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diff --git a/34774-8.txt b/34774-8.txt new file mode 100644 index 0000000..46f3605 --- /dev/null +++ b/34774-8.txt @@ -0,0 +1,3038 @@ +The Project Gutenberg eBook, Paper-Cutting Machines, by Niel, Jr., Gray + + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + + + + +Title: Paper-Cutting Machines + A Primer of Information about Paper and Card Trimmers, Hand-Lever Cutters, Power Cutters and Other Automatic Machines for Cutting Paper (Typographic Technical Series Part 1, No. 10) + + +Author: Niel, Jr., Gray + + + +Release Date: December 28, 2010 [eBook #34774] + +Language: English + +Character set encoding: ISO-8859-1 + + +***START OF THE PROJECT GUTENBERG EBOOK PAPER-CUTTING MACHINES*** + + +E-text prepared by Barbara Tozier, Bill Tozier, and the Online Distributed +Proofreading Team (http://www.pgdp.net) + + + +Note: Project Gutenberg also has an HTML version of this + file which includes the original illustrations. + See 34774-h.htm or 34774-h.zip: + (http://www.gutenberg.org/files/34774/34774-h/34774-h.htm) + or + (http://www.gutenberg.org/files/34774/34774-h.zip) + + + + + +Typographic Technical Series for Apprentices--Part 1, No. 10 + +PAPER-CUTTING MACHINES + +A Primer of Information about Paper and Card Trimmers, Hand-Lever +Cutters, Power Cutters and Other Automatic Machines for Cutting Paper + +by + +NIEL GRAY, Jr. + + + + + + + +Published by the Committee on Education +United Typothetae of America +1918 + +Copyright, 1918 +United Typothetae of America +Chicago, Ill. + +Composition and electrotypes contributed by +The Stone Printing and Manufacturing Company +Roanoke, Va. + + + + +PREFACE + + +The paper-cutting machine is a recent development in the industrial +world. Its importance in the graphic arts is only just being +recognized. That it has heretofore been considered an apparatus of +minor importance is proven by the lack of information on the subject, +either historical or technical. No mention is made of a paper-cutting +machine in the eleventh edition of the Encyclopædia Britannica, either +in the index or under the various trade headings. Mention is omitted +entirely from De Vinne's History of Printing. There are no references +to it in many other standard books, nor in the engineering libraries; +neither are there any comprehensive articles on the subject in any of +the trade journals, either American or foreign. A few scattered +references may be found in dictionaries and manuals having to do with +bookbinding and presswork. + +This manual on the paper-cutting machine has the distinction of being, +as far as the author knows, the first book ever written on the +subject. It will endeavor to help toward a better understanding of +this important mechanism, its use and care, and it may also serve as +a starting point from which subsequent treatises may be written. + +The difficulty of making a successful machine of this kind to meet the +new demands for accuracy, speed, convenience, and safety, has been +overcome gradually in recent years and there are now several machines +quite efficient and adequate to meet these demands of the modern +manufacturer. To coördinate a number of inanimate pieces of steel and +iron, to operate at high speed with precision, requires fine skill. +The evolution from the first cutting machine--the old hand-operated +wooden plough and press--to the present power-driven steel mechanism +is like the advance from the old wooden sailing vessel to the modern +steel ship. + +The objects of this manual are to acquaint the beginner with the +essential features of the machine itself and to provide clear, +comprehensive information which will enable him to become a competent +operator. It is not possible within so small a book to give complete +detailed instructions for all the different conditions which may arise +in the many kinds of work done in establishments where paper-cutting +machines are used. Each of these places has its own particular +requirements; and while the machine can do its part quickly and +efficiently it needs the intelligent and skillful operator to get good +results. The instructions given herein for a few cases, which have +been made as general as possible, indicate the complexity of this +operation as carried on in modern workshops. There is necessity for a +careful study of the subject in any important industry to insure this +part of the work being successful and profitable. + +Not all the kinds of cutting machines in use in the printing and +bindery industries are considered in the following pages, but simply +the typical machines in common use for cutting and trimming printed +paper. There are many other styles, such as die-cutting presses, +automatic book-trimming machines, punching, stabbing, and eyeletting +machines, rotary cutters and revolving-blade cutters attached to +presses and other paper machines. These might properly be classed +under the title, but as they are chiefly specialized machines the +limits of space do not permit a consideration of them here. + + + + +CONTENTS + + + PAGE + +IMPORTANCE OF THE PAPER CUTTER 7 + +EVOLUTION OF THE PAPER-CUTTING MACHINE 8 + +DESCRIPTION OF TYPICAL MACHINES 11 + +THE KNIFE 16 + +GRINDING PAPER-CUTTER KNIVES 21 + +HONING PAPER-CUTTER KNIVES 22 + +THE CLAMPING PRESSURE 23 + +CUTTING STICKS 25 + +THE BACK GAGE 25 + +POWER BACK GAGE MOVEMENT 28 + +SPECIAL DEVICES 28 + +APPLICATION OF POWER 30 + +CARE OF THE MACHINE 32 + +OPERATING THE MACHINE 35 + +SAFETY OF THE KNIFE 37 + +HANDLING PAPER 38 + +TO CUT A PILE INTO STRIPS OF EQUAL WIDTH 43 + +TO CUT A PILE RECTANGULAR 44 + +TO SQUARE A PILE 45 + +TO CUT UNUSUAL SHAPES 46 + +TRIMMING BOOKS 46 + +PAPER CUTTINGS AND WASTE 50 + +DEPRECIATION OF A PAPER-CUTTING MACHINE 51 + +REVIEW QUESTIONS 53 + +GLOSSARY OF TERMS USED 58 + + + + +PAPER-CUTTING MACHINES + + + + +_Importance of the Paper Cutter_ + + +A paper-cutting machine is used for dividing piles of large sized +sheets into smaller sized sheets; also for squaring a pile; _i.e._, +making all four corners rectangular; and for trimming off irregular or +incorrect edges. + +It increases the possible printing output largely because presses of +large size can now print many duplicates of a single design on a single +sheet, and many of these sheets piled can be separated at a single cut, +whereas a fly or rotating cutter cuts but one sheet at a time. + +The importance of the paper-cutting machine can hardly be overestimated. +The correct position of the printed matter, the widths of head, tail, +and fore edge may be destroyed by careless cutting. Friendly +coöperation with every department is necessary to produce good work. +No matter how fine the printing and color work is, if the margins are +uneven and the folds mismatched, then the resulting air of slovenliness +discredits the entire work. The final touch that gives the character to +a piece of printed matter is the way it is trimmed. + +Modern power automatic-clamp cutting machines, in spite of the high +speed of their operation, are able to cut with absolute accuracy. +Perhaps on no other machine will a little careful study return so large +a profit in dollars and cents. + + + + +_Evolution of the Paper-Cutting Machine_ + + +The practice of cutting paper began long before the making of the book +of bound leaves, and the necessity of making a number of sheets of the +same size called for some mechanical means of cutting and trimming. The +earliest cutting machine was no doubt a sharp stone or a stick; then a +piece of metal, dragged across the parchment, with a guide to keep the +cut in a straight line. The sheet was simply held by the hand, and +later the straight-edge formed a clamp also. + +About the fifth century the important step of folding the vellum into +leaves became the practice. The instrument which we know to-day as +scissors or shears probably had a large part to do in these early +operations. With the invention of printing and the multiplication of +books larger and stronger means were necessary to cut the sheets. +Although the book with the untrimmed sheets was the rule of this +earlier time, and of a later time, for the smaller books and for +divisions of the sheet a cutter was necessary. + +For a time the cutting of piles of paper was done by hand with a knife, +a small pile being put upon a table and a weight laid upon it. The +operator leaned his weight with one hand upon it, while he cut with the +other. The earliest attempt to improve this consisted of a table, a +framework of wood or metal above it, having a groove in which the knife +could be worked, and a screw clamp to hold the pile. The knife was +originally short; then longer, until it became long enough to cut +through the thickness of the book. The deckle-edge of the earlier and +untrimmed books was improved upon and made easier to turn over and +refer to rapidly by the improvement of trimming the leaves. The +hand-plough cutter was probably the first successful machine intended +to cut a number of sheets at a time. + +In the Haupt Halle at the great Graphic Arts Exhibition, Leipzig, 1914, +were some illustrations showing the earliest German cutting machines +and their evolution to date. The earliest among them is the lightly +constructed hand-driven vertical cutter of 1855. This consisted of two +side frames, the knife-bar guides in their slots and a large hand wheel +at the right. The next stage was a cutter of 1876, a hand-driven wheel +at the right turning gears above and outside the table. A crank and +a rod connected to the center top of the knife-bar pulled the knife +in the direction of the two slots in the knife-bar, giving it a +shearing motion. This model is the same as that used by most German +manufacturers for both hand and power-driven cutters until within a few +years, when the greatly improved, rapid, and more convenient American +examples became known. + +From simply pressing with the hand to hold the sheets the hand clamp +was evolved; then the clamp was attached to a gear by which it could +be held down on the sheets with greater and steadier pressure. To +quicken this operation the spring clamp was devised, with automatic +pressure--fixed at first, then variable to suit varying requirements. + +Perhaps the most signal advance in the art of paper-cutting machinery +that has been made is the invention of Samuel R. Brown, who devised the +fixed "throw" of the knife by means of two cranks at opposite ends of a +shaft parallel with the knife. This control of the knife enables a hair +to be cut through, or half through, or the knife edge to just touch it, +with remarkable precision. The various other mechanical connections for +power-cutting machines between the pulley and the knife, consisting of +rolls, slots, guides, cams, chains, levers, etc., all require a great +number of parts between the pulley and the knife, with the consequent +and necessary "looseness" of the mechanism. This allows, after short +wear, a play or "chug" of the knife which quickly tends to destroy its +best cutting abilities. + +The evolution of the cutting machine has been rapid and distinctly +marked in all its essential features, from the oscillating plough to +the vertical stroke, to the shear stroke, to the double-shear stroke; +from a single-rod pull-down of the knife (by a chain, by a cam, or by a +crank) to the two-rod pull-down by cams, rolls, slots, slides, to the +cranks which give a fixed dependable stroke; to the cranks which give a +fixed dependable stroke, and at the same time pull the knife endwise; +from swinging-link shear to a straight-line shear; from man-drive to +power-drive; from driving by power fixtures in front and outside the +frame to fixtures located back and underneath; from low piles to high +piles; from hand clamp to power clamp, to self clamp, to automatic +clamp, finally to friction adjustable pressure clamp; from measuring by +rule to the use of rapid automatic measuring and spacing devices. + +The best paper-cutting machine is designed with a knife motion operated +by cranks which give an endwise pull to the knife; with the table of +medium height; with quick and accurate adjustments for the knife; with +a foot treadle for bringing the clamp down to the pile when desired +to see exactly where the knife will strike; with an accurate and +dependable device for moving the back gage and the pile and measuring +quickly the widths to be cut; with starting handles easily reachable +without bending; with a powerful clamping pressure automatic for all +height piles and instantly adjustable for heavy or delicate work; with +universal fine adjustments for squaring the back gage with the knife; +with a simple change for the cutting stick; with the driving shaft +running at a low speed; and with a powerful main driving clutch or +friction material that will not cut or damage the parts under the +heavy, constant thrusts. + + + + +_Description of Typical Machines_ + + +PLOUGH AND PRESS CUTTER + +An early form of cutting machine, made almost entirely of wood. The +pile of paper or book was clamped to the table by the upper cross-bar +of the clamp, which was brought down by the geared vertical arm. As +shown by picture, these arms were raised and lowered by turning the +large toothed wheel. The steel chisel (A) operating in a holder running +in a groove, was moved to and fro across the paper, cutting deeper each +time as the chisel was gradually lowered by the handle. + + [Illustration: Fig. 1. Plough and Press Cutter] + + +CARD CUTTER OR TRIMMER + +Card trimmers are knives hinged at one end to a base upon which the +work is laid and held, while the knife is pulled down by hand to shear +it off against a metal edge. Stock cut this way has a slight burr on +its lower edge, caused by the "drag" or downward pressure of the knife. + + [Illustration: Fig. 2 Binder Shears or Table Cutter] + + [Illustration: Fig. 3 Card Cutter and Trimmer] + +To cut cards free from burr a rotary card-cutting machine is used, with +a rotating shaft carrying a small wheel cutter. These cutters are