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diff --git a/37863.txt b/37863.txt new file mode 100644 index 0000000..e932857 --- /dev/null +++ b/37863.txt @@ -0,0 +1,1169 @@ +The Project Gutenberg EBook of Essex Terraplane Six 1933 Owner's Manual of +Information, by Anonymous + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Essex Terraplane Six 1933 Owner's Manual of Information + +Author: Anonymous + +Release Date: October 27, 2011 [EBook #37863] + +Language: English + +Character set encoding: ASCII + +*** START OF THIS PROJECT GUTENBERG EBOOK ESSEX TERRAPLANE SIX 1933 MANUAL *** + + + + +Produced by Gerard Arthus, Diane Monico, and the Online +Distributed Proofreading Team at https://www.pgdp.net + + + + + + + + + + + +ESSEX +TERRAPLANE +SIX + +1933 + +Owner's Manual +of Information + +Printed in U. S. A. + + + + +Warranty + + +"We warrant each new passenger automobile manufactured by us to be free +from defects in material and workmanship under normal use and service, +our obligation under this warranty being limited to making good at our +factory any part or parts thereof, including all equipment or trade +accessories (except tires) supplied by the Car Manufacturer, which +shall, within ninety (90) days after making delivery of such vehicle to +the original purchaser or before such vehicle has been driven 4000 +miles, whichever event shall first occur, be returned to us with +transportation charges prepaid, and which our examination shall +disclose to our satisfaction to have been thus defective, this warranty +being expressly in lieu of all other warranties expressed or implied +and of all other obligations or liabilities on our part, and we neither +assume nor authorize any other person to assume for us any other +liability in connection with the sale of our vehicles. + +"This warranty shall not apply to any vehicle which shall have been +repaired or altered by other than an authorized Hudson and Essex +Distributor or Dealer in any way so as, in the judgment of the +Manufacturer, to affect its stability or reliability nor which has been +subject to misuse, negligence or accident." + +HUDSON MOTOR CAR COMPANY +Detroit, Michigan, U. S. A. + + + + +INDEX + + +General + + Page + +BREAKING-IN INSTRUCTIONS, 3 + +CAPACITIES OF UNITS, 14 + +CARE OF FINISH, 15 + +LAMP BULB TYPES, 14 + +LICENSE DATA, 14 + +STARTING THE ENGINE, 4 + +WARRANTY, 1 + + +Lubrication + +CHASSIS, 7 + +CLUTCH, 5 + +DISTRIBUTOR, 8 + +DOOR DOVETAILS, 8 + +DOOR LOCKS AND HINGES, 8 + +ENGINE, 5 + +FAN, 8 + +GENERATOR, 7 + +LUBRICATION SERVICE, 15 + +REAR AXLE, 6 + +STEERING GEAR, 7 + +TRANSMISSION, 6 + +WHEEL BEARINGS, 6 + + +Adjustment + +ADJUST DISTRIBUTOR POINTS, 9 + +BATTERY, 14 + +BRAKES, 11 + +CARBURETOR (SEE ENGINE TUNING), 9 + +CLUTCH PEDAL, 11 + +ENGINE TUNING, 9 + +FAN AND GENERATOR BELT, 10 + +FRONT WHEEL ALIGNMENT, 15 + +FRONT WHEEL BEARINGS, 12 + +GENERATOR CHARGING RATE, 14 + +IGNITION TIMING, 9 + +RADIATOR (COOLING SYSTEM), 15 + +REAR WHEEL BEARINGS, 12 + +SHOCK ABSORBERS, 15 + +SPARK PLUGS, 14 + +SPRING CLIPS, 15 + +TAPPETS, 15 + +TIRES, 15 + +WHEELS (REMOVAL AND INSTALLATION), 12 + +WIRING DIAGRAM, 13 + + + + +Operation + +Breaking-in Instructions + +Keep Radiator Full Keep Oil Reservoir Full + + +Heat is a major consideration in a new engine. Do not allow the engine +to overheat. Although the heat indicator on the instrument panel shows +the general temperature of the engine, it will not show a sudden rise +in temperature of an individual part. + +The pressure imposed on parts such as bearings and pistons due to rapid +acceleration or hard pulling will cause them to overheat if the car has +not been driven sufficiently to break them in. Avoid fast acceleration +and hard pulling while breaking in. + +High speed also develops higher operating temperatures and to avoid +damage the car speed should be kept within the following +recommendations: + +0-250 MILES + + Do not exceed 40 miles per hour in high gear or 20 