for transporting the material to the building +(ifrequired)." + +The following detailed instructions are taken from the same authority: + + + [Headnote: Pis in New Zealand] + + SPECIFICATION CLAUSES FOR A PIS HOUSE (NEW ZEALAND) + +_Excavator._--Remove the turf to make footings, but not deeper at any +place than 3 in. Step where required. + + _Pis-Builder_ + +_Walls._--Erect the walls as shown on plan, external walls 18 in., +internal walls 15 in., carried up plumb and true, with all cross walls +properly bonded by continuing the pis-boxes around all angles; when +necessary, the material for the walls is to be properly tempered with +sufficient water. All sticks and vegetable matter are to be removed. + +_Suitable material_: to be a pipeclay loam, with a trace of small gravel +evenly distributed through it.[8] The boxes to be filled in thin layers +of 4 in. at a time, and well rammed until solid; the workmen are not to +use their rammers in unison. + + [Footnote 8: This was specified because it was the best material + near the site.] + +The whole of the internal angles, also door and window jambs, to be +neatly splayed. + +_Floating._--Moisten well the outside and inside walls before the floors +are laid, and float same to even smooth surface with wooden hand-float, +using weak plaster, where required. + +_Bolts._--To hold down wall-plates, provide and build in in. bolts, +not less than 15 in. long, and spaced not more than 6 ft. apart. + +_Damp-course._--Below all walls lay a three-ply Ruberoid damp-course the +full width of walls, to lap at ends at least 4in. + +_Ventilators._--Insert below floors, where directed, four 9 in. by 6 in. +galvanised iron air gratings, in wooden frames 1 in. thick by full +width of walls; also insert at about 18 in. below ceiling similar air +gratings and frames. + +_Plugs._--Insert plugs 3 ft. apart for skirting, chair and picture-rail, +at the heights directed. + +_Frames._--Set all frames plumb and true, and secured in wall before +removing head. Lintels and heads must be well and solidly bedded in +mortar, at proper heights. The whole of the work to be done in a proper +workmanlike manner. + +_Fillet._--Finish against intersection of floor and wall with neat 1 +in. quarter-round fillet, scribed to wall and floor and nailed to +floors. + +The pis-builder will require to build into wall at all window and door +openings 3 in. by 3 in. shaped plugs, spaced not more than 3 ft. apart +to secure architraves. + +_Lintels._--For all door and window openings provide 6 in. by 4 in. +well-seasoned pine lintels, to extend 12 in. into pis-work on each side +of opening. + +_Skirting._--Provide and fix in all rooms, to plugs about 3 ft. apart, +6-in. skirting, neatly scribed to floors, mitred at angles as required. + +_Picture-rail._--Provide 3 in. by 1 in. picture-rail to all rooms. + +_Plugs._--Prepare and tar for pis-builder 3 in. by 1 in. well-seasoned +softwood plugs, 15 in. long, as per detail, for skirtings, picture- and +chair-rail, to be inserted 3 ft. apart. + + + STUDDING, WIRE-NETTING, AND PIS + +"This is a modification of Pis, which provides a settler in a district +where poles and saplings are available with a quick method of providing +himself with a comfortable temporary residence without the expenditure +of much cash. To construct buildings of this character, aframework of +saplings or poles, at intervals of 3 ft. 6in. to 3 ft. apart, is first +erected; this framework is covered on both sides with 1 in. mesh +wire-netting. The two sections of netting are held together, +strengthened, and prevented from stretching and bulging between the +posts by means of wire hooks or loops, which are as long as the posts +are wide. The spaces thus enclosed by the netting and the poles are then +filled with earth, which is well rammed, thus making a solid wall 4 in. +to 6 in. thick. This wall can be plastered, the plaster forming a key +with the wire-netting, which holds securely. Buildings of this character +can be made to look rather attractive, and, if neatly constructed, are +very much superior, both in appearance and comfort, to slabs or wattle +and daub." + + + [Headnote: Pis Shuttering] + + PIS SHUTTERING + + I + +That the plant now commonly in use for pis-building is but a slight +improvement on the anciently accepted model, may be seen by a comparison +of modern examples with old engravings and descriptions. Pis-building +lay off the great main stream of constructional activity, and the +enterprise and ingenuity lavished on the perfecting of other building +materials and methods passed Pis by, leaving it undisturbed in its +quiet backwater, aprimitive system still with its primitive tackle. + +Yet there were a number of very obvious and unnecessary shortcomings in +the accepted shuttering that seemed to clamour for attention, defects, +too, that were in no way inherent, but merely traditional infelicities +reproduced in succeeding models that remained remarkably true to their +primitive ancestral architype--the Pis plant described by Pliny. + +Here seemed to be a very promising field for an ingenious inventor, +afield that is still "To Let." + +In the absence of any such inventive genius, the author has had certain +ideas of his own embodied in the "Mark V" type of shuttering--a type +that further experience and experiment will doubtless modify. + +The principle of the building-process remains unaffected. The +improvements, such as they are, are merely improvements of mechanism. + + [Illustration: + DIAGRAM OF MARK V PIS SHUTTERING] + + [Illustration: + +Mark V Shuttering.+ + Showing top cross-braces thrown back and free leg disengaged.] + + [Illustration: + +Mark V Shuttering.+ + Showing screw-up securing tackle of exterior corner-piece + and its rounded interior. Also screw-cramp at interior angle + of shuttering.] + + [Illustration: + +Mark V Shuttering.+ + Shuttering about to be removed from a first section of Pis walling. + Top cross-braces have been thrown back and clamps to legs released. + It is now only necessary to detach the stays and lift away the + shutters. Where, as here, there is no masonry plinth, the + bearing-pins are only required for the succeeding courses of Pis, + and need not be inserted for the first.] + + [Illustration: + +Mark V Shuttering.+ + The angle-iron stay with cross-brace raised, and the blocking-box + showing its internal clamping-gear.] + +Scientific research could doubtless, if it would, do much towards +perfecting Pis-building. + +We know very little about the behaviour of different earths under +compression, or of their several reactions to chemical treatment. +Meanwhile, afew trifling mechanical modifications are all that +distinguish our modern plant from that devised by the ancients. That +said, ashort description of the "Mark V" model may be of some interest, +pending the future developments that may now be hoped for. + + + II + +The chief desiderata in designing a satisfactory Pis plant appear to be +these: + +All constituent parts should be reasonably light and easy to handle. The +shutters should be rigid and not liable to warp, without being +expensively constructed. The shutters, when clamped in position, should +be firmly and positively supported, without deviation from the vertical. + +The fairway between the shutters must be as little obstructed by the +cross-braces as may be, leaving good room for the men on the wall to +tread and ram. + +The through-pins by which the shuttering rests upon the base wall or on +a completed course of Pis, must be easily withdrawn without injury to +the wall. + +The shuttering must be easily disengaged and removed from the wall, one +side at a time. + +The special corner-piece must have some means of rigid attachment to the +ordinary shutters on the two meeting walls. + +There must be some means of blocking off the shuttering at any desired +point, for the forming of door or window openings at any level. + +The whole apparatus must be as simple and as fool-proof as possible, and +built to stand rough usage and exposure to the weather. + + + III + +The author has attempted to construct a plant embodying these +essentials, and the working drawing and photographs shown will give the +reader a tolerable idea of his "Mark V" model. + +The thing has, at the moment of writing, only been experimentally tested +in one of the London parks. These trials were, however, sufficiently +satisfactory to encourage a belief that the new plant will prove a very +considerable improvement on the old. It has now been despatched to a +site in Surrey, there to undergo the searching and very practical test +of being used for the building of a small-holder's house and homestead. + + + IV + +To the second edition of this book a postscript must be added. Since the +last paragraph was written, the small-holder's house has come into +actual being at Newlands Corner, near Guildford, and has attracted a +good deal of attention from the Press, both at home and abroad. It has +been inspected by multitudes of people, including a great number of +Colonials and prospective Colonists, and by many distinguished persons +directly or indirectly concerned with the problems of housing. + +That "Good wine needs no bush" may be a true saying, but a novel system +of building assuredly needs demonstration, however great its merits. The +success of the experiment at Newlands is admitted by all who have made +the pilgrimage thither. Often would critics come to scoff and remain to +pray. Specially prized amongst the converts is a foreman-bricklayer once +openly scornful in his unbelief. Of enthusiasm, perhaps, there has been +almost over much; and it has been difficult to restrain the zeal of +would-be pis-builders until the coming of spring, and the return of +such weather conditions as the craft might reasonably demand. + + [Illustration: + +A Simple Mould for Pis Blocks.+] + + [Illustration: + +Block-Moulds, Large and Small. The Latter shown opened out.+] + + [Illustration: + +Sketch of a Pis House in Course of Erection.+ + With acknowledgements to _The Sphere_.] + +For pis is a "dry-earth" method of building, and, as at present +practised, that means it is a summer job, so far, at any rate, as +England is concerned. + +The author is the last person to claim that pis-building may be +successfully and economically carried out in all places, and at all +seasons. He merely suggests that in a great many parts of the United +Kingdom, pis offers possibilities of cheap yet permanent building that +are very well worth exploitation. + +A wide and thorough trial of the method now seems assured under a +variety of conditions in a sufficient variety of places. Pis is to be +given its chance in Housing Schemes, in Government building +demonstrations, on Ducal estates, and by ordinary private citizens in +need of houses--by the rich (old and new), and by the poor. + + [Headnote: If Reason Rule] + +If reason rule, pis will make good and all will be well. + +If pis-building is attempted where the conditions are unsuitable and in +defiance of its physical limitations, the misguided enthusiasts +responsible must blame only themselves. But it is not self-reproach +alone that they will have to suffer, for the author and all true friends +of pis will view their troubles with as much anger as sorrow. + +Nothing could be so well calculated to bring discredit on a new movement +as the failures of a few enthusiastic incompetents. + + + THE FIRST DEMONSTRATION PIS DE TERRE HOUSE AT NEWLANDS CORNER, + NEAR GUILDFORD + + _With acknowledgments to the "Spectator"_ + +_Description._--The house has six rooms arranged on one floor, of areas +and cubical contents as laid down in their higher "schedules of +accommodation" by the Ministry of Health and the Board of Agriculture. + +The plan is an adaptation of the first type illustrated in the Board's +new manual "designed for the guidance of County Councils and their +architects" in the matter of buildings for small-holdings. + +The walls are of 18-in. solid pis-work, the roof of red Bridgewater +tiles, and the chimney breasts and stacks of brickwork. + +The floors are boarded save for the back kitchen, which is tiled. The +inner partitions are of 2-in. breeze blocks, the ceilings are plastered, +and the casement windows are of steel. + +There are two good lofts for storage, one entered from the barn, which +is an extension of the house proper. + +The pillars of the barn and the partition wall between scullery and +veranda are of 18 in. by 9 in. by 9 in. rammed earth blocks; the angle +pillar to the veranda is of similar blocks made from soft chalk. + +The rest of the structure is of monolithic pis, built up _in situ_ +without joints of any kind, either horizontally or vertically. + +_Cost._--The total cost of the whole of the outer walling of the house +(inpis) amounted to less than 20. Had the walls been built in +brickwork the cost would, according to estimate, have been about 200. + + [Headnote: The Newlands Specification] + +_Specification._--The following is an abridged extract from the +specification so far as it affects the pis-builder: + +(1) Excavate to a depth of 9 in. over the site, dumping the turf and +surface humus where directed. + +This soil is not to be used for building. + +(2) Lay a 6-in. bed of cement and flint concrete 3 ft. wide under outer +walls. Centrally on this, lay two courses of brickwork in cement, to a +width of 18 in., or build up to the same extent in concrete. + +Lay on this an approved damp-proof course; if of slates, having a +further course of brickwork or concrete above it to prevent fracture +when ramming. + + [Illustration: + +The Newlands Corner Pis Demonstration Building.+] + + [Illustration: + +Newlands. The Cottage from the South-east.+] + + [Illustration: + +Newlands. The Garden Court.+] + +(3) Erect the walls according to the plan on the bases thus formed, +carrying them up plumb and true and properly bonded by working round the +building course by course, using the special angle-pieces at the corners +to keep the work continuous and homogeneous. + +(4) All stones and flints above a walnut size to be removed by riddling +and reserved for concrete. + +All sticks, leaves, roots, and other vegetable matter to be eliminated. + +(5) The soil immediately on the site to be used without admixture of any +sort and to be thrown direct into the shutterings. + +No water to be added without the express permission of the architect. + +(6) The boxes are to be filled in thin layers of not more than 4 in. at +a time, and well rammed until solid. The workmen are not to use their +rammers in unison. + +(7) Rammed earth at box ends to be shaved down to a 45 degrees slope so +as to splice in with new span of pis adjoiningit. + +Where door and window openings occur, the special "stops" to be adjusted +and firmly secured so as to withstand hard ramming. Two 4 in. by 2 in. +by 9 in. plugs to be built in to each window jamb for the securing of +the frames and three to each door jamb. + +Special care to be taken in the thorough ramming at the corners and +along the box edges. + +(8) Insert below floor level, where directed, 24 3-in. field drainage +pipes to act as ventilators through the thickness of the wall. Insert +wire mesh stops to exclude vermin. + +(9) Set all frames square and plumb, and where in outer walls, flush +with finished exterior plaster-face, the joint being covered by a 2-in. +by -in. fillet. + +Where lintels occur, they are to be tailed in at least 9 in. on each +side the opening. + +Provide plain picture-rail round all rooms at window-head level, +providing plugs for fixing where necessary. + +Secure to floor round all boarded rooms a 2-in. by 1-in. angle fillet +as skirting. + +(10) The smooth surface of the pis walling to be hammer-chipped to give +good key to the plaster. + +Before rendering or plastering walls, any loose earth or dust to be +removed with a stiff brush and the wall surface evenly wetted. + + [Illustration: NEWLANDS CORNER PIS HOUSE. THE PLAN.] + +The rendering to be carried evenly round the walls--the minor square +angles being roughly chipped down first so as to obviate sharp corners. +The main corners of the house are ready-rounded off to a 9-in. radius by +the special corner mould. + +(11) Bond brick and slab work to pis walls by driving iron spikes into +the latter every few courses at joint level and beddingin. + +(12) Colour-wash walls with tallow lime-whiting tinted with ochre. +Provide 2 ft. skirting of pitch, applied hot, to form base-course round +exterior of building. + + [Illustration: + +Newlands. The Backyard, showing Barn with Pis Pillars.+] + + [Illustration: + +Newlands. Framing the Roof.+] + + [Illustration: + +Newlands. An Interior, showing Fire-brick Hearth Fire.+] + +N.B.--The exterior of the walls of the Newlands Corner house have been +finished in several different ways with a view to determining the most +durable and economical form of epidermis. + +A trial pis-building adjoining has stood for four years without any +external protection whatever. It has suffered no damage and grows +continually harder. For the sake of appearances, however, and for the +better preservation of the wall from chance injury whilst still "green," +acoating of some sort may be deemed necessary. + + + [Headnote: A Swedish Contribution] + + THE THEORY OF PIS + +The Swedish scientist, Mr. Karl Ellington, of Nossebro, who is basing a +book on pis (inhis own tongue) upon the frail foundation of the +present volume, has, in the course of a letter to the author, made some +exceedingly suggestive "guesses at the truth." + +"I am very interested to hear that you are proposing to use an hydraulic +rammer for making blocks. Ihave thought a good deal about this pressure +business. Iam trying to scrutinise the thing from 'the inside,' so to +speak. Iam trying to trace out how Nature makes rock. That helps us to +understand pis. Nature made all the stratified rocks out of what was +once fine loose earth and mud. Rivers carried the mud out to sea. Waves +pounded and gnawed the shores and got down some more stuff. The tides +went forth and back and shovelled and levelled at the sea-bottom. Some +more mud on top of that, and a few hundred or thousand feet of the heavy +water on top of that--and Nature's pis was in its making. But why do +these mud particles stick together for ever even after that stratum is +raised up high above the sea and the pressure is discontinued? That is +the counterpoint of the whole problem. What is gravitation? Is it some +form of magnetic or electric energy? We don't know. Do particles of mud +grip and hold each other if they are forced together close enough to be +united by some sort of magnetic or electric energy? Or do the particles +only get a 'mechanical' grip on each other? However that may be, we seem +to know now that we can make them grip by bringing them closely +together. It would seem important, then, that we must bring as much of +particle surfaces together within any given cubic space as we possibly +can; that is, we must have as little of 'holes,' 'empty spaces,' pores +and channels as possible in the mass, in the pressed wall. This, then, +would in turn make it important that plenty of very fine (small) +particles must be present in the mass--and so well distributed among the +coarser particles as to be on hand close by wherever there can be one +more chance for a small particle to fill a little chamber that the +coarser particles would like to bridge over. We can think of how well +Nature was fitted for this work of shuffling over all the particles at +the sea-bottom and under great water pressure till she got every +particle into the niche where it would exactly fit. She used waves, +tides, and gulf streams as shovels and mixers and packers, and the water +above as 'hydraulic rammer.' Looking at the pis matter in this way, it +would appear that both the _mixing_ and the _shuffling_ are of vital +importance. And by 'shuffling' Imean in this connection only that the +smaller and larger particles get a chance to shift over a little during +the process of pressing the earth together to hardness, so that the +pressure may not work only and exclusively in a straight downward +direction, but in a sort of wavy zigzag direction as well--much as when +a street-roller is working the macadam and gravel a little forth and +back at the same time as downward. Ihave a great respect for old tools +which are the outcome of long-time experience and handed-down wisdom. +Isuspect the presence of some of that sort of experience in the rammer +described in your book, p. 59. That tool would do the necessary shifting +while attending to its _main_ intention: hammering the mass solidly +together downwards. Now for your hydraulic rammer--is it advisable to +make it blow or press only in a straight line downward? Maybe there +ought to be two or three kinds of strokes alternating--one stroke with a +rifled or wavy surface under the rammer--and the next stroke with a +_plane_ surface.... What sort of witchcraft enters into the effect of +_high frequency blows_ as compared with blows with a little longer +intervals between? Do the strokes create also some 'magnetic' effect in +the pounded earth-mass which helps to fasten the particles to each +other? And does this magnetic charge or friction heat, or whatever it +is, act more promptly if one keeps on 'striking the iron while hot,' +instead of letting the charge 'evaporate' and sneak away between +strokes? Two or three of my hairs are turning grey over these questions +alone. You compliment me by insinuating that I might stumble across some +fruitful idea for the forms or boxes if I speculate a little more on the +key-problem. Well, the thing won't leave me alone, so I have thought out +several foolish variations and rejected them too. But the last one seems +to have a little more vitality, so if it will live till I write my next +letter I will tell you about it. One is so apt to follow the temptation +of 'perfecting' an apparatus--at the cost of getting away from keeping +it cheap, simple--and 'fool-proof.' By this time the idea has grown ripe +in my mind, so that I ought to write out a little book on the pis +problem in Swedish and have it printed before springtime. Something +ought to be done.... I have to ask you kindly to permit me to make +use of the data contained in your book. To this I will have to add what +special precautions we must observe as to foundations in a climate like +ours. Iintend to treat only the pis method. Cob and chalk methods are +not applicable here, as we have such materials only in a few unimportant +spots." + +Mr. Ellington has long been an admirer and a firm friend of England, and +he is good enough to regard his country as indebted to ours for the +introduction of pis-building: + +"Let me tell you that the help you are giving me now--not me, but my +nation--will work as an additional bond that draws us more closely +towards each other.... Some of our people here have always looked too +much towards the South and too little towards the West." + + + [Headnote: A Pis-Builder's School] + + PIS, PRACTICE AND PLANT + +Now that so many able architects and enterprising bodies are seriously +taking up pis-building, the improvement in plant and technique should +be both rapid and considerable. The School of Pis Building established +at Hornchurch in Essex, by the Imperial Ex-service Association, should +alone provide us with much new and valuable knowledge of a highly +practical kind. + +It is there, for instance, that various types of shuttering and rammers +are being experimentally tested side by side, and their relative +efficiency under varying conditions ascertained. Under some conditions +it is probable that the floor and roof timbers (destined for use in the +house under construction) will be found the most economical and +satisfactory form of temporary "shuttering" for the making of the earth +walls. + +The pis "Test-House," built by Messrs. Alban Richards at their Ashstead +works, was built in this way, and proved highly satisfactory. + +Another effective and more generally applicable form of shuttering +(designed and manufactured by the same firm) is illustrated in the +diagram reproduced below. It should be observed that wedges intervene +between the movable shutters and the uprights. + +The method of employment of the "Mark V" shuttering is well illustrated +by the bird's-eye view showing the Newlands cottage under construction. + + [Headnote: Alternative Shutterings] + +In this matter of shuttering there is still, however, great scope for +improvement, and it may be hoped that soon ingenuity and experience will +jointly produce a complete pis plant perfectly fulfilling all the many +conditions enumerated earlier in the book. + +Shuttering made by riveting plain galvanised sheet iron to one side of a +corrugated sheet has the qualities of lightness, smoothness, cheapness, +and rigidity, and the claims of the inventor and patentee are now being +put to the test in actual building. + + [Illustration: PATENT SHUTTERING FOR PIS DE TERRE + _By W. Alban Richards and Co._] + +There now seems little doubt but that pis blocks will be largely used +for partitions and chimney stacks where the soil is good enough, and +experiments are being made with a view to discovering the best and +cheapest way of making earth slabs similar to those of coke-breeze and +concrete. + +The size aimed at is 18 in. by 18 in. by 3 in., the edges to be tongued +and grooved. + +Certain "concrete" machines seem to lend themselves to adaptation for +the making of earth blocks, but it is necessary to remember that sharp +blows are required rather than a steady pressure, and also that we are +working with a _dry_ material. The ordinary primitive way of making pis +blocks is indicated below. + +The hand-rammers are undoubtedly worth study and careful design. Aset +of three seems to meet all ordinary requirements, and those shown on p. +101 may be taken as typical. They should be of hard-wood, smoothly +finished, and provided with long handles. They should be 9 in. to 12 in. +long, and about 5 in. by 4 in. at maximum cross section. + +In the sketch they are shown "narrow-ways-on." No. 1is used for +preliminary pounding and final finishing, No. 2for general +consolidating, and No. 3for working along the edges, against window +stops, and under cross-ties. + +A South African correspondent, Major Baylay, makes interesting comment +as regards rammers and local pis practice: + + [Headnote: South Africa] + +"My experience of all black labour is, that they won't put any 'guts' +into it. They therefore want fairly heavy rammers, which they can lift +and drop, say a foot, and which will do the rest for them. The heat of +the sun and extreme dryness of atmosphere out here make it advisable to +cover up completed courses at once with sacking, moist for choice, +otherwise it is liable to dry out too quickly and crack. It dries out +uncovered at night very well, when there is no rain. + +"The red loams of South Africa, where not too sandy, make excellent +pis. They or their equivalent are found almost everywhere. In the dry +state they set so hard that moisture added just before ramming is +useless. Alarge heap must be made, well damped and covered over with +moist sacking, and left until the moisture is distributed throughout the +mass. When about four or five days old, in ordinary weather, the earth +is ready to use--viz., just wet enough to bind when gripped in the hand. +It should be passed through a sieve. Iuse a sort of 'chicken run,' +8ft. long, and throw the earth on to it before using. Six feet of it is +-in. mesh, and 2 ft. -in. mesh; the reason for this is that, if the +earth is a little too dry, it does not always bind well with the +previous layer. Therefore, put a few petrol tins of the fine earth into +the shuttering first in order to ensure good bond, and throw the coarser +stuff in after." + + [Illustration: PIS HAND RAMMERS] + + + _Second Note by Major Baylay, Peter Maritzburg, Natal, South Africa_ + +"I have completed a small building, and though weather conditions have +been as bad as possible, it is sound and very satisfactory. + +"In my opinion, pis-building should not be attempted in the rainy +season in Africa. Earth contains too much moisture, and the power of the +sun dries it out too quickly and causes cracks. + +"_Re_ plastering. I covered the outside and inside with a mixture of 6 +earth, 2sand, 1blue (Hyd.) lime, the earth being the red, rather 'fat' +earth found everywhere, and the same stuff the house is built of. It is +put on thin with a trowel, after damping the wall. When it dries and +cracks, rub all over with a sacking pad covered with the plaster +mixture, but wetted to a thin cream consistency. It may sound an odd +method, but the natives do this work well, and the result is as good as +one can wish for. You can put tar or any wash (No.6) on this." + + + [Headnote: Soils] + + SOILS + +Were it not for the fact (often somewhat embarrassing) that soil quite +incapable of making good pis will none the less produce enthusiastic +pis-builders, awarning as to the vital importance of the earth being +really suitable might seem superfluous. + +The author has found some of the staunchest champions of pis-building +living on and valiantly struggling with stiff glutinous clay and almost +pure sand. + +Even the most vigorous optimism can achieve little under such adverse +conditions unless soil-blending be resorted to, and even so, +pis-building begins to lose points in the matter of economy directly +complications of this sort are introduced. + +Fortunately, however, England is well off in the matter of pis soils, +the red marls being amongst the very best. + +A study of the country, or, failing that, of the geological maps, will +reveal a great tract of this earth extending diagonally right across +England, from Yorkshire down into Devonshire, where it ends +conspicuously in the beautiful red cliffs about Torquay. + +There is a large area of the stuff in the Midlands, notably in +Warwickshire, with lesser patches here and there about the country. + +Second only to the red marls come the brick earths, which, fortunately, +are also widely distributed. + +"Brick earth" is merely clay that has been well weathered and +disintegrated under the action of wind, rain, frost, and organic agents, +the sulphides having become oxides, and what was a cold intractable +slithery mass having become merely a "strong" and binding earth. + +It is probable that even stiff clay, if dug in the summer or autumn, and +left exposed for a winter, would prove sufficiently reformed to be quite +amenable for pis building in the spring. + +After the marls and the brick earths there is an endless variety of +soils that will serve well for pis-building--some, of course, better +than others, but all, save the extremes (the excessively light and the +excessively clayey), capable of giving good results under proper +treatment. + +Before putting pis construction actually in hand, however, the +intending builder will do well to submit samples of his earth to some +competent authority, that they may receive his blessing. + +A fistful taken from a depth of 9 in., and another from say 2 ft. below +the surface, should give sufficient evidence as to the soil's +suitability or the reverse. + + + + +III + +_CHALK_ + + + I. GENERAL + +Chalk, as a source of lime, has always been of high importance to +builders, and, until improved transport brought alien materials into its +old preserves, chalk was in general use for walling in the form of +roughly squared blocks. + +Chalk again forms the basis of a compost that, used in the form of a +stiff paste, has been largely employed for building from the earliest +times down to the present. + +"Pis de Craie," or chalk consolidated by ramming within a casing, is a +form of building that has been long held in high repute in France and +elsewhere, but which has only recently been given a serious trial in +England. + +Chalk in all these forms, if fairly dealt with and reasonably protected +from the weather, is a most amenable and satisfactory material to build +with. + +The last-named method particularly seems to promise results that should +satisfy the most exacting critics of the unconventional, as it assuredly +does those who inhabit the cottages so constructed. + +The several systems of chalk construction are fully dealt with in the +pages that follow. + +_Chalk Compost: Historical._--At the Ancient British village on West +Down, Chilbolton, some five miles south of Andover, delving +archologists have brought to light undeniable fragments of chalk +"Daub," with the wattle marks still clearly showing upon them. + +This discovery is chiefly of academic interest, though it is a pretty +refutation to those who regard any building material save brick and +stone as "new-fangled," and it should also serve to hearten the doubters +and the timid amongst us who seek historic sanction for any departure +from current building practice. + +_Composition and Uses._--In the Andover district Chalk Compost or "Chalk +Mud," as it is called locally, is prepared and used as follows: + +The chalk is dug out in the autumn, and the frost allowed to play on it +during the winter. In the spring building starts, and the weathered +chalk is spread all around the outside of the walls. Straw is sprinkled +on it and it is then well trodden, usually by the workers, but sometimes +by horses. Sometimes chopped straw is added, sometimes unchopped straw +is sprinkled on. The quality of the walls depends very largely on the +preparation--that is, in getting the mud to the right consistency--and +the old hands know by experience when it is ready. + +The compost is lifted on the wall by a fork and another man stands on +the wall and treads it in. It is then chopped down straight with a +spade. Some of the naked walls at Andover show traces of the courses, +which are usually something under 2 ft. in height. + +Where a course has to be left unfinished it should be ended with a +diagonal ramp so as to splice in with the work that follows. + +Some of the old builders seem to have been somewhat catholic in their +conceptions as to what constituted "chalk," and vague patches of earth, +loose flints and other stray substances not infrequently mar their work +and sometimes seriously reduce its strength. + +As a general rule, the finer the chalk the stronger and more durable is +the walling. + +What is aimed at is a conglomerate of small chalk knobs cemented +together by a matrix of plastic chalk and straw, the whole forming as +dense a mass as possible. + +Grinding in a mortar-mill would probably reduce all the chalk to an +amorphous powder, which would not be desirable, and in any case such +mechanical mixing is quite unnecessary. + +Building by ramming the moist compost between timber shutterings does +not appear to have been practised in the past, though there is nothing +against the method except its tendency to delay the drying out. + +The drying of each course takes several days, depending on the weather. +Acourse is usually laid right round the building. It must be covered up +at night in case of rain, and when it is hard another course is laid on, +and so on till completion. The aim is to build during the summer and +autumn, and when the moisture has dried out, to render the exterior. + +Where brickwork is used with chalk compost it is generally bonded in in +the ordinary way, but block-bonding the depth of a chalk course is a +better way of doingit. + +The exterior corners of chalk buildings are the vulnerable points, and +these should therefore be well rounded off. + +_Timber._--In the old work nothing seems to have been done to prevent +woodwork built in to the compost from decaying, though in many cases it +has survived surprisingly. In any new work, however, proper ventilated +air-spaces should be contrived or the timber ends treated with some +preservative. + +The door and window frames are fixed to fairly large pieces of wood +built in across the thickness of wall, and other woodwork is fixed to +wood blocks built in in asimilar way. + +Picture-rails should be provided in all rooms, as chalk walls are apt to +flake and chip if nails are driven into them. + +Lintels are usually of wood, and when plastering is carried down over +these some form of key must of course be provided to holdit. + + [Headnote: Winter Work Barred] + +_Frost._--New work must not be exposed to frost or there will be danger +of collapse, and winter work is barred out for this reason. + +_Repairs._--Chalk compost walls are not easily repaired in that +material, and bricks are generally used, well bondedin. + +_Chimneys._--Chimneys, too, are usually of brick, though there would +seem no reason against the flues being carried up in chalk, especially +if clay pipe linings were used. + +The chimney-stacks above the roof might well be built in flint, the +corners being rounded off in deference to the peculiarities of the +material. + +_External Rendering._--It is of the first importance that a good +weather-tight skin be maintained, and many old buildings have suffered +through neglect of this precaution. + +The rendering was often of the poorest quality, more mud than lime, and +the constant repairs that the indifferent materials necessitated has +resulted in many of the old cottages becoming patchworks of variegated +plaster blotches, when not whitewashed over, which give an impression of +dilapidation by no means warranted by the facts. + +_Rendering._--Given a good skin, however, of cement or cement and lime, +achalk conglomerate wall will last indefinitely. So vital is the skin +that it is as well to put it on in two good coats--rounding off all the +corners and finishing it either with slap-dash or rough from the wooden +float. + +Also, to ensure its proper adhesion throughout, wire-netting may be used +as reinforcement--being secured to the face of the chalk wall by means +of cross netting or wires laid on the wall as the building rises. + +If the netting be of a fine mesh it also serves as an absolute barrier +to vermin, though pounded glass incorporated in the base of the wall is +equally effective. + +_Strength._--Provided the wall has dried out thoroughly, any of the +ordinary loads occurring in a two-storied house can be borne with ease. + +Chalk conglomerate walling, however, has no great lateral strength, and +it should not be asked to stand up to thrusts. + +The roof, therefore, must be well tied, and should sit on the building +merely as a lid. + + [Illustration: + +Details of Chalk Construction at Amesbury.+ + (From a sketch by W. R. Jaggard, F.R.I.B.A., the copyright of + the Department of Scientific and Industrial Research.)] + + [Illustration: + +Chalk Construction at Amesbury, Wilts.+ + (From a sketch by W. R. Jaggard, F.R.I.B.A., the copyright of + the Department of Scientific and Industrial Research.)] + +_Roof._--Though thatch is the traditional roofing material of chalk +cottages, any other will serve that is permanent and good of its kind. + +The only special demand that chalk walls make is that the eaves shall be +generously overhung for their better protection from the weather. + +Where, in later years, the boldly projecting thatch has been +thoughtlessly replaced by a slate roof with meagre eaves, or with none +at all, the walls have suffered accordingly. + + [Headnote: Garden Walls] + +_Garden Walls._--A chalk garden wall must be afforded just as much +protection as the wall of a house and on both sides. + +The hat with which it is provided is of the highest importance to the +health and longevity of the walling. + +Examples of garden wall copings are given in the sketches shown below. + + [Illustration: WALL COPINGS.] + +_House Walls._--Chalk conglomerate walls rarely exceed 18 in. in +thickness, and are usually the same upstairs as down. + +A plinth of the same thickness as the chalk wall it supports is usually +carried up 6 in. to 18 in. above the ground level in rubble-work, flint, +or brick, being known as the "Underpin Course." Any of the stock +damp-courses are suitable, but they must be well and truly laid, as damp +feet are nearly as deleterious to a chalk wall as a leaky or inadequate +hat. + +No special tools are required for this method of building, an ordinary +farm fork for lifting and a spade for the final chopping down of the +wall faces being all that are necessary. + +A house built during the summer is usually fit for occupation the same +autumn. + +_Old Examples._--Those who may wish to see buildings in chalk +conglomerate, both old and new, would do well to visit some such typical +chalk district as that lying about Andover in Wiltshire. + +It should, however, be constantly borne in mind that most of the old +cottages were somewhat unscientifically erected by their original +jack-of-all-trades occupiers, that damp-courses and Portland cement were +unknown, and that the advantages of proper ventilation and the causes of +dry-rot were discoveries yet to be made. + +Secondly, a large number of these cottages have been sadly neglected +either recently or in the past, and they bear the disfiguring marks of +their ill-treatment upon them now. + +But a chalk cottage that is well found in the beginning, and that is +reasonably well cared for subsequently, has nothing to fear from +comparison with cottages built in the most approved manner of the more +fashionable materials. + +Mr. James Thorold gives the following particulars of a block of three +chalk cottages recently built for Sir George Cooper on his estate at +Hursley, near Winchester: + +"The chalk walling was done by Messrs. A. Annett and Son, of Winterslow, +near Salisbury, where this method of building has been kept alive from +olden days. It consists of working up the soft upper strata of the chalk +by putting a bed of it 4 ft. 6in. thick on the ground, watering and +treading it to a sticky consistency with the feet, working in shortish +straw at the same time. When thoroughly mixed by the builder's mate, he +lifts up a forkful to the builder working on the wall immediately above +him, the latter catches the chalk, dumps it down on the top of the wall, +building an 18 in. course all round. As soon as the weather has dried +this sufficiently he goes round with a sharp spade squaring up both +sides of the wall. As this work is greatly dependent on the weather it +is well if the men have other work to fall back on, and that building +operations should be commenced in the spring or early summer. The wall +is built 18 in. thick to the first floor joists and 14 in. above. Chalk +in itself being very absorbent of moisture, the usual plan is to render +the outside of the wall with a lime mortar, which, however, requires +renewal every few years. To obviate this we fixed with long staples 1 +in. mesh wire-netting over the outside surface of the wall to give a +reinforcement for a rendering of hair mortar and cement gauged in +proportion of 1 to 2 respectively, and left rough from the trowel. This +rendering was done at a cost of 3s. 3d. per square yard, which is a +substantial addition to the cost of the walling, but so far there is no +sign of a crack or hollow place behind it, and the cottages have kept +very dry. The walls were finished off with a limewash containing Russian +tallow and copperas.[9] + + [Footnote 9: See recipes for Whitewash in Appendix(I).] + + [Headnote: Cost of Three Cottages] + +"As regards the cost of this block of three cottages, the result is +obscured by the fact that tall chimney-stacks with ornamental bricks and +appropriate foundations were built and reinforced leaded lights were +used in the windows to keep the building in character with the other +cottages on the estate, but at the time we estimated that the chalk +walling saved a sum of 54 as against the amount we should have had to +have spent in carrying out the building with bricks made on the estate, +and this had to include lodging money and profit, the builders being +independent men. The ornamental chimney-stacks were put in for the sake +of appearance, flues built up in the chalk being entirely satisfactory +and fireproof. The foundations are either flint or brick with a slate +damp-course. + +"I consider that for a chalk country this method of building has many +advantages. + + "(1) It saves cartage. + + "(2) It can be carried out by a skilled labourer who can be + otherwise employed during unsuitable weather. + + "(3) No fuel is required as in burning bricks. + + "(4) If a suitable rendering is employed to keep it weatherproof, + and a good damp-course on the foundations, the cottages are nice + and dry and keep an equable temperature, chalk being a good + non-conductor. + +"Sir George wonders if any method could be devised by chemical means to +harden the chalk and make it weatherproof; if this could be done it +might save the expense of the cement rendering." + + + CHALK CONGLOMERATE + + From _Country Life_, February 23rd, 1901: + +"Soft chalk is practically mud, yet Dr. Poore, one leading authority on +rural hygiene, had his model hygienic cottage built with it at Andover, +just outside the boundaries, in order to escape the tyranny of the +bye-laws. In several other places this material has been used time out +of mind. + +"The white cottages on the Wiltshire Downs are as good as any in +England." + + [Illustration: + +Three Chalk Cottages at Hursley Park+] + + + THE WINTERSLOW COTTAGES + + From _Country Life_, April 6th, 1901: + +"The white chalk cottages of the scattered straggling village are found +in every sort of position. They must not be confounded with the cottages +of rock chalk at Medmenham. You might almost call them mud cottages. + +"The house is generally both planned and constructed by the owner. + +". . . The soil is only a few inches deep, soft chalk lies close to the +surface and can be dug out with a spade. This is a very suitable +material in the district and costs nothing but the labour of +digging.... + +"On the downs there is a constant lack of water; that which falls in the +shape of rain is therefore very precious, and in some cases is indeed +the only kind available. But a large tank or artificial well is needed +to contain it, and the pit from which the chalk is dug out can be made +to serve the purpose.... One was made watertight by means of a lining +of concrete, and held enough water to keep the family going through all +the dry season. + +"In another house . . . the chalk-pit had been utilised to form a large +and convenient cellar.... + +"Most of them (the cottages) . . . are on two floors, with parlour, +kitchen, back kitchen and so forth on one, and the bedrooms on the +other. In the preparation of the chalk, the method followed is that of +treading it into a kind of rubble, and adding a proportion of straw and +a small quantity of lime. + + [Headnote: Expensive Scaffolding Avoided] + +"There is a local builder who will run up the shell of a house for a +matter of 100, more or less, according to its size.... Most of the +cottages are literally hand-made. Askilful architect who visited the +Winterslow cottages felt sure that boards must be used to keep the walls +straight, but he was wrong. The chalk is shovelled up and the walls are +kept straight without line or plummet. No expensive scaffolding or +machinery is employed. Yet the walls come out beautifully in the end, +the colour being an exquisite soft white. They are about 18 in. thick, +and the slowness of their construction has one good effect, it gives +them time to dry. No point is of more importance than this. It is +advisable not to put on any rough-cast, plaster, or paper for at least +twelve months, as doing so will prevent the moisture from exuding. One +or two of the little cottages were slightly damp, but the majority were +as dry as tinder. The thickness of the walls helps to render the cottage +more comfortable, to make it cool in summer and dry in winter. + +"One word should be added in regard to soft chalk as a building +material. Where it can be obtained in the garden at a few inches depth, +and especially where the cottager is his own architect and builder, it +can be most heartily recommended, but there are obvious objections to +its transportation to districts where it is foreign. + +"The village itself is a very homely and irregular one without a single +dwelling of any pretence. The country lying adjacent to Salisbury Plain +consists of broken, sparsely peopled downland, and very ornate or +finished cottages would be out of keeping, but they would not look so +well copied in a very rich, heavily timbered country." + + + RATS AND CHALK + +_Note._--Conglomerate chalk is, like cob, vulnerable to the attacks of a +really determined rat. + +The outer defences provided by the exterior rendering can be backed up +by the mixing in of broken glass or sharp flints with the substance of +the wall, where such attacks are likely. + + [Illustration: + +Marsh Court, Hampshire.+] + + [Illustration: + +Brick-and-chalk Vaulting at the Deanery Garden, Sonning+] + + + [Headnote: Block Chalk] + + BLOCK CHALK + +"Chalk" is a term somewhat loosely used to denote the soft white +limestone--the "_Creta Scriptoria_"--that is cousin to Marl on one side +and to Ragstone on the other. + +In its purest form chalk consists of over 95 per cent. of carbonate of +lime in the form of fine granular particles held together by a +calcareous cement, its organic origin being clearly traced in the +remains of the minute sea creatures with which it abounds. + +Hewn blocks of chalk have been used for walling and vaulting from +immemorial times, and, where not exposed to direct erosion by the +weather, remain to this day as clean-cut as when they were first +quarried and a very great deal harder. + +The filling in of the great vaults at Salisbury Cathedral and in the +Bishop's Palace are of chalk, whilst innumerable lesser buildings of +more or less antiquity still remain to us as monuments to the excellence +and durability of this stone. + +Chalk, too, was often used in combination with flint or brick to build +the engaging chequer-work walls that embellish so many downland +villages. + +At Medmenham there are cottages both old and new of hewn rock chalk, and +both the Berks and Bucks banks of the Thames have many buildings to show +of this beautiful material. + +Amongst present-day architects Sir Edwin Lutyens was the first to give +hewn chalk an opportunity of showing its quality in serious +architecture, Marsh Court in Hampshire being an instance of more than +local celebrity. + +In the great walls at the Bishop of Winchester's palace, Farnham Castle +in Surrey, the old builders appear to have used bricks, limestone and +chalk proper, according as the several materials were delivered, quite +indifferently, and with results altogether delightful. + +Not all chalk is suitable for building, that near the surface being +often far gone in decay and much too friable for such a purpose. + +Even when apparently sound blocks have been gotten they are not +infrequently found to be crossed in all directions by planes of weakness +along which they are apt to fall to pieces in the handling. + +From this cause the "waste" is sometimes considerable. + +The well-known building "stones" from the quarries of Beer, Sutton, and +Tottenhoe in Devonshire are really chalk, but in a form not readily +distinguishable from ordinary free-stone. + +The longer that chalk blocks are kept to dry before building-in the +better, and the sun and wind of at least a year should be allowed free +play upon them to dry out their natural sap and render them +"frost-proof." + +During the drying-out process the chalk should, if possible, be +protected from the rain. + +For years after being built into the walls of a house, chalk will +continue to dry and harden. + +But it is essentially a somewhat porous material, and will quickly +revenge itself on those neglecting its just demands for a sound roof and +a proper damp-course. + +In exposed situations new chalk walling is liable to allow the +penetration of moisture under the pressure of the wind unless a cavity +is provided or unless the surface is treated with a silicate or other +"vitrifying" fluid. + +Chalk, however, has one shining virtue in common with its great +antithesis--it improves mightily with keeping. + +Chalk walls sometimes have youthful vices in the way of porosity that +entirely disappear with advancing years through the closing up of the +surface pores, which eventually makes a cavity and inner lining +superfluous. + + + + +IV + +_UNBURNED CLAY AND EARTH BRICKS_ + + + SUN-DRIED BRICKS + +The use of sun-dried bricks in this country, is, for no very apparent +reason, almost entirely restricted to East Anglia. There it has been +used for generations with entirely satisfactory results. + +Mr. Skipper of Norwich writes of the material as follows: + + * * * + +"Who, travelling from Norfolk to London, whether by the Ipswich or +Cambridge line, has not noticed the numerous colour-washed or black +(tarred) cottage, farmhouse and agricultural buildings scattered +practically all along the countryside? Some of these are of studwork and +plaster, some of wattle and daub, but many are built of clay made up +into lumps, sun-dried, and built into the walls with a soft clay-mixture +as mortar. No lime _need_ be used, though sometimes it is mixed with the +clay mortar. The preparation, digging, exposure and mixing with short +straw are similar to the Devonshire 'cob' work, but in these parts the +worked clay is thrown into moulds, and lumps are formed of, say, 18 in. +by 12 in. by 6 in., or 18 in. by 9 in. by 6 in. for large sizes, and for +inside walling or backing to brick-faced walls, 18 in. by 6 in. by 6 in. +The walls, naturally, are rough in texture and the joints are generally +stopped up and besmeared with a thin coating or almost a wash of clay. +This coating sometimes has lime mixed with it, but it is not necessary. +This is all that is needed to complete the walling, and there is a +building--a malting, that any one can see at Tivetshall Station on the +Ipswich line, about 200 ft. long, 45 ft. or 50 ft. wide and three floors +high, built of lumps 18 in. by 12 in. by 6 in.--that has stood the +weather and weight of its roof for forty years built in this way; 12 in. +is the thickness of its walls. Afurther stage in finish is to give the +walls two or three coats of coal tar, but it is not essential, though +desirable where stock are kept, as cattle are rather fond of licking the +clay, and they do not use their horns much when walls are tarred. The +highest finish in this work is to cast sand on the last coating of tar +before it is quite dry, and then to colour or whitewash on this. This +accounts for the variety of colourings seen in these buildings, some +even of a kind of pink or red; while some yellow or buff, beside the +white and the black or tarred buildings, and all huddled together or +standing apart, whether covered with thatch or red pan or flat tiles, +look remarkably in harmony with their surroundings. These lump walls +are, of course, built on a base of brickwork, about 18 in. or 2 ft. +high, to keep them free from damp. This kind of walling can be built for +_at least_ 15 per cent. or 20 per cent. cheaper than ordinary 9 in. +brickwork. Thin as these walls are compared with those of 'cob' houses, +they are noted for being warm in winter and cool in summer. When +suitable clay is procurable a local builder almost invariably uses clay +lumps when building a house for himself, though to gratify a whim +perhaps, he will case the outside walls--especially the front next the +street or road--with brickwork. But clay lumps he carefully reserves for +inside walls and weight-carrying linings to the outside walls, bonding +the two together very much in the same way as two 4 in. 'cavity walls' +are bonded. Iam not suggesting that this walling is as interesting +artistically as 'cob,' but I do suggest it is a practical, sensible and +_dry_ walling, and if properly done it will 'last for ever,' as a local +builder repeatedly said to me when speaking of it. One can easily see +why the cost is light--the sun and the winds do the drying in the spring +months, and no coals are required, and also the clay is often found on +the building site, hence no cartage. Actual building work naturally goes +quickly, as the lumps are large. There is another important point to +notice. One may see a building complete with its roof on and occupied by +its tenant while still awaiting an outside casing of brickwork to be +built round it, either with a view to greater protection or for the mere +vanity of the owner, for while thus left unprotected the lump walls take +no harm from even winter exposure. Now to be quite practical in these +extremely practical days, Iventure to suggest that the use of clay +lumps at least for inside walls and linings of outside walls would be an +immense boon to the numerous cottage-building schemes now being +projected. We must not forget that comparatively few bricks will be +available this year, while the cottages are wanted at once. Can these +few bricks be better used than by forming foundations and chimneys for +the clay-lump walls of these cottages? Ithink not. The cottages could, +of course, be occupied in the late summer or autumn of this year, and +next year when bricks will be more plentiful perhaps the brick casings +could be added, if brickwork _must_ complete them. Imake this strictly +utilitarian suggestion solely to meet a very urgent and deep national +need. Personally, Iprefer the sight of a cottage built and finished in +the old-established method of the locality. Unskilled labour only is +required, working under intelligent supervision, hence immediate +employment for a great number of men would be provided." + + [Headnote: Use for Unskilled Labour] + + * * * + + [Illustration: + +Once Corn Hall, now Council School.+ + Built about a hundred years ago. Still in sound condition + and quite dry.] + + [Illustration: + +A Row of Clay-lump Cottages.+ + The front has been plastered and panelled out. In the upper part + of the stable building, seen in the foreground, the clay-lumps + are shown exposed.] + + [Illustration: + +Engineering Workshops.+ + Built twenty years ago. The walls are thoroughly sound, despite + constant vibration, and are perfectly dry, except the brick face, + which was added for effect.] + +The use of sun-dried bricks for the interior partitions of cob and pis +cottages is worth consideration, as the nature of these materials +demands a thickness of wall which is too wasteful of space to be +acceptable in mere partitioning. + +Of the strength of clay-lump walls, there is no question. It was +recently necessary to cut a new doorway in the old clay-lump wall of a +large traction-engine garage, and the blocks removed were thrown into a +heap upon the ground. + +The clay happened to be needed for other purposes, for which it had +first to be brokenup. + +Ordinary hammers proved entirely ineffective, and it was not until heavy +sledges were used that the lumps could be smashed. + +The tractor-house in question is a large building some 25 ft. by 100 +ft., carrying a heavy roof and constantly subjected to vibration by the +coming and going of the tractors. + +The walls are only 12 in. thick, without piers or reinforcements of any +kind, and yet the whole building, which is 26 ft, high at the gables, is +as perfect to-day as when first erected some twenty years ago. + +In the same town as this tractor-house, East Harling in Norfolk, is a +council school built of clay lump (converted from the old Corn Hall), +apparently not a pin the worse for a century of hard wear. + +Near by there are a number of private houses built of the same material, +some of them reputed to be upwards of 200 years old and certain of them +having considerable architectural merit. + + + [Headnote: "Substantial and Cool"] + +(_Extract from "The Farmers' Handbook," issued by the Department of +Agriculture, New South Wales, 1911_) + ++"Adobe," or Sun-dried Bricks+ + +"As their name implies, these buildings are constructed of sun-dried, +but unburnt bricks. For buildings of this character, material like clay, +which is unsuitable for pis-work, can be used. The bricks are made in a +wooden mould, and are 16 in. long, 8in. wide, and 6 in. thick. Aman +can mould about 100 per day. They are laid in a similar manner to other +bricks, the mortar used being wet loam, or even the material of which +the bricks are made. The cost of making and laying is estimated at about +15s. per 100. Buildings constructed of these bricks are substantial and +cool, and very similar in character to pis buildings. + +"A school-house built of these bricks eighteen years ago by Mr. Nixon, +of Reefton, is still in an excellent state of preservation; in fact, +little, if any, the worse for wear, despite the fact that walls are +unprotected by verandahs or overhanging eaves. During its existence it +has had, first one coat of oil-paint, and later a coat of coloured +limewash." + + * * * + +"Clay lump," then, is one of the many good old building methods that +needs no proving, but only revival and perhaps improvement. + + + + +APPENDIX + + + I + + WHITEWASH + +Whitewashing has been frequently referred to in the foregoing pages as +the most suitable treatment for the exterior of chalk and earth +buildings. + +There is, however, a certain prejudice against lime-whiting amongst both +owners and occupiers, owing to the frequent renewal that its adoption +usually implies. + +With a view to removing this drawback from a treatment otherwise so +effective, the following recipes are suggested as improvements on the +usual practice. + +Ordinary whitewash is made by slaking about 10 lbs. of quicklime with +two gallons of water. + +The following recipes are taken from "_White Paints and Painting_" +(Scott), and are reliable: + +(1) "_Factory" Whitewash (interiors), for Walls, Ceilings, Posts, etc._: + + (_a_) 62 lbs. (1bushel) quicklime, slake with 15 gallons water. + Keep barrel covered till steam ceases to arise. Stir occasionally + to prevent scorching. + + (_b_) 2 lbs. rye-flour, beat up in gallon of cold water, then + add 2 gallons boiling water. + + (_c_) 2 lbs. of common rock-salt, dissolve in 2 gallons of hot + water. + +Mix (_b_) and (_c_), then pour into (_a_), and stir until all is well +mixed. This is the whitewash used in the large implement factories, and +recommended by the insurance companies. The above formula gives a +product of perfect brush consistency. + +(2) _"Weatherproof" Whitewash (exteriors), for Buildings, Fences, etc._: + + (_a_) 62 lbs. (1bushel) quicklime, slake with 12 gallons of hot + water. + + (_b_) 2 lbs. common table salt, 1 lb. sulphate of zinc, dissolved + in a gallon of boiling water. + + (_c_) 2 gallons skimmed milk. + +Pour (_b_) into (_a_), then add the milk (_c_), and mix thoroughly. + +(3) _"Light House" Whitewash_: + + (_a_) 62 lbs. (1bushel) quicklime, slake with 12 gallons of + hot water. + + (_b_) 12 gallons rock-salt, dissolve in 6 gallons of boiling water. + + (_c_) 6 lbs. of Portland cement. + +Pour (_b_) into (_a_), and then add (_c_). + + * * * + +_Note._--Alum added to a lime whitewash prevents it rubbing off. An +ounce to the gallon is sufficient. + +Flour paste answers the same purpose, but needs zinc sulphate as a +preservative. + +The following are from "_1,000 More Paint Questions Answered_": + +(4) _Durable Whitewash for Outside Use._--A whitewash that will not rub +off or wash off in rainy weather can be made by mixing one half-pint of +flour to a batter with cold water, then stirring into this boiling water +until it becomes a thick paste. + +While still hot it is poured into a pailful of ready-made lime whitewash +and well stirredin. + +(5) Another simple method is to add to 2 gallons of ready-made lime +whitewash one half-pint each of molasses and table salt. Must be stirred +frequently while being used. + +_Whitewash for Exterior Surfaces._--A formula for a durable whitewash +for out-buildings of rough lumber. The following is reprinted from +"_Popular Mechanics_": + +(6) Place 1 bushel good fresh lime in a barrel with 20 lbs. beef tallow; +slake with hot water and cover with sackcloth to keep in steam. When the +lime is slaked, the tallow will have disappeared, having formed a +chemical compound with the lime. Dry colours may be added to produce any +tint desired.[10] + + [Footnote 10: Experiments and tests carried out for the author + by the Department of Scientific and Industrial Research place + this receipt at the head of the list.] + +It is better to add colour before slaking the lime, but if this is not +feasible mix the colour with alcohol and add it to the strained +whitewash. Thin to easy flowing consistency with clear water. + + [Headnote: Distempers and Limewashes] + +_Cold Water Paint that will stand the Weather._--A formula for making a +white outside coating that will resist the action of the weather and +remain hard even under the influence of moisture and rain. Experiments +with different brands of cold water paints have proved failures. + +A really effective cold water paint, in order to resist the elements and +remain white, should contain a white pigment of good body and some oil +in addition to the water, and with this purpose in view the following is +suggested: + +(7) To make 100 lbs. of such paint, mix 10 lbs. white, pure in oil, with +10 lbs. bolted whiting, 8lbs. raw linseed oil, 6lbs. soft soap (made +with potash), and 26 lbs. soft water. + +One quart of pale copal varnish will improve the preparation. The +formula given is of the right consistency to apply on dressed lumber +with the brush. For application on rough lumber or with the spraying +machine it requires more thinning with water and varnish. + +The following is taken from Pearce's "_Painting and Decorating_": + +(8) A London recipe for distemper has the following proportions: +4"balls" whiting, 2lbs. Young's patent size, and sufficient water to +cover the whiting. + +(9) A Scotch distemper is described as: 12 lbs. whiting, size as given +previously, 2ozs. alum, 2ozs. soft soap. It is very fast, for +passages, schools, etc. Tinting colours for limewash should be +restricted to ochres, umbers, lime blue, lime greens, charcoal or lamp +black, and earthy reds (asVenetian). + +(10) External limewash for farm buildings, etc., may be made as follows: +Lime, bushel, slaked with 1 gallon of milk and remainder of water, +1lb. salt and lb. sulphate of zinc to make it withstand the weather. + +Experiments with and practical tests of these and other kinds of +whitewash are being carried out, and the author hopes that he may find +opportunity at some later date of announcing the results obtained. + + + [Headnote: Local Materials] + + II + + THE IMPORTANCE OF USING LOCAL MATERIALS + + (_Extract from "Country Life," November 9th, 1918_) + + 300,000 COTTAGES WOULD ENTAIL THE TRANSPORT OF 60,000,000 TONS + OF MATERIAL + +In carrying out any considerable scheme of house building two +difficulties will have to be met. The first arises from the scarcity of +building material; the other from the cost and difficulty of transport. +These, to some extent, can be obviated by the use of local material, +which is to be commended on other grounds as well. Local material fits +into the character of the neighbourhood in which it is found and +maintains its traditions. + +Very few people realise the bulk of materials, and in order to help them +the following statement has been prepared to show the materials needed +for each cottage and the total for 300,000 cottages: + + Materials. Weight. + Per One Cottage. Per 300,000. + Tons. Cwts. Qrs. (Tons.) + Ballast, sand, gravel 78 17 0 23,655,000 + Lime 5 18 0 1,770,000 + Cement 12 8 0 3,720,000 + Bricks 85 0 0 25,500,000 + Slates for D.P.C 0 10 2 157,500 + Chimney-pots 0 0 3 11,250 + Tiles 7 2 2 2,137,500 + Carcassing timber 7 0 0 2,100,000 + Complete joinery timber 1 12 0 480,000 + Cast-iron rain-water goods and sundries 0 9 0 135,000 + Stoves, copper, ash-bin, etc. 0 5 2 82,500 + Nails, screws, etc. 0 1 2 22,500 + Hair for plaster 0 1 0 15,000 + Lead flashings, etc. 0 2 1 33,750 + Sink, waste pipes, draining boards, etc. 0 2 1 33,750 + Sanitary goods 0 1 0 15,000 + Whitening, distemper and paint 0 3 1 48,750 + --------- ---------- + Total 199 14 2 59,917,500 + --------- ---------- + +It will be seen that to carry out the scheme for 300,000 cottages a +total of close on 60,000,000 tons of material will have to be shifted. +In addition to that, it must be remembered that the cost of material is +very small in comparison with that of building. This will be apparent +from an analysis of the items employed for actual cost and the +percentage which that cost bears to the total cost. + +Cottages erected 1912 (semi-detached): total interior area of cottage, +772 ft. super, (parlour, kitchen, scullery and three bedrooms, coal and +W.C.): + + Per House. + No. Item. Actual Cost. Per cent.of + Total Cost. + 1. Sundries 8 266 + 2. Foundations 16 528 + 3. External and party walls (_a_) 77 2541 + Windows and doors (_b_) 23 759 + 4. Internal partitions 36 1188 + 5. Ground floor 18 594 + 6. Upper floor 22 726 + 7. Roof and rain-water goods 34 122 + 8. Chimney and fireplaces 30 990 + 9. Sanitary fittings, water supply and + drainage 19 627 + 10. Staircases 11 363 + 11. Fittings 6 198 + ---- + Total 300 + +These facts help to clarify the problem. The weight of the building +materials required for an ordinary cottage with living-room, parlour, +scullery, three bedrooms, etc., the house containing cubic contents of +about 11,500 ft., would come approximately to 200 tons per cottage; and +even assuming that there is only an average transport of fifty miles, +this would give 10,000 ton-miles per rural cottage, which is taking it +at a very low average. In each cottage the weight of the brickwork +represents about 42 per cent. of the total weight. It is, therefore, +apparent that every effort should be made to lessen the transit of +materials required for the external walling. If, on the other hand, +local materials are employed, this carriage would be saved and a great +economy effected. Even if this utilitarian consideration were not so +important as it is, the desirability of making all possible use of local +materials is very great from other points of view. It would stimulate +local interest in building and, in addition to retaining the traditions +of the district, give greater hope of retaining and maintaining the +proper architectural aspect of our villages. + +It is scarcely necessary to summarise the advantages that may fairly be +expected to flow from this endeavour to make a real start at finding a +solution for the housing difficulty. First and foremost must be placed +the saving in transport. Acasual reader may easily imagine that the +difficulties of carriage will vanish with the end of the war, but that +is not so in reality. Any one who has travelled in France must have +noticed engines bearing such names as Liverpool Street, King's Cross, +Euston, Birmingham, and so on. The meaning of that is that a great deal +of our rolling stock was sent over to France, and at the best will not +be available here for a long time to come. Even the ordinary work of +upkeep and repair has necessarily been neglected owing to the scarcity +of men and other causes incidental to war-time. Transport difficulties +are bound to last for a very considerable period after the peace +settlement, and it would not be at all advisable to delay the +construction of houses so long. The returned soldiers will make us +vividly conscious of the shortage. Nothing could be imagined more likely +to make them look for chances of going abroad than to learn that there +is not sufficient housing accommodation for them in the village in which +they lived before the war, and to which they hoped to return on its +conclusion. + + + [Headnote: Cost per Foot Cube] + + III + + EXTRACT FROM A LETTER TO THE EDITOR OF _COUNTRY LIFE_, + JULY 27th, 1918 + +"Shortly before the war I had occasion to demolish some very old +cottages at Clovelly for the reconstruction of the New Inn. Iwas so +much struck with the stability of these (although by no means +first-class samples of cob work) that I collected some facts and notes +on the subject from different parts of the county of Devon. Where +bye-laws have been adopted, cob is no longer being used. It is +difficult, therefore, to give an accurate comparison of costs, but after +careful investigation I did arrive at the following results for North +Devon and Scotland. The prices were in 1913, and in both cases for a +five-roomed cottage (assuming four to be built at the same time, +including internal water supply, but omitting any special work necessary +to procure supply, and omitting fencing). + + Cost per foot cube Cost per foot cube + cob at 2 ft. 6 in. 11 in. hollow brick. + thick. + North Devon 6d. 5-7/8d. + Scotland 6d. 6d. + +These prices assumed suitable material on or near site, and allowed +something for the difficulty of getting at least one experienced +cob-worker to instruct the unskilled men. Since 1913 the cost of brick +has risen so much that cob would now be much cheaper, probably as much +as 1d. or 1d. foot cube in both cases, and this is likely to be the +case for many years. Suitable material exists in many parts of the +country. If reed straw cannot be had, other reinforcements can be used. +Ihave seen various materials in use, of which heather was perhaps the +best and most easily procured. Ican endorse from experience the comfort +of these old buildings, and the affection of Devon people for them. The +thick walls give all that a house should--protection from heat in summer +and cold in winter. For the contrast, visit the new Garden City at +Rosyth. Many of the houses are attractive, but their thin brick walls, +tile and slate hanging are not suitable to the north and east coasts. +Ask the opinion of the occupants of these new houses. Many of them are +Devon born and bred, and imported from the dockyards of the three towns. +They nearly all complain of the cold, and their views form an +interesting comment on modern construction." + + + IV + + PIS TESTS + + (_With acknowledgements to "The Spectator"_) + +Through the courtesy of Messrs. Alban Richards & Co. we are able to +publish the results of certain very instructive tests that have been +carried out on Pis during the past winter. Messrs. Richard's experience +and Report bring out two points with especial clearness, (1) That Pis +work, though not impossible under winter conditions, is not ordinarily +desirable unless some means of artificially drying the earth be resorted +to. (2) That the strength of Pis increases with surprising rapidity as +the work dries out. It should be remarked that none of the samples +tested were made from really good Pis soil, such for instance as the +red marls or brick earths. With such materials or anything approaching +them, the results would have been even better, as the Report points +out:-- + +"In conjunction with Mr. Williams-Ellis, we have made certain tests with +a view to satisfying ourselves as to the practicability of _pis de +terre_ for house construction. In order to obtain what we might term the +minimum or 'worst' tests, we decided to erect walls for this purpose in +the winter. This we have done for the last three months, which has been +a very wet period, and the following is a short description of the tests +we have made:-- + + "1. Two walls were erected measuring 14 ft. long, 9ft. high and 18 + in. thick, spaced 20 ft. apart, with short return ends to each wall. + Wall plates were placed centrally along the top of each wall, on + which were placed 9 in. by 3 in. wood joists, at 16 in. centres, + across the 20 ft span. In order to obtain the minimum results we + allowed the shutters to remain until the test was ready to be + applied, so that walls did not have an opportunity of drying or + hardening. This condition was thought necessary, as it is quite + reasonable to expect that if _pis de terre_ cottages are erected, + considerable weight might be placed on the walls immediately the + shuttering is struck. We then proceeded to test the walls to + destruction. The floor space provided for by the joists referred to + above measure 220 super. feet, the load was then applied gradually. + The load applied totalled 16 tons, which is equivalent of 168 lbs. + per super. foot of floor space, under which the wall collapsed, + which, in our opinion, provides a factor of safety of three to the + normal load which a cottage floor would have to bear. + +"We are convinced that very much better results can be obtained in this +method of construction with walls which were first dried before the load +was applied. Further experiments are to be made to procure further data +on this subject. In addition to the above tests, we have submitted to +the National Physical Laboratory, blocks made of _pis de terre_, from +poor to medium soil, for testing purposes, and the following are the +results which have been obtained:-- + +"The following Report shows results of Tests made by the National +Physical Laboratory. + + + [Headnote: Pis Tests] + + "REPORT ON TESTS OF BUILDING BLOCKS OF PIS DE TERRE SENT FOR TEST + BY MESSRS. W. ALBAN RICHARDS & CO., LTD. + +"_Tests made on January 14, 1920._ + +"First set of three blocks sent in November 1919. + +"These blocks were composed of a fine gravel containing very few and +very small stones. The material was said to be similar to that used at +Merrow Down, near Guildford, Surrey. It appeared to be very similar to +Farnham gravel. + +"The blocks were tested in compression, one within twenty-four hours of +arrival at the laboratory, and the others after drying for a time in the +laboratory. For results of tests see TableI. + + TABLE I + + ----+------+--------------+----+----+-------+-----+-------+---------- + | | | | | | LOAD. | + | | |Age |Area|Density+-----+-------+ + | | | in | in | lbs. | |in tons| + | | Dimensions |days|sq. | per | in | per | + No. |Marks.| in inches. | * |ft. |c. ft. |tons |sq. ft.| REMARKS. + ----+------+--------------+----+----+-------+-----+-------+---------- + UT1 | 3 | 999 | 1 |562| 131 |070 | 166 |Cracked + | | | | | |104 | 247 |Collapsed + | | | | | | | | + UT2 | 1 | 898989 | 9 |550| 125 |427 | 1050 |Collapsed + | | | | | | | | + UT3 | 2 |895895895|16 |556| 117 |231 | 557 |Small + | | | | | |423 | 1020 | cracks + | | | | | | | | appeared + ----+------+--------------+----+----+-------+-----+-------+---------- + + [*: Age after arrival at laboratory.] + +"Second set of blocks sent in December 1919. + +"This set consisted of six blocks in three pairs, each pair having been +rammed with a different quantity of water. + +"One of each pair was tested within twenty-four hours of arrival at the +laboratory, and the others after drying in the laboratory for twenty-six +days. + +"The material used was not homogeneous, and the mixture consisted of a +very clayey loam, afibrous loam, sand and large stones. The clayey +material gave rise to surface cracks as the blocks dried. + +"For results of tests see Table II. + + TABLE II + + ----+------+------------+----+----+-------+-----+-------+---------- + | | | | | | LOAD. | + | | |Age |Area|Density+-----+-------+ + | | | in | in | lbs. | |in tons| + | |Dimensions |days|sq. | per | in | per | + No. |Marks.| in inches. | * |ft. |c. ft. |tons |sq. ft.| REMARKS. + ----+------+------------+----+----+-------+-----+-------+---------- + VW1 | 1 | 89985 | 1 |555| 106 |045 |081 |Crackedat + | dry | | | | | | | one corner + | | | | | |051 |092 |Collapsed + | | | | | | | | + VW2 | 2 | 999 |26 |562| 105 |215 |384 |Collapsed. + | dry | | | | | | | Material + | | | | | | | | quite dry + | | | | | | | | in interior + | | | | | | | | + VW3 | 3 |919189 | 1 |570| 134 |055 |096 |Collapsed + | wet | | | | | | | + | | | | | | | | + VW4 | 4 |888889 |26 |546| 110 |320 |586 |Collapsed. + | wet | | | | | | | Material + | | | | | | | | quite dry + | | | | | | | | in interior + | | | | | | | | + VW5 | 5 | 9899 | 1 |558| 126 |060 |108 |Bulged and + |medium| | | | | | | cracked + | | | | | |069 |124 |Collapsed + | | | | | | | | + VW6 | 6 | 88887 |26 |546| 109 |333 |610 |Collapsed. + |medium| | | | | | | Material + | | | | | | | | slightly + | | | | | | | | dampin + | | | | | | | | the interior + ----+------+------------+----+----+-------+-----+-------+---------- + + [*: Age after arrival at laboratory.] + + Seal of + NATIONAL PHYSICAL LABORATORY _Signature of Director_ + +"From the second set of blocks it would appear that it is better to ram +with too much moisture than with too little. It will be noted that the +density of the wet block was 30 per cent. more than that of the dry +block, so that a wall could be carried higher with the dry material than +with the wet, although such a wall would never gain the strength which a +wet one would upon drying. + + + CONCLUSIONS + +"We are of opinion, having regard to the fact that the house at Newlands +Corner (Guildford four miles) has weathered the winter, without showing +any signs of dampness, that _pis de terre_ will make a thoroughly dry +house. + +"We consider that the tests made are satisfactory, and prove that this +form of construction is of a sufficiently sound nature to be employed in +the building of houses. With really suitable material, such as a light +brick-earth or marl, it is considered that the results already obtained +might well be 100 per cent. better." + +We are informed that additional tests are now proceeding with regard to +the water-proof and weather-resisting qualities of Pis, the results of +which will be duly published. + + + + +_INDEX_ + + +INTRODUCTION: + + Chalk walls, 18 + Cheap materials, the search for, 13 + Pis de craie, 16, 17, 107 + Pis, experiments with, 15 + in moulds, 19, 20 + in South Africa, 22, 23 + Pliny on Pis de terre, 25 + Rammed chalk, 16, 17, 107 + +GENERAL SURVEY: + + Building materials, shortage of, 26 + "Ersatz" products introduced during the War,26 + House famine, the, 27 + Local materials, use of, to avoid transport,29 + Lutyens, Sir Edwin, and Mr. Alban Scott, cottage by,30 + Rural housing, suitability of cob and pis for,28 + +I--COB: + + Allen, Mr. C. B., his reference to Devon cob, quoted,47 + Baring-Gould, Rev. S., on cob, quoted, 47 + Beauty of cob, 35 + Bernard, Mr. Charles, his account of Sir Walter Raleigh's cob house, + 45,46 + _Book of the West, The_, by Rev. S. Baring-Gould, reference to cob + in, quoted,47 + Building, 37, 38, 39 + Carpentry and joinery, 41, 42 + Chimneys, 44 + Cob tradition, 52 + Composition, 36 + Cost, 35, 50 + _Cottage-Building_, reference to cob in, quoted,47 + _Country Life_, letter to, relating to cob work, quoted, 115, 116 + Design, 44, 45 + Devon cob, 47 + Drying, 39 + Elizabethan cob houses still existing, 34 + Former conditions returned, 52 + Foundations and base, 40; result of bad, 34 + Fruit walls, of cob, 47, 48 + Fulford, Mr., of Great Fulford, on cob, 50-52 + Gimson, Mr., his description of building cob, quoted,35 + Hayes Barton, Sir Walter Raleigh's house at, 45,46 + Hipped roofs, 41 + Joinery, 41, 42, 43 + Masonry and carpentry, 41, 42 + Method of building, 36-45 + Mixing, 37 + Northcote, Lady Rosalind, her description of Sir Walter Raleigh's + house,46 + Primitive methods, 47 + Protection, 43 + Protective wash, 51 + Raleigh, Sir Walter, his cob house at Hayes Barton, 45,46 + Rats, 44 + Reed thatch, 46 + Rendering, 51 + Roofing, 51 + Shuttering, 51 + Strength, 44 + Thickness of walls, 40 + Traditional building material in Devon and Wessex,33 + Training of ex-soldiers, 52 + + II--PIS: + + Bolts, 86 + Bonders, 69 + Building procedure, 71, 72, 74, 75 + Capabilities, 57, 58 + Corners, 68 + _Cyclopdia, or Universal Dictionary of Arts, Sciences, and + Literature_, on pis, quoted, 59-71 + Damp-course, 86 + Definition of Pis de terre, 57, 59 + Durability, 82 + _Earthwork, A Manual on_, quoted, 73-76 + Empandeni, pis work executed at, 78, 79,80 + Excavation, 86 + Etah Jail, pis work executed at, 76, 77,78 + Fillet, 87 + Floating, 86 + Foundations, 74 + Frames, 87 + France, introduction of pis into, 57 + Gorffon, Monsieur, reference to his treatise on pis,57 + History, 57 + Indian and Colonial practice, 73-88 + Introduced into France by the Romans, 57 + _Journal de Physique_, by the Abb Rozier, quoted,58 + Lintels, 87 + Locale, 58 + Method of building, 58-62 + Method of working, 60, 61, 62 + New South Wales, pis work in, 81-88 + Origin, 58 + Picture-rail, 87 + Plant required, 85, 89, 90 + Plastering, 75 + Pliny, references to his account of pis, 25,57 + Plugs, 86, 87 + Protection, 75 + Rain, 67 + Rammer, the, 59, 60 + Ramming, 62, 76 + Rate of work, 63 + Rendering, 70 + Rods _versus_ bars, 75, 76 + Rozier, the Abb, his _Journal de Physique_, quoted, 58 + Shuttering, 59, 88, 89 + Shutter ties, 73 + Skirting, 87 + Soil blending, 64 + preparation of, 66, 67 + suitable, 63, 74, 86 + tests, 63 + to ascertain quality of, 65 + Speed of building, 70 + Stability, 82 + Strength, 69 + Studding, 87, 88 + Theory and science of pis, the, 62-73 + Ventilators, 86 + Virtues of pis, 72 + Wire netting, use of, 87, 88 + +III--CHALK: + + Block chalk, 117, 118 + Chalk compost, historical, 107 + composition and uses, 108, 109 + Chalk conglomerate, 114 + Chimneys, 110 + External rendering, 110 + Frost, 109 + Garden walls, 111 + House walls, 112 + Old and modern examples, 112-115 + Rats and chalk, 116 + Rendering, 110 + Repairs, 110 + Roof, 111 + Strength, 110 + Timber, 109 + Winterslow cottages, the, 115, 116 + +IV--UNBURNED CLAY AND EARTH BRICKS: + + "Adobe," use of, in New South Wales, 124 + Age of clay-lump buildings, 124 + East Anglia, use of sun-dried bricks in, 121 + Method of making, 121 + New South Wales, use of sun-dried bricks in, 124 + Skipper, Mr., on sun-dried bricks, quoted, 121 + Strength of clay-lump walls, 124 + Thickness of clay-lump walls, 122-124 + +APPENDIX: + + Cold-water paint, recipe for, 129 + Cost, an analysis of building, 131 + _Country Life_, letter to, relating to cob work, quoted, 132, 133 + Distempers, recipes for, 129 + Local materials, importance of using, 130, 131 + Weight of building materials, table of, 130 + Whitewash, recipes for, 127, 128 + + + + + Printed by + Hazell, Watson and Viney, Ld., + London and Aylesbury. + + * * * * * + * * * * + + Recent Additions to the + "COUNTRY LIFE LIBRARY." + + ++The "Country Life" Book of Cottages.