used +on a workbench. + + [Illustration: Fig. 4. Hand-Lever Cutter] + + [Illustration: Fig. 5. Bench-Lever Cutter] + + +HAND-LEVER CUTTER + +Hand-lever cutters stand on the floor and have a convenient height +table to lay the work upon. The cut is made by pulling the knife down +through the pile. The knife is hung from two swinging links, and is +easily operated when it has double shear and a toggle crank connection +to the hand-lever shaft. + + [Illustration: Fig. 6 + POWER CUTTING MACHINE (HAND-CLAMP) + Knife Pulled Down at One End] + +Power cutting machines substitute power fixtures for the hand +(sometimes in addition to the hand operating fixtures), and eliminate +labor and save time. A hand-clamp power cutter is operated first by +screwing the clamp by hand down firmly upon the line where the work is +to be cut; then pulling the starting lever, which causes the knife to +make the cut, return to the top, and stop. + + [Illustration: Fig. 7 + POWER CUTTING MACHINE (HAND-CLAMP) + Knife Pulled at Both Ends] + +Semi-automatic means a cutting machine which has a treadle to bring the +clamp down quickly upon the work, and a regular hand-clamping wheel +instantly acting to produce the clamping pressure when it is turned a +part of a revolution. The clamp returns automatically to the top by +touching the treadle lightly with the foot and giving the clamping +wheel a slight backward turn. The advantages are the simplicity of +construction and operation of the regular hand-clamp machine, and a +gain of about one-third greater output with one-third less effort. +Automatic-clamp power cutting machines save labor by pressing the pile +by power, instead of requiring the operator to screw the clamp down and +back again by hand. In the larger sizes power attachments save the +labor of pulling the back gage and work forward by hand. Automatic +spacing (or measuring) devices for duplicating any desired width, +without the customary measuring for each cut, enable larger production. + + [Illustration: Fig.8 + AUTOMATIC-CLAMP POWER CUTTING MACHINE + With Instantly Variable Automatic Clamping Device] + +An automatic power cutter is operated first by determining the line of +the cut by the indicator or by pulling the clamp down upon the work; +then pulling the starting lever, which automatically forces the clamp +down first upon the stock, and then drives the knife through it, and +returns both knife and clamp to stop at the top. + +Automatic-clamp power cutting machines are also furnished with +hand-clamp attachment for special clamping pressures. + +Continuous running is effected by devices which permit the quick +disengagement of the stop throw-out mechanism. This is desirable with +duplicate work in quantities carefully arranged for fast production. +Automatic cutting machines are also furnished with spacing devices for +the rapid duplication of exact widths of any size. + +Vertical stroke (and vertical changeable to shear stroke) cutting +machines (see Fig. 9, page 17), both hand power and also power, are +used with special shaped knives for cutting fancy edges, and pinking +cloth samples, etc., some having back tables of great length, moved on +rollers or slides by spacing devices. Considerable ingenuity has been +shown in the variable method and mechanism used for moving the knife up +and down. + + + + +_The Knife_ + + +The knife is most important. It must be kept sharp. It must be of the +proper shape and thickness and bevel and temper and free from any burrs +or lumps on its back edge. A cutting-machine knife is like a razor +that, stropped correctly, does not pull the beard, but stropped an +infinitesimally different way--a difference impossible to see except +with a microscope--pulls hard. Study carefully the knife. No matter how +carefully the machine is built, an imperfect knife cannot cut right. +Most knives are imperfect in spite of the rigorous specifications given +them by makers. They vary in thickness, straightness, concave, bevel, +flatness, temper, and quality of steel; and also in the character of +their sharpening and honing, which varies with the fineness or +coarseness of the grinding wheel and stone. These variations need only +be a few thousandths of an inch to cause trouble. + + [Illustration: Fig. 9 + VERTICAL-STROKE POWER MACHINE + Changeable to Double Shear] + +A blue wave mark indicates where the temper is drawn, and a file which +"drags" when pushed fairly hard across the flat of the bevel indicates +the soft spots, where the temper is imperfect. + + [Illustration: Fig. 10 + DIAGRAM SHOWING DOUBLE SHEAR STROKE OF THE + KNIFE PASSING OBLIQUELY THROUGH THE PILE + + At the beginning of the stroke the knife is higher at the right-hand + side; when finishing the cut the knife is parallel to the table] + +To ascertain if a knife has a correct face, hold it flat, face up, with +one end on a window ledge, and look along the face for variations. This +is a simple matter which any one can do. Use a perfectly straight and +clean-edged steel rule and pass it along from one end to the other as +shown in Figs. 11 and 12. A dark spot shows the point of contact of the +rule with the knife. These dark spots should show only exactly at the +cutting edge and at the back edge. If a dark spot shows away from the +cutting edge, it indicates that the knife is imperfect there and will +not make a true cut. Regrinding the face by the makers can correct this +fault, except where it is the fault of the one who hones the knife +after it is sharpened. + + [Illustration: Fig. 11] + + [Illustration: Fig. 12] + +Hone the knife only on the bevel. To remove the wire edge burrs along +the edge lay the hone flat on the face and rub gently so as not to +round over the edge. + +A knife will sometimes cut better after it has been ground the first +time. A polished knife will give a better surface to the cut. The +cutting of the same kind of stock will often vary with different makes +of knives. An oily rag tied to a stick kept handy and passed along the +bevel of the knife before cutting hard stock will improve the cut. A +blunt bevel is preferred for hard stock; a long, thin bevel for soft +stock. + +A general rule for the length of bevel on knives is two and one-half +times the thickness of the knife. This may be varied to suit the +different materials to be cut, but must be held within reasonable +limits to preserve the strength of the cutting edge of the knife and +also to secure accurate, clean cutting. + +The face of a knife should be as nearly flat as possible and must not +be convex. It is better to have it concave than convex, but not over +two or three thousandths of an inch concave. A knife that is too +concave or convex will tend to dig in or out of the work. + +For safe clearance the knife should be a few thousandths of an inch +thinner at the top than the distance from its back to the line of its +cutting edge. + +The knife bolts should always be screwed up snug, so that the cutting +edge of the knife will have the correct pitch in relation to the pile. +The top or back edge of a knife should be held absolutely straight to +get a firm thrust--bearing all along the knife-bar. Knives abutting +against adjusting screws for this reason are not apt to give so good +results as knives that abut against a solid shoulder all across the +knife-bar. + +Dirt, oil, grease, paper, chips, etc., in the knife-slot or bar, or a +bruise or nick on the back edge of the knife, or a defective knife +bolt, may prevent the knife seating firm and true in its proper place +and may cause poor cutting. + +Knives bought from the maker of paper-cutting machines are apt to give +the best results because they receive two inspections: one by the knife +maker, and another by the machine maker, who is careful to see that +only perfect knives are supplied. + +In order to understand how important it is to use a sharp knife on a +power cutter, throw off the belt and pull the machine around by hand +through a high cut with a dull knife. Then put in a sharp knife and +make the same cut. Where there is much cutting to be done and the +machine is in constant use, it is well to keep extra knives on hand to +allow one to be sharpened while the other is being used. + +A specially tempered knife is best for boards or varnished paper. +Gummed and varnished stock are likely to break small pieces off the +knife edge. The double shear motion for the knife now furnished on the +new automatic rapid production cutting machines practically eliminates +this trouble. + +The first place to look when work is not cut true, after making sure +there is correct clamping pressure, is the knife. See if it is sharp. +See if it has been honed properly. See if it has the proper length of +bevel. + + + + +_Grinding Paper-Cutter Knives_ + + +It is best to grind with a soft sandstone; but if an emery wheel is +used, it should be about 46-60 grain, 5-1/2 grade, or soft enough so +that a light feed can be taken without burning or glazing the bevel of +the knife. + +The operator of the grinding machine should be in constant attendance +while the knife is being ground, and should have a liberal supply of +water feeding on the wheel where it comes in contact with the bevel of +the knife, not at the top of the wheel. If this supply of water is cut +off and the wheel continues to grind without water, this will create +friction, heat up, and draw the temper in the knife or crack it. + +Extra precaution should be taken to grind the cutting edge of the knife +parallel with the back of the knife, and not have one end of the knife +wider than the other. When this occurs the cutting edge of the knife +does not hit the cutting stick squarely, and not only has a tendency to +snip out at the wide end, but also to destroy the cutting stick +quickly. + +The bevel should be ground flat or a shade concave, and must not exceed +twice the thickness of the knife, plus one-quarter inch, or twenty-four +degrees. If this rule is not adhered to and a longer bevel than this is +ground on the knife, the flat side or face of the knife will become +rounded about one-half inch back from the cutting edge, thereby taking +the slight concave out of the knife and causing the machine to cut +tapering; _i.e._, the top of the cut, say four or five inches high, +will be narrower than the bottom of the cut. + +If a knife is ground on the rim of an ordinary emery wheel worn to a +small diameter, the smallness of the emery wheel will tend to make the +bevel concave. This weakens the edge of the knife. A knife grinder with +a cup-shape emery wheel makes it easier to grind the bevel straight. + + + + +_Honing Paper-Cutter Knives_ + + +Every knife, when coming direct from the grinding machine, has a wire +edge which should be honed off before the knife is adjusted to the +knife-bar. Excellent results in honing are obtained from No. 1 Washita +oilstone (Pike Mfg. Co., N.H., U.S.A.), or an india oilstone made by +W. H. Price, Hartford, Conn. + +The knife should be laid on a bench or table, flat side down, with the +edge of the knife protruding about one-eighth of an inch beyond the +edge of the table. The hone should be held flat on the bevel, and the +motion should be a circular or rotary movement as well as up and down, +and the honing should be done from one end to the other without lifting +the hone from the knife. + +When a fine wire edge appears on the flat side, lay the hone on lightly +with no pressure and absolutely flat, and draw from one end to the +other. After honing the knife for a short time (four or five minutes) +the wire edge will disappear or get so thin that a small piece of white +pine or other soft wood, if drawn along the cutting edge, will +eliminate this thin wire edge. Never hone the flat side of the knife. +Never hone a knife while in the machine. + +A wooden holder for the oilstone will protect the fingers. + +For smooth "glass edge" cutting, the bevel of the knife may be ground +slightly concave. Then hone thoroughly with an extra fine hone slightly +convex in shape. + +No method of grinding has yet been devised which will leave a perfectly +smooth surface, because no matter how fine the stone or material that +is used for grinding it will leave marks on the edge of the knife, and +these marks cause roughness in the cut. The reason the above method +gives almost a perfectly smooth cut is because a thorough honing +removes most of the marks. + + + + +_The Clamping Pressure_ + + +The clamping of the stock in the machine while the cut is being made is +an important feature of a modern paper cutter. This is done by means of +a horizontal bar placed behind the knife and parallel with it. This +clamping bar is moved up out of the way while the stock is being placed +in position and is then brought down with the desired pressure to hold +the pile of sheets firmly until the cut is made, and is again lifted up +out of the way. + +In the simpler machines the clamping pressure is obtained by means of a +stout vertical threaded rod to which the clamp bar is attached at the +lower end. The rod is operated by a hand wheel at the top and turns in +a threaded opening in the cross-head of the frame. + +Clamping pressures vary greatly under different conditions, from a +light pressure to several tons. The ratio of the power applied in +hand clamping to the pressure secured on the clamp is, in ordinary +commercial machines, about 1 to 150 for small machines up to 32 +inches wide, using a 2-foot-diameter clamp wheel and overhead screw. +The ratio of power in cutting machines 34 inches and wider, having a +1-1/2-foot-diameter clamp wheel, and worm of 3/4-inch pitch at the +side engaging a worm gear keyed to the clamp shaft, is about 1 to +180. That is, a pull by the hand of 1 pound on the overhead clamp +wheel will produce about 150 pounds pressure of the clamp on the +stock to be cut; and a pull by the hand of 1 pound on the side +clamping wheel will produce about 180 pounds pressure of the clamp, +less friction. Operators will pull ordinarily from 10 to 100 pounds; +_i.e._, producing