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+*** START OF THE PROJECT GUTENBERG EBOOK 59379 ***
+
+
+
+
+
+
+
+
+
+
+
+
+Transcriber Notes
+
+Text emphasis is denoted as _Italics_ and =Bold=. Whole numbers and
+fractional parts denoted as: 33-3/4.
+
+
+
+ U. S. DEPARTMENT OF
+ AGRICULTURE
+
+ FARMERS' BULLETIN No. 1279
+
+
+
+ PLAIN
+
+ CONCRETE
+
+ for
+
+ FARM USE
+
+
+The successful and economical use of concrete involves the selection
+of suitable materials, the correct proportioning of mixtures in the
+development of qualities to meet specific requirements, the proper
+placing and the care of the green concrete.
+
+A concrete of great strength is uneconomical if a weaker mixture will
+serve and a cheap or weak concrete is costly if it does not fulfill all
+requirements. The cost of concrete depends not only upon the price of the
+materials and labor but also upon the judicious use of the two. Lack of
+foresight in locating the mixing plant, in the design of forms, and in
+planning the successive operations may cause unnecessary expense, while
+neglect of any one of the precautions which should be observed is likely
+to result in unsatisfactory work.
+
+The bulletin discusses the requirements of good concrete and describes
+the making and placing of plain concrete according to the best practice.
+
+
+Washington, D. C.
+
+
+Issued October, 1922
+
+
+
+
+PLAIN CONCRETE FOR FARM USE.
+
+
+T. A. H. Miller, _Agricultural Engineer, Division of Agricultural
+Engineering, Bureau of Public Roads_.
+
+
+
+
+CONTENTS.
+
+
+ Page.
+
+ Introduction 1
+ Materials 1
+ Proportioning the materials 6
+ Quantities of materials required 7
+ Consistency 8
+ Estimating 9
+ Forms 10
+ Mixing 13
+ Placing 18
+ Care of concrete 21
+ Protection from freezing weather 21
+ Contraction and expansion joints 23
+ Lintels 23
+ Surface finish 24
+ Concrete exposed to fire 25
+ Water-tight concrete 26
+
+
+
+
+INTRODUCTION.
+
+
+Portland cement concrete is the mass formed by mixing Portland cement,
+sand, gravel (or particles of other suitable materials), and water.
+
+The quality of concrete may be made to conform to certain requirements
+which vary with the purpose of the structure in which the material is
+to be used; economy, strength, water-tightness, fire resistance, or
+resistance to wear and shock may be the chief requisite. The character
+of the constituent materials, the proportions in which they are used,
+the consistency, the method of mixing, and the placing and curing of the
+concrete are important factors in securing the desired qualities of the
+finished product.
+
+Total failure or a product which does not give the service expected
+is often the result of the nonobservance of practices recognized as
+necessary in the preparation and use of concrete. This bulletin is
+intended to assist the inexperienced in making and using concrete
+suitable for general farm construction and is confined to a discussion of
+the rudiments of plain (not reinforced) concrete work.
+
+
+
+
+MATERIALS.
+
+
+CEMENT.
+
+Portland cement is used because it is the only kind adapted to general
+construction. Other cements are manufactured but they possess individual
+characteristics that restrict their use. The word Portland is not a trade
+name, but signifies the kind and distinguishes it from the slag, natural,
+and other cements.
+
+A number of brands of Portland cement are manufactured, most of which
+are made to meet the requirements of a fixed standard adopted by the
+United States Government and the American Society for Testing Materials.
+Cement always should be tested for use in important work, but this is
+impractical for the user of small amounts and it is generally safe
+practice to omit the test if a reliable brand of Portland cement
+of American manufacture is selected, especially if the dealer's or
+manufacturer's guaranty that it meets the standard is secured.
+
+The following simple test for soundness is easily made and is on the side
+of caution. Make a ball, about 1-1/2 inches in diameter, if neat cement
+and water; place it under a wet cloth and keep it moist for 24 hours,
+then put the ball in a vessel of water; allow the water to come to the
+boiling point slowly and to boil for 3 hours. A good cement will not be
+affected, but an inferior one will check, crack, or go to pieces entirely.
+
+Portland cement is shipped in paper bags, cloth sacks, and wooden barrels
+(sometimes in bulk). For the average user the cloth sack is the best
+container, as it is easier to handle; and while the manufacturers charge
+more for this kind of package, they allow a rebate for the return of the
+sacks in good condition. A sack of Portland cement weighs 94 pounds and a
+barrel contains the equivalent of four sacks.
+
+
+STORING.
+
+As cement readily absorbs moisture from the atmosphere, it should be
+stored in a dry place; if exposed to dampness it soon becomes lumpy, or
+even a solid mass, and in this condition it is useless and should be
+thrown away. The lumps caused by pressure in piling the sacks are not
+injurious. They can be pulverized easily, thus distinguishing them from
+those due to dampness.
+
+Cement never should be stored on the ground. Build a raised platform for
+it and keep it away from the sides of the shelter. As it is heavy, care
+should be taken not to overload the supporting floor.
+
+
+FINE AGGREGATE (SAND).
+
+All grains, small pebbles, or particles of broken stone are considered as
+sand if they will pass through a wire screen with one-fourth inch meshes.
+The particles or grains should be hard and well graded and should vary in
+size, as a stronger concrete is thus obtained than when the size of the
+grains is nearly uniform. If a large proportion of the sand is very fine
+an extra quantity of cement should be used and if exceptionally fine it
+is advisable to use 25 per cent more cement.
+
+The sand should be clean; that is, free from vegetable matter, loam, or
+any considerable amount of clay. If the hands are soiled when a small
+quantity of sand is rubbed between them the following test should be
+made: Put 4 inches of sand into a pint preserving jar, fill with clear
+water to within an inch of the top, fasten the lid, and shake the jar
+vigorously until the whole is thoroughly mixed. Set the jar aside and
+allow the contents to settle. The sand will settle to the bottom with the
+clay and loam on top of it. If more than three-eighths of an inch of clay
+or loam shows, the sand should be rejected or washed. The difference in
+fineness and color shows clearly the line of division between the clay or
+loam and the sand.
+
+[Illustration: Fig. 1.--Sand and gravel washing trough.]
+
+Should sand require washing the simplest way for small quantities is to
+build a loose board platform from 10 to 15 feet long, with one end higher
+than the other. On the lower end and sides nail 2 by 6 inch boards.
+Spread the sand over the platform in a layer 3 or 4 inches thick and
+wash with water. The water may be supplied by any means which will cause
+agitation of the sand and allow the lighter material to run off with the
+water. When pressure or a head is obtainable the water is most easily
+applied by means of a garden hose. The washing should be started at the
+higher end and the water allowed to run through the sand and over the 2
+by 6 inch piece at the bottom. Figure 1 illustrates a convenient trough
+for washing larger quantities.
+
+A small amount of clay, provided it is not in lumps, does not injure
+sand, but amounts over 10 per cent should be washed out.