+ + +By LAWRENCE WEAVER. Nearly 300 pages and over 300 illustrations. 9/6 +net; by post, 10/-. + + ++Small Country Houses: Their Repair and Enlargement.+ + +By LAWRENCE WEAVER. Forty examples chosen from five centuries. 300 +illustrations. Large quarto, 18/9 net; by post, 19/6. + + "Anyone who wishes to adapt an old house for modern use will find + much to learn from Mr. Weaver's pages." --_Scotsman_. + + ++Small Country Houses of To-day.+ + +(_Second Series_.) By LAWRENCE WEAVER. Over 300 illustrations and plans. +Large quarto, 25/- net; by post, 26/-. + + ++The First and Chief Groundes of Architecture.+ + +By JOHN SHUTE, 1563, with a historical and critical introduction by +LAWRENCE WEAVER. Facsimile edition of the first book on architecture +published in England. Folio, half-bound in sheepskin, 18/9 net; by post, +19/6. + + ++Houses and Gardens by E. L. Lutyens.+ + +Described and criticised by LAWRENCE WEAVER. 400 folio pages, and 600 +magnificent illustrations. 2nd Edition, quarter buckram, 31/3 net; half +morocco, 43/9 net; postage 10d. extra. + + "It is only when we see such a publication as this, that we realise + what quality characterises some of the building of to-day. + Abundantly and splendidly illustrated, this book shows the work of + a great master." --_Manchester Guardian_. + + ++Grinling Gibbons and the Woodwork of His Age (1648-1720).+ + +By H. AVRAY TIPPING, M.A., F.S.A. Large folio, quarter buckram, 31/3 +net; half morocco, 43/9 net; postage 10d. extra. Nearly 250 +illustrations. + + "The book is rich in lessons for architects and amateurs of fine + woodwork." --_The Scotsman_. + + ++English Homes.+ + +Edited by H. AVRAY TIPPING, M.A., F.S.A. The internal character, +furniture and decorations, of some of the most notable Houses of +England. Vols. I. and III., containing 500 matchless illustrations, +large folio, handsomely bound, each 52/6 net. + + "A veritable revelation of the wealth of internal adornments, + architectural and other, contained in the great country mansions of + England. To turn over the pages is to obtain keen pleasure, as well + as enlightenment, concerning a treasury of domestic art and + archology, which to a large extent is kept closed from the common + eye." --_Scotsman_. + + ++Gardens Old and New.+ + +Edited by H. AVRAY TIPPING, M.A., F.S.A. Vols. I. and III., beautifully +illustrated, each 52/6 net. These volumes illustrate the relationship +between house and garden in a way never before attempted. + + "The principle conveyed in the letterpress is that held by all great + gardeners and architects--that house and garden are, or should be, + intimately associated, and that the character of the possessors + should be reflected in both. The accounts of lovely garden after + lovely garden are most agreeable reading." --_Daily Chronicle_. + + ++Twenty-Five Great Houses of France.+ + +By SIR THEODORE ANDREA COOK, M.A., F.S.A., with an Introductory Chapter, +outlining the Development of French Domestic Architecture, by W.H. +WARD, M.A., F.S.A., F.R.I.B.A., and illustrations by FREDERICK H. EVANS. +Large folio, containing over 400 superb illustrations, plans and +diagrams. Half-bound in buckram, 52/6 net; in half morocco, 60/6 net; +postage 1/- extra. + + "The Publishers of COUNTRY LIFE have touched few subjects that they + have not adorned, but here they have surpassed themselves. It is + seldom that we have seen so rich and communicative photographs of + great architecture." --_Daily News_. + + "A book which will prove a source of endless delight to lovers of + architecture." --_Glasgow Herald_. + + ++Garden Ornament.+ + +By GERTRUDE JEKYLL, with over 500 wonderful illustrations. Large folio, +gilt edges, 63/- net; postage 1/- extra. + + "Miss Jekyll's collection in this noble folio is a storehouse of + examples, styles and method in the decoration of gardens, + acompendium of the history and taste in English Horticulture and + a revelation of the treasures of beauty which our country holds." + --_Times_. + + ++Windsor Castle.+ + +An Architectural History. Collected and written by command of Their +Majesties QUEEN VICTORIA, KING EDWARD VII. and King GEORGE V. By SIR +WILLIAM H. ST. JOHN HOPE, Litt.D., D.C.L. Imperial quarto, in Two +Volumes, and a Portfolio. Bound in half sheepskin, 7 17s. 6d. net; +whole sheepskin, 10 10s. net; full morocco, 13 2s. 6d. Carriage extra. + + +Illustrated prospectuses of these invaluable books and a complete +catalogue will be sent post free on application to the Manager, COUNTRY +LIFE, LTD., 20, Tavistock Street, Covent Garden, W.C.2. + + + * * * * * + * * * * + * * * * * + + +Transcriber's Notes: + +Pliny, _Natural History_, Bk. XXXV, chapter xlviii, quoted at end of +Introduction: + + "_Have we not in Africa and in Spain ... erected by Hannibal._" + +The standard numbering of this passage is XXXV.lxi. With punctuation and +capitalization adjusted by transcriber to match translation: + + Quid non in Africa Hispaniaque e terra parietes, quos appellant + 'formaceos', quoniam in forma circumdatis ii utrimque tabulis + inferciuntur verius quam struuntur? Aevis durant, incorrupti + imbribus, ventis, ignibus omnique caemento firmiores. Spectat etiam + nunc speculas Hannibalis Hispania terrenasque turres iugis montium + inpositas. + + +Illustration reproduced from 1819 Encyclopdia: + +Immediately below the picture is the almost illegible text: + + J. F. delin. / Lowry / Published as the Act directs 1817 + by Longman Hurst Rees, Orme & Brown Paternoster Row. + + * * * * * + * * * * + +Errors and Inconsistencies (noted by transcriber): + + [Headnotes] + Pis--a South African Lead + The Discovery of the Old + [_these two notes were transposed to fit the text_] + + [Illustration: / +The Newlands Waggon-house.+ / Interior.] + [final . missing] + force of the south-westerly storms." [single for double quote] + This requires no hair, and is easily applied." [close quote missing] + have always been found perfectly sound ["prefectly"] + "Strangers who have sailed upon the Rhne [open quote missing] + "There is every reason for introducing [open quote missing] + "Pis is a material readily obtainable [single for double quote] + merely improvements of mechanism. [. missing] + the misguided enthusiasts responsible + [line-end hyphen in "mis-/guided" invisible] + it is generally bonded in in the ordinary way [not an error] + Chapter III. _CHALK_ / I. GENERAL + [there are no sections II, III...] + fixed to wood blocks built in in asimilar way [not an error] + [*: Age after arrival at laboratory.] + [duplicate footnote added by transcriber: + tables were printed on a single page] + + + + + +End of the Project Gutenberg EBook of Cottage Building in Cob, Pis, Chalk +and Clay, by Clough Williams-Ellis + +*** END OF THIS PROJECT GUTENBERG EBOOK COTTAGE BUILDING IN COB *** + +***** This file should be named 32048-8.txt or 32048-8.zip ***** +This and all associated files of various formats will be found in: + https://www.gutenberg.org/3/2/0/4/32048/ + +Produced by Louise Hope, David Clarke and the Online +Distributed Proofreading Team at https://www.pgdp.net (This +file was produced from images generously made available +by The Internet Archive/American Libraries.) + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. Special rules, +set forth in the General Terms of Use part of this license, apply to +copying and distributing Project Gutenberg-tm electronic works to +protect the PROJECT GUTENBERG-tm concept and trademark. Project +Gutenberg is a registered trademark, and may not be used if you +charge for the eBooks, unless you receive specific permission. If you +do not charge anything for copies of this eBook, complying with the +rules is very easy. You may use this eBook for nearly any purpose +such as creation of derivative works, reports, performances and +research. They may be modified and printed and given away--you may do +practically ANYTHING with public domain eBooks. Redistribution is +subject to the trademark license, especially commercial +redistribution. + + + +*** START: FULL LICENSE *** + +THE FULL PROJECT GUTENBERG LICENSE +PLEASE READ THIS BEFORE YOU DISTRIBUTE OR USE THIS WORK + +To protect the Project Gutenberg-tm mission of promoting the free +distribution of electronic works, by using or distributing this work +(or any other work associated in any way with the phrase "Project +Gutenberg"), you agree to comply with all the terms of the Full Project +Gutenberg-tm License (available with this file or online at +https://gutenberg.org/license). + + +Section 1. General Terms of Use and Redistributing Project Gutenberg-tm +electronic works + +1.A. By reading or using any part of this Project Gutenberg-tm +electronic work, you indicate that you have read, understand, agree to +and accept all the terms of this license and intellectual property +(trademark/copyright) agreement. If you do not agree to abide by all +the terms of this agreement, you must cease using and return or destroy +all copies of Project Gutenberg-tm electronic works in your possession. +If you paid a fee for obtaining a copy of or access to a Project +Gutenberg-tm electronic work and you do not agree to be bound by the +terms of this agreement, you may obtain a refund from the person or +entity to whom you paid the fee as set forth in paragraph 1.E.8. + +1.B. "Project Gutenberg" is a registered trademark. It may only be +used on or associated in any way with an electronic work by people who +agree to be bound by the terms of this agreement. There are a few +things that you can do with most Project Gutenberg-tm electronic works +even without complying with the full terms of this agreement. See +paragraph 1.C below. There are a lot of things you can do with Project +Gutenberg-tm electronic works if you follow the terms of this agreement +and help preserve free future access to Project Gutenberg-tm electronic +works. See paragraph 1.E below. + +1.C. The Project Gutenberg Literary Archive Foundation ("the Foundation" +or PGLAF), owns a compilation copyright in the collection of Project +Gutenberg-tm electronic works. Nearly all the individual works in the +collection are in the public domain in the United States. If an +individual work is in the public domain in the United States and you are +located in the United States, we do not claim a right to prevent you from +copying, distributing, performing, displaying or creating derivative +works based on the work as long as all references to Project Gutenberg +are removed. Of course, we hope that you will support the Project +Gutenberg-tm mission of promoting free access to electronic works by +freely sharing Project Gutenberg-tm works in compliance with the terms of +this agreement for keeping the Project Gutenberg-tm name associated with +the work. You can easily comply with the terms of this agreement by +keeping this work in the same format with its attached full Project +Gutenberg-tm License when you share it without charge with others. + +1.D. The copyright laws of the place where you are located also govern +what you can do with this work. Copyright laws in most countries are in +a constant state of change. If you are outside the United States, check +the laws of your country in addition to the terms of this agreement +before downloading, copying, displaying, performing, distributing or +creating derivative works based on this work or any other Project +Gutenberg-tm work. The Foundation makes no representations concerning +the copyright status of any work in any country outside the United +States. + +1.E. Unless you have removed all references to Project Gutenberg: + +1.E.1. The following sentence, with active links to, or other immediate +access to, the full Project Gutenberg-tm License must appear prominently +whenever any copy of a Project Gutenberg-tm work (any work on which the +phrase "Project Gutenberg" appears, or with which the phrase "Project +Gutenberg" is associated) is accessed, displayed, performed, viewed, +copied or distributed: + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + +1.E.2. If an individual Project Gutenberg-tm electronic work is derived +from the public domain (does not contain a notice indicating that it is +posted with permission of the copyright holder), the work can be copied +and distributed to anyone in the United States without paying any fees +or charges. If you are redistributing or providing access to a work +with the phrase "Project Gutenberg" associated with or appearing on the +work, you must comply either with the requirements of paragraphs 1.E.1 +through 1.E.7 or obtain permission for the use of the work and the +Project Gutenberg-tm trademark as set forth in paragraphs 1.E.8 or +1.E.9. + +1.E.3. If an individual Project Gutenberg-tm electronic work is posted +with the permission of the copyright holder, your use and distribution +must comply with both paragraphs 1.E.1 through 1.E.7 and any additional +terms imposed by the copyright holder. Additional terms will be linked +to the Project Gutenberg-tm License for all works posted with the +permission of the copyright holder found at the beginning of this work. + +1.E.4. Do not unlink or detach or remove the full Project Gutenberg-tm +License terms from this work, or any files containing a part of this +work or any other work associated with Project Gutenberg-tm. + +1.E.5. Do not copy, display, perform, distribute or redistribute this +electronic work, or any part of this electronic work, without +prominently displaying the sentence set forth in paragraph 1.E.1 with +active links or immediate access to the full terms of the Project +Gutenberg-tm License. + +1.E.6. You may convert to and distribute this work in any binary, +compressed, marked up, nonproprietary or proprietary form, including any +word processing or hypertext form. However, if you provide access to or +distribute copies of a Project Gutenberg-tm work in a format other than +"Plain Vanilla ASCII" or other format used in the official version +posted on the official Project Gutenberg-tm web site (www.gutenberg.org), +you must, at no additional cost, fee or expense to the user, provide a +copy, a means of exporting a copy, or a means of obtaining a copy upon +request, of the work in its original "Plain Vanilla ASCII" or other +form. Any alternate format must include the full Project Gutenberg-tm +License as specified in paragraph 1.E.1. + +1.E.7. Do not charge a fee for access to, viewing, displaying, +performing, copying or distributing any Project Gutenberg-tm works +unless you comply with paragraph 1.E.8 or 1.E.9. + +1.E.8. You may charge a reasonable fee for copies of or providing +access to or distributing Project Gutenberg-tm electronic works provided +that + +- You pay a royalty fee of 20% of the gross profits you derive from + the use of Project Gutenberg-tm works calculated using the method + you already use to calculate your applicable taxes. The fee is + owed to the owner of the Project Gutenberg-tm trademark, but he + has agreed to donate royalties under this paragraph to the + Project Gutenberg Literary Archive Foundation. Royalty payments + must be paid within 60 days following each date on which you + prepare (or are legally required to prepare) your periodic tax + returns. Royalty payments should be clearly marked as such and + sent to the Project Gutenberg Literary Archive Foundation at the + address specified in Section 4, "Information about donations to + the Project Gutenberg Literary Archive Foundation." + +- You provide a full refund of any money paid by a user who notifies + you in writing (or by e-mail) within 30 days of receipt that s/he + does not agree to the terms of the full Project Gutenberg-tm + License. You must require such a user to return or + destroy all copies of the works possessed in a physical medium + and discontinue all use of and all access to other copies of + Project Gutenberg-tm works. + +- You provide, in accordance with paragraph 1.F.3, a full refund of any + money paid for a work or a replacement copy, if a defect in the + electronic work is discovered and reported to you within 90 days + of receipt of the work. + +- You comply with all other terms of this agreement for free + distribution of Project Gutenberg-tm works. + +1.E.9. If you wish to charge a fee or distribute a Project Gutenberg-tm +electronic work or group of works on different terms than are set +forth in this agreement, you must obtain permission in writing from +both the Project Gutenberg Literary Archive Foundation and Michael +Hart, the owner of the Project Gutenberg-tm trademark. Contact the +Foundation as set forth in Section 3 below. + +1.F. + +1.F.1. Project Gutenberg volunteers and employees expend considerable +effort to identify, do copyright research on, transcribe and proofread +public domain works in creating the Project Gutenberg-tm +collection. Despite these efforts, Project Gutenberg-tm electronic +works, and the medium on which they may be stored, may contain +"Defects," such as, but not limited to, incomplete, inaccurate or +corrupt data, transcription errors, a copyright or other intellectual +property infringement, a defective or damaged disk or other medium, a +computer virus, or computer codes that damage or cannot be read by +your equipment. + +1.F.2. LIMITED WARRANTY, DISCLAIMER OF DAMAGES - Except for the "Right +of Replacement or Refund" described in paragraph 1.F.3, the Project +Gutenberg Literary Archive Foundation, the owner of the Project +Gutenberg-tm trademark, and any other party distributing a Project +Gutenberg-tm electronic work under this agreement, disclaim all +liability to you for damages, costs and expenses, including legal +fees. YOU AGREE THAT YOU HAVE NO REMEDIES FOR NEGLIGENCE, STRICT +LIABILITY, BREACH OF WARRANTY OR BREACH OF CONTRACT EXCEPT THOSE +PROVIDED IN PARAGRAPH F3. YOU AGREE THAT THE FOUNDATION, THE +TRADEMARK OWNER, AND ANY DISTRIBUTOR UNDER THIS AGREEMENT WILL NOT BE +LIABLE TO YOU FOR ACTUAL, DIRECT, INDIRECT, CONSEQUENTIAL, PUNITIVE OR +INCIDENTAL DAMAGES EVEN IF YOU GIVE NOTICE OF THE POSSIBILITY OF SUCH +DAMAGE. + +1.F.3. LIMITED RIGHT OF REPLACEMENT OR REFUND - If you discover a +defect in this electronic work within 90 days of receiving it, you can +receive a refund of the money (if any) you paid for it by sending a +written explanation to the person you received the work from. If you +received the work on a physical medium, you must return the medium with +your written explanation. The person or entity that provided you with +the defective work may elect to provide a replacement copy in lieu of a +refund. If you received the work electronically, the person or entity +providing it to you may choose to give you a second opportunity to +receive the work electronically in lieu of a refund. If the second copy +is also defective, you may demand a refund in writing without further +opportunities to fix the problem. + +1.F.4. Except for the limited right of replacement or refund set forth +in paragraph 1.F.3, this work is provided to you 'AS-IS' WITH NO OTHER +WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO +WARRANTIES OF MERCHANTIBILITY OR FITNESS FOR ANY PURPOSE. + +1.F.5. Some states do not allow disclaimers of certain implied +warranties or the exclusion or limitation of certain types of damages. +If any disclaimer or limitation set forth in this agreement violates the +law of the state applicable to this agreement, the agreement shall be +interpreted to make the maximum disclaimer or limitation permitted by +the applicable state law. The invalidity or unenforceability of any +provision of this agreement shall not void the remaining provisions. + +1.F.6. INDEMNITY - You agree to indemnify and hold the Foundation, the +trademark owner, any agent or employee of the Foundation, anyone +providing copies of Project Gutenberg-tm electronic works in accordance +with this agreement, and any volunteers associated with the production, +promotion and distribution of Project Gutenberg-tm electronic works, +harmless from all liability, costs and expenses, including legal fees, +that arise directly or indirectly from any of the following which you do +or cause to occur: (a) distribution of this or any Project Gutenberg-tm +work, (b) alteration, modification, or additions or deletions to any +Project Gutenberg-tm work, and (c) any Defect you cause. + + +Section 2. Information about the Mission of Project Gutenberg-tm + +Project Gutenberg-tm is synonymous with the free distribution of +electronic works in formats readable by the widest variety of computers +including obsolete, old, middle-aged and new computers. It exists +because of the efforts of hundreds of volunteers and donations from +people in all walks of life. + +Volunteers and financial support to provide volunteers with the +assistance they need are critical to reaching Project Gutenberg-tm's +goals and ensuring that the Project Gutenberg-tm collection will +remain freely available for generations to come. In 2001, the Project +Gutenberg Literary Archive Foundation was created to provide a secure +and permanent future for Project Gutenberg-tm and future generations. +To learn more about the Project Gutenberg Literary Archive Foundation +and how your efforts and donations can help, see Sections 3 and 4 +and the Foundation web page at https://www.pglaf.org. + + +Section 3. Information about the Project Gutenberg Literary Archive +Foundation + +The Project Gutenberg Literary Archive Foundation is a non profit +501(c)(3) educational corporation organized under the laws of the +state of Mississippi and granted tax exempt status by the Internal +Revenue Service. The Foundation's EIN or federal tax identification +number is 64-6221541. Its 501(c)(3) letter is posted at +https://pglaf.org/fundraising. Contributions to the Project Gutenberg +Literary Archive Foundation are tax deductible to the full extent +permitted by U.S. federal laws and your state's laws. + +The Foundation's principal office is located at 4557 Melan Dr. S. +Fairbanks, AK, 99712., but its volunteers and employees are scattered +throughout numerous locations. Its business office is located at +809 North 1500 West, Salt Lake City, UT 84116, (801) 596-1887, email +business@pglaf.org. Email contact links and up to date contact +information can be found at the Foundation's web site and official +page at https://pglaf.org + +For additional contact information: + Dr. Gregory B. Newby + Chief Executive and Director + gbnewby@pglaf.org + + +Section 4. Information about Donations to the Project Gutenberg +Literary Archive Foundation + +Project Gutenberg-tm depends upon and cannot survive without wide +spread public support and donations to carry out its mission of +increasing the number of public domain and licensed works that can be +freely distributed in machine readable form accessible by the widest +array of equipment including outdated equipment. Many small donations +($1 to $5,000) are particularly important to maintaining tax exempt +status with the IRS. + +The Foundation is committed to complying with the laws regulating +charities and charitable donations in all 50 states of the United +States. Compliance requirements are not uniform and it takes a +considerable effort, much paperwork and many fees to meet and keep up +with these requirements. We do not solicit donations in locations +where we have not received written confirmation of compliance. To +SEND DONATIONS or determine the status of compliance for any +particular state visit https://pglaf.org + +While we cannot and do not solicit contributions from states where we +have not met the solicitation requirements, we know of no prohibition +against accepting unsolicited donations from donors in such states who +approach us with offers to donate. + +International donations are gratefully accepted, but we cannot make +any statements concerning tax treatment of donations received from +outside the United States. U.S. laws alone swamp our small staff. + +Please check the Project Gutenberg Web pages for current donation +methods and addresses. Donations are accepted in a number of other +ways including including checks, online payments and credit card +donations. To donate, please visit: https://pglaf.org/donate + + +Section 5. General Information About Project Gutenberg-tm electronic +works. + +Professor Michael S. Hart was the originator of the Project Gutenberg-tm +concept of a library of electronic works that could be freely shared +with anyone. For thirty years, he produced and distributed Project +Gutenberg-tm eBooks with only a loose network of volunteer support. + + +Project Gutenberg-tm eBooks are often created from several printed +editions, all of which are confirmed as Public Domain in the U.S. +unless a copyright notice is included. Thus, we do not necessarily +keep eBooks in compliance with any particular paper edition. + + +Most people start at our Web site which has the main PG search facility: + + https://www.gutenberg.org + +This Web site includes information about Project Gutenberg-tm, +including how to make donations to the Project Gutenberg Literary +Archive Foundation, how to help produce our new eBooks, and how to +subscribe to our email newsletter to hear about new eBooks. diff --git a/32048-8.zip b/32048-8.zip Binary files differnew file mode 100644 index 0000000..23203e7 --- /dev/null +++ b/32048-8.zip diff --git a/32048-h.zip b/32048-h.zip Binary files differnew file mode 100644 index 0000000..f0e3f14 --- /dev/null +++ b/32048-h.zip diff --git a/32048-h/32048-h.htm b/32048-h/32048-h.htm new file mode 100644 index 0000000..8c90f43 --- /dev/null +++ b/32048-h/32048-h.htm @@ -0,0 +1,7478 @@ + +<!DOCTYPE HTML PUBLIC "-//W3C//DTD HTML 4.01 Transitional//EN"> +<html> +<head> +<title>Cottage Building in Cob, Pisé, Chalk & Clay</title> +<meta http-equiv = "Content-Type" content = "text/html; charset=UTF-8"> + +<style type = "text/css"> + +body {margin-left: 10%; margin-right: 10%;} + +div.page, div.titlepage, div.maintext {margin-top: 4em; +margin-bottom: 4em;} + +hr {width: 80%; margin-top: 1em; margin-bottom: 1em; +text-align: center;} +hr.page {margin-top: 4em; margin-bottom: 4em; width: 40%;} +hr.mid {width: 40%;} +hr.small {width: 30%;} + + +table.toc a, div.index a {text-decoration: none;} +a.tag {text-decoration: none; vertical-align: .3em; font-size: 80%; +padding-left: .25em; padding-right: .25em; line-height: .1em;} + +h1, h2, h3, h4, h5, h6 {text-align: center; font-style: normal; +font-weight: normal; line-height: 1.5; margin: .5em 2em;} + +h1 {font-size: 250%;} +h2 {font-size: 200%;} +h3 {font-size: 150%;} +div.maintext h3 {font-size: 125%; line-height: 2; padding: 4em 2em; +border: 3px double #999; margin: 3em;} +h4 {font-size: 120%;} +div.maintext h4 {margin-top: 4em; margin-bottom: 1em;} +h5 {font-size: 100%; font-variant: small-caps;} +div.maintext h5 {margin-top: 1.5em; margin-bottom: .5em;} + +h6 {font-size: 85%;} +div.titlepage h6 {line-height: normal;} +h6.justify {margin-left: auto; margin-right: auto; text-align: justify; +width: 30em;} +div.maintext h6 {margin-top: 1.5em;} +h6.ital {font-size: 100%; font-style: italic; line-height: normal;} + +p {margin-top: .5em; margin-bottom: 0em; line-height: 1.2;} + +p.inset, div.inset {margin-left: 2em; margin-right: 2em;} +p.space {margin-top: 1.25em;} +p.hanging {margin-left: 3em; text-indent: -3em;} +div.inset p.hanging {margin-left: 2em; text-indent: -2em;} + +p.illustration {text-align: center; margin-top: 1em; +margin-bottom: 1em;} +p.caption {text-align: center; margin-bottom: 2em;} +p.caption.long {text-align: left; margin-top: 0;} +div.caption {margin-left: auto; margin-right: auto; margin-bottom: 2em; +width: 500px;} +div.caption.narrow {width: 450px;} +div.caption.wide {width: 550px;} +div.caption p {margin-bottom: 0;} + +div.float {float: right; clear: right; width: auto; +margin: 0 0 .5em 1em;} + +p.center {text-align: center;} +p.right {text-align: right; margin-right: 2em;} + +div.index p {font-size: 92%; margin-left: 3em; text-indent: -2em; +margin-top: .25em;} +div.index p.header {margin-left: 0; text-indent: 0; +font-variant: small-caps; margin-top: .75em;} +div.index p.indent {text-indent: -1em;} + +/* ads */ +p.title {font-size: 108%; font-weight: bold; margin-top: 1em;} +p.desc {margin-left: 1.5em; margin-right: 1.5em;} +p.quote {font-size: 88%;} + +/* footnotes */ + +p.footnote, div.footnote {margin: 2em; font-size: 92%;} + +/* headnotes */ +p.headnote {margin: 1.5em 0 .75em -12.5%;} +span.headnote {padding: .3em 2em .2em; border-top: 1px solid #333; +border-bottom: 1px solid #333; font-style: italic;} + + +/* tables */ + +table {border-collapse: collapse; margin-left: auto; margin-right: auto; +margin-top: 1em; margin-bottom: 1em; +font-size: inherit; font-family: inherit;} +table.inline {margin-left: 2em;} + +th {font-size: 80%; font-weight: normal; font-style: normal; +text-align: center; vertical-align: top; padding: .1em;} +th.locked {white-space: nowrap;} + +td {vertical-align: top; text-align: left; padding: .1em;} +/* td {border: thin dotted red;} */ + +td.center {text-align: center;} +td.right {text-align: right;} +td.middle {text-align: center; vertical-align: middle;} + +td.number {text-align: right;} +td.sum {text-align: right; padding-top: .5em; padding-bottom: .25em; +border-top: 1px solid black; border-bottom: 1px solid black;} + +tr.toppad td {padding-top: .75em;} +tr.bottompad td {padding-bottom: .75em;} + +/* TOC */ + +table.toc {width: 90%;} +td.chapnum {text-align: center; font-weight: bold; padding-top: .5em;} +td.chapname {font-size: 80%; padding-right: 2.5em; padding-top: .7em; +background-image: url("images/dots.gif"); background-repeat: repeat-x; +background-position: bottom right;} +table.toc td.number {vertical-align: bottom; padding-top: .5em; +width: 2em;} + +td.inset {padding-left: 2em;} + +table.test {border-top: 1px solid #000; border-bottom: 1px solid #000; +border-left: hidden;} +table.test td {border-left: 1px solid #000; text-align: center; +padding-left: .2em; padding-right: .2em;} +table.test th {border-left: 1px solid #000; +border-bottom: 1px solid #000; vertical-align: middle; +padding: .5em .2em;} +table.test td.left {text-align: left;} + +table.test p {margin-left: .5em; text-indent: -.5em;} + +/* conditional */ + +table p {margin-top: 0em; margin-left: 2em; text-indent: -2em; +line-height: normal;} + + +/* text formatting */ + +span.smallroman {text-transform: lowercase; font-variant: small-caps;} +.smallcaps, span.firstword {font-variant: small-caps;} + +span.opaque {color: inherit; background-color: #FFF;} + +.smaller {font-size: 88%;} +.smallest {font-size: 75%;} +span.sans {font-family: sans-serif;} + + +/* correction popup */ + +ins.correction {text-decoration: none; border-bottom: thin dotted red;} + +/* page number */ + +span.pagenum {position: absolute; right: 2%; font-size: 90%; +font-weight: normal; font-style: normal; text-align: right; +text-indent: 0em;} +p.illustration span.pagenum {font-style: italic;} +p.illustration span.pagenum:before {font-style: normal; content: "[";} +p.illustration span.pagenum:after {font-style: normal; content: "]";} + +/* Transcriber's Note */ + +.mynote {background-color: #DDE; color: #000; +font-family: sans-serif; font-size: 90%;} + +div.mynote {margin: 2em 5%; padding: .5em 1em 1em;} +p.mynote {margin: 1em 5%; padding: 1em;} +div.mynote a {text-decoration: none;} +span.mynote {padding: .2em .5em .3em;} + +div.endnote {padding: .5em 1em 1em; margin: 2em 1em; +border: 3px ridge #A9F; font-family: sans-serif; font-size: 90%;} + +</style> +</head> + +<body> + + +<pre> + +The Project Gutenberg EBook of Cottage Building in Cob, Pisé, Chalk and +Clay, by Clough Williams-Ellis + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Cottage Building in Cob, Pisé, Chalk and Clay + a Renaissance (2nd edition) + +Author: Clough Williams-Ellis + +Commentator: J. St. Loe Strachey + +Release Date: April 19, 2010 [EBook #32048] + +Language: English + +Character set encoding: UTF-8 + +*** START OF THIS PROJECT GUTENBERG EBOOK COTTAGE BUILDING IN COB *** + + + + +Produced by Louise Hope, David Clarke and the Online +Distributed Proofreading Team at https://www.pgdp.net (This +file was produced from images generously made available +by The Internet Archive/American Libraries.) + + + + + + +</pre> + + +<div class = "mynote"> +<p><a name = "start" id = "start">This text</a> uses UTF-8 (Unicode) +file encoding. If the apostrophes and quotation marks in this paragraph +appear as garbage, you may have an incompatible browser or unavailable +fonts. First, make sure that your browser’s “character set” or “file +encoding” is set to Unicode (UTF-8). You may also need to change the +default font.</p> + +<p class = "center"> +<a href = "#preface">Preface</a><br> +<a href = "#contents">Contents</a><br> +<a class = "smallcaps" href = "#building">Cottage Building</a><br> +<a href = "#ads">Publisher’s Advertising</a><br> +<a href = "#endnote">Transcriber’s Notes</a></p> + +</div> + +<hr class = "page"> + +<h3>COTTAGE BUILDING IN<br> +COB, PISÉ, CHALK & CLAY</h3> + +<hr class = "page"> + +<p class = "illustration"> +<img src = "images/publogo.png" width = "71" height = "120" +alt = "publisher's device: COUNTRY LIFE" title = "COUNTRY LIFE"></p> + +<h6><i>First Edition, September 1919</i><br> +<i>Second Edition (Revised and Enlarged), July 1920</i></h6> + +<hr class = "mid"> + +<p class = "illustration"> +<a name = "frontis" id = "frontis"> </a><br> +<img src = "images/frontis.jpg" width = "593" height = "362" +alt = "see caption"></p> + +<div class = "caption wide"> +<p class = "caption"> +<span class = "smallcaps">Cob House built by Mr. Ernest Gimson, near +Budleigh Salterton, Devon.</span></p> + +<p><i>Frontispiece</i>]</p> +</div> + +<div class = "titlepage"> +<h1>COTTAGE BUILDING</h1> + +<h6>IN</h6> + +<h2>COB, PISÉ, CHALK & CLAY</h2> + +<h4><i>A RENAISSANCE</i></h4> + +<h6>BY</h6> + +<h4>CLOUGH WILLIAMS-ELLIS</h4> + +<h5><i>WITH AN INTRODUCTION</i></h5> + +<h6>BY</h6> + +<h4><span class = "smallcaps">J. St. LOE STRACHEY</span></h4> + +<h6>SECOND EDITION<br> +REVISED AND ENLARGED</h6> + +<h6>LONDON</h6> + +<h6 class = "justify"> +PUBLISHED AT THE OFFICES OF “COUNTRY LIFE,” 20, +TAVISTOCK STREET, COVENT GARDEN, W.C.2, AND BY +GEORGE NEWNES, LTD., 8-11, SOUTHAMPTON STREET, +STRAND, W.C.2. NEW YORK: CHARLES +SCRIBNER’S SONS</h6> + +<h6>MCMXX</h6> + +</div> + +<div class = "maintext"> + +<span class = "pagenum">5</span> +<a name = "page5" id = "page5"> </a> + +<h4><a name = "preface" id = "preface"> +AUTHOR’S PREFACE TO THE SECOND EDITION</a></h4> + + +<p><span class = "firstword">The</span> exhaustion of the first edition +of this book, within so short a time of its publication, makes it +difficult to add much new matter for the reissue now called for, or, in +the light of subsequent research and experience, to revise what had +already been written.</p> + +<p>Any book that seemed to show a way of meeting the present building +difficulties, however partially, was fairly assured of a welcome, but +the somewhat unforeseen demand for my small contribution to the great +volume of literature on cottage-building is, I think, to be +attributed chiefly to its description of Pisé-building.</p> + +<p>Of the very large number of letters that reach me from readers of the +book, quite ninety-nine out of every hundred are concerned with +Pisé.</p> + +<p>The other methods of building have their advocates and exponents, but +it is clearly Pisé that has caught the attention of the public as well +as of the Press both at home and abroad, and it is to this method of +construction that I have chiefly devoted my attention since the writing +of the book as it first appeared.</p> + +<p>In our English climate Pisé-building is a summer craft, and the +small-scale experiments of one person through a single summer cannot in +the nature of things add very greatly to the sum of our knowledge of +what is possible with Pisé and of what is not.</p> + +<p>Most of the new data have come through the building of Mr. Strachey’s +demonstration house, an account of which is included in the present +volume.</p> + +<p>At the time of writing, various tests are being carried out with the +help of the National Physical Laboratory; but the results, though +exceedingly encouraging, are not yet ready for publication.<a class = +"tag" name = "tag1" id = "tag1" href = "#note1">1</a></p> + +<p>The fact that Pisé-building is essentially a “Dry-earth method” makes +necessary the creation of artificial summer conditions under which the +experiments may be conducted +<span class = "pagenum">6</span> +<a name = "page6" id = "page6"> </a> +during the past winter. As a result of these researches, +a considerable mass of useful data has become available for the +opening of the present building season.<a class = "tag" name = "tag2" id += "tag2" href = "#note2">2</a></p> + +<p>Much helpful information is also likely to come to us from the +Colonies, particularly from Rhodesia and British East Africa, where +there is great activity in Pisé-building, and where there is no “close +season” such as our winter imposes upon us here.</p> + +<p>It is instructive also to note that great interest in Pisé-building +has been aroused in Canada and in Scandinavia, the two countries that we +were wont to associate particularly with timber-building.</p> + +<p>From both I have received a number of letters complaining of “the +lumber shortage,” and discussing the advantages of Pisé as compared with +their traditional wood-construction.</p> + +<p>If these great timber countries are themselves feeling the pinch, the +advocates of wooden houses for England may find that they are not merely +barking up the wrong tree, but up a tree that is not even there.</p> + +<p>The timber famine is, in any case, a calamity to anyone dependent on +building, that is to everyone, for even a Pisé house must still have a +roof and floors and joinery.</p> + +<p>But to invoke the timber house as our salvation under existing +conditions seems to be singularly perverse and unhelpful. Pisé, at all +events, seems to offer us a more promising field for exploration than +most of the other heterodox methods of construction that have been +suggested, too often upon credentials that will not bear any but the +most cursory scrutiny.</p> + +<p>Pisé, even now, is still in its experimental infancy.</p> + +<p>It has yet to prove itself in the fields of National Housing and of +competitive commercial building schemes on a large scale.</p> + +<p>Lastly, Pisé does not claim to solve the housing problem. There is no +solution unless, by some miracle, the present purchasing power of the +sovereign appreciates by 200 per cent.</p> + +<p class = "right smallcaps"> +Clough Williams-Ellis.</p> + +<p class = "smaller"> +<span class = "smallcaps">22, South Eaton Place,<br> + London, S.W.1.</span><br> +   <i>May 1920.</i></p> + +<div class = "footnote"> +<p><a class = "tag" name = "note1" id = "note1" href = "#tag1">1</a> +Certain of these have since been issued and will be found in <a href = +"#appIV">Appendix IV.</a>at the end of the book.</p> + +<p><a class = "tag" name = "note2" id = "note2" href = "#tag2">2</a> +See <a href = "#appIV">Appendix IV.</a></p> +</div> + + +<span class = "pagenum">7</span> +<a name = "page7" id = "page7"> </a> + +<h4><a name = "contents" id = "contents">CONTENTS</a></h4> + +<p class = "mynote"> +All indented sections were added by the transcriber.</p> + +<table class = "toc" summary = "table of contents"> +<tr> +<td class = "right smallest" colspan = "3"> +PAGE</td> +</tr> +<tr> +<td class = "chapname" colspan = "2"> +<span class = "opaque">INTRODUCTION</span></td> +<td class = "number"><a href = "#intro">11</a></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#introVI">VI</a></td> +<td>Pisé in Moulds</td> +<td></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#introVIII">VIII</a></td> +<td>Cob and Chalk</td> +<td></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#introIX">IX</a></td> +<td>A Postscript</td> +<td></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#introX">X</a></td> +<td>Pliny on Pisé de Terre</td> +<td></td> +</tr> + +<tr> +<td class = "chapname" colspan = "2"> +<span class = "opaque">GENERAL SURVEY</span></td> +<td class = "number"><a href = "#survey">26</a></td> +</tr> +<tr> +<td class = "chapnum" colspan = "3"> +<a href = "#chapI">I</a></td> +</tr> +<tr> +<td class = "chapname" colspan = "2"> +<span class = "opaque">COB</span></td> +<td class = "number"><a href = "#page33">33</a></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#chapI_I">§ I.</a></td> +<td>General</td> +<td></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#chapI_II">§ II.</a></td> +<td>Method of Building</td> +<td></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#chapI_III">§ III.</a></td> +<td>Conclusion</td> +<td></td> +</tr> +<tr> +<td class = "chapnum" colspan = "3"> +<a href = "#chapII">II</a></td> +</tr> +<tr> +<td class = "chapname" colspan = "2"> +<span class = "opaque">PISÉ DE TERRE</span></td> +<td class = "number"><a href = "#page57">57</a></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#chapII_I">§ I.</a></td> +<td>General</td> +<td></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#chapII_II">§ II.</a></td> +<td>Method of Building</td> +<td></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#chapII_III">§ III.</a></td> +<td>The Theory and Science of Pisé</td> +<td></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#chapII_IV">§ IV.</a></td> +<td>Indian and Colonial Practice</td> +<td></td> +</tr> +<tr> +<td class = "chapnum" colspan = "3"> +<a href = "#chapIII">III</a></td> +</tr> +<tr> +<td class = "chapname" colspan = "2"> +<span class = "opaque">CHALK</span></td> +<td class = "number"><a href = "#page107">107</a></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#chapIII_I">§I.</a></td> +<td>General</td> +<td></td> +</tr> + +<tr> +<td class = "chapnum" colspan = "3"> +<a href = "#chapIV">IV</a></td> +</tr> +<tr> +<td class = "chapname" colspan = "2"> +<span class = "opaque">UNBURNED CLAY AND EARTH BRICKS</span></td> +<td class = "number"><a href = "#page121">121</a></td> +</tr> +<tr> +<td class = "chapname" colspan = "2"> +<a href = "#appendix"><span class = "opaque">APPENDIX</span></a></td> +<td class = "number"><a href = "#appendix">127</a></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#appI">I</a></td> +<td>Whitewash</td> +<td></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#appII">II</a></td> +<td>The Importance Of Using Local Materials</td> +<td></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#appIII">III</a></td> +<td>Extract From a Letter to the Editor of <i>Country Life</i></td> +<td></td> +</tr> +<tr> +<td class = "inset"> +<a href = "#appIV">IV</a></td> +<td>Pisé Tests +</td> +<td></td> +</tr> + +<tr> +<td class = "chapname" colspan = "2"> +<a href = "#index"><span class = "opaque">INDEX</span></a></td> +<td class = "number"><a href = "#page139">139</a></td> +</tr> +</table> + + +<span class = "pagenum">8</span> +<a name = "page8" id = "page8"> </a> + +<h4><a name = "illus" id = "illus">ILLUSTRATIONS</a></h4> + + +<p class = "mynote"> +Some illustrations have been moved to bring them nearer the related +text. The bracketed page number shows their original location.</p> + +<table class = "toc" summary = "list of illustrations"> +<tr> +<td class = "chapname"> +<p><span class = "opaque">COB HOUSE BUILT BY MR. ERNEST GIMSON, NEAR +BUDLEIGH SALTERTON, DEVON</span></p></td> +<td class = "number"><a href = "#frontis"> +<i>Frontispiece</i></a></td> +</tr> +</table> +<table class = "toc" summary = "list of illustrations continues"> +<tr> +<td class = "number smallest" colspan = "2"> +FACING PAGE</td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">PISÉ WAGGON-HOUSE AT NEWLANDS +CORNER</span></p></td> +<td class = "number"><a href = "#fig18a1">18</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">THE NEWLANDS WAGGON-HOUSE +(INTERIOR)</span></p></td> +<td class = "number"><a href = "#fig18a2">18</a></td> +</tr> + +<tr> +<td class = "chapname"> +<p><span class = "opaque">THE BEGINNING OF A PISÉ +FRUIT-HOUSE</span></p></td> +<td class = "number"><a href = "#fig18b1">19</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">THE FRUIT-HOUSE COMPLETED WITH ROOF OF PEAT +BLOCKS ON ROUGH BOARDING</span></p></td> +<td class = "number"><a href = "#fig18b2">19</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">MODEL OF A PISÉ DE TERRE HOUSE TO BE BUILT IN +THREE SUCCESSIVE STAGES</span></p></td> +<td class = "number"><a href = "#fig22a">22</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">WAYSIDE STATION OF PISÉ AT SIMONDIUM, SOUTH +AFRICA, DESIGNED BY MR. HERBERT BAKER</span></p></td> +<td class = "number"><a href = "#fig22b">23</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">FRONT AND BACK ELEVATIONS OF COTTAGE DESIGNED +BY SIR EDWIN LUTYENS AND MR. ALBAN SCOTT</span></p></td> +<td class = "number"><a href = "#fig28a">28</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">PLAN OF COTTAGE DESIGNED BY SIR EDWIN LUTYENS +AND MR. ALBAN SCOTT</span></p></td> +<td class = "number"><a href = "#fig28b">29</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">ANOTHER VIEW OF THE COB HOUSE BUILT BY MR. +ERNEST GIMSON, NEAR BUDLEIGH SALTERTON, DEVON</span></p></td> +<td class = "number"><a href = "#fig34a">34</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">A FINE SPECIMEN OF A DEVONSHIRE COB +HOUSE</span></p></td> +<td class = "number"><a href = "#fig34b">35</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">A DEVONSHIRE COB FARMHOUSE, PROBABLY BETWEEN +200 AND 300 YEARS OLD</span></p></td> +<td class = "number"><a href = "#fig36a">36</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">A COB-BUILT VILLAGE</span></p></td> +<td class = "number"><a href = "#fig36b">37</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">A DEVONSHIRE FARM, LOCAL MATERIAL +(COB)</span></p></td> +<td class = "number"><a href = "#fig42a">42</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">DEVON COUNTRY HOUSE, BUILT OF DEVON +COB</span></p></td> +<td class = "number"><a href = "#fig42b">43</a></td> +</tr> +<tr> +<td class = "chapname"> +<span class = "pagenum">9</span> +<p>COB HOUSE TEMP. ELIZABETH, LEWISHILL</p></td> +<td class = "number"><a href = "#fig44a">44</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">ANOTHER DEVONSHIRE (COB) FARMHOUSE, WEEKE +BARTON</span></p></td> +<td class = "number"><a href = "#fig44b">45</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">CEILINGS OF MODELLED PLASTER FROM OLD COB +HOUSES IN DEVON</span></p></td> +<td class = "number"><a href = "#fig46a">46</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">A COB GARDEN-WALL WITH THATCHED +COPING</span></p></td> +<td class = "number"><a href = "#fig46b">47</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">PISÉ PLANT AND IMPLEMENTS</span></p></td> +<td class = "number"><a href = "#fig58a">58</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">DIAGRAM OF MARK V PISÉ +SHUTTERING</span></p></td> +<td class = "number"><a href = "#fig88a">88</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">MARK V SHUTTERING</span></p></td> +<td class = "number"><a href = "#fig88b">89</a></td> +</tr> +<!-- 2nd edn only --> + +<tr> +<td class = "chapname"> +<p><span class = "opaque">A SIMPLE MOULD FOR PISÉ BLOCKS</span></p></td> +<td class = "number"><a href = "#fig90a1">90</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">BLOCK-MOULDS, LARGE AND SMALL</span></p></td> +<td class = "number"><a href = "#fig90a2">90</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">SKETCH OF A PISÉ HOUSE IN COURSE OF +ERECTION</span></p></td> +<td class = "number"><a href = "#fig90b">91</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">THE NEWLANDS CORNER BUILDING</span></p></td> +<td class = "number"><a href = "#fig92a">92</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">THE COTTAGE FROM THE +SOUTH-EAST</span></p></td> +<td class = "number"><a href = "#fig92b1">93</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">THE GARDEN COURT</span></p></td> +<td class = "number"><a href = "#fig92b2">93</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">THE BACKYARD</span></p></td> +<td class = "number"><a href = "#fig94a">94</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">FRAMING THE ROOF</span></p></td> +<td class = "number"><a href = "#fig94b1">95</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">AN INTERIOR, SHOWING FIRE-BRICK HEARTH +FIRE</span></p></td> +<td class = "number"><a href = "#fig94b2">95</a></td> +</tr> +<!-- remaining images from first edn. --> + +<tr> +<td class = "chapname"> +<p><span class = "opaque">DETAILS OF CHALK CONSTRUCTION AT +AMESBURY</span></p></td> +<td class = "number"><a href = "#fig110a">110</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">COTTAGES AT COLDHARBOUR, +AMESBURY</span></p></td> +<td class = "number"><a href = "#fig110b">111</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">THREE CHALK COTTAGES AT HURSLEY +PARK</span></p></td> +<td class = "number"><a href = "#fig114a">114</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">MARSH COURT, HAMPSHIRE</span></p></td> +<td class = "number"><a href = "#fig116a">116</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">BRICK-AND-CHALK VAULTING AT THE DEANERY +GARDEN, SONNING</span></p></td> +<td class = "number"><a href = "#fig116b">117</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">ONCE CORN HALL, NOW COUNCIL +SCHOOL</span></p></td> +<td class = "number"><a href = "#fig122a1">122</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">A ROW OF CLAY-LUMP COTTAGES</span></p></td> +<td class = "number"><a href = "#fig122a2">122</a></td> +</tr> +<tr> +<td class = "chapname"> +<p><span class = "opaque">ENGINEERING WORKSHOPS</span></p></td> +<td class = "number"><a href = "#fig122b">123</a></td> +</tr> +</table> + + + +<span class = "pagenum">10</span> +<a name = "page10" id = "page10"> </a> + +<h4><a name = "building" id = "building">CONSIDERATIONS</a></h4> + + +<p>“<span class = "smallcaps">If all available brickworks were to +produce at their highest limit of output and with all the labour they +wanted at their disposal they could only turn out 4,000,000,000 bricks +in a year as against a pre-war average of +2,800,000,000.</span>”—(<i>See Report by Committee appointed by +Ministry of Reconstruction to consider the post-war position of +building.</i>)</p> + +<hr class = "mid"> + +<p>The first year’s programme of working-class housing <i>alone</i> +calls for at least 6,000,000,000 bricks. That is to say, unless wall +materials other than brick are freely used, we shall fall alarmingly +short of what the population of Great Britain needs in bare +accommodation, and all building and engineering projects whatsoever +other than housing must be postponed indefinitely.</p> + +<hr class = "mid"> + +<p>“<span class = "smallcaps">The country districts of england and wales +are unsurpassed for variety and beauty of character, and it would be +nothing less than a national misfortune if the increased development of +small holdings were to result in the erection of buildings unsuited to +their environment and ugly in appearance.</span>”—(<i>Extract from +the report submitted by the Departmental Committee appointed to inquire +as to Buildings for Small Holdings, 1913.</i>)</p> + + + + +<span class = "pagenum">11</span> +<a name = "page11" id = "page11"> </a> + +<h4><a name = "intro" id = "intro"> +INTRODUCTION</a></h4> + +<h5><a name = "introI" id = "introI">I</a></h5> + +<p><span class = "firstword">The</span> country is faced by a dilemma +probably greater and more poignant than any with which it has hitherto +had to deal. It needs, and needs at once, a million new houses, and +it has not only utterly inadequate stores of material with which to +build them, but has not even the plant by which that material can be +rapidly created. There is not merely a shortage, but an actual famine +everywhere as regards the things out of which houses are made. Bricks +are wanted by the ten thousand million, but there are practically no +bricks in sight. All that the brickyards of the United Kingdom can do, +working all day and every day, is to turn out something like four +thousand million a year. But to those who want houses at once, what is +the use of a promise of bricks in five years’ time? To tell them to turn +to the stone quarries is a mere derision. Let alone the cost of work and +of transport, it is only in a few favoured places that the rocks will +give us what we want. Needless to say we are short, too, of lime and +cement, and probably shall be shorter. <i>No coal, no quicklime</i>, and +<i>No coal, no cement</i>, and as things look now, it is going to be a +case, if not of no coal, at any rate of much less coal. Even worse is +the shortage in timber—the material hitherto deemed essential for +the making of roofs, doors, windows and floors. Raw timber is hardly +obtainable, and seasoned timber does not exist. The same story has to be +told about tiles, slates, corrugated iron, and every other form of +“legitimate” roofing substance. There are none to be had.</p> + +<span class = "pagenum">12</span> +<a name = "page12" id = "page12"> </a> +<p>In this dread predicament what are we to do as a nation? What we must +not do is at any rate quite clear. We must not lie down in the high road +of civilisation and cry out that we are ruined or betrayed, or that the +world is too hard for us, and that we must give up the task of living in +houses. Whether we like it or not we have got to do something about the +housing question, and we have got to do it at once, and there is an end. +Translated into terms of action, this means that as we have not got +enough of the old forms of material we must turn to others and learn how +to house ourselves with materials such as we have not used before. Once +again necessity must be the mother of invention, or rather, of invention +and revival, for in anything so old and universal as the housing problem +it is too late to be ambitious. Here we always find that there has been +an ancient Assyrian or Egyptian or a primitive man in front +of us.</p> + +<p>It is the object of the present book to attack part of the problem of +how to build without bricks, and indeed without mortar, and equally +important, as far as possible without the vast cost of transporting the +heavy material of the house from one quarter of England to another. That +is my apology for introducing to the public a work dealing with what I +can hear old-fashioned master-builders describing as the “bastard” forms +of construction. One of these is Pisé de terre, the old system of +building with walls formed of rammed or compressed earth: a system +which was once known throughout Europe and of which the primitive +tribesmen of Arizona and New Mexico knew the secret. Down to our own day +it has been practised with wonderful success in the Valley of the Rhône. +Then come our own cob, once the cottage material <i>par excellence</i> +of Devonshire and the West of England, our system of building with plain +clay blocks, a plan indigenous in the Eastern counties, and again +the use of chalk and chalk pisé.</p> + + +<span class = "pagenum">13</span> +<a name = "page13" id = "page13"> </a> +<p class = "headnote"><span class = "headnote"> +The Search for Cheap Material</span></p> + +<p><span class = "smallcaps">Pisé de Terre</span></p> + +<p>For me Pisé de terre, ever since I heard of it, has offered special +attractions. It, and it alone provides, or if one must be cautious, +appears to provide the way to turn an old dream of mine and of many +other people into a reality. My connection with the problem of housing, +and especially of rural housing, <i>i.e.</i> cottage housing, now nearly +a quarter of a century old, has been on the side of cheap material. +Rightly or wrongly (I know that many great experts in building +matters think quite wrongly), I have had the simplicity to believe +that if you are to get cheap housing you must get it by the use of cheap +material. It has always seemed to me that there is no other way. What +more natural than first to ask why building material was so dear, and +then what was the cause of its dearness? I found it in the fact +that bricks are very expensive things to make, that stones are very +expensive things to quarry, that cements are very expensive things to +manufacture, and worst of all, that all these things are very heavy and +very expensive to drag about the country, and to “dump” on the site in +some lonely situation where cottages or a small-holder’s house and +outbuildings are, to use the conventional phrase, “urgently demanded.” +Therefore, to the unfeigned amusement, nay, contempt of all my +architectural friends, I spent a great deal of my leisure in the +years before the war in racking my brains in the search for cheap +material. My deep desire was to find something in the earth out of which +walls could be made. My ideal was a man or group of men with spades and +pickaxes coming upon the land and creating the walls of a house out of +what they found there. I wanted my house, my cottage in +“Cloud-Cuckoo Land,” to rise like the lark from the furrows. But I was +at once dissuaded from my purpose by cautious and scientific persons. +The chemists, if they did not scoff like the architects, were visibly +perturbed. +<span class = "pagenum">14</span> +<a name = "page14" id = "page14"> </a> +“Your dream is impossible,” they said. “Nature abhors it as much as she +used to be supposed to abhor a vacuum. If your soil is clay, and you can +afford the time and cost of erecting kilns, and bringing coal to the +spot to make the bricks, you can no doubt turn the earth on the spot +into a house, but even then you had far better buy them of those that +sell. Your dream of having some chemical which will mix with the earth +and turn it into a kind of stone, is the merest delusion. It is the +nature of the earth to kill anything in the way of cement that is mixed +with it. For example, even a little earth will kill concrete or mortar. +Unless you wash your sand most carefully, and free it from all earth +stain, you will ruin your concrete blocks.” I appeared to be +literally “up against” a brick wall. It was that or nothing. And +then, and when things seemed at their very worst, a kind +correspondent of <i>The Spectator</i> showed me a way of escape. +I felt like a man lost in underground passages who suddenly sees a +tiny square of light and knows that it means the way out. Somebody +wrote, from South Africa I think, asking why I didn’t find the thing I +wanted in Pisé de terre, much used in Australia, and occasionally in +Cape Colony. Then came a rush of enlightenment. People who had seen and +even lived in such houses wrote to <i>The Spectator</i>, and the world +indeed for the moment seemed alive with Pisé de terre. I was even +lent the “Farmer’s Handbook” of New South Wales, in which the State +Government provides settlers with an elaborate description of how to +build in Pisé, and how to make the necessary shuttering for doing so. It +was then, too, that I began to hear of the seventeenth and +eighteenth-century buildings of Pisé in the Rhone Valley. In fact, +everybody but I seemed to know all there was to be known about Pisé de +terre. For the moment indeed, the situation seemed like that described +in <i>Punch’s</i> famous picture of the young lady and the German +professor. “<i>What is Volapuk?</i>” asks the young +<span class = "pagenum">15</span> +<a name = "page15" id = "page15"> </a> +lady. “<i>Ze universal language</i>,” says the professor. “<i>Where is +it spoken?</i>” “<i>No vairs.</i>” Pisé de terre appeared to be the +universal system of building, but as far as I could make out, it was +practised “no vairs,” or at any rate not in Europe.</p> + + +<p class = "headnote"><span class = "headnote"> +Experiments with “Pisé”</span></p> + +<h5><a name = "introII" id = "introII">II</a></h5> + +<p>I had got as far as the position described above, when down swept the +war upon Europe, and everything had to be postponed in favour of the +immediate need of filling the ranks of the nation’s army and teaching +the men how to fight our enemies. As the war went on, however, the +demand for rapid, cheap, and temporary building became very great, and I +felt I should be justified in trying some experiments with Pisé de +terre, even in spite of the difficulty of obtaining labour.</p> + +<p>I think I can best illustrate the nature of Pisé and what it can do, +and I believe will do, if I shortly recount in chronological order these +humble pioneer efforts.</p> + +<p>In the summer of 1915 I found that it was necessary in the interests +of the hospital established in my house to find a place in which to +store apples, for the men in blue consumed them in incredible +quantities. I thought I would try Pisé. Accordingly, I had +some shuttering made on the Australian model—not splendid +scientific shuttering such as is described in the body of this work, but +still shuttering quite sufficient for the purpose. With great rapidity a +little fruit-house was put up, roofed with boards, and covered with +blocks of compressed peat in order to make a roof which would be both +vermin-proof and also keep out the heat and the frost. In my ignorance +and my hurry, I now find that I violated every sound rule of Pisé +construction. I built the walls during a week of rain, when the +earth was wet, which was a great mistake; and I did not clear out the +stones, which was another error that prevented the walls from being +homogeneous. Worst +<span class = "pagenum">16</span> +<a name = "page16" id = "page16"> </a> +of all, as soon as the walls were built (and very pretty walls they +were, looking something like soft brown marble), I painted them +over with tar, which of course would not enter the wet wall, but only +made a skin, which in a few months peeled off exactly like the bark off +a plane tree. Yet in spite of this ignorant mishandling of my material, +the little fruit-house is still standing and sheltered till January the +few apples Nature allowed us to gather last autumn. It looks +disreputable, but there has been no structural collapse, nor will +there be.</p> + +<p class = "illustration"> +<span class = "pagenum">19</span> +<a name = "fig18b1" id = "fig18b1"> </a><br> +<img src = "images/pic18b1.jpg" width = "428" height = "371" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">The Beginning of a Pisé +Fruit-house.</span></p> + +<p class = "illustration"> +<a name = "fig18b2" id = "fig18b2"> </a><br> +<img src = "images/pic18b2.jpg" width = "429" height = "299" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">The Fruit-house Completed With Roof of Peat +Blocks on Rough Boarding.</span></p> + + +<p class = "headnote"><span class = "headnote"> +Rammed Chalk, “Pisé de Craie”</span></p> + +<p>No sooner was the fruit-house finished than I was met by the demand +of my wife, the commandant of the hospital, to add to my house a +patients’ dining-room, which would be bright, dry, airy, warm, and +comfortable, and be large enough for forty men to have their meals in, +and to use as a sitting-room during the rest of the day. The local +builder said that it was impossible to make a wooden addition, for there +was no wood to be procured, or to build in bricks, since my house stands +600 ft. above the sea on an isolated chalk down. Crœsus would have found +it difficult at that time to build on my site, and for the ordinary +economic man—“L’homme à quarantes écus”—it was quite +impossible. But the room had got to be built, for the men were there, +and built at once, since the out-of-door life of July and August could +not continue. There was nothing to do but to fall back upon Pisé. +I decided to be ambitious and to experiment, not merely in Pisé de +terre, but in what I then thought—and perhaps rightly—was a +new form of Pisé, <i>i.e.</i> Pisé de craie or compressed chalk. My +shuttering therefore was put up. A hole not very far off was dug in +the earth, the chalk which was almost at the surface was quarried out, +and we began to build the wall, candid and contemptuous friends telling +us of course that the chalk wall would never stand the frosts in so +exposed a position, and that the wall, if made, would certainly explode! +Everyone worked at that wall; the nursing +<span class = "pagenum">17</span> +<a name = "page17" id = "page17"> </a> +staff, the coachman, an occasional visitor, a schoolboy, +a couple of boy scouts, members of the National Reserve who were +guarding a “vulnerable point” close by, and even some of the patients. +Patients as a rule will endure any toil with the utmost good temper if +it is for the purposes of sport. If the task is useful it does not +interest them. Still, a wall which might explode offered a certain +attraction. We worked with more zeal than discretion, but happily I had +it in my mind that homogeneity was the essential, and therefore the hard +nuggets of chalk as they were thrown into the shuttering to be +compressed by the rammers were first chopped up with spades, much as one +minces meat. The wall had no foundations. In Pisé you can make your +foundations, so to speak, as you go, through the simple process of +ramming. Anyway, and to cut a long story short, the wall was made, was +able to receive the roof, for which happily the local builder found some +material, and not only did the wall stand, but showed a very creditable +exterior. Its weight was of course enormous, for there were some twenty +tons of chalk put into it. In spite of the irregularity of the labour it +did not take more than ten or twelve days to build. To prevent the wet +and frost getting into it, I painted the main front with a patent +liquid material for rendering walls damp-proof. The Chalk Pisé wall not +only served its purpose, but served it very well. The room proved +extraordinarily warm and comfortable, largely owing no doubt to the fact +of a solid, very dry, 18-in. wall on the north-east side.</p> + + +<h5><a name = "introIII" id = "introIII">III</a></h5> + +<p>My next venture was in response to an urgent appeal from a farm +tenant to build him a waggon house. The result is seen in the +accompanying illustration. This building, about 40 ft. by 30 ft., was +made purely of earth, but some experiments were tried in the way of +introducing hurdles into the +<span class = "pagenum">18</span> +<a name = "page18" id = "page18"> </a> +shuttering in order to afford a surface to which plaster could easily +cling. Suffice it to say that the plain earth, without plaster or any +covering, more than justified itself. One part of the wall is very much +exposed to the weather, but it has stood the rains and the frosts of +three very bad winters without turning a hair. Lovers of the picturesque +may like to know that it presents a pleasant face of light ochre, upon +which a pale green efflorescence of lichen has appeared of late. Anyway, +the frost has not touched it.</p> + +<p class = "illustration"> +<span class = "pagenum">18</span> +<a name = "fig18a1" id = "fig18a1"> </a><br> +<img src = "images/pic18a1.jpg" width = "434" height = "335" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">Pisé Waggon-house at Newlands +Corner.</span><br> +An experiment in rendering.</p> + +<p class = "illustration"> +<a name = "fig18a2" id = "fig18a2"> </a><br> +<img src = "images/pic18a2.jpg" width = "439" height = "311" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">The Newlands Waggon-house.</span><br> +Interior<ins class = "correction" title = ". missing">. </ins></p> + + +<h5><a name = "introIV" id = "introIV">IV</a></h5> + +<p>Next I made some experiments in chalk farmyard walls. Unfortunately, +however, one of these, which was not made homogeneous by chalk mincing, +<i>i.e.</i> in which the nuggets of chalk were not properly broken up, +got the wet into it, and true to the candid friend’s prophecy did +literally explode in the big frost of 1917-18. Another very pretty chalk +wall is, however, standing to this day. But though Chalk Pisé will, +I think, do well if properly made and properly protected, it is +somewhat of a doubtful material for anything except a building with a +good overlay of roof. Another structure put up by me was a largish +gardener’s potting shed. This was built purely of earth, and in dry +weather. When the walls were perfectly dry, the local road authorities +kindly came with their tar spray and sprayed it with hot tar, with most +excellent results. The hot tar really entered instead of merely making a +skin, with the result that the external walls thus treated resembled a +section of tarred road stood up on end.</p> + +<p>I may add that I lent my Pisé shuttering to a Guildford Volunteer +Battalion, who in a ten-hour day, or rather, two days of five hours +each, built an excellent hut about 20 ft. square and 10 ft. high, and +thus showed that a platoon might house themselves with Pisé in a day, +provided they had roofing material ready. This building had subsequently +<span class = "pagenum">19</span> +<a name = "page19" id = "page19"> </a> +to be destroyed, because the ground on which it stood was wanted for +another purpose. When it was knocked down the house-breakers were +astonished at the strength and tenacity of the walls. Yet the earth out +of which they were made was particularly bad—as one of the +volunteers expressed it, not earth, but merely leaf-mould and +horse-manure. The site had, as a matter of fact, been a suburban garden +for at least two hundred years.</p> + + +<h5><a name = "introV" id = "introV">V</a></h5> + +<p>Before I leave the record of these terrestrial adventures I may note +that in the early stages I received a great deal of help and +encouragement from General Sir Robert Scott-Moncrieff. He was indeed so +much struck by them that he drew up a series of instructions for walls +of Pisé work which were issued to all engineer companies at the front in +case they might have opportunities for experimenting. These instructions +were based upon the Australian book and embodied the very simple form of +shuttering there recommended. The diagram that accompanied them is +reproduced in the Appendix to the present volume.</p> + + +<p class = "headnote"><span class = "headnote"> +Pisé in Moulds</span></p> + +<h5><a name = "introVI" id = "introVI">VI</a><br> +Pisé in Moulds</h5> + +<p>There is one thing more to be said about Pisé. I believe that a +useful development of the system may be found in the plan of ramming +earth into moulds and making earth blocks, something like concrete +blocks. Moulds of this kind are easy to make and are specially suitable +when the soil is somewhat clayey in its nature. They have the advantage +of being much cheaper than shuttering, and of being capable of being +handled by one man without assistance. With a strong wooden mould and a +good rammer a small-holder may easily build his own pigsty, his +<span class = "pagenum">20</span> +<a name = "page20" id = "page20"> </a> +own chicken house, and all the small outbuildings he requires, if not +indeed add an extra room to his house. I am at present +experimenting with these blocks and only yesterday had the pleasure of +seeing a sergeant (R.A.M.C), discharged through ill-health and now +trying to turn himself into a small-holder, building a pigsty with the +help of one of my moulds.</p> + + +<h5><a name = "introVII" id = "introVII">VII</a></h5> + +<p><i>Apropos</i> of the elusive universality and yet non-existence of +Pisé work, the following personal anecdote or footnote to compressed +earth may amuse my readers. Happening to be sleeping in a bedroom at +Brooks’s Club in 1916, I noticed a charming Regency bookcase full +of old books. Among them was a copy of a <i>Cyclopædia</i> of 1819. +I thought it would be amusing to see whether there was any mention +of Pisé de terre. What was my astonishment to find that what I thought +was my own special and peculiar hobby and discovery was treated therein +at very great length and with very great ability, but treated not in the +least as anything new or wonderful, but instead as “this well-known and +greatly appreciated system of building, etc., etc.” To complete the +irony of the situation the fact was mentioned that a Mr. Holland had +lately sent to the Board of Agriculture a memorandum as to how to put up +houses and farm-buildings in this form of construction. My hair rose on +my head, for I had just committed a similar official indiscretion +myself, and had been bombarding appropriate authorities with what I +thought must be a complete novelty. Truly one can never be first or do +anything new. It is always “in the Files,” as Mr. Kipling says. Even in +our most original moments we only keep on feebly imitating somebody +else. The claim to originality is nothing but a muddy mixture +<span class = "pagenum">21</span> +<a name = "page21" id = "page21"> </a> +of pride and ignorance. What did, however, somewhat amaze me was the +calm statement of the <i>Cyclopædia</i> that this system of building was +now well known in the counties of—and then came the names of +practically all the counties of Southern England. And yet I had been +keenly on the look-out for such buildings for several years. The cynic +will say that they had all fallen down. That only shows the weakness of +the cynic’s point of view. The truth is they are often concealed under +various disguises of plaster, paint, and weather tiles. Few people know +what their own walls are really made of till they try to cut a new +opening for a door or a window in them.</p> + + +<p class = "headnote"><span class = "headnote"> +Cob and Chalk</span></p> + +<h5><a name = "introVIII" id = "introVIII">VIII</a><br> +Cob and Chalk</h5> + +<p>Of Cob I know little by actual experiment. It is fully dealt with in +the body of this work, and readers will find that it is a kind of mud or +clay concrete reinforced with straw. It is therefore totally and +absolutely different from Pisé. One is wet, the other dry.</p> + +<p>All that need be said about chalk is said by the author of the +present book.</p> + + +<h5><a name = "introIX" id = "introIX">IX</a><br> +A Postscript</h5> + +<p>In the body of this work mention is made of a very successful +experiment in Pisé de terre made by the officials of a Rhodesian mining +company; the outcome, I am proud to think, of my pre-war advocacy +of Pisé in <i>The Spectator</i>. No sooner had my introduction been +finished than there came by way of postscript an exceedingly interesting +series of photographs, sent to me by Mr. Pickstone, a gentleman +very well known in South Africa for his fruit gardens, his +<span class = "pagenum">22</span> +<a name = "page22" id = "page22"> </a> +peaches, and his apricots. On the strength of what he had read in <i>The +Spectator</i>, Mr. Pickstone lately undertook to build a station +building and station-master’s house for the railway station at Simondium +in the Drakenstein Valley, a place which during the summer is noted +for its great heat. In the January number of the <i>South African +Railways and Harbours Magazine</i>, Mr. Pickstone gives a detailed +account of his bold and successful experiment and illustrates it by a +reproduction of some of his photographs. Here is his own account of what +he did.</p> + +<p class = "headnote"><span class = "headnote"> +Pisé—a South African Lead</span></p> + +<p>“It must have been about eighteen months ago that the railway +administration decided to promote Simondium Siding to the dignity of a +station. As a siding, it had always been a busy place in the fruit +season, during which time a permanent checker had for some years been +kept quite busy, his accommodation being a couple of small tin shanties, +and he had been accustomed to board out where he could. Now we were to +have a ‘pukka’ station-master and, presumably, suitable premises. The +department quickly got to work and the station-master’s house arrived. +It was what one might call a second-hand, or even a third- or +fourth-hand one, consisting of the inevitable sheets of galvanised iron +and the ever-essential Oregon and Swedish timber. Our new station-master +also shortly afterwards arrived, and turned out to be a married man with +a wife and four children. The station-master was not a grouser, but +during the hot summer—and it is terribly hot in the Drakenstein +Valley during that time of the year—he complained to me that it +was almost impossible to hold on, owing to the conditions under which he +and his family had to live. It was just about this time that I saw in +<i>The Spectator</i> a series of articles strongly advocating ‘Pisé de +terre’ construction for buildings of all kinds; especially was it +recommended as a war-time expedient for rapid and economical +construction for barracks and +<span class = "pagenum">23</span> +<a name = "page23" id = "page23"> </a> +hospitals, and, indeed, it was strongly recommended by Mr. St. Loe +Strachey, the editor, for all sorts of general building and military +purposes. It is a curious fact, which many readers could verify, that +frequently one lives one’s life under certain conditions, and in reality +remains absolutely blind to their presence and potentialities. Here was +I, living in a country where some of the most beautiful old homesteads +are on the principle of the ‘Pisé de terre’ construction, and a large +proportion of the older farm buildings in this district also built of +similar material, with the additional pleasing accompaniment of +beautiful beams, ceilings and floors made of colonial pine—one may +advisedly add, the <i>despised</i> colonial pine. Some of these +buildings have stood the wear and use of close on a century, and are +still an object of joy to those privileged to have an eye to see. Here +lived I, as I say, blind to its potentialities for to-day, although it +had been clearly appreciated and carried out with the most charming and +solid results by our great-grandfathers in the old slave-labour +days.”</p> + +<p class = "illustration"> +<span class = "pagenum">22</span> +<a name = "fig22a" id = "fig22a"> </a><br> +<img src = "images/pic22a.jpg" width = "570" height = "322" +alt = "see caption"></p> + +<div class = "caption wide"> +<p class = "caption"> +<span class = "smallcaps">Model of a Pisé de Terre House to be built in +Three Successive Stages.</span></p> +<p class = "caption long"> +The right wing is planned to be built first as a complete small cottage, +eventually becoming service and servants’ quarters.</p> + +<p class = "right"> +<i>Clough Williams-Ellis, Architect.</i></p> +</div> + +<p class = "illustration"> +<span class = "pagenum">23</span> +<a name = "fig22b" id = "fig22b"> </a><br> +<img src = "images/pic22b.jpg" width = "524" height = "343" +alt = "see caption"></p> + +<div class = "caption"> +<p class = "caption"> +<span class = "smallcaps">Wayside Station of Pisé at Simondium, South +Africa,<br> +designed by Mr. Herbert Baker.</span></p> +</div> + +<p>The supervising architect, Mr. Kendall, who was responsible for +carrying out the work to the admirable design of Mr. Herbert Baker, +gives the following description of the way the work was actually +executed, which contains several very useful hints:</p> + +<p class = "space"> +“The construction of walls determined upon was that known as ‘Pisé de +terre,’ consisting of earth walls some 18 in. to 24 in. thick, which owe +their solidity to a simple process of ramming between wooden casings +previously placed in position on both sides. These walls are built in +stages of some 3 ft. in height, the wood casing being raised at +intervals as required. The frames for doors and windows are placed in +position at the right time, and anchored into the walls by means of long +hoop iron ties. These walls, when completed, give a surface almost as +<span class = "pagenum">24</span> +<a name = "page24" id = "page24"> </a> +hard as burnt brick, but the external angles present a slight point of +weakness, as from their exposure they would be naturally inclined to +chip away in cases of rough usage. In order to overcome this it was +arranged that irregular brick quoins should be embedded in the angles +all the way up as the work proceeded. The walls, when completed, were +then plastered and whitewashed, and present as good an appearance as +more expensively plastered brickwork. As additional security the weather +sides were given, prior to whitewashing, a coat of hot gas tar +direct on the plaster, which in all exterior work was lime plus 10 per +cent. cement. The roofs are of thatch with a fairly good overhang at the +eaves in order to form a protection for the walls.”</p> + +<p class = "space"> +On one point, however, we may reassure Mr. Kendall. I do not think +he need be afraid of his walls being destroyed by the weather even if he +has no overhang. Part of a Pisé wall in my cart-shed, built in a very +exposed situation, has no overhang. Further, the wall is not covered by +cement or any other protective covering. The compressed earth was left +quite bare, and yet the three worst winters of alternating wet and frost +known for many years have made no impression upon the wall. It seems to +be both rain-proof and frost-proof.</p> + +<p>I may add that Mr. Pickstone informs me in a letter dated February +19th that the Pisé walls have proved an enormous success from the point +of view of protection from the heat. Whereas in an iron building lined +with wood the temperature in the hot weather went up to 104 degrees +Fahrenheit, in the station-master’s Pisé de terre dining-room the +thermometer registered only 86 degrees. Those who have ever lived where +such temperatures prevail will note the immense advantage gained by the +Pisé walls. Such temperatures try strong men and women, and for children +they are positively death-dealing. With so successful an +<span class = "pagenum">25</span> +<a name = "page25" id = "page25"> </a> +experiment as that at Simondium before my eyes, I am beginning to +feel that I may live to correct my view that this universal system of +building is practised “no vairs.”</p> + + +<p class = "headnote"><span class = "headnote"> +The Discovery of the Old</span></p> + +<h5><a name = "introX" id = "introX">X</a><br> +Pliny on Pisé de Terre</h5> + +<p>Now for something which I have kept as the <i>bonne bouche</i> of my +earthy story. At the end of my researches and experiments I found that +Pliny has got it all in his <i>Natural History</i> in six lines! There +is no need for more words.</p> + +<p>“<i>Have we not in Africa and in Spain walls of earth, known as +‘formocean’ walls? From the fact that they are moulded, rather than +built, by enclosing earth within a frame of boards, constructed on +either side. These walls will last for centuries, are proof against +rain, wind, and fire, and are superior in solidity to any cement. Even +at this day Spain still holds watch-towers that were erected by +Hannibal.</i>”—<i>Pliny’s “Natural History,”</i> Bk. XXXV, chapter +xlviii.<a class = "tag" name = "endtagA" id = "endtagA" href = +"#endnoteA">A</a></p> + +<p class = "right smallcaps">J. St. Loe Strachey.</p> + +<p class = "smallcaps smaller">Newlands Corner, Surrey.</p> + + +<span class = "pagenum">26</span> +<a name = "page26" id = "page26"> </a> + +<h4><a name = "survey" id = "survey">GENERAL SURVEY</a></h4> + +<p><span class = "firstword">Always</span> necessity has been the mother +of invention. The war has proved her prolific indeed, and her teeming +offspring are seen in the multiplicity of war contrivances and the +bewildering array of substitutes for the once common things of our daily +life. Where necessity has been most dire, there invention has +unfailingly come to the rescue with the most amazing “Ersatz” products +to replace the vanished originals.</p> + +<p>At any rate it pleases us to attribute the truly astonishing feats of +the Germans in this direction to their greater need rather than to any +superior ingenuity or enterprise on their part.</p> + +<p>That their success was often no more than moderate will be readily +admitted by anyone who, for instance, has made trial of their “Ersatz” +cigars or ration coffee.</p> + +<p>Still, need did at least awaken prodigious effort, ingenuity, and +enterprise—all co-ordinated and concentrated on the business of +making good a hundred paralysing deficiencies.</p> + +<p class = "headnote"><span class = "headnote"> +The House Famine</span></p> + +<p>In this present matter of National Housing the shortage of all the +generally recognised building materials as well as of actual houses is +extreme and grave. Effort, ingenuity, and enterprise in overcoming these +insufficiencies are as urgently and vitally necessary to England in +Peace as ever they were to Germany in war. Little will be said here of +the direct and intimate connection between good houses and good +citizens.</p> + +<p>It is assumed that those who go to the pains of reading +<span class = "pagenum">27</span> +<a name = "page27" id = "page27"> </a> +this book have at least glanced at the Housing Reports, and drawn +certain disquieting conclusions from the criminal and vital statistics +with which the case for reform is reinforced.</p> + +<p>In a recent speech the Registrar-General said: “War does not only +fill the graves, it also empties the cradles.” This is no less true of +bad and inadequate housing.</p> + +<p>Only the most reckless and thick-skinned of the poorer population +will adventure on marriage and the bringing up of a family whilst the +odds against decent and reasonable housing persist as at present.</p> + +<p>True, “Housing” is very properly being given considerable prominence +in the press, and scarcely a day passes but there appears an article or +letter dealing with this question.</p> + +<p>Usually we are left but little wiser than we were, whilst if we +chance to know something about the subject, the general tone of vague +cheerfulness that pervades them all fills us with misgiving.</p> + +<p>Nothing is easier or pleasanter or more popular than to make airy +promises or predictions about the “Homes for Happy Human Beings” that, +somehow, are to be prepared for our returned soldiers, and for all those +others who are housed miserably or not at all. It is very easy to +predict and promise, but without adequate materials performance is not +merely difficult, it is impossible.