miles per + hour in second. Do not accelerate rapidly. Use second gear + on steep grades. Keep motor temperature within "driving + range" on dash heat indicator. + +250-500 MILES + + Do not exceed 50 miles per hour in high gear or 25 miles per + hour in second. + +500-1000 MILES + + During this period the speed should not exceed 60 miles per + hour. + + +IMPORTANT + +Do not UNDER ANY CONSIDERATION attempt to maintain a high rate of speed +unless the crankcase is full of good oil and until the engine is +thoroughly warmed up. Cold oil is not able to flow freely into the +small clearances between working parts so that damage may occur if +sufficient time is not allowed for warming up before attempting high +speeds. + + + + +[Illustration: OIL SIGNAL, CLUTCH CONTROL, GENERATOR SIGNAL, +STARTER, LIGHTS, IGNITION, CHOKE] + +Starting the Engine + + +If the engine is cold, pull the choke knob out as far as possible, turn +the ignition switch key to the right, depress the accelerator pedal +slightly, and pull the starter knob out. When the engine "fires," push +the choke knob in until the engine runs evenly. Return the choke knob +gradually to the full in position as the engine warms up. The choke +knob should never be out any farther than necessary to maintain even +running of the engine. + +If the engine is warm from previous running, use the choke sparingly. +In most instances the engine will start immediately without the use of +the choke if the accelerator pedal is held in a slightly depressed +position while the starter is used. Do not under any circumstances work +the accelerator pedal rapidly when starting as the accelerator pump may +flood the carburetor. + +=Oil Signal=--The red signal on the left hand indicates oil pressure +and the functioning of the oiling system. It will glow when the +ignition switch is turned on but will go out when the car is under way. +Should it continue to burn or flash while the car is under way, it +indicates that the oil supply is low or that the oiling system is not +functioning properly. Do not run the engine until the oil supply has +been replenished or trouble corrected. + +=Generator Signal=--The red signal on the right hand will light when +the ignition switch is turned on and will be lighted at all times +unless the engine is running at higher than idling speed. Should this +signal glow at normal running speeds, it indicates that the generator +is not charging and should be inspected immediately by an Essex +dealer. + + + + +Lubrication + + +Engine + +Use High-Grade Oil--Medium Heavy Body (S.A.E. 30) + +[Illustration] + +If cold weather prevails, be sure the oil you use will flow at the +temperatures encountered. Oil supply should be maintained at the full +mark on the bayonet gauge at the oil filler. + +The frequency with which oil should be drained and replenished with new +depends largely on the operation of the car. Consult your dealer for +recommendations on your car. In any event the oil should be changed at +least every 2500 miles. + + +Clutch + +[Illustration] + +Use only a mixture composed of 1/2 kerosene and 1/2 engine oil. Turn +starter shaft with wrench, moving wrench handle toward the engine until +plug "A" is accessible through opening in rear engine plate. Remove +plug "A," continue turning flywheel until opening is down and all +clutch oil is drained. Then turn until opening is again accessible. +Pour in by means of offset funnel no more than 1/3 pint of clutch +mixture. Replace plug "A" and tighten securely. The clutch oil should +be drained and replenished at least every 5000 miles. + +The clutch throwout bearing should be lubricated with one ounce of +light viscous grease[A] every 500 miles. A pressure fitting is provided +on the right side of the clutch bell housing. + +[Footnote A: _See page 7 for grease specifications._] + + +Transmission + +[Illustration] + +The transmission lubricant should be maintained to the level of the +filler plug "A." In