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authorRoger Frank <rfrank@pglaf.org>2025-10-15 05:31:01 -0700
committerRoger Frank <rfrank@pglaf.org>2025-10-15 05:31:01 -0700
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+The Project Gutenberg EBook of Acetylene, The Principles Of Its Generation
+And Use, by F. H. Leeds and W. J. Atkinson Butterfield
+
+This eBook is for the use of anyone anywhere at no cost and with
+almost no restrictions whatsoever. You may copy it, give it away or
+re-use it under the terms of the Project Gutenberg License included
+with this eBook or online at www.gutenberg.org
+
+
+Title: Acetylene, The Principles Of Its Generation And Use
+
+Author: F. H. Leeds
+ W. J. Atkinson Butterfield
+
+
+Release Date: May, 2005 [EBook #8144]
+This file was first posted on June 19, 2003
+Last Updated: May 17, 2013
+
+Language: English
+
+Character set encoding: ISO-8859-1
+
+*** START OF THIS PROJECT GUTENBERG EBOOK ACETYLENE ***
+
+
+
+
+Produced by Richard Prairie, Tonya Allen, Juliet Sutherland,
+Charles Franks, and the Online Distributed Proofreading Team
+
+
+
+
+
+
+
+
+ACETYLENE
+
+THE PRINCIPLES OF ITS GENERATION AND USE
+
+A PRACTICAL HANDBOOK ON THE PRODUCTION, PURIFICATION, AND SUBSEQUENT
+TREATMENT OF ACETYLENE FOR THE DEVELOPMENT OF LIGHT, HEAT, AND POWER
+
+Second Edition
+
+REVISED AND ENLARGED
+
+BY
+
+F. H. LEEDS, F.I.C.
+
+FOR SOME YEARS TECHNICAL EDITOR OF THE JOURNAL "ACETYLENE"
+
+AND
+
+W. J. ATKINSON BUTTERFIELD, M.A.
+
+AUTHOR OF "THE CHEMISTRY OF GAS MANUFACTURE"
+
+
+
+
+
+
+
+PREFATORY NOTE TO THE FIRST EDITION
+
+In compiling this work on the uses and application of acetylene, the
+special aim of the authors has been to explain the various physical and
+chemical phenomena:
+
+(1) Accompanying the generation of acetylene from calcium carbide and
+water.
+
+(2) Accompanying the combustion of the gas in luminous or incandescent
+burners, and
+
+(3) Its employment for any purpose--(a) neat, (b) compressed into
+cylinders, (c) diluted, and (d) as an enriching material.
+
+They have essayed a comparison between the value of acetylene and other
+illuminants on the basis of "illuminating effect" instead of on the
+misleading basis of pure "illuminating power," a distinction which they
+hope and believe will do much to clear up the misconceptions existing on
+the subject. Tables are included, for the first time (it is believed) in
+English publications, of the proper sizes of mains and service-pipes for
+delivering acetylene at different effective pressures, which, it is
+hoped, will prove of use to those concerned in the installation of
+acetylene lighting systems.
+
+_June_ 1903
+
+NOTE TO THE SECOND EDITION
+
+The revision of this work for a new edition was already far advanced when
+it was interrupted by the sudden death on April 30, 1908, of Mr. F. H.
+Leeds. The revision was thereafter continued single-handed, with the help
+of very full notes which Mr. Leeds had prepared, by the undersigned. It
+had been agreed prior to Mr. Leeds' death that it would add to the
+utility of the work if descriptions of a number of representative
+acetylene generators were given in an Appendix, such as that which now
+appears at the conclusion of this volume. Thanks are due to the numerous
+firms and individuals who have assisted by supplying information for use
+in this Appendix.
+
+W. J. ATKINSON BUTTERFIELD
+
+WESTMINSTER
+
+_August 1909_
+
+CONTENTS
+
+CHAPTER I
+
+INTRODUCTORY--THE COST AND ADVANTAGES OF ACETYLENE LIGHTING
+
+Intrinsic advantages
+Hygienic advantages
+Acetylene and paraffin oil
+Blackened ceilings
+Cost of acetylene lighting
+Cost of acetylene and coal-gas
+Cost of acetylene and electric lighting
+Cost of acetylene and paraffin oil
+Cost of acetylene and air-gas
+Cost of acetylene and candles
+Tabular statement of costs (_to face_)
+Illuminating power and effect
+
+
+CHAPTER II
+
+THE PHYSICS AND CHEMISTRY OF THE REACTION BETWEEN CARBIDE AND WATER
+
+Nature of calcium carbide
+Storage of calcium carbide
+Fire risks of acetylene lighting
+Purchase of carbide
+Quality and sizes of carbide
+Treated and scented carbide
+Reaction between carbide and water
+ chemical nature
+ heat evolved
+ difference between heat and temperature
+ amount of heat evolved
+ effect of heat on process of generation
+Reaction:
+ effects of heat
+ effect of heat on the chemical reaction
+ effects of heat on the acetylene
+ effects of heat on the carbide
+Colour of spent carbide
+Maximum attainable temperatures
+Soft solder in generators
+Reactions at low temperatures
+Reactions at high temperatures
+Pressure in generators
+
+CHAPTER III
+
+THE GENERAL PRINCIPLES OF ACETYLENE GENERATION ACETYLENE GENERATING
+APPARATUS
+
+Automatic and non-automatic generators
+Control of the chemical reaction
+Non-automatic carbide-to-water generators
+Non-automatic water-to-carbide generators
+Automatic devices
+Displacement gasholders
+Action of water-to-carbide generators
+Action of carbide-to-water generators
+Use of oil in generator
+Rising gasholder
+Deterioration of acetylene on storage
+Freezing and its avoidance
+Corrosion in apparatus
+Isolation of holder from generator
+Water-seals
+Vent pipes and safety valve
+Frothing in generator
+Dry process of generation
+Artificial lighting of generator sheds
+
+CHAPTER IV
+
+THE SELECTION OF AN ACETYLENE GENERATOR
+
+Points to be observed
+Recommendations of Home Office Committee
+British and Foreign regulations for the construction and installation of
+ acetylene generating plant
+
+CHAPTER V
+
+THE TREATMENT OF ACETYLENE AFTER GENERATION
+
+Impurities in calcium carbide
+Impurities of acetylene
+Removal of moisture
+Generator impurities in acetylene
+Filters
+Carbide impurities in acetylene
+Washers
+Reasons for purification
+Necessary extent of purification
+Quantity of impurities in acetylene
+Purifying materials
+Bleaching powder
+Heratol, frankoline, acagine, and puratylene
+Efficiency of purifying material
+Minor reagent
+Method of a gas purifier
+Methods of determining exhaustion of purifying material
+Regulations for purification
+Drying
+Position of purifier
+Filtration
+General arrangement of plans
+Generator residues
+Disposal of residue
+
+CHAPTER VI
+
+THE CHEMICAL AND PHYSICAL PROPERTIES OF ACETYLENE
+
+Physical properties
+Leakage
+Heat of combustion
+Explosive limits
+Range of explosibility
+Solubility in liquids
+Toxicity
+Endothermic nature
+Polymerisation
+Heats of formation and combustion
+Colour of flame
+Radiant efficiency
+Chemical properties
+Reactions with copper
+
+CHAPTER VII
+
+MAINS AND SERVICE-PIPES--SUBSIDIARY APPARATUS
+
+Meters
+Governors
+Gasholder pressure
+Pressure-gauges
+Dimensions of mains and pipes
+Velocity of flow in pipes
+Service-pipes and mains
+Leakage
+Pipes and fittings
+Laying mains
+Expelling air from pipes
+Tables of pipes and mains
+
+CHAPTER VIII
+
+COMBUSTION OF ACETYLENE IN LUMINOUS BURNERS--THEIR DISPOSITION
+
+Nature of luminous flames
+Illuminating power
+Early burners
+Injector and twin-flame burners
+Illuminating power of self-luminous burners
+Glassware for burners
+
+CHAPTER IX
+
+INCANDESCENT BURNERS--HEATING APPARATUS--MOTORS--AUTOGENOUS SOLDERING
+
+Merits of incandescent lighting
+Conditions for incandescent lighting
+Illuminating power of incandescent burners
+Durability of mantles
+Typical incandescent burners
+Acetylene for heating and cooking
+Acetylene motors
+Blowpipes
+Autogenous soldering and welding
+
+CHAPTER X
+
+CARBURETTED ACETYLENE
+
+Carburetted acetylene
+Illuminating power of carburetted acetylene
+Carburetted acetylene for "power"
+
+
+CHAPTER XI
+
+COMPRESSED AND DISSOLVED ACETYLENE--MIXTURES WITH OTHER GASES
+
+Compression
+Dissolved acetylene
+Solution in acetone
+Liquefied acetylene
+Dilution with carbon dioxide
+Dilution with air
+Mixed carbides
+Dilution with, methane and hydrogen
+Self-inflammable acetylene
+Enrichment with acetylene
+Partial pressure
+Acetylene-oil-gas
+
+CHAPTER XII
+
+SUNDRY USES
+
+Destruction of noxious moths
+Destruction of phylloxera and mildew
+Manufacture of lampblack
+Production of tetrachlorethane
+Utilisation of residues
+Sundry uses for the gas
+
+CHAPTER XIII
+
+PORTABLE ACETYLENE LAMPS AND PLANT
+
+Table and vehicular lamps
+Flare lamps
+Cartridges of carbide
+Cycle-lamp burners
+Railway lighting
+
+CHAPTER XIV
+
+VALUATION AND ANALYSIS OF CARBIDE
+
+Regulations of British Acetylene Association
+Regulations oŁ German Acetylene Association
+Regulations of Austrian Acetylene Association
+Sampling carbide
+Yield of gas from small carbide
+Correction of volumes for temperature and pressure
+Estimation of impurities
+Tabular numbers
+
+APPENDIX
+
+DESCRIPTIONS OP GENERATORS
+
+America: Canada
+America: United States
+Austria-Hungary
+Belgium
+France
+Germany
+Great Britain and Ireland
+
+INDEX
+
+INDEX TO APPENDIX
+
+
+
+ACETYLENE
+
+
+
+CHAPTER I
+
+INTRODUCTORY--THE COST AND ADVANTAGES OF ACETYLENE LIGHTING
+
+Acetylene is a gas [Footnote: For this reason the expression, "acetylene
+gas," which is frequently met with, would be objectionable on the ground
+of tautology, even if it were not grammatically and technically
+incorrect. "Acetylene-gas" is perhaps somewhat more permissible, but it
+is equally redundant and unnecessary.] of which the most important
+application at the present time is for illuminating purposes, for which
+its properties render it specially well adapted. No other gas which can
+be produced on a commercial scale is capable of giving, volume for
+volume, so great a yield of light as acetylene. Hence, apart from the
+advantages accruing to it from its mode of production and the nature of
+the raw material from which it is produced, it possesses an inherent
+advantage over other illuminating gases in the smaller storage
+accommodation and smaller mains and service-pipes requisite for the
+maintenance of a given supply of artificial light. For instance, if a
+gasholder is required to contain sufficient gas for the lighting of an
+establishment or district for twenty-four hours, its capacity need not be
+nearly so great if acetylene is employed as if oil-gas, coal-gas, or
+other illuminating gas is used. Consequently, for an acetylene supply the
+gasholder can be erected on a smaller area and for considerably less
+outlay than for other gas supplies. In this respect acetylene has an
+unquestionable economical advantage as a competitor with other varieties
+of illuminating gas for supplies which have generally been regarded as
+lying peculiarly within their preserves. The extent of this advantage
+will be referred to later.
+
+The advantages that accrue to acetylene from its mode of production, and
+the nature of the raw material from which it is obtained, are in reality
+of more importance. Acetylene is readily and quickly produced from a raw
+material--calcium carbide--which, relatively to the yield of light of the
+gaseous product, is less bulky than the raw materials of other gases. In
+comparison also with oils and candles, calcium carbide is capable of
+yielding, through the acetylene obtainable from it, more light per unit
+of space occupied by it. This higher light-yielding capacity of calcium
+carbide, ready to be developed through acetylene, gives the latter gas a
+great advantage over all other illuminants in respect of compactness for
+transport or storage. Hence, where facilities for transport or storage
+are bad or costly, acetylene may be the most convenient or cheapest
+illuminant, notwithstanding its relatively high cost in many other cases.
+For example, in a district to which coal and oil must be brought great
+distances, the freight on them may be so heavy that--regarding the
+question as simply one of obtaining light in the cheapest manner--it may
+be more economical to bring calcium carbide an equal or even greater
+distance and generate acetylene from it on the spot, than to use oil or
+make coal-gas for lighting purposes, notwithstanding that acetylene may
+not be able to compete on equal terms with oil--or coal-gas at the place
+from which the carbide is brought. Likewise where storage accommodation
+is limited, as in vehicles or in ships or lighthouses, calcium carbide
+may be preferable to oil or other illuminants as a source of light.
+Disregarding for the moment intrinsic advantages which the light
+obtainable from acetylene has over other lights, there are many cases
+where, owing to saving in cost of carriage, acetylene is the most
+economical illuminant; and many other cases where, owing to limited space
+for storage, acetylene far surpasses other illuminants in convenience,
+and is practically indispensable.
+
+The light of the acetylene flame has, however, some intrinsic advantages
+over the light of other artificial illuminants. In the first place, the
+light more closely resembles sunlight in composition or "colour." It is
+more nearly a pure "white" light than is any other flame or incandescent
+body in general use for illuminating purposes. The nature or composition
+of the light of the acetylene flame will be dealt with more exhaustively
+later, and compared with that afforded by other illuminants; but,
+speaking generally, it may be said that the self-luminous acetylene light
+is superior in tint, to all other artificial lights, for which reason it
+is invaluable for colour-judging and shade-matching. In the second
+place, when the gas issues from a suitable self-luminous burner under
+proper pressure, the acetylene flame is perfectly steady; and in this
+respect it in preferable to most types of electric light, to all self-
+luminous coal-gas flames and candles, and to many varieties of oil-lamp.
+In steadiness and freedom from flicker it is fully equal to incandescent
+coal-gas light, but it in distinctly superior to the latter by virtue of
+its complete freedom from noise. The incandescent acetylene flame emits a
+slight roaring, but usually not more than that coming from an
+atmospheric coal-gas burner. With the exception of the electric arc,
+self-luminous acetylene yields a flame of unsurpassed intensity, and yet
+its light is agreeably soft. In the third place, where electricity is
+absent, a brilliancy of illumination which can readily be obtained from
+self-luminous acetylene can otherwise only be procured by the employment
+of the incandescent system applied either to coal-gas or to oil; and
+there are numerous situations, such as factories, workshops, and the
+like, where the vibration of the machinery or the prevalence of dust
+renders the use of mantles troublesome if not impossible. Anticipating
+what will be said later, in cases like these, the cost of lighting by
+self-luminous acetylene may fairly be compared with self-luminous coal-
+gas or oil only; although in other positions the economy of the Welsbach
+mantle must be borne in mind.
+
+Acetylene lighting presents also certain important hygienic advantages
+over other forms of flame lighting, in that it exhausts, vitiates, and
+heats the air of a room to a less degree, for a given yield of light,
+than do either coal-gas, oils, or candles. This point in favour of
+acetylene is referred to here only in general terms; the evidence on
+which the foregoing statement is based will be recorded in a tabular
+comparison of the cost and qualities of different illuminants. Exhaustion
+of the air means, in this connexion, depletion of the oxygen normally
+present in it. One volume of acetylene requires 2-1/2 volumes of oxygen
+for its complete combustion, and since 21 volumes of oxygen are
+associated in atmospheric air with 79 volumes of inert gases--chiefly
+nitrogen--which do not actively participate in combustion, it follows
+that about 11.90 volumes of air are wholly exhausted, or deprived of
+oxygen, in the course of the combustion of one volume of acetylene. If
+the light which may be developed by the acetylene is brought into
+consideration, it will be found that, relatively to other illuminants,
+acetylene causes less exhaustion of the air than any other illuminating
+agent except electricity. For instance, coal-gas exhausts only about 6-
+1/2 times its volume of air when it is burnt; but since, volume for
+volume, acetylene ordinarily yields from three to fifteen times as much
+light as coal-gas, it follows that the same illuminative value is
+obtainable from acetylene by considerably less exhaustion of the air than
+from coal-gas. The exact ratio depends on the degree of efficiency of the
+burners, or of the methods by which light is obtained from the gases, as
+will be realised by reference to the table which follows. Broadly
+speaking, however, no illuminant which evolves light by combustion
+(oxidation), and which therefore requires a supply of oxygen or air for
+its maintenance, affords light with so little exhaustion of the air as
+acetylene. Hence in confined, ill-ventilated, or crowded rooms, the air
+will suffer less exhaustion, and accordingly be better for breathing, if
+acetylene is chosen rather than any other illuminant, except electricity.
+
+Next, in regard to vitiation of the air, by which is meant the alteration
+in its composition resulting from the admixture of products of combustion
+with it. Electric lighting is as superior to other modes of lighting in
+respect of direct vitiation as of exhaustion of the air, because it does
+not depend on combustion. Putting it aside, however, light is obtainable
+by means of acetylene with less attendant vitiation of the air than by
+means of any other gas or of oil or candles. The principal vitiating
+factor in all cases is the carbonic acid produced by the combustion. Now
+one volume of acetylene on combustion yields two volumes of carbonic
+acid, whereas one volume of coal-gas yields about 0.6 volume of carbonic
+acid. But even assuming that the incandescent system of lighting is
+applied in the case of coal-gas and not of acetylene, the ratio of the
+consumption of the two gases for the development of a given illuminative
+effect will be such that no more carbonic acid will be produced by the
+acetylene; and if the incandescent system is applied either in both cases
+or in neither, the ratio will be greatly in favour of acetylene. The
+other factors which determine the vitiation of the air of a room in which
+the gas is burning are likewise under ordinary conditions more in favour
+of acetylene. They are not, however, constant, since the so-called
+"impurities," which on combustion cause vitiation of the air, vary
+greatly in amount according to the extent to which the gases have been
+purified. London coal-gas, which was formerly purified to the highest
+degree practically attainable, used to contain on the average only 10 to
+12 grains of sulphur per 100 cubic feet, and virtually no other impurity.
+But now coal-gas, in London and most provincial towns, contains 40 to 50
+grains of sulphur per 100 cubic foot. At least 5 grains of ammonia per
+100 cubic foot in also present in coal-gas in some towns. Crude acetylene
+also contains sulphur and ammonia, that coming from good quality calcium
+carbide at the present day including about 31 grains of the former and
+25 grains of the latter per 100 cubic feet. But crude acetylene is also
+accompanied by a third impurity, viz., phosphoretted hydrogen or
+phosphine, which in unknown in coal-gas, and which is considerably more
+objectionable than either ammonia or sulphur. The formation, behaviour,
+and removal of those various impurities will be discussed in Chapter V.;
+but here it may be said that there is no reason why, if calcium carbide
+of a fair degree of purity has been used, and if the gas has been
+generated from it in a properly designed and smoothly working apparatus--
+this being quite as important as, or even more important than, the purity
+of the original carbide--the gas should not be freed from phosphorus,
+sulphur, and ammonia to the utmost necessary or desirable extent, by
+processes which are neither complicated nor expensive. And if this is
+done, as it always should be whenever the acetylene is required for
+domestic lighting, the vitiation of the air of a room due to the
+"impurities" in the gas will become much less in the case of acetylene
+than in that of even well-purified coal-gas; taking equal illuminating
+effect as the basis for comparison.
+
+Acetylene is similarly superior, speaking generally, to petroleum in
+respect of impurities, though the sulphur present in petroleum oils, such
+as are sold in this country for household use, though very variable, is
+often quite small in amount, and seldom is responsible for serious
+vitiation of the atmosphere.
+
+Regarding somewhat more closely the relative convenience and safety of
+acetylene and paraffin for the illumination of country residences, it may
+be remarked that an extraordinarily great amount of care must be bestowed
+upon each separate lamp if the whole house is to be kept free from an
+odour which is very offensive to the nostrils; and the time occupied in
+this process, which of itself is a disagreeable one, reaches several
+hours every day. Habit has taught the country dweller to accept as
+inevitable this waste of time, and largely to ignore the odour of
+petroleum in his abode; but the use of acetylene entirely does away with
+the daily cleaning of lamps, and, if the pipe-fitting work has been done
+properly, yields light absolutely unaccompanied by smell. Again, unless
+most carefully managed, the lamp-room of a large house, with its store of
+combustible oil, and its collection of greasy rags, must unavoidably
+prove a sensible addition to the risk of fire. The analogue of the lamp-
+room when acetylene is employed is the generator-house, and this is a
+separate building at some distance from the residence proper. There need
+be no appreciable odour in the generator-house, except during the times
+of charging the apparatus; but if there is, it passes into the open air
+instead of percolating into the occupied apartments.
+
+The amount of heat developed by the combustion of acetylene also is less
+for a given yield of light than that developed by most other illuminants.
+The gas, indeed, is a powerful heating gas, but owing to the amount
+consumed being so small in proportion to the light developed, the heat
+arising from acetylene lighting in a room is less than that from most
+other illuminating agents, if the latter are employed to the extent
+required to afford equally good illumination. The ratio of the heat
+developed in acetylene lighting to that developed in, _e.g._,
+lighting by ordinary coal-gas, varies considerably according to the
+degree of efficiency of the burners, or, in other words, of the methods
+by which light is obtained from the gases. Volume for volume, acetylene
+yields on combustion about three and a half times as much heat as coal-
+gas, yet, owing to its superior efficiency as an illuminant, any required
+light may be obtained through it with no greater evolution of heat than
+the best practicable (incandescent) burners for coal-gas produce. The
+heat evolved by acetylene burners adequate to yield a certain light is
+very much less than that evolved by ordinary flat-flame coal-gas burners
+or by oil-lamps giving the same light, and is not more than about three
+times as much as that from ordinary electric lamps used in numbers
+sufficient to give the same light. More exact figures for the ratio
+between the heat developed in acetylene lighting and that in other modes
+of lighting are given in the table already referred to.
+
+In connexion with the smaller amount of heat developed per unit of light
+when acetylene is the illuminant, the frequently exaggerated claim that
+acetylene does not blacken ceilings at all may be studied. Except it be a
+carelessly manipulated petroleum-lamp, no form of artificial illuminant
+employed nowadays ever emits black smoke, soot, or carbon, in spite of
+the fact that all luminous flames commercially capable of utilisation do
+contain free carbon in the elemental state. The black mark on a ceiling
+over a source of light is caused by a rising current of hot air and
+combustion products set up by the heat accompanying the light, which
+current of hot gas carries with it the dust and dirt always present in
+the atmosphere of an inhabited room. As this current of air and burnt gas
+travels in a fairly concentrated vertical stream, and as the ceiling is
+comparatively cool and exhibits a rough surface, that dust and dirt are
+deposited on the ceiling above the flame, but the stain is seldom or
+never composed of soot from the illuminant itself. Proof of this
+statement may be found in the circumstance that a black mark is
+eventually produced over an electric glow-lamp and above a pipe
+delivering hot water. Clearly, therefore, the depth and extent of the
+mark will depend on the volume and temperature of the hot gaseous
+current; and since per unit of light acetylene emits a far smaller
+quantity of combustion products and a far smaller amount of heat than any
+other flame illuminant except incandescent coal-gas, the inevitable black
+mark over its flame takes very much longer to appear. Quite roughly
+speaking, as may be deduced from what has already been said on this
+subject, the luminous flame of acetylene "blackens" a ceiling at about
+the same rate as a coal-gas burner of the best Welsbach type.
+
+There is one respect in which acetylene and other flame illuminants are
+superior to electric lighting, viz., that they sterilise a larger volume
+of air. All the air which is needed to support combustion, as well as the
+excess of air which actually passes through the burner tube and flame in
+incandescent burners, is obviously sterilised; but so also is the much
+larger volume of air which, by virtue of the up-current due to the heat
+of the flame, is brought into anything like close proximity with the
+light. The electric glow-lamp, and the most popular and economical modern
+enclosed electric arc-lamp, sterilise only the much smaller volume of air
+which is brought into direct contact with their glass bulbs. Moreover,
+when large numbers of persons are congregated in insufficiently
+ventilated buildings--and many public rooms are insufficiently
+ventilated--the air becomes nauseous to inspire and positively
+detrimental to the health of delicate people, by reason of the human
+effluvia which arise from soiled raiment and uncleansed or unhealthy
+bodies, long before the proportion of carbonic acid by itself is high
+enough to be objectionable. Thus a certain proportion of carbonic acid
+coming from human lungs and skin is more harmful than the same proportion
+of carbonic acid derived from the combustion of gas or oil. Hence
+acetylene and flame illuminants generally have the valuable hygienic
+advantages over electric lighting, not only of killing a far larger
+number of the micro-organisms that may be present in the air, but, by
+virtue of their naked flames, of burning up and destroying a considerable
+quantity of the aforesaid odoriferous matter, thus relieving the nose and
+materially assisting in the prevention of that lassitude and anćmia
+occasionally follow the constant inspiration of air rendered foul by
+human exhalations.
+
+The more important advantages of acetylene as an illuminant have now been
+indicated, and it remains to discuss the cost of acetylene lighting in
+comparison with other modes of procuring artificial light. At the outset
+it may be stated that a very much greater reduction in the price of
+calcium carbide--from which acetylene is produced--than is likely to
+ensue under the present methods and conditions of manufacture will be
+required to make acetylene lighting as cheap as ordinary gas lighting in
+towns in this country, provided incandescent burners are used for the
+gas. On the score of cheapness (and of convenience, unless the acetylene
+were delivered to the premises from some central generating station)
+acetylene cannot compete as an illuminant with coal-gas where the latter
+costs, say, not more than 5s. per 1000 cubic feet, if only
+reasonable attention is given to the gas-burners, and at least a quarter
+of them are on the incandescent system. If, on the other hand, coal-gas
+is misused and wasted through the employment only of interior or worn-out
+flat-flame burners, while the best types of burner are used for
+acetylene, the latter gas may prove as cheap for lighting as coal-gas at,
+say, 2s. 6d. per 1000 cubic feet (and be far better hygienically);
+whereas, contrariwise, if coal-gas is used only with good and properly
+maintained incandescent burners, it may cost over 10s. per 1000 cubic
+feet, and be cheaper than acetylene burned in good burners (and as good
+from the hygienic standpoint). More precise figures on the relative costs
+of coal-gas lighting and acetylene lighting are given in the tabular
+statement at the close of this chapter.
+
+With regard to electric lighting it is somewhat difficult to lay down a
+fair basis of comparison, owing to the wide variations in the cost of
+current, and in the efficiency of lamps, and to the undoubted hygienic
+and aesthetic claims of electric lighting to precedence. But in towns in
+this country where there is a public electricity supply, electric
+lighting will be used rather than acetylene for the same reasons that it
+is preferred to coal-gas. Cost is only a secondary consideration in such
+cases, and where coal-gas is reasonably cheap, and nevertheless gives
+place to electric lighting, acetylene clearly cannot hope to supplant the
+latter. [Footnote: Where, however, as is frequently the case with small
+public electricity-supply works, the voltage of the supply varies
+greatly, the fluctuations in the light of the lamps, and the frequent
+destruction of fuses and lamps, are such manifest inconveniences that
+acetylene is in fact now being generally preferred to electric lighting
+in such circumstances.] But where current cannot be had from an
+electricity-supply undertaking, and it is a question, in the event of
+electric lighting being adopted, of generating current by driving a
+dynamo, either by means of a gas-engine supplied from public gas-mains,
+by means of a special boiler installation, or by means of an oil-engine
+or of a power gas-plant and gas-engine, the claims of acetylene to
+preference are very strong. An important factor in the estimation of the
+relative advantages of electricity and acetylene in such cases is the
+cost of labour in looking after the generating plant. Where a gas-engine
+supplied from public gas-mains is used for driving the dynamo, electric
+lighting can be had at a relatively small expenditure for attendance on
+the generating plant. But the cost of the gas consumed will be high, and
+actually light could be obtained directly from the gas by means of
+incandescent mantles at far loss cost than by consuming the gas in a
+motor for the indirect production of light by means of electric current.
+Therefore electric lighting, if adopted under these conditions, must be
+preferred to gas lighting from considerations which are deemed to
+outweigh those of a much higher cost, and acetylene does not present so
+great advantages over coal-gas as to affect the choice of electric
+lighting. But in the cases where there is no public gas-supply, and
+current must be generated from coal or coke or oil consumed on the spot,
+the cost of the skilled labour required to look after either a boiler,
+steam-engine and dynamo, or a power gas-plant and gas-engine or oil-
+engine and dynamo, will be so heavy that unless the capacity of the
+installation is very great, acetylene will almost certainly prove a
+cheaper and more convenient method of obtaining light. The attention
+required by an acetylene installation, such as a country house of upwards
+of thirty rooms would want, is limited to one or two hours' labour per
+diem at any convenient time during daylight. Moreover, the attendant need
+not be highly paid, as he will not have required an engineman's training,
+as will the attendant on an electric lighting plant. The latter, too,
+must be present throughout the hours when light is wanted unless a heavy
+expenditure has been incurred on accumulators. Furthermore, the capital
+outlay on generating plant will be very much less for acetylene than for
+electric lighting. General considerations such as these lead to the
+conclusion that in almost all country districts in this country a house
+or institution could be lighted more cheaply by means of acetylene than
+by electricity. In the tabular statement of comparative costs of
+different modes of lighting, electric lighting has been included only on
+the basis of a fixed cost per unit, as owing to the very varied cost of
+generating current by small installations in different parts of the
+country it would be futile to attempt to give the cost of electric
+lighting on any other basis, such as the prime cost of coal or coke in a
+particular district. Where current is supplied by a public electricity-
+supply undertaking, the cost per unit is known, and the comparative costs
+of electric light and acetylene can be arrived at with tolerable
+precision. It has not been thought necessary to include in the tabular
+statement electric arc-lamps, as they are only suitable for the lighting
+of large spaces, where the steadiness and uniformity of the illumination
+are of secondary importance. Under such conditions, it may be stated
+parenthetically, the electric arc-light is much less costly than
+acetylene lighting would be, but it is now in many places being
+superseded by high-pressure gas or oil incandescent lights, which are
+steady and generally more economical than the arc light.
+
+The illuminant which acetylene is best fitted to supersede on the score
+of convenience, cleanliness, and hygienic advantages is oil. By oil is
+meant, in this connection, the ordinary burning petroleum, kerosene, or
+paraffin oil, obtained by distilling and refining various natural oils
+and shales, found in many countries, of which the United States
+(principally Pennsylvania), Russia (the Caucasus chiefly), and Scotland
+are practically the only ones which supply considerable quantities for
+use in Great Britain. Attempts are often made to claim superiority for
+particular grades of these oils, but it may be at once stated that so for
+as actual yield of light is concerned, the same weight of any of the
+commercial oils will give practically the same result. Hence in the
+comparative statement of the cost of different methods of lighting, oil
+will be taken at the cheapest rate at which it could ordinarily be
+obtained, including delivery charges, at a country house, when bought by
+the barrel. This rate at the present time is about ninepence per gallon.
+A higher price may be paid for grades of mineral oil reputed to be safer
+or to give a "brighter" or "clearer" light; but as the quantity of light
+depends mainly upon the care and attention bestowed on the burner and
+glass fittings of the lamp, and partly upon the employment of a suitable
+wick, while the safety of each lamp depends at least as much upon the
+design of that lamp, and the accuracy with which the wick fits the burner
+tube, as upon the temperature at which the oil "flashes," the extra
+expense involved in burning fancy-priced oils will not be considered
+here.
+
+The efficiency (_i.e._, the light yielded per pint or other unit
+volume consumed) of oil-lamps varies greatly, and, speaking broadly,
+increases with the power of the lamp. But as large or high-power lamps
+are not needed throughout a house, it is fairer to assume that the light
+obtainable from oil in ordinary household use is the mean of that
+afforded by large and that afforded by small lamps. A large oil-lamp as
+commonly used in country houses will give a light of about 20 candle-
+power, while a convenient small lamp will give a light of not more than
+about 5 candle-power. The large lamp will burn about 55 hours for every
+gallon of oil consumed, or give an illuminating duty of about 1100
+candle-hours (_i.e._, the product of candle-power by burning-hours)
+per gallon. The small lamp, on the other hand, will burn about 140 hours
+for every gallon of oil consumed, or give an illuminating duty of about
+700 candle-hours per gallon. Actually large lamps would in most country
+houses be used only in the entrance hall, living-rooms, and kitchen,
+while passages and minor rooms on the lower floors would be lighted by
+small lamps. Hence, making due allowance for the lower rate of
+consumption of the small lamps, it will be seen that, given equal numbers
+of large and small lamps in use, the mean illuminating duty of a gallon
+of oil as burnt in country houses will be 987, or, in round figures, 990
+candle-hours. Usually candles are used in the bedrooms of country houses
+where the lower floors are lighted by means of petroleum lamps; but when
+acetylene is installed in such a house it will frequently be adopted in
+the principal bed- and dressing-rooms as well as in the living-rooms, as,
+unless candles are employed very lavishly, they are really totally
+inadequate to meet the reasonable demands for light of, _e.g._, a
+lady dressing for dinner. Where acetylene displaces candles as well as
+lamps in a country house, it is necessary, in comparing the cost of the
+new illuminant with that of the candles and oil, to bear in mind the
+superior degree of illumination which is secured in all rooms, at least
+where candles were formerly used.
+
+In regard to exhaustion and vitiation of the air, and to heat evolved,
+self-luminous petroleum lamps stand on much the same footing as coal-gas
+when the latter is burned in flat-flame burners, if the comparison is
+based on a given yield of light. A large lamp, owing to its higher
+illuminating efficiency, is better in this respect than a small one--
+light for light, it is more hygienic than ordinary flat-flame coal-gas
+burners, while a small lamp is less hygienic. It will therefore be
+understood at once, from what has already been said about the superiority
+on hygienic grounds of acetylene to flat-flame coal-gas lighting, that
+acetylene is in this respect far superior to petroleum lamps. The degree
+of its superiority is indicated more precisely by the figures quoted in
+the tabular statement which concludes this chapter.
+
+Before giving the tabular statement, however, it is necessary to say a
+few words in regard to one method of lighting which, may possibly develop
+into a more serious competitor with acetylene for the lighting of the
+better class of country house than any of the illuminating agents and
+modes of lighting so far referred to. The method in question is lighting
+by so-called air-gas used for raising mantles to incandescence in
+upturned or inverted burners of the Welsbach-Kern type. "Air-gas" is
+ordinary atmospheric air, more or less completely saturated with the
+vapour of some highly volatile hydrocarbon. The hydrocarbons practically
+applied have so far been only "petroleum spirit" or "carburine," and
+"benzol." "Petroleum spirit" or "carburine" consists of the more highly
+volatile portion of petroleum, which is removed by distillation before
+the kerosene or burning oil is recovered from the crude oil. Several
+grades of this highly volatile petroleum distillate are distinguished in
+commerce; they differ in the temperature at which they begin to distil
+and the range of temperature covered by their distillation, and, speaking
+more generally, in their degree of volatility, uniformity, and density.
+If the petroleum distillate is sufficiently volatile and fairly uniform
+in character, good air-gas may be produced merely by allowing air to pass
+over an extended surface of the liquid. The vapour of the petroleum
+spirit is of greater density than air, and hence, if the course of the
+air-gas is downward from the apparatus at which it is produced, the flow
+of air into the apparatus and over the surface of the spirit will be
+automatically maintained by the "pull" of the descending air-gas when
+once the flow has been started until the outlet for the air-gas is
+stopped or the spirit in the apparatus is exhausted. Hence, if the
+apparatus for saturating air with the vapour of the light petroleum is
+placed well above all the points at which the air-gas is to be burnt--
+_e.g._, on the roof of the house--the production of the air-gas may
+by simple devices become automatic, and the only attention the apparatus
+will require will be the replenishing of its reservoir from time to time
+with light petroleum. But a number of precautions are required to make
+this simple process operate without interruption or difficulty. For
+instance, the evaporation of the spirit must not be so rapid relatively
+to its total bulk as to lower its temperature, and thereby that of the
+overflowing air, too much; the reservoir must be protected from extreme
+cold and extreme heat; and the risk of fire from the presence of a highly
+volatile and highly inflammable liquid on or near the roof of the house
+must be met. This risk is one to which fire insurance companies take
+exception.
+
+More commonly, however, air-gas is made non-automatically, or more or
+less automatically by the employment of some mechanical means. The light
+petroleum, benzol, or other suitable volatile hydrocarbon is volatilised,
+where necessary, by the application of gentle heat, while air is driven
+over or through it by means of a small motor, which in some cases is a
+hot-air engine operated by heat supplied by a flame of the air-gas
+produced. These air-gas producers, or at least the reservoir of volatile
+hydrocarbon, may be placed in an outbuilding, so that the risk of fire in
+the house itself is minimised. They require, however, as much attention
+as an acetylene generator, usually more. It is difficult to give reliable
+data as to the cost of air-gas, inclusive of the expenses of production.
+It varies considerably with the description of hydrocarbon employed, and
+its market price. Air-gas is only slightly inferior hygienically to
+acetylene, and the colour of its light is that of the incandescent light
+as produced by coal-gas or acetylene. Air-gas of a certain grade may be
+used for lighting by flat-flame burners, but it has been available thus
+for very many years, and has failed to achieve even moderate success. But
+the advent of the incandescent burner has completely changed its position
+relatively to most other illuminants, and under certain conditions it
+seems likely to be the most formidable competitor with acetylene. Since
+air-gas, and the numerous chemically identical products offered under
+different proprietary names, is simply atmospheric air more or less
+loaded with the vapour of a volatile hydrocarbon which is normally
+liquid, it possesses no definite chemical constitution, but varies in
+composition according to the design of the generating plant, the
+atmospheric temperature at the time of preparation, the original degree
+of volatility of the hydrocarbon, the remaining degree of volatility
+after the more volatile portions have been vaporised, and the speed at
+which the air is passed through the carburettor. The illuminating power
+and the calorific value of air-gas, unless the manufacture is very
+precisely controlled, are apt to be variable, and the amount of light,
+emitted, either in self-luminous or in incandescent burners, is somewhat
+indeterminate. The generating plant must be so constructed that the air
+cannot at any time be mixed with as much hydrocarbon vapour as
+constitutes an explosive mixture with it, otherwise the pipes and
+apparatus will contain a gas which will forthwith explode if it is
+ignited, _i.e._, if an attempt is made to consume it otherwise than
+in burners with specially small orifices. The safely permissible mixtures
+are (1) air with less hydrocarbon vapour than constitutes an explosive
+mixture, and (2) air with more hydrocarbon vapour than constitutes an
+explosive mixture. The first of these two mixtures is available for
+illuminating purposes only with incandescent mantles, and to ensure a
+reasonable margin of safety the mixing apparatus must be so devised that
+the proportion of hydrocarbon vapour in the air-gas can never exceed 2
+per cent. From Chapter VI. it will be evident that a little more than 2
+per cent. of benzene, pentane or benzoline vapour in air forms an
+explosive mixture. What is the lowest proportion of such vapours in
+admixture with air which will serve on combustion to maintain a mantle in
+a state of incandescence, or even to afford a flame at all, does not
+appear to have been precisely determined, but it cannot be much below 1-
+1/2 per cent. Hence the apparatus for producing air-gas of this first
+class must be provided with controlling or governing devices of such
+nicety that the proportion of hydrocarbon vapour in the air-gas is
+maintained between about 1-1/2 and 2 per cent. It is fair to say that in
+normal working conditions a number of devices appear to fulfil this
+requirement satisfactorily. The second of the two mixtures referred to
+above, viz., air with more hydrocarbon vapour than constitutes an
+explosive mixture, is primarily suitable for combustion in self-luminous
+burners, but may also be consumed in properly designed incandescent
+burners. But the generating apparatus for such air-gas must be equipped
+with some governing or controlling device which will ensure the
+proportion of hydrocarbon vapour in the mixture never falling below, say,
+7 per cent. On the other hand, if saturation of the air with the vapour
+is practically attained, should the temperature of the gas fall before it
+arrives at the point of combustion, part of the spirit will condense out,
+and the product will thus lose part of its illuminating or calorific
+intensity, besides partially filling the pipes with liquid products of
+condensation. The loss of intensity in the gas during cold weather may or
+may not be inconvenient according to circumstances; but the removal of
+part of the combustible material brings the residual air-gas nearer to
+its limit of explosibility--for it is simply a mixture of combustible
+vapour with air, which, normally, is not explosive because the proportion
+of spirit is too high--and thus, when led into an atmospheric burner, the
+extra amount of air introduced at the injector jets may cause the mixture
+to be an explosive mixture of air and spirit, so that it will take fire
+within the burner tube instead of burning quietly at the proper orifice.
+This matter will be made clearer on studying what is said about explosive
+limits in Chapter VI., and what is stated about incandescent acetylene
+(carburetted or not) in Chapters IX. and X. Clearly, however, high-grade
+air-gas is only suitable for preparation at the immediate spot where it
+is to be consumed; it cannot be supplied to a complete district unless it
+is intentionally made of such lower intensity that the proportion of
+spirit is too small ever to allow of partial deposition in the mains
+during the winter.
+
+It is perhaps necessary to refer to the more extended use of candles for
+lighting in some few houses in which lamps are disliked on aesthetic, or,
+in some cases, ostensibly on hygienic grounds. Candle lighting, speaking
+broadly, is either very inadequate so far as ordinary living-rooms are
+concerned, or, if adequate, is very costly. Tests specially carried out
+by one of the authors to determine some of the figures required in the
+ensuing table show that ordinary paraffin or "wax" candles usually emit
+about 20 per cent. more light than that given by the standard spermaceti
+candle, whose luminosity is the unit by which the intensity of other
+lights is reckoned in Great Britain; and also that the light so emitted
+by domestic candles is practically unaffected by the sizes--"sixes,"
+"eights," or "twelves"--burnt. In the sizes examined the light evolved
+has varied between 1.145 and 1.298 "candles," perhaps tending to increase
+slightly with the diameter of the candle tested. Hence, to obtain
+illumination in a room equal on the average to that afforded by 100
+standard candles, or some other light or lights aggregating 100 candle-
+power, would require the use of only 80 to 85 ordinary paraffin,
+ozokerite, or wax candles. But actually the essential objects in a room
+could be equally well illuminated by, say, 30 candles well distributed,
+as by two or three incandescent gas-burners, or four or five large oil-
+lamps. Lights of high intensity, such as powerful gas-burners or oil-
+lamps, must give a higher degree of illumination in their immediate
+vicinity than is really necessary, if they are to illuminate adequately
+the more distant objects. The dissemination and diffusion of their light
+can be greatly aided by suitable colouring of ceilings, walls and
+drapings; but unless the illumination by means of lights of relatively
+high intensity is made almost wholly indirect, candles or other lights of
+low intensity, such as small electric glow-lamps, can, by proper
+distribution, be made to give more uniform or more suitably apportioned
+illumination. In this respect candles have an economical and, in some
+measure, a material advantage over acetylene also. (But when the method
+of lighting is by flames--candle or other--the multiplication of the
+number of units which is involved when they are of low intensity,
+seriously increases the risk of fire through accidental contact of
+inflammable material with any one of the flames. This risk is much
+greater with naked flames, such as candles, than with, say, inverted
+incandescent gas flames, which are to all intents and purposes fully
+protected by a closed glass globe.) Hence, in the tabular statement which
+follows of the comparative cost, &c., of different illuminants, it will
+be assumed that 30 good candles would in practice be equally efficient in
+regard to the illumination of a room as large oil-lamps, acetylene
+flames, or incandescent gas-burners aggregating 100 candle-power.
+
+For the same reason it will be assumed that electric glow-lamps of low
+intensity (nominally of 8 candle-power or less), aggregating 70-80
+candle-power, will practically serve, if suitably distributed, equally as
+well as 100 candle-power obtained from more powerful sources of light.
+Electric glow-lamps of a nominal intensity of 16 candles or thereabouts,
+and good flat-flame gas-burners, aggregating 90-95 candle-power, will
+similarly be taken as equivalent, if suitably distributed, to 100 candle-
+power from more powerful sources of light. Of the latter it will be
+assumed that each source has an intensity between 20 and 30 candle-power,
+such as is afforded by a large oil-lamp, a No. 1 Welsbach-Kern upturned,
+or a "Bijou" inverted incandescent gas-burner, or a 0.70-cubic-foot-per-
+hour acetylene burner. Either of these sources of light, when used in
+sufficient numbers, so that with proper distribution they light a room
+adequately, will be taken in the tabular statement which follows as
+affording, per candle-power evolved, the standard illuminating effect
+required in that room. The same illuminating effect will be regarded as
+attainable by means of candles aggregating only 35 per cent., or small
+electric glow-lamps aggregating 77 per cent., or large electric glow-
+lamps and flat-flame gas-burners aggregating 90 to 95 per cent. of this
+candle-power; while if sources of light of higher intensity are used,
+such as Osram or Tantalum electric lamps, or the larger incandescent gas-
+burners (the Welsbach "C" or "York," or the Nos. 3 or 4 Welsbach-Kern
+upturned, or the No. 1 or larger size inverted burners) or incandescent
+acetylene burners, it will be assumed that their aggregate candle-power
+must be in excess by about 15 per cent., in order to compensate for the
+impossibility of obtaining equally well distributed illumination. These
+assumptions are based on general considerations and data as to the effect
+of sources of light of different intensities in giving practically the
+same degree of illumination in a room; it would occupy too much space
+here to discuss more fully the grounds on which they have been made. It
+must suffice to say that they have been adopted with the object of being
+perfectly fair to each means of illumination.
+
+COST PER HOUR AND HYGIENIC EFFECT OF LIGHTING BY DIFFERENT MEANS
+
+The data (except in the column headed "cost per 100 candle-hours") refer
+to the illumination afforded by medium-sized (0.5 to 0.7 cubic foot per
+hour) acetylene burners yielding together a light of about 100 candle-
+power, and to the approximately equivalent illumination as afforded by
+other means of illumination, when the lighting-units or sources of light
+are rationally distributed.
+
+Interest and depreciation charges on the outlay on piping or wiring a
+house, on brackets, fittings, lamps, candelabra, and storage
+accommodation (for carbide and oil) have been taken as equivalent for all
+modes of lighting, and omitted in computing the total cost. The cost of
+labour for attendance on acetylene plant, oil lamps, and candles is an
+uncertain and variable item--approximately equal for all these modes of
+lighting, but saved in coal-gas and electric lighting from public supply
+mains.
+
+ ______________________________________________________________________
+| | | | | | |
+| | |Candle- | Number |Aggregate| Cost |
+| | |Power of| of | Candle- | per |
+| | Description of | each |Lighting | Power | 100 |
+|Illuminant. | Burner or Lamp. |Lighting| Units |Afforded.|Candle-|
+| | | Unit. |Required.|(About.) |Hours. |
+| | |(About.)| | |Pence. |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| |Self-luminous; 0.5 | | | | |
+| | cubic foot per hour| 18 | 5 | 90 | 1.11 |
+| |Self-luminous; 0.7 | | | | |
+| Acetylene | cubic foot per hour| 27 | 4 | 108 | 1.02 |
+| |Self-luminous; 1.0 | | | | |
+| | cubic foot per hour| 45.5 | 3 | 136 | 0.85 |
+| |Incandescent; 0.5 | | | | |
+| | cubic foot per hour| 50 | 3 | 150 | 0.49 |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| Petroleum | Large lamp . . . . | 20 | 5 | 100 | 0.84 |
+| (paraffin | | | | | |
+| oil) | Small lamp . . . . | 5 | 14 | 70 | 1.31 |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| |Flat flame (bad) 5 | | | | |
+| | cubic feet per hour| 8 | 10 | 80 | 3.75 |
+| |Flat flame (good) 6 | | | | |
+| Coal Gas | cubic feet per hour| 16 | 6 | 96 | 2.25 |
+| |Incandescent (No. 1 | | | | |
+| | Kern or Bijou In- | 25 | 4 | 100 | 0.38 |
+| | verted); 1-1/2 | | | | |
+| | cubic feet per hour| | | | |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| Candles |"Wax" (so-called) . | 1.2 | 30 | 35 | 6.14 |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| | Small glow . . . . | 7 | 11 | 77 | 2.81 |
+| | Large glow . . . . | 13 | 7 | 91 | 2.90 |
+| Electricity| | | | | |
+| | Tantalum . . . . . | 19 | 5 | 95 | 1.52 |
+| | Osram . . . . . . | 14 | 7 | 98 | 1.00 |
+|____________|____________________|________|_________|_________|_______|
+
+ ___________________________________________________________________
+| | | | |
+| | | | |
+| | | | Equivalent |
+| | Description of | Assumed Cost | Illumin- |
+|Illuminant. | Burner or Lamp. | of Illuminant. | ation. |
+| | | | Pence. |
+| | | | |
+|____________|____________________|____________________|____________|
+| | | | |
+| |Self-luminous; 0.5 | Calcium carbide | |
+| | cubic foot per hour| (yielding 5 | 1.00 |
+| |Self-luminous; 0.7 | cubic feet of | |
+| Acetylene | cubic foot per hour| acetylene per | 1.10 |
+| |Self-luminous; 1.0 | lb.) at 15s. | |
+| | cubic foot per hour| per cwt., inclu- | 1.16 |
+| |Incandescent; 0.5 | ding delivery | |
+| | cubic foot per hour| charges. | 0.74 |
+|____________|____________________|____________________|____________|
+| | | | |
+| Petroleum | Large lamp . . . . | Oil, 9d. per gal- | 0.84 |
+| (paraffin | | lon, including | |
+| oil) | Small lamp . . . . | delivery charges. | 0.92 |
+|____________|____________________|____________________|____________|
+| | | | |
+| |Flat flame (bad) 5 | | |
+| | cubic feet per hour| Public supply | 3.00 |
+| |Flat flame (good) 6 | from small | |
+| Coal Gas | cubic feet per hour| country works, | 2.16 |
+| |Incandescent (No. 1 | at 5s. per 1000 | |
+| | Kern or Bijou In- | cubic feet. | 0.38 |
+| | verted); 1-1/2 | | |
+| | cubic feet per hour| | |
+|____________|____________________|____________________|____________|
+| | | | |
+| Candles |"Wax" (so-called) . | 5d. per lb. | 2.60 |
+|____________|____________________|____________________|____________|
+| | | | |
+| | Small glow . . . . | Public supply | 2.16 |
+| | Large glow . . . . | from small | 2.64 |
+| Electricity| | town works | |
+| | Tantalum . . . . . | at 6d. per | 1.45 |
+| | Osram . . . . . . | B.O.T. unit. | 0.98 |
+|____________|____________________|____________________|____________|
+
+ _______________________________________________________________________
+| | | | | | |
+| | |Inci- | Exhaus- |Vitiation | Heat |
+| | | den- | tion of | of Air. |Produced.|
+| | Description of | tal |Air.Cubic|Cubic Feet|Number of|
+|Illuminant. | Burner or Lamp. |Expen-|Feet Dep-| of Car- |Units of |
+| | | ces. |rived of |bonic Acid| Heat. |
+| | | | Oxygen. | Formed. |Calories.|
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| |Self-luminous; 0.5 | | | | |
+| | cubic foot per hour| [1] | 29.8 | 5.0 | 900 |
+| |Self-luminous; 0.7 | | | | |
+| Acetylene | cubic foot per hour| | 33.3 | 5.6 | 1010 |
+| |Self-luminous; 1.0 | | | | |
+| | cubic foot per hour| | 35.7 | 6.0 | 1000 |
+| |Incandescent; 0.5 | | | | |
+| | cubic foot per hour| [2] | 17.9 | 3.0 | 545 |
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| Petroleum | Large lamp . . . . | | 140.0 | 19.6 | 3630 |
+| (paraffin | | [3] | | | |
+| oil) | Small lamp . . . . | | 154.0 | 21.6 | 4000 |
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| |Flat flame (bad) 5 | | | | |
+| | cubic feet per hour| Nil | 270.0 | 27.0 | 7750 |
+| |Flat flame (good) 6 | | | | |
+| Coal Gas | cubic feet per hour| Nil | 195.0 | 19.5 | 5580 |
+| |Incandescent (No. 1 | | | | |
+| | Kern or Bijou In- | [4] | 27.0 | 2.7 | 775 |
+| | verted); 1-1/2 | | | | |
+| | cubic feet per hour| | | | |
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| Candles |"Wax" (so-called) . | Nil | 100.5 | 13.7 | 2700 |
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| | Small glow . . . . |2s.6d.| Nil | Nil | 285 |
+| | Large glow . . . . |2s.6d.| " | " | 360 |
+| Electricity| | [5] | | | |
+| | Tantalum . . . . . |7s.6d.| " | " | 172 |
+| | Osram . . . . . . | 6s. | " | " | 96 |
+|____________|____________________|______|_________|__________|_________|
+
+[Footnote 1: Interest and depreciation charges on generating and
+purifying plant = 0.15 penny. Purifying material and burner renewals =
+0.05 penny.]
