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-The Project Gutenberg EBook of Hints on cheese-making, by Thomas Day Curtis
-
-This eBook is for the use of anyone anywhere at no cost and with
-almost no restrictions whatsoever. You may copy it, give it away or
-re-use it under the terms of the Project Gutenberg License included
-with this eBook or online at www.gutenberg.org/license
-
-
-Title: Hints on cheese-making
- for the dairyman, the factoryman, and the manufacturer
-
-Author: Thomas Day Curtis
-
-Release Date: July 27, 2013 [EBook #43323]
-
-Language: English
-
-Character set encoding: ASCII
-
-*** START OF THIS PROJECT GUTENBERG EBOOK HINTS ON CHEESE-MAKING ***
-
-
-
-
-Produced by Mark C. Orton, Martin Pettit and the Online
-Distributed Proofreading Team at http://www.pgdp.net (This
-file was produced from images generously made available
-by The Internet Archive)
-
-
-
-
-
-
-HINTS ON CHEESE-MAKING,
-
-FOR THE
-
-DAIRYMAN, THE FACTORYMAN,
-
-AND THE MANUFACTURER.
-
-BY T. D. CURTIS.
-
-UTICA, N. Y.
-
-ROBERTS, PRINTER, MORNING HERALD ESTABLISHMENT.
-
-1870.
-
-
-Entered according to Act of Congress, in the year 1869, by
-
-THOMAS DAY CURTIS,
-
-In the Clerk's Office of the District Court for the Northern District of
-New York.
-
-
-
-
-INTRODUCTORY.
-
-
-The following pages comprise the series of articles which appeared,
-during the last season, in the columns of the UTICA MORNING and WEEKLY
-HERALD. It is not claimed that they exhaust the several questions
-discussed; but it is believed that they constitute the most practical
-treatise on cheese-making that has yet appeared, and that they embrace
-the leading features and indicate the more advanced methods of the art
-as practiced by the best manufacturers. Every experienced cheese-maker
-may find something in them to object to and criticise, as there is
-diversity of opinion on many, as yet, not definitely settled questions.
-The writer would not check honest and intelligent criticism, if he
-could, but, on the contrary, encourage it. Nor would he have others
-adopt any of the suggestions, methods or practices herein mentioned, if
-they think they have better of their own. He would rather stimulate
-independent thought and action, and urge each to observe closely,
-experiment thoroughly, and be guided by his own experience. Beginners,
-without a complete knowledge of all the branches of cheese-making, it is
-believed, will be able to glean from these pages what will afford
-valuable assistance to them; but they should accept nothing as
-conclusive. There is much to be discovered and learned about
-cheese-making. Those who have worked at the business for years, without
-material progress, are not as likely to make important discoveries or
-improvements as those who now or may hereafter come to a knowledge of
-the subject with fresh minds and faculties newly stimulated. They will
-begin where the old cheese-makers leave off, and ought to be able to
-make advances in the work thus far developed by their predecessors. That
-each may keep his wits about him and add something valuable to our
-present stock of knowledge in regard to cheese-making, is the earnest
-wish of
-
-THE AUTHOR.
-
-UTICA, January, 1870.
-
-
-
-
-CONTENTS.
-
- PAGE.
-INTRODUCTORY, 5
-
-BUILDING CHEESE FACTORIES, 9
-
-PRODUCTION OF MILK, 14
-
-COMPOSITION OF MILK, 18
-
-TAINTS AND ODORS, 23
-
-COOLING MILK, 27
-
-DELIVERING MILK, 31
-
-RECEIVING MILK, 36
-
-BIG AVERAGES, 40
-
-CONDUCTORS, STRAINERS, &C., 45
-
-COLOR, 49
-
-RENNETS, 55
-
-PREPARING RENNET, 60
-
-SETTING, 64
-
-CUTTING CURDS, 68
-
-HEAT, 73
-
-ACID, 79
-
-DIPPING CURDS, 84
-
-SALTING CURDS, 87
-
-TAINTED MILK, 91
-
-CURING, 93
-
-GREASING CHEESE, 95
-
-SKIPPERS, 99
-
-CHEDDAR PROCESS, 102
-
-
-
-
-HINTS ON CHEESE-MAKING.
-
-
-
-
-CHAPTER I.
-
-BUILDING CHEESE-FACTORIES.
-
-
-We frequently receive inquiries from parties who contemplate building
-cheese-factories, regarding certain details which none but those who
-have actual experience can readily carry out. For the benefit of all
-needing such information, we have taken pains to prepare the following:
-
-Small or medium-sized factories now seem to be in order. People do not
-like to carry milk long distances, and this fact undoubtedly accounts
-for the tendency to small factories, conveniently located. We will give
-the size of a building suitable for a dairy of 300 to 500 cows. Let it
-be 80 by 26 feet, with 16 feet posts and two floors. From one end of the
-lower story take 24 feet for a make room, leaving the remainder for a
-curing room. Should more than one vat be used, the make room will need
-to be about six feet larger one way. It may be made so by taking the
-space off from the curing room, or by putting a projection on the side.
-The upper story will be used for curing, but should be partitioned off
-the same as the lower story. The room over the make room should be
-lathed and plastered, and provided with heating apparatus, so as to make
-a suitable place for curing early and late made cheese. The building may
-be cheap, or as expensive as desired.
-
-Either setters and ranges, or the old style tables, may be used. The
-latter, since small-sized cheeses have come in fashion, are the more
-common. They are quite as cheap and convenient, and by using them,
-factorymen avoid the annoyance consequent upon the pretended patent
-right which is claimed on the rails and turners.
-
-We shall not recommend any particular style of vat, since by doing so we
-should seem to condemn others. But we will mention the fact that for
-small factories, vats with self-heaters are preferable and the more
-economical. A self-heater can be set up and run anywhere, with a piece
-of stove-pipe to conduct off the smoke, and the expense of boilers,
-mason-work, etc., is avoided. Five or six cords of maple stove-wood,
-split fine and well seasoned, will run a good self-heater through the
-season.
-
-The appearance of a dairy depends very much on the trueness, as well as
-uniformity in hight, of the cheeses. Good presses and hoops are
-therefore essential, and save a great deal of trouble as well as give a
-great deal of satisfaction. The press, therefore, needs to be made heavy
-and strong, so as not to spring or warp. Let the sill be 14 by 4 inches;
-the beam, 10 by 6 inches; posts, 4 by 14 inches, slanted from the sill
-upward to 10, the width of the beam. The sill and beam should be boxed
-into the posts three-fourths of an inch, and the posts should extend
-above the beam some 4 inches or more. The top of the sill should stand
-about 2 feet from the floor. The space between the sill and beam should
-be 2 feet 4 inches. The lateral space allowed for each hoop should be 2
-feet; and in each space between the hoops the sill and beam should be
-held in place by seven-eighths inch rods of iron. In the first space
-from either end, a single rod is sufficient; the next should have two
-rods, and so on, alternately. The single rod should extend through the
-middle of the sill and beam, and have heavy washers attached to each
-end, to prevent the head or nut from settling into the wood. The double
-rods should go through the edges of the beam and sill, and through heavy
-washers of iron on the bottom of the sill, and through strong straps
-extending across the top of the beam. The presses should be made for
-pressing four or six cheeses, and be made of hard, seasoned timber. The
-screws should be 1-3/4 inch. Of the various kinds of screws introduced, we
-know of none better than the old-fashioned ones, with holes through them
-to receive the bar.
-
-The curd-sink is an important thing in a factory. Its construction is
-always a matter of considerable speculation and perplexity. We will give
-dimensions for one suitable for a factory of the size we have indicated.
-It should be 16 feet long, 2 feet 10 inches in width inside, and 1 foot
-deep. The bottom should be 1-1/2 inch thick, and the sides 1 inch thick.
-The legs should be 3 feet high, extending up the sides, so that the top
-of the sink will be 3 feet from the floor. The sink should be made of
-clear, seasoned pine, and the legs be well braced, with cross and side
-pieces connecting them about 6 inches from the floor. Backs and a cloth
-strainer may be used, or a false bottom with perforated tin strainers
-may be substituted.
-
-The proper hight of the weighing can, of the dumping window from the
-ground, and the best apparatus for unloading, are generally matters
-quite perplexing. The proper hight of the receiving can is that which
-gives a gentle slope to the conductor, as too much current not only
-causes the milk to slop over the sides of the strainer, but drives the
-dirt through the strainer. With vats 3 feet 2 inches high, the platform
-for the scales should be 3 feet 8 inches from the floor.
-
-Of the many appliances used for unloading, none is simpler, cheaper or
-more satisfactory than the crane. Make it of scantling 4 by 4 inches,
-the upright 8 feet long, and the arm 7 feet. Hang it as you would a
-barn-door. Fasten one end of a strong half or three-quarter inch rope to
-the end of the arm; run it through a pully to which is attached the
-tongs; then over a 4 inch pully above, near the end of the arm; run it
-back over a similar pully next to the upright, then down to a 3 inch
-roller, with a crank, at a convenient hight for turning. One end of the
-crank must be sustained by a strong iron strap, bowing outward, in the
-direction of the arm, to admit the roller (about 6 inches long)
-lengthwise, and fastened to the upright above and below.
-
-The window-sill should be not more than two or three inches above the
-edge of the receiving-can, which should stand close to the window, just
-clearing the sill. The road should be eighteen inches below the platform
-on which stand the scales and weighing can. Then the can, when raised
-just enough to clear the wagon-box and wheels, will be of the right
-hight for dumping when swung round to the window. Many make the mistake
-of getting the road too low, which causes the unnecessary work of
-raising the milk 3 or 4 feet by hand before it can be dumped, and wastes
-strength and time, both in raising the can and lowering it back again
-into the wagon after it is emptied.
-
-In building a factory, every provision should be made for cleanliness.
-It should be located near a living spring of water, ranging in
-temperature somewhere between 45 deg. and 55 deg.. There should be sufficient
-water to fill, at all times, an inch pipe, and care should be taken to
-secure a fair head--enough to carry the water above the vats, at least.
-The water should be carried in pipes under the building, along by the
-ends of the vats where it is wanted, with penstocks rising from the
-pipe, to furnish water for each vat. The faucets in the penstocks should
-be all of the same hight--if any difference is made, the one farthest
-from the head might be a quarter or half an inch the lowest. Outside
-should be a penstock, to carry off the superfluous water. The outlet to
-this should be a few inches higher than the faucets in the penstocks for
-supplying the vats with water. This is necessary to secure a flow of
-water in the factory. In freezing weather, and during the winter, the
-penstocks in the factory can be removed, until needed for use, and the
-holes in the pipe beneath plugged up. An extra faucet in one of the
-penstocks at the ends of the vats, inserted high enough from the floor
-to set a pail under, will supply all the necessary water for cleaning
-and other purposes.
-
-
-
-
-CHAPTER II.
-
-PRODUCTION OF MILK.
-
-
-The requisites of good milk have been so frequently and fully discussed,
-that we need not more than briefly advert to them now. The importance of
-good milk, for either cheese or butter, will be conceded, and therefore
-the question need not be argued.
-
-The first requisites of good milk are good cows. But these will
-disappoint their owners if they have not good keep. Plenty of good clean
-hay and pure water, with warm quarters, are indispensable. The
-old-fashioned method of allowing cows, or other cattle, to weather all
-kinds of storms, with a snow-bank for a bed at night, we believe is
-pretty effectually done away with. It has been found that it does not
-pay. It is not yet quite so universally admitted that generous feeding
-is equally advantageous, nor that a warm stable is as much an advance on
-an open, cold one, where the cows stand and shiver throughout the
-twenty-four hours, as a common shelter is an improvement on no shelter.
-Yet, a warm stable, which may be had for a small expense, is decided
-economy, in the saving of food, as well as a comfort to the cows; and
-generous feeding will be found a profitable investment, both by the
-increased flow of milk and by its increased richness. A poorly-kept cow
-will give less milk than a well-kept one, and its poorer quality will be
-more manifest than the diminution in quantity. When turned out to grass,
-if the feed should prove good, it will take the cow weeks to build up
-her system and get in the condition she should have been in at the
-start; and though the quantity and quality of her milk will improve,
-she will reach the time when the mess naturally begins to shrink before
-she will have thoroughly recuperated. After this, the richness of the
-milk will probably be satisfactory. But in case the season should open
-dry and cold, so that the grass starts slowly, and is then followed by
-the hot dry weather of July and August, as is not unfrequently the case,
-a cow that starts "spring poor" will scarcely get in good condition
-before the grass is nipped by the fall frosts and it becomes necessary
-to begin to fodder.
-
-There is a marked difference in the quality of the messes of milk
-delivered at a cheese-factory. The use of the lactometer and
-cream-gauges will show this. It will be an interesting experiment, for
-cheese-makers who never tried it, to test in this way the quality of the
-milk delivered by the different patrons, and then ascertain the style in
-which each keeps his cows, the character of the pastures of each, the
-kind of water which the pastures afford--whether brook, river, swamp or
-spring--and to note any other facts and conditions which may be apparent
-or may suggest themselves. It will be found, we think, that bad
-wintering and poor pastures have as much or more to do than anything
-else with the production of poor milk. No breed of cows nor selection of
-a dairy can wholly counteract these evils. The yield of milk will
-undoubtedly be greater and better with some cows than with others; and
-so with naturally good cows, good wintering and pasturing will show
-quite as marked improvements.
-
-We have in our mind an instance where, at the opening of a
-cheese-factory, only a few of the farmers, having the largest dairies,
-delivered milk. They were all men who fed their cows well during the
-winter, and gave them meal before and after coming in. The result was
-an astonishingly large yield of cheese from milk at that season of the
-year. But as the messes increased, and milk from dairies poorly-kept
-came in, the yield of cheese in proportion to the number of pounds of
-milk steadily diminished. The lactometer and cream-gauges showed that
-the poorest milk came from the poorest-kept cows.
-
-The forepart of the season proved a cold and wet one, which made the
-grass more juicy and less nutritious. This, with the accidental or
-intentional watering which the milk got from the rain falling in the
-cans, either at home or on the road, was also believed to decrease the
-yield of cheese. It appeared that milk coming long distances through the
-rain, other things being equal, showed more water than that brought
-short distances. Manifestly, some sort of shelter to the cans should be
-devised, to be used both at home and on the road, during rainy
-weather--and the same for keeping off the rays of the sun, in fair
-weather, is equally desirable.
-
-All through the season, in the instance referred to, there was a marked
-difference in the quality of the milk of the well-kept and of the
-poorly-kept dairies. Swampy pastures also seemed to impoverish the milk.
-Those pastures that were dry, with pure water accessible, appeared to
-produce the richest milk. While the milk of the best dairies, on being
-tested, would indicate a yield of a pound of cheese to eight or nine
-pounds of milk, the milk of others would not yield a pound of cheese to
-less than eleven or twelve pounds of milk. The average number of pounds
-of milk for a pound of cheese, during the season, was about 9.9.
-
-In the foregoing, will be seen a manifest objection to the factory
-system, as at present conducted. The quality of the milk delivered is
-nowhere taken into consideration. The man who has a well-selected dairy,
-keeps it well, and delivers milk that will turn out, for the season, a
-hundred pounds of cheese for every nine hundred pounds of milk, gets no
-more returns for a given number of pounds of milk than the man who
-delivers milk so poor that twelve hundred pounds of it will not make
-more than a hundred pounds of cheese, or the same as the former's nine
-hundred pounds. There is a difference of about twenty-five per cent, in
-the quality of the milk turned out by the good and the poor dairies,
-one-half of which the owner of the former loses, and the other half of
-which the owner of the latter gains, by getting his milk made up at the
-factory. Some means should be devised for remedying this piece of
-injustice, if the better class of dairies is to be retained by the
-factories.
-
-
-
-
-CHAPTER III.
-
-COMPOSITION OF MILK.
-
-
-The composition of milk, though frequently discussed, is not generally
-well understood. It is quite variable, not only in the milk from
-different cows, but in that from the same cow at different times, and in
-different conditions, but especially at different seasons of the year.
-It is more buttery in winter, and more cheesy in summer. A cow milked
-three times a day would give more in quantity but poorer in quality,
-than if milked twice; while one milked twice a day will yield more milk
-than if milked once a day, but one milking a day would be the richer.
-The first milk drawn from the udder is more watery than what follows;
-the last is the richest. The accumulation of milk in the cow's bag is
-influenced by the law of gravitation. The water being the heaviest
-ingredient, settles to the bottom, and is the first milked; the cream,
-which is the lightest, rises, and is the last milked. That is to say, a
-partial separation takes place in the udder, sufficient to make the
-"strippings" some ten or twelve times as rich in butter as the first
-milk drawn. We would, therefore, infer that the first third contains the
-most water, the second third the most cheese, and the last third the
-most butter. There is said to be a difference in the milk drawn from the
-compartments of the udder of the same cow, or from different teats.
-
-The variation in the composition of milk, of course, is indicated by
-different chemical analyses, no two of which can be found to exactly
-agree. We give an analysis by HAIDLEN. He found that the specimen
-contained, in 1,000 parts, 873 parts of water, 30 of butter, 48.2 of
-cheese, 43.9 of sugar of milk, 2.31 of phosphate of lime, .42 of
-magnesia, .47 of iron, 1.04 of chloride of potassium, and .66 of sodium
-and soda. Other chemists have found albumen among the constituents of
-milk, and this ingredient is believed, by many, to be the one that first
-commences decaying, in hot weather, and produces, "tainted" milk,
-"floating" curds, and "huffy" cheese. Skimmed milk has been found, in
-some instances, to contain as high as 97 parts of water in 100, and only
-3 per cent. of solids, or cheesy matter. "Swill milk" has been found to
-contain as low as 1-1/2 per cent. of butter. An analysis of the first milk
-taken from a cow's bag after calving, showed it to consist of 15.1 per
-cent. of caseine, or cheese, 2.6 of butter, 2 of mucous matter, and 80.3
-of water. Ordinary pure milk will average about 12-1/2 per cent. of cream.
-But it is not unfrequently found to yield 15 to 20 per cent., and even
-as high as 25 per cent. of cream has been obtained. If milk yields less
-than 10 per cent. of cream, it is below the average, and unprofitable
-for butter-making.
-
-We know of no single instrument that will at once indicate the quality
-of milk. What is called the lactometer, but is properly a hydrometer,
-will indicate the density of milk, and if its specific gravity in a pure
-state be known, it will show the amount of water added, if any. On an
-average, milk is about 4 per cent. heavier than water. That is, a
-hydrometer with a scale graded at 100 for milk at 60 deg. Farenheit, ought
-to sink to 96 in water. The variation in the density of milk will be
-shown by an experiment given by CHARLES L. FLINT, in his "Milch Cows and
-Dairy Farming." He says:
-
-"For the purpose of showing the difference in the specific gravity of
-different specimens of pure milk, taken from the cows in the morning,
-and allowed to cool down to about 60 deg., I used an instrument graduated
-with the pure milk mark at 100, with the following results: The first
-pint drawn from a native cow stood at 101. The last pint of the same
-milking, being the strippings of the same cow, stood at 86. The mixture
-of the two pints stood at about 93-1/2. The milk of a pure bred Jersey
-stood at 95, that of an Ayrshire at 100, that of a Hereford at 106, that
-of a Devon at 111, while a thin cream stood at 66. All these specimens
-of milk were pure, and milked at the same time in the morning, carefully
-labeled in separate vessels, and set upon the same shelf to cool off;
-and yet the variations of specific gravity amounted to 25, or, taking
-the average quality of the native cow's milk at 93-1/2, the variations
-amounted to 17-1/2."
-
-It will be seen, by these experiments, that the richer the milk in
-butter, the less the specific gravity, thin cream being 30 deg. below the
-water mark. The richer the milk in caseine, or cheese, the greater the
-specific gravity, the milk of the Devon indicating 15 deg. above the water
-mark. Watering milk will of course reduce the specific gravity of milk
-rich in cheese, and by this means it can be made to indicate the average
-density of pure milk. In the same way, milk rich in butter may have its
-specific gravity increased until it nearly reaches that of water, but no
-amount of watering can make it indicate over 96 deg., which is the figure
-given for pure water. A little salt, or other ingredient, may be added
-to bring the density up to the pure milk mark. So the blueness of milk,
-produced by either skimming or watering, may be removed by the use of
-burnt sugar, which will give it a rich color. Or annotto may be used
-for the same purpose. Many expedients have been resorted to, from time
-to time, by the dishonest, for the purpose of disguising the
-impoverishment of milk by skimming and watering.
-
-"But," says some one, "why tell dishonest men how they can skim and
-adulterate their milk?" We have not done so. We have told honest men
-some of the practices of the dishonest, with the view of enabling them
-to detect the fraud. True, the hydrometer is not an accurate or legal
-test; but it shows the exact density of the milk tried, and this is a
-very important point. When you have decided this, by the use of the
-cream-gauges, you can determine the amount of cream; and if you let the
-milk stand until it coagulates, and the cheese separates from the whey,
-you can tell the relative proportion of water and cheese. This may be a
-somewhat slow and clumsy process, but it is nevertheless decisive, and
-often repays the trouble. Foreign substances, so far as not held in
-solution by the water, or not entangled in the cheese or cream, will
-settle at the bottom of the glasses. Besides, with these evidences to
-start on, the ways of a suspected person can be watched, and he often be
-caught in the very act of violating the law, which we quote below:
-
-
- Sec. 1. Whoever shall knowingly sell, supply, or bring to be
- manufactured to any cheese manufactory in this State, any milk
- diluted with water, or in any way adulterated, or milk from which
- any cream has been taken, or milk commonly known as skimmed milk;
- or whoever shall keep back any part of the milk known as
- "strippings;" or whoever shall knowingly bring or supply milk to
- any cheese manufactory that is tainted or partly sour from want of
- proper care in keeping pails, strainers, or any vessel in which
- said milk is kept, clean and sweet, after being notified of such
- taint or carelessness; or any cheese manufacturer who shall
- knowingly use, or direct any of his employes to use, for his or
- their individual benefit, any cream from the milk brought to said
- cheese manufacturer, without the consent of all the owners thereof,
- shall, for each and every offense, forfeit and pay a sum not less
- than twenty-five dollars, nor more than one hundred dollars, with
- costs of suit, to be sued for in any court of competent
- jurisdiction, for the benefit of the person or persons, firm or
- association or corporation, or their assigns, upon whom such fraud
- be committed.