+
+
+COARSE AGGREGATE (STONE, GRAVEL, ETC.).
+
+The larger particles used in concrete may be gravel, broken stone,
+air-cooled blast-furnace slag, or other suitable materials. The coarse
+aggregate should be sound and clean, that is, free from disintegrated or
+soft particles, loam, clay, or vegetable matter. Air-cooled blast-furnace
+slag should weigh at least 70 pounds per cubic foot. The best results
+are obtained from a mixture of sizes graded from those retained on
+a one-fourth inch screen to those passing a three-fourths to 2 inch
+ring, depending upon the work. Ordinarily the greatest dimension of any
+particle should not be over one-fourth of the thickness of the concrete
+work.
+
+
+GRAVEL.
+
+Gravel which is too dirty for use usually can be detected by observation.
+It may be washed in the same manner as sand. Lumps of clay should be
+eliminated and care should be taken to see that the gravel is not coated
+with a film of clay or loam which will prevent the bonding of the cement.
+
+
+BROKEN STONE.
+
+Broken stone should be clean, hard, and of a size suited to the character
+of the work, and the same care in grading should be exercised as in the
+case of gravel. Trap, granite, hard limestone, and hard sandstone are
+commonly used. The composition and physical character of the stones
+should be considered, as some possess qualities that limit their use
+under certain conditions (see Substitutes for gravel).
+
+Field stones are common in many localities and their use, when crushed,
+may be economical. The finer particles, after the dust is removed, can be
+used as sand. Small stone crushers, operated by three or four horsepower
+gasoline engines, can be purchased at a relatively low price and may
+prove profitable if a large quantity of stone is needed.
+
+
+BANK-RUN GRAVEL.
+
+Bank or creek gravel, which will answer the purpose of sand and gravel
+combined, sometimes can be obtained, and frequently it is used in small
+jobs of concrete work just as it comes from the pit or creek. Although
+such gravel occasionally contains nearly the right proportions of sand
+and gravel, in the majority of sand pits and gravel banks there is a
+great variation in the sizes of the grains and pebbles or gravel and
+in the relative quantity of each. It is advisable to screen the sand
+and gravel and to remix them in the correct proportions, as well-graded
+aggregates make stronger concrete and, ordinarily, enough cement will be
+saved to pay for the cost of screening.
+
+Experience has shown that it is advisable to screen bank gravel twice;
+first over a screen with large meshes to eliminate particles too large
+for use. The size of the mesh will depend upon the nature of the work
+involved (see Coarse aggregate); then the material which has passed
+through this screen should be sifted again over a screen with one-fourth
+inch meshes. All material which passes the latter screen may be
+considered sand and should conform to the characteristics discussed under
+"Fine aggregate."
+
+
+SUBSTITUTES FOR GRAVEL OR STONE.
+
+For general work gravel or broken stone always is preferred to other
+coarse aggregate. Other materials at times are easier to obtain and, when
+used with discretion, will provide a satisfactory concrete.
+
+Broken terra cotta, brick, and old concrete, if hard and strong, may
+be used for unimportant work where no great strength is required, but
+special care should be taken that the particles do not show on the
+finished surface.
+
+The maxim that a chain is only as strong as its weakest link applies
+to concrete. If the coarse aggregate is weaker than the cement mortar,
+as in the case of some sandstones, it should be used with caution.
+The aggregate may have properties that render it unsuitable for use
+under certain conditions; for instance, cinders should not be used
+if water-tightness or strength is expected, but they are useful for
+fireproofing. Material that disintegrates or flakes when heated is
+undesirable in places exposed to high temperature; thus marble and some
+limestones should not be used in fireplaces. Some aggregates when exposed
+at the surface of concrete are apt to cause discolorations, and when this
+would be objectionable aggregates of this type should be avoided. Flat
+or elongated slab-like fragments should be avoided, as particles of this
+shape do not bond well; slate and shale are examples.
+
+
+CINDERS.
+
+Cinders should be composed of hard, clean, vitreous clinkers, free from
+sulphides, soot, and unburned coal or ashes. As a precaution against the
+presence of small amounts of detrimental substances, cinders should be
+soaked thoroughly with water 24 hours before being used. If clean they
+will not discolor the hands when a small quantity is rubbed between the
+palms.
+
+Cinder concrete, on account of its light weight, commonly is used for
+filling between sleepers of floors and grading roofs, and frequently for
+fireproofing, for which it is very effective. Cinders should never be
+used when the concrete is to be subjected to heavy loads or abrasion.
+
+
+LAVA ROCK.
+
+Lava rock varies widely in chemical composition and physical qualities.
+In some instances lavas are so light and frothy or contain so large a
+proportion of easily oxidizable material that they are wholly unsuited
+for concrete work. In general, the lava rock found in the Northwestern
+States is a suitable substitute for gravel. Rhyolite, a light colored
+volcanic rock, and many of the darker colored basaltic lavas can well be
+used for concrete for building purposes.
+
+
+WATER.
+
+Water should be clean and free from strong acid and alkali. Sea or
+brackish water should not be used if fresh water can be obtained.
+
+
+PROPORTIONING THE MATERIALS.
+
+In mixing concrete various proportions of cement, sand, gravel, and water
+are employed, depending upon the purpose for which the concrete is to be
+used. The ideal mixture is one in which all the spaces or voids between
+the grains of sand are filled with the cement and all the voids in the
+gravel are filled with the cement-sand mortar. This perfection is seldom
+attained, because the voids in each lot of gravel and sand vary slightly,
+and in order to be absolutely safe a little more sand and cement than
+will just fill the voids are used.
+
+The strongest concrete is not required in every structure, and, in
+many instances, the cost of it would be unwarranted. For important
+work involving large quantities of materials of unknown qualities,
+tests should be made to determine the best proportions. Such tests,
+being rather complicated, are made usually in a laboratory, and are
+not practical for the user of small quantities of concrete. Various
+proportions have been tested by experienced engineers to determine which,
+under average conditions, will develop the greatest strength, best
+resist wear, and assure greatest impermeability or water-tightness. The
+mixtures given below have been found to meet the requirements indicated,
+and having been adopted as arbitrary standards, are recommended for use
+in farm concrete work. The amount of water required is discussed under
+"Consistency."
+
+
+ARBITRARY MIXTURES.
+
+=Rich mixture.=--Used for concrete subject to high stresses or where
+exceptional water-tightness and resistance to abrasion are desired:
+1:1-1/2:3; i. e., 1 part cement, 1-1/2 parts sand, and 3 parts gravel.
+
+=Standard mixture.=--Used generally for reinforced concrete and
+water-tight work: 1:2:4; i. e., 1 part cement, 2 parts sand, and 4 parts
+gravel.
+
+=Medium mixture.=--Used for plain concrete of moderate strength: 1:3:5;
+i. e., 1 part cement, 3 parts sand, and 5 parts gravel.
+
+Leaner mixtures are sometimes used after a test has proved them to be
+suitable for the work at hand.
