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| author | Roger Frank <rfrank@pglaf.org> | 2025-10-15 02:34:20 -0700 |
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| committer | Roger Frank <rfrank@pglaf.org> | 2025-10-15 02:34:20 -0700 |
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diff --git a/.gitattributes b/.gitattributes new file mode 100644 index 0000000..6833f05 --- /dev/null +++ b/.gitattributes @@ -0,0 +1,3 @@ +* text=auto +*.txt text +*.md text diff --git a/27257-8.txt b/27257-8.txt new file mode 100644 index 0000000..a53ed7e --- /dev/null +++ b/27257-8.txt @@ -0,0 +1,5974 @@ +Project Gutenberg's Electricity for the farm, by Frederick Irving Anderson + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Electricity for the farm + Light, heat and power by inexpensive methods from the water + wheel or farm engine + +Author: Frederick Irving Anderson + +Release Date: November 14, 2008 [EBook #27257] + +Language: English + +Character set encoding: ISO-8859-1 + +*** START OF THIS PROJECT GUTENBERG EBOOK ELECTRICITY FOR THE FARM *** + + + + +Produced by Stacy Brown, Marcia Brooks, Steven Giacomelli +and the Online Distributed Proofreading Team at +https://www.pgdp.net (This file was produced from images +produced by Core Historical Literature in Agriculture +(CHLA), Cornell University) + + + + + + + + + +ELECTRICITY FOR THE FARM + + +THE MACMILLAN COMPANY + +NEW YORK · BOSTON · CHICAGO · DALLAS +ATLANTA · SAN FRANCISCO + +MACMILLAN & CO., Limited +LONDON · BOMBAY · CALCUTTA · MELBOURNE + +THE MACMILLAN CO. OF CANADA, Ltd. +TORONTO + + + + +[Illustration: Even the tiny trout brook becomes a thing of utility +as well as of joy + +(_Courtesy of the Fitz Water Wheel Company, Hanover, Pa._)] + + + + +ELECTRICITY FOR +THE FARM + + +LIGHT, HEAT AND POWER BY INEXPENSIVE +METHODS FROM THE WATER +WHEEL OR FARM ENGINE + + +BY +FREDERICK IRVING ANDERSON + +AUTHOR OF "THE FARMER OF TO-MORROW," ETC., ETC. + + + New York + THE MACMILLAN COMPANY + 1915 + +_All rights reserved_ + + + + + Copyright, 1915 + By THE CURTIS PUBLISHING COMPANY + The Country Gentleman + + + Copyright, 1915 + By THE MACMILLAN COMPANY + Set up and electrotyped. Published April, 1915. + + + + +PREFACE + + +This book is designed primarily to give the farmer a practical working +knowledge of electricity for use as light, heat, and power on the +farm. The electric generator, the dynamo, is explained in detail; and +there are chapters on electric transmission and house-wiring, by which +the farm mechanic is enabled to install his own plant without the aid +and expense of an expert. + +With modern appliances, within the means of the average farmer, the +generation of electricity, with its unique conveniences, becomes +automatic, provided some dependable source of power is to be had--such +as a water wheel, gasoline (or other form of internal combustion) +engine, or the ordinary windmill. The water wheel is the ideal prime +mover for the dynamo in isolated plants. Since water-power is running +to waste on tens of thousands of our farms throughout the country, +several chapters are devoted to this phase of the subject: these +include descriptions and working diagrams of weirs and other simple +devices for measuring the flow of streams; there are tables and +formulas by which any one, with a knowledge of simple arithmetic, may +determine the power to be had from falling water under given +conditions; and in addition, there are diagrams showing in general the +method of construction of dams, bulkheads, races, flumes, etc., from +materials usually to be found on a farm. The tiny unconsidered brook +that waters the farm pasture frequently possesses power enough to +supply the farmstead with clean, cool, safe light in place of the +dangerous, inconvenient oil lamp; a small stream capable of developing +from twenty-five to fifty horsepower will supply a farmer (at +practically no expense beyond the original cost of installation) not +only with light, but with power for even the heavier farm operations, +as threshing; and in addition will do the washing, ironing, and +cooking, and at the same time keep the house warm in the coldest +weather. Less than one horsepower of energy will light the farmstead; +less than five horsepower of energy will provide light and small +power, and take the drudgery out of the kitchen. + +For those not fortunate enough to possess water-power which can be +developed, there are chapters on the use of the farm gasoline engine +and windmill, in connection with the modern storage battery, as +sources of electric current. + +It is desired to make acknowledgment for illustrations and assistance +in gathering material for the book, to the editors of _The Country +Gentleman_, Philadelphia, Pa.; The Crocker-Wheeler Company, Ampere, N. +J.; The General Electric Company, Schenectady, N. Y.; the Weston +Electrical Instrument Company, of Newark, N. J.; The Chase Turbine +Manufacturing Company, Orange, Mass.; the C. P. Bradway Machine Works, +West Stafford, Conn.; The Pelton Water Wheel Company, San Francisco +and New York; the Ward Leonard Manufacturing Company, Bronxville, N. +Y.; The Fairbanks, Morse Company, Chicago; and the Fitz Water Wheel +Company, Hanover, Pa. + + + + +TABLE OF CONTENTS + + + PAGE + + INTRODUCTION xvii + + + PART I + + WATER-POWER + + + CHAPTER I + + A WORKING PLANT + + The "agriculturist"--An old chair factory--A neighbor's + home-coming--The idle wheel in commission again--Light, + heat and power for nothing--Advantages + of electricity 3 + + + CHAPTER II + + A LITTLE PROSPECTING + + Small amount of water required for an electric + plant--Exploring, on a dull day--A rough and ready + weir--What a little water will do--The water wheel + and the dynamo--Electricity consumed the instant + it is produced--The price of the average small + plant, not counting labor 22 + + + CHAPTER III + + HOW TO MEASURE WATER-POWER + + What is a horsepower?--How the Carthaginians + manufactured horsepower--All that goes up must come + down--How the sun lifts water up for us to + use--Water the ideal power for generating + electricity--The weir--Table for estimating + flow of streams with a weir--Another method of + measuring--Figuring water horsepower--The size + of the wheel--What head is required--Quantity of + water necessary 32 + + + CHAPTER IV + + THE WATER WHEEL AND HOW TO INSTALL IT + + Different types of water wheels--The impulse and the + reaction wheels--The impulse wheel adapted to + high heads and small amount of water--Pipe lines--Table + of resistance in pipes--Advantages and disadvantages + of the impulse wheel--Other forms + of impulse wheels--The reaction turbine, suited to + low heads and large quantity of water--Its advantages + and limitations--Developing a water-power + project: the dam; the race; the flume; the penstock; + and the tailrace--Water rights for the farmer 56 + + + PART II + + ELECTRICITY + + + CHAPTER V + + THE DYNAMO; WHAT IT DOES, AND HOW + + Electricity compared to the heat and light of the + Sun--The simple dynamo--The amount of electric energy + a dynamo will generate--The modern dynamo--Measuring + power in terms of electricity--The volt--The + ampere--The ohm--The watt and the kilowatt--Ohm's + Law of the electric circuit, and some + examples of its application--Direct current, and + alternating current--Three types of direct-current + dynamos: series, shunt, and compound 89 + + + CHAPTER VI + + WHAT SIZE PLANT TO INSTALL + + The farmer's wife his partner--Little and big + plants--Limiting factors--Fluctuations in water + supply--The average plant--The actual plant--Amount + of current required for various operations--Standard + voltage--A specimen allowance for electric + light--Heating and cooking by electricity--Electric + power: the electric motor 121 + + + CHAPTER VII + + TRANSMISSION LINES + + Copper wire--Setting of poles--Loss of power in + transmission--Ohm's Law and examples of how it is + used in figuring size of wire--Copper-wire + tables--Examples of transmission lines--When to + use high voltages--Over-compounding a dynamo to + overcome transmission loss 153 + + + CHAPTER VIII + + WIRING THE HOUSE + + The insurance code--Different kinds of wiring + described--Wooden moulding cheap and effective--The + distributing panel--Branch circuits--Protecting the + circuits--The use of porcelain tubes and other + insulating devices--Putting up chandeliers and + wall-brackets--"Multiple" connections--How to connect + a wall switch--Special wiring required for heat and + power circuits--Knob and cleat wiring, its advantages + and disadvantages 172 + + + CHAPTER IX + + THE ELECTRIC PLANT AT WORK + + Direct-connected generating sets--Belt drive--The + switchboard--Governors and voltage regulators--Methods + of achieving constant pressure at all loads: + Over-compounding the dynamo; A system of resistances + (a home-made electric radiator); Regulating + voltage by means of the rheostat--Automatic + devices--Putting the plant in operation 192 + + + PART III + + GASOLINE ENGINES, WINDMILLS, ETC. + THE STORAGE BATTERIES + + + CHAPTER X + + GASOLINE ENGINE PLANTS + + The standard voltage set--Two-cycle and four-cycle + gasoline engines--Horsepower, and fuel + consumption--Efficiency of small engines and + generators--Cost of operating a one-kilowatt plant 217 + + + CHAPTER XI + + THE STORAGE BATTERY + + What a storage battery does--The lead battery and the + Edison battery--Economy of tungsten lamps for + storage batteries--The low-voltage battery for + electric light--How to figure the capacity of a + battery--Table of light requirements for a farm + house--Watt-hours and lamp-hours--The cost of storage + battery current--How to charge a storage + battery--Care of storage batteries 229 + + + CHAPTER XII + + BATTERY CHARGING DEVICES + + The automatic plant most desirable--How an automobile + lighting and starting system works--How the same + results can be achieved in house lighting, by means + of automatic devices--Plants without automatic + regulation--Care necessary--The use of heating devices + on storage battery current--Portable batteries--An + electricity "route"--Automobile power for + lighting a few lamps 250 + + + + +ILLUSTRATIONS + + + Even the tiny trout brook becomes a thing of utility as + well as of joy _Frontispiece_ + + Farm labor and materials built this crib and stone dam 17 + + Measuring a small stream with a weir 23 + + Efficient modern adaptations of the archaic undershot + and overshot water wheels 59 + + A direct-current dynamo or motor, showing details of + construction 92 + + Details of voltmeter or ammeter 128 + + Instantaneous photograph of high-pressure water jet being + quenched by buckets of a tangential wheel 194 + + A tangential wheel, and a dynamo keyed to the same + shaft--the ideal method for generating electricity 194 + + A rough-and-ready farm electric plant, supplying two + farms with light, heat and power; and a Ward + Leonard-type circuit breaker for charging storage + batteries 244 + + + + +INTRODUCTION + + +The sight of a dozen or so fat young horses and mares feeding and +frolicking on the wild range of the Southwest would probably inspire +the average farmer as an awful example of horsepower running to waste. +If, by some miracle, he came on such a sight in his own pastures, he +would probably consume much time practising the impossible art of +"creasing" the wild creatures with a rifle bullet--after the style of +Kit Carson and other free rovers of the old prairies when they were in +need of a new mount. He would probably spend uncounted hours behind +the barn learning to throw a lariat; and one fine day he would sally +forth to capture a horsepower or two--and, once captured, he would use +strength and strategy breaking the wild beast to harness. A single +horsepower--animal--will do the work of lifting 23,000 pounds one foot +in one minute, providing the animal is young, and sound, and is fed +12 quarts of oats and 10 or 15 pounds of hay a day, and is given a +chance to rest 16 hours out of 24--providing also it has a dentist to +take care of its teeth occasionally, and a blacksmith chiropodist to +keep it in shoes. On the hoof, this horsepower is worth about +$200--unless the farmer is looking for something fancy in the way of +drafters, when he will have to go as high as $400 for a big fellow. +And after 10 or 15 years, the farmer would look around for another +horse, because an animal grows old. + +This animal horsepower isn't a very efficient horsepower. In fact, it +is less than three-fourths of an actual horsepower, as engineers use +the term. A real horsepower will do the work of lifting 33,000 pounds +one foot in one minute--or 550 pounds one foot in one second. Burn a +pint of gasoline, with 14 pounds of air, in a gasoline engine, and the +engine will supply one 33,000-pound horsepower for an hour. The +gasoline will cost about 2 cents, and the air is supplied free. If it +was the air that cost two cents a pound, instead of the gasoline, the +automobile industry would undoubtedly stop where it began some fifteen +years ago. It is human nature, however, to grumble over this two +cents. + +Yet the average farmer who would get excited if sound young chunks and +drafters were running wild across his pastures, is not inspired by any +similar desire of possession and mastery by the sight of a brook, or a +rivulet that waters his meadows. This brook or river is flowing down +hill to the sea. Every 4,000 gallons that falls one foot in one +minute; every 400 gallons that falls 10 feet in one minute; or every +40 gallons that falls 100 feet in one minute, means the power of one +horse going to waste--not the $200 flesh-and-blood kind that can lift +only 23,000 pounds a foot a minute--but the 33,000 foot-pound kind. +Thousands of farms have small streams in their very dooryard, capable +of developing five, ten, twenty, fifty horsepower twenty-four hours a +day, for the greater part of the year. Within a quarter of a mile of +the great majority of farms (outside of the dry lands themselves) +there are such streams. Only a small fraction of one per cent of them +have been put to work, made to pay their passage from the hills to the +sea. + +The United States government geological survey engineers recently made +an estimate of the waterfalls capable of developing 1,000 horsepower +and over, that are running to waste, unused, in this country. They +estimated that there is available, every second of the day and night, +some 30,000,000 horsepower, in dry weather--and twice this during the +eight wet months of the year. The waterfall capable of giving up 1,000 +horsepower in energy is not the subject of these chapters. It is the +small streams--the brooks, the creeks, the rivulets--which feed the +1,000 horsepower torrents, make them possible, that are of interest to +the farmer. These small streams thread every township, every county, +seeking the easiest way to the main valleys where they come together +in great rivers. + +What profitable crop on your farm removes the least plant food? A +bee-farmer enters his honey for the prize in this contest. Another +farmer maintains that his ice-crop is the winner. But electricity +generated from falling water of a brook meandering across one's acres, +comes nearer to the correct answer of how to make something out of +nothing. It merely utilizes the wasted energy of water rolling down +hill--the weight of water, the pulling power of gravity. Water is +still water, after it has run through a turbine wheel to turn an +electric generator. It is still wet; it is there for watering the +stock; and a few rods further down stream, where it drops five or ten +feet again, it can be made to do the same work over again--and over +and over again as long as it continues to fall, on its journey to the +sea. The city of Los Angeles has a municipal water plant, generating +200,000 horsepower of electricity, in which the water is used three +times in its fall of 6,000 feet; and in the end, where it runs out of +the race in the valley, it is sold for irrigation. + +One water-horsepower will furnish light for the average farm; five +water-horsepower will furnish light and power, and do the ironing and +baking. The cost of installing a plant of five water-horsepower should +not exceed the cost of one sound young horse, the $200 kind--under +conditions which are to be found on thousands of farms and farm +communities in the East, the Central West, and the Pacific States. +This electrical horsepower will work 24 hours a day, winter and +summer, and the farmer would not have to grow oats and hay for it on +land that might better be used in growing food for human beings. It +would not become "aged" at the end of ten or fifteen years, and the +expense of maintenance would be practically nothing after the first +cost of installation. It would require only water as food--waste +water. Two hundred and fifty cubic feet of water a minute, falling ten +feet, will supply the average farm with all the conveniences of +electricity. This is a very modest creek--the kind of brook or creek +that is ignored by the man who would think time well spent in putting +in a week capturing a wild horse, if a miracle should send such a +beast within reach. And the task of harnessing and breaking this +water-horsepower is much more simple and less dangerous than the task +of breaking a colt to harness. + + + + +PART I + +WATER-POWER + + + + +ELECTRICITY FOR THE FARM + +CHAPTER I + +A WORKING PLANT + + The "agriculturist"--An old chair factory--A neighbor's + home-coming--The idle wheel in commission again--Light, heat and + power for nothing--Advantages of electricity. + + +Let us take an actual instance of one man who did go ahead and find +out by experience just how intricate and just how simple a thing +electricity from farm water-power is. This man's name was Perkins, or, +we will call him that, in relating this story. + +Perkins was what some people call, not a farmer, but an +"agriculturist,"--that is, he was a back-to-the-land man. He had been +born and raised on a farm. He knew that you must harness a horse on +the left side, milk a cow on the right, that wagon nuts tighten the +way the wheel rims, and that a fresh egg will not float. + +He had a farm that would grow enough clover to fill the average dairy +if he fed it lime; he had a boy coming to school age; and both he and +his wife wanted to get back to the country. They had their little +savings, and they wanted, first of all, to take a vacation, getting +acquainted with their farm. They hadn't taken a vacation in fifteen +years. + +He moved in, late in the summer, and started out to get acquainted +with his neighbors, as well as his land. This was in the New England +hills. Water courses cut through everywhere. In regard to its +bountiful water supply, the neighborhood had much in common with all +the states east of the Mississippi, along the Atlantic seaboard, in +the lake region of the central west, and in the Pacific States. With +this difference; the water courses in his neighborhood had once been +of economic importance. + +A mountain river flowed down his valley. Up and down the valley one +met ramshackle mills, fallen into decay. Many years ago before +railroads came, before it was easy to haul coal from place to place +to make steam, these little mills were centers of thriving industries, +which depended on the power of falling water to make turned articles, +spin cotton, and so forth. Then the railroads came, and it was easy to +haul coal to make steam. And the same railroads that hauled the coal +to make steam, were there to haul away the articles manufactured by +steam power. So in time the little manufacturing plants on the river +back in the hills quit business and moved to railroad stations. Then +New England, from being a manufacturing community made up of many +small isolated water plants, came to be a community made up of huge +arteries and laterals of smoke stacks that fringed the railroads. +Where the railroad happened to follow a river course--as the +Connecticut River--the water-power plants remained; but the little +plants back in the hills were wiped off the map--because steam power +with railroads at the front door proved cheaper than water-power with +railroads ten miles away. + +One night Perkins came in late from a long drive with his next-door +neighbor. He had learned the first rule of courtesy in the country, +which is to unhitch his own side of the horse and help back the buggy +into the shed. They stumbled around in the barn putting up the horse, +and getting down hay and grain for it, by the light of an oil lantern, +which was set on the floor in a place convenient to be kicked over. He +went inside and took supper by the light of a smoky smelly oil lamp, +that filled the room full of dark corners; and when supper was over, +the farmwife groped about in the cellar putting things away by the +light of a candle. + +The next day his neighbor was grinding cider at his ramshackle water +mill--one of the operations for which a week must be set aside every +fall. Perkins sat on a log and listened to the crunch-crunch of the +apples in the chute, and the drip of the frothy yellow liquid that +fell into waiting buckets. + +"How much power have you got here?" he asked. + +"Thirty or forty horsepower, I guess." + +"What do you do with it, besides grinding cider to pickle your +neighbors' digestion with?" + +"Nothing much. I've got a planer and a moulding machine in there, to +work up jags of lumber occasionally. That's all. This mill was a +chair-factory in my grandfather's day, back in 1830." + +"Do you use it thirty days in a year?" + +"No; not half that." + +"What are you going to do with it this winter?" + +"Nothing; I keep the gate open and the wheel turning, so it won't +freeze, but nothing else. I am going to take the family to Texas to +visit my wife's folks for three months. We've worked hard enough to +take a vacation." + +"Will you rent me the mill while you are gone?" + +"Go ahead; you can have it for nothing, if you will watch the ice." + +"All right; let me know when you come back and I'll drive to town and +bring you home." + + * * * * * + +Three months went by, and one day in February the city man, in +response to a letter, hitched up and drove to town to bring his +neighbor back home. It was four o'clock in the afternoon when they +started out, and it was six--dark--when they turned the bend in the +road to the farm house. They helped the wife and children out, with +their baggage, and as Perkins opened the door of the house, he reached +up on the wall and turned something that clicked sharply. + +Instantly light sprang from everywhere. In the barn-yard a street lamp +with an 18-inch reflector illuminated all under it for a space of 100 +feet with bright white rays of light. Another street lamp hung over +the watering trough. The barn doors and windows burst forth in light. +There was not a dark corner to be found anywhere. In the house it was +the same. Perkins led the amazed procession from room to room of the +house they had shut up for the winter. On the wall in the hall +outside of every room was a button which he pushed, and the room +became as light as day before they entered. The cellar door, in +opening, automatically lighted a lamp illuminating that cavern as it +had never been lighted before since the day a house was built over it. + +Needless to say, the farmer and his family were reduced to a state of +speechlessness. + +"How the deuce did you do it?" finally articulated the farmer. + +"I put your idle water wheel to work," said Perkins; and then, +satisfied with this exhibition, he put them back in the sleigh and +drove to his home, where his wife had supper waiting. + +While the men were putting up the team in the electric lighted barn, +the farmwife went into the kitchen. Her hostess was cooking supper on +an electric stove. It looked like a city gas range and it cooked all +their meals, and did the baking besides. A hot-water tank stood +against the wall, not connected to anything hot, apparently. But it +was scalding hot, by virtue of a little electric water heater the size +of a quart tin can, connected at the bottom. Twenty-four hours a day +the water wheel pumped electricity into that "can," so that hot water +was to be had at any hour simply by turning a faucet. In the laundry +there was an electric pump that kept the tank in the attic filled +automatically. When the level of water in this tank fell to a certain +point, a float operated a switch that started the pump; and when the +water level reached a certain height, the same float stopped the pump. +A small motor, the size of a medium Hubbard squash operated a washing +machine and wringer on wash days. This same motor was a +man-of-all-work for this house, for, when called on, it turned the +separator, ground and polished knives and silverware, spun the sewing +machine, and worked the vacuum cleaner. + +Over the dining room table hung the same hanging shade of old days, +but the oil lamp itself was gone. In its place was a 100-watt +tungsten lamp whose rays made the white table cloth fairly glisten. +The wires carrying electricity to this lamp were threaded through the +chains reaching to the ceiling, and one had to look twice to see where +the current came from. In the sitting room, a cluster of electric +bulbs glowed from a fancy wicker work basket that hung from the +ceiling. The housewife had made use of what she had throughout the +house. Old-fashioned candle-shades sat like cocked hats astride +electric bulbs. There is little heat to an electric bulb for the +reason that the white-hot wire that gives the light is made to burn in +high vacuum, which transmits heat very slowly. The housewife had taken +advantage of this fact and from every corner gleamed lights dressed in +fancy designs of tissue paper and silk. + +"Now we will talk business," said Perkins when supper was over and +they had lighted their pipes. + +The returned native looked dubious. His New England training had +warned him long ago that one cannot expect to get something for +nothing, and he felt sure there was a joker in this affair. + +"How much do I owe you?" he asked. + +"Nothing," said Perkins. "You furnish the water-power with your idle +wheel, and I furnish the electric installation. This is only a small +plant I have put in, but it gives us enough electricity to go around, +with a margin for emergencies. I have taken the liberty of wiring your +house and your horse-barn and cow-barn and your barn-yard. Altogether, +I suppose you have 30 lights about the place, and during these long +winter days you will keep most of them going from 3 to 5 hours a night +and 2 or 3 hours in the early morning. If you were in town, those +lights would cost you about 12 cents an hour, at the commercial rate +of electricity. Say 60 cents a day--eighteen dollars a month. That +isn't a very big electric light bill for some people I know in +town--and they consider themselves lucky to have the privilege of +buying electricity at that rate. Your wheel is running all winter to +prevent ice from forming and smashing it. It might just as well be +spinning the dynamo. + +"If you think it worth while," continued Perkins,--"this $18 worth of +light you have on tap night and morning, or any hour of the day,--we +will say the account is settled. That is, of course, if you will give +me the use of half the electricity that your idle wheel is grinding +out with my second-hand dynamo. We have about eight electrical +horsepower on our wires, without overloading the machine. Next spring +I am going to stock up this place; and I think about the first thing I +do, when my dairy is running, will be to put in a milking machine and +let electricity do the milking for me. It will also fill my silo, +grind my mowing-machine knives, saw my wood, and keep water running in +my barn. You will probably want to do the same. + +"But what it does for us men in the barn and barn-yard, isn't to be +compared to what it does for the women in the house. When my wife +wants a hot oven she presses a button. When she wants to put the +'fire' out, she presses another. That's all there is to it. No heat, +no smoke, no ashes. The same with ironing--and washing. No oil lamps +to fill, no wicks to trim, no chimneys to wash, no kerosene to kick +over and start a fire." + +"You say the current you have put in my house would cost me about $18 +a month, in town." + +"Yes, about that. Making electricity from coal costs money." + +"What does it cost here?" + +"Practically nothing. Your river, that has been running to waste ever +since your grandfather gave up making chairs, does the work. There is +nothing about a dynamo to wear out, except the bearings, and these can +be replaced once every five or ten years for a trifle. The machine +needs to be oiled and cared for--fill the oil cups about once in three +days. Your water wheel needs the same attention. That's all there is +to it. You can figure the cost of your current yourself--just about +the cost of the lubricating oil you use--and the cost of the time you +give it--about the same time you give to any piece of good machinery, +from a sulky plow to a cream separator." + +This is a true story. This electric plant, where Perkins furnishes the +electric end, and his neighbor the water-power, has been running now +for two years, grinding out electricity for the two places twenty-four +hours a day. Perkins was not an electrical engineer. He was just a +plain intelligent American citizen who found sufficient knowledge in +books to enable him to install and operate this plant. Frequently he +is away for long periods, but his neighbor (who has lost his original +terror of electricity) takes care of the plant. In fact, this farmer +has given a lot of study to the thing, through curiosity, until he +knows fully as much about it now as his city neighbor. + +He had the usual idea, at the start, that a current strong enough to +light a 100 candlepower lamp would kick like a mule if a man happened +to get behind it. He watched the city man handle bare wires and +finally he plucked up courage to do it himself. + +It was a 110-volt current, the pressure used in our cities for +domestic lighting. The funny part about it was, the farmer could not +feel it at all at first. His fingers were calloused and no current +could pass through them. Finally he sandpapered his fingers and tried +it again. Then he was able to get the "tickle" of 110 volts. It wasn't +so deadly after all--about the strength of a weak medical battery, +with which every one is familiar. A current of 110 volts cannot do any +harm to the human body unless contact is made over a very large +surface, which is impossible unless a man goes to a lot of trouble to +make such a contact. A current of 220 volts pressure--the pressure +used in cities for motors--has a little more "kick" to it, but still +is not uncomfortable. When the pressure rises to 500 volts (the +pressure used in trolley wires for street cars), it begins to be +dangerous. But there is no reason why a farm plant should be over 110 +volts, under usual conditions; engineers have decided on this pressure +as the best adapted to domestic use, and manufacturers who turn out +the numerous electrical devices, such as irons, toasters, massage +machines, etc., fit their standard instruments to this voltage. + +[Illustration: Farm labor and materials built this crib and stone +dam] + +As to the cost of this co-operative plant--it was in the neighborhood +of $200. As we have said, it provided eight electrical horsepower on +tap at any hour of the day or night--enough for the two farms, and a +surplus for neighbors, if they wished to string lines and make use of +it. + +The dynamo, a direct-current machine, 110 volts pressure, and what is +known in the trade as "compound,"--that is, a machine that maintains a +constant pressure automatically and does not require an attendant--was +picked up second-hand, through a newspaper "ad" and cost $90. The +switchboard, a make-shift affair, not very handsome, but just as +serviceable as if it were made of marble, cost less than $25 all told. +The transmission wire cost $19 a hundred pounds; it is of copper, and +covered with weatherproofed tape. Perkins bought a 50-cent book on +house-wiring, and did the wiring himself, the way the book told him +to, a simple operation. For fixtures, as we have said, his wife +devised fancy shades out of Mexican baskets, tissue paper, and silk, +in which are hidden electric globes that glow like fire-flies at the +pressing of a button. The lamps themselves are mostly old-style carbon +lamps, which can be bought at 16 cents each retail. In his living room +and dining room he used the new-style tungsten lamps instead of +old-style carbon. These cost 30 cents each. Incandescent lamps are +rated for 1,000 hours useful life. The advantage of tungsten lights is +that they give three times as much light for the same expenditure of +current as carbon lights. This is a big advantage in the city, where +current is costly; but it is not so much of an advantage in the +country where a farmer has plenty of water-power--because his current +costs him practically nothing, and he can afford to be wasteful of it +to save money in lamps. Another advantage he has over his city cousin: +In town, an incandescent lamp is thrown away after it has been used +1,000 hours because after that it gives only 80% of the light it did +when new--quite an item when one is paying for current. The experience +of Perkins and his neighbor in their coöperative plant has been that +they have excess light anyway, and if a few bulbs fall off a fifth in +efficiency, it is not noticeable. As a matter of fact most of their +bulbs have been in use without replacing for the two years the plant +has been in operation. The lamps are on the wall or the ceiling, out +of the way, not liable to be broken; so the actual expense in +replacing lamps is less than for lamp chimneys in the old days. + +Insurance companies recognize that a large percentage of farm fires +comes from the use of kerosene; for this reason, they are willing to +make special rates for farm homes lighted by electricity. They +prescribe certain rules for wiring a house, and they insist that their +agent inspect and pass such wiring before current is turned on. Once +the wiring is passed, the advantage is all in favor of the farmer +with electricity over the farmer with kerosene. The National Board of +Fire Underwriters is sufficiently logical in its demands, and powerful +enough, so that manufacturers who turn out the necessary fittings find +no sale for devices that do not conform to insurance standards. +Therefore it is difficult to go wrong in wiring a house. + +Finally, as to the added value a water-power electric plant adds to +the selling price of a farm. Let the farmer answer this question for +himself. If he can advertise his farm for sale, with a paragraph +running: "Hydroelectric plant on the premises, furnishing electricity +for light, heat, and power"--what do you suppose a wide-awake +purchaser would be willing to pay for that? Perkins and his neighbor +believe that $1,000 is a very modest estimate added by their electric +plant to both places. And they talk of doing still more. They use only +a quarter of the power of the water that is running to waste through +the wheel. They are figuring on installing a larger dynamo, of say 30 +electrical horse-power, which will provide clean, dry, safe heat for +their houses even on the coldest days in winter. When they have done +this, they will consider that they are really putting their small +river to work. + + + + +CHAPTER II + +A LITTLE PROSPECTING + + Small amount of water required for an electric plant--Exploring, on + a dull day--A rough and ready weir--What a little water will + do--The water wheel and the dynamo--Electricity consumed the + instant it is produced--The price of the average small plant, not + counting labor. + + +The average farmer makes the mistake of considering that one must have +a river of some size to develop power of any practical use. On your +next free day do a little prospecting. We have already said that 250 +cubic feet of water falling 10 feet a minute will provide light, heat +and small motor power for the average farm. A single water horsepower +will generate enough electricity to provide light for the house and +barn. But let us take five horsepower as a desirable minimum in this +instance. + +[Illustration: Measuring a small stream with a weir] + +In your neighborhood there is a creek three or four feet wide, +toiling along day by day, at its task of watering your fields. Find a +wide board a little longer than the width of this creek you have +scorned. Set it upright across the stream between the banks, so that +no water flows around the ends or under it. It should be high enough +to set the water back to a dead level for a few feet upstream, before +it overflows. Cut a gate in this board, say three feet wide and ten +inches deep, or according to the size of a stream. Cut this gate from +the top, so that all the water of the stream will flow through the +opening, and still maintain a level for several feet back of the +board. + +This is what engineers call a weir, a handy contrivance for measuring +the flow of small streams. Experts have figured out an elaborate +system of tables as to weirs. All we need to do now, in this rough +survey, is to figure out the number of square inches of water flowing +through this opening and falling on the other side. With a rule, +measure the depth of the overflowing water, from the bottom of the +opening to the top of the dead level of the water behind the board. +Multiply this depth by the width of the opening, which will give the +square inches of water escaping. For every square inch of this water +escaping, engineers tell us that stream is capable of delivering, +roughly, one cubic foot of water a minute. + +Thus, if the water is 8 inches deep in an opening 32 inches wide, then +the number of cubic feet this stream is delivering each minute is 8 +times 32, or 256 cubic feet a minute. So, a stream 32 inches wide, +with a uniform depth of 8 inches running through our weir is capable +of supplying the demands of the average farm in terms of electricity. +Providing, of course, that the lay of the land is such that this water +can be made to fall 10 feet into a water wheel. + +Go upstream and make a rough survey of the fall. In the majority of +instances (unless this is some sluggish stream in a flat prairie) it +will be found feasible to divert the stream from its main channel by +means of a race--an artificial channel--and to convey it to a not +far-distant spot where the necessary fall can be had at an angle of +about 30 degrees from horizontal. + +If you find there is _twice_ as much water as you need for the amount +of power you require, a five-foot fall will give the same result. Or, +if there is only _one-half_ as much water as the 250 cubic feet +specified, you can still obtain your theoretical five horsepower if +the means are at hand for providing a fall of twenty feet instead of +ten. Do not make the very common mistake of figuring that a stream is +delivering a cubic foot a minute to each square inch of weir opening, +simply because it _fills_ a certain opening. It is the excess water, +falling _over_ the opening, after the stream has set back to a +permanent dead level, that is to be measured. + +This farmer who spends an idle day measuring the flow of his brook +with a notched board, may say here: "This is all very well. This is +the spring of the year, when my brook is flowing at high-water mark. +What am I going to do in the dry months of summer, when there are not +250 cubic feet of water escaping every minute?" + +There are several answers to this question, which will be taken up in +detail in subsequent chapters. Here, let us say, even if this brook +does flow in sufficient volume only 8 months in a year--the dark +months, by the way,--is not electricity and the many benefits it +provides worth having eight months in the year? My garden provides +fresh vegetables four months a year. Because it withers and dies and +lies covered with snow during the winter, is that any reason why I +should not plow and manure and plant my garden when spring comes +again? + +A water wheel, the modern turbine, is a circular fan with curved iron +blades, revolving in an iron case. Water, forced through the blades of +this fan by its own weight, causes the wheel to revolve on its axis; +and the fan, in turn causes a shaft fitted with pulleys to revolve. + +The water, by giving the iron-bladed fan a turning movement as it +rushes through, imparts to it mechanical power. The shaft set in +motion by means of this mechanical power is, in turn, belted to the +pulley of a dynamo. This dynamo consists, first, of a shaft on which +is placed a spool, wound in a curious way, with many turns of +insulated copper wire. This spool revolves freely in an air space +surrounded by electric magnets. The spool does not touch these +magnets. It is so nicely balanced that the weight of a finger will +turn it. Yet, when it is revolved by water-power at a predetermined +speed--say 1,500 revolutions a minute--it generates electricity, +transforms the mechanical power of the water wheel into another form +of energy--a form of energy which can be carried for long distances on +copper wires, which can, by touching a button, be itself converted +into light, or heat, or back into mechanical energy again. + +If two wires be led from opposite sides of this revolving spool, and +an electric lamp be connected from one to the other wire, the lamp +will be lighted--will grow white hot,--hence _incandescent light_. +The instant this lamp is turned on, the revolving spool feels a +stress, the magnets by which it is surrounded begin to pull back on +it. The power of the water wheel, however, overcomes this pull. If one +hundred lights be turned on, the backward pull of the magnets +surrounding the spool will be one hundred times as strong as for one +light. For every ounce of electrical energy used in light or heat or +power, the dynamo will require a like ounce of mechanical power from +the water wheel which drives it. + +The story is told of a canny Scotch engineer, who, in the first days +of dynamos, not so very long ago, scoffed at the suggestion that such +a spool, spinning in free air, in well lubricated bearings, could +bring his big Corliss steam engine to a stop. Yet he saw it done +simply by belting this "spool," a dynamo, to his engine and asking the +dynamo for more power in terms of light than his steam could deliver +in terms of mechanical power to overcome the pull of the magnets. + +Electricity must be consumed the instant it is generated (except in +rare instances where small amounts are accumulated in storage +batteries by a chemical process). The pressure of a button, or the +throw of a switch causes the dynamo instantly to respond with just +enough energy to do the work asked of it, always in proportion to the +amount required. Having this in mind, it is rather curious to think of +electricity as being an article of export, an item in international +trade. Yet in 1913 hydro-electric companies in Canada "exported" by +means of wires, to this country over 772,000,000 kilowatt-hours (over +one billion horsepower hours) of electricity for use in factories near +the boundary line. + +This 250 cubic feet of water per minute then, which the farmer has +measured by means of his notched board, will transform by means of its +falling weight mechanical power into a like amount of electrical +power--less friction losses, which may amount to as much as 60% in +very small machines, and 15% in larger plants. That is, the brook +which has been draining your pastures for uncounted ages contains the +potential power of 3 and 4 young horses--with this difference: that it +works 24 hours a day, runs on forever, and requires no oats or hay. +And the cost of such an electric plant, which is ample for the needs +of the average farm, _is in most cases less than the price of a good +farm horse_--the $200 kind--not counting labor of installation. + +It is the purpose of these chapters to awaken the farmer to the +possibilities of such small water-power as he or his community may +possess; to show that the generating of electricity is a very simple +operation, and that the maintenance and care of such a plant is within +the mechanical ability of any American farmer or farm boy; and to show +that electricity itself is far from being the dangerous death-dealing +"fluid" of popular imagination. Electricity must be studied; and then +it becomes an obedient, tireless servant. During the past decade or +two, mathematical wizards have studied electricity, explored its +atoms, reduced it to simple arithmetic--and although they cannot yet +tell us _why_ it is generated, they tell us _how_. It is with this +simple arithmetic, and the necessary manual operations that we have to +do here. + + + + +CHAPTER III + +HOW TO MEASURE WATER-POWER + + What is a horsepower?--How the Carthaginians manufactured + horsepower--All that goes up must come down--How the sun lifts + water up for us to use--Water the ideal power for generating + electricity--The weir--Table for estimating flow of streams, with a + weir--Another method of measuring--Figuring water horsepower--The + size of the wheel--What head is required--Quantity of water + necessary. + + +If a man were off in the woods and needed a horsepower of energy to +work for him, he could generate it by lifting 550 pounds of stone or +wood, or whatnot, one foot off the ground, and letting it fall back in +the space of one second. As a man possesses capacity for work equal to +one-fifth horsepower, it would take him five seconds to do the work of +lifting the weight up that the weight itself accomplished in falling +down. All that goes up must come down; and by a nice balance of +physical laws, a falling body hits the ground with precisely the same +force as is required to lift it to the height from which it falls. + +The Carthaginians, and other ancients (who were deep in the woods as +regards mechanical knowledge) had their slaves carry huge stones to +the top of the city wall; and the stones were placed in convenient +positions to be tipped over on the heads of any besieging army that +happened along. Thus by concentrating the energy of many slaves in one +batch of stones, the warriors of that day were enabled to deliver +"horsepower" in one mass where it would do the most good. The farmer +who makes use of the energy of falling water to generate electricity +for light, heat, and power does the same thing--he makes use of the +capacity for work stored in water in being lifted to a certain height. +As in the case of the gasoline engine, which burns 14 pounds of air +for every pound of gasoline, the engineer of the water-power plant +does not have to concern himself with the question of how this +natural source of energy happened to be in a handy place for him to +make use of it. + +The sun, shining on the ocean, and turning water into vapor by its +heat has already lifted it up for him. This vapor floating in the air +and blown about by winds, becomes chilled from one cause or another, +gives up its heat, turns back into water, and falls as rain. This +rain, falling on land five, ten, a hundred, a thousand, or ten +thousand feet above the sea level, begins to run back to the sea, +picking out the easiest road and cutting a channel that we call a +brook, a stream, or a river. Our farm lands are covered to an average +depth of about three feet a year with water, every gallon of which has +stored in it the energy expended by the heat of the sun in lifting it +to the height where it is found. + +The farmer, prospecting on his land for water-power, locates a spot on +a stream which he calls Supply; and another spot a few feet down hill +near the same stream, which he calls Power. Every gallon of water that +falls between these two points, and is made to escape through the +revolving blades of a water wheel is capable of work in terms of +foot-pounds--an amount of work that is directly proportional to the +_quantity_ of water, and to the _distance_ in feet which it falls to +reach the wheel--_pounds_ and _feet_. + + +_The Efficient Water Wheel_ + +And it is a very efficient form of work, too. In fact it is one of the +most efficient forms of mechanical energy known--and one of the +easiest controlled. A modern water wheel uses 85 per cent of the total +capacity for work imparted to falling water by gravity, and delivers +it as rotary motion. Compare this water wheel efficiency with other +forms of mechanical power in common use: Whereas a water wheel uses 85 +per cent of the energy of its water supply, and wastes only 15 per +cent, a gasoline engine reverses the table, and delivers only 15 per +cent of the energy in gasoline and wastes 85 per cent--and it is +rather a high-class gasoline engine that can deliver even 15 per cent; +a steam engine, on the other hand, uses about 17 per cent of the +energy in the coal under its boilers and passes the rest up the +chimney as waste heat and smoke. + +There is still another advantage possessed by water-power over its two +rivals, steam and gas: It gives the most even flow of power. A gas +engine "kicks" a wheel round in a circle, by means of successive +explosions in its cylinders. A reciprocating steam engine "kicks" a +wheel round in a circle by means of steam expanding first in one +direction, then in another. A water wheel, on the other hand, is made +to revolve by means of the pressure of water--by the constant force of +gravity, itself--weight. Weight is something that does not vary from +minute to minute, or from one fraction of a second to another. It is +always the same. A square inch of water pressing on the blades of a +water wheel weights ten, twenty, a hundred pounds, according to the +height of the pipe conveying that water from the source of supply, to +the wheel. So long as this column of water is maintained at a fixed +height, the power it delivers to the wheel does not vary by so much as +the weight of a feather. + +This property of falling water makes it the ideal power for generating +electricity. Electricity generated from mechanical power depends on +constant speed for steady pressure--since the electric current, when +analyzed, is merely a succession of pulsations through a wire, like +waves beating against a sea wall. Water-power delivers these waves at +a constant speed, so that electric lights made from water-power do not +flicker and jump like the flame of a lantern in a gusty wind. On the +other hand, to accomplish the same thing with steam or gasoline +requires an especially constructed engine. + + +_The Simple Weir_ + +Since a steady flow of water, and a constant head, bring about this +ideal condition in the water wheel, the first problem that faces the +farmer prospector is to determine the amount of water which his stream +is capable of delivering. This is always measured, for convenience, +in _cubic feet per minute_. (A cubic foot of water weighs 62.5 pounds, +and contains 7-1/2 gallons.) This measurement is obtained in several +ways, among which probably the use of a weir is the simplest and most +accurate, for small streams. + +A weir is, in effect, merely a temporary dam set across the stream in +such a manner as to form a small pond; and to enable one to measure +the water escaping from this pond. + +It may be likened to the overflow pipe of a horse trough which is +being fed from a spring. To measure the flow of water from such a +spring, all that is necessary is to measure the water escaping through +the overflow when the water in the trough has attained a permanent +level. + +[Illustration: Detail of home-made weir] + +[Illustration: Cross-section of weir] + +The diagrams show the cross-section and detail of a typical weir, +which can be put together in a few minutes with the aid of a saw and +hammer. The cross-section shows that the lower edge of the slot +through which the water of the temporary pond is made to escape, is +cut on a bevel, with its sharp edge upstream. The wing on each side of +the opening is for the purpose of preventing the stream from narrowing +as it flows through the opening, and thus upsetting the calculations. +This weir should be set directly across the flow of the stream, +perfectly level, and upright. It should be so imbedded in the banks, +and in the bottom of the stream, that no water can escape, except +through the opening cut for that purpose. It will require a little +experimenting with a rough model to determine just how wide and how +deep this opening should be. It should be large enough to prevent +water flowing over the top of the board; and it should be small +enough to cause a still-water pond to form for several feet behind the +weir. Keep in mind the idea of the overflowing water trough when +building your weir. The stream, running down from a higher level +behind, should be emptying into a still-water pond, which in turn +should be emptying itself through the aperture in the board at the +same rate as the stream is keeping the pond full. + +Your weir should be fashioned with the idea of some permanency so that +a number of measurements may be taken, extending over a period of +time--thus enabling the prospector to make a reliable estimate not +only of the amount of water flowing at any one time, but of its +fluctuations. + +Under expert supervision, this simple weir is an exact +contrivance--exact enough, in fact, for the finest calculations +required in engineering work. To find out how many cubic feet of water +the stream is delivering at any moment, all that is necessary is to +measure its depth where it flows through the opening. There are +instruments, like the hook-gauge, which are designed to measure this +depth with accuracy up to one-thousandth of an inch. An ordinary foot +rule, or a folding rule, will give results sufficiently accurate for +the water prospector in this instance. The depth should be measured +not at the opening itself, but a short distance back of the opening, +where the water is setting at a dead level and is moving very slowly. + +With this weir, every square inch of water flowing through the opening +indicates roughly one cubic foot of water a minute. Thus if the +opening is 10 inches wide and the water flowing through it is 5 inches +deep, the number of cubic feet a minute the stream is delivering is 10 +× 5 = 50 square inches = 50 cubic feet a minute. This is a very small +stream; yet, if it could be made to fall through a water wheel 10 feet +below a pond or reservoir, it would exert a continuous pressure of +30,000 pounds per minute on the blades of the wheel--nearly one +theoretical horsepower. + +This estimate of one cubic foot to each square inch is a very rough +approximation. Engineers have developed many complicated formulas for +determining the flow of water through weirs, taking into account fine +variations that the farm prospector need not heed. The so-called +Francis formula, developed by a long series of actual experiments at +Lowell, Mass., in 1852 by Mr. James B. Francis, with weirs 10 feet +long and 5 feet 2 inches high, is standard for these calculations and +is expressed (for those who desire to use it for special purposes) as +follows: + + Q = 3.33 L H^(3/2) or, Q = 3.33 L H sqrt(H), + +in which Q means _quantity_ of water in cubic feet per second, L is +length of opening, in feet; and H is height of opening in feet. + +The following table is figured according to the Francis formula, and +gives the discharge in cubic feet per minute, for openings one inch +wide: + +TABLE OF WEIRS + + Inches 0 1/4 1/2 3/4 + 1 0.403 0.563 0.740 0.966 + 2 1.141 1.360 1.593 1.838 + 3 2.094 2.361 2.639 2.927 + 4 3.225 3.531 3.848 4.173 + 5 4.506 4.849 5.200 5.558 + 6 5.925 6.298 6.681 7.071 + 7 7.465 7.869 8.280 8.697 + 8 9.121 9.552 9.990 10.427 + 9 10.884 11.340 11.804 12.272 + 10 12.747 13.228 13.716 14.208 + 11 14.707 15.211 15.721 16.236 + 12 16.757 17.283 17.816 18.352 + 13 18.895 19.445 19.996 20.558 + 14 21.116 21.684 22.258 22.835 + 15 23.418 24.007 24.600 25.195 + 16 25.800 26.406 27.019 27.634 + 17 28.256 28.881 29.512 30.145 + 18 30.785 31.429 32.075 32.733 + +Thus, let us say, our weir has an opening 30 inches wide, and the +water overflows through the opening at a uniform depth of 6-1/4 +inches, when measured a few inches behind the board at a point before +the overflow curve begins. Run down the first column on the left to +"6", and cross over to the second column to the right, headed "1/4". +This gives the number of cubic feet per minute for this depth one inch +wide, as 6.298. Since the weir is 30 inches wide, multiply 6.298 × 30 += 188.94--or, say, 189 cubic feet per minute. + +Once the weir is set, it is the work of but a moment to find out the +quantity of water a stream is delivering, simply by referring to the +above table. + + +_Another Method of Measuring a Stream_ + +Weirs are for use in small streams. For larger streams, where the +construction of a weir would be difficult, the U. S. Geological Survey +engineers recommend the following simple method: + +Choose a place where the channel is straight for 100 or 200 feet, and +has a nearly constant depth and width; lay off on the bank a line 50 +or 100 feet in length. Throw small chips into the stream, and measure +the time in seconds they take to travel the distance laid off on the +bank. This gives the surface velocity of the water. Multiply the +average of several such tests by 0.80, which will give very nearly the +mean velocity. Then it is necessary to find the cross-section of the +flowing water (its average depth multiplied by width), and this +number, in square feet, multiplied by the velocity in feet per second, +will give the number of cubic feet the stream is delivering each +second. Multiplied by 60 gives cubic feet a minute. + + +_Figuring a Stream's Horsepower_ + +By one of the above simple methods, the problem of _Quantity_ can +easily be determined. The next problem is to determine what _Head_ can +be obtained. _Head_ is the distance in feet the water may be made to +fall, from the Source of Supply, to the water wheel itself. The power +of water is directly proportional to _head_, just as it is directly +proportional to _quantity_. Thus the typical weir measured above was +30 inches wide and 6-1/4 deep, giving 189 cubic feet of water a +minute--_Quantity._ Since such a stream is of common occurrence on +thousands of farms, let us analyze briefly its possibilities for +power: One hundred and eighty-nine cubic feet of water weighs 189 × +62.5 pounds = 11,812.5 pounds. Drop this weight one foot, and we have +11,812.5 foot-pounds. Drop it 3 feet and we have 11,812 × 3 = +35,437.5 foot-pounds. Since 33,000 foot-pounds exerted in one minute +is one horsepower, we have here a little more than one horsepower. For +simplicity let us call it a horsepower. + +[Illustration: Detail of a water-power plant, showing setting of +wheel, and dynamo connection] + +Now, since the work to be had from this water varies directly with +_quantity_ and _head_, it is obvious that a stream _one-half_ as big +falling _twice_ as far, would still give one horsepower at the wheel; +or, a stream of 189 cubic feet a minute falling _ten times_ as far, 30 +feet, would give _ten times_ the power, or _ten_ horsepower; a stream +falling _one hundred times_ as far would give _one hundred_ +horsepower. Thus small quantities of water falling great distances, or +large quantities of water falling small distances may accomplish the +same results. From this it will be seen, that the simple formula for +determining the theoretical horsepower of any stream, in which +Quantity and Head are known, is as follows: + + Cu. Ft. + per Feet + minute × head × 62.5 + (A) Theoretical Horsepower = ---------------------- + 33,000 + +_As an example, let us say that we have a stream whose weir +measurement shows it capable of delivering 376 cubic feet a minute, +with a head (determined by survey) of 13 feet 6 inches. What is the +horsepower of this stream?_ + + Answer: + + Cu. ft. p. m. head pounds + 376 × 13.5 × 62.5 + H.P. = ----------------------------- = 9.614 horsepower + 33,000 + +This is _theoretical horsepower_. To determine the _actual_ horsepower +that can be counted on, in practice, it is customary, with small water +wheels, to figure 25 per cent loss through friction, etc. In this +instance, the actual horsepower would then be 7.2. + + +_The Size of the Wheel_ + +Water wheels are not rated by horsepower by manufacturers, because the +same wheel might develop one horsepower or one hundred horsepower, or +even a thousand horsepower, according to the conditions under which +it is used. With a given supply of water, the head, in feet, +determines the size of wheel necessary. The farther a stream of water +falls, the smaller the pipe necessary to carry a given number of +gallons past a given point in a given time. + +A small wheel, under 10 × 13.5 ft. head, would give the same power +with the above 376 cubic feet of water a minute, as a large wheel +would with 10 × 376 cubic feet, under a 13.5 foot head. + +This is due to the _acceleration of gravity_ on falling bodies. A +rifle bullet shot into the air with a muzzle velocity of 3,000 feet a +second begins to diminish its speed instantly on leaving the muzzle, +and continues to diminish in speed at the fixed rate of 32.16 feet a +second, until it finally comes to a stop, and starts to descend. Then, +again, its speed accelerates at the rate of 32.16 feet a second, until +on striking the earth it has attained the velocity at which it left +the muzzle of the rifle, less loss due to friction. + +The acceleration of gravity affects falling water in the same manner +as it affects a falling bullet. At any one second, during its course +of fall, it is traveling at a rate 32.16 feet a second in excess of +its speed the previous second. + +In figuring the size wheel necessary under given conditions or to +determine the power of water with a given nozzle opening, it is +necessary to take this into account. The table on page 51 gives +velocity per second of falling water, ignoring the friction of the +pipe, in heads from 5 to 1000 feet. + +The scientific formula from which the table is computed is expressed +as follows, for those of a mathematical turn of mind: + +Velocity (ft. per sec.) = sqrt(2gh); or, velocity is equal to the +square root of the product (g = 32.16,--times head in feet, multiplied +by 2). + + + SPOUTING VELOCITY OF WATER, IN FEET PER SECOND, IN HEADS + OF FROM 5 TO 1,000 FEET + + Head Velocity + + 5 17.9 + 6 19.7 + 7 21.2 + 8 22.7 + 9 24.1 + 10 25.4 + 11 26.6 + 11.5 27.2 + 12 27.8 + 12.5 28.4 + 13 28.9 + 13.5 29.5 + 14 30.0 + 14.5 30.5 + 15 31.3 + 15.5 31.6 + 16 32.1 + 16.5 32.6 + 17 33.1 + 17.5 33.6 + 18 34.0 + 18.5 34.5 + 19 35.0 + 19.5 35.4 + 20 35.9 + 20.5 36.3 + 21 36.8 + 21.5 37.2 + 22 37.6 + 22.5 38.1 + 23 38.5 + 23.5 38.9 + 24 39.3 + 24.5 39.7 + 25 40.1 + 26 40.9 + 27 41.7 + 28 42.5 + 29 43.2 + 30 43.9 + 31 44.7 + 32 45.4 + 33 46.1 + 34 46.7 + 35 47.4 + 36 48.1 + 37 48.8 + 38 49.5 + 39 50.1 + 40 50.7 + 41 51.3 + 42 52.0 + 43 52.6 + 44 53.2 + 45 53.8 + 46 54.4 + 47 55.0 + 48 55.6 + 49 56.2 + 50 56.7 + 55 59.5 + 60 62.1 + 65 64.7 + 70 67.1 + 75 69.5 + 80 71.8 + 85 74.0 + 90 76.1 + 95 78.2 + 100 80.3 + 200 114.0 + 300 139.0 + 400 160.0 + 500 179.0 + 1000 254.0 + + +_In the above example, we found that 376 cubic feet of water a minute, +under 13.5 feet head, would deliver 7.2 actual horsepower. Question: +What size wheel would it be necessary to install under such +conditions?_ + +By referring to the table of velocity above, (or by using the +formula), we find that water under a head of 13.5 feet, has a spouting +velocity of 29.5 feet a second. This means that a solid stream of +water 29.5 feet long would pass through the wheel in one second. _What +should be the diameter of such a stream, to make its cubical contents +376 cubic feet a minute or 376/60 = 6.27 cubic feet a second?_ The +following formula should be used to determine this: + + 144 × cu. ft. per second + (B) Sq. Inches of wheel = -------------------------- + Velocity in ft. per sec. + +Substituting values, in the above instance, we have: + + Answer: Sq. Inches of wheel = + + 144 × 6.27 (Cu. Ft. Sec.) + --------------------------- = 30.6 sq. in. + 29.5 (Vel. in feet.) + +That is, a wheel capable of using 30.6 square inches of water would +meet these conditions. + + +_What Head is Required_ + +Let us attack the problem of water-power in another way. _A farmer +wishes to install a water wheel that will deliver 10 horsepower on the +shaft, and he finds his stream delivers 400 cubic feet of water a +minute. How many feet fall is required?_ Formula: + + 33,000 × horsepower required + (C) Head in feet = ------------------------------ + Cu. Ft. per minute × 62.5 + +Since a theoretical horsepower is only 75 per cent efficient, he would +require 10 × 4/3 = 13.33 theoretical horsepower of water, in this +instance. Substituting the values of the problem in the formula, we +have: + + 33,000 × 13.33 + Answer: Head = ---------------- = 17.6 feet fall required. + 400 × 62.5 + +_What capacity of wheel would this prospect (400 cubic feet of water a +minute falling 17.6 feet, and developing 13.33 horsepower) require?_ + +By referring to the table of velocities, we find that the velocity for +17.5 feet head (nearly) is 33.6 feet a second. Four hundred feet of +water a minute is 400/60 = 6.67 cu. ft. a second. Substituting these +values, in formula (B) then, we have: + + Answer: Capacity of wheel = + + 144 × 6.67 + ---------- = 28.6 square inches of water. + 33.6 + + +_Quantity of Water_ + +Let us take still another problem which the prospector may be called +on to solve: _A man finds that he can conveniently get a fall of 27 +feet. He desires 20 actual horsepower. What quantity of water will be +necessary, and what capacity wheel?_ + +Twenty actual horsepower will be 20 × 4/3 = 26.67 theoretical +horsepower. Formula: + + 33,000 × Hp. required + (D) Cubic feet per minute = --------------------- + (Head in feet × 62.5) + +Substituting values, then, we have: + + Cu. ft. per minute = + + 33,000 × 26.67 + -------------- = 521.5 cubic feet a minute. + 27 × 62.5 + +A head of 27 feet would give this stream a velocity of 41.7 feet a +second, and, from formula (B) we find that the capacity of the wheel +should be 30 square inches. + +It is well to remember that the square inches of wheel capacity does +not refer to the size of pipe conveying water from the head to the +wheel, but merely to the actual nozzle capacity provided by the wheel +itself. In small installations of low head, such as above a penstock +at least six times the nozzle capacity should be used, to avoid losing +effective head from friction. Thus, with a nozzle of 30 square inches, +the penstock or pipe should be 180 square inches, or nearly 14 inches +square inside measurement. A larger penstock would be still better. + + + + +CHAPTER IV + +THE WATER WHEEL AND HOW TO INSTALL IT + + Different types of water wheels--The impulse and reaction + wheels--The impulse wheel adapted to high heads and small amount of + water--Pipe lines--Table of resistance in pipes--Advantages and + disadvantages of the impulse wheel--Other forms of impulse + wheels--The reaction turbine, suited to low heads and large + quantity of water--Its advantages and limitations--Developing a + water-power project: the dam; the race; the flume; the penstock; + and the tailrace--Water rights for the farmer. + + +In general, there are two types of water wheels, the _impulse_ wheel +and the _reaction_ wheel. Both are called turbines, although the name +belongs, more properly, to the reaction wheel alone. + +Impulse wheels derive their power from the _momentum_ of falling +water. Reaction wheels derive their power from the _momentum and +pressure_ of falling water. The old-fashioned _undershot_, _overshot_, +and _breast_ wheels are familiar to all as examples of impulse +wheels. Water wheels of this class revolve in the air, with the energy +of the water exerted on one face of their buckets. On the other hand, +reaction wheels are enclosed in water-tight cases, either of metal or +of wood, and the buckets are entirely surrounded by water. + +The old-fashioned undershot, overshot, and breast wheels were not very +efficient; they wasted about 75 per cent of the power applied to them. +A modern impulse wheel, on the other hand, operates at an efficiency +of 80 per cent and over. The loss is mainly through friction and +leakage, and cannot be eliminated altogether. The modern reaction +wheel, called the _turbine_, attains an equal efficiency. Individual +conditions govern the type of wheel to be selected. + + +_The Impulse, or Tangential Water Wheel_ + +The modern impulse, or tangential wheel (so called because the driving +stream of water strikes the wheel at a tangent) is best adapted to +situations where the amount of water is limited, and the head is +large. Thus, a mountain brook supplying only seven cubic feet of water +a minute--a stream less than two-and-a-half inches deep flowing over a +weir with an opening three inches wide--would develop two actual +horsepower, under a head of 200 feet--not an unusual head to be found +in the hill country. Under a head of one thousand feet, a stream +furnishing 352.6 cubic feet of water a minute would develop 534.01 +horsepower at the nozzle. + +Ordinarily these wheels are not used under heads of less than 20 feet. +A wheel of this type, six feet in diameter, would develop six +horsepower, with 188 cubic feet of water a minute and 20-foot head. +The great majority of impulse wheels are used under heads of 100 feet +and over. In this country the greatest head in use is slightly over +2,100 feet, although in Switzerland there is one plant utilizing a +head of over 5,000 feet. + +[Illustration: Runner of Pelton wheel, showing peculiar shape of the +buckets] + +[Illustration: The Fitz overshoot wheel + +Efficient Modern Adaptations of the Archaic Undershot and Overshot +Water Wheels] + +The old-fashioned impulse wheels were inefficient because of the fact +that their buckets were not constructed scientifically, and much of +the force of the water was lost at the moment of impact. The impulse +wheel of to-day, however, has buckets which so completely absorb the +momentum of water issuing from a nozzle, that the water falls into the +tailrace with practically no velocity. When it is remembered that the +nozzle pressure under a 2,250-foot head is nearly 1,000 pounds to the +square inch, and that water issues from this nozzle with a velocity of +23,000 feet a minute, the scientific precision of this type of bucket +can be appreciated. + +A typical bucket for such a wheel is shaped like an open clam shell, +the central line which cuts the stream of water into halves being +ground to a sharp edge. The curves which absorb the momentum of the +water are figured mathematically and in practice become polished like +mirrors. So great is the eroding action of water, under great +heads--especially when it contains sand or silt--that it is +occasionally necessary to replace these buckets. For this reason the +larger wheels consist merely of a spider of iron or steel, with each +bucket bolted separately to its circumference, so that it can be +removed and replaced easily. Usually only one nozzle is provided; but +in order to use this wheel under low heads--down to 10 feet--a number +of nozzles are used, sometimes five, where the water supply is +plentiful. + +The wheel is keyed to a horizontal shaft running in babbited bearings, +and this same shaft is used for driving the generator, either by +direct connection, or by means of pulleys and a belt. The wheel may be +mounted on a home-made timber base, or on an iron frame. It takes up +very little room, especially when it is so set that the nozzle can be +mounted under the flooring. The wheel itself is enclosed, above the +floor, in a wooden box, or a casing made of cast or sheet iron, which +should be water-tight. + +Since these wheels are usually operated under great heads, the problem +of regulating their water supply requires special consideration. A +gate is always provided at the upper, or intake end, where the water +pipe leaves the flume. Since the pressure reaches 1,000 pounds the +square inch and more, there would be danger of bursting the pipe if +the water were suddenly shut off at the nozzle itself. For this reason +it is necessary to use a needle valve, similar to that in an ordinary +garden hose nozzle; and by such a valve the amount of water may be +regulated to a nicety. Where the head is so great that even such a +valve could not be used safely, provision is made to deflect the +nozzle. These wheels have a speed variation amounting to as much as 25 +per cent from no-load to full load, in generating electricity, and +since the speed of the prime mover--the water wheel--is reflected +directly in the voltage or pressure of electricity delivered, the +wheel must be provided with some form of automatic governor. This +consists usually of two centrifugal balls, similar to those used in +governing steam engines; these are connected by means of gears to the +needle valve or the deflector. + +As the demand for farm water-powers in our hill sections becomes more +general, the tangential type of water wheel will come into common use +for small plants. At present it is most familiar in the great +commercial installations of the Far West, working under enormous +heads. These wheels are to be had in the market ranging in size from +six inches to six feet and over. Wheels ranging in size from six +inches to twenty-four inches are called water motors, and are to be +had in the market, new, for $30 for the smallest size, and $275 for +the largest. Above three feet in diameter, the list prices will run +from $200 for a 3-foot wheel to $800 for a 6-foot wheel. Where one has +a surplus of water, it is possible to install a multiple nozzle wheel, +under heads of from 10 to 100 feet, the cost for 18-inch wheels of +this pattern running from $150 to $180 list, and for 24-inch wheels +from $200 to $250. A 24-inch wheel, with a 10-foot head would give +1.19 horsepower, enough for lighting the home, and using an electric +iron. Under a 100-foot head this same wheel would provide 25.9 +horsepower, to meet the requirements of a bigger-than-average farm +plant. + + +_The Pipe Line_ + +The principal items of cost in installing an impulse wheel are in +connection with the pipe line, and the governor. In small heads, that +is, under 100 feet, the expense of pipe line is low. Frequently, +however, the governor will cost more than the water motor itself, +although cheaper, yet efficient, makes are now being put on the market +to meet this objection. In a later chapter, we will take up in detail +the question of governing the water wheel, and voltage regulation, and +will attempt to show how this expense may be practically eliminated by +the farmer. + +To secure large heads, it is usually necessary to run a pipe line many +hundreds (and in many cases, many thousands) of feet from the flume to +the water wheel. Water flowing through pipes is subject to loss of +head, by friction, and for this reason the larger the pipe the less +the friction loss. Under no circumstances is it recommended to use a +pipe of less than two inches in diameter, even for the smallest water +motors; and with a two-inch pipe, the run should not exceed 200 feet. +Where heavy-pressure mains, such as those of municipal or commercial +water systems, are available, the problem of both water supply and +head becomes very simple. Merely ascertain the pressure of the water +in the mains _when flowing_, determine the amount of power required +(as illustrated in a succeeding chapter of this book), and install the +proper water motor with a suitably sized pipe. + +Where one has his own water supply, however, and it is necessary to +lay pipe to secure the requisite fall, the problem is more difficult. +Friction in pipes acts in the same way as cutting down the head a +proportional amount; and by cutting down the head, your water motor +loses power in direct proportion to the number of feet head lost. This +head, obtained by subtracting friction and other losses from the +surveyed head, is called the _effective head_, and determines the +amount of power delivered at the nozzle. + +The tables on pages 66-67 show the friction loss in pipes up to 12 +inches in diameter, according to the amount of water, and the length +of pipe. + +In this example it is seen that a 240-foot static head is reduced by +friction to 230.1 feet effective head. By referring to the table we +find the wheel fitting these conditions has a nozzle so small that it +cuts down the rate of flow of water in the big pipe to 4.4 feet a +second, and permits the flow of only 207 cubic feet of water a minute. +The actual horsepower of this tube and nozzle, then, can be figured by +applying formula (A), Chapter III, allowing 80 per cent for the +efficiency of the wheel. Thus: + + Actual horsepower = + + 207 × 230.1 × 62.5 + ------------------ = 90.21 × .80 = 72.168 Hp. + 33,000 + +To calculate what the horsepower of this tube 12 inches in diameter +and 900 feet long, would be without a nozzle, under a head of 240 +feet, introduces a new element of friction losses, which is too +complicated to figure here. Such a condition would not be met with in +actual practice, in any event. The largest nozzles used, even in the +jumbo plants of the Far West, rarely exceed 10 inches in diameter; and +the pipe conveying water to such a nozzle is upwards of eight feet in +diameter. + + + PIPE FRICTION TABLES + + INDICATING THE CALCULATED LOSS OF HEAD DUE TO FRICTION IN RIVETED + STEEL PIPE WITH VARIOUS WATER QUANTITIES AND VELOCITIES + + [Courtesy of the Pelton Water Wheel Company] + + Heavy-faced figures = Loss of head in feet for each one thousand + feet of pipe. Light-faced figures = Water quantity in cubic feet per + minute. + +--------+-------------------------------------------------------------------------------------------+ +Pipe | Velocity in Feet per Second | +Diameter+------+------+------+------+------+------+------+------+------+------+------+------+-------+ + | 2.0 | 2.2 | 2.4 | 2.6 | 2.8 | 3.0 | 3.2 | 3.4 | 3.6 | 3.8 | 4.0 | 4.2 | 4.4 | +--------+------+------+------+------+------+------+------+------+------+------+------+------+-------+ + |=17.1=|=20.0=|=25.6=|=28.3=|=32.0=|=37.3=|=40.9=|=45.8=|=50.4=|=56.0=|=62.3=|=68.1=|=74.9= | + 3" | 5.9 | 6.5 | 7.1 | 7.7 | 8.3 | 8.9 | 9.4 | 10.0 | 10.6 | 11.2 | 11.8 | 12.4 | 13.0 | + |=11.0=|=13.0=|=15.0=|=17.3=|=20.2=|=23.2=|=26.2=|=29.6=|=33.0=|=36.5=|=41.0=|=45.4=|=49.2= | + 4" | 10.5 | 11.5 | 12.6 | 13.6 | 14.7 | 15.7 | 16.8 | 17.8 | 18.8 | 19.9 | 21.0 | 22.0 | 23.0 | + | =7.7=| =9.4=|=11.0=|=12.9=|=14.9=|=16.9=|=19.5=|=21.6=|=24.0=|=27.0=|=29.8=|=32.9=|=36.0= | + 5" | 16.4 | 18.0 | 19.6 | 21.2 | 22.9 | 24.5 | 26.1 | 27.8 | 29.5 | 31.0 | 32.7 | 34.3 | 36.0 | + | =6.0=| =7.2=| =8.6=| =9.9=|=11.7=|=13.0=|=14.6=|=16.6=|=19.0=|=21.5=|=23.4=|=25.5=|=27.8= | + 6" | 23.5 | 25.9 | 28.2 | 30.6 | 32.9 | 35.3 | 37.7 | 40.0 | 42.4 | 44.7 | 47.1 | 49.5 | 51.8 | + | =4.9 | =6.9=| =7.0=| =8.1=| =9.3=|=10.6=|=12.0=|=13.6=|=15.2=|=17.0=|=19.0=|=21.0=|=23.0= | + 7" | 32.0 | 35.3 | 38.5 | 41.7 | 44.9 | 48.1 | 51.3 | 54.5 | 57.7 | 60.9 | 64.1 | 67.3 | 70.5 | + | =4.0=| =4.9=| =6.0=| =6.9=| =7.8=| =9.1=|=10.0=|=10.2=|=13.0=|=14.4=|=15.9=|=17.2=|=19.2= | + 8" | 41.9 | 46.1 | 50.2 | 54.4 | 58.6 | 62.8 | 67.0 | 71.2 | 75.4 | 79.6 | 83.7 | 87.9 | 92.1 | + | =3.4=| =4.2=| =5.1=| =5.9=| =6.7=| =7.7=| =8.9=| =9.8=|=11.0=|=12.2=|=13.8=|=15.0=|=16.0= | + 9" | 53.0 | 58.3 | 63.6 | 68.9 | 74.2 | 79.5 | 84.8 | 90.1 | 95.4 |101 |106 |111 |116 | + | =2.9=| =3.7=| =4.4=| =5.1=| =5.9=| =6.7=| =7.5=| =8.6=| =9.5=|=10.6=|=12.1=|=13.1=|=14.1= | + 10" | 65.4 | 72.0 | 78.5 | 85.1 | 91.6 | 98.2 |105 |111 |118 |124 |131 |137 |144 | + | =2.6=| =3.2=| =3.8=| =4.4=| =5.1=| =5.9=| =6.6=| =7.5=| =8.4=| =9.5=|=10.3=|=10.1=|=12.5= | + 11" | 79 | 87 | 95 |103 |111 |119 |127 |134 |142 |150 |158 |166 |174 | + |=2.36=| =2.9=| =3.4=| =3.9=| =4.5=| =5.2=| =5.9=| =6.7=| =7.5=| =8.5=| =9.4=|=10.0=|=11.0= | + 12" |94 |103 |113 |122 |132 |141 |151 |160 |169 |179 |188 |198 |207 | +--------+------+------+------+------+------+------+------+------+------+------+------+------+-------+ + + +--------+------+------+------+------+-------+-------+-------+-------+-------+-------+-------+-------+ + | 4.6 | 4.8 | 5.0 | 5.2 | 5.4 | 5.6 | 5.8 | 6.0 | 7.0 | 8.0 | 9.0 | 10.0 | +--------+------+------+------+------+-------+-------+-------+-------+-------+-------+-------+-------+ + |=78.1=|=82.0=|=89.5=|=98.9=|=105.0=|=113.2=|=120.8=|=130.0=|=162.8=|=216.0=|=270.= |=323.= | + 3" | 13.6 | 14.2 | 14.8 | 15.3 | 15.9 | 16.5 | 17.1 | 17.7 | 20.6 | 23.5 | 26.5 | 29.5 | + |=52.3=|=57.0=|=61.5=|=68.0=| =72.5=| =78.2=| =83.1=| =89.5=|=121.= |=155.= |=198.= |=242.= | + 4" | 24.1 | 25.1 | 26.2 | 27.2 | 28.3 | 29.3 | 30.4 | 31.5 | 36.6 | 41.9 | 47.2 | 52.4 | + |=39.2=|=42.3=|=46.0=|=49.8=| =53.5=| =58.0=| =62.0=| =67.0=| =89.= |=118.= |=148.= |=182.= | + 5" | 37.6 | 39.2 | 40.9 | 42.5 | 44.1 | 45.8 | 47.5 | 49.1 | 57.1 | 65.4 | 73.7 | 82.0 | + |=30.6=|=33.1=|=35.6=|=39.0=| =41.6=| =44.6=| =48.0=| =51.6=| =69.0=| =89.0=|=114.= |=140.= | + 6" | 54.1 | 56.5 | 58.9 | 61.2 | 63.6 | 65.9 | 68.3 | 70.7 | 82.4 | 94.3 | 106 | 118 | + |=25.1=|=27.3=|=29.5=|=32.0=| =34.5=| =37.1=| =40.0=| =43.0=| =58.0=| =75.0=| =95.0=|=116.= | + 7" | 73.7 | 76.9 | 80.2 | 83.3 | 86.6 | 89.8 | 93.0 | 96.2 | 112 | 128 | 145 | 161 | + |=20.0=|=22.5=|=24.9=|=27.0=| =28.8=| =30.6=| =32.8=| =35.5=| =47.5=| =61.2=| =78.6=| =95.1=| + 8" | 96.3 |101 |105 |109 | 113 | 117 | 121 | 125 | 146 | 168 | 189 | 210 | + |=17.1=|=19.2=|=21.0=|=22.9=| =24.6=| =26.2=| =28.0=| =30.1=| =40.1=| =52.1=| =66.6=| =82.0=| + 9" |122 |127 |132 |138 | 143 | 148 | 154 | 159 | 185 | 212 | 238 | 265 | + |=14.8=|=16.7=|=17.9=|=19.9=| =21.0=| =22.7=| =24.3=| =25.9=| =34.8=| =45.9=| =58.0=| =70.1=| + 10" |150 |157 |163 |170 | 177 | 183 | 190 | 196 | 229 | 261 | 295 | 327 | + |=13.0=|=14.7=|=15.9=|=17.1=| =18.2=| =20.1=| =21.3=| =22.6=| =30.7=| =40.0=| =50.8=| =62.0=| + 11" |182 |190 |198 |206 | 214 | 222 | 229 | 237 | 277 | 316 | 356 | 396 | + |=11.6=|=13.0=|=14.0=|=15.1=| =16.1=| =17.8=| =19.1=| =20.2=| =27.1=| =35.9=| =45.4=| =55.9=| + 12" |217 |226 |235 |245 | 254 | 264 | 273 | 283 | 330 | 377 | 425 | 472 | +--------+---------+----------+------+-------+-------+-------+-------+-------+-------+-------+-------+ + + EXAMPLE + + Assume the surveyed head as 240 feet, the water quantity as 207 + cubic feet per minute and a pipe line 12 inches in diameter 900 feet + long. To ascertain the friction loss, refer to column of pipe + diameter and follow across the column for 12 inches diameter to the + quantity, 207 cubic feet per minute. The heavy-faced figures above + 207 indicate that the loss per 1000 feet of pipe length is 11 feet. + Therefore, since the pipe in the example is 900 feet long, the loss + will be + + 11.' × 900/1000 or 9.9 feet, and the effective head will be + 240' - 9.9' = 230.1' + + +Steel tubing for supply pipes, from 3 to 12 inches in diameter is +listed at from 20 cents to $1.50 a foot, according to the diameter and +thickness of the material. Discounts on these prices will vary from 25 +to 50 per cent. The farmer can cut down the cost of this pipe by +conveying his supply water from its natural source to a pond, by means +of an open race, or a wooden flume. An ingenious mechanic can even +construct his own pipe out of wood, though figuring labor and +materials, it is doubtful if anything would be saved over a riveted +steel pipe, purchased at the regular price. This pipe, leading from +the pond, or forebay, to the water wheel, should be kept as short as +possible; at the same time, the fall should not be too sharp. An angle +of 30° will be found very satisfactory, although pipe is frequently +laid at angles up to 50°. + + +_Other Types of Impulse Wheels_ + +In recent years more efficient forms of the old-fashioned overshoot, +pitch-back breast, and undershoot wheels have been developed, by +substituting steel or other metal for wood, and altering the shape of +the buckets to make better use of the power of falling water. + +In some forms of overshoot wheels, an efficiency of over 90 per cent +is claimed by manufacturers; and this type offers the additional +advantage of utilizing small quantities of water, as well as being +efficient under varying quantities of water. They utilize the falling +weight of water, although by giving the water momentum at the point of +delivery, by means of the proper fall, impulse too is utilized in some +measure. The modern steel overshoot wheel receives water in its +buckets from a spout set a few degrees back of dead center; and its +buckets are so shaped that the water is retained a full +half-revolution of the wheel. The old-style overshoot wheel was +inefficient principally because the buckets began emptying themselves +at the end of a quarter-revolution. Another advantage claimed for +these wheels over the old style is that, being made of thin metal, +their buckets attain the temperature of the water itself, thus +reducing the danger of freezing to a minimum. They are manufactured in +sizes from 6 feet in diameter to upwards of fifty feet; and with +buckets of from 6 inches to 10 feet in width. In practice it is usual +to deliver water to the buckets by means of a trough or pipe, through +a suitable spout and gate, at a point two feet above the crown of the +wheel. For this reason, the diameter of the wheel corresponds very +closely to the head in feet. + + +_The Reaction Turbine_ + +The reaction turbine is best adapted to low heads, with a large supply +of water. It is not advisable, under ordinary circumstances, to use it +under heads exceeding 100 feet, as its speed is then excessive. It +may be used under falls as low as two feet. Five thousand cubic feet +of water a minute would give approximately 14 actual horsepower under +such a head. A sluggish creek that flows in large volume could thus be +utilized for power with the reaction turbine, whereas it would be +useless with an impulse wheel. Falls of from five to fifteen feet are +to be found on thousands of farm streams, and the reaction turbine is +admirably adapted to them. + +Reaction turbines consist of an iron "runner" which is in effect a +rotary fan, the pressure and momentum of the column of water pressing +on the slanted blades giving it motion and power. These wheels are +manufactured in a great variety of forms and sizes; and are to be +purchased either as the runner (set in bearings) alone, or as a runner +enclosed in an iron case. In case the runner alone is purchased, the +owner must enclose it, either with iron or wood. They vary in price +according to size, and the means by which the flow of water is +controlled. A simple 12-inch reaction turbine wheel, such as would be +suitable for many power plants can be had for $75. A twelve-inch +wheel, using 18 or 20 square inches of water, would generate about +7-1/2 horsepower under a 20-foot head, with 268 cubic feet of water a +minute. Under a 30-foot head, and with 330 cubic feet of water such a +wheel will give 14 horsepower. A 36-inch wheel, under a 5-foot head, +would use 2,000 cubic feet of water, and give 14 horsepower. Under a +30-foot head, this same wheel, using 4,900 cubic feet of water a +minute, would develop over 200 horsepower. If the farmer is confronted +by the situation of a great deal of water and small head, a large +wheel would be necessary. Thus he could secure 35 horsepower with only +a 3-foot head, providing his water supply is equal to the draft of +8,300 cubic feet a minute. + +From these sample figures, it will be seen that the reaction turbine +will meet the requirements of widely varying conditions up to, say a +head of 100 feet. The farmer prospector should measure first the +quantity of water to be depended on, and then the number of feet fall +to be had. The higher the fall, with certain limits, the smaller the +expense of installation, and the less water required. When he has +determined _quantity_ and _head_, the catalogue of a reputable +manufacturer will supply him with what information is necessary to +decide on the style and size wheel he should install. In the older +settled communities, especially in New England, a farmer should be +able to pick up a second-hand turbine, at half the price asked for a +new one; and since these wheels do not depreciate rapidly, it would +serve his purpose as well, in most cases, as a new one. + +[Illustration: A typical vertical turbine] + +Reaction turbines may be either horizontal or vertical. If they are +vertical, it is necessary to connect them to the main shaft by means +of a set of bevel gears. These gears should be substantially large, +and if the teeth are of hard wood (set in such a manner that they can +be replaced when worn) they will be found more satisfactory than if of +cast or cut metal. + +[Illustration: Two wheels on a horizontal shaft + +(Courtesy of the C. P. Bradway Company, West Stafford, Conn.)] + +The horizontal turbine is keyed to its shaft, like the impulse wheel, +so that the wheel shaft itself is used for driving, without gears or a +quarter-turn belt. (The latter is to be avoided, wherever possible.) +There are many forms of horizontal turbines; they are to be had of the +duplex type, that is, two wheels on one shaft. These are arranged so +that either wheel may be run separately, or both together, thus +permitting one to take advantage of the seasonal fluctuation in water +supply. A convenient form of these wheels includes draft tubes, by +which the wheel may be set several feet above the tailrace, and the +advantage of this additional fall still be preserved. In this case the +draft tube must be airtight so as to form suction, when filled with +escaping water, and should be proportioned to the size of the wheel. +Theoretically these draft tubes might be 34 feet long, but in practice +it has been found that they should not exceed 10 or 12 feet under +ordinary circumstances. They permit the wheel to be installed on the +main floor of the power station, with the escape below, instead of +being set just above the tailrace level itself, as is the case when +draft tubes are not used. + +Reaction turbines when working under a variable load require water +governors (like impulse wheels) although where the supply of water is +large, and the proportion of power between water wheel and dynamo is +liberal--say two to one, or more--this necessity is greatly reduced. +Reaction wheels as a rule govern themselves better than impulse +wheels, due both to the fact that they use more water, and that they +operate in a small airtight case. The centrifugal ball governor is the +type usually used with reaction wheels as well as with impulse wheels. +This subject will be discussed more fully later. + + +_Installing a Power Plant_ + +In developing a power prospect, the dam itself is usually not the site +of the power plant. In fact, because of danger from flood water and +ice, it is better to locate it in a more protected spot, leading the +water to the wheel by means of a race and flume. + +[Illustration: Bird's-eye view of a developed water-power plant] + +A typical crib dam, filled with stone, is shown in section in the +diagram, and the half-tone illustration shows such a dam in course of +construction. The first bed of timbers should be laid on hard-pan or +solid rock in the bed of the stream parallel to its flow. The second +course, across the stream, is then begun, being spiked home by means +of rods cut to length and sharpened by the local blacksmith, from +3/4-inch Norway iron. Hemlock logs are suitable for building the crib; +and as the timbers are finally laid, it should be filled in and made +solid with boulders. This filling in should proceed section by +section, as the planking goes forward, otherwise there will be no +escape for the water of the stream, until it rises and spills over +the top timbers. The planking should be of two-inch chestnut, spiked +home with 60 penny wire spikes. When the last section of the crib is +filled with boulders and the water rises, the remaining planks may be +spiked home with the aid of an iron pipe in which to drive the spike +by means of a plunger of iron long enough to reach above the level of +the water. When the planking is completed, the dam should be well +gravelled, to within a foot or two of its crest. Such dams are +substantial, easily made with the aid of unskilled labor, and the +materials are to be had on the average farm with the exception of the +hardware. + +[Illustration: Cross-section of a rock and timber dam] + +This dam forms a pond from which the race draws its supply of water +for the wheel. It also serves as a spillway over which the surplus +water escapes. The race should enter the pond at some convenient +point, and should be protected at or near its point of entrance by a +bulkhead containing a gate, so that the supply of water may be cut off +from the race and wheel readily. The lay of the land will determine +the length and course of the race. The object of the race is to secure +the required head by carrying a portion of the available water to a +point where it can escape, by a fall of say 30° to the tailrace. It +may be feasible to carry the race in a line almost at right angles to +the stream itself, or, again, it may be necessary to parallel the +stream. If the lay of the land is favorable, the race may be dug to a +distance of a rod or so inshore, and then be permitted to cut its own +course along the bank, preventing the water escaping back to the river +or brook before the site of the power plant is reached, by building +suitable retaining embankments. The race should be of ample size for +conveying the water required without too much friction. It should end +in a flume constructed stoutly of timbers. It is from this flume that +the penstock draws water for the wheel. When the wheel gate is closed +the water in the mill pond behind the dam, and in the flume itself +should maintain an approximate level. Any surplus flow is permitted to +escape over flushboards in the flume; these same flushboards maintain +a constant head when the wheel is in operation by carrying off what +little surplus water the race delivers from the pond. + +[Illustration: Detail of bulkhead gate] + +At some point in the race or flume, the flow should be protected from +leaves and other trash by means of a rack. This rack is best made of +1/4 or 1/2-inch battens from 1-1/2 to 3 inches in width, bolted +together on their flat faces and separated a distance equal to the +thickness of the battens by means of iron washers. This rack will +accumulate leaves and trash, varying with the time of year and should +be kept clean, so as not to cut down the supply of water needed by the +wheel. + +The penstock, or pipe conveying water from the flume to the wheel, +should be constructed of liberal size, and substantially, of two-inch +chestnut planking, with joints caulked with oakum, and the whole well +bound together to resist the pressure of the water. Means should be +provided near the bottom for an opening through which to remove any +obstructions that may by accident pass by the rack. Many wheels have +plates provided in their cases for this purpose. + +The tailrace should be provided with enough fall to carry the escaping +water back to the main stream, without backing up on the wheel itself +and thus cutting down the head. + +It is impossible to make any estimates of the cost of such a +water-power plant. The labor required will in most instances be +supplied by the farmer himself, his sons, and his help, during times +when farm operations are slack. + + +_Water Rights of the Farmer_ + +The farmer owns the bed of every stream not navigable, lying within +the boundary lines of the farm; and his right to divert and make use +of the water of such streams is determined in most states by common +law. In the dry-land states where water is scarce and is valuable for +irrigation, a special set of statutes has sprung up with the +development of irrigation in this country. + +A stream on the farm is either public or private; its being navigable +or "floatable" (suitable for floating logs) determining which. Water +rights are termed in law "riparian" rights, and land is riparian only +when water flows over it or along its borders. + +Green (Law for the American Farmer) says: + +"Water is the common and equal property of every one through whose +land it flows, and the right of each land-owner to use and consume it +without destroying, or unreasonably impairing the rights of others, is +the same. An owner of land bordering on a running stream has the right +to have its waters flow naturally, and none can lawfully divert them +without his consent. Each riparian proprietor has an equal right with +all the others to have the stream flow in its natural way without +substantial reduction in volume, or deterioration in quality, subject +to a proper and reasonable use of its waters for domestic, +agricultural and manufacturing purposes, and he is entitled to use it +himself for such purposes, but in doing so must not substantially +injure others. In addition to the right of drawing water for the +purposes just mentioned, a riparian proprietor, if he duly regards the +rights of others, and does not unreasonably deplete the supply, has +also the right to take the water for some other proper uses." + +Thus, the farmer who seeks to develop water-power from a stream +flowing across his own land, has the right to divert such a stream +from its natural channel--providing it is not a navigable or floatable +stream--but in so doing, he must return it to its own channel for +lower riparian owners. The generation of water-power does not pollute +the water, nor does it diminish the water in quantity, therefore the +farmer is infringing on no other owner's rights in using the water for +such a purpose. + +When a stream is a dividing line between two farms, as is frequently +the case, each proprietor owns to the middle of the stream and +controls its banks. Therefore to erect a dam across such a private +stream and divert all or a part of the water for power purposes, +requires the consent of the neighboring owner. The owner of the dam is +responsible for damage due to flooding, to upstream riparian owners. + + + + +PART II + +ELECTRICITY + + + + +CHAPTER V + +THE DYNAMO; WHAT IT DOES, AND HOW + + Electricity compared to the heat and light of the Sun--The simple + dynamo--The amount of electric energy a dynamo will generate--The + modern dynamo--Measuring power in terms of electricity--The + volt--The ampere--The ohm--The watt and the kilowatt--Ohm's Law of + the electric circuit, and some examples of its application--Direct + current, and alternating current--Three types of direct-current + dynamos: series, shunt, and compound. + + +What a farmer really does in generating electricity from water that +would otherwise run to waste in his brook, is to install a private Sun +of his own--which is on duty not merely in daylight, but twenty-four +hours a day; a private Sun which is under such simple control that it +shines or provides heat and power, when and where wanted, simply by +touching a button. + +This is not a mere fanciful statement. When you come to look into it +you find that electricity actually is the life-giving power of the +Sun's rays, so transformed that it can be handily conveyed from place +to place by means of wires, and controlled by mechanical devices as +simple as the spigot that drains a cask. + +Nature has the habit of traveling in circles. Sometimes these circles +are so big that the part of them we see looks like a straight line, +but it is not. Even parallel lines, according to the mathematicians, +"meet in infinity." Take the instance of the water wheel which the +farmer has installed under the fall of his brook. The power which +turns the wheel has the strength of many horses. It is there in a +handy place for use, because the Sun brought it there. The Sun, by its +heat, lifted the water from sea-level, to the pond where we find +it--and we cannot get any more power out of this water by means of a +turbine using its pressure and momentum in falling, than the Sun +itself expended in raising the water against the force of gravity. + +Once we have installed the wheel to change the energy of falling water +into mechanical power, the task of the dynamo is to turn this +mechanical power into another mode of motion--electricity. And the +task of electricity is to change this mode of motion back into the +original heat and light of the Sun--which started the circle in the +beginning. + +Astronomers refer to the Sun as "he" and "him" and they spell his name +with a capital letter, to show that he occupies the center of our +small neighborhood of the universe at all times. + + +_Magnets and Magnetism_ + +The dynamo is a mechanical engine, like the steam engine, the water +turbine or the gas engine; and it converts the mechanical motion of +the driven wheel into electrical motion, with the aid of a magnet. +Many scientists say that the full circle of energy that keeps the +world spinning, grows crops, and paints the sky with the Aurora +Borealis, begins and ends with magnetism--that the sun's rays are +magnetic rays. Magnetism is the force that keeps the compass needle +pointing north and south. Take a steel rod and hold it along the +north and south line, slightly inclined towards the earth, and strike +it a sharp blow with a hammer, and it becomes a magnet--feeble, it is +true, but still a magnet. + +Take a wire connected with a common dry battery and hold a compass +needle under it and the needle will immediately turn around and point +directly across the wire, showing that the wire possesses magnetism +encircling it in invisible lines, stronger than the magnetism of the +earth. + +[Illustration: (_Courtesy of the Crocker-Wheeler Company_) + +A direct-current dynamo or motor, showing details of construction] + +Insulate this wire by covering it with cotton thread, and wind it +closely on a spool. Connect the two loose ends to a dry battery, and +you will find that you have multiplied the magnetic strength of a +single loop of wire by the number of turns on the spool--concentrated +all the magnetism of the length of that wire into a small space. Put +an iron core in the middle of this spool and the magnet seems still +more powerful. Lines of force which otherwise would escape in great +circles into space, are now concentrated in the iron. The iron core +is a magnet. Shut off the current from the battery and the iron is +still a magnet--weak, true, but it will always retain a small portion +of its magnetism. Soft iron retains very little of its magnetism. Hard +steel retains a great deal, and for this reason steel is used for +permanent magnets, of the horseshoe type so familiar. + + +_A Simple Dynamo_ + +A dynamo consists, first, of a number of such magnets, wound with +insulated wire. Their iron cores point towards the center of a circle +like the spokes of a wheel; and their curved inner faces form a circle +in which a spool, wound with wire in another way, may be spun by the +water wheel. + +Now take a piece of copper wire and make a loop of it. Pass one side +of this loop in front of an electric magnet. + +As the wire you hold in your hands passes the iron face of the magnet, +a wave of energy that is called electricity flows around this loop at +the rate of 186,000 miles a second--the same speed as light comes to +us from the sun. As you move the wire away from the magnet, a second +wave starts through the wire, flowing in the opposite direction. You +can prove this by holding a compass needle under the wire and see it +wag first in one direction, then in another. + +[Illustration: A wire "cutting" the lines of force of an +electro-magnet] + +This is a simple dynamo. A wire "cutting" the invisible lines of +force, that a magnet is spraying out into the air, becomes +"electrified." Why this is true, no one has ever been able to explain. + +The amount of electricity--its capacity for work--which you have +generated with the magnet and wire, does not depend alone on the +pulling power of that simple magnet. Let us say the magnet is very +weak--has not enough power to lift one ounce of iron. Nevertheless, +if you possessed the strength of Hercules, and could pass that wire +through the field of force of the magnet many thousands of times a +second, you would generate enough electricity in the wire to cause the +wire to melt in your hands from heat. + +[Illustration: Cross-section of an armature revolving in its field] + +[Illustration: Forms of annealed steel discs used in armature +construction] + +This experiment gives the theory of the dynamo. Instead of passing +only one wire through the field of force of a magnet, we have hundreds +bound lengthwise on a revolving drum called an armature. Instead of +one magnetic pole in a dynamo we have two, or four, or twenty +according to the work the machine is designed for--always in pairs, a +North pole next to a South pole, so that the lines of force may flow +out of one and into another, instead of escaping in the surrounding +air. If you could see these lines of force, they would appear in +countless numbers issuing from each pole face of the field magnets, +pressing against the revolving drum like hair brush bristles--trying +to hold it back. This drum, in practice, is built up of discs of +annealed steel, and the wires extending lengthwise on its face are +held in place by slots to prevent them from flying off when the drum +is whirled at high speed. The drum does not touch the face of the +magnets, but revolves in an air space. If we give the electric +impulses generated in these wires a chance to flow in a circuit--flow +out of one end of the wires, and in at the other, the drum will +require more and more power to turn it, in proportion to the amount of +electricity we permit to flow. Thus, if one electric light is turned +on, the drum will press back with a certain strength on the water +wheel; if one hundred lights are turned on it will press back one +hundred times as much. Providing there is enough power in the water +wheel to continue turning the drum at its predetermined speed, the +dynamo will keep on giving more and more electricity if asked to, +until it finally destroys itself by fire. You cannot take more power, +in terms of electricity, out of a dynamo that you put into it, in +terms of mechanical motion. In fact, to insure flexibility and +constant speed at all loads, it is customary to provide twice as much +water wheel, or engine, power as the electrical rating of the dynamo. + +[Illustration: An armature partly wound, showing slots and commutator] + +We have seen that a water wheel is 85 per cent efficient under ideal +conditions. A dynamo's efficiency in translating mechanical motion +into electricity, varies with the type of machine and its size. The +largest machines attain as high as 90 per cent efficiency; the +smallest ones run as low as 40 per cent. + + +_Measuring Electric Power_ + +The amount of electricity any given dynamo can generate depends, +generally speaking, on two factors, i. e., (1) the power of the water +wheel, or other mechanical engine that turns the armature; and (2) the +size (carrying capacity) of the wires on this drum. + +Strength, of electricity, is measured in _amperes_. An ampere of +electricity is the unit of the rate of flow and may be likened to a +gallon of water per minute. + +In surveying for water-power, in Chapter III, we found that the +number of gallons or cubic feet of water alone did not determine the +amount of power. We found that the number of gallons or cubic feet +multiplied by the distance in feet it falls in a given time, was the +determining factor--pounds (quantity) multiplied by feet per +second--(velocity). + +[Illustration: Showing the analogy of water to volts and amperes of +electricity] + +The same is true in figuring the power of electricity. We multiply the +_amperes_ by the number of electric impulses that are created in the +wire in the course of one second. The unit of velocity, or pressure of +the electric current is called a _volt_. Voltage is the pressure which +causes electricity to flow. A volt may be likened to the velocity in +feet per second of water in falling past a certain point. If you +think a moment you will see that this has nothing to do with quantity. +A pin-hole stream of water under 40 pounds pressure has the same +velocity as water coming from a nozzle as big as a barrel, under the +same pressure. So with electricity under the pressure of one volt or +one hundred volts. + +One volt is said to consist of a succession of impulses caused by _one +wire cutting 100,000,000 lines of magnetic force in one second_. Thus, +if the strength of a magnet consisted of one line of force, to create +the pressure of one volt we would have to "cut" that line of force +100,000,000 times a second, with one wire; or 100,000 times a second +with one thousand wires. Or, if a magnet could be made with +100,000,000 lines of force, a single wire cutting those lines once in +a second would create one volt pressure. In actual practice, field +magnets of dynamos are worked at densities up to and over 100,000 +lines of force to the square inch, and armatures contain several +hundred conductors to "cut" these magnetic lines. The voltage then +depends on the speed at which the armature is driven. In machines for +isolated plants, it will be found that the speed varies from 400 +revolutions per minute, to 1,800, according to the design of dynamo +used. + +[Illustration: Pressure determines volume of flow in a given time] + +Multiplying amperes (strength) by volts (pressure), gives us _watts_ +(power). Seven hundred and forty-six watts of electrical energy is +equal to one horsepower of mechanical energy--will do the same work. +Thus an electric current under a pressure of 100 volts, and a density +of 7.46 amperes, is one horsepower; as is 74.6 amperes, at 10 volts +pressure; or 746 amperes at one volt pressure. For convenience (as a +watt is a small quantity) electricity is measured in _kilowatts_, or +1,000 watts. Since 746 watts is one horsepower, 1,000 watts or one +kilowatt is 1.34 horsepower. The work of such a current for one hour +is called a _kilowatt-hour_, and in our cities, where electricity is +generated from steam, the retail price of a kilowatt-hour varies from +10 to 15 cents. + +Now as to how electricity may be controlled, so that a dynamo will not +burn itself up when it begins to generate. + +Again we come back to the analogy of water. The amount of water that +passes through a pipe in any given time, depends on the size of the +pipe, if the pressure is maintained uniform. In other words the +_resistance_ of the pipe to the flow of water determines the amount. +If the pipe be the size of a pin-hole, a very small amount of water +will escape. If the pipe is as big around as a barrel, a large amount +will force its way through. So with electricity. Resistance, +introduced in the electric circuit, controls the amount of current +that flows. A wire as fine as a hair will permit only a small quantity +to pass, under a given pressure. A wire as big as one's thumb will +permit a correspondingly greater quantity to pass, the pressure +remaining the same. The unit of electrical resistance is called the +_ohm_--named after a man, as are all electrical units. + + +_Ohm's Law_ + +The _ohm_ is that amount of _resistance_ that will permit the passage +of _one ampere_, under the pressure of _one volt_. It would