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diff --git a/38415-h/38415-h.htm b/38415-h/38415-h.htm new file mode 100644 index 0000000..486067f --- /dev/null +++ b/38415-h/38415-h.htm @@ -0,0 +1,11008 @@ +<!DOCTYPE html PUBLIC "-//W3C//DTD XHTML 1.0 Strict//EN" + "http://www.w3.org/TR/xhtml1/DTD/xhtml1-strict.dtd"> + +<html xmlns="http://www.w3.org/1999/xhtml"> + <head> + <meta http-equiv="Content-Type" content="text/html;charset=iso-8859-1" /> + <title> + The Project Gutenberg eBook of Gas Engines and Producer Gas Plants, by R. E. Mathot. + </title> + <style type="text/css"> + +body{margin-left: 10%; + margin-right: 10%; + } +p { margin-top: .75em; + text-align: justify; + margin-bottom: .75em; + text-indent: 1.5em; + } +h1,h2,h3 { + text-align: center; + clear: both; + } +hr { width: 33%; + margin-top: 2em; + margin-bottom: 2em; + margin-left: auto; + margin-right: auto; + clear: both; + } + +table {margin-left: auto; margin-right: auto;} + +.pagenum { + position: absolute; + left: 92%; + font-size: smaller; + text-indent: 0; + text-align: right; + color: gray; + } + +.blkquot {margin-left: 5%; margin-right: 10%;} + +.center {text-align: center;} +.right {text-align: right;} +.smcap {font-variant: small-caps;} + +.c1 {font-size: 2.00em; margin: 0.67em 0; font-weight: bolder; text-align: center;} +.c2 {font-size: 1.50em; margin: 0.75em 0; font-weight: bolder; text-align: center;} +.c3 {font-size: 1.17em; margin: 0.83em 0; font-weight: bolder; text-align: center;} +.c4 {font-size: 1.00em; margin: 1.00em 0; font-weight: bolder; text-align: center; padding-top: 1em;} +.c5 {font-size: 0.83em; margin: 1.15em 0; font-weight: bolder; text-align: center;} + +.caption {font-weight: bold;} + +.figcenter {margin: auto; text-align: center; margin-top: 3em; clear: left; clear: right;} + +.footnote {margin-left: 10%; margin-right: 10%; font-size: 0.9em;} +.footnote .label {position: absolute; right: 84%; text-align: right;} +.fnanchor {vertical-align: super; font-size: .8em; text-decoration: none;} + +hr.ChapterTopRule {width: 85%; padding-bottom: 0; margin-bottom: 4em;} +.toctd1 {text-align: center; padding-top: 2em;} +.toctd2 {text-align: center; padding-top: 1em; font-size: 0.8em;} +.toctd3 {text-align: left; text-indent: -2em; padding-top: 1em; padding-left: 2em;} +.toctd4 {padding-left: 0.5em; text-align: right;} +.indexsubhdr {padding-top: 1.5em; padding-bottom: 1em; text-align: left; + padding-left: 5em; font-weight: bold;} +.hangingindent {text-indent: -1em; padding-left: 1em;} +div.ads {width: 600px; border-color: black; border-style: double; border-width: .4em; padding: 2em;} + + </style> + </head> +<body> + + +<pre> + +Project Gutenberg's Gas-Engines and Producer-Gas Plants, by R. E. Mathot + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Gas-Engines and Producer-Gas Plants + A Practice Treatise Setting Forth the Principles of + Gas-Engines and Producer Design, the Selection and + Installation of an Engine, Conditions of Perfect Operation, + Producer-Gas Engines and Their Possibilities, the Care of + Gas-Engines and Producer-Gas Plants, with a Chapter on + Volatile Hydrocarbon and Oil Engines + +Author: R. E. Mathot + +Commentator: Dugald Clerk + +Translator: Waldemar Kaempffert + +Release Date: December 26, 2011 [EBook #38415] + +Language: English + +Character set encoding: ISO-8859-1 + +*** START OF THIS PROJECT GUTENBERG EBOOK GAS-ENGINES, PRODUCER-GAS PLANTS *** + + + + +Produced by Erik Reh, Henry Gardiner and the Online +Distributed Proofreading Team at https://www.pgdp.net + + + + + + +</pre> + + +<div class="center" style="width: 25em; margin: auto; border: solid 1px; padding: 1em;"> +Transcriber's Note: The original publication has been replicated faithfully except as listed +<a href="#Corrections" name="Start" id="Start">here</a>. +</div> + +<hr class="ChapterTopRule" /> +<!--003.png--> + +<h1>Gas-Engines and<br /> +Producer-Gas Plants</h1> + +<div style="font-size:smaller; text-align:center"> +A PRACTICE TREATISE SETTING FORTH THE PRINCIPLES +OF GAS-ENGINES AND PRODUCER DESIGN, THE +SELECTION AND INSTALLATION OF AN ENGINE, CONDITIONS +OF PERFECT OPERATION, PRODUCER-GAS +ENGINES AND THEIR POSSIBILITIES, THE CARE OF GAS-ENGINES +AND PRODUCER-GAS PLANTS, WITH A CHAPTER +ON VOLATILE HYDROCARBON AND OIL ENGINES</div> + +<div class="c4">BY</div> +<div class="c3">R. E. MATHOT, M.E.</div> + +<div class="c5">Member of the Société des Ingénieurs Civils de France, Institution of +Mechanical Engineers, Association des Ingénieurs de +l'Ecole des Mines du Hainaut of Brussels</div> + +<div class="c4">TRANSLATED FROM ORIGINAL FRENCH MANUSCRIPT BY</div> +<div class="c3">WALDEMAR B. KAEMPFFERT</div> + +<div class="c4">WITH A PREFACE BY</div> +<div class="c3">DUGALD CLERK, <span class="smcap">M. Inst.</span> C.E., F.C.S.</div> + +<div class="c4">ILLUSTRATED</div> + +<hr style="width: 35%;" /> +<div class="c4">NEW YORK</div> +<div class="c3">MUNN & COMPANY</div> +<div class="c3">OFFICE OF THE SCIENTIFIC AMERICAN</div> +<div class="c3">361 BROADWAY</div> +<div class="c3">1905</div> + +<hr class="ChapterTopRule" /> +<!--005.png--><p><span class='pagenum'><a name="Page_5" id="Page_5"></a></span></p> +<h2>PREFACE</h2> +<div class="c3">TO</div> + +<div class="c2">"MATHOT'S GAS-ENGINES AND +PRODUCER-GAS PLANTS"</div> + +<div class="c3">BY</div> + +<div class="c3"><span class="smcap">Dugald Clerk, M. Inst.C.E., F.C.S.</span></div> + +<p>Mr. Mathot, the author of this interesting work, +is a well-known Belgian engineer, who has devoted +himself to testing and reporting upon gas and oil +engines, gas producers and gas plants generally for +many years past. I have had the pleasure of knowing +Mr. Mathot for many years, and have inspected gas-engines +with him. I have been much struck with the ability +and care which he has devoted to this subject. +I know of no engineer more competent to deal with +the many minute points which occur in the installation +and running of gas and oil engines. I have read this +book with much interest and pleasure, and I consider +that it deals effectively and fully with all the principal +detail points in the installation, operation, and testing +of these engines. I know of no work which has gone +so fully into the details of gas-engine installation and +up-keep. The work clearly points out all the matters +which have to be attended to in getting the best work +<!--006.png--><span class='pagenum'>vi</span> +from any gas-engine under the varying circumstances +of different installations and conditions. In my view, +the book is a most useful one, which deserves, and no +doubt will obtain, a wide public recognition.</p> + +<div class="right"><span class="smcap">Dugald Clerk.</span></div> + +<p><i>March, 1905.</i></p> + +<hr class="ChapterTopRule" /> +<!--007.png--><p><span class='pagenum'>vii</span></p> + +<h2>INTRODUCTION</h2> + +<p>The constantly increasing use of gas-engines in the last decade has led +to the invention of a great number of types, the operation and care of +which necessitate a special practical knowledge that is not exacted by +other motors, such as steam-engines.</p> + +<p>Explosion-engines, driven by illuminating-gas, producer-gas, oil, +benzin, alcohol and the like, exact much more care in their operation +and adjustment than steam-engines. Indeed, steam-engines are regularly +subjected to comparatively low pressures. The temperature in the +cylinders, moreover, is moderate.</p> + +<p>On the other hand, the explosion-motor is irregularly subjected to high +and low pressures. The temperature of the gases at the moment of +explosion is exceedingly high. It is consequently necessary to resort to +artificial means for cooling the cylinder; and the manner in which this +cooling is effected has a very great influence on the operation of the +motor. If the cooling be effected too rapidly, the quantity of gas +consumed is considerably increased; if the cooling be effected too +slowly, the motor parts will quickly deteriorate.</p> + +<p>In order to reduce the gas consumption to a minimum, a matter which is +particularly important when +<!--008.png--><span class='pagenum'>viii</span> +the motor is driven by street-gas, the +explosive mixture is compressed before ignition. Only if all the parts +are built with joints absolutely gas-tight is it possible to obtain this +compression. The slightest leakage past the valves or around the piston +will sensibly increase the consumption.</p> + +<p>The mixture should be exploded at the exact moment the piston starts on +its working stroke. If ignition occurs too soon or too late, the result +will be a marked diminution in the useful effect produced by the +expansion of the gas. All ignition devices are composed of delicate +parts, which cannot be too well cared for.</p> + +<p>It follows from what has thus far been said that the causes of +perturbation are more numerous in a gas than in a steam engine; that +with a gas-engine, improper care will lead to a much greater increase in +consumption than with a steam-engine, and will cause a waste in power +which would hardly be appreciable in steam-engines, whether their joints +be tight or not.</p> + +<p>It is the purpose of this manual to indicate the more +elementary precautions to be taken in the care of an engine operating +under normal conditions, and to explain how repairs should be made to +remedy the injuries caused by accidents. Engines which are of less than +200 horse-power and which are widely used in a small way will be +primarily considered. In another work the author will discuss more +powerful engines.</p> + +<p>Before considering the choice, installation, and operation of a +gas-engine, it will be of interest to ascertain +<!--009.png--><span class='pagenum'>ix</span> +the relative cost of +different kinds of motive power. Disregarding special reasons which may +favor the one or the other method of generating power, the net cost per +horse-power hour will be considered in each case in order to show which +is the least expensive method of generating power in ordinary +circumstances.</p> + +<p class="right" style="font-size: 0.8em">R. E. MATHOT.</p> + +<p><span class="smcap" style="font-size: 0.8em">March, 1905.</span></p> + +<!--010.png--><p><span class='pagenum'>x</span></p> + +<hr class="ChapterTopRule" /> +<!--011.png--><p><span class='pagenum'>xi</span></p> + +<h2>TABLE OF CONTENTS</h2> + +<table border="0" width="80%" summary="Contents"> +<tr> + <td></td> + <td class="toctd4" style="font-size: 0.8em">PAGE</td> +</tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_I">CHAPTER I</a></td> +</tr> +<tr> + <td class="toctd2">MOTIVE POWER AND COST OF INSTALLATION</td> + <td class="toctd4">17</td> +</tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_II">CHAPTER II</a></td> +</tr> +<tr> + <td class="toctd2">SELECTION OF AN ENGINE</td> +</tr> +<tr> + <td class="toctd3"> + The Otto Cycle.—The First Period.—The Second Period.—The + Third Period.—The Fourth Period.—Valve Mechanism.—Ignition.—Incandescent + Tubes.—Electric Ignition.—Electric Ignition by Battery and + Induction-Coil.—Ignition by Magnetos.—The Piston.—Arrangement + of the Cylinder.—The Frame.—Fly-Wheels.—Straight and Curved + Spoke Fly-Wheels.—The Crank-Shaft.—Cams, Rollers, + etc.—Bearings.—Steadiness.—Governors.—Vertical Engines.—Power + of an Engine.—Automatic Starting + </td> + <td class="toctd4">21</td> +</tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_III">CHAPTER III</a></td> +</tr> +<tr> + <td class="toctd2">THE INSTALLATION OF AN ENGINE</td> +</tr> +<tr> + <td class="toctd3"> + Location.—Gas-Pipes.—Dry Meters.—Wet Meters.—Anti-Pulsators, + Bags, Pressure-Regulators.—Precautions.—Air Suction.—Exhaust.—Legal + Authorization + </td> + <td class="toctd4">69</td> +</tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_IV">CHAPTER IV</a></td> +</tr> +<tr> + <td class="toctd2">FOUNDATION AND EXHAUST</td> +</tr> +<tr> + <td class="toctd3"> + The Foundation Materials.—Vibration.—Air Vibration, etc.—Exhaust + Noises</td> + <td class="toctd4">87</td> +</tr> +<!--012.png--><tr><td><span class='pagenum'>xii</span></td></tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_V">CHAPTER V</a></td> +</tr> +<tr> + <td class="toctd2">WATER CIRCULATION</td> +</tr> +<tr> + <td class="toctd3"> + Running Water.—Water-Tanks.—Coolers + </td> + <td class="toctd4">98</td> +</tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_VI">CHAPTER VI</a></td> +</tr> +<tr> + <td class="toctd2">LUBRICATION</td> +</tr> +<tr> + <td class="toctd3"> + Quality of Oils.—Types of Lubricators + </td> + <td class="toctd4">111</td> +</tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_VII">CHAPTER VII</a></td> +</tr> +<tr> + <td class="toctd2">CONDITIONS OF PERFECT OPERATION</td> +</tr> +<tr> + <td class="toctd3"> + General Care.—Lubrication.—Tightness of the + Cylinder.—Valve-Regrinding.—Bearings.—Crosshead.—Governor.—Joints.—Water + Circulation.—Adjustment + </td> + <td class="toctd4">121</td> +</tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_VIII">CHAPTER VIII</a></td> +</tr> +<tr> + <td class="toctd2">HOW TO START AN ENGINE.—PRELIMINARY PRECAUTIONS</td> +</tr> +<tr> + <td class="toctd3"> + Care during Operation.—Stopping the Engine + </td> + <td class="toctd4">128</td> +</tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_IX">CHAPTER IX</a></td> +</tr> +<tr> + <td class="toctd2"> + PERTURBATIONS IN THE OPERATION OF ENGINES AND + THEIR REMEDY</td> +</tr> +<tr> + <td class="toctd3"> + Difficulties in Starting.—Faulty Compression.—Pressure of Water in + the Cylinder.—Imperfect Ignition.—Electric Ignition by Battery or + Magneto.—Premature Ignition.—Untimely Detonations.—Retarded + Explosions.—Lost Motion in Moving Parts.—Overheated + Bearings.—Overheating of the Cylinder.—Overheating of the + Piston.—Smoke arising from the Cylinder.—Back Pressure to the + Exhaust.—Sudden Stops + </td> + <td class="toctd4">134</td> +</tr> +<tr><td><!--013.png--><span class='pagenum'>xiii</span></td></tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_X">CHAPTER X</a></td> +</tr> +<tr> + <td class="toctd2">PRODUCER-GAS ENGINES</td> +</tr> +<tr> + <td class="toctd3"> + High Compression.—Cooling.—Premature Ignition.—The Governing + of Engines + </td> + <td class="toctd4">153</td> +</tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_XI">CHAPTER XI</a></td> +</tr> +<tr> + <td class="toctd2">PRODUCER-GAS</td> +</tr> +<tr> + <td class="toctd3"> + Street-Gas.—Composition of Producer-Gases.—Symptoms of + Asphyxiation.—Gradual, Rapid Asphyxiation.—Slow, Chronic + Asphyxiation.—First Aid in Cases of Carbon Monoxide + Poisoning.—Sylvester Method.—Pacini Method.—Impurities of + the Gases + </td> + <td class="toctd4">165</td> +</tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_XII">CHAPTER XII</a></td> +</tr> +<tr> + <td class="toctd2">PRESSURE GAS-PRODUCERS</td> +</tr> +<tr> + <td class="toctd3"> + Dowson Producer.—Generators.—Air-Blast.— + Blowers.—Fans.—Compressors.—Exhausters.—Washing + and Purifying.—Gas-Holder.—Lignite and Peat + Producers.—Distilling-Producers.—Producers Using Wood Waste, Sawdust, + and the like.—Combustion-Generators.—Inverted Combustion + </td> + <td class="toctd4">174</td> +</tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_XIII">CHAPTER XIII</a></td> +</tr> +<tr> + <td class="toctd2">SUCTION GAS-PRODUCERS</td> +</tr> +<tr> + <td class="toctd3"> + Advantages.—Qualities of Fuel.—General + Arrangement.—Generator.—Cylindrical Body.—Refractory + Lining.—Grate and Support for the + Lining.—Ash-pit.—Charging-Box.—Slide-Valve.—Cock.—Feed-Hopper.—Connection + of Parts.—Air Supply.—Vaporizer.—Preheaters.—Internal + Vaporizers.—External Vaporizers.—Tubular Vaporizers.—Partition + Vaporizers.—Operation of the Vaporizers.—Air-Heaters.—Dust-Collectors.—Cooler, + Washer, Scrubber.—Purifying Apparatus.—Gas-Holders.—Drier.—Pipes.— + Purifying-Brush.—Conditions + <!--014.png--><span class='pagenum'>xiv</span> + of Perfect Operation of Gas-Producers.—Workmanship + and System.—Generator.—Vaporizer.—Scrubber.—Assembling the + Plant.—Fuel.—How to Keep the Plant in Good Condition.—Care + of the Apparatus.—Starting the Fire for the Gas-Producer.—Starting + the Engine.—Care of the Generator during Operation.—Stoppages + and Cleaning + </td> + <td class="toctd4">199</td> +</tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_XIV">CHAPTER XIV</a></td> +</tr> +<tr> + <td class="toctd2">OIL AND VOLATILE HYDROCARBON ENGINES</td> +</tr> +<tr> + <td class="toctd3"> + Oil-Engines.—Volatile Hydrocarbon Engines.—Comparative Costs.—Tests + of High-Speed Engines.—The Manograph.—The Continuous + Explosion-Recorder for High-Speed Engines.—Records + </td> + <td class="toctd4">264</td> +</tr> +<tr> + <td class="toctd1"><a href="#CHAPTER_XV">CHAPTER XV</a></td> +</tr> +<tr> + <td class="toctd2">THE SELECTION OF AN ENGINE</td> +</tr> +<tr> + <td class="toctd3"> + The Duty of a Consulting Engineer.—Specifications.—Testing the + Plant.—Explosion-Recorder for Industrial Engines.—Analysis of + the Gases.—Witz Calorimeter.—Maintenance of Plants.—Test of + Stockport Gas-Engine with Dowson Pressure Gas-Producer.—Test + of a Winterthur Engine.—Test of a Winterthur Producer-Gas + Engine.—Test of a Deutz Producer-Gas Engine and Suction + Gas-Producer.—Test of a 200-H.P. Deutz Suction Gas-Producer and + Engine + </td> + <td class="toctd4">279</td> +</tr> +</table> + +<hr class="ChapterTopRule" /> +<!--017.png--><p><span class='pagenum'><a name="Page_17" id="Page_17">[17]</a></span></p> + +<h2><a name="CHAPTER_I" id="CHAPTER_I"></a>CHAPTER I</h2> + +<div class="c3">MOTIVE POWER—COST OF INSTALLATION</div> + +<p>The ease with which a gas-engine can be installed, +compared with a steam-engine is self-evident. In +places where illuminating gas can be obtained and +where less than 10 to 15 horse-power is needed, street-gas +is ordinarily employed.<a name="FNanchor_A_1" id="FNanchor_A_1"></a> +<a href="#Footnote_A_1" class="fnanchor">[A]</a> The improvements which +have very recently been made in the construction of +suction gas-generators, however, would seem to augur +well for their general introduction in the near future, +even for very small powers.</p> + +<p>The installation of small street-gas-engines involves +simply the making of the necessary connections with +gas main and the mounting of the engine on a small +base.</p> + +<p>An economical steam-engine of equal power would +necessitate the installation of a boiler and its setting, +the construction of a smoke-stack, and other accessories, +while the engine itself would require a firm +base. Without exaggeration it may be asserted that +the installation of a steam-engine and of its boiler requires +five times as much time and trouble as the installation +of a gas-engine of equal power, without +considering even the requirements imposed by storing +the fuel (Fig. 1). Small steam-engines mounted on +<!--019.png--><span class='pagenum'><a name="Page_19" id="Page_19">[19]</a></span> +their own boilers, or portable engines, the consumption +of which is generally not economical, are not here +taken into account.</p> + +<div class="figcenter" style="width: 400px;"> +<img src="images/fig_001.jpg" width="400" height="207" alt="Fig. 1." title="" /> +<span class="caption"><span class='smcap'>Fig. 1.</span>—30 +H.P. Gas-engine and suction gas-producer.</span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_001a.jpg" width="600" height="353" alt="Fig. 1a." title="" /> +<span class="caption"><span class='smcap'>Fig. 1<i>a</i>.</span>—30 +H.P. Steam-engine, boiler and smoke-stack.</span> +</div> + +<p>So far as the question of cost is concerned, we find +that a 15 to 20 horse-power steam-engine working at +a pressure of 90 pounds and having a speed of 60 revolutions +per minute would cost about 16<sup>2</sup>⁄<sub>3</sub> per cent. +more than a 15 horse-power gas-engine, with its anti-pulsators +and other accessories. The foundation of +the steam-engine would likewise cost about 16<sup>2</sup>⁄<sub>3</sub> per +cent. more than that of the gas-engine. Furthermore +the installation of the steam-engine would mean the +buying of piping, of a boiler of 100 pounds pressure, +and of firebrick, and the erection of a smoke-stack having +a height of at least 65 feet. Beyond a little excavating +for the engine-base and the necessary piping, a +gas-engine imposes no additional burdens. It may be +safely accepted that the steam-engine of the power +indicated would cost approximately 45 per cent. more +than the gas-engine of corresponding power.</p> + +<p>The cost of running a 15 to 20 horse-power steam-engine +is likewise considerably greater than that of +running a gas-engine of the same size. Considering +the fuel-consumption, the cost of the lubricating oil +employed, the interest on the capital invested, the cost +of maintenance and repair, and the salary of an engineer, +it will be found that the operation of the steam-engine +is more expensive by about 23 per cent.</p> + +<p>This economical advantage of the gas over the steam-engine +holds good for higher power as well, and becomes +<!--020.png--><span class='pagenum'>20</span> +even more marked when producer-gas is used +instead of street-gas. Comparing, for example, a 50 +horse-power steam-engine having a pressure of 90 +pounds and a speed of 60 revolutions per minute, with +a 50 horse-power producer-gas engine, and considering +in the case of the steam-engine the cost of a boiler of +suitable size, foundation, firebrick, smoke-stack, etc., +and in the case of the gas-engine the cost of the producer, +foundation, and the like, it will be found that +the installation of a steam-engine entails an expenditure +15 per cent. greater than in the case of the producer-gas +engine. However, the cost of operating and +maintaining the steam-engine of 50 horse-power will +be 40 per cent. greater than the operation and maintenance +of the producer-gas engine.</p> + +<p>From the foregoing it follows that from 15 to 20 +up to 500 horse-power the engine driven by producer-gas +has considerably the advantage over the steam-engine +in first cost and maintenance. For the development +of horse-powers greater than 500, the employment +of compound condensing-engines and engines driven by +superheated steam considerably reduces the consumption, +and the difference in the cost of running a steam- and +gas-engine is not so marked. Still, in the present +state of the art, superheated steam installations entail +considerable expense for their maintenance and repair, +thereby lessening their practical advantages and rendering +their use rather burdensome.</p> + +<div class="c3">FOOTNOTES:</div> + +<div class="footnote"><p><a name="Footnote_A_1" id="Footnote_A_1"></a> +<a href="#FNanchor_A_1"><span class="label">[A]</span></a> Recent improvements +made in suction gas-producers will +probably lead to the wide introduction of producer gas engines even +for small power.</p></div> + +<hr class="ChapterTopRule" /> +<!--021.png--><p><span class='pagenum'><a name="Page_21" id="Page_21">[21]</a></span></p> +<h2><a name="CHAPTER_II" id="CHAPTER_II"></a>CHAPTER II</h2> + +<div class="c3">THE SELECTION OF AN ENGINE</div> + +<p>Explosion-engines are of many types. Gas-engines, +of the four-cycle type, such as are industrially +employed, will here be principally considered.</p> + +<p><b>The Otto Cycle.—</b>The term "four-cycle" motor, or +Otto engine, has its origin in the manner in which the +engine operates. A complete cycle comprises four distinct +periods which are diagrammatically reproduced +in the accompanying drawings.</p> + +<p><b>The First Period.—</b><i>Suction:</i> The piston is driven +forward, creating a vacuum in the cylinder, and simultaneously +drawing in a certain quantity of air and gas +(Fig. 2).</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_002.jpg" width="600" height="174" alt="Fig. 2." title="" /> +<span class="caption"><span class='smcap'>Fig. 2.</span>—First cycle: Suction.</span> +</div> + +<p><b>The Second Period.—</b><i>Compression:</i> The piston returns +to its initial position. All admission and exhaust +valves are closed (Fig. 3). The mixture drawn in +during the first period is compressed. +<!--022.png--><span class='pagenum'><a name="Page_22" id="Page_22">[22]</a></span></p> + +<p><b>The Third Period.—</b><i>Explosion and Expansion:</i> When +the piston has reached the end of its return stroke, the +compressed mixture is ignited. Explosion takes place +at the dead center. The expansion of the gas drives the +piston forward (Fig. 4).</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_003.jpg" width="600" height="170" alt="Fig. 3." title="" /> +<span class="caption"><span class='smcap'>Fig. 3.</span>—Second cycle: Compression.</span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_004.jpg" width="600" height="165" alt="Fig. 4." title="" /> +<span class="caption"><span class='smcap'>Fig. 4.</span>—Third cycle: Explosion and expansion.</span> +</div> + +<p><b>The Fourth Period.—</b><i>Exhaust:</i> The piston returns +a second time. The exhaust-valve is opened, and the +products of combustion are discharged (Fig. 5).</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_005.jpg" width="600" height="178" alt="Fig. 5." title="" /> +<span class="caption"><span class='smcap'>Fig. 5.</span>—Fourth cycle: Exhaust.</span> +</div> + +<p>These various cycles succeed one another, passing +through the same phases in the same order. +<!--023.png--><span class='pagenum'><a name="Page_23" id="Page_23">[23]</a></span></p> + +<p><b>Valve Mechanism.—</b>It is to be noted that in modern +motors valves are used which are better adapted to +the peculiarities of explosion-engines than were the +old slide-valves used when the Otto engine was first +introduced. The slide-valve may now be considered +as an antiquated distributing device with which it is +impossible to obtain a low consumption.</p> + +<p>In old-time gas-engines rather low compressions were +used. Consequently a very low explosive power of the +gaseous mixture, and low temperatures were obtained. +The slide-valves were held to their seats by the pressure +of external springs, and were generously lubricated. +Under these conditions they operated regularly. +Nowadays, the necessity of using gas-engines which are +really economical has led to the use of high compressions +with the result that powerful explosions and high +temperatures are obtained. Under these conditions +slide-valves would work poorly. They would not be +sufficiently tight. To lubricate them would be difficult +and ineffective. Furthermore, large engines are widely +used in actual practice, and with these motors the frictional +resistance of large slide-valves, moving on extensive +surfaces would be considerable and would appreciably +reduce the amount of useful work performed.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_006.jpg" width="600" height="474" alt="Fig. 6." title="" /> +<span class="caption"><span class='smcap'>Fig. 6.</span>—Modern valve mechanism.</span> +</div> + +<p>By reason of its peculiar operation, the slide-valve +is objectionable, the gases being throttled at the time of +their admission and discharge. As a result of these objections +there are losses in the charge; and obnoxious +counter-pressures occur. The necessity of using elements +simple in their operation and free from the objections +<!--024.png--><span class='pagenum'><a name="Page_24" id="Page_24">[24]</a></span> +which have been mentioned, has naturally led +to the adoption of the present valve. This valve is used +both for the suction of the gas and of the air, as well as +for the exhaust, with the result that either of these two +essential phases in the operation of the motor can be +independently controlled. The valves offer the following +advantages: Their tightness increases with the pressure, +since they always open toward the interior of the +cylinder (Fig. 6). They have no rubbing surfaces, +and need not, therefore, be lubricated. Their opening +is controlled by levers provided with quick-acting +cams; and their closure is effected by coiled springs +almost instantaneous in their action (Fig. 7). Each +valve, depending upon the purpose for which it is used, +can be mounted in that part of the cylinder best suited +for its particular function. The types of valved motors +now used are many and various. In order to attain +<!--025.png--><span class='pagenum'><a name="Page_25" id="Page_25">[25]</a></span> +economy in consumption and regularity in operation +they should meet certain essential requirements which +will here be reviewed.</p> + +<p>Apart from proportioning the areas properly and +from providing a suitable means of operation, it is indispensable +that the valves should be readily accessible. +Indeed, the valves should be regularly examined, +cleaned and ground. It follows that it should be possible +to take them apart easily and quickly.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_007.jpg" width="600" height="612" alt="Fig. 7." title="" /> +<span class="caption"><span class='smcap'>Fig. 7.</span>—Controlling mechanism of valve.</span> +</div> + +<p>It is necessary that the exhaust-valve be well cooled; +otherwise the valve, exposed as it is to high temperatures, +will suffer derangement and may cause leakage. +The water-jacket should, therefore, surround the seat +of the exhaust-valve, care being taken that the cooling +water be admitted as near to it as possible (Fig. 8). +The motor should control the air-let valve or that of +the gaseous mixture. Hence these valves should not +<!--026.png--><span class='pagenum'><a name="Page_26" id="Page_26">[26]</a></span> +be actuated simply by springs, because springs are apt +to move under the influence of the vacuum produced +by suction.</p> + +<div class="figcenter" style="width: 445px;"> +<img src="images/fig_008.jpg" width="445" height="600" alt="Fig. 8." title="" /> +<span class="caption"><span class='smcap'>Fig. 8.</span>—Water-jacketed valve.</span> +</div> + +<p>The mixture of gas and air should not be admitted +into the cylinder at too low a pressure; otherwise the +weight of the mixture admitted would be lower than it +<!--027.png--><span class='pagenum'><a name="Page_27" id="Page_27">[27]</a></span> +ought to be, inasmuch as under these conditions the +valve will be opened too tardily and closed prematurely. +At the beginning as well as at the end of its +stroke the linear velocity of the piston is quite inadequate +to create a vacuum sufficient to overcome the resistance +of the spring. It is, therefore, generally the +practice separately to control the opening or closing of +the one or the other valve (gas-valve or mixture-valve). +Consequently these valves must be actuated independently +of each other. Nowadays they are mechanically +controlled almost exclusively,—a method which is advocated +by well-known designers for industrial motors +in particular. Valves which are not actuated in this +manner (free valves) have only the advantage of simplicity +of operation. Nevertheless, this arrangement +is still to be found in certain oil and benzine engines, +notably in automobile-motors. In these motors it is +necessary to atomize the liquid fuel by means of aspired +air, in order to produce an explosive, gaseous mixture.</p> + +<p><b>Ignition.—</b>In the development of the gas-engine, the +incandescent tube and the electric spark have taken the +place of the obsolete naked flame. The last-mentioned +mode of exploding the gaseous mixture will not, therefore, +be discussed.</p> + +<p>The hot tube of porcelain or of metal has the indisputable +merit of regularity of operation. The methods +by which this operation is made as perfect as +possible are many. Since certainty of ignition is obtained +by means of the tube, it is important to time the +ignition, so that it shall occur exactly at the moment +<!--028.png--><span class='pagenum'><a name="Page_28" id="Page_28">[28]</a></span> +when the piston is at the dead center. It has been +previously stated that premature or belated ignition of +the explosive mixture appreciably lessens the amount +of useful work performed by the expansion of the gas. +If ignition occur too soon, the mixture will be exploded +before the piston has reached the dead center on its +return stroke. As a result, the piston must overcome a +considerable resistance due to the premature explosion +and the consequent pressure. Furthermore, by reason +of the high temperature of explosion, the gaseous products +are very rapidly cooled. This rapid cooling causes +a sudden drop in the pressure; and since a certain interval +elapses between the moment of explosion and the +moment when the piston starts on its forward stroke, +the useful motive effort is the more diminished as the +ignition is more premature.</p> + +<p><b>Incandescent Tubes.—</b>In Figs. 9 and 10 two systems +most commonly used are illustrated. In these two arrangements, +in which no valve is used, the length or +height to which the tube is heated by the outer flame is +so controlled that the gaseous mixture, which has been +driven into the tube after compression, reaches the +incandescent zone as nearly as possible at the exact +moment when ignition and explosion should take place. +The temperature of the flame of the burner, the richness +of the gaseous mixture, and other circumstances, +however, have a marked influence on the time of ignition, +so that the mixture is never fired at the exact +moment mentioned.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_009.jpg" width="600" height="472" alt="Figs. 9-10." title="" /> +<span class="caption"><span class='smcap'>Figs. 9-10.</span>—Valveless hot tubes.</span> +</div> + +<p>These considerations lead to the conclusion that +<!--029.png--><span class='pagenum'><a name="Page_29" id="Page_29">[29]</a></span> +motors in which the mixture is exploded by hot tubes +provided with an ignition-valve are preferable to valveless +tubes. By the use of a special valve, positively +controlled by the motor itself, the chances of untimely +ignition are lessened, because it is necessary simply to +regulate the temperature and the position of the tube +in order that ignition may be surely effected immediately +upon the opening of the valve, at the very moment +the cylinder gases come into contact with the incandescent +portion of the tube (Fig. 11). Many manufacturers, +however, do not employ the ignition-valve on +motors of less than 15 to 20 horse-power, chiefly because +of the cheaper construction. The total consumption +<!--030.png--><span class='pagenum'><a name="Page_30" id="Page_30">[30]</a></span> +is of less moment in a motor of small than of great +power, and the loss due to the lack of an ignition-valve +not so marked. In a high-power engine, premature explosion +may be the cause of the breaking of a vital +part, such as the piston-rod or the crank-shaft. For +this reason, a valve is indispensable for engines of more +than 20 to 25 horse-power. A breakage of this kind is +less to be feared in a small motor, where the parts are +comparatively stout. The gas consumption of a well-designed +burner does not exceed from 3.5 to 5 cubic +feet per hour.</p> + +<div class="figcenter" style="width: 355px;"> +<img src="images/fig_011.jpg" width="355" height="600" alt="Fig. 11." title="" /> +<span class="caption"><span class='smcap'>Fig. 11.</span>—Ignition-tube with valve.</span> +</div> + +<p><b>Electric Ignition.—</b>Electric ignition consists in producing +a spark in the explosion-chamber of the engine. +The nicety with which it can be controlled gives it an +undeniable advantage over the hot tube. But the objection +<!--031.png--><span class='pagenum'><a name="Page_31" id="Page_31">[31]</a></span> +has been raised, perhaps with some force, that +it entails certain complications in installing the engine. +Its opponents even assert that the power and the rapidity +of the deflagration of the explosive mixture are +greater with hot-tube ignition. This reason may have +caused the hot-tube system to prevail in England, +where manufacturers of gas-engines are very numerous +and not lacking in experience.</p> + +<p>Electric ignition is effected in gas-engines by means +of a battery and spark-coil, or by means of a small magneto +machine which mechanically produces a current-breaking +spark.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_012.jpg" width="600" height="308" alt="Fig. 12." title="" /> +<span class="caption"><span class='smcap'>Fig. 12.</span>—Electric ignition by spark-coil +and battery.</span> +</div> + +<div class="figcenter" style="width: 431px;"> +<img src="images/fig_013.jpg" width="431" height="500" alt="Fig. 13." title="" /> +<span class="caption"><span class='smcap'>Fig. 13.</span>—Spark-plug.</span> +</div> + +<p><b>Electric Ignition by Battery and Induction-Coil.—</b>The +first system is the cheaper; but it exacts the most +painstaking care in maintaining the parts in proper +working condition. It comprises three essential elements—a +battery, a coil, and a spark-plug (Fig. 12). +The battery may be a storage-battery, which must, consequently, +be recharged from time to time; or it may be +<!--032.png--><span class='pagenum'><a name="Page_32" id="Page_32">[32]</a></span> +a primary battery which must be frequently renewed +and carefully cleaned. The induction-coil is fitted with +a trembler or interrupter, which easily gets out of order +and which must be regulated with considerable accuracy. +The spark-plug is a particularly delicate part, +subject to many possible accidents. The porcelain of +which it is made is liable to crack. It is hard to obtain +absolutely perfect insulation; for the terminals deteriorate +as they become overheated, break, or become foul +(Fig. 13). In oil-engines, especially, soot is rapidly +deposited on the terminals, so that no spark can be produced. +In benzine or naphtha motors, such an accident +is less likely to happen. In automobile-motors, however, +the spark-plug only too often fails to perform its +function. The one remedy for these evils is to be found +<!--033.png--><span class='pagenum'><a name="Page_33" id="Page_33">[33]</a></span> +in the most painstaking care of the spark-plug and of +the other elements of the ignition system.</p> + +<div class="figcenter" style="width: 488px;"> +<img src="images/fig_014.jpg" width="488" height="600" alt="Fig. 14." title="" /> +<span class="caption"><span class='smcap'>Fig. 14.</span>—Magneto ignition apparatus.</span> +</div> + +<div class="figcenter" style="width: 575px;"> +<img src="images/fig_015.jpg" width="575" height="600" alt="Fig. 15." title="" /> +<span class="caption"><span class='smcap'>Fig. 15.</span>—General view and details of a magneto +ignition apparatus.</span> +</div> + +<p><b>Ignition by Magnetos.—</b>Magneto apparatus, on the +other hand, are noteworthy for the regularity of their +operation. They may be used for several years without +being remagnetized, and require no exceptional +care. Magneto ignition devices are mechanically actuated, +the necessary displacement of the coil being +effected by means of a cam carried on a shaft turning +with half the motor speed (Figs. 14 and 15). At the +moment when it is released by the cam, the coil is suddenly +<!--034.png--><span class='pagenum'><a name="Page_34" id="Page_34">[34]</a></span> +returned to its initial position by means of a +spring. This rapid movement generates a current that +passes through terminals, which are arranged within +the cylinder and which are immediately separated by +mechanical means. Thus a much hotter circuit-breaking +spark is produced, which is very much more +energetic than that of a battery and induction-coil, and +which surely ignites the gaseous mixture in the cylinder. +The terminals are generally of steel, sometimes +pointed with nickel or platinum (Fig. 16). The only +precaution to be observed is the exclusion of moisture +<!--035.png--><span class='pagenum'><a name="Page_35" id="Page_35">[35]</a></span> +and occasional cleaning. For engines driven by producer-gas +magneto-igniters are preferable to cells and +batteries. In general, electrical ignition is to be recommended +for high-pressure engines.</p> + +<div class="figcenter" style="width: 483px;"> +<img src="images/fig_016.jpg" width="483" height="500" alt="Fig. 16." title="" /> +<span class="caption"><span class='smcap'>Fig. 16.</span>—Contacts of a magneto-igniter.</span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_017.jpg" width="600" height="593" alt="Fig. 17." title="" /> +<span class="caption"><span class='smcap'>Fig. 17.</span>—Device for regulating the moment of +ignition.</span> +</div> + +<p>In order to explain more clearly modern methods of +ignition a diagram is presented, showing an electric +magneto-igniter applied to the cylinder-head of a +Winterthur motor, and also a sectional view of the +member varying the make-and-break contacts which +<!--036.png--><span class='pagenum'>36</span> +are mounted in the explosion-chamber (Figs. 18 and +19)</p> + +<p>1. The magneto <i>A</i> consists of horseshoe-magnets, +between the poles of which the armature rotates. At +its conically turned end, the armature-shaft carries an +arm <i>B</i>, held in place by a nut.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_018.jpg" width="600" height="582" alt="Fig. 18." title="" /> +<span class="caption"><span class='smcap'>Fig. 18.</span>—Winterthur electric ignition system.</span> +</div> + +<p>2. The igniter <i>C</i> is a casting secured to the cylinder-head +by a movable strap and provided with two axes +<i>D</i> and <i>M</i>, of which the one, <i>D</i>, made of bronze, is +movable, and is fitted with a small interior contact-hammer, +a percussion-lever, and an exterior recoil-spring; +the other, <i>M</i>, is fixed, insulated, and arranged +<!--037.png--><span class='pagenum'><a name="Page_37" id="Page_37">[37]</a></span> +to receive the current from the magneto <i>A</i>, by means +of an insulated copper wire <i>E</i>.</p> + +<p>3. The spring <i>F</i> comprises two continuous coils contained +in a brass casing, and actuating a steel striking +or percussion-pin.</p> + +<p>4. The controlling devices of the magneto include a +stem or rod <i>G</i>, slidable in a guide <i>H</i>, provided with a +safety spring and mounted on an eccentric spindle, the +position of which can be varied by means of a regulating-lever +(<i>I</i>). The rod is operated from the distributing-shaft, +on the conical end of which a cam <i>J</i> +carrying a spindle is secured.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_019.jpg" width="600" height="515" alt="Fig. 19." title="" /> +<span class="caption"><span class='smcap'>Fig. 19.</span>—Contacts of the Winterthur system.</span> +</div> + +<p><i>Regulation of the Magneto.—</i>The position assumed +by the armature when at rest is a matter of importance +in obtaining a good spark on breaking the circuit. The +marks on the armature should be noted. The position +<!--038.png--><span class='pagenum'>38</span> +of the armature may be experimentally varied, in order +to obtain a spark of maximum intensity, by changing +the position of the arm B on the armature-shaft.</p> + +<p><i>Control of the Magneto.—</i>The controlling gear +should enable the armature to oscillate from 20 to 25 +degrees. The time at which the breaking of the circuit +is effected can be regulated by shifting the handle (<i>I</i>). +In starting the engine, the circuit can be broken with +a slight retardation, which is lessened as the engine +attains its normal speed.</p> + +<p><i>Igniter.—</i>It is advisable that there should be a play +of <sup>1</sup>⁄<sub>2</sub> mm. (0.0196 in.) between the lever <i>Z</i> when at +rest and the striking-pin. The axis <i>D</i> of the circuit-breaking +device should be easily movable; and the +hammer which it carries at its end toward the interior +of the cylinder should be in perfect contact with the +stationary spindle <i>M</i>, which is electrically insulated. +This spindle <i>M</i> should be well enclosed, in order to +prevent any leakage that might cause a deterioration of +the insulating material.</p> + +<p>The subject of ignition is of such extreme importance +that the author will recur to it from time to time +in the various chapters of this book. Too much stress +cannot be laid upon proper timing; otherwise there +will be a needless waste of power. Cleanliness is a +point that must be observed scrupulously; for spark-plugs +are apt to foul only too readily, with the result +that short-circuits and misfires are apt to occur. In +oil and volatile hydrocarbon engines the tendency to +fouling is particularly noticeable. In the chapter devoted +<!--039.png--><span class='pagenum'><a name="Page_39" id="Page_39">[39]</a></span> +to these forms of motors the author has dwelt +upon the precautions that should be taken to forestall a +possible derangement of the ignition apparatus. As a +general rule the ignition apparatus installed by trustworthy +manufacturers will be found best suited for the +requirements of the engine.</p> + +<p>The apparatus should be fitted with a device by +which the ignition can be duly timed by hand during +operation (Fig. 17).</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_020.jpg" width="600" height="590" alt="Fig. 20." title="" /> +<span class="caption"><span class='smcap'>Fig. 20.</span>—Design of the piston.</span> +</div> + +<p><b>The Piston.—</b>Coming, as it does, continually in contact +with the ignited gases, the piston is gradually +heated to a high temperature. The rear face of the +piston should preferably be plane. Curved surfaces +are not to be recommended because they cool off +badly. Likewise, faces having either inserted parts +or bolt-heads are to be avoided, since they are liable to +become red-hot and to ignite the mixture prematurely +(Fig. 20). +<!--040.png--><span class='pagenum'><a name="Page_40" id="Page_40">[40]</a></span></p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_021.jpg" width="600" height="281" alt="Fig. 21." title="" /> +<span class="caption"><span class='smcap'>Fig. 21.</span>—Piston with lubricated pin.</span> +</div> + +<p>Among the parts of the piston which rapidly wear +away because constant lubrication is difficult, is the +connection with the piston-rod (Fig. 21). It is important +that the bearing at the piston-pin be formed of +two parts which can be adjusted to take up the wear. +The pin itself should be of case-hardened steel. For +large engines, some manufacturers have apparently +abandoned the practice of locking the pin, by set-screws, +in flanges cast in one piece with the piston. Indeed, +the piston is often fractured by reason of the expansion +of the pins thus held on two sides. It seems advisable +to secure the pin by means of a single screw in one of +the flanges, fitting it by pressure against the opposite +boss. The use of wedges or of clamping-screws, introduced +from without the piston to hold the pin, +should be avoided. It may happen that the wedges +will be loosened, will move out, and will grind the +cylinder, causing injuries that cannot be detected before +it is too late. The strength of the piston-pin should be +so calculated that the pressure per square inch of projected +surface does not exceed 1,500 to 2,850 pounds +per square inch. It should be borne in mind that the +<!--041.png--><span class='pagenum'><a name="Page_41" id="Page_41">[41]</a></span> +initial pressure of the explosion is often equal to 400 to +425 pounds per square inch. Some manufacturers +mount the pin as far to the back of the piston as possible, +so as to bring it nearer the point of application of +the motive force of the explosion. Other manufacturers, +on the other hand, mount the pin toward the +front of the piston. No great objection can be raised +against either method. In the former case the position +of the rings will limit that of the pin.</p> + +<p>The number of these rings ought not to be less than +four or five, arranged at the rear of the piston. It is +to be observed that makers of good engines use as many +as 8 to 10 rings in the pistons of fair-sized motors.</p> + +<p>Piston-rings of gray pig-iron can be adjusted with +the greatest nicety in such a manner that, by means +of tongues fitting in their grooves, they are held from +turning in the latter, whereby their openings are prevented +from registering and allowing the passage of +gas. As a general rule, a large number of rings +may be considered a distinguishing feature of a well-built +engine. In order to prevent a too rapid wear of +the cylinder, several German manufacturers finish off +the front of the piston with bronze or anti-friction +metal in engines of more than 40 to 50 horse-power. It +is to be observed, however, that this expedient is not +applicable to motors the cylinders of which are comparatively +cold; otherwise the bronze or anti-friction +metal will deteriorate.</p> + +<p><b>Arrangement of the Cylinder.—</b>The cylinder shell +or liner, in which the piston travels, and the water-jacket +<!--042.png--><span class='pagenum'><a name="Page_42" id="Page_42">[42]</a></span> +should preferably be made in separate pieces and +not cast of the same metal, in order to permit a free +expansion (Figs. 22 and 23). If for want of care or +of proper lubrication, which frequently occurs in gas-engines, +the cylinder should be injured by grinding, +it can be easily renewed, without the loss of all the connecting +parts.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_022.jpg" width="600" height="299" alt="Fig. 22." title="" /> +<span class="caption"><span class='smcap'>Fig. 22.</span>—Head, jacket and liner of cylinder, cast +in one piece.</span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_023.jpg" width="600" height="416" alt="Fig. 23." title="" /> +<span class="caption"><span class='smcap'>Fig. 23.</span>—Cylinder with independent liner and +head.</span> +</div> + +<p>For the same reason, the cylinder and its casing +should be independent of the frame. In many horizontal +engines, the cylinders overhang the frame throughout +the entire length, by reason of the joining of their +<!--043.png--><span class='pagenum'><a name="Page_43" id="Page_43">[43]</a></span> +front portions with the frames. Although such a construction +is attended with no serious consequences in +small engines, nevertheless in large engines it is exceedingly +harmful. Indeed, in most modern single-acting +engines, the pistons are directly connected with +the crank-shaft by the piston-rod, without any intermediate +connecting-rod or cross-head. The vertical reaction +of the motive effort on the piston is, therefore, +taken up entirely by the thrust of the cylinder, which +is also vertical (Fig. 24). This thrust, acting against +an unsupported part, may cause fractures; at any rate, +it entails a rapid deterioration of the cylinder joint.</p> + +<div class="figcenter" style="width: 513px;"> +<img src="images/fig_024.jpg" width="513" height="600" alt="Fig. 24." title="" /> +<span class="caption"><span class='smcap'>Fig. 24.</span>—Single-acting engines.</span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_025.jpg" width="600" height="362" alt="Fig. 25." title="" /> +<span class="caption"><span class='smcap'>Fig. 25.</span>—Engine with inclined bearings.</span> +</div> + +<p><b>The Frame.—</b>Gas-engines driven as they are, by explosions, +giving rise to shocks and blows, should be +built with frames, heavy, substantial, and broad-based, +<!--044.png--><span class='pagenum'><a name="Page_44" id="Page_44">[44]</a></span> +so as to rest solidly on the ground. This essential condition +is often fulfilled at the cost of the engine's appearance; +but appearance will be willingly sacrificed +to meet one of the requirements of perfect operation. +For engines of more than 8 to 10 horse-power, frames +should be employed which can be secured to the +masonry foundation without a separate pedestal or base. +Some manufacturers, for the purpose of lightening the +frame, attach but little importance to the foundation +and to strength of construction, and employ the design +illustrated in place of the crank-shaft bearing (Fig. +25); others, in order to facilitate the adjusting of the +connecting-rod bearings, prefer the second form (Fig. +26). It is evident that, in the first case, a part of the +effort produced by the explosion reacts on the upper +portion of the connecting-rod bearing, on the cap of +the crank-shaft bearing, and consequently on the fastening-bolts. +In the second case, if the adjustment +be not very carefully made, or if the rubbing surfaces +are insufficient, the entire thrust due to the explosion +<!--045.png--><span class='pagenum'><a name="Page_45" id="Page_45">[45]</a></span> +will be received by the meeting parts of the two bushings, +thus injuring them and causing a more rapid +wear. In the construction of large engines, some manufacturers +take the precaution of forming the connecting-rod +bearings of four parts, adjustable to take up the +wear, so that the effort is exerted against the parts disposed +at right angles to each other. A form that seems +rational is that shown in Fig. 27, in which the reaction +of the thrust is taken up by the lower bearing, rigidly +supported by the braced frame, in the direction opposite +to that of the explosive effort.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_026.jpg" width="600" height="390" alt="Fig. 26." title="" /> +<span class="caption"><span class='smcap'>Fig. 26.</span>—Engine with straight bearings.</span> +</div> + +<!--046.png--><div class="figcenter" style="width: 600px;"> +<img src="images/fig_027.jpg" width="600" height="308" alt="Fig. 27." title="" /> +<span class="caption"><span class='smcap'>Fig. 27.</span>—Engine with correctly designed +bearings.</span> +</div><p><span class='pagenum'><a name="Page_46" id="Page_46">[46]</a></span></p> + +<p>The sum of the projecting surfaces of the two bearings +should be so calculated that a maximum explosive +pressure of 405 to 425 pounds per square inch will not +subject the bearings to a pressure higher than 425 to +550 pounds per square inch.</p> + +<p><b>Fly-Wheels.—</b>In gas-engines particularly, the fly-wheel +should be secured to the crank-shaft with the utmost +care. It should be mounted as near as possible +to the bearings; otherwise the alinement of the shaft +will be destroyed and its strength impaired. If the fly-wheel +be fastened by means of a key or wedge having +a projecting head, it is advisable to cover the end of the +shaft by a movable sleeve. The fly-wheel should run +absolutely true and straight even if the explosion be +premature. In well-built engines the fly-wheels are +lined up and shaped to the rim. The periphery is +slightly rounded in order the better to guide the belt +when applied to the wheel.</p> + +<!--047.png--><p><span class='pagenum'>47</span></p> +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_028.jpg" width="600" height="254" alt="Fig. 28." title="" /> +<span class="caption"><span class='smcap'>Fig. 28.</span>—Single fly-wheel engine with external +bearing.</span> +</div> + +<p>Furthermore, fly-wheels should be nicely balanced; +those are to be preferred which have no counter-weights +cast or fastened to the hub, the spokes, or the rim. +The system of balancing the engine by means of two +fly-wheels, mounted on opposite sides, is used chiefly +for the purpose of equalizing the inertia effects. Special +engines, employed for driving dynamos, and even +industrial engines of high power, are preferably fitted +with but a single fly-wheel, with an outer bearing, since +they more readily counteract the cyclic irregularities or +variations of speed occurring in a single revolution +(Fig. 28). If in this case a pulley be provided, it +<!--048.png--><span class='pagenum'><a name="Page_48" id="Page_48">[48]</a></span> +should be mounted between the engine and the outer +bearing. The following advantages may be cited in +favor of the single fly-wheel, particularly in the case of +dynamo-driving engines:</p> + +<p>1. The single fly-wheel permits a more ready access +to the parts to be examined.</p> + +<p>2. It involves the employment of a third bearing, +thus avoiding the overhang caused by two ordinary fly-wheels.</p> + +<p>3. It avoids the torsional strain to which the two-wheel +crank is subjected when starting, stopping, and +changing the load, the peripheral resistance varying +in one of the fly-wheels, while the other is subjected to +a strain in the opposite direction on account of the +inertia.</p> + +<p>4. Two fly-wheels, keyed as they are to projecting +ends of the shaft, will be so affected at the rims by the +explosions that the belts will shake.</p> + +<p>The third bearing which characterizes the single-fly-wheel +system, is but an independent support, resting +solidly on the masonry bed of the engine. The +bearing with its independent support is sufficiently +rigid, and is not subjected to any stress from the crank +at the moment of explosion, the reaction of the crank +affecting only the frame bearings. With such fly-wheels, +reputable firms guarantee a cyclic regularity +which compares favorably with that of the best steam-engines. +For a duty varying from a third of the load to +the maximum load, these engines, when driving direct-current +dynamos for directly supplying an electric-light +<!--049.png--><span class='pagenum'><a name="Page_49" id="Page_49">[49]</a></span> +circuit, will insure perfect steadiness of the light; +and the effectually aperiodic measuring instruments +will not indicate fluctuations greater than 2 to 3 per +cent. of the tension or intensity of the current. The +coefficient of the variations in the speed of a single revolution +will thus be not far from <sup>1</sup>⁄<sub>60</sub>.</p> + +<div class="figcenter" style="width: 400px;"> +<img src="images/fig_029.jpg" width="400" height="385" alt="Fig. 29." title="" /> +<span class="caption"><span class='smcap'>Fig. 29.</span>—Curved spoke fly-wheel.</span> +</div> + +<p><b>Straight and Curved Spoke Fly-Wheels.—</b>The +spokes of fly-wheels are either straight or curved. In +assembling the motor parts it too often occurs that +curved spoke fly-wheels are mounted with utter disregard +of the direction in which they are to turn. It +is important that curved spokes should be subjected to +compression and not to traction. Hence the fly-wheels +<!--050.png--><span class='pagenum'><a name="Page_50" id="Page_50">[50]</a></span> +should be so mounted that the concave portions of the +spokes travel in the direction of rotation, as shown in +the accompanying diagram (Fig. 29). If a single fly-wheel +be employed on an engine of the type in which +the speed is governed by the "hit-and-miss" system, +the fly-wheel should be extra heavy to counteract the irregularities +of the motive impulses when the engine is +not working at its full load, or in other words, when no +explosion takes place at every cycle.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_030.jpg" width="600" height="208" alt="Fig. 30." title="" /> +<span class="caption"><span class='smcap'>Fig. 30.</span>—Forged crank-shafts.</span> +</div> + +<p><b>The Crank-Shaft.