+
+It will be noticed that always in indicating the proportions the first
+number refers to the cement, the second to the sand, and the third to the
+gravel. The three materials must be measured by volume, using the same
+unit. The cubic foot is a convenient measure, because a sack of cement,
+weighing 94 pounds, is considered to contain 1 cubic foot.
+
+When the coarse aggregate (gravel, etc.) is omitted the mixture is
+generally spoken of as mortar and the proportions are indicated thus,
+1:2, meaning 1 part cement and 2 parts sand. Mortar is used for
+plastering, stucco, top coats of floors, and for laying masonry.
+
+
+
+
+QUANTITIES OF MATERIALS REQUIRED.
+
+
+More concrete can be made from given volumes of aggregates if the gravel
+used is graded from fine to coarse than if the particles are too nearly
+of one size, because the small stones help to fill the voids between the
+larger ones and less sand-cement mortar is required. The extra mortar
+thus adds to the volume of the concrete.
+
+A common mistake to be guarded against is to assume that the volume
+of concrete produced is equal to the quantity of sand plus the gravel
+as indicated in the proportion. For instance a 1:2:4 mixture will not
+produce 6 cubic yards of concrete, if 2 yards of sand and 4 yards of
+gravel are used, because the sand will lodge in the voids between the
+pebbles. If 6 cubic yards of concrete are desired it will be necessary to
+use 2.7 cubic yards of sand and 5.34 cubic yards of gravel.
+
+Table 1 shows the quantity of cement, sand, and gravel required under
+average conditions for the indicated proportions.
+
+Table 1.--_Materials for 1 cubic yard of rammed concrete._
+
+ Proportions. | | |
+ | | |
+ Cement.| Sand. | Gravel.| Cement. | Sand. | Gravel.
+ -------+-------+--------+----------+----------+-----------
+ | | | _Sacks._ |_Cu. yds._| _Cu. yds._
+ 1 | 1 | --- | 19.20 | 0.74 | ---
+ 1 | 2 | --- | 13.48 | 1.00 | ---
+ 1 | 2-1/2| --- | 11.00 | 1.01 | ---
+ 1 | 3 | --- | 10.40 | 1.16 | ---
+ 1 | 1 | 2 | 10.52 | .39 | 0.78
+ 1 | 1-1/2| 3 | 7.64 | .42 | .85
+ 1 | 2 | 4 | 6.04 | .45 | .89
+ 1 | 2-1/2| 5 | 4.96 | .46 | .92
+ 1 | 3 | 5 | 4.64 | .52 | .86
+ 1 | 3 | 6 | 4.24 | .47 | .94
+ -------+-------+--------+----------+----------+----------
+
+
+
+
+CONSISTENCY.
+
+
+The quantity of water used in mixing has a very great influence on the
+strength of the concrete. An excess of water weakens the concrete, while
+an insufficient amount prevents thorough mixing.
+
+[Illustration: Fig. 2.--The result of using too dry a mixture, lack
+of spading and careless placing; note irregularity of layers and poor
+bonding.]
+
+Therefore, only sufficient water should be used to produce a workable or
+plastic mixture.
+
+Recent tests have proved that to secure the greatest strength the
+concrete should be mixed considerably drier than has heretofore
+been customary. Of course, for thin walls containing closely placed
+reinforcement, or for water-tightness, a fairly wet mix is necessary. A
+little experience will show the proper amount of water to use.
+
+A very rough estimate of the quantity of water required in mixing for
+general work is 4 to 5 gallons to each sack of cement.
+
+Three degrees of consistency (corresponding to different proportions
+of water) are used in general practice, namely, wet, medium, and dry.
+In the light of recent investigations it is thought the wet mixture of
+present-day practice contains too much water. The following definitions
+are therefore recommended:
+
+=Wet mixture.= One that does not flow readily and yet can not be piled
+up. It is recommended for thin sections when reinforcement is closely
+placed.
+
+=Medium mixture.= One that is between the wet and dry mixture. This
+consistency is recommended for general work.
+
+=Dry mixture.= One about like damp earth. If a handful is squeezed it
+will retain its shape. This consistency requires thorough ramming to
+eliminate voids and is used when forms are to be removed immediately,
+but should not be used where a water-tight job is expected. The porous
+structure of the concrete in Figure 2 is due to the fact that it was
+placed as a dry mixture.
+
+
+
+
+ESTIMATING.
+
+
+ESTIMATING CONCRETE.
+
+In estimating the amount of concrete in a given piece of work and the
+quantities of materials required, the unit of measurement is usually the
+cubic yard (27 cubic feet). The following examples will explain best the
+method of determining the quantities required:
+
+ =Example 1.=--A wall 9 inches thick, 12 feet high, and 30 feet long
+ has a door opening 3 feet wide and 6 feet high, also a footing 18
+ inches wide and 9 inches deep. The concrete is to be mixed in the
+ proportions of 1:2:4.
+
+ The volume of the footing is found by multiplying together the
+ dimensions expressed in feet, thus, 1-1/2 × 3/4 × 30 = 33-3/4 cubic
+ feet. Similarly, the volume in the wall is 3/4 × 12 × 30, less the
+ door opening 3/4 × 3 × 6 = 256-1/2 cubic feet.
+
+ The total volume in footing and wall is 290-1/4 cubic feet = 10-3/4
+ cubic yards.
+
+ To find the quantity of cement, sand, and gravel, multiply the
+ amounts for 1 cubic yard, indicated in line 7 of Table 1, by
+ 10-3/4, and it will be found that 65 sacks of cement, 4.83 cubic
+ yards of sand, and 9.56 cubic yards of gravel are necessary to
+ build the wall.
+
+ =Example 2.=--A pavement 27 feet long, 4 feet wide, and 6 inches
+ thick has a 5-inch base mixed in the proportions of 1:3:5 and a
+ 1-inch surface mixed in the proportions of 1:2.
+
+ The volume in the base is 27 × 4 × 5/12 = 45 cubic feet = 1-2/3
+ cubic yards.
+
+ The volume in the top is 27 × 4 × 1/12 = 9 cubic feet = 1/3 cubic
+ yard.
+
+ Multiplying the quantities in line 9 of Table 1 by 1-2/3 and those
+ in line 2 by it is found that the base requires 7.74 sacks cement;
+ 0.86 cubic yard sand; 1.43 cubic yards gravel; and the top requires
+ 4.49 sacks cement; 0.33 cubic yard sand.
+
+ =Example 3.=[1]--A tank 9 feet inside diameter has walls 6 inches
+ thick and 4 feet high (above the floor). The floor is 6 inches
+ thick, the concrete is to be 1:2:4.
+
+ The volume in the floor is 10/2 × 10/2 × 22/7 × 1/2 = 39-2/7 Cubic
+ feet.
+
+ The area of the larger circle is 5 × 5 × 22/7 = 78-4/7 cubic feet.