</p> + +<p>There is a world-shortage of almost every manufactured or cultivated +product; there is also a labour famine, a money famine, and a +transport famine.</p> + +<p>In this country, closely connected with these deficiencies and +looming ominously over them all, is, as we have said, our +house-famine.</p> + +<p>To relieve the last in face of the others, and without further +aggravating them, is one of the most grave and pressing of the many +problems that confront us.</p> + +<p>Briefly the problem is this: To provide a maximum of +<span class = "pagenum">28</span> +<a name = "page28" id = "page28"> </a> +new housing with a minimum expenditure of labour, money, transport, and +manufactured materials.</p> + +<p>Broadly speaking, so far as rural housing is concerned, the solution +must be sought through the use of natural materials already existing on +the site, materials that can be worked straight into the fabric of the +building, without any elaborate or costly conversion, and that by local +labour.</p> + +<p>“Pisé de Terre,” “Chalk Compost,” and “Cob” are three alternative +forms of construction, one of which will usually fulfil the above +conditions in any given situation.</p> + +<p>Despite the somewhat outlandish and high-sounding name of the first, +it is nothing more than a very old and very simple method of building, +recently revived through stress of circumstances. The rude technique has +happily been kept alive and preserved for us in out-of-the-way corners +of the Continent and in our Colonies. Wherever there is a sufficiency of +sunshine to effect the necessary drying, there have earth buildings +arisen and prospered.</p> + +<p>“Cob” building needs less introduction, as it is still well +understood and a living craft in several parts of Great Britain, notably +in Devonshire and South Wales, where its merits and advantages have been +recognised apparently from the earliest times.</p> + +<p>All those indeed who are familiar with this method of construction +are fully alive to its virtues, and the same is true of Pisé-building, +both in chalk and earth, and also of clay-lump.</p> + +<p>This book, however, is addressed to those who have in the past built +only with stone, brick, concrete, timber and plaster, etc., and who are +only now considering a reversion to the more primitive construction here +described, through the shortage or absolute lack of their former +materials.</p> + +<p>It is not so much a question as to whether a Cob or Pisé house is +preferable to one of brick or stone or concrete—though there are +many who profess a lively preference for the former—but as to +whether you will boldly revert to +<span class = "pagenum">29</span> +<a name = "page29" id = "page29"> </a> +these old and well-tried methods of building, or, in the absence of the +ordinary materials, feebly sit down and build nothing at all.</p> + +<p>For that will, inevitably, be the alternative for a great many +private persons. National and Public-Utility Housing Schemes and public +and industrial works of all sorts will naturally and properly claim +priority in the matter of all building materials—and the private +individual, so far as he can secure such materials at all, will only do +so at a price that is the logical outcome of an unprecedented demand and +an ominously inadequate supply.</p> + +<p class = "headnote"><span class = "headnote"> +Local Materials</span></p> + +<p>Timber, tiles, slates, plaster, and ironmongery he must still +purchase and transport as best he may—but the shell of his house, +its outer walls at least, could and should be raised from the soil of +the site itself by the employment of the simplest gear and a small +amount of unskilled local labour.</p> + +<p>So acute indeed is the transport problem, and so small is the hope of +any substantial improvement in the near future, that any expedient +tending to ease matters in this respect is worthy of the most serious +attention.</p> + +<p>The restrictions imposed by high freights will of themselves tend to +check the often senseless and unnecessary importation of materials +foreign to a district, which in the past was the despair of architects +of the “traditional” school.</p> + +<p>It was a wasteful practice that had gone far to obliterate all but +the most robust traits in the old and very diverse local building +conventions of rural England.</p> + +<p>Formerly, he who wilfully carried bricks into Merioneth or the +Cotswolds, or slates into Kent or ragstone-rubble into Middlesex, was +guilty of no more than foolishness and an æsthetic solecism.</p> + +<p>Under present conditions such action should render him liable to +prosecution and conviction on some such count as “Wasting the shrunken +resources of his country +<span class = "pagenum">30</span> +<a name = "page30" id = "page30"> </a> +in a time of great scarcity, . . . in that he did wantonly +transport material for building the walls of a house by rail and road +from A to B when suitable and sufficient material of another sort and at +no higher cost existed, and was readily accessible hard by the site +at B.”</p> + +<p>That indeed is our one chance of salvation, the existence and use of +“the materials of another sort hard by the site.”</p> + +<p>These natural materials and their appropriate use in building will be +considered in the following pages.</p> + + +<p class = "illustration"> +<span class = "pagenum">28</span> +<a name = "fig28a" id = "fig28a"> </a><br> +<img src = "images/pic28a.png" width = "444" height = "293" +alt = "see caption"></p> + +<div class = "caption narrow"> +<p class = "caption"> +<span class = "smallcaps">Front and Back Elevations of Cottage designed +by Sir Edwin Lutyens and Mr. Alban Scott.</span><br> +This Cottage can be built in Cob, Pisé, Concrete, Stone, or Brick.</p> +</div> + +<p class = "illustration"> +<span class = "pagenum">29</span> +<a name = "fig28b" id = "fig28b"> </a><br> +<img src = "images/pic28b.png" width = "532" height = "322" +alt = "see caption"></p> + +<div class = "caption wide"> +<p class = "caption"> +<span class = "smallcaps">Plan of Cottage designed by Sir Edwin Lutyens +and Mr. Alban Scott.</span></p> +</div> + +<p>The Lutyens-Scott cottage, of which illustrations are given, is +designed with a special view to the use of such local materials as cob, +chalk, and Pisé, though it could also be constructed without appreciable +modification in stone or brick.</p> + +<p>It is thus a model of unusually universal application, providing, +too, accommodation such as is certain to be demanded by the new and more +educated generation that it is the aim of the country to produce.</p> + + +<span class = "pagenum">31</span> +<a name = "chapI" id = "chapI"> </a> + +<h3>I<br> +<i>COB</i></h3> + +<!-- page 32 --> + + +<span class = "pagenum">33</span> +<a name = "page33" id = "page33"> </a> + +<h4>I<br> +<i>COB</i></h4> + +<h5><a name = "chapI_I" id = "chapI_I">§ I.</a> +General</h5> + +<p><span class = "firstword">If</span> ever the counties of England +recover their bygone loyalty to their own materials and their old +traditions, then cob-building will return to Devon and the West. Cheap +bricks, cheap transport, and the ignoble rage for fashions from the town +went far to oust provincial cob from the affections of those whom, with +their forbears, it had housed so well for several centuries.</p> + +<p>Whether the new loyalty be from within, or be imposed from without by +force of circumstances, matters little. What does matter is the fact of +its revival.</p> + +<p>For with it will come again the building of cottages that are knit +intimately to their sites and surroundings as of old, cottages +consanguineous with the ground they stand on, be it brick-earth, rock, +or common soil.</p> + +<p>The soil of Devonshire and of many parts of Wessex and of Wales +serves excellently well for building in cob or “clom.”<a class = "tag" +name = "tag3" id = "tag3" href = "#note3">3</a></p> + +<p>The soil itself suggested the construction, and the men of Wessex +were quick to take the hint and to act on it.</p> + +<p>The yeomen and small-holders of earlier days were commonly builders +too, and often built their own homes in their own way, yet by the +guiding light of local tradition.</p> + +<p>Thus the old Devonian countryman in need of a house would set to and +build it himself—of stone if that were handy and easily worked, of +cob if it were not.</p> + +<span class = "pagenum">34</span> +<a name = "page34" id = "page34"> </a> +<p>No doubt the doors and windows would be made and fitted by the +village wheelwright; but the cottager himself would thatch or slate the +roof as naturally and successfully as he built.</p> + +<p>The skill and care with which these versatile amateurs built their +houses was not always of the highest, and careless construction, like +other sins, is visited on the children—the worse the sooner.</p> + +<p>Thus it is that there are to-day plenty of old cob cottages that are +both damp and insecure, but to condemn cob building in general because +certain old builders were careless, ignorant, or incompetent is to +condemn all materials from wattle and daub to ferro-concrete in the same +breath.</p> + +<p>Cob, being a humble, amenable, and thoroughly accommodating +substance, has reaped the inevitable reward of good nature in being “put +upon” and in being asked to stand what is quite beyond its powers of +endurance, and yet Devon cob houses of Elizabethan date are not +uncommon.</p> + +<p>It is very reasonable in its demands, but two things it does +require—dry foundations and a good protecting roof.</p> + +<p>To quote an old Devonshire saw on cob—“Giv’un a gude hat and +pair of butes an’ ’er’l last for ever.”</p> + +<p>In many instances the Devonshire leaseholder, usually only a +“life-lease” holder, built badly and on indifferent foundations. He +neglected to repair his thatch, with the consequence that ruin followed +sooner or later. He did not always use rough-cast, so that it often +happened that by the time the lease expired the unfortunate landowner +found that the cottage fell in—in the literal as well as in the +legal sense. The lower portions of the walls were honey-combed with +rat-holes, the walls bulged out or fissures resulted from subsidence, +and the dwelling presented that appearance of squalor and meanness that +has led so many to decry the mud buildings of Devon as relics of bygone +barbarism. But if adequate care is bestowed on the construction, there +<span class = "pagenum">35</span> +<a name = "page35" id = "page35"> </a> +is no reason why cob cottages should not prove at one and the same time +comfortable to the inmates and pleasant to the eye, and endure for many +generations.</p> + +<p class = "illustration"> +<span class = "pagenum">34</span> +<a name = "fig34a" id = "fig34a"> </a><br> +<img src = "images/pic34a.jpg" width = "539" height = "276" +alt = "see caption"></p> + +<div class = "caption wide"> +<p class = "caption"> +<span class = "smallcaps">Another view of the Cob House built by Mr. +Ernest Gimson,<br> +near Budleigh Salterton, Devon.</span></p> + +<p class = "right"> +[<i>See Frontispiece</i></p> +</div> + +<p class = "illustration"> +<span class = "pagenum">35</span> +<a name = "fig34b" id = "fig34b"> </a><br> +<img src = "images/pic34b.jpg" width = "513" height = "346" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">A fine Specimen of a Devonshire Cob +House.</span></p> + +<p class = "headnote"><span class = "headnote"> +The Beauty of Cob</span></p> + +<p>As to their comeliness and longevity, a day’s walk in Devon, or, +failing that, a glance at the printed pictures will tell all that +need be told. That the beauty of cob buildings is not due merely to the +irregularities and weathering produced by the passage of time is +sufficiently proved by the photographs of Mr. Gimson’s charming cob +cottage, taken soon after he had finished it.</p> + +<p>The work was done a year or two before the war; this is Mr. Gimson’s +own description of the manner of its building:</p> + +<p class = "space"> +“The cob was made of the stiff sand found on the site; this was mixed +with water and a great quantity of long wheat straw trodden into it. The +walls were built 3 ft. thick, pared down to 2 ft. 6 in., +and were placed on a plinth standing 18 in. above the ground floor, and +built of cobble stones found among the sand. The walls were given a coat +of plaster and a coat of rough-cast, which was gently trowelled over to +smooth the surface slightly. I believe eight men were engaged on +the cobwork, some preparing the material, and others treading in on to +the top of the walls. It took them about three months to reach the wall +plate; the cost was 6<i>s.</i> a cubic yard, exclusive of the +plastering. No centring was used. The joists rested on plates, and above +them the walls were reduced to 2 ft. 2 in. in thickness to +leave the ends of the joists free. The beams also rested on wide plates +and the ends were built round with stone, leaving space for ventilation. +Tile or slate lintels were used over all openings. The cost of the whole +house was 6½<i>d.</i> a cubic foot. Building with cob is soon +learnt—of the eight men, only one of them had had any previous +experience, and, I believe, he had not built with it for thirty +years. This is the only house I have built of cob.”</p> + +<span class = "pagenum">36</span> +<a name = "page36" id = "page36"> </a> +<p>What is most interesting in this narrative is the workmen’s lack of +experience, which seems to have been no hindrance. Anyone who proposes +to revive the use of cob may take courage from Mr. Gimson’s evidence. +The time spent in building the walls was reasonable and the cost low. It +may be guessed that the post-war rise in cost will be no greater in +proportion, if as great, when compared with brickwork. The natural charm +of the wall surface is enhanced by the crown of thatched roof, modelled +with a skill which few can bring so certainly to their task as Mr. +Gimson.</p> + + +<p class = "headnote"><span class = "headnote"> +Method of Building</span></p> + +<h5><a name = "chapI_II" id = "chapI_II">§ II.</a> +Method of Building</h5> + +<p><i>Composition.</i>—Cob is a mixture of shale and clay, straw +and water. Shale is a common and widely distributed stratified formation +of a slaty nature, and there are few types of clay soil that would not +serve for cob-making.</p> + +<p>The precise relative proportion of the first two ingredients varies, +depending on their individual peculiarities.</p> + +<p>Local custom as to the composition and preparation of the mixture +will generally be found to have adjusted itself to the peculiarities of +the soil.</p> + +<p>The following extract is from an analyst’s report on a sample of +typical old cob walling:</p> + +<p class = "space"> +“The material when placed in water fell to pieces. On analysis, it was +found to consist of:</p> + +<table class = "inline" summary = "see text"> +<tr> +<td></td> +<td class = "smaller"> +Per cent.</td> +</tr> +<tr> +<td><p>Stones (residue on 7 by 7 mesh sieve)</p></td> +<td class = "number">24·40</td> +</tr> +<tr> +<td><p>Sand, coarse (residue on 50 by 50 mesh sieve)</p></td> +<td class = "number">19·70</td> +</tr> +<tr> +<td><p>Fine sand (through 50 by 50 mesh sieve)</p></td> +<td class = "number">32·50</td> +</tr> +<tr> +<td>Clay</td> +<td class = "number">20·60</td> +</tr> +<tr> +<td>Straw</td> +<td class = "number">1·25</td> +</tr> +<tr> +<td>Water, etc.</td> +<td class = "number">1·55</td> +</tr> +<tr> +<td></td> +<td class = "sum">100·00</td> +</tr> +</table> + +<span class = "pagenum">37</span> +<a name = "page37" id = "page37"> </a> +<p>“The material is a conglomerate of slaty gravel with a very sandy +clay, to which mixture a small proportion of straw has been added.</p> + +<p>“The clay acts as an agglutinant, and the straw as a +reinforcement.</p> + +<p>“Efficient protection from frost and rain would be necessary before +such material could be considered weatherproof.”</p> + +<p class = "illustration"> +<span class = "pagenum">36</span> +<a name = "fig36a" id = "fig36a"> </a><br> +<img src = "images/pic36a.jpg" width = "551" height = "358" +alt = "see caption"></p> + +<div class = "caption wide"> +<p class = "caption"> +<span class = "smallcaps">A Devonshire Cob Farmhouse, probably between +200 and 300 years old.</span></p> +</div> + +<p class = "illustration"> +<span class = "pagenum">37</span> +<a name = "fig36b" id = "fig36b"> </a><br> +<img src = "images/pic36b.jpg" width = "496" height = "312" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">A Cob-built Village.</span></p> + +<p>(N.B.—Lime is occasionally added to the clay-shale, but this is +not usual.)</p> + +<p><i>Mixing.</i>—The old method of mixing by hand is as follows: +A “bed” of clay-shale is formed close to the wall where it is to be +used, sufficient to do one perch. A perch is superficial +measurement described as 16½ ft. long, 1 ft. high, and the amount +of material will vary according to the thickness of wall required. Four +men usually work together. The big stones are picked out. The material +is arranged in a circular heap about 5 or 6 ft. in diameter.</p> + +<p>Starting at the edge the men turn over the material with cob picks, +standing and treading on the material all the time. One man sprinkles on +water, and another sprinkles on barley straw from a wisp held under his +left arm. The heap is then turned over again in the other direction, +treading continuing all the time. “Twice turning” is usually considered +sufficient. Straw bands may be wrapped puttee-wise around the legs of +the men to keep them clean, and these are removed at the end of the +day.</p> + +<p>More rarely the mixing is done in a rough trough, whilst a +power-driven “pan-mill” has also been tried with success; though one +would think that the use of such a machine might tend to diminish the +binding strength of the straw submitted to its grinding.</p> + +<p class = "headnote"><span class = "headnote"> +Implements</span></p> + +<div class = "float"> +<p class = "illustration"> +<img src = "images/pg38a.png" width = "327" height = "317" +alt = "see caption"></p> + +<p class = "caption"> +COB PICK<br> +(Measured from example at Great Fulford).</p> +</div> + +<p><i>Building.</i>—In building a man stands on the low base-wall, +and lays the material handed up to him on the cob +<span class = "pagenum">38</span> +<a name = "page38" id = "page38"> </a> +picks, treading it into position. Thorough treading is important, and +the heels should be well used. The material is allowed to project each +side an inch or so beyond the stone base to allow for paring down +afterwards. The courses are usually about 2 ft. high. The cob +should be +<span class = "pagenum">39</span> +<a name = "page39" id = "page39"> </a> +laid and trodden in diagonal layers, as shown in the diagram: this is to +secure proper bonding. It takes from two to three weeks for a course to +dry, according to the weather, and five or six men would be required to +build the walls of an ordinary cottage. This would not keep them +continuously employed, however, and they would require to have several +buildings in hand at the same time, so as to be able to turn from one to +the other while the courses were drying.</p> + +<p class = "illustration"> +<img src = "images/pg38b.png" width = "373" height = "125" +alt = "see caption"></p> + +<p class = "caption smaller"> +COB COURSE, OR SCAR, SHOWING DIAGONAL LAYERS.</p> + +<p>At the completion of a course the corners are plumbed up from the +stone base below, a line is stretched through and the wall is then +pared down “plumb” with the “paring iron” by the man standing on the +wall. Sometimes, however, the paring down is left until the wall is +finished and dry. Four men will do about four perches per day of a wall +2 ft. thick, preparing and laying material.</p> + +<p>The material is rarely laid between timber shuttering as in Pisé +work, as the retaining boards tend seriously to retard the drying +out.</p> + +<p class = "illustration"> +<img src = "images/pg39.png" width = "460" height = "207" +alt = "see caption"></p> + +<p class = "caption"> +PARING IRON<br> +(Measured from example at Great Fulford)</p> + +<p><i>Drying.</i>—If a course takes from two to three weeks to +<span class = "pagenum">40</span> +<a name = "page40" id = "page40"> </a> +dry, it naturally takes a long time for a whole cottage to completely +dry out. The walls can be built from about March to September. The +internal fitting, plastering, etc., can be done in the winter, but the +external rendering must not be done for at least a year, perhaps two +years, to allow the walls to become perfectly dry.</p> + +<p>As unprotected cob is sensitive to frost, especially if not +thoroughly dried out, it should be given a good external rendering as +soon as it is really dry, and should in the meantime be protected from +frost by some temporary covering, straw-matting or what not. Also all +cob-work must be protected from the rain both whilst building and when +built.</p> + +<p>No artificial methods of drying are at present usual, beyond good +fires inside during the winter, though, as under such conditions a cob +cottage is not usually considered fit to live in for several months +after completion, some artificial means of drying might be worth +considering.</p> + +<p><i>Foundations and Base.</i>—The depth of the excavations +required for the foundations naturally depends upon the character of the +site and soil, as also does the spread of the footings, if any.</p> + +<p>The base-course wall of brick, stone, or concrete should be carried +up some 2 ft. or so above ground level. In old days this walling +was not infrequently built “dry”—but good lias lime or cement +should be used in all new work.</p> + +<p>The damp-course too was an unknown refinement to the by-gone +builders, and the introduction of this one improvement alone makes the +new cob cottage a very different dwelling from the old.</p> + +<p>The usual forms of damp-course serve well for cob walls, though +slates laid butt and broken joint in cement are probably the best.</p> + +<p class = "headnote"><span class = "headnote"> +Walls and Roofs</span></p> + +<p><i>Thickness of Walls.</i>—The thickness of walls may be +anything +<span class = "pagenum">41</span> +<a name = "page41" id = "page41"> </a> +you please from 18 in. upwards. There are old examples a full 3 ft. +across, but for an ordinary two-storied cottage a thickness of about +2 ft. is general. Eighteen inches is certainly the minimum +thickness, and would not ordinarily be adopted for any but one-storied +buildings.</p> + +<p>The first-floor walls are made the same thickness as those below, for +if they were reduced in width, as is usual in a stone building, the +extra weight thus thrown on to one side of the ground floor walls would +tend to make them bulge, unless quite dry and thoroughly set.</p> + +<p>There are old cob walls in existence fully 30 ft. in height, and +there is no apparent limit in this direction provided they are thick +enough.</p> + +<p>The upper layers compress the lower ones, and automatically render +them more dense and stone-like and fit to bear the load imposed +above.</p> + +<p><i>Hipped Roofs.</i>—As a general rule, however, it is found +expedient to hip back the roof rather than carry it up in a tall gable, +partly because cob-building at a great height above the ground in short +and diminishing layers is a somewhat tedious process, partly because a +hipped roof with good eaves is very welcome for the protection that its +projection affords the walling.</p> + +<div class = "float"> +<p class = "illustration"> +<span class = "pagenum">42</span> +<img src = "images/pg42a.png" width = "265" height = "244" +alt = "see caption"></p> + +<p class = "caption smaller"> +WALL COPINGS.</p> +</div> + +<p><i>Masonry and Carpentry.</i>—The bonding of cob to stone and +brick is sometimes liable to leave an open joint that will require +filling when the cob dries and shrinks. Many of the chimneys in old cob +houses are of brick or stone, and brick and stone jambs are sometimes to +be seen in cob walls, but they are probably by way of repairs to damaged +corners. It is considered better to have cob all round, so ensuring the +uniform settlement of the building.</p> + +<p>The timber built into old cob does not seem to decay. The walls are +usually so dry, especially when plastered, that the wood is well +preserved. The straw in the interior of old cob walls is often as bright +as when put in. The straw in cob performs a similar function to hair in +plaster. +<span class = "pagenum">42</span> +<a name = "page42" id = "page42"> </a> +Heather has sometimes been used instead of straw with good results.</p> + +<div class = "float"> +<p class = "illustration"> +<span class = "pagenum">42</span> +<img src = "images/pg42b.png" width = "209" height = "149" +alt = "see caption"></p> + +<p class = "caption smaller"> +LINTEL-BEARING CROSS-PIECE</p> +</div> + +<p>The old practice was for beams, wall plates, joists, etc., to be just +bedded on the cob, and for the cob to be filled in between the joists. +In new work, particularly when the use of imperfectly seasoned timber is +unavoidable, it would be wise to take the usual precautions as to the +proper ventilation of all “built in” woodwork—especially the ends +of joists and so forth. Roofs must of course be tied and exercise no +thrust on walls. The roof plates are sometimes tied down by galvanised +iron wire.</p> + +<p>Door and window-frames are also fixed to wood blocks built into the +jambs and to the wood lintels above. The frames are sometimes near the +outer face of wall, sometimes +<span class = "pagenum">43</span> +<a name = "page43" id = "page43"> </a> +near the inner-face. Where the door-frames are on the interior face of a +2 ft. thick wall, a convenient porch results.</p> + +<p>Other joinery is fixed to wood pins driven into the cob where +required.</p> + +<p>Corners are usually of cob, though stone quoins are occasionally met +with.</p> + +<p>Lintels are usually of wood well tailed into the wall and resting on +a wood pad placed crosswise.</p> + +<p class = "illustration"> +<span class = "pagenum">42</span> +<a name = "fig42a" id = "fig42a"> </a><br> +<img src = "images/pic42a.jpg" width = "547" height = "339" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">A Devonshire Farm, Local Material +(Cob).</span></p> + +<p class = "illustration"> +<span class = "pagenum">43</span> +<a name = "fig42b" id = "fig42b"> </a><br> +<img src = "images/pic42b.jpg" width = "544" height = "327" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">Devon Country House, built of Devon +Cob.</span></p> + +<p class = "headnote"><span class = "headnote"> +Protection</span></p> + +<p><i>Protection.</i>—Old buildings that have been neglected are +often found to be somewhat eroded towards the bottom of their walls +through the action of rain and frost.</p> + +<p>Protection is less here than higher up under the projecting eaves, +and the Achilles’ heel of the cob wall is undoubtedly its base.</p> + +<p>This vulnerable part, exposed as it is to driven rain, back-splash, +and the casual kicks, should be given special protection.</p> + +<p>Where the base is of cob and not of masonry, the traditional method +is to provide a good deep skirting of pitch or tar, or a mixture of +both, applied hot to the face of the rendering that should completely +cover the exterior of all cob work.</p> + +<p>This rendering is usually composed of lime and hair mortar, though +Portland cement has come into use to some extent recently.</p> + +<p>Cement, however, is apt to be rather too “short” and brittle, and it +does not always hold to the cob walling very securely.</p> + +<p>A rendering consisting of an equal mixture of cement and lime with +three parts of sand adheres well to cob, however, and is probably the +best coating that can be given to it.</p> + +<p>This coating can be colour-washed or lime-whited in the usual way. +The granular surface of rough rendering or of “slap-dash” on the +slightly wavy surface of cob +<span class = "pagenum">44</span> +<a name = "page44" id = "page44"> </a> +walling perhaps gives to whitewash its very highest opportunity and +charm.</p> + +<p>Certain it is that the old cob cottages of Devon with the pearly +gleam of their white walls, their heaving bulk of thatch and their trim +black skirtings, are as gracious and as pleasant to the eye as any in +all the length and breadth of England.</p> + +<p>Within, lime-and-hair mortar plastered straight on to the cob makes +an excellent lining.</p> + +<p><i>Chimneys.</i>—Nowadays, chimneys are commonly built up in +brick or stone, but numerous good examples survive of flues and stacks +constructed in cob. The insides of these are pargeted with lime and +cow-dung in the usual way, brickwork being only introduced immediately +around the fireplaces.</p> + +<p><i>Rats.</i>—Where the surface rendering of cob-walls has been +omitted or has been allowed to fall away, an enterprising rat will +sometimes do considerable damage by his tunnelling.</p> + +<p>A little powdered glass mixed with the lower strata of a wall will +discourage any such burrowing, but the best preservative for any cob +building is a thoroughly good skin of rendering, especially if this be +reinforced by fine-mesh wire-netting secured to the wall.</p> + +<p><i>Strength.</i>—The strength of cob walls is surprisingly +great so long as they are vertical, and are not subjected to undue +lateral thrust or tension.</p> + +<p>Beams as large as 12 in. by 12 in. may be seen supported by old cob +walls, and there is nothing likely to be asked of the material in the +way of strength to which it cannot easily respond.</p> + +<p><i>Design.</i>—Cob, like every other material, should have a +certain say in the design of any building in which its use is +intended.</p> + +<p>The chief desiderata are a plain straightforward plan and broadly +treated elevations where voids and solids are +<span class = "pagenum">45</span> +<a name = "page45" id = "page45"> </a> +carefully disposed with an eye to getting as large unbroken blocks of +cob as possible.</p> + +<p class = "illustration"> +<span class = "pagenum">44</span> +<a name = "fig44a" id = "fig44a"> </a><br> +<img src = "images/pic44a.jpg" width = "470" height = "341" +alt = "see caption"></p> + +<div class = "caption"> +<p class = "caption"> +<span class = "smallcaps">Cob House temp. Elizabeth, +Lewishill.</span></p> +<p class = "caption long"> +Walls from 3 ft. to 4 ft. thick. A wing was added in 1618. This farm has +been occupied by the family of the present holder between 300 and 400 +years.</p> +</div> + +<p class = "illustration"> +<span class = "pagenum">45</span> +<a name = "fig44b" id = "fig44b"> </a><br> +<img src = "images/pic44b.jpg" width = "496" height = "347" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">Another Devonshire (Cob) Farmhouse, Weeke +Barton.</span></p> + +<p>The cracks that are sometimes found in old cob buildings are almost +entirely attributable to unsuitable design in such respects, or to bad +foundations.</p> + +<p>Cob walls built up in the ordinary way are not very suitable for +internal partitions on account of their considerable width and the +consequent waste of space, though in old work cob was sometimes used as +a filling for stud and lath partitions which were finally plastered over +in the usual way.</p> + +<p>The sun-dried clay-lumps so much used for walling in Suffolk would +seem to be admirable for forming the partitions in a house of cob.</p> + +<p>Cob work is usually repaired with rubble, stone, or brick.</p> + +<p>New openings are easily cut through cob walls, and this fact has +occasionally led to the collapse of an old building through the zeal for +light and air of some new occupier exceeding his caution, and causing +him to cut away the substance of his walls in cheerful disregard of the +laws of gravity.</p> + + +<h5><a name = "chapI_III" id = "chapI_III">§ III.</a> +Conclusion</h5> + +<h6>AUTHORITIES—ANCIENT AND MODERN</h6> + +<p>Not by any means was cob exclusively the poor man’s material, and +several old homes of this sort still survive that are of some +consideration.</p> + +<p class = "headnote"><span class = "headnote"> +Raleigh’s House</span></p> + +<p>Amongst them is Hayes Barton, the birthplace of Sir Walter Raleigh. +Writing of Raleigh and his home, Mr. Charles Bernard says:</p> + +<p class = "space"> +<i>Sir Walter Raleigh’s House.</i>—“He had great affection for his +boyhood’s home—the old manor-house at Hayes +<span class = "pagenum">46</span> +<a name = "page46" id = "page46"> </a> +Barton where he was born, and did his best to secure it from its then +owner. ‘I will,’ he wrote, ‘most willingly give you whatsoever in +your conscience you shall deme it worth . . . for ye naturall +disposition I have to that place, being borne in that house, I had +rather see myself there than anywhere else.’ But alas! it was not to be, +and the snug and friendly Tudor homestead passed into other hands. The +house at Hayes Barton was probably not newly built when Raleigh’s +parents lived there, and it says much for the character of cob that the +house is as good to-day as ever it was; though for all that it has, to +use Mr. Eden Phillpotts’ words, ‘been patched and tinkered through the +centuries,’ it ‘still endures, complete and sturdy, in harmony of old +design, with unspoiled dignity from a far past.’ Lady Rosalind Northcote +gives the following description of the house in her <i>Devon</i>. She +writes: “In front of the garden, a swirling stream crosses a strip +of green; and in the garden, at the right time, one may see the bees +busy among golden-powdered clusters of candytuft, and dark red +gillyflowers, and a few flame rose-coloured tulips, proud and erect. The +house is very picturesque; it has cob walls and a thatched roof, and is +built in the shape of the letter <span class = "sans">E</span>; a wing +projects at either end, and in the middle the porch juts out slightly. +The two wings are gabled; there is a small gable over the porch and two +dormer ones over the windows at each side of it, the windows having +lattice lights and narrow mullions. Dark carved beams above them show up +well against the cream-coloured walls. The heavy door is closely studded +with nails, and over it fall the delicate sprays and lilac “butterfly” +blossoms of wistaria.’”</p> + +<p class = "illustration"> +<span class = "pagenum">46</span> +<a name = "fig46a" id = "fig46a"> </a><br> +<img src = "images/pic46a1.jpg" width = "439" height = "132" +alt = "see caption"></p> + +<p class = "illustration"> +<img src = "images/pic46a2.jpg" width = "437" height = "234" +alt = "see caption"></p> + +<p class = "illustration"> +<img src = "images/pic46a3.jpg" width = "438" height = "269" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">Ceilings of Modelled Plaster from old Cob +Houses in Devon.</span></p> + +<p class = "illustration"> +<span class = "pagenum">47</span> +<a name = "fig46b" id = "fig46b"> </a><br> +<img src = "images/pic46b.jpg" width = "557" height = "394" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">A Cob Garden-wall with Thatched +Coping.</span></p> + +<p><i>Reed Thatch.</i>—In recent years slates or tiles have +replaced thatch for the roofing of cob buildings and walls, owing to the +cost of reed (the local name for the straw from +<span class = "pagenum">47</span> +<a name = "page47" id = "page47"> </a> +which the grain has been hand-threshed by flail to prevent the straw +being broken), and the difficulty of getting good thatchers. The opinion +is held by many that the lasting quality of thatch has deteriorated +since the practice of liming the cornland has unfortunately been +given up.</p> + +<p><i>Primitive Methods.</i>—Formerly the ground floors of cob +cottages were all cobbled, but these have, generally speaking, been +replaced by lime, ash, or cement floors. The cob builders of past +generations apparently made no use of the square, plumb-line, or level. +No laths were used for the walls, which were plastered within; outside, +rough-cast or “slap-dash” was laid on.</p> + +<p class = "headnote"><span class = "headnote"> +Mr. Baring-Gould</span></p> + +<p><i>Mr. Baring-Gould’s Testimony.</i>—Mr. S. Baring-Gould, in +his <i>Book of the West</i>, writing on the subject says: “No house can +be considered more warm and cosy than that built of cob, especially when +thatched. It is warm in winter and cool in summer, and I have known +labourers bitterly bewail their fate in being transferred from an old +fifteenth or sixteenth century cob cottage into a newly-built stone +edifice of the most approved style, as they said it was like going out +of warm life into a cold grave.”</p> + + +<h6>DEVON COB</h6> + +<p>The following paragraph, taken from C. B. Allen’s +<i>Cottage-Building</i>, is of interest:</p> + +<p>“The cob walls of Devonshire have been known to last above a century +without requiring the slightest repair, and the Rev. W. Elicombe, who +has himself built several houses of two stories with cob walls, says +that he was born in a cob-wall parsonage built in the reign of +Elizabeth, or somewhat earlier, and that it had to be taken down to be +rebuilt only in the year 1831.”</p> + +<p><i>Fruit Walls.</i>—Again quoting Mr. Baring-Gould: “Cob walls +for garden fruit are incomparable. They retain the warmth of the sun and +give it out through the night, +<span class = "pagenum">48</span> +<a name = "page48" id = "page48"> </a> +and when protected on top by slates, tiles, or thatch, will last for +centuries.” It will be seen that the disadvantages of cob buildings are +solely due to faults of construction, and not to any inherent defect in +properly made cob as a material, and that the construction of cottages, +farm buildings, and garden walls is well within the compass of an +averagely intelligent workman.</p> + +<p>It is not intended to argue that the cob cottage could be +advantageously built in every county, but only that where it has been +used and liked for centuries, a wise building policy would +encourage its continuance. The materials are at hand, and the population +ready to welcome this form of dwelling-place.</p> + +<p class = "headnote"><span class = "headnote"> +Old Cob Lore</span></p> + +<p><i>An Old Authority.</i>—An old writer treating of +cottage-building thus delivers himself:</p> + +<p class = "space"> +“A Bill for inclosing the waste lands of the kingdom having been +introduced into the House of Commons, under the auspices of the Board of +Agriculture, and as so beneficial a Bill cannot fail, sooner or later, +to pass into a law, and as in consequence thereof, many small houses +must necessarily be built, suited to small estates issuing out of +allotments of such wastes, we have been induced to submit to the +consideration of the Board three plans of such small houses to be built +of different species of materials.</p> + +<p>“The first is with mud walls, composed of soft mire and straw, well +trodden together, and which, by degrees, is laid on, +stratum-super-stratum, to the height required; a species of +building not uncommon for cottages, and even for better houses, barns, +etc., in the western and some other parts of the kingdom. It is the +cheapest habitation that we can construct and is also very dry and +comfortable.”</p> + +<p class = "space"> +And again:</p> + +<p class = "space"> +“Walls of mud, or of compressed earth, are still more +<span class = "pagenum">49</span> +<a name = "page49" id = "page49"> </a> +economical than those of timber, and if they were raised on brick or +stone foundations, the height of a foot or 18 in. above the ground, or +above the highest point at which dung or moist straw was ever likely to +be placed against them, their durability would be equal to that of +marble, if properly constructed and kept perfectly dry. The cob walls of +Devonshire, which are formed of clay and straw trodden together by oxen, +have been known to last above a century without requiring the slightest +repair; and we think that there are many farmers, especially in America +and Australia, who if they knew how easily walls of this description +could be built, would often avail themselves of them for various +agricultural purposes.</p> + +<p>“The solidity of cob walls depends much upon their not being hurried +in the process of making them, for if hurried, the walls will surely be +crippled, that is, they will swag or swerve from the perpendicular. It +is usual to pare down the sides of each successive rise before another +is added to it. The instrument used for this purpose is like a baker’s +peel (a kind of wooden shovel for taking the bread out of the +oven), but the cob-parer is made of iron. The lintels of the doors and +windows and of the cupboards and other recesses are put in as the work +advances (allowance being made for their settling), bedding them on +cross pieces, and the walls being carried up solid. The respective +openings are cut out after the work is well settled. In Devonshire the +builders of cob-wall houses like to begin their work when the birds +begin to build their nests, in order that there may be time to cover in +the shell of the building before winter. The outer walls are plastered +the following spring. Should the work be overtaken by winter before the +roof is on, it is usual to put a temporary covering of thatch upon the +walls, to protect them from the frost.”</p> + +<p class = "headnote"><span class = "headnote"> +Mr. Fulford’s Evidence</span></p> + +<p><i>Mr. Fulford’s Evidence.</i>—Mr. Fulford, of Great Fulford, +near Exeter, whose own village and estate can show as +<span class = "pagenum">50</span> +<a name = "page50" id = "page50"> </a> +many good examples of old cob work as any place in Devon, writes as +follows:</p> + +<p class = "space"> +<i>Cost.</i>—“It is not possible to give a close estimate of what +would now be the comparative cost of a building in cob, stone, or brick, +as this must depend upon the exact locality of the site. It may, +however, be of assistance if I quote particulars of the relative cost of +cob and stone building in Devon in the year 1808 when cob was in common +use. The stonework referred to was rough rubble, and not with square or +dressed blocks. It must be borne in mind that up to that date +practically all material, stone, lime, etc., was carried on horses’ +backs. Wheeled carts which began to creep in about the beginning of +1800, were not in general use until twenty or thirty years later. As a +boy I knew a farmer who remembered the first wheeled cart coming to +Dunsford. In 1838 the Rector of Bridford (the ‘Christowell’ of +Blackmore’s novel) recorded the fact that in 1818 there was only one +cart in the parish and it was scarcely used twice a year. In 1808 the +price of building varied according to the district. In the northern part +of the county the common price of stonework, including the value of +three quarts of cider or beer daily, was from 22<i>d.</i> to 24<i>d.</i> +the perch (16½ ft.), 22 in. in width and 1 ft. in height. +Including all expenses of quarrying and carriage of materials, stonework +worked out at from 5<i>s.</i> to 6<i>s.</i> per perch running measure, +and cob estimated in like manner at about 3<i>s.</i> 6<i>d.</i> Masons +when not employed by the piece received 2<i>s.</i> per day, and +allowance of beer or cider. In the Dunstone district (the clay shales +from which make the best cob) masonwork was 18<i>d.</i> per rope of 20 +ft. in length, 18 in. thick, and 1 ft. high, stone and all +materials found and placed on the spot; cob work of the same measure was +14<i>d.</i> In the South Hams district masonwork cost 2<i>s.</i> +6<i>d.</i>, and cob 2<i>s.</i> per perch of 18 ft. in length, 2 ft. +thick, and 1 ft. high.”</p> + +<span class = "pagenum">51</span> +<a name = "page51" id = "page51"> </a> +<p><i>Use of Shuttering.</i>—“In those parts of the red land where +Dunstone shillot or clay shale is not available, the red clay was mixed +with small stones or gravel, and frequently the cob was laid and trodden +down between side boards as used in building concrete walls. Three +cartloads of clay built a perch and a half of wall 20 in. wide and +1 ft. deep. Eight bundles of barley straw, equal to one pack-horse +load, were mixed and tempered with nine cartloads of clay.”</p> + +<p><i>Roofing.</i>—“Thatching in 1808 cost 8<i>s.</i> per square +of 10 ft.; 100 sheaves of wheat-straw reed, weighing 25 lb. each, were +sufficient for one square. Thatching, however, is not, as many suppose, +indispensable as a roofing for cob buildings; slate found in many parts +of Devon was frequently used, and of late years Welsh and Delabole +slates, tiles, and unfortunately, from the picturesque point of view, +corrugated iron, have to a large extent supplanted thatch.”</p> + +<p><i>A Protective Wash.</i>—“Vancouver, in his report on the +Survey of Devon for the Board of Agriculture in 1808, gave the following +recipe, which he described as a preserving and highly ornamental wash +for rough-cast that was then getting into common use: ‘Four parts of +pounded lime, three of sand, two of pounded wood ashes, and one of +scoria of iron, mixed well together and made sufficiently fluid to be +applied with a brush. When dry it gives the appearance of new Portland +stone, and affords an excellent protection against the penetrating force +of the south-westerly storms<ins class = "correction" title = +"text has single quote">.” </ins></p> + +<p><i>Rendering.</i>—“For the rough-weather sides of cob buildings +I have found cement and sand, finished with a rough surface, +satisfactory, and far more durable than ordinary lime and gravel rough +cast. For interior cob walls, laths are not necessary. The old +plastering was frequently laid on too thick. Of late years I have used +with excellent results granite silicon plaster for ceilings and walls. +This requires no hair, and is easily applied<ins class = "correction" +title = "close quote missing">.” </ins></p> + +<span class = "pagenum">52</span> +<a name = "page52" id = "page52"> </a> +<p><i>The Cob Tradition.</i>—“Cob-making was, like many other +local trades, carried on in some families from generation to generation +and developed by them into an art, but apart from these specialists, +practically every village mason and his labourers built as much with cob +as they did with stone. There are men still left in various parts of the +county who have made cob, and it would, in my opinion, be of advantage +if demonstrations could be given by them to discharged sailors and +soldiers who are anxious to take up work on the land.”</p> + +<p><i>Training of ex-Soldiers.</i>—“In cob-building, as in many +other arts and crafts, a little showing is of far greater help to +the novice than any amount of text-book instruction. The knowledge and +experience that these men would gain from being shown, and better still, +assisting an expert in making cob, would be of material advantage in the +development of the county scheme promoted by the Central Land +Association for the establishment of ex-Service men on the land. They +could try their ’prentice hands on walls, tool-sheds, cart linhays, +etc., for their own use, and some no doubt would develop into expert +builders capable of constructing walls for dwelling-houses from approved +plans.”</p> + +<p><i>1819 Conditions Returned.</i>—“The depletion of our +home-grown timber supply and the prohibitive cost of practically all +building material has in effect brought about the conditions that led +our forefathers to utilise suitable material that lay nearest to hand, +and unless some endeavour is made to follow their methods and profit by +their example, it will be impossible to provide sufficient buildings for +the necessary equipment of the allotments and small holdings, let alone +housing accommodation for the workers on the land.”</p> + +<p class = "headnote"><span class = "headnote"> +A Champion of Cob</span></p> + +<p>There is probably no one who knows more about cob than does Mr. +Fulford—certainly no one who has done +<span class = "pagenum">53</span> +<a name = "page53" id = "page53"> </a> +more to promote the revival of cob-building both by precept and +example.</p> + +<p>Cob is the traditional material of his native place, he has, as it +were, been brought up on cob—he is familiar with both the ancient +history and the modern practice of cob-building, and in short, he +“knows.”</p> + +<p>When a revivalist has knowledge as well as enthusiasm, the grounds of +his faith are usually worth serious attention.</p> + +<p class = "footnote"> +<a class = "tag" name = "note3" id = "note3" href = "#tag3">3</a> +Probably, indeed, there is no county in the kingdom that has not +considerable areas where the soil would, if tried, prove well adapted +for cob-building.</p> + + +<!-- page 54 --> + + +<span class = "pagenum">55</span> +<a name = "chapII" id = "chapII"> </a> + +<h3>II<br> +<i>PISÉ DE TERRE</i></h3> + + +<!-- page 56 --> + + +<span class = "pagenum">57</span> +<a name = "page57" id = "page57"> </a> + +<h4>II<br> +<i>PISÉ DE TERRE</i></h4> + +<h5><a name = "chapII_I" id = "chapII_I">§ I.</a> +General</h5> + +<p><i>What it is.</i>—“Pisé de terre” is merely the French for +rammed earth, and rammed earth is an exceedingly good material for the +building of walls.</p> + +<p>The odd thing is that its very obvious merits should have secured it +such small attention.</p> + +<p>It is no new-fangled war-time invention brought forth by our present +necessity, but a very ancient system well proved by centuries of +trial.</p> + +<p><i>History.</i>—Pliny gives an excellent account of +Pisé-building in his <i>Natural History</i>, and Monsieur Gorffon, who +published a treatise on this method of construction in 1772, states that +it was first introduced into France by the Romans.</p> + +<p>The following extracts from an old book based on a French original +will serve well as an introduction to the study of Pisé-building:</p> + +<p class = "space"> +<i>Capabilities.</i>—“An account of a method of building strong +and durable houses, with no other materials than earth; which has been +practised for ages in the province of Lyons, though little known in the +rest of France, or in any other part of Europe. It appeared to be +attended with so many advantages, that many gentlemen in this country +who employ their leisure in the study of rural economy were induced to +make a trial of its efficiency; and the result of their experiments has +been of such a nature as +<span class = "pagenum">58</span> +<a name = "page58" id = "page58"> </a> +to make them desire, by all possible means, to extend the knowledge and +practice of so beneficial an art.</p> + +<p>“The possibility of raising the walls of houses two or even three +stories high, with earth only, which will sustain floors loaded with the +heaviest weights, and of building the largest manufactories in this +manner, may astonish every one who has not been an eye-witness of such +things.”</p> + +<p><i>Of Pisé and its Origin.</i>—“Pisé is a very simple manual +operation; it is merely by compressing earth in moulds or cases, that we +may arrive at building houses of any size or height.”</p> + +<p><i>Locale.</i>—“This art, though at present confined to the +single province of the Lyonese in France, was known and practised at a +very early period of antiquity. The Abbé Rozier, in his <i>Journal de +Physique</i>, says that he has discovered some traces of it (Pisé) in +Catalonia; so that Spain, like France, has a single province in which +this ancient manner of building has been preserved. The art, however, +well deserves to be introduced into more general use. The cheapness of +the materials which it requires, and the great saving of time and labour +which it admits of, must recommend it in all places and on all +occasions, but the French author says that it will be found particularly +useful in hilly countries, where carriage is difficult, and sometimes +impracticable; and for farm buildings, which, as they must be made of +considerable extent, are usually very expensive, without yielding any +return.”</p> + + +<p class = "headnote"><span class = "headnote"> +Method of Building</span></p> + +<h5><a name = "chapII_II" id = "chapII_II">§ II.</a> +Method of Building</h5> + +<p>There is an exhaustive article on Pisé in Vol. XXVII of <i>The +Cyclopædia or Universal Dictionary of Arts, Sciences, and +Literature</i>, published in 1819. The writer, Abraham Rees, D.D., +F.R.S., F.L.S., draws chiefly on French authorities and his directions +are most detailed and precise.</p> + +<p class = "illustration"> +<span class = "pagenum">58</span> +<a name = "fig58a" id = "fig58a"> </a><br> +<img src = "images/pic58a.jpg" width = "447" height = "609" +alt = "see caption"></p> + +<p class = "caption"> +PISÉ.<br> +<i>Implements for Pisé or Rammed Earth Buildings</i><br> +<!-- J. F... delin. / Lowry / Published as the Act directs 1817 by +Longman Hurst Rees, Orme & Brown Paternoster Row.<br> --> +<span class = "smallcaps">Pisé Plant and Implements.</span><br> +(Reproduced from an old Encyclopædia.)<br> +<a href = "images/pic58a_large.jpg" target = "_blank">Larger +View</a></p> + +<span class = "pagenum">59</span> +<a name = "page59" id = "page59"> </a> +<p><i>Definition.</i>—He introduces his subject thus:</p> + +<p>“Pisé-building, in Rural Economy, the name of a method of building +with loamy or other earthy matters, which has long been practised with +great success, and in a very cheap manner, in some departments of +France, and which is now had recourse to with similar advantage in some +parts of this country. It has been described, delineated, and +recommended by Mr. H. Holland in the first volume of +<i>Communications to the Board of Agriculture</i>, and is to be managed +somewhat in the manner directed below.”</p> + +<p class = "space"> +At great length and with immense detail, the plant, the preliminaries, +and the process are each severally described.</p> + +<p>The pith of the matter is sufficiently given by the following +extracts:</p> + +<p><i>Shuttering.</i>—“For the construction of the mould, take +several planks, each 10 ft. long, of light wood, in order that the mould +may be easy to handle; deal is the best as being least liable to warp. +To prevent which the boards should be straight, sound, well seasoned, +and with as few knots as possible. Let them be ploughed and tongued, and +planed on both sides. Of these planks, fastened together with four +strong ledges on each side, the mould must be made, 2 ft. +9 in. in height; and two handles should be fixed to each side.</p> + +<p>“All the boards and ledges here mentioned must be, after they are +planed, something more than 1 in. thick.”</p> + +<p><i>Rammer.</i>—“The instrument with which the earth is rammed +into the mould is a tool of the greatest consequence, on which the +firmness and durability, in short the perfection, of the work depends. +It is called a pisoir, or rammer; and though it may appear very easy to +make it, more difficulty will be found in the execution than is at first +apprehended. A better idea of its construction may be formed by +examining the Plate, in which it is delineated, +<span class = "pagenum">60</span> +<a name = "page60" id = "page60"> </a> +than any words can convey. It should be made of hard wood, either ash, +oak, beech, walnut, etc., or what is preferable, the roots of either of +them.”</p> + +<p><i>Method of Working.</i>—“Pisé contains all the best +principles of masonry, together with some rules peculiar to itself, +which are now to be explained.</p> + +<p>“To begin with the foundation; this may be made of any kind of +masonry that is durable, and should be raised to the height of +2 ft. above the ground; which is necessary to secure the walls from +the moisture of the earth, and the splashing of the rain, which will +drop from the eaves of the roof.<a class = "tag" name = "tag4" id = +"tag4" href = "#note4">4</a> When these foundation walls are made level, +and 18 in. thick, mark upon them the distance at which the joists are to +be set, for receiving the moulds; those distances should be 3 ft. +each from centre to centre. Each side of the mould being 10 ft. long, +will divide into three lengths of 3 ft. each, and leave 6 in. +at each end, which serve to lengthen the mould at the angles of the +house and are useful for many other purposes. After having set the +joists in their places, the masonry must be raised between them +6 in. higher, that is, to a level with the joists; there will, +therefore, altogether be a base of 2½ ft., which in most cases will be +found more than sufficient to prevent the rain, frost, snow, or damp +from injuring the walls. Raise the mould immediately on this new +masonry, placing it over one of the angles of the wall.</p> + +<p class = "headnote"><span class = "headnote"> +The Ramming</span></p> + +<p>“A workman should be placed in each of the three divisions of the +mould, the best workman being placed at the angle. He is to direct the +work of the other two, and by occasionally applying a plumb-rule, to +take care that the mould does not swerve from its upright position. The +labourers who dig and prepare the earth must give it in small quantities +to the workmen in the mould, who, after having +<span class = "pagenum">61</span> +<a name = "page61" id = "page61"> </a> +spread it with their feet, begin to compress it with the rammer. They +must only receive at a time so much as will cover the bottom of the +mould to the thickness of 3 or 4 in. The first strokes of the +rammer should be given close to the sides of the mould, but they must be +afterwards applied to every other part of the surface; the men should +then cross their strokes, so that the earth may be compressed in every +direction. Those who stand next to one another in the mould should +regulate their strokes so as to beat at the same time under the cord, +because that part cannot be got at without difficulty, and must be +struck obliquely; with this precaution, the whole will be equally +compressed. The man at the angle of the wall should beat carefully +against the head of the mould.</p> + +<p>“Care must be taken that no fresh earth is received into the mould +till the first layer is well beaten, which may be ascertained by +striking it with a rammer; the stroke should leave hardly any print on +the place. They must proceed in this manner to ram in layer after layer, +till the whole mould is full. When this is done, the machine may be +taken to pieces, and the earth which is contained will remain firm and +upright, about 9 ft. in length and 2½ ft. in height. The mould +may then be replaced for another length, including 1 in. of that +which has first been completed.</p> + +<p>“The first course being thus completed, we proceed to the second; and +here it must be observed that in each successive course we must proceed +in a direction contrary to that of the preceding. It may easily be +conceived, that with this precaution the joints of the several lengths +will be inclined in opposite directions, which will contribute very much +to the firmness of the work. There is no reason to fear overcharging the +first course with the second, though but just laid; for three courses +may be laid without danger in one day.</p> + +<p>“This description of the first two courses is equally applicable +<span class = "pagenum">62</span> +<a name = "page62" id = "page62"> </a> +to all the others, and will enable any person to build a house, with no +other materials than earth, of whatever height and extent he +pleases.</p> + +<p>“With respect to the gables, they may be made without any difficulty, +by merely making their inclination in the mould and working the earth +accordingly.”</p> + + +<h5><a name = "chapII_III" id = "chapII_III">§ III.</a> +The Theory and Science of Pisé</h5> + +<p><i>The Value of Ramming.</i>—“Beating, or compression, is used +in many different sorts of work; the ancients employed it in making +their rough walls; the Italians employ it for the terraces which adorn +their houses; the Moors for all their walls; the Spaniards, the French, +and others for some of the floors of their apartments. The intent of the +ancient architects, when they recommended the beating of cement and +other compositions used in building, was to prevent them from shrinking +and cracking; and it is employed for the same purpose in walls which are +made of earth. The beater, by repeated strokes, forces out from the +earth the superfluous water which is contained and closely unites all +the particles together, by which means the natural attraction of these +particles is made powerful to operate, as it is by other natural causes +in the formation of stones. Hence arises the increasing strength and +astonishing durability which houses of this kind are found to +possess.”</p> + +<p><i>An Experiment.</i>—“Upon beating a small portion of earth, +and weighing it immediately afterwards, it was found to weigh 39½ lb. +Fifteen days after, it had lost 4¼ lb. In the space of another fifteen +days it lost but 1 lb.; and in fifteen days after that its weight +diminished only ½ lb. In the space of about forty-five days the moisture +was completely evaporated, and its weight was diminished about +one-eighth; consequently only one-eighth of the whole mass was occupied +by moisture, and this small proportion cannot at all affect the solidity +and consistency +<span class = "pagenum">63</span> +<a name = "page63" id = "page63"> </a> +of the earth so treated. This experiment is also sufficient to show the +difference between this kind of building and that vulgar kind called in +England ‘mud-walling.’”</p> + +<p><i>Rate of Work.</i>—“In one single day three courses of about +3 ft. each may be laid one over the other; so that a wall of earth +of about 8 or 9 ft., or one story high, may be safely raised in one +day. Experience has proved that as soon as the builders have raised +their walls to a proper height for flooring, the heaviest beams and +rafters may without danger be placed on the walls thus newly made; and +that the thickest timber of a roof may be laid on the gables of pisé the +very instant they are completed.”</p> + + +<p class = "headnote"><span class = "headnote"> +Suitable Soils</span></p> + +<h6>ON EARTH PROPER FOR BUILDING</h6> + +<p><i>Suitable Soils.</i>—“1st. All earths in general are fit for +that use, when they have not the lightness of poor lands nor the +stiffness of clay.</p> + +<p>“2ndly. All earths fit for vegetation.</p> + +<p>“3rdly. Brick-earths; but these, if they are used alone, are apt to +crack, owing to the quantity of moisture which they contain. This, +however, does not hinder persons who understand the business from using +them to a good purpose.</p> + +<p>“4thly. Strong earths, with a mixture of small gravel, which for that +reason cannot serve for making either bricks, tiles, or pottery. These +gravelly earths are very useful, and the best pisé is made of them.”</p> + +<p><i>Soil Tests.</i>—“The following appearances indicate that the +earth in which they are found is fit for building: when a pickaxe, +spade, or plough brings up large lumps of earth at a time; when arable +lands lies in clods or lumps; when field-mice have made themselves +subterraneous passages in the earth; all these are favourable signs. +When the roads of a village, having been worn away by the water +continually running through them, are lower than the other lands, and +the sides of those roads support themselves +<span class = "pagenum">64</span> +<a name = "page64" id = "page64"> </a> +almost upright, it is a sure mark that pisé may be executed in that +village. One may also discover the fitness of the soil by trying to +break with one’s fingers the little clods of earth in the roads, and +finding a difficulty in doing it; or by observing the ruts of the road, +in which the cart-wheels make a sort of pisé by their pressure; whenever +there are deep ruts on a road, one may be sure of finding abundance of +proper earth.</p> + +<p>“Proper earth is found at the bottom of the slopes of low lands that +are cultivated, because every year the rain brings down the fat or good +earth. It is frequently found on the banks of the river, but above all, +it is found at the foot of hills, and on all cultivated lands which have +much slope. In digging trenches and cellars for building, it generally +happens that what comes out of them is fit for the purpose.”</p> + + +<h6>ON THE MIXTURE OF EARTHS</h6> + +<p><i>Soil Blending.</i>—“As it may sometimes happen that earth of +a proper quality is not to be found on the spot where it is intended to +build, it becomes of importance to attend to the method of mixing +earths; for though the earth which is near at hand may not of itself be +proper, it is very probable that it may be rendered so by the mixture of +a small quantity of another earth fetched from a distance. The principle +on which a mixture must be made is very simple; strong earths must be +tempered with light; those in which clay predominates, with others that +are composed more of chalk and sand; and those of a rich, glutinous +substance, with others of a poor and barren nature. The degree in which +these qualities of the earths prevail must determine the proportions of +the mixture; which it is impossible here to point out for every +particular case, but which may be learnt by a little practice. Some easy +methods will be described, by which any one may make a trial of the +qualities of his earth.</p> + +<span class = "pagenum">65</span> +<a name = "page65" id = "page65"> </a> +<p>“It will not be amiss to mix with the earth some small pebbles, +gravel, rubbish of mortar, or in short any small mineral substances; but +none of the animal or vegetable kind must be admitted.<a class = "tag" +name = "tag5" id = "tag5" href = "#note5">5</a> Such hard substances +bind the earth firmly between them, and being pressed and pressing in +all directions, contribute very much to the solidity of the whole; so +that well-worked earth, in which there is a mixture of gravel, becomes +so hard at the end of two years that a chisel must be used to break it, +as if it was freestone.”</p> + + +<p class = "headnote"><span class = "headnote"> +Experiments</span></p> + +<h6>EXPERIMENTS TO ASCERTAIN THE QUALITIES OF ANY EARTH</h6> + +<p><i>Trial by Experiment.</i>—“Take a small wooden tub or pail, +without a bottom, dig a hole in the ground of a court or garden, and at +the bottom of that hole fix a piece of stone, flat and level; place your +tub upon the stone, fill around it the earth that has been dug out to +make the hole, and ram it well, that the tub may be enclosed, to prevent +its bursting. Then ram into the tub the earth you mean to try; putting +in, at each time, about the thickness of three or four fingers’ +breadths: when this is well rammed, add as much more, and ram it in the +same manner, and so the third and fourth, etc., till the earth is raised +above the brim. This superfluous earth must be scraped off extremely +smooth, and rendered as even as the under-part will be, which lies on +the stone. Loosen with a spade the earth around the tub, and you will +then be able to take it out, and with it the compressed earth that it +contains; then turn the tub upside down, and if it is wider at the top +than at the bottom, as such vessels usually are, the pisé will +<span class = "pagenum">66</span> +<a name = "page66" id = "page66"> </a> +easily come out, but if it should happen to stick, let it dry in the air +about twenty-four hours, and you will then find that the earth is loose +enough to fall out of itself. You must be careful to cover this lump of +pisé with a little board; for though a shower of rain, falling in an +oblique direction, will not injure it, yet it may be a little damaged if +the rain falls perpendicularly, and especially if it remains upon it. +Leave the lump exposed to the air, only covered with a board or flat +stone, and if it continues without cracking or crumbling, and increases +daily in density and compactness as its natural moisture decreases, you +may be sure that the earth is fit for building. But you must remember +that it is necessary that the earth employed should be taken from a +little below the surface of the ground, in order that it may be neither +too dry nor too wet; it must be observed also that if the earth is not +well pressed around the outside of the tub before it is filled, though +the hoops were of iron, they would burst, so great is the pressure of +the beaten earth against the mould, of whatever size it +may be.”</p> + +<p><i>The Earth-ball Test—An Experiment which may be made at any +time.</i>—“Every person in walking on his ground may make little +balls of earth and press them as tight as he can between his hands. If +he brings them home and puts marks on them, he will by that means know +the quality of every piece of land, and also be a judge of the mixture +it will be necessary to make.”</p> + + +<p class = "headnote"><span class = "headnote"> +Preparation of the Earth</span></p> + +<h6>ON THE PREPARATION OF THE EARTH FOR BUILDING</h6> + +<p><i>Soil Preparation.</i>—“All the operations of this art are +very simple and easy; there is nothing to be done but to dig up the +earth with a pickaxe, break the clods with a shovel, so as to divide it +well, and then lay it in a heap, which is very necessary, because as the +labourers throw it on that heap, the lumps of earth and large stones +roll to the bottom, where another man may break them or draw them away +with a +<span class = "pagenum">67</span> +<a name = "page67" id = "page67"> </a> +rake. I must observe that there should be an interval of about an +inch and a quarter between the teeth of the rake, that the stones and +pebbles of the size of a walnut, or something more, may escape, and that +it may draw off only the largest. If the earth that has been dug has not +the proper quality, which is seldom the case, and it is necessary to +fetch some better from a distance, then the mixture must be made in this +manner: one man must throw one shovelful of the best sort, while the +others throw five or six of the inferior sort on the heap, and so more +or less according to the proportions which have been previously +ascertained.”</p> + +<p><i>Rain.</i>—“No more earth should be prepared than the men can +work in one day, or a little more, that they may not be in want; but if +rain is expected, you must have at hand either planks, mats, or old +cloths to lay over the heap of earth, so that the rain may not wet it; +and then as soon as the rain is over, the men may resume their work, +which, without this precaution, must be delayed; for it must be +remembered that the earth cannot be used when it is either too dry or +too wet, and therefore if the rain should wet it after it has been +prepared, the men will be obliged to wait till it has recovered its +proper consistency—a delay which would be equally disadvantageous +to them and their employer. When the earth has been soaked by rain, +instead of suffering compression, it becomes mud in the mould; even +though it be but a little too moist, it cannot be worked; it swells +under the blows of the rammer, and a stroke in one place makes it rise +in another. When this is the case, it is better to stop the work, for +the men find so much difficulty that it is not worth while to proceed. +But there is not the same necessity of discontinuing the work when the +earth is too dry, for it is easy to give it the necessary degree of +moisture; in such a case it should be sprinkled with a watering-pot, and +afterwards well mixed up together; it will then be fit for use.”</p> + +<span class = "pagenum">68</span> +<a name = "page68" id = "page68"> </a> +<p><i>Organic Matter.</i>—“It has already been observed that no +vegetable substances should be left in the earth; therefore in digging, +as well as in laying the earth in a heap, great care must be taken to +pick out every bit of root, great and small, all sprigs and herbs, all +bits of hay and straw, chips or shavings of woods, and in general +everything that can rot or suffer a change in the earth.”</p> + + +<h6>ON THE BOND TIMBER TO BE USED IN BUILDINGS OF PISÉ</h6> + +<p><i>Corners.</i>—“To make good walls, it is not sufficient that +the earth be well beaten, we must also learn to unite them well +together. Here the binders cost very little; they consist only of thin +pieces of wood, a few cramps and nails, and these are sufficient to +give the greatest stability to buildings of pisé.”</p> + +<p>Having gone on to explain that the angles of the building are formed +by the successive courses alternately crossing one another on the corner +like the alternating “long and short” quoins in a stone building, our +authority proceeds to describe how rough boards are laid between the +courses of pisé so as to cross at the corner and so, entirely encased in +tightly compressed earth, they form effective ties.</p> + +<p>“This board must be rough, as the sawyers have left it, 5 or +6 ft. long, something less than 1 in. thick, and in breadth +about 8, 9 or 10 in., so that there may remain on each side +4 or 5 in. of earth, if the wall is 18 in. thick; by this means the +board will be entirely concealed in the body of the wall. When thus +placed neither the air nor damp can reach it, and of course there is no +danger of its rotting. This has been often proved by experience, as in +taking down old houses of pisé such boards have always been found <ins +class = "correction" title = "text reads ‘prefectly’">perfectly</ins>sound, +and many that had not even lost the +colour of new wood. It is easy to conceive how much this board, from the +pressure of the work raised above it, will help to bind together the two +lengths of wall and to strengthen the angle.”</p> + +<span class = "pagenum">69</span> +<a name = "page69" id = "page69"> </a> +<p><i>Bonders.</i>—“It is useful (particularly when the earth is +not of a very good quality) to put ends of planks into the pisé after it +has been rammed about half the height of the mould. These ends of planks +should only be 10 or 11 in. long, to leave as before a few inches of +earth on each side of the wall, if it is 18 in. thick; they should be +laid crosswise (as the plank before mentioned is laid lengthwise) +over the whole course, at the distance of about 2 ft. from one +another, and will serve to equalise the pressure of the upper parts of +the works on the lower course of the pisé.</p> + +<p>“The boards above mentioned need only be placed at the angles of the +exterior wall, and in those parts where the courses of the partition +walls join to those of the exterior wall, the same directions that have +here been given for the second course must be observed at each +succeeding course, up to the roof. By these means the reader will +perceive that an innumerable quantity of holders or bondings will be +formed, which sometimes draw to the right, sometimes to the left of the +angles, and which powerfully unite the front walls with those of the +partitions; the several parts deriving mutual support from one another, +and the whole being rendered compact and solid.”</p> + +<p class = "headnote"><span class = "headnote"> +The Strength of Pisé</span></p> + +<p><i>Strength.</i>—“Hence these houses, made of earth alone, are +able to resist the violence of the highest winds, storms and tempests. +The height that is intended to be given to each story being known, +boards of 3 or 4 ft. in length should be placed beforehand in the +pisé, in those places where the beams are to be fixed, and as soon as +the mould no longer occupies that place, the beams may be laid on, +though the pisé be fresh made; little slips of wood, or boards, may be +introduced under them, in order to fix them level. The beams thus fixed +for each story, the pisé may be continued as high as the place on which +you intend to erect the roof.”</p> + + +<span class = "pagenum">70</span> +<a name = "page70" id = "page70"> </a> +<h6>ON THE TIME AND LABOUR NECESSARY IN BUILDING A CERTAIN QUANTITY OF +PISÉ</h6> + +<p><i>Speed of Building.</i>—“Besides the advantages of strength +and cheapness, this method of building possesses that of speed in the +execution. That the reader may know the time that is required for +building a house, or an enclosure, he need only be told that a mason +used to the work can, with the help of his labourer, when the earth lies +near, build in one day 6 ft. square of the pisé.”</p> + +<p><i>Rendering.</i>—“To prepare the walls for plastering, indent +them with the point of the hammer, or hatchet, without being afraid of +spoiling the surface left by the mould; all those little dents must be +made as close as possible to each other, and cut in from top to bottom, +so that every hole may have a little rest in the inferior part, which +will serve to retain and support the plaster.</p> + +<p>“If you happen to lay the plaster over them before the dampness is +entirely gone, you must expect that the sweat of the walls will cast off +the plaster.”</p> + +<p>The wall surface having been duly hammer-chipped, the work must be +scoured with a stiff brush to remove all loose earth and dust, and to +finally prepare it for rough-casting. Rough-cast consists of a small +quantity of mortar, diluted with water in a tub, to which a trowel of +pure lime is added, so as to make it about the thickness of cream.</p> + +<p>One workman and his labourers are sufficient; the workman on the +scaffold sprinkles with a brush the wall he has indented, swept, and +prepared; after that he dips another brush, made of bits of reed, box, +etc., into the tub which contains the rough-cast, and throws with this +brush the rough-cast against the wall.</p> + +<p>“Rough-cast, which is attended with so little trouble and expense, is +notwithstanding the best cover that can be made for pisé walls, and for +all other constructions; it contributes to preserve the buildings. It is +the peculiar +<span class = "pagenum">71</span> +<a name = "page71" id = "page71"> </a> +advantage of these buildings that all the materials they require are +cheap, and all the workmanship simple and easy.”</p> + +<p><i>Local Testimony.</i>—At the end of the article just +summarised, an instructive letter from a former rector of St. John’s, La +Rochelle, is quoted:</p> + +<p>“<span class = "smallcaps">Sir</span>,—</p> + +<p>  “My having been an inhabitant for some time of the town +of Montbrison, capital of the Forets, enables me to give you some +information concerning the mode of building houses with earth, etc.</p> + +<p class = "headnote"><span class = "headnote"> +A Pisé Church</span></p> + +<p><i>A Pisé Church.</i>—“The church was the most remarkable in +this style of building; it is about 80 ft. long, 40 ft. broad, and 50 +ft. high; the walls built in pisé, 18 in. thick, and crépé, or +rough-cast on the outside, with lime and sand. Soon after my arrival, +the church, by some accident, was destroyed by fire, and remained +unroofed for about a twelvemonth, exposed to rains and frost. As it was +suspected that the walls had sustained much damage, either by fire or +the inclemency of the season, and might fall down, it was determined to +throw them down partially, and leave only the lower parts standing; but +even this was not done without much difficulty, such was the firmness +and hardness these walls had acquired, the church having stood above +eighty years; and all the repairs required were only to give it on the +outside, every twelve or fifteen years, a new coating of +rough-cast.</p> + +<p>“A house for a single family is generally finished in about a +fortnight. The following is the method I have seen them practise.”</p> + +<p><i>Building Procedure.</i>—“The earth is pounded as much as +possible, in order to crumble any stones therein; clay is added thereto +in a small quantity, about one-eighth part. It is all beaten and mixed +up together by repeated blows with a mallet about 10 in. broad, and 10 +or 15 in. long, and 2 in. thick. The earth being thus prepared, and +<span class = "pagenum">72</span> +<a name = "page72" id = "page72"> </a> +slightly wetted, the foundation of the house is dug for; this is laid +with stone, and when it is about 1 ft. high above the surface of +the ground, planks are arranged on each side, which are filled with +earth intended for the wall; this is called Pisé in the dialect of the +country. It is strongly beaten; and this method is continued +successively all round the building. The walls have more or less +thickness according to the fancy of the owner; I have seen them +6 in. and 18 in. thick. If several stories are intended in such +erections, they do not fail to place beams to support the floors before +they build higher. Of such buildings I never saw any consisting of more +than three floors at most; generally they have but two. When the +building is thus finished, it is left for some months to dry; then such +as wish to make the building more solid and durable, give it a +rough-cast coating on the outside with lime and sand. This is what I +have observed during a residence of three years in the town of +Montbrison. I should be happy if this detail should afford the +slightest information to the generous nation which has received us with +so much goodness.</p> + +<p class = "right"> +“I am, etc.,  <br> +“<span class = "smallcaps">Jaucour</span>.”</p> + +<p><i>The Virtues of Pisé.</i>—“Such is the method of building +which has been practised in the Lyonnese for many centuries. Houses so +built are strong, healthy, and very cheap, they will last a great length +of time, for the French author says he had pulled down some of them +which, from the title-deeds in the possession of the proprietors, +appeared to be 165 years old, though they had been ill kept in repair. +The rich traders of Lyons have no other way of building their +country-houses. An outside covering of painting in fresco, which is +attended with very little expense, conceals from the eye of the +spectator the nature of the building, and is a handsome ornament to the +house. +<span class = "pagenum">73</span> +<a name = "page73" id = "page73"> </a> +That method of painting has more freshness and brilliancy than any +other, because water does not impair the colours. No size, oil, or +expense is required, manual labour is almost all it costs, either to the +rich or poor. Any person may make his house look as splendid as he +pleases, for a few pence laid out in red or yellow ochre, or in other +mineral colours.</p> + +<p><ins class = "correction" title = "open quote missing">“</ins>Strangers +who have sailed upon the Rhône probably never +suspected that those beautiful houses, which they saw rising on the +hills around them, were built of nothing but earth, nay, many persons +have dwelt for a considerable time in such houses without ever being +aware of their singular construction. Farmers in that country generally +have them simply white-washed, but others, who have a greater taste for +ornament, add pilasters, window-cases, panels, and decorations of +various kinds.</p> + +<p><ins class = "correction" title = "open quote missing">“</ins>There +is every reason for introducing this method of building into all parts +of the kingdom; whether we consider the honour of the nation as +concerned in the neatness of its villages, the great saving of wood +which it will occasion, and the consequent security from fire, or the +health of the inhabitants, to which it will greatly contribute, as such +houses are never liable to the extremes of heat or cold. It is attended +with many other circumstances that are advantageous to the State as well +as to individuals. It saves both time and labour in building, and the +houses may be inhabited almost immediately after they are finished; for +which latter purpose, the holes made for the joists should not be closed +up directly, as the air, if suffered to circulate through them, will dry +the walls more speedily.”</p> + + +<p class = "headnote"><span class = "headnote"> +Indian and Colonial Practice</span></p> + +<h5><a name = "chapII_IV" id = "chapII_IV">§ IV.</a> +Indian and Colonial Practice</h5> + +<p><i>A Manual on Earthwork</i>, edited by Colonel Maclagan, R.E., gives +much interesting information as to Pisé-building and a number of +valuable hints:</p> + +<p><i>Shutter-ties.</i>—“Cross pieces, as the work proceeds, +<span class = "pagenum">74</span> +<a name = "page74" id = "page74"> </a> +become so firmly embedded in the wall, that there is great difficulty in +extracting them, to remedy which iron bars have been substituted. Even +these thin iron bars become so tightly jammed when surrounded by the +compact pisé earth, that much labour and risk of injury to the work is +incurred in extricating them, and the expedient of setting them in a bed +of sand has been successfully resorted to. They are then drawn out with +care, the sand also is removed, and the holes which they leave are +subsequently filled with the same earth of which the wall is made, and +rammed hard.</p> + +<p>“The heads of the opposite uprights are held together by ropes, but +in practice in this country<a class = "tag" name = "tag6" id = "tag6" +href = "#note6">6</a> it has been found that, under the immense pressure +exerted upon the plank sides by the earth firmly rammed in the interior, +the ropes are so liable to stretch, and to break, that it is advisable +to use iron rods or bars in this position also. When ropes are used, the +distance between the side planks is measured by gauge rods, and the +ropes tightened when requisite to preserve the proper breadth of wall. +The use of iron connecting rods renders this unnecessary.”</p> + +<p><i>Soil.</i>—“Soil of a medium quality, that is neither very +stiff nor very sandy, is considered best adapted for pisé. It may be +said that that which would make good bricks will answer well for this +description of work.</p> + +<p>“When the earth is very dry, a sprinkling of water will be +necessary.”</p> + +<p><i>Foundations.</i>—“It is usual to begin the work upon a +foundation of brick or masonry; but there seems to be no reason why the +pisé might not be used from the commencement, even for foundations under +ground; being carefully guarded from all chance of injury by running +water.”