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diff --git a/22784.txt b/22784.txt new file mode 100644 index 0000000..336370d --- /dev/null +++ b/22784.txt @@ -0,0 +1,10546 @@ +The Project Gutenberg EBook of On Laboratory Arts, by Richard Threlfall + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: On Laboratory Arts + +Author: Richard Threlfall + +Release Date: September 27, 2007 [EBook #22784] + +Language: English + +Character set encoding: ASCII + +*** START OF THIS PROJECT GUTENBERG EBOOK ON LABORATORY ARTS *** + + + + +Produced by Jon Richfield + + + + + + +ON LABORATORY ARTS + + + + + +BY + + +RICHARD THRELFALL, M.A. + + +PROFESSOR OF PHYSICS IN THE UNIVERSITY OF SYDNEY; + +MEMBER OF THE INSTITUTE OF ELECTRICAL ENGINEERS; + +ASSOCIATE-MEMBER OF THE INSTITUTE OF CIVIL ENGINEERS; + +MEMBER OF THE PHYSICAL SOCIETY + + + + +London + + +MACMILLAN AND CO, LIMITED + +NEW YORK: THE MACMILLAN COMPANY + + +1898 + + +All rights reserved + + + + +PREFACE 5 + +CHAPTER I 8 + +HINTS ON THE MANIPULATION OF GLASS AND ON GLASS-BLOWING FOR LABORATORY +PURPOSES 8 + +Sec. 4. Soft Soda Glass. + +Sec. 6. Flint Glass. + +Sec. 9. Hard or Bohemian, Glass. + +Sec. 10. On the Choice of Sizes of Glass Tube. + +Sec. 11. Testing Glass. + +Sec. 13. Cleaning Glass Tubes. + +Sec. 14. The Blow-pipe. + +Sec. 18. The Table. + +Sec. 19. Special Operations. + +Sec. 20. Closing and blowing out the End of a Tube. + +Sec. 21. To make a Weld. + +Sec. 22. To weld two Tubes of different Sizes. + +Sec. 24. To weld Tubes of very small Bore. + +Sec. 30. To cut very thick Tubes. + +Sec. 31. To blow a Bulb at the End of a Tube. + +Sec. 32. To blow a bulb in the middle of a tube. + +Sec. 33. To make a side Weld. + +Sec. 34. Inserted Joints. + +Sec. 35. Bending Tubes. + +Sec. 36. Spiral Tubes. + +Sec. 37. On Auxiliary Operations on Glass. + +Sec. 38. Boring small Holes. + +Sec. 39. For boring large holes through thick glass sheets. + +Sec. 41. Operations depending on Grinding: Ground-in Joints. + +Sec. 42. Use of the Lathe in Glass-working. + +Sec. 46. Making Ground Glass. + +Sec. 47. Glass-cutting. + +Sec. 48. Cementing. + +Sec. 49. Fusing Electrodes into Glass. + +Sec. 51. The Art of making Air-light Joints. + +APPENDIX TO CHAPTER I. + +ON THE PREPARATION OF VACUUM TUBES FOR THE PRODUCTION OF PROFESSOR +ROENTGEN'S RADIATION. + +CHAPTER II. + +GLASS-GRINDING AND OPTICIANS' WORK. + +Sec. 61. Details of the Process of Fine Grinding. + +Sec. 62. Polishing. + +Sec. 63. Centering. + +Sec. 65. Preparing Small Mirrors for Galvanometers. + +Sec. 66. Preparation of Large Mirrors or Lenses for Telescopes. + +Sec. 69. The Preparation of Flat Surfaces of Rock Salt. + +Sec. 70. Casting Specula for Mirrors. + +Sec. 71. Grinding and polishing Specula. + +Sec. 72. Preparation of Flat Surfaces. + +Sec. 73. Polishing Flat Surfaces on Glass or on Speculum Metal. + +CHAPTER III. + +MISCELLANEOUS PROCESSES. + +Sec. 74. Coating Glass with Aluminium and Soldering Aluminium. + +Sec. 75. The Use of the Diamond-cutting Wheel. + +Sec. 76. Arming a Wheel. + +Sec. 77. Cutting a Section. + +Sec. 78. Grinding Rock Sections, or Thin Slips of any Hard Material. + +Sec. 79. Cutting Sections of Soft Substances. + +Sec. 80. On the Production of Quartz Threads. + +Sec. 84. Drawing Quartz Threads. + +Sec. 86. Drawing Threads by the Catapult. + +Sec. 87. Drawing Threads by the Flame alone. + +Sec. 88. Properties of Threads. + +Sec. 90. On the Attachment of Quartz Fibres. + +Sec. 91. Other Modes of soldering Quartz. + +Sec. 92. Soldering. + +Sec. 94. Preparing a Soldering Bit. + +Sec. 95. Soft Soldering. + +Sec. 97. Soldering Zinc. + +Sec. 98. Soldering other Metals. + +Sec. 99. Brazing. + +Sec. 100. Silver Soldering. + +Sec. 101. On the Construction of Electrical Apparatus--Insulators. + +Sec. 102. Sulphur. + +Sec. 103. Fused Quartz. + +Sec. 104. Glass. + +Sec. 105. Ebonite or Hard Rubber. + +Sec. 106. Mica. + +Sec. 107. Use of Mica in Condensers. + +Sec. 108. Micanite. + +Sec. 109. Celluloid. + +Sec. 110. Paper. + +Sec. 111. Paraffined Paper. + +Sec. 112. Paraffin. + +Sec. 113. Vaseline, Vaseline Oil, and Kerosene Oil. + +Sec. 114. Imperfect Conductors. + +Sec. 116. Conductors. + +Sec. 117. Platinoid. + +Sec. 119. Platinum Silver. + +Sec. 120. Platinum Iridium. + +Sec. 121. Manganin. + +Sec. 122. Other Alloys. + +Sec. 123. Nickelin. + +Sec. 124. Patent Nickel. + +Sec. 125. Constantin. + +126. Nickel Manganese Copper. + +CHAPTER IV. + +ELECTROPLATING AND ALLIED ARTS. + +Sec. 127. Electroplating. + +Sec. 128. The Dipping Bath. + +Sec. 130. Scratch-brushing. + +Sec. 131. Burnishing. + +Sec. 132. Silver-plating. + +Sec. 133. Cold Silvering. + +Sec. 134. Gilding. + +Sec. 135. Preparing Surfaces for Gilding. + +Sec. 136. Gilding Solutions. + +Sec. 137. Plating with Copper. + +Sec. 138. Coppering Aluminium. + +Sec. 140. Alkaline Coppering Solution. + +Sec. 141. Nickel-plating. + +142. Miscellaneous Notes on Electroplating. + +Sec. 143. Blacking Brass Surfaces. + +Sec. 144. Sieves. + +Sec. 145. Pottery making in the Laboratory. + +APPENDIX. + +PLATINISING GLASS. + +PREFACE + +EXPERIMENTAL work in physical science rests ultimately upon the +mechanical arts. It is true that in a well-appointed laboratory, +where apparatus is collected together in greater or less profusion, +the appeal is often very indirect, and to a student carrying out a set +experiment with apparatus provided to his hand, the temptation to +ignore the mechanical basis of his work is often irresistible. + +It often happens that young physicists are to be found whose +mathematical attainments are adequate, whose observational powers are +perfectly trained, and whose general capacity is unquestioned, but who +are quite unable to design or construct the simplest apparatus with +due regard to the facility with which it ought to be constructed. +That ultimate knowledge of materials and of processes which by long +experience becomes intuitive in the mind of a great inventor of course +cannot be acquired from books or from any set course of instruction. + +There are, however, many steps between absolute ignorance and +consummate knowledge of the mechanical arts, and it is the object of +the following pages to assist the young physicist in making his first +steps towards acquiring a working knowledge of "laboratory arts." +However humble the ambition may be, no one can be more keenly alive +than the writer to the inadequacy of his attempt; and it is only from +a profound sense of the necessity which exists for some beginning to +be made, that he has had the courage to air his views on matters about +which there are probably hundreds or thousands of people whose +knowledge is superior to his own. + +Moreover, nothing has been further from the writer's mind than any +idea of "instructing" any one; his desire is--if happily it may so +befall--to be of assistance, especially to young physicists or +inventors who wish to attain definite mechanical ends with the minimum +expenditure of time. Most people will agree that one condition +essential to success in such an undertaking is brevity, and it is for +this reason that alternative methods as a rule have not been given, +which, of course, deprives the book of any pretence to being a +"treatise." The writer, therefore, is responsible for exercising a +certain amount of discretion in the selection he has made, and it is +hardly to be hoped that he has in all--or even in the majority of +cases--succeeded in recommending absolutely the best method of +procedure. + +This brings another point into view. Before all things the means +indicated must be definite and reliable. It is for this reason that +the writer has practically confined himself to matters lying within +his own immediate experience, and has never recommended any process +(with one or two minor exceptions, which he has noted) which he has +not actually and personally carried through to a successful issue. +This, although it is a matter which he considers of the highest +importance, and which is his only title to a hearing, has +unfortunately led to a very personal tone in the book. + +With regard to the arts treated of in the following pages, matters +about which information is easily acquired--such as carpentering, +blacksmithing, turning, and the arts of the watchmaker--have been +left on one side. With regard to the last, which is of immense use in +the laboratory, there happen to be at least two excellent and handy +books, viz. Saunier's Watchmakers' Handbook, Tripplin, London, 1892; +and Britton's Watchmakers' Dictionary and Guide. + +With regard to carpentering, turning, and blacksmithing, almost any +one who so desires can obtain a little practical experience in any +village. A short chapter has been devoted to glass-blowing, in spite +of there being an excellent and handy book by Mr. Shenstone (The +Methods of Glass-blowing, Rivington) on the subject already in +existence. The reason for this exception lies in the fact that the +writer's methods differ considerably from those advocated by Mr. +Shenstone. + +The chapter on opticians' work has had to be compressed to an extent +which is undesirable in dealing with so complex and delicate an art, +but it is hoped that it will prove a sufficient introduction for +laboratory purposes. In this matter the writer is under great +obligations to his friend and assistant, Mr. James Cook, F.R.A.S, who +gave him his first lessons in lens-making some twenty years ago. To +Mr. John A. Brashear of Allegheny, Pa, thanks are due for much +miscellaneous information on optical work, which is included verbatim +in the text, some of it contained originally in printed papers, and +some most kindly communicated to the writer for the purpose of this +book. In particular, the writer would thank Mr. Brashear for his +generously accorded information as to the production of those "flat" +surfaces for which he is so justly famous. + +The writer is also indebted to Mr. A. E. Kennelly for some +information as to American practice in the use of insulating material +for electrical work, and to his friends Mr. J. A. Pollock and Dr. C. +J. Martin for many valuable suggestions. For the illustrations +thanks are due to Mrs. Threlfall and Mr. James Cook. With regard to +matters which have come to the writer's knowledge by his being +specifically instructed in them from time to time, due acknowledgment +is, it is hoped, made in the text. + +With regard to the question as to what matters might be included and +what omitted, the general rule has been to include information which +the author has obtained with difficulty, and to leave on one side that +which he has more easily attained. All the "unities" have been +consistently outraged by a deliberate use of the English and metric +systems side by side. So long as all the materials for mechanical +processes have to be purchased to specifications in inches and feet, +it is impossible to use the centimetre consistently without +introducing inconvenience. However, everybody ought to, and probably +does, use either system with equal facility. + +No attempt has been made at showing how work can be done without +tools. Though, no doubt, a great deal can be done with inferior +appliances where great economy of money and none of time is an object, +the writer has long felt very strongly that English physical +laboratory practice has gone too far in the direction of starving the +workshop, and he does not wish, even indirectly, 'to give any +countenance to such a mistaken policy. Physical research is too +difficult in itself, and students' time is too valuable, for it to be +remunerative to work with insufficient appliances. + +In conclusion, the writer would ask his readers to regard the book to +some extent as tentative, and as a means to the procuring and +organising of information bearing upon laboratory arts. Any +information which can be given will be always thankfully received, and +the author hereby requests any reader who may happen to learn +something of value from the book to communicate any special +information he may possess, so that it may be of use to others should +another edition ever be called for. + +CHAPTER I + +HINTS ON THE MANIPULATION OF GLASS AND ON GLASS-BLOWING FOR LABORATORY +PURPOSES + +Sec. 1. THE art of glass-blowing has the conspicuous advantage, from the +point of view of literary presentation, of being to a great extent +incommunicable. As in the case of other delightful arts--such as +those treated of in the Badminton Library, for instance--the most +that can be done by writing is to indicate suitable methods and to +point out precautions which experience has shown to be necessary, and +which are not always obvious when the art is first approached. It is +not the object of this work to deal with the art of glass-blowing or +any other art after the manner befitting a complete treatise, in which +every form of practice is rightly included. On the contrary, it is my +wish to avoid the presentation of alternative methods. + +I consider that the presentation of alternative methods would, for my +present purpose, be a positive disadvantage, for it would swell this +book to an outrageous size; and to beginners--I speak from +experience--too lavish a treatment acts rather by way of obscuring +the points to be aimed at than as a means of enlightenment. The +student often does not know which particular bit of advice to follow, +and obtains the erroneous idea that great art has to be brought to +bear to enable him to accomplish what is, after all, most likely a +perfectly simple and straightforward operation. + +This being understood, it might perhaps be expected that I should +describe nothing but the very best methods for obtaining any proposed +result. Such, of course, has been my aim, but it is not likely that I +have succeeded in every case, or even in the majority of cases, for I +have confined myself to giving such directions as I know from my own +personal experience will, if properly carried out, lead to the result +claimed. In the few cases in which I have to refer to methods of +which I have no personal experience, I have endeavoured to give +references (usually taking the form of an acknowledgment), so that an +idea of their value may be formed. All methods not particularised may +be assumed by the reader to have come within my personal experience. + +Sec. 2. Returning to glass-blowing, we may note that two forms of +glass-blowing are known in the arts, "Pot" blowing and "Table" +blowing. In the former case large quantities of fluid "metal" +(technical term for melted glass) are assumed to be available, and as +this is seldom the case in the laboratory, and as I have not yet felt +the want of such a supply, I shall deal only with "table" blowing. +Fortunately there is a convenient book on this subject, by Dr. +Shenstone (Rivingtons), so that what I have to say will be as brief as +possible, consistent with sufficiency for everyday work. As a matter +of fact there is not very much to say, for if ever there was an art in +which manual dexterity is of the first and last importance, that art +is glass-working. + +I do not think that a man can become an accomplished glass-blower from +book instructions merely--at all events, not without much unnecessary +labour,--but he can learn to do a number of simple things which will +make an enormous difference to him both as regards the progress of his +work and the state of his pocket. + +Sec. 3. The first thing is to select the glass. In general, it will +suffice to purchase tubes and rods; in the case where large pieces +(such as the bulbs of Geissler pumps) have to be specially prepared by +pot-blowing, the student will have to observe precautions to be +mentioned later on. There are three kinds of glass most generally +employed in laboratories. + +Sec. 4. Soft Soda Glass, obtained for the most part from factories in +Thuringia, and generally used in assembling chemical apparatus.--This +glass is cheap, and easily obtainable from any large firm of apparatus +dealers or chemists. It should on no account be purchased from small +druggists, for the following reasons:- + +(a) It is usually absurdly dear when obtained in this way. + +(b) It is generally made up of selections of different age and +different composition, and pieces of different composition, even if +the difference is slight, will not fuse together and remain together +unless joined in a special manner. + +(c) It is generally old, and this kind of glass often devitrifies with +age, and is then useless for blowpipe work, though it may be bent +sufficiently for assembling chemical apparatus. Devitrified glass +looks frosty, or, in the earlier stages, appears to be covered by +cobwebs, and is easily picked out and rejected. + +Sec. 5. It might be imagined that the devitrification would disappear +when the glass is heated to the fusing point; and so it does to a +great extent, but for many operations one only requires to soften the +glass, and the devitrification often persists up to this temperature. +My experience is that denitrified glass is also more likely to crack +in the flame than good new glass, though the difference in this +respect is not very strongly marked with narrow tubes. + +Sec. 6. Flint Glass. + +Magnificent flint glass is made both in England and France. The +English experimenter will probably prefer to use English glass, and, +if he is wise, will buy a good deal at a time, since it does not +appear to devitrify with age, and uniformity is thereby more likely to +be secured. I have obtained uniformly good results with glass made by +Messrs. Powell of Whitefriars, but I daresay equally good glass may +be obtained elsewhere. + +For general purposes flint glass is vastly superior to the soft soda +mentioned above. In the first place, it is very much stronger, and +also less liable to crack when heated--not alone when it is new, but +also, and especially, after it has been partly worked. Apparatus made +of flint glass is less liable to crack and break at places of unequal +thickness than if made of soda glass. This is not of much importance +where small pieces of apparatus only are concerned, because these can +generally be fairly annealed; and if the work is well done, the +thickness will not be uneven. It is a different matter where large +pieces of apparatus, such as connections to Geissler pumps, are +concerned, for the glass has often to be worked partly in situ, and +can only be imperfectly annealed. + +Joints made between specimens of different composition are much more +likely to stand than when fashioned in soda glass. Indeed, if it is +necessary to join two bits of soda glass of different kinds, it is +better to separate them by a short length of flint glass; they are +more likely to remain joined to it than to each other. A particular +variety of flint glass, known as white enamel, is particularly +suitable for this purpose, and, indeed, may be used practically as a +cement. + +Sec. 7, It is, however, when the necessity of altering or repairing +apparatus complicated by joints arises that the advantage of flint +glass is most apparent. A crack anywhere near to a side, or inserted +joint, can scarcely ever be repaired in the case of soda glass +apparatus, even when the glass is quite thin and the dimensions small. + +It should also be mentioned that flint glass has a much more brilliant +appearance than soda glass. Of course, there is a considerable +difference between different kinds of flint glass as to the melting +point, and this may account for the divergency of the statements +usually met with as to its fusibility compared with that of soda +glass. The kind of flint glass made by Messrs. Powell becomes +distinctly soft soon after it is hot enough to be appreciably luminous +in a darkened room, and at a white heat is very fluid. This fluidity, +though of advantage to the practised worker, is likely to give a +beginner some trouble. + +Sec. 8. As against the advantages enumerated, there are some drawbacks. +The one which will first strike the student is the tendency of the +glass to become reduced in the flame of the blow-pipe. This can be +got over by proper adjustment of the flame, as will be explained later +on. A more serious drawback in exact work is the following. In +making a joint with lead glass it is quite possible to neglect to fuse +the glass completely together at every point; in fact, the joint will +stand perfectly well even if it be left with a hole at one side, a +thing which is quite impossible with soft soda glass, or is at least +exceedingly unusual. An accident of this kind is particularly likely +to happen if the glass be at all reduced. Hence, if a joint does not +crack when cold, the presumption is, in the case of soda glass, that +the joint is perfectly made, and will not allow of any leak; but this +is not the case with flint glass, for which reason all joints between +flint glass tubes require the most minute examination before they are +passed. If there are any air bubbles in the glass, especial care must +be exercised. + +Sec. 9. Hard or Bohemian, Glass. + +This is, of course, used where high temperatures are to be employed, +and also in certain cases where its comparative insolubility in water +is of importance. It is very unusual for the investigator to have to +make complicated apparatus from this glass. Fused joints may be made +between hard glass and flint glass without using enamel, and though +they often break in the course of time, still there is no reason +against their employment, provided the work be done properly, and they +are not required to last too long. + +Sec. 10. On the Choice of Sizes of Glass Tube. + +It will be found that for general purposes tubes about one-quarter +inch in inside diameter, and from one-twentieth to one-fortieth of an +inch thick, are most in demand. Some very thin soda glass of these +dimensions (so-called "cylinder" tubes) will be found very handy for +many purposes. For physico-chemical work a good supply of tubing, +from one-half to three-quarters of an inch inside diameter, and from +one-twentieth to one-eighth inch thick, is very necessary. A few +tubes up to three inches diameter, and of various thicknesses, will +also be required for special purposes. + +Thermometer and "barometer" tubing is occasionally required, the +latter, by the way, making particularly bad barometers. The +thermometer tubing should be of all sizes of bore, from the finest +obtainable up to that which has a bore of about one-sixteenth of an +inch. Glass rods varying from about one-twentieth of an inch in +diameter up to, say, half an inch will be required, also two or three +sticks of white enamel glass for making joints. + +To facilitate choice, there is appended a diagram of sizes from the +catalogue of a reliable German firm, Messrs. Desaga of Heidelberg, and +the experimenter will be able to see at a glance what sizes of glass +to order. It is a good plan to stock the largest and smallest size of +each material as well as the most useful working sizes. + +Fig. 1. + +Sec. 11. Testing Glass. + +"Reject glass which has lumps or knots, is obviously conical, or has +long drawn-out bubbles running through the substance." If a scratch be +made on the surface of a glass tube, and one end of the scratch be +touched by a very fine point of fused glass, say not more than +one-sixteenth inch in diameter, the tube, however large it is (within +reason), ought to crack in the direction of the scratch. If a big +crack forms and does not run straight, but tends to turn +longitudinally, it is a sign that the glass is ill annealed, and +nothing can be done with it. If such glass be hit upon in the course +of blow-pipe work, it is inadvisable to waste time upon it; the best +plan is to reject it at once, and save it for some experiment where it +will not have to be heated. + +The shortest way of selecting glass is to go to a good firm, and let +it be understood that if the glass proves to be badly annealed it will +be returned. Though it was stated above that the glass should not be +distinctly conical, of course allowance must be made for the length of +the pieces, and, on the other hand, a few highly conical tubes will be +of immense service in special cases, and a small supply of such should +be included. + +The glass, as it is obtained, should be placed in a rack, and covered +by a cloth to reduce the quantity of dust finding its way into the +tubes. It has been stated by Professor Ostwald that tubes when reared +up on end tend to bend permanently. I have not noticed this with lead +glass well supported. Each different supply should be kept by itself +and carefully described on a label pasted on to the rack, and tubes +from different lots should not be used for critical welds. This +remark is more important in the case of soda than of lead glass. + +In the case of very fine thermometer tubes it will be advisable to +cover the ends with a little melted shellac, or, in special cases, to +obtain the tubes sealed from the works. Soda glass can generally be +got in rather longer lengths than lead glass; the longer the lengths +are the better, for the waste is less. + +It is useful to be able to distinguish the different kinds of glass by +the colour. This is best observed by looking towards a bright surface +along the whole length of the tube and through the glass. Lead glass +is yellow, soda glass is green, and hard glass purple in the samples +in my laboratory, and I expect this is practically true of most +samples. [Footnote: Some new lead glass I have is also almost purple +in hue. If any doubt exists as to the kind of glass, it may be tested +at once in the blow-pipe flame, or by a mixture of oils of different +refractive indices, as will be explained later.] + +Sec. 12. The question of the solubility of glass in reagents is one of +great importance in accurate work, though it does not always meet with +the attention it deserves. It is impossible here to go into the +matter with sufficient detail, and the reader is therefore referred to +the Abstracts of the Chemical Society, particularly for the years 1889 +and 1892. The memoir by F. Kohlrausch, Wied. Ann. xliv, should be +consulted in the original. The following points may be noted. A +method of testing the quality of glass is given by Mylius (C. S. J. +Abstracts, 1889, p. 549), and it is stated that the resistance of +glass to the action of water can generally be much increased by +leaving it in contact with cold water for several days, and then +heating it to 300 deg. to 400 deg. C. This improvement seems to be due to the +formation of a layer of moist silica on the surface, and its +subsequent condensation into a resisting layer by the heating. Mylius +(C. S. J. Abstracts, 1892, p. 411), and Weber, and Sauer (C. S. +J. Abstracts, 1892, p. 410) have also shown that the best glass for +general chemical purposes consists of: + +Silica, 7 to 8 parts + +Lime, 1 part + +Alkali, 1.5 to 1.1 parts. + +This is practically "Bohemian" tube glass. + +The exact results are given in the Berichte of the German Chemical +Society, vol. xxv. An excellent account of the properties of glass +will be found in Grove's edition of Miller's Elements of Chemistry. + +Sec. 13. Cleaning Glass Tubes. + +This is one of the most important arts in chemistry. If the tubes are +new, they are generally only soiled by dust, and can be cleaned fairly +easily--first by pushing a bit of cotton waste through with a cane, +or pulling a rag through with string--and then washing with sand and +commercial hydrochloric acid. I have heard of glass becoming +scratched by this process, and breaking in consequence when heated, +but have never myself experienced this inconvenience. In German +laboratories little bits of bibulous paper are sometimes used instead +of sand; they soon break into a pulp, and this pulp has a slightly +scouring action. + +As soon as the visible impurities are removed and the tube when washed +looks bright and clean, it may be wiped on the outside and held +perpendicularly so as to allow the water film to drain down. If the +tube be greasy (and perhaps in other cases) it will be observed that +as the film gets thinner the water begins to break away and leave dry +spots. For accurate work this grease, or whatever it is, must be +removed; and after trying many plans for many years, I have come back +to the method I first employed, viz. boiling out with aqua regia. + +For this purpose, close one end of the tube by a cork (better than a +rubber bung, because cheaper), and half fill the tube with aqua regia; +then, having noted the greasy places, proceed to boil the liquid in +contact with the glass at these points, and in the case of very +obstinate dirt--such as lingers round a fused joint which has been +made between undusted tubes--leave the whole affair for twelve hours. +If the greasiness is only slight, then simply shaking with hot aqua +regia will often remove it, and the aqua regia is conveniently heated +in this case by the addition of a little strong sulphuric acid. + +The spent aqua regia may be put into a bottle. It is generally quite +good enough for the purpose of washing glass vessels with sand, as +above explained. + +However carefully a tube is cleaned before being subjected to blowpipe +operations, it will be fouled wherever there is an opening during the +process of heating, unless the extreme tip only of an oxidising flame +be employed. Even this should not be trusted too implicitly unless +an oxygas or hydrogen flame is employed. + +When a tube or piece of apparatus has been cleaned by acid, so that on +clamping it vertically, dry spaces do not appear, it may be rinsed +with platinum distilled water and left to drain, the dust being, of +course, kept out by placing a bit of paper round the top. For +accurate work water thus prepared is to be preferred to anything else. +When the glass is very clean interference colours will be noticed as +the water dries away. + +Carefully-purified alcohol may in some cases be employed where it is +desired to dry the tube or apparatus quickly. In this case an alcohol +wash bottle should be used, and a little alcohol squirted into the top +of the tube all round the circumference. The water film drags the +alcohol after it, and by waiting a few minutes and then adding a few +more drops of alcohol, the water may be practically entirely removed, +especially if a bit of filter paper be held against the lower end of +the tube. It is customary in some laboratories to use ether for a +final rinse, but unless the ether is freshly distilled and very pure, +it leaves a distinct organic residue. + +When no more liquid can be caused to drain away, the tube may be dried +by heating it along its length, beginning at the top (to get the +advantage of the reduction of surface tension), and so on all down. +It will then be possible to mop up a little more of the rinsing +liquid. When the tube is nearly dry a loose plug of cotton wool may +be inserted at the bottom. The wool must be put in so that the fibres +lie on an even surface inside the tube, and the wool must be blown +free from dust. Ordinary cotton wool is useless, from being dusty and +the fibres short, and the same remark applies to wadding. Use nothing +but what is known as "medicated" cotton wool with a good long fibre. + +The tube will usually soon dry of itself when the cover is lifted an +inch or so. If water has been used, the air-current may be assisted +by means of the water-pump, the air being sucked from the top, so that +the wool has an opportunity of acting as a dust filter; a very slow +stream of air only must be employed. For connecting the tube to the +pump, a bit of India-rubber tube about an inch in diameter, with a +bore of about one-eighth of an inch, may be employed. The end of the +rubber tube is merely pressed against the edge of the glass. + +These remarks apply, with suitable modification, to all kinds of +finished apparatus having two openings. For flasks and so on, it is +convenient to employ a blowing apparatus, dust being avoided by +inserting a permanent plug of cotton wool in one of the leading tubes. +The efficiency of this method is greatly increased by using about one +foot of thin copper tube, bent into a helix, and heated by means of a +Bunsen burner; the hot air (previously filtered) is passed directly +into the flask, bottle, or whatever the apparatus may be. This has +proved so convenient that a copper coil is now permanently fastened to +the wall in one of the rooms of my laboratory. + +The above instructions indicate greater refinement than is in general +necessary or proper for tubes that have to be afterwards worked by the +blow-pipe. In the majority of cases all that is necessary is to +remove the dust, and this is preferably done by a wad of cotton waste +(which does not leave shreds like cotton wool), followed by a bit of +bibulous filter paper. I would especially warn a beginner against +neglecting this precaution, for in the process of blowing, the dust +undergoes some change at the heated parts of the apparatus, and forms +a particularly obstinate kind of dirt. + +In special cases the methods I have advocated for removing dirt and +drying without covering the damp surfaces with dust are inadequate, +but an experimenter who has got to that stage will have nothing to +learn from such a work as this. + +Sec. 14. The Blow-pipe. + +I suppose a small book might easily be written on this subject but +what I have to say--in accordance with the limitation imposed--will +be brief. For working lead glass I never use anything but an oxygas +blow-pipe, except for very large work, and should never dream of using +anything else. Of course, to a student who requires practice in order +to attain dexterity this plan would be a good deal too dear. My +advice to such a one is--procure good soda glass, and work it by +means of a modification of a gas blow-pipe, to be described directly. +The Fletcher's blow-pipes on long stems are generally very +inconvenient. The flame should not be more than 5 or 6 inches from +the working table at most, especially for a beginner, who needs to +rest his arms on the edge of the table to secure steadiness. + +The kind of oxygas blow-pipe I find most convenient is indicated in +the sketch. (Fig. 2) I like to have two nozzles, which will slip on +and off, one with a jet of about 0.035 inch in diameter, the other of +about double this dimension. The oxygen is led into the main tube of +the blow-pipe by another tube of much smaller diameter, concentric +with the main tube (Fig. 3, at A). The oxygen is mixed with the gas +during its escape from the inner tube, which is pierced by a number of +fine holes for the purpose, the extreme end being closed up. The +inner tube may run up to within half an inch of the point where the +cap carrying the nozzle joins the larger tube. + +Fig. 2. + +Fig. 3. + +If it is desired to use the blow-pipe for working glass which is +already fixed in position to a support, it will be found very +advantageous to use a hooked nozzle. The nozzle shown in the sketch +is not hooked enough for this work, which requires that the flame be +directed 'backwards towards the worker. With a little practice such a +flame may be used perfectly well for blowing operations on the table, +as well as for getting at the back of fixed tubes. + +To warm up the glass, the gas supply is turned full on, and enough +oxygen is allowed to pass in to clear the flame. The work is held in +front of, but not touching, the flame, until it is sufficiently hot to +bear moving into the flame itself. The, work is exposed to this flame +until, in the case of lead glass, traces of reduction begin to appear. +When this point is reached the oxygen tap is thrown wide open. I +generally regulate the pressure on the bags, so that under these +circumstances the flame is rather overfed with oxygen. This condition +is easily recognised, as follows. The flame shrinks down to a very +small compass, and the inner blue cone almost disappears; also +flashes of yellow light begin to show themselves--a thing which does +not occur when the proportions of the gases are adjusted for maximum +heating effect. + +For many purposes the small dimensions of the flame render it very +convenient, and the high temperature which can be attained at exact +spots enables glass to be fused together after a certain amount of +mixing, which is an enormous advantage in fusing lead glass on to hard +glass. The lead glass should not be heated hot enough to burn, but, +short of this, the more fluid it is the better for joints between +dissimilar samples. + +It will be noticed that the blow-pipe can be rotated about a vertical +axis so as to throw the flame in various directions. This is often +indispensable. + +Sec. 15. In general the oxygen flame does not require to be delivered +under so high a pressure as for the production of a lime light. In +England, I presume, most experimenters will obtain their oxygen ready +prepared in bottles, and will not have to undergo the annoyance of +filling a bag. If, however, a bag is used, and it has some advantages +(the valves of bottles being generally stiff), I find that a pressure +produced by placing about two hundredweight (conveniently divided into +four fifty-six pound weights) on bags measuring 3' x 2'6" x 2' (at the +thicker end) does very well. To fill such a bag with oxygen, about +700 grms of potassium chlorate is required. + +If the experimenter desires to keep his bag in good order, he must +purify his oxygen by washing it with a solution of caustic soda, and +then passing it through a "tower" of potash or soda in sticks, and, +finally, through a calcium chloride tower. This purifying apparatus +should be permanently set up on a board, so that it may be carried +about by the attendant to wherever it is required. Oxygen thus +purified does not seem to injure a good bag--at least during the +first six or seven years: + +In order to reduce the annoyance of preparing oxygen, the use of the +usual thin copper conical bottle should be avoided. The makers of +steel gas bottles provide retorts of wrought iron or steel for +oxygen-making, and these do very well. They have the incidental +advantage of being strong enough to resist the attacks of a servant +when a spent charge is being removed. + +The form of retort referred to is merely a large tube, closed at one +end, and with a screw coupling at the other; the dimensions may be +conveniently about 5 inches by 10. The screw threads should be filled +with fireclay (as recommended by Faraday) before the joint is screwed +up. Before purchasing a bottle the experimenter will do well to +remember that unless it is of sufficiently small diameter to go into +his largest vice, he will be inconvenienced in screwing the top on and +off. Why these affairs are not made with union joints, as they should +be, is a question which will perhaps be answered when we learn why +cork borers are still generally made of brass, though steel tube has +long been available. + +Fig. 4. + +These little matters may appear very trivial--and so they are--but +the purchaser of apparatus will generally find that unless he looks +after details himself, they will not be attended to for him. Whether a +union joint is provided or not, let it be seen that the end of the +delivery tube is either small enough to fit a large rubber tube +connection going to the wash-bottle, or large enough to allow of a +cork carrying a bit of glass tube for the same purpose to be inserted. +This tube should not be less than half an inch in inside diameter. +Never use a new bottle before it has been heated sufficiently to get +rid of grease and carbonaceous dirt. A convenient oxygen-making +apparatus is shown in Fig. 4, which is drawn from "life." + +Sec. 16. For large blow-pipe work with lead glass I recommend a system +of four simple blow-pipes, in accordance with the sketch annexed. I +first saw this system in operation in the lamp factory of the +Westinghouse Electric Company at Pittsburg in 1889, and since then I +have seen it used by an exceedingly clever "trick" glass-worker at a +show. After trying both this arrangement and the "brush flame" +recommended by Mr. Shenstone, I consider the former the more +convenient; however, I daresay that either can be made to work in +competent hands, but I shall here describe only my own choice. +[Footnote: A brush flame is one which issues from the blow-pipe nozzle +shaped like a brush, i.e. it expands on leaving the jet. It is +produced by using a cylindrical air jet or a conical jet with a large +aperture, say one-eighth of an inch. See Fig. 25.] + +As will be seen, the blow-pipe really consists of four simple brass +tube blow-pipes about three-eighths of an inch internal diameter and 3 +inches long, each with its gas and air tap and appropriate nozzle. +Each blowpipe can turn about its support (the gas-entry pipe) to some +extent, and this possibility of adjustment is of importance, The air +jets are merely bits of very even three-sixteenths inch glass tubing, +drawn down to conical points, the jets themselves being about 0.035 +inch diameter. + +Fig. 5. + +The flames produced are the long narrow blow-pipe flames used in +blow-pipe analysis, and arranged so as to consist mostly of oxidising +flame. The air-supply does not require to be large, nor the pressure +high--5 to 10 inches of water will do--but it must be very regular. +The "trick" glass-blower I referred to employed a foot bellows in +connection with a small weighted gasometer, the Westinghouse Company +used their ordinary air-blast, and I have generally used a large +gas-holder with which I am provided, which is supplied by a Roots +blower worked by an engine. + +I have also used a "velocity pump" blower, which may be purchased +amongst others from Gerhardt of Bonn. The arrangement acts both as a +sucking and blowing apparatus, and is furnished with two manometers +and proper taps, etc. As I have reason to know that arrangements of +this kind work very ill unless really well made, I venture to add that +the Gerhardt arrangement to which I refer is No. 239 in his +catalogue, and costs about three pounds. It hardly gives enough air, +however, to work four blow-pipes, and the blast requires to be +steadied by passing the air through a vessel covered with a rubber +sheet. + +In default of any of these means being available, one of Fletcher's +foot-blowers may be employed, but it must be worked very regularly. A +table mounted with one blow-pipe made on this plan, and worked by a +double-acting bellows, is recommended for students' use. For working +flint glass, the air jet may be one-eighth of an inch in diameter and +the pressure higher--this will give a brush flame. See Fig. 25. + +It will be seen, on looking at the sketch of the blowpipe system, that +the pair of blow-pipes farther from the observer can be caused to +approach or recede at will by means of a handle working a block on a +slide. It often happens that after using all four blow-pipes at once +it is necessary to have recourse to one blow-pipe only, and to do this +conveniently and quickly is rather an object. Now, in my arrangement +I have to turn off both the gas and air from the farther system, and +then put in a bit of asbestos board to prevent the nozzles being +damaged by the flame or flames kept alight. As I said before, when +some experience is gained, glassblowing, becomes a very simple art, +and work can be done under circumstances so disadvantageous that they +would entirely frustrate the efforts of a beginner. This is not any +excuse, however, for recommending inferior arrangements. + +Consequently, I say that the pipes leading in gas and air should be +all branches of one gas and one air pipe, in so far as the two remote +and one proximate blow-pipe are concerned, and these pipes should come +up to the table to the right hand of the operator, and should have +main taps at that point, each with a handle at least 2 inches long. +By this arrangement the operator can instantly turn down all the +blow-pipes but one, while, if the inverse operation is required, all +the three pipes can be started at once. [Footnote: I find, since +writing the above, that I have been anticipated in this recommendation +by Mr. G. S. Ram, The Incandescent Lamp and its Manufacture, p. +114.] + +The separate air and gas taps must be left for permanent regulation, +and must not be used to turn the supply on or cut it off. In some +respects this blow-pipe will be found more easy to manage than an +oxygas blow-pipe, for the glass is not so readily brought to the very +fluid state, and this will often enable a beginner who proceeds +cautiously to do more than he could with the more powerful instrument. + +Though I have mentioned glass nozzles for the air supply, there is no +difficulty in making nozzles of brass. For this purpose let the end +of a brass tube of about one-eighth of an inch diameter be closed by a +bit of brass wire previously turned to a section as shown (Fig. 6), +and then bored by a drill of the required diameter, say -.035 inch. It +is most convenient to use too small a drill, and to gradually open the +hole by means of that beautiful tool, the watchmaker's "broach." The +edges of the jet should be freed from burr by means of a watchmaker's +chamfering tool (see Saunier's Watchmaker's Hand-book, Tripplin, +1882, p. 232, Sec. 342), or by the alternate use of a slip of Kansas +stone and the broach. + +Fig. 6. + +The construction of this blow-pipe is so simple, that in case any one +wishes to use a brush flame, he can easily produce one simply by +changing his air jets to bits of the same size (say one-eighth to +one-sixteenth of an inch) tubing, cut off clean. To insure success, +the ends of the tubes must be absolutely plane and regular; the +slightest inequality makes all the difference in the action of the +instrument. If a jet is found to be defective, cut it down a little +and try again; a clean-cut end is better than one which has been +ground flat on a stone. The end of a tube may, however, be turned in +a manner hereafter to be described so as to make an efficient jet. +Several trials by cutting will probably have to be made before success +is attained. For this kind of jet the air-pressure must be greatly +increased, and a large Fletcher's foot-blower or, better still, a +small double-action bellows worked with vigour will be found very +suitable. A fitting for this auxiliary blow-pipe is shown in Fig. 5 +at B. + +Professor Roentgen's discovery has recently made it necessary to give +more particular attention to the working of soft soda glass, and I +have been obliged to supplement the arrangements described by a table +especially intended for work with glass of this character. The +arrangement has proved so convenient for general work that I give the +following particulars. The table measures 5 feet long, 2 feet 11 +inches wide, and is 2 feet 9 inches high. + +Fig. 7. + +It is provided with a single gas socket, into which either a large or +small gas tube may be screwed. The larger tube is 5.5 inches long and +0.75 of an inch in diameter. The smaller tube is the same length, and +half an inch in diameter. The axis of the larger tube is 3.5 inches +above the table at the point of support, and is inclined to the +horizontal at an angle of 12 deg.. The axis of the smaller tube is 2.5 +inches above the surface of the table, and is inclined to the +horizontal at the same angle as the larger one. + +The air jets are simply pieces of glass tube held in position by +corks. The gas supply is regulated by a well-bored tap. The air +supply is regulated by treading the bellows--no tap is requisite. +The bellows employed are ordinary smiths' bellows, measuring 22 inches +long by 13 inches wide in the widest part. They are weighted by lead +weights, weighing 26 lbs. The treadle is connected to the bellows by +a small steel chain, for the length requires to be invariable. As the +treadle only acts in forcing air from the lower into the upper chamber +of the bellows, a weight of 13 lbs. is hung on to the lower cover, so +as to open the bellows automatically. + +The air jets which have hitherto been found convenient are: +for the small gas tube + +(1) a tube 0.12 inch diameter drawn down to a jet of 0.032 inch +diameter for small work; + +(2) plain tubes not drawn down of 0.14 inch, 0.127 inch, and -0.245 +inch diameter, and for the large gas tube, plain tubes up to 0.3 inch +in diameter. + +The table is placed in such a position that the operator sits with his +back to a window and has the black calico screen in front of him and +to his right. The object of the screen is to protect the workman +against draughts. The table is purposely left unscreened to the left +of the workman, so that long tubes may be treated. + +Sec. 17. Other appliances which will be required for glass-blowing are +of the simplest character. + +(1) Small corks for closing the ends of tubes. + +(2) Soft wax--a mixture of bees' wax and resin softened by linseed +oil to the proper consistency, easily found by trial, also used for +temporarily closing tubes. + +(3) A bottle of vaseline for lubricating. + +(4) An old biscuit tin filled with asbestos in shreds, and an asbestos +towel or cloth for annealing glass after removal from the flame. As +asbestos absorbs moisture, which would defeat its use as an annealing +material, it must be dried if necessary. + +(5) A Glass-Cutter's Knife. This is best made out of a fine +three-cornered file, with the file teeth almost ground out, but not +quite; it should be about 2 inches long. After the surface has been +ground several times, it may be necessary to reharden the steel. This +is best done by heating to a full red and quenching in mercury. The +grindstone employed for sharpening the knife should be "quick," so as +to leave a rough edge. I have tried many so-called glass knives "made +in Germany," but, with one exception, they were nothing like so good +as a small French or Sheffield file. In this matter I have the +support of Mr. Shenstone's experience. + +(6) A wire nail, about 2 inches long, mounted very accurately in a +thin cylindrical wooden handle about 5 inches long by one-quarter of +an inch diameter, or, better still, a bit of pinion wire 6 inches +long, of which 1.5 inches are turned down as far as the cylindrical +core, An old dentists' chisel or filling tool is also a very good +form of instrument. + +(7) A bit of charcoal about 3.5 inches long and 2 wide, and of any +thickness, will be found very useful in helping to heat a very large +tube. The charcoal block is provided with a stout wire handle, bent +in such a manner that the block can be held close above a large glass +tube on which the flames impinge. In some cases it is conveniently +held by a clip stand. By the use of such a slab of charcoal the +temperature obtainable over a large surface can be considerably +increased. + +I have seen a wine-glass (Venetian sherry-glass) worked on a table +with four blow-pipes, such as is here described, with the help of a +block of hard wood held over the heated glass, and helping the +attainment of a high temperature by its own combustion. + +(8) Several retort stands with screw clips. + +(9) Some blocks of wood about 5" X 2" X 2" with V-shaped notches cut +in from the top. + +(10) A strong pair of pliers. + +(11) An apparatus for cleaning and drying the breath, when blowing +directly by the mouth is not allowable. The apparatus consists of a +solid and heavy block of wood supporting a calcium-chloride tube +permanently connected with a tube of phosphorus pentoxide divided into +compartments by plugs of glass wool. Care should be taken to arrange +these tubes so as to occupy the smallest space, and to have the stand +particularly stable. The exit tube from the phosphorus pentoxide +should be drawn down to form a nozzle, from, say, half an inch to +one-eighth of an inch in diameter, so as to easily fit almost any bit +of rubber tube. The entry to the calcium chloride should be +permanently fitted to about a yard of fine soft rubber tubing, as +light as possible. The ends of this tube should terminate in a glass +mouthpiece, which should not be too delicate. + +As an additional precaution against dust, I sometimes add a tube +containing a long plug of glass wool, between the phosphorus pentoxide +and the delivery tube, and also a tube containing stick potash on the +entry side of the calcium chloride tube, but it may safely be left to +individual judgment to determine when these additions require to be +made. In practice I always keep the affair set up with these +additions. The communication between all the parts should be +perfectly free, and the tubes should be nearly filled with reagents, +so as to avoid having a large volume of air to compress before a +pressure can be got up. + +The arrangement will be clear by a reference to Fig. 8, which +illustrates the apparatus in use for joining two long tubes. I have +tried blowing-bags, etc, but, on the whole, prefer the above +arrangement, for, after a time, the skill one acquires in regulating +the pressure by blowing by the mouth and lips is such an advantage +that it is not to be lightly foregone. + +Fig. 8. + +Sec. 18. The Table. + +The system of four blow-pipes is, of course, a fixture. In this case +the table may be about a yard square, and may be covered with asbestos +mill-board neatly laid down, but this is not essential. The table +should have a rim running round it about a quarter of an inch high. +The tools should be laid to the right of the worker, and for this +purpose the blow-pipes are conveniently fixed rather to the left of +the centre of the table, but not so far as to make the leg of the +table come so close to the operator as to make him uncomfortable, for +a cheerful and contented spirit ought to be part of the glass-worker's +outfit. + +The most convenient height for a blow-pipe table--with the blow-pipes +about 2 inches above the table top--is 3 feet 2 inches. Nothing is +so convenient to sit upon as a rough music-stool with a good range of +adjustment. The advantage of an adjustable seat lies in the fact that +for some operations one wants to be well over the work, while in +others the advantage of resting the arms against the table is more +important. + +Sec. 19. Special Operations. + +The preliminary to most operations before the blow-pipe, is to draw +down a tube and pull it out to a fine point. This is also the +operation on which a beginner should exercise himself in the first +instance. I will suppose that it is desired to draw out a tube about +one-quarter of an inch in diameter, with the object of closing it, +either permanently or temporarily, and leaving a handle for future +operations in the shape of the point, thin enough to cool quickly and +so not delay further work. + +For this simple operation most of the glass-blower's skill is +required. The tube must be grasped between the first finger and thumb +of both hands, and held so that the part to be operated on lies evenly +between the two hands. The distance between the operator's thumbs may +conveniently vary from 2.5 to 4 inches. Releasing the grip of the +left hand, let the operator assure himself of his ability to easily +rotate the tube about its axis--by the right thumb and finger--he +will incidentally observe by the "feel" whether the tube is straight +or not. + +A good deal of progress can be made from this point before the tube is +heated at all. The operator can acquire a habit of instinctively +rotating the tube by both hands, however the tube itself be moved +about in space, or however it be pushed or pulled. The habit of +constant and instinctive rotation is literally about one-third of the +whole art of glassblowing. It is unlikely, however, that the beginner +will discover that he has not got this habit, until a few failures +draw his attention to it. + +The glass tube being held in position lightly yet firmly, and the +operator being sure that he feels comfortable and at his ease, and +that the blow-pipe flame (a single flame in this instance) is well +under control, the preliminary heating may be commenced. With a tube +of the dimensions given this is a very simple affair. Turn the air +partly off, or blow gently, to get a partly luminous gas flame; hold +the tube about an inch from the end of this flame, and turn it round +and round till it commences to soften. + +In the case of soda glass it is usual to employ the gas flame only, +but I find that it is better in most cases to use the hot air of a +gently-blown flame, rather than have the disadvantage of the soot +deposited in the alternative operation. When the glass begins to +soften, or even before, it may be moved right into the blow-pipe +flame, and the latter may be properly urged. + +It is not possible to give quite explicit and definite instructions, +applicable to every case, as to when the time is ripe for passing the +work into the flame, but the following notes will indicate the general +rules to be observed:- + +(1) A thick tube must be warmed more slowly and raised to a higher +temperature than a thin tube. + +(2) The same remark applies to a tube of large diameter, as compared +with one of small diameter, whatever the thickness. + +(3) In the case of very large or thick tubes the hot air is +advantageously employed at first, and to complete the preliminary +heating, the luminous flame alone may be used. The object of this is +to enable the operator to judge, by the presence of soot, its +inability to deposit--or its burning off if deposited--of the +temperature of the glass, and of the equality of this temperature all +over the surface, for a large and thick tube might be heated quite +enough to enable it to be safely exposed to the full heat before it is +appreciably yielding to the fingers. In general, when the soot burns +off freely, or lead glass begins to show the faintest sign of +reduction, or soda glass begins to colour the flame, it is more than +safe to proceed. + +In order to turn on the full flame the operator will form a habit of +holding the work in the left hand only, and he will also take care not +to let anything his right hand may be doing cause him to stop rotating +the tube with his left thumb and finger. + +The preliminary adjustment of air or oxygen supply will enable the +change to a flame of maximum power to be made very quickly. The tube +having been introduced with constant rotation, it will soon soften +sufficiently to be worked. The beginner will find it best to decide +the convenient degree of softness by trial. + +With soda glass it does not much matter how soft the glass becomes, +for it remains viscous, but with lead glass the viscosity persists for +a longer time and then suddenly gives place to a much greater degree +of fluidity. [Footnote: This is only drawn from my impressions +acquired in glass-working. I have never explicitly tested the matter +experimentally.] + +It is just at this point that a beginner will probably meet with his +first difficulty. As soon as the glass gets soft he will find that he +no longer rotates the glass at the same speed by the right and left +hand, and, moreover, he will probably unconsciously bend the tube, and +even deform it, by pushing or pulling. + +The second third of the art of the glass-blower consists in being able +to move both hands about, rotating a tube with each thumb and finger, +and keeping the distance between the hands, and also the speed of +rotation, constant. Nothing but long practice can give this facility, +but it is essential that it be acquired to some extent, or no progress +can be made. Some people acquire a moderate proficiency very quickly, +others, of whom the writer is one, only become reasonably proficient +by months, or even years, of practice. + +Supposing that the tube is now ready to be drawn down, the operator +will remove it from the flame, and will gently pull the ends apart, +interrupting his turning as little as possible. If the tube be pulled +too hard, or if the area heated be too small (about three-eighths of +an inch in length in the case given would be proper), it will be found +that the ends of the two portions of the tube will be nearly closed at +a very sharp angle (nearly a right angle to the length of the tube), +that the ends will be thin, and that a long length of very fine tube +will be produced. To heat a short length of tube and pull hard and +suddenly is the proper way to make a very fine capillary tube, but, in +general, this is what we want to avoid. + +If the operation be successfully performed, the drawn-down tube will +have the appearance exhibited, which is suitable either for +subsequently closing or handling by means of the drawn-down portion. +The straightness of the point can be obtained by a little practice in +"feeling" the glass when the tube is rotated as it cools just before +it loses its viscous condition. + +When the operation is carried out properly the shoulder of the "draw" +should be perfectly symmetrical and of even thickness, and its axis +regarded as that of a cone should lie in the axis of the tube +produced. The operation should be repeated till the student finds +that he can produce this result with certainty, and he should not be +discouraged if this takes several days, or even weeks. Of course, it +is probable that within the first hour he will succeed in making a +tolerable job, but it is his business to learn never to make anything +else. + +Fig. 9. + +Fig. 10. Diagram of a folded end. + +Sec. 20. Closing and blowing out the End of a Tube. + +When it is desired to close the end of a particular bit of tube, this +is easily done by heating the end, and at the same time heating the +end of a waste bit of tube or rod; the ends, when placed in contact, +stick together, and a point can be drawn down as before. [Footnote: +"Point" is here used in the technical sense, i.e. it is a thin tail +of glass produced by drawing down a tube.] Having got a point, it +will be found that the thin glass cools enough to allow of the point +being handled after a few moments. + +The most convenient way of reducing the point to a suitable length +(say 1.5 inch) is to fuse it off in the flame, but this must be done +neatly; if a tail is left it may cause inconvenience by catching, or +even piercing the finger and breaking off. The blow-pipe flame being +turned down to a suitable size, and the shoulder of the "draw" having +been kept warm meanwhile, let the tip of the flame impinge on a point +where the diameter is about half that of the undrawn tube, and let the +temperature be very high (Fig. 11). The tube is to be inclined to +the flame so that the latter strikes the shoulder normally, or +nearly so. Then, according to circumstances, little or much of the +glass can be removed at will by drawing off the tail (Fig. 12), till, +finally, a small drop of melted glass only, adheres to the end of the +now closed tube (Fig. 13). + +Fig. 11. + +Fig. 12. + +Fig. 13. + +Fig. 14. + +When this is satisfactorily accomplished, heat the extreme end of the +tube most carefully and equally, holding it in such a position that +the glass will tend to flow from the bead back on to the tube, i.e. +hold the closed end up to the flame, the tube being, say, at 45 +degrees to the horizontal. Then when the temperature is such as to +indicate complete softness lift the tube to the mouth, still holding +the tube pointing with its closed end a little above the horizontal, +and blow gently. A beginner almost always blows too hard. + +What is wanted, of course, is a continued pressure, to give the +viscous glass time to yield gradually, if it is uniform; or else +intermittent puffs to enable the thinner parts, if there are any, to +cool more, and hence become more resisting than the thicker ones. In +any case a little practice will enable the operator to blow out a +round and even end--neither thicker nor thinner than the rest of the +tube. + +Sec. 21. To make a Weld. + +To begin with, try on two bits of glass of the same size, i.e. cut a +seven-inch length of glass in half by scratching it with the knife, +and pulling the ends apart with a slight inclination away from the +scratch. In other words, combine a small bending moment with a +considerable tensional stress. It is important to learn to do this +properly. If the proportions are not well observed, the tube will +break with difficulty, and the section will not be perpendicular to +the main length. If the knife is in good order it will make a fine +deep scratch--the feel of the glass under the knife will enable the +operator to decide when the scratch is made. The operation of cutting +large tubes will be treated further on. The two halves of the tube +being held one in each hand, and one tube closed at one end, the +extremities to be united will be warmed, and then put in the flame as +before. + +Fig. 16. + +There are many ways of proceeding--perhaps the easiest is as follows. +As soon as the glass shows signs of melting at the ends--and care +should be taken that much more is not heated--take both bits out of +the flame. Stop rotating for a moment, and resting the arms carefully +on the edge of the table, raise the tubes above the flame and bring +the ends swiftly and accurately together. This is a case of "sudden +death no second attempt at making the ends meet can be allowed; if +the tubes join in any other than a perfectly exact manner