+
+ The area of the smaller circle is 4-1/2 × 4-1/2 × 22/7 = 63-4/7
+ cubic feet.
+
+ The area of the wall, therefore, is 15 cubic feet and the volume is
+ 15 × 4 = 60 cubic feet.
+
+ The total volume in the structure is 99-2/7 cubic feet or 3-2/3
+ cubic yards. Multiplying the quantities in line 7 of Table 1 by
+ 3-2/3, it is found that the following material is needed: 22.14
+ sacks of cement; 1.65 cubic yards of sand; 3.27 cubic yards of
+ gravel.
+
+
+[1] A practical rule in finding the area of a circle is to multiply
+one-half the diameter (radius) by itself and the product by 22/7. In
+finding the volume in the wall of a circular structure, such as a silo
+or tank, the area of the circle formed by the inside circumference
+is deducted from the area of the circle formed by the outside
+circumference and the remainder is multiplied by the height.
+
+
+FORMS.
+
+Forms are required to hold the concrete in place until it has attained
+sufficient strength to sustain itself and the initial loads to which it
+may be subjected. Concrete is plastic and will assume the shape of the
+form, thus any imperfection or impression on the face of the forms will
+be reproduced.
+
+Wood is commonly used for forms, as it can be easily worked into
+different shapes, though various other materials sometimes are better
+adapted to special conditions. Cast iron, for instance, is suitable for
+casting small objects that are to be reproduced in quantities, such
+as concrete block or tile; plaster of Paris, glue, or moist sand are
+employed for casting ornaments or to produce a fine, smooth surface;
+sheet metal is suitable when the forms can be used repeatedly or for such
+circular structures as silos. When the sides of an excavation are not
+likely to cave in the earth may serve as a form.
+
+
+WOOD FORMS.
+
+Wood for forms must be of a kind that is easily worked and that will
+retain its shape when exposed to the weather. White pine is the best
+wood, but is seldom used because of its cost. Spruce, yellow pine, and
+fir are satisfactory woods for forms and are best, used partially green
+or unseasoned.
+
+The edges of boards should be surfaced, tongued and, grooved, or beveled
+in order to obtain a tight form, so that the soft mortar will not ooze
+out. A better surface* is secured if the boards are dressed on one side
+and are free of loose knots or other imperfections.
+
+As forms must be removed, they should be so planned that they can be
+taken down without destroying the lumber, especially if the boards are
+used for sheathing or again for forms. Therefore the nailing of the
+boards to the support should be only sufficient to keep them in place
+until the concrete has hardened. Greasing the surface next to the
+concrete with crude oil, soap solution, or linseed oil will prevent the
+concrete from adhering and facilitate removal.
+
+
+METAL FORMS.
+
+Metal forms can be used to advantage when the work involved is to be
+repeated many times. If it is known or if it is probable that the forms
+may have to be altered, the relative costs of wood and metal forms should
+be carefully determined.
+
+Metal forms of various types and designs may be purchased. Although the
+first cost may be high, yet their use may lower the total cost when the
+work is such as to warrant it.
+
+Circular forms may be built as shown in Figure 3. The sheathing is
+generally of wood 4 to 6 inches wide, or sheet metal, and, if of wood,
+is laid perpendicular to the battens. In forms of small diameter, sheet
+metal sheathing is necessary if a smooth surface is desired, as the
+4-inch boards can not be made to conform to a true circle. The radius
+used for cutting the battens of the inner circle should be the thickness
+of the sheathing less than the inside radius of the structure and the
+same amount greater than the outer radius for the outside battens.
+
+
+REMOVAL OF FORMS.
+
+The period of time after which forms may be removed varies according to
+conditions. Rich and dry mixtures set quickly, and warm weather tends to
+hasten the setting of concrete. The character of the structural member
+and the loadings also must be considered.
+
+Thus, an unloaded wall 12 inches or more thick may be stripped of forms
+in from 1 to 3 days, while the forms of thinner walls should remain in
+place from 2 to 5 days. Slab forms and the sides of beam and girder forms
+may be removed in from 6 to 14 days if the span is not over 7 feet. The
+bottoms of beam and girder forms, even though of a span less than 7 feet,
+should remain in place and braced form 10 to 14 days and even longer.
+Experience is the best guide to the time of removal, but if there is any
+doubt ample time should be allowed, especially in cold weather.
+
+[Illustration: Fig. 3.--Suggestion for circular form.]
+
+
+BUILDING AND SETTING FORMS.
+
+Concrete, while plastic, exerts a great pressure on the confining
+walls, necessitating rigid tying and bracing of the forms to keep them
+from bulging out of alignment. The effect of the bulging of a form is
+corrected only at a considerable expense; hence it is advisable to pour
+the concrete to a depth of not more than 2-1/2 or 3 feet, allowing it to set
+or harden before pouring more.
+
+The form most used in concrete construction is that for a straight wall.
+The methods of building such a form apply in general to the forms for
+most structural work, though modifications may be necessary to meet
+particular conditions.
+
+[Illustration: Fig. 4.--Form for basement or cellar wall. The earth may
+be used as an outside form if it is sufficiently firm.]
+
+The straight wall form may be built continuous (Figs. 4 and 5), or in
+panels of a size convenient to handle, and from stock lengths of lumber
+(Fig. 6). Generally the face boards are placed horizontally and secured
+to studs or posts. The face boards may be 1 or 2 inches thick and from 6
+to 10 inches wide, preference being given to the narrower widths, which
+are less liable to cup or warp. The thickness depends upon the spacing
+of the studs, the number of times the forms are to be used, and the
+depth of pouring. Ordinary sheathing, if the joints are made tight, is
+satisfactory for foundations of dwellings, etc., and the studs, if 2 by
+4 inches, should be spaced 18 inches on centers. The studs for a long,
+high form had best be 4 by 4 inches or 2 by 6 inches, spaced from 2 to 3
+feet center to center. The studs of the inside and outside forms must be
+tied together to prevent spreading; this is conveniently done with No. 10
+wire, as shown in Figure 4, or with one-half or three-quarter inch bolts,
+which is the more expensive method. Bolts should be greased to facilitate
+removal. Temporary spacers of wood, 1 by 2 inches, of a length equal to
+the thickness of the wall, should be used to prevent drawing the forms
+together when the wire or bolt is tightened. They should be spaced at the
+ties, but need not be at every wire, and are knocked out and removed as
+the concreting progresses.
+
+[Illustration: Fig. 5.--Straight wall form for level ground.]
+
+The ties should be spaced on each stud about 2-1/2 feet vertically. If
+more than 3 feet of concrete is poured at one time the ties should be
+closer together, vertically, at the bottom of each pouring. The thickness
+of the wall does not affect the number of ties. On removing the forms the
+wires should be clipped close to the face of the concrete and punched
+back, unless the surface is to be stuccoed. If a pit hole is caused by
+punching back the wire it should be pointed up with mortar, which then
+should be rubbed to make it blend with the general surface.