+
+[Footnote 2: Mantle renewals as for coal-gas.]
+
+[Footnote 3: Renewals of wicks and chimneys = 0.02 penny.]
+
+[Footnote 4: Renewals and mantles (and chimneys) at contract rate of 3s.
+per burner per annum.]
+
+[Footnote 5: Renewals of lamps and fuses, at price indicated per lamp per
+annum.]
+
+The conventional method of making pecuniary comparisons between different
+sources of artificial light consists in simply calculating the cost of
+developing a certain number of candle-hours of light--_i.e._, a
+certain amount of standard candle-power for a given number of hours--on
+the assumption that as many separate sources of light are employed as may
+be required to bring the combined illuminating power up to the total
+amount wanted. In view of the facts as to dissemination and diffusion, or
+the difference between sheer illuminating power and useful illuminating
+effect, which have just been elaborated, and in view of the different
+intensities of the different unit sources of light (which range from the
+single candle to a powerful large incandescent gas-burner or a metallic
+filament electric lamp), such a method of calculation is wholly illusory.
+The plan adopted in the following table may also appear unnecessarily
+complicated; but it is not so to the reader if he remembers that the
+apparently various amount of illumination is corrected by the different
+numbers of illuminating units until the amount of simple candle-power
+developed, whatever illuminant be employed, suffices to light a room
+having an area of about 300 square feet (_i.e._, a room, 17-1/2 feet
+square, or one 20 feet long by 15 feet wide), so that ordinary print may
+be read comfortably in any part of the room, and the titles of books,
+engravings, &c., in any position on the walls up to a height of 8 feet
+from the ground may be distinguished with ease. The difference in cost,
+&c., of a greater or less degree of illumination, or of lighting a larger
+or smaller room by acetylene or any other of the illuminants named, will
+be almost directly proportional to the cost given for the stated
+conditions. Nevertheless, it should be recollected that when the
+conventional system is retained--useful illuminating effect being
+sacrificed to absolute illuminating power--acetylene is made to appear
+cheaper in comparison with all weaker unit sources of light, and dearer
+in comparison with all stronger unit sources of light than the
+accompanying table indicates it to be. In using the comparative figures
+given in the table, it should be borne in mind that they refer to more
+general and more brilliant illumination of a room than is commonly in
+vogue where the lighting is by means of electric light, candles, or oil-
+lamps. The standard of illumination adopted for the table is one which is
+only gaining general recognition where incandescent gas or acetylene
+lighting is available, though in exceptional cases it has doubtless been
+attained by means of oil-lamps or flat-flame gas-burners, but very rarely
+if ever by means of carbon-filament electric glow-lamps, or candles. It
+assumes that the occupants of a room do not wish to be troubled to bring
+work or book "to the light," but wish to be able to work or read
+wheresoever in the room they will, without consideration of the
+whereabouts of the light or lights.
+
+It should, perhaps, be added that so high a price as 5s. per 1000
+cubic feet for coal-gas rarely prevails in Great Britain, except in small
+outlying towns, whereas the price of 6d. per Board of Trade unit
+for electricity is not uncommonly exceeded in the few similar country
+places in which there is a public electricity supply.
+
+
+
+CHAPTER II
+
+THE PHYSICS AND CHEMISTRY OF THE REACTION BETWEEN CARBIDE AND WATER
+
+THE NATURE OF CALCIUM CARBIDE.--The raw material from which, by
+interaction with water, acetylene is obtained, is a solid body called
+calcium carbide or carbide of calcium. Inasmuch as this substance can at
+present only be made on a commercial scale in the electric furnace--and
+so far as may be foreseen will never be made on a large scale except by
+means of electricity--inasmuch as an electric furnace can only be worked
+remuneratively in large factories supplied with cheap coal or water
+power; and inasmuch as there is no possibility of the ordinary consumer
+of acetylene ever being able to prepare his own carbide, all descriptions
+of this latter substance, all methods of winning it, and all its
+properties except those which concern the acetylene-generator builder or
+the gas consumer have been omitted from the present book. Hitherto
+calcium carbide has found but few applications beyond that of evolving
+acetylene on treatment with water or some aqueous liquid, hygroscopic
+solid, or salt containing water of crystallisation; but it has
+possibilities of further employment, should its price become suitable,
+and a few words will be devoted to this branch of the subject in Chapter
+XII. Setting these minor uses aside, calcium carbide has no intrinsic
+value except as a producer of acetylene, and therefore all its
+characteristics which interest the consumer of acetylene are developed
+incidentally throughout this volume as the necessity for dealing with
+them arises.
+
+It is desirable, however, now to discuss one point connected with solid
+carbide about which some misconception prevails. Calcium carbide is a
+body which evolves an inflammable, or on occasion an explosive, gas when
+treated with water; and therefore its presence in a building has been
+said to cause a sensible increase in the fire risk because attempts to
+extinguish a fire in the ordinary manner with water may cause evolution
+of acetylene which should determine a further production of flame and
+heat. In the absence of water, calcium carbide is absolutely inert as
+regards fire; and on several occasions drums of it have been recovered
+uninjured from the basement of a house which has been totally destroyed
+by fire. With the exception of small 1-lb. tins of carbide, used only by
+cyclists, &c., the material is always put into drums of stout sheet-iron
+with riveted or folded seams. Provided the original lid has not been
+removed, the drums are air- and water-tight, so that the fireman's hose
+may be directed upon them with impunity. When a drum has once been
+opened, and not all of its contents have been put into the generator,
+ordinary caution--not merely as regards fire, but as regards the
+deterioration of carbide when exposed to the atmosphere--suggests either
+that the lid must be made air-tight again (not by soldering it),
+[Footnote: Carbide drums are not uncommonly fitted with self-sealing or
+lever-top lids, which are readily replaced hermetically tight after
+opening and partial removal of the contents of the drum.] or preferably
+that the rest of the carbide shall be transferred to some convenient
+receptacle which can be perfectly closed. [Footnote: It would be a
+refinement of caution, though hardly necessary in practice, to fit such a
+receptacle with a safety-valve. If then the vessel were subjected to
+sudden or severe heating, the expansion of the air and acetylene in it
+could not possibly exert a disruptive effect upon the walls of the
+receptacle, which, in the absence of the safety-valve, is imaginable.]
+Now, assuming this done, the drums are not dependent upon soft solder to
+keep them sound, and so they cannot open with heat. Fire and water,
+accordingly, cannot affect them, and only two risks remain: if stored in
+the basement of a tall building, falling girders, beams or brickwork may
+burst them; or if stored on an upper floor, they may fall into the
+basement and be burst with the shock--in either event water then having
+free access to the contents. But drums of carbide would never be stored
+in such positions: a single one would be kept in the generator-house;
+several would be stored in a separate room therein, or in some similar
+isolated shed. The generator-house or shed would be of one story only;
+the drums could neither fall nor have heavy weights fall on them during a
+fire; and therefore there is no reason why, if a fire should occur, the
+firemen should not be permitted to use their hose in the ordinary
+fashion. Very similar remarks apply to an active acetylene generator.
+Well built, such plant will stand much heat and fire without failure; if
+it is non-automatic, and of combustible materials contains nothing but
+gas in the holder, the worst that could happen in times of fire would be
+the unsealing of the bell or its fracture, and this would be followed,
+not at all by any explosion, but by a fairly quiet burning of the
+escaping gas, which would be over in a very short time, and would not add
+to the severity of the conflagration unless the generator-house were so
+close to the residence that the large flame of burning gas could ignite
+part of the main building. Even if the heat were so great near the holder
+that the gas dissociated, it is scarcely conceivable that a dangerous
+explosion should arise. But it is well to remember, that if the
+generator-house is properly isolated from the residence, if it is
+constructed of non-inflammable materials, if the attendant obeys
+instructions and refrains from taking a naked light into the
+neighbourhood of the plant, and if the plant itself is properly designed
+and constructed, a fire at or near an acetylene generator is extremely
+unlikely to occur. At the same time, before the erection of plant to
+supply any insured premises is undertaken, the policy or the company
+should be consulted to ascertain whether the adoption of acetylene
+lighting is possibly still regarded by the insurers as adding an extra
+risk or even as vitiating the whole insurance.
+
+REGULATIONS FOR THE STORAGE OF CARBIDE: BRITISH.--There are also certain
+regulations imposed by many local authorities respecting the storage of
+carbide, and usually a licence for storage has to be obtained if more
+than 5 lb. is kept at a time. The idea of the rule is perfectly
+justifiable, and it is generally enforced in a sensible spirit. As the
+rules may vary in different localities, the intending consumer of
+acetylene must make the necessary inquiries, for failure to comply with
+the regulations may obviously be followed by unpleasantness.
+
+Having regard to the fact that, in virtue of an Order in Council dated
+July 7, 1897, carbide may be stored without a licence only in separate
+substantial hermetically closed metal vessels containing not more than 1
+lb. apiece and in quantities not exceeding 5 lb. in the aggregate, and
+having regard also to the fact that regulations are issued by local
+authorities, the Fire Offices' Committee of the United Kingdom has not up
+to the present deemed it necessary to issue special rules with reference
+to the storage of carbide of calcium.
+
+The following is a copy of the rules issued by the National Board of Fire
+Underwriters of the UNITED STATES OF AMERICA for the storage of calcium
+carbide on insured premises:
+
+RULES FOR THE STORAGE OF CALCIUM CARBIDE.
+
+(_a_) Calcium carbide in quantities not to exceed six hundred (600)
+pounds may be stored, when contained in approved metal packages not to
+exceed one hundred (100) pounds each, inside insured property, provided
+that the place of storage be dry, waterproof and well ventilated, and
+also provided that all but one of the packages in any one building shall
+be sealed and the seals shall not be broken so long as there is carbide
+in excess of one (1) pound in any other unsealed package in the building.
+
+(_b_) Calcium carbide in quantities in excess of six hundred (600)
+pounds must be stored above ground in detached buildings, used
+exclusively for the storage of calcium carbide, in approved metal
+packages, and such buildings shall be constructed to be dry, waterproof
+and well ventilated.
+
+(_c_) Packages to be approved must be made of metal of sufficient
+strength to insure handling the package without rupture, and be provided
+with a screwed top or its equivalent.
+
+They must be constructed so as to be water- and air-tight without the use
+of solder, and conspicuously marked "CALCIUM CARBIDE--DANGEROUS IF NOT
+KEPT DRY."
+
+The following is a summary of the AUSTRIAN GOVERNMENT rules relating to
+the storage and handling of carbide:
+
+(1) It must be sold and stored only in closed water-tight vessels, which,
+if the contents exceed 10 kilos., must be marked in plain letters
+"CALCIUM CARBIDE--TO BE KEPT CLOSED AND DRY." They must not be of copper
+and if soldered must be opened by mechanical means and not by
+unsoldering. They must be stored out of the reach of water.
+
+(2) Quantities not exceeding 300 kilos. may be stored in occupied houses,
+provided the single drums do not exceed 100 kilos. nominal capacity. The
+storage-place must be dry and not underground.
+
+(3) The limits specified in Rule 2 apply also to generator-rooms, with
+the proviso also that in general the amount stored shall not exceed five
+days' consumption.
+
+(4) Quantities ranging from 300 to 1000 kilos. must be stored in special
+well-ventilated uninhabited non-basement rooms in which lights and
+smoking are not allowed.
+
+(5) Quantities exceeding 1000 kilos. must be stored in isolated fireproof
+magazines with light water-tight roofs. The floors must be at least 8
+inches above ground-level.
+
+(6) Carbide in water-tight drums may be stored in the open in a fenced
+enclosure at least 30 feet from buildings, adjoining property, or
+inflammable materials. The drums must be protected from wet by a light
+roof.
+
+(7) The breaking of carbide must be done by men provided with respirators
+and goggles, and care taken to avoid the formation of dust.
+
+(8) Local or other authorities will issue from time to time special
+regulations in regard to carbide trade premises.
+
+The ITALIAN GOVERNMENT rules relating to the storage and transport of
+carbide follow in the main those of the Austrian Government, but for
+quantities between 300 and 2000 kilos sanction is required from the local
+authorities, and for larger quantities from superior authorities. The
+storage of quantities ranging from 300 to 2000 kilos is forbidden in
+dwelling-houses and above the latter quantity the storage-place must be
+isolated and specially selected. No special permit is required for the
+storage of quantities not exceeding 300 kilos. Workmen exposed to carbide
+dust arising from the breaking of carbide or otherwise must have their
+eyes and respiratory organs suitably protected.
+
+THE PURCHASE OF CARBIDE.--Since calcium carbide is only useful as a means
+of preparing acetylene, it should be bought under a guarantee (1) that it
+contains less impurities than suffice to render the crude gas dangerous
+in respect of spontaneous inflammability, or objectionable in a manner to
+be explained later on, when consumed; and (2) that it is capable of
+evolving a fixed minimum quantity of acetylene when decomposed by water.
+Such determination, however, cannot be carried out by the ordinary
+consumer for himself. A generator which is perfectly satisfactory in
+general behaviour, and which evolves a sufficient proportion of the
+possible total make of gas to be economical, does not of necessity
+decompose the carbide quantitatively; nor is it constructed in a fashion
+to render an exact measurement of the gas liberated at standard
+temperature and pressure easy to obtain. For obvious reasons the careful
+consumer of acetylene will keep a record of the carbide decomposed and of
+the acetylene generated--the latter perhaps only in terms of burner-
+hours, or the like; but in the event of serious dispute as to the gas-
+making capacity of his raw material, he must have a proper analysis made
+by a qualified chemist.
+
+Calcium carbide is crushed by the makers into several different sizes, in
+each of which all the lumps exceed a certain size and are smaller than
+another size. It is necessary to find out by experiment, or from the
+maker, what particular size suits the generator best, for different types
+of apparatus require different sizes of carbide. Carbide cannot well be
+crushed by the consumer of acetylene. It is a difficult operation, and
+fraught with the production of dust which is harmful to the eyes and
+throat, and if done in open vessels the carbide deteriorates in gas-
+making power by its exposure to the moisture of the atmosphere. True dust
+in carbide is objectionable, and practically useless for the generation
+of acetylene in any form of apparatus, but carbide exceeding 1 inch in
+mesh is usually sold to satisfy the suggestions of the British Acetylene
+Association, which prescribes 5 per cent, of dust as the maximum. Some
+grades of carbide are softer than others, and therefore tend to yield
+more dust if exposed to a long journey with frequent unloadings.
+
+There are certain varieties of ordinary carbide known as "treated
+carbide," the value of which is more particularly discussed in Chapter
+III. The treatment is of two kinds, or of a combination of both. In one
+process the lumps are coated with a strong solution of glucose, with the
+object of assisting in the removal of spent lime from their surface when
+the carbide is immersed in water. Lime is comparatively much more soluble
+in solutions of sugar (to which class of substances glucose belongs) than
+in plain water; so that carbide treated with glucose is not so likely to
+be covered with a closely adherent skin of spent lime when decomposed by
+the addition of water to it. In the other process, the carbide is coated
+with or immersed in some oil or grease to protect it from premature
+decomposition. The latter idea, at least, fulfils its promises, and does
+keep the carbide to a large extent unchanged if the lumps are exposed to
+damp air, while solving certain troubles otherwise met with in some
+generators (cf. Chapter III.); but both operations involve additional
+expense, and since ordinary carbide can be used satisfactorily in a good
+fixed generator, and can be preserved without serious deterioration by
+the exercise of reasonable care, treated carbide is only to be
+recommended for employment in holderless generators, of which table-lamps
+are the most conspicuous forms. A third variant of plain carbide is
+occasionally heard of, which is termed "scented" carbide. It is difficult
+to regard this material seriously. In all probability calcium carbide is
+odourless, but as it begins to evolve traces of gas immediately
+atmospheric moisture reaches it, a lump of carbide has always the
+unpleasant smell of crude acetylene. As the material is not to be stored
+in occupied rooms, and as all odour is lost to the senses directly the
+carbide is put into the generator, scented carbide may be said to be
+devoid of all utility.
+
+THE REACTION BETWEEN CARBIDE AND WATER.--The reaction which occurs when
+calcium carbide and water are brought into contact belongs to the class
+that chemists usually term double decompositions. Calcium carbide is a
+chemical compound of the metal calcium with carbon, containing one
+chemical "part," or atomic weight, of the former united to two chemical
+parts, or atomic weights, of the latter; its composition expressed in
+symbols being CaC_2. Similarly, water is a compound of two chemical parts
+of hydrogen with one of oxygen, its formula being H_2O. When those two
+substances are mixed together the hydrogen of the water leaves its
+original partner, oxygen, and the carbon of the calcium carbide leaves
+the calcium, uniting together to form that particular compound of
+hydrogen and carbon, or hydrocarbon, which is known as acetylene, whose
+formula is C_2H_2; while the residual calcium and oxygen join together to
+produce calcium oxide or lime, CaO. Put into the usual form of an
+equation, the reaction proceeds thus--
+
+(1) CaC_2 + H_2O = C_2H_2 + CaO.
+
+This equation not only means that calcium carbide and water combine to
+yield acetylene and lime, it also means that one chemical part of carbide
+reacts with one chemical part of water to produce one chemical part of
+acetylene and one of lime. But these four chemical parts, or molecules,
+which are all equal chemically, are not equal in weight; although,
+according to a common law of chemistry, they each bear a fixed proportion
+to one another. Reference to the table of "Atomic Weights" contained in
+any text-book of chemistry will show that while the symbol Ca is used,
+for convenience, as a contraction or sign for the element calcium simply,
+it bears a more important quantitative significance, for to it will be
+found assigned the number 40. Against carbon will be seen the number 12;
+against oxygen, 16; and against hydrogen, 1. These numbers indicate that
+if the smallest weight of hydrogen ever found in a chemical compound is
+called 1 as a unit of comparison, the smallest weights of calcium,
+carbon, and oxygen, similarly taking part in chemical reactions are 40,
+12, and 16 respectively. Thus the symbol CaC_2, comes to convoy three
+separate ideas: (_a_) that the substance referred to is a compound
+of calcium and carbon only, and that it is therefore a carbide of
+calcium; (_b_) that it is composed of one chemical part or atom of
+calcium and two atoms of carbon; and (_c_) that it contains 40 parts
+by weight of calcium combined with twice twelve, or 24, parts of carbon.
+It follows from (_c_) that the weight of one chemical part, now
+termed a molecule as the substance is a compound, of calcium carbide is
+(40 + 2 x 12) = 64. By identical methods of calculation it will be found
+that the weight of one molecule of water is 18; that of acetylene, 26;
+and that of lime, 56. The general equation (1) given above, therefore,
+states in chemical shorthand that 64 parts by weight of calcium carbide
+react with 18 parts of water to give 26 parts by weight of acetylene and
+56 parts of lime; and it is very important to observe that just as there
+are the same number of chemical parts, viz., 2, on each side, so there
+are the same number of parts by weight, for 64 + 18 = 56 + 26 = 82. Put
+into other words equation (1) shows that if 64 grammes, lb., or cwts. of
+calcium carbide are treated with 18 grammes, lb., or cwts. of water, the
+whole mass will be converted into acetylene and lime, and the residue
+will not contain any unaltered calcium carbide or any water; whence it
+may be inferred, as is the fact, that if the weights of carbide and water
+originally taken do not stand to one another in the ratio 64 : 18, both
+substances cannot be entirely decomposed, but a certain quantity of the
+one which was in excess will be left unattacked, and that quantity will
+be in exact accordance with the amount of the said excess--indifferently
+whether the superabundant substance be carbide or water.
+
+Hitherto, for the sake of simplicity, the by-product in the preparation
+of acetylene has been described as calcium oxide or quicklime. It is,
+however, one of the leading characteristics of this body to be
+hygroscopic, or greedy of moisture; so that if it is brought into the
+presence of water, either in the form of liquid or as vapour, it
+immediately combines therewith to yield calcium hydroxide, or slaked
+lime, whose chemical formula is Ca(OH)_2. Accordingly, in actual
+practice, when calcium carbide is mixed with an excess of water, a
+secondary reaction takes place over and above that indicated by equation
+(1), the quicklime produced combining with one chemical part or molecule
+of water, thus--
+
+CaO + H_2O = Ca(OH)_2.
+
+As these two actions occur simultaneously, it is more usual, and more in
+agreement with the phenomena of an acetylene generator, to represent the
+decomposition of calcium carbide by the combined equation--
+
+(2) CaC_2 + 2H_2O = C_2H_2 + Ca(OH)_2.
+
+By the aid of calculations analogous to those employed in the preceding
+paragraph, it will be noticed that equation (2) states that 1 molecule of
+calcium carbide, or 64 parts by weight, combines with 2 molecules of
+water, or 36 parts by weight, to yield 1 molecule, or 26 parts by weight
+of acetylene, and 1 molecule, or 74 parts by weight of calcium hydroxide
+(slaked lime). Here again, if more than 36 parts of water are taken for
+every 64 parts of calcium carbide, the excess of water over those 36
+parts is left undecomposed; and in the same fashion, if less than 36
+parts of water are taken for every 64 parts of calcium carbide, some of
+the latter must remain unattacked, whilst, obviously, the amount of
+acetylene liberated cannot exceed that which corresponds with the
+quantity of substance suffering complete decomposition. If, for example,
+the quantity of water present in a generator is more than chemically
+sufficient to attack all the carbide added, however largo or small that
+excess may be, no more, and, theoretically speaking, no less, acetylene
+can ever be evolved than 26 parts by weight of gas for every 64 parts by
+weight of calcium carbide consumed. It is, however, not correct to invert
+the proposition, and to say that if the carbide is in excess of the water
+added, no more, and, theoretically speaking, no less, acetylene can ever
+be evolved than 26 parts by weight of gas for every 36 parts of water
+consumed, as might be gathered from equation (2); because equation (1)
+shows that 26 parts of acetylene may, on occasion, be produced by the
+decomposition of 18 parts by weight of water. From the purely chemical
+point of view this apparent anomaly is explained by the circumstance that
+of the 36 parts of water present on the left-hand aide of equation (2),
+only one-half, _i.e._, 18 parts by weight, are actually decomposed
+into hydrogen and oxygen, the other 18 parts remaining unattacked, and
+merely attaching themselves as "water of hydration" to the 56 parts of
+calcium oxide in equation (1) so as to produce the 74 parts of calcium
+hydroxide appearing on the right-hand side of equation (2). The matter is
+perhaps rendered more intelligible by employing the old name for calcium
+hydroxide or slaked lime, viz., hydrated oxide of calcium, and by writing
+its formula in the corresponding form, when equation (2) becomes
+
+CaC_2 + 2H_2O = C_2H_2 + CaO.H_2O.
+
+It is, therefore, absolutely correct to state that if the amount of
+calcium carbide present in an acetylene generator is more than chemically
+sufficient to decompose all the water introduced, no more, and
+theoretically speaking no less, acetylene can ever be liberated than 26
+parts by weight of gas for every 18 parts by weight of water attacked.
+This, it must be distinctly understood, is the condition of affairs
+obtaining in the ideal acetylene generator only; since, for reasons which
+will be immediately explained, when the output of gas is measured in
+terms of the water decomposed, in no commercial apparatus, and indeed in
+no generator which can be imagined fit for actual employment, does that
+output of gas ever approach the quantitative amount; but the volume of
+water used, if not actually disappearing, is always vastly in excess of
+the requirements of equation (2). On the contrary, when the make of gas
+is measured in terms of the calcium carbide consumed, the said make may,
+and frequently does, reach 80, 90, or even 99 per cent. of what is
+theoretically possible. Inasmuch as calcium carbide is the one costly
+ingredient in the manufacture of acetylene, so long as it is not wasted--
+so long, that is to say, as nearly the theoretical yield of gas is
+obtained from it--an acetylene generator is satisfactory or efficient in
+this particular; and except for the matter of solubility discussed in the
+following chapter, the quantity of water consumed is of no importance
+whatever.
+
+HEAT EVOLVED IN THE REACTION.--The chemical reaction between calcium
+carbide and water is accompanied by a large evolution of heat, which,
+unless due precautions are taken to prevent it, raises the temperature of
+the substances employed, and of the apparatus containing them, to a
+serious and often inconvenient extent. This phenomenon is the most
+important of all in connexion with acetylene manufacture; for upon a
+proper recognition of it, and upon the character of the precautions taken
+to avoid its numerous evil effects, depend the actual value and capacity
+for smooth working of any acetylene generator. Just as, by an immutable
+law of chemistry, a given weight of calcium carbide yields a given weight
+of acetylene, and by no amount of ingenuity can be made to produce either
+more or less; so, by an equally immutable law of physics, the
+decomposition of a given weight of calcium carbide by water, or the
+decomposition of a given weight of water by calcium carbide, yields a
+perfectly definite quantity of heat--a quantity of heat which cannot be
+reduced or increased by any artifice whatever. The result of a production
+of heat is usually to raise the temperature of the material in which it
+is produced; but this is not always the case, and indeed there is no
+necessary connexion or ratio between the quantity of heat liberated in
+any form of chemical reaction--of which ordinary combustion is the
+commonest type--and the temperature attained by the substances concerned.
+This matter has so weighty a bearing upon acetylene generation, and
+appears to be so frequently misunderstood, that a couple of illustrations
+may with advantage be studied. If a vessel full of cold water, and
+containing also a thermometer, is placed over a lighted gas-burner, at
+first the temperature of the liquid rises steadily, and there is clearly
+a ratio between the size of the flame and the speed at which the mercury
+mounts up the scale. Finally, however, the thermometer indicates a
+certain point, viz., 100° C, and the water begins to boil; yet although
+the burner is untouched, and consequently, although heat must be passing
+into the vessel at the same rate as before, the mercury refuses to move
+as long as any liquid water is left. By the use of a gas meter it might
+be shown that the same volume of gas is always consumed (_a_) in
+raising the temperature of a given quantity of cold water to the boiling-
+point, and another equally constant volume of gas is always consumed
+(_b_) in causing the boiling water to disappear as steam. Hence, as
+coal-gas is assumed for the present purpose to possess invariably the
+same heating power, it appears that the same quantity of heat is always
+needed to convert a given amount of cold water at a certain temperature
+into steam; but inasmuch as reference to the meter would show that about
+5 times the volume of gas is consumed in changing the boiling water into
+steam as is used in heating the cold water to the boiling-point, it will
+be evident that the temperature of the mass is raised as high by the heat
+evolved during the combustion of one part of gas as it is by that
+liberated on the combustion of 6 times that amount.
+
+A further example of the difference between quantity of heat and sensible
+temperature may be seen in the combustion of coal, for (say) one
+hundredweight of that fuel might be consumed in a very few minutes in a
+furnace fitted with a powerful blast of air, the operation might be
+spread over a considerable number of hours in a domestic grate, or the
+coal might be allowed to oxidise by exposure to warm air for a year or
+more. In the last case the temperature might not attain that of boiling
+water, in the second it would be about that of dull redness, and in the
+first it would be that of dazzling whiteness; but in all three cases the
+total quantity of heat produced by the time the coal was entirely
+consumed would be absolutely identical. The former experiment with water
+and a gas-burner, too, might easily be modified to throw light upon
+another problem in acetylene generation, for it would be found that if
+almost any other liquid than water were taken, less gas (_i.e._, a
+smaller quantity of heat) would be required to raise a given weight of it
+from a certain low to a certain high temperature than in the case of
+water itself; while if it were possible similarly to treat the same
+weight of iron (of which acetylene generators are constructed), or of
+calcium carbide, the quantity of heat used to raise it through a given
+number of thermometric degrees would hardly exceed one-tenth or one-
+quarter of that needed by water itself. In technical language this
+difference is due to the different specific heats of the substances
+mentioned; the specific heat of a body being the relative quantity of
+heat consumed in raising a certain weight of it a certain number of
+degrees when the quantity of heat needed to produce the same effect on
+the same weight of water is called unity. Thus, the specific heat of
+water being termed 1.0, that of iron or steel is 0.1138, and that of
+calcium carbide 0.247, [Footnote: This is Carlson's figure. Morel has
+taken the value 0.103 in certain calculations.] both measured at
+temperatures where water is a liquid. Putting the foregoing facts in
+another shape, for a given rise in temperature that substance will absorb
+the most heat which has the highest specific heat, and therefore, in this
+respect, 1 part by weight of water will do the work of roughly 9 parts by
+weight of iron, and of about 4 parts by weight of calcium carbide.
+
+From the practical aspect what has been said amounts to this: During the
+operation of an acetylene generator a large amount of heat is produced,
+the quantity of which is beyond human control. It is desirable, for
+various reasons, that the temperature shall be kept as low as possible.
+There are three substances present to which the heat may be compelled to
+transfer itself until it has opportunity to pass into the surrounding
+atmosphere: the material of which the apparatus is constructed, the gas
+which is in process of evolution, and whichever of the two bodies--
+calcium carbide or water--is in excess in the generator. Of these, the
+specific heat at constant pressure of acetylene has unfortunately not yet
+been determined, but its relative capacity for absorbing heat is
+undoubtedly small; moreover the gas could not be permitted to become
+sufficiently hot to carry off the heat without grave disadvantages. The
+specific heat of calcium carbide is also comparatively small, and there
+are similar disadvantages in allowing it to become hot; moreover it is
+deficient in heat-conducting power, so that heat communicated to one
+portion of the mass does not extend rapidly throughout, but remains
+concentrated in one spot, causing the temperature to rise objectionably.
+Steel has a sufficient amount of heat-conducting power to prevent undue
+concentration in one place; but, as has been stated, its specific heat is
+only one-ninth that of water. Water is clearly, therefore, the proper
+substance to employ for the dissipation of the heat generated, although
+it is strictly speaking almost devoid of heat-conducting power; for not
+only is the specific heat of water much greater than that of any other
+material present, but it possesses in a high degree the faculty of
+absorbing heat throughout its mass, by virtue of the action known as
+convection, provided that heat is communicated to it at or near the
+bottom, and not too near its upper surface. Moreover, water is a much
+more valuable substance for dissipating heat than appears from the
+foregoing explanation; for reference to the experiment with the gas-
+burner will show that six and a quarter times as much heat can be
+absorbed by a given weight of water if it is permitted to change into
+steam, as if it is merely raised to the boiling-point; and since by no
+urging of the gas-burner can the temperature be raised above 100° C. as
+long as any liquid water remains unevaporated, if an excess of water is
+employed in an acetylene generator, the temperature inside can never--
+except quite locally--exceed 100° C., however fast the carbide be
+decomposed. An indefinitely large consumption of water by evaporation in
+a generator matters nothing, for the liquid may be considered of no
+pecuniary value, and it can all be recovered by condensation in a
+subsequent portion of the plant.
+
+It has been said that the quantity of heat liberated when a certain
+amount of carbide suffers decomposition is fixed; it remains now to
+consider what that quantity is. Quantities of heat are always measured in
+terms of the amount needed to raise a certain weight of water a certain
+number of degrees on the thermometric scale. There are several units in
+use, but the one which will be employed throughout this book is the
+"Large Calorie"; a large calorie being the amount of heat absorbed in
+raising 1 kilogramme of water 1° C. Referring for a moment to what has
+been said about specific heats, it will be apparent that if 1 large
+calorie is sufficient to heat 1 kilo, of water through 1° C. the same
+quantity will heat 1 kilo. of steel, whose specific heat is roughly 0.11,
+through (10/011) = 9° C., or, which comes to the same thing, will heat 9
+kilos, of steel through 1° C.; and similarly, 1 large calorie will raise
+4 kilos. of calcium carbide 1° C. in temperature, or 1 kilo. 4° C. The
+fact that a definite quantity of heat is manifested when a known weight
+of calcium carbide is decomposed by water is only typical; for in every
+chemical process some disturbance of heat, though not necessarily of
+sensible (or thermometric) character, occurs, heat being either absorbed
+or set free. Moreover, if when given weights of two or more substances
+unite to form a given weight of another substance, a certain quantity of
+heat is set free, precisely the same amount of heat is absorbed, or
+disappears, when the latter substance is decomposed to form the same
+quantities of the original substances; and, _per contra_, if the
+combination is attended by a disappearance of heat, exactly the same
+amount is liberated when the compound is broken up into its first
+constituents. Compounds are therefore of two kinds: those which absorb
+heat during their preparation, and consequently liberate heat when they
+are decomposed--such being termed endothermic; and those which evolve
+heat during their preparation, and consequently absorb heat when they are
+decomposed--such being called exothermic. If a substance absorbs heat
+during its formation, it cannot be produced unless that heat is supplied
+to it; and since heat, being a form of motion, is equally a form of
+energy, energy must be supplied, or work must be done, before that
+substance can be obtained. Conversely, if a substance evolves heat during
+its formation, its component parts evolve energy when the said substance
+is being produced; and therefore the mere act of combination is
+accompanied by a facility for doing work, which work may be applied in
+assisting some other reaction that requires heat, or may be usefully
+employed in any other fashion, or wasted if necessary. Seeing that there
+is a tendency in nature for the steady dissipation of energy, it follows
+that an exothermic substance is stable, for it tends to remain as it is
+unless heat is supplied to it, or work is done upon it; whereas,
+according to its degree of endothermicity, an endothermic substance is
+more or less unstable, for it is always ready to emit heat, or to do
+work, as soon as an opportunity is given to it to decompose. The
+theoretical and practical results of this circumstance will be elaborated
+in Chapter VI., when the endothermic nature of acetylene is more fully
+discussed.
+
+A very simple experiment will show that a notable quantity of heat is set
+free when calcium carbide is brought into contact with water, and by
+arranging the details of the apparatus in a suitable manner, the quantity
+of heat manifested may be measured with considerable accuracy. A lengthy
+description of the method of performing this operation, however, scarcely
+comes within the province of the present book, and it must be sufficient
+to say that the heat is estimated by decomposing a known weight of
+carbide by means of water in a small vessel surrounded on all sides by a
+carefully jacketed receptacle full of water and provided with a sensitive
+thermometer. The quantity of water contained in the outer vessel being
+known, and its temperature having been noted before the reaction
+commences, an observation of the thermometer after the decomposition is
+finished, and when the mercury has reached its highest point, gives data
+which show that the reaction between water and a known weight of calcium
+carbide produces heat sufficient in amount to raise a known weight of
+water through a known thermometric distance; and from these figures the
+corresponding number of large calories may easily be calculated. A
+determination of this quantity of heat has been made experimentally by
+several investigators, including Lewes, who has found that the heat
+evolved on decomposing 1 gramme of ordinary commercial carbide with water
+is 0.406 large calorie. [Footnote: Lewes returns his result as 406
+calories, because he employs the "small calorie." The small calorie is
+the quantity of heat needed to raise 1 gramme of water 1° C.; but as
+there are 1000 grammes in 1 kilogramme, the large calorie is equal to
+1000 small calories. In many respects the former unit is to be
+preferred.] As the material operated upon contained only 91.3 per cent.
+of true calcium carbide, he estimates the heat corresponding with the
+decomposition of 1 gramme of pure carbide to be 0.4446 large calorie. As,
+however, it is better, and more in accordance with modern practice, to
+quote such data in terms of the atomic or molecular weight of the
+substance concerned, and as the molecular weight of calcium carbide is
+64, it is preferable to multiply these figures by 64, stating that,
+according to Lewes' researches, the heat of decomposition of "1 gramme-
+molecule" (_i.e._, 64 grammes) of a calcium carbide having a purity
+of 91.3 per cent. is just under 26 calories, or that of 1 gramme-molecule
+of pure carbide 28.454 calories. It is customary now to omit the phrase
+"one gramme-molecule" in giving similar figures, physicists saying simply
+that the heat of decomposition of calcium carbide by water when calcium
+hydroxide is the by-product, is 28.454 large calories.
+
+Assuming all the necessary data known, as happens to be the case in the
+present instance, it is also possible to calculate theoretically the heat
+which should be evolved on decomposing calcium carbide by means of water.
+Equation (2), given on page 24, shows that of the substances taking part
+in the reaction 1 molecular weight of calcium carbide is decomposed, and
+1 molecular weight of acetylene is formed. Of the two molecules of water,
+only one is decomposed, the other passing to the calcium hydroxide
+unchanged; and the 1 molecule of calcium hydroxide is formed by the
+combination of 1 atom of free calcium, 1 atom of free oxygen, and 1
+molecule of water already existing as such. Calcium hydroxide and water
+are both exothermic substances, absorbing heat when they are decomposed,
+liberating it when they are formed. Acetylene is endothermic, liberating
+heat when it is decomposed, absorbing it when it is produced.
+Unfortunately there is still some doubt about the heat of formation of
+calcium carbide, De Forcrand returning it as -0.65 calorie, and Gin as
++3.9 calories. De Forcrand's figure means, as before explained, that 64
+grammes of carbide should absorb 0.65 large calorie when they are
+produced by the combination of 40 grammes of calcium with 24 grammes of
+carbon; the minus sign calling attention to the belief that calcium
+carbide is endothermic, heat being liberated when it suffers
+decomposition. On the contrary, Gin's figure expresses the idea that
+calcium carbide is exothermic, liberating 3.9 calories when it is
+produced, and absorbing them when it is decomposed. In the absence of
+corroborative evidence one way or the other, Gin's determination will be
+accepted for the ensuing calculation. In equation (2), therefore, calcium
+carbide is decomposed and absorbs heat; water is decomposed and absorbs
+heat; acetylene is produced and absorbs heat; and calcium hydroxide is
+produced liberating heat. On consulting the tables of thermo-chemical
+data given in the various text-books on physical chemistry, all the other
+constants needed for the present purpose will be found; and it will
+appear that the heat of formation of water is +69 calories, that of
+acetylene -58.1 calories, and that of calcium hydroxide, when 1 atom of
+calcium, 1 atom of oxygen, and 1 molecule of water unite together, is
++160.1 calories. [Footnote: When 1 atom of calcium, 2 atoms of oxygen,
+and 2 atoms of hydrogen unite to form solid calcium hydroxide, the heat
+of formation of the latter is 229.1 (cf. _infra_). This value is
+simply 160.1 + 69.0 = 229.1; 69.0 being the heat of formation of water.]
+Collecting the results into the form of a balance-sheet, the effect of
+decomposing calcium carbide with water is this:
+
+_Heat liberated._ | _Heat absorbed._
+ |
+Formation of Ca(OH)_2 16O.1 | Formation of acetylene 58.1
+| Decomposition of water 69.0
+ | Decomposition of carbide 3.9
+ | Balance 29.1
+ _____ | _____
+ |
+ Total 160.1 | Total 160.1
+
+Therefore when 64 grammes of calcium carbide are decomposed by water, or
+when 18 grammes of water are decomposed by calcium carbide (the by-
+product in each case being calcium hydroxide or slaked lime, for the
+formation of which a further 18 grammes of water must be present in the
+second instance), 29.1 large calories are set free. It is not possible
+yet to determine thermo-chemical data with extreme accuracy, especially
+on such a material as calcium carbide, which is hardly to be procured in
+a state of chemical purity; and so the value 28.454 calories
+experimentally found by Lewes agrees very satisfactorily, considering all
+things, with the calculated value 29.1 calories. It is to be noticed,
+however, that the above calculated value has been deduced on the
+assumption that the calcium hydroxide is obtained as a dry powder; but as
+slaked lime is somewhat soluble in water, and as it evolves 3 calories in
+so dissolving, if sufficient water is present to take up the calcium
+hydroxide entirely into the liquid form (_i.e._, that of a
+solution), the amount of heat set free will be greater by those 3
+calories, _i.e._, 32.1 large calories altogether.
+
+THE PROCESS OF GENERATION.--Taking 28 as the number of large calories
+developed when 64 grammes of ordinary commercial calcium carbide are
+decomposed with sufficient water to leave dry solid calcium hydroxide as
+the by-product in acetylene generation, this quantity of heat is capable
+of exerting any of the following effects. It is sufficient (1) to raise
+1000 grammes of water through 28° C., say from 10° C. (50° F., which is
+roughly the temperature of ordinary cold water) to 38° C. It is
+sufficient (2) to raise 64 grammes of water (a weight equal to that of
+the carbide decomposed) through 438° C., if that were possible. It would
+raise (3) 311 grammes of water through 90° C., _i.e._, from 10° C.
+to the boiling-point. If, however, instead of remaining in the liquid
+state, the water were converted into vapour, the same quantity of heat
+would suffice (4) to change 44.7 grammes of water at 10° C. into steam at
+100° C.; or (5) to change 46.7 grammes of water at 10° C. into vapour at
+the same temperature. It is an action of the last character which takes
+place in acetylene generators of the most modern and usual pattern, some
+of the surplus water being evaporated and carried away as vapour at a
+comparatively low temperature with the escaping gas; for it must be
+remembered that although steam, as such, condenses into liquid water
+immediately the surrounding temperature falls below 100° C., the vapour
+of water remains uncondensed, even at temperatures below the freezing-
+point, when that vapour is distributed among some permanent gas--the
+precise quantity of vapour so remaining being a function of the
+temperature and barometric height. Thus it appears that if the heat
+evolved during the decomposition of calcium carbide is not otherwise
+consumed, it is sufficient in amount to vaporise almost exactly 3 parts
+by weight of water for every 4 parts of carbide attacked; but if it were
+expended upon some substance such as acetylene, calcium carbide, or
+steel, which, unlike water, could not absorb an extra amount by changing
+its physical state (from solid to liquid, or from liquid to gas), the
+heat generated during the decomposition of a given weight of carbide
+would suffice to raise an equal weight of the particular substance under
+consideration to a temperature vastly exceeding 438° C. The temperature
+attained, indeed, measured in Centigrade degrees, would be 438 multiplied
+by the quotient obtained on dividing the specific heat of water by the
+specific heat of the substance considered: which quotient, obviously, is
+the "reciprocal" of the specific heat of the said substance.
+
+The analogy to the combustion of coal mentioned on a previous page shows
+that although the quantity of heat evolved during a certain chemical
+reaction is strictly fixed, the temperature attained is dependent on the
+time over which the reaction is spread, being higher as the process is
+more rapid. This is due to the fact that throughout the whole period of
+reaction heat is escaping from the mass, and passing into the atmosphere
+at a fairly constant speed; so that, clearly, the more slowly heat is
+produced, the better opportunity has it to pass away, and the less of it
+is left to collect in the material under consideration. During the action
+of an acetylene generator, there is a current of gas constantly
+travelling away from the carbide, there is vapour of water constantly
+escaping with the gas, there are the walls of the generator itself
+constantly exposed to the cooling action of the atmosphere, and there is
+either a mass of calcium carbide or of water within the generator. It is
+essential for good working that the temperature of both the acetylene and
+the carbide shall be prevented from rising to any noteworthy extent;
+while the amount of heat capable of being dissipated into the air through
+the walls of the apparatus in a given time is narrowly limited, depending
+upon the size and shape of the generator, and the temperature of the
+surrounding air. If, then, a small, suitably designed generator is
+working quite slowly, the loss of heat through the external walls of the
+apparatus may easily be rapid enough to prevent the internal temperature
+from rising objectionably high; but the larger the generator, and the
+more rapidly it is evolving gas, the less does this become possible.
+Since of the substances in or about a generator water is the one which
+has by far the largest capacity for absorbing heat, and since it is the
+only substance to which any necessary quantity of heat can be safely or
+conveniently transmitted, it follows that the larger in size an acetylene
+generator is, or the more rapidly that generator is made to deliver gas,
+the more desirable is it to use water as the means for dissipating the
+surplus heat, and the more necessary is it to employ an apparatus in
+which water is in large chemical excess at the actual place of
+decomposition.
+
+The argument is sometimes advanced that an acetylene generator containing
+carbide in excess will work satisfactorily without exhibiting an
+undesirable rise in internal temperature, if the vessel holding the
+carbide is merely surrounded by a large quantity of cold water. The idea
+is that the heat evolved in that particular portion of the charge which
+is suffering decomposition will be communicated with sufficient speed
+throughout the whole mass of calcium carbide present, whence it will pass
+through the walls of the containing vessel into the water all round.
+Provided the generator is quite small, provided the carbide container is
+so constructed as to possess the maximum of superficial area with the
+minimum of cubical capacity (a geometrical form to which the sphere, and
+in one direction the cylinder, are diametrically opposed), and provided
+the walls of the container do not become coated internally or externally
+with a coating of lime or water scale so as to diminish in heat-
+transmitting power, an apparatus designed in the manner indicated is
+undoubtedly free from grave objection; but immediately any of those
+provisions is neglected, trouble is likely to ensue, for the heat will
+not disappear from the place of actual reaction at the necessary speed.
+Apparent proof that heat is not accumulating unduly in a water-jacketed
+carbide container even when the generator is evolving gas at a fair speed
+is easy to obtain; for if, as usually happens, the end of the container
+through which the carbide is inserted is exposed to the air, the hand may
+be placed upon it, and it will be found to be only slightly warm to the
+touch. Such a test, however, is inconclusive, and frequently misleading,
+because if more than a pound or two of carbide is present as an undivided
+mass, and if water is allowed to attack one portion of it, that
+particular portion may attain a high temperature while the rest is
+comparatively cool: and if the bulk of the carbide is comparatively cool,
+naturally the walls of the containing vessel themselves remain
+practically unheated. Three causes work together to prevent this heat
+being dissipated through the walls of the carbide vessel with sufficient
+rapidity. In the first place, calcium carbide itself is a very bad
+conductor of heat. So deficient in heat-conducting power is it that a
+lump a few inches in diameter may be raised to redness in a gas flame at
+one spot, and kept hot for some minutes, while the rest of the mass
+remains sufficiently cool to be held comfortably in the fingers. In the
+second place, commercial carbide exists in masses of highly irregular
+shape, so that when they are packed into any vessel they only touch at
+their angles and edges; and accordingly, even if the material were a
+fairly good heat conductor of itself, the air or gas present between each
+lump would act as an insulator, protecting the second piece from the heat
+generated in the first. In the third place, the calcium hydroxide
+produced as the by-product when calcium carbide is decomposed by water
+occupies considerably more space than the original carbide--usually two
+or three times as much space, the exact figures depending upon the
+conditions in which it is formed--and therefore a carbide container
+cannot advisedly be charged with more than one-third the quantity of
+solid which it is apparently capable of holding. The remaining two-thirds
+of the space is naturally full of air when the container is first put
+into the generator, but the air is displaced by acetylene as soon as gas
+production begins. Whether that space, however, is occupied by air, by
+acetylene, or by a gradually growing loose mass of slaked lime, each
+separate lump of hot carbide is isolated from its neighbours by a
+material which is also a very bad heat conductor; and the heat has but
+little opportunity of distributing itself evenly. Moreover, although iron
+or steel is a notably better conductor of heat than any of the other
+substances present in the carbide vessel, it is, as a metal, only a poor
+conductor, being considerably inferior in this respect to copper. If heat
+dissipation were the only point to be studied in the construction of an
+acetylene apparatus, far better results might be obtained by the
+employment of copper for the walls of the carbide container; and possibly
+in that case a generator of considerable size, fitted with a water-
+jacketed decomposing vessel, might be free from the trouble of
+overheating. Nevertheless it will be seen in Chapter VI. that the use of
+copper is not permissible for such purposes, its advantages as a good
+conductor of heat being neutralised by its more important defects.