-
-
-
-
-CHAPTER IV.
-
-TAINTS AND ODORS.
-
-
-Whatever be the grade of cows and the quality of milk, much depends upon
-its management. A good deal of care and attention are requisite for the
-attainment of the best possible results with such milk as we may have to
-work up. But before we come to the process of milking, let us look a
-moment at the effect of food in regard to taints and the flavor of milk.
-
-It is now universally conceded, that the flavor as well as the quality
-of the milk depends very materially upon the food of the cow. Coarse
-swamp-grasses and weeds do not produce as rich or sweet milk as clover,
-timothy and red-top, grown on dry upland soil; while swamp-water gives a
-ranker flavor than the sweet spring and brook-water of hilly regions.
-Leeks are not the only weeds which taint the milk before it is taken
-from the cow. All rank vegetable growths lend a similar influence to
-injure flavor. Indeed, that which the cow eats is what she makes the
-milk of, and if these offensive things are taken into her system, she
-cannot be expected to turn out milk that will not partake of their
-qualities, any more than a man can be expected to make sweet cider of
-sour apples by running them through the mill and press. Even the
-atmosphere which the cows breathe affects the flavor of the milk.
-Carrion in the lot where the cows feed has been known to impart its odor
-to the milk of the dairy. Dirty stables and barnyards, the odor of which
-is breathed by the cows, makes the milk "taste of the barnyard," as the
-common expression goes.
-
-It becomes of the greatest importance, therefore, that cows should have
-clean, sweet pastures to feed in, and clear spring or brook-water to
-drink; also, that they should have clean, well-ventilated stables to
-stand in, and be milked in clean yards or stables, as free from all
-taints and bad odors as possible. The cows should not be heated by
-hurried driving with a dog, or by a man or boy on horseback, as this
-fevers the milk, giving it an unwholesome quality, leading to rapid
-decay as well as producing bad flavor.
-
-And, if quantity as well as quality is to be attained, pastures must
-contain plenty of feed, so that the cow can soon fill her stomach and
-then lie down or stand in the shade and ruminate at ease, instead of
-working constantly from morning to night to gather food enough to
-satisfy her. She must have water handy, instead of away back in some
-retired corner of a large pasture, as she naturally wants to drink a few
-swallows quite often, in warm weather, but will go until she gets
-excessively dry and feverish before she will travel a long distance to
-get water. When thus very dry, she drinks an inordinate quantity, which
-makes her feel heavy and uncomfortable--and whatever annoys a cow
-lessens the flow and reduces the quality of the milk.
-
-A little reflection must make these things apparent to every reasoning
-mind. Cows must have plenty of clean, wholesome food and pure water, and
-must be every way made comfortable and contented, if the largest flow
-and best quality of milk is expected. The cow is sure to show, not only
-her own naturally good or bad qualities, but her keep and care, in the
-milk pail. There is no cheating her. She will make a corresponding
-discount or dividend on every iota of ill or good treatment she
-receives. In this, she is an exact accountant, and she will insist upon
-keeping the account square.
-
-Milk requires not only favorable conditions for its production, as above
-indicated, but needs great care and cleanliness after it is drawn from
-the cows. A foul yard or stable will impart its odors to the milk.
-Uncleanliness in milking not only gets filth into the milk, but taints
-and injures its flavor. Some, for this reason, recommend washing the
-cow's bag before milking. But if this washing is done with cold water by
-the milker, it is quite likely to consume time, cool the bag and cause
-the cow to hold up a portion of the mess. Experience shows that the
-quicker the milk can be drawn, after the operation is commenced, the
-better the yield. If washing is done, it should be with warm or tepid
-water, and be the work of one person, who should go through the whole
-dairy in advance of the milkers. But, in our opinion, where the stable
-or yard is kept clean, a careful brushing of the bag with the hands
-before beginning, and care in holding the pail a little toward you from
-under the teats, will obviate all the evils of uncleanliness from
-milking; and, certain it is, where all the surroundings are dirty, no
-amount of washing the cow's bag will get rid of the bad effects of the
-odors arising from the filth. Clean quarters for milking are
-indispensable to the furnishing of sweet, nice-flavored milk.
-
-Cleanliness in all the pails, cans, strainers, and whatever comes in
-contact with the milk, is equally necessary. Thorough washing, not
-omitting the use of soap, scalding and airing, are the only things that
-will keep them sweet and free from taint. All implements and utensils
-should be as free from sharp corners as possible, as these are difficult
-to clean, and taints are apt to be left in them to come in contact with
-the new milk and infect it, as a small quantity of yeast leavens a batch
-of bread. The milk will, therefore, soon begin to ferment, producing one
-of the worst conditions which the cheese-maker has to contend with, and
-rendering it impossible for him to make firm, clean-flavored cheese of
-the milk. In no case should wooden vessels be used for milk. The wood
-will absorb the milk, and no amount of washing and scalding will get it
-entirely out. What remains will get frowy and impart its infection to
-the warm milk and cause it to rapidly taint. Tin vessels are the best of
-anything yet devised, and are recommended universally by the best
-dairymen and by the American Dairymen's Association. Those with pressed
-or round bottoms, having no inside angles for ferments to collect in,
-are preferable. These can be obtained for a trifle if any more money
-than common tin pails cost, and should receive the preference of
-dairymen when purchasing.
-
-In short, the greatest care should be taken to have all things strictly
-clean--not only those that come in contact with the milk, but those
-surrounding it. The milkers should be as clean, careful and expeditious
-as possible, avoiding all unnecessary or unusual motions, and everything
-calculated to alarm or excite the cows. Then, if the cows have had
-proper food, drink, care and treatment, there is little reason to
-apprehend anything objectionable in either the quantity or quality of
-the milk.
-
-
-
-
-CHAPTER V.
-
-COOLING MILK.
-
-
-The management of milk, when once obtained, is the great practical
-consideration with the farmer and cheese-maker. But the first handling
-and care devolve upon the farmer; the cheese-maker's duties begin with
-the delivery of the milk at the factory. Much, very much, depends upon
-the treatment of the milk after milking, and the consequent condition in
-which it is delivered. We will therefore begin at the stable or yard and
-follow the milk through all its stages, until it is run into the
-weighing-can.
-
-Previous suggestions as to cleanliness, etc., being adopted, we find the
-hot milk in the pails ready to be strained into the can standing on the
-platform or in the wagon. We say "strained," because this is necessary
-to absolute cleanliness, which affects the flavor, though at some
-factories the patrons are directed not to strain the milk, for the
-reason that poor care is so often taken of the strainer, and the keeping
-of the strainer drawn tight over the top of the can prevents cooling and
-hastens taint. For this reason, we would recommend the use of
-strainer-pails, unless the cloth strainer can be stretched above the can
-so as to allow the heat to escape and the cool air to come in. These
-precautions should be observed, most certainly, if no means is adopted
-for cooling the milk before starting for the factory.
-
-The subject of cooling and airing milk has long been earnestly
-discussed, and the importance of cooling, at least, we believe is
-universally conceded. But how is this end to be attained, with the
-thermometer indicating an average temperature of 80 deg., and perhaps
-higher? The first and simplest suggestion is to set the can in a tub of
-cold water--cold spring or well-water, or iced water--and to give the
-milk frequent agitation with a dipper or other convenient article, care
-being taken to stir it from the bottom, as the cold milk naturally
-settles, and of course the hot milk lies on the top. Gentle agitation
-secures the advantage, also, of preventing the cream from rising. This
-makes trouble, and consumes a little time, but we believe the result
-will well repay both.
-
-The milk-can should, by all means, be kept out of the sun's rays, and in
-a clean airy place. As to the importance of airing milk, there is a
-difference of opinion. Some assert that the airing is beneficial only so
-far as it assists in cooling, and that if we can succeed in cooling the
-milk down to 60 deg., or thereabouts, immediately after milking, we shall
-attain all the good results apparent from exposure to the air. All the
-"animal odors," they say, disappear. Be that as it may, it is scarcely
-possible to cool milk without more or less exposure to the atmosphere,
-and we have never heard it claimed that any bad consequences follow this
-exposure. It is possible, however, that it may more rapidly absorb
-oxygen, and thus sooner sour. The probability is, that any process which
-will secure the proper cooling will also afford the necessary exposure
-for the escape of all animal or other odors likely to pass off in the
-form of gas. Therefore, practically, it is of very little importance
-whether we consider the question of airing milk, in any of the stages of
-its management. So we will first look after the processes which secure
-known advantages.
-
-Several inventions for the purpose of cooling milk have made their
-appearance within the past year or two. Some for the use of factories,
-which seem to work quite satisfactorily, and others for the use of
-farmers, none of which, we believe, have yet been received with much
-favor. They are mostly too complicated, if not too expensive, and too
-difficult to keep clean, to ever become generally adopted. Yet, enough
-has already been developed to convince us that the desideratum, of a
-satisfactory apparatus for cooling milk as fast as, or soon after, it is
-taken from the cow, can be realized. The great trouble is, to make
-farmers use it faithfully, if at all.
-
-The cooling of milk as fast as milked, or very soon afterward, is the
-great question now presented to farmers and cheese-makers. It is of
-quite as much and more consequence, than keeping it cool at the
-factory--for milk is often so far advanced in decomposition, if not
-actually sour or tainted, when received, that it is impossible to work
-it up satisfactorily. Some Yankee must give us a simple and cheap
-apparatus that will effect the desired result. Such an invention will
-greatly improve the quality and increase the consumption and price of
-American cheese. But, in the absence of anything better, the can set in
-a tub of water and the milk frequently stirred, would be a great
-improvement on starting for the factory with hot milk. If the water can
-be made to constantly run into the tub, fresh and cool, as the warm
-water runs out, so much the better. Another improvement would be some
-kind of wagon-cover, permitting the air to pass under it, to keep off
-the sun in clear weather and keep out the rain in wet weather. The hot
-rays of the sun, pouring on a can of milk for the distance of two or
-three miles, perhaps--especially if the milk is not cooled before
-starting--cannot fail to do it serious injury. Milk thus exposed often
-has a very offensive smell when it reaches the factory-door. This shows
-that it is already tainted and in a condition to injure the good milk in
-the vat into which it is run, and cause a porous or "huffy" curd.
-
-The question as to the effect of suddenly cooling milk has been somewhat
-discussed; also as to how low a temperature is beneficial. Experiments
-are necessary to definitely and satisfactorily settle these questions.
-Our impression is that, if ice is not used, there is no danger of
-cooling milk too suddenly or of getting it too cool. But where ice is
-used, especially if permitted to come in contact with the milk, or even
-to be separated from it only by a thickness of tin, there is danger of
-chilling the particles of milk in immediate contact with the cold
-surface, and causing them to prematurely decay. This would, of course,
-injure the keeping qualities of the rest of the batch. So far as the
-suddenness of the operation is concerned, we doubt if it would have any
-material effect, one way or the other. But where any portion of the milk
-is chilled, whether the whole batch of milk be slowly or suddenly
-reduced in temperature, we should expect it to injure the flavor and
-keeping qualities of the cheese. Some experiments, like the one made and
-related by Mr. FARRINGTON, of Canada, at the last Convention of the
-American Dairymen's Association, would seem to favor the conclusion,
-that suddenly reducing the milk to a low temperature is unfavorable to
-the production of the best quality of cheese. More experiments, as we
-have previously suggested, are necessary to finally settle these
-questions. But of the importance of cooling milk down to as low a
-temperature as 60 deg. to 65 deg., there can be no doubt; and there need be no
-fear of milk being cooled rapidly enough to injure it where only water
-is used in the process of cooling.
-
-
-
-
-CHAPTER VI.
-
-DELIVERING MILK.
-
-
-Very little attention is usually paid to carrying milk to the factory.
-Too many pour the hot milk into a can standing on a wagon or platform,
-in the broiling sun, put on the cover, which fits almost air-tight, as
-soon as through, and then haul it in this condition, without any shelter
-or protection from the sun's rays, to the factory. It is sometimes drawn
-two or three miles in this way. Or, as is often the case, it is left
-standing on the platform, covered air-tight, until the milk-wagon comes
-along. Whether taken on the wagon at the beginning of the route, or left
-standing on the platform at the last end of the route, it broils in the
-sun an hour or two, with the animal heat all in it. If drawn a long
-distance, it is pretty well churned, in addition, and thus a separation
-of the butter takes place which no ingenuity of the cheese-maker can
-remedy; but when the result is seen in the cream rising on the whey-vat,
-anathemas are heaped on his head. Where the milk stands quiet on the
-platform, the cream rises and forms an air-tight covering over the top
-of the milk, which soon taints next to the cream. And whether standing
-still or riding in a tight can, exposed to the sun's rays, without the
-animal heat having been expelled, it is scarcely possible to avoid
-taint.
-
-In this way, the manufacturer is furnished with perhaps fifty or
-seventy-five messes of milk, all more or less tainted, or at least
-progressed in decomposition, whether any offensive odor is perceptible
-or not. He has these to cool off and keep over night--often with poor
-facilities for cooling--for proprietors of factories are too often
-ignorant of the importance of providing ample means for cooling, or are
-too eager for large profits on small investments, to furnish them. So
-the operator dips and stirs away at the decomposing mass until ten or
-eleven o'clock, if not later, and finally yields to "tired nature's
-sweet restorer, balmy sleep," to rest his weary muscles and care-worn
-brain--exhausted, perhaps, by months of incessant toil seven days every
-week. By five the next morning he must be on hand, to receive the
-scattering messes of milk. At seven or eight o'clock comes the rush.
-Then the messes begin to drop off, and by half-past nine or ten o'clock
-the last steaming batch, with an unmistakable rotten-egg smell, makes
-its appearance.
-
-Now, what has the cheese-maker got on his hands, some sweltering
-morning, during the season when it is "too hot to make butter," and
-people kindly draw their dairy liquids to the cheese-factory? Why, on
-rising in the morning and rubbing open his eyes, he breaks the cream on
-his milk. The under surface has a sickish, sour smell, which tells him
-very plainly that it cannot be worked up too soon. But what is he to do?
-The answer is plain enough: Run into this fermenting mass an equal
-quantity of the same hot stuff which he received the night before! What
-will be its condition by the time he gets through? No matter! It is his
-business to make cheese of it. He is employed for that purpose. If the
-cheese does not prove of the first quality, every patron who furnishes
-him stinking milk will have strong suspicions that he does not
-understand his business! And some even insist that the cheese-maker
-shall pay for all the poor cheese! But any man who is fool enough to
-make such an agreement, ought to suffer, at least one season. The
-thought of it, however, is almost "enough to make a minister swear."
-And, by the way, we have been told of one instance where a minister left
-the pulpit and took to the cheese-factory--probably for the purpose of
-practically learning a lesson of patience. He was simple-minded enough
-to agree to pay for all the poor cheese. He soon found his salary was
-not equal to such a demand. So he set himself about watching the
-weighing-can, to keep out the bad milk. This was a Herculean task he had
-not counted on. We are not informed whether he swore or not; but he
-actually took his station outside, with a heavy rod of iron, which he
-was compelled to use, on one or two occasions, to keep the patrons from
-running rotten milk into the weighing-can! His experience was an
-instructive one, and ought to be a warning to all ambitious clergymen,
-as well as to innocent-minded cheese-makers!
-
-We do not mean to say, that the patrons of all factories are as bad as
-above indicated, nor that they are no better on an average. But we do
-mean to say, that too many are very careless, and that almost every
-factory has a few patrons whose milk is apt to be in a bad condition
-when delivered. Besides, while we hear frequent complaints about bad
-milk, we never hear of any one's delivering milk in too good a
-condition. Patrons need have no fears of this, and may take it for
-granted that they cannot take too much pains with milk, both in point of
-cleanliness and of keeping it out of the hot sun and expelling the
-animal heat. We should expect to find, if a careful investigation were
-made, that the most unsuccessful factories are those where milk is
-delivered in the worst condition, while the successful ones are those
-where patrons are more careful and the milk received is generally good.
-More often depends on the milk than on the cheese-maker. We have heard
-it remarked, that "almost anybody can make good cheese of perfectly
-sweet milk;" but it is a smart chap indeed who can make good cheese of
-poor milk. Every cheese-maker will appreciate our remarks, and we hope
-they may not be altogether lost on some patrons.
-
-It will not, as a general thing, pay to draw milk over two or two and a
-half miles, for two reasons: First, it consumes too much valuable time,
-and next, it churns the milk too much and keeps it too long shut up
-tight and exposed to the hot atmosphere, if not the sun. If milk,
-however, were thoroughly cooled as soon as milked, and then carried on
-easy springs over a smooth road, there is little doubt that it might be
-drawn four or five miles without much injury, but the expense would be a
-serious objection to going so long a distance.
-
-Cans that hold over a barrel will be found inconvenient. It is better to
-use two smaller ones, that can be easily handled, than one very large
-one. They will cost but little more, and will last considerably longer,
-as the strain on them will be less. A large can is made of the same
-material, and is but little if any stronger from additional bracing and
-staying, and is liable to spring aleak.
-
-As to the use of faucets, it is generally objected to by cheese-makers,
-as too little pains is taken by many to keep them clean. Their use is,
-therefore, discarded as far as possible, and we believe cans are
-generally made without them. Yet, some factories still continue
-receiving milk through conductors, where, of course, faucets are
-necessary. They are also a convenience to the patron, in many instances,
-where the can may be used for other purposes than holding milk. It is,
-therefore, not likely that their use will ever be entirely done away
-with. But, if neatly and smoothly put in, and care is observed in
-cleaning them, there can be no serious objection to them. Small faucets,
-however, should never be tolerated. Nothing smaller than inch-and-a-half
-or two-inch faucets should be put in. These are easy to clean, and
-greatly facilitate emptying. A small spiteful stream is a nuisance, and
-causes a waste of time at the factory door where expedition is what
-everybody wants, and is what is needed. If you use a faucet, use a large
-one, and keep it scrupulously clean.
-
-
-
-
-CHAPTER VII.
-
-RECEIVING MILK.
-
-
-Most factories now unload milk by the use of cranes or some other kind
-of tipping apparatus. Some of the older factories--there are no very old
-ones--continue the use of conductors for transferring the milk to the
-weighing-can. This is the easier but the slower way, and necessitates
-the use of at least double the number of weighing-cans that are required
-by the crane. Besides, in the use of conductors, there is the constant
-inconvenience of standing out in the rain, in wet weather, to hold the
-conductor, while there is more or less liability to accident from the
-backing up or starting of the team. Conductors are mean, even
-impossible, things to clean; and their use, when there is a rush of
-teams, requires a second man or boy to hold them, while the first does
-the weighing and makes the necessary entries on the milk-book. If sixty
-to eighty messes are to be received, at least two weighing cans will be
-necessary. But by the use of a crane, one weighing-can will do the same
-work--always provided it has a faucet of not less than three inches in
-diameter, so that the can may be emptied while a team is driving up and
-the patron's can is being grappled and elevated ready for tipping. A
-large faucet is of equal advantage when conductors are used, and, in
-that case, every patron's can should be furnished with at least a
-two-inch faucet, to facilitate the transfer of milk to the weighing-can.
-
-The use of the crane is, of course, not entirely free from accident. The
-strain on the can, when full, is very great, and it is liable to spring
-aleak, unless well made. But cans made with reference to this use are
-now furnished with crowning or with patent bottoms, and are so well
-hooped and braced that no serious accidents of this kind are likely to
-occur. A can-ear, or a rope long in use, may break. There may be
-carelessness in hooking on to the can, and the milk may be slopped or
-spilled by letting a full can turn over too soon, or by too suddenly
-letting the milk dash into the weighing-can. All these operations
-require care and experience; but, with proper management, the loss from
-accident, during a season, will be very slight--perhaps nothing at all.
-
-Great care should be taken in weighing milk, to not only weigh it right,
-but to make the patron feel that his milk is honestly weighed, and that
-he is likewise honestly credited on the milk-book. Much suspicion and
-hard feeling are liable to spring up, if the man who weighs the milk has
-the appearance of being hasty and careless--especially if he should be
-ill-natured and disagreeable in his manners. And it may not be out of
-place here to remark, that good manners and a spirit of accommodation
-are no more out of place in a cheese-factory than anywhere else. Among a
-large number of patrons, it would be strange if there were not
-disagreeable, ill-mannerly men; but a man who retains his
-self-possession and always acts fairly and talks reasonably, will seldom
-fail to get along tolerably well and retain the good will of all. It is
-the right of the patron to know that his milk is correctly weighed and
-credited, and every reasonable facility should be afforded him to
-satisfy himself that he is fairly dealt with.