—</b>The crank-shaft should be made +of the best mild steel. Those shafts are to be preferred +the cranks of which are not forged on (Fig. 30), but +cut out of the mass of metal; furthermore, the brackets +or supports should be planed and shaped so that they +are square in cross-section.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_031.jpg" width="600" height="236" alt="Fig. 31." title="" /> +<span class="caption"><span class='smcap'>Fig. 31.</span>—Correct design of crank-shaft.</span> +</div> +<!--051.png--><p><span class='pagenum'><a name="Page_51" id="Page_51">[51]</a></span></p> + +<p>Such a design involves fine workmanship and speaks +well for the construction of the whole engine. Moreover, +it enables the bearings to be brought nearer each +other, reduces to a minimum that part of the crank-shaft +which may be considered the weakest, and permits +a rational and exact counterbalancing of the moving +parts, such as the crank and the end of the connecting-rod. +The best manufacturers have adopted the +method of fastening to the cranks balancing weights +secured to the brackets, especially for high-speed engines +or for engines of high power. The projecting +surface of the crank-pin should, as a rule, be calculated +for a pressure of 1,400 pounds per square inch.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_032.jpg" width="600" height="245" alt="Fig. 32." title="" /> +<span class="caption"><span class='smcap'>Fig. 32.</span>—Crank-shaft with balancing weight.</span> +</div> + +<p><b>Cams, Rollers, etc.—</b>The cams, rollers, thrust-bearings, +as well as the piston-pin in particular, should be +made of good steel, case-hardened to a depth of at least +.08 of an inch. Their hardness and the degree of +cementation may be tested by means of a file. This is +the method followed by the best manufacturers.</p> + +<p><b>Bearings.—</b>All the bearings and all guides should +be adjustable to take up the wear. They are usually +made of bronze or of the best anti-friction metal. +<!--052.png--><span class='pagenum'><a name="Page_52" id="Page_52">[52]</a></span></p> + +<p><b>Steadiness.—</b>The steadiness of engines may be considered +from two different standpoints.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_033.jpg" width="600" height="336" alt="Fig. 33." title="" /> +<span class="caption"><span class='smcap'>Fig. 33.</span>—Inertia governor.</span> +</div> + +<p>1. <i>Variation of the Number of Revolutions at Different +Loads.—</i>This depends chiefly on the sensitiveness +of the governor, which should be of the "inertia" +or of the "ball" (or centrifugal) type. The first form +is rarely employed, except in small engines up to 10 +horse-power, and is applicable only to engines in which +the "hit and miss" system is employed (Fig. 33). The +second form is more widely used, and is applicable to +engines having "hit-and-miss" or variable admission +devices. In the first form, the governor simply displaces +a very light member, whatever may be the size of the +engine, for which reason the dimensions are very small. +In the second form, on the other hand, the governor +acts either on a conical sleeve or on some other regulating +member offering resistance. Evidently, in order to +<!--053.png--><span class='pagenum'><a name="Page_53" id="Page_53">[53]</a></span> +overcome the reactions to which it is subjected, it must +be as heavy and powerful as a steam-engine governor. +Sufficient allowance is made in a good engine for +variation in the number of revolutions between no load +and full load, not greater than two per cent. if the +admission be of the "hit-and-miss" type, and five per +cent. if it be of the variable type.</p> + +<p>2. <i>Cyclic Regularity.—</i>This term means simply that +the speed of the engine is constant in a single revolution. +In practice this is never attained. Allowance is +made in engines used for driving direct-current dynamos +for a variation of about <sup>1</sup>⁄<sub>60</sub>; while in industrial +engines a variation of <sup>1</sup>⁄<sub>25</sub> is permissible. Cyclic variation +depends only on the weight of the fly-wheel; +whereas variation in the number of revolutions is determined +chiefly by the governor.</p> + +<p><b>Governors.—</b>Diagrams are here presented of the +principal types of governors—the inertia governor, the +ball or centrifugal governor controlling an admission-valve +of the "hit-and-miss" type (Fig. 34), and the +ball or centrifugal governor controlling a variable gas-admission +valve (Fig. 35).</p> + +<p>In distinguishing between the operation of the two +last-mentioned types, it may be stated that the former +bears the same relation to the hit-and-miss gear as it +does, for example, to the valve gear of a Corliss steam-engine. +In other words, it is an apparatus that <i>indicates</i> +without <i>inducing</i>, admission or cut-off. The second +type, on the other hand, operates by means of slides +and the like, as in the Ridder type of engine, in which +<!--054.png--><span class='pagenum'><a name="Page_54" id="Page_54">[54]</a></span> +it controls the displacement of the cut-off or distribution +slide-valve and is subjected to variable forces, depending +on the pressure, lubrication, the condition of +the stuffing-boxes, and the like.</p> + +<p>In gas as well as in steam engines, designs are to be +commended which shield the delicate mechanism from +strains and stresses that are likely to destroy its sensitiveness, +as is the case in the automatic cut-off of the +Corliss steam-engine.</p> + +<div class="figcenter" style="width: 532px;"> +<img src="images/fig_034.jpg" width="532" height="600" alt="Fig. 34." title="" /> +<span class="caption"><span class='smcap'>Fig. 34.</span>—"Hit-and-miss" governor.</span> +</div> + +<p>Governors should be provided with means to permit +the manual variation of the speed while the engine is in +operation.</p> + +<p>For small motors, one of the most widely used admission +devices is that of the "hit-and-miss" type. As +its name indicates, this admission arrangement allows +<!--055.png--><span class='pagenum'><a name="Page_55" id="Page_55">[55]</a></span> +a given quantity of gas to enter the cylinder for a number +of consecutive intervals, until the engine is about +to exceed its normal speed. Thereupon the governor +cuts off the gas entirely. The result is that, in this +system, the number of admissions is variable, but that +each admitted charge is composed of a constant proportion +of gas and air.</p> + +<p>The governors employed for the "hit-and-miss" +type are either "inertia" or "centrifugal" governors.</p> + +<p>Inertia governors (Fig. 33) are less sensitive than +those of the centrifugal type. They are generally applied +only to industrial engines of small power, in +which regularity of operation is a secondary consideration.</p> + +<p>Centrifugal governors employed for gas-engines +with "hit-and-miss" regulation are, as a general rule, +noteworthy for their small size, which is accounted for +by the fact that, in most systems, merely a movable +member is placed between the admission-controlling +means and the valve-stem (Fig. 34). It follows that +this method of operation relieves the governor of the +necessity of overcoming the resistance of the weight of +moving parts, more or less effectually lubricated, and +subjected to the reaction of the parts which they control.</p> + +<p>In engines equipped with variable admission devices +for the gas or the explosive mixture, the governor actuates +a sleeve on which the admission-cam is fastened +(Fig. 35). Or, the governor may displace a conical +cam, the reaction of which, on contact with the lever, +<!--056.png--><span class='pagenum'><a name="Page_56" id="Page_56">[56]</a></span> +destroys the stability of the governor. These conditions +justify the employment of powerful governors +which, on account of the inertia of their parts, diminish +the reactionary forces encountered.</p> + +<p>The centrifugal governor should be sufficiently effectual +to prevent variations in the number of revolutions +within the limits of 2 to 3 per cent. between no +load and approximately full load. Under equivalent +conditions, the inertia governor can hardly be relied +upon for a coefficient of regularity greater than 4 to +5 per cent.</p> + +<div class="figcenter" style="width: 548px;"> +<img src="images/fig_035.jpg" width="548" height="600" alt="Fig. 35." title="" /> +<span class="caption"><span class='smcap'>Fig. 35.</span>—Variable admission governor.</span> +</div> + +<p>The manner of a governor's operation is necessarily +dependent on the admission system adopted. And the +admission system varies essentially with the size, the +purpose of the engine, and the character of the fuel employed.</p> + +<div class="figcenter" style="width: 395px;"> +<img src="images/fig_036.jpg" width="395" height="600" alt="Fig. 36." title="" /> +<span class="caption"><span class='smcap'>Fig. 36.</span>—Vertical engine.</span> +</div> + +<div class="figcenter" style="width: 407px;"> +<img src="images/fig_037.jpg" width="407" height="600" alt="Fig. 37." title="" /> +<span class="caption"><span class='smcap'>Fig. 37.</span>—Section through an engine of the vertical +or "steam-hammer" type.</span> +</div> + +<p><b>Vertical Engines.—</b>For some years past there seems +to have been a tendency in Europe to use horizontal +instead of vertical engines, especially since engines of +<!--057.png--><span class='pagenum'><a name="Page_57" id="Page_57">[57]</a></span> +more than 10 or 15 horse-power have been extensively +used for industrial purposes. The vertical type is used +for 1 to 8 horse-power engines, with the cylinder in the +lower part of the frame, and the shaft and its fly-wheel +in the upper part (Fig. 36). The only merit to be +attributed to this arrangement is a great saving of space. +It is evident, however, that beyond a certain size and +power, such engines are unstable. In America particularly, +many manufacturers of high-power engines (50 +to 100 horse-power or more) prefer the vertical or +"steam-hammer" arrangement, which consists in placing +the cylinder in the upper part, and the shaft in the +lower part of the frame as close to the ground as possible +(Figs. 37 and 38). The problem of saving space, as +well as that of insuring stability, is thus solved, so that +it is easily possible to run up the speed of the engine. +There is also the advantage that the shaft of a dynamo +<!--059.png--><span class='pagenum'>59</span> +can be directly coupled up with the crank-shaft of the +engine, thus dispensing with a belt, which, at the least, +absorbs 4 to 6 per cent. of the total power. It should, +nevertheless, be borne in mind that the direct coupling +<!--060.png--><span class='pagenum'><a name="Page_60" id="Page_60">[60]</a></span> +of electric generators to engine-shafts implies the use +of extremely large and, therefore, of extremely costly +dynamos. Furthermore, by reason of this arrangement, +groups of electro-generators can be disposed in a comparatively +small amount of space. Some English manufacturers +are also beginning to adopt the "steam-hammer" +type of engine for high powers, the result +being a marked saving in material and lowering of the +cost of installation.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_038.jpg" width="600" height="303" alt="Fig. 38." title="" /> +<span class="caption"><span class='smcap'>Fig. 38.</span>—Side and end elevations of a vertical +or "steam-hammer" engine.</span> +</div> + +<p><b>Power of the Engine.—</b>The first thing to be considered +is that the power of a gas-engine is always given +in "effective" horse-power, and that the power of a +steam-engine is always given in "indicated" horse-power +in contracts of sale. In England and in the +United States, the expression "nominal" horse-power +is still employed. It may be advisable to define these +various terms exactly, since unscrupulous dealers, to +the buyer's loss, have done much to confuse them.</p> + +<p>"Indicated" horse-power is a designation applied to +the theoretical power produced by the action of the +motive agent on the piston. The work performed is +measured on an indicator card, by means of which the +average pressure to be considered in the computation of +the theoretical power is ascertained.</p> + +<p>The "effective" or brake horse-power is equal to the +"indicated" horse-power, less the energy absorbed by +passive resistance, friction of the moving parts, etc.</p> + +<p>The "effective" work is an experimental term applied +to the power actually developed at the shaft. +This work is of interest solely to the engine user. +<!--061.png--><span class='pagenum'><a name="Page_61" id="Page_61">[61]</a></span></p> + +<p>In a well-built motor, in which the passive resistance +by reason of the correct adjustment and simplicity of +the parts, is reduced to a minimum, the "effective" +horse-power is about 80 to 87 per cent. of the "indicated" +horse-power, when the engine runs under full +load. This reduced output is usually called the +"mechanical efficiency" of the engine.</p> + +<p>"Nominal" horse-power is an arbitrary term in the +sense in which it is used in England and America, +where it is quite common. The manufacturers themselves +do not seem to agree on its absolute value. A +"nominal" horse-power, however, is equal to anything +from 3 to 4 "effective" horse-power. The uncertainty +which ensues from the use of the term should lead to +its abandonment.</p> + +<p>In installing a motor, the determination of its horse-power +is a matter of grave importance, which should +not be considered as if the motor were a steam-engine +or an engine of some other type. It must not be forgotten +that, especially at full load, explosion-engines +are most efficient, and that, under these conditions, it +will generally be advisable to subordinate the utility of +having a reserve power to the economy which follows +from the employment of a motor running at a load +close to its maximum capacity. On the other hand, the +gas-engine user is unwilling to believe that the stipulated +horse-power of the motor which is sold to him is +the greatest that it is capable of developing under industrial +conditions. Business competition has led some +firms to sell their engines to meet these conditions. It +<!--062.png--><span class='pagenum'><a name="Page_62" id="Page_62">[62]</a></span> +is probably not stretching the truth too far to declare +that 80 per cent. of the engines sold with no exact contract +specifications are incapable of maintaining for +more than a half hour the power which is attributed +to them, and which the buyer expects. It follows that +the power at which the engine is sold should be both +industrially realized and maintained, if need be, for an +entire day, without the engine's showing the slightest +perturbation, or faltering in its silent and regular operation. +To attain this end, it is essential that the energy +developed by the engine in normal or constant operation +should not exceed 90 to 95 per cent. of the maximum +power which it is able to yield, and which may be +termed its "utmost power". As a general rule, +especially for installations in which the power fluctuates +from the lowest possible to double this, as much +attention must be paid to the consumption at half load +as at full load; and preference should be given to the +engine which, other things being equal, will operate +most economically at its lowest load. In this case the +consumption per effective horse-power is appreciably +higher. Generally, this consumption is greater by 20 +to 30 per cent. than that at full load. This is particularly +true of the single-acting engines so widely used +for horse-powers less than 100 to 150.</p> + +<p>In some double or triple-acting engines, according +to certain writers, the diminution in the consumption +will hardly be proportional to the diminution of the +power, or at any rate, the difference between the consumption +per B.H.P. at full load and at reduced load +<!--063.png--><span class='pagenum'><a name="Page_63" id="Page_63">[63]</a></span> +will be less than in other engines. It should be observed, +however, that this statement is apparently not +borne out by experiments which the author has had +occasion to make. To a slight degree, this economy is +obtained at the cost of simplicity, and consequently, at +the cost of the engine. At all events, the engines have +the merit of great cyclic regularity, rendering them +serviceable for driving electric-light dynamos; but this +regularity can also be attained by the use of the extra +heavy fly-wheels which English firms, in particular, +have introduced.</p> + +<p><b>Automatic Starting.—</b>When the gas-engine was first +introduced, starting was effected simply by manually +turning the fly-wheel until steady running was assured. +This procedure, altogether too crude in its way, is +attended with some danger. In a few countries it is +prohibited by laws regulating the employment of industrial +machinery. If the engine be of rather large +size one, moreover, which operates at high pressure—such +a method of starting is very troublesome. +For these reasons, among others, manufacturers have +devised automatic means of setting a gas-engine in +motion.</p> + +<p>Of such automatic devices, the first that shall be +mentioned is a combination of pipes, provided with +cocks, by the manipulation of which, a certain amount +of gas, drawn from the supply pipe, is introduced into +the engine-cylinder. The piston is first placed in a +suitable position, and behind it a mixture is formed +which is ignited by a naked flame situated near a convenient +<!--064.png--><span class='pagenum'><a name="Page_64" id="Page_64">[64]</a></span> +orifice. When the explosion takes place the +ignition-orifice is automatically closed, and the piston +is given its motive impulse. The engine thus started +continues to run in accordance with the regular recurrence +of the cycles. In this system, starting is effected +by the explosion of a mixture, without previous compression.</p> + +<p>Some designers have devised a system of hand-pumps +which compress in the cylinder a mixture of +air and gas, ignited at the proper time by allowing it +to come into contact with the igniter, through the manipulation +of cocks (Fig. 39).</p> + +<p>These two methods are not absolutely effective. +They require a certain deftness which can be acquired +only after some practice. Furthermore, they are objectionable +because the starting is effected too violently, +and because the instantaneous explosion subjects the +stationary piston, crank, and fly-wheel to a shock so +sudden that they may be severely strained and may even +break. Moreover, the slightest leakage in one of the +valves or checks may cause the entire system to fail, +and, particularly in the case of the pump, may induce +a back explosion exceedingly dangerous to the man in +charge of the engine.</p> + +<p>These systems are now almost generally supplanted +by the compressed-air system, which is simpler, less +dangerous, and more certain in its effect.</p> + +<p>The elements comprising the system in question include +essentially a reservoir of thick sheet iron, capable +of resisting a pressure of 180 to 225 pounds and sufficient +<!--065.png--><span class='pagenum'><a name="Page_65" id="Page_65">[65]</a></span> +in capacity to start an engine several times. This +reservoir is connected with the engine by piping, which +is disposed in one of two ways, depending upon whether +the reservoir is charged by the engine itself operatively +connected with the compressor, or by an independent +compressor, mechanically operated.</p> + +<div class="figcenter" style="width: 557px;"> +<img src="images/fig_039.jpg" width="557" height="600" alt="Fig. 39." title="" /> +<span class="caption"><span class='smcap'>Fig. 39.</span>—Tangye starter.</span> +</div> + +<p>In the first case, the pipe is provided with a stop-cock, +mounted adjacent to the cylinder, and with a +check-valve. When the engine is started and the gas +<!--066.png--><span class='pagenum'><a name="Page_66" id="Page_66">[66]</a></span> +cut off, the air is drawn in at each cycle and driven +back into the reservoir during the period of compression. +When the engine, running under these conditions +by reason of the inertia of the fly-wheel, begins to slow +down, the check-valve is closed and the gas-admission +valve opened, so as to produce several explosions and to +impart a certain speed to the engine in order to continue +the charging of the reservoir with compressed air. +This done, the valve on the reservoir itself is tightly +closed, as well as the check-valve, so as to avoid any +leakage likely to cause a fall in the reservoir's pressure.</p> + +<p>In the second case, which applies particularly to +engines of more than 50 horse-power, the charging pipe +connected with the reservoir is necessarily independent +of the pipe by means of which the motor is started. +The reservoir having been filled and the decompression +cam thrown into gear, starting is accomplished:</p> + +<p>1. By placing the piston in starting position, which +corresponds with a crank inclination of 10 to 20 degrees +in the direction of the piston's movement, from the +rear dead center, immediately after the period of compression;</p> + +<p>2. By opening the reservoir-valve;</p> + +<p>3. By allowing the compressed air to enter the +cylinder rapidly, through the quick manipulation of +the stop-cock, which is closed again when the impulse +is given and reopened at the corresponding period of +the following cycle, this operation being repeated several +times in order to impart sufficient speed to the +motor;<!--067.png--><span class='pagenum'>67</span></p> + +<p>4. By opening the gas-valve and finally closing the +two valves of the compressed-air pipe.</p> + +<p>The pipes and compressed-air reservoirs should be +perfectly tight. The reservoirs should have a capacity +in inverse ratio to the pressure under which they are +placed, <i>i.e.</i>, they increase in size as the pressure decreases. +If, for example, the reservoirs should be operated +normally at a pressure of 105 to 120 pounds per +square inch, their capacity should be at least five or six +times the volume of the engine-cylinder. If these reservoirs +are charged by the engine itself, the pressure +will always be less by 15 to 20 per cent. than that +of the compression.<!--068.png--></p> + +<hr class="ChapterTopRule" /> +<!--068.png--><p><span class='pagenum'><a name="Page_68" id="Page_68">[68]</a></span></p> +<h2><a name="CHAPTER_III" id="CHAPTER_III"></a>CHAPTER III</h2> + +<div class="c3">THE INSTALLATION OF AN ENGINE</div> + +<p>In the preceding chapter the various structural details +of an engine have been summarized and those arrangements +indicated which, from a general standpoint, +seem most commendable. No particular system +has been described in order that this manual might be +kept within proper limits. Moreover, the best-known +writers, such as Hutton, Hiscox, Parsell and Weed, in +America; Aimé Witz, in France; Dugald Clerk, Frederick +Grover, and the late Bryan Donkin, in England; +Güldner, Schottler, Thering, in Germany, have published +very full descriptive works on the various types +of engines.</p> + +<p>We shall now consider the various methods which +seem preferable in installing an engine. The directions +to be given, the author believes, have not been hitherto +published in any work, and are here formulated, after +an experience of fifteen years, acquired in testing over +400 engines of all kinds, and in studying the methods +of the leading gas-engine-building firms in the chief +industrial centers of Europe and America.</p> + +<p><b>Location.—</b>The engine should be preferably located +in a well-lighted place, accessible for inspection and +maintenance, and should be kept entirely free from +<!--069.png--><span class='pagenum'><a name="Page_69" id="Page_69">[69]</a></span> +dust. As a general rule, the engine space should be enclosed. +An engine should not be located in a cellar, on +a damp floor, or in badly illuminated and ventilated +places.</p> + +<p><b>Gas-Pipes.—</b>The pipes by which fuel is conducted +to engines, driven by street-gas, and the gas-bags, etc., +are rarely altogether free from leakage. For this +reason, the engine-room should be as well ventilated as +possible in the interest of safety. Long lines of pipe +between the meter and the engine should be avoided, +for the sake of economy, since the chances for leakage +increase with the length of the pipe. It seldom happens +that the leakage of a pipe 30 to 50 feet long, supplying +a 30 horse-power engine, is much less than 90 cubic feet +per hour. The beneficial effect of short supply pipes +between meter and engine on the running of the engine +is another point to be kept in mind.</p> + +<p>An engine should be supplied with gas as cool as +possible, which condition is seldom realized if long +pipe lines be employed, extending through workshops, +the temperature of which is usually higher than that of +underground piping. On the other hand, pipes should +not be exposed to the freezing temperature of winter, +since the frost formed within the pipe, and particularly +the crystalline deposition of naphthaline, reduces the +cross section and sometimes clogs the passage. Often +it happens that water condenses in the pipes; consequently, +the piping should be disposed so as to obviate +inclines, in which the water can collect in pockets. An +accumulation of water is usually manifested by fluctuations +<!--070.png--><span class='pagenum'><a name="Page_70" id="Page_70">[70]</a></span> +in the flame of the burner. In places where water +can collect, a drain-cock should be inserted. In places +exposed to frost, a cock or a plug should be provided, +so that a liquid can be introduced to dissolve the naphthaline. +To insure the perfect operation of the engine, +as well as to avoid fluctuations in nearby lights, pipes +having a large diameter should preferably be employed. +The cross-section should not be less than that +of the discharge-pipe of the meter, selected in accordance +with the prescriptions of the following table:</p> + +<div class="c3">GAS-METERS.</div> + +<div class='center'> +<table border="1" width="600" cellpadding="4" cellspacing="0" summary="gasmeters"> + +<tr><td>Capacity.</td> + <td>Normal hourly flow.</td> + <td>Height, inches.</td> + <td>Width, inches.</td> + <td>Depth, inches.</td> + <td>Diameter of pipe, inches.</td> + <td>Power of engine to be fed.</td> +</tr> +<tr> + <td>burners</td><td>cu. ft.</td> + <td>in.</td><td>in.</td><td>in.</td> + <td>in.</td><td>h.-p.</td> +</tr> +<tr> + <td>3</td> + <td>14.726</td> + <td>13</td><td>11</td><td>9<sup>13</sup>⁄<sub>16</sub></td> + <td>0.590</td><td><sup>1</sup>⁄<sub>2</sub></td> +</tr> +<tr> + <td>5</td> + <td>24.710</td><td>18</td> + <td>13<sup>3</sup>⁄<sub>4</sub></td><td>10<sup>5</sup>⁄<sub>8</sub></td> + <td>0.787</td><td><sup>3</sup>⁄<sub>4</sub></td></tr> +<tr> + <td>10</td> + <td>49.420</td><td>21<sup>1</sup>⁄<sub>4</sub></td> + <td>18<sup>1</sup>⁄<sub>2</sub></td><td>12<sup>9</sup>⁄<sub>16</sub></td> + <td>0.984</td><td>1-2</td> +</tr> +<tr> + <td>20</td> + <td>98.840</td><td>23<sup>3</sup>⁄<sub>16</sub></td> + <td>19<sup>11</sup>⁄<sub>16</sub></td><td>15<sup>5</sup>⁄<sub>16</sub></td> + <td>1.181</td><td>3-4</td> +</tr> +<tr> + <td>30</td> + <td>148.260</td><td>25<sup>5</sup>⁄<sub>8</sub></td> + <td>21<sup>11</sup>⁄<sub>16</sub></td><td>18<sup>3</sup>⁄<sub>16</sub></td> + <td>1.456</td><td>5-6</td> +</tr> +<tr> +<td>50</td> +<td>247.100</td><td>29<sup>1</sup>⁄<sub>2</sub></td> +<td>24<sup>5</sup>⁄<sub>16</sub></td><td>20<sup>7</sup>⁄<sub>16</sub></td> +<td>1.592</td><td>7-10</td> +</tr> +<tr> +<td>60</td> +<td>296.520</td><td>30<sup>5</sup>⁄<sub>16</sub></td> +<td>25<sup>5</sup>⁄<sub>8</sub></td><td>25<sup>5</sup>⁄<sub>8</sub></td> +<td>1.671</td><td>11-14</td> +</tr> +<tr> +<td>80</td> +<td>395.360</td><td>33<sup>5</sup>⁄<sub>16</sub></td> +<td>30<sup>5</sup>⁄<sub>16</sub></td><td>27<sup>1</sup>⁄<sub>8</sub></td> +<td>1.968</td><td>15-19</td> +</tr> +<tr> + <td>100</td> + <td>494.200</td><td>35</td> + <td>33<sup>7</sup>⁄<sub>16</sub></td><td>29<sup>15</sup>⁄<sub>16</sub></td> + <td>1.968</td><td>20-25</td> +</tr> +<tr> + <td>150</td> + <td>741.300</td><td>40<sup>3</sup>⁄<sub>16</sub></td> + <td>40<sup>3</sup>⁄<sub>16</sub></td><td>33<sup>13</sup>⁄<sub>16</sub></td> + <td>—</td> + <td>30-40</td> +</tr> +</table></div> + +<p>The records made are exact only when the meters +(Fig. 40) are installed and operated under normal conditions. +Two chief causes tend to falsify the measurements +in wet meters: (1) evaporation of the water, (2) +the failure to have the meter level.</p> + +<p>Evaporation occurs incessantly, owing to the flowing +of the gas through the apparatus, and increases with +a rise in the temperature of the atmosphere surrounding +the meter. Consequently this temperature must be kept +<!--071.png--><span class='pagenum'><a name="Page_71" id="Page_71">[71]</a></span> +down, for which reason the meter should be placed as +near the ground as possible. The evaporation also increases +with the volume of gas delivered. Hence the +meter should not supply more than the volume for +which it was intended. In order to facilitate the return +of the water of condensation to the meter and to +prevent its accumulation, the pipes should be inclined +as far as possible toward the meter. The lowering of +the water-level in the meter benefits the consumer at +the expense of the gas company.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_040.jpg" width="600" height="366" alt="Fig. 40." title="" /> +<span class="caption"><span class='smcap'>Fig. 40.</span>—Wet gas-meter.</span> +</div> + +<p>Inclination from the horizontal has an effect that +varies with the direction of inclination. If the meter +be inclined forward, or from left to right, the water +can flow out by the lateral opening at the level, and incorrect +measurements are made to the consumer's cost.</p> + +<p>During winter, the meter should be protected from +cold. The simplest way to accomplish this, is to wrap +substances around the meter which are poor conductors +of heat, such as straw, hay, rags, cotton, and the like. +Freezing of the water can also be prevented by the addition +<!--072.png--><span class='pagenum'><a name="Page_72" id="Page_72">[72]</a></span> +of alcohol in the proportion of 2 pints per burner. +The water is thus enabled to withstand a temperature +of about 5 degrees F. below zero. Instead of alcohol, +glycerine in the same proportions can be employed, +care being taken that the glycerine is neutral, in order +that the meter may not be attacked by the acids which +the liquid sometimes contains.</p> + +<div class="figcenter" style="width: 301px;"> +<img src="images/fig_041.jpg" width="301" height="400" alt="Fig. 41." title="" /> +<span class="caption"><span class='smcap'>Fig. 41.</span>—Dry gas-meter.</span> +</div> + +<p><b>Dry Meters.—</b>Dry meters are employed chiefly in +cold climates, where wet meters could be protected only +with difficulty and where the water is likely to freeze. +In the United States the dry meter is the type most +widely employed. In Sweden and in Holland it is also +generally introduced (Fig. 41).</p> + +<p>In the matter of accuracy of measurement there is +little, if any, difference between wet and dry meters. +The dry meter has the merit of measuring correctly regardless +<!--073.png--><span class='pagenum'>73</span> +of the fluctuations in the water level. On the +other hand, it is open to the objection of absorbing +somewhat more pressure than the wet meter, after having +been in operation for a certain length of time. +This is an objection of no great weight; for there is +always enough pressure in the mains and pipes to +operate a meter.</p> + +<div class="figcenter" style="width: 440px;"> +<img src="images/fig_042.jpg" width="440" height="600" alt="Fig. 42." title="" /> +<span class="caption"><span class='smcap'>Fig. 42.</span>—Section through a dry gas-meter.</span> +</div> + +<p>In many cases, where the employment of non-freezing +liquids is necessary, the dry meter may be used to +<!--074.png--><span class='pagenum'>74</span> +advantage, since all such liquids have more or less corroding +effect on sheet lead and even tin, depending +upon the composition of the gas.</p> + +<div class="figcenter" style="width: 352px;"> +<img src="images/fig_043.jpg" width="352" height="600" alt="Fig. 43." title="" /> +<span class="caption"><span class='smcap'>Fig. 43.</span>—Section through a dry gas-meter.</span> +</div> + +<p>The dry meter comprises two bellows, operating in +a casing divided into two compartments by a central +partition. The gas is distributed on one or the other +side of the bellows, by slides <i>B</i>. The slides <i>B</i> are provided +with cranks <i>E</i>, controlled by levers <i>M</i>, actuated +by transmission shafts <i>O</i>, driven by the bellows. +The meter is adjusted by a screw which changes the +throw of the cranks <i>E</i> and consequently affects the bellows. +<!--075.png--><span class='pagenum'><a name="Page_75" id="Page_75">[75]</a></span> +The movement of the crank-shaft <i>D</i> is transmitted +to the indicating apparatus. In order to obviate +any leakage, this shaft passes through a stuffing-box, +<i>G</i>. The diagrams (Figs. 42-43) show the construction +of a dry meter, the arrows indicating the course taken +by the gas.</p> + +<div class="figcenter" style="width: 454px;"> +<img src="images/fig_044.jpg" width="454" height="600" alt="Fig. 44." title="" /> +<span class="caption"><span class='smcap'>Fig. 44.</span>—Rubber bag to prevent fluctuations of +the ignition flame.</span> +</div> + +<!--076.png--><p><span class='pagenum'>76</span></p> +<div class="figcenter" style="width: 391px;"> +<img src="images/fig_045.jpg" width="391" height="600" alt="Fig. 45." title="" /> +<span class="caption"><span class='smcap'>Fig. 45.</span>—Rubber bags on gas-pipes.</span> +</div> + +<p>Care should be taken to provide the gas-pipe with +a drain-cock, at a point near the engine. By means of +this cock, any air in the pipe can be allowed to +<!--077.png--><span class='pagenum'><a name="Page_77" id="Page_77">[77]</a></span> +escape before starting; otherwise the engine can be set +in motion only with difficulty. If the engine be provided +with an incandescent tube, the gas-supply pipe of +the igniter should be fitted with a small rubber pouch +or bag, in order to obviate fluctuations in the burner +flame, caused by variations in the pressure (Fig. 44). +As a general rule, the supply-pipe should be connected +with the main pipe on the forward side of the bags and +gas-governors. The main pipe and all other piping +near the engine should extend underground, so that +free access to the motor from all sides can be obtained, +without possibility of injury.</p> + +<p><b>Anti-pulsators, Bags, Pressure-Regulators.—</b>The +most commonly employed means of preventing fluctuation +of nearby lights, due to the sharp strokes of the engine, +consists in providing the gas-supply pipe with rubber +bags (Fig. 45), which form reservoirs for the gas +and, by reason of their elasticity, counteract the effect +produced by the suction of the engine. Nevertheless, in +order to insure a supply of gas at a constant pressure, +which is necessary for the perfect operation of the engine, +there are generally used, in addition to the bags, +devices called gas-governors, or anti-pulsators (Fig. 46).</p> + +<p>Although these devices are constructed in different +ways, the underlying principle is the same in all. They +comprise a metallic casing, containing a flexible diaphragm +of rubber or of some fabric impermeable to +gas. Suction of the engine creates a vacuum in the casing. +The diaphragm bends, thereby actuating a valve, +<!--078.png--><span class='pagenum'><a name="Page_78" id="Page_78">[78]</a></span> +which cuts off the gas supply. During the three following +periods (compression, explosion, and exhaust) +the gas, by reason of its pressure on the diaphragm, +opens the valve and fills the casing, ready for the next +suction stroke.</p> + +<div class="figcenter" style="width: 383px;"> +<img src="images/fig_046.jpg" width="383" height="600" alt="Fig. 46." title="" /> +<span class="caption"><span class='smcap'>Fig. 46.</span>—An anti-pulsator.</span> +</div> + +<p>Other devices, which are never sold with the engine, +but are rendered necessary by reason of the conditions +imposed by the gas supply are sold under the name +"pressure-regulators" (Fig. 47). They consist of a +bell, floating in a reservoir containing water and glycerine +(or mercury), and likewise actuate a valve +which partially controls the flow of gas. This valve +being balanced, its mechanical action is the more certain. +Such devices are very effective in maintaining +the steadiness of lights. On the other hand, they are +often an obstacle to the operation of the engine because +they reduce the flow and pressure of the gas too +much. In order to obviate this difficulty, a pressure-regulator +should be chosen with discrimination, and of +<!--079.png--><span class='pagenum'><a name="Page_79" id="Page_79">[79]</a></span> +sufficiently large size to insure the maintenance of an +adequate supply of gas to the engine. Frequent examinations +should be made to ascertain if the bell of +the regulator is immersed in the liquid. In the case of +anti-pulsators, care should be taken that they are not +spattered with oil, which has a disastrous effect on rubber. +Anti-pulsators are generally mounted about 4 +inches from a wall, in order that the diaphragm may +be actuated by hand, if need be.</p> + +<div class="figcenter" style="width: 466px;"> +<img src="images/fig_047.jpg" width="466" height="600" alt="Fig. 47." title="" /> +<span class="caption"><span class='smcap'>Fig. 47.</span>—A pressure-regulator.</span> +</div> + +<p><b>Precautions.—</b>In order not to strain the rubber of +the bags or of the anti-pulsators, it is advisable to place +a stop-cock in advance of these devices so that they can +not be filled while the motor is at rest.</p> + +<p>The capacity of the rubber bags that can be bought +<!--080.png--><span class='pagenum'><a name="Page_80" id="Page_80">[80]</a></span> +in the market being limited, it is necessary to place one, +two, or three extra bags in series (Figs. 48 and 49), for +large pipes; but it should be borne in mind that the +total section of the branch pipes should be at least equal +to that of the main pipe. It is also advisable to extend +the tube completely through the bag as shown in Figs. +48 and 49.</p> + +<div class="figcenter" style="width: 573px;"> +<img src="images/fig_048.jpg" width="573" height="600" alt="Fig. 50." title="" /> +<span class="caption"><span class="smcap">Figs. 48-49.</span>—Arrangement of rubber bags.</span> +</div> + +<p>If there be two branch pipes the minimum diameter +<!--081.png--><span class='pagenum'><a name="Page_81" id="Page_81">[81]</a></span> +which meets this requirement is ascertained as follows: +Draw to any scale a semicircle having a diameter +equal or proportional to that of the main pipe (Fig. +50). The sides of the isosceles triangle inscribed within +this semicircle give the minimum diameter of each +of the branch pipes.</p> + +<p>Sometimes engines are provided with a cock having +an arrangement by means of which the gas feed is permanently +regulated, according to the quality and pressure +of the gas and according to the load at which the +engine is to run. This renders it possible to open the +cock always to the same point (Fig. 51).</p> + +<div class="figcenter" style="width: 400px;"> +<img src="images/fig_050.jpg" width="400" height="280" alt="Fig. 50." title="" /> +<span class="caption"><span class='smcap'>Fig. 50.</span></span> +</div> + +<div class="figcenter" style="width: 400px;"> +<img src="images/fig_051.jpg" width="400" height="367" alt="Fig. 51." title="" /> +<span class="caption"><span class='smcap'>Fig. 51.</span></span> +</div> + +<p><b>Air Suction.—</b>In a special chapter the precautions to +be taken to counteract the influence of the suction of the +engine in causing vibration will be treated. The manner +in which the suction of air is effected necessarily +has as marked an influence on the operation of the engine +as the supply of gas, since air and gas constitute +the explosive mixture.</p> + +<p>Resistance to the suction of air should be carefully +<!--082.png--><span class='pagenum'><a name="Page_82" id="Page_82">[82]</a></span> +avoided, for which reason the length of the pipe should +be reduced to a minimum, and its cross-section kept at +least equal to that of the air inlet of the engine. Since +the quality of street-gas varies with each city, the +proper proportions of gas and air are not constant. In +order that these proportions may be regulated, it is a +matter of some importance to fit some suitable device +on the pipe. Good engines are provided with a plug +or flap valve. Generally the air-pipe terminates either +in the hollowed portion of the frame, or in an independent +pot, or air chest. The first arrangement is not +to be recommended for engines over 20 to 25 horse-power. +Accidents may result, such as the breaking of +the frame by reason of back firing, of which more will +be said later. If an independent chest be employed, its +closeness to the ground renders it possible for dust +easily to pass through the air-holes in the walls at the +moment of suction, and even to enter the cylinder, +where its presence is particularly harmful, leading, as +it does, to the rapid wear of the rubbing surfaces. This +evil can be largely remedied by filling the air-chest +with cocoa fiber or even wood fiber, provided the latter +does not become packed down so as to prevent the air +from passing freely. Such fibers act as air-filters. Regular +cleaning or renewal of the fiber protects the cylinder +from wear. In a general way, care should be +taken, before fitting both the gas and air pipes, to tap +the pipes, elbows, and joints lightly with a hammer on +the outside in order to loosen whatever rust or sand +may cling to the interior; otherwise this foreign matter +<!--083.png--><span class='pagenum'><a name="Page_83" id="Page_83">[83]</a></span> +may enter the cylinder and cause perturbations in the +operation of the engine. Under all circumstances, care +should be taken not to place the end of the air-pipe +under the floor or in an enclosed space, because leakage +may occur, due to the bad seating of the air-valve, thereby +producing a mixture which may explode if the +flame leaps back, as we shall see in the discussion of +suction by pipes terminating in the hollow of the frame. +On the other hand, sand or sawdust should not be +sprinkled on the floor.</p> + +<p><b>Exhaust.—</b>For the exhaust, cast-iron or drawn pipes +as short as possible should be used. Not only the power +of the engine, but also its economic consumption, can be +markedly affected by the employment of long and bent +pipes. Resistance to the exhaust of the products of +combustion not only causes an injurious counter-pressure, +but also prevents the clearing of the cylinder of +burnt gases, which contaminate the aspired mixture +and rob it of much of its explosiveness. The necessity +of evacuating the cylinder as completely as possible is, +nevertheless, not always reconcilable with local surroundings. +To a certain extent, the objections to long +exhaust-pipes are overcome by rigorously avoiding the +use of elbows. Gradual curves are preferable. In the +case of very long pipes it is advisable to increase their +diameter every 16 feet from the exhaust. The exhaust-chest +should be placed as near as possible to the engine; +it should never be buried; for the joints of the inlet and +outlet pipes of the exhaust-chest should be easily accessible, +so that they may be renewed when necessary. The +<!--084.png--><span class='pagenum'>84</span> +author recommends the placing of the exhaust-chest in +a masonry pit, which can be closed with a sheet-metal +cover. For engines of 20 horse-power and upward, +these joints should be entirely of asbestos. Pipes +screwed directly into the casting are liable to rust. Exposed +as they are to the steam or water of the exhaust, +they cannot be detached.</p> + +<div class="figcenter" style="width: 495px;"> +<img src="images/fig_052.jpg" width="495" height="600" alt="Fig. 52." title="" /> +<span class="caption"><span class='smcap'>Fig. 52.</span>—Method of mounting pipes.</span> +</div> + +<p>The water, which results from the combination of +the hydrogen of the gas with the oxygen of the air, is +deposited in most cases at the bottom of the exhaust-chest. +It is advisable to fit a plug or iron cock in the +base of the chest. Alkaline or acid water will always +corrode a bronze cock. In order that the pipes may +not also be attacked, they are not disposed horizontally, +<!--085.png--><span class='pagenum'><a name="Page_85" id="Page_85">[85]</a></span> +but are given a slight incline toward the point where +the water is drained off. If pipes of some length be +employed, they should be able to expand freely without +straining the joints, as shown in the accompanying +diagram (Fig. 52), in which the exhaust-chest +rests on iron rollers which permit a slight displacement.</p> + +<p>For the sake of safety, at least that portion of the +piping which is near the engine should be located at a +proper distance from woodwork and other combustible +material. By no means should the exhaust discharge +into a sewer or chimney, even though the sewer or +chimney be not in use; for the unburnt gases may be +trapped, and dangerous explosions may ensue at the +moment of discharge.</p> + +<p>The joints or threaded sleeves employed in assembling +the exhaust-pipe should be tested for tightness. +The combined action of the moisture and heat causes +the metal to rust and to deteriorate very rapidly at +leaky spots.</p> + +<p>When several engines are installed near one another, +each should be provided with a special exhaust-pipe; +otherwise it may happen, when the engines are all +running at once, that the products of combustion discharged +by the one may cause a back pressure detrimental +to the exhaust of the next.</p> + +<p>It is possible to employ a pipe common to all the exhausts +if the pipe starts from a point beyond the exhaust-chests, +in which case Y-joints and not T-joints +are to be used. +<!--086.png--><span class='pagenum'><a name="Page_86" id="Page_86">[86]</a></span></p> + +<p>The manner of securing the pipes to walls by means +of detachable hangers, lined with asbestos, is shown in +a general way in the accompanying Fig. 53. The +object of this arrangement is to render detachment +easy and to prevent the transmission of shocks to the +masonry.</p> + +<p>The precautions to be taken for muffling the noise of +the exhaust will be discussed later.</p> + +<p>The end of the exhaust-pipe should be slightly +curved down in order to prevent the entrance of rain. +Exhaust-pipes are subjected to considerable vibration, +due to the sudden discharge of the gases. To protect +the joints, the pipes should be rigidly fastened in place.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_053.jpg" width="600" height="546" alt="Fig. 53." title="" /> +<span class="caption"><span class='smcap'>Fig. 53.</span>—Method of securing pipes to walls.</span> +</div> + +<p><b>Legal Authorization.—</b>In most countries gas-engines +may be installed only in accordance with the +provision of general or local laws, which impose certain +conditions. These laws vary with different localities, +for which reason they are not discussed here.</p> + +<hr class="ChapterTopRule" /> +<!--087.png--><p><span class='pagenum'><a name="Page_87" id="Page_87">[87]</a></span></p> + +<h2><a name="CHAPTER_IV" id="CHAPTER_IV"></a>CHAPTER IV</h2> + +<div class="c3">FOUNDATION AND EXHAUST</div> + +<p>The reader will remember from what has already +been said that a gas-engine is a motor which, more than +any other, is subjected to forces, suddenly and repeatedly +exerted, producing violent reactions on the +foundation. It follows that the foundation must be +made particularly resistant by properly determining its +shape and size and by carefully selecting the material +of which it is to be built.</p> + +<p><b>The Foundation Materials.—</b>Well-hardened brick +should be used. The top course of bricks should be +laid on edge. It is advisable to increase the stability +of the foundation by longitudinally elongating it toward +the base, as shown in the accompanying diagram +(Fig. 54).</p> + +<p>As a binding material, only mortar composed of +coarse sand or river sand and of good cement, should +be used. Instead of coarse sand, crushed slag, well-screened, +may be employed. The mortar should consist +of <sup>2</sup>⁄<sub>3</sub> slag and <sup>1</sup>⁄<sub>3</sub> cement. Oil should not in any +way come into contact with the mortar; it may percolate +through the cement and alter its resistant qualities.</p> + +<p>As in the construction of all foundations, care should +be taken to excavate down to good soil and to line the +<!--088.png--><span class='pagenum'><a name="Page_88" id="Page_88">[88]</a></span> +bottom with concrete, in order to form a single mass of +artificial stone. A day or two should be allowed for +the masonry to dry out, before filling in around it.</p> + +<p>When the engine is installed on the ground floor +above a vaulted cellar, the foundation should not rest +directly on the vault below or on the joists, but should +be built upon the very floor of the cellar, so that it +passes through the planking of the ground floor without +contact.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_054.jpg" width="600" height="545" alt="Fig. 54." title="" /> +<span class="caption"><span class='smcap'>Fig. 54.</span>—Method of building the foundation.</span> +</div> + +<p>When the engine is to be installed on a staging, the +<!--089.png--><span class='pagenum'><a name="Page_89" id="Page_89">[89]</a></span> +method of securing it in place illustrated in Fig. 55 +should be adopted.</p> + +<p>Although a foundation, built in the manner described, +will fulfill the usual conditions of an industrial +installation, it will be inadequate for special cases in +which trepidation is to be expected. Such is the case +when engines are to be installed in places where, owing +to the absence of factories, it is necessary to avoid +all nuisance, such as noise, trepidations, odors, and +the like.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_055.jpg" width="600" height="344" alt="Fig. 55." title="" /> +<span class="caption"><span class='smcap'>Fig. 55.</span>—Elevated foundation.</span> +</div> + +<p><b>Vibration.—</b>In order to prevent the transmission of +vibration, the foundation should be carefully insulated +from all neighboring walls. For this purpose various +insulating substances called "anti-vibratory" are to be +recommended. Among these may be mentioned horsehair, +felt packing, cork, and the like. The efficacy +of these substances depends much on the manner in +which they are applied. It is always advisable to interpose +a layer of one of these substances, from one to four +inches thick, between the foundation and the surrounding +soil, the thickness varying with the nature of the +<!--090.png--><span class='pagenum'><a name="Page_90" id="Page_90">[90]</a></span> +material used and the effect to be obtained. Between +the bed of concrete, mentioned previously, and the +foundation-masonry and between the foundation and +the engine-frame, a layer of insulating material may +well be placed. Preference is to be given to substances +not likely to rot or at least not likely to lose their insulating +property, when acted upon by heat, moisture +or pressure.</p> + +<p>Here it may not be amiss to warn against the utilization +of cork for the bottom of the foundation; for water +may cause the cork to swell and to dislocate the foundation +or destroy its level.</p> + +<p>The employment of the various substances mentioned +does not entail any great expense when the +foundations are not large and the engines are light. +But the cost becomes considerable when insulating material +is to be employed for the foundation of a 30 to 50 +horse-power engine and upwards. For an engine of +such size the author recommends an arrangement as +simple as it is efficient, which consists in placing the +foundation of the engine in a veritable masonry basin, +the bottom of which is a bed of concrete of suitable +thickness. The foundation is so placed that the lateral +surfaces are absolutely independent of the supporting-walls +of the basin thus formed. Care should be taken +to cover the bottom with a layer of dry sand, rammed +down well, varying in thickness with each case. This +layer of sand constitutes the anti-vibratory material and +confines the trepidations of the engine to the foundation. +<!--091.png--><span class='pagenum'><a name="Page_91" id="Page_91">[91]</a></span></p> + +<p>As a result of this arrangement, it should be observed +that, being unsupported laterally, the foundation +should be all the more resistant, for which reason +the base-area and weight should be increased by 30 to +40 per cent. The expense entailed will be largely offset +by saving the cost of special anti-vibratory substances. +In places liable to be flooded by water, the +basin should be cemented or asphalted.</p> + +<p>When the engine is of some size and is intended for +the driving of one or more dynamos which may themselves +give rise to vibrations, the dynamos are secured +directly to the foundation of the engine, which is extended +for that purpose, so that both machines are carried +solidly on a single base.</p> + +<p>The foregoing outline should not lead the proprietor +of a plant to dispense with the services of experts, +whose long experience has brought home to them the +difficulties to be overcome in special cases.</p> + +<p>It should here be stated, as a general rule, that the +bricks should be thoroughly moistened before they are +laid in order that they may grip the mortar.</p> + +<p>After having been placed on the foundation and +roughly trimmed with respect to the transmission devices, +the engine is carefully leveled by means of hardwood +wedges driven under the base. This done, the +bolts are sealed by very gradually pouring a cement +wash into the holes, and allowing it to set. When the +holes are completely filled and the bolts securely fastened +in place, a shallow rim, or edge of clay, or sand +is run around the cast base, so as to form a small box +<!--092.png--><span class='pagenum'><a name="Page_92" id="Page_92">[92]</a></span> +or trough, in which cement is also poured for the purpose +of firmly binding the engine frame and foundation +together. When, as in the case of electric-light +engines, single extra-heavy fly-wheels are employed, +provided with bearings held in independent cast supports, +the following rule should be observed to prevent +the overheating due to unlevelness, which usually occurs +at the bushings of these bearings: That part of the +foundation which is to receive such a support should +rest directly on the concrete bed and should be rigidly +connected at the bottom with the main foundation. +When the foundation is completely blocked up, the fly-wheel +bearing with its support is hung to the crank-shaft; +and not until this is effected is the masonry at +the base of the support completed and rigidly fixed in +its proper position.</p> + +<p>For very large engines, the foundation-bolts should +be particularly well sealed into the foundation. In +order to attain this end the bricks are laid around the +bolt-holes, alternately projected and retracted as shown +in Fig. 54. Broken stone is then rammed down around +the fixed bolt; in the interstices cement wash is poured.</p> + +<p><b>Air Vibration, etc.—</b>Vibration due chiefly to the +transmission of noises and the displacement of air by +the piston should not be confused with the trepidations +previously mentioned.</p> + +<p>The noise of an engine is caused by two distinct +phenomena. The one is due to the transmitting +properties of the entire solid mass constituting +the frame, the foundation, and the soil. The other is +<!--093.png--><span class='pagenum'>93</span> +due to vibrations transmitted to the air. In both cases, +in order to reduce the noise to a minimum, the moving +parts should be kept nicely adjusted, and above all, +shocks avoided, the more harmful of which are caused +by the play between the joint at the foot of the connecting-rod +and the piston-pin, and between the head of the +connecting-rod and the crank-shaft.</p> + +<p>Although smooth running of the engine may be assured, +there is always an inherent drawback in the +rapid reciprocating movement of the piston. In large, +single-acting gas-engines, a considerable displacement +of air is thus produced. In the case of a forty horse-power +engine having a cylinder diameter and piston-stroke +respectively of 13<sup>3</sup>⁄<sub>4</sub> inches and 21<sup>3</sup>⁄<sub>5</sub> inches, it +is evident that at each stroke the piston will displace +about 2 cubic feet of air, the effect of which will be +doubled when it is considered that on the forward +stroke back pressure is created and on the return stroke +suction is produced.</p> + +<p>The air motion caused by the engine is the more +readily felt as the engine-room is smaller. If the room, +for example, be 9 feet by 15 feet by 8 feet, the volume +will be 1,080 cubic feet. From this it follows that the +2 cubic feet of air in the case supposed will be alternately +displaced six times each second, which means +the displacement of 12 cubic feet at short intervals +with an average speed of 550 feet per minute. Such +vibrations transmitted to halls or neighboring rooms +are due entirely to the displacement of the air.</p> + +<p>In installations where the air-intake of the engine is +<!--094.png--><span class='pagenum'><a name="Page_94" id="Page_94">[94]</a></span> +located in the engine-room, a certain compensation is +secured, at the period of suction, between the quantity +of air expelled on the forward stroke of the piston and +the quantity of air drawn into the cylinder. From this +it follows that the vibration caused by the movement +of the air is felt less and occurs but once for two revolutions +of the engine.</p> + +<p>This phenomenon is very manifest in narrow rooms +in which the engine happens to be installed near glass +windows. By reason of the elasticity of the glass, the +windows acquire a vibratory movement corresponding +in period with half the number of revolutions of the +engine. It follows from the preceding that, in order to +do away with the air vibration occasioned by the piston +in drawing in and forcing out air in an enclosed space, +openings should be provided for the entrance of large +quantities of air, or a sufficient supply of air should +be forced in by means of a fan.