+
+When suitable precautions are not taken to remove the heat liberated in
+an acetylene apparatus, the temperature of the calcium carbide
+occasionally rises to a remarkable degree. Investigating this point, Caro
+has studied the phenomena of heat production in a "dipping" generator--
+_i.e._, an apparatus in which a cage of carbide is alternately
+immersed in and lifted out of a vessel containing water. Using a
+generator designed to supply five burners, he has found a maximum
+recording thermometer placed in the gas space of the apparatus to give
+readings generally between 60° and 100° C.; but in two tests out of ten
+he obtained temperatures of about 160° C. To determine the actual
+temperature of the calcium carbide itself, he scattered amongst the
+carbide charge fragments of different fusible metallic alloys which were
+known to melt or soften at certain different temperatures. In all his ten
+tests the alloys melting at 120° C. were fused completely; in two tests
+other alloys melting at 216° and 240° C. showed signs of fusion; and in
+one test an alloy melting at 280° C. began to soften. Working with an
+experimental apparatus constructed on the "dripping" principle--
+_i.e._, a generator in which water is allowed to fall in single
+drops or as a fine stream upon a mass of carbide--with the deliberate
+object of ascertaining the highest temperatures capable of production
+when calcium carbide is decomposed in this particular fashion, and
+employing for the measurement of the heat a Le Chatelier thermo-couple,
+with its sensitive wires lying among the carbide lumps, Lewes has
+observed a maximum temperature of 674° C. to be reached in 19 minutes
+when water was dripped upon 227 grammes of carbide at a speed of about 8
+grammes per minute. In other experiments he used a laboratory apparatus
+designed upon the "dipping" principle, and found maximum temperatures, in
+four different trials, of 703°, 734°, 754°, and 807° C., which were
+reached in periods of time ranging from 12 to 17 minutes. Even allowing
+for the greater delicacy of the instrument adopted by Lewes for measuring
+the temperature in comparison with the device employed by Caro, there
+still remains an astonishing difference between Caro's maximum of 280°
+and Lewes' maximum of 807° C. The explanation of this discrepancy is to
+be inferred from what has just been said. The generator used by Caro was
+properly made of metal, was quite small in size, was properly designed
+with some skill to prevent overheating as much as possible, and was
+worked at the speed for which it was intended--in a word, it was as good
+an apparatus as could be made of this particular type. Lewes' generator
+was simply a piece of glass and metal, in which provisions to avoid
+overheating were absent; and therefore the wide difference between the
+temperatures noted does not suggest any inaccuracy of observation or
+experiment, but shows what can be done to assist in the dissipation of
+heat by careful arrangement of parts. The difference in temperature
+between the acetylene and the carbide in Caro's test accentuates the
+difficulty of gauging the heat in a carbide vessel by mere external
+touch, and supplies experimental proof of the previous assertions as to
+the low heat-conducting power of calcium carbide and of the gases of the
+decomposing vessel. It must not be supposed that temperatures such as
+Lewes has found ever occur in any commercial generator of reasonably good
+design and careful construction; they must be regarded rather as
+indications of what may happen in an acetylene apparatus when the
+phenomena accompanying the evolution of gas are not understood by the
+maker, and when all the precautions which can easily be taken to avoid
+excessive heating have been omitted, either by building a generator with
+carbide in excess too large in size, or by working it too rapidly, or
+more generally by adopting a system of construction unsuited to the ends
+in view. The fact, however, that Lewes has noted the production of a
+temperature of 807° C. is important; because this figure is appreciably
+above the point 780° C., at which acetylene decomposes into its elements
+in the absence of air.
+
+Nevertheless the production of a temperature somewhat exceeding 100° C.
+among the lumps of carbide actually undergoing decomposition can hardly
+be avoided in any practical generator. Based on a suggestion in the
+"Report of the Committee on Acetylene Generators" which was issued by the
+British Home Office in 1902, Fouché has proposed that 130° C., as
+measured with the aid of fusible metallic rods, [Footnote: An alloy made
+by melting together 55 parts by weight of commercial bismuth and 45 parts
+of lead fuses at 127° C., and should be useful in performing the tests.]
+should be considered the maximum permissible temperature in any part of a
+generator working at full speed for a prolonged period of time. Fouché
+adopts this figure on the ground that 130° C. sensibly corresponds with
+the temperature at which a yellow substance is formed in a generator by a
+process of polymerisation; and, referring to French conditions, states
+that few actual apparatus permit the development of so high a
+temperature. As a matter of fact, however, a fairly high temperature
+among the carbide is less important than in the gas, and perhaps it would
+be better to say that the temperature in any part of a generator occupied
+by acetylene should not exceed 100° C. Fraenkel has carried out some
+experiments upon the temperature of the acetylene immediately after
+evolution in a water-to-carbide apparatus containing the carbide in a
+subdivided receptacle, using an apparatus now frequently described as
+belonging to the "drawer" system of construction. When a quantity of
+about 7 lb. of carbide was distributed between 7 different cells of the
+receptacle, each cell of which had a capacity of 25 fluid oz., and the
+apparatus was caused to develop acetylene at the rate of 7 cubic feet per
+hour, maximum thermometers placed immediately over the carbide in the
+different cells gave readings of from 70° to 90° C., the average maximum
+temperature being about 80° C. Hence the Austrian code of rules issued in
+1905 governing the construction of acetylene apparatus contains a clause
+to the effect that the temperature in the gas space of a generator must
+never exceed 80° C.; whereas the corresponding Italian code contains a
+similar stipulation, but quotes the maximum temperature as 100° C.
+(_vide_ Chapter IV.).
+
+It is now necessary to see why the production of an excessively high
+temperature in an acetylene generator has to be avoided. It must be
+avoided, because whenever the temperature in the immediate neighbourhood
+of a mass of calcium carbide which is evolving acetylene under the attack
+of water rises materially above the boiling-point of water, one or more
+of three several objectionable effects is produced--(_a_) upon the
+gas generated, (_b_) upon the carbide decomposed, and (_c_)
+upon the general chemical reaction taking place.
+
+It has been stated above that in moat generators when the action between
+the carbide and the water is proceeding smoothly, it occurs according to
+equation (2)--
+
+(2) CaC_2 + 2H_2O = C_2H_2 + Ca(OH)_2
+
+rather than in accordance with equation (1)--
+
+(1) CaC_2 + H_2O = C_2H_2 + CaO.
+
+This is because calcium oxide, or quicklime, the by-product in (1), has
+considerable affinity for water, evolving a noteworthy quantity of heat
+when it combines with one molecule of water to form one molecule of
+calcium hydroxide, or slaked lime, the by-product in (2). If, then, a
+small amount of water is added to a large amount of calcium carbide, the
+corresponding quantity of acetylene may be liberated on the lines of
+equation (1), and there will remain behind a mixture of unaltered calcium
+carbide, together with a certain amount of calcium oxide. Inasmuch as
+both these substances possess an affinity for water (setting heat free
+when they combine with it), when a further limited amount of water is
+introduced into the mixture some of it will probably be attracted to the
+oxide instead of to the carbide present. It is well known that at
+ordinary temperatures quicklime absorbs moisture, or combines with water,
+to produce slaked lime; but it is equally well known that in a furnace,
+at about a red heat, slaked lime gives up water and changes into
+quicklime. The reaction, in fact, between calcium oxide and water is
+reversible, and whether those substances combine or dissociate is simply
+a question of temperature. In other words, as the temperature rises, the
+heat of hydration of calcium oxide diminishes, and calcium hydroxide
+becomes constantly a less stable material. If now it should happen that
+the affinity between calcium carbide and water should not diminish, or
+should diminish in a lower ratio than the affinity between calcium oxide
+and water as the temperature of the mass rises from one cause or other,
+it is conceivable that at a certain temperature calcium carbide might be
+capable of withdrawing the water of hydration from the molecule of slaked
+lime, converting the latter into quicklime, and liberating one molecule
+of acetylene, thus--
+
+(3) CaC_2 + Ca_2(OH) = C_2H_2 + 2CaO.
+
+It has been proved that a reaction of this character does occur, the
+temperature necessary to determine it being given by Lewes as from 420°
+to 430° C., which is not much more than half that which he found in a
+generator having carbide in excess, albeit one of extremely bad design.
+Treating this reaction in the manner previously adopted, the thermo-
+chemical phenomena of equation (3) are:
+
+_Heat liberated._ | _Heat liberated._
+ |
+Formation of 2CaO 290.0 | Formation of acetylene 58.1
+ | Decomposition of Ca(OH)_2 [1] 229.1
+ | Decomposition of carbide 3.9
+ Balance 1.1 |
+ ______ | _____
+ |
+ 291.1 | 291.1
+
+[1 Footnote: Into its elements, Ca, O_2, and H_2; _cf._ footnote,
+p: 31.]
+
+Or, since the calcium hydroxide is only dehydrated without being
+entirely decomposed, and only one molecule of water is broken up, it may
+be written:
+
+
+Formation of CaO 145.0 | Formation of acetylene 58.1
+ | Decomposition of Ca(OH)_2 15.1
+ | Decomposition of water 69.0
+ Balance 1.1 | Decomposition of carbide 3.9
+ _____ | _____
+ |
+ 146.1 | 146.1
+
+which comes to the same thing. Putting the matter in another shape, it
+may be said that the reaction between calcium carbide and water is
+exothermic, evolving either 14.0 or 29.1 calories according as the
+byproduct is calcium oxide or solid calcium hydroxide; and therefore
+either reaction proceeds without external assistance in the cold. The
+reaction between carbide and slaked lime, however, is endothermic,
+absorbing 1.1 calories; and therefore it requires external assistance
+(presence of an elevated temperature) to start it, or continuous
+introduction of heat (as from the reaction between the rest of the
+carbide present and the water) to cause it to proceed. Of itself, and
+were it not for the disadvantages attending the production of a
+temperature remotely approaching 400° C. in an acetylene generator, which
+disadvantages will be explained in the following paragraphs, there is no
+particular reason why reaction (3) should not be permitted to occur, for
+it involves (theoretically) no loss of acetylene, and no waste of calcium
+carbide. Only one specific feature of the reaction has to be remembered,
+and due practical allowance made for it. The reaction represented by
+equation (2) proceeds almost instantaneously when the calcium carbide is
+of ordinarily good quality, and the acetylene resulting therefrom is
+wholly generated within a very few minutes. Equation (3), on the
+contrary, consumes much time for its completion, and the gas
+corresponding with it is evolved at a gradually diminishing speed which
+may cause the reaction to continue for hours--a circumstance that may be
+highly inconvenient or quite immaterial according to the design of the
+apparatus. When, however, it is desired to construct an automatic
+acetylene generator, _i.e._, an apparatus in which the quantity of
+gas liberated has to be controlled to suit the requirements of any
+indefinite number of burners in use on different occasions, equation (3)
+becomes a very important factor in the case. To determine the normal
+reaction (No. 2) of an acetylene generator, 64 parts by weight of calcium
+carbide must react with 36 parts of water to yield 26 parts by weight of
+acetylene, and apparently both carbide and water are entirely consumed;
+but if opportunity is given for the occurrence of reaction (3), another
+64 parts by weight of carbide may be attacked, without the addition of
+any more water, producing, inevitably, another 26 parts of acetylene. If,
+then, water is in chemical excess in the generator, all the calcium
+carbide present will be decomposed according to equation (2), and the
+action will take place without delay; after a few minutes' interval the
+whole of the acetylene capable of liberation will have been evolved, and
+nothing further can possibly happen until another charge of carbide is
+inserted in the apparatus. If, on the other hand, calcium carbide is in
+chemical excess in the generator, all the water run in will be consumed
+according to equation (2), and this action will again take place without
+delay; but unless the temperature of the residual carbide has been kept
+well below 400° C., a further evolution of gas will occur which will not
+cease for an indeterminate period of time, and which, by strict theory,
+given the necessary conditions, might continue until a second volume of
+acetylene equal to that liberated at first had been set free. In practice
+this phenomenon of a secondary production of gas, which is known as
+"after-generation," is regularly met with in all generators where the
+carbide is in excess of the water added; but the amount of acetylene so
+evolved rarely exceeds one-quarter or one-third of the main make. The
+actual amount evolved and the rate of evolution depend, not merely upon
+the quantity of undecomposed carbide still remaining in contact with the
+damp lime, but also upon the rapidity with which carbide naturally
+decomposes in presence of liquid water, and the size of the lumps. Where
+"after-generation" is caused by the ascent of water vapour round lumps of
+carbide, the volume of gas produced in a given interval of time is
+largely governed by the temperature prevailing and the shape of the
+apparatus. It is evident that even copious "after-generation" is a matter
+of no consequence in any generator provided with a holder to store the
+gas, assuming that by some trustworthy device the addition of water is
+stopped by the time that the holder is two-thirds or three-quarters full.
+In the absence of a holder, or if the holder fitted is too small to serve
+its proper purpose, "aftergeneration" is extremely troublesome and
+sometimes dangerous, but a full discussion of this subject must be
+postponed to the next chapter.
+
+EFFECT OF HEAT ON ACETYLENE.--The effect of excessive retention of heat
+in an acetylene generator upon the gas itself is very marked, as
+acetylene begins spontaneously to suffer change, and to be converted into
+other compounds at elevated temperatures. Being a purely chemical
+phenomenon, the behaviour of acetylene when exposed to heat will be fully
+discussed in Chapter VI. when the properties of the gas are being
+systematically dealt with. Here it will be sufficient to assume that the
+character of the changes taking place is understood, and only the
+practical results of those changes as affecting the various components of
+an acetylene installation have to be studied. According to Lewes,
+acetylene commences to "polymerise" at a temperature of about 600° C.,
+when it is converted into other hydrocarbons having the same percentage
+composition, but containing more atoms of carbon and hydrogen in their
+molecules. The formula of acetylene is C_2H_2 which means that 2 atoms of
+carbon and 2 atoms of hydrogen unite to form 1 molecule of acetylene, a
+body evidently containing roughly 92.3 per cent. by weight of carbon and
+7.7 per cent. by weight of hydrogen. One of the most noteworthy
+substances produced by the polymerisation of acetylene is benzene, the
+formula of which is C_6H_6, and this is formed in the manner indicated by
+the equation--
+
+(4) 3C_2H_2 = C_6H_6.
+
+Now benzene also contains 92.3 per cent. of carbon and 7.7 per cent. by
+weight of hydrogen in its composition, but its molecule contains 6 atoms
+of each element. When the chemical formula representing a compound body
+indicates a substance which is, or can be obtained as, a gas or vapour,
+it convoys another idea over and above those mentioned on a previous
+page. The formula "C_2H_2," for example, means 1 molecule, or 26 parts by
+weight of acetylene, just as "H_2" means 1 molecule, or 2 parts by weight
+of hydrogen; but both formulć also mean equal parts by volume of the
+respective substances, and since H_2 must mean 2 volumes, being twice H,
+which is manifestly 1, C_2H_2 must mean 2 volumes of acetylene as well.
+Thus equation (4) states that 6 volumes of acetylene, or 3 x 26 parts by
+weight, unite to form 2 volumes of benzene, or 78 parts by weight. If
+these hydrocarbons are burnt in air, both are indifferently converted
+into carbon dioxide (carbonic acid gas) and water vapour; and, neglecting
+for the sake of simplicity the nitrogen of the atmosphere, the processes
+may be shown thus:
+
+(5) 2C_2H_2 + 5O_2 = 4CO_2 + 2H_2O.
+
+(6) 2C_6H_6 + 15O_2 = 12CO_2 + 6H_2O.
+
+Equation (5) shows that 4 volumes of acetylene combine with 10 volumes of
+oxygen to produce 8 volumes of carbon dioxide and 4 of water vapour;
+while equation (6) indicates that 4 volumes of benzene combine with 30
+volumes of oxygen to yield 24 volumes of carbon dioxide and 12 of water
+vapour. Two parts by volume of acetylene therefore require 5 parts by
+volume of oxygen for perfect combustion, whereas two parts by volume of
+benzene need 15--_i.e._, exactly three times as much. In order to
+work satisfactorily, and to develop the maximum of illuminating power
+from any kind of gas consumed, a gas-burner has to be designed with
+considerable skill so as to attract to the base of the flame precisely
+that volume of air which contains the quantity of oxygen necessary to
+insure complete combustion, for an excess of air in a flame is only less
+objectionable than a deficiency thereof. If, then, an acetylene burner is
+properly constructed, as most modern ones are, it draws into the flame
+air corresponding with two and a half volumes of oxygen for every one
+volume of acetylene passing from the jets; whereas if it were intended
+for the combustion of benzene vapour it would have to attract three times
+that quantity. Since any flame supplied with too little air tends to emit
+free carbon or soot, it follows that any well-made acetylene burner
+delivering a gas containing benzene vapour will yield a more or lens
+smoky flame according to the proportion of benzene in the acetylene.
+Moreover, at ordinary temperatures benzene is a liquid, for it boils at
+81° C., and although, as was explained above in the case of water, it is
+capable of remaining in the state of vapour far below its boiling-point
+so long as it is suspended in a sufficiency of some permanent gas like
+acetylene, if the proportion of vapour in the gas at any given
+temperature exceeds a certain amount the excess will be precipitated in
+the liquid form; while as the temperature falls the proportion of vapour
+which can be retained in a given volume of gas also diminishes to a
+noteworthy extent. Should any liquid, be it water or benzene, or any
+other substance, separate from the acetylene under the influence of cold
+while the gas is passing through pipes, the liquid will run downwards to
+the lowest points in those pipes; and unless due precautions are taken,
+by the insertion of draw-off cocks, collecting wells, or the like, to
+withdraw the deposited water or other liquid, it will accumulate in all
+bends, angles, and dips till the pipes are partly or completely sealed
+against the passage of gas, and the lights will either "jump" or be
+extinguished altogether. In the specific case of an acetylene generator
+this trouble is very likely to arise, even when the gas is not heated
+sufficiently during evolution for polymerisation to occur and benzene or
+other liquid hydrocarbons to be formed, because any excess of water
+present in the decomposing vessel is liable to be vaporised by the heat
+of the reaction--as already stated it is desirable that water shall be so
+vaporised--and will remain safely vaporised as long as the pipes are kept
+warm inside or near the generator; but directly the pipes pass away from
+the hot generator the cooling action of the air begins, and some liquid
+water will be immediately produced. Like the phenomenon of after-
+generation, this equally inevitable phenomenon of water condensation will
+be either an inconvenience or source of positive danger, or will be a
+matter of no consequence whatever, simply as the whole acetylene
+installation, including the service-pipes, is ignorantly or intelligently
+built.
+
+As long as nothing but pure polymerisation happens to the acetylene, as
+long, that is to say, as it is merely converted into other hydrocarbons
+also having the general formula C_(2n)H_(2n), no harm will be done to the
+gas as regards illuminating power, for benzene burns with a still more
+luminous flame than acetylene itself; nor will any injury result to the
+gas if it is required for combustion in heating or cooking stoves beyond
+the fact that the burners, luminous or atmospheric, will be delivering a
+material for the consumption of which they are not properly designed. But
+if the temperature should rise much above the point at which benzene is
+the most conspicuous product of polymerisation, other far more
+complicated changes occur, and harmful effects may be produced in two
+separate ways. Some of the new hydrocarbons formed may interact to yield
+a mixture of one or more other hydrocarbons containing a higher
+proportion of carbon than that which is present in acetylene and benzene,
+together with a corresponding proportion of free hydrogen; the former
+will probably be either liquids or solids, while the latter burns with a
+perfectly non-luminous flame. Thus the quantity of gas evolved from the
+carbide and passed into the holder is less than it should be, owing to
+the condensation of its non-gaseous constituents. To quote an instance of
+this, Haber has found 15 litres of acetylene to be reduced in volume to
+10 litres when the gas was heated to 638° C. By other changes, some
+"saturated hydrocarbons," _i.e._, bodies having the general formula
+C_nH_(2n+2), of which methane or marsh-gas, CH_4 is the best known, may
+be produced; and those all possess lower illuminating powers than
+acetylene. In two of those experiments already described, where Lewes
+observed maximum temperatures ranging from 703° to 807° C., samples of
+the gas which issued when the heat was greatest were submitted to
+chemical analysis, and their illuminating powers were determined. The
+figures he gives are as follows:
+
+ I. II.
+ Per Cent. Per Cent.
+ Acetylene 70.0 69.7
+ Saturated hydrocarbons 11.3 11.4
+ Hydrogen 18.7 18.9
+ _____ _____
+
+ 100.0 100.0
+
+The average illuminating power of these mixed gases is about 126 candles
+per 5 cubic feet, whereas that of pure acetylene burnt under good
+laboratory conditions is 240 candles per 5 cubic feet. The product, it
+will be seen, had lost almost exactly 50 per cent. of its value as an
+illuminant, owing to the excessive heating to which it had been, exposed.
+Some of the liquid hydrocarbons formed at the same time are not limpid
+fluids like benzene, which is less viscous than water, but are thick oily
+substances, or even tars. They therefore tend to block the tubes of the
+apparatus with great persistence, while the tar adheres to the calcium
+carbide and causes its further attack by water to be very irregular, or
+even altogether impossible. In some of the very badly designed generators
+of a few years back this tarry matter was distinctly visible when the
+apparatus was disconnected for recharging, for the spent carbide was
+exceptionally yellow, brown, or blackish in colour, [Footnote: As will be
+pointed out later, the colour of the spent lime cannot always be employed
+as a means for judging whether overheating has occurred in a generator.]
+and the odour of tar was as noticeable as that of crude acetylene.
+
+There is another effect of heat upon acetylene, more calculated to be
+dangerous than any of those just mentioned, which must not be lost sight
+of. Being an endothermic substance, acetylene is prone to decompose into
+its elements--
+
+(7) C_2H_2 -> C_2 + H_2
+
+whenever it has the opportunity; and the opportunity arrives if the
+temperature of the gas risen to 780° C., or if the pressure under which
+the gas is stored exceeds two atmospheres absolute (roughly 30 lb. per
+square inch). It decomposes, be it carefully understood, in the complete
+absence of air, directly the smallest spark of red-hot material or of
+electricity, or directly a gentle shock, such as that of a fall or blow
+on the vessel holding it, is applied to any volume of acetylene existing
+at a temperature exceeding 780° or at a gross pressure of 30 lb. per
+square inch; and however large that volume may be, unless it is contained
+in tubes of very small diameter, as will appear hereafter, the
+decomposition or dissociation into its elements will extend throughout
+the whole of the gas. Equation (7) states that 2 volumes of acetylene
+yield 2 volumes of hydrogen and a quantity of carbon which would measure
+2 volumes were it obtained in the state of gas, but which, being a solid,
+occupies a space that may be neglected. Apparently, therefore, the
+dissociation of acetylene involves no alteration in volume, and should
+not exhibit explosive effects. This is erroneous, because 2 volumes of
+acetylene only yield exactly 2 volumes of hydrogen when both gases are
+measured at the same temperature, and all gases increase in volume as
+their temperature rises. As acetylene is endothermic and evolves much
+heat on decomposition, and as that heat must primarily be communicated to
+the hydrogen, it follows that the latter must be much hotter than the
+original acetylene; the hydrogen accordingly strives to fill a much
+larger space than that occupied by the undecomposed gas, and if that gas
+is contained in a closed vessel, considerable internal pressure will be
+set up, which may or may not cause the vessel to burst.
+
+What has been said in the preceding paragraph about the temperature at
+which acetylene decomposes is only true when the gas is free from any
+notable quantity of air. In presence of air, acetylene inflames at a much
+lower temperature, viz., 480° C. In a manner precisely similar to that of
+all other combustible gases, if a stream of acetylene issues into the
+atmosphere, as from the orifices of a burner, the gas catches fire and
+burns quietly directly any substance having a temperature of 480° C. or
+upwards is brought near it; but if acetylene in bulk is mixed with the
+necessary quantity of air to support combustion, and any object exceeding
+480° C. in temperature comes in contact with it, the oxidation of the
+hydrocarbon proceeds at such a high rate of speed as to be termed an
+explosion. The proportion of air needed to support combustion varies with
+every combustible material within known limits (_cf._ Chapter VI.),
+and according to Eitner the smallest quantity of air required to make
+acetylene burn or explode, as the case may be, is 25 per cent. If, by
+ignorant design or by careless manipulation, the first batches of
+acetylene evolved from a freshly charged generator should contain more
+than 25 per cent. of air; or if in the inauguration of a new installation
+the air should not be swept out of the pipes, and the first makes of gas
+should become diluted with 25 to 50 per cent. of air, any glowing body
+whose temperature exceeds 480° C. will fire the gas; and, as in the
+former instance, the flame will extend all through the mass of acetylene
+with disastrous violence and at enormous speed unless the gas is stored
+in narrow pipes of extremely small diameter. Three practical lessons are
+to be learnt from this circumstance: first, tobacco-smoking must never be
+permitted in any building where an escape of raw acetylene is possible,
+because the temperature of a lighted cigar, &c., exceeds 480° C.;
+secondly, a light must never be applied to a pipe delivering acetylene
+until a proper acetylene burner has been screwed into the aperture;
+thirdly, if any appreciable amount of acetylene is present in the air, no
+operation should be performed upon any portion of an acetylene plant
+which involves such processes as scraping or chipping with the aid of a
+steel tool or shovel. If, for example, the iron or stoneware sludge-pipe
+is choked, or the interior of the dismantled generator is blocked, and
+attempts are made to remove the obstruction with a hard steel tool, a
+spark is very likely to be formed which, granting the existence of
+sufficient acetylene in the air, is perfectly able to fire the gas. For
+all such purposes wooden implements only are best employed; but the
+remark does not apply to the hand-charging of a carbide-to-water
+generator through its proper shoot. Before passing to another subject, it
+may be remarked that a quantity of air far less than that which causes
+acetylene to become dangerous is objectionable, as its presence is apt to
+reduce the illuminating power of the gas unduly.
+
+EFFECT OF HEAT ON CARBIDE.--Chemically speaking, no amount of heat
+possible of attainment in the worst acetylene generator can affect
+calcium carbide in the slightest degree, because that substance may be
+raised to almost any temperature short of those distinguishing the
+electric furnace, without suffering any change or deterioration. In the
+absence of water, calcium carbide is as inert a substance as can well be
+imagined: it cannot be made to catch fire, for it is absolutely
+incombustible, and it can be heated in any ordinary flame for reasonable
+periods of time, or thrown into any non-electrical furnace without
+suffering in the least. But in presence of water, or of any liquid
+containing water, matters are different. If the temperature of an
+acetylene generator rises to such an extent that part of the gas is
+polymerised into tar, that tar naturally tends to coat the residual
+carbide lumps, and, being greasy in character, more or less completely
+protects the interior from further attack. Action of this nature not only
+means that the acetylene is diminished in quantity and quality by partial
+decomposition, but it also means that the make is smaller owing to
+imperfect decomposition of the carbide: while over and above this is the
+liability to nuisance or danger when a mass of solid residue containing
+some unaltered calcium carbide is removed from the apparatus and thrown
+away. In fact, whenever the residue of a generator is not so saturated
+with excess of water as to be of a creamy consistency, it should be put
+into an uncovered vessel in the open air, and treated with some ten times
+its volume of water before being run into any drain or closed pipe where
+an accumulation of acetylene may occur. Even at temperatures far below
+those needed to determine a production of tar or an oily coating on the
+carbide, if water attacks an excess of calcium carbide somewhat rapidly,
+there is a marked tendency for the carbide to be "baked" by the heat
+produced; the slaked lime adhering to the lumps as a hard skin which
+greatly retards the penetration of more water to the interior.
+
+COLOUR OF SPENT CARBIDE.--In the early days of the industry, it was
+frequently taken for granted that any degradation in the colour of the
+spent lime left in an acetylene generator was proof that overheating had
+taken place during the decomposition of the carbide. Since both calcium
+oxide and hydroxide are white substances, it was thought that a brownish,
+greyish, or blackish residue must necessarily point to incipient
+polymerisation of the gas. This view would be correct if calcium carbide
+were prepared in a state of chemical purity, for it also is a white body.
+Commercial carbide, however, is not pure; it usually contains some
+foreign matter which tints the residue remaining after gasification. When
+a manufacturer strives to give his carbide the highest gas-making power
+possible he frequently increases the proportion of carbon in the charge
+submitted to electric smelting, until a small excess is reached, which
+remains in the free state amongst the finished carbide. After
+decomposition the fine particles of carbon stain the moist lime a bluish
+grey tint, the depth of shade manifestly depending upon the amount
+present. If such a sludge is copiously diluted with water, particles of
+carbon having the appearance and gritty or flaky nature of coke often
+rise to the surface or fall to the bottom of the liquid; whence they can
+easily be picked out and identified as pure or impure carbon by simple
+tests. Similarly the lime or carbon put into the electric furnace may
+contain small quantities of compounds which are naturally coloured; and
+which, reappearing in the sludge either in their original or in a
+different state of combination, confer upon the sludge their
+characteristic tinge. Spent lime of a yellowish brown colour is
+frequently to be met with in circumstances that are clearly no reproach
+to the generator. Doubtless the tint is due to the presence of some
+coloured metallic oxide or other compound which has escaped reduction in
+the electric furnace. The colour which the residual lime afterwards
+assumes may not be noticeable in the dry carbide before decomposition,
+either because some change in the colour-giving impurity takes place
+during the chemical reactions in the generator or because the tint is
+simply masked by the greyish white of the carbide and its free carbon.
+Hence it follows that a bad colour in the waste lime removed from a
+generator only points to overheating and polymerisation of the acetylene
+when corroborative evidence is obtained--such as a distinct tarry smell,
+the actual discovery of oily or tarry matters elsewhere, or a grave
+reduction in the illuminating power of the gas.
+
+MAXIMUM ATTAINABLE TEMPERATURES.--In order to discover the maximum
+temperature which can be reached in or about an acetylene generator when
+an apparatus belonging to one of the best types is fed at a proper rate
+with calcium carbide in lumps of the most suitable size, the following
+calculation may be made. In the first place, it will be assumed that no
+loss of heat by radiation occurs from the walls of the generator;
+secondly, the small quantity of heat taken up by the calcium hydroxide
+produced will be ignored; and, thirdly, the specific heat of acetylene
+will be assumed to be 0.25, which is about its most probable value. Now,
+a hand-fed carbide-to-water generator will work with half a gallon of
+water for every 1 lb. of carbide decomposed, quantities which correspond
+with 320 grammes of water per 64 grammes (1 molecular weight) of carbide.
+Of those 320 grammes of water, 18 are chemically destroyed, leaving 302.
+The decomposition of 64 grammes of commercial carbide evolves 28 large
+calories of heat. Assuming all the heat to be absorbed by the water, 28
+calories would raise 302 grammes through (28 X 1000 / 302) = 93° C.,
+_i.e._, from 44.6° F. to the boiling-point. Assuming all the heat to
+be communicated to the acetylene, those 28 calories would raise the 26
+grammes of gas liberated through (28 X 1000 / 26 / 0.25) = 4308° C., if
+that were possible. But if, as would actually be the case, the heat were
+distributed uniformly amongst the 302 grammes of water and the 20 grammes
+of acetylene, both gas and water would be raised through the same number
+of degrees, viz., 90.8° C. [Footnote: Let x = the number of large
+calories absorbed by the water; then 28 - x = those taken up by the gas.
+Then--
+
+1000x / 302 = 1000 (28 - x) / (26 X 0.25)
+
+whence x = 27.41; and 28 - x = 0.59.
+
+Therefore, for water, the rise in temperature is--
+
+27.41 X 1000 / 302 = 90.8° C.;
+
+and for acetylene the rise is--
+
+0.59 X 1000 / 26 / 0.25 = 90.8° C.]
+
+If the generator were designed on lines to satisfy the United States Fire
+Underwriters, it would contain 8.33 lb. of water to every 1 lb. of
+carbide attacked; identical calculations then showing that the original
+temperature of the water and gas would be raised through 53.7° C.
+Provided the carbide is not charged into such an apparatus in lumps of
+too large a size, nor at too high a rate, there will be no appreciable
+amount of local overheating developed; and nowhere, therefore, will the
+rise in temperature exceed 91° in the first instance, or 54° C. in the
+second. Indeed it will be considerably smaller than this, because a large
+proportion of the heat evolved will be lost by radiation through the
+generator walls, while another portion will be converted from sensible
+into latent heat by causing part of the water to pass off as vapour with
+the acetylene.
+
+EFFECT OF HIGH TEMPERATURES ON GENERATORS.--As the temperature amongst
+the carbide in any generator in which water is not present in large
+excess may easily reach 200° C. or upwards, no material ought to be
+employed in the construction of such generators which is not competent to
+withstand a considerable amount of heat in perfect safety. The ordinary
+varieties of soft solder applied with the bitt in all kinds of light
+metal-work usually melt, according to their composition, at about 180°
+C.; and therefore this method of making joints is only suitable for
+objects that are never raised appreciably in temperature above the
+boiling-point of water. No joint in an acetylene generator, the partial
+or complete failure of which would radically affect the behaviour of the
+apparatus, by permitting the charges of carbide and of water to come into
+contact at an abnormal rate of speed, by allowing the acetylene to escape
+directly through the crack into the atmosphere, or by enabling the water
+to run out of the seal of any vessel containing gas so as to set up a
+free communication between that vessel and the air, ought ever to be made
+of soft solder--every joint of this character should be constructed
+either by riveting, by bolting, or by doubly folding the metal sheets.
+Apparently, a joint constantly immersed in water on one side cannot rise
+in temperature above the boiling-point of the liquid, even when its other
+side is heated strongly; but since, even if a generator is not charged
+with naturally hard water, its fluid contents soon become "hard" by
+dissolution of lime, there is always a liability to the deposition of
+water scale over the joint. Such water scale is a very bad heat
+conductor, as is seen in steam boilers, so that a seam coated with an
+exceedingly thin layer of scale, and heated sharply on one side, will
+rise above the boiling-point of water even if the liquid on its opposite
+side is ice-cold. For a while the film of scale may be quite water-tight,
+but after it has been heated by contact with the hot metal several times
+it becomes brittle and cracks without warning. But there is a more
+important reason for avoiding the use of plumbers' solder. It might seem
+that as the natural hard, protective skin of the metal is liable to be
+injured or removed by the bending or by the drilling or punching which
+precedes the insertion of the rivets or studs, an application of soft
+solder to such a joint should be advantageous. This is not true because
+of the influence of galvanic action. As all soft solders consist largely
+of lead, if a joint is soldered, a "galvanic couple" of lead and iron, or
+of lead and zinc (when the apparatus is built of galvanised steel), is
+exposed to the liquid bathing it; and since in both cases the lead is
+highly electro-negative to the iron or zinc, it is the iron or zinc which
+suffers attack, assuming the liquid to possess any corrosive properties
+whatever. Galvanised iron which has been injured during the joint-making
+presents a zinc-iron couple to the water, but the zinc protects the iron;
+if a lead solder is present, the iron will begin to corrode immediately
+the zinc has disappeared. In the absence of lead it is the less important
+metal, but in the presence of lead it is the more important (the
+foundation) metal which is the soluble element of the couple. Where
+practicable, joints in an acetylene generator may safely be made by
+welding or by autogenous soldering ("burning"), because no other metal is
+introduced into the system; any other process, except that of riveting or
+folding, only hastens destruction of the plant. The ideal method of
+making joints about an acetylene generator is manifestly that of
+autogenous soldering, because, as will appear in Chapter IX. of this
+book, the most convenient and efficient apparatus for performing the
+operation is the oxy-acetylene blow-pipe, which can be employed so as to
+convert two separate pieces of similar metal into one homogeneous whole.
+
+In less critical situations in an acetylene plant, such as the partitions
+of a carbide container, &c., where the collapse of the seam or joint
+would not be followed by any of the effects previously suggested, there
+is less cause for prohibiting the use of unfortified solder; but even
+here, two or three rivets, just sufficient to hold the metal in position
+if the solder should give way, are advisedly put into all apparatus. In
+other portions of an acetylene installation where a merely soldered joint
+is exposed to warm damp gas which is in process of cooling, instead of
+being bathed in hard water, an equal, though totally dissimilar, danger
+is courted. The main constituent of such solders that are capable of
+being applied with the bitt is lead; lead is distinctly soluble in soft
+or pure water; and the water which separates by condensation out of a
+warm damp gas is absolutely soft, for it has been distilled. If
+condensation takes place at or near a soldered joint in such a way that
+water trickles over the solder, by slow degrees the metallic lead will be
+dissolved and removed, and eventually a time will come when the joint is
+no longer tight to gas. In fact, if an acetylene installation is of more
+than very small dimensions, _e.g._, when it is intended to supply
+any building as large as, or larger than, the average country residence,
+if it is to give satisfaction to both constructor and purchaser by being
+quite trustworthy and, possessed of a due lease of life, say ten or
+fifteen years, it must be built of stouter materials than the light
+sheets which alone are suitable for manipulation with the soldering-iron
+or for bending in the ordinary type of metal press. Sound cast-iron,
+heavy sheet-metal, or light boiler-plate is the proper substance of which
+to construct all the important parts of a generator, and the joints in
+wrought metal must be riveted and caulked or soldered autogeneously as
+mentioned above. So built, the installation becomes much more costly to
+lay down than an apparatus composed of tinplate, zinc, or thin galvanised
+iron, but it will prove more economical in the long run. It is not too
+much to say that if ignorant and short-sighted makers in the earliest
+days of the acetylene industry had not recommended and supplied to their
+customers lightly built apparatus which has in many instances already
+begun to give trouble, to need repairs, and to fail by thorough
+corrosion--apparatus which frequently had nothing but cheapness in its
+favour--the use of the gas would have spread more rapidly than it has
+done, and the public would not now be hearing of partial or complete
+failures of acetylene installations. Each of these failures, whether
+accompanied by explosions and injury to persons or not, acts more
+powerfully to restrain a possible new customer from adopting the
+acetylene light, than several wholly successful plants urge him to take
+it up; for the average member of the public is not in a position to
+distinguish properly between the collapse of a certain generator owing to
+defective design or construction (which reflects no discredit upon the
+gas itself), and the failure of acetylene to show in practice those
+advantages that have been ascribed to it. One peculiar and noteworthy
+feature of acetylene, often overlooked, is that the apparatus is
+constructed by men who may have been accustomed to gas-making plant all
+their lives, and who may understand by mere habit how to superintend a
+chemical operation; but the same apparatus is used by persons who
+generally have no special acquaintance with such subjects, and who, very
+possibly, have not even burnt coal-gas at any period of their lives.
+Hence it happens that when some thoughtless action on the part of the
+country attendant of an acetylene apparatus is followed by an escape of
+gas from the generator, and by an accumulation of that gas in the house
+where the plant is situated, or when, in disregard of rules, he takes a
+naked light into the house and an explosion follows, the builder
+dismisses the episode as a piece of stupidity or wilful misbehaviour for
+which he can in nowise be held morally responsible; whereas the builder
+himself is to blame for designing an apparatus from which an escape of
+gas can be accompanied by sensible risks to property or life. However
+unpalatable this assertion may be, its truth cannot be controverted;
+because, short of criminal intention or insanity on the part of the
+attendant, it is in the first place a mere matter of knowledge and skill
+so to construct an acetylene plant that an escape of gas is extremely
+unlikely, even when the apparatus is opened for recharging, or when it is
+manipulated wrongly; and in the second place, it is easy so to arrange
+the plant that any disturbance of its functions which may occur shall be
+followed by an immediate removal of the surplus gas into a place of
+complete safety outside and above the generator-house.
+
+GENERATION AT LOW TEMPERATURES.--In all that has been said hitherto about
+the reaction between calcium carbide and water being instantaneous, it
+has been assumed that the two substances are brought together at or about
+the usual temperature of an occupied room, _i.e._, 15 degrees C. If,
+however, the temperature is materially lower than this, the speed of the
+reaction falls off, until at -5 degrees C., supposing the water still to
+remain liquid, evolution of acetylene practically ceases. Even at the
+freezing-point of pure water gas is produced but slowly; and if a lump of
+carbide is thrown on to a block of ice, decomposition proceeds so gently
+that the liberated acetylene may be ignited to form a kind of torch,
+while heat is generated with insufficient rapidity to cause the carbide
+to sink into the block. This fact has very important bearings upon the
+manipulation of an acetylene generator in winter time. It is evident that
+unless precautions are taken those portions of an apparatus which contain
+water are liable to freeze on a cold night; because, even if the
+generator has been at work producing gas (and consequently evolving heat)
+till late in the evening, the surplus heat stored in the plant may escape
+into the atmosphere long before more acetylene has to be made, and
+obviously while frost is still reigning in the neighbourhood. If the
+water freezes in the water store, in the pipes leading therefrom, in the
+holder seal, or in the actual decomposing chamber, a fresh batch of gas
+is either totally incapable of production, because the water cannot be
+brought into contact with the calcium carbide in the apparatus, or it can
+only be generated with excessive slowness because the carbide introduced
+falls on to solid ice. Theoretically, too, there is a possibility that
+some portion of the apparatus--a pipe in particular--may be burst by the
+freezing, owing to the irresistible force with which water expands when
+it changes into the solid condition. Probably this last contingency,
+clearly accompanied as it would be by grave risk, is somewhat remote, all
+the plant being constructed of elastic material; but in practice even a
+simple interference with the functions of a generator by freezing,
+ideally of no special moment, is highly dangerous, because of the great
+likelihood that hurried and wholly improper attempts to thaw it will be
+made by the attendant. As it has been well known for many years that the
+solidifying point of water can be lowered to almost any degree below
+normal freezing by dissolving in it certain salts in definite
+proportions, one of the first methods suggested for preventing the
+formation of ice in an acetylene generator was to employ such a salt,
+using, in fact, for the decomposition of the carbide some saline solution
+which remains liquid below the minimum night temperature of the winter
+season. Such a process, however, has proved unsuitable for the purpose in
+view; and the explanation of that fact is found in what has just been
+stated: the "water" of the generator may admittedly be safely maintained
+in the fluid state, but from so cold a liquid acetylene will not be
+generated smoothly, if at all. Moreover, were it not so, a process of
+this character is unnecessarily expensive, although suitable salts are
+very cheap, for the water of the generator is constantly being consumed,
+[Footnote: It has already been said that most generators "consume" a much
+larger volume of water than the amount corresponding with the chemical
+reaction involved: the excess of water passing into the sludge or by-
+product. Thus a considerable quantity of any anti-freezing agent must be
+thrown aside each time the apparatus is cleaned out or its fluid contents
+are run off.] and as constantly needs renewal; which means that a fresh
+batch of salt would be required every time the apparatus was recharged,
+so long as frost existed or might be expected. A somewhat different
+condition obtains in the holder of an acetylene installation. Here,
+whenever the holder is a separate item in the plant, not constituting a
+portion of the generating apparatus, the water which forms the seal of a
+rising holder, or which fills half the space of a displacement holder,
+lasts indefinitely; and it behaves equally well, whatever its temperature
+may be, so long as it retains a fluid state. This matter will be
+discussed with greater detail at the end of Chapter III. At present the
+point to be insisted on is that the temperature in any constituent of an
+acetylene installation which contains water must not be permitted to fall
+to the freezing-point; while the water actually used for decomposition
+must be kept well above that temperature.
+
+GENERATION AT HIGH TEMPERATURES.--At temperatures largely exceeding those
+of the atmosphere, the reaction between calcium carbide and water tends
+to become irregular; while at a red heat steam acts very slowly upon
+carbide, evolving a mixture of acetylene and hydrogen in place of pure
+acetylene. But since at pressures which do not materially exceed that of
+the atmosphere, water changes into vapour at 100° C., above that
+temperature there can be no question of a reaction between carbide and
+liquid water. Moreover, as has been pointed out, steam or water vapour
+will continue to exist as such at temperatures even as low as the
+freezing-point so long as the vapour is suspended among the particles of
+a permanent gas. Between calcium carbide and water vapour a double
+decomposition occurs chemically identical with that between carbide and
+liquid water; but the physical effect of the reaction and its practical
+bearings are considerably modified. The quantity of heat liberated when
+30 parts by weight of steam react with 64 parts of calcium carbide should
+be essentially unaltered from that evolved when the reagent is in the
+liquid state; but the temperature likely to be attained when the speed of
+reaction remains the same as before will be considerably higher for two
+conspicuous reasons. In the first place, the specific heat of steam in is
+only 0.48, while that of liquid water is 1.0. Hence, the quantity of heat
+which is sufficient to raise the temperature of a given weight of liquid
+water through _n_ thermometric degrees, will raise the temperature
+of the same weight of water vapour through rather more than 2 _n_
+degrees. In the second place, that relatively large quantity of heat
+which in the case of liquid water merely changes the liquid into a
+vapour, becoming "latent" or otherwise unrecognisable, and which, as
+already shown, forms roughly five-sixths of the total heat needed to
+convert cold water into steam, has no analogue if the water has
+previously been vaporised by other means; and therefore the whole of the
+heat supplied to water vapour raises its sensible temperature, as
+indicated by the thermometer. Thus it appears that, except for the
+sufficient amount of cooling that can be applied to a large vessel
+containing carbide by surrounding it with a water jacket, there is no way
+of governing its temperature satisfactorily if water vapour is allowed to
+act upon a mass of carbide--assuming, of course, that the reaction
+proceeds at any moderate speed, _e.g._, at a rate much above that
+required to supply one or two burners with gas.
+
+The decomposition which with perfect chemical accuracy has been stated to
+occur quantitatively between 36 parts by weight, of water and 64 parts of
+calcium carbide scarcely ever takes place in so simple a fashion in an
+actual generator. Owing to the heat developed when carbide is in excess,
+about half the water is converted into vapour; and so the reaction
+proceeds in two stages: half the water added reacting with the carbide as
+a liquid, the other half, in a state of vapour, afterwards reacting
+similarly, [Footnote: This secondary reaction is manifestly only another
+variety of the phenomenon known as "after-generation" (cf. _ante_).
+After-generation is possible between calcium carbide and mechanically
+damp slaked lime, between carbide and damp gas, or between carbide and
+calcium hydroxide, as opportunity shall serve. In all cases the carbide
+must be in excess.] or hardly reacting at all, as the case may be.
+Suppose a vessel, A B, somewhat cylindrical in shape, is charged with
+carbide, and that water is admitted at the end called A. Suppose now (1)
+that the exit for gas is at the opposite end, B. As the lumps near A are
+attacked by half the liquid introduced, while the other half is changed
+into steam, a current, of acetylene and water vapour travels over the
+charge lying between the decomposing spot and the end B. During its
+passage the second half of the water, as vapour, reacts with the excess
+of carbide, the first make of acetylene being dried, and more gas being
+produced. Thus a second quantity of heat is developed, equal by theory to
+that previously evolved; but a second elevation in temperature, far more
+serious, and far less under control, than the former also occurs; and
+this is easily sufficient to determine some of those undesirable effects
+already described. Digressing for a moment, it may be admitted that the
+desiccation of the acetylene produced in this manner is beneficial, even
+necessary; but the advantages of drying the gas at this period of its
+treatment are outweighed by the concomitant disadvantages and by the
+later inevitable remoistening thereof. Suppose now (2) that both the
+water inlet and the gas exit of the carbide cylinder are at the same end,
+A. Again half the added water, as liquid, reacts with the carbide it
+first encounters, but the hot stream of damp gas is not permitted to
+travel over the rest of the lumps extending towards B: it is forced to
+return upon its steps, leaving B practically untouched. The gas
+accordingly escapes from the cylinder at A still loaded with water
+vapour, and for a given weight of water introduced much less acetylene is
+evolved than in the former case. The gas, too, needs drying somewhere
+else in the plant; but these defects are preferable to the apparent
+superiority of the first process because overheating is, or can be, more
+thoroughly guarded against.
+
+PRESSURE IN GENERATORS.--Inasmuch as acetylene is prone to dissociate or
+decompose into its elements spontaneously whenever its pressure reaches 2
+atmospheres or 30 lb. per square inch, as well as when its temperature at
+atmospheric pressure attains 780° C., no pressure approaching that of 2
+atmospheres is permissible in the generator. A due observance of this
+rule, however, unlike a proper maintenance of a low temperature in an
+acetylene apparatus, is perfectly easy to arrange for. The only reason
+for having an appreciable positive pressure in any form of generating
+plant is that the gas may be compelled to travel through the pipes and to
+escape from the burner orifices; and since the plant is only installed to
+serve the burners, that pressure which best suits the burners must be
+thrown by the generator or its holder. Therefore the highest pressure it
+is ever requisite to employ in a generator is a pressure sufficient
+(_a_) to lift the gasholder bell, or to raise the water in a
+displacement holder, (_b_) to drive the gas through the various
+subsidiary items in the plant, such as washers and purifiers, (_c_)
+to overcome the friction in the service-pipes, [Footnote: This friction
+manifestly causes a loss of pressure, _i.e._, a fall in pressure, as
+a gas travels along a pipe; and, as will be shown in Chapter VII., it is
+the fall in pressure in a pipe rather than the initial pressure at which
+a gas enters a pipe that governs the volume of gas passing through that
+pipe. The proper behaviour and economic working of a burner (acetylene or
+other, luminous or incandescent) naturally depend upon the pressure in
+the pipe to which the burner is immediately attached being exactly suited
+to the design of that burner, and have nothing to do with the fall in
+pressure occurring in the delivery pipes. It is therefore necessary to
+keep entirely separate the ideas of proper burner pressure and of maximum
+desirable fall in pressure within the service due to friction.] and
+(d) to give at the points of combustion a pressure which is
+required by the particular burners adopted. In all except village or
+district installations, (_c_) may be virtually neglected. When the
+holder has a rising bell, (_a_) represents only an inch or so of
+water; but if a displacement holder is employed the pressure needed to
+work it is entirely indeterminate, being governed by the size and shape
+of the said holder. It will be argued in Chapter III. that a rising
+holder is always preferable to one constructed on the displacement
+principle. The pressure (d) at the burners may be taken at 4
+inches of water as a maximum, the precise figure being dependent upon the
+kind of burners--luminous, incandescent, boiling, &c.--attached to the
+main. The pressure (_b_) also varies according to circumstances, but
+averages 2 or 3 inches. Thus a pressure in the generator exceeding that
+of the atmosphere by some 12 inches of water--_i.e._, by about 7
+oz., or less than half a pound per square inch--is amply sufficient for
+every kind of installation, the less meritorious generators with
+displacement holders only excepted. This pressure, it should be noted, is
+the net or effective pressure, the pressure with which the gas raises the
+liquid in a water-gauge glass out of the level while the opposite end of
+the water column is exposed to the atmosphere. The absolute pressure in a
+vessel containing gas at an effective pressure of 12 inches of water is 7
+oz. plus the normal, insensible pressure of the atmosphere itself--say
+15-1/4 lb. per square inch. The liquid in a barometer which measures the
+pressure of the atmosphere stands at a height of 30 inches only, because
+that liquid is mercury, 13.6 times as heavy as water. Were it filled with
+water the barometer would stand at (30 X 13.6) = 408 inches, or 34 feet,
+approximately. Gas pressures are always measured in inches of water
+column, because expressed either as pounds per square inch or as inches
+of mercury, the figures would be so small as to give decimals of unwieldy
+length.
+
+It would of course be perfectly safe so to arrange an acetylene plant
+that the pressure in the generating chamber should reach the 100 inches
+of water first laid down by the Home Office authorities as the maximum
+allowable. There is, however, no appreciable advantage to be gained by so
+doing, or by exceeding that pressure which feeds the burners best. Any
+higher original pressure involves the use of a governor at the exit of
+the plant, and a governor is a costly and somewhat troublesome piece of
+apparatus that can be dispensed with in most single installations by a
+proper employment of a well-balanced rising holder.