+
+
+
+
+MIXING.
+
+
+PREPARATION OF PLANT.
+
+Before starting to mix, annoyance and money may be saved by planning the
+location of the mixing plant with regard to convenience in depositing
+the concrete in the forms and ease of access to the materials. Often the
+board can be located so that by moving it once or twice the bulk of the
+concrete may be shoveled directly into the forms. It is more economical
+to wheel material a distance of from 10 to 25 feet than to carry it in
+shovels. Eight feet is about as far as it is profitable to shovel.
+
+When material is to be wheeled, runways of planks should be provided,
+because more material can be handled in a given time, and the wear and
+tear on men and equipment is not so great. The planks used in the runways
+should be thick enough to sustain the weight passing over them and should
+be 10 to 12 inches wide to permit foot room. They should be anchored
+securely and made rigid, as springy or loose boards retard progress
+of the work. Smooth joints in the planking will prevent bumping and
+stumbling.
+
+[Illustration: Fig. 6.--Sectional forms.]
+
+
+NUMBER OF MEN.
+
+The number of men required is determined by the amount of concrete to be
+placed in a given time, the method of mixing, and the size of the batch;
+that is, the number of bags of cement mixed at one time. The amount of
+concrete one man can mix by hand in a day depends upon the experience of
+the man, the layout of the work, and other duties required of him. One
+man should average 1-1/2 to 1-3/4 cubic yards of concrete in eight hours,
+including mixing and wheeling not more than 50 feet.
+
+The gang for a one-bag batch may consist of 3 men, but a larger number
+make a more efficient force, for when the concrete is mixed by hand the
+men can take turns at the various tasks and will not tire so easily. The
+assigning of tasks so that each man's time fits into that of the others
+requires considerable study and is one of the chief factors making for
+loss or profit.
+
+
+MACHINE MIXING.
+
+Good concrete can be mixed by hand or machine. The quantity of concrete
+work in prospect is the factor that determines the more economical
+method. A small amount (say 100 to 200 cubic yards) does not warrant the
+purchase of a machine, but it is often feasible and economical to hire a
+machine from a neighbor or contractor if the quantity of concrete to be
+placed is more than 15 cubic yards.
+
+A mixer should be purchased only after careful consideration of the
+amount and character of the work to be done and the conditions affecting
+its use.
+
+The two types of mixers most used are the batch mixer, which mixes
+and dumps a definite quantity, and the continuous, which discharges a
+constant stream of concrete. The continuous type is not adapted to farm
+work unless the concrete can be handled as fast as it is mixed, thus
+permitting the machine to work continuously.
+
+[Illustration: Fig. 7.--Home made concrete mixer.]
+
+There are numerous types and various sizes of batch mixers. A one-bag
+batch machine is most suitable for general work, though there are smaller
+mixers that may prove handy. Some of the smallest sizes are operated by
+hand, but the medium and large sizes are power operated. Mixers can be
+had with or without the power plant attached and may be stationary or
+on wheels, which facilitate moving to different sites. Engines used for
+sawing wood, the larger ones used for pumping water, and tractors furnish
+sufficient power to operate an average mixer. Figure 7 shows a homemade
+mixer built of discarded farm implement parts and operated by the farm
+engine.
+
+Directions for operating a mixer are generally furnished with the
+machine. The tendency is to use too much water in mixing concrete in a
+machine. The consistency of the mixture should be as described under the
+heading "Consistency" on page 8. The mixing should be continued for at
+least a minute after the drum has been charged, but a better mixture is
+secured if two minutes are allowed. At the end of each day's work the
+machine should be thoroughly washed, and when not in use it should be
+well greased and covered.
+
+
+HAND MIXING.
+
+Hand mixing is the more economical on the farm unless a large amount
+of work is to be done at one time. Few tools need be purchased, and,
+as a rule, only farm help need be employed. The following tools will
+be needed in mixing and placing plain concrete: Two or more square-end
+short-handled shovels, 1 heavy garden rake, 1 sprinkling can or bucket
+(if a hose is not available), 1 52-gallon barrel, 2 wheelbarrows with
+metal trays, 1 sand screen (Fig. 8), 1 tamper (Fig. 9), 1 wood float or
+trowel (Fig. 10), measuring boxes (Fig. 11), mixing board (Fig. 12), 1
+spader (Fig. 13). The number of shovels and wheelbarrows needed will
+depend upon the size of the batch, number of men mixing, and the layout
+of the work. Long-handled pointed shovels will be found more convenient
+at the sand and gravel piles.
+
+A bottomless box is necessary for convenient and accurate measurement
+of the sand and gravel. Where wheelbarrow measurement of materials is
+practiced, as in charging a mixer, the capacity of the wheelbarrow
+should be determined by use of a measuring box. The box may be made as
+illustrated in Figure 11, from boards 12 inches wide. The dimensions in
+Table 2 are of boxes for use in measuring quantities for mixtures of
+various proportions, assuming that one bag of cement is used in a batch.
+If two bags are used in a batch the boxes should be filled twice.
+
+[Illustration: Fig. 8.--Sand screen.]
+
+[Illustration: Fig. 9.--Tampers.]
+
+[Illustration: Fig. 10.--Wooden float.]
+
+[Illustration: Fig. 11.--Measuring box.]
+
+[Illustration: Fig. 12.--Mixing Board.]
+
+[Illustration: Fig. 13.--Spading tool.]
+
+
+Table 2.--_Inside dimensions of measuring boxes for various proportions._
+
+ [1-bag batch, box 12 inches deep.]
+
+ Proportion. Box for sand. Box for gravel.
+ ----------- --------------- ----------------
+ _Feet._ _Feet._
+ 1:1:2 1 by 1 1 by 2
+ 1:1-1/2:3 1 by 1-1/2 1 by 3
+ 1:2:4 1 by 2 2 by 2
+ 1:2-1/2:5 1-1/4 by 2 2 by 2-1/2
+ 1:3:5 1-1/2 by 2 2 by 2-1/2
+ 1:3:6 1-1/2 by 2 2 by 3
+
+A tight platform should be provided similar to that illustrated in Figure
+12 upon which to mix the concrete. For mixing 1 or 2 bag batches a
+platform 9 by 10 feet will serve.
+
+
+DIRECTIONS FOR HAND MIXING.
+
+The mixing board should be located in convenient relation to the supply
+of materials and the work and should be level. The sand box is placed
+on the board, about 2 feet from one of the longer sides, and filled
+level with sand; the box is then lifted away and the sand spread in a 3
+or 4 inch layer. The cement is spread as evenly as possible on' top of
+the sand. Two men with shovels, standing on opposite sides of the pile,
+turn the sand and cement in such a way that the materials axe thoroughly
+mixed. In turning the material it should not be simply dumped off the
+shovel, but should be shaken off the ends and sides, so that the two
+constituents will be mixed as they fall. The mass should be turned two
+or three times, or until it is of uniform color and there are no streaks
+of either sand or cement. A man with a hoe or rake may assist by raking
+the top over as the two men turn. When the sand-cement mixture is of a
+uniform color it should be spread out carefully in a layer and the gravel
+box placed on top. The box is filled with gravel and then removed, the
+gravel being spread over the sand-cement mixture. The mass is soaked with
+about one-half the quantity of water to be used, care being taken not to
+wash away any of the cement. The materials then should be turned over
+in much the same manner as was the sand-cement, except that instead of
+shaking them off the end of the shovel the whole load should be dumped
+and dragged back toward the mixer with the square end of the shovel.