warm climate or during summer months use +transmission gear oil S.A.E. 110. In winter or when near-zero +temperatures prevail use transmission gear oil S.A.E. 80. Remove drain +plug "B" every 5000 miles, flush out with 1 pint of kerosene and refill +with oil of proper type. + + +Rear Axle + +[Illustration] + +The oil supply should be kept level with the lower edge of the filler +plug opening "A." Use a good grade of heavy-bodied gear oil. S.A.E. 110 +in warm climate (summer temperatures)--S.A.E. 90 when lower +temperatures prevail (winter). During the winter months be sure the oil +you are using will flow at the temperatures encountered. + + +Wheel Bearings + +[Illustration] + +The front wheel bearings should be lubricated every 5000 miles with a +good grade of cup grease. Remove hub and wash bearings and inside of +hub with kerosene. Pack each bearing and hub with 3 ounces of No. 2 cup +grease (see page 12 for adjusting wheel bearings). + +The rear wheel bearings should be lubricated every 5000 miles with No. +3 cup grease. Remove four nuts from bearing cap "A" and remove caps and +shims. Pull bearing and after washing bearing and housing in kerosene +repack each bearing housing with 1-1/2 ounces of cup grease. Then +replace bearings, shims and caps, draw up wheel hub tight on shaft and +install cotter pin. + + +Steering Gear + +Summer S.A.E. 160 +Winter S.A.E. 110 + +[Illustration] + +Remove plug "A" and pour a good heavy-bodied gear oil into the steering +gear housing every 2000 miles. Do not use cup grease or you will +experience hard steering in cold weather. + + +Chassis + +[Illustration] + +All spring shackle fittings (12) should be lubricated every 1000 miles +with a light viscous grease.[B] + +All pressure fittings on the front axle (4) and the steering gear drag +link (2) should be lubricated every 1000 miles with pressure grease. + +The front universal joint sleeve splines should be supplied with a +small amount of long fibre grease, through the plug provided, at +4000-mile intervals. + +[Footnote B: _Grease Specifications--4% Calcium Soap compounded with an +oil of 400 seconds viscosity and a zero pour test._] + + +Generator + +[Illustration] + +Supply three or four drops (no more) of engine oil to each oil cup "A" +and "B" every 1000 miles. Do not attempt to supply more oil as it may +interfere with the functioning of the generator. + + +Distributor + +[Illustration] + +Fill distributor base with oil at cup "C" every 2000 miles. Coat rotor +cam "A" with a thin film of vaseline every 2000 miles. Apply one drop +(no more) of light oil to breaker arm pivot "B" every 2000 miles. Wipe +excess oil and clean distributor head, removing oil or dust before +returning to position. Be sure each high-tension terminal and wire on +distributor head is pushed as far into its socket as it will go. + + +Fan + +[Illustration] + +Fill fan shaft bearing with engine oil at oil cup "A" every 1000 miles. +It is very important that the fan shaft has plenty of lubrication at +all times. + + +Miscellaneous + +=Throttle Control Rod=--Oil or grease all accelerator connections. +Throttle linkage should work with a snap. Grease choke wire +occasionally to eliminate sticking. + +=Door Locks=--Apply a drop of engine oil occasionally to latch bar. +Work several times to spread oil, then wipe off excess. + +=Door Latch Striker Plate=--Saturate wick with motor oil. + +=Door Dovetails=--Saturate wick in male member with motor oil. + +=Door Hinges=--Open doors and drop light oil in each hinge oil hole, +located under the top ledge of body portion of hinge. Wipe off excess. + +=Hood Locks=--Lubricate occasionally with motor oil. + + + + +Adjustment + + +Engine Tuning + +[Illustration] + +Do not attempt to adjust the carburetor alone. Perform all of the +following operations in the order given: + + 1. Clean spark plugs and adjust gaps to .025" (.62 mm.). + + 2. Clean distributor breaker points and adjust to .020" + (.50 mm.) maximum