take two +volts to force two amperes through one ohm; or 100 volts to force 100 +amperes through the resistance of one ohm. From this we have Ohm's +Law, a simple formula which is the beginning and end of all electric +computations the farmer will have to make in installing his +water-power electric plant. Ohm's Law tells us that the density of +current (amperes) that can pass through a given resistance in ohms (a +wire, a lamp, or an electric stove) equals _volts_ divided by +_ohms_--or _pressure_ divided by _resistance_. This formula may be +written in three ways, thus: + +C = E/R, or R = E/C or, E = C × R. Or to express the same thing in +words, _current_ equals _volts_ divided by _ohms_; _ohms_ equals +_volts_ divided by _current_; or _volts_ equals _current_ multiplied +by _ohms_. So, with any two of these three determining factors known, +we can find the third. As we have said, this simple law is the +beginning and end of ordinary calculations as to electric current, and +it should be thoroughly understood by any farmer who essays to be his +own electrical engineer. Once understood and applied, the problem of +the control of the electric current becomes simple a b c. + + +_Examples of Ohm's Law_ + +Let us illustrate its application by an example. The water wheel is +started and is spinning the dynamo at its rated speed, say 1,500 +r.p.m. Two heavy wires, leading from brushes which collect electricity +from the revolving armature, are led, by suitable insulated supports +to the switchboard, and fastened there. They do not touch each other. +Dynamo mains must not be permitted to touch each other _under any +conditions_. They are separated by say four inches of air. Dry air is +a very poor conductor of electricity. Let us say, for the example, +that dry air has a resistance to the flow of an electric current, of +1,000,000 ohms to the inch--that would be 4,000,000 ohms. How much +electricity is being permitted to escape from the armature of this +110-volt dynamo, when the mains are separated by four inches of dry +air? Apply Ohm's law, C equals E divided by R. E, in this case is 110; +R is 4,000,000; therefore C (amperes) equals 110/4,000,000--an +infinitesimal amount--about .0000277 ampere. + +Let us say that instead of separating these two mains by air we +separated them by the human body--that a man took hold of the bare +wires, one in each hand. The resistance of the human body varies from +5,000 to 10,000 ohms. In that case C (amperes) equals 110/5,000, or +110/10,000--about 1/50th, or 1/100th of an ampere. This illustrates +why an electric current of 110 volts pressure is not fatal to human +beings, under ordinary circumstances. The body offers too much +resistance. But, if the volts were 1,100 instead of the usual 110 used +in commercial and private plants for domestic use, the value of C, by +this formula at 5,000 ohms, would be nearly 1/5th ampere. To drive +1/5th ampere of electricity through the human body would be fatal in +many instances. The higher the voltage, the more dangerous the +current. In large water-power installations in the Far West, where the +current must be transmitted over long distances to the spot where it +is to be used, it is occasionally generated at a pressure of 150,000 +volts. Needless to say, contact with such wires means instant death. +Before being used for commercial or domestic purposes, in such cases, +the voltage is "stepped down" to safe pressures--to 110, or to 220, or +to 550 volts--always depending on the use made of it. + +Now, if instead of interposing four inches of air, or the human body, +between the mains of our 110-volt dynamo, we connected an incandescent +lamp across the mains, how much electricity would flow from the +generator? An incandescent lamp consists of a vacuum bulb of glass, in +which is mounted a slender thread of carbonized fibre, or fine +tungsten wire. To complete a circuit, the current must flow through +this wire or filament. In flowing through it, the electric current +turns the wire or filament white hot--incandescent--and thus turns +electricity back into light, with a small loss in heat. In an ordinary +16 candlepower carbon lamp, the resistance of this filament is 220 +ohms. Therefore the amount of current that a 110-volt generator can +force through that filament is 110/220, or 1/2 ampere. + +[Illustration: Armature and field coils of a direct current dynamo] + +One hundred lamps would provide 100 paths of 220 ohms resistance each +to carry current, and the amount required to light 100 such lamps +would be 100 × 1/2 or 50 amperes. Every electrical device--a lamp, a +stove, an iron, a motor, etc.,--must, by regulations of the Fire +Underwriters' Board be plainly marked with the voltage of the current +for which it is designed and the amount of current it will consume. +This is usually done by indicating its capacity in watts, which as we +have seen, means volts times amperes, and from this one can figure +ohms, by the above formulas. + + +_A Short Circuit_ + +We said a few paragraphs back that under no conditions must two bare +wires leading from electric mains be permitted to touch each other, +without some form of resistance being interposed in the form of lamps, +or other devices. Let us see what would happen if two such bare wires +did touch each other. Our dynamo as we discover by reading its plate, +is rated to deliver 50 amperes, let us say, at 110 volts pressure. +Modern dynamos are rated liberally, and can stand 100% overload for +short periods of time, without dangerous overheating. Let us say that +the mains conveying current from the armature to the switchboard are +five feet long, and of No. 2 B. & S. gauge copper wire, a size which +will carry 50 amperes without heating appreciably. The resistance of +this 10 feet of No. 2 copper wire, is, as we find by consulting a wire +table, .001560 ohms. If we touch the ends of these two five-foot wires +together, we instantly open a clear path for the flow of electric +current, limited only by the carrying capacity of the wire and the +back pressure of .001560 ohms resistance. Using Ohm's Law, C equals E +divided by R, we find that C (amperes) equals 110/.001560 or _70,515 +amperes_! + +[Illustration: A direct current dynamo] + +Unless this dynamo were properly protected, the effect of such a +catastrophe would be immediate and probably irreparable. In effect, it +would be suddenly exerting a force of nearly 10,000 horsepower against +the little 10 horsepower water wheel that is driving this dynamo. The +mildest thing that could happen would be to melt the feed-wire or to +snap the driving belt, in which latter case the dynamo would come to a +stop. If by any chance the little water wheel was given a chance to +maintain itself against the blow for an instant, the dynamo, rated at +50 amperes, would do its best to deliver the 70,515 amperes you called +for--and the result would be a puff of smoke, and a ruined dynamo. +This is called a "short circuit"--one of the first "don'ts" in +handling electricity. + +As a matter of fact every dynamo is protected against such a calamity +by means of safety devices, which will be described in a later +chapter--because no matter how careful a person may be, a partial +short circuit is apt to occur. Happily, guarding against its +disastrous effects is one of the simplest problems in connection with +the electric plant. + + +_Direct Current and Alternating Current_ + +When one has mastered the simple Ohm's Law of the electric circuit, +the next step is to determine what type of electrical generator is +best suited to the requirements of a farm plant. + +In the first place, electric current is divided into two classes of +interest here--_alternating_, and _direct_. + +We have seen that when a wire is moved through the field of a magnet, +there is induced in it two pulsations--first in one direction, then in +another. This is an _alternating_ current, so called because it +changes its direction. If, with our armature containing hundreds of +wires to "cut" the lines of force of a group of magnets, we connected +the beginning of each wire with one copper ring, and the end of each +wire with another copper ring, we would have what is called an +_alternating-current_ dynamo. Simply by pressing a strap of flexible +copper against each revolving copper ring, we would gather the sum of +the current of these conductors. Its course would be represented by +the curved line in the diagram, one loop on each side of the middle +line (which represents time) would be a _cycle_. The number of +_cycles_ to the second depends on the speed of the armature; in +ordinary practice it is usually twenty-five or sixty. Alternating +current has many advantages, which however, do not concern us here. +Except under very rare conditions, a farmer installing his own plant +should not use this type of machine. + +[Illustration: Diagram of alternating and direct current] + +If, however, instead of gathering all the current with brushes bearing +on two copper rings, we collected all the current traveling in one +direction, on one set of brushes--and all the current traveling in the +other direction on another set of brushes,--we would straighten out +this current, make it all travel in one direction. Then we would have +a _direct current_. A direct current dynamo, the type generally used +in private plants, does this. Instead of having two copper rings for +collecting the current, it has a single ring, made up of segments of +copper bound together, but insulated from each other, one segment for +each set of conductors on the armature. This ring of many segments, is +called a _commutator_, because it commutates, or changes, the +direction of the electric impulses, and delivers them all in one +direction. In effect, it is like the connecting rod of a steam engine +that straightens out the back-and-forth motion of the piston in the +steam cylinder and delivers the motion to a wheel running in one +direction. + +Such a current, flowing through a coil of wire would make a magnet, +one end of which would always be the north end, and the other end the +south end. An alternating current, on the other hand, flowing through +a coil of wire, would make a magnet that changed its poles with each +half-cycle. It would no sooner begin to pull another magnet to it, +than it would change about and push the other magnet away from it, and +so on, as long as it continued to flow. This is one reason why a +direct current dynamo is used for small plants. Alternating current +will light the same lamps and heat the same irons as a direct current; +but for electric power it requires a different type of motor. + + +_Types of Direct Current Dynamos_ + +Just as electrical generators are divided into two classes, +alternating and direct, so direct current machines are divided into +three classes, according to the manner in which their output, in +amperes and volts, is regulated. They differ as to the manner in which +their field magnets (in whose field of force the armature spins) are +excited, or made magnetic. They are called _series_, _shunt_, and +_compound_ machines. + + +_The Series Dynamo_ + +By referring to the diagram, it will be seen that the current of a +_series_ dynamo issues from the armature mains, and passes through the +coils of the field magnets before passing into the external circuit to +do its work. The residual magnetism, or the magnetism left in the +iron cores of the field magnets from its last charge, provides the +initial excitation, when the machine is started. As the resistance of +the external circuit is lowered, by turning on more and more lights, +more and more current flows from the armature, through the field +magnets. Each time the resistance is lowered, therefore, the current +passing through the field magnets becomes more dense in amperes, and +makes the field magnets correspondingly stronger. + +We have seen that the voltage depends on the number of lines of +magnetic force cut by the armature conductors in a given time. If the +speed remains constant then, and the magnets grow stronger and +stronger, the voltage will rise in a straight line. When no current is +drawn, it is 0; at full load, it may be 100 volts, or 500, or 1,000 +according to the machine. This type of machine is used only in street +lighting, in cities, with the lights connected in "series," or one +after another on the same wire, the last lamp finally returning the +wire to the machine to complete the circuit. This type of dynamo has +gained the name for itself of "mankiller," as its voltage becomes +enormous at full load. It is unsuitable, in every respect, for the +farm plant. Its field coils consist of a few turns of very heavy wire, +enough to carry all the current of the external circuit, without +heating. + +[Illustration: Connections of a series dynamo] + + +_The Shunt Dynamo_ + +The shunt dynamo, on the other hand, has field coils connected +directly _across_ the circuit, from one wire to another, instead of in +"series." These coils consist of a great many turns of very fine wire, +thus introducing _resistance_ into the circuit, which limits the +amount of current (amperes) that can be forced through them at any +given voltage. As a shunt dynamo is brought up to its rated speed, its +voltage gradually rises until a condition of balance occurs between +the field coils and the armature. There it remains constant. When +resistance on the external circuit is lowered, by means of turning on +lamps or other devices, the current from the armature increases in +working power, by increasing its amperes. Its voltage remains +stationary; and, since the resistance of its field coils never +changes, the magnets do not vary in strength. + +[Illustration: Connections of a shunt dynamo] + +The objection to this type of machine for a farm plant is that, in +practice, the armature begins to exercise a de-magnetizing effect on +the field magnets after a certain point is reached--weakens them; +consequently the voltage begins to fall. The voltage of a shunt dynamo +begins to fall after half-load is reached; and at full load, it has +fallen possibly 20 per cent. A rheostat, or resistance box on the +switchboard, makes it possible to cut out or switch in additional +resistance in the field coils, thus varying the strength of the field +coils, within a limit of say 15 per cent, to keep the voltage +constant. This, however, requires a constant attendance on the +machine. If the voltage were set right for 10 lights, the lights would +grow dim when 50 lights were turned on; and if it were adjusted for 50 +lights, the voltage would be too high for only ten lights--would cause +them to "burn out." + +Shunt dynamos are used for charging storage batteries, and are +satisfactory for direct service only when an attendant is constantly +at hand to regulate them. + + +_The Compound Dynamo_ + +The ideal between these two conditions would be a compromise, which +included the characteristics of both _series_ and _shunt_ effects. +That is exactly what the _compound_ dynamo effects. + +A compound dynamo is a shunt dynamo with just enough series turns on +its field coils, to counteract the de-magnetizing effect of the +armature at full load. A machine can be designed to make the voltage +rise gradually, or swiftly, by combining the two systems. For country +homes, the best combination is a machine that will keep the voltage +constant from no load to full load. A so-called _flat-compounded_ +machine does this. In actual practice, this voltage rises slightly at +the half-load line--only two or three volts, which will not damage the +lamps in a 110-volt circuit. + +The compound dynamo is therefore self-regulating, and requires no +attention, except as to lubrication, and the incidental care given to +any piece of machinery. Any shunt dynamo can be made into a compound +dynamo, by winding a few turns of heavy insulated wire around the +shunt coils, and connecting them in "series" with the external +circuit. How many turns are necessary depends on conditions. Three or +four turns to each coil usually are sufficient for "flat compounding." +If the generating plant is a long distance from the farm house where +the light, heat, and power are to be used, the voltage drops at full +load, due to resistance of the transmission wires. To overcome this, +enough turns can be wound on top of the shunt coils to cause the +voltage to rise at the switchboard, but remain stationary at the spot +where the current is used. The usual so-called flat-compounded dynamo, +turned out by manufacturers, provides for constant voltage at the +switchboard. Such a dynamo is eminently fitted for the farm electric +plant. Any other type of machine is bound to cause constant trouble +and annoyance. + +[Illustration: Connections of a compound dynamo] + + + + +CHAPTER VI + +WHAT SIZE PLANT TO INSTALL + + The farmer's wife his partner--Little and big plants--Limiting + factors--Fluctuations in water supply--The average plant--The + actual plant--Amount of current required for various + operations--Standard voltage--A specimen allowance for electric + light--Heating and cooking by electricity--Electric power: the + electric motor. + + +The farmer's wife becomes his partner when he has concluded the +preliminary measurements and surveys for building his water-power +electric plant. Now the question is, how big a plant is necessary, or +how small a plant can he get along with. Electricity may be used for a +multitude of purposes on the farm, in its sphere of furnishing +portable light, heat and power; but when this multitude of uses has +been enumerated, it will be found that the wife shares in the benefits +no less than the farmer himself. The greatest dividend of all, +whether dividends are counted in dollars or happiness, is that +electricity takes the drudgery out of housework. Here, the work of the +farmer himself ends when he has brought electricity to the house, just +as his share in housework ends when he has brought in the kerosene, +and filled the woodbox. Of the light and heat, she will use the lion's +share; and for the power, she will discover heretofore undreamed-of +uses. So she must be a full partner when it comes to deciding how much +electricity they need. + +How much electricity, in terms of light, heat, and power, will the +farmer and his wife have use for? How big a plant should be installed +to meet the needs of keeping house and running the farm? + +The answer hangs mainly on how much water-power there is available, +through all the seasons of the year, with which to generate +electricity. Beyond that, it is merely a question of the farmer's +pocketbook. How much money does he care to spend? Electricity is a +cumulative "poison." The more one uses it, the more he wants to use +it. After a plant has been in operation a year, the family have +discovered uses for electricity which they did not think of in the +beginning. For this reason, it is well to put in a plant larger than +the needs of the moment seem to require. An electrical horsepower or +two one way or another will not greatly change the first cost, and you +will always find use for any excess. + +Once for all, to settle the question of water-power, the water wheel +should be twice the normal capacity of the dynamo it drives, in terms +of power. This allows for overload, which is bound to occur +occasionally; and it also insures smooth running, easy governing, and +the highest efficiency. Since the electric current, once the plant is +installed, will cost practically nothing, the farmer can afford to +ignore the power going to waste, and consider only how to get the best +service. + + +_The Two Extremes_ + +The amount of water to be had to be turned into electricity, will vary +with location, and with the season. It may be only enough, the +greater part of the year, for a "toy" plant--a very practical toy, by +the way--one that will keep half a dozen lights burning in the house +and barn at one time; under some conditions water may be so scarce +that it must be stored for three or four days to get enough power to +charge a storage battery for these six or eight lights. A one-quarter, +or a one-half kilowatt electrical generator, with a one horsepower (or +smaller) wheel, will light a farmstead very satisfactorily--much +better than kerosene lamps. + +On the other hand, the driving power of your wheel may be sufficient +to furnish 50 or 100 lights for the house, barn, and out-buildings, +and barn-yard and drives; to provide ample current for irons, +toasters, vacuum cleaners, electric fans, etc.; to do all the cooking +and baking and keep the kitchen boiler hot; and to heat the house in +the coldest weather with a dry clean heat that does not vitiate the +air, with no ashes, smoke or dust or woodchopping--nothing but an +electric switch to turn on and off; and to provide power for motors +ranging from tiny ones to run the sewing machine, to one of 15 +horsepower to do the threshing. A plant capable of developing from 30 +to 50 kilowatts of electricity, and requiring from 50 to 100 +horsepower at the water wheel, would do all this, depending on the +size of the farmstead. One hundred horsepower is a very small water +project, in a commercial way; and there are thousands of farms +possessing streams of this capacity. + + +_Fluctuations in Water Supply_ + +It would be only during the winter months that such a plant would be +driven to its full capacity; and since water is normally plentiful +during these months, the problem of power would be greatly simplified. +The heaviest draft on such a plant in summer would be during +harvesting; otherwise it would be confined to light, small power for +routine work, and cooking. Thus, a plant capable of meeting all the +ordinary requirements of the four dry months of summer, when water is +apt to be scarce, doubles or quadruples its capacity during the +winter months, to meet the necessities of heat for the house. + +A dynamo requires only as much power to drive it, at any given time, +as is being used in terms of electricity. There is some small loss +through friction, of course, but aside from this the power required of +the prime mover (the water wheel) is always in proportion to the +amount of current flowing. When water is scarce, and the demands for +current for heating are low, it is good practice to close a portion of +the buckets of the turbine wheel with wooden blocks provided for this +purpose. It is necessary to keep the speed of the dynamo uniform under +all water conditions; and where there is a great fluctuation between +high and low water periods, it is frequently necessary to have a +separate set of pulleys for full gate and for half-gate. The head must +remain the same, under all conditions. Changing the gate is in effect +choking or opening the nozzle supplying the wheel, to cut down or +increase its consumption of water. + + +_The Average Plant_ + +It will be the exceptional plant, however, among the hundreds of +thousands to be had on our farms, which will banish not only the oil +lamp and kitchen stove, but all coal or wood burning stoves as +well--which will heat the house in below-zero weather, and provide +power for the heavier operations of the farm. Also, on the other hand, +it will be the exceptional plant whose capacity is limited to +furnishing a half-dozen lights and no more. + +A happy medium between these two conditions is the plant large enough +to supply between five and ten electrical horsepower, in all seasons. +Such a plant will meet the needs of the average farm, outside of +winter heating and large power operations, and will provide an excess +on which to draw in emergencies, or to pass round to one's neighbors. +It is such a plant that we refer to when we say that (not counting +labor) its cost, under ordinary conditions should not greatly exceed +the price of one sound young horse for farm work. + +Since the plant we described briefly in the first chapter, meets the +requirements of this "average plant" let us inquire a little more +fully into its installation, maintenance, and cost. + + +_An Actual Plant_ + +In this instance, the water-power was already installed, running to +waste, in fact. The wheel consists of the so-called thirty-six inch +vertical turbine, using 185 square inches of water, under a 14-foot +head. Water is supplied to this wheel by a wooden penstock 33 inches +square, inside measurements, and sloping at an angle of 30° from the +flume to the wheel. + +[Illustration: Details of voltmeter or ammeter] + +This wheel, under a 14-foot head, takes 2,312 cubic feet of water a +minute; and it develops 46.98 actual horsepower (as may be figured by +using the formulas of Chapter III). The water supply is provided by a +small mountain river. The dam is 10 feet high, and the race, which +feeds the flume from the mill pond is 75 yards long. The race has two +spillways, one near the dam, and the second at the flume itself, to +maintain an even head of water at all times. + + +_Half-Gate_ + +Since the water supply varies with the seasons, it has been found +practical to run the wheel at half-gate--that is, with the gate only +half-open. A set of bevel gears work the main shaft, which runs at +approximately 200 revolutions per minute; and the dynamo is worked up +to its required speed of 1,500 revolutions per minute through a +countershaft. + +The dynamo is a modern four-pole machine, compound-wound, with a rated +output of 46 amperes, at 125 volts--in other words a dynamo of 5.75 +kilowatts capacity, or 7.7 electrical horsepower. At full load this +dynamo would require a driving power of 10 horsepower, counting it as +75 per cent efficient; and, to conform to our rule of two water +horsepower to one electrical horsepower, the wheel should be capable +of developing 20 horsepower. As a matter of fact, in this particular +instance, shutting down the wheel to half-gate more than halves the +rated power of the wheel, and little more than 15 horsepower is +available. This allowance has proved ample, under all conditions met +with, in this plant. + +The dynamo is mounted on a firm floor foundation; and it is belted +from the countershaft by an endless belt running diagonally. A +horizontal belt drive is the best. Vertical drive should be avoided +wherever possible. + + +_The Switchboard_ + +The switchboard originally consisted of a wooden frame on which were +screwed ordinary asbestos shingles, and the instruments were mounted +on these. Later, a sheet of electric insulating fibre was substituted, +for look's sake. The main requisite is something substantial--and +fireproof. The switchboard instruments consist of a voltmeter, with a +range of from 0 to 150 volts; an ammeter, with a range, 0 to 75 +amperes; a field regulating rheostat (which came with the dynamo); a +main switch, with cartridge fuses protecting the machine against a +draft of current over 60 amperes; and two line switches for the two +owners, one fuse at 20 amperes, and the other at 40 amperes. Electric +fuses are either cartridges or plugs, enclosing lead wire of a size +corresponding to their rating. All the current of the line they +protect passes through this lead wire. If the current drawn exceeds +the capacity of the lead wire, it melts from the heat, and thus opens +the circuit, and cuts off the current. + +[Illustration: A switchboard and its connections: _G._ Dynamo; _A._ +Shunt field coils; _B._ Series coils; _DD._ Fuses; _FF._ Main switch; +_F._ Field switch; _C._ Ammeter; _V._ Voltmeter; _E._ Lamp; _R._ +Rheostat. Dotted lines show connections on back of board] + + +_Items of Cost_ + +This water wheel would cost $250 new. There is a duplicate in the +neighborhood bought at second-hand, for $125. The dynamo cost $90, +and was picked up second-hand in New York City. New it would cost +$150. The voltmeter cost $7, and the ammeter $10; and the switches and +fuses could be had for $5. A wheel one-half the size, using one-half +the amount of water at full gate, would do the work required, and the +cost would be correspondingly less. + + +_Capacity_ + +This plant supplies two farms with electric light. One farm (that of +the owner of the wheel) has 30 lamps, of 16 candlepower each, and two +barn-yard lamps of 92 candlepower each. His wife has an electric iron +and an electric water heater. Needless to say, all these lamps, and +the iron and water heater are not in use at one time. + +[Illustration: Carbon Lamps Gem Type (1/4 scale)] + +The partner who owns the electric part of the plant has 30 lamps in +his house and barn, many of them being 25 watt tungsten, which give +more light for less power, but cost more to buy. They are not all in +use at one time, though (since the current costs nothing) the +inclination is to turn them on at night and let them burn. In his +kitchen he has an electric range, and a water heater for the 40 gallon +boiler. In addition to this he has all sorts of appliances,--irons, +toasters, grills, a vacuum cleaner, a vibrator, etc. Naturally all +these appliances are not in use at one time, else the draft on the +plant would be such as to "blow" the fuses. For instance, all the +baking is done in daylight; and when the oven is used after dark, they +are careful to turn off all lights not needed. An ideal plant, of +course, would be a plant big enough to take care of the sum of lamps +and handy devices used at one time. + +To make this plant ideal, (for, being an actual affair, it has +developed some short-comings, with the extension of the use of +electricity) it would require a dynamo whose capacity can be figured, +from the following: + + Watts + 15 carbon lamps, 16 candlepower, @60 watts each 900 + 10 tungsten lamps, 20 candlepower, @25 watts each 250 + 2 tungsten lamps, 92 candlepower, @100 watts each 200 + Water heater, continuous service 800 + Toaster, occasional service 600 + Iron, occasional service 400 + Oven-baking, roasting, etc 2,000 + 2 stove plates @1,000 watts each 2,000 + 1 stove plate 400 + Vacuum cleaner, occasional service 200 + Vibrator, occasional service 100 + Small water heater, quart capacity 400 + Small motor, 1/4 horsepower, occasional 250 + Motor, 1/2 hp, pumping water, etc 500 + Electric fan, occasional service 100 + ------- + Total current, one house 9,100 + + + 30 carbon lamps, 16 candlepower, @60 1,800 + 2 lamps, 100 watt tungsten 200 + Electric iron 400 + Small water or milk heater 600 + ------- + Total current, 2nd house 3,000 + 1st house 9,100 + ------- + 12,100 + +Thus, in this plant, if every electrical device were turned on at +once, the demand on the dynamo would be for 12.1 kilowatts, or an +overload of over 100 per cent. The main-switch fuse, being for 60 +amperes, would "blow" or melt, and cut off all current for the +moment. To repair the damage would be merely the work of a second--and +at a cost of a few cents--simply insert a new fuse, of which there +must be a supply on hand at all times. Or, if either owner exceeded +his capacity, the line fuses (one for 20 amperes, and the other for 40 +amperes) would instantly cut off all current from the greedy one. + +[Illustration: 25 and 40 watt Mazda tungsten lamps (1/4 scale)] + + +_Lessons From This Plant_ + +The story of this plant illustrates two things which the farmer and +his wife must take into account when they are figuring how much +electricity they require. First, it illustrates how one uses more and +more current, as he finds it so serviceable and labor-saving, and at +the same time free. The electric range and the water boiler, in the +above instance, were later acquisitions not counted on in figuring the +original installation. Second, it illustrates, that while the normal +load of this generator is _5.75_ kilowatts, one does not have to limit +the electrical conveniences in the home to this amount. True, he +cannot use more electricity than his plant will produce _at any one +time_,--but it is only by a stretch of the imagination that one may +conceive the necessity of using them all at once. Ironing, baking, and +the use of small power are usually limited to daylight hours when no +lights are burning. + +As a matter of fact, this plant has proved satisfactory in every way; +and only on one or two occasions have fuses been "blown", and then it +was due to carelessness. A modern dynamo is rated liberally. It will +stand an overload of as much as 100 per cent for a short time--half an +hour or so. The danger from overloading is from heating. When the +machine grows too hot for the hand, it is beginning to char its +insulation, to continue which, of course would ruin it. The best plant +is that which works under one-half or three-quarters load, under +normal demands. + + +_Standard Voltage_ + +We are assuming the farmer's plant to be, in 99 cases out of 100, the +standard 110-volt, direct current type. Such a plant allows for at +least a 10 per cent regulation, in voltage, up or down the scale; +supplies for this voltage are to be had without delay in even the more +remote parts of the country, and (being sold in greater volume) they +are cheaper than those for other voltages. + +There are two general exceptions to this rule as to 110-volt plants: +(1) If the plant is located at a distance greater than a quarter of a +mile from the house, it will be found cheaper (in cost of transmission +line, as will be shown later) to adopt the 220-volt plant; (2), If the +water supply is so meagre that it must be stored for many hours at a +time, and then used for charging storage batteries, it will be found +most economical to use a 30-volt plant. A storage battery is made up +of cells of approximately 2 volts each; and, since more than 55 such +cells would be required for a 110-volt installation, its cost would +be prohibitive, with many farmers. + +So we will assume that this plant is a 110-volt plant, to be run +without storage battery. It will be well to make a chart, dividing the +farm requirements into three heads--light, heat, and power. + + +_Light_ + +[Illustration: 60 and 100 watt Mazda tungsten lamp. These lamps may be +had in sizes from 10 to 500 watts (1/4 scale)] + +[Illustration: The lamp of the future. A 1000 watt Mazda nitrogen +lamp, giving 2000 candlepower (1/4 scale)] + +Light is obtained by means of incandescent lamps. There are two styles +in common use, the carbon and the tungsten lamp. It requires 3.5 to 4 +watts of electricity to produce one candlepower in a carbon lamp. It +requires from 1 to 1.25 watt to produce one candlepower in the +tungsten lamp. The new nitrogen lamp, not yet in general use, requires +only 1/2 watt to the candlepower. Since tungsten lamps give three +times the light of the carbon lamp, they are the most economical to +use in the city or town where one is paying for commercial current. +But, in the country where water-power furnishes current for nothing, +it will be found most economical to use the carbon lamp, since its +cost at retail is 16 cents, as compared with 30 cents for a +corresponding size in tungsten. A 60 watt carbon lamp, of 16 +candlepower; or a 25 watt tungsten lamp, of 20 candlepower, are the +sizes to use. In hanging lamps, as over the dining room table, a 100 +watt tungsten lamp, costing 70 cents, and giving 92 candlepower light +is very desirable; and for lighting the barn-yard, these 100 watt +tungsten lamps should be used. For reading lamps, the tungsten style, +of 40 or 60 watt capacity, will be found best. Otherwise, in all +locations use the cheaper carbon lamp. Both styles have a rated life +of 1,000 hours, after which they begin to fall off in efficiency. Here +again, the farmer need not worry over lack of highest efficiency, as a +lamp giving only 80 per cent of its rated candlepower is still +serviceable when he is not paying for the current. With care not to +use them at voltages beyond their ratings, lamps will last for years. + + +_A Specimen Light Allowance_ + +Below is a typical table of lights for a large farm house, the barns +and barn-yard. It is given merely as a guide, to be varied for each +individual case: + + Watts + Kitchen, 2 lights @60 watts 120 + Dining room, 1 light, tungsten 100 + Living room, table lamp with 3 tungstens @40 120 + Living room, 2 wall fixtures, 4 lamps @60 watts 240 + Parlor, same as living room 360 + Pantry, 1 hanging lamp 60 + Cellar, one portable lamp 60 + Woodshed, 1 hanging lamp 60 + 2 bedrooms, 2 lights each @ 60 240 + 2 bed rooms, 1 light each @60 120 + Bathroom, 1 "turn-down" light, @60 60 + Hall, downstairs, 2 lights @60 120 + Hall, upstairs, 1 light 60 + Attic, 1 light 60 + Porch, 1 light 60 + Barn and barn-yard: + Barn-yard entrance, 1 tungsten 100 + Watering trough, 1 " 100 + Front gate, 1 " 100 + Horse barn, 4 lights @60 240 + Cow barn, 4 lights @60 240 + Pig house, 1 light 60 + Hay barn, 2 lights, @60 120 + ------- + Total for farmstead 2,800 + +This provides for 44 lights, an extremely liberal allowance. How many +of these lights will be burning at any one time? Probably not one-half +of them; yet the ideal plant is that which permits all fixtures to be +in service at one time on the rare occasions when necessary. Thus, for +lighting only, 2,800 watts maximum service would require a 4 kilowatt +generator, and 10 water horsepower, on the liberal rating of two to +one. A 3 kilowatt generator would take care of these lights, with a 30 +per cent overload (which is not excessive) for maximum service. The +above liberal allowance of lights may be cut in two, or four--or even +eight--and still throw a kerosene lamp in shadow. It all depends on +the number of lights one wants burning at one time; and the power of +the water wheel. + +If the 36 carbon lights in the above table were replaced by 25 watt +tungsten lights, the saving in power would be 35 watts each, or 1,260 +watts, nearly two electrical horsepower; while the added first cost +would be 14 cents a light, or $5.04. A generator of 2 kilowatt +capacity would take care of all these lights then, with 460 watts to +spare. + + +_Heating_ + +Electric heating and cooking is in its infancy, due to the prohibitive +cost of commercial current in our cities. Here the farmer has the +advantage again, with his cheap current. + +For heating the house, it is calculated that 2 watts is required for +each cubic foot of air space in a room, during ordinary winter +weather. Thus, a room 10 × 12, and 8 feet high, would contain 960 +cubic feet, and would require 1,820 watts energy to heat it in cold +weather. Five such rooms would require 9.1 kilowatts; and 10 such +rooms, or their equivalent, would require 18.2 kilowatts. + +Electric heating devices are divided into two classes: (1) those which +can be used on lamp circuits, _and do not draw more than 660 watts +each_; and (2) those which draw more than 660, therefore _require +special wiring_. The capacity of these devices is approximately as +follows: + + Lamp circuit devices: Watts + Electric iron 400 to 660 + Toaster 350 to 660 + Vacuum cleaner 200 to 400 + Grill 400 to 660 + Small water heater 400 to 660 + Hot plates 400 to 660 + + Lamp circuit devices: + Coffee percolator 400 to 660 + Chafing dish 400 to 660 + Electric fan 100 to 250 + + Special circuit devices: + Hot water boiler heater 800 to 1,200 + Small ovens 660 to 1,200 + Range ovens 1,200 to 3,000 + Range, hot plates 400 to 1,300 + Radiators (small) 750 to 1,500 + Radiators (large) 1,500 to 6,000 + +The only device in the above list which is connected continuously, is +the hot water boiler, and this can be credited with at least one +electrical horsepower 24 hours a day. It is a small contrivance, not +much bigger than a quart can, attached to the back of the kitchen +boiler, and it keeps the water hot throughout the house at all hours. +Its cost will vary with the make, ranging from $8 to $15; and since it +is one of the real blessings of the farm kitchen and bathroom, it +should be included in all installations where power permits. Electric +radiators will be used 24 hours a day in winter, and not at all in +summer. They are portable, and can be moved from room to room, and +only such rooms as are in actual use need be heated. The other devices +are for intermittent service, many of them (like the iron) for only a +few hours each week. + +The grill, chafing dish, coffee percolator, etc., which are used on +the dining room table while the family is at meals, each draw an +equivalent of from 6 to 10 carbon lights. By keeping this in view and +turning off spare lights, one can have the use of them, with even a +small plant. Thus, a one kilowatt plant permits the use of any one of +these lamp circuit devices at a time, with a few lights in addition. + + +_Power_ + +Electric power is to be had through motors. A direct current dynamo +and a direct current motor are identical in construction. That is, a +motor becomes a generator if belted to power; and a generator becomes +a motor, if connected to electric mains. This is best illustrated by +citing the instance of a trans-continental railroad which crosses the +Bitter Root Mountains by means of electric power. Running 200 miles up +a 2 per cent grade, it is drawn by its motors. Coasting 200 miles +down the 2 per cent grade on the other side of the mountains, its +motors become generators. They act as brakes, and at the same time +they pump the power of the coasting weight of this train back into the +wires to help a train coming up the other side of the mountains. + +[Illustration: Connections of shunt motor and starting rheostat] + +Just as there are three types of direct current generators, so there +are three types of direct current motors: _series_, _shunt_, and +_compound_, with features already explained in the case of generators. +Motors are rated by horsepower, and generators are rated by kilowatts. +Thus a one kilowatt generator has a capacity of 1,000 watts; as a +motor, it would be rated as 1000/746 horsepower, or 1.34 horsepower. +Their efficiency varies with their size, ranging from 40 to 60 per +cent in very small motors, and up to 95 per cent in very large ones. +The following table may be taken as a guide in calculating the power +required by motors, on 110-volt circuits: + + 1/4 Horsepower 2-1/2 amperes, or 275 watts + 1/2 hp 4-1/2 amperes, or 500 watts + 1 hp 9 amperes, or 990 watts + 2 hp 17 amperes, or 1.97 kilowatts + 3 hp 26 amperes, or 2.86 kilowatts + 5 hp 40 amperes, or 4.40 kilowatts + 7-1/2 hp 60 amperes, or 6.60 kilowatts + 10 hp 76 amperes, or 8.36 kilowatts + 15 hp 112 amperes, or 12.32 kilowatts + +An electric motor, in operation, actually generates electricity, which +it pushes back into the line as a counter-electromotive-force. The +strength of this counter force, in volts, depends on the motor's +speed, the same as if it were running as a dynamo. For this reason, +when a motor is started, and before it comes up to speed, there would +be a rush of current from the line, with nothing to hold it back, and +the motor would be burned out unless some means were provided to +protect it for the moment. This is done by means of a starting +rheostat, similar to the regulating rheostat on the dynamo +switchboard. This resistance box is connected in "series" with the +armature, in the case of shunt and compound motors; and with the +entire motor circuit in the case of a series machine. + +A _series_ motor has a powerful starting torque, and adjusts its speed +to the load. It is used almost altogether in street cars. It can be +used in stump pulling, or derrick work, such as using a hay fork. It +must always be operated under load, otherwise, it would increase in +speed until it tore itself to pieces through mechanical strain. The +ingenious farmer who puts together an electric plow, with the mains +following behind on a reel, will use a series motor. + +A _shunt_ motor should be used in all situations where a fairly +uniform speed under load is required, such as separating, in milking +machines, running a lathe, an ensilage cutter, vacuum cleaners, +grinders, etc. + +The _compound_ motor has the characteristics of the series and shunt +motors, giving an increased starting torque, and a more nearly +constant speed under varying loads than the shunt motor, since the +latter drops off slightly in speed with increasing load. + + +_Flexible Power_ + +An electric motor is an extremely satisfactory form of power because +it is so flexible. Thus, one may use a five horsepower motor for a one +horsepower task, and the motor will use only one electrical horsepower +in current--just enough to overcome the task imposed on it. For this +reason, a large-sized motor may be used for any operation, from one +requiring small power, up to its full capacity. It will take an +overload, the same as a dynamo. In other words it is "eager" for any +task imposed on it; therefore it must be protected by fuses, or it +will consume itself, if too big an overload is imposed on it. + +A one horsepower shunt or compound motor is very serviceable for +routine farm operations, such as operating the separator, the churn, +the milking machine, grinder, pump, and other small power jobs. Motors +of 1/4 horsepower are handy in the kitchen, for grinding knives, +polishing silver, etc., and can be used also for vacuum cleaners, and +running the sewing machine. For the larger operations, motors will +vary from three horsepower for cutting ensilage, to fifteen horsepower +for threshing. They can be mounted on trucks and conveyed from one +point to another, being fed current from the mains by means of +suitable wires wound on reels. + +Remember, in estimating the size of your plant for light, heat, and +power, that it does not have to be big enough to use all the devices +at one time. Also remember, that two water horsepower to one +electrical horsepower is a very liberal allowance; and that a +generator working under one-half or two-thirds capacity at normal +loads will require less attention than a machine constantly being +worked above its capacity. Therefore, let your generator be of liberal +size, because the difference in cost between a 5 and 10 kilowatt +machine is not in proportion to their capacity. In fact (especially +among second-hand machines), the difference in cost is very small. The +mere fact that the generator is of 110 electrical horsepower capacity +does not require a turbine of 20 horsepower. The chances are that +(unless you wish to heat your house and do large power jobs) you will +not use more than 3 to 5 electrical horsepower normally; therefore an +allowance of 10 water horsepower, in this case, would be ample. A +plant used simply for lighting the house and barn, for irons, and +toasters, and one horsepower motors, need not exceed 2 or 2-1/2 +kilowatts for the generator, and 5 or 6 horsepower for the turbine +wheel. Normally it would not use one-half this capacity. + + + + +CHAPTER VII + +TRANSMISSION LINES + + Copper wire--Setting of poles--Loss of power in transmission--Ohm's + Law and examples of how it is used in figuring size of + wire--Copper-wire tables--Examples of transmission lines--When to + use high voltages--Over-compounding a dynamo to overcome + transmission loss. + + +Having determined on the location of the farm water-power electric +plant, and its capacity, in terms of electricity, there remains the +wiring, for the transmission line, and the house and barn. + +For transmission lines, copper wire covered with waterproof braid--the +so-called weatherproof wire of the trade--is used. Under no +circumstances should a wire smaller than No. 8, B. & S. gauge be used +for this purpose, as it would not be strong enough mechanically. The +poles should be of chestnut or cedar, 25 feet long, and set four feet +in the ground. Where it is necessary to follow highways, they should +be set on the fence line; and in crossing public highways, the +ordinance of your own town must guide you. Some towns prescribe a +height of 19 feet above the road, others 27 feet, some 30. Direct +current, such as is advised for farm installations, under ordinary +circumstances, does not affect telephone wires, and therefore +transmission lines may be strung on telephone poles. Poles are set at +an average distance of 8 rods; they are set inclined outward on +corners. Sometimes it is necessary to brace them with guy wires or +wooden braces. Glass insulators are used to fasten the wires to the +cross-arms of the poles, and the tie-wires used for this purpose must +be the same size as the main wire and carry the same insulation. + + +_Size of Wire for Transmission_ + +To determine the size of the transmission wires will require knowledge +of the strength of current (in amperes) to be carried, and the +distance in feet. In transmission, the electric current is again +analogous to water flowing in pipes. It is subject to resistance, +which cuts down the amount of current (in watts) delivered. + +[Illustration: Bringing wires into the house or barn] + +The loss in transmission is primarily measured in volts; and since the +capacity of an electric current for work equals the _volts_ multiplied +by _amperes_, which gives _watts_, every volt lost reduces the working +capacity of the current by so much. This loss is referred to by +electrical engineers as the "C^2R loss," which is another way of +saying that the loss is equal to the _square of the current in +amperes_, multiplied by _ohms_ resistance. Thus, if the amperes +carried is 10, and the ohms resistance of the line is 5, then the loss +in watts to convey that current would be (10 × 10) × 5, or 500 watts, +nearly a horsepower. + +The pressure of _one volt_ (as we have seen in another chapter) is +sufficient to force _one ampere_, through a resistance of _one ohm_. +Such a current would have no capacity for work, since its pressure +would be consumed in the mere act of transmission. + +If, however, the pressure were _110 volts_, and the current _one +ampere_, and the resistance _one ohm_, the effective pressure after +transmission would be 110-1, or 109 volts. + +To force a 110-volt current of _50 amperes_ through the resistance of +_one ohm_, would require the expenditure of _50 volts_ pressure. Its +capacity for work, after transmission, would be 110-50, or _60 volts, +× 50 amperes_, or 3,000 watts. As this current consisted of _110 × +50_, or 5,500 watts at the point of starting, the loss would be 2,500 +watts, or about 45 per cent. It is bad engineering to allow more than +10 per cent loss in transmission. + +There are two ways of keeping this loss down. One is by increasing +the size of the transmission wires, thus cutting down the resistance +in ohms; the other way is by raising the voltage, thus cutting down +the per cent loss. For instance, suppose the pressure was 1,100 volts, +instead of 110 volts. Five amperes at 1,100 volts pressure, gives the +same number of watts, power, as 50 amperes, at 110 volts pressure. +Therefore it would be necessary to carry only 5 amperes, at this rate. +The loss would be 5 volts, or less than 1/2 of 1 per cent, as compared +with 45 per cent with 110 volts. + +[Illustration: Splicing transmission wire] + +In large generating stations, where individual dynamos frequently +generate as much as 20,000 horsepower, and the current must be +transmitted over several hundred miles of territory, the voltage is +frequently as high as 150,000, with the amperes reduced in proportion. +Then the voltage is lowered to a suitable rate, and the amperage +raised in proportion, by special machinery, at the point of use. + +It is the principle of the C^2R loss, which the farmer must apply in +determining the size of wire he is to use in transmitting his current +from the generator switchboard to his house or barn. The wire table on +page 159, together with the formula to be used in connection with it, +reduce the calculations necessary to simple arithmetic. In this table +the resistance of the various sizes of wire is computed from the fact +that a wire of pure copper 1 foot long, and 1/1000 inch in diameter +(equal to one circular mill) offers a resistance of 10.6 ohms to the +foot. The principle of the C^2R loss is founded on Ohm's Law, which is +explained in Chapter V. + +The formula by which the size of transmission wire is determined, for +any given distance, and a given number of amperes, is as follows: + + Distance ft. one way × 22 × No. of amperes circular + ------------------------------------------ = mills. + Number of volts lost + +In other words, multiply the _distance in feet_ from mill to house by +22, and multiply this product by the _number of amperes_ to be +carried. Then divide the product by the _number of volts_ to be lost; +and the result will be the diameter of the wire required _in circular +mills_. By referring to the table above, the B. & S. gauge of the wire +necessary for transmission, can be found from the nearest +corresponding number under the second column, entitled "circular mills +area." + + + COPPER WIRE TABLE + + --------+----------+-----------+-----------+-----------+------------ + | | _Area in | _(R) Ohms | | + _B.& S. | _Feet | circular | per 1,000 | _Feet | _(R) Ohms + Gauge_ | per Lb._ | mills_ | feet_ | per Ohm_ | per pound_ + --------+----------+-----------+-----------+-----------+------------ + 0000 | 1.561 | 211,600 | .04904 | 20,392.90 | .00007653 + 000 | 1.969 | 167,805 | .06184 | 16,172.10 | .00012169 + 00 | 2.482 | 133,079 | .07797 | 12,825.40 | .00019438 + 0 | 3.130 | 105,534 | .09829 | 10,176.40 | .00030734 + 1 | 3.947 | 83,694 | .12398 | 8,066.00 | .00048920 + 2 | 4.977 | 66,373 | .15633 | 6,396.70 | .00077784 + 3 | 6.276 | 52,634 | .19714 | 5,072.50 | .00123700 + 4 | 7.914 | 41,742 | .24858 | 4,022.90 | .00196660 + 5 | 9.980 | 33,102 | .31346 | 3,190.20 | .00312730 + 6 | 12.58 | 26,250 | .39528 | 2,529.90 | .00497280 + 7 | 15.87 | 20,816 | .49845 | 2,006.20 | .00790780 + 8 | 20.01 | 16,509 | .62840 | 1,591.10 | .01257190 + 9 | 25.23 | 13,094 | .79242 | 1,262.00 | .01998530 + 10 | 31.82 | 10,381 | .99948 | 1,000.50 | .03178460 + 11 | 40.12 | 8,234.0 | 1.26020 | 793.56 | .05054130 + 12 | 50.59 | 6,529.9 | 1.58900 | 629.32 | .08036410 + 13 | 63.79 | 5,178.4 | 2.00370 | 499.06 | .12778800 + 14 | 80.44 | 4,106.8 | 2.52660 | 395.79 | .20318000 + 15 | 101.4 | 3,256.7 | 3.18600 | 313.87 | .32307900 + 16 | 127.9 | 2,582.9 | 4.01760 | 248.90 | .51373700 + 17 | 161.3 | 2,048.2 | 5.06600 | 197.39 | .81683900 + 18 | 203.4 | 1,624.3 | 6.38800 | 156.54 | 1.29876400 + --------+----------+-----------+-----------+-----------+------------ + + + CARRYING CAPACITY OF WIRES AND WEIGHT + + -----------+-------------------+--------------------+-------------------- + | _Weight 1,000 ft. | _Carrying capacity | _Carrying capacity + _B. & S. | Weatherproof | Weatherproof | rubber cov. + Gauge No._ | (Pounds)_ | (Amperes)_ | (Amperes)_ + -----------+-------------------+--------------------+-------------------- + 0000 | 800 | 312 | 175 + 000 | 666 | 262 | 145 + 00 | 500 | 220 | 120 + 0 | 363 | 185 | 100 + 1 | 313 | 156 | 95 + 2 | 250 | 131 | 70 + 3 | 200 | 110 | 60 + 4 | 144 | 92 | 50 + 5 | 125 | 77 | 45 + 6 | 105 | 65 | 35 + 7 | 87 | 55 | 30 + 8 | 69 | 46 | 25 + 10 | 50 | 32 | 20 + 12 | 31 | 23 | 15 + 14 | 22 | 16 | 10 + 16 | 14 | 8 | 5 + 18 | 11 | 5 | 3 + -----------+-------------------+--------------------+-------------------- + +Since two wires are required for electrical transmission, the above +formula is made simple by counting the distance only one way, in feet, +and doubling the resistance constant, 10.6, which, for convenience is +taken as 22, instead of 21.2. + + +_Examples of Transmission Lines_ + +As an example, let us say that Farmer Jones has installed a +water-power electric plant on his brook, _200 yards distant_ from his +house. The generator is a 5 kilowatt machine, capable of producing _45 +amperes_ at _110 volts pressure_. He has a 3 horsepower motor, drawing +26 amperes at full load; he has 20 lights of varying capacities, +requiring 1,200 watts, or 10 amperes when all on; and his wife uses +irons, toasters, etc., which amount to another 9 or 10 amperes--say 45 +altogether. The chances are that he will never use all of the +apparatus at one time; but for flexibility, and his own satisfaction +in not having to stop to think if he is overloading his wires, he +would like to be able to draw the full _45 amperes_ if he wishes to. +He is willing to allow _5 per cent loss_ in transmission. _What size +wires will be necessary, and what will they cost?_ Substituting these +values in the above formula, the result is: + + Answer: 600 × 22 × 45 + ------------- = 108,000 circular mills. + 5.5 + +[Illustration: Transmission wire on glass insulator] + +Referring to the table, No. 0 wire is 105,534 circular mills, and is +near enough; so this wire would be used. It would require 1,200 feet, +which would weigh, by the second table, 435.6 pounds. At 19 cents a +pound, it would cost $82.76. + +Farmer Jones says this is more money than he cares to spend for +transmission. As a matter of fact, he says, he never uses his motor +except in the daytime, when his lights are not burning; so the maximum +load on his line at any one time would be _26 amperes_, not 45. _What +size wire would he use in this instance?_ + +Substituting 26 for 45 in the equation, the result is 61,300 circular +mills, which corresponds to No. 2 wire. It would cost $57.00. + +Now, if Farmer Jones, in an emergency, wished to use his motor at the +same time he was using all his lights and his wife was ironing and +making toast--in other words, if he wanted to use the _45 amperes_ +capacity of his dynamo, _how many volts would he lose?_ To get this +answer, we change the formula about, until it reads as follows: + + Distance in feet × 22 × amperes + --------------------------------- = Number of volts lost + circular mills + +Substituting values, we have, in this case, 600 × 22 × 45/66,373 (No. +2) = 9 volts, nearly, less than 10 per cent. This is a very efficient +line, under the circumstances. Now if he is willing to lose 10 per +cent on _half-load_, instead of full load, he can save still more +money in line wire. In that case (as you can find by applying the +formula again), he could use No. 5 wire, at a cost of $28.50. He would +lose 11 volts pressure drawing 26 amperes; and he would lose 18 volts +pressure drawing 45 amperes, if by any chance he wished to use full +load. + +In actual practice, this dynamo would be regulated, by means of the +field resistance, to register 110 plus 11 volts, or 121 volts at the +switchboard to make up for the loss at half-load. At full load, his +voltage at the end of the line would be 121 minus 18, or 103 volts; +his motor would run a shade slower, at this voltage, and his lights +would be slightly dimmer. He would probably not notice the difference. +If he did, he could walk over to his generating station, and raise +the voltage a further 7 volts by turning the rheostat handle another +notch. + +[Illustration: A barn-yard light] + +Thousands of plants can be located within 100 feet of the house. If +Farmer Jones could do this, he could use No. 8 wire, costing $2.62. +The drop in pressure would be 5.99 volts at full load--so small it +could be ignored entirely. In this case the voltmeter should be made +to read 116 volts at the switchboard, by means of the rheostat. + +If, on the other hand, this plant were 1,000 feet away from the house +and the loss 10 volts the size wire would be + + 1,000 × 22 × 45 + --------------- = 99,000 circular mills; + 10 + +a No. 0 wire comes nearest to this figure, and its cost, for 2,000 +feet, at 19 cents a pound, would be $137.94. A No. 0000 wire, costing +$294.00, would give a 5 per cent drop at full load. In this case, the +cost of transmission can be reduced to a much lower figure, by +allowing a bigger drop at half-load, with regulation at the +switchboard. Thus, a No. 2 wire here, costing but $95, would be +satisfactory in every way. The loss at half-load would be about 9 +volts, and the rheostat would be set permanently for 119 or 120 volts. +A modern dynamo can be regulated in voltage by over 25 per cent in +either direction, without harm, if care is taken not to overload it. + + +_Benefit of Higher Voltages_ + +If Farmer Jones' plant is a half of a mile away from the house, he +faces a more serious proposition in the way of transmission. Say he +wishes to transmit 26 amperes with a loss of 10 volts. What size wire +will be necessary? + + 2640 × 22 × 26 + Thus: -------------- = 151,000 circular mills. + 10 + +A No. 000 wire is nearest this size, and 5,280 feet of it would cost +over $650.00. This cost would be prohibitive. If, however, he +installed a 220-volt dynamo--at no increase in cost--then he would +have to transmit only a half of 26 amperes, or 13 amperes, and he +could allow 22 volts loss, counting 10 per cent. In this case, the +problem would work out as follows: + + 2640 × 22 × 13 + -------------- = 34,320 circular mills, + 22 + +or approximately a No. 5 wire which, at 19 cents a pound, would cost +$120.65. + +Install a 550-volt generator, instead of a 220-volt machine and the +amperes necessary would be cut to 5.2, and the volts lost would be +raised to 55. In this case a No. 12 wire would carry the current; but +since it would not be strong enough for stringing on poles, a No. 8 +wire would be used, costing about $63. + +It will be readily seen from these examples how voltage influences the +efficiency of transmission. Current generated at a pressure in excess +of 550 volts is not to be recommended for farm plants unless an expert +is in charge. A safer rule is not to exceed 220 volts, for while 550 +volts is not necessarily deadly, it is dangerous. When one goes into +higher voltages, it is necessary to change the type of dynamo to +_alternating current_, so that the current can be transformed to safe +voltages at the point where it is used. Since only the occasional farm +plant requires a high-tension system, the details of such a plant will +not be gone into here. + +In transmitting the electric current over miles of territory, +engineers are accustomed to figure 1,000 volts for each mile. Since +this is a deadly pressure, it should not be handled by any one not an +expert, which, in this case, the farmer is not. + + +_Over-Compounding the Generator_ + +One can absorb the loss in transmission frequently, by +over-compounding the machine. In describing the compound machine, in +Chapter Five, it is shown that the usual compound dynamo on the market +is the so-called flat-compounded type. In such a dynamo, the voltage +remains constant at the switchboard, from no load to full load, +allowing for a slight curve which need not be taken into account. + +Now, by adding a few more turns to the series wires on the field coils +of such a dynamo, a machine is to be had which gradually raises its +voltage as the load comes on in increasing volume. Thus, one could +secure such a machine, which would begin generating at 110 volts, and +would gradually rise to 150 at full load. Yet the voltage would remain +constant at the point of use, the excess being absorbed in +transmission. A machine of this type can be made to respond to any +required rise in voltage. + +As an example of how to take advantage of this very valuable fact, let +us take an instance: + +Say that Farmer Jones has a transmission line 1,000 feet long strung +with No. 7 copper wire. This 2,000 feet of wire would introduce a +resistance of one ohm in the circuit. That is, every ampere of current +drawn at his house would cause the working voltage there to fall one +volt. If he drew 26 amperes, the voltage would fall, at the house, 26 +volts. If his switchboard voltage was set at say 120, the voltage at +his house, at 26 amperes of load, would fall to 94 volts, which would +cause his lights to dim considerably. It would be a very +unsatisfactory transmission line, with a flat-compounded dynamo. + +On the other hand, if his dynamo was over-compounded 25 per cent--that +is, if it gained 28 volts from no load to full load, the system would +be perfect. In this case, the dynamo would be operated at 110 volts +pressure at the switchboard with no load. At full load the voltmeter +would indicate 110 plus 26, or 136 volts. The one or two lights burned +at the power plant would be subject to a severe strain; but the 50 or +100 lights burned at the house and barn would burn at constant +voltage, which is very economical for lamps. + +The task of over-compounding a dynamo can be done by any trained +electrician. The farmer himself, if he progresses far enough in his +study of electricity, can do it. It is necessary to remove the top or +"series" winding from the field coils. Count the number of turns of +this wire to each spool. Then procure some identical wire in town and +begin experimenting. Say you found four turns of field wire to each +spool. Now wind on five, or six, being careful to wind it in the same +direction as the coils you removed and connect it in the same way. If +this additional number of turns does not raise the voltage enough, in +actual practice, when the dynamo is running from no load to full load, +add another turn or two. With patience, the task can be done by any +careful mechanic. The danger is in not winding the coils the same way +as before, and getting the connections wrong. To prevent this mistake, +make a chart of the "series" coils as you take them off. + +To make the task of over-compounding your own dynamo even more simple, +write to the manufacturers, giving style and factory number of your +machine. Tell them how much voltage rise you wish to secure, and ask +them how many turns of "series" wire should be wound on each spool in +place of the old "series" coil. They could tell you exactly, since +they have mathematical diagrams of each machine they make. + +Avoid overloading an over-compounded machine. Since its voltage is +raised automatically, its output in watts is increased a similar +amount at the switchboard, and, for a given resistance, its output in +amperes would be increased the same amount, as can be ascertained by +applying Ohm's Law. Your ammeter is the best guide. Your machine is +built to stand a certain number of amperes, and this should not be +exceeded in general practice. + + + + +CHAPTER VIII + +WIRING THE HOUSE + + The insurance code--Different kinds of wiring described--Wooden + moulding cheap and effective--The distributing panel--Branch + circuits--Protecting the circuits--The use of porcelain tubes and + other insulating devices--Putting up chandeliers and wall + brackets--"Multiple" connections--How to connect a wall + switch--Special wiring required for heat and power circuits--Knob + and cleat wiring, its advantages and drawbacks. + + +The task of wiring your house is a simple one, with well-defined rules +prescribed by your insurance company. Electricity, properly installed, +is much safer than oil lamps--so much so indeed that insurance +companies are ready to quote especial rates. But they require that the +wiring be done in accordance with rules laid down by their experts, +who form a powerful organization known as the National Board of Fire +Underwriters. Ask your insurance agent for a copy of the code rules. + +Danger of fire from an electric current comes from the "short +circuit," partial or complete; and it is against this danger that the +rules guard one. The amount of electricity flowing through a short +circuit is limited only by the fuse protecting that line; and since +there is no substance known that can withstand the heat of the +electric arc, short circuits must be guarded against. Happily the +current is so easily controlled that the fire hazard is eliminated +entirely--something which cannot be done with oil lamps. + +In house-wiring for farm plants, the wire should be rubber-covered, +and not smaller than No. 14 B. & S. gauge. This is the wire to use on +all lamp circuits. It costs about $0.85 cents per 100 feet. There are +four kinds of wiring permitted, under the insurance code: + +(1) _Flexible armoured cable_: This consists of two-wire cable, +protected with a covering of flexible steel. It is installed out of +sight between the walls, and provides suitable outlets for lamps, +etc., by means of metal boxes set flush with the plaster. It is +easily installed in a house being built, but requires much tearing +down of plaster for an old house. Since its expense prohibits it in +the average farm house, this system will not be described in detail +here. + +(2) _Rigid and flexible conduit_: As the name implies this system +consists of iron pipe, in connection with flexible conduit, run +between the walls. It differs from the above system, in that the pipes +with their fittings and outlet boxes are installed first, and the +wires are then "fished" through them. Duplex wires--the two wires of +the circuit woven in one braid--are used; and a liberal amount of +soapstone, and occasionally kerosene, are used to make the wires slip +easily into place. This is the most expensive system, and the best; +but it is difficult to install it in an old house without tearing down +a good deal of plaster. It has the advantage of being absolutely +waterproof and fireproof. + +(3) _Wooden moulding_: This is simply moulding, providing two +raceways for the insulated wires to run in, and covered with a +capping. It is nailed or screwed firmly to the wall, on top of the +plaster; and when the wires have been installed in their respective +slots and the capping tacked on, the moulding is given a coat of paint +to make it in harmony with the other moulding in the room. This system +is cheap, safe, and easily installed, and will be described in detail +here. + +[Illustration: Detail of wooden moulding] + +(4) _Open wiring_: In open wiring, the wires are stretched from one +support to another (such as beams) and held by means of porcelain +cleats, or knobs. It is the simplest to install; but it has the +objection of leaving the wires unprotected, and is ugly. It is very +satisfactory in barns or out-buildings however. + + +_The Distributing Panel_ + +The first point to consider in wiring a house with wooden moulding is +the distribution board. It should be located centrally, on the wall +near the ceiling, so as to be out of ordinary reach. It consists of a +panel of wood--though fireproof material is better--firmly screwed to +the wall, and containing in a row, the porcelain cut-outs, as shown in +the cut, from which the various branch circuits are to be led. Each +cut-out provides for two branch circuits; and each branch contains +receptacles for two plug fuses. These fuses should be of 6 amperes +each. The Insurance Code limits the amount of electricity that may be +drawn on any branch lamp circuit to 660 watts; and these fuses protect +the circuit from drafts beyond this amount. + +[Illustration: Porcelain cut-out and plug fuse] + +The mains, leading from the entrance switch, as shown in the diagram, +to the panel board, should be of the same size as the transmission +wire itself, and rubber-covered. These mains terminate at the +distributing board. They are connected to the terminals of the +cut-outs by means of heavy brass screws. + + +_Wire Joints_ + +[Illustration: Examples of cleat and knob wiring, 1, 2, 3; wire +joints, 4; flexible armoured conductor, 5] + +The branch circuits are, as has been said, of No. 14 rubber-covered +wire, running concealed in wooden moulding. All joints or splices in +this wire are made, as shown in the illustration, by first scraping +the wires bright, and fastening them stoutly together. This joint is +then soldered, to make the connection electrically perfect. Soft +solder is used, with ordinary soldering salts. There are several +compounds on the market, consisting of soft solder in powder form, +ready-mixed with flux. Coat the wire joint with this paste and apply +the flame of an alcohol lamp. The soldered joint is then covered with +rubber tape, and over this ordinary friction tape is wound on. A neat +joint should not be larger than the diameter of the wire before +insulation is removed. + + +_Branch Circuits_ + +First, make a diagram of your rooms and indicate where you wish lamps, +or outlets for other purposes. Since wooden moulding can be run across +ceilings, and up or down walls, lamps may be located in places where +they are out of the way. In planning the circuit, remember that you +will want many outlets in handy places on the walls, from which +portable cords will convey current to table lamps, to electric irons +and toasters and other handy devices which can be used on the lamp +circuit. These outlets are made of porcelain, in two pieces. One +piece is merely a continuation of the moulding itself; and the other +is a cap to connect permanently to the end of the lamp or iron cord, +which may be snapped into place in a second. Since there are a great +many designs of separable current taps on the market, it is well to +select one design and stick to it throughout the house, so that any +device can be connected to any outlet. + +The code permits 660 watts on each circuit. This would allow 12 lamps +of 55 watts each. It is well to limit any one circuit to 6 lamps; this +will give leeway for the use of small stoves, irons, toasters, etc. +without overloading the circuit and causing a fuse to blow. + +Having installed your distributing board, with its cut-outs, figure +out the course of your first branch circuit. Let us say it will +provide lights and outlets for the dining room and living room. It +will be necessary to run the wires through the partitions or floors in +several places. For this purpose porcelain tubes should be used, +costing one to three cents each. Knock holes in the plaster at the +determined point, insert the tubes so they project 3/4 inch on each +side, and fill up the ragged edge of the hole neatly with plaster. + +[Illustration: The distributing panel] + +When all the tubes have been set in place, begin laying the moulding. +Run it in a straight line, on the wall against the ceiling wherever +possible, mitering the joints neatly. Whenever it is necessary to +change the run from the ceiling to the wall and a miter cannot be +made, the wires should be protected in passing from one slot to the +other by being enclosed in non-metallic flexible conduit, called +circular loom. + +In running wooden moulding, avoid brick walls liable to sweat or draw +dampness; keep away from places where the heat of a stove might +destroy the rubber insulation of the wires; do not pass nearer than +six inches to water pipes when possible--and when it is necessary to +pass nearer than this, the wooden moulding should pass above the pipe, +not below it, with at least an inch of air space intervening, thus +avoiding dampness from sweating of pipes. + +[Illustration: Snap switch connections] + +Places where chandeliers or wall bracket lamps are to be installed +permanently are fitted with wooden terminal blocks, which fit over +the moulding and flush with the plaster. These, after holes have been +bored in them for the wires, and the wires drawn through, should be +screwed firmly to the wall or ceiling, always choosing a joist or beam +for support. Then a crow's-foot, or tripod of iron, tapped and +threaded for iron pipe, is screwed to the terminal block. The iron +pipe of the chandelier or wall bracket is then screwed home in this +crow's-foot. + +Do not begin stringing wires until all the moulding of the circuit has +been laid. Then thread the wires through the wall or floor tubes and +lay them in their respective slots. If trouble be found making them +stay in place before the capping is put on, small tacks may be driven +into the moulding beside them to hold them. When a terminal block is +reached, a loop is made of each wire, through the hole cut in the +block, if the circuit is to continue in the same direction. If it is +to end there, the two wires are drawn through taut, and cut off at a +length of 5 or 6 inches. These end wires, or loops, are then scraped +bare and spliced to the two wires coming out of the chandelier or +wall bracket. This joint is then soldered and covered with tape, and +the shell of the chandelier is screwed into place, covering the joint. + +[Illustration: Detail of wooden moulding] + +If the moulding is run along the walls flush with the ceiling, as is +usual, a branch is made for a wall light, or wall tap, by means of a +porcelain "T," or branch-block, which provides the means for running +the circuit at right angles to itself without letting the wires come +in contact with each other where they cross. Separable current taps +should be installed in handy places on all circuits, so that small +heating devices may be used without removing the lamps from their +sockets. The two wires are bared for half an inch where they run +through these current taps, and are fastened by means of brass screws. + + +_"Multiple" Connections_ + +All electric devices for this installation--lamps, irons, vacuum +cleaners, motors--must be connected _across_ the circuit--that is, +bridged, from one wire to the other. This is called _multiple_, or +shunt connection. There is only one exception to it, in wiring the +house. That one exception is installing a wall switch, the ordinary +snap switch. Since this wall switch, is, in effect, merely an +instrument, which opens or closes a circuit, it should be connected to +only one wire, which is cut to provide two ends for the screw +connections in the switch. When a moulding branch is run down from the +ceiling to some convenient spot for a snap switch (with which to turn +the lights of a room on or off), a porcelain "T" is not used. All that +is necessary to do is to loop the bottom wire of the circuit down +through the branch moulding, and connect it to the switch at a +terminal block, or porcelain base. + +In wiring lamp fixtures, No. 14 rubber-covered wire will usually prove +too large. For this purpose, No. 18 may be used, with one lamp to each +loop. Hanging lamps may not be supported by electric lamp cord itself, +if there is more than one lamp in the cluster, because the weight is +apt to break the electrical connections. In such a case, the lamp +should be supported by a chain, and the twisted cord conveying current +to the electric bulbs, is woven in the links of the chain. For the +pantry, kitchen, woodshed, barn, etc., a single hanging lamp may be +suspended from a fielding rosette, as shown in the cut, provided a +single knot is tied inside both the rosette and the lamp socket, to +make it secure. This makes a very cheap fixture. The rosette of +porcelain will cost 15 cents; the lamp socket 20 cents, and the lamp +cord suspending the lamp and carrying the current will cost 1-1/2 +cents a foot; while a tin shade will cost another 15 cents. + +[Illustration: Detail of simple hanging lamp supported by rosette] + + +_Official Inspection_ + +In all communities, your insurance agent must inspect and pass your +wiring before you are permitted to throw the main switch and turn on +the electricity. Frequently they require that the moulding be left +uncapped, until they have inspected it. If you have more than 660 +watts in lamps to a circuit; if your joints are not soldered and well +taped; if the moulding is used in any concealed or damp place, the +agent is liable to condemn your work and refuse permission to turn on +the electricity. However the rules are so clearly defined that it is +difficult to go wrong; and a farmer who does his own wiring and takes +pride in its appearance is more apt to be right than a professional +electrician who is careless at his task. After the work has been +passed, tack on the moulding capping, with brads, and paint the +moulding to match the woodwork. + +Wooden moulding wiring is perfectly satisfactory if properly +installed. It is forbidden in many large cities, because of the +liability of careless workmanship. It should never be installed in +damp places, or out of sight. If the work is well done, the system +leaves nothing to be desired; and it has the additional advantage of +being cheap, and easily done by any farmer who can use carpenter +tools. Farmers with moulding machinery can make their own moulding. +The code prescribes it shall be of straight-grained wood; that the +raceways for the wires shall be separated by a tongue of wood one-half +inch wide; and that the backing shall be at least 3/8 inch thick. It +must be covered, inside and out, with at least two coats of +moisture-repellant paint. It can be had ready-made for about 2 cents a +foot. + + +_Special Heating Circuits_ + +If one plans using electricity for heavy-duty stoves, such as ranges +and radiators, it is necessary to install a separate heating circuit. +This is the best procedure in any event, even when the devices are all +small and suited to lamp circuits. The wire used can be determined by +referring to the table for carrying capacity, under the column headed +"rubber-covered." A stove or range drawing 40 amperes, would require a +No. 4 wire, in moulding. A good plan is to run the heating circuit +through the basement, attaching it to the rafters by means of +porcelain knobs. Branches can then be run up through the floor to +places where outlets are desired. Such a branch circuit should carry +fuses suitable to the allowed carrying capacity of the wire. + + +_Knob and Cleat Wiring_ + +Knob and cleat wiring, such as is used extensively for barns and +out-buildings, requires little explanation. The wires should not be +closer than 2-1/2 inches in open places, and a wider space is better. +The wires should be drawn taut, and supported by cleats or knobs at +least every four feet. In case of branch circuits, one wire must be +protected from the other it passes by means of a porcelain tube. It +should never be used in damp places, and should be kept clear of dust +and litter, and protected from abrasion. + +[Illustration: Knob and cleat wiring] + +Knob and tube wiring is frequently used in houses, being concealed +between walls or flooring. In this case, the separate wires are +stretched on adjoining beams or rafters, and porcelain tubes are used, +in passing through cross beams. For a ceiling or wall outlet, a +spliced branch is passed through the plaster by means of porcelain +tubes or flexible loom. + +Wires from the house to the barn should be uniform with transmission +wires. At the point of entry to buildings they must be at least six +inches apart, and must take the form of the "drop loop" as shown in +the illustration. A double-pole entrance switch must be provided, +opening downward, with a double-pole fuse. In passing over buildings +wires must not come closer than 7 feet to flat roofs, or one foot to a +ridge roof. Feed-wires for electric motors should be determined from +the table of safe carrying capacities, and should be of liberal size. + + + + +CHAPTER IX + +THE ELECTRIC PLANT AT WORK + + Direct-connected generating sets--Belt drive--The + switchboard--Governors and voltage regulators--Methods of achieving + constant pressure at all loads: Over-compounding the dynamo; A + system of resistances; (A home-made electric radiator); Regulating + voltage by means of the rheostat--Automatic devices--Putting the + plant in operation. + + +Dynamos may be connected to water wheels either by means of a belt, or +the armature may spin on the same shaft as the water wheel itself. The +latter is by far the more desirable way, as it eliminates the loss of +power through shafting and belting, and does away altogether +with the belts themselves as a source of trouble. An installation +with the water wheel and armature on the same shaft is called a +"direct-connected set" and is of almost universal use in large power +plants. + +To be able to use such a direct-connected set, the dynamo must be +designed to develop its full voltage when run at a speed identical +with that of the water wheel. That is, if the dynamo is wound to be +run at a speed of 800 revolutions per minute, it must be driven by a +water wheel which runs at this speed and can be governed within narrow +limits. Small impulse wheels running under great heads attain high +speed, and for such wheels it is possible to obtain a suitable dynamo +at low cost. For instance, a 12-inch impulse wheel, running under a +200-foot head will develop 6-3/4 horsepower when running at a speed of +875 revolutions per minute. A dynamo for direct coupling to such a +wheel should have a rated speed within 5 per cent of 875 r.p.m.; and, +as generators of this speed are to be had from the stock of almost all +manufacturers, there would be no extra charge. + +When it comes to the larger wheels, however, of the impulse type, or +to turbines operating under their usual head the question becomes a +little more difficult. In such cases, the speed of the water wheel +will vary from 150 revolutions per minute, to 400, which is slow +speed for a small dynamo. As a general rule, the higher the speed of a +dynamo, the lower the cost; because, to lower the speed for a given +voltage, it is necessary either to increase the number of conductors +on the armature, or to increase the number of field coils, or both. +That means a larger machine, and a corresponding increase in cost. + +In practice, in large plants, with alternating-current machines it has +become usual to mount the field magnets on the shaft, and build the +armature as a stationary ring in whose air space the field coils +revolve. This simplifies the construction of slow-speed, large-output +dynamos. Such a machine, however, is not to be had for the modest +isolated plant of the farmer with his small water-power. + +[Illustration: Instantaneous photograph of high-pressure water jet +being quenched by buckets of a tangential wheel] + +[Illustration: A tangential wheel, and a dynamo keyed to the same +shaft--the ideal method for generating electricity. The centrifugal +governor is included on the same base] + +Dynamos can be designed for almost any waterwheel speed, and, among +small manufacturers especially, there is a disposition to furnish +these special machines at little advance in price over their stock +machines. Frequently it is merely a matter of changing the winding on +a stock machine. The farmer himself, in many cases, can re-wind an old +dynamo to fit the speed requirements of a direct-connected drive if +the difference is not too great. All that would be necessary to +effect this change would be to get the necessary winding data from the +manufacturer himself, and proceed with the winding. This data would +give the gauge of wire and the number of turns required for each spool +of the field magnets; and the gauge of wire and number of turns +required for each slot in the armature. The average boy who has +studied electricity (and there is something about electricity that +makes it closer to the boy's heart than his pet dog) could do this +work. The advantages of direct drive are so many that it should be +used wherever possible. + +When direct drive cannot be had, a belt must be used, either from a +main shaft, or a countershaft. The belt must be of liberal size, and +must be of the "endless" variety--with a scarfed joint. Leather belt +lacing, or even the better grades of wire lacing, unless very +carefully used, will prove unsatisfactory. The dynamo feels every +variation in speed, and this is reflected in the lights. There is +nothing quite so annoying as flickering lights. Usually this can be +traced to the belt connections. Leather lacing forms a knot which +causes the lights to flicker at each revolution of the belt. The +endless belt does away with this trouble. Most dynamos are provided +with sliding bases, by which the machine can be moved one way or +another a few inches, to take up slack in the belt. To take advantage +of this, the belt must be run in a horizontal line, or nearly so. +Vertical belting is to be avoided. + +The dynamo is mounted on a wooden base, in a dry location where it is +protected from the weather, or dampness from any source. It must be +mounted firmly, to prevent vibration when running up to speed; and the +switchboard should occupy a place within easy reach. Wires running +from the dynamo to the switchboard should be protected from injury, +and must be of ample size to carry the full current of the machine +without heating. A neat way is to carry them down through the flooring +through porcelain tubes, thence to a point where they can be brought +up at the back of the switchboard. If there is any danger of injury to +these mains they may be enclosed in iron pipe. Keep the wires out of +sight as much as possible, and make all connections on the back of the +switchboard. + + +_The Switchboard_ + +[Illustration: Connecting switchboard instruments] + +The switchboard is constructed of some fireproof material, preferably +slate or marble. When the cost of this material is an item to +consider, build a substantial wooden frame for your switchboard. You +can then screw asbestos shingles to this to hold the various +instruments and with a little care such a switchboard can be made to +look business-like, and it is fully as serviceable as the more +expensive kind. The switchboard instruments have already been +described briefly. They consist of a voltmeter (to measure voltage); +an ammeter (to measure the strength of the current drawn, in amperes), +a rheostat (to regulate the voltage of the machine to suit the +individual requirements); and the usual switches and fuses. The main +switch should be so wired that when open it will throw all the current +off the line, but still leave the field coils, the voltmeter, and the +switchboard lamp in circuit. The main-switch fuses should have a +capacity about 50 per cent in excess of the full load of the dynamo. +If the machine is rated for 50 amperes, 75-ampere fuses should be +installed. This permits throwing on an overload in an emergency; and +at the same time guards against a short circuit. If the capacity of +the machine is under 30 amperes, plug fuses, costing 3 cents each, can +be used. If it is above this capacity, cartridge fuses, costing a +little more, are required. A supply of these fuses should be kept +handy at all times. + + +_Governors and Voltage Regulators_ + +[Illustration: A centrifugal governor (Courtesy of the C. P. Bradway +Company, West Stafford, Conn.)] + +The necessity for water wheel governors will vary with conditions. As +a general rule, it may be said that reaction turbines working under a +low head with a large quantity of water do not require as much +governing as the impulse wheel, working under high heads with small +quantities of water. When governing is necessary at all, it is because +the prime mover varies in speed from no load to full load. Planning +one's plant with a liberal allowance of power--two water horsepower to +one electrical horsepower is liberal--reduces the necessity of +governors to a minimum. As an instance of this, the plant described +in some detail in Chapters One and Six of this volume, runs without a +governor. + +However, a surplus of water-power is not usual. Generally plants are +designed within narrow limits; and then the need of a governor becomes +immediately apparent. There are many designs of governors on the +market, the cheapest being of the centrifugal type, in which a pair of +whirling balls are connected to the water wheel gate by means of +gears, and open or close the gate as the speed lowers or rises. + +Constant speed is necessary because voltage is directly dependent on +speed. If the speed falls 25 per cent, the voltage falls likewise; and +a plant with the voltage varying between such limits would be a +constant source of annoyance, as well as expense for burned-out lamps. + +Since constant voltage is the result aimed at by the use of a +governor, the same result can be attained in other ways, several of +which will be explained here briefly. + + +_Over-Compounding_ + +(1) Over-compounding the dynamo. This is simple and cheap, if one buys +the right dynamo in the first instance; or if he can do the +over-compounding himself, by the method described in the concluding +paragraphs of Chapter Seven. If it is found that the speed of the +water wheel drops 25 per cent between no load and full load, a dynamo +with field coils over-compounded to this extent would give a fairly +constant regulation. If you are buying a special dynamo for direct +drive, your manufacturer can supply you with a machine that will +maintain constant voltage under the normal variations in speed of your +wheel. + + +_A System of Resistances_ + +(2) Constant load systems. This system provides that the dynamo shall +be delivering a fixed amount of current at all times, under which +circumstances the water wheel would not require regulation, as the +demands on it would not vary from minute to minute or hour to hour. + +This system is very simply arranged. It consists of having a set of +"resistances" to throw into the circuit, in proportion to the amount +of current used. + +Let us say, as an example, that a 50-ampere generator is used at a +pressure of 110 volts; and that it is desirable to work this plant at +80 per cent load, or 40 amperes current draft. When all the lights or +appliances were in use, there would be no outside "resistance" in the +circuit. When none of the lights or appliances were in use (as would +be the case for many hours during the day) it would be necessary to +consume this amount of current in some other way--to _waste it_. A +resistance permitting 40 amperes of current to flow, would be +necessary. Of what size should this resistance be? + +The answer is had by applying Ohm's Law, explained in Chapter Five. +The Law in this case, would be read R = E/C. Therefore, in this case R += 110/40 = 2-3/4 ohms resistance, would be required, switched across +the mains, to keep the dynamo delivering its normal load. + +The cheapest form of this resistance would be iron wire. In place of +iron wire, German silver wire could be used. German silver wire is to +be had cheaply, and is manufactured in two grades, 18% and 30%, with a +resistance respectively 18 and 30 times that of copper for the same +gauge. Nichrome wire has a resistance 60 times that of copper; and +manganin wire has a resistance 65 times that of copper, of the same +gauge. + +First figure the number of feet of copper wire suitable for the +purpose. Allowing 500 circular mills for each ampere, the gauge of the +wire should be 40 × 500 = 20,000 circular mills, or approximately No. +7 B. & S. gauge. How many feet of No. 7 copper wire would give a +resistance of 2-3/4 ohms? Referring to the copper wire table, we find +that it requires 2006.2 of No. 7 wire to make one ohm. Then 2-3/4 ohms +would require 5,517 feet. + +Since 30 per cent German silver wire is approximately 30 times the +resistance of copper, a No. 7 German silver wire, for this purpose, +would be 1/30 the length of the copper wire, or 186 feet. If nichrome +wire were used, it would be 1/60th the length of copper for the same +gauge, or 93 feet. This resistance wire can be wound in spirals and +made to occupy a very small space. As long as it is connected in +circuit, the energy of the dynamo otherwise consumed as light would be +wasted as heat. This heat could be utilized in the hot water boiler or +stove when the lights were turned off. + +In actual practice, however, the resistance necessary to keep the +dynamo up to full load permanently, would not be furnished by one set +of resistance coils. Each lamp circuit would have a set of resistance +coils of its own. A double-throw switch would turn off the lamps and +turn on the resistance coils, or _vice versa_. + +Let us say a lamp circuit consisted of 6 carbon lamps, of 16 +candlepower each. It would consume 6 × 1/2 ampere, or 3 amperes of +current, and interpose a resistance of 36.6 ohms--say 37 ohms. Three +amperes would require a wire of at least 1,500 circular mills in area +for safety. This corresponds to a No. 18 wire. A No. 18 copper wire +interposes a resistance of one ohm, for each 156.5 feet length. For 37 +ohms, 5,790 feet would be required, for copper wire, which of course +would be impractical. Dividing by 30 gives 193 feet for 30% German +silver wire; and dividing by 60 gives 96 feet of nichrome wire of the +same gauge. + +It is simple to figure each circuit in this way and to construct +resistance units for each switch. Since the resistance units develop +considerable heat, they must be enclosed and protected. + + +_A Home-made Stove or Radiator_ + +While we are on the subject of resistance coils it might be well here +to describe how to make stoves for cooking, and radiators for heating +the house, at small expense. These stoves consist merely of +resistances which turn hot--a dull red--when the current is turned on. +Iron wire, German silver wire, or the various trade brands of +resistance wire, of which nichrome, calido, and manganin are samples, +can be used. In buying this wire, procure the table of resistance and +carrying capacity from the manufacturers. From this table you can make +your own radiators to keep the house warm in winter. Iron wire has the +disadvantage of oxidizing when heated to redness, so that it goes to +pieces after prolonged use. It is cheap, however, and much used for +resistance in electrical work. + +Let us say we wish to heat a bathroom, a room 6 × 8, and 8 feet +high--that is a room containing 384 cubic feet of air space. Allowing +2 watts for each cubic foot, we would require 768 watts of current, or +practically 7 amperes at 110 volts. What resistance would be required +to limit the current to this amount? Apply Ohm's Law, as before, and +we have R equals E divided by C, or R equals 110 divided by 7, which +is 15.7 ohms. Forty-two feet of No. 20 German silver wire would emit +this amount of heat and limit the current output to 7 amperes. In the +Far West, it is quite common, in the outlying district, to find +electric radiators made out of iron pipe covered with asbestos, on +which the requisite amount of iron wire is wound and made secure. This +pipe is mounted in a metal frame. Or the frame may consist of two +pipes containing heating elements; and a switch, in this case, is so +arranged that either one or two heating elements may be used at one +time, according to the weather. An ingenious mechanic can construct +such a radiator, experimenting with the aid of an ammeter to ascertain +the length of wire required for any given stove. + + +_Regulating Voltage at Switchboards_ + +The voltage of any given machine may be regulated, within wide limits, +by means of the field rheostat on the switchboard. + +A dynamo with a rated speed of 1,500 revolutions per minute, for 110 +volts, will actually attain this voltage at as low as 1,200 r.p.m. if +all the regulating resistance be cut out. You can test this fact with +your own machine by cutting out the resistance from the shunt field +entirely, and starting the machine slowly, increasing its speed +gradually, until the voltmeter needle registers 110 volts. Then +measure the speed. It will be far below the rated speed of your +machine. + +If, on the other hand, the speed of such a machine runs up to 2,500 or +over--that is, an excess of 67%--the voltage would rise +proportionally, unless extra resistance was cut in. By cutting in such +resistance--by the simple expedient of turning the rheostat handle on +the switchboard,--the field coils are so weakened that the voltage is +kept at the desired point in spite of the excessive speed of the +machine. Excessive speeds are to be avoided, as a rule, because of +mechanical strain. But within a wide range, the switchboard rheostat +can be used for voltage regulation. + +As it would be a source of continual annoyance to have to run to the +switchboard every time the load of the machine was varied greatly this +plan would not be practical for the isolated plant, unless the +rheostat could be installed,--with a voltmeter--in one's kitchen. +This could be done simply by running a small third wire from the +switchboard to the house. Then, when the lights became dim from +excessive load, a turn of the handle would bring them back to the +proper voltage; and when they flared up and burned too bright, a turn +of the handle in the opposite direction would remedy matters. By this +simple arrangement, any member of the family could attend to voltage +regulation with a minimum of bother. + + +_Automatic Devices_ + +There are several automatic devices for voltage regulation at the +switchboard on the market. These consist usually of vibrator magnets +or solenoids, in which the strength of the current, varying with +different speeds, reacts in such a way as to regulate field +resistance. Such voltage regulators can be had for $40 or less, and +are thoroughly reliable. + + * * * * * + +To sum up the discussion of governors and voltage regulators: If you +can allow a liberal proportion of water-power, and avoid crowding +your dynamo, the chances are you will not need a governor for the +ordinary reaction turbine wheel. Start your plant, and let it run for +a few days or a few weeks without a governor, or regulator. Then if +you find the operation is unsatisfactory, decide for yourself which of +the above systems is best adapted for your conditions. Economy as well +as convenience will affect your decision. The plant which is most +nearly automatic is the best; but by taking a little trouble and +giving extra attention, a great many dollars may be saved in extras. + + +_Starting the Dynamo_ + +You are now ready to put your plant in operation. Your dynamo has been +mounted on a wooden foundation, and belted to the countershaft, by +means of an endless belt. + +See that the oil cups are filled. Then throw off the main switch and +the field switch at the switchboard; open the water gate slowly, and +occasionally test the speed of the dynamo. When it comes up to rated +speed, say 1,500 per minute, let it run for a few minutes, to be sure +everything is all right. + +Having assured yourself that the mechanical details are all right, now +look at the voltmeter. It is probably indicating a few volts pressure, +from 4 to 8 or 10 perhaps. This pressure is due to the residual +magnetism in the field cores, as the field coils are not yet +connected. If by any chance, the needle does not register, or is now +back of 0, try changing about the connections or the voltmeter on the +back of the switchboard. + +Now snap on the field switch. Instantly the needle will begin to move +forward, though slowly; and it will stop. Turn the rheostat handle +gradually; as you advance it, the voltmeter needle will advance. +Finally you will come to a point where the needle will indicate 110 +volts. + +If you have designed your transmission line for a drop of 5 volts at +half-load, advance the rheostat handle still further, until the +needle points to 115 volts. Let the machine run this way for some +time. When assured all is right, throw on the main switch, and turn on +the light at the switchboard. Then go to the house and gradually turn +on lights. Come back and inspect the dynamo as the load increases. It +should not run hot, nor even very warm, up to full load. Its brushes +should not spark, though a little sparking will do no harm. + +Your plant is now ready to deliver current up to the capacity of its +fuses. See that it does not lack good lubricating oil, and do not let +its commutator get dirty. The commutator should assume a glossy +chocolate brown color. If it becomes dirty, or the brushes spark +badly, hold a piece of fine sandpaper against it. Never use emery +paper! If, after years of service, it becomes roughened by wear, have +it turned down in a lathe. Occasionally, every few weeks, say, take +the brushes out and clean them with a cloth. They will wear out in the +course of time and can be replaced for a few cents each. The bearings +may need replacing after several years' continuous use. + +Otherwise your electric plant will take care of itself. Keep it up to +speed, and keep it clean and well oiled. Never shut it down unless you +have to. In practice, dynamos run week after week, year after year, +without stopping. This one, so long as you keep it running true to +form, will deliver light, heat and power to you for nothing, which +your city cousin pays for at the rate of 10 cents a kilowatt-hour. + + + + +PART III + +GASOLINE ENGINES, WINDMILLS, ETC. THE STORAGE BATTERIES + + + + +CHAPTER X + +GASOLINE ENGINE PLANTS + + The standard voltage set--Two-cycle and four-cycle gasoline + engines--Horsepower, and fuel consumption--Efficiency of small + engines and generators--Cost of operating a one-kilowatt plant. + + +Electricity is of so much value in farm operations, as well as in the +farm house, that the farmer who is not fortunate enough to possess +water-power of his own, or to live in a community where a coöperative +hydro-electric plant may be established, should not deny himself its +many conveniences. In place of the water wheel to turn the dynamo, +there is the gasoline engine (or other forms of internal combustion +engine using oil, gas, or alcohol as fuel); in many districts where +steam engines are used for logging or other operations, electricity +may be generated as a by-product; and almost any windmill capable of +pumping water can be made to generate enough electricity for lighting +the farm house at small expense. + +The great advantage of water-power is that the expense of +maintenance--once the plant is installed--is practically nothing. This +advantage is offset in some measure by the fact that other forms of +power, gas, steam, or windmills, are already installed, in many +instances and that their judicious use in generating electricity does +not impair their usefulness for the other farm operations for which +they were originally purchased. In recent years gasoline engines have +come into general use on farms as a cheap dependable source of power +for all operations; and windmills date from the earliest times. They +may be installed and maintained cheaply, solely for generating +electricity, if desired. Steam engines, however, require so much care +and expert attention that their use for farm electric plants is not to +be advised, except under conditions where a small portion of their +power can be used to make electricity as a by-product. + +There are two types of gasoline engine electric plants suitable for +the farm, in general use: + +First: The Standard Voltage Set, in which the engine and dynamo are +mounted on one base, and the engine is kept running when current is +required for any purpose. These sets are usually of the 110-volt type, +and all standard appliances, such as irons, toasters, motors, etc., +may be used in connection with them. Since the electricity is drawn +directly from the dynamo itself, without a storage battery, it is +necessary that these engines be efficient and governed as to speed +within a five per cent variation from no load to full load. + +Second: Storage Battery Sets, in which the dynamo is run only a few +hours each week, and the electricity thus generated is "stored" by +chemical means, in storage batteries, for use when required. Since, in +this case, the current is drawn from the battery, instead of the +dynamo, when used for lighting or other purposes, it is not necessary +that a special type of engine be used to insure constant speed. + + +_The Standard Voltage Set_ + +In response to a general demand, the first type (the direct-connected +standard voltage set) has been developed to a high state of efficiency +recently, and is to be had in a great variety of sizes (ranging from +one-quarter kilowatt to 25 kilowatts and over) from many +manufacturers. + +The principle of the gasoline engine as motive power is so familiar to +the average farmer that it needs but a brief description here. +Gasoline or other fuel (oil, gas, or alcohol) is transformed into +vapor, mixed with air in correct proportions, and drawn into the +engine cylinder and there exploded by means of a properly-timed +electric spark. + +Internal combustion engines are of two general types--four-cycle and +two-cycle. The former is by far the more common. In a four-cycle +engine the piston must travel twice up and down in each cylinder, to +deliver one power stroke. This results in one power impulse in each +cylinder every two revolutions of the crank shaft. On its first down +stroke, the piston sucks in gas. On its first up stroke, it compresses +the gas. At the height of this stroke, the gas is exploded by means of +the electric spark and the piston is driven down, on its power stroke. +The fourth stroke is called the scavening stroke, and expels the +burned gas. This completes the cycle. + +A one-cylinder engine of the ordinary four-cycle type has one power +stroke for every two revolutions of the fly wheel. A two-cylinder +engine has one power stroke for one revolution of the fly wheel; and a +four-cylinder engine has two power strokes to each revolution. The +greater the number of cylinders, the more even the flow of power. In +automobiles six cylinders are common, and in the last year or two, +eight-cylinder engines began appearing on the market in large numbers. +A twelve-cylinder engine is the prospect for the immediate future. + +Since the dynamo that is to supply electric current direct to lamps +requires a steady flow of power, the single-cylinder gas or gasoline +engine of the four-cycle type is not satisfactory as a rule. The +lights will flicker with every other revolution of the fly wheel. This +would be of no importance if the current was being used to charge a +storage battery--and right here lies the reason why a cheaper engine +may be used in connection with a storage battery than when the dynamo +supplies the current direct for lighting. + +A two-cylinder engine is more even in its flow of power and a +four-cylinder engine still better. For this reason, standard voltage +generating sets without battery are usually of two or four cylinders +when of the four-cycle type. When a single-cylinder engine is used, it +should be of the two-cycle type. In the two-cycle engine, there is one +power stroke to each up-and-down journey of the piston. This effect is +produced by having inlet and exhaust ports in the crank case, so +arranged that, when the piston arrives at the bottom of the power +stroke, the waste gases are pushed out, and fresh gas drawn in before +the up stroke begins. + +For direct lighting, the engine must be governed so as not to vary +more than five per cent in speed between no load and full load. There +are many makes on the market which advertise a speed variation of +three per cent under normal loads. Governors are usually of the +centrifugal ball type, integral with the fly wheel, regulating the +amount of gas and air supplied to the cylinders in accordance with the +speed. Thus, if such an engine began to slow down because of increase +in load, the centrifugal balls would come closer together, and open +the throttle, thus supplying more gas and air and increasing the +speed. If the speed became excessive, due to sudden shutting off of +lights, the centrifugal balls would fly farther apart, and the +throttle would close until the speed was again adjusted to the load. + +These direct-connected standard voltage sets are as a rule fitted with +the 110-volt, direct current, compound type of dynamo, the duplicate +in every respect of the machine described in previous chapters for +water-power plants. They are practically automatic in operation and +will run for hours without attention, except as to oil and gasoline +supply. They may be installed in the woodshed or cellar without +annoyance due to noise or vibration. It is necessary to start them, of +course, when light or power is desired, and to stop them when no +current is being drawn. There have appeared several makes on the +market in which starting and stopping are automatic. Storage batteries +are used in connection with these latter plants for starting the +engine. When a light is turned on, or current is drawn for any +purpose, an automatic switch turns the dynamo into a motor, and it +starts the engine by means of the current