a pressure of from one to nine tons. + +The first type of automatic-clamp cutting machines produced always the +same arbitrary pressure on the clamp, with consequent waste of power, +crushing and indenting the work, offsetting the ink unless it was +absolutely dry, and requiring adjusting with a wrench, which was slow, +dirty, and indefinite. + +All modern automatic-clamp cutting machines have independent +automatic-clamp pressure, and these apply the pressure at both ends of +the clamp. The earliest power clamps were called "self-clamp." In these +the knife and clamp were connected together (_i.e._, dependent). +The modern automatic-clamp mechanism is not only independent of the +knife, but in addition practically all the power of the belt goes first +to clamp the work and then afterwards to drive the knife through the +cut. This separation of the clamping effort from the cutting effort +increases efficiency and economy. + +By a modern device on some machines this clamping pressure is instantly +variable to suit different kinds of stock and other conditions. + + + + +_Cutting Sticks_ + + +The cutting stick, into which the knife passes after cutting through +the bottom sheet, saves the edge from cutting on the iron table. + +Correctly designed cutting machines have knife-bar motions that permit +no "chug" of the knife into the stick and thus conserve its sharp edge. +Many designs, however, are faulty in this respect and the unrecorded +expense of their operation is a serious leak. + +The cutting stick is set in a slot in the table. The most common and +perhaps best form, everything considered, is a 3/4-inch square hard +maple stick, set so that the knife strikes it 1/4-inch from the edge. +All four faces of such a stick may be used. + +A metal frame for holding a 1/4-inch square hardwood stick, or a soft +metal (so-called) cutting stick, is made. A round wood cutting stick +connected to a timing mechanism which rotates it automatically for +every cut, or for a certain number of cuts, is valuable for hard stock +requiring microscopical perfection. + + + + +_The Back Gage_ + + +The back gage is moved and controlled on the machine table in several +ways. In the simpler machines the gage is attached to a rod under the +table, a long slot in the center of the table allowing the connection +of the gage with the rod below. The rod is attached to the gage with a +worm gear and is operated by a small hand wheel at the front of the +table. In other machines the gage is attached to a steel cable, or a +metal tape, or a chain which passes over wheels at the back and front +below the table. + +The one-piece back gage was improved by cutting it into two or three +sections so that the first and final cuts of two or three piles may be +made at every stroke of the knife. Adjusting screws are provided for +tilting the back gage forward or backward to compensate for the +variation in the width of the top and the bottom sheets which occurs in +the same machine and with the same knife when cutting hard or soft +papers. A swinging adjustment is also provided to "square" the back +gage parallel with the knife edge. + +Various devices for taking up the slack caused by wear in the table +slot guiding the back gage are furnished, but probably the simplest and +best method is the replacement and refitting of the inexpensive sliding +part. + + +INDICATOR ATTACHMENT FOR BACK GAGE + +The distance the back gage is moved is read in different ways. The +movement of a gage operated by a screw and wheel is indicated by a +pointer on the front edge of the table overlapping the rim of the long +screw wheel. If the rim of the screw wheel is lined off in sixteenths +of its circumference, the pitch of the screw being one inch, each +complete turn of the screw wheel means that the back gage is advanced +one inch, and each one-sixteenth turn means that it is advanced +one-sixteenth of an inch. It is important always to keep turning the +screw and wheel the same way when so measuring, because otherwise the +"back lash" (looseness of the screw and its nut to permit easy working) +will cause variation. + +For a back gage moved by a chain or a wire cable or a metal tape, a +graduated dial is attached to the top of the cable hand wheel which +reads from a pointer attached to the front edge of the table. + +Both these ways of reading require the operator to look down. + +For a back gage moved by power, a steel indicator ribbon passing around +a wheel overhead in the frame cap and attached to a standard on top of +the back gage (see Fig. 7) enables the operator to read the position of +the back gage without looking down, and a second wheel indicator and +pointer permits reading to less than one-thousandth of an inch. Similar +indicator ribbons are attachable to the back gage for screw, cable, +chain, and metal tape movements. + +These indicator ribbons are usually graduated and marked for inches, +halves, quarters, eighths, and sixteenths. They are also furnished with +metric system measurements, graduated and marked for centimeters and +millimeters. They are also furnished extra wide so that both the +English inch measurements as well as the metric system measurements may +be put upon the same ribbon. When graduated to thirty-seconds of an +inch and millimeters a good magnifying glass of about three inches +diameter, adjusted in front of the pointer, enables easier and more +accurate reading. An easily operated lock for holding the back gage +fast to the table at any exact mark prevents variation in the width of +cutting. + +Fixed distance gage rods and suitable engagements with the back gage +are provided for cutting at any time duplicates of exactly the same +width, especially valuable for loose-leaf ledger work. Pins and holes +drilled in the back gage and table also secure uniform locations +impossible to get solely from reading the overhead ribbon or an +indicator dial, which latter may be read incorrectly because of poor +light or variation in the operator's position or eye. + +Locking devices for the back gage ordinarily consist of (a) a friction +grip around the moving screw, or (b) about the cable hand wheel, or (c) +a clamping device which holds the back gage, or (d), best of all, a +fixed grip rod-holding device operated from the front of the table, +thus eliminating any possible lost motion through connecting parts from +the jogging or chucking of work. + +A back gage is split so that different width piles may be cut at the +same time, such as trimming the heads, tails, and fronts of books. The +fingers at the splits are placed smooth, so that they may be used as +side gages to enable the wear of the knife to be taken its full width, +instead of just at the usual left-hand end. + + + + +_Power Back Gage Movement_ + + +The larger sizes of cutting machines are equipped with a labor-saving +power connection to the main driving shaft which may be thrown in by +the operator at will to move the back gage forward or backward by +power, a micrometer reading the position to thousandths of an inch. + + + + +_Special Devices_ + + +Special spacing devices for the back gage are revolutionizing many +branches of work. The usual screw or cable is relatively slow and +undependable and requires care and time to move the work the exact +distance required. + +The new way is to equip the cutting machine with a back gage operating +mechanism having stops which can be set for any width to be cut. The +operator simply pulls a lever between the stops, which instantly moves +the pile and measures it exactly. Production has been increased six +hundred per cent. with such spacing devices. + +Gages for measuring the width of the cut may be simply a sample cut the +desired width laid upon the pile, or an exact size wood or metal +pattern, or the width may be determined by reading on a steel +indicator-ribbon attached to the back gage the distance its face is +back from the knife edge. + +These methods are only approximately accurate, however; for exact +cutting, steel distance-pieces of correct lengths to give the different +widths of cut required are set against a fixed stop in the back table +and the back gage run back until it grips the steel distance-piece. +This brings the face of the back gage the desired distance from the +knife. + +Modern patented spacing devices for the rapid duplication of exact +widths in succession, while the machine runs continuously without +stopping between cuts, have been perfected so as to enable, on some +classes of work, one cutting machine to do the work of six and still +obtain accuracy. These spacing devices operate the back gage through a +chain or a screw or a gear by means of a lever driven by hand or by +power between accurately set stops fixed for any desired width, and +thus eliminate the time ordinarily lost measuring the width for each +cut. + +Among other conveniences on the large modern cutters two starting +levers, one at each side of the machine, or a starting bar extending +across the front, save several motions at each cut. + +A flat piece of metal, called a clamp face, which may be quickly +attached to the under side of the fingered clamp, is used to prevent +these fingers marking soft or delicate finished stock. + +A snake gage is a folding lattice used in front of the back gage of a +solid wide face clamp machine to enable the back gage to push the pile +up nearer the knife. + +For large pamphlets or magazines an extra clamp attached behind the +regular clamp to hold the back of the pile down gently by spring +pressure will prevent the sheets springing up and away from the back +gage, caused by the folds and air between the sheets. + +A plate attached to the machine with hooks upon which to hang the +wrenches is provided upon the most modern machines and this helps the +operator to keep them together and in order. + +Guards covering the gearing, knife edge, pulleys, flywheel and other +moving parts are required by many state laws, and power cutting +machines are, therefore, so designed and furnished complete. + + + + +_Application of Power_ + + +There are five methods of applying power necessary to operate paper +cutters: by hand lever, by belt, by direct gearing, by chain and +sprocket, and by direct connection of electric motor. + +Figure 13 shows an electric motor on a bracket, adjustable vertically, +attached to the frame of the cutting machine, driving by a belt from +the motor pulley to the machine pulley. The belt cushions the heavy +repeated thrusts of the clamp and knife in cutting upon the motor. The +electric motor may be set on the floor or on a bracket on the wall. + +Figure 14 shows a direct-geared connection of the electric motor +through its noiseless rawhide pinion engaging an iron gear on the +machine driving shaft. An adjustment is provided for taking up the wear +in the gears, in order to maintain the noiseless running of the +machine. + + [Illustration: Fig. 13 + ELECTRIC MOTOR OVERHEAD, BELT DRIVE] + +The chain drive is like the direct-geared except that it substitutes a +chain and two sprockets for two gears. + +It is not generally understood what a large amount of power is required +to drive a paper-cutting machine, and how important it is that the +number of working parts connecting the belt pulley to the knife be as +simple and few as possible in order to eliminate friction and lost +motion, and to secure efficiency. Every cut costs money for the power +consumed. + + [Illustration: Fig. 14 + ELECTRIC MOTOR UNDERNEATH, GEARED DRIVE] + +An inch-high pile of writing paper with a sharp knife may take one +thousand pounds for each foot of length of the knife to drive it +through. A higher pile on a fifty-inch power cutter may take three tons +pressure, plus the automatic clamping effort and plus frictional +losses, and (more important) plus a tremendous increase in case the +knife is dull. + + + + +_Care of the Machine_ + + +A man is known by the condition of the machine he keeps. Keep the knife +sharp. That is the first rule to repeat every day and every hour of the +day. The second rule is to oil every hole and place required on the +machine. The third rule is to keep the machine and its neighborhood +scrupulously clean. The fourth rule is to learn by heart and follow the +printed directions attached to the machine by the maker. If you do not +understand or if you cannot follow correctly every instruction on the +printed instructions attached to the machine by the maker, first ask +your foreman or superintendent. If the directions are not clear, write, +or ask the office to write, to the maker for a detailed explanation or +to have his traveling representative come and explain them. Any +operator who does not understand the adjustments of the machine he +operates has but partly learned his trade. Be particular to see that +the driving pulley on your machine runs at the speed given for it on +the manufacturer's directions. + +Keep the machine always in adjustment. See that the brake band is +adjusted so that when the starting lever is thrown in to start, the +friction is entirely released and there is no drag on machine. + +Do not allow the knife to sink any deeper into the cutting stick than +to sever the last sheet of the pile. + +Never use more pressure on the clamp than is necessary to hold the pile +without drawing or slipping; any additional pressure is only an added +strain on the machine. + +Jog your stock before putting it in the machine and do not use the back +gage for that purpose. Continual hard jogging with heavy lifts of stock +against first one end of gage and then the other will quickly knock it +out of square or loosen it. + +A little talcum powder, French chalk, or powdered boracic acid dusted +on the table makes the stock handle easier. + +A slip-sheet of paper or thin pulp board placed on top or on the bottom +of the pile, and cut up with it, protects delicate surfaces from finger +marks or soiling. Keep your hands and apron clean. Keep the machine +clean in every part. + +Use only wrenches furnished with the machine, because they fit