</p> + +<p>The author ends this section with the advice that all +pipes in general and the exhaust-pipe in particular be +insulated from the foundation and from the walls +through which they pass as well as from the ground, +as metal pipes are good conductors of sound and liable +to carry to some distance from the engine the sounds +of the moving parts.</p> + +<p><b>Exhaust Noises.—</b>Among the most difficult noises to +muffle is that of the exhaust. Indeed, it is the exhaust +above all that betrays the gas-engine by its discharge to +the exterior through the exhaust-pipe. The most commonly +employed means for rendering the exhaust less +<!--095.png--><span class='pagenum'><a name="Page_95" id="Page_95">[95]</a></span> +perceptible consists in extending the pipe upward as +far as possible, even to the height of the roof. This is +an easy way out of the difficulty; but it has a bad effect +on the operation of the engine. It reduces the power +generated and increases the consumption, as will be explained +in a special paragraph.</p> + +<p>Expansion-boxes, more commonly called exhaust-mufflers, +considerably deaden the noise of explosion by +the use of two or three successive receptacles. But this +remedy is attended with the same faults that mark the +use of extremely long pipes. The best plan is to mount +a single exhaust-muffler near the discharge of the engine +in the engine-room itself, where it will serve at +least the purpose of localizing the sound.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_056.jpg" width="600" height="369" alt="Fig. 56." title="" /> +<span class="caption"><span class='smcap'>Fig. 56.</span>—Exhaust-muffler.</span> +</div> + +<p>The employment of pipes of sufficiently large cross-section +to constitute expansion-boxes in themselves will +also muffle the exhaust. A more complete solution of +the problem is obtained by causing the exhaust-pipe, +<!--096.png--><span class='pagenum'><a name="Page_96" id="Page_96">[96]</a></span> +after leaving the muffler, to discharge into a masonry +trough having a volume equal to twelve times that of +the engine-cylinder (Fig. 56). This trough should +be divided into two parts, separated by a horizontal +iron grating. Into the lower part, which is empty, the +exhaust-pipe discharges; in the upper part, paving-blocks +or hard stones not likely to crumble with the +heat, are placed. Between this layer of stones and the +cover it is advisable to leave a space equal to the first. +Here the gases may expand after having been divided +into many parts in passing through the spaces left between +adjacent stones. The trough should not be +closed by a rigid cover; for, although efficient muffling +may be attained, certain disadvantages are nevertheless +encountered. It may happen that in a badly regulated +engine, unburnt gases may be discharged into this +trough, forming an explosive mixture which will be +ignited by the next explosion, causing considerable +damage. Still, the explosion will be less dangerous +than noisy. It may be mentioned in passing that this +disadvantage occurs rarely.</p> + +<p>A second arrangement consists in superposing the +end of the exhaust-pipe upon a casing of suitable size, +which casing is partitioned off by several perforated +baffle-plates. This casing is preferably made of wood, +lined with metal, so that it will not be resonant. The +size of the casing, the number of partitions and their +perforations, and the manner of disposing the partitions +have much to do with the result to be obtained. +Here again the experience of the expert is of use. +<!--097.png--><span class='pagenum'><a name="Page_97" id="Page_97">[97]</a></span></p> + +<p>Various other systems are employed, depending upon +the particular circumstances of each case. Among +these systems may be mentioned those in which the pipe +is forked at its end to form either a yoke (Fig. 57) or +a double curve, each branch of which terminates in a +muffler (Fig. 58).</p> + +<div class="figcenter" style="width: 277px;"> +<img src="images/fig_057.jpg" width="277" height="500" alt="Fig. 57." title="" /> +<span class="caption"><span class='smcap'>Fig. 57.</span></span> +</div> + +<div class="figcenter" style="width: 341px;"> +<img src="images/fig_058.jpg" width="341" height="400" alt="Fig. 58." title="" /> +<span class="caption"><span class='smcap'>Fig. 58.</span>—Two types of exhaust-mufflers.</span> +</div> + +<p>It should be observed that, under ordinary conditions, +noises heard as hissing sounds are often due to the +presence of projections, or to distortion of the pipes +near the discharge opening. Consequently, in connecting +the pipes, care should be taken that the joints or +seams have no interior projections. Occasionally, +water may be injected into the exhaust-muffler in order +to condense the vapors of the exhaust, the result being +a deadening of the noises; but in order to be truly efficient +this method should be employed with discretion, +for which reason the advice of an expert is of value.</p> + +<hr class="ChapterTopRule" /> +<!--098.png--><p><span class='pagenum'><a name="Page_98" id="Page_98">[98]</a></span></p> +<h2><a name="CHAPTER_V" id="CHAPTER_V"></a>CHAPTER V</h2> + +<div class="c3">WATER CIRCULATION</div> + +<p>Circulation of water in explosion-engines is one of +the essentials of their perfect operation. Two special +cases are encountered. In the one the jacket of the engine +is supplied with running water; in the other, reservoirs +are employed, the circulation being effected +simply by the difference in specific gravity in a thermo-siphon +apparatus. Coolers are also used.</p> + +<p><b>Running Water.—</b>A water-jacket fed from a constant +source of running water, such as the water mains +of a town, is certainly productive of the best results, the +supply, moreover, being easily regulated; but the system +is not widely used because the water runs away and +is entirely lost. If running water be employed, the outlet +of the jacket is so disposed that the water gushes out +immediately on leaving the cylinder, and that the flow +is visible and accessible, in order that the temperature +may be tested by the hand. Apart from the relatively +great cost of water in towns, the use of running water +is objectionable on account of its chemical composition. +Though it may be clear and limpid, it frequently +contains lime salts, carbonates, sulphates, and silicates +which are precipitated by reason of the sudden change +of temperature to which the water is subjected as it +<!--099.png--><span class='pagenum'><a name="Page_99" id="Page_99">[99]</a></span> +comes into contact with the walls of the cylinder. That +part of the water-jacket surrounding the head or explosion-chamber, +where the temperature is necessarily the +highest, becomes literally covered with calcareous incrustations, +which are the more harmful because they +are bad conductors of heat and because they reduce and +even obstruct the passage exactly at the point where the +water must circulate most freely to do any good. If the +circulating water be pumped into the jacket, it is preferable, +wherever possible, to use cistern water, which is +not likely to contain lime salts in suspension. If river +water be used, it should be free from the objections +already mentioned, which are all the more grave if the +water be muddy, as sometimes happens. The water-jacket +can be easily freed from all non-adhering deposits +by flushing it periodically through the medium +of a conveniently placed cock. It is always preferable +to pass the water through a reservoir where its impurities +can settle, before it flows to the cylinder. In the +case considered, the water usually has an average temperature +of 54 to 60 degrees F., under which condition +the hourly flow should be at least 5<sup>1</sup>⁄<sub>2</sub> gallons per horse-power +per hour, the temperature rising at the outlet-pipe +of the cylinder to 140 and 158 degrees F., which +should not be surpassed. However, in engines working +with high compression, 104 to 122 degrees F. should +not be exceeded.</p> + +<p>If the water-jacket be fed by a reservoir, it is essential +that the reservoir comply with the following conditions: +<!--100.png--><span class='pagenum'><a name="Page_100" id="Page_100">[100]</a></span></p> + +<p>In horizontal engines the water-inlet is always +located in the base of the cylinder, while the outlet is +located at the top. By providing the inlet-pipe extending +to the cylinder with a cock, the circulation of water +can be regulated to correspond with the work performed +by the engine. Another cock at the end of the +outlet-pipe near the reservoir serves, in conjunction +with the first, to arrest the circulating water. When the +weather is very cold or when the cylinder must be +repaired, these two cocks may be closed, and the pipe +and water-jacket of the cylinder drained by means of +the drain-cock <i>V</i> (Fig. 59), mounted at the inlet of the +engine's water-jacket. In order that the pressure of +the atmosphere may not prevent the flowing of the +water, the highest part of the pipe is provided with a +small tube, <i>T</i>, communicating with the atmosphere.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_059.jpg" width="600" height="430" alt="Fig. 59." title="" /> +<span class="caption"><span class='smcap'>Fig. 59.</span>—Thermo-siphon cooling system.</span> +</div> + +<p>On account of the importance of preventing losses +<!--101.png--><span class='pagenum'><a name="Page_101" id="Page_101">[101]</a></span> +of the charge in the pipes the author recommends the +utilization of sluice-valves of the type shown in Fig. +60, instead of the usual cone or plug type.</p> + +<div class="figcenter" style="width: 551px;"> +<img src="images/fig_060.jpg" width="551" height="600" alt="Fig. 60." title="" /> +<span class="caption"><span class='smcap'>Fig. 60.</span>—Vanne sluice-cock.</span> +</div> + +<p><b>Water-Tanks.—</b>The reservoir is mounted in such a +way that its base is flush with the top of the cylinder; it +should be as near as possible to the cylinder in order to +obviate the use of long inlet and return pipes. This +fact, however, does not necessarily render it advisable +to place the reservoir in the engine-room; for such a +disposition is doubly disadvantageous in so far as it +does not permit a sufficiently rapid cooling of the circulating +water by reason of the high temperature of the +<!--102.png--><span class='pagenum'><a name="Page_102" id="Page_102">[102]</a></span> +surrounding air, and in so far as it is liable to cause the +formation of vapors which injuriously affect the engine. +Consequently, the reservoir should be placed in +as cool a place as possible, preferably even in the open +air; for the water is not likely to freeze, except when +it has been allowed to stand for a considerable time. +The reservoir should be left uncovered so as to facilitate +cooling by the liberation of the vapors formed on +the surface of the water.</p> + +<p>Circulation being effected solely by the difference +in specific gravity or density between the warmer water +emerging from the cylinder and the cooler water which +flows in from the reservoir, the slightest obstruction +will impede the flow. Hence, the cross-section of the +pipes should not be less than that of the inlet and outlet +openings of the cylinder of the engine. Good circulation +cannot be attained if the water must overcome inclines +or obstacles in the pipes themselves. Instead of +elbows, long curves of great radius, limited to the +smallest possible number, should be employed. This is +particularly true of the return-pipe extending from +the cylinder back to the reservoir. For this pipe a +minimum incline of 10 to 15 per cent. should be allowed, +in order that the water may run up into the +reservoir. The height of the water in the reservoir +should be from 2 to 4 inches above the discharge of the +return-pipe. In order to maintain this level it is advisable +to use some automatic device such as a float-valve, +in which case the reservoir should not be allowed to +become too full. +<!--103.png--><span class='pagenum'><a name="Page_103" id="Page_103">[103]</a></span></p> + +<div class="figcenter" style="width: 420px;"> +<img src="images/fig_061.jpg" width="420" height="600" alt="Fig. 61." title="" /> +<span class="caption"><span class='smcap'>Fig. 61.</span>—Correct arrangement of tanks and +piping.</span> +</div> + +<p>The size of a reservoir is determined by the engine; +it should be large enough to enable the engine to run +smoothly at its maximum load for several hours consecutively. +Under these conditions, the reservoir +<!--104.png--><span class='pagenum'>104</span> +should have a capacity of 45 to 55 gallons per horse-power +for engines with "hit-and-miss" admission, and +55 to 65 gallons for engines controlled by variable admission. +It is not advisable to employ reservoirs having +a capacity of more than 330 to 440 gallons, the +usual diameter being about 3 feet.</p> + +<div class="figcenter" style="width: 565px;"> +<img src="images/fig_062.jpg" width="565" height="600" alt="Fig. 62." title="" /> +<span class="caption"><span class='smcap'>Fig. 62.</span>—Incorrect arrangement of tanks +and piping.</span> +</div> + +<p>If the power of the engine be such that several +reservoirs are necessary, then the reservoirs should be +connected in such a manner that the top of the first +communicates with the bottom of the next and so on, +<!--105.png--><span class='pagenum'><a name="Page_105" id="Page_105">[105]</a></span> +the first reservoir receiving the water as it comes from +the cylinder (Fig. 61).</p> + +<p>Intercommunication of the reservoirs by means of a +common top tube (<i>a</i>) is objectionable; and simultaneous +intercommunication at top and bottom (<i>a</i> and <i>b</i>) +is ineffective, so far as one of the reservoirs is concerned +(Fig. 62).</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_063.jpg" width="600" height="444" alt="Fig. 63." title="" /> +<span class="caption"><span class='smcap'>Fig. 63.</span>—Tanks connected by inclined pipes.</span> +</div> + +<p>The reservoirs are true thermo-siphons. Consequently +the water should be methodically circulated; +in other words, the hottest water, flowing from the engine +into the top of the first reservoir and having, for +example, a temperature of 104 degrees F., is cooled off +to 86 degrees F. and drops to the bottom of the reservoir, +thence to be driven, at a temperature sensibly +<!--106.png--><span class='pagenum'><a name="Page_106" id="Page_106">[106]</a></span> +equal to 86 degrees F., to the second reservoir, where a +further cooling of 18 degrees F. takes place. In passing +on to the following reservoirs the temperature is +still further lowered, until the water finally reaches its +minimum temperature, after which it flows back to the +engine-cylinder.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_064.jpg" width="600" height="447" alt="Fig. 64." title="" /> +<span class="caption"><span class='smcap'>Fig. 64.</span>—Circulating pump with by-pass.</span> +</div> + +<p>In order to effect this cooling, the reservoirs can be +connected in several ways. The most common method, +as shown in Fig. 63, consists in connecting the reservoirs +by oblique pipes. This is open to criticism, however, +since leakage occurs, caused by the employment +of elbows which retard the circulation. A less cumbrous +and more efficient method of connection consists +in joining the reservoirs by a single pipe at the top, as +shown in Fig. 61; but care must be taken to extend this +pipe at the point of its entrance into the adjoining +reservoir by means of a downwardly projecting extension, +or to fit its discharge-end with a box, closed by a +single partition, open at the bottom. +<!--107.png--><span class='pagenum'><a name="Page_107" id="Page_107">[107]</a></span></p> + +<p>In order to prevent incrustation of the water-jacket +surrounding the cylinder, a pound of soda per 17 cubic +feet of the reservoir capacity is monthly introduced, +and the jacket flushed weekly by a cock conveniently +mounted near the cylinder (Fig. 59). The jacket is +thus purged of calcareous sediments, which are prevented +by the soda from adhering to the metal. The +flushing-cock mentioned also serves to drain the water-jacket +of the cylinder in case of intense or persistent +cold, which would certainly freeze the water in the +jacket, thereby cracking the cylinder or the exposed +pipes.</p> + +<p>In order to regulate the circulation of the water in +accordance with the work performed by the engine, a +cock should be fitted to the water supply pipe at a convenient +place.</p> + +<p>In engines of large size, driven at full load for long +periods, cooling by natural circulation is often inadequate. +In such cases, circulation is quickened by a +small rotary or reciprocating pump, driven from the +engine itself and fitted with a by-pass provided with a +cock. This arrangement permits the renewal of the +natural thermo-siphon circulation in case of accident +to the pump (Fig. 64).</p> + +<div class="figcenter" style="width: 597px;"> +<img src="images/fig_065.jpg" width="597" height="600" alt="Fig. 65." title="" /> +<span class="caption"><span class='smcap'>Fig. 65.</span>—Water-cooler in which tree branches +are employed.</span> +</div> + +<p><b>Coolers.—</b>The arrangement which is illustrated in +Fig. 65, and which has the merit of simplicity, will be +found of service in cooling the water. It comprises a +tank <i>B</i> surmounted by a set of trays <i>E</i>, formed of frames +to which iron rods are secured, spaced 1 to 2 feet apart, +so as to form superimposed series separated by 1<sup>1</sup>⁄<sub>2</sub> to +<!--108.png--><span class='pagenum'><a name="Page_108" id="Page_108">[108]</a></span> +2<sup>1</sup>⁄<sub>3</sub> feet. On these trays bundles of tree branches are +placed. The cold water at the bottom of the tank is +forced by the pump <i>P</i>i into the water-jacket, from +which it emerges hot, and flows through the pipe <i>T</i>, +which ends in a sprinkler <i>G</i>, formed of communicating +tubes and perforated with a sufficient number of +holes to enable the water to fall upon the trays in many +drops. Thus finely divided, the water falls from one +tray to another, retarded as it descends by the bundles +<!--109.png--><span class='pagenum'><a name="Page_109" id="Page_109">[109]</a></span> +of tree branches. It finally reaches the tank in a very +cold condition and is then ready to be pumped to the +engine. Birch branches are to be preferred on account +of their tenuity.</p> + +<p>Great care should be taken to cover the tank with +a sheet-metal closure in order to prevent twigs and +foreign bodies from entering and from being drawn +into the pump.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_066.jpg" width="600" height="548" alt="Fig. 66." title="" /> +<span class="caption"><span class='smcap'>Fig. 66.</span>—Fan-cooler.</span> +</div> + +<p>In the following table the dimensions of an operative +apparatus of this kind are given,—an apparatus, moreover, +that may be constructed of wood or of iron:—</p> + +<table style="text-align: center;" border="1" + cellpadding="4" cellspacing="0" summary="fancooler"> +<thead> + <tr> + <th scope="col">Horse-power.</th> + <th scope="col">Volume in cubic ft.</th> + <th scope="col">Tank Base.</th> + <th scope="col">Tank Height.</th> + <th scope="col">Height of tray-base.</th> + <th scope="col">Pump—Capacity in gals. per min. + </th> + </tr> +</thead> + <tr><td>30</td> + <td> 105</td><td> 4.9' x 4.9'</td><td> 4.4'</td> + <td> 6.6'</td><td> 16.71</td> + </tr> + <tr><td>40</td> + <td> 154</td><td> 5.2' x 5.2'</td><td> 5.6'</td> + <td> 7.4'</td><td> 18.69</td> + </tr> + <tr><td>50</td> + <td> 190</td><td> 5.7' x 5.7'</td><td> 6.4'</td> + <td> 8.1'</td><td> 21.99</td> + </tr> + <tr><td>75</td> + <td> 350</td><td> 6.6' x 6.6'</td><td> 8.1'</td> + <td> 9.1'</td><td> 35.18</td> + </tr> + <tr><td>100</td> + <td> 490</td><td> 7.4' x 7.4'</td><td> 9.1'</td> + <td> 9.1'</td><td> 43.98</td> + </tr> +</table> + +<!--110.png--><p><span class='pagenum'>110</span></p> + +<p>In order that the water may not drop to one side, the +base of the apparatus should be made 10 to 12 inches +less in width than the tank.</p> + +<p>The size of these apparatus may be considerably reduced +by constructing them in the form of closed chests, +into the bottom of which air maybe injected by means +of fans in order to accelerate cooling (Fig. 66).</p> + +<hr class="ChapterTopRule" /> +<!--111.png--><p><span class='pagenum'><a name="Page_111" id="Page_111">[111]</a></span></p> + +<h2><a name="CHAPTER_VI" id="CHAPTER_VI"></a>CHAPTER VI</h2> + +<div class="c3">LUBRICATION</div> + +<p>Lubrication is a subject that should be studied by +every gas-engine user. So far as the piston is concerned +it is a matter of the utmost importance. The +piston does its work under very peculiar conditions. +It is driven at great linear velocities; and it is, moreover, +subjected to high temperatures which have nothing +in common with good lubrication if care be not +exercised.</p> + +<p>The piston is the essential, vital element of an engine. +Upon its freedom from leakage depends the +maintenance of a proper compression, and, consequently, +the production of power and economical consumption. +As it travels forward and as it recedes from +the explosion-chamber, it uncovers more and more of +the frictional surface constituting the interior wall of +the cylinder. This surface, as a result, is regularly +brought into contact with the ignited, expanding gases +after each explosion. For this reason the oil which +covers the wall is constantly subjected to high temperatures, +by which it is likely to be volatilized and burned. +Therefore, the first condition to be fulfilled in properly +lubricating the piston is a constant and regular supply +of oil. +<!--112.png--><span class='pagenum'><a name="Page_112" id="Page_112">[112]</a></span></p> + +<p><b>Quality of Oils.—</b>For cylinder lubrication only the +very best oils should be used; perfect lubrication is of +such importance that cost should not be considered. +Besides, the surplus oil which is usually caught in the +drip-pan is by no means lost. After having been filtered +it can be used for lubricating the bearings of the +crank, the cam-shaft, and like parts.</p> + +<p>Cylinder-oil should be exceedingly pure, free from +acids, and composed of hydrocarbons that leave no residue +after combustion. Only mineral oils, therefore, +are suitable for the purpose. Those oils should be +selected which, with a maximum of viscosity, are +capable of withstanding great heat without volatilizing +or burning. The point at which a good cylinder-oil +ignites should not be lower than 535 degrees F.</p> + +<p>Whether an oil possesses this essential quality is +easily enough ascertained in practice without resorting +to laboratory tests. All that is necessary is to heat +the oil in a metal vessel or a porcelain dish. In order +that the temperature may be uniform the vessel is +shielded from the direct flame by interposing a piece +of sheet metal or a layer of dry sand. As soon as gases +begin to arise a lighted match is held over the oil. +When the gases are ignited the thermometer reading is +taken, the instrument being immersed in the oil. The +temperature recorded is that corresponding with the +point of ignition.</p> + +<p>For cylinder lubrication American mineral oil is +preferable to Russian oil. The specific gravity should +lie somewhere between .886 and .889 at 70 degrees F. +<!--113.png--><span class='pagenum'><a name="Page_113" id="Page_113">[113]</a></span> +Oil of this quality begins to evaporate at about 365 +degrees F. Ignition occurs at 535 degrees F. The +point of complete combustibility lies between 625 and +645 degrees F. Oil of this quality solidifies at 39 or +41 degrees F. Its color is a reddish yellow with a +greenish fluorescence. Compared with water its degree +of viscosity lies between 11.5 and 12.5 at a temperature +of 140 degrees F.</p> + +<p>Before lubricating other parts of the engine with +oil that has been used for the piston, heavy particles +and foreign matter, such as dust, bearing incrustations, +and the like, should be filtered out. The piston-pivot +and the connecting-rod head are preferably +lubricated with fresh oil, because their constant movement +renders inspection difficult and the control of +lubrication irksome. A good, industrial mineral oil +of usual market quality will be found satisfactory. +In order to bring home the importance of employing +good cylinder-oil and of proper lubrication the +author can only state that in his personal experience he +has frequently detected losses varying from 10 to 15 +per cent. in the power developed by engines poorly +lubricated.</p> + +<p><b>Types of Lubricators.—</b>Among the more common +apparatus employed for automatically lubricating the +cylinder, the author mentions an English oiler of the +type pictured in Fig. 67 which is driven simply by +a belt from the intermediary shaft, and which rotates +the pulley <i>P</i> secured on the shaft <i>a</i> of the apparatus, +at a very slow speed. The shaft <i>a</i> is provided at its +<!--114.png--><span class='pagenum'><a name="Page_114" id="Page_114">[114]</a></span> +end with a small crank, from which a small iron arm +<i>f</i> is suspended, which arm dips in the oil contained in +the cup <i>G</i> of the oiler. When the shaft <i>a</i> is turned this +arm, as it sweeps through the oil-bath, collects a certain +quantity of oil which it deposits on the collector +<i>b</i>. From this spindle the oil passes through an outlet-pipe +opening into the bottom of the oiler, and +thence to the cylinder. The entire apparatus is closed +by a cover <i>D</i> which can be easily removed in order to +ascertain the quantity of oil still remaining in the +apparatus. Many other systems are utilized which, +like the one that has been described, enable the feed to +be controlled. Often small force-pumps are employed +as cylinder-lubricators. Whatever may be the type +selected, preference should be given to that in which +the feed is visible (Fig. 68).</p> + +<div class="figcenter" style="width: 400px;"> +<img src="images/fig_067.jpg" width="400" height="380" alt="Fig. 67." title="" /> +<span class="caption"><span class='smcap'>Fig. 67.</span>—An automatic English oiler.</span> +</div> + +<p>If the oil be fed under pressure the cylinder is more +constantly lubricated. Pressure-lubricators are nowadays +widely used on large engines. It is advisable to +<!--115.png--><span class='pagenum'><a name="Page_115" id="Page_115">[115]</a></span> +add a little salt to the water contained in sight-feed +lubricators so that the drop of oil is easily freed.</p> + +<p>These oil-pumps are provided with small check-valves +at their outlets as well as at the inlets of cylinders. +In order that pressure-lubricators may operate +perfectly they should be regularly inspected and the +check-valves ground from time to time.</p> + +<p>The lubrication of the crank-shaft and of the two +connecting-rod heads should receive every attention.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_068.jpg" width="600" height="366" alt="Fig. 68." title="" /> +<span class="caption"><span class='smcap'>Fig. 68.</span>—Sight-feed lubricating-pump.</span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_069.jpg" width="600" height="483" alt="Fig. 69." title="" /> +<span class="caption"><span class='smcap'>Fig. 69.</span>—Method of oiling the piston and end of +the connecting-rod.</span> +</div> + +<p>Lubricating devices should be employed which, +besides being efficient, do not necessitate the stopping +of the engine in order to oil the bearings. The foot of +the connecting-rod at the point where it is pivoted to +the piston is generally lubricated with cylinder-oil +which is supplied by a tube mounted in the proper +place across the piston-wall (Fig. 69). This arrangement +may be adequate enough for small engines; +but it is not sufficiently sure for engines of considerable +size. An independent lubricating system should be +employed, lubrication being effected either by a +<!--116.png--><span class='pagenum'><a name="Page_116" id="Page_116">[116]</a></span> +splasher mounted in front of the cylinder or by a lubricator +secured to the connecting-rod by which the pivot +is lubricated through the medium of a small tube supplying +special oil (Fig. 21). The head of the connecting-rod +where it meets the crank, must also be +carefully lubricated because of the important nature +of the work which it must perform, and because of the +shocks to which it is subjected at each explosion. For +motors of high power the system which seems to give +most satisfactory results is that illustrated in Fig. 70. +The arrangement there shown consists of an annular +vessel secured at one side of the crank and turning concentrically +on its axis; the vessel being connected with a +long tube extending into a channel formed in the crank +and discharging at the surface of the crank-pin within +the bearing at the head of the connecting-rod. An +adjustable sight-feed lubricator conducts the oil along +a pipe to the vessel. Turning with the shaft, the vessel +<!--117.png--><span class='pagenum'><a name="Page_117" id="Page_117">[117]</a></span> +retains the oil in the periphery so that the feed in +the previously mentioned channel in the connecting-rod +head, is constant.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_070.jpg" width="600" height="415" alt="Fig. 70." title="" /> +<span class="caption"><span class='smcap'>Fig. 70.</span>—Method of oiling the crank-shaft.</span> +</div> + +<p>The main crank-shaft bearings are more easily lubricated. +Among the systems commonly used with good +results may be mentioned that shown in Fig. 71, in +which the half section represents a small tube starting +from the bearing and terminating in the interior of an +oil recess or reservoir cast integrally with the bearing-cap. +This reservoir is filled up to the level of the tube +opening. A piece of cotton waste held on a small iron +wire is inserted in the tube, part of the cotton being +allowed to hang down in the reservoir. This cotton +serves as a kind of siphon and feeds the bearing by +capillary attraction with a constant quantity of oil, the +supply being regulated by varying the thickness of the +<!--118.png--><span class='pagenum'><a name="Page_118" id="Page_118">[118]</a></span> +cotton. When the motor is stopped, the cotton should +be removed in order that oil-feeding may not uselessly +continue. Glass, sight-feed lubricators with +stop-cocks, are very often used on crank-shafts. They +are cleaner and much more easily regulated. Of all +shaft-bearing lubricators, those which are most to be +recommended are of the revolving-ring type (Fig. +72). They presuppose, however, bearings of large +size and a special arrangement of bushings which renders +their application somewhat expensive. Furthermore, +the revolving-ring system can hardly be used in +connection with engines of less than 20 horse-power. +Since the system is applied almost exclusively to +dynamo-shafts, it need not here be described in detail. +As its name indicates, it consists of a metal ring having +a diameter larger than that part of the shaft from +which it is suspended and by which it is rotated. The +lower part of the ring is immersed in an oil bath so +<!--119.png--><span class='pagenum'><a name="Page_119" id="Page_119">[119]</a></span> +that a certain quantity of lubricant is continually transferred +to the shaft.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_071.jpg" width="600" height="494" alt="Fig. 71." title="" /> +<span class="caption"><span class='smcap'>Fig. 71.</span>—Cotton-waste lubricator.</span> +</div> + +<p>The revolving ring bearing should be fitted with a +drain-cock and a glass tube in order to control the +level of the oil in the bearing.</p> + +<p>Many manufacturers have adopted lubricating devices +for valve-stems, and especially for exhaust-valves. +The system adopted consists of a small tube curved in +any convenient direction and discharging in the stem-guide. +The free end is provided with a plug. A few +drops of petroleum are introduced once or twice a day.</p> + +<div class="figcenter" style="width: 485px;"> +<img src="images/fig_072.jpg" width="485" height="600" alt="Fig. 72." title="" /> +<span class="caption"><span class='smcap'>Fig. 72.</span>—Ring type of bearing oiler.</span> +</div> + +<p>The lubrication of an engine entails certain difficulties +which are easily overcome. One of these is the +<!--120.png--><span class='pagenum'><a name="Page_120" id="Page_120">[120]</a></span> +splashing of oil by the connecting-rod head. In order +that this splashed oil may be collected in the base +of the engine a suitably curved sheet-metal guard is +mounted over the crank. A more serious difficulty +is presented when the oil from a crank-bearing finds +its way to the hub of the fly-wheel, whence it is driven +by the centrifugal force to the rim. The oil is not only +splashed against the walls of the engine-room, but it +also destroys the adhesion of the belt if the fly-wheel +be employed as a pulley. In order to overcome this +objection the oil is prevented from spreading along the +shaft by means of a circular guard (Fig. 73) mounted +on that portion of the shaft toward the interior of the +bearing.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/fig_073.jpg" width="500" height="470" alt="Fig. 73." title="" /> +<span class="caption"><span class='smcap'>Fig. 73.</span>—Shaft with oil-guard.</span> +</div> + +<p>The problem of lubrication is of particular importance +if the engine is driven for several days at +a time without a stop. This happens in the case of +mill and shop engines. Lubricators of large volume +or lubricators which can be readily filled without stopping +the engine should be employed.</p> + +<hr class="ChapterTopRule" /> +<!--121.png--><p><span class='pagenum'><a name="Page_121" id="Page_121">[121]</a></span></p> +<h2><a name="CHAPTER_VII" id="CHAPTER_VII"></a>CHAPTER VII</h2> + +<div class="c3">THE CONDITIONS OF PERFECT OPERATION</div> + +<p><b>General Care.—</b>Gas-engines, as well as most machines +in general, should be kept in perfect condition. +Cleanliness, even in the case of parts of secondary importance, +is indispensable. Unpainted and polished +surfaces such as the shaft of the engine, the distributing +cam-shafts, the levers, the connecting-rod and the +like, should be kept in a condition equal to that when +they were new. The absence of all traces of rust or +corrosion in these parts affords sufficient evidence of +the care taken of the invisible members such as the +piston, the valves, ignition devices, and the like.</p> + +<p><b>Lubrication.—</b>The rubbing surfaces of a gas-engine +should be regularly and perfectly lubricated. The +absence of lost motion and backlash in the bearings, +guides, and joints is of particular importance not only +because of its influence on steady and silent running, +but also on the power developed and on the consumption. +As we have already seen in the chapter on lubrication, +a special quality of oil should be employed for +the lubrication of the cylinder. The feed of the lubricator +supplying this most vital part of the engine is so +regulated that it meets the actual requirements with +the utmost nicety possible. In a subsequent chapter, +<!--122.png--><span class='pagenum'><a name="Page_122" id="Page_122">[122]</a></span> +in which faulty operation will be discussed, it will be +shown how too much and too little oil may cause serious +trouble.</p> + +<p><b>Tightness of the Cylinder.—</b>The amount of power +developed depends principally on the degree of compression +to which the explosive mixture is subjected. +The economical operation of the engine depends in +general upon perfect compression. It is, therefore, +necessary to keep those parts in good order upon which +the tightness of the cylinder depends. These parts are +the piston, the valves, and their joints, and the ignition +devices whether they be of the hot-tube or electrical +variety. In order to prevent leakage at the piston, +the rings should be protected from all wear. It +is of the utmost importance that the surfaces both of +the piston and of the cylinder, be highly polished so +that binding cannot occur. In cleansing the cylinder, +emery paper or abrasive powder should not be employed; +for the slightest particle of abrasive between +the surfaces in contact will surely cause leakage. The +oil and dirt, which is turned black by friction and +which may adhere to the piston rings, should be +washed away with petroleum. Similarly the other +parts of the cylinder should be cleaned to which burnt +oil tends to adhere.</p> + +<p><b>Valve-Regrinding.—</b>The valves should be regularly +ground. Even in special cases where they may +show no trace of rapid wear they should be removed +at least every month. In order to avoid any accident, +care should be taken in adjusting the valves after the +<!--123.png--><span class='pagenum'><a name="Page_123" id="Page_123">[123]</a></span> +cap has been unbolted not to introduce a candle or a +lighted match either in the valve-chambers or in the +cylinder, without first closing the gas-cock. Furthermore, +a few turns should be given to the engine, in +order to drive out any explosive mixture that may still +remain in the cylinder or the connected passages. The +exhaust-valve, by reason of the high temperature to +which the disk and the seat are subjected, should receive +special attention. The valve should be ground +on its seat every two or three months at least, depending +upon the load of the engine.</p> + +<p><b>Bearings and Crosshead.—</b>The bushings of the engine +shaft should always be held tightly in place. The +looseness to which they are liable, particularly in gas-engines +on account of the sharp explosions, tends to +unscrew the nuts and to hasten the wear of the brass, +which is the result of frequent tightening. The slightest +play in the bearings of the engine-shaft as well as +in the bearings of connecting-rods increases the sound +that engines naturally produce.</p> + +<p><b>Governor.—</b>The governor should receive careful attention +so far as its cleanliness is concerned; for if its +operation is not easy it is apt to become "lazy" and +to lose its sensitiveness. If the governor be of the ball +type, or of the conical pendulum type operated by +centrifugal force, it is well to lubricate each joint without +excess of oil. In order to prevent the accumulation +and the solidification of oil, the governor should +be lubricated from time to time with petroleum. If +the governor is actuated by inertia, which is the case +<!--124.png--><span class='pagenum'><a name="Page_124" id="Page_124">[124]</a></span> +in most engines of the hit-and-miss variety, it needs +less care; still, it is advisable to keep the contact at +which the thrust takes place well oiled.</p> + +<p>The operation of any of these governors is usually +controlled by the tension of a spring, or by a counterweight. +In order to increase the speed of the engine, +or in other words, to increase the number of admissions +of gas in a given time, all that is usually necessary is +to tighten up the spring, or to change the position of +the counterweight. It should be possible to effect +this adjustment while the engine is running in such a +manner that the speed can be easily changed.</p> + +<p><b>Joints.—</b>In most well-built engines the caps of the +valve-chests and other removable parts are secured +"metal on metal" without interposing special joints. +In other words, the surfaces are themselves sufficiently +cohesive to insure perfect tightness. In engines which +are not of this class, asbestos joints are very frequently +employed, particularly at the exhaust-valve cap and +the suction-valve.</p> + +<p>In some engines, where for any reason it is necessary +frequently to detach the caps, certain precautions should +be taken to protect the joints so that they may not be +exposed to deterioration whenever they are removed. +For this purpose, they are first immersed in water in +order to be softened, then dried and washed with olive +or linseed oil on the side upon which they rest in the +engine. On the cap side they are dusted with talcum +or with graphite. Treated in this manner, the joint +will adhere on one side and will be easily released on +<!--125.png--><span class='pagenum'><a name="Page_125" id="Page_125">[125]</a></span> +the other. Joints that are liable to come in contact +with the gases in the explosion-chamber should be free +from all projections toward the interior of the cylinder; +for during compression these uncooled projections +may become incandescent and may thus cause premature +ignition. As a general rule when the cap is +placed in position the joint should be retightened after +a certain time, when the surfaces have become sufficiently +heated. In order to tighten the joints the bolts +and nuts should not be oiled; otherwise the removal of +the cap becomes difficult.</p> + +<p><b>Water Circulation.—</b>In a previous chapter, the importance +of the water circulation and the necessity of +keeping the cylinder-jacket hot, have been sufficiently +dwelt upon. As the cylinder tends to become hotter +with an increase in the load, because of the greater frequency +of explosions, it is advisable to regulate the +flow of the water in order to prevent its becoming more +than sufficient in quantity when the engine is lightly +loaded; for under these conditions the cylinder will be +cold and the explosive mixture will be badly utilized. +A suitable temperature of 140 to 158 degrees F. is +easily maintained by adjusting the circulation of the +water. This can be accomplished by providing the +water-inlet pipe leading to the cylinder with a cock +which can be opened more or less, as may be necessary. +The temperature of 140 to 158 degrees F., which has +been mentioned, may, at first blush, seem rather high +because it would be impossible to keep the hand on the +outlet-pipe. The cylinder, however, will not become +<!--126.png--><span class='pagenum'><a name="Page_126" id="Page_126">[126]</a></span> +overheated so long as it is possible to hold the hand +beneath the jacket near the water-inlet. This relates +only to engines having a compression of 50 to 100 lbs. +per square inch. For engines of higher compression, +a lower running temperature will be safer. On this +matter the instructions of the engine maker should be +carried out.</p> + +<p><b>Adjustment.—</b>Gas-engines, at least those which are +built by trustworthy firms, are always put to the brake +test before they are sent from the shops, and are adjusted +to meet the requirements of maximum efficiency. +But since the nature and quality of gas necessarily +vary with each city, it is evident that an engine +adjusted to develop a certain horse-power with a gas +of a certain richness, may not fulfil all expectations +if it is fed with a gas less rich, less pure, hotter, and +the like. The altitude also has some influence on the +efficiency of the engine. As it increases, the density of +the mixture diminishes; that is to say, for the same volume +the engine is using a smaller amount. From this +it follows that a gas-engine ought to be adjusted as a +general rule on the spot where it is to be used.</p> + +<p>The fulfilment of this condition is particularly important +in the case of explosion-engines, because an +advancement or retardation of only one-half a second +in igniting the explosive mixture will cause a considerable +loss in useful work. From this it would follow +that gas-engines should be periodically inspected in +order that they may operate with the highest efficiency +and economy. As in the case of steam-engines, it is +<!--127.png--><span class='pagenum'><a name="Page_127" id="Page_127">[127]</a></span> +advisable to take indicator records which afford conclusive +evidence of the perturbations to which every +engine is subject after having run for some time.</p> + +<p>Most gas-engine users either have no indicating instruments +at their disposal or else are not sufficiently +versed in their employment and the interpretation of +their records to study perturbations by their means. +For this reason the advice of experts should be sought,—men +who understand the meaning of the diagrams +taken and who are able by their means to effect a considerable +saving in gas.</p> + +<hr class="ChapterTopRule" /> +<!--128.png--><p><span class='pagenum'><a name="Page_128" id="Page_128">[128]</a></span></p> +<h2><a name="CHAPTER_VIII" id="CHAPTER_VIII"></a>CHAPTER VIII</h2> + +<div class="c3">HOW TO START AN ENGINE—PRELIMINARY PRECAUTIONS</div> + +<p>The first step which is taken in starting an engine +driven by street-gas is, naturally, the opening of the +meter-cock and the valves between the meter and +the engine. When the gas has reached the engine, the +rubber bags will swell up and the anti-pulsator diaphragm +will be forced out. The drain-cock of the gas-pipe +is then opened. In order to ascertain whether +the flow of gas is pure, a match is applied to the outlet +of the cock. The flame is allowed to burn until it +changes from its original blue color to a brilliant +yellow.</p> + +<p>If the hot-tube system of ignition be employed, the +Bunsen burner is ignited, care being taken that the +flame emerging from the tube is blue in color. If +necessary the admission of air to the burner is regulated +by the usual adjusting-sleeve. A white or smoky +flame indicates an insufficient supply of air to the +burner. A characteristic sooty odor is still other evidence +of the same fact. Sometimes a white flame may +be produced by the ignition of the gas at the opening +of the adjusting-sleeve. A blue or greenish flame is +that which has the highest temperature and is the one +<!--129.png--><span class='pagenum'><a name="Page_129" id="Page_129">[129]</a></span> +which should, therefore, be obtained. About five or +ten minutes are required to heat up the tube, owing to +the material of which it is made. When the proper +temperature has been attained the tube becomes a dazzling +cherry red in color. While the tube is being +heated up, it is well to determine whether the engine +is properly lubricated and all the cups and oil reservoirs +are duly filled up. The cotton waste of the +lubricators should be properly immersed, and the drip +lubricators examined to determine whether they are +supplying their normal quantity of oil.</p> + +<p>The regulating-levers of the valves should be operated +in order to ascertain whether the valves drop upon +their seats as they should. The stem of the exhaust-valve +should be lubricated with a few drops of petroleum.</p> + +<p>If the ignition system employed be of the electric +type, with batteries and coils, tests should be made to +determine whether the current passes at the proper +time on completing the circuit with the contact +mounted on the intermediary shaft. This contact +should produce the characteristic hum caused by the +operation of the coil.</p> + +<p>If a magneto be used in connection with the ignition +apparatus, its inspection need not be undertaken +whenever the engine is started, because it is not so +likely to be deranged. Still, it is advisable, as in the +case of ignition by induction-coils, to set in position +the device which retards the production of the spark. +This precaution is necessary in order to avoid a premature +<!--130.png--><span class='pagenum'><a name="Page_130" id="Page_130">[130]</a></span> +explosion, liable to cause a sharp backward revolution +of the fly-wheel.</p> + +<p>After the ignition apparatus and the lubricators have +been thus inspected, the engine is adjusted with the +piston at the starting position, which is generally indicated +by a mark on the cam-shaft. The starting position +corresponds with the explosion cycle and is generally +at an angle of 40 to 60 degrees formed by the +crank above the horizontal and toward the rear of the +engine. The gas-cock is opened to the proper mark, +usually shown on a small dial. If there be no mark, +the cock is slowly opened in order that no premature +explosion may be caused by an excess of gas.</p> + +<p>The steps outlined in the foregoing are those which +must be taken with all motors. Each system, however, +necessitates peculiar precautions, which are +usually given in detailed directions furnished by the +builder.</p> + +<p>As a general rule the engines are provided on their +intermediary shafts with a "relief" or "half-compression" +cam. By means of this cam the fly-wheel +can be turned several times without the necessity of +overcoming the resistance due to complete compression. +Care should be taken, however, not to release +the cam until the engine has reached a speed sufficient +to overcome this resistance.</p> + +<p>Engines of considerable size are commonly provided +with an automatic starting appliance. In order to +manipulate the parts of which this appliance is composed, +the directions furnished by the manufacturer +<!--131.png--><span class='pagenum'><a name="Page_131" id="Page_131">[131]</a></span> +must be followed. Particularly is this true of automatic +starters comprising a hand-pump by means of +which an explosive mixture is compressed,—true because +in the interests of safety great care must be taken.</p> + +<p>The tightness and free operation of the valves or +clacks which are intended to prevent back firing +toward the pump should be made the subject of careful +investigation. Otherwise, the piston of the pump +is likely to receive a sudden shock when back firing occurs.</p> + +<p>When the engine has been idle for several days, it +is advisable, before starting, to give it several turns +(without gas) in order to be sure that all its parts +operate normally. The same precaution should be +taken in starting an engine, if a first attempt has failed, +in order to evacuate imperfect mixtures that may be +left in the cylinder. Before this test is made, the gas-cock +should, of course, be closed in order to prevent +an untimely explosion. It is advisable in starting an +engine not to bend the body over the ignition-tube, +because the tube is likely to break and to scatter dangerous +fragments.</p> + +<p>Under no condition whatever should the fly-wheel +be turned by placing the foot upon the spokes. All +that should be done is to set it in motion by applying +the hand to the rim.</p> + +<p><b>Care During Operation.—</b>When the engine has acquired +its normal speed, the governor should be looked +after in order that its free operation may be assured +and that all possibility of racing may be prevented. +<!--132.png--><span class='pagenum'><a name="Page_132" id="Page_132">[132]</a></span> +After the engine has been running normally for a time, +the cocks of the water circulation system should be +manipulated in order to adjust the supply of water to +the work performed by the engine. In other words +the cylinder should be kept hot, but not burning, as +previously explained in the paragraph in which the +water-jacket is discussed. The maintenance of a suitable +temperature is extremely important so far as +economy is concerned. All the bearings should be inspected +in order that hot boxes may be obviated.</p> + +<p><b>Stopping the Engine.—</b>The steps to be taken in +stopping the engine are the following:</p> + +<p>1. Stopping the various machines driven by the engine,—a +practice which is followed in the case of all +motors;</p> + +<p>2. Throwing out the driving-pulley of the engine +itself, if there be one;</p> + +<p>3. Closing the cock between the meter and the gas-bags +in order to prevent the escape of gas and the useless +stretching of the rubber of the bags or of the anti-pulsating +devices;</p> + +<p>4. Actuating the half-compression or relief cam as +the motor slows down, in order to prevent the recoil +due to the compression;</p> + +<p>5. Closing the gas-admission cock;</p> + +<p>6. Shutting off the supply of oil of free flowing +lubricators, and lifting out the cotton from the others.</p> + +<p>If the engine be used to drive a dynamo, particularly +a dynamo provided with metal brushes, the precaution +should be taken of lifting the brushes before the engine +<!--133.png--><span class='pagenum'><a name="Page_133" id="Page_133">[133]</a></span> +is stopped in order to prevent their injury by a +return movement of the armature-shaft;</p> + +<p>7. Shutting off the cooling-water cock if running +water is used.</p> + +<p>If the engine is exposed to great cold, the freezing +of the water in the jacket is prevented while the engine +is at rest, either by draining the jacket entirely, or by +arranging a gas jet or a burner beneath the cylinder +for the purpose of causing the water to circulate. If +such a burner be used the cocks of the water supply +pipe should, of course, be left open. +</p> + +<hr class="ChapterTopRule" /> +<!--134.png--><p><span class='pagenum'><a name="Page_134" id="Page_134">[134]</a></span></p> +<h2><a name="CHAPTER_IX" id="CHAPTER_IX"></a>CHAPTER IX</h2> + +<div class="c3">PERTURBATIONS IN THE OPERATION OF ENGINES AND +THEIR REMEDY</div> + +<p>In this chapter will be discussed certain perturbations +which affect the operations of gas-engines to a +more marked degree than lack of care in their construction. +In previous chapters defects in operation +due to various causes have been dwelt upon, such as +objectionable methods in the construction of an engine, +ill-advised combination of parts, defects of installation, +and the like; and an attempt has been made to determine +in each case the conditions which must be fulfilled +by the engine in order to secure efficiency and +economy at a normal load.</p> + +<p><b>Difficulties in Starting.—</b>The preliminary precautions +to be taken in starting an engine having been indicated, +it is to be assumed that the advice given has +been followed. Nevertheless various causes may prevent +the starting of the engine.</p> + +<p><b>Faulty Compression.—</b>Defective compression, as a +general rule, prevents the ignition of the explosive +mixture. Whether or not the compression be imperfect +can be ascertained by moving the piston back to +the period corresponding with compression, in other +words, that position in which all valves are closed. +<!--135.png--><span class='pagenum'><a name="Page_135" id="Page_135">[135]</a></span> +If no resistance be encountered, it is evident that the +air or the gaseous mixture is escaping from the cylinder +by way of the admission-valve, the exhaust-valve, +or the piston. The valves, ordinarily seated by springs, +may remain open because their stems have become +bound, or because some obstruction has dropped in +between the disk and the seat. In a worn-out or badly +kept engine the valves are likely to leak. If that be +the case grinding is the only remedy. If a valve be +clogged, which becomes sufficiently evident by manipulating +the controlling levers, it is necessary simply to +clean the stem and its guides in order to remove the +caked oil which accumulates in time. If the engine be +new, the binding of the valve-stems is often caused by +insufficient play between the stems and their guides. +Should this prove to be the case, the defect is remedied +by rubbing the frictional surface of the stem with fine +emery paper and by lubricating it with cylinder-oil. +The exhaust-valve, however, should be lubricated only +with petroleum.</p> + +<p>It is not unlikely that the exhaust-valve may leak +for two other reasons. In the first place, the tension of +the spring which serves to return the valve may have +lessened and may be insufficient to prevent the valve +from being unseated during suction. Again, the screw +or roller serving as a contact between the lever and the +valve-stem, may not have sufficient play, so that the +lengthening of the stem on account of its expansion +may prevent the valve from falling back on its seat. +The first-mentioned defect is remedied by renewing +<!--136.png--><span class='pagenum'><a name="Page_136" id="Page_136">[136]</a></span> +the spring, or by the provision of an additional spring +or of a counterweight in order to prevent the stoppage +of the motor. The second defect can be remedied by +regulating the contact.</p> + +<p>Leakage past the piston may be caused by the breaking +of one or more rings, by wear or binding of the +rings, or by wear or binding of the cylinder. The +whistling caused by the air or the mixture as it passes +back proves the existence of this fault.</p> + +<p><b>Presence of Water in the Cylinder.—</b>It may sometimes +happen that water may find its way into the cylinder +with the gas by reason of the bad arrangement +of the piping. It may also happen that water may +enter the cylinder through the water-jacket joint. +Again, the presence of water in the cylinder may be +due to condensation of the steam formed by the chemical +union of the hydrogen of the gas and the oxygen of +the air, which condensation is caused by the cool walls +of the cylinder. The water may sometimes accumulate +in the exhaust pipe and box, when they have been improperly +drained, and may thus return to the cylinder. +Whatever may be its cause, however, the presence of +water in the cylinder impedes the starting of the engine, +because the gases resulting from the explosion are +almost spontaneously chilled, thereby diminishing the +working pressure.</p> + +<p>If electric ignition be employed, drops of water may +be deposited between the contacts, thereby causing +short circuits which prevent the passing of the spark.</p> + +<p>If there be no drain-cock on the cylinder, the difficulty +<!--137.png--><span class='pagenum'><a name="Page_137" id="Page_137">[137]</a></span> +of starting the engine can be overcome only by +ceaseless attempts to set it in motion. The leaky condition +of a joint as well as the presence of a particle of +gravel in the cylinder-casting, through which the water +can pass from the jacket, is attested by the bubbling up +of gas in the water-tank at the opening of the supply +tube. These bubbles are caused by the passage of the +gas through the jacket after the explosion. If such +bubbles be detected, the cylinder should be renewed +or the defect remedied. In order to obviate any danger, +the stop-cocks of the water-jacket, which have +already been described in a previous chapter, should be +closed while the engine is idle.</p> + +<p><b>Imperfect Ignition.—</b>The difficulties encountered in +starting an engine, and caused by imperfect ignition, +vary in their nature with the character of the ignition +system employed, whether that system, for example, +be of the electric, or of the incandescent or hot +tube type. Frequently it happens that in starting an +engine a hot tube may break. If the tube be of porcelain +the accident may usually be traced to improper +fitting or to the presence of water in the cylinder. If +the tube be of metal, its breaking is caused usually by +a weakening of the metal through long use—an accident +that occurs more often in starting the engine than +in normal operation, because the explosions at starting +are more violent, owing to the tendency of the supply-pipes +to admit an excess of gas at the beginning.