stored in the battery. +Instantly the engine has come up to speed, the motor becomes a dynamo +again and begins to deliver current. When the last light is turned +off, the engine stops automatically. + +Since the installation of a direct-connected standard voltage plant of +this type is similar in every respect, except as to motive power, to +the hydro-electric plant, its cost, with this single exception, is the +same. The same lamps, wire, and devices are used. + +With gasoline power, the cost of the engine offsets the cost of the +water wheel. The engine is more expensive than the ordinary gasoline +engine; but even this item of cost is offset by the cost of labor and +materials used in installing a water wheel. + +The expense of maintenance is limited to gasoline and oil. +Depreciation enters in both cases; and though it may be more rapid +with a gasoline engine than a water wheel, that item will not be +considered here. The cost of lubricating oil is inconsiderable. It +will require, when operated at from one-half load to full load, +approximately one pint of gasoline to each horsepower hour. When +operated at less than half-load, its efficiency lowers. Thus, for a +quarter-load, an average engine of this type may require three pints +of gasoline for each horsepower hour. For this reason it is well, in +installing such a plant, to have it of such size that it will be +operating on at least three-fourths load under normal draft of +current. Norman H. Schneider, in his book "Low Voltage Electric +Lighting," gives the following table of proportions between the engine +and dynamo: + + Actual watts Actual Horsepower Nearest engine size + 150 .5 1/2 + 225 .7 3/4 + 300 .86 1 + 450 1.12 1-1/4 + 600 1.5 1-1/2 + 750 1.7 1-3/4 + 1000 2.3 2-1/2 + 2000 4.5 5 + 4000 9.0 10 + +This table is figured for an efficiency of only 40 per cent for the +smaller generators, and 60 per cent for the larger. In machines from 5 +to 25 kilowatts, the efficiency will run considerably higher. + +To determine the expense of operating a one-kilowatt gasoline +generator set of this type, as to gasoline consumption, we can assume +at full load that the gasoline engine is delivering 2-1/2 horsepower, +and consuming, let us say, 1-1/4 pint of gasoline for each horsepower +hour (to make allowance for lower efficiency in small engines). That +would be 3.125 pints of gasoline per hour. Allowing a ten per cent +loss of current in wiring, we have 900 watts of electricity to use, +for this expenditure of gasoline. This would light 900 ÷ 25 = 36 lamps +of 25 watts each, a liberal allowance for house and barn, and +permitting the use of small cooking devices and other conveniences +when part of the lights were not in use. With gasoline selling at 12 +cents a gallon, the use of this plant for an hour at full capacity +would cost $0.047. Your city cousin pays 9 cents for the same current +on a basis of 10 cents per kilowatt-hour; and in smaller towns where +the rate is 15 cents, he would pay 13-1/2 cents. + +Running this plant at only half-load--that is, using only 18 lights, +or their equivalent--would reduce the price to about 3 cents an +hour--since the efficiency decreases with smaller load. It is +customary to figure an average of 3-1/2 hours a day throughout the +year, for all lights. On this basis the cost of gasoline for this +one-kilowatt plant would be 16-1/2 cents a day for full load, and +approximately 10-1/2 cents a day for half-load. This is extremely +favorable, as compared with the cost of electric current in our cities +and towns, at the commercial rate, especially when one considers that +light and power are to be had at any place or at any time on the farm +simply by starting the engine. A smaller plant, operating at less cost +for fuel, would furnish ample light for most farms; but it is well to +remember in this connection plants smaller than one kilowatt are +practical for light only, since electric irons, toasters, etc., draw +from 400 to 660 watts each. Obviously a plant of 300 watts capacity +would not permit the use of these instruments, although it would +furnish 10 or 12 lamps of 25 watts each. + + + + +CHAPTER XI + +THE STORAGE BATTERY + + What a storage battery does--The lead battery and the Edison + battery--Economy of tungsten lamps for storage batteries--The + low-voltage battery for electric light--How to figure the capacity + of a battery--Table of light requirements for a farm + house--Watt-hours and lamp-hours--The cost of storage battery + current--How to charge a storage battery--Care of storage + batteries. + + +For the man who has a small supply of water to run a water wheel a few +hours at a time, or who wishes to store electricity while he is doing +routine jobs with a gasoline engine or other source of power, the +storage battery solves the problem. The storage battery may be likened +to a tank of water which is drawn on when water is needed, and which +must be re-filled when empty. A storage battery, or accumulator is a +device in which a chemical action is set up when an electric current +is passed through it. This is called _charging_. When such a battery +is charged, it has the property of giving off an electric current by +means of a reversed chemical action when a circuit is provided, +through a lamp or other connection. This reversed action is called +_discharging_. Such a battery will discharge nearly as much current as +is required originally to bring about the first chemical action. + +There are two common types of storage battery--the lead accumulator, +made up of lead plates (alternately positive and negative); and the +two-metal accumulator, of which the Edison battery is a +representative, made up of alternate plates of iron and nickel. In the +lead accumulator, the "positive" plate may be recognized by its brown +color when charging, while the "negative" plate is usually light gray, +or leaden in color. The action of the charging current is to form +oxides of lead in the plates; the action of the discharging current is +to reduce the oxides to metallic lead again. This process can be +repeated over and over again during the life of the battery. + +Because of the cost of the batteries themselves, it is possible (from +the viewpoint of the farmer and the size of his pocketbook) to store +only a relatively small amount of electric current. For this reason, +the storage battery was little used for private plants, where expense +is a considerable item, up to a few years ago. Carbon lamps require +from 3-1/2 to 4 watts for each candlepower of light they give out; and +a lead battery capable of storing enough electricity to supply the +average farm house with light by means of carbon lamps for three or +four days at a time without recharging, proved too costly for private +use. + + +_The Tungsten Lamp_ + +With the advent of the new tungsten lamp, however, reducing the +current requirements for light by two-thirds, the storage battery +immediately came into its own, and is now of general use. + +Since incandescent lamps were first invented scientists have been +trying to find some metal of high fusion to use in place of the carbon +filament of the ordinary lamp. The higher the fusing point of this +filament of wire, the more economical would be the light. Edison +sought, thirty years ago, for just the qualities now found in tungsten +metal. Tungsten metal was first used for incandescent lamps in the +form of a paste, squirted into the shape of a thread. This proved too +fragile. Later investigators devised means of drawing tungsten into +wire; and it is tungsten wire that is now used so generally in +lighting. A tungsten lamp has an average efficiency of 1-1/4 watts per +candlepower, compared with 3-1/2 to 4 watts of the old-style carbon +lamp. In larger sizes the efficiency is as low as .9 watt per +candlepower; and only recently it has been found that if inert +nitrogen gas is used in the glass bulb, instead of using a high vacuum +as is the general practice, the efficiency of the lamp becomes still +higher, approaching .5 watt for each candlepower in large lamps. This +new nitrogen lamp is not yet being manufactured in small domestic +sizes, though it will undoubtedly be put on the market in those sizes +in the near future. + +[Illustration: The Fairbanks Morse oil engine storage battery set] + +The tungsten lamp, requiring only one-third as much electric current +as the carbon lamp, for the same amount of light, reduces the size +(and the cost) of the storage battery in the same degree, thus +bringing the storage battery within the means of the farmer. Some idea +of the power that may be put into a small storage battery is to be had +from the fact that a storage battery of only 6 volts pressure, such as +is used in self-starters on automobiles, will turn a motor and crank a +heavy six-cylinder engine; or it will run the automobile, without +gasoline, for a mile or more with its own accumulated store of +electric current. + + +_The Low Voltage Battery_ + +The 30-volt storage battery has become standard for small lighting +plants, since the introduction of the tungsten lamp. Although the +voltage of each separate cell of this battery registers 2.5 volts when +fully charged, it falls to approximately 2 volts per cell immediately +discharging begins. For this reason, it is customary to figure the +working pressure of each cell at 2 volts. This means that a 30-volt +battery should consist of at least 15 cells. Since, however, the +voltage falls below 2 for each cell, as discharging proceeds, it is +usual to include one additional cell for regulating purposes. Thus, +the ordinary 30-volt storage battery consists of 16 cells, the last +cell in the line remaining idle until the lamps begin to dim, when it +is switched in by means of a simple arrangement of connections. This +maintains a uniform pressure of 30 volts from the beginning to the end +of the charge, at the lamp socket. + +We saw in earlier chapters that the 110-volt current is the most +satisfactory, under all conditions, where the current is to be used +for heating and small power, as well as light. But a storage battery +of 110 volts would require at least 55 cells, which would make it too +expensive for ordinary farm use. As a 30-volt current is just as +satisfactory for electric light, this type has become established, in +connection with the battery, and it is used for electric lighting +only, as a general rule. + +Batteries are rated first, as to voltage; second, as to their capacity +in ampere hours--that is, the number of amperes that may be drawn from +them in a given number of hours. Thus, a battery rated at 60 ampere +hours would give 60 amperes, at 30 volts pressure, for one hour; 30 +amperes for 2 hours; 15 amperes for 4 hours; 7-1/2 amperes for 8 +hours; 3-3/4 amperes for 16 hours; etc., etc. In practice, a battery +should not be discharged faster than its 8-hour rate. Thus, a +60-ampere hour battery should not be drawn on at a greater rate than +7-1/2 amperes per hour. + +This 8-hour rate also determines the rate at which a battery should +be re-charged, once it is exhausted. Thus, this battery should be +charged at the rate of 7-1/2 amperes for 8 hours, with another hour +added to make up for losses that are bound to occur. A battery of +120-ampere hour capacity should be charged for 8 or 9 hours at the +rate of 120 ÷ 8, or 15 amperes, etc. + +To determine the size of battery necessary for any particular +instance, it is necessary first to decide on the number of lamps +required, and their capacity. Thirty-volt lamps are to be had in the +market in sizes of 10, 15 and 20 watts; they yield respectively 8, 12, +and 16 candlepower each. Of these the 20-watt lamp is the most +satisfactory for the living rooms; lamps of 10 or 15 watts may be used +for the halls, the bathroom and the bedrooms. At 30 volts pressure +these lamps would require a current of the following density in +amperes: + + Candle + Power 30-volt lamp Amperes + 8 10 watts 0.33 + 12 15 watts 0.50 + 16 20 watts 0.67 + +Let us assume, as an example, that Farmer Brown will use 20-watt +lamps in his kitchen, dining room, and sitting room; and 10-watt lamps +in the halls, bathroom, and bedrooms. His requirements may be figured +either in lamp hours or in watt-hours. Since he is using two sizes of +lamps, it will be simpler to figure his requirements in watt-hours. +Thus: + + Number Size of Hours Watt- + Room of lamps lamps burned hours + + Kitchen 1 20 4 80 + Dining room 2 20 2 80 + Sitting room 3 20 4 240 + (3) Bedrooms 1 (each) 10 1 30 + Bathroom 1 10 2 20 + (2) Halls 1 (each) 10 4 80 + Pantry 1 10 1 10 + Cellar 1 10 1 10 + ---- + Total 550 + +Since amperes equal watts divided by volts, the number of ampere hours +required in this case each night would be 550 ÷ 30 = 18.3 ampere +hours; or approximately 4-1/2 amperes per hour for 4 hours. + +Say it is convenient to charge this battery every fourth day. This +would require a battery of 4 × 18.3 ampere hours, or 73.2 ampere +hours. The nearest size on the market is the 80-ampere hour battery, +which would be the one to use for this installation. + +To charge this battery would require a dynamo capable of delivering 10 +amperes of current for 9 hours. The generator should be of 45 volts +pressure (allowing 2-1/2 volts in the generator for each 2 volts of +battery) and the capacity of the generator would therefore be 450 +watts. This would require a 1-1/4 horsepower gasoline engine. At 1-1/4 +pints of gasoline for each horsepower, nine hours work of this engine +would consume 14 pints of gasoline--or say 16 pints, or two gallons. +At 12 cents a gallon for gasoline, lighting your house with this +battery would cost 24 cents for four days, or 6 cents a day. Your city +cousin, using commercial current, would pay 5-1/2 cents a day for the +same amount of current at 10 cents a kilowatt-hour; or 8-1/4 cents at +a 15-cent rate. If the battery is charged by the farm gasoline engine +at the same time it is doing its other work, the cost would be still +less, as the extra gasoline required would be small. + +This figure does not take into account depreciation of battery and +engine. The average farmer is too apt to overlook this factor in +figuring the cost of machinery of all kinds, and for that reason is +unprepared when the time comes to replace worn-out machinery. The +dynamo and switchboard should last a lifetime with ordinary care, so +there is no depreciation charge against them. The storage battery, a +30-volt, 80-ampere hour installation, should not cost in excess of +$100; and, if it is necessary to buy a gasoline engine, a 1-1/4 +horsepower engine can be had for $50 or less according to the type. +Storage batteries of the lead type are sold under a two-years' +guarantee--which does not mean that their life is limited to that +length of time. With good care they may last as long as 10 years; with +poor care it may be necessary to throw them away at the end of a year. +The engine should be serviceable for at least 10 years, with ordinary +replacements; and the storage battery may last from 6 to 10 years, +with occasional renewal of parts. If it were necessary to duplicate +both at the end of ten years, this would make a carrying charge of +$1.25 a month for depreciation, which must be added to the cost of +light. + + +_Figuring by Lamp Hours_ + +If all the lamps are to be of the same size--either ten, fifteen, or +twenty watts, the light requirements of a farm house can be figured +readily by lamp hours. In that event, the foregoing table would read +as follows: + + Lamp hours + Kitchen, 1 lamp, 4 hours 4 + Sitting room, 3 lamps, 4 hours each 12 + Dining room, 2 lamps, 2 hours each 4 + Bedrooms, 3 lamps, 1 hour each 3 + Halls, 2 lamps, 4 hours each 8 + Bathroom, 1 lamp, 2 hours 2 + Pantry and cellar, 2 lamps, 1 hour each 2 + +To determine the ampere hours from this table, multiply the total +number of lamp hours by the current in amperes required for each lamp. +As 10, 15, and 20-watt tungsten lamps require .33, .50 and .67 +amperes, respectively at 30 volts pressure, the above requirements in +ampere hours would be 12, 17-1/2, or 24 ampere hours, according to the +size of lamp chosen. This gives the average current consumption for +one night. If it is desired to charge the battery twice a week on the +average, multiply the number of lamp hours by 4, to get the size of +battery required. + +The foregoing illustration is not intended to indicate average light +requirements for farms, but is given merely to show how a farmer may +figure his own requirements. In some instances, it will be necessary +to install a battery of 120 or more ampere hours, whereas a battery of +40 or 60 ampere hours would be quite serviceable in other instances. +It all depends on how much light you wish to use and are willing to +pay for, because with a storage battery the cost of electric light is +directly in proportion to the number of lights used. + +As a general rule, a larger generator and engine are required for a +larger battery--although it is possible to charge a large battery +with a small generator and engine by taking more time for the +operation. + + +_How to Charge a Storage Battery_ + +Direct current only can be used for charging storage batteries. In the +rare instance of alternating current only being available, it must be +converted into direct current by any one of the many mechanical, +chemical, or electrical devices on the market--that is, the +alternating current must be straightened out, to flow always in one +direction. + +A shunt-wound dynamo must be used; else, when the voltage of the +battery rises too high, it may "back up" and turn the dynamo as a +motor, causing considerable damage. If a compound dynamo is already +installed, or if it is desired to use such a machine for charging +storage batteries, it can be done simply by disconnecting the series +windings on the field coils, thus turning the machine into a shunt +dynamo. + +The voltage of the dynamo should be approximately 50 per cent above +the working pressure of the battery. For this reason 45-volt machines +are usually used for 30 or 32-volt batteries. Higher voltages may be +used, if convenient. Thus a 110-volt dynamo may be used to charge a +single 2-volt cell if necessary, although it is not advisable. + + +_Direction of Current_ + +Electricity flows from the positive to the negative terminal. A +charging current must be so connected that the negative wire of the +dynamo is always connected to the negative terminal of the battery, +and the positive wire to the positive terminal. As the polarity is +always marked on the battery, there is little danger of making a +mistake in this particular. + +When the storage battery is charged, and one begins to use its +accumulation of energy, the current comes out in the opposite +direction from which it entered in charging. In this respect, a +storage battery is like a clock spring, which is wound up in one +direction, and unwinds itself in the other. With all storage battery +outfits, an ammeter (or current measure) is supplied with zero at the +center. When the battery is being charged, the indicating needle +points in one direction in proportion to the strength of the current +flowing in; and when the battery is being discharged, the needle +points in the opposite direction, in proportion to the strength of the +current flowing out. + +Sometimes one is at loss, in setting about to connect a battery and +generator, to know which is the positive and which the negative wire +of the generator. A very simple test is as follows: + +Start the generator and bring it up to speed. Connect some form of +resistance in "series" with the mains. A lamp in an ordinary lamp +socket will do very well for this resistance. Dip the two ends of the +wire (one coming from the generator, the other through the lamp) into +a cup of water, in which a pinch of salt is dissolved. Bring them +almost together and hold them there. Almost instantly, one wire will +begin to turn bright, and give off bubbles. The wire which turns +bright and gives off bubbles is the _negative_ wire. The other is the +positive. + +[Illustration: A rough-and-ready farm electric plant, supplying two +farms with light, heat and power; and a Ward Leonard-type +circuit-breaker for charging storage batteries] + + +_Care of Battery_ + +Since specific directions are furnished with all storage batteries, it +is not necessary to go into the details of their care here. Storage +battery plants are usually shipped with all connections made, or +plainly indicated. All that is necessary is to fill the batteries with +the acid solution, according to directions, and start the engine. If +the engine is fitted with a governor, and the switchboard is of the +automatic type, all the care necessary in charging is to start the +engine. In fact, many makes utilize the dynamo as a "self-starter" for +the engine, so that all that is necessary to start charging is to +throw a switch which starts the engine. When the battery is fully +charged, the engine is stopped automatically. + +The "electrolyte" or solution in which the plates of the lead battery +are immersed, is sulphuric acid, diluted with water in the proportion +of one part of acid to five of water, by volume. + +The specific gravity of ordinary commercial sulphuric acid is 1.835. +Since its strength is apt to vary, however, it is best to mix the +electrolyte with the aid of the hydrometer furnished with the battery. +The hydrometer is a sealed glass tube, with a graduated scale somewhat +resembling a thermometer. The height at which it floats in any given +solution depends on the density of the solution. It should indicate +approximately 1.15 for a storage battery electrolyte before charging. +It should not be over 1.15--or 1,150 if your hydrometer reads in +thousandths. + +Only pure water should be used. Distilled water is the best, but fresh +clean rain water is permissible. Never under any circumstances use +hydrant water, as it contains impurities which will injure the +battery, probably put it out of commission before its first charge. + +_Pour the acid into the water._ Never under any circumstances pour the +water into the acid, else an explosion may occur from the heat +developed. Mix the electrolyte in a stone crock, or glass container, +stirring with a glass rod, and testing from time to time with a +hydrometer. Let it stand until cool and then pour it into the battery +jars, filling them to 1/2 inch above the top of the plates. + +Then begin charging. The first charge will probably take a longer time +than subsequent charges. If the installation is of the automatic type, +all that is necessary is to start the engine. If it is not of the +automatic type, proceed as follows: + +First be sure all connections are right. Then start the engine and +bring the dynamo up to its rated speed. Adjust the voltage to the +pressure specified. Then throw the switch connecting generator to +battery. Watch the ammeter. It should register in amperes, one-eighth +of the ampere-hour capacity of the battery, as already explained. If +it registers too high, reduce the voltage of the generator slightly, +by means of the field rheostat connected to the generator. This will +also reduce the amperes flowing. If too low, raise the voltage until +the amperes register correctly. Continue the charging operation until +the cells begin to give off gas freely; or until the specific gravity +of the electrolyte, measured by the hydrometer, stands at 1.24. Your +battery is now fully charged. Throw the switch over to the service +line, and your accumulator is ready to furnish light if you turn on +your lamps. + +Occasionally add distilled water to the cells, to make up for +evaporation. It is seldom necessary to add acid, as this does not +evaporate. If the battery is kept fully charged, it will not freeze +even when the thermometer is well below zero. + +A storage battery should be installed as near the house as +possible--in the house, if possible. Since its current capacity is +small, transmission losses must be reduced to a minimum. + +In wiring the house for storage battery service, the same rules apply +as with standard voltage. Not more than 6 amperes should be used on +any single branch circuit. With low voltage batteries (from 12 volts +to 32 volts) it is well to use No. 10 or No. 12 B. & S. gauge +rubber-covered wire, instead of the usual No. 14 used with standard +voltage. The extra expense will be only a few cents for each circuit, +and precious volts will be saved in distribution of the current. + + + + +CHAPTER XII + +BATTERY CHARGING DEVICES + + The automatic plant most desirable--How an automobile lighting and + starting system works--How the same results can be achieved in + house lighting, by means of automatic devices--Plants without + automatic regulation--Care necessary--The use of heating devices on + storage battery current--Portable batteries--An electricity + "route"--Automobile power for lighting a few lamps. + + +The water-power electric plants described in preceding chapters are +practically automatic in operation. This is very desirable, as such +plants require the minimum of care. It is possible to attain this same +end with a storage battery plant. + +Automatic maintenance approaches a high degree of perfection in the +electric starting and lighting device on a modern automobile. In this +case, a small dynamo geared to the main shaft is running whenever the +engine is running. It is always ready to "pump" electricity into the +storage battery when needed. An electric magnet, wound in a peculiar +manner, automatically cuts off the charging current from the dynamo, +when the battery is "full;" and the same magnet, or "regulator," +permits the current to flow into the battery when needed. The +principle is the same as in the familiar plumbing trap, which +constantly maintains a given level of water in a tank, no matter how +much water may be drawn from the tank. The result, in the case of the +automobile battery, is that the battery is always kept fully charged; +for no sooner does the "level" of electricity begin to drop (when used +for starting or lighting) than the generator begins to charge. This is +very desirable in more ways than one. In the first place, the energy +of the battery is always the same; and in the second place, the mere +fact that the battery is always kept fully charged gives it a long +life. + +The same result can be achieved in storage battery plants for house +lighting, where the source of power is a gasoline or other engine +engaged normally in other work. Then your electric current becomes +merely a by-product of some other operation. + +Take a typical instance where such a plant would be feasible: Farmer +Brown has a five horsepower gasoline engine--an ordinary farm engine +for which he paid probably $75 or $100. Electric light furnished +direct from such an engine would be intolerable because of its +constant flickering. This five horsepower engine is installed in the +milk room of the dairy, and is belted to a countershaft. This +countershaft is belted to the vacuum pump for the milking machine, and +to the separator, and to a water pump, any one of which may be thrown +into service by means of a tight-and-loose pulley. This countershaft +is also belted to a small dynamo, which runs whenever the engine is +running. The milking machine, the separator, and the water pump +require that the gasoline engine be run on the average three hours +each day. + +The dynamo is connected by wires to the house storage battery through +a properly designed switchboard. The "brains" of this switchboard is +a little automatic device (called a regulator or a circuit breaker), +which opens and shuts according to the amount of current stored in the +battery and the strength of the current from the generator. When the +battery is "full," this regulator is "open" and permits no current to +flow. Then the dynamo is running idle, and the amount of power it +absorbs from the gasoline engine is negligible. When the "level" of +electricity in the battery falls, due to drawing current for light, +the regulator is "shut," that is, the dynamo and battery are +connected, and current flows into the battery. + +These automatic instruments go still farther in their brainy work. +They do not permit the dynamo to charge the battery when the voltage +falls below a fixed point, due to the engine slowing down; neither do +they permit the dynamo current to flow when the voltage gets too high +due to sudden speeding up of the engine. + +Necessarily, an instrument which will take care of a battery in this +way, is intricate in construction. That is not an argument against it +however. A watch is intricate, but so long as we continue to wind it +at stated intervals, it keeps time. So with this storage battery +plant: so long as Farmer Brown starts his engine to do his farm chores +every day, his by-product of electricity is stored automatically. + +Such installations are not expensive. A storage battery capable of +lighting 8 tungsten lamps, of 16 candlepower each, continuously for 8 +hours (or fewer lamps for a longer time); a switchboard containing all +the required regulating instruments; and a dynamo of suitable size, +can be had for from $250 to $300. All that is necessary to put such a +plant in operation, is to belt the dynamo to the gasoline engine so +that it will run at proper speed; and to connect the wires from dynamo +to switchboard, and thence to the house service. The dynamo required +for the above plant delivers 10 amperes at 45 volts pressure, or 10 × +45 = 450 watts. A gasoline, gas, or oil engine, or a windmill of +1-1/2 horsepower furnishes all the power needed. If the farmer uses +his engine daily, or every other day, for other purposes, the cost of +power will be practically negligible. With this system electric lights +are available at any time day or night; and when the gasoline engine +is in service daily for routine farm chores, the battery will never +run low. + +This system is especially desirable where one uses a windmill for +power. The speed of the windmill is constantly fluctuating, so much so +in fact that it could not be used for electric light without a storage +battery. But when equipped with a regulator on the switchboard which +permits the current to flow only when the battery needs it, and then +only when the speed of the windmill is correct, the problem of turning +wind power into electric light is solved. + + * * * * * + +If the farmer does not desire to go to the additional expense of +automatic regulation, there are cheaper plants, requiring attention +for charging. These plants are identical with those described above, +except they have no regulators. With these plants, when the battery +runs low (as is indicated by dimming of the lights) it is necessary to +start the engine, bring it up to speed, adjust the dynamo voltage to +the proper pressure, and throw a switch to charge the battery. For +such plants it is customary to run the engine to charge the battery +twice a week. It is necessary to run the engine from 8 to 10 hours to +fully charge the discharged battery. When the battery approaches full +charge, the fact is evidenced by so-called "gassing" or giving off of +bubbles. Another way to determine if the battery is fully charged is +by means of the voltmeter, as the volts slowly rise to the proper +point during the process of charging. A third way, and probably the +most reliable is by the use of the hydrometer. The voltage of each +cell when fully charged should be 2.5; it should never be discharged +below 1.75 volts. Many storage battery electric light plants on the +market are provided with a simple and inexpensive circuit breaker, +which automatically cuts off the current and stops the engine when the +battery is charged. The current is then thrown from the dynamo to the +house service by an automatic switch. If such a circuit breaker is not +included, it is necessary to throw the switch by hand when charging is +begun or ended. + +Since the principal item of first cost, as well as depreciation, in a +storage battery electric light plant is the storage battery itself, +the smallest battery commensurate with needs is selected. Since the +amount of current stored by these batteries is relatively small, +electric irons and heating devices such as may be used freely on a +direct-connected plant without a battery, are rather expensive +luxuries. For instance, an electric iron drawing 400 watts an hour +while in use, requires as much energy as 20 tungsten lamps of 16 +candlepower each burning for the same length of time. Its rate of +current consumption would be over 13 amperes, at 30 volts; which would +require a larger battery than needed for light in the average farm +home. + +The use to which electricity from a storage battery is put, however, +is wholly a matter of expense involved; and if one is willing to pay +for these rather expensive luxuries, there is no reason why he should +not have them. Heating, in any form, by electricity, requires a large +amount of current proportionally. As a matter of fact, there is less +heat to be had in thermal units from a horsepower-hour of electricity +than from three ounces of coal. When one is generating current from +water-power, or even direct from gasoline or oil, this is not an +argument against electric heating devices. But it becomes a very +serious consideration when one is installing a storage battery as the +source of current, because of the high initial cost, and depreciation +of such a battery. + +Farmers who limit the use of their storage battery plants to lighting +will get the best service. + + +_Portable Batteries_ + +Abroad it is becoming quite common for power companies to deliver +storage batteries fully charged, and call for them when discharged. +Without a stretch of the imagination, we can imagine an ingenious +farmer possessing a water-power electric plant building up a thriving +business among his less fortunate neighbors, with an "electricity" +route. It could be made quite as paying as a milk route. + +[Illustration: Connections for charging storage batteries on 110-volt +mains] + +Many communities have water or steam power at a distance too great to +transmit 110-volt current by wire economically; and because of lack of +expert supervision, they do not care to risk using current at a +pressure of 500 volts or higher, because of its danger to human life. + +In such a case it would be quite feasible for families to wire their +houses, and carry their batteries to the generating plant two or +three times a week to be charged. There are a number of portable +batteries on the market suitable for such service, at voltages ranging +from 6 to 32 volts. The best results would be obtained by having two +batteries, leaving one to be charged while the other was in use; and +if the generating station was located at the creamery or feed mill, +where the farmer calls regularly, the trouble would be reduced to a +minimum. + +Such a battery would necessarily be small, and of the sealed type, +similar to those used in automobiles. It could be used merely for +reading lamps--or it could be used for general lighting, according to +the expense the farmer is willing to incur for batteries. + +An ordinary storage battery used in automobile ignition and lighting +systems is of the 6-volt, 60-ampere type, called in trade a "6-60." +Lamps can be had for these batteries ranging in sizes from 2 +candlepower to 25 candlepower. A lamp of 15 candlepower, drawing 2-1/2 +amperes, is used for automobile headlights, and, as any one knows +after an experience of meeting a headlight on a dark road, they give a +great deal of light. A "6-60" battery keeps one of these lamps running +for 24 hours, or two lamps running 12 hours. A minimum of wiring would +be required to install such a battery for the reading lights in the +sitting room, and for a hanging light in the dining room. The +customary gates for charging these batteries in a large city is 10 +cents; but in a country plant it could be made less. + +To charge such a battery on a 110-volt direct current, it is necessary +to install some means of limiting the amount of current, or in other +words, the charging rate. This charging rate, for 8 hours should be, +as we have seen, one-eighth of the ampere-hour capacity of the +battery. Thus a "6-60" battery would require a 7-1/2 ampere current. + +Connecting two such batteries in "series" (that is, the negative pole +of one battery to the positive pole of the second) would make a +12-volt battery. Ten or twelve such batteries could be connected in +"series," and a 110-volt direct current generator would charge them in +8 hours at a 7-1/2 ampere rate. + +The diagram on page 259 shows the connections for charging on a +110-volt circuit. + +An ordinary 16-candlepower carbon lamp is of 220 ohms resistance, and +(by Ohm's Law, C equals E divided by R) permits 1/2 ampere of current +to flow. By connecting 15 such lamps across the mains, in parallel, +the required 7-1/2 amperes of current would be flowing from the +generator through the lamps, and back again. Connect the battery in +"series" at any point on either of the two mains, between the lamps +and the generator, being careful to connect the positive end to the +positive pole of the battery, and _vice versa_. + +Lamps are the cheapest form of resistance; but in case they are not +available, any other form of resistance can be used. Iron wire wound +in spirals can be used, or any of the many makes of special resistance +wire on the market. First it is necessary to determine the amount of +resistance required. + +We have just seen that the charging rate of a 60-ampere hour battery +is 7-1/2 amperes. Applying Ohm's Law here, we find that ohms +resistance equals volts divided by amperes, or R = 110/7.5 = 14.67 +ohms. With a 220-volt current, the ohms resistance required in series +with the storage battery of this size would be 29.33 ohms. + + +_Automobile Power for Lighting_ + +There are many ingenious ways by which an automobile may be utilized +to furnish electric light for the home. The simplest is to run wires +direct from the storage battery of the self-starting system, to the +house or barn, in such a way that the current may be used for reading +lamps in the sitting room. By a judicious use of the current in this +way, the normal operation of the automobile in the daytime will keep +the battery charged for use of the night lamps, and if care is used, +such a plan should not affect the life of the battery. Care should be +used also, in this regard, not to discharge the battery too low to +prevent its utilizing its function of starting the car when it was +desired to use the car. However, if the battery were discharged below +its starting capacity, by any peradventure, the car could be started +by the old-fashioned cranking method. + +Using an automobile lighting system for house lighting implies that +the car be stored in a garage near the house or barn; as this battery +is too low in voltage to permit transmitting the current any distance. +One hundred feet, with liberal sized transmission wires is probably +the limit. + +That such a system is feasible is amply proved by an occurrence +recently reported in the daily papers. A doctor summoned to a remote +farm house found that an immediate operation was necessary to save the +patient's life. There was no light available, except a small kerosene +lamp which was worse than nothing. The surgeon took a headlight off +his car, strung a pair of wires through a window, and instantly had at +his command a light of the necessary intensity. + +Another manner in which an automobile engine may be used for house +lighting is to let it serve as the charging power of a separate +storage battery. The engine can be belted to the generator, in such a +case, by means of the fly wheel. Or a form of friction drive can be +devised, by means of which the rear wheels (jacked up off the floor) +may supply the necessary motive power. In such a case it would be +necessary to make allowance for the differential in the rear axle, so +that the power developed by the engine would be delivered to the +friction drive. + + + + +The following pages contain advertisements of Macmillan books by the +same author or on related subjects. + + +WATER POWER ENGINEERS + +DESIGNERS AND MANUFACTURERS + +HUNT SUPERIOR QUALITY + +Complete equipments for developing water powers including:--Water +Wheels, Flumes, Governors, Supply Pipes, Gates, Hoists, Valves, +Screens, Gears, Pulleys, Clutches, Bearings, Shafting, etc. + +Three types of water power developing wheels, ranged to meet every +condition. + +[Illustration] + + Div. No. 1--Turbine Water Wheels for large powers and large + quantities of water. + + Div. No. 2--Rim Leverage Wheels for small powers and very limited + quantities of water. + + Div. No. 3--Small Water Motors for minimum water supplies under + high heads. + +Send for special catalogues and Water Power Blanks to fill in for +estimates on suitable type of Water Wheel for developing your water +power to best advantage. + + RODNEY HUNT MACHINE COMPANY + 60 MILL STREET + ORANGE, MASSACHUSETTS, U.S.A. + + +THE FARMER OF TOMORROW + +_Cloth, 12mo, $1.50_ + + "A crisp, entertaining, and instructive discussion of the + conditions which have brought about the present agricultural + problem in America."--_Countryside Magazine._ + + "The book is interestingly written and full of many vital + discussions."--_Annals of the American Academy of Political and + Social Science._ + + "A popular consideration of the fundamental factors affecting the + business of farming."--_Pacific Rural Press._ + + "The growing, popular question of farming analyzed from all angles, + with many helpful suggestions."--_Leslie's Weekly._ + + "Any person of intelligence, alive to the present and future + welfare of his country will find 'The Farmer of Tomorrow,' a book + of absorbing character."--_Times-Star._ + + + THE MACMILLAN COMPANY + Publishers + 64-66 Fifth Avenue + New York + + +Coöperation in Agriculture + +By G. HAROLD POWELL + +_Cloth, 12mo, $1.50_ + + "The author has a broad outlook and never fails to suggest that the + economic advantages of coöperation may frequently be quite + subordinate to the general social and community interests which are + fostered through a common undertaking. He writes with the genuine + interest of a man having experience and faith in that of which he + speaks."--_Political Science Quarterly._ + + "A volume which explains in a lucid way the features of the + existing system and the measures taken by farmers to protect their + interests."--_Journal of the Royal Statistical Society._ + + "Mr. Powell has not attempted to cover the entire field of + agricultural coöperation, but has confined himself to its more + important phases. His work shows a grasp of the issues involved and + a ripeness of conclusion that comes only from actual contact with + the practical side of coöperation."--_American Economic Review._ + + "The book is decidedly worth while."--_Farm Life and Agriculture._ + + THE MACMILLAN COMPANY + Publishers + 64-66 Fifth Avenue + New York + + +RURAL SCIENCE SERIES + +Edited by L. H. BAILEY + +_Each volume illustrated. Cloth, 12mo._ + +A series of practical books for farmers and gardeners, sold as a set +or separately. Each one is the work of a competent specialist, and is +suitable for consultation alike by the amateur or professional tiller +of the soil, the scientist or the student. Illustrations of marked +beauty are freely used, and the books are clearly printed and well +bound. + +ON SELECTION OF LAND, ETC. + + Isaac P. Roberts' The Farmstead $1 50 + T. F. Hunt's How to Choose a Farm 1 75 + E. S. Cheyney and J. P. Wentling's The Farm Woodlot 1 50 + Glenn W. Herrick's Insects Injurious to the Household 1 75 + +ON TILLAGE, ETC. + + F. H. King's The Soil 1 50 + Isaac P. Roberts' The Fertility of the Land 1 50 + F. H. King's Irrigation and Drainage 1 50 + Edward B. Voorhees' Fertilizers 1 25 + Edward B. Voorhees' Forage Crops 1 50 + J. A. Widtsoe's Dry Farming 1 50 + L. H. Bailey's Principles of Agriculture 1 25 + S. M. Tracy's Forage Crops for the South 1 50 + +ON PLANT DISEASES, ETC. + + E. C. Lodeman's The Spraying of Plants 1 25 + +ON GARDEN-MAKING + + L. H. Bailey's Garden-Making 1 50 + L. H. Bailey's Vegetable-Gardening 1 50 + L. H. Bailey's Forcing Book 1 25 + L. H. Bailey's Plant Breeding 2 00 + +ON FRUIT-GROWING, ETC. + + L. H. Bailey's Nursery Book 1 50 + L. H. Bailey's Fruit-Growing (New Edition) 1 75 + L. H. Bailey's The Pruning Book 1 50 + F. W. Card's Bush Fruits 1 50 + W. Paddock & O. B. Whipple's Fruit-Growing in Arid Regions 1 50 + J. E. Coit's Citrus Fruits _Prepar_ + +ON THE CARE OF LIVE-STOCK + + Nelson S. Mayo's The Diseases of Animals 1 50 + W. H. Jordan's The Feeding of Animals 1 50 + I. P. Roberts' The Horse 1 25 + M. W. Harper's Breaking and Training of Horses 1 75 + George C. Watson's Farm Poultry. New edition 1 50 + John A. Craig's Sheep Farming 1 50 + +ON DAIRY WORK, FARM CHEMISTRY, ETC. + + Henry H. Wing's Milk and Its Products. New edition 1 50 + J. G. Lipman's Bacteria and Country Life 1 50 + +ON ECONOMICS AND ORGANIZATION + + William A. McKeever's Farm Boys and Girls 1 50 + I. P. Roberts' The Farmer's Business Handbook 1 25 + George T. Fairchild's Rural Wealth and Welfare 1 25 + H. N. Ogden's Rural Hygiene 1 50 + J. Green's Law for the American Farmer 1 50 + G. H. Powell's Coöperation in Agriculture 1 50 + + THE MACMILLAN COMPANY + PUBLISHERS + 64-66 Fifth Avenue + NEW YORK + + +RURAL TEXT-BOOK SERIES + +Edited by L. H. BAILEY + +_Each volume illustrated. Cloth, 12mo._ + +While the RURAL SCIENCE SERIES is designed primarily for popular +reading and for general use, this related new series is designed for +classroom work and for special use in consultation and reference. The +RURAL TEXT-BOOK SERIES is planned to cover eventually the entire range +of public school and college texts. + + Duggar, B. M. + Physiology of Plant Production $1 60 + + Duggar, John Frederick + Southern Field Crops 1 75 + + Gay, C. Warren + Principles and Practice of Judging Live-Stock 1 50 + + Harper, M. W. + Animal Husbandry for Schools 1 40 + + Hitchcock, A. S. + Grasses 1 50 + + Livingston, George + Field Crop Production 1 40 + + Lyon, T. L. and Fippin, E. O. + Principles of Soil Management 1 75 + + Mann, A. R. + Beginnings in Agriculture 75 + + Montgomery, G. F. + Corn Crops 1 60 + + Piper, Charles V. + Forage Plants and Their Culture 1 75 + + Warren, G. F. + Elements of Agriculture 1 10 + + Warren, G. F. + Farm Management 1 75 + + Wheeler, H. J. + Manures and Fertilizers 1 60 + + Widtsoe, John A. + Principles of Irrigation Practice 1 75 + + THE MACMILLAN COMPANY + Publishers + 64-66 Fifth Avenue + New York + + +The Rural Outlook Set + +By L. H. BAILEY + +_Four Volumes. Each, cloth, 12mo. Uniform binding, attractively boxed. +$5.00 per set; carriage extra. Each volume also sold separately._ + +In this set are included three of Professor Bailey's most popular +books as well as a hitherto unpublished one,--"The Country-Life +Movement." The long and persistent demand for a uniform edition of +these little classics is answered with the publication of this +attractive series. + +THE COUNTRY LIFE MOVEMENT + +_Cloth, 12mo, 220 pages, $1.25 postage extra_ + +This hitherto unpublished volume deals with the present movement for +the redirection of rural civilization, discussing the real +country-life problem as distinguished from the city problem, known as +the back-to-the-land movement. + +THE OUTLOOK TO NATURE (New and Revised Edition) + +_Cloth, 12mo, 195 pages, $1.25 postage extra_ + +In this alive and bracing book, full of suggestions and encouragement, +Professor Bailey argues the importance of contact with nature, a +sympathetic attitude toward which "means greater efficiency, +hopefulness, and repose." + +THE STATE AND THE FARMER (New Edition) + +_Cloth, 12mo, $1.25 postage extra_ + +It is the relation of the farmer to the government that Professor +Bailey here discusses in its varying aspects. He deals specifically +with the change in agricultural methods, in the shifting of the +geographical centers of farming in the United States, and in the +growth of agricultural institutions. + +THE NATURE STUDY IDEA (New Edition) + +_Cloth, 12mo, $1.25 postage extra_ + +"It would be well," the critic of _The Tribune Farmer_ once wrote, "if +'The Nature Study Idea' were in the hands of every person who favors +nature study in the public schools, of every one who is opposed to it, +and most important, of every one who teaches it or thinks he does." It +has been Professor Bailey's purpose to interpret the new school +movement to put the young into relation and sympathy with nature,--a +purpose which he has admirably accomplished. + + THE MACMILLAN COMPANY + PUBLISHERS + 64-66 Fifth Avenue + NEW YORK + + + * * * * * + + +Transcriber's Notes: + +The square root symbol is indicated by sqrt(..) + +Exponents are indicated by ^ + +Bold in a table is indicated by =..= + + + + + +End of the Project Gutenberg EBook of Electricity for the farm, by +Frederick Irving Anderson + +*** END OF THIS PROJECT GUTENBERG EBOOK ELECTRICITY FOR THE FARM *** + +***** This file should be named 27257-8.txt or 27257-8.zip ***** +This and all associated files of various formats will be found in: + https://www.gutenberg.org/2/7/2/5/27257/ + +Produced by Stacy Brown, Marcia Brooks, Steven Giacomelli +and the Online Distributed Proofreading Team at +https://www.pgdp.net (This file was produced from images +produced by Core Historical Literature in Agriculture +(CHLA), Cornell University) + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Electricity for the farm + Light, heat and power by inexpensive methods from the water + wheel or farm engine + +Author: Frederick Irving Anderson + +Release Date: November 14, 2008 [EBook #27257] + +Language: English + +Character set encoding: ISO-8859-1 + +*** START OF THIS PROJECT GUTENBERG EBOOK ELECTRICITY FOR THE FARM *** + + + + +Produced by Stacy Brown, Marcia Brooks, Steven Giacomelli +and the Online Distributed Proofreading Team at +https://www.pgdp.net (This file was produced from images +produced by Core Historical Literature in Agriculture +(CHLA), Cornell University) + + + + + + +</pre> + + + + + +<p><span class='pagenum'><a name="Page_i" id="Page_i">[Pg i]</a></span></p> + + + + + +<h1>ELECTRICITY FOR THE FARM</h1> + + + +<p><span class='pagenum'><a name="Page_ii" id="Page_ii">[Pg ii]</a></span></p> + +<div class="figcenter" style="width: 250px;"> +<img src="images/pub.jpg" width="250" height="77" alt="" title="" /> +</div> + +<p class="center"> +<span class="mac1">THE MACMILLAN COMPANY</span><br /> +<span class="mac2">NEW YORK · BOSTON · CHICAGO · DALLAS<br /> +ATLANTA · SAN FRANCISCO</span><br /> +<br /> +<span class="mac1">MACMILLAN & CO., <span class="smcap">Limited</span></span><br /> +<span class="mac2">LONDON · BOMBAY · CALCUTTA<br /> +MELBOURNE</span><br /> +<br /> +<span class="mac1">THE MACMILLAN CO. OF CANADA, <span class="smcap">Ltd.</span></span><br /> +<span class="mac2">TORONTO</span><br /> +</p> + + + +<hr style="width: 65%;" /> + +<div class="figcenter" style="width: 500px;"><a name="frontis" id="frontis"></a> +<img src="images/frontis.jpg" width="500" height="414" alt="" title="" /> +Even the tiny trout brook becomes a thing of utility as well as of +joy<br /> + +(<i>Courtesy of the Fitz Water Wheel Company, Hanover, +Pa.</i>) +</div> + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_iii" id="Page_iii">[Pg iii]</a></span></p> + +<h1> +ELECTRICITY FOR THE FARM</h1> + + +<p class="subhead3">LIGHT, HEAT AND POWER BY INEXPENSIVE<br /> +METHODS FROM THE WATER<br /> +WHEEL OR FARM ENGINE</p> + +<h3>BY</h3> + +<h2>FREDERICK IRVING ANDERSON</h2> + +<p class="subhead3">AUTHOR OF "THE FARMER OF TO-MORROW," ETC., ETC.</p> + +<p class="padtop subhead3">New York<br /> +THE MACMILLAN COMPANY<br /> +1915<br /> +<br /> +<i>All rights reserved</i></p> + + + + +<p><span class='pagenum'><a name="Page_iv" id="Page_iv">[Pg iv]</a></span></p> + +<p class="subhead3 padtop"> +<span class="smcap">Copyright, 1915</span><br /> +<span class="smcap">By</span> THE CURTIS PUBLISHING COMPANY<br /> +The Country Gentleman<br /> +<br /> +<br /> +<span class="smcap">Copyright</span>, 1915<br /> +<span class="smcap">By</span> THE MACMILLAN COMPANY<br /> +Set up and electrotyped. Published April, 1915.<br /> +</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_v" id="Page_v">[Pg v]</a></span></p> +<h2><a name="PREFACE" id="PREFACE"></a>PREFACE</h2> + + +<p>This book is designed primarily to give the farmer a practical working +knowledge of electricity for use as light, heat, and power on the +farm. The electric generator, the dynamo, is explained in detail; and +there are chapters on electric transmission and house-wiring, by which +the farm mechanic is enabled to install his own plant without the aid +and expense of an expert.</p> + +<p>With modern appliances, within the means of the average farmer, the +generation of electricity, with its unique conveniences, becomes +automatic, provided some dependable source of power is to be had—such +as a water wheel, gasoline (or other form of internal combustion) +engine, or the ordinary windmill. The water wheel is the ideal prime +mover for the dynamo in isolated plants. Since water-power is running +to waste on tens of thousands of our<span class='pagenum'><a name="Page_vi" id="Page_vi">[Pg vi]</a></span> farms throughout the country, +several chapters are devoted to this phase of the subject: these +include descriptions and working diagrams of weirs and other simple +devices for measuring the flow of streams; there are tables and +formulas by which any one, with a knowledge of simple arithmetic, may +determine the power to be had from falling water under given +conditions; and in addition, there are diagrams showing in general the +method of construction of dams, bulkheads, races, flumes, etc., from +materials usually to be found on a farm. The tiny unconsidered brook +that waters the farm pasture frequently possesses power enough to +supply the farmstead with clean, cool, safe light in place of the +dangerous, inconvenient oil lamp; a small stream capable of developing +from twenty-five to fifty horsepower will supply a farmer (at +practically no expense beyond the original cost of installation) not +only with light, but with power for even the heavier farm operations, +as threshing; and in addition will do the washing, ironing, and +cooking, and at the<span class='pagenum'><a name="Page_vii" id="Page_vii">[Pg vii]</a></span> same time keep the house warm in the coldest +weather. Less than one horsepower of energy will light the farmstead; +less than five horsepower of energy will provide light and small +power, and take the drudgery out of the kitchen.</p> + +<p>For those not fortunate enough to possess water-power which can be +developed, there are chapters on the use of the farm gasoline engine +and windmill, in connection with the modern storage battery, as +sources of electric current.</p> + +<p>It is desired to make acknowledgment for illustrations and assistance +in gathering material for the book, to the editors of <i>The Country +Gentleman</i>, Philadelphia, Pa.; The Crocker-Wheeler Company, Ampere, N. +J.; The General Electric Company, Schenectady, N. Y.; the Weston +Electrical Instrument Company, of Newark, N. J.; The Chase Turbine +Manufacturing Company, Orange, Mass.; the C. P. Bradway Machine Works, +West Stafford, Conn.; The Pelton Water Wheel Company, San Francisco +and New<span class='pagenum'><a name="Page_viii" id="Page_viii">[Pg viii]</a></span> York; the Ward Leonard Manufacturing Company, Bronxville, N. +Y.; The Fairbanks, Morse Company, Chicago; and the Fitz Water Wheel +Company, Hanover, Pa.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_ix" id="Page_ix">[Pg ix]</a></span></p> + + +<h2><a name="TABLE_OF_CONTENTS" id="TABLE_OF_CONTENTS"></a>TABLE OF CONTENTS</h2> + + +<table summary="contents" style="width: 60%;"><tbody> +<tr> +<td class="tl" style="width: 80%;">INTRODUCTION</td> <td class="tr"><a href="#Page_xvii">xvii</a></td> +</tr><tr> + +<td class="thead1" colspan="2">PART I</td> +</tr><tr> +<td class="thead1" colspan="2">WATER-POWER</td> +</tr><tr> +<td class="thead1" colspan="2">CHAPTER I</td> +</tr><tr> +<td class="thead2" colspan="2">A WORKING PLANT</td> +</tr><tr> +<td class="tl">The "agriculturist"—An old chair factory—A neighbor's +home-coming—The idle wheel in commission again—Light, +heat and power for nothing—Advantages +of electricity</td> <td class="tr"><a href="#Page_3">3</a></td> +</tr><tr> + +<td class="thead1" colspan="2">CHAPTER II</td> +</tr><tr> +<td class="thead2" colspan="2">A LITTLE PROSPECTING</td> +</tr><tr> +<td class="tl">Small amount of water required for an electric plant—Exploring, +on a dull day—A rough and ready weir—What +a little water will do—The water wheel +and the dynamo—Electricity consumed the instant +it is produced—The price of the average small +plant, not counting labor</td> <td class="tr"><a href="#Page_22">22</a></td> +</tr><tr> + +<td class="thead1" colspan="2">CHAPTER III</td> +</tr><tr> +<td class="thead2" colspan="2">HOW TO MEASURE WATER-POWER</td> +</tr><tr> +<td class="tl">What is a horsepower?—How the Carthaginians manufactured +horsepower—All that goes up must come +down—How the sun lifts water up for us to use—Water +the ideal power for generating electricity—The +weir—Table for estimating flow of streams +with a weir—Another method of measuring—Figuring +water horsepower—The size of the wheel—What +head is required—Quantity of water necessary</td> <td class="tr"><a href="#Page_32">32</a></td> +</tr> +<tr> +<td class="thead1" colspan="2">CHAPTER IV</td> +</tr><tr> +<td class="thead2" colspan="2">THE WATER WHEEL AND HOW TO INSTALL IT</td> +</tr><tr> +<td class="tl" >Different types of water wheels—The impulse and the +reaction wheels—The impulse wheel adapted to +high heads and small amount of water—Pipe lines—Table +of resistance in pipes—Advantages and disadvantages +of the impulse wheel—Other forms +of impulse wheels—The reaction turbine, suited to +low heads and large quantity of water—Its advantages +and limitations—Developing a water-power +project: the dam; the race; the flume; the penstock; +and the tailrace—Water rights for the farmer</td> <td class="tr"><a href="#Page_56">56</a></td> +</tr><tr> + +<td class="thead1" colspan="2">PART II</td> +</tr><tr> +<td class="thead1" colspan="2">ELECTRICITY</td> +</tr><tr> +<td class="thead1" colspan="2">CHAPTER V</td> +</tr><tr> +<td class="thead2" colspan="2">THE DYNAMO; WHAT IT DOES, AND HOW</td> +</tr><tr> +<td class="tl">Electricity compared to the heat and light of the Sun—The +simple dynamo—The amount of electric energy +a dynamo will generate—The modern dynamo—Measuring +power in terms of electricity—The volt—The +ampere—The ohm—The watt and the kilowatt—Ohm's +Law of the electric circuit, and some +examples of its application—Direct current, and +alternating current—Three types of direct-current +dynamos: series, shunt, and compound</td> <td class="tr"><a href="#Page_89">89</a></td> +</tr> +<tr> +<td class="thead1" colspan="2">CHAPTER VI</td> +</tr><tr> +<td class="thead2" colspan="2">WHAT SIZE PLANT TO INSTALL</td> +</tr><tr> +<td class="tl" >The farmer's wife his partner—Little and big plants—Limiting +factors—Fluctuations in water supply—The +average plant—The actual plant—Amount +of current required for various operations—Standard +voltage—A specimen allowance for electric light—Heating +and cooking by electricity—Electric power: +the electric motor</td> <td class="tr"><a href="#Page_121">121</a></td> +</tr><tr> + +<td class="thead1" colspan="2">CHAPTER VII</td> +</tr><tr> +<td class="thead2" colspan="2">TRANSMISSION LINES</td> +</tr><tr> +<td class="tl">Copper wire—Setting of poles—Loss of power in transmission—Ohm's +Law and examples of how it is +used in figuring size of wire—Copper-wire tables—Examples +of transmission lines—When to use high +voltages—Over-compounding a dynamo to overcome +transmission loss</td> <td class="tr"><a href="#Page_153">153</a></td> +</tr><tr> + +<td class="thead1" colspan="2">CHAPTER VIII</td> +</tr><tr> +<td class="thead2" colspan="2">WIRING THE HOUSE</td> +</tr><tr> +<td class="tl">The insurance code—Different kinds of wiring described—Wooden +moulding cheap and effective—The distributing +panel—Branch circuits—Protecting the +circuits—The use of porcelain tubes and other insulating +devices—Putting up chandeliers and wall-brackets—"Multiple" +connections—How to connect +a wall switch—Special wiring required for heat and +power circuits—Knob and cleat wiring, its advantages +and disadvantages</td> <td class="tr"><a href="#Page_172">172</a></td> +</tr> +<tr> +<td class="thead1" colspan="2">CHAPTER IX</td> +</tr><tr> +<td class="thead2" colspan="2">THE ELECTRIC PLANT AT WORK</td> +</tr><tr> +<td class="tl" >Direct-connected generating sets—Belt drive—The +switchboard—Governors and voltage regulators—Methods +of achieving constant pressure at all loads: +Over-compounding the dynamo; A system of resistances +(a home-made electric radiator); Regulating +voltage by means of the rheostat—Automatic +devices—Putting the plant in operation</td> <td class="tr"><a href="#Page_192">192</a></td> +</tr><tr> + +<td class="thead1" colspan="2">PART III</td> +</tr><tr> +<td class="thead1" colspan="2">GASOLINE ENGINES, WINDMILLS, ETC.<br />THE STORAGE BATTERIES</td> +</tr><tr> +<td class="thead1" colspan="2">CHAPTER X</td> +</tr><tr> +<td class="thead2" colspan="2">GASOLINE ENGINE PLANTS</td> +</tr><tr> +<td class="tl">The standard voltage set—Two-cycle and four-cycle +gasoline engines—Horsepower, and fuel consumption—Efficiency +of small engines and generators—Cost +of operating a one-kilowatt plant</td> <td class="tr"><a href="#Page_217">217</a></td> + +</tr><tr> +<td class="thead1" colspan="2">CHAPTER XI</td> +</tr><tr> +<td class="thead2" colspan="2">THE STORAGE BATTERY</td> +</tr><tr> +<td class="tl">What a storage battery does—The lead battery and the +Edison battery—Economy of tungsten lamps for +storage batteries—The low-voltage battery for +electric light—How to figure the capacity of a battery—Table +of light requirements for a farm house—Watt-hours +and lamp-hours—The cost of storage +battery current—How to charge a storage battery—Care +of storage batteries</td> <td class="tr"><a href="#Page_229">229</a></td> +</tr> +<tr> +<td class="thead1" colspan="2">CHAPTER XII</td> +</tr><tr> +<td class="thead2" colspan="2">BATTERY CHARGING DEVICES</td> +</tr><tr> +<td class="tl" >The automatic plant most desirable—How an automobile +lighting and starting system works—How the same +results can be achieved in house lighting, by means +of automatic devices—Plants without automatic +regulation—Care necessary—The use of heating devices +on storage battery current—Portable batteries—An +electricity "route"—Automobile power for +lighting a few lamps</td> <td class="tr"><a href="#Page_250">250</a></td> +</tr></tbody></table> + + +<p><span class='pagenum'><a name="Page_xiv" id="Page_xiv">[Pg xiv]</a></span> </p> + +<hr style="width: 65%;" /> + + +<p><span class='pagenum'><a name="Page_xv" id="Page_xv">[Pg xv]</a></span></p> +<h2><a name="ILLUSTRATIONS" id="ILLUSTRATIONS"></a>ILLUSTRATIONS</h2> + +<p style="margin-left: 20%; margin-right: 20%;"> +<a href="#frontis">Even the tiny trout brook becomes a thing of utility as well as of joy</a><br /> +<br /> +<a href="#i16">Farm labor and materials built this crib and stone dam</a><br /> +<br /> +<a href="#i22">Measuring a small stream with a weir</a><br /> +<br /> +<a href="#i58">Efficient modern adaptations of the archaic undershot +and overshot water wheels</a><br /> +<br /> +<a href="#i92">A direct-current dynamo or motor, showing details of +construction</a><br /> +<br /> +<a href="#i128">Details of voltmeter or ammeter</a><br /> +<br /> +<a href="#i194-1">Instantaneous photograph of high-pressure water jet being +quenched by buckets of a tangential wheel</a><br /> +<br /> +<a href="#i194-2">A tangential wheel, and a dynamo keyed to the same +shaft—the ideal method for generating electricity</a><br /> +<br /> +<a href="#i244">A rough-and-ready farm electric plant, supplying two +farms with light, heat and power; and a Ward +Leonard-type circuit breaker for charging storage +batteries</a><br /> +</p> + +<p><span class='pagenum'><a name="Page_xvi" id="Page_xvi">[Pg xvi]</a></span> </p> + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_xvii" id="Page_xvii">[Pg xvii]</a></span></p> +<h2><a name="INTRODUCTION" id="INTRODUCTION"></a>INTRODUCTION</h2> + + +<p>The sight of a dozen or so fat young horses and mares feeding and +frolicking on the wild range of the Southwest would probably inspire +the average farmer as an awful example of horsepower running to waste. +If, by some miracle, he came on such a sight in his own pastures, he +would probably consume much time practising the impossible art of +"creasing" the wild creatures with a rifle bullet—after the style of +Kit Carson and other free rovers of the old prairies when they were in +need of a new mount. He would probably spend uncounted hours behind +the barn learning to throw a lariat; and one fine day he would sally +forth to capture a horsepower or two—and, once captured, he would use +strength and strategy breaking the wild beast to harness. A single +horsepower—animal—will do the work of lifting 23,000 pounds one foot +in one minute, providing the animal is<span class='pagenum'><a name="Page_xviii" id="Page_xviii">[Pg xviii]</a></span> young, and sound, and is fed +12 quarts of oats and 10 or 15 pounds of hay a day, and is given a +chance to rest 16 hours out of 24—providing also it has a dentist to +take care of its teeth occasionally, and a blacksmith chiropodist to +keep it in shoes. On the hoof, this horsepower is worth about +$200—unless the farmer is looking for something fancy in the way of +drafters, when he will have to go as high as $400 for a big fellow. +And after 10 or 15 years, the farmer would look around for another +horse, because an animal grows old.</p> + +<p>This animal horsepower isn't a very efficient horsepower. In fact, it +is less than three-fourths of an actual horsepower, as engineers use +the term. A real horsepower will do the work of lifting 33,000 pounds +one foot in one minute—or 550 pounds one foot in one second. Burn a +pint of gasoline, with 14 pounds of air, in a gasoline engine, and the +engine will supply one 33,000-pound horsepower for an hour. The +gasoline will cost about 2 cents, and the air is supplied free. If it +was the air that cost two cents a pound, instead of the<span class='pagenum'><a name="Page_xix" id="Page_xix">[Pg xix]</a></span> gasoline, the +automobile industry would undoubtedly stop where it began some fifteen +years ago. It is human nature, however, to grumble over this two +cents.</p> + +<p>Yet the average farmer who would get excited if sound young chunks and +drafters were running wild across his pastures, is not inspired by any +similar desire of possession and mastery by the sight of a brook, or a +rivulet that waters his meadows. This brook or river is flowing down +hill to the sea. Every 4,000 gallons that falls one foot in one +minute; every 400 gallons that falls 10 feet in one minute; or every +40 gallons that falls 100 feet in one minute, means the power of one +horse going to waste—not the $200 flesh-and-blood kind that can lift +only 23,000 pounds a foot a minute—but the 33,000 foot-pound kind. +Thousands of farms have small streams in their very dooryard, capable +of developing five, ten, twenty, fifty horsepower twenty-four hours a +day, for the greater part of the year. Within a quarter of a mile of +the great majority of farms (outside of the<span class='pagenum'><a name="Page_xx" id="Page_xx">[Pg xx]</a></span> dry lands themselves) +there are such streams. Only a small fraction of one per cent of them +have been put to work, made to pay their passage from the hills to the +sea.</p> + +<p>The United States government geological survey engineers recently made +an estimate of the waterfalls capable of developing 1,000 horsepower +and over, that are running to waste, unused, in this country. They +estimated that there is available, every second of the day and night, +some 30,000,000 horsepower, in dry weather—and twice this during the +eight wet months of the year. The waterfall capable of giving up 1,000 +horsepower in energy is not the subject of these chapters. It is the +small streams—the brooks, the creeks, the rivulets—which feed the +1,000 horsepower torrents, make them possible, that are of interest to +the farmer. These small streams thread every township, every county, +seeking the easiest way to the main valleys where they come together +in great rivers.</p> + +<p>What profitable crop on your farm removes<span class='pagenum'><a name="Page_xxi" id="Page_xxi">[Pg xxi]</a></span> the least plant food? A +bee-farmer enters his honey for the prize in this contest. Another +farmer maintains that his ice-crop is the winner. But electricity +generated from falling water of a brook meandering across one's acres, +comes nearer to the correct answer of how to make something out of +nothing. It merely utilizes the wasted energy of water rolling down +hill—the weight of water, the pulling power of gravity. Water is +still water, after it has run through a turbine wheel to turn an +electric generator. It is still wet; it is there for watering the +stock; and a few rods further down stream, where it drops five or ten +feet again, it can be made to do the same work over again—and over +and over again as long as it continues to fall, on its journey to the +sea. The city of Los Angeles has a municipal water plant, generating +200,000 horsepower of electricity, in which the water is used three +times in its fall of 6,000 feet; and in the end, where it runs out of +the race in the valley, it is sold for irrigation.</p> + +<p>One water-horsepower will furnish light<span class='pagenum'><a name="Page_xxii" id="Page_xxii">[Pg xxii]</a></span> for the average farm; five +water-horsepower will furnish light and power, and do the ironing and +baking. The cost of installing a plant of five water-horsepower should +not exceed the cost of one sound young horse, the $200 kind—under +conditions which are to be found on thousands of farms and farm +communities in the East, the Central West, and the Pacific States. +This electrical horsepower will work 24 hours a day, winter and +summer, and the farmer would not have to grow oats and hay for it on +land that might better be used in growing food for human beings. It +would not become "aged" at the end of ten or fifteen years, and the +expense of maintenance would be practically nothing after the first +cost of installation. It would require only water as food—waste +water. Two hundred and fifty cubic feet of water a minute, falling ten +feet, will supply the average farm with all the conveniences of +electricity. This is a very modest creek—the kind of brook or creek +that is ignored by the man who would think time well spent in putting +in a week<span class='pagenum'><a name="Page_xxiii" id="Page_xxiii">[Pg xxiii]</a></span> capturing a wild horse, if a miracle should send such a +beast within reach. And the task of harnessing and breaking this +water-horsepower is much more simple and less dangerous than the task +of breaking a colt to harness.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_1" id="Page_1">[Pg 1]</a></span></p> +<h2><a name="PART_I" id="PART_I"></a>PART I</h2> + +<p class="subhead1">WATER-POWER</p> + + +<p><span class='pagenum'><a name="Page_2" id="Page_2">[Pg 2]</a></span></p> + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_3" id="Page_3">[Pg 3]</a></span></p> +<h2>ELECTRICITY FOR THE FARM</h2> + +<h2>CHAPTER I</h2> + +<p class="subhead2">A WORKING PLANT</p> + +<div class="blockquot"><p>The "agriculturist"—An old chair factory—A neighbor's +home-coming—The idle wheel in commission again—Light, heat and +power for nothing—Advantages of electricity.</p></div> + + +<p>Let us take an actual instance of one man who did go ahead and find +out by experience just how intricate and just how simple a thing +electricity from farm water-power is. This man's name was Perkins, or, +we will call him that, in relating this story.</p> + +<p>Perkins was what some people call, not a farmer, but an +"agriculturist,"—that is, he was a back-to-the-land man. He had been +born and raised on a farm. He knew that you must harness a horse on +the left side, milk a cow on the right, that wagon nuts tighten the +way the wheel rims, and that a fresh egg will not float.</p> + +<p><span class='pagenum'><a name="Page_4" id="Page_4">[Pg 4]</a></span></p><p>He had a farm that would grow enough clover to fill the average dairy +if he fed it lime; he had a boy coming to school age; and both he and +his wife wanted to get back to the country. They had their little +savings, and they wanted, first of all, to take a vacation, getting +acquainted with their farm. They hadn't taken a vacation in fifteen +years.</p> + +<p>He moved in, late in the summer, and started out to get acquainted +with his neighbors, as well as his land. This was in the New England +hills. Water courses cut through everywhere. In regard to its +bountiful water supply, the neighborhood had much in common with all +the states east of the Mississippi, along the Atlantic seaboard, in +the lake region of the central west, and in the Pacific States. With +this difference; the water courses in his neighborhood had once been +of economic importance.</p> + +<p>A mountain river flowed down his valley. Up and down the valley one +met ramshackle mills, fallen into decay. Many years ago before +railroads came, before it was easy to<span class='pagenum'><a name="Page_5" id="Page_5">[Pg 5]</a></span> haul coal from place to place +to make steam, these little mills were centers of thriving industries, +which depended on the power of falling water to make turned articles, +spin cotton, and so forth. Then the railroads came, and it was easy to +haul coal to make steam. And the same railroads that hauled the coal +to make steam, were there to haul away the articles manufactured by +steam power. So in time the little manufacturing plants on the river +back in the hills quit business and moved to railroad stations. Then +New England, from being a manufacturing community made up of many +small isolated water plants, came to be a community made up of huge +arteries and laterals of smoke stacks that fringed the railroads. +Where the railroad happened to follow a river course—as the +Connecticut River—the water-power plants remained; but the little +plants back in the hills were wiped off the map—because steam power +with railroads at the front door proved cheaper than water-power with +railroads ten miles away.</p> + +<p><span class='pagenum'><a name="Page_6" id="Page_6">[Pg 6]</a></span></p><p>One night Perkins came in late from a long drive with his next-door +neighbor. He had learned the first rule of courtesy in the country, +which is to unhitch his own side of the horse and help back the buggy +into the shed. They stumbled around in the barn putting up the horse, +and getting down hay and grain for it, by the light of an oil lantern, +which was set on the floor in a place convenient to be kicked over. He +went inside and took supper by the light of a smoky smelly oil lamp, +that filled the room full of dark corners; and when supper was over, +the farmwife groped about in the cellar putting things away by the +light of a candle.</p> + +<p>The next day his neighbor was grinding cider at his ramshackle water +mill—one of the operations for which a week must be set aside every +fall. Perkins sat on a log and listened to the crunch-crunch of the +apples in the chute, and the drip of the frothy yellow liquid that +fell into waiting buckets.</p> + +<p>"How much power have you got here?" he asked.</p> + +<p><span class='pagenum'><a name="Page_7" id="Page_7">[Pg 7]</a></span></p><p>"Thirty or forty horsepower, I guess."</p> + +<p>"What do you do with it, besides grinding cider to pickle your +neighbors' digestion with?"</p> + +<p>"Nothing much. I've got a planer and a moulding machine in there, to +work up jags of lumber occasionally. That's all. This mill was a +chair-factory in my grandfather's day, back in 1830."</p> + +<p>"Do you use it thirty days in a year?"</p> + +<p>"No; not half that."</p> + +<p>"What are you going to do with it this winter?"</p> + +<p>"Nothing; I keep the gate open and the wheel turning, so it won't +freeze, but nothing else. I am going to take the family to Texas to +visit my wife's folks for three months. We've worked hard enough to +take a vacation."</p> + +<p>"Will you rent me the mill while you are gone?"</p> + +<p>"Go ahead; you can have it for nothing, if you will watch the ice."</p> + +<p>"All right; let me know when you come<span class='pagenum'><a name="Page_8" id="Page_8">[Pg 8]</a></span> back and I'll drive to town and +bring you home."</p> + +<hr style='width: 45%;' /> + +<p>Three months went by, and one day in February the city man, in +response to a letter, hitched up and drove to town to bring his +neighbor back home. It was four o'clock in the afternoon when they +started out, and it was six—dark—when they turned the bend in the +road to the farm house. They helped the wife and children out, with +their baggage, and as Perkins opened the door of the house, he reached +up on the wall and turned something that clicked sharply.</p> + +<p>Instantly light sprang from everywhere. In the barn-yard a street lamp +with an 18-inch reflector illuminated all under it for a space of 100 +feet with bright white rays of light. Another street lamp hung over +the watering trough. The barn doors and windows burst forth in light. +There was not a dark corner to be found anywhere. In the house it was +the same. Perkins led the amazed procession from room to room of the +house they had<span class='pagenum'><a name="Page_9" id="Page_9">[Pg 9]</a></span> shut up for the winter. On the wall in the hall +outside of every room was a button which he pushed, and the room +became as light as day before they entered. The cellar door, in +opening, automatically lighted a lamp illuminating that cavern as it +had never been lighted before since the day a house was built over it.</p> + +<p>Needless to say, the farmer and his family were reduced to a state of +speechlessness.</p> + +<p>"How the deuce did you do it?" finally articulated the farmer.</p> + +<p>"I put your idle water wheel to work," said Perkins; and then, +satisfied with this exhibition, he put them back in the sleigh and +drove to his home, where his wife had supper waiting.</p> + +<p>While the men were putting up the team in the electric lighted barn, +the farmwife went into the kitchen. Her hostess was cooking supper on +an electric stove. It looked like a city gas range and it cooked all +their meals, and did the baking besides. A hot-water tank<span class='pagenum'><a name="Page_10" id="Page_10">[Pg 10]</a></span> stood +against the wall, not connected to anything hot, apparently. But it +was scalding hot, by virtue of a little electric water heater the size +of a quart tin can, connected at the bottom. Twenty-four hours a day +the water wheel pumped electricity into that "can," so that hot water +was to be had at any hour simply by turning a faucet. In the laundry +there was an electric pump that kept the tank in the attic filled +automatically. When the level of water in this tank fell to a certain +point, a float operated a switch that started the pump; and when the +water level reached a certain height, the same float stopped the pump. +A small motor, the size of a medium Hubbard squash operated a washing +machine and wringer on wash days. This same motor was a +man-of-all-work for this house, for, when called on, it turned the +separator, ground and polished knives and silverware, spun the sewing +machine, and worked the vacuum cleaner.</p> + +<p>Over the dining room table hung the same hanging shade of old days, +but the oil lamp<span class='pagenum'><a name="Page_11" id="Page_11">[Pg 11]</a></span> itself was gone. In its place was a 100-watt +tungsten lamp whose rays made the white table cloth fairly glisten. +The wires carrying electricity to this lamp were threaded through the +chains reaching to the ceiling, and one had to look twice to see where +the current came from. In the sitting room, a cluster of electric +bulbs glowed from a fancy wicker work basket that hung from the +ceiling. The housewife had made use of what she had throughout the +house. Old-fashioned candle-shades sat like cocked hats astride +electric bulbs. There is little heat to an electric bulb for the +reason that the white-hot wire that gives the light is made to burn in +high vacuum, which transmits heat very slowly. The housewife had taken +advantage of this fact and from every corner gleamed lights dressed in +fancy designs of tissue paper and silk.</p> + +<p>"Now we will talk business," said Perkins when supper was over and +they had lighted their pipes.</p> + +<p>The returned native looked dubious. His New England training had +warned him long<span class='pagenum'><a name="Page_12" id="Page_12">[Pg 12]</a></span> ago that one cannot expect to get something for +nothing, and he felt sure there was a joker in this affair.</p> + +<p>"How much do I owe you?" he asked.</p> + +<p>"Nothing," said Perkins. "You furnish the water-power with your idle +wheel, and I furnish the electric installation. This is only a small +plant I have put in, but it gives us enough electricity to go around, +with a margin for emergencies. I have taken the liberty of wiring your +house and your horse-barn and cow-barn and your barn-yard. Altogether, +I suppose you have 30 lights about the place, and during these long +winter days you will keep most of them going from 3 to 5 hours a night +and 2 or 3 hours in the early morning. If you were in town, those +lights would cost you about 12 cents an hour, at the commercial rate +of electricity. Say 60 cents a day—eighteen dollars a month. That +isn't a very big electric light bill for some people I know in +town—and they consider themselves lucky to have the privilege of +buying electricity at that rate. Your wheel is running all winter to<span class='pagenum'><a name="Page_13" id="Page_13">[Pg 13]</a></span> +prevent ice from forming and smashing it. It might just as well be +spinning the dynamo.</p> + +<p>"If you think it worth while," continued Perkins,—"this $18 worth of +light you have on tap night and morning, or any hour of the day,—we +will say the account is settled. That is, of course, if you will give +me the use of half the electricity that your idle wheel is grinding +out with my second-hand dynamo. We have about eight electrical +horsepower on our wires, without overloading the machine. Next spring +I am going to stock up this place; and I think about the first thing I +do, when my dairy is running, will be to put in a milking machine and +let electricity do the milking for me. It will also fill my silo, +grind my mowing-machine knives, saw my wood, and keep water running in +my barn. You will probably want to do the same.</p> + +<p>"But what it does for us men in the barn and barn-yard, isn't to be +compared to what it does for the women in the house. When my wife +wants a hot oven she presses a button. When she wants to put the +'fire' out, she presses<span class='pagenum'><a name="Page_14" id="Page_14">[Pg 14]</a></span> another. That's all there is to it. No heat, +no smoke, no ashes. The same with ironing—and washing. No oil lamps +to fill, no wicks to trim, no chimneys to wash, no kerosene to kick +over and start a fire."</p> + +<p>"You say the current you have put in my house would cost me about $18 +a month, in town."</p> + +<p>"Yes, about that. Making electricity from coal costs money."</p> + +<p>"What does it cost here?"</p> + +<p>"Practically nothing. Your river, that has been running to waste ever +since your grandfather gave up making chairs, does the work. There is +nothing about a dynamo to wear out, except the bearings, and these can +be replaced once every five or ten years for a trifle. The machine +needs to be oiled and cared for—fill the oil cups about once in three +days. Your water wheel needs the same attention. That's all there is +to it. You can figure the cost of your current yourself—just about +the cost of the lubricating oil you use—and the cost of the time you +give it—about the same time<span class='pagenum'><a name="Page_15" id="Page_15">[Pg 15]</a></span> you give to any piece of good machinery, +from a sulky plow to a cream separator."</p> + +<p>This is a true story. This electric plant, where Perkins furnishes the +electric end, and his neighbor the water-power, has been running now +for two years, grinding out electricity for the two places twenty-four +hours a day. Perkins was not an electrical engineer. He was just a +plain intelligent American citizen who found sufficient knowledge in +books to enable him to install and operate this plant. Frequently he +is away for long periods, but his neighbor (who has lost his original +terror of electricity) takes care of the plant. In fact, this farmer +has given a lot of study to the thing, through curiosity, until he +knows fully as much about it now as his city neighbor.</p> + +<p>He had the usual idea, at the start, that a current strong enough to +light a 100 candlepower lamp would kick like a mule if a man happened +to get behind it. He watched the city man handle bare wires and +finally he plucked up courage to do it himself.</p> + +<p><span class='pagenum'><a name="Page_16" id="Page_16">[Pg 16]</a></span></p><p>It was a 110-volt current, the pressure used in our cities for +domestic lighting. The funny part about it was, the farmer could not +feel it at all at first. His fingers were calloused and no current +could pass through them. Finally he sandpapered his fingers and tried +it again. Then he was able to get the "tickle" of 110 volts. It wasn't +so deadly after all—about the strength of a weak medical battery, +with which every one is familiar. A current of 110 volts cannot do any +harm to the human body unless contact is made over a very large +surface, which is impossible unless a man goes to a lot of trouble to +make such a contact. A current of 220 volts pressure—the pressure +used in cities for motors—has a little more "kick" to it, but still +is not uncomfortable. When the pressure rises to 500 volts (the +pressure used in trolley wires for street cars), it begins to be +dangerous. But there is no reason why a farm plant should be over 110 +volts, under usual conditions; engineers have decided on this pressure +as the best adapted to domestic use, and manufacturers who turn out +the numerous electrical devices, such as irons, toasters, massage +machines, etc., fit their standard instruments to this voltage.</p> + + +<div class="figcenter" style="width: 500px;"><a name="i16" id="i16"></a> +<img src="images/i16.jpg" width="500" height="363" alt="" title="" /> +Farm labor and materials built this crib and stone +dam +</div> + +<p><span class='pagenum'><a name="Page_17" id="Page_17">[Pg 17]</a></span></p> + +<p>As to the cost of this co-operative plant—it was in the neighborhood +of $200. As we have said, it provided eight electrical horsepower on +tap at any hour of the day or night—enough for the two farms, and a +surplus for neighbors, if they wished to string lines and make use of +it.</p> + +<p>The dynamo, a direct-current machine, 110 volts pressure, and what is +known in the trade as "compound,"—that is, a machine that maintains a +constant pressure automatically and does not require an attendant—was +picked up second-hand, through a newspaper "ad" and cost $90. The +switchboard, a make-shift affair, not very handsome, but just as +serviceable as if it were made of marble, cost less than $25 all told. +The transmission wire cost $19 a hundred pounds; it is of copper, and +covered with weatherproofed tape. Perkins bought a 50-cent book on<span class='pagenum'><a name="Page_18" id="Page_18">[Pg 18]</a></span> +house-wiring, and did the wiring himself, the way the book told him +to, a simple operation. For fixtures, as we have said, his wife +devised fancy shades out of Mexican baskets, tissue paper, and silk, +in which are hidden electric globes that glow like fire-flies at the +pressing of a button. The lamps themselves are mostly old-style carbon +lamps, which can be bought at 16 cents each retail. In his living room +and dining room he used the new-style tungsten lamps instead of +old-style carbon. These cost 30 cents each. Incandescent lamps are +rated for 1,000 hours useful life. The advantage of tungsten lights is +that they give three times as much light for the same expenditure of +current as carbon lights. This is a big advantage in the city, where +current is costly; but it is not so much of an advantage in the +country where a farmer has plenty of water-power—because his current +costs him practically nothing, and he can afford to be wasteful of it +to save money in lamps. Another advantage he has over his city cousin: +In town, an incandescent lamp is<span class='pagenum'><a name="Page_19" id="Page_19">[Pg 19]</a></span> thrown away after it has been used +1,000 hours because after that it gives only 80% of the light it did +when new—quite an item when one is paying for current. The experience +of Perkins and his neighbor in their coöperative plant has been that +they have excess light anyway, and if a few bulbs fall off a fifth in +efficiency, it is not noticeable. As a matter of fact most of their +bulbs have been in use without replacing for the two years the plant +has been in operation. The lamps are on the wall or the ceiling, out +of the way, not liable to be broken; so the actual expense in +replacing lamps is less than for lamp chimneys in the old days.</p> + +<p>Insurance companies recognize that a large percentage of farm fires +comes from the use of kerosene; for this reason, they are willing to +make special rates for farm homes lighted by electricity. They +prescribe certain rules for wiring a house, and they insist that their +agent inspect and pass such wiring before current is turned on. Once +the wiring is passed, the advantage is all in favor of the<span class='pagenum'><a name="Page_20" id="Page_20">[Pg 20]</a></span> farmer +with electricity over the farmer with kerosene. The National Board of +Fire Underwriters is sufficiently logical in its demands, and powerful +enough, so that manufacturers who turn out the necessary fittings find +no sale for devices that do not conform to insurance standards. +Therefore it is difficult to go wrong in wiring a house.</p> + +<p>Finally, as to the added value a water-power electric plant adds to +the selling price of a farm. Let the farmer answer this question for +himself. If he can advertise his farm for sale, with a paragraph +running: "Hydroelectric plant on the premises, furnishing electricity +for light, heat, and power"—what do you suppose a wide-awake +purchaser would be willing to pay for that? Perkins and his neighbor +believe that $1,000 is a very modest estimate added by their electric +plant to both places. And they talk of doing still more. They use only +a quarter of the power of the water that is running to waste through +the wheel. They are figuring on installing a larger dynamo, of say 30 +electrical horse-power, <span class='pagenum'><a name="Page_21" id="Page_21">[Pg 21]</a></span>which will provide clean, dry, safe heat for +their houses even on the coldest days in winter. When they have done +this, they will consider that they are really putting their small +river to work.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_22" id="Page_22">[Pg 22]</a></span></p> +<h2><a name="CHAPTER_II" id="CHAPTER_II"></a>CHAPTER II</h2> + +<p class="subhead2">A LITTLE PROSPECTING</p> + +<div class="blockquot"><p>Small amount of water required for an electric plant—Exploring, on +a dull day—A rough and ready weir—What a little water will +do—The water wheel and the dynamo—Electricity consumed the +instant it is produced—The price of the average small plant, not +counting labor.</p></div> + + +<p>The average farmer makes the mistake of considering that one must have +a river of some size to develop power of any practical use. On your +next free day do a little prospecting. We have already said that 250 +cubic feet of water falling 10 feet a minute will provide light, heat +and small motor power for the average farm. A single water horsepower +will generate enough electricity to provide light for the house and +barn. But let us take five horsepower as a desirable minimum in this +instance.</p> + +<div class="figcenter" style="width: 500px;"><a name="i22" id="i22"></a> +<img src="images/i22.jpg" width="500" height="352" alt="" title="" /> +Measuring a small stream with a weir +</div> + +<p>In your neighborhood there is a creek three or four feet wide, +toiling along day by day, at its task of watering your fields. Find a +wide board a little longer than the width o<span class='pagenum'><a name="Page_23" id="Page_23">[Pg 23]</a></span>f this creek you have +scorned. Set it upright across the stream between the banks, so that +no water flows around the ends or under it. It should be high enough +to set the water back to a dead level for a few feet upstream, before +it overflows. Cut a gate in this board, say three feet wide and ten +inches deep, or according to the size of a stream. Cut this gate from +the top, so that all the water of the stream will flow through the +opening, and still maintain a level for several feet back of the +board.</p> + +<p>This is what engineers call a weir, a handy contrivance for measuring +the flow of small streams. Experts have figured out an elaborate +system of tables as to weirs. All we need to do now, in this rough +survey, is to figure out the number of square inches of water flowing +through this opening and falling on the other side. With a rule, +measure the depth of the overflowing water, from the bottom <span class='pagenum'><a name="Page_24" id="Page_24">[Pg 24]</a></span>of the +opening to the top of the dead level of the water behind the board. +Multiply this depth by the width of the opening, which will give the +square inches of water escaping. For every square inch of this water +escaping, engineers tell us that stream is capable of delivering, +roughly, one cubic foot of water a minute.</p> + +<p>Thus, if the water is 8 inches deep in an opening 32 inches wide, then +the number of cubic feet this stream is delivering each minute is 8 +times 32, or 256 cubic feet a minute. So, a stream 32 inches wide, +with a uniform depth of 8 inches running through our weir is capable +of supplying the demands of the average farm in terms of electricity. +Providing, of course, that the lay of the land is such that this water +can be made to fall 10 feet into a water wheel.</p> + +<p>Go upstream and make a rough survey of the fall. In the majority of +instances (unless this is some sluggish stream in a flat prairie) it +will be found feasible to divert the stream from its main channel by +means of a race—an<span class='pagenum'><a name="Page_25" id="Page_25">[Pg 25]</a></span> artificial channel—and to convey it to a not +far-distant spot where the necessary fall can be had at an angle of +about 30 degrees from horizontal.</p> + +<p>If you find there is <i>twice</i> as much water as you need for the amount +of power you require, a five-foot fall will give the same result. Or, +if there is only <i>one-half</i> as much water as the 250 cubic feet +specified, you can still obtain your theoretical five horsepower if +the means are at hand for providing a fall of twenty feet instead of +ten. Do not make the very common mistake of figuring that a stream is +delivering a cubic foot a minute to each square inch of weir opening, +simply because it <i>fills</i> a certain opening. It is the excess water, +falling <i>over</i> the opening, after the stream has set back to a +permanent dead level, that is to be measured.</p> + +<p>This farmer who spends an idle day measuring the flow of his brook +with a notched board, may say here: "This is all very well. This is +the spring of the year, when my brook is flowing at high-water mark. +What am I going to do in the dry months of summer, when<span class='pagenum'><a name="Page_26" id="Page_26">[Pg 26]</a></span> there are not +250 cubic feet of water escaping every minute?"</p> + +<p>There are several answers to this question, which will be taken up in +detail in subsequent chapters. Here, let us say, even if this brook +does flow in sufficient volume only 8 months in a year—the dark +months, by the way,—is not electricity and the many benefits it +provides worth having eight months in the year? My garden provides +fresh vegetables four months a year. Because it withers and dies and +lies covered with snow during the winter, is that any reason why I +should not plow and manure and plant my garden when spring comes +again?</p> + +<p>A water wheel, the modern turbine, is a circular fan with curved iron +blades, revolving in an iron case. Water, forced through the blades of +this fan by its own weight, causes the wheel to revolve on its axis; +and the fan, in turn causes a shaft fitted with pulleys to revolve.</p> + +<p>The water, by giving the iron-bladed fan a turning movement as it +rushes through, imparts <span class='pagenum'><a name="Page_27" id="Page_27">[Pg 27]</a></span>to it mechanical power. The shaft set in +motion by means of this mechanical power is, in turn, belted to the +pulley of a dynamo. This dynamo consists, first, of a shaft on which +is placed a spool, wound in a curious way, with many turns of +insulated copper wire. This spool revolves freely in an air space +surrounded by electric magnets. The spool does not touch these +magnets. It is so nicely balanced that the weight of a finger will +turn it. Yet, when it is revolved by water-power at a predetermined +speed—say 1,500 revolutions a minute—it generates electricity, +transforms the mechanical power of the water wheel into another form +of energy—a form of energy which can be carried for long distances on +copper wires, which can, by touching a button, be itself converted +into light, or heat, or back into mechanical energy again.</p> + +<p>If two wires be led from opposite sides of this revolving spool, and +an electric lamp be connected from one to the other wire, the lamp +will be lighted—will grow white hot,—hence<span class='pagenum'><a name="Page_28" id="Page_28">[Pg 28]</a></span> <i>incandescent light</i>. +The instant this lamp is turned on, the revolving spool feels a +stress, the magnets by which it is surrounded begin to pull back on +it. The power of the water wheel, however, overcomes this pull. If one +hundred lights be turned on, the backward pull of the magnets +surrounding the spool will be one hundred times as strong as for one +light. For every ounce of electrical energy used in light or heat or +power, the dynamo will require a like ounce of mechanical power from +the water wheel which drives it.</p> + +<p>The story is told of a canny Scotch engineer, who, in the first days +of dynamos, not so very long ago, scoffed at the suggestion that such +a spool, spinning in free air, in well lubricated bearings, could +bring his big Corliss steam engine to a stop. Yet he saw it done +simply by belting this "spool," a dynamo, to his engine and asking the +dynamo for more power in terms of light than his steam could deliver +in terms of mechanical power to overcome the pull of the magnets.</p> + +<p><span class='pagenum'><a name="Page_29" id="Page_29">[Pg 29]</a></span></p><p>Electricity must be consumed the instant it is generated (except in +rare instances where small amounts are accumulated in storage +batteries by a chemical process). The pressure of a button, or the +throw of a switch causes the dynamo instantly to respond with just +enough energy to do the work asked of it, always in proportion to the +amount required. Having this in mind, it is rather curious to think of +electricity as being an article of export, an item in international +trade. Yet in 1913 hydro-electric companies in Canada "exported" by +means of wires, to this country over 772,000,000 kilowatt-hours (over +one billion horsepower hours) of electricity for use in factories near +the boundary line.</p> + +<p>This 250 cubic feet of water per minute then, which the farmer has +measured by means of his notched board, will transform by means of its +falling weight mechanical power into a like amount of electrical +power—less friction losses, which may amount to as much as 60% in +very small machines, and 15% in larger<span class='pagenum'><a name="Page_30" id="Page_30">[Pg 30]</a></span> plants. That is, the brook +which has been draining your pastures for uncounted ages contains the +potential power of 3 and 4 young horses—with this difference: that it +works 24 hours a day, runs on forever, and requires no oats or hay. +And the cost of such an electric plant, which is ample for the needs +of the average farm, <i>is in most cases less than the price of a good +farm horse</i>—the $200 kind—not counting labor of installation.</p> + +<p>It is the purpose of these chapters to awaken the farmer to the +possibilities of such small water-power as he or his community may +possess; to show that the generating of electricity is a very simple +operation, and that the maintenance and care of such a plant is within +the mechanical ability of any American farmer or farm boy; and to show +that electricity itself is far from being the dangerous death-dealing +"fluid" of popular imagination. Electricity must be studied; and then +it becomes an obedient, tireless servant. During the past decade or +two, mathematical wizards have studied electricity, explored its +atoms,<span class='pagenum'><a name="Page_31" id="Page_31">[Pg 31]</a></span> reduced it to simple arithmetic—and although they cannot yet +tell us <i>why</i> it is generated, they tell us <i>how</i>. It is with this +simple arithmetic, and the necessary manual operations that we have to +do here.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_32" id="Page_32">[Pg 32]</a></span></p> +<h2><a name="CHAPTER_III" id="CHAPTER_III"></a>CHAPTER III</h2> + +<p class="subhead2">HOW TO MEASURE WATER-POWER</p> + +<div class="blockquot"><p>What is a horsepower?—How the Carthaginians manufactured +horsepower—All that goes up must come down—How the sun lifts +water up for us to use—Water the ideal power for generating +electricity—The weir—Table for estimating flow of streams, with a +weir—Another method of measuring—Figuring water horsepower—The +size of the wheel—What head is required—Quantity of water +necessary.</p></div> + + +<p>If a man were off in the woods and needed a horsepower of energy to +work for him, he could generate it by lifting 550 pounds of stone or +wood, or whatnot, one foot off the ground, and letting it fall back in +the space of one second. As a man possesses capacity for work equal to +one-fifth horsepower, it would take him five seconds to do the work of +lifting the weight up that the weight itself accomplished in falling +down. All that goes up must come down; and by a nice balance of<span class='pagenum'><a name="Page_33" id="Page_33">[Pg 33]</a></span> +physical laws, a falling body hits the ground with precisely the same +force as is required to lift it to the height from which it falls.</p> + +<p>The Carthaginians, and other ancients (who were deep in the woods as +regards mechanical knowledge) had their slaves carry huge stones to +the top of the city wall; and the stones were placed in convenient +positions to be tipped over on the heads of any besieging army that +happened along. Thus by concentrating the energy of many slaves in one +batch of stones, the warriors of that day were enabled to deliver +"horsepower" in one mass where it would do the most good. The farmer +who makes use of the energy of falling water to generate electricity +for light, heat, and power does the same thing—he makes use of the +capacity for work stored in water in being lifted to a certain height. +As in the case of the gasoline engine, which burns 14 pounds of air +for every pound of gasoline, the engineer of the water-power plant +does not have to concern himself with the question of how this<span class='pagenum'><a name="Page_34" id="Page_34">[Pg 34]</a></span> +natural source of energy happened to be in a handy place for him to +make use of it.</p> + +<p>The sun, shining on the ocean, and turning water into vapor by its +heat has already lifted it up for him. This vapor floating in the air +and blown about by winds, becomes chilled from one cause or another, +gives up its heat, turns back into water, and falls as rain. This +rain, falling on land five, ten, a hundred, a thousand, or ten +thousand feet above the sea level, begins to run back to the sea, +picking out the easiest road and cutting a channel that we call a +brook, a stream, or a river. Our farm lands are covered to an average +depth of about three feet a year with water, every gallon of which has +stored in it the energy expended by the heat of the sun in lifting it +to the height where it is found.</p> + +<p>The farmer, prospecting on his land for water-power, locates a spot on +a stream which he calls Supply; and another spot a few feet down hill +near the same stream, which he calls Power. Every gallon of water that +falls between these two points, and is made to<span class='pagenum'><a name="Page_35" id="Page_35">[Pg 35]</a></span> escape through the +revolving blades of a water wheel is capable of work in terms of +foot-pounds—an amount of work that is directly proportional to the +<i>quantity</i> of water, and to the <i>distance</i> in feet which it falls to +reach the wheel—<i>pounds</i> and <i>feet</i>.</p> + + +<p class="center padtop"><i>The Efficient Water Wheel</i></p> + +<p>And it is a very efficient form of work, too. In fact it is one of the +most efficient forms of mechanical energy known—and one of the +easiest controlled. A modern water wheel uses 85 per cent of the total +capacity for work imparted to falling water by gravity, and delivers +it as rotary motion. Compare this water wheel efficiency with other +forms of mechanical power in common use: Whereas a water wheel uses 85 +per cent of the energy of its water supply, and wastes only 15 per +cent, a gasoline engine reverses the table, and delivers only 15 per +cent of the energy in gasoline and wastes 85 per cent—and it is +rather a high-class gasoline engine that can deliver even 15 per cent; +a steam engine, on<span class='pagenum'><a name="Page_36" id="Page_36">[Pg 36]</a></span> the other hand, uses about 17 per cent of the +energy in the coal under its boilers and passes the rest up the +chimney as waste heat and smoke.</p> + +<p>There is still another advantage possessed by water-power over its two +rivals, steam and gas: It gives the most even flow of power. A gas +engine "kicks" a wheel round in a circle, by means of successive +explosions in its cylinders. A reciprocating steam engine "kicks" a +wheel round in a circle by means of steam expanding first in one +direction, then in another. A water wheel, on the other hand, is made +to revolve by means of the pressure of water—by the constant force of +gravity, itself—weight. Weight is something that does not vary from +minute to minute, or from one fraction of a second to another. It is +always the same. A square inch of water pressing on the blades of a +water wheel weights ten, twenty, a hundred pounds, according to the +height of the pipe conveying that water from the source of supply, to +the wheel. So long as this column of water is<span class='pagenum'><a name="Page_37" id="Page_37">[Pg 37]</a></span> maintained at a fixed +height, the power it delivers to the wheel does not vary by so much as +the weight of a feather.</p> + +<p>This property of falling water makes it the ideal power for generating +electricity. Electricity generated from mechanical power depends on +constant speed for steady pressure—since the electric current, when +analyzed, is merely a succession of pulsations through a wire, like +waves beating against a sea wall. Water-power delivers these waves at +a constant speed, so that electric lights made from water-power do not +flicker and jump like the flame of a lantern in a gusty wind. On the +other hand, to accomplish the same thing with steam or gasoline +requires an especially constructed engine.</p> + + +<p class="center padtop"><i>The Simple Weir</i></p> + +<p>Since a steady flow of water, and a constant head, bring about this +ideal condition in the water wheel, the first problem that faces the +farmer prospector is to determine the amount of water which his stream +is capable of delivering. <span class='pagenum'><a name="Page_38" id="Page_38">[Pg 38]</a></span>This is always measured, for convenience, +in <i>cubic feet per minute</i>. (A cubic foot of water weighs 62.5 pounds, +and contains 7½ gallons.) This measurement is obtained in several +ways, among which probably the use of a weir is the simplest and most +accurate, for small streams.</p> + +<p>A weir is, in effect, merely a temporary dam set across the stream in +such a manner as to form a small pond; and to enable one to measure +the water escaping from this pond.</p> + +<p>It may be likened to the overflow pipe of a horse trough which is +being fed from a spring. To measure the flow of water from such a +spring, all that is necessary is to measure the water escaping through +the overflow when the water in the trough has attained a permanent +level.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d38.jpg" width="500" height="269" alt="" title="" /> +Detail of home-made weir +</div> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d39.jpg" width="500" height="245" alt="" title="" /> +Cross-section of weir +</div> + +<p>The diagrams show the cross-section and detail of a typical weir, +which can be put<span class='pagenum'><a name="Page_39" id="Page_39">[Pg 39]</a></span> together in a few minutes with the aid of a saw and +hammer. The cross-section shows that the lower edge of the slot +through which the water of the temporary pond is made to escape, is +cut on a bevel, with its sharp edge upstream. The wing on each side of +the opening is for the purpose of preventing the stream from narrowing +as it flows through the opening, and thus upsetting the calculations. +This weir should be set directly across the flow of the stream, +perfectly level, and upright. It should be so imbedded in the banks, +and in the bottom of the stream, that no water can escape, except +through the opening cut for that purpose. It will require a little +experimenting with a rough model to determine just how wide and how +deep this opening should be. It should be large enough to prevent +water flowing over the top of the<span class='pagenum'><a name="Page_40" id="Page_40">[Pg 40]</a></span> board; and it should be small +enough to cause a still-water pond to form for several feet behind the +weir. Keep in mind the idea of the overflowing water trough when +building your weir. The stream, running down from a higher level +behind, should be emptying into a still-water pond, which in turn +should be emptying itself through the aperture in the board at the +same rate as the stream is keeping the pond full.</p> + +<p>Your weir should be fashioned with the idea of some permanency so that +a number of measurements may be taken, extending over a period of +time—thus enabling the prospector to make a reliable estimate not +only of the amount of water flowing at any one time, but of its +fluctuations.