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| committer | nfenwick <nfenwick@pglaf.org> | 2025-02-09 15:29:43 -0800 |
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diff --git a/59381-0.txt b/59381-0.txt new file mode 100644 index 0000000..ccfde8e --- /dev/null +++ b/59381-0.txt @@ -0,0 +1,767 @@ +*** START OF THE PROJECT GUTENBERG EBOOK 59381 *** + + + + + + + + + + + + +Transcribers Note + +Text emphasis denoted as _Italics_ and =Bold=. + + + + +SIMPLE PLUMBING REPAIRS + +for the Home and Farmstead + + +[Illustration] + +[Illustration] + + +Farmers' Bulletin No. 2202 + +U.S. DEPARTMENT OF AGRICULTURE + + + + +CONTENTS + + + Page + + Repairing water faucets and valves 1 + Frostproof hydrants 4 + Repairing leaks in pipes and tanks 5 + Pipes 5 + Tanks 7 + Water hammer 8 + Frozen water pipes 8 + Preventing freezing 8 + Thawing 8 + Repairing water closets 9 + Flushing mechanism 9 + Bowl removal 10 + Tank "sweating" 12 + Clearing clogged drains 12 + Fixture and floor drains 12 + Outside drains 13 + Tools and spare parts 13 + Emergencies 14 + + +=Prepared by + +Northeastern Region + +Agricultural Research Service= + + + +This bulletin supersedes Farmers' Bulletin 1460, "Simple Plumbing +Repairs in the Home." + + +=Washington, D.C.= + +=Revised December 1972= + +=For sale by the Superintendent of Documents, U.S. Government +Printing: Office, Washington, D.C. 20402 - Price 15 cents Stock Number +0100-02684= + + + + +SIMPLE PLUMBING REPAIRS + +for the Home and Farmstead + + + +You can save money and avoid delays by making minor plumbing repairs +yourself. + +Jobs that a farmer or homeowner can do with a few basic tools include: + + Repairing water faucets and valves. + + Repairing leaks in pipes and tanks. + + Thawing frozen pipes. + + Repairing water closets. + + Cleaning clogged drains. + +Extensive plumbing repairs or alterations in the plumbing system +usually require authorization from local authorities and possibly +inspection of the completed work. Therefore such work should be done by +a qualified or licensed plumber. + + + +REPAIRING WATER FAUCETS AND VALVES + +Faucets and globe valves, the type of shutoff valves commonly used +in home water systems, are very similar in construction (fig. 1) and +repair instructions given below apply to both. Your faucets or valves +may differ somewhat in general design from the one shown in figure 1, +because both faucets and valves come in a wide variety of styles. + +Mixing faucets, which are found on sinks, laundry trays, and bathtubs, +are actually two separate units with a common spout. Each unit is +independently repaired. + +Dripping faucets are the most common plumbing problem. Normally a new +washer is all that is required. If water leaks around the stem, either +the packing is loose or needs replacing. To repair the faucet, first +shut off the water at the shutoff valve nearest the particular faucet. + +Disassemble the faucet by removing the handle, packing nut, packing, +and stem in that order. You may have to set the handle back on the stem +and use it to unscrew and remove the stem. + +Remove the screw and worn washer from the stem. Clean the washer cup +and install a new washer of the proper size and type. + +Reassemble the faucet. Handles of mixing faucets should be in matched +positions. + +If a washer requires frequent replacement, it may be the wrong type or +the seat may be rough and scoring the washer. Flat washers are used +on seats having a crown or round ridge for the washer seat. Tapered +or rounded washers are used with tapered seats. These seats may be +replaced if worn or damaged. + +Replaceable seats have either a square or hex shaped water passage +for the seat removal tool. Seat dressing tools are available for +non-replaceable seats. + +Occasionally a faucet will be noisy when water is flowing. This may +be due to a loose washer or worn threads on the stem and receiver, +permitting the stem to vibrate or chatter. Pressing down on the handle +will stop stem vibration but will not affect a loose washer. + +[Illustration: _Figure 1._--Globe type angle valve. Faucets are similar +in construction.] + +Replacement stems are available; however, if the receiving threads are +worn excessively a new stem would not eliminate the problem completely. +In some faucets it is possible to replace the stem receiver, the stem, +and the seat, thus restoring all normal wearing parts within the faucet. + +Several new faucet designs aimed at easier operation, eliminating drip, +and promoting long service life, are on the market. Instructions for +repair may be obtained from dealers. + +If a shower head drips, the