-
-It becomes the duty of one receiving milk to see that it is delivered in
-proper condition. Experience, a good eye and a good nose, are all
-useful assistants. Even with the use of all these, messes will sometimes
-get into the vat that never ought to be there. But when a patron's milk
-is found not to be right, it is not necessary to insult or abuse him,
-nor to make a general exposure of him. Neither law nor duty requires
-this. He should be kindly informed of the fact, told what the matter is
-with his milk and what he had better do to remove the evil. If you do
-not wish to take the mess, you can express your regrets at his
-misfortune, and show him that it would cause great damage, some of which
-must necessarily fall on himself. If the mess is objectionable, but will
-pass, give him notice that you will be obliged to refuse it in future,
-if not in a better condition. When you have done this, more words with
-him are unnecessary, and you have all the advantage, for the law and the
-community are on your side. But, with a reasonable man, it will not be
-necessary to more than call his attention to the fact that his milk is
-bad. The cause may be the result of accident or oversight on the part of
-his help, and he will at once set himself to work to apply the remedy.
-The importance of delivering milk in good condition is more and more
-acknowledged every year, and not a few patrons pride themselves on
-delivering as good milk as any of their neighbors. It is well to
-encourage this feeling by giving every man credit who takes pains with
-his milk. Nothing is worse than wholesale denunciation and fault
-finding. It only discourages many, creates bad feeling, and makes an
-up-hill road a rough one as well. A cheese-maker needs friends, if
-anybody does; and if he does not get them among his patrons, he is not
-likely to get them at all. In that case, his seven days a week of hard,
-thankless toil and care are likely to weigh heavily on body and mind.
-
-The greatest difficulty is usually experienced in old factories, where
-the conveniences are not generally up to the more modern mark, and
-patrons fell into bad habits before experience had developed a better
-knowledge of the requirements of cheese-making. New patrons will submit
-to be trained, and a sensible cheese-maker, who knows what he wants, can
-generally get them to do almost anything at the opening of a new
-factory. In this way, he can discipline them and get them in the habit
-of taking good care of their milk. But, in an old factory, where
-everything started off badly, the old adage, that "it is hard to learn
-old dogs new tricks," is apt to be exemplified. They dislike
-innovations, think a new man, who wants to be particular, wishes to put
-them to useless trouble, and they are not disposed to gratify him, but
-rather to growl at him, and feel that what was good enough for others is
-good enough for him. Such conduct is all wrong, and those who are guilty
-of it stand in their own light.
-
-
-
-
-CHAPTER VIII.
-
-BIG AVERAGES.
-
-
-It is the custom in many factories to balance the scales so that a pound
-or so is taken out of each mess, in order to help make "a big average"
-for the season. That is, every mess is made to weigh a pound or so less
-than its actual weight, and is so entered on the book. In this way, if
-sixty or seventy messes are received, the cheese-maker has that number
-of pounds of milk more to make up than is charged against him. This
-amount twice a day would enable him to turn out some twelve or fourteen
-pounds of cheese more than he ought to if he received no more pounds of
-milk than he gives credit for on the milk-book. Thus he makes it appear
-to the patrons, and publishes it ultimately to the world, that he uses
-less pounds of milk in making a pound of cheese than is the actual fact.
-In common phrase, he "makes a big average."
-
-Let us illustrate a little. Suppose ten hundred and ten pounds of milk
-are delivered in ten messes. The entry on the book is one thousand
-pounds. Out of this he makes one hundred and one pounds of cured cheese.
-If the milk had been correctly weighed, the fact would appear that he
-made one pound of marketable cheese for every ten pounds of milk. But it
-really appears that it took a fraction less than ten pounds of milk, or
-9.9 pounds, for a pound of cheese. This is the advantage which he has,
-in the eyes of the community, over the maker who gives honest weight.
-This is the reward of his petty dishonesty.
-
-In justification of this, it is argued that it keeps up not only the
-reputation of the maker but the reputation of the factory, while it
-wrongs no one, since the patrons get all the cheese, or its equivalent
-in money, and all are served alike. We admit that the patrons get all
-the products of the milk, but let us see for a moment whether all are
-treated fairly. Every patron has a pound of milk deducted from each
-mess. SMITH brings a hundred pound mess, and is therefore docked one
-hundredth part of it. JONES, with only one cow, delivers a ten pound
-mess, and is docked one-tenth of it. Thus, at the end of thirty days,
-each has delivered sixty messes. SMITH has delivered 6,000 pounds and
-been credited for 5,940. JONES has delivered 600 pounds, and got credit
-for 540. If ten pounds of milk make one pound of cheese, the account
-ought to stand thus:
-
-
- Smith, 6000 lbs. milk, 600 lbs. cheese.
- Jones, 600 lbs. milk, 60 lbs. cheese.
- ---
- Total, 660
-
-
-But, under the system of deducting a pound from each mess, in order to
-show a "big average," the account really stands thus:
-
-
- Smith, 5,940 lbs. milk, 605 lbs. cheese.
- Jones, 540 lbs. milk, 55 lbs. cheese.
- ---
- Total, 660
-
-
-At twenty cents a pound for cheese, JONES, because he is poor and
-delivers a small mess, loses just one dollar on his month's milk, and
-SMITH, because he is better off and has a bigger mess, gets the dollar
-added to his profits. This, in plain figures, is the result of deducting
-weight in order to show a "big average." Let no one who reads this do it
-again. He can no longer plead ignorance, and continue to rob PETER for
-the benefit of PAUL, under the supposition that he is treating all alike
-and fairly.
-
-Unquestionably, something should be allowed for the difference between a
-dry and a wet can. The amount is trifling, and can be got at by
-balancing the scales immediately after running out a can of milk. But,
-when the scales are balanced with a wet can, they will not balance
-exactly when the can is dry; and whoever delivers the first mess and
-wets the can will suffer a slight loss, unless care is taken to give
-good weight. The variation will generally not be more than a quarter of
-a pound or so, and can be nearly enough approximated by attention to the
-fractions of a pound denoted by the scales.
-
-Of course, in weighing milk, only the full pounds can be counted and
-credited, the fractions going to make up full weight. As quick weight is
-demanded in selling cheese, milk when received should be weighed in the
-same way. This is fair, and ought to be satisfactory to all. But whether
-quick or slow weight is given, let it be honest. In the long run,
-"honesty is the best policy" in weighing milk as well as in other
-transactions; and, in this case, it is absolutely essential to justice.
-A little deduction or variation on a single mess, is of small
-consequence; but "many mickles make a muckle," and when the variation
-from a correct standard is constantly in one direction, after a while it
-amounts to a noticeable quantity.
-
-Occasionally a mess of milk will get run into the vat without weighing,
-by the weigher forgetting to close the gate or faucet. When an accident
-of this kind happens, there is no fairer way than to give credit for an
-average mess as compared with the messes at the same time of day
-previously. If the patron is a fair man, there will be little trouble in
-hitting upon a satisfactory figure. If disposed to make the most of a
-mistake, he will be likely to tell you that he thought he had a larger
-mess than usual, and crowd you up to as high a figure as possible. But
-one has to exercise his best judgment, and give such credit as he thinks
-will wrong no one. Such mistakes, though almost unavoidable, are
-unpleasant to one who is sensitive and wishes to keep the good side of
-all; and not only care should be taken, but every precaution should be
-used, to prevent them. The handle or lever for closing the gate should
-be in full sight, and one should acquire the habit of working
-systematically, so that he may instinctively do what is necessary, even
-though his attention be for the moment diverted from his business.
-
-Great care is required, too, in making the entries in the milk book. A
-mess, by carelessness, may be credited to the wrong man; but when the
-man to whom the credit is wrongfully given presents himself, the mistake
-is likely to be discovered, though you may not be able to determine at
-once to whom the credit belongs. In such case, preserve the figures, and
-when your messes are all in, turn over the leaves of the book and see
-who is without credit. The size of the mess is generally some
-indication. One is liable, too, to make a mistake of fifty or a hundred
-pounds in looking at the scales. But the habit of comparing every entry
-with the previous ones as you make it, will show the discrepancy. Where
-such variation is noticed, of course another glance at the weight will
-determine whether it is a mistake or not. It is a very good practice to
-call out the weight of each mess. This affords satisfaction to the
-patron as well as guards against allowing errors to pass. But, under
-all circumstances, too much attention cannot be paid to keeping the
-milk-book correctly. It is the only guide to the distribution of the
-proceeds of the factory, and the thought of even a possible mistake
-ought to give an honest man a strong sense of responsibility. No bank
-book is of more importance.
-
-
-
-
-CHAPTER IX.
-
-CONDUCTORS, STRAINERS, ETC.
-
-
-When treating of receiving milk, we spake of conductors as difficult to
-clean. We consider them an abomination in a cheese factory; yet almost
-every factory uses them. We believe there are some, however, arranged
-for delivering and receiving milk by driving through one end of the
-factory. The milk is brought in small cans, out of which it is poured
-into the weighing-can by hand. The weighing-can is on a truck running on
-a railway along the sides or ends of the vats, into which the milk is
-readily emptied by tipping. This does away with both faucets and
-conductors, and the idea is worthy the attention of all factorymen.
-
-When cranes are used in receiving milk, the outside conductors are not
-needed, but there are two or three long conductors, inside the factory,
-used for running the milk from the weighing-can into the vats. Sometimes
-we see one of these tin tubes ten or fifteen feet long. It is impossible
-to keep such a thing clean. A peep into this, or shorter ones, will show
-that they are not kept clean. Take as much pains as the hands may to
-clean them with a swab on a long stick, they will soon get coated over
-inside by the milk drying on; and, unless extra pains is taken, they
-will be lined with a beautiful coating of green and gold! They are used
-at night, and, unless the weather is very bad--and many pay no attention
-to the weather--they are allowed to stand over night where used, ready
-for the next morning. The milk and cream get dried on the inside
-surface, and nobody has the time, if the disposition, to soak it off.
-Further, tin conductors will get dents in them. The milk will collect
-and dry in the angles made by these dents. How, in the name of common
-sense, can any one get at them to clean them, in a tube ten or even four
-feet long? It is an impossibility. The milk collects, from day to day,
-until the conductor is full of foul ferments, through which all the milk
-of the factory is run and tainted. It is no fault of the cheese-maker,
-because he can't help it, if he employs a hand constantly on these
-abominable tubes. He may use a swab with strong ley, or salt and water,
-or both, and run hot water through the tubes till the patrons begin to
-come with their milk, but the "damned spots" will not "out." Of course,
-he will somewhat neutralize their active properties as ferments, but he
-does not altogether get rid of them. The only way in which he can do it,
-is to pitch the nasty things out of the window.
-
-If conductors must be used--and their use seems to be a foregone
-conclusion--let them be made in the form of open spouts. A foot or so
-next to the head, is all the tube that is needed--and this should be
-large enough to readily admit the hand for the purpose of washing. The
-rest should be an open spout, which can be easily and speedily cleaned
-and scalded. Many owners of factories, however, are too penurious to
-spend a few dollars in order to get rid of this nuisance of long tin
-conductors. They would rather lose--or, at least, run the risk of
-losing--five hundred dollars on the sale of their cheese, than spend
-five dollars for the purpose of avoiding this fruitful source of taint.
-If the cheese is poor, the blame can be laid on the cheese-maker; or, if
-the taint is too manifest in the vat of milk or curd, it can be charged
-upon the carelessness of the patrons.
-
-There is another source of trouble, which lies entirely with the
-cheese-maker, or with the hands under him whom he trusts. This is the
-strainer. In cool weather, perhaps there will be no difficulty, if the
-strainer is properly washed, scalded and dried each morning after the
-milk is all in. But in hot weather, especially if the atmosphere is damp
-and steamy, if a strainer is left over night without rinsing, it is sure
-to sour. Yet, the strainer, like the conductor, is often left at night
-just as used, ready for the reception of the next morning's milk. Both
-are likely to be sour. The milk in the vat is "old," especially next the
-cream, which acts as an air-tight covering. Now, run hot milk through
-the sour can, conductor and strainer, into this mess of changed milk,
-and any one, with even but a modicum of brains, can see what is likely
-to be the consequence. It will be a batch of sour, leaky cheese.
-
-Where an agitator is used, the trouble of milk souring or tainting
-beneath an air-tight covering of cream, is obviated. Washing cans,
-conductors and strainers at night, gets rid of the difficulty from these
-sources--that is, as far as the can and strainer are concerned, and
-partially as regards the conductor. A thorough rinsing in cold water,
-immediately after the last mess is run in, will be found to answer the
-purpose. It is usually late, and there is no hot water for regular
-washing and scalding. But a few moments' work will complete the rinsing
-in cold water, and this will not be found a very hard task for even the
-jaded hands of a cheese-factory. During all the hot weather, this should
-be strictly attended to. It will pay in a double sense--it will prevent
-sourness, and make the can, conductor and strainer easier to wash the
-next day.
-
-The old-fashioned thermometer is also a source of annoyance, if care is
-not taken in cleaning it. It will fill up with ferments between the face
-and back, in an astonishingly short space of time, during hot weather.
-In short, there is no way of keeping it perfectly clean, except by
-slipping the thermometer out of the back or case, and carefully washing
-and scalding it--and in doing this, it is exceedingly liable to get
-broken. We are therefore glad to notice the introduction of a new
-thermometer for dairy purposes. It is simply constructed, plain, easy to
-clean, and no more expensive than the common kind now in use. Those in
-need of thermometers will find this style much better adapted to their
-uses. The glass is fastened to a plain plate of metal, the two edges of
-which are bent forward to give it the requisite stiffness.
-
-Of course, agitators, dippers, rakes, &c., need to be carefully cleaned.
-But we have before spoken of the importance of the most scrupulous
-attention to cleanliness throughout, on the part of the cheese-maker as
-well as of the patron. Cleanliness is an indispensable virtue in all
-departments of dairying.
-
-
-
-
-CHAPTER X.
-
-COLOR.
-
-
-One would hardly think of associating cheese-making with the fine arts;
-yet, in what other light can we view the subject of color? It adds
-nothing to the quality of the cheese, but rather detracts from it. It is
-expensive and troublesome, and grows more so every year, as the demand
-for annotto runs up the price and leads to adulteration. But as long as
-we make cheese for a foreign market, we must adapt our goods to the
-tastes of that market, whether they be physical or mental. Our home
-market would, perhaps, not suffer from the omission of color; but the
-English market demands, to a large extent, highly-colored cheese. The
-Liverpool market will take a small quantity of pale cheese, but it does
-not equal more than one-fifth of the demand of the English market. A few
-factories, which sell exclusively to buyers who supply the Liverpool
-demand for pale cheese, may safely omit the color; but all which depend
-on the general market cannot safely do so. The London market specially
-demands a high color, and it is no less exacting now than it has been
-heretofore. The cry of buyers generally is, "Keep up the color!" The
-exceptions to this are few, and are confined to those who have special
-orders for pale cheese to supply the demand above indicated.
-
-The English consumer acquired his taste for golden-hued cheese before
-the American make found any considerable market abroad--indeed, before
-we had much cheese to sell. The first object in coloring seems to have
-been to give a rich butter color. In this way, cheese was made to
-appear rich whether it really was so or not. But the shade has been
-considerably intensified and the English eye is best pleased with the
-color produced by the use of prime annotto, with which it has become
-familiar. This may be a prejudice, but it is a comparatively harmless
-one; and since our customer is willing to pay for it, there seems to be
-no good reason why it should not be gratified. It is for our interest to
-please the eye as well as the appetite of so large a buyer of our
-products as England. She wants about four-fifths of her cheese highly
-but nicely colored.
-
-The complaint among buyers generally is, that color is too low. In reply
-to suggestions about the fact, makers often say that they never used
-more coloring, but it does not produce the desired effect. They have
-paid a high price for what was supposed to be prime annotto, but it
-proves to be extensively adulterated, and therefore weak. This is not
-the complaint of all, but of many. Some have adopted the use of prepared
-annotto, and find it cheaper and more satisfactory. When prime annotto
-could readily be had, it was cheaper to buy the basket and prepare it
-themselves. But now, one poor basket, during a season, imposes a loss
-greater than the difference in price between the prepared and the
-unprepared.
-
-There is another evil about the use of poor annotto. It is not only
-expensive and does not give the desired color, but what color it does
-give fades out with age, and leaves the cheese with a cloudy, mottled
-appearance, which is very offensive to the eye of our best customers.
-Again, where poor annotto is bought in the basket and prepared at the
-factory, it contains a large amount of sediment, and this sediment,
-often containing deleterious substances, too frequently gets into the
-cheese. The liquid is not properly settled and racked off. This affords
-another argument in favor of buying prepared annotto, which, if properly
-put up, is free from sediment.
-
-Those who prefer to buy the basket annotto and prepare it themselves,
-should buy only on the warrant of the dealer that it is what it is
-recommended to be. The dealer should test a sample of his annotto,
-before offering it for sale, and know precisely what he is selling.
-Buyers by thus purchasing only of well-known dealers, who sell upon
-honor, will discourage rascality. This is the only method we see for
-keeping the spurious article out of market, and securing satisfactory
-results in coloring.
-
-We would suggest to those who prepare their own annotto, that they use
-concentrated ley or potash. By doing so, they will secure just as good a
-shade as they can by using ley from wood-ashes, and not only save the
-trouble of bothering with a leach, but secure uniform strength. Two
-leaches will seldom turn out ley of the same strength. Sometimes it will
-be strong and satisfactory. But if you happen to get a lot of soft wood
-ashes in your leach, the ley will be weak, imperfectly dissolve the
-annotto, and materially injure the liquid.
-
-In fact, it is difficult to get your coloring twice alike by the use of
-a common leach. But with concentrated ley or potash, the same quantities
-or proportions of materials, mixed in the same way, will produce the
-same result. You can therefore keep your color even, and will not be
-called upon to experiment and change your hand every time you prepare a
-new batch of annotto. The difference in expense will be trifling, and
-rather in favor of the use of potash, if time and trouble are counted of
-any value.
-
-The prepared annotto ought to be kept in a stone jar, as the ley
-operates injuriously upon wood, and is liable to leave a tub in a leaky
-condition as the liquid is used out and the tub dries. Where annotto is
-purchased already prepared, of course it comes in vessels suitable to
-keep it in; but when prepared at the factory, a receptacle has to be
-provided, and nothing is better than stone or earthen-ware. In hot
-weather, the liquid is liable to smell badly from the action of the heat
-on it. A little salt stirred in will be found useful as a preventive
-against this.
-
-It is not necessary to discuss at length the question of the effect of
-coloring on the quality of the cheese. The introduction of a strong
-alkaline preparation cannot be without some effect; and when that
-happens to be adulterated with some vile substance, the effect cannot be
-otherwise than injurious. The annotto itself is generally conceded to be
-harmless; and the ley is, at most, but a neutralizer of the lactic acid,
-but the quantity is not sufficient, perhaps, to produce any perceptible
-result. At all events, color is demanded; annotto, prepared with ley or
-potash, is the accepted material; so we have only to color with annotto
-to suit the taste of our customer.
-
-We are assured that nicely colored cheese will bring from a cent to a
-cent and a half a pound more than the same quality of cheese will bring
-when pale. Buyers in some instances advise the making of pale cheese
-because they have a special order for it; but they usually expect to get
-it a little under the highest market quotations, and factorymen who
-allow themselves to drop the color on the advice of an interested buyer,
-because it is easy and costs nothing directly to do so, run the risk of
-being caught and of losing a great deal more than they can save by
-omitting the coloring. We never heard of a lot of cheese being condemned
-because it was too nicely colored; but we frequently hear of complaints
-and losses because cheese is too pale. The chances are at least four to
-one in favor of high-colored cheese; and even the fifth chance is not
-positively against color, though the other four are strongly against
-_lack_ of color. He who wishes to have the widest range of markets, and
-to command the best markets, must pay strict attention to color--not
-only must he color, but color well and evenly.
-
-We have an objection to color, for reasons satisfactory to ourselves;
-and buyers can have no interest in inducing makers to color their
-cheese, beyond the fact that it makes it more marketable--and in this,
-patrons and factorymen have a much greater interest than dealers can
-have. The market demands a rich, even color, and will not be satisfied
-without it. We say, therefore, _as a matter of dollars and cents_--not
-of taste, choice or convenience--_keep up the color_.
-
-We will give two recipes for preparing annotto: 1. To five pounds of
-prime annotto put five gallons of strong ley, made from wood ashes;
-gradually heat up and dissolve the annotto, care being taken to not
-scorch it on the bottom of the kettle. Of course thorough stirring is
-essential. When the annotto is all dissolved, add five pounds of sal
-soda and five gallons of soft water. Then gently boil the whole for
-twenty or thirty minutes. This makes about ten gallons of prepared
-coloring. If boiled away to less, add sufficient ley and soft water, in
-equal quantities, to make that amount. Some omit the sal soda; but it is
-generally believed that it not only adds strength to the preparation,
-but improves the color by giving it more of a rich, buttery hue, instead
-of a red. The whole, when sufficiently cooled to handle safely, should
-be set in a tub, with a faucet two or three inches from the bottom, to
-settle. When settled, it can be drawn off, and is ready for use.
-
-2. Mix in the proportion of five quarts of water to half a pound of
-concentrated ley, and one pound of prime annotto. First dissolve the ley
-in the water, by heating and stirring, and then add the annotto, and
-dissolve it. Boil gently for half an hour. Care, as with the other
-preparation, should be taken not to burn it. Settle and rack off. Then
-your liquid is ready for use.
-
-The second recipe is the one most used, and is easiest to prepare, as it
-avoids the labor, perplexity and risk of making the ley, which may not
-always be of the desired strength, as the ashes may not be the same. But
-if ashes are used, hot water is best to leech through them. A quart of
-salt to ten gallons of preparation will improve its keeping qualities.
-
-
-
-
-CHAPTER XI.
-
-RENNET.