</p> + +<p>Under expert supervision, this simple weir is an exact +contrivance—exact enough, in fact, for the finest calculations +required in engineering work. To find out how many cubic feet of water +the stream is delivering at any moment, all that is necessary is to +measure its depth where it flows through the opening. There are<span class='pagenum'><a name="Page_41" id="Page_41">[Pg 41]</a></span> +instruments, like the hook-gauge, which are designed to measure this +depth with accuracy up to one-thousandth of an inch. An ordinary foot +rule, or a folding rule, will give results sufficiently accurate for +the water prospector in this instance. The depth should be measured +not at the opening itself, but a short distance back of the opening, +where the water is setting at a dead level and is moving very slowly.</p> + +<p>With this weir, every square inch of water flowing through the opening +indicates roughly one cubic foot of water a minute. Thus if the +opening is 10 inches wide and the water flowing through it is 5 inches +deep, the number of cubic feet a minute the stream is delivering is 10 +× 5 = 50 square inches = 50 cubic feet a minute. This is a very small +stream; yet, if it could be made to fall through a water wheel 10 feet +below a pond or reservoir, it would exert a continuous pressure of +30,000 pounds per minute on the blades of the wheel—nearly one +theoretical horsepower.</p> + +<p><span class='pagenum'><a name="Page_42" id="Page_42">[Pg 42]</a></span></p><p>This estimate of one cubic foot to each square inch is a very rough +approximation. Engineers have developed many complicated formulas for +determining the flow of water through weirs, taking into account fine +variations that the farm prospector need not heed. The so-called +Francis formula, developed by a long series of actual experiments at +Lowell, Mass., in 1852 by Mr. James B. Francis, with weirs 10 feet +long and 5 feet 2 inches high, is standard for these calculations and +is expressed (for those who desire to use it for special purposes) as +follows:</p> + + +<div class="figcenter" style="width: 500px;"> +<img src="images/m42.jpg" width="500" height="72" alt="Q = 3.33 L H^(3/2) or, Q = 3.33 L H sqrt(H)," title="" /> +</div> + +<p>in which Q means <i>quantity</i> of water in cubic feet per second, L is +length of opening, in feet; and H is height of opening in feet.</p> + +<p>The following table is figured according to the Francis formula, and +gives the discharge in cubic feet per minute, for openings one inch +wide:</p> + + +<p><span class='pagenum'><a name="Page_43" id="Page_43">[Pg 43]</a></span></p> + +<p class="center"><b>TABLE OF WEIRS</b></p> + +<table summary="table of weirs" style="width: 60%;"><tbody> +<tr> +<th class="right"><i>Inches</i></th> <th class="right">0</th> <th class="right">¼</th> <th class="right">½</th> <th class="right">¾</th> +</tr><tr> + <td class="tr" style="width: 20%;">1</td> <td class="tr" style="width: 20%;">0.403</td> <td class="tr" style="width: 20%;">0.563</td> <td class="tr" style="width: 20%;">0.740</td> <td class="tr" style="width: 20%;">0.966</td> +</tr><tr> + <td class="tr">2</td> <td class="tr">1.141</td> <td class="tr">1.360</td> <td class="tr">1.593</td> <td class="tr">1.838</td> +</tr><tr> + <td class="tr">3</td> <td class="tr">2.094</td> <td class="tr">2.361</td> <td class="tr">2.639</td> <td class="tr">2.927</td> +</tr><tr> + <td class="tr">4</td> <td class="tr">3.225</td> <td class="tr">3.531</td> <td class="tr">3.848</td> <td class="tr">4.173</td> +</tr><tr> + <td class="tr">5</td> <td class="tr">4.506</td> <td class="tr">4.849</td> <td class="tr">5.200</td> <td class="tr">5.558</td> +</tr><tr> + <td class="tr">6</td> <td class="tr">5.925</td> <td class="tr">6.298</td> <td class="tr">6.681</td> <td class="tr">7.071</td> +</tr><tr> + <td class="tr">7</td> <td class="tr">7.465</td> <td class="tr">7.869</td> <td class="tr">8.280</td> <td class="tr">8.697</td> +</tr><tr> + <td class="tr">8</td> <td class="tr">9.121</td> <td class="tr">9.552</td> <td class="tr">9.990</td> <td class="tr">10.427</td> +</tr><tr> + <td class="tr">9</td> <td class="tr">10.884</td> <td class="tr">11.340</td> <td class="tr">11.804</td> <td class="tr">12.272</td> +</tr><tr> +<td class="tr">10</td> <td class="tr">12.747</td> <td class="tr">13.228</td> <td class="tr">13.716</td> <td class="tr">14.208</td> +</tr><tr> +<td class="tr">11</td> <td class="tr">14.707</td> <td class="tr">15.211</td> <td class="tr">15.721</td> <td class="tr">16.236</td> +</tr><tr> +<td class="tr">12</td> <td class="tr">16.757</td> <td class="tr">17.283</td> <td class="tr">17.816</td> <td class="tr">18.352</td> +</tr><tr> +<td class="tr">13</td> <td class="tr">18.895</td> <td class="tr">19.445</td> <td class="tr">19.996</td> <td class="tr">20.558</td> +</tr><tr> +<td class="tr">14</td> <td class="tr">21.116</td> <td class="tr">21.684</td> <td class="tr">22.258</td> <td class="tr">22.835</td> +</tr><tr> +<td class="tr">15</td> <td class="tr">23.418</td> <td class="tr">24.007</td> <td class="tr">24.600</td> <td class="tr">25.195</td> +</tr><tr> +<td class="tr">16</td> <td class="tr">25.800</td> <td class="tr">26.406</td> <td class="tr">27.019</td> <td class="tr">27.634</td> +</tr><tr> +<td class="tr">17</td> <td class="tr">28.256</td> <td class="tr">28.881</td> <td class="tr">29.512</td> <td class="tr">30.145</td> +</tr><tr> +<td class="tr">18</td> <td class="tr">30.785</td> <td class="tr">31.429</td> <td class="tr">32.075</td> <td class="tr">32.733</td> +</tr></tbody></table> + + +<p>Thus, let us say, our weir has an opening 30 inches wide, and the +water overflows through the opening at a uniform depth of 6¼ +inches, when measured a few inches behind the board at a point before +the overflow curve begins. Run down the first column on the left to +"6", and cross over to the second column to the right, headed "¼". +This gives the number of cubic feet per minute for this depth one inch +wide, as 6.298.<span class='pagenum'><a name="Page_44" id="Page_44">[Pg 44]</a></span> Since the weir is 30 inches wide, multiply 6.298 × 30 += 188.94—or, say, 189 cubic feet per minute.</p> + +<p>Once the weir is set, it is the work of but a moment to find out the +quantity of water a stream is delivering, simply by referring to the +above table.</p> + + +<p class="center padtop"><i>Another Method of Measuring a Stream</i></p> + +<p>Weirs are for use in small streams. For larger streams, where the +construction of a weir would be difficult, the U. S. Geological Survey +engineers recommend the following simple method:</p> + +<p>Choose a place where the channel is straight for 100 or 200 feet, and +has a nearly constant depth and width; lay off on the bank a line 50 +or 100 feet in length. Throw small chips into the stream, and measure +the time in seconds they take to travel the distance laid off on the +bank. This gives the surface velocity of the water. Multiply the +average of several such tests by 0.80, which will give very nearly the +mean velocity. Then it is<span class='pagenum'><a name="Page_45" id="Page_45">[Pg 45]</a></span> necessary to find the cross-section of the +flowing water (its average depth multiplied by width), and this +number, in square feet, multiplied by the velocity in feet per second, +will give the number of cubic feet the stream is delivering each +second. Multiplied by 60 gives cubic feet a minute.</p> + + +<p class="center padtop"><i>Figuring a Stream's Horsepower</i></p> + +<p>By one of the above simple methods, the problem of <i>Quantity</i> can +easily be determined. The next problem is to determine what <i>Head</i> can +be obtained. <i>Head</i> is the distance in feet the water may be made to +fall, from the Source of Supply, to the water wheel itself. The power +of water is directly proportional to <i>head</i>, just as it is directly +proportional to <i>quantity</i>. Thus the typical weir measured above was +30 inches wide and 6¼ deep, giving 189 cubic feet of water a +minute—<i>Quantity.</i> Since such a stream is of common occurrence on +thousands of farms, let us analyze briefly its possibilities for +power: One hundred and eighty-nine cubic feet of water<span class='pagenum'><a name="Page_46" id="Page_46">[Pg 46]</a></span> weighs 189 × +62.5 pounds = 11,812.5 pounds. Drop this weight one foot, and we have +11,812.5 foot-pounds. Drop it 3 feet and we have 11,812 × 3 = +35,437.5 foot-pounds. Since 33,000 foot-pounds exerted in one minute +is one horsepower, we have here a little more than one horsepower. For +simplicity let us call it a horsepower.</p> + +<div class="figcenter" style="width: 500px;"> +<a href="images/d46-big.jpg"><img src="images/d46-small.jpg" width="500" height="380" alt="" title="" /></a> +Detail of a water-power plant, showing setting of +wheel, and dynamo connection +</div> + +<p><span class='pagenum'><a name="Page_47" id="Page_47">[Pg 47]</a></span>Now, since the work to be had from this water varies directly with +<i>quantity</i> and <i>head</i>, it is obvious that a stream <i>one-half</i> as big +falling <i>twice</i> as far, would still give one horsepower at the wheel; +or, a stream of 189 cubic feet a minute falling <i>ten times</i> as far, 30 +feet, would give <i>ten times</i> the power, or <i>ten</i> horsepower; a stream +falling <i>one hundred times</i> as far would give <i>one hundred</i> +horsepower. Thus small quantities of water falling great distances, or +large quantities of water falling small distances may accomplish the +same results. From this it will be seen, that the simple formula for +determining the theoretical horsepower of any stream, in which +Quantity and Head are known, is as follows:</p> + +<p><span class='pagenum'><a name="Page_48" id="Page_48">[Pg 48]</a></span></p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m48-1.jpg" width="500" height="84" alt="(A) Theoretical Horsepower = (Cu. Ft. per minute × Feet head × 62.5) / 33,000" title="" /> +</div> + +<p><i>As an example, let us say that we have a stream whose weir +measurement shows it capable of delivering 376 cubic feet a minute, +with a head (determined by survey) of 13 feet 6 inches. What is the +horsepower of this stream?</i></p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m48-2.jpg" width="500" height="95" alt="Answer: H.P. = (Cu. ft. p. m. 376 × head 13.5 × pounds 62.5) / 33,000 = 9.614 horsepower" title="" /> +</div> + +<p>This is <i>theoretical horsepower</i>. To determine the <i>actual</i> horsepower +that can be counted on, in practice, it is customary, with small water +wheels, to figure 25 per cent loss through friction, etc. In this +instance, the actual horsepower would then be 7.2.</p> + + +<p class="center padtop"><i>The Size of the Wheel</i></p> + +<p>Water wheels are not rated by horsepower by manufacturers, because the +same wheel might develop one horsepower or one hundred horsepower, or +even a thousand horsepower,<span class='pagenum'><a name="Page_49" id="Page_49">[Pg 49]</a></span> according to the conditions under which +it is used. With a given supply of water, the head, in feet, +determines the size of wheel necessary. The farther a stream of water +falls, the smaller the pipe necessary to carry a given number of +gallons past a given point in a given time.</p> + +<p>A small wheel, under 10 × 13.5 ft. head, would give the same power +with the above 376 cubic feet of water a minute, as a large wheel +would with 10 × 376 cubic feet, under a 13.5 foot head.</p> + +<p>This is due to the <i>acceleration of gravity</i> on falling bodies. A +rifle bullet shot into the air with a muzzle velocity of 3,000 feet a +second begins to diminish its speed instantly on leaving the muzzle, +and continues to diminish in speed at the fixed rate of 32.16 feet a +second, until it finally comes to a stop, and starts to descend. Then, +again, its speed accelerates at the rate of 32.16 feet a second, until +on striking the earth it has attained the velocity at which it left +the muzzle of the rifle, less loss due to friction.</p> + +<p><span class='pagenum'><a name="Page_50" id="Page_50">[Pg 50]</a></span></p><p>The acceleration of gravity affects falling water in the same manner +as it affects a falling bullet. At any one second, during its course +of fall, it is traveling at a rate 32.16 feet a second in excess of +its speed the previous second.</p> + +<p>In figuring the size wheel necessary under given conditions or to +determine the power of water with a given nozzle opening, it is +necessary to take this into account. The table on page 51 gives +velocity per second of falling water, ignoring the friction of the +pipe, in heads from 5 to 1000 feet.</p> + +<p>The scientific formula from which the table is computed is expressed +as follows, for those of a mathematical turn of mind:</p> + +<p>Velocity (ft. per sec.) = sqrt(2gh); or, velocity is equal to the +square root of the product (g = 32.16,—times head in feet, multiplied +by 2).</p> + + + +<p><span class='pagenum'><a name="Page_51" id="Page_51">[Pg 51]</a></span></p> + +<p class="center"><b>SPOUTING VELOCITY OF WATER, IN FEET PER SECOND, IN HEADS OF FROM 5 TO +1,000 FEET</b></p> + +<table summary="spouting velocity of water" style="width: 30%;"><tbody> +<tr> +<th class="left"><i>Head</i></th> <th class="right"><i>Velocity</i></th></tr> +<tr><td class="tl">5</td> <td class="tr">17.9</td></tr> +<tr><td class="tl">6</td> <td class="tr">19.7</td></tr> +<tr><td class="tl">7</td> <td class="tr">21.2</td></tr> +<tr><td class="tl">8</td> <td class="tr">22.7</td></tr> +<tr><td class="tl">9</td> <td class="tr">24.1</td></tr> +<tr><td class="tl">10</td> <td class="tr">25.4</td></tr> +<tr><td class="tl">11</td> <td class="tr">26.6</td></tr> +<tr><td class="tl">11.5</td> <td class="tr">27.2</td></tr> +<tr><td class="tl">12</td> <td class="tr">27.8</td></tr> +<tr><td class="tl">12.5</td> <td class="tr">28.4</td></tr> +<tr><td class="tl">13</td> <td class="tr">28.9</td></tr> +<tr><td class="tl">13.5</td> <td class="tr">29.5</td></tr> +<tr><td class="tl">14</td> <td class="tr">30.0</td></tr> +<tr><td class="tl">14.5</td> <td class="tr">30.5</td></tr> +<tr><td class="tl">15</td> <td class="tr">31.3</td></tr> +<tr><td class="tl">15.5</td> <td class="tr">31.6</td></tr> +<tr><td class="tl">16</td> <td class="tr">32.1</td></tr> +<tr><td class="tl">16.5</td> <td class="tr">32.6</td></tr> +<tr><td class="tl">17</td> <td class="tr">33.1</td></tr> +<tr><td class="tl">17.5</td> <td class="tr">33.6</td></tr> +<tr><td class="tl">18</td> <td class="tr">34.0</td></tr> +<tr><td class="tl">18.5</td> <td class="tr">34.5</td></tr> +<tr><td class="tl">19</td> <td class="tr">35.0</td></tr> +<tr><td class="tl">19.5</td> <td class="tr">35.4</td></tr> +<tr><td class="tl">20</td> <td class="tr">35.9</td></tr> +<tr><td class="tl">20.5</td> <td class="tr">36.3</td></tr> +<tr><td class="tl">21</td> <td class="tr">36.8</td></tr> +<tr><td class="tl">21.5</td> <td class="tr">37.2</td></tr> +<tr><td class="tl">22</td> <td class="tr">37.6</td></tr> +<tr><td class="tl">22.5</td> <td class="tr">38.1</td></tr> +<tr><td class="tl">23</td> <td class="tr">38.5</td></tr> +<tr><td class="tl">23.5</td> <td class="tr">38.9</td></tr> +<tr><td class="tl">24</td> <td class="tr">39.3</td></tr> +<tr><td class="tl">24.5</td> <td class="tr">39.7</td></tr> +<tr><td class="tl">25</td> <td class="tr">40.1</td></tr> +<tr><td class="tl">26</td> <td class="tr">40.9</td></tr> +<tr><td class="tl">27</td> <td class="tr">41.7</td></tr> +<tr><td class="tl">28</td> <td class="tr">42.5</td></tr> +<tr><td class="tl">29</td> <td class="tr">43.2</td></tr> +<tr><td class="tl">30</td> <td class="tr">43.9</td></tr> +<tr><td class="tl">31</td> <td class="tr">44.7</td></tr> +<tr><td class="tl">32</td> <td class="tr">45.4</td></tr> +<tr><td class="tl">33</td> <td class="tr">46.1</td></tr> +<tr><td class="tl">34</td> <td class="tr">46.7</td></tr> +<tr><td class="tl">35</td> <td class="tr">47.4</td></tr> +<tr><td class="tl">36</td> <td class="tr">48.1</td></tr> +<tr><td class="tl">37</td> <td class="tr">48.8</td></tr> +<tr><td class="tl">38</td> <td class="tr">49.5</td></tr> +<tr><td class="tl">39</td> <td class="tr">50.1</td></tr> +<tr><td class="tl">40</td> <td class="tr">50.7</td></tr> +<tr><td class="tl">41</td> <td class="tr">51.3</td></tr> +<tr><td class="tl">42</td> <td class="tr">52.0</td></tr> +<tr><td class="tl">43</td> <td class="tr">52.6</td></tr> +<tr><td class="tl">44</td> <td class="tr">53.2</td></tr> +<tr><td class="tl">45</td> <td class="tr">53.8</td></tr> +<tr><td class="tl">46</td> <td class="tr">54.4</td></tr> +<tr><td class="tl">47</td> <td class="tr">55.0</td></tr> +<tr><td class="tl">48</td> <td class="tr">55.6</td></tr> +<tr><td class="tl">49</td> <td class="tr">56.2</td></tr> +<tr><td class="tl">50</td> <td class="tr">56.7</td></tr> +<tr><td class="tl">55</td> <td class="tr">59.5</td></tr> +<tr><td class="tl">60</td> <td class="tr">62.1</td></tr> +<tr><td class="tl">65</td> <td class="tr">64.7</td></tr> +<tr><td class="tl">70</td> <td class="tr">67.1</td></tr> +<tr><td class="tl">75</td> <td class="tr">69.5</td></tr> +<tr><td class="tl">80</td> <td class="tr">71.8</td></tr> +<tr><td class="tl">85</td> <td class="tr">74.0</td></tr> +<tr><td class="tl">90</td> <td class="tr">76.1</td></tr> +<tr><td class="tl">95</td> <td class="tr">78.2</td></tr> +<tr><td class="tl">100</td> <td class="tr">80.3</td></tr> +<tr><td class="tl">200</td> <td class="tr">114.0</td></tr> +<tr><td class="tl">300</td> <td class="tr">139.0</td></tr> +<tr><td class="tl">400</td> <td class="tr">160.0</td></tr> +<tr><td class="tl">500</td> <td class="tr">179.0</td></tr> +<tr><td class="tl">1000</td> <td class="tr">254.0</td></tr> +</tbody></table> + +<p><span class='pagenum'><a name="Page_52" id="Page_52">[Pg 52]</a></span></p> + +<p><i>In the above example, we found that 376 cubic feet of water a minute, +under 13.5 feet head, would deliver 7.2 actual horsepower. Question: What size wheel would it be necessary to install under such +conditions?</i></p> + +<p>By referring to the table of velocity above, (or by using the +formula), we find that water under a head of 13.5 feet, has a spouting +velocity of 29.5 feet a second. This means that a solid stream of +water 29.5 feet long would pass through the wheel in one second. <i>What +should be the diameter of such a stream, to make its cubical contents +376 cubic feet a minute or 376/60 = 6.27 cubic feet a second?</i> The +following formula should be used to determine this:</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m52-1.jpg" width="500" height="72" alt="(B) Sq. Inches of wheel = (144 × cu. ft. per second) / (Velocity in ft. per sec.)" title="" /> +</div> + +<p>Substituting values, in the above instance, we have:</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m52-2.jpg" width="500" height="100" alt="Answer: Sq. Inches of wheel = (144 × 6.27 Cu. Ft. Sec.) / (29.5 Velocity in feet.) = 30.6 sq. in." title="" /> +</div> + + +<p>That is, a wheel capable of using 30.6 square inches of water would +meet these conditions.</p> + + +<p><span class='pagenum'><a name="Page_53" id="Page_53">[Pg 53]</a></span></p><p class="center padtop"><i>What Head is Required</i></p> + +<p>Let us attack the problem of water-power in another way. <i>A farmer +wishes to install a water wheel that will deliver 10 horsepower on the +shaft, and he finds his stream delivers 400 cubic feet of water a +minute. How many feet fall is required?</i> Formula:</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m53-1.jpg" width="500" height="74" alt="(C) Head in feet = (33,000 × horsepower required) / (Cu. Ft. per minute × 62.5)" title="" /> +</div> + + +<p>Since a theoretical horsepower is only 75 per cent efficient, he would +require 10 × 4/3 = 13.33 theoretical horsepower of water, in this +instance. Substituting the values of the problem in the formula, we +have:</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m53-2.jpg" width="500" height="57" alt="Answer: Head = (33,000 × 13.33) / (400 × 62.5) = 17.6 feet fall required." title="" /> +</div> + + +<p><i>What capacity of wheel would this prospect (400 cubic feet of water a +minute falling 17.6 feet, and developing 13.33 horsepower) require?</i></p> + +<p>By referring to the table of velocities, we find that the velocity for +17.5 feet head (nearly) is 33.6 feet a second. Four hundred<span class='pagenum'><a name="Page_54" id="Page_54">[Pg 54]</a></span> feet of +water a minute is 400/60 = 6.67 cu. ft. a second. Substituting these +values, in formula (B) then, we have:</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m54-1.jpg" width="500" height="88" alt="Answer: Capacity of wheel = (144 × 6.67) / 33.6 = 28.6 sq. in. of water." title="" /> +</div> + + +<p class="center padtop"><i>Quantity of Water</i></p> + +<p>Let us take still another problem which the prospector may be called +on to solve: <i>A man finds that he can conveniently get a fall of 27 +feet. He desires 20 actual horsepower. What quantity of water will be +necessary, and what capacity wheel?</i></p> + +<p>Twenty actual horsepower will be 20 × 4/3 = 26.67 theoretical +horsepower. Formula:</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m54-2.jpg" width="500" height="56" alt="(D) Cubic feet per minute = (33,000 × Hp. required) / (Head in feet × 62.5)" title="" /> +</div> + + +<p>Substituting values, then, we have:</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m54-3.jpg" width="500" height="83" alt="Cu. Ft. per minute = (33,000 × 26.67) / (27 × 62.5) = 521.5 cubic ft. a minute." title="" /> +</div> + + +<p>A head of 27 feet would give this stream a velocity of 41.7 feet a +second, and, from<span class='pagenum'><a name="Page_55" id="Page_55">[Pg 55]</a></span> formula (B) we find that the capacity of the wheel +should be 30 square inches.</p> + +<p>It is well to remember that the square inches of wheel capacity does +not refer to the size of pipe conveying water from the head to the +wheel, but merely to the actual nozzle capacity provided by the wheel +itself. In small installations of low head, such as above a penstock +at least six times the nozzle capacity should be used, to avoid losing +effective head from friction. Thus, with a nozzle of 30 square inches, +the penstock or pipe should be 180 square inches, or nearly 14 inches +square inside measurement. A larger penstock would be still better.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_56" id="Page_56">[Pg 56]</a></span></p> +<h2><a name="CHAPTER_IV" id="CHAPTER_IV"></a>CHAPTER IV</h2> + +<p class="subhead2">THE WATER WHEEL AND HOW TO INSTALL IT</p> + +<div class="blockquot"><p>Different types of water wheels—The impulse and reaction +wheels—The impulse wheel adapted to high heads and small amount of +water—Pipe lines—Table of resistance in pipes—Advantages and +disadvantages of the impulse wheel—Other forms of impulse +wheels—The reaction turbine, suited to low heads and large +quantity of water—Its advantages and limitations—Developing a +water-power project: the dam; the race; the flume; the penstock; +and the tailrace—Water rights for the farmer.</p></div> + + +<p>In general, there are two types of water wheels, the <i>impulse</i> wheel +and the <i>reaction</i> wheel. Both are called turbines, although the name +belongs, more properly, to the reaction wheel alone.</p> + +<p>Impulse wheels derive their power from the <i>momentum</i> of falling +water. Reaction wheels derive their power from the <i>momentum and +pressure</i> of falling water. The old-fashioned <i>undershot</i>, <i>overshot</i>, +and <i>breast</i> wheels<span class='pagenum'><a name="Page_57" id="Page_57">[Pg 57]</a></span> are familiar to all as examples of impulse +wheels. Water wheels of this class revolve in the air, with the energy +of the water exerted on one face of their buckets. On the other hand, +reaction wheels are enclosed in water-tight cases, either of metal or +of wood, and the buckets are entirely surrounded by water.</p> + +<p>The old-fashioned undershot, overshot, and breast wheels were not very +efficient; they wasted about 75 per cent of the power applied to them. +A modern impulse wheel, on the other hand, operates at an efficiency +of 80 per cent and over. The loss is mainly through friction and +leakage, and cannot be eliminated altogether. The modern reaction +wheel, called the <i>turbine</i>, attains an equal efficiency. Individual +conditions govern the type of wheel to be selected.</p> + + +<p class="center padtop"><i>The Impulse, or Tangential Water Wheel</i></p> + +<p>The modern impulse, or tangential wheel (so called because the driving +stream of water strikes the wheel at a tangent) is best adapted to +situations where the amount of water is<span class='pagenum'><a name="Page_58" id="Page_58">[Pg 58]</a></span> limited, and the head is +large. Thus, a mountain brook supplying only seven cubic feet of water +a minute—a stream less than two-and-a-half inches deep flowing over a +weir with an opening three inches wide—would develop two actual +horsepower, under a head of 200 feet—not an unusual head to be found +in the hill country. Under a head of one thousand feet, a stream +furnishing 352.6 cubic feet of water a minute would develop 534.01 +horsepower at the nozzle.</p> + +<p>Ordinarily these wheels are not used under heads of less than 20 feet. +A wheel of this type, six feet in diameter, would develop six +horsepower, with 188 cubic feet of water a minute and 20-foot head. +The great majority of impulse wheels are used under heads of 100 feet +and over. In this country the greatest head in use is slightly over +2,100 feet, although in Switzerland there is one plant utilizing a +head of over 5,000 feet.</p> + +<div class="figcenter" style="width: 500px;"><a name="i58" id="i58"></a> +<img src="images/i58-1.jpg" width="300" height="393" alt="" title="" /> +<br /> +Runner of Pelton wheel, showing peculiar shape of the buckets +</div> + +<div class="figcenter" style="width: 500px;"> +<img src="images/i58-2.jpg" width="500" height="428" alt="" title="" /> +The Fitz overshoot wheel +</div> + +<div class="figcenter" style="width: 500px;"> +<span class="smcap">Efficient Modern Adaptations of the Archaic Undershot and Overshot +Water Wheels</span> +</div> + +<p>The old-fashioned impulse wheels were inefficient because of the fact +that their buckets were not constructed scientifically, and much of +the force of the water was lost at the moment of impact. The impulse +wheel of to-day, however, has buckets which so completely <span class='pagenum'><a name="Page_59" id="Page_59">[Pg 59]</a></span>absorb the +momentum of water issuing from a nozzle, that the water falls into the +tailrace with practically no velocity. When it is remembered that the +nozzle pressure under a 2,250-foot head is nearly 1,000 pounds to the +square inch, and that water issues from this nozzle with a velocity of +23,000 feet a minute, the scientific precision of this type of bucket +can be appreciated.</p> + +<p>A typical bucket for such a wheel is shaped like an open clam shell, +the central line which cuts the stream of water into halves being +ground to a sharp edge. The curves which absorb the momentum of the +water are figured mathematically and in practice become polished like +mirrors. So great is the eroding action of water, under great +heads—especially when it contains sand or silt—that it is +occasionally necessary to replace these buckets. For this reason the +larger wheels consist merely of a spider of iron or steel, with each<span class='pagenum'><a name="Page_60" id="Page_60">[Pg 60]</a></span> +bucket bolted separately to its circumference, so that it can be +removed and replaced easily. Usually only one nozzle is provided; but +in order to use this wheel under low heads—down to 10 feet—a number +of nozzles are used, sometimes five, where the water supply is +plentiful.</p> + +<p>The wheel is keyed to a horizontal shaft running in babbited bearings, +and this same shaft is used for driving the generator, either by +direct connection, or by means of pulleys and a belt. The wheel may be +mounted on a home-made timber base, or on an iron frame. It takes up +very little room, especially when it is so set that the nozzle can be +mounted under the flooring. The wheel itself is enclosed, above the +floor, in a wooden box, or a casing made of cast or sheet iron, which +should be water-tight.</p> + +<p>Since these wheels are usually operated under great heads, the problem +of regulating their water supply requires special consideration. A +gate is always provided at the upper, or intake end, where the water +pipe leaves the<span class='pagenum'><a name="Page_61" id="Page_61">[Pg 61]</a></span> flume. Since the pressure reaches 1,000 pounds the +square inch and more, there would be danger of bursting the pipe if +the water were suddenly shut off at the nozzle itself. For this reason +it is necessary to use a needle valve, similar to that in an ordinary +garden hose nozzle; and by such a valve the amount of water may be +regulated to a nicety. Where the head is so great that even such a +valve could not be used safely, provision is made to deflect the +nozzle. These wheels have a speed variation amounting to as much as 25 +per cent from no-load to full load, in generating electricity, and +since the speed of the prime mover—the water wheel—is reflected +directly in the voltage or pressure of electricity delivered, the +wheel must be provided with some form of automatic governor. This +consists usually of two centrifugal balls, similar to those used in +governing steam engines; these are connected by means of gears to the +needle valve or the deflector.</p> + +<p>As the demand for farm water-powers in our hill sections becomes more +general, the<span class='pagenum'><a name="Page_62" id="Page_62">[Pg 62]</a></span> tangential type of water wheel will come into common use +for small plants. At present it is most familiar in the great +commercial installations of the Far West, working under enormous +heads. These wheels are to be had in the market ranging in size from +six inches to six feet and over. Wheels ranging in size from six +inches to twenty-four inches are called water motors, and are to be +had in the market, new, for $30 for the smallest size, and $275 for +the largest. Above three feet in diameter, the list prices will run +from $200 for a 3-foot wheel to $800 for a 6-foot wheel. Where one has +a surplus of water, it is possible to install a multiple nozzle wheel, +under heads of from 10 to 100 feet, the cost for 18-inch wheels of +this pattern running from $150 to $180 list, and for 24-inch wheels +from $200 to $250. A 24-inch wheel, with a 10-foot head would give +1.19 horsepower, enough for lighting the home, and using an electric +iron. Under a 100-foot head this same wheel would provide 25.9 +horsepower, to meet the requirements of a bigger-than-average farm +plant.</p> + + +<p><span class='pagenum'><a name="Page_63" id="Page_63">[Pg 63]</a></span></p><p class="center padtop"><i>The Pipe Line</i></p> + +<p>The principal items of cost in installing an impulse wheel are in +connection with the pipe line, and the governor. In small heads, that +is, under 100 feet, the expense of pipe line is low. Frequently, +however, the governor will cost more than the water motor itself, +although cheaper, yet efficient, makes are now being put on the market +to meet this objection. In a later chapter, we will take up in detail +the question of governing the water wheel, and voltage regulation, and +will attempt to show how this expense may be practically eliminated by +the farmer.</p> + +<p>To secure large heads, it is usually necessary to run a pipe line many +hundreds (and in many cases, many thousands) of feet from the flume to +the water wheel. Water flowing through pipes is subject to loss of +head, by friction, and for this reason the larger the pipe the less +the friction loss. Under no circumstances is it recommended to use a +pipe of less than two inches in diameter, even for the smallest water<span class='pagenum'><a name="Page_64" id="Page_64">[Pg 64]</a></span> +motors; and with a two-inch pipe, the run should not exceed 200 feet. +Where heavy-pressure mains, such as those of municipal or commercial +water systems, are available, the problem of both water supply and +head becomes very simple. Merely ascertain the pressure of the water +in the mains <i>when flowing</i>, determine the amount of power required +(as illustrated in a succeeding chapter of this book), and install the +proper water motor with a suitably sized pipe.</p> + +<p>Where one has his own water supply, however, and it is necessary to +lay pipe to secure the requisite fall, the problem is more difficult. +Friction in pipes acts in the same way as cutting down the head a +proportional amount; and by cutting down the head, your water motor +loses power in direct proportion to the number of feet head lost. This +head, obtained by subtracting friction and other losses from the +surveyed head, is called the <i>effective head</i>, and determines the +amount of power delivered at the nozzle.</p> + +<p>The tables on pages 66-67 show the friction<span class='pagenum'><a name="Page_65" id="Page_65">[Pg 65]</a></span> loss in pipes up to 12 +inches in diameter, according to the amount of water, and the length +of pipe.</p> + +<p>In this example it is seen that a 240-foot static head is reduced by +friction to 230.1 feet effective head. By referring to the table we +find the wheel fitting these conditions has a nozzle so small that it +cuts down the rate of flow of water in the big pipe to 4.4 feet a +second, and permits the flow of only 207 cubic feet of water a minute. +The actual horsepower of this tube and nozzle, then, can be figured by +applying formula (A), Chapter III, allowing 80 per cent for the +efficiency of the wheel. Thus:</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m65.jpg" width="500" height="82" alt="Actual horsepower = (207 × 230.1 × 62.5) / 33,000 = 90.21 × .80 = 72.168 Hp." title="" /> +</div> + + + +<p>To calculate what the horsepower of this tube 12 inches in diameter +and 900 feet long, would be without a nozzle, under a head of 240 +feet, introduces a new element of friction losses, which is too +complicated to figure here. Such a condition would not be met<span class='pagenum'><a name="Page_66" id="Page_66">[Pg 66]</a></span> with in +actual practice, in any event. The largest nozzles used, even in the +jumbo plants of the Far West, rarely exceed 10 inches in diameter; and +the pipe conveying water to such a nozzle is upwards of eight feet in +diameter.</p> + + +<p class="subhead2 padtop">PIPE FRICTION TABLES</p> + +<p class="subhead3">INDICATING THE CALCULATED LOSS OF HEAD DUE TO FRICTION IN RIVETED +STEEL PIPE WITH VARIOUS WATER QUANTITIES AND VELOCITIES</p> + +<p class="subhead3">[Courtesy of the Pelton Water Wheel Company]</p> + +<p style="margin-left: 20%;">Heavy-faced figures = Loss of head in feet for each one thousand feet +of pipe.<br /> +Light-faced figures = Water quantity in cubic feet per minute.</p> + + + + + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary=""> +<tr><td align='left'>Pipe<br />Diameter</td><td align='left' colspan="13"> <span class="smcap">Velocity in Feet per Second</span></td></tr> +<tr><td align='left'></td><td align='left'> 2.0</td><td align='left'> 2.2</td><td align='left'> 2.4</td><td align='left'> 2.6</td><td align='left'> 2.8</td><td align='left'> 3.0</td><td align='left'> 3.2</td><td align='left'> 3.4</td><td align='left'> 3.6</td><td align='left'> 3.8</td><td align='left'> 4.0</td><td align='left'> 4.2</td><td align='left'> 4.4</td></tr> +<tr><td align='left'></td><td align='left'><b>17.1</b></td><td align='left'><b>20.0</b></td><td align='left'><b>25.6</b></td><td align='left'><b>28.3</b></td><td align='left'><b>32.0</b></td><td align='left'><b>37.3</b></td><td align='left'><b>40.9</b></td><td align='left'><b>45.8</b></td><td align='left'><b>50.4</b></td><td align='left'><b>56.0</b></td><td align='left'><b>62.3</b></td><td align='left'><b>68.1</b></td><td align='left'><b>74.9</b></td></tr> +<tr><td align='left'>3"</td><td align='left'> 5.9</td><td align='left'> 6.5</td><td align='left'> 7.1</td><td align='left'> 7.7</td><td align='left'> 8.3</td><td align='left'> 8.9</td><td align='left'> 9.4</td><td align='left'> 10.0</td><td align='left'> 10.6</td><td align='left'> 11.2</td><td align='left'> 11.8</td><td align='left'> 12.4</td><td align='left'> 13.0</td></tr> +<tr><td align='left'></td><td align='left'><b>11.0</b></td><td align='left'><b>13.0</b></td><td align='left'><b>15.0</b></td><td align='left'><b>17.3</b></td><td align='left'><b>20.2</b></td><td align='left'><b>23.2</b></td><td align='left'><b>26.2</b></td><td align='left'><b>29.6</b></td><td align='left'><b>33.0</b></td><td align='left'><b>36.5</b></td><td align='left'><b>41.0</b></td><td align='left'><b>45.4</b></td><td align='left'><b>49.2</b></td></tr> +<tr><td align='left'>4"</td><td align='left'> 10.5</td><td align='left'> 11.5</td><td align='left'> 12.6</td><td align='left'> 13.6</td><td align='left'> 14.7</td><td align='left'> 15.7</td><td align='left'> 16.8</td><td align='left'> 17.8</td><td align='left'> 18.8</td><td align='left'> 19.9</td><td align='left'> 21.0</td><td align='left'> 22.0</td><td align='left'> 23.0</td></tr> +<tr><td align='left'></td><td align='left'> <b>7.7</b></td><td align='left'> <b>9.4</b></td><td align='left'><b>11.0</b></td><td align='left'><b>12.9</b></td><td align='left'><b>14.9</b></td><td align='left'><b>16.9</b></td><td align='left'><b>19.5</b></td><td align='left'><b>21.6</b></td><td align='left'><b>24.0</b></td><td align='left'><b>27.0</b></td><td align='left'><b>29.8</b></td><td align='left'><b>32.9</b></td><td align='left'><b>36.0</b></td></tr> +<tr><td align='left'>5"</td><td align='left'> 16.4</td><td align='left'> 18.0</td><td align='left'> 19.6</td><td align='left'> 21.2</td><td align='left'> 22.9</td><td align='left'> 24.5</td><td align='left'> 26.1</td><td align='left'> 27.8</td><td align='left'> 29.5</td><td align='left'> 31.0</td><td align='left'> 32.7</td><td align='left'> 34.3</td><td align='left'> 36.0</td></tr> +<tr><td align='left'></td><td align='left'> <b>6.0</b></td><td align='left'> <b>7.2</b></td><td align='left'> <b>8.6</b></td><td align='left'> <b>9.9</b></td><td align='left'><b>11.7</b></td><td align='left'><b>13.0</b></td><td align='left'><b>14.6</b></td><td align='left'><b>16.6</b></td><td align='left'><b>19.0</b></td><td align='left'><b>21.5</b></td><td align='left'><b>23.4</b></td><td align='left'><b>25.5</b></td><td align='left'><b>27.8</b></td></tr> +<tr><td align='left'>6"</td><td align='left'> 23.5</td><td align='left'> 25.9</td><td align='left'> 28.2</td><td align='left'> 30.6</td><td align='left'> 32.9</td><td align='left'> 35.3</td><td align='left'> 37.7</td><td align='left'> 40.0</td><td align='left'> 42.4</td><td align='left'> 44.7</td><td align='left'> 47.1</td><td align='left'> 49.5</td><td align='left'> 51.8</td></tr> +<tr><td align='left'></td><td align='left'> <b>4.9</b></td><td align='left'> <b>6.9</b></td><td align='left'> <b>7.0</b></td><td align='left'> <b>8.1</b></td><td align='left'> <b>9.3</b></td><td align='left'><b>10.6</b></td><td align='left'><b>12.0</b></td><td align='left'><b>13.6</b></td><td align='left'><b>15.2</b></td><td align='left'><b>17.0</b></td><td align='left'><b>19.0</b></td><td align='left'><b>21.0</b></td><td align='left'><b>23.0</b></td></tr> +<tr><td align='left'>7"</td><td align='left'> 32.0</td><td align='left'> 35.3</td><td align='left'> 38.5</td><td align='left'> 41.7</td><td align='left'> 44.9</td><td align='left'> 48.1</td><td align='left'> 51.3</td><td align='left'> 54.5</td><td align='left'> 57.7</td><td align='left'> 60.9</td><td align='left'> 64.1</td><td align='left'> 67.3</td><td align='left'> 70.5</td></tr> +<tr><td align='left'></td><td align='left'> <b>4.0</b></td><td align='left'> <b>4.9</b></td><td align='left'> <b>6.0</b></td><td align='left'> <b>6.9</b></td><td align='left'> <b>7.8</b></td><td align='left'> <b>9.1</b></td><td align='left'><b>10.0</b></td><td align='left'><b>10.2</b></td><td align='left'><b>13.0</b></td><td align='left'><b>14.4</b></td><td align='left'><b>15.9</b></td><td align='left'><b>17.2</b></td><td align='left'><b>19.2</b></td></tr> +<tr><td align='left'>8"</td><td align='left'> 41.9</td><td align='left'> 46.1</td><td align='left'> 50.2</td><td align='left'> 54.4</td><td align='left'> 58.6</td><td align='left'> 62.8</td><td align='left'> 67.0</td><td align='left'> 71.2</td><td align='left'> 75.4</td><td align='left'> 79.6</td><td align='left'> 83.7</td><td align='left'> 87.9</td><td align='left'> 92.1</td></tr> +<tr><td align='left'></td><td align='left'> <b>3.4</b></td><td align='left'> <b>4.2</b></td><td align='left'> <b>5.1</b></td><td align='left'> <b>5.9</b></td><td align='left'> <b>6.7</b></td><td align='left'> <b>7.7</b></td><td align='left'> <b>8.9</b></td><td align='left'> <b>9.8</b></td><td align='left'><b>11.0</b></td><td align='left'><b>12.2</b></td><td align='left'><b>13.8</b></td><td align='left'><b>15.0</b></td><td align='left'><b>16.0</b></td></tr> +<tr><td align='left'>9"</td><td align='left'> 53.0</td><td align='left'> 58.3</td><td align='left'> 63.6</td><td align='left'> 68.9</td><td align='left'> 74.2</td><td align='left'> 79.5</td><td align='left'> 84.8</td><td align='left'> 90.1</td><td align='left'> 95.4</td><td align='left'>101</td><td align='left'>106</td><td align='left'>111</td><td align='left'>116</td></tr> +<tr><td align='left'></td><td align='left'> <b>2.9</b></td><td align='left'> <b>3.7</b></td><td align='left'> <b>4.4</b></td><td align='left'> <b>5.1</b></td><td align='left'> <b>5.9</b></td><td align='left'> <b>6.7</b></td><td align='left'> <b>7.5</b></td><td align='left'> <b>8.6</b></td><td align='left'> <b>9.5</b></td><td align='left'><b>10.6</b></td><td align='left'><b>12.1</b></td><td align='left'><b>13.1</b></td><td align='left'><b>14.1</b></td></tr> +<tr><td align='left'>10"</td><td align='left'> 65.4</td><td align='left'> 72.0</td><td align='left'> 78.5</td><td align='left'> 85.1</td><td align='left'> 91.6</td><td align='left'> 98.2</td><td align='left'>105</td><td align='left'>111</td><td align='left'>118</td><td align='left'>124</td><td align='left'>131</td><td align='left'>137</td><td align='left'>144</td></tr> +<tr><td align='left'></td><td align='left'> <b>2.6</b></td><td align='left'> <b>3.2</b></td><td align='left'> <b>3.8</b></td><td align='left'> <b>4.4</b></td><td align='left'> <b>5.1</b></td><td align='left'> <b>5.9</b></td><td align='left'> <b>6.6</b></td><td align='left'> <b>7.5</b></td><td align='left'> <b>8.4</b></td><td align='left'> <b>9.5</b></td><td align='left'><b>10.3</b></td><td align='left'><b>10.1</b></td><td align='left'><b>12.5</b></td></tr> +<tr><td align='left'>11"</td><td align='left'> 79</td><td align='left'> 87</td><td align='left'> 95</td><td align='left'>103</td><td align='left'>111</td><td align='left'>119</td><td align='left'>127</td><td align='left'>134</td><td align='left'>142</td><td align='left'>150</td><td align='left'>158</td><td align='left'>166</td><td align='left'>174</td></tr> +<tr><td align='left'></td><td align='left'> <b>2.36</b></td><td align='left'> <b>2.9</b></td><td align='left'> <b>3.4</b></td><td align='left'> <b>3.9</b></td><td align='left'> <b>4.5</b></td><td align='left'> <b>5.2</b></td><td align='left'> <b>5.9</b></td><td align='left'> <b>6.7</b></td><td align='left'> <b>7.5</b></td><td align='left'> <b>8.5</b></td><td align='left'> <b>9.4</b></td><td align='left'><b>10.0</b></td><td align='left'><b>11.0</b></td></tr> +<tr><td align='left'>12"</td><td align='left'>94</td><td align='left'>103</td><td align='left'>113</td><td align='left'>122</td><td align='left'>132</td><td align='left'>141</td><td align='left'>151</td><td align='left'>160</td><td align='left'>169</td><td align='left'>179</td><td align='left'>188</td><td align='left'>198</td><td align='left'>207</td></tr> +</table> +</div> + + +<p><span class='pagenum'><a name="Page_67" id="Page_67">[Pg 67]</a></span></p> + + + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary=""> +<tr><td align='left'>Pipe<br />Diameter</td><td align='left' colspan="12"> <span class="smcap">Velocity in Feet per Second</span></td></tr> +<tr><td align='left'></td><td align='left'> 4.6</td><td align='left'> 4.8</td><td align='left'> 5.0</td><td align='left'> 5.2</td><td align='left'> 5.4</td><td align='left'> 5.6</td><td align='left'> 5.8</td><td align='left'> 6.0</td><td align='left'> 7.0</td><td align='left'> 8.0</td><td align='left'> 9.0</td><td align='left'> 10.0</td></tr> +<tr><td align='left'></td><td align='left'><b>78.1</b></td><td align='left'><b>82.0</b></td><td align='left'><b>89.5</b></td><td align='left'><b>98.9</b></td><td align='left'><b>105.0</b></td><td align='left'><b>113.2</b></td><td align='left'><b>120.8</b></td><td align='left'><b>130.0</b></td><td align='left'><b>162.8</b></td><td align='left'><b>216.0</b></td><td align='left'><b>270.</b></td><td align='left'><b>323.</b></td></tr> +<tr><td align='left'> 3"</td><td align='left'> 13.6</td><td align='left'> 14.2</td><td align='left'> 14.8</td><td align='left'> 15.3</td><td align='left'> 15.9</td><td align='left'> 16.5</td><td align='left'> 17.1</td><td align='left'> 17.7</td><td align='left'> 20.6</td><td align='left'> 23.5</td><td align='left'> 26.5</td><td align='left'> 29.5</td></tr> +<tr><td align='left'></td><td align='left'><b>52.3</b></td><td align='left'><b>57.0</b></td><td align='left'><b>61.5</b></td><td align='left'><b>68.0</b></td><td align='left'> <b>72.5</b></td><td align='left'> <b>78.2</b></td><td align='left'> <b>83.1</b></td><td align='left'> <b>89.5</b></td><td align='left'><b>121.</b></td><td align='left'><b>155.</b></td><td align='left'><b>198.</b></td><td align='left'><b>242.</b></td></tr> +<tr><td align='left'> 4"</td><td align='left'> 24.1</td><td align='left'> 25.1</td><td align='left'> 26.2</td><td align='left'> 27.2</td><td align='left'> 28.3</td><td align='left'> 29.3</td><td align='left'> 30.4</td><td align='left'> 31.5</td><td align='left'> 36.6</td><td align='left'> 41.9</td><td align='left'> 47.2</td><td align='left'> 52.4</td></tr> +<tr><td align='left'></td><td align='left'><b>39.2</b></td><td align='left'><b>42.3</b></td><td align='left'><b>46.0</b></td><td align='left'><b>49.8</b></td><td align='left'> <b>53.5</b></td><td align='left'> <b>58.0</b></td><td align='left'> <b>62.0</b></td><td align='left'> <b>67.0</b></td><td align='left'> <b>89.</b></td><td align='left'><b>118.</b></td><td align='left'><b>148.</b></td><td align='left'><b>182.</b></td></tr> +<tr><td align='left'> 5"</td><td align='left'> 37.6</td><td align='left'> 39.2</td><td align='left'> 40.9</td><td align='left'> 42.5</td><td align='left'> 44.1</td><td align='left'> 45.8</td><td align='left'> 47.5</td><td align='left'> 49.1</td><td align='left'> 57.1</td><td align='left'> 65.4</td><td align='left'> 73.7</td><td align='left'> 82.0</td></tr> +<tr><td align='left'></td><td align='left'><b>30.6</b></td><td align='left'><b>33.1</b></td><td align='left'><b>35.6</b></td><td align='left'><b>39.0</b></td><td align='left'> <b>41.6</b></td><td align='left'> <b>44.6</b></td><td align='left'> <b>48.0</b></td><td align='left'> <b>51.6</b></td><td align='left'> <b>69.0</b></td><td align='left'> <b>89.0</b></td><td align='left'><b>114.</b></td><td align='left'><b>140.</b></td></tr> +<tr><td align='left'> 6"</td><td align='left'> 54.1</td><td align='left'> 56.5</td><td align='left'> 58.9</td><td align='left'> 61.2</td><td align='left'> 63.6</td><td align='left'> 65.9</td><td align='left'> 68.3</td><td align='left'> 70.7</td><td align='left'> 82.4</td><td align='left'> 94.3</td><td align='left'> 106</td><td align='left'> 118</td></tr> +<tr><td align='left'></td><td align='left'><b>25.1</b></td><td align='left'><b>27.3</b></td><td align='left'><b>29.5</b></td><td align='left'><b>32.0</b></td><td align='left'> <b>34.5</b></td><td align='left'> <b>37.1</b></td><td align='left'> <b>40.0</b></td><td align='left'> <b>43.0</b></td><td align='left'> <b>58.0</b></td><td align='left'> <b>75.0</b></td><td align='left'> <b>95.0</b></td><td align='left'><b>116.</b></td></tr> +<tr><td align='left'> 7"</td><td align='left'> 73.7</td><td align='left'> 76.9</td><td align='left'> 80.2</td><td align='left'> 83.3</td><td align='left'> 86.6</td><td align='left'> 89.8</td><td align='left'> 93.0</td><td align='left'> 96.2</td><td align='left'> 112</td><td align='left'> 128</td><td align='left'> 145</td><td align='left'> 161</td></tr> +<tr><td align='left'></td><td align='left'><b>20.0</b></td><td align='left'><b>22.5</b></td><td align='left'><b>24.9</b></td><td align='left'><b>27.0</b></td><td align='left'> <b>28.8</b></td><td align='left'> <b>30.6</b></td><td align='left'> <b>32.8</b></td><td align='left'> <b>35.5</b></td><td align='left'> <b>47.5</b></td><td align='left'> <b>61.2</b></td><td align='left'> <b>78.6</b></td><td align='left'> <b>95.1</b></td></tr> +<tr><td align='left'> 8"</td><td align='left'> 96.3</td><td align='left'>101</td><td align='left'>105</td><td align='left'>109</td><td align='left'> 113</td><td align='left'> 117</td><td align='left'> 121</td><td align='left'> 125</td><td align='left'> 146</td><td align='left'> 168</td><td align='left'> 189</td><td align='left'> 210</td></tr> +<tr><td align='left'></td><td align='left'><b>17.1</b></td><td align='left'><b>19.2</b></td><td align='left'><b>21.0</b></td><td align='left'><b>22.9</b></td><td align='left'> <b>24.6</b></td><td align='left'> <b>26.2</b></td><td align='left'> <b>28.0</b></td><td align='left'> <b>30.1</b></td><td align='left'> <b>40.1</b></td><td align='left'> <b>52.1</b></td><td align='left'> <b>66.6</b></td><td align='left'> <b>82.0</b></td></tr> +<tr><td align='left'> 9"</td><td align='left'>122</td><td align='left'>127</td><td align='left'>132</td><td align='left'>138</td><td align='left'> 143</td><td align='left'> 148</td><td align='left'> 154</td><td align='left'> 159</td><td align='left'> 185</td><td align='left'> 212</td><td align='left'> 238</td><td align='left'> 265</td></tr> +<tr><td align='left'></td><td align='left'><b>14.8</b></td><td align='left'><b>16.7</b></td><td align='left'><b>17.9</b></td><td align='left'><b>19.9</b></td><td align='left'> <b>21.0</b></td><td align='left'> <b>22.7</b></td><td align='left'> <b>24.3</b></td><td align='left'> <b>25.9</b></td><td align='left'> <b>34.8</b></td><td align='left'> <b>45.9</b></td><td align='left'> <b>58.0</b></td><td align='left'> <b>70.1</b></td></tr> +<tr><td align='left'> 10"</td><td align='left'>150</td><td align='left'>157</td><td align='left'>163</td><td align='left'>170</td><td align='left'> 177</td><td align='left'> 183</td><td align='left'> 190</td><td align='left'> 196</td><td align='left'> 229</td><td align='left'> 261</td><td align='left'> 295</td><td align='left'> 327</td></tr> +<tr><td align='left'></td><td align='left'><b>13.0</b></td><td align='left'><b>14.7</b></td><td align='left'><b>15.9</b></td><td align='left'><b>17.1</b></td><td align='left'> <b>18.2</b></td><td align='left'> <b>20.1</b></td><td align='left'> <b>21.3</b></td><td align='left'> <b>22.6</b></td><td align='left'> <b>30.7</b></td><td align='left'> <b>40.0</b></td><td align='left'> <b>50.8</b></td><td align='left'> <b>62.0</b></td></tr> +<tr><td align='left'> 11"</td><td align='left'>182</td><td align='left'>190</td><td align='left'>198</td><td align='left'>206</td><td align='left'> 214</td><td align='left'> 222</td><td align='left'> 229</td><td align='left'> 237</td><td align='left'> 277</td><td align='left'> 316</td><td align='left'> 356</td><td align='left'> 396</td></tr> +<tr><td align='left'></td><td align='left'><b>11.6</b></td><td align='left'><b>13.0</b></td><td align='left'><b>14.0</b></td><td align='left'><b>15.1</b></td><td align='left'> <b>16.1</b></td><td align='left'> <b>17.8</b></td><td align='left'> <b>19.1</b></td><td align='left'> <b>20.2</b></td><td align='left'> <b>27.1</b></td><td align='left'> <b>35.9</b></td><td align='left'> <b>45.4</b></td><td align='left'> <b>55.9</b></td></tr> +<tr><td align='left'> 12"</td><td align='left'>217</td><td align='left'>226</td><td align='left'>235</td><td align='left'>245</td><td align='left'> 254</td><td align='left'> 264</td><td align='left'> 273</td><td align='left'> 283</td><td align='left'> 330</td><td align='left'> 377</td><td align='left'> 425</td><td align='left'> 472</td></tr> +</table></div> + +<p class="subhead3">EXAMPLE</p> + +<div class="blockquot"> +<p>Assume the surveyed head as 240 feet, the water quantity as 207 cubic +feet per minute and a pipe line 12 inches in diameter 900 feet long. +To ascertain the friction loss, refer to column of pipe diameter and +follow across the column for 12 inches diameter to the quantity, 207 +cubic feet per minute. The heavy-faced figures above 207 indicate that +the loss per 1000 feet of pipe length is 11 feet. Therefore, since the +pipe in the example is 900 feet long, the loss will be +11.' × 900/1000 or 9.9 feet, and the effective head will be 240' - 9.9' += 230.1'</p> +</div> + +<p><span class='pagenum'><a name="Page_68" id="Page_68">[Pg 68]</a></span></p> + +<p class="padtop">Steel tubing for supply pipes, from 3 to 12 inches in diameter is +listed at from 20 cents to $1.50 a foot, according to the diameter and +thickness of the material. Discounts on these prices will vary from 25 +to 50 per cent. The farmer can cut down the cost of this pipe by +conveying his supply water from its natural source to a pond, by means +of an open race, or a wooden flume. An ingenious mechanic can even +construct his own pipe out of wood, though figuring labor and +materials, it is doubtful if anything would be saved over a riveted +steel pipe, purchased at the regular price. This pipe, leading from +the pond, or forebay, to the water wheel, should be kept as short as +possible; at the same time, the fall should not be too sharp. An angle +of 30° will be found very satisfactory, <span class='pagenum'><a name="Page_69" id="Page_69">[Pg 69]</a></span>although pipe is frequently +laid at angles up to 50°.</p> + + +<p class="center padtop"><i>Other Types of Impulse Wheels</i></p> + +<p>In recent years more efficient forms of the old-fashioned overshoot, +pitch-back breast, and undershoot wheels have been developed, by +substituting steel or other metal for wood, and altering the shape of +the buckets to make better use of the power of falling water.</p> + +<p>In some forms of overshoot wheels, an efficiency of over 90 per cent +is claimed by manufacturers; and this type offers the additional +advantage of utilizing small quantities of water, as well as being +efficient under varying quantities of water. They utilize the falling +weight of water, although by giving the water momentum at the point of +delivery, by means of the proper fall, impulse too is utilized in some +measure. The modern steel overshoot wheel receives water in its +buckets from a spout set a few degrees back of dead center; and its +buckets are so shaped that the water is retained a full +half-revolution <span class='pagenum'><a name="Page_70" id="Page_70">[Pg 70]</a></span>of the wheel. The old-style overshoot wheel was +inefficient principally because the buckets began emptying themselves +at the end of a quarter-revolution. Another advantage claimed for +these wheels over the old style is that, being made of thin metal, +their buckets attain the temperature of the water itself, thus +reducing the danger of freezing to a minimum. They are manufactured in +sizes from 6 feet in diameter to upwards of fifty feet; and with +buckets of from 6 inches to 10 feet in width. In practice it is usual +to deliver water to the buckets by means of a trough or pipe, through +a suitable spout and gate, at a point two feet above the crown of the +wheel. For this reason, the diameter of the wheel corresponds very +closely to the head in feet.</p> + + +<p class="center padtop"><i>The Reaction Turbine</i></p> + +<p>The reaction turbine is best adapted to low heads, with a large supply +of water. It is not advisable, under ordinary circumstances, to use it +under heads exceeding 100 feet, as<span class='pagenum'><a name="Page_71" id="Page_71">[Pg 71]</a></span> its speed is then excessive. It +may be used under falls as low as two feet. Five thousand cubic feet +of water a minute would give approximately 14 actual horsepower under +such a head. A sluggish creek that flows in large volume could thus be +utilized for power with the reaction turbine, whereas it would be +useless with an impulse wheel. Falls of from five to fifteen feet are +to be found on thousands of farm streams, and the reaction turbine is +admirably adapted to them.</p> + +<p>Reaction turbines consist of an iron "runner" which is in effect a +rotary fan, the pressure and momentum of the column of water pressing +on the slanted blades giving it motion and power. These wheels are +manufactured in a great variety of forms and sizes; and are to be +purchased either as the runner (set in bearings) alone, or as a runner +enclosed in an iron case. In case the runner alone is purchased, the +owner must enclose it, either with iron or wood. They vary in price +according to size, and the means by which the flow of water is +controlled. A simple 12-inch reaction<span class='pagenum'><a name="Page_72" id="Page_72">[Pg 72]</a></span> turbine wheel, such as would be +suitable for many power plants can be had for $75. A twelve-inch +wheel, using 18 or 20 square inches of water, would generate about +7½ horsepower under a 20-foot head, with 268 cubic feet of water a +minute. Under a 30-foot head, and with 330 cubic feet of water such a +wheel will give 14 horsepower. A 36-inch wheel, under a 5-foot head, +would use 2,000 cubic feet of water, and give 14 horsepower. Under a +30-foot head, this same wheel, using 4,900 cubic feet of water a +minute, would develop over 200 horsepower. If the farmer is confronted +by the situation of a great deal of water and small head, a large +wheel would be necessary. Thus he could secure 35 horsepower with only +a 3-foot head, providing his water supply is equal to the draft of +8,300 cubic feet a minute.</p> + +<p><span class='pagenum'><a name="Page_73" id="Page_73">[Pg 73]</a></span></p> + + +<div class="figcenter" style="width: 400px;"> +<img src="images/i73.jpg" width="400" height="590" alt="" title="" /> +A typical vertical turbine +</div> + +<p>From these sample figures, it will be seen +that the reaction turbine will meet the requirements of widely varying +conditions up to, say a head of 100 feet. The farmer prospector should +measure first the quantity of water to be depended on, and then the +number of feet fall to be had. <span class='pagenum'><a name="Page_74" id="Page_74">[Pg 74]</a></span>The higher the fall, with certain +limits, the smaller the expense of installation, and the less water +required. When he has determined <i>quantity</i> and <i>head</i>, the catalogue +of a reputable manufacturer will supply him with what information is +necessary to decide on the style and size wheel he should install. In +the older settled communities, especially in New England, a farmer +should be able to pick up a second-hand turbine, at half the price +asked for a new one; and since these wheels do not depreciate rapidly, +it would serve his purpose as well, in most cases, as a new one.</p> + + +<p>Reaction turbines may be either horizontal or vertical. If they are +vertical, it is necessary to connect them to the main shaft by means +of a set of bevel gears. These gears should be substantially large, +and if the teeth are of hard wood (set in such a manner that they can +be replaced when worn) they will be found more satisfactory than if of +cast or cut metal.</p> + +<p><span class='pagenum'><a name="Page_75" id="Page_75">[Pg 75]</a></span></p> + +<div class="figcenter" style="width: 682px;"> +<img src="images/i75.jpg" width="682" height="200" alt="" title="" /> +Two wheels on a horizontal shaft<br /> +(<i>Courtesy of the C. P. Bradway Company, West Stafford, Conn.</i>) +</div> + + +<p>The horizontal turbine is keyed to its shaft, like the impulse wheel, +so that the wheel shaft itself is used for driving, without gears or a +quarter-turn belt. (The latter is to be avoided, wherever possible.) +There are many forms of horizontal turbines; they are to be had of the +duplex type, that is, two wheels on one shaft. These are arranged so +that either wheel may be run separately, or both together, thus +permitting one to take advantage of the seasonal fluctuation in water +supply. A convenient form of these wheels includes draft tubes, by +which the wheel may be set several feet above the tailrace, and the +advantage of this additional fall still be preserved. In this case the +draft tube must be airtight so as to form suction, when<span class='pagenum'><a name="Page_76" id="Page_76">[Pg 76]</a></span> filled with +escaping water, and should be proportioned to the size of the wheel. +Theoretically these draft tubes might be 34 feet long, but in practice +it has been found that they should not exceed 10 or 12 feet under +ordinary circumstances. They permit the wheel to be installed on the +main floor of the power station, with the escape below, instead of +being set just above the tailrace level itself, as is the case when +draft tubes are not used.</p> + +<p>Reaction turbines when working under a variable load require water +governors (like impulse wheels) although where the supply of water is +large, and the proportion of power between water wheel and dynamo is +liberal—say two to one, or more—this necessity is greatly reduced. +Reaction wheels as a rule govern themselves better than impulse +wheels, due both to the fact that they use more water, and that they +operate in a small airtight case. The centrifugal ball governor is the +type usually used with reaction wheels as well as with impulse wheels. +This subject will be discussed more fully later.</p> + + +<p><span class='pagenum'><a name="Page_77" id="Page_77">[Pg 77]</a></span></p><p class="center padtop"><i>Installing a Power Plant</i></p> + +<p>In developing a power prospect, the dam itself is usually not the site +of the power plant. In fact, because of danger from flood water and +ice, it is better to locate it in a more protected spot, leading the +water to the wheel by means of a race and flume.</p> + +<div class="figcenter" style="width: 500px;"> +<a href="images/d78-big.jpg"><img src="images/d78-small.jpg" width="500" height="409" alt="" title="" /></a> +Bird's-eye view of a developed water-power plant +</div> + + +<p>A typical crib dam, filled with stone, is shown in section in the +diagram, and the half-tone illustration shows such a dam in course of +construction. The first bed of timbers should be laid on hard-pan or<span class='pagenum'><a name="Page_78" id="Page_78">[Pg 78]</a></span> +solid rock in the bed of the stream parallel to its flow. The second +course, across the stream, is then begun, being spiked home by means +of rods cut to length and sharpened by the local blacksmith, from +¾-inch Norway iron. Hemlock logs are suitable for building the crib; +and as the timbers are finally laid, it should be filled in and made +solid with boulders. This filling in should proceed section by +section, as the planking goes forward, otherwise there will be no +escape for the water of the stream, until it rises and spills over +the top timbers. The planking should be of two-inch<span class='pagenum'><a name="Page_79" id="Page_79">[Pg 79]</a></span> chestnut, spiked +home with 60 penny wire spikes. When the last section of the crib is +filled with boulders and the water rises, the remaining planks may be +spiked home with the aid of an iron pipe in which to drive the spike +by means of a plunger of iron long enough to reach above the level of +the water. When the planking is completed, the dam should be well +gravelled, to within a foot or two of its crest. Such dams are +substantial, easily made with the aid of unskilled labor, and the +materials are to be had on the average farm with the exception of the +hardware.</p> + +<div class="figcenter" style="width: 500px;"> +<a href="images/d79-big.jpg"><img src="images/d79-small.jpg" width="500" height="202" alt="" title="" /></a> +Cross-section of a rock and timber dam +</div> + + +<p>This dam forms a pond from which the race<span class='pagenum'><a name="Page_80" id="Page_80">[Pg 80]</a></span> draws its supply of water +for the wheel. It also serves as a spillway over which the surplus +water escapes. The race should enter the pond at some convenient +point, and should be protected at or near its point of entrance by a +bulkhead containing a gate, so that the supply of water may be cut off +from the race and wheel readily. The lay of the land will determine +the length and course of the race. The object of the race is to secure +the required head by carrying a portion of the available water to a +point where it can escape, by a fall of say 30° to the tailrace. It +may be feasible to carry the race in a line almost at right angles to +the stream itself, or, again, it may be necessary to parallel the +stream. If the lay of the land is favorable, the race may be dug to a +distance of a rod or so inshore, and then be permitted to cut its own +course along the bank, preventing the water escaping back to the river +or brook before the site of the power plant is reached, by building +suitable retaining embankments. The race should be of ample size for +conveying the water required<span class='pagenum'><a name="Page_81" id="Page_81">[Pg 81]</a></span> without too much friction. It should end +in a flume constructed stoutly of timbers. It is from this flume that +the penstock draws water for the wheel. When the wheel gate is closed +the water in the mill pond behind the dam, and in the flume itself +should maintain an approximate level. Any surplus flow is permitted to +escape over flushboards in the flume; these same flushboards maintain +a constant head when the wheel is in operation by carrying off what +little surplus water the race delivers from the pond.</p> + +<div class="figleft" style="width: 400px;"> +<a href="images/d81-big.jpg"><img src="images/d81-small.jpg" width="400" height="493" alt="" title="" /></a> +Detail of bulkhead gate +</div> + +<p>At some point in the race or flume, the flow should be protected from +leaves and other trash by means of a rack. This rack is best made of +¼ or<span class='pagenum'><a name="Page_82" id="Page_82">[Pg 82]</a></span> ½-inch battens from 1½ to 3 inches in width, bolted +together on their flat faces and separated a distance equal to the +thickness of the battens by means of iron washers. This rack will +accumulate leaves and trash, varying with the time of year and should +be kept clean, so as not to cut down the supply of water needed by the +wheel.</p> + +<p>The penstock, or pipe conveying water from the flume to the wheel, +should be constructed of liberal size, and substantially, of two-inch +chestnut planking, with joints caulked with oakum, and the whole well +bound together to resist the pressure of the water. Means should be +provided near the bottom for an opening through which to remove any +obstructions that may by accident pass by the rack. Many wheels have +plates provided in their cases for this purpose.</p> + +<p>The tailrace should be provided with enough fall to carry the escaping +water back to the main stream, without backing up on the wheel itself +and thus cutting down the head.</p> + +<p>It is impossible to make any estimates of the<span class='pagenum'><a name="Page_83" id="Page_83">[Pg 83]</a></span> cost of such a +water-power plant. The labor required will in most instances be +supplied by the farmer himself, his sons, and his help, during times +when farm operations are slack.</p> + + +<p class="center padtop"><i>Water Rights of the Farmer</i></p> + +<p>The farmer owns the bed of every stream not navigable, lying within +the boundary lines of the farm; and his right to divert and make use +of the water of such streams is determined in most states by common +law. In the dry-land states where water is scarce and is valuable for +irrigation, a special set of statutes has sprung up with the +development of irrigation in this country.</p> + +<p>A stream on the farm is either public or private; its being navigable +or "floatable" (suitable for floating logs) determining which. Water +rights are termed in law "riparian" rights, and land is riparian only +when water flows over it or along its borders.</p> + +<p>Green (Law for the American Farmer) says:</p> + +<p>"Water is the common and equal property of every one through whose +land it flows,<span class='pagenum'><a name="Page_84" id="Page_84">[Pg 84]</a></span> and the right of each land-owner to use and consume it +without destroying, or unreasonably impairing the rights of others, is +the same. An owner of land bordering on a running stream has the right +to have its waters flow naturally, and none can lawfully divert them +without his consent. Each riparian proprietor has an equal right with +all the others to have the stream flow in its natural way without +substantial reduction in volume, or deterioration in quality, subject +to a proper and reasonable use of its waters for domestic, +agricultural and manufacturing purposes, and he is entitled to use it +himself for such purposes, but in doing so must not substantially +injure others. In addition to the right of drawing water for the +purposes just mentioned, a riparian proprietor, if he duly regards the +rights of others, and does not unreasonably deplete the supply, has +also the right to take the water for some other proper uses."</p> + +<p>Thus, the farmer who seeks to develop water-power from a stream +flowing across his own<span class='pagenum'><a name="Page_85" id="Page_85">[Pg 85]</a></span> land, has the right to divert such a stream +from its natural channel—providing it is not a navigable or floatable +stream—but in so doing, he must return it to its own channel for +lower riparian owners. The generation of water-power does not pollute +the water, nor does it diminish the water in quantity, therefore the +farmer is infringing on no other owner's rights in using the water for +such a purpose.</p> + +<p>When a stream is a dividing line between two farms, as is frequently +the case, each proprietor owns to the middle of the stream and +controls its banks. Therefore to erect a dam across such a private +stream and divert all or a part of the water for power purposes, +requires the consent of the neighboring owner. The owner of the dam is +responsible for damage due to flooding, to upstream riparian owners.</p> + + +<p><span class='pagenum'><a name="Page_86" id="Page_86">[Pg 86]</a></span></p> + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_87" id="Page_87">[Pg 87]</a></span></p> +<h2><a name="PART_II" id="PART_II"></a>PART II</h2> + +<p class="subhead1">ELECTRICITY</p> + + +<p><span class='pagenum'><a name="Page_88" id="Page_88">[Pg 88]</a></span></p> + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_89" id="Page_89">[Pg 89]</a></span></p> +<h2><a name="CHAPTER_V" id="CHAPTER_V"></a>CHAPTER V</h2> + +<p class="subhead2">THE DYNAMO; WHAT IT DOES, AND HOW</p> + +<div class="blockquot"><p>Electricity compared to the heat and light of the Sun—The simple +dynamo—The amount of electric energy a dynamo will generate—The +modern dynamo—Measuring power in terms of electricity—The +volt—The ampere—The ohm—The watt and the kilowatt—Ohm's Law of +the electric circuit, and some examples of its application—Direct +current, and alternating current—Three types of direct-current +dynamos: series, shunt, and compound.</p></div> + + +<p>What a farmer really does in generating electricity from water that +would otherwise run to waste in his brook, is to install a private Sun +of his own—which is on duty not merely in daylight, but twenty-four +hours a day; a private Sun which is under such simple control that it +shines or provides heat and power, when and where wanted, simply by +touching a button.</p> + +<p>This is not a mere fanciful statement. When you come to look into it +you find that<span class='pagenum'><a name="Page_90" id="Page_90">[Pg 90]</a></span> electricity actually is the life-giving power of the +Sun's rays, so transformed that it can be handily conveyed from place +to place by means of wires, and controlled by mechanical devices as +simple as the spigot that drains a cask.</p> + +<p>Nature has the habit of traveling in circles. Sometimes these circles +are so big that the part of them we see looks like a straight line, +but it is not. Even parallel lines, according to the mathematicians, +"meet in infinity." Take the instance of the water wheel which the +farmer has installed under the fall of his brook. The power which +turns the wheel has the strength of many horses. It is there in a +handy place for use, because the Sun brought it there. The Sun, by its +heat, lifted the water from sea-level, to the pond where we find +it—and we cannot get any more power out of this water by means of a +turbine using its pressure and momentum in falling, than the Sun +itself expended in raising the water against the force of gravity.</p> + +<p>Once we have installed the wheel to change the energy of falling water +into mechanical<span class='pagenum'><a name="Page_91" id="Page_91">[Pg 91]</a></span> power, the task of the dynamo is to turn this +mechanical power into another mode of motion—electricity. And the +task of electricity is to change this mode of motion back into the +original heat and light of the Sun—which started the circle in the +beginning.</p> + +<p>Astronomers refer to the Sun as "he" and "him" and they spell his name +with a capital letter, to show that he occupies the center of our +small neighborhood of the universe at all times.</p> + + +<p class="center padtop"><i>Magnets and Magnetism</i></p> + +<p>The dynamo is a mechanical engine, like the steam engine, the water +turbine or the gas engine; and it converts the mechanical motion of +the driven wheel into electrical motion, with the aid of a magnet. +Many scientists say that the full circle of energy that keeps the +world spinning, grows crops, and paints the sky with the Aurora +Borealis, begins and ends with magnetism—that the sun's rays are +magnetic rays. Magnetism is the force that keeps the compass needle +pointing north<span class='pagenum'><a name="Page_92" id="Page_92">[Pg 92]</a></span> and south. Take a steel rod and hold it along the +north and south line, slightly inclined towards the earth, and strike +it a sharp blow with a hammer, and it becomes a magnet—feeble, it is +true, but still a magnet.</p> + +<p>Take a wire connected with a common dry battery and hold a compass +needle under it and the needle will immediately turn around and point +directly across the wire, showing that the wire possesses magnetism +encircling it in invisible lines, stronger than the magnetism of the +earth.</p> + +<div class="figcenter" style="width: 765px;"><a name="i92" id="i92"></a> +<img src="images/i92.jpg" width="765" height="400" alt="" title="" /> +A direct-current dynamo or motor, showing details of construction<br /> + +(<i>Courtesy of the Crocker-Wheeler Company</i>) +</div> + +<p>Insulate this wire by covering it with cotton thread, and wind it +closely on a spool. Connect the two loose ends to a dry battery, and +you will find that you have multiplied the magnetic strength of a +single loop of wire by the number of turns on the spool—concentrated +all the magnetism of the length of that wire into a small space. Put +an iron core in the middle of this spool and the magnet seems still +more powerful. Lines of force which otherwise would escape in great +circles into space, are now concentrated in the iron. The iron core +is a magnet. Shut off the current from the battery and the iron is +still a magnet—weak, true, but it will always retain a<span class='pagenum'><a name="Page_93" id="Page_93">[Pg 93]</a></span> small portion +of its magnetism. Soft iron retains very little of its magnetism. Hard +steel retains a great deal, and for this reason steel is used for +permanent magnets, of the horseshoe type so familiar.</p> + + +<p class="center padtop"><i>A Simple Dynamo</i></p> + +<p>A dynamo consists, first, of a number of such magnets, wound with +insulated wire. Their iron cores point towards the center of a circle +like the spokes of a wheel; and their curved inner faces form a circle +in which a spool, wound with wire in another way, may be spun by the +water wheel.</p> + +<p>Now take a piece of copper wire and make a loop of it. Pass one side +of this loop in front of an electric magnet.</p> + +<p>As the wire you hold in your hands passes the iron face of the magnet, +a wave of energy that is called electricity flows around this loop at +the rate of 186,000 miles a second—the<span class='pagenum'><a name="Page_94" id="Page_94">[Pg 94]</a></span> same speed as light comes to +us from the sun. As you move the wire away from the magnet, a second +wave starts through the wire, flowing in the opposite direction. You +can prove this by holding a compass needle under the wire and see it +wag first in one direction, then in another.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d94.jpg" width="500" height="168" alt="" title="" /> +A wire "cutting" the lines of force of an +electro-magnet +</div> + + +<p>This is a simple dynamo. A wire "cutting" the invisible lines of +force, that a magnet is spraying out into the air, becomes +"electrified." Why this is true, no one has ever been able to explain.</p> + +<p>The amount of electricity—its capacity for work—which you have +generated with the magnet and wire, does not depend alone on the +pulling power of that simple magnet. Let us say the magnet is very +weak—has not enough power to lift one ounce of iron. Nevertheless, +<span class='pagenum'><a name="Page_95" id="Page_95">[Pg 95]</a></span>if you possessed the strength of Hercules, and could pass that wire +through the field of force of the magnet many thousands of times a +second, you would generate enough electricity in the wire to cause the +wire to melt in your hands from heat.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d95.jpg" width="500" height="346" alt="" title="" /> +Cross-section of an armature revolving in its field +</div> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d96.jpg" width="500" height="152" alt="" title="" /> +Forms of annealed steel discs used in armature +construction +</div> + +<p>This experiment gives the theory of the dynamo. Instead of passing +only one wire through the field of force of a magnet, we have hundreds +bound lengthwise on a revolving drum called an armature. Instead of +one magnetic pole in a dynamo we have two, or<span class='pagenum'><a name="Page_96" id="Page_96">[Pg 96]</a></span> four, or twenty +according to the work the machine is designed for—always in pairs, a +North pole next to a South pole, so that the lines of force may flow +out of one and into another, instead of escaping in the surrounding +air. If you could see these lines of force, they would appear in +countless numbers issuing from each pole face of the field magnets, +pressing against the revolving drum like hair brush bristles—trying +to hold it back. This drum, in practice, is built up of discs of +annealed steel, and the wires extending lengthwise on its face are +held in place by slots to prevent them from flying off when the drum +is whirled at high speed. The drum does not touch the face of the +magnets, but revolves in an air space. If we give the electric +impulses generated in these wires a chance to flow in a<span class='pagenum'><a name="Page_97" id="Page_97">[Pg 97]</a></span> circuit—flow +out of one end of the wires, and in at the other, the drum will +require more and more power to turn it, in proportion to the amount of +electricity we permit to flow. Thus, if one electric light is turned +on, the drum will press back with a certain strength on the water +wheel; if one hundred lights are turned on it will press back one +hundred times as much. Providing there is enough power in the water +wheel to continue turning the drum at its predetermined speed, the +dynamo will keep on giving more and more electricity if asked to, +until it finally destroys itself by fire. You cannot take more power, +in terms of electricity, out of a dynamo that you put into it, in +terms of mechanical motion. In fact,<span class='pagenum'><a name="Page_98" id="Page_98">[Pg 98]</a></span> to insure flexibility and +constant speed at all loads, it is customary to provide twice as much +water wheel, or engine, power as the electrical rating of the dynamo.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d97.jpg" width="500" height="233" alt="" title="" /> +An armature partly wound, showing slots and commutator +</div> + + +<p>We have seen that a water wheel is 85 per cent efficient under ideal +conditions. A dynamo's efficiency in translating mechanical motion +into electricity, varies with the type of machine and its size. The +largest machines attain as high as 90 per cent efficiency; the +smallest ones run as low as 40 per cent.</p> + + +<p class="center padtop"><i>Measuring Electric Power</i></p> + +<p>The amount of electricity any given dynamo can generate depends, +generally speaking, on two factors, i. e., (1) the power of the water +wheel, or other mechanical engine that turns the armature; and (2) the +size (carrying capacity) of the wires on this drum.</p> + +<p>Strength, of electricity, is measured in <i>amperes</i>. An ampere of +electricity is the unit of the rate of flow and may be likened to a +gallon of water per minute.</p> + +<p>In surveying for water-power, in Chapter<span class='pagenum'><a name="Page_99" id="Page_99">[Pg 99]</a></span> III, we found that the +number of gallons or cubic feet of water alone did not determine the +amount of power. We found that the number of gallons or cubic feet +multiplied by the distance in feet it falls in a given time, was the +determining factor—pounds (quantity) multiplied by feet per +second—(velocity).</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d99.jpg" width="500" height="217" alt="" title="" /> +Showing the analogy of water to volts and amperes of +electricity +</div> + + +<p>The same is true in figuring the power of electricity. We multiply the +<i>amperes</i> by the number of electric impulses that are created in the +wire in the course of one second. The unit of velocity, or pressure of +the electric current is called a <i>volt</i>. Voltage is the pressure which +causes electricity to flow. A volt may be likened to the velocity in +feet per second of water in falling past a certain point. If you<span class='pagenum'><a name="Page_100" id="Page_100">[Pg 100]</a></span> +think a moment you will see that this has nothing to do with quantity. +A pin-hole stream of water under 40 pounds pressure has the same +velocity as water coming from a nozzle as big as a barrel, under the +same pressure. So with electricity under the pressure of one volt or +one hundred volts.</p> + +<p>One volt is said to consist of a succession of impulses caused by <i>one +wire cutting 100,000,000 lines of magnetic force in one second</i>. Thus, +if the strength of a magnet consisted of one line of force, to create +the pressure of one volt we would have to "cut" that line of force +100,000,000 times a second, with one wire; or 100,000 times a second +with one thousand wires. Or, if a magnet could be made with +100,000,000 lines of force, a single wire cutting those lines once in +a second would create one volt pressure. In actual practice, field +magnets of dynamos are worked at densities up to and over 100,000 +lines of force to the square inch, and armatures contain several +hundred conductors to "cut" these magnetic lines. The voltage then +depends on the speed at<span class='pagenum'><a name="Page_101" id="Page_101">[Pg 101]</a></span> which the armature is driven. In machines for +isolated plants, it will be found that the speed varies from 400 +revolutions per minute, to 1,800, according to the design of dynamo +used.</p> +<div class="figcenter" style="width: 500px;"> +<img src="images/d101.jpg" width="500" height="168" alt="" title="" /> +Pressure determines volume of flow in a given time +</div> + + +<p>Multiplying amperes (strength) by volts (pressure), gives us <i>watts</i> +(power). Seven hundred and forty-six watts of electrical energy is +equal to one horsepower of mechanical energy—will do the same work. +Thus an electric current under a pressure of 100 volts, and a density +of 7.46 amperes, is one horsepower; as is 74.6 amperes, at 10 volts +pressure; or 746 amperes at one volt pressure. For convenience (as a +watt is a small quantity) electricity is measured in <i>kilowatts</i>, or +1,000 watts. Since 746 watts is one horsepower, 1,000 watts or one +kilowatt is 1.34 horsepower. The work of such a current for one hour +is called a <i>kilowatt-hour</i>, and in our cities, where electricity is +generated from steam, the retail<span class='pagenum'><a name="Page_102" id="Page_102">[Pg 102]</a></span> price of a kilowatt-hour varies from +10 to 15 cents.</p> + +<p>Now as to how electricity may be controlled, so that a dynamo will not +burn itself up when it begins to generate.</p> + +<p>Again we come back to the analogy of water. The amount of water that +passes through a pipe in any given time, depends on the size of the +pipe, if the pressure is maintained uniform. In other words the +<i>resistance</i> of the pipe to the flow of water determines the amount. +If the pipe be the size of a pin-hole, a very small amount of water +will escape. If the pipe is as big around as a barrel, a large amount +will force its way through. So with electricity. Resistance, +introduced in the electric circuit, controls the amount of current +that flows. A wire as fine as a hair will permit only a small quantity +to pass, under a given pressure. A wire as big as one's thumb will +permit a correspondingly greater quantity to pass, the pressure +remaining the same. The unit of electrical resistance is called the +<i>ohm</i>—named after a man, as are all electrical units.</p> + + +<p><span class='pagenum'><a name="Page_103" id="Page_103">[Pg 103]</a></span></p><p class="center padtop"><i>Ohm's Law</i></p> + +<p>The <i>ohm</i> is that amount of <i>resistance</i> that will permit the passage +of <i>one ampere</i>, under the pressure of <i>one volt</i>. It would take two +volts to force two amperes through one ohm; or 100 volts to force 100 +amperes through the resistance of one ohm. From this we have Ohm's +Law, a simple formula which is the beginning and end of all electric +computations the farmer will have to make in installing his +water-power electric plant. Ohm's Law tells us that the density of +current (amperes) that can pass through a given resistance in ohms (a +wire, a lamp, or an electric stove) equals <i>volts</i> divided by +<i>ohms</i>—or <i>pressure</i> divided by <i>resistance</i>. This formula may be +written in three ways, thus:</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m103.jpg" width="500" height="45" alt="C = E/R, or R = E/C or, E = C × R." title="" /> +</div> + +<p>Or to express the same thing in +words, <i>current</i> equals <i>volts</i> divided by <i>ohms</i>; <i>ohms</i> equals +<i>volts</i> divided by <i>current</i>; or <i>volts</i> equals <i>current</i> multiplied +by <i>ohms</i>. So, with any two of these three determining factors known, +we can find the third.<span class='pagenum'><a name="Page_104" id="Page_104">[Pg 104]</a></span> As we have said, this simple law is the +beginning and end of ordinary calculations as to electric current, and +it should be thoroughly understood by any farmer who essays to be his +own electrical engineer. Once understood and applied, the problem of +the control of the electric current becomes simple a b c.</p> + + +<p class="center padtop"><i>Examples of Ohm's Law</i></p> + +<p>Let us illustrate its application by an example. The water wheel is +started and is spinning the dynamo at its rated speed, say 1,500 +r.p.m. Two heavy wires, leading from brushes which collect electricity +from the revolving armature, are led, by suitable insulated supports +to the switchboard, and fastened there. They do not touch each other. +Dynamo mains must not be permitted to touch each other <i>under any +conditions</i>. They are separated by say four inches of air. Dry air is +a very poor conductor of electricity. Let us say, for the example, +that dry air has a resistance to the flow of an electric current, of +1,000,000 ohms to the inch—that would be<span class='pagenum'><a name="Page_105" id="Page_105">[Pg 105]</a></span> 4,000,000 ohms. How much +electricity is being permitted to escape from the armature of this +110-volt dynamo, when the mains are separated by four inches of dry +air? Apply Ohm's law, C equals E divided by R. E, in this case is 110; +R is 4,000,000; therefore C (amperes) equals 110/4,000,000—an +infinitesimal amount—about .0000277 ampere.</p> + +<p>Let us say that instead of separating these two mains by air we +separated them by the human body—that a man took hold of the bare +wires, one in each hand. The resistance of the human body varies from +5,000 to 10,000 ohms. In that case C (amperes) equals 110/5,000, or +110/10,000—about 1/50th, or 1/100th of an ampere. This illustrates +why an electric current of 110 volts pressure is not fatal to human +beings, under ordinary circumstances. The body offers too much +resistance. But, if the volts were 1,100 instead of the usual 110 used +in commercial and private plants for domestic use, the value of C, by +this formula at 5,000 ohms, would be nearly 1/5th ampere. To drive +1/5th<span class='pagenum'><a name="Page_106" id="Page_106">[Pg 106]</a></span> ampere of electricity through the human body would be fatal in +many instances. The higher the voltage, the more dangerous the +current. In large water-power installations in the Far West, where the +current must be transmitted over long distances to the spot where it +is to be used, it is occasionally generated at a pressure of 150,000 +volts. Needless to say, contact with such wires means instant death. +Before being used for commercial or domestic purposes, in such cases, +the voltage is "stepped down" to safe pressures—to 110, or to 220, or +to 550 volts—always depending on the use made of it.</p> + +<p>Now, if instead of interposing four inches of air, or the human body, +between the mains of our 110-volt dynamo, we connected an incandescent +lamp across the mains, how much electricity would flow from the +generator? An incandescent lamp consists of a vacuum bulb of glass, in +which is mounted a slender thread of carbonized fibre, or fine +tungsten wire. To complete a circuit, the current must flow through +this wire or filament. <span class='pagenum'><a name="Page_107" id="Page_107">[Pg 107]</a></span>In flowing through it, the electric current +turns the wire or filament white hot—incandescent—and thus turns +electricity back into light, with a small loss in heat. In an ordinary +16 candlepower carbon lamp, the resistance of this filament is 220 +ohms. Therefore the amount of current that a 110-volt generator can +force through that filament is 110/220, or ½ ampere.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d107.jpg" width="500" height="294" alt="" title="" /> +Armature and field coils of a direct current dynamo +</div> + + +<p>One hundred lamps would provide 100 paths of 220 ohms resistance each +to carry current, and the amount required to light 100 such lamps +would be 100 × ½ or 50 amperes. Every electrical device—a lamp,<span class='pagenum'><a name="Page_108" id="Page_108">[Pg 108]</a></span> a +stove, an iron, a motor, etc.,—must, by regulations of the Fire +Underwriters' Board be plainly marked with the voltage of the current +for which it is designed and the amount of current it will consume. +This is usually done by indicating its capacity in watts, which as we +have seen, means volts times amperes, and from this one can figure +ohms, by the above formulas.</p> + + +<p class="center padtop"><i>A Short Circuit</i></p> + +<p>We said a few paragraphs back that under no conditions must two bare +wires leading from electric mains be permitted to touch each other, +without some form of resistance being interposed in the form of lamps, +or other devices. Let us see what would happen if two such bare wires +did touch each other. Our dynamo as we discover by reading its plate, +is rated to deliver 50 amperes, let us say, at 110 volts pressure. +Modern dynamos are rated liberally, and can stand 100% overload for +short periods of time, without dangerous overheating. Let us say that +the<span class='pagenum'><a name="Page_109" id="Page_109">[Pg 109]</a></span> mains conveying current from the armature to the switchboard are +five feet long, and of No. 2 B. & S. gauge copper wire, a size which +will carry 50 amperes without heating appreciably. The resistance of +this 10 feet of No. 2 copper wire, is, as we find by consulting a wire +table, .001560 ohms. If we touch the ends of these two five-foot wires +together, we instantly open a clear path for the flow of electric +current, limited only by the carrying capacity of the wire and the +back pressure of .001560 ohms resistance. Using Ohm's Law, C equals E +divided by R, we find that C (amperes) equals 110/.001560 or <i>70,515 +amperes</i>!</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d109.jpg" width="500" height="348" alt="" title="" /> +A direct current dynamo +</div> + +<p>Unless this dynamo were properly protected, the effect of such a +catastrophe would be immediate and probably irreparable. In effect, it +would be suddenly exerting a force of nearly 10,000 horsepower against +the little 10 horsepower water wheel that is driving this<span class='pagenum'><a name="Page_110" id="Page_110">[Pg 110]</a></span> dynamo. The +mildest thing that could happen would be to melt the feed-wire or to +snap the driving belt, in which latter case the dynamo would come to a +stop. If by any chance the little water wheel was given a chance to +maintain itself against the blow for an instant, the dynamo, rated at +50 amperes, would do its best to deliver the 70,515 amperes you called +for—and the result would be a puff of smoke, and a ruined dynamo. +This is called a "short circuit"—one of the first "don'ts" in +handling electricity.</p> + +<p>As a matter of fact every dynamo is protected against such a calamity +by means of safety devices, which will be described in a later +chapter—because no matter how careful a person may be, a partial +short circuit is apt to occur. Happily, guarding against its +disastrous effects is one of the simplest problems in connection with +the electric plant.</p> + + +<p class="center padtop"><i>Direct Current and Alternating Current</i></p> + +<p>When one has mastered the simple Ohm's Law of the electric circuit, +the next step is to<span class='pagenum'><a name="Page_111" id="Page_111">[Pg 111]</a></span> determine what type of electrical generator is +best suited to the requirements of a farm plant.</p> + +<p>In the first place, electric current is divided into two classes of +interest here—<i>alternating</i>, and <i>direct</i>.</p> + +<p>We have seen that when a wire is moved through the field of a magnet, +there is induced in it two pulsations—first in one direction, then in +another. This is an <i>alternating</i> current, so called because it +changes its direction. If, with our armature containing hundreds of +wires to "cut" the lines of force of a group of magnets, we connected +the beginning of each wire with one copper ring, and the end of each +wire with another copper ring, we would have what is called an +<i>alternating-current</i> dynamo. Simply by pressing a strap of flexible +copper against each revolving copper ring, we would gather the sum of +the current of these conductors. Its course would be represented by +the curved line in the diagram, one loop on each side of the middle +line (which represents time) would be a <i>cycle</i>. The number <span class='pagenum'><a name="Page_112" id="Page_112">[Pg 112]</a></span>of +<i>cycles</i> to the second depends on the speed of the armature; in +ordinary practice it is usually twenty-five or sixty. Alternating +current has many advantages, which however, do not concern us here. +Except under very rare conditions, a farmer installing his own plant +should not use this type of machine.</p> + +<div class="figcenter" style="width: 500px;"> +<a href="images/d112-big.jpg"><img src="images/d112-small.jpg" width="500" height="158" alt="" title="" /></a> +Diagram of alternating and direct current +</div> + + +<p>If, however, instead of gathering all the current with brushes bearing +on two copper rings, we collected all the current traveling in one +direction, on one set of brushes—and all the current traveling in the +other direction on another set of brushes,—we would straighten out +this current, make it all travel in one direction. Then we would have +a <i>direct current</i>. A direct current dynamo, the type generally used +in private plants, does<span class='pagenum'><a name="Page_113" id="Page_113">[Pg 113]</a></span> this. Instead of having two copper rings for +collecting the current, it has a single ring, made up of segments of +copper bound together, but insulated from each other, one segment for +each set of conductors on the armature. This ring of many segments, is +called a <i>commutator</i>, because it commutates, or changes, the +direction of the electric impulses, and delivers them all in one +direction. In effect, it is like the connecting rod of a steam engine +that straightens out the back-and-forth motion of the piston in the +steam cylinder and delivers the motion to a wheel running in one +direction.</p> + +<p>Such a current, flowing through a coil of wire would make a magnet, +one end of which would always be the north end, and the other end the +south end. An alternating current, on the other hand, flowing through +a coil of wire, would make a magnet that changed its poles with each +half-cycle. It would no sooner begin to pull another magnet to it, +than it would change about and push the other magnet away from it, and +so on, as long as it continued to flow. This<span class='pagenum'><a name="Page_114" id="Page_114">[Pg 114]</a></span> is one reason why a +direct current dynamo is used for small plants. Alternating current +will light the same lamps and heat the same irons as a direct current; +but for electric power it requires a different type of motor.</p> + + +<p class="center padtop"><i>Types of Direct Current Dynamos</i></p> + +<p>Just as electrical generators are divided into two classes, +alternating and direct, so direct current machines are divided into +three classes, according to the manner in which their output, in +amperes and volts, is regulated. They differ as to the manner in which +their field magnets (in whose field of force the armature spins) are +excited, or made magnetic. They are called <i>series</i>, <i>shunt</i>, and +<i>compound</i> machines.</p> + + +<p class="center padtop"><i>The Series Dynamo</i></p> + +<p>By referring to the diagram, it will be seen that the current of a +<i>series</i> dynamo issues from the armature mains, and passes through the +coils of the field magnets before passing into the external circuit to +do its work. The<span class='pagenum'><a name="Page_115" id="Page_115">[Pg 115]</a></span> residual magnetism, or the magnetism left in the +iron cores of the field magnets from its last charge, provides the +initial excitation, when the machine is started. As the resistance of +the external circuit is lowered, by turning on more and more lights, +more and more current flows from the armature, through the field +magnets. Each time the resistance is lowered, therefore, the current +passing through the field magnets becomes more dense in amperes, and +makes the field magnets correspondingly stronger.</p> + +<p>We have seen that the voltage depends on the number of lines of +magnetic force cut by the armature conductors in a given time. If the +speed remains constant then, and the magnets grow stronger and +stronger, the voltage will rise in a straight line. When no current is +drawn, it is 0; at full load, it may be 100 volts, or 500, or 1,000 +according to the machine. This type of machine is used only in street +lighting, in cities, with the lights connected in "series," or one +after another on the same wire, the last lamp finally returning<span class='pagenum'><a name="Page_116" id="Page_116">[Pg 116]</a></span> the +wire to the machine to complete the circuit. This type of dynamo has +gained the name for itself of "mankiller," as its voltage becomes +enormous at full load. It is unsuitable, in every respect, for the +farm plant. Its field coils consist of a few turns of very heavy wire, +enough to carry all the current of the external circuit, without +heating.</p> + + +<div class="figcenter" style="width: 500px;"> +<img src="images/d116.jpg" width="500" height="402" alt="" title="" /> +Connections of a series dynamo +</div> + + +<p class="center padtop"><i>The Shunt Dynamo</i></p> + +<p>The shunt dynamo, on the other hand, has field coils connected +directly <i>across</i> the circuit, from one wire to another, instead of in +"series." These coils consist of a great many turns of very fine wire, +thus introducing <i>resistance</i> into the circuit, which limits the +amount of current (amperes) that can be forced through them at any +given voltage. As a shunt dynamo is brought up to its rated speed, its +voltage gradually rises until a condition <span class='pagenum'><a name="Page_117" id="Page_117">[Pg 117]</a></span>of balance occurs between +the field coils and the armature. There it remains constant. When +resistance on the external circuit is lowered, by means of turning on +lamps or other devices, the current from the armature increases in +working power, by increasing its amperes. Its voltage remains +stationary; and, since the resistance of its field coils never +changes, the magnets do not vary in strength.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d117.jpg" width="500" height="384" alt="" title="" /> +Connections of a shunt dynamo +</div> + +<p>The objection to this type of machine for a farm plant is that, in +practice, the armature begins to exercise a de-magnetizing effect on +the field magnets after a certain point is reached—weakens them; +consequently the voltage begins to fall. The voltage of a shunt dynamo +begins to fall after half-load is reached; and at full load, it has +fallen possibly 20 per cent. A rheostat, or resistance<span class='pagenum'><a name="Page_118" id="Page_118">[Pg 118]</a></span> box on the +switchboard, makes it possible to cut out or switch in additional +resistance in the field coils, thus varying the strength of the field +coils, within a limit of say 15 per cent, to keep the voltage +constant. This, however, requires a constant attendance on the +machine. If the voltage were set right for 10 lights, the lights would +grow dim when 50 lights were turned on; and if it were adjusted for 50 +lights, the voltage would be too high for only ten lights—would cause +them to "burn out."</p> + +<p>Shunt dynamos are used for charging storage batteries, and are +satisfactory for direct service only when an attendant is constantly +at hand to regulate them.</p> + + +<p class="center padtop"><i>The Compound Dynamo</i></p> + +<p>The ideal between these two conditions would be a compromise, which +included the characteristics of both <i>series</i> and <i>shunt</i> effects. +That is exactly what the <i>compound</i> dynamo effects.</p> + +<p>A compound dynamo is a shunt dynamo<span class='pagenum'><a name="Page_119" id="Page_119">[Pg 119]</a></span> with just enough series turns on +its field coils, to counteract the de-magnetizing effect of the +armature at full load. A machine can be designed to make the voltage +rise gradually, or swiftly, by combining the two systems. For country +homes, the best combination is a machine that will keep the voltage +constant from no load to full load. A so-called <i>flat-compounded</i> +machine does this. In actual practice, this voltage rises slightly at +the half-load line—only two or three volts, which will not damage the +lamps in a 110-volt circuit.</p> + +<p>The compound dynamo is therefore self-regulating, and requires no +attention, except as to lubrication, and the incidental care given to +any piece of machinery. Any shunt dynamo can be made into a compound +dynamo, by winding a few turns of heavy insulated wire around the +shunt coils, and connecting them in "series" with the external +circuit. How many turns are necessary depends on conditions. Three or +four turns to each coil usually are sufficient for "flat compounding." +If the generating plant is a long<span class='pagenum'><a name="Page_120" id="Page_120">[Pg 120]</a></span> distance from the farm house where +the light, heat, and power are to be used, the voltage drops at full +load, due to resistance of the transmission wires. To overcome this, +enough turns can be wound on top of the shunt coils to cause the +voltage to rise at the switchboard, but remain stationary at the spot +where the current is used. The usual so-called flat-compounded dynamo, +turned out by manufacturers, provides for constant voltage at the +switchboard. Such a dynamo is eminently fitted for the farm electric +plant. Any other type of machine is bound to cause constant trouble +and annoyance.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d120.jpg" width="500" height="414" alt="" title="" /> +Connections of a compound dynamo +</div> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_121" id="Page_121">[Pg 121]</a></span></p> +<h2><a name="CHAPTER_VI" id="CHAPTER_VI"></a>CHAPTER VI</h2> + +<p class="subhead2">WHAT SIZE PLANT TO INSTALL</p> + +<div class="blockquot"><p>The farmer's wife his partner—Little and big plants—Limiting +factors—Fluctuations in water supply—The average plant—The +actual plant—Amount of current required for various +operations—Standard voltage—A specimen allowance for electric +light—Heating and cooking by electricity—Electric power: the +electric motor.</p></div> + + +<p>The farmer's wife becomes his partner when he has concluded the +preliminary measurements and surveys for building his water-power +electric plant. Now the question is, how big a plant is necessary, or +how small a plant can he get along with. Electricity may be used for a +multitude of purposes on the farm, in its sphere of furnishing +portable light, heat and power; but when this multitude of uses has +been enumerated, it will be found that the wife shares in the benefits +no less than the farmer himself. The greatest dividend of all,<span class='pagenum'><a name="Page_122" id="Page_122">[Pg 122]</a></span> +whether dividends are counted in dollars or happiness, is that +electricity takes the drudgery out of housework. Here, the work of the +farmer himself ends when he has brought electricity to the house, just +as his share in housework ends when he has brought in the kerosene, +and filled the woodbox. Of the light and heat, she will use the lion's +share; and for the power, she will discover heretofore undreamed-of +uses. So she must be a full partner when it comes to deciding how much +electricity they need.</p> + +<p>How much electricity, in terms of light, heat, and power, will the +farmer and his wife have use for? How big a plant should be installed +to meet the needs of keeping house and running the farm?</p> + +<p>The answer hangs mainly on how much water-power there is available, +through all the seasons of the year, with which to generate +electricity. Beyond that, it is merely a question of the farmer's +pocketbook. How much money does he care to spend? Electricity is a +cumulative "poison." The more one uses<span class='pagenum'><a name="Page_123" id="Page_123">[Pg 123]</a></span> it, the more he wants to use +it. After a plant has been in operation a year, the family have +discovered uses for electricity which they did not think of in the +beginning. For this reason, it is well to put in a plant larger than +the needs of the moment seem to require. An electrical horsepower or +two one way or another will not greatly change the first cost, and you +will always find use for any excess.</p> + +<p>Once for all, to settle the question of water-power, the water wheel +should be twice the normal capacity of the dynamo it drives, in terms +of power. This allows for overload, which is bound to occur +occasionally; and it also insures smooth running, easy governing, and +the highest efficiency. Since the electric current, once the plant is +installed, will cost practically nothing, the farmer can afford to +ignore the power going to waste, and consider only how to get the best +service.</p> + + +<p class="center padtop"><i>The Two Extremes</i></p> + +<p>The amount of water to be had to be turned into electricity, will vary +with location, and<span class='pagenum'><a name="Page_124" id="Page_124">[Pg 124]</a></span> with the season. It may be only enough, the +greater part of the year, for a "toy" plant—a very practical toy, by +the way—one that will keep half a dozen lights burning in the house +and barn at one time; under some conditions water may be so scarce +that it must be stored for three or four days to get enough power to +charge a storage battery for these six or eight lights. A one-quarter, +or a one-half kilowatt electrical generator, with a one horsepower (or +smaller) wheel, will light a farmstead very satisfactorily—much +better than kerosene lamps.</p> + +<p>On the other hand, the driving power of your wheel may be sufficient +to furnish 50 or 100 lights for the house, barn, and out-buildings, +and barn-yard and drives; to provide ample current for irons, +toasters, vacuum cleaners, electric fans, etc.; to do all the cooking +and baking and keep the kitchen boiler hot; and to heat the house in +the coldest weather with a dry clean heat that does not vitiate the +air, with no ashes, smoke or dust or woodchopping—nothing but an +electric switch<span class='pagenum'><a name="Page_125" id="Page_125">[Pg 125]</a></span> to turn on and off; and to provide power for motors +ranging from tiny ones to run the sewing machine, to one of 15 +horsepower to do the threshing. A plant capable of developing from 30 +to 50 kilowatts of electricity, and requiring from 50 to 100 +horsepower at the water wheel, would do all this, depending on the +size of the farmstead. One hundred horsepower is a very small water +project, in a commercial way; and there are thousands of farms +possessing streams of this capacity.</p> + + +<p class="center padtop"><i>Fluctuations in Water Supply</i></p> + +<p>It would be only during the winter months that such a plant would be +driven to its full capacity; and since water is normally plentiful +during these months, the problem of power would be greatly simplified. +The heaviest draft on such a plant in summer would be during +harvesting; otherwise it would be confined to light, small power for +routine work, and cooking. Thus, a plant capable of meeting all the +ordinary requirements of the four dry months of summer, when water is +apt to<span class='pagenum'><a name="Page_126" id="Page_126">[Pg 126]</a></span> be scarce, doubles or quadruples its capacity during the +winter months, to meet the necessities of heat for the house.