supply valve has not been fully closed, or +the valve needs repair. + +After extended use and several repairs, some valves will no longer give +tight shutoff and must be replaced. When this becomes necessary, it +may be advisable to upgrade the quality with equipment having better +flow characteristics and longer-life design and materials. In some +cases, ball valves will deliver more water than globe valves. Some +globe valves deliver more flow than others for identical pipe sizes. +Y-pattern globe valves, in straight runs of pipe, have better flow +characteristics than straight stop valves. Figure 2 shows the features +of different types of valves. + +[Illustration: _Figure 2._--Different types of valves: _A_, Glove +valve; note large passages of water. _B_, Y-pattern globe valve; the +flow is almost straight. _C_, Ball valve, straight flow; some makes are +available with the port in the ball the same diameter as the pipe.] + + +PRECAUTIONS + + +Polluted water or sewage may carry such diseases as typhoid fever and +amoebic dysentery. If you do your own plumbing work, be sure that-- + + There are no leaks in drainpipes through which sewage or sewage gases + can escape. + + There are no cross connections between piping carrying water from + different sources unless there can be reasonable certainty that all + sources are safe and will remain safe. + + There can be no back siphonage of water from plumbing fixtures or + other containers into the water-supply system. + +Once a pipe has become polluted, it may be difficult to free it of +the pollution. For this reason, building codes do not permit the use +of second-hand pipe. All initial piping and parts and subsequent +replacements should be new. + +Since a plumbing system will require service from time to time, +shutoff valves should be installed at strategic locations so that +an affected portion can be isolated (water flow to it cut off) with +minimum disturbance to service in the rest of the system. Shutoff +valves are usually provided on the water closet supply line, on the +hot- and cold-water supply line to each sink, tub, and lavatory, and on +the water heater supply line. Drain valves are usually installed for +water-supply piping systems and for hot-water storage tanks. + +A pressure-relief valve should be installed for the water heater +storage tank to relieve pressure buildup in case of overheating. + +[Illustration: _Figure 3._--Frostproof hydrant; _A_, Closed; _B_, +opened. As soon as the hydrant is closed, water left in the riser +drains out the drain tube as shown in _A_. This prevents water from +freezing in the hydrant in cold weather.] + + + + +FROSTPROOF HYDRANTS + + +Frostproof hydrants are basically faucets, although they may differ +somewhat in design from ordinary faucets. + +Two important features of a frostproof hydrant are: (1) The valve is +installed under ground--below the frostline--to prevent freezing, and +(2) the valve is designed to drain the water from the hydrant when the +valve is closed. + +Figure 3 shows one type of frostproof hydrant. It works as follows: +When the handle is raised, the piston rises, opening the valve. Water +flows from the supply pipe into the cylinder, up through the riser, +and out the spout. When the handle is pushed down, the piston goes +down, closing the valve and stopping the flow of water. Water left in +the hydrant flows out the drain tube into a small gravel-filled dry +well or drain pit. + +[Illustration: _Figure 4._--Vacuum breaker arrangement for outside hose +hydrant.] + +As with ordinary faucets, leakage will probably be the most common +trouble encountered with frostproof hydrants. Worn packing, gaskets, +and washers can cause leakage. Disassemble the hydrant as necessary to +replace or repair these and other parts. + +Frostproof yard hydrants having buried drains can be health hazards. +The vacuum created by water flowing from the hydrant may draw in +contaminated water standing above the hydrant drain level. Such +hydrants should be used only where positive drainage can be provided. + +Frostproof wall hydrants (fig. 4) are the preferred type. For servicing +sprayers using hazardous chemicals, hydrants having backflow protection +should be used (fig. 5). + + + + +REPAIRING LEAKS IN PIPES AND TANKS + + +Pipes + +Leaks in pipes usually result from corrosion or from damage to the +pipe. Pipes may be damaged by freezing, by vibration caused by +machinery operating nearby, by water hammer, or by animals bumping into +the pipe. (Water hammer is discussed on P. 8) + +[Illustration: _Figure 5._--Protected wall hydrant suitable for filling +agricultural sprayers.] + +_Corrosion_ + +Occasionally waters are encountered that corrode metal pipe and tubing. +(Some acid soils also corrode metal pipe and tubing.) + +The corrosion usually occurs, in varying degrees, along the entire +length of pipe rather than at some particular point. An exception would +be where dissimilar metals, such as copper and steel, are joined. + +Treatment of the water may solve the problem of corrosion.