opening as described under Ignition + Timing. + + 3. Check battery and ignition wiring, being sure _all + distributor wires are pressed down in their sockets_. + + 4. Set ignition timing as described under Ignition Timing. + + 5. Adjust intake valve tappet clearance to .006" (.15 mm.) + and exhaust tappet clearance to .008" (.20 mm.). + + 6. Turn carburetor idling screw "B" into its seat and back + out exactly one turn. + + 7. Start engine. + + 8. Set carburetor throttle stop screw "A" so that engine + idles at a speed equal to a car speed of 5 m.p.h. in high + gear. + + 9. Adjust carburetor idling screw "B" for smooth engine + idling. The final adjustment should be from 1/2 to 1 turn + of the screw from its full in position. + +If the above operations, properly performed, do not give normal engine +performance, the car should be taken to an Essex dealer for mechanical +inspection. + + +Ignition Timing + +[Illustration] + +Remove distributor cap and inspect points. High points can be removed +by placing a breaker point file between points and letting them close +against file under their normal spring pressure. Move file straight up +and down, dressing both points at the same time. If the points are +pitted, they should be ground or replaced. + +Crank engine, using wrench on starter shaft extension, until the +breaker arm fibre block is on the highest point of the cam, giving the +points their maximum opening. If necessary to adjust, loosen lock nut +"D" and turn screw "E" until the gap is .020" (.50 mm.). Tighten lock +nut. + +Remove the spark plug from number one cylinder. Crank the engine slowly +by hand until air is forced out through the spark plug hole. Continue +turning the engine slowly until the D.C. 1 and 6 mark is exactly in +line with the pointer as shown at "A." + +[Illustration] + +Loosen distributor clamp screw "B" and turn distributor clockwise to +the full limit permitted by the slot in the clamping plate "C." + +Turn the distributor counterclockwise until the points have just begun +to open. Tighten lock screw "B." + +When the engine is in this position the rotor arm "F" will point +directly to the sector in the distributor cap to which number one spark +plug cable is connected. Following around the cap clockwise from this +point the spark plug wires should be in the following order: +1-5-3-6-2-4. + + +Fan and Generator Belt + +[Illustration] + +The fan and generator drive belt must be kept at sufficient tension to +prevent slippage on the pulleys. Do not adjust too tightly or rapid +wear on fan and generator bearings will result. To adjust belt tension, +loosen nut "A" and swing generator away from engine to tighten. Then +lock adjustment by thoroughly tightening nut "A." + + +Clutch Pedal + +[Illustration] + +The clutch rod length should be adjusted so that the clutch pedal can +be pushed down 1-1/2" before the clearance is taken up between the +levers on the clutch cross shaft and the clutch throwout yoke shaft and +further movement of the clutch pedal will begin to disengage the +clutch. + +To adjust: Loosen lock nut "A," remove clevis pin "C" and turn yoke "B" +to obtain proper length. Insert clevis pin and tighten lock nut "A." + + +Brakes + +[Illustration] + +Unless you are an experienced mechanic, it is advisable to have your +brakes adjusted by your Essex dealer. The following operation will, +however, take care of normal brake shoe wear if done carefully: + +Jack up car, remove all four wheels and remove the inspection covers +from the front of the brake drums. Disconnect the four brake cables +from the cross shaft; turn the brake drum until the inspection hole is +1-1/2" from the adjusting screw end of the lining of the upper shoe +(rear of front brakes--front of rear brakes). + +Insert a .014" (.35 mm.) feeler through the inspection hole. Loosen +eccentric lock nut "A" and turn eccentric "B" in the direction the +wheel rotates when the car is moving forward until the feeler