</p> + +<p>A dynamo requires only as much power to drive it, at any given time, +as is being used in terms of electricity. There is some small loss +through friction, of course, but aside from this the power required of +the prime mover (the water wheel) is always in proportion to the +amount of current flowing. When water is scarce, and the demands for +current for heating are low, it is good practice to close a portion of +the buckets of the turbine wheel with wooden blocks provided for this +purpose. It is necessary to keep the speed of the dynamo uniform under +all water conditions; and where there is a great fluctuation between +high and low water periods, it is frequently necessary to have a +separate set of pulleys for full gate and for half-gate. The head must +remain the same, under all conditions. Changing the gate is in effect +choking or opening the nozzle supplying the wheel, to cut down or +increase its consumption of water.</p> + + +<p><span class='pagenum'><a name="Page_127" id="Page_127">[Pg 127]</a></span></p> + +<p class="center padtop"><i>The Average Plant</i></p> + +<p>It will be the exceptional plant, however, among the hundreds of +thousands to be had on our farms, which will banish not only the oil +lamp and kitchen stove, but all coal or wood burning stoves as +well—which will heat the house in below-zero weather, and provide +power for the heavier operations of the farm. Also, on the other hand, +it will be the exceptional plant whose capacity is limited to +furnishing a half-dozen lights and no more.</p> + +<p>A happy medium between these two conditions is the plant large enough +to supply between five and ten electrical horsepower, in all seasons. +Such a plant will meet the needs of the average farm, outside of +winter heating and large power operations, and will provide an excess +on which to draw in emergencies, or to pass round to one's neighbors. +It is such a plant that we refer to when we say that (not counting +labor) its cost, under ordinary conditions should not greatly exceed +the price of one sound young horse for farm work.</p> + +<p><span class='pagenum'><a name="Page_128" id="Page_128">[Pg 128]</a></span></p><p>Since the plant we described briefly in the first chapter, meets the +requirements of this "average plant" let us inquire a little more +fully into its installation, maintenance, and cost.</p> + + +<p class="center padtop"><i>An Actual Plant</i></p> + +<p>In this instance, the water-power was already installed, running to +waste, in fact. The wheel consists of the so-called thirty-six inch +vertical turbine, using 185 square inches of water, under a 14-foot +head. Water is supplied to this wheel by a wooden penstock 33 inches +square, inside measurements, and sloping at an angle of 30° from the +flume to the wheel.</p> + +<div class="figcenter" style="width: 400px;"><a name="i128" id="i128"></a> +<img src="images/i128.jpg" width="400" height="472" alt="" title="" /> +Details of voltmeter or ammeter +</div> + +<p>This wheel, under a 14-foot head, takes 2,312 cubic feet of water a +minute; and it develops 46.98 actual horsepower (as may be figured by +using the formulas of Chapter III). The water supply is provided by a +small mountain river. The dam is 10 feet high, and the race, which +feeds the flume from the mill pond is 75 yards long. The race has two +spillways, one near the dam, and the second at the flume itself, to +maintain an even head of water at all times.</p> + + +<p><span class='pagenum'><a name="Page_129" id="Page_129">[Pg 129]</a></span></p><p class="center padtop"><i>Half-Gate</i></p> + +<p>Since the water supply varies with the seasons, it has been found +practical to run the wheel at half-gate—that is, with the gate only +half-open. A set of bevel gears work the main shaft, which runs at +approximately 200 revolutions per minute; and the dynamo is worked up +to its required speed of 1,500 revolutions per minute through a +countershaft.</p> + +<p>The dynamo is a modern four-pole machine, compound-wound, with a rated +output of 46 amperes, at 125 volts—in other words a dynamo of 5.75 +kilowatts capacity, or 7.7 electrical horsepower. At full load this +dynamo would require a driving power of 10 horsepower, counting it as +75 per cent efficient; and, to conform to our rule of two water +horsepower to one electrical horsepower, the wheel should be capable +of developing 20 horsepower. As a matter of fact, in this<span class='pagenum'><a name="Page_130" id="Page_130">[Pg 130]</a></span> particular +instance, shutting down the wheel to half-gate more than halves the +rated power of the wheel, and little more than 15 horsepower is +available. This allowance has proved ample, under all conditions met +with, in this plant.</p> + +<div class="figleft" style="width: 200px;"> +<img src="images/d131.jpg" width="200" height="535" alt="" title="" /> + A switchboard and its connections: <i>G.</i> Dynamo; <i>A.</i> +Shunt field coils; <i>B.</i> Series coils; <i>DD.</i> Fuses; <i>FF.</i> Main switch; +<i>F.</i> Field switch; <i>C.</i> Ammeter; <i>V.</i> Voltmeter; <i>E.</i> Lamp; <i>R.</i> +Rheostat. Dotted lines show connections on back of board +</div> + +<p>The dynamo is mounted on a firm floor foundation; and it is belted +from the countershaft by an endless belt running diagonally. A +horizontal belt drive is the best. Vertical drive should be avoided +wherever possible.</p> + + + + +<p class="center padtop"><i>The Switchboard</i></p> + +<p>The switchboard originally consisted of a wooden frame on which were +screwed ordinary asbestos shingles, and the instruments were mounted +on these. Later, a sheet of electric insulating fibre was substituted, +for look's sake. The main requisite is something substantial—and +fireproof. The switchboard instruments consist of a voltmeter, with a +range of from 0 to 150 volts; an ammeter, with a range, 0 to 75 +amperes; a field regulating rheostat (which came with the dynamo); a +main switch, with<span class='pagenum'><a name="Page_131" id="Page_131">[Pg 131]</a></span> cartridge fuses protecting the machine against a +draft of current over 60 amperes; and two line switches for the two +owners, one fuse at 20 amperes, and the other at 40 amperes. Electric +fuses are either cartridges or plugs, enclosing lead wire of a size +corresponding to their rating. All the current of the line they +protect passes through this lead wire. If the current drawn exceeds +the capacity of the lead wire, it melts from the heat, and thus opens +the circuit, and cuts off the current.</p> + + + + +<p class="center padtop"><i>Items of Cost</i></p> + +<p>This water wheel would cost $250 new. There is a duplicate in the +neighborhood bought at second-hand, for $125. The<span class='pagenum'><a name="Page_132" id="Page_132">[Pg 132]</a></span> dynamo cost $90, +and was picked up second-hand in New York City. New it would cost +$150. The voltmeter cost $7, and the ammeter $10; and the switches and +fuses could be had for $5. A wheel one-half the size, using one-half +the amount of water at full gate, would do the work required, and the +cost would be correspondingly less.</p> + + +<p class="center padtop"><i>Capacity</i></p> + +<p>This plant supplies two farms with electric light. One farm (that of +the owner of the wheel) has 30 lamps, of 16 candlepower each, and two +barn-yard lamps of 92 candlepower each. His wife has an electric iron +and an electric water heater. Needless to say, all these lamps, and +the iron and water heater are not in use at one time.</p> + + +<div class="figcenter" style="width: 500px;"> +<img src="images/d132.jpg" width="500" height="390" alt="" title="" /> +Carbon Lamps Gem Type (¼ scale) +</div> + + +<p>The partner who owns the electric part of the plant has 30 lamps in +his house and barn,<span class='pagenum'><a name="Page_133" id="Page_133">[Pg 133]</a></span> many of them being 25 watt tungsten, which give +more light for less power, but cost more to buy. They are not all in +use at one time, though (since the current costs nothing) the +inclination is to turn them on at night and let them burn. In his +kitchen he has an electric range, and a water heater for the 40 gallon +boiler. In addition to this he has all sorts of appliances,—irons, +toasters, grills, a vacuum cleaner, a vibrator, etc. Naturally all +these appliances are not in use at one time, else the draft on the +plant would be such as to "blow" the fuses. For instance, all the +baking is done in daylight; and when the oven is used after dark, they +are careful to turn off all lights not needed. An ideal plant, of +course, would be a plant big enough to take care of the sum of lamps +and handy devices used at one time.</p> + +<p>To make this plant ideal, (for, being an actual affair, it has +developed some short-comings, with the extension of the use of +electricity) it would require a dynamo whose capacity can be figured, +from the following:</p> + +<p><span class='pagenum'><a name="Page_134" id="Page_134">[Pg 134]</a></span></p> + + +<table summary="watts used" style="width: 50%;"><tbody> +<tr><td></td> <td class="tr"><i>Watts</i></td></tr> +<tr><td class="tl">15 carbon lamps, 16 candlepower, @60 watts each </td> <td class="tr">900</td></tr> +<tr><td class="tl">10 tungsten lamps, 20 candlepower, @25 watts each </td> <td class="tr">250</td></tr> +<tr><td class="tl">2 tungsten lamps, 92 candlepower, @100 watts each </td> <td class="tr">200</td></tr> +<tr><td class="tl">Water heater, continuous service </td> <td class="tr">800</td></tr> +<tr><td class="tl">Toaster, occasional service </td> <td class="tr">600</td></tr> +<tr><td class="tl">Iron, occasional service </td> <td class="tr">400</td></tr> +<tr><td class="tl">Oven-baking, roasting, etc </td> <td class="tr">2,000</td></tr> +<tr><td class="tl">2 stove plates @1,000 watts each </td> <td class="tr">2,000</td></tr> +<tr><td class="tl">1 stove plate </td> <td class="tr">400</td></tr> +<tr><td class="tl">Vacuum cleaner, occasional service </td> <td class="tr">200</td></tr> +<tr><td class="tl">Vibrator, occasional service </td> <td class="tr">100</td></tr> +<tr><td class="tl">Small water heater, quart capacity </td> <td class="tr">400</td></tr> +<tr><td class="tl">Small motor, ¼ horsepower, occasional </td> <td class="tr">250</td></tr> +<tr><td class="tl">Motor, ½ hp, pumping water, etc </td> <td class="tr">500</td></tr> +<tr><td class="tl">Electric fan, occasional service </td> <td class="tr">100</td></tr> +<tr><td></td> <td class="tr">———</td></tr> + <tr><td class="tl">Total current, one house<br /> </td> <td style="text-align: right; vertical-align: top;">9,100</td></tr> + + +<tr><td class="tl">30 carbon lamps, 16 candlepower, @60 </td> <td class="tr">1,800</td></tr> +<tr><td class="tl">2 lamps, 100 watt tungsten </td> <td class="tr">200</td></tr> +<tr><td class="tl">Electric iron </td> <td class="tr">400</td></tr> +<tr><td class="tl">Small water or milk heater </td> <td class="tr">600</td></tr> +<tr><td></td> <td class="tr">———</td></tr> + <tr><td class="tl">Total current, 2nd house</td> <td class="tr">3,000</td></tr> + <tr><td class="tl">1st house</td> <td class="tr">9,100</td></tr> +<tr><td></td> <td class="tr">———</td></tr> +<tr><td></td> <td class="tr">12,100</td></tr> +</tbody></table> + +<p>Thus, in this plant, if every electrical device were turned on at +once, the demand on the dynamo would be for 12.1 kilowatts, or an +overload of over 100 per cent. The main-switch fuse, being for 60 +amperes, would "blow" or melt, and cut off all current for the<span class='pagenum'><a name="Page_135" id="Page_135">[Pg 135]</a></span> +moment. To repair the damage would be merely the work of a second—and +at a cost of a few cents—simply insert a new fuse, of which there +must be a supply on hand at all times. Or, if either owner exceeded +his capacity, the line fuses (one for 20 amperes, and the other for 40 +amperes) would instantly cut off all current from the greedy one.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d135.jpg" width="500" height="394" alt="" title="" /> + 25 and 40 watt Mazda tungsten lamps (¼ scale) +</div> + + + +<p class="center padtop"><i>Lessons From This Plant</i></p> + +<p>The story of this plant illustrates two things which the farmer and +his wife must take into account when they are figuring how much +electricity they require. First, it illustrates how one uses more and +more current, as he finds it so serviceable and labor-saving, and at +the same time free. The electric range and the water boiler, in the +above instance, were later acquisitions not counted on in figuring the +original installation. Second, it illustrates,<span class='pagenum'><a name="Page_136" id="Page_136">[Pg 136]</a></span> that while the normal +load of this generator is <i>5.75</i> kilowatts, one does not have to limit +the electrical conveniences in the home to this amount. True, he +cannot use more electricity than his plant will produce <i>at any one +time</i>,—but it is only by a stretch of the imagination that one may +conceive the necessity of using them all at once. Ironing, baking, and +the use of small power are usually limited to daylight hours when no +lights are burning.</p> + +<p>As a matter of fact, this plant has proved satisfactory in every way; +and only on one or two occasions have fuses been "blown", and then it +was due to carelessness. A modern dynamo is rated liberally. It will +stand an overload of as much as 100 per cent for a short time—half an +hour or so. The danger from overloading is from heating. When the +machine grows too hot for the hand, it is beginning to char its +insulation, to continue which, of course would ruin it. The best plant +is that which works under one-half or three-quarters load, under +normal demands.</p> + + +<p><span class='pagenum'><a name="Page_137" id="Page_137">[Pg 137]</a></span></p><p class="center padtop"><i>Standard Voltage</i></p> + +<p>We are assuming the farmer's plant to be, in 99 cases out of 100, the +standard 110-volt, direct current type. Such a plant allows for at +least a 10 per cent regulation, in voltage, up or down the scale; +supplies for this voltage are to be had without delay in even the more +remote parts of the country, and (being sold in greater volume) they +are cheaper than those for other voltages.</p> + +<p>There are two general exceptions to this rule as to 110-volt plants: +(1) If the plant is located at a distance greater than a quarter of a +mile from the house, it will be found cheaper (in cost of transmission +line, as will be shown later) to adopt the 220-volt plant; (2), If the +water supply is so meagre that it must be stored for many hours at a +time, and then used for charging storage batteries, it will be found +most economical to use a 30-volt plant. A storage battery is made up +of cells of approximately 2 volts each; and, since more than 55 such +cells would be required for a<span class='pagenum'><a name="Page_138" id="Page_138">[Pg 138]</a></span> 110-volt installation, its cost would +be prohibitive, with many farmers.</p> + +<p>So we will assume that this plant is a 110-volt plant, to be run +without storage battery. It will be well to make a chart, dividing the +farm requirements into three heads—light, heat, and power.</p> + + +<p class="center padtop"><i>Light</i></p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d138.jpg" width="500" height="357" alt="" title="" /> +60 and 100 watt Mazda tungsten lamp. These lamps may be +had in sizes from 10 to 500 watts (¼ scale) +</div> + +<div class="figcenter" style="width: 300px;"> +<img src="images/d139.jpg" width="300" height="526" alt="" title="" /> +The lamp of the future. A 1000 watt Mazda nitrogen +lamp, giving 2000 candlepower (¼ scale) +</div> + +<p>Light is obtained by means of incandescent lamps. There are two styles +in common use, the carbon and the tungsten lamp. It requires 3.5 to 4 +watts of electricity to produce one candlepower in a carbon lamp. It +requires<span class='pagenum'><a name="Page_139" id="Page_139">[Pg 139]</a></span> from 1 to 1.25 watt to produce one candlepower in the +tungsten lamp. The new nitrogen lamp, not yet in general use, requires +only ½ watt to the candlepower. Since tungsten lamps give three +times the light of the carbon lamp, they are the most economical to +use in the city or town where one is paying for commercial current. +But, in the country where water-power furnishes current for nothing, +it will be found most economical to use the carbon lamp, since its +cost at retail is 16 cents, as compared with 30 cents for a +corresponding size in tungsten. A 60 watt carbon lamp, of 16 +candlepower; or a 25 watt tungsten lamp, of 20<span class='pagenum'><a name="Page_140" id="Page_140">[Pg 140]</a></span> candlepower, are the +sizes to use. In hanging lamps, as over the dining room table, a 100 +watt tungsten lamp, costing 70 cents, and giving 92 candlepower light +is very desirable; and for lighting the barn-yard, these 100 watt +tungsten lamps should be used. For reading lamps, the tungsten style, +of 40 or 60 watt capacity, will be found best. Otherwise, in all +locations use the cheaper carbon lamp. Both styles have a rated life +of 1,000 hours, after which they begin to fall off in efficiency. Here +again, the farmer need not worry over lack of highest efficiency, as a +lamp giving only 80 per cent of its rated candlepower is still +serviceable when he is not paying for the current. With care not to +use them at voltages beyond their ratings, lamps will last for years.</p> + + +<p class="center padtop"><i>A Specimen Light Allowance</i></p> + +<p>Below is a typical table of lights for a large farm house, the barns +and barn-yard. It is given merely as a guide, to be varied for each +individual case:</p> + +<p><span class='pagenum'><a name="Page_141" id="Page_141">[Pg 141]</a></span></p> + + +<table summary="watts used" style="width: 50%;"><tbody> + +<tr><td></td> <td class="tr"><i>Watts</i></td></tr> +<tr><td class="tl">Kitchen, 2 lights @60 watts </td> <td class="tr">120</td></tr> +<tr><td class="tl">Dining room, 1 light, tungsten </td> <td class="tr">100</td></tr> +<tr><td class="tl">Living room, table lamp with 3 tungstens @40 </td> <td class="tr">120</td></tr> +<tr><td class="tl">Living room, 2 wall fixtures, 4 lamps @60 watts </td> <td class="tr">240</td></tr> +<tr><td class="tl">Parlor, same as living room </td> <td class="tr">360</td></tr> +<tr><td class="tl">Pantry, 1 hanging lamp </td> <td class="tr">60</td></tr> +<tr><td class="tl">Cellar, one portable lamp </td> <td class="tr">60</td></tr> +<tr><td class="tl">Woodshed, 1 hanging lamp </td> <td class="tr">60</td></tr> +<tr><td class="tl">2 bedrooms, 2 lights each @ 60 </td> <td class="tr">240</td></tr> +<tr><td class="tl">2 bed rooms, 1 light each @60 </td> <td class="tr">120</td></tr> +<tr><td class="tl">Bathroom, 1 "turn-down" light, @60 </td> <td class="tr">60</td></tr> +<tr><td class="tl">Hall, downstairs, 2 lights @60 </td> <td class="tr">120</td></tr> +<tr><td class="tl">Hall, upstairs, 1 light </td> <td class="tr">60</td></tr> +<tr><td class="tl">Attic, 1 light </td> <td class="tr">60</td></tr> +<tr><td class="tl">Porch, 1 light </td> <td class="tr">60</td></tr> +<tr><td class="tl">Barn and barn-yard:</td> <td></td></tr> +<tr><td class="tl">Barn-yard entrance, 1 tungsten </td> <td class="tr">100</td></tr> +<tr><td class="tl">Watering trough, 1 tungsten </td> <td class="tr">100</td></tr> +<tr><td class="tl">Front gate, 1 tungsten </td> <td class="tr">100</td></tr> +<tr><td class="tl">Horse barn, 4 lights @60 </td> <td class="tr">240</td></tr> +<tr><td class="tl">Cow barn, 4 lights @60 </td> <td class="tr">240</td></tr> +<tr><td class="tl">Pig house, 1 light </td> <td class="tr">60</td></tr> +<tr><td class="tl">Hay barn, 2 lights, @60 </td> <td class="tr">120</td></tr> +<tr><td></td> <td class="tr">———</td></tr> +<tr><td class="tl">Total for farmstead</td> <td class="tr">2,800</td></tr> +</tbody></table> + +<p>This provides for 44 lights, an extremely liberal allowance. How many +of these lights will be burning at any one time? Probably not one-half +of them; yet the ideal plant is that which permits all fixtures to be +in service at one time on the rare occasions when necessary. Thus, for +lighting only, 2,800<span class='pagenum'><a name="Page_142" id="Page_142">[Pg 142]</a></span> watts maximum service would require a 4 kilowatt +generator, and 10 water horsepower, on the liberal rating of two to +one. A 3 kilowatt generator would take care of these lights, with a 30 +per cent overload (which is not excessive) for maximum service. The +above liberal allowance of lights may be cut in two, or four—or even +eight—and still throw a kerosene lamp in shadow. It all depends on +the number of lights one wants burning at one time; and the power of +the water wheel.</p> + +<p>If the 36 carbon lights in the above table were replaced by 25 watt +tungsten lights, the saving in power would be 35 watts each, or 1,260 +watts, nearly two electrical horsepower; while the added first cost +would be 14 cents a light, or $5.04. A generator of 2 kilowatt +capacity would take care of all these lights then, with 460 watts to +spare.</p> + + +<p class="center padtop"><i>Heating</i></p> + +<p>Electric heating and cooking is in its infancy, due to the prohibitive +cost of commercial <span class='pagenum'><a name="Page_143" id="Page_143">[Pg 143]</a></span>current in our cities. Here the farmer has the +advantage again, with his cheap current.</p> + +<p>For heating the house, it is calculated that 2 watts is required for +each cubic foot of air space in a room, during ordinary winter +weather. Thus, a room 10 × 12, and 8 feet high, would contain 960 +cubic feet, and would require 1,820 watts energy to heat it in cold +weather. Five such rooms would require 9.1 kilowatts; and 10 such +rooms, or their equivalent, would require 18.2 kilowatts.</p> + +<p>Electric heating devices are divided into two classes: (1) those which +can be used on lamp circuits, <i>and do not draw more than 660 watts +each</i>; and (2) those which draw more than 660, therefore <i>require +special wiring</i>. The capacity of these devices is approximately as +follows:</p> + + +<p style="margin-left: 20%;">Lamp circuit devices:</p> + +<table summary="circuit devices and watts" style="width: 40%;"><tbody> +<tr><td></td> <td class="tr"><i>Watts</i></td></tr> +<tr><td class="tl">Electric iron</td> <td class="tr">400 to 660</td></tr> +<tr><td class="tl">Toaster</td> <td class="tr">350 to 660</td></tr> +<tr><td class="tl">Vacuum cleaner</td> <td class="tr">200 to 400</td></tr> +<tr><td class="tl">Grill</td> <td class="tr">400 to 660</td></tr> +<tr><td class="tl">Small water heater</td> <td class="tr">400 to 660</td></tr> +<tr><td class="tl">Hot plates</td> <td class="tr">400 to 660</td></tr> +</tbody></table> + +<p><span class='pagenum'><a name="Page_144" id="Page_144">[Pg 144]</a></span></p> + +<p style="margin-left: 20%;">Lamp circuit devices:</p> + +<table summary="circuit devices and watts" style="width: 40%;"><tbody> +<tr><td class="tl">Coffee percolator</td> <td class="tr">400 to 660</td></tr> +<tr><td class="tl">Chafing dish</td> <td class="tr">400 to 660</td></tr> +<tr><td class="tl">Electric fan</td> <td class="tr">100 to 250</td></tr> +</tbody></table> + +<p style="margin-left: 20%;">Special circuit devices:</p> + +<table summary="circuit devices and watts" style="width: 40%;"><tbody> +<tr><td class="tl">Hot water boiler heater</td> <td class="tr">800 to 1,200</td></tr> +<tr><td class="tl">Small ovens</td> <td class="tr">660 to 1,200</td></tr> +<tr><td class="tl">Range ovens</td> <td class="tr">1,200 to 3,000</td></tr> +<tr><td class="tl">Range, hot plates</td> <td class="tr">400 to 1,300</td></tr> +<tr><td class="tl">Radiators (small)</td> <td class="tr">750 to 1,500</td></tr> +<tr><td class="tl">Radiators (large)</td> <td class="tr">1,500 to 6,000</td></tr> +</tbody></table> + +<p>The only device in the above list which is connected continuously, is +the hot water boiler, and this can be credited with at least one +electrical horsepower 24 hours a day. It is a small contrivance, not +much bigger than a quart can, attached to the back of the kitchen +boiler, and it keeps the water hot throughout the house at all hours. +Its cost will vary with the make, ranging from $8 to $15; and since it +is one of the real blessings of the farm kitchen and bathroom, it +should be included in all installations where power permits. Electric +radiators will be used 24 hours a day in winter, and not at all in +summer. They are portable, and can<span class='pagenum'><a name="Page_145" id="Page_145">[Pg 145]</a></span> be moved from room to room, and +only such rooms as are in actual use need be heated. The other devices +are for intermittent service, many of them (like the iron) for only a +few hours each week.</p> + +<p>The grill, chafing dish, coffee percolator, etc., which are used on +the dining room table while the family is at meals, each draw an +equivalent of from 6 to 10 carbon lights. By keeping this in view and +turning off spare lights, one can have the use of them, with even a +small plant. Thus, a one kilowatt plant permits the use of any one of +these lamp circuit devices at a time, with a few lights in addition.</p> + + +<p class="center padtop"><i>Power</i></p> + +<p>Electric power is to be had through motors. A direct current dynamo +and a direct current motor are identical in construction. That is, a +motor becomes a generator if belted to power; and a generator becomes +a motor, if connected to electric mains. This is best illustrated by +citing the instance of a trans-continental<span class='pagenum'><a name="Page_146" id="Page_146">[Pg 146]</a></span> railroad which crosses the +Bitter Root Mountains by means of electric power. Running 200 miles up +a 2 per cent grade, it is drawn<span class='pagenum'><a name="Page_147" id="Page_147">[Pg 147]</a></span> by its motors. Coasting 200 miles +down the 2 per cent grade on the other side of the mountains, its +motors become generators. They act as brakes, and at the same time +they pump the power of the coasting weight of this train back into the +wires to help a train coming up the other side of the mountains.</p> + +<div class="figcenter" style="width: 400px;"> +<img src="images/d146.jpg" width="400" height="503" alt="" title="" /> +Connections of shunt motor and starting rheostat +</div> + + +<p>Just as there are three types of direct current generators, so there +are three types of direct current motors: <i>series</i>, <i>shunt</i>, and +<i>compound</i>, with features already explained in the case of generators. +Motors are rated by horsepower, and generators are rated by kilowatts. +Thus a one kilowatt generator has a capacity of 1,000 watts; as a +motor, it would be rated as 1000/746 horsepower, or 1.34 horsepower. +Their efficiency varies with their size, ranging from 40 to 60 per +cent in very small motors, and up to 95 per cent in very large ones. +The following table may be taken as a guide in calculating the power +required by motors, on 110-volt circuits:</p> + +<p><span class='pagenum'><a name="Page_148" id="Page_148">[Pg 148]</a></span></p> + + +<table summary="power required by motors" style="width: 40%;"><tbody> +<tr><td class="tl">¼ Horsepower</td> <td class="center">2½ amperes, or 275 watts</td></tr> +<tr><td class="tl">½ hp</td> <td class="center">4½ amperes, or 500 watts</td></tr> +<tr><td class="tl">1 hp</td> <td class="center">9 amperes, or 990 watts</td></tr> +<tr><td class="tl">2 hp</td> <td class="center">17 amperes, or 1.97 kilowatts</td></tr> +<tr><td class="tl">3 hp</td> <td class="center">26 amperes, or 2.86 kilowatts</td></tr> +<tr><td class="tl">5 hp</td> <td class="center">40 amperes, or 4.40 kilowatts</td></tr> +<tr><td class="tl">7½ hp</td> <td class="center">60 amperes, or 6.60 kilowatts</td></tr> +<tr><td class="tl">10 hp</td> <td class="center">76 amperes, or 8.36 kilowatts</td></tr> +<tr><td class="tl">15 hp</td> <td class="center">112 amperes, or 12.32 kilowatts</td></tr> +</tbody></table> + +<p>An electric motor, in operation, actually generates electricity, which +it pushes back into the line as a counter-electromotive-force. The +strength of this counter force, in volts, depends on the motor's +speed, the same as if it were running as a dynamo. For this reason, +when a motor is started, and before it comes up to speed, there would +be a rush of current from the line, with nothing to hold it back, and +the motor would be burned out unless some means were provided to +protect it for the moment. This is done by means of a starting +rheostat, similar to the regulating rheostat on the dynamo +switchboard. This resistance box is connected in "series" with the +armature, in the case of shunt and compound motors; and with the +entire<span class='pagenum'><a name="Page_149" id="Page_149">[Pg 149]</a></span> motor circuit in the case of a series machine.</p> + +<p>A <i>series</i> motor has a powerful starting torque, and adjusts its speed +to the load. It is used almost altogether in street cars. It can be +used in stump pulling, or derrick work, such as using a hay fork. It +must always be operated under load, otherwise, it would increase in +speed until it tore itself to pieces through mechanical strain. The +ingenious farmer who puts together an electric plow, with the mains +following behind on a reel, will use a series motor.</p> + +<p>A <i>shunt</i> motor should be used in all situations where a fairly +uniform speed under load is required, such as separating, in milking +machines, running a lathe, an ensilage cutter, vacuum cleaners, +grinders, etc.</p> + +<p>The <i>compound</i> motor has the characteristics of the series and shunt +motors, giving an increased starting torque, and a more nearly +constant speed under varying loads than the shunt motor, since the +latter drops off slightly in speed with increasing load.</p> + + +<p><span class='pagenum'><a name="Page_150" id="Page_150">[Pg 150]</a></span></p><p class="center padtop"><i>Flexible Power</i></p> + +<p>An electric motor is an extremely satisfactory form of power because +it is so flexible. Thus, one may use a five horsepower motor for a one +horsepower task, and the motor will use only one electrical horsepower +in current—just enough to overcome the task imposed on it. For this +reason, a large-sized motor may be used for any operation, from one +requiring small power, up to its full capacity. It will take an +overload, the same as a dynamo. In other words it is "eager" for any +task imposed on it; therefore it must be protected by fuses, or it +will consume itself, if too big an overload is imposed on it.</p> + +<p>A one horsepower shunt or compound motor is very serviceable for +routine farm operations, such as operating the separator, the churn, +the milking machine, grinder, pump, and other small power jobs. Motors +of ¼ horsepower are handy in the kitchen, for grinding knives, +polishing silver, etc., and can be used also for vacuum cleaners, and +running the sewing<span class='pagenum'><a name="Page_151" id="Page_151">[Pg 151]</a></span> machine. For the larger operations, motors will +vary from three horsepower for cutting ensilage, to fifteen horsepower +for threshing. They can be mounted on trucks and conveyed from one +point to another, being fed current from the mains by means of +suitable wires wound on reels.</p> + +<p>Remember, in estimating the size of your plant for light, heat, and +power, that it does not have to be big enough to use all the devices +at one time. Also remember, that two water horsepower to one +electrical horsepower is a very liberal allowance; and that a +generator working under one-half or two-thirds capacity at normal +loads will require less attention than a machine constantly being +worked above its capacity. Therefore, let your generator be of liberal +size, because the difference in cost between a 5 and 10 kilowatt +machine is not in proportion to their capacity. In fact (especially +among second-hand machines), the difference in cost is very small. The +mere fact that the generator is of 110 electrical horsepower capacity +does not require<span class='pagenum'><a name="Page_152" id="Page_152">[Pg 152]</a></span> a turbine of 20 horsepower. The chances are that +(unless you wish to heat your house and do large power jobs) you will +not use more than 3 to 5 electrical horsepower normally; therefore an +allowance of 10 water horsepower, in this case, would be ample. A +plant used simply for lighting the house and barn, for irons, and +toasters, and one horsepower motors, need not exceed 2 or 2½ +kilowatts for the generator, and 5 or 6 horsepower for the turbine +wheel. Normally it would not use one-half this capacity.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_153" id="Page_153">[Pg 153]</a></span></p> +<h2><a name="CHAPTER_VII" id="CHAPTER_VII"></a>CHAPTER VII</h2> + +<p class="subhead2">TRANSMISSION LINES</p> + +<div class="blockquot"><p>Copper wire—Setting of poles—Loss of power in transmission—Ohm's +Law and examples of how it is used in figuring size of +wire—Copper-wire tables—Examples of transmission lines—When to +use high voltages—Over-compounding a dynamo to overcome +transmission loss.</p></div> + + +<p>Having determined on the location of the farm water-power electric +plant, and its capacity, in terms of electricity, there remains the +wiring, for the transmission line, and the house and barn.</p> + +<p>For transmission lines, copper wire covered with waterproof braid—the +so-called weatherproof wire of the trade—is used. Under no +circumstances should a wire smaller than No. 8, B. & S. gauge be used +for this purpose, as it would not be strong enough mechanically. The +poles should be of chestnut or cedar, 25 feet long, and set four feet +in the ground. Where it is necessary to follow highways, they<span class='pagenum'><a name="Page_154" id="Page_154">[Pg 154]</a></span> should +be set on the fence line; and in crossing public highways, the +ordinance of your own town must guide you. Some towns prescribe a +height of 19 feet above the road, others 27 feet, some 30. Direct +current, such as is advised for farm installations, under ordinary +circumstances, does not affect telephone wires, and therefore +transmission lines may be strung on telephone poles. Poles are set at +an average distance of 8 rods; they are set inclined outward on +corners. Sometimes it is necessary to brace them with guy wires or +wooden braces. Glass insulators are used to fasten the wires to the +cross-arms of the poles, and the tie-wires used for this purpose must +be the same size as the main wire and carry the same insulation.</p> + + +<p class="center padtop"><i>Size of Wire for Transmission</i></p> + +<p>To determine the size of the transmission wires will require knowledge +of the strength of current (in amperes) to be carried, and the +distance in feet. In transmission, the electric current is again +analogous to water flowing in<span class='pagenum'><a name="Page_155" id="Page_155">[Pg 155]</a></span> pipes. It is subject to resistance, +which cuts down the amount of current (in watts) delivered.</p> + +<div class="figcenter" style="width: 500px;"> +<a href="images/d155-big.jpg"><img src="images/d155-small.jpg" width="500" height="337" alt="" title="" /></a> +Bringing wires into the house or barn +</div> + +<p>The loss in transmission is primarily measured in volts; and since the +capacity of an electric current for work equals the <i>volts</i> multiplied +by <i>amperes</i>, which gives <i>watts</i>, every volt lost reduces the working +capacity of the current by so much. This loss is referred to by +electrical engineers as the "C^2R loss," which is another way of +saying that the loss is equal to the <i>square of the current in +amperes</i>, multiplied by <i>ohms</i> resistance. Thus, if the<span class='pagenum'><a name="Page_156" id="Page_156">[Pg 156]</a></span> amperes +carried is 10, and the ohms resistance of the line is 5, then the loss +in watts to convey that current would be (10 × 10) × 5, or 500 watts, +nearly a horsepower.</p> + +<p>The pressure of <i>one volt</i> (as we have seen in another chapter) is +sufficient to force <i>one ampere</i>, through a resistance of <i>one ohm</i>. +Such a current would have no capacity for work, since its pressure +would be consumed in the mere act of transmission.</p> + +<p>If, however, the pressure were <i>110 volts</i>, and the current <i>one +ampere</i>, and the resistance <i>one ohm</i>, the effective pressure after +transmission would be 110-1, or 109 volts.</p> + +<p>To force a 110-volt current of <i>50 amperes</i> through the resistance of +<i>one ohm</i>, would require the expenditure of <i>50 volts</i> pressure. Its +capacity for work, after transmission, would be 110-50, or <i>60 volts, +× 50 amperes</i>, or 3,000 watts. As this current consisted of <i>110 × +50</i>, or 5,500 watts at the point of starting, the loss would be 2,500 +watts, or about 45 per cent. It is bad engineering to allow more than +10 per cent loss in transmission.</p> + +<p><span class='pagenum'><a name="Page_157" id="Page_157">[Pg 157]</a></span></p><p>There are two ways of keeping this loss down. One is by increasing +the size of the transmission wires, thus cutting down the resistance +in ohms; the other way is by raising the voltage, thus cutting down +the per cent loss. For instance, suppose the pressure was 1,100 volts, +instead of 110 volts. Five amperes at 1,100 volts pressure, gives the +same number of watts, power, as 50 amperes, at 110 volts pressure. +Therefore it would be necessary to carry only 5 amperes, at this rate. +The loss would be 5 volts, or less than ½ of 1 per cent, as compared +with 45 per cent with 110 volts.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d157.jpg" width="500" height="54" alt="" title="" /> +Splicing transmission wire +</div> + + +<p>In large generating stations, where individual dynamos frequently +generate as much as 20,000 horsepower, and the current must be +transmitted over several hundred miles of territory, the voltage is +frequently as high as 150,000, with the amperes reduced in proportion. +Then the voltage is lowered to a suitable rate, and the amperage +raised in proportion, by special machinery, at the point of use.</p> + +<p>It is the principle of the C^2R loss, which the<span class='pagenum'><a name="Page_158" id="Page_158">[Pg 158]</a></span> farmer must apply in +determining the size of wire he is to use in transmitting his current +from the generator switchboard to his house or barn. The wire table on +page 159, together with the formula to be used in connection with it, +reduce the calculations necessary to simple arithmetic. In this table +the resistance of the various sizes of wire is computed from the fact +that a wire of pure copper 1 foot long, and 1/1000 inch in diameter +(equal to one circular mill) offers a resistance of 10.6 ohms to the +foot. The principle of the C^2R loss is founded on Ohm's Law, which is +explained in Chapter V.</p> + +<p>The formula by which the size of transmission wire is determined, for +any given distance, and a given number of amperes, is as follows:</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m158.jpg" width="500" height="68" alt="(Distance ft. one way × 22 × No. of amperes) / (Number of volts lost) = circular mills." title="" /> +</div> + +<p>In other words, multiply the <i>distance in feet</i> from mill to house by +22, and multiply this product by the <i>number of amperes</i> to be<span class='pagenum'><a name="Page_159" id="Page_159">[Pg 159]</a></span> +carried. Then divide the product by the <i>number of volts</i> to be lost; +and the result will be the diameter of the wire required <i>in circular +mills</i>. By referring to the table above, the B. & S. gauge of the wire +necessary for transmission, can be found from the nearest +corresponding number under the second column, entitled "circular mills +area."</p> + + +<p class="subhead2 padtop">COPPER WIRE TABLE</p> + +<table summary="copper wire table" style="width: 75%;"><tbody> +<tr><td class="tr"><i>B.& S.<br />Gauge</i></td> <td class="tr"><i>Feet per Lb.</i></td> <td class="tr"><i>Area in<br />circular mills</i></td> <td class="tr"><i>(R) Ohms<br />per 1,000 feet</i></td> <td class="tr"><i>Feet<br />per Ohm</i></td> <td class="tr"><i>(R) Ohms<br />per pound</i></td></tr> +<tr><td class="tr">0000</td> <td class="tr">1.561</td> <td class="tr">211,600.0</td> <td class="tr">.04904</td> <td class="tr">20,392.90</td> <td class="tr">.00007653</td></tr> +<tr><td class="tr">000</td> <td class="tr">1.969</td> <td class="tr">167,805.0</td> <td class="tr">.06184</td> <td class="tr">16,172.10</td> <td class="tr">.00012169</td></tr> +<tr><td class="tr">00</td> <td class="tr">2.482</td> <td class="tr">133,079.0</td> <td class="tr">.07797</td> <td class="tr">12,825.40</td> <td class="tr">.00019438</td></tr> +<tr><td class="tr">0</td> <td class="tr">3.130</td> <td class="tr">105,534.0</td> <td class="tr">.09829</td> <td class="tr">10,176.40</td> <td class="tr">.00030734</td></tr> +<tr><td class="tr">1</td> <td class="tr">3.947</td> <td class="tr">83,694.0</td> <td class="tr">.12398</td> <td class="tr">8,066.00</td> <td class="tr">.00048920</td></tr> +<tr><td class="tr">2</td> <td class="tr">4.977</td> <td class="tr">66,373.0</td> <td class="tr">.15633</td> <td class="tr">6,396.70</td> <td class="tr">.00077784</td></tr> +<tr><td class="tr">3</td> <td class="tr">6.276</td> <td class="tr">52,634.0</td> <td class="tr">.19714</td> <td class="tr">5,072.50</td> <td class="tr">.00123700</td></tr> +<tr><td class="tr">4</td> <td class="tr">7.914</td> <td class="tr">41,742.0</td> <td class="tr">.24858</td> <td class="tr">4,022.90</td> <td class="tr">.00196660</td></tr> +<tr><td class="tr">5</td> <td class="tr">9.980</td> <td class="tr">33,102.0</td> <td class="tr">.31346</td> <td class="tr">3,190.20</td> <td class="tr">.00312730</td></tr> +<tr><td class="tr">6</td> <td class="tr">12.58</td> <td class="tr">26,250.0</td> <td class="tr">.39528</td> <td class="tr">2,529.90</td> <td class="tr">.00497280</td></tr> +<tr><td class="tr">7</td> <td class="tr">15.87</td> <td class="tr">20,816.0</td> <td class="tr">.49845</td> <td class="tr">2,006.20</td> <td class="tr">.00790780</td></tr> +<tr><td class="tr">8</td> <td class="tr">20.01</td> <td class="tr">16,509.0</td> <td class="tr">.62840</td> <td class="tr">1,591.10</td> <td class="tr">.01257190</td></tr> +<tr><td class="tr">9</td> <td class="tr">25.23</td> <td class="tr">13,094.0</td> <td class="tr">.79242</td> <td class="tr">1,262.00</td> <td class="tr">.01998530</td></tr> +<tr><td class="tr">10</td> <td class="tr">31.82</td> <td class="tr">10,381.0</td> <td class="tr">.99948</td> <td class="tr">1,000.50</td> <td class="tr">.03178460</td></tr> +<tr><td class="tr">11</td> <td class="tr">40.12</td> <td class="tr">8,234.0</td> <td class="tr">1.26020</td> <td class="tr">793.56</td> <td class="tr">.05054130</td></tr> +<tr><td class="tr">12</td> <td class="tr">50.59</td> <td class="tr">6,529.9</td> <td class="tr">1.58900</td> <td class="tr">629.32</td> <td class="tr">.08036410</td></tr> +<tr><td class="tr">13</td> <td class="tr">63.79</td> <td class="tr">5,178.4</td> <td class="tr">2.00370</td> <td class="tr">499.06</td> <td class="tr">.12778800</td></tr> +<tr><td class="tr">14</td> <td class="tr">80.44</td> <td class="tr">4,106.8</td> <td class="tr">2.52660</td> <td class="tr">395.79</td> <td class="tr">.20318000</td></tr> +<tr><td class="tr">15</td> <td class="tr">101.4</td> <td class="tr">3,256.7</td> <td class="tr">3.18600</td> <td class="tr">313.87</td> <td class="tr">.32307900</td></tr> +<tr><td class="tr">16</td> <td class="tr">127.9</td> <td class="tr">2,582.9</td> <td class="tr">4.01760</td> <td class="tr">248.90</td> <td class="tr">.51373700</td></tr> +<tr><td class="tr">17</td> <td class="tr">161.3</td> <td class="tr">2,048.2</td> <td class="tr">5.06600</td> <td class="tr">197.39</td> <td class="tr">.81683900</td></tr> +<tr><td class="tr">18</td> <td class="tr">203.4</td> <td class="tr">1,624.3</td> <td class="tr">6.38800</td> <td class="tr">156.54</td> <td class="tr">1.29876400</td></tr> +</tbody></table> + + +<p class="subhead2">CARRYING CAPACITY OF WIRES AND WEIGHT</p> + +<table summary="carrying capacity" style="width: 75%;"><tbody> + +<tr><td class="tr"><i>B. & S.<br />Gauge No.</i></td> <td class="tr"><i>Weight 1,000 ft.<br />Weatherproof (Pounds)</i></td> <td class="tr"><i>Carrying capacity<br />Weatherproof (Amperes)</i></td> <td class="tr"><i>Carrying capacity<br />rubber cov. (Amperes)</i></td></tr> +<tr><td class="tr">0000</td> <td class="tr">800</td> <td class="tr">312</td> <td class="tr">175</td></tr> +<tr><td class="tr">000</td> <td class="tr">666</td> <td class="tr">262</td> <td class="tr">145</td></tr> +<tr><td class="tr">00</td> <td class="tr">500</td> <td class="tr">220</td> <td class="tr">120</td></tr> +<tr><td class="tr">0</td> <td class="tr">363</td> <td class="tr">185</td> <td class="tr">100</td></tr> +<tr><td class="tr">1</td> <td class="tr">313</td> <td class="tr">156</td> <td class="tr">95</td></tr> +<tr><td class="tr">2</td> <td class="tr">250</td> <td class="tr">131</td> <td class="tr">70</td></tr> +<tr><td class="tr">3</td> <td class="tr">200</td> <td class="tr">110</td> <td class="tr">60</td></tr> +<tr><td class="tr">4</td> <td class="tr">144</td> <td class="tr">92</td> <td class="tr">50</td></tr> +<tr><td class="tr">5</td> <td class="tr">125</td> <td class="tr">77</td> <td class="tr">45</td></tr> +<tr><td class="tr">6</td> <td class="tr">105</td> <td class="tr">65</td> <td class="tr">35</td></tr> +<tr><td class="tr">7</td> <td class="tr">87</td> <td class="tr">55</td> <td class="tr">30</td></tr> +<tr><td class="tr">8</td> <td class="tr">69</td> <td class="tr">46</td> <td class="tr">25</td></tr> +<tr><td class="tr">10</td> <td class="tr">50</td> <td class="tr">32</td> <td class="tr">20</td></tr> +<tr><td class="tr">12</td> <td class="tr">31</td> <td class="tr">23</td> <td class="tr">15</td></tr> +<tr><td class="tr">14</td> <td class="tr">22</td> <td class="tr">16</td> <td class="tr">10</td></tr> +<tr><td class="tr">16</td> <td class="tr">14</td> <td class="tr">8</td> <td class="tr">5</td></tr> +<tr><td class="tr">18</td> <td class="tr">11</td> <td class="tr">5</td> <td class="tr">3</td></tr> +</tbody></table> + +<p><span class='pagenum'><a name="Page_160" id="Page_160">[Pg 160]</a></span></p><p class="padtop">Since two wires are required for electrical transmission, the above +formula is made simple by counting the distance only one way, in feet, +and doubling the resistance constant, 10.6, which, for convenience is +taken as 22, instead of 21.2.</p> + + +<p class="center padtop"><i>Examples of Transmission Lines</i></p> + +<p>As an example, let us say that Farmer Jones has installed a +water-power electric plant on his brook, <i>200 yards distant</i> from his +house. The generator is a 5 kilowatt machine, capable of producing <i>45 +amperes</i> at <i>110 volts pressure</i>. He has a 3 horsepower motor, drawing +26 amperes at full load; he has 20 lights of varying capacities, +requiring<span class='pagenum'><a name="Page_161" id="Page_161">[Pg 161]</a></span> 1,200 watts, or 10 amperes when all on; and his wife uses +irons, toasters, etc., which amount to another 9 or 10 amperes—say 45 +altogether. The chances are that he will never use all of the +apparatus at one time; but for flexibility, and his own satisfaction +in not having to stop to think if he is overloading his wires, he +would like to be able to draw the full <i>45 amperes</i> if he wishes to. +He is willing to allow <i>5 per cent loss</i> in transmission. <i>What size +wires will be necessary, and what will they cost?</i> Substituting these +values in the above formula, the result is:</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m161.jpg" width="500" height="69" alt="Answer: (600 × 22 × 45) / 5.5 = 108,000 circular mills." title="" /> +</div> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d161.jpg" width="500" height="132" alt="" title="" /> +Transmission wire on glass insulator +</div> + + +<p>Referring to the table, No. 0 wire is 105,534 circular mills, and is +near enough; so this wire would be used. It would require 1,200 feet,<span class='pagenum'><a name="Page_162" id="Page_162">[Pg 162]</a></span> +which would weigh, by the second table, 435.6 pounds. At 19 cents a +pound, it would cost $82.76.</p> + +<p>Farmer Jones says this is more money than he cares to spend for +transmission. As a matter of fact, he says, he never uses his motor +except in the daytime, when his lights are not burning; so the maximum +load on his line at any one time would be <i>26 amperes</i>, not 45. <i>What +size wire would he use in this instance?</i></p> + +<p>Substituting 26 for 45 in the equation, the result is 61,300 circular +mills, which corresponds to No. 2 wire. It would cost $57.00.</p> + +<p>Now, if Farmer Jones, in an emergency, wished to use his motor at the +same time he was using all his lights and his wife was ironing and +making toast—in other words, if he wanted to use the <i>45 amperes</i> +capacity of his dynamo, <i>how many volts would he lose?</i> To get this +answer, we change the formula about, until it reads as follows:</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m162.jpg" width="500" height="55" alt="(Distance in feet × 22 × amperes) / circular mills = Number of volts lost" title="" /> +</div> + +<p><span class='pagenum'><a name="Page_163" id="Page_163">[Pg 163]</a></span></p><p>Substituting values, we have, in this case,</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m163.jpg" width="500" height="99" alt="(600 × 22 × 45) / 66,373 (No. 2) = 9 volts," title="" /> +</div> + +<p>nearly, less than 10 per cent. This is a very efficient +line, under the circumstances. Now if he is willing to lose 10 per +cent on <i>half-load</i>, instead of full load, he can save still more +money in line wire. In that case (as you can find by applying the +formula again), he could use No. 5 wire, at a cost of $28.50. He would +lose 11 volts pressure drawing 26 amperes; and he would lose 18 volts +pressure drawing 45 amperes, if by any chance he wished to use full +load.</p> + +<p>In actual practice, this dynamo would be regulated, by means of the +field resistance, to register 110 plus 11 volts, or 121 volts at the +switchboard to make up for the loss at half-load. At full load, his +voltage at the end of the line would be 121 minus 18, or 103 volts; +his motor would run a shade slower, at this voltage, and his lights +would be slightly dimmer. He would probably not notice the difference. +If he did, he could walk over to his generating station, and raise<span class='pagenum'><a name="Page_164" id="Page_164">[Pg 164]</a></span> +the voltage a further 7 volts by turning the rheostat handle another +notch.</p> + +<div class="figcenter" style="width: 400px;"> +<img src="images/d164.jpg" width="400" height="604" alt="" title="" /> +A barn-yard light +</div> + + +<p>Thousands of plants can be located within 100 feet of the house. If +Farmer Jones could do this, he could use No. 8 wire, costing $2.62. +The drop in pressure would be 5.99 volts at full load—so small it +could be ignored entirely. In this case the voltmeter should be made +to read 116 volts at the switchboard, by means of the rheostat.</p> + +<p>If, on the other hand, this plant were 1,000 feet away from the house +and the loss 10 volts the size wire would be</p> + + +<div class="figcenter" style="width: 500px;"> +<img src="images/m164.jpg" width="500" height="79" alt="(1,000 × 22 × 45) / 10 = 99,000 circular mills;" title="" /> +</div> + +<p>a No. 0 wire comes nearest to this figure, and its cost, for 2,000 +feet, at 19 cents a pound, would be $137.94.<span class='pagenum'><a name="Page_165" id="Page_165">[Pg 165]</a></span> A No. 0000 wire, costing +$294.00, would give a 5 per cent drop at full load. In this case, the +cost of transmission can be reduced to a much lower figure, by +allowing a bigger drop at half-load, with regulation at the +switchboard. Thus, a No. 2 wire here, costing but $95, would be +satisfactory in every way. The loss at half-load would be about 9 +volts, and the rheostat would be set permanently for 119 or 120 volts. +A modern dynamo can be regulated in voltage by over 25 per cent in +either direction, without harm, if care is taken not to overload it.</p> + + +<p class="center padtop"><i>Benefit of Higher Voltages</i></p> + +<p>If Farmer Jones' plant is a half of a mile away from the house, he +faces a more serious proposition in the way of transmission. Say he +wishes to transmit 26 amperes with a loss of 10 volts. What size wire +will be necessary?</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m165.jpg" width="500" height="60" alt="Thus: (2640 × 22 × 26) / 10 = 151,000 circular mills." title="" /> +</div> + +<p>A No. 000 wire is nearest this size, and 5,280 feet of it would cost +over $650.00. This cost<span class='pagenum'><a name="Page_166" id="Page_166">[Pg 166]</a></span> would be prohibitive. If, however, he +installed a 220-volt dynamo—at no increase in cost—then he would +have to transmit only a half of 26 amperes, or 13 amperes, and he +could allow 22 volts loss, counting 10 per cent. In this case, the +problem would work out as follows:</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/m166.jpg" width="500" height="65" alt="(2640 × 22 × 13) / 22 = 34,320 circular mills," title="" /> +</div> + +<p>or approximately a No. 5 wire which, at 19 cents a pound, would cost +$120.65.</p> + +<p>Install a 550-volt generator, instead of a 220-volt machine and the +amperes necessary would be cut to 5.2, and the volts lost would be +raised to 55. In this case a No. 12 wire would carry the current; but +since it would not be strong enough for stringing on poles, a No. 8 +wire would be used, costing about $63.</p> + +<p>It will be readily seen from these examples how voltage influences the +efficiency of transmission. Current generated at a pressure in excess +of 550 volts is not to be recommended for farm plants unless an expert +is in charge.<span class='pagenum'><a name="Page_167" id="Page_167">[Pg 167]</a></span> A safer rule is not to exceed 220 volts, for while 550 +volts is not necessarily deadly, it is dangerous. When one goes into +higher voltages, it is necessary to change the type of dynamo to +<i>alternating current</i>, so that the current can be transformed to safe +voltages at the point where it is used. Since only the occasional farm +plant requires a high-tension system, the details of such a plant will +not be gone into here.</p> + +<p>In transmitting the electric current over miles of territory, +engineers are accustomed to figure 1,000 volts for each mile. Since +this is a deadly pressure, it should not be handled by any one not an +expert, which, in this case, the farmer is not.</p> + + +<p class="center padtop"><i>Over-Compounding the Generator</i></p> + +<p>One can absorb the loss in transmission frequently, by +over-compounding the machine. In describing the compound machine, in +Chapter Five, it is shown that the usual compound dynamo on the market +is the so-called flat-compounded type. In such a dynamo, the<span class='pagenum'><a name="Page_168" id="Page_168">[Pg 168]</a></span> voltage +remains constant at the switchboard, from no load to full load, +allowing for a slight curve which need not be taken into account.</p> + +<p>Now, by adding a few more turns to the series wires on the field coils +of such a dynamo, a machine is to be had which gradually raises its +voltage as the load comes on in increasing volume. Thus, one could +secure such a machine, which would begin generating at 110 volts, and +would gradually rise to 150 at full load. Yet the voltage would remain +constant at the point of use, the excess being absorbed in +transmission. A machine of this type can be made to respond to any +required rise in voltage.</p> + +<p>As an example of how to take advantage of this very valuable fact, let +us take an instance:</p> + +<p>Say that Farmer Jones has a transmission line 1,000 feet long strung +with No. 7 copper wire. This 2,000 feet of wire would introduce a +resistance of one ohm in the circuit. That is, every ampere of current +drawn at his house would cause the working voltage there to fall<span class='pagenum'><a name="Page_169" id="Page_169">[Pg 169]</a></span> one +volt. If he drew 26 amperes, the voltage would fall, at the house, 26 +volts. If his switchboard voltage was set at say 120, the voltage at +his house, at 26 amperes of load, would fall to 94 volts, which would +cause his lights to dim considerably. It would be a very +unsatisfactory transmission line, with a flat-compounded dynamo.</p> + +<p>On the other hand, if his dynamo was over-compounded 25 per cent—that +is, if it gained 28 volts from no load to full load, the system would +be perfect. In this case, the dynamo would be operated at 110 volts +pressure at the switchboard with no load. At full load the voltmeter +would indicate 110 plus 26, or 136 volts. The one or two lights burned +at the power plant would be subject to a severe strain; but the 50 or +100 lights burned at the house and barn would burn at constant +voltage, which is very economical for lamps.</p> + +<p>The task of over-compounding a dynamo can be done by any trained +electrician. The farmer himself, if he progresses far enough in his +study of electricity, can do it. It is necessary <span class='pagenum'><a name="Page_170" id="Page_170">[Pg 170]</a></span>to remove the top or +"series" winding from the field coils. Count the number of turns of +this wire to each spool. Then procure some identical wire in town and +begin experimenting. Say you found four turns of field wire to each +spool. Now wind on five, or six, being careful to wind it in the same +direction as the coils you removed and connect it in the same way. If +this additional number of turns does not raise the voltage enough, in +actual practice, when the dynamo is running from no load to full load, +add another turn or two. With patience, the task can be done by any +careful mechanic. The danger is in not winding the coils the same way +as before, and getting the connections wrong. To prevent this mistake, +make a chart of the "series" coils as you take them off.</p> + +<p>To make the task of over-compounding your own dynamo even more simple, +write to the manufacturers, giving style and factory number of your +machine. Tell them how much voltage rise you wish to secure, and ask +them how many turns of "series" wire should<span class='pagenum'><a name="Page_171" id="Page_171">[Pg 171]</a></span> be wound on each spool in +place of the old "series" coil. They could tell you exactly, since +they have mathematical diagrams of each machine they make.</p> + +<p>Avoid overloading an over-compounded machine. Since its voltage is +raised automatically, its output in watts is increased a similar +amount at the switchboard, and, for a given resistance, its output in +amperes would be increased the same amount, as can be ascertained by +applying Ohm's Law. Your ammeter is the best guide. Your machine is +built to stand a certain number of amperes, and this should not be +exceeded in general practice.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_172" id="Page_172">[Pg 172]</a></span></p> +<h2><a name="CHAPTER_VIII" id="CHAPTER_VIII"></a>CHAPTER VIII</h2> + +<p class="subhead2">WIRING THE HOUSE</p> + +<div class="blockquot"><p>The insurance code—Different kinds of wiring described—Wooden +moulding cheap and effective—The distributing panel—Branch +circuits—Protecting the circuits—The use of porcelain tubes and +other insulating devices—Putting up chandeliers and wall +brackets—"Multiple" connections—How to connect a wall +switch—Special wiring required for heat and power circuits—Knob +and cleat wiring, its advantages and drawbacks.</p></div> + + +<p>The task of wiring your house is a simple one, with well-defined rules +prescribed by your insurance company. Electricity, properly installed, +is much safer than oil lamps—so much so indeed that insurance +companies are ready to quote especial rates. But they require that the +wiring be done in accordance with rules laid down by their experts, +who form a powerful organization known as the National Board of Fire +Underwriters. Ask your insurance agent for a copy of the code rules.</p> + +<p><span class='pagenum'><a name="Page_173" id="Page_173">[Pg 173]</a></span></p><p>Danger of fire from an electric current comes from the "short +circuit," partial or complete; and it is against this danger that the +rules guard one. The amount of electricity flowing through a short +circuit is limited only by the fuse protecting that line; and since +there is no substance known that can withstand the heat of the +electric arc, short circuits must be guarded against. Happily the +current is so easily controlled that the fire hazard is eliminated +entirely—something which cannot be done with oil lamps.</p> + +<p>In house-wiring for farm plants, the wire should be rubber-covered, +and not smaller than No. 14 B. & S. gauge. This is the wire to use on +all lamp circuits. It costs about $0.85 cents per 100 feet. There are +four kinds of wiring permitted, under the insurance code:</p> + +<p>(1) <i>Flexible armoured cable</i>: This consists of two-wire cable, +protected with a covering of flexible steel. It is installed out of +sight between the walls, and provides suitable outlets for lamps, +etc., by means of metal boxes<span class='pagenum'><a name="Page_174" id="Page_174">[Pg 174]</a></span> set flush with the plaster. It is +easily installed in a house being built, but requires much tearing +down of plaster for an old house. Since its expense prohibits it in +the average farm house, this system will not be described in detail +here.</p> + +<p>(2) <i>Rigid and flexible conduit</i>: As the name implies this system +consists of iron pipe, in connection with flexible conduit, run +between the walls. It differs from the above system, in that the pipes +with their fittings and outlet boxes are installed first, and the +wires are then "fished" through them. Duplex wires—the two wires of +the circuit woven in one braid—are used; and a liberal amount of +soapstone, and occasionally kerosene, are used to make the wires slip +easily into place. This is the most expensive system, and the best; +but it is difficult to install it in an old house without tearing down +a good deal of plaster. It has the advantage of being absolutely +waterproof and fireproof.</p> + +<p><span class='pagenum'><a name="Page_175" id="Page_175">[Pg 175]</a></span></p><p>(3) <i>Wooden moulding</i>: This is simply moulding, providing two +raceways for the insulated wires to run in, and covered with a +capping. It is nailed or screwed firmly to the wall, on top of the +plaster; and when the wires have been installed in their respective +slots and the capping tacked on, the moulding is given a coat of paint +to make it in harmony with the other moulding in the room. This system +is cheap, safe, and easily installed, and will be described in detail +here.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d175.jpg" width="500" height="348" alt="" title="" /> +Detail of wooden moulding +</div> + + +<p>(4) <i>Open wiring</i>: In open wiring, the wires are stretched from one +support to another (such as beams) and held by means of porcelain +cleats, or knobs. It is the simplest to install; but it has the +objection of leaving the wires unprotected, and is ugly. It is very +satisfactory in barns or out-buildings however.</p> + + +<p><span class='pagenum'><a name="Page_176" id="Page_176">[Pg 176]</a></span></p><p class="center padtop"><i>The Distributing Panel</i></p> + +<p>The first point to consider in wiring a house with wooden moulding is +the distribution board. It should be located centrally, on the wall +near the ceiling, so as to be out of ordinary reach. It consists of a +panel of wood—though fireproof material is better—firmly screwed to +the wall, and containing in a row, the porcelain cut-outs, as shown in +the cut, from which the various branch circuits are to be led. Each +cut-out provides for two branch circuits; and each branch contains +receptacles for two plug fuses. These fuses should be of 6 amperes +each. The Insurance Code limits the amount of electricity that may be +drawn on any branch lamp circuit to 660 watts; and these fuses protect +the circuit from drafts beyond this amount.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d176.jpg" width="500" height="241" alt="" title="" /> +Porcelain cut-out and plug fuse +</div> + + +<p>The mains, leading from the entrance switch, as shown in the diagram, +to the panel<span class='pagenum'><a name="Page_177" id="Page_177">[Pg 177]</a></span> board, should be of the same size as the transmission +wire itself, and rubber-covered. These mains terminate at the +distributing board. They are connected to the terminals of the +cut-outs by means of heavy brass screws.</p> + + +<p class="center padtop"><i>Wire Joints</i></p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d177.jpg" width="500" height="213" alt="" title="" /> +Examples of cleat and knob wiring, 1, 2, 3; wire +joints, 4; flexible armoured conductor, 5 +</div> + + +<p>The branch circuits are, as has been said, of No. 14 rubber-covered +wire, running concealed in wooden moulding. All joints or splices in +this wire are made, as shown in the illustration, by first scraping +the wires bright, and fastening them stoutly together. This joint is +then soldered, to make the connection electrically perfect. Soft +solder is used, with<span class='pagenum'><a name="Page_178" id="Page_178">[Pg 178]</a></span> ordinary soldering salts. There are several +compounds on the market, consisting of soft solder in powder form, +ready-mixed with flux. Coat the wire joint with this paste and apply +the flame of an alcohol lamp. The soldered joint is then covered with +rubber tape, and over this ordinary friction tape is wound on. A neat +joint should not be larger than the diameter of the wire before +insulation is removed.</p> + + +<p class="center padtop"><i>Branch Circuits</i></p> + +<p>First, make a diagram of your rooms and indicate where you wish lamps, +or outlets for other purposes. Since wooden moulding can be run across +ceilings, and up or down walls, lamps may be located in places where +they are out of the way. In planning the circuit, remember that you +will want many outlets in handy places on the walls, from which +portable cords will convey current to table lamps, to electric irons +and toasters and other handy devices which can be used on the lamp +circuit. These outlets are made of porcelain,<span class='pagenum'><a name="Page_179" id="Page_179">[Pg 179]</a></span> in two pieces. One +piece is merely a continuation of the moulding itself; and the other +is a cap to connect permanently to the end of the lamp or iron cord, +which may be snapped into place in a second. Since there are a great +many designs of separable current taps on the market, it is well to +select one design and stick to it throughout the house, so that any +device can be connected to any outlet.</p> + +<p>The code permits 660 watts on each circuit. This would allow 12 lamps +of 55 watts each. It is well to limit any one circuit to 6 lamps; this +will give leeway for the use of small stoves, irons, toasters, etc. +without overloading the circuit and causing a fuse to blow.</p> + +<p>Having installed your distributing board, with its cut-outs, figure +out the course of your first branch circuit. Let us say it will +provide lights and outlets for the dining room and living room. It +will be necessary to run the wires through the partitions or floors in +several places. For this purpose porcelain tubes should be used, +costing one to three cents each. Knock holes in the plaster at the +determined<span class='pagenum'><a name="Page_180" id="Page_180">[Pg 180]</a></span> point, insert the tubes so they project ¾ inch on each +side, and fill up the ragged edge of the hole neatly with plaster.</p> + +<div class="figcenter" style="width: 500px;"> +<a href="images/d180-big.jpg"><img src="images/d180-small.jpg" width="500" height="433" alt="" title="" /></a> +The distributing panel +</div> + + +<p>When all the tubes have been set in place, begin laying the moulding. +Run it in a straight line, on the wall against the ceiling wherever +possible, mitering the joints neatly. Whenever it is necessary to +change the run from the ceiling to the wall and a miter cannot be +made, the wires should be protected in<span class='pagenum'><a name="Page_181" id="Page_181">[Pg 181]</a></span> passing from one slot to the +other by being enclosed in non-metallic flexible conduit, called +circular loom.</p> + +<p>In running wooden moulding, avoid brick walls liable to sweat or draw +dampness; keep away from places where the heat of a stove might +destroy the rubber insulation of the wires; do not pass nearer than +six inches to water pipes when possible—and when it is necessary to +pass nearer than this, the wooden moulding should pass above the pipe, +not below it, with at least an inch of air space intervening, thus +avoiding dampness from sweating of pipes.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d181.jpg" width="500" height="186" alt="" title="" /> +Snap switch connections +</div> + + +<p>Places where chandeliers or wall bracket lamps are to be installed +permanently are fitted with wooden terminal blocks, which fit<span class='pagenum'><a name="Page_182" id="Page_182">[Pg 182]</a></span> over +the moulding and flush with the plaster. These, after holes have been +bored in them for the wires, and the wires drawn through, should be +screwed firmly to the wall or ceiling, always choosing a joist or beam +for support. Then a crow's-foot, or tripod of iron, tapped and +threaded for iron pipe, is screwed to the terminal block. The iron +pipe of the chandelier or wall bracket is then screwed home in this +crow's-foot.</p> + +<div class="figleft" style="width: 400px;"> +<a href="images/d183-big.jpg"><img src="images/d183-small.jpg" width="400" height="553" alt="" title="" /></a> +Detail of wooden moulding +</div> + +<p>Do not begin stringing wires until all the moulding of the circuit has +been laid. Then thread the wires through the wall or floor tubes and +lay them in their respective slots. If trouble be found making them +stay in place before the capping is put on, small tacks may be driven +into the moulding beside them to hold them. When a terminal block is +reached, a loop is made of each wire, through the hole cut in the +block, if the circuit is to continue in the same direction. If it is +to end there, the two wires are drawn through taut, and cut off at a +length of 5 or 6 inches. These end wires, or loops, are then scraped +bare and<span class='pagenum'><a name="Page_183" id="Page_183">[Pg 183]</a></span> spliced to the two wires coming out of the chandelier or +wall bracket. This joint is then soldered and covered with tape, and +the shell of the chandelier is screwed into place, covering the joint.</p> + + + + +<p><span class='pagenum'><a name="Page_184" id="Page_184">[Pg 184]</a></span></p><p>If the moulding is run along the walls flush with the ceiling, as is +usual, a branch is made for a wall light, or wall tap, by means of a +porcelain "T," or branch-block, which provides the means for running +the circuit at right angles to itself without letting the wires come +in contact with each other where they cross. Separable current taps +should be installed in handy places on all circuits, so that small +heating devices may be used without removing the lamps from their +sockets. The two wires are bared for half an inch where they run +through these current taps, and are fastened by means of brass screws.</p> + + +<p class="center padtop"><i>"Multiple" Connections</i></p> + +<p>All electric devices for this installation—lamps, irons, vacuum +cleaners, motors—must be connected <i>across</i> the circuit—that is, +bridged, from one wire to the other. This is called <i>multiple</i>, or +shunt connection. There is only one exception to it, in wiring the +house. That one exception is installing a wall switch, the ordinary +snap switch. Since this wall<span class='pagenum'><a name="Page_185" id="Page_185">[Pg 185]</a></span> switch, is, in effect, merely an +instrument, which opens or closes a circuit, it should be connected to +only one wire, which is cut to provide two ends for the screw +connections in the switch. When a moulding branch is run down from the +ceiling to some convenient spot for a snap switch (with which to turn +the lights of a room on or off), a porcelain "T" is not used. All that +is necessary to do is to loop the bottom wire of the circuit down +through the branch moulding, and connect it to the switch at a +terminal block, or porcelain base.</p> + +<p>In wiring lamp fixtures, No. 14 rubber-covered wire will usually prove +too large. For this purpose, No. 18 may be used, with one lamp to each +loop. Hanging lamps may not be supported by electric lamp cord itself, +if there is more than one lamp in the cluster, because the weight is +apt to break the electrical connections. In such a case, the lamp +should be supported by a chain, and the twisted cord conveying current +to the electric bulbs, is woven in the links of the chain. For the +pantry, kitchen, woodshed, barn, etc., a<span class='pagenum'><a name="Page_186" id="Page_186">[Pg 186]</a></span> single hanging lamp may be +suspended from a fielding rosette, as shown in the cut, provided a +single knot is tied inside both the rosette and the lamp socket, to +make it secure. This makes a very cheap fixture. The rosette of +porcelain will cost 15 cents; the lamp socket 20 cents, and the lamp +cord suspending the lamp and carrying the current will cost 1½ +cents a foot; while a tin shade will cost another 15 cents.</p> + + +<div class="figcenter" style="width: 500px;"> +<img src="images/d186.jpg" width="500" height="474" alt="" title="" /> +Detail of simple hanging lamp supported by rosette +</div> + + + +<p><span class='pagenum'><a name="Page_187" id="Page_187">[Pg 187]</a></span></p><p class="center padtop"><i>Official Inspection</i></p> + +<p>In all communities, your insurance agent must inspect and pass your +wiring before you are permitted to throw the main switch and turn on +the electricity. Frequently they require that the moulding be left +uncapped, until they have inspected it. If you have more than 660 +watts in lamps to a circuit; if your joints are not soldered and well +taped; if the moulding is used in any concealed or damp place, the +agent is liable to condemn your work and refuse permission to turn on +the electricity. However the rules are so clearly defined that it is +difficult to go wrong; and a farmer who does his own wiring and takes +pride in its appearance is more apt to be right than a professional +electrician who is careless at his task. After the work has been +passed, tack on the moulding capping, with brads, and paint the +moulding to match the woodwork.</p> + +<p>Wooden moulding wiring is perfectly satisfactory if properly +installed. It is forbidden<span class='pagenum'><a name="Page_188" id="Page_188">[Pg 188]</a></span> in many large cities, because of the +liability of careless workmanship. It should never be installed in +damp places, or out of sight. If the work is well done, the system +leaves nothing to be desired; and it has the additional advantage of +being cheap, and easily done by any farmer who can use carpenter +tools. Farmers with moulding machinery can make their own moulding. +The code prescribes it shall be of straight-grained wood; that the +raceways for the wires shall be separated by a tongue of wood one-half +inch wide; and that the backing shall be at least 3/8 inch thick. It +must be covered, inside and out, with at least two coats of +moisture-repellant paint. It can be had ready-made for about 2 cents a +foot.</p> + + +<p class="center padtop"><i>Special Heating Circuits</i></p> + +<p>If one plans using electricity for heavy-duty stoves, such as ranges +and radiators, it is necessary to install a separate heating circuit. +This is the best procedure in any event, even when the devices are all +small and suited to<span class='pagenum'><a name="Page_189" id="Page_189">[Pg 189]</a></span> lamp circuits. The wire used can be determined by +referring to the table for carrying capacity, under the column headed +"rubber-covered." A stove or range drawing 40 amperes, would require a +No. 4 wire, in moulding. A good plan is to run the heating circuit +through the basement, attaching it to the rafters by means of +porcelain knobs. Branches can then be run up through the floor to +places where outlets are desired. Such a branch circuit should carry +fuses suitable to the allowed carrying capacity of the wire.</p> + + +<p class="center padtop"><i>Knob and Cleat Wiring</i></p> + +<p>Knob and cleat wiring, such as is used extensively for barns and +out-buildings, requires little explanation. The wires should not be +closer than 2½ inches in open places, and a wider space is better. +The wires should be drawn taut, and supported by cleats or knobs at +least every four feet. In case of branch circuits, one wire must be +protected from the other it passes by means of a porcelain tube. It +should never be used in damp<span class='pagenum'><a name="Page_190" id="Page_190">[Pg 190]</a></span> places, and should be kept clear of dust +and litter, and protected from abrasion.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d190.jpg" width="500" height="451" alt="" title="" /> +Knob and cleat wiring +</div> + + +<p>Knob and tube wiring is frequently used in houses, being concealed +between walls or flooring. In this case, the separate wires are +stretched on adjoining beams or rafters, and porcelain tubes are used, +in passing through cross beams. For a ceiling or wall outlet, a +spliced branch is passed through the plaster by means of porcelain +tubes or flexible loom.<span class='pagenum'><a name="Page_191" id="Page_191">[Pg 191]</a></span></p> + +<p>Wires from the house to the barn should be uniform with transmission +wires. At the point of entry to buildings they must be at least six +inches apart, and must take the form of the "drop loop" as shown in +the illustration. A double-pole entrance switch must be provided, +opening downward, with a double-pole fuse. In passing over buildings +wires must not come closer than 7 feet to flat roofs, or one foot to a +ridge roof. Feed-wires for electric motors should be determined from +the table of safe carrying capacities, and should be of liberal size.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_192" id="Page_192">[Pg 192]</a></span></p> +<h2><a name="CHAPTER_IX" id="CHAPTER_IX"></a>CHAPTER IX</h2> + +<p class="subhead2">THE ELECTRIC PLANT AT WORK</p> + +<div class="blockquot"><p>Direct-connected generating sets—Belt drive—The +switchboard—Governors and voltage regulators—Methods of achieving +constant pressure at all loads: Over-compounding the dynamo; A +system of resistances; (A home-made electric radiator); Regulating +voltage by means of the rheostat—Automatic devices—Putting the +plant in operation.</p></div> + + +<p>Dynamos may be connected to water wheels either by means of a belt, or +the armature may spin on the same shaft as the water wheel itself. The +latter is by far the more desirable way, as it eliminates the loss of +power through shafting and belting, and does away altogether +with the belts themselves as a source of trouble. An installation +with the water wheel and armature on the same shaft is called a +"direct-connected set" and is of almost universal use in large power +plants.</p> + +<p>To be able to use such a direct-connected<span class='pagenum'><a name="Page_193" id="Page_193">[Pg 193]</a></span> set, the dynamo must be +designed to develop its full voltage when run at a speed identical +with that of the water wheel. That is, if the dynamo is wound to be +run at a speed of 800 revolutions per minute, it must be driven by a +water wheel which runs at this speed and can be governed within narrow +limits. Small impulse wheels running under great heads attain high +speed, and for such wheels it is possible to obtain a suitable dynamo +at low cost. For instance, a 12-inch impulse wheel, running under a +200-foot head will develop 6¾ horsepower when running at a speed of +875 revolutions per minute. A dynamo for direct coupling to such a +wheel should have a rated speed within 5 per cent of 875 r.p.m.; and, +as generators of this speed are to be had from the stock of almost all +manufacturers, there would be no extra charge.</p> + +<p>When it comes to the larger wheels, however, of the impulse type, or +to turbines operating under their usual head the question becomes a +little more difficult. In such cases, the speed of the water wheel +will vary<span class='pagenum'><a name="Page_194" id="Page_194">[Pg 194]</a></span> from 150 revolutions per minute, to 400, which is slow +speed for a small dynamo. As a general rule, the higher the speed of a +dynamo, the lower the cost; because, to lower the speed for a given +voltage, it is necessary either to increase the number of conductors +on the armature, or to increase the number of field coils, or both. +That means a larger machine, and a corresponding increase in cost.</p> + +<p>In practice, in large plants, with alternating-current machines it has +become usual to mount the field magnets on the shaft, and build the +armature as a stationary ring in whose air space the field coils +revolve. This simplifies the construction of slow-speed, large-output +dynamos. Such a machine, however, is not to be had for the modest +isolated plant of the farmer with his small water-power.</p> + +<div class="figcenter" style="width: 600px;"><a name="i194-1" id="i194-1"></a> +<img src="images/i194-1.jpg" width="600" height="223" alt="" title="" /> +Instantaneous photograph of high-pressure water jet +being quenched by buckets of a tangential wheel +</div> + +<div class="figcenter" style="width: 500px;"><a name="i194-2" id="i194-2"></a> +<img src="images/i194-2.jpg" width="500" height="335" alt="" title="" /> +A tangential wheel, and a dynamo keyed to the same +shaft—the ideal method for generating electricity. The centrifugal +governor is included on the same base +</div> + +<p>Dynamos can be designed for almost any waterwheel speed, and, among +small manufacturers especially, there is a disposition to furnish +these special machines at little advance in price over their stock +machines. Frequently it is merely a matter of changing the winding on +a stock machine. The farmer himself, in many cases, can re-wind an old +dynamo to fit the speed requirements of a direct-connected drive if +the difference is not too<span class='pagenum'><a name="Page_195" id="Page_195">[Pg 195]</a></span> great. All that would be necessary to +effect this change would be to get the necessary winding data from the +manufacturer himself, and proceed with the winding. This data would +give the gauge of wire and the number of turns required for each spool +of the field magnets; and the gauge of wire and number of turns +required for each slot in the armature. The average boy who has +studied electricity (and there is something about electricity that +makes it closer to the boy's heart than his pet dog) could do this +work. The advantages of direct drive are so many that it should be +used wherever possible.</p> + +<p>When direct drive cannot be had, a belt must be used, either from a +main shaft, or a countershaft. The belt must be of liberal size, and +must be of the "endless" variety—with a scarfed joint. Leather belt +lacing, or even the better grades of wire lacing, unless <span class='pagenum'><a name="Page_196" id="Page_196">[Pg 196]</a></span>very +carefully used, will prove unsatisfactory. The dynamo feels every +variation in speed, and this is reflected in the lights. There is +nothing quite so annoying as flickering lights. Usually this can be +traced to the belt connections. Leather lacing forms a knot which +causes the lights to flicker at each revolution of the belt. The +endless belt does away with this trouble. Most dynamos are provided +with sliding bases, by which the machine can be moved one way or +another a few inches, to take up slack in the belt. To take advantage +of this, the belt must be run in a horizontal line, or nearly so. +Vertical belting is to be avoided.</p> + +<p>The dynamo is mounted on a wooden base, in a dry location where it is +protected from the weather, or dampness from any source. It must be +mounted firmly, to prevent vibration when running up to speed; and the +switchboard should occupy a place within easy reach. Wires running +from the dynamo to the switchboard should be protected from injury, +and must be of ample size to carry<span class='pagenum'><a name="Page_197" id="Page_197">[Pg 197]</a></span> the full current of the machine +without heating. A neat way is to carry them down through the flooring +through porcelain tubes, thence to a point where they can be brought +up at the back of the switchboard. If there is any danger of injury to +these mains they may be enclosed in iron pipe. Keep the wires out of +sight as much as possible, and make all connections on the back of the +switchboard.</p> + + +<p class="center padtop"><i>The Switchboard</i></p> + +<div class="figcenter" style="width: 500px;"> +<a href="images/d197-big.jpg"><img src="images/d197-small.jpg" width="500" height="156" alt="" title="" /></a> +Connecting switchboard instruments +</div> + + +<p>The switchboard is constructed of some fireproof material, preferably +slate or marble. When the cost of this material is an item to +consider, build a substantial wooden frame for your switchboard. You +can then screw asbestos shingles to this to hold the various<span class='pagenum'><a name="Page_198" id="Page_198">[Pg 198]</a></span> +instruments and with a little care such a switchboard can be made to +look business-like, and it is fully as serviceable as the more +expensive kind. The switchboard instruments have already been +described briefly. They consist of a voltmeter (to measure voltage); +an ammeter (to measure the strength of the current drawn, in amperes), +a rheostat (to regulate the voltage of the machine to suit the +individual requirements); and the usual switches and fuses. The main +switch should be so wired that when open it will throw all the current +off the line, but still leave the field coils, the voltmeter, and the +switchboard lamp in circuit. The main-switch fuses should have a +capacity about 50 per cent in excess of the full load of the dynamo. +If the machine is rated for 50 amperes, 75-ampere fuses should be +installed. This permits throwing on an overload in an emergency; and +at the same time guards against a short circuit. If the capacity of +the machine is under 30 amperes, plug fuses, costing 3 cents each, can +be used. If it is<span class='pagenum'><a name="Page_199" id="Page_199">[Pg 199]</a></span> above this capacity, cartridge fuses, costing a +little more, are required. A supply of these fuses should be kept +handy at all times.</p> + + +<p class="center padtop"><i>Governors and Voltage Regulators</i></p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/i199.jpg" width="500" height="509" alt="" title="" /> +A centrifugal governor<br /> + +(<i>Courtesy of the C. P. Bradway Company, West Stafford, Conn.</i>) +</div> + +<p>The necessity for water wheel governors will vary with conditions. As +a general rule, it may be said that reaction turbines working under a +low head with a large quantity of water do not require as much +governing as the impulse wheel, working under high heads with small +quantities of water. When governing is necessary at all, it is because +the prime mover varies in speed from no load to full load. Planning +one's plant with a liberal allowance of power—two water horsepower to +one electrical horsepower is liberal—reduces the necessity of +governors to a<span class='pagenum'><a name="Page_200" id="Page_200">[Pg 200]</a></span> minimum. As an instance of this, the plant described +in some detail in Chapters One and Six of this volume, runs without a +governor.</p> + +<p>However, a surplus of water-power is not usual. Generally plants are +designed within narrow limits; and then the need of a governor becomes +immediately apparent. There are many designs of governors on the +market, the cheapest being of the centrifugal type, in which a pair of +whirling balls are connected to the water wheel gate by means of +gears, and open or close the gate as the speed lowers or rises.</p> + +<p>Constant speed is necessary because voltage is directly dependent on +speed. If the speed falls 25 per cent, the voltage falls likewise; and +a plant with the voltage varying between such limits would be a +constant source of annoyance, as well as expense for burned-out lamps.</p> + +<p>Since constant voltage is the result aimed at by the use of a +governor, the same result can be attained in other ways, several of +which will be explained here briefly.</p> + + +<p><span class='pagenum'><a name="Page_201" id="Page_201">[Pg 201]</a></span></p><p class="center padtop"><i>Over-Compounding</i></p> + +<p>(1) Over-compounding the dynamo. This is simple and cheap, if one buys +the right dynamo in the first instance; or if he can do the +over-compounding himself, by the method described in the concluding +paragraphs of Chapter Seven. If it is found that the speed of the +water wheel drops 25 per cent between no load and full load, a dynamo +with field coils over-compounded to this extent would give a fairly +constant regulation. If you are buying a special dynamo for direct +drive, your manufacturer can supply you with a machine that will +maintain constant voltage under the normal variations in speed of your +wheel.</p> + + +<p class="center padtop"><i>A System of Resistances</i></p> + +<p>(2) Constant load systems. This system provides that the dynamo shall +be delivering a fixed amount of current at all times, under which +circumstances the water wheel would not require regulation, as the +demands on it would not vary from minute to minute or hour to hour.</p> + +<p><span class='pagenum'><a name="Page_202" id="Page_202">[Pg 202]</a></span></p><p>This system is very simply arranged. It consists of having a set of +"resistances" to throw into the circuit, in proportion to the amount +of current used.</p> + +<p>Let us say, as an example, that a 50-ampere generator is used at a +pressure of 110 volts; and that it is desirable to work this plant at +80 per cent load, or 40 amperes current draft. When all the lights or +appliances were in use, there would be no outside "resistance" in the +circuit. When none of the lights or appliances were in use (as would +be the case for many hours during the day) it would be necessary to +consume this amount of current in some other way—to <i>waste it</i>. A +resistance permitting 40 amperes of current to flow, would be +necessary. Of what size should this resistance be?</p> + +<p>The answer is had by applying Ohm's Law, explained in Chapter Five. +The Law in this case, would be read R = E/C. Therefore, in this case R += 110/40 = 2¾ ohms resistance, would be required, switched across +the mains, to keep the dynamo delivering its normal load.</p> + +<p>The cheapest form of this resistance would<span class='pagenum'><a name="Page_203" id="Page_203">[Pg 203]</a></span> be iron wire. In place of +iron wire, German silver wire could be used. German silver wire is to +be had cheaply, and is manufactured in two grades, 18% and 30%, with a +resistance respectively 18 and 30 times that of copper for the same +gauge. Nichrome wire has a resistance 60 times that of copper; and +manganin wire has a resistance 65 times that of copper, of the same +gauge.</p> + +<p>First figure the number of feet of copper wire suitable for the +purpose. Allowing 500 circular mills for each ampere, the gauge of the +wire should be 40 × 500 = 20,000 circular mills, or approximately No. +7 B. & S. gauge. How many feet of No. 7 copper wire would give a +resistance of 2¾ ohms? Referring to the copper wire table, we find +that it requires 2006.2 of No. 7 wire to make one ohm. Then 2¾ ohms +would require 5,517 feet.</p> + +<p>Since 30 per cent German silver wire is approximately 30 times the +resistance of copper, a No. 7 German silver wire, for this purpose, +would be 1/30 the length of the copper wire, or 186 feet. If nichrome +wire<span class='pagenum'><a name="Page_204" id="Page_204">[Pg 204]</a></span> were used, it would be 1/60th the length of copper for the same +gauge, or 93 feet. This resistance wire can be wound in spirals and +made to occupy a very small space. As long as it is connected in +circuit, the energy of the dynamo otherwise consumed as light would be +wasted as heat. This heat could be utilized in the hot water boiler or +stove when the lights were turned off.</p> + +<p>In actual practice, however, the resistance necessary to keep the +dynamo up to full load permanently, would not be furnished by one set +of resistance coils. Each lamp circuit would have a set of resistance +coils of its own. A double-throw switch would turn off the lamps and +turn on the resistance coils, or <i>vice versa</i>.</p> + +<p>Let us say a lamp circuit consisted of 6 carbon lamps, of 16 +candlepower each. It would consume 6 × ½ ampere, or 3 amperes of +current, and interpose a resistance of 36.6 ohms—say 37 ohms. Three +amperes would require a wire of at least 1,500 circular mills in area +for safety. This corresponds to a No. 18<span class='pagenum'><a name="Page_205" id="Page_205">[Pg 205]</a></span> wire. A No. 18 copper wire +interposes a resistance of one ohm, for each 156.5 feet length. For 37 +ohms, 5,790 feet would be required, for copper wire, which of course +would be impractical. Dividing by 30 gives 193 feet for 30% German +silver wire; and dividing by 60 gives 96 feet of nichrome wire of the +same gauge.</p> + +<p>It is simple to figure each circuit in this way and to construct +resistance units for each switch. Since the resistance units develop +considerable heat, they must be enclosed and protected.</p> + + +<p class="center padtop"><i>A Home-made Stove or Radiator</i></p> + +<p>While we are on the subject of resistance coils it might be well here +to describe how to make stoves for cooking, and radiators for heating +the house, at small expense. These stoves consist merely of +resistances which turn hot—a dull red—when the current is turned on. +Iron wire, German silver wire, or the various trade brands of +resistance wire, of which nichrome, calido, and manganin are samples,<span class='pagenum'><a name="Page_206" id="Page_206">[Pg 206]</a></span> +can be used. In buying this wire, procure the table of resistance and +carrying capacity from the manufacturers. From this table you can make +your own radiators to keep the house warm in winter. Iron wire has the +disadvantage of oxidizing when heated to redness, so that it goes to +pieces after prolonged use. It is cheap, however, and much used for +resistance in electrical work.</p> + +<p>Let us say we wish to heat a bathroom, a room 6 × 8, and 8 feet +high—that is a room containing 384 cubic feet of air space. Allowing +2 watts for each cubic foot, we would require 768 watts of current, or +practically 7 amperes at 110 volts. What resistance would be required +to limit the current to this amount? Apply Ohm's Law, as before, and +we have R equals E divided by C, or R equals 110 divided by 7, which +is 15.7 ohms. Forty-two feet of No. 20 German silver wire would emit +this amount of heat and limit the current output to 7 amperes. In the +Far West, it is quite common, in the outlying district, to find +electric radiators made out of iron pipe covered<span class='pagenum'><a name="Page_207" id="Page_207">[Pg 207]</a></span> with asbestos, on +which the requisite amount of iron wire is wound and made secure. This +pipe is mounted in a metal frame. Or the frame may consist of two +pipes containing heating elements; and a switch, in this case, is so +arranged that either one or two heating elements may be used at one +time, according to the weather. An ingenious mechanic can construct +such a radiator, experimenting with the aid of an ammeter to ascertain +the length of wire required for any given stove.</p> + + +<p class="center padtop"><i>Regulating Voltage at Switchboards</i></p> + +<p>The voltage of any given machine may be regulated, within wide limits, +by means of the field rheostat on the switchboard.</p> + +<p>A dynamo with a rated speed of 1,500 revolutions per minute, for 110 +volts, will actually attain this voltage at as low as 1,200 r.p.m. if +all the regulating resistance be cut out. You can test this fact with +your own machine by cutting out the resistance from the shunt field +entirely, and starting the<span class='pagenum'><a name="Page_208" id="Page_208">[Pg 208]</a></span> machine slowly, increasing its speed +gradually, until the voltmeter needle registers 110 volts. Then +measure the speed. It will be far below the rated speed of your +machine.</p> + +<p>If, on the other hand, the speed of such a machine runs up to 2,500 or +over—that is, an excess of 67%—the voltage would rise +proportionally, unless extra resistance was cut in. By cutting in such +resistance—by the simple expedient of turning the rheostat handle on +the switchboard,—the field coils are so weakened that the voltage is +kept at the desired point in spite of the excessive speed of the +machine. Excessive speeds are to be avoided, as a rule, because of +mechanical strain. But within a wide range, the switchboard rheostat +can be used for voltage regulation.</p> + +<p>As it would be a source of continual annoyance to have to run to the +switchboard every time the load of the machine was varied greatly this +plan would not be practical for the isolated plant, unless the +rheostat could be installed,—with a voltmeter—in one's<span class='pagenum'><a name="Page_209" id="Page_209">[Pg 209]</a></span> kitchen. +This could be done simply by running a small third wire from the +switchboard to the house. Then, when the lights became dim from +excessive load, a turn of the handle would bring them back to the +proper voltage; and when they flared up and burned too bright, a turn +of the handle in the opposite direction would remedy matters. By this +simple arrangement, any member of the family could attend to voltage +regulation with a minimum of bother.</p> + + +<p class="center padtop"><i>Automatic Devices</i></p> + +<p>There are several automatic devices for voltage regulation at the +switchboard on the market. These consist usually of vibrator magnets +or solenoids, in which the strength of the current, varying with +different speeds, reacts in such a way as to regulate field +resistance. Such voltage regulators can be had for $40 or less, and +are thoroughly reliable.</p> + +<hr style='width: 45%;' /> + +<p>To sum up the discussion of governors and voltage regulators: If you +can allow a liberal<span class='pagenum'><a name="Page_210" id="Page_210">[Pg 210]</a></span> proportion of water-power, and avoid crowding +your dynamo, the chances are you will not need a governor for the +ordinary reaction turbine wheel. Start your plant, and let it run for +a few days or a few weeks without a governor, or regulator. Then if +you find the operation is unsatisfactory, decide for yourself which of +the above systems is best adapted for your conditions. Economy as well +as convenience will affect your decision. The plant which is most +nearly automatic is the best; but by taking a little trouble and +giving extra attention, a great many dollars may be saved in extras.</p> + + +<p class="center padtop"><i>Starting the Dynamo</i></p> + +<p>You are now ready to put your plant in operation. Your dynamo has been +mounted on a wooden foundation, and belted to the countershaft, by +means of an endless belt.</p> + +<p>See that the oil cups are filled. Then throw off the main switch and +the field switch at the switchboard; open the water gate slowly,<span class='pagenum'><a name="Page_211" id="Page_211">[Pg 211]</a></span> and +occasionally test the speed of the dynamo. When it comes up to rated +speed, say 1,500 per minute, let it run for a few minutes, to be sure +everything is all right.</p> + +<p>Having assured yourself that the mechanical details are all right, now +look at the voltmeter. It is probably indicating a few volts pressure, +from 4 to 8 or 10 perhaps. This pressure is due to the residual +magnetism in the field cores, as the field coils are not yet +connected. If by any chance, the needle does not register, or is now +back of 0, try changing about the connections or the voltmeter on the +back of the switchboard.</p> + +<p>Now snap on the field switch. Instantly the needle will begin to move +forward, though slowly; and it will stop. Turn the rheostat handle +gradually; as you advance it, the voltmeter needle will advance. +Finally you will come to a point where the needle will indicate 110 +volts.</p> + +<p>If you have designed your transmission line for a drop of 5 volts at +half-load, advance the rheostat handle still further, until the<span class='pagenum'><a name="Page_212" id="Page_212">[Pg 212]</a></span> +needle points to 115 volts. Let the machine run this way for some +time. When assured all is right, throw on the main switch, and turn on +the light at the switchboard. Then go to the house and gradually turn +on lights. Come back and inspect the dynamo as the load increases. It +should not run hot, nor even very warm, up to full load. Its brushes +should not spark, though a little sparking will do no harm.</p> + +<p>Your plant is now ready to deliver current up to the capacity of its +fuses. See that it does not lack good lubricating oil, and do not let +its commutator get dirty. The commutator should assume a glossy +chocolate brown color. If it becomes dirty, or the brushes spark +badly, hold a piece of fine sandpaper against it. Never use emery +paper! If, after years of service, it becomes roughened by wear, have +it turned down in a lathe. Occasionally, every few weeks, say, take +the brushes out and clean them with a cloth. They will wear out in the +course of time and can be replaced for a few cents each. The<span class='pagenum'><a name="Page_213" id="Page_213">[Pg 213]</a></span> bearings +may need replacing after several years' continuous use.</p> + +<p>Otherwise your electric plant will take care of itself. Keep it up to +speed, and keep it clean and well oiled. Never shut it down unless you +have to. In practice, dynamos run week after week, year after year, +without stopping. This one, so long as you keep it running true to +form, will deliver light, heat and power to you for nothing, which +your city cousin pays for at the rate of 10 cents a kilowatt-hour.</p> + + +<p><span class='pagenum'><a name="Page_214" id="Page_214">[Pg 214]</a></span></p> + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_215" id="Page_215">[Pg 215]</a></span></p> +<h2><a name="PART_III" id="PART_III"></a>PART III</h2> + +<p class="subhead1">GASOLINE ENGINES, WINDMILLS, ETC. THE STORAGE BATTERIES</p> + + +<p><span class='pagenum'><a name="Page_216" id="Page_216">[Pg 216]</a></span></p> + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_217" id="Page_217">[Pg 217]</a></span></p> +<h2><a name="CHAPTER_X" id="CHAPTER_X"></a>CHAPTER X</h2> + +<p class="subhead2">GASOLINE ENGINE PLANTS</p> + +<div class="blockquot"><p>The standard voltage set—Two-cycle and four-cycle gasoline +engines—Horsepower, and fuel consumption—Efficiency of small +engines and generators—Cost of operating a one-kilowatt plant.</p></div> + + +<p>Electricity is of so much value in farm operations, as well as in the +farm house, that the farmer who is not fortunate enough to possess +water-power of his own, or to live in a community where a coöperative +hydro-electric plant may be established, should not deny himself its +many conveniences. In place of the water wheel to turn the dynamo, +there is the gasoline engine (or other forms of internal combustion +engine using oil, gas, or alcohol as fuel); in many districts where +steam engines are used for logging or other operations, electricity +may be generated as a by-product; and almost any windmill capable of +pumping water can be made to<span class='pagenum'><a name="Page_218" id="Page_218">[Pg 218]</a></span> generate enough electricity for lighting +the farm house at small expense.</p> + +<p>The great advantage of water-power is that the expense of +maintenance—once the plant is installed—is practically nothing. This +advantage is offset in some measure by the fact that other forms of +power, gas, steam, or windmills, are already installed, in many +instances and that their judicious use in generating electricity does +not impair their usefulness for the other farm operations for which +they were originally purchased. In recent years gasoline engines have +come into general use on farms as a cheap dependable source of power +for all operations; and windmills date from the earliest times. They +may be installed and maintained cheaply, solely for generating +electricity, if desired. Steam engines, however, require so much care +and expert attention that their use for farm electric plants is not to +be advised, except under conditions where a small portion of their +power can be used to make electricity as a by-product.</p> + +<p><span class='pagenum'><a name="Page_219" id="Page_219">[Pg 219]</a></span></p><p>There are two types of gasoline engine electric plants suitable for +the farm, in general use:</p> + +<p>First: <span class="smcap">The Standard Voltage Set</span>, in which the engine and dynamo are +mounted on one base, and the engine is kept running when current is +required for any purpose. These sets are usually of the 110-volt type, +and all standard appliances, such as irons, toasters, motors, etc., +may be used in connection with them. Since the electricity is drawn +directly from the dynamo itself, without a storage battery, it is +necessary that these engines be efficient and governed as to speed +within a five per cent variation from no load to full load.</p> + +<p>Second: <span class="smcap">Storage Battery Sets</span>, in which the dynamo is run only a few +hours each week, and the electricity thus generated is "stored" by +chemical means, in storage batteries, for use when required. Since, in +this case, the current is drawn from the battery, instead of the +dynamo, when used for lighting or other purposes, it is not necessary +that a<span class='pagenum'><a name="Page_220" id="Page_220">[Pg 220]</a></span> special type of engine be used to insure constant speed.</p> + + +<p class="center padtop"><i>The Standard Voltage Set</i></p> + +<p>In response to a general demand, the first type (the direct-connected +standard voltage set) has been developed to a high state of efficiency +recently, and is to be had in a great variety of sizes (ranging from +one-quarter kilowatt to 25 kilowatts and over) from many +manufacturers.</p> + +<p>The principle of the gasoline engine as motive power is so familiar to +the average farmer that it needs but a brief description here. +Gasoline or other fuel (oil, gas, or alcohol) is transformed into +vapor, mixed with air in correct proportions, and drawn into the +engine cylinder and there exploded by means of a properly-timed +electric spark.</p> + +<p>Internal combustion engines are of two general types—four-cycle and +two-cycle. The former is by far the more common. In a four-cycle +engine the piston must travel twice up and down in each cylinder, to +deliver one<span class='pagenum'><a name="Page_221" id="Page_221">[Pg 221]</a></span> power stroke. This results in one power impulse in each +cylinder every two revolutions of the crank shaft. On its first down +stroke, the piston sucks in gas. On its first up stroke, it compresses +the gas. At the height of this stroke, the gas is exploded by means of +the electric spark and the piston is driven down, on its power stroke. +The fourth stroke is called the scavening stroke, and expels the +burned gas. This completes the cycle.</p> + +<p>A one-cylinder engine of the ordinary four-cycle type has one power +stroke for every two revolutions of the fly wheel. A two-cylinder +engine has one power stroke for one revolution of the fly wheel; and a +four-cylinder engine has two power strokes to each revolution. The +greater the number of cylinders, the more even the flow of power. In +automobiles six cylinders are common, and in the last year or two, +eight-cylinder engines began appearing on the market in large numbers. +A twelve-cylinder engine is the prospect for the immediate future.</p> + +<p>Since the dynamo that is to supply electric<span class='pagenum'><a name="Page_222" id="Page_222">[Pg 222]</a></span> current direct to lamps +requires a steady flow of power, the single-cylinder gas or gasoline +engine of the four-cycle type is not satisfactory as a rule. The +lights will flicker with every other revolution of the fly wheel. This +would be of no importance if the current was being used to charge a +storage battery—and right here lies the reason why a cheaper engine +may be used in connection with a storage battery than when the dynamo +supplies the current direct for lighting.</p> + +<p>A two-cylinder engine is more even in its flow of power and a +four-cylinder engine still better. For this reason, standard voltage +generating sets without battery are usually of two or four cylinders +when of the four-cycle type. When a single-cylinder engine is used, it +should be of the two-cycle type. In the two-cycle engine, there is one +power stroke to each up-and-down journey of the piston. This effect is +produced by having inlet and exhaust ports in the crank case, so +arranged that, when the piston arrives at the bottom of the power +stroke, the waste gases are pushed<span class='pagenum'><a name="Page_223" id="Page_223">[Pg 223]</a></span> out, and fresh gas drawn in before +the up stroke begins.</p> + +<p>For direct lighting, the engine must be governed so as not to vary +more than five per cent in speed between no load and full load. There +are many makes on the market which advertise a speed variation of +three per cent under normal loads. Governors are usually of the +centrifugal ball type, integral with the fly wheel, regulating the +amount of gas and air supplied to the cylinders in accordance with the +speed. Thus, if such an engine began to slow down because of increase +in load, the centrifugal balls would come closer together, and open +the throttle, thus supplying more gas and air and increasing the +speed. If the speed became excessive, due to sudden shutting off of +lights, the centrifugal balls would fly farther apart, and the +throttle would close until the speed was again adjusted to the load.</p> + +<p>These direct-connected standard voltage sets are as a rule fitted with +the 110-volt, direct current, compound type of dynamo, the duplicate +in every respect of the machine<span class='pagenum'><a name="Page_224" id="Page_224">[Pg 224]</a></span> described in previous chapters for +water-power plants. They are practically automatic in operation and +will run for hours without attention, except as to oil and gasoline +supply. They may be installed in the woodshed or cellar without +annoyance due to noise or vibration. It is necessary to start them, of +course, when light or power is desired, and to stop them when no +current is being drawn. There have appeared several makes on the +market in which starting and stopping are automatic. Storage batteries +are used in connection with these latter plants for starting the +engine. When a light is turned on, or current is drawn for any +purpose, an automatic switch turns the dynamo into a motor, and it +starts the engine by means of the current stored in the battery. +Instantly the engine has come up to speed, the motor becomes a dynamo +again and begins to deliver current. When the last light is turned +off, the engine stops automatically.