</p> + +<p>A misfire arising from a faulty tube in starting may +be caused by an obstruction or by leaks at the joints or +<!--138.png--><span class='pagenum'><a name="Page_138" id="Page_138">[138]</a></span> +in the body of the tube itself, thereby allowing a certain +quantity of the mixture to escape before ignition. This +defect in the tube is usually disclosed by a characteristic +whistling sound.</p> + +<p>A tube may leak either at the bottom or at the top. +In the first case, starting is very difficult, because the +part of the mixture compressed toward the tube will +escape through the opening before it reaches the incandescent +zone. In the second case, ignition may be +simply retarded to so marked an extent that a sufficient +motive effect cannot be produced. An example of this +retardation, artificially produced to facilitate the starting +and to obviate premature explosions, is found in a +system of ignition-tubes provided with a small cock +or variable valve (Figs. 74 and 75).</p> + +<div class="figcenter" style="width: 425px;"> +<img src="images/fig_074.jpg" width="425" height="600" alt="Fig. 74." title="" /> +<span class="caption"><span class='smcap'>Fig. 74.</span></span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_075.jpg" width="600" height="575" alt="Fig. 75." title="" /> +<span class="caption"><span class='smcap'>Fig. 75.</span>—Ignition-tubes +provided with needle valves to facilitate starting.</span> +</div> + +<p>The mere enumeration of defects caused by leakage +is sufficient to indicate the remedy to be adopted. It +may be well to recall in this connection the important +part played by the ignition-valve. If it be leaky, or if +<!--139.png--><span class='pagenum'><a name="Page_139" id="Page_139">[139]</a></span> +its free operation be impeded, starting will always be +difficult.</p> + +<p><b>Electric Ignition by Battery or Magneto.—</b>If the +electric ignition apparatus, whatever may be the +method by which the spark is produced, be imperfect +in operation, the first step to be taken is to ascertain +whether the spark is produced at the proper time, in +other words, slightly after the dead center in the particular +position given to the admission device at starting. +If a coil and a battery be employed, it is advisable +to remove the plug and to place it with its armature +upon a well-polished metal surface to produce an +electrical contact, preventing, however, the contact of +the binding post with this metallic surface. The same +method of inspection is adopted with the make-and-break +apparatus of an electric magneto. In both cases +it should be ascertained whether or not there is any +short-circuiting. The contacts should be cleaned with +a little benzine if they are covered with oil or caked +grease.</p> + +<p>If no spark is produced at the plug or at the make-and-break +device it may be inferred that the wires are +broken or that the generating apparatus is out of order. +A careful examination will indicate what measures are +to be taken to cure the defects.</p> + +<p><b>Premature Ignition.—</b>It has several times been +stated that the moment of ignition of the gaseous mixture +has a pronounced influence on the operation of +gas-engines and upon their economy.</p> + +<p>Premature ignition takes place when there is a violent +<!--140.png--><span class='pagenum'><a name="Page_140" id="Page_140">[140]</a></span> +shock at the moment when the piston leaps from +the rear dead center to the end of the compression +stroke. The violent effects produced are all the more +harmful because they tend to overheat the interior of +the engine and thereby to increase in intensity.</p> + +<p>Premature ignition may be due to several causes. +If a valveless hot tube be employed it may happen +that the incandescent zone is too near the base. If +the tube be provided with a valve, it very frequently +happens that the valve leaks or that it opens too soon. +In the case of electric ignition, the circuit may be +completed before the proper time, because of faulty +regulation. The suggestions made in the preceding +chapters indicate the method of remedying these +defects.</p> + +<p>Faulty ignition may have its origin not only in the +method of ignition employed, but also in excessive heating +of the internal parts of the engine, caused by continual +overloading or by inadequate circulation of +water.</p> + +<p>Passing to those cases of premature ignition of a +special nature which are not due to any functional defect +in the engine, but which are purely accidental in +origin, such as the uncleanliness of the parts within the +cylinder or the presence of some projecting part which +becomes heated to incandescence during compression, +it should first be stated that these ignitions, usually +termed spontaneous, often occur well in advance of the +end of the compression stroke. They are characterized +by a more marked shock than that caused by ordinary +<!--141.png--><span class='pagenum'><a name="Page_141" id="Page_141">[141]</a></span> +premature ignition and usually result in bringing the +engine to a complete stop in a very short time. These +spontaneous explosions counteract to such an extent +the impulse of the compression period, during which +the piston is moving back, that they have a tendency +to reverse the direction in which the engine is running. +In such cases a careful inspection and a scrupulous +cleaning of the cylinder and of the piston should be +undertaken.</p> + +<p>The bottom of the piston is particularly likely to retain +grease which has become caked, and which is +likely to become heated to incandescence and spontaneously +to ignite the explosive mixture.</p> + +<p><b>Untimely Detonations.—</b>The sound produced by +the explosions of a normally operating engine can +hardly be heard in the engine-room. Untimely detonations +are produced either at the exhaust, or in the suction +apparatus, near the engine itself. These detonations +are noisier than they are dangerous; still, they +afford evidence of some fault in the operation which +should be remedied.</p> + +<p>Detonations produced at the exhaust are caused by +the burning of a charge of the explosive mixture in the +exhaust-pipe, which charge, for some reason, has not +been ignited in the cylinder, and has been driven into +the exhaust-pipe, where it catches fire on coming into +contact with the incandescent gases discharged from +the cylinder after the following explosion.</p> + +<p>Detonations produced in the suction apparatus of +the engine, which apparatus is either arranged in the +<!--142.png--><span class='pagenum'><a name="Page_142" id="Page_142">[142]</a></span> +base itself or in a separate chest, are often noisier than +the foregoing. They are caused by the accidental backward +flowing of the explosive mixture, and by its ignition +outside of the cylinder. The accident may be +traced to three causes:</p> + +<p>1. The suction-valve of the mixture may not be tight +and may leak during the period of compression, allowing +a certain quantity of the mixture to pass into the +suction-chest or into the frame. When the explosion +takes place in the cylinder that part of the mixture +which has passed back is ignited, as we have just seen, +thereby producing a very loud deflagration. The obvious +remedy consists in making the suction-valve tight +by carefully grinding it.</p> + +<p>2. It may happen that at the end of the exhaust +stroke incandescent particles may remain in the cylinder, +which particles may consist of caked oil or may +be retained by poorly cooled projections. The result is +that the mixture is prematurely ignited during the suction +period.</p> + +<p>3. The engine is so regulated, particularly in the +case of English-built engines, as to effect what is technically +called "scavenging" the products of combustion. +In order to obtain this result, the mixture-valve +is opened before the end of the exhaust stroke of the +piston and the closing of the exhaust-valve. Owing to +the inertia and the speed acquired by the products of +combustion shot into the exhaust-pipe after explosion, +a lowering of the pressure is produced in the cylinder +toward the end of the stroke, causing the entrance of +<!--143.png--><span class='pagenum'><a name="Page_143" id="Page_143">[143]</a></span> +air by the open admission-valve and consequently +effecting the scavenging of the burnt gases, part of +which would otherwise remain in the cylinder. It is +evident that if a charge of the mixture has not been +normally exploded, either because its constituents have +not been mingled in the proper proportion, or because +the ignition apparatus has missed fire, this charge at the +moment of exhausting will pass out of the cylinder +without any acquired speed, and will flow back in part +at the end of the exhaust stroke past the prematurely +opened admission-valve, thereby lodging in the air suction +apparatus. Despite the suction which takes place +immediately following the re-entrance of the gas into +the cylinder, a certain quantity of the mixture is still +confined in the suction-pipe and its branches, where it +will catch fire at the end of the exhaust stroke after the +opening of the mixture-valve.</p> + +<p>In order to avoid these detonations it is necessary +simply to see to it that the mixture is regularly ignited. +This is accomplished by mixing the gas and air in +proper proportions or by correcting the ignition time.</p> + +<p><b>Retarded Explosions.—</b>Retarded explosions considerably +reduce the power which an engine should normally +yield, and sensibly increase the consumption. +They are due to three chief causes: (1), faulty ignition; +(2), the poor quality of the mixture; (3), compression +losses. The existence of the defect cannot be +ascertained with any certainty without the use of an +indicator or of some registering device which gives +graphic records. Nevertheless, it is possible in some +<!--144.png--><span class='pagenum'><a name="Page_144" id="Page_144">[144]</a></span> +degree to detect retarded explosions, simply by observing +whether there is a diminution in the power or +an excessive consumption, despite the perfect operation +and good condition of all the engine parts.</p> + +<p>In order to remedy the defect it should be ascertained +if the compression is good, if the supply of gas +is normal, and if the conditions under which the mixture +of air and gas is produced have not been changed. +Lastly, the ignition apparatus is gradually adjusted to +accelerate its operation until a point is reached when, +after explosion, shocks are produced which indicate an +excessive advance. The ignition apparatus is then adjusted +to a point slightly ahead of the corresponding +position. Recalling the descriptions already given of +the various systems of ignition, the manner of regulating +the moment of ignition in each case may be summarized +as follows:</p> + +<p>1. For the valveless incandescent tube, provided +with a burner the position of which can be varied, +ignition can be accelerated by bringing the burner +nearer to the base. Retardation is effected by moving +the burner away from the base.</p> + +<p>2. In the case of the incandescent tube of the fixed +burner type, the moment of ignition will depend upon +the length of the tube. The retardation will be greater +as the tube is shorter, and <i>vice versa</i>.</p> + +<p>3. If the tube be provided with an ignition-valve, +the time of ignition having been regulated by the +maker, regulation need not be undertaken except if the +valve-stem be worn or the controlling-cam be distorted. +<!--145.png--><span class='pagenum'><a name="Page_145" id="Page_145">[145]</a></span> +If these defects should be noted, the imperfect parts +should be repaired or renewed.</p> + +<p>4. In electric igniters the controlling apparatus +is generally provided with a regulating device which +may be manipulated during the operation of the motor. +If the manual adjustment of the regulating apparatus +be unproductive of satisfactory results, it is advisable +to ascertain whether the spark is being produced normally. +Before the engine has come to a stop, one of +the valve-casings is raised, and through the opening +thus produced it is easily seen whether the spark is of +sufficient strength, the engine in the meanwhile being +turned by hand. Care should always be taken to purge +the cylinder of the gas that it may contain, in order to +prevent dangerous explosions. If the spark should +prove to be too feeble, or if there be no spark at all, despite +the fact that every part of the mechanism is properly +adjusted, it may be inferred that the fault lies with +the current and is caused by</p> + +<p>1. Imperfect contact with the binding-posts, with +the conducting wire, or with the contact-breaking +members;</p> + +<p>2. A short circuit in one of the dismembered pieces;</p> + +<p>3. The presence of a layer of oil or of caked grease +forming an insulator, injurious to induction, between +the armature and the magnets;</p> + +<p>4. A deposit of oil or moisture on the contact-breaking +parts;</p> + +<p>5. The exhaustion of the magnets, which, however, +occurs only after several years of use, except when the +<!--146.png--><span class='pagenum'><a name="Page_146" id="Page_146">[146]</a></span> +magneto has been subjected for a long time to a high +temperature.</p> + +<p>The mere discovery of any of these defects sufficiently +indicates the means to be adopted in remedying +them.</p> + +<p><b>Lost Motion in Moving Parts.—</b>Lost motion of +the moving parts is due to structural errors. Its cause +is to be found in the insufficient size of the frictional +bearing surfaces, and improper proportioning of shafts, +pins, and the like. The result is a premature wear +which cannot be remedied. Imperfect adjustment, +lack of care, and bad lubrication, may also hasten the +wear of certain parts. This wear is manifested in +shocks, occurring during the operation of the engine,—shocks +which are particularly noticeable at the moment +of explosion.</p> + +<p>Besides the inconveniences mentioned, wearing of the +gears and of the moving parts leads to derangement of +the power-transmitting members.</p> + +<p>So far as the admission and exhaust valves are concerned, +the wearing of the cams, rollers, and lever-pivots +is evidenced by a retardation in the opening of +these valves and an acceleration in their closing.</p> + +<p>The ignition, whatever may be the system employed, +is affected by lost motion and is retarded. The engine +appreciably loses in power, and its consumption becomes excessive.</p> + +<p><b>Overheated Bearings.—</b>Apart from the imperfect +adjustment of a member, it may happen that the bushings +of the main bearings of the ends of the connecting-rod, +<!--147.png--><span class='pagenum'><a name="Page_147" id="Page_147">[147]</a></span> +and of the piston-pivot, may become heated because +of excessive play, or of too much tightening, or of +a lack of oil, or of the employment of oil of bad quality. +The overheating may lead to the binding of frictional +surfaces and even to the fusion of bushings if they be +lined with anti-friction metal. In order to avoid the +overheating of parts, it is advisable, while the engine +is running, to touch them from time to time with the +back of the hand. As soon as the slightest overheating +is felt, the temperature may be lowered often by liberal +oiling. If this be inadequate and if for special reasons +it is impossible to stop the engine, the overheated part +may be cooled by spraying it with soapy water.</p> + +<p>If the overheating has not been detected or reduced +in time, a characteristic odor of burnt oil will be perceived, +accompanied by smoke. The part overheated +will then have attained a temperature so high that it +cannot be touched with the hand. Should this occur, +it is inadvisable to employ oil, because it would immediately +burn up and would only aggravate the conditions. +Cotton waste should be carefully applied to +the overheated member, and gradual spraying with +soapy water begun.</p> + +<p>In special cases where the lubricating openings or +channels are not likely to be obstructed, a little flowers +of sulphur may be added to the oil, if this be very fluid. +Castor oil may also be successfully employed.</p> + +<p>If the binding of the rubbing surfaces should prevent +the reduction of the overheated member's temperature, +the engine must necessarily be stopped, and the +<!--148.png--><span class='pagenum'><a name="Page_148" id="Page_148">[148]</a></span> +parts affected detached. All causes of binding are removed +by means of a steel scraper. The surfaces of the +bushings and of the shaft which they receive are +smoothed with a soft file and then polished with fine +emery paper. Before the parts are replaced, the precaution +of ascertaining whether they touch at all points +should be taken. Careful inspection and copious lubrication +should, of course, be undertaken when the engine +is again started.</p> + +<p><b>Overheating of the Cylinder.—</b>The overheating of +the cylinder may be due to a complete lack of water +in the jacket or to an accidental diminution in the quantity +of water supplied. If this discovery is made too +late, and if the cylinder has reached a very high temperature, +the circulation of the water should not be +suddenly re-established, because of the liability of +breaking the casting. It is best to stop the engine and +to restore the parts to their normal condition.</p> + +<p>It is well to recall at this point that if the calcareous +incrustation of the water-jacket or the branch pipes +should hinder the free circulation of water, cleaning is, +of course, necessary. The jacket may be washed several +times with a twenty per cent. solution of hydrochloric +acid. After this treatment the jacket should, of +course, be rinsed with fresh water before the piping of +the water-circulating apparatus is again connected.</p> + +<p><b>Overheating of the Piston.—</b>If the overheating of +the piston is not due to faulty adjustment, it may be +caused by lack of oil or to the employment of a lubricant +not suitable for the purpose. In a previous chapter +<!--149.png--><span class='pagenum'><a name="Page_149" id="Page_149">[149]</a></span> +the importance of using a special oil for cylinder +lubrication has been insisted upon. The overheating +of the piston can also result from that of the piston-pin. +Should this be the case it is advisable to stop the engine, +to ascertain the condition and the degree of lubrication +of this member and its bearing. Overheating of +the piston is manifested by an increase of the temperature +of the cylinder at the forward end. If this overheating +be not checked, binding of the piston in the +cylinder is likely to result.</p> + +<p><b>Smoke Arising from the Cylinder.—</b>This is generally +a sign either of overheating, which causes the +oil to evaporate, or of an abnormal passage of gas, +caused by the explosion. Abnormal passage of gas +may result from wear or from distortion of the cylinder, +or from wear or breakage of the piston-rings. The +result is always the overheating of the cylinder and a +reduction in compression and power.</p> + +<p>If the engine is well kept and shows no sign of wear, +leakage may be caused simply by the fouling of the +piston-rings, which then adhere in their grooves and +have but insufficient play. This defect is obviated by +cleaning the rings in the manner explained in Chapter +VII.</p> + +<p>Lubrication is faulty when the quantity of lubricant +supplied is either insufficient or too abundant, or when +the oils employed are of bad quality. It has already +been shown that insufficient lubrication and the utilization +of bad oils leads to the overheating of the moving +parts. +<!--150.png--><span class='pagenum'><a name="Page_150" id="Page_150">[150]</a></span></p> + +<p>Insufficient lubrication may be caused by imperfect +operation of the lubricators, or, particularly during +cold weather, by too great a viscosity or congelation of +the oil. If a lubricator be imperfect in its operation, +the condition of its regulating mechanism should be ascertained, +if it has any, and an examination made to discover +any obstruction in the oil-ducts. Such obstructions +are very likely to occur in new devices which have +been packed in cotton waste or excelsior, with the result +that the particles of the packing material often find +their way into openings.</p> + +<p>An oil may be bad in quality because of its very +nature, or because of the presence of foreign bodies. +In either case an oil of better quality should be substituted.</p> + +<p>The freezing of oil by intense cold may be retarded +by the addition of ordinary petroleum to the amount of +10 to 20 per cent.</p> + +<p>An excess of oil in the bearings results simply in +an unnecessary waste of lubricant, and the splashing +of oil on the engine and about the room. If too much +oil be used in the cylinder, grave consequences may be +the result; for a certain quantity of the oil is likely to +accumulate within the cylinder, where it burns and +forms a caky mass that may be heated to incandescence +and prematurely ignite the explosive mixture. Especially +in producer-gas engines is an excess of cylinder-lubricant +likely to cause such accidents. Indeed, +the temperature of explosion not being as high as in +street-gas engines, the excess oil cannot be so readily +<!--151.png--><span class='pagenum'><a name="Page_151" id="Page_151">[151]</a></span> +removed with certainty by evaporation or combustion. +On the other hand, the compression of the mixture +being generally higher, premature ignition is very +likely to occur.</p> + +<p><b>Back Pressure to the Exhaust.—</b>How the pipes and +chests for the exhaust should be arranged in order not +to exert a harmful influence on the motor has already +been explained. Even if the directions given have been +followed, however, the exhaust may not operate properly +from accidental causes. Among these causes may +be mentioned obstructions in the form of foreign bodies, +such as particles of rust, which drop from the interior +of the pipes after the engine has been running +for some time and which, accumulating at any place in +the pipe, are likely to clog the passage. Furthermore, +the products of combustion may contain atomized cylinder +oil which finds its way into the exhaust-pipe. +This oil condenses on the walls of the elbows and bends +of the pipe in a deposit which, as it carbonizes, is converted +into a hard cake and which reduces the cross-section +of the passage, thereby constituting a true obstacle +to the free exhaust of the gases.</p> + +<p>These various defects are manifested in a loss in +engine power as well as in an abnormal elevation of +the temperature of the parts surrounding the exhaust +opening.</p> + +<p><b>Sudden Stops.—</b>Sudden stops are occasioned by +faulty operation of the engine, and by imperfect fuel +supply. Among the first class the chief causes to be +mentioned are the following: +<!--152.png--><span class='pagenum'><a name="Page_152" id="Page_152">[152]</a></span></p> + +<p>1. Overheating, which has already been discussed +and which may block a moving part.</p> + +<p>2. Defective ignition.</p> + +<p>3. Binding of the admission-valve or of the exhaust-valve, +preventing respectively suction or compression.</p> + +<p>4. The breaking or derangement of a member of the +distributing mechanism.</p> + +<p>5. A weakening of the exhaust-valve spring, so that +the valve is opened by the suction of fresh quantities of +mixture.</p> + +<p>These faults are due to carelessness and improper inspection +of the engine.</p> + +<p>So far as the fuel supply of the engine is concerned, +the causes of stoppage will vary if street-gas or producer-gas +be employed. In the former case the difficulty +may be occasioned by the improper operation of +the meter, by the formation of a water-pocket in the +piping, by the binding of an anti-pulsator valve, by the +derangement of a pressure-regulator, or by a sudden +change in the gas pressure when no pressure-regulator +is employed. If producer-gas be used, stoppages may +be occasioned by a sudden change in the quality, quantity, +or temperature of the gas. These defects will be +examined in detail in the chapter on Gas-Producers.</p> + +<hr class="ChapterTopRule" /> +<!--153.png--><p><span class='pagenum'><a name="Page_153" id="Page_153">[153]</a></span></p> +<h2><a name="CHAPTER_X" id="CHAPTER_X"></a>CHAPTER X</h2> + +<div class="c3">PRODUCER-GAS ENGINES</div> + +<p>Thus far only street-gas or illuminating-gas engines +have been discussed. If the engine employed be small—10 +to 15 horse-power, for instance—street-gas is a +fuel, the richness, purity and facility of employment +of which offsets its comparatively high cost. But +the constantly increasing necessity of generating +power cheaply has led to the employment of special +gases which are easily and cheaply generated. Such +are the following:</p> + +<ul><li>Blast-furnace gases,</li> +<li>Coke-oven gases,</li> +<li>Fuel-gas proper,</li> +<li>Mond gas,</li> +<li>Mixed gas,</li> +<li>Water-gas,</li> +<li>Wood-gas.</li></ul> + +<p>The practical advantages resulting from the utilization +of these gases in generating power were hardly +known until within the last few years. The many uses +to which these gases have been applied in Europe since +1900 have definitely proved the industrial value of producer-gas +engines in general.</p> + +<p>The steps which have led to this gradually increasing +use of producer-gas have been learnedly discussed and +commented upon in the instructive works and publications +<!--154.png--><span class='pagenum'><a name="Page_154" id="Page_154">[154]</a></span> +of Aimé Witz, Professor in the Faculty of +Sciences of Lille, in those of Dugald Clerk, of London, +F. Grover, of Leeds, and Otto Güldner, of Munich, +and in those of the American authors, Goldingham, +Hiscox, Hutton, Parsell and Weed, etc. The +new tendencies in the construction of large engines may +be regarded as an interesting verification of the forecasts +of these men—forecasts which coincide with the +opinion long held by the author. Aimé Witz has +always been an advocate of high pressures and of increased +piston speed. English builders who made experiments +in this direction conceded the beneficial results +obtained; but while they increased the original +pressure of 28 to 43 pounds per square inch employed +five or six years ago to the pressure of 85 to 100 pounds +per square inch nowadays advocated, the Germans, for +the most part, have adopted, at least in producer-gas +engines, pressures of 114 to 170 pounds per square +inch and more.</p> + +<p><b>High Compression.—</b>In actual practice, the problem +of high pressures is apparently very difficult of solution, +and many of the best firms still seem to cling to +old ideas. The reason for their course is, perhaps, to +be found in the fact that certain experiments which they +made in raising the pressures resulted in discouraging +accidents. The explosion-chambers became overheated; +valves were distorted; and premature ignition +occurred. Because the principle underlying high pressures +was improperly applied, the results obtained were +poor. +<!--155.png--><span class='pagenum'><a name="Page_155" id="Page_155">[155]</a></span></p> + +<p>High pressures cannot be used with impunity in cylinders +not especially designed for their employment, +and this is the case with most engines of the older type, +among which may be included most engines of English, +French, and particularly of American construction. +In American engines notably, the explosion-chamber, +the cylinder and its jacket, are generally cast in one +piece, so that it is very difficult to allow for the free expansion +of certain members with the high and unequal +temperatures to which they are subjected (Fig. 22).</p> + +<p>Some builders have attempted to use high pressures +without concerning themselves in the least with a modification +of the explosive mixture. The result has been +that, owing to the richness of the mixture, the explosive +pressure was increased to a point far beyond that for +which the parts were designed. Sudden starts and stops +in operation, overheating of the parts, and even breaking +of crank-shafts, were the results. The engines had +gained somewhat in power, but no progress had been +made in economy of consumption, although this was +the very purpose of increasing the compression.</p> + +<p>High pressures render it possible to employ poor +mixtures and still insure ignition. A quality of street-gas, +for example, which yields one horse-power per +hour with 17.5 cubic feet and a mixture of 1 part gas +and 8 of air compressed to 78 pounds per square inch, +will give the same power as 14 cubic feet of the same +gas mixed with 12 parts of air and compressed to 171 +pounds per square inch.</p> + +<p>"Scavenging" of the cylinder, a practice which engineers +<!--156.png--><span class='pagenum'><a name="Page_156" id="Page_156">[156]</a></span> +of modern ideas seem to consider of much importance, +is better effected with high pressures, for the +simple reason that the explosion-chamber, at the end +of the return stroke, contains considerably less burnt +gases when its volume is smaller in proportion to that +of the cylinder.</p> + +<p>In impoverishing the mixture to meet the needs of +high pressures, the explosive power is not increased and +in practice hardly exceeds 365 to 427 pounds per square +inch. With the higher pressures thus obtained there +is consequently no reason for subjecting the moving +parts to greater forces.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_076.jpg" width="600" height="483" alt="Fig. 76." title="" /> +<span class="caption"><span class='smcap'>Fig. 76.</span>—Method of cooling the cylinder-head.</span> +</div> + +<p><b>Cooling.—</b>The increase in temperature of the cylinder-head +and of the valves, due wholly to high compression, +is perfectly counteracted by an arrangement +which most designers seem to prefer, and which, as +shown in the accompanying diagram (Fig. 76), consists +in placing the mixture and exhaust-valves in a +passage forming a kind of antechamber completely +<!--157.png--><span class='pagenum'><a name="Page_157" id="Page_157">[157]</a></span> +surrounded by water. The immediate vicinity of this +water assures the perfect and equal cooling of the valve-seats. +This arrangement, while it renders it possible to +reduce the size of the explosion-chamber to a minimum, +has the additional mechanical advantage of enabling +the builder to bore the seats and valve-guides +with the same tool, since they are all mounted on the +same line. From the standpoint of efficiency, the design +has the advantage of permitting the introduction +of the explosive mixture without overheating it as it +passes through the admission-valve, which obtains all +the benefit of the cooling of the cylinder-head, literally +surrounded as it is by water.</p> + +<p>In large engines the cooling effect is even heightened +by separately supplying the jackets of the cylinder-head +and of the cylinder. In engines of less power the +top of the cylinder-head jacket is placed in communication +with that of the cylinder, so that the coldest water +enters at the base of the head and, after having there +been heated, passes around the cylinder in order finally +to emerge at the top toward the center. The water having +been thus methodically circulated, the useful effect +and regularity of the cooling process is increased.</p> + +<p>Notwithstanding the care which is devoted to water +circulation, it is advisable to run the producer-gas engine +"colder" than the older street-gas types, in which +the more economic speed is that at which the water +emerges from the jacket at about a temperature of 104 +degrees F. It would seem advisable to meet the requirements +of piston lubrication by reducing to a minimum +<!--158.png--><span class='pagenum'><a name="Page_158" id="Page_158">[158]</a></span> +the quantity of heat withdrawn by the circulating +water. Indeed, the personal experiments of the author +bear out this principle.</p> + +<p>For street-gas engines, however, the cylinders should +be worked at the highest possible temperature consistent +with the requirements of lubrication. It should not be +forgotten that, in large engines fed with producer-gas, +economy of consumption is a secondary consideration, +because of the low quantity of fuel required. The cost, +moreover, may well be sacrificed to that steadiness of +operation which is of such great importance in large engines +furnishing the power of factories; for in such +engines sudden stops seriously affect the work to be +performed. For this reason engine builders have been +led to the construction of motors provided with very +effective cooling apparatus. Since the circulation +of the water around the explosion-chamber and the +cylinder is not sufficient to counteract the rise of temperature, +it has become the practice to cool separately +each part likely to be subjected to heat. The seats of +the exhaust-valves, the valves themselves, the piston, +and sometimes the piston-rod, have been provided with +water-jackets.</p> + +<p><b>Premature Ignition.—</b>Returning to the causes of the +discouragements encountered by some designers who +endeavored to use high pressures, it has already been +mentioned that premature ignition of the explosive +mixture in cylinders not suited for high pressures is one +reason for the bad results obtained. An explanation of +these results is to be found in the high theoretical temperature +<!--159.png--><span class='pagenum'><a name="Page_159" id="Page_159">[159]</a></span> +corresponding with great pressures and in the +quantity of heat which must be absorbed by the walls +of the explosion-chamber. These two circumstances +are in themselves sufficient to produce spontaneous ignition +of excessively rich mixtures, compressed in an overheated +chamber unprovided with a sufficient circulation +of water. A third cause of premature ignition may also +be found in the old system of ignition which, in most +English engines, consists of a metallic or porcelain tube, +the interior of which communicates with the explosion-chamber, +an exterior flame being employed to heat the +tube to incandescence. In tubes of this type which are +not provided with a special ignition-valve, the time of +ignition is dependent only on the moment when the explosive +mixture, driven into the tube, comes into contact, +at the end of the compression stroke, with the incandescent +zone, thereby causing the ignition. This +very empirical method leads either to an acceleration +or retardation of the ignition, depending upon the +temperature of the tube, the position of the red-hot zone, +its dimensions, and the temperature of the mixture, +which is determined by the load of the engine. Although +this system, the only merit of which is its simplicity, +may meet the requirements of small engines, +there is not the slightest doubt that it is quite inapplicable +to those of more than 20 to 25 horse-power, for +in such engines greater certainty in operation is demanded. +Even if only the more improved of the two +types of hot-tube ignition be considered, with or without +valves, it must still be held that they are inapplicable +<!--160.png--><span class='pagenum'><a name="Page_160" id="Page_160">[160]</a></span> +to high compression engines. The ignition-valve +is the part which suffers most from the high temperature +to which it is subjected. Its immediate +proximity to the incandescent tube, and its contact +with the burning gas when it flares up, render +it almost impossible to employ any cooling arrangement. +Although with the exercise of great care it may +work satisfactorily in engines of normal pressure, it is +evident that it cannot meet the requirements of high pressure +engines, because the temperature of the compressed +mixture is such that the charge is certain to +catch fire by mere contact with the overheated valve. +In industrial engines of small size, premature ignition +has little, if any, effect except upon silent operation and +economic consumption. This does not hold true, however, +of large engines. Besides the inconveniences mentioned, +there is also the danger of breaking the cranks +or other moving parts. The inertia of these members is +a matter of some concern, because of their weight and +of the linear speed which they attain in large engines. +Some idea of this may be obtained when it is considered +that in a producer-gas or blast-furnace-gas engine having +a piston diameter of 24 inches and an explosive +pressure of 299 pounds per square inch, the force exerted +at the moment of explosion is about 132,000 +pounds. Naturally, engine builders have adopted the +most certain means of avoiding premature ignition and +its grave consequences.</p> + +<p>The method of ignition which at present seems to be +preferred to any other for producer-gas is that employing +<!--161.png--><span class='pagenum'><a name="Page_161" id="Page_161">[161]</a></span> +a break-spark obtained with the magneto apparatus +previously described. Some builders of large engines, +particularly desirous of assuring steadiness of running, +have provided the explosion-chamber with two independent +igniters. It may be that they have adopted +this arrangement largely for the purpose of avoiding +the inconveniences resulting from a failure of one of the +igniters, rather than for the purpose of igniting the +mixture in several places so as to obtain a more uniform +ignition and one better suited for the propagation of +the flame.</p> + +<p><b>The Governing of Engines.—</b>Various methods have +been adopted for the purpose of varying the motive +power of an engine between no load and full load, +still preserving, however, a constant speed of rotation. +These methods consist in changing either the quantity +or the quality of the mixture admitted into the cylinder. +Thus it may happen that an engine may be supplied:</p> + +<p>1. With a mixture constant in quality and in quantity;</p> + +<p>2. With a mixture variable in quality and constant +in quantity;</p> + +<p>3. With a mixture constant in quality and variable +in quantity.</p> + +<p>1. <i>Mixture Constant in Quality and Quantity.—</i>This +method implies the use of the hit-and-miss system of +admission, in which the number of admissions and explosions +varies, while the value or the composition of +each admitted charge remains as constant as the compression +itself (Fig. 34). This system has already been +<!--162.png--><span class='pagenum'>162</span> +referred to and its simplicity fully set forth. By its +use a comparatively low consumption is obtained, even +when the engine is not running at full load. On the +other hand, it has the disadvantage of necessitating the +employment of heavy fly-wheel to preserve cyclic regularity.</p> + +<p>2. <i>Mixture Variable in Quality and Constant in +Quantity.—</i>The governing system most commonly employed +to obtain a mixture variable in quality and constant +quantity is based upon the control of the gas-admission +valve by means of a cam having a conical +longitudinal section, as shown in Fig. 35. This cam, +commonly called a "conical cam," is connected with a +lever actuated from the governor. As the lever swings +under the action of the governor, the cam is shifted +along the half-speed shaft of the engine. The result is +that the gas-admission valve is opened for a longer or +shorter period.</p> + +<p>In another system a cylindrical valve is mounted +between the chamber in which the mixture is formed +and the gas-supply pipe, the valve being carried on the +same stem as the mixture-valve itself. The cylindrical +valve is displaced by the governor so as to vary the +quantity of gas drawn in with relation to the quantity +of air.</p> + +<p>When the engines are fed with producer-gas the +parts which have just been described should be frequently +inspected and cleaned; for they are only too +easily fouled.</p> + +<p>Engines thus governed should be run at high pressure +<!--163.png--><span class='pagenum'>163</span> +so as to insure the ignition of the producer-gas +mixtures formed when the position of the cam corresponds +with the minimum opening of the gas-valve. +Powerful governors should be employed, capable of +overcoming the resistance offered by the cylindrical +valve or the cam.</p> + +<p>It may often happen that variations in the load of the +engine render it necessary to actuate the air valve, so +as to obtain a mixture which will be ignited and exploded +under the best possible conditions.</p> + +<p>3. <i>Mixture Constant in Quality and Variable in +Quantity.</i>—In supplying an engine with a mixture constant +in quality and variable in quantity, the compression +does not remain constant. The quantity of mixture +drawn in by the cylinder may even be so far reduced +that the pressure drops below the point at which ignition +takes place. For that reason engines of this type +should be run at high pressures.</p> + +<p>The variation of the quantity of mixture may be +effected in various ways. The simplest arrangement +consists in mounting a butterfly-valve in the mixture +pipe, which valve is controlled by the governor and +throttles the passage to a greater or lesser degree. +A very striking solution of the problem consists in varying +the opening of the mixture-valve itself. To attain +this end the valve is moved by levers. The point of +application of one of these levers is displaced under +the action of the governor so as to vary the travel of +the valve within predetermined limits. Under these +conditions a mixture of constant homogeneity is introduced +<!--164.png--><span class='pagenum'>164</span> +into the cylinder, so proportioned as to insure +ignition even at low pressures.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_076a.jpg" width="600" height="323" alt="Fig. 76a." title="" /> +<span class="caption"><span class='smcap'>Fig. 76</span><i>a</i>.—Governing system for +producer-gas engines.</span> +</div> + +<p>In recent experiments conducted by the author it was +proved that with this governing system ignition still +takes place even though the pressure has dropped to +43 pounds per square inch. This system has the merit +of rendering it possible to employ ordinary governors +of moderate size, since the resistance to be overcome +at the point of application of the lever is comparatively +small. In the accompanying illustration the Otto +Deutz system is illustrated.</p> + +<hr class="ChapterTopRule" /> +<!--165.png--><p><span class='pagenum'><a name="Page_165" id="Page_165">[165]</a></span></p> +<h2><a name="CHAPTER_XI" id="CHAPTER_XI"></a>CHAPTER XI</h2> + +<div class="c3">PRODUCER-GAS</div> + +<p>It may here be not amiss to point out the differences +between illuminating gas and those gases which are +called in English "producer" gases, and in French +"poor" gases, because of their low calorific value.</p> + +<p><b>Street-Gas.—</b>This gas, the composition of which +varies with different localities, has a calorific value, +which is a function of its composition, and which varies +from 5,000 to 5,600 calories per cubic meter (19,841 to +24,896 B.T.U. per 35.31 cubic feet) measured at constant +pressure and corrected to 0 degrees C. (32 degrees +F.) at a pressure of 760 millimeters (29.9 inches of +mercury, or atmospheric pressure), not including the +latent heat of the water of condensation. The following +table gives the average volumetric composition of +illuminating gas in various cities:</p> + +<div class='center'> +<table border="1" cellpadding="4" cellspacing="0" summary="City gas composition in various places."> +<tr><td></td><td colspan='5'>Cities.</td></tr> +<tr><td></td> +<td>London.</td><td>Manchester.</td> +<td>New York.</td><td>Paris.</td> +<td>Berlin.</td></tr> +<tr><td>Hydrogen</td><td>48</td> +<td>46</td><td>40</td><td>52</td> +<td>50</td></tr> +<tr><td>Carbon monoxide</td><td>4</td> +<td>7</td><td>4</td><td>6</td> +<td>9</td></tr> +<tr><td>Methane</td><td>38</td><td>35</td> +<td>37</td><td>32</td><td>33</td></tr> +<tr><td>Various hydrocarbons</td><td>4</td> +<td>6</td><td>7</td><td>6</td> +<td>5</td></tr> +<tr><td>Carbon dioxide</td><td>...</td><td>4</td> +<td>3</td><td>...</td><td>2</td></tr> +<tr><td>Nitrogen</td><td>5</td><td>2</td> +<td>8</td><td>4</td><td>1</td></tr> +<tr><td>Oxygen</td><td>1</td><td>...</td> +<td>1</td><td>...</td><td>...</td></tr> +<tr><td> </td> +<td>100</td><td>100</td> +<td>100</td><td>100</td><td>100</td></tr> +</table></div> +<!--166.png--><p><span class='pagenum'><a name="Page_166" id="Page_166">[166]</a></span></p> + +<p>Furthermore, these constituents vary within certain +limits. This is also true of the calorific value. Experiments +made by the author have demonstrated that in +the same place at an interval of a few hours, variations +of approximately ten per cent. occur.</p> + +<p><b>Composition of Producer-Gases.—</b>The average +chemical composition of producer-gases varies with the +conditions under which they are generated and the nature +of the fuel. The following are the proportions of +its constituents expressed volumetrically:</p> + +<div class='center'> +<table border="1" cellpadding="4" cellspacing="0" summary="Producergas composition."> +<tr><td></td><td colspan='6'>Gas.</td></tr> +<tr><td></td><td>Blast Furnace.</td><td>Producer.</td> +<td>Mond.</td><td>Mixed (Fichet).</td> +<td>Water (Stache).</td> +<td>Wood (Riché).</td></tr> +<tr><td>Nitrogen and oxygen</td><td>60</td> +<td>59</td><td>42</td><td>50</td> +<td>5</td><td>1</td></tr> +<tr><td>Carbon monoxide</td><td>24</td> +<td>25</td><td>11</td><td>20</td> +<td>40</td><td>29</td></tr> +<tr><td>Carbon dioxide</td><td>12</td> +<td>5</td><td>16</td><td>7</td> +<td>4</td><td>11</td></tr> +<tr><td>Hydrocarbons</td><td>2</td> +<td>2</td><td>2</td><td>3</td> +<td>1</td><td>15</td></tr> +<tr><td>Hydrogen</td><td>2</td> +<td>9</td><td>29</td><td>20</td> +<td>50</td><td>44</td></tr> + +<tr><td> </td><td>100</td><td>100</td> +<td>100</td><td>100</td><td>100</td> +<td>100</td></tr> +<tr><td>Calorific value in calories.</td><td>950</td> +<td>1,100</td><td>1,400</td> +<td>1,300</td><td>2,400</td><td>2,960</td></tr> +<tr><td>Average weight of a cubic <br />meter in kilos</td> +<td>1.30</td><td>1.1</td><td>1.02</td> +<td>1.05</td><td>0.680</td><td>0.824</td></tr> +<tr><td>Or of a cubic foot in<br />pounds</td> +<td>0.008</td><td>0.007</td><td>0.006</td> +<td>0.0068</td><td>0.0042</td><td>0.0051</td></tr> +</table></div> + +<p>Blast-furnace gas has been used for generating power +by means of gas-engines for about ten years. At the +present time it is used in engines of very high power, +a discussion of which engines more properly belongs +to a work on metallurgy, and has no place, therefore, +in a manual such as this.</p> + +<p>Producer-gas, in the true sense of the term, is generated +in special apparatus either under pressure or by +<!--167.png--><span class='pagenum'><a name="Page_167" id="Page_167">[167]</a></span> +suction in a manner to be described in the following +chapters.</p> + +<p>Mond gas is produced in generators of the blowing +or pressure type from bituminous coal, necessitating the +employment of special purifiers and permitting the collection +of the by-products of the fractional distillation +of the coal. Mond gas plants are, therefore, rather +complicated and can be advantageously utilized only +for large engines. More exhaustive information can +be obtained from the descriptions published by the +builders of Mond gas generators.</p> + +<p>Mixed gas is generated in apparatus arranged so that +the retort is kept at a high temperature, thereby producing +a gas richer in hydrogen than that made by producers. +It should be observed that in practice the generators +at present used yield a producer-gas, the calorific +value of which fluctuates between 1,000 and 1,400 +calories per cubic meter (3,968 to 5,158 B.T.U. per +35.31 cubic feet); and the composition varies accordingly, +in the manner that has already been indicated +in the tables for producer-gas and mixed gas. There +is no necessity, therefore, for drawing a distinction between +these two qualities of gas.</p> + +<p>Water-gas should theoretically be composed of 50 +per cent. carbon monoxide and 50 per cent. hydrogen, +resulting from the decomposition of steam by incandescent +coal. In practice, however, it contains a +little nitrogen and carbon dioxide. The gas is obtained +from generators in which air is alternately blown in to +fan the fire and then steam to produce gas. Water-gas +<!--168.png--><span class='pagenum'><a name="Page_168" id="Page_168">[168]</a></span> +is employed in soldering on account of its reducing +properties and of the high temperature of its flame. +The great quantity of carbon monoxide which it contains +renders it very poisonous and exceedingly dangerous, +because it is generated under pressure. From the +economical standpoint, its generation is more expensive +than that of producer-gas, for which reason its +employment in gas-engines is hardly of much value.</p> + +<p>Wood-gas, the composition of which has already been +given, is generated in apparatus of the Riché type, the +principle of which consists in heating a cast retort +charged with any kind of fuel, namely wood, and vertically +mounted on a masonry base.</p> + +<p>This apparatus should be of particular interest to +the proprietors of sawmills, furniture factories, and the +like, since it offers a means of using the waste products +of their plants.</p> + +<p>The relatively high proportion of carbon monoxide +in producer-gas is objectionable from a hygienic standpoint, +so much so, indeed, that it has attracted the attention +of manufacturers. Carbon monoxide, the specific +gravity of which is 0.967, is a gas peculiarly poisonous +and dangerous. It cannot be breathed without baneful +effects, and is even more dangerous than carbonic-acid +gas, which eventually causes asphyxiation by reducing +the quantity of oxygen in the air. For this reason, it is +necessary to take the utmost precaution in efficiently and +continuously ventilating the rooms in which the gas-generators +and their accessories are installed. This +suggestion should be followed, above all, when the apparatus +<!--169.png--><span class='pagenum'><a name="Page_169" id="Page_169">[169]</a></span> +in question are installed in cellars and basements. +As a further precaution, where the plant is +rather large a workman should not be allowed to enter +the generator room alone.</p> + +<p>Blowing-generators, or those in which the gas is produced +under pressure, are more dangerous than suction-generators. +In the former a leaky joint may cause +the vitiation of the surrounding air as the producer-gas +escapes; in the suction apparatus the same fault simply +causes more air to be drawn in.</p> + +<p>Dr. Melotte recommends the following procedure +in cases of carbon monoxide asphyxiation:</p> + +<div class="center"><span class="smcap">Carbon Monoxide Asphyxiation</span></div> + +<p>Cases of poisoning by carbon monoxide are both frequent +and dangerous. The gas is extremely poisonous, +and all the more dangerous because it is odorless, colorless +and tasteless. When it comes into contact with the +blood, it forms a combination so stable that it is reacted +upon by the oxygen of the air only with difficulty. It +follows, therefore, that with each respiration of air +charged with carbon monoxide, a certain quantity of +blood is poisoned. In consequence of this, there is a +possibility of poisoning in open air.</p> + +<p><b>Symptoms.—</b>The symptoms observed will vary with +the manner in which the blood has been poisoned. +There are two ways in which this poisoning can occur. +The one depends upon whether the atmosphere contains +an excess of carbon monoxide; the other whether the +air breathed contains only traces of the gas. +<!--170.png--><span class='pagenum'><a name="Page_170" id="Page_170">[170]</a></span></p> + +<p><b>Gradual, Rapid Asphyxiation.—</b>At first a vague +sickness is felt, rapidly followed by violent headaches, +vertigo, anxiety, oppression, dimness of vision, beating +of the pulse at the temples, hallucinations, and an irresistible +desire to sleep. If at this stage the patient has a +sufficient idea of danger to prompt him to open a +window or door, he will escape death.</p> + +<p>In the second stage, the victim's legs are paralyzed, +but he can still move his arms and his head. The mind +still preserves its clearness, and in a measure assists the +further process of asphyxiation because of its impotency. +Then follow coma and death.</p> + +<p><b>Slow, Chronic Asphyxiation.—</b>Slow, chronic asphyxiation +is not infrequent. Its symptoms are often +difficult to detect. Poisoning is manifested by weakness, +cephalalgia, vomiting, pallor, general anemia, lassitude, +and local paralysis. If any of these symptoms +appear in the men who work in the vicinity of the producers, +immediate steps should be taken to prevent the +possibility of carbon monoxide asphyxiation.</p> + +<div class="center"><span class="smcap"> +First Aid in Cases of Carbon Monoxide Poisoning</span></div> + +<p>It has already been stated that the oxygen of the air +has no oxidizing effect upon blood contaminated by +carbon monoxide. Only a liberal current of pure +oxygen can oxidize the combination formed and render +hematosis possible. This liberal current can be obtained +from an oxygen tank of the portable variety, provided +with a tube carrying at its free end a mask which +<!--171.png--><span class='pagenum'><a name="Page_171" id="Page_171">[171]</a></span> +is held over the mouth and the nostrils. The absorption +of gas takes place by artificial respiration, which is +effected in several ways. The most practical of these +are the Sylvester and Pacini methods.</p> + +<p><b>Sylvester Method.—</b>The patient is laid on his back. +His arms are raised over his head and then brought +back on each side of the body. This operation is repeated +fifteen times per minute approximately. The +method is very frequently employed and is excellent in +its results.</p> + +<p><b>The Pacini Method.—</b>Four fingers are placed in +the pit of the arm, with the thumb on the shoulder. +The shoulder is then alternately raised and lowered, +producing a marked expansion of the chest. This +method is the more effective of the two. The movements +described are repeated fifteen to twenty times +each minute very rhythmically.</p> + +<p>One or the other of these two methods of treatment +should be immediately applied in serious cases. Certain +preliminary precautions should be taken in all +cases, however. The patient should be carried to a well-ventilated +and moderately heated room, stripped of his +clothes, and warmed by water-bottles and heated linen. +Reflex action should be excited, the peripheral nervous +system stimulated in order to contract the heart and the +respiratory muscles, and the precordial region cauterized. +In addition to this treatment, the region of the diaphragm +should be rubbed and pinched, the skin rubbed, +cold showers given, flagellations administered, urtications +(whipping with nettles) undertaken, the skin and +<!--172.png--><span class='pagenum'><a name="Page_172" id="Page_172">[172]</a></span> +the mucous membranes excited, the mucous membrane +of the nose and of the pharynx titillated with a feather +dipped in ammonia, alcohol, vinegar, or lemon juice. +Rhythmic traction of the tongue is effective when carried +out as follows: The tongue is seized with a forceps +and kept extended by means of a coarse thread. It is +then pulled out from the mouth sharply and allowed to +reenter after each traction. These movements should +be rhythmic and should be repeated fifteen to twenty +times a minute.</p> + +<p>All these efforts should be continued for several +hours. When the patient has finally been revived, he +should be placed in a warm bed. Stimulants such as +wine, coffee, and the like should be administered. If +the head should be congested, local blood-letting should +be resorted to and four or six leeches applied behind +the ears. It should be borne in mind that the various +steps enumerated are to be taken pending the arrival +of a physician.</p> + +<div class="center"><span class="smcap">Impurities of the Gases</span></div> + +<p>Most of the coal used in generating producer-gas +contains sulphur. Sulphuretted hydrogen is thus produced, +which mixes with the gas and imparts to it its +characteristic odor. In some gas-generators, purifiers +are employed in which sawdust mixed with iron salts +is utilized, with the result that a combination is formed +with the sulphuretted hydrogen, thereby removing it +from the producer-gas. In other forms of generators +<!--173.png--><span class='pagenum'><a name="Page_173" id="Page_173">[173]</a></span> +a more summary method of purification is adopted, so +that traces of sulphuretted hydrogen still remain. +Since this gas attacks copper, the employment of this +metal is not advisable for the following apparatus: +Generator (openings, cock for testing the gas); piping +(gas-pressure cocks, drain and pet cocks); engine (gas-admission +cock, lubricating joint in the cylinder, valves +and cocks of the compressed-air starting-pipe).</p> + +<p>The distillation of coal in generators results in the +formation of ammonia gas. This also has a corrosive +action on copper and its alloys; but owing to its great +solubility, it is eliminated by the waters of the "scrubber" +and does not reach the engine.</p> + +<div class="center"><span class="smcap">Production and Consumption</span></div> + +<p>The quantity of gas produced in most generators +varies from 6.4 to 8.2 pounds per cubic foot of raw coal +burnt in the generator. The engine consumes per +horse-power per hour 70 to 115 cubic feet of gas, depending +upon its richness.</p> + +<hr class="ChapterTopRule" /> +<!--174.png--><p><span class='pagenum'><a name="Page_174" id="Page_174">[174]</a></span></p> +<h2><a name="CHAPTER_XII" id="CHAPTER_XII"></a>CHAPTER XII</h2> + +<div class="c3">PRESSURE GAS-PRODUCERS</div> + +<p>As we have already seen, producer-gas as a fuel for +engines may be generated in two kinds of apparatus, the +one operating under pressure, and the other by suction.</p> + +<p><b>Dowson Gas-Producers.—</b>The first pressure-generators +were introduced by Dowson of London and +necessitated installations of quite a complicated nature. +Later improvements made by the designers contributed +much to the general employment of their system. +Many installations varying from 50 to 100 horsepower +and more may be found in the United Kingdom, +all of them made by Dowson. Indeed, for a long time +the name of Dowson was coupled with producer-gas +itself. The Dowson system necessitates the utilization +of anthracite or of comparatively hard coal, such as +that mined in Wales and Pennsylvania. Owing to the +necessity of employing this special quality of coal the +Dowson system and the systems that sprang from it +were burdened with cooling, washing, and purifying +apparatus, which complicated the installations to such +an extent that they resembled gas works. The generator +that took the place of the retort was fed with air +and steam, blown in under pressure, necessitating the +employment of a boiler. Furthermore, the production +<!