</p> + +<p><i>The Building.</i>—“The casing being prepared and erected, +and the upper surface of the old work, when above the first stage, being +sprinkled with water, the earth, well mixed and slightly moistened, is +thrown in, and spread in thin +<span class = "pagenum">75</span> +<a name = "page75" id = "page75"> </a> +layers of 4 or 5 in. These should, when rammed, be reduced to +one-half their original thickness. The rammers should be of hard wood +and very smooth. The successive layers are similarly treated, and thus +the work proceeds until the top of the casing is reached. The ends of +each portion should be finished with a slope, to which will be joined +the portion next to be added longitudinally. These joinings should not, +in the successive courses, be above those of the lower stage, but as in +masonry and brickwork, should ‘break joint.’ The seams are all +distinctly perceptible when the work is complete.”</p> + +<p class = "headnote"><span class = "headnote"> +Plastering</span></p> + +<p><i>Plastering.</i>—“The wall may have a coating of plaster, or +the surface may be simply smoothed and dressed with a shovel, or similar +implement. When it is to be plastered, it is necessary that the wall +should first be thoroughly dry. If dry only externally whilst damp +within, it has been found that the moisture is apt subsequently to +attack the plaster and cause it to fall off in flakes. Without plaster, +good Pisé work is found successfully to withstand exposure to the +weather, and after the lapse of many years to be so compact and hard as +to be picked down with difficulty.”</p> + +<p><i>Protection.</i>—“Where the wall is not that of a roofed +building, it should be provided with a coping, having a good projection +to protect it from rain.”</p> + +<p><i>Rods versus Bars.</i>—“The substitution of iron connecting +bars for the wooden ones has been mentioned above. The evils of the +wooden arrangement were found to be: the starting of the wedges, the +fracture of the tenons, the tight jamming of the bars in the wall, and +the injury to the walls and to the bars themselves from the force +requisite to be applied for extracting them. The lower iron connecting +bars are made 3½ in. by ½ in.; the upper, 1 in. by ⅓ or +¼ in. each, having holes ½ in. by ¼ in., with +corresponding pins.</p> + +<p>“The mode of setting the bars and arranging the work on each +successive elevation of the casing is to cut on the +<span class = "pagenum">76</span> +<a name = "page76" id = "page76"> </a> +surface of the completed part of the wall a groove 1 in. wider than +the bar, filling it in, after placing the bar, with sand, to the level +of the wall’s surface. The side boarding being set up, the vacant space +left along the bevelled edge of the previous course is filled up with +moist clay to retain the first layer of the new course. The end pieces +are secured by iron bars or rods, with screws and nuts.”<a class = "tag" +name = "tag7" id = "tag7" href = "#note7">7</a></p> + +<p><i>Ramming.</i>—“Gentle and quick ramming has been found most +effectual.”</p> + + +<h6 class = "ital"> +Report on the Pisé-work executed at the Etah Jail during 1867-8. By Mr. +H. Sprenger, Assistant Engineer</h6> + +<p>“The boxes in which the pisé-work at the Etah Jail is being executed +consist of two wooden frames 10 ft. long and 2½ ft. broad, made of +planks, which are nailed on to stout battens. They are held together by +four pairs of posts 3 in. by 3 in., which are connected above +and below with tie-bars of flat iron 1½ in. by ¼ in. The tie-bars have +at each end a certain number of ½ in. holes punched in them to receive +pins for the purpose of preventing the posts from slipping off. By +changing the pins, walls of any given dimension can be obtained, wedges +of hard wood, with longitudinal slots, are introduced between the posts +and the pins, to adjust the breadth of the boxes to a standard gauge. +After the boxes are fixed and adjusted, they are secured in their +position by ropes passing over them, and tied to stakes on each side. +Any deflection from the vertical should be corrected at the commencement +of the work, as it is impossible to alter the position of a box after it +is half full. Any earth which is suitable for brick-making will do for +pisé-work. On being dug out it is passed through +<span class = "pagenum">77</span> +<a name = "page77" id = "page77"> </a> +a screen with ½-in. meshes, and thrown into the boxes in even layers of +6 in. in depth.</p> + +<p class = "headnote"><span class = "headnote"> +The Right Quantity of Water</span></p> + +<p>“Generally fresh earth contains sufficient moisture to ensure good +consolidation; but if it is found that it jumps up under the rammers, it +should, on being thrown into the boxes, be sprinkled with a little water +out of a tin can with a rose. The watering should be as uniform as +possible, as if it is applied unequally it will liquefy the earth, which +will commence oozing out under the rammers. Pisé-work executed with too +much water is worse than if done with dry earth, as, on account of the +elasticity of the wet earth, the effect of the ramming is deadened, and +the earth remains unconsolidated. The men should be prohibited to keep +time in ramming, as it causes vibration, which is injurious to the +stability of the wall. On working over a lower course, it is as well to +let the lower tie-bars about 4 in. into the same to give the boxes +a firm hold on the old work, thereby the joints become imperceptible, +and the upper edge of the lower course is prevented from chipping +off.</p> + +<p>“The implements used are three different kinds of rammers. The earth +is first beaten down with a V-shaped rammer, and then surfaced with one +with a flat bottom. The sides of the boxes are consolidated with a +spade-shaped rammer. When commencing the pisé-work at Etah, considerable +difficulty was experienced in extricating the lower tie-bars. These +were, therefore, supplied with holes 3 in. apart throughout their +whole length. A pin was inserted, against which a crow-bar with a +long slot and well bent at the end was made to work. An equal pressure +could thereby be exerted against the tie-bars; they were thus extracted +with great facility without injuring them or the face of the wall, which +was not the case formerly.”</p> + + +<h6 class = "ital"> +Supplementary Note by Mr. E. Battie, Executive Engineer, 5th Division, +Grand Trunk Road</h6> + +<p>“The work at Etah has generally been concluded in the +<span class = "pagenum">78</span> +<a name = "page78" id = "page78"> </a> +following manner: In the morning the boxes were taken down, and again +put up and filled during the day; they were left during the night, so +that the earth might detach itself from the sides. It is not advisable +to allow a course to dry thoroughly, as the upper one will not bind well +into it, but probably show a crack. If the earth is well rammed, and +only the proper quantity of moisture admitted, a second course can +be commenced immediately.”</p> + +<p class = "space"> +The Report of the Rhodesia Munitions and Resources Committee issued in +1918 contains an interesting paper by Mr. John Hynd on Pisé-building, +from which the following is extracted:</p> + + +<p class = "headnote"><span class = "headnote"> +Pisé Buildings at Empandeni</span></p> + +<h6 class = "ital"> +“Pisé de Terre Buildings</h6> + +<p>“<i>The Spectator</i> took this matter up some two years ago and +wrote as follows:</p> + +<p>“‘Various schemes of land settlement are in the +air. . . . All of them must, however, be concerned with +cheap buildings. That is a <i>sine qua +non</i>.’ . . .</p> + +<p>“The material used for the walls at Empandeni is one-third sand, +one-third ant-heap, and one-third soil, all pulverised and put through a +sieve. Water is then added. The mixture must be neither too wet nor too +dry, just sufficiently damp to bind; a good indication of the +correct consistency being that when squeezed hard by the hand it shows a +tendency to bind. Sufficient of the loose mixture is thrown into the +form to fill it to a depth of about 3 in., and this is thoroughly +rammed before the next layer is put in. Most thorough ramming is +essential. When the frame is rammed full, it is taken apart and shifted +along to make another section and so on until the first layer is +complete. The first layer is, as a rule, sufficiently dry to permit the +starting of the next about three hours after laying. Door and window +frames are put in as the work proceeds, and must be well braced while +ramming. In the top layer hoop iron or fencing wire is let in for +fastening down the wall plates. Arsenite of soda or Atlas Compound +<span class = "pagenum">79</span> +<a name = "page79" id = "page79"> </a> +is used in the first layer or two to keep out white ants. The floor can +be made of timber, cement concrete, or rammed earth, and the roof +thatched or covered with corrugated iron as is most convenient.</p> + +<p>“The following Pisé de terre buildings have been erected at +Empandeni:</p> + +<p>“A large schoolroom 75 ft. by 28 ft. by 12 ft. high, walls 14 in. +thick; seven boys’ dormitories, each 30 ft. by 20 ft. by 12 ft.; twelve +single-room houses, each 16 ft. by 12 ft.; six fowl houses, each 20 ft. +by 10 ft.; a large fowl house 250 ft. long, front walls 7 ft. +and back walls 5 ft. high. This building is divided into fifteen +compartments.</p> + +<p>“From the foregoing description it is quite evident that cheap and +efficient buildings of this nature can be erected at a very low +cost.</p> + +<p>“On a farm it is not necessary to employ any skilled labour, as the +doors and windows can be purchased ready-made, and the frame-work, +clamps, etc., put together by the farmer himself. For a roof of thatch +all the necessary material, except iron ridging, if this is used, can as +a rule be procured on the farm.</p> + +<p>“Should a cement concrete floor, which is cheaper than a wood one, be +desired, there would be an extra expenditure for cement, the amount +required being about two bags per twelve square yards. Such a floor +should be laid before the walls of the building are commenced, and it is +essential that the site is thoroughly well rammed and consolidated, +particularly below where walls will come, before laying the concrete, to +prevent cracks developing through settlement. The concrete raft should +be carried at least 6 in. beyond the outside walls of the building, +and if the work is properly done, a special ant-course will be +unnecessary. The concrete can be left rough below the walls to give a +bond, and it might be advisable to lay some pieces of hoop iron in it +which would be left projecting to be bedded into the walls.</p> + +<span class = "pagenum">80</span> +<a name = "page80" id = "page80"> </a> +<p>“Another good type of floor would probably be that suggested in +<i>The Spectator</i>, viz. road material laid down and tarred in the +same manner as roads are now made in many places.</p> + +<p>“A number of rooms and houses have been erected on the Globe and +Phœnix Mine on much the same principle as Pisé de terre buildings, but +the system developed there is different as regards the mixture, which +consists of two parts ant-heap or ordinary dagga which must not be too +sandy, and three parts ashes or clinker sieved free from fine dust.</p> + +<p>“A very full description of the method employed on this mine was +forwarded by the courtesy of the Manager to the Committee, and it is +interesting to note from this that the walls are made waterproof by +first making them smooth with dagga plaster, then, when quite dry, +giving one good coat of boiling hot tar. A coat of limewash is +applied three days later. That this is effective is well evidenced by +the fact that the buildings erected have successfully withstood our last +abnormally heavy rainy season.</p> + +<p>“The Globe and Phœnix system is the result of a number of experiments +carried out on that mine. Their mixture, which is stated to be +ant-proof, contains more moisture than Pisé de terre, and each course is +reinforced with old wire rope, or other suitable scrap. The material is +left in a heap for one or two days before being used.</p> + +<p>“Circular huts have been built on the mine of the same material, the +forms being made of two rings of corrugated iron in three or more +sections joined up with cleats at the end laps and held in position with +cross bolts and distance pieces. The inner ring is 9 in. less +radius than the outer one.”</p> + +<p class = "headnote"><span class = "headnote"> +Pisé Buildings for Settlers</span></p> + +<h6 class = "ital"> +Extracts from a paper on Pisé in the “Farmers’ Handbook,” issued by the +Department of Agriculture, New South Wales, 1911</h6> + +<p><ins class = "correction" title = "text has single quote">“Pisé</ins> +is a material readily obtainable by the settler, +<span class = "pagenum">81</span> +<a name = "page81" id = "page81"> </a> +of which cheap and durable buildings can be easily and substantially +erected.</p> + +<p>“For the construction of pastoral or agricultural buildings, +especially in districts remote from railways, or from towns in which +other building materials are cheap or easily procurable, pisé is +particularly well adapted. In the country earth is plentiful and readily +obtainable; in the city or town such is not the case, and this fact, +combined with the very bulky nature of the material, prohibits its use +in such centres of population.</p> + +<p>“To the selector or settler, who, like many of our successful +pioneers, is not burdened with a superfluity of hard cash, but who +possesses an abundant capital of energy, combined with a certain amount +of handiness, pisé has an additional advantage (which it shares with +slabs, wattle and daub, etc.) over most other building materials, in +that it affords him an opportunity of erecting his homesteading largely +as the result of his own labour.</p> + +<p>“As a building material, pisé is infinitely superior and more durable +than slabs, galvanised iron, or weather-boards. In fact it is +questionable whether it is not more suitable for our climate, and +therefore to be preferred to brickwork; for pisé buildings, properly +protected and finished, are quite as durable and much cooler than +buildings constructed with solid brick walls. This statement may be +questioned by some whose knowledge of pisé is limited to buildings so +badly planned that the very elementary principles of building +construction have been neglected. This neglect, which is all too common, +makes things bad enough, but when to it is added, as is sometimes the +case, indifferent workmanship, combined with the use of unsuitable +material, the result does not call for admiration, and it is not +surprising that a bad impression is created. With no other knowledge of +pisé it is only natural to condemn it because of such specimens, but +under similar circumstances other better-known +<span class = "pagenum">82</span> +<a name = "page82" id = "page82"> </a> +building materials of proved excellence would also be condemned. +Brickwork would just as readily be condemned if its building qualities +had to be estimated by the appearance presented by a brick building +which had been constructed of badly-burnt bricks laid by unskilful +tradesmen on an imperfectly thought-out plan. Just as with other +building materials, the possibilities of this material can only be +judged by an examination of properly planned and constructed examples of +the pisé-builder’s art. Such are found here and there throughout the +country, pleasing to look at, affording comfort and satisfaction to +their owners. A properly constructed pisé building can be finished +to suit the taste of the most fastidious. Even without plaster the walls +can be ‘floated’ down and a ‘skin’ obtained on them which, when +limewashed, resembles stonework. When plastered inside and out they +possess the advantages of a stone house, and are erected at a fraction +of the cost.</p> + +<p>“Some idea may be formed of the durability of pisé by the fact that +there is a stable built of pisé which has been in constant use for over +sixty years, and which at the present time is in good order. The good +condition of this stable is the more surprising because the external +walls are unprotected from the weather, and it is generally recognised +that pisé-work, especially if unplastered, should be protected from the +direct action of rain. Pisé buildings are said to have a life of a +century and a half.</p> + +<p>“The stability of pisé buildings is beyond question, as is proved by +the following instance:—At Lambrigg, a second-story brick +building, with 14-in. walls, and containing ten rooms, is built upon a +lower story of pisé. The bricklayer who had the contract for erecting +the brick portion of the house refused, as it was built upon pisé, to +guarantee his work. Some time after the completion of the house he +visited it, and after a thorough examination of the building, declared +that it was the most substantial brick +<span class = "pagenum">83</span> +<a name = "page83" id = "page83"> </a> +house in the district, as it had not a crack in it, a feature which +was somewhat unusual in that locality. Another case bearing on the same +subject is that of a residence at Temora. When this building was being +constructed the workmen omitted to leave holes for the bolts which were +to secure the verandah plates to the walls, as it was thought these +could readily be bored out afterwards with an auger. On attempting to +bore out these holes on the completion of the building, and when the +pisé-work had become drier, the operation of boring proved so difficult +as to be practically impossible, and had to be abandoned.</p> + +<p class = "headnote"><span class = "headnote"> +Builders’ Aversions</span></p> + +<p>“The merits of pisé-work have been recognised in France, India, +Mexico, and California for years past, and seeing its equal suitability +for our climate, it is surprising that these merits have not led to its +being more extensively used. The principal reason for this seems to be +because our builders are averse to undertaking this class of work, and +in consequence the bulk of it is placed in the hands of untrained men, +who, whilst quite fitted to carry out the pisé-work, are not competent +to undertake the other constructive work of a building. However, they do +not hesitate to do this, as well as to undertake the more important work +(though unrecognised as being so) of planning out the building. The +result is in most cases an improperly planned and defectively +constructed building, which appeals to no one, but has a tendency to +bring pisé into disrepute.</p> + +<p>“The reason for a builder’s unwillingness to undertake pisé-work is +not far to seek. For the successful carrying out of his work a builder +relies upon skilled tradesmen; our tradesmen are trained in cities and +towns, and as pisé is not a suitable material for such places, tradesmen +do not become familiar with it. A good builder with a reputation to +lose shrinks from placing that reputation at the mercy of a +pisé-builder, who is not recognised as a tradesman, and in whom, in +consequence of this, a builder is likely to have little or no +confidence.</p> + +<span class = "pagenum">84</span> +<a name = "page84" id = "page84"> </a> +<p>“The actual erection of pisé-work presents so little difficulty that +it can be done by any one who has sufficient strength to shovel earth +and wield a rammer, provided he will exercise care to see that the +moulds or boxes into which the earth is shovelled are kept plumb and in +straight lines. The average settler, even with no previous knowledge of +pisé-work or building construction, need have no hesitation in +undertaking the pisé-work of his own buildings if he works to a +well-thought-out plan drawn up by somebody competent to do so.</p> + +<p>“The necessity of having a plan prepared by some one who understands +the principles and requirements of simple building construction, before +undertaking the erection of any building, cannot be too strongly +emphasised. This great need, which is often overlooked by the settler, +cannot be economically dispensed with. The securing of a properly +prepared plan is of the greatest value towards obtaining a building of +the maximum strength and durability, combined with the best appearance +and greatest convenience, for the least cost. Even when a settler +undertakes the pisé-work of his own building, it will only be in rare +instances that he will not have the advantage of trained supervision +during its erection. The services of a tradesman will invariably be +found necessary to make doors and window-frames, construct the roof, +etc. This workman can be engaged when the building is started, and +whilst preparing the timbers of the roof, in readiness for the time when +they will be required on the completion of the pisé-work, can supervise +the fixing of the door and window frames, and see they are set +correctly, and in their proper places.</p> + +<p>“Pisé walls are constructed in sections, the extent of which is +regulated by the supply of casings available.</p> + +<p>“Into the moulds formed by the boxes the earth is shovelled in layers +of 4 or 5 in., and then rammed until thoroughly solid before +another layer is put in. On the completion of the section, <i>i.e.</i> +when the mould is full and +<span class = "pagenum">85</span> +<a name = "page85" id = "page85"> </a> +well rammed, the keys or pins are knocked out of the ‘bolts,’ and the +‘boxes’ taken apart and erected on another portion of the building. The +top of that portion of the pisé-work on which it is proposed to erect +another section should be well moistened and covered with wet bags some +hours before the mould is formed. The bottom of the mould should overlap +the top of the pisé-work by about 6 in. After the ‘boxes’ are put +together, the top layer of pisé should be loosened with a pick so as to +form a bond with the section about to be built, and if this section +adjoins one already built, the ends of the latter should be bevelled off +so as not to form a straight joint.</p> + +<p>“Material which is too sandy will fret away, and one containing clay +will crack when dry. Soils containing these defects should be avoided. +There is, however, such a wide range of soils which are suitable that a +holding of any size on which suitable soils cannot be found will be the +exception. It is possible to remedy the defects found in one soil by +mixing it with another soil, but very rarely will such a course be +necessary.</p> + +<p class = "headnote"><span class = "headnote"> +Number of Men Required</span></p> + +<p>“The plant required will depend upon the number of men to be +employed. Three is the least number that can be economically +employed—two attending to the boxes and ramming, and one carting +earth from its location to the building and assisting generally. The +plant required for this number of men is given below. If more are +engaged, additional plant of the same character will be found +advantageous.</p> + +<p>“The necessary plant will consist of—2 wooden rammers, +1 iron shod rammer, 2 straight boxes, 2 angle boxes, +3 casings for blocking up the ends of boxes, bolts and keys for +same, 12 gauge rods, washers—a liberal supply of ¾-in. washers, +2 shovels, 1 spade, a horse and dray or other means for +transporting the material to the building (if required).”</p> + +<p>The following detailed instructions are taken from the same +authority:</p> + + +<span class = "pagenum">86</span> +<a name = "page86" id = "page86"> </a> +<p class = "headnote"><span class = "headnote"> +Pisé in New Zealand</span></p> + +<h6>SPECIFICATION CLAUSES FOR A PISÉ HOUSE (NEW ZEALAND)</h6> + +<p><i>Excavator.</i>—Remove the turf to make footings, but not +deeper at any place than 3 in. Step where required.</p> + +<p class = "center"><i>Pisé-Builder</i></p> + +<p><i>Walls.</i>—Erect the walls as shown on plan, external walls +18 in., internal walls 15 in., carried up plumb and true, with all cross +walls properly bonded by continuing the pisé-boxes around all angles; +when necessary, the material for the walls is to be properly tempered +with sufficient water. All sticks and vegetable matter are to be +removed.</p> + +<p><i>Suitable material</i>: to be a pipeclay loam, with a trace of +small gravel evenly distributed through it.<a class = "tag" name = +"tag8" id = "tag8" href = "#note8">8</a> The boxes to be filled in thin +layers of 4 in. at a time, and well rammed until solid; the workmen +are not to use their rammers in unison.</p> + +<p>The whole of the internal angles, also door and window jambs, to be +neatly splayed.</p> + +<p><i>Floating.</i>—Moisten well the outside and inside walls +before the floors are laid, and float same to even smooth surface with +wooden hand-float, using weak plaster, where required.</p> + +<p><i>Bolts.</i>—To hold down wall-plates, provide and build in +½ in. bolts, not less than 15 in. long, and spaced not more than +6 ft. apart.</p> + +<p><i>Damp-course.</i>—Below all walls lay a three-ply Ruberoid +damp-course the full width of walls, to lap at ends at least +4 in.</p> + +<p><i>Ventilators.</i>—Insert below floors, where directed, four +9 in. by 6 in. galvanised iron air gratings, in wooden frames +1½ in. thick by full width of walls; also insert at about 18 in. below +ceiling similar air gratings and frames.</p> + +<p><i>Plugs.</i>—Insert plugs 3 ft. apart for skirting, chair and +picture-rail, at the heights directed.</p> + +<span class = "pagenum">87</span> +<a name = "page87" id = "page87"> </a> +<p><i>Frames.</i>—Set all frames plumb and true, and secured in +wall before removing head. Lintels and heads must be well and solidly +bedded in mortar, at proper heights. The whole of the work to be done in +a proper workmanlike manner.</p> + +<p><i>Fillet.</i>—Finish against intersection of floor and wall +with neat 1½ in. quarter-round fillet, scribed to wall and floor and +nailed to floors.</p> + +<p>The pisé-builder will require to build into wall at all window and +door openings 3 in. by 3 in. shaped plugs, spaced not more +than 3 ft. apart to secure architraves.</p> + +<p><i>Lintels.</i>—For all door and window openings provide +6 in. by 4 in. well-seasoned pine lintels, to extend 12 in. +into pisé-work on each side of opening.</p> + +<p><i>Skirting.</i>—Provide and fix in all rooms, to plugs about +3 ft. apart, 6-in. skirting, neatly scribed to floors, mitred at +angles as required.</p> + +<p><i>Picture-rail.</i>—Provide 3 in. by 1 in. picture-rail to all +rooms.</p> + +<p><i>Plugs.</i>—Prepare and tar for pisé-builder 3 in. by 1 in. +well-seasoned softwood plugs, 15 in. long, as per detail, for skirtings, +picture- and chair-rail, to be inserted 3 ft. apart.</p> + + +<h6>STUDDING, WIRE-NETTING, AND PISÉ</h6> + +<p>“This is a modification of Pisé, which provides a settler in a +district where poles and saplings are available with a quick method of +providing himself with a comfortable temporary residence without the +expenditure of much cash. To construct buildings of this character, +a framework of saplings or poles, at intervals of 3 ft. +6 in. to 3 ft. apart, is first erected; this framework is +covered on both sides with 1¼ in. mesh wire-netting. The two sections of +netting are held together, strengthened, and prevented from stretching +and bulging between the posts by means of wire hooks or loops, which are +as long as the posts are wide. +<span class = "pagenum">88</span> +<a name = "page88" id = "page88"> </a> +The spaces thus enclosed by the netting and the poles are then filled +with earth, which is well rammed, thus making a solid wall 4 in. to +6 in. thick. This wall can be plastered, the plaster forming a key +with the wire-netting, which holds securely. Buildings of this character +can be made to look rather attractive, and, if neatly constructed, are +very much superior, both in appearance and comfort, to slabs or wattle +and daub.”</p> + + +<p class = "headnote"><span class = "headnote"> +Pisé Shuttering</span></p> + +<h6>PISÉ SHUTTERING<br> +<a name = "shutterI" id = "shutterI">I</a></h6> + +<p>That the plant now commonly in use for pisé-building is but a slight +improvement on the anciently accepted model, may be seen by a comparison +of modern examples with old engravings and descriptions. Pisé-building +lay off the great main stream of constructional activity, and the +enterprise and ingenuity lavished on the perfecting of other building +materials and methods passed Pisé by, leaving it undisturbed in its +quiet backwater, a primitive system still with its primitive +tackle.</p> + +<p>Yet there were a number of very obvious and unnecessary shortcomings +in the accepted shuttering that seemed to clamour for attention, +defects, too, that were in no way inherent, but merely traditional +infelicities reproduced in succeeding models that remained remarkably +true to their primitive ancestral architype—the Pisé plant +described by Pliny.</p> + +<p>Here seemed to be a very promising field for an ingenious inventor, +a field that is still “To Let.”</p> + +<p>In the absence of any such inventive genius, the author has had +certain ideas of his own embodied in the “Mark V” type of +shuttering—a type that further experience and experiment will +doubtless modify.</p> + +<p>The principle of the building-process remains unaffected. The +improvements, such as they are, are merely improvements of mechanism<ins +class = "correction" title = ". missing">. </ins></p> + +<p class = "illustration"> +<span class = "pagenum">88</span> +<a name = "fig88a" id = "fig88a"> </a><br> +<img src = "images/pic88a.png" width = "503" height = "269" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallroman"> +DIAGRAM OF MARK V PISÉ SHUTTERING</span><br> +<a href = "images/pic88a_large.jpg" target = "_blank">Larger +View</a></p> + +<p class = "illustration"> +<span class = "pagenum">89</span> +<a name = "fig88b" id = "fig88b"> </a><br> +<img src = "images/pic88b1.jpg" width = "403" height = "334" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">Mark V Shuttering.</span><br> +Showing top cross-braces thrown back and free leg disengaged.</p> + +<p class = "illustration"> +<img src = "images/pic88b2.jpg" width = "408" height = "334" +alt = "see caption"></p> + +<div class = "caption narrow"> +<p class = "caption"> +<span class = "smallcaps">Mark V Shuttering.</span></p> +<p class = "caption long"> +Showing screw-up securing tackle of exterior corner-piece and its +rounded interior. Also screw-cramp at interior angle of shuttering.</p> +</div> + +<span class = "pagenum">89</span> +<a name = "page89" id = "page89"> </a> +<p>Scientific research could doubtless, if it would, do much towards +perfecting Pisé-building.</p> + +<p>We know very little about the behaviour of different earths under +compression, or of their several reactions to chemical treatment. +Meanwhile, a few trifling mechanical modifications are all that +distinguish our modern plant from that devised by the ancients. That +said, a short description of the “Mark V” model may be of some +interest, pending the future developments that may now be hoped for.</p> + +<p class = "illustration"> +<span class = "pagenum">88c</span> +<a name = "fig88c" id = "fig88c"> </a><br> +<img src = "images/pic88c.jpg" width = "520" height = "345" +alt = "see caption"></p> + +<div class = "caption"> +<p class = "caption"> +<span class = "smallcaps">Mark V Shuttering.</span></p> +<p class = "caption long"> +Shuttering about to be removed from a first section of Pisé walling. Top +cross-braces have been thrown back and clamps to legs released. It is +now only necessary to detach the stays and lift away the shutters. +Where, as here, there is no masonry plinth, the bearing-pins are only +required for the succeeding courses of Pisé, and need not be inserted +for the first.</p> +</div> + +<p class = "illustration"> +<span class = "pagenum">88d</span> +<a name = "fig88d" id = "fig88d"> </a><br> +<img src = "images/pic88d.jpg" width = "405" height = "337" +alt = "see caption"></p> + +<div class = "caption narrow"> +<p class = "caption"> +<span class = "smallcaps">Mark V Shuttering.</span><br> +The angle-iron stay with cross-brace raised, and the blocking-box +showing its internal clamping-gear.</p> +</div> + + +<h6><a name = "shutterII" id = "shutterII">II</a></h6> + +<p>The chief desiderata in designing a satisfactory Pisé plant appear to +be these:</p> + +<p>All constituent parts should be reasonably light and easy to handle. +The shutters should be rigid and not liable to warp, without being +expensively constructed. The shutters, when clamped in position, should +be firmly and positively supported, without deviation from the +vertical.</p> + +<p>The fairway between the shutters must be as little obstructed by the +cross-braces as may be, leaving good room for the men on the wall to +tread and ram.</p> + +<p>The through-pins by which the shuttering rests upon the base wall or +on a completed course of Pisé, must be easily withdrawn without injury +to the wall.</p> + +<p>The shuttering must be easily disengaged and removed from the wall, +one side at a time.</p> + +<p>The special corner-piece must have some means of rigid attachment to +the ordinary shutters on the two meeting walls.</p> + +<p>There must be some means of blocking off the shuttering at any +desired point, for the forming of door or window openings at any +level.</p> + +<p>The whole apparatus must be as simple and as fool-proof as possible, +and built to stand rough usage and exposure to the weather.</p> + + +<span class = "pagenum">90</span> +<a name = "page90" id = "page90"> </a> +<h6><a name = "shutterIII" id = "shutterIII">III</a></h6> + +<p>The author has attempted to construct a plant embodying these +essentials, and the working drawing and photographs shown will give the +reader a tolerable idea of his “Mark V” model.</p> + +<p>The thing has, at the moment of writing, only been experimentally +tested in one of the London parks. These trials were, however, +sufficiently satisfactory to encourage a belief that the new plant will +prove a very considerable improvement on the old. It has now been +despatched to a site in Surrey, there to undergo the searching and very +practical test of being used for the building of a small-holder’s house +and homestead.</p> + +<p class = "illustration"> +<span class = "pagenum">90</span> +<a name = "fig90a1" id = "fig90a1"> </a><br> +<img src = "images/pic90a1.jpg" width = "378" height = "451" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">A Simple Mould for Pisé Blocks.</span></p> + +<p class = "illustration"> +<a name = "fig90a2" id = "fig90a2"> </a><br> +<img src = "images/pic90a2.jpg" width = "421" height = "363" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">Block-Moulds, Large and Small. The Latter +shown opened out.</span></p> + + +<h6><a name = "shutterIV" id = "shutterIV">IV</a></h6> + +<p>To the second edition of this book a postscript must be added. Since +the last paragraph was written, the small-holder’s house has come into +actual being at Newlands Corner, near Guildford, and has attracted a +good deal of attention from the Press, both at home and abroad. It has +been inspected by multitudes of people, including a great number of +Colonials and prospective Colonists, and by many distinguished persons +directly or indirectly concerned with the problems of housing.</p> + +<p>That “Good wine needs no bush” may be a true saying, but a novel +system of building assuredly needs demonstration, however great its +merits. The success of the experiment at Newlands is admitted by all who +have made the pilgrimage thither. Often would critics come to scoff and +remain to pray. Specially prized amongst the converts is a +foreman-bricklayer once openly scornful in his unbelief. Of enthusiasm, +perhaps, there has been almost over much; and it has been difficult to +restrain the zeal of would-be pisé-builders until the coming of spring, +and the return of such weather conditions as the craft might reasonably +demand.</p> + +<span class = "pagenum">91</span> +<a name = "page91" id = "page91"> </a> +<p>For pisé is a “dry-earth” method of building, and, as at present +practised, that means it is a summer job, so far, at any rate, as +England is concerned.</p> + +<p>The author is the last person to claim that pisé-building may be +successfully and economically carried out in all places, and at all +seasons. He merely suggests that in a great many parts of the United +Kingdom, pisé offers possibilities of cheap yet permanent building that +are very well worth exploitation.</p> + +<p>A wide and thorough trial of the method now seems assured under a +variety of conditions in a sufficient variety of places. Pisé is to be +given its chance in Housing Schemes, in Government building +demonstrations, on Ducal estates, and by ordinary private citizens in +need of houses—by the rich (old and new), and by the poor.</p> + +<p class = "headnote"><span class = "headnote"> +If Reason Rule</span></p> + +<p>If reason rule, pisé will make good and all will be well.</p> + +<p>If pisé-building is attempted where the conditions are unsuitable and +in defiance of its physical limitations, the <ins class = "correction" +title = "invisible hyphen at line break">misguided</ins> enthusiasts +responsible must blame only themselves. But it is not self-reproach +alone that they will have to suffer, for the author and all true friends +of pisé will view their troubles with as much anger as sorrow.</p> + +<p>Nothing could be so well calculated to bring discredit on a new +movement as the failures of a few enthusiastic incompetents.</p> + +<p class = "illustration"> +<span class = "pagenum">91</span> +<a name = "fig90b" id = "fig90b"> </a><br> +<img src = "images/pic90b.jpg" width = "447" height = "208" +usemap = "#fig90map" alt = "see caption"></p> + +<map name = "fig90map"> +<area shape = "rect" coords = "120,0,200,20" +title = "Excavate to depth of 9 inches." +alt = "Excavate to depth of 9 inches."> +<area shape = "rect" coords = "200,0,260,25" +title = "6 inch bed of Concrete." alt = "6 inch bed of Concrete."> +<area shape = "rect" coords = "260,0,330,40" +title = "2 courses of Brickwork 18 inches" +alt = "2 courses of Brickwork 18 inches"> +<area shape = "rect" coords = "330,25,370,50" +title = "Shutter Bolts." alt = "Shutter Bolts."> +<area shape = "rect" coords = "370,0,447,35" +title = "Walls of earth erected in shutter boxes in layers 4 inches at a time, each well rammed down." +alt = "Walls of earth erected in shutter boxes in layers 4 inches at a time, each well rammed down."> + +<area shape = "rect" coords = "55,80,90,105" +title = "9 inch lap for Lintel." alt = "9 inch lap for Lintel."> +<area shape = "rect" coords = "135,65,185,90" +title = "Joists resting on wall plate." +alt = "Joists resting on wall plate."> +<area shape = "rect" coords = "100,95,190,130" +title = "Completed wall colour-washed with Tallow, Lime-whiting and Ochre." +alt = "Completed wall colour-washed with Tallow, Lime-whiting and Ochre."> + +<area shape = "rect" coords = "0,175,65,208" +title = "Main Corners rounded off to a 9 inch radius." +alt = "Main Corners rounded off to a 9 inch radius."> +<area shape = "rect" coords = "115,185,205,208" +title = "2 foot skirting of pitch as base course." +alt = "2 foot skirting of pitch as base course."> +<area shape = "rect" coords = "235,145,335,208" +title = "Shuttering re-erected on just-completed lower stage of wall & being filled for a second stage." +alt = "Shuttering re-erected on just-completed lower stage of wall & being filled for a second stage."> +<area shape = "rect" coords = "345,140,447,170" +title = "Portion of wall after erection with shuttering removed." +alt = "Portion of wall after erection with shuttering removed."> +<area shape = "rect" coords = "335,170,410,208" +title = "All stones, etc. above walnut size to be sifted out." +alt = "All stones, etc. above walnut size to be sifted out."> +</map> + +<p class = "caption"> +<span class = "smallcaps">Sketch of a Pisé House in Course of +Erection.</span><br> +With acknowledgements to <i>The Sphere</i>.<br> +<a href = "images/pic90b_large.jpg" target = "_blank">Larger +View</a><br> +<span class = "mynote"> +or hover your mouse over the text areas</span></p> + + +<h6>THE FIRST DEMONSTRATION PISÉ DE TERRE HOUSE<br> +AT NEWLANDS CORNER, NEAR GUILDFORD</h6> + +<p class = "center"><i>With acknowledgments to the “Spectator”</i></p> + +<p><i>Description.</i>—The house has six rooms arranged on one +floor, of areas and cubical contents as laid down in their higher +“schedules of accommodation” by the Ministry of Health and the Board of +Agriculture.</p> + +<p>The plan is an adaptation of the first type illustrated in the +Board’s new manual “designed for the guidance of +<span class = "pagenum">92</span> +<a name = "page92" id = "page92"> </a> +County Councils and their architects” in the matter of buildings for +small-holdings.</p> + +<p>The walls are of 18-in. solid pisé-work, the roof of red Bridgewater +tiles, and the chimney breasts and stacks of brickwork.</p> + +<p>The floors are boarded save for the back kitchen, which is tiled. The +inner partitions are of 2-in. breeze blocks, the ceilings are plastered, +and the casement windows are of steel.</p> + +<p>There are two good lofts for storage, one entered from the barn, +which is an extension of the house proper.</p> + +<p>The pillars of the barn and the partition wall between scullery and +veranda are of 18 in. by 9 in. by 9 in. rammed earth blocks; +the angle pillar to the veranda is of similar blocks made from soft +chalk.</p> + +<p>The rest of the structure is of monolithic pisé, built up <i>in +situ</i> without joints of any kind, either horizontally or +vertically.</p> + +<p><i>Cost.</i>—The total cost of the whole of the outer walling +of the house (in pisé) amounted to less than £20. Had the walls +been built in brickwork the cost would, according to estimate, have been +about £200.</p> + +<p class = "illustration"> +<span class = "pagenum">94</span> +<img src = "images/pg94.png" width = "474" height = "344" +alt = "see caption"></p> + +<p class = "caption smaller"> +NEWLANDS CORNER PISÉ HOUSE. THE PLAN.</p> + +<p class = "headnote"><span class = "headnote"> +The Newlands Specification</span></p> + +<p><i>Specification.</i>—The following is an abridged extract from +the specification so far as it affects the pisé-builder:</p> + +<p>(1) Excavate to a depth of 9 in. over the site, dumping the turf and +surface humus where directed.</p> + +<p>This soil is not to be used for building.</p> + +<p>(2) Lay a 6-in. bed of cement and flint concrete 3 ft. wide under +outer walls. Centrally on this, lay two courses of brickwork in cement, +to a width of 18 in., or build up to the same extent in concrete.</p> + +<p>Lay on this an approved damp-proof course; if of slates, having a +further course of brickwork or concrete above it to prevent fracture +when ramming.</p> + +<p class = "illustration"> +<span class = "pagenum">92</span> +<a name = "fig92a" id = "fig92a"> </a><br> +<img src = "images/pic92a.jpg" width = "470" height = "234" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">The Newlands Corner Pisé Demonstration +Building.</span></p> + +<p>(3) Erect the walls according to the plan on the bases thus formed, +carrying them up plumb and true and properly +<span class = "pagenum">93</span> +<a name = "page93" id = "page93"> </a> +bonded by working round the building course by course, using the special +angle-pieces at the corners to keep the work continuous and +homogeneous.</p> + +<p>(4) All stones and flints above a walnut size to be removed by +riddling and reserved for concrete.</p> + +<p>All sticks, leaves, roots, and other vegetable matter to be +eliminated.</p> + +<p class = "illustration"> +<span class = "pagenum">93</span> +<a name = "fig92b1" id = "fig92b1"> </a><br> +<img src = "images/pic92b1.jpg" width = "559" height = "304" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">Newlands. The Cottage from the +South-east.</span></p> + +<p>(5) The soil immediately on the site to be used without admixture of +any sort and to be thrown direct into the shutterings.</p> + +<p>No water to be added without the express permission of the +architect.</p> + +<p>(6) The boxes are to be filled in thin layers of not more than +4 in. at a time, and well rammed until solid. The workmen are not +to use their rammers in unison.</p> + +<p class = "illustration"> +<span class = "pagenum">93</span> +<a name = "fig92b2" id = "fig92b2"> </a><br> +<img src = "images/pic92b2.jpg" width = "559" height = "395" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">Newlands. The Garden Court.</span></p> + +<p>(7) Rammed earth at box ends to be shaved down to a 45 degrees slope +so as to splice in with new span of pisé adjoining it.</p> + +<p>Where door and window openings occur, the special “stops” to be +adjusted and firmly secured so as to withstand hard ramming. Two +4 in. by 2 in. by 9 in. plugs to be built in to each +window jamb for the securing of the frames and three to each door +jamb.</p> + +<p>Special care to be taken in the thorough ramming at the corners and +along the box edges.</p> + +<p>(8) Insert below floor level, where directed, 24 3-in. field drainage +pipes to act as ventilators through the thickness of the wall. Insert +wire mesh stops to exclude vermin.</p> + +<p class = "illustration"> +<span class = "pagenum">94</span> +<a name = "fig94a" id = "fig94a"> </a><br> +<img src = "images/pic94a.jpg" width = "559" height = "372" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">Newlands. The Backyard, showing Barn with Pisé +Pillars.</span></p> + +<p>(9) Set all frames square and plumb, and where in outer walls, flush +with finished exterior plaster-face, the joint being covered by a 2-in. +by ¾-in. fillet.</p> + +<p>Where lintels occur, they are to be tailed in at least 9 in. on each +side the opening.</p> + +<p>Provide plain picture-rail round all rooms at window-head level, +providing plugs for fixing where necessary.</p> + +<span class = "pagenum">94</span> +<a name = "page94" id = "page94"> </a> +<p>Secure to floor round all boarded rooms a 2-in. by 1½-in. angle +fillet as skirting.</p> + +<p>(10) The smooth surface of the pisé walling to be hammer-chipped to +give good key to the plaster.</p> + +<p>Before rendering or plastering walls, any loose earth or dust to be +removed with a stiff brush and the wall surface evenly wetted.</p> + +<p>The rendering to be carried evenly round the walls—the minor +square angles being roughly chipped down first so as to obviate sharp +corners. The main corners of the house are ready-rounded off to a 9-in. +radius by the special corner mould.</p> + +<p class = "illustration"> +<span class = "pagenum">95</span> +<a name = "fig94b1" id = "fig94b1"> </a><br> +<img src = "images/pic94b1.jpg" width = "428" height = "337" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">Newlands. Framing the Roof.</span></p> + +<p>(11) Bond brick and slab work to pisé walls by driving iron spikes +into the latter every few courses at joint level and +bedding in.</p> + +<p>(12) Colour-wash walls with tallow lime-whiting tinted with ochre. +Provide 2 ft. skirting of pitch, applied hot, to form base-course +round exterior of building.</p> + +<p class = "illustration"> +<a name = "fig94b2" id = "fig94b2"> </a><br> +<img src = "images/pic94b2.jpg" width = "312" height = "439" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">Newlands. An Interior, showing Fire-brick +Hearth Fire.</span></p> + +<span class = "pagenum">95</span> +<a name = "page95" id = "page95"> </a> +<p>N.B.—The exterior of the walls of the Newlands Corner house +have been finished in several different ways with a view to determining +the most durable and economical form of epidermis.</p> + +<p>A trial pisé-building adjoining has stood for four years without any +external protection whatever. It has suffered no damage and grows +continually harder. For the sake of appearances, however, and for the +better preservation of the wall from chance injury whilst still “green,” +a coating of some sort may be deemed necessary.</p> + + +<p class = "headnote"><span class = "headnote"> +A Swedish Contribution</span></p> + +<h6>THE THEORY OF PISÉ</h6> + +<p>The Swedish scientist, Mr. Karl Ellington, of Nossebro, who is basing +a book on pisé (in his own tongue) upon the frail foundation of the +present volume, has, in the course of a letter to the author, made some +exceedingly suggestive “guesses at the truth.”</p> + +<p>“I am very interested to hear that you are proposing to use an +hydraulic rammer for making blocks. I have thought a good deal +about this pressure business. I am trying to scrutinise the thing +from ‘the inside,’ so to speak. I am trying to trace out how Nature +makes rock. That helps us to understand pisé. Nature made all the +stratified rocks out of what was once fine loose earth and mud. Rivers +carried the mud out to sea. Waves pounded and gnawed the shores and got +down some more stuff. The tides went forth and back and shovelled and +levelled at the sea-bottom. Some more mud on top of that, and a few +hundred or thousand feet of the heavy water on top of that—and +Nature’s pisé was in its making. But why do these mud particles stick +together for ever even after that stratum is raised up high above the +sea and the pressure is discontinued? That is the counterpoint of the +<span class = "pagenum">96</span> +<a name = "page96" id = "page96"> </a> +whole problem. What is gravitation? Is it some form of magnetic or +electric energy? We don’t know. Do particles of mud grip and hold each +other if they are forced together close enough to be united by some sort +of magnetic or electric energy? Or do the particles only get a +‘mechanical’ grip on each other? However that may be, we seem to know +now that we can make them grip by bringing them closely together. It +would seem important, then, that we must bring as much of particle +surfaces together within any given cubic space as we possibly can; that +is, we must have as little of ‘holes,’ ‘empty spaces,’ pores and +channels as possible in the mass, in the pressed wall. This, then, would +in turn make it important that plenty of very fine (small) particles +must be present in the mass—and so well distributed among the +coarser particles as to be on hand close by wherever there can be one +more chance for a small particle to fill a little chamber that the +coarser particles would like to bridge over. We can think of how well +Nature was fitted for this work of shuffling over all the particles at +the sea-bottom and under great water pressure till she got every +particle into the niche where it would exactly fit. She used waves, +tides, and gulf streams as shovels and mixers and packers, and the water +above as ‘hydraulic rammer.’ Looking at the pisé matter in this way, it +would appear that both the <i>mixing</i> and the <i>shuffling</i> are of +vital importance. And by ‘shuffling’ I mean in this connection only +that the smaller and larger particles get a chance to shift over a +little during the process of pressing the earth together to hardness, so +that the pressure may not work only and exclusively in a straight +downward direction, but in a sort of wavy zigzag direction as +well—much as when a street-roller is working the macadam and +gravel a little forth and back at the same time as downward. I have +a great respect for old tools which are the outcome of long-time +experience and handed-down wisdom. I suspect the presence of some +of that sort of experience +<span class = "pagenum">97</span> +<a name = "page97" id = "page97"> </a> +in the rammer described in your book, p. 59. That tool would do the +necessary shifting while attending to its <i>main</i> intention: +hammering the mass solidly together downwards. Now for your hydraulic +rammer—is it advisable to make it blow or press only in a straight +line downward? Maybe there ought to be two or three kinds of strokes +alternating—one stroke with a rifled or wavy surface under the +rammer—and the next stroke with a <i>plane</i> +surface. . . . What sort of witchcraft enters into the +effect of <i>high frequency blows</i> as compared with blows with a +little longer intervals between? Do the strokes create also some +‘magnetic’ effect in the pounded earth-mass which helps to fasten the +particles to each other? And does this magnetic charge or friction heat, +or whatever it is, act more promptly if one keeps on ‘striking the iron +while hot,’ instead of letting the charge ‘evaporate’ and sneak away +between strokes? Two or three of my hairs are turning grey over these +questions alone. You compliment me by insinuating that I might stumble +across some fruitful idea for the forms or boxes if I speculate a little +more on the key-problem. Well, the thing won’t leave me alone, so I have +thought out several foolish variations and rejected them too. But the +last one seems to have a little more vitality, so if it will live till I +write my next letter I will tell you about it. One is so apt to follow +the temptation of ‘perfecting’ an apparatus—at the cost of getting +away from keeping it cheap, simple—and ‘fool-proof.’ By this time +the idea has grown ripe in my mind, so that I ought to write out a +little book on the pisé problem in Swedish and have it printed before +springtime. Something ought to be done. . . . I have to +ask you kindly to permit me to make use of the data contained in your +book. To this I will have to add what special precautions we must +observe as to foundations in a climate like ours. I intend to treat +only the pisé method. Cob and chalk methods are not applicable here, as +we have such materials only in a few unimportant spots.”</p> + +<span class = "pagenum">98</span> +<a name = "page98" id = "page98"> </a> +<p>Mr. Ellington has long been an admirer and a firm friend of England, +and he is good enough to regard his country as indebted to ours for the +introduction of pisé-building:</p> + +<p>“Let me tell you that the help you are giving me now—not me, +but my nation—will work as an additional bond that draws us more +closely towards each other. . . . Some of our people here +have always looked too much towards the South and too little towards the +West.”</p> + + +<p class = "headnote"><span class = "headnote"> +A Pisé-Builder’s School</span></p> + +<h6>PISÉ, PRACTICE AND PLANT</h6> + +<p>Now that so many able architects and enterprising bodies are +seriously taking up pisé-building, the improvement in plant and +technique should be both rapid and considerable. The School of Pisé +Building established at Hornchurch in Essex, by the Imperial Ex-service +Association, should alone provide us with much new and valuable +knowledge of a highly practical kind.</p> + +<p>It is there, for instance, that various types of shuttering and +rammers are being experimentally tested side by side, and their relative +efficiency under varying conditions ascertained. Under some conditions +it is probable that the floor and roof timbers (destined for use in the +house under construction) will be found the most economical and +satisfactory form of temporary “shuttering” for the making of the earth +walls.</p> + +<p>The pisé “Test-House,” built by Messrs. Alban Richards at their +Ashstead works, was built in this way, and proved highly +satisfactory.</p> + +<p>Another effective and more generally applicable form of shuttering +(designed and manufactured by the same firm) is illustrated in the +diagram reproduced below. It should be observed that wedges intervene +between the movable shutters and the uprights.</p> + +<p>The method of employment of the “Mark V” shuttering +<span class = "pagenum">99</span> +<a name = "page99" id = "page99"> </a> +is well illustrated by the bird’s-eye view showing the Newlands cottage +under construction.</p> + +<p class = "headnote"><span class = "headnote"> +Alternative Shutterings</span></p> + +<p>In this matter of shuttering there is still, however, great scope for +improvement, and it may be hoped that soon ingenuity and experience will +jointly produce a complete pisé plant perfectly fulfilling all the many +conditions enumerated earlier in the book.</p> + +<p>Shuttering made by riveting plain galvanised sheet iron to one side +of a corrugated sheet has the qualities of lightness, smoothness, +cheapness, and rigidity, and the claims of the inventor and patentee are +now being put to the test in actual building.</p> + +<p class = "illustration"> +<img src = "images/pg99.png" width = "441" height = "465" +alt = "see caption"></p> + +<p class = "caption"> +PATENT SHUTTERING FOR PISÉ DE TERRE<br> +<i>By W. Alban Richards and Co.</i></p> + +<span class = "pagenum">100</span> +<a name = "page100" id = "page100"> </a> +<p>There now seems little doubt but that pisé blocks will be largely +used for partitions and chimney stacks where the soil is good enough, +and experiments are being made with a view to discovering the best and +cheapest way of making earth slabs similar to those of coke-breeze and +concrete.</p> + +<p>The size aimed at is 18 in. by 18 in. by 3 in., the edges to be +tongued and grooved.</p> + +<p>Certain “concrete” machines seem to lend themselves to adaptation for +the making of earth blocks, but it is necessary to remember that sharp +blows are required rather than a steady pressure, and also that we are +working with a <i>dry</i> material. The ordinary primitive way of making +pisé blocks is indicated below.</p> + +<div class = "float"> +<p class = "illustration"> +<img src = "images/pg101.png" width = "241" height = "156" +alt = "see caption"></p> + +<p class = "caption smaller"> +PISÉ HAND RAMMERS</p> +</div> + +<p>The hand-rammers are undoubtedly worth study and careful design. +A set of three seems to meet all ordinary requirements, and those +shown on p. 101 may be taken as typical. They should be of hard-wood, +smoothly finished, and provided with long handles. They should be +9 in. to 12 in. long, and about 5 in. by 4 in. at maximum +cross section.</p> + +<p>In the sketch they are shown “narrow-ways-on.” No. 1 is used for +preliminary pounding and final finishing, No. 2 for general +consolidating, and No. 3 for working along the edges, against +window stops, and under cross-ties.</p> + +<p>A South African correspondent, Major Baylay, makes interesting +comment as regards rammers and local pisé practice:</p> + +<p class = "headnote"><span class = "headnote"> +South Africa</span></p> + +<p>“My experience of all black labour is, that they won’t put any ‘guts’ +into it. They therefore want fairly heavy rammers, which they can lift +and drop, say a foot, and which will do the rest for them. The heat of +the sun and extreme dryness of atmosphere out here make it advisable to +cover up completed courses at once with sacking, moist for choice, +otherwise it is liable to dry out too quickly and crack. It dries out +uncovered at night very well, when there is no rain.</p> + +<span class = "pagenum">101</span> +<a name = "page101" id = "page101"> </a> +<p>“The red loams of South Africa, where not too sandy, make excellent +pisé. They or their equivalent are found almost everywhere. In the dry +state they set so hard that moisture added just before ramming is +useless. A large heap must be made, well damped and covered over +with moist sacking, and left until the moisture is distributed +throughout the mass. When about four or five days old, in ordinary +weather, the earth is ready to use—viz., just wet enough to bind +when gripped in the hand. It should be passed through a sieve. +I use a sort of ‘chicken run,’ 8 ft. long, and throw the earth +on to it before using. Six feet of it is ½-in. mesh, and 2 ft. +¼-in. mesh; the reason for this is that, if the earth is a little too +dry, it does not always bind well with the previous layer. Therefore, +put a few petrol tins of the fine earth into the shuttering first in +order to ensure good bond, and throw the coarser stuff in after.”</p> + +<h6 class = "ital"> +Second Note by Major Baylay, Peter Maritzburg, Natal, South Africa</h6> + +<p>“I have completed a small building, and though weather conditions +have been as bad as possible, it is sound and very satisfactory.</p> + +<p>“In my opinion, pisé-building should not be attempted in the rainy +season in Africa. Earth contains too much +<span class = "pagenum">102</span> +<a name = "page102" id = "page102"> </a> +moisture, and the power of the sun dries it out too quickly and causes +cracks.</p> + +<p>“<i>Re</i> plastering. I covered the outside and inside with a +mixture of 6 earth, 2 sand, 1 blue (Hyd.) lime, the earth +being the red, rather ‘fat’ earth found everywhere, and the same stuff +the house is built of. It is put on thin with a trowel, after damping +the wall. When it dries and cracks, rub all over with a sacking pad +covered with the plaster mixture, but wetted to a thin cream +consistency. It may sound an odd method, but the natives do this work +well, and the result is as good as one can wish for. You can put tar or +any wash (No. 6) on this.”</p> + + +<p class = "headnote"><span class = "headnote"> +Soils</span></p> + +<h6>SOILS</h6> + +<p>Were it not for the fact (often somewhat embarrassing) that soil +quite incapable of making good pisé will none the less produce +enthusiastic pisé-builders, a warning as to the vital importance of +the earth being really suitable might seem superfluous.</p> + +<p>The author has found some of the staunchest champions of +pisé-building living on and valiantly struggling with stiff glutinous +clay and almost pure sand.</p> + +<p>Even the most vigorous optimism can achieve little under such adverse +conditions unless soil-blending be resorted to, and even so, +pisé-building begins to lose points in the matter of economy directly +complications of this sort are introduced.</p> + +<p>Fortunately, however, England is well off in the matter of pisé +soils, the red marls being amongst the very best.</p> + +<p>A study of the country, or, failing that, of the geological maps, +will reveal a great tract of this earth extending diagonally right +across England, from Yorkshire down into Devonshire, where it ends +conspicuously in the beautiful red cliffs about Torquay.</p> + +<span class = "pagenum">103</span> +<a name = "page103" id = "page103"> </a> +<p>There is a large area of the stuff in the Midlands, notably in +Warwickshire, with lesser patches here and there about the country.</p> + +<p>Second only to the red marls come the brick earths, which, +fortunately, are also widely distributed.</p> + +<p>“Brick earth” is merely clay that has been well weathered and +disintegrated under the action of wind, rain, frost, and organic agents, +the sulphides having become oxides, and what was a cold intractable +slithery mass having become merely a “strong” and binding earth.</p> + +<p>It is probable that even stiff clay, if dug in the summer or autumn, +and left exposed for a winter, would prove sufficiently reformed to be +quite amenable for pisé building in the spring.</p> + +<p>After the marls and the brick earths there is an endless variety of +soils that will serve well for pisé-building—some, of course, +better than others, but all, save the extremes (the excessively light +and the excessively clayey), capable of giving good results under proper +treatment.</p> + +<p>Before putting pisé construction actually in hand, however, the +intending builder will do well to submit samples of his earth to some +competent authority, that they may receive his blessing.</p> + +<p>A fistful taken from a depth of 9 in., and another from say +2 ft. below the surface, should give sufficient evidence as to the +soil’s suitability or the reverse.</p> + + +<div class = "footnote"> +<p><a class = "tag" name = "note4" id = "note4" href = "#tag4">4</a> +The introduction of a damp-course and the provision of gutters at the +eaves greatly reduce the function of the masonry base in modern +work.</p> + +<p><a class = "tag" name = "note5" id = "note5" href = "#tag5">5</a> +“The pisé does not admit any vegetable or animal substances. In mud +walls they put straw, chopped hay, hair, flocks, wool, etc., to make the +mud adhere to the wood, or laths; whereas the workmen who build in pisé +are careful to pick out the least straw or the smallest bit of root +which remains in the earth: in short, the pisé is a mineral substance +imitating stone, consequently anything that can slake or rot must be +excluded.”</p> + +<p><a class = "tag" name = "note6" id = "note6" href = "#tag6">6</a> +India.</p> + +<p><a class = "tag" name = "note7" id = "note7" href = "#tag7">7</a> +“A convenient arrangement might be: to make the lower and upper +connecting bars alike, to raise the side boarding a few inches above the +upper bars, which, when embedded, might be allowed to remain and become +the lower ones of the next course; the external apparatus being shifted +by taking out the pins and slipping off the stanchions and planks to be +reapplied to the upper bars already in position to receive them.”</p> + +<p><a class = "tag" name = "note8" id = "note8" href = "#tag8">8</a> +This was specified because it was the best material near the site.</p> +</div> + + +<!-- page 104 --> + + +<span class = "pagenum">105</span> +<a name = "chapIII" id = "chapIII"> </a> + +<h3>III<br> +<i>CHALK</i></h3> + +<!-- page 106 --> + +<span class = "pagenum">107</span> +<a name = "page107" id = "page107"> </a> + +<h4>III<br> +<i>CHALK</i></h4> + + +<h5><a name = "chapIII_I" id = "chapIII_I"><ins class = "correction" +title = "there are no sections II, III...">§ I.</ins></a> +General</h5> + +<p><span class = "firstword">Chalk</span>, as a source of lime, has +always been of high importance to builders, and, until improved +transport brought alien materials into its old preserves, chalk was in +general use for walling in the form of roughly squared blocks.</p> + +<p>Chalk again forms the basis of a compost that, used in the form of a +stiff paste, has been largely employed for building from the earliest +times down to the present.</p> + +<p>“Pisé de Craie,” or chalk consolidated by ramming within a casing, is +a form of building that has been long held in high repute in France and +elsewhere, but which has only recently been given a serious trial in +England.</p> + +<p>Chalk in all these forms, if fairly dealt with and reasonably +protected from the weather, is a most amenable and satisfactory material +to build with.</p> + +<p>The last-named method particularly seems to promise results that +should satisfy the most exacting critics of the unconventional, as it +assuredly does those who inhabit the cottages so constructed.</p> + +<p>The several systems of chalk construction are fully dealt with in the +pages that follow.</p> + +<p><i>Chalk Compost: Historical.</i>—At the Ancient British +village on West Down, Chilbolton, some five miles south of Andover, +delving archæologists have brought to light undeniable fragments of +chalk “Daub,” with the wattle marks still clearly showing upon them.</p> + +<p>This discovery is chiefly of academic interest, though +<span class = "pagenum">108</span> +<a name = "page108" id = "page108"> </a> +it is a pretty refutation to those who regard any building material save +brick and stone as “new-fangled,” and it should also serve to hearten +the doubters and the timid amongst us who seek historic sanction for any +departure from current building practice.</p> + +<p><i>Composition and Uses.</i>—In the Andover district Chalk +Compost or “Chalk Mud,” as it is called locally, is prepared and used as +follows:</p> + +<p>The chalk is dug out in the autumn, and the frost allowed to play on +it during the winter. In the spring building starts, and the weathered +chalk is spread all around the outside of the walls. Straw is sprinkled +on it and it is then well trodden, usually by the workers, but sometimes +by horses. Sometimes chopped straw is added, sometimes unchopped straw +is sprinkled on. The quality of the walls depends very largely on the +preparation—that is, in getting the mud to the right +consistency—and the old hands know by experience when it is +ready.</p> + +<p>The compost is lifted on the wall by a fork and another man stands on +the wall and treads it in. It is then chopped down straight with a +spade. Some of the naked walls at Andover show traces of the courses, +which are usually something under 2 ft. in height.</p> + +<p>Where a course has to be left unfinished it should be ended with a +diagonal ramp so as to splice in with the work that follows.</p> + +<p>Some of the old builders seem to have been somewhat catholic in their +conceptions as to what constituted “chalk,” and vague patches of earth, +loose flints and other stray substances not infrequently mar their work +and sometimes seriously reduce its strength.</p> + +<p>As a general rule, the finer the chalk the stronger and more durable +is the walling.</p> + +<p>What is aimed at is a conglomerate of small chalk knobs cemented +together by a matrix of plastic chalk and straw, the whole forming as +dense a mass as possible.</p> + +<span class = "pagenum">109</span> +<a name = "page109" id = "page109"> </a> +<p>Grinding in a mortar-mill would probably reduce all the chalk to an +amorphous powder, which would not be desirable, and in any case such +mechanical mixing is quite unnecessary.</p> + +<p>Building by ramming the moist compost between timber shutterings does +not appear to have been practised in the past, though there is nothing +against the method except its tendency to delay the drying out.</p> + +<p>The drying of each course takes several days, depending on the +weather. A course is usually laid right round the building. It must +be covered up at night in case of rain, and when it is hard another +course is laid on, and so on till completion. The aim is to build during +the summer and autumn, and when the moisture has dried out, to render +the exterior.</p> + +<p>Where brickwork is used with chalk compost it is generally bonded +<ins class = "correction" title = "not an error">in in</ins> the +ordinary way, but block-bonding the depth of a chalk course is a better +way of doing it.</p> + +<p>The exterior corners of chalk buildings are the vulnerable points, +and these should therefore be well rounded off.</p> + +<p><i>Timber.</i>—In the old work nothing seems to have been done +to prevent woodwork built in to the compost from decaying, though in +many cases it has survived surprisingly. In any new work, however, +proper ventilated air-spaces should be contrived or the timber ends +treated with some preservative.</p> + +<p>The door and window frames are fixed to fairly large pieces of wood +built in across the thickness of wall, and other woodwork is fixed to +wood blocks built <ins class = "correction" title = "not an error">in +in</ins> a similar way.</p> + +<p>Picture-rails should be provided in all rooms, as chalk walls are apt +to flake and chip if nails are driven into them.</p> + +<p>Lintels are usually of wood, and when plastering is carried down over +these some form of key must of course be provided to hold it.</p> + +<p class = "headnote"><span class = "headnote"> +Winter Work Barred</span></p> + +<p><i>Frost.</i>—New work must not be exposed to frost or there +will be danger of collapse, and winter work is barred out for this +reason.</p> + +<span class = "pagenum">110</span> +<a name = "page110" id = "page110"> </a> +<p><i>Repairs.</i>—Chalk compost walls are not easily repaired in +that material, and bricks are generally used, well bonded in.</p> + +<p><i>Chimneys.</i>—Chimneys, too, are usually of brick, though +there would seem no reason against the flues being carried up in chalk, +especially if clay pipe linings were used.</p> + +<p>The chimney-stacks above the roof might well be built in flint, the +corners being rounded off in deference to the peculiarities of the +material.</p> + +<p><i>External Rendering.</i>—It is of the first importance that a +good weather-tight skin be maintained, and many old buildings have +suffered through neglect of this precaution.</p> + +<p>The rendering was often of the poorest quality, more mud than lime, +and the constant repairs that the indifferent materials necessitated has +resulted in many of the old cottages becoming patchworks of variegated +plaster blotches, when not whitewashed over, which give an impression of +dilapidation by no means warranted by the facts.</p> + +<p><i>Rendering.</i>—Given a good skin, however, of cement or +cement and lime, a chalk conglomerate wall will last indefinitely. +So vital is the skin that it is as well to put it on in two good +coats—rounding off all the corners and finishing it either with +slap-dash or rough from the wooden float.</p> + +<p>Also, to ensure its proper adhesion throughout, wire-netting may be +used as reinforcement—being secured to the face of the chalk wall +by means of cross netting or wires laid on the wall as the building +rises.</p> + +<p>If the netting be of a fine mesh it also serves as an absolute +barrier to vermin, though pounded glass incorporated in the base of the +wall is equally effective.</p> + +<p><i>Strength.</i>—Provided the wall has dried out thoroughly, +any of the ordinary loads occurring in a two-storied house can be borne +with ease.</p> + +<p>Chalk conglomerate walling, however, has no great lateral strength, +and it should not be asked to stand up to thrusts.</p> + +<p>The roof, therefore, must be well tied, and should sit on the +building merely as a lid.</p> + +<p class = "illustration"> +<span class = "pagenum">110</span> +<a name = "fig110a" id = "fig110a"> </a><br> +<img src = "images/pic110a.png" width = "441" height = "646" +alt = "see caption"></p> + +<div class = "caption narrow"> +<p class = "caption"> +<span class = "smallcaps">Details of Chalk Construction at +Amesbury.</span><br> +(From a sketch by W. R. Jaggard, F.R.I.B.A., the copyright of the +Department of Scientific and Industrial Research.)<br> +<a href = "images/pic110a_large.jpg" target = "_blank">Larger +View</a></p> +</div> + +<p class = "illustration"> +<span class = "pagenum">111</span> +<a name = "fig110b" id = "fig110b"> </a><br> +<img src = "images/pic110b.png" width = "546" height = "294" +alt = "see caption"></p> + +<div class = "caption wide"> +<p class = "caption"> +<span class = "smallcaps">Chalk Construction at Amesbury, +Wilts.</span><br> +(From a sketch by W. R. Jaggard, F.R.I.B.A., the copyright of the +Department of Scientific and Industrial Research.)</p> +</div> + +<span class = "pagenum">111</span> +<a name = "page111" id = "page111"> </a> +<p><i>Roof.</i>—Though thatch is the traditional roofing material +of chalk cottages, any other will serve that is permanent and good of +its kind.</p> + +<p>The only special demand that chalk walls make is that the eaves shall +be generously overhung for their better protection from the weather.</p> + +<p>Where, in later years, the boldly projecting thatch has been +thoughtlessly replaced by a slate roof with meagre eaves, or with none +at all, the walls have suffered accordingly.</p> + +<p class = "headnote"><span class = "headnote"> +Garden Walls</span></p> + +<p><i>Garden Walls.</i>—A chalk garden wall must be afforded just +as much protection as the wall of a house and on both sides.</p> + +<p>The hat with which it is provided is of the highest importance to the +health and longevity of the walling.</p> + +<p>Examples of garden wall copings are given in the sketches shown +below.</p> + +<p class = "illustration"> +<img src = "images/pg111.png" width = "428" height = "354" +alt = "see caption"></p> + +<p class = "caption smaller"> +WALL COPINGS.</p> + +<span class = "pagenum">112</span> +<a name = "page112" id = "page112"> </a> +<p><i>House Walls.</i>—Chalk conglomerate walls rarely exceed 18 +in. in thickness, and are usually the same upstairs as down.</p> + +<p>A plinth of the same thickness as the chalk wall it supports is +usually carried up 6 in. to 18 in. above the ground level in +rubble-work, flint, or brick, being known as the “Underpin Course.” Any +of the stock damp-courses are suitable, but they must be well and truly +laid, as damp feet are nearly as deleterious to a chalk wall as a leaky +or inadequate hat.</p> + +<p>No special tools are required for this method of building, an +ordinary farm fork for lifting and a spade for the final chopping down +of the wall faces being all that are necessary.</p> + +<p>A house built during the summer is usually fit for occupation the +same autumn.</p> + +<p><i>Old Examples.</i>—Those who may wish to see buildings in +chalk conglomerate, both old and new, would do well to visit some such +typical chalk district as that lying about Andover in Wiltshire.</p> + +<p>It should, however, be constantly borne in mind that most of the old +cottages were somewhat unscientifically erected by their original +jack-of-all-trades occupiers, that damp-courses and Portland cement were +unknown, and that the advantages of proper ventilation and the causes of +dry-rot were discoveries yet to be made.</p> + +<p>Secondly, a large number of these cottages have been sadly neglected +either recently or in the past, and they bear the disfiguring marks of +their ill-treatment upon them now.</p> + +<p>But a chalk cottage that is well found in the beginning, and that is +reasonably well cared for subsequently, has nothing to fear from +comparison with cottages built in the most approved manner of the more +fashionable materials.</p> + +<p>Mr. James Thorold gives the following particulars of a block of three +chalk cottages recently built for Sir George Cooper on his estate at +Hursley, near Winchester:</p> + +<span class = "pagenum">113</span> +<a name = "page113" id = "page113"> </a> +<p>“The chalk walling was done by Messrs. A. Annett and Son, of +Winterslow, near Salisbury, where this method of building has been kept +alive from olden days. It consists of working up the soft upper strata +of the chalk by putting a bed of it 4 ft. 6 in. thick on the +ground, watering and treading it to a sticky consistency with the feet, +working in shortish straw at the same time. When thoroughly mixed by the +builder’s mate, he lifts up a forkful to the builder working on the wall +immediately above him, the latter catches the chalk, dumps it down on +the top of the wall, building an 18 in. course all round. As soon as the +weather has dried this sufficiently he goes round with a sharp spade +squaring up both sides of the wall. As this work is greatly dependent on +the weather it is well if the men have other work to fall back on, and +that building operations should be commenced in the spring or early +summer. The wall is built 18 in. thick to the first floor joists and 14 +in. above. Chalk in itself being very absorbent of moisture, the usual +plan is to render the outside of the wall with a lime mortar, which, +however, requires renewal every few years. To obviate this we fixed with +long staples 1¼ in. mesh wire-netting over the outside surface of the +wall to give a reinforcement for a rendering of hair mortar and cement +gauged in proportion of 1 to 2 respectively, and left rough from the +trowel. This rendering was done at a cost of 3<i>s.</i> 3½<i>d.</i> per +square yard, which is a substantial addition to the cost of the walling, +but so far there is no sign of a crack or hollow place behind it, and +the cottages have kept very dry. The walls were finished off with a +limewash containing Russian tallow and copperas.<a class = "tag" name = +"tag9" id = "tag9" href = "#note9">9</a></p> + +<p class = "headnote"><span class = "headnote"> +Cost of Three Cottages</span></p> + +<p>“As regards the cost of this block of three cottages, the result is +obscured by the fact that tall chimney-stacks with ornamental bricks and +appropriate foundations were built and reinforced leaded lights were +used in the windows +<span class = "pagenum">114</span> +<a name = "page114" id = "page114"> </a> +to keep the building in character with the other cottages on the estate, +but at the time we estimated that the chalk walling saved a sum of £54 +as against the amount we should have had to have spent in carrying out +the building with bricks made on the estate, and this had to include +lodging money and profit, the builders being independent men. The +ornamental chimney-stacks were put in for the sake of appearance, flues +built up in the chalk being entirely satisfactory and fireproof. The +foundations are either flint or brick with a slate damp-course.</p> + +<p>“I consider that for a chalk country this method of building has many +advantages.</p> + +<p class = "hanging"> +“(1) It saves cartage.</p> + +<p class = "hanging"> +“(2) It can be carried out by a skilled labourer who can be otherwise +employed during unsuitable weather.</p> + +<p class = "hanging"> +“(3) No fuel is required as in burning bricks.</p> + +<p class = "hanging"> +“(4) If a suitable rendering is employed to keep it weatherproof, and a +good damp-course on the foundations, the cottages are nice and dry and +keep an equable temperature, chalk being a good non-conductor.</p> + +<p>“Sir George wonders if any method could be devised by chemical means +to harden the chalk and make it weatherproof; if this could be done it +might save the expense of the cement rendering.”</p> + + +<h6>CHALK CONGLOMERATE</h6> + +<p>From <i>Country Life</i>, February 23rd, 1901:</p> + +<p>“Soft chalk is practically mud, yet Dr. Poore, one leading authority +on rural hygiene, had his model hygienic cottage built with it at +Andover, just outside the boundaries, in order to escape the tyranny of +the bye-laws. In several other places this material has been used time +out of mind.</p> + +<span class = "pagenum">115</span> +<a name = "page115" id = "page115"> </a> +<p>“The white cottages on the Wiltshire Downs are as good as any in +England.”</p> + +<p class = "illustration"> +<span class = "pagenum">114</span> +<a name = "fig114a" id = "fig114a"> </a><br> +<img src = "images/pic114a.jpg" width = "445" height = "291" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">Three Chalk Cottages at Hursley +Park</span></p> + + +<h6>THE WINTERSLOW COTTAGES</h6> + +<p>From <i>Country Life</i>, April 6th, 1901:</p> + +<p>“The white chalk cottages of the scattered straggling village are +found in every sort of position. They must not be confounded with the +cottages of rock chalk at Medmenham. You might almost call them mud +cottages.</p> + +<p>“The house is generally both planned and constructed by the +owner.</p> + +<p>“. . . The soil is only a few inches deep, soft chalk lies close to +the surface and can be dug out with a spade. This is a very suitable +material in the district and costs nothing but the labour of +digging. . . .</p> + +<p>“On the downs there is a constant lack of water; that which falls in +the shape of rain is therefore very precious, and in some cases is +indeed the only kind available. But a large tank or artificial well is +needed to contain it, and the pit from which the chalk is dug out can be +made to serve the purpose. . . . One was made watertight +by means of a lining of concrete, and held enough water to keep the +family going through all the dry season.</p> + +<p>“In another house . . . the chalk-pit had been utilised to form a +large and convenient cellar. . . .</p> + +<p>“Most of them (the cottages) . . . are on two floors, with parlour, +kitchen, back kitchen and so forth on one, and the bedrooms on the +other. In the preparation of the chalk, the method followed is that of +treading it into a kind of rubble, and adding a proportion of straw and +a small quantity of lime.</p> + +<p class = "headnote"><span class = "headnote"> +Expensive Scaffolding Avoided</span></p> + +<p>“There is a local builder who will run up the shell of a house for a +matter of £100, more or less, according to its +size. . . . Most of the cottages are literally hand-made. +A skilful architect who visited the Winterslow cottages +<span class = "pagenum">116</span> +<a name = "page116" id = "page116"> </a> +felt sure that boards must be used to keep the walls straight, but he +was wrong. The chalk is shovelled up and the walls are kept straight +without line or plummet. No expensive scaffolding or machinery is +employed. Yet the walls come out beautifully in the end, the colour +being an exquisite soft white. They are about 18 in. thick, and the +slowness of their construction has one good effect, it gives them time +to dry. No point is of more importance than this. It is advisable not to +put on any rough-cast, plaster, or paper for at least twelve months, as +doing so will prevent the moisture from exuding. One or two of the +little cottages were slightly damp, but the majority were as dry as +tinder. The thickness of the walls helps to render the cottage more +comfortable, to make it cool in summer and dry in winter.</p> + +<p>“One word should be added in regard to soft chalk as a building +material. Where it can be obtained in the garden at a few inches depth, +and especially where the cottager is his own architect and builder, it +can be most heartily recommended, but there are obvious objections to +its transportation to districts where it is foreign.</p> + +<p>“The village itself is a very homely and irregular one without a +single dwelling of any pretence. The country lying adjacent to Salisbury +Plain consists of broken, sparsely peopled downland, and very ornate or +finished cottages would be out of keeping, but they would not look so +well copied in a very rich, heavily timbered country.”</p> + + +<h6>RATS AND CHALK</h6> + +<p><i>Note.</i>—Conglomerate chalk is, like cob, vulnerable to the +attacks of a really determined rat.</p> + +<p>The outer defences provided by the exterior rendering can be backed +up by the mixing in of broken glass or sharp flints with the substance +of the wall, where such attacks are likely.</p> + +<p class = "illustration"> +<span class = "pagenum">116</span> +<a name = "fig116a" id = "fig116a"> </a><br> +<img src = "images/pic116a.jpg" width = "570" height = "394" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">Marsh Court, Hampshire.