-
-
-An indispensable requisite in making cheese is good rennet. Nothing else
-will answer the purpose. Different substitutes have from time to time
-been tried, but all have met with indifferent success, or absolutely
-failed. Acids will produce coagulation, but they spoil the quality of
-the cheese. It was once supposed that the gastric juice of the calve's
-stomach was acid, and produced coagulation by souring. But it has been
-demonstrated that good curd can be produced from sweet new milk, by the
-use of rennet, without the development of acid in either the curd or the
-whey. How or why the principle obtained by soaking the calve's stomach
-produces coagulation has not yet been discovered. What the principle
-_is_, is not even known. It appears to be contained in the gastric juice
-secreted by the inner membranes of the stomach, and a small quantity of
-rennet, stirred into a vat of milk, seems to coagulate it in the same
-manner that milk taken into the calve's stomach is coagulated. We all
-know the fact that by the use of rennet we can make cheese. Beyond this,
-we have little knowledge; so far as we are aware, scientific men are
-just as much in the dark as the cheese-maker.
-
-As the stomach of the calf is bifold, we have seen the mistake
-frequently made of saving the wrong one. But we presume patrons are
-generally well informed on this point now, after so many years'
-experience. Where the stomach is not entirely empty, the presence of
-curd is a sure guide. Always save the stomach that contains the curd,
-and no mistake will be made. If the stomach is empty, save the one that
-has a smooth inside surface. The one that has a rough, honey-comb-like
-inside surface is worthless for cheese-making, and should, of course, be
-rejected.
-
-There are three or four ways of preserving the rennet or stomach, for
-future use. Only two, we believe, are generally practiced in America. In
-all cases, the rennet is to be turned wrong side out, all its contents
-being thrown away, and the inner surface carefully cleaned by picking
-off all hairs and bits of grass, hay or other substance which the calf
-may have taken into its stomach. But the rennet should never be washed,
-and great care should be taken not to remove any of the inner membrane
-of the rennet, as in this membrane resides all its strength. Washing
-would rinse out the gastric juice, and weaken the rennet; and much
-washing would render it nearly or quite worthless.
-
-When properly cleaned, the rennet should be thoroughly rubbed with salt,
-outside and in, turned the right side out, stretched on a crotched stick
-or on a hoop, and hung up in a cool, dry place, to cure. In private
-dairies, the farmer's wife, after salting the rennet, sometimes spreads
-it on an earthen plate and sets it away to dry, frequently turning it on
-the plate. Rennets dried in this way are nice, but it is too much work
-to tend to them for a general adoption of this method of drying. Drying
-on a stick or a hoop is the common way, and answers the purpose very
-well. The only trouble is to find a place both dry and cool. It is
-generally conceded, we believe, that heat injures the strength of the
-rennet. Hence the importance of curing it in a cool place. Freezing is
-thought by many to add to or develop the strength of the rennet. Be this
-as it may, old rennets, that have hang up in the dry-house or some
-other convenient place through the winter, will go much further in
-cheese-making than new rennets.
-
-Another method of preserving rennets is by packing them into salt. This
-is quite common, and is practiced by some of our best factories. It is
-less troublesome than drying them, and is a sure preventive against
-moths, which are apt to get into dried rennets. By salting them down,
-there is less trouble to find a cool place in which to keep them during
-the summer. But care should be taken to use only the purest salt in
-packing rennets. Salt not fit to salt curd with is not fit to pack
-rennets in, for when the rennets are used, the salt will be in the
-liquid and find its way into the mass of curd. Besides, pure salt is
-much the better preservative, and will keep either meat or rennets
-sweeter than impure salt.
-
-Some think rennets preserved in this way are not as strong as those that
-are dried. We do not quite see the philosophy of this, since by packing
-in salt, none of the virtues of the rennet can escape by evaporation,
-and must be retained either in the rennet or in the salt. It may be said
-that the salt injures the strength of the rennet. If so, why does it not
-prove equally injurious when the rennet is dried? In both methods of
-preserving, salt is freely used--generally all that the rennet will
-absorb. A batch of dried rennets may go farther than the same number
-packed in salt, and _vice versa_; but this does not prove that the
-_same_ rennets would not have equal virtues preserved by either method.
-
-The German method of preserving rennets is by blowing them up like a
-bladder, and drying them. This is the way in which the Bavarian rennets,
-which reach this country, are preserved. We believe no salt is used.
-The method is simple, and if it answers the purpose equally well, we see
-not why it may not be adopted in this country. We understand that the
-Bavarian rennets give very good satisfaction. But, as we have never used
-them, nor seen them used, we cannot speak from positive knowledge.
-
-Veal rennets are generally supposed to be better than deacon rennets.
-Certain it is that the stomach of a calf that never sucked the cow is
-not worth much in cheese-making. It is both small and weak. It seems to
-be necessary that the process of digestion should go on for a while, at
-least, that all the functions of the animal may become active and a full
-secretion of gastric juice take place. Some are of the opinion that the
-rennet is best when the calf is from three to five days old, as at that
-age it is not likely to have taken anything but milk into its stomach,
-which is best prepared for digesting that kind of food, the first
-process of which is coagulation. Veal calves are apt to get hold of
-other food, and the stomach is therefore less exclusively adapted to a
-milk diet. Hence, it is argued, if the veal rennet is better than the
-deacon, the stomach of the cow or ox ought to be better than that of the
-veal calf. Whatever may be the conclusion, we have, and shall probably
-continue to have, both deacon and veal rennets, both kinds of which have
-been found to work satisfactorily.
-
-Much seems to depend on the condition of the calf when killed. If it
-goes too long without food, the stomach gets inflamed and is not only
-deprived of its strength, but is partially diseased, and, therefore,
-unfit for cheese-making. This is the condition of most of the rennets
-taken from calves killed in our larger cities, the calves going without
-food sometimes two or three days. On the other hand, when the calf has a
-full stomach, the juices seem to be absorbed in the food, and the rennet
-is, therefore, weak. The best time for killing the calf appears to be
-just after the stomach has emptied itself, when the appetite of the calf
-begins to be sharp and the secretions of gastric juice are copious. This
-will generally be found from twelve to eighteen hours after eating. If
-fed at night, it may be killed any time the next forenoon.
-
-
-
-
-CHAPTER XII.
-
-PREPARING RENNET.
-
-
-The process of preparing rennet for use is very simple, and so generally
-understood that we need not more than give a few hints on the subject.
-In putting rennets to soak, care should be taken not to allow any
-tainted ones to get into the batch. When they are packed in salt, it is
-not difficult to make a selection. If the poor rennet does not smell, it
-will be pretty likely to be discolored and unhealthful looking, instead
-of having a whitish, wholesome appearance. All rennets thus discolored
-should be thrown away as worse than useless--as positively injurious. If
-the rennets are dried, it may not be so easy to detect the poor ones
-before putting them to soak. After soaking, their quality will be quite
-apparent; but much of their injurious effect may be avoided by promptly
-rejecting them without rubbing. It is generally, and we believe
-correctly, understood that diseased or tainted rennets produce both
-huffy and bad-keeping cheese, by the introduction of decayed animal
-substances. It certainly cannot improve the quality of the cheese to mix
-with it the broth of carrion.
-
-Clear whey is the common and best liquid for soaking rennets. Water was
-once and is now sometimes used, but it needs to be very soft and pure,
-and is improved by boiling. We have never tried water, but it is
-asserted by those who have used it for soaking rennets that a batch
-prepared with it will not keep sweet as long as one prepared with whey,
-but that boiling the water keeps it sweet longer than it will keep if
-not boiled. We think the purer the whey the better, and therefore
-prefer that which first separates from the curd after setting. Some are
-not particular, and some prefer the salt whey that runs from the
-presses. There is a saving of salt in this, but we think this liquid
-cannot be as good to introduce into milk as that containing less cheesy
-and buttery particles. Boiling the whey and skimming it, afterward
-allowing it to cool and settle, that the sediment may also be excluded,
-is said to be a great improvement, and we can easily believe this to be
-true. It is not only free from impurities, but it forms a sharp acid
-that acts readily upon the rennets and extracts more completely the
-pepsin, gastric juice, or whatever it may be that coagulates the milk.
-It is said that quite a saving in rennets can be effected by using
-scalded whey for soaking them.
-
-Twenty or twenty-five prime rennets put into a half barrel of whey will
-make a good preparation. It can be made stronger, of course, by the
-addition of more rennets, or pouring in a less amount of whey; but it is
-questionable if the entire strength can be extracted by using a less
-quantity of whey in proportion to the number of rennets. They need to be
-rubbed at least three times, each time in a new batch of whey. The
-second time the preparation will be found about as strong as the first.
-The third rubbing and rinsing may be in fresh whey to be used for
-soaking a new batch of rennets. We like to have two tubs or jars for
-soaking the rennets, one for the first and the other for the second
-rubbing, alternately. After rubbing the second time, put the rennets in
-a sack made of strainer cloth, to keep them separate, and soak them with
-the batch intended for the next second rubbing. In this way the strength
-of the preparation from the batch may be kept equal to that from the
-first. Rub the third time, and rinse in fresh whey, as before indicated,
-when the strength will be found pretty completely extracted. If dried
-rennets are used, it will be necessary to add salt to the whey when the
-batch is put to soak. Every time new whey is added, more salt will be
-required. Where the rennets are packed in salt there will usually be
-salt enough for the first soaking adhering to them; if not, it may be
-increased in quantity by a few handfuls of that loose in the barrel in
-which they have been packed. As the rennets will float on the whey, they
-should be thoroughly stirred up as often as night and morning, and a
-little salt sprinkled over those left on the top.
-
-We prefer stone jars, both for soaking rennets and to keep the prepared
-rennet in, because they are so much more easily kept sweet than wooden
-tubs can be. Of all things, we detest a stinking rennet tub or jar.
-Frequent scalding, when emptied, is necessary. When the preparation is
-kept in a tub, it will be advantageous to rub a little salt, each
-morning, on the sides of the tub left exposed to the air, after setting
-the milk, by the lowering of the liquid. By all means, do anything and
-everything that may be necessary to keep the rennet tubs or jars from
-stinking so badly that the stench will nearly suffocate one on
-uncovering them. A sweet rennet tub is the evidence of important
-qualities in a cheese-maker--care and cleanliness.
-
-Of course, there are various ways of managing, as regards quantity,
-convenience's sake, and so on, but we do not believe the principles
-involved in the process of selecting and preparing rennets for use, as
-we have given it, can be violated or neglected without loss in some
-manner. The importance of properly-prepared rennet, and of keeping it
-sweet and clean, cannot be too highly estimated. "Bad luck" in
-cheese-making might not infrequently be traced to the rennet tub; while
-"good luck" may be as often traced to the same source. Look out for your
-rennets and take care of your rennet-tubs or jars. They may make or mar
-your fortune.
-
-
-
-
-CHAPTER XIII.
-
-SETTING.
-
-
-The temperature of 82 deg. to 86 deg. is generally considered the best for
-setting--the former in hot and the latter in cold weather. This gives an
-average of 84 deg. for mild weather. Perhaps this point is as good as any
-for setting. But it is worth bearing in mind that the milk will
-coagulate sooner, after adding the rennet, at a high than at a low
-temperature. The same milk will set quicker at 86 deg. than at 82 deg., and at
-the points in the vat where the heat is greatest, or the milk cools
-least by radiation, the curd will become tough and difficult to cut,
-while other parts of the mass will remain tender and cut easily. This
-not only demonstrates the greater activity of the rennet at a higher
-heat, but the importance of an even heat throughout, and of keeping it
-from falling. Some throw a cloth over the vat, after the milk begins to
-thicken and agitation is no longer necessary to keep the cream from
-rising. This is a good practice, we believe, as it retards the reduction
-of temperature by radiation, and keeps the heat more equalized. This
-will secure a more uniform action of the rennet, and render the cutting
-less difficult and less liable to cause waste.
-
-When the rennet is once added and thoroughly incorporated with the milk,
-we believe it would be better if the mass could have perfect rest until
-the curd is ready to cut. We think the curd is more likely to be spongy
-in consequence of the continued or frequent agitation kept up to prevent
-the cream from rising. All know that a stir too much after the milk
-begins to look thick, and roll heavily, prevents the formation of a
-solid curd. It refuses to unite in one uniform mass, and remains in
-small, separate particles. But, when the milk is all right, observation
-will show that such a curd makes fine cheese, though there is great
-waste from the fine particles floating off with the whey. And why will
-it make fine cheese? Because it is in small particles, gets thoroughly
-and evenly cooked, and the butter is equally distributed through it.
-
-But the difficulty of preventing the cream from rising and forming a
-cream-curd, that will float on the whey, if it does not waste, needs to
-be overcome before we can allow the milk perfect rest after
-incorporating the rennet. We are not aware of any method for
-accomplishing this. Agitation of the surface, at least, seems necessary
-to retain the cream; but if the surface only is agitated, manifestly the
-cream will escape from the bottom of the mass and impoverish it while
-enriching the top. A thorough stirring of the whole mass, therefore,
-will keep the cream more equally distributed, and it will also secure a
-greater uniformity of temperature. The cheese must be of evener texture
-than if made of curd of different degrees of richness mixed together.
-
-It is a question for debate as to whether the cream which rises on milk
-is thoroughly incorporated with it by stirring. That butter is wasted in
-making cheese, is a fact that cannot be denied. Some think that nearly
-all the cream that rises on the vat during the night is floated off in
-the whey. We cannot indorse this conclusion, although it is asserted
-that where agitators are used, and the cream is thus prevented from
-rising, there is a great saving of the butter. But one fact is worth a
-thousand fictions in the practical affairs of life, whatever it be in
-romance. Cream will mix with the milk by stirring, and go to enrich the
-cheese, as is proved in the manufacture of the English Stilton cheese.
-In the manufacture of this, the cream of the night's milk is taken off
-and added to the morning's milk, which is worked up separately. The
-cheese is greatly enriched thereby. How much the waste of butter is
-increased, we are unable to say. We know from our own experience, that
-skimming the night's milk, instead of stirring in the cream, makes a
-marked difference in the yield and quality of the make.
-
-The first thing in setting, when a vat of milk is raised to the proper
-temperature, is to add the coloring. This is a strong alkaline
-preparation, and must have a tendency to retard the development of the
-lactic acid, if it does not combine with it in forming a neutral salt.
-If no effect is perceptible, beyond the color it imparts, it is simply
-because the quantity is so small. Probably the effect of the alkali in
-the annotto is more than counteracted by the acid in the rennet.
-
-Nothing as good as clear whey has been found for soaking rennets. Some
-think the acid an advantage in the working of the milk, and others go so
-far as to add, in cold weather, a quantity of sharp whey to the milk
-along with that in the prepared rennet. This, of course, hastens the
-development of acid throughout the mass. But we cannot say that we
-approve of doing anything to change the milk, and thus sour the curd
-before cooking. We prefer to have the milk as sweet as possible when
-set, and to keep the curd sweet until it is cooked. Then we would
-develop the acid in the whey. For this reason, if sour whey is to be
-added, we should add it after the curd is cooked, for the purpose of
-hastening the development of the lactic acid in the whey. This seems to
-us to be the most rational course, from what our experience has taught
-us. If fair experiment should demonstrate that we are in error as to
-when and where the development of the acid should take place, we shall
-be willing to yield the point.
-
-The amount of prepared rennet that it is necessary to add to the milk,
-depends upon its strength, which can be determined only by experiment.
-Sufficient should be used to coagulate the milk in ten or fifteen
-minutes, and render it fit to cut in thirty or forty minutes. If the
-milk is "old," the same quantity of rennet will cause it to work sooner,
-as it should. Some would add less rennet. We would not. The milk needs
-to work faster, and the acid, although it coagulates the milk, will not
-supply the place of the rennet. The rennet ought to be strong enough to
-require not more than a quart to a thousand pounds of milk.
-
-
-
-
-CHAPTER XIV.
-
-CUTTING CURDS.
-
-
-Cheese-making was once carried on without cutting the curd; and even
-since the introduction of the factory system, there have been those who
-denounced the idea of using a cutting instrument. Breaking up the curd
-with the hands was considered the better method as incurring less waste,
-both of butter and cheese. Such ideas, though entertained but a few
-years ago, are obsolete. Cutting curds is now universal, certainly in
-America. The only questions are as to the time, manner and extent of
-cutting.
-
-When should the curd be cut? Practically, there is little difference of
-opinion on this question. Some may cut a little sooner or later than
-others, and even the same person may not always be precise as to the
-time of cutting. But all will agree that a curd should not be cut before
-it is firm enough to break square and smooth over the finger without
-whitening the whey; and they will also agree that it should be cut
-before it gets tough enough to drive along ahead of the knife. We would
-cut it as soon as it can be done without waste, while the curd is
-tender; and we would do all the cutting at once. There is no sense in
-running the knife through the curd one way, and then letting the curd
-stand and toughen before cross-cutting and completing the operation. If
-it is fit to partly cut, it is fit to wholly cut; and the sooner the
-cutting is done with, the better. Time for the separation of the whey
-can be given after the cutting is done, and before the heat is further
-raised.
-
-The cutting should be done as carefully as possible and as evenly as
-possible. The fewer the motions, the better. If it could be done
-instantaneously and uniformly, without agitation, it would be an
-advantage. At the right time, we would like to have the entire vat of
-curd instantaneously separated into pieces of uniform size. This is the
-end to be aimed at. We are far from reaching it with present appliances.
-We can only approximate it as nearly as possible. A knife, therefore,
-with blades near together is preferable to one with blades farther
-apart.
-
-As to the extent of the cutting, there is more difference of opinion,
-though the difference has much diminished since the mania for coarse
-curds ran its course. A few yet cling to this exploded notion; but the
-great majority choose a medium degree of fineness. It has been found
-that the large pieces do not sufficiently cook, especially if the milk
-is old enough to work quick. The consequence is an uneven texture, and a
-deteriorated flavor. Sufficient whey remains in the centers of the large
-lumps to ferment and give the cheese the smell of the whey-vat, if it
-does not sour and cause the cheese to become leaky and dry. Possibly, if
-the weather be favorable for curing, the whey may collect in pungent
-drops throughout the cheese, showing themselves when cut somewhat as
-they do in the Limburger. Such cheese, we think, is likely to ultimately
-approximate the Limburger in both odor and flavor. It will please some
-tastes, but will not answer for the best markets.
-
-Medium curds are now the rule. As cheese-makers have approximated fine
-curds, they have improved the quality of their cheese. We believe still
-finer cutting will prove a further advantage. We will give our reasons
-for thinking so, and will add that our experience, as far as it goes,
-corroborates the idea. It secures a more uniform action of the heat and
-separation of the whey, and therefore an evener texture and better
-flavor, with correspondingly improved keeping qualities.
-
-What is the object and advantage of cutting at all? Why not let the curd
-remain in one unbroken mass? We cut the curd for the purpose of
-facilitating the separation of the fluids from the solids by the
-combined action of the rennet and heat. Is it not desirable that this
-action should be uniform on every particle of curd? We think this
-question will be generally answered in the affirmative. If so, then it
-must be conceded that the finer the curd is cut the more nearly the
-desired result will be attained. If it could be separated particle from
-particle, without waste, would not the action of the heat and rennet be
-more perfect still? When in lumps, the externals of them must
-necessarily be cooked more than the centers, and the evil of
-over-cooking--if there is such an evil with a blood heat temperature--is
-illy counteracted by the mixture of curd cooked to different
-degrees--some overdone and some underdone. It should all be cooked
-alike, to whatever degree the cooking may be carried. This will secure
-uniformity of texture and quality, and also clean flavor, if the cooking
-is complete.
-
-But, of course, in cutting a curd fine there is danger of waste--waste
-of curd, but not necessarily waste of butter, unless the curd is sour.
-Then it is impossible to avoid waste of butter by any process that we
-are aware of--and with a sour curd there is all the more necessity for
-cutting fine and cooking rapidly and thoroughly. With proper care, the
-evil of sour milk can be avoided. With good sweet milk and proper
-management, there is very little danger of waste of any kind, cut as
-fine as we can with the common knife.
-
-We would cut so that the pieces when cooked should not be larger than
-kernels of corn; and though many object to it, we should not, if the
-pieces were as small as buckwheat--and as regular in size. We would not
-use a knife with the blades more than a quarter of an inch apart. Though
-we have never used a knife for cutting horizontally, the idea commends
-itself to our judgment. We would carefully cut first with the horizontal
-knife, leaving the thin slabs of curd lying one upon the other. Then,
-without waiting for the whey to rise or the curd to sink, we would use
-the perpendicular blades lengthwise of the vat, reducing the slabs to
-long square strips, and follow this with the cross-cutting until the
-pieces were at least as small as beechnuts. After this, the curd may be
-allowed to stand a few minutes, for the whey to separate, before
-starting the heat--provided the milk is sweet enough to permit of delay.
-But if the milk should give any indication of being old, we would begin
-at once to gradually raise the heat; if quite old and changed, we would
-crowd the heat as fast as practicable.
-
-To sum up in brief, we would cut a curd and complete the cutting as soon
-as it can be done without waste; we would cut it as expeditiously as
-possible and with as few motions; we would cut it as fine as care
-against waste would warrant; we would raise the heat as gradually and
-evenly as circumstances would permit; we would cook as thoroughly and as
-evenly as possible; we would keep up the heat until the curd is done; we
-would then let the acid develop in the whey until it is plainly changed;
-we would dip as warm as convenient, drain and salt, cool to at least
-80 deg., and then put to press. With good milk, good rennet and a good
-place to cure the cheese in, we should expect in this way to turn out a
-tip-top article.
-
-
-
-
-CHAPTER XV.
-
-HEAT.