[1] +Otherwise, you may have to replace the piping with a type made of +material that will be less subject to the corrosive action of the water. + +[Footnote 1: For information about water treatment, see FB 2248, +"Treating Farmstead and Rural Home Water Systems." You can get a +free copy from your county agricultural agent or write the Office of +Information, U.S. Department of Agriculture, Washington, D.C. 20250. +Include your ZIP Code in your return address.] + +It is good practice to get a chemical analysis of the water before +selecting materials for a plumbing system. Your State college or +university may be equipped to make an analysis; if not, you can have it +done by a private laboratory. + +_Repairing Leaks_ + +Pipes that are split by hard freezing must be replaced. + +A leak at a threaded connection can often be stopped by unscrewing the +fitting and applying a pipe joint compound that will seal the joint +when the fitting is screwed back together. + +Small leaks in a pipe can often be repaired with a rubber patch and +metal clamp or sleeve. This must be considered as an emergency repair +job and should be followed by permanent repair as soon as practicable. + +Large leaks in a pipe may require cutting out the damaged section and +installing a new piece of pipe. At least one union will be required +unless the leak is near the end of the pipe. You can make a temporary +repair with plastic or rubber tubing. The tubing must be strong enough +to withstand the normal water pressure in the pipe. It should be +slipped over the open ends of the piping and fastened with pipe clamps +or several turns of wire. + +Vibration sometimes breaks solder joints in copper tubing, causing +leaks. If the joint is accessible, clean and resolder it. The tubing +must be dry before it can be heated to soldering temperature. Leaks in +places not readily accessible usually require the services of a plumber +and sometimes of both a plumber and a carpenter. + + +Tanks + +Leaks in tanks are usually caused by corrosion. Sometimes, a safety +valve may fail to open and the pressure developed will spring a leak. + +While a leak may occur at only one place in the tank wall, the wall may +also be corroded thin in other places. Therefore, any repair should be +considered as temporary, and the tank should be replaced as soon as +possible. + +A leak can be temporarily repaired with a toggle bolt, rubber gasket, +and brass washer, as shown in figure 6. You may have to drill or ream +the hole larger to insert the toggle bolt. Draw the bolt up tight to +compress the rubber gasket against the tank wall. + +[Illustration: _Figure 6._--Closing a hole in a tank: _A_, The link +of the toggle bolt is passed through the hole in the tank (hole is +enlarged if necessary). _B_, Side view of tank edge (nut is drawn up +tightly to compress washer and gasket against tank). _C_, Outside view +of completed repair.] + + + + +WATER HAMMER + + +Water hammer sometimes occurs when a faucet is suddenly closed. When +the flow of water is suddenly stopped, its kinetic energy is expended +against the walls of the piping. This causes the piping to vibrate, and +leaks or other damage may result. + +Water hammer may be prevented or its severity reduced by installing an +air chamber just ahead of the faucet. The air chamber may be a piece of +air-filled pipe or tubing, about 2 feet long, extending vertically from +the pipe. It must be airtight. Commercial devices designed to prevent +water hammer are also available. + +An air chamber requires occasional replenishing of the air to prevent +it from becoming water-logged--that is, full of water instead of air. + +A properly operating hydropneumatic tank, such as the type used in +individual water systems, serves as an air chamber, preventing or +reducing water hammer. + + + + +FROZEN WATER PIPES + + +In cold weather, water may freeze in underground pipes laid above the +frostline or in pipes in unheated buildings, in open crawl spaces under +buildings, or in outside walls. + +When water freezes it expands. Unless a pipe can also expand, it may +rupture when the water freezes. Iron pipe and steel pipe do not expand +appreciably. Copper pipe will stretch some, but does