is held +snugly between the drum and the lining. Hold the eccentric in this +position and tighten lock nut "A." Make this adjustment on all four +brakes. + +Turn brake drum until inspection hole is 1-1/2" from adjusting screw +end of the lining of the lower shoe (rear of front brakes--front of +rear brakes). Insert a .008" (.15 mm.) feeler through inspection hole. +Insert a screwdriver through opening "C" and turn star wheel until +feeler is held snugly. Move the handle of the screwdriver toward the +axle to tighten brakes. Make this adjustment on all four wheels. + +Reconnect the brake cables at the cross shaft, adjusting the position +of the cable yoke so that the clevis pin can just be inserted in the +yoke and cross shaft lever hole when the cable is held just taut enough +to remove slack. + +If trial on road shows too much braking on one wheel, loosen that brake +by turning star wheel with screwdriver one notch at a time until the +brake is equal with the others. Always loosen the tight brake--do not +tighten the loose brakes or the pedal travel will be restricted and may +cause brake drag. + + +Front Wheel Bearings + +[Illustration] + +After jacking up front axle and removing the hub cap, withdraw cotter +key holding nut "A." Turn nut "A" to the right until a slight drag is +felt when turning the wheel slightly by hand. Then loosen the nut just +sufficiently to permit the wheel to turn freely. Insert cotter key. + + +Rear Wheel Bearings + +[Illustration] + +To adjust rear wheel bearings, jack up rear axle and remove both rear +wheels. Remove the four nuts from bearing cap "A" and remove cap. By +removing shims "B" under the cap the end play of the axle shaft is +decreased. Total play between axle shafts should be from .005" to .010" +(.12 to .25 mm.) which is perceptible by pulling shaft in and out with +the hand. It is necessary that the thickness of shims at each rear +wheel be approximately the same, so when adjusting remove a thin shim +from each side and repeat, if necessary, until only a slight amount of +play is evident. Be sure the axle shafts turn freely before building +up. + + +Removing and Installing Wheels + +To remove a wheel, place a screwdriver between the hub cap and hub and +pry off cap. Loosen the four cap screws "B" (illustration top of page) +with the socket wrench provided. Remove one cap screw in the lowest +position and insert the handle of the wrench through the screw hole +into the hub. While holding the wheel in position with the wrench, +remove the other cap screws and lift off the wheel. The wheels should +be jacked up just sufficiently to clear the ground. When replacing the +wheel, place the handle of the wrench through the lower cap screw hole, +lift up on the wrench so that the wheel will clear the ground and push +in place. Align by moving wrench back and forth. Then start two of the +cap screws, remove the wrench and start the remaining two. Tighten +every other cap screw until all are down enough to hold wheel in place, +making sure it is square on the hub. Continue tightening every other +screw until all are secure. + + +[Illustration: + + OIL PRESSURE + TELL TALE COIL + DISTRIBUTOR + IGNITION LOCK + OIL CHECK VALVE + TO STARTER TO COIL + + LIGHT DOME + GENERATOR SWITCH LIGHT + TELL TALE + HORN + HORN BUTTON TO + DIMMER + SWITCH + TO TAIL AND +FAN PULLEY INSTRUMENT + RELAY LAMPS TO DOME LIGHT + AND STOP LIGHT + TO PARKING SWITCH STOP LAMP + STARTER LIGHT SWITCH + + GENERATOR BATTERY TAIL LAMP + + DIMMER SWITCH + SPEEDOMETER + + + GASOLENE + TANK GAUGE + + GAS & TEMP GAUGE + +WIRING DIAGRAM] + + + + +General Information + + +License Data + +CYLINDER BORE--2-15/16"--74.61 mm. +STROKE--4-3/4"--120.65 mm. +NUMBER OF CYLINDERS--6 +N. A. C. C. HORSEPOWER RATING--20.7 H.P. +PISTON DISPLACEMENT--193 cubic inches--3.15 liters +CAR SERIAL NUMBER--Plate on dash under bonnet + 106" Wheelbase--368,379 and up + 113" Wheelbase-- 5,001 and up +ENGINE SERIAL NUMBER--Stamped on left