</span></p> + +<p class = "illustration"> +<span class = "pagenum">117</span> +<a name = "fig116b" id = "fig116b"> </a><br> +<img src = "images/pic116b.jpg" width = "501" height = "395" +alt = "see caption"></p> + +<p class = "caption"> +<span class = "smallcaps">Brick-and-chalk Vaulting at the Deanery +Garden, Sonning</span></p> + + +<span class = "pagenum">117</span> +<a name = "page117" id = "page117"> </a> +<p class = "headnote"><span class = "headnote"> +Block Chalk</span></p> + +<h6>BLOCK CHALK</h6> + +<p>“Chalk” is a term somewhat loosely used to denote the soft white +limestone—the “<i>Creta Scriptoria</i>”—that is cousin to +Marl on one side and to Ragstone on the other.</p> + +<p>In its purest form chalk consists of over 95 per cent. of carbonate +of lime in the form of fine granular particles held together by a +calcareous cement, its organic origin being clearly traced in the +remains of the minute sea creatures with which it abounds.</p> + +<p>Hewn blocks of chalk have been used for walling and vaulting from +immemorial times, and, where not exposed to direct erosion by the +weather, remain to this day as clean-cut as when they were first +quarried and a very great deal harder.</p> + +<p>The filling in of the great vaults at Salisbury Cathedral and in the +Bishop’s Palace are of chalk, whilst innumerable lesser buildings of +more or less antiquity still remain to us as monuments to the excellence +and durability of this stone.</p> + +<p>Chalk, too, was often used in combination with flint or brick to +build the engaging chequer-work walls that embellish so many downland +villages.</p> + +<p>At Medmenham there are cottages both old and new of hewn rock chalk, +and both the Berks and Bucks banks of the Thames have many buildings to +show of this beautiful material.</p> + +<p>Amongst present-day architects Sir Edwin Lutyens was the first to +give hewn chalk an opportunity of showing its quality in serious +architecture, Marsh Court in Hampshire being an instance of more than +local celebrity.</p> + +<p>In the great walls at the Bishop of Winchester’s palace, Farnham +Castle in Surrey, the old builders appear to have used bricks, limestone +and chalk proper, according as the several materials were delivered, +quite indifferently, and with results altogether delightful.</p> + +<span class = "pagenum">118</span> +<a name = "page118" id = "page118"> </a> +<p>Not all chalk is suitable for building, that near the surface being +often far gone in decay and much too friable for such a purpose.</p> + +<p>Even when apparently sound blocks have been gotten they are not +infrequently found to be crossed in all directions by planes of weakness +along which they are apt to fall to pieces in the handling.</p> + +<p>From this cause the “waste” is sometimes considerable.</p> + +<p>The well-known building “stones” from the quarries of Beer, Sutton, +and Tottenhoe in Devonshire are really chalk, but in a form not readily +distinguishable from ordinary free-stone.</p> + +<p>The longer that chalk blocks are kept to dry before building-in the +better, and the sun and wind of at least a year should be allowed free +play upon them to dry out their natural sap and render them +“frost-proof.”</p> + +<p>During the drying-out process the chalk should, if possible, be +protected from the rain.</p> + +<p>For years after being built into the walls of a house, chalk will +continue to dry and harden.</p> + +<p>But it is essentially a somewhat porous material, and will quickly +revenge itself on those neglecting its just demands for a sound roof and +a proper damp-course.</p> + +<p>In exposed situations new chalk walling is liable to allow the +penetration of moisture under the pressure of the wind unless a cavity +is provided or unless the surface is treated with a silicate or other +“vitrifying” fluid.</p> + +<p>Chalk, however, has one shining virtue in common with its great +antithesis—it improves mightily with keeping.</p> + +<p>Chalk walls sometimes have youthful vices in the way of porosity that +entirely disappear with advancing years through the closing up of the +surface pores, which eventually makes a cavity and inner lining +superfluous.</p> + +<p class = "footnote"> +<a class = "tag" name = "note9" id = "note9" href = "#tag9">9</a> +See recipes for Whitewash in <a href = "#appI">Appendix (I)</a>.</p> + + +<span class = "pagenum">119</span> +<a name = "chapIV" id = "chapIV"> </a> + +<h3>IV<br> +<i>UNBURNED CLAY AND EARTH BRICKS</i></h3> + +<!-- page 120 --> + + +<span class = "pagenum">121</span> +<a name = "page121" id = "page121"> </a> + +<h4>IV<br> +<i>UNBURNED CLAY AND EARTH BRICKS</i></h4> + + +<h5 class = "smallcaps">Sun-dried Bricks</h5> + +<p>The use of sun-dried bricks in this country, is, for no very apparent +reason, almost entirely restricted to East Anglia. There it has been +used for generations with entirely satisfactory results.</p> + +<p>Mr. Skipper of Norwich writes of the material as follows:</p> + +<p class = "space"> +“Who, travelling from Norfolk to London, whether by the Ipswich or +Cambridge line, has not noticed the numerous colour-washed or black +(tarred) cottage, farmhouse and agricultural buildings scattered +practically all along the countryside? Some of these are of studwork and +plaster, some of wattle and daub, but many are built of clay made up +into lumps, sun-dried, and built into the walls with a soft clay-mixture +as mortar. No lime <i>need</i> be used, though sometimes it is mixed +with the clay mortar. The preparation, digging, exposure and mixing with +short straw are similar to the Devonshire ‘cob’ work, but in these parts +the worked clay is thrown into moulds, and lumps are formed of, say, 18 +in. by 12 in. by 6 in., or 18 in. by 9 in. by 6 in. for +large sizes, and for inside walling or backing to brick-faced walls, 18 +in. by 6 in. by 6 in. The walls, naturally, are rough in +texture and the joints are generally stopped up and besmeared with a +thin coating or almost a wash of clay. This coating sometimes has lime +mixed with it, but it is not necessary. This is all that is needed to +complete the walling, and there is a building—a malting, +<span class = "pagenum">122</span> +<a name = "page122" id = "page122"> </a> +that any one can see at Tivetshall Station on the Ipswich line, about +200 ft. long, 45 ft. or 50 ft. wide and three floors high, built of +lumps 18 in. by 12 in. by 6 in.—that has stood the weather +and weight of its roof for forty years built in this way; 12 in. is the +thickness of its walls. A further stage in finish is to give the +walls two or three coats of coal tar, but it is not essential, though +desirable where stock are kept, as cattle are rather fond of licking the +clay, and they do not use their horns much when walls are tarred. The +highest finish in this work is to cast sand on the last coating of tar +before it is quite dry, and then to colour or whitewash on this. This +accounts for the variety of colourings seen in these buildings, some +even of a kind of pink or red; while some yellow or buff, beside the +white and the black or tarred buildings, and all huddled together or +standing apart, whether covered with thatch or red pan or flat tiles, +look remarkably in harmony with their surroundings. These lump walls +are, of course, built on a base of brickwork, about 18 in. or 2 ft. +high, to keep them free from damp. This kind of walling can be built for +<i>at least</i> 15 per cent. or 20 per cent. cheaper than ordinary +9 in. brickwork. Thin as these walls are compared with those of +‘cob’ houses, they are noted for being warm in winter and cool in +summer. When suitable clay is procurable a local builder almost +invariably uses clay lumps when building a house for himself, though to +gratify a whim perhaps, he will case the outside walls—especially +the front next the street or road—with brickwork. But clay lumps +he carefully reserves for inside walls and weight-carrying linings to +the outside walls, bonding the two together very much in the same way as +two 4½ in. ‘cavity walls’ are bonded. I am not suggesting that this +walling is as interesting artistically as ‘cob,’ but I do suggest it is +a practical, sensible and <i>dry</i> walling, and if properly done it +will ‘last for ever,’ as a local builder repeatedly said to me when +speaking of it. One can easily see why +<span class = "pagenum">123</span> +<a name = "page123" id = "page123"> </a> +the cost is light—the sun and the winds do the drying in the +spring months, and no coals are required, and also the clay is often +found on the building site, hence no cartage. Actual building work +naturally goes quickly, as the lumps are large. There is another +important point to notice. One may see a building complete with its roof +on and occupied by its tenant while still awaiting an outside casing of +brickwork to be built round it, either with a view to greater protection +or for the mere vanity of the owner, for while thus left unprotected the +lump walls take no harm from even winter exposure. Now to be quite +practical in these extremely practical days, I venture to suggest +that the use of clay lumps at least for inside walls and linings of +outside walls would be an immense boon to the numerous cottage-building +schemes now being projected. We must not forget that comparatively few +bricks will be available this year, while the cottages are wanted at +once. Can these few bricks be better used than by forming foundations +and chimneys for the clay-lump walls of these cottages? I think +not. The cottages could, of course, be occupied in the late summer or +autumn of this year, and next year when bricks will be more plentiful +perhaps the brick casings could be added, if brickwork <i>must</i> +complete them. I make this strictly utilitarian suggestion solely +to meet a very urgent and deep national need. Personally, I prefer +the sight of a cottage built and finished in the old-established method +of the locality. Unskilled labour only is required, working under +intelligent supervision, hence immediate employment for a great number +of men would be provided.”</p> + +<p class = "headnote"><span class = "headnote"> +Use for Unskilled Labour</span></p> + +<p class = "illustration"> +<a name = "fig122a2" id = "fig122a2"> </a><br> +<img src = "images/pic122a2.jpg" width = "436" height = "293" +alt = "see caption"></p> + +<div class = "caption narrow"> +<p class = "caption"> +<span class = "smallcaps">A Row of Clay-lump Cottages.</span></p> +<p class = "caption long"> +The front has been plastered and panelled out. In the upper part of the +stable building, seen in the foreground, the clay-lumps are shown +exposed.</p> +</div> + +<p class = "illustration"> +<span class = "pagenum">123</span> +<a name = "fig122b" id = "fig122b"> </a><br> +<img src = "images/pic122b1.jpg" width = "440" height = "264" +alt = "see caption"></p> + +<p class = "illustration"> +<img src = "images/pic122b2.png" width = "440" height = "274" +alt = "see caption"></p> + +<div class = "caption narrow"> +<p class = "caption"> +<span class = "smallcaps">Engineering Workshops.</span></p> +<p class = "caption long"> +Built twenty years ago. The walls are thoroughly sound, despite constant +vibration, and are perfectly dry, except the brick face, which was added +for effect.</p> +</div> + +<p class = "space"> +The use of sun-dried bricks for the interior partitions of cob and pisé +cottages is worth consideration, as the nature of these materials +demands a thickness of wall which is too wasteful of space to be +acceptable in mere partitioning.</p> + +<span class = "pagenum">124</span> +<a name = "page124" id = "page124"> </a> +<p>Of the strength of clay-lump walls, there is no question. It was +recently necessary to cut a new doorway in the old clay-lump wall of a +large traction-engine garage, and the blocks removed were thrown into a +heap upon the ground.</p> + +<p>The clay happened to be needed for other purposes, for which it had +first to be broken up.</p> + +<p>Ordinary hammers proved entirely ineffective, and it was not until +heavy sledges were used that the lumps could be smashed.</p> + +<p>The tractor-house in question is a large building some 25 ft. by 100 +ft., carrying a heavy roof and constantly subjected to vibration by the +coming and going of the tractors.</p> + +<p>The walls are only 12 in. thick, without piers or reinforcements of +any kind, and yet the whole building, which is 26 ft, high at the +gables, is as perfect to-day as when first erected some twenty years +ago.</p> + +<p class = "illustration"> +<span class = "pagenum">122</span> +<a name = "fig122a1" id = "fig122a1"> </a><br> +<img src = "images/pic122a1.jpg" width = "436" height = "214" +alt = "see caption"></p> + +<div class = "caption narrow"> +<p class = "caption"> +<span class = "smallcaps">Once Corn Hall, now Council School.</span><br> +Built about a hundred years ago. Still in sound condition and quite +dry.</p> +</div> + +<p>In the same town as this tractor-house, East Harling in Norfolk, is a +council school built of clay lump (converted from the old Corn Hall), +apparently not a pin the worse for a century of hard wear.</p> + +<p>Near by there are a number of private houses built of the same +material, some of them reputed to be upwards of 200 years old and +certain of them having considerable architectural merit.</p> + + +<p class = "headnote"><span class = "headnote"> +“Substantial and Cool”</span></p> + +<h6 class = "ital"> +(Extract from “The Farmers’ Handbook,” issued by the Department of +Agriculture, New South Wales, 1911)</h6> + +<p class = "center smallcaps">“Adobe,” or Sun-dried Bricks</p> + +<p>“As their name implies, these buildings are constructed of sun-dried, +but unburnt bricks. For buildings of this character, material like clay, +which is unsuitable for pisé-work, can be used. The bricks are made in a +wooden mould, and are 16 in. long, 8 in. wide, and 6 in. +thick. A man can mould about 100 per day. They are laid in a +<span class = "pagenum">125</span> +<a name = "page125" id = "page125"> </a> +similar manner to other bricks, the mortar used being wet loam, or even +the material of which the bricks are made. The cost of making and laying +is estimated at about 15<i>s.</i> per 100. Buildings constructed of +these bricks are substantial and cool, and very similar in character to +pisé buildings.</p> + +<p>“A school-house built of these bricks eighteen years ago by Mr. +Nixon, of Reefton, is still in an excellent state of preservation; in +fact, little, if any, the worse for wear, despite the fact that walls +are unprotected by verandahs or overhanging eaves. During its existence +it has had, first one coat of oil-paint, and later a coat of coloured +limewash.”</p> + +<p>“Clay lump,” then, is one of the many good old building methods that +needs no proving, but only revival and perhaps improvement.</p> + +<!-- page 126 --> + + +<span class = "pagenum">127</span> +<a name = "page127" id = "page127"> </a> + +<h4><a name = "appendix" id = "appendix">APPENDIX</a></h4> + +<h5><a name = "appI" id = "appI">I</a><br> +WHITEWASH</h5> + +<p>Whitewashing has been frequently referred to in the foregoing pages +as the most suitable treatment for the exterior of chalk and earth +buildings.</p> + +<p>There is, however, a certain prejudice against lime-whiting amongst +both owners and occupiers, owing to the frequent renewal that its +adoption usually implies.</p> + +<p>With a view to removing this drawback from a treatment otherwise so +effective, the following recipes are suggested as improvements on the +usual practice.</p> + +<p>Ordinary whitewash is made by slaking about 10 lbs. of quicklime with +two gallons of water.</p> + +<p>The following recipes are taken from “<i>White Paints and +Painting</i>” (Scott), and are reliable:</p> + +<p>(1) “<i>Factory” Whitewash (interiors), for Walls, Ceilings, Posts, +etc.</i>:</p> + +<div class = "inset"> +<p class = "hanging"> +(<i>a</i>) 62 lbs. (1 bushel) quicklime, slake with 15 gallons +water. Keep barrel covered till steam ceases to arise. Stir occasionally +to prevent scorching.</p> + +<p class = "hanging"> +(<i>b</i>) 2½ lbs. rye-flour, beat up in ½ gallon of cold water, then +add 2 gallons boiling water.</p> + +<p class = "hanging"> +(<i>c</i>) 2½ lbs. of common rock-salt, dissolve in 2½ gallons of hot +water.</p> +</div> + +<p>Mix (<i>b</i>) and (<i>c</i>), then pour into (<i>a</i>), and stir +until all is well mixed. This is the whitewash used in the large +implement factories, and recommended by the insurance companies. The +above formula gives a product of perfect brush consistency.</p> + +<span class = "pagenum">128</span> +<a name = "page128" id = "page128"> </a> +<p>(2) <i>“Weatherproof” Whitewash (exteriors), for Buildings, Fences, +etc.</i>:</p> + +<div class = "inset"> +<p class = "hanging"> +(<i>a</i>) 62 lbs. (1 bushel) quicklime, slake with 12 gallons of +hot water.</p> + +<p class = "hanging"> +(<i>b</i>) 2 lbs. common table salt, 1 lb. sulphate of zinc, dissolved +in a gallon of boiling water.</p> + +<p class = "hanging"> +(<i>c</i>) 2 gallons skimmed milk.</p> +</div> + +<p>Pour (<i>b</i>) into (<i>a</i>), then add the milk (<i>c</i>), and +mix thoroughly.</p> + +<p>(3) <i>“Light House” Whitewash</i>:</p> + +<div class = "inset"> +<p class = "hanging"> +(<i>a</i>) 62 lbs. (1 bushel) quicklime, slake with 12 gallons of +hot water.</p> + +<p class = "hanging"> +(<i>b</i>) 12 gallons rock-salt, dissolve in 6 gallons of boiling +water.</p> + +<p class = "hanging"> +(<i>c</i>) 6 lbs. of Portland cement.</p> +</div> + +<p>Pour (<i>b</i>) into (<i>a</i>), and then add (<i>c</i>).</p> + +<p class = "space"> +<i>Note.</i>—Alum added to a lime whitewash prevents it rubbing +off. An ounce to the gallon is sufficient.</p> + +<p>Flour paste answers the same purpose, but needs zinc sulphate as a +preservative.</p> + +<p>The following are from “<i>1,000 More Paint Questions +Answered</i>”:</p> + +<p>(4) <i>Durable Whitewash for Outside Use.</i>—A whitewash that +will not rub off or wash off in rainy weather can be made by mixing one +half-pint of flour to a batter with cold water, then stirring into this +boiling water until it becomes a thick paste.</p> + +<p>While still hot it is poured into a pailful of ready-made lime +whitewash and well stirred in.</p> + +<p>(5) Another simple method is to add to 2 gallons of ready-made lime +whitewash one half-pint each of molasses and table salt. Must be stirred +frequently while being used.</p> + +<p><i>Whitewash for Exterior Surfaces.</i>—A formula for a durable +whitewash for out-buildings of rough lumber. The following is reprinted +from “<i>Popular Mechanics</i>”:</p> + +<p>(6) Place 1 bushel good fresh lime in a barrel with 20 lbs. beef +tallow; slake with hot water and cover with sackcloth to keep in steam. +When the lime is slaked, the tallow will have disappeared, having formed +a chemical compound with the lime. Dry colours may be added to produce +any tint desired.<a class = "tag" name = "tag10" id = "tag10" href = +"#note10">10</a></p> + +<span class = "pagenum">129</span> +<a name = "page129" id = "page129"> </a> +<p>It is better to add colour before slaking the lime, but if this is +not feasible mix the colour with alcohol and add it to the strained +whitewash. Thin to easy flowing consistency with clear water.</p> + +<p class = "headnote"><span class = "headnote"> +Distempers and Limewashes</span></p> + +<p><i>Cold Water Paint that will stand the Weather.</i>—A formula +for making a white outside coating that will resist the action of the +weather and remain hard even under the influence of moisture and rain. +Experiments with different brands of cold water paints have proved +failures.</p> + +<p>A really effective cold water paint, in order to resist the elements +and remain white, should contain a white pigment of good body and some +oil in addition to the water, and with this purpose in view the +following is suggested:</p> + +<p>(7) To make 100 lbs. of such paint, mix 10 lbs. white, pure in oil, +with 10 lbs. bolted whiting, 8 lbs. raw linseed oil, 6 lbs. +soft soap (made with potash), and 26 lbs. soft water.</p> + +<p>One quart of pale copal varnish will improve the preparation. The +formula given is of the right consistency to apply on dressed lumber +with the brush. For application on rough lumber or with the spraying +machine it requires more thinning with water and varnish.</p> + +<p>The following is taken from Pearce’s “<i>Painting and +Decorating</i>”:</p> + +<p>(8) A London recipe for distemper has the following proportions: +4 “balls” whiting, 2 lbs. Young’s patent size, and sufficient +water to cover the whiting.</p> + +<p>(9) A Scotch distemper is described as: 12 lbs. whiting, size as +given previously, 2 ozs. alum, 2 ozs. soft soap. It is very +fast, for passages, schools, etc. Tinting colours for limewash should be +restricted to ochres, umbers, lime blue, lime greens, charcoal or lamp +black, and earthy reds (as Venetian).</p> + +<p>(10) External limewash for farm buildings, etc., may be made as +follows: Lime, ½ bushel, slaked with 1 gallon of milk and remainder +of water, 1 lb. salt and ½ lb. sulphate of zinc to make it +withstand the weather.</p> + +<p>Experiments with and practical tests of these and other kinds of +whitewash are being carried out, and the author hopes that he may find +opportunity at some later date of announcing the results obtained.</p> + +<p class = "footnote"> +<a class = "tag" name = "note10" id = "note10" href = "#tag10">10</a> +Experiments and tests carried out for the author by the Department of +Scientific and Industrial Research place this receipt at the head of the +list.</p> + + +<span class = "pagenum">130</span> +<a name = "page130" id = "page130"> </a> +<p class = "headnote"><span class = "headnote"> +Local Materials</span></p> + +<h5><a name = "appII" id = "appII">II</a><br> +THE IMPORTANCE OF USING LOCAL MATERIALS</h5> + +<p class = "center"> +(<i>Extract from “Country Life,” November 9th, 1918</i>)</p> + +<p class = "center smallcaps"> +300,000 Cottages would Entail the Transport Of 60,000,000 Tons of +Material</p> + +<p>In carrying out any considerable scheme of house building two +difficulties will have to be met. The first arises from the scarcity of +building material; the other from the cost and difficulty of transport. +These, to some extent, can be obviated by the use of local material, +which is to be commended on other grounds as well. Local material fits +into the character of the neighbourhood in which it is found and +maintains its traditions.</p> + +<p>Very few people realise the bulk of materials, and in order to help +them the following statement has been prepared to show the materials +needed for each cottage and the total for 300,000 cottages:</p> + +<table class = "inline" summary = "see text"> +<tr> +<th>Materials.</th> +<th colspan = "5">Weight.</th> +</tr> +<tr> +<td></td> +<th colspan = "3">Per One Cottage.</th> +<td rowspan = "20"> </td> +<th>Per 300,000.</th> +</tr> +<tr> +<td></td> +<th>Tons.</th> +<th abbr = "hundredweight">Cwts.</th> +<th abbr = "quarter">Qrs.</th> +<th>(Tons.)</th> +</tr> +<tr> +<td>Ballast, sand, gravel</td> +<td class = "number">78</td> +<td class = "number">17</td> +<td class = "number">0</td> +<td class = "number">23,655,000</td> +</tr> +<tr> +<td>Lime</td> +<td class = "number">5</td> +<td class = "number">18</td> +<td class = "number">0</td> +<td class = "number">1,770,000</td> +</tr> +<tr> +<td>Cement</td> +<td class = "number">12</td> +<td class = "number">8</td> +<td class = "number">0</td> +<td class = "number">3,720,000</td> +</tr> +<tr> +<td>Bricks</td> +<td class = "number">85</td> +<td class = "number">0</td> +<td class = "number">0</td> +<td class = "number">25,500,000</td> +</tr> +<tr> +<td>Slates for D.P.C</td> +<td class = "number">0</td> +<td class = "number">10</td> +<td class = "number">2</td> +<td class = "number">157,500</td> +</tr> +<tr> +<td>Chimney-pots</td> +<td class = "number">0</td> +<td class = "number">0</td> +<td class = "number">3</td> +<td class = "number">11,250</td> +</tr> +<tr> +<td>Tiles</td> +<td class = "number">7</td> +<td class = "number">2</td> +<td class = "number">2</td> +<td class = "number">2,137,500</td> +</tr> +<tr> +<td>Carcassing timber</td> +<td class = "number">7</td> +<td class = "number">0</td> +<td class = "number">0</td> +<td class = "number">2,100,000</td> +</tr> +<tr> +<td>Complete joinery timber</td> +<td class = "number">1</td> +<td class = "number">12</td> +<td class = "number">0</td> +<td class = "number">480,000</td> +</tr> +<tr> +<td>Cast-iron rain-water goods and sundries</td> +<td class = "number">0</td> +<td class = "number">9</td> +<td class = "number">0</td> +<td class = "number">135,000</td> +</tr> +<tr> +<td>Stoves, copper, ash-bin, etc.</td> +<td class = "number">0</td> +<td class = "number">5</td> +<td class = "number">2</td> +<td class = "number">82,500</td> +</tr> +<tr> +<td>Nails, screws, etc.</td> +<td class = "number">0</td> +<td class = "number">1</td> +<td class = "number">2</td> +<td class = "number">22,500</td> +</tr> +<tr> +<td>Hair for plaster</td> +<td class = "number">0</td> +<td class = "number">1</td> +<td class = "number">0</td> +<td class = "number">15,000</td> +</tr> +<tr> +<td>Lead flashings, etc.</td> +<td class = "number">0</td> +<td class = "number">2</td> +<td class = "number">1</td> +<td class = "number">33,750</td> +</tr> +<tr> +<td>Sink, waste pipes, draining boards, etc.</td> +<td class = "number">0</td> +<td class = "number">2</td> +<td class = "number">1</td> +<td class = "number">33,750</td> +</tr> +<tr> +<td>Sanitary goods</td> +<td class = "number">0</td> +<td class = "number">1</td> +<td class = "number">0</td> +<td class = "number">15,000</td> +</tr> +<tr> +<td>Whitening, distemper and paint</td> +<td class = "number">0</td> +<td class = "number">3</td> +<td class = "number">1</td> +<td class = "number">48,750</td> +</tr> +<tr> +<td class = "middle">Total</td> +<td class = "sum">199</td> +<td class = "sum">14</td> +<td class = "sum">2</td> +<td class = "sum">59,917,500</td> +</tr> +</table> + +<p>It will be seen that to carry out the scheme for 300,000 cottages a +total of close on 60,000,000 tons of material will have to be shifted. +In addition to that, it must be remembered that the +<span class = "pagenum">131</span> +<a name = "page131" id = "page131"> </a> +cost of material is very small in comparison with that of building. This +will be apparent from an analysis of the items employed for actual cost +and the percentage which that cost bears to the total cost.</p> + +<p>Cottages erected 1912 (semi-detached): total interior area of +cottage, 772 ft. super, (parlour, kitchen, scullery and three bedrooms, +coal and W.C.):</p> + +<table class = "inline" summary = "see text"> +<tr> +<td></td> +<td></td> +<th colspan = "3"> +Per House.</th> +</tr> +<tr> +<th>No.</th> +<th>Item.</th> +<th>Actual<br> +Cost.</th> +<td rowspan = "14"> </td> +<th class = "locked">Per cent. of<br> +Total Cost.</th> +</tr> +<tr> +<td class = "number">1.</td> +<td>Sundries</td> +<td class = "number">8</td> +<td class = "number">2.66</td> +</tr> +<tr> +<td class = "number">2.</td> +<td>Foundations</td> +<td class = "number">16</td> +<td class = "number">5.28</td> +</tr> +<tr> +<td class = "number">3.</td> +<td>External and party walls (<i>a</i>)</td> +<td class = "number">77</td> +<td class = "number">25.41</td> +</tr> +<tr> +<td></td> +<td> Windows and doors (<i>b</i>)</td> +<td class = "number">23</td> +<td class = "number">7.59</td> +</tr> +<tr> +<td class = "number">4.</td> +<td>Internal partitions</td> +<td class = "number">36</td> +<td class = "number">11.88</td> +</tr> +<tr> +<td class = "number">5.</td> +<td>Ground floor</td> +<td class = "number">18</td> +<td class = "number">5.94</td> +</tr> +<tr> +<td class = "number">6.</td> +<td>Upper floor</td> +<td class = "number">22</td> +<td class = "number">7.26</td> +</tr> +<tr> +<td class = "number">7.</td> +<td>Roof and rain-water goods</td> +<td class = "number">34</td> +<td class = "number">1.22</td> +</tr> +<tr> +<td class = "number">8.</td> +<td>Chimney and fireplaces</td> +<td class = "number">30</td> +<td class = "number">9.90</td> +</tr> +<tr> +<td class = "number">9.</td> +<td><p>Sanitary fittings, water supply and drainage</p></td> +<td class = "number">19</td> +<td class = "number">6.27</td> +</tr> +<tr> +<td class = "number">10.</td> +<td>Staircases</td> +<td class = "number">11</td> +<td class = "number">3.63</td> +</tr> +<tr> +<td class = "number">11.</td> +<td>Fittings</td> +<td class = "number">6</td> +<td class = "number">1.98</td> +</tr> +<tr> +<td></td> +<td class = "middle"> +Total</td> +<td class = "sum">£300</td> +<td></td> +</tr> +</table> + +<p>These facts help to clarify the problem. The weight of the building +materials required for an ordinary cottage with living-room, parlour, +scullery, three bedrooms, etc., the house containing cubic contents of +about 11,500 ft., would come approximately to 200 tons per cottage; and +even assuming that there is only an average transport of fifty miles, +this would give 10,000 ton-miles per rural cottage, which is taking it +at a very low average. In each cottage the weight of the brickwork +represents about 42 per cent. of the total weight. It is, therefore, +apparent that every effort should be made to lessen the transit of +materials required for the external walling. If, on the other hand, +local materials are employed, this carriage would be saved and a great +economy effected. Even if this utilitarian consideration were not so +important as it is, the desirability of making all possible use of local +materials is very great from other points of view. It would stimulate +local interest in building and, in addition to retaining the traditions +<span class = "pagenum">132</span> +<a name = "page132" id = "page132"> </a> +of the district, give greater hope of retaining and maintaining the +proper architectural aspect of our villages.</p> + +<p>It is scarcely necessary to summarise the advantages that may fairly +be expected to flow from this endeavour to make a real start at finding +a solution for the housing difficulty. First and foremost must be placed +the saving in transport. A casual reader may easily imagine that +the difficulties of carriage will vanish with the end of the war, but +that is not so in reality. Any one who has travelled in France must have +noticed engines bearing such names as Liverpool Street, King’s Cross, +Euston, Birmingham, and so on. The meaning of that is that a great deal +of our rolling stock was sent over to France, and at the best will not +be available here for a long time to come. Even the ordinary work of +upkeep and repair has necessarily been neglected owing to the scarcity +of men and other causes incidental to war-time. Transport difficulties +are bound to last for a very considerable period after the peace +settlement, and it would not be at all advisable to delay the +construction of houses so long. The returned soldiers will make us +vividly conscious of the shortage. Nothing could be imagined more likely +to make them look for chances of going abroad than to learn that there +is not sufficient housing accommodation for them in the village in which +they lived before the war, and to which they hoped to return on its +conclusion.</p> + + +<p class = "headnote"><span class = "headnote"> +Cost per Foot Cube</span></p> + +<h5><a name = "appIII" id = "appIII">III</a><br> +EXTRACT FROM A LETTER TO THE EDITOR OF <i>COUNTRY LIFE</i>, +JULY 27th, 1918</h5> + +<p>“Shortly before the war I had occasion to demolish some very old +cottages at Clovelly for the reconstruction of the New Inn. I was +so much struck with the stability of these (although by no means +first-class samples of cob work) that I collected some facts and notes +on the subject from different parts of the county of Devon. Where +bye-laws have been adopted, cob is no longer being used. It is +difficult, therefore, to give an accurate comparison of costs, but after +careful investigation I did arrive at the following results for North +Devon and Scotland. The prices were in 1913, and in both cases for a +five-roomed cottage +<span class = "pagenum">133</span> +<a name = "page133" id = "page133"> </a> +(assuming four to be built at the same time, including internal water +supply, but omitting any special work necessary to procure supply, and +omitting fencing).</p> + +<table class = "inline" summary = "see text"> +<tr> +<td></td> +<td rowspan = "3"> </td> +<th>Cost per foot cube<br> +cob at 2 ft. 6 in.<br> +thick.</th> +<td rowspan = "3"> </td> +<th>Cost per foot<br> +cube 11 in.<br> +hollow brick.</th> +</tr> +<tr> +<td>North Devon</td> +<td class = "center">6½<i>d.</i></td> +<td class = "center">5⅞<i>d.</i></td> +</tr> +<tr> +<td>Scotland</td> +<td class = "center">6<i>d.</i></td> +<td class = "center">6<i>d.</i></td> +</tr> +</table> + +<p>These prices assumed suitable material on or near site, and allowed +something for the difficulty of getting at least one experienced +cob-worker to instruct the unskilled men. Since 1913 the cost of brick +has risen so much that cob would now be much cheaper, probably as much +as 1<i>d.</i> or 1¼<i>d.</i> foot cube in both cases, and this is likely +to be the case for many years. Suitable material exists in many parts of +the country. If reed straw cannot be had, other reinforcements can be +used. I have seen various materials in use, of which heather was +perhaps the best and most easily procured. I can endorse from +experience the comfort of these old buildings, and the affection of +Devon people for them. The thick walls give all that a house +should—protection from heat in summer and cold in winter. For the +contrast, visit the new Garden City at Rosyth. Many of the houses are +attractive, but their thin brick walls, tile and slate hanging are not +suitable to the north and east coasts. Ask the opinion of the occupants +of these new houses. Many of them are Devon born and bred, and imported +from the dockyards of the three towns. They nearly all complain of the +cold, and their views form an interesting comment on modern +construction.”</p> + + +<h5><a name = "appIV" id = "appIV">IV</a><br> +PISÉ TESTS</h5> + +<p class = "center">(<i>With acknowledgements to “The +Spectator”</i>)</p> + +<p>Through the courtesy of Messrs. Alban Richards & Co. we are able +to publish the results of certain very instructive tests that have been +carried out on Pisé during the past winter. Messrs. Richard’s experience +and Report bring out two points with especial clearness, (1) That +Pisé work, though not impossible under winter conditions, is not +ordinarily desirable unless some means of artificially drying the earth +be resorted to. (2) That the strength of Pisé increases with +surprising rapidity as +<span class = "pagenum">134</span> +<a name = "page134" id = "page134"> </a> +the work dries out. It should be remarked that none of the samples +tested were made from really good Pisé soil, such for instance as the +red marls or brick earths. With such materials or anything approaching +them, the results would have been even better, as the Report points +out:—</p> + +<p>“In conjunction with Mr. Williams-Ellis, we have made certain tests +with a view to satisfying ourselves as to the practicability of <i>pisé +de terre</i> for house construction. In order to obtain what we might +term the minimum or ‘worst’ tests, we decided to erect walls for this +purpose in the winter. This we have done for the last three months, +which has been a very wet period, and the following is a short +description of the tests we have made:—</p> + +<p class = "inset"> +“1. Two walls were erected measuring 14 ft. long, 9 ft. high and 18 +in. thick, spaced 20 ft. apart, with short return ends to each wall. +Wall plates were placed centrally along the top of each wall, on which +were placed 9 in. by 3 in. wood joists, at 16 in. centres, +across the 20 ft span. In order to obtain the minimum results we allowed +the shutters to remain until the test was ready to be applied, so that +walls did not have an opportunity of drying or hardening. This condition +was thought necessary, as it is quite reasonable to expect that if +<i>pisé de terre</i> cottages are erected, considerable weight might be +placed on the walls immediately the shuttering is struck. We then +proceeded to test the walls to destruction. The floor space provided for +by the joists referred to above measure 220 super. feet, the load was +then applied gradually. The load applied totalled 16½ tons, which is +equivalent of 168 lbs. per super. foot of floor space, under which the +wall collapsed, which, in our opinion, provides a factor of safety of +three to the normal load which a cottage floor would have to bear.</p> + +<p>“We are convinced that very much better results can be obtained in +this method of construction with walls which were first dried before the +load was applied. Further experiments are to be made to procure further +data on this subject. In addition to the above tests, we have submitted +to the National Physical Laboratory, blocks made of <i>pisé de +terre</i>, from poor to medium soil, for testing purposes, and the +following are the results which have been obtained:—</p> + +<p>“The following Report shows results of Tests made by the National +Physical Laboratory.</p> + +<p class = "headnote"><span class = "headnote"> +Pisé Tests</span></p> + +<p class = "center"> +“<span class = "smallcaps">Report on Tests of Building Blocks of Pisé de +Terre sent for test by Messrs. W. Alban Richards & Co., +Ltd.</span></p> + +<p class = "center"> +“<i>Tests made on January 14, 1920.</i></p> + +<p>“First set of three blocks sent in November 1919.</p> + +<p>“These blocks were composed of a fine gravel containing very +<span class = "pagenum">136</span> +<a name = "page136" id = "page136"> </a> +few and very small stones. The material was said to be similar to that +used at Merrow Down, near Guildford, Surrey. It appeared to be very +similar to Farnham gravel.</p> + +<p>“The blocks were tested in compression, one within twenty-four hours +of arrival at the laboratory, and the others after drying for a time in +the laboratory. For results of tests see Table I.</p> + +<span class = "pagenum">[<i>135</i>]</span> + +<h6>TABLE I</h6> + +<table class = "test" summary = "see text"> +<tr> +<th rowspan = "2">No.</th> +<th rowspan = "2">Marks.</th> +<th rowspan = "2">Dimensions<br>in inches.</th> +<th rowspan = "2">Age<br>in<br>days.<br><a name = "tabletag1" id = +"tabletag1" href = "#tablenote1">*</a></th> +<th rowspan = "2">Area<br>in<br>sq.ft.</th> +<th rowspan = "2">Density<br>lbs. per<br>c.ft.</th> +<th class ="smallcaps" colspan = "2">Load.</th> +<th class ="smallcaps" rowspan = "2" width = "20%">Remarks.</th> +</tr> +<tr> +<th>in tons</th> +<th>in tons<br>per sq.ft.</th> +</tr> +<tr class = "toppad"> +<td>UT1</td> +<td>3</td> +<td>9×9×9</td> +<td>1</td> +<td>.562</td> +<td>131</td> +<td>0.70</td> +<td>1.66</td> +<td class = "left">Cracked</td> +</tr> +<tr> +<td></td> +<td></td> +<td></td> +<td></td> +<td></td> +<td></td> +<td>1.04</td> +<td>2.47</td> +<td class = "left">Collapsed</td> +</tr> +<tr class = "toppad"> +<td>UT2</td> +<td>1</td> +<td>8.9×8.9×8.9</td> +<td>9</td> +<td>.550</td> +<td>125</td> +<td>4.27</td> +<td>10.50</td> +<td class = "left">Collapsed</td> +</tr> +<tr class = "toppad"> +<td>UT3</td> +<td>2</td> +<td>8.95×8.95×8.95</td> +<td>16</td> +<td>.556</td> +<td>117</td> +<td>2.31</td> +<td>5.57</td> +<td rowspan = "2" class = "left"> +<p>Small cracks appeared</p></td> +</tr> +<tr class = "bottompad"> +<td></td> +<td></td> +<td></td> +<td></td> +<td></td> +<td></td> +<td>4.23</td> +<td>10.20</td> +</tr> +</table> + +<p class = "footnote"> +<a name = "tablenote1" id = "tablenote1" href = "#tabletag1">*</a> +Age after arrival at laboratory.</p> + +<p>“Second set of blocks sent in December 1919.</p> + +<p>“This set consisted of six blocks in three pairs, each pair having +been rammed with a different quantity of water.</p> + +<p>“One of each pair was tested within twenty-four hours of arrival at +the laboratory, and the others after drying in the laboratory for +twenty-six days.</p> + +<p>“The material used was not homogeneous, and the mixture consisted of +a very clayey loam, a fibrous loam, sand and large stones. The +clayey material gave rise to surface cracks as the blocks dried.</p> + +<p>“For results of tests see Table II.</p> + +<p>“From the second set of blocks it would appear that it is better to +ram with too much moisture than with too little. It will be noted that +the density of the wet block was 30 per cent. more than that of the dry +block, so that a wall could be carried higher with the dry material than +with the wet, although such a wall would never gain the strength which a +wet one would upon drying.</p> + +<h6>TABLE II</h6> + +<table class = "test" summary = "see text"> +<tr> +<th rowspan = "2">No.</th> +<th rowspan = "2">Marks.</th> +<th rowspan = "2">Dimensions<br>in inches.</th> +<th rowspan = "2">Age<br>in<br>days.<br><a name = "tabletag2" id = +"tabletag2" href = "#tablenote2">*</a></th> +<th rowspan = "2">Area<br>in<br>sq.ft.</th> +<th rowspan = "2">Density<br>lbs. per<br>c. ft.</th> +<th class ="smallcaps" colspan = "2">Load.</th> +<th class ="smallcaps" rowspan = "2" width = "20%">Remarks.</th> +</tr> +<tr> +<th>in tons</th> +<th>in tons<br>per sq.ft.</th> +</tr> +<tr class = "toppad"> +<td>VW1</td> +<td>1<br>dry</td> +<td>8.9×9×8.5</td> +<td>1</td> +<td>.555</td> +<td>106</td> +<td>0.45</td> +<td>0.81</td> +<td class = "left"><p>Cracked at one corner</p></td> +</tr> +<tr> +<td></td> +<td></td> +<td></td> +<td></td> +<td></td> +<td></td> +<td>0.51</td> +<td>0.92</td> +<td class = "left">Collapsed</td> +</tr> +<tr class = "toppad"> +<td>VW2</td> +<td>2<br>dry</td> +<td>9×9×9</td> +<td>26</td> +<td>.562</td> +<td>105</td> +<td>2.15</td> +<td>3.84</td> +<td class = "left"><p>Collapsed.<br> +Material quite dry in interior</p></td> +</tr> +<tr class = "toppad"> +<td>VW3</td> +<td>3<br>wet</td> +<td>9.1×9.1×8.9</td> +<td>1</td> +<td>.570</td> +<td>134</td> +<td>0.55</td> +<td>0.96</td> +<td class = "left">Collapsed</td> +</tr> +<tr class = "toppad"> +<td>VW4</td> +<td>4<br>wet</td> +<td>8.8×8.8×8.9</td> +<td>26</td> +<td>.546</td> +<td>110</td> +<td>3.20</td> +<td>5.86</td> +<td class = "left"><p>Collapsed.<br> +Material quite dry in interior</p></td> +</tr> +<tr class = "toppad"> +<td>VW5</td> +<td>5<br>medium</td> +<td>9×8.9×9</td> +<td>1</td> +<td>.558</td> +<td>126</td> +<td>0.60</td> +<td>1.08</td> +<td class = "left"><p>Bulged and cracked</p></td> +</tr> +<tr> +<td></td> +<td></td> +<td></td> +<td></td> +<td></td> +<td></td> +<td>0.69</td> +<td>1.24</td> +<td class = "left">Collapsed</td> +</tr> +<tr class = "toppad bottompad"> +<td>VW6</td> +<td>6<br>medium</td> +<td>8.8×8.8×7</td> +<td>26</td> +<td>.546</td> +<td>109</td> +<td>3.33</td> +<td>6.10</td> +<td class = "left"><p>Collapsed.<br> +Material slightly damp in the interior</p></td> +</tr> +</table> + +<p class = "footnote"> +<a name = "tablenote2" id = "tablenote2" href = "#tabletag2">*</a> +Age after arrival at laboratory.</p> + +<p class = "center"> +Seal of<br> +NATIONAL PHYSICAL LABORATORY <i>Signature of Director</i></p> + + +<h5 class = "smallcaps">Conclusions</h5> + +<p>“We are of opinion, having regard to the fact that the house at +Newlands Corner (Guildford four miles) has weathered the winter, without +showing any signs of dampness, that <i>pisé de terre</i> will make a +thoroughly dry house.</p> + +<p>“We consider that the tests made are satisfactory, and prove that +this form of construction is of a sufficiently sound nature to be +employed in the building of houses. With really suitable material, such +as a light brick-earth or marl, it is considered that the results +already obtained might well be 100 per cent. better.”</p> + +<p>We are informed that additional tests are now proceeding with regard +to the water-proof and weather-resisting qualities of Pisé, the results +of which will be duly published.</p> + +<div class = "index"> + +<span class = "pagenum">137</span> +<a name = "index" id = "index"> </a> + +<h3>INDEX</h3> + +<!-- page 138 --> + +<span class = "pagenum">139</span> +<a name = "page139" id = "page139"> </a> + +<h4>INDEX</h4> + +<p class = "header"><a href = "#intro">Introduction:</a></p> + +<p>Chalk walls, <a href = "#page18">18</a></p> + +<p>Cheap materials, the search for, <a href = "#page13">13</a></p> + +<p>Pisé de craie, <a href = "#page16">16</a>, +<a href = "#page17">17</a>, +<a href = "#page107">107</a></p> + +<p>Pisé, experiments with, <a href = "#page15">15</a></p> + +<p class = "indent">in moulds, <a href = "#page19">19</a>, +<a href = "#page20">20</a></p> +<p class = "indent">in South Africa, <a href = "#page22">22</a>, +<a href = "#page23">23</a></p> + +<p>Pliny on Pisé de terre, <a href = "#page25">25</a></p> + +<p>Rammed chalk, <a href = "#page16">16</a>, +<a href = "#page17">17</a>, +<a href = "#page107">107</a></p> + + +<p class = "header"><a href = "#survey">General Survey:</a></p> + +<p>Building materials, shortage of, <a href = "#page26">26</a></p> + +<p>“Ersatz” products introduced during the War, <a href = +"#page26">26</a></p> + +<p>House famine, the, <a href = "#page27">27</a></p> + +<p>Local materials, use of, to avoid transport, <a href = +"#page29">29</a></p> + +<p>Lutyens, Sir Edwin, and Mr. Alban Scott, cottage by, <a href = +"#page30">30</a></p> + +<p>Rural housing, suitability of cob and pisé for, <a href = +"#page28">28</a></p> + + +<p class = "header"><a href = "#chapI">I—Cob:</a></p> + +<p>Allen, Mr. C. B., his reference to Devon cob, quoted, <a href = +"#page47">47</a></p> + +<p>Baring-Gould, Rev. S., on cob, quoted, <a href = "#page47">47</a></p> + +<p>Beauty of cob, <a href = "#page35">35</a></p> + +<p>Bernard, Mr. Charles, his account of Sir Walter Raleigh’s cob house, +<a href = "#page45">45</a>, +<a href = "#page46">46</a></p> + +<p><i>Book of the West, The</i>, by Rev. S. Baring-Gould, reference to +cob in, quoted, <a href = "#page47">47</a></p> + +<p>Building, <a href = "#page37">37</a>, +<a href = "#page38">38</a>, +<a href = "#page39">39</a></p> + +<p>Carpentry and joinery, <a href = "#page41">41</a>, +<a href = "#page42">42</a></p> + +<p>Chimneys, <a href = "#page44">44</a></p> + +<p>Cob tradition, <a href = "#page52">52</a></p> + +<p>Composition, <a href = "#page36">36</a></p> + +<p>Cost, <a href = "#page35">35</a>, +<a href = "#page50">50</a></p> + +<p><i>Cottage-Building</i>, reference to cob in, quoted, <a href = +"#page47">47</a></p> + +<p><i>Country Life</i>, letter to, relating to cob work, quoted, <a href += "#page115">115</a>, +<a href = "#page116">116</a></p> + +<p>Design, <a href = "#page44">44</a>, +<a href = "#page45">45</a></p> + +<p>Devon cob, <a href = "#page47">47</a></p> + +<p>Drying, <a href = "#page39">39</a></p> + +<p>Elizabethan cob houses still existing, <a href = "#page34">34</a></p> + +<p>Former conditions returned, <a href = "#page52">52</a></p> + +<p>Foundations and base, <a href = "#page40">40</a>; result of bad, +<a href = "#page34">34</a></p> + +<p>Fruit walls, of cob, <a href = "#page47">47</a>, +<a href = "#page48">48</a></p> + +<p>Fulford, Mr., of Great Fulford, on cob, <a href = "#page50">50</a>-<a +href = "#page52">52</a></p> + +<p>Gimson, Mr., his description of building cob, quoted, <a href = +"#page35">35</a></p> + +<p>Hayes Barton, Sir Walter Raleigh’s house at, <a href = +"#page45">45</a>, +<a href = "#page46">46</a></p> + +<p>Hipped roofs, <a href = "#page41">41</a></p> + +<p>Joinery, <a href = "#page41">41</a>, +<a href = "#page42">42</a>, +<a href = "#page43">43</a></p> + +<p>Masonry and carpentry, <a href = "#page41">41</a>, +<a href = "#page42">42</a></p> + +<p>Method of building, <a href = "#page36">36</a>-<a href = +"#page45">45</a></p> + +<p>Mixing, <a href = "#page37">37</a></p> + +<p>Northcote, Lady Rosalind, her description of Sir Walter Raleigh’s +house, <a href = "#page46">46</a></p> + +<p>Primitive methods, <a href = "#page47">47</a></p> + +<p>Protection, <a href = "#page43">43</a></p> + +<p>Protective wash, <a href = "#page51">51</a></p> + +<p>Raleigh, Sir Walter, his cob house at Hayes Barton, <a href = +"#page45">45</a>, +<a href = "#page46">46</a></p> + +<p>Rats, <a href = "#page44">44</a></p> + +<p>Reed thatch, <a href = "#page46">46</a></p> + +<p>Rendering, <a href = "#page51">51</a></p> + +<p>Roofing, <a href = "#page51">51</a></p> + +<p>Shuttering, <a href = "#page51">51</a></p> + +<p>Strength, <a href = "#page44">44</a></p> + +<p>Thickness of walls, <a href = "#page40">40</a></p> + +<p>Traditional building material in Devon and Wessex, <a href = +"#page33">33</a></p> + +<p>Training of ex-soldiers, <a href = "#page52">52</a></p> + + +<span class = "pagenum">140</span> +<a name = "page140" id = "page140"> </a> +<p class = "header"><a href = "#chapII">II—Pisé:</a></p> + +<p>Bolts, <a href = "#page86">86</a></p> + +<p>Bonders, <a href = "#page69">69</a></p> + +<p>Building procedure, <a href = "#page71">71</a>, +<a href = "#page72">72</a>, +<a href = "#page74">74</a>, +<a href = "#page75">75</a></p> + +<p>Capabilities, <a href = "#page57">57</a>, +<a href = "#page58">58</a></p> + +<p>Corners, <a href = "#page68">68</a></p> + +<p><i>Cyclopædia, or Universal Dictionary of Arts, Sciences, and +Literature</i>, on pisé, quoted, <a href = "#page59">59</a>-<a href = +"#page71">71</a></p> + +<p>Damp-course, <a href = "#page86">86</a></p> + +<p>Definition of Pisé de terre, <a href = "#page57">57</a>, +<a href = "#page59">59</a></p> + +<p>Durability, <a href = "#page82">82</a></p> + +<p><i>Earthwork, A Manual on</i>, quoted, <a href = "#page73">73</a>-<a +href = "#page76">76</a></p> + +<p>Empandeni, pisé work executed at, <a href = "#page78">78</a>, +<a href = "#page79">79</a>, +<a href = "#page80">80</a></p> + +<p>Excavation, <a href = "#page86">86</a></p> + +<p>Etah Jail, pisé work executed at, <a href = "#page76">76</a>, +<a href = "#page77">77</a>, +<a href = "#page78">78</a></p> + +<p>Fillet, <a href = "#page87">87</a></p> + +<p>Floating, <a href = "#page86">86</a></p> + +<p>Foundations, <a href = "#page74">74</a></p> + +<p>Frames, <a href = "#page87">87</a></p> + +<p>France, introduction of pisé into, <a href = "#page57">57</a></p> + +<p>Gorffon, Monsieur, reference to his treatise on pisé, <a href = +"#page57">57</a></p> + +<p>History, <a href = "#page57">57</a></p> + +<p>Indian and Colonial practice, <a href = "#page73">73</a>-<a href = +"#page88">88</a></p> + +<p>Introduced into France by the Romans, <a href = "#page57">57</a></p> + +<p><i>Journal de Physique</i>, by the Abbé Rozier, quoted, <a href = +"#page58">58</a></p> + +<p>Lintels, <a href = "#page87">87</a></p> + +<p>Locale, <a href = "#page58">58</a></p> + +<p>Method of building, <a href = "#page58">58</a>-<a href = +"#page62">62</a></p> + +<p>Method of working, <a href = "#page60">60</a>, +<a href = "#page61">61</a>, +<a href = "#page62">62</a></p> + +<p>New South Wales, pisé work in, <a href = "#page81">81</a>-<a href = +"#page88">88</a></p> + +<p>Origin, <a href = "#page58">58</a></p> + +<p>Picture-rail, <a href = "#page87">87</a></p> + +<p>Plant required, <a href = "#page85">85</a>, +<a href = "#page89">89</a>, +<a href = "#page90">90</a></p> + +<p>Plastering, <a href = "#page75">75</a></p> + +<p>Pliny, references to his account of pisé, <a href = "#page25">25</a>, +<a href = "#page57">57</a></p> + +<p>Plugs, <a href = "#page86">86</a>, +<a href = "#page87">87</a></p> + +<p>Protection, <a href = "#page75">75</a></p> + +<p>Rain, <a href = "#page67">67</a></p> + +<p>Rammer, the, <a href = "#page59">59</a>, +<a href = "#page60">60</a></p> + +<p>Ramming, <a href = "#page62">62</a>, +<a href = "#page76">76</a></p> + +<p>Rate of work, <a href = "#page63">63</a></p> + +<p>Rendering, <a href = "#page70">70</a></p> + +<p>Rods <i>versus</i> bars, <a href = "#page75">75</a>, +<a href = "#page76">76</a></p> + +<p>Rozier, the Abbé, his <i>Journal de Physique</i>, quoted, <a href = +"#page58">58</a></p> + +<p>Shuttering, <a href = "#page59">59</a>, +<a href = "#page88">88</a>, +<a href = "#page89">89</a></p> + +<p>Shutter ties, <a href = "#page73">73</a></p> + +<p>Skirting, <a href = "#page87">87</a></p> + +<p>Soil blending, <a href = "#page64">64</a></p> + +<p class = "indent">preparation of, <a href = "#page66">66</a>, +<a href = "#page67">67</a></p> +<p class = "indent">suitable, <a href = "#page63">63</a>, +<a href = "#page74">74</a>, +<a href = "#page86">86</a></p> +<p class = "indent">tests, <a href = "#page63">63</a></p> +<p class = "indent">to ascertain quality of, <a href = +"#page65">65</a></p> + +<p>Speed of building, <a href = "#page70">70</a></p> + +<p>Stability, <a href = "#page82">82</a></p> + +<p>Strength, <a href = "#page69">69</a></p> + +<p>Studding, <a href = "#page87">87</a>, +<a href = "#page88">88</a></p> + +<p>Theory and science of pisé, the, <a href = "#page62">62</a>-<a href = +"#page73">73</a></p> + +<p>Ventilators, <a href = "#page86">86</a></p> + +<p>Virtues of pisé, <a href = "#page72">72</a></p> + +<p>Wire netting, use of, <a href = "#page87">87</a>, +<a href = "#page88">88</a></p> + + +<p class = "header"><a href = "#chapIII">III—Chalk:</a></p> + +<p>Block chalk, <a href = "#page117">117</a>, +<a href = "#page118">118</a></p> + +<p>Chalk compost, historical, <a href = "#page107">107</a></p> + +<p class = "indent">composition and uses, <a href = "#page108">108</a>, +<a href = "#page109">109</a></p> + +<p>Chalk conglomerate, <a href = "#page114">114</a></p> + +<p>Chimneys, <a href = "#page110">110</a></p> + +<p>External rendering, <a href = "#page110">110</a></p> + +<p>Frost, <a href = "#page109">109</a></p> + +<p>Garden walls, <a href = "#page111">111</a></p> + +<p>House walls, <a href = "#page112">112</a></p> + +<p>Old and modern examples, <a href = "#page112">112</a>-<a href = +"#page115">115</a></p> + +<p>Rats and chalk, <a href = "#page116">116</a></p> + +<p>Rendering, <a href = "#page110">110</a></p> + +<p>Repairs, <a href = "#page110">110</a></p> + +<p>Roof, <a href = "#page111">111</a></p> + +<p>Strength, <a href = "#page110">110</a></p> + +<p>Timber, <a href = "#page109">109</a></p> + +<p>Winterslow cottages, the, <a href = "#page115">115</a>, +<a href = "#page116">116</a></p> + + +<p class = "header"><a href = "#chapIV">IV—Unburned Clay and Earth +Bricks:</a></p> + +<p>“Adobe,” use of, in New South Wales, <a href = "#page124">124</a></p> + +<p>Age of clay-lump buildings, <a href = "#page124">124</a></p> + +<p>East Anglia, use of sun-dried bricks in, <a href = +"#page121">121</a></p> + +<p>Method of making, <a href = "#page121">121</a></p> + +<p>New South Wales, use of sun-dried bricks in, <a href = +"#page124">124</a></p> + +<p>Skipper, Mr., on sun-dried bricks, quoted, <a href = +"#page121">121</a></p> + +<p>Strength of clay-lump walls, <a href = "#page124">124</a></p> + +<span class = "pagenum">141</span> +<a name = "page141" id = "page141"> </a> + +<p>Thickness of clay-lump walls, <a href = "#page122">122</a>-<a href = +"#page124">124</a></p> + + +<p class = "header"><a href = "#appendix">Appendix:</a></p> + +<p>Cold-water paint, recipe for, <a href = "#page129">129</a></p> + +<p>Cost, an analysis of building, <a href = "#page131">131</a></p> + +<p><i>Country Life</i>, letter to, relating to cob work, quoted, <a href += "#page132">132</a>, +<a href = "#page133">133</a></p> + +<p>Distempers, recipes for, <a href = "#page129">129</a></p> + +<p>Local materials, importance of using, <a href = "#page130">130</a>, +<a href = "#page131">131</a></p> + +<p>Weight of building materials, table of, <a href = +"#page130">130</a></p> + +<p>Whitewash, recipes for, <a href = "#page127">127</a>, +<a href = "#page128">128</a></p> +</div> + +</div> + +<!--end div maintext --> + +<div class = "page"> + +<span class = "pagenum">142</span> +<a name = "page142" id = "page142"> </a> + +<h6>PRINTED BY<br> +HAZELL, WATSON AND VINEY, LD.,<br> +LONDON AND AYLESBURY.</h6> + +</div> + +<hr> + +<div class = "pub_ads"> + +<h2><a name = "ads" id = "ads">Recent Additions to the</a><br> +“COUNTRY LIFE LIBRARY.”</h2> + +<hr class = "small"> + +<p class = "title"> +The “Country Life” Book of Cottages.</p> + +<p class = "desc"> +By <span class = "smallcaps">Lawrence Weaver</span>. Nearly 300 pages +and over 300 illustrations. <b>9/6</b> net; by post, <b>10/-</b>.</p> + + +<p class = "title"> +Small Country Houses: Their Repair and Enlargement.</p> + +<p class = "desc"> +By <span class = "smallcaps">Lawrence Weaver</span>. Forty examples +chosen from five centuries. 300 illustrations. Large quarto, <b>18/9</b> +net; by post, <b>19/6</b>.</p> + +<p class = "quote"> +“Anyone who wishes to adapt an old house for modern use will find much +to learn from Mr. Weaver’s pages.” —<i>Scotsman</i>.</p> + + +<p class = "title"> +Small Country Houses of To-day.</p> + +<p class = "desc"> +(<i>Second Series</i>.) By <span class = "smallcaps">Lawrence +Weaver</span>. Over 300 illustrations and plans. Large quarto, +<b>25/-</b> net; by post, <b>26/-</b>.</p> + + +<p class = "title"> +The First and Chief Groundes of Architecture.</p> + +<p class = "desc"> +By <span class = "smallcaps">John Shute</span>, 1563, with a historical +and critical introduction by <span class = "smallcaps">Lawrence +Weaver</span>. Facsimile edition of the first book on architecture +published in England. Folio, half-bound in sheepskin, <b>18/9</b> net; +by post, <b>19/6</b>.</p> + + +<p class = "title"> +Houses and Gardens by E. L. Lutyens.</p> + +<p class = "desc"> +Described and criticised by <span class = "smallcaps">Lawrence +Weaver</span>. 400 folio pages, and 600 magnificent illustrations. 2nd +Edition, quarter buckram, <b>31/3</b> net; half morocco, <b>43/9</b> +net; postage <b>10d.</b> extra.</p> + +<p class = "quote"> +“It is only when we see such a publication as this, that we realise what +quality characterises some of the building of to-day. Abundantly and +splendidly illustrated, this book shows the work of a great master.” +—<i>Manchester Guardian</i>.</p> + + +<p class = "title"> +Grinling Gibbons and the Woodwork of His Age (1648-1720).</p> + +<p class = "desc"> +By <span class = "smallcaps">H. Avray Tipping</span>, M.A., F.S.A. Large +folio, quarter buckram, <b>31/3</b> net; half morocco, <b>43/9</b> net; +postage <b>10d.</b> extra. Nearly 250 illustrations.</p> + +<p class = "quote"> +“The book is rich in lessons for architects and amateurs of fine +woodwork.” —<i>The Scotsman</i>.</p> + + +<p class = "title"> +English Homes.</p> + +<p class = "desc"> +Edited by <span class = "smallcaps">H. Avray Tipping</span>, M.A., +F.S.A. The internal character, furniture and decorations, of some of the +most notable Houses of England. Vols. I. and III., containing 500 +matchless illustrations, large folio, handsomely bound, each <b>52/6</b> +net.</p> + +<p class = "quote"> +“A veritable revelation of the wealth of internal adornments, +architectural and other, contained in the great country mansions of +England. To turn over the pages is to obtain keen pleasure, as well as +enlightenment, concerning a treasury of domestic art and archæology, +which to a large extent is kept closed from the common eye.” +—<i>Scotsman</i>.</p> + + +<p class = "title"> +Gardens Old and New.</p> + +<p class = "desc"> +Edited by <span class = "smallcaps">H. Avray Tipping</span>, M.A., +F.S.A. Vols. I. and III., beautifully illustrated, each <b>52/6</b> net. +These volumes illustrate the relationship between house and garden in a +way never before attempted.</p> + +<p class = "quote"> +“The principle conveyed in the letterpress is that held by all great +gardeners and architects—that house and garden are, or should be, +intimately associated, and that the character of the possessors should +be reflected in both. The accounts of lovely garden after lovely garden +are most agreeable reading.” —<i>Daily Chronicle</i>.</p> + + +<p class = "title"> +Twenty-Five Great Houses of France.</p> + +<p class = "desc"> +By <span class = "smallcaps">Sir Theodore Andrea Cook</span>, M.A., +F.S.A., with an Introductory Chapter, outlining the Development of +French Domestic Architecture, by <span class = "smallcaps">W. H. +Ward</span>, M.A., F.S.A., F.R.I.B.A., and illustrations by <span class += "smallcaps">Frederick H. Evans</span>. Large folio, containing over +400 superb illustrations, plans and diagrams. Half-bound in buckram, +<b>52/6</b> net; in half morocco, <b>60/6</b> net; postage <b>1/-</b> +extra.</p> + +<p class = "quote"> +“The Publishers of <span class = "smallcaps">Country Life</span> have +touched few subjects that they have not adorned, but here they have +surpassed themselves. It is seldom that we have seen so rich and +communicative photographs of great architecture.” —<i>Daily +News</i>.</p> + +<p class = "quote"> +“A book which will prove a source of endless delight to lovers of +architecture.” —<i>Glasgow Herald</i>.</p> + + +<p class = "title"> +Garden Ornament.</p> + +<p class = "desc"> +By <span class = "smallcaps">Gertrude Jekyll</span>, with over 500 +wonderful illustrations. Large folio, gilt edges, <b>63/-</b> net; +postage <b>1/-</b> extra.</p> + +<p class = "quote"> +“Miss Jekyll’s collection in this noble folio is a storehouse of +examples, styles and method in the decoration of gardens, +a compendium of the history and taste in English Horticulture and a +revelation of the treasures of beauty which our country holds.” +—<i>Times</i>.</p> + + +<p class = "title"> +Windsor Castle.</p> + +<p class = "desc"> +An Architectural History. Collected and written by command of Their +Majesties <span class = "smallcaps">Queen Victoria</span>, <span class = +"smallcaps">King Edward VII.</span> and King <span class = +"smallcaps">George V</span>. By <span class = "smallcaps">Sir William H. +St. John Hope</span>, Litt.D., D.C.L. Imperial quarto, in Two Volumes, +and a Portfolio. Bound in half sheepskin, <b>£7 17s. 6d.</b> net; whole +sheepskin, <b>£10 10s.</b> net; full morocco, <b>£13 2s. 6d.</b> +Carriage extra.</p> + +<hr class = "small"> + +<p class = "center smaller"> +Illustrated prospectuses of these invaluable books and a complete +catalogue will be sent post free on application to the Manager, COUNTRY +LIFE, <span class = "smallcaps">Ltd.</span>, 20, Tavistock Street, +Covent Garden, W.C.2.</p> + +</div> + + +<div class = "endnote"> +<h4><a name = "endnote" id = "endnote">Transcriber’s Notes</a></h4> + +<p>The two headnotes <i>Pisé—a South African Lead</i> and <i>The +Discovery of the Old</i> were transposed to fit the text. They were +originally printed on pages 25 and 23, respectively.</p> + +<hr class = "small"> + +<p><a class = "tag" name = "endnoteA" id = "endnoteA" href = +"#endtagA">A</a> +Transcriber’s Footnote:</p> + +<p>Pliny, <i>Natural History</i>, Bk. XXXV, chapter xlviii, quoted at +end of Introduction:</p> + +<p class = "inset"> +“<i>Have we not in Africa and in Spain walls of earth, known as +‘formocean’ walls? From the fact that they are moulded, rather than +built, by enclosing earth within a frame of boards, constructed on +either side. These walls will last for centuries, are proof against +rain, wind, and fire, and are superior in solidity to any cement. Even +at this day Spain still holds watch-towers that were erected by +Hannibal.</i>”</p> + +<p>The standard numbering of this passage is XXXV.lxi. With punctuation +and capitalization adjusted by transcriber to match author’s +translation:</p> + +<p class = "inset"> +Quid non in Africa Hispaniaque e terra parietes, quos appellant +‘formaceos’, quoniam in forma circumdatis ii utrimque tabulis +inferciuntur verius quam struuntur? Aevis durant, incorrupti imbribus, +ventis, ignibus omnique caemento firmiores. Spectat etiam nunc speculas +Hannibalis Hispania terrenasque turres iugis montium inpositas.</p> + +</div> + + + + + + + + +<pre> + + + + + +End of the Project Gutenberg EBook of Cottage Building in Cob, Pisé, Chal + and Clay, by Clough Williams-Ellis + +*** END OF THIS PROJECT GUTENBERG EBOOK COTTAGE BUILDING IN COB *** + +***** This file should be named 32048-h.htm or 32048-h.zip ***** +This and all associated files of various formats will be found in: + https://www.gutenberg.org/3/2/0/4/32048/ + +Produced by Louise Hope, David Clarke and the Online +Distributed Proofreading Team at https://www.pgdp.net (This +file was produced from images generously made available +by The Internet Archive/American Libraries.) + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. Special rules, +set forth in the General Terms of Use part of this license, apply to +copying and distributing Project Gutenberg-tm electronic works to +protect the PROJECT GUTENBERG-tm concept and trademark. Project +Gutenberg is a registered trademark, and may not be used if you +charge for the eBooks, unless you receive specific permission. If you +do not charge anything for copies of this eBook, complying with the +rules is very easy. You may use this eBook for nearly any purpose +such as creation of derivative works, reports, performances and +research. They may be modified and printed and given away--you may do +practically ANYTHING with public domain eBooks. Redistribution is +subject to the trademark license, especially commercial +redistribution. + + + +*** START: FULL LICENSE *** + +THE FULL PROJECT GUTENBERG LICENSE +PLEASE READ THIS BEFORE YOU DISTRIBUTE OR USE THIS WORK + +To protect the Project Gutenberg-tm mission of promoting the free +distribution of electronic works, by using or distributing this work +(or any other work associated in any way with the phrase "Project +Gutenberg"), you agree to comply with all the terms of the Full Project +Gutenberg-tm License (available with this file or online at +https://gutenberg.org/license). + + +Section 1. General Terms of Use and Redistributing Project Gutenberg-tm +electronic works + +1.A. By reading or using any part of this Project Gutenberg-tm +electronic work, you indicate that you have read, understand, agree to +and accept all the terms of this license and intellectual property +(trademark/copyright) agreement. If you do not agree to abide by all +the terms of this agreement, you must cease using and return or destroy +all copies of Project Gutenberg-tm electronic works in your possession. +If you paid a fee for obtaining a copy of or access to a Project +Gutenberg-tm electronic work and you do not agree to be bound by the +terms of this agreement, you may obtain a refund from the person or +entity to whom you paid the fee as set forth in paragraph 1.E.8. + +1.B. "Project Gutenberg" is a registered trademark. It may only be +used on or associated in any way with an electronic work by people who +agree to be bound by the terms of this agreement. There are a few +things that you can do with most Project Gutenberg-tm electronic works +even without complying with the full terms of this agreement. See +paragraph 1.C below. There are a lot of things you can do with Project +Gutenberg-tm electronic works if you follow the terms of this agreement +and help preserve free future access to Project Gutenberg-tm electronic +works. See paragraph 1.E below. + +1.C. The Project Gutenberg Literary Archive Foundation ("the Foundation" +or PGLAF), owns a compilation copyright in the collection of Project +Gutenberg-tm electronic works. Nearly all the individual works in the +collection are in the public domain in the United States. If an +individual work is in the public domain in the United States and you are +located in the United States, we do not claim a right to prevent you from +copying, distributing, performing, displaying or creating derivative +works based on the work as long as all references to Project Gutenberg +are removed. Of course, we hope that you will support the Project +Gutenberg-tm mission of promoting free access to electronic works by +freely sharing Project Gutenberg-tm works in compliance with the terms of +this agreement for keeping the Project Gutenberg-tm name associated with +the work. You can easily comply with the terms of this agreement by +keeping this work in the same format with its attached full Project +Gutenberg-tm License when you share it without charge with others. + +1.D. The copyright laws of the place where you are located also govern +what you can do with this work. Copyright laws in most countries are in +a constant state of change. If you are outside the United States, check +the laws of your country in addition to the terms of this agreement +before downloading, copying, displaying, performing, distributing or +creating derivative works based on this work or any other Project +Gutenberg-tm work. The Foundation makes no representations concerning +the copyright status of any work in any country outside the United +States. + +1.E. Unless you have removed all references to Project Gutenberg: + +1.E.1. The following sentence, with active links to, or other immediate +access to, the full Project Gutenberg-tm License must appear prominently +whenever any copy of a Project Gutenberg-tm work (any work on which the +phrase "Project Gutenberg" appears, or with which the phrase "Project +Gutenberg" is associated) is accessed, displayed, performed, viewed, +copied or distributed: + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + +1.E.2. If an individual Project Gutenberg-tm electronic work is derived +from the public domain (does not contain a notice indicating that it is +posted with permission of the copyright holder), the work can be copied +and distributed to anyone in the United States without paying any fees +or charges. If you are redistributing or providing access to a work +with the phrase "Project Gutenberg" associated with or appearing on the +work, you must comply either with the requirements of paragraphs 1.E.1 +through 1.E.7 or obtain permission for the use of the work and the +Project Gutenberg-tm trademark as set forth in paragraphs 1.E.8 or +1.E.9. + +1.E.3. If an individual Project Gutenberg-tm electronic work is posted +with the permission of the copyright holder, your use and distribution +must comply with both paragraphs 1.E.1 through 1.E.7 and any additional +terms imposed by the copyright holder. Additional terms will be linked +to the Project Gutenberg-tm License for all works posted with the +permission of the copyright holder found at the beginning of this work. + +1.E.4. Do not unlink or detach or remove the full Project Gutenberg-tm +License terms from this work, or any files containing a part of this +work or any other work associated with Project Gutenberg-tm. + +1.E.5. Do not copy, display, perform, distribute or redistribute this +electronic work, or any part of this electronic work, without +prominently displaying the sentence set forth in paragraph 1.E.1 with +active links or immediate access to the full terms of the Project +Gutenberg-tm License. + +1.E.6. You may convert to and distribute this work in any binary, +compressed, marked up, nonproprietary or proprietary form, including any +word processing or hypertext form. However, if you provide access to or +distribute copies of a Project Gutenberg-tm work in a format other than +"Plain Vanilla ASCII" or other format used in the official version +posted on the official Project Gutenberg-tm web site (www.gutenberg.org), +you must, at no additional cost, fee or expense to the user, provide a +copy, a means of exporting a copy, or a means of obtaining a copy upon +request, of the work in its original "Plain Vanilla ASCII" or other +form. Any alternate format must include the full Project Gutenberg-tm +License as specified in paragraph 1.E.1. + +1.E.7. Do not charge a fee for access to, viewing, displaying, +performing, copying or distributing any Project Gutenberg-tm works +unless you comply with paragraph 1.E.8 or 1.E.9. + +1.E.8. You may charge a reasonable fee for copies of or providing +access to or distributing Project Gutenberg-tm electronic works provided +that + +- You pay a royalty fee of 20% of the gross profits you derive from + the use of Project Gutenberg-tm works calculated using the method + you already use to calculate your applicable taxes. The fee is + owed to the owner of the Project Gutenberg-tm trademark, but he + has agreed to donate royalties under this paragraph to the + Project Gutenberg Literary Archive Foundation. Royalty payments + must be paid within 60 days following each date on which you + prepare (or are legally required to prepare) your periodic tax + returns. Royalty payments should be clearly marked as such and + sent to the Project Gutenberg Literary Archive Foundation at the + address specified in Section 4, "Information about donations to + the Project Gutenberg Literary Archive Foundation." + +- You provide a full refund of any money paid by a user who notifies + you in writing (or by e-mail) within 30 days of receipt that s/he + does not agree to the terms of the full Project Gutenberg-tm + License. You must require such a user to return or + destroy all copies of the works possessed in a physical medium + and discontinue all use of and all access to other copies of + Project Gutenberg-tm works. + +- You provide, in accordance with paragraph 1.F.3, a full refund of any + money paid for a work or a replacement copy, if a defect in the + electronic work is discovered and reported to you within 90 days + of receipt of the work. + +- You comply with all other terms of this agreement for free + distribution of Project Gutenberg-tm works. + +1.E.9. If you wish to charge a fee or distribute a Project Gutenberg-tm +electronic work or group of works on different terms than are set +forth in this agreement, you must obtain permission in writing from +both the Project Gutenberg Literary Archive Foundation and Michael +Hart, the owner of the Project Gutenberg-tm trademark. Contact the +Foundation as set forth in Section 3 below. + +1.F. + +1.F.1. Project Gutenberg volunteers and employees expend considerable +effort to identify, do copyright research on, transcribe and proofread +public domain works in creating the Project Gutenberg-tm +collection. Despite these efforts, Project Gutenberg-tm electronic +works, and the medium on which they may be stored, may contain +"Defects," such as, but not limited to, incomplete, inaccurate or +corrupt data, transcription errors, a copyright or other intellectual +property infringement, a defective or damaged disk or other medium, a +computer virus, or computer codes that damage or cannot be read by +your equipment. + +1.F.2. LIMITED WARRANTY, DISCLAIMER OF DAMAGES - Except for the "Right +of Replacement or Refund" described in paragraph 1.F.3, the Project +Gutenberg Literary Archive Foundation, the owner of the Project +Gutenberg-tm trademark, and any other party distributing a Project +Gutenberg-tm electronic work under this agreement, disclaim all +liability to you for damages, costs and expenses, including legal +fees. YOU AGREE THAT YOU HAVE NO REMEDIES FOR NEGLIGENCE, STRICT +LIABILITY, BREACH OF WARRANTY OR BREACH OF CONTRACT EXCEPT THOSE +PROVIDED IN PARAGRAPH F3. YOU AGREE THAT THE FOUNDATION, THE +TRADEMARK OWNER, AND ANY DISTRIBUTOR UNDER THIS AGREEMENT WILL NOT BE +LIABLE TO YOU FOR ACTUAL, DIRECT, INDIRECT, CONSEQUENTIAL, PUNITIVE OR +INCIDENTAL DAMAGES EVEN IF YOU GIVE NOTICE OF THE POSSIBILITY OF SUCH +DAMAGE. + +1.F.3. LIMITED RIGHT OF REPLACEMENT OR REFUND - If you discover a +defect in this electronic work within 90 days of receiving it, you can +receive a refund of the money (if any) you paid for it by sending a +written explanation to the person you received the work from. If you +received the work on a physical medium, you must return the medium with +your written explanation. The person or entity that provided you with +the defective work may elect to provide a replacement copy in lieu of a +refund. If you received the work electronically, the person or entity +providing it to you may choose to give you a second opportunity to +receive the work electronically in lieu of a refund. If the second copy +is also defective, you may demand a refund in writing without further +opportunities to fix the problem. + +1.F.4. Except for the limited right of replacement or refund set forth +in paragraph 1.F.3, this work is provided to you 'AS-IS' WITH NO OTHER +WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO +WARRANTIES OF MERCHANTIBILITY OR FITNESS FOR ANY PURPOSE. + +1.F.5. Some states do not allow disclaimers of certain implied +warranties or the exclusion or limitation of certain types of damages. +If any disclaimer or limitation set forth in this agreement violates the +law of the state applicable to this agreement, the agreement shall be +interpreted to make the maximum disclaimer or limitation permitted by +the applicable state law. The invalidity or unenforceability of any +provision of this agreement shall not void the remaining provisions. + +1.F.6. INDEMNITY - You agree to indemnify and hold the Foundation, the +trademark owner, any agent or employee of the Foundation, anyone +providing copies of Project Gutenberg-tm electronic works in accordance +with this agreement, and any volunteers associated with the production, +promotion and distribution of Project Gutenberg-tm electronic works, +harmless from all liability, costs and expenses, including legal fees, +that arise directly or indirectly from any of the following which you do +or cause to occur: (a) distribution of this or any Project Gutenberg-tm +work, (b) alteration, modification, or additions or deletions to any +Project Gutenberg-tm work, and (c) any Defect you cause. + + +Section 2. Information about the Mission of Project Gutenberg-tm + +Project Gutenberg-tm is synonymous with the free distribution of +electronic works in formats readable by the widest variety of computers +including obsolete, old, middle-aged and new computers. It exists +because of the efforts of hundreds of volunteers and donations from +people in all walks of life. + +Volunteers and financial support to provide volunteers with the +assistance they need are critical to reaching Project Gutenberg-tm's +goals and ensuring that the Project Gutenberg-tm collection will +remain freely available for generations to come. In 2001, the Project +Gutenberg Literary Archive Foundation was created to provide a secure +and permanent future for Project Gutenberg-tm and future generations. +To learn more about the Project Gutenberg Literary Archive Foundation +and how your efforts and donations can help, see Sections 3 and 4 +and the Foundation web page at https://www.pglaf.org. + + +Section 3. Information about the Project Gutenberg Literary Archive +Foundation + +The Project Gutenberg Literary Archive Foundation is a non profit +501(c)(3) educational corporation organized under the laws of the +state of Mississippi and granted tax exempt status by the Internal +Revenue Service. The Foundation's EIN or federal tax identification +number is 64-6221541. Its 501(c)(3) letter is posted at +https://pglaf.org/fundraising. Contributions to the Project Gutenberg +Literary Archive Foundation are tax deductible to the full extent +permitted by U.S. federal laws and your state's laws. + +The Foundation's principal office is located at 4557 Melan Dr. S. +Fairbanks, AK, 99712., but its volunteers and employees are scattered +throughout numerous locations. Its business office is located at +809 North 1500 West, Salt Lake City, UT 84116, (801) 596-1887, email +business@pglaf.org. Email contact links and up to date contact +information can be found at the Foundation's web site and official +page at https://pglaf.org + +For additional contact information: + Dr. Gregory B. Newby + Chief Executive and Director + gbnewby@pglaf.org + + +Section 4. Information about Donations to the Project Gutenberg +Literary Archive Foundation + +Project Gutenberg-tm depends upon and cannot survive without wide +spread public support and donations to carry out its mission of +increasing the number of public domain and licensed works that can be +freely distributed in machine readable form accessible by the widest +array of equipment including outdated equipment. Many small donations +($1 to $5,000) are particularly important to maintaining tax exempt +status with the IRS. + +The Foundation is committed to complying with the laws regulating +charities and charitable donations in all 50 states of the United +States. Compliance requirements are not uniform and it takes a +considerable effort, much paperwork and many fees to meet and keep up +with these requirements. We do not solicit donations in locations +where we have not received written confirmation of compliance. To +SEND DONATIONS or determine the status of compliance for any +particular state visit https://pglaf.org + +While we cannot and do not solicit contributions from states where we +have not met the solicitation requirements, we know of no prohibition +against accepting unsolicited donations from donors in such states who +approach us with offers to donate. + +International donations are gratefully accepted, but we cannot make +any statements concerning tax treatment of donations received from +outside the United States. U.S. laws alone swamp our small staff. + +Please check the Project Gutenberg Web pages for current donation +methods and addresses. Donations are accepted in a number of other +ways including including checks, online payments and credit card +donations. To donate, please visit: https://pglaf.org/donate + + +Section 5. General Information About Project Gutenberg-tm electronic +works. + +Professor Michael S. Hart was the originator of the Project Gutenberg-tm +concept of a library of electronic works that could be freely shared +with anyone. For thirty years, he produced and distributed Project +Gutenberg-tm eBooks with only a loose network of volunteer support. + + +Project Gutenberg-tm eBooks are often created from several printed +editions, all of which are confirmed as Public Domain in the U.S. +unless a copyright notice is included. Thus, we do not necessarily +keep eBooks in compliance with any particular paper edition. + + +Most people start at our Web site which has the main PG search facility: + + https://www.gutenberg.org + +This Web site includes information about Project Gutenberg-tm, +including how to make donations to the Project Gutenberg Literary +Archive Foundation, how to help produce our new eBooks, and how to +subscribe to our email newsletter to hear about new eBooks. + + +</pre> + +</body> +</html> diff --git a/32048-h/images/dots.gif b/32048-h/images/dots.gif Binary files differnew file mode 100644 index 0000000..9fd7577 --- /dev/null +++ b/32048-h/images/dots.gif diff --git a/32048-h/images/frontis.jpg b/32048-h/images/frontis.jpg Binary files differnew file mode 100644 index 0000000..57d8e84 --- /dev/null +++ b/32048-h/images/frontis.jpg diff --git a/32048-h/images/pg101.png b/32048-h/images/pg101.png Binary files differnew file mode 100644 index 0000000..0f56c3c --- /dev/null +++ b/32048-h/images/pg101.png diff --git a/32048-h/images/pg111.png b/32048-h/images/pg111.png Binary files differnew file mode 100644 index 0000000..6d513e9 --- /dev/null +++ b/32048-h/images/pg111.png diff --git a/32048-h/images/pg38a.png b/32048-h/images/pg38a.png Binary files differnew file mode 100644 index 0000000..8839590 --- /dev/null +++ b/32048-h/images/pg38a.png diff --git a/32048-h/images/pg38b.png b/32048-h/images/pg38b.png Binary files differnew file mode 100644 index 0000000..73e0783 --- /dev/null +++ b/32048-h/images/pg38b.png diff --git a/32048-h/images/pg39.png b/32048-h/images/pg39.png Binary files differnew file mode 100644 index 0000000..7700798 --- /dev/null +++ b/32048-h/images/pg39.png diff --git a/32048-h/images/pg42a.png b/32048-h/images/pg42a.png Binary files differnew file mode 100644 index 0000000..dc6374d --- /dev/null +++ b/32048-h/images/pg42a.png diff --git a/32048-h/images/pg42b.png b/32048-h/images/pg42b.png Binary files differnew file mode 100644 index 0000000..ec72341 --- /dev/null +++ b/32048-h/images/pg42b.png diff --git a/32048-h/images/pg94.png b/32048-h/images/pg94.png Binary files differnew file mode 100644 index 0000000..481cec8 --- /dev/null +++ b/32048-h/images/pg94.png diff --git a/32048-h/images/pg99.png b/32048-h/images/pg99.png Binary files differnew file mode 100644 index 0000000..5ef4195 --- /dev/null +++ b/32048-h/images/pg99.png diff --git a/32048-h/images/pic110a.png b/32048-h/images/pic110a.png Binary files differnew file mode 100644 index 0000000..0a26a11 --- /dev/null +++ b/32048-h/images/pic110a.png diff --git a/32048-h/images/pic110a_large.jpg b/32048-h/images/pic110a_large.jpg Binary files differnew file mode 100644 index 0000000..c5b5a3e --- /dev/null +++ b/32048-h/images/pic110a_large.jpg diff --git a/32048-h/images/pic110b.png b/32048-h/images/pic110b.png Binary files differnew file mode 100644 index 0000000..619f275 --- /dev/null +++ b/32048-h/images/pic110b.png diff --git a/32048-h/images/pic114a.jpg b/32048-h/images/pic114a.jpg Binary files differnew file mode 100644 index 0000000..d81e9ce --- /dev/null +++ b/32048-h/images/pic114a.jpg diff --git a/32048-h/images/pic116a.jpg b/32048-h/images/pic116a.jpg Binary files differnew file mode 100644 index 0000000..e163250 --- /dev/null +++ b/32048-h/images/pic116a.jpg diff --git a/32048-h/images/pic116b.jpg b/32048-h/images/pic116b.jpg Binary files differnew file mode 100644 index 0000000..71ef671 --- /dev/null +++ b/32048-h/images/pic116b.jpg diff --git a/32048-h/images/pic122a1.jpg b/32048-h/images/pic122a1.jpg Binary files differnew file mode 100644 index 0000000..ce19039 --- /dev/null +++ b/32048-h/images/pic122a1.jpg diff --git a/32048-h/images/pic122a2.jpg b/32048-h/images/pic122a2.jpg Binary files differnew file mode 100644 index 0000000..8850ee6 --- /dev/null +++ b/32048-h/images/pic122a2.jpg diff --git a/32048-h/images/pic122b1.jpg b/32048-h/images/pic122b1.jpg Binary files differnew file mode 100644 index 0000000..2f3dcb8 --- /dev/null +++ b/32048-h/images/pic122b1.jpg diff --git a/32048-h/images/pic122b2.png b/32048-h/images/pic122b2.png Binary files differnew file mode 100644 index 0000000..7cdf62f --- /dev/null +++ b/32048-h/images/pic122b2.png diff --git a/32048-h/images/pic18a1.jpg b/32048-h/images/pic18a1.jpg Binary files differnew file mode 100644 index 0000000..9286b83 --- /dev/null +++ b/32048-h/images/pic18a1.jpg diff --git a/32048-h/images/pic18a2.jpg b/32048-h/images/pic18a2.jpg Binary files differnew file mode 100644 index 0000000..278f18a --- /dev/null +++ b/32048-h/images/pic18a2.jpg diff --git a/32048-h/images/pic18b1.jpg b/32048-h/images/pic18b1.jpg Binary files differnew file mode 100644 index 0000000..98f9aeb --- /dev/null +++ b/32048-h/images/pic18b1.jpg diff --git a/32048-h/images/pic18b2.jpg b/32048-h/images/pic18b2.jpg Binary files differnew file mode 100644 index 0000000..284d480 --- /dev/null +++ b/32048-h/images/pic18b2.jpg diff --git a/32048-h/images/pic22a.jpg b/32048-h/images/pic22a.jpg Binary files differnew file mode 100644 index 0000000..5fee432 --- /dev/null +++ b/32048-h/images/pic22a.jpg diff --git a/32048-h/images/pic22b.jpg b/32048-h/images/pic22b.jpg Binary files differnew file mode 100644 index 0000000..a16e64d --- /dev/null +++ b/32048-h/images/pic22b.jpg diff --git a/32048-h/images/pic28a.png b/32048-h/images/pic28a.png Binary files differnew file mode 100644 index 0000000..a65225c --- /dev/null +++ b/32048-h/images/pic28a.png diff --git a/32048-h/images/pic28b.png b/32048-h/images/pic28b.png Binary files differnew file mode 100644 index 0000000..51b756a --- /dev/null +++ b/32048-h/images/pic28b.png diff --git a/32048-h/images/pic34a.jpg b/32048-h/images/pic34a.jpg Binary files differnew file mode 100644 index 0000000..98e3246 --- /dev/null +++ b/32048-h/images/pic34a.jpg diff --git a/32048-h/images/pic34b.jpg b/32048-h/images/pic34b.jpg Binary files differnew file mode 100644 index 0000000..ca246ad --- /dev/null +++ b/32048-h/images/pic34b.jpg diff --git a/32048-h/images/pic36a.jpg b/32048-h/images/pic36a.jpg Binary files differnew file mode 100644 index 0000000..b6e4432 --- /dev/null +++ b/32048-h/images/pic36a.jpg diff --git a/32048-h/images/pic36b.jpg b/32048-h/images/pic36b.jpg Binary files differnew file mode 100644 index 0000000..b618715 --- /dev/null +++ b/32048-h/images/pic36b.jpg diff --git a/32048-h/images/pic42a.jpg b/32048-h/images/pic42a.jpg Binary files differnew file mode 100644 index 0000000..94e10ca --- /dev/null +++ b/32048-h/images/pic42a.jpg diff --git a/32048-h/images/pic42b.jpg b/32048-h/images/pic42b.jpg Binary files differnew file mode 100644 index 0000000..d839e69 --- /dev/null +++ b/32048-h/images/pic42b.jpg diff --git a/32048-h/images/pic44a.jpg b/32048-h/images/pic44a.jpg Binary files differnew file mode 100644 index 0000000..ec13331 --- /dev/null +++ b/32048-h/images/pic44a.jpg diff --git a/32048-h/images/pic44b.jpg b/32048-h/images/pic44b.jpg Binary files differnew file mode 100644 index 0000000..0203326 --- /dev/null +++ b/32048-h/images/pic44b.jpg diff --git a/32048-h/images/pic46a1.jpg b/32048-h/images/pic46a1.jpg Binary files differnew file mode 100644 index 0000000..ed5662b --- /dev/null +++ b/32048-h/images/pic46a1.jpg diff --git a/32048-h/images/pic46a2.jpg b/32048-h/images/pic46a2.jpg Binary files differnew file mode 100644 index 0000000..1cbc90b --- /dev/null +++ b/32048-h/images/pic46a2.jpg diff --git a/32048-h/images/pic46a3.jpg b/32048-h/images/pic46a3.jpg Binary files differnew file mode 100644 index 0000000..a86dbd8 --- /dev/null +++ b/32048-h/images/pic46a3.jpg diff --git a/32048-h/images/pic46b.jpg b/32048-h/images/pic46b.jpg Binary files differnew file mode 100644 index 0000000..1802e90 --- /dev/null +++ b/32048-h/images/pic46b.jpg diff --git a/32048-h/images/pic58a.jpg b/32048-h/images/pic58a.jpg Binary files differnew file mode 100644 index 0000000..379b0ee --- /dev/null +++ b/32048-h/images/pic58a.jpg diff --git a/32048-h/images/pic58a_large.jpg b/32048-h/images/pic58a_large.jpg Binary files differnew file mode 100644 index 0000000..81dfc9b --- /dev/null +++ b/32048-h/images/pic58a_large.jpg diff --git a/32048-h/images/pic88a.png b/32048-h/images/pic88a.png Binary files differnew file mode 100644 index 0000000..1cbd3ff --- /dev/null +++ b/32048-h/images/pic88a.png diff --git a/32048-h/images/pic88a_large.jpg b/32048-h/images/pic88a_large.jpg Binary files differnew file mode 100644 index 0000000..3e39b44 --- /dev/null +++ b/32048-h/images/pic88a_large.jpg diff --git a/32048-h/images/pic88b1.jpg b/32048-h/images/pic88b1.jpg Binary files differnew file mode 100644 index 0000000..dfb9afb --- /dev/null +++ b/32048-h/images/pic88b1.jpg diff --git a/32048-h/images/pic88b2.jpg b/32048-h/images/pic88b2.jpg Binary files differnew file mode 100644 index 0000000..d3315c2 --- /dev/null +++ b/32048-h/images/pic88b2.jpg diff --git a/32048-h/images/pic88c.jpg b/32048-h/images/pic88c.jpg Binary files differnew file mode 100644 index 0000000..7e56ca3 --- /dev/null +++ b/32048-h/images/pic88c.jpg diff --git a/32048-h/images/pic88d.jpg b/32048-h/images/pic88d.jpg Binary files differnew file mode 100644 index 0000000..8466121 --- /dev/null +++ b/32048-h/images/pic88d.jpg diff --git a/32048-h/images/pic90a1.jpg b/32048-h/images/pic90a1.jpg Binary files differnew file mode 100644 index 0000000..17acbfd --- /dev/null +++ b/32048-h/images/pic90a1.jpg diff --git a/32048-h/images/pic90a2.jpg b/32048-h/images/pic90a2.jpg Binary files differnew file mode 100644 index 0000000..3d00fd8 --- /dev/null +++ b/32048-h/images/pic90a2.jpg diff --git a/32048-h/images/pic90b.jpg b/32048-h/images/pic90b.jpg Binary files differnew file mode 100644 index 0000000..5ec8d49 --- /dev/null +++ b/32048-h/images/pic90b.jpg diff --git a/32048-h/images/pic90b_large.jpg b/32048-h/images/pic90b_large.jpg Binary files differnew file mode 100644 index 0000000..2625197 --- /dev/null +++ b/32048-h/images/pic90b_large.jpg diff --git a/32048-h/images/pic92a.jpg b/32048-h/images/pic92a.jpg Binary files differnew file mode 100644 index 0000000..c17aaf9 --- /dev/null +++ b/32048-h/images/pic92a.jpg diff --git a/32048-h/images/pic92b1.jpg b/32048-h/images/pic92b1.jpg Binary files differnew file mode 100644 index 0000000..9c7baac --- /dev/null +++ b/32048-h/images/pic92b1.jpg diff --git a/32048-h/images/pic92b2.jpg b/32048-h/images/pic92b2.jpg Binary files differnew file mode 100644 index 0000000..559de66 --- /dev/null +++ b/32048-h/images/pic92b2.jpg diff --git a/32048-h/images/pic94a.jpg b/32048-h/images/pic94a.jpg Binary files differnew file mode 100644 index 0000000..3db3386 --- /dev/null +++ b/32048-h/images/pic94a.jpg diff --git a/32048-h/images/pic94b1.jpg b/32048-h/images/pic94b1.jpg Binary files differnew file mode 100644 index 0000000..888cae6 --- /dev/null +++ b/32048-h/images/pic94b1.jpg diff --git a/32048-h/images/pic94b2.jpg b/32048-h/images/pic94b2.jpg Binary files differnew file mode 100644 index 0000000..e15290a --- /dev/null +++ b/32048-h/images/pic94b2.jpg diff --git a/32048-h/images/publogo.png b/32048-h/images/publogo.png Binary files differnew file mode 100644 index 0000000..198d8e4 --- /dev/null +++ b/32048-h/images/publogo.png diff --git a/32048.txt b/32048.txt new file mode 100644 index 0000000..47e1317 --- /dev/null +++ b/32048.txt @@ -0,0 +1,5373 @@ +The Project Gutenberg EBook of Cottage Building in Cob, Pis, Chalk and +Clay, by Clough Williams-Ellis + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Cottage Building in Cob, Pis, Chalk and Clay + a Renaissance (2nd edition) + +Author: Clough Williams-Ellis + +Commentator: J. St. Loe Strachey + +Release Date: April 19, 2010 [EBook #32048] + +Language: English + +Character set encoding: ASCII + +*** START OF THIS PROJECT GUTENBERG EBOOK COTTAGE BUILDING IN COB *** + + + + +Produced by Louise Hope, David Clarke and the Online +Distributed Proofreading Team at https://www.pgdp.net (This +file was produced from images generously made available +by The Internet Archive/American Libraries.) + + + + + + +[This is the ASCII or "rock-bottom" version of the text for people whose +text readers cannot handle the "real" (Unicode, UTF-8) or even the +simplified Latin-1 version. Differences include: + + --the "oe" and "ae" ligatures are each two letters + --all fractions are written out as 1/2, 1/4... + --the word "Pise" is missing its accent + --a few symbols such as the "Section" and "Pound" (currency) signs + have had to be shown in an alternative form + +In illustration captions, small capitals are shown as +text+; in the +advertising, the +same symbols+ represent boldface. + +Headers of odd-numbered pages changed from page to page. These have been +marked as [Headnote] and are added to the Table of Contents in brackets +to aid in text searching. + +In the body text, _s._ and _d._ (shillings and pence) were always +italicized; in the advertising, all prices were printed in boldface. +Both have been left unmarked to reduce visual clutter. + +Errors and other problems are listed at the end of the e-text.] + + + + + COTTAGE BUILDING IN + COB, PISE, CHALK & CLAY + + + + + [Illustration: Publisher's Device {COUNTRY LIFE}] + + _First Edition, September 1919_ + _Second Edition (Revised and Enlarged), July 1920_ + + + + + [Illustration: + +Cob House built by Mr. Ernest Gimson, + near Budleigh Salterton, Devon.