not resume its +original dimensions when thawed out; repeated freezings will cause it +to fail eventually. Flexible plastic tubing can stand repeated freezes, +but it is good practice to prevent it from freezing. + + +Preventing Freezing + +Pipes may be insulated to prevent freezing, but this is not a +completely dependable method. Insulation does not stop the loss of heat +from the pipe--merely slows it down--and the water may freeze if it +stands in the pipe long enough at below-freezing temperature. Also, if +the insulation becomes wet, it may lose its effectiveness. + +Electric heating cable can be used to prevent pipes from freezing. The +cable should be wrapped around the pipe and covered with insulation. + + +Thawing + +Use of electric heating cable is a good method of thawing frozen pipe, +because the entire heated length of the pipe is thawed at one time. + +Thawing pipe with a blowtorch can be dangerous. The water may get hot +enough at the point where the torch is applied to generate sufficient +steam under pressure to rupture the pipe. Steam from the break could +severely scald you. + +Thawing pipe with hot water is safer than thawing with a blowtorch. +One method is to cover the pipe with rags and then pour the hot water +over the rags. + +When thawing pipe with a blowtorch, hot water, or similar methods, open +a faucet and start thawing at that point. The open faucet will permit +steam to escape, thus reducing the chance of the buildup of dangerous +pressure. Do not allow the steam to condense and refreeze before it +reaches the faucet. + +Underground metal pipes can be thawed by passing a low-voltage electric +current through them. The current will heat the entire length of pipe +through which it passes. Both ends of the pipe must be open to prevent +the buildup of steam pressure. + +CAUTION: This method of thawing frozen pipe can be dangerous and should +be done by an experienced person only. It cannot be used to thaw +plastic tubing or other non-electricity-conducting pipe or tubing. + + + + +REPAIRING WATER CLOSETS + + +Water closets (commonly called toilets) vary in general design and in +the design of the flushing mechanism. But they are enough alike that +general repair instructions can suffice for all designs. + + +Flushing Mechanism + +Figure 7 shows a common type of flushing mechanism. Parts that usually +require repair are the flush valve, the intake (float) valve, and the +float ball. + +In areas of corrosive water, the usual copper flushing mechanism may +deteriorate in a comparatively short time. In such cases, it may be +advisable to replace the corroded parts with plastic parts. You can +even buy plastic float balls. + +_Flush Valve_ + +The rubber ball of the flush valve may get soft or out of shape and +fail to seat properly. This causes the valve to leak. Unscrew the ball +from the lift wire and install a new one. + +The trip lever or lift wire may corrode and fail to work smoothly, +or the lift wire may bind in the guides. Disassemble and clean off +corrosion or replace parts as necessary. + +Most plumbing codes require a cutoff valve in the supply line to the +flush tank, which makes it unnecessary to close down the whole system +(fig. 7). If this valve was not installed, you can stop the flow of +water by propping up the float with a piece of wood. Be careful not to +bend the float rod out of alignment. + +_Intake (Float) Valve_ + +A worn plunger washer in the supply valve will cause the valve to leak. +To replace the washer-- + + Shut off the water and drain the tank. + + Unscrew the two thumb-screws that hold the levers and push out the + levers. + + Lift out the plunger, unscrew the cup on the bottom, and insert a new + washer. The washer is made of material such as rubber or leather. + + Examine the washer seat. If nicked or rough, it may need refacing. + +If the float-valve assembly is badly corroded, replace it. + +[Illustration: _Figure 7._--Water closet (toilet) flush tank.] + +_Float Ball_ + +The float ball may develop a leak and fail to rise to the proper +position. (Correct water level is about 1 inch below the top of the +overflow tube or enough to give a good flush.) If the ball fails to +rise, the intake valve will remain open and water will continue to +flow. Brass float balls can sometimes be drained and the leak soldered. +Other types must be replaced. When working on the float ball, be +careful to keep the rod aliened so that the ball will float freely and +close the valve properly. + + +Bowl Removal + +An obstruction in the water closet trap or leakage around the bottom +of the water-closet bowl may require removal of