a kink more +or less objectionable will result. In practice the operator will +learn to bring the ends together, commencing at one point; i.e. the +axes of the tubes will be inclined at first, so as to cause adherence +at one spot only. If this is not quite "fair", then less damage is +done in moving one tube slightly up or down to get the contact exact. +The tubes will then be closed upon one another as if they were hinged +at the joint. This must be done lightly, yet sufficiently, to ensure +that the glass is actually in contact all round. + +Having gone so far, replace the tubes--now one--in the flame, and +carefully rotating the glass, raise the temperature higher than in the +operation just described, in fact the higher the temperature, short of +burning the glass, the better. Take the tube out of the flame and +blow into the open end, turning constantly as before. One puff is +enough. Then turn and pull the glass apart till it is of the same +diameter and thickness throughout, and feel that it is straight as +before. + +Though it is in general of high importance that the joint should be +well heated, the beginner will probably find that he "ties up" his +glass as soon as it gets really soft. + +If his object is to make one joint--at any cost--then let him be +careful to use two bits of exactly the same kind of glass, and only +get the temperature up to the viscous stage. If the joint be then +pulled out till it is comparatively thin, it will probably stand (if +of soda glass); certainly, if of lead glass, though in this case it +may not be sound. In any case the joint should be annealed in the +asbestos box if practicable, otherwise (unless between narrow tubes) +with the asbestos rag. Care must be taken that the asbestos is dry. + +Sec. 22. To weld two Tubes of different Sizes. + +To do this, the diameter of the larger tube must be reduced to that of +the smaller. The general procedure described in drawing down must be +followed, with the following modification. In general, a greater +length of the tube must be heated, and it must be made hotter. The +tube is to be gradually drawn in the flame with constant turning till +the proper diameter and thickness of glass are attained. + +Fig. 16. + +For this operation time must be allowed if the operator's hands are +steady enough to permit of it; the shoulder should form partly by the +glass sinking in and partly by the process of drawing the hot glass +out. A shoulder properly prepared is shown in the sketch. Beginners +generally make the neck too thin on large tubes, and too thick on +smaller ones. There ought to be no great difference in thickness of +glass between the neck on the larger tube, and the smaller tube. The +diameters should be as nearly as possible alike. + +Having drawn down the larger tube to a neck, take it out of the flame, +and as it cools pull and turn till the neck is of the right thickness +and is perfectly straight, i.e. make the final adjustment outside the +flame, and to that end have the neck rather too thick (as to glass) +before it is taken out. It is not necessary to wait till the neck +gets cold before the end can be cut off. Make a scratch as before--this +will probably slightly damage the temper of the file knife, but +that must be put up with. Hold the tube against the edge of the +table, so that the scratch is just above the level of the rim, and +strike the upper part a smart blow with the handle of the glass knife +rather in the direction of its length. [Footnote: A bit of hoop iron +nailed against the side of the table is a very convenient arrangement, +and it need not project appreciably above the general level of the +rim.] + +Of course this applies to a tube where economy has been exercised and +the end is short. If the tail is long enough to form a handle, the +tube may be pulled apart as before. As a rule a temporary joint +between a tube and a rod is not strong enough to enable the shoulder +to be broken at the scratch by mere pulling. The ends to be welded +must be broken off very clean and true. Subsequent operations are to +be carried out as already described. + +Sec. 23. The above operations will be easily performed on tubes up to +half an inch in diameter, if they are not too long. It is the length +of tube, and consequent difficulty in giving identity of motion with +the two hands, which make the jointing of long tubes difficult. There +are also difficulties if the tubes are very thin, have a very fine +bore or a very large diameter. + +All these difficulties merely amuse a good glass-blower, but to an +experimenter who wants to get on to other things before sufficient +skill is acquired (in the movement of the hands and arms) the +following method is recommended. First, use flint glass. Then, +assuming that any drawing down has to be done, do it as well as +possible, for on this the success of the method to be described +especially depends. Be sure that the tubes to be welded are cut off +clean and are as nearly as may be of the same size at the point of +junction. + +To fix the description, suppose it is desired to join two tubes (see +Fig. 8), each about one inch in diameter and a yard long. Get four +clip stands and place them on a level table. Be sure that the stands +are firm and have not warped so as to rock. In each pair of clips +place a tube, so that the two tubes are at the same height from the +table, and, in fact, exactly abut, with axes in the same straight +line. Close one tube by a cork and then fix the blowing apparatus as +shown to the other. + +In such an operation as this the drying apparatus may be dispensed +with, and a rubber tube simply connected to one end of the system and +brought to the mouth. Take the oxygen blow-pipe and turn the nozzle +till the flame issues towards you, and see that the flame is in order. +Then turn down the oxygen till it only suffices to clear the smoky +flame, and commence to heat the proposed joint by a current of hot +air, moving the flame round the joint. Finally, bring to bear the +most powerful flame you can get out of the blow-pipe, and carry it +round the joint so quickly that you have the latter all hot at once. +Put down the blow-pipe, and, using both hands, press the tubes +together (which wooden clips will readily allow), and after seeing +that the glass has touched everywhere, pull the tubes a trifle apart. +Apply the blow-pipe again, passing lightly over the thin parts, if +any, and heating thicker ones; having the end of the rubber tube in +his mouth, the operator will be able to blow out thick places. When +all is hot, blow out slightly, and having taken the flame away, pull +the tubes a little apart, and see that they are straight. + +Throw an asbestos rag over the joint, loosen one pair of the clamps +slightly, and leave the joint to anneal. It is important that the +least possible amount of glass should be heated, hence the necessity +of having the ends well prepared, and it is also important that the +work should be done quickly; otherwise glass will flow from the upper +side downwards and no strong joint will be obtained. + +Fig. 17. Tube being opened at one end. + +Sec. 24. To weld Tubes of very small Bore. + +If the bore is not so small as to prevent the entrance of the point of +the iron nail, get the ends of the tubes hot, and open the bore by +inserting the end of the nail previously smeared over with a trace of +vaseline. Work the nail round by holding the handle between the thumb +and first finger of the right hand, the tube being similarly placed in +the left. The tube and nail should be inclined as shown in the +sketch. + +Never try to force the operation; the nail soon cools the glass, so +that only a very short time is available after each heat; during this +the tube should be rotated against the nail rather than the nail +against the tube. Be careful not to heat a greater length of tube +than is necessary, or the nail will, by its component of pressure +along the tube, cause the latter to "jump up" or thicken and bulge. +Both ends being prepared, and if possible, kept hot, the weld may be +made as before, and the heating continued till the glass falls in to +about its previous thickness, leaving a bore only slightly greater +than before. + +It is in operations such as this that the asbestos box will be found +of great use. As soon as one end of the weld is ready cool it in the +flame till soot deposits, and then plunge it into the asbestos. This +will cause it to cool very slowly, and renders it less likely to crack +when again brought into the flame. Turned-out ends, if the glass is +at all thick, are very liable to crack off on reheating, so that they +must be reintroduced (into the flame) with especial care. This +liability to breakage is reduced, but not eliminated, by the asbestos +annealing. + +Figs. 18 and 19. + +Sec. 25. When the bore is very fine, it is best to seal off the tubes, +and blow an incipient bulb near one end of each tube. These bulbs may +be cooled in asbestos, and cut across when cold by means of a scratch +touched at one end (Figs. 18 and 19) by a fine point of highly +incandescent glass. For details of this method see p. 46, Fig. 21. +Time is occasionally saved by blowing off the ends of the bulbs. The +details of this process will be described when the operation of making +thistle-headed tubes is dealt with. + +Sec. 26. When the tubes are both of large diameter, long, and very thin +(cylinder tubes), a considerable amount of difficulty will be +experienced. On the whole, it is best to heat each end separately +till the glass thickens a little, anneal in the flame and in asbestos, +and then proceed as in Sec. 22. If the ends are not quite true, it will +be found that quite a thickness of glass may be "jumped" together at +one side of the tubes, while the edges are still apart at the other. +When this looks likely to happen, incline the tubes as if the joint +were a hinge, and bend back quickly; do not simply continue to push +the tubes together in a straight line, or an unmanageable lump of +glass will be formed on one side. + +If in spite of these precautions such a lump does form, proceed as +follows. Take a rod of glass, at least one-eighth of an inch thick, +and warm it in the flame at one end. Heat the imperfect joint till it +softens all round, and then bring the flame right up to the thick +part, and heat that as rapidly and locally as possible. The oxygas +flame does this magnificently. Press the heated end of the glass rod +against the thick part, and pull off as much of the lump as it is +desired to remove, afterwards blowing the dint out by a judicious +puff. Finish off as before. + +Sec. 27. Occasionally, when it is seen that in order to produce a joint +closed all round, one side of the tube would be too much thickened, it +is better to patch the open side. For this purpose take a glass rod +about one-sixteenth inch in diameter, and turn the flame to give its +greatest effect, still keeping rather an excess of air or oxygen. See +that the side of the joint already made is kept fairly hot--it need +not be soft; interrupt any other work often enough to ensure this. +Then, directing the flame chiefly on the thin rod, begin to melt and +pull the glass over the edges of the gap. When the gap is closed get +the lump very hot, so that all the glass is well melted together, and +then, if necessary, pull the excess of glass off, as before described. + +It must be remembered that this and the method of the previous section +are emergency methods, and never give such nice joints as a +manipulation which avoids them, i.e. when the ends of the tubes are +perfectly straight and true to begin with. Also note that, as the +tubes cannot be kept in rotation while being patched, it is as well to +work at as low a temperature as possible, consistently with the other +conditions, or the glass will tend to run down and form a drop, +leaving a correspondingly thin place behind. + +Fig. 20. + +Sec. 28. A very common fault in cutting a tube of about an inch in +diameter is to leave it with a projecting point, as shown. This can +be slowly chipped off by the pliers, using the jaws to crush and grind +away the edge of the projection; it is fatal to attempt to break off +large pieces of glass all at once. + +Sec. 29. It will be convenient here to mention some methods of cutting +large tubes. With tubes up to an inch and a half in diameter, and +even over this--provided that the glass is not very thick--we may +proceed as follows: Make a good scratch about half an inch long, and +pretty deep, i.e. pass the knife backwards and forwards two or three +times. Press a point of melted glass exactly on one end of the +scratch; the glass point even when pressed out of shape should not be +as large as a button one-twelfth of an inch in diameter. If this +fails at first, repeat the operation two or three times. + +Fig. 21. + +If a crack does not form, touch the hot place with the cold end of the +nail. If no success is obtained, try the other end of the scratch. +If failure still pursues the operator, let him make another cut on the +opposite side of the tube and try again. In general, the tube will +yield the first or second time the hot drop of glass is applied. +Never apply the drop at the centre of the scratch, or a ragged crack, +which may run in any direction, will result. Very often, with a large +tube, the crack formed by a successful operation will only extend a +short distance. In this case it is desirable to entice the crack +round the tube, and not trust to its running straight when the tube is +pulled apart. + +On the whole, the best method in this case is to employ a flame +pencil, which should be kept ready for use. This merely consists of a +bit of glass tube of about the same dimensions as an ordinary lead +pencil, drawn down to a very fine jet at one end. The jet must not be +very long or thin, or the glass will soon fuse up. A few trials will +enable the operator to get the proper proportions, which are such that +the tube has the general appearance of a pencil normally sharpened +(say with a cone of 60'). This tube is best made of hard glass. +Connect it to a gas supply by light flexible tubing, and turn down the +gas till the flame from the end of the jet is not more than one-tenth +of an inch long. Then apply the jet, beginning from the end of the +crack, and gradually draw it (the crack) round the tube. The +operation will be assisted if a rubber ring is slipped on the tube to +begin with, so that the eye has some guide as to whether the flame is +being drawn round properly or not. The ring must, of course, be far +enough away to escape the effect of the flame. The crack will be +found to follow the flame in the most docile manner, unless the tube +is thick or badly annealed. Some operators recommend a pencil of +glowing charcoal, but the flame is undoubtedly better. + +Sec. 30. To cut very thick Tubes. + +A large number of methods have been proposed, and nearly everybody has +his favourite. The following has always succeeded with me. First +mark on the tube, by means of a little dead black spirit paint, +exactly where the cut is to be. Then sharpen the glass knife and +scratch a quite deep cut all round: there is no difficulty in making +the cut one-twentieth of an inch deep. It will be proper to lubricate +the knife with kerosene after the first mark is made. [Footnote: The +edge of the knife may be advantageously saved by using an old file +moistened with kerosene for the purpose. I find kerosene is not +worse, but, if anything, better than the solution of camphor in +turpentine recommended by Mr. Shenstone.] + +If the glass is about one-eighth of an inch thick, the scratch maybe +conveniently about one-twentieth of an inch deep, but if the glass is +anything like one-quarter of an inch thick, the scratch must be much +deeper, in fact, the glass may be half cut through. To make a very +deep scratch, a wheel armed with diamond dust, which will be described +later on, may be used. However, it is not essential to use a diamond +wheel, though it saves time. + +When the cut is made to a sufficient depth proceed thus: Obtain two +strips of bibulous paper or bits of tape and twist them round the tube +on each side of the scratch, allowing not more than one-eighth of an +inch between them. Then add a few drops of water to each, till it is +thoroughly soaked, but not allowing water to run away. Dry out the +scratch by a shred of blotting paper. + +Turn down the oxygas flame to the smallest dimensions, and then boldly +apply it with its hottest part playing right into the nick and at a +single point. Probably in about two seconds, or less, the tube will +break. If it does not, rotate the tube, but still so that the flame +plays in the nick. After making the tube very hot all round--if it +has not broken--apply the flame again steadily at one point for a few +seconds and then apply a bit of cold iron. If the tube does not break +at once during these processes, let it cool, and cut the groove +deeper; then try again. [Footnote: This method is continually being +reinvented and published in the various journals. It is of unknown +antiquity.] + +Fig. 22. + +If the tube breaks after great heating and long efforts, it will +probably leave incipient cracks running away from the break, or may +even break irregularly. A good break is nearly always one that was +easily made. If a number of rings have to be cut, or a number of cuts +made on glass tubes of about the same size, it will be found +economical in the end to mount a glazier's diamond for the purpose. A +simple but suitable apparatus is figured (Fig. 23). + +Fig. 23. + +The only difficulty is to regulate the position of the diamond so that +it cuts. In order to do this, carefully note its cutting angle by +preliminary trials on sheet glass, and then adjust the diamond by +clamps, or by wriggling it in a fork, as shown. Weight the board very +slightly, so as to give the small necessary pressure, and produce the +cut by rotating the tube by hand. When a cut is nearly completed take +great care that the two ends join, or irregularity will result. This +is not always easy to do unless the tube happens to be straight. +Having got a cut, start a crack by means of a fine light watchmaker's +hammer, or even a bit of fused glass, and entice the crack round the +cut by tapping with the hammer or by means of the flame pencil. + +If the cut is a true "cut" the tube will break at once. As a supply +of electrical current for lighting will, in the near future, be as +much a matter of course for laboratory purposes as a gas supply, I add +the following note. To heat a tube round a scratch, nothing--not +even the oxygas blow-pipe--is so good as a bit of platinum or iron +wire electrically heated. If the crack does not start by considerable +heating of the glass, stop the current, unwind the wire, and touch the +glass on the crack either with a bit of cold copper wire or a wet +match stem. I prefer the copper wire, for in my experience the water +will occasionally produce an explosion of cracks. On the other hand, +the cold wire frequently fails to start a crack. + +Judging from the appearance of thick tubes as supplied by the dealers, +the factory method of cutting off appears to be to grind a nick almost +through the tube, and right round; and for really thick glass this is +the safest but slowest way; a thin emery wheel kept wet will do this +perfectly. Suitable wheels may be purchased from the "Norton" Emery +Wheel Co. of Bedford, Mass, U.S.A.--in England through Messrs. +Churchill and Co. of London, importers. + +Sec. 31. To blow a Bulb at the End of a Tube. + +I must admit at once that this is a difficult operation--at all +events, if a large bulb is required. However, all there is to be said +can be said in few words. In general, when a bulb is required at the +end of a tube it will be necessary to thicken up the glass. A +professional glass-worker will generally accomplish this by "jumping +up" the tube, i.e. by heating it where the bulb is required, and +compressing it little by little until a sufficient amount of glass is +collected. The amateur will probably find that he gets a very +irregular mass in this way, and will be tempted to begin by welding on +a short bit of wide and thick tubing preparatory to blowing out the +bulb. + +However, supposing that enough glass is assembled by-either of these +methods, and that it is quite uniform in thickness, let the thickened +part be heated along a circle till it becomes moderately soft, and let +it then be expanded about one-fifth, say by gently blowing. It is +perhaps more important to keep turning the glass during bulb-blowing +than in any other operation, and this both when the glass is in the +flame and while the bulb is being blown. It is also very important to +avoid draughts. In general, a bulb is best blown with the tube in a +nearly horizontal position, but sloping slightly upwards from the +mouth. If it be noticed that a bulb tends to blow out more at one +side than another, let the side of greatest protuberance be turned +down, so that it is at the lowest point, reduce the pressure for an +instant, and then blow again. It will be observed that the bulb will +now expand at the top. + +The reason of this is chiefly that the under side cools most rapidly +(according to Faraday, Chemical Manipulation, Sec. 1194), and +consequently can expand no further; but also it is not unlikely that +the glass tends to flow somewhat from the upper side, which remains +hot, and consequently the bulb, when the next puff reaches it, will +tend to yield at this point. By heating several zones the tube will +become gradually expanded. + +Fig. 24. + +Fig. 25. + +Fig. 26. + +When the length of the thickened part of the tube only slightly +exceeds its diameter (Fig. 25), let the whole be brought to a +temperature which, with flint glass, should be just short of that of +perfect fluidity; and then, holding the tube horizontally and +constantly turning it, let the bulb be blown out to its full size, +noting the appearances and correcting too great protuberance on any +side by the means above mentioned. If the bulb appears pear-shaped +turn the tube so that the melted mass is directed upwards; if the +bulb have the contrary fault, correct in the corresponding manner. + +The bulb when finished may be lightly tapped on the table, when, if +there is any weak place owing to inequality of thickness, the bulb +will break, and the operation may be started afresh. "A good bulb is +round, set truly on the tube, and free from lumps of thick glass or +places of excessive thinness." When the amateur has succeeded in +blowing a bulb two inches in diameter on the end of a strong bit of +thermometer tube--say for an air thermometer--he may well seek the +congratulations of his friends. + +In case the bulb is not satisfactory on a first attempt, it may be +melted down again, if the following precautions are taken. Directly +creases begin to appear in the bulb let it be withdrawn from the +flame, and gently blown till the creases come out. By alternate +heating and blowing the glass can be got back to its original form, or +nearly so, but unless the operator shows great skill and judgment, the +probability is that the glass will be uneven. By heating and keeping +the thicker parts in the higher position, and blowing a little now and +again, the glass may be got even, and a new attempt may be made. It +must not be supposed that this process can be carried on indefinitely, +for the glass tends to lose its viscous properties after a time, or, +at all events, it "perishes" in some way, especially if it has been +allowed to get very thin; consequently too frequent attempts on the +same glass are unprofitable. Two or three trials are as many as it +generally pays to make. As a rule the largest possible flame may be +used with advantage in this operation. + +Sec. 32. To blow a bulb in the middle of a tube, the procedure is much +like that already treated, but the manipulation is, if anything, +more difficult, for the further end of the tube must be carried and +turned as well as the end which is held to the lips. + +Sec. 33. To make a side Weld. + +This is by no means difficult, but is easier with lead glass than with +soda glass. The tube to which it is desired to make a side connection +having been selected, it is closed at one end by rubber tube stops, or +in any other suitable manner. The zone of the proposed connection is +noted, and the tube is brought to near softness round that circle (if +the tube is made actually soft, inconvenience will arise from the +bending, which is sure to occur). Two courses are then open to the +operator, one suitable to a thick tube, the other to a tube of +moderate thickness. + +Taking the former first. Provide a piece of glass rod and warm its +end. Direct a small flame against the spot on the thick tube where +the proposed joint is to be. When the glass becomes almost +incandescent at this spot, put the end of the rod against it and draw +out a thread of glass till sufficient "metal" has been removed. Then +fuse off the thread close to the tube. + +Fig. 27. + +The subsequent procedure is the same as for thin tubes. In this case +heat the spot by the smallest flame available, and get the spot very +hot. Blow it out gently into a bubble, perhaps extending to a height +equal to its diameter. Then heat the top of the bubble till it is +incandescent and blow violently. This will produce an opening fringed +by glass so thin as to exhibit interference colours. Remove the filmy +part, and heat the frayed edges till they cohere and form an incipient +tube. If the flame has been of a correct size, the tube will now be +of the same diameter as the tube to be welded on, and will project +perhaps one-sixteenth of an inch from the surface of the main tube +(Fig. 28). + +Fig. 28. + +Fig. 29. + +When this stage is reached, again heat the tube all round till it +nearly softens, and by means of the other hand heat the end of the +other tube which it is proposed to weld. Just before the main tube +actually softens, turn it so as to heat the edges of the aperture, and +at the same time get the end of the side tube very hot. Take both out +of the flame for an instant, and press the parts together, instantly +slightly withdrawing the side tube. If the operation is well +performed, it will be found that the point of maximum thickness of +glass is now clear of the main tube. The joint is then to be heated +all round and blown out--a rather awkward operation, and one +requiring some practice, but it can be done. + +Fig. 30. + +If great strength is wanted, heat the main tube all round the joint +bit by bit, and blow each section slightly outwards. If the operator +is confident in his skill, he should then heat the whole joint to the +softening point, blow it out slightly, and then adjust by pulling and +pushing. Cool first in the gas flame, and then plunge the joint into +the asbestos and cover it up--or if too large, throw the asbestos +cloth round it. + +In the case of soda glass this final "general heat" is almost +essential, but it is not so with flint glass, and as the general heat +is the most difficult part of the job, it will be found easier to use +lead glass and omit the general heating. With soda glass a very small +irregularity will cause the joint to break when cold, but flint glass +is much more long-suffering. It is easy to perform the above +operation on small tubes. For large ones it will be found best to +employ flint glass and use the clip stands as in the case of direct +welds, treated above, but, of course, with suitable modifications. +Never let the main tube cool after the hole is made until the work is +done. + +Sec. 34. Inserted Joints. + +In many instances the performance of apparatus is much improved by +joints of this kind, even when their use is not absolutely essential. + +There are two ways in which inserted joints may be made. The first +method is the easier, and works well with flint glass; but when one +comes to apply it to soda glass there is a danger of the glass +becoming too thick near the joint, and this often leads to a cracking +of the joint as the glass cools. + +Fig. 31. + +Suppose it is desired to insert the tube B into the tube A (Fig. 31). +Begin by reducing the size of the end of tube A till B will just slip +in quite easily. With B about one-quarter inch in diameter, a +clearance of about one-twentieth of an inch, or less, in all (i.e. +one-fortieth of an inch on each side) will be proper. + +Heat B by itself at the proposed zone of junction, and blow out a very +narrow ring; then compress this slightly so that it forms an almost +closed ring of glass. The figure refers to the close of this +operation (Fig. 31, B). It does not matter much whether the ring +remains a mere flattened bulb, or whether it is a solid ring, but it +must be one or the other. Some judgment must be exercised in +preparing the ring. In general, the beginner will collect too much +glass in the ring, and consequently the joint, when made, will either +be thick and liable to crack easily, or it will be blown out into an +erratic shape in endeavours to reduce this thickness. Accordingly, +the operator will, if necessary, thin the tube B by drawing slightly, +if he considers it desirable, before the little enlargement is blown +out. In general, two heats must be used for this operation. + +Fig. 32. + +Get the approximating parts of both A and B up to a temperature just +below that at which they will adhere, and having closed the other end +of A, place B carefully within it up to the ring, and if it can be +arranged, have a mica wad in A, with a central hole through which the +end of B can project. This will very much facilitate the operation, +especially if B is long, but may be dispensed with by the exercise of +care and skill. + +The operation is now simple. Fuse the junction and press the tubes +lightly together, being careful not to collect more glass than can be +helped; finally, blow out the joint and reduce the thickness by mild +drawing (Fig. 33). In order to make a really good joint, two points +must be particularly attended to--the rim must be thin and its plane +perfectly perpendicular to the axis of tube B; the end of tube A must +be cut off quite clean and perpendicular to its axis before B is +inserted. So important are these conditions--especially the latter +that the writer has even occasionally used the grindstone to get the +end of A into a proper condition, an admission which will probably +earn the contempt of the expert glass-worker. + +Fig. 33. + +Now for the second method, which is often practised in Germany, where +soda glass is chiefly used. With this glass the chief point is to get +a very even and not too thick ring at the junction, and consequently +the extra thickening produced by making a rim on B is rather a +drawback. The method consists in cutting off from B the length which +it is desired to insert, slipping this into A (which may be an +otherwise closed bulb, for instance), and then gradually melting up +the open end of A till the piece of B inside will no longer fall out. +By holding the joint downwards so that the inserted portion of B rests +on the edges of the opening, a joint may be made with the minimum +thickening. + +The external part of B, previously heated, is then applied, and the +joint subjected to a "general" heat and blown out. Very nice joints +may be made by this method, and it is perhaps the better one where the +external part of B is to be less in diameter than the inserted part. +It was in this manner that the writer was taught to make glass +velocity pumps, one of which, of a good design, is figured as an +example. + +In all cases good annealing should follow this operation. If the +inserted part of the inner tube (B) is anything like an inch in +diameter, and especially if it is of any length, as in some forms of +ozone apparatus, or in a large Bunsen's ice calorimeter, the +arrangements for supporting the inner part must be very good. A +convenient way of proceeding when the inner tube is well supported is +to make the mouth of A only very little larger than the diameter of B, +so that B will only just slip in. Then the mouth of A and the zone of +B may be heated together, and B blown out upon A. This, of course, +must be arranged for, if necessary, by temporarily stopping the inner +end of B. + +The inner support of B should be removed as soon as practicable after +the joint is made, or, at all events, should not be perfectly rigid; a +tightly-fitting cork, for instance, is too rigid. The reason is, of +course, that in cooling there may be a tendency to set B a little to +one side or the other, and if it is not free to take such a set, the +joint most probably will give way. Good annealing both with flame and +asbestos is a sine qua non in all inserted work. + +Fig. 34. + +Sec. 35. Bending Tubes. + +I have hitherto said nothing about bending tubes, for to bend a tube +of a quarter of an inch in diameter, and of ordinary thickness, is +about the first thing one learns in any laboratory, while to bend +large tubes nicely is as difficult an operation as the practice of +glass-blowing affords. However, even in bending a narrow tube it is +possible to proceed in the wrong way. The wrong way is to heat a +short length of the tube and then bend it rapidly, holding the plane +of the bend horizontal. The right way, per contra, is to use a +batswing burner to heat, say, two inches of the tube with constant +turning till it is very soft, and then, holding the glass so that the +bend will be in a vertical plane passing through one eye (the other +being shut), to make the bend rather slowly. + +If an exact angle is required, it is as well to have it drawn out on a +sheet of asbestos board. In this case bend the glass as described +till it is approximately right, and finish by laying it on the +asbestos board and bringing it up to the marks. A suitable bit of +wood may be substituted for the asbestos on occasion. + +N.B: The laboratory table is not a suitable piece of wood. A +right-angled bend is often wanted. In this case the corner of a table +will serve as a good guide to the eye, the glass being finished by +being held just above it. If great accuracy is wanted, make a wooden +template and suspend it by a screw from the side of the table, so that +the vertex of the gauge for the interior angle projects downwards, +then finish by bending the tube round it. The wood may be about half +an inch thick. + +If a sharp bend is required, heat the tube in the blow-pipe, and bend +it rapidly, blowing out the glass meanwhile. The reason why a long +bend should be held in a vertical plane is that the hot part tends to +droop out of the plane of the bend if the latter be made in a +horizontal position. To bend a tube above half an inch in diameter is +a more or less difficult operation, and one which increases in +difficulty as the diameter of the tube increases. + +A U-tube, for instance, may be made as follows: Use the four +blow-pipe arrangement so as to heat a fair length of tube, and get, +say, two inches of tube very hot--almost fluid, in fact--by means of +the carbon block supported from a stand. Remove the tube rapidly from +the flame and draw the hot part out to, say, three inches. Then, +holding the tube so as to make the bend in a vertical plane, bend it +and blow it out together to its proper size. + +This operation seems to present no difficulties to experienced +glass-workers, even with tubes of about one inch in diameter, but to +the amateur it is very difficult. I always look on a large U-tube +with feelings of envy and admiration, which the complex trick work of +an elaborate vacuum tube does not excite in the least. It will be +noted that this method may, and often does, involve a preliminary +thickening of the glass. + +With tubes over an inch in diameter I have no idea as to what is the +best mode of procedure--whether, for instance, a quantity of sand or +gas coke might not be used to stuff out the tube during bending, but +in this case there would be the difficulty of removing the fragments, +which would be sure to stick to the glass. + +Of course, if the bend need not be short, the tube could be softened +in a tube furnace and bent in a kind of way. I must admit that with +tubes of even less than one inch in diameter I have generally managed +best by proceeding little by little. I heat as much of the glass as I +can by means of a gigantic blow-pipe, having a nozzle of about an inch +in diameter, and driven by a machine-blower. + +When I find that, in spite of blowing, the tube begins to collapse, I +suspend operations, reheat the tube a little farther on, and so +proceed. If by any chance any reader knows a good laboratory method +of performing this operation, I hope he will communicate it to me. +After all, the difficulty chiefly arises from laboratory heating +appliances being as a rule too limited in scope for such work. + +The bending of very thin tubes also is a difficulty. I have only +succeeded here by making very wide bends, but of course the blowing +method is quite applicable to this case, and the effect may be +obtained by welding in a rather thicker bit of tube, and drawing and +blowing it till it is of the necessary thinness. This is, however, a +mere evasion of the difficulty. + +Sec. 36. Spiral Tubes. + +These are easily made where good heating apparatus is available. As, +however, one constantly requires to bend tubes of about one-eighth +inch in diameter into spirals in order to make spring connections for +continuous glass apparatus, I will describe a method by which this is +easily done. Provide a bit of iron pipe about an inch and a quarter +in outside diameter. Cover this with a thick sheath of asbestos +cloth, and sew the edges with iron wire. Hammer the wire down so that +a good cylindrical surface is obtained. Make two wooden plugs for the +ends of the iron pipe. Bore one to fit a nail, which may be held in a +small retort clip, and fasten a stout wire crank handle into the other +one. Support the neck of the handle by means of a second clip. In +this way we easily get a sort of windlass quite strong enough for our +purpose. + +Fig. 35. + +Provide a large blow-pipe, such as the blow-pipe of a Fletcher +crucible furnace, Select a length of tubing and clean it. Lash one +end to the cylinder by means of a bit of wire, and hold the other end +out nearly horizontally. Then start the blow-pipe to play on the tube +just where it runs on to the asbestos cylinder, and at first right up +to the lashing. Get an attendant to assist in turning the handle of +the windlass, always keeping his eye on the tube, and never turning so +fast as to tilt the tube upwards. By means of the blow-pipe, which +may be moved round the tubing, heat the latter continuously as it is +drawn through the flame, and lay it on the cylinder in even spirals. + +If the tubing is thin, a good deal of care will have to be exercised +in order to prevent a collapse. A better arrangement, which, however, +I have not yet tried, would, I think, be to replace the blow-pipe by +two bats-wing burners, permanently fastened to a stand, one of them +playing its flame downwards on to the top of the flame of the other. +The angle between the directions of the jets might be, say, 130 deg., or +whatever is found convenient. In this way the glass would not be so +likely to get overheated in spots, and better work would doubtless +result. However, I have made numbers of perfectly satisfactory +spirals as described. Three or four turns only make a sufficiently +springy connection for nearly all purposes. + +Sec. 37. On Auxiliary Operations on Glass:- + +Boring Holes through Glass:- This is much more easily done than is +generally supposed. The best mode of procedure depends on the +circumstances. The following three cases will be considered:- + +1. Boring holes up to one-quarter inch diameter through thick glass +(say over one-eighth inch), or rather larger holes through thin glass. + +2. Boring holes of any size through thick glass. + +3. Boring round holes through ordinary window glass. + +Sec. 38. Boring small Holes. + +Take a three-cornered file of appropriate dimensions, and snip the +point off by means of a hammer; grind out most of the file marks to +get sharp corners. Dip the file in kerosene, and have plenty of +kerosene at hand in a small pot. Place the broken end of the file +against the glass, and with considerable pressure begin to rotate it +(the file) backwards and forwards with the fingers, very much as one +would operate a bradawl against a hard piece of wood. The surface of +the glass will shortly be ground away, and then the file bradawl will +make much quicker progress than might be expected. Two or three +minutes should suffice to bore a bit of sheet window-glass. + +The following points require attention: + +(1) Use any quantity of oil. + +(2) After getting through the skin reduce the pressure on the file. + +(3) Be sure to turn the file backwards and forwards through a complete +revolution at least. + +(4) When the hole is nearly through reduce the pressure. + +(5) When the hole is through the glass be exceedingly careful not to +force the file through too rapidly, otherwise it will simply act as a +wedge and cause a complete fracture. + +(6) In many cases it is better to harden the file in mercury before +commencing operations; both files and glass differ so much in hardness +that this point can only be decided by a trial. If it is found +necessary to harden the file, use either a large blow-pipe and a coke +or charcoal bed, or else a small forge. A small blowpipe, such as is +generally found in laboratories, does more harm than good, either by +burning the end of the file or raising it to an insufficient +temperature. + +(7) To sharpen the file, which is often necessary after passing +through the "skin" of the glass, put it in a vice so that the point +just protrudes clear of the jaws. Then, using a bit of waste iron as +an intermediary anvil or punch, knock off the least bit from the +point, so as to expose a fresh natural surface. The same result may +be brought about by the use of a pair of pliers. + +If several holes have to be bored, it is convenient to mount the file +in the lathe and use a bit of flat hard wood to press up the glass by +means of the back rest. A drilling machine, if not too heavy, does +very well, and has the advantage of allowing the glass to remain +horizontal so that plenty of oil can be kept in the hole. + +Use a very slow speed in either case--much slower than would be used +for drilling wrought iron. It is essential that the lubricant should +flow on to the end of the file very freely, either from a pipette or +from the regular oil-feed. If a little chipping where the file +pierces the back surface is inadmissible, it is better, on the whole, +to finish the bore by hand, using a very taper file. It is not +necessary to use a special file for the lathe, for a well-handled file +can be chucked very conveniently in a three-jaw chuck by means of the +handle. + +Mr. Shenstone recommends a lubricant composed of camphor dissolved in +turpentine for general purposes. With the object of obtaining some +decisive information as to the use of this lubricant, and to settle +other points, I made the following experiments. Using an old +three-cornered French file, I chipped off the point and adjusted the +handle carefully. I also ground out the file marks near the point, +without hardening the file in mercury. Using kerosene and turpentine +and camphor, I began to bore holes in a hard bit of 3/32 inch window +glass. + +Each hole was bored to about one-eighth inch in diameter in four +minutes with either lubricant. After hardening the file in mercury +and using kerosene, I also required four minutes per hole. After +mounting the file in a lathe which had been speeded to turn up brass +rods of about one-half-inch diameter, and therefore ran too fast, I +required one and a half minutes per hole, and bored them right +through, using kerosene. On the whole, I think kerosene does as well +as anything, and for filing is, I think, better than the camphor +solution. However, I ought to say that the camphor-turpentine +compound has probably a good deal to recommend it, for it has survived +from long ago. My assistant tells me he has seen his grandfather use +it when filing glass. + +I beg to acknowledge my indebtedness to Mr. Pye, of the Cambridge +Scientific Instrument Company, for showing me in 1886 (by the courtesy +of the Company) the file method of glass-boring; it is also described +by Faraday in Chemical Manipulation, 1228. + +It is not necessary, however, to use a file at all, for the twist +drills made by the Morse Drill Company are quite hard enough in their +natural state to bore glass. The circumferential speed of the drill +should not much exceed 10 feet per minute. In this way the author has +bored holes through glass an inch thick without any trouble except +that of keeping the lubricant sufficiently supplied. For boring very +small holes watchmaker's drills may be used perfectly well, especially +those tempered for boring hardened steel. The only difficulty is in +obtaining a sufficient supply of the lubricant, and to secure this the +drill must be frequently withdrawn. + +My reason for describing the file method at such length is to be found +in the fact that a Morse drill requires to be sharpened after drilling +glass before it can be used in the ordinary way, and this is often a +difficulty. + +I ought to say that I have never succeeded in boring the barrel of a +glass tap by either of these methods. [Footnote: I have been lately +informed that it is usual to employ a splinter of diamond set in a +steel wire holder both for tap boring and for drilling earthenware for +riveting. The diamond must, of course, be set so as to give +sufficient clearance for the wire holder. + +For methods of using and setting diamond tools see Sec. 55. It will +suffice to say here that a steel wire is softened and filed at one end +so as to form a fork; into this the diamond is set by squeezing with +pliers. The diamond is arranged so as to present a point in the axis +of the wire, and must not project on one side of the wire more than on +the other. It is not always easy to get a fragment satisfying these +conditions, and at the same time suitable for mounting. A drop of +solder occasionally assists the process of setting the diamond. + +In drilling, the diamond must be held against the work by a constant +force, applied either by means of weight or a spring. I made many +trials by this method, using a watchmaker's lathe and pressing up the +work by a weight and string, which passed over a pulley. I used about +40 ounces, and drilled a hole 3/32 in diameter in flint glass at a +speed of 900 revolutions per minute to a depth of one-eighth of an +inch in eight minutes. I used soap and water as a lubricant, and the +work was satisfactory. + +Since this was set up, I have been informed by Mr. Hicks of Hatton +Garden that it is necessary to anneal glass rod by heating it up to +the softening point and allowing it to cool very slowly under red-hot +sand or asbestos before boring. If this be done, no trouble will be +experienced. The annealing must be perfect.] + +Sec. 39. For boring large holes through thick glass sheets, or, indeed, +through anything where it is necessary to make sure that +no accident can happen, or where great precision of position and form +of hole is required, I find a boring tube mounted as shown in the +picture (Fig. 36) is of great service. Brass or iron tube borers do +perfectly well, and the end of the spindle may be provided once for +all with a small tube chuck, or the tubes may be separately mounted as +shown. A fairly high speed is desirable, and may be obtained either +by foot, or, if power is available, is readily got by connecting to +the speed cone of a lathe, which is presumably permanently belted to +the motor. + +Fig. 36. + +After trying tubes armed with diamond dust, as will be presently +explained, I find that emery and thin oil or turpentine, if liberally +supplied below the glass, will do very nearly as well. The tube +should be allowed to rise from the work every few seconds, so as to +allow of fresh emery and oil being carried into the circular grooves. +This is done by lifting the hinged upper bearing, the drill being +lifted by a spiral spring between the pulley and the lower bearing +shown at B. The glass may be conveniently supported on a few sheets +of paper if flat, or held firm in position by wooden clamps if of any +other shape. In any case it should be firmly held down and should be +well supported. Any desired pressure upon the drill is obtained by +weighting the hinged board A. + +Sec. 40. The following method was shown to me by Mr. Wimshurst, but I +have not had occasion to employ it myself. It is suitable for boring +large holes through such glass as the plates of Mr. Wimshurst's +Influence machines are usually made of. A diamond is mounted as the +"pencil" of a compass, and with this a circle is drawn on the glass in +the desired position. The other leg of the compass of course rests on +a suitable washer. + +To the best of my recollection the further procedure was as follows. +A piece of steel rod about one-eighth inch in diameter was ground off +flat and mounted in a vice vertically, so as to cause its plane end to +form a small horizontal anvil. The centre (approximately) of the +diamond-cut circle of the glass was laid on this anvil so as to rest +evenly upon it, and the upper surface (i.e. that containing the cut) +was then struck smartly with a hammer, completely pulverising the +glass above the anvil. The hole was gradually extended in a similar +manner right up to the diamond cut, from which, of course, the glass +broke away. + +A similar method has long been known to glaziers, differing from the +preceding in that a series of diamond cuts are run across the circle +parallel to two mutually perpendicular diameters. A smart tap on the +back of the scored disc will generally cause the fragments to tumble +out. I have never tried this myself, but I have seen it done. + +Large discs may easily be cut from sheet glass by drawing a circular +diamond cut, and gradually breaking away the outer parts by the aid of +additional cuts and a pair of pliers or "shanks" (see Fig. 44). + +Sec. 41. Operations depending on Grinding: Ground-in Joints. + +The process will be perfectly understood by reference to a simple +case. Suppose it is desired to grind the end of a tube into the neck +of a bottle. If a stoppered bottle is available, the stopper must be +taken out and measured as to its diameter at the top and bottom. +Select a bit of tube as nearly as possible of the same diameter as the +stopper at its thickest part. Draw down the glass in the blow-pipe +flame rather by allowing it to sink than by pulling it out. After a +few trials no difficulty will be experienced in making its taper +nearly equal to that of the stopper, though there will in all +probability be several ridges and inequalities. When this stage is +reached anneal the work carefully and see that the glass is not too +thin. Afterwards use emery and water, and grind the stopper into the +bottle. + +There are six special directions to be note + +(1 )Turn the stopper through at least one revolution in each +direction. + +(2) Lift it out often so as to give the fresh emery a chance of +getting into the joint. + +(3) Rotate the bottle as well as the stopper in case there is any +irregularity in the force brought to bear, which might cause one side +of the neck to be more ground than another, or would cause the tube to +set rather to one side or the other. + +(4) Use emery passing a 50 sieve, i.e. a sieve with fifty threads to +the inch run (see Sec. 144) to begin with, and when the stopper nearly +fits, wash this thoroughly away, and finish with flour emery, +previously washed to get rid of particles of excessive size; the +process of washing will be fully discussed in the chapter on +glass-grinding, which see. + +(5) Any degree of fineness of surface may be obtained by using graded +emery, as will be explained, but, in general, it is unnecessary to +attempt a finer surface than can be got with washed flour emery. A +superficial and imperfect polish may be given by grinding for a short +time with powdered pumice stone. + +(6) If the proper taper is not attained by blowing, or if ridges are +left on the tapered part, the process may be both hastened and +improved by giving the taper a preliminary filing with a +three-cornered file and kerosene, just as one would proceed with iron +or brass. A little filing will often save a good deal of grinding and +make a better job. + +If a bottle without a tapered neck is to be employed, it is as well to +do the preliminary grinding by means of a cone turned up from a bit of +cast iron. This is put in the lathe and pushed into the mouth of the +bottle, the latter being supported by the hands. Use about the same +surface speed as would be employed for turning cast iron. In this +case the emery is better used with kerosene. + +If a cylindrical bit of cast iron about an inch in diameter is turned +down conically nearly to a point, it will save a good deal of trouble +in making separate cones. If it gets ground into rings, and it +becomes necessary to turn it up, use a diamond tool until the skin is +thoroughly removed; the embedded emery merely grinds the edge off any +ordinary steel tool. + +For diamond tools see Sec. 55. + +Sec. 42. Use of the Lathe in Glass-working. + +If it is necessary to remove a good deal of glass, time may be saved +by actually turning the glass in a lathe. According to the direction +given above for grinding a tube into the neck of a bottle, very little +glass need be removed if the drawing down is well done, so that for +this purpose turning is often unnecessary. + +If the taper of the stopper be small and it is permissible to use a +thick tube, or if a solid stopper only has to be provided, or an old +stopper quickly altered to a new form, turning is very useful. The +glass may be "chucked" in any suitable manner, and run at a speed not +exceeding 10 feet per minute. Prepare a three-cornered file by +mercury-hardening and by grinding the end flat so as to form a cutting +angle of about 80 deg., and use a moderate amount of kerosene lubrication, +i.e. enough to keep the glass damp, but even this is not essential. +Use the file as an ordinary brass turning tool, and press much more +lightly than for metal turning. The glass will be found to scrape off +quite pleasantly. + +By chucking glass tubes on wooden mandrells the ends may be nicely +turned in this manner ready for accurate closing by glass plates. + +The process of grinding also is made much more rapid--at all events +in the earlier stages--by chucking either the stopper or the bottle +and holding the other member in the fingers, or in a wooden vice held +in the hands. The finishing touches are best given by hand. + +I ought to say that I think a good deal of glass-grinding, as +practised in laboratories, might be advantageously replaced by glass +turning or filing and certainly will be by any one who will give these +methods a trial. + +If one tube is to be ground into another, as in grinding a retort into +a receiver, the latter must be drawn down from a larger piece, few +beginners being able to widen a tube by the method explained with +sufficient ease and certainty. The other operations are similar to +the operations above described. + +Sec. 43. Funnels often require to be ground to an angle of 60 deg.. For +this purpose it is well to keep a cast-iron cone, tapering from +nothing up to four inches in diameter. This may be mounted on a +lathe, and will be found of great use for grinding out the inside of +funnels. Care must be taken to work the funnel backwards and +forwards, or it will tend to grind so as to form rings, which +interfere with filtering. A rough polish may be given on the lines +explained in the next section. + +Sec. 44. A rough polish may be easily given to a surface which has been +finished by washed flour emery, in the following manner. Turn up a +disc of soft wood on the lathe, and run it at the highest wood-turning +speed. Rub into the periphery a paste of sifted powdered pumice stone +and water. + +Any fairly smooth ground glass surface may be more or less polished by +holding it for a moment against the revolving disc. Exact means of +polishing will be described later on. Meanwhile this simple method +will be found both quick and convenient, and is often quite sufficient +where transparency, rather than figure, is required. I daresay a fine +polish may be got on the same lines, using putty powder or washed +rouge (not jewellers' rouge, which is too soft, but glass-polishers' +rouge) to follow the pumice powder, but I have not required to try +this. + +Sec. 45. It is sometimes required to give to ground glass surfaces a +temporary transparency. This is to be done by using a film of oil of +the same refractive index as the glass. Cornu has employed a varnish +consisting of a mixture of turpentine and oil of cloves, but the +yellow-brown colour of the latter is often a disadvantage. It will be +found that a mixture of nut oil and oil of bitter almonds, or of +bromo-napthalene and acetone, can be made of only a faint yellow +colour; and by exact adjustment of the proportions will have the same +refractive index for any ray as crown glass (ordinary window glass). + +Procure a sample of the glass and smash it up to small fragments in an +iron mortar. Sift out the fine dust and the larger pieces; bits +about as large as small beads--say one-sixteenth inch every way--do +very well. Boil the sifted glass with strong commercial hydrochloric +acid to remove iron, wash with distilled water and a few drops of +alcohol, dry on blotting paper in the sun or otherwise. Put the dry +glass into a bottle or beaker, and begin by adding almond oil (or +bromo-napthalene), then add nut oil (or acetone) till the glass +practically disappears when examined by sodium light, or light of any +other wave-length, as may be required. + +The adjustment of the mixture is a matter of great delicacy, one drop +too much of either constituent, in, say, 50 cubic centimetres, makes +all the difference. The final adjustment is best accomplished by +having two mixtures of the oils, one just too rich in almond, the +other in nut oil; by adding one or other of these, the required +mixture is soon obtained. + +It is to be noted + +(1) That adjustment is only perfect for light of one wave-length. + +(2) That adjustment is only perfect at one temperature. + +On examining a bottle of rather larger fragments of glass immersed in +an adjusted mixture by ordinary daylight, a peculiarly beautiful play +of colours is seen. + +Of course, if it is only desired to make ground glass fairly +transparent, these precautions are unnecessary, but it seemed better +to dispose of the matter once for all in this connection. + +M. Cornu's object was to make a varnish which would prevent reflection +from the back of a photographic plate on to the film. I have had +occasion to require to do the same when using a scale made by cutting +lines through a film of black varnish on a slip of glass. This +succeeded perfectly by making the varnish out of Canada balsam stained +with a black aniline dye. + +Mr. Russell, Government Astronomer of New South Wales, finds that the +"halation" of star photographs can be prevented by pouring over the +back of the plate a film of collodion suitably stained. + +Sec. 46. Making Ground Glass. + +This is easily done by rubbing the surface of polished glass with a +bit of cast iron and washed "flour of emery." Of course, if the +fineness of grain of the surface is of importance, appropriate sizes +of emery must be employed. The iron may be replaced by a bit of glass +cut with transverse grooves to allow the emery to distribute itself, +or even by a bit of glass without such grooves, provided it does not +measure more than one or two inches each way. If great speed is an +object rather than the fineness of the surface, use a bit of lead and +coarse emery, say any that will pass a sieve with fifty threads to the +inch. + +It may perhaps be mentioned here that it is a pity to throw away emery +which has been used between glass and glass. In the chapter dealing +with fine optical work the use of emery of various grades of fineness +will be treated, and the finer grades can only be obtained (to my +knowledge) from emery which has been crushed in the process of glass +or metal grinding, especially the former. A large jam-pot covered +with a cardboard lid does well as a receptacle of washings. + +Sec. 47. Glass-cutting. + +This is an art about which more can be learned in five minutes by +watching it well practised than by pages of written description. My +advice to any one about to commence the practice of the art would be +to make friends with a glazier and see it done. What follows is +therefore on the supposition that this advice has been followed. + +After some experience of cutters made of especially hardened steel, I +believe better work can generally be got out of a diamond, provided +the cost is not an objection. It is economy to pay a good price for a +good diamond. As is well known, the natural angle of the crystal +makes the best point, and a person buying a diamond should examine the +stone by the help of a lens, so as to see that this condition is +fulfilled. The natural angle is generally, if not always, bounded by +curved edges, which have a totally different appearance from the sharp +edges of a "splinter." + +When a purchase is to be made, it is as well for the student to take a +bit of glass and a foot-rule with him, and to test the diamond before +it is taken away. When a good diamond has been procured, begin by +taking cuts on bits of clean window glass until the proper angle at +which to hold the tool is ascertained. Never try to cut over a +scratch, if you value your diamond, and never press hard on the glass; +a good cut is accompanied by an unmistakable ringing sound quite +different from the sound made when the diamond is only scratching. + +Perhaps the most important advice that can be given is, Never lend the +diamond to anybody--under any circumstances. + +The free use of a diamond is an art which the physicist will do well +to acquire, for quite a variety of apparatus may be made out of glass +strips, and the accuracy with which the glass breaks along a good cut +reduces such an operation as glass-box-making to a question of +accurate drawing. + +Sec. 48. Cementing. + +One of the matters which is generally confused by too great a +profusion of treatment is the art of cementing glass to other +substances. + +The following methods will be found to work, subject to two +conditions: + +(1) The glass must be clean; + +(2) it must be hot enough to melt the cement. + +For ordinary mending purposes when the glass does not require to be +placed in water (especially if hot) nothing is better than that kind +of glue which is generally called "diamond cement." This may be +easily made by dissolving the best procurable isinglass in a mixture +of 20 per cent water and 80 per cent glacial acetic acid--the exact +proportions are not of consequence. + +First, the isinglass is to be tightly packed into a bottle with a wide +neck, then add the water, and let the isinglass soak it up. +Afterwards pour in the acetic acid, and keep the mixture near 100 deg.C. +for an hour or two on the water bath--or rather in it. The total +volume of acetic acid and water should not be more than about half of +the volume of isinglass when the latter is pressed into the bottle as +tightly as possible. + +The proper consistency of the cement may be ascertained by lifting a +drop out of the bottle and allowing it to cool on a sheet of glass. +In ten minutes it ought not to be more than slightly sticky, and the +mass in the bottle, after standing a few hours cold, should not be +sticky at all, and should yield, jelly-like, to the pressure of the +finger to only a slight degree. If the glue is too weak, more +isinglass may be added (without any preliminary soaking). + +A person making the mixture for the first time almost always gets it +too weak. It is difficult to give exact proportions by weight, as +isinglass and gelatine (which may replace it) differ greatly in +quality. This cement is applied like glue, and will cement nearly +anything as well as glass. Of course, as much cement as possible must +be squeezed out of any joint where it is employed. The addition of +gums, as recommended in some books, is unnecessary. + +Ordinary glue will serve perfectly for cementing glass to wood. + +"Chipped glass" ware is, I understand, made by painting clean glass +with glue. As the glue dries and breaks by contraction, it chips off +the surface of the glass. I have never seen this done. In nearly all +cases where alcohol is not to be employed very strong joints may be +made by shellac. Orange shellac is stronger than the "bleached" +variety. + +A sine qua non is that the glass be hot enough to melt the shellac. +The best way is to heat the glass surfaces and rub on the shellac from +a bit of flake; the glass should not be so hot as to discolour the +shellac appreciably, or its valuable properties will be partly +destroyed. Both glass surfaces being thus prepared, and the shellac +being quite fluid on both, they may be brought together and clamped +tightly together till cool. Shellac that has been overheated, or +dissolved in alcohol, or bleached, is of little use as compared with +the pale orange flaky product. Dark flakes have probably been +overheated during the preliminary refining. + +For many purposes a cement is required capable of resisting carbon +bisulphide. This is easily made by adding a little treacle (say 20 +per cent) to ordinary glue. Since the mixture of glue and treacle +does not keep, i.e. it cannot be satisfactorily melted up again after +once it has set, no more should be made up than will be wanted at the +time. If the glue be thick, glass boxes for carbon disulphide may be +easily put together, even though the edges of the glass strips are not +quite smooth, for, unlike most cements, this mixture remains tough, +and is fairly strong in itself. + +I have found by experiment that most fixed and, to a less degree, +essential oils have little or no solvent action on shellac, and I +suspect that the same remark applies to the treacle-glue mixture, but +I have not tried. Turpenes act on shellac slightly, but mineral oils +apparently not at all. The tests on which these statements are based +were continued for about two years, during which time kerosene and +mineral oils had no observable effect on shellac--fastened +galvanometer mirrors. + +Sec. 49. Fusing Electrodes into Glass. + +This art has greatly improved since the introduction of the +incandescent lamp; however, up to the present, platinum seems to +remain the only substance capable of giving a certainly air-tight +result. I have not tried the aluminium-alumina method. + +Many years ago it was the fashion to surround the platinum wire with a +drop of white enamel glass in order to cause better adhesion between +it and the ordinary glass. [Footnote: Hittorf and Geissler (Pogg. +Ann. 1864, Sec. 35; English translation, Phys. Soc. London, p. 138) +found that it was impossible to make air-tight joints between platinum +and hard potash glass, but that soft lead glass could be used with +success as a cement.] However, in the case of flint glass, if one may +judge from incandescent lamps, this is not essential--a fact which +entirely coincides with my own experience. + +On the other hand, when sealing electrodes into German glass I have +often used a drop of enamel with perfect results, though this is not +always done in Germany. In all cases, however, in which electrodes +have to be sealed in--especially when they are liable to heat--I +recommend flint glass, and in this have the support of Mr. Rain (The +Incandescent Lamp and its Manufacture, p. 131). The exact details +for the preparation of eudiometer tubes are given by Faraday (Chemical +Manipulation, Sec. 1200). + +In view of what has preceded, however, I will content myself with the +following notes. Make the hole through which the wire is to protrude +only slightly larger than the wire itself, and be sure that the latter +is clean. Allow the glass to cool sufficiently not to stick to the +wire when the latter is pushed in. Be sure that, on heating, the +glass does not get reduced, and that it flows up to the wire all +round; pull and push the wire a little with a pair of pincers, to +ensure this. + +It is not a bad plan to get the glass exceedingly fluid round the +wire--even if the lump has to be blown out a little afterwards--as it +cools. The seal should finally be well annealed in asbestos, but +first by gradually moving it into the hot air in front of the flame. + +It was observed by Professor J. J. Thomson and the author some years +ago (Proc. Roy. Soc. 40. 