+ + _Frontispiece_] + + + + + COTTAGE BUILDING + + in + + COB, PISE, CHALK & CLAY + + _A Renaissance_ + + + By + CLOUGH WILLIAMS-ELLIS + + _With An Introduction_ + By + J. St. LOE STRACHEY + + + Second Edition + Revised And Enlarged + + + London + Published at the Offices of "Country Life," 20, + Tavistock Street, Covent Garden, W.C.2, and by + George Newnes, Ltd., 8-11, Southampton Street, + Strand, W.C.2. New York: Charles Scribner's Sons + MCMXX + + + + +AUTHOR'S PREFACE TO THE SECOND EDITION + + +The exhaustion of the first edition of this book, within so short a time +of its publication, makes it difficult to add much new matter for the +reissue now called for, or, in the light of subsequent research and +experience, to revise what had already been written. + +Any book that seemed to show a way of meeting the present building +difficulties, however partially, was fairly assured of a welcome, but +the somewhat unforeseen demand for my small contribution to the great +volume of literature on cottage-building is, I think, to be attributed +chiefly to its description of Pise-building. + +Of the very large number of letters that reach me from readers of the +book, quite ninety-nine out of every hundred are concerned with Pise. + +The other methods of building have their advocates and exponents, but it +is clearly Pise that has caught the attention of the public as well as +of the Press both at home and abroad, and it is to this method of +construction that I have chiefly devoted my attention since the writing +of the book as it first appeared. + +In our English climate Pise-building is a summer craft, and the +small-scale experiments of one person through a single summer cannot in +the nature of things add very greatly to the sum of our knowledge of +what is possible with Pise and of what is not. + +Most of the new data have come through the building of Mr. Strachey's +demonstration house, an account of which is included in the present +volume. + +At the time of writing, various tests are being carried out with the +help of the National Physical Laboratory; but the results, though +exceedingly encouraging, are not yet ready for publication.[1] + +The fact that Pise-building is essentially a "Dry-earth method" makes +necessary the creation of artificial summer conditions under which the +experiments may be conducted during the past winter. As a result of +these researches, a considerable mass of useful data has become +available for the opening of the present building season.[2] + +Much helpful information is also likely to come to us from the Colonies, +particularly from Rhodesia and British East Africa, where there is great +activity in Pise-building, and where there is no "close season" such as +our winter imposes upon us here. + +It is instructive also to note that great interest in Pise-building has +been aroused in Canada and in Scandinavia, the two countries that we +were wont to associate particularly with timber-building. + +From both I have received a number of letters complaining of "the lumber +shortage," and discussing the advantages of Pise as compared with their +traditional wood-construction. + +If these great timber countries are themselves feeling the pinch, the +advocates of wooden houses for England may find that they are not merely +barking up the wrong tree, but up a tree that is not even there. + +The timber famine is, in any case, a calamity to anyone dependent on +building, that is to everyone, for even a Pise house must still have a +roof and floors and joinery. + +But to invoke the timber house as our salvation under existing +conditions seems to be singularly perverse and unhelpful. Pise, at all +events, seems to offer us a more promising field for exploration than +most of the other heterodox methods of construction that have been +suggested, too often upon credentials that will not bear any but the +most cursory scrutiny. + +Pise, even now, is still in its experimental infancy. + +It has yet to prove itself in the fields of National Housing and of +competitive commercial building schemes on a large scale. + +Lastly, Pise does not claim to solve the housing problem. There is no +solution unless, by some miracle, the present purchasing power of the +sovereign appreciates by 200 per cent. + + CLOUGH WILLIAMS-ELLIS. + + 22, South Eaton Place, + London, S.W.1. + _May 1920._ + + + [Footnote 1: Certain of these have since been issued and will + be found in Appendix IV. at the end of the book.] + + [Footnote 2: See Appendix IV.] + + + + + CONTENTS + + [Text shown in brackets was taken from headnotes and added here + by the transcriber.] + + Page + + INTRODUCTION 11 + [The Search for Cheap Material -- Experiments with + "Pise" -- Rammed Chalk, "Pise de Craie" -- Pise in + Moulds -- Cob and Chalk -- Pise--a South African + Lead -- The Discovery of the Old] + + GENERAL SURVEY 26 + [The House Famine -- Local Materials] + + I. COB 33 + [The Beauty of Cob -- Method of Building -- + Implements -- Walls and Roofs -- Protection -- + Raleigh's House -- Mr. Baring-Gould -- Old Cob Lore + -- Mr. Fulford's Evidence -- A Champion of Cob] + + II. PISE DE TERRE 57 + [Method of Building -- The Ramming -- Suitable Soils + -- Experiments -- Preparation of the Earth -- The + Strength of Pise -- A Pise Church -- Indian and + Colonial Practice -- Plastering -- The Right + Quantity of Water -- Pise Buildings at Empandeni -- + Pise Buildings for Settlers -- Builders' Aversions + -- Number of Men Required -- Pise in New Zealand -- + Pise Shuttering -- If Reason Rule -- The Newlands + Specification -- A Swedish Contribution -- + A Pise-Builder's School -- Alternative Shutterings + -- South Africa -- Soils] + + III. CHALK 107 + [Winter Work Barred -- Garden Walls -- Cost of Three + Cottages -- Expensive Scaffolding Avoided -- Block + Chalk] + + IV. UNBURNED CLAY AND EARTH BRICKS 121 + [Use for Unskilled Labour -- "Substantial and Cool"] + + APPENDIX 127 + [Distempers and Limewashes -- Local Materials -- + Cost per Foot Cube -- Pise Tests] + + INDEX 139 + + + + +ILLUSTRATIONS + + COB HOUSE BUILT BY MR. ERNEST GIMSON, + NEAR BUDLEIGH SALTERTON, DEVON _Frontispiece_ + + Facing Page + PISE WAGGON-HOUSE AT NEWLANDS CORNER 18 + THE NEWLANDS WAGGON-HOUSE (INTERIOR) 18 + THE BEGINNING OF A PISE FRUIT-HOUSE 19 + THE FRUIT-HOUSE COMPLETED WITH ROOF OF PEAT BLOCKS + ON ROUGH BOARDING 19 + MODEL OF A PISE DE TERRE HOUSE TO BE BUILT IN + THREE SUCCESSIVE STAGES 22 + WAYSIDE STATION OF PISE AT SIMONDIUM, SOUTH AFRICA, + DESIGNED BY MR. HERBERT BAKER 23 + FRONT AND BACK ELEVATIONS OF COTTAGE DESIGNED BY + SIR EDWIN LUTYENS AND MR. ALBAN SCOTT 28 + PLAN OF COTTAGE DESIGNED BY SIR EDWIN LUTYENS + AND MR. ALBAN SCOTT 29 + ANOTHER VIEW OF THE COB HOUSE BUILT BY MR. + ERNEST GIMSON, NEAR BUDLEIGH SALTERTON, DEVON 34 + A FINE SPECIMEN OF A DEVONSHIRE COB HOUSE 35 + A DEVONSHIRE COB FARMHOUSE, PROBABLY BETWEEN + 200 AND 300 YEARS OLD 36 + A COB-BUILT VILLAGE 37 + A DEVONSHIRE FARM, LOCAL MATERIAL (COB) 42 + DEVON COUNTRY HOUSE, BUILT OF DEVON COB 43 + COB HOUSE TEMP. ELIZABETH, LEWISHILL 44 + ANOTHER DEVONSHIRE (COB) FARMHOUSE, WEEKE BARTON 45 + CEILINGS OF MODELLED PLASTER FROM OLD COB HOUSES IN DEVON 46 + A COB GARDEN-WALL WITH THATCHED COPING 47 + PISE PLANT AND IMPLEMENTS 58 + DIAGRAM OF MARK V PISE SHUTTERING 88 + MARK V SHUTTERING 89 + A SIMPLE MOULD FOR PISE BLOCKS 90 + BLOCK-MOULDS, LARGE AND SMALL 90 + SKETCH OF A PISE HOUSE IN COURSE OF ERECTION 91 + THE NEWLANDS CORNER BUILDING 92 + THE COTTAGE FROM THE SOUTH-EAST 93 + THE GARDEN COURT 93 + THE BACKYARD 94 + FRAMING THE ROOF 95 + AN INTERIOR, SHOWING FIRE-BRICK HEARTH FIRE 95 + DETAILS OF CHALK CONSTRUCTION AT AMESBURY 110 + COTTAGES AT COLDHARBOUR, AMESBURY 111 + THREE CHALK COTTAGES AT HURSLEY PARK 114 + MARSH COURT, HAMPSHIRE 116 + BRICK-AND-CHALK VAULTING AT THE DEANERY GARDEN, SONNING 117 + ONCE CORN HALL, NOW COUNCIL SCHOOL 122 + A ROW OF CLAY-LUMP COTTAGES 122 + ENGINEERING WORKSHOPS 123 + + + + +CONSIDERATIONS + + + "IF ALL AVAILABLE BRICKWORKS WERE TO PRODUCE AT THEIR HIGHEST LIMIT + OF OUTPUT AND WITH ALL THE LABOUR THEY WANTED AT THEIR DISPOSAL THEY + COULD ONLY TURN OUT 4,000,000,000 BRICKS IN A YEAR AS AGAINST A + PRE-WAR AVERAGE OF 2,800,000,000."--(_See Report by Committee + appointed by Ministry of Reconstruction to consider the post-war + position of building._) + + The first year's programme of working-class housing _alone_ calls + for at least 6,000,000,000 bricks. That is to say, unless wall + materials other than brick are freely used, we shall fall alarmingly + short of what the population of Great Britain needs in bare + accommodation, and all building and engineering projects whatsoever + other than housing must be postponed indefinitely. + + "THE COUNTRY DISTRICTS OF ENGLAND AND WALES ARE UNSURPASSED FOR + VARIETY AND BEAUTY OF CHARACTER, AND IT WOULD BE NOTHING LESS THAN A + NATIONAL MISFORTUNE IF THE INCREASED DEVELOPMENT OF SMALL HOLDINGS + WERE TO RESULT IN THE ERECTION OF BUILDINGS UNSUITED TO THEIR + ENVIRONMENT AND UGLY IN APPEARANCE."--(_Extract from the report + submitted by the Departmental Committee appointed to inquire as to + Buildings for Small Holdings, 1913._) + + + + +INTRODUCTION + + + I + +The country is faced by a dilemma probably greater and more poignant +than any with which it has hitherto had to deal. It needs, and needs at +once, a million new houses, and it has not only utterly inadequate +stores of material with which to build them, but has not even the plant +by which that material can be rapidly created. There is not merely a +shortage, but an actual famine everywhere as regards the things out of +which houses are made. Bricks are wanted by the ten thousand million, +but there are practically no bricks in sight. All that the brickyards of +the United Kingdom can do, working all day and every day, is to turn out +something like four thousand million a year. But to those who want +houses at once, what is the use of a promise of bricks in five years' +time? To tell them to turn to the stone quarries is a mere derision. Let +alone the cost of work and of transport, it is only in a few favoured +places that the rocks will give us what we want. Needless to say we are +short, too, of lime and cement, and probably shall be shorter. _No coal, +no quicklime_, and _No coal, no cement_, and as things look now, it is +going to be a case, if not of no coal, at any rate of much less coal. +Even worse is the shortage in timber--the material hitherto deemed +essential for the making of roofs, doors, windows and floors. Raw timber +is hardly obtainable, and seasoned timber does not exist. The same story +has to be told about tiles, slates, corrugated iron, and every other +form of "legitimate" roofing substance. There are none to be had. + +In this dread predicament what are we to do as a nation? What we must +not do is at any rate quite clear. We must not lie down in the high road +of civilisation and cry out that we are ruined or betrayed, or that the +world is too hard for us, and that we must give up the task of living in +houses. Whether we like it or not we have got to do something about the +housing question, and we have got to do it at once, and there is an end. +Translated into terms of action, this means that as we have not got +enough of the old forms of material we must turn to others and learn how +to house ourselves with materials such as we have not used before. Once +again necessity must be the mother of invention, or rather, of invention +and revival, for in anything so old and universal as the housing problem +it is too late to be ambitious. Here we always find that there has been +an ancient Assyrian or Egyptian or a primitive man in front of us. + +It is the object of the present book to attack part of the problem of +how to build without bricks, and indeed without mortar, and equally +important, as far as possible without the vast cost of transporting the +heavy material of the house from one quarter of England to another. That +is my apology for introducing to the public a work dealing with what I +can hear old-fashioned master-builders describing as the "bastard" forms +of construction. One of these is Pise de terre, the old system of +building with walls formed of rammed or compressed earth: a system which +was once known throughout Europe and of which the primitive tribesmen of +Arizona and New Mexico knew the secret. Down to our own day it has been +practised with wonderful success in the Valley of the Rhone. Then come +our own cob, once the cottage material _par excellence_ of Devonshire +and the West of England, our system of building with plain clay blocks, +a plan indigenous in the Eastern counties, and again the use of chalk +and chalk pise. + + + [Headnote: The Search for Cheap Material] + + PISE DE TERRE + +For me Pise de terre, ever since I heard of it, has offered special +attractions. It, and it alone provides, or if one must be cautious, +appears to provide the way to turn an old dream of mine and of many +other people into a reality. My connection with the problem of housing, +and especially of rural housing, _i.e._ cottage housing, now nearly a +quarter of a century old, has been on the side of cheap material. +Rightly or wrongly (I know that many great experts in building matters +think quite wrongly), I have had the simplicity to believe that if you +are to get cheap housing you must get it by the use of cheap material. +It has always seemed to me that there is no other way. What more natural +than first to ask why building material was so dear, and then what was +the cause of its dearness? I found it in the fact that bricks are very +expensive things to make, that stones are very expensive things to +quarry, that cements are very expensive things to manufacture, and worst +of all, that all these things are very heavy and very expensive to drag +about the country, and to "dump" on the site in some lonely situation +where cottages or a small-holder's house and outbuildings are, to use +the conventional phrase, "urgently demanded." Therefore, to the +unfeigned amusement, nay, contempt of all my architectural friends, +I spent a great deal of my leisure in the years before the war in +racking my brains in the search for cheap material. My deep desire was +to find something in the earth out of which walls could be made. My +ideal was a man or group of men with spades and pickaxes coming upon the +land and creating the walls of a house out of what they found there. +I wanted my house, my cottage in "Cloud-Cuckoo Land," to rise like the +lark from the furrows. But I was at once dissuaded from my purpose by +cautious and scientific persons. The chemists, if they did not scoff +like the architects, were visibly perturbed. "Your dream is impossible," +they said. "Nature abhors it as much as she used to be supposed to abhor +a vacuum. If your soil is clay, and you can afford the time and cost of +erecting kilns, and bringing coal to the spot to make the bricks, you +can no doubt turn the earth on the spot into a house, but even then you +had far better buy them of those that sell. Your dream of having some +chemical which will mix with the earth and turn it into a kind of stone, +is the merest delusion. It is the nature of the earth to kill anything +in the way of cement that is mixed with it. For example, even a little +earth will kill concrete or mortar. Unless you wash your sand most +carefully, and free it from all earth stain, you will ruin your concrete +blocks." I appeared to be literally "up against" a brick wall. It was +that or nothing. And then, and when things seemed at their very worst, +a kind correspondent of _The Spectator_ showed me a way of escape. +I felt like a man lost in underground passages who suddenly sees a tiny +square of light and knows that it means the way out. Somebody wrote, +from South Africa I think, asking why I didn't find the thing I wanted +in Pise de terre, much used in Australia, and occasionally in Cape +Colony. Then came a rush of enlightenment. People who had seen and even +lived in such houses wrote to _The Spectator_, and the world indeed for +the moment seemed alive with Pise de terre. I was even lent the +"Farmer's Handbook" of New South Wales, in which the State Government +provides settlers with an elaborate description of how to build in Pise, +and how to make the necessary shuttering for doing so. It was then, too, +that I began to hear of the seventeenth and eighteenth-century buildings +of Pise in the Rhone Valley. In fact, everybody but I seemed to know all +there was to be known about Pise de terre. For the moment indeed, the +situation seemed like that described in _Punch's_ famous picture of the +young lady and the German professor. "_What is Volapuk?_" asks the young +lady. "_Ze universal language_," says the professor. "_Where is it +spoken?_" "_No vairs._" Pise de terre appeared to be the universal +system of building, but as far as I could make out, it was practised "no +vairs," or at any rate not in Europe. + + + [Headnote: Experiments with "Pise"] + + II + +I had got as far as the position described above, when down swept the +war upon Europe, and everything had to be postponed in favour of the +immediate need of filling the ranks of the nation's army and teaching +the men how to fight our enemies. As the war went on, however, the +demand for rapid, cheap, and temporary building became very great, and I +felt I should be justified in trying some experiments with Pise de +terre, even in spite of the difficulty of obtaining labour. + +I think I can best illustrate the nature of Pise and what it can do, and +I believe will do, if I shortly recount in chronological order these +humble pioneer efforts. + +In the summer of 1915 I found that it was necessary in the interests of +the hospital established in my house to find a place in which to store +apples, for the men in blue consumed them in incredible quantities. +I thought I would try Pise. Accordingly, I had some shuttering made on +the Australian model--not splendid scientific shuttering such as is +described in the body of this work, but still shuttering quite +sufficient for the purpose. With great rapidity a little fruit-house was +put up, roofed with boards, and covered with blocks of compressed peat +in order to make a roof which would be both vermin-proof and also keep +out the heat and the frost. In my ignorance and my hurry, I now find +that I violated every sound rule of Pise construction. I built the walls +during a week of rain, when the earth was wet, which was a great +mistake; and I did not clear out the stones, which was another error +that prevented the walls from being homogeneous. Worst of all, as soon +as the walls were built (and very pretty walls they were, looking +something like soft brown marble), I painted them over with tar, which +of course would not enter the wet wall, but only made a skin, which in a +few months peeled off exactly like the bark off a plane tree. Yet in +spite of this ignorant mishandling of my material, the little +fruit-house is still standing and sheltered till January the few apples +Nature allowed us to gather last autumn. It looks disreputable, but +there has been no structural collapse, nor will there be. + + [Headnote: Rammed Chalk, "Pise de Craie"] + +No sooner was the fruit-house finished than I was met by the demand of +my wife, the commandant of the hospital, to add to my house a patients' +dining-room, which would be bright, dry, airy, warm, and comfortable, +and be large enough for forty men to have their meals in, and to use as +a sitting-room during the rest of the day. The local builder said that +it was impossible to make a wooden addition, for there was no wood to be +procured, or to build in bricks, since my house stands 600 ft. above the +sea on an isolated chalk down. Croesus would have found it difficult at +that time to build on my site, and for the ordinary economic +man--"L'homme a quarantes ecus"--it was quite impossible. But the room +had got to be built, for the men were there, and built at once, since +the out-of-door life of July and August could not continue. There was +nothing to do but to fall back upon Pise. I decided to be ambitious and +to experiment, not merely in Pise de terre, but in what I then +thought--and perhaps rightly--was a new form of Pise, _i.e._ Pise de +craie or compressed chalk. My shuttering therefore was put up. A hole +not very far off was dug in the earth, the chalk which was almost at the +surface was quarried out, and we began to build the wall, candid and +contemptuous friends telling us of course that the chalk wall would +never stand the frosts in so exposed a position, and that the wall, if +made, would certainly explode! Everyone worked at that wall; the nursing +staff, the coachman, an occasional visitor, a schoolboy, a couple of boy +scouts, members of the National Reserve who were guarding a "vulnerable +point" close by, and even some of the patients. Patients as a rule will +endure any toil with the utmost good temper if it is for the purposes of +sport. If the task is useful it does not interest them. Still, a wall +which might explode offered a certain attraction. We worked with more +zeal than discretion, but happily I had it in my mind that homogeneity +was the essential, and therefore the hard nuggets of chalk as they were +thrown into the shuttering to be compressed by the rammers were first +chopped up with spades, much as one minces meat. The wall had no +foundations. In Pise you can make your foundations, so to speak, as you +go, through the simple process of ramming. Anyway, and to cut a long +story short, the wall was made, was able to receive the roof, for which +happily the local builder found some material, and not only did the wall +stand, but showed a very creditable exterior. Its weight was of course +enormous, for there were some twenty tons of chalk put into it. In spite +of the irregularity of the labour it did not take more than ten or +twelve days to build. To prevent the wet and frost getting into it, +I painted the main front with a patent liquid material for rendering +walls damp-proof. The Chalk Pise wall not only served its purpose, but +served it very well. The room proved extraordinarily warm and +comfortable, largely owing no doubt to the fact of a solid, very dry, +18-in. wall on the north-east side. + + + III + +My next venture was in response to an urgent appeal from a farm tenant +to build him a waggon house. The result is seen in the accompanying +illustration. This building, about 40 ft. by 30 ft., was made purely of +earth, but some experiments were tried in the way of introducing hurdles +into the shuttering in order to afford a surface to which plaster could +easily cling. Suffice it to say that the plain earth, without plaster or +any covering, more than justified itself. One part of the wall is very +much exposed to the weather, but it has stood the rains and the frosts +of three very bad winters without turning a hair. Lovers of the +picturesque may like to know that it presents a pleasant face of light +ochre, upon which a pale green efflorescence of lichen has appeared of +late. Anyway, the frost has not touched it. + + + IV + +Next I made some experiments in chalk farmyard walls. Unfortunately, +however, one of these, which was not made homogeneous by chalk mincing, +_i.e._ in which the nuggets of chalk were not properly broken up, got +the wet into it, and true to the candid friend's prophecy did literally +explode in the big frost of 1917-18. Another very pretty chalk wall is, +however, standing to this day. But though Chalk Pise will, I think, do +well if properly made and properly protected, it is somewhat of a +doubtful material for anything except a building with a good overlay of +roof. Another structure put up by me was a largish gardener's potting +shed. This was built purely of earth, and in dry weather. When the walls +were perfectly dry, the local road authorities kindly came with their +tar spray and sprayed it with hot tar, with most excellent results. The +hot tar really entered instead of merely making a skin, with the result +that the external walls thus treated resembled a section of tarred road +stood up on end. + + [Illustration: + +Pise Waggon-house at Newlands Corner.+ + An experiment in rendering.] + + [Illustration: + +The Newlands Waggon-house.+ + Interior.] + + [Illustration: + +The Beginning of a Pise Fruit-house.+] + + [Illustration: + +The Fruit-house Completed With Roof of Peat Blocks + on Rough Boarding.+] + +I may add that I lent my Pise shuttering to a Guildford Volunteer +Battalion, who in a ten-hour day, or rather, two days of five hours +each, built an excellent hut about 20 ft. square and 10 ft. high, and +thus showed that a platoon might house themselves with Pise in a day, +provided they had roofing material ready. This building had subsequently +to be destroyed, because the ground on which it stood was wanted for +another purpose. When it was knocked down the house-breakers were +astonished at the strength and tenacity of the walls. Yet the earth out +of which they were made was particularly bad--as one of the volunteers +expressed it, not earth, but merely leaf-mould and horse-manure. The +site had, as a matter of fact, been a suburban garden for at least two +hundred years. + + + V + +Before I leave the record of these terrestrial adventures I may note +that in the early stages I received a great deal of help and +encouragement from General Sir Robert Scott-Moncrieff. He was indeed so +much struck by them that he drew up a series of instructions for walls +of Pise work which were issued to all engineer companies at the front in +case they might have opportunities for experimenting. These instructions +were based upon the Australian book and embodied the very simple form of +shuttering there recommended. The diagram that accompanied them is +reproduced in the Appendix to the present volume. + + + [Headnote: Pise in Moulds] + + VI + + PISE IN MOULDS + +There is one thing more to be said about Pise. I believe that a useful +development of the system may be found in the plan of ramming earth into +moulds and making earth blocks, something like concrete blocks. Moulds +of this kind are easy to make and are specially suitable when the soil +is somewhat clayey in its nature. They have the advantage of being much +cheaper than shuttering, and of being capable of being handled by one +man without assistance. With a strong wooden mould and a good rammer a +small-holder may easily build his own pigsty, his own chicken house, and +all the small outbuildings he requires, if not indeed add an extra room +to his house. I am at present experimenting with these blocks and only +yesterday had the pleasure of seeing a sergeant (R.A.M.C), discharged +through ill-health and now trying to turn himself into a small-holder, +building a pigsty with the help of one of my moulds. + + + VII + +_Apropos_ of the elusive universality and yet non-existence of Pise +work, the following personal anecdote or footnote to compressed earth +may amuse my readers. Happening to be sleeping in a bedroom at Brooks's +Club in 1916, I noticed a charming Regency bookcase full of old books. +Among them was a copy of a _Cyclopaedia_ of 1819. I thought it would be +amusing to see whether there was any mention of Pise de terre. What was +my astonishment to find that what I thought was my own special and +peculiar hobby and discovery was treated therein at very great length +and with very great ability, but treated not in the least as anything +new or wonderful, but instead as "this well-known and greatly +appreciated system of building, etc., etc." To complete the irony of the +situation the fact was mentioned that a Mr. Holland had lately sent to +the Board of Agriculture a memorandum as to how to put up houses and +farm-buildings in this form of construction. My hair rose on my head, +for I had just committed a similar official indiscretion myself, and had +been bombarding appropriate authorities with what I thought must be a +complete novelty. Truly one can never be first or do anything new. It is +always "in the Files," as Mr. Kipling says. Even in our most original +moments we only keep on feebly imitating somebody else. The claim to +originality is nothing but a muddy mixture of pride and ignorance. What +did, however, somewhat amaze me was the calm statement of the +_Cyclopaedia_ that this system of building was now well known in the +counties of--and then came the names of practically all the counties of +Southern England. And yet I had been keenly on the look-out for such +buildings for several years. The cynic will say that they had all fallen +down. That only shows the weakness of the cynic's point of view. The +truth is they are often concealed under various disguises of plaster, +paint, and weather tiles. Few people know what their own walls are +really made of till they try to cut a new opening for a door or a window +in them. + + + [Headnote: Cob and Chalk] + + VIII + + COB AND CHALK + +Of Cob I know little by actual experiment. It is fully dealt with in the +body of this work, and readers will find that it is a kind of mud or +clay concrete reinforced with straw. It is therefore totally and +absolutely different from Pise. One is wet, the other dry. + +All that need be said about chalk is said by the author of the present +book. + + + IX + + A POSTSCRIPT + +In the body of this work mention is made of a very successful experiment +in Pise de terre made by the officials of a Rhodesian mining company; +the outcome, I am proud to think, of my pre-war advocacy of Pise in _The +Spectator_. No sooner had my introduction been finished than there came +by way of postscript an exceedingly interesting series of photographs, +sent to me by Mr. Pickstone, a gentleman very well known in South Africa +for his fruit gardens, his peaches, and his apricots. On the strength of +what he had read in _The Spectator_, Mr. Pickstone lately undertook to +build a station building and station-master's house for the railway +station at Simondium in the Drakenstein Valley, a place which during the +summer is noted for its great heat. In the January number of the _South +African Railways and Harbours Magazine_, Mr. Pickstone gives a detailed +account of his bold and successful experiment and illustrates it by a +reproduction of some of his photographs. Here is his own account of what +he did. + + * * * + + [Headnote: Pise--a South African Lead] + +"It must have been about eighteen months ago that the railway +administration decided to promote Simondium Siding to the dignity of a +station. As a siding, it had always been a busy place in the fruit +season, during which time a permanent checker had for some years been +kept quite busy, his accommodation being a couple of small tin shanties, +and he had been accustomed to board out where he could. Now we were to +have a 'pukka' station-master and, presumably, suitable premises. The +department quickly got to work and the station-master's house arrived. +It was what one might call a second-hand, or even a third- or +fourth-hand one, consisting of the inevitable sheets of galvanised iron +and the ever-essential Oregon and Swedish timber. Our new station-master +also shortly afterwards arrived, and turned out to be a married man with +a wife and four children. The station-master was not a grouser, but +during the hot summer--and it is terribly hot in the Drakenstein Valley +during that time of the year--he complained to me that it was almost +impossible to hold on, owing to the conditions under which he and his +family had to live. It was just about this time that I saw in _The +Spectator_ a series of articles strongly advocating 'Pise de terre' +construction for buildings of all kinds; especially was it recommended +as a war-time expedient for rapid and economical construction for +barracks and hospitals, and, indeed, it was strongly recommended by Mr. +St. Loe Strachey, the editor, for all sorts of general building and +military purposes. It is a curious fact, which many readers could +verify, that frequently one lives one's life under certain conditions, +and in reality remains absolutely blind to their presence and +potentialities. Here was I, living in a country where some of the most +beautiful old homesteads are on the principle of the 'Pise de terre' +construction, and a large proportion of the older farm buildings in this +district also built of similar material, with the additional pleasing +accompaniment of beautiful beams, ceilings and floors made of colonial +pine--one may advisedly add, the _despised_ colonial pine. Some of these +buildings have stood the wear and use of close on a century, and are +still an object of joy to those privileged to have an eye to see. Here +lived I, as I say, blind to its potentialities for to-day, although it +had been clearly appreciated and carried out with the most charming and +solid results by our great-grandfathers in the old slave-labour days." + + * * * + + [Illustration: + +Model of a Pise de Terre House to be built in + Three Successive Stages.+ + The right wing is planned to be built first as a complete + small cottage, eventually becoming service and servants' quarters. + _Clough Williams-Ellis, Architect_.] + + [Illustration: + +Wayside Station of Pise at Simondium, South Africa, + designed by Mr. Herbert Baker.+] + +The supervising architect, Mr. Kendall, who was responsible for carrying +out the work to the admirable design of Mr. Herbert Baker, gives the +following description of the way the work was actually executed, which +contains several very useful hints: + + * * * + +"The construction of walls determined upon was that known as 'Pise de +terre,' consisting of earth walls some 18 in. to 24 in. thick, which owe +their solidity to a simple process of ramming between wooden casings +previously placed in position on both sides. These walls are built in +stages of some 3 ft. in height, the wood casing being raised at +intervals as required. The frames for doors and windows are placed in +position at the right time, and anchored into the walls by means of long +hoop iron ties. These walls, when completed, give a surface almost as +hard as burnt brick, but the external angles present a slight point of +weakness, as from their exposure they would be naturally inclined to +chip away in cases of rough usage. In order to overcome this it was +arranged that irregular brick quoins should be embedded in the angles +all the way up as the work proceeded. The walls, when completed, were +then plastered and whitewashed, and present as good an appearance as +more expensively plastered brickwork. As additional security the weather +sides were given, prior to whitewashing, a coat of hot gas tar direct on +the plaster, which in all exterior work was lime plus 10 per cent. +cement. The roofs are of thatch with a fairly good overhang at the eaves +in order to form a protection for the walls." + + * * * + +On one point, however, we may reassure Mr. Kendall. I do not think he +need be afraid of his walls being destroyed by the weather even if he +has no overhang. Part of a Pise wall in my cart-shed, built in a very +exposed situation, has no overhang. Further, the wall is not covered by +cement or any other protective covering. The compressed earth was left +quite bare, and yet the three worst winters of alternating wet and frost +known for many years have made no impression upon the wall. It seems to +be both rain-proof and frost-proof. + +I may add that Mr. Pickstone informs me in a letter dated February 19th +that the Pise walls have proved an enormous success from the point of +view of protection from the heat. Whereas in an iron building lined with +wood the temperature in the hot weather went up to 104 degrees +Fahrenheit, in the station-master's Pise de terre dining-room the +thermometer registered only 86 degrees. Those who have ever lived where +such temperatures prevail will note the immense advantage gained by the +Pise walls. Such temperatures try strong men and women, and for children +they are positively death-dealing. With so successful an experiment as +that at Simondium before my eyes, I am beginning to feel that I may live +to correct my view that this universal system of building is practised +"no vairs." + + + [Headnote: The Discovery of the Old] + + X + + PLINY ON PISE DE TERRE + +Now for something which I have kept as the _bonne bouche_ of my earthy +story. At the end of my researches and experiments I found that Pliny +has got it all in his _Natural History_ in six lines! There is no need +for more words. + +"_Have we not in Africa and in Spain walls of earth, known as +'formocean' walls? From the fact that they are moulded, rather than +built, by enclosing earth within a frame of boards, constructed on +either side. These walls will last for centuries, are proof against +rain, wind, and fire, and are superior in solidity to any cement. Even +at this day Spain still holds watch-towers that were erected by +Hannibal._" --_Pliny's "Natural History,"_ Bk. XXXV, chapter xlviii. + + J. ST. LOE STRACHEY. + + Newlands Corner, Surrey. + + + + +GENERAL SURVEY + + +Always necessity has been the mother of invention. The war has proved +her prolific indeed, and her teeming offspring are seen in the +multiplicity of war contrivances and the bewildering array of +substitutes for the once common things of our daily life. Where +necessity has been most dire, there invention has unfailingly come to +the rescue with the most amazing "Ersatz" products to replace the +vanished originals. + +At any rate it pleases us to attribute the truly astonishing feats of +the Germans in this direction to their greater need rather than to any +superior ingenuity or enterprise on their part. + +That their success was often no more than moderate will be readily +admitted by anyone who, for instance, has made trial of their "Ersatz" +cigars or ration coffee. + +Still, need did at least awaken prodigious effort, ingenuity, and +enterprise--all co-ordinated and concentrated on the business of making +good a hundred paralysing deficiencies. + + [Headnote: The House Famine] + +In this present matter of National Housing the shortage of all the +generally recognised building materials as well as of actual houses is +extreme and grave. Effort, ingenuity, and enterprise in overcoming these +insufficiencies are as urgently and vitally necessary to England in +Peace as ever they were to Germany in war. Little will be said here of +the direct and intimate connection between good houses and good +citizens. + +It is assumed that those who go to the pains of reading this book have +at least glanced at the Housing Reports, and drawn certain disquieting +conclusions from the criminal and vital statistics with which the case +for reform is reinforced. + +In a recent speech the Registrar-General said: "War does not only fill +the graves, it also empties the cradles." This is no less true of bad +and inadequate housing. + +Only the most reckless and thick-skinned of the poorer population will +adventure on marriage and the bringing up of a family whilst the odds +against decent and reasonable housing persist as at present. + +True, "Housing" is very properly being given considerable prominence in +the press, and scarcely a day passes but there appears an article or +letter dealing with this question. + +Usually we are left but little wiser than we were, whilst if we chance +to know something about the subject, the general tone of vague +cheerfulness that pervades them all fills us with misgiving. + +Nothing is easier or pleasanter or more popular than to make airy +promises or predictions about the "Homes for Happy Human Beings" that, +somehow, are to be prepared for our returned soldiers, and for all those +others who are housed miserably or not at all. It is very easy to +predict and promise, but without adequate materials performance is not +merely difficult, it is impossible. + +There is a world-shortage of almost every manufactured or cultivated +product; there is also a labour famine, a money famine, and a transport +famine. + +In this country, closely connected with these deficiencies and looming +ominously over them all, is, as we have said, our house-famine. + +To relieve the last in face of the others, and without further +aggravating them, is one of the most grave and pressing of the many +problems that confront us. + +Briefly the problem is this: To provide a maximum of new housing with a +minimum expenditure of labour, money, transport, and manufactured +materials. + +Broadly speaking, so far as rural housing is concerned, the solution +must be sought through the use of natural materials already existing on +the site, materials that can be worked straight into the fabric of the +building, without any elaborate or costly conversion, and that by local +labour. + +"Pise de Terre," "Chalk Compost," and "Cob" are three alternative forms +of construction, one of which will usually fulfil the above conditions +in any given situation. + +Despite the somewhat outlandish and high-sounding name of the first, it +is nothing more than a very old and very simple method of building, +recently revived through stress of circumstances. The rude technique has +happily been kept alive and preserved for us in out-of-the-way corners +of the Continent and in our Colonies. Wherever there is a sufficiency of +sunshine to effect the necessary drying, there have earth buildings +arisen and prospered. + +"Cob" building needs less introduction, as it is still well understood +and a living craft in several parts of Great Britain, notably in +Devonshire and South Wales, where its merits and advantages have been +recognised apparently from the earliest times. + +All those indeed who are familiar with this method of construction are +fully alive to its virtues, and the same is true of Pise-building, both +in chalk and earth, and also of clay-lump. + +This book, however, is addressed to those who have in the past built +only with stone, brick, concrete, timber and plaster, etc., and who are +only now considering a reversion to the more primitive construction here +described, through the shortage or absolute lack of their former +materials. + + [Illustration: + +Front and Back Elevations of Cottage designed by Sir Edwin + Lutyens and Mr. Alban Scott.+ + This Cottage can be built in Cob, Pise, Concrete, Stone, or Brick.] + + [Illustration: + +Plan of Cottage designed by Sir Edwin Lutyens and Mr. Alban Scott.+] + +It is not so much a question as to whether a Cob or Pise house is +preferable to one of brick or stone or concrete--though there are many +who profess a lively preference for the former--but as to whether you +will boldly revert to these old and well-tried methods of building, or, +in the absence of the ordinary materials, feebly sit down and build +nothing at all. + +For that will, inevitably, be the alternative for a great many private +persons. National and Public-Utility Housing Schemes and public and +industrial works of all sorts will naturally and properly claim priority +in the matter of all building materials--and the private individual, so +far as he can secure such materials at all, will only do so at a price +that is the logical outcome of an unprecedented demand and an ominously +inadequate supply. + + [Headnote: Local Materials] + +Timber, tiles, slates, plaster, and ironmongery he must still purchase +and transport as best he may--but the shell of his house, its outer +walls at least, could and should be raised from the soil of the site +itself by the employment of the simplest gear and a small amount of +unskilled local labour. + +So acute indeed is the transport problem, and so small is the hope of +any substantial improvement in the near future, that any expedient +tending to ease matters in this respect is worthy of the most serious +attention. + +The restrictions imposed by high freights will of themselves tend to +check the often senseless and unnecessary importation of materials +foreign to a district, which in the past was the despair of architects +of the "traditional" school. + +It was a wasteful practice that had gone far to obliterate all but the +most robust traits in the old and very diverse local building +conventions of rural England. + +Formerly, he who wilfully carried bricks into Merioneth or the +Cotswolds, or slates into Kent or ragstone-rubble into Middlesex, was +guilty of no more than foolishness and an aesthetic solecism. + +Under present conditions such action should render him liable to +prosecution and conviction on some such count as "Wasting the shrunken +resources of his country in a time of great scarcity, . . . in that he +did wantonly transport material for building the walls of a house by +rail and road from A to B when suitable and sufficient material of +another sort and at no higher cost existed, and was readily accessible +hard by the site at B." + +That indeed is our one chance of salvation, the existence and use of +"the materials of another sort hard by the site." + +These natural materials and their appropriate use in building will be +considered in the following pages. + + * * * + +The Lutyens-Scott cottage, of which illustrations are given, is designed +with a special view to the use of such local materials as cob, chalk, +and Pise, though it could also be constructed without appreciable +modification in stone or brick. + +It is thus a model of unusually universal application, providing, too, +accommodation such as is certain to be demanded by the new and more +educated generation that it is the aim of the country to produce. + + + + +I + +_COB_ + + +Sec. I. GENERAL + +If ever the counties of England recover their bygone loyalty to their +own materials and their old traditions, then cob-building will return to +Devon and the West. Cheap bricks, cheap transport, and the ignoble rage +for fashions from the town went far to oust provincial cob from the +affections of those whom, with their forbears, it had housed so well for +several centuries. + +Whether the new loyalty be from within, or be imposed from without by +force of circumstances, matters little. What does matter is the fact of +its revival. + +For with it will come again the building of cottages that are knit +intimately to their sites and surroundings as of old, cottages +consanguineous with the ground they stand on, be it brick-earth, rock, +or common soil. + +The soil of Devonshire and of many parts of Wessex and of Wales serves +excellently well for building in cob or "clom."[3] + + [Footnote 3: Probably, indeed, there is no county in the kingdom + that has not considerable areas where the soil would, if tried, + prove well adapted for cob-building.] + +The soil itself suggested the construction, and the men of Wessex were +quick to take the hint and to act on it. + +The yeomen and small-holders of earlier days were commonly builders too, +and often built their own homes in their own way, yet by the guiding +light of local tradition. + +Thus the old Devonian countryman in need of a house would set to and +build it himself--of stone if that were handy and easily worked, of cob +if it were not. + +No doubt the doors and windows would be made and fitted by the village +wheelwright; but the cottager himself would thatch or slate the roof as +naturally and successfully as he built. + +The skill and care with which these versatile amateurs built their +houses was not always of the highest, and careless construction, like +other sins, is visited on the children--the worse the sooner. + +Thus it is that there are to-day plenty of old cob cottages that are +both damp and insecure, but to condemn cob building in general because +certain old builders were careless, ignorant, or incompetent is to +condemn all materials from wattle and daub to ferro-concrete in the same +breath. + +Cob, being a humble, amenable, and thoroughly accommodating substance, +has reaped the inevitable reward of good nature in being "put upon" and +in being asked to stand what is quite beyond its powers of endurance, +and yet Devon cob houses of Elizabethan date are not uncommon. + +It is very reasonable in its demands, but two things it does +require--dry foundations and a good protecting roof. + +To quote an old Devonshire saw on cob--"Giv'un a gude hat and pair of +butes an' 'er'l last for ever." + +In many instances the Devonshire leaseholder, usually only a +"life-lease" holder, built badly and on indifferent foundations. He +neglected to repair his thatch, with the consequence that ruin followed +sooner or later. He did not always use rough-cast, so that it often +happened that by the time the lease expired the unfortunate landowner +found that the cottage fell in--in the literal as well as in the legal +sense. The lower portions of the walls were honey-combed with rat-holes, +the walls bulged out or fissures resulted from subsidence, and the +dwelling presented that appearance of squalor and meanness that has led +so many to decry the mud buildings of Devon as relics of bygone +barbarism. But if adequate care is bestowed on the construction, there +is no reason why cob cottages should not prove at one and the same time +comfortable to the inmates and pleasant to the eye, and endure for many +generations. + + [Illustration: + +Another view of the Cob House built by Mr. Ernest Gimson, + near Budleigh Salterton, Devon.+ + _See Frontispiece_] + + [Illustration: + +A fine Specimen of a Devonshire Cob House.+] + + [Headnote: The Beauty of Cob] + +As to their comeliness and longevity, a day's walk in Devon, or, failing +that, a glance at the printed pictures will tell all that need be told. +That the beauty of cob buildings is not due merely to the irregularities +and weathering produced by the passage of time is sufficiently proved by +the photographs of Mr. Gimson's charming cob cottage, taken soon after +he had finished it. + +The work was done a year or two before the war; this is Mr. Gimson's own +description of the manner of its building: + + * * * + +"The cob was made of the stiff sand found on the site; this was mixed +with water and a great quantity of long wheat straw trodden into it. The +walls were built 3 ft. thick, pared down to 2 ft. 6 in., and were placed +on a plinth standing 18 in. above the ground floor, and built of cobble +stones found among the sand. The walls were given a coat of plaster and +a coat of rough-cast, which was gently trowelled over to smooth the +surface slightly. I believe eight men were engaged on the cobwork, some +preparing the material, and others treading in on to the top of the +walls. It took them about three months to reach the wall plate; the cost +was 6s. a cubic yard, exclusive of the plastering. No centring was used. +The joists rested on plates, and above them the walls were reduced to 2 +ft. 2 in. in thickness to leave the ends of the joists free. The beams +also rested on wide plates and the ends were built round with stone, +leaving space for ventilation. Tile or slate lintels were used over all +openings. The cost of the whole house was 6-1/2d. a cubic foot. Building +with cob is soon learnt--of the eight men, only one of them had had any +previous experience, and, I believe, he had not built with it for thirty +years. This is the only house I have built of cob." + + * * * + +What is most interesting in this narrative is the workmen's lack of +experience, which seems to have been no hindrance. Anyone who proposes +to revive the use of cob may take courage from Mr. Gimson's evidence. +The time spent in building the walls was reasonable and the cost low. It +may be guessed that the post-war rise in cost will be no greater in +proportion, if as great, when compared with brickwork. The natural charm +of the wall surface is enhanced by the crown of thatched roof, modelled +with a skill which few can bring so certainly to their task as Mr. +Gimson. + + + [Headnote: Method of Building] + +Sec. II. METHOD OF BUILDING + +_Composition._--Cob is a mixture of shale and clay, straw and water. +Shale is a common and widely distributed stratified formation of a slaty +nature, and there are few types of clay soil that would not serve for +cob-making. + +The precise relative proportion of the first two ingredients varies, +depending on their individual peculiarities. + +Local custom as to the composition and preparation of the mixture will +generally be found to have adjusted itself to the peculiarities of the +soil. + +The following extract is from an analyst's report on a sample of typical +old cob walling: + + * * * + +"The material when placed in water fell to pieces. On analysis, it was +found to consist of: + + Per cent. + Stones (residue on 7 by 7 mesh sieve) 24.40 + Sand, coarse (residue on 50 by 50 mesh sieve) 19.70 + Fine sand (through 50 by 50 mesh sieve) 32.50 + Clay 20.60 + Straw 1.25 + Water, etc. 1.55 + ------ + 100.00 + ------ + +"The material is a conglomerate of slaty gravel with a very sandy clay, +to which mixture a small proportion of straw has been added. + +"The clay acts as an agglutinant, and the straw as a reinforcement. + +"Efficient protection from frost and rain would be necessary before such +material could be considered weatherproof." + + * * * + + [Illustration: + +A Devonshire Cob Farmhouse, probably between 200 and 300 years old.+] + + [Illustration: + +A Cob-built Village.+] + +(N.B.--Lime is occasionally added to the clay-shale, but this is not +usual.) + +_Mixing._--The old method of mixing by hand is as follows: A "bed" of +clay-shale is formed close to the wall where it is to be used, +sufficient to do one perch. A perch is superficial measurement described +as 16-1/2 ft. long, 1 ft. high, and the amount of material will vary +according to the thickness of wall required. Four men usually work +together. The big stones are picked out. The material is arranged in a +circular heap about 5 or 6 ft. in diameter. + +Starting at the edge the men turn over the material with cob picks, +standing and treading on the material all the time. One man sprinkles on +water, and another sprinkles on barley straw from a wisp held under his +left arm. The heap is then turned over again in the other direction, +treading continuing all the time. "Twice turning" is usually considered +sufficient. Straw bands may be wrapped puttee-wise around the legs of +the men to keep them clean, and these are removed at the end of the day. + +More rarely the mixing is done in a rough trough, whilst a power-driven +"pan-mill" has also been tried with success; though one would think that +the use of such a machine might tend to diminish the binding strength of +the straw submitted to its grinding. + + [Headnote: Implements] + + [Illustration: COB PICK (Measured from example at Great Fulford).] + +_Building._--In building a man stands on the low base-wall, and lays the +material handed up to him on the cob picks, treading it into position. +Thorough treading is important, and the heels should be well used. The +material is allowed to project each side an inch or so beyond the stone +base to allow for paring down afterwards. The courses are usually about +2 ft. high. The cob should be laid and trodden in diagonal layers, as +shown in the diagram: this is to secure proper bonding. It takes from +two to three weeks for a course to dry, according to the weather, and +five or six men would be required to build the walls of an ordinary +cottage. This would not keep them continuously employed, however, and +they would require to have several buildings in hand at the same time, +so as to be able to turn from one to the other while the courses were +drying. + + [Illustration: COB COURSE, OR SCAR, SHOWING DIAGONAL LAYERS.] + +At the completion of a course the corners are plumbed up from the stone +base below, a line is stretched through and the wall is then pared down +"plumb" with the "paring iron" by the man standing on the wall. +Sometimes, however, the paring down is left until the wall is finished +and dry. Four men will do about four perches per day of a wall 2 ft. +thick, preparing and laying material. + +The material is rarely laid between timber shuttering as in Pise work, +as the retaining boards tend seriously to retard the drying out. + + [Illustration: PARING IRON (Measured from example at Great Fulford)] + +_Drying._--If a course takes from two to three weeks to dry, it +naturally takes a long time for a whole cottage to completely dry out. +The walls can be built from about March to September. The internal +fitting, plastering, etc., can be done in the winter, but the external +rendering must not be done for at least a year, perhaps two years, to +allow the walls to become perfectly dry. + +As unprotected cob is sensitive to frost, especially if not thoroughly +dried out, it should be given a good external rendering as soon as it is +really dry, and should in the meantime be protected from frost by some +temporary covering, straw-matting or what not. Also all cob-work must be +protected from the rain both whilst building and when built. + +No artificial methods of drying are at present usual, beyond good fires +inside during the winter, though, as under such conditions a cob cottage +is not usually considered fit to live in for several months after +completion, some artificial means of drying might be worth considering. + +_Foundations and Base._--The depth of the excavations required for the +foundations naturally depends upon the character of the site and soil, +as also does the spread of the footings, if any. + +The base-course wall of brick, stone, or concrete should be carried up +some 2 ft. or so above ground level. In old days this walling was not +infrequently built "dry"--but good lias lime or cement should be used in +all new work. + +The damp-course too was an unknown refinement to the by-gone builders, +and the introduction of this one improvement alone makes the new cob +cottage a very different dwelling from the old. + +The usual forms of damp-course serve well for cob walls, though slates +laid butt and broken joint in cement are probably the best. + + [Headnote: Walls and Roofs] + +_Thickness of Walls._--The thickness of walls may be anything you please +from 18 in. upwards. There are old examples a full 3 ft. across, but for +an ordinary two-storied cottage a thickness of about 2 ft. is general. +Eighteen inches is certainly the minimum thickness, and would not +ordinarily be adopted for any but one-storied buildings. + +The first-floor walls are made the same thickness as those below, for if +they were reduced in width, as is usual in a stone building, the extra +weight thus thrown on to one side of the ground floor walls would tend +to make them bulge, unless quite dry and thoroughly set. + +There are old cob walls in existence fully 30 ft. in height, and there +is no apparent limit in this direction provided they are thick enough. + +The upper layers compress the lower ones, and automatically render them +more dense and stone-like and fit to bear the load imposed above. + +_Hipped Roofs._--As a general rule, however, it is found expedient to +hip back the roof rather than carry it up in a tall gable, partly +because cob-building at a great height above the ground in short and +diminishing layers is a somewhat tedious process, partly because a +hipped roof with good eaves is very welcome for the protection that its +projection affords the walling. + +_Masonry and Carpentry._--The bonding of cob to stone and brick is +sometimes liable to leave an open joint that will require filling when +the cob dries and shrinks. Many of the chimneys in old cob houses are of +brick or stone, and brick and stone jambs are sometimes to be seen in +cob walls, but they are probably by way of repairs to damaged corners. +It is considered better to have cob all round, so ensuring the uniform +settlement of the building. + +The timber built into old cob does not seem to decay. The walls are +usually so dry, especially when plastered, that the wood is well +preserved. The straw in the interior of old cob walls is often as bright +as when put in. The straw in cob performs a similar function to hair in +plaster. Heather has sometimes been used instead of straw with good +results. + + [Illustration: WALL COPINGS.] + +The old practice was for beams, wall plates, joists, etc., to be just +bedded on the cob, and for the cob to be filled in between the joists. +In new work, particularly when the use of imperfectly seasoned timber is +unavoidable, it would be wise to take the usual precautions as to the +proper ventilation of all "built in" woodwork--especially the ends of +joists and so forth. Roofs must of course be tied and exercise no thrust +on walls. The roof plates are sometimes tied down by galvanised iron +wire. + + [Illustration: LINTEL-BEARING CROSS-PIECE] + +Door and window-frames are also fixed to wood blocks built into the +jambs and to the wood lintels above. The frames are sometimes near the +outer face of wall, sometimes near the inner-face. Where the door-frames +are on the interior face of a 2 ft. thick wall, a convenient porch +results. + + [Illustration: + +A Devonshire Farm, Local Material (Cob).+] + + [Illustration: + +Devon Country House, built of Devon Cob.+] + +Other joinery is fixed to wood pins driven into the cob where required. + +Corners are usually of cob, though stone quoins are occasionally met +with. + +Lintels are usually of wood well tailed into the wall and resting on a +wood pad placed crosswise. + + [Headnote: Protection] + +_Protection._--Old buildings that have been neglected are often found to +be somewhat eroded towards the bottom of their walls through the action +of rain and frost. + +Protection is less here than higher up under the projecting eaves, and +the Achilles' heel of the cob wall is undoubtedly its base. + +This vulnerable part, exposed as it is to driven rain, back-splash, and +the casual kicks, should be given special protection. + +Where the base is of cob and not of masonry, the traditional method is +to provide a good deep skirting of pitch or tar, or a mixture of both, +applied hot to the face of the rendering that should completely cover +the exterior of all cob work. + +This rendering is usually composed of lime and hair mortar, though +Portland cement has come into use to some extent recently. + +Cement, however, is apt to be rather too "short" and brittle, and it +does not always hold to the cob walling very securely. + +A rendering consisting of an equal mixture of cement and lime with three +parts of sand adheres well to cob, however, and is probably the best +coating that can be given to it. + +This coating can be colour-washed or lime-whited in the usual way. The +granular surface of rough rendering or of "slap-dash" on the slightly +wavy surface of cob walling perhaps gives to whitewash its very highest +opportunity and charm. + +Certain it is that the old cob cottages of Devon with the pearly gleam +of their white walls, their heaving bulk of thatch and their trim black +skirtings, are as gracious and as pleasant to the eye as any in all the +length and breadth of England. + +Within, lime-and-hair mortar plastered straight on to the cob makes an +excellent lining. + +_Chimneys._--Nowadays, chimneys are commonly built up in brick or stone, +but numerous good examples survive of flues and stacks constructed in +cob. The insides of these are pargeted with lime and cow-dung in the +usual way, brickwork being only introduced immediately around the +fireplaces. + +_Rats._--Where the surface rendering of cob-walls has been omitted or +has been allowed to fall away, an enterprising rat will sometimes do +considerable damage by his tunnelling. + +A little powdered glass mixed with the lower strata of a wall will +discourage any such burrowing, but the best preservative for any cob +building is a thoroughly good skin of rendering, especially if this be +reinforced by fine-mesh wire-netting secured to the wall. + +_Strength._--The strength of cob walls is surprisingly great so long as +they are vertical, and are not subjected to undue lateral thrust or +tension. + +Beams as large as 12 in. by 12 in. may be seen supported by old cob +walls, and there is nothing likely to be asked of the material in the +way of strength to which it cannot easily respond. + +_Design._--Cob, like every other material, should have a certain say in +the design of any building in which its use is intended. + +The chief desiderata are a plain straightforward plan and broadly +treated elevations where voids and solids are carefully disposed with an +eye to getting as large unbroken blocks of cob as possible. + + [Illustration: + +Cob House temp. Elizabeth, Lewishill.+ + Walls from 3 ft. to 4 ft. thick. A wing was added in 1618. + This farm has been occupied by the family of the present holder + between 300 and 400 years.] + + [Illustration: + +Another Devonshire (Cob) Farmhouse, Weeke Barton.+] + +The cracks that are sometimes found in old cob buildings are almost +entirely attributable to unsuitable design in such respects, or to bad +foundations. + +Cob walls built up in the ordinary way are not very suitable for +internal partitions on account of their considerable width and the +consequent waste of space, though in old work cob was sometimes used as +a filling for stud and lath partitions which were finally plastered over +in the usual way. + +The sun-dried clay-lumps so much used for walling in Suffolk would seem +to be admirable for forming the partitions in a house of cob. + +Cob work is usually repaired with rubble, stone, or brick. + +New openings are easily cut through cob walls, and this fact has +occasionally led to the collapse of an old building through the zeal for +light and air of some new occupier exceeding his caution, and causing +him to cut away the substance of his walls in cheerful disregard of the +laws of gravity. + + +Sec. III. CONCLUSION + + AUTHORITIES--ANCIENT AND MODERN + +Not by any means was cob exclusively the poor man's material, and +several old homes of this sort still survive that are of some +consideration. + + [Headnote: Raleigh's House] + +Amongst them is Hayes Barton, the birthplace of Sir Walter Raleigh. +Writing of Raleigh and his home, Mr. Charles Bernard says: + + * * * + +_Sir Walter Raleigh's House._--"He had great affection for his boyhood's +home--the old manor-house at Hayes Barton where he was born, and did his +best to secure it from its then owner. 'I will,' he wrote, 'most +willingly give you whatsoever in your conscience you shall deme it worth +. . . for ye naturall disposition I have to that place, being borne in +that house, I had rather see myself there than anywhere else.' But alas! +it was not to be, and the snug and friendly Tudor homestead passed into +other hands. The house at Hayes Barton was probably not newly built when +Raleigh's parents lived there, and it says much for the character of cob +that the house is as good to-day as ever it was; though for all that it +has, to use Mr. Eden Phillpotts' words, 'been patched and tinkered +through the centuries,' it 'still endures, complete and sturdy, in +harmony of old design, with unspoiled dignity from a far past.' Lady +Rosalind Northcote gives the following description of the house in her +_Devon_. She writes: "In front of the garden, a swirling stream crosses +a strip of green; and in the garden, at the right time, one may see the +bees busy among golden-powdered clusters of candytuft, and dark red +gillyflowers, and a few flame rose-coloured tulips, proud and erect. The +house is very picturesque; it has cob walls and a thatched roof, and is +built in the shape of the letter +E+; a wing projects at either +end, and in the middle the porch juts out slightly. The two wings are +gabled; there is a small gable over the porch and two dormer ones over +the windows at each side of it, the windows having lattice lights and +narrow mullions. Dark carved beams above them show up well against the +cream-coloured walls. The heavy door is closely studded with nails, and +over it fall the delicate sprays and lilac "butterfly" blossoms of +wistaria.'" + + + [Illustration: + +Ceilings of Modelled Plaster from old Cob Houses in Devon.+] + + [Illustration: + +A Cob Garden-wall with Thatched Coping.+] + +_Reed Thatch._--In recent years slates or tiles have replaced thatch for +the roofing of cob buildings and walls, owing to the cost of reed (the +local name for the straw from which the grain has been hand-threshed by +flail to prevent the straw being broken), and the difficulty of getting +good thatchers. The opinion is held by many that the lasting quality of +thatch has deteriorated since the practice of liming the cornland has +unfortunately been given up. + +_Primitive Methods._--Formerly the ground floors of cob cottages were +all cobbled, but these have, generally speaking, been replaced by lime, +ash, or cement floors. The cob builders of past generations apparently +made no use of the square, plumb-line, or level. No laths were used for +the walls, which were plastered within; outside, rough-cast or +"slap-dash" was laid on. + + [Headnote: Mr. Baring-Gould] + +_Mr. Baring-Gould's Testimony._--Mr. S. Baring-Gould, in his _Book of +the West_, writing on the subject says: "No house can be considered more +warm and cosy than that built of cob, especially when thatched. It is +warm in winter and cool in summer, and I have known labourers bitterly +bewail their fate in being transferred from an old fifteenth or +sixteenth century cob cottage into a newly-built stone edifice of the +most approved style, as they said it was like going out of warm life +into a cold grave." + + + DEVON COB + +The following paragraph, taken from C. B. Allen's _Cottage-Building_, is +of interest: + +"The cob walls of Devonshire have been known to last above a century +without requiring the slightest repair, and the Rev. W. Elicombe, who +has himself built several houses of two stories with cob walls, says +that he was born in a cob-wall parsonage built in the reign of +Elizabeth, or somewhat earlier, and that it had to be taken down to be +rebuilt only in the year 1831." + +_Fruit Walls._--Again quoting Mr. Baring-Gould: "Cob walls for garden +fruit are incomparable. They retain the warmth of the sun and give it +out through the night, and when protected on top by slates, tiles, or +thatch, will last for centuries." It will be seen that the disadvantages +of cob buildings are solely due to faults of construction, and not to +any inherent defect in properly made cob as a material, and that the +construction of cottages, farm buildings, and garden walls is well +within the compass of an averagely intelligent workman. + +It is not intended to argue that the cob cottage could be advantageously +built in every county, but only that where it has been used and liked +for centuries, a wise building policy would encourage its continuance. +The materials are at hand, and the population ready to welcome this form +of dwelling-place. + + [Headnote: Old Cob Lore] + +_An Old Authority._--An old writer treating of cottage-building thus +delivers himself: + + * * * + +"A Bill for inclosing the waste lands of the kingdom having been +introduced into the House of Commons, under the auspices of the Board of +Agriculture, and as so beneficial a Bill cannot fail, sooner or later, +to pass into a law, and as in consequence thereof, many small houses +must necessarily be built, suited to small estates issuing out of +allotments of such wastes, we have been induced to submit to the +consideration of the Board three plans of such small houses to be built +of different species of materials. + +"The first is with mud walls, composed of soft mire and straw, +well trodden together, and which, by degrees, is laid on, +stratum-super-stratum, to the height required; a species of building not +uncommon for cottages, and even for better houses, barns, etc., in the +western and some other parts of the kingdom. It is the cheapest +habitation that we can construct and is also very dry and comfortable." + + * * * + +And again: + + * * * + +"Walls of mud, or of compressed earth, are still more economical than +those of timber, and if they were raised on brick or stone foundations, +the height of a foot or 18 in. above the ground, or above the highest +point at which dung or moist straw was ever likely to be placed against +them, their durability would be equal to that of marble, if properly +constructed and kept perfectly dry. The cob walls of Devonshire, which +are formed of clay and straw trodden together by oxen, have been known +to last above a century without requiring the slightest repair; and we +think that there are many farmers, especially in America and Australia, +who if they knew how easily walls of this description could be built, +would often avail themselves of them for various agricultural purposes. + +"The solidity of cob walls depends much upon their not being hurried in +the process of making them, for if hurried, the walls will surely be +crippled, that is, they will swag or swerve from the perpendicular. It +is usual to pare down the sides of each successive rise before another +is added to it. The instrument used for this purpose is like a baker's +peel (a kind of wooden shovel for taking the bread out of the oven), but +the cob-parer is made of iron. The lintels of the doors and windows and +of the cupboards and other recesses are put in as the work advances +(allowance being made for their settling), bedding them on cross pieces, +and the walls being carried up solid. The respective openings are cut +out after the work is well settled. In Devonshire the builders of +cob-wall houses like to begin their work when the birds begin to build +their nests, in order that there may be time to cover in the shell of +the building before winter. The outer walls are plastered the following +spring. Should the work be overtaken by winter before the roof is on, it +is usual to put a temporary covering of thatch upon the walls, to +protect them from the frost." + + * * * + + [Headnote: Mr. Fulford's Evidence] + +_Mr. Fulford's Evidence._--Mr. Fulford, of Great Fulford, near Exeter, +whose own village and estate can show as many good examples of old cob +work as any place in Devon, writes as follows: + + * * * + +_Cost._--"It is not possible to give a close estimate of what would now +be the comparative cost of a building in cob, stone, or brick, as this +must depend upon the exact locality of the site. It may, however, be of +assistance if I quote particulars of the relative cost of cob and stone +building in Devon in the year 1808 when cob was in common use. The +stonework referred to was rough rubble, and not with square or dressed +blocks. It must be borne in mind that up to that date practically all +material, stone, lime, etc., was carried on horses' backs. Wheeled carts +which began to creep in about the beginning of 1800, were not in general +use until twenty or thirty years later. As a boy I knew a farmer who +remembered the first wheeled cart coming to Dunsford. In 1838 the Rector +of Bridford (the 'Christowell' of Blackmore's novel) recorded the fact +that in 1818 there was only one cart in the parish and it was scarcely +used twice a year. In 1808 the price of building varied according to the +district. In the northern part of the county the common price of +stonework, including the value of three quarts of cider or beer daily, +was from 22d. to 24d. the perch (16-1/2 ft.), 22 in. in width and +1 ft. in height. Including all expenses of quarrying and carriage of +materials, stonework worked out at from 5s. to 6s. per perch running +measure, and cob estimated in like manner at about 3s. 6d. Masons when +not employed by the piece received 2s. per day, and allowance of beer or +cider. In the Dunstone district (the clay shales from which make the +best cob) masonwork was 18d. per rope of 20 ft. in length, 18 in. thick, +and 1 ft. high, stone and all materials found and placed on the spot; +cob work of the same measure was 14d. In the South Hams district +masonwork cost 2s. 6d., and cob 2s. per perch of 18 ft. in length, 2 ft. +thick, and 1 ft. high." + +_Use of Shuttering._--"In those parts of the red land where Dunstone +shillot or clay shale is not available, the red clay was mixed with +small stones or gravel, and frequently the cob was laid and trodden down +between side boards as used in building concrete walls. Three cartloads +of clay built a perch and a half of wall 20 in. wide and 1 ft. deep. +Eight bundles of barley straw, equal to one pack-horse load, were mixed +and tempered with nine cartloads of clay." + +_Roofing._--"Thatching in 1808 cost 8s. per square of 10 ft.; 100 +sheaves of wheat-straw reed, weighing 25 lb. each, were sufficient for +one square. Thatching, however, is not, as many suppose, indispensable +as a roofing for cob buildings; slate found in many parts of Devon was +frequently used, and of late years Welsh and Delabole slates, tiles, and +unfortunately, from the picturesque point of view, corrugated iron, have +to a large extent supplanted thatch." + +_A Protective Wash._--"Vancouver, in his report on the Survey of Devon +for the Board of Agriculture in 1808, gave the following recipe, which +he described as a preserving and highly ornamental wash for rough-cast +that was then getting into common use: 'Four parts of pounded lime, +three of sand, two of pounded wood ashes, and one of scoria of iron, +mixed well together and made sufficiently fluid to be applied with a +brush. When dry it gives the appearance of new Portland stone, and +affords an excellent protection against the penetrating force of the +south-westerly storms." + +_Rendering._--"For the rough-weather sides of cob buildings I have found +cement and sand, finished with a rough surface, satisfactory, and far +more durable than ordinary lime and gravel rough cast. For interior cob +walls, laths are not necessary. The old plastering was frequently laid +on too thick. Of late years I have used with excellent results granite +silicon plaster for ceilings and walls. This requires no hair, and is +easily applied." + +_The Cob Tradition._--"Cob-making was, like many other local trades, +carried on in some families from generation to generation and developed +by them into an art, but apart from these specialists, practically every +village mason and his labourers built as much with cob as they did with +stone. There are men still left in various parts of the county who have +made cob, and it would, in my opinion, be of advantage if demonstrations +could be given by them to discharged sailors and soldiers who are +anxious to take up work on the land." + +_Training of ex-Soldiers._--"In cob-building, as in many other arts and +crafts, a little showing is of far greater help to the novice than any +amount of text-book instruction. The knowledge and experience that these +men would gain from being shown, and better still, assisting an expert +in making cob, would be of material advantage in the development of the +county scheme promoted by the Central Land Association for the +establishment of ex-Service men on the land. They could try their +'prentice hands on walls, tool-sheds, cart linhays, etc., for their own +use, and some no doubt would develop into expert builders capable of +constructing walls for dwelling-houses from approved plans." + +_1819 Conditions Returned._--"The depletion of our home-grown timber +supply and the prohibitive cost of practically all building material has +in effect brought about the conditions that led our forefathers to +utilise suitable material that lay nearest to hand, and unless some +endeavour is made to follow their methods and profit by their example, +it will be impossible to provide sufficient buildings for the necessary +equipment of the allotments and small holdings, let alone housing +accommodation for the workers on the land." + + * * * + + [Headnote: A Champion of Cob] + +There is probably no one who knows more about cob than does Mr. +Fulford--certainly no one who has done more to promote the revival of +cob-building both by precept and example. + +Cob is the traditional material of his native place, he has, as it were, +been brought up on cob--he is familiar with both the ancient history and +the modern practice of cob-building, and in short, he "knows." + +When a revivalist has knowledge as well as enthusiasm, the grounds of +his faith are usually worth serious attention. + + + + +II + +_PISE DE TERRE_ + + +Sec. I. GENERAL + +_What it is._--"Pise de terre" is merely the French for rammed earth, +and rammed earth is an exceedingly good material for the building of +walls. + +The odd thing is that its very obvious merits should have secured it +such small attention. + +It is no new-fangled war-time invention brought forth by our present +necessity, but a very ancient system well proved by centuries of trial. + +_History._--Pliny gives an excellent account of Pise-building in his +_Natural History_, and Monsieur Gorffon, who published a treatise on +this method of construction in 1772, states that it was first introduced +into France by the Romans. + +The following extracts from an old book based on a French original will +serve well as an introduction to the study of Pise-building: + + * * * + +_Capabilities._--"An account of a method of building strong and durable +houses, with no other materials than earth; which has been practised for +ages in the province of Lyons, though little known in the rest of +France, or in any other part of Europe. It appeared to be attended with +so many advantages, that many gentlemen in this country who employ their +leisure in the study of rural economy were induced to make a trial of +its efficiency; and the result of their experiments has been of such a +nature as to make them desire, by all possible means, to extend the +knowledge and practice of so beneficial an art. + +"The possibility of raising the walls of houses two or even three +stories high, with earth only, which will sustain floors loaded with the +heaviest weights, and of building the largest manufactories in this +manner, may astonish every one who has not been an eye-witness of such +things." + +_Of Pise and its Origin._--"Pise is a very simple manual operation; it +is merely by compressing earth in moulds or cases, that we may arrive at +building houses of any size or height." + +_Locale._--"This art, though at present confined to the single province +of the Lyonese in France, was known and practised at a very early period +of antiquity. The Abbe Rozier, in his _Journal de Physique_, says that +he has discovered some traces of it (Pise) in Catalonia; so that Spain, +like France, has a single province in which this ancient manner of +building has been preserved. The art, however, well deserves to be +introduced into more general use. The cheapness of the materials which +it requires, and the great saving of time and labour which it admits of, +must recommend it in all places and on all occasions, but the French +author says that it will be found particularly useful in hilly +countries, where carriage is difficult, and sometimes impracticable; and +for farm buildings, which, as they must be made of considerable extent, +are usually very expensive, without yielding any return." + + + [Headnote: Method of Building] + +Sec. II. METHOD OF BUILDING + +There is an exhaustive article on Pise in Vol. XXVII of _The Cyclopaedia +or Universal Dictionary of Arts, Sciences, and Literature_, published in +1819. The writer, Abraham Rees, D.D., F.R.S., F.L.S., draws chiefly on +French authorities and his directions are most detailed and precise. + + [Illustration: PISE. + _Implements for Pise or Rammed Earth Buildings_ + +Pise Plant and Implements.