</p> + +<p>Since the installation of a direct-connected standard voltage plant of +this type is similar<span class='pagenum'><a name="Page_225" id="Page_225">[Pg 225]</a></span> in every respect, except as to motive power, to +the hydro-electric plant, its cost, with this single exception, is the +same. The same lamps, wire, and devices are used.</p> + +<p>With gasoline power, the cost of the engine offsets the cost of the +water wheel. The engine is more expensive than the ordinary gasoline +engine; but even this item of cost is offset by the cost of labor and +materials used in installing a water wheel.</p> + +<p>The expense of maintenance is limited to gasoline and oil. +Depreciation enters in both cases; and though it may be more rapid +with a gasoline engine than a water wheel, that item will not be +considered here. The cost of lubricating oil is inconsiderable. It +will require, when operated at from one-half load to full load, +approximately one pint of gasoline to each horsepower hour. When +operated at less than half-load, its efficiency lowers. Thus, for a +quarter-load, an average engine of this type may require three pints +of gasoline for each horsepower hour. For this reason it is well, in +installing such a plant, to have it of<span class='pagenum'><a name="Page_226" id="Page_226">[Pg 226]</a></span> such size that it will be +operating on at least three-fourths load under normal draft of +current. Norman H. Schneider, in his book "Low Voltage Electric +Lighting," gives the following table of proportions between the engine +and dynamo:</p> + +<table summary="watts and horsepower" style="width: 50%;"><tbody> +<tr><td style="text-align: center; width: 30%;"><i>Actual watts</i></td> <td style="text-align: center; width: 40%;"><i>Actual Horsepower</i></td> <td style="text-align: center; width: 30%;"><i>Nearest engine size</i></td></tr> +<tr><td class="center">150</td> <td class="center">0.5</td> <td class="center">½</td></tr> +<tr><td class="center">225</td> <td class="center">0.7</td> <td class="center">¾</td></tr> +<tr><td class="center">300</td> <td class="center">0.86</td> <td class="center">1</td></tr> +<tr><td class="center">450</td> <td class="center">1.12</td> <td class="center">1¼</td></tr> +<tr><td class="center">600</td> <td class="center">1.5</td> <td class="center">1½</td></tr> +<tr><td class="center">750</td> <td class="center">1.7</td> <td class="center">1¾</td></tr> +<tr><td class="center">1000</td> <td class="center">2.3</td> <td class="center">2½</td></tr> +<tr><td class="center">2000</td> <td class="center">4.5</td> <td class="center">5</td></tr> +<tr><td class="center">4000</td> <td class="center">9.0</td> <td class="center">10</td></tr> +</tbody></table> + +<p>This table is figured for an efficiency of only 40 per cent for the +smaller generators, and 60 per cent for the larger. In machines from 5 +to 25 kilowatts, the efficiency will run considerably higher.</p> + +<p>To determine the expense of operating a one-kilowatt gasoline +generator set of this type, as to gasoline consumption, we can assume +at full load that the gasoline engine is delivering 2½ horsepower, +and consuming, let us say, 1¼ pint of gasoline for each horsepower +hour<span class='pagenum'><a name="Page_227" id="Page_227">[Pg 227]</a></span> (to make allowance for lower efficiency in small engines). That +would be 3.125 pints of gasoline per hour. Allowing a ten per cent +loss of current in wiring, we have 900 watts of electricity to use, +for this expenditure of gasoline. This would light 900 ÷ 25 = 36 lamps +of 25 watts each, a liberal allowance for house and barn, and +permitting the use of small cooking devices and other conveniences +when part of the lights were not in use. With gasoline selling at 12 +cents a gallon, the use of this plant for an hour at full capacity +would cost $0.047. Your city cousin pays 9 cents for the same current +on a basis of 10 cents per kilowatt-hour; and in smaller towns where +the rate is 15 cents, he would pay 13½ cents.</p> + +<p>Running this plant at only half-load—that is, using only 18 lights, +or their equivalent—would reduce the price to about 3 cents an +hour—since the efficiency decreases with smaller load. It is +customary to figure an average of 3½ hours a day throughout the +year, for all lights. On this basis the cost of gasoline for this +one-kilowatt plant would be<span class='pagenum'><a name="Page_228" id="Page_228">[Pg 228]</a></span> 16½ cents a day for full load, and +approximately 10½ cents a day for half-load. This is extremely +favorable, as compared with the cost of electric current in our cities +and towns, at the commercial rate, especially when one considers that +light and power are to be had at any place or at any time on the farm +simply by starting the engine. A smaller plant, operating at less cost +for fuel, would furnish ample light for most farms; but it is well to +remember in this connection plants smaller than one kilowatt are +practical for light only, since electric irons, toasters, etc., draw +from 400 to 660 watts each. Obviously a plant of 300 watts capacity +would not permit the use of these instruments, although it would +furnish 10 or 12 lamps of 25 watts each.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_229" id="Page_229">[Pg 229]</a></span></p> +<h2><a name="CHAPTER_XI" id="CHAPTER_XI"></a>CHAPTER XI</h2> + +<p class="subhead2">THE STORAGE BATTERY</p> + +<div class="blockquot"><p>What a storage battery does—The lead battery and the Edison +battery—Economy of tungsten lamps for storage batteries—The +low-voltage battery for electric light—How to figure the capacity +of a battery—Table of light requirements for a farm +house—Watt-hours and lamp-hours—The cost of storage battery +current—How to charge a storage battery—Care of storage +batteries.</p></div> + + +<p>For the man who has a small supply of water to run a water wheel a few +hours at a time, or who wishes to store electricity while he is doing +routine jobs with a gasoline engine or other source of power, the +storage battery solves the problem. The storage battery may be likened +to a tank of water which is drawn on when water is needed, and which +must be re-filled when empty. A storage battery, or accumulator is a +device in which a chemical action is set up when an electric current +is passed through it. This is called <i>charging</i>.<span class='pagenum'><a name="Page_230" id="Page_230">[Pg 230]</a></span> When such a battery +is charged, it has the property of giving off an electric current by +means of a reversed chemical action when a circuit is provided, +through a lamp or other connection. This reversed action is called +<i>discharging</i>. Such a battery will discharge nearly as much current as +is required originally to bring about the first chemical action.</p> + +<p>There are two common types of storage battery—the lead accumulator, +made up of lead plates (alternately positive and negative); and the +two-metal accumulator, of which the Edison battery is a +representative, made up of alternate plates of iron and nickel. In the +lead accumulator, the "positive" plate may be recognized by its brown +color when charging, while the "negative" plate is usually light gray, +or leaden in color. The action of the charging current is to form +oxides of lead in the plates; the action of the discharging current is +to reduce the oxides to metallic lead again. This process can be +repeated over and over again during the life of the battery.</p> + +<p>Because of the cost of the batteries themselves, <span class='pagenum'><a name="Page_231" id="Page_231">[Pg 231]</a></span>it is possible (from +the viewpoint of the farmer and the size of his pocketbook) to store +only a relatively small amount of electric current. For this reason, +the storage battery was little used for private plants, where expense +is a considerable item, up to a few years ago. Carbon lamps require +from 3½ to 4 watts for each candlepower of light they give out; and +a lead battery capable of storing enough electricity to supply the +average farm house with light by means of carbon lamps for three or +four days at a time without recharging, proved too costly for private +use.</p> + + +<p class="center padtop"><i>The Tungsten Lamp</i></p> + +<p>With the advent of the new tungsten lamp, however, reducing the +current requirements for light by two-thirds, the storage battery +immediately came into its own, and is now of general use.</p> + +<p>Since incandescent lamps were first invented scientists have been +trying to find some metal of high fusion to use in place of the carbon +filament of the ordinary lamp. The<span class='pagenum'><a name="Page_232" id="Page_232">[Pg 232]</a></span> higher the fusing point of this +filament of wire, the more economical would be the light. Edison +sought, thirty years ago, for just the qualities now found in tungsten +metal. Tungsten metal was first used for incandescent lamps in the +form of a paste, squirted into the shape of a thread. This proved too +fragile. Later investigators devised means of drawing tungsten into +wire; and it is tungsten wire that is now used so generally in +lighting. A tungsten lamp has an average efficiency of 1¼ watts per +candlepower, compared with 3½ to 4 watts of the old-style carbon +lamp. In larger sizes the efficiency is as low as .9 watt per +candlepower; and only recently it has been found that if inert +nitrogen gas is used in the glass bulb, instead of using a high vacuum +as is the general practice, the efficiency of the lamp becomes still +higher, approaching .5 watt for each candlepower in large lamps. This +new nitrogen lamp is not yet being manufactured in small domestic +sizes, though it will undoubtedly be put on the market in those sizes +in the near future.</p> + +<p><span class='pagenum'><a name="Page_233" id="Page_233">[Pg 233]</a></span></p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/d233.jpg" width="500" height="516" alt="" title="" /> +The Fairbanks Morse oil engine storage battery set +</div> + + +<p>The tungsten lamp, requiring only one-third as much electric current +as the carbon lamp, for the same amount of light, reduces the size +(and the cost) of the storage battery in the same degree, thus +bringing the storage battery within the means of the farmer. Some idea +of the power that may be put into a small storage battery is to be had +from the fact that a storage battery of only 6 volts pressure, such as +is used in self-starters on automobiles, will turn a motor and crank a +heavy six-cylinder engine; or it will run the automobile, without +gasoline, for a mile or more with its own accumulated store of +electric current.</p> + + +<p><span class='pagenum'><a name="Page_234" id="Page_234">[Pg 234]</a></span></p><p class="center padtop"><i>The Low Voltage Battery</i></p> + +<p>The 30-volt storage battery has become standard for small lighting +plants, since the introduction of the tungsten lamp. Although the +voltage of each separate cell of this battery registers 2.5 volts when +fully charged, it falls to approximately 2 volts per cell immediately +discharging begins. For this reason, it is customary to figure the +working pressure of each cell at 2 volts. This means that a 30-volt +battery should consist of at least 15 cells. Since, however, the +voltage falls below 2 for each cell, as discharging proceeds, it is +usual to include one additional cell for regulating purposes. Thus, +the ordinary 30-volt storage battery consists of 16 cells, the last +cell in the line remaining idle until the lamps begin to dim, when it +is switched in by means of a simple arrangement of connections. This +maintains a uniform pressure of 30 volts from the beginning to the end +of the charge, at the lamp socket.</p> + +<p>We saw in earlier chapters that the 110-volt<span class='pagenum'><a name="Page_235" id="Page_235">[Pg 235]</a></span> current is the most +satisfactory, under all conditions, where the current is to be used +for heating and small power, as well as light. But a storage battery +of 110 volts would require at least 55 cells, which would make it too +expensive for ordinary farm use. As a 30-volt current is just as +satisfactory for electric light, this type has become established, in +connection with the battery, and it is used for electric lighting +only, as a general rule.</p> + +<p>Batteries are rated first, as to voltage; second, as to their capacity +in ampere hours—that is, the number of amperes that may be drawn from +them in a given number of hours. Thus, a battery rated at 60 ampere +hours would give 60 amperes, at 30 volts pressure, for one hour; 30 +amperes for 2 hours; 15 amperes for 4 hours; 7½ amperes for 8 +hours; 3¾ amperes for 16 hours; etc., etc. In practice, a battery +should not be discharged faster than its 8-hour rate. Thus, a +60-ampere hour battery should not be drawn on at a greater rate than +7½ amperes per hour.</p> + +<p>This 8-hour rate also determines the rate<span class='pagenum'><a name="Page_236" id="Page_236">[Pg 236]</a></span> at which a battery should +be re-charged, once it is exhausted. Thus, this battery should be +charged at the rate of 7½ amperes for 8 hours, with another hour +added to make up for losses that are bound to occur. A battery of +120-ampere hour capacity should be charged for 8 or 9 hours at the +rate of 120 ÷ 8, or 15 amperes, etc.</p> + +<p>To determine the size of battery necessary for any particular +instance, it is necessary first to decide on the number of lamps +required, and their capacity. Thirty-volt lamps are to be had in the +market in sizes of 10, 15 and 20 watts; they yield respectively 8, 12, +and 16 candlepower each. Of these the 20-watt lamp is the most +satisfactory for the living rooms; lamps of 10 or 15 watts may be used +for the halls, the bathroom and the bedrooms. At 30 volts pressure +these lamps would require a current of the following density in +amperes:</p> + +<table summary="candle power and volts" style="width: 40%;"><tbody> +<tr><td class="center" style="width: 25%;"><i>Candle Power</i></td> <td class="center" style="width: 50%;"><i>30-volt lamp</i></td> <td class="center" style="width: 25%;"><i>Amperes</i></td></tr> +<tr><td class="center">8</td> <td class="center">10 watts</td> <td class="center">0.33</td></tr> +<tr><td class="center">12</td> <td class="center">15 watts</td> <td class="center">0.50</td></tr> +<tr><td class="center">16</td> <td class="center">20 watts</td> <td class="center">0.67</td></tr> +</tbody></table> + +<p><span class='pagenum'><a name="Page_237" id="Page_237">[Pg 237]</a></span></p><p>Let us assume, as an example, that Farmer Brown will use 20-watt +lamps in his kitchen, dining room, and sitting room; and 10-watt lamps +in the halls, bathroom, and bedrooms. His requirements may be figured +either in lamp hours or in watt-hours. Since he is using two sizes of +lamps, it will be simpler to figure his requirements in watt-hours. +Thus:</p> + +<table summary="lamps" style="width: 70%;"><tbody> +<tr><td style="width: 4%;"></td> <td class="left"><i>Room</i></td> <td class="center" style="width: 10%;"><i>Number<br />of lamps</i></td> <td class="center"><i>Size<br />of lamps</i></td> <td class="center"><i>Hours<br />burned</i></td> <td class="center"><i>Watt-hours</i></td></tr> + +<tr><td></td> <td class="left">Kitchen</td> <td class="left">1</td> <td class="center">20</td> <td class="center">4</td> <td class="center">80</td></tr> +<tr><td></td> <td class="left">Dining room</td> <td class="left">2</td> <td class="center">20</td> <td class="center">2</td> <td class="center">80</td></tr> +<tr><td></td> <td class="left">Sitting room</td> <td class="left">3</td> <td class="center">20</td> <td class="center">4</td> <td class="center">240</td></tr> +<tr><td class="left">(3)</td> <td class="left">Bedrooms</td> <td class="left">1 (each)</td> <td class="center">10</td> <td class="center">1</td> <td class="center">30</td></tr> +<tr><td></td> <td class="left">Bathroom</td> <td class="left">1</td> <td class="center">10</td> <td class="center">2</td> <td class="center">20</td></tr> +<tr><td class="left">(2)</td> <td class="left">Halls</td> <td class="left">1 (each)</td> <td class="center">10</td> <td class="center">4</td> <td class="center">80</td></tr> +<tr><td></td> <td class="left">Pantry</td> <td class="left">1</td> <td class="center">10</td> <td class="center">1</td> <td class="center">10</td></tr> +<tr><td></td> <td class="left">Cellar</td> <td class="left">1</td> <td class="center">10</td> <td class="center">1</td> <td class="center">10</td></tr> +<tr><td></td> <td></td> <td></td> <td></td> <td></td> <td class="center">———</td></tr> +<tr><td></td> <td class="tl">Total</td> <td></td> <td></td> <td></td> <td class="center">550</td></tr> +</tbody></table> + +<p>Since amperes equal watts divided by volts, the number of ampere hours +required in this case each night would be 550 ÷ 30 = 18.3 ampere +hours; or approximately 4½ amperes per hour for 4 hours.</p> + +<p>Say it is convenient to charge this battery every fourth day. This +would require a battery <span class='pagenum'><a name="Page_238" id="Page_238">[Pg 238]</a></span>of 4 × 18.3 ampere hours, or 73.2 ampere +hours. The nearest size on the market is the 80-ampere hour battery, +which would be the one to use for this installation.</p> + +<p>To charge this battery would require a dynamo capable of delivering 10 +amperes of current for 9 hours. The generator should be of 45 volts +pressure (allowing 2½ volts in the generator for each 2 volts of +battery) and the capacity of the generator would therefore be 450 +watts. This would require a 1¼ horsepower gasoline engine. At 1¼ +pints of gasoline for each horsepower, nine hours work of this engine +would consume 14 pints of gasoline—or say 16 pints, or two gallons. +At 12 cents a gallon for gasoline, lighting your house with this +battery would cost 24 cents for four days, or 6 cents a day. Your city +cousin, using commercial current, would pay 5½ cents a day for the +same amount of current at 10 cents a kilowatt-hour; or 8¼ cents at +a 15-cent rate. If the battery is charged by the farm gasoline engine +at the same time it is doing its other work, the cost<span class='pagenum'><a name="Page_239" id="Page_239">[Pg 239]</a></span> would be still +less, as the extra gasoline required would be small.</p> + +<p>This figure does not take into account depreciation of battery and +engine. The average farmer is too apt to overlook this factor in +figuring the cost of machinery of all kinds, and for that reason is +unprepared when the time comes to replace worn-out machinery. The +dynamo and switchboard should last a lifetime with ordinary care, so +there is no depreciation charge against them. The storage battery, a +30-volt, 80-ampere hour installation, should not cost in excess of +$100; and, if it is necessary to buy a gasoline engine, a 1¼ +horsepower engine can be had for $50 or less according to the type. +Storage batteries of the lead type are sold under a two-years' +guarantee—which does not mean that their life is limited to that +length of time. With good care they may last as long as 10 years; with +poor care it may be necessary to throw them away at the end of a year. +The engine should be serviceable for at least 10 years, with ordinary +replacements; and the storage<span class='pagenum'><a name="Page_240" id="Page_240">[Pg 240]</a></span> battery may last from 6 to 10 years, +with occasional renewal of parts. If it were necessary to duplicate +both at the end of ten years, this would make a carrying charge of +$1.25 a month for depreciation, which must be added to the cost of +light.</p> + + +<p class="center padtop"><i>Figuring by Lamp Hours</i></p> + +<p>If all the lamps are to be of the same size—either ten, fifteen, or +twenty watts, the light requirements of a farm house can be figured +readily by lamp hours. In that event, the foregoing table would read +as follows:</p> + +<table summary="lamp hours" style="width: 40%;"><tbody> +<tr><td></td> <td class="tr"><i>Lamp hours</i></td></tr> +<tr><td class="tl">Kitchen, 1 lamp, 4 hours</td> <td class="tr">4</td></tr> +<tr><td class="tl">Sitting room, 3 lamps, 4 hours each</td> <td class="tr">12</td></tr> +<tr><td class="tl">Dining room, 2 lamps, 2 hours each</td> <td class="tr">4</td></tr> +<tr><td class="tl">Bedrooms, 3 lamps, 1 hour each</td> <td class="tr">3</td></tr> +<tr><td class="tl">Halls, 2 lamps, 4 hours each</td> <td class="tr">8</td></tr> +<tr><td class="tl">Bathroom, 1 lamp, 2 hours</td> <td class="tr">2</td></tr> +<tr><td class="tl">Pantry and cellar, 2 lamps, 1 hour each</td> <td class="tr">2</td></tr> +</tbody></table> + +<p>To determine the ampere hours from this table, multiply the total +number of lamp hours by the current in amperes required for each lamp. +As 10, 15, and 20-watt tungsten lamps require .33, .50 and .67 +amperes, respectively <span class='pagenum'><a name="Page_241" id="Page_241">[Pg 241]</a></span>at 30 volts pressure, the above requirements in +ampere hours would be 12, 17½, or 24 ampere hours, according to the +size of lamp chosen. This gives the average current consumption for +one night. If it is desired to charge the battery twice a week on the +average, multiply the number of lamp hours by 4, to get the size of +battery required.</p> + +<p>The foregoing illustration is not intended to indicate average light +requirements for farms, but is given merely to show how a farmer may +figure his own requirements. In some instances, it will be necessary +to install a battery of 120 or more ampere hours, whereas a battery of +40 or 60 ampere hours would be quite serviceable in other instances. +It all depends on how much light you wish to use and are willing to +pay for, because with a storage battery the cost of electric light is +directly in proportion to the number of lights used.</p> + +<p>As a general rule, a larger generator and engine are required for a +larger battery—although it is possible to charge a large battery +<span class='pagenum'><a name="Page_242" id="Page_242">[Pg 242]</a></span>with a small generator and engine by taking more time for the +operation.</p> + + +<p class="center padtop"><i>How to Charge a Storage Battery</i></p> + +<p>Direct current only can be used for charging storage batteries. In the +rare instance of alternating current only being available, it must be +converted into direct current by any one of the many mechanical, +chemical, or electrical devices on the market—that is, the +alternating current must be straightened out, to flow always in one +direction.</p> + +<p>A shunt-wound dynamo must be used; else, when the voltage of the +battery rises too high, it may "back up" and turn the dynamo as a +motor, causing considerable damage. If a compound dynamo is already +installed, or if it is desired to use such a machine for charging +storage batteries, it can be done simply by disconnecting the series +windings on the field coils, thus turning the machine into a shunt +dynamo.</p> + +<p>The voltage of the dynamo should be approximately 50 per cent above +the working<span class='pagenum'><a name="Page_243" id="Page_243">[Pg 243]</a></span> pressure of the battery. For this reason 45-volt machines +are usually used for 30 or 32-volt batteries. Higher voltages may be +used, if convenient. Thus a 110-volt dynamo may be used to charge a +single 2-volt cell if necessary, although it is not advisable.</p> + + +<p class="center padtop"><i>Direction of Current</i></p> + +<p>Electricity flows from the positive to the negative terminal. A +charging current must be so connected that the negative wire of the +dynamo is always connected to the negative terminal of the battery, +and the positive wire to the positive terminal. As the polarity is +always marked on the battery, there is little danger of making a +mistake in this particular.</p> + +<p>When the storage battery is charged, and one begins to use its +accumulation of energy, the current comes out in the opposite +direction from which it entered in charging. In this respect, a +storage battery is like a clock spring, which is wound up in one +direction, and unwinds itself in the other. With all storage battery +outfits, an ammeter (or current measure) <span class='pagenum'><a name="Page_244" id="Page_244">[Pg 244]</a></span>is supplied with zero at the +center. When the battery is being charged, the indicating needle +points in one direction in proportion to the strength of the current +flowing in; and when the battery is being discharged, the needle +points in the opposite direction, in proportion to the strength of the +current flowing out.</p> + +<p>Sometimes one is at loss, in setting about to connect a battery and +generator, to know which is the positive and which the negative wire +of the generator. A very simple test is as follows:</p> + +<p>Start the generator and bring it up to speed. Connect some form of +resistance in "series" with the mains. A lamp in an ordinary lamp +socket will do very well for this resistance. Dip the two ends of the +wire (one coming from the generator, the other through the lamp) into +a cup of water, in which a pinch of salt is dissolved. Bring them +almost together and hold them there. Almost instantly, one wire will +begin to turn bright, and give off bubbles. The wire which turns +bright and gives off bubbles is the <i>negative</i> wire. The other is the +positive.</p> + + +<div class="figcenter" style="width: 500px;"><a name="i244" id="i244"></a> +<img src="images/i244.jpg" width="500" height="390" alt="" title="" /> +A rough-and-ready farm electric plant, supplying two +farms with light, heat and power; and a Ward Leonard-type +circuit-breaker for charging storage batteries +</div> + +<p><span class='pagenum'><a name="Page_245" id="Page_245">[Pg 245]</a></span></p> + +<p class="center padtop"><i>Care of Battery</i></p> + +<p>Since specific directions are furnished with all storage batteries, it +is not necessary to go into the details of their care here. Storage +battery plants are usually shipped with all connections made, or +plainly indicated. All that is necessary is to fill the batteries with +the acid solution, according to directions, and start the engine. If +the engine is fitted with a governor, and the switchboard is of the +automatic type, all the care necessary in charging is to start the +engine. In fact, many makes utilize the dynamo as a "self-starter" for +the engine, so that all that is necessary to start charging is to +throw a switch which starts the engine. When the battery is fully +charged, the engine is stopped automatically.</p> + +<p>The "electrolyte" or solution in which the plates of the lead battery +are immersed, is sulphuric acid, diluted with water in the<span class='pagenum'><a name="Page_246" id="Page_246">[Pg 246]</a></span> proportion +of one part of acid to five of water, by volume.</p> + +<p>The specific gravity of ordinary commercial sulphuric acid is 1.835. +Since its strength is apt to vary, however, it is best to mix the +electrolyte with the aid of the hydrometer furnished with the battery. +The hydrometer is a sealed glass tube, with a graduated scale somewhat +resembling a thermometer. The height at which it floats in any given +solution depends on the density of the solution. It should indicate +approximately 1.15 for a storage battery electrolyte before charging. +It should not be over 1.15—or 1,150 if your hydrometer reads in +thousandths.</p> + +<p>Only pure water should be used. Distilled water is the best, but fresh +clean rain water is permissible. Never under any circumstances use +hydrant water, as it contains impurities which will injure the +battery, probably put it out of commission before its first charge.</p> + +<p><i>Pour the acid into the water.</i> Never under any circumstances pour the +water into the acid, else an explosion may occur from the<span class='pagenum'><a name="Page_247" id="Page_247">[Pg 247]</a></span> heat +developed. Mix the electrolyte in a stone crock, or glass container, +stirring with a glass rod, and testing from time to time with a +hydrometer. Let it stand until cool and then pour it into the battery +jars, filling them to ½ inch above the top of the plates.</p> + +<p>Then begin charging. The first charge will probably take a longer time +than subsequent charges. If the installation is of the automatic type, +all that is necessary is to start the engine. If it is not of the +automatic type, proceed as follows:</p> + +<p>First be sure all connections are right. Then start the engine and +bring the dynamo up to its rated speed. Adjust the voltage to the +pressure specified. Then throw the switch connecting generator to +battery. Watch the ammeter. It should register in amperes, one-eighth +of the ampere-hour capacity of the battery, as already explained. If +it registers too high, reduce the voltage of the generator slightly, +by means of the field rheostat connected to the generator. This will +also reduce the amperes flowing. If too low, raise the<span class='pagenum'><a name="Page_248" id="Page_248">[Pg 248]</a></span> voltage until +the amperes register correctly. Continue the charging operation until +the cells begin to give off gas freely; or until the specific gravity +of the electrolyte, measured by the hydrometer, stands at 1.24. Your +battery is now fully charged. Throw the switch over to the service +line, and your accumulator is ready to furnish light if you turn on +your lamps.</p> + +<p>Occasionally add distilled water to the cells, to make up for +evaporation. It is seldom necessary to add acid, as this does not +evaporate. If the battery is kept fully charged, it will not freeze +even when the thermometer is well below zero.</p> + +<p>A storage battery should be installed as near the house as +possible—in the house, if possible. Since its current capacity is +small, transmission losses must be reduced to a minimum.</p> + +<p>In wiring the house for storage battery service, the same rules apply +as with standard voltage. Not more than 6 amperes should be used on +any single branch circuit. With low voltage batteries (from 12 volts +to 32 volts) it<span class='pagenum'><a name="Page_249" id="Page_249">[Pg 249]</a></span> is well to use No. 10 or No. 12 B. & S. gauge +rubber-covered wire, instead of the usual No. 14 used with standard +voltage. The extra expense will be only a few cents for each circuit, +and precious volts will be saved in distribution of the current.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_250" id="Page_250">[Pg 250]</a></span></p> +<h2><a name="CHAPTER_XII" id="CHAPTER_XII"></a>CHAPTER XII</h2> + +<p class="subhead2">BATTERY CHARGING DEVICES</p> + +<div class="blockquot"><p>The automatic plant most desirable—How an automobile lighting and +starting system works—How the same results can be achieved in +house lighting, by means of automatic devices—Plants without +automatic regulation—Care necessary—The use of heating devices on +storage battery current—Portable batteries—An electricity +"route"—Automobile power for lighting a few lamps.</p></div> + + +<p>The water-power electric plants described in preceding chapters are +practically automatic in operation. This is very desirable, as such +plants require the minimum of care. It is possible to attain this same +end with a storage battery plant.</p> + +<p>Automatic maintenance approaches a high degree of perfection in the +electric starting and lighting device on a modern automobile. In this +case, a small dynamo geared to the main shaft is running whenever the +engine is running. It is always ready to "pump"<span class='pagenum'><a name="Page_251" id="Page_251">[Pg 251]</a></span> electricity into the +storage battery when needed. An electric magnet, wound in a peculiar +manner, automatically cuts off the charging current from the dynamo, +when the battery is "full;" and the same magnet, or "regulator," +permits the current to flow into the battery when needed. The +principle is the same as in the familiar plumbing trap, which +constantly maintains a given level of water in a tank, no matter how +much water may be drawn from the tank. The result, in the case of the +automobile battery, is that the battery is always kept fully charged; +for no sooner does the "level" of electricity begin to drop (when used +for starting or lighting) than the generator begins to charge. This is +very desirable in more ways than one. In the first place, the energy +of the battery is always the same; and in the second place, the mere +fact that the battery is always kept fully charged gives it a long +life.</p> + +<p>The same result can be achieved in storage battery plants for house +lighting, where the source of power is a gasoline or other engine<span class='pagenum'><a name="Page_252" id="Page_252">[Pg 252]</a></span> +engaged normally in other work. Then your electric current becomes +merely a by-product of some other operation.</p> + +<p>Take a typical instance where such a plant would be feasible: Farmer +Brown has a five horsepower gasoline engine—an ordinary farm engine +for which he paid probably $75 or $100. Electric light furnished +direct from such an engine would be intolerable because of its +constant flickering. This five horsepower engine is installed in the +milk room of the dairy, and is belted to a countershaft. This +countershaft is belted to the vacuum pump for the milking machine, and +to the separator, and to a water pump, any one of which may be thrown +into service by means of a tight-and-loose pulley. This countershaft +is also belted to a small dynamo, which runs whenever the engine is +running. The milking machine, the separator, and the water pump +require that the gasoline engine be run on the average three hours +each day.</p> + +<p>The dynamo is connected by wires to the house storage battery through +a properly<span class='pagenum'><a name="Page_253" id="Page_253">[Pg 253]</a></span> designed switchboard. The "brains" of this switchboard is +a little automatic device (called a regulator or a circuit breaker), +which opens and shuts according to the amount of current stored in the +battery and the strength of the current from the generator. When the +battery is "full," this regulator is "open" and permits no current to +flow. Then the dynamo is running idle, and the amount of power it +absorbs from the gasoline engine is negligible. When the "level" of +electricity in the battery falls, due to drawing current for light, +the regulator is "shut," that is, the dynamo and battery are +connected, and current flows into the battery.</p> + +<p>These automatic instruments go still farther in their brainy work. +They do not permit the dynamo to charge the battery when the voltage +falls below a fixed point, due to the engine slowing down; neither do +they permit the dynamo current to flow when the voltage gets too high +due to sudden speeding up of the engine.</p> + +<p>Necessarily, an instrument which will take<span class='pagenum'><a name="Page_254" id="Page_254">[Pg 254]</a></span> care of a battery in this +way, is intricate in construction. That is not an argument against it +however. A watch is intricate, but so long as we continue to wind it +at stated intervals, it keeps time. So with this storage battery +plant: so long as Farmer Brown starts his engine to do his farm chores +every day, his by-product of electricity is stored automatically.</p> + +<p>Such installations are not expensive. A storage battery capable of +lighting 8 tungsten lamps, of 16 candlepower each, continuously for 8 +hours (or fewer lamps for a longer time); a switchboard containing all +the required regulating instruments; and a dynamo of suitable size, +can be had for from $250 to $300. All that is necessary to put such a +plant in operation, is to belt the dynamo to the gasoline engine so +that it will run at proper speed; and to connect the wires from dynamo +to switchboard, and thence to the house service. The dynamo required +for the above plant delivers 10 amperes at 45 volts pressure, or 10 × +45 = 450 watts. A gasoline, gas, or oil<span class='pagenum'><a name="Page_255" id="Page_255">[Pg 255]</a></span> engine, or a windmill of +1½ horsepower furnishes all the power needed. If the farmer uses +his engine daily, or every other day, for other purposes, the cost of +power will be practically negligible. With this system electric lights +are available at any time day or night; and when the gasoline engine +is in service daily for routine farm chores, the battery will never +run low.</p> + +<p>This system is especially desirable where one uses a windmill for +power. The speed of the windmill is constantly fluctuating, so much so +in fact that it could not be used for electric light without a storage +battery. But when equipped with a regulator on the switchboard which +permits the current to flow only when the battery needs it, and then +only when the speed of the windmill is correct, the problem of turning +wind power into electric light is solved.</p> + +<hr style='width: 45%;' /> + +<p>If the farmer does not desire to go to the additional expense of +automatic regulation, there are cheaper plants, requiring attention<span class='pagenum'><a name="Page_256" id="Page_256">[Pg 256]</a></span> +for charging. These plants are identical with those described above, +except they have no regulators. With these plants, when the battery +runs low (as is indicated by dimming of the lights) it is necessary to +start the engine, bring it up to speed, adjust the dynamo voltage to +the proper pressure, and throw a switch to charge the battery. For +such plants it is customary to run the engine to charge the battery +twice a week. It is necessary to run the engine from 8 to 10 hours to +fully charge the discharged battery. When the battery approaches full +charge, the fact is evidenced by so-called "gassing" or giving off of +bubbles. Another way to determine if the battery is fully charged is +by means of the voltmeter, as the volts slowly rise to the proper +point during the process of charging. A third way, and probably the +most reliable is by the use of the hydrometer. The voltage of each +cell when fully charged should be 2.5; it should never be discharged +below 1.75 volts. Many storage battery electric light plants on the +market are provided with<span class='pagenum'><a name="Page_257" id="Page_257">[Pg 257]</a></span> a simple and inexpensive circuit breaker, +which automatically cuts off the current and stops the engine when the +battery is charged. The current is then thrown from the dynamo to the +house service by an automatic switch. If such a circuit breaker is not +included, it is necessary to throw the switch by hand when charging is +begun or ended.</p> + +<p>Since the principal item of first cost, as well as depreciation, in a +storage battery electric light plant is the storage battery itself, +the smallest battery commensurate with needs is selected. Since the +amount of current stored by these batteries is relatively small, +electric irons and heating devices such as may be used freely on a +direct-connected plant without a battery, are rather expensive +luxuries. For instance, an electric iron drawing 400 watts an hour +while in use, requires as much energy as 20 tungsten lamps of 16 +candlepower each burning for the same length of time. Its rate of +current consumption would be over 13 amperes, at 30 volts; which would +require a larger battery than<span class='pagenum'><a name="Page_258" id="Page_258">[Pg 258]</a></span> needed for light in the average farm +home.</p> + +<p>The use to which electricity from a storage battery is put, however, +is wholly a matter of expense involved; and if one is willing to pay +for these rather expensive luxuries, there is no reason why he should +not have them. Heating, in any form, by electricity, requires a large +amount of current proportionally. As a matter of fact, there is less +heat to be had in thermal units from a horsepower-hour of electricity +than from three ounces of coal. When one is generating current from +water-power, or even direct from gasoline or oil, this is not an +argument against electric heating devices. But it becomes a very +serious consideration when one is installing a storage battery as the +source of current, because of the high initial cost, and depreciation +of such a battery.</p> + +<p>Farmers who limit the use of their storage battery plants to lighting +will get the best service.</p> + + +<p><span class='pagenum'><a name="Page_259" id="Page_259">[Pg 259]</a></span></p><p class="center padtop"><i>Portable Batteries</i></p> + +<p>Abroad it is becoming quite common for power companies to deliver +storage batteries fully charged, and call for them when discharged. +Without a stretch of the imagination, we can imagine an ingenious +farmer possessing a water-power electric plant building up a thriving +business among his less fortunate neighbors, with an "electricity" +route. It could be made quite as paying as a milk route.</p> + +<div class="figleft" style="width: 500px;"> +<img src="images/d259.jpg" width="500" height="630" alt="" title="" /> +Connections for charging storage batteries on 110-volt +mains +</div> + + +<p>Many communities have water or steam power at a distance too great to +transmit 110-volt current by wire economically; and because of lack of +expert supervision, they do not care to risk using current at a +pressure of 500 volts or higher, because of its danger to human life.</p> + +<p>In such a case it would be quite feasible for families to wire their +houses, and carry their<span class='pagenum'><a name="Page_260" id="Page_260">[Pg 260]</a></span> batteries to the generating plant two or +three times a week to be charged. There are a number of portable +batteries on the market suitable for such service, at voltages ranging +from 6 to 32 volts. The best results would be obtained by having two +batteries, leaving one to be charged while the other was in use; and +if the generating station was located at the creamery or feed mill, +where the farmer calls regularly, the trouble would be reduced to a +minimum.</p> + +<p>Such a battery would necessarily be small, and of the sealed type, +similar to those used in automobiles. It could be used merely for +reading lamps—or it could be used for general lighting, according to +the expense the farmer is willing to incur for batteries.</p> + +<p>An ordinary storage battery used in automobile ignition and lighting +systems is of the 6-volt, 60-ampere type, called in trade a "6-60." +Lamps can be had for these batteries ranging in sizes from 2 +candlepower to 25 candlepower. A lamp of 15 candlepower, drawing 2½ +amperes, is used for automobile<span class='pagenum'><a name="Page_261" id="Page_261">[Pg 261]</a></span> headlights, and, as any one knows +after an experience of meeting a headlight on a dark road, they give a +great deal of light. A "6-60" battery keeps one of these lamps running +for 24 hours, or two lamps running 12 hours. A minimum of wiring would +be required to install such a battery for the reading lights in the +sitting room, and for a hanging light in the dining room. The +customary gates for charging these batteries in a large city is 10 +cents; but in a country plant it could be made less.</p> + +<p>To charge such a battery on a 110-volt direct current, it is necessary +to install some means of limiting the amount of current, or in other +words, the charging rate. This charging rate, for 8 hours should be, +as we have seen, one-eighth of the ampere-hour capacity of the +battery. Thus a "6-60" battery would require a 7½ ampere current.</p> + +<p>Connecting two such batteries in "series" (that is, the negative pole +of one battery to the positive pole of the second) would make a +12-volt battery. Ten or twelve such batteries<span class='pagenum'><a name="Page_262" id="Page_262">[Pg 262]</a></span> could be connected in +"series," and a 110-volt direct current generator would charge them in +8 hours at a 7½ ampere rate.</p> + +<p>The diagram on page 259 shows the connections for charging on a +110-volt circuit.</p> + +<p>An ordinary 16-candlepower carbon lamp is of 220 ohms resistance, and +(by Ohm's Law, C equals E divided by R) permits ½ ampere of current +to flow. By connecting 15 such lamps across the mains, in parallel, +the required 7½ amperes of current would be flowing from the +generator through the lamps, and back again. Connect the battery in +"series" at any point on either of the two mains, between the lamps +and the generator, being careful to connect the positive end to the +positive pole of the battery, and <i>vice versa</i>.</p> + +<p>Lamps are the cheapest form of resistance; but in case they are not +available, any other form of resistance can be used. Iron wire wound +in spirals can be used, or any of the many makes of special resistance +wire on the market. First it is necessary to determine the amount of +resistance required.</p> + +<p><span class='pagenum'><a name="Page_263" id="Page_263">[Pg 263]</a></span></p><p>We have just seen that the charging rate of a 60-ampere hour battery +is 7½ amperes. Applying Ohm's Law here, we find that ohms +resistance equals volts divided by amperes, or R = 110/7.5 = 14.67 +ohms. With a 220-volt current, the ohms resistance required in series +with the storage battery of this size would be 29.33 ohms.</p> + + +<p class="center padtop"><i>Automobile Power for Lighting</i></p> + +<p>There are many ingenious ways by which an automobile may be utilized +to furnish electric light for the home. The simplest is to run wires +direct from the storage battery of the self-starting system, to the +house or barn, in such a way that the current may be used for reading +lamps in the sitting room. By a judicious use of the current in this +way, the normal operation of the automobile in the daytime will keep +the battery charged for use of the night lamps, and if care is used, +such a plan should not affect the life of the battery. Care should be +used also, in this regard, not to discharge the battery too low<span class='pagenum'><a name="Page_264" id="Page_264">[Pg 264]</a></span> to +prevent its utilizing its function of starting the car when it was +desired to use the car. However, if the battery were discharged below +its starting capacity, by any peradventure, the car could be started +by the old-fashioned cranking method.</p> + +<p>Using an automobile lighting system for house lighting implies that +the car be stored in a garage near the house or barn; as this battery +is too low in voltage to permit transmitting the current any distance. +One hundred feet, with liberal sized transmission wires is probably +the limit.</p> + +<p>That such a system is feasible is amply proved by an occurrence +recently reported in the daily papers. A doctor summoned to a remote +farm house found that an immediate operation was necessary to save the +patient's life. There was no light available, except a small kerosene +lamp which was worse than nothing. The surgeon took a headlight off +his car, strung a pair of wires through a window, and instantly had at +his command a light of the necessary intensity.</p> + +<p><span class='pagenum'><a name="Page_265" id="Page_265">[Pg 265]</a></span></p><p>Another manner in which an automobile engine may be used for house +lighting is to let it serve as the charging power of a separate +storage battery. The engine can be belted to the generator, in such a +case, by means of the fly wheel. Or a form of friction drive can be +devised, by means of which the rear wheels (jacked up off the floor) +may supply the necessary motive power. In such a case it would be +necessary to make allowance for the differential in the rear axle, so +that the power developed by the engine would be delivered to the +friction drive.</p> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_266" id="Page_266">[Pg 266]</a></span></p> + +<p class="subhead3">The following pages contain advertisements of Macmillan books by the +same author or on related subjects.</p> + +<hr style="width: 65%;" /> + + +<p><span class='pagenum'><a name="Page_267" id="Page_267">[Pg 267]</a></span></p> + +<p class="subhead1">WATER POWER ENGINEERS</p> + +<p class="subhead2">DESIGNERS AND MANUFACTURERS</p> + +<p class="subhead1" style="margin-bottom: 0;">HUNT</p> + +<p class="subhead3" style="margin-top: 0;">SUPERIOR QUALITY</p> + +<p>Complete equipments for developing water powers including:—Water +Wheels, Flumes, Governors, Supply Pipes, Gates, Hoists, Valves, +Screens, Gears, Pulleys, Clutches, Bearings, Shafting, etc.</p> + +<p>Three types of water power developing wheels, ranged to meet every +condition.</p> + +<div class="figleft" style="width: 175px;"> +<img src="images/ad.jpg" width="175" height="281" alt="drawing of turbine" title="" /> +</div> + +<div class="blockquot padtop"><p>Div. No. 1—<span class="smcap">Turbine Water Wheels</span> for large powers and large +quantities of water.</p> + +<p>Div. No. 2—<span class="smcap">Rim Leverage Wheels</span> for small powers and very limited +quantities of water.</p> + +<p>Div. No. 3—<span class="smcap">Small Water Motors</span> for minimum water supplies under +high heads.</p> + +<p>Send for special catalogues and Water Power Blanks to fill in for +estimates on suitable type of Water Wheel for developing your water +power to best advantage.</p> +</div> +<p> +RODNEY HUNT MACHINE COMPANY<br /> +60 MILL STREET<br /> +ORANGE, MASSACHUSETTS, U.S.A.<br /> +</p> + + +<p><span class='pagenum'><a name="Page_268" id="Page_268">[Pg 268]</a></span></p> + + +<div class="blockquot"> +<p style="clear: left; font-size: 110%;"><b>The Farmer of Tomorrow</b></p> + +<p style="text-align: right;"><i>Cloth, 12mo, $1.50</i></p> + +<p>"A crisp, entertaining, and instructive discussion of the +conditions which have brought about the present agricultural +problem in America."—<i>Countryside Magazine.</i></p> + +<p>"The book is interestingly written and full of many vital +discussions."—<i>Annals of the American Academy of Political and +Social Science.</i></p> + +<p>"A popular consideration of the fundamental factors affecting the +business of farming."—<i>Pacific Rural Press.</i></p> + +<p>"The growing, popular question of farming analyzed from all angles, +with many helpful suggestions."—<i>Leslie's Weekly.</i></p> + +<p>"Any person of intelligence, alive to the present and future +welfare of his country will find 'The Farmer of Tomorrow,' a book +of absorbing character."—<i>Times-Star.</i></p> + + +<p> +THE MACMILLAN COMPANY<br /> +Publishers<br /> +64-66 Fifth Avenue<br /> +New York<br /> +</p> +</div> + +<p><span class='pagenum'><a name="Page_269" id="Page_269">[Pg 269]</a></span></p> + +<div class="blockquot"> +<p style="font-size: 110%;"><b>Coöperation in Agriculture</b></p> + +<p><span class="smcap">By</span> G. HAROLD POWELL</p> + +<p style="text-align: right;"><i>Cloth, 12mo, $1.50</i></p> + +<p>"The author has a broad outlook and never fails to suggest that the +economic advantages of coöperation may frequently be quite +subordinate to the general social and community interests which are +fostered through a common undertaking. He writes with the genuine +interest of a man having experience and faith in that of which he +speaks."—<i>Political Science Quarterly.</i></p> + +<p>"A volume which explains in a lucid way the features of the +existing system and the measures taken by farmers to protect their +interests."—<i>Journal of the Royal Statistical Society.</i></p> + +<p>"Mr. Powell has not attempted to cover the entire field of +agricultural coöperation, but has confined himself to its more +important phases. His work shows a grasp of the issues involved and +a ripeness of conclusion that comes only from actual contact with +the practical side of coöperation."—<i>American Economic Review.</i></p> + +<p>"The book is decidedly worth while."—<i>Farm Life and Agriculture.</i></p> + +<p> +THE MACMILLAN COMPANY<br /> +Publishers<br /> +64-66 Fifth Avenue<br /> +New York<br /> +</p></div> + +<hr style="width: 65%;" /> + + +<p><span class='pagenum'><a name="Page_270" id="Page_270">[Pg 270]</a></span></p> + + +<p class="subhead2">RURAL SCIENCE SERIES<br /> +Edited by L. H. BAILEY<br /> +<i>Each volume illustrated. Cloth, 12mo.</i><br /> +</p> + +<p>A series of practical books for farmers and gardeners, sold as a set +or separately. Each one is the work of a competent specialist, and is +suitable for consultation alike by the amateur or professional tiller +of the soil, the scientist or the student. Illustrations of marked +beauty are freely used, and the books are clearly printed and well +bound.</p> + +<table summary="rural science series books" style="width: 60%;"><tbody> +<tr><td class="tl" style="font-size: 110%;" colspan="2"><b>ON SELECTION OF LAND, ETC.</b></td></tr> + +<tr><td class="tl">Isaac P. Roberts' The Farmstead</td> <td class="tr">$1 50</td></tr> +<tr><td class="tl">T. F. Hunt's How to Choose a Farm</td> <td class="tr">1 75</td></tr> +<tr><td class="tl">E. S. Cheyney and J. P. Wentling's The Farm Woodlot</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">Glenn W. Herrick's Insects Injurious to the Household</td> <td class="tr">1 75</td></tr> + +<tr><td class="tl" style="font-size: 110%;" colspan="2"><b>ON TILLAGE, ETC.</b></td></tr> + +<tr><td class="tl">F. H. King's The Soil</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">Isaac P. Roberts' The Fertility of the Land</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">F. H. King's Irrigation and Drainage</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">Edward B. Voorhees' Fertilizers</td> <td class="tr">1 25</td></tr> +<tr><td class="tl">Edward B. Voorhees' Forage Crops</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">J. A. Widtsoe's Dry Farming</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">L. H. Bailey's Principles of Agriculture</td> <td class="tr">1 25</td></tr> +<tr><td class="tl">S. M. Tracy's Forage Crops for the South</td> <td class="tr">1 50</td></tr> + +<tr><td class="tl" style="font-size: 110%;" colspan="2"><b>ON PLANT DISEASES, ETC.</b></td></tr> + +<tr><td class="tl">E. C. Lodeman's The Spraying of Plants</td> <td class="tr">1 25</td></tr> + +<tr><td class="tl" style="font-size: 110%;" colspan="2"><b>ON GARDEN-MAKING</b></td></tr> + +<tr><td class="tl">L. H. Bailey's Garden-Making</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">L. H. Bailey's Vegetable-Gardening</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">L. H. Bailey's Forcing Book</td> <td class="tr">1 25</td></tr> +<tr><td class="tl">L. H. Bailey's Plant Breeding</td> <td class="tr">2 00</td></tr> + +<tr><td class="tl" style="font-size: 110%;" colspan="2"><b>ON FRUIT-GROWING, ETC.</b></td></tr> + +<tr><td class="tl">L. H. Bailey's Nursery Book</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">L. H. Bailey's Fruit-Growing (New Edition)</td> <td class="tr">1 75</td></tr> +<tr><td class="tl">L. H. Bailey's The Pruning Book</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">F. W. Card's Bush Fruits</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">W. Paddock & O. B. Whipple's Fruit-Growing in Arid Regions</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">J. E. Coit's Citrus Fruits</td> <td class="tr"> <i>Prepar</i></td></tr> + +<tr><td class="tl" style="font-size: 110%;" colspan="2"><b>ON THE CARE OF LIVE-STOCK</b></td></tr> + +<tr><td class="tl">Nelson S. Mayo's The Diseases of Animals</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">W. H. Jordan's The Feeding of Animals</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">I. P. Roberts' The Horse</td> <td class="tr">1 25</td></tr> +<tr><td class="tl">M. W. Harper's Breaking and Training of Horses</td> <td class="tr">1 75</td></tr> +<tr><td class="tl">George C. Watson's Farm Poultry. New edition</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">John A. Craig's Sheep Farming</td> <td class="tr">1 50</td></tr> + +<tr><td class="tl" style="font-size: 110%;" colspan="2"><b>ON DAIRY WORK, FARM CHEMISTRY, ETC.</b></td></tr> + +<tr><td class="tl">Henry H. Wing's Milk and Its Products. New edition</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">J. G. Lipman's Bacteria and Country Life</td> <td class="tr">1 50</td></tr> + +<tr><td class="tl" style="font-size: 110%;" colspan="2"><b>ON ECONOMICS AND ORGANIZATION</b></td></tr> + +<tr><td class="tl">William A. McKeever's Farm Boys and Girls</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">I. P. Roberts' The Farmer's Business Handbook</td> <td class="tr">1 25</td></tr> +<tr><td class="tl">George T. Fairchild's Rural Wealth and Welfare</td> <td class="tr">1 25</td></tr> +<tr><td class="tl">H. N. Ogden's Rural Hygiene</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">J. Green's Law for the American Farmer</td> <td class="tr">1 50</td></tr> +<tr><td class="tl">G. H. Powell's Coöperation in Agriculture</td> <td class="tr">1 50</td></tr> +</tbody></table> + +<div class="blockquot"> +<p> +THE MACMILLAN COMPANY<br /> +PUBLISHERS<br /> +64-66 Fifth Avenue<br /> +NEW YORK<br /> +</p></div> + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_271" id="Page_271">[Pg 271]</a></span></p> + +<p class="subhead2">RURAL TEXT-BOOK SERIES<br /> +Edited by L. H. BAILEY<br /> +<i>Each volume illustrated. Cloth, 12mo.</i></p> + + +<p>While the RURAL SCIENCE SERIES is designed primarily for popular +reading and for general use, this related new series is designed for +classroom work and for special use in consultation and reference. The +RURAL TEXT-BOOK SERIES is planned to cover eventually the entire range +of public school and college texts.</p> + +<table summary="rural text-book series" style="width: 60%;"><tbody> +<tr><td class="tl" colspan="2"><b>Duggar, B. M.</b></td></tr> +<tr><td class="tl">Physiology of Plant Production</td> <td class="tr">$1 60</td></tr> + +<tr><td class="tl" colspan="2"><b>Duggar, John Frederick</b></td></tr> +<tr><td class="tl">Southern Field Crops</td> <td class="tr">1 75</td></tr> + +<tr><td class="tl" colspan="2"><b>Gay, C. Warren</b></td></tr> +<tr><td class="tl">Principles and Practice of Judging Live-Stock</td> <td class="tr">1 50</td></tr> + +<tr><td class="tl" colspan="2"><b>Harper, M. W.</b></td></tr> +<tr><td class="tl">Animal Husbandry for Schools</td> <td class="tr">1 40</td></tr> + +<tr><td class="tl" colspan="2"><b>Hitchcock, A. S.</b></td></tr> +<tr><td class="tl">Grasses</td> <td class="tr">1 50</td></tr> + +<tr><td class="tl" colspan="2"><b>Livingston, George</b></td></tr> +<tr><td class="tl">Field Crop Production</td> <td class="tr">1 40</td></tr> + +<tr><td class="tl" colspan="2"><b>Lyon, T. L. and Fippin, E. O.</b></td></tr> +<tr><td class="tl">Principles of Soil Management</td> <td class="tr">1 75</td></tr> + +<tr><td class="tl" colspan="2"><b>Mann, A. R.</b></td></tr> +<tr><td class="tl">Beginnings in Agriculture</td> <td class="tr">75</td></tr> + +<tr><td class="tl" colspan="2"><b>Montgomery, G. F.</b></td></tr> +<tr><td class="tl">Corn Crops</td> <td class="tr">1 60</td></tr> + +<tr><td class="tl" colspan="2"><b>Piper, Charles V.</b></td></tr> +<tr><td class="tl">Forage Plants and Their Culture</td> <td class="tr">1 75</td></tr> + +<tr><td class="tl" colspan="2"><b>Warren, G. F.</b></td></tr> +<tr><td class="tl">Elements of Agriculture</td> <td class="tr">1 10</td></tr> + +<tr><td class="tl" colspan="2"><b>Warren, G. F.</b></td></tr> +<tr><td class="tl">Farm Management</td> <td class="tr">1 75</td></tr> + +<tr><td class="tl" colspan="2"><b>Wheeler, H. J.</b></td></tr> +<tr><td class="tl">Manures and Fertilizers</td> <td class="tr">1 60</td></tr> + +<tr><td class="tl" colspan="2"><b>Widtsoe, John A.</b></td></tr> +<tr><td class="tl">Principles of Irrigation Practice</td> <td class="tr">1 75</td></tr> +</tbody></table> + +<div class="blockquot"> +<p> +THE MACMILLAN COMPANY<br /> +PUBLISHERS<br /> +64-66 Fifth Avenue<br /> +NEW YORK<br /> +</p></div> + +<hr style="width: 65%;" /> + + +<p><span class='pagenum'><a name="Page_272" id="Page_272">[Pg 272]</a></span></p> + +<p class="subhead2">The Rural Outlook Set<br /> +By L. H. BAILEY</p> + +<p><i>Four Volumes. Each, cloth, 12mo. Uniform binding, attractively boxed. +$5.00 per set; carriage extra. Each volume also sold separately.</i></p> + +<p>In this set are included three of Professor Bailey's most popular +books as well as a hitherto unpublished one,—"The Country-Life +Movement." The long and persistent demand for a uniform edition of +these little classics is answered with the publication of this +attractive series.</p> + +<p><b>The Country Life Movement</b></p> + +<p><i>Cloth, 12mo, 220 pages, $1.25 postage extra</i></p> + +<p>This hitherto unpublished volume deals with the present movement for +the redirection of rural civilization, discussing the real +country-life problem as distinguished from the city problem, known as +the back-to-the-land movement.</p> + +<p><b>The Outlook to Nature</b> (New and Revised Edition)</p> + +<p><i>Cloth, 12mo, 195 pages, $1.25 postage extra</i></p> + +<p>In this alive and bracing book, full of suggestions and encouragement, +Professor Bailey argues the importance of contact with nature, a +sympathetic attitude toward which "means greater efficiency, +hopefulness, and repose."</p> + +<p><b>The State and the Farmer</b> (New Edition)</p> + +<p><i>Cloth, 12mo, $1.25 postage extra</i></p> + +<p>It is the relation of the farmer to the government that Professor +Bailey here discusses in its varying aspects. He deals specifically +with the change in agricultural methods, in the shifting of the +geographical centers of farming in the United States, and in the +growth of agricultural institutions.</p> + +<p><b>The Nature Study Idea</b> (New Edition)</p> + +<p><i>Cloth, 12mo, $1.25 postage extra</i></p> + +<p>"It would be well," the critic of <i>The Tribune Farmer</i> once wrote, "if +'The Nature Study Idea' were in the hands of every person who favors +nature study in the public schools, of every one who is opposed to it, +and most important, of every one who teaches it or thinks he does." It +has been Professor Bailey's purpose to interpret the new school +movement to put the young into relation and sympathy with nature,—a +purpose which he has admirably accomplished.</p> + + + +<p> +THE MACMILLAN COMPANY<br /> +PUBLISHERS<br /> +64-66 Fifth Avenue<br /> +NEW YORK<br /> +</p> + + + + + + + + +<pre> + + + + + +End of the Project Gutenberg EBook of Electricity for the farm, by +Frederick Irving Anderson + +*** END OF THIS PROJECT GUTENBERG EBOOK ELECTRICITY FOR THE FARM *** + +***** This file should be named 27257-h.htm or 27257-h.zip ***** +This and all associated files of various formats will be found in: + https://www.gutenberg.org/2/7/2/5/27257/ + +Produced by Stacy Brown, Marcia Brooks, Steven Giacomelli +and the Online Distributed Proofreading Team at +https://www.pgdp.net (This file was produced from images +produced by Core Historical Literature in Agriculture +(CHLA), Cornell University) + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Electricity for the farm + Light, heat and power by inexpensive methods from the water + wheel or farm engine + +Author: Frederick Irving Anderson + +Release Date: November 14, 2008 [EBook #27257] + +Language: English + +Character set encoding: ASCII + +*** START OF THIS PROJECT GUTENBERG EBOOK ELECTRICITY FOR THE FARM *** + + + + +Produced by Stacy Brown, Marcia Brooks, Steven Giacomelli +and the Online Distributed Proofreading Team at +https://www.pgdp.net (This file was produced from images +produced by Core Historical Literature in Agriculture +(CHLA), Cornell University) + + + + + + + + + +ELECTRICITY FOR THE FARM + + +THE MACMILLAN COMPANY + +NEW YORK . BOSTON . CHICAGO . DALLAS +ATLANTA . SAN FRANCISCO + +MACMILLAN & CO., Limited +LONDON . BOMBAY . CALCUTTA . MELBOURNE + +THE MACMILLAN CO. OF CANADA, Ltd. +TORONTO + + + + +[Illustration: Even the tiny trout brook becomes a thing of utility +as well as of joy + +(_Courtesy of the Fitz Water Wheel Company, Hanover, Pa._)] + + + + +ELECTRICITY FOR +THE FARM + + +LIGHT, HEAT AND POWER BY INEXPENSIVE +METHODS FROM THE WATER +WHEEL OR FARM ENGINE + + +BY +FREDERICK IRVING ANDERSON + +AUTHOR OF "THE FARMER OF TO-MORROW," ETC., ETC. + + + New York + THE MACMILLAN COMPANY + 1915 + +_All rights reserved_ + + + + + Copyright, 1915 + By THE CURTIS PUBLISHING COMPANY + The Country Gentleman + + + Copyright, 1915 + By THE MACMILLAN COMPANY + Set up and electrotyped. Published April, 1915. + + + + +PREFACE + + +This book is designed primarily to give the farmer a practical working +knowledge of electricity for use as light, heat, and power on the +farm. The electric generator, the dynamo, is explained in detail; and +there are chapters on electric transmission and house-wiring, by which +the farm mechanic is enabled to install his own plant without the aid +and expense of an expert. + +With modern appliances, within the means of the average farmer, the +generation of electricity, with its unique conveniences, becomes +automatic, provided some dependable source of power is to be had--such +as a water wheel, gasoline (or other form of internal combustion) +engine, or the ordinary windmill. The water wheel is the ideal prime +mover for the dynamo in isolated plants. Since water-power is running +to waste on tens of thousands of our farms throughout the country, +several chapters are devoted to this phase of the subject: these +include descriptions and working diagrams of weirs and other simple +devices for measuring the flow of streams; there are tables and +formulas by which any one, with a knowledge of simple arithmetic, may +determine the power to be had from falling water under given +conditions; and in addition, there are diagrams showing in general the +method of construction of dams, bulkheads, races, flumes, etc., from +materials usually to be found on a farm. The tiny unconsidered brook +that waters the farm pasture frequently possesses power enough to +supply the farmstead with clean, cool, safe light in place of the +dangerous, inconvenient oil lamp; a small stream capable of developing +from twenty-five to fifty horsepower will supply a farmer (at +practically no expense beyond the original cost of installation) not +only with light, but with power for even the heavier farm operations, +as threshing; and in addition will do the washing, ironing, and +cooking, and at the same time keep the house warm in the coldest +weather. Less than one horsepower of energy will light the farmstead; +less than five horsepower of energy will provide light and small +power, and take the drudgery out of the kitchen. + +For those not fortunate enough to possess water-power which can be +developed, there are chapters on the use of the farm gasoline engine +and windmill, in connection with the modern storage battery, as +sources of electric current. + +It is desired to make acknowledgment for illustrations and assistance +in gathering material for the book, to the editors of _The Country +Gentleman_, Philadelphia, Pa.; The Crocker-Wheeler Company, Ampere, N. +J.; The General Electric Company, Schenectady, N. Y.; the Weston +Electrical Instrument Company, of Newark, N. J.; The Chase Turbine +Manufacturing Company, Orange, Mass.; the C. P. Bradway Machine Works, +West Stafford, Conn.; The Pelton Water Wheel Company, San Francisco +and New York; the Ward Leonard Manufacturing Company, Bronxville, N. +Y.; The Fairbanks, Morse Company, Chicago; and the Fitz Water Wheel +Company, Hanover, Pa. + + + + +TABLE OF CONTENTS + + + PAGE + + INTRODUCTION xvii + + + PART I + + WATER-POWER + + + CHAPTER I + + A WORKING PLANT + + The "agriculturist"--An old chair factory--A neighbor's + home-coming--The idle wheel in commission again--Light, + heat and power for nothing--Advantages + of electricity 3 + + + CHAPTER II + + A LITTLE PROSPECTING + + Small amount of water required for an electric + plant--Exploring, on a dull day--A rough and ready + weir--What a little water will do--The water wheel + and the dynamo--Electricity consumed the instant + it is produced--The price of the average small + plant, not counting labor 22 + + + CHAPTER III + + HOW TO MEASURE WATER-POWER + + What is a horsepower?--How the Carthaginians + manufactured horsepower--All that goes up must come + down--How the sun lifts water up for us to + use--Water the ideal power for generating + electricity--The weir--Table for estimating + flow of streams with a weir--Another method of + measuring--Figuring water horsepower--The size + of the wheel--What head is required--Quantity of + water necessary 32 + + + CHAPTER IV + + THE WATER WHEEL AND HOW TO INSTALL IT + + Different types of water wheels--The impulse and the + reaction wheels--The impulse wheel adapted to + high heads and small amount of water--Pipe lines--Table + of resistance in pipes--Advantages and disadvantages + of the impulse wheel--Other forms + of impulse wheels--The reaction turbine, suited to + low heads and large quantity of water--Its advantages + and limitations--Developing a water-power + project: the dam; the race; the flume; the penstock; + and the tailrace--Water rights for the farmer 56 + + + PART II + + ELECTRICITY + + + CHAPTER V + + THE DYNAMO; WHAT IT DOES, AND HOW + + Electricity compared to the heat and light of the + Sun--The simple dynamo--The amount of electric energy + a dynamo will generate--The modern dynamo--Measuring + power in terms of electricity--The volt--The + ampere--The ohm--The watt and the kilowatt--Ohm's + Law of the electric circuit, and some + examples of its application--Direct current, and + alternating current--Three types of direct-current + dynamos: series, shunt, and compound 89 + + + CHAPTER VI + + WHAT SIZE PLANT TO INSTALL + + The farmer's wife his partner--Little and big + plants--Limiting factors--Fluctuations in water + supply--The average plant--The actual plant--Amount + of current required for various operations--Standard + voltage--A specimen allowance for electric + light--Heating and cooking by electricity--Electric + power: the electric motor 121 + + + CHAPTER VII + + TRANSMISSION LINES + + Copper wire--Setting of poles--Loss of power in + transmission--Ohm's Law and examples of how it is + used in figuring size of wire--Copper-wire + tables--Examples of transmission lines--When to + use high voltages--Over-compounding a dynamo to + overcome transmission loss 153 + + + CHAPTER VIII + + WIRING THE HOUSE + + The insurance code--Different kinds of wiring + described--Wooden moulding cheap and effective--The + distributing panel--Branch circuits--Protecting the + circuits--The use of porcelain tubes and other + insulating devices--Putting up chandeliers and + wall-brackets--"Multiple" connections--How to connect + a wall switch--Special wiring required for heat and + power circuits--Knob and cleat wiring, its advantages + and disadvantages 172 + + + CHAPTER IX + + THE ELECTRIC PLANT AT WORK + + Direct-connected generating sets--Belt drive--The + switchboard--Governors and voltage regulators--Methods + of achieving constant pressure at all loads: + Over-compounding the dynamo; A system of resistances + (a home-made electric radiator); Regulating + voltage by means of the rheostat--Automatic + devices--Putting the plant in operation 192 + + + PART III + + GASOLINE ENGINES, WINDMILLS, ETC. + THE STORAGE BATTERIES + + + CHAPTER X + + GASOLINE ENGINE PLANTS + + The standard voltage set--Two-cycle and four-cycle + gasoline engines--Horsepower, and fuel + consumption--Efficiency of small engines and + generators--Cost of operating a one-kilowatt plant 217 + + + CHAPTER XI + + THE STORAGE BATTERY + + What a storage battery does--The lead battery and the + Edison battery--Economy of tungsten lamps for + storage batteries--The low-voltage battery for + electric light--How to figure the capacity of a + battery--Table of light requirements for a farm + house--Watt-hours and lamp-hours--The cost of storage + battery current--How to charge a storage + battery--Care of storage batteries 229 + + + CHAPTER XII + + BATTERY CHARGING DEVICES + + The automatic plant most desirable--How an automobile + lighting and starting system works--How the same + results can be achieved in house lighting, by means + of automatic devices--Plants without automatic + regulation--Care necessary--The use of heating devices + on storage battery current--Portable batteries--An + electricity "route"--Automobile power for + lighting a few lamps 250 + + + + +ILLUSTRATIONS + + + Even the tiny trout brook becomes a thing of utility as + well as of joy _Frontispiece_ + + Farm labor and materials built this crib and stone dam 17 + + Measuring a small stream with a weir 23 + + Efficient modern adaptations of the archaic undershot + and overshot water wheels 59 + + A direct-current dynamo or motor, showing details of + construction 92 + + Details of voltmeter or ammeter 128 + + Instantaneous photograph of high-pressure water jet being + quenched by buckets of a tangential wheel 194 + + A tangential wheel, and a dynamo keyed to the same + shaft--the ideal method for generating electricity 194 + + A rough-and-ready farm electric plant, supplying two + farms with light, heat and power; and a Ward + Leonard-type circuit breaker for charging storage + batteries 244 + + + + +INTRODUCTION + + +The sight of a dozen or so fat young horses and mares feeding and +frolicking on the wild range of the Southwest would probably inspire +the average farmer as an awful example of horsepower running to waste. +If, by some miracle, he came on such a sight in his own pastures, he +would probably consume much time practising the impossible art of +"creasing" the wild creatures with a rifle bullet--after the style of +Kit Carson and other free rovers of the old prairies when they were in +need of a new mount. He would probably spend uncounted hours behind +the barn learning to throw a lariat; and one fine day he would sally +forth to capture a horsepower or two--and, once captured, he would use +strength and strategy breaking the wild beast to harness. A single +horsepower--animal--will do the work of lifting 23,000 pounds one foot +in one minute, providing the animal is young, and sound, and is fed +12 quarts of oats and 10 or 15 pounds of hay a day, and is given a +chance to rest 16 hours out of 24--providing also it has a dentist to +take care of its teeth occasionally, and a blacksmith chiropodist to +keep it in shoes. On the hoof, this horsepower is worth about +$200--unless the farmer is looking for something fancy in the way of +drafters, when he will have to go as high as $400 for a big fellow. +And after 10 or 15 years, the farmer would look around for another +horse, because an animal grows old. + +This animal horsepower isn't a very efficient horsepower. In fact, it +is less than three-fourths of an actual horsepower, as engineers use +the term. A real horsepower will do the work of lifting 33,000 pounds +one foot in one minute--or 550 pounds one foot in one second. Burn a +pint of gasoline, with 14 pounds of air, in a gasoline engine, and the +engine will supply one 33,000-pound horsepower for an hour. The +gasoline will cost about 2 cents, and the air is supplied free. If it +was the air that cost two cents a pound, instead of the gasoline, the +automobile industry would undoubtedly stop where it began some fifteen +years ago. It is human nature, however, to grumble over this two +cents. + +Yet the average farmer who would get excited if sound young chunks and +drafters were running wild across his pastures, is not inspired by any +similar desire of possession and mastery by the sight of a brook, or a +rivulet that waters his meadows. This brook or river is flowing down +hill to the sea. Every 4,000 gallons that falls one foot in one +minute; every 400 gallons that falls 10 feet in one minute; or every +40 gallons that falls 100 feet in one minute, means the power of one +horse going to waste--not the $200 flesh-and-blood kind that can lift +only 23,000 pounds a foot a minute--but the 33,000 foot-pound kind. +Thousands of farms have small streams in their very dooryard, capable +of developing five, ten, twenty, fifty horsepower twenty-four hours a +day, for the greater part of the year. Within a quarter of a mile of +the great majority of farms (outside of the dry lands themselves) +there are such streams. Only a small fraction of one per cent of them +have been put to work, made to pay their passage from the hills to the +sea. + +The United States government geological survey engineers recently made +an estimate of the waterfalls capable of developing 1,000 horsepower +and over, that are running to waste, unused, in this country. They +estimated that there is available, every second of the day and night, +some 30,000,000 horsepower, in dry weather--and twice this during the +eight wet months of the year. The waterfall capable of giving up 1,000 +horsepower in energy is not the subject of these chapters. It is the +small streams--the brooks, the creeks, the rivulets--which feed the +1,000 horsepower torrents, make them possible, that are of interest to +the farmer. These small streams thread every township, every county, +seeking the easiest way to the main valleys where they come together +in great rivers. + +What profitable crop on your farm removes the least plant food? A +bee-farmer enters his honey for the prize in this contest. Another +farmer maintains that his ice-crop is the winner. But electricity +generated from falling water of a brook meandering across one's acres, +comes nearer to the correct answer of how to make something out of +nothing. It merely utilizes the wasted energy of water rolling down +hill--the weight of water, the pulling power of gravity. Water is +still water, after it has run through a turbine wheel to turn an +electric generator. It is still wet; it is there for watering the +stock; and a few rods further down stream, where it drops five or ten +feet again, it can be made to do the same work over again--and over +and over again as long as it continues to fall, on its journey to the +sea. The city of Los Angeles has a municipal water plant, generating +200,000 horsepower of electricity, in which the water is used three +times in its fall of 6,000 feet; and in the end, where it runs out of +the race in the valley, it is sold for irrigation. + +One water-horsepower will furnish light for the average farm; five +water-horsepower will furnish light and power, and do the ironing and +baking. The cost of installing a plant of five water-horsepower should +not exceed the cost of one sound young horse, the $200 kind--under +conditions which are to be found on thousands of farms and farm +communities in the East, the Central West, and the Pacific States. +This electrical horsepower will work 24 hours a day, winter and +summer, and the farmer would not have to grow oats and hay for it on +land that might better be used in growing food for human beings. It +would not become "aged" at the end of ten or fifteen years, and the +expense of maintenance would be practically nothing after the first +cost of installation. It would require only water as food--waste +water. Two hundred and fifty cubic feet of water a minute, falling ten +feet, will supply the average farm with all the conveniences of +electricity. This is a very modest creek--the kind of brook or creek +that is ignored by the man who would think time well spent in putting +in a week capturing a wild horse, if a miracle should send such a +beast within reach. And the task of harnessing and breaking this +water-horsepower is much more simple and less dangerous than the task +of breaking a colt to harness. + + + + +PART I + +WATER-POWER + + + + +ELECTRICITY FOR THE FARM + +CHAPTER I + +A WORKING PLANT + + The "agriculturist"--An old chair factory--A neighbor's + home-coming--The idle wheel in commission again--Light, heat and + power for nothing--Advantages of electricity. + + +Let us take an actual instance of one man who did go ahead and find +out by experience just how intricate and just how simple a thing +electricity from farm water-power is. This man's name was Perkins, or, +we will call him that, in relating this story. + +Perkins was what some people call, not a farmer, but an +"agriculturist,"--that is, he was a back-to-the-land man. He had been +born and raised on a farm. He knew that you must harness a horse on +the left side, milk a cow on the right, that wagon nuts tighten the +way the wheel rims, and that a fresh egg will not float. + +He had a farm that would grow enough clover to fill the average dairy +if he fed it lime; he had a boy coming to school age; and both he and +his wife wanted to get back to the country. They had their little +savings, and they wanted, first of all, to take a vacation, getting +acquainted with their farm. They hadn't taken a vacation in fifteen +years. + +He moved in, late in the summer, and started out to get acquainted +with his neighbors, as well as his land. This was in the New England +hills. Water courses cut through everywhere. In regard to its +bountiful water supply, the neighborhood had much in common with all +the states east of the Mississippi, along the Atlantic seaboard, in +the lake region of the central west, and in the Pacific States. With +this difference; the water courses in his neighborhood had once been +of economic importance. + +A mountain river flowed down his valley. Up and down the valley one +met ramshackle mills, fallen into decay. Many years ago before +railroads came, before it was easy to haul coal from place to place +to make steam, these little mills were centers of thriving industries, +which depended on the power of falling water to make turned articles, +spin cotton, and so forth. Then the railroads came, and it was easy to +haul coal to make steam. And the same railroads that hauled the coal +to make steam, were there to haul away the articles manufactured by +steam power. So in time the little manufacturing plants on the river +back in the hills quit business and moved to railroad stations. Then +New England, from being a manufacturing community made up of many +small isolated water plants, came to be a community made up of huge +arteries and laterals of smoke stacks that fringed the railroads. +Where the railroad happened to follow a river course--as the +Connecticut River--the water-power plants remained; but the little +plants back in the hills were wiped off the map--because steam power +with railroads at the front door proved cheaper than water-power with +railroads ten miles away. + +One night Perkins came in late from a long drive with his next-door +neighbor. He had learned the first rule of courtesy in the country, +which is to unhitch his own side of the horse and help back the buggy +into the shed. They stumbled around in the barn putting up the horse, +and getting down hay and grain for it, by the light of an oil lantern, +which was set on the floor in a place convenient to be kicked over. He +went inside and took supper by the light of a smoky smelly oil lamp, +that filled the room full of dark corners; and when supper was over, +the farmwife groped about in the cellar putting things away by the +light of a candle. + +The next day his neighbor was grinding cider at his ramshackle water +mill--one of the operations for which a week must be set aside every +fall. Perkins sat on a log and listened to the crunch-crunch of the +apples in the chute, and the drip of the frothy yellow liquid that +fell into waiting buckets. + +"How much power have you got here?" he asked. + +"Thirty or forty horsepower, I guess." + +"What do you do with it, besides grinding cider to pickle your +neighbors' digestion with?" + +"Nothing much. I've got a planer and a moulding machine in there, to +work up jags of lumber occasionally. That's all. This mill was a +chair-factory in my grandfather's day, back in 1830." + +"Do you use it thirty days in a year?" + +"No; not half that." + +"What are you going to do with it this winter?" + +"Nothing; I keep the gate open and the wheel turning, so it won't +freeze, but nothing else. I am going to take the family to Texas to +visit my wife's folks for three months. We've worked hard enough to +take a vacation." + +"Will you rent me the mill while you are gone?" + +"Go ahead; you can have it for nothing, if you will watch the ice." + +"All right; let me know when you come back and I'll drive to town and +bring you home." + + * * * * * + +Three months went by, and one day in February the city man, in +response to a letter, hitched up and drove to town to bring his +neighbor back home. It was four o'clock in the afternoon when they +started out, and it was six--dark--when they turned the bend in the +road to the farm house. They helped the wife and children out, with +their baggage, and as Perkins opened the door of the house, he reached +up on the wall and turned something that clicked sharply. + +Instantly light sprang from everywhere. In the barn-yard a street lamp +with an 18-inch reflector illuminated all under it for a space of 100 +feet with bright white rays of light. Another street lamp hung over +the watering trough. The barn doors and windows burst forth in light. +There was not a dark corner to be found anywhere. In the house it was +the same. Perkins led the amazed procession from room to room of the +house they had shut up for the winter. On the wall in the hall +outside of every room was a button which he pushed, and the room +became as light as day before they entered. The cellar door, in +opening, automatically lighted a lamp illuminating that cavern as it +had never been lighted before since the day a house was built over it. + +Needless to say, the farmer and his family were reduced to a state of +speechlessness. + +"How the deuce did you do it?" finally articulated the farmer. + +"I put your idle water wheel to work," said Perkins; and then, +satisfied with this exhibition, he put them back in the sleigh and +drove to his home, where his wife had supper waiting. + +While the men were putting up the team in the electric lighted barn, +the farmwife went into the kitchen. Her hostess was cooking supper on +an electric stove. It looked like a city gas range and it cooked all +their meals, and did the baking besides. A hot-water tank stood +against the wall, not connected to anything hot, apparently. But it +was scalding hot, by virtue of a little electric water heater the size +of a quart tin can, connected at the bottom. Twenty-four hours a day +the water wheel pumped electricity into that "can," so that hot water +was to be had at any hour simply by turning a faucet. In the laundry +there was an electric pump that kept the tank in the attic filled +automatically. When the level of water in this tank fell to a certain +point, a float operated a switch that started the pump; and when the +water level reached a certain height, the same float stopped the pump. +A small motor, the size of a medium Hubbard squash operated a washing +machine and wringer on wash days. This same motor was a +man-of-all-work for this house, for, when called on, it turned the +separator, ground and polished knives and silverware, spun the sewing +machine, and worked the vacuum cleaner. + +Over the dining room table hung the same hanging shade of old days, +but the oil lamp itself was gone. In its place was a 100-watt +tungsten lamp whose rays made the white table cloth fairly glisten. +The wires carrying electricity to this lamp were threaded through the +chains reaching to the ceiling, and one had to look twice to see where +the current came from. In the sitting room, a cluster of electric +bulbs glowed from a fancy wicker work basket that hung from the +ceiling. The housewife had made use of what she had throughout the +house. Old-fashioned candle-shades sat like cocked hats astride +electric bulbs. There is little heat to an electric bulb for the +reason that the white-hot wire that gives the light is made to burn in +high vacuum, which transmits heat very slowly. The housewife had taken +advantage of this fact and from every corner gleamed lights dressed in +fancy designs of tissue paper and silk. + +"Now we will talk business," said Perkins when supper was over and +they had lighted their pipes. + +The returned native looked dubious. His New England training had +warned him long ago that one cannot expect to get something for +nothing, and he felt sure there was a joker in this affair. + +"How much do I owe you?" he asked. + +"Nothing," said Perkins. "You furnish the water-power with your idle +wheel, and I furnish the electric installation. This is only a small +plant I have put in, but it gives us enough electricity to go around, +with a margin for emergencies. I have taken the liberty of wiring your +house and your horse-barn and cow-barn and your barn-yard. Altogether, +I suppose you have 30 lights about the place, and during these long +winter days you will keep most of them going from 3 to 5 hours a night +and 2 or 3 hours in the early morning. If you were in town, those +lights would cost you about 12 cents an hour, at the commercial rate +of electricity. Say 60 cents a day--eighteen dollars a month. That +isn't a very big electric light bill for some people I know in +town--and they consider themselves lucky to have the privilege of +buying electricity at that rate. Your wheel is running all winter to +prevent ice from forming and smashing it. It might just as well be +spinning the dynamo. + +"If you think it worth while," continued Perkins,--"this $18 worth of +light you have on tap night and morning, or any hour of the day,--we +will say the account is settled. That is, of course, if you will give +me the use of half the electricity that your idle wheel is grinding +out with my second-hand dynamo. We have about eight electrical +horsepower on our wires, without overloading the machine. Next spring +I am going to stock up this place; and I think about the first thing I +do, when my dairy is running, will be to put in a milking machine and +let electricity do the milking for me. It will also fill my silo, +grind my mowing-machine knives, saw my wood, and keep water running in +my barn. You will probably want to do the same. + +"But what it does for us men in the barn and barn-yard, isn't to be +compared to what it does for the women in the house. When my wife +wants a hot oven she presses a button. When she wants to put the +'fire' out, she presses another. That's all there is to it. No heat, +no smoke, no ashes. The same with ironing--and washing. No oil lamps +to fill, no wicks to trim, no chimneys to wash, no kerosene to kick +over and start a fire." + +"You say the current you have put in my house would cost me about $18 +a month, in town." + +"Yes, about that. Making electricity from coal costs money." + +"What does it cost here?" + +"Practically nothing. Your river, that has been running to waste ever +since your grandfather gave up making chairs, does the work. There is +nothing about a dynamo to wear out, except the bearings, and these can +be replaced once every five or ten years for a trifle. The machine +needs to be oiled and cared for--fill the oil cups about once in three +days. Your water wheel needs the same attention. That's all there is +to it. You can figure the cost of your current yourself--just about +the cost of the lubricating oil you use--and the cost of the time you +give it--about the same time you give to any piece of good machinery, +from a sulky plow to a cream separator." + +This is a true story. This electric plant, where Perkins furnishes the +electric end, and his neighbor the water-power, has been running now +for two years, grinding out electricity for the two places twenty-four +hours a day. Perkins was not an electrical engineer. He was just a +plain intelligent American citizen who found sufficient knowledge in +books to enable him to install and operate this plant. Frequently he +is away for long periods, but his neighbor (who has lost his original +terror of electricity) takes care of the plant. In fact, this farmer +has given a lot of study to the thing, through curiosity, until he +knows fully as much about it now as his city neighbor. + +He had the usual idea, at the start, that a current strong enough to +light a 100 candlepower lamp would kick like a mule if a man happened +to get behind it. He watched the city man handle bare wires and +finally he plucked up courage to do it himself. + +It was a 110-volt current, the pressure used in our cities for +domestic lighting. The funny part about it was, the farmer could not +feel it at all at first. His fingers were calloused and no current +could pass through them. Finally he sandpapered his fingers and tried +it again. Then he was able to get the "tickle" of 110 volts. It wasn't +so deadly after all--about the strength of a weak medical battery, +with which every one is familiar. A current of 110 volts cannot do any +harm to the human body unless contact is made over a very large +surface, which is impossible unless a man goes to a lot of trouble to +make such a contact. A current of 220 volts pressure--the pressure +used in cities for motors--has a little more "kick" to it, but still +is not uncomfortable. When the pressure rises to 500 volts (the +pressure used in trolley wires for street cars), it begins to be +dangerous. But there is no reason why a farm plant should be over 110 +volts, under usual conditions; engineers have decided on this pressure +as the best adapted to domestic use, and manufacturers who turn out +the numerous electrical devices, such as irons, toasters, massage +machines, etc., fit their standard instruments to this voltage. + +[Illustration: Farm labor and materials built this crib and stone +dam] + +As to the cost of this co-operative plant--it was in the neighborhood +of $200. As we have said, it provided eight electrical horsepower on +tap at any hour of the day or night--enough for the two farms, and a +surplus for neighbors, if they wished to string lines and make use of +it. + +The dynamo, a direct-current machine, 110 volts pressure, and what is +known in the trade as "compound,"--that is, a machine that maintains a +constant pressure automatically and does not require an attendant--was +picked up second-hand, through a newspaper "ad" and cost $90. The +switchboard, a make-shift affair, not very handsome, but just as +serviceable as if it were made of marble, cost less than $25 all told. +The transmission wire cost $19 a hundred pounds; it is of copper, and +covered with weatherproofed tape. Perkins bought a 50-cent book on +house-wiring, and did the wiring himself, the way the book told him +to, a simple operation. For fixtures, as we have said, his wife +devised fancy shades out of Mexican baskets, tissue paper, and silk, +in which are hidden electric globes that glow like fire-flies at the +pressing of a button. The lamps themselves are mostly old-style carbon +lamps, which can be bought at 16 cents each retail. In his living room +and dining room he used the new-style tungsten lamps instead of +old-style carbon. These cost 30 cents each. Incandescent lamps are +rated for 1,000 hours useful life. The advantage of tungsten lights is +that they give three times as much light for the same expenditure of +current as carbon lights. This is a big advantage in the city, where +current is costly; but it is not so much of an advantage in the +country where a farmer has plenty of water-power--because his current +costs him practically nothing, and he can afford to be wasteful of it +to save money in lamps. Another advantage he has over his city cousin: +In town, an incandescent lamp is thrown away after it has been used +1,000 hours because after that it gives only 80% of the light it did +when new--quite an item when one is paying for current. The experience +of Perkins and his neighbor in their cooperative plant has been that +they have excess light anyway, and if a few bulbs fall off a fifth in +efficiency, it is not noticeable. As a matter of fact most of their +bulbs have been in use without replacing for the two years the plant +has been in operation. The lamps are on the wall or the ceiling, out +of the way, not liable to be broken; so the actual expense in +replacing lamps is less than for lamp chimneys in the old days. + +Insurance companies recognize that a large percentage of farm fires +comes from the use of kerosene; for this reason, they are willing to +make special rates for farm homes lighted by electricity. They +prescribe certain rules for wiring a house, and they insist that their +agent inspect and pass such wiring before current is turned on. Once +the wiring is passed, the advantage is all in favor of the farmer +with electricity over the farmer with kerosene. The National Board of +Fire Underwriters is sufficiently logical in its demands, and powerful +enough, so that manufacturers who turn out the necessary fittings find +no sale for devices that do not conform to insurance standards. +Therefore it is difficult to go wrong in wiring a house. + +Finally, as to the added value a water-power electric plant adds to +the selling price of a farm. Let the farmer answer this question for +himself. If he can advertise his farm for sale, with a paragraph +running: "Hydroelectric plant on the premises, furnishing electricity +for light, heat, and power"--what do you suppose a wide-awake +purchaser would be willing to pay for that? Perkins and his neighbor +believe that $1,000 is a very modest estimate added by their electric +plant to both places. And they talk of doing still more. They use only +a quarter of the power of the water that is running to waste through +the wheel. They are figuring on installing a larger dynamo, of say 30 +electrical horse-power, which will provide clean, dry, safe heat for +their houses even on the coldest days in winter. When they have done +this, they will consider that they are really putting their small +river to work. + + + + +CHAPTER II + +A LITTLE PROSPECTING + + Small amount of water required for an electric plant--Exploring, on + a dull day--A rough and ready weir--What a little water will + do--The water wheel and the dynamo--Electricity consumed the + instant it is produced--The price of the average small plant, not + counting labor. + + +The average farmer makes the mistake of considering that one must have +a river of some size to develop power of any practical use. On your +next free day do a little prospecting. We have already said that 250 +cubic feet of water falling 10 feet a minute will provide light, heat +and small motor power for the average farm. A single water horsepower +will generate enough electricity to provide light for the house and +barn. But let us take five horsepower as a desirable minimum in this +instance. + +[Illustration: Measuring a small stream with a weir] + +In your neighborhood there is a creek three or four feet wide, +toiling along day by day, at its task of watering your fields. Find a +wide board a little longer than the width of this creek you have +scorned. Set it upright across the stream between the banks, so that +no water flows around the ends or under it. It should be high enough +to set the water back to a dead level for a few feet upstream, before +it overflows. Cut a gate in this board, say three feet wide and ten +inches deep, or according to the size of a stream. Cut this gate from +the top, so that all the water of the stream will flow through the +opening, and still maintain a level for several feet back of the +board. + +This is what engineers call a weir, a handy contrivance for measuring +the flow of small streams. Experts have figured out an elaborate +system of tables as to weirs. All we need to do now, in this rough +survey, is to figure out the number of square inches of water flowing +through this opening and falling on the other side. With a rule, +measure the depth of the overflowing water, from the bottom of the +opening to the top of the dead level of the water behind the board. +Multiply this depth by the width of the opening, which will give the +square inches of water escaping. For every square inch of this water +escaping, engineers tell us that stream is capable of delivering, +roughly, one cubic foot of water a minute. + +Thus, if the water is 8 inches deep in an opening 32 inches wide, then +the number of cubic feet this stream is delivering each minute is 8 +times 32, or 256 cubic feet a minute. So, a stream 32 inches wide, +with a uniform depth of 8 inches running through our weir is capable +of supplying the demands of the average farm in terms of electricity. +Providing, of course, that the lay of the land is such that this water +can be made to fall 10 feet into a water wheel. + +Go upstream and make a rough survey of the fall. In the majority of +instances (unless this is some sluggish stream in a flat prairie) it +will be found feasible to divert the stream from its main channel by +means of a race--an artificial channel--and to convey it to a not +far-distant spot where the necessary fall can be had at an angle of +about 30 degrees from horizontal. + +If you find there is _twice_ as much water as you need for the amount +of power you require, a five-foot fall will give the same result. Or, +if there is only _one-half_ as much water as the 250 cubic feet +specified, you can still obtain your theoretical five horsepower if +the means are at hand for providing a fall of twenty feet instead of +ten. Do not make the very common mistake of figuring that a stream is +delivering a cubic foot a minute to each square inch of weir opening, +simply because it _fills_ a certain opening. It is the excess water, +falling _over_ the opening, after the stream has set back to a +permanent dead level, that is to be measured. + +This farmer who spends an idle day measuring the flow of his brook +with a notched board, may say here: "This is all very well. This is +the spring of the year, when my brook is flowing at high-water mark. +What am I going to do in the dry months of summer, when there are not +250 cubic feet of water escaping every minute?" + +There are several answers to this question, which will be taken up in +detail in subsequent chapters. Here, let us say, even if this brook +does flow in sufficient volume only 8 months in a year--the dark +months, by the way,--is not electricity and the many benefits it +provides worth having eight months in the year? My garden provides +fresh vegetables four months a year. Because it withers and dies and +lies covered with snow during the winter, is that any reason why I +should not plow and manure and plant my garden when spring comes +again? + +A water wheel, the modern turbine, is a circular fan with curved iron +blades, revolving in an iron case. Water, forced through the blades of +this fan by its own weight, causes the wheel to revolve on its axis; +and the fan, in turn causes a shaft fitted with pulleys to revolve. + +The water, by giving the iron-bladed fan a turning movement as it +rushes through, imparts to it mechanical power. The shaft set in +motion by means of this mechanical power is, in turn, belted to the +pulley of a dynamo. This dynamo consists, first, of a shaft on which +is placed a spool, wound in a curious way, with many turns of +insulated copper wire. This spool revolves freely in an air space +surrounded by electric magnets. The spool does not touch these +magnets. It is so nicely balanced that the weight of a finger will +turn it. Yet, when it is revolved by water-power at a predetermined +speed--say 1,500 revolutions a minute--it generates electricity, +transforms the mechanical power of the water wheel into another form +of energy--a form of energy which can be carried for long distances on +copper wires, which can, by touching a button, be itself converted +into light, or heat, or back into mechanical energy again. + +If two wires be led from opposite sides of this revolving spool, and +an electric lamp be connected from one to the other wire, the lamp +will be lighted--will grow white hot,--hence _incandescent light_. +The instant this lamp is turned on, the revolving spool feels a +stress, the magnets by which it is surrounded begin to pull back on +it. The power of the water wheel, however, overcomes this pull. If one +hundred lights be turned on, the backward pull of the magnets +surrounding the spool will be one hundred times as strong as for one +light. For every ounce of electrical energy used in light or heat or +power, the dynamo will require a like ounce of mechanical power from +the water wheel which drives it. + +The story is told of a canny Scotch engineer, who, in the first days +of dynamos, not so very long ago, scoffed at the suggestion that such +a spool, spinning in free air, in well lubricated bearings, could +bring his big Corliss steam engine to a stop. Yet he saw it done +simply by belting this "spool," a dynamo, to his engine and asking the +dynamo for more power in terms of light than his steam could deliver +in terms of mechanical power to overcome the pull of the magnets. + +Electricity must be consumed the instant it is generated (except in +rare instances where small amounts are accumulated in storage +batteries by a chemical process). The pressure of a button, or the +throw of a switch causes the dynamo instantly to respond with just +enough energy to do the work asked of it, always in proportion to the +amount required. Having this in mind, it is rather curious to think of +electricity as being an article of export, an item in international +trade. Yet in 1913 hydro-electric companies in Canada "exported" by +means of wires, to this country over 772,000,000 kilowatt-hours (over +one billion horsepower hours) of electricity for use in factories near +the boundary line. + +This 250 cubic feet of water per minute then, which the farmer has +measured by means of his notched board, will transform by means of its +falling weight mechanical power into a like amount of electrical +power--less friction losses, which may amount to as much as 60% in +very small machines, and 15% in larger plants. That is, the brook +which has been draining your pastures for uncounted ages contains the +potential power of 3 and 4 young horses--with this difference: that it +works 24 hours a day, runs on forever, and requires no oats or hay. +And the cost of such an electric plant, which is ample for the needs +of the average farm, _is in most cases less than the price of a good +farm horse_--the $200 kind--not counting labor of installation. + +It is the purpose of these chapters to awaken the farmer to the +possibilities of such small water-power as he or his community may +possess; to show that the generating of electricity is a very simple +operation, and that the maintenance and care of such a plant is within +the mechanical ability of any American farmer or farm boy; and to show +that electricity itself is far from being the dangerous death-dealing +"fluid" of popular imagination. Electricity must be studied; and then +it becomes an obedient, tireless servant. During the past decade or +two, mathematical wizards have studied electricity, explored its +atoms, reduced it to simple arithmetic--and although they cannot yet +tell us _why_ it is generated, they tell us _how_. It is with this +simple arithmetic, and the necessary manual operations that we have to +do here. + + + + +CHAPTER III + +HOW TO MEASURE WATER-POWER + + What is a horsepower?