+The wet gravel picks up the sand and cement as it rolls over when
+dragged back. The mixing should be continued until the mass is uniform,
+water being added to the dry spots during the mixing until the desired
+consistency is obtained.
+
+Experience counts considerably in mixing concrete with the least amount
+of labor; ordinarily three or four turnings are required to mix the
+materials thoroughly. After the final turning the concrete should be
+shoveled into a compact pile and then is ready for placing in the forms.
+
+
+
+
+PLACING.
+
+
+PLACING CONCRETE.
+
+The mixed concrete should be deposited in the forms within from 20 to 30
+minutes from the time the water is added to the cement, as it begins to
+set or harden after this time. To disturb the concrete after the set has
+begun is risky, as it will lose some of its strength, the extent of the
+injury depending upon the seriousness of the disturbance.
+
+Concrete which has set before it can be placed in the forms should not be
+tempered or softened with water, but should be discarded.
+
+To prevent delay in placing, all forms should be examined before the
+mixing is begun to see that they are properly braced, that all chips or
+loose particles are removed, that the surface of concrete which has set
+has been properly roughened and wetted to assure a bond, as described on
+page 20, and that all reinforcement, bolts, inserts, etc., are properly
+located and secured.
+
+At the lunch' period, or at the end of a day's work, the mixing board
+and equipment should be thoroughly washed, for if this is not done many
+pounds of heavy concrete are needlessly carried around by the men and the
+addition of a pound in the weight of tools will lower the efficiency of
+the workers. Moreover, it will save time and wear and tear of equipment
+incident to cutting the surplus concrete away with a cold chisel.
+
+[Illustration: Fig. 14.--1592 Showing result of leaky forms and poor
+placing. The soft cement mortar ran out, leaving areas of honeycombed
+surface not necessarily harmful but unsightly.]
+
+In depositing concrete in the forms care should be taken that the
+materials do not separate.
+
+If the mixing is done close to the place of depositing, the concrete
+may be shoveled into the forms directly or through a chute. If it is
+necessary to lift or transport the concrete, buckets and wheelbarrows are
+convenient containers. The concrete should be deposited in horizontal
+layers, preferably not over 6 inches thick, and a spade or paddle should
+be worked up and down against the forms to push the coarse material
+away from the surface, as illustrated in Figure 13. The object of the
+spading is to eliminate impounded air that may form pockets in the mass
+and to insure a smoother and more impervious surface. In addition to
+being spaded, stiff concrete should be rammed until water flushes to
+the surface. Tapping the forms with a hammer is a very effective way of
+securing a smooth surface. Figure 14 shows the result of improper spading.
+
+Fresh concrete will riot bond readily to concrete that has hardened and
+a seam may be formed that will permit water to trickle through. When
+bonding fresh concrete to that which has been in place for a short time
+it is usually sufficient to roughen the hardened surface with a pick or
+by other means so as to expose the gravel or stone, and to clean off
+all loose particles. The hardened concrete should be soaked with water,
+the excess water removed, and the surface then given a coat of grout (a
+mixture of cement and water) of the consistency of cream just before the
+new concrete is deposited.
+
+When pouring of a wall is to be discontinued for some time, provision for
+the bonding of future work should be made. This may be done by placing
+short steel dowels in the concrete when it is poured, or a rebated joint
+or groove may be made, as shown in Figure 15. In bonding a new wall to
+old concrete, holes should be drilled for the dowels, which should be
+grouted in, and the old surface should be roughened, cleaned, and wetted;
+or a groove may be cut in the old wall to receive the new concrete.
+
+[Illustration: Fig. 15.--Method of forming horizontal rebate.]
+
+
+PLACING UNDER WATER.
+
+Concrete can be placed under still water if proper precautions are taken.
+It should never be placed, while soft, in running water unless a form or
+cofferdam is used, as the cement will be washed out. When concrete is to
+be placed under water a form of tube or chute, known as a tremie (Fig.
+16), may be used advantageously. The tube should be of sheet metal, about
+8 inches in diameter, with a hopper on top, and means should be provided
+for quickly raising and lowering it without jolts, so that the concrete
+will feed out at the bottom without breaking the seal. The lower end of
+the tube should rest on the bottom or on the concrete as it is built up
+and a continuous flow of concrete, mixed somewhat soft so that it will
+flow easily, should be maintained.
+
+Scum or laitance is likely to form on concrete when placed under water,
+and unless all of the concrete is! poured in one operation and brought to
+a little above the water surface, seams or planes of weakness will occur.
+
+
+
+
+CARE OF CONCRETE.
+
+
+After the concrete has been poured, care should be taken that it does not
+dry out too quickly, and in hot weather it must be protected from the
+sun. Exposed surfaces and objects made of dry concrete should be sprayed
+thoroughly with water twice or oftener each day for a week or 10 days.
+Sometimes surfaces are shielded with canvas, paper, boards, or layers of
+moist sand.
+
+[Illustration: Fig. 16.--Tremie for use in placing concrete under water.]
+
+
+
+
+PROTECTION FROM FREEZING WEATHER.
+
+
+CONCRETING IN FREEZING WEATHER.
+
+If suitable methods are used, good concrete work can be done in cold
+weather, but with more difficulty and at somewhat greater cost than when
+the weather is warm. Ordinarily it is best not to attempt to do concrete
+work during freezing weather. However, the extra cost at times may be
+warranted by urgent need of the structure or the fact that other farm
+work is not so pressing during the winter and the concrete work may be
+carried on without seriously interfering with regular farm operations.
+
+Concrete must be protected from alternate freezing and thawing until it
+has set. Cold retards the setting and hardening of concrete; therefore,
+even though the temperature is not at the freezing point, the concrete
+should be protected and special care taken not to subject it to loads.
+The forms should be kept in place until there is no doubt that the
+concrete has properly hardened. Hot water should be poured on the
+concrete to make sure that apparent hardness is real and not due to a
+frozen condition. Just before the concrete is placed all ice and frost
+should be removed from the forms and reinforcement, if used, by warming
+the surfaces with steam or by other means.
+
+Concrete that has been frozen once may, with proper care, attain its
+ultimate strength, but should it freeze a second time the chances of
+saving the work are very slight. Exposed surfaces are apt to scale or pit
+if the concrete is allowed to freeze before it is thoroughly hardened.
+
+Pleating the materials, protecting the green concrete, and the use of
+salt are precautions generally taken to prevent freezing.