+ + (Reproduced from an old Encyclopaedia.)] + +_Definition._--He introduces his subject thus: + +"Pise-building, in Rural Economy, the name of a method of building with +loamy or other earthy matters, which has long been practised with great +success, and in a very cheap manner, in some departments of France, and +which is now had recourse to with similar advantage in some parts of +this country. It has been described, delineated, and recommended by Mr. +H. Holland in the first volume of _Communications to the Board of +Agriculture_, and is to be managed somewhat in the manner directed +below." + + * * * + +At great length and with immense detail, the plant, the preliminaries, +and the process are each severally described. + +The pith of the matter is sufficiently given by the following extracts: + +_Shuttering._--"For the construction of the mould, take several planks, +each 10 ft. long, of light wood, in order that the mould may be easy to +handle; deal is the best as being least liable to warp. To prevent which +the boards should be straight, sound, well seasoned, and with as few +knots as possible. Let them be ploughed and tongued, and planed on both +sides. Of these planks, fastened together with four strong ledges on +each side, the mould must be made, 2 ft. 9 in. in height; and two +handles should be fixed to each side. + +"All the boards and ledges here mentioned must be, after they are +planed, something more than 1 in. thick." + +_Rammer._--"The instrument with which the earth is rammed into the mould +is a tool of the greatest consequence, on which the firmness and +durability, in short the perfection, of the work depends. It is called a +pisoir, or rammer; and though it may appear very easy to make it, more +difficulty will be found in the execution than is at first apprehended. +A better idea of its construction may be formed by examining the Plate, +in which it is delineated, than any words can convey. It should be made +of hard wood, either ash, oak, beech, walnut, etc., or what is +preferable, the roots of either of them." + +_Method of Working._--"Pise contains all the best principles of masonry, +together with some rules peculiar to itself, which are now to be +explained. + +"To begin with the foundation; this may be made of any kind of masonry +that is durable, and should be raised to the height of 2 ft. above the +ground; which is necessary to secure the walls from the moisture of the +earth, and the splashing of the rain, which will drop from the eaves of +the roof.[4] When these foundation walls are made level, and 18 in. +thick, mark upon them the distance at which the joists are to be set, +for receiving the moulds; those distances should be 3 ft. each from +centre to centre. Each side of the mould being 10 ft. long, will divide +into three lengths of 3 ft. each, and leave 6 in. at each end, which +serve to lengthen the mould at the angles of the house and are useful +for many other purposes. After having set the joists in their places, +the masonry must be raised between them 6 in. higher, that is, to a +level with the joists; there will, therefore, altogether be a base of +2-1/2 ft., which in most cases will be found more than sufficient to +prevent the rain, frost, snow, or damp from injuring the walls. Raise +the mould immediately on this new masonry, placing it over one of the +angles of the wall. + + [Footnote 4: The introduction of a damp-course and the provision + of gutters at the eaves greatly reduce the function of the + masonry base in modern work.] + + [Headnote: The Ramming] + +"A workman should be placed in each of the three divisions of the mould, +the best workman being placed at the angle. He is to direct the work of +the other two, and by occasionally applying a plumb-rule, to take care +that the mould does not swerve from its upright position. The labourers +who dig and prepare the earth must give it in small quantities to the +workmen in the mould, who, after having spread it with their feet, begin +to compress it with the rammer. They must only receive at a time so much +as will cover the bottom of the mould to the thickness of 3 or 4 in. The +first strokes of the rammer should be given close to the sides of the +mould, but they must be afterwards applied to every other part of the +surface; the men should then cross their strokes, so that the earth may +be compressed in every direction. Those who stand next to one another in +the mould should regulate their strokes so as to beat at the same time +under the cord, because that part cannot be got at without difficulty, +and must be struck obliquely; with this precaution, the whole will be +equally compressed. The man at the angle of the wall should beat +carefully against the head of the mould. + +"Care must be taken that no fresh earth is received into the mould till +the first layer is well beaten, which may be ascertained by striking it +with a rammer; the stroke should leave hardly any print on the place. +They must proceed in this manner to ram in layer after layer, till the +whole mould is full. When this is done, the machine may be taken to +pieces, and the earth which is contained will remain firm and upright, +about 9 ft. in length and 2-1/2 ft. in height. The mould may then be +replaced for another length, including 1 in. of that which has first +been completed. + +"The first course being thus completed, we proceed to the second; and +here it must be observed that in each successive course we must proceed +in a direction contrary to that of the preceding. It may easily be +conceived, that with this precaution the joints of the several lengths +will be inclined in opposite directions, which will contribute very much +to the firmness of the work. There is no reason to fear overcharging the +first course with the second, though but just laid; for three courses +may be laid without danger in one day. + +"This description of the first two courses is equally applicable to all +the others, and will enable any person to build a house, with no other +materials than earth, of whatever height and extent he pleases. + +"With respect to the gables, they may be made without any difficulty, by +merely making their inclination in the mould and working the earth +accordingly." + + +Sec. III. THE THEORY AND SCIENCE OF PISE + +_The Value of Ramming._--"Beating, or compression, is used in many +different sorts of work; the ancients employed it in making their rough +walls; the Italians employ it for the terraces which adorn their houses; +the Moors for all their walls; the Spaniards, the French, and others for +some of the floors of their apartments. The intent of the ancient +architects, when they recommended the beating of cement and other +compositions used in building, was to prevent them from shrinking and +cracking; and it is employed for the same purpose in walls which are +made of earth. The beater, by repeated strokes, forces out from the +earth the superfluous water which is contained and closely unites all +the particles together, by which means the natural attraction of these +particles is made powerful to operate, as it is by other natural causes +in the formation of stones. Hence arises the increasing strength and +astonishing durability which houses of this kind are found to possess." + +_An Experiment._--"Upon beating a small portion of earth, and weighing +it immediately afterwards, it was found to weigh 39-1/2 lb. Fifteen days +after, it had lost 4-1/4 lb. In the space of another fifteen days it +lost but 1 lb.; and in fifteen days after that its weight diminished +only 1/2 lb. In the space of about forty-five days the moisture was +completely evaporated, and its weight was diminished about one-eighth; +consequently only one-eighth of the whole mass was occupied by moisture, +and this small proportion cannot at all affect the solidity and +consistency of the earth so treated. This experiment is also sufficient +to show the difference between this kind of building and that vulgar +kind called in England 'mud-walling.'" + +_Rate of Work._--"In one single day three courses of about 3 ft. each +may be laid one over the other; so that a wall of earth of about 8 or 9 +ft., or one story high, may be safely raised in one day. Experience has +proved that as soon as the builders have raised their walls to a proper +height for flooring, the heaviest beams and rafters may without danger +be placed on the walls thus newly made; and that the thickest timber of +a roof may be laid on the gables of pise the very instant they are +completed." + + + [Headnote: Suitable Soils] + + ON EARTH PROPER FOR BUILDING + +_Suitable Soils._--"1st. All earths in general are fit for that use, +when they have not the lightness of poor lands nor the stiffness of +clay. + +"2ndly. All earths fit for vegetation. + +"3rdly. Brick-earths; but these, if they are used alone, are apt to +crack, owing to the quantity of moisture which they contain. This, +however, does not hinder persons who understand the business from using +them to a good purpose. + +"4thly. Strong earths, with a mixture of small gravel, which for that +reason cannot serve for making either bricks, tiles, or pottery. These +gravelly earths are very useful, and the best pise is made of them." + +_Soil Tests._--"The following appearances indicate that the earth in +which they are found is fit for building: when a pickaxe, spade, or +plough brings up large lumps of earth at a time; when arable lands lies +in clods or lumps; when field-mice have made themselves subterraneous +passages in the earth; all these are favourable signs. When the roads of +a village, having been worn away by the water continually running +through them, are lower than the other lands, and the sides of those +roads support themselves almost upright, it is a sure mark that pise may +be executed in that village. One may also discover the fitness of the +soil by trying to break with one's fingers the little clods of earth in +the roads, and finding a difficulty in doing it; or by observing the +ruts of the road, in which the cart-wheels make a sort of pise by their +pressure; whenever there are deep ruts on a road, one may be sure of +finding abundance of proper earth. + +"Proper earth is found at the bottom of the slopes of low lands that are +cultivated, because every year the rain brings down the fat or good +earth. It is frequently found on the banks of the river, but above all, +it is found at the foot of hills, and on all cultivated lands which have +much slope. In digging trenches and cellars for building, it generally +happens that what comes out of them is fit for the purpose." + + + ON THE MIXTURE OF EARTHS + +_Soil Blending._--"As it may sometimes happen that earth of a proper +quality is not to be found on the spot where it is intended to build, it +becomes of importance to attend to the method of mixing earths; for +though the earth which is near at hand may not of itself be proper, it +is very probable that it may be rendered so by the mixture of a small +quantity of another earth fetched from a distance. The principle on +which a mixture must be made is very simple; strong earths must be +tempered with light; those in which clay predominates, with others that +are composed more of chalk and sand; and those of a rich, glutinous +substance, with others of a poor and barren nature. The degree in which +these qualities of the earths prevail must determine the proportions of +the mixture; which it is impossible here to point out for every +particular case, but which may be learnt by a little practice. Some easy +methods will be described, by which any one may make a trial of the +qualities of his earth. + +"It will not be amiss to mix with the earth some small pebbles, gravel, +rubbish of mortar, or in short any small mineral substances; but none of +the animal or vegetable kind must be admitted.[5] Such hard substances +bind the earth firmly between them, and being pressed and pressing in +all directions, contribute very much to the solidity of the whole; so +that well-worked earth, in which there is a mixture of gravel, becomes +so hard at the end of two years that a chisel must be used to break it, +as if it was freestone." + + [Footnote 5: "The pise does not admit any vegetable or animal + substances. In mud walls they put straw, chopped hay, hair, + flocks, wool, etc., to make the mud adhere to the wood, or laths; + whereas the workmen who build in pise are careful to pick out the + least straw or the smallest bit of root which remains in the + earth: in short, the pise is a mineral substance imitating stone, + consequently anything that can slake or rot must be excluded."] + + + [Headnote: Experiments] + + EXPERIMENTS TO ASCERTAIN THE QUALITIES OF ANY EARTH + +_Trial by Experiment._--"Take a small wooden tub or pail, without a +bottom, dig a hole in the ground of a court or garden, and at the bottom +of that hole fix a piece of stone, flat and level; place your tub upon +the stone, fill around it the earth that has been dug out to make the +hole, and ram it well, that the tub may be enclosed, to prevent its +bursting. Then ram into the tub the earth you mean to try; putting in, +at each time, about the thickness of three or four fingers' breadths: +when this is well rammed, add as much more, and ram it in the same +manner, and so the third and fourth, etc., till the earth is raised +above the brim. This superfluous earth must be scraped off extremely +smooth, and rendered as even as the under-part will be, which lies on +the stone. Loosen with a spade the earth around the tub, and you will +then be able to take it out, and with it the compressed earth that it +contains; then turn the tub upside down, and if it is wider at the top +than at the bottom, as such vessels usually are, the pise will easily +come out, but if it should happen to stick, let it dry in the air about +twenty-four hours, and you will then find that the earth is loose enough +to fall out of itself. You must be careful to cover this lump of pise +with a little board; for though a shower of rain, falling in an oblique +direction, will not injure it, yet it may be a little damaged if the +rain falls perpendicularly, and especially if it remains upon it. Leave +the lump exposed to the air, only covered with a board or flat stone, +and if it continues without cracking or crumbling, and increases daily +in density and compactness as its natural moisture decreases, you may be +sure that the earth is fit for building. But you must remember that it +is necessary that the earth employed should be taken from a little below +the surface of the ground, in order that it may be neither too dry nor +too wet; it must be observed also that if the earth is not well pressed +around the outside of the tub before it is filled, though the hoops were +of iron, they would burst, so great is the pressure of the beaten earth +against the mould, of whatever size it may be." + +_The Earth-ball Test--An Experiment which may be made at any +time._--"Every person in walking on his ground may make little balls of +earth and press them as tight as he can between his hands. If he brings +them home and puts marks on them, he will by that means know the quality +of every piece of land, and also be a judge of the mixture it will be +necessary to make." + + + [Headnote: Preparation of the Earth] + + ON THE PREPARATION OF THE EARTH FOR BUILDING + +_Soil Preparation._--"All the operations of this art are very simple and +easy; there is nothing to be done but to dig up the earth with a +pickaxe, break the clods with a shovel, so as to divide it well, and +then lay it in a heap, which is very necessary, because as the labourers +throw it on that heap, the lumps of earth and large stones roll to the +bottom, where another man may break them or draw them away with a rake. +I must observe that there should be an interval of about an inch and a +quarter between the teeth of the rake, that the stones and pebbles of +the size of a walnut, or something more, may escape, and that it may +draw off only the largest. If the earth that has been dug has not the +proper quality, which is seldom the case, and it is necessary to fetch +some better from a distance, then the mixture must be made in this +manner: one man must throw one shovelful of the best sort, while the +others throw five or six of the inferior sort on the heap, and so more +or less according to the proportions which have been previously +ascertained." + +_Rain._--"No more earth should be prepared than the men can work in one +day, or a little more, that they may not be in want; but if rain is +expected, you must have at hand either planks, mats, or old cloths to +lay over the heap of earth, so that the rain may not wet it; and then as +soon as the rain is over, the men may resume their work, which, without +this precaution, must be delayed; for it must be remembered that the +earth cannot be used when it is either too dry or too wet, and therefore +if the rain should wet it after it has been prepared, the men will be +obliged to wait till it has recovered its proper consistency--a delay +which would be equally disadvantageous to them and their employer. When +the earth has been soaked by rain, instead of suffering compression, it +becomes mud in the mould; even though it be but a little too moist, it +cannot be worked; it swells under the blows of the rammer, and a stroke +in one place makes it rise in another. When this is the case, it is +better to stop the work, for the men find so much difficulty that it is +not worth while to proceed. But there is not the same necessity of +discontinuing the work when the earth is too dry, for it is easy to give +it the necessary degree of moisture; in such a case it should be +sprinkled with a watering-pot, and afterwards well mixed up together; it +will then be fit for use." + +_Organic Matter._--"It has already been observed that no vegetable +substances should be left in the earth; therefore in digging, as well as +in laying the earth in a heap, great care must be taken to pick out +every bit of root, great and small, all sprigs and herbs, all bits of +hay and straw, chips or shavings of woods, and in general everything +that can rot or suffer a change in the earth." + + + ON THE BOND TIMBER TO BE USED IN BUILDINGS OF PISE + +_Corners._--"To make good walls, it is not sufficient that the earth be +well beaten, we must also learn to unite them well together. Here the +binders cost very little; they consist only of thin pieces of wood, +a few cramps and nails, and these are sufficient to give the greatest +stability to buildings of pise." + +Having gone on to explain that the angles of the building are formed by +the successive courses alternately crossing one another on the corner +like the alternating "long and short" quoins in a stone building, our +authority proceeds to describe how rough boards are laid between the +courses of pise so as to cross at the corner and so, entirely encased in +tightly compressed earth, they form effective ties. + +"This board must be rough, as the sawyers have left it, 5 or 6 ft. long, +something less than 1 in. thick, and in breadth about 8, 9 or 10 in., so +that there may remain on each side 4 or 5 in. of earth, if the wall is +18 in. thick; by this means the board will be entirely concealed in the +body of the wall. When thus placed neither the air nor damp can reach +it, and of course there is no danger of its rotting. This has been often +proved by experience, as in taking down old houses of pise such boards +have always been found perfectly sound, and many that had not even lost +the colour of new wood. It is easy to conceive how much this board, from +the pressure of the work raised above it, will help to bind together the +two lengths of wall and to strengthen the angle." + +_Bonders._--"It is useful (particularly when the earth is not of a very +good quality) to put ends of planks into the pise after it has been +rammed about half the height of the mould. These ends of planks should +only be 10 or 11 in. long, to leave as before a few inches of earth on +each side of the wall, if it is 18 in. thick; they should be laid +crosswise (as the plank before mentioned is laid lengthwise) over the +whole course, at the distance of about 2 ft. from one another, and will +serve to equalise the pressure of the upper parts of the works on the +lower course of the pise. + +"The boards above mentioned need only be placed at the angles of the +exterior wall, and in those parts where the courses of the partition +walls join to those of the exterior wall, the same directions that have +here been given for the second course must be observed at each +succeeding course, up to the roof. By these means the reader will +perceive that an innumerable quantity of holders or bondings will be +formed, which sometimes draw to the right, sometimes to the left of the +angles, and which powerfully unite the front walls with those of the +partitions; the several parts deriving mutual support from one another, +and the whole being rendered compact and solid." + + [Headnote: The Strength of Pise] + +_Strength._--"Hence these houses, made of earth alone, are able to +resist the violence of the highest winds, storms and tempests. The +height that is intended to be given to each story being known, boards of +3 or 4 ft. in length should be placed beforehand in the pise, in those +places where the beams are to be fixed, and as soon as the mould no +longer occupies that place, the beams may be laid on, though the pise be +fresh made; little slips of wood, or boards, may be introduced under +them, in order to fix them level. The beams thus fixed for each story, +the pise may be continued as high as the place on which you intend to +erect the roof." + + + ON THE TIME AND LABOUR NECESSARY IN BUILDING + A CERTAIN QUANTITY OF PISE + +_Speed of Building._--"Besides the advantages of strength and cheapness, +this method of building possesses that of speed in the execution. That +the reader may know the time that is required for building a house, or +an enclosure, he need only be told that a mason used to the work can, +with the help of his labourer, when the earth lies near, build in one +day 6 ft. square of the pise." + +_Rendering._--"To prepare the walls for plastering, indent them with the +point of the hammer, or hatchet, without being afraid of spoiling the +surface left by the mould; all those little dents must be made as close +as possible to each other, and cut in from top to bottom, so that every +hole may have a little rest in the inferior part, which will serve to +retain and support the plaster. + +"If you happen to lay the plaster over them before the dampness is +entirely gone, you must expect that the sweat of the walls will cast off +the plaster." + +The wall surface having been duly hammer-chipped, the work must be +scoured with a stiff brush to remove all loose earth and dust, and to +finally prepare it for rough-casting. Rough-cast consists of a small +quantity of mortar, diluted with water in a tub, to which a trowel of +pure lime is added, so as to make it about the thickness of cream. + +One workman and his labourers are sufficient; the workman on the +scaffold sprinkles with a brush the wall he has indented, swept, and +prepared; after that he dips another brush, made of bits of reed, box, +etc., into the tub which contains the rough-cast, and throws with this +brush the rough-cast against the wall. + +"Rough-cast, which is attended with so little trouble and expense, is +notwithstanding the best cover that can be made for pise walls, and for +all other constructions; it contributes to preserve the buildings. It is +the peculiar advantage of these buildings that all the materials they +require are cheap, and all the workmanship simple and easy." + +_Local Testimony._--At the end of the article just summarised, an +instructive letter from a former rector of St. John's, La Rochelle, is +quoted: + + "SIR,-- + +"My having been an inhabitant for some time of the town of Montbrison, +capital of the Forets, enables me to give you some information +concerning the mode of building houses with earth, etc. + + [Headnote: A Pise Church] + +_A Pise Church._--"The church was the most remarkable in this style of +building; it is about 80 ft. long, 40 ft. broad, and 50 ft. high; the +walls built in pise, 18 in. thick, and crepe, or rough-cast on the +outside, with lime and sand. Soon after my arrival, the church, by some +accident, was destroyed by fire, and remained unroofed for about a +twelvemonth, exposed to rains and frost. As it was suspected that the +walls had sustained much damage, either by fire or the inclemency of the +season, and might fall down, it was determined to throw them down +partially, and leave only the lower parts standing; but even this was +not done without much difficulty, such was the firmness and hardness +these walls had acquired, the church having stood above eighty years; +and all the repairs required were only to give it on the outside, every +twelve or fifteen years, a new coating of rough-cast. + +"A house for a single family is generally finished in about a fortnight. +The following is the method I have seen them practise." + +_Building Procedure._--"The earth is pounded as much as possible, in +order to crumble any stones therein; clay is added thereto in a small +quantity, about one-eighth part. It is all beaten and mixed up together +by repeated blows with a mallet about 10 in. broad, and 10 or 15 in. +long, and 2 in. thick. The earth being thus prepared, and slightly +wetted, the foundation of the house is dug for; this is laid with stone, +and when it is about 1 ft. high above the surface of the ground, planks +are arranged on each side, which are filled with earth intended for the +wall; this is called Pise in the dialect of the country. It is strongly +beaten; and this method is continued successively all round the +building. The walls have more or less thickness according to the fancy +of the owner; I have seen them 6 in. and 18 in. thick. If several +stories are intended in such erections, they do not fail to place beams +to support the floors before they build higher. Of such buildings I +never saw any consisting of more than three floors at most; generally +they have but two. When the building is thus finished, it is left for +some months to dry; then such as wish to make the building more solid +and durable, give it a rough-cast coating on the outside with lime and +sand. This is what I have observed during a residence of three years in +the town of Montbrison. I should be happy if this detail should afford +the slightest information to the generous nation which has received us +with so much goodness. + + "I am, etc., + + "JAUCOUR." + + +_The Virtues of Pise._--"Such is the method of building which has been +practised in the Lyonnese for many centuries. Houses so built are +strong, healthy, and very cheap, they will last a great length of time, +for the French author says he had pulled down some of them which, from +the title-deeds in the possession of the proprietors, appeared to be 165 +years old, though they had been ill kept in repair. The rich traders of +Lyons have no other way of building their country-houses. An outside +covering of painting in fresco, which is attended with very little +expense, conceals from the eye of the spectator the nature of the +building, and is a handsome ornament to the house. That method of +painting has more freshness and brilliancy than any other, because water +does not impair the colours. No size, oil, or expense is required, +manual labour is almost all it costs, either to the rich or poor. Any +person may make his house look as splendid as he pleases, for a few +pence laid out in red or yellow ochre, or in other mineral colours. + +"Strangers who have sailed upon the Rhone probably never suspected that +those beautiful houses, which they saw rising on the hills around them, +were built of nothing but earth, nay, many persons have dwelt for a +considerable time in such houses without ever being aware of their +singular construction. Farmers in that country generally have them +simply white-washed, but others, who have a greater taste for ornament, +add pilasters, window-cases, panels, and decorations of various kinds. + +"There is every reason for introducing this method of building into all +parts of the kingdom; whether we consider the honour of the nation as +concerned in the neatness of its villages, the great saving of wood +which it will occasion, and the consequent security from fire, or the +health of the inhabitants, to which it will greatly contribute, as such +houses are never liable to the extremes of heat or cold. It is attended +with many other circumstances that are advantageous to the State as well +as to individuals. It saves both time and labour in building, and the +houses may be inhabited almost immediately after they are finished; for +which latter purpose, the holes made for the joists should not be closed +up directly, as the air, if suffered to circulate through them, will dry +the walls more speedily." + + + [Headnote: Indian and Colonial Practice] + +Sec. IV. INDIAN AND COLONIAL PRACTICE + +_A Manual on Earthwork_, edited by Colonel Maclagan, R.E., gives much +interesting information as to Pise-building and a number of valuable +hints: + +_Shutter-ties._--"Cross pieces, as the work proceeds, become so firmly +embedded in the wall, that there is great difficulty in extracting them, +to remedy which iron bars have been substituted. Even these thin iron +bars become so tightly jammed when surrounded by the compact pise earth, +that much labour and risk of injury to the work is incurred in +extricating them, and the expedient of setting them in a bed of sand has +been successfully resorted to. They are then drawn out with care, the +sand also is removed, and the holes which they leave are subsequently +filled with the same earth of which the wall is made, and rammed hard. + +"The heads of the opposite uprights are held together by ropes, but in +practice in this country[6] it has been found that, under the immense +pressure exerted upon the plank sides by the earth firmly rammed in the +interior, the ropes are so liable to stretch, and to break, that it is +advisable to use iron rods or bars in this position also. When ropes are +used, the distance between the side planks is measured by gauge rods, +and the ropes tightened when requisite to preserve the proper breadth of +wall. The use of iron connecting rods renders this unnecessary." + + [Footnote 6: India.] + +_Soil._--"Soil of a medium quality, that is neither very stiff nor very +sandy, is considered best adapted for pise. It may be said that that +which would make good bricks will answer well for this description of +work. + +"When the earth is very dry, a sprinkling of water will be necessary." + +_Foundations._--"It is usual to begin the work upon a foundation of +brick or masonry; but there seems to be no reason why the pise might not +be used from the commencement, even for foundations under ground; being +carefully guarded from all chance of injury by running water." + +_The Building._--"The casing being prepared and erected, and the upper +surface of the old work, when above the first stage, being sprinkled +with water, the earth, well mixed and slightly moistened, is thrown in, +and spread in thin layers of 4 or 5 in. These should, when rammed, be +reduced to one-half their original thickness. The rammers should be of +hard wood and very smooth. The successive layers are similarly treated, +and thus the work proceeds until the top of the casing is reached. The +ends of each portion should be finished with a slope, to which will be +joined the portion next to be added longitudinally. These joinings +should not, in the successive courses, be above those of the lower +stage, but as in masonry and brickwork, should 'break joint.' The seams +are all distinctly perceptible when the work is complete." + + [Headnote: Plastering] + +_Plastering._--"The wall may have a coating of plaster, or the surface +may be simply smoothed and dressed with a shovel, or similar implement. +When it is to be plastered, it is necessary that the wall should first +be thoroughly dry. If dry only externally whilst damp within, it has +been found that the moisture is apt subsequently to attack the plaster +and cause it to fall off in flakes. Without plaster, good Pise work is +found successfully to withstand exposure to the weather, and after the +lapse of many years to be so compact and hard as to be picked down with +difficulty." + +_Protection._--"Where the wall is not that of a roofed building, it +should be provided with a coping, having a good projection to protect it +from rain." + +_Rods versus Bars._--"The substitution of iron connecting bars for the +wooden ones has been mentioned above. The evils of the wooden +arrangement were found to be: the starting of the wedges, the fracture +of the tenons, the tight jamming of the bars in the wall, and the injury +to the walls and to the bars themselves from the force requisite to be +applied for extracting them. The lower iron connecting bars are made +3-1/2 in. by 1/2 in.; the upper, 1 in. by 1/3 or 1/4 in. each, having +holes 1/2 in. by 1/4 in., with corresponding pins. + +"The mode of setting the bars and arranging the work on each successive +elevation of the casing is to cut on the surface of the completed part +of the wall a groove 1 in. wider than the bar, filling it in, after +placing the bar, with sand, to the level of the wall's surface. The side +boarding being set up, the vacant space left along the bevelled edge of +the previous course is filled up with moist clay to retain the first +layer of the new course. The end pieces are secured by iron bars or +rods, with screws and nuts."[7] + + [Footnote 7: "A convenient arrangement might be: to make the + lower and upper connecting bars alike, to raise the side boarding + a few inches above the upper bars, which, when embedded, might be + allowed to remain and become the lower ones of the next course; + the external apparatus being shifted by taking out the pins and + slipping off the stanchions and planks to be reapplied to the + upper bars already in position to receive them."] + +_Ramming._--"Gentle and quick ramming has been found most effectual." + + + _Report on the Pise-work executed at the Etah Jail during 1867-8. + By Mr. H. Sprenger, Assistant Engineer_ + +"The boxes in which the pise-work at the Etah Jail is being executed +consist of two wooden frames 10 ft. long and 2-1/2 ft. broad, made of +planks, which are nailed on to stout battens. They are held together by +four pairs of posts 3 in. by 3 in., which are connected above and below +with tie-bars of flat iron 1-1/2 in. by 1/4 in. The tie-bars have at +each end a certain number of 1/2 in. holes punched in them to receive +pins for the purpose of preventing the posts from slipping off. By +changing the pins, walls of any given dimension can be obtained, wedges +of hard wood, with longitudinal slots, are introduced between the posts +and the pins, to adjust the breadth of the boxes to a standard gauge. +After the boxes are fixed and adjusted, they are secured in their +position by ropes passing over them, and tied to stakes on each side. +Any deflection from the vertical should be corrected at the commencement +of the work, as it is impossible to alter the position of a box after it +is half full. Any earth which is suitable for brick-making will do for +pise-work. On being dug out it is passed through a screen with 1/2-in. +meshes, and thrown into the boxes in even layers of 6 in. in depth. + + [Headnote: The Right Quantity of Water] + +"Generally fresh earth contains sufficient moisture to ensure good +consolidation; but if it is found that it jumps up under the rammers, it +should, on being thrown into the boxes, be sprinkled with a little water +out of a tin can with a rose. The watering should be as uniform as +possible, as if it is applied unequally it will liquefy the earth, which +will commence oozing out under the rammers. Pise-work executed with too +much water is worse than if done with dry earth, as, on account of the +elasticity of the wet earth, the effect of the ramming is deadened, and +the earth remains unconsolidated. The men should be prohibited to keep +time in ramming, as it causes vibration, which is injurious to the +stability of the wall. On working over a lower course, it is as well to +let the lower tie-bars about 4 in. into the same to give the boxes a +firm hold on the old work, thereby the joints become imperceptible, and +the upper edge of the lower course is prevented from chipping off. + +"The implements used are three different kinds of rammers. The earth is +first beaten down with a V-shaped rammer, and then surfaced with one +with a flat bottom. The sides of the boxes are consolidated with a +spade-shaped rammer. When commencing the pise-work at Etah, considerable +difficulty was experienced in extricating the lower tie-bars. These +were, therefore, supplied with holes 3 in. apart throughout their whole +length. A pin was inserted, against which a crow-bar with a long slot +and well bent at the end was made to work. An equal pressure could +thereby be exerted against the tie-bars; they were thus extracted with +great facility without injuring them or the face of the wall, which was +not the case formerly." + + + _Supplementary Note by Mr. E. Battie, Executive Engineer, + 5th Division, Grand Trunk Road_ + +"The work at Etah has generally been concluded in the following manner: +In the morning the boxes were taken down, and again put up and filled +during the day; they were left during the night, so that the earth might +detach itself from the sides. It is not advisable to allow a course to +dry thoroughly, as the upper one will not bind well into it, but +probably show a crack. If the earth is well rammed, and only the proper +quantity of moisture admitted, a second course can be commenced +immediately." + + * * * + +The Report of the Rhodesia Munitions and Resources Committee issued in +1918 contains an interesting paper by Mr. John Hynd on Pise-building, +from which the following is extracted: + + + [Headnote: Pise Buildings at Empandeni] + +"_Pise de Terre Buildings_ + +"_The Spectator_ took this matter up some two years ago and wrote as +follows: + +"'Various schemes of land settlement are in the air. . . . All of them +must, however, be concerned with cheap buildings. That is a _sine qua +non_.' . . . + +"The material used for the walls at Empandeni is one-third sand, +one-third ant-heap, and one-third soil, all pulverised and put through a +sieve. Water is then added. The mixture must be neither too wet nor too +dry, just sufficiently damp to bind; a good indication of the correct +consistency being that when squeezed hard by the hand it shows a +tendency to bind. Sufficient of the loose mixture is thrown into the +form to fill it to a depth of about 3 in., and this is thoroughly rammed +before the next layer is put in. Most thorough ramming is essential. +When the frame is rammed full, it is taken apart and shifted along to +make another section and so on until the first layer is complete. The +first layer is, as a rule, sufficiently dry to permit the starting of +the next about three hours after laying. Door and window frames are put +in as the work proceeds, and must be well braced while ramming. In the +top layer hoop iron or fencing wire is let in for fastening down the +wall plates. Arsenite of soda or Atlas Compound is used in the first +layer or two to keep out white ants. The floor can be made of timber, +cement concrete, or rammed earth, and the roof thatched or covered with +corrugated iron as is most convenient. + +"The following Pise de terre buildings have been erected at Empandeni: + +"A large schoolroom 75 ft. by 28 ft. by 12 ft. high, walls 14 in. thick; +seven boys' dormitories, each 30 ft. by 20 ft. by 12 ft.; twelve +single-room houses, each 16 ft. by 12 ft.; six fowl houses, each 20 ft. +by 10 ft.; a large fowl house 250 ft. long, front walls 7 ft. and back +walls 5 ft. high. This building is divided into fifteen compartments. + +"From the foregoing description it is quite evident that cheap and +efficient buildings of this nature can be erected at a very low cost. + +"On a farm it is not necessary to employ any skilled labour, as the +doors and windows can be purchased ready-made, and the frame-work, +clamps, etc., put together by the farmer himself. For a roof of thatch +all the necessary material, except iron ridging, if this is used, can as +a rule be procured on the farm. + +"Should a cement concrete floor, which is cheaper than a wood one, be +desired, there would be an extra expenditure for cement, the amount +required being about two bags per twelve square yards. Such a floor +should be laid before the walls of the building are commenced, and it is +essential that the site is thoroughly well rammed and consolidated, +particularly below where walls will come, before laying the concrete, to +prevent cracks developing through settlement. The concrete raft should +be carried at least 6 in. beyond the outside walls of the building, and +if the work is properly done, a special ant-course will be unnecessary. +The concrete can be left rough below the walls to give a bond, and it +might be advisable to lay some pieces of hoop iron in it which would be +left projecting to be bedded into the walls. + +"Another good type of floor would probably be that suggested in _The +Spectator_, viz. road material laid down and tarred in the same manner +as roads are now made in many places. + +"A number of rooms and houses have been erected on the Globe and Phoenix +Mine on much the same principle as Pise de terre buildings, but the +system developed there is different as regards the mixture, which +consists of two parts ant-heap or ordinary dagga which must not be too +sandy, and three parts ashes or clinker sieved free from fine dust. + +"A very full description of the method employed on this mine was +forwarded by the courtesy of the Manager to the Committee, and it is +interesting to note from this that the walls are made waterproof by +first making them smooth with dagga plaster, then, when quite dry, +giving one good coat of boiling hot tar. A coat of limewash is applied +three days later. That this is effective is well evidenced by the fact +that the buildings erected have successfully withstood our last +abnormally heavy rainy season. + +"The Globe and Phoenix system is the result of a number of experiments +carried out on that mine. Their mixture, which is stated to be +ant-proof, contains more moisture than Pise de terre, and each course is +reinforced with old wire rope, or other suitable scrap. The material is +left in a heap for one or two days before being used. + +"Circular huts have been built on the mine of the same material, the +forms being made of two rings of corrugated iron in three or more +sections joined up with cleats at the end laps and held in position with +cross bolts and distance pieces. The inner ring is 9 in. less radius +than the outer one." + + + [Headnote: Pise Buildings for Settlers] + + _Extracts from a paper on Pise in the "Farmers' Handbook," + issued by the Department of Agriculture, New South Wales, 1911_ + +"Pise is a material readily obtainable by the settler, of which cheap +and durable buildings can be easily and substantially erected. + +"For the construction of pastoral or agricultural buildings, especially +in districts remote from railways, or from towns in which other building +materials are cheap or easily procurable, pise is particularly well +adapted. In the country earth is plentiful and readily obtainable; in +the city or town such is not the case, and this fact, combined with the +very bulky nature of the material, prohibits its use in such centres of +population. + +"To the selector or settler, who, like many of our successful pioneers, +is not burdened with a superfluity of hard cash, but who possesses an +abundant capital of energy, combined with a certain amount of handiness, +pise has an additional advantage (which it shares with slabs, wattle and +daub, etc.) over most other building materials, in that it affords him +an opportunity of erecting his homesteading largely as the result of his +own labour. + +"As a building material, pise is infinitely superior and more durable +than slabs, galvanised iron, or weather-boards. In fact it is +questionable whether it is not more suitable for our climate, and +therefore to be preferred to brickwork; for pise buildings, properly +protected and finished, are quite as durable and much cooler than +buildings constructed with solid brick walls. This statement may be +questioned by some whose knowledge of pise is limited to buildings so +badly planned that the very elementary principles of building +construction have been neglected. This neglect, which is all too common, +makes things bad enough, but when to it is added, as is sometimes the +case, indifferent workmanship, combined with the use of unsuitable +material, the result does not call for admiration, and it is not +surprising that a bad impression is created. With no other knowledge of +pise it is only natural to condemn it because of such specimens, but +under similar circumstances other better-known building materials of +proved excellence would also be condemned. Brickwork would just as +readily be condemned if its building qualities had to be estimated by +the appearance presented by a brick building which had been constructed +of badly-burnt bricks laid by unskilful tradesmen on an imperfectly +thought-out plan. Just as with other building materials, the +possibilities of this material can only be judged by an examination of +properly planned and constructed examples of the pise-builder's art. +Such are found here and there throughout the country, pleasing to look +at, affording comfort and satisfaction to their owners. A properly +constructed pise building can be finished to suit the taste of the most +fastidious. Even without plaster the walls can be 'floated' down and a +'skin' obtained on them which, when limewashed, resembles stonework. +When plastered inside and out they possess the advantages of a stone +house, and are erected at a fraction of the cost. + +"Some idea may be formed of the durability of pise by the fact that +there is a stable built of pise which has been in constant use for over +sixty years, and which at the present time is in good order. The good +condition of this stable is the more surprising because the external +walls are unprotected from the weather, and it is generally recognised +that pise-work, especially if unplastered, should be protected from the +direct action of rain. Pise buildings are said to have a life of a +century and a half. + +"The stability of pise buildings is beyond question, as is proved by the +following instance:--At Lambrigg, a second-story brick building, with +14-in. walls, and containing ten rooms, is built upon a lower story of +pise. The bricklayer who had the contract for erecting the brick portion +of the house refused, as it was built upon pise, to guarantee his work. +Some time after the completion of the house he visited it, and after a +thorough examination of the building, declared that it was the most +substantial brick house in the district, as it had not a crack in it, +a feature which was somewhat unusual in that locality. Another case +bearing on the same subject is that of a residence at Temora. When this +building was being constructed the workmen omitted to leave holes for +the bolts which were to secure the verandah plates to the walls, as it +was thought these could readily be bored out afterwards with an auger. +On attempting to bore out these holes on the completion of the building, +and when the pise-work had become drier, the operation of boring proved +so difficult as to be practically impossible, and had to be abandoned. + + [Headnote: Builders' Aversions] + +"The merits of pise-work have been recognised in France, India, Mexico, +and California for years past, and seeing its equal suitability for our +climate, it is surprising that these merits have not led to its being +more extensively used. The principal reason for this seems to be because +our builders are averse to undertaking this class of work, and in +consequence the bulk of it is placed in the hands of untrained men, who, +whilst quite fitted to carry out the pise-work, are not competent to +undertake the other constructive work of a building. However, they do +not hesitate to do this, as well as to undertake the more important work +(though unrecognised as being so) of planning out the building. The +result is in most cases an improperly planned and defectively +constructed building, which appeals to no one, but has a tendency to +bring pise into disrepute. + +"The reason for a builder's unwillingness to undertake pise-work is not +far to seek. For the successful carrying out of his work a builder +relies upon skilled tradesmen; our tradesmen are trained in cities and +towns, and as pise is not a suitable material for such places, tradesmen +do not become familiar with it. A good builder with a reputation to lose +shrinks from placing that reputation at the mercy of a pise-builder, who +is not recognised as a tradesman, and in whom, in consequence of this, +a builder is likely to have little or no confidence. + +"The actual erection of pise-work presents so little difficulty that it +can be done by any one who has sufficient strength to shovel earth and +wield a rammer, provided he will exercise care to see that the moulds or +boxes into which the earth is shovelled are kept plumb and in straight +lines. The average settler, even with no previous knowledge of pise-work +or building construction, need have no hesitation in undertaking the +pise-work of his own buildings if he works to a well-thought-out plan +drawn up by somebody competent to do so. + +"The necessity of having a plan prepared by some one who understands the +principles and requirements of simple building construction, before +undertaking the erection of any building, cannot be too strongly +emphasised. This great need, which is often overlooked by the settler, +cannot be economically dispensed with. The securing of a properly +prepared plan is of the greatest value towards obtaining a building of +the maximum strength and durability, combined with the best appearance +and greatest convenience, for the least cost. Even when a settler +undertakes the pise-work of his own building, it will only be in rare +instances that he will not have the advantage of trained supervision +during its erection. The services of a tradesman will invariably be +found necessary to make doors and window-frames, construct the roof, +etc. This workman can be engaged when the building is started, and +whilst preparing the timbers of the roof, in readiness for the time when +they will be required on the completion of the pise-work, can supervise +the fixing of the door and window frames, and see they are set +correctly, and in their proper places. + +"Pise walls are constructed in sections, the extent of which is +regulated by the supply of casings available. + +"Into the moulds formed by the boxes the earth is shovelled in layers of +4 or 5 in., and then rammed until thoroughly solid before another layer +is put in. On the completion of the section, _i.e._ when the mould is +full and well rammed, the keys or pins are knocked out of the 'bolts,' +and the 'boxes' taken apart and erected on another portion of the +building. The top of that portion of the pise-work on which it is +proposed to erect another section should be well moistened and covered +with wet bags some hours before the mould is formed. The bottom of the +mould should overlap the top of the pise-work by about 6 in. After the +'boxes' are put together, the top layer of pise should be loosened with +a pick so as to form a bond with the section about to be built, and if +this section adjoins one already built, the ends of the latter should be +bevelled off so as not to form a straight joint. + +"Material which is too sandy will fret away, and one containing clay +will crack when dry. Soils containing these defects should be avoided. +There is, however, such a wide range of soils which are suitable that a +holding of any size on which suitable soils cannot be found will be the +exception. It is possible to remedy the defects found in one soil by +mixing it with another soil, but very rarely will such a course be +necessary. + + [Headnote: Number of Men Required] + +"The plant required will depend upon the number of men to be employed. +Three is the least number that can be economically employed--two +attending to the boxes and ramming, and one carting earth from its +location to the building and assisting generally. The plant required for +this number of men is given below. If more are engaged, additional plant +of the same character will be found advantageous. + +"The necessary plant will consist of--2 wooden rammers, 1 iron shod +rammer, 2 straight boxes, 2 angle boxes, 3 casings for blocking up the +ends of boxes, bolts and keys for same, 12 gauge rods, washers--a +liberal supply of 3/4-in. washers, 2 shovels, 1 spade, a horse and dray +or other means for transporting the material to the building (if +required)." + +The following detailed instructions are taken from the same authority: + + + [Headnote: Pise in New Zealand] + + SPECIFICATION CLAUSES FOR A PISE HOUSE (NEW ZEALAND) + +_Excavator._--Remove the turf to make footings, but not deeper at any +place than 3 in. Step where required. + + _Pise-Builder_ + +_Walls._--Erect the walls as shown on plan, external walls 18 in., +internal walls 15 in., carried up plumb and true, with all cross walls +properly bonded by continuing the pise-boxes around all angles; when +necessary, the material for the walls is to be properly tempered with +sufficient water. All sticks and vegetable matter are to be removed. + +_Suitable material_: to be a pipeclay loam, with a trace of small gravel +evenly distributed through it.[8] The boxes to be filled in thin layers +of 4 in. at a time, and well rammed until solid; the workmen are not to +use their rammers in unison. + + [Footnote 8: This was specified because it was the best material + near the site.] + +The whole of the internal angles, also door and window jambs, to be +neatly splayed. + +_Floating._--Moisten well the outside and inside walls before the floors +are laid, and float same to even smooth surface with wooden hand-float, +using weak plaster, where required. + +_Bolts._--To hold down wall-plates, provide and build in 1/2 in. bolts, +not less than 15 in. long, and spaced not more than 6 ft. apart. + +_Damp-course._--Below all walls lay a three-ply Ruberoid damp-course the +full width of walls, to lap at ends at least 4 in. + +_Ventilators._--Insert below floors, where directed, four 9 in. by 6 in. +galvanised iron air gratings, in wooden frames 1-1/2 in. thick by full +width of walls; also insert at about 18 in. below ceiling similar air +gratings and frames. + +_Plugs._--Insert plugs 3 ft. apart for skirting, chair and picture-rail, +at the heights directed. + +_Frames._--Set all frames plumb and true, and secured in wall before +removing head. Lintels and heads must be well and solidly bedded in +mortar, at proper heights. The whole of the work to be done in a proper +workmanlike manner. + +_Fillet._--Finish against intersection of floor and wall with neat 1-1/2 +in. quarter-round fillet, scribed to wall and floor and nailed to +floors. + +The pise-builder will require to build into wall at all window and door +openings 3 in. by 3 in. shaped plugs, spaced not more than 3 ft. apart +to secure architraves. + +_Lintels._--For all door and window openings provide 6 in. by 4 in. +well-seasoned pine lintels, to extend 12 in. into pise-work on each side +of opening. + +_Skirting._--Provide and fix in all rooms, to plugs about 3 ft. apart, +6-in. skirting, neatly scribed to floors, mitred at angles as required. + +_Picture-rail._--Provide 3 in. by 1 in. picture-rail to all rooms. + +_Plugs._--Prepare and tar for pise-builder 3 in. by 1 in. well-seasoned +softwood plugs, 15 in. long, as per detail, for skirtings, picture- and +chair-rail, to be inserted 3 ft. apart. + + + STUDDING, WIRE-NETTING, AND PISE + +"This is a modification of Pise, which provides a settler in a district +where poles and saplings are available with a quick method of providing +himself with a comfortable temporary residence without the expenditure +of much cash. To construct buildings of this character, a framework of +saplings or poles, at intervals of 3 ft. 6 in. to 3 ft. apart, is first +erected; this framework is covered on both sides with 1-1/4 in. mesh +wire-netting. The two sections of netting are held together, +strengthened, and prevented from stretching and bulging between the +posts by means of wire hooks or loops, which are as long as the posts +are wide. The spaces thus enclosed by the netting and the poles are then +filled with earth, which is well rammed, thus making a solid wall 4 in. +to 6 in. thick. This wall can be plastered, the plaster forming a key +with the wire-netting, which holds securely. Buildings of this character +can be made to look rather attractive, and, if neatly constructed, are +very much superior, both in appearance and comfort, to slabs or wattle +and daub." + + + [Headnote: Pise Shuttering] + + PISE SHUTTERING + + I + +That the plant now commonly in use for pise-building is but a slight +improvement on the anciently accepted model, may be seen by a comparison +of modern examples with old engravings and descriptions. Pise-building +lay off the great main stream of constructional activity, and the +enterprise and ingenuity lavished on the perfecting of other building +materials and methods passed Pise by, leaving it undisturbed in its +quiet backwater, a primitive system still with its primitive tackle. + +Yet there were a number of very obvious and unnecessary shortcomings in +the accepted shuttering that seemed to clamour for attention, defects, +too, that were in no way inherent, but merely traditional infelicities +reproduced in succeeding models that remained remarkably true to their +primitive ancestral architype--the Pise plant described by Pliny. + +Here seemed to be a very promising field for an ingenious inventor, +a field that is still "To Let." + +In the absence of any such inventive genius, the author has had certain +ideas of his own embodied in the "Mark V" type of shuttering--a type +that further experience and experiment will doubtless modify. + +The principle of the building-process remains unaffected. The +improvements, such as they are, are merely improvements of mechanism. + + [Illustration: + DIAGRAM OF MARK V PISE SHUTTERING] + + [Illustration: + +Mark V Shuttering.+ + Showing top cross-braces thrown back and free leg disengaged.] + + [Illustration: + +Mark V Shuttering.+ + Showing screw-up securing tackle of exterior corner-piece + and its rounded interior. Also screw-cramp at interior angle + of shuttering.] + + [Illustration: + +Mark V Shuttering.+ + Shuttering about to be removed from a first section of Pise walling. + Top cross-braces have been thrown back and clamps to legs released. + It is now only necessary to detach the stays and lift away the + shutters. Where, as here, there is no masonry plinth, the + bearing-pins are only required for the succeeding courses of Pise, + and need not be inserted for the first.] + + [Illustration: + +Mark V Shuttering.+ + The angle-iron stay with cross-brace raised, and the blocking-box + showing its internal clamping-gear.] + +Scientific research could doubtless, if it would, do much towards +perfecting Pise-building. + +We know very little about the behaviour of different earths under +compression, or of their several reactions to chemical treatment. +Meanwhile, a few trifling mechanical modifications are all that +distinguish our modern plant from that devised by the ancients. That +said, a short description of the "Mark V" model may be of some interest, +pending the future developments that may now be hoped for. + + + II + +The chief desiderata in designing a satisfactory Pise plant appear to be +these: + +All constituent parts should be reasonably light and easy to handle. The +shutters should be rigid and not liable to warp, without being +expensively constructed. The shutters, when clamped in position, should +be firmly and positively supported, without deviation from the vertical. + +The fairway between the shutters must be as little obstructed by the +cross-braces as may be, leaving good room for the men on the wall to +tread and ram. + +The through-pins by which the shuttering rests upon the base wall or on +a completed course of Pise, must be easily withdrawn without injury to +the wall. + +The shuttering must be easily disengaged and removed from the wall, one +side at a time. + +The special corner-piece must have some means of rigid attachment to the +ordinary shutters on the two meeting walls. + +There must be some means of blocking off the shuttering at any desired +point, for the forming of door or window openings at any level. + +The whole apparatus must be as simple and as fool-proof as possible, and +built to stand rough usage and exposure to the weather. + + + III + +The author has attempted to construct a plant embodying these +essentials, and the working drawing and photographs shown will give the +reader a tolerable idea of his "Mark V" model. + +The thing has, at the moment of writing, only been experimentally tested +in one of the London parks. These trials were, however, sufficiently +satisfactory to encourage a belief that the new plant will prove a very +considerable improvement on the old. It has now been despatched to a +site in Surrey, there to undergo the searching and very practical test +of being used for the building of a small-holder's house and homestead. + + + IV + +To the second edition of this book a postscript must be added. Since the +last paragraph was written, the small-holder's house has come into +actual being at Newlands Corner, near Guildford, and has attracted a +good deal of attention from the Press, both at home and abroad. It has +been inspected by multitudes of people, including a great number of +Colonials and prospective Colonists, and by many distinguished persons +directly or indirectly concerned with the problems of housing. + +That "Good wine needs no bush" may be a true saying, but a novel system +of building assuredly needs demonstration, however great its merits. The +success of the experiment at Newlands is admitted by all who have made +the pilgrimage thither. Often would critics come to scoff and remain to +pray. Specially prized amongst the converts is a foreman-bricklayer once +openly scornful in his unbelief. Of enthusiasm, perhaps, there has been +almost over much; and it has been difficult to restrain the zeal of +would-be pise-builders until the coming of spring, and the return of +such weather conditions as the craft might reasonably demand. + + [Illustration: + +A Simple Mould for Pise Blocks.+] + + [Illustration: + +Block-Moulds, Large and Small. The Latter shown opened out.+] + + [Illustration: + +Sketch of a Pise House in Course of Erection.+ + With acknowledgements to _The Sphere_.] + +For pise is a "dry-earth" method of building, and, as at present +practised, that means it is a summer job, so far, at any rate, as +England is concerned. + +The author is the last person to claim that pise-building may be +successfully and economically carried out in all places, and at all +seasons. He merely suggests that in a great many parts of the United +Kingdom, pise offers possibilities of cheap yet permanent building that +are very well worth exploitation. + +A wide and thorough trial of the method now seems assured under a +variety of conditions in a sufficient variety of places. Pise is to be +given its chance in Housing Schemes, in Government building +demonstrations, on Ducal estates, and by ordinary private citizens in +need of houses--by the rich (old and new), and by the poor. + + [Headnote: If Reason Rule] + +If reason rule, pise will make good and all will be well. + +If pise-building is attempted where the conditions are unsuitable and in +defiance of its physical limitations, the misguided enthusiasts +responsible must blame only themselves. But it is not self-reproach +alone that they will have to suffer, for the author and all true friends +of pise will view their troubles with as much anger as sorrow. + +Nothing could be so well calculated to bring discredit on a new movement +as the failures of a few enthusiastic incompetents. + + + THE FIRST DEMONSTRATION PISE DE TERRE HOUSE AT NEWLANDS CORNER, + NEAR GUILDFORD + + _With acknowledgments to the "Spectator"_ + +_Description._--The house has six rooms arranged on one floor, of areas +and cubical contents as laid down in their higher "schedules of +accommodation" by the Ministry of Health and the Board of Agriculture. + +The plan is an adaptation of the first type illustrated in the Board's +new manual "designed for the guidance of County Councils and their +architects" in the matter of buildings for small-holdings. + +The walls are of 18-in. solid pise-work, the roof of red Bridgewater +tiles, and the chimney breasts and stacks of brickwork. + +The floors are boarded save for the back kitchen, which is tiled. The +inner partitions are of 2-in. breeze blocks, the ceilings are plastered, +and the casement windows are of steel. + +There are two good lofts for storage, one entered from the barn, which +is an extension of the house proper. + +The pillars of the barn and the partition wall between scullery and +veranda are of 18 in. by 9 in. by 9 in. rammed earth blocks; the angle +pillar to the veranda is of similar blocks made from soft chalk. + +The rest of the structure is of monolithic pise, built up _in situ_ +without joints of any kind, either horizontally or vertically. + +_Cost._--The total cost of the whole of the outer walling of the house +(in pise) amounted to less than L20. Had the walls been built in +brickwork the cost would, according to estimate, have been about L200. + + [Headnote: The Newlands Specification] + +_Specification._--The following is an abridged extract from the +specification so far as it affects the pise-builder: + +(1) Excavate to a depth of 9 in. over the site, dumping the turf and +surface humus where directed. + +This soil is not to be used for building. + +(2) Lay a 6-in. bed of cement and flint concrete 3 ft. wide under outer +walls. Centrally on this, lay two courses of brickwork in cement, to a +width of 18 in., or build up to the same extent in concrete. + +Lay on this an approved damp-proof course; if of slates, having a +further course of brickwork or concrete above it to prevent fracture +when ramming. + + [Illustration: + +The Newlands Corner Pise Demonstration Building.+] + + [Illustration: + +Newlands. The Cottage from the South-east.+] + + [Illustration: + +Newlands. The Garden Court.+] + +(3) Erect the walls according to the plan on the bases thus formed, +carrying them up plumb and true and properly bonded by working round the +building course by course, using the special angle-pieces at the corners +to keep the work continuous and homogeneous. + +(4) All stones and flints above a walnut size to be removed by riddling +and reserved for concrete. + +All sticks, leaves, roots, and other vegetable matter to be eliminated. + +(5) The soil immediately on the site to be used without admixture of any +sort and to be thrown direct into the shutterings. + +No water to be added without the express permission of the architect. + +(6) The boxes are to be filled in thin layers of not more than 4 in. at +a time, and well rammed until solid. The workmen are not to use their +rammers in unison. + +(7) Rammed earth at box ends to be shaved down to a 45 degrees slope so +as to splice in with new span of pise adjoining it. + +Where door and window openings occur, the special "stops" to be adjusted +and firmly secured so as to withstand hard ramming. Two 4 in. by 2 in. +by 9 in. plugs to be built in to each window jamb for the securing of +the frames and three to each door jamb. + +Special care to be taken in the thorough ramming at the corners and +along the box edges. + +(8) Insert below floor level, where directed, 24 3-in. field drainage +pipes to act as ventilators through the thickness of the wall. Insert +wire mesh stops to exclude vermin. + +(9) Set all frames square and plumb, and where in outer walls, flush +with finished exterior plaster-face, the joint being covered by a 2-in. +by 3/4-in. fillet. + +Where lintels occur, they are to be tailed in at least 9 in. on each +side the opening. + +Provide plain picture-rail round all rooms at window-head level, +providing plugs for fixing where necessary. + +Secure to floor round all boarded rooms a 2-in. by 1-1/2-in. angle +fillet as skirting. + +(10) The smooth surface of the pise walling to be hammer-chipped to give +good key to the plaster. + +Before rendering or plastering walls, any loose earth or dust to be +removed with a stiff brush and the wall surface evenly wetted. + + [Illustration: NEWLANDS CORNER PISE HOUSE. THE PLAN.] + +The rendering to be carried evenly round the walls--the minor square +angles being roughly chipped down first so as to obviate sharp corners. +The main corners of the house are ready-rounded off to a 9-in. radius by +the special corner mould. + +(11) Bond brick and slab work to pise walls by driving iron spikes into +the latter every few courses at joint level and bedding in. + +(12) Colour-wash walls with tallow lime-whiting tinted with ochre. +Provide 2 ft. skirting of pitch, applied hot, to form base-course round +exterior of building. + + [Illustration: + +Newlands. The Backyard, showing Barn with Pise Pillars.+] + + [Illustration: + +Newlands. Framing the Roof.+] + + [Illustration: + +Newlands. An Interior, showing Fire-brick Hearth Fire.+] + +N.B.