+
+
+
+CHAPTER III
+
+THE GENERAL PRINCIPLES OF ACETYLENE GENERATION--ACETYLENE GENERATING
+APPARATUS
+
+Inasmuch as acetylene is produced by the mere interaction of calcium
+carbide and water, that is to say, by simply bringing those two
+substances in the cold into mutual contact within a suitable closed
+space, and inasmuch as calcium carbide can always be purchased by the
+consumer in a condition perfectly fit for immediate decomposition, the
+preparation of the gas, at least from the theoretical aspect, is
+characterised by extreme simplicity. A cylinder of glass or metal, closed
+at one end and open at the other, filled with water, and inverted in a
+larger vessel containing the same liquid, may be charged almost
+instantaneously with acetylene by dropping into the basin a lump of
+carbide, which sinks to the bottom, begins to decompose, and evolves a
+rapid current of gas, displacing the water originally held in the
+inverted cylinder or "bell." If a very minute hole is drilled in the top
+of the floating bell, acetylene at once escapes in a steady stream, being
+driven out by the pressure of the cylinder, the surplus weight of which
+causes it to descend into the water of the basin as rapidly as gas issues
+from the orifice. As a laboratory experiment, and provided the bell has
+been most carefully freed from atmospheric air in the first instance,
+this escaping gas may be set light to with a match, and will burn with a
+more or loss satisfactory flame of high illuminating power. Such is an
+acetylene generator stripped of all desirable or undesirable adjuncts,
+and reduced to its most elementary form; but it is needless to say that
+so simple an apparatus would not in any way fulfil the requirements of
+everyday practice.
+
+Owing to the inequality of the seasons, and to the irregular nature of
+the demand for artificial light and heat in all households, the capacity
+of the plant installed for the service of any institution or district
+must be amply sufficient to meet the consumption of the longest winter
+evening--for, as will be shown in the proper place, attempts to make an
+acetylene generator evolve gas more quickly than it is designed to do are
+fraught with many objections--while the operation of the plant, must be
+under such thorough control that not only can a sudden and unexpected
+demand for gas be met without delay, but also that a sudden and
+unexpected interruption or cessation of the demand shall not be followed
+by any disturbance in the working of the apparatus. Since, on the one
+hand, acetylene is produced in large volumes immediately calcium carbide
+is wetted with water, so that the gas may be burnt within a minute or two
+of its first evolution; and, on the other, that acetylene once prepared
+can be stored without trouble or appreciable waste for reasonable periods
+of time in a water-sealed gasholder closely resembling, in everything but
+size, the holders employed on coal-gas works; it follows that there are
+two ways of bringing the output of the plant into accord with the
+consumption of the burners. It is possible to make the gas only as and
+when it is required, or it is possible in the space of an hour or so,
+during the most convenient part of the day, to prepare sufficient to last
+an entire evening, storing it in a gasholder till the moment arrives for
+its combustion. It is clear that an apparatus needing human attention
+throughout the whole period of activity would be intolerable in the case
+of small installations, and would only be permissible in the case of
+larger ones if the district supplied with gas was populous enough to
+justify the regular employment of two men at least in or about the
+generating station. But with the conditions obtaining in such a country
+as Great Britain, and in other lands where coal is equally cheap and
+accessible, if a neighbourhood was as thickly populated as has been
+suggested, it would be preferable on various grounds to lay down a coal-
+gas or electricity works; for, as has been shown in the first chapter,
+unless a very material fall in the price of calcium carbide should take
+place--a fall which at present is not to be expected--acetylene can only
+be considered a suitable and economical illuminant and heating agent for
+such places as cannot be provided cheaply with coal-gas or electric
+current. To meet this objection, acetylene generators have been invented
+in which, broadly speaking, gas is only produced when it is required,
+control of the chemical reaction devolving upon some mechanical
+arrangement. There are, therefore, two radically different types of
+acetylene apparatus to be met with, known respectively as "automatic" and
+"non-automatic" generators. In a non-automatic generator the whole of the
+calcium carbide put into the apparatus is more or less rapidly
+decomposed, and the entire volume of gas evolved from it is collected in
+a holder, there to await the moment of consumption. In an automatic
+apparatus, by means of certain devices which will be discussed in their
+proper place, the act of turning on a burner-tap causes some acetylene to
+be produced, and the act of turning it off brings the reaction to an end,
+thus obviating the necessity for storage. That, at any rate, is the
+logical definition of the two fundamentally different kinds of generator:
+in automatic apparatus the decomposition of the carbide is periodically
+interrupted in such fashion as more or less accurately to synchronise
+with the consumption of gas; in the non-automatic variety decomposition
+proceeds without a break until the carbide vessels are empty.
+Unfortunately a somewhat different interpretation of these two words has
+found frequent acceptance, a generator being denominated non-automatic or
+automatic according as the holder attached to it is or is not large
+enough to store the whole of the acetylene which the charge of carbide is
+capable of producing if it is decomposed all at once. Apart from the fact
+that a holder, though desirable, is not an absolutely indispensable part
+of an acetylene plant, the definition just quoted was sufficiently free
+from objection in the earliest days of the industry; but now efficient
+commercial generators are to be met with which become either automatic or
+non-automatic according to the manner of working them, while some would
+be termed non-automatic which comprise mechanism of a conspicuously self-
+acting kind.
+
+AUTOMATIC AND NON-AUTOMATIC GENERATORS.--Before proceeding to a detailed
+description of the various devices which may be adopted to render an
+acetylene generator automatic in action, the relative advantages of
+automatic and non-automatic apparatus, irrespective of type, from the
+consumer's point of view may be discussed. The fundamental idea
+underlying the employment of a non-automatic generator is that the whole
+of the calcium carbide put into the apparatus shall be decomposed into
+acetylene as soon after the charge is inserted as is natural in the
+circumstances; so that after a very brief interval of time the generating
+chambers shall contain nothing but spent lime and water, and the holder
+be as full of gas as is ever desirable. In an automatic apparatus, the
+fundamental idea is that the generating chamber, or one at least of
+several generating chambers, shall always contain a considerable quantity
+of undecomposed carbide, and some receptacle always contain a store of
+water ready to attack that carbide, so that whenever a demand for gas
+shall arise everything may be ready to meet it. Inasmuch as acetylene is
+an inflammable gas, it possesses all the properties characteristic of
+inflammable gases in general; one of which is that it is always liable to
+take fire in presence of a spark or naked light, and another of which is
+that it is always liable to become highly explosive in presence of a
+naked light or spark if, accidentally or otherwise, it becomes mixed with
+more than a certain proportion of air. On the contrary, in the complete
+absence of liquid or vaporised water, calcium carbide is almost as inert
+a body as it is possible to imagine: for it will not take fire, and
+cannot in any circumstances be made to explode. Hence it may be urged
+that a non-automatic generator, with its holder always containing a large
+volume of the actually inflammable and potentially explosive acetylene,
+must invariably be more dangerous than an automatic apparatus which has
+less or practically no ready-made gas in it, and which simply contains
+water in one chamber and unaltered calcium carbide in another. But when
+the generating vessels and the holder of a non-automatic apparatus are
+properly designed and constructed, the gas in the latter is acetylene
+practically free from air, and therefore while being, as acetylene
+inevitably is, inflammable, is devoid of explosive properties, always
+assuming, as must be the case in a water-sealed holder, that the
+temperature of the gas is below 780° C.; and also assuming, as must
+always be the case in good plant, that the pressure under which the gas
+is stored remains less than two atmospheres absolute. It is perfectly
+true that calcium carbide is non-inflammable and non-explosive, that it
+is absolutely inert and incapable of change; but so comprehensive an
+assertion only applies to carbide in its original drum, or in some
+impervious vessel to which moisture and water have no access. Until it is
+exhausted, an automatic acetylene generator contains carbide in one place
+and water in another, dependence being put upon some mechanical
+arrangement to prevent the two substances coming into contact
+prematurely. Many of the devices adopted by builders of acetylene
+apparatus for keeping the carbide and water separate, and for mixing them
+in the requisite quantities when the proper time arrives, are as
+trustworthy, perhaps, as it is possible for any automatic gear to be; but
+some are objectionably complicated, and a few are positively inefficient.
+There are two difficulties which the designer of automatic mechanism has
+to contend with, and it is doubtful whether he always makes a sufficient
+allowance for them. The first is that not only must calcium carbide and
+liquid water be kept out of premature contact, but that moisture, or
+vapour of water, must not be allowed to reach the carbide; or
+alternatively, that if water vapour reaches the carbide too soon, the
+undesired reaction shall not determine overheating, and the liberated gas
+be not wasted or permitted to become a source of danger. The second
+difficulty encountered by the designer of automata is so to construct his
+apparatus that it shall behave well when attended to by completely
+unskilled labour, that it shall withstand gross neglect and resist
+positive ill-treatment or mismanagement. If the automatic principle is
+adopted in any part of an acetylene apparatus it must be adopted
+throughout, so that as far as possible--and with due knowledge and skill
+it is completely possible--nothing shall be left dependent upon the
+memory and common sense of the gasmaker. For instance, it must not be
+necessary to shut a certain tap, or to manipulate several cocks before
+opening the carbide vessel to recharge it; it must not be possible for
+gas to escape backwards out of the holder; and either the carbide-feed
+gear or the water-supply mechanism (as the case may be) must be
+automatically locked by the mere act of taking the cover off the carbide
+store, or of opening the sludge-cock at the bottom. It would be an
+advantage, even, if the purifiers and other subsidiary items of the plant
+were treated similarly, arranging them in such fashion that gas should be
+automatically prevented from escaping out of the rest of the apparatus
+when any lid was removed. In fact, the general notion of interlocking,
+which has proved so successful in railway signal-cabins and in
+carburetted water gas-plant for the prevention of accidents duo to
+carelessness or overnight, might be copied in principle throughout an
+acetylene installation whenever the automatic system is employed.
+
+It is no part of the present argument, to allege that automatic
+generators are, and must always be, inherently dangerous. Automatic
+devices of a suitable kind may be found in plenty which are remarkably
+simple and highly trustworthy; but it would be too bold a statement to
+say that any such arrangement is incapable of failure, especially when
+put into the hands of a person untrained in the superintendence of
+machinery. The more reliable a piece of automatic mechanism proves itself
+to be, the more likely is it to give trouble and inconvenience and
+utterly to destroy confidence when it does break down; because the better
+it has behaved in the past, and the longer it has lasted without
+requiring adjustment, the less likely is it that the attendant will be at
+hand when failure occurs. By suitable design and by an intelligent
+employment of safety-valves and blow-off pipes (which will be discussed
+in their proper place) it is quite easy to avoid the faintest possibility
+of danger arising from an increase of pressure or an improper
+accumulation of gas inside the plant or inside the building containing
+the plant; but every time such a safety-valve or blow-off pipe comes into
+action a waste of gas occurs, which means a sacrifice of economy, and
+shows that the generator is not working as it should.
+
+As glass is a fragile and brittle substance, and as it is not capable of
+bearing large, rapid, and oft-repeated alterations of temperature in
+perfect safety, it is not a suitable material for the construction of
+acetylene apparatus or of portions thereof. Hence it follows that a
+generator must be built of some non-transparent material which prevents
+the interior being visible when the apparatus is at work. Although it is
+comparatively easy, by the aid of a lamp placed outside the generator-
+shed in such a position as to throw its beams of light through a window
+upon the plant inside, to charge a generator after dark; and although it
+is possible, without such assistance, by methodical habits and a
+systematic arrangement of utensils inside the building to charge a
+generator even in perfect darkness, such an operation is to be
+deprecated, for it is apt to lead to mistakes, it prevents any slight
+derangement in the installation from being instantly noticed, and it
+offers a temptation to the attendant to break rules and to take a naked
+light with him. On all those grounds, therefore, it is highly desirable
+that every manipulation connected with a generator shall be effected
+during the daytime, and that the apparatus-house shall be locked up
+before nightfall. But owing to the irregular habits engendered by modern
+life it is often difficult to know, during any given day, how much gas
+will be required in the ensuing evening; and it therefore becomes
+necessary always to have, as ready-made acetylene, or as carbide in a
+proper position for instant decomposition, a patent or latent store of
+gas more than sufficient in quantity to meet all possible requirements.
+Now, as already stated, a non-automatic apparatus has its store of
+material in the form of gas in a holder; and since this is preferably
+constructed on the rising or telescopic principle, a mere inspection of
+the height of the bell--on which, if preferred, a scale indicating its
+contents in cubic feet or in burner-hours may be marked--suffices to show
+how near the plant is to the point of exhaustion. In many types of
+automatic apparatus the amount of carbide remaining undecomposed at any
+moment is quite unknown, or at best can only be deduced by a tedious and
+inexact calculation; although in some generators, where the store of
+carbide is subdivided into small quantities, or placed in several
+different receptacles, an inspection of certain levers or indicators
+gives an approximate idea as to the capacity of the apparatus for further
+gas production. In any case the position of a rising holder is the most
+obvious sign of the degree of exhaustion of a generator; and therefore,
+to render absolutely impossible a failure of the light during an evening,
+a non-automatic generator fitted with a rising holder is best.
+
+Since calcium carbide is a solid body having a specific gravity of 2.2,
+water being unity, and since 1 cubic foot of water weighs 62.4 lb., in
+round numbers 137 lb. of _compact_ carbide only occupy 1 cubic foot
+of space. Again, since acetylene is a gas having a specific gravity of
+0.91, air being unity, and since the specific gravity of air, water being
+unity, is 0.0013, the specific gravity of acetylene, water being unity,
+is roughly O.00116. Hence 1 cubic foot of acetylene weighs roughly 0.07
+lb. Furthermore, since 1 lb. of good carbide evolves 5 cubic feet of gas
+on decomposition with water, acetylene stored at atmospheric pressure
+occupies roundly 680 times as much space as the carbide from which it has
+been evolved. This figure by no means represents the actual state of
+affairs in a generator, because, as was explained in the previous
+chapter, a carbide vessel cannot be filled completely with solid; and,
+indeed, were it so "filled," in ordinary language, much of its space
+would be still occupied with air. Nevertheless it is incontrovertible
+that an acetylene plant calculated to supply so many burners for so long
+a period of time must be very much larger if it is constructed on the
+non-automatic principle, when the carbide is decomposed all at once, than
+if the automatic system is adopted, when the solid remains unattacked
+until a corresponding quantity of gas is required for combustion. Clearly
+it is the storage part of a non-automatic plant alone which must be so
+much larger; the actual decomposing chambers may be of the same size or
+even smaller, according to the system of generation to which the
+apparatus belongs. In practice this extra size of the non-automatic plant
+causes it to exhibit two disadvantages in comparison with automatic
+apparatus, disadvantages which are less serious than they appear, or than
+they may easily be represented to be. In the first place, the non-
+automatic generator requires more space for its erection. If acetylene
+were an illuminating agent suitable for adoption by dwellers in city or
+suburb, where the back premises and open-air part of the messuage are
+reduced to minute proportions or are even non-existent, this objection
+might well be fatal. But acetylene is for the inhabitant of a country
+village or the occupier of an isolated country house; and he has usually
+plenty of space behind his residence which he can readily spare. In the
+second place, the extra size of the non-automatic apparatus makes it more
+expensive to construct and more costly to instal. It is more cosily to
+construct and purchase because of its holder, which must be well built on
+a firm foundation and accurately balanced; it is more costly to instal
+because a situation must be found for the erection of the holder, and the
+apparatus-house may have to be made large enough to contain the holder as
+well as the generator itself. As regards the last point, it may be said
+at once that there is no necessity to place the holder under cover: it
+may stand out of doors, as coal-gas holders do in England, for the seal
+of the tank can easily be rendered frost-proof, and the gas itself is not
+affected by changes of atmospheric temperature beyond altering somewhat
+in volume. In respect of the other objections, it must be remembered that
+the extra expense is one of capital outlay alone, and therefore only
+increases the cost of the light by an inappreciable amount, representing
+interest and depreciation charges on the additional capital expenditure.
+The increased cost of a year's lighting due to these charges will amount
+to only 10 or 15 per cent, on the additional capital sunk. The extra
+capital sunk does not in any way increase the maintenance charges; and
+if, by having a large holder, additional security and trustworthiness are
+obtained, or if the holder leads to a definite, albeit illusive, sense of
+extra security and trustworthiness, the additional expenditure may well
+be permissible or even advantageous.
+
+The argument is sometimes advanced that inasmuch as for the same, or a
+smaller, capital outlay as is required to instal a non-automatic
+apparatus large enough to supply at one charging the maximum amount of
+light and heat that can ever be needed on the longest winter's night, an
+automatic plant adequate to make gas for two or three evenings can be
+laid down, the latter must be preferable, because the attendant, in the
+latter case, will only need to enter the generator-house two or three
+times a week. Such an argument is defective because it ignores the
+influence of habit upon the human being. A watch which must be wound
+every day, or a clock which must be wound every week, on a certain day of
+the week, is seldom permitted to run down; but a watch requiring to be
+re-wound every other day, or a fourteen-day clock (used as such), would
+rarely be kept going. Similarly, an acetylene generator might be charged
+once a week or once a day without likelihood of being forgotten; but the
+operation of charging at irregular intervals would certainly prove a
+nuisance. With a non-automatic apparatus containing all its gas in the
+holder, the attendant would note the position of the bell each morning,
+and would introduce sufficient carbide to fill the holder full, or partly
+full, as the case might be; with an automatic apparatus he would be
+tempted to trust that the carbide holders still contained sufficient
+material to last another night.
+
+The automatic system of generating acetylene has undoubtedly one
+advantage in those climates where frost tends to occur frequently, but
+only to prevail for a short period. As the apparatus is in operation
+during the evening hours, the heat evolved will, or can be made to,
+suffice to protect the apparatus from freezing until the danger has
+passed; whereas if the gas is generated of a morning in a non-automatic
+apparatus the temperature of the plant may fall to that of the atmosphere
+before evening, and some portion may freeze unless special precautions
+are taken to protect it.
+
+It was shown in Chapter II that overheating is one of the chief troubles
+to be guarded against in acetylene generators, and that the temperature
+attained is a function of the speed at which generation proceeds. Seeing
+that in an automatic apparatus the rate of decomposition depends on the
+rate at which gas is being burnt, while in a non-automatic generator it
+is, or may be, under no control, the critic may urge that the reaction
+must take place more slowly and regularly, and the maximum temperature
+therefore be lower, when the plant works automatically. This may be true
+if the non-automatic generator is unskilfully designed or improperly
+manipulated; but it is quite feasible to arrange an apparatus, especially
+one of the carbide-to-water or of the flooded-compartment type, in such
+fashion that overheating to an objectionable extent is rendered wholly
+impossible. In a non-automatic apparatus the holder is nothing but a
+holder and may be placed wherever convenient, even at a distance from the
+generating plant; in an automatic apparatus the holder, or a small
+similarly constructed holder placed before the main storage vessel, has
+to act as a water-supply governor, as the releasing gear for certain
+carbide-food mechanism, or indeed as the motive power of such mechanism;
+and accordingly it must be close to the water or carbide store, and more
+or less intimately connected by means of levers, or the like, with the
+receptacle in which decomposition occurs. Sometimes the holder surrounds,
+or is otherwise an integral part of, the decomposing chamber, the whole
+apparatus being made self-contained or a single structure with the object
+of gaining compactness. But it is evident that such methods of
+construction render additionally awkward, or even hazardous, any repair
+or petty operation to the generating portion of the plant; while the more
+completely the holder is isolated from the decomposing vessels the more
+easily can they be cleaned, recharged, or mended, without blowing off the
+stored gas and without interfering with the action of any burners that
+may be alight at the time. Owing to the ingenuity of inventors, and the
+experience they have acquired in the construction of automatic acetylene
+apparatus during the years that the gas has been in actual employment, it
+is going too far boldly to assert that non-automatic generators are
+invariably to be preferred before their rivals. Still in view of the
+nature of the labour which is likely to be bestowed on any domestic
+plant, of the difficulty in having repairs or adjustments done quickly in
+outlying country districts, and of the inconvenience, if not risk,
+attending upon any failure of the apparatus, the greater capital outlay,
+and the larger space required by non-automatic generators are in most
+instances less important than the economy in space and prime cost
+characteristic of automatic machines when the defects of each are weighed
+fairly in the balance. Indeed, prolonged experience tends to show that a
+selection between non-automatic and automatic apparatus may frequently be
+made on the basis of capacity. A small plant is undoubtedly much more
+convenient if automatic; a very large plant, such as that intended for a
+public supply, is certainly better if non-automatic, but between these
+two extremes choice may be exercised according to local conditions.
+
+CONTROL OF THE CHEMICAL REACTION.--Coming now to study the principles
+underlying the construction of an acetylene generator more closely it
+will be seen that as acetylene is produced by bringing calcium carbide
+into contact with water, the chemical reaction may be started either by
+adding the carbide to the water, or by adding the water to the carbide.
+Similarly, at least from the theoretical aspect, the reaction, may be
+caused to stop by ceasing to add carbide to water, or by ceasing to add
+water to carbide. Apparently if water is added by degrees to carbide,
+until the carbide is exhausted, the carbide must always be in excess; and
+manifestly, if carbide is added in small portions to water, the water
+must always be in excess, which, as was argued in Chapter II., is
+emphatically the more desirable position of affairs. But it in quite
+simple to have carbide present in large excess of the water introduced
+when the whole generator is contemplated, and yet to have the water
+always in chemical excess in the desired manner; because to realise the
+advantages of having water in excess, it is only necessary to subdivide
+the total charge of carbide into a number of separate charges which are
+each so small that more than sufficient water to decompose and flood one
+of them is permitted to enter every time the feed mechanism comes into
+play, or (in a non-automatic apparatus) every time the water-cock is
+opened; so arranging the charges that each one is protected from the
+water till its predecessor, or its predecessor, have been wholly
+decomposed. Thus it is possible to regard either the carbide or the water
+as the substance which has to be brought into contact with the other in
+specified quantity. It is perhaps permissible to repeat that in the
+construction of an automatic generator there is no advantage to be gained
+from regulating the supply of both carbide and water, because just as the
+mutual decomposition will begin immediately any quantity of the one meets
+any quantity of the other, so the reaction will cease (except in one case
+owing to "after-generation") directly the whole of that material which is
+not in chemical excess has been consumed-quite independently of the
+amount of the other material left unattacked. Being a liquid, and
+possessing as such no definite shape or form of its own irrespective of
+the vessel in which it is held, water is by far the more convenient of
+the two substances to move about or to deliver in predetermined volume to
+the decomposing chamber. A supply of water can be started instantaneously
+or cut oil as promptly by the movement of a cock or valve of the usual
+description; or it may be allowed to run down a depending pipe in
+obedience to the law of gravitation, and stopped from running down such a
+pipe by opposing to its passage a gas pressure superior to that
+gravitational force. In any one of several obvious ways the supply of
+water to a mass of carbide may be controlled with absolute certainty, and
+therefore it should apparently follow that the make of acetylene should
+be under perfect control by controlling the water current. On the other
+hand, unless made up into balls or cartridges of some symmetrical form,
+calcium carbide exists in angular masses of highly irregular shape and
+size. Its lumps alter in shape and size directly liquid water or moisture
+reaches them; a loose more or loss gritty powder, or a damp cohesive mud,
+being produced which is well calculated to choke any narrow aperture or
+to jam any moving valve. It is more difficult, therefore, by mechanical
+agency to add a supply of carbide to a mass of water than to introduce a
+supply of water to a stationary mass of carbide; and far more difficult
+still to bring the supply of carbide under perfect control with the
+certainty that the movement shall begin and stop immediately the proper
+time arrives.
+
+But assuming the mechanical difficulties to be satisfactorily overcome,
+the plan of adding carbide to a stationary mass of water has several
+chemical advantages, first, because, however the generator be
+constructed, water will be in excess throughout the whole time of gas
+production; and secondly, because the evolution of acetylene will
+actually cease completely at the moment when the supply of carbide is
+interrupted. There is, however, one particular type of generator in which
+as a matter of fact the carbide is the moving constituent, viz., the
+"dipping" apparatus (cf. _infra_), to which these remarks do not
+apply; but this machine, as will be seen directly, is, illogically
+perhaps, but for certain good reasons, classed among the water-to-carbide
+apparatus. All the mechanical advantages are in favour, as just
+indicated, of making water the moving substance; and accordingly, when
+classified in the present manner, a great majority of the generators now
+on the markets are termed water-to-carbide apparatus. Their disadvantages
+are twofold, though these may be avoided or circumvented: in all types
+save one the carbide is in excess at the immediate place and time of
+decomposition; and in all types without exception the carbide in the
+whole of the generator is in excess, so that the phenomenon of "after-
+generation" occurs with more or less severity. As explained in the last
+chapter, after-generation is the secondary production of acetylene which
+takes place more or less slowly after the primary reaction is finished,
+proceeding either between calcium hydroxide, merely damp lime, or damp
+gas and calcium carbide, with an evolution of more acetylene. As it is
+possible, and indeed usual, to fit a holder of some capacity even to an
+automatic generator, the simple fact that more acetylene is liberated
+after the main reaction is over does not matter, for the gas can be
+safely stored without waste and entirely without trouble or danger. The
+real objection to after-generation is the difficulty of controlling the
+temperature and of dissipating the heat with which the reaction is
+accompanied. It will be evident that the balance of advantage, weighing
+mechanical simplicity against chemical superiority, is somewhat even
+between carbide-to-water and water-to-carbide generators of the proper
+type; but the balance inclines towards the former distinctly in the ease
+of non-automatic apparatus, and points rather to the latter when
+automatism is desired. In the early days of the industry it would have
+been impossible to speak so favourably of automatic carbide-to-water
+generators, for they were at first constructed with absurdly complicated
+and unreliable mechanism; but now various carbide-feed gears have been
+devised which seem to be trustworthy even when carbide not in cartridge
+form is employed.
+
+NON-AUTOMATIC CARBIDE-TO-WATER GENERATORS.--There is little to be said in
+the present place about the principles underlying the construction of
+non-automatic generators. Such apparatus may either be of the carbide-to-
+water or the water-to-carbide type. In the former, lumps of carbide are
+dropped by hand down a vertical or sloping pipe or shoot, which opens at
+its lower end below the water-level of the generating chamber, and which
+is fitted below its mouth with a deflector to prevent the carbide from
+lodging immediately underneath that mouth. The carbide falls through the
+water which stands in the shoot itself almost instantaneously, but during
+its momentary descent a small quantity of gas is evolved, which produces
+an unpleasant odour unless a ventilating hood is fixed above the upper
+end of the tube. As the ratio of cubical contents to superficial area of
+a lump is greater as the lump itself is larger, and as only the outer
+surface of the lump can be attacked by the water in the shoot during its
+descent, carbide for a hand-fed carbide-to-water generator should be in
+fairly large masses--granulated material being wholly unsuitable--and
+this quite apart from the fact that large carbide is superior to small in
+gas-making capacity, inasmuch as it has not suffered the inevitable
+slight deterioration while being crushed and graded to size. If carbide
+is dropped too rapidly into such a generator which is not provided with a
+false bottom or grid for the lumps to rest upon, the solid is apt to
+descend among a mass of thick lime sludge produced at a former operation,
+which lies at the bottom of the decomposing chamber; and here it may be
+protected from the cooling action of fresh water to such an extent that
+its surface is baked or coated with a hard layer of lime, while
+overheating to a degree far exceeding the boiling-point of water may
+occur locally. When, however, it falls upon a grid placed some distance
+above the bottom of the water vessel, the various convection currents set
+up as parts of the liquid become warm, and the mechanical agitations
+produced by the upward current of gas rinse the spent lime from the
+carbide, and entirely prevent overheating, unless the lumps are
+excessively large in size. If the carbide charged into a hand-fed
+generator is in very large lumps there is always a possibility that
+overheating may occur in the centre of the masses, due to the baking of
+the exterior, even if the generator is fitted with a reaction grid.
+Manifestly, when carbide in lumps of reasonable size is dropped into
+excess of water which is not merely a thick viscid cream of lime, the
+temperature cannot possibly exceed the boiling-point--_i.e._, 100°
+C.--provided always the natural convection currents of the water are
+properly made use of.
+
+The defect which is, or rather which may be, characteristic of a hand-fed
+carbide-to-water generator is a deficiency of gas yield due to
+solubility. At atmospheric temperatures and pressure 10 volumes of water
+dissolve 11 volumes of acetylene, and were the whole of the water in a
+large generator run to waste often, a sensible loss of gas would ensue.
+If the carbide falls nearly to the bottom of the water column, the rising
+gas is forced to bubble through practically the whole of the liquid, so
+that every opportunity is given it to dissolve in the manner indicated
+till the liquid is completely saturated. The loss, however, is not nearly
+so serious as is sometimes alleged, because (1) the water becomes heated
+and so loses much of its solvent power; and (2) the generator is worked
+intermittently, with sufficiently long intervals to allow the spent lime
+to settle into a thick cream, and only that thick cream is run off, which
+represents but a small proportion of the total water present. Moreover, a
+hand-fed carbide-to-water generator will work satisfactorily with only
+half a gallon [Footnote: The United States National Board of Fire
+Underwriters stipulates for the presence of 1 (American) gallon of water
+for every 1 lb. of carbide before such an apparatus is "permitted." This
+quantity of liquid might retain nearly 4 per cent. of the total acetylene
+evolved. Even this is an exaggeration; for neither her, nor in the
+corresponding figure given in the text, is any allowance made for the
+diminution in solvent power of the water as it becomes heated by the
+reaction.] of liquid present for every 1 lb. of carbide decomposed, and
+were all this water run off and a fresh quantity admitted before each
+fresh introduction of carbide, the loss of acetylene by dissolution could
+not exceed 2 per cent. of the total make, assuming the carbide to be
+capable of yielding 5 cubic feet of gas per lb. Admitting, however, that
+some loss of gas does occur in this manner, the defect is partly, if not
+wholly, neutralised by the concomitant advantages of the system: (1)
+granted that the generator is efficiently constructed, decomposition of
+the carbide is absolutely complete, so that no loss of gas occurs in this
+fashion; (2) the gas is evolved at a low temperature, so that it is
+unaccompanied, by products of polymerisation, which may block the leading
+pipes and must reduce the illuminating power; (3) the acetylene is not
+mixed with air (as always happens at the first charging of a water-to-
+carbide apparatus), which also lowers the illuminating power; and (4) the
+gas is freed from two of its three chief impurities, viz., ammonia and
+sulphuretted hydrogen, in the generating chamber itself. To prevent the
+loss of acetylene by dissolution, carbide-to-water generators are
+occasionally fitted with a reaction grid placed only just below the
+water-level, so that the acetylene has no more than 1 inch or so of
+liquid to bubble through. The principle is wrong, because hot water being
+lighter than cold, the upper layers may be raised to the boiling-point,
+and even converted into steam, while the bulk of the liquid still remains
+cold; and if the water actually surrounding the carbide is changed into
+vapour, nearly all control over the temperature attending the reaction is
+lost.
+
+The hand-fed carbide-to-water generator is very simple and, as already
+indicated, has proved itself perhaps the best type of all for the
+construction of very large installations; but the very simplicity of the
+generator has caused it more than once to be built in a manner that has
+not given entire satisfaction. As shown at L in Fig. 6, p. 84, the
+generator essentially consists of a closed cylindrical vessel
+communicating at its top with a separate rising holder. At one side as
+drawn, or disposed concentrically if so preferred, is an open-mouthed
+pipe or shoot (American "shute") having its lower open extremity below
+the water-level. Into this shoot are dropped by hand or shovel lumps of
+carbide, which fall into the water and there suffer decomposition. As the
+bottom of the shoot is covered with water, which, owing to the small
+effective gas pressure in the generator given by the holder, stands a few
+inches higher in the shoot than in the generator, gas cannot escape from
+the shoot; because before it could do so the water in the generator would
+have to fall below the level of the point _a_, being either driven
+out through the shoot or otherwise. Since the point _b_ of the shoot
+extends further into the generator than _a_, the carbide drops
+centrally, and as the bubbles of gas rise vertically, they have no
+opportunity of ascending into the shoot. In practice, the generator is
+fitted with a conical bottom for the collection of the lime sludge and
+with a cock or other aperture at the apex of the cone for the removal of
+the waste product. As it is not desirable that the carbide should be
+allowed to fall directly from the shoot into the thicker portion of the
+sludge within the conical part of the generator, one or more grids is
+usually placed in the apparatus as shown by the dotted lines in the
+sketch. It does not seem that there is any particular reason for the
+employment of more than one grid, provided the size of the carbide
+decomposed is suited to the generator, and provided the mesh of the grid
+is suited to the size of the carbide. A great improvement, however, is
+made if the grid is carried on a horizontal spindle in such a way that it
+can be rocked periodically in order to assist in freeing the lumps of
+carbide from the adhering particles of lime. As an alternative to the
+movable grid, or even as an adjunct thereto, an agitator scraping the
+conical sides of the generator may be fitted which also assists in
+ensuring a reasonably complete absence of undecomposed carbide from the
+sludge drawn off at intervals. A further point deserves attention. If
+constructed in the ideal manner shown in Fig. 6 removal of some of the
+sludge in the generator would cause the level of the liquid to descend
+and, by carelessness, the level might fall below the point _a_ at
+the base of the shoot. In these circumstances, if gas were unable to
+return from the holder, a pressure below that of the atmosphere would be
+established in the gas space of the generator and air would be drawn in
+through the shoot. This air might well prove a source of danger when
+generation was started again. Any one of three plans may be adopted to
+prevent the introduction of air. A free path may be left on the gas-main
+passing from the generator to the holder so that gas may be free to
+return and so to maintain the usual positive pressure in the decomposing
+vessel; the sludge may be withdrawn into some vessel so small in capacity
+that the shoot cannot accidentally become unsealed; or the waterspace of
+the generator may be connected with a water-tank containing a ball-valve
+attached to a constant service of water be that liquid runs in as quickly
+as sludge is removed, and the level remains always at the same height.
+The first plan is only a palliative and has two defects. In the first
+place, the omission of any non-return valve between, the generator and
+the next item in the train of apparatus is objectionable of itself; in
+the second place, should a very careless attendant withdraw too much
+liquid, the shoot might become unsealed and the whole contents of the
+holder be passed into the air of the building containing the apparatus
+through the open mouth of the shoot. The second plan is perfectly sound,
+but has the practical defect of increasing the labour of cleaning the
+generator. The third plan is obviously the best. It can indeed be adopted
+where no real constant service of water is at hand by connecting the
+generator to a water reservoir of relatively large size and by making the
+latter of comparatively large transverse area, in proportion to its
+depth; so that the escape of even a largo volume of water from the
+reservoir may not involve a large reduction in the level at which it
+stands there.
+
+The dust that always clings to lumps of carbide naturally decomposes with
+extreme rapidity when the material is thrown into the shoot of a carbide-
+to-water generator, and the sudden evolution of gas so produced has on
+more than one occasion seriously alarmed the attendant on the plant.
+Moreover, to a trifling extent the actual superficial layers of the
+carbide suffer attack before the lumps reach the true interior of the
+generator, and a small loss of gas thereby occurs through the open mouth
+of the shoot. To remove these objections to the hand-fed generator it has
+become a common practice in large installations to cause the lower end of
+the shoot to dip under the level of some oil contained in an appropriate
+receptacle, the carbide falling into a basket carried upon a horizontal
+spindle. The basket and its support are so arranged that when a suitable
+charge of carbide has been dropped into it, a partial rotation of an
+external hand-wheel lifts the basket and carbide out of the oil into an
+air-tight portion of the generator where the surplus oil can drain away
+from the lumps. A further rotation of the hand-wheel then tips the basket
+over a partition inside the apparatus, allowing the carbide to fall into
+the actual decomposing chamber. This method of using oil has the
+advantage of making the evolution of acetylene on a large scale appear to
+proceed more quietly than usual, and also of removing the dust from the
+carbide before it reaches the water of the generator. The oil itself
+obviously does not enter the decomposing chamber to any appreciable
+extent and therefore does not contaminate the final sludge. The whole
+process accordingly lies to be favourably distinguished from those other
+methods of employing oil in generators or in the treatment of carbide
+which are referred to elsewhere in this book.
+
+NON-AUTOMATIC WATER-TO-CARBIDE GENERATORS.--The only principle underlying
+the satisfactory design of a non-automatic water-to-carbide generator is
+to ensure the presence of water in excess at the spot where decomposition
+is taking place. This may be effected by employing what is known as the
+"flooded-compartment" system of construction, _i.e._, by subdividing
+the total carbide charge into numerous compartments arranged either
+vertically or horizontally, and admitting the water in interrupted
+quantities, each more than sufficient thoroughly to decompose and
+saturate the contents of one compartment, rather than in a slow, steady
+stream. It would be quite easy to manage this without adopting any
+mechanism of a moving kind, for the water might be stored in a tank kept
+full by means of a ball-valve, and admitted to an intermediate reservoir
+in a slow, continuous current, the reservoir being fitted with an
+inverted syphon, on the "Tantalus-cup" principle, so that it should first
+fill itself up, and then suddenly empty into the pipe leading to the
+carbide container. Without this refinement, however, a water-to-carbide
+generator, with subdivided charge, behaves satisfactorily as long as each
+separate charge of carbide is so small that the heat evolved on its
+decomposition can be conducted away from the solid through the water-
+jacketed walls of the vessel, or as the latent heat of steam, with
+sufficient rapidity. Still it must be remembered that a water-to-carbide
+generator, with subdivided charge, does not belong to the flooded-
+compartment type if the water runs in slowly and continuously: it is then
+simply a "contact" apparatus, and may or may not exhibit overheating, as
+well as the inevitable after-generation. All generators of the water-to-
+carbide type, too, must yield a gas containing some air in the earlier
+portions of their make, because the carbide containers can only be filled
+one-third or one-half full of solid. Although the proportion of air so
+passed into the holder may be, and usually is, far too small in amount to
+render the gas explosive or dangerous in the least degree, it may well be
+sufficient to reduce the illuminating power appreciably until it is swept
+out of the service by the purer gas subsequently generated. Moreover, all
+water-to-carbide generators are liable, as just mentioned, to produce
+sufficient overheating to lower the illuminating power of the gas
+whenever they are wilfully driven too fast, or when they are reputed by
+their makers to be of a higher productive capacity than they actually
+should be; and all water-to-carbide generators, excepting those where the
+carbide is thoroughly soaked in water at some period of their operation,
+are liable to waste gas by imperfect decomposition.
+
+DEVICES TO SECURE AUTOMATIC ACTION,--The devices which are commonly
+employed to render a generator automatic in action, that is to say, to
+control the supply of one of the two substances required in the
+intermittent evolution of gas, may be divided into two broad classes: (A)
+those dependent upon the position of a rising-holder bell, and (B) those
+dependent upon the gas pressure inside the apparatus. As the bell of a
+rising holder descends in proportion as its gaseous contents are
+exhausted, it may (A^1) be fitted with some laterally projecting pin
+which, arrived at a certain position, actuates a series of rods or
+levers, and either opens a cock on the water-supply pipe or releases a
+mechanical carbide-feed gear, the said cock being closed again or the
+feed-gear thrown out of action when the pin, rising with the bell, once
+more passes a certain position, this time in its upward path. Secondly
+(A^2), the bell may be made to carry a perforated receptacle containing
+carbide, which is dipped into the water of the holder tank each time the
+bell falls, and is lifted out of the water when it rises again. Thirdly
+(A^3), by fitting inside the upper part of the bell a false interior,
+conical in shape, the descent of the bell may cause the level of the
+water in the holder tank to rise until it is above some lateral aperture
+through which the liquid may escape into a carbide container placed
+elsewhere. These three methods are represented in the annexed diagram
+(Fig. 1). In Al the water-levels in the tank and bell remain always at
+_l_, being higher in the tank than in the bell by a distance
+corresponding with the pressure produced by the bell itself. As the bell
+falls a pin _X_ moves the lever attached to the cock on the water-
+pipe, and starts, or shuts off, a current passing from a store-tank or
+reservoir to a decomposing vessel full of carbide. It is also possible to
+make _X_ work some releasing gear which permits carbide to fall into
+water--details of this arrangement are given later on. In A^1 the water
+in the tank serves as a holder seal only, a separate quantity being
+employed for the purposes of the chemical reaction. This arrangement has
+the advantage that the holder water lasts indefinitely, except for
+evaporation in hot weather, and therefore it may be prevented from
+freezing by dissolving in it some suitable saline body, or by mixing with
+it some suitable liquid which lowers its point of solidification. It will
+be observed, too, that in A^1 the pin _X_, which derives its motive
+power from the surplus weight of the falling bell, has always precisely
+the same amount of work to do, viz., to overcome the friction of the plug
+of the water-cock in its barrel. Hence at all times the pressure
+obtaining in the service-pipe is uniform, except for a slight jerk
+momentarily given each time the cock is opened or closed. When _X_
+actuates a carbide-feed arrangement, the work it does may or may not vary
+on different occasions, as will appear hereafter. In A^2 the bell itself
+carries a perforated basket of carbide, which is submerged in the water
+when the bell falls, and lifted out again when it rises. As the carbide
+is thus wetted from below, the lower portion of the mass soon becomes a
+layer of damp slaked lime, for although the basket is raised completely
+above the water-level, much liquid adheres to the spent carbide by
+capillary attraction. Hence, even when the basket is out of the water,
+acetylene is being produced, and it is produced in circumstances which
+prevent any control over the temperature attained. The water clinging to
+the lower part of the basket is vaporised by the hot, half-spent carbide,
+and the steam attacks the upper part, so that polymerisation of the gas
+and baking of the carbide are inevitable. In the second place, the
+pressure in the service-pipe attached to A^2 depends as before upon the
+net weight of the holder bell; but here that net weight is made up of the
+weight of the bell itself, that of the basket, and that of the carbide it
+contains. Since the carbide is being gradually converted into damp slaked
+lime, it increases in weight to an indeterminate extent as the generator
+in exhausted; but since, on the other hand, some lime may be washed out
+of the basket each time it is submerged, and some of the smaller
+fragments of carbide may fall through the perforations, the basket tends
+to decrease in weight as the generator is exhausted. Thus it happens in
+A^2 that the combined weight of bell plus basket plus contents is wholly
+indefinite, and the pressure in the service becomes so irregular that a
+separate governor must be added to the installation before the burners
+can be expected to behave properly. In the third place, the water in the
+tank serves both for generation and for decomposition, and this involves
+the employment of some arrangement to keep its level fairly constant lest
+the bell should become unsealed, while protection from frost by saline or
+liquid additions is impossible. A^2 is known popularly as a "dipping"
+generator, and it will be seen to be defective mechanically and bad
+chemically. In both A^1 and A^2 the bell is constructed of thin sheet-
+metal, and it is cylindrical in shape; the mass of metal in it is
+therefore negligible in comparison with the mass of water in the tank,
+and so the level of the liquid is sensibly the same whether the bell be
+high or low. In A^3 the interior of the bell is fitted with a circular
+plate which cuts off its upper corners and leaves a circumferential space
+_S_ triangular in vertical section. This space is always full of
+air, or air and water, and has to be deducted from the available storage
+capacity of the bell. Supposing the bell transparent, and viewing it from
+above, its effective clear or internal diameter will be observed to be
+smaller towards the top than near the bottom; or since the space _S_
+is closed both against the water and against the gas, the walls of the
+bell may be said to be thicker near its top. Thus it happens that as the
+bell descends into the water past the lower angle of _S_, it begins
+to require more space for itself in the tank, and so it displaces the
+water until the levels rise. When high, as shown in the sketch marked
+A^3(a), the water-level is at _l_, below the mouth of a pipe
+_P_; but when low, as in A^3(b), the water is raised to the point
+_l'_, which is above _P_. Water therefore flows into _P_,
+whence it reaches the carbide in an attached decomposing chamber. Here
+also the water in the tank is used for decomposition as well as for
+sealing purposes, and its normal level must be maintained exactly at
+_l_, lest the mouth of _P_ should not be covered whenever the
+bell falls.
+
+[Illustration: FIG. 1.--TYPICAL METHODS OF AUTOMATIC GENERATION
+CONTROLLED BY BELL GASHOLDER.]
+
+The devices employed to render a generator automatic which depend upon
+pressure (B) are of three main varieties: (B^1) the water-level in the
+decomposing chamber may be depressed by the pressure therein until its
+surface falls below a stationary mass of carbide; (B^2) the level in a
+water-store tank may be depressed until it falls below the mouth of a
+pipe leading to the carbide vessel; (B^3) the current of water passing
+down a pipe to the decomposing chamber may be interrupted by the action
+of a pressure superior to the force of gravitation. These arrangements
+are indicated roughly in Fig. 2. In B^1, D is a hollow cylinder closed at
+all points except at the cock G and the hole E, which are always below
+the level of the water in the annulus F, the latter being open to the air
+at its top. D is rigidly fastened to the outer vessel F so that it cannot
+move vertically, and the carbide cage is rigidly fastened to D. Normally
+the water-levels are at _l_, and the liquid has access to the
+carbide through perforations in the basket. Acetylene is thus produced;
+but if G is shut, the gas is unable to escape, and so it presses
+downwards upon the water until the liquid falls in D to the dotted line
+_l"_, rising in F to the dotted line _l'_. The carbide is then
+out of water, and except for after-generation, evolution of gas ceases.
+On opening G more or less fully, the water more or less quickly reaches
+its original position at _l_, and acetylene is again produced.
+Manifestly this arrangement is identical with that of A^2 as regards the
+periodical immersion of the carbide holder in the liquid; but it is even
+worse than the former mechanically because there is no rising holder in
+B^1, and the pressure in the service is never constant. B^2 represents
+the water store of an unshown generator which works by pressure. It
+consists of a vessel divided vertically by means of a partition having a
+submerged hole N. One-half, H, is cloned against the atmosphere, but
+communicates with the gas space of the generator through L; the other
+half, K, is open to the air. M is a pipe leading water to the carbide.
+When gas is being burnt as fast as, or faster than, it is being evolved,
+the pressure in the generator is small, the level of the water stands at
+_l_, and the mouth of M is below it. When the pressure rises by
+cessation of consumption, that pressure acts through L upon the water in
+H, driving it down in H and up in K till it takes the positions
+_l"_, and _l'_, the mouth of M being then above the surface. It
+should be observed that in the diagrams B^1 and B^3, the amount of
+pressure, and the consequent alteration in level, is grossly exaggerated
+to gain clearness; one inch or less in both cases may be sufficient to
+start or retard evolution of acetylene. Fig. B^3 is somewhat ideal, but
+indicates the principle of opposing gas pressure to a supply of water
+depending upon gravitation; a method often adopted in the construction of
+portable acetylene apparatus. The arrangement consists of an upper tank
+containing water open to the air, and a lower vessel holding carbide
+closed everywhere except at the pipe P, which leads to the burners, and
+at the pipe S, which introduces water from the store-tank. If the cock at
+T is closed, pressure begins to rise in the carbide holder until it is
+sufficient to counterbalance the weight of the column of water in the
+pipe S, when a further supply is prevented until the pressure sinks
+again. This idea is simply an application of the displacement-holder
+principle, and as such is defective (except for vehicular lamps) by
+reason of lack of uniformity in pressure.
+
+[Illustration: FIG. 2.--TYPICAL METHODS OF AUTOMATIC GENERATION
+CONTROLLED BY INTERNAL GAS PRESSURE.]
+
+DISPLACEMENT GASHOLDERS.--An excursion may here be made for the purpose
+of studying the action of a displacement holder, which in its most
+elementary form is shown at C. It consists of an upright vessel open at
+the top, and divided horizontally into two equal portions by a partition,
+through which a pipe descends to the bottom of the lower half. At the top
+of the closed lower compartment a tube is fixed, by means of which gas
+can be introduced below the partition. While the cock is open to the air,
+water is poured in at the open top till the lower compartment is
+completely full, and the level of the liquid is at _l_. If now, gas
+is driven in through the side tube, the water is forced downwards in the
+lower half, up through the depending pipe till it begins to fill the
+upper half of the holder, and finally the upper half is full of water and
+the lower half of gas an shown by the levels _l'_ and _l"_. But
+the force necessary to introduce gas into such an apparatus, which
+conversely is equal to the force with which the apparatus strives to
+expel its gaseous contents, measured in inches of water, is the distance
+at any moment between the levels _l'_ and _l"_; and as these
+are always varying, the effective pressure needed to fill the apparatus,
+or the effective pressure given by the apparatus, may range from zero to
+a few inches less than the total height of the whole holder. A
+displacement holder, accordingly, may be used either to store a varying
+quantity of gas, or to give a steady pressure just above or just below a
+certain desired figure; but it will not serve both purposes. If it is
+employed as a holder, it in useless as a governor or pressure regulator;
+if it is used as a pressure regulator, it can only hold a certain fixed
+volume of gas. The rising holder, which is shown at A^1 in Fig. 1
+(neglecting the pin X, &c.) serves both purposes simultaneously; whether
+nearly full or nearly empty, it gives a constant pressure--a pressure
+solely dependent upon its effective weight, which may be increased by
+loading its crown or decreased by supporting it on counterpoises to any
+extent that may be required. As the bell of a rising holder moves, it
+must be provided with suitable guides to keep its path vertical; these
+guides being arranged symmetrically around its circumference and carried
+by the tank walls. A fixed control rod attached to the tank over which a
+tube fastened to the bell slides telescope-fashion is sometimes adopted;
+but such an arrangement is in many respects less admirable than the
+former.
+
+Two other devices intended to give automatic working, which are scarcely
+capable of classification among their peers, may be diagrammatically
+shown in Fig. 3. The first of these (D) depends upon the movements of a
+flexible diaphragm. A vessel (_a_) of any convenient size and shape
+is divided into two portions by a thin sheet of metal, leather,
+caoutchouc, or the like. At its centre the diaphragm is attached by some
+air-tight joint to the rod _c_, which, held in position by suitable
+guides, is free to move longitudinally in sympathy with the diaphragm,
+and is connected at its lower extremity with a water-supply cock or a
+carbide-feed gear. The tube _e_ opens at its base into the gas space
+of the generator, so that the pressure below the diaphragm in _a_ is
+the same as that elsewhere in the apparatus, while the pressure in
+_a_ above the diaphragm is that of the atmosphere. Being flexible
+and but slightly stretched, the diaphragm is normally depressed by the
+weight of _c_ until it occupies the position _b_; but if the
+pressure in the generator (_i.e._, in _e_) rises, it lifts the
+diaphragm to somewhat about the position _b'_--the extent of
+movement being, as usual, exaggerated in the sketch. The movement of the
+diaphragm is accompanied by a movement of the rod _c_, which can be
+employed in any desirable way. In E the bell of a rising holder of the
+ordinary typo is provided with a horizontal striker which, when the bell
+descends, presses against the top of a bag _g_ made of any flexible
+material, such as india-rubber, and previously filled with water. Liquid
+is thus ejected, and may be caused to act upon calcium carbide in some
+adjacent vessel. The sketch is given because such a method of obtaining
+an intermittent water-supply has at one time been seriously proposed; but
+it is clearly one which cannot be recommended.