the bowl. Follow this +procedure: + + Shut off the water. + + Empty the tank and bowl by siphoning or sponging out the water. + + Disconnect the water pipes to the tank (see fig. 7). + + Disconnect the tank from the bowl if the water closet is a two-piece + unit. Set the tank where it cannot be damaged. Handle tank and bowl + carefully; they are made of vitreous china or porcelain and are + easily chipped or broken. + + Remove the seat and cover from the bowl. + + Carefully pry loose the bolt covers and remove the bolts holding the + bowl to the floor flange (fig. 8). Jar the bowl enough to break the + seal at the bottom. Set the bowl upside down on something that will + not chip or break it. + + Remove the obstruction from the discharge opening. + + Place a new wax seal around the bowl horn and press it into + place. A wax seal (or gasket) may be obtained from hardware or + plumbing-supply stores. + + Set the bowl in place and press it down firmly. Install the bolts + that hold it to the floor flange. Draw the bolts up snugly, but not + too tight because the bowl may break. The bowl must be level. Keep + a carpenter's level on it while drawing up the bolts. If the house + has settled, leaving the floor sloping, it may be necessary to use + shims to make the bowl set level. Replace the bolt covers. + + Install the tank and connect the water pipes to it. It is advisable + to replace all gaskets, after first cleaning the surfaces + thoroughly. + + Test for leaks by flushing a few times. + + Install the seat and cover. + +[Illustration: _Figure 8._--Connection of water closet to floor and +soil pipe.] + +Tank "Sweating" + +When cold water enters a water closet tank, it may chill the tank +enough to cause "sweating" (condensation of atmospheric moisture on the +outer surface of the tank). This can be prevented by insulating the +tank to keep the temperature of the outer surface above the dew point +temperature of surrounding air. Insulating jackets or liners that fit +inside water-closet tanks and serve to keep the outer surface warm are +available from plumbing-supply dealers. + + + + +CLEARING CLOGGED DRAINS + + +Drains may become clogged by objects dropped into them or by +accumulations of grease, dirt, or other matter. + + +Fixture and Floor Drains + +If the obstruction is in a fixture trap, usually the trap can be +removed and cleared. If the obstruction is elsewhere in the pipe other +means must be used. + +Cleanout augers--long, flexible, steel cables commonly called +"snakes"--may be run down drainpipes to break up obstructions or to +hook onto and pull out objects. Augers are made in various lengths and +diameters and are available at hardware and plumbing-supply stores. (In +some cases, you may have to call a plumber, who will probably have a +power-driven auger.) + +Small obstructions can sometimes be forced down or drawn up by use of +an ordinary rubber force cup (plunger or "plumber's friend"). + +Grease and soap clinging to a pipe can sometimes be removed by flushing +with hot water. Lye or lye mixed with a small amount of aluminum +shavings may also be used. When water is added to the mixture, the +violent gas-forming reaction and production of heat that takes place +loosens the grease and soap so that they can be flushed away. Use cold +water only. Chemical cleaners should not be used in pipes that are +completely stopped up, because they must be brought into direct contact +with the stoppage to be effective. Handle the material with extreme +care and follow directions on the container. If lye spills on the hands +or clothing, wash with cold water immediately. If any gets into the +eyes, flush with cold water and call a doctor. + +Sand, dirt, or clothing lint sometimes clogs floor drains. Remove the +strainer and ladle out as much of the sediment as possible. You may +have to carefully chip away the concrete around the strainer to free +it. Flush the drain with clean water. + +When drains have become partially clogged due to lack of water to +transport all solids through them, large buckets or other containers +should be used to flush them. Water should be poured fast enough to +nearly fill the drain. + +Occasional flushing of floor drains may prevent clogging. + +=CAUTION: Augers, rubber force cups, and other tools used in direct +contact with sewage are subject to contamination. Do not later use them +for work on your potable water supply system unless they have been +properly sterilized.= + + +Outside Drains + +Roots growing through cracks or defective joints sometimes clog outside +drains or sewers. You can clear the stoppage temporarily by using a +root-cutting tool. However, to prevent future trouble, you should +re-lay the defective portion of the line, using sound pipe and making +sure that all joints are watertight.