the bolt +heads properly and because they are the correct lengths to put on the +proper tension. + +Do not use a monkey wrench, because, unless the jaws are carefully +adjusted, it will destroy the bolt heads and if used on small bolts, on +account of its length and power, is apt to strip the threads or break +the bolt or part. + +Occasionally go over every part of machine and see that all taper pins, +bolts, nuts, etc., are snug in place. + +A locked cupboard or box at the cutting machine is useful to keep the +full set of wrenches provided, clean waste, colored crayons, a good +magnifying glass, powdered pumice stone, French chalk, talcum powder, +boracic acid, special cutting pads, and boards for making them, size +strips, dimension records, etc. The oil can should stand always filled +and ready on its bracket. + +If a belt is put on too tight, it may pull so hard on the bearings as +to heat and cause them to cut. It is easier not to put the belt on too +tight at first and to relace it several times while it is stretching, +than it is to repair a rough bearing. + +Keep clean waste in a box. Destroy dirty, oily waste instantly after +use, or place it carefully inside a fireproof oily waste can if +provided. Do not put dirty, oily waste away or leave it around. It is +most dangerous and many plants have been burned by its spontaneous +combustion. + +Have a definite fixed time to oil, and to clean the machine. Mark the +hours when to oil every day, and the day and hour when to clean and +polish the machine every week, on the maker's direction sheet attached +to the machine. + +Oil with intelligence, not just with an oil can and oil. Oil freely, +but not sloppily. Oil should not drip upon the floor. Oil should not +flow over parts not requiring it. An excess of oil on a brake band will +prevent its acting and stopping the machine promptly. Wipe out the +excess oil in this case by passing a rag under and around the bands. +Oil that runs or drops or is wiped off is wasted. + +Oil the parts above the table carefully and thoroughly. A few drops of +oil on the palm of the hand and applied to the four front and back +faces of the knife-bar prevents dripping on the table from the oil can. +Run the machine through a few strokes after oiling and then wipe off +clean with a cloth or piece of waste the surfaces against which the +stock to be cut is placed. + +When oiling, remember it is only the oil that reaches the bearing that +does any good. Any surplus that runs over and defaces the machine is +waste. + +The best kind of oil to use is a free-running, light-colored petroleum +machine oil. Cheap oils cost more in the end. + + + + +_Operating the Machine_ + + +The character of the cutting depends upon, first, the machine, second, +the knife, and third, the man. + +Successful cutting is a fine manual art. The finest razor improperly +stropped and used in unskilled hands does poor work. The finest cutting +machine unintelligently operated will stultify the best efforts of the +printing plant. + +The machine that has the simplest mechanism evolved by long experience +and study ensures the first safeguard of accuracy. The knife that +fulfils the specifications given elsewhere furnishes the second. And +third, the man whose standard of work is high, who is conscientious in +following his instructions, who is big enough and broad enough to +understand how important his position is, and how necessary, therefore, +it is for him to coöperate with every other department in a friendly +and intelligent manner, completes the tripod that can stand up +successfully under any job. + +A cutting machine is a sharp-edged tool and, therefore, dangerous when +run by a careless or unskilled operator. "Look before you leap" +applies especially to the cutting machine. Its action is powerful and +quick. Accidents occur through failure of the operator to watch his +own motions and because of the improper operation of the machine +through failure of some of its parts. Sufficient safety devices to +make all accidents impossible would render the cutting machine as +useless as an axe in a velvet case. Accidents which occur from undue +wear or neglect to oil are apt to happen. Two preventives are +available: _first_, to train the operator to care; _second_, to +provide as many safeguards as can be utilized and still permit +commercially successful operation. + +With the modern high-speed machine operating at from twenty-five to +forty cuts a minute, the time consumed in the cutting room is not the +time taken by the knife to pass through the stock, but rather the time +getting the stock laid up and measured ready to cut. Consequently, +these latter operations are the ones to study for savings. + +The time and labor required to cut a job depends upon the number and +kind of motions of the hands and body and feet that are made to get the +stock ready and to take it away. The fewer motions necessary to do this +and to operate the machine, the easier and pleasanter it is to work at +a cutting machine. + +Powdered chalk and naphtha put on the bright parts and nickel and +allowed to stay over night will polish off in the morning and leave the +machine appearing clean and free from rust. + +The clamp strap ways should be kept clean and free from the fuzz from +the cuttings and thick oil. This can be done by occasionally cleaning +them out with kerosene. + +If the oil gets in the friction brake band the machine may not stop +promptly at the proper point. Throw off the driving belt, and throw on +the starting lever to loosen the brake band; then pass a rag around +under the band, between it and the clutch rings, so as to remove the +oil, then throw off the starting lever. If a piece of waste is laid on +the lower part of the friction brake band just next to the ring, it +will keep it free from oil for some time. + +Rub the knife and other bright parts of the machine with an oily rag +every night. This will prevent the rust forming with the variation of +temperature between day and night. + +When using the graduations on its rim to measure by, always keep +turning the gage screw wheel in one direction, without reversing it, +when pulling the back gage forward for successive cuts. This will keep +up all the slack and lost motion of the screw and its nut. If the screw +wheel is moved first one way and then another, little dependence can be +placed upon the graduated reading of the scale. + + + + +_Safety of the Knife_ + + +The best automatic rapid-production cutting machines are provided with +four safety devices to prevent the knife making an unexpected stroke. + +_First_--A solid knocker throws out the clutch positively. Neither +gravity nor a spring for a trip is depended upon to move an +intercepting part, but the certain fact that two solid bodies cannot +occupy the same space at the same time. + +_Second_--An automatic friction brake grips firmly and stops all motion +silently. + +_Third_--An automatic counterbalance is used for both the knife-bar and +the clamp, and retains them at the top position. + +_Fourth_--An automatic steel safety bolt engages a solid lug on the +large gear, so that the gear cannot revolve further until the operator +deliberately pulls the starting lever for another cut. + +These four safety devices are designed so as to act positively and +simultaneously on the completion of each cut. To start requires a +deliberate action of the starting lever by the operator. + + + + +_Handling Paper_ + + +Paper is made principally in long webs, or continuous strips, and is +rolled up as it comes from the paper-making machine. It is then cut +into sheets by a revolving fly cutter or a shear knife, cutting one +sheet at a time off the roll. These sheets are furnished by the mills +in bundles or cases, which are trimmed to certain sizes on a +paper-cutting machine. + +The best method of handling and cutting stock, the proper quantity to +take on at each lift, the height of the pile to cut, and the routine of +passing each cut section along in orderly fashion, should be given +careful study. + +Convenient tables of the right height and of ample surface are +essential if the work is to be carried on satisfactorily, without +backtracking or unnecessary motions and lifting. + +Large stock should be piled on movable wooden platforms which can be +moved quickly from place to place. + +A primary difficulty in cutting-machine work is due to the great +variety of papers and sizes required to be handled on the machine. This +varies from little narrow slips to piles the full width of the table, +from a few sheets to a pile the full height allowed by the clamp, and +from soft book paper to stock nearly as tough as tin. All these varying +conditions cannot be met with equal success in one automatic machine. +Therefore, superior intelligence rather than unusual muscle should be +required of the operator. + +Good judgment is required to determine the proper height of a pile to +cut. This will often depend upon how much can be grasped each time with +the hands and put into place in good order. Time may be lost and sheets +wasted trying to fill up to the capacity of the machine; smaller piles +and more of them may sometimes be a more economical method. The time +taken for the knife stroke is only a second, while the time necessary +to jog up several lifts may be minutes more than to put one lift into +place. The convenient lift, as large as possible, and uniform in size +if there are several of them, is the advisable practise. + +Inaccurate cutting may be the result of several causes: (a) Not jogging +the pile thoroughly against the back gage; this should be done by +pressing the ball of the thumbs against the front of the pile from top +to bottom. (b) By disturbing the pile when turning it for the next cut. +(c) By lifting out the pile and failing to jog it carefully when flat +against the back gage again. (d) Work that is fed to points on the +printing press may not be square and true and consequently cannot be +jogged against a straightedge gage and cut accurately. This condition +should be watched for in such cases. Find out, if possible, which is +the feed edge in the printing and jog up to that. Pressmen are often +careless about this necessary instruction in sending printed sheets to +the cutter. + +Inaccurate cutting is also due to insufficient clamping pressure, +allowing the pile to slip out of place slightly; or to excessive +clamping pressure, compressing the pile more than necessary just at the +line behind the knife cut. + +The above causes may result in imperfect cutting when the machine is in +good order. When the machine is not in the proper condition, and the +knife is dull, or of a shape not adapted to the work, accurate cutting +cannot be expected. + +When piling up sheets see that each sheet is laid in exact register +with all the others, that is, that the printed pages, guide marks, and +edges are all in the same position throughout the pile. One sheet on +top laid the wrong way may be the cause of cutting every other sheet of +the pile wrong unless (and this is very important) the operator looks +at the under sheets to make sure that they are all laid alike. + +When cutting or trimming printed sheets it is necessary that the +operator should jog the sheets to the pressman's feed edges. These +should be marked plainly, without chance of misunderstanding. If they +are not, he should ask for directions. One wrong cut will spoil the +whole pile. + +When a sheet is taken off a pile for examination or for any other +purpose, care should be observed that it is laid back again uniform +with the other sheets. A pile is easily disturbed in this manner either +when swinging it over, turning it around, or rejogging, if the utmost +care and orderliness are not observed. + +Papers received from the mills or from dealers are not always trimmed +squarely, but have what is called a mill edge. This edge is only +approximately straight and the corners only apparently square. For +accurate work, either in printing or in cutting, one or two edges may +need to be retrimmed on a paper cutter to get them straight and have a +true corner. The ultimate accuracy of the finished work will depend +upon this proper trimming before the sheets are printed. + +Exact register and accurate trimming can be secured only by working +from the same edges of the paper at every operation and the edges must +be straight and squarely cut. When the edges are thus trimmed they +should be marked with a red crayon, or in some similar manner, in order +to be readily identified at each handling. + +A pile may be tested for squareness by jogging it in the cutter table +against both the back gage and the side gage, if the machine gages are +themselves in perfect adjustment. If it is difficult to see whether the +sides of the pile are close against the gages at all points, narrow +strips of paper put between the pile and gages will show whether the +pile touches the gages uniformly. + +When cutting lithographed work or similar close-register printing, +where large sheets are apt to come with an irregular edge, a small +wooden block against the back gage or the side gage at points on the +sheet where the original register guides of the press were placed, will +usually insure cutting on an accurate line with the printing. In this +manner the same points of contact as were used in the press feeding may +be secured. + +To cut a pile of paper in half, fold over the top sheet and fold at the +middle, carefully matching the edges. Crease this fold distinctly and +use the crease as a guide when the sheet is opened out and laid on the +pile. To cut into thirds or fifths it is better to measure the sheet +exactly with a rule and make clear pencil marks at the points of +cutting. + +Hand-made papers have rough, uneven edges which are thicker than the +rest of the sheet and, therefore, require particular care in jogging +and clamping. They should be handled in small piles. + +Gummed and varnished papers require special care even when perfectly +dry, but more so