+
+[Illustration: FIG. 3.--TYPICAL METHODS OF AUTOMATIC GENERATION
+CONTROLLED BY A FLEXIBLE DIAPHRAM OR BAG.]
+
+ACTION OF WATER-TO-CARBIDE GENERATORS.--Having by one or other of the
+means described obtained a supply of water intermittent in character, it
+remains to be considered how that supply may be made to approach the
+carbide in the generator. Actual acetylene apparatus are so various in
+kind, and merge from one type to another by such small differences, that
+it is somewhat difficult to classify them in a simple and intelligible
+fashion. However, it may be said that water-to-carbide generators,
+_i.e._, such as employ water as the moving material, may be divided
+into four categories: (F^1) water is allowed to fall as single drops or
+as a fine stream upon a mass of carbide--this being the "drip" generator;
+(F^2) a mass of water is made to rise round and then recede from a
+stationary vessel containing carbide--this being essentially identical in
+all respects save the mechanical one with the "dip" or "dipping"
+generator shown in A^2, Fig. 1; (F^3) a supply of water is permitted to
+rise round, or to flow upon, a stationary mass of carbide without ever
+receding from the position it has once assumed--this being the "contact"
+generator; and (F^4) a supply of water is admitted to a subdivided charge
+of carbide in such proportion that each quantity admitted is in chemical
+excess of the carbide it attacks. With the exception of F^2, which has
+already been illustrated as A^2 Fig. 1, or as B^1 in Fig. 2, these
+methods of decomposing carbide are represented in Figs. 4 and 5. It will
+be observed that whereas in both F^1 and F^3 the liberated acetylene
+passes off at the top of the apparatus, or rather from the top of the
+non-subdivided charge of carbide, in F^1 the water enters at the top, and
+in F^3 it enters at the bottom. Thus it happens that the mixture of
+acetylene and steam, which is produced at the spot where the primary
+chemical reaction is taking place, has to travel through the entire mass
+of carbide present in a generator belonging to type F^3, while in F^1 the
+damp gas flows directly to the exit pipe without having to penetrate the
+lumps of solid. Both F^1 and F^3 exhibit after-generation caused by a
+reaction between the liquid water mechanically clinging to the mass of
+spent lime and the excess of carbide to an approximately equal extent;
+but for the reason just mentioned, after-generation due to a reaction
+between the vaporised water accompanying the acetylene first evolved and
+the excess of carbide is more noticeable in F^3 than in F^1; and it is
+precisely this latter description of after-generation which leads to
+overheating of the most ungovernable kind. Naturally both F^1 and F^3 can
+be fitted with water jackets, as is indicated by the dotted lines in the
+second sketch; but unless the generating chamber in quite small and the
+evolution of gas quite slow, the cooling action of the jacket will not
+prove sufficient. As the water in F^1 and F^3 is not capable of backward
+motion, the decomposing chambers cannot be employed as displacement
+holders, as is the case in the dipping generator pictured at B^1, Fig. 2.
+They must be coupled, accordingly, to a separate holder of the
+displacement or, preferably, of the rising type; and, in order that the
+gas evolved by after-generation may not be wasted, the automatic
+mechanism must cut off the supply of water to the generator by the time
+that holder is two-thirds or three-quarters full.
+
+[Illustration: FIG. 4.--TYPICAL METHODS OF DECOMPOSING CARBIDE (WATER TO
+CARBIDE).]
+
+[Illustration: FIG. 5.--TYPICAL METHODS OF DECOMPOSING CARBIDE (WATER TO
+CARBIDE).]
+
+The diagrams G, H, and K in Figs. 4 and 5 represent three different
+methods of constructing a generator which belongs either to the contact
+type (F^3) if the supply of water is essentially continuous, _i.e._,
+if less is admitted at each movement of the feeding mechanism than is
+sufficient to submerge the carbide in each receptacle; or to the flooded-
+compartment type (F') if the water enters in large quantities at a time.
+In H the main carbide vessel is arranged horizontally, or nearly so, and
+each partition dividing it into compartments is taller than its
+predecessor, so that the whole of the solid in (1) must be decomposed,
+and the compartment entirely filled with liquid before it can overflow
+into (2), and so on. Since the carbide in all the later receptacles is
+exposed to the water vapour produced in that one in which decomposition
+is proceeding at any given moment, at least at its upper surface, some
+after-generation between vapour and carbide occurs in H; but a partial
+control over the temperature may be obtained by water-jacketing the
+container. In G the water enters at the base and gas escapes at the top,
+the carbide vessels being disposed vertically; hero, perhaps, more after-
+generation of the same description occurs, as the moist gas streams round
+and over the higher baskets. In K, the water enters at the top and must
+completely fill basket (1) before it can run down the depending pipe into
+(2); but since the gas also leaves the generator at the top, the later
+carbide receptacles do not come in contact with water vapour, but are
+left practically unattacked until their time arrives for decomposition by
+means of liquid water. K, therefore, is the best arrangement of parts to
+avoid after-generation, overheating, and polymerisation of the acetylene
+whether the generator be worked as a contact or as a flooded-compartment
+apparatus; but it may be freely admitted that the extent of the
+overheating due to reaction between water vapour and carbide may be kept
+almost negligible in either K, H, or G, provided the partitions in the
+carbide container be sufficient in number--provided, that is to say, that
+each compartment holds a sufficiently small quantity of carbide; and
+provided that the quantity of water ultimately required to fill each
+compartment is relatively so large that the temperature of the liquid
+never approaches the boiling-point where vaporisation is rapid. The type
+of generator indicated by K has not become very popular, but G is fairly
+common, whilst H undoubtedly represents the apparatus which is most
+generally adopted for use in domestic and other private installations in
+the United Kingdom and the Continent of Europe. The actual generators
+made according to the design shown by H usually have a carbide receptacle
+designed in the form of a semi-cylindrical or rectangular vessel of steel
+sliding fairly closely into an outside container, the latter being either
+built within the main water space of the entire apparatus or placed
+within a separate water-jacketed casing. Owing to its shape and the
+sliding motion with which the carbide receptacle is put into the
+container these generators are usually termed "drawer" generators. In
+comparison with type G, the drawer generator H certainly exhibits a lower
+rise in temperature when gas is evolved in it at a given speed and when
+the carbide receptacles are constructed of similar dimensions. It is very
+desirable that the whole receptacle should be subdivided into a
+sufficient number of compartments and that it should be effectively
+water-cooled from outside. It would also be advantageous if the water-
+supply were so arranged that the generator should be a true flooded-
+compartment apparatus, but experience has nevertheless shown that
+generators of type H do work very well when the water admitted to the
+carbide receptacle, each time the feed comes into action, is not enough
+to flood the carbide in one of the compartments. Above a certain size
+drawer generators are usually constructed with two or even more complete
+decomposing vessels, arrangements being such that one drawer can be taken
+out for cleaning, whilst the other is in operation. When this is the case
+a third carbide receptacle should always be employed so that it may be
+dry, lit to receive a charge of carbide, and ready to insert in the
+apparatus when one of the others is withdrawn. The water-feed should
+always be so disposed that the attendant can see at a glance which of the
+two (or more) carbide receptacles is in action at any moment, and it
+should be also so designed that the supply is automatically diverted to
+the second receptacle when the first is wholly exhausted and back again
+to the first (unless there are more than two) when the carbide in the
+second is entirely gasified. In the sketches G, H, and K, the total space
+occupied by the various carbide receptacles is represented as being
+considerably smaller than the capacity of the decomposing chamber. Were
+this method of construction copied in actual acetylene apparatus, the
+first makes of gas would be seriously (perhaps dangerously) contaminated
+with air. In practice the receptacles should fit so tightly into the
+outer vessel and into one another that when loaded to the utmost extent
+permissible--space being left for the swelling of the charge and for the
+passage of water and gas--but little room should be left for the
+retention of air in the chamber.
+
+ACTION OF CARBIDE-TO-WATER GENERATORS.--The methods which may be adopted
+to render a generator automatic when carbide is employed as the moving
+material are shown at M, N, and P, in Fig. 6; but the precise devices
+used in many actual apparatus are so various that it is difficult to
+portray them generically. Moreover it is desirable to subdivide automatic
+carbide-to-water generators, according to the size of the carbide they
+are constructed to take, into two or three classes, which are termed
+respectively "large carbide-feed," "small carbide-feed," and "granulated
+carbide-feed" apparatus. (The generator represented at L does not really
+belong to the present class, being non-automatic and fed by hand; but the
+sketch is given for completeness.) M is an automatic carbide-feed
+generator having its store of carbide in a hopper carried by the rising-
+holder bell. The hopper is narrowed at its mouth, where it is closed by a
+conical or mushroom valve _d_ supported on a rod held in suitable
+guides. When the bell falls by consumption of gas, it carries the valve
+and rod with it; but eventually the button at the base of _c_
+strikes the bottom of the generator, or some fixed distributing plate,
+and the rod can descend no further. Then, when the bell falls lower, the
+mushroom _d_ rises from its seat, and carbide drops from the hopper
+into the water. This type of apparatus has the defect characteristic of
+A^2, Fig. 1; for the pressure in the service steadily diminishes as the
+effective weight of bell plus hopper decreases by consumption of carbide.
+But it has also two other defects--(1) that ordinary carbide is too
+irregular in shape to fall smoothly through the narrow annular space
+between the valve and its seat; (2) that water vapour penetrates into the
+hopper, and liberates some gas there, while it attacks the lumps of
+carbide at the orifice, producing dust or causing them to stick together,
+and thus rendering the action of the feed worse than ever. Most of these
+defects can be avoided by using granulated carbide, which is more uniform
+in size and shape, or by employing a granulated and "treated" carbide
+which has been dipped in some non-aqueous liquid to make it less
+susceptible to the action of moisture. Both these plans, however, are
+expensive to adopt; first, because of the actual cost of granulating or
+"treating" the carbide; secondly, because the carbide deteriorates in
+gas-making capacity by its inevitable exposure to air during the
+granulating or "treating" process. The defects of irregularity of
+pressure and possible waste of gas by evolution in the hopper may be
+overcome by disposing the parts somewhat differently; making the holder
+an annulus round the hopper, or making it cylindrical with the hopper
+inside. In this case the hopper is supported by the main portion of the
+apparatus, and does not move with the bell: the rod and valve being given
+their motion in some fashion similar to that figured. Apparatus designed
+in accordance with the sketch M, or with the modification just described,
+are usually referred to under the name of "hopper" generators. On several
+occasions trouble has arisen during their employment owing to the jamming
+of the valve, a fragment of carbide rather larger than the rest of the
+material lodging between the lips of the hopper and the edges of the
+mushroom valve. This has been followed by a sudden descent of all the
+carbide in the store into the water beneath, and the evolution of gas has
+sometimes been too rapid to pass away at the necessary speed into the
+holder. The trouble is rendered even more serious should the whole charge
+of carbide fall at a time when, by neglect or otherwise, the body of the
+generator contains much lime sludge, the decomposition then proceeding
+under exceptionally bad circumstances, which lead to the production of an
+excessively high temperature. Hopper generators are undoubtedly very
+convenient for certain purposes, chiefly, perhaps, for the construction
+of table-lamps and other small installations. Experience tends to show
+that they may be employed, first, provided they are designed to take
+granulated carbide--which in comparison with larger grades is much more
+uniform and cylindrical in shape--and secondly, provided the quantity of
+carbide in the hopper does not exceed a few pounds. The phenomenon of the
+sudden unexpected descent of the carbide, popularly known as "dumping,"
+can hardly be avoided with carbide larger in size than the granulated
+variety; and since the results of such an accident must increase in
+severity with the size of the apparatus, a limit in their capacity is
+desirable.
+
+[Illustration: FIG. 6.--TYPICAL METHODS OF DECOMPOSING CARBIDE (CARBIDE
+TO WATER).]
+
+When it is required to construct a carbide-feed generator of large size
+or one belonging to the large carbide-feed pattern, it is preferable to
+arrange the store in a different manner. In N the carbide is held in a
+considerable number of small receptacles, two only of which are shown in
+the drawing, provided with detachable lids and hinged bottoms kept shut
+by suitable catches. At proper intervals of time those catches in
+succession are knocked on one side by a pin, and the contents of the
+vessel fall into the water. There are several methods available for
+operating the pins. The rising-holder bell may be made to actuate a train
+of wheels which terminate in a disc revolving horizontally on a vertical
+axis somewhere just below the catches; and this wheel may bear an
+eccentric pin which hits each catch as it rotates. Alternatively the
+carbide boxes may be made to revolve horizontally on a vertical axis by
+the movements of the bell communicated through a clutch; and thus each
+box in succession may arrive at a certain position where the catch is
+knocked aside by a fixed pin. The boxes, again, may revolve vertically on
+a horizontal axis somewhat like a water-wheel, each box having its bottom
+opened, or, by a different system of construction, being bodily upset,
+when it arrives at the bottom of its circular path. In no case, however,
+are the carbide receptacles carried by the bell, which is a totally
+distinct part of the apparatus; and therefore in comparison with M, the
+pressure given by the bell is much more uniform. Nevertheless, if the
+system of carbide boxes moves at all, it becomes easier to move by
+decrease in weight and consequent diminution in friction as the total
+charge is exhausted; and accordingly the bell has less work to do during
+the later stages of its operation. For this reason the plan actually
+shown at N is preferable, since the work done by the moving pin,
+_i.e._, by the descending bell, is always the same. P represents a
+carbide-feed effected by a spiral screw or conveyor, which, revolved
+periodically by a moving bell, draws carbide out of a hopper of any
+desired size and finally drops it into a shoot communicating with a
+generating chamber such as that shown in L. Here the work done by the
+bell is large, as the friction against the blades of the screw and the
+walls of the horizontal tube is heavy; but that amount of work must
+always be essentially identical. The carbide-feed may similarly be
+effected by means of some other type of conveyor instead of the spiral
+screw, such as an endless band, and the friction in these cases may be
+somewhat less than with the screw, but the work to be done by the bell
+will always remain large, whatever type of conveyor may be adopted. A
+further plan for securing a carbide-feed consists in employing some
+extraneous driving power to propel a charge of carbide out of a reservoir
+into the generator. Sometimes the propulsive effort is obtained from a
+train of clockwork, sometimes from a separate supply of water under high
+pressure. The clockwork or the water power is used either to drive a
+piston travelling through the vessel containing the carbide so that the
+proper quantity of material is dropped over the open mouth of a shoot, or
+to upset one after another a series of carbide receptacles, or to perform
+some analogous operation. In these cases the pin or other device fitted
+to the acetylene apparatus itself has nothing to do beyond releasing the
+mechanism in question, and therefore the work required from the bell is
+but small. The propriety of employing a generator belonging to these
+latter types must depend upon local conditions, _e.g._, whether the
+owner of the installation has hydraulic power on a small scale (a
+constant supply of water under sufficient pressure) at disposal, or
+whether he does not object to the extra labour involved in the periodical
+winding up of a train of clockwork.
+
+It must be clear that all these carbide-feed arrangements have the defect
+in a more or less serious degree of leaving the carbide in the main
+storage vessel exposed to the attack of water vapour rising from the
+decomposing chamber, for none of the valves or operating mechanism can be
+made quite air-tight. Evolution of gas produced in this way does not
+matter in the least, because it is easy to return the gas so liberated
+into the generator or into the holder; while the extent of the action,
+and the consequent production of overheating, will tend to be less than
+in generators such as those shown in G and H of Figs. 4 and 5, inasmuch
+as the large excess of water in the carbide-feed apparatus prevents the
+liquid arriving at a temperature at which it volatilises rapidly. The
+main objection to the evolution of gas in the carbide vessel of a
+carbide-to-water generator depends on the danger that the smooth working
+of the feed-gear may be interfered with by the formation of dust or by
+the aggregation of the carbide lumps.
+
+USE OF OIL IN GENERATORS.--Calcium carbide is a material which is only
+capable of attack for the purpose of evolving acetylene by a liquid that
+is essentially water, or by one that contains some water mixed with it.
+Oils and the like, or even such non-aqueous liquids as absolute alcohol,
+have no effect upon carbide, except that the former naturally make it
+greasy and somewhat more difficult to moisten. This last property has
+been found of service in acetylene generation, especially on the small
+scale; for if carbide is soaked in, or given a coating of, some oil, fat,
+or solid hydrocarbon like petroleum, cocoanut oil, or paraffin wax, the
+substance becomes comparatively indifferent towards water vapour or the
+moisture present in the air, while it still remains capable of complete,
+albeit slow, decomposition by liquid water when completely immersed
+therein. The fact that ordinary calcium carbide is attacked so quickly by
+water is really a defect of the substance; for it is to this extreme
+rapidity of reaction that the troubles of overheating are due. Now, if
+the basket in the generator B^1 of Fig. 2, or, indeed, the carbide store
+in any of the carbide-to-water apparatus, is filled with a carbide which
+has been treated with oil or wax, as long as the water-level stands at
+_l'_ and _l"_ or the carbide still remains in the hopper, it is
+essentially unattacked by the vapour arising from the liquid; but
+directly the basket is submerged, or the lumps fall into the water,
+acetylene is produced, and produced more slowly and regularly than
+otherwise. Again, oils do not mix with water, but usually float thereon,
+and a mass of water covered by a thick film or layer of oil does not
+evaporate appreciably. If, now, a certain quantity of oil, say lamp
+paraffin or mineral lubricating oil, is poured on to the water in B^1,
+Fig. 2, it moves upwards and downwards with the water. When the water
+takes the position _l_, the oil is driven upwards away from the
+basket of carbide, and acetylene is generated in the ordinary manner; but
+when the water falls to _l"_ the oil descends also, rinses off much
+of the adhering water from the carbide lumps, covers them with a greasy
+film, and almost entirely stops generation till it is in turn washed off
+by the next ascent of the water. Similarly, if the carbide in generators
+F, G, and H (also K) has been treated with a solid or semi-solid grease,
+it is practically unattacked by the stream of warm damp gas, and is only
+decomposed when the liquid itself arrives in the basket. For the same
+reason treated carbide can be kept for fairly long periods of time, even
+in a drum with badly fitting lid, without suffering much deterioration by
+the action of atmospheric moisture. The problem of acetylene generation
+is accordingly simplified to a considerable degree by the use of such
+treated carbide, and the advantage becomes more marked as the plant
+decreases in size till a portable apparatus is reached, because the
+smaller the installation the more relatively expensive or inconvenient is
+a large holder for surplus gas. The one defect of the method is the extra
+cost of such treated carbide; and in English conditions ordinary calcium
+carbide is too expensive to permit of any additional outlay upon the
+acetylene if it is to compete with petroleum or the product of a tiny
+coal-gas works. The extra cost of using treated carbide falls upon the
+revenue account, and is much more noticeable than that of a large holder,
+which is capital expenditure. When fluid oil is employed in a generator
+of type B^1, evolution of gas becomes so regular that any holder beyond
+the displacement one which the apparatus itself constitutes is actually
+unnecessary, though still desirable; but B^1, with or without oil, still
+remains a displacement apparatus, and as such gives no constant pressure.
+It must be admitted that the presence of oil so far governs the evolution
+of gas that the movement of the water, and the consequent variation of
+pressure, is rendered very small; still a governor or a rising holder
+would be required to give the best result at the burners. One point in
+connexion with the use of liquid oil must not be overlooked, viz., the
+extra trouble it may give in the disposal of the residues. This matter
+will be dealt with more fully in Chapter V.; here it is sufficient to say
+that as the oil does not mix with the water but floats on the surface,
+care has to be taken that it is not permitted to enter any open stream.
+The foregoing remarks about the use of oil manifestly only apply to those
+cases where it is used in quantity and where it ultimately becomes mixed
+with the sludge or floats on the water in the decomposing chamber. The
+employment of a limpid oil, such as paraffin, as an intermediate liquid
+into which carbide is introduced on its way to the water in the
+decomposing vessel of a hand-fed generator in the manner described on
+page 70 is something quite different, because, except for trifling
+losses, one charge of oil should last indefinitely.
+
+RISING GASHOLDERS.--Whichever description of holder is employed in an
+acetylene apparatus, the gas is always stored over, or in contact with, a
+liquid that is essentially water. This introduces three subjects for
+consideration: the heavy weight of a large body of liquid, the loss of
+gas by dissolution in that liquid, and the protection of that liquid from
+frost in the winter. The tanks of rising holders are constructed in two
+different ways. In one the tank is a plain cylindrical vessel somewhat
+larger in diameter than the bell which floats in it; and since there must
+be nearly enough water in the tank to fill the interior of the bell when
+the latter assumes its lowest position, the quantity of water is
+considerable, its capacity for dissolving acetylene is large, and the
+amount of any substance that may have to be added to it to lower its
+freezing-point becomes so great as to be scarcely economical. All these
+defects, including that of the necessity for very substantial foundations
+under the holder to support its enormous weight, may be overcome by
+adopting the second method of construction. It is clear that the water in
+the centre of the tank is of no use,--all that is needed being a narrow
+trough for the bell to work in. Large rising holders are therefore
+advantageously built with a tank formed in the shape of an annulus, the
+effective breadth of which is not more than 2 or 3 inches, the centre
+portion being roofed over so as to prevent escape of gas. The same
+principle may be retained with modified details by fitting inside a plain
+cylindrical tank a "dummy" or smaller cylinder, closed by a flat or
+curved top and fastened water- and air-tight to the bottom of the main
+vessel. The construction of annular tanks or the insertion of a "dummy"
+may be attended with difficulty if the tank is wholly or partly sunk
+below the ground level, owing to the lifting force of water in the
+surrounding soil. Where a steel tank is sunk, or a masonry tank is
+constructed, regard must be paid, both in the design of the tank and in
+the manner of construction, to the level of the underground water in the
+neighbourhood, as in certain cases special precautions will be needed to
+avoid trouble from the pressure of the water on the outside of the tank
+until it is balanced by the pressure of the water with which the tank is
+filled. So far as mere dissolution of gas is concerned, the loss may be
+reduced by having a circular disc of wood, &c., a little smaller in
+diameter than the boll, floating on the water of a plain tank.
+
+EFFECT OF STORAGE IN GASHOLDER ON ACETYLENE.--It is perfectly true, as
+has been stated elsewhere, that the gas coming from an acetylene
+generator loses some of its illuminating power if it is stored over water
+for any great length of time; such loss being given by Nichols as 94 per
+cent, in five months, and having been found by one of the authors as 0.63
+per cent. per day--figures which stand in fair agreement with one
+another. This wastage is not due to any decomposition of the acetylene in
+contact with water, but depends on the various solubilities of the
+different gases which compose the product obtained from commercial
+calcium carbide. Inasmuch as an acetylene evolved in the best generator
+contains some foreign ingredients, and inasmuch as an inferior product
+contains more (_cf._ Chapter V.), the contents of a holder are never
+pure; but as those contents are principally made up of acetylene itself,
+that gas stands at a higher partial pressure in the holder than the
+impurities. Since acetylene is more soluble in water than any of its
+diluents or impurities, sulphuretted hydrogen and ammonia excepted, and
+since the solubility of all gases increases as the pressure at which they
+are stored rises, the true acetylene in an acetylene holder dissolves in
+the water more rapidly and comparatively more copiously than the
+impurities; and thus the acetylene tends to disappear and the impurities
+to become concentrated within the bell. Simultaneously at the outer part
+of the seal, air is dissolved in the water; and by processes of diffusion
+the air so dissolved passes through the liquid from the outside to the
+inside, where it escapes into the bell, while the dissolved acetylene
+similarly passes from the inside to the outside of the seal, and there
+mingles with the atmosphere. Thus, the longer a certain volume of
+acetylene is stored over water, the more does it become contaminated with
+the constituents of the atmosphere and with the impurities originally
+present in it; while as the acetylene is much more soluble than its
+impurities, more gas escapes from, than enters, the holder by diffusion,
+and so the bulk of stored gas gradually diminishes. However, the figures
+previously given show that this action is too slow to be noticeable in
+practice, for the gas is never stored for more than a few days at a time.
+The action cannot be accepted as a valid argument against the employment
+of a holder in acetylene plant. Such deterioration and wastage of gas may
+be reduced to some extent by the use of a film of some cheap and
+indifferent oil floating on the water inside an acetylene holder; the
+economy being caused by the lower solubility of acetylene in oils than in
+aqueous liquids not saturated with some saline material. Probably almost
+any oil would answer equally well, provided it was not volatile at the
+temperature of the holder, and that it did not dry or gum on standing,
+_e.g._, olive oil or its substitutes; but mineral lubricating oil is
+not so satisfactory. It is, however, not necessary to adopt this method
+in practice, because the solvent power of the liquid in the seal can be
+reduced by adding to it a saline body which simultaneously lowers its
+freezing-point and makes the apparatus more trustworthy in winter.
+
+FREEZING OF GASHOLDER SEAL.--The danger attendant upon the congelation of
+the seal in an acetylene holder is very real, not so much because of the
+fear that the apparatus may be burst, which is hardly to be expected, as
+because the bell will be firmly fixed in a certain position by the ice,
+and the whole establishment lighted by the gas will be left in darkness.
+In these circumstances, hurried and perhaps injudicious attempts may be
+made to thaw the seal by putting red-hot bars into it or by lighting
+fires under it, or the generator-house may be thoughtlessly entered with
+a naked light at a time when the apparatus is possibly in disorder
+through the loss of storage-room for the gas it is evolving. Should a
+seal ever freeze, it must be thawed only by the application of boiling
+water; and the plant-house must be entered, if daylight has passed, in
+perfect darkness or with the assistance of an outside lamp whining
+through a closed window. [Footnote: By "closed window" is to be
+understood one incapable of being opened, fitted with one or two
+thicknesses of stout glass well puttied in, and placed in a wall of the
+house as far as possible from the door.] There are two ways of preventing
+the seal from freezing. In all large installations the generator-house
+will be fitted with a warm-water heating apparatus to protect the portion
+of the plant where the carbide is decomposed, and if the holder is also
+inside the same building it will naturally be safe. If it is outside, one
+of the flow-pipes from the warming apparatus should be led into and round
+the lowest part of the seal, care being taken to watch for, or to provide
+automatic arrangements for making good, loss of water by evaporation. If
+the holder is at a distance from the generator-house, or if for any other
+reason it cannot easily be brought into the warming circuit, the seal can
+be protected in another way; for unlike the water in the generator, the
+water in the holder-seal will perform its functions equally well however
+much it be reduced in temperature, always providing it is maintained in
+the liquid condition. There are numerous substances which dissolve in, or
+mix with, water, and yield solutions or liquids that do not solidify
+until their temperature falls far below that of the natural freezing-
+point. Assuming that those substances in solution do not attack the
+acetylene, nor the metal of which the holder is built, and are not too
+expensive, choice may be made between them at will. Strictly speaking the
+cost of using them is small, because unless the tank is leaky they last
+indefinitely, not evaporating with the water as it is vaporised into the
+gas or into the air. The water-seal of a holder standing within the
+generator-house may eventually become so offensive to the nostrils that
+the liquid has to be renewed; but when this happens it is due to the
+accumulation in the water of the water-soluble impurities of the crude
+acetylene. If, as should be done, the gas is passed through a washer or
+condenser containing much water before it enters the holder the
+sulphuretted hydrogen and ammonia will be extracted, and the seal will
+not acquire an obnoxious odour for a very long time.
+
+Four principal substances have been proposed for lowering the freezing-
+point of the water in an acetylene-holder seal; common salt (sodium
+chloride), calcium chloride (not chloride of lime), alcohol (methylated
+spirit), and glycerin. A 10 per cent. solution of common salt has a
+specific gravity of 1.0734, and does not solidify above -6° C. or 21.2°
+F.; a 15 per cent. solution has a density of 1.111, and freezes at -10°
+C. or 14° F. Common salt, however, is not to be recommended, as its
+solutions always corrode iron and steel vessels more or less quickly.
+Alcohol, in its English denatured form of methylated spirit, is still
+somewhat expensive to use, but it has the advantage of not increasing the
+viscosity of the water; so that a frost-proof mixture of alcohol and
+water will flow as readily through minute tubes choked with needle-
+valves, or through felt and the like, or along wicks, as will plain
+water. For this reason, and for the practically identical one that it is
+quite free from dirt or insoluble matter, diluted spirit is specially
+suitable for the protection of the water in cyclists' acetylene lamps,
+[Footnote: As will appear in Chapter XIII., there is usually no holder in
+a vehicular acetylene lamp, all the water being employed eventually for
+the purpose of decomposing the carbide. This does not affect the present
+question. Dilute alcohol does not attack calcium carbide so energetically
+as pure water, because it stands midway between pure water and pure
+alcohol, which is inert. The attack, however, of the carbide is as
+complete as that of pure water, and the slower speed thereof is a
+manifest advantage in any holderless apparatus.] where strict economy is
+less important than smooth working. For domestic and larger installations
+it is not indicated. As between calcium chloride and glycerin there is
+little to choose; the former will be somewhat cheaper, but the latter
+will not be prohibitively expensive if the high-grade pure glycerins of
+the pharmacist are avoided. The following tables show the amount of each
+substance which must be dissolved in water to obtain a liquid of definite
+solidifying point. The data relating to alcohol were obtained by Pictet,
+and those for calcium chloride by Pickering. The latter are materially
+different from figures given by other investigators, and perhaps it would
+be safer to make due allowance for this difference. In Germany the
+Acetylene Association advocates a 17 per cent. solution of calcium
+chloride, to which Frank ascribes a specific gravity of 1.134, and a
+freezing-point of -8° C. or 17.6° F.
+
+ _Freezing-Points of Dilute Alcohol._
+ _________________________________________________________
+| | | |
+| Percentage of | Specific Gravity. | Freezing-point. |
+| Alcohol. | | |
+|_______________|___________________|_____________________|
+| | | | |
+| | | Degs. C. | Degs. F. |
+| 4.8 | 0.9916 | -2.0 | +28.4 |
+| 11.3 | 0.9824 | 5.0 | 23.0 |
+| 16.4 | 0.9761 | 7.5 | 18.5 |
+| 18.8 | 0.9732 | 9.4 | 15.1 |
+| 20.3 | 0.9712 | 10.6 | 12.9 |
+| 22.1 | 0.9689 | 12.2 | 10.0 |
+| 24.2 | 0.9662 | 14.0 | 6.8 |
+| 26.7 | 0.9627 | 16.0 | 3.2 |
+| 29.9 | 0.9578 | 18.9 | -2.0 |
+|_______________|___________________|__________|__________|
+
+ _Freezing-Points of Dilute Glycerin._
+ _________________________________________________________
+| | | |
+| Percentage of | Specific Gravity. | Freezing-point. |
+| Glycerin. | | |
+|_______________|___________________|_____________________|
+| | | | |
+| | | Degs. C. | Degs. F. |
+| 10 | 1.024 | -1.0 | +30.2 |
+| 20 | 1.051 | 2.5 | 27.5 |
+| 30 | 1.075 | 6.0 | 21.2 |
+| 40 | 1.105 | 17.5 | 0.5 |
+| 50 | 1.127 | 31.3 | -24.3 |
+|_______________|___________________|__________|__________|
+
+ _Freezing-Points of Calcium Chloride Solutions._
+ _________________________________________________________
+| | | |
+| Percentage of | Specific Gravity. | Freezing-point. |
+| CaCl_2. | | |
+|_______________|___________________|_____________________|
+| | | | |
+| | | Degs. C. | Degs. F. |
+| 6 | 1.05 | -3.0 | +26.6 |
+| 8 | 1.067 | 4.3 | 24.3 |
+| 10 | 1.985 | 5.9 | 21.4 |
+| 12 | 1.103 | 7.7 | 18.1 |
+| 14 | 1.121 | 9.8 | 14.4 |
+| 16 | 1.140 | 12.2 | 10.0 |
+| 18 | 1.159 | 15.2 | 4.6 |
+| 20 | 1.170 | 18.6 | -1.5 |
+|_______________|___________________|__________|__________|
+
+Calcium chloride will probably be procured in the solid state, but it can
+be purchased as a concentrated solution, being sold under the name of
+"calcidum" [Footnote: This proprietary German article is a liquid which
+begins to solidify at -42° C. (-43.6° F.), and is completely solid at
+-56° C. (-69)° F.). Diluted with one-third its volume of water, it
+freezes between -20° and -28° C. (-4° and-l8.4° F.). The makers recommend
+that it should be mixed with an equal volume of water. Another material
+known as "Gefrierschutzflüssigkeit" and made by the Flörsheim chemical
+works, freezes at -35° C. (-3° F.). Diluted with one-quarter its volume
+of water, it solidifies at -18° C. (-0.4° F.); with equal parts of water
+it freezes at -12° C. (10.4° F.). A third product, called "calcidum
+oxychlorid," has been found by Caro and Saulmann to be an impure 35 per
+cent. solution of calcium chloride. Not one of these is suitable for
+addition to the water used in the generating chamber of an acetylene
+apparatus, the reasons for this having already been mentioned.] for the
+protection of gasholder seals. Glycerin itself resembles a strong
+solution of calcium chloride in being a viscid, oily-looking liquid; and
+both are so much heavier than water that they will not mix with further
+quantities unless they are thoroughly agitated therewith. Either may be
+poured through water, or have water floated upon it, without any
+appreciable admixture taking place; and therefore in first adding them to
+the seal great care must be taken that they are uniformly distributed
+throughout the liquid. If the whole contents of the seal cannot
+conveniently be run into an open vessel in which the mixing can be
+performed, the sealing water must be drawn off a little at a time and a
+corresponding quantity of the protective reagent added to it. Care must
+be taken also that motives of economy do not lead to excessive dilution
+of the reagent; the seal must be competent to remain liquid under the
+prolonged influence of the most severe frost ever known to occur in the
+neighbourhood where the plant is situated. If the holder is placed out of
+doors in an exposed spot where heavy rains may fall on the top of the
+bell, or where snow may collect there and melt, the water is apt to run
+down into the seal, diluting the upper layers until they lose the frost-
+resisting power they originally had. This danger may be prevented by
+erecting a sloping roof over the bell crown, or by stirring up the seal
+and adding more preservative whenever it has been diluted with rain
+water. Quite small holders would probably always be placed inside the
+generator-house, where their seals may be protected by the same means as
+are applied to the generator itself. It need hardly be said that all
+remarks about the dangers incidental to the freezing of holder seals and
+the methods for obviating them refer equally to every item in the
+acetylene plant which contains water or is fitted with a water-sealed
+cover; only the water which is actually used for decomposing the calcium
+carbide cannot be protected from frost by the addition of calcium
+chloride or glycerin--that water must be kept from falling to its natural
+freezing-point. From Mauricheau-Beaupré's experiments, referred to on
+page 106, it would appear that a further reason for avoiding an addition
+of calcium chloride to the water used for decomposing carbide should lie
+in the danger of causing a troublesome production of froth within the
+generator.
+
+It will be convenient to digress here for the purpose of considering how
+the generators of an acetylene apparatus themselves should be protected
+from frost; but it may be said at the outset that it is impossible to lay
+down any fixed rules applicable to all cases, since local conditions,
+such as climate, available resources, dimensions, and exposed or
+protected position of the plant-house vary so largely in different
+situations. In all important installations every item of the plant,
+except the holder, will be collected in one or two rooms of a single
+building constructed of brick or other incombustible material. Assuming
+that long-continued frost reigns at times in the neighbourhood, the whole
+of such a building, with the exception of one apartment used as a carbide
+store only, is judiciously fitted with a heating arrangement like those
+employed in conservatories or hothouses; a system of pipes in which warm
+water is kept circulating being run round the walls of each chamber near
+the floor. The boiler, heated with coke, paraffin, or even acetylene,
+must naturally be placed in a separate room of the apparatus-house having
+no direct (indoor) communication with the rooms containing the
+generators, purifiers, &c. Instead of coils of pipe, "radiators" of the
+usual commercial patterns may be adopted; but the immediate source of
+heat should be steam, or preferably hot water, and not hot air or
+combustion products from the stove. In exposed situations, where the
+holder is out of doors, one branch of the flow-pipe should enter and
+travel round the seal as previously suggested. Most large country
+residences are already provided with suitable heating apparatus for
+warming the greenhouses, and part of the heat may be capable of diversion
+into the acetylene generator-shed if the latter is erected in a
+convenient spot. In fact, if any existing hot-water warming appliances
+are already at hand, and if they are powerful enough to do a little more
+work, it may be well to put the generator-building in such a position
+that it can be efficiently supplied with artificial warmth from those
+boilers; for any extra length of main necessary to lead the gas into the
+residence from a distant generator will cost less on the revenue account
+than the fuel required to feed a special heating arrangement. In smaller
+installations, especially such as are to be found in mild climates, it
+may be possible to render the apparatus-house sufficiently frost-proof
+without artificial heat by building it partly underground, fitting it
+with a double skylight in place of a window for the entrance of daylight,
+and banking up its walls all round with thick layers of earth. The house
+must have a door, however, which must open outwards and easily, so that
+no obstacle may prevent a hurried exit in emergencies. Such a door can
+hardly be made very thick or double without rendering it heavy and
+difficult to open; and the single door will be scarcely capable of
+protecting the interior if the frost is severe and prolonged.
+Ventilators, too, must be provided to allow of the escape of any gas that
+may accidentally issue from the plant during recharging, &c.; and some
+aperture in the roof will be required for the passage of the vent pipe or
+pipes, which, in certain types of apparatus, move upwards and downwards
+with the bell of the holder. These openings manifestly afford facilities
+for the entry of cold air, so that although this method of protecting
+generator-houses has proved efficient in many places, it can only be
+considered inferior to the plan of installing a proper heating
+arrangement. Occasionally, where local regulations do not forbid, the
+entire generator-house may be built as a "lean-to" against some brick
+wall which happens to be kept constantly warm, say by having a furnace or
+a large kitchen stove on its other side.
+
+In less complicated installations, where there are only two distinct
+items in the plant to be protected from frost--generator and holder--or
+where generator and holder are combined into one piece of apparatus,
+other methods of warming become possible. As the reaction between calcium
+carbide and water evolves much heat, the most obvious way of preventing
+the plant from freezing is to economise that heat, _i.e._, to retain
+as much of it as is necessary within the apparatus. Such a process,
+clearly, is only available if the plant is suitable in external form, is
+practically self-contained, and comprises no isolated vessels containing
+an aqueous liquid. It is indicated, therefore, rather for carbide-to-
+water generators, or for water-to-carbide apparatus in which the carbide
+chambers are situated inside the main water reservoir--any apparatus, in
+fact, where much water is present and where it is all together in one
+receptacle. Moreover, the method of heat economy is suited for
+application to automatic generators rather than to those belonging to the
+opposite system, because automatic apparatus will be generating gas, and
+consequently evolving heat, every evening till late at night--just at the
+time when frost begins to be severe. A non-automatic generator will
+usually be at work only in the mornings, and its store of heat will
+accordingly be much more difficult to retain till nightfall. With the
+object of storing up the heat evolved in the generator, it must be
+covered with some material possessed of the lowest heat-conducting power
+possible; and the proper positions for that material in order of
+decreasing importance are the top, sides, and bottom of the plant. The
+generator may either be covered with a thick layer of straw, carpet,
+flannel, or the like, as is done in the protection of exposed water-
+pipes; or it may be provided with a jacket filled with some liquid. In
+view of the advisability of not having any organic or combustible
+material near the generator, the solid substances just mentioned may
+preferably be replaced by one of those partially inorganic compositions
+sold for "lagging" steam-pipes and engine-cylinders, such as "Fossil
+meal." Indeed, the exact nature of the lagging matters comparatively
+little, because the active substance in retaining the heat in the
+acetylene generator or the steam-pipe is the air entangled in the pores
+of the lagging; and therefore the value of any particular material
+depends mainly on its exhibiting a high degree of porosity. The idea of
+fitting a water jacket round an acetylene generator is not altogether
+good, but it may be greatly improved upon by putting into the jacket a
+strong solution of some cheap saline body which has the property of
+separating from its aqueous solution in the form of crystals containing
+water of crystallisation, and of evolving much heat in so separating.
+This method of storing much heat in a small space where a fire cannot be
+lighted is in common use on some railways, where passengers' foot-warmers
+are filled with a strong solution of sodium acetate. When sodium acetate
+is dissolved in water it manifestly exists in the liquid state, and it is
+presumably present in its anhydrous condition (i.e., not combined with
+water of crystallisation). The common crystals are solid, and contain 3
+molecules of water of crystallisation--also clearly in the solid state.
+Now, the reaction
+
+NaC_2H_3O_2 + 3H_2O = NaC_2H_3O_2.3H_2O
+
+(anhydrous acetate) (crystals)
+
+evolves 4.37 calories (Berthelot), or 1.46 calorie for each molecule of
+water; and whereas 1 kilo. of water only evolves 1 large calorie of heat
+as its temperature falls 1° C., 18 grammes of water (1 gramme-molecule)
+evolve l.46 large calorie when they enter into combination with anhydrous
+sodium acetate to assist in forming crystals--and this 1.46 calorie may
+either be permitted to warm the mass of crystals, or made to do useful
+work by raising the temperature of some adjacent substance. Sodium
+acetate crystals dissolve in 3.9 parts by weight of water at 6° C. (43°
+F.) or in 2.4 parts at 37° C. (99° F.). If, then, a jacket round an
+acetylene apparatus is filled with a warm solution of sodium acetate
+crystals in (say) 3 parts by weight of water, the liquid will crystallise
+when it reaches some temperature between 99° and 43° F.; but when the
+generator comes into action, the heat liberated will change the mass of
+crystals into a liquid without raising its sensible temperature to
+anything like the extent that would happen were the jacket full of simple
+water. Not being particularly warm to the touch, the liquefied product in
+the jacket will not lose much heat by radiation, &c., into the
+surrounding air; but when the water in the generator falls again (after
+evolution of acetylene ceases) the contents of the jacket will also cool,
+and finally will begin to crystallise once more, passing a large amount
+of low-temperature heat into the water of the generator, and safely
+maintaining it for long periods of time at a temperature suitable for the
+further evolution of gas. Like the liquid in the seal of an isolated
+gasholder, the liquid in such a jacket will last indefinitely; and
+therefore the cost of the sodium acetate in negligible.
+
+Another method of keeping warm the water in any part of an acetylene
+installation consists in piling round the apparatus a heap of fresh
+stable manure, which, as is well known, emits much heat as it rots. Where
+horses are kept, such a process may be said to cost nothing. It has the
+advantage over methods of lagging or jacketing that the manure can be
+thrown over any pipe, water-seal, washing apparatus, &c., even if the
+plant is constructed in several separate items. Unfortunately the ammonia
+and the volatile organic compounds which are produced during the natural
+decomposition of stable manure tend seriously to corrode iron and steel,
+and therefore this method of protecting an apparatus from frost should
+only be employed temporarily in times of emergency.
+
+CORROSION IN APPARATUS.--All natural water is a solution of oxygen and
+may be regarded also as a weak solution of the hypothetical carbonic
+acid. It therefore causes iron to rust more or less quickly; and since no
+paint is absolutely waterproof, especially if it has been applied to a
+surface already coated locally with spots of rust, iron and steel cannot
+be perfectly protected by its aid. More particularly at a few inches
+above and below the normal level of the water in a holder, therefore, the
+metal soon begins to exhibit symptoms of corrosion which may eventually
+proceed until the iron is eaten away or becomes porous. One method of
+prolonging the life of such apparatus is to give it fresh coats of paint
+periodically; but unless the old layers are removed where they have
+cracked or blistered, and the rust underneath is entirely scraped off
+(which is practically impossible), the new paint films will not last very
+long. Another more elegant process for preserving any metal like iron
+which is constantly exposed to the attack of a corrosive liquid, and
+which is readily applicable to acetylene holders and their tanks, depends
+on the principle of galvanic action. When two metals in good electrical
+contact are immersed in some liquid that is capable of attacking both,
+only that metal will be attacked which is the more electro-positive, or
+which (the same thing in other words) is the more readily attacked by the
+liquid, evolving the more heat during its dissolution. As long as this
+action is proceeding, as long, that is, as some of the more electro-
+positive material is present, the less electro-positive material will not
+suffer. All that has to be done, therefore, to protect the walls of an
+acetylene-holder tank and the sides of its bell is to hang in the seal,
+supported by a copper wire fastened to the tank walls by a trustworthy
+electrical joint (soldering or riveting it), a plate or rod of some more
+electro-positive metal, renewing that plate or rod before it is entirely
+eaten away. [Footnote: Contact between the bell and the rod may be
+established by means of a flexible metallic wire; or a separate rod might
+be used for the bell itself.] If the iron is bare or coated with lead
+(paint may be overlooked), the plate may be zinc; if the iron is
+galvanised, _i.e._, coated with zinc, the plate may be aluminium or
+an alloy of aluminium and zinc. The joint between the copper wire and the
+zinc or aluminium plate should naturally be above the water-level. The
+foregoing remarks should be read in conjunction with what was said in
+Chapter II., about the undesirability of employing a soft solder
+containing lead in the construction of an acetylene generator. Here it is
+proposed intentionally to set up a galvanic couple to prevent corrosion;
+there, with the same object in view, the avoidances of galvanic action is
+counselled. The reason for this difference is self-evident; here a
+foreign metal is brought into electrical contact with the apparatus in
+order that the latter may be made electro-negative; but when a joint is
+soldered with lead, the metal of the generator is unintentionally made
+electro-positive. Here the plant is protected by the preferential
+corrosion of a cheap and renewable rod; in the former case the plant is
+encouraged to rust by the unnecessary presence of an improperly selected
+metal.
+
+OTHER ITEMS IN GENERATING PLANT.--It has been explained in Chapter II.
+that the reaction between calcium carbide and water is very tumultuous in
+character, and that it occurs with great rapidity. Clearly, therefore,
+the gas comes away from the generator in rushes, passing into the next
+item of the plant at great speed for a time, and then ceasing altogether.
+The methods necessarily adopted for purifying the crude gas are treated
+of in Chapter V.; but it is manifest now that no purifying material can
+prove efficient unless the acetylene passes through it at a uniform rate,
+and at one which is as slow as other conditions permit. For this reason
+the proper position of the holder in an acetylene installation is before
+the purifier, and immediately after the condenser or washer which adjoins
+the generator. By this method of design the holder is filled up
+irregularly, the gas passing into it sometimes at full speed, sometimes
+at an imperceptible rate; but if the holder is well balanced and guided
+this is a matter of no consequence. Out of the holder, on the other hand,
+the gas issues at a rate which is dependent upon the number and capacity
+of the burners in operation at any moment; and in ordinary conditions
+this rate is so much more uniform during the whole of an evening than the
+rate at which the gas is evolved from the carbide, that a purifier placed
+after the holder is given a far better opportunity of extracting the
+impurities from the acetylene than it would have were it situated before
+the holder, as is invariably the case on coal-gas works.
+
+For many reasons, such as capacity for isolation when being recharged or
+repaired, it is highly desirable that each item in an acetylene plant
+shall be separated, or capable of separation, from its neighbours; and
+this observation applies with great force to the holder and the
+decomposing vessel of the generator. In all large plants each vessel
+should be fitted with a stopcock at its inlet and, if necessary, one at
+its outlet, being provided also with a by-pass so that it can be thrown
+out of action without interfering with the rest of the installation. In
+the best practice the more important vessels, such as the purifiers, will
+be in duplicate, so that unpurified gas need not be passed into the
+service while a solitary purifier is being charged afresh. In smaller
+plants, where less skilled labour will probably be bestowed on the
+apparatus, and where hand-worked cocks are likely to be neglected or
+misused, some more, automatic arrangement for isolating each item is
+desirable. There are two automatic devices which may be employed for the
+purposes in view, the non-return valve and the water-seal. The non-return
+valve is simply a mushroom or ball valve without handle, lifted off its
+seat by gas passing from underneath whenever the pressure of the gas
+exceeds the weight of the valve, but falling back on to its seat and
+closing the pipe when the pressure decreases or when pressure above is
+greater than that below. The apparatus works perfectly with a clean gas
+or liquid which is not corrosive; but having regard to the possible
+presence of tarry products, lime dust, or sludge, condensed water loaded
+with soluble impurities, &c., in the acetylene, a non-return valve is not
+the best device to adopt, for both it and the hand-worked cock or screw-
+down valve are liable to stick and give trouble. The best arrangement in
+all respects, especially between the generator and the holder, is a
+water-seal. A water-seal in made by leading the mouth of a pipe
+delivering gas under the level of water in a suitable receptacle, so that
+the issuing gas has to bubble through the liquid. Gas cannot pass
+backwards through the pipe until it has first driven so much liquid
+before it that the level in the seal has fallen below the pipe's mouth;
+and if the end of the pipe is vertical more pressure than can possibly be
+produced in the apparatus is necessary to effect this. Omitting the side
+tube _b_, one variety of water-seal is shown at D in Fig. 7 on page
+103. The water being at the level _l_, gas enters at _a_ and
+bubbles through it, escaping from the apparatus at _c_. It cannot
+return from _c_ to _a_ without driving the water out of the
+vessel till its level falls from _f_ to _g_; and since the area
+of the vessel is much greater than that of the pipe, so great a fall in
+the vessel would involve a far greater rise in _a_. It is clear that
+such a device, besides acting as a non-return valve, also fulfils two
+other useful functions: it serves to collect and retain all the liquid
+matter that may be condensed in the pipe _a_ from the spot at which
+it was originally level or was given a fall to the seal, as well as that
+condensing in _c_ as far as the spot where _c_ dips again; and
+it equally acts as a washer to the gas, especially if the orifice
+_g_ of the gas-inlet pipe is not left with a plain mouth as
+represented in the figure, but terminates in a large number of small
+holes, the pipe being then preferably prolonged horizontally, with minute
+holes in it so as to distribute the gas throughout the entire vessel.
+Such an apparatus requires very little attention. It may with advantage
+be provided with the automatic arrangement for setting the water-level
+shown at _d_ and _e_. _d_ is a tunnel tube extending
+almost to the bottom of the vessel, and _e_ is a curved run-off pipe
+of the form shown. The lower part of the upper curve in _e_ is above
+the level _f_, being higher than _f_ by a distance equal to
+that of the gas pressure in the pipes; and therefore when water is poured
+into the funnel it fills the vessel till the internal level reaches
+_f_, when the surplus overflows of itself. The operation thus not
+only adjusts the quantity of water present to the desired level so that
+_a_ cannot become unsealed, but it also renews the liquid when it
+has become foul and nearly saturated with dissolved and condensed
+impurities from the acetylene. It would be a desirable refinement to give
+the bottom of the vessel a slope to the mouth of _e_, or to some
+other spot where a large-bore draw-off cock could be fitted for the
+purpose of extracting any sludge of lime, &c., that may collect. By
+having such a water-seal, or one simpler in construction, between the
+generator and the holder, the former may be safely opened at any time for
+repairs, inspection, or the insertion of a fresh charge of carbide while
+the holder is full of gas, and the delivery of acetylene to the burners
+at a specified pressure will not be interrupted. If a cock worked by hand
+were employed for the separation of the holder from the generator, and
+the attendant were to forget to close it, part or all of the acetylene in
+the holder would escape from the generator when it was opened or
+disconnected.