-
-
-One of the most important elements in cheese-making is heat; but we do
-not believe the importance of its proper regulation is sufficiently
-understood by our cheese-makers. We are aware that cheese can be made
-without the use of artificial heat. It is not such an article, however,
-as would meet with a ready sale, or be likely to increase the
-consumptive demand for cheese. A good-keeping, mild and nutty-flavored
-cheese cannot readily be produced, if at all, with a temperature lower
-than 96 deg.; nor can a rich, buttery article be made with a temperature
-over 102 deg.. We consider 6 deg. the widest allowable range of heat, and think
-98 deg. to 100 deg., or full blood-heat, the best temperature.
-
-Evenness and steadiness of temperature are two important points. That
-apparatus is best which heats the milk throughout the vat the most
-evenly--leaves it the freest from hot places and cold places, at the
-sides, ends, or on the bottom. A perfect apparatus would raise the
-temperature of every particle of milk at the same time and at the same
-rate; and retain this perfectly even heat at the desired point until the
-cooking is completed.
-
-The difficulty, with most or all heating apparatus, is to raise the heat
-of the entire mass to the required temperature, without submitting some
-particles to a greater degree of heat than is necessary, or heating them
-in advance of the rest, to be stirred in and partially cooled again.
-
-We believe that an even cook or scald is of the utmost importance, and
-that everything that can be should be done to secure that end. If
-thoroughly accomplished, with sweet milk to begin with, we have no fears
-as to the richness, fine flavor and good keeping qualities of the
-cheese. There is no other thing, in our opinion, which will go so far
-toward securing these three desirable qualities.
-
-Another thing, as before indicated, we consider of great importance in
-securing a thorough cooking and proper separation of the whey from the
-curd. We refer to steadiness of temperature. It seems to us a great
-mistake, when the temperature is once up, to not keep it there, without
-rising or lowering. It seems a misapplication of terms to speak of
-cooking or scalding at a temperature of 98 or 100 degrees; yet, we all
-know that blood-heat is all that is required for cheese-making. This
-heat seems necessary. Perhaps it is because nature designed the gastric
-juice from the rennet to operate at the temperature. It is a well
-established fact that digestion will not go on when the temperature of
-the stomach is below that of blood-heat. We presume a much higher
-temperature is equally detrimental. This may account for the fact that
-blood-heat is the best for cheese-making, as at that temperature the
-rennet is most active. Be this as it may, we are satisfied that the
-process is retarded and the curd deteriorated by allowing the
-temperature to fall during the time it is in the scald. Instead of
-cooking, and condensing, as it should, in order to expel the whey, it is
-only soaking and souring. The moment the acid is sufficiently developed,
-though the curd be yet soft and raw, the whey is drawn, the curd is
-further cooled and soaked, and then dipped, drained, salted and put to
-press. A leaky cheese is the result. If the weather is cool and bad for
-curing, a sour cheese follows. But whatever the weather may be, we doubt
-if a leaky cheese ever yet turned out all right in flavor and quality.
-It can never have that nutty, new-milk flavor which belongs to cheese
-properly cooked. We presume there are those who will differ with us in
-opinion, but we should demand the positive evidence of at least four
-senses before believing we are wrong.
-
-We say, therefore, raise your temperature gradually and evenly, to full
-blood-heat, and there retain it until your curd is ready to dip. Then we
-believe it would be an advantage to dip and drain, without cooling more
-than what cannot be avoided, and salt warm. But of salting, we will
-speak more at length some other time. We are now discussing the question
-of heat. Let us give a little every-day illustration. Suppose the
-housewife were to put her potatoes for dinner in a kettle of water, run
-the heat up to 212 deg., and then allow it to cool by radiation until the
-potatoes are done. What kind of a dish would they make? Or, after she
-had cooked her potatoes, suppose she should let them stand and soak
-until they are cool enough to handle without danger of burning or
-scalding any one. Who would want to eat the watery things? The truth is,
-212 deg. is the proper temperature for boiling potatoes, and the sooner and
-hotter you can get them out of the water, the better. So, in our
-opinion, blood-heat, or 98 deg. to 100 deg., is the proper temperature for
-cooking cheese curd, and that after the curd is done, the sooner and
-warmer it is dipped, the better for the curd--the sweeter,
-richer-flavored and better grained (not pasty, but more of the
-consistency of hard, well-made butter, which shows the batter globules
-whole) will be the cheese, and its keeping qualities will be
-correspondingly improved. It may be a little more work to cool the curd
-in the air, and harder keeping it from packing; but if dipped warm, the
-whey will the sooner drain off, and the salt can be the sooner thrown
-on, when it will penetrate quicker, season the mass more evenly, and
-form a coating to the particles of curd, which will keep them from
-packing together.
-
-But whether the curd is cooled before dipping or not, we maintain that
-it is a great advantage to keep the temperature up to blood-heat during
-the entire process after the heat is once raised. With self-heating
-apparatus, this can be done by keeping a very little fire going--just
-enough to supply the loss of heat from radiation. Where the heating is
-done by running warm water around the milk-vat, a current of the proper
-temperature can be kept up. If steam is used, perhaps a small jet can be
-kept pouring into the space around the vat. But in all these cases, the
-danger is that too high a temperature will have to be kept up at the
-point of applying the heat, in order to prevent the temperature of the
-whole mass from falling. This is a decided objection, and necessitates a
-great deal of stirring, which is only a palliative of and not a remedy
-for the evil.
-
-Of course we write with reference to the management of heat with milk
-that is sweet and in proper condition for cheese-making. Where it is
-"old," or tainted, to begin with, it is necessary to hurry the heat, and
-every operation connected with the process of making it up. A higher
-temperature and less time will be found to produce a very similar effect
-to a lower temperature and more time. But, in all cases, an even, steady
-heat should be aimed at and maintained to the end.
-
-We never could quite understand the philosophy of cooking less in the
-spring and fall than in the summer. The idea that it makes the cheese
-more buttery to dip the curd raw, seems to us very absurd. If there is
-any time when a curd needs to be thoroughly cooked, it is when the
-weather is cool and unfavorable for curing. If the whey is not properly
-expelled by the action of heat, it has got to either dry out or leak
-out, or both. If there is too much left in the curd to dry out, long
-before it can leak out, your cheese will be sour, with a puckered face,
-and sundry ugly cracks. Even when the cheese does not absolutely drip,
-if the curd is dipped while underdone, it will sour, the face will have
-a corrugated appearance, and the cheese will "try" crumbly and sour. The
-color will also be paler than in those that are properly cooked, the
-general look will be clammy, and no rind will form that will be
-satisfactory. Even when well-cooked and well-made, if a cheese does not
-have sufficient warmth, it will sour on the ranges and spoil; and it
-stands to reason that cheese made from a curd insufficiently cooked must
-work a great deal worse under unfavorable conditions for curing. Our
-experience is, that a curd needs more cooking in the spring and fall
-than will answer in hot, dry weather. If we must have a curd dipped soft
-at any season of the year, we say let it be at that season when the
-weather is best for drying and curing. A cheese that would become
-worthless on the ranges in cold, wet weather, may turn out pretty fair
-in "dog days." But we do not believe in undercooking at any time. Food,
-of all kinds, needs as much cooking one season of the year as another.
-It is quite likely, however, that a degree or two lower heat will answer
-in cool weather, for the reason that milk keeps better then, and the
-curd remains longer in the scald before taking on acid. In this case, we
-have a lower heat for a longer time, which will produce the same result
-as a higher heat for a shorter time. But in both cases the curd ought to
-be cooked the same. Whatever degree of heat is decided upon, let it be
-kept up, steady and uniform throughout the mass, and at all seasons of
-the year let the curd be cooked done. This is specially important when
-the conditions for curing are unfavorable. You must do, then, in the vat
-part of the work which can be done on the ranges when the weather is
-favorable.
-
-
-
-
-CHAPTER XVI.
-
-ACID.
-
-
-Another important agent in cheese-making is acid. This you are pretty
-sure to have, at some stage of the process, and the chief question seems
-to be as to _when_ you will have it. It is said that milk fresh from the
-cow manifests the presence of lactic acid. The quantity is very slight,
-however, and under favorable circumstances the development is slow.
-Where milk is properly cooled immediately after being taken from the
-cow, and the factoryman has good facilities for keeping it cool, it will
-be found, when the time comes to begin the process of working up, what
-is called "sweet." It will not taste as fresh and clean as when first
-cooled after milking; but no acid will be perceptible to either taste or
-smell--not even enough to make it what is termed "old."
-
-Some think age makes the milk all the better for cheese-making, and we
-believe it is generally understood that milk fresh from the cow does not
-work quite satisfactorily. However, we place no great stress on this
-opinion. Old milk will work quicker than new milk; the acid will develop
-sooner to the point desired by the cheese-maker, and this saving of time
-doubtless has something to do with the decision in favor of age in milk
-for the purpose of cheese-making.
-
-Our impression is, that milk cannot be too sweet when the rennet is
-added, and that if sufficient time is taken to develop the acid in the
-whey before dipping, the fresh milk will be found to turn out the
-finest-flavored and best-keeping cheese. The acid is not wanted in the
-_curd_, but in the _whey_. If the milk is sour, to begin with, or quite
-advanced toward sourness, the lactic acid must pervade every particle of
-the whole mass. Now, it strikes us that the correct idea is to expel the
-whey from the curd, as far as possible, before the acid makes its
-appearance, and let the acid develop in the whey afterward, so as to
-furnish a sort of pickle. The acid will develop sharply at some stage in
-the process; and, as we have before said, the question to be decided
-seems to be as to what point it is best to have it develop at.
-
-We say, with the light we at present have before us, we think the acid
-should never be allowed to develop much before the curd is cooked and
-the whey is properly expelled; then let the whey take on acid to quite a
-perceptible degree before dipping the curd. We doubt if it makes much
-difference whether the acidulation takes place while the curd is
-floating in the whey, or after the whey is drawn off and while the curd
-stands and drains. There is rather more convenience in handling to leave
-the whey on and stir the curd sufficiently to keep it from packing; but
-the "cheddar" cheese, which is generally considered the best of any, is
-made by stacking the curd, after cooking, and allowing the whey that
-clings to it to take on acid. But where the milk is all right, to begin
-with, and the curd is properly managed and cooked, we doubt if it makes
-any material difference which process is adopted for allowing the acid
-to develop. With such a curd, there is little danger of its being
-injured by the acid, as any one can demonstrate by allowing curd to
-stand unpressed over night, as is often done with small remnants, when
-the pieces will be found covered with an almost vinegar-sour acid. Grind
-this curd and put it to press, and there will be no signs of sour
-cheese.
-
-The development of the acid is absolutely necessary to secure good
-keeping qualities and a mild, clean flavor. Dip a curd before the whey
-has become perceptibly acid, or is on the verge of "changing," and we
-think that a rank, bitter flavor will be sure to follow. The absence of
-sufficient lactic acid leaves the albumen in a condition likely to
-decompose, while the butyric acid develops itself, as in rancid butter,
-and the two combine to make a very unpalatable flavor to one nice about
-the taste of his cheese. Some prefer strong cheese. To such, the nearer
-the flavor approaches that of smoked herring and tobacco, the greater
-the gustatory gratification.
-
-The principal difficulty in working up sour milk is to get sufficient
-action of the rennet and heat on the curd to properly condense it and
-expel the whey. It is a mistake, therefore, to dip a curd soft because
-it is sour. Run your heat up to 104 deg. or even 106 deg., as soon as possible,
-and keep it there until your curd is cooked. It is sour, and nothing but
-cooking will save it, if anything will. The whey must and will come out.
-If you do not expel it from the particles of curd in the vat, you will
-not be able to press it out sufficiently to keep it from working and
-leaking out while the cheese stands on the ranges.
-
-If anything will prevent sour milk from making leaky cheese, it is
-thorough cooking. This process you should hurry up as much as
-possible--always having an eye to keeping the heat even, and preventing
-waste of butter. The acid, acting on the butter globules, makes their
-coatings tender. Therefore, handle the curd as carefully as possible,
-cool well before putting to press, and press gently, increasing the
-pressure gradually. But, if you have succeeded in getting your curd
-properly cooked, you have done one of the best things possible to
-retain the butter. If, when you put the curd to press, you find you have
-more than the usual bulk of curd, filling the hoops fuller and refusing
-to yield readily to the pressure of the screw--as is generally the case
-with sour milk, as managed in most factories--you may know that you have
-not done your work thoroughly, and therefore look out for leaky, sour,
-poor cheese. On the other hand, if you have condensed the curd to the
-usual bulk, so that it works well under the screw, you may hope for a
-fair cheese, that may pass muster when the buyer comes along.
-
-We often hear the remark, when anything is said about developing the
-acid, "No sour cheese for me; I prefer to dip my curd sweet." People who
-talk in this way either make bitter, bad-flavored cheese, or else get on
-more acid than they are aware of, in consequence of having dull taste
-and smell. They judge by the _appearance_ and _feel_ of the curd when it
-is in condition to dip, and may succeed in hitting the right point. In
-hot weather, it is hardly possible not to develop the acid sufficiently.
-But if they really dip the curd sweet, we do not believe it possible
-that their cheese can be up to the standard demanded by the best
-markets, though they may succeed in getting a fair price for it. Not all
-buyers are really good judges, and fewer still know what the matter is
-with a cheese that is imperfectly made. They know, perhaps, that there
-is something wrong about it; but what, they are unable to say. Further,
-we believe the average price of American cheese lower than it should be,
-in consequence of so little really prime cheese, and of the large amount
-of second-rate; and that, as yet, our buyers are not sufficiently
-discriminating in their purchases and prices, though they are yearly
-growing more so. Both buyers and cheese-makers need more experience and
-a better understanding of what is requisite in the manufacture of a
-prime article.
-
-
-
-
-CHAPTER XVII.
-
-DIPPING CURDS.
-
-
-There is nothing so difficult in cheese-making as to determine the exact
-point when a curd ought to be taken out of the vat and salted. A slight
-variation either way from this point makes an uneven lot of cheese, and
-much variation spoils the batch, so that it will not pass for "prime."
-Every cheese-maker has felt the want of some test whereby the exact
-point, when a curd is sufficiently "done" to dip, can be determined with
-certainty. Neither the sense of smell, the sense of taste, nor the sense
-of touch is infallible. The evidence of this fact can be seen in any
-factory during the season of cheese-making. A simple test of acidity,
-which is claimed to be conclusive, is the application of a hot iron to a
-lump of curd. The iron wants to be searing hot--not red hot, but hot
-enough to toast cheese. Take up a small handful of curd, squeeze the
-whey out of it, and touch the hot iron to it, holding it there for a
-moment, or until it adheres and begins to melt or toast the cheese. Then
-pull the iron gently away from the curd. If the curd is raw and sweet,
-it will break short off from the iron and appear crumbly. If slightly
-acid, it will slightly pull out in threads, but not very long ones. As
-the acid develops, the stringiness increases. At a certain point, the
-curd will cling to the iron and pull out in numerous fine threads an
-inch or two long. Beyond this point, the threads grow longer but fewer,
-until there will be only one, which will draw out a foot or so, and then
-break, recoiling somewhat like India-rubber. Indeed, the curd grows
-tougher and more stringy from the time it begins to take on acid
-perceptibly, until it finally ends in stringing indefinitely, like wax,
-having passed the point of breaking and flying back. The successive
-stages of development are gradual, but very marked, and cannot fail to
-be recognized after a few experiments.
-
-Thus having obtained a means of telling the degree of acid developed, it
-only remains to be decided at what point to dip the curd. It is claimed
-that the proper one is where the threads are the finest and most
-numerous. Beyond this point, the threads diminish in number but increase
-in length, which is an indication of too much acid. It is asserted that
-the hot iron test is uniform and reliable, besides being easy of
-application. Cheese-makers can make their own experiments, and we advise
-them to try the hot iron to their own satisfaction. If it should prove
-as conclusive as good judges think it will, it will be of immense value
-to our dairymen.
-
-This test reminds us of the test used by maple-sugar makers to determine
-when the batch has reached the point where it will "grain" and "cake"
-well. They make a small bow of a twig, dip it into the sugar, which
-adheres to and fills it, and then they blow through the bow. If no
-bubble forms and floats off like a soap-bubble, the batch is not done.
-But if they can blow a string of bubbles, or one long bubble, it is time
-to remove the heat. The stringing of the cheese-curd, on the application
-of the hot iron, seems to afford a very similar test for the
-cheese-maker.
-
-It is not claimed that the use of the hot iron will necessarily insure
-the making of good cheese. It only determines the degree of acidity,
-which is one very important point. Other things are requisite to the
-manufacture of a prime article, and the same care, attention, and
-labor, in other matters, will remain just as essential. By using the hot
-iron, however, it is claimed that the cheese-maker can tell, every time,
-just how sour his curd is.
-
-
-
-
-CHAPTER XVIII.
-
-SALTING CURDS.
-
-
-We believe there is not much controversy on the question of salting
-curd. One says, salt it hot, and another says, cool it first. But the
-variation in temperature is but a few degrees, and can hardly be
-supposed to have much effect. On the whole, we prefer salting as warm as
-practicable, as the curd then takes the salt better and the seasoning is
-likely to be evener. But the sooner the salt is thrown on, the greater
-the waste will be from running off in the whey. If the curd were
-thoroughly drained, or pressed out, as it is by the English in the
-manufacture of cheddar cheese, before the salt is added, considerable
-less would be needed. Some salt the curd in the vat, while it is yet
-covered with whey, and think this the better way. We opine, however, it
-matters but little when the salt is added, if it be distributed evenly
-throughout the mass of curd and is used in the proper quantity. The
-common method is to salt in the curd-sink, while the curd is
-draining--generally as soon after it is dipped as it can be stirred into
-a loose condition suitable for evenly mixing the salt.
-
-We have heard the opinion expressed that it matters not whether the curd
-is well separated after salting, or left in coarse chunks with the salt
-adhering to their surfaces when put to press, as salt is very
-penetrating and the pressing drives the salt whey all through the
-cheese. But the common practice is not based on such a conclusion, and
-we think it well that it is not. Even salting we consider as essential
-in cheese-making as in butter-making.
-
-The amount of salt used at the different factories varies from four
-ounces to five ounces for a hundred pounds of milk, or from two pounds
-and a half to three pounds and an eighth for a thousand pounds of milk,
-or a hundred pounds of curd. The higher rate of salting is thought to
-somewhat retard the curing, but it will help the keeping qualities of
-the cheese.
-
-For convenience sake, and to save time and the liability to mistakes
-when in a hurry, we would recommend the making of a scale or table,
-based on the rate of salting adopted, ranging from twenty or twenty-five
-pounds up to a hundred, and then for the hundreds up to the capacity of
-the vat. It takes but a little while, during some leisure hour, to make
-such a tabular scale. When made and stuck up in some convenient
-place--say, over the salt barrel, or over the balances--it will enable
-any one not familiar with or quick in figures to see at a glance how
-much salt is needed for the curd of a given amount of milk. It is a
-convenience, too, that will last as long as the factory, if taken care
-of.
-
-
-For the benefit of whom it may concern, we give the following tables:
-
-
-TABLE
-
-FOR SALTING AT THE RATE OF 2 LBS. 8 OZS. TO 1,000 LBS. OF MILK.
-
-
- -----------+---------------++---------+---------------
- MILK. | SALT. || MILK. | SALT.
- -----------+-------+-------++---------+-------+-------
- lbs. | lbs. | ozs. || lbs. | lbs. | ozs.
- 25 | 0 | 1 || 1,000 | 2 | 8
- 50 | 0 | 2 || 2,000 | 5 | 0
- 75 | 0 | 3 || 3,000 | 7 | 8
- 100 | 0 | 4 || 4,000 | 10 | 0
- 200 | 0 | 8 || 5,000 | 12 | 8
- 300 | 0 | 12 || 6,000 | 15 | 0
- 400 | 1 | 0 || 7,000 | 17 | 8
- 500 | 1 | 4 || 8,000 | 20 | 0
- 600 | 1 | 8 || 9,000 | 22 | 8
- 700 | 1 | 12 || | |
- 800 | 2 | 0 || | |
- 900 | 2 | 4 || | |
- -----------+-------+-------++---------+-------+-------
-
-
-TABLE
-
-FOR SALTING AT THE RATE OF 3 LBS. 2 OZS. TO 1,000 LBS. OF MILK.
-
-
- -----------+---------------++---------+---------------
- MILK. | SALT. || MILK. | SALT.
- -----------+-------+-------++---------+-------+-------
- lbs. | lbs. | ozs. || lbs. | lbs. | ozs.
- 20 | 0 | 1 || 1,000 | 3 | 2
- 40 | 0 | 2 || 2,000 | 6 | 4
- 60 | 0 | 3 || 3,000 | 9 | 6
- 80 | 0 | 4 || 4,000 | 12 | 8
- 100 | 0 | 5 || 5,000 | 15 | 10
- 200 | 0 | 10 || 6,000 | 18 | 12
- 300 | 0 | 15 || 7,000 | 21 | 14
- 400 | 1 | 4 || 8,000 | 25 | 0
- 500 | 1 | 9 || 9,000 | 28 | 2
- 600 | 1 | 14 || | |
- 700 | 2 | 3 || | |
- 800 | 2 | 8 || | |
- 900 | 2 | 13 || | |
- -----------+-------+-------++---------+-------+-------
-
-
-We presume the method of using these tables will be plain enough to
-most cheese-makers. But we will give a single illustration. Supposing
-the batch of milk to be 4,640 pounds, if we wish to salt at the rate of
-3 lbs. 2 ozs. to the 1,000 pounds of milk, we look at the column
-indicating the quantity of salt for a given number of thousands, and
-find that 4,000 pounds of milk require 12 lbs. 8 ozs. of salt. Referring
-to the other column, we find 400 pounds of milk require 1 lb. 4 ozs.