in a moist atmosphere. Varnished stock if it is very +dry may nick the knife, and a clean oily (but not too oily) swab run +over the bevel of the knife before the cut will make a smoother, safer +cut. It is not well to use soap on the knife, especially on +lithographic work. + +Freshly printed work which tends to offset on the next sheet may be cut +where necessary by placing strips of reglet or thick card around the +margin close to the line of the proposed cut, so as to keep the +pressure of the clamp off the printed matter. + +Tissue paper requires to be firmly clamped to cut accurately. A +clamping motion that will first exert a gentle pressure to squeeze the +air out between the sheets and pack the pile down evenly all over and +then apply a powerful pressure before the knife strikes the pile, gives +the best results. + +Accuracy is required in manifold duplicate work, where absolute +register must be made, to secure the proper location of dollars in +dollars columns and cents in cents columns. The ruling and printing +both depend entirely on the square and accurate cutting of the stock to +secure proper register. + +The cutting of waxed and oiled manifold stock, if carefully jogged up, +is not difficult with the newer types of clamping mechanism, especially +on that type of cutting machine where the pressure of the automatic +clamp is applied at first gently and then with maximum pressure, +similar to the hand-clamp. + + + + +_To Cut a Pile into Strips of Equal Width_ + + +This is sometimes required to be done for a large quantity of stock and +it is desirable to do it with economy of time and labor. The obvious +method is to first trim one edge of the stock, then set the back gage +to the required width and jog the pile up to it for each cut. This +method is usually accurate but requires a great deal of handling of the +stock--almost three times as much as is necessary by some other +methods. + +The following methods require the pile of paper to be first trimmed +with a true edge in order to jog it against the back gage, and also +with a true edge on the opposite or front side. + +1. Make a mark or place a thin paper sticker on the top surface of the +front table the exact distance in front of the cutting edge of the +knife to correspond with the required width of the strip. Place the +pile of paper on the back table with a trimmed edge against the back +gage. Move the gage forward so that the front edge of the pile comes to +the mark on the front table. Make the cut. Repeat this until the pile +is cut up. This requires only one jogging of the pile into place. + +2. Same as the method just described, except that a small hinged metal +gage is used instead of a mark on the table. This requires a special +device. The front flange of this device or gage may be slotted and +fastened to the table by a thumbscrew. The vertical angle part must be +hinged to the part fixed to the table so that it can be swung upward +and back far enough to leave the cut pile room to move forward on the +table when the knife passes down through the pile. + +3. Use a hand automatic spacing device, gage screw movement. + +4. Use a template placed on top of the pile. Run the clamp down to the +pile, place a card or fiber template on top of the pile in front of the +clamp. Draw the pile forward until this front edge coincides with the +front edge of the template. Make the cut and repeat the operation until +the pile is cut up. + +5. Draw the front edge of the pile forward to dimension on the regular +graduated rule set in the front table. + +6. Draw the pile forward the distance desired by reading the steel tape +scale overhead, or the dial, or the graduation on the gage movement +wheel. + +7. Use a hand automatic spacing device, chain movement. + + + + +_To Cut a Pile Rectangular_ + + +To trim a pile with perfectly true corners first jog its straightest +edge against the back gage, and make the first trim. Then jog this cut +edge against the back gage and make the second trim, keeping the pile +away from the side gage. This trimmed edge should be exactly parallel +with the edge trimmed first. Then jog either of these cut edges against +the side gage, and push gently (but do not jog) to the back gage, for +distance. This cut will be at exact right angles to the first and +second. Turn the pile and make the last cut with the trimmed edge +against the back gage keeping the pile away from the side gage. + +Do not try to jog a pile against both side gage and back gage at the +same time, for, although these are at right angles, the attempt to +force a pile against both will slue the pile. + +Turn the pile on the table with the greatest care; do not lift it +between cuts or jog it vertically. To test a pile for rectangularity, +turn part of it one-half way around and match the edges. + + + + +_To Square a Pile_ + + +_First_--Set the back gage about one-eighth inch further from the +cutting edge of the knife than the desired dimension of the square. The +extra distance the back gage is set beyond the dimension of the square +will depend upon the amount necessary to trim it to a true, clean edge. + +_Second_--Jog an uncut edge of the pile against the back gage and make +a clean trim. + +_Third_--Jog this clean trim against the side gage and just "feel" the +back gage for distance. This trim is at right angles to the first. + +_Fourth_--Now draw the back gage up to the exact dimension of the +square desired. + +_Fifth_--Jog either of the clean trimmed edges against the back gage +(keep the pile away from the side gage). This trims three sides. + +_Sixth_--Jog the pile against the back gage and trim the remaining +uncut edge, keeping the pile away from the side gage. This completes +the square. + +To test a pile for squareness, turn part of the pile one quarter way +around and match the edges. + + + + +_To Cut Unusual Shapes_ + + +Any odd shapes having straight lines may be cut by the following +method: Make a sample of the shape and size required; then take a piece +of No. 70 strawboard a little larger than the pattern. The board must +be squared up, and the odd-shaped card laid on it; then put the two +pieces under the clamp and adjust the strawboard against the back gage +and the sample card even with the clamp in front; then run the clamp +down and draw a pencil line around the sample card on the strawboard. A +piece of wood can then be glued on to the strawboard along the pencil +line at the back and another at the end. If a bunch of cards is laid +into this box gage and the board pushed up against the back gage of the +machine, a narrow strip of wood or board must be glued on the clamp +right over the card, so that a pressure may be secured on the stock. +This clamp-stick must, of course, fit into the box gage, so that it +will take up the difference in thickness between the pile of stock and +the height of the box gage. These gages may be made by means of a +square and a pair of dividers, as well as in the machine. + +Celluloid may be cut into narrow strips by using the method described +above. A sharp knife and rubber bands are all that are necessary. + + + + +_Trimming Books_ + + +A common error made by printers is to make up forms nearly the full +measurement of the leaf, thereby leaving the binder very little trim +margin. A standing rule of every printing and binding establishment +should be to allow one-eighth of an inch trim margin for the fore-edge, +head, and tail of all stitched tablets and quarter-bound cut-flush +books. All sewed books should have three-sixteenths of an inch for the +fore-edge, and one-eighth of an inch for the head and tail trim +margins. The trimming of letter-press work should be standardized, so +that paper-covered books are trimmed a trifle larger to permit a retrim +when books are returned for a substantial cover. To illustrate this, a +sheet 24 × 38 inches made up into thirty-two-page signatures, when +folded, is 6 × 9-1/2 inches. The paper-covered books should be trimmed +5-7/8 × 9-1/8 inches; one-eighth of an inch is trimmed off the head, +the balance off the tail, while the fore-edge has one-eighth of an inch +trim. These books, when returned for permanent covers, as they +frequently are, have one-sixteenth of an inch trimmed off the head and +tail; and one-eighth of an inch off the fore-edge. This gives the +standard book size, 5-3/4 × 9 inches for the bound volume. + +When the entire edition is to be bound with a permanent cover, +provision is made for three-sixteenths of an inch trim at the head. +This enables the printer to standardize forms without varying the head +margins, and gives the binder sufficient margin to trim inaccurately +folded sheets. + +To trim books on a cutting machine, take as many as will make a pile +about three inches high, and jog at the head and back. Set the back +gage the exact size to which the book is to be trimmed; put the books +in the machine with the head against the side and the back against the +back gage. Run down the clamp, provided the machine has a hand clamp; +an automatic or self-clamp requires nothing more than to pull the +lever. When the cut has been made and the machine stops, remove the +books and put to one side. Repeat this operation until all books are +trimmed on the fore-edge and lay aside in piles with the backs out. + +To trim the heads and tails, fillers must be made to take up the +thickness of the back. Cut strips of straw or binders' board about four +inches wide; glue them together; fan out and press. Put the books in +the machine with the heads against the back gage and the trimmed +fore-edges against the side; then lay the board filler on top in such a +way that the fanned-out ends are sufficiently away from the back to +permit an even pressure of the clamp on the books. Pull the lever, and +repeat the operation for subsequent books. The filler can be glued to +the clamp and the books put directly under it. + +For the head, the gage is set forward and the trimmed tail is placed +against the back and side gage. The board filler is placed on top in +the same manner as above described and the operation continued. On thin +books the board filler may be dispensed with by reversing the backs of +the books alternately, so as to distribute the thickness of the back on +both sides of the pile. + +If there are two splits in the back gage, _i.e._, if it is a three-part +back gage, set the center for trimming the fore-edge, the left for +trimming the tail, and the right end for the head. This, however, +should be done only when the quantity to be trimmed justifies it. When +the back gage is set, tighten the thumbscrew with the hand. To guard +against the marking of the book by the pressure of the clamp, cut a +piece of binders' board somewhat larger than the width of the clamp +face and glue it on the clamp. + +Waste leaves should be placed on the top and bottom of enameled or +glazed stock to keep it clean. + +To trim quarter-bound cut-flush tablets or pads which are bound two or +more on a sheet, as in the case of receipts, trim the fore-edges, cut +all the tails alike, then the heads. The knife should cut against the +back. In making up books to be bound two or more on, one-fourth of an +inch trim must be provided for, to clear the bevel caused by the knife. +This is provided for if books are made up with one-eighth of an inch +trim for the head and tail. Thick books can be bound two or more on +until the stitching is completed. Then cut apart and proceed with the +rest of the binding in the regular way. + +Blank books are trimmed so that the standard sizes are reduced +one-fourth of an inch for the length and three-sixteenths of an inch +for the width. The paper for a medium book is 18 × 23 inches; when +folded, 11-1/2 × 18 inches. If such standard sizes are adopted the work +of forwarding is greatly facilitated, as cases and boards can be made +in advance without fear of the books being trimmed too large. + +In trimming spring-back account-books, sewed straight or on guards, the +fore-ends are trimmed, then forwarded until the books are in straps. +Sharp knives are indispensable in trimming books which are concave on +the fore-edge. Deep rounds should be filled in with waste paper to +prevent the top sections and the back from breaking. Board fillers are +always laid on top and the book placed so that the knife will cut +against the back. + +Brochures with extended cover should have the stock first cut to size +of cover before printing, and sufficient extra stock allowed for an +all-round trim of the inset after, especially at the fore-edge where +after folding in sections the inner sheets are apt to bulge forward. +The printer should know how much will be taken off in the after trim to +enable him to allow uniform widths of margin. After a job is bound, the +cutting machine cannot remedy any defect of edges. + + + + +_Paper Cuttings and Waste_ + + +Cuttings and waste may be disposed of by throwing them into a large bag +attached to or placed near the machine. When filled, this can be taken +away and another substituted. Throwing waste on the floor should not be +tolerated. It is untidy, costs time and labor to gather up, and is +dangerous. + +A light box on wheels is also a good plan for caring for waste of this +kind. In some places where there is a great deal of trimming, a chute +in the floor next to the machine provides a convenient method of +disposing of waste from a number of machines. This chute leads into a +large bin or baling machine below, from which the material is carted +away. + +The worth of a paper-cutter operator can be measured by an examination +of the waste cuttings. A careless operator can waste a large sum of +money in a year. Many persons make a good living from the waste paper +of large printing and binding plants by buying it at a nominal price +and selling it again at a considerable advance. + +There is unavoidable waste, of course, but there is often a great deal +of unnecessary trimming. When the necessary trimming runs up into +hundreds and thousands of pounds, as it