+
+Especially when a combined washer and non-return valve follows
+immediately after a generator belonging to the shoot type, and the mouth
+of the shoot is open to the air in the plant-house, it is highly
+desirable that the washer shall be fitted with some arrangement of an
+automatic kind for preventing the water level rising much above its
+proper position. The liquid in a closed washer tends to rise as the
+apparatus remains in use, water vapour being condensed within it and
+liquid water, or froth of lime, being mechanically carried forward by the
+stream of acetylene coming from the decomposing chamber. In course of
+time, therefore, the vertical depth to which the gas-inlet pipe in the
+washer is sealed by the liquid increases; and it may well be that
+eventually the depth in question, plus the pressure thrown by the holder
+bell, may become greater than the pressure which can be set up inside the
+generator without danger of gas slipping under the lower edge of the
+shoot. Should this state of things arise, the acetylene can no longer
+force its way through the washer into the holder bell, but will escape
+from the mouth of the shoot; filling the apparatus-house with gas, and
+offering every opportunity for an explosion if the attendant disobeys
+orders and takes a naked light with him to inspect the plant.
+
+It is indispensable that every acetylene apparatus shall be fitted with a
+safety-valve, or more correctly speaking a vent-pipe. The generator must
+have a vent-pipe in case the gas-main leading to the holder should become
+blocked at any time, and the acetylene which continues to be evolved in
+all water-to-carbide apparatus, even after the supply of water has been
+cut off be unable to pass away. Theoretically a non-automatic apparatus
+does not require a vent-pipe in its generator because all the gas enters
+the holder immediately, and is, or should be, unable to return through
+the intermediate water seal; practically such a safeguard is absolutely
+necessary for the reason given. The holder must have a safety-valve in
+case the cutting-off mechanism of the generator fails to act, and more
+gas passes into it than it can store. Manifestly the pressure of the gas
+in a water-sealed holder or in any generator fitted with a water-sealed
+lid cannot rise above that corresponding with the depth of water in the
+seal; for immediately the pressure, measured in inches of water, equals
+the depth of the sealing liquid, the seal will be blown out, and the gas
+will escape. Such an occurrence, however, as the blowing of a seal must
+never be possible in any item of an acetylene plant, more especially in
+those items that are under cover, for the danger that the issuing gas
+might be fired or might produce suffocation would be extremely great.
+Typical simple forms of vent-pipe suitable for acetylene apparatus are
+shown in Fig. 7. In each case the pipe marked "vent" is the so-called
+safety-valve; it is open at its base for the entry of gas, and open at
+its top for the escape of the acetylene into the atmosphere, such top
+being in all instances carried through the roof of the generator-house
+into the open air, and to a spot distant from any windows of that house
+or of the residence, where it can prove neither dangerous nor a nuisance
+by reason of its odour. At A is represented the vent-pipe of a
+displacement vessel, which may either be part of a displacement holder or
+of a generator working on the displacement principle. The vent-pipe is
+rigidly fixed to the apparatus. If gas is generated within the closed
+portion of the holder or passes through it, and if the pressure so set up
+remains less than that which is needed to move the water from the level
+_l_ to the levels _l'_ and _l"_, the mouth of the pipe is
+under water, and acetylene cannot enter it; but immediately such an
+amount of gas is collected, or such pressure is produced that the
+interior level sinks below _l"_, which is that of the mouth of the
+pipe, it becomes unsealed, and the surplus gas freely escapes. There are
+two minor points in connexion with this form of vent-pipe often
+overlooked. At the moment when the water arrives at _l"_ in the
+closed half of the apparatus, its level in the interior of the vent-pipe
+stands at _l'_, identical with that in the open hall of the
+apparatus (for the mouth of the vent-pipe and the water in the open hall
+of the apparatus are alike exposed to the pressure of the atmosphere
+only). When the water, then, descends just below _l"_ there is an
+amount of water inside the pipe equal in height to the distance between
+_l'_ and _l"_; and before the acetylene can escape, it must
+either force this water as a compact mass out of the upper mouth of the
+vent-pipe (which it is clearly not in a position to do), drive it out of
+the upper mouth a little at a time, or bubble through it till the water
+is gradually able to run downwards out of the pipe as its lower opening
+is more fully unsealed. In practice the acetylene partly bubbles through
+this water and partly drives it out of the mouth of the pipe; on some
+occasions temporarily yielding irregular pressures at the burners which
+cause them to jump, and always producing a gurgling noise in the vent-
+pipe which in calculated to alarm the attendant. If the pipe is too small
+in diameter, and especially if its lower orifice is cut off perfectly
+horizontal and constricted slightly, the water may refuse to escape from
+the bottom altogether, and the pipe will fail to perform its allotted
+task. It is better therefore to employ a wide tube, and to cut off its
+mouth obliquely, or to give its lower extremity the shape of an inverted
+funnel. At the half of the central divided drawing marked B (Fig. 7) is
+shown a precisely similar vent-pipe affixed to the bell of a rising
+holder, which behaves in an identical fashion when by the rising of the
+bell its lower end is lifted out of the water in the tank. The features
+described above as attendant, upon the act of unsealing of the
+displacement-holder vent-pipe occur here also, but to a less degree; for
+the water remaining in the pipe at the moment of unsealing is only that
+which corresponds with the vertical distance between _l'_ and
+_l"_, and in a rising holder this is only a height always equal to
+the pressure given by the bell. Nevertheless this form of vent-pipe
+produces a gurgling noise, and would be better for a trumpet-shaped
+mouth. A special feature of the pipe in B is that unless it is placed
+symmetrically about the centre of the bell its weight tends to throw the
+bell out of the vertical, and it may have to be supported at its upper
+part; conversely, if the pipe is arranged concentrically in the bell, it
+may be employed as part of the guiding arrangement of the bell itself.
+Manifestly, as the pipe must be long enough to extend through the roof of
+the generator-house, its weight materially increases the weight of the
+bell, and consequently the gas pressure in the service; this fact is not
+objectionable provided due allowance is made for it. So tall a vent-pipe,
+however, seriously raises the centre of gravity of the bell and may make
+it top-heavy. To work well the centre of gravity of a holder bell should
+be as low as possible, any necessary weighting being provided
+symmetrically about its circumference and close to its bottom edge. The
+whole length of an ascending vent-pipe need not be carried by the rising
+bell, because the lower portion, which must be supported by the bell, can
+be arranged to slide inside a wider length of pipe which is fixed to the
+roof of the generator-house at the point where it passes into the open
+air.
+
+[Illustration: FIG. 7.--TYPICAL FORMS OF VENT-PIPES OR SAFETY-VALVES.]
+
+A refinement upon this vent-pipe is represented at C, where it is rigidly
+fastened to the tank of the holder, and has its internal aperture always
+above the level of the water in the apparatus. Rigidly fixed to the crown
+of the bell is a tube of wider diameter, _h_, which is closed at its
+upper end. _h_ is always full of gas, and its mouth is normally
+beneath the level of the water in the seal; but when the bell rises to
+its highest permissible position, the mouth of _h_ comes above the
+water, and communication is opened between the holder and the outer
+atmosphere. No water enters the vent-pipe from the holder, and therefore
+no gurgling or irregular pressure is produced. Another excellent
+arrangement of a vent-pipe, suggested by Klinger of Gumpoldskirchen, is
+shown at D, a drawing which has already been partly considered as a
+washer and water-seal. For the present purpose the main vessel and its
+various pipes are so dimensioned that the vertical height _g_ to
+_f_ is always appreciably greater than the gas pressure in the
+service or in the generator or gasholder to which it is connected. In
+these circumstances the gas entering at _a_ depresses the water in
+the pipe below the level _f_ to an extent equal to the pressure at
+which it enters that pipe--an extent normally less than the distance
+_f_ to _g_; and therefore gas never passes into the body of the
+vessel, but travels away by the side tube _b_ (which in former
+references to this drawing was supposed to be absent). If, however, the
+pressure at _a_ exceeds that of the vertical height _f_ to
+_g_, gas escapes at _g_ through the water, and is then free to
+reach the atmosphere by means of the vent _c_. As before, _d_
+serves to charge the apparatus with water, and _e_ to ensure a
+proper amount being added. Clearly no liquid can enter the vent-pipe in
+this device. Safety-valves such as are added to steam-boilers and the
+like, which consist of a weighted lever holding a conical valve down
+against its seat, are not required in acetylene apparatus, for the
+simpler hydraulic seals discussed above can always be fitted wherever
+they may be needed. It should be noticed that these vent-pipes only come
+into operation in emergencies, when they are required to act promptly. No
+economy is to be effected by making them small in diameter. For obvious
+reasons the vent-pipe of a holder should have a diameter equal to that of
+the gas-inlet tube, and the vent-pipe of a generator be equal in size to
+the gas-leading tube.
+
+FROTHING IN GENERATORS.--A very annoying trouble which crops up every now
+and then during the evolution of acetylene consists in the production of
+large masses of froth within the generator. In the ordinary way,
+decomposition of carbide is accompanied by a species of effervescence,
+but the bubbles should break smartly and leave the surface of the liquid
+reasonably free from foam. Sometimes, however, the bubbles do not break,
+but a persistent "head" of considerable height is formed. Further
+production of gas only increases the thickness of the froth until it
+rises so high that it is carried forward through the gas-main into the
+next item of the plant. The froth disappears gradually in the pipes, but
+leaves in them a deposit of lime which sooner or later causes
+obstructions by accumulating at the angles and dips; while during its
+presence in the main the steady passage of gas to the holder is
+interrupted and the burners may even be made to jump. Manifestly the
+defect is chiefly, if not always, to be noticed in the working of
+carbide-to-water generators. The phenomenon has been examined by
+Mauricheau-Beaupré, who finds that frothing is not characteristic of pure
+carbide and that it cannot be attributed to any of the impurities
+normally present in commercial carbide. If, however, the carbide contains
+calcium chloride, frothing is liable to occur. A 0.1 per cent. solution
+of calcium chloride appears to yield some foam when carbide is decomposed
+in it, and a 1 per cent. solution to foam in a pronounced manner. In the
+absence of calcium chloride, the main cause of frothing seems to be the
+presence in the generator of new paint or tar. If a generator is taken
+into use before the paint in any part of it which becomes moistened by
+warm lime-water has had opportunity of drying thoroughly hard, frothing
+is certain to occur; and even if the carbide has been stored for only a
+short time in a tin or drum which has been freshly painted, a production
+of froth will follow when it is decomposed in water. The products of the
+polymerisation of acetylene also tend to produce frothing, but not to
+such an extent as the turpentine in paint and the lighter constituents of
+coal-tar. Carbide stored even temporarily in a newly painted tin froths
+on decomposition because it has absorbed among its pores some of the
+volatile matter given off by the paint during the process of desiccation.
+
+THE "DRY" PROCESS OF GENERATION.--A process for generating acetylene,
+totally different in principle from those hitherto considered, has been
+introduced in this country. According to the original patents of G. J.
+Atkins, the process consisted in bringing small or powdered carbide into
+mechanical contact with some solid material containing water, the water
+being either mixed with the solid reagent or attached to it as water of
+crystallisation. Such reagents indeed were claimed as crude starch and
+the like, the idea being to recover a by-product of pecuniary value. Now
+the process seems to be known only in that particular form in which
+granulated carbide is treated with crystallised sodium carbonate,
+_i.e._, common washing soda. Assuming the carbide employed to be
+chemically pure and the reaction between it and the water of
+crystallisation contained in ordinary soda crystals to proceed
+quantitatively, the production of acetylene by the dry process should be
+represented by the following chemical equation:
+
+5CaC_2 + Na_2CO_3.10H_2O = 5C_2H_2 + 5Ca(OH)_2 + Na_2CO_3.
+
+On calculating out the molecular weights, it will be seen that 286 parts
+of washing soda should suffice for the decomposition of 320 parts of pure
+calcium carbide, or in round numbers 9 parts of soda should decompose 10
+parts of carbide. In practice, however, it seems to be found that from 1
+to 1.5 parts of soda are needed for every part of carbide.
+
+The apparatus employed is a metal drum supported on a hollow horizontal
+spindle, one end of which is closed and carries a winch handle, and the
+other end of which serves to withdraw the gas generated in the plant. The
+drum is divided into three compartments by means of two vertical
+partitions so designed that when rotation proceeds in one particular
+direction portions of the two reagents stored in one end compartment pass
+into the centre compartment; whereas when rotation proceeds in the
+opposite direction, the material in the centre compartment is merely
+mixed together, partly by the revolution of the drum, partly with the
+assistance of a stationary agitator slung loosely from the central
+spindle. The other end compartment contains coke or sawdust or other dry
+material through which the gas passes for the removal of lime or other
+dust carried in suspension as it issues from the generating compartment.
+The gas then passes through perforations into the central spindle, one
+end of which is connected by a packed joint with a fixed pipe, which
+leads to a seal or washer containing petroleum. Approached from a
+theoretical standpoint, it will be seen that this method of generation
+entirely sacrifices the advantages otherwise accruing from the use of
+liquid water as a means for dissipating the heat of the chemical
+reaction, but on the other hand, inasmuch as the substances are both
+solid, the reaction presumably occurs more slowly than it would in the
+presence of liquid water; and moreover the fact that the water employed
+to act upon the carbide is in the solid state and also more or less
+combined with the rest of the sodium carbonate molecule, means that, per
+unit of weight, the water decomposed must render latent a larger amount
+of heat than it would were it liquid. Experiments made by one of the
+authors of this book tend to show that the gas evolved from carbide by
+the dry process contains rather less phosphorus than it might in other
+conditions of generation, and as a fact gas made by the dry process is
+ordinarily consumed without previous passage through any chemical
+purifying agent. It is obvious, however, that the use of the churn
+described above greatly increases the labour attached to the production
+of the gas; while it is not clear that the yield per unit weight of
+carbide decomposed should be as high as that obtained in wet generation.
+The inventor has claimed that his by-product should be valuable and
+saleable, apparently partly on the ground that it should contain caustic
+soda. Evidence, however, that a reaction between the calcium oxide or
+hydroxide and the sodium carbonate takes place in the prevailing
+conditions is not yet forthcoming, and the probabilities are that such
+decomposition would not occur unless the residue were largely diluted
+with water. [Footnote: The oldest process employed for manufacturing
+caustic soda consisted in mixing a solution of sodium carbonate with
+quick or slaked lime, and it has been well established that the
+causticisation of the soda will not proceed when the concentration of the
+liquid is greater than that corresponding with a specific gravity of
+about 1-10, _i.e._, when the liquid contains more than some 8 to 10
+per cent, of sodium hydroxide.] Conversely there are some grounds for
+believing that the dry residue is less useful than an ordinary wet
+residue for horticultural purposes, and also for the production of
+whitewash. From a financial standpoint, the dry process suffers owing to
+the expense involved in the purchase of a second raw material, for which
+but little compensation can be discovered unless it is proved that the
+residue is intrinsically more valuable than common acetylene-lime and can
+be sold or used advantageously by the ordinary owner of an installation.
+The discarding of the chemical purifier at the present day is a move of
+which the advantage may well be overrated.
+
+ARTIFICIAL LIGHTING OF GENERATOR SHEDS.--It has already been argued that
+all normal or abnormal operations in connexion with an acetylene
+generating plant should be carried out, if possible, by daylight; and it
+has been shown that on no account must a naked light ever be taken inside
+the house containing such a plant. It will occasionally happen, however,
+that the installation must be recharged or inspected after nightfall. In
+order to do this in safety, a double window, incapable of being opened,
+should be fitted in one wall of the house, as far as possible from the
+door, and in such a position that the light may fall on to all the
+necessary places. Outside this window may be suspended an ordinary hand-
+lantern burning oil or paraffin; or, preferably, round this window may be
+built a closed lantern into which some source of artificial light may be
+brought. If the acetylene plant has an isolated holder of considerable
+size, there is no reason at all why a connexion should not be made with
+the service-pipes, and an acetylene flame be used inside this lantern;
+but with generators of the automatic variety, an acetylene light is not
+so suitable, because of the fear that gas may not be available precisely
+at the moment when it is necessary to have light in the shed. It would,
+however, be a simple matter to erect an acetylene burner inside the
+lantern in such a way that when needed an oil-lamp or candle could be
+used instead. Artificial internal light of any kind is best avoided; the
+only kind permissible being an electric glow-lamp. If this is employed,
+it should be surrounded by a second bulb or gas-tight glass jacket, and
+preferably by a wire cage as well; the wires leading to it must be
+carefully insulated, and all switches or cut-outs (which may produce a
+spark) must be out of doors. The well-known Davy safety or miner's lamp
+is not a trustworthy instrument for use with acetylene because of
+(_a_) the low igniting-point of acetylene; (_b_) the high
+temperature of its flame; and (_c_) the enormous speed at which the
+explosive wave travels through a mixture of acetylene and air. For these
+reasons the metallic gauze of the Davy lamp is not so efficient a
+protector of the flame as it is in cases of coal-gas, methane, &c.
+Moreover, in practice, the Davy lamp gives a poor light, and unless in
+constant use is liable to be found out of order when required. It should,
+however, be added that modern forms of the safety lamp, in which the
+light is surrounded by a stout glass chimney and only sufficient gauze is
+used for the admission of fresh air and for the escape of the combustion
+products, appear quite satisfactory when employed in an atmosphere
+containing some free acetylene.
+
+
+
+CHAPTER IV
+
+THE SELECTION OF AN ACETYLENE GENERATOR
+
+In Chapter II. an attempt has been made to explain the physical and
+chemical phenomena which accompany the interaction of calcium carbide and
+water, and to show what features in the reaction are useful and what
+inconvenient in the evolution of acetylene on a domestic or larger scale.
+Similarly in Chapter III. have been described the various typical devices
+which may be employed in the construction of different portions of
+acetylene plant, so that the gas may be generated and stored under the
+best conditions, whether it is evolved by the automatic or by the non-
+automatic system. This having been done, it seemed of doubtful utility to
+include in the first edition of this work a long series of illustrations
+of such generators as had been placed on the markets by British, French,
+German, and American makers. It would have been difficult within
+reasonable limits to have reproduced diagrams of all the generators that
+had been offered for sale, and absolutely impossible within the limits of
+a single hand-book to picture those which had been suggested or patented.
+Moreover, some generating apparatus appeared on the market ephemerally;
+some was constantly being modified in detail so as to alter parts which
+experience or greater knowledge had shown the makers to be in need of
+alteration, while other new apparatus was constantly being brought out.
+On these and other grounds it did not appear that much good purpose would
+have been served by describing the particular apparatus which at that
+time would have been offered to prospective purchasers. It seemed best
+that the latter should estimate the value and trustworthiness of
+apparatus by studying a section of it in the light of the general
+principles of construction of a satisfactory generator as enunciated in
+the book. While the position thus taken by the authors in 1903 would
+still not be incorrect, it has been represented to them that it would
+scarcely be inconsistent with it to give brief descriptions of some of
+the generators which are now being sold in Great Britain and a few other
+countries. Six more years' experience in the design and manufacture of
+acetylene plant has enabled the older firms of manufacturers to fix upon
+certain standard patterns for their apparatus, and it may confidently be
+anticipated that many of these will survive a longer period. Faulty
+devices and designs have been weeded out, and there are lessons of the
+past as well as theoretical considerations to guide the inventor of a new
+type of generator. On those grounds, therefore, an attempt has now been
+made to give brief descriptions, with sectional views, of a number of the
+generators now on the market in Great Britain. Moreover, as the first
+edition of this book found many readers in other countries, in several of
+which there is greater scope for the use of acetylene, it has been
+decided to describe also a few typical or widely used foreign generators.
+All the generators described must stand or fall on their merits, which
+cannot be affected by any opinion expressed by the authors. In the
+descriptions, which in the first instance have generally been furnished
+by the manufacturers of the apparatus, no attempt has therefore been made
+to appraise the particular generators, and comparisons and eulogistic
+comments have been excluded. The descriptions, however, would
+nevertheless have been somewhat out of place in the body of this book;
+they have therefore been relegated to a special Appendix. It has, of
+course, been impossible to include the generators of all even of the
+English manufacturers, and doubtless many trustworthy ones have remained
+unnoticed. Many firms also make other types of generators in addition to
+those described. It must not be assumed that because a particular make of
+generator is not mentioned it is necessarily faulty. The apparatus
+described may be regarded as typical or well known, and workable, but it
+is not by reason of its inclusion vouched for in any other respect by the
+authors. The Appendix is intended, not to bias or modify the judgment of
+the would-be purchaser of a generator, but merely to assist him in
+ascertaining what generators there are now on the market.
+
+The observations on the selection of a generator which follow, as well as
+any references in other chapters to the same matter, have been made
+without regard to particular apparatus of which a description may (or may
+not) appear in the Appendix. With this premise, it may be stated that the
+intending purchaser should regard the mechanism of a generator as shown
+in a sectional view or on inspection of the apparatus itself. If the
+generator is simple in construction, he should be able to understand its
+method of working at a glance, and by referring it to the type
+(_vide_ Chapter III.) to which it belongs, be able to appraise its
+utility from a chemical and physical aspect from what has already been
+said. If the generator is too complicated for ready understanding of its
+mode of working, it is not unlikely to prove too complicated to behave
+well in practice. Not less important than the mechanism of a generator is
+good construction from the mechanical point of view, _i.e._, whether
+stout metal has been employed, whether the seams and joints are well
+finished, and whether the whole apparatus has been built in the workman-
+like fashion which alone can give satisfaction in any kind of plant.
+Bearing these points in mind, the intending purchaser may find assistance
+in estimating the mechanical value of an apparatus by perusing the
+remainder of this chapter, which will be devoted to elaborating at length
+the so-called scientific principles underlying the construction of a
+satisfactory generator, and to giving information on the mechanical and
+practical points involved.
+
+It is perhaps desirable to remark that there is scarcely any feature in
+the generation of acetylene from calcium carbide and water--certainly no
+important feature--which introduces into practice principles not already
+known to chemists and engineers. Once the gas is set free it ranks simply
+as an inflammable, moisture-laden, somewhat impure, illuminating and
+heat-giving gas, which has to be dried, purified, stored, and led to the
+place of combustion; it is in this respect precisely analogous to coal-
+gas. Even the actual generation is only an exothermic, or heat-producing,
+reaction between a solid and a liquid, in which rise of temperature and
+pressure must be prevented as far as possible. Accordingly there is no
+fundamental or indispensable portion of an acetylene apparatus which
+lends itself to the protection of the patent laws; and even the details
+(it may be said truthfully, if somewhat cynically) stand in patentability
+in inverse ratio to their simplicity and utility.
+
+During the early part of 1901 a Committee appointed by the British Home
+Office, "to advise as to the conditions of safety to which acetylene
+generators should conform, and to carry out tests of generators in the
+market in order to ascertain how far those conform with such conditions,"
+issued a circular to the trade suggesting that apparatus should be sent
+them for examination. In response, forty-six British generators were
+submitted for trial, and were examined in a fashion which somewhat
+exceeded the instructions given to the Committee, who finally reported to
+the Explosives Department of the Home Office in a Blue Book, No. Cd. 952,
+which can be purchased through any bookseller. This report comprises an
+appendix in which most of the apparatus are illustrated, and it includes
+the result of the particular test which the Committee decided to apply.
+Qualitatively the test was useful, as it was identical in all instances,
+and only lacks full utility inasmuch as the trustworthiness of the
+automatic mechanism applied to such generators as were intended to work
+on the automatic system was not estimated. Naturally, a complete
+valuation of the efficiency of automatic mechanism cannot be obtained
+from one or even several tests, it demands long-continued watching; but a
+general notion of reliability might have been obtained. Quantitatively,
+however, the test applied by the Committee is not so free from reproach,
+for, from the information given, it would appear to have been less fair
+to some makers of apparatus than to others. Nevertheless the report is
+valuable, and indicates the general character of the most important
+apparatus which were being offered for sale in the United Kingdom in
+1900-1901.
+
+It is not possible to give a direct answer to the question as to which is
+the best type of acetylene generator. There are no generators made by
+responsible firms at the present time which are not safe. Some may be
+easier to charge and clean than others; some require more frequent
+attention than others; some have moving parts less likely to fail, when
+handled carelessly, than others; some have no moving mechanism to fail.
+For the illumination of a large institution or district where one man can
+be fully occupied in attending to the plant, cleaning, lighting, and
+extinguishing the lamps, or where other work can be found for him so as
+to leave him an hour or so every day to look after the apparatus, the
+hand-fed carbide-to-water generator L (Fig. 6) has many advantages, and
+is probably the best of all. In smaller installations choice must be made
+first between the automatic and the non-automatic principle--the
+advantages most frequently lying with the latter. If a non-automatic
+generator is decided upon, the hand carbide-feed or the flooded-
+compartment apparatus is almost equally good; and if automatism is
+desired, either a flooded-compartment machine or one of the most
+trustworthy types of carbide-feed apparatus may be taken. There are
+contact apparatus on the markets which appear never to have given
+trouble, and those are worthy of attention. Some builders advocate their
+own apparatus because the residue is solid and not a cream. If there is
+any advantage in this arising from greater ease in cleaning and
+recharging the generator and in disposing of the waste, that advantage is
+usually neutralised by the fear that the carbide may not have been wholly
+decomposed within the apparatus; and whereas any danger arising from
+imperfectly spent carbide being thrown into a closed drain may be
+prevented by flooding the residue with plenty of water in an open vessel,
+imperfect decomposition in the generator means a deficiency in the amount
+of gas evolved from a unit weight of solid taken or purchased. In fact,
+setting on one side apparatus which belong to a notoriously defective
+system and such as are constructed in large sizes on a system that is
+only free from overheating, &c., in small sizes; setting aside all
+generators which are provided with only one decomposing chamber when they
+are of a capacity to require two or more smaller ones that can more
+efficiently be cooled with water jackets; and setting aside any form of
+plant which on examination is likely to exhibit any of the more serious
+objections indicated in this and the previous chapters, there is
+comparatively little to choose, from the chemical and physical points of
+view, between the different types of generators now on the markets. A
+selection may rather be made on mechanical grounds. The generator must be
+well able to produce gas as rapidly as it will ever be required during
+the longest or coldest evening; it must be so large that several more
+brackets or burners can be added to the service after the installation is
+complete. It must be so strong that it will bear careless handling and
+the frequent rough manipulation of its parts. It must be built of stout
+enough material not to rust out in a few years. Each and all of its parts
+must be accessible and its exterior visible. Its pipes, both for gas and
+sludge, must be of large bore (say 1 inch), and fitted at every dip with
+an arrangement for withdrawing into some closed vessel the moisture, &c.,
+that may condense. The number of cocks, valves, and moving parts must be
+reduced to a minimum; cocks which require to be shut by hand before
+recharging must give way to water-seals. It must be simple in all its
+parts, and its action intelligible at a glance. It must be easy to
+charge--preferably even by the sense of touch in darkness. It must be
+easy to clean. The waste lime must be easily removed. It must be so
+fitted with vent-pipes that the pressure can never rise above that at
+which it is supposed to work. Nevertheless, a generator in which these
+vent-pipes are often brought into use is badly constructed and wasteful,
+and must be avoided. The water of the holder seal should be distinct from
+that used for decomposing the carbide; and those apparatus where the
+holder is entirely separated from the generator are preferable to such as
+are built all in one, even if water-seals are fitted to prevent return of
+gas. Apparatus which is supposed to be automatic should be made perfectly
+automatic, the water or the carbide-feed being locked automatically
+before the carbide store, the decomposing chamber, or the sludge-cock can
+be opened. The generating chamber must always be in communication with
+the atmosphere through a water-sealed vent-pipe, the seal of which, if
+necessary, the gas can blow at any time. All apparatus should be fitted
+with rising holders, the larger the better. Duplicate copies of printed
+instructions should be demanded of the maker, one copy being kept in the
+generator-house, and the other elsewhere for reference in emergencies.
+These instructions must give simple and precise information as to what
+should be done in the event of a breakdown as well as in the normal
+manipulation of the plant. Technical expressions and descriptions of
+parts understood only by the maker must be absent from these rules.
+
+ADDENDUM.
+
+BRITISH AND FOREIGN REGULATIONS FOR THE CONSTRUCTION AND INSTALLATION OF
+ACETYLENE GENERATING PLANT
+
+Dealing with the "conditions which a generator should fulfil before it
+can be considered as being safe," the HOME OFFICE COMMITTEE of 1901
+before mentioned write as follows:
+
+1. The temperature in any part of the generator, when run at the maximum
+rate for which it is designed, for a prolonged period, should not exceed
+130° C. This may be ascertained by placing short lengths of wire, drawn
+from fusible metal, in those parts of the apparatus in which heat is
+liable to be generated.
+
+2. The generator should have an efficiency of not less than 90 per cent.,
+which, with carbide yielding 5 cubic feet per pound, would imply a yield
+of 4.5 cubic feet for each pound of carbide used.
+
+3. The size of the pipes carrying the gas should be proportioned to the
+maximum rate of generation, so that undue back pressure from throttling
+may not occur.
+
+4. The carbide should be completely decomposed in the apparatus, so that
+lime sludge discharged from the generator shall not be capable of
+generating more gas.
+
+5. The pressure in any part of the apparatus, on the generator side of
+the holder, should not exceed that of 20 inches of water, and on the
+service side of same, or where no gasholder is provided, should not
+exceed that of 5 inches of water.
+
+6. The apparatus should give no tarry or other heavy condensation
+products from the decomposition of the carbide.
+
+7. In the use of a generator regard should be had to the danger of
+stoppage of passage of the gas and resulting increase of pressure which
+may arise from the freezing of the water. Where freezing may be
+anticipated, steps should be taken to prevent it.
+
+8. The apparatus should be so constructed that no lime sludge can gain
+access to any pipes intended for the passage of gas or circulation of
+water.
+
+9. The use of glass gauges should be avoided as far as possible, and,
+where absolutely necessary, they should be effectively protected against
+breakage.
+
+10. The air space in a generator before charging should be as small as
+possible.
+
+11. The use of copper should be avoided in such parts of the apparatus as
+are liable to come in contact with acetylene.
+
+The BRITISH ACETYLENE ASSOCIATION has drawn up the following list of
+regulations which, it suggests, shall govern the construction of
+generators and the installation of piping and fittings:
+
+1. Generators shall be so constructed that, when used in accordance with
+printed instructions, it shall not be possible for any undecomposed
+carbide to remain in the sludge removed therefrom.
+
+2. The limit of pressure in any part of the generator shall not exceed
+that of 20 inches of water, subject to the exception that if it be shown
+to the satisfaction of the Executive of the Acetylene Association that
+higher pressures up to 50 inches of water are necessary in certain
+generators, and are without danger, the Executive may, with the approval
+of the Home Office, grant exemption for such generators, with or without
+conditions.
+
+3. The limit of pressure in service-pipes, within the house, shall not
+exceed 10 inches of water.
+
+4. Except when used for special industrial purposes, such as oxy-
+acetylene welding, factories, lighthouses, portable apparatus containing
+not more than four pounds of carbide, and other special conditions as
+approved by the Association, the acetylene plant, such as generators,
+storage-holders, purifiers, scrubbers, and for washers, shall be in a
+suitable and well-ventilated outhouse, in the open, or in a lean-to,
+having no direct communication with a dwelling-house. A blow-off pipe or
+safety outlet shall be arranged in such a manner as to carry off into the
+open air any overmake of gas and to open automatically if pressure be
+increased beyond 20 inches water column in the generating chamber or
+beyond 10 inches in the gasholder, or beyond the depth of any fluid seal
+on the apparatus.
+
+5. Generators shall have sufficient storage capacity to make a serious
+blow-off impossible.
+
+6. Generators and apparatus shall be made of sufficiently strong material
+and be of good workmanship, and shall not in any part be constructed of
+unalloyed copper.
+
+7. It shall not be possible under any conditions, even by wrong
+manipulation of cocks, to seal the generating chamber hermetically.
+
+8. It shall not be possible for the lime sludge to choke any of the gas-
+pipes in the apparatus, nor water-pipes if such be alternately used as
+safety-valves.
+
+9. In the use of a generator, regard shall be had to the danger of
+stoppage of passage of the gas, and resulting increase of pressure, which
+may arise from the freezing of the water. Where freezing may be
+anticipated, steps shall be taken to prevent it.
+
+10. The use of glass gauges shall be avoided as far as possible, and
+where absolutely necessary they shall be effectively protected against
+breakage.
+
+11. The air space in the generator before charging shall be as small as
+possible, _i.e._, the gas in the generating chamber shall not
+contain more than 8 per cent. of air half a minute after commencement of
+generation. A sample of the contents, drawn from the holder any time
+after generation has commenced, shall not contain an explosive mixture,
+_i.e._, more than 18 per cent, of air. This shall not apply to the
+initial charges of the gasholder, when reasonable precautions are taken.
+
+12. The apparatus shall produce no tarry or other heavy condensation
+products from the decomposition of the carbide.
+
+13. The temperature of the gas, immediately on leaving the charge, shall
+not exceed 212° F. (100° C.)
+
+14. No generator shall be sold without a card of instructions suitable
+for hanging up in some convenient place. Such instructions shall be of
+the most detailed nature, and shall not presuppose any expert knowledge
+whatever on the part of the operator.
+
+15. Notice to be fixed on Generator House Door, "NO LIGHTS OR SMOKING
+ALLOWED."
+
+16. Every generator shall have marked clearly upon the outside a
+statement of the maximum number of half cubic foot burners and the charge
+of carbide for which it is designed.
+
+17. The Association strongly advise the use of an efficient purifier with
+generating plant for indoor lighting.
+
+18. No composition piping shall be used in any part of a permanent
+installation.
+
+19. Before being covered in, all pipe-work (main and branches) shall be
+tested in the following manner: A special acetylene generator, giving a
+pressure of at least 10 inches water column in a gauge fixed on the
+furthest point from the generator, shall be connected to the pipe-work.
+All points shall be opened until gas reaches them, when they shall be
+plugged and the main cock on the permanent generator turned off, but all
+intermediate main cocks shall be open in order to test underground main
+and all connexions. The gauge must not show a loss after generator has
+been turned off for at least two hours.
+
+20. After the fittings (pendants, brackets, &c.) have been fixed and all
+burners lighted, the gas shall be turned off at the burners and the whole
+installation shall be re-tested, but a pressure of 5 inches shall be
+deemed sufficient, which shall not drop lower than to 4-1/2 inches on the
+gauge during one hour's test.
+
+21. No repairs to, or alterations in, any part of a generator, purifier,
+or other vessel which has contained acetylene shall be commenced, nor,
+except for recharging, shall any such part or vessel be cleaned out until
+it has been completely filled with water, so as to expel any acetylene or
+mixture of acetylene and air which may remain in the vessel, and may
+cause a risk of explosion.
+
+_Recommendation_.--It being the general practice to store carbide in
+the generator-house, the Association recommend that the carbide shall be
+placed on a slightly raised platform above the floor level.
+
+THE BRITISH FIRE OFFICES COMMITTEE in the latest revision, dated July 15,
+1907, of its Rules and Regulations _re_ artificial lighting on
+insured premises, includes the following stipulations applicable to
+acetylene:
+
+Any apparatus, except as below, for generating, purifying, enriching,
+compressing or storing gas, must be either in the open or in a building
+used for such purposes only, not communicating directly with any building
+otherwise occupied.
+
+An acetylene portable apparatus is allowed, provided it holds a charge of
+not more than 2 lb. of carbide.
+
+A cylinder containing not more than 20 cubic feet of acetylene compressed
+and (or) dissolved in accordance with an Order of Secretary of State
+under the Explosives Act, 1875, is allowed.
+
+The use of portable acetylene lamps containing charges of carbide
+exceeding the limit of 2 lb. allowed under these Rules (the average
+charge being about 18 lb.) is allowed in the open or in buildings in
+course of erection.
+
+Liquid acetylene must not be used or stored on the premises.
+
+The pipe, whether flexible or not, connecting an incandescent gas lamp to
+the gas-supply must be of metal with metal connexions.
+
+(The reference in these Rules to the storage of carbide has been quoted
+in Chapter II. (page 19).)
+
+These rules are liable to revision from time to time.
+
+The GERMAN ACETYLENE VEREIN has drawn up (December 1904) the following
+code of rules for the construction, erection, and manipulation of
+acetylene apparatus:
+
+I. _Rules for Construction._
+
+1. All apparatus for the generation, purification, and storage of
+acetylene must be constructed of sheet or cast iron. Holder tanks may be
+built of brick.
+
+2. When bare, galvanised, or lead-coated sheet-iron is used, the sides of
+generators, purifiers, condensers, holder tanks, and (if present) washers
+and driers must be built with the following gauges as minima:
+
+ Holder bells. All other apparatus.
+
+Up to 7 cubic feet capacity 0.75 mm. 1.00 mm.
+From 7 to 18 " 1.00 1.25
+From 18 to 53 " 1.25 1.50
+Above 53 " 1.50 2.00
+
+When not constructed of cast-iron, the bottoms, covers, and "manhole"
+lids must be 0.5 mm. thicker in each respective size.
+
+In all circumstances, the thickness of the walls--especially in the case
+of apparatus not circular in horizontal section--must be such that
+alteration in shape appears impossible, unless deformation is guarded
+against in other ways.
+
+Generators must be so constructed that when they are being charged the
+carbide cannot fall into the residue which has already been gasified; and
+the residues must always be capable of easy, complete, and safe removal.
+
+3. Generators, purifiers, and holders must be welded, riveted or folded
+at the seams; soft solder is only permissible as a tightening material.
+
+4. Pipes delivering acetylene, or uniting the apparatus, must be cast- or
+wrought-iron. Unions, cocks, and valves must not be made of copper; but
+the use of brass and bronze is permitted.
+
+5. When cast-iron is employed, the rules of the German Gas and Water
+Engineers are to be followed.
+
+6. In generators where the whole amount of carbide introduced is not
+gasified at one time, it must be possible to add fresh water or carbide
+in safety, without interfering with the action of the apparatus. In such
+generators the size of the gasholder space is to be calculated according
+to the quantity of carbide which can be put into the generator. For every
+1 kilogramme of carbide the available gasholder space must be: for the
+first 50 kilos., 20 litres; for the next 50 kilos., 15 litres; for
+amounts above 100 kilos., 10 litres per kilo. [One kilogramme may be
+taken as 2.2 lb., and 28 litres as 1 cubic foot.]
+
+The generator must be large enough to supply the full number of normal
+(10-litre) burners with gas for 5 hours; the yield of acetylene being
+taken at 290 litres per kilo. [4.65 cubic feet per lb.]
+
+The gasholder space of apparatus where carbide is not stored must be at
+least 30 litres for every normal (10-litre) flame.
+
+7. The gasholder must be fitted with an appliance for removing any gas
+which may be generated (especially when the apparatus is first brought
+into action) after the available space is full. This vent must have a
+diameter at least equal to the inlet pipe of the holder.
+
+8. Acetylene plant must be provided with purifying apparatus which
+contains a proper purifying material in a suitable condition.
+
+9. The dimensions of subsidiary apparatus, such as washers, purifiers,
+condensers, pipes, and cocks must correspond with the capacity of the
+plant.
+
+10. Purifiers and washers must be constructed of materials capable of
+resisting the attack of the substances in them.
+
+11. Every generator must bear a plate giving the name of the maker, or
+the seller, and the maximum number of l0-litre lights it is intended to
+supply. If all the carbide put into the generator is not gasified at one
+time, the plate must also state the maximum weight of carbide in the
+charge. The gasholder must also bear a plate recording the maker's or
+seller's name, as well as its storage capacity.
+
+12. Rules 1 to 11 do not apply to portable apparatus serving up to two
+lights, or to portable apparatus used only out of doors for the lighting
+of vehicles or open spaces.
+
+II. _Rules for Erection_
+
+1. Acetylene apparatus must not be erected in or under rooms occupied or
+frequented (passages, covered courts, &c.) by human beings. Generators
+and holders must only be erected in apartments covered with light roofs,
+and separated from occupied rooms, barns, and stables by a fire-proof
+wall, or by a distance of 15 feet. Any wall is to be considered fire-
+proof which is built of solid brick, without openings, and one side of
+which is "quite free." Apparatus may be erected in barns and stables,
+provided the space required is partitioned off from the remainder by a
+fire-proof wall.
+
+2. The doors of apparatus sheds must open outwards, and must not
+communicate directly with rooms where fires and artificial lights are
+used.
+
+3. Apparatus for the illumination of showmen's booths, "merry-go-rounds,"
+shooting galleries, and the like must be erected outside the tents, and
+be inaccessible to the public.
+
+4. Permanent apparatus erected in the open air must be at least 15 feet
+from an occupied building.
+
+5. Apparatus sheds must be fitted at their highest points with outlet
+ventilators of sufficient size; the ventilators leading straight through
+the roof into the open air. They must be so arranged that the escaping
+gases and vapours cannot enter rooms or chimneys.
+
+6. The contacts of any electrical warning devices must be outside the
+apparatus shed.
+
+7. Acetylene plants must be prevented from freezing by erection in frost-
+free rooms, or by the employment of a heating apparatus or other suitable
+appliance. The heat must only be that of warm water or steam. Furnaces
+for the heating appliance must be outside the rooms containing
+generators, their subsidiary apparatus, or holders; and must be separated
+from such rooms by fire-proof walls.
+
+8. In one of the walls of the apparatus shed--if possible not that having
+a door--a window must be fitted which cannot be opened; and outside that
+window an artificial light is to be placed. In the usual way acetylene
+lighting may be employed; but a lamp burning paraffin or oil, or a
+lantern enclosing a candle, must always be kept ready for use in
+emergencies. In all circumstances internal lighting is forbidden.
+
+9. Every acetylene installation must be provided with a main cock, placed
+in a conveniently accessible position so that the whole of the service
+may be cut off from the plant.
+
+10. The seller of an apparatus must provide his customer with a sectional
+drawing, a description of the apparatus, and a set of rules for attending
+to it. These are to be supplied in duplicate, and one set is to be kept
+hanging up in the apparatus shed.
+
+III. Rules for Working the Apparatus.
+
+1. The apparatus must only be opened by daylight for addition of water.
+If the generator is one of those in which the entire charge of carbide is
+not gasified at once, addition of fresh carbide must only be made by
+daylight.
+
+2. All work required by the plant, or by any portion of it, and all
+ordinary attendance needed must be performed by daylight.
+
+3. All water-seals must be carefully kept full.
+
+4. When any part of an acetylene apparatus or a gas-meter freezes,
+notwithstanding the precautions specified in II., 7, it must be thawed
+only by pouring hot water into or over it; flames, burning fuel, or red-
+hot iron bars must not be used.
+
+5. Alterations to any part of an apparatus which involve the operations
+of soldering or riveting, &c., _i.e._, in which a fire must be used,
+or a spark may be produced by the impact of hammer on metal, must only be
+carried out by daylight in the open air after the apparatus has been
+taken to pieces. First of all the plant must be freed from gas. This is
+to be done by filling every part with water till the liquid overflows,
+leaving the water in it for at least five minutes before emptying it
+again.
+
+6. The apparatus house must not be used for any other operation, nor
+employed for the storage of combustible articles. It must be efficiently
+ventilated, and always kept closed. A notice must be put upon the door
+that unauthorised persons are not permitted to enter.
+
+7. It in forbidden to enter the house with a burning lantern or lamp, to
+strike matches, or to smoke therein.
+
+8. A search for leaks in the pipes must not be made with the aid of a
+light.
+
+9. Alterations to the service must not be made while the pipes are under
+pressure, but only after the main cock has been shut.
+
+10. If portable apparatus, such as described in I., 12, are connected to
+the burners with rubber tube, the tube must be fortified with an internal
+or external spiral of wire. The tube must be fastened at both ends to the
+cocks with thread, copper wire, or with ring clamps.
+
+11. The preparation, storage, and use of compressed or liquefied
+acetylene is forbidden. By compressed acetylene, however, is only to be
+understood gas compressed to a pressure exceeding one effective
+atmosphere. Acetylene compressed into porous matter, with or without
+acetone, is excepted from this prohibition.
+
+12. In the case of plants serving 50 lights or less, not more than 100
+kilos. of carbide in closed vessels may be kept in the apparatus house
+besides the drum actually in use.
+
+A fresh drum is not to be opened before the previous one has been two-
+thirds emptied. Opened drums must be closed with an iron watertight lid
+covering the entire top of the vessel.
+
+In the case of apparatus supplying over 500 lights, only one day's
+consumption of carbide must be kept in the generator house. In other
+respects the store of carbide for such installations is to be treated as
+a regular carbide store.
+
+13. Carbide drums must not be opened with the aid of a flame or a red-hot
+iron instrument.
+
+14. Acetylene apparatus must only be attended to by trustworthy and
+responsible persons.
+
+The rules issued by the AUSTRIAN GOVERNMENT in 1905 for the installation
+of acetylene plant and the use of acetylene are divided into general
+enactments relating to acetylene, and into special enactments in regard
+to the apparatus and installation. The general enactments state that:
+
+1. The preparation and use of liquid acetylene is forbidden.
+
+2. Gaseous acetylene, alone, in admixture, or in solution, must not be
+compressed above 2 atmospheres absolute except under special permission.
+
+3. The storage of mixtures of acetylene with air or other gases
+containing or evolving free oxygen is forbidden.
+
+4. A description of every private plant about to be installed must be
+submitted to the local authorities, who, according to its size and
+character, may give permission for it to be installed and brought into
+use either forthwith or after special inspection. Important alterations
+to existing plant must be similarly notified.
+
+5. The firms and fitters undertaking the installation of acetylene plant
+must be licensed.
+
+The special enactments fall under four headings, viz., (_a_)
+apparatus; (_b_) plant houses; (_c_) pipes; (_d_)
+residues.
+
+In regard to apparatus it is enacted that:
+
+1. The type of apparatus to be employed must be one which has been
+approved by one of certain public authorities in the country.
+
+2. A drawing and description of the construction of the apparatus and a
+short explanation of the method of working it must be fixed in a
+conspicuous position under cover in the apparatus house. The notice must
+also contain approved general information as to the properties of calcium
+carbide and acetylene, precautions that must be observed to guard against
+possible danger, and a statement of how often the purifier will require
+to be recharged.
+
+3. The apparatus must be marked with the name of the maker, the year of
+its construction, the available capacity of the gasholder, and the
+maximum generating capacity per hour.
+
+4. Each constituent of the plant must be proportioned to the maximum
+hourly output of gas and in particular the available capacity of the
+holder must be 75 per cent. of the latter. The apparatus must not be
+driven above its nominal productive capacity.
+
+5. The productive capacity of generators in which the gasholder has to be
+opened or the bell removed before recharging, or for the removal of
+sludge, must not exceed 50 litres per hour, nor may the charge of carbide
+exceed 1 kilo.
+
+6. Generators exceeding 50 litres per hour productive capacity must be
+arranged so that they can be freed from air before use.
+
+7. Generators exceeding 1500 litres per hour capacity must be arranged so
+that the acetylene, contained in the parts of the apparatus which have to
+be opened for recharging or for the removal of sludge, can be removed
+before they are opened.
+
+8. Automatic generators of which the decomposing chambers are built
+inside the gasholder must not exceed 300 litres per hour productive
+capacity.
+
+9. Generators must be arranged so that after-generation cannot produce
+objectionable results.
+
+10. The holder of carbide-to-water generators must be large enough to
+take all the gas which may be produced by the introduction of one charge
+of carbide without undue pressure ensuing.
+
+11. The maximum pressure permissible in any part of the apparatus is 1.1
+atmosphere absolute.
+
+12. The temperature in the gas space of a generator must never exceed 80°
+C.
+
+13. Generating apparatus, &c., must be constructed in a workmanlike
+manner of metal capable of resisting rust and distortion, and, where the
+metal comes in contact with carbide or acetylene, it must not be one
+(copper in particular) which forms an explosive compound with the gas.
+Cocks and screw connexions, &c., of brass, bronze, &c., must always be
+kept clean. Joints exposed to acetylene under pressure must be made by
+riveting or welding except that in apparatus not exceeding 100 litres per
+hour productive capacity double bending may be used.
+
+14. Every apparatus must be fitted with a safety-valve or vent-pipe
+terminating in a safe place in the open, and of adequate size.
+
+15. Every apparatus must be provided with an efficient purifier so fitted
+that it may be isolated from the rest of the plant and with due
+consideration of the possible action of the purifying material upon the
+metal used.
+
+16. Mercury pressure gauges are prohibited. Liquid gauges, if used must
+be double the length normally needed, and with a cock which in automatic
+apparatus must be kept shut while it is in action.
+
+17. Proper steps must always be taken to prevent the apparatus freezing.
+In the absence of other precautions water-seals and pressure-gauges must
+be filled with liquid having a sufficiently low freezing-point and
+without action on acetylene or the containing vessel.
+
+18. Signal devices to show the position of the gasholder bell must not be
+capable of producing sparks inside the apparatus house.
+
+19. Leaks must not be sought for with an open flame and repairs requiring
+the use of a blow-pipe, &c., must only be carried out after the apparatus
+has been taken to pieces or freed from gas by flooding.
+
+20. Apparatus must only be attended to by trustworthy and responsible
+adults.
+
+21. Portable apparatus holding not more than 1 kilo. of carbide and of
+not more than 50 litres per hour productive capacity, and apparatus fixed
+and used out of doors are exempt from the foregoing regulations except
+Nos. 11 and 12, and the first part of 13.
+
+In regard to (_b_), plant houses, it is enacted that:
+
+1. Rooms containing acetylene apparatus must be of ample size, used for
+no other purpose, have water-tight floors, be warmed without fireplaces
+or chimneys, be lighted from outside through an air-tight window by an
+independent artificial light, have doors opening outwards, efficient
+ventilation and a store of sand or like material for fire extinction.
+Strangers must be warned away.
+
+2. Apparatus of not more than 300 litres per hour productive capacity may
+be erected in basements or annexes of dwelling houses, but if of over 50
+litres per hour capacity must not be placed under rooms regularly
+frequented. Rooms regularly frequented and those under the same must not
+be used.
+
+3. Apparatus of more than 300 litres per hour productive capacity must be
+erected in an independent building at least 15 feet distant from other
+property, which building, unless it is at least 30 feet distant, must be
+of fire-proof material externally.
+
+4. Gasholders exceeding 280 cubic foot in capacity must be in a detached
+room or in the open and inaccessible to strangers, and at least 30 feet
+from other property and with lightning conductors.
+
+5. In case of fire the main cock must not be shut until it is ascertained
+that no one remains in the room served with the gas.