--175.png--><span class='pagenum'>175</span> +of the gas under pressure necessitated the use of a gasometer +for its collection before it was supplied to the +engine-cylinder. Such Installations were evidently +costly, and were, moreover, difficult to maintain in +proper working order. Nevertheless, there are many +cases in which they must be industrially employed. +<!--176.png--><span class='pagenum'>176</span></p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_077.jpg" width="600" height="307" alt="Fig. 77." title="" /> +<span class="caption"><span class='smcap'>Fig. 77.</span>—A complete Dowson producer-gas plant.</span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_078.jpg" width="600" height="244" alt="Fig. 78." title="" /> +<span class="caption"><span class='smcap'>Fig. 78.</span>—A Simplex producer-gas plant.</span> +</div> +<!--177.png--><p><span class='pagenum'><a name="Page_177" id="Page_177">[177]</a></span></p> + +<p>Among these may be cited works in which producer-gas +is employed as a furnace fuel or as a soldering or +roasting medium. Still other cases are those in which +the producer-gas must be piped to some distance from +a central generating installation to various engines, +in the manner rendered familiar in gas-lighting practice.</p> + +<p>Most pressure gas-generators have been copied from +the original type invented by Dowson. These include +a generator in which the gas is produced; an injector +fed by a boiler; a fan or a compressor by means of +which a mixture of steam and air is blown under the +generator-furnace; washing apparatus termed "scrubbers"; +gas-purifying apparatus; and a gas-holder +(Fig. 77).</p> + +<p><b>Generators.—</b>The generator consists of a retort made of refractory clay, +vertically mounted, and cylindrical or conical in form. This retort is +protected on its exterior by a metal jacket with an intermediate layer +of sand which serves to reduce the heat lost by radiation. The fuel is +charged through the top of the retort, which is provided with a double +closure in order to prevent the entrance of air during the charging +operation. The generator rests on a grid arranged at the base of the +retort, upon which grid the ashes fall. The outlet of the injector-pipe +opens into the ash-pit, and this injector constantly supplies a mixture +of steam and air. The mixture is generally superheated by passing it +through a coil arranged in the fire-box of the boiler, in the generator, +or in the outlet for burnt gases. Sometimes the +<!--178.png--><span class='pagenum'><a name="Page_178" id="Page_178">[178]</a></span> air is subjected to a +preliminary heating by recuperating in some way the waste heat of the +apparatus.</p> + +<p>The chief features in the arrangement of generators which have received +the attention of manufacturers are the following: Good distribution of +the fuel in charging; easy descent of the fuel; reduction of the +destructive action of the clinkers on the walls; means for cleaning the +grate without interfering with the generation of gas; prevention of +leakage. Many devices have been employed to fulfil these requisites.</p> + +<p>A perfect distribution of the fuel during charging is attained chiefly +by the form of the hopper, and of its gate, which is generally conical. +In most apparatus the gate opens toward the interior of the generator, +and the inclination of its walls causes a uniform scattering of the fuel +in the retort. It is all the more necessary to disperse the fuel in this +manner when the cross-section of the retort is small compared with its +height.</p> + +<p><i>The facility of the fuel's</i> descent is dependent largely upon the +nature and the size of the coal employed. Porous coal gives better +results than dense and compact coal. It is therefore preferable to +employ screened coal free from dust in pieces each the size of a +hazel-nut. The various sections given to the interior, including as they +do cylindrical forms, truncated at the summit or the base, partially +truncated toward the base and the like, would lead to the conclusion +that this question is not of the importance which some writers would +have us believe. Still, it must be considered that if the fuel drops +slowly, its prolonged detention within +<!--179.png--><span class='pagenum'><a name="Page_179" id="Page_179">[179]</a></span> the walls of the hopper and its +transformation into fusible slag may result in a disintegration of the +refractory lining of the furnace.</p> + +<p>The quantity of steam injected, greater or less, according to the nature +of the fuel, renders it possible to obtain friable slags and +consequently to prevent grave injury to the retort. Red-ash coal is in +general fusible, containing as it does some iron. Its temperature of +fusion varies between 1,832 to 2,732 degrees F.</p> + +<p><i>Cleanliness</i> is most important so far as the operation of the generator +is concerned. It should be possible to scrape the generator during +operation without changing the composition of the gas, when the +incandescent zone is chilled, or an excess of air is introduced, or the +steam-injector be momentarily thrown out of operation. Mechanical +cleaners with movable grates or revolving beds have the merit of causing +the ashes to drop without interfering with the operation of the +apparatus. The same meritorious feature is characteristic of ash-pits +having water-sealed joints.</p> + +<p>Pressure gas-generators need not be as perfectly gas-tight as suction +apparatus. Leakage of gas, which is usually manifested by a +characteristic odor, results in a loss of consumption and renders the +air unfit to breathe.</p> + +<p>A generator should be provided in its upper part with openings through +which a poker can easily be introduced in order to shake up the fuel and +to dislodge the clinkers which tend to form and which cause the +principal defects in operation, particularly with fuels that tend to +swell, cake, and adhere to the furnace walls +<!--180.png--><span class='pagenum'><a name="Page_180" id="Page_180">[180]</a></span> when heated. Many +apparatus, moreover, are provided with lateral openings having mica +panes through which the progress of combustion can be observed (Fig. +79).</p> + +<div class="figcenter" style="width: 319px;"> +<img src="images/fig_079.jpg" width="319" height="600" alt="Fig. 79." title="" /> +<span class="caption"><span class='smcap'>Fig. 79.</span>—Fichet-Heurtey producer with +rotating bed-plate.</span> +</div> + +<p><b>Air-Blast.—</b>The system by which air and steam are injected necessitates +the employment of a steam-boiler of 75 pounds pressure. This method of +blowing, which is rather complicated, has the disadvantage of varying +<!--181.png--><span class='pagenum'><a name="Page_181" id="Page_181">[181]</a></span> +in feed with the pressure of the steam in the boiler, which pressure is +not easily maintained at a given number of pounds per square inch. +Moreover, when more or less resistance is offered by the fuel in the +generator the quantity of air which is injected is likely to be +diminished in quantity while the quantity of steam remains the same. The +result is a change in speed which follows from the modification of the +proportions of the two elements. For these reasons some manufacturers +have resorted of late years to the employment of fans and blowers.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_080.jpg" width="600" height="155" alt="Fig. 80." title="" /> +<span class="caption"><span class='smcap'>Fig. 80.</span>—Koerting blower.</span> +</div> + +<p><b>Blowers.—</b> The fans or blowers employed vary considerably in +arrangement. Most of them are based on the Koerting system (Fig. 80), +and comprise essentially (1) a tube through which the steam is supplied +under pressure, and (2) a cylindro-conical blast-pipe. The tube is +placed in the axis of the blast-pipe at its outer opening. As it escapes +under pressure the steam is caught in the blast-pipe and draws with it a +certain quantity of air, which can be regulated. It is important that +these injection blowers should operate in such a manner that the +pressure and the feed of air and steam can be controlled.</p> + +<p><b>Fans.—</b>Mechanical blowers have the advantage of +<!--182.png--><span class='pagenum'><a name="Page_182" id="Page_182">[182]</a></span> dispensing with the +employment of steam under pressure and the consequent installation of a +boiler (Fig. 78). Driven by the engine itself or from some separate +source of power, these apparatus are easily placed in position, require +no great amount of attention, and utilize but little energy. They are +either of the centrifugal type or of the rotary type, exemplified in the +Root blower (Fig. 81). The latter system has the advantage of high +efficiency, and of enabling comparatively high pressures—19 to 27 +inches of water—to be attained, which, however, are used only for +special fuels, such as lignite, peat, and the like. The air supplied by +the blower, before reaching the fire-box, is superheated, either before +or after it is charged with steam.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_081.jpg" width="600" height="525" alt="Fig. 81." title="" /> +<span class="caption"><span class='smcap'>Fig. 81.</span>—Root blower.</span> +</div> + +<p><b>Compressors.—</b>In some installations air is supplied by compressor under +the high pressure of 70 to 90 pounds per square inch, and seem well +adapted to the production of a gas of good quality. Moreover, neither +<!--183.png--><span class='pagenum'><a name="Page_183" id="Page_183">[183]</a></span> +tar nor ammoniacal waters are produced. The Gardie producer may be +considered typical of this class of apparatus (Fig. 82). The chief +feature of this producer is to be found in simple washing and purifying +apparatus. It may be well to state here that the compression of air at +high pressure occasions some complications, and a considerable +expenditure of power.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_082.jpg" width="600" height="398" alt="Fig. 82." title="" /> +<span class="caption"><span class='smcap'>Fig. 82.</span>—Gardie producer.</span> +</div> + +<p><b>Exhausters.—</b>Some designers have invented devices which draw gas into +the generator whence it is supplied to the engines, these suction +apparatus being connected with the blowers or used separately. But with +the exception of a few special instances, such arrangements are not +widely used—at least not for the production of motive power alone.</p> + +<p>Whatever may be the arrangement employed for the +<!--184.png--><span class='pagenum'><a name="Page_184" id="Page_184">[184]</a></span> introduction of a +mixture of air and steam under the grate of the generator, the +blast-pipe as a general rule discharges toward the center of the +apparatus. Still, in large producers it becomes desirable to provide a +means for varying the quantity of air and steam within wide limits so as +to regulate the heat of the fire. For that reason several outlets are +symmetrically arranged below the fuel.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_083.jpg" width="600" height="513" alt="Fig. 83." title="" /> +<span class="caption"><span class='smcap'>Fig. 83.</span>—Sawdust purifier.</span> +</div> + +<p><b>Washing and Purifying.—</b>In pressure producers the gas is generally +washed and purified with much more care than in suction apparatus. Given +a sufficient pressure, the gas can be driven through the different +apparatus and the spaces between the material which they contain without +any difficulty. The gases emerge from the generator highly heated, and +this heat is used either to warm the injection water or to generate the +steam fed to the furnace. The gases then enter the +<!--185.png--><span class='pagenum'><a name="Page_185" id="Page_185">[185]</a></span> washing apparatus, +which most frequently consists of a succession of contrivances in which +the gas is washed either by causing it to bubble up through the water, +or by subjecting it to superficial friction against a sheet of water, or +by systematically circulating it in a mass of continuously besprinkled +inert material. The object of washing is to remove the dust contained in +the gas and to precipitate it in the form of a slime which can be +removed by flushing.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_084.jpg" width="600" height="474" alt="Fig. 84." title="" /> +<span class="caption"><span class='smcap'>Fig. 84.</span>—Moss or fiber purifier.</span> +</div> + +<p>Physical purification thus begun is completed by passing the gas through +a filtering bed consisting of fiber, sawdust, or moss (Figs. 83 and 84). +Chemical purification if it is necessary, is effected by means of +calcium hydrate, iron oxide, or, still better, by a mixture of lime and +iron sulphate. This filtering material must necessarily be renewed after +it is exhausted. +<!--186.png--><span class='pagenum'><a name="Page_186" id="Page_186">[186]</a></span></p> + +<div class="figcenter" style="width: 369px;"> +<img src="images/fig_085.jpg" width="369" height="600" alt="Fig. 85." title="" /> +<span class="caption"><span class='smcap'>Fig. 85.</span>—Combined gas-holder and washer.</span> +</div> + +<p><b>Gas-Holder.—</b>The gas-holder is composed essentially of a tank and a +bell. Sometimes, for the purpose of simplifying the apparatus, the tank +is so arranged as to take the place of a washer or scrubber (Fig. 85). +The bell should be provided with mechanism which, when the bell is full, +automatically diminishes or stops the generation of gas. It is advisable +to provide the +<!--187.png--><span class='pagenum'><a name="Page_187" id="Page_187">[187]</a></span> bell with a blow or flap valve opening toward the +interior. If, therefore, it should happen that the gas supply is cut off +while the engine still continues to run, the suction of the engine will +not draw the water from the tank of the gas-holder.</p> + +<p>When engines are employed the horse-power of which does not exceed 50, +it is sometimes customary to use the water of the tank (placed at a +higher elevation than the engine) to cool the cylinder. In this manner +the cost of installing special reservoirs is saved. If such an +arrangement be employed, however, the quantity of water contained in the +tank should be at least double that ordinarily contained in reservoirs. +If this precaution be not observed, the water may become excessively +heated and expand the gas in the bell.</p> + +<p>The volume of the bell of the gas-holder should preferably be not less +than about 3 cubic feet per effective horse-power of the engine to be +supplied. Under these circumstances the bell acts as a +pressure-regulator, assures a sufficient homogeneity of the remaining +gas, and renders it possible to supply the engine during the short +intervals in which it is necessary to stop the blast to poke the fire. +But if the engine consumes 60 to 80 cubic feet of producer-gas per +horse-power per hour, the bell must be very much larger in size if the +generation of gas is to be checked for some time.</p> + +<p>It may be well to recall here that coal is not the only fuel which lends +itself to the generation of gas suitable for driving engines, but that +some generators are able to utilize lignite, peat, and the like. In +others, straw, +<!--188.png--><span class='pagenum'><a name="Page_188" id="Page_188">[188]</a></span> wood, shavings and sawdust, tannery waste, and other +organic matter is burnt with an efficiency very much higher than that +which they would give in the fireboxes of steam-boilers.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_086.jpg" width="600" height="337" alt="Fig. 86." title="" /> +<span class="caption"><span class='smcap'>Fig. 86.</span>—Otto Deutz lignite-producer.</span> +</div> + +<p><b>Lignite and Peat Producers.—</b>Lignite and peat generators (Fig. 86) +cannot operate on the suction principle because of the resistance +offered to the passage of gas by the layer of fuel. This resistance is +considerable and extremely variable. Consequently, lignite and peat +generators must operate on the pressure principle by utilizing a blast +of air or a steam injector, depending upon the amount of water contained +in the lignite. As a general rule a Root blower operating at a pressure +of 8 to 27 inches of water, depending upon the quality of the lignite, +is employed. These generators are not to be recommended for powers less +than 50 horse-power, for the cost of the apparatus becomes too great. +<!--189.png--><span class='pagenum'><a name="Page_189" id="Page_189">[189]</a></span></p> + +<p>The best lignite is that which, after combustion, leaves a fine ash and +no agglomerated clinker. Lignite has the peculiarity of forming dust +which ignites very easily when air is admitted into the generator. For +this reason the generator should not be scraped during operation, in +order to avoid the production of a flame which may escape from the +apparatus.</p> + +<p>The scrubber is simply a column without coke, and is provided with an +interior sprinkler. The coke is too rapidly clogged with tar. Much of +this tar is deposited in a chamber which precedes the gas-holder. +Several quarts of tar may be tapped from the chamber daily.</p> + +<p>The gas-holder serves merely to regulate the production of gas. The +pipes leading to the engine should be cleaned several times each month, +in order to remove the thin layer of tar which is deposited within them.</p> + +<p>There are many kinds of lignite, and the gas-generator should be +constructed to meet the peculiar requirements of the variety employed. +The layer of fuel should be such in thickness that the gas as it emerges +from the generator has a temperature of about 77 degrees F. This is the +temperature of the gas which leaves the scrubber in the case of +anthracite-generators. If the lignite contains much water, the greater +part is retained in the washer by the gas in the form of drops. +Sometimes the water drips through the grate of the generator. +Lignite-generators may also be operated with peat, and even with town +refuse, with slight modifications. +<!--190.png--><span class='pagenum'><a name="Page_190" id="Page_190">[190]</a></span> +The consumption per horse-power per +hour is 3.3 pounds of lignite containing 2,400 calories (9,424.9 +B.T.U.). In order to generate the same power with a boiler and +steam-engine, 8.8 pounds would be required. An engine driven unloaded +with fuel furnished by a lignite-generator will consume 50 per cent. of +the weight of the fuel required at full load. This depends upon the +proportion of water contained in the lignite and on losses of heat by +radiation from the generator. In street-gas engines running without +load, the absorption is 20 per cent., in anthracite-generators 40 per +cent. of the consumption at full load.</p> + +<p>Passing now to the utilization of wood, of which something has already +been said in Chapter XI, two entirely distinct processes are +successfully employed in apparatus of the Riché type, these processes +depending upon the form of the wood used—whether, in other words, the +wood be consumed in the form of sticks or blocks or in the form of +chips, sawdust, bark, and the like, all of them the wastes of factories +in which wood is used.</p> + +<p><b>Distilling-Producers.—</b>If the wood consists of logs, it is burnt in a +generator comprising a fire-box and a distilling retort. The fire-box is +charged with ordinary coal which serves to heat the retort to redness. +The wood is discharged through the top of the retort, and the gas, +produced by the distillation, escapes through the bottom and passes to +the washing apparatus. The base of the retort is heated to about 1,652 +degrees F., while at the top this temperature is reduced to 752 degrees +<!--191.png--><span class='pagenum'>191</span> +F. The wood thus treated is transformed into charcoal, which is a +by-product of some value.</p> + +<div class="figcenter" style="width: 330px;"> +<img src="images/fig_087.jpg" width="330" height="600" alt="Fig. 87." title="" /> +<span class="caption"><span class='smcap'>Fig. 87.</span>—Riché distilling-producer.</span> +</div> + +<p>The lower part of this cast retort (Fig. 87) is lined with charcoal, the +residue of previous distillations. The wood which is introduced in the +upper part of the retort is distilled in the chamber. The retort is held +by its own weight in a socket on the foot, which socket is lined with a +special refractory cement, made of silicate, asbestos forming the joint. +The products +<!--192.png--><span class='pagenum'><a name="Page_192" id="Page_192">[192]</a></span> +of combustion, issuing from the furnace, pass by way of +the flue to the lower part of the casing, and raise the temperature of +the retort and the charcoal it contains to that of a cherry red (1,652 +degrees F.). These products of combustion then float to the upper part +of the casing and heat the top of the retort to a temperature of about +752 degrees F., in which part the wood or the wooden waste to be +distilled is enclosed. Thence the products of combustion pass through a +horizontal flue, provided with a damper, into a collecting flue by which +they are led to the smoke-stack. The products of distillation formed in +the chamber, having no outlet at the top of the retort, must traverse +the zone filled with incandescent carbon. The condensible products are +conducted as permanent gases (carbonic-acid gas in the state of carbon +monoxide) and are collected in the receptacle, after having passed the +funnel and the bell of the purifying apparatus.</p> + +<p>A gas-furnace is formed by grouping in a single mass of masonry a +certain number of elements of the kind just described. It is essential +that the retorts should be vertically placed, that they be made only of +cast metal and not of refractory clay, and, finally, that their diameter +be not much more than 10 inches, which size has been found most +expedient in practice. The gas collected in the bell or in one or more +of the receptacles passes into the gasometer and then into the service +pipes. If 2.2 pounds of wood be distilled by burning in the furnace <sup>8</sup>⁄<sub>9</sub> +of a pound of coal of average quality or 2.2 pounds of wood (either +sawdust or waste), 24.5 to 28 +<!--193.png--><span class='pagenum'><a name="Page_193" id="Page_193">[193]</a></span> +cubic feet of gas will be generated +having a thermal value of 3,000 to 3,300 calories per cubic meter +(11,904 to 13,094 B.T.U. per 35.31 cubic feet), and a residue 44 pounds +of charcoal will be left.</p> + +<p>In practice only the wood of commerce containing in the green state 20 +to 40 per cent. of water, depending upon the variety, is used. Hornbeam +contains the least water (18 per cent.), while elmwood and spruce +contain the most (44 to 45 per cent.).</p> + +<p>The blast apparatus of the generator being started, the gas is supplied +under pressure. By reason of its permanent composition and its richness, +it is an excellent substitute for street-gas in incandescent lighting, a +good furnace fuel reducing agent.</p> + +<p><i>Producers Using Wood Waste, Sawdust, and the Like.—</i>If waste wood in +the form of shavings, sawdust, straw, bark, and the like, should be +employed, a still higher efficiency is obtained with self-reducing +generators of the Riché type.</p> + +<p><i>Combustion-Generators.—</i>In combustion-generators (Fig. 88) the fuel is +burnt and not distilled. The generator comprises two distinct elements. +The first is the generator proper, in which the combustion takes place. +Upon it is placed a hopper or fuel supply box. The Second element is the +reducer, in which by an independent process the reduction of the +carbonic-acid gas, the dissociation of the steam, and the transformation +of the hydrocarbons takes place. The generator is provided at its base +with a grate having oblique bars in tiers, which grate is furnished with +a channel in which the +<!--194.png--><span class='pagenum'><a name="Page_194" id="Page_194">[194]</a></span> + water for the generation of hydrogen flows. On a +level with this grate, at the opposite side, is a flue communicating +with the reduction column of coke. The incandescent zone of the +generator should not extend above the level of the grate. Instead of +passing through the layers of fresh fuel and out by way of the top, the +gas generated flows directly into the reduction column where it heats +the coke to incandescence. The high temperature to which the coke is +subjected, coupled with the injection of air, effects useful reactions. +This additional air, however, is not used if the fuel is free from all +products of distillation.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_088.jpg" width="600" height="251" alt="Fig. 88." title="" /> +<span class="caption"><span class='smcap'>Fig. 88.</span>—Riché combustion-producer.</span> +</div> + +<p>Experience has shown that gas of 1,000 to 1100 calories per cubic meter +(3,968 to 4,365 B.T.U. per 35.31 cubic feet), which heat content is +necessary to develop one horse-power per hour, can be obtained with 3.96 +pounds of wood in the form of shavings and sawdust containing 30 per +cent. of water. The corresponding quantity of coke consumed in the +reduction column is +<!--195.png--><span class='pagenum'><a name="Page_195" id="Page_195">[195]</a></span> +insignificant, and may be placed at about 0.112 +pounds per horse-power per hour.</p> + +<p>It has been proven in actual practice that, both in the distilling and +combustion types of apparatus, the wood, either in the green state or in +the form of saw-mill waste, may contain as much as 60 per cent. of +water. Either of the two systems can be operated under pressure with an +air-blast, in which case a gas-holder and bell must be employed. The gas +as it passes from the generator to the gas-holder is conducted through a +cooler and washer and through a moss filter, which removes traces of the +products that may have escaped the distillation.</p> + +<p><b>Inverted Combustion.—</b>With a few exceptions the pressure-generators +which have been described, as well as suction gas-producers which will +be later discussed, are fed with anthracite coal or with coke. They +cannot be operated with moderately soft or bituminous coal. For this +reason they limit the employment of producer-gas engines. Manufacturers +have long sought generators in which any fuel whatever can be consumed.</p> + +<p>Among the producers which seem to overcome the objections cited to a +certain degree, are those which are based on the principle of inverted +combustion. These apparatus embody the ideas of Ebelmen, the products of +distillation being decomposed by passing them over layers of +incandescent fuel.</p> + +<!--196.png--><p><span class='pagenum'>196</span></p> +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_089.jpg" width="600" height="268" alt="Fig. 89." title="" /> +<span class="caption"><span class='smcap'>Fig. 89.</span>—Deschamps inverted-combustion producer.</span> +</div> + +<p>Many writers place in the class of inverted combustion producers, +apparatus of the Riché, Thwaite, and Duff type, in which this idea is +also carried out. Riché +<!--197.png--><span class='pagenum'>197</span>employs +an independent incandescent mass to +reduce the products of distillation of another mass. Thwaite employs two +vessels which serve alternately as distilling retorts and reducing +columns. Duff draws in the products of distillation for the purpose of +blowing them under the fire. All these generators can hardly be said to +be of the inverted combustion type.</p> + +<div class="figcenter" style="width: 329px;"> +<img src="images/fig_090.jpg" width="329" height="600" alt="Fig. 90." title="" /> +<span class="caption"><span class='smcap'>Fig. 90.</span>—Fangé-Chavanon inverted-combustion +producer.</span> +</div> +<!--198.png--><p><span class='pagenum'><a name="Page_198" id="Page_198">[198]</a></span></p> + +<p>The generators of Deschamps (Fig. 89) and of Fangé and Chavanon (Fig. +90), on the other hand, are producers in which the combustion is really +inverted, and which are worked continuously. The air enters at the upper +part of the retort, passes through the entire mass of fuel, carrying +with it the distilled volatile products, and when the mixture reaches +the incandescent zone, chemical reactions occur that result in the +production of a gas entirely free from tar and other impurities.</p> + +<hr class="ChapterTopRule" /> +<!--199.png--><p><span class='pagenum'><a name="Page_199" id="Page_199">[199]</a></span></p> +<h2><a name="CHAPTER_XIII" id="CHAPTER_XIII"></a>CHAPTER XIII</h2> + +<h3>SUCTION GAS-PRODUCERS</h3> + +<p>The high cost and the complicated nature of the pressure gas-generators +which have just been discussed have led manufacturers to attempt in some +other way the generation of producer-gas intended for operating motors.</p> + +<p>Several inventors, among whom we will mention Bénier and A. Taylor (in +France), made some praiseworthy although not immediately very successful +attempts to simplify the manufacture of producer-gas.</p> + +<p><b>Advantages.—</b>In these systems the suction occasioned by the motor itself +has taken the place of a forced draft, produced in the generator by an +air-injector or a fan, so that the gas, instead of being stored under +pressure in a gas-holder, is kept in the apparatus under a pressure +below that of the atmosphere.</p> + +<p>As the device for producing a draft by means of boiler pressure or of a +fan, and the gas-holder, are dispensed with, the result is a saving, +first in the cost of installation, consumption, and floor space. +Furthermore, the cooler and washer are supplanted by a single scrubber.</p> + +<p>Manufacturers have succeeded in devising apparatus remarkable for the +simplicity of the processes employed +<!--200.png--><span class='pagenum'><a name="Page_200" id="Page_200">[200]</a></span> and yielding economical results +which would never be obtained with pressure-generators employing +gas-holders and boilers, considering that the boiler alone calls for a +consumption of from 15 to 30 per cent. of the total amount of coal used +for making the gas.</p> + +<p>The best results obtained by the author with pressure gas-producers have +indicated a consumption of not much less than 1 to 1<sup>1</sup>⁄<sub>4</sub> pounds of +anthracite per horse-power per hour at the motor, while with +suction-generators, under similar conditions and with the same grade of +fuel, he has repeatedly found a consumption of from <sup>9</sup>⁄<sub>10</sub> pounds per +effective horse-power per hour. In either case, the gas obtained +developed between 1,100 and 1,300 calories (4,365 and 5,158 B.T.U. per +35.31 cubic feet) if produced from anthracite yielding from 7,500 to +8,000 calories (29,763 to 31,746 B.T.U.) per 2.2 pounds.</p> + +<p>The suction apparatus will also work very well with inferior coal +containing up to 6 to 8 per cent. of volatile matter and from 8 to 10 +per cent. of ash. This great advantage added to all the others explains +the favorable reception which European manufacturers at once gave to +suction-producers. The petroleum engine itself will find a serious +competitor in the new system.</p> + +<p>As regards the possibility of employing suction gas generators with +respect to the somewhat peculiar properties of the fuel, it may be said +at the outset that coke from gas works yielding from 6,000 to 6,500 +calories (22,911 to 24,995 B.T.U.) and also charcoal are perfectly +available. +<!--201.png--><span class='pagenum'><a name="Page_201" id="Page_201">[201]</a></span></p> + +<p>One horse-power per hour is obtained with a consumption of 1.1 to 1.3 +pounds of coke.</p> + +<p>Blast-furnace coke may be used in case of need, but its employment is +not to be recommended on account of the sulphides it contains, which +sulphides, being carried along by the gas, are liable to form sulphuric +acid with the steam, the corrosive action of which would soon destroy +the cylinder and other important parts of the engine.</p> + +<p><b>Qualities of Fuel.—</b>Anthracite coal is, upon the whole, so far the best +available fuel for generators. However, it should possess certain +qualities which will now be briefly indicated.</p> + +<p>In suction gas-generators, above all, it is important that no harmful +resistance should be opposed to the passage of the air and of the gas +produced. It is therefore necessary to employ coal of a size that will +answer the foregoing condition, without being too expensive.</p> + +<p>The size of the pieces, to a certain extent, determines the price; and +with coal of the same properties, pieces 1.1 to 2 inches may cost 1.4 of +the price for the ordinary size of 0.59 to 0.98 inches, which is very +well adapted for gas-generators. This is the size of a hazel-nut.</p> + +<p>Moreover, it will be advisable to select the dryest coals, containing a +minimum of volatile matter and having no tendency to coke or to cohere, +in order that the volatilized products may not by distillation obstruct +the interstices through which the gases must pass. For the same reason +coal which breaks up and becomes pulverized +<!--202.png--><span class='pagenum'>202</span> +under the action of the +fire is not to be recommended. The coal should also be such as to avoid +the formation of arches which would interfere with the proper settling +of the fuel during its combustion. It may be stated as a rule that, with +coal that does not cohere, the content of volatile matter should not +exceed 5 to 8 per cent.</p> + +<p>Coal which contains more than 10 to 15 per cent. of ash should not be +used, for the reason that it chokes up and obstructs generators in which +the dropping and discharge of the ashes is done automatically, a fact +which should not pass unnoticed. The furnace cannot be cleaned safely +with a fire of this kind, where combustion takes place in an enclosed +space, without hindering the production of gas. Here again a point may +be raised very much in favor of suction gas-producers. In a good +generator, the ash-pit can be cleaned and the fire stoked without +interrupting the liberation of the gas drawn in and without appreciably +impairing the quality of the gas. These considerations are of importance +so far as the gas-generator itself is concerned. Other conditions which +should be noticed affect the engine fed by the generator, the grade of +coal used, and the purification of the gas obtained from it.</p> + +<p>Unless special chemical cleaners and purifiers are employed, thereby +complicating the plant, the coal utilized should yield as little tar as +possible during distillation; for the tendency of the tar to choke up +the pipes and to clog the valves is one of the chief causes of defective +operation of producer-gas engines. +<!--203.png--><span class='pagenum'><a name="Page_203" id="Page_203">[203]</a></span></p> + +<p>Tar changes the proper composition of the explosive mixture. When it +catches fire in the cylinder it causes premature ignition, which is so +dangerous in large engines.</p> + +<p>From what has been said in the foregoing, it follows that, in the +present state of the art, the satisfactory operation of gas-generators +depends no longer on the use of pure anthracite, such as Pennsylvania +coal in America and Welsh coal in England, containing an amount of +carbon as high as 90 to 94 per cent. and having a thermal value of +33,529 B.T.U. On the contrary, good dry coal yielding from 29,763 to +31,746 B.T.U. is quite suitable for the generation of producer-gas.</p> + +<p>A final, practical advantage which speaks in favor of a generator and +motor plant as compared with a steam-engine, is the small amount of +water required. Apart from the water used for cooling the engine, which +may be used over and over again if cooled, any water, whether it forms +scale or deposits, may be employed for cooling and washing the gas in +the scrubber.</p> + +<p>According to the author's personal experience, an average of 3.3 gallons +of water per effective horse-power per hour is sufficient for this +purpose. This is about one-half of the amount required by a +non-condensing slide-valve engine of from 15 to 30 horse-power. The +difference in the consumption of water is quite important in city +plants, where water is rather expensive as a rule.</p> + +<p><b>General Arrangement.—</b>A suction gas-generator +<!--204.png--><span class='pagenum'><a name="Page_204" id="Page_204">[204]</a></span> +plant of the character we +have been discussing is shown in Fig. 91.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_091.jpg" width="600" height="264" alt="Fig. 91." title="" /> +<span class="caption"><span class='smcap'>Fig. 91.</span>—Engine and suction gas-producer.</span> +</div> + +<p>The apparatus <i>A</i> is the generator proper, in which combustion takes +place. The gas produced passes into the apparatus <i>B</i> through a series +of tubes, to be conveyed to the washer <i>C</i>. In the apparatus <i>B</i>, which +is the vaporizer, the water admitted at the top under atmospheric +pressure is vaporized by contact with a series of tubes, heated by the +gas coming from the generator. The steam, together with air, is drawn +into the lower part of the generator to support combustion. This +vaporizer is provided with an overflow for the outlet of the water which +has not been vaporized. The producer-gas pipe which leads from the +vaporizer to the washer has a branch <i>D</i>, for the temporary escape to +the atmosphere of the gas produced before and after the operation of the +engine. In the washer, as the drawing shows, the gas enters at the +bottom and leaves at the top to pass to the gas expansion-chamber <i>E</i> +and thence to the motor. The gas thus passes through the body of +<!--205.png--><span class='pagenum'><a name="Page_205" id="Page_205">[205]</a></span> coke +in the opposite direction to the wash water, which then flows to the +waste-pipe. The coke and the water free the gas not only from the dust +carried along, but from the ammonia and other impurities contained in +the gas.</p> + +<p>When firing the generator, a small hand ventilator <i>G</i> is used for +blowing in air to fan the fire. The gas obtained at first, being +unsuitable for combustion, is allowed to escape through the branch <i>D</i>. +After injecting air for about 10 to 15 minutes, the engine can be +started after closing the branch <i>D</i>. The suction of the engine itself +will then gradually bring about the proper conditions for its regular +running, and after a quarter of an hour or half an hour the gas is rich +enough to run the engine under a full load.</p> + +<p>The apparatus just described is the original type, upon which many +improvements have been made for the purpose of securing a uniform gas +production and of diminishing the interval of time elapsing between the +firing of the generator and the running of the engine under a full load.</p> + +<p>Each of the elements of this apparatus—to wit, the generator, +vaporizer, super-heater, and washer—have been modified and improved +more or less successfully by the manufacturers; and in order that the +reader may perceive the merits and the drawbacks of the various +arrangements adopted, the most important ones will be separately +discussed.</p> + +<p><b>Generator.—</b>With respect to the general arrangement of parts, generators +may be divided into two classes: +<!--206.png--><span class='pagenum'><a name="Page_206" id="Page_206">[206]</a></span></p> + +<p>First.—Generators with internal vaporizers, such as the Otto Deutz and +Wiedenfeld generators.</p> + +<div class="figcenter" style="width: 271px;"> +<img src="images/fig_092.jpg" width="271" height="600" alt="Fig. 92." title="" /> +<span class="caption"><span class='smcap'>Fig. 92.</span>—Old type of Winterthur producer.</span> +</div> + +<p>Second.—Generators with external vaporizers, such as the Taylor, +Bollinckx, Pintsch, Kinderlen, Benz, Wiedenfeld, Hille, and Goebels +generators. +<!--207.png--><span class='pagenum'><a name="Page_207" id="Page_207">[207]</a></span></p> + +<p><b>Cylindrical Body.—</b>The generator consists essentially of a mantle made +of sheet-iron or cast-iron and containing a refractory lining which +forms a retort, a grate, and an ash-pit. In the small size apparatus the +cast-iron mantle is often used, whereas in large sizes the mantle is +made of riveted sheet-iron so as to reduce its weight and its cost. In +the latter case the linings are securely riveted or bolted.</p> + +<p>The Winterthur generator (Figs. 92 and 93), the Taylor generator (Fig. +94), and the Benz generator (Fig. 97), are made of cast-iron; the +Wiedenfeld generator (Fig. 95), the Pintsch generator (Fig. 96), are +made of sheet-iron; the Bollinckx (Fig. 98) is made partly of sheet-iron +and partly of cast-iron.</p> + +<p>The different parts of a generator, if made of sheet-iron, are held +together by means of angle-irons forming yokes, and a sheet of asbestos +is interposed. If the parts are made of cast-iron, they are connected +after the manner of pipe-joints and packed with compressed asbestos. +This latter way of assembling the parts presents the advantage of +allowing them to be dismembered readily. Therefore, it allows the +several parts to expand freely and facilitates the securing of tight +joints. This last consideration is exceedingly important, particularly +for the joints which are beyond the zone in which the distillation of +the fuel takes place. Any entrance of air through these joints would +necessarily impair the quality of the gas, either by mingling therewith, +or by combustion. The air so admitted would also be liable to form an +explosive mixture which might +<!--208.png--><span class='pagenum'>208</span> become ignited in case of a premature +ignition of the cylinder charge during suction or through some other +cause.</p> + +<div class="figcenter" style="width: 374px;"> +<img src="images/fig_093.jpg" width="374" height="600" alt="Fig. 93." title="" /> +<span class="caption"><span class='smcap'>Fig. 93.</span>—New type of Winterthur producer.</span> +</div> +<!--209.png--><p><span class='pagenum'>209</span></p> + +<div class="figcenter" style="width: 297px;"> +<img src="images/fig_094.jpg" width="297" height="600" alt="Fig. 94." title="" /> +<span class="caption"><span class='smcap'>Fig. 94.</span>—The A. Taylor producer.</span> +</div> + +<div class="figcenter" style="width: 308px;"> +<img src="images/fig_095.jpg" width="308" height="600" alt="Fig. 95." title="" /> +<span class="caption"><span class='smcap'>Fig. 95.</span>—Wiedenfeld producer.</span> +</div> + +<div class="figcenter" style="width: 276px;"> +<img src="images/fig_096.jpg" width="276" height="600" alt="Fig. 96." title="" /> +<span class="caption"><span class='smcap'>Fig. 96.</span>—Pintsch producer.</span> +</div> +<!--210.png--><p><span class='pagenum'>210</span></p> + +<div class="figcenter" style="width: 266px;"> +<img src="images/fig_097.jpg" width="266" height="600" alt="Fig. 97." title="" /> +<span class="caption"><span class='smcap'>Fig. 97.</span>—Benz producer.</span> +</div> + +<div class="figcenter" style="width: 514px;"> +<img src="images/fig_098.jpg" width="514" height="600" alt="Fig. 98." title="" /> +<span class="caption"><span class='smcap'>Fig. 98.</span>—Bollinckx producer.</span> +</div> +<!--211.png--><p><span class='pagenum'><a name="Page_211" id="Page_211">[211]</a></span></p> + +<div class="figcenter" style="width: 305px;"> +<img src="images/fig_099.jpg" width="305" height="600" alt="Fig. 99." title="" /> +<span class="caption"><span class='smcap'>Fig. 99.</span>—Lencauchez producer.</span> +</div> + +<p><b>Refractory Lining.—</b>The interior lining of the generator should be made +of refractory clay of the best quality. It would seem advisable, in +order to facilitate repairs, to employ retorts made of pieces held +together instead of retorts made of a single piece. In the first case +the assembling should preferably be made by means of refractory cement, +and the inner surface +<!--212.png--><span class='pagenum'><a name="Page_212" id="Page_212">[212]</a></span> +should be covered with a coating so as to form a +practically continuous stone surface.</p> + +<div class="figcenter" style="width: 426px;"> +<img src="images/fig_100.jpg" width="426" height="600" alt="Fig. 100." title="" /> +<span class="caption"><span class='smcap'>Fig. 100.</span>—Goebels producer.</span> +</div> + +<p>Some manufacturers, in order to allow for the renewal of the part most +liable to be burnt, employ at the bottom of the tank a refractory +moulded ring (Lencauchez, Fig. 99).</p> + +<p>It is always advisable to place between the shell or +<!--213.png--><span class='pagenum'>213</span> mantle of the +generator and the refractory lining a layer of a material which is a bad +conductor of heat as, for instance, asbestos or sand, in order to avoid +as much as possible loss of heat due to external radiation (Fig. 100).</p> + +<div class="figcenter" style="width: 399px;"> +<img src="images/fig_101.jpg" width="399" height="600" alt="Fig. 101." title="" /> +<span class="caption"><span class='smcap'>Fig. 101.</span>—Pierson producer.</span> +</div> +<!--214.png--><p><span class='pagenum'><a name="Page_214" id="Page_214">[214]</a></span></p> + +<p><b>Grate and Support for the Lining.—</b>These parts, +owing to their contact with the ashes and the hot embers, +are liable to deteriorate rapidly. It is therefore +indispensable that they should be removable and easily +accessible, so that they may be renewed in case of need. +From this point of view, grates composed of independent +bars would appear to be preferable. The +clearance between the bars depends, of course, on the +kind of ashes resulting from the different grades of +fuel. It is advisable to design the grate so that the free +passage for the air is about 60 to 70 per cent. of the +total surface.</p> + +<p>In generators having a cup-shaped ash-pit, containing +water (Fig. 95), the grate and the base of the retort +are less liable to burn than in apparatus having dry +ash-pits. Certain apparatus, such as those of Lencauchez +(Fig. 99), Pierson (Fig. 101), and Taylor (Fig. +94), have no grates; the fuel is held in the retort by the +ashes, which form a cone resting on a sheet-iron base, +easy of access for cleaning and from which the fuel +slides down gradually.</p> + +<p>The Pierson generator (Fig. 101) is provided with +a poker comprising a central fork, which is worked +with a lever, in order to stir the fire from below without +entirely extinguishing the cone of ashes.</p> + +<p>In some apparatus in which a grate is used (Fig. 92), +a space is left between the grate and the support of the +retort. This arrangement has the merit of allowing +only finely divided and completely burnt ashes to pass +to the ash-pit. Moreover, a large surface grate can be +<!--215.png--><span class='pagenum'><a name="Page_215" id="Page_215">[215]</a></span> +employed, thus facilitating the passage of the mixture +of air and steam.</p> + +<div class="figcenter" style="width: 385px;"> +<img src="images/fig_102.jpg" width="385" height="600" alt="Fig. 102." title="" /> +<span class="caption"><span class='smcap'>Fig. 102.</span>—Kiderlen producer.</span> +</div> + +<p>The space above mentioned is provided with a cleaning-door +through which cinder and slag may be removed.</p> + +<p>In other apparatus the grate rests either on the support +of the refractory lining, as in the old type invented +<!--216.png--><span class='pagenum'><a name="Page_216" id="Page_216">[216]</a></span></p> + +<p>by Wiedenfeld (Fig. 95), or upon a projection embedded +in the lining, as, for instance, in the Kiderlen +(Fig. 102) and Pintsch generators (Fig. 96).</p> + +<p>In the Riché apparatus (Fig. 103) there is, besides +the ordinary grate, a grate with tiers on which the fuel +spreads. This grate consists of wide, hollow bars containing +water. It should be noted that the apparatus is +of the blower type.</p> + +<div class="figcenter" style="width: 594px;"> +<img src="images/fig_103.jpg" width="594" height="600" alt="Fig. 103." title="" /> +<span class="caption"><span class='smcap'>Fig. 103.</span>—Riché combustion-producer.</span> +</div> + +<p>An interesting arrangement is found in Bénier's generator +(Fig. 104). This consists of a grate formed of +projections cast around a cylinder which can be turned +about its axis. The finely divided ashes which are retained +<!--217.png--><span class='pagenum'><a name="Page_217" id="Page_217">[217]</a></span> +in the spaces between these projections are thus +carried into the ash-pit, and those which adhere to the +metal are scraped away by a metallic comb fastened to +the lower part of the apparatus. The "Phœnix" generator +(Fig. 105) is fitted with a grate having a +mechanical cleaning device, worked by a lever from the +outside.</p> + +<div class="figcenter" style="width: 315px;"> +<img src="images/fig_104.jpg" width="315" height="600" alt="Fig. 104." title="" /> +<span class="caption"><span class='smcap'>Fig. 104.</span>—Bénier producer.</span> +</div> + +<!--218.png--><p><span class='pagenum'>218</span></p> +<div class="figcenter" style="width: 323px;"> +<img src="images/fig_105.jpg" width="323" height="600" alt="Fig. 105." title="" /> +<span class="caption"><span class='smcap'>Fig. 105.</span>—Phœnix producer.</span></div> + +<p><b>Ash-Pit.—</b>The ash-pits are exposed to the destructive +<!--219.png--><span class='pagenum'>219</span> +effects of heat and moisture, and should preferably be +constructed of cast-iron, since sheet-steel is liable to +corrode quickly.</p> + +<div class="figcenter" style="width: 411px;"> +<img src="images/fig_106.jpg" width="411" height="600" alt="Fig. 106." title="" /> +<span class="caption"><span class='smcap'>Fig. 106.</span>—Otto Deutz producer.</span> +</div> + +<p>In most apparatus the ash-pit is hermetically sealed, +and the air for supporting combustion enters below the +<!--220.png--><span class='pagenum'><a name="Page_220" id="Page_220">[220]</a></span> +grate through a pipe leading from the heater or the +vaporizer. This arrangement seems best adapted to +prevent the leakage of gas which tends to take place by +reaction after each suction stroke of the engine.</p> + +<p>Ash-pits formed as water-cups, such as the Deutz +(Fig. 106), the Wiedenfeld (Fig. 95), and the Bollinckx +(Fig. 98), are fed by the overflow from the +vaporizer. These ash-pits are themselves provided +with an overflow consisting of a siphon-tube forming a +water-seal.</p> + +<p>Besides providing protection to the grate and other +parts by this sheet of water, a larger proportion of the +heat radiated from the furnace is utilized for the production +of steam which contributes to enrich the gas. +The doors of the ash-pits and their fittings are likewise +exposed to a rapid deterioration.</p> + +<p>For this reason these parts should be very strongly +made, either of cast-iron or cast-steel. Furthermore, +they should, at joint surfaces, be connected in an air-tight +manner, which may be attained by carefully finishing +the engaging surfaces of the frame and the door +proper, or by cutting a dovetail groove in one of the +sides of the frame which is packed with asbestos and +adapted to receive a sharp edged rib on the other part.</p> + +<p>The pintles of the hinges should also be carefully +adjusted so that the joint members of the door shall remain +true. Hinges with horizontal axes seem to be +preferable in this respect to those having vertical axes. +As a means of closing the door, the arrangement here +shown (Fig. 107) seems to assure a proper engagement +<!--221.png--><span class='pagenum'><a name="Page_221" id="Page_221">[221]</a></span> +of the joint surfaces. It consists of a yoke which straddles +the door, and which, on the one hand, swings about the +hinge, and on the other hand engages a movable +hoop. A screw, fastened to the yoke, serves to tighten +the door by pressure on its center. This screw can also +be fastened to the end of the yoke (Fig. 108).</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_108.jpg" width="600" height="242" alt="Fig. 109." title="" /> +<span class="caption"><span class="smcap">Figs. 107-108.</span>—Fire-box doors.</span> +</div> + +<p>It is very advantageous to provide in each door a +hole closed by an air-tight plug, so that in case of +need a tool may be introduced for cleaning the grate. +In this manner the grate may be cleaned without +opening doors and without causing a harmful entrance +of air.</p> + +<p>The door of the furnace, particularly, should be provided +with an iron counter-plate held by hinged bolts +(Fig. 109); or, better still, this door should be so constructed +that it can be lined with refractory material to +protect it against the radiated heat of the fire.</p> + +<p><b>Charging-Box.—</b>Like the other parts of the generator +the construction of which has been discussed above, +the charging-box should be absolutely air-tight. +<!--222.png--><span class='pagenum'><a name="Page_222" id="Page_222">[222]</a></span></p> + +<p>On account of their greater security, preference +should be given to double closure devices, which form +a sort of preliminary chamber, owing to which the filling +of the generator is made in two operations. The +first operation consists in filling the preliminary chamber +after opening the outer door. Upon closing this +outer door, the second operation is performed, which +consists in moving the inner door so as to cause the fuel +in the preliminary chamber to drop into the generator. +Stress has been laid on the greater safety of this type of +charging-box for the reason that, with devices having a +single charging-door, a sudden gust of air may rush +in at the time of charging the furnace, and bring about +an explosion very dangerous to the workman entrusted +with stoking the furnace.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_109.jpg" width="600" height="248" alt="Fig. 109." title="" /> +<span class="caption"><span class='smcap'>Fig. 109.</span>—Door with refractory lining.</span> +</div> + +<p>The closure is generally simply a removable cover, +or may be a lid swinging about a hinge having a horizontal +or vertical axis.</p> + +<p>As regards the inner door, which is of great importance, +in order to insure an air-tight joint, there are +three chief types of closure: +<!--223.png--><span class='pagenum'><a name="Page_223" id="Page_223">[223]</a></span></p> + +<ul><li>1. The Lift-Valve.</li> +<li>2. The Slide-Valve.</li> +<li>3. The Cock.</li></ul> + +<p><b>The Lift-Valve.—</b>The lift-valve is formed by a disk +of conical or spherical shape moved up and down by +means of a lever having a counter-weight for adjustment. +The valve is used in the Winterthur (Fig. 92) +and Bollinckx (Fig. 98) generators.</p> + +<p>This device serves as an automatic closure and insures +a tight joint irrespective of wear. Moreover, it presents +the advantage that, at the moment of opening, it distributes +the fuel evenly in the generator; but on the +other hand, it has the drawback of not allowing the +fuel to be examined or shaken through the charging-box. +In apparatus provided with this kind of valve, it +is therefore advisable to furnish the upper part of the +generator with agitating holes closed by an air-tight +slide.</p> + +<p><b>Slide-Valve.—</b>The slide-valve closure consists of a +smooth-finished metallic plate movable below the +charging-box proper. Operated as it is from the outside, +it is evident that the slightest play, the wearing of +the pivot, or the weight of the charge, will form spaces +between the plate and its seat through which air may +rush in.</p> + +<p>Furthermore, the manipulation of the slide-valve +may be interfered with if too much fuel is put in the +generator.</p> + +<p>The valve or damper may move parallel to itself or +swing about the operating axis. The Taylor apparatus +<!--224.png--><span class='pagenum'><a name="Page_224" id="Page_224">[224]</a></span> +(Fig. 94) and the Bénier apparatus (Fig. 104) are +provided with such valves.</p> + +<p>The Pintsch generator (Fig. 96) is provided with a +device which, properly speaking, is not a damper, but +which consists of two boxes movable about a vertical +axis and arranged to be displaced alternately above the +shaft to effect the charging. This system effects only +a single closure, but explosions are scarcely to be feared +with an apparatus of this kind, owing to the considerable +height of fuel contained between the charging +opening and the gas-producing zone.</p> + +<p><b>Cock.—</b>The cock is applied particularly in the modern +apparatus of the Otto Deutz Co. (Fig. 106) and +the Pierson generator (Fig. 101). It consists of a large +cast-iron cone, having an operating handle and an +opening. The cone moves in a sleeve formed by the +charging-box.</p> + +<p>This arrangement appears to be preferable to the +others on account of its simplicity and of the ease with +which it can be taken apart for cleaning. Moreover, +the fuel can be poked directly through the feed-hopper. +In apparatus provided with a cock, it is advisable to +place on the outside cover a mica pane through which +the condition of the fuel may be examined without +danger.</p> + +<p><b>Feed-Hopper.—</b>Below the charging-box is arranged, +as a rule, a hopper tapered conically downward. This +part of the generator should serve only as a storage +chamber for fuel. It can therefore be made of cast-iron, +and has the advantage of being removable, easily +<!--225.png--><span class='pagenum'><a name="Page_225" id="Page_225">[225]</a></span> +replaced, and of allowing ready access to the retort for +the purposes of examination and repair.</p> + +<p>The annular space surrounding this feed-hopper generally +forms a chamber for receiving the gas produced, +as in the Winterthur (Fig. 92), the Bollinckx (Fig. +98), and the Taylor apparatus (Fig. 99).</p> + +<p>In generators having an internal vaporizing-tank, +this tank itself serves as a feed-hopper, which is the +case in the Deutz apparatus (Fig. 106) and Wiedenfeld +generator (Fig. 95).</p> + +<p><b>Connection of Parts.—</b>In order to facilitate the +thorough cleaning of the retort, preference is given to +removable charging-boxes and feed-hoppers. These +are features of apparatus of the Bollinckx type (Fig. +98), in which the charging-box is secured to the generator +by means of its yoke and by catches provided +with knobs, and also of apparatus of the Winterthur +kind (Fig. 92), having a charging-box pivoted about +a vertical axis, or apparatus of the Duplex type (Fig. +110), in which the charging-box can swing about a +horizontal hinge.</p> + +<p><b>Air Supply.—</b>We have seen that, when starting the +generator, the gas is produced with the aid of a fan. +This fan may be operated mechanically, but is generally +operated by hand.