331. 1886) that when very violent +discharges are taken through lightly sealed-in electrodes in +lead-glass tubes--say from a large battery of Leyden jars--gas +appears to be carried into the tube over and above that naturally +given off by the platinum, and this without there being any apparent +want of perfection in the seal. This observation has since been +confirmed by others. Consequently in experiments on violent +discharges in vacuo where certainty is required as to the exclusion of +air, the seals should be protected by a guard tube or cap containing +mercury; this must, of course, be put in hot and clean, on hot and +clean glass, and in special cases should be boiled in situ. + +A well-known German physicist (Warburg, I think) recommends putting +the seals under water, but I cannot think that this is a good plan, +for if air can get in, why not water? which has its surface tension +in its favour. The same reasoning prevents my recommending a layer of +sulphuric acid above the mercury-a method used for securing +air-tightness in "mercury joints" by Mr. Gimingham, Proc. R. S. +1874. + +Further protection may be attained for many purposes by coating the +platinum wire with a sheath of glass, say half an inch long, fused to +the platinum wire to a depth of one-twentieth of an inch all round. + +In some cases the electrodes must be expected to get very hot, for +instance, when it is desired to platinise mirrors by the device of +Professor Wright of Yale. In this and similar cases I have met with +great success by using "barometer" tubes of about one-twelfth of an +inch bore, and with walls, say, one-tenth of an inch thick. +[Footnote: "Barometer" tube is merely very thick-walled glass tubing, +and makes particularly bad barometers, which are sold as weather +glasses.] + +This tube is drawn down to a long point--say an inch long by +one-eighth of an inch external diameter, and the wire is fused in for +a length, say, of three-quarters of an inch, but only in the narrow +drawn--down part of the tube. At different times I have tried four +such seals, and though the electrodes were red hot for hours, I have +never had an accident--of course they were well annealed. + +Fig. 37. + +For directions as to the making of high vacuum tubes, see the section +dealing with that matter. + +Sec. 50. As economy of platinum is often of importance, the following +little art will save money and trouble. Platinum is easily caused to +join most firmly to copper--with which, I presume, it alloys--by the +following method. Hold the platinum wire against the copper wire, end +to end, at the tip of the reducing flame of a typical blowpipe--or +anywhere--preferably in the "reducing" part of the oxygas flame; in +a moment the metals will fuse together at the point of contact, when +they may be withdrawn. + +Such a joint is very strong and wholly satisfactory, much better than +a soldered joint. If the work is not carried out successfully so that +a considerable drop of copper-platinum alloy accumulates, cut it off +and start again. The essence of success is speed, so that the copper +does not get "burned." If any considerable quantity of alloy is formed +it dissolves the copper, and weakens it, so that we have first the +platinum wire, then a bead of alloy, and then a copper wire fused into +the bead, but so thin just outside the latter that the joint has no +mechanical strength. + +Sec. 51. The Art of making Air-light Joints. + +Lamp-manufacturers and others have long since learned that when glass +is in question not only are fused joints made as easily as others, but +that they afford the only reliable form of joint. An experimenter who +uses flint glass, has a little experience, an oxygas blow-pipe and a +blowing apparatus, will prefer to make his joints in this way, simply +from the ease with which it may be done. When it comes to making a +tight joint between glass and other substances the problem is by no +means so easy. Thus Mr. Griffiths (Phil. Trans. 1893, p. 380) +failed to make air-tight joints by cementing glass into steel tubes, +using hard shellac, and the tubes fitting closely. These joints were +satisfactory at first, but did not last; the length of the joint is +not stated. The difficulty was finally got over by soldering very +narrow platinum tubes into the steel, and fusing the former into the +glass. + +Mr. Griffiths has since used an alloy with success as a cement, but I +cannot discover what it is made from. Many years ago Professor Hittorf +prepared good high vacuum tubes by plugging the ends of glass tubes +with sealing wax merely, though in all cases the spaces to be filled +with wax were long and narrow (Hittorf, Pogg. Ann. 1869, Sec. 5, +English translation, Phys. Soc. p. 113). Again, Regnault +habitually used brass ferules, and cemented glass into them by means +of his mastic, which can still be procured at a low rate from his +instrument-makers (Golan, Paris). Lenard also, in his investigations +on Cathode Rays (Wied. Ann, vol. li. p. 224), made use of sealing +wax covered with marine glue. + +Surely in face of these facts we must admit that cement joints can be +made with fair success. I do not know the composition of M. +Regnault's mastic, but Faraday (Manipulations, Sec. 1123) gives the +following receipt for a cement for joining ferules to retorts, etc: + +Resin 5 parts. + +Beeswax 1 part. + +Red ochre or Venetian red, +finely powdered and sifted 1 part. + +I believe this to be substantially the same as Regnault's mastic, +though I have never analysed the latter. + +For chemical work the possibility of evolution of gas from such a +cement must be taken into account, and I should certainly not trust it +for this reason in vacuum tube work, where the purity of the confined +gas could come in question. Otherwise it is an excellent cement, and +does not in my experience tend to crack away from glass to the same +extent as paraffin or pure shellac. + +This cracking away from glass, by the way, is probably an effect of +difference in rate of expansion between the glass and cement which +probably always exists, and, if the cement be not sufficiently +viscous, must, beyond certain temperature limits, either produce +cracks or cause separation. Professor Wright of Yale has used a hard +mineral pitch as a cement in vacuum work with success. + +My attention has been directed to a fusible metal cement containing +mercury, and made according to the following receipt, given by Mr. S. +G. Rawson, Journal of the Society of Chemical Industry, vol. ix. +(1890), P. 150:- + +Bismuth 40 per cent + +Lead 25 per cent + +Tin 10 per cent + +Cadmium 10 per cent + +Mercury 15 per cent + +This is practically one form of Rose's fusible metal with 15 per cent +mercury added. It takes nearly an hour to set completely, and the +apparatus must be clean and warm before it is applied. + +As the result of several trials by myself and friends, I am afraid I +must dissent from the claim of the author that such a cement will make +a really air-tight joint between glass tubes. Indeed, the appearance +of the surface as viewed through the glass is not such as to give any +confidence, no matter what care may have been exercised in performing +all the operations and cleaning the glass; besides which the cement +is rigid when cold, and the expansion difficulty comes in. + +On the other hand, if extreme air-tightness is not an object, the +cement is strong and easily applied, and has many uses. I have an +idea that if the joints were covered with a layer of soft wax, the +result would be satisfactory in so far as air-tightness is concerned. + +This anticipation has since been verified. + +In many cases one can resort to the device already mentioned of +enclosing a rubber or tape-wrapped joint between two tubes in a bath +of mercury, but in this case the glass must be clean and hot and the +mercury also warm, dry, and pure when the joint is put together, +otherwise an appreciable air film is left against the glass, and this +may creep into the joint. + +Perhaps the easiest way of making such a joint is to use an outer tube +of thin clean glass, and bore a narrow hole into it from one side to +admit the mercury; if the mercury is to be heated in vacuo, it is +better to seal on a side joint. It is always better, if possible, to +boil the mercury in situ, which involves making the wrapping of +asbestos, but, after all, we come back to the position I began by +taking up, viz. that the easiest and most reliable method is by +fusion of the glass--all the rest are unsuitable for work of real +precision. + +I should be ungrateful, however, were I not to devote a few lines to +the great convenience and merit of so-called "centering cement." This +substance has two or three very valuable properties. It is very tough +and strong in itself, and it remains plastic on cooling for some time +before it really sets. If for any reason a small tube has to be +cemented into a larger one, which is a good deal larger, so that an +appreciable mass of cement is necessary, and particularly if the joint +requires to have great mechanical strength, this cement is invaluable. +I have even used a plug of it instead of a cork for making the joint +between a gas delivery tube and a calcium chloride tower. (Why are +these affairs made with such abominable tubulures?) + +The joint in question has never allowed the tube to sag though it +projects horizontally to a distance of 6 inches, and has had to +withstand nearly two years of Sydney temperature. The cement consists +of a mixture of shellac and 10 per cent of oil of cassia. + +The shellac is first melted in an iron ladle, and the oil of cassia +quickly added and stirred in, to an extent of about 10 per cent, but +the exact proportions are not of importance. Great care must be taken +not to overheat the shellac. + +APPENDIX TO CHAPTER I + +ON THE PREPARATION OF VACUUM TUBES FOR THE PRODUCTION OF PROFESSOR +ROENTGEN'S RADIATION + +[Footnote: Written in May 1896.] + +WHEN Professor Roentgen's discovery was first announced at the end of +1895 much difficulty was experienced in obtaining radiation of the +requisite intensity for the repetition of his experiments. The +following notes on the production of vacuum tubes of the required +quality may therefore be of use to those who desire to prepare their +own apparatus. It appears that flint glass is much more opaque to +Roentgen's radiation than soda glass, and consequently the vacuum +tubes require to be prepared from the latter material. + +Fig. 39. + +A form of vacuum tube which has proved very successful in the +author's hands is sketched in Fig. 38. It is most easily constructed +as follows. A bit of tubing about 2 centimetres diameter, 15 +centimetres long, and 1.5 millimetre wall thickness, is drawn down to +a point. The larger bulb, about 5 centimetres in diameter, is blown +at one end of this tube. The thinner the bulb the better, provided +that it does not collapse under atmospheric pressure. A very good +idea of a proper thickness may be obtained from the statement that +about 4 centimetres length of the tubing should be blown out to form +the bulb. This would give a bulb of about the thickness of an +ordinary fractionating bulb. Before going any further it is as well +to test the bulb by tapping on the table and by exhausting it by means +of an ordinary water-velocity pump. + +The side tube is next prepared out of narrower tubing, and is provided +with a smaller bulb, a blowing-out tube, and a terminal, to be made as +will be described. This side tube is next fused on to the main tube, +special care being taken about the annealing, and the cathode terminal +is then sealed into the main tube. After using clean glass it is in +general only necessary to rinse the tube out with clean alcohol, after +which it may be dried and exhausted. + +The success of the operation will depend primarily on the attention +given to the preparation and sealing-in of the electrode facing the +large bulb. + +Preparation of Terminals. Some platinum wire of about No. 26 +B.W.G--the exact size is unimportant--must be provided, also some +sheet aluminium about 1 millimetre thick, some white enamel cement +glass, and a "cane" of flint-glass tube of a few millimetres bore. + +The electrodes are prepared by cutting discs of aluminium of from 1 to +1.5 centimetres diameter. The discs of aluminium are bored in the +centre, so as to admit the "stems" which are made of aluminium wire +of about 1 millimetre diameter. The stems are then riveted into the +discs. The "stems" are about I centimetre long, and are drilled to a +depth of about 3 millimetres, the drill used being about double the +diameter of the platinum wire to be used for making the connections. +The faces of the electrodes--i.e. the free surfaces of the aluminium +discs--are then hammered flat and brought to a burnished surface by +being placed on a bit of highly polished steel and struck by a "set" +provided with a hole to allow of the "stem" escaping damage. The +operation will be obvious after a reference to Figs. 39 and 40; it +is referred to again on page 96. + +The platinum wires may be most conveniently attached by melting one +end of the piece of platinum wire in the oxygas blow-pipe till it +forms a bead just large enough to pass into the hole drilled up the +stem of the electrode. The junction between the stein and the +platinum wire is then made permanent by squeezing the aluminium down +upon the platinum wire with the help of a pair of pliers. It is also +possible to fuse the aluminium round the platinum, but as I have had +several breakages of such joints, I prefer the mechanical connection +described. + +Fig. 39. Sets for striking aluminium electrodes + +Fig. 40. + +i. Aluminium electrode. + +ii. Aluminium electrode connected to platinum wire. + +iii. Aluminium electrode connected to platinum wire and protected by +glass. + +iv. Detail of fastening platinum wire. + +The stem and platinum wire may now be protected by covering them with +a little flint glass. For this purpose the flint-glass tube is pulled +down till it will just slip over the stem and wire, and is cut off so +as to leave about half a centimetre of platinum wire projecting. The +flint-glass tube is then fused down upon the platinum wire, care being +taken to avoid the presence of air bubbles. At the close of the +operation a single drop of white enamel glass is fused round the +platinum wire at a high temperature, so as to make a good joint with +the protecting flint-glass tube. + +The negative electrode being nearly as large as the main tube, it must +be introduced before the latter is drawn down for sealing. After +drawing down the main tube in the usual manner, taking care not to +make it less than a millimetre in wall-thickness, it is cut off so as +to leave a hole not quite big enough for the enamel drop to pass +through. By heating and opening, the aperture is got just large +enough to allow the enamel drop to pass into it, and when this is the +case the joint is sealed, pulled, and blown out until the electrode +occupies the right position--viz. in the centre of the tube and with +its face normal to the axis of the tube. + +The glass walls near the negative electrode must not be less than a +millimetre thick, and may be rather more with advantage, the glass +must be even, and the joint between the flint glass and the soda +glass, or between the wire and the soda glass, must be wholly through +the enamel. The "seal" must be well annealed. It will be found that +the sealing-in process is much easier when the stem of the electrode +is short and when the glass coating is not too heavy. Half a +millimetre of glass thickness round the stein is quite sufficient. + +The diagram, of the tube shows that the main tube has been expanded +round the edges of the cathode. This is to reduce the heating +consequent on the projection of cathode rays from the edges of the +disc against the glass tube. + +The anode is inserted into its bulb in a quite similar manner. If +desired it may be made considerably smaller, and does not need the +careful adjustment requisite in sealing-in the cathode, nor does the +glass near the entry wire require to be so thick. + +More intense effects are often got by making the cathode slightly +concave, but in this case the risk of melting the thin glass is +considerably increased. No doubt, Bohemian glass might be used +throughout instead of soft soda glass, and this would not melt so +easily; the difficulties of manipulating the glass are, however, more +pronounced. + +It will be shown directly that the best Roentgen effects are got with +a high vacuum, and it is for this reason that the glass near the +cathode seal requires to be strong. The potential right up to the +cathode is strongly positive inside the tube, and this causes the +glass to be exposed to a strong electric stress in the neighbourhood +of the seal. + +Although the glass-blowing involved in the making of a so-called focus +tube is rather more difficult than in the case just described, there +is no reason why such a difficulty should not be overcome; I will +therefore explain how a focus tube may be made. + +Fig. 41. + +A bulb about 3 inches in diameter is blown from a bit of tube of a +little more than 1 inch diameter. Unless the walls of the tube are +about one-eighth of an inch in thickness, this will involve a +preliminary thickening up of the glass. This is not difficult if care +be taken to avoid making the glass too hot. The larger gas jet +described in connection with the soda-glass-blowing table must be +employed. In blowing a bulb of this size it must not be forgotten +that draughts exercise a very injurious influence by causing the glass +to cool unequally; this leads to bulbs of irregular shape. + +In the method of construction shown in Fig. 41, the anode is put in +first. This anode simply consists of a square bit of platinum or +platinum-iridium foil, measuring about 0.75 inch by 1 inch, and +riveted on to a bent aluminium wire stem. + +As soon as the anode is fused in, and while the glass is still hot, +the side tube is put on. The whole of the anode end is then carefully +annealed. When the annealing is finished the side tube is bent as +shown to serve as a handle when the time comes to mount the cathode. +Before placing the cathode in position, and while the main tube is +still wide open, the anode is adjusted by means of a tool thrust in +through this open end. This is necessary in view of the fact that the +platinum foil is occasionally bent during the operation of forcing the +anode into the bulb. + +The cathode is a portion of a spherical surface of polished aluminium, +a mode of preparing which will be given directly. The cathode having +been placed inside the bulb, the wide glass tube is carefully drawn +down and cut off at such a point that when the cathode is in position +its centre of curvature will lie slightly in front of the anode plate. +For instance, if the radius of curvature of the cathode be 1.5 inches, +the centre of curvature may lie something like an eighth of an inch or +less in front of the anode. + +The cathode as shown in Fig. 41 is rather smaller than is +advantageous. To make it much larger than is shown, however, the +opening into the bulb would require to be considerably widened, and +though this is not really a difficult operation, still it requires +more practice than my readers are likely to have had. The difficulty +is not so much in widening out the entry as in closing it down again +neatly. + +Now as to making the anode. A disc of aluminium is cut from a sheet +which must not be too thick--one twenty-fifth of an inch is quite +thick enough. This disc is bored at the centre to allow of the stem +being riveted in position. The disc is then annealed in the Bunsen +flame and the stem riveted on. + +The curvature is best got by striking between steel dies (see Figs. +39 and 40). Two bits of tool steel are softened and turned on the +lathe, one convex and the other concave. The concave die has a small +hole drilled up the centre to admit the stem. The desired radius of +curvature is easily attained by cutting out templates from sheet zinc +and using them to gauge the turning. The two dies are slightly ground +together on the lathe with emery and oil and are then polished, or +rather the convex die is polished--the other one does not matter. +The polishing is most easily done by using graded emery and oil and +polishing with a rag. The method of grading emery will be described +in the chapter on glass-grinding. + +The aluminium disc is now struck between the dies by means of a +hammer. If the radius of curvature is anything more than one inch and +the disc not more than one inch in diameter the cathode can be struck +at once from the flat as described. For very deep curves no doubt it +will be better to make an intermediate pair of dies and to re-anneal +the aluminium after the first striking. + +When the tube is successfully prepared so far as the glassblowing goes +it may be rinsed with strong pure alcohol both inside and out, and +dried. The straight part of the side tube is then constricted ready +for fusing off and the whole affair is placed on the vacuum pump. + +In spite of the great improvements made during recent years in the +construction of so-called Geissler vacuum pumps--i.e. pumps in which +a Torricellian vacuum is continually reproduced--I am of opinion that +Sprengel pumps are, on the whole, more convenient for exhausting +Crooke's tubes. A full discussion of the subject of vacuum pumps will +be found in a work by Mr. G. S. Ram (The Incandescent Lamp and its +Manufacture), published by the Electrician Publishing Company, and it +is not my intention to deal with the matter here; the simplest kind of +Sprengel pump will be found quite adequate for our purpose, provided +that it is well made. + +Fig. 42 is intended to represent a modification of a pump based on +the model manufactured by Hicks of Hatton Garden, and arranged to suit +the amateur glass-blower. The only point of importance is the +construction of the head of the fall tube, of which a separate and +enlarged diagram is given. The fall tubes may have an internal +diameter up to 2 mm. (two millimetres) and an effective length of 120 +cm. + +Free use is made of rubber tube connections in the part of the pump +exposed to the passage of mercury. The rubber employed should be +black and of the highest quality, having the walls strengthened by a +layer of canvas. If such tube cannot be easily obtained, a very good +substitute may be made by placing a bit of ordinary black tube inside +another and rather larger bit and binding the outer tube with tape or +ribbon. In any case the tubing which comes in contact with the +mercury should be boiled in strong caustic potash or soda solution for +at least ten minutes to get rid of free sulphur, which fouls the +mercury directly it comes in contact with it. The tubing is well +washed, rinsed with alcohol, and carefully dried. + +Fig. 42. + +The diagram represents what is practically a system of three Sprengel +pumps, though they are all fed from the same mercury reservoir and run +down into the same mercury receiver. It is much easier to make three +pumps, each with separate pinch cocks to regulate the mercury supply, +than it is to make three jets, each delivering exactly the proper +stream of mercury to three fall tubes. + +Sprengel pumps only work at their highest efficiency when the mercury +supply is carefully regulated to suit the peculiarities of each fall +tube, and this is quite easily done in the model figured. Since on +starting the pump the rubber connections have to stand a considerable +pressure, the ends of the tubes must be somewhat corrugated to enable +the rubber to be firmly wired on to them. The best binding wire is the +purest Swedish iron wire, previously annealed in a Bunsen gas flame. + +The wire must never be twisted down on the bare rubber, but must +always be separated from it by a tape binding. By taking this +precaution the wire maybe twisted very much more tightly than is +otherwise possible without cutting the rubber. + +The only difficulty in making such a pump as is described lies in the +bending of the heads of the fall tubes. This bending must be done +with perfect regularity and neatness, otherwise the drops of mercury +will not break regularly, or will break just inside the top of the +fall tube, and so obstruct its entrance that at high vacua no air can +get into the tube at all. + +The connections at the head of the fall tubes must also be well put on +and the joints blown out so that the mercury in dropping over the head +is not interfered with by the upper surface of the tube. However, a +glance at the enlarged diagram will show what is to be aimed at better +than any amount of description. In preparing the fall tubes it is +generally necessary to join at least two "canes" together. The joint +must be arranged to occur either in the tube leading the mercury to +the head of the fall, or in that part of the fall tube which remains +full of mercury when the highest vacuum is attained. On no account +must the joint be made at the fall itself (at least not by an +amateur), nor in that part of the fall tube where the mercury falls +freely, particularly at its lower end, where the drops fall on the +head of the column of mercury. + +When a high vacuum is attained the efficacy of the pump depends +chiefly on the way in which the drops fall on the head of the column. +If the fall is too long the drops are apt to break up and allow the +small bubble of air to escape up the tube, also any irregularity or +dirt in the tube at this point makes it more easy for the bubbles of +air to escape to the surface of the mercury. + +Any pump in which the supply of mercury to the fall tube can be +regulated nicely will pump well until the lowest available pressures +are being attained; a good pump will then continue to hold the air +bubbles, while a bad one will allow them to slip back [Footnote: For +special methods of avoiding this difficulty see Mr. Ram's book.] ... + +Though three fall tubes are recommended, it must not be supposed that +the pump will produce a Crooke's vacuum three times more rapidly than +one fall tube. Until the mercury commences to hammer in the pump the +three tubes will pump approximately three times faster than one tube, +but as soon as the major portion of the air collected begins to come +from the layer condensed on the glass surface of the tube to be +exhausted and from the electrodes, the rate at which exhaustion will +go on no longer depends entirely on the pump. + +In order that bubbles of air may not slip back up the fall tube it is +generally desirable to allow the mercury to fall pretty briskly, and +in this case the capacity of the pump to take air is generally far in +excess of the air supply. One advantage of having more than one fall +tube is that it often happens that a fall tube gets soiled during the +process of exhaustion and no longer works up to its best performance. +Out of three fall tubes, however, one is pretty sure to be working +well, and as soon as the mercury begins to hammer in the tubes the +supply may be shut off from the two falls which are working least +satisfactorily. + +Thus we are enabled to pump rapidly till a high degree of exhaustion +is attained, having practically three pumps instead of one, whereas +when the final stages are reached, and three pumps are only a drawback +in that they increase the mercury flow, the apparatus is capable of +instant modification to meet the new conditions. + +The thistle funnels at the head of the fall tubes are made simply by +blowing bulbs and then blowing the heads of the bulbs into wider ones, +and finally blowing the heads of the wider bulbs off by vigorous +blowing. The stoppers are ground in on the lathe before the tubes are +attached to the fall tubes. The stoppers require to be at least half +an inch long where they fit the necks, and must be really well ground +in. The stoppers must first be turned up nicely and the necks ground +out by a copper or iron cone and emery. The stoppers are rotated on a +lathe at quite a slow speed, say 30 or 40 feet per minute, and the +necks are held against them, as described in the section dealing with +this art. The stoppers must in this case be finished with "two +seconds" emery, and lastly with pumice dust and water (see chapter on +glass-grinding). + +Unless the stoppers fit exceedingly well trouble will arise from the +mercury (which is poured into the thistle heads to form a seal) being +forced downwards into the pump by atmospheric pressure. + +The joints between the three fall tubes and the single exhaust main +are easily made when the tubes are finally mounted, the hooked nozzle +of the oxygas blow-pipe being expressly made for such work. + +It is, on the whole, advisable to make the pump of flint glass, or at +all events the air-trap tube and the fall tubes. A brush flame from +the larger gas tube of the single blowpipe table is most suitable for +the work of bending the tubes. The jointing of the long, narrow bore +fall tubes is best accomplished by the oxygas flame, for in this way +the minimum of irregularity is produced; the blowing tubes will of +course be required for the job, and the narrow tubes must be well +cleaned to begin with. + +The air trap is an important though simple part of the pump. Its +shoulder or fall should stand rather higher than the shoulders of the +fall tubes, so that the mercury may run in a thin stream through a +good Torricellian vacuum before it passes down to the fall tubes. +This is easily attained by regulating the main mercury supply at the +pinch cock situated between the tube from the upper reservoir and the +air-trap tube, the other cocks being almost wide open. + +It might be thought that the mercury would tend to pick up air in +passing through the rubber connections to the fall tubes, but I have +not found this to be the case in practice. There is, of course, no +difficulty in eliminating the rubber connections between the fall +tubes and the mercury supply from the air trap, but it impresses a +greater rigidity on the structure and, as I say, is not in general +necessary. It must not be forgotten that the mercury always exercises +considerable pressure on the rubber joints, and so there is little +tendency for gas to come out of the rubber. + +The thistle funnels at the head of the fall tubes provide a simple and +excellent means of cleaning the fall tubes. For this purpose some +"pure" sulphuric acid which has been boiled with pure ammonium +sulphate is placed in each thistle funnel, and when the fall tube is +dirty the connection to the mercury supply is cut off at the pinch +cock so as to leave the tube between this entry and the head of the +fall tube quite full of mercury, and the sulphuric acid is allowed to +run down the fall tube by raising the stopper. The fall tube should +be allowed to stand full of acid for an hour or so, after which it +will be found to be fairly clean. + +Of course the mercury reservoir thus obtains a layer of acid above the +mercury, and as it is better not to run the risk of any acid getting +into the pump except in the fall tubes, the reservoir is best emptied +from the bottom, by a syphon, if a suitable vessel cannot be procured, +so that clean mercury only is withdrawn. + +The phosphorus pentoxide tube is best made as shown simply from a bit +of wide tube, with two side connections fused to the rest of the pump. +It is no more trouble to cut the tube and fuse it up again when the +drying material is renewed than to adjust the drying tube to two fixed +stoppers, which is the alternative. The practice here recommended is +rendered possible only by the oxygas blow-pipe with hooked nozzle. +The connection between the pump and tube to be exhausted is made +simply by a short bit of rubber tube immersed in mercury. + +The phosphorus pentoxide should be pure, or rather free from +phosphorus and lower oxides; unless this be the case, the vapour +arising from it is apt to soil the mercury in the pump. The +phosphorus pentoxide is purified by distilling with oxygen over +red-hot platinum black; if this cannot be done, the pentoxide should +at least be strongly heated in a tube, in a current of dry air or +oxygen, before it is placed in the drying tube. + +The mercury used for the pump must be scrupulously clean. It does +not, however, require to have been distilled in vacuo. It is +sufficient to purify it by allowing it to fall in a fine spray into a +large or rather tall jar of 25 per cent nitric acid and 75 per cent +water. The mercury is then to be washed and dried by heating to, say, +110 deg. C. in a porcelain dish. + +Exhausting a Roentgen Tube. + +With a pump such as has been described there is seldom any advantage +in fusing an extra connection to the vacuum tube so as to allow of a +preliminary exhaustion by means of a water pump. About half an hour's +pumping may possibly be saved by making use of a water pump. + +The tube to be exhausted is washed and dried by careful heating over a +Bunsen burner and by the passage of a current of air. The exhausting +tube is then drawn down preparatory to sealing off, and the apparatus +placed upon the pump. It is best held in position by a wooden clamp +supported by a long retort stand. + +Exhaustion may proceed till the mercury in the fall tubes commences to +hammer. At this point the tube must be carefully heated by a Bunsen +flame, the temperature being brought up to, say, 400 deg. C. The heating +may be continued intermittently till little or no effect due to the +heating is discernible at the pump. When this stage is reached, or +even before, the electrodes may be connected up to the coil and a +discharge sent through the tube. + +Care must be taken to stop the discharge as soon as a purple glow +begins to appear, because when this happens, the resistance of the +tube is very low, the electrodes get very hot, and may easily get +damaged by a powerful discharge, and the platinum of the anode (if a +focus tube is in question) begins to be distilled on to the glass. +The heating and sparking are to be continued till the resistance of +the tube sharply increases. This is tested by always having a spark +gap, conveniently formed by the coil terminals, in parallel with the +tube. If the terminals are points, it is convenient to set them at +about one quarter of an inch distance apart. + +As soon as sparks begin to pass between the terminals of the spark gap +it becomes necessary to watch the process of exhaustion very +carefully. In the first place, stop the pump, but let the coil run, +and note whether the sparks continue to flow over the terminals. If +the glass and electrodes are getting gas free, the discharge will +continue to pass by the spark gap, but if gas is still being freely +given off, then in perhaps three minutes the discharge will return to +the tube, and pumping must be recommenced. The Roentgen effect only +begins to appear when the tube has got to so high a state of +exhaustion that the resistance increases rapidly. + +By pumping and sparking, the resistance of the tube may be gradually +raised till the spark would rather jump over 2 inches of air than go +through the tube. When this state is attained the Roentgen effect as +tested by a screen of calcium tungstate should be very brilliant. No +conclusion as to the equivalent resistance of the tube can be arrived +at so long as the discharge is kept going continually. When the spark +would rather go over an inch of air in the spark gap than through the +tube the pumping and sparking may be interrupted and the tube allowed +to rest for, say, five minutes. It will generally be found that the +equivalent resistance of the tube will be largely increased by this +period of quiescence. It may even be found that the spark will now +prefer to pass an air gap 3 inches long. + +In any case the sparking should now be continued, the pump being at +rest, and the variations of tube resistance watched by adjusting the +spark gap. If the resistance falls below an equivalent of 2 inches of +air in the gap the pump must be brought into action again and +continued until the resistance as thus estimated remains fairly +constant for, say, ten minutes. When this occurs the narrow neck of +the exhaust tube may be strongly heated till the blow-pipe flame +begins to show traces of sodium light. The flame must then be +withdrawn and the discharge again tested. This is necessary because +it occasionally happens that gas is given off during the heating of +the neck to the neighbourhood of its fusion temperature. + +If all is right the neck may now be fused entirely off and the tube is +finished. Tubes of the focus pattern with large platinum anodes are +in general (in my experience) much more difficult to exhaust than +tubes of the kind first described. This is possibly to be attributed +mainly to the gas given off by the platinum, but is also, no doubt, +due to the tubes being much larger and exposing a larger glass +surface. The type of tube described first generally takes about two +hours to exhaust by a pump made as explained, while a "focus" tube has +taken as long as nine hours, eight of which have been consumed after +the tube was exhausted to the hammering point. + +The pressure at which the maximum heating of the anode by the cathode +rays occurs is a good deal higher than that at which the maximum +Roentgen effect is produced. There is little doubt that the Roentgen +radiation changes in nature to some extent as the vacuum improves +either as a primary or secondary effect. It is therefore of some +importance to test the tube for the purpose for which it is to be used +during the actual exhaustion. It has been stated, for instance, that +the relative penetrability of bone and flesh to Roentgen radiation +attains a maximum difference at a certain pressure; this is very +likely the case. Whether this effect is a direct function of the +density of the gas in the tube, or whether it is dependent on the +voltage or time integral of the current during the discharge, are +questions which still await a solution. + +The preparation of calcium tungstate for fluorescent screens is very +simple. + +Commercial sodium tungstate is fused with dried calcium chloride in +the proportion of three parts of the former to two parts of the +latter, both constituents being in fine powder and well mixed +together. The fusion is conducted in a Fletcher's crucible furnace in +a clay crucible. The temperature is raised as rapidly as possible to +the highest point which the furnace will attain--i.e. a pure white +heat. At this temperature the mixture of salts becomes partly fluid, +or at least pasty, and the temperature may be kept at its highest +point for, say, a quarter of an hour. At the end of this time the +mass is poured and scraped on to a brick, and when cold is broken up +and boiled with a large excess of water to dissolve out all soluble +matter. The insoluble part, which consists of a gray shining powder, +is washed several times with hot water, and is finally dried on +filter paper in a water oven. + +In order to prepare a screen the powder is ground slightly with very +dilute shellac varnish, and is then floated over a glass plate so as +to get an even covering. Unless the covering be very even the screen +is useless, and no pains should be spared to secure evenness. It is +not exactly easy to get a regular coat of the fluorescent material, +but it may be done with a little care. + +CHAPTER II + +GLASS-GRINDING AND OPTICIANS' WORK + +Sec. 52. As no instructions of any practical value in this art have, so +far as I know, appeared in any book in English, though a great deal of +valuable information has been given in the English Mechanic and +elsewhere, I shall deal with the matter sufficiently fully for all +practical purposes. On the other hand, I do not propose to treat of +all the methods which have been proposed, but only those requisite for +the production of the results claimed. The student is requested to +read through the chapter before commencing any particular operation. + +Sec. 53. The simplest way will be to describe the process of manufacture +of some standard optical appliance, from which a general idea of the +nature of the operations will be obtained. After this preliminary +account special methods may be considered in detail. I will begin +with an account of the construction of an achromatic object glass for +a telescope, not because a student in a physical laboratory will often +require to make one, but because it illustrates the usual processes +very well; and requires to be well and accurately made. + +A knowledge of the ordinary principles of optics on the part of the +reader is assumed, for there are plenty of books on the theory of +lenses, and, in any case, it is my intention to treat of the art +rather than of the science of the subject. By far the best short +statement of the principles involved which I have seen is Lord +Rayleigh's article on Optics in the Encyclopaedia Britannica, and this +is amply sufficient. + +The first question that crops up is, of course, the subject of the +choice of glass. It is obvious that the glass must be uniform in +refractive index throughout, and that it must be free from air bubbles +or bits of opaque matter. [Footnote: The complete testing of glass +for uniformity of refractive index can only be arrived at by grinding +and polishing a sufficient portion of the surfaces to enable an +examination to be made of every part. In the case of a small disc it +is sufficient to polish two or three facets on the edge, and to +examine the glass in a field of uniform illumination through the +windows thus formed. Very slight irregularities will cause a "mirage" +easily recognised.] + +The simplest procedure is to obtain glass of the desired quality from +Messrs. Chance of Birmingham, according to the following abbreviated +list of names and refractive indices, which may be relied upon:- + +Density. Refractive Index. + + C D F G + +Hard crown + +2.85 1.5146 1.5172 1.5232 1.5280 + +Soft crown + +2.55 1.5119 1.5146 1.5210 1.5263 + +Light flint + +3.21 1.5700 1.5740 1.5839 1.5922 + +Dense flint + +3.66 1 6175 1.6224 1.6348 1.6453 + +Extra dense flint + +3.85 1.6450 1.6504 1.6643 1.6761 + +Double extra dense flint + +4.45 1.7036 1.7103 1.7273 ... + +The above glasses may be had in sheets from 0.25 to 1 inch thick, and +6 to 12 inches square, at a cost of, say, 7s. 6d. per pound. + +Discs can also be obtained of any reasonable size. Discs 2 inches in +diameter cost about L1 per dozen, discs 3 inches in diameter about +10s. each. The price of discs increases enormously with the size. A +16-inch disc will cost about L100. + +For special purposes, where the desired quality of glass does not +appear on the list, an application may be made to the Jena Factory of +Herr Schott. In order to give a definite example, I may mention that +for ordinary telescopic objectives good results may be obtained by +combining the hard crown and dense flint of Chance's list, using the +crown to form a double convex, and the flint to form a double concave +lens. The convex lens is placed in the more outward position in the +telescope, i.e. the light passes first through it. + +The conditions to be fulfilled are: + +(1) The glass must be achromatic; + +(2) it must have a small spherical aberration for rays converging to +the principal focus. + +It is impossible to discuss these matters without going into a +complete optical discussion. The radii of curvature of the surfaces, +beginning with the first, i.e. the external face of the convex lens, +are in the ratio of 1, 2, and 3; an allowance of 15 inches focal +length per inch of aperture is reasonable (see Optics in Ency. +Brit.), and the focal length is the same as the greatest radius of +curvature. Thus, for an object glass 2 inches in diameter, the first +surface of the convex lens would have a radius of curvature of 10 +inches, the surface common to the convex and concave lens would have a +radius of curvature of 20 inches, and the last surface a radius of +curvature of 30 inches. This would also be about the focal length of +the finished lens. The surfaces in contact have, of course, a common +curvature, and need not be cemented together unless a slight loss of +light is inadmissible. + +I will assume that a lens of about 2 inches diameter is to be made by +hand, i.e. without the help of a special grinding or polishing +machine; this can be accomplished perfectly well, so long as the +diameter of the glass is not above about 6 inches, after which the +labour is rather too severe. The two glass discs having been obtained +from the makers, it will be found that they are slightly larger in +diameter than the quoted size, something having been left for the +waste of working. + +It is difficult to deal with the processes of lens manufacture without +entering at every stage into rather tedious details, and, what is +worse, without interrupting the main account for the purpose of +describing subsidiary instruments or processes. In order that the +reader may have some guide in threading the maze, it is necessary that +he should commence with a clear idea of the broad principles of +construction which are to be carried out. For this purpose it seems +desirable to begin by roughly indicating the various steps which are +to be taken. + +(1) The glass is to be made circular in form and of a given diameter. + +(2) Called Rough Grinding. The surfaces of the glass are to be made +roughly convex, plane, or concave, as may be required; the glass is to +be equally thick all round the edge. In this process the glass is +abraded by the use of sand or emery rubbed over it by properly shaped +pieces of iron or lead called "tools." + +(3) The glass is ground with emery to the correct spherical figure as +given by a spherometer. + +(4) Called Fine Grinding. The state of the surface is gradually +improved by grinding with finer and finer grades of emery. + +(5) The glass is polished by rouge. + +(6) The glass is "figured." This means that it is gradually altered in +form by a polishing tool till it gives the best results as found by +trial. + +In processes 2 to 5 counterpart tool surfaces are required--as a rule +two convex and two concave surfaces for each lens surface. These +subsidiary surfaces are worked (i.e. ground) on discs of cast iron +faced with glass, or on slate discs; and discs thus prepared are +called "tools." + +Taking these processes in the order named, the mode of manufacture is +shortly as follows:- + +(1) The disc of glass, obtained in a roughly circular form, is mounted +on an ordinary lathe, being conveniently cemented by Regnault's mastic +to a small face plate. The lathe is rotated slowly, and the glass is +gradually turned down to a circular figure by means (1) of a tool with +a diamond point; or (2) an ordinary hand-file moistened with +kerosene, as described in Sec. 42; or (3) a mass of brass or iron served +with a mixture of emery--or sand--and water fed on to the disc, so +that the disc is gradually ground circular. + +The operation of making a circular disc of given diameter does not +differ in any important particular from the similar operation in the +case of brass or iron, and is in fact merely a matter of turning at a +slow speed. + +(2 and 3) Roughing or bringing the surfaces of the glass roughly to +the proper convex or concave shape. This is accomplished by +grinding, generally with sand in large works, or with emery in the +laboratory, where the time saved is of more importance than the value +of the emery. + +Discs of iron or brass are cast and turned so as to have a diameter +slightly less than that of the glass to be ground, and are, say, half +an inch thick. These discs are turned convex or concave on one face +according as they are to be employed in the production of concave or +convex glass surfaces. The proper degree of convexity or concavity +may be approximated to by turning with ordinary turning tools, using a +circular arc cut from zinc or glass (as will be described) as a +"template" or pattern. This also is a mere matter of turning. + +The first approximation to the desired convex or concave surface of +the glass is attained (in the case of small lenses, say up to three +inches diameter) by rotating the glass on the lathe as described above +(for the purpose of giving it a circular edge) and holding the tool +against the rotating glass, a plentiful supply of coarse emery and +water, or sand and water, being supplied between the glass and metal +surfaces. The tool is held by hand against the surface of the +revolving glass, and is constantly moved about, both round its own +axis of figure and to and fro across the glass surface. In this way +the glass gradually gets convex or concave. + +The curvature is tested from time to time by a spherometer, and the +tool is increased or decreased in curvature by turning it on a lathe +so as to cause it to grind the glass more at the edges or in the +middle according to the indications of the spherometer. + +This instrument, by the way--so important for lens makers--consists +essentially of a kind of three-legged stool, with an additional leg +placed at the centre of the circle circumscribing the other three. +This central leg is in reality a fine screw with a very large head +graduated on the edge, so that it is easy to compute the fractions of +a turn given to the screw. The instrument is first placed on a flat +plate, and the central screw turned till its end just touches the +plate, a state of affairs which is very sharply discernible by the +slight rocking which it enables the instrument to undergo when pushed +by the hand. See the sketch. + +On a convex or concave surface the screw has to be screwed in or out, +and from the amount of screwing necessary to bring all four points +into equal contact, the curvature may be ascertained. + +Let a be the distance between the equidistant feet, and d the distance +through which the screw is protruded or retracted from its zero +position on a flat surface. Then the radius of curvature rho is given +by the formula 2rho = a2/3d +d. + +Fig. 43. + +The process of roughing is not always carried out exactly as +described, and will be referred to again. + +(4) The glass being approximately of the proper radius of curvature on +one side, it is reversed on the chuck and the same process gone +through on the other side. After this the glass is usually dismounted +from the lathe and mounted by cement on a pedestal, which is merely a +wooden stand with a heavy foot, so that the glass may be held +conveniently for the workman. Sometimes a pedestal about four feet +high is fixed in the floor of the room, so that the workman engaged in +grinding the lens may walk round and round it to secure uniformity. +For ordinary purposes, however, a short pedestal may be placed on a +table and rotated from time to time by hand, the operator sitting down +to his work. + +Rough iron or brass tools do not succeed for fine grinding--i.e. +grinding with fine emery, because particles of emery become embedded +in the metal so tightly that they cannot be got out by any ordinary +cleaning. If we have been using emery passing say a sieve with 60 +threads to the inch, and then go on to some passing say 100 threads to +the inch, a few of the coarser particles will adhere to the "tool", +and go on cutting and scratching all the time grinding by means of the +finer emery is in progress. + +To get over this it is usual to use a rather different kind of +grinding tool. A very good kind is made by cementing small squares of +glass (say up to half an inch on the side), on to a disc of slate +slightly smaller than the lens surface to be formed (Fig. 51). The +glass-slate tool is then "roughed" just like the lens surface, but, of +course, if the lens has been roughed "convex" the tool must be roughed +"concave". + +The "roughed" tool is then used to gradually improve the fineness of +grinding of the glass. For this purpose grinding by hand is resorted +to, the tool and lens being supplied continually with finer and finer +emery. Fig. 52 gives an idea of the way in which the tool is moved +across the glass surface. Very little pressure is required. The tool +is carried in small circular sweeps round and round the lens, so that +the centre of the tool describes a many-looped curve on the lens +surface. The tool must be allowed to rotate about its own axis; and +the lens and pedestal must also be rotated from time to time. + +Every few minutes the circular strokes are interrupted, and simple, +straight, transverse strokes taken. In no case (except to correct a, +defect, as will be explained) should the tool overhang the lens +surface by more than about one quarter the diameter of the latter. +After grinding say for an hour with one size of emery fed in by means +of a clean stick say every five minutes, the emery is washed off, and +everything carefully cleaned. The process is then repeated with finer +emery, and so on. + +The different grades of emery are prepared by taking advantage of the +fact that the smaller the particles the longer do they remain +suspended in water. Some emery mud from a "roughing" operation is +stirred up with plenty of water and left a few seconds to settle, the +liquor is then decanted to a second jug and left say for double the +time, say ten seconds; it is decanted again, and so on till four or +five grades of emery have been accumulated, each jug containing finer +emery than its predecessor in the process. + +It is not much use using emery which takes more than half an hour to +settle in an ordinary bedroom jug. What remains in the liquid to be +decanted is mostly glass mud and not emery at all. The process of +fine grinding is continually checked by the spherometer, and the art +consists in knowing how to move the grinding tool so as to make the +lens surface more or less curved. In general it may be said that if +the tool is moved in small sweeps, and not allowed to overhang much, +the Centre of the lens will be more abraded, while if bold free +strokes are taken with much overhanging, the edges of the lens will be +more ground away. + +By the exercise of patience and perseverance any one will succeed in +gradually fine grinding the lens surface and keeping it to the +spherometer, but the skill comes in doing this rapidly by varying the +shape of the strokes before any appreciable alteration of curvature +has come about. + +Polishing. + +The most simple way of polishing is to coat the grinding tool with +paper, as will be described, and then to brush some rouge into the +paper. The polisher is moved over the work in much the same way as +the fine grinding tool, until the glass is polished. Many operators +prefer to use a tool made by squeezing a disc of slate, armed with +squares of warm pitch, against the lens surface (finely ground), and +then covering these squares with rouge and water instead of emery and +water as in the fine grinding process. + +The final process is called "figuring." It will in general be +unnecessary with a small lens. With large lenses or mirrors the final +touches have to be given after the optical behaviour of the lens or +mirror has been tested with the telescope itself, and this process is +called "figuring." A book might easily be written on the optical +indications of various imperfections in a mirror or lens. Suffice it +to say here that a sufficiently skilled person will be able to decide +from an observation of the behaviour of a telescope whether a lens +will be improved by altering the curvature of one or all of the +surfaces. + +A very small alteration will make a large difference in the optical +properties, so that in general "figuring" is done merely by using the +rouge polishing tool as an abrading tool, and causing it to alter the +curves in the manner already suggested for grinding. There are other +methods based on knocking squares out of the pitch-polisher so that +some parts of the glass may be more abraded than others. + +The "figuring" and polishing may be done by hand just like the +grinding. There are machines, however, which can be made to execute +the proper motions, and a polisher is set in such a machine, and the +mechanical work done is by no means inconsiderable. In fact for +surfaces above six inches in diameter few people are strong enough to +work a polisher by hand owing to the intense adhesion between it and +the exactly fitting glass surface. + +Such is a general outline of the processes required to produce a lens +or mirror. These processes will now be dealt with in much greater +detail, and a certain amount of repetition of the above will +unfortunately be necessary: the reader is asked to pardon this. It +will also be advisable for the reader to begin by reading the whole +account before he commences any particular operation. The reason for +this is that it has been desirable to keep to the main account as far +as possible without inserting special instructions for subsidiary +operations, however important they may be; consequently it may not +always be quite clear how the steps described are to be performed. It +will be found, however, that all necessary information is really +given, though perhaps not always exactly in the place the reader might +at first expect. + +Sec. 54. All the discs that I have seen, come from the makers already +roughly ground on the edges to a circular figure--but occasionally the +figure is very rough indeed--and in some cases, especially if small +lenses have to be made, it is convenient to begin by cutting the glass +discs out of glass sheet, which also may be purchased of suit-able +glass. To do this, the simplest way is to begin by cutting squares +and then cutting off the corners with the diamond, the approximate +circular figure being obtained by grinding the edges on an ordinary +grindstone. + +If the pieces are larger, time and material may be saved by using a +diamond compass, i.e. an ordinary drawing compass armed with a +diamond to cut circles on the glass, and breaking the superfluous +glass away by means of a pair of spectacle-maker's shanks (Fig. 44), +or what does equally well, a pair of pliers with soft iron jaws. With +these instruments glass can be chipped gradually up to any line, +whether diamond-cut or not, the jaws of the pincers being worked +against the edge of the glass, so as to gradually crush it away. + +Fig. 44. + +Assuming that the glass has been bought or made roughly circular, it +must be finished on the lathe. For this purpose it is necessary to +chuck it on an iron or hardwood chuck, as shown in Fig. 46. For a +lens below say an inch in diameter, the centering cement may be used; +but for a lens of a diameter greater than this, sufficient adhesion is +easily obtained with Regnault's mastic, and its low melting point +gives it a decided advantage over the shellac composition. + +The glass may be heated gradually by placing it on the water bath, or +actually in the water, and gradually bringing the water up to the +boiling-point. The glass, being taken out, is rapidly wiped, and +rubbed with a bit of waste moistened, not wet, with a little +turpentine: its surface is then rubbed with a stick of mastic +previously warmed so as to melt easily. The surface of the chuck +being also warm, and covered with a layer of melted cement, it is +applied to the glass. The lathe is turned slowly by hand, and the +glass pushed gradually into the most central position; it is then +pressed tight against the chuck by the back rest, a bit of wood being +interposed for obvious reasons. + +When all is cold the turning may be proceeded with. The quickest way +is to use the method already described (i.e. actual turning by a file +tool); but if the student prefers (time being no object), he may +accomplish the reduction to a circular form very easily by grinding. + +Fig. 45. + +Fig. 46. + +For this purpose he will require to make the following arrangements +(Fig. 45). If the lathe has a slide rest, a piece of stout iron may +be bent and cut so as to fit the tool rest, and project beneath the +glass. The iron must be fairly rigid, for if it springs appreciably +beneath the pressure of the glass, it will not grind the latter really +round. The lathe may run rather faster than for turning cast iron of +the same size. Coarse emery, passing through a sieve of 80 threads to +the inch (run), may be fed in between the glass and iron, and the +latter screwed up till the disc just grinds slightly as it goes round. + +A beginner will generally (in this as in all cases of grinding +processes) tend to feed too fast--no grinding process can be hurried. +If a slide rest is not available, a hinged board, carrying a bit of +iron, may (see Fig. 45) be arranged so as to turn about its hinge at +the back of the lathe; and it may be screwed up readily enough by +passing a long set-screw through the front edge, so that the point of +the screw bears upon the lathe bed. I may add that emery behaves as +if it were greasy, and it is difficult to wet it with clean water. +This is easily got over by adding a little soap or alcohol to the +water, or exercising a little patience. + +A good supply of emery and water should be kept between the disc and +the iron; a little putty may be arranged round the point of contact +on the iron to form a temporary trough. In any case the resulting +emery mud should on no account be thrown away, but should be carefully +kept for further use. The process is complete when the glass is +perfectly round and of the required diameter as tested by callipers. + +Sec. 55. The next step is to rough out the lens, and this may easily be +done by rotating it more slowly, i.e. with a surface speed of ten +feet per minute, and turning the glass with a hard file, as explained +in Sec. 42. If it is desired to employ the slide rest, it is quicker and +better to use a diamond tool--an instrument quite readily made, and +of great service for turning emery wheels and the like,--a thing, in +fact, which no workshop should be without. A bit of diamond bort, or +even a clear though off-colour stone, may be employed. + +An ordinary lathe tool is prepared by drawing down the tool steel to a +long cone, resembling the ordinary practice in preparing a boring +tool. The apex of the cone must be cut off till it is only slightly +larger than the greatest transverse diameter of the diamond splinter. +The latter may have almost any shape--a triangular point, one side of +a three-sided prism is very convenient. A hole is drilled in the +steel (which must have been well softened), only just large enough to +allow the diamond to enter--if the splinter is thicker in the middle +than at either end, so much the better--the diamond is fastened in +position by squeezing the soft steel walls tightly down upon it. +Personally I prefer to use a tool holder, and in this case generally +mount the diamond in a bit of brass rod of the proper diameter; and +instead of pinching in the sides of the cavity, I tin them, and set +the diamond in position with a drop of soft solder. + +Fig. 47. + +In purchasing diamond bort, a good plan is to buy fragments that have +been employed in diamond drilling, and have become too small to reset; +in this case some idea as to the hardness of the bits may be obtained. +Full details as to diamond tool-making are given in books on +watch-making, and in Holtzapffell's great work on Mechanical +Manipulation; but the above notes are all that are really +necessary--it is, in fact, a very simple matter. The only advantage of +using a diamond tool for glass turning is that one does not need to be +always taking it out of the rest to sharpen it, which generally happens +with hard steel, especially if the work is turned a little too fast. + +I recommend, therefore, that the student should boldly go to work +"free hand" with a hard file; but if he prefer the more formal +method, or distrust his skill (which he should not do), then let him +use a diamond point, even if he has the trouble of making it. When +using a diamond it is not necessary to employ a lubricant, but there +is some advantage in doing so. + +The surface of the lens can be roughly shaped by turning to a template +or pattern made by cutting a circular arc (of the same radius as the +required surface) out of a bit of sheet zinc. Another very handy way +of making templates of great accuracy is to use a beam compass +(constructed from a light wooden bar) with a glazier's diamond instead +of a pencil. A bit of thin sheet glass is cut across with this +compass to the proper curvature--which can be done with considerable +accuracy and the two halves of the plate, after breaking along the +cut, are ground together with a view to avoiding slight local +irregularities, by means of a little fine emery and water laid between +the edges. In this process the glass is conveniently supported on a +clean board or slate, and the bits are rubbed backwards and forwards +against each other. + +Sec. 56. It is not very easy for a beginner to turn a bit of +anything--iron, wood, or glass--with great accuracy to fit a template, +and consequently time may be saved by the following procedure, applied as +soon as the figure of the template is roughly obtained. A disc of +lead or iron, of the same diameter as the glass, and of approximately +the proper curvature, is prepared by turning, and is armed with a +handle projecting coaxially from the back of the disc. The glass +revolving with moderate speed on the lathe, the lead tool, supplied +with coarse emery and water, is held against it, care being taken to +rotate the tool by the handle, and also to move it backwards and +forwards across the disc, through a distance, say, up to half an inch; +if it is allowed to overhang too much the edges of the glass disc will +be overground. By the use of such a tool the glass can readily be +brought up to the template. + +The only thing that remains, so far as the description of this part of +the process goes, is to give a note or two as to the best way of +making the lead tools, and for this purpose the main narrative of +processes must be interrupted. The easiest way is to make a set of +discs to begin with. For this purpose take the mandrel out of the +lathe, and place it nose downwards in the centre of an iron ring of +proper diameter on a flat and level iron plate. + +The discs are made by pouring lead round the screw-nose of the +mandrel. This method, of course, leaves them with a hole in the +centre; but this can be stopped up by placing the hot disc (from +which the mandrel has been unscrewed) on a hot plate, and pouring in a +sufficiency of very hot lead; or, better still, the mandrel can be +supported vertically at any desired distance above the plate while the +casting is being poured. Lead discs prepared in this way are easily +turned so as to form very convenient chucks for brass work, and for +use in the case now being treated, they are easily turned to a +template, using woodturners' tools, which work better if oiled, and +must be set to cut, not scrape. + +If the operator does not mind the trouble of cutting a screw, or if he +has a jaw chuck, the lead may be replaced by iron with some advantage. + +The following is a neat way of making concave tools. It is an +application of the principle of having the cutting tool as long as the +radius of curvature, and allowing it to move about the centre of +curvature. Place the disc of iron or lead on the lathe mandrel or in +the chuck, and set the slide rest so that it is free to slide up or +down the lathe bed. Take a bar of tool steel and cut it a little +longer than the radius of curvature required. Forge and finish one +end of the bar into a pointed turning tool of the ordinary kind. +Measure the radius of curvature from the point of the tool along the +bar, and bore a hole, whose centre is at this point, through the bar +from the upper to the lower face. I regard the upper face as the one +whose horizontal plane contains the cutting point when the tool is in +use. Clamp a temporary back centre to the lathe bed, and let it carry +a pin in the vertical plane through the lathe centres, and let this +pin exactly fit the hole in the bar. + +Fig. 48. + +Place the "radius" tool in position for cutting, and let it be lightly +held in the slide rest nearly at the cutting point, the centre of +rotation of the pedestal (or its equivalent) passing through the +central line of the bar. Then adjust the temporary back rest, so that +the tool will take a cut. In the sketch the tool is shown swinging +about the back centre instead of about a pin--there is little to +choose between the methods unless economy of tool steel is an object. +The tool must now be fed across the work. The pedestal must of course +be free to rotate, and the slide rest to slip up and down the bed. In +this way a better concave grinding tool can be made than would be made +by a beginner by turning to a template--though an expert turner would +probably carry out the latter operation so as to obtain an' accuracy +of the same order, and would certainly do it in much less time than +would be required in setting up the special arrangements here +described. + +On the other hand, if several surfaces have to be prepared, as in the +making of an achromatic lens, the quickest way would be by the use of +the radius tool, bored of course to work at the several radii +required. I have tried both methods, and my choice would depend +partly on the lathe at my disposal, and partly on the number of +grinding tools that had to be prepared. + +Having obtained a concave tool of any given radius, it is easily +copied--negatively, so as to make a convex tool in the following +manner. Adjust the concave tool already made on the back rest, so +that if it rotated about the line of centres, it would rotate about +its axis of figure. + +Arrangements for this can easily be made, but of course they will +depend on the detailed structure of the lathe. Use the slide rest as +before, i.e. let it grasp an ordinary turning tool lightly, the +pedestal being fixed, but the rest free to slide up or down the lathe +bed. Push the back rest up till the butt of the turning tool (ground +to a rounded point) rests against the concave grinding tool. If the +diameter of the convex tool required be very small compared with the +radius of curvature of the surface (the most usual case), it is only +necessary to feed the cutting tool across to "copy" the concave +surface sufficiently nearly. + +Fig. 49. + +There seems no reason, however, why these methods should not be +applied at once to the glass disc by means of a diamond point, and the +rough grinding thus entirely avoided. I am informed that this has +been done by Sir Henry Bessemer, but that the method was found to +present no great advantage in practice. A reader with a taste for +mechanical experimenting might try radius bar tools with small +carborundum wheels rapidly driven instead of a diamond. + +Enough has now been said to enable any one to prepare rough convex or +concave grinding tools of iron or lead, and of the same diameter as +the glass to be ground. + +The general effect of the process of roughing the rotating lens +surface is to alter the radius of curvature of both tool and glass; +hence it is necessary to have for each grinding tool another to fit +it, and enable it to be kept (by working the two together) at a +constant figure. After a little practice it will be found possible to +bring the glass exactly up to the required curvature as tested by +template or spherometer. The art of the process consists in altering +the shape of the grinding tool so as to take off the glass where +required, as described in Sec. 53, and from this point of view lead has +some advantages; (opinions vary as to the relative advantages of lead +and iron tools for this purpose, however). The subsidiary grinding +tool is not actually needed for this preliminary operation, but it has +to be made some time with a view to further procedure, and +occasionally is of service here. + +Sec. 57. 'The glass disc must be ground approximately to the proper +curvature on each side before any fine grinding is commenced. It is +precisely for this purpose that the previous turning of the disc is +recommended, for it is easy to unmount and recentre a round object, +but not so easy if the object have an indefinite shape. Using a +cement which is plastic before it sets, the disc may be easily taken +off the chuck and centred by a little handicraft, i.e. by rotating +the lathe slowly and pushing the disc into such a position that it +rotates about its axis. The grinding of the second surface is +accomplished exactly as in the former case; of course on reversing +the glass the chuck has to be slightly turned up to fit the convex or +concave surface. + +Sec. 58. There is, however, one point of interest and importance--attention +to which will save a good deal of useless labour afterwards. +The glass must be ground in such a manner that the thickness at the +edge is the same all round. In other words, the axes of figure of the +two surfaces must coincide. This will be the case if the recentering +has been accurately performed, and therefore no pains should be spared +to see that it is exactly carried out. Any simple form of vernier +gauge (such as Brown and Sharpe's vernier callipers) will serve to +allow of a sufficiently accurate measurement of the edge thickness of +the lens. If any difference of thickness is observed as the gauge +moves round the edge, one or other of the surfaces must be reground. +Of course the latitude of error which may be permitted depends so much +on the final arrangements for a special finishing process called the +"centering of the lens"--which will be described--that it is +difficult to fix a limit, but perhaps one-thousandth of an inch may be +mentioned as a suitable amount for a 2-inch disc. For rough work, of +course; more margin may be admitted. + +Sec. 59. In a large shop I imagine that lenses of only two inches +diameter would be ground in nests; or, in other words, a number would +be worked at a time, and centering, even of a rough kind, would be +left to the last; but this process will be treated hereafter. At +present I shall assume that only one lens will be made at a time. +Consequently we now enter on the stage of fine grinding by hand. A +leaden pedestal, for the sake of stability, must be provided on which +to mount the lens, so that the surface to be operated on may be nearly +horizontal (Fig. 50). Before this can be done, however, fresh +grinding tools (two for each surface) must be properly prepared. +After trying several plans I unhesitatingly recommend that all +fine-grinding surfaces should be made of glass. This is easily done +by taking two discs of lead, or iron, or slate, cut to a one-tenth +inch smaller radius of curvature (in the case of a convex tool, and +the opposite in the other case) than the lens surface (Fig. 51, A). +On these, square bits of sheet glass, one-tenth of an inch thick, are +to be cemented, so as to leave channels of about one-eighth of an inch +between each bit of glass (Fig. 52, B). The "mastic" cement +formerly described may be employed for this purpose. + +Fig. 50. + +The bits of glass ought first to have their edges dressed smooth on +the grind-stone. A convex and concave glass surface having been thus +roughly prepared, they must be mounted in turn in the lathe, and +brought to the proper curvature by grinding with the tools formerly +employed and tested by the template or spherometer. It is well to +control this process by means of a spherometer, so that the desired +radius may be approximately reached. The two glass-grinding tools +are then ground together by hand (see Sec. 53 and Sec. 61), the spherometer +being employed from time to time to check the progress of the work. +In general, if large circular sweeps are taken, greatly overhanging +the side of the glass surface to be figured, both the upper and lower +surfaces will be more ground at the edges, while in the opposite +event the centre will be chiefly affected. + +Fig. 51. + +A spherometer capable of measuring a 2-inch surface may be procured, +having a screw of, say, 50 threads to the inch, and a micrometer +surface divided into 200 parts, each part easily capable of +subdivision--into tenths or even twentieths. To get the full +advantage of the spherometer it must screw exceedingly freely (i.e. +must be well oiled with clock oil), and must not be fingered except at +the milled head. If one of the legs is held by the fingers the +expansion is sufficient to throw the instrument quite out of +adjustment. The glass-grinding tools being brought to the proper +figure, the next process is to transfer the same to the lens, and this +is done by similar means, the fellow tool being used to correct the +one employed in grinding the lens surface. Before the grade of emery +is changed all three surfaces must agree, as nearly, at least, as the +spherometer will show. + +In order to prevent confusion the following summary of the steps +already taken may be given. The discs of glass are first ground or +turned so as to be truly circular. Four "tools" are made for each +surface--a rough pair of iron or lead, and a finishing pair of iron, +lead, or slate faced by glass squares. For a small lens the iron or +lead backing may be used, for a large one the slate. The rough tools +are used to give an approximate figure both to the lens and to the +finishing tools. + +The final adjustment is attained by grinding one of the glass-faced +tools alternately upon the lens and upon the fellow glass-faced tool. +The spherometer is accepted at all stages of the process as the final +arbiter as to curvature. Some hints on the form of strokes used in +grinding will be given later on (see Sec. 61). It suffices to state here +that the object throughout is to secure uniformity by allowing both +the work and the tool to rotate, and exercising no pressure by the +fingers. The tool backing may weigh from one to two pounds for a +2-inch lens. + +Sec. 60. The tools and lens being all of the same curvature, the state +of the surface is gradually improved by grinding with finer and finer +emery. The best way of grading the emery is by washing it with clean +water, and allowing the emery (at first stirred up with the water) to +settle out. The longer the time required for this part of the process +the finer will be the emery deposited. An ordinary bedroom jug is a +very good utensil to employ during this process; a large glass jug is +even better. The following grades will be found sufficient, though I +daresay every operative's practice differs a little on this point. + +1st grade: Flour emery, with the grit washed out, i.e. allowed to +stand for 2" (sec.) before being poured off. + +2nd grade: Stand 5" (secs.), settle in 1' (min.) + +3rd grade: Stand 1', settle in 10'. + +4th grade: Stand 10', settle in 60'. + +It is generally advisable to repeat the washing process with each +grade. Thus, selecting grade 2 for illustration, the liquor for grade +3 must be poured off without allowing any of the sediment to pass over +with it. If any sediment at all passes, one has no security against +its containing perhaps the largest particle in the jug. As soon as +the liquor for No. 3 has been decanted, jug No. 2 is filled up again +with clean water (filtered if necessary), and after standing 5" is +decanted into jug No. 2b, the sediment is returned to jug No. 1, and +the liquor, after standing 1', is transferred to jug No. 3. + +The greatest care is necessary at each step of the operation to +prevent "sediment" passing over with liquor. There is a little danger +from the tendency which even comparatively large particles of emery +have to float, in consequence of their refusing to get wet, and the +emery worked up on the side of the jug is also a source of danger, +therefore wipe the jug round inside before decanting. + +In order to get a uniform grade stop the currents of water in the jug, +which may work up coarse particles, by holding a thin bit of wood in +the rotating liquid for a moment, and then gently withdrawing it in +its own plane. These precautions are particularly necessary in the +case of grades Nos. 2, 3, and 4, especially No. 4, for if a single +coarse particle gets on the tool when the work has progressed up to +this point it will probably necessitate a return to grinding by means +of No. 2, and involve many hours' work. + +The surface of the lens will require to be ground continuously with +each grade till it has the uniform state of roughness corresponding to +the grade in question. Two hours for each grade is about the usual +time required in working such a lens as is here contemplated. + +The coarser grades of emery may be obtained by washing ordinary flour +of emery, but the finer ones have to be got from emery which has been +used in the previous processes. It is not a good plan to wash the +finer grades of emery out of the proceeds of very rough grinding say +with anything coarser than flour of emery--as there is a danger of +thereby contaminating the finer grades with comparatively coarse glass +particles (owing to their lightness) and this may lead to scratching. +If the finer grades are very light in colour, it may be inferred that +a considerable portion of the dust is composed of glass, and this does +no good. Consequently time may be saved by stirring up the +light-coloured mass with a little hydrofluoric acid in a platinum +capsule; this dissolves the finely divided glass almost +instantaneously. The emery and excess of hydrofluoric acid may then +be thrown into a large beaker of clean water and washed several times. +Fine emery thus treated has much the same dark chocolate colour as the +coarser varieties. + +The operator should not wear a coat, and should have his arms bare +while working with fine emery, for a workshop coat is sure to have +gathered a good deal of dust, and increases the chances of coarse +particles getting between the surfaces. + +Sec. 61. Details of the Process of Fine Grinding. + +A lens of the size selected for description is mounted as before +mentioned on a leaden pedestal, and the operator places the latter on +a table of convenient height in a room as free from dust as possible. +Everything should be as clean as a pin, and no splashes of emery mud +should be allowed to lie about. I have found it convenient to spread +clean newspapers on the table and floor, and to wear clean linen +clothes, which do not pick up dust. I have an idea that in large +workshops some simpler means of avoiding scratches must have been +discovered, but I can only give the results of my own experience. I +never successfully avoided scratches till I adopted the precautions +mentioned. + +Fig. 52. + +The left hand should be employed in rotating the pedestal either +continuously (though slowly) or at intervals of, say, one minute. +This point is rather important. Some operators require two hands to +work the grinding tool, and in any case this is the safer practice. +Under these circumstances the pedestal may be rotated through +one-eighth or tenth of a revolution every three minutes, or +thereabouts. The general motion given to the grinding tool should be +a series of circular sweeps of about one-fourth the diameter of the +glass disc, and gradually carried round an imaginary circle drawn on +the surface of the lens and concentric with it (Fig. 52). + +The tool may overhang the lens by a quarter of the diameter of the +latter as a maximum. The circuit may be completed in from twelve to +thirty sweeps. The grinding tool should be lightly held by the +fingers and the necessary force applied parallel to the surface. The +tool itself must be slowly rotated about its axis of figure. If the +tool be lightly held, it will be found that it tends to rotate by +itself. I say "tends to rotate," for if the tool be touching evenly +all over the surface it will rotate in a direction opposite to the +direction of the circular sweep. For instance, if the tool be carried +round its looped path clockwise, it will tend to rotate about its own +axis of figure counter-clockwise. If it touch more in the middle, +this rotation will be increased, while if it touches more along the +edge, the rotation will be diminished, or even reversed in an extreme +case. + +Every fifty sweeps or so the tool should be simply ground backwards +and forwards along a diameter of the lens surface. This grinding +should consist of three or four journeys to and fro along, say, eight +different diameters. About one-quarter of the whole grinding should +be accomplished by short straight strokes, during which the tool +should only overhang about one-quarter of an inch. The object of the +straight strokes is to counteract the tendency to a gradual +accumulation of the emery in the centre, which results from the +circular grinding. + +A great deal of the art of the process consists in knowing how to work +the tool to produce any given effect. For instance, if the lens +requires to be ground down near the centre, the epicycloidal strokes +must be nearly central; the tool must never overhang very much. If, +on the other hand, it is the edges which require attention, these must +be dealt with by wider overhanging strokes. The tool must be +frequently tested on its fellow, and, indeed, ground upon it if any +marked unevenness of action (such as that just described) is required +for the lens. A check by spherometer will be applied at intervals +according to the judgment of the operator, but, in any case, the +fellow tool and lens should be kept at very nearly the same figure. + +The emery should never be allowed to become anything like dry between +the tool and the lens, for in some way (probably by capillary action +increasing the pressure of the tool) this seems to lead to scratching +and "rolling" of the emery. The channels in the glass tool between +the squares are of the greatest importance in enabling the emery to +distribute itself. Perhaps the best guide in enabling one to judge +as to when it is time to wash off the emery and apply fresh is the +"feel" of the tool; also when the mud gets light in colour we know +that it is full of glass dust, and proportionately inoperative. + +New emery may be put on, say, every five minutes, but no absolute rule +can be given, for much depends on the pressure of the tool upon the +lens. In the case considered a brass or lead, or even slate tool, of +an inch, or even less, in thickness, will press quite heavily enough. +In washing the lens and tool before new emery is introduced, a large +enamelled iron bucket is very handy; the whole of the tool should be +immersed and scrubbed with a nail-brush. The lens surface may be +wiped with a bit of clean sponge, free from grit, or even a clean damp +cloth. + +When the time comes to alter the grade of emery, a fresh lot of +newspapers should be put down, and tools, lens, and pedestal well +washed and brushed by the nail-brush. The surfaces should be wiped +dry by a fresh piece of rag, and examined for scratches and also for +uniformity of appearance; a good opinion can be formed as to the fit +of the surfaces by noting whether--and if so, to what degree--they +differ in appearance from point to point when held so that the light +falls on them obliquely. + +It is necessary to exercise the greatest care in the washing between +the application of successive grades of emery, and this will be +facilitated if the edges of the glass squares were dressed on a +grindstone before they were mounted. An additional precaution which +may be of immense advantage is to allow the tool to dry between the +application of successive grades of emery (of course, after it has +been scrubbed), and then to brush it vigorously with a hat-brush. It +sometimes happens that particles of mud which have resisted the wet +scrubbing with the nail-brush may be removed by this method. + +As my friend Mr. Cook informs me that his present practice differs +slightly from the above, I will depart from the rule I laid down, and +add a note on an alternative method. + +Consider a single lens surface. This is roughed out as before by an +iron tool, a rough fellow tool being made at the same time. The +squares of glass are cemented to the roughing tool, and this is ground +to the spherometer by means of the counterpart tool. The glass-coated +tool is then applied to the lens surface and grinding with the first +grade of emery commenced. The curvature is checked by the +spherometer. Two auxiliary tools of, say, half the diameter of the +lens, are prepared from slate, or glass backed with iron, and applied +to grind down either the central part of the lens surface or tool +surface, according to the indications of the spherometer. Any changes +that may occur during grinding are corrected by these tools. The +spherometer is accepted as the sole guide in obtaining the proper +curvature. A slate backing is preferred for tools of any diameter +over, say, 2 inches. + +Sec. 62. Polishing. + +After the surface has been ground with the last grade of emery, and +commences to become translucent even when dry, the grinding may be +considered to be accomplished, and the next step is the polishing. +There are many ways of carrying out this process, and the relative +suitability of these methods depends on a good many, so to speak, +accidental circumstances. For instance, if the intention is to finish +the polishing at a sitting, the polishing tool may be faced with +squares of archangel--not mineral or coal-tar--pitch and brought to +shape simply by pressing while warm against the face of the lens. A +tool thus made is very convenient, accurate, and good, but it is +difficult to keep it in shape for any length of time; if left on the +lens it is apt to stick, and if it overhangs ever so little will, of +course, droop at the edges. + +On the whole, the following will be found a good and sufficient plan. +The glass-grinding tool is converted into a polishing tool by pasting +a bit of thin paper over its surface; a bit of woven letter paper of +medium thickness with a smooth but not glazed surface does very well. +We have found that what is called Smith's "21 lbs. Vellum Wove" is +excellent. This is steeped in water till quite pliable and almost +free from size. The glass tool is brushed over with a little thin +arrowroot or starch paste, and the paper is laid upon it and squeezed +down on the glass squares as well as possible; if the paper is wet +enough and of the proper quality it will expand sufficiently to +envelop the tool without creases, unless the curvature is quite out of +the common. + +This being accomplished, and the excess of water and paste removed, +the face of the paper is (for security) washed with a little clean +water and a bit of sponge, and, finally, the tool is slightly pressed +on the lens so as to get the paper to take up the proper figure as +nearly as possible. After the polishing tool has been thus brought to +the proper figure, it is lifted off and allowed to dry slowly. When +the paper is dry it may be trimmed round the edges so as not to +project sensibly beyond the glass squares. The next step is to brush +the surface over very carefully with polishing rouge (prepared as is +described at the end of this section) by means of a hat-brush. When +the surface of the paper is filled with rouge all excess must be +removed by vigorous brushing. + +Fig. 53. + +The tool being placed on the lens, two or three strokes similar to +those used in grinding may be taken, and the tool is then lifted off +and examined. It will be found to be dotted with a few bright points, +produced by the adhesion of glass at the places of contact. These +points are then to be removed in the following manner. An old +three-cornered file is ground on each side till the file marks +disappear, and sharp edges are produced (Fig. 53). This tool is used +as an ink eraser, and it will be found to scrape the paper of the +polishing tool very cleanly and well. + +The bright spots are the objects of attention, and they must be erased +by the old file, and the polisher reapplied to the glass. A few +strokes will develop other points, more numerous than before, and +these in turn must be erased. The process is continued till the whole +surface of the polishing tool is evenly covered with bright specks, +and then the polishing may be proceeded with. The specks should not +be more than about one-eighth of an inch apart, or the polishing will +be irregular. + +The operation of polishing is similar to that of grinding. A +reasonable time for polishing a glass surface is twenty hours; if +more time is required it is a sign that the fine grinding has not been +carried far enough. The progress of the operation may be best watched +by looking at the surface--not through it. For this purpose a good +light is requisite. When the lens is dismounted it may be examined by +a beam of sunlight in a dark room, under which circumstances the +faintest signs of grayness are easily discernible. + +It may be mentioned here that if the surface is in any way scratched +the rouge will lodge in the scratches with great persistence, and an +expert can generally tell from the appearance of scratches what kind +of polishing powder has been employed. + +The persistence with which rouge clings to a rough surface of glass is +rather remarkable. Some glass polishers prefer to use putty powder as +a polishing material, and it is sometimes said to act more quickly +than rouge; from my rather limited experience I have not found this +to be the case, but it may have merits that I do not know of. Is it +possible that its recommendation lies in the fact that it does not +render scratches so obtrusively obvious as rouge does? + +Rouge is generally made in two or more grades. The softer grade is +used for polishing silver, and is called jewellers' rouge. The harder +grade, suitable for glass polishing, is best obtained from practical +opticians (not mere sellers of optical instruments). I mean people +like Messrs. Cook of York. Many years ago I prepared my own hard +rouge by precipitating ferrous sulphate solution by aqueous ammonia, +washing the precipitate, and heating it to a red heat. The product +was ground up with water, and washed to get rid of large particles. +This answered every purpose, and I could not find that it was in any +way inferior to hard rouge as purchased. The same precipitate heated +to a lower temperature is said to furnish a softer variety of rouge; +at all events, it gives one more suitable for polishing speculum +metal. Lord Rosso used rouge heated to a dull redness for this +purpose. + +Rouge, whether made or bought, should always be washed to get rid of +grit. I ought to add that not the least remarkable fact about the +polishing is the extraordinarily small quantity of the polishing +material requisite, which suggests that the process of polishing is +not by any means the same as that of exceptionally fine grinding. Is +it possible that the chief proximate cause of the utility of rouge is +to be sought in its curious property of adhering to a rough glass +surface, causing it, so to speak, to drag the glass off in minute +quantities, and redeposit it after a certain thickness has been +attained on another part of the surface? + +Sec. 63. Centering. + +When a lens is ground and polished it will almost always happen that +the axis of revolution of its cylindrical edge is inclined to the axis +of revolution of its curved surfaces. Since in practice lenses have +to be adjusted by their edges, it is generally necessary to adjust the +edge to a cylinder about the axis of figure of the active surfaces. +This is best done on a lathe with a hollow mandrel.. The lens is +chucked on a chuck with a central aperture--generally by means of +pitch or Regnault's mastic, or "centering" cement for small +lenses--and a cross wire is fixed in the axis of revolution of the lathe, +and is illuminated by a lamp. This cross wire is observed by an +eye-piece (with cross wires only in the case of a convex lens, or a +telescope similarly furnished in the case of a concave lens), +also placed in the axis of rotation of the lathe. + +Both cross wires are thus in the axis of revolution of the mandrel, +and the distant one (B in the figure) is viewed through the lens and +referred to the fixed cross wires at A. In general, as the lathe is +rotated by turning the mandrel the image of the illuminated cross +wires will be observed to rotate also. The lens is adjusted until the +image remains steady on rotating the mandrel and it is to give time +for this operation that a slow-setting cement is recommended. When +the image remains stationary we know that the optical centre of the +lens is in the axis of revolution, and that this axis is normal to +both lens surfaces, i.e. is the principal axis of the lens, or axis +of figure. + +Fig. 54. + +A much readier method, and one, in general, good enough for most +purposes, is to put a candle on the end of the lathe-bed where the +back centre generally is, and observe the images of the flame by +reflection from both the lens surfaces. This method is very handy +with small lenses; the mandrel is turned, and the lens adjusted by +hand till the images are immovable. In both cases, of course, the +edge of the lens is turned or ground till it is truly circular, the +position of the lens remaining undisturbed on the chuck. If the edge +gauge has been properly used in the earlier stages of figuring, it +will be found that very little turning or grinding is requisite to +produce a true centering. + +The particular defect due to want of centering in a lens may be +observed by using it as the objective of a telescope, and observing a +star slightly out of focus. The interference fringes will not be +concentric circles unless the lens is properly centred. I ought to +say that I have not looked into the theory of this, but have merely +taken it as a generally admitted fact. The diseases of lenses and the +modes of treating them are dealt with in a book by Messrs. Cook of +York, entitled On the Adjustment and Testing of Telescopic Objectives. + +The final process of figuring will be dealt with later on (Sec. Sec. 66 and +67), as it applies not only to lenses but to mirrors, prisms, etc. If +the instructions given have been carefully carried out on a 2-inch +lens, it should perform fairly well, and possibly perfectly, without +any further adjustment of the glass. + +Sec. 64. Preparation of Small Lenses, where great Accuracy is not of the +first Importance. + +Such lenses may generally be made out of bits of good plate or sheet +glass, and are of constant use in the physical laboratory. They may +be purchased so cheaply, however, that only those who have the +misfortune to work in out-of-the-way places need be driven to make +them. + +Suitable glass having been obtained and the curves calculated from the +index of refraction, as obtained by any of the ordinary methods +applicable to plates (the microscope method, in general, is quite good +enough), squares circumscribing the desired circles are cut out by the +help of a diamond. [Footnote: Glazebrook and Shaw's Practical +Physics, p. 383 (4th ed.).] The squares are roughly snipped by means +of a pair of pliers or spectacle-maker's shanks. The rough circles +are then mounted on the end of a brass or iron rod of rather greater +diameter than the finished lenses are to possess. This mounting is +best done by centering cement. + +The discs are then dressed circular on a grindstone, the rod serving +both as a gauge and handle. A sufficient number of these discs having +been prepared, a pair of brass tools of the form shown in the sketch +(Fig. 55), and of about the proper radius of curvature, are made. +One of these tools is used as a support for the glass discs. + +Fig. 55. + +A compass being set to scribe circles of the same diameter as the +glass discs, centre marks are made on the surface of the appropriate +tool, circles are drawn on this, and facets are filed or milled (for +which the spiral head of the milling machine is excellent). In the +case of concave supporting surfaces, i.e. in making concave lenses, I +apprehend filing would be difficult, and the facets would have to be +made by a rose cutter or mill; but if the discs are fairly round, +then, in fact, no facets are required. + +The facets being ready, the glass discs are cemented to them by +centering cement, which may be used quite generally for small lenses. +When the cutting of facets has been omitted on a concave surface, the +best cement is hard pitch. The grinding tool is generally rather +larger than the nest of lenses. Coarse and fine grinding is +accomplished wholly on the lathe--the tool being rotated at a fair +speed (see infra), and the nest of lenses moved about by its handle so +as to grind all parts equally. It must, of course, be held anywhere +except "dead on," for then the part round the axis would not get +ground; this inoperative portion of the rotating tool must therefore +be allowed to distribute its incapable efforts evenly over the nest of +lenses. + +Polishing is accomplished by means of the grinding tool, coated with +paper and rouge as before; or the tool may be coated with very thin +cloth and used with rouge as before--in this case the polishing goes +on fastest when the surface of the cloth is distinctly damp. In +working by this method, each grade of emery need only be applied from +five to ten minutes. The glass does not appear to get scratched when +the emery is changed, provided everything is well washed. A good +polish may be got in an hour. The lathe is run as for turning brass +of the same diameter as the tool. + +One side of the lenses being thus prepared, they are reversed, and the +process gone through for the other side in a precisely similar manner. +[Footnote: Unless the radius of curvature is very short and the lenses +also convex, there is no necessity to recess the facets, provided hard +pitch is used as the cement. See note on hard pitch.] To save +trouble, it is usual, to make such lenses of equal curvature on both +faces; but of course this is a matter of taste. + +Fig. 56. + +For very common work, bits of good plate glass are employed, and the +manufacturer's surface treated as flat (Fig. 56). In this way +plano-convex lenses are easily and cheaply made. Finally the lenses +have to be centred, an essential operation in this case. This is +easily done by the reflection method--the edge being turned off by +the file and kerosene and the centering cement being used in making +the preliminary adjustment on the chuck. I presume a lens made in +this way is worth about a shilling, so that laboratory manufacture is +not very remunerative. Fig. 56 shows the method of mounting small +lenses for lathe grinding, when only one lens is required. The tool +is generally rotated in the lathe and the lens held against it. + +Sec. 65. Preparing Small Mirrors for Galvanometers. + +To get good mirrors for galvanometers, I have found the best plan is +to grind and polish a large number together, on a disc perhaps 8 or 10 +inches in diameter. I was led to this after inspecting and rejecting +four ounces of microscope cover slips, a most wearisome process. That +regular cover slips should be few and far between is not unlikely, +seeing that they are made (by one eminent firm at least) simply by +"pot" blowing a huge thin bulb, and then smashing it on the floor and +selecting the fragments. As in the case of large mirrors, it is of +course only necessary to grind one side of the glass, theoretically at +all events. The objections to this course are: + +(1) A silver surface cannot, in my experience, be polished externally +(on a minute object like a cover slip) to be anything like so bright +as the silver surface next the glass; and, + +(2) if one side only is ground, it will be found that the little +mirror hopelessly loses its figure directly it is detached from the +support on which it has been worked. Consequently, I recommend that +these small mirrors should be ground and polished on both +sides--enough may be made at one operation to last for a very long time. + +A slate back is prepared of the same radius of curvature as it is +desired to impart to the mirrors. Bits of thin sheet glass are then +ground circular as described in the last section and cemented to this +surface by the smallest quantity of clean archangel pitch, allowed to +cool slowly and even to rest for a day before the work is proceeded +with. The whole surface is then ground and polished as before. + +The mirrors are now reversed, when they ought to nearly fit the tool +(assuming that flats are being made, and the fellow tool in all other +cases), and are recemented by pitch to the appropriate backing ground, +and polished. If very excellent results are required, these processes +may be preceded by a preliminary rough grinding of one surface, so +that the little discs will "sit" exactly on the tool surface, and not +run the risk of being strained by capillary forces in the pitch. We +have always found this necessary for really good results. + +On removing such mirrors from the backing, they generally, more or +less lose their figure, becoming (in general fairly uniformly) more +concave or convex. About 5 per cent of the mirrors thus prepared will +be found almost perfect if the work has been well done, and the rest +will probably be very fair, unless the diameter is very large as +compared with the thickness. The best way of grinding and polishing +such large surfaces (nests 10 inches in diameter) is on a grinding +machine, such as will be described below. The polishing is best done +by means of paper, as before described. + +Having occasion to require hitherto unapproached lightness and optical +accuracy in such mirrors, I got my assistant to try making them of +fused quartz, slices being cut by a diamond wheel from a rod of that +material. Chips of natural quartz were also obtained from broken +"pebble" spectacles, and these were worked at the same time. The +resulting mirrors were certainly superior to the best we could make +from glass, but the labour of grinding was greater, and the labour of +polishing less, than in the latter case. The pebble fragments gave +practically as good mirrors as the fused slices. For the future it +will be better always to make galvanometer mirrors from quartz +crystals. These may be easily sliced, as will be described in Sec. 74. +The slices are dressed on a grindstone according to instructions +already given for small lenses. + +The silvering of these mirrors is a point of great importance. After +trying nearly every formula published, we have settled down to the +following. + +A solution of pure crystallised nitrate of silver in distilled water +is made up to a strength of 125 grams of the salt per litre. This +forms the stock solution and is kept in a dark bottle. + +Let the volume of silvering liquor required in any operation be +denoted by 4 v. The liquor is prepared as follows: + +I. Measure out a volume v of the stock solution of silver nitrate, +and calculate the weight of salt which it contains; let this be w. +In another vessel dissolve pure Rochelle salt to the amount of 2.6 w, +and make up the solution to the volume v. These two solutions are to +be mixed together at a temperature of 55 deg. C, the vessels with their +contents being heated to this temperature on the water bath. After +mixing the liquids the temperature is to be kept approximately +constant for five minutes, after which the liquor may be cooled. The +white precipitate which first forms will become gray or black and very +dense as the liquid cools. If it does not, the liquor must be +reheated to 55 deg. C, and kept at that temperature for a few minutes and +then again allowed to cool. The solution is in good order when all +the precipitate is dense and gray or black and the liquor clear. The +blacker and denser the precipitate the better is the solution. The +liquor is decanted and filtered from the precipitate and brought up to +the volume 2 v by addition of some of the wash water. + +II. Measure out a volume 0.118 v of the stock solution into a +separate vessel, and add to it a 5 per cent solution of ammonium +hydrate, with proper precautions, so that the precipitate at first +formed is all but redissolved after vigorous shaking. It is very +important that this condition should be exactly attained. Therefore +add the latter part of the ammonia very carefully. Make up the volume +to 2 v. + +Mix the solutions I. and II. in a separate vessel and pour the +mixture into the depositing vessel. The surface to be silvered should +face downwards, and lie just beneath the free surface of the liquid. +Bubbles must of course be removed. + +The silver deposit obtained in this manner is exceedingly white and, +bright on the surface next to the glass, but the back is mat and +requires polishing. + +The detail of the process described above was worked out in my +laboratory by Mr. A. Pollock, to whom my thanks are due. + +This process gives good deposits when the solutions are freshly +prepared, but the ammonia solution will not keep; The surfaces to be +silvered require to be absolutely clean. The process is assisted by a +summer temperature, say 70 deg. Fahr, and possibly by the action of +light. Six or seven hours at least are required for a good deposit; a +good plan is to leave the mirrors in the bath all night. On removal +from the bath the mirrors require to be well washed, and allowed to +dry thoroughly in sun heat for several hours before they are touched. + +Care should be taken not to pull the mirrors out of shape when they +are mounted for the bath. A single drop of varnish or paint (a mere +speck) on the centre will suffice to hold them. The back of the +deposit requires to be varnished or painted as a rule to preserve the +silver. All paints and varnishes thus applied tend to spoil the +figure by expanding or contracting. On the whole, I think boiled +linseed oil and white or red lead--white or red paint in fact--is +less deleterious than other things I have tried. Shellac varnish is +the worst. + +Of course, the best mirror can be easily spoiled by bad mounting. I +have tried a great number of methods and can recommend as fairly +successful the following:- A little pure white lead, i.e. bought as +pure as a chemical--not as a paint--is mixed with an equal quantity +of red lead and made into a paste with a little linseed oil. I say a +paste, not putty. A trace of this is then worked on to the back of +the mirror at the centre as nearly as may be, and to this is attached +the support. The only objection to this is that nearly a week is +required for the paste to set. If people must use shellac let it be +remembered that it will go on changing its shape for months after it +has cooled (whether it has been dissolved in alcohol or not). + +Sec. 66. Preparation of Large Mirrors or Lenses for Telescopes. + +So much has been written on this subject by astronomers, generally in +the English Mechanic and in the Philosophical Transactions for 1840, +that it might be thought nothing could be added. I will only say here +that the processes already described apply perfectly to this case; but +of course I only refer to silver on glass mirrors. For any size over +6 inches in diameter, the process of grinding and polishing by hand, +particularly the latter, will probably be found to involve too much +labour, and a machine will be required. A description of a +modification of Mr. Nasmyth's machine--as made by my assistant, Mr. +Cook--will be found below. + +There is no difficulty in constructing or working such a machine, and +considered as an all round appliance, it possesses solid advantages +over the simple double pulley and crank arrangement, which, however, +from its simplicity deserves a note. Two pulleys, A and B, of about +18 inches diameter by 4 inches on the face, are arranged to rotate +about vertical axes, and belted together. The shaft of one of these +pulleys is driven by a belt in any convenient manner. Each pulley is +provided on its upper surface with a crank of adjustable length +carrying a vertical crank-pin. + +Each crank-pin passes through a 3"X 2" wooden rod, say 3' 6" long, and +these rods are pinned together at their farther extremities, and this +pin carries the grinding or polishing tool, or rather engages loosely +with the back of this tool which lies below the rod. It is clear that +if the pulleys are of commensurable diameters, and are rigidly +connected--say by belting which neither stretches nor slips--the +polishing tool will describe a closed curve. If, however, the belt is +arranged to slip slightly, or if the pulleys are of incommensurable +diameters, the curve traced out by the grinding tool will be very +complex, and in the case of the ratio of the diameters being +incommensurable, will always remain open; for polishing purposes the +consummation to be wished. + +Mirror surfaces are ground spherical, the reduction to parabolic form +being attained in the process of polishing. A very interesting +account of the practice of dealing with very large lenses will be +found in Nature, May 1886, or the Journal of the Society of Arts, same +date (I presume), by Sir Howard Grubb. The author considers that the +final adjustment of surfaces by "figuring"--of which more anon--is +an art which cannot be learned by inspection, any more than a man +could learn to paint by watching an artist. This is, no doubt, the +case to some extent; still, a person wishing to learn how to figure a +lens could not do better than take Sir Howard at his word, and spend a +month at his works. Meanwhile the following remarks must suffice; it +is not likely that anybody to whom these notes will be of service +would embark on such large work as is contemplated by Sir Howard +Grubb. + +Fig. 57. + +Description of Polishing Machine. Power is applied through belting to +the speed cone A. By means of a bevel pinion rotation is communicated +to the wheel D, which is of solid metal and carries a T-slot, C. A +pedestal forming a crank-pin can be clamped so as to have any desired +radius of motion by the screw E. A train of wheels E F G H K +(ordinary cast lathe change wheels) communicate any desired ratio of +motion to the tool-holder, which simply consists of two pins +projecting vertically downwards from the spokes of wheel K. + +These pins form a fork, and each prong engages in a corresponding hole +in the back of the slate-grinding tool (not shown in figure). The +connection with the tool is purposely loose. The wheel E, of course, +cannot rotate about the crank-pin D. Provision for changing the ratio +of tool rotation is achieved by mounting the wheels composing the +train on pins capable of sliding along a long slot in the bar +supporting them. The farther end of this bar is caused to oscillate +to and fro very slowly by means of an additional crank-pin S and +crank-shaft, the projecting face of the bed-plate W being placed +so as to allow V to slide about easily and smoothly. +Motion is communicated to this part of the system by means of +gears at 0 and P, and a belt working from P to Q. +Thus the vertical shaft R is set in motion and +communicates by gears with S. A pulley placed on the axle of the +wheel carrying the crank-pin S gives a slow rotation to the work which +is mounted on the table M. A small but important feature is the tray L +below the gear K. This prevents dirt falling from the teeth of the +wheel on to the work. The motion of S is of course very much less +than of B--say 100 times less. The work can be conveniently adjusted +as to height by means of the screw N. + +The machine must be on a steady foundation, and in a place as free +from dust as possible. Though it looks complicated it is quite +straight-forward to build and to operate. + +It is explained in Lord Rayleigh's article on Optics in the +Encyclopaedia Britannica that a very minute change in the form of the +curvature of the surface of a lens will make a large difference in the +spherical aberration. This is to be expected, seeing that spherical +aberration is a phenomenon of a differential sort, i.e. a measure of +the difference between the curvature actually attained, and the +theoretical curvature at each point of the lens, for given positions +of point and image. Sir H. Grubb gives an illustration of the +minuteness of the abrasion required in passing from a curve of one +sort to a curve of another, say from a spherical to a parabolic curve, +consequently the process of figuring by the slow action of a polishing +tool becomes quite intelligible. In making a large mirror or lens all +the processes hitherto described under grinding and polishing, etc, +have to be gone through and in the manner described, and when all this +is accomplished the final process of correcting to test commences. +This process is called figuring. + +Sec. 67. Of the actual operation of this process I have no personal +knowledge, and the following brief notes are drawn from the article by +Sir H. Grubb, from my assistant's (Mr. Cook) experience, and from a +small work On the Adjustment and Testing of Telescopic Objectives, by +T. Cook and Sons, Buckingham Works, York (printed by Ben Johnson and +Co, Micklegate, York). This work has excellent photographs of the +interference rings of star images corresponding to various defects. +It must be understood that the following is a mere sketch. The art +will probably hardly ever be required in laboratory practice, and +those who wish to construct large telescopes should not be above +looking up the references. + +The process is naturally divided for treatment into two parts. + +(1) The detection of errors, and the cause of these errors. + +(2) The application of a remedy. + +(1) A lens, being mounted with its final adjustments, is turned on to +a star, which must not be too bright, and should be fairly overhead. +The following appearances may be noted:- + +A. In focus, the star appears as a small disc with one or two rings +round it; inside and outside of the focus the rings increase in +number, are round, concentric with the disc, and the bright and dark +rings are apparently equally wide. The appearance inside the focus +exactly resembles that outside when allowance is made for chromatic +effects. Conclusion: objective good, and correctly mounted. + +B. The rings round the star in focus are not circular, nor is the +star at the centre of the system. In bad cases the fringes are seen at +one side only. Effects exaggerated outside and inside the focus. +Conclusion: the lens is astigmatic, or the objective is not adjusted +to be co-axial with the eyepiece. + +C. When in focus the central disc is surrounded by an intermittent +diffraction pattern, i.e. for instance the system of rings may appear +along, and near, three or more radii. If these shift when the points +of support of the lens are shifted, flexure may be suspected. + +D. On observing inside and outside the focus, the rings are not +equally bright and dark. This may be due to uncorrected spherical +aberration, particularly to a fault known as "zonal aberration," where +different zones of the lens have different foci, but each zone has a +definite focus. + +E. Irregular diffraction fringes point to bad annealing of the glass. +This may be checked by an examination of the lens in polarised light. + +F. If the disc appear blurred and coloured, however the focus be +adjusted, incomplete correction for chromatic aberration is inferred. +If in addition the colouring is unsymmetrical (in an extreme case the +star disc is drawn out to a coloured band), want of centering is to be +inferred. This will also show itself by the interference fringes +having the characteristics described in C. + +(2) The following steps may be taken in applying a remedy: + +A. The adjusting screws of the cell mounting the object glass may +be worked until the best result is attained; this requires great +care and patience. Any errors left over are to be attributed to +other causes than the want of collinearity of the axes of object +glass and eyepiece. + +B. Astigmatism is detected by rotating the object glass or object +glass cell. If the oval fringes still persist and the longer axis +follows the lens, astigmatism may be inferred. Similarly, by rotating +one lens on the other, astigmatism, or want of centering (quite a +different thing) may be localised to the lens. + +C. The presence of flexure may be confirmed by altering the position +of the points of support with respect to the eyepiece, the lens +maintaining its original position. The addition of more points of +support will in general reduce the ill effects. How to get rid of +them I do not know; they are only serious with large lenses. + +D. Spherical aberration may be located by using stops and zonal +screens, and observing the effect on the image. Sir H. Grubb +determines whether any point on the lens requires to be raised or +lowered, by touching the glass at that point with a warm hand or +cooling it by ether. The effects so produced are the differential +results of the change of figure and of refractive index. By observing +the effect of the heating or cooling of any part, the operator will +know whether to raise or lower that part, provided that by a suitable +preliminary experiment he has determined the relation between the +effect produced by the change of figure, and that due to the +temperature variation of the refractive index. In general it is +sufficient to consider the change of shape only and neglect the change +in refractive power. + +E. Marked astigmatism has never been noticed by me, but I should +think that the whole lens surface would require to be repolished or +perhaps reground in this case. + +F. To decide in which surface faults exist is not easy. By placing a +film of oil between the two surfaces nearly in contact these may be +easily examined. Thus a mixture of nut and almond oil of the right +proportion, to be found by trial, for the temperature, will have the +same refractive index as the crown glass, and will consequently reduce +any errors of figure in the interior crown surface, if properly +applied between the surfaces. Similarly the interior of the flint +surface may have its imperfections greatly reduced in effect by using +almond oil alone, or mixed with bisulphide of carbon. The outer +surfaces, I presume, must be examined by warming or cooling over +suitable areas or zones. + +The defects being detected, a matter requiring a great deal of skill +and experience according to Sir H. Grubb, the next step is to remedy +them; and the remedial measures as applied to the glass constitute the +process of figuring. There are two ways of correcting local defects, +one by means of small paper or pitch covered tools, which according to +Sir H. Grubb is dangerous, and according to the experience of Mr. +Cook, and I think of many French opticians, safe and advantageous. + +Pitch polishing tools are generally used for figuring. They are made +by covering a slate backing with squares of pitch. The backing is +floated with pitch say one-eighth of an inch thick. This is then +scored into squares by a hot iron rod. The tool, while slightly warm, +is laid upon the lens surface, previously slightly smeared with dilute +glycerine, until the pitch takes the figure of the glass. The +polishing material is rouge and water. Small tools are applied +locally, and probably can only be so applied with advantage for grave +defects. + +The other method is longer and probably safer. It consists in +furnishing the polishing tool with squares of pitch as before. These +being slightly warm, the lens is placed upon them so that they will +flow to the exact figure also as before. I presume that the lens is +to be slightly smeared with glycerine, or some equivalent, to keep the +pitch from sticking. The squares are most thickly distributed where +the abrasion is most required, i.e. less pitch is melted out by the +iron rod. This may be supplemented by taking advantage of differences +of hardness of pitch, making some squares out of harder, others out of +softer pitch. The aim is to produce a polishing tool which will +polish unequally so as to remove the glass chiefly from predetermined +parts of the lens surface. The tool is worked over the surface of the +lens by the polishing machine, and part of the art consists in +adjusting the strokes to assist in the production of the local +variations required. + +A source of difficulty and danger lies in the fact that the pitch +squares are rarely of the same hardness, so that some abrade the glass +more rapidly than others. This is particularly likely to occur if the +pitch has been overheated. [Footnote: When pitch is heated till it +evolves bubbles of gas its hardness increases with the duration of the +process.] The reader must be good enough to regard these remarks as +of the barest possible kind, and not intended to convey more than a +general idea of the nature of the process of figuring. + +Sec. 68. A few remarks on cleaning lenses will fittingly close this part +of the subject. There is no need to go beyond the following +instructions given by Mr. Brashear in Popular Astronomy, 1894, which +are reproduced here verbatim. + +"The writer does not advise the use of either fine chamois skin, +tissue paper, or an old soft silk handkerchief, nor any other such +material to wipe the lenses, as is usually advised. It is not, +however, these wiping materials that do the mischief, but the dust +particles on the lenses, many of them perhaps of a silicious nature, +which are always harder than optical glass, and as these particles +attach themselves to the wiping material they cut microscopic or +greater scratches on the surfaces of the objective in the process of +wiping. + +"I write this article with the hope of helping to solve this +apparently difficult problem, but which in reality is a very simple +one. + +"Let us commence by taking the object glass out of its cell. Take out +the screws that hold the ring in place, and lift out the ring. +Placing the fingers of both hands so as to grasp the objective on +opposite sides, reverse the cell, and with the thumbs gently press the +objective squarely out of the cell on to a book, block of wood, or +anything a little less in diameter than the objective, which has had a +cushion of muslin or any soft substance laid upon it. One person can +thus handle any objective up to 12 inches in diameter. + +"Before separating the lenses it should be carefully noted how they +were put together with relation to the cell, and to one another, and +if they art not marked they should be marked on the edges +conspicuously with a hard lead pencil, so that when separated they may +be put together in the