does in all large plants, it is +worthy of notice, especially when it is realized that this waste has +been paid for at the same rate per pound as the stock that is actually +used. Some printers and binders sort and bale their waste and dispose +of it so as to make a considerable saving, but few understand how a +little care and system can be made to return a good profit. + +There is another waste, sometimes far greater in amount, caused by the +careless cutting of stock. A thoughtless operator will often try to +save ten minutes by hasty calculation and then waste stock through +inaccurate cutting that costs several dollars. + +In some binderies the operator is instructed to sort his trimmings +according to the kind of stock; that is, clean white edge trimmings +kept by themselves are worth more than when mixed with miscellaneous +colored trimmings. By having two or more bins at hand into which these +different kinds can be thrown as they come from the knife the sorting +can be done without extra handling. + +An intelligent inspection, segregation and saving of the waste cuttings +will well repay the effort. The larger pieces of waste can be kept for +pads or other use. White stock should be kept separate from colored and +where the quantity will warrant the cost, all waste should be baled in +a baling press. + + + + +_Depreciation of a Paper-Cutting Machine_ + + +Deterioration takes place in a paper-cutting machine chiefly in the +knife, friction clutch, driving-shaft bearings, knife-bar guide ways, +and knife pull-down connection. Depreciation in the entire machine +occurs rapidly when it is not kept oiled, adjusted, and clean. +Neglected bearings which run dry are ruined in a short time. The times +for the daily oilings and weekly cleaning and polishing should be fixed +and faithfully attended to. + +On modern machines the worn knife and the friction-clutch bearings may +be easily replaced or repaired. Knife-bar guide ways and the guide +slot for the back gage are made with adjustments for taking up wear, +for which the maker will give correct instructions on request. The +knife-bar pull-down connections are not so easily corrected for wear, +and the simpler and more direct these connections are, and the fewer +slots and rolls, pins, etc., the better. The general design of the +machine also affects its value, especially if it is not adapted for the +addition of improvements or attachments for increasing its production. + +The depreciation that comes from natural evolution due to the constant +effort by machine makers to render their product more efficient, and +the impossibility of attaching to the older machines new and improved +devices, is more serious for two reasons: _first_, that it is apt to be +overlooked by the owner; _second_, because of the greater cost of +operating the machine, as compared to one of a later and improved +design with attachments especially adapted to the particular work in +each case, which in some cases permit three, four, five, and six times +as much work being produced as can be obtained on a machine not so +equipped. + +A well designed and built paper-cutting machine will last with care +nearly half a century. The prudent manager, however, will find he is +obliged to discard most of the machines of various kinds in his plant +in much less than twenty years in order to keep pace with the newer +shops starting with the advantage of later-designed machines. + + + + +SUGGESTIONS TO STUDENTS AND INSTRUCTORS + + +The following questions, based on the contents of this pamphlet, are +intended to serve (1) as a guide to the study of the text, (2) as an +aid to the student in putting the information contained into definite +statements without actually memorizing the text, (3) as a means of +securing from the student a reproduction of the information in his own +words. + +A careful following of the questions by the reader will insure full +acquaintance with every part of the text, avoiding the accidental +omission of what might be of value. These primers are so condensed that +nothing should be omitted. + +In teaching from these books it is very important that these questions +and such others as may occur to the teacher should be made the basis of +frequent written work, and of final examinations. + +The importance of written work cannot be overstated. It not only +assures knowledge of material but the power to express that knowledge +correctly and in good form. + +If this written work can be submitted to the teacher in printed form it +will be doubly useful. + + + + +REVIEW QUESTIONS + + + 1. For what is a paper cutting machine used? + + 2. How does it increase printing output? + + 3. What is its great importance? + + 4. What were the first methods of cutting paper, or its earlier +substitutes? + + 5. How were piles of paper first cut? + + 6. How was the process improved? + + 7. Describe the development of cutting machines down to Samuel R. +Brown's invention. + + 8. Describe that invention. + + 9. Give the lines of evolution of the cutting machine. + + 10. What are the characteristics of the best paper-cutting machines? + + 11. Describe a plough and press cutter. + + 12. Describe a card cutter. + + 13. Describe a hand lever cutter. + + 14. What are the differences between hand and power cutters, and what +are the advantages of the latter? + + 15. Describe two forms of hand-clamp power cutters. + + 16. What do automatic clamp machines do? + + 17. How is an automatic power cutter operated? + + 18. How is continuous running effected? + + 19. For what are vertical stroke machines used? + + 20. What results from the great power needed to operate cutting +machines? + + 21. Give some idea of the amount of power needed for these machines. + + 22. What is the most important part of the machine and why? + + 23. How do these parts vary? + + 24. How can you judge the temper of a knife? + + 25. How can you tell whether a knife has a correct face? + + 26. How should you hone a knife? + + 27. What is the rule for the length of the bevel on knives? + + 28. How is this rule modified by stock? + + 29. What can you say of the face of the knife? + + 30. What is desirable in the thickness of the knife? + + 31. What precaution should be taken as to the setting of the knife? + + 32. What should you look at if the work is not cut true? + + 33. Tell all you can about grinding knives. + + 34. Tell all you can about the use of the hone. + + 35. What causes are liable to prevent the proper seating of the +knife, and what is the result of improper seating? + + 36. How can the best knives be obtained, and why? + + 37. How is the paper held in place? + + 38. Describe the mechanism used. + + 39. What is the relation of the power exerted by the operator to the +power obtained at the clamp? + + 40. What was the characteristic of the first automatic clamp cutting +machines, and how have they been improved? + + 41. Describe the cutting stick and its substitutes. + + 42. What is the back gage, and how does it work? + + 43. Mention some improvements which have been made on the back gage. + + 44. How is the distance of the back gage read in hand-operated gages? + + 45. Describe an appliance for reading the movement of a back gage +operated by power. + + 46. What contrivances are in use for cutting at any time duplicates +of a given job? + + 47. How is the back gage locked? + + 48. How may piles of different widths be cut at the same time? + + 49. What device is used on the larger sizes of cutting machines? + + 50. What special devices have been applied to the back gage to +increase production? + + 51. How is the width of the cut measured? + + 52. Describe some modern patented spacing devices, and tell what they +accomplish. + + 53. What is a clamp face? + + 54. What is a snake gage? + + 55. What special contrivance is used for large pamphlets, etc., and +for what purpose? + + 56. What safety devices are required by some states? + + 57. What five methods of applying power are in use? + + 58. Give the four great rules for the care of the machines. + + 59. What advice is given about adjustment, stroke of the knife, +pressure of the clamp, use of oil? + + 60. What is the right time to jog stock, and why? + + 61. How should you oil the parts above the table? + + 62. How can you make the stock handle easier? + + 63. How can you keep stock clean? + + 64. What wrenches should be used and why? + + 65. What things should be done periodically? + + 66. What does a cutter operator need to work with, and how should he +care for them? + + 67. What can you say about belts? + + 68. How should you care for waste, especially when oily? + + 69. How should you use oil? + + 70. What is the best sort of oil? + + 71. Upon what three things does the character of the cutting depend, +and why? + + 72. How may accidents be prevented? + + 73. How is time consumed in cutting stock? + + 74. How can labor saving be accomplished? + + 75. What safety rule applies to cutting? + + 76. Why is a sharp knife an economy? + + 77. How can you keep the machine clean and bright? + + 78. How should you care for the clamp strap ways? + + 79. What care should be taken of the friction brake band? + + 80. How can you prevent rust? + + 81. How can you keep the gage screw wheel graduation true? + + 82. Give the four devices which safeguard the knife. + + 83. What are the things to study in handling stock? + + 84. What can you say about each of these things? + + 85. What are the causes of inaccurate cutting when the machine is in +good order? + + 86. What care should be taken in piling sheets? + + 87. What precaution is necessary in cutting printed sheets? + + 88. What is a mill edge and what does it require? + + 89. How can exact register and accurate trimming be secured? + + 90. How may a pile be tested for squareness? + + 91. What device is used in cutting lithographed work and the like? + + 92. How can you cut stock in certain fixed portions? + + 93. What peculiarity have hand-made papers? + + 94. What precautions are needed with gummed and varnished stock? + + 95. What precaution is desirable in the cutting of freshly printed +stock? + + 96. Give several methods of cutting a pile into strips of equal +width. + + 97. How can you cut a pile rectangular? + + 98. What are the processes for squaring a pile? + + 99. How can you test a pile for squareness? + +100. What care has to be used in cutting tissue paper? + +101. How can waxed and oiled manifold stock be managed? + +102. What additional margins should be left on book pages for trimming +after they are bound? + +103. Describe the operation of trimming books on a cutting machine. + +104. How are quarter bound cut-flush pads or tablets trimmed? + +105. How are blank books trimmed? + +106. How are spring-back account books trimmed? + +107. How are brochures with extended covers trimmed? + +108. What should be done with cuttings and waste? + +109. By what can you measure the worth of a paper-cutter operator? + +110. How would you apply the test? + +111. How can waste be prevented, or waste paper utilized? + +112. Where does a paper-cutting machine naturally show special wear? + +113. What other consideration affects the value of a +machine? + +114. How does the invention of improved machines affect the value of +old-style machines? + +115. How long should a good paper cutter last? + + + + +GLOSSARY OF TERMS USED + + +AUTOMATIC CLAMPING--Means that the clamp descends upon any height pile +and produces approximately the same clamping pressure for all heights +and all kinds of material. Among the methods for producing this +pressure for automatic clamping are devices which employ friction discs +turned only one way by ratchets which produce the maximum pressure with +the least expenditure of power; friction discs or friction plungers +worked forward and reverse; surfaces sometimes combined with +wedge-shaped ways for producing a resultant pressure from the knife; +weights, oil and hydraulic and air plungers; springs, climbing gears +and weights, etc. + +BACK GAGE--A movable device against which the paper is placed for +measuring the size of the sheet to be cut. + +BRAKE, AUTOMATIC FRICTION--Generally a band with a lining which grips +automatically the outside of a wheel fastened to the driving gear and +stops it promptly after every cut when the knife rises to the top. + +CHUG--The action of the knife that results from lost motion in the +parts connecting the knife-bar to the parts that operate it. "Chug" is +caused, first, by the looseness of fitting necessary to permit the +parts to operate without heating, and second, by wear of these parts. +"Chug" dulls knives and spoils stock and makes expense for grinding, +sharpening, and knife replacement. + +CLAMP--The part that presses the work firmly on the table to hold it +while being cut. + +CLAMP, ONE PIECE--Means a single casting used both for marking (or +gaging) the stock where the knife is going to cut and also for pressing +the pile to hold it. + +CLAMP DWELL, LONG--Means that the clamp is held down a little longer +upon the pile after the knife has cut, so as to allow the knife to rise +to a safe height before the clamp is released. This prevents the knife +rippling up the sheets on the return motion and disturbing the pile. + +CLAMP FACE--A removable flat steel plate fastened underneath across the +clamp fingers to prevent the indenting of soft stock. + +CLAMPING, AUTOMATIC PRESSURE ADJUSTMENT--A device for varying the +holding pressure easily and instantly for different kinds of work. + +CLUTCH, FRICTION DRIVING--An improvement over the jaw clutch, because +instead of starting the machine with a jar, it permits gradual +engagement of the power. + +COUNTERBALANCE WEIGHT FOR KNIFE-BAR--A safety device which, through +constant and dependable action of gravity, always tends to keep the +knife from dropping. + +CUTTING STICKS--A wood or soft metal piece inserted in the table, on +which the knife edge strikes; in shape usually square, but sometimes +round and rotatable by hand or power to present fresh surfaces after a +number of