--How the Carthaginians manufactured + horsepower--All that goes up must come down--How the sun lifts + water up for us to use--Water the ideal power for generating + electricity--The weir--Table for estimating flow of streams, with a + weir--Another method of measuring--Figuring water horsepower--The + size of the wheel--What head is required--Quantity of water + necessary. + + +If a man were off in the woods and needed a horsepower of energy to +work for him, he could generate it by lifting 550 pounds of stone or +wood, or whatnot, one foot off the ground, and letting it fall back in +the space of one second. As a man possesses capacity for work equal to +one-fifth horsepower, it would take him five seconds to do the work of +lifting the weight up that the weight itself accomplished in falling +down. All that goes up must come down; and by a nice balance of +physical laws, a falling body hits the ground with precisely the same +force as is required to lift it to the height from which it falls. + +The Carthaginians, and other ancients (who were deep in the woods as +regards mechanical knowledge) had their slaves carry huge stones to +the top of the city wall; and the stones were placed in convenient +positions to be tipped over on the heads of any besieging army that +happened along. Thus by concentrating the energy of many slaves in one +batch of stones, the warriors of that day were enabled to deliver +"horsepower" in one mass where it would do the most good. The farmer +who makes use of the energy of falling water to generate electricity +for light, heat, and power does the same thing--he makes use of the +capacity for work stored in water in being lifted to a certain height. +As in the case of the gasoline engine, which burns 14 pounds of air +for every pound of gasoline, the engineer of the water-power plant +does not have to concern himself with the question of how this +natural source of energy happened to be in a handy place for him to +make use of it. + +The sun, shining on the ocean, and turning water into vapor by its +heat has already lifted it up for him. This vapor floating in the air +and blown about by winds, becomes chilled from one cause or another, +gives up its heat, turns back into water, and falls as rain. This +rain, falling on land five, ten, a hundred, a thousand, or ten +thousand feet above the sea level, begins to run back to the sea, +picking out the easiest road and cutting a channel that we call a +brook, a stream, or a river. Our farm lands are covered to an average +depth of about three feet a year with water, every gallon of which has +stored in it the energy expended by the heat of the sun in lifting it +to the height where it is found. + +The farmer, prospecting on his land for water-power, locates a spot on +a stream which he calls Supply; and another spot a few feet down hill +near the same stream, which he calls Power. Every gallon of water that +falls between these two points, and is made to escape through the +revolving blades of a water wheel is capable of work in terms of +foot-pounds--an amount of work that is directly proportional to the +_quantity_ of water, and to the _distance_ in feet which it falls to +reach the wheel--_pounds_ and _feet_. + + +_The Efficient Water Wheel_ + +And it is a very efficient form of work, too. In fact it is one of the +most efficient forms of mechanical energy known--and one of the +easiest controlled. A modern water wheel uses 85 per cent of the total +capacity for work imparted to falling water by gravity, and delivers +it as rotary motion. Compare this water wheel efficiency with other +forms of mechanical power in common use: Whereas a water wheel uses 85 +per cent of the energy of its water supply, and wastes only 15 per +cent, a gasoline engine reverses the table, and delivers only 15 per +cent of the energy in gasoline and wastes 85 per cent--and it is +rather a high-class gasoline engine that can deliver even 15 per cent; +a steam engine, on the other hand, uses about 17 per cent of the +energy in the coal under its boilers and passes the rest up the +chimney as waste heat and smoke. + +There is still another advantage possessed by water-power over its two +rivals, steam and gas: It gives the most even flow of power. A gas +engine "kicks" a wheel round in a circle, by means of successive +explosions in its cylinders. A reciprocating steam engine "kicks" a +wheel round in a circle by means of steam expanding first in one +direction, then in another. A water wheel, on the other hand, is made +to revolve by means of the pressure of water--by the constant force of +gravity, itself--weight. Weight is something that does not vary from +minute to minute, or from one fraction of a second to another. It is +always the same. A square inch of water pressing on the blades of a +water wheel weights ten, twenty, a hundred pounds, according to the +height of the pipe conveying that water from the source of supply, to +the wheel. So long as this column of water is maintained at a fixed +height, the power it delivers to the wheel does not vary by so much as +the weight of a feather. + +This property of falling water makes it the ideal power for generating +electricity. Electricity generated from mechanical power depends on +constant speed for steady pressure--since the electric current, when +analyzed, is merely a succession of pulsations through a wire, like +waves beating against a sea wall. Water-power delivers these waves at +a constant speed, so that electric lights made from water-power do not +flicker and jump like the flame of a lantern in a gusty wind. On the +other hand, to accomplish the same thing with steam or gasoline +requires an especially constructed engine. + + +_The Simple Weir_ + +Since a steady flow of water, and a constant head, bring about this +ideal condition in the water wheel, the first problem that faces the +farmer prospector is to determine the amount of water which his stream +is capable of delivering. This is always measured, for convenience, +in _cubic feet per minute_. (A cubic foot of water weighs 62.5 pounds, +and contains 7-1/2 gallons.) This measurement is obtained in several +ways, among which probably the use of a weir is the simplest and most +accurate, for small streams. + +A weir is, in effect, merely a temporary dam set across the stream in +such a manner as to form a small pond; and to enable one to measure +the water escaping from this pond. + +It may be likened to the overflow pipe of a horse trough which is +being fed from a spring. To measure the flow of water from such a +spring, all that is necessary is to measure the water escaping through +the overflow when the water in the trough has attained a permanent +level. + +[Illustration: Detail of home-made weir] + +[Illustration: Cross-section of weir] + +The diagrams show the cross-section and detail of a typical weir, +which can be put together in a few minutes with the aid of a saw and +hammer. The cross-section shows that the lower edge of the slot +through which the water of the temporary pond is made to escape, is +cut on a bevel, with its sharp edge upstream. The wing on each side of +the opening is for the purpose of preventing the stream from narrowing +as it flows through the opening, and thus upsetting the calculations. +This weir should be set directly across the flow of the stream, +perfectly level, and upright. It should be so imbedded in the banks, +and in the bottom of the stream, that no water can escape, except +through the opening cut for that purpose. It will require a little +experimenting with a rough model to determine just how wide and how +deep this opening should be. It should be large enough to prevent +water flowing over the top of the board; and it should be small +enough to cause a still-water pond to form for several feet behind the +weir. Keep in mind the idea of the overflowing water trough when +building your weir. The stream, running down from a higher level +behind, should be emptying into a still-water pond, which in turn +should be emptying itself through the aperture in the board at the +same rate as the stream is keeping the pond full. + +Your weir should be fashioned with the idea of some permanency so that +a number of measurements may be taken, extending over a period of +time--thus enabling the prospector to make a reliable estimate not +only of the amount of water flowing at any one time, but of its +fluctuations. + +Under expert supervision, this simple weir is an exact +contrivance--exact enough, in fact, for the finest calculations +required in engineering work. To find out how many cubic feet of water +the stream is delivering at any moment, all that is necessary is to +measure its depth where it flows through the opening. There are +instruments, like the hook-gauge, which are designed to measure this +depth with accuracy up to one-thousandth of an inch. An ordinary foot +rule, or a folding rule, will give results sufficiently accurate for +the water prospector in this instance. The depth should be measured +not at the opening itself, but a short distance back of the opening, +where the water is setting at a dead level and is moving very slowly. + +With this weir, every square inch of water flowing through the opening +indicates roughly one cubic foot of water a minute. Thus if the +opening is 10 inches wide and the water flowing through it is 5 inches +deep, the number of cubic feet a minute the stream is delivering is 10 +x 5 = 50 square inches = 50 cubic feet a minute. This is a very small +stream; yet, if it could be made to fall through a water wheel 10 feet +below a pond or reservoir, it would exert a continuous pressure of +30,000 pounds per minute on the blades of the wheel--nearly one +theoretical horsepower. + +This estimate of one cubic foot to each square inch is a very rough +approximation. Engineers have developed many complicated formulas for +determining the flow of water through weirs, taking into account fine +variations that the farm prospector need not heed. The so-called +Francis formula, developed by a long series of actual experiments at +Lowell, Mass., in 1852 by Mr. James B. Francis, with weirs 10 feet +long and 5 feet 2 inches high, is standard for these calculations and +is expressed (for those who desire to use it for special purposes) as +follows: + + Q = 3.33 L H^(3/2) or, Q = 3.33 L H sqrt(H), + +in which Q means _quantity_ of water in cubic feet per second, L is +length of opening, in feet; and H is height of opening in feet. + +The following table is figured according to the Francis formula, and +gives the discharge in cubic feet per minute, for openings one inch +wide: + +TABLE OF WEIRS + + Inches 0 1/4 1/2 3/4 + 1 0.403 0.563 0.740 0.966 + 2 1.141 1.360 1.593 1.838 + 3 2.094 2.361 2.639 2.927 + 4 3.225 3.531 3.848 4.173 + 5 4.506 4.849 5.200 5.558 + 6 5.925 6.298 6.681 7.071 + 7 7.465 7.869 8.280 8.697 + 8 9.121 9.552 9.990 10.427 + 9 10.884 11.340 11.804 12.272 + 10 12.747 13.228 13.716 14.208 + 11 14.707 15.211 15.721 16.236 + 12 16.757 17.283 17.816 18.352 + 13 18.895 19.445 19.996 20.558 + 14 21.116 21.684 22.258 22.835 + 15 23.418 24.007 24.600 25.195 + 16 25.800 26.406 27.019 27.634 + 17 28.256 28.881 29.512 30.145 + 18 30.785 31.429 32.075 32.733 + +Thus, let us say, our weir has an opening 30 inches wide, and the +water overflows through the opening at a uniform depth of 6-1/4 +inches, when measured a few inches behind the board at a point before +the overflow curve begins. Run down the first column on the left to +"6", and cross over to the second column to the right, headed "1/4". +This gives the number of cubic feet per minute for this depth one inch +wide, as 6.298. Since the weir is 30 inches wide, multiply 6.298 x 30 += 188.94--or, say, 189 cubic feet per minute. + +Once the weir is set, it is the work of but a moment to find out the +quantity of water a stream is delivering, simply by referring to the +above table. + + +_Another Method of Measuring a Stream_ + +Weirs are for use in small streams. For larger streams, where the +construction of a weir would be difficult, the U. S. Geological Survey +engineers recommend the following simple method: + +Choose a place where the channel is straight for 100 or 200 feet, and +has a nearly constant depth and width; lay off on the bank a line 50 +or 100 feet in length. Throw small chips into the stream, and measure +the time in seconds they take to travel the distance laid off on the +bank. This gives the surface velocity of the water. Multiply the +average of several such tests by 0.80, which will give very nearly the +mean velocity. Then it is necessary to find the cross-section of the +flowing water (its average depth multiplied by width), and this +number, in square feet, multiplied by the velocity in feet per second, +will give the number of cubic feet the stream is delivering each +second. Multiplied by 60 gives cubic feet a minute. + + +_Figuring a Stream's Horsepower_ + +By one of the above simple methods, the problem of _Quantity_ can +easily be determined. The next problem is to determine what _Head_ can +be obtained. _Head_ is the distance in feet the water may be made to +fall, from the Source of Supply, to the water wheel itself. The power +of water is directly proportional to _head_, just as it is directly +proportional to _quantity_. Thus the typical weir measured above was +30 inches wide and 6-1/4 deep, giving 189 cubic feet of water a +minute--_Quantity._ Since such a stream is of common occurrence on +thousands of farms, let us analyze briefly its possibilities for +power: One hundred and eighty-nine cubic feet of water weighs 189 x +62.5 pounds = 11,812.5 pounds. Drop this weight one foot, and we have +11,812.5 foot-pounds. Drop it 3 feet and we have 11,812 x 3 = +35,437.5 foot-pounds. Since 33,000 foot-pounds exerted in one minute +is one horsepower, we have here a little more than one horsepower. For +simplicity let us call it a horsepower. + +[Illustration: Detail of a water-power plant, showing setting of +wheel, and dynamo connection] + +Now, since the work to be had from this water varies directly with +_quantity_ and _head_, it is obvious that a stream _one-half_ as big +falling _twice_ as far, would still give one horsepower at the wheel; +or, a stream of 189 cubic feet a minute falling _ten times_ as far, 30 +feet, would give _ten times_ the power, or _ten_ horsepower; a stream +falling _one hundred times_ as far would give _one hundred_ +horsepower. Thus small quantities of water falling great distances, or +large quantities of water falling small distances may accomplish the +same results. From this it will be seen, that the simple formula for +determining the theoretical horsepower of any stream, in which +Quantity and Head are known, is as follows: + + Cu. Ft. + per Feet + minute x head x 62.5 + (A) Theoretical Horsepower = ---------------------- + 33,000 + +_As an example, let us say that we have a stream whose weir +measurement shows it capable of delivering 376 cubic feet a minute, +with a head (determined by survey) of 13 feet 6 inches. What is the +horsepower of this stream?_ + + Answer: + + Cu. ft. p. m. head pounds + 376 x 13.5 x 62.5 + H.P. = ----------------------------- = 9.614 horsepower + 33,000 + +This is _theoretical horsepower_. To determine the _actual_ horsepower +that can be counted on, in practice, it is customary, with small water +wheels, to figure 25 per cent loss through friction, etc. In this +instance, the actual horsepower would then be 7.2. + + +_The Size of the Wheel_ + +Water wheels are not rated by horsepower by manufacturers, because the +same wheel might develop one horsepower or one hundred horsepower, or +even a thousand horsepower, according to the conditions under which +it is used. With a given supply of water, the head, in feet, +determines the size of wheel necessary. The farther a stream of water +falls, the smaller the pipe necessary to carry a given number of +gallons past a given point in a given time. + +A small wheel, under 10 x 13.5 ft. head, would give the same power +with the above 376 cubic feet of water a minute, as a large wheel +would with 10 x 376 cubic feet, under a 13.5 foot head. + +This is due to the _acceleration of gravity_ on falling bodies. A +rifle bullet shot into the air with a muzzle velocity of 3,000 feet a +second begins to diminish its speed instantly on leaving the muzzle, +and continues to diminish in speed at the fixed rate of 32.16 feet a +second, until it finally comes to a stop, and starts to descend. Then, +again, its speed accelerates at the rate of 32.16 feet a second, until +on striking the earth it has attained the velocity at which it left +the muzzle of the rifle, less loss due to friction. + +The acceleration of gravity affects falling water in the same manner +as it affects a falling bullet. At any one second, during its course +of fall, it is traveling at a rate 32.16 feet a second in excess of +its speed the previous second. + +In figuring the size wheel necessary under given conditions or to +determine the power of water with a given nozzle opening, it is +necessary to take this into account. The table on page 51 gives +velocity per second of falling water, ignoring the friction of the +pipe, in heads from 5 to 1000 feet. + +The scientific formula from which the table is computed is expressed +as follows, for those of a mathematical turn of mind: + +Velocity (ft. per sec.) = sqrt(2gh); or, velocity is equal to the +square root of the product (g = 32.16,--times head in feet, multiplied +by 2). + + + SPOUTING VELOCITY OF WATER, IN FEET PER SECOND, IN HEADS + OF FROM 5 TO 1,000 FEET + + Head Velocity + + 5 17.9 + 6 19.7 + 7 21.2 + 8 22.7 + 9 24.1 + 10 25.4 + 11 26.6 + 11.5 27.2 + 12 27.8 + 12.5 28.4 + 13 28.9 + 13.5 29.5 + 14 30.0 + 14.5 30.5 + 15 31.3 + 15.5 31.6 + 16 32.1 + 16.5 32.6 + 17 33.1 + 17.5 33.6 + 18 34.0 + 18.5 34.5 + 19 35.0 + 19.5 35.4 + 20 35.9 + 20.5 36.3 + 21 36.8 + 21.5 37.2 + 22 37.6 + 22.5 38.1 + 23 38.5 + 23.5 38.9 + 24 39.3 + 24.5 39.7 + 25 40.1 + 26 40.9 + 27 41.7 + 28 42.5 + 29 43.2 + 30 43.9 + 31 44.7 + 32 45.4 + 33 46.1 + 34 46.7 + 35 47.4 + 36 48.1 + 37 48.8 + 38 49.5 + 39 50.1 + 40 50.7 + 41 51.3 + 42 52.0 + 43 52.6 + 44 53.2 + 45 53.8 + 46 54.4 + 47 55.0 + 48 55.6 + 49 56.2 + 50 56.7 + 55 59.5 + 60 62.1 + 65 64.7 + 70 67.1 + 75 69.5 + 80 71.8 + 85 74.0 + 90 76.1 + 95 78.2 + 100 80.3 + 200 114.0 + 300 139.0 + 400 160.0 + 500 179.0 + 1000 254.0 + + +_In the above example, we found that 376 cubic feet of water a minute, +under 13.5 feet head, would deliver 7.2 actual horsepower. Question: +What size wheel would it be necessary to install under such +conditions?_ + +By referring to the table of velocity above, (or by using the +formula), we find that water under a head of 13.5 feet, has a spouting +velocity of 29.5 feet a second. This means that a solid stream of +water 29.5 feet long would pass through the wheel in one second. _What +should be the diameter of such a stream, to make its cubical contents +376 cubic feet a minute or 376/60 = 6.27 cubic feet a second?_ The +following formula should be used to determine this: + + 144 x cu. ft. per second + (B) Sq. Inches of wheel = -------------------------- + Velocity in ft. per sec. + +Substituting values, in the above instance, we have: + + Answer: Sq. Inches of wheel = + + 144 x 6.27 (Cu. Ft. Sec.) + --------------------------- = 30.6 sq. in. + 29.5 (Vel. in feet.) + +That is, a wheel capable of using 30.6 square inches of water would +meet these conditions. + + +_What Head is Required_ + +Let us attack the problem of water-power in another way. _A farmer +wishes to install a water wheel that will deliver 10 horsepower on the +shaft, and he finds his stream delivers 400 cubic feet of water a +minute. How many feet fall is required?_ Formula: + + 33,000 x horsepower required + (C) Head in feet = ------------------------------ + Cu. Ft. per minute x 62.5 + +Since a theoretical horsepower is only 75 per cent efficient, he would +require 10 x 4/3 = 13.33 theoretical horsepower of water, in this +instance. Substituting the values of the problem in the formula, we +have: + + 33,000 x 13.33 + Answer: Head = ---------------- = 17.6 feet fall required. + 400 x 62.5 + +_What capacity of wheel would this prospect (400 cubic feet of water a +minute falling 17.6 feet, and developing 13.33 horsepower) require?_ + +By referring to the table of velocities, we find that the velocity for +17.5 feet head (nearly) is 33.6 feet a second. Four hundred feet of +water a minute is 400/60 = 6.67 cu. ft. a second. Substituting these +values, in formula (B) then, we have: + + Answer: Capacity of wheel = + + 144 x 6.67 + ---------- = 28.6 square inches of water. + 33.6 + + +_Quantity of Water_ + +Let us take still another problem which the prospector may be called +on to solve: _A man finds that he can conveniently get a fall of 27 +feet. He desires 20 actual horsepower. What quantity of water will be +necessary, and what capacity wheel?_ + +Twenty actual horsepower will be 20 x 4/3 = 26.67 theoretical +horsepower. Formula: + + 33,000 x Hp. required + (D) Cubic feet per minute = --------------------- + (Head in feet x 62.5) + +Substituting values, then, we have: + + Cu. ft. per minute = + + 33,000 x 26.67 + -------------- = 521.5 cubic feet a minute. + 27 x 62.5 + +A head of 27 feet would give this stream a velocity of 41.7 feet a +second, and, from formula (B) we find that the capacity of the wheel +should be 30 square inches. + +It is well to remember that the square inches of wheel capacity does +not refer to the size of pipe conveying water from the head to the +wheel, but merely to the actual nozzle capacity provided by the wheel +itself. In small installations of low head, such as above a penstock +at least six times the nozzle capacity should be used, to avoid losing +effective head from friction. Thus, with a nozzle of 30 square inches, +the penstock or pipe should be 180 square inches, or nearly 14 inches +square inside measurement. A larger penstock would be still better. + + + + +CHAPTER IV + +THE WATER WHEEL AND HOW TO INSTALL IT + + Different types of water wheels--The impulse and reaction + wheels--The impulse wheel adapted to high heads and small amount of + water--Pipe lines--Table of resistance in pipes--Advantages and + disadvantages of the impulse wheel--Other forms of impulse + wheels--The reaction turbine, suited to low heads and large + quantity of water--Its advantages and limitations--Developing a + water-power project: the dam; the race; the flume; the penstock; + and the tailrace--Water rights for the farmer. + + +In general, there are two types of water wheels, the _impulse_ wheel +and the _reaction_ wheel. Both are called turbines, although the name +belongs, more properly, to the reaction wheel alone. + +Impulse wheels derive their power from the _momentum_ of falling +water. Reaction wheels derive their power from the _momentum and +pressure_ of falling water. The old-fashioned _undershot_, _overshot_, +and _breast_ wheels are familiar to all as examples of impulse +wheels. Water wheels of this class revolve in the air, with the energy +of the water exerted on one face of their buckets. On the other hand, +reaction wheels are enclosed in water-tight cases, either of metal or +of wood, and the buckets are entirely surrounded by water. + +The old-fashioned undershot, overshot, and breast wheels were not very +efficient; they wasted about 75 per cent of the power applied to them. +A modern impulse wheel, on the other hand, operates at an efficiency +of 80 per cent and over. The loss is mainly through friction and +leakage, and cannot be eliminated altogether. The modern reaction +wheel, called the _turbine_, attains an equal efficiency. Individual +conditions govern the type of wheel to be selected. + + +_The Impulse, or Tangential Water Wheel_ + +The modern impulse, or tangential wheel (so called because the driving +stream of water strikes the wheel at a tangent) is best adapted to +situations where the amount of water is limited, and the head is +large. Thus, a mountain brook supplying only seven cubic feet of water +a minute--a stream less than two-and-a-half inches deep flowing over a +weir with an opening three inches wide--would develop two actual +horsepower, under a head of 200 feet--not an unusual head to be found +in the hill country. Under a head of one thousand feet, a stream +furnishing 352.6 cubic feet of water a minute would develop 534.01 +horsepower at the nozzle. + +Ordinarily these wheels are not used under heads of less than 20 feet. +A wheel of this type, six feet in diameter, would develop six +horsepower, with 188 cubic feet of water a minute and 20-foot head. +The great majority of impulse wheels are used under heads of 100 feet +and over. In this country the greatest head in use is slightly over +2,100 feet, although in Switzerland there is one plant utilizing a +head of over 5,000 feet. + +[Illustration: Runner of Pelton wheel, showing peculiar shape of the +buckets] + +[Illustration: The Fitz overshoot wheel + +Efficient Modern Adaptations of the Archaic Undershot and Overshot +Water Wheels] + +The old-fashioned impulse wheels were inefficient because of the fact +that their buckets were not constructed scientifically, and much of +the force of the water was lost at the moment of impact. The impulse +wheel of to-day, however, has buckets which so completely absorb the +momentum of water issuing from a nozzle, that the water falls into the +tailrace with practically no velocity. When it is remembered that the +nozzle pressure under a 2,250-foot head is nearly 1,000 pounds to the +square inch, and that water issues from this nozzle with a velocity of +23,000 feet a minute, the scientific precision of this type of bucket +can be appreciated. + +A typical bucket for such a wheel is shaped like an open clam shell, +the central line which cuts the stream of water into halves being +ground to a sharp edge. The curves which absorb the momentum of the +water are figured mathematically and in practice become polished like +mirrors. So great is the eroding action of water, under great +heads--especially when it contains sand or silt--that it is +occasionally necessary to replace these buckets. For this reason the +larger wheels consist merely of a spider of iron or steel, with each +bucket bolted separately to its circumference, so that it can be +removed and replaced easily. Usually only one nozzle is provided; but +in order to use this wheel under low heads--down to 10 feet--a number +of nozzles are used, sometimes five, where the water supply is +plentiful. + +The wheel is keyed to a horizontal shaft running in babbited bearings, +and this same shaft is used for driving the generator, either by +direct connection, or by means of pulleys and a belt. The wheel may be +mounted on a home-made timber base, or on an iron frame. It takes up +very little room, especially when it is so set that the nozzle can be +mounted under the flooring. The wheel itself is enclosed, above the +floor, in a wooden box, or a casing made of cast or sheet iron, which +should be water-tight. + +Since these wheels are usually operated under great heads, the problem +of regulating their water supply requires special consideration. A +gate is always provided at the upper, or intake end, where the water +pipe leaves the flume. Since the pressure reaches 1,000 pounds the +square inch and more, there would be danger of bursting the pipe if +the water were suddenly shut off at the nozzle itself. For this reason +it is necessary to use a needle valve, similar to that in an ordinary +garden hose nozzle; and by such a valve the amount of water may be +regulated to a nicety. Where the head is so great that even such a +valve could not be used safely, provision is made to deflect the +nozzle. These wheels have a speed variation amounting to as much as 25 +per cent from no-load to full load, in generating electricity, and +since the speed of the prime mover--the water wheel--is reflected +directly in the voltage or pressure of electricity delivered, the +wheel must be provided with some form of automatic governor. This +consists usually of two centrifugal balls, similar to those used in +governing steam engines; these are connected by means of gears to the +needle valve or the deflector. + +As the demand for farm water-powers in our hill sections becomes more +general, the tangential type of water wheel will come into common use +for small plants. At present it is most familiar in the great +commercial installations of the Far West, working under enormous +heads. These wheels are to be had in the market ranging in size from +six inches to six feet and over. Wheels ranging in size from six +inches to twenty-four inches are called water motors, and are to be +had in the market, new, for $30 for the smallest size, and $275 for +the largest. Above three feet in diameter, the list prices will run +from $200 for a 3-foot wheel to $800 for a 6-foot wheel. Where one has +a surplus of water, it is possible to install a multiple nozzle wheel, +under heads of from 10 to 100 feet, the cost for 18-inch wheels of +this pattern running from $150 to $180 list, and for 24-inch wheels +from $200 to $250. A 24-inch wheel, with a 10-foot head would give +1.19 horsepower, enough for lighting the home, and using an electric +iron. Under a 100-foot head this same wheel would provide 25.9 +horsepower, to meet the requirements of a bigger-than-average farm +plant. + + +_The Pipe Line_ + +The principal items of cost in installing an impulse wheel are in +connection with the pipe line, and the governor. In small heads, that +is, under 100 feet, the expense of pipe line is low. Frequently, +however, the governor will cost more than the water motor itself, +although cheaper, yet efficient, makes are now being put on the market +to meet this objection. In a later chapter, we will take up in detail +the question of governing the water wheel, and voltage regulation, and +will attempt to show how this expense may be practically eliminated by +the farmer. + +To secure large heads, it is usually necessary to run a pipe line many +hundreds (and in many cases, many thousands) of feet from the flume to +the water wheel. Water flowing through pipes is subject to loss of +head, by friction, and for this reason the larger the pipe the less +the friction loss. Under no circumstances is it recommended to use a +pipe of less than two inches in diameter, even for the smallest water +motors; and with a two-inch pipe, the run should not exceed 200 feet. +Where heavy-pressure mains, such as those of municipal or commercial +water systems, are available, the problem of both water supply and +head becomes very simple. Merely ascertain the pressure of the water +in the mains _when flowing_, determine the amount of power required +(as illustrated in a succeeding chapter of this book), and install the +proper water motor with a suitably sized pipe. + +Where one has his own water supply, however, and it is necessary to +lay pipe to secure the requisite fall, the problem is more difficult. +Friction in pipes acts in the same way as cutting down the head a +proportional amount; and by cutting down the head, your water motor +loses power in direct proportion to the number of feet head lost. This +head, obtained by subtracting friction and other losses from the +surveyed head, is called the _effective head_, and determines the +amount of power delivered at the nozzle. + +The tables on pages 66-67 show the friction loss in pipes up to 12 +inches in diameter, according to the amount of water, and the length +of pipe. + +In this example it is seen that a 240-foot static head is reduced by +friction to 230.1 feet effective head. By referring to the table we +find the wheel fitting these conditions has a nozzle so small that it +cuts down the rate of flow of water in the big pipe to 4.4 feet a +second, and permits the flow of only 207 cubic feet of water a minute. +The actual horsepower of this tube and nozzle, then, can be figured by +applying formula (A), Chapter III, allowing 80 per cent for the +efficiency of the wheel. Thus: + + Actual horsepower = + + 207 x 230.1 x 62.5 + ------------------ = 90.21 x .80 = 72.168 Hp. + 33,000 + +To calculate what the horsepower of this tube 12 inches in diameter +and 900 feet long, would be without a nozzle, under a head of 240 +feet, introduces a new element of friction losses, which is too +complicated to figure here. Such a condition would not be met with in +actual practice, in any event. The largest nozzles used, even in the +jumbo plants of the Far West, rarely exceed 10 inches in diameter; and +the pipe conveying water to such a nozzle is upwards of eight feet in +diameter. + + + PIPE FRICTION TABLES + + INDICATING THE CALCULATED LOSS OF HEAD DUE TO FRICTION IN RIVETED + STEEL PIPE WITH VARIOUS WATER QUANTITIES AND VELOCITIES + + [Courtesy of the Pelton Water Wheel Company] + + Heavy-faced figures = Loss of head in feet for each one thousand + feet of pipe. Light-faced figures = Water quantity in cubic feet per + minute. + +--------+-------------------------------------------------------------------------------------------+ +Pipe | Velocity in Feet per Second | +Diameter+------+------+------+------+------+------+------+------+------+------+------+------+-------+ + | 2.0 | 2.2 | 2.4 | 2.6 | 2.8 | 3.0 | 3.2 | 3.4 | 3.6 | 3.8 | 4.0 | 4.2 | 4.4 | +--------+------+------+------+------+------+------+------+------+------+------+------+------+-------+ + |=17.1=|=20.0=|=25.6=|=28.3=|=32.0=|=37.3=|=40.9=|=45.8=|=50.4=|=56.0=|=62.3=|=68.1=|=74.9= | + 3" | 5.9 | 6.5 | 7.1 | 7.7 | 8.3 | 8.9 | 9.4 | 10.0 | 10.6 | 11.2 | 11.8 | 12.4 | 13.0 | + |=11.0=|=13.0=|=15.0=|=17.3=|=20.2=|=23.2=|=26.2=|=29.6=|=33.0=|=36.5=|=41.0=|=45.4=|=49.2= | + 4" | 10.5 | 11.5 | 12.6 | 13.6 | 14.7 | 15.7 | 16.8 | 17.8 | 18.8 | 19.9 | 21.0 | 22.0 | 23.0 | + | =7.7=| =9.4=|=11.0=|=12.9=|=14.9=|=16.9=|=19.5=|=21.6=|=24.0=|=27.0=|=29.8=|=32.9=|=36.0= | + 5" | 16.4 | 18.0 | 19.6 | 21.2 | 22.9 | 24.5 | 26.1 | 27.8 | 29.5 | 31.0 | 32.7 | 34.3 | 36.0 | + | =6.0=| =7.2=| =8.6=| =9.9=|=11.7=|=13.0=|=14.6=|=16.6=|=19.0=|=21.5=|=23.4=|=25.5=|=27.8= | + 6" | 23.5 | 25.9 | 28.2 | 30.6 | 32.9 | 35.3 | 37.7 | 40.0 | 42.4 | 44.7 | 47.1 | 49.5 | 51.8 | + | =4.9 | =6.9=| =7.0=| =8.1=| =9.3=|=10.6=|=12.0=|=13.6=|=15.2=|=17.0=|=19.0=|=21.0=|=23.0= | + 7" | 32.0 | 35.3 | 38.5 | 41.7 | 44.9 | 48.1 | 51.3 | 54.5 | 57.7 | 60.9 | 64.1 | 67.3 | 70.5 | + | =4.0=| =4.9=| =6.0=| =6.9=| =7.8=| =9.1=|=10.0=|=10.2=|=13.0=|=14.4=|=15.9=|=17.2=|=19.2= | + 8" | 41.9 | 46.1 | 50.2 | 54.4 | 58.6 | 62.8 | 67.0 | 71.2 | 75.4 | 79.6 | 83.7 | 87.9 | 92.1 | + | =3.4=| =4.2=| =5.1=| =5.9=| =6.7=| =7.7=| =8.9=| =9.8=|=11.0=|=12.2=|=13.8=|=15.0=|=16.0= | + 9" | 53.0 | 58.3 | 63.6 | 68.9 | 74.2 | 79.5 | 84.8 | 90.1 | 95.4 |101 |106 |111 |116 | + | =2.9=| =3.7=| =4.4=| =5.1=| =5.9=| =6.7=| =7.5=| =8.6=| =9.5=|=10.6=|=12.1=|=13.1=|=14.1= | + 10" | 65.4 | 72.0 | 78.5 | 85.1 | 91.6 | 98.2 |105 |111 |118 |124 |131 |137 |144 | + | =2.6=| =3.2=| =3.8=| =4.4=| =5.1=| =5.9=| =6.6=| =7.5=| =8.4=| =9.5=|=10.3=|=10.1=|=12.5= | + 11" | 79 | 87 | 95 |103 |111 |119 |127 |134 |142 |150 |158 |166 |174 | + |=2.36=| =2.9=| =3.4=| =3.9=| =4.5=| =5.2=| =5.9=| =6.7=| =7.5=| =8.5=| =9.4=|=10.0=|=11.0= | + 12" |94 |103 |113 |122 |132 |141 |151 |160 |169 |179 |188 |198 |207 | +--------+------+------+------+------+------+------+------+------+------+------+------+------+-------+ + + +--------+------+------+------+------+-------+-------+-------+-------+-------+-------+-------+-------+ + | 4.6 | 4.8 | 5.0 | 5.2 | 5.4 | 5.6 | 5.8 | 6.0 | 7.0 | 8.0 | 9.0 | 10.0 | +--------+------+------+------+------+-------+-------+-------+-------+-------+-------+-------+-------+ + |=78.1=|=82.0=|=89.5=|=98.9=|=105.0=|=113.2=|=120.8=|=130.0=|=162.8=|=216.0=|=270.= |=323.= | + 3" | 13.6 | 14.2 | 14.8 | 15.3 | 15.9 | 16.5 | 17.1 | 17.7 | 20.6 | 23.5 | 26.5 | 29.5 | + |=52.3=|=57.0=|=61.5=|=68.0=| =72.5=| =78.2=| =83.1=| =89.5=|=121.= |=155.= |=198.= |=242.= | + 4" | 24.1 | 25.1 | 26.2 | 27.2 | 28.3 | 29.3 | 30.4 | 31.5 | 36.6 | 41.9 | 47.2 | 52.4 | + |=39.2=|=42.3=|=46.0=|=49.8=| =53.5=| =58.0=| =62.0=| =67.0=| =89.= |=118.= |=148.= |=182.= | + 5" | 37.6 | 39.2 | 40.9 | 42.5 | 44.1 | 45.8 | 47.5 | 49.1 | 57.1 | 65.4 | 73.7 | 82.0 | + |=30.6=|=33.1=|=35.6=|=39.0=| =41.6=| =44.6=| =48.0=| =51.6=| =69.0=| =89.0=|=114.= |=140.= | + 6" | 54.1 | 56.5 | 58.9 | 61.2 | 63.6 | 65.9 | 68.3 | 70.7 | 82.4 | 94.3 | 106 | 118 | + |=25.1=|=27.3=|=29.5=|=32.0=| =34.5=| =37.1=| =40.0=| =43.0=| =58.0=| =75.0=| =95.0=|=116.= | + 7" | 73.7 | 76.9 | 80.2 | 83.3 | 86.6 | 89.8 | 93.0 | 96.2 | 112 | 128 | 145 | 161 | + |=20.0=|=22.5=|=24.9=|=27.0=| =28.8=| =30.6=| =32.8=| =35.5=| =47.5=| =61.2=| =78.6=| =95.1=| + 8" | 96.3 |101 |105 |109 | 113 | 117 | 121 | 125 | 146 | 168 | 189 | 210 | + |=17.1=|=19.2=|=21.0=|=22.9=| =24.6=| =26.2=| =28.0=| =30.1=| =40.1=| =52.1=| =66.6=| =82.0=| + 9" |122 |127 |132 |138 | 143 | 148 | 154 | 159 | 185 | 212 | 238 | 265 | + |=14.8=|=16.7=|=17.9=|=19.9=| =21.0=| =22.7=| =24.3=| =25.9=| =34.8=| =45.9=| =58.0=| =70.1=| + 10" |150 |157 |163 |170 | 177 | 183 | 190 | 196 | 229 | 261 | 295 | 327 | + |=13.0=|=14.7=|=15.9=|=17.1=| =18.2=| =20.1=| =21.3=| =22.6=| =30.7=| =40.0=| =50.8=| =62.0=| + 11" |182 |190 |198 |206 | 214 | 222 | 229 | 237 | 277 | 316 | 356 | 396 | + |=11.6=|=13.0=|=14.0=|=15.1=| =16.1=| =17.8=| =19.1=| =20.2=| =27.1=| =35.9=| =45.4=| =55.9=| + 12" |217 |226 |235 |245 | 254 | 264 | 273 | 283 | 330 | 377 | 425 | 472 | +--------+---------+----------+------+-------+-------+-------+-------+-------+-------+-------+-------+ + + EXAMPLE + + Assume the surveyed head as 240 feet, the water quantity as 207 + cubic feet per minute and a pipe line 12 inches in diameter 900 feet + long. To ascertain the friction loss, refer to column of pipe + diameter and follow across the column for 12 inches diameter to the + quantity, 207 cubic feet per minute. The heavy-faced figures above + 207 indicate that the loss per 1000 feet of pipe length is 11 feet. + Therefore, since the pipe in the example is 900 feet long, the loss + will be + + 11.' x 900/1000 or 9.9 feet, and the effective head will be + 240' - 9.9' = 230.1' + + +Steel tubing for supply pipes, from 3 to 12 inches in diameter is +listed at from 20 cents to $1.50 a foot, according to the diameter and +thickness of the material. Discounts on these prices will vary from 25 +to 50 per cent. The farmer can cut down the cost of this pipe by +conveying his supply water from its natural source to a pond, by means +of an open race, or a wooden flume. An ingenious mechanic can even +construct his own pipe out of wood, though figuring labor and +materials, it is doubtful if anything would be saved over a riveted +steel pipe, purchased at the regular price. This pipe, leading from +the pond, or forebay, to the water wheel, should be kept as short as +possible; at the same time, the fall should not be too sharp. An angle +of 30 deg. will be found very satisfactory, although pipe is frequently +laid at angles up to 50 deg. + + +_Other Types of Impulse Wheels_ + +In recent years more efficient forms of the old-fashioned overshoot, +pitch-back breast, and undershoot wheels have been developed, by +substituting steel or other metal for wood, and altering the shape of +the buckets to make better use of the power of falling water. + +In some forms of overshoot wheels, an efficiency of over 90 per cent +is claimed by manufacturers; and this type offers the additional +advantage of utilizing small quantities of water, as well as being +efficient under varying quantities of water. They utilize the falling +weight of water, although by giving the water momentum at the point of +delivery, by means of the proper fall, impulse too is utilized in some +measure. The modern steel overshoot wheel receives water in its +buckets from a spout set a few degrees back of dead center; and its +buckets are so shaped that the water is retained a full +half-revolution of the wheel. The old-style overshoot wheel was +inefficient principally because the buckets began emptying themselves +at the end of a quarter-revolution. Another advantage claimed for +these wheels over the old style is that, being made of thin metal, +their buckets attain the temperature of the water itself, thus +reducing the danger of freezing to a minimum. They are manufactured in +sizes from 6 feet in diameter to upwards of fifty feet; and with +buckets of from 6 inches to 10 feet in width. In practice it is usual +to deliver water to the buckets by means of a trough or pipe, through +a suitable spout and gate, at a point two feet above the crown of the +wheel. For this reason, the diameter of the wheel corresponds very +closely to the head in feet. + + +_The Reaction Turbine_ + +The reaction turbine is best adapted to low heads, with a large supply +of water. It is not advisable, under ordinary circumstances, to use it +under heads exceeding 100 feet, as its speed is then excessive. It +may be used under falls as low as two feet. Five thousand cubic feet +of water a minute would give approximately 14 actual horsepower under +such a head. A sluggish creek that flows in large volume could thus be +utilized for power with the reaction turbine, whereas it would be +useless with an impulse wheel. Falls of from five to fifteen feet are +to be found on thousands of farm streams, and the reaction turbine is +admirably adapted to them. + +Reaction turbines consist of an iron "runner" which is in effect a +rotary fan, the pressure and momentum of the column of water pressing +on the slanted blades giving it motion and power. These wheels are +manufactured in a great variety of forms and sizes; and are to be +purchased either as the runner (set in bearings) alone, or as a runner +enclosed in an iron case. In case the runner alone is purchased, the +owner must enclose it, either with iron or wood. They vary in price +according to size, and the means by which the flow of water is +controlled. A simple 12-inch reaction turbine wheel, such as would be +suitable for many power plants can be had for $75. A twelve-inch +wheel, using 18 or 20 square inches of water, would generate about +7-1/2 horsepower under a 20-foot head, with 268 cubic feet of water a +minute. Under a 30-foot head, and with 330 cubic feet of water such a +wheel will give 14 horsepower. A 36-inch wheel, under a 5-foot head, +would use 2,000 cubic feet of water, and give 14 horsepower. Under a +30-foot head, this same wheel, using 4,900 cubic feet of water a +minute, would develop over 200 horsepower. If the farmer is confronted +by the situation of a great deal of water and small head, a large +wheel would be necessary. Thus he could secure 35 horsepower with only +a 3-foot head, providing his water supply is equal to the draft of +8,300 cubic feet a minute. + +From these sample figures, it will be seen that the reaction turbine +will meet the requirements of widely varying conditions up to, say a +head of 100 feet. The farmer prospector should measure first the +quantity of water to be depended on, and then the number of feet fall +to be had. The higher the fall, with certain limits, the smaller the +expense of installation, and the less water required. When he has +determined _quantity_ and _head_, the catalogue of a reputable +manufacturer will supply him with what information is necessary to +decide on the style and size wheel he should install. In the older +settled communities, especially in New England, a farmer should be +able to pick up a second-hand turbine, at half the price asked for a +new one; and since these wheels do not depreciate rapidly, it would +serve his purpose as well, in most cases, as a new one. + +[Illustration: A typical vertical turbine] + +Reaction turbines may be either horizontal or vertical. If they are +vertical, it is necessary to connect them to the main shaft by means +of a set of bevel gears. These gears should be substantially large, +and if the teeth are of hard wood (set in such a manner that they can +be replaced when worn) they will be found more satisfactory than if of +cast or cut metal. + +[Illustration: Two wheels on a horizontal shaft + +(Courtesy of the C. P. Bradway Company, West Stafford, Conn.)] + +The horizontal turbine is keyed to its shaft, like the impulse wheel, +so that the wheel shaft itself is used for driving, without gears or a +quarter-turn belt. (The latter is to be avoided, wherever possible.) +There are many forms of horizontal turbines; they are to be had of the +duplex type, that is, two wheels on one shaft. These are arranged so +that either wheel may be run separately, or both together, thus +permitting one to take advantage of the seasonal fluctuation in water +supply. A convenient form of these wheels includes draft tubes, by +which the wheel may be set several feet above the tailrace, and the +advantage of this additional fall still be preserved. In this case the +draft tube must be airtight so as to form suction, when filled with +escaping water, and should be proportioned to the size of the wheel. +Theoretically these draft tubes might be 34 feet long, but in practice +it has been found that they should not exceed 10 or 12 feet under +ordinary circumstances. They permit the wheel to be installed on the +main floor of the power station, with the escape below, instead of +being set just above the tailrace level itself, as is the case when +draft tubes are not used. + +Reaction turbines when working under a variable load require water +governors (like impulse wheels) although where the supply of water is +large, and the proportion of power between water wheel and dynamo is +liberal--say two to one, or more--this necessity is greatly reduced. +Reaction wheels as a rule govern themselves better than impulse +wheels, due both to the fact that they use more water, and that they +operate in a small airtight case. The centrifugal ball governor is the +type usually used with reaction wheels as well as with impulse wheels. +This subject will be discussed more fully later. + + +_Installing a Power Plant_ + +In developing a power prospect, the dam itself is usually not the site +of the power plant. In fact, because of danger from flood water and +ice, it is better to locate it in a more protected spot, leading the +water to the wheel by means of a race and flume. + +[Illustration: Bird's-eye view of a developed water-power plant] + +A typical crib dam, filled with stone, is shown in section in the +diagram, and the half-tone illustration shows such a dam in course of +construction. The first bed of timbers should be laid on hard-pan or +solid rock in the bed of the stream parallel to its flow. The second +course, across the stream, is then begun, being spiked home by means +of rods cut to length and sharpened by the local blacksmith, from +3/4-inch Norway iron. Hemlock logs are suitable for building the crib; +and as the timbers are finally laid, it should be filled in and made +solid with boulders. This filling in should proceed section by +section, as the planking goes forward, otherwise there will be no +escape for the water of the stream, until it rises and spills over +the top timbers. The planking should be of two-inch chestnut, spiked +home with 60 penny wire spikes. When the last section of the crib is +filled with boulders and the water rises, the remaining planks may be +spiked home with the aid of an iron pipe in which to drive the spike +by means of a plunger of iron long enough to reach above the level of +the water. When the planking is completed, the dam should be well +gravelled, to within a foot or two of its crest. Such dams are +substantial, easily made with the aid of unskilled labor, and the +materials are to be had on the average farm with the exception of the +hardware. + +[Illustration: Cross-section of a rock and timber dam] + +This dam forms a pond from which the race draws its supply of water +for the wheel. It also serves as a spillway over which the surplus +water escapes. The race should enter the pond at some convenient +point, and should be protected at or near its point of entrance by a +bulkhead containing a gate, so that the supply of water may be cut off +from the race and wheel readily. The lay of the land will determine +the length and course of the race. The object of the race is to secure +the required head by carrying a portion of the available water to a +point where it can escape, by a fall of say 30 deg. to the tailrace. It +may be feasible to carry the race in a line almost at right angles to +the stream itself, or, again, it may be necessary to parallel the +stream. If the lay of the land is favorable, the race may be dug to a +distance of a rod or so inshore, and then be permitted to cut its own +course along the bank, preventing the water escaping back to the river +or brook before the site of the power plant is reached, by building +suitable retaining embankments. The race should be of ample size for +conveying the water required without too much friction. It should end +in a flume constructed stoutly of timbers. It is from this flume that +the penstock draws water for the wheel. When the wheel gate is closed +the water in the mill pond behind the dam, and in the flume itself +should maintain an approximate level. Any surplus flow is permitted to +escape over flushboards in the flume; these same flushboards maintain +a constant head when the wheel is in operation by carrying off what +little surplus water the race delivers from the pond. + +[Illustration: Detail of bulkhead gate] + +At some point in the race or flume, the flow should be protected from +leaves and other trash by means of a rack. This rack is best made of +1/4 or 1/2-inch battens from 1-1/2 to 3 inches in width, bolted +together on their flat faces and separated a distance equal to the +thickness of the battens by means of iron washers. This rack will +accumulate leaves and trash, varying with the time of year and should +be kept clean, so as not to cut down the supply of water needed by the +wheel. + +The penstock, or pipe conveying water from the flume to the wheel, +should be constructed of liberal size, and substantially, of two-inch +chestnut planking, with joints caulked with oakum, and the whole well +bound together to resist the pressure of the water. Means should be +provided near the bottom for an opening through which to remove any +obstructions that may by accident pass by the rack. Many wheels have +plates provided in their cases for this purpose. + +The tailrace should be provided with enough fall to carry the escaping +water back to the main stream, without backing up on the wheel itself +and thus cutting down the head. + +It is impossible to make any estimates of the cost of such a +water-power plant. The labor required will in most instances be +supplied by the farmer himself, his sons, and his help, during times +when farm operations are slack. + + +_Water Rights of the Farmer_ + +The farmer owns the bed of every stream not navigable, lying within +the boundary lines of the farm; and his right to divert and make use +of the water of such streams is determined in most states by common +law. In the dry-land states where water is scarce and is valuable for +irrigation, a special set of statutes has sprung up with the +development of irrigation in this country. + +A stream on the farm is either public or private; its being navigable +or "floatable" (suitable for floating logs) determining which. Water +rights are termed in law "riparian" rights, and land is riparian only +when water flows over it or along its borders. + +Green (Law for the American Farmer) says: + +"Water is the common and equal property of every one through whose +land it flows, and the right of each land-owner to use and consume it +without destroying, or unreasonably impairing the rights of others, is +the same. An owner of land bordering on a running stream has the right +to have its waters flow naturally, and none can lawfully divert them +without his consent. Each riparian proprietor has an equal right with +all the others to have the stream flow in its natural way without +substantial reduction in volume, or deterioration in quality, subject +to a proper and reasonable use of its waters for domestic, +agricultural and manufacturing purposes, and he is entitled to use it +himself for such purposes, but in doing so must not substantially +injure others. In addition to the right of drawing water for the +purposes just mentioned, a riparian proprietor, if he duly regards the +rights of others, and does not unreasonably deplete the supply, has +also the right to take the water for some other proper uses." + +Thus, the farmer who seeks to develop water-power from a stream +flowing across his own land, has the right to divert such a stream +from its natural channel--providing it is not a navigable or floatable +stream--but in so doing, he must return it to its own channel for +lower riparian owners. The generation of water-power does not pollute +the water, nor does it diminish the water in quantity, therefore the +farmer is infringing on no other owner's rights in using the water for +such a purpose. + +When a stream is a dividing line between two farms, as is frequently +the case, each proprietor owns to the middle of the stream and +controls its banks. Therefore to erect a dam across such a private +stream and divert all or a part of the water for power purposes, +requires the consent of the neighboring owner. The owner of the dam is +responsible for damage due to flooding, to upstream riparian owners. + + + + +PART II + +ELECTRICITY + + + + +CHAPTER V + +THE DYNAMO; WHAT IT DOES, AND HOW + + Electricity compared to the heat and light of the Sun--The simple + dynamo--The amount of electric energy a dynamo will generate--The + modern dynamo--Measuring power in terms of electricity--The + volt--The ampere--The ohm--The watt and the kilowatt--Ohm's Law of + the electric circuit, and some examples of its application--Direct + current, and alternating current--Three types of direct-current + dynamos: series, shunt, and compound. + + +What a farmer really does in generating electricity from water that +would otherwise run to waste in his brook, is to install a private Sun +of his own--which is on duty not merely in daylight, but twenty-four +hours a day; a private Sun which is under such simple control that it +shines or provides heat and power, when and where wanted, simply by +touching a button. + +This is not a mere fanciful statement. When you come to look into it +you find that electricity actually is the life-giving power of the +Sun's rays, so transformed that it can be handily conveyed from place +to place by means of wires, and controlled by mechanical devices as +simple as the spigot that drains a cask. + +Nature has the habit of traveling in circles. Sometimes these circles +are so big that the part of them we see looks like a straight line, +but it is not. Even parallel lines, according to the mathematicians, +"meet in infinity." Take the instance of the water wheel which the +farmer has installed under the fall of his brook. The power which +turns the wheel has the strength of many horses. It is there in a +handy place for use, because the Sun brought it there. The Sun, by its +heat, lifted the water from sea-level, to the pond where we find +it--and we cannot get any more power out of this water by means of a +turbine using its pressure and momentum in falling, than the Sun +itself expended in raising the water against the force of gravity. + +Once we have installed the wheel to change the energy of falling water +into mechanical power, the task of the dynamo is to turn this +mechanical power into another mode of motion--electricity. And the +task of electricity is to change this mode of motion back into the +original heat and light of the Sun--which started the circle in the +beginning. + +Astronomers refer to the Sun as "he" and "him" and they spell his name +with a capital letter, to show that he occupies the center of our +small neighborhood of the universe at all times. + + +_Magnets and Magnetism_ + +The dynamo is a mechanical engine, like the steam engine, the water +turbine or the gas engine; and it converts the mechanical motion of +the driven wheel into electrical motion, with the aid of a magnet. +Many scientists say that the full circle of energy that keeps the +world spinning, grows crops, and paints the sky with the Aurora +Borealis, begins and ends with magnetism--that the sun's rays are +magnetic rays. Magnetism is the force that keeps the compass needle +pointing north and south. Take a steel rod and hold it along the +north and south line, slightly inclined towards the earth, and strike +it a sharp blow with a hammer, and it becomes a magnet--feeble, it is +true, but still a magnet. + +Take a wire connected with a common dry battery and hold a compass +needle under it and the needle will immediately turn around and point +directly across the wire, showing that the wire possesses magnetism +encircling it in invisible lines, stronger than the magnetism of the +earth. + +[Illustration: (_Courtesy of the Crocker-Wheeler Company_) + +A direct-current dynamo or motor, showing details of construction] + +Insulate this wire by covering it with cotton thread, and wind it +closely on a spool. Connect the two loose ends to a dry battery, and +you will find that you have multiplied the magnetic strength of a +single loop of wire by the number of turns on the spool--concentrated +all the magnetism of the length of that wire into a small space. Put +an iron core in the middle of this spool and the magnet seems still +more powerful. Lines of force which otherwise would escape in great +circles into space, are now concentrated in the iron. The iron core +is a magnet. Shut off the current from the battery and the iron is +still a magnet--weak, true, but it will always retain a small portion +of its magnetism. Soft iron retains very little of its magnetism. Hard +steel retains a great deal, and for this reason steel is used for +permanent magnets, of the horseshoe type so familiar. + + +_A Simple Dynamo_ + +A dynamo consists, first, of a number of such magnets, wound with +insulated wire. Their iron cores point towards the center of a circle +like the spokes of a wheel; and their curved inner faces form a circle +in which a spool, wound with wire in another way, may be spun by the +water wheel. + +Now take a piece of copper wire and make a loop of it. Pass one side +of this loop in front of an electric magnet. + +As the wire you hold in your hands passes the iron face of the magnet, +a wave of energy that is called electricity flows around this loop at +the rate of 186,000 miles a second--the same speed as light comes to +us from the sun. As you move the wire away from the magnet, a second +wave starts through the wire, flowing in the opposite direction. You +can prove this by holding a compass needle under the wire and see it +wag first in one direction, then in another. + +[Illustration: A wire "cutting" the lines of force of an +electro-magnet] + +This is a simple dynamo. A wire "cutting" the invisible lines of +force, that a magnet is spraying out into the air, becomes +"electrified." Why this is true, no one has ever been able to explain. + +The amount of electricity--its capacity for work--which you have +generated with the magnet and wire, does not depend alone on the +pulling power of that simple magnet. Let us say the magnet is very +weak--has not enough power to lift one ounce of iron. Nevertheless, +if you possessed the strength of Hercules, and could pass that wire +through the field of force of the magnet many thousands of times a +second, you would generate enough electricity in the wire to cause the +wire to melt in your hands from heat. + +[Illustration: Cross-section of an armature revolving in its field] + +[Illustration: Forms of annealed steel discs used in armature +construction] + +This experiment gives the theory of the dynamo. Instead of passing +only one wire through the field of force of a magnet, we have hundreds +bound lengthwise on a revolving drum called an armature. Instead of +one magnetic pole in a dynamo we have two, or four, or twenty +according to the work the machine is designed for--always in pairs, a +North pole next to a South pole, so that the lines of force may flow +out of one and into another, instead of escaping in the surrounding +air. If you could see these lines of force, they would appear in +countless numbers issuing from each pole face of the field magnets, +pressing against the revolving drum like hair brush bristles--trying +to hold it back. This drum, in practice, is built up of discs of +annealed steel, and the wires extending lengthwise on its face are +held in place by slots to prevent them from flying off when the drum +is whirled at high speed. The drum does not touch the face of the +magnets, but revolves in an air space. If we give the electric +impulses generated in these wires a chance to flow in a circuit--flow +out of one end of the wires, and in at the other, the drum will +require more and more power to turn it, in proportion to the amount of +electricity we permit to flow. Thus, if one electric light is turned +on, the drum will press back with a certain strength on the water +wheel; if one hundred lights are turned on it will press back one +hundred times as much. Providing there is enough power in the water +wheel to continue turning the drum at its predetermined speed, the +dynamo will keep on giving more and more electricity if asked to, +until it finally destroys itself by fire. You cannot take more power, +in terms of electricity, out of a dynamo that you put into it, in +terms of mechanical motion. In fact, to insure flexibility and +constant speed at all loads, it is customary to provide twice as much +water wheel, or engine, power as the electrical rating of the dynamo. + +[Illustration: An armature partly wound, showing slots and commutator] + +We have seen that a water wheel is 85 per cent efficient under ideal +conditions. A dynamo's efficiency in translating mechanical motion +into electricity, varies with the type of machine and its size. The +largest machines attain as high as 90 per cent efficiency; the +smallest ones run as low as 40 per cent. + + +_Measuring Electric Power_ + +The amount of electricity any given dynamo can generate depends, +generally speaking, on two factors, i. e., (1) the power of the water +wheel, or other mechanical engine that turns the armature; and (2) the +size (carrying capacity) of the wires on this drum. + +Strength, of electricity, is measured in _amperes_. An ampere of +electricity is the unit of the rate of flow and may be likened to a +gallon of water per minute. + +In surveying for water-power, in Chapter III, we found that the +number of gallons or cubic feet of water alone did not determine the +amount of power. We found that the number of gallons or cubic feet +multiplied by the distance in feet it falls in a given time, was the +determining factor--pounds (quantity) multiplied by feet per +second--(velocity). + +[Illustration: Showing the analogy of water to volts and amperes of +electricity] + +The same is true in figuring the power of electricity. We multiply the +_amperes_ by the number of electric impulses that are created in the +wire in the course of one second. The unit of velocity, or pressure of +the electric current is called a _volt_. Voltage is the pressure which +causes electricity to flow. A volt may be likened to the velocity in +feet per second of water in falling past a certain point. If you +think a moment you will see that this has nothing to do with quantity. +A pin-hole stream of water under 40 pounds pressure has the same +velocity as water coming from a nozzle as big as a barrel, under the +same pressure. So with electricity under the pressure of one volt or +one hundred volts. + +One volt is said to consist of a succession of impulses caused by _one +wire cutting 100,000,000 lines of magnetic force in one second_. Thus, +if the strength of a magnet consisted of one line of force, to create +the pressure of one volt we would have to "cut" that line of force +100,000,000 times a second, with one wire; or 100,000 times a second +with one thousand wires. Or, if a magnet could be made with +100,000,000 lines of force, a single wire cutting those lines once in +a second would create one volt pressure. In actual practice, field +magnets of dynamos are worked at densities up to and over 100,000 +lines of force to the square inch, and armatures contain several +hundred conductors to "cut" these magnetic lines. The voltage then +depends on the speed at which the armature is driven. In machines for +isolated plants, it will be found that the speed varies from 400 +revolutions per minute, to 1,800, according to the design of dynamo +used. + +[Illustration: Pressure determines volume of flow in a given time] + +Multiplying amperes (strength) by volts (pressure), gives us _watts_ +(power). Seven hundred and forty-six watts of electrical energy is +equal to one horsepower of mechanical energy--will do the same work. +Thus an electric current under a pressure of 100 volts, and a density +of 7.46 amperes, is one horsepower; as is 74.6 amperes, at 10 volts +pressure; or 746 amperes at one volt pressure. For convenience (as a +watt is a small quantity) electricity is measured in _kilowatts_, or +1,000 watts. Since 746 watts is one horsepower, 1,000 watts or one +kilowatt is 1.34 horsepower. The work of such a current for one hour +is called a _kilowatt-hour_, and in our cities, where electricity is +generated from steam, the retail price of a kilowatt-hour varies from +10 to 15 cents. + +Now as to how electricity may be controlled, so that a dynamo will not +burn itself up when it begins to generate. + +Again we come back to the analogy of water. The amount of water that +passes through a pipe in any given time, depends on the size of the +pipe, if the pressure is maintained uniform. In other words the +_resistance_ of the pipe to the flow of water determines the amount. +If the pipe be the size of a pin-hole, a very small amount of water +will escape. If the pipe is as big around as a barrel, a large amount +will force its way through. So with electricity. Resistance, +introduced in the electric circuit, controls the amount of current +that flows. A wire as fine as a hair will permit only a small quantity +to pass, under a given pressure. A wire as big as one's thumb will +permit a correspondingly greater quantity to pass, the pressure +remaining the same. The unit of electrical resistance is called the +_ohm_--named after a man, as are all electrical units. + + +_Ohm's Law_ + +The _ohm_ is that amount of _resistance_ that will permit the passage +of _one ampere_, under the pressure of _one volt_. It would take two +volts to force two amperes through one ohm; or 100 volts to force 100 +amperes through the resistance of one ohm. From this we have Ohm's +Law, a simple formula which is the beginning and end of all electric +computations the farmer will have to make in installing his +water-power electric plant. Ohm's Law tells us that the density of +current (amperes) that can pass through a given resistance in ohms (a +wire, a lamp, or an electric stove) equals _volts_ divided by +_ohms_--or _pressure_ divided by _resistance_. This formula may be +written in three ways, thus: + +C = E/R, or R = E/C or, E = C x R. Or to express the same thing in +words, _current_ equals _volts_ divided by _ohms_; _ohms_ equals +_volts_ divided by _current_; or _volts_ equals _current_ multiplied +by _ohms_. So, with any two of these three determining factors known, +we can find the third. As we have said, this simple law is the +beginning and end of ordinary calculations as to electric current, and +it should be thoroughly understood by any farmer who essays to be his +own electrical engineer. Once understood and applied, the problem of +the control of the electric current becomes simple a b c. + + +_Examples of Ohm's Law_ + +Let us illustrate its application by an example. The water wheel is +started and is spinning the dynamo at its rated speed, say 1,500 +r.p.m. Two heavy wires, leading from brushes which collect electricity +from the revolving armature, are led, by suitable insulated supports +to the switchboard, and fastened there. They do not touch each other. +Dynamo mains must not be permitted to touch each other _under any +conditions_. They are separated by say four inches of air. Dry air is +a very poor conductor of electricity. Let us say, for the example, +that dry air has a resistance to the flow of an electric current, of +1,000,000 ohms to the inch--that would be 4,000,000 ohms. How much +electricity is being permitted to escape from the armature of this +110-volt dynamo, when the mains are separated by four inches of dry +air? Apply Ohm's law, C equals E divided by R. E, in this case is 110; +R is 4,000,000; therefore C (amperes) equals 110/4,000,000--an +infinitesimal amount--about .0000277 ampere. + +Let us say that instead of separating these two mains by air we +separated them by the human body--that a man took hold of the bare +wires, one in each hand. The resistance of the human body varies from +5,000 to 10,000 ohms. In that case C (amperes) equals 110/5,000, or +110/10,000--about 1/50th, or 1/100th of an ampere. This illustrates +why an electric current of 110 volts pressure is not fatal to human +beings, under ordinary circumstances. The body offers too much +resistance. But, if the volts were 1,100 instead of the usual 110 used +in commercial and private plants for domestic use, the value of C, by +this formula at 5,000 ohms, would be nearly 1/5th ampere. To drive +1/5th ampere of electricity through the human body would be fatal in +many instances. The higher the voltage, the more dangerous the +current. In large water-power installations in the Far West, where the +current must be transmitted over long distances to the spot where it +is to be used, it is occasionally generated at a pressure of 150,000 +volts. Needless to say, contact with such wires means instant death. +Before being used for commercial or domestic purposes, in such cases, +the voltage is "stepped down" to safe pressures--to 110, or to 220, or +to 550 volts--always depending on the use made of it. + +Now, if instead of interposing four inches of air, or the human body, +between the mains of our 110-volt dynamo, we connected an incandescent +lamp across the mains, how much electricity would flow from the +generator? An incandescent lamp consists of a vacuum bulb of glass, in +which is mounted a slender thread of carbonized fibre, or fine +tungsten wire. To complete a circuit, the current must flow through +this wire or filament. In flowing through it, the electric current +turns the wire or filament white hot--incandescent--and thus turns +electricity back into light, with a small loss in heat. In an ordinary +16 candlepower carbon lamp, the resistance of this filament is 220 +ohms. Therefore the amount of current that a 110-volt generator can +force through that filament is 110/220, or 1/2 ampere. + +[Illustration: Armature and field coils of a direct current dynamo] + +One hundred lamps would provide 100 paths of 220 ohms resistance each +to carry current, and the amount required to light 100 such lamps +would be 100 x 1/2 or 50 amperes. Every electrical device--a lamp, a +stove, an iron, a motor, etc.,--must, by regulations of the Fire +Underwriters' Board be plainly marked with the voltage of the current +for which it is designed and the amount of current it will consume. +This is usually done by indicating its capacity in watts, which as we +have seen, means volts times amperes, and from this one can figure +ohms, by the above formulas. + + +_A Short Circuit_ + +We said a few paragraphs back that under no conditions must two bare +wires leading from electric mains be permitted to touch each other, +without some form of resistance being interposed in the form of lamps, +or other devices. Let us see what would happen if two such bare wires +did touch each other. Our dynamo as we discover by reading its plate, +is rated to deliver 50 amperes, let us say, at 110 volts pressure. +Modern dynamos are rated liberally, and can stand 100% overload for +short periods of time, without dangerous overheating. Let us say that +the mains conveying current from the armature to the switchboard are +five feet long, and of No. 2 B. & S. gauge copper wire, a size which +will carry 50 amperes without heating appreciably. The resistance of +this 10 feet of No. 2 copper wire, is, as we find by consulting a wire +table, .001560 ohms. If we touch the ends of these two five-foot wires +together, we instantly open a clear path for the flow of electric +current, limited only by the carrying capacity of the wire and the +back pressure of .001560 ohms resistance. Using Ohm's Law, C equals E +divided by R, we find that C (amperes) equals 110/.001560 or _70,515 +amperes_! + +[Illustration: A direct current dynamo] + +Unless this dynamo were properly protected, the effect of such a +catastrophe would be immediate and probably irreparable. In effect, it +would be suddenly exerting a force of nearly 10,000 horsepower against +the little 10 horsepower water wheel that is driving this dynamo. The +mildest thing that could happen would be to melt the feed-wire or to +snap the driving belt, in which latter case the dynamo would come to a +stop. If by any chance the little water wheel was given a chance to +maintain itself against the blow for an instant, the dynamo, rated at +50 amperes, would do its best to deliver the 70,515 amperes you called +for--and the result would be a puff of smoke, and a ruined dynamo. +This is called a "short circuit"--one of the first "don'ts" in +handling electricity. + +As a matter of fact every dynamo is protected against such a calamity +by means of safety devices, which will be described in a later +chapter--because no matter how careful a person may be, a partial +short circuit is apt to occur. Happily, guarding against its +disastrous effects is one of the simplest problems in connection with +the electric plant. + + +_Direct Current and Alternating Current_ + +When one has mastered the simple Ohm's Law of the electric circuit, +the next step is to determine what type of electrical generator is +best suited to the requirements of a farm plant. + +In the first place, electric current is divided into two classes of +interest here--_alternating_, and _direct_. + +We have seen that when a wire is moved through the field of a magnet, +there is induced in it two pulsations--first in one direction, then in +another. This is an _alternating_ current, so called because it +changes its direction. If, with our armature containing hundreds of +wires to "cut" the lines of force of a group of magnets, we connected +the beginning of each wire with one copper ring, and the end of each +wire with another copper ring, we would have what is called an +_alternating-current_ dynamo. Simply by pressing a strap of flexible +copper against each revolving copper ring, we would gather the sum of +the current of these conductors. Its course would be represented by +the curved line in the diagram, one loop on each side of the middle +line (which represents time) would be a _cycle_. The number of +_cycles_ to the second depends on the speed of the armature; in +ordinary practice it is usually twenty-five or sixty. Alternating +current has many advantages, which however, do not concern us here. +Except under very rare conditions, a farmer installing his own plant +should not use this type of machine. + +[Illustration: Diagram of alternating and direct current] + +If, however, instead of gathering all the current with brushes bearing +on two copper rings, we collected all the current traveling in one +direction, on one set of brushes--and all the current traveling in the +other direction on another set of brushes,--we would straighten out +this current, make it all travel in one direction. Then we would have +a _direct current_. A direct current dynamo, the type generally used +in private plants, does this. Instead of having two copper rings for +collecting the current, it has a single ring, made up of segments of +copper bound together, but insulated from each other, one segment for +each set of conductors on the armature. This ring of many segments, is +called a _commutator_, because it commutates, or changes, the +direction of the electric impulses, and delivers them all in one +direction. In effect, it is like the connecting rod of a steam engine +that straightens out the back-and-forth motion of the piston in the +steam cylinder and delivers the motion to a wheel running in one +direction. + +Such a current, flowing through a coil of wire would make a magnet, +one end of which would always be the north end, and the other end the +south end. An alternating current, on the other hand, flowing through +a coil of wire, would make a magnet that changed its poles with each +half-cycle. It would no sooner begin to pull another magnet to it, +than it would change about and push the other magnet away from it, and +so on, as long as it continued to flow. This is one reason why a +direct current dynamo is used for small plants. Alternating current +will light the same lamps and heat the same irons as a direct current; +but for electric power it requires a different type of motor. + + +_Types of Direct Current Dynamos_ + +Just as electrical generators are divided into two classes, +alternating and direct, so direct current machines are divided into +three classes, according to the manner in which their output, in +amperes and volts, is regulated. They differ as to the manner in which +their field magnets (in whose field of force the armature spins) are +excited, or made magnetic. They are called _series_, _shunt_, and +_compound_ machines. + + +_The Series Dynamo_ + +By referring to the diagram, it will be seen that the current of a +_series_ dynamo issues from the armature mains, and passes through the +coils of the field magnets before passing into the external circuit to +do its work. The residual magnetism, or the magnetism left in the +iron cores of the field magnets from its last charge, provides the +initial excitation, when the machine is started. As the resistance of +the external circuit is lowered, by turning on more and more lights, +more and more current flows from the armature, through the field +magnets. Each time the resistance is lowered, therefore, the current +passing through the field magnets becomes more dense in amperes, and +makes the field magnets correspondingly stronger. + +We have seen that the voltage depends on the number of lines of +magnetic force cut by the armature conductors in a given time. If the +speed remains constant then, and the magnets grow stronger and +stronger, the voltage will rise in a straight line. When no current is +drawn, it is 0; at full load, it may be 100 volts, or 500, or 1,000 +according to the machine. This type of machine is used only in street +lighting, in cities, with the lights connected in "series," or one +after another on the same wire, the last lamp finally returning the +wire to the machine to complete the circuit. This type of dynamo has +gained the name for itself of "mankiller," as its voltage becomes +enormous at full load. It is unsuitable, in every respect, for the +farm plant. Its field coils consist of a few turns of very heavy wire, +enough to carry all the current of the external circuit, without +heating. + +[Illustration: Connections of a series dynamo] + + +_The Shunt Dynamo_ + +The shunt dynamo, on the other hand, has field coils connected +directly _across_ the circuit, from one wire to another, instead of in +"series." These coils consist of a great many turns of very fine wire, +thus introducing _resistance_ into the circuit, which limits the +amount of current (amperes) that can be forced through them at any +given voltage. As a shunt dynamo is brought up to its rated speed, its +voltage gradually rises until a condition of balance occurs between +the field coils and the armature. There it remains constant. When +resistance on the external circuit is lowered, by means of turning on +lamps or other devices, the current from the armature increases in +working power, by increasing its amperes. Its voltage remains +stationary; and, since the resistance of its field coils never +changes, the magnets do not vary in strength. + +[Illustration: Connections of a shunt dynamo] + +The objection to this type of machine for a farm plant is that, in +practice, the armature begins to exercise a de-magnetizing effect on +the field magnets after a certain point is reached--weakens them; +consequently the voltage begins to fall. The voltage of a shunt dynamo +begins to fall after half-load is reached; and at full load, it has +fallen possibly 20 per cent. A rheostat, or resistance box on the +switchboard, makes it possible to cut out or switch in additional +resistance in the field coils, thus varying the strength of the field +coils, within a limit of say 15 per cent, to keep the voltage +constant. This, however, requires a constant attendance on the +machine. If the voltage were set right for 10 lights, the lights would +grow dim when 50 lights were turned on; and if it were adjusted for 50 +lights, the voltage would be too high for only ten lights--would cause +them to "burn out." + +Shunt dynamos are used for charging storage batteries, and are +satisfactory for direct service only when an attendant is constantly +at hand to regulate them. + + +_The Compound Dynamo_ + +The ideal between these two conditions would be a compromise, which +included the characteristics of both _series_ and _shunt_ effects. +That is exactly what the _compound_ dynamo effects. + +A compound dynamo is a shunt dynamo with just enough series turns on +its field coils, to counteract the de-magnetizing effect of the +armature at full load. A machine can be designed to make the voltage +rise gradually, or swiftly, by combining the two systems. For country +homes, the best combination is a machine that will keep the voltage +constant from no load to full load. A so-called _flat-compounded_ +machine does this. In actual practice, this voltage rises slightly at +the half-load line--only two or three volts, which will not damage the +lamps in a 110-volt circuit. + +The compound dynamo is therefore self-regulating, and requires no +attention, except as to lubrication, and the incidental care given to +any piece of machinery. Any shunt dynamo can be made into a compound +dynamo, by winding a few turns of heavy insulated wire around the +shunt coils, and connecting them in "series" with the external +circuit. How many turns are necessary depends on conditions. Three or +four turns to each coil usually are sufficient for "flat compounding." +If the generating plant is a long distance from the farm house where +the light, heat, and power are to be used, the voltage drops at full +load, due to resistance of the transmission wires. To overcome this, +enough turns can be wound on top of the shunt coils to cause the +voltage to rise at the switchboard, but remain stationary at the spot +where the current is used. The usual so-called flat-compounded dynamo, +turned out by manufacturers, provides for constant voltage at the +switchboard. Such a dynamo is eminently fitted for the farm electric +plant. Any other type of machine is bound to cause constant trouble +and annoyance. + +[Illustration: Connections of a compound dynamo] + + + + +CHAPTER VI + +WHAT SIZE PLANT TO INSTALL + + The farmer's wife his partner--Little and big plants--Limiting + factors--Fluctuations in water supply--The average plant--The + actual plant--Amount of current required for various + operations--Standard voltage--A specimen allowance for electric + light--Heating and cooking by electricity--Electric power: the + electric motor. + + +The farmer's wife becomes his partner when he has concluded the +preliminary measurements and surveys for building his water-power +electric plant. Now the question is, how big a plant is necessary, or +how small a plant can he get along with. Electricity may be used for a +multitude of purposes on the farm, in its sphere of furnishing +portable light, heat and power; but when this multitude of uses has +been enumerated, it will be found that the wife shares in the benefits +no less than the farmer himself. The greatest dividend of all, +whether dividends are counted in dollars or happiness, is that +electricity takes the drudgery out of housework. Here, the work of the +farmer himself ends when he has brought electricity to the house, just +as his share in housework ends when he has brought in the kerosene, +and filled the woodbox. Of the light and heat, she will use the lion's +share; and for the power, she will discover heretofore undreamed-of +uses. So she must be a full partner when it comes to deciding how much +electricity they need. + +How much electricity, in terms of light, heat, and power, will the +farmer and his wife have use for? How big a plant should be installed +to meet the needs of keeping house and running the farm? + +The answer hangs mainly on how much water-power there is available, +through all the seasons of the year, with which to generate +electricity. Beyond that, it is merely a question of the farmer's +pocketbook. How much money does he care to spend? Electricity is a +cumulative "poison." The more one uses it, the more he wants to use +it. After a plant has been in operation a year, the family have +discovered uses for electricity which they did not think of in the +beginning. For this reason, it is well to put in a plant larger than +the needs of the moment seem to require. An electrical horsepower or +two one way or another will not greatly change the first cost, and you +will always find use for any excess. + +Once for all, to settle the question of water-power, the water wheel +should be twice the normal capacity of the dynamo it drives, in terms +of power. This allows for overload, which is bound to occur +occasionally; and it also insures smooth running, easy governing, and +the highest efficiency. Since the electric current, once the plant is +installed, will cost practically nothing, the farmer can afford to +ignore the power going to waste, and consider only how to get the best +service. + + +_The Two Extremes_ + +The amount of water to be had to be turned into electricity, will vary +with location, and with the season. It may be only enough, the +greater part of the year, for a "toy" plant--a very practical toy, by +the way--one that will keep half a dozen lights burning in the house +and barn at one time; under some conditions water may be so scarce +that it must be stored for three or four days to get enough power to +charge a storage battery for these six or eight lights. A one-quarter, +or a one-half kilowatt electrical generator, with a one horsepower (or +smaller) wheel, will light a farmstead very satisfactorily--much +better than kerosene lamps. + +On the other hand, the driving power of your wheel may be sufficient +to furnish 50 or 100 lights for the house, barn, and out-buildings, +and barn-yard and drives; to provide ample current for irons, +toasters, vacuum cleaners, electric fans, etc.; to do all the cooking +and baking and keep the kitchen boiler hot; and to heat the house in +the coldest weather with a dry clean heat that does not vitiate the +air, with no ashes, smoke or dust or woodchopping--nothing but an +electric switch to turn on and off; and to provide power for motors +ranging from tiny ones to run the sewing machine, to one of 15 +horsepower to do the threshing. A plant capable of developing from 30 +to 50 kilowatts of electricity, and requiring from 50 to 100 +horsepower at the water wheel, would do all this, depending on the +size of the farmstead. One hundred horsepower is a very small water +project, in a commercial way; and there are thousands of farms +possessing streams of this capacity. + + +_Fluctuations in Water Supply_ + +It would be only during the winter months that such a plant would be +driven to its full capacity; and since water is normally plentiful +during these months, the problem of power would be greatly simplified. +The heaviest draft on such a plant in summer would be during +harvesting; otherwise it would be confined to light, small power for +routine work, and cooking. Thus, a plant capable of meeting all the +ordinary requirements of the four dry months of summer, when water is +apt to be scarce, doubles or quadruples its capacity during the +winter months, to meet the necessities of heat for the house. + +A dynamo requires only as much power to drive it, at any given time, +as is being used in terms of electricity. There is some small loss +through friction, of course, but aside from this the power required of +the prime mover (the water wheel) is always in proportion to the +amount of current flowing. When water is scarce, and the demands for +current for heating are low, it is good practice to close a portion of +the buckets of the turbine wheel with wooden blocks provided for this +purpose. It is necessary to keep the speed of the dynamo uniform under +all water conditions; and where there is a great fluctuation between +high and low water periods, it is frequently necessary to have a +separate set of pulleys for full gate and for half-gate. The head must +remain the same, under all conditions. Changing the gate is in effect +choking or opening the nozzle supplying the wheel, to cut down or +increase its consumption of water. + + +_The Average Plant_ + +It will be the exceptional plant, however, among the hundreds of +thousands to be had on our farms, which will banish not only the oil +lamp and kitchen stove, but all coal or wood burning stoves as +well--which will heat the house in below-zero weather, and provide +power for the heavier operations of the farm. Also, on the other hand, +it will be the exceptional plant whose capacity is limited to +furnishing a half-dozen lights and no more. + +A happy medium between these two conditions is the plant large enough +to supply between five and ten electrical horsepower, in all seasons. +Such a plant will meet the needs of the average farm, outside of +winter heating and large power operations, and will provide an excess +on which to draw in emergencies, or to pass round to one's neighbors. +It is such a plant that we refer to when we say that (not counting +labor) its cost, under ordinary conditions should not greatly exceed +the price of one sound young horse for farm work. + +Since the plant we described briefly in the first chapter, meets the +requirements of this "average plant" let us inquire a little more +fully into its installation, maintenance, and cost. + + +_An Actual Plant_ + +In this instance, the water-power was already installed, running to +waste, in fact. The wheel consists of the so-called thirty-six inch +vertical turbine, using 185 square inches of water, under a 14-foot +head. Water is supplied to this wheel by a wooden penstock 33 inches +square, inside measurements, and sloping at an angle of 30 deg. from +the flume to the wheel. + +[Illustration: Details of voltmeter or ammeter] + +This wheel, under a 14-foot head, takes 2,312 cubic feet of water a +minute; and it develops 46.98 actual horsepower (as may be figured by +using the formulas of Chapter III). The water supply is provided by a +small mountain river. The dam is 10 feet high, and the race, which +feeds the flume from the mill pond is 75 yards long. The race has two +spillways, one near the dam, and the second at the flume itself, to +maintain an even head of water at all times. + + +_Half-Gate_ + +Since the water supply varies with the seasons, it has been found +practical to run the wheel at half-gate--that is, with the gate only +half-open. A set of bevel gears work the main shaft, which runs at +approximately 200 revolutions per minute; and the dynamo is worked up +to its required speed of 1,500 revolutions per minute through a +countershaft. + +The dynamo is a modern four-pole machine, compound-wound, with a rated +output of 46 amperes, at 125 volts--in other words a dynamo of 5.75 +kilowatts capacity, or 7.7 electrical horsepower. At full load this +dynamo would require a driving power of 10 horsepower, counting it as +75 per cent efficient; and, to conform to our rule of two water +horsepower to one electrical horsepower, the wheel should be capable +of developing 20 horsepower. As a matter of fact, in this particular +instance, shutting down the wheel to half-gate more than halves the +rated power of the wheel, and little more than 15 horsepower is +available. This allowance has proved ample, under all conditions met +with, in this plant. + +The dynamo is mounted on a firm floor foundation; and it is belted +from the countershaft by an endless belt running diagonally. A +horizontal belt drive is the best. Vertical drive should be avoided +wherever possible. + + +_The Switchboard_ + +The switchboard originally consisted of a wooden frame on which were +screwed ordinary asbestos shingles, and the instruments were mounted +on these. Later, a sheet of electric insulating fibre was substituted, +for look's sake. The main requisite is something substantial--and +fireproof. The switchboard instruments consist of a voltmeter, with a +range of from 0 to 150 volts; an ammeter, with a range, 0 to 75 +amperes; a field regulating rheostat (which came with the dynamo); a +main switch, with cartridge fuses protecting the machine against a +draft of current over 60 amperes; and two line switches for the two +owners, one fuse at 20 amperes, and the other at 40 amperes. Electric +fuses are either cartridges or plugs, enclosing lead wire of a size +corresponding to their rating. All the current of the line they +protect passes through this lead wire. If the current drawn exceeds +the capacity of the lead wire, it melts from the heat, and thus opens +the circuit, and cuts off the current. + +[Illustration: A switchboard and its connections: _G._ Dynamo; _A._ +Shunt field coils; _B._ Series coils; _DD._ Fuses; _FF._ Main switch; +_F._ Field switch; _C._ Ammeter; _V._ Voltmeter; _E._ Lamp; _R._ +Rheostat. Dotted lines show connections on back of board] + + +_Items of Cost_ + +This water wheel would cost $250 new. There is a duplicate in the +neighborhood bought at second-hand, for $125. The dynamo cost $90, +and was picked up second-hand in New York City. New it would cost +$150. The voltmeter cost $7, and the ammeter $10; and the switches and +fuses could be had for $5. A wheel one-half the size, using one-half +the amount of water at full gate, would do the work required, and the +cost would be correspondingly less. + + +_Capacity_ + +This plant supplies two farms with electric light. One farm (that of +the owner of the wheel) has 30 lamps, of 16 candlepower each, and two +barn-yard lamps of 92 candlepower each. His wife has an electric iron +and an electric water heater. Needless to say, all these lamps, and +the iron and water heater are not in use at one time. + +[Illustration: Carbon Lamps Gem Type (1/4 scale)] + +The partner who owns the electric part of the plant has 30 lamps in +his house and barn, many of them being 25 watt tungsten, which give +more light for less power, but cost more to buy. They are not all in +use at one time, though (since the current costs nothing) the +inclination is to turn them on at night and let them burn. In his +kitchen he has an electric range, and a water heater for the 40 gallon +boiler. In addition to this he has all sorts of appliances,--irons, +toasters, grills, a vacuum cleaner, a vibrator, etc. Naturally all +these appliances are not in use at one time, else the draft on the +plant would be such as to "blow" the fuses. For instance, all the +baking is done in daylight; and when the oven is used after dark, they +are careful to turn off all lights not needed. An ideal plant, of +course, would be a plant big enough to take care of the sum of lamps +and handy devices used at one time. + +To make this plant ideal, (for, being an actual affair, it has +developed some short-comings, with the extension of the use of +electricity) it would require a dynamo whose capacity can be figured, +from the following: + + Watts + 15 carbon lamps, 16 candlepower, @60 watts each 900 + 10 tungsten lamps, 20 candlepower, @25 watts each 250 + 2 tungsten lamps, 92 candlepower, @100 watts each 200 + Water heater, continuous service 800 + Toaster, occasional service 600 + Iron, occasional service 400 + Oven-baking, roasting, etc 2,000 + 2 stove plates @1,000 watts each 2,000 + 1 stove plate 400 + Vacuum cleaner, occasional service 200 + Vibrator, occasional service 100 + Small water heater, quart capacity 400 + Small motor, 1/4 horsepower, occasional 250 + Motor, 1/2 hp, pumping water, etc 500 + Electric fan, occasional service 100 + ------- + Total current, one house 9,100 + + + 30 carbon lamps, 16 candlepower, @60 1,800 + 2 lamps, 100 watt tungsten 200 + Electric iron 400 + Small water or milk heater 600 + ------- + Total current, 2nd house 3,000 + 1st house 9,100 + ------- + 12,100 + +Thus, in this plant, if every electrical device were turned on at +once, the demand on the dynamo would be for 12.1 kilowatts, or an +overload of over 100 per cent. The main-switch fuse, being for 60 +amperes, would "blow" or melt, and cut off all current for the +moment. To repair the damage would be merely the work of a second--and +at a cost of a few cents--simply insert a new fuse, of which there +must be a supply on hand at all times. Or, if either owner exceeded +his capacity, the line fuses (one for 20 amperes, and the other for 40 +amperes) would instantly cut off all current from the greedy one. + +[Illustration: 25 and 40 watt Mazda tungsten lamps (1/4 scale)] + + +_Lessons From This Plant_ + +The story of this plant illustrates two things which the farmer and +his wife must take into account when they are figuring how much +electricity they require. First, it illustrates how one uses more and +more current, as he finds it so serviceable and labor-saving, and at +the same time free. The electric range and the water boiler, in the +above instance, were later acquisitions not counted on in figuring the +original installation. Second, it illustrates, that while the normal +load of this generator is _5.75_ kilowatts, one does not have to limit +the electrical conveniences in the home to this amount. True, he +cannot use more electricity than his plant will produce _at any one +time_,--but it is only by a stretch of the imagination that one may +conceive the necessity of using them all at once. Ironing, baking, and +the use of small power are usually limited to daylight hours when no +lights are burning. + +As a matter of fact, this plant has proved satisfactory in every way; +and only on one or two occasions have fuses been "blown", and then it +was due to carelessness. A modern dynamo is rated liberally. It will +stand an overload of as much as 100 per cent for a short time--half an +hour or so. The danger from overloading is from heating. When the +machine grows too hot for the hand, it is beginning to char its +insulation, to continue which, of course would ruin it. The best plant +is that which works under one-half or three-quarters load, under +normal demands. + + +_Standard Voltage_ + +We are assuming the farmer's plant to be, in 99 cases out of 100, the +standard 110-volt, direct current type. Such a plant allows for at +least a 10 per cent regulation, in voltage, up or down the scale; +supplies for this voltage are to be had without delay in even the more +remote parts of the country, and (being sold in greater volume) they +are cheaper than those for other voltages. + +There are two general exceptions to this rule as to 110-volt plants: +(1) If the plant is located at a distance greater than a quarter of a +mile from the house, it will be found cheaper (in cost of transmission +line, as will be shown later) to adopt the 220-volt plant; (2), If the +water supply is so meagre that it must be stored for many hours at a +time, and then used for charging storage batteries, it will be found +most economical to use a 30-volt plant. A storage battery is made up +of cells of approximately 2 volts each; and, since more than 55 such +cells would be required for a 110-volt installation, its cost would +be prohibitive, with many farmers. + +So we will assume that this plant is a 110-volt plant, to be run +without storage battery. It will be well to make a chart, dividing the +farm requirements into three heads--light, heat, and power. + + +_Light_ + +[Illustration: 60 and 100 watt Mazda tungsten lamp. These lamps may be +had in sizes from 10 to 500 watts (1/4 scale)] + +[Illustration: The lamp of the future. A 1000 watt Mazda nitrogen +lamp, giving 2000 candlepower (1/4 scale)] + +Light is obtained by means of incandescent lamps. There are two styles +in common use, the carbon and the tungsten lamp. It requires 3.5 to 4 +watts of electricity to produce one candlepower in a carbon lamp. It +requires from 1 to 1.25 watt to produce one candlepower in the +tungsten lamp. The new nitrogen lamp, not yet in general use, requires +only 1/2 watt to the candlepower. Since tungsten lamps give three +times the light of the carbon lamp, they are the most economical to +use in the city or town where one is paying for commercial current. +But, in the country where water-power furnishes current for nothing, +it will be found most economical to use the carbon lamp, since its +cost at retail is 16 cents, as compared with 30 cents for a +corresponding size in tungsten. A 60 watt carbon lamp, of 16 +candlepower; or a 25 watt tungsten lamp, of 20 candlepower, are the +sizes to use. In hanging lamps, as over the dining room table, a 100 +watt tungsten lamp, costing 70 cents, and giving 92 candlepower light +is very desirable; and for lighting the barn-yard, these 100 watt +tungsten lamps should be used. For reading lamps, the tungsten style, +of 40 or 60 watt capacity, will be found best. Otherwise, in all +locations use the cheaper carbon lamp. Both styles have a rated life +of 1,000 hours, after which they begin to fall off in efficiency. Here +again, the farmer need not worry over lack of highest efficiency, as a +lamp giving only 80 per cent of its rated candlepower is still +serviceable when he is not paying for the current. With care not to +use them at voltages beyond their ratings, lamps will last for years. + + +_A Specimen Light Allowance_ + +Below is a typical table of lights for a large farm house, the barns +and barn-yard. It is given merely as a guide, to be varied for each +individual case: + + Watts + Kitchen, 2 lights @60 watts 120 + Dining room, 1 light, tungsten 100 + Living room, table lamp with 3 tungstens @40 120 + Living room, 2 wall fixtures, 4 lamps @60 watts 240 + Parlor, same as living room 360 + Pantry, 1 hanging lamp 60 + Cellar, one portable lamp 60 + Woodshed, 1 hanging lamp 60 + 2 bedrooms, 2 lights each @ 60 240 + 2 bed rooms, 1 light each @60 120 + Bathroom, 1 "turn-down" light, @60 60 + Hall, downstairs, 2 lights @60 120 + Hall, upstairs, 1 light 60 + Attic, 1 light 60 + Porch, 1 light 60 + Barn and barn-yard: + Barn-yard entrance, 1 tungsten 100 + Watering trough, 1 " 100 + Front gate, 1 " 100 + Horse barn, 4 lights @60 240 + Cow barn, 4 lights @60 240 + Pig house, 1 light 60 + Hay barn, 2 lights, @60 120 + ------- + Total for farmstead 2,800 + +This provides for 44 lights, an extremely liberal allowance. How many +of these lights will be burning at any one time? Probably not one-half +of them; yet the ideal plant is that which permits all fixtures to be +in service at one time on the rare occasions when necessary. Thus, for +lighting only, 2,800 watts maximum service would require a 4 kilowatt +generator, and 10 water horsepower, on the liberal rating of two to +one. A 3 kilowatt generator would take care of these lights, with a 30 +per cent overload (which is not excessive) for maximum service. The +above liberal allowance of lights may be cut in two, or four--or even +eight--and still throw a kerosene lamp in shadow. It all depends on +the number of lights one wants burning at one time; and the power of +the water wheel. + +If the 36 carbon lights in the above table were replaced by 25 watt +tungsten lights, the saving in power would be 35 watts each, or 1,260 +watts, nearly two electrical horsepower; while the added first cost +would be 14 cents a light, or $5.04. A generator of 2 kilowatt +capacity would take care of all these lights then, with 460 watts to +spare. + + +_Heating_ + +Electric heating and cooking is in its infancy, due to the prohibitive +cost of commercial current in our cities. Here the farmer has the +advantage again, with his cheap current. + +For heating the house, it is calculated that 2 watts is required for +each cubic foot of air space in a room, during ordinary winter +weather. Thus, a room 10 x 12, and 8 feet high, would contain 960 +cubic feet, and would require 1,820 watts energy to heat it in cold +weather. Five such rooms would require 9.1 kilowatts; and 10 such +rooms, or their equivalent, would require 18.2 kilowatts. + +Electric heating devices are divided into two classes: (1) those which +can be used on lamp circuits, _and do not draw more than 660 watts +each_; and (2) those which draw more than 660, therefore _require +special wiring_. The capacity of these devices is approximately as +follows: + + Lamp circuit devices: Watts + Electric iron 400 to 660 + Toaster 350 to 660 + Vacuum cleaner 200 to 400 + Grill 400 to 660 + Small water heater 400 to 660 + Hot plates 400 to 660 + + Lamp circuit devices: + Coffee percolator 400 to 660 + Chafing dish 400 to 660 + Electric fan 100 to 250 + + Special circuit devices: + Hot water boiler heater 800 to 1,200 + Small ovens 660 to 1,200 + Range ovens 1,200 to 3,000 + Range, hot plates 400 to 1,300 + Radiators (small) 750 to 1,500 + Radiators (large) 1,500 to 6,000 + +The only device in the above list which is connected continuously, is +the hot water boiler, and this can be credited with at least one +electrical horsepower 24 hours a day. It is a small contrivance, not +much bigger than a quart can, attached to the back of the kitchen +boiler, and it keeps the water hot throughout the house at all hours. +Its cost will vary with the make, ranging from $8 to $15; and since it +is one of the real blessings of the farm kitchen and bathroom, it +should be included in all installations where power permits. Electric +radiators will be used 24 hours a day in winter, and not at all in +summer. They are portable, and can be moved from room to room, and +only such rooms as are in actual use need be heated. The other devices +are for intermittent service, many of them (like the iron) for only a +few hours each week. + +The grill, chafing dish, coffee percolator, etc., which are used on +the dining room table while the family is at meals, each draw an +equivalent of from 6 to 10 carbon lights. By keeping this in view and +turning off spare lights, one can have the use of them, with even a +small plant. Thus, a one kilowatt plant permits the use of any one of +these lamp circuit devices at a time, with a few lights in addition. + + +_Power_ + +Electric power is to be had through motors. A direct current dynamo +and a direct current motor are identical in construction. That is, a +motor becomes a generator if belted to power; and a generator becomes +a motor, if connected to electric mains. This is best illustrated by +citing the instance of a trans-continental railroad which crosses the +Bitter Root Mountains by means of electric power. Running 200 miles up +a 2 per cent grade, it is drawn by its motors. Coasting 200 miles +down the 2 per cent grade on the other side of the mountains, its +motors become generators. They act as brakes, and at the same time +they pump the power of the coasting weight of this train back into the +wires to help a train coming up the other side of the mountains. + +[Illustration: Connections of shunt motor and starting rheostat] + +Just as there are three types of direct current generators, so there +are three types of direct current motors: _series_, _shunt_, and +_compound_, with features already explained in the case of generators. +Motors are rated by horsepower, and generators are rated by kilowatts. +Thus a one kilowatt generator has a capacity of 1,000 watts; as a +motor, it would be rated as 1000/746 horsepower, or 1.34 horsepower. +Their efficiency varies with their size, ranging from 40 to 60 per +cent in very small motors, and up to 95 per cent in very large ones. +The following table may be taken as a guide in calculating the power +required by motors, on 110-volt circuits: + + 1/4 Horsepower 2-1/2 amperes, or 275 watts + 1/2 hp 4-1/2 amperes, or 500 watts + 1 hp 9 amperes, or 990 watts + 2 hp 17 amperes, or 1.97 kilowatts + 3 hp 26 amperes, or 2.86 kilowatts + 5 hp 40 amperes, or 4.40 kilowatts + 7-1/2 hp 60 amperes, or 6.60 kilowatts + 10 hp 76 amperes, or 8.36 kilowatts + 15 hp 112 amperes, or 12.32 kilowatts + +An electric motor, in operation, actually generates electricity, which +it pushes back into the line as a counter-electromotive-force. The +strength of this counter force, in volts, depends on the motor's +speed, the same as if it were running as a dynamo. For this reason, +when a motor is started, and before it comes up to speed, there would +be a rush of current from the line, with nothing to hold it back, and +the motor would be burned out unless some means were provided to +protect it for the moment. This is done by means of a starting +rheostat, similar to the regulating rheostat on the dynamo +switchboard. This resistance box is connected in "series" with the +armature, in the case of shunt and compound motors; and with the +entire motor circuit in the case of a series machine. + +A _series_ motor has a powerful starting torque, and adjusts its speed +to the load. It is used almost altogether in street cars. It can be +used in stump pulling, or derrick work, such as using a hay fork. It +must always be operated under load, otherwise, it would increase in +speed until it tore itself to pieces through mechanical strain. The +ingenious farmer who puts together an electric plow, with the mains +following behind on a reel, will use a series motor. + +A _shunt_ motor should be used in all situations where a fairly +uniform speed under load is required, such as separating, in milking +machines, running a lathe, an ensilage cutter, vacuum cleaners, +grinders, etc. + +The _compound_ motor has the characteristics of the series and shunt +motors, giving an increased starting torque, and a more nearly +constant speed under varying loads than the shunt motor, since the +latter drops off slightly in speed with increasing load. + + +_Flexible Power_ + +An electric motor is an extremely satisfactory form of power because +it is so flexible. Thus, one may use a five horsepower motor for a one +horsepower task, and the motor will use only one electrical horsepower +in current--just enough to overcome the task imposed on it. For this +reason, a large-sized motor may be used for any operation, from one +requiring small power, up to its full capacity. It will take an +overload, the same as a dynamo. In other words it is "eager" for any +task imposed on it; therefore it must be protected by fuses, or it +will consume itself, if too big an overload is imposed on it. + +A one horsepower shunt or compound motor is very serviceable for +routine farm operations, such as operating the separator, the churn, +the milking machine, grinder, pump, and other small power jobs. Motors +of 1/4 horsepower are handy in the kitchen, for grinding knives, +polishing silver, etc., and can be used also for vacuum cleaners, and +running the sewing machine. For the larger operations, motors will +vary from three horsepower for cutting ensilage, to fifteen horsepower +for threshing. They can be mounted on trucks and conveyed from one +point to another, being fed current from the mains by means of +suitable wires wound on reels. + +Remember, in estimating the size of your plant for light, heat, and +power, that it does not have to be big enough to use all the devices +at one time. Also remember, that two water horsepower to one +electrical horsepower is a very liberal allowance; and that a +generator working under one-half or two-thirds capacity at normal +loads will require less attention than a machine constantly being +worked above its capacity. Therefore, let your generator be of liberal +size, because the difference in cost between a 5 and 10 kilowatt +machine is not in proportion to their capacity. In fact (especially +among second-hand machines), the difference in cost is very small. The +mere fact that the generator is of 110 electrical horsepower capacity +does not require a turbine of 20 horsepower. The chances are that +(unless you wish to heat your house and do large power jobs) you will +not use more than 3 to 5 electrical horsepower normally; therefore an +allowance of 10 water horsepower, in this case, would be ample. A +plant used simply for lighting the house and barn, for irons, and +toasters, and one horsepower motors, need not exceed 2 or 2-1/2 +kilowatts for the generator, and 5 or 6 horsepower for the turbine +wheel. Normally it would not use one-half this capacity. + + + + +CHAPTER VII + +TRANSMISSION LINES + + Copper wire--Setting of poles--Loss of power in transmission--Ohm's + Law and examples of how it is used in figuring size of + wire--Copper-wire tables--Examples of transmission lines--When to + use high voltages--Over-compounding a dynamo to overcome + transmission loss. + + +Having determined on the location of the farm water-power electric +plant, and its capacity, in terms of electricity, there remains the +wiring, for the transmission line, and the house and barn. + +For transmission lines, copper wire covered with waterproof braid--the +so-called weatherproof wire of the trade--is used. Under no +circumstances should a wire smaller than No. 8, B. & S. gauge be used +for this purpose, as it would not be strong enough mechanically. The +poles should be of chestnut or cedar, 25 feet long, and set four feet +in the ground. Where it is necessary to follow highways, they should +be set on the fence line; and in crossing public highways, the +ordinance of your own town must guide you. Some towns prescribe a +height of 19 feet above the road, others 27 feet, some 30. Direct +current, such as is advised for farm installations, under ordinary +circumstances, does not affect telephone wires, and therefore +transmission lines may be strung on telephone poles. Poles are set at +an average distance of 8 rods; they are set inclined outward on +corners. Sometimes it is necessary to brace them with guy wires or +wooden braces. Glass insulators are used to fasten the wires to the +cross-arms of the poles, and the tie-wires used for this purpose must +be the same size as the main wire and carry the same insulation. + + +_Size of Wire for Transmission_ + +To determine the size of the transmission wires will require knowledge +of the strength of current (in amperes) to be carried, and the +distance in feet. In transmission, the electric current is again +analogous to water flowing in pipes. It is subject to resistance, +which cuts down the amount of current (in watts) delivered. + +[Illustration: Bringing wires into the house or barn] + +The loss in transmission is primarily measured in volts; and since the +capacity of an electric current for work equals the _volts_ multiplied +by _amperes_, which gives _watts_, every volt lost reduces the working +capacity of the current by so much. This loss is referred to by +electrical engineers as the "C^2R loss," which is another way of +saying that the loss is equal to the _square of the current in +amperes_, multiplied by _ohms_ resistance. Thus, if the amperes +carried is 10, and the ohms resistance of the line is 5, then the loss +in watts to convey that current would be (10 x 10) x 5, or 500 watts, +nearly a horsepower. + +The pressure of _one volt_ (as we have seen in another chapter) is +sufficient to force _one ampere_, through a resistance of _one ohm_. +Such a current would have no capacity for work, since its pressure +would be consumed in the mere act of transmission. + +If, however, the pressure were _110 volts_, and the current _one +ampere_, and the resistance _one ohm_, the effective pressure after +transmission would be 110-1, or 109 volts. + +To force a 110-volt current of _50 amperes_ through the resistance of +_one ohm_, would require the expenditure of _50 volts_ pressure. Its +capacity for work, after transmission, would be 110-50, or _60 volts, +x 50 amperes_, or 3,000 watts. As this current consisted of _110 x +50_, or 5,500 watts at the point of starting, the loss would be 2,500 +watts, or about 45 per cent. It is bad engineering to allow more than +10 per cent loss in transmission. + +There are two ways of keeping this loss down. One is by increasing +the size of the transmission wires, thus cutting down the resistance +in ohms; the other way is by raising the voltage, thus cutting down +the per cent loss. For instance, suppose the pressure was 1,100 volts, +instead of 110 volts. Five amperes at 1,100 volts pressure, gives the +same number of watts, power, as 50 amperes, at 110 volts pressure. +Therefore it would be necessary to carry only 5 amperes, at this rate. +The loss would be 5 volts, or less than 1/2 of 1 per cent, as compared +with 45 per cent with 110 volts. + +[Illustration: Splicing transmission wire] + +In large generating stations, where individual dynamos frequently +generate as much as 20,000 horsepower, and the current must be +transmitted over several hundred miles of territory, the voltage is +frequently as high as 150,000, with the amperes reduced in proportion. +Then the voltage is lowered to a suitable rate, and the amperage +raised in proportion, by special machinery, at the point of use. + +It is the principle of the C^2R loss, which the farmer must apply in +determining the size of wire he is to use in transmitting his current +from the generator switchboard to his house or barn. The wire table on +page 159, together with the formula to be used in connection with it, +reduce the calculations necessary to simple arithmetic. In this table +the resistance of the various sizes of wire is computed from the fact +that a wire of pure copper 1 foot long, and 1/1000 inch in diameter +(equal to one circular mill) offers a resistance of 10.6 ohms to the +foot. The principle of the C^2R loss is founded on Ohm's Law, which is +explained in Chapter V. + +The formula by which the size of transmission wire is determined, for +any given distance, and a given number of amperes, is as follows: + + Distance ft. one way x 22 x No. of amperes circular + ------------------------------------------ = mills. + Number of volts lost + +In other words, multiply the _distance in feet_ from mill to house by +22, and multiply this product by the _number of amperes_ to be +carried. Then divide the product by the _number of volts_ to be lost; +and the result will be the diameter of the wire required _in circular +mills_. By referring to the table above, the B. & S. gauge of the wire +necessary for transmission, can be found from the nearest +corresponding number under the second column, entitled "circular mills +area." + + + COPPER WIRE TABLE + + --------+----------+-----------+-----------+-----------+------------ + | | _Area in | _(R) Ohms | | + _B.