+
+6. All acetylene installations must be known to the local fire brigade.
+
+In regard to (_c_), pipes, it is enacted that:
+
+1. Mains for acetylene must be separated from the generating apparatus by
+a cock, and under a five-minute test for pressure must not show a fall of
+over eight-tenths inch when the pressure is 13.8 inches, or three times
+the working pressure, whichever is greater.
+
+2. The pipes must as a rule be of iron, though lead may be used where
+they are uncovered and not exposed to risk of injury. Rubber connexions
+may only be used for portable apparatus, and attached to a terminal on
+the metal pipes provided with a cock, and be fastened at both ends so
+that they will not slip off the nozzles.
+
+In regard to (_d_), residues, it is enacted that special open or
+well-ventilated pits must be provided for their reception when the
+apparatus exceeds 300 litres per hour productive capacity. With smaller
+apparatus they may be discharged into cesspools if sufficiently diluted.
+The ITALIAN GOVERNMENT regulations in regard to acetylene plant are
+divided into eight sections. The first of these relates to the production
+and use of liquid and compressed acetylene. The production and use of
+liquid acetylene is prohibited except under the provisions of the laws
+relating to explosives. Neat acetylene must not be compressed to more
+than l-1/2 atmospheres except that an absolute pressure of 10 atmospheres
+is allowed when the gas is dissolved in acetone or otherwise rendered
+free from risk. Mixtures of acetylene with air or oxygen are forbidden,
+irrespective of the pressure or proportions. Mixtures of acetylene with
+hydrocarbons, carbonic oxide, hydrogen and inert gases are permitted
+provided the proportion of acetylene does not exceed 50 per cent. nor the
+absolute pressure 10 atmospheres.
+
+The second section relates to acetylene installations, which are
+classified in four groups, viz., (_a_) fixed or portable apparatus
+supplying not more than thirty burners consuming 20 litres per hour;
+(_b_) private installations supplying between 30 and 200 such
+burners; (_c_) public or works installations supplying between 30
+and 200 such burners; (_d_) installations supplying more than 200
+such burners.
+
+The installations must comply with the following general conditions:
+
+1. No part of the generator when working at its utmost capacity should
+attain a temperature of more than 100° C.
+
+2. The carbide must be completely decomposed in the apparatus so that no
+acetylene can be evolved from the residue. The residues must be diluted
+with water before being discharged into drains or cesspools, and sludge
+storage-pits must be in the open.
+
+3. The apparatus must preclude the escape of lime into the gas and water
+connexions.
+
+4. Glass parts must be adequately protected.
+
+5. Rubber connexions between the generator, gasholder, and main are
+absolutely prohibited with installations supplying more than 30 burners.
+
+6. Cocks must be provided for cutting off the main and connexions from
+the generator and gasholder.
+
+7. Each burner must have an independent tap.
+
+8. Generators of groups (_b_), (_c_), and (_d_) must be
+constructed so that no after-generation of acetylene can take place
+automatically and that any surplus gas would in any case be carried out
+of the generator house by a vent-pipe.
+
+The third section deals with generator houses, which must be well
+ventilated and light; must not be used for any other purpose except to
+store one day's consumption of carbide, not exceeding 300 kilos.; must be
+fire-proof; must have doors opening outwards; and the vent-pipes must
+terminate at a safe place in the open. Apparatus of group (_b_) must
+not be placed in a dwelling-room and only in an adjoining room if the
+gasholder is of less than 600 litres capacity. Apparatus of group
+(_c_) must be in an independent building which must be at least 33
+feet from occupied premises if the capacity of the gasholder is 6000
+litres and upwards. Half this distance suffices for gasholders containing
+600 to 6000 litres. These distances may be reduced at the discretion of
+the local authorities provided a substantial partition wall at least 1
+foot thick is erected. Apparatus of group (_d_) must be at least 50
+feet from occupied premises and the gasholder and generator must not be
+in the same building.
+
+The fourth section deals with the question of authorisation for the
+installation of acetylene plant. Apparatus of group (_a_) may be
+installed without obtaining permission from any authorities. In regard to
+apparatus of the other groups, permission for installation must be
+obtained from local or other authorities.
+
+The fifth section relates to the working of acetylene plant. It makes the
+concessionaires and owners of the plant responsible for the manipulation
+and supervision of the apparatus, and for the employment of suitable
+operators, who must not be less than 18 years of age.
+
+The sixth section relates to the inspection of acetylene plant from time
+to time by inspectors appointed by the local or other authorities.
+Apparatus of group (_a_) is not subject to these periodical
+inspections.
+
+The seventh section details the fees payable for the inspection of
+installations and carbide stores, and fixes the penalties for non-
+compliance with the regulations.
+
+The eighth section refers to the notification of the position and
+description of all carbide works, stores, and acetylene installations to
+the local authorities.
+
+The HUNGARIAN GOVERNMENT rules for the construction and examination of
+acetylene plant forbid the use of copper and of its alloys; cocks,
+however, may be made of a copper alloy. The temperature in the gas space
+of a fixed generator must not exceed 50° C., in that of a portable
+apparatus 80° C. The maximum effective pressure permissible is 0.15
+atmosphere.
+
+The CONSEIL D'HYGIČNE DE LA SEINE IN FRANCE allows a maximum pressure of
+1.5 metres, i.e., 59 inches, of water column in generators used for the
+ordinary purposes of illumination; but apparatus intended to supply gas
+to the low-pressure oxy-acetylene blowpipe (see Chapter IX.) may develop
+up to 2.5 metres, or 98.5 inches of water pressure, provided copper and
+its alloys are entirely excluded from the plant and from the delivery-
+pipes.
+
+The NATIONAL BOARD OF FIRE UNDERWRITERS OF THE UNITED STATES OF AMERICA
+has issued a set of rules and requirements, of which those relating to
+acetylene generators and plant are reproduced below. The underwriters
+state that, "To secure the largest measure of safety to life and
+property, these rules for the installation of acetylene gas machines must
+be observed."
+
+RULES FOR THE INSTALLATION AND USE OF ACETYLENE GAS GENERATORS.
+[Footnote: The "gallon" of these rules is, of course, the American
+gallon, which is equal to 0.83 English standard gallon.]
+
+The use of liquid acetylene or gas generated therefrom is absolutely
+prohibited.
+
+Failure to observe these rules is as liable to endanger life as property.
+
+To secure the largest measure of safety to life and property, the
+following rules for the installation of acetylene gas machines must be
+observed.
+
+_Class A.--Stationary Automatic Apparatus._
+
+1. FOUNDATIONS.--(_a_) Must, where practicable, be of brick, stone,
+concrete or iron. If necessarily of wood they shall be extra heavy,
+located in a dry place and open to the circulation of air.
+
+The ordinary board platform is not satisfactory. Wooden foundations shall
+be of heavy planking, joists or timbers, arranged so that the air will
+circulate around them so as to form a firm base.
+
+(_b_) Must be so arranged that the machine will be level and unequal
+strain will not be placed on the generator or connexions.
+
+2. LOCATION.--(_a_) Generators, especially in closely built up
+districts should preferably be placed outside of insured buildings in
+generator houses constructed and located in compliance with Rule 9.
+
+(_b_) Generators must be so placed that the operating mechanism will
+have room for free and full play and can be adjusted without artificial
+light. They must not be subject to interference by children or careless
+persons, and if for this purpose further enclosure is necessary, it must
+be furnished by means of slatted partitions permitting the free
+circulation of air.
+
+(_c_) Generators which from their construction are rendered
+inoperative during the process of recharging must be so located that they
+can be recharged without the aid of artificial light.
+
+(_d_) Generators must be placed where water will not freeze.
+
+3. ESCAPES OR RELIEF-PIPES.--Each generator must be provided with an
+escape or relief-pipe of ample size; no such pipe to be less than 3/4-
+inch internal diameter. This pipe shall be substantially installed,
+without traps, and so that any condensation will drain back to the
+generator. It must be carried to a suitable point outside the building,
+and terminate in an approved hood located at least 12 feet above ground
+and remote from windows.
+
+The hood must be constructed in such a manner that it cannot be
+obstructed by rain, snow, ice, insects or birds.
+
+4. CAPACITY.--(_a_) Must be sufficient to furnish gas continuously
+for the maximum lighting period to all lights installed. A lighting
+period of at least 5 hours shall be provided for in every case.
+
+(_b_) Generators for conditions of service requiring lighting period
+of more than 5 hours must be of sufficient capacity to avoid recharging
+at night. The following ratings will usually be found advisable.
+
+(i) For dwellings, and where machines are always used intermittently, the
+generator must have a rated capacity equal to the total number of burners
+installed.
+
+(ii) For stores, opera houses, theatres, day-run factories, and similar
+service, the generator must have a rated capacity of from 30 to 50 per
+cent, in excess of the total number of burners installed.
+
+(iii) For saloons and all night or continued service, the generator must
+have a rated capacity of from 100 to 200 per cent. in excess of the total
+number of burners installed.
+
+(_c_) A small generator must never be installed to supply a large
+number of lights, even though it seems probable that only a few lights
+will be used at a time. _An overworked generator adds to the cost of
+producing acetylene gas_.
+
+5. CARBIDE CHARGES.--Must be sufficient to furnish gas continuously for
+the maximum lighting period to all burners installed. In determining
+charges lump carbide must be estimated as capable of producing 4-1/2
+cubic foot of gas to the pound, commercial 1/4-inch carbide 4 cubic feet
+of gas to the pound, and burners must be considered as requiring at least
+25 per cent. more than their rated consumption of gas.
+
+6. BURNERS.--Burners consuming one-half of a cubic foot of gas per hour
+are considered standard in rating generators. Those having a greater or
+less capacity will decrease or increase the number of burners allowable
+in proportion.
+
+Burners usually consume from 25 to 100 per cent. more than their rated
+consumption of gas, depending largely on the working pressure. The so-
+called 1/2-foot burner when operated at pressures of from 20- to 25-
+tenths inches water column (2 to 2-1/2 inches) is usually used with best
+economy.
+
+7. PIPING.--(_a_) Connexions from generators to service-pipes must
+be made with right and left thread nipples or long thread nipples with
+lock nuts. All forms of unions are prohibited.
+
+(_b_) Piping must, as far as possible, be arranged so that any
+moisture will drain back to the generator. If low points occur of
+necessity in any piping, they must be drained through tees into drip cups
+permanently closed with screw caps or plugs. No pet-cocks shall be used.
+
+(_c_) A valve and by-pass connexion must be provided from the
+service-pipe to the blow-off for removing the gas from the holder in case
+it should be necessary to do so.
+
+(_d_) The schedule of pipe sizes for piping from generators to
+burners should conform to that commonly used for ordinary gas, but in no
+case must the feeders be smaller than three-eighths inch.
+
+The following schedule is advocated:
+
+ 3/8 inch pipe, 26 feet, three burners.
+ 1/2 inch pipe, 30 feet, six burners.
+ 3/4 inch pipe, 50 feet, twenty burners.
+ 1 inch pipe, 70 feet, thirty-five burners.
+ 1-1/4 inch pipe, 100 feet, sixty burners.
+ 1-1/2 inch pipe, 150 feet, one hundred burners.
+ 2 inch pipe, 200 feet, two hundred burners.
+ 2-1/2 inch pipe, 300 feet, three hundred burners.
+ 3 inch pipe, 450 feet, four hundred and fifty burners,
+ 3-1/2 inch pipe, 500 feet, six hundred burners.
+ 4 inch pipe, 600 feet, seven hundred and fifty burners.
+
+(_e_) Machines of the carbide-feed type must not be fitted with
+continuous drain connexions leading to sewers, but must discharge into
+suitable open receptacles which may have such connections.
+
+(_f_) Piping must be thoroughly tested both before and after the
+burners have been installed. It must not show loss in excess of 2 inches
+within twelve hours when subjected to a pressure equal to that of 15
+inches of mercury.
+
+(_g_) Piping and connexions must be installed by persons experienced
+in the installation of acetylene apparatus.
+
+8. CARE AND ATTENDANCE.--In the care of generators designed for a
+lighting period of more than five hours always clean and recharge the
+generating chambers at regular stated intervals, regardless of the number
+of burners actually used.
+
+Where generators are not used throughout the entire year always remove
+all water and gas and clean thoroughly at the end of the season during
+which they are in service.
+
+It is usually necessary to take the bell portion out and invert it so as
+to allow all gas to escape. This should never be done in the presence of
+artificial light or fire of any kind.
+
+Always observe a regular time, during daylight hours only, for attending
+to and charging the apparatus.
+
+In charging the generating chambers of water-feed machines clean all
+residuum carefully from the containers and remove it at once from the
+building. Separate from the mass any unslacked carbide remaining and
+return it to the containers, adding now carbide as required. Be careful
+never to fill the containers over the specified mark, as it is important
+to allow for the swelling of the carbide when it comes in contact with
+water. The proper action and economy of the machine are dependent on the
+arrangement and amount of carbide placed in the generator. Carefully
+guard against the escape of gas.
+
+Whenever recharging with carbide always replenish the water-supply.
+
+Never deposit residuum or exhausted material from water-feed machines in
+sewer-pipes or near inflammable material.
+
+Always keep water-tanks and water-seals filled with clean water.
+
+Never test the generator or piping for leaks with a flame, and never
+apply flame to an outlet from which the burner has been removed.
+
+Never use a lighted match, lamp, candle, lantern or any open light near
+the machine.
+
+Failure to observe the above cautions is as liable to endanger life as
+property.
+
+9. OUTSIDE GENERATOR HOUSES.--(_a_) Outside generator houses should
+not be located within 5 feet of any opening into, nor shall they open
+toward any adjacent building, and must be kept under lock and key.
+
+(_b_) The dimensions must be no greater than the apparatus requires
+to allow convenient room for recharging and inspection of parts. The
+floor must be at least 12 inches above grade and the entire structure
+thoroughly weather-proof.
+
+(_c_) Generator houses must be thoroughly ventilated, and any
+artificial heating necessary to prevent freezing shall be done by steam
+or hot-water systems.
+
+(_d_) Generator houses must not be used for the storage of calcium
+carbide except in accordance with the rules relating to that subject
+(_vide_ Chapter II.).
+
+_Class B.--Stationary Non-Automatic Apparatus_.
+
+10. FOUNDATIONS.--(_a_) Must be of brick, stone or concrete.
+
+(_b_) Must be so arranged that the machine will be level and so that
+strain will not be brought upon the connexions.
+
+11. GAS-HOUSES.--(_a_) Must be constructed entirely of non-
+combustible material and must not be lighted by any system of
+illumination involving open flames.
+
+(_b_) Must be heated, where artificial heating is necessary to
+prevent freezing, by steam or hot-water systems, the heater to be located
+in a separate building, and no open flames to be permitted within
+generator enclosures.
+
+(_c_) Must be kept closed and locked excepting during daylight
+hours.
+
+(_d_) Must be provided with a permanent and effective system of
+ventilation which will be operative at all times, regardless of the
+periods of operation of the plant.
+
+12. ESCAPE-PIPES.--Each generator must be provided with a vent-pipe of
+ample size, substantially installed, without traps. It must be carried to
+a suitable point outside the building and terminate in an approved hood
+located at least 12 feet above ground and remote from windows.
+
+The hood must be constructed in such a manner that it cannot be
+obstructed by rain, snow, ice, insects or birds.
+
+13. CARE AND MAINTENANCE.--All charging and cleaning of apparatus,
+generation of gas and execution of repairs must be done during daylight
+hours only, and generators must not be manipulated or in any way tampered
+with in the presence of artificial light.
+
+This will require gasholders of a capacity sufficient to supply all
+lights installed for the maximum lighting period, without the necessity
+of generation of gas at night or by artificial light.
+
+In the operation of generators of the carbide-feed type it is important
+that only a limited amount of carbide be fed into a given body of water.
+An allowance of at least one gallon of generating water per pound of
+carbide must be made in every case, and when this limit has been reached
+the generator should be drained and flushed, and clean water introduced.
+These precautions are necessary to avoid over-heating during generation
+and accumulation of hard deposits of residuum in the generating chamber.
+
+(Rule 14, referring to the storage of carbide, has been quoted in Chapter
+II. (page 19)).
+
+RULES FOR THE CONSTRUCTION OF GENERATORS.
+
+The following Rules are intended to provide only against the more
+hazardous defects usually noted in apparatus of this kind. The Rules do
+not cover all details of construction nor the proper proportioning of
+parts, and devices which comply with these requirements alone are not
+necessarily suitable for listing as permissible for use. These points are
+often only developed in the examination required before permission is
+given for installation.
+
+_Class A.--Stationary Apparatus for Isolated Installations._
+
+15. GENERAL RULES. GENERATORS.--(_a_) Must be made of iron or steel,
+and in a manner and of material to insure stability and durability.
+
+(_b_) Must be automatically regulated and uniform in their action,
+producing gas only as immediate consumption demands, and so designed that
+gas is generated without producing sufficient heat to cause yellow
+discoloration of residuum (which will occur at about 500° F.) or abnormal
+pressure at any stage of the process when using carbide of any degree of
+fineness.
+
+The presence of excessive heat tends to change the chemical character of
+the gas and may even cause its ignition, while in machines of the
+carbide-feed type, finely divided carbide will produce excessive pressure
+unless provision is made to guard against it.
+
+(_c_) Must be so arranged that during recharging, back flow of gas
+from the gasholder will be automatically prevented, or so arranged that
+it will be impossible to charge the apparatus without first closing the
+supply-pipe to the gasholder, and to the other generating chambers if
+several are used.
+
+This is intended to prevent the dangerous escape of gas.
+
+(_d_) The water or carbide supply to the generating chamber must be
+so arranged that gas will be generated long enough in advance of the
+exhaustion of the supply already in the gasholder to allow the using of
+all lights without exhausting such supply.
+
+This provides for the continuous working of the apparatus under all
+conditions of water-feed and carbide charge, and it obviates the
+extinction of lights through intermittent action of the machine.
+
+(_e_) No valves or pet-cocks opening into the room from the gas-
+holding part or parts, the draining of which will allow an escape of gas,
+are permitted, and condensation from all parts of the apparatus must be
+automatically removed without the use of valves or mechanical working
+parts.
+
+Such valves and pet-cocks are not essential; their presence increases the
+possibility of leakage. The automatic removal of condensation from the
+apparatus is essential to the safe working of the machine.
+
+U-traps opening into the room from the gas-holding parts must not be used
+for removal of condensation. All sealed drip connexions must be so
+arranged as to discharge gas to the blow-off when blown out, and the
+seals must be self-restoring upon relief of abnormal pressure.
+
+(_f_) The apparatus must be capable of withstanding fire from
+outside causes.
+
+Sheet-metal joints must be double-seamed or riveted and thoroughly
+sweated with solder. Pipes must be attached to sheet-metal with lock-nuts
+or riveted flanges.
+
+This prohibits the use of wood or of joints relying entirely upon solder.
+
+(_g_) Gauge glasses, the breakage of which would allow the escape of
+gas, must not be used.
+
+(_h_) The use of mercury seals is prohibited.
+
+Mercury has been found unreliable as a seal in acetylene apparatus.(_i_)
+Combustible oils must not be used in connexion with the
+apparatus.
+
+(_j_) The construction must be such that liquid seals shall not
+become thickened by the deposit of lime or other foreign matter.
+
+(_k_) The apparatus must be constructed so that accidental siphoning
+of water will be impossible.
+
+(_l_) Flexible tubing, swing joints, unions, springs, mechanical
+check-valves, chains, pulleys, stuffing-boxes and lead or fusible piping
+must not be used on acetylene apparatus except where failure of such
+parts will not vitally affect the working or safety of the machine.
+
+Floats must not be used excepting in cases where failure will result only
+in rendering the machine inoperative.
+
+(_m_) Every machine must be plainly marked with the maximum number
+of lights it is designed to supply, the amount of carbide necessary for a
+single charge, the manufacturer's name and the name of the machine.
+
+16. GENERATING CHAMBERS.--(_a_) Must be constructed of galvanised
+iron or steel not less than No. 24 U.S. Standard gauge in thickness for
+capacities up to and including 20 gallons, not less than No. 22 U.S.
+Standard gauge for capacities between 20 and 75 gallons, and not less
+than No. 20 U.S. Standard gauge for capacities in excess of 75 gallons.
+
+(_b_) Must each be connected with the gasholder in such a manner
+that they will, at all times, give open connexion either to the gasholder
+or to the blow-off pipe to the outer air.
+
+This prevents dangerous pressure within or the escape of gas from the
+generating chamber.
+
+(_c_) Must be so constructed that not more than 5 pounds of carbide
+can be acted upon at once, in machines which apply water in small
+quantities to the carbide.
+
+This tends to reduce the danger of overheating and excessive after-
+generation by providing for division of the carbide charges in machines
+of this type.
+
+(_d_) Must be provided with covers having secure fastenings to hold
+them properly in place and those relying on a water-seal must be
+submerged in at least 12 inches of water. Water-seal chambers for covers
+depending on a water-seal must be 1-1/2 inches wide and 15 inches deep,
+excepting those depending upon the filling of the seal chambers for the
+generation of gas, where 9 inches will be sufficient.
+
+(_e_) Must be so designed that the residuum will not clog or affect
+the working of the machine and can conveniently be handled and removed.
+
+(_f_) Must be provided with suitable vent connexions to the blow-off
+pipe so that residuum may be removed and the generating water replaced
+without causing siphoning or introducing air to the gasholder upon
+recharging.
+
+This applies to machines of the carbide-feed type.
+
+(_g_) Feed mechanism for machines of the carbide-feed type must be
+so designed that the direct fall of carbide from the carbide holder into
+the water of the generator is prevented at all positions of the feed
+mechanisms; or, when actuated by the rise and fall of a gas-bell, must be
+so arranged that the feed-valve will not remain open after the landing of
+the bell, and so that the feed valve remains inoperative as long as the
+filling opening on the carbide hopper remains open. Feed mechanisms must
+always be far enough above the water-level to prevent clogging from the
+accumulation of damp lime. For this purpose the distance should be not
+less than 10 inches.
+
+17. CARBIDE CHAMBERS.--(_a_) Must be constructed of galvanised iron
+or steel not less than No. 24 U.S. Standard gauge in thickness for
+capacities up to and including 50 pounds and not less than No. 22 U.S.
+Standard gauge for capacities in excess of 50 pounds.
+
+(_b_) Must have sufficient carbide capacity to supply the full
+number of burners continuously and automatically during the maximum
+lighting period.
+
+This rule removes the necessity of recharging or attending to the machine
+at improper hours. Burners almost invariably require more than their
+rated consumption of gas, and carbide is not of staple purity, and there
+should therefore be an assurance of sufficient quantity to last as long
+as light is needed. Another important consideration is that in some
+establishments burners are called upon for a much longer period of
+lighting than in others, requiring a generator of greater gas-producing
+capacity. Machines having several generating chambers must automatically
+begin generation in each upon exhaustion of the preceding chamber.
+
+(_c_) Must be arranged so that the carbide holders or charges may be
+easily and entirely removed in case of necessity.
+
+18. GASHOLDERS.--(_a_) Must be constructed of galvanised iron or
+steel not less than No. 24 U.S. Standard gauge in thickness for
+capacities up to and including 20 gallons, not less than No. 22 U.S.
+Standard gauge for capacities between 20 and 75 gallons, and not less
+than No. 20 U.S. Standard gauge for capacities in excess of 75 gallons.
+
+Gas-bells, if used, may be two gauges lighter than holders.
+
+Condensation chambers, if placed under holders, to be of same gauge as
+holders.
+
+(_b_) Must be of sufficient capacity to contain all gas generated
+after all lights have been extinguished.
+
+If the holder is too small and blows off frequently after the lights are
+extinguished there is a waste of gas. This may suggest improper working
+of the apparatus and encourage tampering.
+
+(_c_) Must, when constructed on the gasometer principle, be so
+arranged that when the gas-bell is filled to its maximum with gas at
+normal pressure its lip or lower edge will extend at least 9 inches below
+the inner water-level.
+
+(_d_) Must, when constructed on the gasometer principle, have the
+dimensions of the tank portion so related to those of the bell that a
+pressure of at least 11 inches will be necessary before gas can be forced
+from the holder.
+
+(_e_) The bell portion of a gasholder constructed on the gasometer
+principle must be provided with a substantial guide to its upward
+movement, preferably in the centre of the holder, carrying a stop acting
+to chock the bell 1 inch above the normal blow-off point.
+
+This tends to insure the proper action of the bell and decreases the
+liability of escaping gas.
+
+(_f_) A space of at least three-quarters of an inch must be allowed
+between the sides of the tank and the bell.
+
+(_g_) All water-seals must be so arranged that the water-level may
+be readily seen and maintained.
+
+19. WATER-SUPPLY.--(_a_) The supply of water to the generator for
+generating purposes must not be taken from the water-seal of any
+gasholder constructed on the gasometer principle, unless the feed
+mechanism is so arranged that the water-seals provided for in Rules 18,
+(_c_), (_d_), and (_e_) may be retained under all
+conditions. This provides for the proper level of water in the gasholder.
+
+(_b_) In cases where machines of the carbide-feed type are supplied
+with water from city water-mains or house-pipes, the pipe connexion must
+discharge into the regularly provided filling trap on the generator and
+not through a separate continuous connexion leading into the generating
+chamber.
+
+This is to prevent the expulsion of explosive mixtures through the
+filling trap in refilling.
+
+20. RELIEFS OR SAFETY BLOW-OFFS.--(_a_) Must in all cases be
+provided, and must afford free vent to the outer air for any over-
+production of gas, and also afford relief in case of abnormal pressure in
+the machine.
+
+Both the above-mentioned vents may be connected, with the same escape-
+pipe.
+
+(_b_) Must be of at least 3/4-inch internal diameter and be provided
+with suitable means for connecting to the pipe loading outside of the
+building.
+
+(_c_) Must be constructed without valves or other mechanical working
+parts.
+
+(_d_) Apparatus requiring pressure regulators must be provided with
+an additional approved safety blow-off attachment located between the
+pressure regulator and the service-pipes and discharging to the outer
+air.
+
+This is intended to prevent the possibility of undue pressure in the
+service-pipes due to failure of the pressure regulator.
+
+21. PRESSURES.--(_a_) The working pressure at the generator must not
+vary more than ten-tenths (1) inch water column under all conditions of
+carbide charge and feed, and between the limits of no load and 50 per
+cent. overload.
+
+(_b_) Apparatus not requiring pressure regulators must be so
+arranged that the gas pressure cannot exceed sixty-tenths (6) inches
+water column.
+
+This requires the use of the pressure relief provided for in Rule No. 20
+(_a_).
+
+(_c_) Apparatus requiring pressure regulators must be so arranged
+that the gas pressure cannot exceed three pounds to the square inch.
+
+The pressure limit of 3 pounds is taken since that is the pressure
+corresponding to a water column about 6 feet high, which is about, the
+limit in point of convenience for water-sealed reliefs.
+
+22. AIR MIXTURES.--Generators must be so arranged as to contain the
+minimum amount of air when first started or recharged, and no device or
+attachment facilitating or permitting mixture of air with the gas prior
+to consumption, except at the burners, shall be allowed.
+
+Owing to the explosive properties of acetylene mixed with air, machines
+must be so designed that such mixtures are impossible.
+
+23. PURIFIERS.--(_a_) Must be constructed of galvanised iron or
+steel not less than No. 24 U.S. Standard gauge in thickness.
+
+(_b_) Where installed, purifiers must conform to the general rules
+for the construction of other acetylene apparatus and allow the free
+passage of gas.
+
+(_c_) Purifiers must contain no carbide for drying purposes.
+
+(_d_) Purifiers must be located inside of gasholders, or, where
+necessarily outside, must have no hand-holes which can be opened without
+first shutting off the gas-supply.
+
+24. PRESSURE REGULATORS.--(_a_) Must conform to the rules for the
+construction of other acetylene apparatus so far as they apply and must
+not be subject to sticking or clogging.
+
+(_b_) Must be capable of maintaining a uniform pressure, not varying
+more than four-tenths inch water column, at any load within their rating.
+
+(_c_) Must be installed between valves in such a manner as to
+facilitate inspection and repairs.
+
+_Class B.--Stationary Apparatus for Central Station Service._
+
+Generators of over 300 lights capacity for central station service are
+not required to be automatic in operation. Generators of less than 300
+lights capacity must be automatic in operation and must comply in every
+respect with the requirements of Class A.
+
+25. GENERAL RULES. GENERATORS.--(_a_) Must be substantially
+constructed of iron or steel and be protected against depreciation by an
+effective and durable preventive of corrosion.
+
+Galvanising is strongly recommended as a protection against oxidation,
+and it may to advantage be reinforced by a thorough coating of asphaltum
+or similar material.
+
+(_b_) Must contain no copper or alloy of copper in contact with
+acetylene, excepting in valves.
+
+(_c_) Must be so arranged that generation will take place without
+overheating; temperatures in excess of 500° F. to be considered
+excessive.
+
+(_d_) Must be provided with means for automatic removal of
+condensation from gas passages.
+
+(_e_) Must be provided with suitable protection against freezing of
+any water contained in the apparatus.
+
+No salt or other corrosive chemical is permissible as a protection
+against freezing.
+
+(_f_) Must in general comply with the requirements governing the
+construction of apparatus for isolated installations so far as they are
+applicable.
+
+(_g_) Must be so arranged as to insure correct procedure in
+recharging and cleaning.
+
+(_h_) Generators of the carbide-feed type must be provided with some
+form of approved measuring device to enable the attendant to determine
+when the maximum allowable quantity of carbide has been fed into the
+generating chamber.
+
+In the operation of generators of this type an allowance of at least 1
+gallon of clean generating water per pound of carbide should be made, and
+the generator should be cleaned after slaking of every full charge. Where
+lump carbide is used the lumps may become embedded in the residuum, if
+the latter is allowed to accumulate at the bottom of the generating
+chamber, causing overheating from slow and restricted generation, and
+rendering the mass more liable to form a hard deposit and bring severe
+stresses upon the walls of the generator by slow expansion.
+
+26. GENERATING CHAMBERS.--(_a_) Must each be connected with the
+gasholder in such a manner that they will, at all times, give open
+connexion either to the gasholder or to the blow-off pipe into the outer
+air.
+
+(_b_) Must be so arranged as to guard against appreciable escape of
+gas to the room at any time during the introduction of the charges.
+
+(_c_) Must be so designed that the residuum will not clog or affect
+the operation of the machine and can conveniently be handled and removed.
+
+(_d_) Must be so arranged that during the process of cleaning and
+recharging the back-flow of gas from the gasholder or other generating
+chambers will be automatically prevented.
+
+27. GASHOLDERS.--(_a_) Must be of sufficient capacity to contain at
+least 4 cubic feet of gas per 1/2-foot burner of the rating.
+This is to provide for the requisite lighting period without the
+necessity of making gas at night, allowance being made for the
+enlargement of burners caused by the use of cleaners.
+
+(_b_) Must be provided with suitable guides to direct the movement
+of the bell throughout its entire travel.
+
+28. PRESSURE RELIEFS.--Must in all cases be provided, and must be so
+arranged as to prevent pressure in excess of 100-tenths (10) inches water
+column in the mains.
+
+29. PRESSURES.--Gasholders must be adjusted to maintain a pressure of
+approximately 25-tenths (2.5) inches water column in the mains.
+
+
+
+CHAPTER V
+
+THE TREATMENT OF ACETYLENE AFTER GENERATION
+
+IMPURITIES IN CALCIUM CARBIDE.--The calcium carbide manufactured at the
+present time, even when of the best quality commercially obtainable, is
+by no means a chemically pure substance; it contains a large number of
+foreign bodies, some of which evolve gas on treatment with water. To a
+considerable extent this statement will probably always remain true in
+the future; for in order to make absolutely pure carbide it would be
+necessary for the manufacturer to obtain and employ perfectly pure lime,
+carbon, and electrodes in an electric furnace which did not suffer attack
+during the passage of a powerful current, or he would have to devise some
+process for simultaneously or subsequently removing from his carbide
+those impurities which were derived from his impure raw materials or from
+the walls of his furnace--and either of these processes would increase
+the cost of the finished article to a degree that could hardly be borne.
+Beside the impurities thus inevitably arising from the calcium carbide
+decomposed, however, other impurities may be added to acetylene by the
+action of a badly designed generator or one working on a wrong system of
+construction; and therefore it may be said at once that the crude gas
+coming from the generating plant is seldom fit for immediate consumption,
+while if it be required for the illumination of occupied rooms, it must
+invariably be submitted to a rigorous method of chemical purification.
+
+IMPURITIES OF ACETYLENE.--Combining together what may be termed the
+carbide impurities and the generator impurities in crude acetylene, the
+foreign bodies are partly gaseous, partly liquid, and partly solid. They
+may render the gas dangerous from the point of view of possible
+explosions; they, or the products derived from them on combustion, may be
+harmful to health if inspired, injurious to the fittings and decorations
+of rooms, objectionable at the burner orifices by determining, or
+assisting in, the formation of solid growths which distort the flame and
+so reduce its illuminating power; they may give trouble in the pipes by
+condensing from the state of vapour in bends and dips, or by depositing,
+if they are already solid, in angles, &c., and so causing stoppages; or
+they may be merely harmful economically by acting as diluents to the
+acetylene and, by having little or no illuminating value of themselves,
+causing the gas to emit less light than it should per unit of volume
+consumed, more particularly, of course, when the acetylene is not burnt
+under the mantle. Also, not being acetylene, or isomeric therewith, they
+require, even if they are combustible, a different proportion of oxygen
+for their perfect combustion; and a good acetylene jet is only calculated
+to attract precisely that quantity of air to the flame which a gas having
+the constitution C_2H_2 demands. It will be apparent without argument
+that a proper system of purification is one that is competent to remove
+the carbide impurities from acetylene, so far as that removal is
+desirable or necessary; it should not be called upon to extract the
+generator impurities, because the proper way of dealing with them is, to
+the utmost possible extent, to prevent their formation. The sole
+exception to this rule is that of water-vapour, which invariably
+accompanies the best acetylene, and must be partially removed as soon as
+convenient. Vapour of water almost always accompanies acetylene from the
+generator, even when the apparatus does not belong to those systems of
+working where liquid water is in excess, this being due to the fact that
+in a generator where the carbide is in excess the temperature tends to
+rise until part of the water is vapourised and carried out of the
+decomposing chamber before it has an opportunity of reacting with the
+excess of carbide. The issuing gas is therefore more or less hot, and it
+usually comes from the generating chamber saturated with vapour, the
+quantity needed so to saturate it rising as the temperature of the gas
+increases. Practically speaking, there is little objection to the
+presence of water-vapour in acetylene beyond the fear of deposition of
+liquid in the pipes, which may accumulate till they are partially or
+completely choked, and may even freeze and burst them in very severe
+weather. Where the chemical purifiers, too, contain a solid material
+which accidentally or intentionally acts as a drier by removing moisture
+from the acetylene, it is a waste of such comparatively expensive
+material to allow gas to enter the purifier wetter than need be.
+
+EXTRACTION OF MOISTURE.--In all large plants the extraction of the
+moisture may take place in two stages. Immediately after the generator,
+and before the washer if the generator requires such an apparatus to
+follow it, a condenser is placed. Here the gas is made to travel somewhat
+slowly through one or more pipes surrounded with cold air or water, or is
+made to travel through a space containing pipes in which cold water is
+circulating, the precise method of constructing the condenser being
+perfectly immaterial so long as the escaping gas has a temperature not
+appreciably exceeding that of the atmosphere. So cooled, however, the gas
+still contains much water-vapour, for it remains saturated therewith at
+the temperature to which it is reduced, and by the inevitable law of
+physics a further fall in temperature will be followed by a further
+deposition of liquid water from the acetylene. Manifestly, if the
+installation is so arranged that the gas can at no part of the service
+and on no occasion fall to a lower temperature than that at which it
+issues from the condenser, the removal of moisture as effected by such a
+condenser will be sufficient for all practical purposes; but at least in
+all large plants where a considerable length of main is exposed to the
+air, a more complete moisture extractor must be added to the plant, or
+water will be deposited in the pipes every cold night in the winter. It
+is, however, useless to put a chemical drier, or one more searching in
+its action than a water-cooled condenser, at so early a position in the
+acetylene plant, because the gas will be subsequently stored in a water-
+sealed holder, where it will most probably once again be saturated with
+moisture from the seal. When such generators are adopted as require to
+have a specific washer placed after them in order to remove the water-
+soluble impurities, _e.g._, those in which the gas does not actually
+bubble through a considerable quantity of liquid in the generating
+chamber itself, it is doubtful whether a separate condenser is altogether
+necessary, because, as the water in the washer can easily be kept at the
+atmospheric temperature (by means of water circulating in pipes or
+otherwise), the gas will be brought to the atmospheric temperature in the
+washer, and at that temperature it cannot carry with it more than a
+certain fixed proportion of moisture. The notion of partially drying a
+gas by causing it to pass through water may appear paradoxical, but a
+comprehension of physical laws will show that it is possible, and will
+prove efficient in practice, when due attention is given to the facts
+that the gas entering the washer is hot, and that it is subsequently to
+be stored over water in a holder.
+
+GENERATOR IMPURITIES.--The generator impurities present in the crudest
+acetylene consist of oxygen and nitrogen, _i.e._, the main
+constituents of air, the various gaseous, liquid, and semi-solid bodies
+described in Chapter II., which are produced by the polymerising and
+decomposing action of heat upon the carbide, water, and acetylene in the
+apparatus, and, whenever the carbide is in excess in the generator, some
+lime in the form of a very fine dust. In all types of water-to-carbide
+plant, and in some automatic carbide-feed apparatus, the carbide chamber
+must be disconnected and opened each time a fresh charge has to be
+inserted; and since only about one-third of the space in the container
+can be filled with carbide, the remaining two-thirds are left full of
+air. It is easy to imagine that the carbide container of a small
+generator might be so large, or loaded with so small a quantity of
+carbide, or that the apparatus might in other respects be so badly
+designed, that the gas evolved might contain a sufficient proportion of
+air to render it liable to explode in presence of a naked light, or of a
+temperature superior to its inflaming-point. Were a cock, however, which
+should have been shut, to be carelessly left open, an escape of gas from,
+rather than an introduction of air into, the apparatus would follow,
+because the pressure in the generator is above that of the atmosphere. As
+is well known, roughly four-fifths by volume of the air consist of
+nitrogen, which is non-inflammable and accordingly devoid of danger-
+conferring properties; but in all flames the presence of nitrogen is
+harmful by absorbing much of the heat liberated, thus lowering the
+temperature of that flame, and reducing its illuminating power far more
+seriously. On the other hand, a certain quantity of air in acetylene
+helps to prevent burner troubles by acting as a mere diluent (albeit an
+inferior one to methane or marsh-gas), and therefore it has been proposed
+intentionally to add air to the gas before consumption, such a process
+being in regular use on the large scale in some places abroad. As Eitner
+has shown (Chapter VI.) that in a 3/4-inch pipe acetylene ceases to be
+explosive when mixed with less than 47.7 per cent. of air, an amount of,
+say, 40 per cent. or less may in theory be safely added to acetylene; but
+in practice the amount of air added, if any, would have to be much
+smaller, because the upper limit of explosibility of acetylene-air
+mixtures is not rigidly fixed, varying from about 50 per cent. of air
+when the mixture is in a small vessel, and fired electrically to about 25
+per cent. of air in a large vessel approached with a flame. Moreover,
+safely to prepare such mixtures, after the proportion of air had been
+decided upon, would require the employment of some additional perfectly
+trustworthy automatic mechanism to the plant to draw into the apparatus a
+quantity of air strictly in accordance with the volume of acetylene made
+--a pair of meters geared together, one for the gas, the other for the
+air--and this would introduce extra complexity and extra expense. On the
+whole the idea cannot be recommended, and the action of the British Home
+Office in prohibiting the use of all such mixtures except those
+unavoidably produced in otherwise good generators, or in burners of the
+ordinary injector type, is perfectly justifiable. The derivation and
+effect of the other gaseous and liquid generator impurities in acetylene
+were described in Chapter II. Besides these, very hot gas has been found
+to contain notable amounts of hydrogen and carbon monoxide, both of which
+burn with non-luminous flames. The most plausible explanation of their
+origin has been given by Lewes, who suggests that they may be formed by
+the action of water-vapour upon very hot carbide or upon carbon separated
+therefrom as the result of previous dissociation among the gases present;
+the steam and the carbon reacting together at a temperature of 500° C. or
+thereabouts in a manner resembling that of the production of water-gas.
+The last generator impurity is lime dust, which is calcium oxide or
+hydroxide carried forward by the stream of gas in a state of extremely
+fine subdivision, and is liable to be produced whenever water acts
+rapidly upon an excess of calcium carbide. This lime occasionally appears
+in the alternative form of a froth in the pipes leading directly from the
+generating chamber; for some types of carbide-to-water apparatus,
+decomposing certain kinds of carbide, foam persistently when the liquid
+in them becomes saturated with lime, and this foam or froth is remarkably
+difficult to break up.
+
+FILTERS.--It has just been stated that the purifying system added to an
+acetylene installation should not be called upon to remove these
+generator impurities; because their appearance in quantity indicates a
+faulty generator, which should be replaced by one of better action. On
+the contrary, with the exception of the gases which are permanent at
+atmospheric temperature--hydrogen, carbon monoxide, nitrogen, and oxygen--
+and which, once produced, must remain in the acetylene (lowering its
+illuminating value, but giving no further trouble), extraction of these
+generator impurities is quite simple. The dust or froth of lime will be
+removed in the washer where the acetylene bubbles through water--the dust
+itself can be extracted by merely filtering the gas through cotton-wool,
+felt, or the like. The least volatile liquid impurities will be removed
+partly in the condenser, partly in the washer, and partly by the
+mechanical dry-scrubbing action of the solid purifying material in the
+chemical purifier. To some extent the more volatile liquid bodies will be
+removed similarly; but a complete extraction of them demands the
+employment of some special washing apparatus in which the crude acetylene
+is compelled to bubble (in finely divided streams) through a layer of
+some non-volatile oil, heavy mineral lubricating oil, &c.; for though
+soluble in such oil, the liquid impurities are not soluble in, nor do
+they mix with, water; and since they are held in the acetylene as
+vapours, a simple passage through water, or through water-cooled pipes,
+does not suffice for their recovery. It will be seen that a sufficient
+removal of these generator impurities need throw no appreciable extra
+labour upon the consumer of acetylene, for he can readily select a type
+of generator in which their production is reduced to a minimum; while a
+cotton-wool or coke filter for the gas, a water washer, which is always
+useful in the plant if only employed as a non-return valve between the
+generator and the holder, and the indispensable chemical purifiers, will
+take out of the acetylene all the remaining generator impurities which
+need, and can, be extracted.
+
+CARBIDE IMPURITIES.--Neglecting very minute amounts of carbon monoxide
+and hydrogen (which may perhaps come from cavities in the calcium carbide
+itself), as being utterly insignificant from the practical point of view,
+the carbide impurities of the gas fall into four main categories: those
+containing phosphorus, those containing sulphur, those containing
+silicon, and those containing gaseous ammonia. The phosphorus in the gas
+comes from calcium phosphide in the calcium carbide, which is attacked by
+water, and yields phosphoretted hydrogen (or phosphine, as it will be
+termed hereafter). The calcium phosphide, in its turn, is produced in the
+electric furnace by the action of the coke upon the phosphorus in
+phosphatic lime--all commercially procurable lime and some varieties of
+coke (or charcoal) containing phosphates to a larger or smaller extent.
+The sulphur in the gas comes from aluminium sulphide in the carbide,
+which is produced in the electric furnace by the interaction of
+impurities containing aluminium and sulphur (clay-like bodies, &c.)
+present in the lime and coke; this aluminium sulphide is attacked by
+water and yields sulphuretted hydrogen. Even in the absence of aluminium
+compounds, sulphuretted hydrogen may be found in the gases of an
+acetylene generator; here it probably arises from calcium sulphide, for
+although the latter is not decomposed by water, it gradually changes in
+water into calcium sulphydrate, which appears to suffer decomposition.
+When it exists in the gas the silicon is derived from certain silicides
+in the carbide; but this impurity will be dealt with by itself in a later
+paragraph. The ammonia arises from the action of the water upon
+magnesium, aluminium, or possibly calcium nitride in the calcium carbide,
+which are bodies also produced in the electric furnace or as the carbide
+is cooling. In the gas itself the ammonia exists as such; the phosphorus
+exists mainly as phosphine, partly as certain organic compounds
+containing phosphorus, the exact chemical nature of which has not yet
+been fully ascertained; the sulphur exists partly as sulphuretted
+hydrogen and partly as organic compounds analogous, in all probability,
+to those of phosphorus, among which Caro has found oil of mustard, and
+certain bodies that he regards as mercaptans. [Footnote: It will be
+convenient to borrow the phrase used in the coal-gas industry, calling
+the compounds of phosphorus other than phosphine "phosphorus compounds,"
+and the compounds of sulphur other than sulphuretted hydrogen "sulphur
+compounds." The "sulphur compounds" of coal-gas, however, consist mainly
+of carbon bisulphide, which is certainly not the chief "sulphur compound"
+in acetylene, even if present to any appreciable extent.] The precise way
+in which these organic bodies are formed from the phosphides and
+sulphides of calcium carbide is not thoroughly understood; but the system
+of generation employed, and the temperature obtaining in the apparatus,
+have much to do with their production; for the proportion of the total
+phosphorus and sulphur found in the crude gas which exists as "compounds"
+tends to be greater as the generating plant yields a higher temperature.
+It should be noted that ammonia and sulphuretted hydrogen have one
+property in common which sharply distinguishes them from the sulphur
+"compounds," and from all the phosphorus compounds, including phosphine.
+Ammonia and sulphuretted hydrogen are both very soluble in water, the
+latter more particularly in the lime-water of an active acetylene
+generator; while all the other bodies referred to are completely
+insoluble. It follows, therefore, that a proper washing of the crude gas
+in water should suffice to remove all the ammonia and sulphuretted
+hydrogen from the acetylene; and as a matter of fact those generators in
+which the gas is evolved in presence of a large excess of water, and in
+which it has to bubble through such water, yield an acetylene practically
+free from ammonia, and containing nearly all the sulphur which it does
+contain in the state of "compounds." It must also be remembered that
+chemical processes which are perfectly suited to the extraction of
+sulphuretted hydrogen and phosphine are not necessarily adapted for the
+removal of the other phosphorus and sulphur compounds.
+
+WASHERS.--In designing a washer for the extraction of ammonia and
+sulphuretted hydrogen it is necessary to see that the gas is brought into
+most intimate contact with the liquid, while yet no more pressure than
+can possibly be avoided is lost. Subdivision of the gas stream may be
+effected by fitting the mouth of the inlet-pipe with a rose having a
+large number of very small holes some appreciable distance apart, or by
+bending the pipe to a horizontal position and drilling it on its upper
+surface with numbers of small holes. Another method is to force the gas
+to travel under a series of partitions extending just below the water-
+level, forming the lower edges of those partitions either perfectly
+horizontal or with small notches like the teeth of a saw. One volume of
+pure water only absorbs about three volumes of sulphuretted hydrogen at
+atmospheric temperatures, but takes up some 600 volumes of gaseous
+ammonia; and as ammonia always accompanies the sulphuretted hydrogen, the
+latter may be said to be absorbed in the washer by a solution of ammonia,
+a liquid in which sulphuretted hydrogen is much more soluble. Therefore,
+since water only dissolves about an equal volume of acetylene, the liquid
+in the washer will continue to extract ammonia and sulphuretted hydrogen
+long after it is saturated with the hydrocarbon. For this reason,
+_i.e._, to avoid waste of acetylene by dissolution in the clean
+water of the washer, the plan is sometimes adopted of introducing water
+to the generator through the washer, so that practically the carbide is
+always attacked by a liquid saturated with acetylene. Provided the liquid
+in the generator does not become seriously heated, there is no objection
+to this arrangement; but if the water is heated strongly in the generator
+it loses much or all of its solvent properties, and the impurities may be
+driven back again into the washer. Clearly if the waste lime of the
+generator occurs as a dry or damp powder, the plan mentioned is not to be
+recommended; but when the waste lime is a thin cream--water being in
+large excess--it may be adopted. If the generator produces lime dust
+among the gas, and if the acetylene enters the washer through minute
+holes, a mechanical filter to remove the dust must be inserted between
+the generator and the washer, or the orifices of the leading pipe will be
+choked. Whenever a water-cooled condenser is employed after the
+generator, in which the gas does not come in contact with the water, that
+liquid may always be used to charge the generator. For compactness and
+simplicity of parts the water of the holder seal is occasionally used as
+the washing liquid, but unless the liquid of the seal is constantly
+renewed it will thus become offensive, especially if the holder is under
+cover, and it will also act corrosively upon the metal of the tank and
+bell. The water-soluble impurities in acetylene will not be removed
+completely by merely standing over the holder seal for a short time, and
+it is not good practice to pass unnecessarily impure gas into a holder.
+[Footnote: This is not a contradiction of what has been said in Chapter
+III. about the relative position of holder and chemical purifiers,
+because reference is now being made to ammonia and sulphuretted hydrogen
+only.]
+
+HARMFULNESS OF IMPURITIES.--The reasons why the carbide impurities must
+be removed from acetylene before it is burned have now to be explained.