</p> + +<p>It is customary to convey the air-blast through a pipe +leading to the ash-pit, as in the Winterthur apparatus +(Fig. 92). Often, however, the air supply pipe is directly +branched on that which leads from the vaporizer +to the ash-pit, as in the Deutz apparatus (Fig. +<!--226.png--><span class='pagenum'><a name="Page_226" id="Page_226">[226]</a></span> +106). In this case a set of valves or dampers permits +the disconnection of the fan or its connection with the +ash-pit.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_110.jpg" width="600" height="529" alt="Fig. 110." title="" /> +<span class="caption"><span class='smcap'>Fig. 110.</span>—Duplex charging-hopper.</span> +</div> + +<p>In some apparatus an air inlet is provided immediately +adjacent to the ash-pit. This arrangement is +faulty for the reason that it gives rise to gaseous emanations +which take place by reaction after each suction +stroke of the engine. Furthermore, it is advisable that +the air supplied below the ash-pit be as hot as possible. +For this reason the employment of preheaters is desirable. +The dry air forced in by the fan stimulates combustion, +and the hot gas produced and mixed with +smoke escapes through a separate flue, generally arranged +beyond the vaporizer and serving as a chimney. +This chimney should in all cases be extended to the +outside of the building, and should never terminate in +<!--227.png--><span class='pagenum'>227</span> +a brick chimney or similar smoke-flue. The direct +escape of such gas and smoke through a telescopic +chimney above the charging-box has been generally +abandoned in modern structures.</p> + +<div class="figcenter" style="width: 262px;"> +<img src="images/fig_111.jpg" width="262" height="600" alt="Fig. 111." title="" /> +<span class="caption"><span class='smcap'>Fig. 111.</span>—Bollinckx flue +and scrubber.</span> +</div> + +<div class="figcenter" style="width: 175px;"> +<img src="images/fig_112.jpg" width="175" height="600" alt="Fig. 112." title="" /> +<span class="caption"><span class='smcap'>Fig. 112.</span>—Winterthur flue +and air-reheater.</span> +</div> +<!--228.png--><p><span class='pagenum'><a name="Page_228" id="Page_228">[228]</a></span></p> + +<p>The escape-pipe mentioned, being branched on the +gas-pipe leading to the engine, should be capable of +disconnection when desired, by a thoroughly tight system +of closure. For this purpose, some employ a simple +cock (Bollinckx, Fig. 111), a three-way cock, a set of +cocks, or, still better, a double valve, as in the Winterthur +apparatus (Fig. 112) and the Deutz apparatus +(Fig. 113). A double seated valve is also used, as is +the case in the Benz generator (Fig. 114).</p> + +<div class="figcenter" style="width: 268px;"> +<img src="images/fig_113.jpg" width="268" height="600" alt="Fig. 113." title="" /> +<span class="caption"><span class='smcap'>Fig. 113.</span>—Otto Deutz flue.</span> +</div> + +<div class="figcenter" style="width: 190px;"> +<img src="images/fig_114.jpg" width="190" height="600" alt="Fig. 114." title="" /> +<span class="caption"><span class='smcap'>Fig. 114.</span>—Benz flue.</span> +</div> +<!--229.png--><p><span class='pagenum'><a name="Page_229" id="Page_229">[229]</a></span></p> + +<p><b>Vaporizer-Preheaters.—</b>As has been stated before, +there are vaporizers internal or external, relatively to +the generator.</p> + +<p><b>Internal Vaporizers.—</b>The Deutz apparatus (Fig. +106), for example, consists of an annular cast-iron tank +mounted above the retort of the generator.</p> + +<p>The hot gases given off by the burning fuel travel +around this tank and vaporize the water which it contains. +The air drawn in by the suction of the engine +enters through an opening located above the tank, +travels over the surface of the water which is being +vaporized, and thus laden with steam passes to the +ash-pit.</p> + +<p>The tank in question is supplied with water by means +of a cock having a sight feed, located on the outside, +and the level is kept constant by means of an overflow +tube leading to the ash-pit. It is well to bend this tube +and to place a funnel on its lower member. The +amount of overflow may thus be regulated.</p> + +<p>These vaporizers are simple and take up little room; +but they are open to the apparently well-founded objection +that they heat up slowly and require a considerable +time to produce the steam necessary to enrich the gas, +this being due to the relatively large mass of cast-iron +and the amount of water contained therein.</p> + +<p>The Pierson vaporizer (Fig. 101) and the Chavanon +vaporizer (Fig. 115) both consist of an annular tank +forming the base of the generator. Steam is formed +near the outlet of the ashes, which, as has been described +above, leads to the outer air. The development of +<!--230.png--><span class='pagenum'><a name="Page_230" id="Page_230">[230]</a></span> +steam is regulated by mechanical means controlled by +the suction of the engine.</p> + +<div class="figcenter" style="width: 394px;"> +<img src="images/fig_115.jpg" width="394" height="600" alt="Fig. 115." title="" /> +<span class="caption"><span class='smcap'>Fig. 115.</span>—Chavanon producer.</span> +</div> + +<p><b>External Vaporizers.—</b>External vaporizers are generally +formed by a cylinder with partitions constituting +two series of chambers. In one of these the hot gases +<!--231.png--><span class='pagenum'><a name="Page_231" id="Page_231">[231]</a></span> +from the generator travel, and in the others the water to +be vaporized is contained.</p> + +<div class="figcenter" style="width: 314px;"> +<img src="images/fig_116.jpg" width="314" height="600" alt="Fig. 116." title="" /> +<span class="caption"><span class='smcap'>Fig. 116.</span>—Taylor vaporizer.</span> +</div> + +<div class="figcenter" style="width: 261px;"> +<img src="images/fig_117.jpg" width="261" height="600" alt="Fig. 117." title="" /> +<span class="caption"><span class='smcap'>Fig. 117.</span>—Deutz vaporizer.</span> +</div> + +<p><b>Tubular Vaporizers.—</b>Different types of tubular +vaporizers are manufactured. The vaporizer with a +series of tubes, as in Taylor's apparatus (Fig. 116), +Deutz's old model (Fig. 117), or with single tube like +Pintsch's generator (Fig. 118), is formed by three compartments +separated by two tube sheets or by plates +which are connected by tubes.</p> + +<p>In some cases the gases pass within the tubes, while +the water to be vaporized surrounds them; as in the +<!--232.png--><span class='pagenum'><a name="Page_232" id="Page_232">[232]</a></span> +Pintsch apparatus (Fig. 118), and Taylor apparatus +(Fig. 116), Benz (Fig. 119), and Koerting generators +(Fig. 120).</p> + +<div class="figcenter" style="width: 359px;"> +<img src="images/fig_118.jpg" width="359" height="600" alt="Fig. 118." title="" /> +<span class="caption"><span class='smcap'>Fig. 118.</span>—Pintsch vaporizer and scrubber.</span> +</div> + +<p>In other cases, the water lies inside and the gas outside. +In this latter case, a longitudinal baffle is employed +to compel the gases to heat the tubes in their +whole length, as in the Deutz producer (Fig. 117). In +a general way it may be said that such a series of tubes +<!--233.png--><span class='pagenum'><a name="Page_233" id="Page_233">[233]</a></span> +presents the disadvantage of becoming clogged up +rapidly by the deposit of lime salts contained in water.</p> + +<div class="figcenter" style="width: 250px;"> +<img src="images/fig_119.jpg" width="250" height="600" alt="Fig. 119." title="" /> +<span class="caption"><span class='smcap'>Fig. 119.</span>—Benz vaporizer.</span> +</div> + +<div class="figcenter" style="width: 385px;"> +<img src="images/fig_120.jpg" width="385" height="600" alt="Fig. 120." title="" /> +<span class="caption"><span class='smcap'>Fig. 120.</span>—Koerting vaporizer.</span> +</div> + +<p>If the set of tubes consists of fire-tubes, the deposit +will form on the outer surface, that is, on a portion not +accessible for cleaning. From this point of view, +water-tubes are preferable, as they allow the deposit or +scale to be removed through the tubular heads or plates. +On the other hand, such water-tubes have the drawback +that their exterior surfaces are readily covered +with pitch and soot. The tubular vaporizers of the +<!--234.png--><span class='pagenum'><a name="Page_234" id="Page_234">[234]</a></span> +Field type (Bollinckx, Fig. 98) are composed of a +single sheet-iron tube or shell, in which the tubes are +arranged, dipping into a chamber through which the +hot gases pass. This arrangement insures a rapid production +of steam, but the Field tubes are even more +liable than the others to become covered with deposits.</p> + +<p>It will be seen that these types of vaporizers should +all present the following features: easy access, small +quantity of the body of water undergoing vaporization, +and large heating surface with small volume.</p> + +<p>The use of copper or brass tubes should be strictly +avoided, as they would be quickly corroded by the +action of the ammonia and hydrogen sulphide contained +in the gas.</p> + +<p><b>Partition Vaporizers.—</b>Partition vaporizers comprise +a cylindrical shell, generally made of cast-iron +and having a double wall in which the water to be +vaporized circulates. The gas coming from the generator +passes into the central portion, where it comes in +contact with a hollow baffle, also containing water +(Wiedenfeld, Fig. 121). Vaporizers of this kind are +strong, simple, and easily cleaned.</p> + +<p><b>Operation of the Vaporizers.—</b>The general purpose +of vaporizers, whatever their construction may be, +is to produce steam under atmospheric pressure, by +utilizing the heat of the generator gases immediately +after their production, or, as in the Chavanon system, +by utilizing the heat radiated from the furnace.</p> + +<p>The air drawn by the engine through the generator +generally passes through the vaporizers and becomes +<!--235.png--><span class='pagenum'>235</span> +laden with a certain amount of steam which it carries +along. The amount thus taken up depends chiefly upon +the temperature and the amount of gases coming from +the generator, so that the greater the amount drawn into +the engine, the more energetic will the vaporization be, +and the richer the gas will become. It will be understood +that when a generator is working at its maximum +production, the interior temperature is highest and +most favorable to the decomposition of the largest +amount of steam.</p> + +<div class="figcenter" style="width: 292px;"> +<img src="images/fig_121.jpg" width="292" height="600" alt="Fig. 121." title="" /> +<span class="caption"><span class='smcap'>Fig. 121.</span>—Wiedenfeld vaporizer.</span> +</div> +<!--236.png--><p><span class='pagenum'><a name="Page_236" id="Page_236">[236]</a></span></p> + +<p>It follows that with the very simple vaporizers which +have been reviewed, a practically automatic regulation +is obtained. However, some manufacturers have +deemed it advisable to regulate the amount of steam +more accurately, and to make it exactly proportionate +to the power developed by the motor. Thus in the +Winterthur gas-producer (Figs. 92 and 112) the manufacturers +have omitted the vaporizer proper, and use +instead an air-heater and a super-heater for air and +steam.</p> + +<p>The heater is formed by a cast-iron box having two +compartments, through one of which the hot gases from +the generator pass, while in the other the air intended +to support combustion travels. At the inlet of the +super-heater a pipe terminates, which feeds, drop by +drop, water supplied by a feed device to be described +presently. This water is vaporized immediately upon +contact with the wall of the super-heater and is carried +along with the air contained in it.</p> + +<p>The super-heater comprises a hollow ring-shaped +cast-iron piece arranged in the chamber of the generator, +in which the gases are developed, and is thus heated +to a high temperature. The mixture of air and steam +circulates in this super-heater before traveling to the +ash-pit.</p> + +<p>The feeder of the Winterthur gas-generator (Fig. +122) is composed of a receptacle having the shape of a +tank or basin containing water and located below a +closed cylindrical box. In this box a piston moves, +which is provided at its lower end with a needle-valve. +<!--237.png--><span class='pagenum'>237</span> +The upper portion of the box communicates with the +gas-suction pipe through a small tube. At each suction +stroke of the engine, according to the force of the suction, +the needle-valve piston rises more or less and thus +allows a variable amount of water to pass.</p> + +<div class="figcenter" style="width: 480px;"> +<img src="images/fig_122.jpg" width="480" height="600" alt="Fig. 122." title="" /> +<span class="caption"><span class='smcap'>Fig. 122.</span>—Winterthur feeders.</span> +</div> + +<p>This apparatus—and all those based on the same +principle—presents the advantage of proportioning the +amount of water to the work of the engine; but in view +of its rather sensitive operation it must be kept in perfect +repair and carefully watched. Obviously, should +the water contain impurities, the needle-valve will bind +<!--238.png--><span class='pagenum'><a name="Page_238" id="Page_238">[238]</a></span> +or the orifices will be obstructed, and thus the feeding +of the water will be interrupted. This will not only result +in the production of a poorer gas, but will lead to +greater wear of the grates, which in this case are not +sufficiently cooled by the introduction of steam.</p> + +<div class="figcenter" style="width: 371px;"> +<img src="images/fig_123.jpg" width="371" height="600" alt="Fig. 123." title="" /> +<span class="caption"><span class='smcap'>Fig. 123.</span>—Hille producer.</span> +</div> + +<p><b>Air-Heaters.—</b>The preliminary heating of the air +appears to be of great utility for keeping up a good fire. +This heating is very easily accomplished, and is generally +effected by utilizing a portion of the waste heat +of the gases, a procedure which also has the advantage +of cooling the gases before they pass through the washing +apparatus. +<!--239.png--><span class='pagenum'><a name="Page_239" id="Page_239">[239]</a></span></p> + +<p>The heating of the air for supporting combustion +takes place either before the addition of steam (Hille's +generator, Fig. 123), or after the mixture as in Wiedenfeld's +apparatus (Fig. 95). In the first case, the air +passes through a sheet-iron shell concentric with the +basin of the generator, is there heated by the radiated +heat, and is conveyed to the ash-pit by a tube into which +leads the steam-supply pipe extended from the vaporizer. +In the second type of heater, the mixture of air +and steam is super-heated during its passage through an +annular piece arranged in the ash-pit of the generator.</p> + +<div class="figcenter" style="width: 400px;"> +<img src="images/fig_124.jpg" width="400" height="386" alt="Fig. 124." title="" /> +<span class="caption"><span class='smcap'>Fig. 124.</span>—Benz dust-collector.</span> +</div> + +<p><b>Dust-Collectors.—</b>Dust-collectors are generally +placed between the generator and the scrubber or +washer. They may be formed of baffle-board arrangements +against which the gases laden with dust impinge, +causing the dust to be thrown down into a box provided +with a cleaning opening (Benz, Fig. 124, and Pintsch, +Fig. 118).</p> + +<p>Some collectors are formed either by the vaporizer +itself, terminating at its base in a tube which dips into +water and forms a water-seal, as in the Wiedenfeld generator +(Fig. 121), or by a water-chamber into which +the gas-supply tube slightly dips (Bollinckx, Fig. 111). +<!--240.png--><span class='pagenum'><a name="Page_240" id="Page_240">[240]</a></span> +With this arrangement, the gas will bubble through the +water and will be partly freed of the dust suspended in +it. These water-chambers are generally fed by the +overflow from the spray of the scrubber. There is thus +produced a continuous circulation by which the dust, +in the form of slime, is carried toward the waste-pipe or +sewer.</p> + +<p><b>Cooler, Washer, Scrubber.—</b>Some manufacturers +cool the gas in a tower with water circulation. Most +manufacturers, however, simply cool the gas in the +washer or scrubber. This apparatus comprises a cylindrical +body of sheet-iron or cast-iron formed of two +compartments separated by a wooden or iron grate or +perforated partition. The upper compartment up to +a certain level contains either coke, glass balls, stones, +pieces of wood, and the like. The top of the compartment +is provided with a water supply in the nature of +a sprinkler or spray nozzle. The lower compartment +of the scrubber serves to collect the wash-water which +has passed through the substance filling the tower. An +overflow in the shape of a siphon, provided with a water +seal, carries the water to the waste-pipe either directly +or after it has first passed through the dust collector.</p> + +<p>The gas drawn in enters the washer in the lower compartment +either above the water level (Deutz, Fig. +125; Winterthur, Fig. 126), or through an elbow +which dips slightly into the water (Benz, Fig. 127; +Fichet and Heurtey producer, Fig. 128).</p> + +<p>The gas passes through the grate or partition which +supports the material filling the tower, and travels +<!--241.png--><span class='pagenum'>241</span> +through the interstices in a direction opposite to that of +the water falling from the top. Under these conditions, +the gas is cooled, gives up the ammonia and the dust +which it may still contain in suspension, and is conveyed +to the engine either directly or after passing through +certain purifiers. Care should be taken to place the +<!--242.png--><span class='pagenum'><a name="Page_242" id="Page_242">[242]</a></span> +pieces of most regular shape along the walls, so that +the unevenness of their surfaces may not form upward +channels along the shell, through which channels the +gas could pass without meeting the wash-water.</p> + +<div class="figcenter" style="width: 242px;"> +<img src="images/fig_125.jpg" width="242" height="600" alt="Fig. 125." title="" /> +<span class="caption"><span class='smcap'>Fig. 125.</span>—Otto Deutz scrubber.</span> +</div> + +<div class="figcenter" style="width: 209px;"> +<img src="images/fig_126.jpg" width="209" height="600" alt="Fig. 126." title="" /> +<span class="caption"><span class='smcap'>Fig. 126.</span>—Winterthur scrubber.</span> +</div> + +<div class="figcenter" style="width: 398px;"> +<img src="images/fig_127.jpg" width="398" height="600" alt="Fig. 127." title="" /> +<span class="caption"><span class='smcap'>Fig. 127.</span>—Benz scrubber.</span> +</div> + +<p>The material most commonly employed in washers is +coke in pieces of from 2<sup>1</sup>⁄<sub>2</sub> to 3<sup>1</sup>⁄<sub>2</sub> inches in size. This +material is cheap and is very well suited for retaining +<!--243.png--><span class='pagenum'>243</span> +the impurities of the gas. The largest pieces of coke +should be placed at the bottom of the washer, and +smaller pieces should form at the top a layer from 6 to +8 inches deep. In this manner the water is distributed +more evenly and the gas is more thoroughly washed. +Blast-furnace coke is best suited for this washing, as it +is more porous and less brittle than gas-works coke. It +<!--244.png--><span class='pagenum'><a name="Page_244" id="Page_244">[244]</a></span> +is advisable to put a baffle-board in front of the gas outlet +to reduce the carrying along of water in the conduits.</p> + +<div class="figcenter" style="width: 289px;"> +<img src="images/fig_128.jpg" width="289" height="600" alt="Fig. 128." title="" /> +<span class="caption"><span class='smcap'>Fig. 128.</span>—Fichet-Heurtey scrubber.</span> +</div> + +<div class="figcenter" style="width: 234px;"> +<img src="images/fig_129.jpg" width="234" height="600" alt="Fig. 129." title="" /> +<span class="caption"><span class='smcap'>Fig. 129.</span>—Scrubber-doors.</span> +</div> + +<p>The tower of the washer should be provided with +three openings having air-tight closures, easily fastened +by screws (Fig. 129). One of the openings is located +in the lower compartment, slightly above the water +level, to allow the deposits to be removed and to permit +the cleaning of the orifice of the gas-supply tube, +which is particularly liable to be obstructed. The second +opening is placed above the grating which supports +the filtering material. The third opening is provided +on the top of the apparatus to permit the examination +and cleaning of the water feed device and the +gas outlet without the necessity of taking the lid of the +washer apart, the joint of which is kept tight with difficulty. +The two openings last mentioned also serve for +introducing and removing the filtering material.</p> + +<p><b>Purifying Apparatus.—</b>In some cases, where it is +necessary to have very clean gas or where coal is employed +which is softer than anthracite coal, and which +therefore produces an appreciable amount of tar, supplementary +purifying means must be employed. The +apparatus for this purpose may, like the washers, be +based upon a physical action or upon a chemical action. +The physical action has for its purpose chiefly to retain +the pitch and the dust which may have passed +through the washer.</p> + +<p>This is accomplished by means of sawdust or wood +shavings arranged in a thin layer and capable of filtering +<!--245.png--><span class='pagenum'><a name="Page_245" id="Page_245">[245]</a></span> +the gas without opposing too great a resistance to +its passage. These materials are spread on one or more +shelves superposed to form successive compartments in +a box closed in an air-tight manner by an ordinary lid +or a water seal cover (Pintsch, Fig. 130; Fichet and +Heurtey, Fig. 131). It may be well to point out that +the presence of the water carried along will, in the end, +destroy the efficiency of the precipitated materials, +because they swell up and cease to be permeable to +the gas. These materials must therefore be renewed +rather frequently. To obviate this drawback, vegetable +moss may be employed, which is much less affected by +moisture than most filters and keeps its spongy condition +for a long time.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_130.jpg" width="600" height="491" alt="Fig. 130." title="" /> +<span class="caption"><span class='smcap'>Fig. 130.</span>—Pintsch purifier.</span> +</div> + +<p>The chemical action has for its chief object to rid +the gas of the carbonic acid and the hydrogen sulphide +which certain fuels give off in appreciable amounts. +<!--246.png--><span class='pagenum'><a name="Page_246" id="Page_246">[246]</a></span> +The purifying material, in this case, is formed either +by a mixture of hydrate of lime and natural iron oxide, +or by the so-called Laming mass, which consists of iron +sulphide, slaked lime, and sawdust, which last serves +the purpose of rendering the material looser and more +permeable to the gas. The Laming mass as well as +other purifying materials will become exhausted in the +course of chemical reactions. It can be regenerated +merely by exposure to the air.</p> + +<div class="figcenter" style="width: 390px;"> +<img src="images/fig_131.jpg" width="390" height="600" alt="Fig. 131." title="" /> +<span class="caption"><span class='smcap'>Fig. 131.</span>—Fichet-Heurtey purifier.</span> +</div> +<!--247.png--><p><span class='pagenum'><a name="Page_247" id="Page_247">[247]</a></span></p> + +<p><b>Gas-Holders.—</b>The purifiers by themselves constitute, +to a certain extent, storage chambers for the gas +before it is supplied to the engine; but in plants for the +generation of gas without purifiers it is advisable to +provide a gas-holder on the suction conduit near the +engine.</p> + +<div class="figcenter" style="width: 355px;"> +<img src="images/fig_132.jpg" width="355" height="600" alt="Fig. 132." title="" /> +<span class="caption"><span class='smcap'>Fig. 132.</span>—Pintsch regulating-bell.</span> +</div> + +<p>In order to save floor space the gas-holder may be +placed in the basement. Preferably the capacity of +the holder should be at least from 3 to 4 times the volume +of the engine-cylinder. The holder should also +be provided with a drain-cock and with a hand-hole +located at some accessible point, so that the slimes and +pitch which tend to accumulate in the holder can be +removed. In some cases the gas-holder is formed by a +<!--248.png--><span class='pagenum'><a name="Page_248" id="Page_248">[248]</a></span> +small regulating bell, the function of which is to insure +a uniform pressure. This bell is emptied during +the suction period and is filled during the three succeeding +periods of compression, explosion, and exhaust +(Pintsch, Fig. 132).</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_133.jpg" width="600" height="228" alt="Fig. 133." title="" /> +<span class="caption"><span class='smcap'>Fig. 133.</span>—Types of gas-driers.</span> +</div> + +<p><b>Drier.—</b>Sometimes, toward the end of a producer-gas +pipe, a drier is located for the purpose of keeping +back the water carried along, the drier being similar to +that employed in steam conduits. It will, of course, be +understood that such driers are useful only in plants +having no purifiers (Fig. 133). The employment of +the drier is advisable to prevent the entrance of moist +gas into the cylinder and the condensation of moisture +on the electric igniter.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_134.jpg" width="600" height="332" alt="Fig. 134." title="" /> +<span class="caption"><span class='smcap'>Fig. 134.</span>—Elbow with closure.</span> +</div> + +<p><b>Pipes.—</b>The pipes connecting the several parts of +<!--249.png--><span class='pagenum'><a name="Page_249" id="Page_249">[249]</a></span> +a gas-producing plant should be disposed with particular +care to insure tightness and cleanliness. It should +be borne in mind that the gas is under a pressure below +that of the atmosphere, and that the least leakage will +cause the entrance of air, which will impair the quality +of the gas. The greatest care should therefore be +taken in fitting the joints. These joints are numerous, +because there are joints wherever tubes are connected +with each other and with the apparatus. Furthermore, +all elbows should be provided with covers held +in place by a yoke and compression screw, this being +done for the purpose of providing for the introduction +of a brush or other implement to remove the dust and +pitch (Fig. 134).</p> + +<p>For conduits of small diameter the elbows with covers +may be replaced with <b>T</b> connections, or connections +provided with plugs.</p> + +<p>Gas piping in the immediate neighborhood of the +cock for admitting gas to the motor should be provided +with a conduit of proper diameter leading to the open +air and serving to clean the apparatus and to fill them, +during the operation of the fan, with gas suitable for +combustion. This conduit should be provided with a +stop-cock. Test-cocks for the gas should be placed on +the piping immediately beyond the vaporizers, the +scrubber, and near the engine.</p> + +<p>It will also be well to provide water-pressure gages +before and after the scrubber to enable the attendant +to ascertain the vacuum in the conduits and to adjust +the running of the apparatus. +<!--250.png--><span class='pagenum'><a name="Page_250" id="Page_250">[250]</a></span></p> + +<p><b>Purifying-Brush.—</b>As an additional precaution +against the carrying of tar to the engine, metallic +brushes are often employed, these brushes being spiral +in form and enclosed in a cast-iron box interposed in +the gas-supply pipe immediately after the engine. The +gas will be broken up into streams by the obstacles +formed by these brushes and will be freed of the suspended +tar (Fig. 135). These brushes should be carefully +cleaned at regular intervals. The best way of +doing this is to drop them into kerosene or some other +suitable solvent.</p> + +<div class="figcenter" style="width: 376px;"> +<img src="images/fig_135.jpg" width="376" height="600" alt="Fig. 135." title="" /> +<span class="caption"><span class='smcap'>Fig. 135.</span>—Metal purifying-brush.</span> +</div> +<!--251.png--><p><span class='pagenum'><a name="Page_251" id="Page_251">[251]</a></span></p> + +<h3>CONDITIONS OF PERFECT OPERATION +OF GAS-PRODUCERS</h3> + +<p>These conditions depend upon the workmanship or +upon the system of the plant, on the care with which +it has been erected, on the nature of the fuel, on +the condition of preservation of the apparatus, and +upon the manner in which the producers have been +working.</p> + +<p><b>Workmanship and System.—</b>The workmanship +itself, which term is meant to include the choice of +materials and the way they have been worked, presents +no difficulty. The producers which we have discussed +are very simple and offer absolutely no difficulties in +their mechanical execution. As regards the system, +however, especially with respect to the relative dimensions +of the elements, it does not seem so far that it is +possible to indicate any principle or rule capable of +a rigid general application. It must be taken into +account that the use of suction gas-generators has +become general only in the last three or four years; +the problem has therefore scarcely been adequately +solved. However, some hints may be given on this +subject.</p> + +<p><b>Generator.—</b>In regard to the generator, it is possible +to deduce from the best existing plants the dimensions +to be given to the generator relatively to those of +the engine to be supplied, upon the assumption that the +engine is single-acting and runs at a normal speed of +<!--252.png--><span class='pagenum'><a name="Page_252" id="Page_252">[252]</a></span> +from 160 to 230 revolutions per minute. The essential +portion of the generator which contributes to the production +of a proper gas is that which corresponds with +the combustion zone. To this portion a cross-section is +given varying in size between one-half and one-quarter +of the surface of the engine-piston, sometimes between +one-half and nine-tenths of this surface, according to +the nature and the size of the fuel that is used. With +small apparatus, however, ranging from 5 to 15 horse-power, +the size of the base cannot be reduced below a +certain limit, since otherwise the sinking of the fuel +will be prevented. This danger always exists in small +generators and renders their operation rather uncertain, +such uncertainty being also due to the influence of the +walls. It is to be noted that most modern generators are +rather too large than otherwise.</p> + +<p>Many manufacturers of no wide experience have +been led to make their apparatus rather large so as to +insure a more plentiful production of gas. As a matter +of fact, the fire in such apparatus is liable to be extinguished +when the combustion is not very active. If the +principles of the formation of gas in suction-generators +be kept in mind, it is evident that the gas developed is +the richer the "hotter" the operation of the apparatus. +Such operation also permits the decomposition of the +hydrogen and carbon monoxide.</p> + +<p>The "hot" operation of a generator is accomplished +best with active combustion; and since this is a function +of the rapidity with which the air is fed, it obviously is +advantageous to reduce the area of the air-passage to a +<!--253.png--><span class='pagenum'><a name="Page_253" id="Page_253">[253]</a></span> +minimum as far as allowed by the amount of fuel to be +treated. As to the height of the fuel in use in the apparatus, +this varies as a rule between 4 and 5 times the +diameter at the base.</p> + +<p><b>Vaporizer.—</b>The size of the vaporizer varies materially +according to its type. No hard-and-fast rule +can therefore be adopted for determining its heating +surface; but this surface should in all cases be sufficient +to vaporize under atmospheric pressure from .66 to .83 +pounds of water per pound of anthracite coal consumed +in the generator.</p> + +<p><b>Scrubber.—</b>For the scrubbers, the following dimensions +may be deduced from constructions now used by +standard manufacturers.</p> + +<p>The volume of a scrubber is generally from six to +eight times the anthracite capacity of the generator. A +height of from three to four times the diameter is considered +sufficient in most cases. It should be understood +that in this height is included the water-pan +chamber located below the partition or grate, and the +upper chamber through which the gas escapes. The +height of these two chambers depends necessarily upon +the arrangement used for leading the gas to the lower +portion of the washer and for the distribution of wash-water +at the top.</p> + +<p><b>Assembling the Plant.—</b>The author has insisted +strongly on the necessity of having all the apparatus +and pipe connections perfectly tight. In order to ascertain +if there is any leakage, the following procedure +may be adopted: +<!--254.png--><span class='pagenum'><a name="Page_254" id="Page_254">[254]</a></span></p> + +<p>When starting the fire by means of wood, straw, or +other fuel producing smoke, instead of allowing this +smoke to escape through the flue during the operation +of the fan, it may be caused to escape through the cock +which generally admits the gas to the motor, the cock +being opened for this purpose. The damper in the outlet +flue is closed. In this manner the smoke will fill all +the apparatus and connecting pipes under a certain +pressure and will escape through any cracks, the presence +of which will thus be revealed.</p> + +<p>Another test, which is made during the ordinary operation +of the generator, consists in passing a lighted +candle along the joints; if there is any leakage, this will +be shown by a deviation of the flame from a vertical +position.</p> + +<p><b>Fuel.—</b>We have discussed the subject of fuel in a +preceding chapter (Chapter XIII) and have indicated +the conditions to be fulfilled by low grade or anthracite +coal best adapted for use in suction gas-generators. It +may here be added that the coal used in the generator +should be as dry as possible and in pieces of from +<sup>1</sup>⁄<sub>2</sub> inch to 1 inch. Very small pieces, and particularly +coal dust, are injurious and should be removed by preliminary +screening as far as possible. Screened coal +is thrown in with an ordinary grate shovel.</p> + +<p><b>How to Keep the Plant in Good Condition.—</b>In +regard to the generator, apart from the cleaning of the +grate and of the ash-pit, which may be done during +operation, it is necessary to empty the apparatus entirely +once a week, if possible, in order to break off the +<!--255.png--><span class='pagenum'><a name="Page_255" id="Page_255">[255]</a></span> +clinkers adhering to the retort. These clinkers destroy +the refractory lining, form rough projections interfering +with the downward movement of the fuel, bring +about the formation of arches, and reduce the effective +area of the retort. At the time of this cleaning, tests +are also made as to the tightness of the doors of the +combustion-chamber, of the charging-boxes, etc.</p> + +<p>The vaporizer should be cleaned every week or every +other week, according to the more or less bituminous +character of the fuel and the greater or smaller content +of lime in the water used. Lime deposits may be +eliminated, or the salts may be precipitated in the form +of non-adhering slimes, by introducing regularly a +small amount of caustic potash or soda into the feed-water. +If the deposits or incrustations are very tenacious, +the use of a dilute solution of hydrochloric acid +may be resorted to. Tar which may adhere to the +conduits, pipes or gas passages, is best removed while +the apparatus is still hot, or a solvent may be employed, +such as kerosene, turpentine, etc. The connections between +the vaporizer and the scrubber are particularly +liable to become obstructed by the accumulation of tar +or dust carried along by the gas.</p> + +<p>It is advisable to examine the several parts of the +plant once or twice a week by opening the covers or the +cleaning-plugs.</p> + +<p>The lower compartment of the washer keeps back +the greater part of the dust which has not been retained +in collectors or boxes provided especially for this purpose. +The dust takes the form of slime, and, in some +<!--256.png--><span class='pagenum'><a name="Page_256" id="Page_256">[256]</a></span> +arrangements of apparatus, tends to clog up the overflow +pipe, thus arresting the passage of gas and causing +the engine to stop. This portion of the washer should +be thoroughly cleaned once or twice a month.</p> + +<p>If very hard blast-furnace coke is used in the washer, +it may be kept in use for over a year without requiring +removal. In order to free the purifying materials from +dust and lime sediments carried along by the wash-water, +it is well to let the wash-water flow as abundantly +as possible for about a half-hour at least once a month. +At the time of renewing the purifying material the +precautions indicated in the section dealing with these +matters should be observed, and care should be taken +to have shelves or gratings on which the material is +supported in layers not too thick, so as to avoid any +resistance to the passage of the gas.</p> + +<p>In a general way it is advisable to test the drain-cocks +on the several apparatus daily, and to keep them +in perfect condition. If, when open, one of these cocks +does not discharge any gas, water, or steam, a wire +should be introduced into the bore to make sure it is +not clogged up.</p> + +<p><b>Care of the Apparatus.—</b>Each producer-gas plant +will require special instructions for running it, according +to the system, the construction, and the size of the +plant. Such instructions are generally furnished by +the manufacturer. However, there are some general +rules which are common to the majority of suction gas-producers, +and these will here be enumerated.</p> + +<p><b>Starting the Fire for the Gas Generator.—</b>This +<!--257.png--><span class='pagenum'>257</span> +operation calls for the presence of the engineer of the +plant and an assistant. The proper procedure is as follows:</p> + +<p>First: Open the doors of the furnace and of the ash-pit. +Then open the outlet flue and make sure that the +grate of the generator is clear of ashes and clinkers. It +should also be seen to that the parts of the charging-box +work well and that the joints are tight.</p> + +<p>Second: Ascertain whether there is the proper +amount of water in the vaporizer, in the scrubber, etc., +and that the feed works properly.</p> + +<p>Third: Through the door of the combustion-chamber +introduce straw, wood shavings, cotton waste, etc.; +light them and fill the generator with dry wood up to +one-quarter or one-half of its height; then add a few +pailfuls of coal.</p> + +<p>Fourth: Close the doors of the ash-pit and of the +combustion-chamber and start the draft by means of the +fan. As soon as the draft is started, it must be kept up +without interruption until the engine begins to run, +which may be ten or twenty minutes after lighting +the fire.</p> + +<p>Fifth: After the draft has been continued for a few +minutes, the coal becomes sufficiently incandescent to +start the production of gas, which may be ascertained +by trying to light the gas at the test-cock near the generator. +Then the opening in the outlet flue is half +closed for the purpose of producing pressure in the +apparatus.</p> + +<p>Sixth: Open the outlet flue adjacent to the engine for +<!--258.png--><span class='pagenum'><a name="Page_258" id="Page_258">[258]</a></span> +the purpose of purging the apparatus and the conduits +of the air which they contain until the gas may be +lighted at the test-cock placed near the motor.</p> + +<p>Seventh: Adjust the normal outflow of wash-water +for the scrubber.</p> + +<p>Eighth: As soon as the gas burns continuously at the +test-cock with an orange-colored flame the engine may +be started.</p> + +<p>The gas at first burns with a blue flame; this color +indicates that it contains a certain amount of air. The +opening of the test-cock should be so regulated as to +reduce the outlet pressure of the gas sufficiently to prevent +the flame from going out. During the production +of the draft, as well as during the ordinary running of +the plant, the filling of the apparatus with fuel should +be done with care to prevent explosions of gas due to the +entrance of air. Particular care should be taken never +to open at the same time the lid of the charging-box and +the device, be it a cock, valve, or damper, which controls +the connection of the charging-box with the generator. +All the operations which have been mentioned +above should be carried out as quickly as possible.</p> + +<h3>STARTING THE ENGINE</h3> + +<p>The manner of starting the engine depends on the +type of the engine and on the starting device with +which it is provided, as we have already explained in +connection with engines working with gas from city +mains. +<!--259.png--><span class='pagenum'><a name="Page_259" id="Page_259">[259]</a></span></p> + +<p>It is, however, important for the production of a +good explosive mixture to regulate the amount of air +supplied to the engine according to the quality of the +gas employed. It is advisable to continue the operation +of the fan until several explosions have taken place in +the cylinder and the engine has acquired a certain +speed so as to be able to draw in the normal amount +of gas.</p> + +<p>Naturally the gas-outlet tube near the admission-cock +should be closed after starting the engine, as +well as the opening in the outlet flue of the generator. +When the motor is running properly, the amount of +water fed to the vaporizer and overflowing to the ash-pit +is properly adjusted. The generator is then filled +up to the level indicated by the manufacturer.</p> + +<p><b>Care of the Generator during Operation.—</b>As +soon as the apparatus is running under normal conditions, +it presents the advantage of requiring only very +slight supervision and very little manual tending. The +supervision consists:</p> + +<p>First: In regulating and keeping up a proper feed +of water to the vaporizer.</p> + +<p>Second: In seeing to it that in apparatus provided +with an overflow leading to the ash-pit, the water +should flow constantly but without exceeding the +proper amount.</p> + +<p>Third: In keeping down temperature in the scrubber +by properly regulating the feed of the wash-water. +This apparatus may be slightly warm at its lower part, +but must be quite cold at the top. +<!--260.png--><span class='pagenum'>260</span></p> + +<p>The manual tending to be done is limited to the regular +filling up of the generator with fuel and to the +removal of ashes and clinkers. The charging is effected +at regular intervals, which, according to the various +types of anthracite-generators, vary from one to six +hours. Charging the apparatus at short intervals entails +unnecessary labor, while charging at too long +intervals will often interfere with the uniform production +of the gas.</p> + +<p>It will be obvious that the amount of fuel introduced +will be the larger, the greater the intervals between two +fillings. This fuel is cold and contains between its +particles a certain amount of air; furthermore, the layer +of coal which covers the incandescent zone has become +relatively thin. The excess of air impoverishes the gas, +and the fresh fuel lowers the temperature of the mass +undergoing combustion, so that again the gas in process +of formation is weakened. Experience seems to show +that as a rule it is best to fill up the generator at intervals +of from two to three hours, according to the work +done by the engine. It should be noted that the level +of the fuel in the generator should not sink below the +bottom of the feed-hopper.</p> + +<p>The author wishes again to emphasize that in order +to prevent the harmful entrance of air, the charging +operations should be carried out as quickly as possible; +and for this reason the fuel should be introduced not by +means of the shovel, but by means of a pail, scuttle, or +other appropriate receptacle.</p> + +<p>Care should be taken to fill the charging box to its +<!--261.png--><span class='pagenum'><a name="Page_261" id="Page_261">[261]</a></span> +upper edge and to adjust its cover accurately before +operating the device which closes the feed-hopper +(valve, cock).</p> + +<p>The removal of the ashes and clinkers should be accomplished +as infrequently as possible, since opening +the doors of the ash-pit and of the combustion-chamber +necessarily causes an inward suction of cold air which +is harmful.</p> + +<p>As a rule with generators employing anthracite coal, +it is sufficient to empty the ash-pit twice daily; this +should be preferably done during stoppages. However, +the cleaning of the grate by means of a poker +passed between the grate-bars or over them in order +to bring about the falling of the ashes, should be attended +to every two to four hours, according to the type +of the generator and the nature of the fuel. In order +that this cleaning may be done without opening the +doors, the latter should be provided with apertures having +closing devices.</p> + +<p>This cleaning has for its chief object to allow the free +passage of the air for supporting combustion and to +keep the incandescent zone in the apparatus at the +proper height. The accumulation of ashes and clinkers +at the bottom of the retort will shift this zone upward +and impair the quality of gas.</p> + +<p><b>Stoppages and Cleaning.—</b>After closing the gas-inlet +to the engine, the damper in the gas-outlet flue +of the generator should be opened and the cocks controlling +the feed of water to the scrubber and to the +vaporizer should be closed. +<!--262.png--><span class='pagenum'>262</span></p> + +<p>If it is desired to keep up the fire of the generator +during the stoppage so as to be able to start again +quickly, the ash-pit door should be opened so as to produce +a natural draft which will maintain combustion. +While the door is open, the clinkers which have +accumulated above the grate may be removed, as they +are much more easily taken off the grate when they +are hot.</p> + +<p>At least once a week the fire in the generator should +be put out and the generator completely cleaned—that +is, when ordinary fuel is employed. For this purpose, +as soon as the apparatus is stopped, a portion of the incandescent +fuel is withdrawn through the doors of the +combustion-chamber, and the retort is allowed to cool +before it is emptied entirely. Too sudden a cooling of +the retort may injure its refractory lining. In order +to prevent explosions caused by the entrance of air, the +feed-hopper should remain hermetically closed during +the removal of the incandescent fuel through the doors +of the combustion-chamber.</p> + +<p>If the apparatus is placed in a room poorly ventilated, +the cleaning should be attended to by two men, +so that one may assist the other in case he is overcome +by the gas. In all cases there should be a strict prohibition +against the use of any light having an exposed +flame liable to set on fire the explosive mixtures which +may be formed.</p> + +<p>When the generator, after cooling, is completely +open, the charging-box is taken apart, and, if necessary, +the feed-hopper also; the grates are taken out, if necessary; +<!--263.png--><span class='pagenum'>263</span> +and, by means of a poker inserted from above, the +clinkers and slag adhering to the retort are broken +off.</p> + +<p>In the foregoing paragraphs the author has indicated +how the several apparatus, such as the vaporizer, the +washer, the conduits, etc., should be attended to and +maintained in good working order.</p> + +<hr class="ChapterTopRule" /> +<!--264.png--><p><span class='pagenum'><a name="Page_264" id="Page_264">[264]</a></span></p> +<h2><a name="CHAPTER_XIV" id="CHAPTER_XIV"></a>CHAPTER XIV</h2> + +<div class="c3">OIL AND VOLATILE HYDROCARBON ENGINES</div> + +<p>Although this book is devoted primarily to a discussion +of street-gas and producer-gas engines employed +in various industries, a few words on oil and +volatile hydrocarbon engines may not be out of place.</p> + +<p>Oil-engines are those which use ordinary petroleum +as a fuel or illuminating oil of yellowish color, having +a specific gravity varying from 0.800 to 0.820 at a temperature +of 15 degrees C. (59 degrees F.), and boiling +between 140 and 145 degrees C. (284 to 297 degrees +F.). Volatile hydrocarbon engines are those which +employ light oils obtained by distilling petroleum. +These oils are colorless, have a specific gravity that +varies from 0.680 to 0.720, and boil between 80 degrees +and 115 degrees C. (176 to 257 degrees F.). Among +these "essences," as they are called in Europe, may be +mentioned benzine and alcohol.</p> + +<p>In general appearance, and the way in which they +are controlled, oil-engines differ but little from gas-engines. +Their usual speed, however, is 20 to 30 per +cent. greater than that of gas-engines. Except in some +engines of the Diesel and Banki types, the compression +does not exceed 43 to 71 pounds per square inch. In +volatile hydrocarbon engines, on the other hand, the +speed is very high, often running from 500 to 2,000 +<!--265.png--><span class='pagenum'><a name="Page_265" id="Page_265">[265]</a></span> +revolutions per minute, while the speed of gas or oil +engines rarely exceeds 250 or 300 revolutions per +minute.</p> + +<p><b>Oil-Engines.—</b>Oil-engines are employed chiefly in +Russia and in America. Because of the high price of +oil in other countries they are to be found only in small +installations in country regions and are used mainly +for driving locomobiles and launches. The improvements +which have been made of late years in the construction +of gas-engines supplied by suction gas-producers +for small as well as for large powers, have hindered +the general introduction of oil-engines.</p> + +<p>The characteristic feature in the design of many of +the oil-engines of the four-cycle type now in use (to +which type we shall confine this discussion) is to be +found in the controlling mechanism employed. The +underlying principle of this mechanism lies not in acting +upon the admission-valve, but in causing the governor +to operate the exhaust-valve in such a manner that it +is held open whenever the engine tends to exceed its +normal speed. Some engines, however, are built on the +principle of the gas-engine, with an admission-valve so +controlled by the governor that it is open during normal +operation and closed whenever the speed becomes +excessive.</p> + +<p>The necessity of producing a mixture of air and oil +capable of being ignited in the engine-cylinder has +led to the invention of various contrivances, which +cannot be used if illuminating-gas or producer-gas be +employed. These contrivances are the atomizer, the +<!--266.png--><span class='pagenum'><a name="Page_266" id="Page_266">[266]</a></span> +carbureter, the oil-pump, the air-pump, the oil-tank, +and the oil-lamp. In some oil-engines all of the elements +may be found, but for the purpose of simplifying +the construction and of avoiding unnecessary complications, +manufacturers devised arrangements which rendered +it possible to discard some of them, particularly +those of delicate construction and operation. It is +not the intention of the author to enter into a detailed +description of these various devices, since the limitations +of this book would be considerably surpassed. The +reader is referred to books on the oil-engine, published +in the United States, England, and France.<a name="FNanchor_B_2" id="FNanchor_B_2"></a> +<a href="#Footnote_B_2" class="fnanchor">[B]</a></p> + +<p>Most of the observations which have been made on +the construction and installation of gas-engines, as well +as the precautions which have been advised in the conduct +of an engine, apply with equal force to oil-engines. +It will therefore be unnecessary to recur to this phase +of the subject so far as oil-engines are concerned. One +point only should be insisted upon—the necessity of +very frequently cleaning the valves and moving parts +of the engine.</p> + +<p>Illuminating-oil when burnt produces sooty deposits, +particularly if combustion be incomplete, which deposits +foul the various parts and cause premature ignitions +and faulty operation.</p> + +<!--267.png--><p><span class='pagenum'><a name="Page_267" id="Page_267">[267]</a></span></p> + +<p>The use of oil in atomizers, carbureters, and lamps +is accompanied with the employment of pipes and openings +so small in cross-section that the slightest negligence +is attended with the formation of partial obstructions +that inevitably affect the operation of the engine.</p> + +<p><b>Volatile Hydrocarbon Engines.—</b>Only those engines +will here be treated which have become of importance +in the development of the automobile.</p> + +<p>Some designers have attempted to employ the volatile +hydrocarbon engine for industrial and agricultural +purposes, and have devised electro-generator groups, +hydraulic groups, and so-called "industrial combinations" +in which belt and pulley transmission is employed. +These applications in particular will here be +rapidly reviewed.</p> + +<p>The high speed at which engines of this class are +driven renders it possible to operate a centrifugal pump +directly and to mount both the engine and machine +which it actuates on the same base. The hydrocarbon +engine has the merit of being very light and of taking +up but little room. Its cost is considerably less than +that of an oil or producer-gas engine of corresponding +power. On the other hand, its maintenance is much +more expensive, and the hydrocarbons upon which it +depends for fuel anything but cheap. Furthermore, +the engines wear away rapidly, on account of their high +speed. For this reason it is advisable to base calculations +on a life of three to four years, while oil and gas +engines may generally be considered to be still of service +at the end of thirteen years. On the following +<!--268.png--><span class='pagenum'><a name="Page_268" id="Page_268">[268]</a></span> +page a comparison of costs for installation and maintenance +is drawn between the oil and hydrocarbon +engine on the basis of ten horse-power.</p> + +<p><b>Comparative Costs.—</b>A 10 horse-power oil-engine, +in the matter of first cost of installation, is about 35 +per cent. more expensive than a volatile hydrocarbon +engine of equal power. On the other hand, the operating +expenses of the oil-engine are less by 25 per cent. +than they are for the volatile hydrocarbon engine.</p> + +<p>The engines which are here discussed usually have +their cylinders vertically arranged, as in steam-engines +of the overhead cylinder type. The crank-shaft and +the connecting-rods are enclosed in a hermetically +sealed box filled with oil, so that the movement of the +parts themselves ensures the liberal lubrication of the +piston. The suction-valve is generally free, although +latterly designers have shown a tendency to connect +it with the cam-shaft, with the result that it has become +possible to reduce the speed appreciably without stopping +the engine. The carbureter is operated by the +suction of the engine. If the fuel employed is alcohol, +it must be heated.</p> + +<p><b>Tests of High-speed Engines.—</b>High-speed engines +present various difficulties which must be contended +with in controlling their operation. Their high speed +renders it impossible to take indicator records as in the +case of most industrial engines. Indicator cards, moreover, +at best give but very crude data, which relate to +each explosion cycle only, and which are therefore inadequate +in determining the exact conditions of an engine's +<!--269.png--><span class='pagenum'><a name="Page_269" id="Page_269">[269]</a></span> +operation. Oil, benzine, and other so-called carbureted-air +engines are particularly difficult to control +because of many phenomena which cannot be recorded. +In order to test the operation of high-speed engines, +two different types of instruments are at present employed: +the manograph and the continuous explosion recorder.</p> + +<p><b>The Manograph.—</b>The manograph, which is the +invention of Hospitalier, is an optical instrument in +which a series of closed diagrams are superimposed +upon a polished mirror similar in form to Watt +diagrams. Because the images persist in affecting the +retina of the eye an absolutely continuous, but temporary, +gleam is seen. Still, it is possible to obtain a +photograph or a tracing of these diagrams.</p> + +<p><b>The Continuous Explosion Recorder for High-speed +Engines.—</b>The author has devised an explosion +and pressure recorder, which is mounted upon the +explosion chamber to be tested and which communicates +with the chamber through the medium of a +cock <i>r</i> (Fig. 136). The instrument is somewhat similar +in form to the ordinary indicator. Its record, however, +is made on a paper tape which is continuously unwound. +The cylinder <i>c</i> is provided with a piston <i>p</i>, +about the stem of which a spring <i>s</i> is coiled. A clock +train contained in the chamber <i>b</i> unwinds the strip of +paper from the roll <i>p′</i> and draws it over the drum <i>p′′</i>, +where the pencil <i>t</i> leaves its mark. The tape is then +rewound on the spindle <i>p′′′</i>. A small stylus or pencil <i>f</i> +traces "the atmospheric line" on the paper as it passes +<!--270.png--><span class='pagenum'>270</span> +over the drum <i>p′′</i>. In order to obviate the binding of +the piston <i>p</i> when subjected to the high temperature of +the explosions, the cylinder <i>c</i> is provided with a casing +<i>e</i> in which water is circulated by means of a small rubber +tube which fits over the nipple <i>e′</i>. This recorder +<!--271.png--><span class='pagenum'>271</span> +analyzes with absolute precision the work of all engines, +whatever may be their speed. It gives a continuous +graphic record from which the number of explosions, +together with the initial pressure of each, can +be determined, and the order of their succession. Consequently +the regularity or irregularity of the variations +can be observed and traced to the secondary influences +producing them, such as the section of the inlet and outlet +valves and the sensitiveness of the governor. It +renders it possible to estimate the resistance to suction +and the back pressure due to expelling the burnt gases, +the chief causes of loss in efficiency in high-speed engines. +Furthermore, the influence of compression is +markedly shown from the diagram obtained.</p> + +<div class="figcenter" style="width: 370px;"> +<img src="images/fig_136.jpg" width="370" height="600" alt="Fig. 136." title="" /> +<span class="caption"><span class='smcap'>Fig. 136.</span>—R. Mathot's continuous explosion +recorder.