same way, and placed in the same relation to +the cell. With only ordinary precaution this should be an easy +matter. + +"Setting the objective on edge the two lenses may be readily +separated. + +"And now as to the cleaning of the lenses. I have, on rare occasions, +found the inner surfaces of an object glass covered with a curious +film, not caused directly by moisture but by the apparent oxidation of +the tin-foil used to keep the lenses apart. "A year or more ago a +7-inch objective made by Mr. Clark was brought to me to clean. It had +evidently been sadly neglected. The inside of the lenses were covered +with such a film as I have mentioned, and I feared the glass was +ruined. When taken apart it was found that the tin-foil had oxidised +totally and had distributed itself all over the inner surfaces. I +feared the result, but was delighted to find that nitric acid and a +tuft of absorbent cotton cut all the deposit off, leaving no stains +after having passed through a subsequent washing with soap and water. + +"I mention this as others may have a similar case to deal with. + +"For the ordinary cleaning of an objective let a suitable sized +vessel, always a wooden one, be thoroughly cleaned with soap and +water, then half filled with clean water about the same temperature as +the glass. Slight differences of temperature are of no moment. Great +differences are dangerous in large objectives. + +"I usually put a teaspoonful of ammonia in half a pail of water, and +it is well to let a piece of washed 'cheese cloth' lie in the pail, as +then there is no danger if the lens slips away from the hand, and, by +the way, every observatory, indeed every amateur owning a telescope, +should have plenty of 'cheese cloth' handy. It is cheap (about 3 cts. +per yard) and is superior for wiping purposes to any 'old soft silk +handkerchief,' chamois skin, etc. Before using it have it thoroughly +washed with soap and water, then rinsed in clean water, dried and laid +away in a box or other place where it can be kept clean. When you use +a piece to clean an objective throw it away, it is so cheap you can +afford to do so. + +"If the lenses are very dirty or 'dusty,' a tuft of cotton or a +camel's-hair brush may be used to brush off the loose material before +placing the lenses in the water, but no pressure other than the weight +of the cotton or brush should be used. The writer prefers to use the +palms of the hand with plenty of good soap on them to rub the +surfaces, although the cheese cloth and the soap answers nicely, and +there seems to be absolutely no danger of scratching when using the +hands or the cheese cloth when plenty of water is used; indeed when I +wish to wipe off the front surface of an objective in use, and the +lens cannot well be taken out, I first dust off the gross particles +and then use the cheese cloth with soap and water, and having gone +over the surface gently with one piece of cloth, throw it away and +take another, perhaps a third one, and then when the dirt is, as it +were, all lifted up from the surface, a piece of dry cheese cloth will +finish the work, leaving a clean brilliant surface, and no scratches +of any kind. + +"In washing large objectives in water I generally use a 'tub' and +stand the lenses on their edge. When thoroughly washed they are taken +out and laid on a bundle of cheese cloth and several pieces of the +same used to dry them. + +"I think it best not to leave them to drain dry; better take up all +moisture with the cloth, and vigorous rubbing will do no harm if the +surfaces have no abrading material on them. I have yet to injure a +glass cleaned in this way. + +"This process may seem a rather long and tedious one, but it is not so +in practice, and it pays. + +"In some places objectives must be frequently cleaned, not only +because they become covered with an adherent dust, but because that +dust produces so much diffused light in the field as to ruin some +kinds of telescope work. Mr. Hale of the Kenwood Observatory tells me +he cannot do any good prominence photography unless his objective has +a clean surface; indeed every observer of faint objects or delicate +planetary markings knows full well the value of a dark field free from +diffused light. The object-glass maker uses his best efforts to +produce the most perfect polish on his lenses, aside from the accuracy +of the curves, both for high light value and freedom from diffused +light in the field, and if the surfaces are allowed to become covered +with dust, his good work counts for little. + +"If only the front surface needs cleaning, the method of cleaning +with cheese cloth, soap and water, as described above, answers very +well, but always throw away the first and, if necessary, the second +cloth, then wipe dry with a third or fourth cloth; but if the +surfaces all need cleaning I know of no better method than that of +taking the objective out of its cell, always using abundance of soap +and water, and keep in a good humor." + +Sec. 69. The Preparation of Flat Surfaces of Rock Salt. + +The preliminary grinding is accomplished as in the case of glass, +except that it goes on vastly faster. The polishing process is the +only part of the operation which presents any difficulty. The +following is an extract from a paper on the subject, by Mr. J. A. +Brashear, Pittsburg, Pa, U.S.A, from the Proceedings of the American +Association for the Advancement of Science, 1885. Practically the +same method was shown me by Mr. Cook some years earlier, so that I can +endorse all that Mr. Brashear says, with the following exceptions. We +consider that for small salt surfaces the pitch is better scored into +squares than provided with the holes recommended by Mr. Brashear. + +Mr. Brashear's instructions are as follows. After alluding to the +difficulty of drying the polished salt surface--which is of course +wet--Mr. Brashear says:- + +"Happily I have no trouble in this respect now, and as my method is +easily carried out by any physicist who desires to work with rock salt +surfaces, it gives me pleasure to explain it. For polishing a prism I +make an ordinary pitch bed of about two and one-half or three times +the area of the surface of the prism to be polished. While the pitch +is still warm I press upon it any approximately flat surface, such as +a piece of ordinary plate glass. The pitch bed is then cooled by a +stream of water, and conical holes are then drilled in the pitch with +an ordinary counter sink bit, say one-quarter of an inch in diameter, +and at intervals of half an inch over the entire surface. This is +done to relieve the atmospheric pressure in the final work. The upper +surface of the pitch is now very slightly warmed and a true plane +surface (usually a glass one, prepared by grinding and polishing three +surfaces in the ordinary way, previously wetted) is pressed upon it +until the pitch surface becomes an approximately true plane itself. +Fortunately, moderately hard pitch retains its figure quite +persistently through short periods and small changes of temperature, +and it always pays to spend a little time in the preparation of the +pitch bed. + +"The polisher being now ready, a very small quantity of rouge and +water is taken upon a fine sponge and equally distributed over its +surface. The previously ground and fined salt surface (this work is +done the same as in glass working) is now placed upon the polisher and +motion instantly set up in diametral strokes. I usually walk around +the polisher while working a surface. It is well to note that motion +must be constant, for a moment's rest is fatal to good results, for +the reason that the surface is quickly eaten away, and irregularly so, +owing to the holes that are in the pitch bed. Now comes the most +important part of this method. After a few minutes' work the moisture +will begin to evaporate quite rapidly. No new application of water is +to be made, but a careful watch must be kept upon the pitch bed, and +as the last vestige of moisture disappears the prism is to be slipped +off the polisher in a perfectly horizontal direction, and if the work +has been well done, a clean, bright, and dry surface is the result. +The surface is now tested by the well-known method of interference +from a perfect glass test plate (see Fig. 178). + +"If an error of concavity presents itself the process of polishing is +gone over again, using short diametral strokes. If the error is one +of convexity, the polishing strokes are to be made along the chords, +extending over the edge of the polisher. The one essential feature of +this method is the fact that the surface is wiped dry in the final +strokes, thus getting rid of the one great difficulty of pitch +polishing, a method undoubtedly far superior to that of polishing on +broadcloth. If in the final strokes the surface is not quite cleaned +I usually breathe upon the pitch bed, and thus by condensation place +enough moisture upon it to give a few more strokes, finishing just the +same as before. In ten minutes I have polished prisms of rock salt in +this manner that have not only shown the D line double, but Professor +Langley has informed me that his assistant, Mr. Keeler (J. E.), has +seen the nickel line clearly between the D lines. This speaks for the +superiority of the surfaces over those polished on broadcloth. + +"In polishing prisms I prefer to work them on top of the polisher, as +they can be easily held, but as it is difficult to hold lenses or +planes in this way without injuring the surfaces, I usually support +them in a block of soft wood, turned so as to touch only at their +edges, and work the polisher over them. Though it takes considerable +practice to succeed at first, the results are so good that it well +repays the few hours' work it requires to master the few difficulties +it presents." + +Fig. 58. + +Sec. 70. Casting Specula for Mirrors. + +According to Sir H. Grubb (loc. cit.) the best alloy is made of four +atoms of copper and one of tin; this gives by weight, +copper 252, tin 117.8. + +The copper is melted first in a plumbago crucible; the tin is added +gradually. Of course, in the process of melting, even though a little +fine charcoal be sprinkled over the copper, some loss of that metal +will occur from oxidation. It is convenient in practice, therefore to +reserve a portion of the tin and test the contents of the crucible by +lifting a little of the alloy out and examining it. + +The following indications may be noted: When the copper is in excess +the tint of the alloy is slightly red, and the structure, as shown at +a fractured surface, is coarsely crystalline. As the proper +proportions are more nearly attained, the crystalline structure +becomes finer, the colour whiter, and the crystals brighter. The +alloy is ready for use when the maximum brightness is attained and the +grain is fine. + +If too much tin be added, the lustre diminishes. The correct +proportion is, therefore, attained when a further small addition of +tin produces no apparent increase of brightness or fineness of grain. +About three-quarters of the tin may be added at first, and the other +quarter added with testing as described. The alloy is allowed to cool +until on skimming the surface the metal appears bright and remains so +without losing its lustre by oxidation for a sensible time; it will +still be quite red-hot. + +Fig. 59. Fig. 60. + +As the speculum alloy is too difficult to work with ordinary tools, it +is best to cast the speculum of exactly the required shape and size. +This is done by means of a ring of iron turned inside (and out) and on +one edge. This ring is laid on a plate of figured iron, and before +the metal is poured the plate (G) (Figs 59 and 61) is heated to, say, +300 deg. C. In order to avoid the presence of oxide as far as possible, +the following arrangements for pouring are made. A portion of the +lower surface of the ring is removed by radial filing until a notch +equal to, say, one-twentieth of the whole circumference is produced. +This is cut to an axial depth of, say, half an inch. + +A bar of iron is then dovetailed loosely into the notch (Fig. 60, B), +so that it will rest on the iron plate, and half fill the notch. The +aperture thus left forms the port of ingress for the hot metal (see +Fig. 61, M). A bit of sheet iron is attached to the upper surface of +the ring, and lies as a sort of flap, shaped like a deep shovel, +against the outside of the ring overhanging the port (Figs. 59 and 61 +at F). This flap does not quite reach the iron plate, and its sides +are bent so as to be in contact with the ring. A portion of a smaller +ring is then applied in such a manner as to form a pouring lip or pool +on the outside of the main ring at E, and the metal can only get into +the main ring by passing under the edge of the flap and up through the +port. This forms an efficient skimming arrangement. The process of +casting is carried out by pouring steadily into the lip. + +To avoid air bubbles it is convenient to cause the metal to spread +slowly over the chill, and Mr. Nasmyth's method of accomplishing this +is shown in the figure (61). The chill rests on three pins, A B C +(Figs. 59 and 61). Before pouring begins the chill is tilted up off +C by means of the counterpoise D, which is insufficient to tilt it +after the speculum is poured. It is important that the chill should +be horizontal at the close of the operation, in order that the +speculum may be of even thickness throughout. This is noted by means +of levels placed on the ring (at K for instance). + +Fig. 61. + +This apparatus may appear unnecessarily complex, but it is worth while +to set it up, for it makes the operation of casting a speculum fairly +certain. If the metal is at the right temperature it will form a +uniformly liquid disc inside the ring. The mass sets almost directly, +and as soon as this occurs it is pushed to the edge of the plate and +the metal in the lip broken off by a smart upward tap with a hammer. +The dovetailed bit of iron is knocked downwards and falls off, and the +ring may then be lifted clear of the casting. The object of the +dovetail will now be understood, for without it there is great risk of +breaking into the speculum in knocking the "tail" off. + +A box of quite dry sawdust is prepared in readiness for the process of +annealing before the speculum is cast. The box must be a sound wooden +or metal box, and must be approximately air-tight. For a speculum a +foot in diameter the box must measure at least 3 feet both ways in +plan, and be 2 feet 6 inches deep. Half the sawdust is in the box and +is well pressed down so as to half fill it. The other half must be +conveniently ready to hand. As soon as possible after casting, the +speculum is thrown into the box, covered over with the sawdust, and +the lid is put on. + +The object in having the box nearly air-tight is to avoid +air-currents, which would increase the rate of cooling. A speculum a +foot in diameter may conveniently take about three days to anneal, and +should be sensibly warm when the box is opened on the fourth day. For +larger sizes longer times will be required. We will say that the +sawdust thickness on each side must be proportional to the dimensions +of the speculum, or may even increase faster with advantage if time is +of no moment. + +The process of annealing may be considered successful if the disc does +not fly to pieces in working; it is to be worked on the chilled side. +The object of giving the chill the approximate counterpart form will +now appear; it saves some rough grinding, and causes the finished +surface to be more homogeneous than it would be if the centre were +sunk by grinding through the chilled surface. + +In 1889 I learned from Mr. Schneider, Professor Row-land's assistant +at Baltimore, that in casting specula for concave gratings a good deal +of trouble had been saved by carrying out the operation in an +atmosphere consisting mostly of coal gas. It was claimed that in this +way the presence of specks of oxide was avoided. I did not see the +process in operation, but the results attained are known and admired +by all experimenters. + +Sec. 71. Grinding and polishing Specula. + +The rough grinding is accomplished by means of a lead tool and coarse +emery; the size of grain may be such as will pass a sieve of 60 +threads to the inch. The process of grinding is quite similar to that +previously described, but it goes on comparatively quickly. The rough +grinding is checked by the spherometer, and is interrupted when that +instrument gives accordant and correct measurements all over the +surface. + +The fine grinding may be proceeded with by means of a glass-faced tool +as before described, or the labour may be reduced in the following +manner. A slate tool, which must be free from green spots (a source +of uneven hardness), is prepared, and this is brought nearly to the +curvature of the roughly ground speculum, by turning or otherwise. It +is finished on the speculum itself with a little flour of emery. The +fine grinding is then carried on by means of slate dust and water, the +slate tool being the grinder. The tool is, of course, scored into +squares on the surface. + +If the casting process has been carried out successfully, the rough +grinding may take, say six hours, and the fine grinding say thirty +hours for a disc a foot in diameter. The greatest source of trouble +is want of homogeneity in the casting, as evidenced by blowholes, etc. +In general, the shortest way is to discard the disc and start afresh +if there is any serious want of perfection in the continuity or +homogeneity of the metal. + +Fig. 62. + +The finely ground surface must, of course, be apparently correct in so +far as a spherometer (with 3 inches between the legs for a disc 1 foot +in diameter) will show. Polishing and figuring are carried out +simultaneously. Half an hour's polishing with a slate-backed pitch +tool and rouge and water will enable an optical test to be made. The +most convenient test is that of Foucault, a simple appliance for the +purpose being shown in the figure (62). It essentially consists of a +small lamp surrounded by an opaque chimney (A) through which a minute +aperture (pin-hole) is made. A small lens may be used, of very great +curvature, or even a transparent marble to throw an image of the flame +on the pin-hole. + +A screen (B) is placed close to the source, and is provided with a +rocking or tilting motion (C) in its own plane. The source and screen +are partly independent, and each is provided with a fine adjustment +which serves to place it in position near the centre of curvature. +The screen is so close to the pin-hole in fact that both the source +and a point on the edge of the screen may be said to be at the centre +of curvature of the mirror. The mirror is temporarily mounted so as +to have its axis horizontal, in a cellar or other place of uniform +temperature. + +The final focussing to the centre of curvature is made by the fine +adjustment screws; the image may be received on a bit of paper placed +on the screen and overlapping the edge nearest the source. The screws +are worked till the image has its smallest dimension and is bisected +by the edge of the screen. The test consists in observing the +appearance of the mirror surface while the screen is tilted to cut off +the light, as seen by an eye placed at the edge of the screen, a +peephole or eye lens being provided to facilitate placing the eye in a +correct position. The screen screws are worked so as to gradually cut +off the light, and the observer notes the appearance of the mirror +surface. If the curves are perfect and spherical, the transition from +complete illumination to darkness will be abrupt, and no part of the +mirror will remain illuminated after the rest. + +For astronomical purposes a parabolic mirror is required. In this +case the disc may be partially screened by zonal screens, and the +position of the image for different zones noted; the correctness or +otherwise of the curvature may then be ascertained by calculation. A +shorter way is to place the source just outside the focus, to be found +by trial, and then, moving the extinction screen (now a separate +appliance) to, say, five times the radius of curvature away, where the +image should now appear, the suddenness of extinction may be +investigated. This, of course, involves a corresponding modification +of the apparatus. + +Whether the tests indicate that a deepening of the Centre, i.e. +increase of the curvature, or a flattening of the edges is required, +at least two remedial processes are available. The "chisel and +mallet" method of altering the size of the pitch, squares of the +polisher may be employed, or paper or small pitch tools may be used to +deepen the centre. The "chisel and mallet" method merely consists in +removing pitch squares from a uniformly divided tool surface by means +of the instruments mentioned. This removal is effected at those +points at which the abrasion requires to be reduced. + +When some practice is attained, I understand that it is usual to try +for a parabolic form at once, as soon as the polishing commences. +This is done by dividing the pitch surface by V-shaped grooves, the +sides of the grooves being radii of the circular surface, so that the +central parts of the mirror get most of the polishing action. If +paper tools are used they must not be allowed much overhang, or the +edges of the mirror betray the effects of paper elasticity. Most +operators "sink" the middle, but the late Mr. Lassell, a most +accomplished worker, always attained the parabolic form by reducing +the curvature of the edges of a spherical mirror. + +Sec. 72. Preparation of Flat Surfaces. + +As Sir H. Grubb has pointed out, this operation only differs from +those previously described in that an additional condition has to be +satisfied. This condition refers to the mean curvature, which must be +exact (in the case of flats it is of course zero) to a degree which is +quite unnecessary in the manufacture of mirrors or lenses. + +A little consideration will show that to get a surface flat the most +straightforward method is to carry out the necessary and sufficient +condition for three surfaces to fit each other impartially. If they +each fit each other, they must clearly all be flat. To carry out the +process of producing a flat surface, therefore, two tools are made, +and the glass or speculum is ground first on one and then on the +other, the tools being kept "in fit" by occasional mutual grinding. +The grinding and polishing go on as usual. If paper is employed, care +must be taken that the polisher is about the same size as the object +to be polished. + +There is a slight tendency to polish most at the edges; but if the +sweeps are of the right shape and size, this may be corrected +approximately. The best surfaces which have come under my notice are +those prepared as "test surfaces" by Mr. Brashear of Alleghany, Pa, +U.S.A. These I believe to be pitch polished. A pitch bed is +prepared, I presume, in a manner similar to that described for +rocksalt surfaces; but the working of the glass is an immense art, and +one which I believe--if one may judge by results--is only known to +Mr. Brashear. + +In general, the effect of polishing will be to produce a convex or +concave surface, quite good enough for most purposes, but distinctly +faulty when tested by the interference fringes produced with the aid +of the test plate. The following information therefore--which I draw +from Mr. 'Cook--will not enable a student to emulate Mr. Brashear, +but will undoubtedly help him to get a very much better surface than +he usually buys at a high price, as exhibited on a spectroscope prism. + +The only difference between this process and the one described for +polishing lenses, lies in the fact that the rouge is put into the +paper surface while the latter is wet with a dilute gum "mucilage." +It is of course assumed that the object and the two tools have been +finely ground and fit each other impartially. The paper is rubbed +over with rouge and weak gum water. The tool, when dry, is applied to +the flat ground surface (of the object), and is scraped with the +three-cornered file chisel as formerly described. This process must +be very carefully carried out. The paper must be of the quality +mentioned, or may even be thinner and harder. The cross strokes +should be more employed than in the case of the curved surfaces. + +A good deal will depend on the method employed for supporting the +work; it is in general better to support the tool, which may have a +slate backing of any desired thickness, whereby the difficulty +resulting from strains is reduced. The work must be mounted in such a +way as to minimise the effect of changes of temperature. If a pitch +bed is selected, Mr. Brashear's instructions for rock salt may be +followed, with, of course, the obvious necessary modifications. See +also next section. + +Sec. 73. Polishing Flat Surfaces on Glass or on Speculum Metal. + +The above process may be employed for speculum metal, or pitch may be +used. In the latter case a fresh tool must be prepared every hour or +so, because the metal begins to strip and leave bits on the polisher; +this causes a certain amount of scratching to take place. As against +this disadvantage, the process of polishing, in so far as the state of +the surface is concerned, need not take an hour if the fine grinding +has been well done. + +For the finest work changes of temperature, as in the case of glass, +cause a good deal of trouble, and the operator must try to arrange his +method of holding the object so as to give rise to the least possible +communication of heat from the hand. + +The partial elasticity of paper, which is its defect as a polishing +backing, is, I believe, partly counterbalanced by the difficulty of +forming with pitch an exact counterpart tool without introducing a +serious rise of temperature (i.e. warming the pitch). The rate of +subsidence of the latter is very slow at temperatures where it is hard +enough to work reliably as a polisher. + +A student interested in the matter of flat surfaces will do well to +read an account of Lord Rayleigh's work on the subject, Nature, vol. +xlviii, 1893, pp. 212, 526 (or B. A. Reports, 1893). In the first +of these communications Lord Rayleigh describes the method of using +test plates, and shows how to obtain the interference fringes in the +clearest manner. + +For the ordinary optician a dark room and a soda flame afford all +requisite information; and if a person succeeds in making three glass +discs, say 6 inches in diameter, so flat that, when superposed in any +manner, the interference fringes are parallel and equidistant, even to +the roughest observation, he has nothing to learn from any book ever +written on glass polishing. Lord Rayleigh has also shown how to use +the free clean surface of water as a natural test plate. + +Since the above was written the following details of his exact course +of procedure have been sent to me by Mr. Brashear, and I hereby tender +my thanks:- + +"It really takes years to know just what to do when you reach that +point where another touch either gives you the most perfect results +attainable, or ruins the work you have already done. It has taken us +a long time to find out how to make a flat surface, and when we were +called upon to make the twenty-eight plane and parallel surfaces for +the investigation of the value of the metre of the international +standard, every one of which required an accuracy of one-twentieth of +a wave length, we had a difficult task to perform. However, it was +found that every surface had the desired accuracy, and some of them +went far beyond it. + +It is an advantage in making flat surfaces to make more than one at a +time; it is better to make at least three, and in fact we always grind +and 'fine' three together. In making speculum plates we get up ten or +twelve at once on the lead lap. These speculum plates we can test as +we go on by means of our test plane until we get them nearly flat. In +polishing them we first make quite a hard polisher, forming it on a +large test plane that is very nearly correct. We then polish a while +on one surface and test it, then on a second and test it, and after a +while we accumulate plates that are slightly concave and slightly +convex. By working upon these alternately with the same polisher, we +finally get our polisher into such shape that it approximates more and +more to a flat surface, and with extreme care and slow procedure we +finally attain the results desired. + +All our flats are polished on a machine which has but little virtue in +itself, unmixed with brains. Any machine giving a straight +diametrical stroke will answer the purpose. The glass should be +mounted so as to be perfectly free to move in every direction--that +is to say, perfectly unconstrained. We mount all our flats on a piece +of body Brussels carpet, so that every individual part of the woof +acts as a yielding spring. The flats are held in place by wooden +clamps at the edges, which never touch, but allow the bits of glass or +metal to move slowly around if they are circular; if they are +rectangular we allow them to tumble about as they please within the +frame holding them. + +For making speculum metal plates either plane or concave we use +polishers so hard that they scratch the metal all over the surface +with fine microscopic scratches. We always work for figure, and when +we get a hard polisher that is in proper shape, we can do ever so many +surfaces with it if the environments of temperature are all right. If +we have fifty speculum flats to make, and we recently made three times +that number, we get them all ready and of accurate surface with the +hard polisher. Then we prepare a very soft polisher, easily indented +when cold with the thumb nail. A drop of rouge and about three drops +of water are put on the plate, and with the soft polisher about one +minute suffices to clean up all the scratches and leave a beautiful +black polish on the metal. This final touch is given by hand; if we +do not get the polish in a few minutes the surface is generally ruined +for shape, and we have to resort to the hard polisher again. + +I assure you that nothing but patience and perseverance will master +the difficulty that one has to encounter, but with these two elements +'you are bound to get there.'" + +CHAPTER III + +MISCELLANEOUS PROCESSES + +Sec. 74. Coating Glass with Aluminium and Soldering Aluminium. + +A process of coating glass with aluminium has been lately discovered, +which, if I mistake not, may be of immense service in special cases +where a strongly adherent deposit is required. My attention was first +attracted to the matter by an article in the Archives des Sciences +physiques et naturelles de Geneve, 1894, by M. Margot. It appears +that clean aluminium used as a pencil will leave a mark on clean damp +glass. If, instead of a pencil, a small wheel of aluminium--say as +big as a halfpenny and three times as thick--is rotated on the lathe, +and a piece of glass pressed against it, the aluminium will form an +adherent, though not very continuous coating on the glass. + +Working with a disc of the size described rotating about as fast as +for brass-turning, I covered about two square inches of glass surface +in about five minutes. The deposit was of very uneven thickness, but +was nearly all thick enough to be sensibly opaque. By burnishing the +brilliance is improved (I used an agate burnisher and oil), but a +little of the aluminium is rubbed off. The fact that the burnisher +does not entirely remove it is a sign of the strength of the adherence +which exists between the aluminium and the glass. In making the +experiment, care must be taken to have the glass quite clean--or at +all events free from grease--in order to obtain the best results. + +M. Margot has contributed further information to the Archives des +Sciences physiques et naturelles (February 1895). He finds that +adherence between aluminium and glass is promoted by dusting the glass +with powders, such as rouge. There is no doubt that a considerable +improvement is effected in this way; both rouge and alumina have in +my hands greatly increased the facility with which the aluminium is +deposited. M. Margot finds that zinc and magnesium resemble aluminium +in having properties of adherence to glass, and, what is more, carry +this property into their alloys with tin. Thus an alloy of zinc and +tin in the proportions of about 92 per cent tin and 8 per cent zinc +may be melted on absolutely clean glass, and will adhere strongly to +it if well rubbed by an asbestos crayon. + +A happy inspiration was to try whether these alloys would, under +similar circumstances, adhere to aluminium itself, and a trial showed +that this was indeed the case, provided that both the aluminium and +alloy are scrupulously clean and free from oxide. In this way M. +Margot has solved the problem of soldering aluminium. I have satisfied +myself by trial of the perfect ease and absolute success of this +method. The alloy of zinc and tin in the proportions above mentioned +is formed at the lowest possible temperature by melting the +constituents together. It is then poured so as to form thin sticks. + +The aluminium is carefully cleaned by rubbing with a cuttle bone, or +fine sand, and strong warm potash. It is then washed in water and +dried with a clean cloth. The aluminium is now held over a clean +flame and heated till it will melt the solder which is rubbed against +it. The solder sticks at once, especially if rubbed with another bit +of aluminium (an aluminium soldering bit) similarly coated. To solder +two bits of aluminium together it is only necessary to tin the bits by +this process and then sweat them together. + +The same process applies perfectly to aluminium caused to adhere to +glass by the previously mentioned process, and enables strong soldered +contacts to be made to glass. In one case, while I was testing the +method, the adhesion was so strong that the solder on contracting +while cooling actually chipped the surface clean off the glass. In +order to get over this I have endeavoured to soften the solder by +mixing in a little of the fusible metal mercury amalgam; and though +this prevents the glass from being so much strained, it reduces the +adherence of the solder. It is a comfort to be able to solder +aluminium after working for so many years by way of electroplating, or +filing under solder. An alternative method of soldering aluminium +will be described when the electroplating of aluminium is discussed, Sec. +138. + +Gilding Glass. In looking over some volumes of the Journal fuer +praktische Chemie, I came across a method of gilding glass due to +Boettger (Journ. f. prakt. Chem. 103, p. 414). After many trials +I believe I am in a position to give definite instructions as to the +best way of carrying out this rather troublesome operation. The films +of gold obtained by the process are very thick, and the appearance of +the gold exceedingly fine. The difficulty lies in the exact +apportionment of the reducing solution. If too much of the reducing +solution be added, the gold deposits in a fine mud, and no coating is +obtained. If, on the other hand, too little of the reducing solution +be added, little or no gold is deposited. The secret of success turns +on exactly hitting the proper proportions. + +The reducing solution consists of a mixture of aldehyde and glucose, +and the difficulty I have had in following Boettger's instructions +arose from his specifying "commercial aldehyde" of a certain specific +gravity which it was impossible to reproduce. I did not wish to +specify pure aldehyde, which is not very easily got or stored, and +consequently I have had to determine a criterion as to when the +proportion of reducing solution is properly adjusted. + +The aldehyde is best made as required. I employed the ordinary +process as described in Thorpe's Dictionary of Applied Chemistry, by +distilling alcohol, water, sulphuric acid, and manganese dioxide +together. The crude product is mixed with a large quantity of calcium +chloride (dry--not fused), and is rectified once. The process is +stopped when the specific gravity of the product reaches 0.832 at 60 deg. +F. The specific gravity of pure aldehyde is 0.79 nearly. + +The following is a modification of Boettger's formula:- + +Solution I + +1 gram of pure gold is converted into chloride--got acid free--i.e. +to the state represented by AuCl3, and dissolved in 120 cc. of water. + +This solution is the equivalent of one containing 6.5 grains of +trichloride to the ounce of water. + +Solution II. + + 6 grams sodium hydrate. + +100 grams water. + +Solution III. + + 0.2 grams glucose (bought as pure). + +12.6 cubic centimetres 95 per cent alcohol. + +12.6 cubic centimetres water. + + 2.0 cubic centimetres aldehyde, sp. gr. 0.832. + +To gild glass these solutions are used in the following proportions by +volume:- + +16 parts of No. I. + + 4 parts of No. II. + + 0.8 parts of No. III. + +The glass is first cleaned well with acid and washed with water: it +is then rinsed with Solution No. III. If it is desired to gild the +inside of a glass vessel, Solution No. III. may be placed in the +vessel first, and the walls of the vessel rinsed round carefully. +Solutions I. and II. are mixed separately and then added +to III.--after about two minutes the whole is well shaken up. + +If it be desired to gild a mirror of glass, the glass-plate is +suspended face downwards in a dish of the mixed solutions--care being +taken to rinse the glass with Solution III. first. + +If the mixture darkens in from 7' to 10' in diffuse daylight and at +60 deg.F. it will gild well, and it generally pays to make a few trials +in a test tube to arrive at this. If too much reducing solution is +present the liquid will get dark more rapidly, and vice versa. The +gilding will require several hours--as much as twelve hours may be +needed. + +The reaction is one of great chemical interest, being one of that +class of reactions which is greatly affected by capillarity. Thus it +occasionally happens that when the reducing solution is not in the +right proportion, gold will be deposited at the surface of the liquid +(so as to form a gilt ring on the inside of a test tube), the +remainder of the gold going down as mud. The gold deposited is at +first transparent to transmitted light and is deeply blue. I thought +this might be due to a trace of copper or silver, but on carefully +purifying the gold no change of colour was noted. If the reducing +solution is present in slightly greater proportions than that given in +the formula, the gold comes down with a richer colour, and has a +tendency to form a mat surface and to separate from the glass. The +gold which is deposited more slowly has a less rich colour but a +brighter surface. The operation should be interrupted when a +sufficient deposit has been obtained, because it is found that the +thicker the deposit, the more lightly is it held to the glass surface. + +Sec. 75. The Use of the Diamond-cutting Wheel. + +A matter which is not very well known outside geological circles is +the manipulation of the diamond-cutting wheel, and as this is often of +great use in the physical laboratory, the following notes may not be +out of place. I first became acquainted with the art in connection +with the necessity which arose for me to make galvanometer mirrors out +of fused quartz, and it was then that I discovered with surprise how +difficult it is to obtain information on the point. I desire to +express my indebtedness to my colleagues, Professor David and Mr. +Smeeth, for the instruction they have given me. In what follows I +propose to describe their practice rather than my own, which has been +of a makeshift description. I will therefore select the process of +cutting a slice of rock for microscopical investigation. + +Sec. 76. Arming a Wheel. + +Fig. 63. + +A convenient wheel is made out of tin-plate, i.e. mild steel sheet, +about one-thirtieth of an inch thick and seven inches in diameter. +This wheel must be quite flat and true, as well as round; too much +pains cannot be taken in securing these qualities. After the wheel is +mounted, it is better to turn it quite true by means of a +watch-maker's "graver" or other suitable tool. The general design of +a rock-cutting machine will be clear from the illustration (Fig. 63). + +The wheel being set up correctly, the next step is to arm it with +diamond dust. For this purpose it is before all things necessary that +real diamond dust should be obtained. The best plan is to procure a +bit of "bort" which has been used in a diamond drill, and whose +properties have therefore been tested to some extent. This is ground +in a diamond mortar--or rather hammered in one--and passed through a +sieve having at least 80 threads to the inch. The dust may be +conveniently kept in oil. + +To arm the wheel, a little dust and oil is taken on the finger, and +laid on round the periphery of the wheel. A bit of flint or agate is +then held firmly against the edge of the wheel and the latter is +rotated two or three times by hand. The rotation must be quite +slow--say one turn in half a minute--and the flint must be held firmly +and steadily against the wheel. Some operators prefer to hammer the +diamond dust into the wheel with a lump of flint, or agate, but there +is a risk of deforming the wheel in the process. When a new wheel is +set up, it may be necessary to repeat the above process once every +half hour or so till the cutting is satisfactory, but when once a +wheel is well armed it will work for a long time without further +attention. + +Sec. 77. Cutting a Section. + +A wheel 7 inches in diameter may be rotated about 500 times per +minute, and will give good results at that speed. The work, as will +be seen from the diagram, is pressed against the edge of the wheel by +a force, which in the case quoted was about the weight of eleven +ounces. This was distributed along a cutting arc of three-quarters of +an inch. + +A convenient cutting lubricant is a solution of Castile soap in water, +and this must be freely supplied; if the wheel gets dry it is almost +immediately spoiled owing to the diamond dust being scraped off. In +the figure the lubricant is supplied by a wick running into the +reservoir. I have used both clock oil and ordinary gas-engine oil as +lubricants, with equally satisfactory results. As to the speed of +cutting, in the experiment quoted a bit of rather friable "gabbro," +measuring three-quarters of an inch on the face by five-eighths of an +inch thick, was cut clean through in six minutes, or by 3000 turns of +the wheel. The travel of the edge was thus between 5000 and 6000 +feet, or say 9000 feet, nearly 2 miles, per inch cut. + +A good solid rock, like basalt, can be cut into slices of about 3/32 +inch thick. A very loose rock is best boiled in Canada balsam, hard +enough to set, before it is put against the wheel. + +Instead of a grinding machine a lathe may be employed. The disc is, +of course, mounted on the mandrel, and the work on the slide-rest. +The latter must be disconnected from its feed screws, and a weight +arranged over a pulley so as to keep the work pressed against the +wheel by a constant force. + +It may, perhaps, occur to the reader to inquire whether any clearance +in the cut is necessary. The answer is that in all probability, and +in spite of every care, the wheel will wobble enough to give +clearance. If it does not, a little diamond dust rubbed into the side +of the wheel, as well as the edge, will do all that is required. The +edge also, after two or three armings, "burrs" a little, and thus +provides a clearance naturally. It is not unlikely that in the near +future the electric furnace will furnish us with a number of products +capable of replacing the diamond as abrading agents. The cost of the +small amount of diamond dust; required in a laboratory is so small, +however, that it; is doubtful whether any appreciable economy will be, +effected. + +Sec. 78. Grinding Rock Sections, or Thin Slips of any Hard Material. + +A note on this is, perhaps, worth making, for the same reasons as were +given for note, Sec. 75, which it naturally follows. Just as +trout-fishing; is described by Mr. Francis as the "art of fine and far +off," [Footnote: In the Badminton Library, volume on Fishing.] +section grinding may be called "the art of Canada balsam cooking," as +follows. A section of rock having been cut from the lump as just +described, it becomes; necessary to grind it down for purposes of +microscopical investigation. For this purpose it is placed on a slip +of glass, and cemented in position by Canada, balsam. Success in the +operation of grinding the mounted section depends almost entirely on +the way in which the mounting is done, and this in its turn depends on +the condition to which the Canada has been brought. + +To illustrate the operations, I will describe a specific case, viz. +that of grinding the section of "gabbro"' above described, for +microscopical purposes. One side of the section is probably +sufficiently smooth and plane from the operation of the diamond wheel; +if not, it must be ground by the finger on a slab of iron or gun-metal +with emery and water, the emery passing a sieve of 80 threads to the +inch. The glass base on which the section is to be mounted for +grinding is placed on a bit of iron or copper plate over a Bunsen +burner, and three or four drops of natural Canada balsam are placed +upon it. The section is placed on the plate to heat at the same time. + +The temperature must not rise so high as to cause any visible change +in the Canada balsam, except a slight formation of bubbles, which rise +to the surface, and can be blown off. The heating may require to be +continued, say, up to twenty minutes. The progress of the operation +is tested by examining the balsam as to its viscous properties. + +An exceedingly simple and accurate way of testing is to dip a pair of +ordinary forceps in the balsam, which may be stirred a little to +secure uniformity. The forceps are introduced with the jaws in +contact, and, as soon as withdrawn, the jaws are allowed to spring +apart, thus drawing out a balsam thread. In a few moments the thread +is cold, and if the forceps be compressed, this thread will bend. + +The Canada must be heated until it is just in such a state that on +bringing the jaws together the thread breaks. The forceps may open to +about three-quarters of an inch. If the Canada is more viscous, so +that the thread does not break, the section when cemented by it will +most probably slip on the slide. On the other hand, if the balsam is +more brittle, it will crumble away during the grinding. + +Assuming that the proper point has been reached, the section is +mounted with the usual precautions to avoid air bubbles, i.e. by +dropping one edge on the balsam first. When all is cold, the surface +of the section may be ground on an iron plate with emery passing the +80 sieve, till it is about 1/40 inch thick. From this point it must +be reduced on ground glass by flours of emery and water; the rough +particles of the former may be washed out for fine work. + +The process of grinding should not take more than half an hour if the +section is properly cut, etc. Beyond this point the allowable +thickness must depend on the nature of the rock; a good general rule +is to get the section just so thin that felspars show the yellow of +the first order in a polarising, microscope. The section is then +finished with, say, two minutes emery or water of Ayr-stone dust. It +is better not to have the surface too smooth. + +To transfer the section, the hard Canada round the sides is scraped +away, and the section itself covered with some fresh Canada from the +bottle. It is then warmed till it will slip off when a pin, or the +invaluable dentist's chisel, is pressed against one side. If the +section be very delicate, the cover slip should be placed over it +before it is moved to the proper slide. The Canada used for mounting +is not quite so hard as that employed in grinding, but it should be +hard when cold, i.e. not sticky. + +The art of preparing Canada balsam appears to consist in heating it +under such conditions as will ensure its being exposed in thin layers. +I have wasted a good deal of time in trying to bake Canada in +evaporating basins, with the invariable result that it was either over +or under-baked, and got dark in colour during the process. + +On reviewing the process of rock section-cutting and mounting as just +described, I cannot help thinking that, if properly systematised, it +could be made much more rapid by the introduction of proper automatic +grinding machinery. It also seems not improbable that a proper +overhaul of available gums and cements would be found to lead to a +cementing material less troublesome than Canada balsam. + +Sec. 79. Cutting Sections of Soft Substances. + +Though this art is fully treated of in books on practical biology, it +is occasionally of use to the physicist, and the following note treats +of that part of the subject which is not distinctly biological. + +Soft materials, of which thin sections may be required, generally +require to be strengthened before they are cut. For this purpose a +variety of materials are available. The one most generally used is +hard paraffin. The only point requiring attention is the embedding. +The material must be dry. + +This is accomplished by soaking in absolute alcohol, i.e. really +absolute alcohol made by shaking up rectified spirit with potassium +carbonate, previously dried, and then digesting for a day with large +excess of quick-lime, making use of an inverted condenser and finally +distilling off the alcohol without allowing it to come in contact with +undried air. After soaking for some time in absolute alcohol, the +material may be transferred to oil of bergamot, or oil of cloves, or +almost any essential oil. After soaking in this long enough to allow +the alcohol to diffuse out, the material may be lifted into a bath of +melted paraffin (melting at, say, 51 deg. C.). The process of soaking is +in some cases made to go more rapidly by exhausting, and, if the +material will stand it, by raising the temperature over 100 deg. C. The +soaking process may require minutes, hours, or days, according to the +size and density of the material; but a few hours are usually +sufficient. + +When cold, the sections may be cut in any of the ordinary forms of +microtome. + +Another way of embedding is to soak in collodion, and then precipitate +the latter in the material and around it by plunging into nearly +absolute alcohol. The collodion yields a harder matrix than the +paraffin. + +Whatever form of cutting machine is employed, the art of sharpening +the knife is the only one requiring any particular notice. The +easiest way of obtaining a knife hard enough to sharpen, is to use a +razor of good quality. If it has to be ground, it is best to do this +on a fine Turkey stone which is conveniently rested on two bits of +rubber tubing, to avoid jarring the blade. Many stones are slightly +cracked, but on no account must the razor be dragged across a crack, +or the edge will suffer. + +The necessary and sufficient condition is that the razor must be +worked in little sweeps over the stone, and pressed against the latter +by little more than its own weight, and the grinding must be regular. +The edge may be inspected under a microscope, and it must be perfectly +smooth and even before it will cut sections. A finishing touch may be +given on a leather strap, but it must be done skilfully, otherwise it +is better omitted. + +The necessity for providing exceptionally keen and sharp edges arose +in the manufacture of phonographs, where the knife used to turn up the +wax cylinders must leave a perfectly smooth surface. In 1889 this was +being accomplished on an ivory lap fed with a trace of very fine +diamond dust. + +I have had this method in mind as a possible solution of the +difficulty of razor-grinding, but have not tried it. I imagine one +would use a soft steel or ivory slip rubbed over with fine diamond +dust and oil by means of an agate. The lap used in the phonograph +works was rotated at a high speed. + +Sec. 80. On the Production of Quartz Threads. + +[Footnote: Since this was written an article on the same subject by +Mr. Boys appeared in the Electrician for 1896. The instructions +therein given are in accordance with what I had written, and I have +made no alteration in the text.] + +In 1887 the important properties of fused quartz were discovered by +Mr. Vernon Boys (Philosophical Magazine, June 1887, p. 489, "On the +Production, Properties, and Some Suggested Uses of the Finest +Threads"). A detailed study of the properties of quartz threads was +made by Mr. Boys and communicated to the Society of Arts in 1889 +(Journal of the Society of Arts, 1889). An independent study of the +subject was made by the present writer in 1889 (Philosophical +Magazine, July 1890, "On the Elastic Constants of Quartz Threads "). + +There is also a paper in the Philosophical Magazine for 1894 (vol. +xxxvii. p. 463), by Mr. Boys, on "The Attachment of Quartz Fibres." +This paper also appeared in the Journal of the Physical Society at +about the same date, together with an interesting discussion of the +matter. In the American Journal, Electric Power, for 1894, there is a +series of articles by Professor Nichols on "Galvanometers," in which a +particular method of producing quartz threads is recommended. The +method was originally discovered by Mr. Boys, but he seems to have +made no use of it. A hunt through French and German literature on the +subject has disclosed nothing of interest--nothing indeed which +cannot be found in the papers mentioned. + +Sec. 81. Quartz fibres have two great advantages over other forms of +suspension when employed for any kind of torsion balance, from an +ordinary more or less "astatic" galvanometer to the Cavendish +apparatus. In the first place the actual strength of the fibres under +longitudinal stress is remarkably high, ranging from fifty to seventy +tons weight per square inch of section, and even more than this in the +case of very fine threads; the second and more important point in +favour of quartz depends on the wide limits within which cylindrical +threads of this material obey the simplest possible law of torsion, +i.e. the law that for a given thread carrying a given weight at a +given temperature and having one end clamped, the twist about the axis +of figure produced by a turning moment applied at the free end is +proportional simply to the moment of the twisting forces, and is +independent of the previous history of the thread. + +It is to be noted, however, that the torsional resilience of quartz as +tested by the above law is not so perfect but that our instrumental +means allow us to detect its imperfections, and thus to satisfy +ourselves that threads made of quartz are not things standing apart +from all other materials, except in the sense that the limits within +which they may be twisted without deviating in their behaviour from +the law of strict proportionality by more than some unassigned small +quantity, are phenomenally wide. + +A torsion balance--if we except the case of certain spiral +springs--is almost always called upon for information as to the magnitude +of very small forces, and for this purpose it is not essential merely +that some law of twisting should be exactly obeyed, but also that the +resistance to twisting of the suspension should be small. + +Now, regarded merely as a substance possessing elastic rigidity, +quartz is markedly inferior to the majority of materials, for it is +very stiff indeed; its utility depends as much as anything upon its +great strength, for this allows us to, use threads of exceeding +fineness. In addition to this it must be possible, and moreover +readily possible, to obtain threads of uniform section over a +sufficient length, or the rate of twist per unit length of the thread +will vary in practice from point to point, so that the limits of +allowable twist averaged over the whole thread may not be exceeded, +and yet they may be greatly overpassed at particular points of the +thread. + +It is interesting to note that in the case of quartz we not only have +a means for readily producing very uniform cylindrical threads, but +that the limits of allowable rate of twist are so wide that a small +departure from uniformity of section produces much less inconvenience +than in the case of any other known substance. + +Sec. 82. There are three methods generally in use for drawing quartz +fibres, all depending on the fact that quartz when fused is so viscous +that it may be drawn into threads of great length, without these +threads breaking up into drops, or indeed without their showing any +sign of doing so. The surface tension of the melted quartz must, +however, be very considerable, as may be seen by examining the shape +of a drop of the molten material, and this suffices to impress a +rigidly cylindrical form upon the thread, the great viscosity +apparently damping down all oscillation. + +The first method is the one originally employed by Mr. Boys. A needle +of quartz is melted somewhere in its length and is then drawn out +rapidly by a light arrow, to which one end of the needle is attached, +and which is projected from a kind of crossbow. + +A modification of this method, which the writer has found of service +when very thick threads are required, is to replace the bow and arrow +by a kind of catapult. + +The third method, which yields threads of almost unmanageable +fineness, depends on the experimental fact that when a fine point of +quartz is held in a high pressure oxygen gas blow-pipe flame, the +friction of the flame gases suffices to overcome the tendency of the +capillary forces to produce a spherical drop, and actually causes a +fine thread to be projected outwards in the direction of the flame. + +Sec. 83. A preliminary operation to any method is the production of a +stick of fused quartz. This is managed as follows. A rock crystal or +quartz pebble is selected and examined. It must be perfectly white, +transparent, and free from dirt. Surface impurity can of course be +got rid of by means of a grindstone. The crystal is placed in a +perfectly clean Stourbridge clay crucible, furnished with a cover, and +heated to bright redness for about an hour in a clean fire or in a +Fletcher's gas furnace. The contents of the crucible are turned out +when sufficiently cool on to a clean brick or bit of slate. It will +be found that the crystal is completely broken up and the fragments +must be examined in case any of them have become contaminated by the +crucible, but this will not have happened if the temperature did not +rise beyond a bright red heat. + +The heap of fragments being found satisfactory, the next thing is to +fuse some of the pieces together. Unless the preliminary heating has +been efficiently carried out this will prove an annoying task, because +a rock crystal generally contains so much water that it splinters +under the blow-pipe in a very persistent manner. There are two ways +of assembling the fragments. One is to place two tiles or bricks on +edge about the heap of quartz lying upon a third tile, so that the +heap occupies the angular corner or nook formed by the tiles (Fig. +64). + +The oxygas blow-pipe previously described is adjusted to give its +hottest flame, the bags being weighted by at least two hundredweight, +if of the size described (see Sec. 15). + +The tip of the inner cone of the blow-pipe is brought to bear directly +upon one of the fragments, and if the operation is performed boldly it +will be found that the surface of the fragment can be fused, and the +fragment thus caused to hold together before the lower side gets hot +enough to suffer any contamination from the tile or brick. A second +fragment may be treated in the same way, and then a third, and so on. + +Finally, the fragments may be fused together slightly at the corners, +and a stick may thus be formed. Of course a good deal of cracking and +splitting of the fragments takes place in the process; the best +pieces to operate upon are those which are well cracked to begin with, +and that in such a way that the little fragments are interlocked. + +An alternative method which has some advantages is to arm a pair of +forceps with two stout platinum jaws, say an inch and a half long, and +flattened a little at the ends. The fragments are held in these +platinum forceps and the blow-pipe applied as before. This method +works very well in adding to a rod which has already been partly +formed, but the jaws require constant renewals. The first fragment +which is fused sufficiently to cohere may also be fused to a bit of +tobacco pipe, or hard glass tube or rod, and the quartz stick +gradually built up by fusing fresh pieces on to the one already in +position. + +Fig. 64. + +Since the glass or pipeclay will contaminate the quartz which has been +fused on to it, it is necessary to discard the end pieces at the close +of the operation. A string of fragments having been collected and +stuck together, the next step is to fuse them down into a uniform rod. +This is easily done by holding the string in the blow-pipe flame and +allowing it to fuse down. Twisting the fused part has a good effect +in assisting the operation. It is desirable to use a large jet and as +powerful a flame as can be obtained during this part of the operation. + +The final result should be a rod, say two or three inches long and +one-eighth of an inch thick, which will in most cases contain a large +number of air bubbles. Since the presence of drawn-out bubbles cannot +be advantageous, it is often desirable to get rid of them, and this +can conveniently be done at the present stage. The process at best +is rather tedious; it consists in drawing the quartz down very fine +before an intense flame, in order to allow the bubbles to get close +enough to the surface to burst. A considerable loss of material +invariably occurs during the process; for whenever the thin rod +separates into two bits the process of flame-drawing of threads goes +on, and entails a certain waste; moreover, the quartz in fine +filaments is probably partially volatilised. + +Sooner or later, however, a sufficient length of bubble-free quartz +can be obtained. It must not be supposed that it is always necessary +to eliminate bubbles as perfectly as is contemplated in the foregoing +description of the treatment, but for special purposes it may be +essential to do so, and in any case the reader's attention is directed +to a possible source of error. + +It may be mentioned in connection with this matter that crystals of +quartz may look perfectly white and clear, and yet contain impurity. +For instance, traces of sodium are generally present, and lithium was +found in large spectroscopic quantity in five out of six samples of +the purest crystals in my laboratory. The presence of lithium in rock +crystal has also been detected by Tegetmeier (Vied. Ann, xli. p. +19, 1890). + +After some practice in preparing rods and freeing them of bubbles the +operator will notice a distinct difference in the fusibility of the +samples of quartz he investigates, though all may appear equally pure +to the unaided eye. It should be mentioned, however, that high +infusibility cannot always be taken as a test of purity, for the most +infusible, or rather most viscous, sample examined by the writer +contained more lithium than some less viscous samples. + +Fig. 65. + +During the process of freeing the quartz from bubbles the lithium and +sodium will be found to burn away, or at all events to disappear. + +A rod of quartz, say three inches long, one-sixteenth of an inch in +diameter, and free from bubbles for half an inch of its length, even +when examined by a strong lens, is suitable for drawing into threads. +The rod is manipulated exactly in the manner described under +glass-blowing, and is finally drawn down at the bubble free part into +a needle, say 0.02 inch in diameter (No. 25 on the Birmingham wire +gauge), and 2 inches long. + +Fig. 66. + +There is one peculiarity about fused quartz which renders its +manipulation easier than that of glass--it is impossible to break +fused quartz, however suddenly it be thrust into the blow-pipe flame. +A rod having a diameter of three-sixteenths of an inch--and perhaps +much more--may be brought right up to the tip of the inner cone of +the oxy-gas flame and held there-till one side fuses, the other being +comparatively cool, without the slightest fear of precipitating a +smash. In seven years' experience I have never seen a bit of once +fused quartz broken by sudden heating; whether it might be done if +sufficient precautions were taken I do not know. + +The reason of the fortunate peculiarity of quartz in this respect is, +I presume, to be found in the fact that quartz once it has been fused +is really a very strong material indeed, and is also probably the +least expansible substance known. From some experiments of the writer +upon the subject, it may be concluded that at the most quartz which +has been