cuts. + +DOUBLE-SHEAR STROKE--Means there are three motions taking place at the +same time; first, the downward motion through the pile; second, the +single "shear" motion across the face of the pile; and third, the +double-shear motion which means that the cutting edge starts to cut +higher at one side than the other and by rocking approximates parallel +when it reaches the bottom of the cut at the table. The double-shear +cuts more like a pair of scissors, the knife edge entering each sheet +at its side and gradually cutting across it. Its advantages are less +power required to cut, less strain on the machine and the knife, a more +perfectly cut edge and a smoother face to the pile. See Fig. 10, Page +18. + +DUPLICATING DEVICES, AUTOMATIC--See "Spacing Devices." + +GAGE MOVEMENT, CABLE--A steel wire cable wound around a drum which when +revolved pulls the back gage forward or backward. + +GAGE MOVEMENT, CHAIN--A connection for operating the back gage to and +fro; principally used with automatic spacing devices. + +GAGE MOVEMENT, POWER--A friction drive variable speed connection from +the main driving shaft to move the back gage forward and backward. + +GAGE MOVEMENT, SCREW AND HAND WHEEL--This is used on the simpler, +cheaper styles of cutting machine devices. It is slower than the cable +device, but more reliable. + +GAGE MOVEMENT, AUTOMATIC SPACING DEVICE--This quickly moves the back +gage and the pile forward a given distance without measuring for each +cut, thus largely increasing production. + +GREASE CUPS--Receptacles with a screw top containing lubricating +grease, which is forced a little at a time upon the bearing when the +screw top is turned, or which starts to melt and flow if the bearing +warms. + +GROOVED TABLE--Means slight rounded depressions lengthwise in the back +table in which the back gage fingers travel, extending slightly below +the table surface to catch the lowest sheets and prevent them from +wedging under the back gage. + +HAND CLAMPING WHEEL--Is generally connected to the clamp by a worm and +gears (or directly by a screw). A force of one pound exerted on its rim +holds the work with about one hundred and fifty pounds pressure and +correspondingly more for each additional pound. + +INDICATOR--Generally a steel ribbon ruled to sixteenths of an inch, +reading the distance from the front face of the back gage to the +cutting edge of the knife. + +INTERLOCKING CLAMP AND BACK GAGE (also called fingered clamp and +fingered back gage)--Recesses in the clamp permit projections on the +back gage to push the work farther forward than if both clamp and back +gage were solid and the clamp of sufficient width to hold the stock +firmly. + +JOG--To jog a pile against the gage is to strike it with a blow just +sufficient to bring every sheet in the pile so that it touches the gage +and in the same relative location with each other if all the margins +are uniform. + +KNIFE--A piece of tempered tool steel about one-half the width and +thickness of the whole blade, forged into a piece of less expensive +soft steel, in which holes can be drilled more easily for the bolts +that hold it to the knife bar. + +KNIFE ADJUSTMENT--Devices for lowering the knife-bar to compensate for +the wear of the knife and for tilting it in case the knife edge is +ground out of level. + +KNIFE-BAR--A rigid carrier for the knife. The best style takes the down +thrust and side thrust of the knife directly upon a solid shoulder +planed in it, instead of the knife back abutting against the points of +adjusting screws. + +KNIFE-BAR MOTION--A mechanical way of imitating the action of a draw +shave in pulling down the knife. The nearer it is to the hand method, +the more simple and successful it is. Rods connected to each end of the +knife-bar and pulled down by simple cranks at each end approach nearest +to the method of human hands. + +LIFT--The pile of paper or other stock cut and handled at one time. + +MARKER--A part of the clamp on some machines, separate from the +pressing part, that may be pulled down by a treadle to show where the +knife is going to cut. + +MOTOR BRACKET--A support attached to one side or top of the cutter to +which the electric driving motor is firmly bolted. + +OIL BOXES--Channels containing oily waste which allows the oil to seep +slowly upon the bearing. + +OIL CUPS--An oil feeding device requiring careful attention. + +PLAIN CLAMP AND BACK GAGE--The under face of the clamp is a solid broad +surface without any recesses; consequently the back gage has no +projections but is simply a solid smooth front. + +PILOT CLAMPING WHEEL--A wheel with handles projecting from the rim to +give a firmer grasp. + +POWER ATTACHMENTS--For hand-power cutters. These may be put only on +machines designed and built originally for them. + +SAFETY BOLT (LOCK STOP)--A steel bar which must be unlocked each time +before the machine can make a cut. + +SIDE GAGES--Flat guides bolted to each side of the table, front and +back, accurately set at right angles to the knife and the table, +against which the stock may be set to cut square. + +SINGLE-SHEAR STROKE--The stroke of a knife which has a side-wise motion +at the same time that it descends, with its edge always parallel with +the table top. The single-shear cuts the entire width of each sheet at +the same time all through the pile. + +SOLID KNOCKER FOR THROW-OUT--This is a part solidly fastened to the +shaft (or gear) making one revolution for each cut of the knife and +that throws the clutch out positively and puts on the brake throwing in +the safety bolt after every stroke of the knife. + +SPACING DEVICES, AUTOMATIC--See "Gage Movement, Automatic Spacing +Device." + +STARTING BAR--A rod extending clear across the front of the larger size +of the machines to start and stop the machines. + +STARTING LEVERS--Preferably two, one at each side, on medium size +machines, to start and stop the machines. + +TABLE--A slab of metal upon which the stock is laid and handled for +cutting. + +TABLE, FRONT SIDE EXTENSIONS--Wings bolted on the front table upon +which work may be handled before and after cut without having to turn +around. + +TOGGLING CRANK--A device on hand-lever cutters that increases the power +as knife goes down and eliminates jumping on the lever to get the knife +down through the lower part of the cut. + +TREADLE, FOOT (for clamping)--A convenience which leaves the operator's +two hands free to handle the work while locating the line of the cut by +pulling down the clamp with foot treadle. + +VERTICAL STROKE--An attachment for shear or double-shear stroke cutting +machines which brings the knife down vertically, instead of side-ways. +It is used with knives of a special shape to cut irregular or fancy +edges or to pink cloth samples. See Fig. 9, page 17. + + + + +TYPOGRAPHIC TECHNICAL SERIES FOR APPRENTICES + + +The following list of publications, comprising the TYPOGRAPHIC +TECHNICAL SERIES FOR APPRENTICES, has been prepared under the +supervision of the Committee on Education of the United Typothetae of +America for use in trade classes, in courses of printing instruction, +and by individuals. + +Each publication has been compiled by a competent author or group of +authors, and carefully edited, the purpose being to provide the printers +of the United States--employers, journeymen, and apprentices--with a +comprehensive series of handy and inexpensive compendiums of reliable, +up-to-date information upon the various branches and specialties of the +printing craft, all arranged in orderly fashion for progressive study. + +The publications of the series are of uniform size, 5 × 8 inches. Their +general make-up, in typography, illustrations, etc., has been, as far +as practicable, kept in harmony throughout. A brief synopsis of the +particular contents and other chief features of each volume will be +found under each title in the following list. + +Each topic is treated in a concise manner, the aim being to embody in +each publication as completely as possible all the rudimentary +information and essential facts necessary to an understanding of the +subject. Care has been taken to make all statements accurate and clear, +with the purpose of bringing essential information within the +understanding of beginners in the different fields of study. Wherever +practicable, simple and well-defined drawings and illustrations have +been used to assist in giving additional clearness to the text. + +In order that the pamphlets may be of the greatest possible help for +use in trade-school classes and for self-instruction, each title is +accompanied by a list of Review Questions covering essential items of +the subject matter. A short Glossary of technical terms belonging to +the subject or department treated is also added to many of the books. + +These are the Official Text-books of the United Typothetae of America. + +Address all orders and inquiries to COMMITTEE ON EDUCATION, UNITED +TYPOTHETAE OF AMERICA, CHICAGO, ILLINOIS, U.S.A. + + + + +TYPOGRAPHIC TECHNICAL SERIES _for_ APPRENTICES + + +PART I--_Types, Tools, Machines, and Materials_ + + 1. Type: a Primer of Information By A. A. Stewart + +Relating to the mechanical features of printing types; their sizes, +font schemes, etc., with a brief description of their manufacture. 44 +pp.; illustrated; 74 review questions; glossary. + + 2. Compositors' Tools and Materials By A. A. Stewart + +A primer of information about composing sticks, galleys, leads, brass +rules, cutting and mitering machines, etc. 47 pp.; illustrated; 50 +review questions; glossary. + + 3. Type Cases, Composing Room Furniture By A. A. Stewart + +A primer of information about type cases, work stands, cabinets, case +racks, galley racks, standing galleys, etc. 43 pp.; illustrated; 33 +review questions; glossary. + + 4. Imposing Tables and Lock-up Appliances By A. A. Stewart + +Describing the tools and materials used in locking up forms for the +press, including some modern utilities for special purposes. 59 pp.; +illustrated; 70 review questions; glossary. + + 5. Proof Presses By A. A. Stewart + +A primer of information about the customary methods and machines for +taking printers' proofs. 40 pp.; illustrated; 41 review questions; +glossary. + + 6. Platen Printing Presses By Daniel Baker + +A primer of information regarding the history and mechanical +construction of platen printing presses, from the original hand press +to the modern job press, to which is added a chapter on automatic +presses of small size. 51 pp.; illustrated; 49 review questions; +glossary. + + 7. Cylinder Printing Presses By Herbert L. Baker + +Being a study of the mechanism and operation of the principal types of +cylinder printing machines. 64 pp.; illustrated; 47 review questions; +glossary. + + 8. Mechanical Feeders and Folders By William E. Spurrier + +The history and operation of modern feeding and folding machines; with +hints on their care and adjustments. Illustrated; review questions; +glossary. + + 9. Power for Machinery in Printing Houses By Carl F. Scott + +A treatise on the methods of applying power to printing presses and +allied machinery, with particular reference to electric drive. 53 pp.; +illustrated; 69 review questions; glossary. + +10. Paper Cutting Machines By Niel Gray, Jr. + +A primer of information about paper and card trimmers, hand-lever +cutters, power cutters, and other automatic machines for cutting paper. +70 pp.; illustrated; 115 review questions; glossary. + +11. Printers' Rollers By A. A. Stewart + +A primer of information about the composition, manufacture, and care of +inking rollers. 46 pp.; illustrated; 61 review questions; glossary. + +12. Printing Inks By Philip Ruxton + +Their composition, properties and manufacture (reprinted by permission +from Circular No. 53, United States Bureau of Standards); together with +some helpful suggestions about the everyday use of printing inks by +Philip Ruxton. 80 pp.; 100 review questions; glossary. + +13. How Paper is Made By William Bond Wheelwright + +A primer of information about the materials and processes of +manufacturing paper for printing and writing. 68 pp.; illustrated; 62 +review questions; glossary. + +14. Relief Engravings + +Brief history and non-technical description of modern methods of +engraving: woodcut, zinc plate, halftone; kind of copy for +reproduction; things to remember when ordering engravings. Illustrated; +review questions; glossary. + +15. Electrotyping and + Stereotyping By Harris B. Hatch and A. A. Stewart + +A primer of information about the processes of electrotyping and +stereotyping. 94 pp.; illustrated; 129 review questions; glossaries. + + +PART II--_Hand and Machine Composition_ + +16. Typesetting By A. A. Stewart + +A handbook for beginners, giving information about justifying, spacing, +correcting, and other matters relating to typesetting. Illustrated; +review questions; glossary. + +17. Printers' Proofs By A. A. Stewart + +The methods by which they are made, marked, and corrected, with +observations on proofreading. Illustrated; review questions; glossary. + +18. First Steps in Job Composition By Camille DeVèze + +Suggestions for the apprentice compositor in setting his first jobs, +especially about the important little things which go to make good +display in typography. 63 pp.; examples; 55 review questions; glossary. + +19. General Job Composition + +How the job compositor handles business stationery, programs and +miscellaneous work. Illustrated; review questions; glossary. + +20. Book Composition By J. W. Bothwell + +Chapters from De Vinne's "Modern Methods of Book Composition," revised +and arranged for this series of text-books by J. W. Bothwell of The De +Vinne Press, New York. Part I: Composition of pages. Part II: +Imposition of pages. 229 pp.; illustrated; 525 review questions; +glossary. + +21. Tabular Composition By Robert Seaver + +A study of the elementary forms of table composition, with examples of +more difficult composition. 