</span> +</div> + +<!--272.png--><p><span class='pagenum'>272</span></p> +<div class="figcenter" style="width: 700px;"> +<img src="images/fig_137.jpg" width="700" height="163" alt="Fig. 137." title="" /> +<span class="caption"><span class='smcap'>Fig. 137.</span>—12 H.P. Oil-engine.</span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_138.jpg" width="600" height="203" alt="Fig. 138." title="" /> +<span class="caption"><span class='smcap'>Fig. 138.</span>—6 H.P. Volatile Hydrocarbon Engine.</span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_139.jpg" width="600" height="229" alt="Fig. 139." title="" /> +<span class="caption"><span class='smcap'>Fig. 139.</span>—Effect of size of section and exhaust +ports.</span> +</div> + +<p>The recorder is mounted on the engine; its piston is +driven back by each of the explosions to a height corresponding +with their force; and the stylus or pencil +controlled by the lever <i>t</i> records them side by side on +the moving strip of paper. The speed with which this +strip is unwound conforms with the number of revolutions +of the engine to be tested, so that the records +of the explosions are placed side by side clearly and +legibly. Their succession indicates not only the number +of explosions and of revolutions which occur in +a given time, but also their regularity, the number +of misfires. The atmospheric pressure of the explosions +is measured by a scale connected with the recorder-spring. +By employing a very weak spring +which flexes at the bottom simply by the effect of +the compression in the engine-cylinder, it is possible +<!--273.png--><span class='pagenum'><a name="Page_273" id="Page_273">[273]</a></span> +to ascertain the amount of the resistance to suction and +to the exhaust. It is simply sufficient to compare the +explosion record with the atmospheric line, traced by +the stylus <i>f</i>. By means of this apparatus, and of the +records which it furnishes, it is possible analytically to +regulate the work of an engine, to ascertain the proportion +of air, gas, or hydrocarbon, which produces the +most powerful explosion, to regulate the compression, +the speed, the time of ignition, the temperature, and the +like (Figs. 137, 138 and 139).</p> + +<p>In order to explain the manner of using this recorder +several specimen diagrams are here given.</p> + +<p>I. <i>Determination of the Amount of Compression.</i>—A +spring of average power is employed, the total flexion +of which corresponds almost with the maximum compression +so as to obtain a curve of considerable amplitude. +The engine is first revolved without producing +explosions, driving it from the dynamo usually employed +in shops, at the different speeds to be studied. +The compression of the mixture varies in inverse ratio +to the number of revolutions of the shaft, owing to the +resistances which are set up in the pipes and the valves +and which increase with the speed. The accompanying +cut (Fig. 140) shows two distinct records taken in +two different cases, namely:</p> + +<p>A.—Speed of engine, 950 revolutions per minute; +amount of compression, 68.9 pounds per square inch.</p> + +<p>B.—Speed of engine, 1,500 revolutions per minute; +amount of compression, 61 pounds per square inch, or +11.5 per cent. less. +<!--274.png--><span class='pagenum'><a name="Page_274" id="Page_274">[274]</a></span></p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_140.jpg" width="600" height="213" alt="Fig. 140." title="" /> +<span class="caption"><span class='smcap'>Fig. 140.</span></span> +</div> + +<p>II. <i>Determination of the Resistance to Suction and +Exhaust.</i>—Influence of the tension of the spring of the +suction valve and of the section of the pipe. Effect of +the section of the exhaust-valve and of the length and +shape of the exhaust-pipe:</p> + +<p>A very light spring is utilized, the travel of which is +limited by a stop so as to obtain on a comparatively +large scale the depressions and resistance respectively +represented by the position of the corresponding curve, +above or below the atmospheric line (Fig. 141).</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_141.jpg" width="600" height="101" alt="Fig. 141." title="" /> +<span class="caption"><span class='smcap'>Fig. 141.</span></span> +</div> + +<p>C.—Tension of the suction-valve: 2.9 pounds. Resistance +to suction: <sup>1</sup>⁄<sub>7</sub> of an atmosphere (2.7 pounds).</p> + +<p>D.—Tension of the suction-valve: 2.17 pounds. Resistance +to suction: <sup>2</sup>⁄<sub>7</sub> of an atmosphere (5.4 pounds).</p> + +<p>E.—A chest is used for the exhaust. Resistance to +exhaust: <sup>2</sup>⁄<sub>7</sub> of an atmosphere (5.4 pounds).</p> + +<p>F.—The exhausted gases are discharged into the air, +<!--275.png--><span class='pagenum'><a name="Page_275" id="Page_275">[275]</a></span> +the pipe and the chest being discarded. Resistance to +the exhaust is zero (Fig. 142).</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_142.jpg" width="600" height="144" alt="Fig. 142." title="" /> +<span class="caption"><span class='smcap'>Fig. 142.</span></span> +</div> + +<p>The depression graphically recorded is partly due +to the inertia of the spring of the explosion-recorder, +which spring expands suddenly when the exhaust is opened.</p> + +<p>III. <i>Comparison of the Average Force of the Explosions +by Means of Ordinates.</i>—A powerful spring is +employed. The paper band or tape of the recorder +is moved with a small velocity of translation so as to +approximate as closely as possible the corresponding +ordinates representing the explosions (Fig. 143).</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_143.jpg" width="600" height="222" alt="Fig. 143." title="" /> +<span class="caption"><span class='smcap'>Fig. 143.</span></span> +</div> + +<p>G.—Pure alcohol. Explosive force, 369.72 to 426.6 +pounds per square inch.</p> + +<p>H.—Carbureted alcohol. Explosive force, 397.6 to +510.8 pounds per square inch.</p> + +<p>I.—Volatile hydrocarbon. Explosive force, 483.48 +to 531.92 pounds per square inch. +<!--276.png--><span class='pagenum'><a name="Page_276" id="Page_276">[276]</a></span></p> + +<p>IV. <i>Analysis of a Cycle by Means of Open Diagrams +Representing the Four Periods.</i>—A powerful spring is +employed, and the paper is moved with its maximum +speed of translation. The four phases of the cycle are +easily distinguished as they succeed one another graphically +from right to left in other words, in a direction +opposite to that in which the paper is unwound. A +diagram is made which reproduces exactly the values +of the corresponding pressures at different points in the +travel of the piston (Fig. 144). The periods of the +cycle are reproduced as faithfully as if the ordinary indicator +which gives a closed curved diagram had been +employed. There is no difficulty in reading the record, +since the paper is not in any way connected with the +engine-piston. Some attempts have been made to secure +open diagrams in which the motion of translation given +to the paper is controlled by the engine itself; but these +apparatus as well as the ordinary indicators cannot be +used when the speed of the engine exceeds 400 to 500 +revolutions per minute.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_144.jpg" width="600" height="132" alt="Fig. 144." title="" /> +<span class="caption"><span class='smcap'>Fig. 144.</span></span> +</div> + +<p>J.—Speed, 1,200 revolutions; carbureted alcohol; +average force of the explosions, 426.6 pounds per +square inch. Average compression, 92.43 pounds per +square inch. Pressure at the end of the expansion, +21.33 pounds per square inch. +<!--277.png--><span class='pagenum'><a name="Page_277" id="Page_277">[277]</a></span></p> + +<p>V. <i>Analysis of the Inertia of the Recorder. Selection +of the Spring to be Employed.</i>—Given the rapidity +with which the explosions succeed one another in automobile +engines, it is readily understood that the inertia +of the moving parts of the recorder will be graphically +reproduced (Fig. 144). The effect of this inertia is a +function of the weight of the moving parts and of the +extent of their travel.</p> + +<p>The moving masses are represented by the piston and +its rod, the spring and the levers of the parallelogram +stylus. The effects due to inertia have been considerably +lessened by reducing the weight of the various +parts to a minimum. A hollowed piston, a hollowed +rod and short and light levers have been adopted. The +traditional pencil has been displaced by a silver point +which traces its mark upon a metallically coated paper. +For the heavy springs with their long travel, light but +powerful springs with small amplitudes have been substituted. +Since the perfect lubrication of the recorder-cylinder +is of great importance, a simple oiling device +certain in its action has been adopted. The recess of the +piston forms a cup that can be filled with oil whenever +the spring is changed.</p> + +<p>At each explosion the violent return of the piston +splashes oil against the cylinder walls and thus insures +perfect lubrication. It should be observed that if the +directions given are not followed, particularly in the +choice of a spring suitable for each experiment, inertia +effects will be produced. These can easily be detected +on the record and cannot be confused with the curves +<!--278.png--><span class='pagenum'>278</span> +which interpret the phenomena occurring in the cylinder +of the engine. At a height equal to the end +of the piston's stroke, the cylinder of the recorder is +provided with a water-jacket which keeps the temperature +down to a proper point and prevents the binding of +the piston.</p> + +<p>The explosion-chamber of automobile engines being +rather small in volume, should not be sensibly increased +in order that the record obtained may conform as nearly +as possible with actual working conditions on the road. +In order to attain this end the cylinder of the recorder +is so disposed that the piston travels to the height of the +connecting-cock. As a result of this arrangement the +field of action of the gases is reduced to a minimum. +Since these gases have no winding path to follow, they +are subjected neither to loss of quantity nor to cold.</p> + +<h3>FOOTNOTES:</h3> + +<div class="footnote"><p><a name="Footnote_B_2" id="Footnote_B_2"></a> +<a href="#FNanchor_B_2"><span class="label">[B]</span></a> Hiscox, Gas and +Oil Engines, Norman W. Henley Pub. Co., New +York. Parsell and Weed, Gas and Oil Engines, 1900, Norman W. +Henley Pub. Co., New York. Goldingham, 1900, Spon & Chamberlain, +London. Dugald Clerk, 1897, Longmans, London. Grover, 1902, Heywood, +Manchester. Aimé. Witz, 1904, Barnard, Paris. H. Güldner, 1903, +Springer, Berlin.</p></div> + +<hr class="ChapterTopRule" /> +<!--279.png--><p><span class='pagenum'><a name="Page_279" id="Page_279">[279]</a></span></p> +<h2><a name="CHAPTER_XV" id="CHAPTER_XV"></a>CHAPTER XV</h2> + +<div class="c3">THE SELECTION OF AN ENGINE</div> + +<p>The conditions which must be fulfilled both by engines +and gas-producers in order that they may industrially +operate with regularity and economy have +been dwelt upon at some length. Unfortunately it often +happens that engines are not installed as they should be, +with the result that they run badly and that the reputation +of gas-engines suffers unjustly. The use of suction +gas-producers in particular caused considerable trouble +at first owing to inexperience, so that even now many +hesitate to adopt them despite their great economical +advantages. The reason assigned for this hesitation is +the supposed danger attending their operation.</p> + +<p>The factory proprietor who intends to install a gas-engine +in his plant is not usually able to appreciate the +intrinsic value of one engine when compared with another, +or to determine whether the plans for an installation +conform with the best practice. The innumerable +types of engines offered to him by manufacturers and +their agents, each of whom claims to have a better engine +than his rivals, plunges the purchaser into hesitation +and doubt. Not knowing which engine to select, he +usually buys the cheapest. Very often he learns, as time +goes by, that his installation is far from being perfect. +<!--280.png--><span class='pagenum'>280</span> +Finally he begins to believe that he ought to consult an +expert. The author's personal experience has convinced +him that eight times out of ten the factory owner +who has picked out an engine for himself has not obtained +an installation which meets the requirements +which the manufacturers of gas-engines should fulfil. +Many of these requirements could be complied with +were it not for the fact that the manufacturer has +dropped certain details which appeared superfluous, +but which were in reality very important in obtaining +perfect operation. The author therefore suggests that +the services of a competent expert be retained by those +who intend to install a gas-engine in their plants.</p> + +<p><b>The Duty of a Consulting Engineer.—</b>An expert +fills the same office as an architect, and impartially +selects the engine best suited to his client's peculiar +needs. His examination of the engines offered to him +will proceed somewhat according to the following programme:</p> + +<p>1. He will first study the installation from the +mechanical point of view, and also the local conditions +under which that installation is to operate, in order that +he may not order an engine too large or too small, or +a type incompatible with the foundations at his disposal, +or unable to fulfil all the requirements of his +client.</p> + +<p>2. He will examine the precautions which have been +taken to avoid or reduce to a minimum certain inconveniences +which attend the operation of explosion-engines. +<!--281.png--><span class='pagenum'><a name="Page_281" id="Page_281">[281]</a></span></p> + +<p>3. He will draw up specifications, with the terms +of which gas-engine makers must comply, so that he can +compare on the basis of these specifications the merits +of the engines submitted to him.</p> + +<p>4. He will prepare an estimate of cost and also a +contract which is not couched in terms altogether in the +gas-engine maker's favor, and which gives the purchaser +important warranties.</p> + +<p>5. He will supervise the technical installation of the +engine or plant.</p> + +<p>6. He will make tests after the engine is installed and +see to it that the maker has fulfilled his warranties.</p> + +<p><b>Specifications.—</b>Since engines and gas-producers are +constructed for commercial ends, it naturally follows +that their manufacturers seek to make the utmost possible +profit in selling their installations. Prices charged +will necessarily vary with the quality of material employed, +the care taken in constructing the engine and +generator, the number of apparatus of the same type +which are manufactured, the arrangement of the parts +and that of the installations. Since there is considerable +rivalry among gas-engine builders, selling prices are +often cut down so far that little or no profit is left. It +is very difficult—indeed impossible—to convince a purchaser +that it is to his interest to pay a fair price in order +to obtain a good installation, especially when other +manufacturers are offering the same installation at a less +price with the same warranties. As a result of this state +of affairs, engine builders, in order that they may not +lose an order, are willing, to reduce their prices, hoping +<!--282.png--><span class='pagenum'><a name="Page_282" id="Page_282">[282]</a></span> +to make up in the quality of the workmanship and the +material what they would otherwise lose. Often they +will deliver an engine too small in size but operating at +a higher speed than that ordered; or they will select an +old type, or carry out certain details with no great care.</p> + +<p>This, to be sure, is not always the case; for there are +a few builders of engines who place their reputation +above everything else and who would rather lose an +order than execute it badly. Others, unfortunately, +prefer to have the order at all costs.</p> + +<p>By retaining a consulting engineer, all these difficulties +are overcome. In the first place, the engineer +draws up a scale of prices and specifications which must +be complied with in their entirety as well as in all details. +Rival engine builders are thus compelled to +make their estimates according to the same standard, +so that one engine can readily be compared with another +with the utmost fairness. In these specifications, +penalties will be provided for by the engineer which +will be levied if the warranties of the maker are not fulfilled. +Otherwise the warranties are worth nothing.</p> + +<p>The first consequence of engaging a consulting engineer +is to render the matter of cost a secondary one. +A factory owner who employs a consulting engineer +and pays him for his services, is impelled chiefly by the +desire to obtain a good installation which will perform +what he expects of it. For that reason necessary sacrifices +will be made to comply with the client's wishes.</p> + +<p>If the purchaser considers the question of cost most +important to him, he need not engage an expert to +<!--283.png--><span class='pagenum'><a name="Page_283" id="Page_283">[283]</a></span> +supervise the installation of his engines. He has simply +to pick out the cheapest engine. Unfortunately, however, +the money which he will save by such a procedure +will be more than compensated for by the trouble which +he will later experience when his motor stops or when +it breaks down, because it has been cheaply built in the +first place.</p> + +<p>The advice of a consulting engineer is therefore of +importance to the purchaser, because an engine will be +installed which will in every way meet his requirements. +The gas-engine builder will also prefer to deal +with an engineer, because the engineer can appreciate +at their true worth good material and good workmanship +and place a fair valuation upon them. The specifications +of a gas-engine and gas-producer expert are accepted +by most engine builders, because an expert will +not introduce conditions which cannot be fulfilled. +Some manufacturers refuse to consider the conditions +imposed by specifications seriously, or else they fix different +prices and make tenders on the basis of these +with or without specifications. In either case the purchaser +may be sure that he is not receiving what he has +a right to exact.</p> + +<p><b>Testing the Plant.—</b>When the engine has been +selected the consulting engineer supervises its installation, +and, after this is completed, carries out tests in +order to determine whether or not the guaranteed +power and consumption are attained. The methods +employed in testing a gas-engine are both complex and +delicate. The quality of the gas, the proportions of the +<!--284.png--><span class='pagenum'><a name="Page_284" id="Page_284">[284]</a></span> +elements forming the mixture, the time and the method +of ignition, the temperature of the cylinder-walls, the +temperature and the pressure of the gas drawn into the +cylinder, all these are factors which have a decided +bearing upon the results of a test. If these factors be +not carefully considered the conclusions to be drawn +from the test may be absolutely wrong.</p> + +<p>Indicators of any type should not be indiscriminately +employed; only those specially designed for gas-engine +purposes should be used. Indicator cards are in themselves +inadequate, and should be supplemented by the +records of explosion-recorders.</p> + +<p>The calorific value of the gas should be measured +either by the Witz apparatus or by means of any other +calorimeter.</p> + +<p>In interpreting the diagrams and records some difficulty +will be encountered. Sometimes it happens that +a particular form of curve is attributed to a cause entirely +different from the real one. It happens not infrequently +that engineers, whose experience is confined to +engines of one make and who have not had the opportunity +to make sufficient comparisons, draw such erroneous +conclusions from cards.</p> + +<p>To recapitulate what has already been said, the testing +of gas-engines requires considerable experience and +cannot be lightly undertaken. Special instruments of +precision are necessary. The author has very often been +called upon to contradict the results obtained by experts +whose tests have consisted simply in ascertaining +the engine power either by means of a Prony brake, or +<!--285.png--><span class='pagenum'><a name="Page_285" id="Page_285">[285]</a></span> +by means of a brake-strap on the fly-wheel. The brake +gives but crude results at best; it is a means of control, +and not an instrument of scientific investigation.</p> + +<p>Something more than the mere power produced by +an engine should be ascertained. The tests made should +throw some light upon the reasons why that power cannot +be exceeded, and show that the necessary changes +can be made to cause the engine to operate more economically +and to yield energy of an amount which its +owner has a right to expect. The indicator and the +recorder are testing instruments which clearly indicate +discrepancies in operation and the means by which they +may be corrected. The tests made should determine +whether the power developed is not obtained largely by +means of controlling devices which cause premature +wearing away of the engine parts.</p> + +<p>It is not the intention of the author to describe indicators +of the well-known Watt type. It is simply his purpose +to call attention to the explosion-recorder which +he has devised to supplement the data obtained by +means of the indicator.</p> + +<!--286.png--><p><span class='pagenum'>286</span></p> +<div class="figcenter" style="width: 275px;"> +<img src="images/fig_145.jpg" width="275" height="600" alt="Fig. 145." title="" /> +<span class="caption"><span class='smcap'>Fig. 145.</span>—Mathot explosion-recorder.</span> +</div> + +<p><b>Explosion-Recorder for Industrial Engines.—</b>The +explosion-recorder illustrated in Fig. 145 can be +adapted to any ordinary indicator. It is composed of +a supporting bracket <i>B</i> upon which a drum <i>T</i> is +mounted. This drum is rotated by a clock-train, the +speed of which is controlled by means of a special compensating +governor. The entire system is pivotally +mounted upon the supporting screw <i>O</i>, so that the drum +<i>T</i>, about which a band of paper is wound, may be +<!--287.png--><span class='pagenum'>287</span> +swung against a stylus <i>C</i>, which records upon the paper +the number and power of the explosions. These explosions +are measured according to scale by a spring connected +with an indicator. The records obtained disclose +for any given cycle the amount of compression as +well as the force of the explosion, and render it possible +to study the phenomena of expansion, exhaust, and suction. +They are, however, inadequate in showing exactly +how an engine runs in general. Indeed, in most +gas-engines, as well as oil and volatile hydrocarbon engines, +each explosion differs from that which follows in +character and in power; and it is absolutely essential to +provide some means of avoiding these variations. The +explosion-recorder gives a graphic record from which +the number of explosions can be read, and also the initial +pressure of each explosion, the number of corresponding +revolutions, the order in which the explosions +succeed one another, and consequently the regularity of +certain phenomena caused by secondary influences, such +as the section of the distributing members, the sensitiveness +of the governor, and the like.</p> + +<p>The explosion-records can be taken simultaneously +with ordinary diagrams. In order to attain this end, +the recorder is allowed to swing around the pivot <i>O</i>, so +that the drum carrying the paper band is brought into +engagement, or swung out of engagement with the +stylus, as it is influenced by each explosion, thereby +leaving its record on the paper. The ordinary diagram +may be traced on the drum of the indicator, as it continues +to operate in its usual way. Thus the explosion-recorder +<!--288.png--><span class='pagenum'><a name="Page_288" id="Page_288">[288]</a></span> +renders it possible to control the operation of +engines, to obtain some idea of the cause of defects and +to attribute them to the proper force. Improvements +can then be made which will ensure a greater efficiency. +A number of records herewith reproduced illustrate the +defects in the controlling apparatus and in the construction +of certain engines, and also the result of improvements +which have been made on the basis of the records +obtained. The smaller lines indicate the compression, +which is usually constant in engines in which the "hit-and-miss" +system of governing is employed, while the +larger lines indicate the explosions. These records are +only part of the complete data normally drawn on the +paper in the period of 120 seconds corresponding with +an entire revolution of the recorder-drum.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_146.jpg" width="600" height="154" alt="Fig. 146." title="" /> +<span class="caption"><span class='smcap'>Fig. 146.</span>—Record with automatic starter.</span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_147.jpg" width="600" height="251" alt="Fig. 147." title="" /> +<span class="caption"><span class='smcap'>Fig. 147.</span>—Gas-engine running at one-half load.</span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_148.jpg" width="600" height="220" alt="Fig. 148." title="" /> +<span class="caption"><span class='smcap'>Fig. 148.</span>—Record made after correcting faults.</span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_149.jpg" width="600" height="215" alt="Fig. 149." title="" /> +<span class="caption"><span class='smcap'>Fig. 149.</span>—Record made after correcting faults.</span> +</div> + +<p>The first record was taken while starting up an engine +provided with an automatic starting device and +supplied with explosive mixture without previous compression +(Fig. 146). The gradual lessening of the distances +of the ordinates or lines representing the explosions +shows that the speed of the motor was slowly +increasing, and also indicates the time which elapsed +before the engine was running smoothly. The records +that follow (Figs. 147, 148 and 149) show the results +<!--289.png--><span class='pagenum'>289</span> +which can be obtained with the recorder by correcting +the errors due to faults in installing the engine and its +accessories. The fifth record is particularly interesting +because it shows the influence of the ignition-tube on +the power of the deflagration of the explosive mixture +(Fig. 150). This record was obtained with an engine +provided with two contiguous tubes. The communication +of each of these tubes with the explosion-chamber +<!--290.png--><span class='pagenum'><a name="Page_290" id="Page_290">[290]</a></span> +could be cut off at will at any moment. The last record +(Fig. 151) was obtained at a time when the effective +load of the engine was changed at two different intervals. +This record shows how regularly the engine was +running and how constant were the initial pressures. +These pressures, however, which is the case in most +engines, manifestly diminish when the explosions succeed +one another without idle strokes of the piston. +This shows, also, the influence of "scavenging" the +products of combustion and the effect it has on the +efficiency of explosion-engines.</p> + +<p><b>Analysis of the Gases.—</b>It has already been stated +that one of the tests which should be made consists in +measuring the calorific value of the gas. Just what the +calorific value of the gas may be it is necessary to know +in order to obtain some idea of the thermal efficiency of +the installation. If a suction gas-producer be employed +(an apparatus in which the nature of the gas generated +changes at each instant), calorimetrical analyses are indispensable +in appreciating the conditions under which +a generator operates.</p> + +<p>These analyses are made by means of calorimeters +which give the calorific value either at a constant +pressure or at a constant volume.</p> + +<p>Constant-volume instruments give a somewhat +weaker record than constant-pressure instruments; but +according to Professor Aimé Witz, the inventor of an +excellent calorimeter, the constant-volume type is almost +indispensable in gaging the efficiency of explosion-engines. +<!--291.png--><span class='pagenum'>291</span></p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_150.jpg" width="600" height="212" alt="Fig. 150." title="" /> +<span class="caption"><span class='smcap'>Fig. 150.</span></span> +</div> + +<div class="figcenter" style="width: 400px;"> +<img src="images/fig_150b.jpg" width="400" height="311" alt="Fig. 150b." title="" /> +<span class="caption"><span class='smcap'>Fig. 150</span><i>b</i>.</span> +</div> + +<div class="figcenter" style="width: 960px;"> +<img src="images/fig_151.jpg" width="960" height="221" alt="Fig. 151." title="" /> +<span class="caption"><span class='smcap'>Fig. 151.</span>—Record made when effective load was +changed at two different intervals.</span> +</div> +<!--292.png--><p><span class='pagenum'><a name="Page_292" id="Page_292">[292]</a></span></p> + +<div class="figcenter" style="width: 475px;"> +<img src="images/fig_152.jpg" width="475" height="500" alt="Fig. 152." title="" /> +<span class="caption"><span class='smcap'>Fig. 152.</span>—The Witz calorimeter.</span> +</div> + +<p><b>The Witz Calorimeter.—</b>The accompanying diagram +(Fig. 152) illustrates Professor Witz's instrument. +Its elements are a steel cylinder having an interior +diameter of 2.36 inches, about a thickness of 0.078 +inch and a height of about 3.54 inches, so that its capacity +is about 15.1 cubic inches, and two covers screwed +on the cylinder to seal it hermetically, oiled paper being +used as a washer. The upper cover carries a spark-exciter; +the lower cover is provided with a valve which +discharges into a cylindrical member 1.06 inches in +diameter. This second cover is downwardly inclined +at its circumference toward the center to insure complete +drainage of the mercury used for charging the +calorimeter. All surfaces are nickel plated. The +proportions of nickel and of steel are fixed by the +manufacturer so as to render it possible to calculate the +displacement of the apparatus in water. The calorimeter +having been completely filled with mercury is +inverted in this liquid in the manner of a test tube. The +<!--293.png--><span class='pagenum'>293</span> +explosive mixture is then introduced, being fed from +a bell in which it has previously been prepared. A +rubber tube connects the bell with the instrument. +The gas is forced from the bell to the calorimeter by +the pressure in the bell. The conical form of the bottom +causes the calorimeter to be emptied rapidly and +to be refilled completely with explosive gas at a pressure +slightly above that of the atmosphere. Equilibrium +is re-established by manipulating the valve, +during a very short interval, so as to permit the excess +gas to escape. During this operation the calorimeter +must be maintained in the vertical position shown in the +diagram. The atmospheric pressure is read off to one-tenth +of a millimeter (0.003936 inches) on a barometer. +The temperature of the gas may be taken to be that of +the mercury-vessel.</p> + +<p>The explosive mixture is prepared in the water reservoir, +the glass bulb shown in the accompanying illustration +being employed. This bulb is closed at its +upper end by means of a cock and is tapered at its lower +end. The gas or air enters at the top by means of a +rubber tube and gradually displaces the water through +the lower end. The bulbs have a volume varying from +200 to 500 cubic centimeters (12 to 30 cubic inches), +and the error resulting from each filling of a bulb is +certainly less than 15 cubic millimeters (0.0009 cubic +inches). The contents are emptied into a bell by lowering +the bulb into the water and opening the cock. If +seven bulbfuls of air be mixed with one bulbful of gas, +an explosive mixture of 1 to 7 is produced, this being +<!--294.png--><span class='pagenum'>294</span> +the proportion commonly employed for street-gas. For +producer-gases the preferred proportion is 1 to 1, oxygen +being often added to the air in order to insure complete +combustion.</p> + +<p>The calorimeter, after having been filled, is placed +in a vessel containing a liter (1.7598 pints) of water +so that it is completely immersed. A spark is then +allowed to pass. The explosion is not accompanied by +any noise; the temperature rises a fixed number of +degrees, so that the quantity of heat liberated can +easily be computed. Each division of the thermometer +is equal to 0.01502 C. The scale reading is minute, +each interval being divided by ten, so that readings to +the 1,500th part of a degree can be taken.</p> + +<p>It should be observed that the mixture generated in +the reservoir is saturated with water vapor at the temperature +of the reservoir. Consequently, the vapor +generated by the explosion must condense in the calorimeter +if the final temperature of the calorimeter is the +same as that of the water reservoir. If, on the other +hand, the temperature be slightly different, a correction +must be made; but the error is negligible for differences +in temperature of from 2 to 3 degrees C. (3.6 to +5.4 degrees F.). This, however, is never likely to +occur if the operation is conducted under favorable +conditions.</p> + +<p>This apparatus is exceedingly simple and practical. +It does not require the manipulation of a pump. The +pressure of the mixture is read off on the barometer; the +calorimeter is entirely immersed in the water of the +<!--295.png--><span class='pagenum'><a name="Page_295" id="Page_295">[295]</a></span> +outer vessel, so that all corrections of doubtful accuracy +are obviated. The method requires but a very slight +correction for temperature. Air, alone or mingled with +oxygen, or a mixture of air and oxygen, can be easily +tested with.</p> + +<p><b>Maintenance of Plants.—</b>If it should be necessary +to retain a consulting engineer to install an engine +capable of filling all requirements, it is also necessary +to select a careful attendant in order that the engine +may be kept in good condition. It is a rather widespread +belief that a gas-engine can be operated without +any care or inspection. This belief is all the more +prevalent because of the employment of street-gas engines, +which, by reason of their simplicity of construction +and regularity of fuel supply, often run for several +hours, and even for an entire day, without any attention +whatever. But this negligence, particularly in the case +of engines driven from producers, is likely to produce +disastrous results. Although engines of this type do not +require constant inspection during operation, still they +require some attention in order that the speed may be +kept at a fixed number of revolutions. Moreover, +the care of the engine, the cleaning of the valves and of +the various parts which are likely to become dirty, and +the examination and cleaning of pipes, should be accomplished +with great care and at regular intervals. +This task should be entrusted only to a man of intelligence. +A common workman who knows nothing of +the care with which the parts of an engine should be +handled is likely to do more harm than good. +<!--296.png--><span class='pagenum'><a name="Page_296" id="Page_296">[296]</a></span></p> + +<p>The factory owner who follows the instructions +which have been given in this book will avoid most of +the stoppages and the trouble incurred in engine and +generator installations, and may count upon a steadiness +of operation comparable with that of a steam-engine.</p> + +<!--297.png--> + +<hr style="width: 35%;" /> +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary="Stockport engine test."> +<tr><td colspan='3'><div class="c3">TEST OF A "STOCKPORT" GAS-ENGINE WITH</div></td></tr> +<tr><td colspan='3'><div class="c3">DOWSON PRESSURE GAS PLANT</div></td></tr> + +<tr><td colspan='3'><div class="c4">Made by R. Mathot at the Works of the "Union Electrique"</div></td></tr> +<tr><td colspan='3'><div class="c4">C<sup>ie</sup>, Brussels, June 27, 1901</div></td></tr> + +<tr><td colspan='3'><div class="c4">Piston Diameter: 15<sup>1</sup>⁄<sub>2</sub>". Piston stroke, 22".</div></td></tr> +<tr><td colspan='3'><div class="c4">Normal number of revolutions, 210.</div></td></tr> +<tr><td align='left'>1.</td><td align='left'>Calorific value of the coal</td><td align='left'>12750 B.T.U.</td></tr> +<tr><td align='left'>2.</td><td align='left'>Nature and origin of fuel: Anthracite coal of Charleroi (Belgium).</td></tr> +<tr><td align='left'>3.</td><td align='left'>Cost of fuel per ton at the mine</td><td align='left'>$5.50</td></tr> +<tr><td align='left'>4.</td><td align='left'>Cost of fuel per ton at the plant</td><td align='left'>$6.39</td></tr> +<tr><td align='left'>5.</td><td align='left'>Fuel consumption per hour in the generator</td><td align='left'>46.3 lbs.</td></tr> +<tr><td align='left'>6.</td><td align='left'>Fuel consumption per hour in the boiler</td><td align='left'>7 lbs.</td></tr> +<tr><td align='left'>7.</td><td align='left'>Proportion of ash in the coal</td><td align='left'>6 per cent.</td></tr> +<tr><td align='left'>8.</td><td align='left'>Weight of steam at 66 lbs. generated per hour</td><td align='left'>42.7 lbs.</td></tr> +<tr><td align='left'>9.</td><td align='left'>Average brake horse-power</td><td align='left'>53 B.H.P.</td></tr> +<tr><td align='left'>10.</td><td align='left'> Fuel consumption for gas per B.H.P. per hour</td> +<td align='left'>0.875 lbs.</td></tr> +<tr><td align='left'>11.</td><td align='left'> Fuel consumption for steam per B.H.P. per hour</td><td align='left'>0.133 lbs.</td></tr> +<tr><td align='left'>12.</td><td align='left'> Total fuel consumption</td><td align='left'>1.008 lbs.</td></tr> +<tr><td align='left'>13.</td><td align='left'> Steam consumption at 66 lbs. pressure</td><td align='left'>0.81 lbs.</td></tr> +<tr><td align='left'>14.</td><td align='left'> Gas pressure at the engine</td><td align='left'>1<sup>3</sup>⁄<sub>8</sub> inches</td></tr> +<tr><td align='left'>15.</td><td align='left'> Weight of water per B.H.P. per hour for +cooling the cylinder entering at 68° F. and leaving at 105° F.</td> +<td align='left'>51.5 lbs.</td></tr> +<tr><td align='left'> +<!--297.png--><span class='pagenum'><a name="Page_297" id="Page_297">[297]</a></span></td></tr> +<tr><td align='left'>16.</td><td align='left'> Corresponding heat absorbed in cooling</td><td align='left'>1970 B.T.U.</td></tr> +<tr><td align='left'>17.</td><td align='left'> Average initial explosive pressure on piston</td><td align='left'>324 lbs.</td></tr> +<tr><td align='left'>18.</td><td align='left'> Average pressure on piston per square inch</td><td align='left'>72 lbs.</td></tr> +<tr><td align='left'>19.</td><td align='left'> Average indicated horse-power with 85 per cent. misses</td> +<td align='left'>92.5 I.H.P.</td></tr> +<tr><td align='left'>20.</td><td align='left'> Corresponding mechanical efficiency</td><td align='left'>84 per cent.</td></tr> +<tr><td align='left'>21.</td><td align='left'> Corresponding electric load</td><td align='left'>31.950 K.W.</td></tr> +<tr><td align='left'>22.</td><td align='left'> Cost of B.H.P. per hour in anthracite</td><td align='left'>$0.0029</td></tr> +<tr><td align='left'>23.</td><td align='left'> Cost of kilowatt per hour in anthracite</td><td align='left'>$0.0048</td></tr> +<tr><td align='left'>24.</td><td align='left'> Electric power generated per B.H.P.</td><td align='left'>602.8 W.</td></tr> +<tr><td align='left'>25.</td><td align='left'> Thermal efficiency at 53 B.H.P. with 85 per cent. explosions</td> +<td align='left'>18.5 per cent.</td></tr> + +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> +<tr><td colspan='3'><div class="c3">TEST OF A 20 H.P. WINTERTHUR ENGINE</div></td></tr> + +<tr><td colspan='3'><div class="c4">With Winterthur Suction-Producer made by R. Mathot</div></td></tr> +<tr><td colspan='3'><div class="c4">at Winterthur, June 4 and 5, 1902</div></td></tr> + +<tr><td colspan='3'><div class="c4">DATA OF TESTS WITH ILLUMINATING GAS AND WITH FUEL GAS</div></td></tr> + +<tr><td colspan='3'><div class="blkquot">Dimensions of Winterthur Engine—Piston diameter: 10<sup>3</sup>⁄<sub>8</sub>". Stroke: +16<sup>7</sup>⁄<sub>8</sub>". Compression: 177 pounds per square inch. Regulation: +hit and miss. Ignition: electro-magnetic. Fly-wheel: normal, +with external bearing. Lubrication of piston: with oil-pump. +Of main bearings, with rings (as in dynamos).</div></td></tr> + +<tr><td colspan='3'><div class="c3">FULL LOAD WITH STREET-GAS</div></td></tr> + +<tr><td align='left'>1.</td><td align='left'>Number of revolutions per minute</td><td align='left'>200</td></tr> +<tr><td align='left'>2.</td><td align='left'>Corresponding number of explosions</td><td align='left'>96 per cent.</td></tr> +<tr><td align='left'>3.</td><td align='left'>Net load on brake</td><td align='left'>120 lbs.</td></tr> +<tr><td align='left'>4.</td><td align='left'>Corresponding effective power</td><td align='left'>22 B.H.P.</td></tr> +<tr><td align='left'>5.</td><td align='left'>Mean initial explosive pressure on piston per square inch</td> +<td align='left'>455 lbs.</td></tr> +<tr><td align='left'>6.</td><td align='left'>Average pressure on piston per square inch</td><td align='left'>78 lbs.</td></tr> +<tr><td align='left'>7.</td><td align='left'>Gas consumption per B.H.P. at 24° C. and 721 mm. mean pressure</td> +<td align='left'>15.5 cubic feet</td></tr> +<tr><td align='left'>8.</td><td align='left'>Gas consumption per B.H.P. reduced to 0° C. and 760 mm. mean pressure</td><td align='left'>13.5 cubic feet</td></tr> +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> +<!--298.png--><tr><td><p><span class='pagenum'><a name="Page_298" id="Page_298">[298]</a></span></p></td></tr> + +<tr><td colspan='3'><div class="c3">HALF LOAD WITH STREET-GAS</div></td></tr> + +<tr><td align='left'>9.</td><td align='left'>Number of revolutions per minute</td><td align='left'>204</td></tr> +<tr><td align='left'>10.</td><td align='left'>Corresponding number of explosions</td><td align='left'>60 per cent.</td></tr> +<tr><td align='left'>11.</td><td align='left'>Net load on brake</td><td align='left'>60 lbs.</td></tr> +<tr><td align='left'>12.</td><td align='left'>Corresponding effective power</td><td align='left'>11.6 B.H.P.</td></tr> +<tr><td align='left'>13.</td><td align='left'>Gas consumption per B.H.P. per hour at 24° C.</td></tr> +<tr><td align='left'></td><td align='left'>and 721 mm. mean pressure.</td><td align='left'>21 cubic feet</td></tr> +<tr><td align='left'>14.</td><td align='left'>Gas consumption per B.H.P. per hour at 0° C. +and 760 mm. mean pressure.</td><td align='left'>18.3 cubic feet</td></tr> + +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> +<tr><td colspan='3'><div class="c3">RUNNING WITH NO LOAD WITH STREET-GAS</div></td></tr> + +<tr><td align='left'>15.</td><td align='left'>Number of revolutions per minute</td><td align='left'>206</td></tr> +<tr><td align='left'>16.</td><td align='left'>Corresponding number of explosions</td><td align='left'>22 per cent.</td></tr> +<tr><td align='left'>17.</td><td align='left'>Total gas consumption per hour at 24° C. +and 721 mm. mean pressure.</td><td align='left'>106 cubic feet</td></tr> +<tr><td align='left'>18.</td><td align='left'>Maximum calorific power of gas per cubic foot</td><td align='left'>598 B.T.U.</td></tr> +<tr><td align='left'>19.</td><td align='left'>Thermal efficiency with 96 per cent. explosions</td><td align='left'>31 per cent.</td></tr> +<tr><td align='left'>20.</td><td align='left'>Mechanical efficiency with 96 per cent. explosions</td> +<td align='left'>82 per cent.</td></tr> +<tr><td align='left'>21.</td><td align='left'>Temperature of water at the jacket-inlet</td><td align='left'>75 degs. F.</td></tr> +<tr><td align='left'>22.</td><td align='left'>Temperature of water at the jacket-outlet</td><td align='left'>130 degs. F.</td></tr> +<tr><td align='left'>23.</td><td align='left'>Compression per square inch on piston surface</td><td align='left'>178 lbs.</td></tr> +<tr><td align='left'>24.</td><td align='left'>Pressure after expansion</td><td align='left'>37 lbs.</td></tr> + +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> +<tr><td colspan='3'><div class="c3">TEST OF WINTERTHUR PLANT WITH PRODUCER-GAS</div></td></tr> + +<tr><td align='left'>1.</td><td align='left'>Nature of fuel. Belgian anthracite, "Bonne Esperance et Batterie"; size,</td> + <td align='left'><sup>3</sup>⁄<sub>4</sub> inch.</td></tr> +<tr><td align='left'>2.</td><td align='left'>Chemical composition: Carbon, 86.5 per cent.; + hydrogen, 3.5 per cent.; oxygen and nitrogen, 4.65 per cent.; ash, 5.35 per cent.</td></tr> +<tr><td align='left'> +<!--299.png--><span class='pagenum'>299</span></td></tr> +<tr><td align='left'>3.</td><td align='left'>Calorific value per pound of coal</td><td align='left'>14200 B.T.U.</td></tr> +<tr><td align='left'>4.</td><td align='left'>Net calorific value per pound of fuel</td><td align='left'>15050 B.T.U.</td></tr> +<tr><td align='left'>5.</td><td align='left'>Price of anthracite delivered at the plant</td><td align='left'>$3.50 per ton</td></tr> +<tr><td align='left'>6.</td><td align='left'>Number of revolutions of engine per minute</td><td align='left'>200</td></tr> +<tr><td align='left'>7.</td><td align='left'>Corresponding number of explosions</td><td align='left'>91 per cent.</td></tr> +<tr><td align='left'>8.</td><td align='left'>Load on brake </td><td align='left'>106 lbs.</td></tr> +<tr><td align='left'>9.</td><td align='left'>Corresponding effective horse-power</td><td align='left'>20.2 B.H.P.</td></tr> +<tr><td align='left'>10.</td><td align='left'>Fuel consumption at the generator per hour</td><td align='left'>16.4 lbs.</td></tr> +<tr><td align='left'>11.</td><td align='left'>Fuel consumed per B.H.P. per hour</td><td align='left'>0.81 lbs.</td></tr> +<tr><td align='left'>12.</td><td align='left'>Proportion of ash resulting from the tests</td><td align='left'>6 per cent.</td></tr> +<tr><td align='left'>13.</td><td align='left'>Mean initial explosive pressure per square inch</td> +<td align='left'>419.5 lbs.</td></tr> +<tr><td align='left'>14.</td><td align='left'>Average pressure on piston per square inch</td><td align='left'>72.5 lbs.</td></tr> +<tr><td align='left'>15.</td><td align='left'>Indicated horse-power with 91 per cent. explosions</td> +<td align='left'>25.4 I.H.P.</td></tr> +<tr><td align='left'>16.</td><td align='left'>Mechanical efficiency</td><td align='left'>79 per cent.</td></tr> +<tr><td align='left'>17.</td><td align='left'>Thermal efficiency at the producer</td><td align='left'>22 per cent.</td></tr> +<tr><td align='left'>18.</td><td align='left'>Water consumption per hour in the scrubber</td><td align='left'>66 gals.</td></tr> +<tr><td align='left'>19.</td><td align='left'>Cost per B.H.P. per hour in anthracite</td><td align='left'>62 gals.</td></tr> + +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> + +<tr><td colspan='3'><div class="c3">TEST OF A 60 B.H.P. GAS-ENGINE, TYPE G 9, WITH +A SUCTION-GAS PLANT OF THE GASMOTOREN +FABRIK DEUTZ</div></td></tr> + +<tr><td colspan='3'><div class="c4">(Made at Cologne, March 15, 1904, by R. Mathot.)</div></td></tr> + +<tr><td colspan='3'><div class="c4">DATA OF THE TESTS</div></td></tr> + +<tr><td colspan='3'><div class="c4">Diameter of Piston = 16.5". Piston Stroke = 18.9"</div></td></tr> + +<tr><td colspan='3'><div class="c4">FULL LOAD</div></td></tr> + +<tr><td align='left'>1.</td><td align='left'>Average number of revolutions per minute</td><td align='left'>188.66</td></tr> +<tr><td align='left'>2.</td><td align='left'>Corresponding effective work</td><td align='left'>65.11 B.H.P.</td></tr> +<tr><td align='left'>3.</td><td align='left'>Average compression per square inch</td><td align='left'>176 lbs.</td></tr> +<tr><td align='left'>4.</td><td align='left'>Average initial explosive pressure per square inch </td> +<td align='left'>397 lbs.</td></tr> +<tr><td align='left'>5.</td><td align='left'>Average final expansion pressure</td><td align='left'>25 lbs.</td></tr> +<tr><td align='left'>6.</td><td align='left'>Vacuum at suction</td><td align='left'>4.4 lbs.</td></tr> +<tr><td align='left'>7.</td><td align='left'>Average pressure on piston</td><td align='left'>81 lbs.</td></tr> +<tr><td align='left'>8.</td><td align='left'>Corresponding indicated horse-power</td><td align='left'>77 I.H.P.</td></tr> +<tr><td> +<!--300.png--><span class='pagenum'>300</span></td></tr> +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> + +<tr><td colspan='3'><div class="c3">FUEL</div></td></tr> + +<tr><td align='left'>9.</td><td align='left'>Nature of fuel: Anthracite coal 0.4" to 0.8"</td></tr> +<tr><td align='left'>10.</td><td align='left'>Origin: Coalpit of Zeihe, Morsbach at Aix-la-Chapelle.</td></tr> +<tr><td align='left'>11.</td><td align='left'>Chemical composition of coal:</td></tr> +<tr><td align='left'></td><td align='left'>Carbon</td><td align='left'>83.22%</td></tr> +<tr><td align='left'></td><td align='left'>Hydrogen</td><td align='left'>3.31%</td></tr> +<tr><td align='left'></td><td align='left'>Nitrogen and Oxygen</td><td align='left'>3.01%</td></tr> +<tr><td align='left'></td><td align='left'>Sulphur</td><td align='left'>0.44%</td></tr> +<tr><td align='left'></td><td align='left'>Ash</td><td align='left'>7.33%</td></tr> +<tr><td align='left'></td><td align='left'>Water</td><td align='left'>2.69%</td></tr> +<tr><td align='left'>12.</td><td align='left'>Calorific value.</td><td align='left'>13650 B.T.U.</td></tr> + +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> +<tr><td colspan='3'><div class="c3">GAS</div></td></tr> + +<tr><td align='left'>13.</td><td align='left'>Chemical composition of gas:</td></tr> +<tr><td align='left'>Carbonic acid</td><td align='left'>6.60%</td></tr> +<tr><td align='left'>Oxygen</td><td align='left'>0.30%</td></tr> +<tr><td align='left'>Hydrogen</td><td align='left'>18.90%</td></tr> +<tr><td align='left'>Methane</td><td align='left'>0.57%</td></tr> +<tr><td align='left'>Carbon monoxide</td><td align='left'>24.30%</td></tr> +<tr><td align='left'>Nitrogen</td><td align='left'>49.33%</td></tr> +<tr><td align='left'>14.</td><td align='left'> Calorific value of gas, combination water, at 59° F. constant +volume reduced to 32° F. and atmospheric pressure</td><td align='left'>140 B.T.U.</td></tr> + +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> +<tr><td colspan='3'><div class="c3">TEMPERATURES</div></td></tr> + +<tr><td colspan='3'><div class="c3"><i>Engine</i></div></td></tr> + +<tr><td align='left'>15.</td><td align='left'>Cooling water at the inlet of the cylinder-head</td> +<td align='left'>55.4 deg. F.</td></tr> +<tr><td align='left'></td><td align='left'> Temperature at the outlet</td><td align='left'>109.5 deg. F.</td></tr> +<tr><td align='left'>16.</td><td align='left'> Temperature at outlet of cylinder</td><td align='left'>127.5 deg. F.</td></tr> + +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> +<tr><td colspan='3'><div class="c3"><i>Gas-Generator</i></div></td></tr> + +<tr><td align='left'>17.</td><td align='left'>Temperature of water in the vaporizer</td><td align='left'>158.3 deg. F.</td></tr> + +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> +<tr><td colspan='3'><div class="c3">EFFICIENCIES AND CONSUMPTION</div></td></tr> + +<tr><td align='left'>18.</td><td align='left'>Mechanical efficiency</td><td align='left'>84.6%</td></tr> +<tr><td align='left'>19.</td><td align='left'>Gross consumption of coal per B.H.P. per hour</td><td align='left'>0.86 lbs</td></tr> +<tr><td align='left'>20.</td><td align='left'>Thermal efficiency in proportion to the effective work +and the gross consumption of coal in the gas-generator</td><td align='left'> 24.3%</td></tr> + +<!--301.png--><tr><td><p><span class='pagenum'>301</span></p></td></tr> +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> +<tr><td colspan='3'><div class="c3">HALF LOAD</div></td></tr> + +<tr><td colspan='3'><div class="c3">WORK</div></td></tr> + +<tr><td align='left'>1.</td><td align='left'>Average number of revolutions per minute</td><td align='left'>195.5</td></tr> +<tr><td align='left'>2.</td><td align='left'>Corresponding effective work</td><td align='left'>33.85 B.H.P.</td></tr> +<tr><td align='left'>3.</td><td align='left'>Corresponding average compression</td><td align='left'>125 lbs.</td></tr> +<tr><td align='left'>4.</td><td align='left'>Average initial explosive pressure</td><td align='left'>258 lbs.</td></tr> +<tr><td align='left'>5.</td><td align='left'>Average final expansion</td><td align='left'>18 lbs.</td></tr> +<tr><td align='left'>6.</td><td align='left'>Vacuum at suction</td><td align='left'>6.8 lbs.</td></tr> +<tr><td align='left'>7.</td><td align='left'>Average mean pressure on piston</td><td align='left'>46.2 lbs.</td></tr> +<tr><td align='left'>8.</td><td align='left'>Corresponding indicated power</td><td align='left'>45. I.H.P.</td></tr> +<tr><td align='left'>9.</td><td align='left'>Speed variation between full and half load</td><td align='left'>3.5%</td></tr> + +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> +<tr><td colspan='3'><div class="c3">CONSUMPTION</div></td></tr> + +<tr><td align='left'>10.</td><td align='left'>Gross consumption of coal per B.H.P. per hour</td><td align='left'>1.155 lbs.</td></tr> + +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> +<tr><td colspan='3'><div class="c3">RUNNING WITH NO LOAD</div></td></tr> + +<tr><td align='left'>1.</td><td align='left'>Average number of revolutions per minute</td><td align='left'>199</td></tr> +<tr><td align='left'>2.</td><td align='left'>Minimum corresponding compression</td><td align='left'>95.55 lbs.</td></tr> +<tr><td align='left'>3.</td><td align='left'>Average initial explosive pressure</td><td align='left'>220 lbs.</td></tr> +<tr><td align='left'>4.</td><td align='left'>Average final expansion</td><td align='left'>0 lbs.</td></tr> +<tr><td align='left'>5.</td><td align='left'>Vacuum at suction</td><td align='left'>8.8 lbs.</td></tr> +<tr><td align='left'>6.</td><td align='left'>Average pressure on piston</td><td align='left'>11.2 lbs.</td></tr> +<tr><td align='left'>7.</td><td align='left'>Corresponding indicated horse-power.</td><td align='left'>11 I.H.P.</td></tr> +<tr><td align='left'>8.</td><td align='left'>Speed variation between full load and no load</td><td align='left'>5.2%</td></tr> + +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> +<tr><td colspan='3'><div class="c3">TEST OF A GAS PLANT OF A FOUR-CYCLE DOUBLE-ACTING +ENGINE OF 200 H.P. AND A SUCTION-PRODUCER +IN THE WORKS OF THE GASMOTOREN +FABRIK DEUTZ, COLOGNE</div></td></tr> + +<tr><td colspan='3'><div class="c4">March 14 and 15, 1904, by Messrs. A. Witz, R. Mathot, and de +Herbais</div></td></tr> + +<tr><td colspan='3'><div class="c3">DATA OF THE TESTS</div></td></tr> + +<tr><td colspan='3'><div class="blkquot">Piston Diameter: 21<sup>1</sup>⁄<sub>4</sub>". Stroke: 27<sup>9</sup>⁄<sub>16</sub>". Diameter of Piston-Rods: +front, 4<sup>3</sup>⁄<sub>4</sub>"; rear, 4<sup>5</sup>⁄<sub>16</sub>"</div></td></tr> + +<tr><td><!--302.png--><p><span class='pagenum'>302</span></p></td></tr> + +<tr><td colspan='3'><div class="c3">ENGINE</div></td></tr> + +<tr><td colspan='3'><div class="c3"><i>Full Load Tests</i></div></td></tr> + +<tr><td align='left'>1.</td><td align='left'>Average number of revolutions per minute</td><td align='left'>151.29 and 150.20</td></tr> +<tr><td align='left'>2.</td><td align='left'>Corresponding effective load</td><td align='left'>214.22 B.H.P. +and 222.83 B.H.P.</td></tr> +<tr><td align='left'>3.</td><td align='left'>Duration of the tests</td><td align='left'>3 hours and 10 hours</td></tr> +<tr><td align='left'>4.</td><td align='left'>Average temperature of water after cooling the piston</td> +<td align='left'>117.5 deg. F.</td></tr> +<tr><td align='left'>5.</td><td align='left'>Average temperature of water after cooling the cylinder and valve-seats</td> +<td align='left'>135 deg. F.</td></tr> +<tr><td align='left'>6.</td><td align='left'>Water consumption per hour for cooling the piston</td><td align='left'>39 gal.</td></tr> + +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> +<tr><td colspan='3'><div class="c3">PRODUCER</div></td></tr> + +<tr><td align='left'>7.</td><td align='left'>Nature and Origin of Fuel: Anthracite coal +"Bonne-Esperance et Batterie" Herstal, Belgium.</td></tr> +<tr><td align='left'>8.</td><td align='left'>Calorific value of fuel</td><td align='left'>14650 B.T.U.</td></tr> +<tr><td align='left'>9.</td><td align='left'>Consumption of fuel per hour (plus 53 lbs. +on the night of the 14th for keeping the generator fired during 14 hours, the +engine being stopped)</td><td align='left'>199 lbs.-160 lbs.</td></tr> +<tr><td align='left'>10.</td><td align='left'>Water consumption per hour in the vaporiser</td><td align='left'>14.2 gals.</td></tr> +<tr><td align='left'>11.</td><td align='left'>Water consumption per hour in the scrubbers</td><td align='left'>318 gals.</td></tr> +<tr><td align='left'>12.</td><td align='left'>Average temperature of gas at the outlet of the generator</td> +<td align='left'>558 deg. F.</td></tr> +<tr><td align='left'>13.</td><td align='left'>Average temperature of gas at the outlet of the scrubbers</td> +<td align='left'>62.5 deg. F.</td></tr> + +<tr><td colspan='3'><hr style="width: 35%;" /></td></tr> +<tr><td colspan='3'><div class="c3">EFFICIENCIES</div></td></tr> + +<tr><td align='left'>14.</td><td align='left'>Gross consumption of coal per B.H.P. per hour</td><td align='left'>0.927 lbs.-0.720 lbs.</td></tr> +<tr><td align='left'>15.</td><td align='left'>Consumption of coal per B.H.P. after deduction of the water</td> +<td align='left'>0.907 lbs.-0.705 lbs.</td></tr> +<tr><td><!--303.png--><span class='pagenum'>303</span></td></tr> +<!--303.png--> +<tr><td align='left'>16.</td><td align='left'>Thermal efficiency relating to the +effective H.P. and to the dry coal consumed in the generator</td><td align='left'>19%-24.4%</td></tr> +<tr><td align='left'>17.</td><td align='left'>Water consumption per B.H.P. hour:</td></tr> +<tr><td align='left'></td><td align='left'>For the cylinder, stuffing-boxes and valve-seat jackets</td> +<td align='left'>4.65 gals.</td></tr> +<tr><td align='left'></td><td align='left'>For the piston and piston-rods</td><td align='left'>1.75 gals.</td></tr> +<tr><td align='left'></td><td align='left'>For the vaporizer</td><td align='left'>0.0655 gals.</td></tr> +<tr><td align='left'></td><td align='left'>For washing the gas in the scrubbers</td><td align='left'>1.42 gals.</td></tr> +<tr><td align='left'>18.</td><td align='left'>Water converted in steam per lb. consumed in the generator</td> +<td align='left'>0.193 gals.