--The exterior of the walls of the Newlands Corner house have been +finished in several different ways with a view to determining the most +durable and economical form of epidermis. + +A trial pise-building adjoining has stood for four years without any +external protection whatever. It has suffered no damage and grows +continually harder. For the sake of appearances, however, and for the +better preservation of the wall from chance injury whilst still "green," +a coating of some sort may be deemed necessary. + + + [Headnote: A Swedish Contribution] + + THE THEORY OF PISE + +The Swedish scientist, Mr. Karl Ellington, of Nossebro, who is basing a +book on pise (in his own tongue) upon the frail foundation of the +present volume, has, in the course of a letter to the author, made some +exceedingly suggestive "guesses at the truth." + +"I am very interested to hear that you are proposing to use an hydraulic +rammer for making blocks. I have thought a good deal about this pressure +business. I am trying to scrutinise the thing from 'the inside,' so to +speak. I am trying to trace out how Nature makes rock. That helps us to +understand pise. Nature made all the stratified rocks out of what was +once fine loose earth and mud. Rivers carried the mud out to sea. Waves +pounded and gnawed the shores and got down some more stuff. The tides +went forth and back and shovelled and levelled at the sea-bottom. Some +more mud on top of that, and a few hundred or thousand feet of the heavy +water on top of that--and Nature's pise was in its making. But why do +these mud particles stick together for ever even after that stratum is +raised up high above the sea and the pressure is discontinued? That is +the counterpoint of the whole problem. What is gravitation? Is it some +form of magnetic or electric energy? We don't know. Do particles of mud +grip and hold each other if they are forced together close enough to be +united by some sort of magnetic or electric energy? Or do the particles +only get a 'mechanical' grip on each other? However that may be, we seem +to know now that we can make them grip by bringing them closely +together. It would seem important, then, that we must bring as much of +particle surfaces together within any given cubic space as we possibly +can; that is, we must have as little of 'holes,' 'empty spaces,' pores +and channels as possible in the mass, in the pressed wall. This, then, +would in turn make it important that plenty of very fine (small) +particles must be present in the mass--and so well distributed among the +coarser particles as to be on hand close by wherever there can be one +more chance for a small particle to fill a little chamber that the +coarser particles would like to bridge over. We can think of how well +Nature was fitted for this work of shuffling over all the particles at +the sea-bottom and under great water pressure till she got every +particle into the niche where it would exactly fit. She used waves, +tides, and gulf streams as shovels and mixers and packers, and the water +above as 'hydraulic rammer.' Looking at the pise matter in this way, it +would appear that both the _mixing_ and the _shuffling_ are of vital +importance. And by 'shuffling' I mean in this connection only that the +smaller and larger particles get a chance to shift over a little during +the process of pressing the earth together to hardness, so that the +pressure may not work only and exclusively in a straight downward +direction, but in a sort of wavy zigzag direction as well--much as when +a street-roller is working the macadam and gravel a little forth and +back at the same time as downward. I have a great respect for old tools +which are the outcome of long-time experience and handed-down wisdom. +I suspect the presence of some of that sort of experience in the rammer +described in your book, p. 59. That tool would do the necessary shifting +while attending to its _main_ intention: hammering the mass solidly +together downwards. Now for your hydraulic rammer--is it advisable to +make it blow or press only in a straight line downward? Maybe there +ought to be two or three kinds of strokes alternating--one stroke with a +rifled or wavy surface under the rammer--and the next stroke with a +_plane_ surface. . . . What sort of witchcraft enters into the effect of +_high frequency blows_ as compared with blows with a little longer +intervals between? Do the strokes create also some 'magnetic' effect in +the pounded earth-mass which helps to fasten the particles to each +other? And does this magnetic charge or friction heat, or whatever it +is, act more promptly if one keeps on 'striking the iron while hot,' +instead of letting the charge 'evaporate' and sneak away between +strokes? Two or three of my hairs are turning grey over these questions +alone. You compliment me by insinuating that I might stumble across some +fruitful idea for the forms or boxes if I speculate a little more on the +key-problem. Well, the thing won't leave me alone, so I have thought out +several foolish variations and rejected them too. But the last one seems +to have a little more vitality, so if it will live till I write my next +letter I will tell you about it. One is so apt to follow the temptation +of 'perfecting' an apparatus--at the cost of getting away from keeping +it cheap, simple--and 'fool-proof.' By this time the idea has grown ripe +in my mind, so that I ought to write out a little book on the pise +problem in Swedish and have it printed before springtime. Something +ought to be done. . . . I have to ask you kindly to permit me to make +use of the data contained in your book. To this I will have to add what +special precautions we must observe as to foundations in a climate like +ours. I intend to treat only the pise method. Cob and chalk methods are +not applicable here, as we have such materials only in a few unimportant +spots." + +Mr. Ellington has long been an admirer and a firm friend of England, and +he is good enough to regard his country as indebted to ours for the +introduction of pise-building: + +"Let me tell you that the help you are giving me now--not me, but my +nation--will work as an additional bond that draws us more closely +towards each other. . . . Some of our people here have always looked too +much towards the South and too little towards the West." + + + [Headnote: A Pise-Builder's School] + + PISE, PRACTICE AND PLANT + +Now that so many able architects and enterprising bodies are seriously +taking up pise-building, the improvement in plant and technique should +be both rapid and considerable. The School of Pise Building established +at Hornchurch in Essex, by the Imperial Ex-service Association, should +alone provide us with much new and valuable knowledge of a highly +practical kind. + +It is there, for instance, that various types of shuttering and rammers +are being experimentally tested side by side, and their relative +efficiency under varying conditions ascertained. Under some conditions +it is probable that the floor and roof timbers (destined for use in the +house under construction) will be found the most economical and +satisfactory form of temporary "shuttering" for the making of the earth +walls. + +The pise "Test-House," built by Messrs. Alban Richards at their Ashstead +works, was built in this way, and proved highly satisfactory. + +Another effective and more generally applicable form of shuttering +(designed and manufactured by the same firm) is illustrated in the +diagram reproduced below. It should be observed that wedges intervene +between the movable shutters and the uprights. + +The method of employment of the "Mark V" shuttering is well illustrated +by the bird's-eye view showing the Newlands cottage under construction. + + [Headnote: Alternative Shutterings] + +In this matter of shuttering there is still, however, great scope for +improvement, and it may be hoped that soon ingenuity and experience will +jointly produce a complete pise plant perfectly fulfilling all the many +conditions enumerated earlier in the book. + +Shuttering made by riveting plain galvanised sheet iron to one side of a +corrugated sheet has the qualities of lightness, smoothness, cheapness, +and rigidity, and the claims of the inventor and patentee are now being +put to the test in actual building. + + [Illustration: PATENT SHUTTERING FOR PISE DE TERRE + _By W. Alban Richards and Co._] + +There now seems little doubt but that pise blocks will be largely used +for partitions and chimney stacks where the soil is good enough, and +experiments are being made with a view to discovering the best and +cheapest way of making earth slabs similar to those of coke-breeze and +concrete. + +The size aimed at is 18 in. by 18 in. by 3 in., the edges to be tongued +and grooved. + +Certain "concrete" machines seem to lend themselves to adaptation for +the making of earth blocks, but it is necessary to remember that sharp +blows are required rather than a steady pressure, and also that we are +working with a _dry_ material. The ordinary primitive way of making pise +blocks is indicated below. + +The hand-rammers are undoubtedly worth study and careful design. A set +of three seems to meet all ordinary requirements, and those shown on p. +101 may be taken as typical. They should be of hard-wood, smoothly +finished, and provided with long handles. They should be 9 in. to 12 in. +long, and about 5 in. by 4 in. at maximum cross section. + +In the sketch they are shown "narrow-ways-on." No. 1 is used for +preliminary pounding and final finishing, No. 2 for general +consolidating, and No. 3 for working along the edges, against window +stops, and under cross-ties. + +A South African correspondent, Major Baylay, makes interesting comment +as regards rammers and local pise practice: + + [Headnote: South Africa] + +"My experience of all black labour is, that they won't put any 'guts' +into it. They therefore want fairly heavy rammers, which they can lift +and drop, say a foot, and which will do the rest for them. The heat of +the sun and extreme dryness of atmosphere out here make it advisable to +cover up completed courses at once with sacking, moist for choice, +otherwise it is liable to dry out too quickly and crack. It dries out +uncovered at night very well, when there is no rain. + +"The red loams of South Africa, where not too sandy, make excellent +pise. They or their equivalent are found almost everywhere. In the dry +state they set so hard that moisture added just before ramming is +useless. A large heap must be made, well damped and covered over with +moist sacking, and left until the moisture is distributed throughout the +mass. When about four or five days old, in ordinary weather, the earth +is ready to use--viz., just wet enough to bind when gripped in the hand. +It should be passed through a sieve. I use a sort of 'chicken run,' +8 ft. long, and throw the earth on to it before using. Six feet of it is +1/2-in. mesh, and 2 ft. 1/4-in. mesh; the reason for this is that, if +the earth is a little too dry, it does not always bind well with the +previous layer. Therefore, put a few petrol tins of the fine earth into +the shuttering first in order to ensure good bond, and throw the coarser +stuff in after." + + [Illustration: PISE HAND RAMMERS] + + + _Second Note by Major Baylay, Peter Maritzburg, Natal, South Africa_ + +"I have completed a small building, and though weather conditions have +been as bad as possible, it is sound and very satisfactory. + +"In my opinion, pise-building should not be attempted in the rainy +season in Africa. Earth contains too much moisture, and the power of the +sun dries it out too quickly and causes cracks. + +"_Re_ plastering. I covered the outside and inside with a mixture of 6 +earth, 2 sand, 1 blue (Hyd.) lime, the earth being the red, rather 'fat' +earth found everywhere, and the same stuff the house is built of. It is +put on thin with a trowel, after damping the wall. When it dries and +cracks, rub all over with a sacking pad covered with the plaster +mixture, but wetted to a thin cream consistency. It may sound an odd +method, but the natives do this work well, and the result is as good as +one can wish for. You can put tar or any wash (No. 6) on this." + + + [Headnote: Soils] + + SOILS + +Were it not for the fact (often somewhat embarrassing) that soil quite +incapable of making good pise will none the less produce enthusiastic +pise-builders, a warning as to the vital importance of the earth being +really suitable might seem superfluous. + +The author has found some of the staunchest champions of pise-building +living on and valiantly struggling with stiff glutinous clay and almost +pure sand. + +Even the most vigorous optimism can achieve little under such adverse +conditions unless soil-blending be resorted to, and even so, +pise-building begins to lose points in the matter of economy directly +complications of this sort are introduced. + +Fortunately, however, England is well off in the matter of pise soils, +the red marls being amongst the very best. + +A study of the country, or, failing that, of the geological maps, will +reveal a great tract of this earth extending diagonally right across +England, from Yorkshire down into Devonshire, where it ends +conspicuously in the beautiful red cliffs about Torquay. + +There is a large area of the stuff in the Midlands, notably in +Warwickshire, with lesser patches here and there about the country. + +Second only to the red marls come the brick earths, which, fortunately, +are also widely distributed. + +"Brick earth" is merely clay that has been well weathered and +disintegrated under the action of wind, rain, frost, and organic agents, +the sulphides having become oxides, and what was a cold intractable +slithery mass having become merely a "strong" and binding earth. + +It is probable that even stiff clay, if dug in the summer or autumn, and +left exposed for a winter, would prove sufficiently reformed to be quite +amenable for pise building in the spring. + +After the marls and the brick earths there is an endless variety of +soils that will serve well for pise-building--some, of course, better +than others, but all, save the extremes (the excessively light and the +excessively clayey), capable of giving good results under proper +treatment. + +Before putting pise construction actually in hand, however, the +intending builder will do well to submit samples of his earth to some +competent authority, that they may receive his blessing. + +A fistful taken from a depth of 9 in., and another from say 2 ft. below +the surface, should give sufficient evidence as to the soil's +suitability or the reverse. + + + + +III + +_CHALK_ + + +Sec. I. GENERAL + +Chalk, as a source of lime, has always been of high importance to +builders, and, until improved transport brought alien materials into its +old preserves, chalk was in general use for walling in the form of +roughly squared blocks. + +Chalk again forms the basis of a compost that, used in the form of a +stiff paste, has been largely employed for building from the earliest +times down to the present. + +"Pise de Craie," or chalk consolidated by ramming within a casing, is a +form of building that has been long held in high repute in France and +elsewhere, but which has only recently been given a serious trial in +England. + +Chalk in all these forms, if fairly dealt with and reasonably protected +from the weather, is a most amenable and satisfactory material to build +with. + +The last-named method particularly seems to promise results that should +satisfy the most exacting critics of the unconventional, as it assuredly +does those who inhabit the cottages so constructed. + +The several systems of chalk construction are fully dealt with in the +pages that follow. + +_Chalk Compost: Historical._--At the Ancient British village on West +Down, Chilbolton, some five miles south of Andover, delving +archaeologists have brought to light undeniable fragments of chalk +"Daub," with the wattle marks still clearly showing upon them. + +This discovery is chiefly of academic interest, though it is a pretty +refutation to those who regard any building material save brick and +stone as "new-fangled," and it should also serve to hearten the doubters +and the timid amongst us who seek historic sanction for any departure +from current building practice. + +_Composition and Uses._--In the Andover district Chalk Compost or "Chalk +Mud," as it is called locally, is prepared and used as follows: + +The chalk is dug out in the autumn, and the frost allowed to play on it +during the winter. In the spring building starts, and the weathered +chalk is spread all around the outside of the walls. Straw is sprinkled +on it and it is then well trodden, usually by the workers, but sometimes +by horses. Sometimes chopped straw is added, sometimes unchopped straw +is sprinkled on. The quality of the walls depends very largely on the +preparation--that is, in getting the mud to the right consistency--and +the old hands know by experience when it is ready. + +The compost is lifted on the wall by a fork and another man stands on +the wall and treads it in. It is then chopped down straight with a +spade. Some of the naked walls at Andover show traces of the courses, +which are usually something under 2 ft. in height. + +Where a course has to be left unfinished it should be ended with a +diagonal ramp so as to splice in with the work that follows. + +Some of the old builders seem to have been somewhat catholic in their +conceptions as to what constituted "chalk," and vague patches of earth, +loose flints and other stray substances not infrequently mar their work +and sometimes seriously reduce its strength. + +As a general rule, the finer the chalk the stronger and more durable is +the walling. + +What is aimed at is a conglomerate of small chalk knobs cemented +together by a matrix of plastic chalk and straw, the whole forming as +dense a mass as possible. + +Grinding in a mortar-mill would probably reduce all the chalk to an +amorphous powder, which would not be desirable, and in any case such +mechanical mixing is quite unnecessary. + +Building by ramming the moist compost between timber shutterings does +not appear to have been practised in the past, though there is nothing +against the method except its tendency to delay the drying out. + +The drying of each course takes several days, depending on the weather. +A course is usually laid right round the building. It must be covered up +at night in case of rain, and when it is hard another course is laid on, +and so on till completion. The aim is to build during the summer and +autumn, and when the moisture has dried out, to render the exterior. + +Where brickwork is used with chalk compost it is generally bonded in in +the ordinary way, but block-bonding the depth of a chalk course is a +better way of doing it. + +The exterior corners of chalk buildings are the vulnerable points, and +these should therefore be well rounded off. + +_Timber._--In the old work nothing seems to have been done to prevent +woodwork built in to the compost from decaying, though in many cases it +has survived surprisingly. In any new work, however, proper ventilated +air-spaces should be contrived or the timber ends treated with some +preservative. + +The door and window frames are fixed to fairly large pieces of wood +built in across the thickness of wall, and other woodwork is fixed to +wood blocks built in in a similar way. + +Picture-rails should be provided in all rooms, as chalk walls are apt to +flake and chip if nails are driven into them. + +Lintels are usually of wood, and when plastering is carried down over +these some form of key must of course be provided to hold it. + + [Headnote: Winter Work Barred] + +_Frost._--New work must not be exposed to frost or there will be danger +of collapse, and winter work is barred out for this reason. + +_Repairs._--Chalk compost walls are not easily repaired in that +material, and bricks are generally used, well bonded in. + +_Chimneys._--Chimneys, too, are usually of brick, though there would +seem no reason against the flues being carried up in chalk, especially +if clay pipe linings were used. + +The chimney-stacks above the roof might well be built in flint, the +corners being rounded off in deference to the peculiarities of the +material. + +_External Rendering._--It is of the first importance that a good +weather-tight skin be maintained, and many old buildings have suffered +through neglect of this precaution. + +The rendering was often of the poorest quality, more mud than lime, and +the constant repairs that the indifferent materials necessitated has +resulted in many of the old cottages becoming patchworks of variegated +plaster blotches, when not whitewashed over, which give an impression of +dilapidation by no means warranted by the facts. + +_Rendering._--Given a good skin, however, of cement or cement and lime, +a chalk conglomerate wall will last indefinitely. So vital is the skin +that it is as well to put it on in two good coats--rounding off all the +corners and finishing it either with slap-dash or rough from the wooden +float. + +Also, to ensure its proper adhesion throughout, wire-netting may be used +as reinforcement--being secured to the face of the chalk wall by means +of cross netting or wires laid on the wall as the building rises. + +If the netting be of a fine mesh it also serves as an absolute barrier +to vermin, though pounded glass incorporated in the base of the wall is +equally effective. + +_Strength._--Provided the wall has dried out thoroughly, any of the +ordinary loads occurring in a two-storied house can be borne with ease. + +Chalk conglomerate walling, however, has no great lateral strength, and +it should not be asked to stand up to thrusts. + +The roof, therefore, must be well tied, and should sit on the building +merely as a lid. + + [Illustration: + +Details of Chalk Construction at Amesbury.+ + (From a sketch by W. R. Jaggard, F.R.I.B.A., the copyright of + the Department of Scientific and Industrial Research.)] + + [Illustration: + +Chalk Construction at Amesbury, Wilts.+ + (From a sketch by W. R. Jaggard, F.R.I.B.A., the copyright of + the Department of Scientific and Industrial Research.)] + +_Roof._--Though thatch is the traditional roofing material of chalk +cottages, any other will serve that is permanent and good of its kind. + +The only special demand that chalk walls make is that the eaves shall be +generously overhung for their better protection from the weather. + +Where, in later years, the boldly projecting thatch has been +thoughtlessly replaced by a slate roof with meagre eaves, or with none +at all, the walls have suffered accordingly. + + [Headnote: Garden Walls] + +_Garden Walls._--A chalk garden wall must be afforded just as much +protection as the wall of a house and on both sides. + +The hat with which it is provided is of the highest importance to the +health and longevity of the walling. + +Examples of garden wall copings are given in the sketches shown below. + + [Illustration: WALL COPINGS.] + +_House Walls._--Chalk conglomerate walls rarely exceed 18 in. in +thickness, and are usually the same upstairs as down. + +A plinth of the same thickness as the chalk wall it supports is usually +carried up 6 in. to 18 in. above the ground level in rubble-work, flint, +or brick, being known as the "Underpin Course." Any of the stock +damp-courses are suitable, but they must be well and truly laid, as damp +feet are nearly as deleterious to a chalk wall as a leaky or inadequate +hat. + +No special tools are required for this method of building, an ordinary +farm fork for lifting and a spade for the final chopping down of the +wall faces being all that are necessary. + +A house built during the summer is usually fit for occupation the same +autumn. + +_Old Examples._--Those who may wish to see buildings in chalk +conglomerate, both old and new, would do well to visit some such typical +chalk district as that lying about Andover in Wiltshire. + +It should, however, be constantly borne in mind that most of the old +cottages were somewhat unscientifically erected by their original +jack-of-all-trades occupiers, that damp-courses and Portland cement were +unknown, and that the advantages of proper ventilation and the causes of +dry-rot were discoveries yet to be made. + +Secondly, a large number of these cottages have been sadly neglected +either recently or in the past, and they bear the disfiguring marks of +their ill-treatment upon them now. + +But a chalk cottage that is well found in the beginning, and that is +reasonably well cared for subsequently, has nothing to fear from +comparison with cottages built in the most approved manner of the more +fashionable materials. + +Mr. James Thorold gives the following particulars of a block of three +chalk cottages recently built for Sir George Cooper on his estate at +Hursley, near Winchester: + +"The chalk walling was done by Messrs. A. Annett and Son, of Winterslow, +near Salisbury, where this method of building has been kept alive from +olden days. It consists of working up the soft upper strata of the chalk +by putting a bed of it 4 ft. 6 in. thick on the ground, watering and +treading it to a sticky consistency with the feet, working in shortish +straw at the same time. When thoroughly mixed by the builder's mate, he +lifts up a forkful to the builder working on the wall immediately above +him, the latter catches the chalk, dumps it down on the top of the wall, +building an 18 in. course all round. As soon as the weather has dried +this sufficiently he goes round with a sharp spade squaring up both +sides of the wall. As this work is greatly dependent on the weather it +is well if the men have other work to fall back on, and that building +operations should be commenced in the spring or early summer. The wall +is built 18 in. thick to the first floor joists and 14 in. above. Chalk +in itself being very absorbent of moisture, the usual plan is to render +the outside of the wall with a lime mortar, which, however, requires +renewal every few years. To obviate this we fixed with long staples +1-1/4 in. mesh wire-netting over the outside surface of the wall to give +a reinforcement for a rendering of hair mortar and cement gauged in +proportion of 1 to 2 respectively, and left rough from the trowel. This +rendering was done at a cost of 3s. 3-1/2d. per square yard, which is a +substantial addition to the cost of the walling, but so far there is no +sign of a crack or hollow place behind it, and the cottages have kept +very dry. The walls were finished off with a limewash containing Russian +tallow and copperas.[9] + + [Footnote 9: See recipes for Whitewash in Appendix (I).] + + [Headnote: Cost of Three Cottages] + +"As regards the cost of this block of three cottages, the result is +obscured by the fact that tall chimney-stacks with ornamental bricks and +appropriate foundations were built and reinforced leaded lights were +used in the windows to keep the building in character with the other +cottages on the estate, but at the time we estimated that the chalk +walling saved a sum of L54 as against the amount we should have had to +have spent in carrying out the building with bricks made on the estate, +and this had to include lodging money and profit, the builders being +independent men. The ornamental chimney-stacks were put in for the sake +of appearance, flues built up in the chalk being entirely satisfactory +and fireproof. The foundations are either flint or brick with a slate +damp-course. + +"I consider that for a chalk country this method of building has many +advantages. + + "(1) It saves cartage. + + "(2) It can be carried out by a skilled labourer who can be + otherwise employed during unsuitable weather. + + "(3) No fuel is required as in burning bricks. + + "(4) If a suitable rendering is employed to keep it weatherproof, + and a good damp-course on the foundations, the cottages are nice + and dry and keep an equable temperature, chalk being a good + non-conductor. + +"Sir George wonders if any method could be devised by chemical means to +harden the chalk and make it weatherproof; if this could be done it +might save the expense of the cement rendering." + + + CHALK CONGLOMERATE + + From _Country Life_, February 23rd, 1901: + +"Soft chalk is practically mud, yet Dr. Poore, one leading authority on +rural hygiene, had his model hygienic cottage built with it at Andover, +just outside the boundaries, in order to escape the tyranny of the +bye-laws. In several other places this material has been used time out +of mind. + +"The white cottages on the Wiltshire Downs are as good as any in +England." + + [Illustration: + +Three Chalk Cottages at Hursley Park+] + + + THE WINTERSLOW COTTAGES + + From _Country Life_, April 6th, 1901: + +"The white chalk cottages of the scattered straggling village are found +in every sort of position. They must not be confounded with the cottages +of rock chalk at Medmenham. You might almost call them mud cottages. + +"The house is generally both planned and constructed by the owner. + +". . . The soil is only a few inches deep, soft chalk lies close to the +surface and can be dug out with a spade. This is a very suitable +material in the district and costs nothing but the labour of +digging. . . . + +"On the downs there is a constant lack of water; that which falls in the +shape of rain is therefore very precious, and in some cases is indeed +the only kind available. But a large tank or artificial well is needed +to contain it, and the pit from which the chalk is dug out can be made +to serve the purpose. . . . One was made watertight by means of a lining +of concrete, and held enough water to keep the family going through all +the dry season. + +"In another house . . . the chalk-pit had been utilised to form a large +and convenient cellar. . . . + +"Most of them (the cottages) . . . are on two floors, with parlour, +kitchen, back kitchen and so forth on one, and the bedrooms on the +other. In the preparation of the chalk, the method followed is that of +treading it into a kind of rubble, and adding a proportion of straw and +a small quantity of lime. + + [Headnote: Expensive Scaffolding Avoided] + +"There is a local builder who will run up the shell of a house for a +matter of L100, more or less, according to its size. . . . Most of the +cottages are literally hand-made. A skilful architect who visited the +Winterslow cottages felt sure that boards must be used to keep the walls +straight, but he was wrong. The chalk is shovelled up and the walls are +kept straight without line or plummet. No expensive scaffolding or +machinery is employed. Yet the walls come out beautifully in the end, +the colour being an exquisite soft white. They are about 18 in. thick, +and the slowness of their construction has one good effect, it gives +them time to dry. No point is of more importance than this. It is +advisable not to put on any rough-cast, plaster, or paper for at least +twelve months, as doing so will prevent the moisture from exuding. One +or two of the little cottages were slightly damp, but the majority were +as dry as tinder. The thickness of the walls helps to render the cottage +more comfortable, to make it cool in summer and dry in winter. + +"One word should be added in regard to soft chalk as a building +material. Where it can be obtained in the garden at a few inches depth, +and especially where the cottager is his own architect and builder, it +can be most heartily recommended, but there are obvious objections to +its transportation to districts where it is foreign. + +"The village itself is a very homely and irregular one without a single +dwelling of any pretence. The country lying adjacent to Salisbury Plain +consists of broken, sparsely peopled downland, and very ornate or +finished cottages would be out of keeping, but they would not look so +well copied in a very rich, heavily timbered country." + + + RATS AND CHALK + +_Note._--Conglomerate chalk is, like cob, vulnerable to the attacks of a +really determined rat. + +The outer defences provided by the exterior rendering can be backed up +by the mixing in of broken glass or sharp flints with the substance of +the wall, where such attacks are likely. + + [Illustration: + +Marsh Court, Hampshire.+] + + [Illustration: + +Brick-and-chalk Vaulting at the Deanery Garden, Sonning+] + + + [Headnote: Block Chalk] + + BLOCK CHALK + +"Chalk" is a term somewhat loosely used to denote the soft white +limestone--the "_Creta Scriptoria_"--that is cousin to Marl on one side +and to Ragstone on the other. + +In its purest form chalk consists of over 95 per cent. of carbonate of +lime in the form of fine granular particles held together by a +calcareous cement, its organic origin being clearly traced in the +remains of the minute sea creatures with which it abounds. + +Hewn blocks of chalk have been used for walling and vaulting from +immemorial times, and, where not exposed to direct erosion by the +weather, remain to this day as clean-cut as when they were first +quarried and a very great deal harder. + +The filling in of the great vaults at Salisbury Cathedral and in the +Bishop's Palace are of chalk, whilst innumerable lesser buildings of +more or less antiquity still remain to us as monuments to the excellence +and durability of this stone. + +Chalk, too, was often used in combination with flint or brick to build +the engaging chequer-work walls that embellish so many downland +villages. + +At Medmenham there are cottages both old and new of hewn rock chalk, and +both the Berks and Bucks banks of the Thames have many buildings to show +of this beautiful material. + +Amongst present-day architects Sir Edwin Lutyens was the first to give +hewn chalk an opportunity of showing its quality in serious +architecture, Marsh Court in Hampshire being an instance of more than +local celebrity. + +In the great walls at the Bishop of Winchester's palace, Farnham Castle +in Surrey, the old builders appear to have used bricks, limestone and +chalk proper, according as the several materials were delivered, quite +indifferently, and with results altogether delightful. + +Not all chalk is suitable for building, that near the surface being +often far gone in decay and much too friable for such a purpose. + +Even when apparently sound blocks have been gotten they are not +infrequently found to be crossed in all directions by planes of weakness +along which they are apt to fall to pieces in the handling. + +From this cause the "waste" is sometimes considerable. + +The well-known building "stones" from the quarries of Beer, Sutton, and +Tottenhoe in Devonshire are really chalk, but in a form not readily +distinguishable from ordinary free-stone. + +The longer that chalk blocks are kept to dry before building-in the +better, and the sun and wind of at least a year should be allowed free +play upon them to dry out their natural sap and render them +"frost-proof." + +During the drying-out process the chalk should, if possible, be +protected from the rain. + +For years after being built into the walls of a house, chalk will +continue to dry and harden. + +But it is essentially a somewhat porous material, and will quickly +revenge itself on those neglecting its just demands for a sound roof and +a proper damp-course. + +In exposed situations new chalk walling is liable to allow the +penetration of moisture under the pressure of the wind unless a cavity +is provided or unless the surface is treated with a silicate or other +"vitrifying" fluid. + +Chalk, however, has one shining virtue in common with its great +antithesis--it improves mightily with keeping. + +Chalk walls sometimes have youthful vices in the way of porosity that +entirely disappear with advancing years through the closing up of the +surface pores, which eventually makes a cavity and inner lining +superfluous. + + + + +IV + +_UNBURNED CLAY AND EARTH BRICKS_ + + + SUN-DRIED BRICKS + +The use of sun-dried bricks in this country, is, for no very apparent +reason, almost entirely restricted to East Anglia. There it has been +used for generations with entirely satisfactory results. + +Mr. Skipper of Norwich writes of the material as follows: + + * * * + +"Who, travelling from Norfolk to London, whether by the Ipswich or +Cambridge line, has not noticed the numerous colour-washed or black +(tarred) cottage, farmhouse and agricultural buildings scattered +practically all along the countryside? Some of these are of studwork and +plaster, some of wattle and daub, but many are built of clay made up +into lumps, sun-dried, and built into the walls with a soft clay-mixture +as mortar. No lime _need_ be used, though sometimes it is mixed with the +clay mortar. The preparation, digging, exposure and mixing with short +straw are similar to the Devonshire 'cob' work, but in these parts the +worked clay is thrown into moulds, and lumps are formed of, say, 18 in. +by 12 in. by 6 in., or 18 in. by 9 in. by 6 in. for large sizes, and for +inside walling or backing to brick-faced walls, 18 in. by 6 in. by 6 in. +The walls, naturally, are rough in texture and the joints are generally +stopped up and besmeared with a thin coating or almost a wash of clay. +This coating sometimes has lime mixed with it, but it is not necessary. +This is all that is needed to complete the walling, and there is a +building--a malting, that any one can see at Tivetshall Station on the +Ipswich line, about 200 ft. long, 45 ft. or 50 ft. wide and three floors +high, built of lumps 18 in. by 12 in. by 6 in.--that has stood the +weather and weight of its roof for forty years built in this way; 12 in. +is the thickness of its walls. A further stage in finish is to give the +walls two or three coats of coal tar, but it is not essential, though +desirable where stock are kept, as cattle are rather fond of licking the +clay, and they do not use their horns much when walls are tarred. The +highest finish in this work is to cast sand on the last coating of tar +before it is quite dry, and then to colour or whitewash on this. This +accounts for the variety of colourings seen in these buildings, some +even of a kind of pink or red; while some yellow or buff, beside the +white and the black or tarred buildings, and all huddled together or +standing apart, whether covered with thatch or red pan or flat tiles, +look remarkably in harmony with their surroundings. These lump walls +are, of course, built on a base of brickwork, about 18 in. or 2 ft. +high, to keep them free from damp. This kind of walling can be built for +_at least_ 15 per cent. or 20 per cent. cheaper than ordinary 9 in. +brickwork. Thin as these walls are compared with those of 'cob' houses, +they are noted for being warm in winter and cool in summer. When +suitable clay is procurable a local builder almost invariably uses clay +lumps when building a house for himself, though to gratify a whim +perhaps, he will case the outside walls--especially the front next the +street or road--with brickwork. But clay lumps he carefully reserves for +inside walls and weight-carrying linings to the outside walls, bonding +the two together very much in the same way as two 4-1/2 in. 'cavity +walls' are bonded. I am not suggesting that this walling is as +interesting artistically as 'cob,' but I do suggest it is a practical, +sensible and _dry_ walling, and if properly done it will 'last for +ever,' as a local builder repeatedly said to me when speaking of it. +One can easily see why the cost is light--the sun and the winds do the +drying in the spring months, and no coals are required, and also the +clay is often found on the building site, hence no cartage. Actual +building work naturally goes quickly, as the lumps are large. There is +another important point to notice. One may see a building complete with +its roof on and occupied by its tenant while still awaiting an outside +casing of brickwork to be built round it, either with a view to greater +protection or for the mere vanity of the owner, for while thus left +unprotected the lump walls take no harm from even winter exposure. Now +to be quite practical in these extremely practical days, I venture to +suggest that the use of clay lumps at least for inside walls and +linings of outside walls would be an immense boon to the numerous +cottage-building schemes now being projected. We must not forget that +comparatively few bricks will be available this year, while the cottages +are wanted at once. Can these few bricks be better used than by forming +foundations and chimneys for the clay-lump walls of these cottages? I +think not. The cottages could, of course, be occupied in the late summer +or autumn of this year, and next year when bricks will be more plentiful +perhaps the brick casings could be added, if brickwork _must_ complete +them. I make this strictly utilitarian suggestion solely to meet a very +urgent and deep national need. Personally, I prefer the sight of a +cottage built and finished in the old-established method of the +locality. Unskilled labour only is required, working under intelligent +supervision, hence immediate employment for a great number of men would +be provided." + + [Headnote: Use for Unskilled Labour] + + * * * + + [Illustration: + +Once Corn Hall, now Council School.+ + Built about a hundred years ago. Still in sound condition + and quite dry.] + + [Illustration: + +A Row of Clay-lump Cottages.+ + The front has been plastered and panelled out. In the upper part + of the stable building, seen in the foreground, the clay-lumps + are shown exposed.] + + [Illustration: + +Engineering Workshops.+ + Built twenty years ago. The walls are thoroughly sound, despite + constant vibration, and are perfectly dry, except the brick face, + which was added for effect.] + +The use of sun-dried bricks for the interior partitions of cob and pise +cottages is worth consideration, as the nature of these materials +demands a thickness of wall which is too wasteful of space to be +acceptable in mere partitioning. + +Of the strength of clay-lump walls, there is no question. It was +recently necessary to cut a new doorway in the old clay-lump wall of a +large traction-engine garage, and the blocks removed were thrown into a +heap upon the ground. + +The clay happened to be needed for other purposes, for which it had +first to be broken up. + +Ordinary hammers proved entirely ineffective, and it was not until heavy +sledges were used that the lumps could be smashed. + +The tractor-house in question is a large building some 25 ft. by 100 +ft., carrying a heavy roof and constantly subjected to vibration by the +coming and going of the tractors. + +The walls are only 12 in. thick, without piers or reinforcements of any +kind, and yet the whole building, which is 26 ft, high at the gables, is +as perfect to-day as when first erected some twenty years ago. + +In the same town as this tractor-house, East Harling in Norfolk, is a +council school built of clay lump (converted from the old Corn Hall), +apparently not a pin the worse for a century of hard wear. + +Near by there are a number of private houses built of the same material, +some of them reputed to be upwards of 200 years old and certain of them +having considerable architectural merit. + + + [Headnote: "Substantial and Cool"] + +(_Extract from "The Farmers' Handbook," issued by the Department of +Agriculture, New South Wales, 1911_) + ++"Adobe," or Sun-dried Bricks+ + +"As their name implies, these buildings are constructed of sun-dried, +but unburnt bricks. For buildings of this character, material like clay, +which is unsuitable for pise-work, can be used. The bricks are made in a +wooden mould, and are 16 in. long, 8 in. wide, and 6 in. thick. A man +can mould about 100 per day. They are laid in a similar manner to other +bricks, the mortar used being wet loam, or even the material of which +the bricks are made. The cost of making and laying is estimated at about +15s. per 100. Buildings constructed of these bricks are substantial and +cool, and very similar in character to pise buildings. + +"A school-house built of these bricks eighteen years ago by Mr. Nixon, +of Reefton, is still in an excellent state of preservation; in fact, +little, if any, the worse for wear, despite the fact that walls are +unprotected by verandahs or overhanging eaves. During its existence it +has had, first one coat of oil-paint, and later a coat of coloured +limewash." + + * * * + +"Clay lump," then, is one of the many good old building methods that +needs no proving, but only revival and perhaps improvement. + + + + +APPENDIX + + + I + + WHITEWASH + +Whitewashing has been frequently referred to in the foregoing pages as +the most suitable treatment for the exterior of chalk and earth +buildings. + +There is, however, a certain prejudice against lime-whiting amongst both +owners and occupiers, owing to the frequent renewal that its adoption +usually implies. + +With a view to removing this drawback from a treatment otherwise so +effective, the following recipes are suggested as improvements on the +usual practice. + +Ordinary whitewash is made by slaking about 10 lbs. of quicklime with +two gallons of water. + +The following recipes are taken from "_White Paints and Painting_" +(Scott), and are reliable: + +(1) "_Factory" Whitewash (interiors), for Walls, Ceilings, Posts, etc._: + + (_a_) 62 lbs. (1 bushel) quicklime, slake with 15 gallons water. + Keep barrel covered till steam ceases to arise. Stir occasionally + to prevent scorching. + + (_b_) 2-1/2 lbs. rye-flour, beat up in 1/2 gallon of cold water, then + add 2 gallons boiling water. + + (_c_) 2-1/2 lbs. of common rock-salt, dissolve in 2-1/2 gallons of hot + water. + +Mix (_b_) and (_c_), then pour into (_a_), and stir until all is well +mixed. This is the whitewash used in the large implement factories, and +recommended by the insurance companies. The above formula gives a +product of perfect brush consistency. + +(2) _"Weatherproof" Whitewash (exteriors), for Buildings, Fences, etc._: + + (_a_) 62 lbs. (1 bushel) quicklime, slake with 12 gallons of hot + water. + + (_b_) 2 lbs. common table salt, 1 lb. sulphate of zinc, dissolved + in a gallon of boiling water. + + (_c_) 2 gallons skimmed milk. + +Pour (_b_) into (_a_), then add the milk (_c_), and mix thoroughly. + +(3) _"Light House" Whitewash_: + + (_a_) 62 lbs. (1 bushel) quicklime, slake with 12 gallons of + hot water. + + (_b_) 12 gallons rock-salt, dissolve in 6 gallons of boiling water. + + (_c_) 6 lbs. of Portland cement. + +Pour (_b_) into (_a_), and then add (_c_). + + * * * + +_Note._--Alum added to a lime whitewash prevents it rubbing off. An +ounce to the gallon is sufficient. + +Flour paste answers the same purpose, but needs zinc sulphate as a +preservative. + +The following are from "_1,000 More Paint Questions Answered_": + +(4) _Durable Whitewash for Outside Use._--A whitewash that will not rub +off or wash off in rainy weather can be made by mixing one half-pint of +flour to a batter with cold water, then stirring into this boiling water +until it becomes a thick paste. + +While still hot it is poured into a pailful of ready-made lime whitewash +and well stirred in. + +(5) Another simple method is to add to 2 gallons of ready-made lime +whitewash one half-pint each of molasses and table salt. Must be stirred +frequently while being used. + +_Whitewash for Exterior Surfaces._--A formula for a durable whitewash +for out-buildings of rough lumber. The following is reprinted from +"_Popular Mechanics_": + +(6) Place 1 bushel good fresh lime in a barrel with 20 lbs. beef tallow; +slake with hot water and cover with sackcloth to keep in steam. When the +lime is slaked, the tallow will have disappeared, having formed a +chemical compound with the lime. Dry colours may be added to produce any +tint desired.[10] + + [Footnote 10: Experiments and tests carried out for the author + by the Department of Scientific and Industrial Research place + this receipt at the head of the list.] + +It is better to add colour before slaking the lime, but if this is not +feasible mix the colour with alcohol and add it to the strained +whitewash. Thin to easy flowing consistency with clear water. + + [Headnote: Distempers and Limewashes] + +_Cold Water Paint that will stand the Weather._--A formula for making a +white outside coating that will resist the action of the weather and +remain hard even under the influence of moisture and rain. Experiments +with different brands of cold water paints have proved failures. + +A really effective cold water paint, in order to resist the elements and +remain white, should contain a white pigment of good body and some oil +in addition to the water, and with this purpose in view the following is +suggested: + +(7) To make 100 lbs. of such paint, mix 10 lbs. white, pure in oil, with +10 lbs. bolted whiting, 8 lbs. raw linseed oil, 6 lbs. soft soap (made +with potash), and 26 lbs. soft water. + +One quart of pale copal varnish will improve the preparation. The +formula given is of the right consistency to apply on dressed lumber +with the brush. For application on rough lumber or with the spraying +machine it requires more thinning with water and varnish. + +The following is taken from Pearce's "_Painting and Decorating_": + +(8) A London recipe for distemper has the following proportions: +4 "balls" whiting, 2 lbs. Young's patent size, and sufficient water to +cover the whiting. + +(9) A Scotch distemper is described as: 12 lbs. whiting, size as given +previously, 2 ozs. alum, 2 ozs. soft soap. It is very fast, for +passages, schools, etc. Tinting colours for limewash should be +restricted to ochres, umbers, lime blue, lime greens, charcoal or lamp +black, and earthy reds (as Venetian). + +(10) External limewash for farm buildings, etc., may be made as follows: +Lime, 1/2 bushel, slaked with 1 gallon of milk and remainder of water, +1 lb. salt and 1/2 lb. sulphate of zinc to make it withstand the +weather. + +Experiments with and practical tests of these and other kinds of +whitewash are being carried out, and the author hopes that he may find +opportunity at some later date of announcing the results obtained. + + + [Headnote: Local Materials] + + II + + THE IMPORTANCE OF USING LOCAL MATERIALS + + (_Extract from "Country Life," November 9th, 1918_) + + 300,000 COTTAGES WOULD ENTAIL THE TRANSPORT OF 60,000,000 TONS + OF MATERIAL + +In carrying out any considerable scheme of house building two +difficulties will have to be met. The first arises from the scarcity of +building material; the other from the cost and difficulty of transport. +These, to some extent, can be obviated by the use of local material, +which is to be commended on other grounds as well. Local material fits +into the character of the neighbourhood in which it is found and +maintains its traditions. + +Very few people realise the bulk of materials, and in order to help them +the following statement has been prepared to show the materials needed +for each cottage and the total for 300,000 cottages: + + Materials. Weight. + Per One Cottage. Per 300,000. + Tons. Cwts. Qrs. (Tons.) + Ballast, sand, gravel 78 17 0 23,655,000 + Lime 5 18 0 1,770,000 + Cement 12 8 0 3,720,000 + Bricks 85 0 0 25,500,000 + Slates for D.P.C 0 10 2 157,500 + Chimney-pots 0 0 3 11,250 + Tiles 7 2 2 2,137,500 + Carcassing timber 7 0 0 2,100,000 + Complete joinery timber 1 12 0 480,000 + Cast-iron rain-water goods and sundries 0 9 0 135,000 + Stoves, copper, ash-bin, etc. 0 5 2 82,500 + Nails, screws, etc. 0 1 2 22,500 + Hair for plaster 0 1 0 15,000 + Lead flashings, etc. 0 2 1 33,750 + Sink, waste pipes, draining boards, etc. 0 2 1 33,750 + Sanitary goods 0 1 0 15,000 + Whitening, distemper and paint 0 3 1 48,750 + --------- ---------- + Total 199 14 2 59,917,500 + --------- ---------- + +It will be seen that to carry out the scheme for 300,000 cottages a +total of close on 60,000,000 tons of material will have to be shifted. +In addition to that, it must be remembered that the cost of material is +very small in comparison with that of building. This will be apparent +from an analysis of the items employed for actual cost and the +percentage which that cost bears to the total cost. + +Cottages erected 1912 (semi-detached): total interior area of cottage, +772 ft. super, (parlour, kitchen, scullery and three bedrooms, coal and +W.C.): + + Per House. + No. Item. Actual Cost. Per cent. of + Total Cost. + 1. Sundries 8 2.66 + 2. Foundations 16 5.28 + 3. External and party walls (_a_) 77 25.41 + Windows and doors (_b_) 23 7.59 + 4. Internal partitions 36 11.88 + 5. Ground floor 18 5.94 + 6. Upper floor 22 7.26 + 7. Roof and rain-water goods 34 1.22 + 8. Chimney and fireplaces 30 9.90 + 9. Sanitary fittings, water supply and + drainage 19 6.27 + 10. Staircases 11 3.63 + 11. Fittings 6 1.98 + ---- + Total L300 + +These facts help to clarify the problem. The weight of the building +materials required for an ordinary cottage with living-room, parlour, +scullery, three bedrooms, etc., the house containing cubic contents of +about 11,500 ft., would come approximately to 200 tons per cottage; and +even assuming that there is only an average transport of fifty miles, +this would give 10,000 ton-miles per rural cottage, which is taking it +at a very low average. In each cottage the weight of the brickwork +represents about 42 per cent. of the total weight. It is, therefore, +apparent that every effort should be made to lessen the transit of +materials required for the external walling. If, on the other hand, +local materials are employed, this carriage would be saved and a great +economy effected. Even if this utilitarian consideration were not so +important as it is, the desirability of making all possible use of local +materials is very great from other points of view. It would stimulate +local interest in building and, in addition to retaining the traditions +of the district, give greater hope of retaining and maintaining the +proper architectural aspect of our villages. + +It is scarcely necessary to summarise the advantages that may fairly be +expected to flow from this endeavour to make a real start at finding a +solution for the housing difficulty. First and foremost must be placed +the saving in transport. A casual reader may easily imagine that the +difficulties of carriage will vanish with the end of the war, but that +is not so in reality. Any one who has travelled in France must have +noticed engines bearing such names as Liverpool Street, King's Cross, +Euston, Birmingham, and so on. The meaning of that is that a great deal +of our rolling stock was sent over to France, and at the best will not +be available here for a long time to come. Even the ordinary work of +upkeep and repair has necessarily been neglected owing to the scarcity +of men and other causes incidental to war-time. Transport difficulties +are bound to last for a very considerable period after the peace +settlement, and it would not be at all advisable to delay the +construction of houses so long. The returned soldiers will make us +vividly conscious of the shortage. Nothing could be imagined more likely +to make them look for chances of going abroad than to learn that there +is not sufficient housing accommodation for them in the village in which +they lived before the war, and to which they hoped to return on its +conclusion. + + + [Headnote: Cost per Foot Cube] + + III + + EXTRACT FROM A LETTER TO THE EDITOR OF _COUNTRY LIFE_, + JULY 27th, 1918 + +"Shortly before the war I had occasion to demolish some very old +cottages at Clovelly for the reconstruction of the New Inn. I was so +much struck with the stability of these (although by no means +first-class samples of cob work) that I collected some facts and notes +on the subject from different parts of the county of Devon. Where +bye-laws have been adopted, cob is no longer being used. It is +difficult, therefore, to give an accurate comparison of costs, but after +careful investigation I did arrive at the following results for North +Devon and Scotland. The prices were in 1913, and in both cases for a +five-roomed cottage (assuming four to be built at the same time, +including internal water supply, but omitting any special work necessary +to procure supply, and omitting fencing). + + Cost per foot cube Cost per foot cube + cob at 2 ft. 6 in. 11 in. hollow brick. + thick. + North Devon 6-1/2d. 5-7/8d. + Scotland 6d. 6d. + +These prices assumed suitable material on or near site, and allowed +something for the difficulty of getting at least one experienced +cob-worker to instruct the unskilled men. Since 1913 the cost of brick +has risen so much that cob would now be much cheaper, probably as much +as 1d. or 1-1/4d. foot cube in both cases, and this is likely to be the +case for many years. Suitable material exists in many parts of the +country. If reed straw cannot be had, other reinforcements can be used. +I have seen various materials in use, of which heather was perhaps the +best and most easily procured. I can endorse from experience the comfort +of these old buildings, and the affection of Devon people for them. The +thick walls give all that a house should--protection from heat in summer +and cold in winter. For the contrast, visit the new Garden City at +Rosyth. Many of the houses are attractive, but their thin brick walls, +tile and slate hanging are not suitable to the north and east coasts. +Ask the opinion of the occupants of these new houses. Many of them are +Devon born and bred, and imported from the dockyards of the three towns. +They nearly all complain of the cold, and their views form an +interesting comment on modern construction." + + + IV + + PISE TESTS + + (_With acknowledgements to "The Spectator"_) + +Through the courtesy of Messrs. Alban Richards & Co. we are able to +publish the results of certain very instructive tests that have been +carried out on Pise during the past winter. Messrs. Richard's experience +and Report bring out two points with especial clearness, (1) That Pise +work, though not impossible under winter conditions, is not ordinarily +desirable unless some means of artificially drying the earth be resorted +to. (2) That the strength of Pise increases with surprising rapidity as +the work dries out. It should be remarked that none of the samples +tested were made from really good Pise soil, such for instance as the +red marls or brick earths. With such materials or anything approaching +them, the results would have been even better, as the Report points +out:-- + +"In conjunction with Mr. Williams-Ellis, we have made certain tests with +a view to satisfying ourselves as to the practicability of _pise de +terre_ for house construction. In order to obtain what we might term the +minimum or 'worst' tests, we decided to erect walls for this purpose in +the winter. This we have done for the last three months, which has been +a very wet period, and the following is a short description of the tests +we have made:-- + + "1. Two walls were erected measuring 14 ft. long, 9 ft. high and 18 + in. thick, spaced 20 ft. apart, with short return ends to each wall. + Wall plates were placed centrally along the top of each wall, on + which were placed 9 in. by 3 in. wood joists, at 16 in. centres, + across the 20 ft span. In order to obtain the minimum results we + allowed the shutters to remain until the test was ready to be + applied, so that walls did not have an opportunity of drying or + hardening. This condition was thought necessary, as it is quite + reasonable to expect that if _pise de terre_ cottages are erected, + considerable weight might be placed on the walls immediately the + shuttering is struck. We then proceeded to test the walls to + destruction. The floor space provided for by the joists referred to + above measure 220 super. feet, the load was then applied gradually. + The load applied totalled 16-1/2 tons, which is equivalent of 168 lbs. + per super. foot of floor space, under which the wall collapsed, + which, in our opinion, provides a factor of safety of three to the + normal load which a cottage floor would have to bear. + +"We are convinced that very much better results can be obtained in this +method of construction with walls which were first dried before the load +was applied. Further experiments are to be made to procure further data +on this subject. In addition to the above tests, we have submitted to +the National Physical Laboratory, blocks made of _pise de terre_, from +poor to medium soil, for testing purposes, and the following are the +results which have been obtained:-- + +"The following Report shows results of Tests made by the National +Physical Laboratory. + + + [Headnote: Pise Tests] + + "REPORT ON TESTS OF BUILDING BLOCKS OF PISE DE TERRE SENT FOR TEST + BY MESSRS. W. ALBAN RICHARDS & CO., LTD. + +"_Tests made on January 14, 1920._ + +"First set of three blocks sent in November 1919. + +"These blocks were composed of a fine gravel containing very few and +very small stones. The material was said to be similar to that used at +Merrow Down, near Guildford, Surrey. It appeared to be very similar to +Farnham gravel. + +"The blocks were tested in compression, one within twenty-four hours of +arrival at the laboratory, and the others after drying for a time in the +laboratory. For results of tests see Table I. + + TABLE I + + ----+------+--------------+----+----+-------+-----+-------+---------- + | | | | | | LOAD. | + | | |Age |Area|Density+-----+-------+ + | | | in | in | lbs. | |in tons| + | | Dimensions |days|sq. | per | in | per | + No. |Marks.| in inches. | * |ft. |c. ft. |tons |sq. ft.| REMARKS. + ----+------+--------------+----+----+-------+-----+-------+---------- + UT1 | 3 | 9x9x9 | 1 |.562| 131 |0.70 | 1.66 |Cracked + | | | | | |1.04 | 2.47 |Collapsed + | | | | | | | | + UT2 | 1 | 8.9x8.9x8.9 | 9 |.550| 125 |4.27 | 10.50 |Collapsed + | | | | | | | | + UT3 | 2 |8.95x8.95x8.95|16 |.556| 117 |2.31 | 5.57 |Small + | | | | | |4.23 | 10.20 | cracks + | | | | | | | | appeared + ----+------+--------------+----+----+-------+-----+-------+---------- + + [*: Age after arrival at laboratory.] + +"Second set of blocks sent in December 1919. + +"This set consisted of six blocks in three pairs, each pair having been +rammed with a different quantity of water. + +"One of each pair was tested within twenty-four hours of arrival at the +laboratory, and the others after drying in the laboratory for twenty-six +days. + +"The material used was not homogeneous, and the mixture consisted of a +very clayey loam, a fibrous loam, sand and large stones. The clayey +material gave rise to surface cracks as the blocks dried. + +"For results of tests see Table II. + + TABLE II + + ----+------+------------+----+----+-------+-----+-------+---------- + | | | | | | LOAD. | + | | |Age |Area|Density+-----+-------+ + | | | in | in | lbs. | |in tons| + | |Dimensions |days|sq. | per | in | per | + No. |Marks.| in inches. | * |ft. |c. ft. |tons |sq. ft.| REMARKS. + ----+------+------------+----+----+-------+-----+-------+---------- + VW1 | 1 | 8.9x9x8.5 | 1 |.555| 106 |0.45 |0.81 |Cracked at + | dry | | | | | | | one corner + | | | | | |0.51 |0.92 |Collapsed + | | | | | | | | + VW2 | 2 | 9x9x9 |26 |.562| 105 |2.15 |3.84 |Collapsed. + | dry | | | | | | | Material + | | | | | | | | quite dry + | | | | | | | | in interior + | | | | | | | | + VW3 | 3 |9.1x9.1x8.9 | 1 |.570| 134 |0.55 |0.96 |Collapsed + | wet | | | | | | | + | | | | | | | | + VW4 | 4 |8.8x8.8x8.9 |26 |.546| 110 |3.20 |5.86 |Collapsed. + | wet | | | | | | | Material + | | | | | | | | quite dry + | | | | | | | | in interior + | | | | | | | | + VW5 | 5 | 9x8.9x9 | 1 |.558| 126 |0.60 |1.08 |Bulged and + |medium| | | | | | | cracked + | | | | | |0.69 |1.24 |Collapsed + | | | | | | | | + VW6 | 6 | 8.8x8.8x7 |26 |.546| 109 |3.33 |6.10 |Collapsed. + |medium| | | | | | | Material + | | | | | | | | slightly + | | | | | | | | damp in + | | | | | | | | the interior + ----+------+------------+----+----+-------+-----+-------+---------- + + [*: Age after arrival at laboratory.] + + Seal of + NATIONAL PHYSICAL LABORATORY _Signature of Director_ + +"From the second set of blocks it would appear that it is better to ram +with too much moisture than with too little. It will be noted that the +density of the wet block was 30 per cent. more than that of the dry +block, so that a wall could be carried higher with the dry material than +with the wet, although such a wall would never gain the strength which a +wet one would upon drying. + + + CONCLUSIONS + +"We are of opinion, having regard to the fact that the house at Newlands +Corner (Guildford four miles) has weathered the winter, without showing +any signs of dampness, that _pise de terre_ will make a thoroughly dry +house. + +"We consider that the tests made are satisfactory, and prove that this +form of construction is of a sufficiently sound nature to be employed in +the building of houses. With really suitable material, such as a light +brick-earth or marl, it is considered that the results already obtained +might well be 100 per cent. better." + +We are informed that additional tests are now proceeding with regard to +the water-proof and weather-resisting qualities of Pise, the results of +which will be duly published. + + + + +_INDEX_ + + +INTRODUCTION: + + Chalk walls, 18 + Cheap materials, the search for, 13 + Pise de craie, 16, 17, 107 + Pise, experiments with, 15 + in moulds, 19, 20 + in South Africa, 22, 23 + Pliny on Pise de terre, 25 + Rammed chalk, 16, 17, 107 + +GENERAL SURVEY: + + Building materials, shortage of, 26 + "Ersatz" products introduced during the War, 26 + House famine, the, 27 + Local materials, use of, to avoid transport, 29 + Lutyens, Sir Edwin, and Mr. Alban Scott, cottage by, 30 + Rural housing, suitability of cob and pise for, 28 + +I--COB: + + Allen, Mr. C. B., his reference to Devon cob, quoted, 47 + Baring-Gould, Rev. S., on cob, quoted, 47 + Beauty of cob, 35 + Bernard, Mr. Charles, his account of Sir Walter Raleigh's cob house, + 45, 46 + _Book of the West, The_, by Rev. S. Baring-Gould, reference to cob + in, quoted, 47 + Building, 37, 38, 39 + Carpentry and joinery, 41, 42 + Chimneys, 44 + Cob tradition, 52 + Composition, 36 + Cost, 35, 50 + _Cottage-Building_, reference to cob in, quoted, 47 + _Country Life_, letter to, relating to cob work, quoted, 115, 116 + Design, 44, 45 + Devon cob, 47 + Drying, 39 + Elizabethan cob houses still existing, 34 + Former conditions returned, 52 + Foundations and base, 40; result of bad, 34 + Fruit walls, of cob, 47, 48 + Fulford, Mr., of Great Fulford, on cob, 50-52 + Gimson, Mr., his description of building cob, quoted, 35 + Hayes Barton, Sir Walter Raleigh's house at, 45, 46 + Hipped roofs, 41 + Joinery, 41, 42, 43 + Masonry and carpentry, 41, 42 + Method of building, 36-45 + Mixing, 37 + Northcote, Lady Rosalind, her description of Sir Walter Raleigh's + house, 46 + Primitive methods, 47 + Protection, 43 + Protective wash, 51 + Raleigh, Sir Walter, his cob house at Hayes Barton, 45, 46 + Rats, 44 + Reed thatch, 46 + Rendering, 51 + Roofing, 51 + Shuttering, 51 + Strength, 44 + Thickness of walls, 40 + Traditional building material in Devon and Wessex, 33 + Training of ex-soldiers, 52 + + II--PISE: + + Bolts, 86 + Bonders, 69 + Building procedure, 71, 72, 74, 75 + Capabilities, 57, 58 + Corners, 68 + _Cyclopaedia, or Universal Dictionary of Arts, Sciences, and + Literature_, on pise, quoted, 59-71 + Damp-course, 86 + Definition of Pise de terre, 57, 59 + Durability, 82 + _Earthwork, A Manual on_, quoted, 73-76 + Empandeni, pise work executed at, 78, 79, 80 + Excavation, 86 + Etah Jail, pise work executed at, 76, 77, 78 + Fillet, 87 + Floating, 86 + Foundations, 74 + Frames, 87 + France, introduction of pise into, 57 + Gorffon, Monsieur, reference to his treatise on pise, 57 + History, 57 + Indian and Colonial practice, 73-88 + Introduced into France by the Romans, 57 + _Journal de Physique_, by the Abbe Rozier, quoted, 58 + Lintels, 87 + Locale, 58 + Method of building, 58-62 + Method of working, 60, 61, 62 + New South Wales, pise work in, 81-88 + Origin, 58 + Picture-rail, 87 + Plant required, 85, 89, 90 + Plastering, 75 + Pliny, references to his account of pise, 25, 57 + Plugs, 86, 87 + Protection, 75 + Rain, 67 + Rammer, the, 59, 60 + Ramming, 62, 76 + Rate of work, 63 + Rendering, 70 + Rods _versus_ bars, 75, 76 + Rozier, the Abbe, his _Journal de Physique_, quoted, 58 + Shuttering, 59, 88, 89 + Shutter ties, 73 + Skirting, 87 + Soil blending, 64 + preparation of, 66, 67 + suitable, 63, 74, 86 + tests, 63 + to ascertain quality of, 65 + Speed of building, 70 + Stability, 82 + Strength, 69 + Studding, 87, 88 + Theory and science of pise, the, 62-73 + Ventilators, 86 + Virtues of pise, 72 + Wire netting, use of, 87, 88 + +III--CHALK: + + Block chalk, 117, 118 + Chalk compost, historical, 107 + composition and uses, 108, 109 + Chalk conglomerate, 114 + Chimneys, 110 + External rendering, 110 + Frost, 109 + Garden walls, 111 + House walls, 112 + Old and modern examples, 112-115 + Rats and chalk, 116 + Rendering, 110 + Repairs, 110 + Roof, 111 + Strength, 110 + Timber, 109 + Winterslow cottages, the, 115, 116 + +IV--UNBURNED CLAY AND EARTH BRICKS: + + "Adobe," use of, in New South Wales, 124 + Age of clay-lump buildings, 124 + East Anglia, use of sun-dried bricks in, 121 + Method of making, 121 + New South Wales, use of sun-dried bricks in, 124 + Skipper, Mr., on sun-dried bricks, quoted, 121 + Strength of clay-lump walls, 124 + Thickness of clay-lump walls, 122-124 + +APPENDIX: + + Cold-water paint, recipe for, 129 + Cost, an analysis of building, 131 + _Country Life_, letter to, relating to cob work, quoted, 132, 133 + Distempers, recipes for, 129 + Local materials, importance of using, 130, 131 + Weight of building materials, table of, 130 + Whitewash, recipes for, 127, 128 + + + + + Printed by + Hazell, Watson and Viney, Ld., + London and Aylesbury. + + * * * * * + * * * * + + Recent Additions to the + "COUNTRY LIFE LIBRARY." + + ++The "Country Life" Book of Cottages.+ + +By LAWRENCE WEAVER. Nearly 300 pages and over 300 illustrations. 9/6 +net; by post, 10/-. + + ++Small Country Houses: Their Repair and Enlargement.+ + +By LAWRENCE WEAVER. Forty examples chosen from five centuries. 300 +illustrations. Large quarto, 18/9 net; by post, 19/6. + + "Anyone who wishes to adapt an old house for modern use will find + much to learn from Mr. Weaver's pages." --_Scotsman_. + + ++Small Country Houses of To-day.+ + +(_Second Series_.) By LAWRENCE WEAVER. Over 300 illustrations and plans. +Large quarto, 25/- net; by post, 26/-. + + ++The First and Chief Groundes of Architecture.+ + +By JOHN SHUTE, 1563, with a historical and critical introduction by +LAWRENCE WEAVER. Facsimile edition of the first book on architecture +published in England. Folio, half-bound in sheepskin, 18/9 net; by post, +19/6. + + ++Houses and Gardens by E. L. Lutyens.+ + +Described and criticised by LAWRENCE WEAVER. 400 folio pages, and 600 +magnificent illustrations. 2nd Edition, quarter buckram, 31/3 net; half +morocco, 43/9 net; postage 10d. extra. + + "It is only when we see such a publication as this, that we realise + what quality characterises some of the building of to-day. + Abundantly and splendidly illustrated, this book shows the work of + a great master." --_Manchester Guardian_. + + ++Grinling Gibbons and the Woodwork of His Age (1648-1720).+ + +By H. AVRAY TIPPING, M.A., F.S.A. Large folio, quarter buckram, 31/3 +net; half morocco, 43/9 net; postage 10d. extra. Nearly 250 +illustrations. + + "The book is rich in lessons for architects and amateurs of fine + woodwork." --_The Scotsman_. + + ++English Homes.+ + +Edited by H. AVRAY TIPPING, M.A., F.S.A. The internal character, +furniture and decorations, of some of the most notable Houses of +England. Vols. I. and III., containing 500 matchless illustrations, +large folio, handsomely bound, each 52/6 net. + + "A veritable revelation of the wealth of internal adornments, + architectural and other, contained in the great country mansions of + England. To turn over the pages is to obtain keen pleasure, as well + as enlightenment, concerning a treasury of domestic art and + archaeology, which to a large extent is kept closed from the common + eye." --_Scotsman_. + + ++Gardens Old and New.+ + +Edited by H. AVRAY TIPPING, M.A., F.S.A. Vols. I. and III., beautifully +illustrated, each 52/6 net. These volumes illustrate the relationship +between house and garden in a way never before attempted. + + "The principle conveyed in the letterpress is that held by all great + gardeners and architects--that house and garden are, or should be, + intimately associated, and that the character of the possessors + should be reflected in both. The accounts of lovely garden after + lovely garden are most agreeable reading." --_Daily Chronicle_. + + ++Twenty-Five Great Houses of France.+ + +By SIR THEODORE ANDREA COOK, M.A., F.S.A., with an Introductory Chapter, +outlining the Development of French Domestic Architecture, by W. H. +WARD, M.A., F.S.A., F.R.I.B.A., and illustrations by FREDERICK H. EVANS. +Large folio, containing over 400 superb illustrations, plans and +diagrams. Half-bound in buckram, 52/6 net; in half morocco, 60/6 net; +postage 1/- extra. + + "The Publishers of COUNTRY LIFE have touched few subjects that they + have not adorned, but here they have surpassed themselves. It is + seldom that we have seen so rich and communicative photographs of + great architecture." --_Daily News_. + + "A book which will prove a source of endless delight to lovers of + architecture." --_Glasgow Herald_. + + ++Garden Ornament.+ + +By GERTRUDE JEKYLL, with over 500 wonderful illustrations. Large folio, +gilt edges, 63/- net; postage 1/- extra. + + "Miss Jekyll's collection in this noble folio is a storehouse of + examples, styles and method in the decoration of gardens, + a compendium of the history and taste in English Horticulture and + a revelation of the treasures of beauty which our country holds." + --_Times_. + + ++Windsor Castle.+ + +An Architectural History. Collected and written by command of Their +Majesties QUEEN VICTORIA, KING EDWARD VII. and King GEORGE V. By SIR +WILLIAM H. ST. JOHN HOPE, Litt.D., D.C.L. Imperial quarto, in Two +Volumes, and a Portfolio. Bound in half sheepskin, L7 17s. 6d. net; +whole sheepskin, L10 10s. net; full morocco, L13 2s. 6d. Carriage extra. + + +Illustrated prospectuses of these invaluable books and a complete +catalogue will be sent post free on application to the Manager, COUNTRY +LIFE, LTD., 20, Tavistock Street, Covent Garden, W.C.2. + + + * * * * * + * * * * + * * * * * + + +Transcriber's Notes: + +Pliny, _Natural History_, Bk. XXXV, chapter xlviii, quoted at end of +Introduction: + + "_Have we not in Africa and in Spain ... erected by Hannibal._" + +The standard numbering of this passage is XXXV.lxi. With punctuation and +capitalization adjusted by transcriber to match translation: + + Quid non in Africa Hispaniaque e terra parietes, quos appellant + 'formaceos', quoniam in forma circumdatis ii utrimque tabulis + inferciuntur verius quam struuntur? Aevis durant, incorrupti + imbribus, ventis, ignibus omnique caemento firmiores. Spectat etiam + nunc speculas Hannibalis Hispania terrenasque turres iugis montium + inpositas. + + +Illustration reproduced from 1819 Encyclopaedia: + +Immediately below the picture is the almost illegible text: + + J. F. delin. / Lowry / Published as the Act directs 1817 + by Longman Hurst Rees, Orme & Brown Paternoster Row. + + * * * * * + * * * * + +Errors and Inconsistencies (noted by transcriber): + + [Headnotes] + Pise--a South African Lead + The Discovery of the Old + [_these two notes were transposed to fit the text_] + + [Illustration: / +The Newlands Waggon-house.+ / Interior.] + [final . missing] + force of the south-westerly storms." [single for double quote] + This requires no hair, and is easily applied." [close quote missing] + have always been found perfectly sound ["prefectly"] + "Strangers who have sailed upon the Rhone [open quote missing] + "There is every reason for introducing [open quote missing] + "Pise is a material readily obtainable [single for double quote] + merely improvements of mechanism. [. missing] + the misguided enthusiasts responsible + [line-end hyphen in "mis-/guided" invisible] + it is generally bonded in in the ordinary way [not an error] + Chapter III. _CHALK_ / Sec. I. GENERAL + [there are no sections II, III...] + fixed to wood blocks built in in a similar way [not an error] + [*: Age after arrival at laboratory.] + [duplicate footnote added by transcriber: + tables were printed on a single page] + + + + + +End of the Project Gutenberg EBook of Cottage Building in Cob, Pis, Chalk +and Clay, by Clough Williams-Ellis + +*** END OF THIS PROJECT GUTENBERG EBOOK COTTAGE BUILDING IN COB *** + +***** This file should be named 32048.txt or 32048.zip ***** +This and all associated files of various formats will be found in: + https://www.gutenberg.org/3/2/0/4/32048/ + +Produced by Louise Hope, David Clarke and the Online +Distributed Proofreading Team at https://www.pgdp.net (This +file was produced from images generously made available +by The Internet Archive/American Libraries.) + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. Special rules, +set forth in the General Terms of Use part of this license, apply to +copying and distributing Project Gutenberg-tm electronic works to +protect the PROJECT GUTENBERG-tm concept and trademark. Project +Gutenberg is a registered trademark, and may not be used if you +charge for the eBooks, unless you receive specific permission. If you +do not charge anything for copies of this eBook, complying with the +rules is very easy. You may use this eBook for nearly any purpose +such as creation of derivative works, reports, performances and +research. They may be modified and printed and given away--you may do +practically ANYTHING with public domain eBooks. Redistribution is +subject to the trademark license, especially commercial +redistribution. + + + +*** START: FULL LICENSE *** + +THE FULL PROJECT GUTENBERG LICENSE +PLEASE READ THIS BEFORE YOU DISTRIBUTE OR USE THIS WORK + +To protect the Project Gutenberg-tm mission of promoting the free +distribution of electronic works, by using or distributing this work +(or any other work associated in any way with the phrase "Project +Gutenberg"), you agree to comply with all the terms of the Full Project +Gutenberg-tm License (available with this file or online at +https://gutenberg.org/license). + + +Section 1. General Terms of Use and Redistributing Project Gutenberg-tm +electronic works + +1.A. By reading or using any part of this Project Gutenberg-tm +electronic work, you indicate that you have read, understand, agree to +and accept all the terms of this license and intellectual property +(trademark/copyright) agreement. If you do not agree to abide by all +the terms of this agreement, you must cease using and return or destroy +all copies of Project Gutenberg-tm electronic works in your possession. +If you paid a fee for obtaining a copy of or access to a Project +Gutenberg-tm electronic work and you do not agree to be bound by the +terms of this agreement, you may obtain a refund from the person or +entity to whom you paid the fee as set forth in paragraph 1.E.8. + +1.B. "Project Gutenberg" is a registered trademark. It may only be +used on or associated in any way with an electronic work by people who +agree to be bound by the terms of this agreement. There are a few +things that you can do with most Project Gutenberg-tm electronic works +even without complying with the full terms of this agreement. See +paragraph 1.C below. There are a lot of things you can do with Project +Gutenberg-tm electronic works if you follow the terms of this agreement +and help preserve free future access to Project Gutenberg-tm electronic +works. See paragraph 1.E below. + +1.C. The Project Gutenberg Literary Archive Foundation ("the Foundation" +or PGLAF), owns a compilation copyright in the collection of Project +Gutenberg-tm electronic works. Nearly all the individual works in the +collection are in the public domain in the United States. If an +individual work is in the public domain in the United States and you are +located in the United States, we do not claim a right to prevent you from +copying, distributing, performing, displaying or creating derivative +works based on the work as long as all references to Project Gutenberg +are removed. Of course, we hope that you will support the Project +Gutenberg-tm mission of promoting free access to electronic works by +freely sharing Project Gutenberg-tm works in compliance with the terms of +this agreement for keeping the Project Gutenberg-tm name associated with +the work. You can easily comply with the terms of this agreement by +keeping this work in the same format with its attached full Project +Gutenberg-tm License when you share it without charge with others. + +1.D. The copyright laws of the place where you are located also govern +what you can do with this work. Copyright laws in most countries are in +a constant state of change. If you are outside the United States, check +the laws of your country in addition to the terms of this agreement +before downloading, copying, displaying, performing, distributing or +creating derivative works based on this work or any other Project +Gutenberg-tm work. The Foundation makes no representations concerning +the copyright status of any work in any country outside the United +States. + +1.E. Unless you have removed all references to Project Gutenberg: + +1.E.1. The following sentence, with active links to, or other immediate +access to, the full Project Gutenberg-tm License must appear prominently +whenever any copy of a Project Gutenberg-tm work (any work on which the +phrase "Project Gutenberg" appears, or with which the phrase "Project +Gutenberg" is associated) is accessed, displayed, performed, viewed, +copied or distributed: + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + +1.E.2. If an individual Project Gutenberg-tm electronic work is derived +from the public domain (does not contain a notice indicating that it is +posted with permission of the copyright holder), the work can be copied +and distributed to anyone in the United States without paying any fees +or charges. If you are redistributing or providing access to a work +with the phrase "Project Gutenberg" associated with or appearing on the +work, you must comply either with the requirements of paragraphs 1.E.1 +through 1.E.7 or obtain permission for the use of the work and the +Project Gutenberg-tm trademark as set forth in paragraphs 1.E.8 or +1.E.9. + +1.E.3. If an individual Project Gutenberg-tm electronic work is posted +with the permission of the copyright holder, your use and distribution +must comply with both paragraphs 1.E.1 through 1.E.7 and any additional +terms imposed by the copyright holder. Additional terms will be linked +to the Project Gutenberg-tm License for all works posted with the +permission of the copyright holder found at the beginning of this work. + +1.E.4. Do not unlink or detach or remove the full Project Gutenberg-tm +License terms from this work, or any files containing a part of this +work or any other work associated with Project Gutenberg-tm. + +1.E.5. Do not copy, display, perform, distribute or redistribute this +electronic work, or any part of this electronic work, without +prominently displaying the sentence set forth in paragraph 1.E.1 with +active links or immediate access to the full terms of the Project +Gutenberg-tm License. + +1.E.6. You may convert to and distribute this work in any binary, +compressed, marked up, nonproprietary or proprietary form, including any +word processing or hypertext form. However, if you provide access to or +distribute copies of a Project Gutenberg-tm work in a format other than +"Plain Vanilla ASCII" or other format used in the official version +posted on the official Project Gutenberg-tm web site (www.gutenberg.org), +you must, at no additional cost, fee or expense to the user, provide a +copy, a means of exporting a copy, or a means of obtaining a copy upon +request, of the work in its original "Plain Vanilla ASCII" or other +form. Any alternate format must include the full Project Gutenberg-tm +License as specified in paragraph 1.E.1. + +1.E.7. Do not charge a fee for access to, viewing, displaying, +performing, copying or distributing any Project Gutenberg-tm works +unless you comply with paragraph 1.E.8 or 1.E.9. + +1.E.8. You may charge a reasonable fee for copies of or providing +access to or distributing Project Gutenberg-tm electronic works provided +that + +- You pay a royalty fee of 20% of the gross profits you derive from + the use of Project Gutenberg-tm works calculated using the method + you already use to calculate your applicable taxes. The fee is + owed to the owner of the Project Gutenberg-tm trademark, but he + has agreed to donate royalties under this paragraph to the + Project Gutenberg Literary Archive Foundation. Royalty payments + must be paid within 60 days following each date on which you + prepare (or are legally required to prepare) your periodic tax + returns. Royalty payments should be clearly marked as such and + sent to the Project Gutenberg Literary Archive Foundation at the + address specified in Section 4, "Information about donations to + the Project Gutenberg Literary Archive Foundation." + +- You provide a full refund of any money paid by a user who notifies + you in writing (or by e-mail) within 30 days of receipt that s/he + does not agree to the terms of the full Project Gutenberg-tm + License. You must require such a user to return or + destroy all copies of the works possessed in a physical medium + and discontinue all use of and all access to other copies of + Project Gutenberg-tm works. + +- You provide, in accordance with paragraph 1.F.3, a full refund of any + money paid for a work or a replacement copy, if a defect in the + electronic work is discovered and reported to you within 90 days + of receipt of the work. + +- You comply with all other terms of this agreement for free + distribution of Project Gutenberg-tm works. + +1.E.9. If you wish to charge a fee or distribute a Project Gutenberg-tm +electronic work or group of works on different terms than are set +forth in this agreement, you must obtain permission in writing from +both the Project Gutenberg Literary Archive Foundation and Michael +Hart, the owner of the Project Gutenberg-tm trademark. Contact the +Foundation as set forth in Section 3 below. + +1.F. + +1.F.1. Project Gutenberg volunteers and employees expend considerable +effort to identify, do copyright research on, transcribe and proofread +public domain works in creating the Project Gutenberg-tm +collection. Despite these efforts, Project Gutenberg-tm electronic +works, and the medium on which they may be stored, may contain +"Defects," such as, but not limited to, incomplete, inaccurate or +corrupt data, transcription errors, a copyright or other intellectual +property infringement, a defective or damaged disk or other medium, a +computer virus, or computer codes that damage or cannot be read by +your equipment. + +1.F.2. LIMITED WARRANTY, DISCLAIMER OF DAMAGES - Except for the "Right +of Replacement or Refund" described in paragraph 1.F.3, the Project +Gutenberg Literary Archive Foundation, the owner of the Project +Gutenberg-tm trademark, and any other party distributing a Project +Gutenberg-tm electronic work under this agreement, disclaim all +liability to you for damages, costs and expenses, including legal +fees. YOU AGREE THAT YOU HAVE NO REMEDIES FOR NEGLIGENCE, STRICT +LIABILITY, BREACH OF WARRANTY OR BREACH OF CONTRACT EXCEPT THOSE +PROVIDED IN PARAGRAPH F3. YOU AGREE THAT THE FOUNDATION, THE +TRADEMARK OWNER, AND ANY DISTRIBUTOR UNDER THIS AGREEMENT WILL NOT BE +LIABLE TO YOU FOR ACTUAL, DIRECT, INDIRECT, CONSEQUENTIAL, PUNITIVE OR +INCIDENTAL DAMAGES EVEN IF YOU GIVE NOTICE OF THE POSSIBILITY OF SUCH +DAMAGE. + +1.F.3. LIMITED RIGHT OF REPLACEMENT OR REFUND - If you discover a +defect in this electronic work within 90 days of receiving it, you can +receive a refund of the money (if any) you paid for it by sending a +written explanation to the person you received the work from. If you +received the work on a physical medium, you must return the medium with +your written explanation. The person or entity that provided you with +the defective work may elect to provide a replacement copy in lieu of a +refund. If you received the work electronically, the person or entity +providing it to you may choose to give you a second opportunity to +receive the work electronically in lieu of a refund. If the second copy +is also defective, you may demand a refund in writing without further +opportunities to fix the problem. + +1.F.4. Except for the limited right of replacement or refund set forth +in paragraph 1.F.3, this work is provided to you 'AS-IS' WITH NO OTHER +WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO +WARRANTIES OF MERCHANTIBILITY OR FITNESS FOR ANY PURPOSE. + +1.F.5. Some states do not allow disclaimers of certain implied +warranties or the exclusion or limitation of certain types of damages. +If any disclaimer or limitation set forth in this agreement violates the +law of the state applicable to this agreement, the agreement shall be +interpreted to make the maximum disclaimer or limitation permitted by +the applicable state law. The invalidity or unenforceability of any +provision of this agreement shall not void the remaining provisions. + +1.F.6. INDEMNITY - You agree to indemnify and hold the Foundation, the +trademark owner, any agent or employee of the Foundation, anyone +providing copies of Project Gutenberg-tm electronic works in accordance +with this agreement, and any volunteers associated with the production, +promotion and distribution of Project Gutenberg-tm electronic works, +harmless from all liability, costs and expenses, including legal fees, +that arise directly or indirectly from any of the following which you do +or cause to occur: (a) distribution of this or any Project Gutenberg-tm +work, (b) alteration, modification, or additions or deletions to any +Project Gutenberg-tm work, and (c) any Defect you cause. + + +Section 2. Information about the Mission of Project Gutenberg-tm + +Project Gutenberg-tm is synonymous with the free distribution of +electronic works in formats readable by the widest variety of computers +including obsolete, old, middle-aged and new computers. It exists +because of the efforts of hundreds of volunteers and donations from +people in all walks of life. + +Volunteers and financial support to provide volunteers with the +assistance they need are critical to reaching Project Gutenberg-tm's +goals and ensuring that the Project Gutenberg-tm collection will +remain freely available for generations to come. In 2001, the Project +Gutenberg Literary Archive Foundation was created to provide a secure +and permanent future for Project Gutenberg-tm and future generations. +To learn more about the Project Gutenberg Literary Archive Foundation +and how your efforts and donations can help, see Sections 3 and 4 +and the Foundation web page at https://www.pglaf.org. + + +Section 3. Information about the Project Gutenberg Literary Archive +Foundation + +The Project Gutenberg Literary Archive Foundation is a non profit +501(c)(3) educational corporation organized under the laws of the +state of Mississippi and granted tax exempt status by the Internal +Revenue Service. The Foundation's EIN or federal tax identification +number is 64-6221541. Its 501(c)(3) letter is posted at +https://pglaf.org/fundraising. Contributions to the Project Gutenberg +Literary Archive Foundation are tax deductible to the full extent +permitted by U.S. federal laws and your state's laws. + +The Foundation's principal office is located at 4557 Melan Dr. S. +Fairbanks, AK, 99712., but its volunteers and employees are scattered +throughout numerous locations. Its business office is located at +809 North 1500 West, Salt Lake City, UT 84116, (801) 596-1887, email +business@pglaf.org. Email contact links and up to date contact +information can be found at the Foundation's web site and official +page at https://pglaf.org + +For additional contact information: + Dr. Gregory B. Newby + Chief Executive and Director + gbnewby@pglaf.org + + +Section 4. Information about Donations to the Project Gutenberg +Literary Archive Foundation + +Project Gutenberg-tm depends upon and cannot survive without wide +spread public support and donations to carry out its mission of +increasing the number of public domain and licensed works that can be +freely distributed in machine readable form accessible by the widest +array of equipment including outdated equipment. Many small donations +($1 to $5,000) are particularly important to maintaining tax exempt +status with the IRS. + +The Foundation is committed to complying with the laws regulating +charities and charitable donations in all 50 states of the United +States. Compliance requirements are not uniform and it takes a +considerable effort, much paperwork and many fees to meet and keep up +with these requirements. We do not solicit donations in locations +where we have not received written confirmation of compliance. To +SEND DONATIONS or determine the status of compliance for any +particular state visit https://pglaf.org + +While we cannot and do not solicit contributions from states where we +have not met the solicitation requirements, we know of no prohibition +against accepting unsolicited donations from donors in such states who +approach us with offers to donate. + +International donations are gratefully accepted, but we cannot make +any statements concerning tax treatment of donations received from +outside the United States. U.S. laws alone swamp our small staff. + +Please check the Project Gutenberg Web pages for current donation +methods and addresses. Donations are accepted in a number of other +ways including including checks, online payments and credit card +donations. To donate, please visit: https://pglaf.org/donate + + +Section 5. General Information About Project Gutenberg-tm electronic +works. + +Professor Michael S. Hart was the originator of the Project Gutenberg-tm +concept of a library of electronic works that could be freely shared +with anyone. For thirty years, he produced and distributed Project +Gutenberg-tm eBooks with only a loose network of volunteer support. + + +Project Gutenberg-tm eBooks are often created from several printed +editions, all of which are confirmed as Public Domain in the U.S. +unless a copyright notice is included. Thus, we do not necessarily +keep eBooks in compliance with any particular paper edition. + + +Most people start at our Web site which has the main PG search facility: + + https://www.gutenberg.org + +This Web site includes information about Project Gutenberg-tm, +including how to make donations to the Project Gutenberg Literary +Archive Foundation, how to help produce our new eBooks, and how to +subscribe to our email newsletter to hear about new eBooks. diff --git a/32048.zip b/32048.zip Binary files differnew file mode 100644 index 0000000..dce2faa --- /dev/null +++ b/32048.zip diff --git a/LICENSE.txt b/LICENSE.txt new file mode 100644 index 0000000..6312041 --- /dev/null +++ b/LICENSE.txt @@ -0,0 +1,11 @@ +This eBook, including all associated images, markup, improvements, +metadata, and any other content or labor, has been confirmed to be +in the PUBLIC DOMAIN IN THE UNITED STATES. + +Procedures for determining public domain status are described in +the "Copyright How-To" at https://www.gutenberg.org. + +No investigation has been made concerning possible copyrights in +jurisdictions other than the United States. Anyone seeking to utilize +this eBook outside of the United States should confirm copyright +status under the laws that apply to them. diff --git a/README.md b/README.md new file mode 100644 index 0000000..bbe0987 --- /dev/null +++ b/README.md @@ -0,0 +1,2 @@ +Project Gutenberg (https://www.gutenberg.org) public repository for +eBook #32048 (https://www.gutenberg.org/ebooks/32048) |