fused expands only about one-fifth as fast as flint-glass, at +all events between 20 deg. and 70 deg. C. + +Sec. 84. Drawing Quartz Threads. + +The thick end of the rod of quartz is held in the fingers or +occasionally in a clip. The end of the fine point is attached to a +straw arrow by means of a little sealing-wax. The arrow is laid on +the stock of a crossbow in the proper position for firing. See +Figs. 67 and 68, which practically explain themselves. + +The needle is heated by the blow-pipe till a minute length is in a +state of uniform fusion; the arrow is then let fly, when it draws a +thread out with it. The arrow is preferably allowed to strike a +wooden target placed, say, 30 feet away from the bow, and a width of +black glazed calico is laid under the line of fire to catch the thread +or arrow if it falls short. The general arrangements will be obvious +from the figure. + +The bow is of pine in the case where very long thin threads are +required, though for ordinary purposes I have found a bow of +lance-wood succeed quite as well. The trigger of the bow consists of +a simple pin passing through the stock and fastened at its lower end +to a string connected with a board which can be depressed by foot. In +the figure an ordinary trigger is shown, but the pin does just as +well. + +Fig 67. + +The arrow is made out of about 6 inches of straw, plugged up aft by a +small plug of pine or willow fastened in with sealing-wax, and +projecting backwards one-eighth of an inch. This projection serves a +double purpose: it gives a point of attachment for the quartz needle, +and on firing the bow it forms a resisting anvil on which the string +of the bow impinges. The head of the arrow is formed by a large +needle stuck in with sealing-wax, and heavy enough to bring the centre +of gravity of the arrow forward of one-third of its length, the +condition of stability in flight. + +Fig. 68. + +It is not necessary to employ any feathering for these arrows; though +I have occasionally used feathers or mica to "wing the shaft" no +advantage has resulted therefrom. + +To get fine threads a high velocity is essential. This is obtained by +considering (and acting upon) the principles involved. The bow may be +regarded as a doubly-tapering rod clamped at the middle. After +deflection it returns towards its equilibrium position at a rate +depending in general terms on the elastic forces brought into play, +directly, and on the effective moment of inertia of the rod, inversely +(see Rayleigh, Sound, vol. ii. chap. viii.) If the mass of the +arrow is negligible compared with the bow, the rate at which the arrow +moves is practically determined by that attained by the end of the +bow, which is a maximum in crossing its equilibrium position. + +The extent to which the arrow profits by this velocity depends on the +way the bow is strung. It will be greatest when the string is +perpendicular to the bow when passing its equilibrium position; or in +other words, when the string is infinitely long. Since the string has +mass, however, it is not permissible to make it too long, or its +weight begins to make itself felt, and a point is soon reached at +which the geometrical gain in string velocity is compensated for by +the total loss of velocity due to the inertia of the string. In +practice it is sufficient to use a string 10 per cent longer than the +bow. + +It is well to use a light fiddle string, served with waxed silk at the +trigger catch; if this be omitted the gut gets worn through very +quickly. In order to decide how far it is permissible to bend the +bow, the quickest way is to make a rough experiment on a bit of the +same plank from which the bow is to be cut, and then to allow a small +factor of safety. In the figure the bow is of lance-wood and is more +bent than would be suitable for pine. + +The bow itself is tapered from the middle outwards just like any other +bow. If thick threads are required, the above considerations are +modified by the fact that quartz opposes a considerable resistance to +drawing, and that consequently the arrow must not only have a high +velocity, but a fair supply of energy as well; in other words, it +must be heavy. A thin pine arrow instead of a straw generally does +very well, but in this case the advantage of using pine for the bow +vanishes; and in fact lance-wood does better, owing to the greater +displacement which it will stand without breaking. This of course +only means that a greater store of energy can be accumulated at one +bending. + +I had occasion to investigate whether the unavoidable spin of an arrow +about its axis produces any effect on the thread, and for this purpose +made arrows with inertia bars thrust through the head, i.e. an arrow +with a bit of wire run through it, perpendicular to its +length--forming a cross in fact--the arms of the cross being weighted +at the extreme ends by shot. This form of arrow has a considerable +moment of inertia about its longer axis, and consequently rotates less +than a mere straw, provided that the couples tending to produce rotation +are not increased by the cross arm, or the velocity too much reduced. +Shooting one of these arrows slowly, I could see that it did not +rotate, and when fired at a high velocity, it generally arrived at the +target (placed at varying distances front bow) with the arms nearly +horizontal, thus showing that it probably did not rotate much. + +I did not succeed in this at the first trial, by any means. The +threads got in this way were no better than those made with a single +straw, whence we may conclude very provisionally that the spin of the +arrow has only a small effect, if any, on the quality of the threads. + +Feathering the arrow, in my experience, tends, if anything to make it +spin more; for one thing, because it is practically impossible to lay +the feathering on straight. + +After the arrow is shot, it remains to gather in the thread, and if +the latter is at all thin, we have a rather troublesome job. In a +thread thirty or forty feet long, the most uniform part generally lies +in the middle if the thread is thin, i.e. of the order of a +ten-thousandth of an inch in diameter. If the thread is thick the +most uniform part may be anywhere. The part of the thread required is +generally best isolated by passing a slip of paper under it at each +end and cementing the thread to the paper by means of a little +paraffin or soft wax, and then cutting off the outer portions. One +bit of paper may then be lifted off the calico, and the thread will +carry the other bit. In this way the thread may be taken to a +blackened board, where it may be mounted for stock. + +By passing the two ends of the thread under a microscope, or rather by +breaking bits off the two ends and examining them together, it is easy +to form an Opinion as to uniformity. + +Mr. Boys has employed an optical method of examining threads, but the +writer has invariably found a high-power microscope more convenient +and capable of giving more exact information as to the diameter of the +threads. + +The beginner--or indeed the practised hand--need not expect to get a +thread of the exact dimensions required at the first shot. A little +experience is necessary to enable one to judge of the right thickness +of the needle for a thread of given diameter. The threads are so +easily shot, however, that a few trials take up very little time and +generally afford quite sufficient experience to enable a thread of any +required diameter to be prepared. + +It is no use attempting to heat an appreciable length of needle; if +this be done the thread almost invariably has a thick part about the +middle of its length.. It is sufficient to fuse at most about +one-twentieth of an inch along the needle before firing off the bow. +This can be done by means of the smaller oxygas blow-pipe jet +described in the article on blow-pipes for glass-blowing, Sec. 14. The +flame must of course be turned down so as to be of a suitable size. A +sufficiently small flame may be got from almost any jet. + +If the needle be not equally heated all round, the thread tends to be +curly; indeed by means of the catapult, threads may be pulled which, +when broken, tend to coil up like the balance-springs of watches, if +only care be taken to have one side of the needle much hotter than the +other. + +Sec. 85. When examining bits of threads, say thicker than the +two-thousandth of an inch, under the microscope it is convenient to +use a film of glycerine stained with some kind of dye, in order to +render the thread more sharply visible. The thread is mounted beneath +a cover slip, and a drop of the stained glycerine allowed to run in. +Such a treatment gives the image of the thread a sharply defined edge +3 and the contrast between the whiteness of the thread and the colour +of the background allows measurements to be made with great ease. + +On the whole the easiest way of measuring the diameter of a thick +thread is to use a measuring microscope, i.e. one in which the lens +system can be displaced along a plane bed by means of a finely cut +micrometer screw. The instruments made by the Cambridge Scientific +Instrument Company do fairly well. Direct measurements up to 0.0001 +inch are easily made by means of a microscope provided with a Zeiss +"A" objective, and rather smaller differences of thickness can be made +out by it. For thin threads the method next to be described is more +fitting, because higher powers can be more conveniently used. + +In this method an ordinary microscope is employed together with a +scale micrometer, and either an eyepiece micrometer, or a camera and +subsidiary scale. The eyepiece micrometer is the more convenient. If +a camera be employed, i.e. such an one as is supplied by Zeiss, it is +astonishing how the accuracy of observation may be increased by +attending carefully to the illumination of both the subsidiary scale +and of the thread. The two images should be as far as possible of +equal brightness, and for this purpose it will be found requisite to +employ small screens. + +The detail of making a measurement by means of the micrometer eyepiece +is very simple. The thread is arranged on the stage so as to point +towards the observer, and the apparent diameter is read off on the +eyepiece scale. In order to calibrate the latter it is only necessary +to replace the thread by the stage micrometer, and to observe the +number of stage micrometer divisions occupying the space in the +eyepiece micrometer formerly occupied by the thread. It is essential +that both thread and stage micrometer should occupy the same position +in the field, for errors due to unequal distortion may otherwise +become of importance. For this reason it is best to utilise the +centre of the field only. + +The same remark applies to measurements by means of the camera, where +the image of the thread is projected against the reflected image of +the subsidiary scale laid alongside the microscope. In this case the +value of the subsidiary scale divisions must be obtained from the +divisions of the stage micrometer, coinciding as nearly as possible +with the position occupied by the thread. Before commencing a +measurement the screens are moved about till both images appear +equally bright. + +Threads up to about one twenty-thousandth of an inch in diameter may +be sufficiently well measured by means of a Zeiss "4 centimetre +apochromatic object-glass" and an eyepiece "No. 6" with sixteen +centimetre tube length. [Footnote: The objective certainly had "4 cm." +marked on it, but the focal length appeared to be about I.5 mm. only.] + +Sec. 86. Drawing Threads by the Catapult. + +The bow-and-arrow method fails when threads of a greater diameter than +about 0.0015 inch are required--at least if any reasonable uniformity +be demanded, and no radical change in the bow and arrow be carried +out. + +Thus in the writer's laboratory a thread of about this diameter, +within 1/10000 of an inch-13 inches long and free from air +bubbles--was required. A fortnight's work by a most skilful operator +only resulted in the production of two lengths satisfying the +conditions. + +The greatest loss of time occurs in the examination of the thread by +means of the microscope. + +Threads for galvanometer suspensions are conveniently from 0.0001 to +0.0004 inch in diameter, and are much more easily made and got uniform +than thicker threads, to the production of which the catapult method +applies. + +A reference to the diagram will make the construction of the +instrument quite clear. The moving end of the quartz is attached to a +small boxwood slider working on a tubular girder or between wires. +The quartz is secured in position by clamps shown at A and B, and +motion is imparted to the slider by a stretched piece of catapult +elastic (C). An easy means of regulating the pull of the elastic is +to hold it back by a loop of string whose length can be varied by +twisting it round a pin. + +Fig. 69. [Footnote: For greater clearness of drawing, the tube +carrying the slider is shown somewhat higher above the base than is +convenient in practice; and the slide itself is shown too thin in the +direction of the hole through it.] + +Since it is not permissible to allow the slider to rebound at the end +of its journey, some such arrangement of breaks as is shown must be +adopted. In the diagram the bottom of the slider runs on to a brass +spring between the girder and the base of the appliance, and so gets +jammed; the spiral spring acts merely as an additional guard. The +diagram does not show the lower spring very clearly; it is a mere +strip lying in the groove. + +A rod of quartz, with a needle at one end, is prepared as before and +secured in the clamps. During the operation of fastening down the +clamps, there is some danger of breaking the needle, and consequently +it is advisable to soften the latter before and while adjusting the +second clamp. + +The process of drawing a thread by this method is exactly similar to +the operation already described in connection with the arrow method. +Though short thick threads form the product generally obtained from +the catapult, it must not be supposed that thin threads cannot be +obtained in this way. If a short length of a very fine needle be +heated, it will be found to yield threads quite fine enough for +ordinary suspension purposes, but naturally not so uniform as those +obtained from the 40-foot lengths obtainable by the bow-and-arrow +method. + +It is easy to make spiral quartz springs resembling watch +balance-springs by means of the catapult. All that is necessary is to +see that the quartz is rather unequally heated before the shot is +fired. In the future it is by no means impossible that such springs +may have a real value, for the rigidity of quartz is known to increase +as temperature rises. Hence it is probable that the springs would +become stiffer as temperature rises, even though they work chiefly by +bending, and little or not at all by twisting. As this is the kind of +temperature variation required to compensate an uncompensated watch +balance wheel, it may turn out to have some value. + +Sec. 87. Drawing Threads by the Flame alone. + +A stick of quartz is drawn down to a fine point, and the tip of this +point is held in the blow-pipe flame in the position shown in Fig. +70. + +Fig. 70. + +The friction of the flame gases is found to be sufficient to carry +forward the fused quartz and to draw it into threads in spite of the +influence of the capillary forces. If a sheet of paper be suspended +at a distance of two or three feet in front of the blow-pipe flame, it +will be found to be covered with fine threads tangled together into a +cobwebby mass. As this method is an exceedingly simple one of +obtaining threads, I have endeavoured to reduce it to a systematic +operation. + +A sheet of cardboard, about two feet square, is painted dead black and +suspended horizontally, painted side downwards (Fig. 70, A), at a +height of about two feet above the blow-pipe flame. The latter is +adjusted so as to point almost vertically upwards and towards the +centre of the cardboard. A few half-inch pins are thrust through the +card from the upper surface and pushed home; about one dozen pins +scattered over the surface will be sufficient. Their object is to +prevent the threads being carried away round the edge of the screen. + +The flame from the jet described so often is fed from gas bags +weighted to about eighty pounds per square foot of (one) surface, +i.e. "4-foot" bags require from three to four hundredweight to give +an advantageous pressure. [Footnote: The resulting threads were really +too fine for convenient manipulation, so that unless extremely fine +threads are required it will be better to reduce the pressure of the +gases considerably.] + +Two sticks of quartz are introduced and caused to meet just in front +of the inner cone--the hottest part of the flame. They are then +drawn apart so as to form a fine neck, which softens and is bent in +the direction of motion of the flame gases. When fusion is complete +the neck separates into two parts, and a thread is drawn from each of +them. By alternately lightly touching the rods together, and drawing +them apart, quite a mass of threads may be obtained in two or three +minutes, when the process should be stopped. If too many threads get +entangled in the pins, one gives one's self the unnecessary trouble of +separating them. On taking down the card it will be found that the +threads have been caught by the pins; but the card now being laid +black side upwards, the former easily slip off the points. + +Threads at least a foot long, and perhaps vastly longer, may be +obtained by this method, and are extraordinarily fine. When I first +read Professor Nichols' statement (Electric Power, 1894) as to the +value of these fibres for galvanometer purposes, I was rather +sceptical on the ground that the threads would tend to get annealed by +being drawn gradually, instead of suddenly, from a place of intense +heat to regions of lower temperature. + +Now annealing threads by a Bunsen makes them rotten. The threads +being immersed in the hot flame gases could only cool at the same rate +as the gas, and it was not--and is not--clear to me that annealing +of the threads can be avoided. On the other hand, it may be possible +that a thread cooled slowly from the first does not suffer in the same +way as a cold thread would do when annealed in a Bunsen flame. + +Again the velocity of the gases is beyond doubt exceedingly high, so +that the annealing, even supposing it to be deleterious, might not be +carried very far. Threads drawn by this method and measured "dry," +i.e. by mounting them on a slide without the addition of any liquid, +turned out to have a diameter of about 1/20000 of an inch. + +I do not think I could manage to mount such fine threads without very +special trouble. All the threads lying on the board, however, were +found in reality to consist of three or four separate threads, and +there is no reason why several threads should not be mounted in +parallel, provided, of course, that they are equally stretched and +touching each other. Equality of tension in the mounting could be +secured by making one attachment good, then cementing the other +attachment to the other end of the threads, and "drawing" the two +attachments slightly apart at the moment the cement commences to set. +This method may turn out to be very valuable, for, so far as I can +see, the carrying power would be increased without an increase of +torsional stiffness of anything like so high an order as would be the +case were one thread only employed. On the other hand, the law of +torsion could hardly be quite so simple, at all events, to the second +order of approximations. + +Sec. 88. Properties of Threads. + +A large number of experiments on the numerical values of the elastic +constants of quartz threads have been made by Mr. Boys and his +students, and by the writer. As the methods employed were quite +distinct and the results wholly independent, and yet in good agreement +with each other, a rounded average may be accepted with considerable +confidence. + +TENACITY OF QUARTZ FIBRES (BOYS). + +Diameter of Thread. + +Tenacity in Tons' Weight per Square Inch of Section. + +Tenacity in Dynes per Square Centimetre. + +Inches + +Centimetres + +0.00069 + +0.00175 + +51.7 + +8 X 109 + +0.00019 + +0.00048 + +74.5 + +11.5 X 109 + +Rounded mean of Boys' and Threlfall's results: + +Young's Modulus at 20 deg. C, + +5.6 X 1011 C.G.S. + +Modulus of Simple Rigidity at 20 deg. C, + +2.65 X 1011 C.G.S. + +Modulus of Incompressibility, + +1.4 X 1011 C.G.S. + +Modulus of Torsion, + +3.7 X 1011 C.G.S. + +Approximate coefficient of linear expansion of quartz per degree +between 80 deg. C. and 30 deg. C. is 0.0000017 (Threlfall = loc. cit.). + +This must be regarded with some suspicion, as the data were not +concordant. There is no doubt, however, about the extreme +inexpansibility of quartz. + +Temperature coefficient of modulus of torsional rigidity per degree +centigrade, 22 deg. to 98 deg. C, 0.000133 + +Ditto, absolute simple rigidity, 0.000128 (Threlfall). + +Limit of allowable rate of twist in round numbers is, one-third turn +per centimetre, in a fibre 0.01 cm. diameter. + +The limiting rate is probably roughly inversely as the diameter. + +Attention must be called to the rapid increase in the torsional +rigidity of these threads as the temperature rises. A quartz spiral +spring-balance will be appreciably stronger in hot weather. + +Sec. 89. In the majority of instances in which quartz threads are +applied in the laboratory, it is desirable to keep the coefficient of +torsion as small as possible, and hence threads are used as fine as +possible. + +It is convenient to remember that a thread 0.0014 cm. or 0.0007 inch +in diameter breaks with a weight of about ten grammes, and may +conveniently be employed to carry, say, five grammes. With threads +three times finer the breaking strength per unit area increases, say, +50 per cent. In ordinary practice--galvanometric work for +instance--where it is desirable to use a thread as fine and short as +possible to sustain a weight up to, say, half a gramme, it will be +found that fibres five centimetres long or over give no trouble +through defect of elastic properties. A factor of safety of two is +a fair allowance when loading threads. + +No difficulty will be experienced in mounting threads having a +diameter of 0.0002 inch or over. With finer threads it is necessary +to employ very dark backgrounds (Mr. Boys uses the darkness of a +slightly opened drawer), or the threads cannot be sufficiently well +seen. + +In the case of instruments in which threads remain highly twisted for +long periods of time, the above rule as to the safe limit of twist +does not allow of a sufficient margin; it is only applicable to +galvanometric and similar purposes. + +The cause of the increase in tenacity as the diameter diminishes is at +present unknown. It is due neither to an effect of annealing +(annealed threads are rotten), nor is it a skin effect, nor is it due +to the cooling of the thread under higher capillary pressure. It is, +however, possible that it may be associated with some kind of +permanent set taken by the fibres during the stage of passage from the +liquid to the solid state. + +Sec. 90. On the Attachment of Quartz Fibres. + +For many purposes it is sufficient to cement the fibres in position by +means of ordinary yellow shellac, but where very great accuracy is +aimed at, the shellac (being itself imperfectly elastic and exposed to +shearing stress) imposes its imperfections on the whole system. This +source of error can be got over by soldering the threads in position. +Attempts were made by the writer in this direction, with fair success, +in 1889, but as Mr. Boys has carried the art to a high degree of +perfection, I will suppress the description of my own method and +describe his in preference. It has, of course, been frequently +repeated in my laboratory. + +In many cases, however, if not in all, it may be replaced by Margot +soldering, as already described, a note on the application of which to +this purpose will follow. + +A thread of the proper diameter having been selected, it is cut to the +right length. With fine threads this is not always a perfectly easy +matter. The best way is for the operator to station himself facing a +good light, not sunlight, which is too tiring to the eye, but bright +diffused light. The thread will be furnished with bits of paper stuck +on with paraffin at both ends, as already described. + +A rough sketch of the apparatus--or, at all events, two lines showing +the exact length which the free part of the thread must have--are +marked on a smooth board, and this is supported with its plane +vertical. The thread is held against the board, and the upper piece +of paper is stuck lightly to the board with a trace of soft wax, so +that the lower edge of the paper is at any desired height above the +upper mark. This distance is measured, and forms the length of thread +allowed to overlap the support. A second bit of paper is attached +below the lower mark, a margin for the attachment of the lower end +being measured and left as before. The thread will be most easily +seen if the board is painted a dead black. + +If it is desired to attach the thread to its supports merely by +shellac, this is practically all that needs to be done. The supports +should resemble large pins. The upper support will be a brass wire in +most cases, and will require to be filed away as shown in the sketch +(Fig. 71). It is then coated with shellac by heating and rubbing +upon the shellac. As previously noted, the shellac must not be +overheated. + +The thread is cut off below the lower slip of paper, and the upper +support being conveniently laid in a horizontal position on another +dead-black surface, the thread is carried to it and laid as designed +against the shellac, which is now cold. When the thread is in place, +a soldering iron is put against the brass wire, and the shellac +gradually melted till it closes over the thread. + +Fig. 71. + +The iron is then withdrawn and the thread pulled away from the point +for one-twentieth of an inch or less. This ensures that the thread +makes proper contact with the cement, and also that it is free from +kinks; of course, it must leave the cement in the proper direction. A +similar process is next carried out with respect to the lower +attachment, and the ends of the thread are neatly trimmed off. + +Both ends of the thread being secured, the next step is to transfer +the upper support to a clip stand, the suspended parts being held by +hand, so that the weight comes on the thread very gradually. In this +way it will be easily seen whether the thread is bent where it enters +the shellac, and should this be the case, a hot iron must be brought +up to the shellac and the error rectified. + +When both the support and the suspended parts are brought nearly to +the required bearing, the hot iron is held for a moment close up to +each attachment, the hand being held close below but not touching the +suspended parts, and both attachments are allowed to straighten +themselves out naturally. + +These details may appear tiresome, and so they are when written out at +length, but the time occupied in carrying them out is very short, and +quartz threads break easily, unless the pull upon them is accurately +in the direction of their length at all points. + +In the event of its being decided to attach the thread by soldering, +the process is rather more expensive in time, but not otherwise more +troublesome. + +Fig. 72. Fig. 73. + +The thread being cut as before to the proper length, little bits of +aluminium foil are smeared all over with melted shellac and suspended +from the thread replacing the paper slips before described. It is +important that no paraffin should be allowed to touch the thread +anywhere near a point intended to be soldered. The thread is hung up +from a clip stand by one of the bits of foil, and the lower end is +washed by dipping it into strong nitric acid for a moment and thence +into water. The object of smearing the foils all over with shellac is +to prevent them being acted upon by the acid. The threads are not +very easily washed acid free, but the process may be assisted by means +of a fine camel's-hair pencil. + +Some silvering solution made as described (Sec. 65) is put into a test +tube; the thread, after rinsing with distilled water, is lowered into +the solution so far as is required, and is allowed to receive a +coating of silver. It has been observed that the coating of silver +must not be too thick--not sufficiently thick to be opaque. A watch +may be kept on the process by immersing a minute strip of mica +alongside the thread. + +The silvered thread is rinsed with distilled water and allowed to dry. + +Meanwhile the other end of the thread may be silvered. When both ends +are silvered the process of coppering by electro deposit is commenced. +A test tube is partially filled with a ten per cent solution of +sulphate of copper, and several copper wires are dipped into it to +form an anode. The thread is lowered carefully into the solution so +as not to introduce air bubbles, and the silvered part is allowed to +project far enough above the surface of the solution to come in +contact with a fine copper wire. The circuit is closed through a +Leclanche cell and a resistance box. + +It is as well to begin with a fair resistance, say 100 ohms out in the +box, and the progress of the deposit is watched by means of a +low-power microscope set up in front of the thread. If the copper +appears to come down in a granular form, the resistance is too small +and must be increased; if no headway appears to be made, the +resistance must be diminished. + +As soon as a fair coat of copper has come down, i.e. when the +diameter of the thread is about doubled, the process is interrupted. +The thread is withdrawn, washed, dipped in a solution of chloride of +zinc, and carefully tinned by dragging it over a small clean drop of +solder on a soldering bit. + +During this part of the process the shellac is apt to get melted if +the iron is held too close, so that it is advisable to begin by making +the thread somewhat over long. The end of the thread must only be +trimmed off at the conclusion of the operation, i.e. after the thread +is soldered up. The thread is attached to the previously tinned +supports much in the same way as has been described under the head of +shellac attachments. It does not very much matter whether both ends +are coppered before one is soldered up or not. At the conclusion of +the whole process the superfluous copper and silver are dissolved off +by a little hot strong nitric acid applied on a glass hair pencil. +This is best done by holding the thread horizontally with the +assistance of clip stands. + +If the thread is too delicate to bear brushing, the nitric acid may be +applied by pouring out a big drop into a bit of platinum foil and +holding this below the thread so as to touch it lightly. The +dissolving of the copper and silver is, of course, followed by copious +washing with hot water. This process is more laborious than might be +imagined, but it may be shortened by heating the platinum foil +supporting the water (Fig. 74). + +Fig. 74 + +The washing part of the process is, in the opinion of the writer, the +most difficult part of the whole business, and it requires to be very +thorough, or the thread will end by drawing out of the solder. In +many cases it is better to try to do without any application of nitric +acid at all, but, of course, this involves silvering and coppering to +exact distances from the ends of the thread--at all events, in +apparatus where the effective length of the thread is narrowly +prescribed. + +It is important not to leave the active parts of the thread +appreciably silvered, for the sake of avoiding zero changes due to the +imperfect elasticity of the silver. In this soldering process +ordinary tinman's solder may be employed; it must be applied very +free from dust or oxide. + +Sec. 91. Other Modes of soldering Quartz. + +Thick rods of quartz may be treated for attachment by solder in the +same way as glass was treated by Professor Kundt to get a foundation +for his electrolytically deposited prisms. [Footnote: See Appendix at +end of book.] + +The application of a drop of a strong solution of platinum +tetrachloride to the rod will, on drying, give rise to a film of the +dry salt, and this may be reduced in the luminous gas flame. During +the process, however, the quartz is apt to get rotten, especially if +the temperature has been anything approaching a full red heat. The +resulting platinum deposit adheres very strongly to the quartz, and +may be soldered to as before. This method has been employed by the +writer with success since 1887, and may even be extended to thick +threads. + +It was also found that fusible metal either stuck to or contracted +upon clean quartz so as to make a firm joint. In the light of M. +Margot's researches (already described), it occurred to me that +perhaps my experience was only a special case of the phenomena of +adhesion investigated with so much success by M. Margot. I therefore +tried whether the alloy of tin and zinc used for soldering aluminium +would stick to quartz, and instantly found that this was indeed the +case. + +Adhesion between the alloy and perfectly clean quartz takes place +almost without rubbing. A rod of quartz thus "tinned" can be soldered +up to anything to which solder will stick, at once. On applying the +method to thick quartz threads, success was instantaneous (the threads +were some preserved for ordinary galvanometer suspensions); but when +the method was applied to very fine threads, great difficulty in +tinning the threads was experienced. The operation is best performed +by having the alloy on the end of an aluminium soldering bit, and +taking care that it is perfectly free from oxide before the thread is +drawn across it. There was no difficulty in soldering a thread +"tinned" in this manner to a copper wire with tinman's solder, and +the joint appeared perfect, the thread breaking finally at about an +inch away from the joint. + +I allow Mr. Boys' method to stand as I have written it, simply because +I have not had time as yet to make thorough tests of the durability of +"Margot" joints on the finest threads; but I have practically no +doubt as to its perfect applicability, provided always that the solder +can be got clean enough when melted on the bit. Very fine threads +will require to be stretched before tinning, in order to enable them +to break through the capillary barrier of the surface of the melted +solder. + +Sec. 92. Soldering. + +It is almost unfair to the arts of the glass-blower or optician to +describe them side by side with the humble trade of soldering. +Nevertheless, no accomplishment of a mechanical kind is so serviceable +to the physicist as handiness with the soldering bit; and, as a rule, +there is no other exercise in which the average student shows such +lamentable incapacity. The following remarks on the subject are +therefore addressed to persons presumably quite ignorant of the way in +which soldering is carried out, and do not profess to be more than of +the most elementary character. + +For laboratory purposes three kinds of solder are in general +sufficient. One is the ordinary tinman's solder composed of lead and +tin. The second is "spelter," or soft fusible brass, and the third is +an alloy of silver and brass called silver solder. + +Tinman's solder is used for most purposes where high temperatures are +not required, or where the apparatus is intended to be temporary. The +"spelter," which is really only finely granulated fusible brass, is +used for brazing iron joints. The silver solder is convenient for +most purposes where permanency is required, and is especially suited +to the joining of small objects. + +Sec. 93. Soft tinman's solder is made by melting together two parts of +grain tin and one of soft lead--the exact proportions are not of +consequence--but, on the other hand, the purer the constituents the +better the solder. Within certain limits, the greater the proportion +of tin the cleaner and more fusible is the solder. It is usually +worth while to prepare the solder in the laboratory, for in this way a +uniform and dependable product is assured. Good soft lead is melted +in an iron ladle and skimmed; the temperature is allowed to rise very +little above the melting-point. The tin is then added little by +little, the alloy stirred vigorously and skimmed, and sticks of solder +conveniently cast by sweeping the ladle over a clean iron plate, so as +to pour out a thin stream of solder. If the solder be properly made +it will have a mat and bright mottled surface, and will "crackle" when +held up to the ear and bent. + +Perhaps the chief precaution necessary in making solder is to exclude +zinc. The presence of a very small percentage of this metal entirely +spoils the solder for tinman's work by preventing its "running" or +flowing smoothly under the soldering bit. + +Fig. 75. + +Fig. 76. + +Fig. 77. + +Sec. 94. Preparing a Soldering Bit. + +The wedge-shaped edge of one of the forms of bit shown in the sketch +is filed to shape and the bit heated in a fire or on a gas heater. A +bit of rough sandstone, or even a clean soft brick, or a bit of tin +plate having some sand sprinkled over it, is placed in a convenient +position and sprinkled with resin. + +As soon as the bit is hot enough to melt solder it is withdrawn and a +few drops of solder melted on to the brick or its equivalent. The +iron or bit is then rubbed to and fro over the solder and resin till +the former adheres to and tins the copper head. It will be found +advisable to tin every side of the point of the bit and to carry the +tinning back at least half an inch from the edge. + +If the solder obstinately refuses to adhere, the cause is to be sought +in the oxidation of the copper, or of the solder, or both--in either +case the result of too high a temperature or too prolonged heating. +The simple remedy is to get the iron hot, and then to dress it with an +old file, so as to expose a bright surface, which is instantly passed +over the resin as a means of preserving it from oxidation. If the +process above described be now carried out, it will be found that the +difficulty disappears. + +Before using the iron, wipe off any soot or coke or burned resin by +means of an old rag. An iron tinned in this way is much to be +preferred to one tinned by means of chloride of zinc. + +A shorter and more usual method is carried out as follows: The +solution of chloride of zinc is prepared by adding bits of zinc to +some commercial hydrochloric acid diluted with a little (say 25 per +cent) of water. The acid may conveniently be placed in a small glazed +white jar (a jam pot does excellently), and this should only be filled +to about one-quarter of its capacity. An excess of zinc may be added. + +It may be fancy, but I prefer a soldering solution made in this way to +a solution of chloride of zinc bought as a chemical product. The jar +is generally mounted on a heavy leaden base, so as to avoid any danger +of its getting knocked over, for nothing is so nasty or bad for tools +as a bench on which this noxious liquid has been upset (Fig. 78). + +Fig. 78. + +To tin a soldering bit, a little of the fluid is dipped out of the jar +on to a bit of tin plate bent up at the edges--a few drops is +sufficient--and the iron is heated and rubbed about in the liquid +with a drop of solder. If the iron is anything like clean it will tin +at once and exhibit a very bright surface, but quite dirty copper may +be tinned by dipping it for a moment in the liquid in the pot and then +working it about over the solder. An iron so tinned remains covered +with chloride of zinc, and this must be carefully wiped off if it is +intended to use the iron with a resin or tallow flux in lead +soldering. + +One disadvantage of this process is that the copper bit soon gets +eaten into holes and requires to be dressed up afresh. On the other +hand, an iron so tinned always presents a nice clean solder surface +until the next time it is heated, when it generally becomes very dirty +and requires to be carefully wiped before using. + +In my experience also an iron so tinned is more easily spoiled as to +the state of its surface, "detinned," in fact, by overheating than +when the tinning is carried out by resin and friction. When this +happens, the shortest way out of the difficulty is the application of +the old file so as to obtain a perfectly fresh surface. No one who +knows his business ever uses an iron that is not perfectly clean and +well tinned. + +The iron may be cleaned from time to time by heating it red hot and +quenching it in water to get rid of the oxide, which scales off in the +process. + +Sec. 95. Soft Soldering. + +In the laboratory the chief application of the process is to copper +soldering during the construction of electrical apparatus and to zinc +soldering for general purposes. + +In ninety-nine cases out of every hundred where difficulties occur +their origin is to be traced to dirt. There seems to be some +inexplicable kink in the human mind which renders it callous to +repeated proofs of the necessity for cleaning surfaces which it is +intended to solder. The slightest trace of albuminous or gelatinous +matter or shellac will prevent solder adhering to most metals and the +same remark applies in a measure to the presence of oxides, although +these may be removed by chloride of zinc or prevented from forming by +resin or tallow. A touch with an ordinarily dirty hand--I refer to a +solderer's hand--will often soil work sufficiently to make the +adherence of solder difficult. + +The fluxes most generally employed are tallow for lead, resin or +Venice turpentine for copper, chloride of zinc for anything except +lead, which never requires it. The latter flux has the property (also +possessed by borax at a red heat) of dissolving any traces of oxide +which may be formed, as well as acting as a protecting layer to the +metal. + +We may now turn to the consideration of a simple case of soldering, +say the joining of two copper wires. The wires are first cleaned +either by dipping in a bath of sulphuric and nitric acids--a thing no +laboratory should be without--or by any suitable mechanical means. +The cleaned wires are then twisted together--there is a regulation +way of doing this, but it presents no advantage in laboratory +practice--and the joint is sprinkled over with resin, or painted +with a solution of resin in alcohol. + +The iron, being heated and floated with solder, is held against the +joint, the latter being supported on a brick, and the solder is +allowed to "sweat" into the joint. Enough solder must be present to +penetrate right through the joint. Nothing is gained by rubbing +violently with the iron. If the copper is clean it will tin, and if +it is dirty it won't, and there the matter ends. + +Beginners generally use too small or too cold a bit, and produce a +ragged, dirty joint in consequence. If the saving of time be an +object, the joint may be twisted together on ordinarily dirty oxidised +wires and heated to, say, 200 deg. C. It is then painted with chloride of +zinc and soldered with the bit. + +There is a difference of opinion as to the relative merits of chloride +of zinc and of resin as a flux in soldering copper. Thus the standing +German practice is, or was, to employ the former flux in every case +for soldering electric light wires, while in England the custom used +to be to specify that soldering should be done by resin, and this +custom may still prevail; it lingers in Australia at all events. + +However, it is agreed on all hands that when chloride of zinc is used +it must be carefully washed off. I have known of an electrical +engineer insisting on his workmen "licking" joints with their tongues +to ensure the total removal of chloride of zinc; it has a horrible +taste; and I have occasionally pursued the same plan myself when the +soldering of fine wires was in question. + +In any case, it is very certain that chloride of zinc left in a joint +will ruin it sooner or later by loosening the contact between copper +and solder. + +Very often it is requisite to solder together two extensive flat +surfaces--for instance, in "chucking" certain kinds of brass work. +The surfaces to be soldered must be carefully tinned, most +conveniently by the help of the blow-pipe and chloride of zinc. After +tinning, the surfaces are laid together and heated so as to "sweat" +them together; the phrase, though inelegant, is expressive. + +96. Soldering Tin Plate. + +If the plate be new and clean, a little resin or its solution in +alcohol is all that is necessary as a flux. If the tin plate is rusty +the rust must be removed and the clean iron, or rather mild steel, +surface exposed. The use of chloride of zinc is practically essential +in this case. Tin plate is often spotted with rust long before it +becomes rusty as a whole, when, of course, it may be regarded as worn +out, and such rust spots are most conveniently removed by means of the +plumber's shave-hook. The shave-hook is merely a peculiarly shaped +hard steel scraping knife on a handle (Fig. 79). + +Fig. 79 + +With tin plate the soldering of long joints is often necessary. The +plate must be temporarily held in position either by binding with iron +wire, fastening by clamps, or holding by an assistant. The flux is +applied and the iron run slowly along the joint. Enough solder is +used to completely float the tip of the iron. By arranging the joint +so that it slopes downward slightly, and commencing at the upper end, +the solder may be caused to flow after the iron, and will leave a +joint with the minimum permissible amount of solder in it. By +regulating the slope, heat of iron, etc, any desired quantity of +solder may be run into the joint. + +Sec. 97. Soldering Zinc. + +Zinc alloys with soft solder very easily, and by so doing entirely +spoils it, making, it "crumbly," dirty, and preventing it running. +Consequently, in soldering up zinc great care must be taken to prevent +the solder becoming appreciably contaminated by the zinc. To this end +the zinc surfaces are cleaned by means of a little hydrochloric acid, +which is painted on instead of chloride of zinc. Plenty of solder is +melted on to the work, and is drawn along over the joint by a single +slow motion of the soldering bit. The iron must be just hot enough to +make the solder flow freely, and it must never be rubbed violently on +the zinc or allowed to linger in one spot; the result of the latter +action will be to melt a hole through the zinc, owing to the tendency +of this metal to form an easily fusible alloy with the solder. + +The art of soldering zinc is a very useful one in the laboratory. The +majority of physicists appear to overlook the advantages of zinc +considered as a material for apparatus construction. It is light, +fairly strong, cheap, easily fusible, and yet hard and elastic when +cold. It may be worked as easily as lead at a temperature of, say, +150 deg. to 200 deg. C, and slightly below the melting-point (423 deg. C.) it is +brittle and may & powdered. The property of softening at a moderate +temperature is invaluable as a means of flattening zinc plate or +shaping it in any way. During the work it may be held by means of an +old cloth. Zinc sheet which has been heated between iron plates and +flattened by pressure retains its flatness very fairly well after +cooling. + +Sec. 98. Soldering other Metals. + +Iron. + +The iron must be filed clean and then brushed with chloride of zinc +solution. Some people add a little sat ammoniac to the chloride of +zinc, but the improvement thus made is practically inappreciable. If +the iron is clean it tins quite easily, and the process of soldering +it is perfectly easy and requires no special comment. + +Brass. + +The same method as described for iron succeeds perfectly. The brass, +if not exceedingly dirty, may be cleaned by heating to the temperature +at which solder melts (below 200 deg. C.), and painting it over with +chloride of zinc, or dipping it in the liquor. If now the brass be +heated again in the blow-pipe flame, it will be found to tin perfectly +well when rubbed over with solder. + +German Silver, Platinoid, Silver, and Platinum are treated like iron. +With regard to silver and platinum the same precautions as recommended +in the case of zinc must be observed, for both these metals form +fusible alloys with solder. + +Gold when pure requires no flux. Standard gold, which contains copper, +solders better with a little chloride of zinc. + +Lead must be pared absolutely clean and then soldered quickly with a +hot iron, using tallow as a flux. Since solder if over hot will +adhere to lead almost anywhere, plumbers are in the habit of specially +soiling those parts to which it is not intended that solder shall +adhere. The "soiling" paint consists of very thin glue, called size, +mixed with lampblack; on an emergency a raw potato may be cut in half, +and the work to be soiled may be rubbed over with the cut surface of +the potato. + +Hard Carbon or gas coke may be soldered after coating with copper by +an electrolytic process, as will be described. + +Sec. 99. Brazing. + +Soldering at a red heat by means of spelter is called brazing. +Spelter is soft brass, and is generally made from zinc one part, +copper one part; an alloy easily granulated at a red heat; it is +purchased in the granular form. + +The art of brazing is applied to metals which will withstand a red +heat, and the joints so soldered have the strength of brass. + +The pieces to be jointed by this method must be carefully cleaned and +held in their proper relative positions by means of iron wire. It is +generally necessary to soften iron wire as purchased by heating it red +hot and allowing it to cool in the air; if this is not done the wire +is usually too hard to be employed satisfactorily for binding. + +Very thin wire--i.e. above No. 20 on the Birmingham wire gauge--does +not do, for it gets burned through, and perhaps allows the work +to fall apart at a critical moment. + +The work being securely fastened, the next step is to cover the +cleaned parts with flux in order to prevent oxidation. For this +purpose "glass borax" is employed. "Glass" borax is simply ordinary +borax which has been fused for the purpose of getting rid of water of +crystallisation. The glass borax is reduced to powder in an iron +mortar, for it is very hard, and is then made up into a cream with a +little water. This cream is painted on to the parts of the work which +are destined to receive the solder. + +The next step is to prepare the spelter, and this is easily done by +mixing it with the cream, taking care to stir thoroughly with a +flattened iron wire till each particle of spelter is perfectly covered +with the borax. The mixture should not be too wet to behave as a +granular mass, and may then be lifted on to the work by means of the +iron spatula. + +Care must be taken to place the spelter on those parts only which are +intended to receive it, and when this is done, the joint may be +lightly powdered over with the dry borax, and will then be ready for +heating. + +If the object is of considerable size it is most conveniently heated +on the forge; if small the blowpipe is more convenient. In the +latter case, place the work on a firebrick, and arrange two other +bricks on edge about it, so that it lies more or less in a corner. A +few bits of coke may also be placed on and about the work to increase +the temperature by their combustion, and to concentrate the flame and +prevent radiation. The temperature is gradually raised to a bright +red heat, when the spelter will be observed to fuse or "run," as it is +technically said to do. + +If the cleaning and distribution of flux has been successful, the +spelter will "run" along the joint very freely, and the work should be +tapped gently to make sure that the spelter has really run into the +joint. The heating may be interrupted when the spelter is observed to +have melted into a continuous mass. As soon as the work has fallen +below a red heat it may be plunged into water, a process which has the +effect of cracking off the glass-like layer of borax. + +There is, however, some risk of causing the work to buckle by this +violent treatment, which must of course be modified so as to suit the +circumstances of the case. If the joint is in such a position that +the borax cannot be filed off, a very convenient instrument for its +removal by scraping is the watchmaker's graver, a square rod of hard +steel ground to a bevelled point (Fig. 80). + +Fig. 80. + +Several precautions require to be mentioned. In the first place, +spelter is merely rather soft brass, and consequently it often cannot +be fused without endangering the rest of the work. A good protection +is a layer of fireclay laid upon the more delicate parts, such for +instance as any screwed part. + +Gun-metal and tap-metal do not lend themselves to brazing so readily +as iron or yellow brass, and are usually more conveniently treated by +means of silver solder. + +Spelter tends to run very freely when it melts, and if the brass +surface in the neighbourhood of the joint is at all clean, may run +where it is not wanted. Of course some control may be exercised by +"soiling" with fireclay or using an oxidising flame; but the erratic +behaviour of spelter in this respect is the greatest drawback to its +use in apparatus construction. The secret of success in brazing lies +in properly cleaning up the work to begin with, and in disposing the +borax so as to prevent subsequent oxidation. + +Sec. 100. Silver Soldering. + +This process resembles that last described, but instead of spelter an +alloy of silver, copper, and zinc is employed. The solder, as +prepared by jewellers to meet special cases, varies a good deal in +composition, but for the laboratory the usual proportions are: + +For soft silver solder + +Fine silver 2 parts +Brass wire 1 part + +For hard silver solder + +Sterling silver 3 parts +Brass wire 1 part + +The latter is, perhaps, generally the more convenient. + +Silver solders may, of course, be purchased at watchmakers' supply +shops, and as thus obtained, are generally in thin sheet. This is +snipped fine with a pair of shears preparatory to use. + +As odds and ends of silver (from old anodes and silver residues) +generally accumulate in the laboratory, it is often more convenient to +make the solder one's self. In this case it must be remembered in +making hard solder by the second receipt that standard silver contains +about one-twelfth of its weight of copper--exactly 18 parts copper to +220 silver. + +The silver is first melted in a plumbago crucible in a small furnace +together with a little borax; if any copper is required this is then +added, and finally the brass is introduced. When fusion is complete, +the contents of the crucible are poured into any suitable mould. + +The quickest and most convenient way of preparing the alloy for use is +to convert it into filings with the assistance of a coarse file, or by +milling it, if a milling machine is available. + +Equal volumes of filings and powdered glass borax are made into a thin +paste with water, and applied in an exactly similar manner to that +described under the head of "brazing." In fact all the processes +there described may be applied equally to the case under discussion, +the substitution of silver for spelter being the only variation. + +The silver solder is more manageable than spelter, and does not tend +to run wild over the work: a property which makes it much more +convenient both for delicate joints and in cases where it is desired +to restrict the solder to a single point or line. Small objects are +almost invariably soldered with silver solder, and are held by forceps +or on charcoal in the pointed flame of an ordinary blow-pipe. + +Sec. 101. On the Construction of Electrical Apparatus: Insulators. + +It is not intended to deal in any way with the design of special +examples of electrical apparatus, but merely to describe a rather +miscellaneous set of materials and processes constantly required in +its construction. + +It is not known whether there is such a thing as a perfect insulator, +even if we presuppose ideal circumstances. Materials as they exist +must be regarded merely as of high specific resistance, that is if we +allow ourselves to use such a term in connection with substances, +conduction through which is neither independent of electromotive force +per unit length, nor of previous history. + +Even the best of these substances generally get coated with a layer of +moisture when exposed to the air, and this as a rule conducts fairly +well. Very pure crystalline sulphur and fused quartz suffer from this +defect less than any other substances with which the writer is +acquainted, but even with them the surface conductivity soon grows to +such an extent as totally to mask the internal conduction. + +It is proposed to give a brief account of the properties of some +insulating substances and their application in electrical +construction, and at the same time to indicate the appliances and +methods requisite for working them. + +With regard to the specific resistances which will be quoted, the +numbers must not be taken to mean too much, partly for the reason +already given. It is also in general doubtful whether sufficient care +has been taken to distinguish the body from the surface conductivity, +and consequently numerical estimates are to be regarded with +suspicion. The question of "sampling" also arises, for it must be +remembered that a change in composition amounting to, say, 1/10000 per +cent may be accompanied by a million-fold change in specific +resistance. + +Sec. 102. Sulphur. + +This element exists in several allotropic forms, which have very +different electric properties. After melting at about 125 deg. C, and +annealing at 110 deg. for several hours, the soluble crystalline +modification is formed. After keeping for some days--especially if +exposed to light--the crystals lose their optical properties, but +remain of the same melting-point, and are perfectly soluble in carbon +bisulphide. The change is accompanied by a change in colour, or +rather in brightness, as the transparency changes. + +The "specific resistance" of sulphur in this condition is above 1028 +C.G.S.E.M. units, or 1013 megohms per cubic centimetre for an electric +intensity of say 12,000 volts per centimetre. This is at ordinary +temperatures. At 75 deg. C. the specific resistance falls to about 1025 +under similar conditions as to voltage. + +In all cases the conductivity appears to increase with the electric +intensity, or at all events with an increase in voltage, the thickness +of the layer of sulphur remaining the same. + +The specific inductive capacity is 3.162 at ordinary temperatures, and +increases very slightly with rise of temperature. [Footnote: March +1897.