[2] + +[Footnote 2: For information on laying sewers, see Agriculture +Information Bulletin 274, "Farmstead Sewage and Refuse Disposal." +For a free copy, send a post card to the Office of Information, U.S. +Department of Agriculture, Washington, D.C. 20250. Include your ZIP +Code in your return address.] + +If possible, sewer lines should be laid out of the reach of roots. But +if this is impossible or impracticable, consider using impregnated +fiber pipe which tends to repel roots. + + + + +TOOLS AND SPARE PARTS + + +Basic tools that you should have on hand to make simple plumbing +repairs include: + + Wrenches, including pipe wrenches, in a range of sizes to fit the + pipe, fittings, fixtures, equipment, and appliances in the system. + + Screwdrivers in a range of sizes to fit the faucets, valves, and + other parts of the system. + + Ball peen hammer or a 12- or 16-ounce clawhammer. + + Rubber force cup (plunger or "plumber's friend"). + + Cold chisel and center punch. + + Cleanout auger ("snake"). + + Friction tape. + + Adjustable pliers. + +Additional tools required for more extensive plumbing repairs include: + + Pipe vise. + + Set of pipe threading dies and stocks. + + Hacksaw and blades (blades should have 32 teeth per inch). + + Pipe cutter, roller type. + + Tapered reamer or half-round file. + + Carpenter's brace. + + Set of wood bits. + + Gasoline blowtorch. + + Lead pot and ladle. + + Calking tools. + + Copper tube cutter with reamer (if you have copper tubing). + +Always use the proper size wrench or screwdriver. Do not use pipe +wrenches on nuts with flat surfaces; use an adjustable or open-end +wrench. Do not use pipe wrenches on polished-surface tubings or +fittings, such as found on plumbing fixtures; use a strap wrench. Tight +nuts or fittings can sometimes be loosened by tapping lightly with a +hammer or mallet. + +It should not be necessary to stock a large number of spare parts. Past +plumbing troubles may give some indication as to the kind of parts most +likely to be needed. Spare parts should include: + + Faucet washers and packing. + + One or two lengths of the most common type and size of piping in the + plumbing system. + + Several unions and gaskets or unions with ground surfaces. + + Several couplings and elbows. + + A few feet of pipe strap. + + An extra hose connection. + + + + +EMERGENCIES + + +Grouped below are emergencies that may occur and the action to take. +The name, address, and phone number of a plumber who offers 24-hour +service should be posted in a conspicuous place. + +_Burst pipe or tank._--Immediately cut off the flow of water by closing +the shutoff valve nearest to the break. Then arrange for repair. + +_Water closet overflow._--Do not use water closet until back in working +order. Check for and remove stoppage in closet bowl outlet, drain line +from closet to sewer, or sewer or septic tank. If stoppage is due to +root entry into pipe, repair of pipe at that point is recommended. + +_Rumbling noise in hot water tank._--This is likely a sign of +overheating which could lead to the development of explosive pressure +(Another indication of overheating is hot water backing up in the +cold-water supply pipe.) Cut off the burner immediately. Be sure that +the pressure-relief valve is operative. Then check (with a thermometer) +the temperature of the water at the nearest outlet. If above that +for which the gage is set, check the thermostat that controls burner +cutoff. If you cannot correct the trouble, call a plumber. + +_Cold house._--If the heating system fails (or if you close the house +and turn off the heat) when there is a chance of subfreezing weather, +completely drain the plumbing system. A drain valve is usually provided +at the low point of the water supply piping for this purpose. A pump, +storage tank, hot-water tank, water closet tank, water-treatment +apparatus, and other water-system appliances or accessories should also +be drained. Put antifreeze in all fixture and drain traps. + +Hot-water and steam heating systems should also be drained when the +house temperature may drop below freezing. + + +U.S. GOVERNMENT PRINTING OFFICE: 1972 O-478-903 + + +Transcriber Note + +Produced from material made available from the Internet Archive +and is placed in the Public Domain. + + + + + + + +End of the Project Gutenberg EBook of USDA Farmers' Bulletin No. 2202: +Simple Plumbing for the Home, by Anonymous + +*** END OF THE PROJECT GUTENBERG EBOOK 59381 *** |