& S. | _Feet | circular | per 1,000 | _Feet | _(R) Ohms + Gauge_ | per Lb._ | mills_ | feet_ | per Ohm_ | per pound_ + --------+----------+-----------+-----------+-----------+------------ + 0000 | 1.561 | 211,600 | .04904 | 20,392.90 | .00007653 + 000 | 1.969 | 167,805 | .06184 | 16,172.10 | .00012169 + 00 | 2.482 | 133,079 | .07797 | 12,825.40 | .00019438 + 0 | 3.130 | 105,534 | .09829 | 10,176.40 | .00030734 + 1 | 3.947 | 83,694 | .12398 | 8,066.00 | .00048920 + 2 | 4.977 | 66,373 | .15633 | 6,396.70 | .00077784 + 3 | 6.276 | 52,634 | .19714 | 5,072.50 | .00123700 + 4 | 7.914 | 41,742 | .24858 | 4,022.90 | .00196660 + 5 | 9.980 | 33,102 | .31346 | 3,190.20 | .00312730 + 6 | 12.58 | 26,250 | .39528 | 2,529.90 | .00497280 + 7 | 15.87 | 20,816 | .49845 | 2,006.20 | .00790780 + 8 | 20.01 | 16,509 | .62840 | 1,591.10 | .01257190 + 9 | 25.23 | 13,094 | .79242 | 1,262.00 | .01998530 + 10 | 31.82 | 10,381 | .99948 | 1,000.50 | .03178460 + 11 | 40.12 | 8,234.0 | 1.26020 | 793.56 | .05054130 + 12 | 50.59 | 6,529.9 | 1.58900 | 629.32 | .08036410 + 13 | 63.79 | 5,178.4 | 2.00370 | 499.06 | .12778800 + 14 | 80.44 | 4,106.8 | 2.52660 | 395.79 | .20318000 + 15 | 101.4 | 3,256.7 | 3.18600 | 313.87 | .32307900 + 16 | 127.9 | 2,582.9 | 4.01760 | 248.90 | .51373700 + 17 | 161.3 | 2,048.2 | 5.06600 | 197.39 | .81683900 + 18 | 203.4 | 1,624.3 | 6.38800 | 156.54 | 1.29876400 + --------+----------+-----------+-----------+-----------+------------ + + + CARRYING CAPACITY OF WIRES AND WEIGHT + + -----------+-------------------+--------------------+-------------------- + | _Weight 1,000 ft. | _Carrying capacity | _Carrying capacity + _B. & S. | Weatherproof | Weatherproof | rubber cov. + Gauge No._ | (Pounds)_ | (Amperes)_ | (Amperes)_ + -----------+-------------------+--------------------+-------------------- + 0000 | 800 | 312 | 175 + 000 | 666 | 262 | 145 + 00 | 500 | 220 | 120 + 0 | 363 | 185 | 100 + 1 | 313 | 156 | 95 + 2 | 250 | 131 | 70 + 3 | 200 | 110 | 60 + 4 | 144 | 92 | 50 + 5 | 125 | 77 | 45 + 6 | 105 | 65 | 35 + 7 | 87 | 55 | 30 + 8 | 69 | 46 | 25 + 10 | 50 | 32 | 20 + 12 | 31 | 23 | 15 + 14 | 22 | 16 | 10 + 16 | 14 | 8 | 5 + 18 | 11 | 5 | 3 + -----------+-------------------+--------------------+-------------------- + +Since two wires are required for electrical transmission, the above +formula is made simple by counting the distance only one way, in feet, +and doubling the resistance constant, 10.6, which, for convenience is +taken as 22, instead of 21.2. + + +_Examples of Transmission Lines_ + +As an example, let us say that Farmer Jones has installed a +water-power electric plant on his brook, _200 yards distant_ from his +house. The generator is a 5 kilowatt machine, capable of producing _45 +amperes_ at _110 volts pressure_. He has a 3 horsepower motor, drawing +26 amperes at full load; he has 20 lights of varying capacities, +requiring 1,200 watts, or 10 amperes when all on; and his wife uses +irons, toasters, etc., which amount to another 9 or 10 amperes--say 45 +altogether. The chances are that he will never use all of the +apparatus at one time; but for flexibility, and his own satisfaction +in not having to stop to think if he is overloading his wires, he +would like to be able to draw the full _45 amperes_ if he wishes to. +He is willing to allow _5 per cent loss_ in transmission. _What size +wires will be necessary, and what will they cost?_ Substituting these +values in the above formula, the result is: + + Answer: 600 x 22 x 45 + ------------- = 108,000 circular mills. + 5.5 + +[Illustration: Transmission wire on glass insulator] + +Referring to the table, No. 0 wire is 105,534 circular mills, and is +near enough; so this wire would be used. It would require 1,200 feet, +which would weigh, by the second table, 435.6 pounds. At 19 cents a +pound, it would cost $82.76. + +Farmer Jones says this is more money than he cares to spend for +transmission. As a matter of fact, he says, he never uses his motor +except in the daytime, when his lights are not burning; so the maximum +load on his line at any one time would be _26 amperes_, not 45. _What +size wire would he use in this instance?_ + +Substituting 26 for 45 in the equation, the result is 61,300 circular +mills, which corresponds to No. 2 wire. It would cost $57.00. + +Now, if Farmer Jones, in an emergency, wished to use his motor at the +same time he was using all his lights and his wife was ironing and +making toast--in other words, if he wanted to use the _45 amperes_ +capacity of his dynamo, _how many volts would he lose?_ To get this +answer, we change the formula about, until it reads as follows: + + Distance in feet x 22 x amperes + --------------------------------- = Number of volts lost + circular mills + +Substituting values, we have, in this case, 600 x 22 x 45/66,373 (No. +2) = 9 volts, nearly, less than 10 per cent. This is a very efficient +line, under the circumstances. Now if he is willing to lose 10 per +cent on _half-load_, instead of full load, he can save still more +money in line wire. In that case (as you can find by applying the +formula again), he could use No. 5 wire, at a cost of $28.50. He would +lose 11 volts pressure drawing 26 amperes; and he would lose 18 volts +pressure drawing 45 amperes, if by any chance he wished to use full +load. + +In actual practice, this dynamo would be regulated, by means of the +field resistance, to register 110 plus 11 volts, or 121 volts at the +switchboard to make up for the loss at half-load. At full load, his +voltage at the end of the line would be 121 minus 18, or 103 volts; +his motor would run a shade slower, at this voltage, and his lights +would be slightly dimmer. He would probably not notice the difference. +If he did, he could walk over to his generating station, and raise +the voltage a further 7 volts by turning the rheostat handle another +notch. + +[Illustration: A barn-yard light] + +Thousands of plants can be located within 100 feet of the house. If +Farmer Jones could do this, he could use No. 8 wire, costing $2.62. +The drop in pressure would be 5.99 volts at full load--so small it +could be ignored entirely. In this case the voltmeter should be made +to read 116 volts at the switchboard, by means of the rheostat. + +If, on the other hand, this plant were 1,000 feet away from the house +and the loss 10 volts the size wire would be + + 1,000 x 22 x 45 + --------------- = 99,000 circular mills; + 10 + +a No. 0 wire comes nearest to this figure, and its cost, for 2,000 +feet, at 19 cents a pound, would be $137.94. A No. 0000 wire, costing +$294.00, would give a 5 per cent drop at full load. In this case, the +cost of transmission can be reduced to a much lower figure, by +allowing a bigger drop at half-load, with regulation at the +switchboard. Thus, a No. 2 wire here, costing but $95, would be +satisfactory in every way. The loss at half-load would be about 9 +volts, and the rheostat would be set permanently for 119 or 120 volts. +A modern dynamo can be regulated in voltage by over 25 per cent in +either direction, without harm, if care is taken not to overload it. + + +_Benefit of Higher Voltages_ + +If Farmer Jones' plant is a half of a mile away from the house, he +faces a more serious proposition in the way of transmission. Say he +wishes to transmit 26 amperes with a loss of 10 volts. What size wire +will be necessary? + + 2640 x 22 x 26 + Thus: -------------- = 151,000 circular mills. + 10 + +A No. 000 wire is nearest this size, and 5,280 feet of it would cost +over $650.00. This cost would be prohibitive. If, however, he +installed a 220-volt dynamo--at no increase in cost--then he would +have to transmit only a half of 26 amperes, or 13 amperes, and he +could allow 22 volts loss, counting 10 per cent. In this case, the +problem would work out as follows: + + 2640 x 22 x 13 + -------------- = 34,320 circular mills, + 22 + +or approximately a No. 5 wire which, at 19 cents a pound, would cost +$120.65. + +Install a 550-volt generator, instead of a 220-volt machine and the +amperes necessary would be cut to 5.2, and the volts lost would be +raised to 55. In this case a No. 12 wire would carry the current; but +since it would not be strong enough for stringing on poles, a No. 8 +wire would be used, costing about $63. + +It will be readily seen from these examples how voltage influences the +efficiency of transmission. Current generated at a pressure in excess +of 550 volts is not to be recommended for farm plants unless an expert +is in charge. A safer rule is not to exceed 220 volts, for while 550 +volts is not necessarily deadly, it is dangerous. When one goes into +higher voltages, it is necessary to change the type of dynamo to +_alternating current_, so that the current can be transformed to safe +voltages at the point where it is used. Since only the occasional farm +plant requires a high-tension system, the details of such a plant will +not be gone into here. + +In transmitting the electric current over miles of territory, +engineers are accustomed to figure 1,000 volts for each mile. Since +this is a deadly pressure, it should not be handled by any one not an +expert, which, in this case, the farmer is not. + + +_Over-Compounding the Generator_ + +One can absorb the loss in transmission frequently, by +over-compounding the machine. In describing the compound machine, in +Chapter Five, it is shown that the usual compound dynamo on the market +is the so-called flat-compounded type. In such a dynamo, the voltage +remains constant at the switchboard, from no load to full load, +allowing for a slight curve which need not be taken into account. + +Now, by adding a few more turns to the series wires on the field coils +of such a dynamo, a machine is to be had which gradually raises its +voltage as the load comes on in increasing volume. Thus, one could +secure such a machine, which would begin generating at 110 volts, and +would gradually rise to 150 at full load. Yet the voltage would remain +constant at the point of use, the excess being absorbed in +transmission. A machine of this type can be made to respond to any +required rise in voltage. + +As an example of how to take advantage of this very valuable fact, let +us take an instance: + +Say that Farmer Jones has a transmission line 1,000 feet long strung +with No. 7 copper wire. This 2,000 feet of wire would introduce a +resistance of one ohm in the circuit. That is, every ampere of current +drawn at his house would cause the working voltage there to fall one +volt. If he drew 26 amperes, the voltage would fall, at the house, 26 +volts. If his switchboard voltage was set at say 120, the voltage at +his house, at 26 amperes of load, would fall to 94 volts, which would +cause his lights to dim considerably. It would be a very +unsatisfactory transmission line, with a flat-compounded dynamo. + +On the other hand, if his dynamo was over-compounded 25 per cent--that +is, if it gained 28 volts from no load to full load, the system would +be perfect. In this case, the dynamo would be operated at 110 volts +pressure at the switchboard with no load. At full load the voltmeter +would indicate 110 plus 26, or 136 volts. The one or two lights burned +at the power plant would be subject to a severe strain; but the 50 or +100 lights burned at the house and barn would burn at constant +voltage, which is very economical for lamps. + +The task of over-compounding a dynamo can be done by any trained +electrician. The farmer himself, if he progresses far enough in his +study of electricity, can do it. It is necessary to remove the top or +"series" winding from the field coils. Count the number of turns of +this wire to each spool. Then procure some identical wire in town and +begin experimenting. Say you found four turns of field wire to each +spool. Now wind on five, or six, being careful to wind it in the same +direction as the coils you removed and connect it in the same way. If +this additional number of turns does not raise the voltage enough, in +actual practice, when the dynamo is running from no load to full load, +add another turn or two. With patience, the task can be done by any +careful mechanic. The danger is in not winding the coils the same way +as before, and getting the connections wrong. To prevent this mistake, +make a chart of the "series" coils as you take them off. + +To make the task of over-compounding your own dynamo even more simple, +write to the manufacturers, giving style and factory number of your +machine. Tell them how much voltage rise you wish to secure, and ask +them how many turns of "series" wire should be wound on each spool in +place of the old "series" coil. They could tell you exactly, since +they have mathematical diagrams of each machine they make. + +Avoid overloading an over-compounded machine. Since its voltage is +raised automatically, its output in watts is increased a similar +amount at the switchboard, and, for a given resistance, its output in +amperes would be increased the same amount, as can be ascertained by +applying Ohm's Law. Your ammeter is the best guide. Your machine is +built to stand a certain number of amperes, and this should not be +exceeded in general practice. + + + + +CHAPTER VIII + +WIRING THE HOUSE + + The insurance code--Different kinds of wiring described--Wooden + moulding cheap and effective--The distributing panel--Branch + circuits--Protecting the circuits--The use of porcelain tubes and + other insulating devices--Putting up chandeliers and wall + brackets--"Multiple" connections--How to connect a wall + switch--Special wiring required for heat and power circuits--Knob + and cleat wiring, its advantages and drawbacks. + + +The task of wiring your house is a simple one, with well-defined rules +prescribed by your insurance company. Electricity, properly installed, +is much safer than oil lamps--so much so indeed that insurance +companies are ready to quote especial rates. But they require that the +wiring be done in accordance with rules laid down by their experts, +who form a powerful organization known as the National Board of Fire +Underwriters. Ask your insurance agent for a copy of the code rules. + +Danger of fire from an electric current comes from the "short +circuit," partial or complete; and it is against this danger that the +rules guard one. The amount of electricity flowing through a short +circuit is limited only by the fuse protecting that line; and since +there is no substance known that can withstand the heat of the +electric arc, short circuits must be guarded against. Happily the +current is so easily controlled that the fire hazard is eliminated +entirely--something which cannot be done with oil lamps. + +In house-wiring for farm plants, the wire should be rubber-covered, +and not smaller than No. 14 B. & S. gauge. This is the wire to use on +all lamp circuits. It costs about $0.85 cents per 100 feet. There are +four kinds of wiring permitted, under the insurance code: + +(1) _Flexible armoured cable_: This consists of two-wire cable, +protected with a covering of flexible steel. It is installed out of +sight between the walls, and provides suitable outlets for lamps, +etc., by means of metal boxes set flush with the plaster. It is +easily installed in a house being built, but requires much tearing +down of plaster for an old house. Since its expense prohibits it in +the average farm house, this system will not be described in detail +here. + +(2) _Rigid and flexible conduit_: As the name implies this system +consists of iron pipe, in connection with flexible conduit, run +between the walls. It differs from the above system, in that the pipes +with their fittings and outlet boxes are installed first, and the +wires are then "fished" through them. Duplex wires--the two wires of +the circuit woven in one braid--are used; and a liberal amount of +soapstone, and occasionally kerosene, are used to make the wires slip +easily into place. This is the most expensive system, and the best; +but it is difficult to install it in an old house without tearing down +a good deal of plaster. It has the advantage of being absolutely +waterproof and fireproof. + +(3) _Wooden moulding_: This is simply moulding, providing two +raceways for the insulated wires to run in, and covered with a +capping. It is nailed or screwed firmly to the wall, on top of the +plaster; and when the wires have been installed in their respective +slots and the capping tacked on, the moulding is given a coat of paint +to make it in harmony with the other moulding in the room. This system +is cheap, safe, and easily installed, and will be described in detail +here. + +[Illustration: Detail of wooden moulding] + +(4) _Open wiring_: In open wiring, the wires are stretched from one +support to another (such as beams) and held by means of porcelain +cleats, or knobs. It is the simplest to install; but it has the +objection of leaving the wires unprotected, and is ugly. It is very +satisfactory in barns or out-buildings however. + + +_The Distributing Panel_ + +The first point to consider in wiring a house with wooden moulding is +the distribution board. It should be located centrally, on the wall +near the ceiling, so as to be out of ordinary reach. It consists of a +panel of wood--though fireproof material is better--firmly screwed to +the wall, and containing in a row, the porcelain cut-outs, as shown in +the cut, from which the various branch circuits are to be led. Each +cut-out provides for two branch circuits; and each branch contains +receptacles for two plug fuses. These fuses should be of 6 amperes +each. The Insurance Code limits the amount of electricity that may be +drawn on any branch lamp circuit to 660 watts; and these fuses protect +the circuit from drafts beyond this amount. + +[Illustration: Porcelain cut-out and plug fuse] + +The mains, leading from the entrance switch, as shown in the diagram, +to the panel board, should be of the same size as the transmission +wire itself, and rubber-covered. These mains terminate at the +distributing board. They are connected to the terminals of the +cut-outs by means of heavy brass screws. + + +_Wire Joints_ + +[Illustration: Examples of cleat and knob wiring, 1, 2, 3; wire +joints, 4; flexible armoured conductor, 5] + +The branch circuits are, as has been said, of No. 14 rubber-covered +wire, running concealed in wooden moulding. All joints or splices in +this wire are made, as shown in the illustration, by first scraping +the wires bright, and fastening them stoutly together. This joint is +then soldered, to make the connection electrically perfect. Soft +solder is used, with ordinary soldering salts. There are several +compounds on the market, consisting of soft solder in powder form, +ready-mixed with flux. Coat the wire joint with this paste and apply +the flame of an alcohol lamp. The soldered joint is then covered with +rubber tape, and over this ordinary friction tape is wound on. A neat +joint should not be larger than the diameter of the wire before +insulation is removed. + + +_Branch Circuits_ + +First, make a diagram of your rooms and indicate where you wish lamps, +or outlets for other purposes. Since wooden moulding can be run across +ceilings, and up or down walls, lamps may be located in places where +they are out of the way. In planning the circuit, remember that you +will want many outlets in handy places on the walls, from which +portable cords will convey current to table lamps, to electric irons +and toasters and other handy devices which can be used on the lamp +circuit. These outlets are made of porcelain, in two pieces. One +piece is merely a continuation of the moulding itself; and the other +is a cap to connect permanently to the end of the lamp or iron cord, +which may be snapped into place in a second. Since there are a great +many designs of separable current taps on the market, it is well to +select one design and stick to it throughout the house, so that any +device can be connected to any outlet. + +The code permits 660 watts on each circuit. This would allow 12 lamps +of 55 watts each. It is well to limit any one circuit to 6 lamps; this +will give leeway for the use of small stoves, irons, toasters, etc. +without overloading the circuit and causing a fuse to blow. + +Having installed your distributing board, with its cut-outs, figure +out the course of your first branch circuit. Let us say it will +provide lights and outlets for the dining room and living room. It +will be necessary to run the wires through the partitions or floors in +several places. For this purpose porcelain tubes should be used, +costing one to three cents each. Knock holes in the plaster at the +determined point, insert the tubes so they project 3/4 inch on each +side, and fill up the ragged edge of the hole neatly with plaster. + +[Illustration: The distributing panel] + +When all the tubes have been set in place, begin laying the moulding. +Run it in a straight line, on the wall against the ceiling wherever +possible, mitering the joints neatly. Whenever it is necessary to +change the run from the ceiling to the wall and a miter cannot be +made, the wires should be protected in passing from one slot to the +other by being enclosed in non-metallic flexible conduit, called +circular loom. + +In running wooden moulding, avoid brick walls liable to sweat or draw +dampness; keep away from places where the heat of a stove might +destroy the rubber insulation of the wires; do not pass nearer than +six inches to water pipes when possible--and when it is necessary to +pass nearer than this, the wooden moulding should pass above the pipe, +not below it, with at least an inch of air space intervening, thus +avoiding dampness from sweating of pipes. + +[Illustration: Snap switch connections] + +Places where chandeliers or wall bracket lamps are to be installed +permanently are fitted with wooden terminal blocks, which fit over +the moulding and flush with the plaster. These, after holes have been +bored in them for the wires, and the wires drawn through, should be +screwed firmly to the wall or ceiling, always choosing a joist or beam +for support. Then a crow's-foot, or tripod of iron, tapped and +threaded for iron pipe, is screwed to the terminal block. The iron +pipe of the chandelier or wall bracket is then screwed home in this +crow's-foot. + +Do not begin stringing wires until all the moulding of the circuit has +been laid. Then thread the wires through the wall or floor tubes and +lay them in their respective slots. If trouble be found making them +stay in place before the capping is put on, small tacks may be driven +into the moulding beside them to hold them. When a terminal block is +reached, a loop is made of each wire, through the hole cut in the +block, if the circuit is to continue in the same direction. If it is +to end there, the two wires are drawn through taut, and cut off at a +length of 5 or 6 inches. These end wires, or loops, are then scraped +bare and spliced to the two wires coming out of the chandelier or +wall bracket. This joint is then soldered and covered with tape, and +the shell of the chandelier is screwed into place, covering the joint. + +[Illustration: Detail of wooden moulding] + +If the moulding is run along the walls flush with the ceiling, as is +usual, a branch is made for a wall light, or wall tap, by means of a +porcelain "T," or branch-block, which provides the means for running +the circuit at right angles to itself without letting the wires come +in contact with each other where they cross. Separable current taps +should be installed in handy places on all circuits, so that small +heating devices may be used without removing the lamps from their +sockets. The two wires are bared for half an inch where they run +through these current taps, and are fastened by means of brass screws. + + +_"Multiple" Connections_ + +All electric devices for this installation--lamps, irons, vacuum +cleaners, motors--must be connected _across_ the circuit--that is, +bridged, from one wire to the other. This is called _multiple_, or +shunt connection. There is only one exception to it, in wiring the +house. That one exception is installing a wall switch, the ordinary +snap switch. Since this wall switch, is, in effect, merely an +instrument, which opens or closes a circuit, it should be connected to +only one wire, which is cut to provide two ends for the screw +connections in the switch. When a moulding branch is run down from the +ceiling to some convenient spot for a snap switch (with which to turn +the lights of a room on or off), a porcelain "T" is not used. All that +is necessary to do is to loop the bottom wire of the circuit down +through the branch moulding, and connect it to the switch at a +terminal block, or porcelain base. + +In wiring lamp fixtures, No. 14 rubber-covered wire will usually prove +too large. For this purpose, No. 18 may be used, with one lamp to each +loop. Hanging lamps may not be supported by electric lamp cord itself, +if there is more than one lamp in the cluster, because the weight is +apt to break the electrical connections. In such a case, the lamp +should be supported by a chain, and the twisted cord conveying current +to the electric bulbs, is woven in the links of the chain. For the +pantry, kitchen, woodshed, barn, etc., a single hanging lamp may be +suspended from a fielding rosette, as shown in the cut, provided a +single knot is tied inside both the rosette and the lamp socket, to +make it secure. This makes a very cheap fixture. The rosette of +porcelain will cost 15 cents; the lamp socket 20 cents, and the lamp +cord suspending the lamp and carrying the current will cost 1-1/2 +cents a foot; while a tin shade will cost another 15 cents. + +[Illustration: Detail of simple hanging lamp supported by rosette] + + +_Official Inspection_ + +In all communities, your insurance agent must inspect and pass your +wiring before you are permitted to throw the main switch and turn on +the electricity. Frequently they require that the moulding be left +uncapped, until they have inspected it. If you have more than 660 +watts in lamps to a circuit; if your joints are not soldered and well +taped; if the moulding is used in any concealed or damp place, the +agent is liable to condemn your work and refuse permission to turn on +the electricity. However the rules are so clearly defined that it is +difficult to go wrong; and a farmer who does his own wiring and takes +pride in its appearance is more apt to be right than a professional +electrician who is careless at his task. After the work has been +passed, tack on the moulding capping, with brads, and paint the +moulding to match the woodwork. + +Wooden moulding wiring is perfectly satisfactory if properly +installed. It is forbidden in many large cities, because of the +liability of careless workmanship. It should never be installed in +damp places, or out of sight. If the work is well done, the system +leaves nothing to be desired; and it has the additional advantage of +being cheap, and easily done by any farmer who can use carpenter +tools. Farmers with moulding machinery can make their own moulding. +The code prescribes it shall be of straight-grained wood; that the +raceways for the wires shall be separated by a tongue of wood one-half +inch wide; and that the backing shall be at least 3/8 inch thick. It +must be covered, inside and out, with at least two coats of +moisture-repellant paint. It can be had ready-made for about 2 cents a +foot. + + +_Special Heating Circuits_ + +If one plans using electricity for heavy-duty stoves, such as ranges +and radiators, it is necessary to install a separate heating circuit. +This is the best procedure in any event, even when the devices are all +small and suited to lamp circuits. The wire used can be determined by +referring to the table for carrying capacity, under the column headed +"rubber-covered." A stove or range drawing 40 amperes, would require a +No. 4 wire, in moulding. A good plan is to run the heating circuit +through the basement, attaching it to the rafters by means of +porcelain knobs. Branches can then be run up through the floor to +places where outlets are desired. Such a branch circuit should carry +fuses suitable to the allowed carrying capacity of the wire. + + +_Knob and Cleat Wiring_ + +Knob and cleat wiring, such as is used extensively for barns and +out-buildings, requires little explanation. The wires should not be +closer than 2-1/2 inches in open places, and a wider space is better. +The wires should be drawn taut, and supported by cleats or knobs at +least every four feet. In case of branch circuits, one wire must be +protected from the other it passes by means of a porcelain tube. It +should never be used in damp places, and should be kept clear of dust +and litter, and protected from abrasion. + +[Illustration: Knob and cleat wiring] + +Knob and tube wiring is frequently used in houses, being concealed +between walls or flooring. In this case, the separate wires are +stretched on adjoining beams or rafters, and porcelain tubes are used, +in passing through cross beams. For a ceiling or wall outlet, a +spliced branch is passed through the plaster by means of porcelain +tubes or flexible loom. + +Wires from the house to the barn should be uniform with transmission +wires. At the point of entry to buildings they must be at least six +inches apart, and must take the form of the "drop loop" as shown in +the illustration. A double-pole entrance switch must be provided, +opening downward, with a double-pole fuse. In passing over buildings +wires must not come closer than 7 feet to flat roofs, or one foot to a +ridge roof. Feed-wires for electric motors should be determined from +the table of safe carrying capacities, and should be of liberal size. + + + + +CHAPTER IX + +THE ELECTRIC PLANT AT WORK + + Direct-connected generating sets--Belt drive--The + switchboard--Governors and voltage regulators--Methods of achieving + constant pressure at all loads: Over-compounding the dynamo; A + system of resistances; (A home-made electric radiator); Regulating + voltage by means of the rheostat--Automatic devices--Putting the + plant in operation. + + +Dynamos may be connected to water wheels either by means of a belt, or +the armature may spin on the same shaft as the water wheel itself. The +latter is by far the more desirable way, as it eliminates the loss of +power through shafting and belting, and does away altogether +with the belts themselves as a source of trouble. An installation +with the water wheel and armature on the same shaft is called a +"direct-connected set" and is of almost universal use in large power +plants. + +To be able to use such a direct-connected set, the dynamo must be +designed to develop its full voltage when run at a speed identical +with that of the water wheel. That is, if the dynamo is wound to be +run at a speed of 800 revolutions per minute, it must be driven by a +water wheel which runs at this speed and can be governed within narrow +limits. Small impulse wheels running under great heads attain high +speed, and for such wheels it is possible to obtain a suitable dynamo +at low cost. For instance, a 12-inch impulse wheel, running under a +200-foot head will develop 6-3/4 horsepower when running at a speed of +875 revolutions per minute. A dynamo for direct coupling to such a +wheel should have a rated speed within 5 per cent of 875 r.p.m.; and, +as generators of this speed are to be had from the stock of almost all +manufacturers, there would be no extra charge. + +When it comes to the larger wheels, however, of the impulse type, or +to turbines operating under their usual head the question becomes a +little more difficult. In such cases, the speed of the water wheel +will vary from 150 revolutions per minute, to 400, which is slow +speed for a small dynamo. As a general rule, the higher the speed of a +dynamo, the lower the cost; because, to lower the speed for a given +voltage, it is necessary either to increase the number of conductors +on the armature, or to increase the number of field coils, or both. +That means a larger machine, and a corresponding increase in cost. + +In practice, in large plants, with alternating-current machines it has +become usual to mount the field magnets on the shaft, and build the +armature as a stationary ring in whose air space the field coils +revolve. This simplifies the construction of slow-speed, large-output +dynamos. Such a machine, however, is not to be had for the modest +isolated plant of the farmer with his small water-power. + +[Illustration: Instantaneous photograph of high-pressure water jet +being quenched by buckets of a tangential wheel] + +[Illustration: A tangential wheel, and a dynamo keyed to the same +shaft--the ideal method for generating electricity. The centrifugal +governor is included on the same base] + +Dynamos can be designed for almost any waterwheel speed, and, among +small manufacturers especially, there is a disposition to furnish +these special machines at little advance in price over their stock +machines. Frequently it is merely a matter of changing the winding on +a stock machine. The farmer himself, in many cases, can re-wind an old +dynamo to fit the speed requirements of a direct-connected drive if +the difference is not too great. All that would be necessary to +effect this change would be to get the necessary winding data from the +manufacturer himself, and proceed with the winding. This data would +give the gauge of wire and the number of turns required for each spool +of the field magnets; and the gauge of wire and number of turns +required for each slot in the armature. The average boy who has +studied electricity (and there is something about electricity that +makes it closer to the boy's heart than his pet dog) could do this +work. The advantages of direct drive are so many that it should be +used wherever possible. + +When direct drive cannot be had, a belt must be used, either from a +main shaft, or a countershaft. The belt must be of liberal size, and +must be of the "endless" variety--with a scarfed joint. Leather belt +lacing, or even the better grades of wire lacing, unless very +carefully used, will prove unsatisfactory. The dynamo feels every +variation in speed, and this is reflected in the lights. There is +nothing quite so annoying as flickering lights. Usually this can be +traced to the belt connections. Leather lacing forms a knot which +causes the lights to flicker at each revolution of the belt. The +endless belt does away with this trouble. Most dynamos are provided +with sliding bases, by which the machine can be moved one way or +another a few inches, to take up slack in the belt. To take advantage +of this, the belt must be run in a horizontal line, or nearly so. +Vertical belting is to be avoided. + +The dynamo is mounted on a wooden base, in a dry location where it is +protected from the weather, or dampness from any source. It must be +mounted firmly, to prevent vibration when running up to speed; and the +switchboard should occupy a place within easy reach. Wires running +from the dynamo to the switchboard should be protected from injury, +and must be of ample size to carry the full current of the machine +without heating. A neat way is to carry them down through the flooring +through porcelain tubes, thence to a point where they can be brought +up at the back of the switchboard. If there is any danger of injury to +these mains they may be enclosed in iron pipe. Keep the wires out of +sight as much as possible, and make all connections on the back of the +switchboard. + + +_The Switchboard_ + +[Illustration: Connecting switchboard instruments] + +The switchboard is constructed of some fireproof material, preferably +slate or marble. When the cost of this material is an item to +consider, build a substantial wooden frame for your switchboard. You +can then screw asbestos shingles to this to hold the various +instruments and with a little care such a switchboard can be made to +look business-like, and it is fully as serviceable as the more +expensive kind. The switchboard instruments have already been +described briefly. They consist of a voltmeter (to measure voltage); +an ammeter (to measure the strength of the current drawn, in amperes), +a rheostat (to regulate the voltage of the machine to suit the +individual requirements); and the usual switches and fuses. The main +switch should be so wired that when open it will throw all the current +off the line, but still leave the field coils, the voltmeter, and the +switchboard lamp in circuit. The main-switch fuses should have a +capacity about 50 per cent in excess of the full load of the dynamo. +If the machine is rated for 50 amperes, 75-ampere fuses should be +installed. This permits throwing on an overload in an emergency; and +at the same time guards against a short circuit. If the capacity of +the machine is under 30 amperes, plug fuses, costing 3 cents each, can +be used. If it is above this capacity, cartridge fuses, costing a +little more, are required. A supply of these fuses should be kept +handy at all times. + + +_Governors and Voltage Regulators_ + +[Illustration: A centrifugal governor (Courtesy of the C. P. Bradway +Company, West Stafford, Conn.)] + +The necessity for water wheel governors will vary with conditions. As +a general rule, it may be said that reaction turbines working under a +low head with a large quantity of water do not require as much +governing as the impulse wheel, working under high heads with small +quantities of water. When governing is necessary at all, it is because +the prime mover varies in speed from no load to full load. Planning +one's plant with a liberal allowance of power--two water horsepower to +one electrical horsepower is liberal--reduces the necessity of +governors to a minimum. As an instance of this, the plant described +in some detail in Chapters One and Six of this volume, runs without a +governor. + +However, a surplus of water-power is not usual. Generally plants are +designed within narrow limits; and then the need of a governor becomes +immediately apparent. There are many designs of governors on the +market, the cheapest being of the centrifugal type, in which a pair of +whirling balls are connected to the water wheel gate by means of +gears, and open or close the gate as the speed lowers or rises. + +Constant speed is necessary because voltage is directly dependent on +speed. If the speed falls 25 per cent, the voltage falls likewise; and +a plant with the voltage varying between such limits would be a +constant source of annoyance, as well as expense for burned-out lamps. + +Since constant voltage is the result aimed at by the use of a +governor, the same result can be attained in other ways, several of +which will be explained here briefly. + + +_Over-Compounding_ + +(1) Over-compounding the dynamo. This is simple and cheap, if one buys +the right dynamo in the first instance; or if he can do the +over-compounding himself, by the method described in the concluding +paragraphs of Chapter Seven. If it is found that the speed of the +water wheel drops 25 per cent between no load and full load, a dynamo +with field coils over-compounded to this extent would give a fairly +constant regulation. If you are buying a special dynamo for direct +drive, your manufacturer can supply you with a machine that will +maintain constant voltage under the normal variations in speed of your +wheel. + + +_A System of Resistances_ + +(2) Constant load systems. This system provides that the dynamo shall +be delivering a fixed amount of current at all times, under which +circumstances the water wheel would not require regulation, as the +demands on it would not vary from minute to minute or hour to hour. + +This system is very simply arranged. It consists of having a set of +"resistances" to throw into the circuit, in proportion to the amount +of current used. + +Let us say, as an example, that a 50-ampere generator is used at a +pressure of 110 volts; and that it is desirable to work this plant at +80 per cent load, or 40 amperes current draft. When all the lights or +appliances were in use, there would be no outside "resistance" in the +circuit. When none of the lights or appliances were in use (as would +be the case for many hours during the day) it would be necessary to +consume this amount of current in some other way--to _waste it_. A +resistance permitting 40 amperes of current to flow, would be +necessary. Of what size should this resistance be? + +The answer is had by applying Ohm's Law, explained in Chapter Five. +The Law in this case, would be read R = E/C. Therefore, in this case R += 110/40 = 2-3/4 ohms resistance, would be required, switched across +the mains, to keep the dynamo delivering its normal load. + +The cheapest form of this resistance would be iron wire. In place of +iron wire, German silver wire could be used. German silver wire is to +be had cheaply, and is manufactured in two grades, 18% and 30%, with a +resistance respectively 18 and 30 times that of copper for the same +gauge. Nichrome wire has a resistance 60 times that of copper; and +manganin wire has a resistance 65 times that of copper, of the same +gauge. + +First figure the number of feet of copper wire suitable for the +purpose. Allowing 500 circular mills for each ampere, the gauge of the +wire should be 40 x 500 = 20,000 circular mills, or approximately No. +7 B. & S. gauge. How many feet of No. 7 copper wire would give a +resistance of 2-3/4 ohms? Referring to the copper wire table, we find +that it requires 2006.2 of No. 7 wire to make one ohm. Then 2-3/4 ohms +would require 5,517 feet. + +Since 30 per cent German silver wire is approximately 30 times the +resistance of copper, a No. 7 German silver wire, for this purpose, +would be 1/30 the length of the copper wire, or 186 feet. If nichrome +wire were used, it would be 1/60th the length of copper for the same +gauge, or 93 feet. This resistance wire can be wound in spirals and +made to occupy a very small space. As long as it is connected in +circuit, the energy of the dynamo otherwise consumed as light would be +wasted as heat. This heat could be utilized in the hot water boiler or +stove when the lights were turned off. + +In actual practice, however, the resistance necessary to keep the +dynamo up to full load permanently, would not be furnished by one set +of resistance coils. Each lamp circuit would have a set of resistance +coils of its own. A double-throw switch would turn off the lamps and +turn on the resistance coils, or _vice versa_. + +Let us say a lamp circuit consisted of 6 carbon lamps, of 16 +candlepower each. It would consume 6 x 1/2 ampere, or 3 amperes of +current, and interpose a resistance of 36.6 ohms--say 37 ohms. Three +amperes would require a wire of at least 1,500 circular mills in area +for safety. This corresponds to a No. 18 wire. A No. 18 copper wire +interposes a resistance of one ohm, for each 156.5 feet length. For 37 +ohms, 5,790 feet would be required, for copper wire, which of course +would be impractical. Dividing by 30 gives 193 feet for 30% German +silver wire; and dividing by 60 gives 96 feet of nichrome wire of the +same gauge. + +It is simple to figure each circuit in this way and to construct +resistance units for each switch. Since the resistance units develop +considerable heat, they must be enclosed and protected. + + +_A Home-made Stove or Radiator_ + +While we are on the subject of resistance coils it might be well here +to describe how to make stoves for cooking, and radiators for heating +the house, at small expense. These stoves consist merely of +resistances which turn hot--a dull red--when the current is turned on. +Iron wire, German silver wire, or the various trade brands of +resistance wire, of which nichrome, calido, and manganin are samples, +can be used. In buying this wire, procure the table of resistance and +carrying capacity from the manufacturers. From this table you can make +your own radiators to keep the house warm in winter. Iron wire has the +disadvantage of oxidizing when heated to redness, so that it goes to +pieces after prolonged use. It is cheap, however, and much used for +resistance in electrical work. + +Let us say we wish to heat a bathroom, a room 6 x 8, and 8 feet +high--that is a room containing 384 cubic feet of air space. Allowing +2 watts for each cubic foot, we would require 768 watts of current, or +practically 7 amperes at 110 volts. What resistance would be required +to limit the current to this amount? Apply Ohm's Law, as before, and +we have R equals E divided by C, or R equals 110 divided by 7, which +is 15.7 ohms. Forty-two feet of No. 20 German silver wire would emit +this amount of heat and limit the current output to 7 amperes. In the +Far West, it is quite common, in the outlying district, to find +electric radiators made out of iron pipe covered with asbestos, on +which the requisite amount of iron wire is wound and made secure. This +pipe is mounted in a metal frame. Or the frame may consist of two +pipes containing heating elements; and a switch, in this case, is so +arranged that either one or two heating elements may be used at one +time, according to the weather. An ingenious mechanic can construct +such a radiator, experimenting with the aid of an ammeter to ascertain +the length of wire required for any given stove. + + +_Regulating Voltage at Switchboards_ + +The voltage of any given machine may be regulated, within wide limits, +by means of the field rheostat on the switchboard. + +A dynamo with a rated speed of 1,500 revolutions per minute, for 110 +volts, will actually attain this voltage at as low as 1,200 r.p.m. if +all the regulating resistance be cut out. You can test this fact with +your own machine by cutting out the resistance from the shunt field +entirely, and starting the machine slowly, increasing its speed +gradually, until the voltmeter needle registers 110 volts. Then +measure the speed. It will be far below the rated speed of your +machine. + +If, on the other hand, the speed of such a machine runs up to 2,500 or +over--that is, an excess of 67%--the voltage would rise +proportionally, unless extra resistance was cut in. By cutting in such +resistance--by the simple expedient of turning the rheostat handle on +the switchboard,--the field coils are so weakened that the voltage is +kept at the desired point in spite of the excessive speed of the +machine. Excessive speeds are to be avoided, as a rule, because of +mechanical strain. But within a wide range, the switchboard rheostat +can be used for voltage regulation. + +As it would be a source of continual annoyance to have to run to the +switchboard every time the load of the machine was varied greatly this +plan would not be practical for the isolated plant, unless the +rheostat could be installed,--with a voltmeter--in one's kitchen. +This could be done simply by running a small third wire from the +switchboard to the house. Then, when the lights became dim from +excessive load, a turn of the handle would bring them back to the +proper voltage; and when they flared up and burned too bright, a turn +of the handle in the opposite direction would remedy matters. By this +simple arrangement, any member of the family could attend to voltage +regulation with a minimum of bother. + + +_Automatic Devices_ + +There are several automatic devices for voltage regulation at the +switchboard on the market. These consist usually of vibrator magnets +or solenoids, in which the strength of the current, varying with +different speeds, reacts in such a way as to regulate field +resistance. Such voltage regulators can be had for $40 or less, and +are thoroughly reliable. + + * * * * * + +To sum up the discussion of governors and voltage regulators: If you +can allow a liberal proportion of water-power, and avoid crowding +your dynamo, the chances are you will not need a governor for the +ordinary reaction turbine wheel. Start your plant, and let it run for +a few days or a few weeks without a governor, or regulator. Then if +you find the operation is unsatisfactory, decide for yourself which of +the above systems is best adapted for your conditions. Economy as well +as convenience will affect your decision. The plant which is most +nearly automatic is the best; but by taking a little trouble and +giving extra attention, a great many dollars may be saved in extras. + + +_Starting the Dynamo_ + +You are now ready to put your plant in operation. Your dynamo has been +mounted on a wooden foundation, and belted to the countershaft, by +means of an endless belt. + +See that the oil cups are filled. Then throw off the main switch and +the field switch at the switchboard; open the water gate slowly, and +occasionally test the speed of the dynamo. When it comes up to rated +speed, say 1,500 per minute, let it run for a few minutes, to be sure +everything is all right. + +Having assured yourself that the mechanical details are all right, now +look at the voltmeter. It is probably indicating a few volts pressure, +from 4 to 8 or 10 perhaps. This pressure is due to the residual +magnetism in the field cores, as the field coils are not yet +connected. If by any chance, the needle does not register, or is now +back of 0, try changing about the connections or the voltmeter on the +back of the switchboard. + +Now snap on the field switch. Instantly the needle will begin to move +forward, though slowly; and it will stop. Turn the rheostat handle +gradually; as you advance it, the voltmeter needle will advance. +Finally you will come to a point where the needle will indicate 110 +volts. + +If you have designed your transmission line for a drop of 5 volts at +half-load, advance the rheostat handle still further, until the +needle points to 115 volts. Let the machine run this way for some +time. When assured all is right, throw on the main switch, and turn on +the light at the switchboard. Then go to the house and gradually turn +on lights. Come back and inspect the dynamo as the load increases. It +should not run hot, nor even very warm, up to full load. Its brushes +should not spark, though a little sparking will do no harm. + +Your plant is now ready to deliver current up to the capacity of its +fuses. See that it does not lack good lubricating oil, and do not let +its commutator get dirty. The commutator should assume a glossy +chocolate brown color. If it becomes dirty, or the brushes spark +badly, hold a piece of fine sandpaper against it. Never use emery +paper! If, after years of service, it becomes roughened by wear, have +it turned down in a lathe. Occasionally, every few weeks, say, take +the brushes out and clean them with a cloth. They will wear out in the +course of time and can be replaced for a few cents each. The bearings +may need replacing after several years' continuous use. + +Otherwise your electric plant will take care of itself. Keep it up to +speed, and keep it clean and well oiled. Never shut it down unless you +have to. In practice, dynamos run week after week, year after year, +without stopping. This one, so long as you keep it running true to +form, will deliver light, heat and power to you for nothing, which +your city cousin pays for at the rate of 10 cents a kilowatt-hour. + + + + +PART III + +GASOLINE ENGINES, WINDMILLS, ETC. THE STORAGE BATTERIES + + + + +CHAPTER X + +GASOLINE ENGINE PLANTS + + The standard voltage set--Two-cycle and four-cycle gasoline + engines--Horsepower, and fuel consumption--Efficiency of small + engines and generators--Cost of operating a one-kilowatt plant. + + +Electricity is of so much value in farm operations, as well as in the +farm house, that the farmer who is not fortunate enough to possess +water-power of his own, or to live in a community where a cooperative +hydro-electric plant may be established, should not deny himself its +many conveniences. In place of the water wheel to turn the dynamo, +there is the gasoline engine (or other forms of internal combustion +engine using oil, gas, or alcohol as fuel); in many districts where +steam engines are used for logging or other operations, electricity +may be generated as a by-product; and almost any windmill capable of +pumping water can be made to generate enough electricity for lighting +the farm house at small expense. + +The great advantage of water-power is that the expense of +maintenance--once the plant is installed--is practically nothing. This +advantage is offset in some measure by the fact that other forms of +power, gas, steam, or windmills, are already installed, in many +instances and that their judicious use in generating electricity does +not impair their usefulness for the other farm operations for which +they were originally purchased. In recent years gasoline engines have +come into general use on farms as a cheap dependable source of power +for all operations; and windmills date from the earliest times. They +may be installed and maintained cheaply, solely for generating +electricity, if desired. Steam engines, however, require so much care +and expert attention that their use for farm electric plants is not to +be advised, except under conditions where a small portion of their +power can be used to make electricity as a by-product. + +There are two types of gasoline engine electric plants suitable for +the farm, in general use: + +First: The Standard Voltage Set, in which the engine and dynamo are +mounted on one base, and the engine is kept running when current is +required for any purpose. These sets are usually of the 110-volt type, +and all standard appliances, such as irons, toasters, motors, etc., +may be used in connection with them. Since the electricity is drawn +directly from the dynamo itself, without a storage battery, it is +necessary that these engines be efficient and governed as to speed +within a five per cent variation from no load to full load. + +Second: Storage Battery Sets, in which the dynamo is run only a few +hours each week, and the electricity thus generated is "stored" by +chemical means, in storage batteries, for use when required. Since, in +this case, the current is drawn from the battery, instead of the +dynamo, when used for lighting or other purposes, it is not necessary +that a special type of engine be used to insure constant speed. + + +_The Standard Voltage Set_ + +In response to a general demand, the first type (the direct-connected +standard voltage set) has been developed to a high state of efficiency +recently, and is to be had in a great variety of sizes (ranging from +one-quarter kilowatt to 25 kilowatts and over) from many +manufacturers. + +The principle of the gasoline engine as motive power is so familiar to +the average farmer that it needs but a brief description here. +Gasoline or other fuel (oil, gas, or alcohol) is transformed into +vapor, mixed with air in correct proportions, and drawn into the +engine cylinder and there exploded by means of a properly-timed +electric spark. + +Internal combustion engines are of two general types--four-cycle and +two-cycle. The former is by far the more common. In a four-cycle +engine the piston must travel twice up and down in each cylinder, to +deliver one power stroke. This results in one power impulse in each +cylinder every two revolutions of the crank shaft. On its first down +stroke, the piston sucks in gas. On its first up stroke, it compresses +the gas. At the height of this stroke, the gas is exploded by means of +the electric spark and the piston is driven down, on its power stroke. +The fourth stroke is called the scavening stroke, and expels the +burned gas. This completes the cycle. + +A one-cylinder engine of the ordinary four-cycle type has one power +stroke for every two revolutions of the fly wheel. A two-cylinder +engine has one power stroke for one revolution of the fly wheel; and a +four-cylinder engine has two power strokes to each revolution. The +greater the number of cylinders, the more even the flow of power. In +automobiles six cylinders are common, and in the last year or two, +eight-cylinder engines began appearing on the market in large numbers. +A twelve-cylinder engine is the prospect for the immediate future. + +Since the dynamo that is to supply electric current direct to lamps +requires a steady flow of power, the single-cylinder gas or gasoline +engine of the four-cycle type is not satisfactory as a rule. The +lights will flicker with every other revolution of the fly wheel. This +would be of no importance if the current was being used to charge a +storage battery--and right here lies the reason why a cheaper engine +may be used in connection with a storage battery than when the dynamo +supplies the current direct for lighting. + +A two-cylinder engine is more even in its flow of power and a +four-cylinder engine still better. For this reason, standard voltage +generating sets without battery are usually of two or four cylinders +when of the four-cycle type. When a single-cylinder engine is used, it +should be of the two-cycle type. In the two-cycle engine, there is one +power stroke to each up-and-down journey of the piston. This effect is +produced by having inlet and exhaust ports in the crank case, so +arranged that, when the piston arrives at the bottom of the power +stroke, the waste gases are pushed out, and fresh gas drawn in before +the up stroke begins. + +For direct lighting, the engine must be governed so as not to vary +more than five per cent in speed between no load and full load. There +are many makes on the market which advertise a speed variation of +three per cent under normal loads. Governors are usually of the +centrifugal ball type, integral with the fly wheel, regulating the +amount of gas and air supplied to the cylinders in accordance with the +speed. Thus, if such an engine began to slow down because of increase +in load, the centrifugal balls would come closer together, and open +the throttle, thus supplying more gas and air and increasing the +speed. If the speed became excessive, due to sudden shutting off of +lights, the centrifugal balls would fly farther apart, and the +throttle would close until the speed was again adjusted to the load. + +These direct-connected standard voltage sets are as a rule fitted with +the 110-volt, direct current, compound type of dynamo, the duplicate +in every respect of the machine described in previous chapters for +water-power plants. They are practically automatic in operation and +will run for hours without attention, except as to oil and gasoline +supply. They may be installed in the woodshed or cellar without +annoyance due to noise or vibration. It is necessary to start them, of +course, when light or power is desired, and to stop them when no +current is being drawn. There have appeared several makes on the +market in which starting and stopping are automatic. Storage batteries +are used in connection with these latter plants for starting the +engine. When a light is turned on, or current is drawn for any +purpose, an automatic switch turns the dynamo into a motor, and it +starts the engine by means of the current stored in the battery. +Instantly the engine has come up to speed, the motor becomes a dynamo +again and begins to deliver current. When the last light is turned +off, the engine stops automatically. + +Since the installation of a direct-connected standard voltage plant of +this type is similar in every respect, except as to motive power, to +the hydro-electric plant, its cost, with this single exception, is the +same. The same lamps, wire, and devices are used. + +With gasoline power, the cost of the engine offsets the cost of the +water wheel. The engine is more expensive than the ordinary gasoline +engine; but even this item of cost is offset by the cost of labor and +materials used in installing a water wheel. + +The expense of maintenance is limited to gasoline and oil. +Depreciation enters in both cases; and though it may be more rapid +with a gasoline engine than a water wheel, that item will not be +considered here. The cost of lubricating oil is inconsiderable. It +will require, when operated at from one-half load to full load, +approximately one pint of gasoline to each horsepower hour. When +operated at less than half-load, its efficiency lowers. Thus, for a +quarter-load, an average engine of this type may require three pints +of gasoline for each horsepower hour. For this reason it is well, in +installing such a plant, to have it of such size that it will be +operating on at least three-fourths load under normal draft of +current. Norman H. Schneider, in his book "Low Voltage Electric +Lighting," gives the following table of proportions between the engine +and dynamo: + + Actual watts Actual Horsepower Nearest engine size + 150 .5 1/2 + 225 .7 3/4 + 300 .86 1 + 450 1.12 1-1/4 + 600 1.5 1-1/2 + 750 1.7 1-3/4 + 1000 2.3 2-1/2 + 2000 4.5 5 + 4000 9.0 10 + +This table is figured for an efficiency of only 40 per cent for the +smaller generators, and 60 per cent for the larger. In machines from 5 +to 25 kilowatts, the efficiency will run considerably higher. + +To determine the expense of operating a one-kilowatt gasoline +generator set of this type, as to gasoline consumption, we can assume +at full load that the gasoline engine is delivering 2-1/2 horsepower, +and consuming, let us say, 1-1/4 pint of gasoline for each horsepower +hour (to make allowance for lower efficiency in small engines). That +would be 3.125 pints of gasoline per hour. Allowing a ten per cent +loss of current in wiring, we have 900 watts of electricity to use, +for this expenditure of gasoline. This would light 900 / 25 = 36 lamps +of 25 watts each, a liberal allowance for house and barn, and +permitting the use of small cooking devices and other conveniences +when part of the lights were not in use. With gasoline selling at 12 +cents a gallon, the use of this plant for an hour at full capacity +would cost $0.047. Your city cousin pays 9 cents for the same current +on a basis of 10 cents per kilowatt-hour; and in smaller towns where +the rate is 15 cents, he would pay 13-1/2 cents. + +Running this plant at only half-load--that is, using only 18 lights, +or their equivalent--would reduce the price to about 3 cents an +hour--since the efficiency decreases with smaller load. It is +customary to figure an average of 3-1/2 hours a day throughout the +year, for all lights. On this basis the cost of gasoline for this +one-kilowatt plant would be 16-1/2 cents a day for full load, and +approximately 10-1/2 cents a day for half-load. This is extremely +favorable, as compared with the cost of electric current in our cities +and towns, at the commercial rate, especially when one considers that +light and power are to be had at any place or at any time on the farm +simply by starting the engine. A smaller plant, operating at less cost +for fuel, would furnish ample light for most farms; but it is well to +remember in this connection plants smaller than one kilowatt are +practical for light only, since electric irons, toasters, etc., draw +from 400 to 660 watts each. Obviously a plant of 300 watts capacity +would not permit the use of these instruments, although it would +furnish 10 or 12 lamps of 25 watts each. + + + + +CHAPTER XI + +THE STORAGE BATTERY + + What a storage battery does--The lead battery and the Edison + battery--Economy of tungsten lamps for storage batteries--The + low-voltage battery for electric light--How to figure the capacity + of a battery--Table of light requirements for a farm + house--Watt-hours and lamp-hours--The cost of storage battery + current--How to charge a storage battery--Care of storage + batteries. + + +For the man who has a small supply of water to run a water wheel a few +hours at a time, or who wishes to store electricity while he is doing +routine jobs with a gasoline engine or other source of power, the +storage battery solves the problem. The storage battery may be likened +to a tank of water which is drawn on when water is needed, and which +must be re-filled when empty. A storage battery, or accumulator is a +device in which a chemical action is set up when an electric current +is passed through it. This is called _charging_. When such a battery +is charged, it has the property of giving off an electric current by +means of a reversed chemical action when a circuit is provided, +through a lamp or other connection. This reversed action is called +_discharging_. Such a battery will discharge nearly as much current as +is required originally to bring about the first chemical action. + +There are two common types of storage battery--the lead accumulator, +made up of lead plates (alternately positive and negative); and the +two-metal accumulator, of which the Edison battery is a +representative, made up of alternate plates of iron and nickel. In the +lead accumulator, the "positive" plate may be recognized by its brown +color when charging, while the "negative" plate is usually light gray, +or leaden in color. The action of the charging current is to form +oxides of lead in the plates; the action of the discharging current is +to reduce the oxides to metallic lead again. This process can be +repeated over and over again during the life of the battery. + +Because of the cost of the batteries themselves, it is possible (from +the viewpoint of the farmer and the size of his pocketbook) to store +only a relatively small amount of electric current. For this reason, +the storage battery was little used for private plants, where expense +is a considerable item, up to a few years ago. Carbon lamps require +from 3-1/2 to 4 watts for each candlepower of light they give out; and +a lead battery capable of storing enough electricity to supply the +average farm house with light by means of carbon lamps for three or +four days at a time without recharging, proved too costly for private +use. + + +_The Tungsten Lamp_ + +With the advent of the new tungsten lamp, however, reducing the +current requirements for light by two-thirds, the storage battery +immediately came into its own, and is now of general use. + +Since incandescent lamps were first invented scientists have been +trying to find some metal of high fusion to use in place of the carbon +filament of the ordinary lamp. The higher the fusing point of this +filament of wire, the more economical would be the light. Edison +sought, thirty years ago, for just the qualities now found in tungsten +metal. Tungsten metal was first used for incandescent lamps in the +form of a paste, squirted into the shape of a thread. This proved too +fragile. Later investigators devised means of drawing tungsten into +wire; and it is tungsten wire that is now used so generally in +lighting. A tungsten lamp has an average efficiency of 1-1/4 watts per +candlepower, compared with 3-1/2 to 4 watts of the old-style carbon +lamp. In larger sizes the efficiency is as low as .9 watt per +candlepower; and only recently it has been found that if inert +nitrogen gas is used in the glass bulb, instead of using a high vacuum +as is the general practice, the efficiency of the lamp becomes still +higher, approaching .5 watt for each candlepower in large lamps. This +new nitrogen lamp is not yet being manufactured in small domestic +sizes, though it will undoubtedly be put on the market in those sizes +in the near future. + +[Illustration: The Fairbanks Morse oil engine storage battery set] + +The tungsten lamp, requiring only one-third as much electric current +as the carbon lamp, for the same amount of light, reduces the size +(and the cost) of the storage battery in the same degree, thus +bringing the storage battery within the means of the farmer. Some idea +of the power that may be put into a small storage battery is to be had +from the fact that a storage battery of only 6 volts pressure, such as +is used in self-starters on automobiles, will turn a motor and crank a +heavy six-cylinder engine; or it will run the automobile, without +gasoline, for a mile or more with its own accumulated store of +electric current. + + +_The Low Voltage Battery_ + +The 30-volt storage battery has become standard for small lighting +plants, since the introduction of the tungsten lamp. Although the +voltage of each separate cell of this battery registers 2.5 volts when +fully charged, it falls to approximately 2 volts per cell immediately +discharging begins. For this reason, it is customary to figure the +working pressure of each cell at 2 volts. This means that a 30-volt +battery should consist of at least 15 cells. Since, however, the +voltage falls below 2 for each cell, as discharging proceeds, it is +usual to include one additional cell for regulating purposes. Thus, +the ordinary 30-volt storage battery consists of 16 cells, the last +cell in the line remaining idle until the lamps begin to dim, when it +is switched in by means of a simple arrangement of connections. This +maintains a uniform pressure of 30 volts from the beginning to the end +of the charge, at the lamp socket. + +We saw in earlier chapters that the 110-volt current is the most +satisfactory, under all conditions, where the current is to be used +for heating and small power, as well as light. But a storage battery +of 110 volts would require at least 55 cells, which would make it too +expensive for ordinary farm use. As a 30-volt current is just as +satisfactory for electric light, this type has become established, in +connection with the battery, and it is used for electric lighting +only, as a general rule. + +Batteries are rated first, as to voltage; second, as to their capacity +in ampere hours--that is, the number of amperes that may be drawn from +them in a given number of hours. Thus, a battery rated at 60 ampere +hours would give 60 amperes, at 30 volts pressure, for one hour; 30 +amperes for 2 hours; 15 amperes for 4 hours; 7-1/2 amperes for 8 +hours; 3-3/4 amperes for 16 hours; etc., etc. In practice, a battery +should not be discharged faster than its 8-hour rate. Thus, a +60-ampere hour battery should not be drawn on at a greater rate than +7-1/2 amperes per hour. + +This 8-hour rate also determines the rate at which a battery should +be re-charged, once it is exhausted. Thus, this battery should be +charged at the rate of 7-1/2 amperes for 8 hours, with another hour +added to make up for losses that are bound to occur. A battery of +120-ampere hour capacity should be charged for 8 or 9 hours at the +rate of 120 / 8, or 15 amperes, etc. + +To determine the size of battery necessary for any particular +instance, it is necessary first to decide on the number of lamps +required, and their capacity. Thirty-volt lamps are to be had in the +market in sizes of 10, 15 and 20 watts; they yield respectively 8, 12, +and 16 candlepower each. Of these the 20-watt lamp is the most +satisfactory for the living rooms; lamps of 10 or 15 watts may be used +for the halls, the bathroom and the bedrooms. At 30 volts pressure +these lamps would require a current of the following density in +amperes: + + Candle + Power 30-volt lamp Amperes + 8 10 watts 0.33 + 12 15 watts 0.50 + 16 20 watts 0.67 + +Let us assume, as an example, that Farmer Brown will use 20-watt +lamps in his kitchen, dining room, and sitting room; and 10-watt lamps +in the halls, bathroom, and bedrooms. His requirements may be figured +either in lamp hours or in watt-hours. Since he is using two sizes of +lamps, it will be simpler to figure his requirements in watt-hours. +Thus: + + Number Size of Hours Watt- + Room of lamps lamps burned hours + + Kitchen 1 20 4 80 + Dining room 2 20 2 80 + Sitting room 3 20 4 240 + (3) Bedrooms 1 (each) 10 1 30 + Bathroom 1 10 2 20 + (2) Halls 1 (each) 10 4 80 + Pantry 1 10 1 10 + Cellar 1 10 1 10 + ---- + Total 550 + +Since amperes equal watts divided by volts, the number of ampere hours +required in this case each night would be 550 / 30 = 18.3 ampere +hours; or approximately 4-1/2 amperes per hour for 4 hours. + +Say it is convenient to charge this battery every fourth day. This +would require a battery of 4 x 18.3 ampere hours, or 73.2 ampere +hours. The nearest size on the market is the 80-ampere hour battery, +which would be the one to use for this installation. + +To charge this battery would require a dynamo capable of delivering 10 +amperes of current for 9 hours. The generator should be of 45 volts +pressure (allowing 2-1/2 volts in the generator for each 2 volts of +battery) and the capacity of the generator would therefore be 450 +watts. This would require a 1-1/4 horsepower gasoline engine. At 1-1/4 +pints of gasoline for each horsepower, nine hours work of this engine +would consume 14 pints of gasoline--or say 16 pints, or two gallons. +At 12 cents a gallon for gasoline, lighting your house with this +battery would cost 24 cents for four days, or 6 cents a day. Your city +cousin, using commercial current, would pay 5-1/2 cents a day for the +same amount of current at 10 cents a kilowatt-hour; or 8-1/4 cents at +a 15-cent rate. If the battery is charged by the farm gasoline engine +at the same time it is doing its other work, the cost would be still +less, as the extra gasoline required would be small. + +This figure does not take into account depreciation of battery and +engine. The average farmer is too apt to overlook this factor in +figuring the cost of machinery of all kinds, and for that reason is +unprepared when the time comes to replace worn-out machinery. The +dynamo and switchboard should last a lifetime with ordinary care, so +there is no depreciation charge against them. The storage battery, a +30-volt, 80-ampere hour installation, should not cost in excess of +$100; and, if it is necessary to buy a gasoline engine, a 1-1/4 +horsepower engine can be had for $50 or less according to the type. +Storage batteries of the lead type are sold under a two-years' +guarantee--which does not mean that their life is limited to that +length of time. With good care they may last as long as 10 years; with +poor care it may be necessary to throw them away at the end of a year. +The engine should be serviceable for at least 10 years, with ordinary +replacements; and the storage battery may last from 6 to 10 years, +with occasional renewal of parts. If it were necessary to duplicate +both at the end of ten years, this would make a carrying charge of +$1.25 a month for depreciation, which must be added to the cost of +light. + + +_Figuring by Lamp Hours_ + +If all the lamps are to be of the same size--either ten, fifteen, or +twenty watts, the light requirements of a farm house can be figured +readily by lamp hours. In that event, the foregoing table would read +as follows: + + Lamp hours + Kitchen, 1 lamp, 4 hours 4 + Sitting room, 3 lamps, 4 hours each 12 + Dining room, 2 lamps, 2 hours each 4 + Bedrooms, 3 lamps, 1 hour each 3 + Halls, 2 lamps, 4 hours each 8 + Bathroom, 1 lamp, 2 hours 2 + Pantry and cellar, 2 lamps, 1 hour each 2 + +To determine the ampere hours from this table, multiply the total +number of lamp hours by the current in amperes required for each lamp. +As 10, 15, and 20-watt tungsten lamps require .33, .50 and .67 +amperes, respectively at 30 volts pressure, the above requirements in +ampere hours would be 12, 17-1/2, or 24 ampere hours, according to the +size of lamp chosen. This gives the average current consumption for +one night. If it is desired to charge the battery twice a week on the +average, multiply the number of lamp hours by 4, to get the size of +battery required. + +The foregoing illustration is not intended to indicate average light +requirements for farms, but is given merely to show how a farmer may +figure his own requirements. In some instances, it will be necessary +to install a battery of 120 or more ampere hours, whereas a battery of +40 or 60 ampere hours would be quite serviceable in other instances. +It all depends on how much light you wish to use and are willing to +pay for, because with a storage battery the cost of electric light is +directly in proportion to the number of lights used. + +As a general rule, a larger generator and engine are required for a +larger battery--although it is possible to charge a large battery +with a small generator and engine by taking more time for the +operation. + + +_How to Charge a Storage Battery_ + +Direct current only can be used for charging storage batteries. In the +rare instance of alternating current only being available, it must be +converted into direct current by any one of the many mechanical, +chemical, or electrical devices on the market--that is, the +alternating current must be straightened out, to flow always in one +direction. + +A shunt-wound dynamo must be used; else, when the voltage of the +battery rises too high, it may "back up" and turn the dynamo as a +motor, causing considerable damage. If a compound dynamo is already +installed, or if it is desired to use such a machine for charging +storage batteries, it can be done simply by disconnecting the series +windings on the field coils, thus turning the machine into a shunt +dynamo. + +The voltage of the dynamo should be approximately 50 per cent above +the working pressure of the battery. For this reason 45-volt machines +are usually used for 30 or 32-volt batteries. Higher voltages may be +used, if convenient. Thus a 110-volt dynamo may be used to charge a +single 2-volt cell if necessary, although it is not advisable. + + +_Direction of Current_ + +Electricity flows from the positive to the negative terminal. A +charging current must be so connected that the negative wire of the +dynamo is always connected to the negative terminal of the battery, +and the positive wire to the positive terminal. As the polarity is +always marked on the battery, there is little danger of making a +mistake in this particular. + +When the storage battery is charged, and one begins to use its +accumulation of energy, the current comes out in the opposite +direction from which it entered in charging. In this respect, a +storage battery is like a clock spring, which is wound up in one +direction, and unwinds itself in the other. With all storage battery +outfits, an ammeter (or current measure) is supplied with zero at the +center. When the battery is being charged, the indicating needle +points in one direction in proportion to the strength of the current +flowing in; and when the battery is being discharged, the needle +points in the opposite direction, in proportion to the strength of the +current flowing out. + +Sometimes one is at loss, in setting about to connect a battery and +generator, to know which is the positive and which the negative wire +of the generator. A very simple test is as follows: + +Start the generator and bring it up to speed. Connect some form of +resistance in "series" with the mains. A lamp in an ordinary lamp +socket will do very well for this resistance. Dip the two ends of the +wire (one coming from the generator, the other through the lamp) into +a cup of water, in which a pinch of salt is dissolved. Bring them +almost together and hold them there. Almost instantly, one wire will +begin to turn bright, and give off bubbles. The wire which turns +bright and gives off bubbles is the _negative_ wire. The other is the +positive. + +[Illustration: A rough-and-ready farm electric plant, supplying two +farms with light, heat and power; and a Ward Leonard-type +circuit-breaker for charging storage batteries] + + +_Care of Battery_ + +Since specific directions are furnished with all storage batteries, it +is not necessary to go into the details of their care here. Storage +battery plants are usually shipped with all connections made, or +plainly indicated. All that is necessary is to fill the batteries with +the acid solution, according to directions, and start the engine. If +the engine is fitted with a governor, and the switchboard is of the +automatic type, all the care necessary in charging is to start the +engine. In fact, many makes utilize the dynamo as a "self-starter" for +the engine, so that all that is necessary to start charging is to +throw a switch which starts the engine. When the battery is fully +charged, the engine is stopped automatically. + +The "electrolyte" or solution in which the plates of the lead battery +are immersed, is sulphuric acid, diluted with water in the proportion +of one part of acid to five of water, by volume. + +The specific gravity of ordinary commercial sulphuric acid is 1.835. +Since its strength is apt to vary, however, it is best to mix the +electrolyte with the aid of the hydrometer furnished with the battery. +The hydrometer is a sealed glass tube, with a graduated scale somewhat +resembling a thermometer. The height at which it floats in any given +solution depends on the density of the solution. It should indicate +approximately 1.15 for a storage battery electrolyte before charging. +It should not be over 1.15--or 1,150 if your hydrometer reads in +thousandths. + +Only pure water should be used. Distilled water is the best, but fresh +clean rain water is permissible. Never under any circumstances use +hydrant water, as it contains impurities which will injure the +battery, probably put it out of commission before its first charge. + +_Pour the acid into the water._ Never under any circumstances pour the +water into the acid, else an explosion may occur from the heat +developed. Mix the electrolyte in a stone crock, or glass container, +stirring with a glass rod, and testing from time to time with a +hydrometer. Let it stand until cool and then pour it into the battery +jars, filling them to 1/2 inch above the top of the plates. + +Then begin charging. The first charge will probably take a longer time +than subsequent charges. If the installation is of the automatic type, +all that is necessary is to start the engine. If it is not of the +automatic type, proceed as follows: + +First be sure all connections are right. Then start the engine and +bring the dynamo up to its rated speed. Adjust the voltage to the +pressure specified. Then throw the switch connecting generator to +battery. Watch the ammeter. It should register in amperes, one-eighth +of the ampere-hour capacity of the battery, as already explained. If +it registers too high, reduce the voltage of the generator slightly, +by means of the field rheostat connected to the generator. This will +also reduce the amperes flowing. If too low, raise the voltage until +the amperes register correctly. Continue the charging operation until +the cells begin to give off gas freely; or until the specific gravity +of the electrolyte, measured by the hydrometer, stands at 1.24. Your +battery is now fully charged. Throw the switch over to the service +line, and your accumulator is ready to furnish light if you turn on +your lamps. + +Occasionally add distilled water to the cells, to make up for +evaporation. It is seldom necessary to add acid, as this does not +evaporate. If the battery is kept fully charged, it will not freeze +even when the thermometer is well below zero. + +A storage battery should be installed as near the house as +possible--in the house, if possible. Since its current capacity is +small, transmission losses must be reduced to a minimum. + +In wiring the house for storage battery service, the same rules apply +as with standard voltage. Not more than 6 amperes should be used on +any single branch circuit. With low voltage batteries (from 12 volts +to 32 volts) it is well to use No. 10 or No. 12 B. & S. gauge +rubber-covered wire, instead of the usual No. 14 used with standard +voltage. The extra expense will be only a few cents for each circuit, +and precious volts will be saved in distribution of the current. + + + + +CHAPTER XII + +BATTERY CHARGING DEVICES + + The automatic plant most desirable--How an automobile lighting and + starting system works--How the same results can be achieved in + house lighting, by means of automatic devices--Plants without + automatic regulation--Care necessary--The use of heating devices on + storage battery current--Portable batteries--An electricity + "route"--Automobile power for lighting a few lamps. + + +The water-power electric plants described in preceding chapters are +practically automatic in operation. This is very desirable, as such +plants require the minimum of care. It is possible to attain this same +end with a storage battery plant. + +Automatic maintenance approaches a high degree of perfection in the +electric starting and lighting device on a modern automobile. In this +case, a small dynamo geared to the main shaft is running whenever the +engine is running. It is always ready to "pump" electricity into the +storage battery when needed. An electric magnet, wound in a peculiar +manner, automatically cuts off the charging current from the dynamo, +when the battery is "full;" and the same magnet, or "regulator," +permits the current to flow into the battery when needed. The +principle is the same as in the familiar plumbing trap, which +constantly maintains a given level of water in a tank, no matter how +much water may be drawn from the tank. The result, in the case of the +automobile battery, is that the battery is always kept fully charged; +for no sooner does the "level" of electricity begin to drop (when used +for starting or lighting) than the generator begins to charge. This is +very desirable in more ways than one. In the first place, the energy +of the battery is always the same; and in the second place, the mere +fact that the battery is always kept fully charged gives it a long +life. + +The same result can be achieved in storage battery plants for house +lighting, where the source of power is a gasoline or other engine +engaged normally in other work. Then your electric current becomes +merely a by-product of some other operation. + +Take a typical instance where such a plant would be feasible: Farmer +Brown has a five horsepower gasoline engine--an ordinary farm engine +for which he paid probably $75 or $100. Electric light furnished +direct from such an engine would be intolerable because of its +constant flickering. This five horsepower engine is installed in the +milk room of the dairy, and is belted to a countershaft. This +countershaft is belted to the vacuum pump for the milking machine, and +to the separator, and to a water pump, any one of which may be thrown +into service by means of a tight-and-loose pulley. This countershaft +is also belted to a small dynamo, which runs whenever the engine is +running. The milking machine, the separator, and the water pump +require that the gasoline engine be run on the average three hours +each day. + +The dynamo is connected by wires to the house storage battery through +a properly designed switchboard. The "brains" of this switchboard is +a little automatic device (called a regulator or a circuit breaker), +which opens and shuts according to the amount of current stored in the +battery and the strength of the current from the generator. When the +battery is "full," this regulator is "open" and permits no current to +flow. Then the dynamo is running idle, and the amount of power it +absorbs from the gasoline engine is negligible. When the "level" of +electricity in the battery falls, due to drawing current for light, +the regulator is "shut," that is, the dynamo and battery are +connected, and current flows into the battery. + +These automatic instruments go still farther in their brainy work. +They do not permit the dynamo to charge the battery when the voltage +falls below a fixed point, due to the engine slowing down; neither do +they permit the dynamo current to flow when the voltage gets too high +due to sudden speeding up of the engine. + +Necessarily, an instrument which will take care of a battery in this +way, is intricate in construction. That is not an argument against it +however. A watch is intricate, but so long as we continue to wind it +at stated intervals, it keeps time. So with this storage battery +plant: so long as Farmer Brown starts his engine to do his farm chores +every day, his by-product of electricity is stored automatically. + +Such installations are not expensive. A storage battery capable of +lighting 8 tungsten lamps, of 16 candlepower each, continuously for 8 +hours (or fewer lamps for a longer time); a switchboard containing all +the required regulating instruments; and a dynamo of suitable size, +can be had for from $250 to $300. All that is necessary to put such a +plant in operation, is to belt the dynamo to the gasoline engine so +that it will run at proper speed; and to connect the wires from dynamo +to switchboard, and thence to the house service. The dynamo required +for the above plant delivers 10 amperes at 45 volts pressure, or 10 x +45 = 450 watts. A gasoline, gas, or oil engine, or a windmill of +1-1/2 horsepower furnishes all the power needed. If the farmer uses +his engine daily, or every other day, for other purposes, the cost of +power will be practically negligible. With this system electric lights +are available at any time day or night; and when the gasoline engine +is in service daily for routine farm chores, the battery will never +run low. + +This system is especially desirable where one uses a windmill for +power. The speed of the windmill is constantly fluctuating, so much so +in fact that it could not be used for electric light without a storage +battery. But when equipped with a regulator on the switchboard which +permits the current to flow only when the battery needs it, and then +only when the speed of the windmill is correct, the problem of turning +wind power into electric light is solved. + + * * * * * + +If the farmer does not desire to go to the additional expense of +automatic regulation, there are cheaper plants, requiring attention +for charging. These plants are identical with those described above, +except they have no regulators. With these plants, when the battery +runs low (as is indicated by dimming of the lights) it is necessary to +start the engine, bring it up to speed, adjust the dynamo voltage to +the proper pressure, and throw a switch to charge the battery. For +such plants it is customary to run the engine to charge the battery +twice a week. It is necessary to run the engine from 8 to 10 hours to +fully charge the discharged battery. When the battery approaches full +charge, the fact is evidenced by so-called "gassing" or giving off of +bubbles. Another way to determine if the battery is fully charged is +by means of the voltmeter, as the volts slowly rise to the proper +point during the process of charging. A third way, and probably the +most reliable is by the use of the hydrometer. The voltage of each +cell when fully charged should be 2.5; it should never be discharged +below 1.75 volts. Many storage battery electric light plants on the +market are provided with a simple and inexpensive circuit breaker, +which automatically cuts off the current and stops the engine when the +battery is charged. The current is then thrown from the dynamo to the +house service by an automatic switch. If such a circuit breaker is not +included, it is necessary to throw the switch by hand when charging is +begun or ended. + +Since the principal item of first cost, as well as depreciation, in a +storage battery electric light plant is the storage battery itself, +the smallest battery commensurate with needs is selected. Since the +amount of current stored by these batteries is relatively small, +electric irons and heating devices such as may be used freely on a +direct-connected plant without a battery, are rather expensive +luxuries. For instance, an electric iron drawing 400 watts an hour +while in use, requires as much energy as 20 tungsten lamps of 16 +candlepower each burning for the same length of time. Its rate of +current consumption would be over 13 amperes, at 30 volts; which would +require a larger battery than needed for light in the average farm +home. + +The use to which electricity from a storage battery is put, however, +is wholly a matter of expense involved; and if one is willing to pay +for these rather expensive luxuries, there is no reason why he should +not have them. Heating, in any form, by electricity, requires a large +amount of current proportionally. As a matter of fact, there is less +heat to be had in thermal units from a horsepower-hour of electricity +than from three ounces of coal. When one is generating current from +water-power, or even direct from gasoline or oil, this is not an +argument against electric heating devices. But it becomes a very +serious consideration when one is installing a storage battery as the +source of current, because of the high initial cost, and depreciation +of such a battery. + +Farmers who limit the use of their storage battery plants to lighting +will get the best service. + + +_Portable Batteries_ + +Abroad it is becoming quite common for power companies to deliver +storage batteries fully charged, and call for them when discharged. +Without a stretch of the imagination, we can imagine an ingenious +farmer possessing a water-power electric plant building up a thriving +business among his less fortunate neighbors, with an "electricity" +route. It could be made quite as paying as a milk route. + +[Illustration: Connections for charging storage batteries on 110-volt +mains] + +Many communities have water or steam power at a distance too great to +transmit 110-volt current by wire economically; and because of lack of +expert supervision, they do not care to risk using current at a +pressure of 500 volts or higher, because of its danger to human life. + +In such a case it would be quite feasible for families to wire their +houses, and carry their batteries to the generating plant two or +three times a week to be charged. There are a number of portable +batteries on the market suitable for such service, at voltages ranging +from 6 to 32 volts. The best results would be obtained by having two +batteries, leaving one to be charged while the other was in use; and +if the generating station was located at the creamery or feed mill, +where the farmer calls regularly, the trouble would be reduced to a +minimum. + +Such a battery would necessarily be small, and of the sealed type, +similar to those used in automobiles. It could be used merely for +reading lamps--or it could be used for general lighting, according to +the expense the farmer is willing to incur for batteries. + +An ordinary storage battery used in automobile ignition and lighting +systems is of the 6-volt, 60-ampere type, called in trade a "6-60." +Lamps can be had for these batteries ranging in sizes from 2 +candlepower to 25 candlepower. A lamp of 15 candlepower, drawing 2-1/2 +amperes, is used for automobile headlights, and, as any one knows +after an experience of meeting a headlight on a dark road, they give a +great deal of light. A "6-60" battery keeps one of these lamps running +for 24 hours, or two lamps running 12 hours. A minimum of wiring would +be required to install such a battery for the reading lights in the +sitting room, and for a hanging light in the dining room. The +customary gates for charging these batteries in a large city is 10 +cents; but in a country plant it could be made less. + +To charge such a battery on a 110-volt direct current, it is necessary +to install some means of limiting the amount of current, or in other +words, the charging rate. This charging rate, for 8 hours should be, +as we have seen, one-eighth of the ampere-hour capacity of the +battery. Thus a "6-60" battery would require a 7-1/2 ampere current. + +Connecting two such batteries in "series" (that is, the negative pole +of one battery to the positive pole of the second) would make a +12-volt battery. Ten or twelve such batteries could be connected in +"series," and a 110-volt direct current generator would charge them in +8 hours at a 7-1/2 ampere rate. + +The diagram on page 259 shows the connections for charging on a +110-volt circuit. + +An ordinary 16-candlepower carbon lamp is of 220 ohms resistance, and +(by Ohm's Law, C equals E divided by R) permits 1/2 ampere of current +to flow. By connecting 15 such lamps across the mains, in parallel, +the required 7-1/2 amperes of current would be flowing from the +generator through the lamps, and back again. Connect the battery in +"series" at any point on either of the two mains, between the lamps +and the generator, being careful to connect the positive end to the +positive pole of the battery, and _vice versa_. + +Lamps are the cheapest form of resistance; but in case they are not +available, any other form of resistance can be used. Iron wire wound +in spirals can be used, or any of the many makes of special resistance +wire on the market. First it is necessary to determine the amount of +resistance required. + +We have just seen that the charging rate of a 60-ampere hour battery +is 7-1/2 amperes. Applying Ohm's Law here, we find that ohms +resistance equals volts divided by amperes, or R = 110/7.5 = 14.67 +ohms. With a 220-volt current, the ohms resistance required in series +with the storage battery of this size would be 29.33 ohms. + + +_Automobile Power for Lighting_ + +There are many ingenious ways by which an automobile may be utilized +to furnish electric light for the home. The simplest is to run wires +direct from the storage battery of the self-starting system, to the +house or barn, in such a way that the current may be used for reading +lamps in the sitting room. By a judicious use of the current in this +way, the normal operation of the automobile in the daytime will keep +the battery charged for use of the night lamps, and if care is used, +such a plan should not affect the life of the battery. Care should be +used also, in this regard, not to discharge the battery too low to +prevent its utilizing its function of starting the car when it was +desired to use the car. However, if the battery were discharged below +its starting capacity, by any peradventure, the car could be started +by the old-fashioned cranking method. + +Using an automobile lighting system for house lighting implies that +the car be stored in a garage near the house or barn; as this battery +is too low in voltage to permit transmitting the current any distance. +One hundred feet, with liberal sized transmission wires is probably +the limit. + +That such a system is feasible is amply proved by an occurrence +recently reported in the daily papers. A doctor summoned to a remote +farm house found that an immediate operation was necessary to save the +patient's life. There was no light available, except a small kerosene +lamp which was worse than nothing. The surgeon took a headlight off +his car, strung a pair of wires through a window, and instantly had at +his command a light of the necessary intensity. + +Another manner in which an automobile engine may be used for house +lighting is to let it serve as the charging power of a separate +storage battery. The engine can be belted to the generator, in such a +case, by means of the fly wheel. Or a form of friction drive can be +devised, by means of which the rear wheels (jacked up off the floor) +may supply the necessary motive power. In such a case it would be +necessary to make allowance for the differential in the rear axle, so +that the power developed by the engine would be delivered to the +friction drive. + + + + +The following pages contain advertisements of Macmillan books by the +same author or on related subjects. + + +WATER POWER ENGINEERS + +DESIGNERS AND MANUFACTURERS + +HUNT SUPERIOR QUALITY + +Complete equipments for developing water powers including:--Water +Wheels, Flumes, Governors, Supply Pipes, Gates, Hoists, Valves, +Screens, Gears, Pulleys, Clutches, Bearings, Shafting, etc. + +Three types of water power developing wheels, ranged to meet every +condition. + +[Illustration] + + Div. No. 1--Turbine Water Wheels for large powers and large + quantities of water. + + Div. No. 2--Rim Leverage Wheels for small powers and very limited + quantities of water. + + Div. No. 3--Small Water Motors for minimum water supplies under + high heads. + +Send for special catalogues and Water Power Blanks to fill in for +estimates on suitable type of Water Wheel for developing your water +power to best advantage. + + RODNEY HUNT MACHINE COMPANY + 60 MILL STREET + ORANGE, MASSACHUSETTS, U.S.A. + + +THE FARMER OF TOMORROW + +_Cloth, 12mo, $1.50_ + + "A crisp, entertaining, and instructive discussion of the + conditions which have brought about the present agricultural + problem in America."--_Countryside Magazine._ + + "The book is interestingly written and full of many vital + discussions."--_Annals of the American Academy of Political and + Social Science._ + + "A popular consideration of the fundamental factors affecting the + business of farming."--_Pacific Rural Press._ + + "The growing, popular question of farming analyzed from all angles, + with many helpful suggestions."--_Leslie's Weekly._ + + "Any person of intelligence, alive to the present and future + welfare of his country will find 'The Farmer of Tomorrow,' a book + of absorbing character."--_Times-Star._ + + + THE MACMILLAN COMPANY + Publishers + 64-66 Fifth Avenue + New York + + +Cooperation in Agriculture + +By G. HAROLD POWELL + +_Cloth, 12mo, $1.50_ + + "The author has a broad outlook and never fails to suggest that the + economic advantages of cooperation may frequently be quite + subordinate to the general social and community interests which are + fostered through a common undertaking. He writes with the genuine + interest of a man having experience and faith in that of which he + speaks."--_Political Science Quarterly._ + + "A volume which explains in a lucid way the features of the + existing system and the measures taken by farmers to protect their + interests."--_Journal of the Royal Statistical Society._ + + "Mr. Powell has not attempted to cover the entire field of + agricultural cooperation, but has confined himself to its more + important phases. His work shows a grasp of the issues involved and + a ripeness of conclusion that comes only from actual contact with + the practical side of cooperation."--_American Economic Review._ + + "The book is decidedly worth while."--_Farm Life and Agriculture._ + + THE MACMILLAN COMPANY + Publishers + 64-66 Fifth Avenue + New York + + +RURAL SCIENCE SERIES + +Edited by L. H. BAILEY + +_Each volume illustrated. Cloth, 12mo._ + +A series of practical books for farmers and gardeners, sold as a set +or separately. Each one is the work of a competent specialist, and is +suitable for consultation alike by the amateur or professional tiller +of the soil, the scientist or the student. Illustrations of marked +beauty are freely used, and the books are clearly printed and well +bound. + +ON SELECTION OF LAND, ETC. + + Isaac P. Roberts' The Farmstead $1 50 + T. F. Hunt's How to Choose a Farm 1 75 + E. S. Cheyney and J. P. Wentling's The Farm Woodlot 1 50 + Glenn W. Herrick's Insects Injurious to the Household 1 75 + +ON TILLAGE, ETC. + + F. H. King's The Soil 1 50 + Isaac P. Roberts' The Fertility of the Land 1 50 + F. H. King's Irrigation and Drainage 1 50 + Edward B. Voorhees' Fertilizers 1 25 + Edward B. Voorhees' Forage Crops 1 50 + J. A. Widtsoe's Dry Farming 1 50 + L. H. Bailey's Principles of Agriculture 1 25 + S. M. Tracy's Forage Crops for the South 1 50 + +ON PLANT DISEASES, ETC. + + E. C. Lodeman's The Spraying of Plants 1 25 + +ON GARDEN-MAKING + + L. H. Bailey's Garden-Making 1 50 + L. H. Bailey's Vegetable-Gardening 1 50 + L. H. Bailey's Forcing Book 1 25 + L. H. Bailey's Plant Breeding 2 00 + +ON FRUIT-GROWING, ETC. + + L. H. Bailey's Nursery Book 1 50 + L. H. Bailey's Fruit-Growing (New Edition) 1 75 + L. H. Bailey's The Pruning Book 1 50 + F. W. Card's Bush Fruits 1 50 + W. Paddock & O. B. Whipple's Fruit-Growing in Arid Regions 1 50 + J. E. Coit's Citrus Fruits _Prepar_ + +ON THE CARE OF LIVE-STOCK + + Nelson S. Mayo's The Diseases of Animals 1 50 + W. H. Jordan's The Feeding of Animals 1 50 + I. P. Roberts' The Horse 1 25 + M. W. Harper's Breaking and Training of Horses 1 75 + George C. Watson's Farm Poultry. New edition 1 50 + John A. Craig's Sheep Farming 1 50 + +ON DAIRY WORK, FARM CHEMISTRY, ETC. + + Henry H. Wing's Milk and Its Products. New edition 1 50 + J. G. Lipman's Bacteria and Country Life 1 50 + +ON ECONOMICS AND ORGANIZATION + + William A. McKeever's Farm Boys and Girls 1 50 + I. P. Roberts' The Farmer's Business Handbook 1 25 + George T. Fairchild's Rural Wealth and Welfare 1 25 + H. N. Ogden's Rural Hygiene 1 50 + J. Green's Law for the American Farmer 1 50 + G. H. Powell's Cooperation in Agriculture 1 50 + + THE MACMILLAN COMPANY + PUBLISHERS + 64-66 Fifth Avenue + NEW YORK + + +RURAL TEXT-BOOK SERIES + +Edited by L. H. BAILEY + +_Each volume illustrated. Cloth, 12mo._ + +While the RURAL SCIENCE SERIES is designed primarily for popular +reading and for general use, this related new series is designed for +classroom work and for special use in consultation and reference. The +RURAL TEXT-BOOK SERIES is planned to cover eventually the entire range +of public school and college texts. + + Duggar, B. M. + Physiology of Plant Production $1 60 + + Duggar, John Frederick + Southern Field Crops 1 75 + + Gay, C. Warren + Principles and Practice of Judging Live-Stock 1 50 + + Harper, M. W. + Animal Husbandry for Schools 1 40 + + Hitchcock, A. S. + Grasses 1 50 + + Livingston, George + Field Crop Production 1 40 + + Lyon, T. L. and Fippin, E. O. + Principles of Soil Management 1 75 + + Mann, A. R. + Beginnings in Agriculture 75 + + Montgomery, G. F. + Corn Crops 1 60 + + Piper, Charles V. + Forage Plants and Their Culture 1 75 + + Warren, G. F. + Elements of Agriculture 1 10 + + Warren, G. F. + Farm Management 1 75 + + Wheeler, H. J. + Manures and Fertilizers 1 60 + + Widtsoe, John A. + Principles of Irrigation Practice 1 75 + + THE MACMILLAN COMPANY + Publishers + 64-66 Fifth Avenue + New York + + +The Rural Outlook Set + +By L. H. BAILEY + +_Four Volumes. Each, cloth, 12mo. Uniform binding, attractively boxed. +$5.00 per set; carriage extra. Each volume also sold separately._ + +In this set are included three of Professor Bailey's most popular +books as well as a hitherto unpublished one,--"The Country-Life +Movement." The long and persistent demand for a uniform edition of +these little classics is answered with the publication of this +attractive series. + +THE COUNTRY LIFE MOVEMENT + +_Cloth, 12mo, 220 pages, $1.25 postage extra_ + +This hitherto unpublished volume deals with the present movement for +the redirection of rural civilization, discussing the real +country-life problem as distinguished from the city problem, known as +the back-to-the-land movement. + +THE OUTLOOK TO NATURE (New and Revised Edition) + +_Cloth, 12mo, 195 pages, $1.25 postage extra_ + +In this alive and bracing book, full of suggestions and encouragement, +Professor Bailey argues the importance of contact with nature, a +sympathetic attitude toward which "means greater efficiency, +hopefulness, and repose." + +THE STATE AND THE FARMER (New Edition) + +_Cloth, 12mo, $1.25 postage extra_ + +It is the relation of the farmer to the government that Professor +Bailey here discusses in its varying aspects. He deals specifically +with the change in agricultural methods, in the shifting of the +geographical centers of farming in the United States, and in the +growth of agricultural institutions. + +THE NATURE STUDY IDEA (New Edition) + +_Cloth, 12mo, $1.25 postage extra_ + +"It would be well," the critic of _The Tribune Farmer_ once wrote, "if +'The Nature Study Idea' were in the hands of every person who favors +nature study in the public schools, of every one who is opposed to it, +and most important, of every one who teaches it or thinks he does." It +has been Professor Bailey's purpose to interpret the new school +movement to put the young into relation and sympathy with nature,--a +purpose which he has admirably accomplished. + + THE MACMILLAN COMPANY + PUBLISHERS + 64-66 Fifth Avenue + NEW YORK + + + * * * * * + + +Transcriber's Notes: + +The square root symbol is indicated by sqrt(..) + +Exponents are indicated by ^ + +Bold in a table is indicated by =..= + + + + + +End of the Project Gutenberg EBook of Electricity for the farm, by +Frederick Irving Anderson + +*** END OF THIS PROJECT GUTENBERG EBOOK ELECTRICITY FOR THE FARM *** + +***** This file should be named 27257.txt or 27257.zip ***** +This and all associated files of various formats will be found in: + https://www.gutenberg.org/2/7/2/5/27257/ + +Produced by Stacy Brown, Marcia Brooks, Steven Giacomelli +and the Online Distributed Proofreading Team at +https://www.pgdp.net (This file was produced from images +produced by Core Historical Literature in Agriculture +(CHLA), Cornell University) + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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