-salt, and 40 pounds, 2 ozs. Add these together, and we have 13 lbs. 14
-ozs. as the quantity of salt required for 4,640 lbs. of milk. If
-desired, a table can be made out, with little trouble, that will show
-the quantity of salt required for any given number of hundreds of pounds
-of milk likely to be contained in a single vat.
-
-
-
-
-CHAPTER XIX.
-
-TAINTED MILK.
-
-
-The most abominable of all things in a cheese-factory is tainted milk.
-It means floating curds, "huffy" cheese, bad flavor and poor prices.
-Yet, as milk is now managed, most factories will, in hot weather, get
-occasionally caught with a mess of tainted milk. There are hard work,
-anxiety and unsatisfactory results in it for the cheese-maker, and
-dissatisfaction and small profits for the patron. Such things never
-ought to be; but, when such a catastrophe happens, like other
-disagreeable things, it has to be borne and the best made of it that
-circumstances will permit.
-
-We know of no way to make good cheese out of tainted milk, and have had
-comparatively little experience with it--though quite as much as we
-desire. But from our own knowledge and what we can learn from the
-experience of others, if we had a tainted mess of milk to work up, we
-should heat it up as soon as possible, cut the curd fine, cook it
-thoroughly and develop the acid as much as we thought the curd would
-bear and stick together so as to bandage well. If we had another batch,
-in which the whey was all right, we would draw off the whey from the
-tainted batch as early as possible and add whey from the sweet batch to
-the tainted curd, to cook it in. If not, as soon as cooked, we would
-draw off the whey and allow the acid to develop in the curd. We presume
-sour whey added to the batch would be an advantage in developing the
-acid, and acid is what seems to be needed to check the decomposition and
-further tainting of the curd. An extra quantity of salt would doubtless
-be an advantage in stopping further taint. The curd should be cooled to
-the temperature of the atmosphere, and well aired before being put to
-press, and the pressing should be thorough.
-
-Old cheese-makers have told us that they thought they found an advantage
-in washing and cooling a tainted curd with ice water--that is, by
-chilling it. It seems to us that, though this might check taint for the
-time being, it would hasten it when the cheese warmed up in curing, as
-butter or meat will spoil rapidly after having come in contact with ice,
-if exposed to the atmosphere.
-
-Prime cheese never can be made of bad milk. But, if milk is not too
-badly tainted, a mess managed on the principles we have indicated will
-make a fair cheese--one that will suit many palates. A curd made of sour
-milk may be improved by washing out some of the acid by the use of warm
-water. With such a curd, extra cooking is an important point; but
-generally there is less cooking, owing to the hurry to get the curd out
-of the sour whey. It is in almost the opposite condition, so far as acid
-is concerned, of curd made from tainted milk. The latter has too little
-acid; the former too much. We therefore want to develop the acid in a
-tainted curd, and to retard or diminish it in a sour one.
-
-
-
-
-CHAPTER XX.
-
-CURING.
-
-
-There is no part of the process of making up milk and getting the
-product ready for market which requires more care and judgment, as well
-as some hard work, than curing. Few rooms are properly prepared for the
-purpose. They are left too open and barn-like, with no means of
-controlling the temperature. Factorymen generally seem to think that if
-the cheese is only made and put on the ranges, there is little or no
-need of making any further provision. We have seen cheese, which we
-believe had deteriorated from one to two cents a pound in value, because
-the curing process had not gone on properly. The curing rooms were full
-of cracks which let in the wind, cold or hot, dry or damp, as it might
-be, and the cheese stood on the ranges in the cold, damp atmosphere,
-turning to swill--to hog feed, instead of human food. The faces were
-cracked; the flavor was bad; "too much acid," the buyers said; the
-makers were perplexed, and quite sure they had not changed their hands
-from what they were when they made a good reputation; the patrons were
-dissatisfied, and the committeemen grumbled. There might have been other
-failings; but we are quite sure that no one has a right to expect prime
-cheese where there are not the proper facilities for curing. If the
-weather happens to be right, a barn may answer the purpose. But no one
-has a right to presume on always having favorable weather; and it is the
-part of wisdom to make preparations for all sorts of contingencies.
-
-A curing-room should be made with a wind-proof wall. This would guard
-against sudden changes of weather, by keeping out both heat and cold.
-Sufficient air can be introduced through the windows, which should be
-made to open easily, and be provided with blinds. There should also be
-provision for supplying artificial heat, equally distributed throughout
-the building, and not from a red-hot stove set in the middle, or in one
-end or corner, where it will toast the cheeses near it, and leave those
-farther off to chill in the cold weather of spring and fall. If steam is
-used, the heating apparatus may be made to do the double work of cooking
-the curd, and warming the drying-room. This may be done by means of
-hot-air tubes, or by the use of steam-pipes running round the room. Of
-course it would cost a little at the beginning; but a curing room once
-properly fitted up would soon pay the extra expense in the saving of
-time, labor, care, vexation and money. A thousand and one annoyances
-would be guarded against, and the proprietor would have the satisfaction
-of knowing that he had got a good thing, which would insure the most
-that could be expected from the product of the cheese-vat, and build up
-a first-class reputation and a permanent business.
-
-A curing-room should not only be kept at an equable temperature of 70 deg.
-to 80 deg., but be well ventilated. The gases constantly emitted by the
-curing process should have a chance to freely escape and leave the
-atmosphere as pure and sweet as possible. There is no more sense in
-supposing that a cheese can cure properly and have a clean, wholesome
-flavor, if kept in a close, unventilated room, than that a human being
-can retain his health in impure air. The curing-room must be kept clean
-and sweet, dry and airy--not by allowing the wind to whistle through it
-as it listeth, but by a judicious system of heating and ventilating,
-which will allow the hot and chill blasts to blow harmlessly by.
-
-
-
-
-CHAPTER XXI.
-
-GREASING CHEESE.
-
-
-When a cheese is first removed from the hoops, care should be taken that
-its face be not allowed to dry and crack before it is greased with hot
-whey-butter. Nothing has been found so good as whey-butter for the
-purpose of greasing cheese, and it should be applied hot, and as soon
-after the cheese is set on the range as possible. If it dries at all, we
-think it injurious to the formation of a smooth, glassy face; and if it
-dries much, the face is sure to check and present an unsatisfactory
-appearance, besides furnishing convenient places for the cheese-fly to
-deposit its eggs.
-
-A very convenient thing for applying the hot butter is a paint-brush. It
-is much handier and better every way than a swab. But care must be
-taken, or the bristles of the brush will get scorched. This can be
-avoided by removing the brush from the dish when through using it, and
-not putting it in the grease again until you are ready to grease the
-faces of your cheeses.
-
-A pressed iron dish with a handle riveted on, is handy for melting the
-grease. There is no danger of melting out the bottom, or melting off the
-handle, and you are less liable to burn yourself or spill your grease
-than you are if you melt the whey butter in an old basin, which very
-soon gets burnt and leaky.
-
-Little conveniences, like the iron dish and brush we have mentioned,
-help a great deal, in the course of a season, about cheese-making; and a
-cheese-maker had better furnish them at his own expense, if his
-employers are too stingy to do it, than not to have them. There are
-many such little things that greatly assist in doing work easily and in
-keeping neat and tidy. One can do without them, on the principle that a
-farmer can hoe his corn without a cultivator, but it does not pay.
-
-If a cheese cannot be greased as soon as taken out, spread a cloth or
-put a turner over it, or both. This will keep the moisture from escaping
-and the air from immediate contact with the face of the cheese.
-
-As whey-butter is the best and nearly the only material used for
-greasing the faces of cheeses, it will not be amiss and may be of use to
-inexperienced cheese-makers, to say a few words on the mode of trying
-out the whey-butter. Prepare a skimmer with a long handle, which may be
-cheaply made by punching the bottom of an old tin-pan full of holes and
-fastening a wooden handle to it with bits of wire. A shrub five or six
-feet long and of suitable size, with a short crook at the larger end, is
-convenient. It can be split at the crooked end, slipped on the edge of
-the pan and wired there without much trouble.
-
-Hang a large kettle--a cauldron is best--in a convenient place, and fill
-it about two-thirds fall of the grease and scum which you skim off from
-the vat. It is yeasty stuff, and requires a good deal of room, at first,
-to swell in when the heat is started. Keep up a moderate fire, so as to
-boil it gently without scorching, and continue the boiling until the
-cheesy portion is sufficiently cooked to sink to the bottom. Then allow
-the batch to rest and cool down. Dip off the butter, while still warm
-and oily, and carefully strain it into a clean tub. When cooled
-sufficiently to begin to thicken somewhat, a little salt sprinkled on
-the surface and thoroughly stirred in, as the farmers' wives sometimes
-salt their lard, will help prevent it from getting rancid and stinking.
-Set it in a cool place, and keep it covered tightly. Near the close of
-the fall's operations, a nice tub of whey butter should be thus prepared
-and set by for use the next spring--for, in the cold spring weather,
-when cheese-making first commences, very little cream will rise on the
-whey-vat, and it will take some time before a batch can be procured.
-
-In applying the whey-butter to the face of the cheese, no more should be
-used than the surface of the cheese will absorb and leave it moist and
-shiny. If enough is put on so that it will cool in streaks and stick to
-whatever it touches, it should be wiped off, or it will daub the turner
-or bench, and not only make unnecessary work in cleaning, but prevent a
-hard, smooth rind from forming. Many give themselves a good deal of
-annoyance by putting on too much grease.
-
-The next morning after the cheese has been set on the range, and had its
-upper face greased with hot whey-butter, it should be turned over, when
-a similar application of hot butter should be made to the other face. If
-the cheese is well made and of good milk, and properly greased, as we
-have indicated, more greasing will seldom be needed. A little care will
-determine when more is needed, if at all. If the face begins to look dry
-and feel harsh, in spite of thorough rubbing with the hands, call the
-grease-brush into requisition again. In hot, dry weather--especially if
-the air is allowed to strike the face of the cheese--a timely
-application of more whey-butter may keep the face from cracking and save
-considerable trouble.
-
-The cheeses should be regularly turned, for the first fortnight, every
-day, and have their faces thoroughly rubbed and polished with the naked
-hand. Nothing else will do so much to help form a satisfactory rind. A
-cloth carried along should be used to wipe off any surplus grease on the
-bench or turner, so as to prevent its daubing the next cheese and making
-additional work. This same cloth, thus made greasy, will answer the
-additional use of wiping off any mould that may be found collecting on
-the bandage.
-
-In this way, a lot of cheese, with comparatively little additional work
-and trouble, but a trifle more attention, can be kept looking clean and
-wholesome; and if this neatness does not actually help improve the
-quality of the cheese--we think it does--it will so much improve the
-appearance, that you will not only be rewarded by the satisfaction
-afforded, but can safely count on a fraction more from the buyer--enough
-to more than pay for all the labor bestowed in curing.
-
-
-
-
-CHAPTER XXII.
-
-SKIPPERS.
-
-
-One of the most annoying things in the drying-room is the cheese-fly. It
-is very small but very effective in its way; and as it has the power to
-so rapidly increase its numbers, it sometimes gives a good deal of
-trouble. To a beginner, its ways seem almost past finding out, yet its
-path often becomes disgustingly visible.
-
-We know of no sovereign remedy for these pests of the drying-room. The
-best preventive is perfect cleanliness in all the surroundings. No pools
-of whey or slops of any kind in, under or around the building, should be
-allowed to furnish the first broods. But few factories are so arranged
-as to leave no putrid whey-spouts or other receptacles for the eggs of
-the fly. When hot weather comes on, the flies, therefore, swarm all
-around the building; and most curing-rooms are so open as to afford them
-easy access. Once in the room, the trouble and warfare begin, and cease
-not until the dog-star no longer rages.
-
-The cheese-fly is not very particular where it deposits its
-eggs--whether in the cracks in the benches or turners, in wrinkles in
-the bandage, in the checks in the rind of the cheese, or on the smooth
-face. If the weather is warm enough and there is the least bit of
-moisture, the eggs will hatch anywhere around the cheese. As soon as
-hatched, instinct leads the skipper to burrow in the cheese at once. It
-is a mistaken idea, we think, that the fly inserts the eggs. It drops
-them in clusters, wherever it is convenient. It may be on a turner,
-which is standing idle. It is taken up thoughtlessly, clapped over a
-cheese, which is turned on it, nicely covering the eggs, which hatch
-between it and the rind, and the brood is soon found thriving nicely in
-the cheese. Perhaps the eggs are laid on the smooth face of the cheese,
-in plain sight, if one looks carefully enough for them. The next time
-the cheese is turned, the eggs are in the same situation as those laid
-on the turner. They may be laid on the bench, and the cheese set on
-them. A careful hand, who is used to hunting eggs as well as skippers,
-will look closely for them everywhere, and be sure that the face of no
-cheese that has them on is turned down, and that no turner is used
-containing them. In all these cases, care and neatness have their
-advantages, and pay.
-
-If a cheese is leaky, look out for it. We have seen the eggs of the
-cheese-fly deposited on the best cheeses; but sour, stinking, leaky
-cheeses attract them most. Here they are in their natural element. The
-eggs dropped on the moist cheese anywhere, even on the bandage, will do
-remarkably well. They no sooner hatch, than the tiny worm works its way
-through the bandage or rind into the cheese, and there he feasts,
-fattens and grows.
-
-It is almost traditional that a skippery cheese is invariably a good
-one. We admit that good cheese may be skippery--it is so, sometimes; but
-the leaky, greasy, rank smelling and strong-tasting cheese, is the
-skipper's delight. In such a cheese, he luxuriates in all his disgusting
-glory.
-
-When skippers get into a cheese, we know of no better way than to dig or
-cut them out as soon as possible. Their presence is at once indicated by
-a moist spot, when the bottom face of the cheese is first turned up.
-Greasing a piece of paper over the hole in the cheese, which is the
-entrance of the skipper, will bring him to the surface after air, but it
-does not kill him nor free the cheese from skippers. We say, cut them
-out. Cut freely, and make sure work. If the spot is near the edge, a
-wedge-shaped piece may be cut out, and a piece of another cheese--there
-is usually one cut for patrons of a factory--can be fitted in, a second
-bandage drawn over, and the cheese slipped into a hoop, when a little
-pressing will smooth down all roughness and heal all scars.
-
-Some put cayenne pepper in whey-butter used for greasing cheeses. But,
-though it may help keep flies off, it will not prevent trouble. They
-will work their way wherever there is a chance for them. Dryness,
-cleanliness and watchful care, are the only sure preventives of
-skippers, in hot weather. To one who has had experience, it is not so
-very difficult to guard against serious loss from skippery cheese. But
-beginners need to be put on their guard--and for their benefit we have
-penned this article on skippers.
-
-
-
-
-CHAPTER XXIII.
-
-CHEDDAR PROCESS.
-
-
-During the summer of 1869, we had the pleasure of visiting the Spring
-Creek and Slate Hill factories, in Montgomery county, under the charge
-of Mr. ALEXANDER MACADAM. Mr. MACADAM'S father is an old cheese-maker,
-who learned the Cheddar process from the celebrated English dairyman,
-Mr. JOSEPH HARDING, of Somerset, about 1855. The son has had all the
-advantages of the father's experience, and, in addition to an active,
-inquiring and practical turn of mind, has had experience in one of the
-heaviest cheese houses in London. If any one knows what good cheese is,
-and what is required by the English taste, as well as by the American
-market, we think Mr. ALEXANDER MACADAM does. He is, besides,
-intelligent, free and communicative--ready to impart any information
-within his knowledge. We propose to give as intelligible an account of
-his process as we were able to pick up in our brief visit. But, as he
-adopts in part the American method, and humors considerably American
-ideas, we will first give a brief description of the real Cheddar
-process, as explained in a pamphlet written by Mr. ROBERT MACADAM, of
-Gorsty Hill Dairy, Crewe, who is the father of our host:
-
-
- In describing the process of cheese-making, it is necessary to keep
- in view some definite size of dairy; and for this reason, we will
- allude in the present section to one making cheese from the milk of
- 60 cows.
-
- As detailed in the paragraph on the morning's operations, the
- evening's milk having cooled down to 62 deg., is lifted and sieved into
- the cheese tub, and the morning's milk added to it, as it comes
- from the cow-house. If the temperature of the milk, when thus
- mixed, be under 78 deg., it must be raised to that degree of warmth, as
- from 78 deg. to 80 deg. is the best temperature at which milk can be set
- for coagulation. This may be effected either by warming a portion
- of the milk among hot water to any temperature not above 150 deg., or,
- when the cheese-tub is double-bottomed, by introducing a jet of
- steam, or allowing the hot water to circulate. The quantity of milk
- in the cheese-tub being one hundred and sixty-five gallons, the
- requisite quantity of annotto is now added, and carefully mixed, to
- produce a rich straw or cowslip color. Five quarts of sour whey
- being added, and a quantity of rennet sufficient to coagulate the
- mass of milk in sixty minutes, the whole is gently stirred and
- completely mixed, covered over with a clean cloth, and allowed to
- stand for coagulation. After the milk has stood for fifteen
- minutes, the top or surface should be gently stirred, to prevent
- the cream from ascending, and this must be repeated if the curd is
- long in beginning to form. Hence it is preferable that the
- coagulation should be completed in from fifty to sixty minutes, as
- otherwise a waste of richness is likely to ensue. When the cream
- shows a decided tendency to rise to the surface, it is advisable to
- skim it off, previous to lifting the evening's milk, and warm it to
- a temperature of 95 deg., as this prevents it from ascending, and
- causes it to amalgamate more completely with the mass of milk set
- for coagulation. In stirring the milk to prevent the cream from
- ascending, the strictest attention should be observed to abstain
- from doing so if the slightest degree of coagulation is perceived.
- As soon as the curd has acquired a moderate degree of firmness, the
- operation of breaking-up should be at once commenced, and must be
- performed carefully, gently and minutely. This may be accomplished
- by one person in about thirty minutes, when the revolving knife
- breaker is employed, or by two persons in about the same time, when
- the shovel or wire-breakers are used. Before this operation is
- finished, a quantity of whey must be taken from the cheese-tub,
- heated to 150 deg., and again poured upon the mass, stirring being
- actively kept up beneath the stream, to prevent any portion of the
- curd from being scalded. The quantity thus heated must be
- sufficient to raise the temperature of the contents of the
- cheese-tub to 80 deg., and the whole must be carefully and completely
- mixed. The addition of warm whey raises the temperature, and
- consequently hastens the separation of the whey from the curd, and
- assists in promoting the necessary acidity. [If, however, the
- presence of acidity can be detected by the smell or taste, no warm
- whey should be used at this stage of the process.] The curd being
- broken to a sufficient degree of fineness, it is allowed to remain
- undisturbed for one hour, except when the acid exists in too great
- a degree, in which case it should only stand during the time
- occupied by warming the whey for scalding. The whey-separator is
- then inserted, and the liquid allowed to run off until the surface
- of the curd appears among the whey, after which the separator is
- taken out, and the curd properly broken up with the shovel-breaker.
- But before breaking up the curd, a quantity of whey should be
- heated to 150 deg., for the purpose of scalding it. One person pours a
- portion of this hot whey over the curd, while another stirs
- actively beneath the stream with a shovel-breaker. The hot whey is
- poured cautiously over the mass at intervals, and the stirring is
- kept up gently but briskly, until the temperature is raised
- gradually to 98 deg. or 100 deg. Fah. The stirring is continued, and the
- temperature maintained, until the curd acquires a certain degree of
- firmness and consistency, which it is difficult to describe, but
- which the intelligent cheese-maker soon learns to recognize by its
- appearance, and by its peculiarly elastic feel when handled. It is
- therefore of the utmost importance to possess the discrimination
- and tact necessary for discerning when the proper degree of
- firmness and consistency has been attained. When the curd is
- sufficiently "cooked," it is in small granular particles, firm and
- elastic to the touch, and when a portion is taken in the hand and
- squeezed, it does not readily adhere, but separates into particles.
- The stirring must be continued till this peculiar consistency is
- attained, without any regard to the length of time, but should on
- no account be farther prolonged, because the cheese will then have
- a tendency to be hard and stiff, and will require a longer time to
- mature in the cheese-room. The length of time required for stirring
- varies according to the previous condition of the milk, being from
- twenty to thirty minutes when the acid exists in a sufficient
- degree, or even double that time when the natural process of change
- in the milk has been slow. This process of saturating the curd with
- heated whey has the effect of completely separating the solid and
- fluid parts, the only moisture left being that which adheres to the
- particles, and which comes away under pressure. But when the
- temperature is raised in this manner, or by heat from the bottom of
- the cheese-tub, the utmost care is necessary to keep the curd from
- being over-scalded, as, when the temperature is too suddenly
- raised, part of buttraceous matter may be lost, and the small pulpy
- particles get skinned over, inclosing a quantity of the whey, which
- it is extremely difficult again to separate. If the milk has been
- in proper condition to begin with, and the process carried on in
- the manner thus detailed, the curd will retain all the natural
- richness of the milk, and the cheese produced will have that rich
- creamy taste and sweet milky flavor, something like the odor of new
- milk, known as the _Cheddar flavor_. When the curd is raised (in
- the manner described above) to the natural heat of the milk (98 deg.,)
- or only one or two degrees above it, all the butter is retained and
- fixed in the curd; for although subjected even at first to a
- pressure of half a ton, little or no trace of butter will appear.
- This is unquestionably a more rational and far superior method of
- separating the whey from the curd than that of heating beside a
- fire or in a furnace, with its attendant skewerings and changings.