86 pp.; examples; 45 review questions. + +22. Applied Arithmetic By E. E. Sheldon + +Elementary arithmetic applied to problems of the printing trade, +calculation of materials, paper weights and sizes, with standard tables +and rules for computation, each subject amplified with examples and +exercises. 159 pp. + +23. Typecasting and Composing Machines A. W. Finlay, Editor + + Section I--The Linotype By L. A. Hornstein + Section II--The Monotype By Joseph Hays + Section III--The Intertype By Henry W. Cozzens + Section IV--Other Typecasting and + Typesetting Machines By Frank H. Smith + +A brief history of typesetting machines, with descriptions of their +mechanical principles and operations. Illustrated; review questions; +glossary. + + +PART III--_Imposition and Stonework_ + +24. Locking Forms for the Job Press By Frank S. Henry + +Things the apprentice should know about locking up small forms, and +about general work on the stone. Illustrated; review questions; +glossary. + +25. Preparing Forms for the Cylinder Press By Frank S. Henry + +Pamphlet and catalog imposition; margins; fold marks, etc. Methods of +handling type forms and electrotype forms. Illustrated; review +questions; glossary. + + +PART IV--_Presswork_ + +26. Making Ready on Platen Presses By T. G. McGrew + +The essential parts of a press and their functions; distinctive +features of commonly used machines. Preparing the tympan, regulating +the impression, underlaying and overlaying, setting gauges, and other +details explained. Illustrated; review questions; glossary. + +27. Cylinder Presswork By T. G. McGrew + +Preparing the press; adjustment of bed and cylinder, form rollers, ink +fountain, grippers and delivery systems. Underlaying and overlaying; +modern overlay methods. Illustrated; review questions; glossary. + +28. Pressroom Hints and Helps By Charles L. Dunton + +Describing some practical methods of pressroom work, with directions +and useful information relating to a variety of printing-press +problems. 87 pp.; 176 review questions. + +29. Reproductive Processes of the Graphic Arts By A. W. Elson + +A primer of information about the distinctive features of the relief, +the intaglio, and the planographic processes of printing. 84 pp.; +illustrated; 100 review questions; glossary. + + +PART V--_Pamphlet and Book Binding_ + +30. Pamphlet Binding By Bancroft L. Goodwin + +A primer of information about the various operations employed in +binding pamphlets and other work in the bindery. Illustrated; review +questions; glossary. + +31. Book Binding By John J. Pleger + +Practical information about the usual operations in binding books: +folding, gathering, collating, sewing, forwarding, finishing. Case +making and cased-in books. Hand work and machine work. Job and +blank-book binding. Illustrated; review questions; glossary. + + +PART VI--_Correct Literary Composition_ + +32. Word Study and English Grammar By F. W. Hamilton + +A primer of information about words, their relations, and their uses. +68 pp.; 84 review questions; glossary. + +33. Punctuation By F. W. Hamilton + +A primer of information about the marks of punctuation and their use, +both grammatically and typographically. 56 pp.; 59 review questions; +glossary. + +34. Capitals By F. W. Hamilton + +A primer of information about capitalization, with some practical +typographic hints as to the use of capitals. 48 pp.; 92 review +questions; glossary. + +35. Division of Words By F. W. Hamilton + +Rules for the division of words at the ends of lines, with remarks on +spelling, syllabication and pronunciation. 42 pp.; 70 review questions. + +36. Compound Words By F. W. Hamilton + +A study of the principles of compounding, the components of compounds, +and the use of the hyphen. 34 pp.; 62 review questions. + +37. Abbreviations and Signs By F. W. Hamilton + +A primer of information about abbreviations and signs, with classified +lists of those in most common use. 58 pp.; 32 review questions. + +38. The Uses of Italic By F. W. Hamilton + +A primer of information about the history and uses of italic letters. +31 pp.; 37 review questions. + +39. Proofreading By Arnold Levitas + +The technical phases of the proofreader's work; reading, marking, +revising, etc.; methods of handling proofs and copy. Illustrated by +examples. 59 pp.; 69 review questions; glossary. + +40. Preparation of Printers' Copy By F. W. Hamilton + +Suggestions for authors, editors, and all who are engaged in preparing +copy for the composing room. 36 pp.; 67 review questions. + +41. Printers' Manual of Style + +A reference compilation of approved rules, usages, and suggestions +relating to uniformity in punctuation, capitalization, abbreviations, +numerals, and kindred features of composition. + +42. The Printer's Dictionary By A. A. Stewart + +A handbook of definitions and miscellaneous information about various +processes of printing, alphabetically arranged. Technical terms +explained. Illustrated. + + +PART VII--_Design, Color, and Lettering_ + +43. Applied Design for Printers By Harry L. Gage + +A handbook of the principles of arrangement, with brief comment on the +periods of design which have most influenced printing. Treats of +harmony, balance, proportion, and rhythm; motion; symmetry and variety; +ornament, esthetic and symbolic. 37 illustrations; 46 review questions; +glossary; bibliography. + +44. Elements of Typographic Design By Harry L. Gage + +Applications of the principles of decorative design. Building material +of typography: paper, types, ink, decorations and illustrations. +Handling of shapes. Design of complete book, treating each part. Design +of commercial forms and single units. Illustrations; review questions; +glossary; bibliography. + +45. Rudiments of Color in Printing By Harry L. Gage + +Use of color: for decoration of black and white, for broad poster +effect, in combinations of two, three, or more printings with process +engravings. Scientific nature of color, physical and chemical. Terms in +which color may be discussed: hue, value, intensity. Diagrams in color, +scales and combinations. Color theory of process engraving. Experiments +with color. Illustrations in full color, and on various papers. Review +questions; glossary; bibliography. + +46. Lettering in Typography By Harry L. Gage + +Printer's use of lettering: adaptability and decorative effect. +Development of historic writing and lettering and its influence on type +design. Classification of general forms in lettering. Application of +design to lettering. Drawing for reproduction. Fully illustrated; +review questions; glossary; bibliography. + +47. Typographic Design in Advertising By Harry L. Gage + +The printer's function in advertising. Precepts upon which advertising +is based. Printer's analysis of his copy. Emphasis, legibility, +attention, color. Method of studying advertising typography. +Illustrations; review questions; glossary; bibliography. + +48. Making Dummies and Layouts By Harry L. Gage + +A layout: the architectural plan. A dummy: the imitation of a proposed +final effect. Use of dummy in sales work. Use of layout. Function of +layout man. Binding schemes for dummies. Dummy envelopes. +Illustrations; review questions; glossary; bibliography. + + +PART VIII--_History of Printing_ + +49. Books Before Typography By F. W. Hamilton + +A primer of information about the invention of the alphabet and the +history of book-making up to the invention of movable types. 62 pp.; +illustrated; 64 review questions. + +50. The Invention of Typography By F. W. Hamilton + +A brief sketch of the invention of printing and how it came about. 64 +pp.; 62 review questions. + +51. History of Printing--Part I By F. W. Hamilton + +A primer of information about the beginnings of printing, the +development of the book, the development of printers' materials, and +the work of the great pioneers. 63 pp.; 55 review questions. + +52. History of Printing--Part II By F. W. Hamilton + +A brief sketch of the economic conditions of the printing industry from +1450 to 1789, including government regulations, censorship, internal +conditions and industrial relations. 94 pp.; 128 review questions. + +53. Printing in England By F. W. Hamilton + +A short history of printing in England from Caxton to the present time. +89 pp.; 65 review questions. + +54. Printing in America By F. W. Hamilton + +A brief sketch of the development of the newspaper, and some notes on +publishers who have especially contributed to printing. 98 pp.; 84 +review questions. + +55. Type and Presses in America By F. W. Hamilton + +A brief historical sketch of the development of type casting and press +building in the United States. 52 pp.; 61 review questions. + + +PART IX--_Cost Finding and Accounting_ + +56. Elements of Cost in Printing By Henry P. Porter + +A primer of information about all the elements that contribute to the +cost of printing and their relation to each other. Review questions. +Glossary. + +57. Use of a Cost System By Henry P. Porter + +The Standard Cost-Finding Forms and their uses. What they should show. +How to utilize the information they give. Review questions. Glossary. + +58. The Printer as a Merchant By Henry P. Porter + +The selection and purchase of materials and supplies for printing. The +relation of the cost of raw material and the selling price of the +finished product. Review questions. Glossary. + +59. Fundamental Principles of Estimating By Henry P. Porter + +The estimator and his work; forms to use; general rules for estimating. +Review questions. Glossary. + +60. Estimating and Selling By Henry P. Porter + +An insight into the methods used in making estimates, and their +relation to selling. Review questions. Glossary. + +61. Accounting for Printers By Henry P. Porter + +A brief outline of an accounting system for printers; necessary books +and accessory records. Review questions. Glossary. + + +PART X--_Miscellaneous_ + +62. Health, Sanitation, and Safety By Henry P. Porter + +Hygiene in the printing trade; a study of conditions old and new; +practical suggestions for improvement; protective appliances and rules +for safety. + +63. Topical Index By F. W. Hamilton + +A book of reference covering the topics treated in the Typographic +Technical Series, alphabetically arranged. + +64. Courses of Study By F. W. Hamilton + +A guidebook for teachers, with outlines and suggestions for classroom +and shop work. + + + + +ACKNOWLEDGMENT + + +This series of Typographic Text-books is the result of the splendid +co-operation of a large number of firms and individuals engaged in the +printing business and its allied industries in the United States of +America. + +The Committee on Education of the United Typothetae of America, under +whose auspices the books have been prepared and published, acknowledges +its indebtedness for the generous assistance rendered by the many +authors, printers, and others identified with this work. + +While due acknowledgment is made on the title and copyright pages of +those contributing to each book, the Committee nevertheless felt that a +group list of co-operating firms would be of interest. + +The following list is not complete, as it includes only those who have +co-operated in the production of a portion of the volumes, constituting +the first printing. As soon as the entire list of books comprising the +Typographic Technical Series has been completed (which the Committee +hopes will be at an early date), the full list will be printed in each +volume. + +The Committee also desires to acknowledge its indebtedness to the many +subscribers to this Series who have patiently awaited its publication. + + COMMITTEE ON EDUCATION, + UNITED TYPOTHETAE OF AMERICA. + + HENRY P. PORTER, _Chairman_, + E. LAWRENCE FELL, + A. M. GLOSSBRENNER, + J. CLYDE OSWALD, + TOBY RUBOVITS. + + FREDERICK W. HAMILTON, _Education Director_. + + + + +CONTRIBUTORS + + +For Composition and Electrotypes + ISAAC H. BLANCHARD COMPANY, New York, N.Y. + S. H. BURBANK & CO., Philadelphia, Pa. + J. S. CUSHING & CO., Norwood, Mass. + THE DE VINNE PRESS, New York, N.Y. + R. R. DONNELLEY & SONS CO., Chicago, Ill. + GEO. H. ELLIS CO., Boston, Mass. + EVANS-WINTER-HEBB, Detroit, Mich. + FRANKLIN PRINTING COMPANY, Philadelphia, Pa. + F. H. GILSON COMPANY, Boston, Mass. + STEPHEN GREENE & CO., Philadelphia, Pa. + W. F. HALL PRINTING CO., Chicago, Ill. + J. B. LIPPINCOTT CO., Philadelphia, Pa. + MCCALLA & CO. INC., Philadelphia, Pa. + THE PATTESON PRESS, New York. + THE PLIMPTON PRESS, Norwood, Mass. + POOLE BROS., Chicago, Ill. + EDWARD STERN & CO., Philadelphia, Pa. + THE STONE PRINTING & MFG. CO., Roanoke, Va. + C. D. TRAPHAGEN, Lincoln, Neb. + THE UNIVERSITY PRESS, Cambridge, Mass. + +For Composition + BOSTON TYPOTHETAE SCHOOL OF PRINTING, Boston, Mass. + WILLIAM F. FELL CO., Philadelphia, Pa. + THE KALKHOFF COMPANY, New York, N.Y. + OXFORD-PRINT, Boston, Mass. + TOBY RUBOVITS, Chicago, Ill. + +For Electrotypes + BLOMGREN BROTHERS CO., Chicago, Ill. + FLOWER STEEL ELECTROTYPING CO., New York, N.Y. + C. J. PETERS & SON CO., Boston, Mass. + ROYAL ELECTROTYPE CO., Philadelphia, Pa. + H. C. WHITCOMB & CO., Boston, Mass. + +For Engravings + AMERICAN TYPE FOUNDERS CO., Boston, Mass. + C. B. COTTRELL & SONS CO., Westerly, R.I. + GOLDING MANUFACTURING CO., Franklin, Mass. + HARVARD UNIVERSITY, Cambridge, Mass. + INLAND PRINTER CO., Chicago, Ill. + LANSTON MONOTYPE MACHINE COMPANY, Philadelphia, Pa. + MERGENTHALER LINOTYPE COMPANY, New York, N.Y. + GEO. H. MORRILL CO., Norwood, Mass. + OSWALD PUBLISHING CO., New York, N.Y. + THE PRINTING ART, Cambridge, Mass. + B. D. RISING PAPER COMPANY, Housatonic, Mass. + THE VANDERCOOK PRESS, Chicago, Ill. + +For Book Paper + AMERICAN WRITING PAPER CO., Holyoke, Mass. + WEST VIRGINIA PULP & PAPER CO., Mechanicville, N.Y. + + + +***END OF THE PROJECT GUTENBERG EBOOK PAPER-CUTTING MACHINES*** + + +******* This file should be named 34774-8.txt or 34774-8.zip ******* + + +This and all associated files of various formats will be found in: +http://www.gutenberg.org/dirs/3/4/7/7/34774 + + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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