</td></tr> +</table></div> +<hr style="width: 95%;" /> +<!--305.png--><p><span class='pagenum'>305</span></p> + +<h2>INDEX</h2> + +<dl> + +<dt class="indexsubhdr">A</dt> + +<dt>Adjustment of gas-engine, <a href="#Page_126">126</a></dt> + +<dt>Adjustment of moving parts, imperfect, <a href="#Page_146">146</a></dt> + +<dt>Admission-valve, binding of, <a href="#Page_152">152</a></dt> + +<dt>Admission, variable, <a href="#Page_55">55</a>, <a href="#Page_56">56</a></dt> + +<dt>Air-blast, <a href="#Page_180">180</a></dt> + +<dt>Air-chest, <a href="#Page_82">82</a></dt> + +<dt>Air, displacement of, <a href="#Page_92">92</a></dt> + +<dt>Air, exclusion of, in producers, <a href="#Page_207">207</a></dt> + +<dt>Air, filtration of, <a href="#Page_82">82</a></dt> + +<dt>Air-heater, Winterthur, <a href="#Page_236">236</a></dt> + +<dt>Air-heaters, <a href="#Page_238">238</a></dt> + +<dt>Air-pipe, <a href="#Page_82">82</a></dt> + +<dt>Air-pipe, location of, <a href="#Page_83">83</a></dt> + +<dt>Air-pump, <a href="#Page_266">266</a></dt> + +<dt>Air, regulation of supply, <a href="#Page_82">82</a></dt> + +<dt>Air suction, <a href="#Page_81">81</a></dt> + +<dt>Air suction, resistance to, <a href="#Page_82">82</a></dt> + +<dt>Air supply of producer, <a href="#Page_225">225</a></dt> + +<dt>Air-valve, control by engine, <a href="#Page_25">25</a></dt> + +<dt>Air vibration, <a href="#Page_92">92</a></dt> + +<dt>Alcohol as engine fuel, <a href="#Page_264">264</a></dt> + +<dt>Anthracite, consumption of, in producers, <a href="#Page_200">200</a></dt> + +<dt>Anthracite in producers, <a href="#Page_190">190</a>, <a href="#Page_201">201</a></dt> + +<dt>Anti-pulsators, <a href="#Page_77">77</a></dt> + +<dt>Anti-pulsators, disconnection of, in stopping engine, <a href="#Page_132">132</a></dt> + +<dt>Anti-pulsators, precautions to be taken with, <a href="#Page_79">79</a></dt> + +<dt>Anti-vibratory substances, <a href="#Page_89">89</a></dt> + +<dt>Ash-pit, <a href="#Page_214">214</a>, <a href="#Page_217">217</a></dt> + +<dt>Ash-pit, Bollinckx, <a href="#Page_220">220</a></dt> + +<dt>Ash-pit, cleaning of, <a href="#Page_261">261</a></dt> + +<dt>Ash-pit, Deutz, <a href="#Page_220">220</a></dt> + +<dt>Ash-pit, door of, <a href="#Page_220">220</a></dt> + +<dt>Ash-pit, Wiedenfeld, <a href="#Page_220">220</a></dt> + +<dt>Asphyxiation, <a href="#Page_169">169</a></dt> + +<dt>Atomizer of oil-engines, <a href="#Page_265">265</a></dt> + +<dt class="indexsubhdr">B</dt> + +<dt>Back firing, <a href="#Page_82">82</a>, <a href="#Page_131">131</a></dt> + +<dt>Back pressure to exhaust, <a href="#Page_151">151</a></dt> + +<dt>Bags, arrangement of, <a href="#Page_80">80</a></dt> + +<dt>Bags, capacity of, <a href="#Page_79">79</a></dt> + +<dt>Bags, precautions to be taken with, <a href="#Page_79">79</a></dt> + +<dt>Bags, rubber, <a href="#Page_77">77</a></dt> + +<dt>Bark as producer fuel, <a href="#Page_193">193</a></dt> + +<dt>Batteries for ignition, <a href="#Page_31">31</a></dt> + +<dt>Bearings, adjustability of, <a href="#Page_5">5</a></dt> + +<dt>Bearings, adjustment of, <a href="#Page_44">44</a></dt> + +<dt>Bearings, care of, <a href="#Page_123">123</a></dt> + +<dt>Bearings, lubrication of, <a href="#Page_117">117</a></dt> + +<dt>Bearings, material of, <a href="#Page_51">51</a></dt> + +<dt>Bearings of fly-wheels, <a href="#Page_92">92</a></dt> + +<dt>Bearings, overheated, <a href="#Page_146">146</a></dt> + +<dt>Bearings, over-lubricated, <a href="#Page_150">150</a></dt> + +<dt>Bearings, position of, <a href="#Page_44">44</a></dt> + +<dt>Bell, gas-holder, <a href="#Page_187">187</a></dt> + +<dt>Bell, Pintsch, <a href="#Page_248">248</a></dt> + +<dt>Bell, volume of, <a href="#Page_187">187</a></dt> + +<dt>Belts, prevention of adhesion by oil, <a href="#Page_120">120</a></dt> + +<dt>Bénier, E., <a href="#Page_199">199</a></dt> + +<dt>Benzin as engine fuel, <a href="#Page_264">264</a></dt> + +<dt>Binding, <a href="#Page_147">147</a></dt> + +<dt>Blast in producers, <a href="#Page_180">180</a>, <a href="#Page_193">193</a>, <a href="#Page_225">225</a></dt> + +<dt>Blower, Koerting, <a href="#Page_181">181</a></dt> + +<dt>Blower, Root, <a href="#Page_182">182</a>, <a href="#Page_188">188</a></dt> + +<dt>Blowers for producers, <a href="#Page_181">181</a></dt> + +<dt>Blowing-generators, <a href="#Page_169">169</a></dt> + +<dt>Bolts of foundation, <a href="#Page_91">91</a></dt> + +<dt>Bomb, Witz, <a href="#Page_284">284</a>, <a href="#Page_292">292</a></dt> + +<dt>Boughs for coolers, <a href="#Page_108">108</a></dt> + +<dt>Box, charging, <a href="#Page_221">221</a></dt> + +<dt>Box, double closure for charging, <a href="#Page_222">222</a></dt> + +<dt>Box, removable charging, <a href="#Page_225">225</a></dt> + +<dt>Brake tests, <a href="#Page_284">284</a></dt> + +<dt>Branch pipes, minimum diameter of, <a href="#Page_81">81</a></dt> + +<dt>Bricks for foundation, <a href="#Page_91">91</a></dt> + +<dt>Brushes, lifting of, when dynamo-engine is stopped, <a href="#Page_132">132</a></dt> + +<dt>Brush, purifying, <a href="#Page_250">250</a></dt> + +<dt>Burner of hot tube, how ignited, <a href="#Page_128">128</a></dt> + +<dt>Burner, regulation of fixed, <a href="#Page_144">144</a></dt> + +<dt>Bushings, care of, <a href="#Page_123">123</a></dt> + +<dt>Bushings, fusion of, <a href="#Page_147">147</a></dt> + +<dt>Bushings (see also Bearings) + +<!--306.png--><span class='pagenum'>306</span></dt> + +<dt class="indexsubhdr">C</dt> + +<dt>Calorimeter, Witz, <a href="#Page_292">292</a></dt> + +<dt>Calorimeters, <a href="#Page_284">284</a>, <a href="#Page_290">290</a></dt> + +<dt>Cam, half-compression, <a href="#Page_130">130</a>, <a href="#Page_132">132</a></dt> + +<dt>Cam, relief, <a href="#Page_130">130</a></dt> + +<dt>Cams, <a href="#Page_51">51</a></dt> + +<dt>Caps of valve-chests, <a href="#Page_124">124</a></dt> + +<dt>Carbureter, <a href="#Page_266">266</a></dt> + +<dt>Care during operation of engine, <a href="#Page_131">131</a></dt> + +<dt>Casing, independence of frame, <a href="#Page_42">42</a></dt> + +<dt>Charging a producer, <a href="#Page_221">221</a></dt> + +<dt>Charging the generator, <a href="#Page_259">259</a></dt> + +<dt>Chest for exhaust, <a href="#Page_83">83</a></dt> + +<dt>Circulation of water, <a href="#Page_98">98</a>, <a href="#Page_125">125</a></dt> + +<dt>Circulation of water, how effected, <a href="#Page_102">102</a></dt> + +<dt>Circulation of water in tanks, <a href="#Page_105">105</a></dt> + +<dt>Circulation of water, regulation of, <a href="#Page_107">107</a></dt> + +<dt>Cleaning of producer, <a href="#Page_261">261</a></dt> + +<dt>Cleanliness, necessity of, <a href="#Page_121">121</a></dt> + +<dt>Cleanliness of producers, <a href="#Page_179">179</a></dt> + +<dt>Closures for charging-boxes, <a href="#Page_223">223</a></dt> + +<dt>Coal in producers, <a href="#Page_201">201</a></dt> + +<dt>Coal in producers, bituminous, <a href="#Page_195">195</a></dt> + +<dt>Coal, Pennsylvania, <a href="#Page_203">203</a></dt> + +<dt>Coal (see also Anthracite)</dt> + +<dt>Coal, Welsh, <a href="#Page_203">203</a></dt> + +<dt>Cock, Deutz, <a href="#Page_224">224</a></dt> + +<dt>Cock, Pierson, <a href="#Page_224">224</a></dt> + +<dt>Cock for charging-box, <a href="#Page_223">223</a>, <a href="#Page_224">224</a></dt> + +<dt>Coke in producers, <a href="#Page_201">201</a></dt> + +<dt>Coke in washers, <a href="#Page_242">242</a></dt> + +<dt>Combustion-generators, <a href="#Page_193">193</a></dt> + +<dt>Combustion, inverted, <a href="#Page_195">195</a></dt> + +<dt>Compression, determination of, <a href="#Page_273">273</a></dt> + +<dt>Compression, faulty, <a href="#Page_134">134</a></dt> + +<dt>Compression, high, <a href="#Page_154">154</a></dt> + +<dt>Compression in Banki engine, <a href="#Page_264">264</a></dt> + +<dt>Compression in Diesel engine, <a href="#Page_264">264</a></dt> + +<dt>Compression, losses in, <a href="#Page_143">143</a></dt> + +<dt>Compression period, <a href="#Page_21">21</a></dt> + +<dt>Compression, relation to power developed, <a href="#Page_122">122</a></dt> + +<dt>Compressors for producers, <a href="#Page_182">182</a></dt> + +<dt>Connecting-rod bearings, <a href="#Page_45">45</a></dt> + +<dt>Connecting-rod bearings, rational design of, <a href="#Page_45">45</a></dt> + +<dt>Connecting-rod, lubrication of, <a href="#Page_113">113</a>, <a href="#Page_115">115</a></dt> + +<dt>Consulting engineer, advisability of retaining, <a href="#Page_282">282</a></dt> + +<dt>Consumption at half load and full load, <a href="#Page_62">62</a></dt> + +<dt>Consumption at various loads, <a href="#Page_62">62</a></dt> + +<dt>Consumption in double or triple acting engines, <a href="#Page_62">62</a></dt> + +<dt>Consumption of gas, <a href="#Page_173">173</a></dt> + +<dt>Consumption of gas in burner, <a href="#Page_30">30</a></dt> + +<dt>Consumption of suction-producers, <a href="#Page_200">200</a></dt> + +<dt>Consumption per effective horse-power, <a href="#Page_62">62</a></dt> + +<dt>Cooler for gas, <a href="#Page_199">199</a></dt> + +<dt>Cooler, for producer, <a href="#Page_240">240</a></dt> + +<dt>Coolers, <a href="#Page_107">107</a></dt> + +<dt>Coolers, size of, <a href="#Page_109">109</a></dt> + +<dt>Cooling of cylinder, <a href="#Page_98">98</a>, <a href="#Page_100">100</a>, <a href="#Page_156">156</a></dt> + +<dt>Cooling of producer-gas engines, <a href="#Page_203">203</a></dt> + +<dt>Cooling, thermo-siphon, <a href="#Page_100">100</a></dt> + +<dt>Cost of oil and volatile hydrocarbon engines, <a href="#Page_268">268</a></dt> + +<dt>Crank-pin, tensile strength of, <a href="#Page_51">51</a></dt> + +<dt>Crank-shaft, <a href="#Page_50">50</a>, <a href="#Page_51">51</a></dt> + +<dt>Crank-shaft bearings, <a href="#Page_44">44</a></dt> + +<dt>Crank-shaft bearings, design of, <a href="#Page_46">46</a></dt> + +<dt>Crank-shaft, effect of premature explosion on, <a href="#Page_30">30</a></dt> + +<dt>Crank-shaft lubrication, <a href="#Page_117">117</a></dt> + +<dt>Crank-shaft, material of, <a href="#Page_50">50</a></dt> + +<dt>Crosshead, care of, <a href="#Page_123">123</a></dt> + +<dt>Cycle, analysis of, <a href="#Page_276">276</a></dt> + +<dt>Cylinder, arrangement of, <a href="#Page_41">41</a></dt> + +<dt>Cylinder, cleaning of, <a href="#Page_122">122</a></dt> + +<dt>Cylinder, cooling of, <a href="#Page_156">156</a></dt> + +<dt>Cylinder, evacuation of, <a href="#Page_83">83</a>, <a href="#Page_131">131</a></dt> + +<dt>Cylinder, gravel in, <a href="#Page_137">137</a></dt> + +<dt>Cylinder, grinding of, <a href="#Page_42">42</a></dt> + +<dt>Cylinder, incandescent particles in, <a href="#Page_142">142</a></dt> + +<dt>Cylinder, independence of casing, Compression in, <a href="#Page_42">42</a></dt> + +<dt>Cylinder-jacket (see Water-jacket)</dt> + +<dt>Cylinder lubrication, <a href="#Page_112">112</a></dt> + +<dt>Cylinder-oil, <a href="#Page_112">112</a>, <a href="#Page_149">149</a></dt> + +<dt>Cylinder, overhang in horizontal engines, <a href="#Page_42">42</a></dt> + +<dt>Cylinder, overheating of, <a href="#Page_148">148</a></dt> + +<dt>Cylinder, presence of water in, <a href="#Page_136">136</a></dt> + +<dt>Cylinder-shell, <a href="#Page_41">41</a></dt> + +<dt>Cylinder, smoke from, <a href="#Page_149">149</a></dt> + +<dt>Cylinder, temperature during operation of engine, <a href="#Page_132">132</a></dt> + +<dt>Cylinder, thrust of, <a href="#Page_43">43</a></dt> + +<dt>Cylinder, tightness of, <a href="#Page_122">122</a> + +<!--307.png--><span class='pagenum'>307</span></dt> + +<dt class="indexsubhdr">D</dt> + +<dt>Damper, Pintsch, <a href="#Page_224">224</a></dt> + +<dt>Dampers, <a href="#Page_223">223</a></dt> + +<dt>Detonations, untimely, <a href="#Page_141">141</a></dt> + +<dt>Distributing mechanism, derangement of, <a href="#Page_152">152</a></dt> + +<dt>Drain-cock in gas-pipes, <a href="#Page_70">70</a>, <a href="#Page_75">75</a></dt> + +<dt>Drain-cocks, testing of, <a href="#Page_256">256</a></dt> + +<dt>Drier for producer-gas, <a href="#Page_248">248</a></dt> + +<dt>Dust-collector, <a href="#Page_239">239</a></dt> + +<dt>Dust-collector, Benz, <a href="#Page_239">239</a></dt> + +<dt>Dust-collector, Bollinckx, <a href="#Page_239">239</a></dt> + +<dt>Dust-collector, Pintsch, <a href="#Page_239">239</a></dt> + +<dt>Dust-collector, Wiedenfeld, <a href="#Page_239">239</a></dt> + +<dt>Dynamo, lifting brushes from, in stopping engine, <a href="#Page_132">132</a></dt> + +<dt class="indexsubhdr">E</dt> + +<dt>Ebelmen principle, <a href="#Page_195">195</a></dt> + +<dt>Engine, Banki, <a href="#Page_264">264</a></dt> + +<dt>Engine, Diesel, <a href="#Page_264">264</a></dt> + +<dt>Engine, producer-gas and steam, compared, <a href="#Page_203">203</a></dt> + +<dt>Engine, selection of, <a href="#Page_279">279</a></dt> + +<dt>Engine, starting a producer-gas, <a href="#Page_258">258</a></dt> + +<dt>Engineer, duty of a consulting, <a href="#Page_281">281</a></dt> + +<dt>Engines, governing oil, <a href="#Page_265">265</a></dt> + +<dt>Engines, oil, <a href="#Page_264">264</a>, <a href="#Page_265">265</a></dt> + +<dt>Engines, producer-gas, <a href="#Page_153">153</a></dt> + +<dt>Engines, producer-gas, temperature of, <a href="#Page_157">157</a></dt> + +<dt>Engines, specifications of, <a href="#Page_281">281</a></dt> + +<dt>Engines, speed of oil, <a href="#Page_264">264</a></dt> + +<dt>Engines, tests of, <a href="#Page_268">268</a></dt> + +<dt>Engines, volatile hydrocarbon, <a href="#Page_264">264</a>, <a href="#Page_267">267</a></dt> + +<dt>Engines, writers on oil, <a href="#Page_266">266</a></dt> + +<dt>Escape-pipes, <a href="#Page_228">228</a></dt> + +<dt>Essences, <a href="#Page_264">264</a></dt> + +<dt>Exhaust, <a href="#Page_83">83</a></dt> + +<dt>Exhaust, back pressure to, <a href="#Page_151">151</a></dt> + +<dt>Exhaust, determination of resistance to, <a href="#Page_274">274</a></dt> + +<dt>Exhaust into sewer or chimney, <a href="#Page_85">85</a></dt> + +<dt>Exhaust, noises of, <a href="#Page_94">94</a>, <a href="#Page_141">141</a></dt> + +<dt>Exhaust period, <a href="#Page_22">22</a></dt> + +<dt>Exhaust, water in, <a href="#Page_136">136</a></dt> + +<dt>Exhausters, <a href="#Page_183">183</a></dt> + +<dt>Exhaust-chest, <a href="#Page_83">83</a></dt> + +<dt>Exhaust-muffler, <a href="#Page_86">86</a>, <a href="#Page_94">94</a></dt> + +<dt>Exhaust-pipe, <a href="#Page_83">83</a>, <a href="#Page_85">85</a></dt> + +<dt>Exhaust-pipe, design of, <a href="#Page_96">96</a>, <a href="#Page_97">97</a></dt> + +<dt>Exhaust-pipe, joints for, <a href="#Page_85">85</a></dt> + +<dt>Exhaust-pipe, oil in, <a href="#Page_151">151</a></dt> + +<dt>Exhaust-valve, binding of, <a href="#Page_152">152</a></dt> + +<dt>Exhaust-valve, cooling of, <a href="#Page_25">25</a></dt> + +<dt>Expansion-boxes, <a href="#Page_95">95</a></dt> + +<dt>Expansion period, <a href="#Page_22">22</a></dt> + +<dt>Expert, necessity of an, <a href="#Page_282">282</a>, <a href="#Page_283">283</a></dt> + +<dt>Explosion, spontaneous, <a href="#Page_140">140</a></dt> + +<dt>Explosion-engines (see Gas-engines)</dt> + +<dt>Explosion period, <a href="#Page_22">22</a></dt> + +<dt>Explosion-recorder, analysis of inertia of, <a href="#Page_277">277</a></dt> + +<dt>Explosion-recorder for industrial engines, <a href="#Page_285">285</a></dt> + +<dt>Explosion-recorder, the continuous, <a href="#Page_269">269</a></dt> + +<dt>Explosions, comparison of average force of, <a href="#Page_275">275</a></dt> + +<dt>Explosion-records, <a href="#Page_288">288</a></dt> + +<dt>Explosions, retarded, <a href="#Page_143">143</a></dt> + +<dt class="indexsubhdr">F</dt> + +<dt>Fans for producers, <a href="#Page_181">181</a></dt> + +<dt>Feeder, Winterthur, <a href="#Page_236">236</a></dt> + +<dt>Feed-hopper, <a href="#Page_224">224</a></dt> + +<dt>Fire-box, door of, <a href="#Page_221">221</a></dt> + +<dt>Flues, escape, <a href="#Page_228">228</a></dt> + +<dt>Fly-wheel, oil on, <a href="#Page_120">120</a></dt> + +<dt>Fly-wheel, starting the, <a href="#Page_131">131</a></dt> + +<dt>Fly-wheels, <a href="#Page_46">46</a></dt> + +<dt>Fly-wheels as pulleys, <a href="#Page_46">46</a></dt> + +<dt>Fly-wheels, balancing of, <a href="#Page_46">46</a></dt> + +<dt>Fly-wheels, curved spoke, how mounted, <a href="#Page_49">49</a></dt> + +<dt>Fly-wheels, fastening of, <a href="#Page_46">46</a></dt> + +<dt>Fly-wheels, proper mounting of, <a href="#Page_46">46</a></dt> + +<dt>Fly-wheels, rim of, <a href="#Page_46">46</a></dt> + +<dt>Fly-wheels, single, <a href="#Page_48">48</a>, <a href="#Page_92">92</a></dt> + +<dt>Fly-wheels, single, for dynamo-engines, <a href="#Page_46">46</a></dt> + +<dt>Fly-wheels, straight and curved spoke, <a href="#Page_49">49</a></dt> + +<dt>Fly-wheels with hit-and-miss system, <a href="#Page_50">50</a></dt> + +<dt>Foundation, <a href="#Page_44">44</a>, <a href="#Page_87">87</a></dt> + +<dt>Foundation, design of, <a href="#Page_88">88</a>, <a href="#Page_89">89</a></dt> + +<dt>Foundation, excavation for, <a href="#Page_88">88</a></dt> + +<dt>Foundation, insulation of, <a href="#Page_89">89</a>, <a href="#Page_90">90</a></dt> + +<dt>Foundation of dynamo-engine, <a href="#Page_91">91</a> + +<!--308.png--><span class='pagenum'>308</span></dt> + +<dt>Frame, <a href="#Page_43">43</a></dt> + +<dt>Frame, method of securing, to foundation, <a href="#Page_44">44</a></dt> + +<dt>Fuel of producers, <a href="#Page_178">178</a>, <a href="#Page_187">187</a>, <a href="#Page_254">254</a></dt> + +<dt>Fuel, qualities of, <a href="#Page_201">201</a></dt> + +<dt>Fuel (see also Lignite, Peat, Sawdust, Wood, Coal, etc.)</dt> + +<dt>Fuel, size of, <a href="#Page_201">201</a></dt> + +<dt>Fuel, smoke-producing, <a href="#Page_254">254</a></dt> + +<dt class="indexsubhdr">G</dt> + +<dt>Gas, ascertaining purity of, <a href="#Page_128">128</a></dt> + +<dt>Gas, blast-furnace, <a href="#Page_153">153</a></dt> + +<dt>Gas, calorific value of, <a href="#Page_284">284</a></dt> + +<dt>Gas, calorific value of producer, <a href="#Page_200">200</a></dt> + +<dt>Gas, coke-oven, <a href="#Page_153">153</a></dt> + +<dt>Gas consumption, <a href="#Page_173">173</a></dt> + +<dt>Gas consumption of burner, <a href="#Page_30">30</a></dt> + +<dt>Gas, effect of quality, <a href="#Page_152">152</a></dt> + +<dt>Gas-engine, balancing of, <a href="#Page_46">46</a></dt> + +<dt>Gas-engine, care during operation, <a href="#Page_131">131</a></dt> + +<dt>Gas-engine, cost of installation, <a href="#Page_19">19</a></dt> + +<dt>Gas-engine, cost of operation, <a href="#Page_19">19</a></dt> + +<dt>Gas-engine, difficulties in starting, <a href="#Page_134">134</a></dt> + +<dt>Gas-engine, how to start a, <a href="#Page_128">128</a></dt> + +<dt>Gas-engine, how to stop a, <a href="#Page_132">132</a></dt> + +<dt>Gas-engine, installation of a, <a href="#Page_68">68</a></dt> + +<dt>Gas-engine, location of a, <a href="#Page_68">68</a></dt> + +<dt>Gas-engine, selection of a, <a href="#Page_21">21</a></dt> + +<dt>Gas-engine, simplicity of installation, <a href="#Page_17">17</a></dt> + +<dt>Gas-engine, the four-cycle, <a href="#Page_21">21</a></dt> + +<dt>Gas-engines, adjustment of, <a href="#Page_126">126</a></dt> + +<dt>Gas-engines, care of, <a href="#Page_121">121</a></dt> + +<dt>Gas-engines, "Steam-Hammer," <a href="#Page_57">57</a></dt> + +<dt>Gas-engines, temperature of, <a href="#Page_158">158</a></dt> + +<dt>Gas-engines, tests of, <a href="#Page_283">283</a></dt> + +<dt>Gas-engines, vertical, <a href="#Page_56">56</a></dt> + +<dt>Gas-engines, writers on, <a href="#Page_68">68</a></dt> + +<dt>Gas, fuel, <a href="#Page_153">153</a></dt> + +<dt>Gas-holder, <a href="#Page_186">186</a>, <a href="#Page_189">189</a></dt> + +<dt>Gas-holders, <a href="#Page_247">247</a></dt> + +<dt>Gas-holder, combined with washer or scrubber, <a href="#Page_186">186</a></dt> + +<dt>Gas, illuminating (see Street-gas)</dt> + +<dt>Gas, impurities of, <a href="#Page_172">172</a></dt> + +<dt>Gas, Mond, <a href="#Page_153">153</a>, <a href="#Page_167">167</a></dt> + +<dt>Gasometer (see Gas-holder)</dt> + +<dt>Gas, producer (see Producer-gas)</dt> + +<dt>Gas production, <a href="#Page_173">173</a></dt> + +<dt>Gas, purification of wood, <a href="#Page_195">195</a></dt> + +<dt>Gas supply, necessity of coolness, <a href="#Page_69">69</a></dt> + +<dt>Gas-valve, necessity of independent operation of, <a href="#Page_27">27</a></dt> + +<dt>Gas, water, <a href="#Page_153">153</a>, <a href="#Page_169">169</a></dt> + +<dt>Gas, wood, <a href="#Page_153">153</a>, <a href="#Page_168">168</a></dt> + +<dt>Gases, analysis of, <a href="#Page_290">290</a></dt> + +<dt>Generator (see also Producer)</dt> + +<dt>Generator, Benz, <a href="#Page_207">207</a></dt> + +<dt>Generator, Bollinckx, <a href="#Page_207">207</a></dt> + +<dt>Generator, care of, <a href="#Page_259">259</a></dt> + +<dt>Generator, charging the, <a href="#Page_259">259</a></dt> + +<dt>Generator, construction of, <a href="#Page_177">177</a>, <a href="#Page_207">207</a></dt> + +<dt>Generator, dimensions of, <a href="#Page_252">252</a></dt> + +<dt>Generator, Dowson, <a href="#Page_177">177</a></dt> + +<dt>Generator, firing the, <a href="#Page_205">205</a>, <a href="#Page_256">256</a></dt> + +<dt>Generator, hot operation of, <a href="#Page_252">252</a></dt> + +<dt>Generator of suction producer, <a href="#Page_205">205</a></dt> + +<dt>Generator, operation of, <a href="#Page_251">251</a></dt> + +<dt>Generator, Pierson, <a href="#Page_215">215</a></dt> + +<dt>Generator, Pintsch, <a href="#Page_207">207</a></dt> + +<dt>Generator, Taylor, <a href="#Page_207">207</a></dt> + +<dt>Generator, Wiedenfeld, <a href="#Page_207">207</a></dt> + +<dt>Generator, Winterthur, <a href="#Page_207">207</a></dt> + +<dt>Generator with internal vaporizer, <a href="#Page_206">206</a></dt> + +<dt>Generators, blowing, <a href="#Page_169">169</a></dt> + +<dt>Generators, pressure, <a href="#Page_169">169</a>, <a href="#Page_177">177</a></dt> + +<dt>Governor, ball, <a href="#Page_52">52</a>, <a href="#Page_53">53</a></dt> + +<dt>Governor, care during operation, <a href="#Page_131">131</a></dt> + +<dt>Governor, hit-and-miss, <a href="#Page_52">52</a>, <a href="#Page_54">54</a></dt> + +<dt>Governor, inertia, <a href="#Page_53">53</a></dt> + +<dt>Governor, sensitiveness of, <a href="#Page_52">52</a></dt> + +<dt>Governors, <a href="#Page_53">53</a></dt> + +<dt>Governors, adjustment of, <a href="#Page_124">124</a></dt> + +<dt>Governors, care of, <a href="#Page_123">123</a></dt> + +<dt>Governors, centrifugal, <a href="#Page_56">56</a></dt> + +<dt>Governors, centrifugal, with hit-and-miss regulation, <a href="#Page_55">55</a></dt> + +<dt>Governors for oil-engines, <a href="#Page_265">265</a></dt> + +<dt>Governors for producer-gas engines, <a href="#Page_161">161</a></dt> + +<dt>Governors, hit-and-miss, <a href="#Page_54">54</a></dt> + +<dt>Governors, variable admission, <a href="#Page_56">56</a></dt> + +<dt>Grate, Bénier's, <a href="#Page_216">216</a></dt> + +<dt>Grate of generator-lining, <a href="#Page_214">214</a></dt> + +<dt>Grate, Kiderlen, <a href="#Page_216">216</a></dt> + +<dt>Grate, Pintsch, <a href="#Page_216">216</a></dt> + +<dt>Grate, Wiedenfeld, <a href="#Page_216">216</a> + +<!--309.png--><span class='pagenum'>309</span></dt> + +<dt class="indexsubhdr">H</dt> + +<dt>Heater, air, <a href="#Page_238">238</a></dt> + +<dt>Hit-and-miss regulation (see Governors)</dt> + +<dt>Holders, gas, <a href="#Page_247">247</a></dt> + +<dt>Hopper, Bollinckx, <a href="#Page_225">225</a></dt> + +<dt>Hopper, Deutz, <a href="#Page_225">225</a></dt> + +<dt>Hopper for generator, <a href="#Page_224">224</a></dt> + +<dt>Hopper, removable feed, <a href="#Page_225">225</a></dt> + +<dt>Hopper, Taylor, <a href="#Page_225">225</a></dt> + +<dt>Hopper, Wiedenfeld, <a href="#Page_225">225</a></dt> + +<dt>Hopper, Winterthur, <a href="#Page_225">225</a></dt> + +<dt>Horse-power, definition of, <a href="#Page_60">60</a></dt> + +<dt>Horse-power, determination of, <a href="#Page_61">61</a></dt> + +<dt>Horse-power (see also Power)</dt> + +<dt>Hot tubes (see Tubes)</dt> + +<dt>Hydrocarbons, volatile, for engine fuel, <a href="#Page_264">264</a></dt> + +<dt class="indexsubhdr">I</dt> + +<dt>Ignition, <a href="#Page_27">27</a>, <a href="#Page_122">122</a></dt> + +<dt>Ignition, adjustment of, <a href="#Page_144">144</a></dt> + +<dt>Ignition by battery and coil, <a href="#Page_31">31</a></dt> + +<dt>Ignition by magneto, <a href="#Page_33">33</a></dt> + +<dt>Ignition, curing defects of electric, <a href="#Page_145">145</a></dt> + +<dt>Ignition, defective, <a href="#Page_152">152</a></dt> + +<dt>Ignition, disadvantages of belated, <a href="#Page_28">28</a></dt> + +<dt>Ignition, disadvantages of premature, <a href="#Page_28">28</a></dt> + +<dt>Ignition, effect of lost motion, <a href="#Page_146">146</a></dt> + +<dt>Ignition, effect of mixture composition on, <a href="#Page_28">28</a></dt> + +<dt>Ignition, effect of temperature of flame on, <a href="#Page_28">28</a></dt> + +<dt>Ignition, effect of water on, <a href="#Page_136">136</a></dt> + +<dt>Ignition, electric, <a href="#Page_30">30</a>, <a href="#Page_139">139</a></dt> + +<dt>Ignition, electric, regulation of, <a href="#Page_145">145</a></dt> + +<dt>Ignition, faulty, <a href="#Page_143">143</a></dt> + +<dt>Ignition for high-pressure engines, <a href="#Page_35">35</a></dt> + +<dt>Ignition, hot-tube, <a href="#Page_159">159</a></dt> + +<dt>Ignition, imperfect, <a href="#Page_137">137</a></dt> + +<dt>Ignition, objections to electric, <a href="#Page_31">31</a></dt> + +<dt>Ignition of producer-gas, <a href="#Page_160">160</a></dt> + +<dt>Ignition, premature, <a href="#Page_139">139</a>, <a href="#Page_142">142</a></dt> + +<dt>Ignition, premature, in high-pressure engines, <a href="#Page_158">158</a></dt> + +<dt>Ignition, prevention of, by faulty compression, <a href="#Page_134">134</a></dt> + +<dt>Ignition, proper timing of, <a href="#Page_27">27</a></dt> + +<dt>Ignition, spontaneous, <a href="#Page_140">140</a>, <a href="#Page_159">159</a></dt> + +<dt>Ignition, tests prior to starting engine, <a href="#Page_129">129</a></dt> + +<dt>Ignition-tubes (see Tubes)</dt> + +<dt>Incrustation of water-jacket, <a href="#Page_98">98</a>, <a href="#Page_148">148</a></dt> + +<dt>Incrustation, prevention of, <a href="#Page_107">107</a></dt> + +<dt>Incrustations, <a href="#Page_255">255</a></dt> + +<dt>Indicators, <a href="#Page_285">285</a></dt> + +<dt>Indicator-records, <a href="#Page_127">127</a></dt> + +<dt>Induction-coil, <a href="#Page_32">32</a></dt> + +<dt>Installation, laws governing gas-engine, <a href="#Page_86">86</a></dt> + +<dt class="indexsubhdr">J</dt> + +<dt>Joints, <a href="#Page_125">125</a></dt> + +<dt>Joints, care of, <a href="#Page_124">124</a></dt> + +<dt class="indexsubhdr">L</dt> + +<dt>Laming mass, <a href="#Page_246">246</a></dt> + +<dt>Laws governing gas-engines, <a href="#Page_86">86</a></dt> + +<dt>Leakage of pipes, <a href="#Page_69">69</a></dt> + +<dt>Lift-valve for charging-box, <a href="#Page_223">223</a></dt> + +<dt>Lignite in producers, <a href="#Page_188">188</a></dt> + +<dt>Lining, refractory, <a href="#Page_211">211</a></dt> + +<dt>Lining, support for generator, <a href="#Page_214">214</a></dt> + +<dt>Loads, consumption at half and full, <a href="#Page_62">62</a></dt> + +<dt>Location of engine, <a href="#Page_68">68</a></dt> + +<dt>Lubricate (see Oils)</dt> + +<dt>Lubricating-pumps, <a href="#Page_115">115</a></dt> + +<dt>Lubrication, <a href="#Page_111">111</a>, <a href="#Page_121">121</a></dt> + +<dt>Lubrication, difficulties entailed by, <a href="#Page_119">119</a></dt> + +<dt>Lubrication, faulty, <a href="#Page_149">149</a></dt> + +<dt>Lubrication of crank-shaft, <a href="#Page_117">117</a></dt> + +<dt>Lubrication of high-power engine, <a href="#Page_116">116</a></dt> + +<dt>Lubrication of valve-stem, <a href="#Page_119">119</a></dt> + +<dt>Lubricator, cotton-waste, <a href="#Page_117">117</a></dt> + +<dt>Lubricators, automatic, <a href="#Page_113">113</a></dt> + +<dt>Lubricators, disconnection of, when stopping engine, <a href="#Page_132">132</a></dt> + +<dt>Lubricators, examination of, before starting, <a href="#Page_129">129</a></dt> + +<dt>Lubricators, feed of, <a href="#Page_121">121</a></dt> + +<dt>Lubricators, revolving-ring, <a href="#Page_118">118</a></dt> + +<dt>Lubricators, sight-feed, <a href="#Page_118">118</a></dt> + +<dt>Lubricators, types of, <a href="#Page_113">113</a> + +<!--310.png--><span class='pagenum'>310</span></dt> + +<dt class="indexsubhdr">M</dt> + +<dt>Magneto, adaptability for producer-gas, <a href="#Page_35">35</a></dt> + +<dt>Magneto, control of, <a href="#Page_35">38</a></dt> + +<dt>Magneto, efficiency of, <a href="#Page_34">34</a></dt> + +<dt>Magneto-igniter, construction of, <a href="#Page_35">35</a></dt> + +<dt>Magneto ignition, <a href="#Page_33">33</a></dt> + +<dt>Magneto ignition, precautions to be taken, <a href="#Page_34">34</a></dt> + +<dt>Magneto, inspection of, before starting engine, <a href="#Page_139">129</a></dt> + +<dt>Magneto, mechanical control of, <a href="#Page_33">33</a></dt> + +<dt>Magneto, operation of, <a href="#Page_33">33</a></dt> + +<dt>Magneto, regulation of, <a href="#Page_37">37</a></dt> + +<dt>Maintenance of plants, <a href="#Page_295">295</a></dt> + +<dt>Manograph, <a href="#Page_269">269</a></dt> + +<dt>Mass, Laming, <a href="#Page_246">246</a></dt> + +<dt>Meters, capacity of, <a href="#Page_70">70</a></dt> + +<dt>Meters, dry, <a href="#Page_72">72</a></dt> + +<dt>Meters, evaporation in wet, <a href="#Page_70">70</a></dt> + +<dt>Meters, falsification of records, <a href="#Page_70">70</a></dt> + +<dt>Meters, inclination of, <a href="#Page_71">71</a></dt> + +<dt>Meters, size of, <a href="#Page_71">71</a></dt> + +<dt>Misfire, <a href="#Page_137">137</a></dt> + +<dt>Mixture, effect of high compression in, <a href="#Page_155">155</a></dt> + +<dt>Mixture, effect of high pressure on, <a href="#Page_156">156</a></dt> + +<dt>Mixture, governing by varying the, <a href="#Page_161">161</a>-164</dt> + +<dt>Mixture, poorness of, <a href="#Page_143">143</a></dt> + +<dt>Mixture, pressure of, <a href="#Page_26">26</a></dt> + +<dt>Mixture-valve, necessity of independence of operation of, <a href="#Page_27">27</a></dt> + +<dt>Mortar for foundation, <a href="#Page_87">87</a></dt> + +<dt>Motion, lost, <a href="#Page_146">146</a></dt> + +<dt>Muffler for exhaust, <a href="#Page_86">86</a>, <a href="#Page_94">94</a></dt> + +<dt class="indexsubhdr">N</dt> + +<dt>Naphthalene in gas-pipes, <a href="#Page_70">70</a></dt> + +<dt>Noises, cause of, <a href="#Page_92">92</a></dt> + +<dt>Noises of exhaust, <a href="#Page_94">94</a></dt> + +<dt class="indexsubhdr">O</dt> + +<dt>Oilers (see Lubricators)</dt> + +<dt>Oiling (see Lubrication)</dt> + +<dt>Oil, addition of sulphur to, <a href="#Page_147">147</a></dt> + +<dt>Oil, cylinder, <a href="#Page_149">149</a></dt> + +<dt>Oil-engines, <a href="#Page_264">264</a>, <a href="#Page_265">265</a></dt> + +<dt>Oil-engines, governing, <a href="#Page_265">265</a></dt> + +<dt>Oil-engines, speed of, <a href="#Page_264">264</a></dt> + +<dt>Oil-engines, writers on, <a href="#Page_266">266</a></dt> + +<dt>Oil for engine fuel, <a href="#Page_264">264</a></dt> + +<dt>Oil, freezing of, <a href="#Page_150">150</a></dt> + +<dt>Oil-guard for fly-wheel, <a href="#Page_120">120</a></dt> + +<dt>Oil-lamp, <a href="#Page_266">266</a></dt> + +<dt>Oil, prevention of spreading on fly-wheel, <a href="#Page_120">120</a></dt> + +<dt>Oil-pumps, <a href="#Page_115">115</a>, <a href="#Page_226">226</a></dt> + +<dt>Oil, quality of, <a href="#Page_150">150</a></dt> + +<dt>Oil, splashing of, <a href="#Page_119">119</a></dt> + +<dt>Oil-tank, <a href="#Page_266">266</a></dt> + +<dt>Oils, how tested, <a href="#Page_112">112</a></dt> + +<dt>Oils, mineral for lubrication, <a href="#Page_112">112</a></dt> + +<dt>Oils, purification of, <a href="#Page_113">113</a></dt> + +<dt>Oils, quality of, <a href="#Page_112">112</a></dt> + +<dt>Oils, requisites of, <a href="#Page_112">112</a></dt> + +<dt>Operation, steadiness of, <a href="#Page_52">52</a></dt> + +<dt>Otto cycle, <a href="#Page_21">21</a></dt> + +<dt>Overheating, <a href="#Page_152">152</a></dt> + +<dt>Overheating, prevention of, <a href="#Page_147">147</a></dt> + +<dt class="indexsubhdr">P</dt> + +<dt>Pacini treatment, <a href="#Page_171">171</a></dt> + +<dt>Peat in producers, <a href="#Page_188">188</a></dt> + +<dt>Perturbations, <a href="#Page_134">134</a></dt> + +<dt>Petrol (see Oil)</dt> + +<dt>Pipe-hangers, <a href="#Page_86">86</a></dt> + +<dt>Pipes, <a href="#Page_69">69</a></dt> + +<dt>Pipes, cross-section of, <a href="#Page_70">70</a></dt> + +<dt>Pipes, disposition of, <a href="#Page_77">77</a></dt> + +<dt>Pipes, escape, <a href="#Page_228">228</a></dt> + +<dt>Pipes, exposure to cold, <a href="#Page_69">69</a></dt> + +<dt>Pipes for exhaust, <a href="#Page_83">83</a></dt> + +<dt>Pipes for producer-gas, <a href="#Page_249">249</a></dt> + +<dt>Pipes for water-tanks, <a href="#Page_102">102</a>, <a href="#Page_103">103</a>, <a href="#Page_105">105</a></dt> + +<dt>Pipes, hanging of, <a href="#Page_86">86</a></dt> + +<dt>Pipes, insulation from foundations and walls, <a href="#Page_94">94</a></dt> + +<dt>Pipes, leakage of, <a href="#Page_69">69</a></dt> + +<dt>Pipes, minimum diameter of branch, <a href="#Page_81">81</a></dt> + +<dt>Pipes, proper size of, <a href="#Page_70">70</a></dt> + +<dt>Piston, <a href="#Page_39">39</a>, <a href="#Page_122">122</a></dt> + +<dt>Piston, avoidance of insertions or projections, <a href="#Page_39">39</a></dt> + +<dt>Piston, cleaning of, <a href="#Page_141">141</a></dt> + +<dt>Piston, curved faces inadvisable, <a href="#Page_39">39</a></dt> + +<dt>Piston, direct connection with crank-shaft, <a href="#Page_43">43</a> + +<!--311.png--><span class='pagenum'>311</span></dt> + +<dt>Piston, finish of, <a href="#Page_41">41</a></dt> + +<dt>Piston, importance of, <a href="#Page_111">111</a></dt> + +<dt>Piston, leakage of, <a href="#Page_136">136</a></dt> + +<dt>Piston, overheating of, <a href="#Page_148">148</a></dt> + +<dt>Piston, position of, in starting, <a href="#Page_130">130</a></dt> + +<dt>Piston, rear face of, <a href="#Page_39">39</a></dt> + +<dt>Piston-pin, construction of bearing at, <a href="#Page_40">40</a></dt> + +<dt>Piston-pin, location of, <a href="#Page_41">41</a></dt> + +<dt>Piston-pin, locking of, <a href="#Page_40">40</a></dt> + +<dt>Piston-pin, lubrication of, <a href="#Page_113">113</a></dt> + +<dt>Piston-pin, material of, <a href="#Page_40">40,</a> <a href="#Page_51">51</a></dt> + +<dt>Piston-pin, strength of, <a href="#Page_40">40</a></dt> + +<dt>Piston-rings, fouling of, <a href="#Page_149">149</a></dt> + +<dt>Piston-rings, material of, <a href="#Page_41">41</a></dt> + +<dt>Piston-rings, number of, <a href="#Page_41">41</a></dt> + +<dt>Piston-rod, effect of premature explosion on, <a href="#Page_30">30</a></dt> + +<dt>Piston-wear, <a href="#Page_40">40</a></dt> + +<dt>Poisoning, carbon monoxide, <a href="#Page_170">170</a></dt> + +<dt>Porcelain of spark-plug, <a href="#Page_32">32</a></dt> + +<dt>Power, definition of, <a href="#Page_60">60</a></dt> + +<dt>Power, measuring engine, <a href="#Page_285">285</a></dt> + +<dt>Power, "Nominal," <a href="#Page_61">61</a></dt> + +<dt>Precautions to be taken in starting, <a href="#Page_128">128</a></dt> + +<dt>Pressure, back, to exhaust, <a href="#Page_151">151</a></dt> + +<dt>Pressure-generators, <a href="#Page_169">169</a>, <a href="#Page_177">177</a></dt> + +<dt>Pressure in producer-gas engines, <a href="#Page_160">160</a></dt> + +<dt>Pressure-lubricators, <a href="#Page_114">114</a></dt> + +<dt>Pressure-producers, <a href="#Page_174">174</a></dt> + +<dt>Pressure-regulator, bell as, <a href="#Page_187">187</a></dt> + +<dt>Pressure-regulators, <a href="#Page_77">77</a></dt> + +<dt>Pressure-regulators, their construction, <a href="#Page_78">78</a></dt> + +<dt>Pressures, high, in producer-gas engines, <a href="#Page_154">154</a></dt> + +<dt>Preheaters, <a href="#Page_229">229</a></dt> + +<dt>Producer, assembling, <a href="#Page_253">253</a></dt> + +<dt>Producer, Bénier, <a href="#Page_216">216</a></dt> + +<dt>Producer, Benz, <a href="#Page_220">228</a>, <a href="#Page_239">239</a>, <a href="#Page_240">240</a></dt> + +<dt>Producer, Bollinckx, <a href="#Page_206">206</a>, <a href="#Page_220">220</a>, <a href="#Page_225">225</a>, <a href="#Page_228">228</a>, <a href="#Page_234">234</a>, <a href="#Page_239">239</a></dt> + +<dt>Producer, Chavanon, <a href="#Page_229">229</a></dt> + +<dt>Producer, cleaning of, <a href="#Page_261">261</a></dt> + +<dt>Producer, Dawson, <a href="#Page_174">174</a></dt> + +<dt>Producer, Deschamps, <a href="#Page_198">198</a></dt> + +<dt>Producer, Deutz, <a href="#Page_206">206</a>, <a href="#Page_220">220</a>, <a href="#Page_224">224</a>, <a href="#Page_225">225</a>, <a href="#Page_228">228</a>, <a href="#Page_229">229</a>, <a href="#Page_240">240</a></dt> + +<dt>Producer, Deutz, <a href="#Page_231">231</a>, <a href="#Page_232">232</a></dt> + +<dt>Producer, Deutz lignite, <a href="#Page_188">188</a></dt> + +<dt>Producer, Duff, <a href="#Page_195">195</a></dt> + +<dt>Producer, Fangé-Chavanon, <a href="#Page_198">198</a></dt> + +<dt>Producer, Fichet-Heurty, <a href="#Page_240">240</a>, <a href="#Page_245">245</a></dt> + +<dt>Producer, Gardie, <a href="#Page_183">183</a></dt> + +<dt>Producer-gas, <a href="#Page_153">153</a></dt> + +<dt>Producer-gas, <a href="#Page_165">165</a></dt> + +<dt>Producer-gas as a furnace fuel, <a href="#Page_177">177</a></dt> + +<dt>Producer-gas, calorific value of, <a href="#Page_200">200</a></dt> + +<dt>Producer-gas, composition of, <a href="#Page_166">166</a></dt> + +<dt>Producer-gas plants, tests of, <a href="#Page_297">297</a></dt> + +<dt>Producer-gas, writers on, <a href="#Page_154">154</a></dt> + +<dt>Producer, general arrangement of suction, <a href="#Page_204">204</a></dt> + +<dt>Producer, Goebels, <a href="#Page_206">206</a></dt> + +<dt>Producer, Hille, <a href="#Page_206">206</a>, <a href="#Page_239">239</a></dt> + +<dt>Producer, Kiderlen, <a href="#Page_206">206</a></dt> + +<dt>Producer, Kiderlen, <a href="#Page_216">216</a></dt> + +<dt>Producer, Koerting, <a href="#Page_232">232</a></dt> + +<dt>Producer, Lencauchez, <a href="#Page_212">212</a>, <a href="#Page_214">214</a></dt> + +<dt>Producer, Phœnix, <a href="#Page_217">217</a></dt> + +<dt>Producer, Pierson, <a href="#Page_224">224</a>, <a href="#Page_229">229</a></dt> + +<dt>Producer, Pintsch, <a href="#Page_206">206</a>, <a href="#Page_216">216</a>, <a href="#Page_224">224</a>, <a href="#Page_231">231</a>, <a href="#Page_232">232</a>, <a href="#Page_239">239</a>, <a href="#Page_245">245</a>, <a href="#Page_248">248</a></dt> + +<dt>Producer, Riché, <a href="#Page_168">168</a>, <a href="#Page_190">190</a>, <a href="#Page_193">193</a>, <a href="#Page_195">195</a>, <a href="#Page_216">216</a></dt> + +<dt>Producer (see also Generator)</dt> + +<dt>Producer, stoppage of, <a href="#Page_261">261</a></dt> + +<dt>Producer, Taylor, <a href="#Page_206">206</a>, <a href="#Page_214">214</a>, <a href="#Page_225">225</a>, <a href="#Page_231">231</a>, <a href="#Page_232">232</a></dt> + +<dt>Producer, test by smoke, <a href="#Page_254">254</a></dt> + +<dt>Producer, test of Deutz, <a href="#Page_298">298</a></dt> + +<dt>Producer, test of Dowson, <a href="#Page_296">296</a></dt> + +<dt>Producer, tests of Winterthur, <a href="#Page_297">297</a></dt> + +<dt>Producer, Thwaite, <a href="#Page_195">195</a></dt> + +<dt>Producer, Wiedenfeld, <a href="#Page_206">206</a>, <a href="#Page_216">216</a>, <a href="#Page_220">220</a>, <a href="#Page_225">225</a>, <a href="#Page_234">234</a>, <a href="#Page_239">239</a></dt> + +<dt>Producer, Winterthur, <a href="#Page_225">225</a>, <a href="#Page_228">228</a>, <a href="#Page_236">236</a></dt> + +<dt>Producers, advantages of suction, <a href="#Page_195">199</a></dt> + +<dt>Producers, combustion, <a href="#Page_193">193</a></dt> + +<dt>Producers, conditions of perfect operation, <a href="#Page_251">251</a></dt> + +<dt>Producers, consumption of suction, <a href="#Page_200">200</a></dt> + +<dt>Producers, distilling, <a href="#Page_190">190</a></dt> + +<dt>Producers, efficiency of, <a href="#Page_201">201</a></dt> + +<dt>Producers, efficiency of lignite, <a href="#Page_190">190</a></dt> + +<dt>Producers, efficiency of wood, <a href="#Page_194">194</a></dt> + +<dt>Producers, lignite, <a href="#Page_188">188</a></dt> + +<dt>Producers, maintenance of, <a href="#Page_254">254</a></dt> + +<dt>Producers, peat, <a href="#Page_188">188</a></dt> + +<dt>Producers, pressure, <a href="#Page_174">174</a></dt> + +<dt>Producers, self-reducing, <a href="#Page_193">193</a></dt> + +<dt>Producers, specifications of, <a href="#Page_281">281</a> + +<!--312.png--><span class='pagenum'>312</span></dt> + +<dt>Producers, suction, <a href="#Page_199">199</a></dt> + +<dt>Producers, suction (see also Suction-producers)</dt> + +<dt>Producers, tests of, <a href="#Page_297">297</a></dt> + +<dt>Producers with external vaporizers, <a href="#Page_206">206</a></dt> + +<dt>Production of gas, <a href="#Page_173">173</a></dt> + +<dt>Pulley, disconnection of, in stopping engine, <a href="#Page_132">132</a></dt> + +<dt>Pump, circulating with by-pass, <a href="#Page_105">106</a></dt> + +<dt>Purifier, fiber, <a href="#Page_185">185</a></dt> + +<dt>Purifier, Fichet-Heurtey, <a href="#Page_245">245</a></dt> + +<dt>Purifier, material for, <a href="#Page_245">245</a></dt> + +<dt>Purifier, moss, <a href="#Page_185">185</a></dt> + +<dt>Purifier, Pintsch, <a href="#Page_245">245</a></dt> + +<dt>Purifier, sawdust, <a href="#Page_185">185</a></dt> + +<dt>Purifiers for gas, <a href="#Page_184">184</a></dt> + +<dt>Purifiers for producer-gas, <a href="#Page_244">244</a></dt> + +<dt class="indexsubhdr">R</dt> + +<dt>Recorder, analysis of inertia of explosion, <a href="#Page_277">277</a></dt> + +<dt>Recorder, explosion, for industrial engines, <a href="#Page_285">285</a></dt> + +<dt>Recorder, the continuous explosion, <a href="#Page_269">269</a></dt> + +<dt>Records of engines, <a href="#Page_284">284</a></dt> + +<dt>Records of explosions, <a href="#Page_288">288</a></dt> + +<dt>Records, indicator, <a href="#Page_127">127</a></dt> + +<dt>Regrinding of valves, <a href="#Page_122">122</a></dt> + +<dt>Regularity, cyclic, <a href="#Page_48">48</a>, <a href="#Page_53">53</a></dt> + +<dt>Remagnetization of magnetos, <a href="#Page_33">33</a></dt> + +<dt>Resuscitation after asphyxiation, <a href="#Page_171">171</a></dt> + +<dt>Retort, cleaning of, <a href="#Page_225">225</a></dt> + +<dt>Retort of producer, <a href="#Page_190">190</a></dt> + +<dt>Retort, support, <a href="#Page_214">214</a></dt> + +<dt>Revolutions, variations in number of, <a href="#Page_52">52</a></dt> + +<dt>Rollers, <a href="#Page_51">51</a></dt> + +<dt>Running, steadiness of, <a href="#Page_52">52</a></dt> + +<dt class="indexsubhdr">S</dt> + +<dt>Sand for foundation, <a href="#Page_87">87</a></dt> + +<dt>Sawdust in producers, <a href="#Page_193">193</a></dt> + +<dt>Scavenging, <a href="#Page_142">142</a>, <a href="#Page_155">155</a></dt> + +<dt>Scrubber, <a href="#Page_189">189</a>, <a href="#Page_199">199</a></dt> + +<dt>Scrubber, combined with gas-holder, <a href="#Page_186">186</a></dt> + +<dt>Scrubber for producer-gas, <a href="#Page_240">240</a></dt> + +<dt>Scrubber, size of, <a href="#Page_253">253</a></dt> + +<dt>Selection of gas-engine, <a href="#Page_21">21</a></dt> + +<dt>Shavings in producers, <a href="#Page_193">193</a></dt> + +<dt>Slide-valve for charging-box, <a href="#Page_223">223</a></dt> + +<dt>Slide-valve, its disadvantages, <a href="#Page_23">23</a></dt> + +<dt>Sluice-valves, <a href="#Page_101">101</a></dt> + +<dt>Smoke from cylinder, <a href="#Page_149">149</a></dt> + +<dt>Spark-plug, <a href="#Page_32">32</a></dt> + +<dt>Specifications of engines, <a href="#Page_281">281</a></dt> + +<dt>Specifications of producers, <a href="#Page_281">281</a></dt> + +<dt>Speed, how to increase, <a href="#Page_124">124</a></dt> + +<dt>Speed of oil-engines, <a href="#Page_264">264</a></dt> + +<dt>Speed of volatile hydrocarbon engines, <a href="#Page_264">264</a></dt> + +<dt>Speed, variation of, with load, <a href="#Page_52">52</a></dt> + +<dt>Spokes of fly-wheels, <a href="#Page_49">49</a></dt> + +<dt>Spring for valves (see Valves)</dt> + +<dt>Springs, selection of, for explosion-recorder, <a href="#Page_277">277</a></dt> + +<dt>Starter, Tangye, <a href="#Page_65">65</a></dt> + +<dt>Starting an engine, <a href="#Page_128">128</a></dt> + +<dt>Starting, automatic, <a href="#Page_63">63</a>, <a href="#Page_130">130</a></dt> + +<dt>Starting by compressed air, <a href="#Page_64">64</a></dt> + +<dt>Starting by hand, <a href="#Page_63">63</a></dt> + +<dt>Starting by hand-pumps, <a href="#Page_64">64</a></dt> + +<dt>Starting, difficulties in, <a href="#Page_134">134</a></dt> + +<dt>Starting, how accomplished, <a href="#Page_66">66</a></dt> + +<dt>Starting of producer-gas engine, <a href="#Page_258">258</a></dt> + +<dt>Steadiness, <a href="#Page_52">52</a></dt> + +<dt>Steam-engine, cost of installation, <a href="#Page_19">19</a></dt> + +<dt>Steam-engine, cost of operation, <a href="#Page_19">19</a></dt> + +<dt>Stoppage of producer, <a href="#Page_261">261</a></dt> + +<dt>Stopping the engine, <a href="#Page_132">132</a></dt> + +<dt>Stops, sudden, <a href="#Page_151">151</a></dt> + +<dt>Straw in producers, <a href="#Page_193">193</a>, <a href="#Page_254">254</a></dt> + +<dt>Street-gas, <a href="#Page_165">165</a></dt> + +<dt>Suction, determination of resistance to, <a href="#Page_274">274</a></dt> + +<dt>Suction, noises caused by, <a href="#Page_141">141</a></dt> + +<dt>Suction of air, <a href="#Page_81">81</a></dt> + +<dt>Suction period, <a href="#Page_21">21</a></dt> + +<dt>Suction-producer, general arrangement of, <a href="#Page_204">204</a></dt> + +<dt>Suction-producers, <a href="#Page_199">199</a></dt> + +<dt>Suction-producers, advantages of, <a href="#Page_199">199</a></dt> + +<dt>Suction-producers, efficiency of, <a href="#Page_201">201</a></dt> + +<dt>Suction-valve, leakage of, <a href="#Page_142">142</a></dt> + +<dt>Super-heater, Winterthur, <a href="#Page_236">236</a></dt> + +<dt>Sylvester treatment, <a href="#Page_171">171</a></dt> + +<dt class="indexsubhdr">T</dt> + +<dt>Tanks, connection of, <a href="#Page_105">105</a> + +<!--313.png--><span class='pagenum'>313</span></dt> + +<dt>Tanks, design of, <a href="#Page_103">103</a></dt> + +<dt>Tanks, location of, <a href="#Page_102">102</a></dt> + +<dt>Tanks for water-jacket, how mounted, <a href="#Page_101">101</a></dt> + +<dt>Tar in producer-plants, <a href="#Page_200">200</a></dt> + +<dt>Tar, removal of, <a href="#Page_250">250</a></dt> + +<dt>Tar (see also Scrubber, Purifier, etc.)</dt> + +<dt>Taylor, A., <a href="#Page_199">199</a></dt> + +<dt>Terminals of magneto apparatus, <a href="#Page_34">34</a></dt> + +<dt>Tests of gas-engine plants, <a href="#Page_283">283</a></dt> + +<dt>Tests of high-speed engines, <a href="#Page_268">268</a></dt> + +<dt>Tests of producer-gas engines, <a href="#Page_297">297</a></dt> + +<dt>Thrust-bearings, <a href="#Page_51">51</a></dt> + +<dt>Tongue, traction of, in asphyxiation cases, <a href="#Page_172">172</a></dt> + +<dt>Tower, washer, <a href="#Page_244">244</a></dt> + +<dt>Town-gas (see Street-gas)</dt> + +<dt>Tree branches for coolers, <a href="#Page_107">107</a></dt> + +<dt>Trepidations, <a href="#Page_92">92</a></dt> + +<dt>Tube, gas-supply pipe of incandescent, <a href="#Page_77">77</a></dt> + +<dt>Tube, incandescent, <a href="#Page_27">27</a></dt> + +<dt>Tube, incandescent, adjustment of, <a href="#Page_144">144</a></dt> + +<dt>Tube, incandescent, breakage of, <a href="#Page_137">137</a></dt> + +<dt>Tube, incandescent, danger of breaking, <a href="#Page_131">131</a></dt> + +<dt>Tube, incandescent, how started, <a href="#Page_128">128</a></dt> + +<dt>Tube, incandescent, leakage of, <a href="#Page_138">138</a></dt> + +<dt>Tubes as vaporizers, <a href="#Page_231">231</a></dt> + +<dt>Tubes, incandescent, <a href="#Page_28">28</a>, <a href="#Page_159">159</a></dt> + +<dt>Tubes, incandescent, valved, <a href="#Page_29">29</a></dt> + +<dt>Tubes, use of special valves with incandescent, <a href="#Page_29">29</a></dt> + +<dt>Tubes, valveless ignition, <a href="#Page_28">28</a></dt> + +<dt class="indexsubhdr">V</dt> + +<dt>Valve-chests, <a href="#Page_124">124</a></dt> + +<dt>Valve mechanism, slide, <a href="#Page_23">23</a></dt> + +<dt>Valve-regrinding, <a href="#Page_122">122</a>, <a href="#Page_135">135</a></dt> + +<dt>Valve-stem lubrication, <a href="#Page_119">119</a></dt> + +<dt>Valves, <a href="#Page_122">122</a></dt> + +<dt>Valves, accessibility of, <a href="#Page_25">25</a></dt> + +<dt>Valves, cooling of, <a href="#Page_25">25</a></dt> + +<dt>Valves, cooling of, in high-pressure engines, <a href="#Page_156">156</a></dt> + +<dt>Valves, defective operation of, <a href="#Page_135">135</a></dt> + +<dt>Valves, free, <a href="#Page_27">27</a></dt> + +<dt>Valves, mechanical control of, <a href="#Page_27">27</a></dt> + +<dt>Valves, modern, <a href="#Page_24">24</a></dt> + +<dt>Valves, necessity of cleanliness, <a href="#Page_25">25</a></dt> + +<dt>Valves, regulation of, before starting, <a href="#Page_129">129</a></dt> + +<dt>Valves, requisites of, <a href="#Page_25">25</a></dt> + +<dt>Valves, retardation in action of, <a href="#Page_146">146</a></dt> + +<dt>Vaporizer, Bollinckx, <a href="#Page_234">234</a></dt> + +<dt>Vaporizer, Chavanon, <a href="#Page_229">229</a>, <a href="#Page_234">234</a></dt> + +<dt>Vaporizer, Deutz, <a href="#Page_231">231</a>, <a href="#Page_232">232</a>, <a href="#Page_229">229</a>, <a href="#Page_225">225</a></dt> + +<dt>Vaporizer, Field, <a href="#Page_233">233</a></dt> + +<dt>Vaporizer, internal, <a href="#Page_206">206</a></dt> + +<dt>Vaporizer, Koerting, <a href="#Page_232">232</a></dt> + +<dt>Vaporizer, maintenance of, <a href="#Page_255">255</a></dt> + +<dt>Vaporizer, operation of, <a href="#Page_234">234</a></dt> + +<dt>Vaporizer, Pierson, <a href="#Page_229">229</a></dt> + +<dt>Vaporizer, Pintsch, <a href="#Page_231">231</a>, <a href="#Page_232">232</a></dt> + +<dt>Vaporizer-preheaters, <a href="#Page_229">229</a></dt> + +<dt>Vaporizer, size of, <a href="#Page_253">253</a></dt> + +<dt>Vaporizer, Taylor, <a href="#Page_231">231</a>, <a href="#Page_232">232</a></dt> + +<dt>Vaporizer, Wiedenfeld, <a href="#Page_225">225</a>, <a href="#Page_234">234</a></dt> + +<dt>Vaporizers, external, <a href="#Page_206">206</a>, <a href="#Page_230">230</a></dt> + +<dt>Vaporizers, internal, <a href="#Page_229">229</a></dt> + +<dt>Vaporizers, partition, <a href="#Page_234">234</a></dt> + +<dt>Vaporizers, regulation of, <a href="#Page_236">236</a></dt> + +<dt>Vaporizers, tubular, <a href="#Page_231">231</a></dt> + +<dt>Ventilation in engine-room, <a href="#Page_69">69</a></dt> + +<dt>Vibration, <a href="#Page_89">89</a></dt> + +<dt>Vibration of air, <a href="#Page_92">92</a></dt> + +<dt>Vibration, prevention of, <a href="#Page_89">89</a>, <a href="#Page_90">90</a></dt> + +<dt class="indexsubhdr">W</dt> + +<dt>Water circulation, <a href="#Page_98">98</a>, <a href="#Page_107">107</a>, <a href="#Page_125">125</a></dt> + +<dt>Water circulation by pump, <a href="#Page_107">107</a></dt> + +<dt>Water circulation, care during operation, <a href="#Page_132">132</a></dt> + +<dt>Water circulation, how effected, <a href="#Page_102">102</a></dt> + +<dt>Water circulation, prevention of freezing, <a href="#Page_133">133</a></dt> + +<dt>Water-coolers, <a href="#Page_106">106</a></dt> + +<dt>Water-coolers, size of, <a href="#Page_109">109</a></dt> + +<dt>Water for circulation, <a href="#Page_99">99</a></dt> + +<dt>Water for producer-gas engines, <a href="#Page_203">203</a></dt> + +<dt>Water-gas, <a href="#Page_153">153</a>, <a href="#Page_167">167</a></dt> + +<dt>Water in cylinder, <a href="#Page_136">136</a></dt> + +<dt>Water in exhaust, <a href="#Page_136">136</a></dt> + +<dt>Water-jacket, <a href="#Page_41">41</a>, <a href="#Page_98">98</a>, <a href="#Page_125">125</a>, <a href="#Page_157">157</a></dt> + +<dt>Water-jacket, incrustation of, <a href="#Page_148">148</a></dt> + +<dt>Water-jacket, outlet of, <a href="#Page_98">98</a></dt> + +<dt>Water-jacket, prevention of incrustation, <a href="#Page_107">107</a></dt> + +<dt>Water-pipe, <a href="#Page_102">102</a> + +<!--314.png--><span class='pagenum'>314</span></dt> + +<dt>Water, purification of, for circulation, <a href="#Page_98">98</a></dt> + +<dt>Water, running, for jacket, <a href="#Page_98">98</a></dt> + +<dt>Water-tanks, <a href="#Page_101">101</a></dt> + +<dt>Water-tanks, connection of, <a href="#Page_103">103</a>, <a href="#Page_105">105</a></dt> + +<dt>Water-tanks, design of, <a href="#Page_103">103</a></dt> + +<dt>Water-tanks, location of, <a href="#Page_102">102</a></dt> + +<dt>Washer, Benz, <a href="#Page_240">240</a></dt> + +<dt>Washer, combined with gas-holder, <a href="#Page_186">186</a></dt> + +<dt>Washer, Deutz, <a href="#Page_240">240</a></dt> + +<dt>Washer, Fichet-Heurtey, <a href="#Page_240">240</a></dt> + +<dt>Washer for gas, <a href="#Page_199">199</a></dt> + +<dt>Washer for producer-gas, <a href="#Page_240">240</a></dt> + +<dt>Washer, maintenance of, <a href="#Page_256">256</a></dt> + +<dt>Washer, material employed in, <a href="#Page_242">242</a></dt> + +<dt>Washer, Winterthur, <a href="#Page_240">240</a></dt> + +<dt>Washers, <a href="#Page_184">184</a></dt> + +<dt>Wear, premature, <a href="#Page_146">146</a></dt> + +<dt>Witz apparatus, <a href="#Page_284">284</a></dt> + +<dt>Wood as fuel, <a href="#Page_254">254</a></dt> + +<dt>Wood, calorific value, <a href="#Page_194">194</a></dt> + +<dt>Wood-gas, <a href="#Page_153">153</a>, <a href="#Page_168">168</a></dt> + +<dt>Wood-gas, purification of, <a href="#Page_195">195</a></dt> + +<dt>Wood in producers, <a href="#Page_190">190</a>, <a href="#Page_192">192</a>, <a href="#Page_193">193</a></dt> + +<dt>Work, definition of effective, <a href="#Page_60">60</a></dt> +</dl> + +<hr class="ChapterTopRule" /> +<!--315.png--> +<div class="center">ADVERTISEMENTS</div> + +<div class="ads"> + <div class="c3">THE MIETZ & WEISS</div> + <div class="c1"><span class="smcap">Oil Engine</span></div> + <table border="0" cellpadding="4" cellspacing="0" summary="Mietz-Weiss engines."> + <tr> + <td align='center' style="width: 35%">STATIONARY<br />1 to 75 H.P.</td> + <td> </td> + <td align='center' style="width: 35%">MARINE<br />1 to 60 H.P.</td> + </tr> + </table> + <div class="figcenter" style="width: 500px;"> + <img src="images/fig_315.jpg" width="500" height="301" alt="50 H.P. GENERATOR SET." title="" /> + </div> + <div class="c4">50 H.P. GENERATOR SET</div> + <div class="c3">KEROSENE OR FUEL OIL</div> + <hr style='width: 15%;' /> + <div class="c3">Air Compressors, Generator Sets, + Hoisting Engines</div> + <hr style='width: 15%;' /> + <div class="c4">Centrifugal and Triplex Pumps and Engines + Direct Coupled</div> + <div class="hangingindent">Medal of Excellence—American Institute, 1897.</div> + <div class="hangingindent">Highest Award for Direct Oil Engine, Generator Set—Paris Universal + Exposition, 1900.</div> + <div class="hangingindent">Gold Medal—Pan-American Exposition, 1901.</div> + <div class="hangingindent">Gold Medal—Charleston Exposition, 1902.</div> + <div class="hangingindent">Gold Medal—Louisiana Purchase Exposition, 1904.</div> + <div class="c3">A. MIETZ</div> + <table width="100%" summary="Address."><tr><td>87-89 Elizabeth St.</td><td class="right">128-138 Mott St., New York</td></tr></table> +</div> + +<hr style="width: 95%;" /> +<!--316.png--> + +<div class="ads"> + <div class="c2">SPLITDORF JUMP-SPARK</div> + <div class="c4">IGNITION APPARATUS</div> + <table summary="Splitdorf ignition apparatus."> + <tr><td>Constructed to give Good Satisfaction Permanently</td> + <td><div class="figcenter" style="width: 400px;"> + <img src="images/fig_316.jpg" width="400" height="240" alt="SPLITDORF JUMP SPARK IGNITION APPARATUS." title="" /> + </div></td> + <td>The only Real Standard High Tension Apparatus</td></tr> + </table> + <span style="float: left; font-size: 1.5em;">F. SPLITDORF</span> + <span style="float: right">17-27 Vandswater Street,<br />New York, N.Y.</span> + + <hr style="width: 65%;" /> + + <div class="figcenter" style="width: 500px;"> + <img src="images/fig_316a.jpg" width="500" height="202" alt="Gas Producers by DR. OSKAR NAGEL." title="" /> + </div> + + <div class="c3">CHEAPEST POWER SUCTION</div> + <div class="c1">Gas Producers</div> + <div class="c3">DR. OSKAR NAGEL</div> + + <table width="100%" summary="Address."><tr><td>90 Wall Street</td><td class="right">NEW YORK</td></tr></table> + + <hr style="width: 65%;" /> + + <table width="600" border="0" cellpadding="10" cellspacing="0" summary="E.H. Kellogg"> + <tr> + <td style="font-size: 2em;" class="center" colspan="2">E.H. KELLOGG & CO.</td> + <td class="center">Established<br />1858</td> + </tr> + <tr> + <td class="figcenter" style="width: 200px;"> + <img src="images/fig_316b.jpg" width="200" height="211" alt="E.H. KELLOGG." title="E.H. KELLOGG" /></td> + <td class="center">Sole Manufacturers of the<br /> + World Renowned<br /> + <span style="font-size: 2.5em">OILS</span><br /> + <span style="font-size: 1.4em">Best Grades Lubricants<br /></span> + <span style="font-size: 1em">Railway, Dynamo,<br /> + Gas Engine, Ice Machine, Steamship</span> + </td> + <td class="figcenter" style="width: 200px;"> + <img src="images/fig_316c.jpg" width="200" height="202" alt="E.H. 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The following publishers' errors and inconsistencies +were corrected as follows:</p> + +<ul> + <li>Fig. 59: "Thermo-siphon" was "Thermo-syphon".</li> + <li>Fig. 150: Second half split off to create <span class='smcap'>Fig. 150b.</span></li> + <li>Page viii: "If ignition occurs too" was "If ignition occur too"</li> + <li>Page 18: "smoke-stack" was "smokestack".</li> + <li>Page 19: Split illustrations and titled one "Fig. 1a".</li> + <li>Page 70: Rearranged table.</li> + <li>Page 83: "sawdust" was "saw-dust".</li> + <li>Page 83: "9 feet by 15 feet" was "9 feet by 75 feet" (math error).</li> + <li>Page 92: "crank-shaft" was "crankshaft".</li> + <li>Page 92: "fly-wheel" was "flywheel".</li> + <li>Page 105: "thermo-siphons" was "thermo-syphons".</li> + <li>Page 128: "gas-pipe" was "gaspipe".</li> + <li>Page 174, 200, 203(2 places): "horse-power" was "horsepower".</li> + <li>Page 205: "super-heater" was "superheater".</li> + <li>Page 220: "air-tight" was "airtight".</li> + <li>Page 239: "superheated" was "super-heated".</li> + <li>Page 255: "potash" was "postash".</li> + <li>Page 264: "59 degrees F." was "490 degrees F." (conversion error).</li> + <li>Page 269: "drum p''" was "drum p'".</li> + <li>Page 291: Fig. 150 has been split into two figures.</li> + <li>Page 297: "Stroke" was "Stoke".</li> + <li>Page 300: "Ziehe was "Zi he".</li> + <li>Page 301: "Messrs." was "Me rs.".</li> + <li>Page 323: "FOR" was "FOF".</li> + <li>Index: "Fire-box" was "Firebox".</li> + <li>Index: "Governors, ... hit-and-miss" was "hit-and miss".</li> + <li>Index: "Piston ... crank-shaft" was "crankshaft".</li> + <li>Advertisements: Chapter header "ADVERTISEMENTS" added.</li> +</ul> + +<div><a href="#Start">Back to start of text.</a></div> + + + + + + + + +<pre> + + + + + +End of the Project Gutenberg EBook of Gas-Engines and Producer-Gas Plants, by +R. E. 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