--It is now the opinion of the writer that though the specific +inductive capacity of a given sample of a solid element is perfectly +definite, yet it is very difficult to obtain two samples having +exactly the same value for this constant, even in the case of a +material so well defined as sulphur.] + +The total residual charge, after ten minutes' charging with an +intensity of 12,000 volts per centimetre, is not more than 4 parts in +10,000 of the original charge. In making this measurement the +discharge occupied a fraction of a second. The electric strength for +a homogeneous plate of crystalline sulphur is not less than 33,000 +volts per centimetre, and probably a good deal more. If the sulphur +is contaminated with up to 3 per cent of the amorphous variety, as is +the case if it is cooled fairly quickly from a temperature of 170 deg. C. +or over, the specific resistance falls to from 10^25 to 10^26 at +ordinary temperatures; and the specific inductive capacity increases +up to 3.75, according to the amount of insoluble sulphur present. + +The residual charge under circumstances similar to those described +above, but with an intensity of about 4000 volts per centimetre is, +say, 2 per cent of the initial charge. So far as the writer is aware +sulphur is the only solid non-conductor which can be easily obtained +in a condition of approximate purity and in samples sufficiently +exactly comparable with one another; it is the only one, therefore, +that repays any detail of description. + +Very pure sulphur can be bought by the ton if necessary from the +United Alkali Company of Newcastle-on-Tyne. It is recovered from +sulphur waste by the Chance process, which consists in converting the +sulphur into hydrogen sulphide, and burning the latter with +insufficient air for complete combustion. The sulphur is thrown out +of combination, and forms a crystalline mass on the walls and floor of +the chamber. + +The sulphur which comes into the market consists of this mass broken +up into convenient fragments. In order to purify it sufficiently for +use as an insulator, the sulphur may be melted at a temperature of +120 deg. to 140 deg. C, and filtered through a plug of glass wool in a zinc +funnel; as thus prepared it is an excellent insulator. To obtain the +results mentioned in the table it is, however, necessary to conduct a +further purification (chiefly from water) by distillation in a glass +retort. + +The sulphur thus obtained may be cast of any desired form in zinc +moulds, the castings and moulds being immediately removed to an +annealing oven at a temperature of from 100 deg. to 110 deg. C, where they +are left for several hours. If the sulphur is kept melted for some +time at 125 deg. C. the annealing is not so important. + +The castings may be removed from the mould by slightly heating the +latter, but many breakages result. Insulators made on this plan are +much less affected by the condensation of moisture from the air than +anything except fused quartz. They are, however, very weak +mechanically, and apt to crack by exposure to such changes of +temperature as go on from day to day. It is clear, however, that in +spite of this their magnificent electrical properties fit them for +many important uses. + +If the sulphur be cooled rapidly from 170 deg. C. or over, a mixture of +the crystalline and amorphous varieties of sulphur is obtained. This +mixture is very much stronger and tougher than the purely crystalline +substance, and may be worked with ordinary hardwood tools into fairly +permanent plates, rods, etc. Sheets of pure thick filter paper may +also be dipped into sulphur at 170 deg. C, at which temperature air and +moisture are mostly expelled, and such sheets show a very considerable +insulating power. The sulphur does not penetrate the paper, which +therefore merely forms a nucleus. + +Cakes of the crystalline or mixed varieties may be made by grinding up +some purified sulphur, moistening it with redistilled carbon +bisulphide, or toluene, or even benzene (C6H6), and pressing it in a +suitable mould under the hydraulic press. The plates thus formed are +porous, but are splendid insulators, especially if made from the +crystalline variety of sulphur, and they appear to keep their shape +very well, and do not crack with ordinary temperature changes. + +The metals which resist the action of sulphur best are gold and +aluminium; while platinum and zinc are practically unacted upon at +temperatures below a red heat--in the former case,--and below the +boiling-point of sulphur in the latter. + +A very convenient test of the purity of sulphur is the colour assumed +by it when suddenly cooled from the temperature at which it is +viscous. Quite pure sulphur remains of a pale lemon yellow under this +treatment, but the slightest trace of impurity, such as arises from +dust containing organic matter, stains the sulphur, and renders it +darker in colour. + +Sec. 103. Fused Quartz. + +This is on the whole the most reliable and most perfect insulator for +general purposes. No exact numerical data have been obtained, but the +resistivity must certainly be of the same order as that of pure +sulphur at its best. The influence of the moisture of the air also +reaches its minimum in the case of quartz, as was originally observed +by Boys. + +As yet, however, the material can only be obtained in the form of rods +or threads. For most purposes rods of about one-eighth of an inch in +diameter are the most convenient. These rods may be used as +insulating supports, and succeed perfectly even if they interpose less +than an inch of their length to electrical conduction. The sketch +(Figs. 81 and 81A) shows (to a scale of about one-quarter full size) +a complete outfit for elementary electrostatic experiments, such as +has been in use in the writer's laboratory for five years. With these +appliances all the fundamental experiments may be performed, and the +apparatus is always ready at a moment's notice. + +Fig. 81. + +Though quartz does not condense moisture or gas to form a conducting +layer of anything like the same conductivity as in the case of glass +or ebonite, still it is well to heat it if the best results are to be +obtained. For this purpose a small pointed blow-pipe flame may be +used, and the rods may be got red-hot without the slightest danger of +breaking them. They then remain perfectly good and satisfactory for +several hours at least, even when exposed to damp and dusty air. + +The rods are conveniently held in position by small brass ferrules, +into which they are fastened by a little plaster of Paris. Sealing-wax +must be avoided, on account of the inconvenience it causes when the +heating of the rods is being carried out. + +One useful application of fused quartz is to the insulation of +galvanometer coils (Fig. 82), another to the manufacture of highly +insulating keys (Fig. 83); while as an insulating suspension it has +all the virtues. If it is desired to render the threads conducting +they may be lightly silvered, and will be found to conduct well enough +for electrometer work before the silver coating is thick enough to +sensibly impair their elastic properties. + +Fig. 81A. + +Fig. 82 is a full-size working drawing of a particular form of +mounting for galvanometer coils. The objects sought to be attained +are: +(1) high insulation of the coils, + +(2) easy adjustment of the coils to the suspended system. + +The first object is attained as follows. The ebonite ring A is bored +with four radial holes, through which are slipped from the inside the +fused quartz bolt-headed pins B. The coil already soaked in hard +paraffin is placed concentrically in the ring A by means of a special +temporary centering stand. The space between the coil and the ring is +filled up with hard paraffin, and this holds the quartz pins in +position. The system of ebonite ring, coil, and pins is then fastened +into the gun-metal coil carrier, which is cut away entirely, except +near the edges, where it carries the pin brackets C. These brackets +can swivel about the lower fastening at E before the latter is +tightened up. + +The coil is now adjusted in the adjusting stand to be concentric with +the axis of symmetry of the coil carrier, and the supporting pins are +slipped into slot holes cut in the brackets, the brackets being +swivelled as much as necessary to allow of this. When the pins are +all inserted the brackets are screwed up by the screws at E. The pins +are then cemented firmly to the brackets by a little plaster of Paris. +The coil carrier can now be adjusted to the galvanometer frame by +means of screws at D, which pass through wide holes in the carrier and +bold the latter in position by their heads. In the sectional plan the +parts of the galvanometer frame are shown shaded. The front of the +frame at F F is of glass, and the back of the frame is also made of +glass, though this is not shown in the section. + +A represents an ebonite ring into which the wire coil is cemented by +means of paraffin. B B B B are quartz pins, with heads inside the +ebonite ring. C C C are slotted brackets adjustable to the pins and +capable of rotation by releasing the screws E E. D D are the screws +holding the coil carriage to the galvanometer framework. These screws +pass through large holes in the carriage so as to allow of some +adjustment. + +Fig. 82. + +Fig. 83. + +Sec. 104. Glass. + +When glass is properly chosen and perfectly dry it has insulating +properties possibly equal to those possessed by quartz or crystalline +sulphur. For many purposes, however, its usefulness is seriously +reduced by the persistence with which it exhibits the phenomena of +residual charge, and the difficulty that is experienced in keeping it +dry. + +The insulating power of white flint glass is much in excess of that of +soft soda glass, which is a poor insulator, and of ordinary green +bottle glass. The jars of Lord Kelvin's electrometers, which insulate +very well, are made of white flint glass manufactured in Glasgow, but +it is found that occasionally a particular jar has to be rejected on +account of its refusing to insulate, and this, if I understand aright, +even when it exhibits no visible defects. + +A large number of varieties of glass were tested by Dr. Hopkinson at +Messrs. Chance Bros. Works, in 1875 and 1876 (Phil. Trans, 1877), +and in 1887 (Proc. Roy. Soc. xli. 453), chiefly with a view to the +elucidation of the laws regulating the residual charge; and +incidentally some extraordinarily high insulations were noted among +the flint glasses. The glass which gave the smallest residual charge +was an "opal" glass; and flint glasses were found to insulate 105 +times as well as soda lime glasses. The plates of Wimshurst machines +are made of ordinary sheet window glass, but as the insulating +property of this material appears to vary, it is generally necessary +to clean, dry, and test a sheet before using it. With regard to hard +Bohemian glass, this is stated by Koeller (Wien Bericht) to insulate +ten times as well as the ordinary Thuringian soft soda glass. + +On the whole the most satisfactory laboratory practice is to employ +good white flint glass. The only point requiring attention is the +preparation of the glass by cleaning and drying. Of course all grease +or visible dirt must be removed as described in an earlier chapter (Sec. +13), but this is only a beginning. The glass after being treated as +described and got into such a state as to its surface that clean water +no longer tends to dry off unequally, must be subjected to a further +scrub with bibulous paper and a clear solution of oleate of soda. The +glass is then to be well rinsed with distilled water and allowed to +drain on a sheet of filter paper. + +A very common cause of failure lies in the contamination of the glass +with grease from the operator's fingers. Before setting out to clean +the glass the student will do well to wash his hands with soap and +water, then with dilute ammonia and finally with distilled water. + +In the case of an electrometer jar which has become conducting but is +not perceptibly dirty, rubbing with a little oleate of soda and a silk +ribbon, followed, of course, by copious washing, does very well. If +there is any tin-foil on the jar, great care must be taken not to +allow the glass surface to become contaminated by the shellac varnish +or gum used to stick the tin-foil in position. + +Finally, the glass should be dried by radiant heat and raised to a +temperature of 100 deg. C. at least, and kept at it for at least half an +hour. Before drying it is of course advisable to allow the water to +drain away as far as possible, and if the water is only the ordinary +distilled water of the laboratory, the glass is preferably wiped with +a clean bit of filter paper; any hairs which may be left upon the +glass will brush off easily when the glass is dry. + +In order to obtain satisfactory results the glass must be placed in +dry air before it has appreciably cooled. This is easily done in the +case of electrometer jars, and so long as the air remains perfectly +dry through the action of sulphuric acid or phosphorus pentoxide, the +jar will insulate. The slightest whiff of ordinarily damp air will, +however, enormously reduce the insulating power of the glass, so that +unvarnished glass surfaces must be kept for apparatus which is +practically air-tight. + +For outside or imperfectly protected uses the glass does better when +varnished. It is a fact, however, that varnished glass is rarely if +ever so good as unvarnished glass at its best. Too much care cannot +be taken over the preparation of the varnish; French polish, or +carelessly made shellac varnish, is likely to do more harm than good. + +The best orange shellac must be dissolved in good cold alcohol by +shaking the materials together in a bottle. The alcohol is made +sufficiently pure by starting with rectified spirit and digesting it +in a tin flask over quick-lime for several days, a reversed condenser +being attached. A large excess of lime must be employed, and this +leads to a considerable loss of alcohol, a misfortune which must be +put up with. + +After, say, thirty hours' digestion, the alcohol may be distilled off +and employed to act on the shellac. In making varnish, time and +trouble are saved by making a good deal at one operation--a +Winchester full is a reasonable quantity. The bottle may be filled +three-quarters full of the shellac flakes and then filled up with +alcohol; this gives a solution of a convenient strength. + +The solution, however, is by no means perfect, for the shellac +contains insoluble matter, and this must be got rid off.`' One way of +doing this is to filter the solution through the thick filtering paper +made by Schleicher and Schuell for the purpose, but the filtering is a +slow process, and hence requires to be conducted by a filter paper +held in a clip (not a funnel) under a bell jar to avoid evaporation. + +Another and generally more convenient way in the laboratory is to +allow the muddy varnish to settle--a process requiring at least a +month--and to decant the clear solution off into another bottle, +where it is kept for use. The muddy residue works up with the next +lot of shellac and alcohol, which may be added at once for future use. + +The glass to be varnished is warmed to a temperature of, say, 50 deg. C, +and the varnish put on with a lacquering brush; a thin uniform coat is +required. The glass is left to dry long enough for the shellac to get +nearly hard and to allow most of the alcohol to evaporate. It is then +heated before a fire, or even over a Bunsen, till the shellac softens +and begins to yield its fragrant characteristic smell. + +If the coating is too heavy, or if the heating is commenced before the +shellac is sufficiently dry, the latter will draw up into "tears," +which are unsightly and difficult to dry properly. On no account must +the shellac be allowed to get overheated. If the varnish is not quite +hard when cold it may be assumed to be doing more harm than good. + +In varnishing glass tubes for insulating purposes it must be +remembered that the inside of the tube is seldom closed perfectly as +against the external air, and consequently it also requires to be +varnished. This is best done by pouring in a little varnish +considerably more dilute than that described, and allowing it to drain +away as far as possible, after seeing that it has flooded every part +of the tube. + +During this part of the process the upper end of the tube must be +closed, or evaporation will go on so fast that moisture will be +deposited from the air upon the varnished surface. Afterwards the +tube may be gently warmed and a current of air allowed to pass, so as +to prevent alcohol distilling from one part of the tube to another. +The tube is finally heated to the softening point of shellac, and if +possible closed as far as is practicable at once. + +Sec. 105. Ebonite or Hard Rubber. + +This exceedingly useful substance can be bought of a perfectly useless +quality. Much of the ebonite formerly used to cover induction coils +for instance, deteriorates so rapidly when exposed to the air that it +requires to have its surface renewed every few weeks. + +The very best quality of ebonite obtainable should be solely employed +in constructing electric works. It is possible to purchase good +ebonite from the Silvertown Rubber Company (and probably from other +firms), but the price is necessarily high, about four shillings per +pound or over. + +At ordinary temperatures ebonite is hard and brittle and breaks with a +well-marked conchoidal fracture. At the temperature of boiling water +the ebonite becomes somewhat softened, so that it is readily bent into +any desired shape; on cooling it resumes its original hardness. + +This property of softening at the temperature of boiling water is a +very valuable one. The ebonite to be bent or flattened is merely +boiled for half an hour or so in water, taken out, brought to the +required shape as quickly as possible, and left to cool clamped in +position. + +The sheet ebonite as it comes from the makers is generally far from +flat. It is often necessary to flatten a sheet of ebonite, and of +course this is the more easily accomplished the smaller the sheet. +Consequently a bit of ebonite of about the required size is first cut +from the stock sheet by a hack-saw such as is generally used for +metals. This piece is then boiled and pressed between two planed iron +plates previously warmed to near 100 deg. C. + +With pieces of ebonite such as are used for the tops of resistance +boxes, measuring, say, 20 X 8 X 11 inches, very little trouble is +experienced. The sheets when cold are found to retain the flatness +which has been forced upon them perfectly well. It is otherwise with +large thin sheets such as are used for Holtz machines. I have +succeeded fairly, but only fairly, by pressing them in a "gluing +press," consisting of heavy planed iron slabs previously heated to +100 deg. C. + +I do not know exactly how best to flatten very thin and large sheets. +It is easy to make large tubes out of sheet ebonite by taking +advantage of the softening which ebonite undergoes in boiling water. +A wooden mandrel is prepared of the proper size and shape. The +ebonite is softened and bent round it; this may require two or three +operations, for the ebonite gets stiff very quickly after it is taken +out of the water. Finally the tube is bound round the mandrel with +sufficient force to bring it to the proper shape and boiled in water, +mandrel and all. The bath and its contents are allowed to cool +together, so that the ebonite cools uniformly. + +Tubes made in this way are of course subject to the drawback of having +an unwelded seam, but they do well enough to wind wire upon if very +great accuracy of form is not required. If very accurate spools are +needed the mandrel is better made of iron or slate and the spool is +turned up afterwards. The seam may be strapped inside or at the ends +by bits of ebonite acting as bridges, and the seam itself may be +caulked with melted paraffin or anthracene. + +Working Ebonite. + +Ebonite is best worked as if it were brass, with ordinary +brass-turning or planing tools. These tools should be as hard as +possible, for the edges are apt to suffer severely, and blunt tools +leave a very undesirable woolly surface on the ebonite. In turning or +shaping ebonite sheets it is as well to begin by taking the skin off +one side first, and then reversing the sheet, finishing the second +side, and then returning to the first. This is on account of the fact +that ebonite sometimes springs a little out of shape when the skin is +removed. + +Turned work in ebonite, if well done, requires no sand-papering, but +may be sufficiently polished by a handful of its own shavings and a +little vaseline. The advantage of using a polished ebonite surface is +that such a surface deteriorates more slowly under the influence of +light and air than a surface left rough from the tool. If very highly +polished surfaces are required, the ebonite after tooling is worked +with fine pumice dust and water, applied on felt, or where possible by +means of a felt buff on the lathe, and finally polished with rouge and +water, applied on felt or cloth. + +Ebonite works particularly well under a spiral milling cutter, and +sufficiently well under an ordinary rounded planing tool, with cutting +angle the same as for brass, and hardened to the lightest straw +colour. + +It is not possible, on the other hand, to use the carpenter's plane +with success, for the angle of the tool is too acute and causes the +ebonite to chip. + +In boring ebonite the drill should be withdrawn from the hole pretty +often and well lubricated, for if the borings jam, as they are apt to +do, the heat developed is very great and the temper of the drill gets +spoiled. Ebonite will spoil a drill by heating as quickly as anything +known; on the other hand, it may be drilled very fast if proper +precaution is taken. + +It is advisable to expose ebonite to the light as little as possible, +especially if the surface is unpolished, for under the combined action +of light and air the sulphur at the surface of the ebonite rapidly +oxidises, and the ebonite becomes covered with a thin but highly +conducting layer of sulphurous or sulphuric acid or their compounds. +When this happens the ebonite may be improved by scrubbing with hot +water, or washing freely with alcohol rubbed on with cotton waste in +the case of apparatus that cannot be dismounted. + +A complete cure, however, can only be effected by scraping off the +outer layer of ebonite so as to expose a fresh surface. For this +purpose a bit of sheet glass broken so as to leave a curved edge is +very useful, and the ebonite is then scraped like a cricket bat. In +designing apparatus for laboratory use it is as well to bear in mind +that sooner or later the ebonite parts will require to be taken down +and scraped up. Rods or tubes are, of course, most quickly treated on +the lathe with rough glass cloth, and may be finished with fine +sandpaper, then pumice dust and water, applied on felt. After +cleaning the pumice off by means of water and a rag, the final touch +may be given by means of vaseline, applied on cloth or on ebonite +shavings. + +Sec. 106. Mica. + +A great variety of minerals go under this name. Speaking generally, +the Russian micas coming into commerce are potash micas, and mica +purchased in England may be taken to be potash mica, especially if it +is in large sheets. + +At ordinary temperatures "mica" of the kind found in commerce is an +excellent insulator. Schultze (Wied. Ann. vol. xxxvi. p. 655) comes +to the conclusion that both at high and at low temperatures mica (of +all kinds?) is a better insulator than white "mirror glass," the +composition of which is not stated. The experiments of the author +referred to were apparently left unfinished, and altogether too much +stress must not be laid on the results obtained, one of which was that +mica conducts electrolytically to some extent at high temperatures. + +Bouty (Journal de Physique, 1890 [9], 288) and J. Curie (These de +Doctorat, Paris, 1888) agree in making the final conductivity of the +mica used in Carpentier's condensers exceedingly small--at all events +at ordinary temperatures. Bearing in mind that for such substances +the term specific resistance has no very definite meaning, M. Bouty +considers it is not less than 3.19 x 1028 E.M. units at ordinary +temperatures. M. Bouty gives a note or illustration of what such +numbers mean--a precaution not superfluous in cases where magnitudes +are denoted logarithmically. Referring to the value quoted, viz. +3.19 x 1028, M. Bouty says, "Ce serait la resistance d'une colonne de +mercure de 1mmq de section et de longueur telle que la lumiere se +propageant dans le vide, mettrait plus de 3000 ans A se transmettre +d'une extremite a I'autre de la colonne." + +M. Bouty returns to the study of mica (muscovite) in the Journal de +Physique for 1892, p. 5, and there deals with the specific inductive +capacity, which for a very small period of charge he finds has the +value 8--an enormous value for such a good insulator, and one that it +would be desirable to verify by some totally distinct method. This +remark is enforced by the fact that M. Klemencic finds the number 6 +for the same constant. The temperature coefficient of this constant +was too small for M. Bouty to determine. The electric intensity was +of the order of 100 volts per centimetre, and the experiments seem to +indicate that the specific inductive capacity would be only slightly +less if referred to a period of charge indefinitely short. + +I have found that the residual charge in a mica condenser, made +according to Carpentier's method (to be described below), is about 1 +per cent of the original charge under the following circumstances. + +Voltage 300 volts on a plate 0.2 mm. thick, duration of charge ten +minutes, temperature about 20 deg. C. To get this result the mica must be +most carefully dried. This and other facts indicate that the +so-called residual charge on ordinary condensers is, to a very large +extent, due to the creeping of the charge from the armatures over the +more or less conducting varnished surfaces of the mica, and its slow +return on discharge. + +This source of residual charge was carefully guarded against by +Rowland and Nichols (Phil. Mag. 1881) in their work on quartz, and is +referred to by M. Bouty, who adduces some experiments to show that his +own results are not vitiated by it. On the other hand, M. Bouty shows +that a small rise in temperature enormously affects the state of a +mica surface, and that the surface gets changed in such a way as to +become very fairly conducting at 300 deg. C. Also anybody can easily try +for himself whether exposing a mica condenser plate which has been +examined in presence of phosphorus pentoxide to ordinary air for five +minutes will not enormously increase the residual charge, as has +always been the case in the writer's experience, and if so, it is open +to him to suggest some cause other than surface creeping as an +explanation. + +M. Bouty, using less perfectly dried mica, did not get so good a +result as to smallness of residual charge as the one above quoted. + +The chief use of mica for laboratory purposes depends on the ease with +which it can be split, and also upon the fact that it may be +considerably crumpled and bent without breaking. It therefore makes +an excellent dielectric in so far as convenience of construction is +concerned in the preparation of condensers, and lends itself freely to +the construction of insulating washers or separators of any kind. Its +success as a fair insulator at moderate temperatures has led to its +use in resistance thermometers, where it appears to have given +satisfaction up to, at all events, 400 deg. C. + +It is worth a note that according to Werner Siemens, who had immense +experience (Wied. Ann. vol. clix.), soapstone is the only reliable +insulator at a red heat, but, no doubt, a good deal depends on the +particular specimen investigated. + +Sec. 107. Use of Mica in Condensers. + +If good results are desired it is essential to select the mica very +carefully. Pieces appreciably stained,--particularly if the stain is +not uniformly distributed,--cracked pieces, and pieces tending to +flake off in patches should be rejected. The best samples of mica +that have come under the writer's observation are those sheets sold +for the purpose of giving to silver photographic prints that hideous +glazed surface which some years ago was so popular. + +Sheets of mica about 0.1 to 0.2 mm. thick form good serviceable +condenser plates, and will certainly stand a pressure of 300 volts, +and most likely a good deal more. The general practice in England +seems to have been to build up condensers of alternate sheets of +varnished or paraffined-mica and tin-foil. + +This practice is open to several objections. In the first place, the +capacity of a condenser made in this way varies with the pressure +binding the plates together. In the second place, the amount of mica +and tin-foil required is often excessive in consequence of the +imperfect contact of these substances. Again, the inevitable air film +between the mica and tin-foil renders condensers so made unsuitable +for use with alternating currents, owing to the heating set up through +air discharges, and which is generally, though often (if not always) +wrongly, attributed to dielectric hysteresis. + +These imperfections are to a great extent got over by M. Carpentier's +method of construction, which is, however, rather more costly both in +material and labour. On the other hand, wonderful capacities are +obtained with quite small amounts of mica. M. Bouty mentions a +condenser of one microfarad capacity weighing 1500 grms. and +contained in a square box measuring 12 centimetres on the side, and +about 3 centimetres thick. + +The relation between the capacity and surface of doubly-coated plates +is in electro-static units: + +Capacity = (sp. ind. capacity X area of one surface)/(4pi X thickness) + +This may be reduced to electro-magnetic units by dividing by 9x10^20, +and to microfarads by further multiplying by 10^15. + +M. Carpentier begins, of course, by having his mica scrupulously clean +and well selected. It is then silvered by one of the silvering +processes (Sec. 65) on both sides, for which purpose the sheets may be +suspended in a paraffined wood rack, so as to lie horizontally in the +silvering solution, a space of about half an inch being allowed +between the sheets. The silvering being finished, the sheets are +dipped along two parallel edges in 75 per cent nitric acid. With +regard to the third and fourth edges of the sheet, the silver is +removed on one side only, using a spun glass brush; if we agree to +call the two surfaces of the mica A and B respectively, and the two +edges in question C and D, then the silver is removed from the A side +along edge C, and from the B side along edge D. The silvered part is +shown shaded in Fig. 84. By this arrangement the silver and mica +plates may be built up together so as to form the same mutual +arrangement of contacts as in an ordinary mica tin-foil condenser. + +Fig. 84. + +It need hardly be said that the sheets require very complete washing +after treatment with nitric acid, followed by a varnishing of the +edges as already described in the case of glass, and baking at a +temperature of 140 deg. C. in air free from flame gases, till the shellac +begins to emit its characteristic odour and is absolutely hard when +cold. + +The plates are then built up so as to connect the sheets which require +to be connected, and to insulate the other set. General contact is, +if necessary, secured by means of a little silver leaf looped across +from plate to plate--a part of the construction which requires +particular attention and clean hands, for it is by no means so easy to +make an unimpeachable contact as might at first appear. + +The condenser, having been built up, may be clamped solid and placed +in its case; the capacity will not depend appreciably on the +tightness of the clamp screws--a great feature of the construction. +Such a condenser will not give its best results unless absolutely dry. +I have kept one very conveniently in a vacuum desiccator over +phosphorus pentoxide, but if of any size, the condenser deserves a box +to itself, and this must be air-tight and provided with a drying +reagent, so arranged that it can be removed through a manhole of some +sort. + +Contact to the brass-work on the lid may be made by pressing spring +contacts tightly down upon the ends of the silver foils and carrying +the connections through the lid. This also serves to secure the +condenser in position. + +Sec. 108. Micanite. + +This substance, though probably comparing somewhat unfavourably with +the insulators already enumerated, and being subject to the +uncertainties of manufacture, has during the last few years achieved a +considerable success in American electrical engineering construction. +It is composed of scrap mica and shellac varnish worked under pressure +to the desired shape, and may be obtained in sheets, plates, and rods, +or in any of the forms for which a die happens to have been +constructed. + +Of course, in special cases it would be worth while to prepare a die, +and then the attainable forms would be limited by moulding +considerations only. The writer's experience is very limited in this +matter, but Dr. Kennelly, with whom he communicated on the subject, +was good enough to reply in favour of micanite for engineering work. + +Sec. 109. Celluloid. + +This material is composed of nitrocellulose and camphor. + +It has fair insulating properties, and may be obtained in a variety of +forms, but has now been generally abandoned for electrical work on +account of its inflammability. + +Sec. 110. Paper. + +Pure white filter paper, perfectly dry, is probably a very fair +insulator; the misfortune is that in practice it cannot be kept dry. +Under the most favourable circumstances its specific resistance may +approach 1024 E.M. units. It must therefore be considered rather as a +partial conductor than as an insulator. The only case of the use of +dry paper as an insulator in machine construction which has come under +the writer's notice is in building up the commutators of the small +motors which used to drive the Edison phonographs. + +Its advantages in this connection are to be traced to the fact that a +commutator so built up is durable and keeps a clean surface. Of +course, the use of paper as an insulator for telephone wires is well +known, but its success in this direction depends less upon its +insulating properties than upon the fact that it can be arranged in +such a way as to allow of the wires being partially air insulated, an +arrangement tending to reduce the electrostatic capacity of the wire +system. + +At one time it was the custom of instrument makers to employ ordinary +printed paper in the shape of leaves torn from books or the folios of +old ledgers to form the dielectric of the condensers used in +connection with the contact breakers of induction coils. This +practice has nothing but economy to recommend it, for cases often +occur in which the paper, by gradual absorption of moisture from the +air, comes to insulate so badly that it practically short circuits the +spark gap, and so stops the action of the coil. Three separate cases +have come within the writer's experience. + +Some measurements of the resistance of paper have been made by F. +Uppenborn (Centralblatt fuer Electrotechnik, Vol. xi. p. 215, +1889). There is an abstract of the paper also in Wiedemann's +Beiblaetter (1889, vol. xiii. P. 711). Uppenborn examined the +samples of paper under normal conditions as to moisture and obtained +the following results:- + +Description of Paper + +I + +Pressure Intensity + +II. + +Specific Resistance corresponding to pressures as in Column I. Ohms. + +III + +Pressure Intensity. + +IV. + +Specific Resistance corresponding to Column III. Ohms. + +Common cardboard 2.3 mm. thick + +0.05 kilo. per 6000 sq. mm. + +4.85 x 1015 + +20 kg. per 6000 sq. mm. + +4.7 x 1014 + +Gray paper, 0.26 mm. thick + +0.05 kilo. per 5000 sq. mm. + +3.1 x 10^15 + +20 kg. per 5000 sq. mm. + +8 x 1014 + +Yellow parchment paper-09 mm. thick + +0.05 kilo. per 5300 sq. mm. + +3.05 x 1016 + +20 kg. per 5300 sq. mm. + +8 x 1016 + +Linen tracing cloth + +0.05 kilo. per 6000 sq. mm. + +1.35 x 1016 + +20 kg. per 33,000 sq. mm. + +1.86 x 10^15 + +Sec. 111. Paraffined Paper. + +Like wood and other semiconductors, paper can be vastly improved as an +insulator by saturating it with melted paraffin. To get the best +results a pure paper free from size must be employed--gray Swedish +filter paper does well. This is dried at a temperature above 100 deg. C. +for, say, half an hour, and the sheets are then floated on the top of +paraffin, kept melted at 140 deg. C. or thereabout in a baking dish. As +soon as the paper is placed upon the melted paraffin the latter begins +to soak through, in virtue of capillary action, and drives before it +the air and moisture, causing a strongly marked effervescence. + +After about one minute the paper may be thrust below the paraffin to +soak. When a sufficient number of papers have accumulated, and when +no more gas comes off, the tray may be placed in a vacuum box (Fig. +85), and the pressure reduced by the filter pump. As the removal of +the air takes time, provision must be made for keeping the bath hot. + +A vacuum may be maintained for about an hour, and air then readmitted. +Repeated exhaustions and readmissions of air, which appear to improve +wood, do not give anything like such a good result with paper. In +using a vacuum box provision must be made in the shape of a cool +bottle between the air pump and the box. If this precaution be +omitted, and if any paraffin splashes on to the hot surface of the +box, it volatilises with decomposition and the products go to stop up +the pump. Paraffin with a melting-point of 50 deg. C. or upwards does +well. + +The bath should be allowed to cool to about 60 deg. C. before the papers +are removed, so that enough paraffin may be carried out to thoroughly +coat the paper and prevent the entrance of air. + +Fig. 85. + +Fig. 85 is a section of a vacuum vessel which has been found very +convenient. It measures about two feet in diameter at the top. It is +round, because it is much easier to turn one circular surface than to +plane up four surfaces, which has to be done if the box is square. +Both the rim of the vessel and the approximating part of the cover +require to be truly turned and smoothly finished. A very good packing +is made of solid indiarubber core about half an inch thick. This is +carefully spliced--cemented by means of a solution of rubber in +naphtha, and the splice sewed by thick thread. The lid ought to have +a rim fitting inside the vessel, for this keeps the rubber packing in +place; the rim has been accidentally omitted in Fig. 85. The bolts +should not be more than five inches apart, and should lie at least +half an inch in diameter, and the rim and lid should be each half an +inch thick. + +Condensers may now be built up of sheets of this prepared paper +interleaved with tin-foil in the ordinary way. If good results are +required, the condenser when finished is compressed between wooden or +glass end-pieces by means of suitable clamps. It can then be put in a +box of melted paraffin, heated up to 140 deg. C, and exhausted by means +of the water pump for several hours. + +In this process the air rushes out from between the paper and foils +with such vehemence that the paraffin is generally thrown entirely out +of the box. To guard against this the box must be provided with a +loosely fitting and temporary lid, pierced with several holes. + +The real test as to when exhaustion is complete would be the cessation +of any yield of air or water. Since it is not generally convenient to +make the vacuum box so air-tight that there are absolutely no leaks at +all, and as the paraffin itself is, I think, inclined to "crack" +slightly at the temperature of 140 deg. C, this test or criterion cannot +be conveniently applied. + +Two exhaustions, each of about two hours' duration, have, however, in +my experience succeeded very well, provided, of course, that the +dielectric is prepared as suggested. At the end of the exhaustion +process the clamping screws are tightened as far as possible, the +condenser remaining in its bath until the paraffin is pasty. + +Condensers made in this way resist the application of alternating +currents perfectly, as the following tests will show. The dielectric +consisted of about equal parts of hard paraffin and vaseline. A +condenser of about 0.123 microfarads capacity and an insulation +resistance of 2000 megohms, [Footnote: As tested by a small voltage.] +having a tin-foil area of 4.23 square metres (about), and double +papers each about 0.2 mm. thick, designed to run at 2000 volts with a +frequency of 63 complete periods, was tested at this frequency. + +The condenser was thoroughly packed all round in cotton-wool to a +thickness of 6 inches, and its temperature was indicated more or less +by a thermometer plunged through a hole in the lid of the containing +box and of the condenser box, and resting on the upper surface of one +set of tin-foil electrodes, from which the soft paraffin mixture had +been purposely scraped away. The following were the results of a four +hours' run at a voltage 50 per cent higher than that for which the +condenser was designed--i.e. 3000 volts. + +Times. Voltage Temperature Temperature Difference + in Condenser. in Air. + +Hrs. Min. + +2 10 2750 22.8 deg. C. 23.0 deg. C. + 0.2 deg. + +3 10 2700 23.0 deg. C. 23.3 deg. C. + 0.3 deg. + +3 18 3200 23.1 deg. C. 23.0 deg. C. -0.1 deg. + +4 10 3200 23.3 deg. C. 23.7 deg. C. + 0.4 deg. + +5 10 3100 23.6 deg. C. 23.4 deg. C. -0.2 deg. + +6 10 3000 23.8 deg. C. 23.35 deg. C. -0.45 deg. + +An idea of the order of the amount of waste may be formed from the +following additional experiment. + +A condenser similar to the one described was filled with oil of a low +insulating power. It was tested calorimetrically, and also by the +three voltmeter method, which, however, proved to be too insensitive. +The temperature rise in the non-conducting box in air was about 0.3 deg. +C. per hour, and the loss of power was found to be less than 0.1 per +cent. In the present case the actual rise was only 1 deg. in four hours, +and the integral give and take between the condenser and the air is +practically nothing; consequently we may consider with safety that the +rate of rise is certainly less than 1 degree per three hours. The +voltage and frequency were about the same in both experiments, +consequently the energy passed is about proportional to the capacity +used in the two experiments. + +From this it follows that since the specific heat of both condensers +was the same (nearly), the loss in the present case is a good deal +less than one-tenth per cent. The residual charge is also much less +than when the condenser is simply built up of paper paraffined in an +unsystematic manner, and from which the air and water have been +imperfectly extracted, as by baking the condenser first, and then +immersing it in paraffin or oil. + +It is usual to consider that the phenomena of residual charge and +heating in condensers, to which alternating voltages are applied, are +closely allied. This is true, but the alliance is not one between +cause and effect--at all events, with regard to the greater part of +the heating. The imperfect exclusion of air and moisture, +particularly the latter, certainly increases the residual charge by +allowing surface creeping to occur; but it also acts directly in +producing heating, both by lowering the insulation of the condenser +and by allowing of air discharges between the condenser plates. + +Of these causes of heating, the discharges in air or water vapour are +probably the more important. Long ago a theory of residual charge was +given by Maxwell, based on the consideration of a laminated +dielectric, the inductivity and resistance of which varied from layer +to layer. It was shown that such an arrangement, and hence generally +any want of homogeneity in a direction inclined to the lines of force +leading to a change of value of the product of specific resistance and +specific inductive capacity, would account for residual charge. + +This possible explanation has been generally accepted as the actual +explanation, and many cases of residual charge attributed to want of +homogeneity, which are certainly to be explained in a simpler manner. +For instance, the residual charge in a silvered mica plate condenser, +carefully dried, can be increased at least tenfold by an exposure of a +few minutes to ordinarily damp air. The same result occurs with +condensers of paraffined or sulphured paper; and these are the +residual changes generally observed. The greater part must be due to +creeping. + +Sec. 112. Paraffin. + +This substance has long enjoyed great popularity in the physical +laboratory. Its specific resistance is given by Ayrton and Perry as +more than 1025, but it is probably much higher in selected samples. +The most serviceable kind of paraffin is the hardest obtainable, +melting at a temperature of not less than 52 deg. C. It is a good plan to +remelt the commercial paraffin and keep it at a temperature of, say, +120 deg. C. for an hour, stirring it carefully with a glass rod so that +it does not get overheated; this helps to get rid of traces of water +vapour. + +Hard paraffin, when melted, has an enormous rate of expansion with +temperature, so great, indeed, that care must be taken not to overfill +the vessels in which it is to be heated. Castings can only be +prepared by cooling the mould slowly from the bottom, keeping the rest +of the mould warm, and adding-paraffin from time to time to make up +for the contraction. The cooling is gradually allowed to spread up to +the free surface. + +The chief use of paraffin in the laboratory is in the construction of +complicated connection boards, which are easily made by drilling holes +in a slab of paraffin, half filling them with mercury, and using them +as mercury cups. + +Since paraffin is a great collector of dust, it should be screened by +paper, otherwise the blocks require to be scraped at frequent +intervals, which, of course, electrifies them considerably. This +electrification is often difficult to remove without injuring the +insulating power of the paraffin. A light touch with a clean Bunsen +flame is the readiest method, and does not appear to reduce the +insulation so much as might be expected. The safest way, however, is +to leave the key covered by a clean cloth, which, however, must not +touch the surface, for a sufficient time to allow of the charges +getting away. + +The paraffin often becomes electrified itself by the friction of the +key contacts, so that in electrometer work it is often convenient to +form the cups by lining them with a little roll of copper foil twisted +up at the bottom. In this case the connecting wires should, of course, +be copper. Small steel staples are convenient for fastening the +collecting wires upon the paraffin; or, in the case where these wires +have to be often removed and changed about, drawing-pins are very +handy. + +With mercury cups simply bored in paraffin great trouble will often be +experienced in electrometer work, owing to a potential difference +appearing between the cups--at all events when the contacts are +inserted and however carefully this be done. A few drops of very pure +alcohol poured in above the mercury often cures this defect. The +surface of paraffin is by no means exempt from the defect of losing +its insulating power when exposed to damp air, but it is not so +sensitive as glass, nor does the insulating power fall so far. + +Two useful appliances are figured. + +Fig. 86. Fig. 87. + +One, in which paraffin appears as a cement, is an insulating stand +made out of a bit of glass or ebonite tube cemented into an Erlenmeyer +flask, having its neck protected from dust when out of use by a rubber +washer, the other a "petticoat" insulator made by cementing a flint +glass bottle into a glass dish with paraffin. In course of time the +paraffin will be found to have separated from the glass. When this +occurs the apparatus may be melted together again by placing it on +the water bath for a few minutes. + +Sec. 113. Vaseline, Vaseline Oil, and Kerosene Oil. + +These, when dry, insulate almost, but not quite as well as solid +paraffin. H. Koeller (Wien Berichte, 98, ii. 201, 1889; Beibl. Wied. +Ann. 1890, p. 186), working with very small voltages, places the +final(?) specific resistance of commercial petroleum, ether, and +vaseline oil at about 2 X 1027 C.G.S. This is ten times higher than +the value assigned to commercial benzene (C6H6), and a hundred times +higher than the value for commercial toluene. + +All these numbers mean little or nothing, but the petroleum and +vaseline oil were the best fluid insulators examined by Koeller. By +mixing vaseline with paraffin a soft wax may be made of any desired +degree of softness, and by dissolving vaseline in kerosene an +insulating liquid of any degree of viscidity may be obtained. + +Hard paraffin may be softened somewhat by the addition of kerosene, +and an apparently homogeneous mass cast from the mixture. It will be +found, however, that in course of time the kerosene oozes out, unless +present in very small quantity. Koeller has found (loc. cit.) that +some samples of vaseline oil conducted "vollstaendig gut," but I have +not come across such samples. Vaseline oil, however, is sold at a +price much above its value for insulating purposes. + +Kerosene oil is best obtained dry by drawing it directly from a new +tin and exposing it to air as little as possible. Of course, it may +be dried by chemical means and distillation, but this is usually (or +always) unnecessary. + +Fig 88. + +There is some danger of kerosene containing minute traces of sulphuric +acid, and it and other oils may be conveniently tested for insulation +in the following manner. The quartz electroscope is taken, and the +insulating rod heated in the blow-pipe. The electroscope will now +insulate well enough to show no appreciable collapse of the leaves in +one or two hours' time. Upon the plate of the electroscope is put a +platinum or copper cylinder, and this is filled with kerosene (say) up +to a fixed mark. + +The electroscope is placed on a surface plate, or, at all events, on a +sheet of plate glass, and a "scribing block" is placed along side it +and the scriber adjusted to dip into the kerosene to any required +depth. This is done by twisting a bit of wire round the scribing +point and allowing it to project downwards. The point itself serves +to give an idea of the height to which the vessel may be filled. The +liquid is adjusted till its surface is in contact with the end of the +scribing point, and the wire then projects into the liquid and forms +an electrode of constant area of surface. The scribing block is put +to earth. A charge is given to the electroscope, and the time +required for a given degree of collapse of the leaves noted. + +The kerosene is then removed and its place taken by vaseline or +paraffin, known to insulate well as a standard for comparison. The +experiment is then repeated, and the time noted for the same degree of +collapse. This test, though of course rough, is generally quite +sufficient for workshop purposes, and is easily applied. Moreover, it +does not require correction for electrometer leakage, as generally +happens when more elaborate appliances are used. + +The actual resistance of insulating oils depends so much on the +electrical intensity, on the duration of that intensity, and on the +previous history of the oil as to the direction of the voltage to +which it has been subjected--to say nothing of the effects of traces +of moisture--that quantitative experiments are of no value unless +they are extremely elaborate. I shall therefore only append the +following numbers due to Bouty, Ann. de Chemie et de Physique (6), +vol. xxvii. p. 62, 1892, in which the effect of the conductivity on +the determination of the specific inductive capacity was properly +allowed for:- + +Carbon + +Bisulphide. + +Turpentine. + +Benzene (C6H6) at 20 deg. C. + +Benzene at + +60 deg. C. + +Specific inductive capacity + +2.715 + +2.314 + +2.21 + +2.22 + +Specific resistance in ohms per cubic centimetre + +1.5 x 1013, + +1.75 x 1012 + +1.56 x 1011 + +7.9 x 1011 + +[Footnote: Professor J. J. Thomson, and Newall (Phil. Proc. 1886) +consider that carbon bisulphide showed traces of a "residual charge" +effect; hence, until this point is cleared up, we must regard Bouty's +value as corresponding only to a very short, but not indefinitely +short, period of charge. On this point the paper must be consulted. + +March 1897--The writer has investigated this point by an independent +method, but found no traces of "residual charge."] + +Information as to the specific inductive capacity of a large number of +oils may be found in a paper by Hopkinson, Phil. Proc. 1887, and in a +paper by Quincke in Wiedemann's Annalen, 1883. + +Sec. 114. Imperfect Conductors. + +Under this heading may be grouped such things as wood, slate, marble, +etc--in fact, materials generally used for switchboard insulation. +An examination of the insulating power of these substances has +recently been made by B. O. Peirce (Electrical Review, 11th January +1895) with quite sufficient accuracy, having in view the impossibility +of being certain beforehand as to the character of any particular +sample. The tests were made by means of holes drilled in slabs of the +material to be examined. These holes were three-eighths of an inch in +diameter, and from five-eighths to three-quarters of an inch deep, and +one inch apart, centre to centre. A voltage of about 15 volts was +employed. The following general results were arrived at:- + +(1) Heating in a paraffin bath always increases the resistance of +wood, though only slightly if the wood be hard and dense. + +(2) Frequent exhaustion and readmission of air above the surface of +the paraffin always has a good effect in increasing the resistance of +wood. + +(3) When wood is once dry, impregnating it with paraffin tends to keep +it dry. + +(4) Red vulcanised fibre, like wood, absorbs paraffin, but it cannot +be entirely waterproofed in this way. + +(5) The resistance of wood with stream lines along the grain is twenty +to fifty per cent lower than when the stream lines cross the grain. + +(6) The "contact" resistance between slabs of wood pressed together is +always very high. + +The following table will sufficiently illustrate the results obtained. +The stone was dried in the sun for three weeks in the summer (United +States), and the wood is described as having been well seasoned:- + +CURRENT WITH THE GRAIN + +Lowest Resistance Highest Resistance Lowest Specific Highest Specific +between two Cups between two Cups Resistance in Resistance in +in Megohms. in Megohms. Megohms. Megohms. + + + + +Ash. + + 550 920 380 700 + +Cherry + + 1100 4000 2800 6000 + +Mahogany + + 430 730 310 610 + +Oak + + 220 420 1050 2200 + +Pine. + + 330 630 360 1470 + +Hard pine. + + 10 48 17 1050 + +Black walnut + + 1100 3000 320 2100 + +Red fibre + + 2 4 3 60 + +Slate + + 184 280 + +Soapstone. + + 330 500 + +White marble + + 2000 8800 + + +Sec. 115. As to working the materials very little need be said. + +Fibre is worked like wood, but has the disadvantage of rapidly taking +the edge off the tools. In turning it, therefore, brass-turning +tools, though leaving not quite such a perfect finish as wood-turning +tools, last much longer, and really do well enough. Fibre will not +bear heating much above 100 deg.C--at all events in paraffin. At 140 deg. +C. it becomes perfectly brittle. Its chief merit lies in its great +strength. So far as insulation is concerned, Mr. Peirce's experiments +show that it is far below most kinds of wood. + +Slate. This is a vastly more useful substance than it is generally +credited with being. It is very easily worked at a slow speed, either +on the shaping machine or on the lathe, with tools adjusted for +cutting brass, and it keeps its figure, which is more than can be said +for most materials. It forms a splendid base for instruments, +especially when ground with a little emery by iron or glass grinders, +fined with its own dust, and French polished in the ordinary way. +Spools for coils of considerable radial dimension may be most +conveniently made of slate instead of wood or brass, both because it +keeps its shape, and because it insulates sufficiently well to stop +eddy currents--at all events, sufficiently for ordinary practice. An +appreciable advantage is that slate may be purchased at a reasonable +rate in large slabs of any desired thickness. It is generally cut in +the laboratory by means of an old cross-cut saw, but it does not do +much damage to a hard hack saw such as is used for iron or brass. + +Marble. According to Holtzapffell, marble may be easily turned by +means of simple pointed tools of good steel tempered to a straw +colour. The cutting point is ground on both edges like a wood-turning +tool, and held up to the work "at an angle of twenty or thirty +degrees" (?with the horizontal). The marble is cut wet to save the +tool. As soon as the point gets, by grinding, to be about one-eighth +of an inch broad it must either be drawn down or reground; a flat +tool will not turn marble at all. + +A convenient saw for marble is easily made on the principle of the +frame saw. A bit of hoop iron forms a convenient blade, and is +sharpened by being hammered into notches along one edge, using the +sharp end of a hammer head. The saw is liberally supplied with sand +and water--or emery and water, where economy of time is an object. +The sawing of marble is thus really a grinding process, but it goes on +rapidly. Marble is ground very easily with sand and water; it is +fined with emery and polished with putty powder, which, I understand, +is best used with water on cloth or felt. As grinding processes have +already been fully described, there is no need to go into them here. +I have no personal knowledge of polishing marble. + +Sec. 116. Conductors. + +The properties of conductors, more particularly of metals, have been +so frequently examined, that the literature of the subject is +appallingly heavy. In what follows I have endeavoured to keep clear +of what might properly appear in a treatise on electricity on the one +hand, and in a wiring table on the other. The most important work on +the subject of the experimental resistance properties of metals has +been done by Matthieson, Phil. Trans. 1860 and 1862, and British +Association Reports (1864); Callender, Phil. Trans. vol. clxxiii; +Callender and Griffiths, Phil. Trans. vol. clxxxii; The Committee +of the British Association on Electrical Standards from 1862 to +Present Time; Dewar and Fleming, Phil. Mag. vol. xxxvi. (1893); + +Klemencic, Wiener Sitzungsberichte (Denkschrift), 1888, vol. xcvii. p. +838; Feussner and St. Lindeck, Zeitsch. fuer Inst. 'Kunde, ix. 1889, +p. 233, and B. A. Reports, 1892, p. 139. Of these, Matthieson, and +Dewar and Fleming treat of resistance generally, the latter +particularly at low temperatures. + +[Footnote: The following is a list of Dr. Matthieson's chief papers on +the subject of the electrical resistance of metals and alloys: Phil. +Mag. xvi. 1858, pp. 219-223; Phil. Trans. 1858, pp. 383-388 Phil. +Trans. 1860, pp. 161-176; Phil. Trans. 1862, pp. 1-27 Phil. Mag. xxi. +(1861), pp. 107-115; Phil. Mag. xxiii. (1862), pp. 171-179; +Electrician, iv. 1863, pp. 285-296; British Association Reports, +1863, p. 351.] + +Matthieson, and Matthieson and Hockin, Klemencic, Feussner, and St. +Lindeck deal with the choice of metals for resistance standards. +Callender's, and Callender and Griffiths' work is devoted to the study +of platinum for thermometric purposes. + +The bibliography referring to special points will be given later. The +simplest way of exhibiting the relative resistances of metals is by +means of a diagram published by Dewar and Fleming (loc. cit.), which +is reproduced on a suitable scale on the opposite page. For very +accurate work, in which corrections for the volumes occupied by the +metals at different temperatures are of importance, the reader is +referred to the discussion in the original paper, which will be found +most pleasant reading. From this diagram both the specific resistance +and the temperature coefficient may be deduced with sufficient +accuracy for workshop purposes. In interpreting the diagram the +following notes will be of assistance. The diagram is drawn to a +scale of so-called "platinum temperatures"--that is to say, let R0, +R100, Rt be the resistances of pure platinum at 0 deg., 100 deg., and t deg. C. +respectively, then the platinum temperature pt is defined as + +pt = 100 X (Rt-R0)/(R100-R0) + +This amounts to making the temperature scale such that the temperature +at any point is proportional to the resistance of platinum at that +point. Consequently on a resistance temperature diagram the straight +line showing the relation between platinum resistance and platinum +temperature will "run out" at the platinum absolute zero, which +coincides more or less with the thermodynamic absolute zero, and also +with the "perfect gas" absolute zero. Platinum temperatures may be +taken for workshop purposes over ordinary ranges as almost coinciding +with air thermometer temperatures. The metals used by Professors +Dewar and Fleming were, with some exceptions, not absolutely pure, but +in general represent the best that can be got by the most refined +process of practical metallurgy. We may note further that the +specific resistance is only correct for a temperature of about 15 deg. C, +since no correction for the expansion or contraction of material has +been applied. + +The following notes on alloys suitable for resistance coils will +probably be found sufficient. + +Sec. 117. Platinoid. + +This substance, discovered by Martino and described by Bottomley +(Phil. Proc. Roy. Soc. 1885), is an alloy of nickel, zinc, copper, and +1 per cent to 2 per cent of tungsten, but I have not been able to +obtain an analysis of its exact composition. It appears to be +difficult to get the tungsten to alloy, and it has to be added to part +of the copper as phosphide of tungsten, in considerably greater +quantity than is finally required. The nickel is added to part of the +copper and the phosphide of tungsten, then the zinc, and then the rest +of the copper. The alloy requires to be remelted several times, and a +good deal of tungsten is lost by oxidation. + +The alloy is of a fine white colour, and is very little affected by +air--in fact, it is to some extent untarnishable. The specific +resistance will be seen to be about one and a half times greater than +that of German silver, and the temperature coefficient is about 0.021 +per cent per degree C. (i.e. about nineteen times less than copper, +and half that of German silver). To all intents and purposes it may +be regarded as German silver with 1 per cent to 2 per cent of +tungsten. It does not appear to have been particularly examined for +secular changes of resistance. + +118. German Silver. This material has been exhaustively examined of +late years by Klemencic and by Feussner and St. Lindeck. Everybody +agrees that German silver, as ordinarily used for resistances, and +composed of copper four parts, zinc two parts, nickel one part, is +very ill-fitted for the purpose of making resistance standards. This +is due +(1) to its experiencing a considerable increase in resistance on +winding. Feussner and St. Lindeck found an increase of 1 per cent +when German silver was wound on a core of ten wire diameters. + +(2) To the fact that the change goes on, though with gradually +decreasing rate, for months or years; + +(3) to the fact that the resistance is permanently changed (increased) +by heating to 40 deg. C. or over. By "artificially ageing" coils of +German silver by heating to 150 deg. C, say for five or six hours, its +permanency is greatly improved, and it becomes fit for ordinary +resistance coils where changes of, say, 1/5000 do not matter. + +It is a remarkable property of all nickel alloys containing zinc that +their specific resistance is permanently increased by heating, whereas +alloys which do not contain zinc suffer a change in the opposite +direction. The manufacturers of German silver appear to take very +little care as to the uniformity of the product put on the market; +some so-called German silver is distinctly yellow, while other samples +are bright and white. + +It is noted by Price (Measurements of Electrical Resistance, p. 24) +that German silver wire is apt to exhibit great differences of +resistance within quite short lengths. This has been my own +experience as well, and is a great drawback to the use of German +silver in the laboratory, for it makes it useless to measure off +definite lengths of wire with a view to obtaining an approximate +resistance. In England German silver coils are generally soaked in +melted hard paraffin. In Germany, at all events at the Charlottenburg +Institute, according to St. Lindeck--coils are shellac-varnished and +baked. In any case it appears to be essential to thoroughly protect +the metal against atmospheric influence. + +Sec. 119. Platinum Silver. + +In the opinion of Matthieson and of Klemencic the 10 per cent silver, +90 per cent platinum alloy is the one most suitable for resistance +standards. At all events, it has stood the test of time, for, with +the following exceptions, all the British Association coils +constructed of it from 1867 to the present day have continued to agree +well together. The exceptions were three one-ohm coils, which +permanently increased between 1888 and 1890, probably through some +straining when immersed in ice. One coil changed by 0.0006 in 1 +between the years 1867 and 1891. According to Klemencic, absolute +permanency is not to be expected even from this alloy. + +Its recommendation as a standard depends on its chemical inertness, +its small temperature coefficient (0.00027 per degree), and its small +thermo-voltage against copper, as the following table (taken from +Klemencic) will show:- + +Thermo-voltages in Micro-volts per degree against Copper + over the Range 0 deg. to 17 deg. C. + +Platinum iridium 7.14 micro-volts per degree C. + +Platinum silver 6.62 micro-volts per degree C. + +Nickelin 28.5 micro-volts per degree C. + +German silver 10.43 micro-volts per degree C. + +Manganin (St. Lindeck) 1.5 micro-volts per degree C. + +Mechanically, the platinum silver is weak, and is greatly affected as +to its resistance by mechanical strains--in fact, Klemencic considers +it the worst substance he examined from this point of view--a +conclusion rather borne out by Mr. Glazebrook's experience with the +British Association standards already referred to (B. A. Reports, 1891 +and 1892). + +Taking everything into account, it will probably be well to construct +standards either with oil insulation only, or to bake the coils in +shellac before testing, instead of soaking in paraffin. Fig. 89 +illustrates a form of an oil immersed standard which is in use in my +laboratory, and through which a considerable current may be passed. +The oil is stirred by means of a screw propeller. + +Fig. 89. + +Fig. 89 represents a standard resistance for making Clerk cell +comparisons by the silver voltameter method. The framework on which +the coils are wound consists of a base and top of slate. The pillars +are of flint glass tube surrounding brass bolts, and cemented to the +latter by raw shellac. Grooves are cut in the glass sleeves to hold +the wires well apart. These grooves were cut by means of a file +working with kerosene lubrication. A screw stirrer is provided, and +the whole apparatus is immersed in kerosene in the glass box of a +storage cell. The apparatus is aged to begin with by heating to a +temperature a good deal higher than any temperature it is expected to +reach in actual work. After this the rigidity of the frame is +intended to prevent any further straining of the wire. The apparatus +as figured is not intended to be cooled to 0 deg. C, so that it is put in +as large a box as possible to gain the advantage of having a large +volume of liquid. The top and bottom slates measure seven inches by +seven inches, and the distance between them is seven inches. The +inner coil is wound on first, and the loop which constitutes the end +of the winding is brought up to a suitable position for adjustment. +The insulation of the heavy copper connectors is by means of ebonite. + +Sec. 120. Platinum Iridium. + +Platinum 90 per cent, iridium 10 per cent. This material was prepared +in some quantity at the cost of the French Government, and distributed +for test about 1886. Klemencic got some of it as representing +Austria, and found it behaved very like the platinum silver alloy just +discussed. The temperature coefficient is, however, higher than for +platinum silver (0.00126 as against 0.00027). The mechanical +properties of the alloy are, however, much better than those of the +silver alloy; and in view of the experience with B. A. standards +above quoted, it remains an open question whether, on the whole, it +would not be the better material for standards, in spite of its +higher price. Improvements in absolute measurements of resistance, +however, may render primary standards superfluous. + +Sec. 121. Manganin. + +Discovered by Weston--at all events as to its application to +resistance coils. A glance at the diagram will exhibit its unique +properties, on account of which it has been adopted by the +Physikalisch Technischen Reichsanstalt for resistance standards. The +composition of the alloy is copper 84 per cent, manganese 12 per cent, +nickel 4 per cent, and it is described as of a steel-gray colour. +Unfortunately it is apt to oxidise in the air, or rather the manganese +it contains does so, so that it wants a very perfect protection +against the atmosphere. + +Like German silver, manganin changes in resistance on winding, and +coils made of it require to be artificially aged by heating to 150 deg. +for five hours before final adjustment. The annealing cannot be +carried out in air, owing to the tendency to oxidation. The method +adopted by St. Lindeck (at all events up to 1892) is to treat the +coil with thick alcoholic shellac varnish till the insulation is +thoroughly saturated, and then to bake the coil as described. The +baking not only anneals the wire, but reduces the shellac to a hard +and highly insulating mass. + +Whether stresses of sufficient magnitude to produce serious mechanical +effects can be set up by unequal expansion of wire and shellac during +heating and cooling is not yet known, but so far as tested (and it +must be presumed that the Reichsanstalt tests are thorough) no +difficulty seems to have been met with. In course of time, however, +probably the best shellac coating will crack, and then adieu to the +permanency of the coil! This might, of course, be obviated by keeping +the coil in kerosene, which has no action on shellac, but which +decomposes somewhat itself. + +The method of treatment above described suffices to render coils of +manganin constant for at least a year (in 1892 the tests had only been +made for this time) within a few thousands per cent. Manganin can be +obtained in sheets, and from this material standards of 10-2, 10-3, +and 10-4 ohms are made by soldering strips between stout copper bars, +and these are adjusted by gradually increasing their resistance by +boring small holes through them. The solder employed is said to be +"silver." + +Mr. Griffiths (Phil. Trans. vol. clxxxiv. [1893], A, p. 390) has +had some experience with manganin carrying comparatively heavy +currents, under which circumstances its resistance when immersed in +water was found to rise in spite of the varnish which coated it. +Other experiments in which the manganin wire was immersed in paraffin +oil did not exhibit this effect, though stronger currents were passed. + +On the whole, manganin appears to be the best material for coil boxes +and "secondary" resistance standards. Whether it is fit to rank with +the platinum alloys as regards permanency must be treated as an open +question. + +Sec. 122. Other Alloys. + +The following tables, taken from the work of Feussner and St. +Lindeck, Zeitschrift fuer Instrumenten Kunde, 1889, vol. ix. p. +233, together with the following notes, will suffice. + +Sec. 123. Nickelin. + +This is only German silver with a little less zinc, a little more +nickel, and traces of cobalt and manganese. It behaves like German +silver, but is an improvement on the latter in that all the faults of +German silver appear upon a reduced scale in nickelin. + +Sec. 124. Patent Nickel. + +Practically a copper nickel alloy, used to some extent by Siemens +and Halske. It stands pretty well in the same relation to nickelin as +the latter does to German silver. After annealing as for manganin it +can be made into serviceable standards which do not change more than a +few thousandths per cent. I have not come across a statement of its +thermo-voltage against copper. + +Sec. 125. Constantin. + +Another nickel copper alloy containing 50 per cent of each +constituent. It appears to be a serviceable substance, having a +temperature coefficient of 0.003 per cent per degree only, but an +exceedingly high thermo-voltage, viz. 40 micro-volts per degree +against copper. + + 1 2 3 4 5 6 7 8 + German Nickelin made Rheo- Patent Nickel Manga- Nickel + Silver by Obermaier tane nese Manga- + Dia- Dia- Dia- Dia- Copper nese + meter meter meter meter Copper + 1.0mm 0.1mm 0.6mm 1.0mm + + +Copper 60.16 61.63 54.57 53.28 74.41 74.71 70 73 + +Zinc 25.37 19.67 20.44 16.89 0.23 0.52 ... ... + +Tin ... ... ... ... trace ... ... + +Nickel 14.03 18.46 24.48 25.31 25.10 24.14 ... 