-
- The next step in the continuation of the process is to insert the
- separator, after the curd has been allowed to remain undisturbed in
- the scald for the space of thirty minutes. After the whey is run
- off, the curd is thrown up into a heap in the center of the
- cheese-tub, covered over with a clean cheese-cloth, and the whey
- allowed to drain away from it for another half-hour. At the end of
- that time the curd is cut across, turned over in square lumps,
- heaped up, covered as before, and then allowed to lie for half an
- hour longer. The curd is then taken from the cheese-tub, laid upon
- a cooler, split by the hand into thin flakes, and spread out to
- cool. The curd at this stage has a distinctly acid smell; it is
- slightly sour, and by no means palatable; and its taste and
- appearance are such as would lead a novice to think it unlikely to
- produce a fine cheese. When the curd has been exposed on the cooler
- for fifteen minutes, it is turned over, and allowed to lie for the
- same length of time. It is then packed into a cheese-vat, having a
- clean cloth under it, placed under the press for the space of ten
- minutes, and subjected to a pressure of half a ton. When taken out,
- it is ground in the mill, weighed, and returned to the cooler, and
- if the acid is sufficiently developed, it should be at once salted,
- cooled down to about 65 deg., and placed under pressure. The purest
- refined salt should be used, and should be weighed and carefully
- mixed with the mass, one pound of salt being sufficient for
- fifty-six pounds of curd.
-
- When the acid is found to be insufficiently developed in the
- previous stages of the process, the curd is allowed to lie
- unsalted, and is stirred up occasionally, until the necessary
- degree of acidity is acquired. The curd is then finally put into
- the cheese-vat, and at once put under pressure, at first under a
- weight of five or six cwt. The cheese is taken out of the press in
- the evening, and a clean cloth put upon it, and being turned in the
- vat, is subjected to a pressure of half a ton. Next morning, it is
- again taken out, wrapped in a dry cloth, reversed in the vat, and
- returned into the press with four cwt. additional pressure placed
- upon it. On the following morning it receives its third and last
- cloth, and when placed in the press, is now subjected to the
- pressure of 18 cwt. In the evening, it is once more removed from
- the press, gets a calico cap neatly stitched upon it, is reversed
- in the vat, placed under a pressure of one ton till the following
- morning, and is then finally taken from the press. The cheese is
- then tightly bandaged to preserve its proper shape, and being
- ticketed with its date and number, is carried to the cheese-room,
- where it must be turned every day until fully ripe for market.
- Cheeses may always be in the store-room in seventy-two hours after
- they are first put into the press, and, indeed, they might be
- placed there much earlier; only to insure consolidation, it is
- preferable to maintain the pressure during the time specified.
-
- A diary or register should be kept, into which the date and number
- of each cheese should be formally entered, together with such
- remarks as may be needful and proper concerning the condition of
- the milk, and the peculiarities of the curd, &c. The cheese-maker,
- when testing the quality of any cheese after it is ripe, may learn
- from the register the precise conditions of its manufacture, and
- will thus be assisted in attaining that degree of excellence which
- was laid down in the beginning of this work as a proper standard or
- quality.[A] It will also be found highly useful to note down many
- similar facts, such as the various yields of milk at particular
- seasons, and from different kinds of pasture or house-feeding, as
- the practice will not only give wide views of the subject, and
- correct information regarding it, but will also tend greatly to
- foster accurate and business-like habits.
-
- It is necessary to state distinctly the mode of procedure best
- adapted for this contingency because the over-acidity of milk when
- not detected and duly attended to in the process, produces a
- corresponding blemish in the cheese.
-
- In very warm weather, when the temperature of the evening's milk
- stands in the morning as high as 70 deg. or upwards, every part of the
- process described in the previous section must be hastened. The
- curd is broken more speedily than usual, and whey is taken off as
- soon as possible, and quickly warmed for scalding. When the
- operation of breaking is concluded, an interval of only five
- minutes is allowed before the whey is run off. Scalding is then
- proceeded with, but, under these circumstances, the curd and whey
- should only be raised to the temperature of 98 deg.. When the proper
- degree of firmness has been attained by stirring, the rest of the
- whey is run off after another interval of five minutes, and when
- the curd is heaped up, ten minutes only are allowed to elapse
- before it is cut across and turned over. At the end of other ten
- minutes, it is laid upon the cooler, in five minutes more it is
- turned over, and at the end of other five it is put into the vat
- and under the press. Having been subjected to pressure for five
- minutes, the curd is taken out, ground in the mill, put back into
- the cooler, and salted. It is then stirred up to cool, until the
- temperature of the mass is reduced to 65 deg., when it is placed in the
- vat, and subjected to the ordinary routine of pressure. It may be
- stated, in illustration of the time occupied by these operations,
- that if the curd be ready for breaking at eight o'clock, it may be
- milled and salted by eleven. By expeditiously conducting every
- stage of the process, excellent cheeses may be produced, even at
- the above temperature; but when the ordinary time is allowed to
- elapse before the curd is "cooked" and salted, the cheeses will
- likely be sour. These rules and statements are based on the safe
- ground of personal experience, for in a very warm season we have
- made upwards of forty tons of cheese without one being sour.
-
- In these days of dispatch and outward display, when men seek so
- eagerly for the shortest and easiest ways of doing things, some
- will doubtless be found to carp at the minuteness and extent of the
- foregoing details, and at the repeated injunction to strive after a
- clear and intelligent conception of the principles on which this
- branch of industry is founded. And many more, whose past experience
- has been little else than a slothful compliance with false rules
- and prejudices, may, perhaps, censure the system as too abstruse
- and complicated. But all such objections are refuted by the simple
- fact that no common product, made from raw material universally the
- same, varies more in quality and value than cheese, from the one
- cause of difference in the skill with which it is made. To attain
- to excellence in cheese-making, it is absolutely necessary that the
- hand and the head should work together.
-
-
-The Cheddar process, as carried on at Spring Creek factory, is an
-adaptation of the foregoing to American apparatus and implements, with
-other variations. The milk is set in the usual manner, and at the usual
-temperature--say, 82 deg. to 84 deg.. It is cut in the usual manner, and
-gradually heated up to 98 deg.. Then the whole is allowed to stand, with
-occasional stirring, until the whey is perceptibly acid. The day we were
-there, we found the curd in the whey, and as much changed as is
-generally considered by Americans sufficient for dipping and salting.
-But as soon as a slight change is perceptible--indeed, as soon as any
-one of the hands fancies it is changed--the whey is drawn off. If the
-whey should still be sweet and the curd soft, there is no harm in
-drawing off the whey. Then one end of the vat is raised, the curd is
-poked away from the lower end, and the whey is allowed to drain out. If
-the curd is quite soft, the further separation of the whey is
-facilitated by cross-cuttings with a large butcher or groceryman's
-cheese-knife. If it is well "cooked," this is not necessary.
-
-At the expiration of half an hour or so--provided the whey is not
-rapidly taking on acid, in which case, at the expiration of five, ten,
-or fifteen minutes, according to condition--the curd is cut into pieces
-six or eight inches square, with the knife just mentioned; these pieces
-are split laterally through the middle with the knife; the top and
-bottom surfaces are put together, and the whole piled up along the sides
-of the vat. The object of this operation is to get the cool surfaces
-into the middle, to be influenced by the heat, and to give the already
-heated center contact with the atmosphere. In a little while, the bottom
-pieces are piled on top. The cutting and splitting operation may be
-repeated at intervals of twenty or thirty minutes until the whey that
-runs from the curd has much the taste of sour milk just before it begins
-to lopper.
-
-The whey looks white and rich, and is really so; but it is claimed, that
-there is not as much waste as is caused by keeping the curd in the whey
-and stirring it, when the butter and cheese that escape are so diluted
-as not to be noticed.
-
-When the whey draining from the curd has a decided sour-milk taste, the
-accumulation is removed, the curd mill is set on the end of the vat, and
-the large square pieces of curd thrown into the hopper and run through.
-The mill tears them into pieces varying in size from that of a kernel of
-corn to a butternut. When ground, two pounds and an eighth of salt are
-sprinkled over the curd and stirred in. (Considering the dry state of
-curd, this is really heavy salting--heavier than three pounds thrown on
-the dripping curd, in the usual manner.) The salting done, the curd is
-allowed to stand, with occasional stirring, as long as
-convenient--indeed, the longer the better. It will take no harm after
-being salted; and if a curd is at all tainted, or is made of sour-milk,
-and is rather soft, it should be allowed to stand as long as possible,
-and permit the hands to get it to press and ready to bandage the same
-afternoon or evening.
-
-This is the simple process, as we saw it at Spring Creek factory. The
-pressing and curing are not essentially different from the common
-methods. Thorough pressing, however, is considered essential; and so is
-an equable temperature in the drying room--which, by the way, Mr.
-MACADAM did not have the advantage of, as the building was erected on
-economical principles, with a very primitive but thorough system of
-ventilation--not under his direction or supervision, however.
-
-With sour-milk, Mr. MACADAM hastens every stage of the process, up to
-the time of salting. When the requisite degree of acid is developed,
-even though the heat may not have gone above 90 deg., and the curd is very
-soft, the whey is drawn off, and the curd repeatedly cut into small
-squares with a knife, to facilitate the separation of the whey. The curd
-is ground, and the salt thrown on--in less quantity--when the whey that
-drains off has the proper sour milk taste. It is then allowed to stand
-in the vat, and drain and harden, as long as the work of the factory
-will permit. If it can remain a couple of days in the press, it is an
-advantage.
-
-The curds prepared in the manner we have been describing for good milk,
-does not have a very promising look to an American cheese-maker. It is
-tough and stringy, and quite elastic. At least, such was the appearance
-of the curd which we saw. It is proper to state, however, that it was
-made of tainted milk, and the taint was quite marked in the curd. This,
-Mr. MACADAM told us, was the condition of most of the milk and curds for
-some weeks past in that factory; yet, the taint did not show in the
-cheese on the ranges, except in a few instances where the curd had been
-salted a little too sweet, as he thought.
-
-The great secret of his success, he seemed to think, was in getting rid
-of the whey early, in allowing a good deal of acid to develop,
-especially in tainted curds, in airing the curds and allowing the gases
-to escape, and in salting well.
-
-Mr. MACADAM'S cheese, as a general thing, tried splendidly. It was firm,
-flaky, buttery and fine-flavored. His opinion is, that American cheese
-is, as a general rule, salted too sweet and too low, for the purpose of
-having it cure quick for market; but it lacks good keeping qualities,
-and verifies the old adage, "Soon ripe, soon rotten." It is hard to
-overcome this desire for quick returns; but he would recommend those who
-wish to improve American cheese, to sour rather more, salt a little
-more, and color a little less--as little as the market will allow--as
-coloring is believed to be positively injurious to quality. The
-_tendency_ should be in these directions, in order to make a slower
-curing, better keeping and better flavored article.
-
-But, it must be borne in mind, that Mr. MACADAM has in view his own
-process of manufacture, and that allowances must be made for different
-modes. Let each be ready to receive hints, make his own experiments, and
-abide by his own decisions.
-
-FOOTNOTE:
-
-[A] "A good cheese is rich, without being greasy, with a sweet, nutty
-flavor; clear, equal color throughout; of a compact, solid texture,
-without being waxy; firm, yet melting easily in the mouth, and leaving
-no rough flavor on the palate."
-
-
-
-
-ADVERTISEMENTS
-
-
-Utica Morning Herald
-
-BOOK AND JOB PRINTING
-
-ESTABLISHMENT,
-
-No. 60 Genesee St., Utica, N. Y.,
-
-Possesses EXTENSIVE MODERN FACILITIES for all kinds of
-
-LETTER PRESS PRINTING,
-
-And increased attention will be paid to this department, under the
-direction of
-
-R. W. ROBERTS.
-
-NEW STYLES OF TYPE, BORDERS, &C.,
-
-are provided as they appear in the Eastern cities, and the
-
-Long Established Reputation
-
-of the office will be maintained, for
-
-THE BEST WORK AT THE LOWEST PRICES.
-
-MANUFACTURERS,
-LAWYERS,
-AND BUSINESS MEN,
-
-Will have their orders carefully and intelligently filled.
-
-ELLIS H. ROBERTS, Proprietor.
-
-
-Utica Morning Herald
-
-AND DAILY GAZETTE,
-
-NINE DOLLARS A YEAR IN ADVANCE, contains more reading matter than any
-other daily published in Central New York, including the Fullest and
-Latest
-
-TELEGRAPHIC REPORTS,
-
-CORRESPONDENCE
-
-From the State and National Capitals,
-
-and elsewhere, while especial attention is bestowed on
-
-LOCAL AND GENERAL NEWS,
-
-and a high Literary Standard is aimed at. An
-
-AGRICULTURAL DEPARTMENT
-
-is well maintained especially designed for the
-
-Dairymen and Farmers
-
-of the Central and Northern Counties.
-
-The UTICA HERALD has by far the largest circulation in the City, and its
-
-AGGREGATE CIRCULATION IS OVER 12,000.
-
-ADVERTISE IN IT.
-
-
-THE DAIRYMEN'S PAPER!
-
-THE UTICA WEEKLY HERALD
-
-has, since the first organization of the Dairymen's Association,
-reported promptly and fully all of its proceedings and never more fully
-and satisfactorily than the addresses and debates before the Convention
-held in Utica in January, 1870.
-
-The UTICA HERALD also devotes especial attention to everything connected
-with the dairy interest; to
-
-Diseases of Cattle and their Cure; The Manufacture of Butter and Cheese,
-and to all Improved Processes and Apparatus.
-
-The weekly edition every Tuesday contains the report of the
-
-LITTLE FALLS MARKET OF THE PREVIOUS DAY.
-
-The UTICA HERALD has made the dairy interest a specialty, and in its
-weekly edition devotes to it
-
-More Space and Attention than any other Paper in the Country.
-
-At the same time, the UTICA WEEKLY HERALD aims to be in all respects a
-
-FIRST-CLASS FAMILY PAPER.
-
-Its Editorial Articles
-
-are accepted and recognized as fitly speaking the Union sentiment, the
-intelligent convictions, and the thoughtful aspirations of the million
-of people which it represents.
-
-The UTICA HERALD, in its weekly as well as its morning edition, is
-pre-eminently
-
-A NEWSPAPER.
-
-By thorough classification and elaborate condensation it presents the
-gist of all the news in the briefest space, and the person who reads no
-other journal, will not be ignorant of the current of events, and the
-movement of men and principles.
-
-THE CORRESPONDENCE
-
-weekly published in our columns, from Washington, New York, Albany and
-elsewhere, is not inferior in literary or political interest to that of
-any other journal in the country.
-
-THE LITERARY DEPARTMENT
-
-will receive during the coming year, increased attention, and we trust
-will deserve in even a higher degree than heretofore the encomiums which
-have been bestowed upon it.
-
-ADVERTISE IN IT.
-
-Manufacturers and merchants wishing to reach dairymen and producers of
-butter and cheese, can do so in no other way so readily and so cheaply,
-as through the columns of the UTICA WEEKLY HERALD.
-
-THE TERMS.
-
-The UTICA WEEKLY HERALD is published at the low price of
-
-TWO DOLLARS A YEAR.
-
-Payment is required in advance. Taking into account the size and
-character of the paper--its political, news, literary and agricultural
-merits--it is believed that this is
-
-THE CHEAPEST PAPER PUBLISHED.
-
-Now is the time to form clubs. Let the circulation be doubled during the
-current year.
-
-_Address, UTICA HERALD_,
-60 Genesee Street, Utica, N. Y.
-
-
-BOOK BINDING!
-
-THE OLD ESTABLISHED
-
-BOOK BINDERY,
-
-No. 60 GENESEE ST., UTICA, N. Y.,
-
-(_Morning Herald Block_,)
-
-Has all the facilities for BINDING BOOKS, new and old, in as good style,
-and at as low prices as can be obtained anywhere in New York or
-elsewhere.
-
-Many families may gather a respectable library by gathering up their
-
-Magazines, Newspapers, and other Serials,
-
-And we are prepared to bind in any desirable style
-
-ATLANTIC MAGAZINE,
-HARPER'S MAGAZINE,
-KNICKERBOCKER MAGAZINE,
-GRAHAM'S MAGAZINE,
-PETERSON'S MAGAZINE,
-HOME MAGAZINE,
-LESLIE'S MAGAZINE,
-BALLOU'S MAGAZINE,
-LADY'S BOOK,
-MUSIC,
-LIBRARY BOOKS,
-LAW BOOKS,
-LESLIE'S PICTORIAL,
-HARPER'S PICTORIAL,
-BALLOU'S PICTORIAL,
-ILLUSTRATED LONDON NEWS,
-SPENCER'S HISTORY OF UNITED STATES,
-TALLIS'S SHAKESPEARE,
-JOHNSON'S SHAKESPEARE,
-BOYDELL'S SHAKESPEARE,
-IRVING'S WASHINGTON,
-LOSSING'S WASHINGTON,
-SCRIPTURE HISTORY,
-LIFE OF CHRIST,
-HARPER'S BIBLE,
-BROWN'S BIBLE,
-FLETCHER'S BIBLE,
-VIRTUE'S BIBLE,
-DOUAY BIBLE,
-ENCYCLOPEDIA OF ARTS AND SCIENCES,
-SCIENTIFIC AMERICAN,
-HINTON'S HISTORY OF UNITED STATES,
-
-And all newspapers, whether great or small, as well as collections of
-Pamphlets, Manuscripts, or whatever else is worthy of preservation.
-
-Books will be bound in any style to suit the taste of our customers in
-
-Full Turkey Gilt,
-Full Calf, Antique Finished,
-Half Calf, or Half Turkey,
-
-or in Full Sheep, Full or Half Cloth, with Edges Gilt, Marbled, or
-Sprinkled, as may be desired.
-
-Books sent by express or otherwise, will receive prompt
-attention. Good Workmanship and Reasonable Prices warranted.
-
-
-The Largest Fancy Goods House
-
-IN CENTRAL NEW YORK,
-
-W. M. STORRS,
-
-71 Genesee Street, Utica,
-
---DEALER IN--
-
-FOREIGN & DOMESTIC
-
-FANCY GOODS,
-
-Shot Guns, Rifles, Revolvers, Cartridges,
-Ammunition, Fishing Tackle and
-Sporting Apparatus of every
-Description.
-
-Wooden & Willow Ware,
-
-HOUSE-KEEPING GOODS,
-
-Farm Baskets, Pails, Churns, &c., &c.
-
-CALL AND SEE MY IMMENSE STOCK.
-
-W. M. STORRS,
-UTICA, N. Y.
-
-
-READY-MADE CLOTHING!
-
-Every farmer in this and adjoining counties will find it to his
-advantage to purchase his Clothing of
-
-C. A. YATES & CO.,
-
-AT THE
-
-MARBLE BLOCK
-
-CLOTHING STORE.
-
-We pay particular attention to the quality of the Cloth, have every
-garment substantially made, and guarantee durability. We also keep the
-
-LARGEST STOCK OF CLOTHING
-
-in this section of the country, and can therefore give the advantage of
-an immense variety. Our prices will at all times be the lowest in the
-market, and goods will be freely shown, whether for the purpose of
-buying at the time or at some future time. We therefore _invite all to
-call and see our store and stock, and to learn our prices_.
-
-Particular attention paid to
-
-Youth's and Boys' Clothing.
-
-The most extensive assortment in the county can be found at our store.
-
-When in search of Clothing, _Look for the Marble Block_,
-
-No. 54 Genesee St., Utica, N. Y.
-
-C. A. YATES & CO.
-
-
-AMERICAN BUTTON HOLE,
-
-OVERSEAMING AND SEWING MACHINE.
-
-The cheapest as well as the best, since it combines a Button Hole,
-Overseaming and Sewing Machine, in one simple form, making either the
-Lock Stitch or Button Hole Stitch, as occasion may require; doing every
-variety of sewing in a SUPERIOR MANNER, and in addition works a most
-perfect Button Hole and Overseams nicely.
-
-Received a _First Premium_ at the New York State Fair, and numerous
-other Fairs throughout the United States and Canada.
-
-[Illustration: LAMB KNITTING MACHINE]
-
-Knits Hosiery of all sizes. _Sets up its own work._ Knits the Heel and
-narrows off the Toe, and knits a pair of socks in thirty minutes.
-
-The _only_ Knitting Machine in the world that can shape a stocking the
-same as can be done when knit by hand.
-
-Will make four distinct webs, thus enabling the operator to do a great
-variety of FANCY WORK.
-
-For samples of work, and circulars of both Sewing Machine and Knitting
-Machine, address,
-
-H. J. HILLIARD,
-
-(BUTTERFIELD HOUSE.) 205 Genesee St., Utica.
-
-
-HOWES & CLARK,
-
-Real Estate Brokers,
-
-178 GENESEE STREET,
-
-Z. M. HOWES,} UTICA, N. Y.
-B. A. CLARK.}
-
-Agents for Sale, Purchase, Leasing, Care, and Management of Real Estate.
-
-Mortgages Negotiated and Investments Made.
-
-FIRE, LIFE AND ACCIDENTAL INSURANCE IN FIRST CLASS COMPANIES.
-
-_Deeds, Mortgages and Leases Drawn and Executed._
-
-
-The Best Dairy Paper!
-
-At a recent meeting of the Farmers' Club, of the American Institute, in
-New York City, a correspondent asked for
-
-"The Best Paper
-
-IN THIS COUNTRY
-
-DEVOTED TO THE DAIRY INTEREST?"
-
-Mr. F. D. CURTIS, Vice President of the STATE AGRICULTURAL SOCIETY,
-answered, and it went on record as the
-
-SENTIMENT OF THE CLUB:
-
-"THE UTICA HERALD."
-
-THE UTICA WEEKLY HERALD
-
-IS ONLY
-
-TWO DOLLARS A YEAR, IN ADVANCE.