+
+
+THE USE OF SALT.
+
+The use of salt is objectionable, as it forms a white efflorescence
+on exterior surfaces and is liable to corrode the steel in reinforced
+concrete work. The quantity of salt required varies with the temperature,
+but it should not exceed 10 per cent of the weight of the water used
+in mixing. A 10 per cent solution is eight-tenths (approximately 13
+ounces) of a pound of salt per gallon of water and will prevent freezing
+at a temperature of 22° F. Lower temperatures would require a greater
+proportion of salt, which would impair the strength of the concrete, and
+hence is not practicable.
+
+A rule, frequently advocated, for varying the percentage of salt is
+to use 1-1/3 ounces per gallon of water for each degree Fahrenheit
+below freezing. Since it is impossible to foretell the exact drop in
+temperature, the exact quantity of salt can not be predetermined, so that
+provision should be made for several degrees lower than anticipated.
+The salt should be dissolved in the mixing water, and in order that the
+proportion be correct the amount of water required for each batch should
+be determined by trial and this quantity used throughout the work.
+
+
+THE USE OF HEAT.
+
+Perhaps the most satisfactory method of preventing freezing of concrete
+is to heat the materials and to inclose or cover the completed work for
+a few days or until most of the water has disappeared and sufficient
+strength has developed. In extreme weather protection may be needed for
+five or six days. When the weather is cold but not freezing, heating the
+materials will be sufficient. If a freeze is expected the concrete work
+should be protected by wood inclosures, paper, or canvas, over which, if
+the surface is horizontal, may be spread a 6 or 8 inch layer of straw.
+Manure should not be used to protect fresh concrete, since the acids in
+it are destructive and cause unsightly stains. Splits or other openings
+in coverings may admit cold, which may freeze parts of the work. As the
+temperature drops (to about 20° F.) it will be necessary to arrange the
+covering so that live steam can be turned in between it and the concrete
+or that heat may be supplied from stoves or salamanders.
+
+Mass work, except in very cold weather, will not require as careful
+protection as thin sections and, as a rule, the forms are sufficient if
+the exposed parts are covered.
+
+
+HEATING MATERIALS.
+
+The water can be heated sufficiently for use in concrete (approximately
+150° F.) in kettles on stoves or by steam from a boiler.
+
+A metal smokestack placed horizontally with a fire in one end makes an
+efficient heater for the sand and gravel. The materials are piled over
+the stack, but not so high that their weight will crush the pipe. Small
+quantities of sand and gravel may be heated on top of metal plate with
+a fire under it. If a small boiler is available it may be economical to
+use steam for heating the sand and gravel. Steam is effective when forced
+from nozzles into the piles or circulated through perforated pipes placed
+under the material. Covering the piles with canvas or other material will
+retain much of the heat.
+
+
+
+
+CONTRACTION AND EXPANSION JOINTS.
+
+
+Concrete expands and contracts with changes in temperature, causing
+cracks to appear. Contraction cracks occur in thin sections exposed to
+wide variations in temperature and are common in sidewalks; therefore,
+large stretches of concrete should not be laid without breaks or spaces
+to allow for the changes in size. The spaces should be filled with tar or
+some similar material that will yield or give when the concrete expands.
+A joint like that shown in Figure 17 is frequently used for thick walls.
+A section of the wall is poured and before the next is poured the
+abutting end is covered with tar and paper, the thickness of the covering
+depending upon the length of the section and the exposure. Sidewalks and
+similar work, when not cast in alternate blocks, should have a one-fourth
+inch space left at intervals of 40 feet. The joint may be filled with tar
+paper or tar. Steel is used to take care of contraction in long or high
+walls and water-tight work. Important structures in which temperature
+reinforcement is necessary should be designed by one experienced in
+concrete design.
+
+[Illustration: Fig. 17.--Expansion joint showing rebate form removed and
+filler in place.]
+
+
+
+
+LINTELS.
+
+
+The subject of reinforced concrete is not within the province of this
+bulletin, but as openings of various widths are required in the walls of
+most farm structures, a general explanation is given of the reinforcement
+of lintels or that portion of concrete immediately above an opening, such
+as a floor or window.
+
+A lintel is a beam, and when a beam bends the lower part is stretched or
+pulled while the upper portion is compressed. Good concrete will stand
+great pressure but is not capable of resisting any great pulling or
+tensile stress. For this reason steel is used in the lower portion to
+take care of the tensile or pulling force.
+
+It will be found generally satisfactory, where no heavy or concentrated
+load occurs over an opening and the span is not more than 4 feet, to
+place two rods three-eighths of an inch in diameter in the bottom of the
+lintel, so that there will be 1 inch of concrete below them. Two diagonal
+rods should be placed at each top corner of a window or door, as shown
+in Figure 18. When the opening is between 4 and 8 feet the rods should
+be bent up as shown in Figure 19 and when between 8 and 12 feet, three
+one-half inch rods should be used, two of them being bent.
+
+Barbed wire, old fencing, and scrap or rusty iron is not suitable for
+reinforcement. Loose rust should be cleaned off the rods and they should
+be free of grease and oil.
+
+[Illustration: Fig. 18.--Reinforcement of openings less than 4 feet wide.]
+
+[Illustration: Fig. 19.--Reinforcement of openings more than 4 feet wide.]
+
+
+
+
+SURFACE FINISH.
+
+
+Joints and imperfections in the forms are reproduced on the concrete
+surfaces. Patches of honeycomb and rough places are left where the mortar
+has run out of the forms or where the concrete has not been properly
+placed. Such imperfections do not necessarily affect the strength of the
+concrete, but they do detract from the appearance (see Fig. 14). Too of
+ten the finishing of the concrete work in even the more important farm
+buildings is neglected. With little extra trouble exposed surfaces can
+be given a finish which will add to the attractiveness and hence the
+value of the completed work. Rubbing off the form marks and pointing up
+depressions or holes greatly improves the appearance of the work. The
+rubbing may be done with a wooden float or hard-burned brick, using a
+little sand and water as an abrasive and a 1:2 mortar for pointing up.
+The surface can be worked best if the forms are removed within 24 hours
+or before the concrete has set too hard. After the concrete has hardened
+it may be necessary to use a carborundum block for rubbing.
+
+A pleasing finish can be secured by scrubbing the surface with a stiff
+fiber or wire brush, using plenty of water to wash off the loosened
+particles. The work must be done while the surface is workable for if the
+concrete is too green or soft the aggregate will break out and if too
+hard the work can not be done effectively.
+
+Artistic effects can be secured by picking or tooling the surface with
+a bush hammer, toothed chisel, or pick. For such treatment the concrete
+should be two or three weeks old to prevent breaking out the aggregate.
+Other finishes may be obtained by etching with acid to expose selected
+colored aggregates and by the application of stucco. The limitations
+of the bulletin do not permit of a discussion of these more elaborate
+treatments.
+
+
+
+
+CONCRETE EXPOSED TO FIRE.