3 + +Iron 0.30 0.24 0.64 4.46 0.42 0.70 ... ... + +Cobalt trace 0.19 ... ... trace trace ... ... + +Mang- trace 0.18 0.27 0.37 0.13 0.17 30 24 +anese. + + 99.86 100.37 100.40 100.31 100.24 100.24 ... ... + +Specific +resistance + 30.0 33.2 44.8 52.5 34.2 32.8 100.6 47.7 + +Temperature +coefficient + 0.00036 0.00030 0.00033 0.00041 0.00019 0.00021 0.00004 0.00003 + +The specific resistance is in microhms, i.e. 10-6 ohms per cubic +centimetre, and the temperature coefficient in degrees centigrade. + + +126. Nickel Manganese Copper. + +I can find no other reference with regard to this alloy mentioned by +Lindeck. Nicholls, however (Silliman's Journal [3], 39, 171, 1890), +gives some particulars of alloys of copper and ferromanganese. The +following table is taken from Wiedemann's Beiblatter (abstract of +Nicholl's paper, 1890, p. 811). All these alloys appear to require +annealing at a red heat before their resistances are anything like +constant. + +Let x be percentage of copper, then 100--x is percentage of +"ferromanganese." + +Values of x. 100 99.26 91 .88 86.98 80.4 70.65 + +Specific +resistance +with respect +to copper +(? pure) 1 1.19 11.28 20.4 27.5 45.1 + +Temperature +coefficient +per degree +x 10^6(hard) 3202 2167 138 16 22 -24 + +Ditto (soft) ... ... 184 80 66 21 + +If nickel is added, alloys of much the same character are obtained, +some with negative temperature coefficients--for instance, one +containing 52.51 per cent copper, 31.27 per cent ferromanganese, and +16.22 nickel. + +A detailed account of several alloys will be found in a paper by +Griffiths (Phil. Trans. 1894, p. 390), but as the constants were +determined to a higher order of accuracy than the composition of the +material--or, at all events, to a higher degree of accuracy than +that to which the materials can be reproduced--there is no advantage +in quoting them here. + +CHAPTER IV + +ELECTROPLATING AND ALLIED ARTS + +Sec. 127. Electroplating. + +This is an art which is usually deemed worthy of a treatise to itself, +but for ordinary laboratory purposes it is a very simple matter--so +simple, indeed, that the multiplicity of receipts as given in +treatises are rather a source of embarrassment than otherwise. + +The fundamental principles of the art are:- + +(1) Dirty work cannot be electroplated. + +(2) Electroplated surfaces may be rougher, but will not be smoother +than the original unplated surface. + +(3) The art of electroplating being in advance of the science, it is +necessary to be careful as to carrying out instructions in detail. +This particularly applies to the conditions which determine whether a +metallic deposit shall come down in a reguline or in a crystalline +manner. + +Sec. 128. The Dipping Bath. + +An acid dipping bath is one of the most useful adjuncts to the +laboratory, not only for cleansing metals for electroplating, but for +cleaning up apparatus made out of bits of brass tube and sheet, and +particularly for quickly cleaning binding screws, etc, where it is +necessary to ensure good electrical contact. + +The cheapest and most satisfactory way in the end is to make up two or +three rather large baths to begin with. The glass boxes of storage +batteries do very nicely for the purpose, and being generally ground +pretty flat at the top, they may be covered by sheets of patent plate +glass, and thus preserved from the action of the air. + +First Bath. A 30 or 40 per cent solution of commercial caustic soda. +Objects may be cleansed from grease in this bath by heating them as +hot as is consistent with individual circumstances, and plunging them +into it. + +It is a considerable advantage to begin by removing grease from +articles subsequently to be dipped in an acid bath, both because it +saves time and acid, and because more uniform results are obtainable +when this is done than when it is omitted. It is a great advantage to +have the caustic soda solution hot. This is always done in factories +where nickel-plating is carried on, but it is inconvenient in the +laboratory. The articles after dipping in the alkali are swilled with +water, and may even be scrubbed with a brush, so as to remove greasy +matters that have been softened but not entirely removed. + +Acid Bath. A convenient bath for laboratory purposes is made by +mixing two volumes of strong commercial nitric acid with one of strong +sulphuric acid in a cell measuring, say, 12 X 10 X 15 inches. + +Copper or brass articles are dipped in this bath for a few seconds, +then rinsed with water, then dipped again for a second or two, or +until they appear equally white all over, and then withdrawn as +rapidly as possible and plunged into a large quantity of clean water. +Care must be taken to transfer the articles from the bath to the water +as quickly as possible, for if time be allowed for gas to be evolved, +the surfaces become mat instead of bright. + +In order to save acid it is advisable to make up a third bath, using +those odds and ends of acids which gradually accumulate in the +laboratory. Sulphuric acid from the balance cases, for instance, +mixed with its own volume of commercial nitric acid, does very well. + +The objects to be dipped receive a preliminary cleansing by a dip in +this bath, the strong bath being reserved for the final dip. Sheet +brass and drawn tube, as it comes from the makers, possesses a really +fine surface, though this is generally obscured by grease and oxide. +Work executed in these materials, cleaned in alkali, and dipped in +really strong acid, will be found to present a much better appearance +than work which has been filed, unless the latter be afterwards +elaborately polished. + +On no account must paraffin be allowed to get into any of the baths. +When the final bath gets weak it must be relegated to a subordinate +position and a new bath set up. A weak acid bath leaves an ugly +mottled surface on brass work. + +Sec. 129. A metallic surface which it is intended to electroplate must, +as has been mentioned, be scrupulously clean. If the metal is not too +valuable or delicate, cleaning by dipping is easy and effectual. The +following notes will be found to apply to special cases which often +occur. + +(1) Silver Surfaces intended to be gilt. These are first washed +clean with soap and hot water, and polished with whitening. They are +then dipped for a moment in a boiling solution of potassium cyanide. +A 20 per cent solution of common commercial cyanide does well, but the +exact strength is quite immaterial. The cyanide is washed away in a +large volume of soft water, and the articles are kept under water till +they are scratch-brushed. + +Mat surfaces are readily produced on standard silver by dipping in hot +strong sulphuric acid. The appearance of new silver coins, which is +familiar to everybody, is obtained by this process. + +(2) Finely turned and finished Brass Work. If it is intended to +nickel-plate such work, and if it is desirable to obtain brightly +polished nickel surfaces, the work must be perfectly polished to begin +with. Full details as to polishing may be found in workshop books or +treatises on watch-making. It will suffice here to say that the brass +work is first smoothed by the application of successive grades of +emery and oil, or by very fine "dead" smooth files covered with chalk. +Polishing is carried out by means of rotten stone and oil applied on +leather. + +In polishing turned work care must be taken to move the file, emery, +or rotten stone to and fro over the work with great regularity, or the +surface will end by looking scratchy and irregular. The first process +of cleaning is, of course, to remove grease, and this is accomplished +best by dipping in a bath of strong hot caustic soda solution, and +less perfectly by heating the work and dipping it in the cold caustic +soda bath. + +During this process a certain amount of chemical action often occurs +leading to the brass surface exhibiting some discoloration. The best +way of remedying this is to dip the brass into a hot bath of cyanide +of potassium solution. If it is inconvenient to employ hot baths or +to heat the brass work, good results may be obtained by rubbing the +articles over with a large rough cork plentifully lubricated with a +strong solution of an alkali. + +If the surfaces are very soiled or dirty, a paste of alkali and fine +slaked lime may be applied on a cork rubber, and this in my experience +has always been most effective and satisfactory in every way, except +that it is difficult to get into crevices. If the alkali stains the +work, a little cyanide of potassium may be rubbed over the surface in +a similar manner. + +Brass work treated by either of these methods is to be washed in clean +water till the alkali is entirely removed, and may then be +nickel-plated without any preliminary scratch-brushing. The treatment +in hot baths of alkali and cyanide is the method generally employed in +American factories as a preliminary to the nickelling of small brass +work for sewing machines, etc. + +(3) Copper either for use as the kathode in electrolysis calibration +experiments or otherwise is most conveniently prepared by dipping in +the acid bath, rinsing quickly in cold water, scratch-brushing under +cold water, and transferring at once to the plating bath. In the case +where the copper plates require to be weighed they are dipped into +very hot distilled water after scratch-brushing, and then dried at +once by means of a clean glass cloth. + +(4) Aluminium (which, however, does not readily lend itself to plating +operations [Footnote: This difficulty has now been overcome. See +note, section 138.] ) is best treated by alkali rubbed on with a cork, +or by a hot alkaline carbonate where rubbing is inexpedient. The +clean aluminium is scratch-brushed under water, and at once +transferred to the plating bath. + +(5) Iron for Nickel-plating. According to Dr. Gore +(Electra-metallurgy, p. 319) the best bath for cleaning iron is made +as follows: "One gallon of water and one pound of sulphuric acid are +mixed with one or two ounces of zinc (which of course dissolves); to +this is added half a pound of nitric acid." The writer has been +accustomed to clean iron by mechanical means, to deprive it of grease +by caustic alkali, and to finish it off by, means of a hard scratch +brush. This process has always worked satisfactorily. + +(6) Articles soldered with soft solder containing lead and tin do not +readily lend themselves to electrolytic processes, the solder +generally becoming black and refusing to be coated with the +electro-deposit. Moreover, if soldered articles are boiled for any +length of time in caustic alkali during the preliminary cleansing, +enough tin will dissolve to form a solution of stannate of potash or +soda--strong enough to deposit tin on brass or copper. A method of +coppering soldered articles will be described later on. + +Sec. 130. Scratch-brushing. + +This process is generally indispensable, and to its omission is to be +traced most laboratory failures in electroplating. Scratch-brushes +may be bought at those interesting shops where "watchmakers' supplies" +are sold. It will be well, therefore, to purchase a selection of +scratch brushes, for they are made to suit particular kinds of work. +They are all made of brass wire, and vary both in hardness and in the +fineness of the wire. The simplest kind of scratch brush consists +merely of a bundle of wires bound up tightly by another wire, and +somewhat "frizzed" out at the ends (Fig. 90). A more useful kind is +made just like a rotating brush, and has to be mounted on a lathe +(Fig. 91). + +Fig. 90. Fig. 91. + +The scratch brush is generally, if not always, applied wet; the +lubricant generally recommended is stale beer, but this may be +replaced by water containing a small quantity of glue, or any other +form of gelatine in solution--a mere trace (say .1 per cent) is quite +sufficient. Very fair results may be got by using either pure or +soapy water. The rotating brushes require to be mounted on a lathe, +and may be run at the same speed as would be employed for turning +wooden objects of the same dimensions. + +Since the brush has to be kept wet by allowing water or its equivalent +to drip upon it, it is usual to make a tin trough over which the brush +can revolve, and to further protect this by a tin hood to keep the +liquid from being thrown all over the room. In many works the brush +is arranged to lie partly in the liquid, and this does very well if +the hood is effective. + +There is a superstition that electro-deposits stick better to +scratch-brushed surfaces than to surfaces which have not been so +treated, and consequently it is usual to scratch-brush surfaces before +electro-deposit. However this may be, there is no doubt that +adherence and solidity are promoted by frequent scratch-brushing +during the process of depositing metal, especially when the latter +tends to come down in a spongy manner. + +Gilt surfaces--if the gilding is at all heavy--are generally dull +yellow, or even brown, when they come from the bath, and require the +scratch brush to cause the gold to brighten, an office which it +performs in a quite striking manner. The same remark applies to +silvered surfaces, which generally leave the bath a dead white--at +all events if the deposit is thick, and if ordinary solutions are +employed. In either case the touch of the scratch brush is magical. + +Sec. 131. Burnishing. + +Burnishers of steel, agate, or bloodstone can be bought at the shops +where scratch brushes are sold, and are used to produce the same +brightening effect as can be got by scratch-brushing. The same +solutions are employed, but rather stronger, and the burnisher is +swept over the surface so as to compress the deposited metal. +Burnishing is rather an art, but when well done gives a harder and +more brilliant (because smoother) surface than the scratch brush. On +the whole, steel burnishers are the most convenient if in constant +use. + +If the burnishing tools have to lie about, steel is apt to rust, +unless carefully protected by being plunged in quicklime or thickly +smeared with vaseline, and the least speck of rust is fatal to a +burnisher. In any case the steel requires to be occasionally +repolished by rouge and water on a bit of cloth or felt. The process +of burnishing is necessarily somewhat slow and tedious, and as a rule +is not worth troubling about except in cases where great permanence is +required. + +The burnisher is moved over the work somewhat like a pencil with +considerable pressure, and care is taken to make the strokes as +uniform in direction as possible; otherwise the surface looks +non-uniform, and has to be further polished by tripoli, whitening, +etc, before it is presentable. + +Sec. 132. Silver-plating. + +The most convenient solution for general purposes is an 8 to 10 per +cent solution of the double cyanide of silver and potassium together +with 1 or 2 per cent of "free" potassium cyanide. Great latitude is +permissible in the strength of solution and density of current. As +commercial cyanide of potassium generally contains an unknown +percentage of other salts, which, however, do not interfere with its +value for the purpose of silver-plating, the simplest procedure is as +follows. + +For every 100 c.c. of plating solution about 7 grms. of dry +crystallised silver nitrate are required. The equivalent amount of +potassium cyanide (if dry and pure) is 5.2 grms, but commercial +cyanide may contain from 50 per cent upwards to 96 per cent in the +best fused cyanide made from ferrocyanide only. An approximate idea +of the cyanide content can be obtained from the dealers when the salt +is purchased, and this is all that is required. + +A quantity slightly in excess of the computed amount of cyanide is +dissolved in distilled water, and this is cautiously added to the +solution of the silver nitrate till precipitation is just complete. +The supernatant liquors are then drained away, and the precipitate +dissolved by adding a sufficiency of the remaining cyanide; this +process is assisted by warming and stirring. + +An allowance of about one-tenth of the whole cyanide employed may be +added to form "free" cyanide, and the solution made up to the strength +named. It is advisable to begin with the cyanide in a moderately +strong solution, for the sake of ease in dissolving the precipitate. + +This solution will deposit silver upon articles of copper or brass +immersed in it even without the battery, but the coat will be thin. +The solution is used cold, with a current density of about 10 to 20 +amperes per square foot. The articles to be silvered are +scratch-brushed, washed, and electroplated, till they begin to look +undesirably rough. They are then taken out of the bath, rebrushed, +and the process continued till a sufficiency of silver is deposited. +Four grammes weight of silver (nearly) is deposited per ampere hour. +It is best to use a fine silver anode, so that the solution, does not +get contaminated by copper. + +In most factories it is usual to "quicken" the objects to be silvered +before placing them in the electrolysis vats, because the deposit is +said to adhere better in consequence of this treatment. I have never +found it any improvement for laboratory purposes, but it is easy to +do. A dilute (say 2 per cent) solution of cyanide of mercury is +required containing a little free cyanide. The objects to be +"quickened" are scratch-brushed and dipped into the cyanide of mercury +solution till they are uniformly white; it is generally agreed that +the less the mercury deposited the better, so long as a perfect +coating is obtained. The objects are rinsed after quickening, and put +in the depositing bath at once. + +The mat surface of silver obtained by electrolysis of the cyanide is +very beautiful--one of the most beautiful things in nature--shining +with incomparable crystalline whiteness. So delicate is it, however, +for so great is the surface it exposes, that it is generally rapidly +deteriorated by exposure to the air. It may be protected to some +extent by lacquering with pale lacquer, but it loses some of its +brilliancy and purity in the process. The deposit is generally +scratch-brushed or burnished down to a regular reflecting surface. + +Sec. 133. Cold Silvering. + +A thin but brilliant coat of silver may be readily applied to small +articles of brass or copper in the following way. A saturated +solution of sodium sulphite (neutral) is prepared, and into this a 10 +per cent solution of nitrate of silver is poured so long as the +precipitate formed is redissolved. A good deal of silver may be got +into solution in this way. Articles to be silvered need only to be +cleaned, brushed, and dipped in this solution till a coat of the +required thickness is obtained. + +I must admit, however, that the coating thus laid on does not appear +to be so permanent as one deposited by simple immersion from the +cyanide solution, even though it is thicker. The cyanide plating +solution will itself give a good coat of silver if it is used boiling, +and if a little potassium cyanide be added. + +For purposes of instrument construction, however, a thin coat of +silver is seldom to be recommended, on account of its liability to +tarnish and its rapid destruction when any attempt is made to repolish +it. For these reasons, nickel or gold plating is much to be +preferred. + +Sec. 134. Gilding. + +This art deserves to be much more widely practised than is usual in +laboratories. Regarded as a means of preserving brass, copper, or +steel, it is not appreciably more "time robbing" than lacquering, and +gives infinitely better results. Moreover, it is not much more +expensive. Strange as it may seem, the costliness of gilding seldom +lies in the value of the gold deposited; the chief cost is in the +chemicals employed to clean the work, and in interest on the not +inconsiderable outlay on the solution and anode. + +The easiest metal to gild is silver, and it is not unusual to give +base metals a thin coating of silver or copper, or both, one after the +other, before gilding, in order to secure uniformity. To illustrate +the virtue of a thin layer of gold, I will mention the following +experiment. About three years ago I learned for the first time that +to "clean" the silver used in a small household required at least an +hour's labour per diem. I further ascertained that most of this time +is spent on the polishing part of the process. + +As this seemed a waste of labour, I decided to try the effect of +gilding. In order to give the proposal a fair trial I gilt the +following articles: half a dozen table spoons and forks, a dozen +dessert forks and spoons, and a dozen tea spoons. These were all +common electroplated ware. They were weighed before and after +gilding, and it was with difficulty that the increase of weight was +detected, even though a fine bullion balance was employed. On +calculating back to money, it appeared that the value of the gold +deposited was about threepence. Assuming that an equal weight of +silver had been accidentally dissolved by the free cyanide during the +plating--which is unlikely--the total amount of gold deposited would +be worth, say, sixpence. + +After three years' continuous use the gilding is still perfect, except +at the points on which the spoons and forks rest, where it is +certainly rather shabby. Meanwhile the "gold" plate only requires to +be washed with hot water and soap to keep it in perfect order, a much +more cleanly and expeditious process than that of silver cleaning. + +Sec. 135. Preparing Surfaces for Gilding. + +Ordinary brass work--rough or smooth--may for purposes of +preservation be dipped, scratch-brushed, and gilt at once. Seven +years ago the writer gilt the inside of the head of a copper water +still, and simply scratch-brushed it; it is to-day in as good order as +when it was first done. If it is intended to gild work from the +first, with the view of making an exceptionally fine job of it, +"gilding metal," i.e. brass containing one to one and a quarter +ounces of zinc to the pound of copper may be specified. From its +costliness, however, this is only desirable for small work. + +Iron and steel are generally given a preliminary coating of copper, +but this may be dispensed with though with no advantage--by using a +particular process of gilding. + +Base metals, zinc, pewter, lead, etc, are first coppered in a cyanide +of copper solution, as will be described under the head of +Copper-plating. If it is intended to gild soldered articles, +the preliminary coating of copper is essential. + +The most convenient vessel for holding a gilding solution is +undoubtedly one formed of enamelled iron. Particularly useful are the +buckets and "billies" (i.e. cylindrical cans) made of this material. +These vessels may be heated without any fear of a smash, and do not +appear to be appreciably affected by gilding solutions--at all events +during several days or weeks. The avoidance of all risk of breakage +when twenty or thirty pounds' worth of solution is in question is a +matter of importance. + +Under no circumstances is it desirable to use anything but the purest +gold and best fused cyanide (called "gold" cyanide) in the preparation +of the solutions. The appearance of a pure gold deposit is far richer +than of one containing silver, and its resistance to the atmosphere is +perfect; moreover, in chemico-physical processes one has the +satisfaction of knowing what one is dealing with. + +Sec. 136. Gilding Solutions. + +The strength of solution necessary for gilding brass, copper, and +silver is not very material. About one to two pounds of "gold" +potassium cyanide (? 96 per cent KCN) per gallon does very well. The +gold is best introduced by electrolysing from a large to a small gold +electrode. One purchases a plate of pure gold either from the mint or +from reliable metallurgists (say Messrs. Johnson and Matthey of +London), and from this electrodes are cut. + +The relative areas of the electrodes do not really much matter. I +have used an anode of four times the area of the cathode. The +solution is preferably heated to a temperature of about 50 deg. C, and a +strong current is sent through it, say twenty amperes to the square +foot of anode. The electrodes must be suspended below the surface of +the solution by means of platinum wires. If the gold plates are only +partly immersed, they dissolve much more rapidly where they cut the +surface, possibly on account of the effect of convection currents, +though so far as the writer is aware no proper explanation has yet +been given. + +After a time gold begins to be deposited on the cathode in a powdery +form, for which reason it is a good plan to begin by wrapping the +latter in filter paper. The process has gone on for a sufficient time +when a clean bit of platinum foil immersed in the place of the cathode +becomes properly gilt at a current density of about ten amperes per +square foot. + +The powdery gold deposited on the cathode while preparing the solution +can be scraped off and melted for further use, or the whole cathode +may now be used as an anode. The platinum foil testing cathode may +also be "stripped" by making it an anode, and is for this reason +preferable to German silver or copper, which would contaminate the +solution while the "stripping" process was in progress. + +For general purposes a current density of say ten to fifteen amperes +per square foot may be used, but this may be considerably varied, so +long as the upper limit is not greatly overpassed. During +gold-plating there is a considerable advantage in keeping the +electrodes moving or the solution stirred. + +After immersing the cleaned and scratch-brushed articles, depositing +may go on for about three minutes, after which they are removed from +the bath and examined, in order to detect any want of uniformity in +the deposit. + +The articles should be entirely immersed; if this is not done, +irregularity is apt to appear at the surface. Platinum wires employed +as suspenders, and coated along with the articles to be gilt, may also +be cleaned without loss by making them anodes. If, on examination, +all is found to be going on well, reimmerse the cathodes, and continue +plating till they appear of a dull yellowish brown (this will occur in +about four minutes), then remove them, rinse and scratch-brush them, +and replace them in the bath. + +When a second coat appears to be getting rather brown than yellowish +brown, i.e. of the colour of wet wash-leather, the removal, followed +by scratch-brushing, may be repeated, and for nearly all laboratory +purposes, the articles are now fully gilt. + +The coating of gold deposited from a hot cyanide solution is spongy in +the extreme, and if the maximum wear-resisting effect is to be +obtained, it is advisable to burnish the gold rather than to rely upon +the scratch brush alone. + +If the area of the cathode exceeds that of the anode the solution is +said to grow weaker, and vice versa. This may be remedied in the +former case by an obvious readjustment; the latter introduces no +difficulty so far as I know except when plating iron or steel. + +The student need not be troubled at the poor appearance of the deposit +before it is scratch-brushed. Heavy gold deposits are almost always +dull, not to say dirty, in appearance till the burnisher or scratch +brush is applied. On the other hand, the deposit ought not to get +anything like black in colour. + +The following indications of defects may be noted--they are taken from +Gore. I have never been really troubled with them. + +The deposit is blackish. This is caused by too strong a current in +too weak a bath. This may be remedied to some extent by stirring or +keeping the cathode in motion. The obvious remedy is to add a little +cyanide of gold. + +The gold anode gets incrusted. This is a sign that the bath is +deficient in potassium cyanide. The gold anode gets black and gives +off gas. The solution is deficient in cyanide, and too large a +current is being passed. + +If a bright surface is desired direct from the bath, some caustic +potash (say 2 per cent) may, according to Gore, be added, or the +articles may be plated only slightly by using a weak current and +taking them out directly they show signs of getting dull. By a weak +current I mean one of about five amperes per square foot. + +The deposit is said to be denser if the solution be heated as +directed; but the bath will gild, though not quite so freely when +cold. + +To gild iron or steel directly, dilute the bath as above recommended +some five or six times, add about 1 per cent of potassium cyanide, and +gild with a very weak current (say two or three amperes per square +foot) in the cold. Frequent scratch-brushing will be found requisite +to secure proper adherence. + +It is generally recommended to gild brass or German silver in +solutions which are rather weak, but in the small practice which +occurs in the laboratory a solution prepared as suggested does +perfectly for everything except iron or steel. The scratch-brushing +should be done over a large photographic developing dish to avoid loss +of gold. It is a good plan to rinse the articles after leaving the +bath in a limited quantity of distilled water, which is afterwards +placed in a "residue" bottle, and then to scratch-brush them by hand +over the dish to catch fine gold. When any loose dust is removed the +articles may be scratched in the lathe without appreciable further +loss. + +Silver-gilt articles tend to get discoloured by use, but this +discoloration can be removed by soap and water. After long use a gold +cyanide bath tends to alter greatly in composition, In general, the +bath tends to grow weaker, from the fact that there is a strong +temptation to gild as many articles at once as possible. + +It is therefore a good plan to keep a rough profit and loss account of +the gold in order to find the quantity in solution. Fifty dwts. per +gallon (or 78 grms. per 4.5 litres) is recommended. A gallon of +solution of this strength is worth about eleven pounds sterling in +gold and cyanide, and a serviceable anode will be worth about 10 +pounds. (Fine gold is worth nominally four pounds four shillings and +eleven pence ha'penny per oz.) Gold may be easily obtained containing +less impurity than one part in ten thousand. + +Sec. 137. Plating with Copper. + +Copper may be deposited from almost any of its salts in reguline form, +the sulphate and nitrate being most usually employed. In the +laboratory a nearly saturated solution of sulphate of copper with 1 or +2 per cent of sulphuric acid will answer most purposes. A current +density of, at most, fifteen amperes per square foot may be used, +either for obtaining solid deposits for constructional purposes or for +calibrating current measuring instruments by electrolysis. A copper +anode is of course employed. + +When coppering with a view to obtaining thick deposits it is a good +plan to place the electrodes several inches apart, and, if possible, +to keep the liquid stirred, as there is a considerable tendency on the +part of copper deposits to grow out into mossy masses wherever the +current density exceeds the limit mentioned. As the masses grow +towards the anode the defect naturally tends to increase of itself, +hence the necessity for care. The phenomenon is particularly marked +at the edges and corners of the cathode. + +If the deposit becomes markedly irregular, the best plan is to stop +the process and file the face of the deposit down to approximate +smoothness. In coppering it is of the utmost importance that the +cathode be clean and free from grease; it must never be touched (by +the finger, for instance) from the time it is scratch-brushed till it +is immersed in the plating bath. Any grease or oxidation tends to +prevent the copper deposit adhering properly. + +A copper deposit oxidises very easily when exposed to the air. +Consequently if the surface be required free from oxide, as, for +instance, when it is to be silvered or gilt, it must be quickly washed +when withdrawn from the coppering bath, scratch-brushed, and +transferred immediately to the silvering or gilding bath. + +If the surface is to be dried, as in electrolysis calibrations, it +must be rinsed quickly with boiling water and pressed between sheets +of filter paper. Another method which has been recommended is to +rinse the copper in--water slightly acidulated with sulphuric acid +(which prevents oxidation), then in distilled water, and to dry by +blotting paper and in front of a fire, taking care not to make the +plate too hot. The wash water is sufficiently acidulated by the +addition of two or three drops of acid per litre. So far as I know, +the method of washing in acidulated water was first proposed by Mr. T. +Gray. + +Sec. 138. Coppering Aluminium. + +A good adherent deposit of copper on aluminium used to be considered a +desideratum in the days when it afforded the only means of soldering +the latter. Many receipts have been published from time to time, and +I have tried, I think, most of them. On no occasion, however, till +this year (1896), have I succeeded in obtaining a deposit which would +not strip after it was tinned and soldered, though it is not difficult +to get apparently adherent deposits so long as they are not operated +upon by the soldering iron. The best of the many solutions which have +been proposed in years gone by is very dilute cupric nitrate with +about 5 per cent of free nitric acid. + +The problem of electroplating aluminium which I have indicated as +awaiting a solution has at last found one. In the Archives des +Sciences physiques et naturelles de Geneve for December 1895 (vol. +xxxiv. p. 563) there is a paper by M. Margot on the subject, which +discloses a perfectly successful method of plating aluminium with +copper. The paper itself deals in an interesting way with the theory +of the matter--however, the result is as follows. + +(1) The aluminium articles are boiled for a few minutes in a strong +solution of ordinary washing soda. The aluminium surface is thus +corroded somewhat, and rendered favourable to the deposit of an +adherent film of copper. After removal from the soda solution the +aluminium is well washed and brushed in running water. + +(2) The articles are dipped for thirty seconds or so in a hot 5 per +cent solution of pure hydrochloric acid. + +(3) After dipping in the hydrochloric acid, the work is instantly +plunged into clean water for about one second, so as to remove nearly, +but not quite, all of the aluminium chloride. + +(4) The work is transferred to a cold dilute (say 5 per cent) solution +of cupric sulphate slightly acidulated with sulphuric acid. The +degree of acidulation does not appear to be very important, but about +one-tenth per cent of strong acid does well. + +If the preliminary processes have been properly carried out the +aluminium will become coated with copper, and the process is +accompanied by the disengagement of gas. It appears to be a rule that +if gas is not given off, the film of copper deposited is non-adherent. +The work must be left in the copper sulphate solution till it has +received a uniform coating of copper. + +(5) When this is the case the work is removed--well washed so as to +get rid of the rest of the aluminium chloride, and then electroplated +by the battery in the ordinary copper sulphate bath. + +If the operation (4) does not appear to give a uniform coat, or if gas +is not evolved from every part of the aluminium surface, I find that +operations (2) and (3) may be repeated without danger, provided that +the dip in the hydrochloric acid is shortened to two or three +seconds. + +The copper layer obtained by Margot's method is perfectly +adherent--even when used as a base for ordinary solder--though in +this case it can be stripped if sufficient force is applied. + +Since the solder recommended by M. Margot for aluminium contains zinc, +it does not run well when used to unite aluminium to copper, brass, +iron, etc. In this case, therefore, I have found the most +advantageous method of soldering to be by way of a preliminary +copper-plating. + +The success of M. Margot's method depends in my experience on +obtaining just the proper amount of aluminium chloride in contact with +the aluminium when the latter is immersed in the copper sulphate +solution. + +Sec. 139. The process of copper-plating from sulphate or nitrate may, +according to Mr. Swan (Journal of the Royal Institution, 1892, p. +630), be considerably accelerated by the addition of a trace of +gelatine to the solution. As success appears to depend upon hitting +the exact percentage amount of the gelatine, which must in any case be +but a fraction of one per cent, and as Mr. Swan refrains from stating +what the amount is, I am unable to give more precise instructions. A +few experiments made on the subject failed, doubtless through the +gelatine content not having been rightly adjusted. Mr. Swan claims to +be able to get a hard deposit of copper with a current density of 1000 +amperes per square foot, but seems to recommend about one-tenth of +that amount for general use. + +The solution employed is a mixture of nitrate of copper and ammonium +chloride--proportions not stated. Electrolytic copper, as generally +prepared, is very pure, but this is a mere accident depending on the +impurities which, as a rule, have to be got rid of. Electrolysis +seems to have no effect in purifying from arsenic, for instance. + +Roughly speaking, about 11 grms. of copper are deposited per ampere +hour from cupric salt solutions. When the current density is too high +the anode suffers by oxidation, and this introduces a large and very +variable resistance into the circuit. + +Sec. 140. Alkaline Coppering Solution + +Coppering Base Metals. It is often desirable to coat lead, zinc, +pewter, iron, etc, with a firm and uniform layer of copper +preparatory to gilding or silvering. If copper or brass articles are +soldered with soft solder it is found that the solder does not become +silvered or gilt along with the rest of the material, but remains +uncoated and of an ugly dark colour. This defect is got over by +giving a preliminary coating of copper. + +This is done in an alkaline solution, generally containing cyanogen +and ammonia. The following method has succeeded remarkably well with +me. The receipt was taken originally from Gore's Electro-metallurgy, +p. 208. A solution is made of 50 grms. of potassium cyanide +(ordinary commercial, say, 75 per cent) and 30 grms. of sodium +bisulphite in I.5 litres of water. Thirty-five grammes of cupric +acetate are dissolved in a litre of water, and 20 cubic centimetres of +the strongest liquid ammonia are added. The precipitate formed must +be more or less dissolved to a strong blue solution. The cyanide and +bisulphite solution is then added with warming till the blue colour is +destroyed. This usually requires the exact amount of cyanide and +bisulphite mentioned, but I have not found it essential to entirely +destroy the colour. + +The solution contains cuprocyanide of sodium and ammonium (?), which +is not very soluble, and this salt tends to be deposited in granular +crystalline masses on standing. However, at a temperature of 50 deg. C. +the above receipt gives an excellent coppering liquid, which will coat +zinc with a fine reguline deposit. Brass or copper partly smeared +with solder will receive a deposit of copper on the latter as well as +on the former, and, moreover, a deposit which appears to be perfectly +uniform. + +In using the bath the anode tends, as a rule, to become incrusted, and +this rapidly increases the resistance of the cell, so that the current +falls off quickly. The articles should be scratch-brushed and plated +for about two minutes with a current density of about ten amperes per +square foot. + +As soon as the deposit begins to look red the articles are to be +removed and rebrushed, after which the process may be continued. +About five minutes' plating will give a copper deposit quite thick +enough after scratch-brushing to allow of a very even gilding or +silvering. + +Aluminium appears to be fairly coated, but, as usual, the copper +strips after soldering. Iron receives an excellent and adherent coat. + +I do not think that the formation of a crust upon the anode can be +entirely prevented. According to Gore, its formation is due to the +solution being too poor in copper, but I have added a solution of the +acetate of copper and ammonium till the colour was bright blue without +in any way reducing the incrustation. If the solutions become +violently blue it is perhaps as well to add a little more cyanide and +bisulphite, but I have not found such an addition necessary. The +process is one of the easiest and most satisfactory in +electro-metallurgy. + +Sec. 141. Nickel-plating. + +An examination of several American samples of nickel-plated goods has +disclosed that the coating of nickel is, as a rule, exceedingly thin. +This is what one would expect from laboratory repetition of the +processes employed. + +Commercial practice in the matter of the composition of nickelling +solutions appears to vary a good deal. Thin coatings of nickel may be +readily given in a solution of the double sulphate of nickel and +ammonia, which does rather better if slightly alkaline. Deposits from +this solution, however, become gray if of any thickness, and, +moreover, are-apt to flake off the work. The following solution has +given very good results with me. It is mentioned, together with +others, in the Electrical Review, 7th June 1895. + +The ingredients are:- + +Nickel sulphate 5 parts + +Ammonia sufficient to neutralise the nickel salt. + +Ammonium tartrate 3.75 parts + +Tannin 0.025 parts + +Water 100 parts + +The nickel sulphate and ammonia are dissolved in half the water, the +ammonium tartrate in the other half with the tannin. The solutions +are mixed and filtered at about 40 deg. C. This solution works well at +ordinary temperatures, or slightly warm, with a current density of ten +amperes per square foot. In an experiment made for the purpose I +found that plating may go on for an hour in this solution before the +deposit begins to show signs of flaking off. The deposit is of a fine +white colour. + +The resistance of the bath is rather high and rather variable, +consequently it is as well to have a current indicator in circuit, and +it may well happen that five or six volts will be found requisite to +get the current up to the value stated. For nickelling small objects +of brass, such as binding screws, etc, it is very necessary to be +careful as to the state of polish and uniformity of their surfaces +before placing them in the plating bath. A polished surface will +appear when coated as a polished surface, and a mat surface as a mat +surface; moreover, any local irregularity, such as a speck of a +foreign metal, will give rise to an ugly spot in the nickelling bath. +For this reason it is often advisable to commence with a coat of +copper laid on in an alkaline solution and scratch-brushed to absolute +uniformity. + +An examination of the work will, however, disclose whether such a +course is desirable or not; it is not done in American practice, at +all events for small brass objects. These are cleaned in alkali and +in boiling cyanide, which does not render a polished surface mat, as +weak acid is apt to do, and are then coated with a current density of +about ten amperes per square foot. + +In spite of what is to be found in books as to the ease with which +nickel deposits may be polished, I find that the mat surface obtained +by plating on an imperfectly polished cathode of iron is by no means +easily polished either by fine emery, tripoli, or rouge. +Consequently, as in the case of brass, if a polished surface is +desired, it must be first prepared on the unplated cathode. In this +case, even if the deposit appears dull, but not gray, it may be easily +polished by tripoli and water, using a cork as the polisher. +Scratch-brushing with brass wire, however, though possibly not with +German silver wire, brightens the deposit, but discolours it. When +the deposit becomes gray I have not succeeded in polishing it +satisfactorily. + +Soldered brass or iron may be satisfactorily coated with nickel by +giving it a preliminary coating of copper in the cyanide bath. On the +whole, I recommend in general that iron be first coated with copper in +the alkaline bath, scratch-brushed, and then nickel-plated, and this +whether the iron appears to be uniform or not. Much smoother, +thicker, and stronger coats of nickel are obtained upon the +copper-plated surface than on the iron one, and the coating does not +become discoloured (? by iron rust) in the same way that a coating on +bare iron does. The copper surface may be plated for at least an hour +at a density of ten amperes per square foot without scaling. + +Scales or circles divided on brass may be greatly improved in +durability by nickel--plating. For this purpose the brass must be +highly polished and divided before it is nickelled. + +The plating should be continued for a few minutes only, when a very +bright but thin coat of nickel will be deposited; it then only +remains to wash and dry the work, and this must be done at once. If +the nickel is deposited before the scale or circle is engraved, very +fine and legible divisions are obtained, but there is a risk that +flakes of nickel may become detached here and there in the process of +engraving. + +142. Miscellaneous Notes on Electroplating. + +Occasionally it is desirable to make a metallic mould or other object +of complex shape. The quickest way to do this is to carve the object +out of hard paraffin, and then copy it by electrotyping. Electrotype +moulds can be made in many ways. The easiest way perhaps is to take a +casting in plaster of Paris, or by means of pressure in warm +gutta-percha. + +In cases where the mould will not draw, recourse must be had to the +devices of iron-founders, i.e. the plaster cast must be made in +suitable pieces, and these afterwards fitted together. This process +can occasionally be replaced by another in which the moulding material +is a mixture of treacle and glue. The glue is soaked in cold water +till it is completely soft. The superfluous water thrown away, +one-fourth part by volume of thick treacle is added, and the mixture +is melted on the water bath; during which process stirring has to be +resorted to, to produce a uniform mixture. + +This liquid forms the moulding mixture, and it is allowed to flow +round the object to be copied, contained in a suitable box, whose +sides have been slightly oiled. The object to be copied should also +be oiled. After some hours, when the glue mixture has set, it will be +found to be highly elastic, so that it may be pulled away from the +mould, and afterwards resume very nearly its original form. + +One drawback to the use of these moulds lies in the fact that the +gelatine will rarely stand the plating solution without undergoing +change, but this may be partially obviated by dipping it for a few +seconds in a 10 per cent solution of bichromate of potash, exposing it +to the sunlight for a few minutes, and then rinsing it. + +In order to render the surface conducting, it is washed over with a +solution of a gold or silver salt, and the latter reduced in situ to +metal by a suitable reagent. A solution of phosphorus is the most +usual one (see Gore, Electro-metallurgy, p. 216). Such a mould may +be copper-plated in the sulphate bath, connection being made by wires +suitably thrust into the material. + +Plaster of Paris moulds require to be dried and waxed by standing on a +hot plate in melted wax before they are immersed in the plating bath. +In this case the surface is best made conducting either by silvering +it by the silvering process used for mirrors, or by brushing it over +with good black lead rendered more conducting by moistening with an +ethereal solution of chloride of gold and then drying in the sun. + +The brushing requires a stiff camel's-hair pencil of large size cut so +that the hairs project to a distance of about a quarter of an inch +from the holder. The brushing must continue till the surface is +bright, and is often a lengthy process. + +The same process of blackleading may be employed to get a coat of +deposited metal which will strip easily from the cathode. + +In all cases where extensive deposits of copper are required, the +growth takes place too rapidly at the corners. Consequently it is +often desirable to localise the action of the deposit. A "stopping" +of ordinary copal varnish seems to be the usual thing, but a thin coat +of wax or paraffin or photographic (black) varnish does practically as +well. + +I do not propose to deal with the subject of electrotyping to any +extent, for if practised as an art, a good many little precautions are +required, as the student may read in Gore's Electro-metallurgy. The +above instructions will be found sufficient for the occasional use of +the process in the construction of apparatus, etc. There is no +advantage in attempting to hurry the process, a current density of +about ten amperes per square foot being quite suitable and +sufficiently low to ensure a solid deposit. + +Sec. 143. Blacking Brass Surfaces. + +A really uniform dead-black surface is difficult to produce on brass +by chemical means. A paste of nitrate of copper and nitrate of silver +heated on the brass is said to give a dead-black surface, but I have +not succeeded in making it act uniformly. For optical purposes the +best plan is to use a paint made up of "drop" black, ground very fine +with a little shellac varnish, and diluted for use with alcohol. No +more varnish than is necessary to cause the black to hold together +should be employed. + +In general, if the paint be ground to the consistency of very thick +cream with ordinary shellac varnish it will be found to work well when +reduced by alcohol to a free painting consistency. + +A very fine gray and black finish, with a rather metallic lustre, may +be easily given to brass work. For this purpose a dilute solution of +platinum tetrachloride (not stronger than 1 per cent) is prepared by +dissolving the salt in distilled water. The polished brass work is +cleaned by rubbing with a cork and strong potash till all grease has +disappeared, as shown by water standing uniformly on the metal and +draining away without gathering into drops. + +After copious washing the work is wholly immersed in a considerable +volume of the platinum tetrachloride solution at the ordinary +temperature. After about a quarter of an hour the brass may be taken +out and washed. The surface will be found to be nicely and uniformly +coated if the above instructions have been carried out, but any +finger-marks or otherwise dirty places will cause irregularity of +deposit. If the process has been successful it will be found that the +deposit adheres perfectly, hardly any of it being removed by vigorous +rubbing with a cloth. If the deposit is allowed to thicken--either +by leaving the articles in the solution too long or heating the +solution, or having it too strong--it will merely rub off and leave +an irregular surface. + +This process succeeds well with yellow brass and Muntz metal, either +cast or rolled, but it does not give quite such uniform (though still +good) results with gun-metal, on which, however, the deposit is darker +and deader in appearance. + +A book might be written (several have been written) on the art of +metal colouring, but though doubtless a beautiful and delicate art, it +is of little service in the laboratory. For further information the +reader may consult a work by Hiorns. + +Sec. 144. Sieves. + +Properly graded sieves with meshes of a reliable size are often of +great use. They should be made out of proper "bolting" cloth, a +beautiful material made for flour-millers. Messrs. Henry Simon and +Company of Manchester have kindly furnished me with the following +table of materials used in flour-milling. + +Sieves made of these materials will be found to work much more quickly +and satisfactorily than those made from ordinary muslin or wire gauze. + +Relative Bolting Value of Silk, Wire, and Grit Gauze + +Threads per inch Trade No. Trade No. Trade No. of +Approximate. of Silk. of Wire. Grit Gauze. + +18 0000 18 16 + +22 000 20 20 + +28 00 26 26 + +38 0 32 34 + +48 1 40 44 + +52 2 45 50 + +56 3 50 54 + +60 4 56 58 + +64 5 60 60 + +72 6 64 66 + +80 7 70 70 + +84 8 80 80 + +94 9 + +106 10 + +114 11 + +124 12 + +130 13 + +139 14 + +148 15 + +156 16 + +163 17 + +167 18 + +170 19 + +173 20 + + +Sec. 145. Pottery making in the Laboratory. + +When large pieces of earthenware of any special design are required, +recourse must be had to a pottery. Small vessels, plates, parts of +machines, etc, can often be made in the laboratory in less time than +it would take to explain to the potter what is required. For this +purpose any good pipeclay may be employed. I have used a white +pipe-clay dug up in the laboratory garden with complete success. + +The clay should be kneaded with water and squeezed through a cloth to +separate grit. It is then mixed with its own volume or thereabouts of +powdered porcelain evaporating basins, broken basins being kept for +this purpose. The smoothness of the resulting earthenware will depend +on the fineness to which the porcelain fragments have been reduced. I +have found that fragments passing a sieve of sixty threads to the inch +run, do very well, though the resulting earthenware is decidedly +rough. + +The porcelain and clay being thoroughly incorporated by kneading, the +articles are moulded, it being borne in mind that they will contract +somewhat on firing. [Footnote: The contraction depends on the +temperature attained as well as on the time. An allowance of one part +in twelve will be suitable in the case considered.] The clay should +be as stiff as is convenient to work, and after moulding must be +allowed to get thoroughly dry by standing in an airy place; the +drying must not be forced, especially at first, or the clay will +crack. + +Small articles are readily fired in a Fletcher's crucible furnace +supplied with a gas blow-pipe; the furnace is heated gradually to +begin with. When a dull red heat is attained, the full power of the +blast may be turned on, and the furnace kept at its maximum +temperature for three or four hours at least, though on an emergency +shorter periods may be made to do. + +The articles are supported on a bed of white sand; after firing, the +crucible furnace must be allowed to cool slowly. It must be +remembered that the furnace walls will get hot externally after the +first few hours, consequently the furnace must be supported on bricks, +to protect the bench. + +The pottery when cold may be dressed on a grindstone if necessary. +This amateur pottery will be found of service in making small fittings +for switch-boards, commutators, and in electrical work generally. + +Pottery made as described is very hard and strong, the hardness and +strength depending in a great degree on the proportion of powdered +porcelain added to the clay, as well, of course, as on the quality of +both of these materials. + +It is a good plan to knead a considerable quantity of the mixture, +which may then be placed in a well-covered jar, and kept damp by the +addition of a little water. + +Pottery thus made does not require to be glazed, but, of course, a +glaze can be obtained by any of the methods described in works on +pottery manufacture. The following glaze has been recommended to me +by a very competent potter:- + +Litharge + +7 parts by weight + +Ground flint + +2 parts by weight + +Cornish stone or felspar + +1 parts by weight + +These ingredients are to be ground up till they will pass the finest +sieve--say 180 threads to the inch. They are then mixed with water +till they form a paste of the consistency of cream. They must, of +course, be mixed together perfectly. The ware to be glazed is dipped +into the cream after the first firing; it is then dried as before and +refired. The glaze will melt at a bright red heat, but it will crack +if not fired harder; the harder it is fired the less likely is it to +crack. + +If colouring matters are added they must be ground in a mill free from +iron till they are so fine that a thick blanket filter will not filter +them when suspended in water. This remark applies particularly to +oxide of cobalt. + +APPENDIX + +PLATINISING GLASS + +IN the Philosophical Magazine for July 1888 (vol. xxvi. p. 1) there +is a paper by Professor Kundt translated from the Sitzungsberichte of +the Prussian Academy. This paper deals with the indices of refraction +of metals. Thin prisms were obtained by depositing metals +electrolytically on glass surfaces coated with platinum. The +preparation of these surfaces is troublesome. Kundt recounts that no +less than two thousand trials were made before success was attained. +A detailed account of the preparation of these surfaces is not given +by Kundt, but one is promised--a promise unfortunately unfulfilled so +far as I am able to discover. A hunt through the literature led to +the discovery of the following references: Central Zeitung fuer Optik +und Mechanik, p. 142 (1888); Dingler's Polytechnik Journal, Vol. +cxcv. p. 464; Comptes Rendus, vol. lxx. (1870). + +The original communication is a paper by Jouglet in the Comptes +Rendus, of which the other references are abstracts. The account in +Dingier is a literal translation of the original paper, and the note +in the Central Zeitung is abbreviated sufficiently to be of no value. +The details are briefly as follows:- + +One hundred grams of platinum are dissolved in aqua regia and the +solution is dried on the sand bath, without, however, producing +decomposition. Though the instructions are not definite, I presume +that the formation of PtCl4 is contemplated. + +The dried salt is added little by little to rectified oil of lavender, +placed on a glass paint-grinding plate, and the salt and oil are +ground together with a muller. Care is required to prevent any +appreciable rise of temperature which would decompose the compound +aimed at, and it is for this reason that the salt is to be added +gradually. Of course the absorption of water from the air must be +prevented from taking place as far as possible. Finally, the compound +is diluted by adding oil of lavender up to a total weight of 1400 +grams (of oil). + +The liquid is poured into a porcelain dish and left absolutely at rest +for eight days. It is then decanted and filtered, left six days at +rest, and again decanted (if necessary). The liquid should have a +specific gravity of 5 deg. on the acid hydrometer. (If by this the Baume +scale is intended, the corresponding specific gravity would be 1.037.) +A second liquid is prepared by grinding up 25 grams of litharge with +25 grams of borate of lead and 8 to 10 grams of oil of lavender. The +grinding must be thoroughly carried out. + +This liquid is to be added to the one first described, and the whole +well mixed. The resulting fluid constitutes the platinising liquid, +and is applied as follows:- + +A sheet of clean glass is held vertically, and the liquid is painted +over it, carrying the brush from the lower to the upper edge. The +layer of oil dries slowly, and when it is dry the painting is again +proceeded with, moving the brush this time from right to left; and +similarly the process is repeated twice, the brush being carried from +top to bottom and left to right. This is with the object of securing +great uniformity in the coating. Nothing is said as to the manner in +which the glass is to be dried. + +The dried glass is finally heated to a temperature of dull redness in +a muffle furnace. The resinous layer burns away without running or +bubbling, and leaves a dull metallic surface. As the temperature +rises this suddenly brightens, and we obtain the desired surface +(which probably consists of an alloy of lead and platinum). It is +bright only on the surface away from the glass. + +I have not had an opportunity of trying this process since I +discovered the detailed account given by Jouglet; but many +modifications have been tried in the laboratory of the Sydney +University by Mr. Pollock, starting from the imperfect note in the +Central Zeitung, which led to no real success. + +It was found that it is perfectly easy to obtain brilliant films of +platinum by the following process, provided that the presence of a few +pin-holes does not matter. + +The platinum salt employed is what is bought under the name of +platinic chloride; it is, however, probably a mixture of this salt +and hydro-chloro-platinic acid, and has all the appearance of having +been obtained by evaporating a solution of platinum in aqua regia to +dryness on the water bath. A solution of this salt in distilled water +is prepared; the strength does not seem to matter very much, but +perhaps one of salt to ninety-nine water may be regarded as a standard +proportion. To this solution is added a few drops of ordinary gum +water (i.e. a solution of dextrin). The exact quantity does not +matter, but perhaps about 2 per cent may be mentioned as giving good +results. + +The glass is painted over with this solution and dried slowly on the +water bath. When the glass is dry, and covered with a uniform hard +film of gum and platinum salt free from bubble holes, it is heated to +redness in a muffle furnace. The necessary and sufficient temperature +is reached as soon as the glass is just sensibly red-hot. + +The mirrors obtained in this way are very brilliant on the free +platinum surface. If the gum be omitted, the platinum will have a mat +surface; and if too much gum be used, the platinum will get spotty by +bubbles bursting. There does not appear to be any advantage in using +lead. + +It is quite essential that the film be dry and hard before the glass +is fired. + + + + + + + +End of the Project Gutenberg EBook of On Laboratory Arts, by Richard Threlfall + +*** END OF THIS PROJECT GUTENBERG EBOOK ON LABORATORY ARTS *** + +***** This file should be named 22784.txt or 22784.zip ***** +This and all associated files of various formats will be found in: + http://www.gutenberg.org/2/2/7/8/22784/ + +Produced by Jon Richfield + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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