-
-
-[Illustration: WOOD & MANN
-
-STEAM ENGINE CO.,]
-
-PORTABLE STEAM ENGINES,
-
-From 4 to 20 Horse Power.
-
-STATIONARY ENGINES,
-
-From 4 to 500 Horse Power.
-
-BOILERS OF ALL KINDS,
-
-CIRCULAR SAW MILLS, &C.
-
-Boilers Especially Adapted to Cheese Factories
-
-On Hand or Furnished on Short Notice.
-
-Having one of the Oldest, Largest and Most Complete Works in the United
-States, especially adapted to the manufacture of Engines, Boilers, Saw
-Mills, &c., we are able to furnish them, built of the very best
-materials, and at the lowest prices at which work in any way equal, can
-be obtained.
-
-Prices furnished on application.
-
-Wood & Mann Steam Engine Co.,
-UTICA, N. Y.
-
-
-WILLIAM RALPH & CO.,
-
-173 & 175 Genesee St.,
-
-WM. RALPH, } UTICA, N. Y.
-JOHN CARTON.}
-
-MANUFACTURERS OF AND DEALERS IN
-
-CHEESE-FACTORY AND FARM
-
-Dairy Apparatus,
-
-TOOLS, IMPLEMENTS
-
-AND
-
-FURNISHING GOODS,
-
-SUCH AS
-
-CHEESE VATS FOR FACTORIES,
-CHEESE VATS FOR DAIRIES,
-FACTORY WARMING AND
-VENTILATING APPARATUS, WATER-HEATERS,
-WEIGHING CANS, CARRYING CANS,
-CHEESE PRESSES, PRESS SCREWS,
-
-WOOD PRESS HOOPS, METALLIC PRESS HOOPS,
-MILK AGITATORS, "AMERICAN" CURD MILL,
-CURD AGITATORS, LACTOMETERS,
-MILK TEST GLASSES, CREAM GAUGES,
-THERMOMETERS, STEEL CURD KNIVES,
-
-DRAINING SINKS, MILK CONDUCTORS,
-PLATFORM SCALES, IMPROVED TIN MILK PAILS,
-DAIRY PAILS, DAIRY DIPPERS,
-CURD SCOOPS, WHEY STRAINERS,
-RENNET JARS,
-PATENT MILK CAN HANDLES,
-
-STENCIL PLATES, FACTORY MILK BOOKS,
-ANNOTTA, SCALE BOARDS,
-CHEESE BANDAGE, RENNETS,
-MILK, WATER AND WHEY FAUCETS,
-SINK CASTORS, CHEESE HOOPS,
-HANDLES, &c., &c.
-
-All articles in our line are of the best kinds and most
-approved patterns, and our prices as low as first class goods can be
-furnished.
-
-Plans, Estimates, &c., for Cheese-Factories and Dairies,
-together with other information pertaining thereto, will be cheerfully
-furnished to parties interested, on application.
-
-
-RALPH'S ONEIDA CHEESE VATS
-
-For Cheese Factories & Farm Dairies.
-
-ADAPTED TO ALL CLASSES, HOWEVER LARGE OR SMALL.
-
-(_See cut of 600 gallon, factory size, on cover._)
-
-This Cheese Vat is constantly growing in favor as its merits become
-known; it is now used in about 500 Cheese Factories and 1400 Dairies.
-From its construction and principle of operation--differing essentially
-from all others,--a larger amount of cheese from a given amount of milk
-can be made with it, with a much less consumption of fuel and labor. By
-it _the heat is perfectly controllable, and distributed absolutely equal
-in every part_, except that there is a slightly less amount at the
-bottom of the Milk Vat; this is effected by the "EQUALIZER"--which is
-not used in any other apparatus,--and is an advantage duly appreciated
-by all good cheese-makers.
-
-These Vats are complete and ready for use on attaching smoke pipe,
-involving the use of _no steam-boiler or pipes, brick arches or other
-expensive appertenance_; are quite simple in arrangement, strong and
-durable in construction.
-
-_Send for Descriptive Circular and Price List._
-
-WM. RALPH & CO.,
-
-UTICA, N. Y.
-
-
-CHEESE FACTORY
-
-WARMING & VENTILATING APPARATUS.
-
-WE WOULD INVITE ATTENTION TO THIS ARTICLE:
-
-It is admirably adapted to securing a proper condition of the atmosphere
-in the curing-room to facilitate the curing of the cheese, particularly
-in cool and damp weather, in spring and fall, giving
-
-A Soft Genial Temperature Throughout the Building,
-
-favorable to a rapid and proper ripening of the cheese; there being no
-more heat near the heater than in remote parts of the room. By a
-suitable inlet and ventiducts, air from the outside may be conducted to
-the heater and from thence distributed to all parts of the curing-room,
-expelling the old and perhaps tainted air from the building. For further
-information address,
-
-WM. RALPH & CO.,
-
-UTICA, N. Y.
-
-
-JONES & FAULKNER'S
-
-Dairy Furnishing Store,
-
-No. 141 GENESEE STREET,
-
-UTICA, N. Y.
-
-We beg leave to call your attention to our stock of Dairy Furnishing
-Goods, being the only complete assortment in this line to be found in
-the United States. Believing we can make it an object for you to
-purchase of us, we earnestly solicit your patronage.
-
-We shall issue our Price List about the 1st of March. Those sending
-their names to us, will receive a copy of the same by mail.
-
-
-CHEESE VATS.
-
-WE SELL
-
-Ralph's and O'Neil's Patent Vats, Bagg's, Miller's, and Schermerhorn's
-Patent Heaters, at Manufacturers' prices.
-
-HOOPS.
-
-ALL SIZES.
-
-Improved Hard Wood, Extra Hooped with Iron, Welded and Riveted Bands,
-and Malleable Handles, also Galvanized Hoops.
-
-SCREWS.
-
-ALL STYLES AND SIZES.
-
-Wrought Iron, and of superior manufacture.
-
-BANDAGE.
-
-ALL WIDTHS.
-
-26, 28, 34, 36, 38 and 40 inch, Bleached and Unbleached.
-
-Linen Strainer and Linen and Cotton Press and Cap Cloth, also Bleached
-and Brown Sheetings.
-
-STONE RENNET JARS.
-
-Sizes 8, 10, 12, 15 and 20 gallons.
-
-WEIGH and CARRYING CANS.
-
-ALL SIZES.
-
-With Patent Bottoms, and extra heavy Tin.
-
-Burnap's Concave Can Bottoms and Convex Tops, best thing made.
-
-DAIRY KNIVES.
-
-Young's celebrated Two Edged, Cast Steel, best in use, all sizes, with
-Perpendicular and Horizontal Blades.
-
-ANNOTTO.
-
-Common, Medium, and Extra Fine, also Liquid Annato.
-
-RENNETS.
-
-_American and Imported, of superior quality and strength._
-
-MISCELLANEOUS.
-
-Factory Account Books, all Sizes.
- Curd Scoops, wood and tin.
- Rubber and Tin Syphons and Strainers.
- Rubber Mops and Aprons.
- Improved Per Cent. Lactometers.
- Alkali and Spirit Meters.
-Legal Instruments for detecting impurities in Milk.
- Glass Test Tubes. Cheese and Butter Tryers.
- Indelible Marking Paste, red, blue and black.
- Stencil Plates and Brushes.
- Factory Brands. Factory Slates.
- Factory Soldering Irons.
-Weigh Can Gates, 3 in. Dairy Dippers.
- Milk and Hot Water Faucets, all sizes. Conductor Heads.
- Scale Boards, all sizes.
- Wood, Iron and Lead Water Pipes
- and Steam Pipes.
-Curd Sink Castors. McAdams' English Curd Mills.
- Platform Scales. Potash and Concentrated Lye.
- New Style Brass Thermometers.
-
-Finally, every article used by Cheese Factory and Dairymen, pertaining
-to the manufacture of Cheese.
-
-We also sell the Annual Reports of the American Dairymen's Association,
-and McAdams' explanation of the Cheddar System.
-
-Factorymen wishing Cheese-Makers, will do well to apply to us, as we
-have a list of First Class Makers desiring situations.
-
-Cheese-Makers who are competent, and can give satisfactory references,
-may do well to make application to us.
-
-Goods ordered from us will be carefully packed and shipped as
-directed to any part of the World.
-
-JONES & FAULKNER,
-
-No. 141 GENESEE STREET,
-
-UTICA, N. Y.
-
-
-GREAT REDUCTION IN THE PRICE OF CLOTHING!
-
-Some of the BARGAINS to be found at the
-GREAT WARDROBE.
-CALL AND INSPECT THEM.
-
-BLACK BROADCLOTH FROCKCOATS, Only Seven Dollars.
-HEAVY BLACK DOESKIN PANTS, Only Four Dollars.
-FINE BLACK DOESKIN VESTS, Only Two Dollars and Fifty Cents.
-HEAVY STOUT PANTS, (BLACK OR MIXED,) Only Three Dollars.
-HEAVY MOSCOW BEAVER OVERCOATS, Only Fifteen Dollars.
-HEAVY AND WARM OVERCOATS, Only Six Dollars and Fifty Cents.
-GOOD ALL WOOL OVERCOATS, Only Seven Dollars.
-HEAVY ALL WOOL SACKCOATS, Only Six Dollars.
-
-A LARGE STOCK OF BOYS' CLOTHING,
-
-A Good Share at Cost, and part Less than Cost.
-
-A Splendid Assortment of
-FURNISHING GOODS,
-Cheaper than at any other Store.
-
-The New and Elegant "IRVING" PAPER COLLAR, Only Ten Cents per Box.
-FINE LINEN COLLARS, Only One Dollar and Fifty Cents per Dozen.
-GOOD WHITE SHIRTS, Only One Dollar Each.
-QUAKER CITY FINE SHIRTS, the Best Shirts in the United States.
- Those Made from New York Mills Muslin, Only Three Dollars Each.
- From Wamsutta Muslin, Only Two Dollars and Seventy-five Cents.
- Lower Grades of the same make, at Two Dollars and Fifty Cents and
- Two Dollars Each.
-
-Don't Fail to Examine these Shirts--It may be an Advantage to You.
-
-FINE WHITE WRAPPERS AND DRAWERS, Only One Dollar Each.
-HEAVY MIXED WRAPPERS AND DRAWERS, Only Fifty Cents Each.
-
-CALL AT THE
-GREAT WARDROBE
-THE MODEL CLOTHING STORE,
-110 & 112 Genesee St., Utica, N. Y.
-
-CHARLES C. KINGSLEY.
-
-Agents for the Double Warp Royal Standard Alpacas.
-We Make a Specialty of Flannels and Blankets.
-
-[Illustration]
-
-AGENTS FOR MATIER & CO., OF BELFAST, LINEN MANUFACTURERS.
-Agents for Williston's Combed Sea Island Machine Thread.
-
-V. B. STEWART & CO.,
-Manufacturers of and Dealers in
-CLOAKS,
-DRY & FANCY GOODS,
-Silks, Shawls, Dress Goods, Cloakings,
-CARPETS, OIL CLOTHS, MATS, &c.,
-Nos. 166 & 168 Genesee Street, Utica, N. Y.
-
-
-CHAMBERLAIN & CUSHMAN,
---GENERAL AGENTS FOR THE--
-Singer's Sewing Machines
---AND--
-BICKFORD FAMILY KNITTING MACHINE,
-
-FOR THE COUNTIES OF
-
-Chenango, Herkimer, Jefferson, Lewis, Oneida, Otsego
-and St. Lawrence.
-
-113 GENESEE ST., UTICA, N. Y.
-
-The Celebrated Singer Family Sewing Machine, one of the oldest and most
-reliable Sewing Machines in use. It has been very much improved in the
-past year, making it the most quiet and easiest running shuttle machine
-now in use. It is adapted to a greater range of work than any other one
-machine, sewing from the finest tuck in Tarliton to a heavy Beaver coat.
-Its Attachments for Hemming, Braiding, Cording, Tucking, Quilting,
-Felling, Trimming, Binding, Ruffling and Embroidering, are novel and
-practical, and have been invented and adjusted especially for this
-Machine. There is now nearly 400,000 in use. There is now being made and
-sold over 4,000 machines each week, which is one of its best
-recommendations over other machines. It is perfectly simple and easy to
-learn. Don't fail to see one before purchasing a machine.
-
-THE BICKFORD KNITTING MACHINE
-
-Will Knit 15,000 stitches or 18 inches of Perfect Work in a Minute.
-
-Socks complete and whole with double heel and toe. Strips from 1 to 12
-inches wide, with selvedge on each edge. Fringe of any length, Cord of
-any size, and Tufting of any style.
-
-PRICE 30 DOLLARS.
-
-
-TAYLOR & CO.'S
-Jewelry Establishment,
-70 GENESEE ST., UTICA, N. Y.
-
-AMERICAN WATCHES,
-COMPRISING THE
-
-[Illustration]
-
-HOWARD WATCH,
-WALTHAM WATCH,
-
-ELGIN WATCH,
-UNITED STATES WATCH,
-
-ALL AT FACTORY PRICES,
-In Gold and Silver Cases.
-
-In SOLID SILVER WARE, of Gorham Manufacture, and in FINE SILVER PLATED
-WARE, of Rogers & Bros. make, we have a great variety of the very best
-patterns.
-
-In ELEGANT JEWELRY we have the newest and most desirable patterns,
-consisting of
-
-Gold Chains, Sets--Pins and Ear-Rings, Finger-Rings,
-Lockets, Bracelets, Sleeve-Buttons,
-Studs, &c., &c.
-
-Purchasers of any articles in our line are invited to give us a call.
-All goods warranted.
-
-W. S. TAYLOR & CO., 70 Genesee St.
-
-
-THE GENUINE
-
-OR,
-
-Elias Howe Sewing Machine.
-
-[Illustration: THIS MEDALLION IS EMBEDDED IN EVERY GENUINE HOWE SEWING
-MACHINE]
-
-Hemmer,
- Feller,
- Binder,
-Braider,
- Quilter,
- Self-Baster,
-Corder,
- (adjustable foot,)
- Embroidery
- Attachment,
- and Gage.
-
-SOLD ONLY AT
-87 GENESEE ST., UTICA.
-
-OVERTON & BUCKINGHAM, Agents.
-
-N. B.--None genuine without the Trade Mark, (Medallion Profile of ELIAS
-HOWE, Jr.,) is imbedded in the Machine. This is the GENUINE HOWE. Prof.
-"ELIAS HOWE, Jr., the inventor, has
-
-+The Exclusive Right to Make and Sell this Machine+."
-
-Decision, Judge INGRAHAM--May, 1867.
-
-_Awarded the Grand Cross of the Legion of Honor, the Grand Gold Medal
-and a Silver Medal, Paris Exposition, 1867; the Grand Gold Medal,
-London, 1862; Six First Premiums, N. Y. State Fair, 1867, on Machine and
-Samples of Work._
-
-Also, the following STATE FAIRS of 1868, have awarded this Machine the
-
-FIRST PREMIUM:
-
-New York, Ohio, Pennsylvania, Massachusetts.
-Vermont, New Hampshire, Wisconsin, Indiana.
-
-At the County Fairs of Madison, Onondaga, Oswego, Wayne, Orleans,
-Tompkins, Seneca, Monroe, Herkimer, Schuyler, Livingston and a host of
-others, and Town Fairs too numerous to mention.
-
-_Agents for the NEW WILLISTON THREAD, made of Combed Sea Island Cotton._
-
-
-PECKHAM'S POPULAR COOKING STOVE.
-
-[Illustration: P.P.C.]
-
-A New Strictly First Class Cooking Stove,
-
-_FOR COAL AND WOOD_.
-
-Unequalled and Warranted
-
-IN EVERY RESPECT.
-
-The Success and Superiority of this new Stove is Established beyond a
-doubt.
-
-For its Economy of Fuel, Spacious Ovens, Splendid Baking Qualities,
-Facilities for Keeping Fire for great length of time, Extra Weight and
-Quality of Castings, and Superior Fitting of the Joints.
-
-New Patent Movable Reservoir, New Patent Sectional Fire-Plate, New
-Patent Sad Iron Heater, New Patent Roaster. _All Valuable Improvements._
-Call and Examine the Stoves and get Circulars with Testimonials.
-
-MANUFACTURED AND SOLD BY
-J. S. & M. PECKHAM,
-20 Catharine St., Utica, N. Y.
-
-
-PECKHAM'S
-
-NEW PATTERN
-
-Agricultural Furnace & Boiler,
-
-[Illustration]
-
-Warranted to Boil with Less Fuel and in Less Time than any Boiler Made.
-
-This Furnace is used to great advantage by _Cheese-Makers, Farmers,
-Butchers, Bakers and Hotel Keepers_, and for various other Manufacturing
-and Mechanical purposes.
-
-The Flues of this Boiler are so constructed that the whole surface of
-the Caldron is heated at the same time. They are portable, and require
-only a few lengths of pipe to fit them for use, and possess great
-advantages over Caldron Kettles set in brick.
-
-J. S. & M. PECKHAM,
-Sole Manufacturers, Utica, N. Y.
-
-
-THE PREMIUM HARVESTER
-
-OF AMERICA.
-
-[Illustration: ON THE ROAD.]
-
-THE ORIGINAL AND ONLY PREMIUM
-
-BUCKEYE MOWER
-
-AND COMBINED
-
-SELF-RAKING REAPER.
-
-Awarded the _Highest_ Premium both in _Mowing and Self-Raking_, at the
-most important field trials ever held in _any_ country.
-
-Over 125,000 now in use.
-
-30,000 sold in a single season.
-
-MANUFACTURED BY
-
-ADRIANCE, PLATT & CO.,
-
-FOR
-
-J. M. CHILDS & CO., UTICA, N. Y.
-
-Office, 121 Genesee Street.
-
-Circulars forwarded by mail.
-
-
-HINTS
-
-ON
-
-CHEESE-MAKING,
-
-FOR THE
-
-Dairyman, the Factoryman,
-
-AND THE
-
-MANUFACTURER.
-
-BY T. D. CURTIS.
-
-UTICA, N. Y.
-
-ROBERTS, PRINTER, MORNING HERALD ESTABLISHMENT.
-
-1870.
-
-
-THE BEST DAIRY PAPER!
-
-At a recent meeting of the Farmers' Club, of the American Institute, in
-New York City, a correspondent asked for "THE BEST PAPER IN THIS COUNTRY
-
-DEVOTED TO THE DAIRY INTEREST?"
-
-Mr. F. D. CURTIS, Vice-President of the _State Agricultural Society_,
-answered, and it went on record as the SENTIMENT OF THE CLUB:
-
-"THE UTICA HERALD."
-
-THE UTICA WEEKLY HERALD
-
-Is Only Two Dollars a Year, in advance.
-
-
-THE DAIRYMEN'S PAPER!
-
-THE UTICA WEEKLY HERALD
-
-has, since the first organization of the Dairymen's Association,
-reported promptly and fully all of its proceedings and never more fully
-and satisfactorily than the addresses and debates before the Convention
-held in Utica in January, 1870.
-
-The UTICA HERALD also devotes especial attention to everything connected
-with the dairy interest; to
-
-Diseases of Cattle and their Cure; The Manufacture of Butter and Cheese,
-and to all Improved Processes and Apparatus.
-
-The weekly edition every Tuesday contains the report of the
-
-LITTLE FALLS MARKET OF THE PREVIOUS DAY.
-
-The UTICA HERALD has made the dairy interest a specialty, and in its
-weekly edition devotes to it
-
-More Space and Attention than any other Paper in the Country.
-
-At the same time, the UTICA WEEKLY HERALD aims to be in all respects a
-
-FIRST-CLASS FAMILY PAPER.
-
-Its Editorial Articles
-
-are accepted and recognized as fitly speaking the Union sentiment, the
-intelligent convictions, and the thoughtful aspirations of the million
-of people which it represents.
-
-The UTICA HERALD, in its weekly as well as its morning edition, is
-pre-eminently
-
-A NEWSPAPER.
-
-By thorough classification and elaborate condensation it presents the
-gist of all the news in the briefest space, and the person who reads no
-other journal, will not be ignorant of the current of events, and the
-movement of men and principles.
-
-THE CORRESPONDENCE
-
-weekly published in our columns, from Washington, New York, Albany and
-elsewhere, is not inferior in literary or political interest to that of
-any other journal in the country.
-
-THE LITERARY DEPARTMENT
-
-will receive during the coming year, increased attention, and we trust
-will deserve in even a higher degree than heretofore the encomiums which
-have been bestowed upon it.
-
-ADVERTISE IN IT.
-
-Manufacturers and merchants wishing to reach dairymen and producers of
-butter and cheese, can do so in no other way so readily and so cheaply,
-as through the columns of the UTICA WEEKLY HERALD.
-
-THE TERMS.
-
-The UTICA WEEKLY HERALD is published at the low price of
-
-TWO DOLLARS A YEAR.
-
-Payment is required in advance. Taking into account the size and
-character of the paper--its political, news, literary and agricultural
-merits--it is believed that this is
-
-THE CHEAPEST PAPER PUBLISHED.
-
-Now is the time to form clubs. Let the circulation be doubled during the
-current year.
-
-_Address_, _UTICA HERALD_,
-60 Genesee Street, Utica, N. Y.
-
-
-WILLIAM RALPH & CO.,
-
-MANUFACTURERS OF
-
-ONEIDA CHEESE VATS,
-
-FOR CHEESE-FACTORIES AND DAIRIES.
-
-(See Advertisements Inside.)
-
-[Illustration]
-
-Address, WILLIAM RALPH & CO., 173 and 175 Genesee St., Utica, N. Y.
-
-
-
-
-
-End of Project Gutenberg's Hints on cheese-making, by Thomas Day Curtis
-
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-
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