+
+
+Concrete is practically fireproof in that it can not be consumed by fire,
+but unless properly made and of the right materials it will disintegrate,
+at least on the surface.
+
+To resist fire concrete should be mixed fairly rich, say, 1:1-1/2:3, or
+1:2:4 and special care should be taken to grade the sand and gravel to
+secure a dense mixture.
+
+The aggregates should be selected with a view to their fire-resisting
+properties. The sand should be siliceous and the larger aggregate
+should not disintegrate when heated; hence, marble, granite, limestone,
+materials containing quartz, and some gravels are unsuitable. Cinders are
+specially valuable, due to their non-conductivity, but can not be used
+where strength is required. Trap rock will resist destruction by heat
+and produce a strong concrete. Blast furnace slag is very good for this
+purpose.
+
+Fireplaces and chimneys of dwellings[2] may be constructed of ordinary
+concrete but the back, jambs, and inner hearth, which are directly
+exposed to the heat of the fire, should be made of specially prepared
+concrete as described above or should be lined with firebrick, although
+concrete made with broken hard-burned brick or terra cotta has been
+used successfully. If suitable large-sized aggregate is not available a
+mixture of one part cement and three parts sand may be used.
+
+[2] See Farmers' Bulletin No. 1230, Chimneys and Fireplaces, U. S.
+Department of Agriculture.
+
+
+
+
+WATER-TIGHT CONCRETE.
+
+
+Practical water-tightness in concrete may be secured by using a fairly
+rich mixture properly proportioned. Foreign ingredients, membrane and
+surface coatings, or other means need not be used, except where poor
+workmanship is likely or where considerable damage and inconvenience
+may result in case of leakage. Under such circumstances the membrane
+treatment used in addition to a properly proportioned concrete, while
+the most expensive method of waterproofing, probably will give the most
+reliable results. This treatment consists of layers of burlap or tar
+paper cemented to the surface and together with tar or asphalt. Where the
+membrane is subject to injury it is sometimes protected by a coating of
+cement mortar or brick backing.
+
+First-class workmanship and special attention to details are required
+to secure water-tightness. The essential requisite is that the voids be
+filled. A lean mixture may be made more impervious by using hydrated
+lime which tends to fill the voids and makes the concrete flow easily. A
+little more cement in the mixture would serve the same purpose. The lime
+should not be in excess of 10 per cent of the weight of the cement and
+under no circumstances should unslaked lime be used.
+
+The materials for water-tight concrete must be well graded, so as to
+obtain a maximum density; that is, enough sand must be used to fill the
+spaces between the gravel or stone and enough cement to fill the spaces
+between the grains of sand. A 1:2:4 concrete will prove practically
+impermeable in ordinary construction, but if a head or pressure of
+water is to be resisted a 1:2:3 or richer mixture may be necessary. The
+consistency is very important. A sluggishly flowing consistency is best,
+for if the concrete is too wet the mortar may flow away from the stone,
+leaving leaky places and, if too dry, the mass may prove porous. The
+proportions and consistency must be accurately maintained for each batch
+and the concrete must be exceptionally well mixed.
+
+It is necessary to exercise great care in the placing of the concrete.
+Where practicable, the structure or object should be poured in one
+operation to avoid leaky joints, but when this is not possible
+precautions should be taken to secure a tight joint between concrete of
+different ages. The surface of concrete which has set must be cleaned of
+dirt and scum down to the true concrete. This surface then should be well
+whetted and painted immediately with a creamy mixture of cement and water
+before placing the new concrete. A good plan, when discontinuing work on
+structures intended to hold liquids, is to embed a 6 or 8 inch strip of
+tin or thin sheet metal to half its width in the concrete so that the
+other half will project into the new concrete.
+
+A wall thick enough to resist the stresses put upon it will generally
+resist percolation of water, but 6 inches may be considered as a minimum.
+
+Contraction and expansion must be controlled to avoid the occurrence of
+leaks. To guard against cracks due to unequal settlement or other causes,
+most concrete designed for water-tightness should be reinforced. In some
+mass work, special contraction joints, as described on page 23 may be
+necessary. Rules for the use of reinforcement and contraction joints can
+not be given, as the requirements in each case vary with the conditions
+to be met.
+
+
+ * * * * *
+
+
+ ORGANIZATION OF THE
+ UNITED STATES DEPARTMENT OF AGRICULTURE
+
+ October 21, 1929
+
+ _Secretary of Agriculture_ Arthur M. Hyde.
+ _Assistant Secretary_ R. W. Dunlap.
+ _Director of Scientific Work_ A. F. Woods.
+ _Director of Regulatory Work_ Walter G. Campbell.
+ _Director of Extension Work_ C. W. Warburton.
+ _Director of Personnel and Business W. W. Stockberger.
+ Administration_
+ _Director of Information_ M. S. Eisenhower.
+ _Solicitor_ R. W. Williams.
+ _Weather Bureau_ Charles F. Marvin, _Chief_.
+ _Bureau of Animal Industry_ John R. Mohler, _Chief_.
+ _Bureau of Dairy Industry_ O. E. Reed, _Chief_.
+ _Bureau of Plant Industry_ William A. Taylor, _Chief_.
+ _Forest Service_ R. Y. Stuart, _Chief_.
+ _Bureau of Chemistry and Soils_ H. G. Knight, _Chief_.
+ _Bureau of Entomology_ C. L. Marlatt, _Chief_.
+ _Bureau of Biological Survey_ Paul G. Redington, _Chief_.
+ _Bureau of Public Roads_ Thomas H. MacDonald, _Chief_.
+ _Bureau of Agricultural Economics_ Nils A. Olsen, _Chief_.
+ _Bureau of Home Economics_ Louise Stanley, _Chief_.
+ _Plant Quarantine and Control C. L. Marlatt, _Chief_.
+ Administration_
+ _Grain Futures Administration_ J. W. T. Duvel, _Chief_.
+ _Food, Drug, and Insecticide Walter G. Campbell, _Director of
+ Administration_ Regulatory Work, in Charge_.
+ _Office of Experiment Stations_ E. W. Allen, _Chief_.
+ _Office of Cooperative Extension Work_ C. B. Smith, _Chief_.
+ _Library_ Claribel R. Barnett, _Librarian_.
+
+
+This bulletin is a contribution from
+
+ _Bureau of Public Roads_ Thomas H. MacDonald, _Chief_.
+ _Division of Agricultural Engineering_ S. H. McCrory, _in Charge_.
+
+
+ U. S. GOVERNMENT PRINTING OFFICE: 1929
+
+
+ * * * * *
+
+
+Transcriber Notes
+
+
+All illustrations were moved so as to not split paragraphs.
+
+
+
+
+
+
+End of the Project Gutenberg EBook of USDA Farmers' Bulletin No. 1279: Plain
+Concrete for Farm Use, by T. A. H. Miller
+
+*** END OF THE PROJECT GUTENBERG EBOOK 59379 ***