side (center) of cylinder block +(25,131 and up) + + +Capacities + + U. S. Imperial Metric +RADIATOR AND COOLING SYSTEM 3 gals. 2.5 gals. 11.35 liters +GASOLINE TANK, 106" Wheelbase 11.5 gals. 9.58 gals. 43.53 liters +GASOLINE TANK, 113" Wheelbase 16 gals. 13.3 gals. 60.57 liters +ENGINE CRANKCASE (REFILL) 6 qts. 5 qts. 5.68 liters +CLUTCH 1/3 pint 1/3 pint 180 c.c. +TRANSMISSION 3 pints 3 pints 1.4 liters +REAR AXLE 3 pints 3 pints 1.4 liters + + +Spark Plugs + +Size 14 mm. Set points at exactly .025" (.62 mm.). Replace after each +10,000 miles (16,000 kilometers) of service. + + +Generator Charging Rate + +Generator is regulated by position of third brush. This should only be +altered by competent service stations using accurate measuring +instruments. + +Generator output { 17 amperes at 8 volts + { 13 amperes at 6 volts + +Output to be measured at generator. Do not exceed the above rates. + + +Battery + +Use only distilled water to cover plates. This should be done as +frequently as found necessary. An average of every two weeks during the +summer months (less frequently in cooler weather). + + +Lamp Bulbs + + Candle Power Base Voltage +HEADLAMP (DOUBLE FILAMENT) 21-21 Double Contact 6-8 +PARKING (IN HEADLAMP OR ON + FRONT FENDERS) 3 Single Contact 6-8 +TELLTALES (ON INSTRUMENT BOARD) 3 Double Contact 6-8 +INSTRUMENT BOARD 3 Single Contact 6-8 +STOP AND TAIL LAMP (DOUBLE + FILAMENT) 2-21 Double Contact 6-8 +DOME 15 Single Contact 6-8 +FUSE (AT LAMP 20 Amperes + + +Engine + +_Firing order_ of cylinders--1-5-3-6-2-4. + + +Tappets + +Adjust when engine is hot. Minimum clearances--inlet valves, .006" (.15 +mm.); exhaust, .008" (.20 mm.). Counting from the front, intake tappets +are 2-4-5-8-9-11 and exhaust tappets 1-3-6-7-10-12. + + +Cooling System + +It is good practice to drain, flush and refill the cooling system +occasionally. If freezing temperatures are encountered in your +community, anti-freeze solution will be necessary during the winter +months. + + +Chassis Lubrication + +This book contains detailed information covering lubrication of all +units. Spring shackles and steering connections equipped with pressure +fittings should be lubricated every 1000 miles. Your Essex dealer will +arrange to completely lubricate your car at regular intervals at small +cost. + + +Spring Clips + +The nuts on the clips holding springs to axles, front and rear, should +be tightened every 5000 miles. + + +Front Wheel Alignment + +The front wheels should have a toe-in of from 0" to a maximum of 1/8" +(3.2 mm.) for 5.25 tires and 1/4" (6.4 mm.) for 6.00 tires. Have your +dealer check the alignment occasionally and adjust if necessary. + + +Shock Absorbers + +Shock Absorbers--Monroe. Have dealer fill with Monroe Cushion Oil every +2000 to 5000 miles. + + +Tires + + Minimum Pressure +Size Front Rear +17 x 5.25 28 lbs. 28 lbs. +16 x 6.00 21 lbs. 21 lbs. + + +Care of Finish + +We recommend the use of Hudson-Essex Polish, which is procurable from +your dealer. An occasional polishing will preserve the finish. A wax +coating is recommended, providing the lacquer is thoroughly cleaned and +prepared for the wax surface. + + +Printed in U. S. A. +S.H.--2500--7-33 + + + * * * * * + + +Transcriber's Notes + +All instances of S. A. E. have been changed to S.A.E. for consistency. + +Page 13: Retained spelling of gasolene in wiring diagram. + + + + + + + + +End of the Project Gutenberg EBook of Essex Terraplane Six 1933 Owner's +Manual of Information, by Anonymous + +*** END OF THIS PROJECT GUTENBERG EBOOK ESSEX TERRAPLANE SIX 1933 MANUAL *** + +***** This file should be named 37863.txt or 37863.zip ***** +This and all associated files of various formats will be found in: + https://www.gutenberg.org/3/7/8/6/37863/ + +Produced by Gerard Arthus, Diane Monico, and the Online +Distributed Proofreading Team at https://www.pgdp.net + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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