+From the strictly chemical point of view there are three compounds of
+phosphorus, all termed phosphoretted hydrogen or phosphine: a gas, PH_3;
+a liquid, P_2H_4; and a solid, P_4H_2. The liquid is spontaneously
+inflammable in presence of air; that is to say, it catches fire of itself
+without the assistance of spark or flame immediately it comes in contact
+with atmospheric oxygen; being very volatile, it is easily carried as
+vapour by any permanent gas. The gaseous phosphine is not actually
+spontaneously inflammable at temperatures below 100° C.; but it oxidises
+so rapidly in air, even when somewhat diluted, that the temperature may
+quickly rise to the point of inflammation. In the earliest days of the
+acetylene industry, directly it was recognised that phosphine always
+accompanies crude acetylene from the generator, it was believed that
+unless the proportion were strictly limited by decomposing only a carbide
+practically free from phosphides, the crude acetylene might exhibit
+spontaneously inflammable properties. Lewes, indeed, has found that a
+sample of carbide containing 1 per cent of calcium phosphide gave
+(probably by local decomposition--the bulk of the phosphide suffering
+attack first) a spontaneously inflammable gas; but when examining
+specimens of commercial carbide the highest amount of phosphine he
+discovered in the acetylene was 2.3 per cent, and this gas was not
+capable of self-inflammation. According to Bullier, however, acetylene
+must contain 80 per cent of phosphine to render it spontaneously
+inflammable. Berdenich has reported a case of a parcel of carbide which
+yielded on the average 5.1 cubic foot of acetylene per lb., producing gas
+which contained only 0.398 gramme of phosphorus in the form of phosphine
+per cubic metre (or 0.028 per cent. of phosphine) and was spontaneously
+inflammable. But on examination the carbide in question was found to be
+very irregular in composition, and some lumps produced acetylene
+containing a very high proportion of phosphorus and silicon compounds. No
+doubt the spontaneous inflammability was due to the exceptional richness
+of these lumps in phosphorus. As manufactured at the present day, calcium
+carbide ordinarily never contains an amount of phosphide sufficient to
+render the gas dangerous on the score of spontaneous inflammability; but
+should inferior material ever be put on the markets, this danger might
+have to be guarded against by submitting the gas evolved from it to
+chemical analysis. Another risk has been suggested as attending the use
+of acetylene contaminated with phosphine (and to a minor degree with
+sulphuretted hydrogen), viz., that being highly toxic, as they
+undoubtedly are, the gas containing them might be extremely dangerous to
+breathe if it escaped from the service, or from a portable lamp,
+unconsumed. Anticipating what will be said in a later paragraph, the
+worst kind of calcium carbide now manufactured will not yield a gas
+containing more than 0.1 per cent. by volume of sulphuretted hydrogen and
+0.05 per cent. of phosphine. According to Haldane, air containing 0.07
+per cent. of sulphuretted hydrogen produces fatal results on man if it is
+breathed for some hours, while an amount of 0.2 per cent. is fatal in 1-
+1/2 minutes. Similar figures for phosphine cannot be given, because
+poisoning therewith is very rare or quite unknown: the cases of "phossy-
+jaw" in match factories being caused either by actual contact with yellow
+phosphorus or by inhalation of its vapour in the elemental state.
+However, assuming phosphine to be twice as toxic as sulphuretted
+hydrogen, its effect in crude acetylene of the above-mentioned
+composition will be equal to that of the sulphuretted hydrogen, so that
+in the present connexion the gas may be said to be equally toxic with a
+sample of air containing 0.2 per cent. of sulphuretted hydrogen, which
+kills in less than two minutes. But this refers only to crude acetylene
+undiluted with air; and being a hydrocarbon--being in fact neither oxygen
+nor common air--acetylene is irrespirable of itself though largely devoid
+of specific toxic action. Numerous investigations have been made of the
+amount of acetylene (apart from its impurities) which can be breathed in
+safety; but although these point to a probable recovery after a fairly
+long-continued respiration of an atmosphere charged with 30 per cent. of
+acetylene, the figure is not trustworthy, because toxicological
+experiments upon animals seldom agree with similar tests upon man. If
+crude acetylene were diluted with a sufficient proportion of air to
+remove its suffocating qualities, the percentage of specifically toxic
+ingredients would be reduced to a point where their action might be
+neglected; and short of such dilution the acetylene itself would in all
+probability determine pathological effects long before its impurities
+could set up symptoms of sulphur and phosphorus poisoning.
+
+Ammonia is objectionable in acetylene because it corrodes brass fittings
+and pipes, and because it is partially converted (to what extent is
+uncertain) into nitrous and nitric acids as it passes through the flame.
+Sulphur is objectionable in acetylene because it is converted into
+sulphurous and sulphuric anhydrides, or their respective acids, as it
+passes through the flame. Phosphorus is objectionable because in similar
+circumstances it produces phosphoric anhydride and phosphoric acid. Each
+of these acids is harmful in an occupied room because they injure the
+decorations, helping to rot book-bindings, [Footnote: It is only fair to
+state that the destruction of leather bindings is commonly due to traces
+of sulphuric acid remaining in the leather from the production employed
+in preparing it, and is but seldom caused directly by the products of
+combustion coming from gas or oil.] tarnishing "gold-leaf" ornaments, and
+spoiling the colours of dyed fabrics. Each is harmful to the human
+system, sulphuric and phosphoric anhydrides (SO_3, and P_4O_10) acting as
+specific irritants to the lungs of persons predisposed to affections of
+the bronchial organs. Phosphorus, however, has a further harmful action:
+sulphuric anhydride is an invisible gas, but phosphoric anhydride is a
+solid body, and is produced as an extremely fine, light, white voluminous
+dust which causes a haze, more or less opaque, in the apartment.
+[Footnote: Lewes suggests that ammonia in the gas burnt may assist in the
+production of this haze, owing to the formation of solid ammonium salts
+in the state of line dust.] Immediately it comes in contact with
+atmospheric moisture phosphoric anhydride is converted into phosphoric
+acid, but this also occurs at first as a solid substance. The solidity
+and visibility of the phosphoric anhydride and acid are beneficial in
+preventing highly impure acetylene being unwittingly burnt in a room;
+but, on the other hand, being merely solids in suspension in the air, the
+combustion products of phosphorus are not so easily carried away from the
+room by the means provided for ventilation as are the products of the
+combustion of sulphur. Phosphoric anhydride is also partly deposited in
+the solid state at the burner orifices, perhaps actually corroding the
+steatite jets, and always assisting in the deposition of carbon from any
+polymerised hydrocarbons in the acetylene; thus helping the carbon to
+block up or distort those orifices. Whenever the acetylene is to be burnt
+on the incandescent system under a mantle of the Welsbach or other type,
+phosphorus, and possibly sulphur, become additionally objectionable, and
+rigorous extraction is necessary. As is well known, the mantle is
+composed of the oxides of certain "rare earths" which owe their practical
+value to the fact that they are non-volatile at the temperature of the
+gas-flame. When a gas containing phosphorus is burnt beneath such a
+mantle, the phosphoric anhydride attacks those oxides, partially
+converting them into the respective phosphates, and these bodies are less
+refractory. A mantle exposed to the combustion products of crude
+acetylene soon becomes brittle and begins to fall to pieces, occasionally
+showing a yellowish colour when cold. The actual advantage of burning
+acetylene on the incandescent system is not yet thoroughly established--
+in this country at all events; but it is clear that the process will not
+exhibit any economy (rather the reverse) unless the plant is provided
+with most capable chemical purifiers. Phosphorus, sulphur, and ammonia
+are not objectionable in crude acetylene because they confer upon the gas
+a nauseous odour. From a well-constructed installation no acetylene
+escapes unconsumed: the gas remains wholly within the pipes until it is
+burnt, and whatever odour it may have fails to reach the human nostrils.
+A house properly piped for acetylene will be no more conspicuous by its
+odour than a house properly piped for coal-gas. On the contrary, the fact
+that the carbide impurities of acetylene, which, in the absolutely pure
+state, is a gas of somewhat faint, hardly disagreeable, odour, do confer
+upon that gas a persistent and unpleasant smell, is distinctly
+advantageous; for, owing to that odour, a leak in the pipes, an unclosed
+tap, or a fault in the generating plant is instantly brought to the
+consumer's attention. A gas wholly devoid of odour would be extremely
+dangerous in a house, and would have to be scented, as is done in the
+case of non-carburetted water-gas when it is required for domestic
+purposes.
+
+AMOUNTS OF IMPURITIES AND SCOPE OF PURIFICATION.--Partly for the reason
+which has just been given, and partly on the ground of expense, a
+complete removal of the impurities from crude acetylene is not desirable.
+All that need be done is to extract sufficient to deprive the gas of its
+injurious effects upon lungs, decorations, and burners. As it stands,
+however, such a statement is not sufficiently precise to be useful either
+to consumers of acetylene or to manufacturers of plant, and some more or
+less arbitrary standard must be set up in order to define the composition
+of "commercially pure" acetylene, as well as to gauge the efficiency of
+any process of purification. In all probability such limit may be
+reasonably taken at 0.1 milligramme of either sulphur or phosphorus
+(calculated as elementary bodies) per 1 litre of acetylene, _i.e._,
+0.0-1.1 grain per cubic foot; a quantity which happens to correspond
+almost exactly with a percentage by weight of 0.01. Owing to the atomic
+weights of these substances, and the very small quantities being
+considered, the same limit hardly differs from that of 0.01 per cent. by
+weight of sulphuretted hydrogen or of phosphine--it being always
+recollected that the sulphur and phosphorus do not necessarily exist in
+the gas as simple hydrides. Keppeler, however, has suggested the higher
+figure of 0.15 milligramme of either sulphur or phosphorus per litre of
+acetylene (=0.066 grain per cubic foot) for the maximum amount of these
+impurities permissible in purified acetylene. He adopts this standard on
+the basis of the results of observations of the amounts of sulphur and
+phosphorus present in the gas issuing from a purifier charged with
+heratol at the moment when the last layer of the heratol is beginning to
+change colour. No limit has been given for the removal of the ammonia,
+partly because that impurity can more easily, and without concomitant
+disadvantage, be extracted entirely; and partly because it is usually
+removed in the washer and not in the true chemical purifier.
+
+According to Lewes, the maximum amount of ammonia found in the acetylene
+coming from a dripping generator is 0.95 gramme per litre, while in
+carbide-to-water gas it is 0.16 gramme: 417 and 70.2 grains per cubic
+foot respectively. Rossel and Landriset have found 4 milligrammes (1.756
+grains [Footnote: Milligrammes per litre; grains per cubic foot. It is
+convenient to remember that since 1 cubic foot of water weighs 62.321 x
+16 - 997.14 avoirdupois ounces, grammes per litre are approximately equal
+to oz. per cubic foot; and grammes per cubic metre to oz. per 1000 cubic
+feet.]) to be the maximum in water-to-carbide gas, and none to occur in
+carbide-to-water acetylene. Rossel and Landriset return the minimum
+proportion of sulphur, calculated as H_2S, found in the gaseous state in
+acetylene when the carbide has not been completely flooded with water at
+1.18 milligrammes per litre, or 0.52 grain per cubic foot; and the
+corresponding maxima at 1.9 milligrammes, or 0.84 grain. In carbide-to-
+water gas, the similar maxima are 0.23 milligramme or 0.1 grain. As
+already stated, the highest proportion of phosphine yet found in
+acetylene is 2.3 per cent. (Lewes), which is equal to 32.2 milligrammes
+of PH_3 per litre or 14.13 grains per cubic foot (Polis); but this sample
+dated from 1897. Eitner and Keppeler record the minimum proportion of
+phosphorus, calculated as PH_3, found in crude acetylene, as 0.45
+milligramme per litre, and the maximum as 0.89 milligramme per litre; in
+English terms these figures are 0.2 and 0.4 grain per cubic foot. On an
+average, however, British and Continental carbide of the present day may
+be said to give a gas containing 0.61 milligramme of phosphorus
+calculated as PH_3 per litre and 0.75 milligramme of sulphur calculated
+as H_2S. In other units these figures are equal to 0.27 grain of PH_3 and
+0.33 grain of H_2S per 1 cubic foot, or to 0.041 per cent. by volume of
+PH_3 and 0.052 per cent. of H_2S. Yields of phosphorus and sulphur much
+higher than these will be found in the journals and books, but such
+analytical data were usually obtained in the years 1896-99, before the
+manufacture of calcium carbide had reached its present degree of
+systematic control. A commercial specimen of carbide was seen by one of
+the authors as late as 1900 which gave an acetylene containing 1.12
+milligramme of elementary sulphur per litre, i.e., 0.096 per cent, by
+volume, or 0.102 per cent, by volume of H_2S; but the phosphorus showed
+the low figure of 0.36 milligramme per litre (0.031 per cent, of P or
+0.034 per cent, of PH_3 by volume).
+
+The British Acetylene Association's regulations relating to carbide of
+calcium (_vide_ Chap. XIV.) contain a clause to the effect that
+"carbide which, when properly decomposed, yields acetylene containing
+from all phosphorus compounds therein more than 0.05 per cent, by volume
+of phosphoretted hydrogen, may be refused by the buyer." This limit is
+equivalent to 0.74 milligramme of phosphorus calculated as PH_3 per
+litre. A latitude of 0.01 per cent, is, however, allowed for the
+analysis, so that the ultimate limit on which carbide could be rejected
+is: 0.06 volume per cent. of PH_3, or 0.89 milligramme of phosphorus per
+litre.
+
+The existence in appreciable quantity of combined silicon as a normal
+impurity in acetylene seems still open to doubt. Calcium carbide
+frequently contains notable quantities of iron and other silicides; but
+although these bodies are decomposed by acids, yielding hydrogen
+silicide, or siliciuretted hydrogen, they are not attacked by plain
+water. Nevertheless Wolff and Gerard have found hydrogen silicide in
+crude acetylene, and Lewes looks upon it as a common impurity in small
+amounts. When it occurs, it is probably derived, as Vigouroux has
+suggested, from "alloys" of silicon with calcium, magnesium, and
+aluminium in the carbide. The metallic constituents of these substances
+would naturally be attacked by water, evolving hydrogen; and the
+hydrogen, in its nascent state, would probably unite with the liberated
+silicon to form hydrogen silicide. Many authorities, including Keppeler,
+have virtually denied that silicon compounds exist in crude acetylene,
+while the proportion 0.01 per cent. has been given by other writers as
+the maximum. Caro, however, has stated that the crude gas almost
+invariably contains silicon, sometimes in very small quantities, but
+often up to the limit of 0.8 per cent.; the failure of previous
+investigators to discover it being due to faulty analytical methods. Caro
+has seen one specimen of (bad) carbide which gave a spontaneously
+inflammable gas although it contained only traces of phosphine; its
+inflammability being caused by 2.1 per cent. of hydrogen silicide.
+Practically speaking, all the foregoing remarks made about phosphine
+apply equally to hydrogen silicide: it burns to solid silicon oxide
+(silica) at the burners, is insoluble in water, and is spontaneously
+inflammable when alone or only slightly diluted, but never occurs in good
+carbide in sufficient proportion to render the acetylene itself
+inflammable. According to Caro the silicon may be present both as
+hydrogen silicide and as silicon "compounds." A high temperature in the
+generator will favour the production of the latter; an apparatus in which
+the gas is washed well in lime-water will remove the bulk of the former.
+Fraenkel has found that magnesium silicide is not decomposed by water or
+an alkaline solution, but that dilute hydrochloric acid acts upon it and
+spontaneously inflammable hydrogen silicide results. If it may be assumed
+that the other silicides in commercial calcium carbide also behave in
+this manner it is plain that hydrogen silicide cannot occur in crude
+acetylene unless the gas is supposed to be hurried out of the generator
+before the alkaline water therein has had time to decompose any traces of
+the hydrogen silicide which is produced in the favouring conditions of
+high temperature sometimes prevailing. Mauricheau-Beaupré has failed to
+find silica in the products of combustion of acetylene from carbide of
+varying degrees of purity. He found, however, that a mixture of strong
+nitric and hydrochloric acids (_aqua regia_), if contaminated with
+traces of phosphoric acid, dissolved silica from the glass of laboratory
+vessels. Consequently, since phosphoric acid results from the phosphine
+in crude acetylene when the gas is passed through aqua regia, silica may
+be found on subsequently evaporating the latter. But this, silica, he
+found, was derived from the glass and not through the oxidation of
+silicon compounds in the acetylene. It is possible that some of the
+earlier observers of the occurrence of silicon compounds in crude
+acetylene may have been misled by the solution of silica from the glass
+vessels used in their investigations. The improbability of recognisable
+quantities of silicon compounds occurring in acetylene in any ordinary
+conditions of generation is demonstrated by a recent study by Fraenkel of
+the composition of the deposit produced on reflectors exposed to the
+products of combustion of a sample of acetylene which afforded a haze
+when burnt. The deposit contained 51.07 per cent. of phosphoric acid, but
+no silica. The gas itself contained from 0.0672 to 0.0837 per cent. by
+volume of phosphine.
+
+PURIFYING MATERIALS.--When acetylene first began to be used as a domestic
+illuminant, most generator builders denied that there was any need for
+the removal of these carbide impurities from the gas, some going so far
+as to assert that their apparatus yielded so much purer an acetylene than
+other plant, where purification might be desirable, that an addition of a
+special purifier was wholly unnecessary. Later on the more responsible
+members of the trade took another view, but they attacked the problem of
+purification in a perfectly empirical way, either employing some purely
+mechanical scrubber filled with some moist or dry porous medium, or
+perhaps with coke or the like wetted with dilute acid, or they simply
+borrowed the processes adopted in the purification of coal-gas. At first
+sight it might appear that the more simple methods of treating coal-gas
+should be suitable for acetylene; since the former contains two of the
+impurities--sulphuretted hydrogen and ammonia--characteristic of crude
+acetylene. After removing the ammonia by washing with water, therefore,
+it was proposed to extract the sulphur by passing the acetylene through
+that variety of ferric hydroxide (hydrated oxide of iron) which is so
+serviceable in the case of coal-gas. The idea, however, was quite
+unsound: first, because it altogether ignores the phosphorus, which is
+the most objectionable impurity in acetylene, but is not present in coal-
+gas; secondly, because ferric hydroxide is used on gasworks to extract in
+a marketable form the sulphur which occurs as sulphuretted hydrogen, and
+true sulphuretted hydrogen need not exist in well-generated and well-
+washed acetylene to any appreciable extent; thirdly, because ferric
+hydroxide is not employed by gasmakers to remove sulphur compounds (this
+is done with lime), being quite incapable of extracting them, or the
+analogous sulphur compounds of crude acetylene.
+
+About the same time three other processes based on somewhat better
+chemical knowledge were put forward. Pictet proposed leading the gas
+through a strong solution of calcium chloride and then through strong
+sulphuric acid, both maintained at a temperature of -20° to -40° C.,
+finally washing the gas in a solution of some lead salt. Proof that such
+treatment would remove phosphorus to a sufficient degree is not
+altogether satisfactory; but apart from this the necessity of maintaining
+such low temperatures, far below that of the coldest winter's night,
+renders the idea wholly inadmissible for all domestic installations.
+Willgerodt suggested removing sulphuretted hydrogen by means of potassium
+hydroxide (caustic potash), then absorbing the phosphine in bromine
+water. For many reasons this process is only practicable in the
+laboratory. Bergé and Reychler proposed extracting both sulphuretted
+hydrogen and phosphine in an acid solution of mercuric chloride
+(corrosive sublimate). The poisonousness of this latter salt, apart from
+all other objections, rules such a method out.
+
+BLEACHING POWDER.--The next idea, first patented by Smith of Aberdeen,
+but fully elaborated by Lunge and Cedercreutz, was to employ bleaching-
+powder [Footnote: Bleaching-powder is very usually called chloride of
+lime; but owing to the confusion which is constantly arising in the minds
+of persons imperfectly acquainted with chemistry between chloride of lime
+and chloride of calcium--two perfectly distinct bodies--the less
+ambiguous expression "bleaching-powder" will be adopted here.] either in
+the solid state or as a liquid extract. The essential constituent of
+bleaching-powder from the present aspect is calcium hypochlorite, which
+readily oxidises sulphuretted hydrogen, and more particularly phosphine,
+converting them into sulphuric and phosphoric acids, while the acetylene
+is practically unattacked. In simple purifying action the material proved
+satisfactory; but since high-grade commercial bleaching-powder contains
+some free chlorine, or some is set free from it in the purifier under the
+influence of the passing gas, the issuing acetylene was found to contain
+chlorine, free or combined; and this, burning eventually to hydrochloric
+acid, is hardly less harmful than the original sulphur compounds.
+Moreover, a mixture of acetylene, chlorine, and air is liable to catch
+fire of itself when exposed to bright sunlight; and therefore the use of
+a bleaching-powder purifier, or rather the recharging thereof, was not
+unattended by danger in the early days. To overcome these defects, the
+very natural process was adopted of diluting the bleaching-powder, such
+diluent also serving to increase the porosity of the material. A very
+unsuitable substance, however, was selected for the purpose, viz.,
+sawdust, which is hygroscopic organic, and combustible. Owing to the
+exothermic chemical action between the impurities of the acetylene and
+the bleaching-powder, the purifying mass became heated; and thus not only
+were the phenomena found in a bad generator repeated in the purifying
+vessel, but in presence of air and light (as in emptying the purifier),
+the reaction proceeded so rapidly that the heat caused inflammation of
+the sawdust and the gas, at least on one occasion an actual fire taking
+place which created much alarm and did some little damage. For a time,
+naturally, bleaching-powder was regarded as too dangerous a material to
+be used for the purification of crude acetylene; but it was soon
+discovered that danger could be avoided by employing the substance in a
+proper way.
+
+HERATOL, FRANKOLINE, ACAGINE AND PURATYLENE.--Setting aside as unworthy
+of attention certain compositions offered as acetylene purifying
+materials whose constitution has not been divulged or whose action has
+not been certified by respectable authority, there are now three
+principal chemical reagents in regular use. Those are chromic acid,
+cuprous chloride (sub- or proto-chloride of copper), and bleaching-
+powder. Chromic acid is employed in the form of a solution acidified with
+acetic or hydrochloric acid, which, in order to obtain the advantages
+(_see_ below) attendant upon the use of a solid purifying material,
+is absorbed in that highly porous and inert description of silica known
+as infusorial earth or "kieselguhr." This substance was first recommended
+by Ullmann, and is termed commercially "heratol" As sold it contains
+somewhere about 136 grammes of chromic acid per kilo. Cuprous chloride is
+used as a solution in strong hydrochloric acid mixed with ferric
+chloride, and similarly absorbed in kieselguhr. From the name of its
+proposer, this composition is called "frankoline." It will be shown in
+Chapter VI. that the use of metallic copper in the construction of
+acetylene apparatus is not permissible or judicious, because the gas is
+liable to form therewith an explosive compound known as copper acetylide;
+it might seem, therefore, that the employment of a copper salt for
+purification courts accident. The objection is not sound, because the
+acetylide is not likely to be produced except in the presence of ammonia;
+and since frankoline is a highly acid product, the ammonia is converted
+into its chloride before any copper acetylide can be produced. As a
+special acetylene purifier, bleaching-powder exists in at least two chief
+modifications. In one, known as "acagine," it is mixed with 15 per cent.
+of lead chromate, and sometimes with about the same quantity of barium
+sulphate; the function of the latter being simply that of a diluent,
+while to the lead chromate is ascribed by its inventor (Wolff) the power
+of retaining any chlorine that may be set free from the bleaching-powder
+by the reduction of the chromic acid. The utility of the lead chromate in
+this direction has always appeared doubtful; and recently Keppeler has
+argued that it can have no effect upon the chlorine, inasmuch as in the
+spent purifying material the lead chromate may be found in its original
+condition unchanged. The second modification of bleaching-powder is
+designated "puratylene," and contains calcium chloride and quick or
+slaked lime. It is prepared by evaporating to dryness under diminished
+pressure solutions of its three ingredients, whereby the finished
+material is given a particularly porous nature.
+
+It will be observed that both heratol and frankoline are powerfully acid,
+whence it follows they are capable of extracting any ammonia that may
+enter the purifier; but for the same reason they are liable to act
+corrosively upon any metallic vessel in which they are placed, and they
+therefore require to be held in earthenware or enamelled receivers. But
+since they are not liquid, the casing of the purifier can be safely
+constructed of steel or cast iron. Puratylene also removes ammonia by
+virtue of the calcium chloride in it. Acagine would probably pass the
+ammonia; but this is no real objection, as the latter can be extracted by
+a preliminary washing in water. Heratol changes, somewhat obscurely, in
+colour as it becomes spent, its original orange tint, due to the chromic
+acid, altering to a dirty green, characteristic of the reduced salts of
+chromium oxide. Frankoline has been asserted to be capable of
+regeneration or revivification, _i.e._, that when spent it may be
+rendered fit for further service by being exposed to the air for a time,
+as is done with gas oxide; this, however, may be true to some extent with
+the essential constituents of frankoline, but the process is not
+available with the commercial solid product. Of all these materials,
+heratol is the most complete purifier of acetylene, removing phosphorus
+and sulphur most rapidly and thoroughly, and not appreciably diminishing
+in speed or efficiency until its chromic acid is practically quite used
+up. On the other hand, heratol does act upon pure acetylene to some
+extent; so that purifiers containing it should be small in size and
+frequently recharged. In one of his experiments Keppeler found that 13
+per cent. of the chromic acid in heratol was wasted by reacting with
+acetylene. As this waste of chromic acid involves also a corresponding
+loss of gas, small purifiers are preferable, because at any moment they
+only contain a small quantity of material capable of attacking the
+acetylene itself. Frankoline is very efficacious as regards the
+phosphorus, but it does not wholly extract the sulphur, leaving,
+according to Keppeler, from 0.13 to 0.20 gramme of the latter in every
+cubic metre of the gas. It does not attack acetylene itself; and if,
+owing to its free hydrochloric acid, it adds any acid vapours to the
+purified gas, these vapours may be easily removed by a subsequent passage
+through a vessel containing lime or a carbide drier. Both being
+essentially bleaching-powder, acagine and puratylene are alike in
+removing phosphorus to a satisfactory degree; but they leave some sulphur
+behind. Acagine evidently attacks acetylene to a slight extent, as
+Keppeler has found 0.2 gramme of chlorine per cubic metre in the issuing
+gas.
+
+Although some of these materials attack acetylene slightly, and some
+leave sulphur in the purified gas, they may be all considered reasonably
+efficient from the practical point of view; for the loss of true
+acetylene is too small to be noticeable, and the quantity of sulphur not
+extracted too trifling to be harmful or inconvenient. They may be valued,
+accordingly, mainly by their price, proper allowance being made for the
+quantity of gas purified per unit weight of substance taken. This
+quantity of gas must naturally vary with the proportion of phosphorus and
+sulphur in the crude acetylene; but on an average the composition of
+unpurified gas is what has already been given above, and so the figures
+obtained by Keppeler in his investigation of the subject may be accepted.
+In the annexed table these are given in two forms: (1) the number of
+litres of gas purified by 1 kilogramme of the substance, (2) the number
+of cubic feet purified per lb. It should be noted that the volumes of gas
+refer to a laboratory degree of purification; in practice they may all be
+increased by 10 or possibly 20 per cent.
+
+ _________________________________________________
+| | | |
+| | Litres | Cubic Feet |
+| | per Kilogramme. | per Lb. |
+|______________|___________________|______________|
+| | | |
+| Heratol | 5,000 | 80 |
+| Frankoline | 9,000 | 144 |
+| Puratylene | 10,000 | 160 |
+| Acagine | 13,000 | 208 |
+|______________|___________________|______________|
+
+Another method of using dry bleaching-powder has been proposed by
+Pfeiffer. He suggests incorporating it with a solution of some lead salt,
+so that the latter may increase the capacity of the calcium hypochlorite
+to remove sulphur. Analytical details as to the efficiency of this
+process have not been given. During 1901 and 1902 Bullier and Maquenne
+patented a substance made by mixing bleaching-powder with sodium
+sulphate, whereby a double decomposition occurs, sodium hypochlorite,
+which is equally efficient with calcium hypochlorite as a purifying
+material, being produced together with calcium sulphate, which, being
+identical with plaster of Paris, sets into a solid mass with the excess
+of water present, and is claimed to render the whole more porous. This
+process seemed open to objection, because Blagden had shown that a
+solution of sodium hypochlorite was not a suitable purifying reagent in
+practice, since it was much more liable to add chlorine to the gas than
+calcium hypochlorite. The question how a solidified modification of
+sodium hypochlorite would behave in this respect has been investigated by
+Keppeler, who found that the Bullier and Maquenne material imparted more
+chlorine to the gas which had traversed it than other hypochlorite
+purifying agents, and that the partly foul material was liable to cause
+violent explosions. About the same time Rossel and Landriset pointed out
+that purification might be easily effected in all generators of the
+carbide-to-water pattern by adding to the water of the generator itself a
+quantity of bleaching-powder equivalent to 5 to 20 grammes for every 1
+kilogramme of carbide decomposed, claiming that owing to the large amount
+of liquid present, which is usually some 4 litres per kilogramme of
+carbide (0.4 gallon per lb.), no nitrogen chloride could be produced, and
+that owing to the dissolved lime in the generator, chlorine could not be
+added to the gas. The process is characterised by extreme simplicity, no
+separate purifier being needed, but it has been found that an
+introduction of bleaching-powder in the solid condition is liable to
+cause an explosive combination of acetylene and chlorine, while the use
+of a solution is attended by certain disadvantages. Granjon has proposed
+impregnating a suitable variety of wood charcoal with chlorine, with or
+without an addition of bleaching-powder; then grinding the product to
+powder, and converting it into a solid porous mass by the aid of cement.
+The material is claimed to last longer than ordinary hypochlorite
+mixtures, and not to add chlorine to the acetylene.
+
+SUBSIDIARY PURIFYING MATERIALS.--Among minor reagents suggested as
+purifying substances for acetylene may be mentioned potassium
+permanganate, barium peroxide, potassium bichromate, sodium plumbate and
+arsenious oxide. According to Benz the first two do not remove the
+sulphuretted hydrogen completely, and oxidise the acetylene to some
+extent; while potassium bichromate leaves some sulphur and phosphorus
+behind in the gas. Sodium plumbate has been suggested by Morel, but it is
+a question whether its action on the impurities would not be too violent
+and whether it would be free from action on the acetylene itself. The use
+of arsenious oxide dissolved in a strong acid, and the solution absorbed
+in pumice or kieselguhr has been protected by G. F. Jaubert. The
+phosphine is said to combine with the arsenic to form an insoluble
+brownish compound. In 1902 Javal patented a mixture of 1 part of
+potassium permanganate, 5 of "sulphuric acid," and 1 of water absorbed in
+4 parts of infusorial earth. The acid constantly neutralised by the
+ammonia of the crude gas is as constantly replaced by fresh acid formed
+by the oxidation of the sulphuretted hydrogen; and this free acid, acting
+upon the permanganate, liberates manganese peroxide, which is claimed to
+destroy the phosphorus and sulphur compounds present in the crude
+acetylene.
+
+ÉPURČNE.--A purifying material to which the name of épurčne has been
+given has been described, by Mauricheau-Beaupré, as consisting of a
+mixture of ferric chloride and ferric oxide in the proportion of 2
+molecules, or 650 parts, of the former with one molecule, or 160 parts,
+of the latter, together with a suitable quantity of infusorial earth. In
+the course of preparation, however, 0.1 to 0.2 per cent. of mercuric
+chloride is introduced into the material. This mercuric chloride is said
+to form an additive compound with the phosphine of the crude acetylene,
+which compound is decomposed by the ferric chloride, and the mercuric
+chloride recovered. The latter therefore is supposed to act only as a
+carrier of the phosphine to the ferric chloride and oxide, by which it is
+oxidised according to the equation:
+
+8Fe_2Cl_6 + 4Fe_2O_3 + 3PH_3 = 12Fe_2Cl_4 + 3H_3PO_4.
+
+Thus the ultimate products are phosphoric acid and ferrous chloride,
+which on exposure to air is oxidised to ferric chloride and oxide. It is
+said that this revivification of the fouled or spent épurčne takes place
+in from 20 to 48 hours when it is spread in the open in thin layers, or
+it may be partially or wholly revivified _in situ_ by adding a small
+proportion of air to the crude acetylene as it enters the purifier. The
+addition of 1 to 2 per cent. of air, according to Mauricheau-Beaupré,
+suffices to double the purifying capacity of one charge of the material,
+while a larger proportion would achieve its continuous revivification.
+Épurčne is said to purify 10,000 to 11,000 litres of crude acetylene per
+kilogramme, or, say, 160 to 176 cubic feet per pound, when the acetylene
+contains on the average 0.05 per cent, by volume of phosphine.
+
+For employment in all acetylene installations smaller than those which
+serve complete villages, a solid purifying material is preferable to a
+liquid one. This is partly due to the extreme difficulty of subdividing a
+stream of gas so that it shall pass through a single mass of liquid in
+small enough bubbles for the impurities to be removed by the time the gas
+arrives at the surface. This time cannot be prolonged without increasing
+the depth of liquid in the vessel, and the greater the depth of liquid,
+the more pressure is consumed in forcing the gas through it. Perfect
+purification by means of fluid reagents unattended by too great a
+consumption of pressure is only to be effected by a mechanical scrubber
+such as is used on coal-gas works, wherein, by the agency of external
+power, the gas comes in contact with large numbers of solid surfaces kept
+constantly wetted; or by the adoption of a tall tower filled with porous
+matter or hollow balls over which a continuous or intermittent stream of
+the liquid purifying reagent is made to trickle, and neither of these
+devices is exactly suited to the requirements of a domestic acetylene
+installation. When a solid material having a proper degree of porosity or
+aggregation is selected, the stream of gas passing through it is broken
+up most thoroughly, and by employing several separate layers of such
+material, every portion of the gas is exposed equally to the action of
+the chemical reagent by the time the gas emerges from the vessel. The
+amount of pressure so consumed is less than that in a liquid purifier
+where much fluid is present; but, on the other hand, the loss of pressure
+is absolutely constant at all times in a liquid purifier, provided the
+head of liquid is maintained at the same point. A badly chosen solid
+purifying agent may exhibit excessive pressure absorption as it becomes
+partly spent. A solid purifier, moreover, has the advantage that it may
+simultaneously act as a drier for the gas; a liquid purifier, in which
+the fluid is mainly water, obviously cannot behave in a similar fashion
+For thorough purification it is necessary that the gas shall actually
+stream through the solid material; a mere passage over its surface is
+neither efficient nor economical of material.
+
+DISPOSITION OF PURIFYING MATERIAL.--Although much has been written, and
+some exaggerated claims made, about the maximum, volume of acetylene a
+certain variety of purifying material will treat, little has been said
+about the method in which such a material should be employed to obtain
+the best results. If 1 lb. of a certain substance will purify 200 cubic
+feet of normal crude acetylene, that weight is sufficient to treat the
+gas evolved from 40 lb. of carbide; but it will only do so provided it is
+so disposed in the purifier that the gas does not pass through it at too
+high a speed, and that it is capable of complete exhaustion. In the coal-
+gas industry it is usually assumed that four layers of purifying
+material, each having a superficial area of 1 square foot, are the
+minimum necessary for the treatment of 100 cubic feet of gas per hour,
+irrespective of the nature of the purifying material and of the impurity
+it is intended to extract. If there is any sound basis for this
+generalization, it should apply equally to the purification of acetylene,
+because there is no particular reason to imagine that the removal of
+phosphine by a proper substance should occur at an appreciably different
+speed from the removal of carbon dioxide, sulphuretted hydrogen, and
+carbon bisulphide by lime, ferric oxide, and sulphided lime respectively,
+Using the coal gas figures, then, for every 10 cubic feet of acetylene
+generated per hour, a superficial area of (4 x 144 / 10) 57.6 square
+inches of purifying material is required. In the course of Keppeler's
+research upon different purifying materials it is shown that 400 grammes
+of heratol, 360 grammes of frankoline, 250 grammes of acagine, and 230
+grammes of puratylene each occupy a space of 500 cubic centimetres when
+loosely loaded into a purifying vessel, and from these data, the
+following table has been calculated:
+
+ __________________________________________________________
+| | | | |
+| | Weight | Weight | Cubic Inches |
+| | per Gallon | per Cubic Foot | Occupied |
+| | in Lbs. | in Lbs. | per Lb. |
+|_____________|____________|________________|______________|
+| | | | |
+| Water | 10.0 | 62.321 | 27.73 |
+| Heratol | 8.0 | 49.86 | 31.63 |
+| Frankoline | 7.2 | 41.87 | 38.21 |
+| Acagine | 6.0 | 31.16 | 55.16 |
+| Puratylene | 4.6 | 28.67 | 60.28 |
+|_____________|____________|________________|______________|
+
+As regards the minimum weight of material required, data have been given
+by Pfleger for use with puratylene. He states that 1 Kilogramme of that
+substance should be present for every 100 litres of crude acetylene
+evolved per hour, 4 kilogrammes being the smallest quantity put into the
+purifier. In English units these figures are 1 lb. per 1.5 cubic feet per
+hour, with 9 lb. as a minimum, which is competent to treat 1.1 cubic feet
+of gas per hour. Thus it appears that for the purification of the gas
+coming from any generator evolving up to 14 cubic feet of acetylene per
+hour a weight of 9 lb of puratylene must be charged into the purifier,
+which will occupy (60.28 / 9) 542 cubic inches of space; and it must be
+so spread out as to present a total superficial area of (4 x 144 x 14 /
+100) 80.6 square inches to the passing gas. It follows, therefore, that
+the material should be piled to a depth of (542 / 80.6) 6.7 inches on a
+support having an area of 80.6 square inches; but inasmuch as such a
+depth is somewhat large for a small vessel, and as several layers are
+better than one, it would be preferable to spread out these 540 cubic
+inches of substance on several supports in such a fashion that a total
+surface of 80.6 square inches or upwards should be exhibited. These
+figures may obviously be manipulated in a variety of ways for the design
+of a purifying vessel; but, to give an example, if the ordinary
+cylindrical shape be adopted with four circular grids, each having a
+clear diameter of 8 inches (_i.e._, an area of 50.3 square inches),
+and if the material is loaded to a depth of 3 inches on each, there would
+be a total volume of (50.3 x 3 x 4) = 604 cubic inches of puratylene in
+the vessel, and it would present a total area of (50.3 x 4) = 201 square
+inches to the acetylene. At Keppeler's estimation such an amount of
+puratylene should weigh roughly 10 lb., and should suffice for the
+purification of the gas obtained from 320 lb. of ordinary carbide; while,
+applying the coal-gas rule, the total area of 201 square inches should
+render such a vessel equal to the purification of acetylene passing
+through it at a speed not exceeding (201 / 5.76) = 35 cubic feet per
+hour. Remembering that it is minimum area in square inches of purifying
+material that must govern the speed at which acetylene may be passed
+through a purifier, irrespective probably of the composition of the
+material; while it is the weight of material which governs the ultimate
+capacity of the vessel in terms of cubic feet of acetylene or pounds of
+carbide capable of purification, these data, coupled with Keppeler's
+efficiency table, afford means for calculating the dimensions of the
+purifying vessel to be affixed to an installation of any desired number
+of burners. There is but little to say about the design of the vessel
+from the mechanical aspect. A circular horizontal section is more likely
+to make for thorough exhaustion of the material. The grids should be
+capable of being lifted out for cleaning. The lid may be made tight
+either by a clamp and rubber or leather washer, or by a liquid seal. If
+the purifying material is not hygroscopic, water, calcium chloride
+solution, or dilute glycerin may be used for sealing purposes; but if the
+material, or any part of it, does absorb water, the liquid in the seal
+should be some non-aqueous fluid like lubricating oil. Clamped lids are
+more suitable for small purifiers, sealed lids for large vessels. Care
+must be taken that condensation products cannot collect in the purifying
+vessel. If a separate drying material is employed in the same purifier
+the space it takes must be considered separately from that needed by the
+active chemical reagent. When emptying a foul purifier it should be
+recollected that the material may be corrosive, and being saturated with
+acetylene is likely to catch fire in presence of a light.
+
+Purifiers charged with heratol are stated, however, to admit of a more
+rapid flow of the gas through them than that stated above for puratylene.
+The ordinary allowance is 1 lb. of heratol for every cubic foot per hour
+of acetylene passing, with a minimum charge of 7 lb. of the material. As
+the quantity of material in the purifier is increased, however, the flow
+of gas per hour may be proportionately increased, _e.g._, a purifier
+charged with 132 lb. of heratol should purify 144 cubic feet of acetylene
+per hour.
+
+In the systematic purification of acetylene, the practical question
+arises as to how the attendant is to tell when his purifiers approach
+exhaustion and need recharging; for if it is undesirable to pass crude
+gas into the service, it is equally undesirable to waste so comparatively
+expensive a material as a purifying reagent. In Chapter XIV. it will be
+shown that there are chemical methods of testing for the presence, or
+determining the proportion, of phosphorus and sulphur in acetylene; but
+these are not suitable for employment by the ordinary gas-maker. Heil has
+stated that the purity of the gas may be judged by an inspection of its
+atmospheric flame as given by a Bunsen burner. Pure acetylene gives a
+perfectly transparent moderately dark blue flame, which has an inner cone
+of a pale yellowish green colour; while the impure gas yields a longer
+flame of an opaque orange-red tint with a bluish red inner zone. It
+should be noted, however, that particles of lime dust in the gas may
+cause the atmospheric flame to be reddish or yellowish (by presence of
+calcium or sodium) quite apart from ordinary impurities; and for various
+other reasons this appearance of the non-luminous flame is scarcely to be
+relied upon. The simplest means of ascertaining definitely whether a
+purifier is sufficiently active consists in the use of the test-papers
+prepared by E. Merck of Darmstadt according to G. Keppeler's
+prescription. These papers, cut to a convenient size, are put up in small
+books from which they may be torn one at a time. In order to test whether
+gas is sufficiently purified, one of the papers is moistened with
+hydrochloric acid of 10 per cent. strength, and the gas issuing from a
+pet-cock or burner orifice is allowed to impinge on the moistened part.
+The original black or dark grey colour of the paper is changed to white
+if the gas contains a notable amount of impurity, but remains unchanged
+if the gas is adequately purified. The paper consists of a specially
+prepared black porous paper which has been dipped in a solution of
+mercuric chloride (corrosive sublimate) and dried. Moistening the paper
+with hydrochloric acid provides in a convenient form for application
+Bergé's solution for the detection of phosphine (_vide_ Chapter
+XIV.). The Keppeler test-papers turn white when the gas contains either
+ammonia, phosphine, siliciuretted hydrogen, sulphuretted hydrogen or
+organic sulphur compounds, but with carbon disulphide the change is slow.
+Thus the paper serves as a test for all the impurities likely to occur in
+acetylene. The sensitiveness of the test is such that gas containing
+about 0.15 milligramme of sulphur, and the same amount of phosphorus, per
+litre (= 0.0655 grain per cubic foot) imparts in five minutes a distinct
+white mark to the moistened part of the paper, while gas containing 0.05
+milligramme of sulphur per litre (= 0.022 grain per cubic foot) gives in
+two minutes a dull white mark visible only by careful inspection. If,
+therefore, a distinct white mark appears on moistened Keppeler paper when
+it is exposed for five minutes to a jet of acetylene, the latter is
+inadequately purified. If the gas has passed through a purifier, this
+test indicates that the material is not efficient, and that the purifier
+needs recharging. The moistening of the Keppeler paper with hydrochloric
+acid before use is essential, because if not acidified the paper is
+marked by acetylene itself. The books of Keppeler papers are put up in a
+case which also contains a bottle of acid for moistening them as required
+and are obtainable wholesale of E. Merek, 16 Jewry Street, London, E.C.,
+and retail of the usual dealers in chemicals. If Keppeler's test-papers
+are not available, the purifier should be recharged as a matter of
+routine as soon as a given quantity of carbide--proportioned to the
+purifying capacity of the charge of purifying material--has been used
+since the last recharging. Thus the purifier may conveniently contain
+enough material to purify the gas evolved from two drums of carbide, in
+which case it would need recharging when every second drum of carbide is
+opened.
+
+REGULATIONS AS TO PURIFICATION.--The British Acetylene
+Association has issued the following set of regulations as to purifying
+material and purifiers for acetylene:
+
+Efficient purifying material and purifiers shall comply with the
+following requirements:
+
+(1) The purifying material shall remove phosphorus and sulphur compounds
+to a commercially satisfactory degree; _i.e._, not to a greater
+degree than will allow easy detection of escaping gas through its odour.
+
+(2) The purifying material shall not yield any products capable of
+corroding the gas-mains or fittings.
+
+(3) The purifying material shall, if possible, be efficient as a drying
+agent, but the Association does not consider this an absolute necessity.
+
+(4) The purifying material shall not, under working conditions, be
+capable of forming explosive compounds or mixtures. It is understood,
+naturally, that this condition does not apply to the unavoidable mixture
+of acetylene and air formed when recharging the purifier.
+
+(5) The apparatus containing the purifying material shall be simple in
+construction, and capable of being recharged by an inexperienced person
+without trouble. It shall be so designed as to bring the gas into proper
+contact with the material.
+
+(6) The containers in purifiers shall be made of such materials as are
+not dangerously affected by the respective purifying materials used.
+
+(7) No purifier shall be sold without a card of instructions suitable or
+hanging up in some convenient place. Such instructions shall be of the
+most detailed nature, and shall not presuppose any expert knowledge
+whatever on the part of the operator.
+
+Reference also to the abstracts of the official regulations as to
+acetylene installations in foreign countries given in Chapter IV. will
+show that they contain brief rules as to purifiers.
+
+DRYING.--It has been stated in Chapter III. that the proper position for
+the chemical purifiers of an acetylene plant is after the holder; and
+they therefore form the last items in the installation unless a "station"
+governor and meter are fitted. It is therefore possible to use them also
+to remove the moisture in the gas, if a material hygroscopic in nature is
+employed to charge them. This should be true more particularly with
+puratylene, which contains a notable proportion of the very hygroscopic
+body calcium chloride. If a separate drier is desirable, there are two
+methods of charging it. It may be filled either with some hygroscopic
+substance such as porous calcium chloride or quicklime in very coarse
+powder, which retains the water by combining with it; or the gas may be
+led through a vessel loaded with calcium carbide, which will manifestly
+hold all the moisture, replacing it by an equivalent quantity of
+(unpurified) acetylene. The objection is sometimes urged against this
+latter method, that it restores to the gas the nauseous odour and the
+otherwise harmful impurities it had more or less completely lost in the
+purifiers; but as regards the first point, a nauseous odour is not, as
+has previously been shown, objectionable in itself, and as regards the
+second, the amount of impurities added by a carbide drier, being strictly
+limited by the proportion of moisture in the damp gas, is too small to be
+noticeable at the burners or elsewhere. As is the case with purification,
+absolute removal of moisture is not called for; all that is needed is to
+extract so much that the gas shall never reach its saturation-point in
+the inaccessible parts of the service during the coldest winter's night.
+Any accessible length of main specially exposed to cold may be
+safeguarded by itself; being given a steady fall to a certain point
+(preferably in a frost-free situation), and there provided with a
+collecting-box from which the deposited liquid can be removed
+periodically with a pump or otherwise.
+
+FILTRATION.--The gas issuing from the purifier or drier is very liable to
+hold in suspension fine dust derived from the purifying or drying
+material used. It is essential that thin dust should be abstracted before
+the gas reaches the burners, otherwise it will choke the orifices and
+prevent them functioning properly. Consequently the gas should pass
+through a sufficient layer of filtering material after it has traversed
+the purifying material (and drier if one is used). This filtering
+material may be put either as a final layer in the purifier (or drier),
+or in a separate vessel known as a filter. Among filtering materials in
+common use may be named cotton-wool, fine canvas or gauze, felt and
+asbestos-wool. The gas must be fairly well dried before it enters the
+filter, otherwise the latter will become choked with deposited moisture,
+and obstruct the passage of the gas.
+
+Having now described the various items which go to form a well-designed
+acetylene installation, it may be useful to recapitulate briefly, with
+the object of showing the order in which they should be placed. From the
+generator the gas passes into a condenser to cool it and to remove any
+tarry products and large quantities of water. Next it enters a washing
+apparatus filled with water to extract water-soluble impurities. If the
+generator is of the carbide-to-water pattern, the condenser may be
+omitted, and the washer is only required to retain any lime froth and to
+act as a water-seal or non-return valve. If the generator does not wash
+the gas, the washer must be large enough to act efficiently as such, and
+between it and the condenser should be put a mechanical filter to extract
+any dust. From the washer the acetylene travels to the holder. From the
+holder it passes through one or two purifiers, and from there travels to
+the drier and filter. If the holder does not throw a constant pressure,
+or if the purifier and drier are liable to cause irregularities, a
+governor or pressure regulator must be added after the drier. The
+acetylene is then ready to enter the service; but a station meter (the
+last item in the plant) is useful as giving a means of detecting any leak
+in the delivery-pipes and in checking the make of gas from the amount of
+carbide consumed. If the gas is required for the supply of a district, a
+station meter becomes quite necessary, because the public lamps will be
+fed with gas at a contract rate, and without the meter there would be no
+control over the volume of acetylene they consume. Where the gas finally
+leaves the generating-house, or where it enters the residence, a full-way
+stopcock should be put on the main.
+
+GENERATOR RESIDUES.--According to the type of generator employed the
+waste product removed therefrom may vary from a dry or moist powder to a
+thin cream or milk of lime. Any waste product which is quite liquid in
+its consistency must be completely decomposed and free from particles of
+calcium carbide of sensible magnitude; in the case of more solid
+residues, the less fluid they are the greater is the improbability (or
+the less is the evidence) that the carbide has been wholly spent within
+the apparatus. Imperfect decomposition of the carbide inside the
+generator not only means an obvious loss of economy, but its presence
+among the residues makes a careful handling of them essential to avoid
+accident owing to a subsequent liberation of acetylene in some
+unsuitable, and perhaps closed, situation. A residue which is not
+conspicuously saturated with water must be taken out of the generator-
+house into the open air and there flooded with water, being left in some
+uncovered receptacle for a sufficient time to ensure all the acetylene
+being given off. A residue which is liquid enough to flow should be run
+directly from the draw-off cock of the generator through a closed pipe to
+the outside; where, if it does not discharge into an open conduit, the
+waste-pipe must be trapped, and a ventilating shaft provided so that no
+gas can blow back into the generator-house.
+
+DISPOSAL OF RESIDUES.--These residues have now to be disposed of. In some
+circumstances they can be put to a useful purpose, as will be explained
+in Chapter XII.; otherwise, and always perhaps on the small scale--
+certainly always if the generator overheats the gas and yields tar among
+the spent lime--they must be thrown into a convenient place. It should be
+remembered that although methods of precipitating sewage by adding lime,
+or lime water, to it have frequently been used, they have not proved
+satisfactory, partly because the sludge so obtained is peculiarly
+objectionable in odour, and partly because an excess of lime yields an
+effluent containing dissolved lime, which among other disadvantages is
+harmful to fish. The plan of running the liquid residues of acetylene
+manufacture into any local sewerage system which may be found in the
+neighbourhood of the consumer's premises, therefore, is very convenient
+to the consumer; but is liable to produce complaints if the sewage is
+afterwards treated chemically, or if its effluent is passed untreated
+into a highly preserved river; and the same remark applies in a lesser
+degree if the residues are run into a private cesspool the liquid
+contents of which automatically flow away into a stream. If, however, the
+cesspool empties itself of liquid matter by filtration or percolation
+through earth, there can be no objection to using it to hold the lime
+sludge, except in so far as it will require more frequent emptying. On
+the whole, perhaps the best method of disposing of these residues is to
+run them into some open pit, allowing the liquid to disappear by
+evaporation and percolation, finally burying the solid in some spot where
+it will be out of the way. When a large carbide-to-water generator is
+worked systematically so as to avoid more loss of acetylene by solution
+in the excess of liquid than is absolutely necessary, the liquid residues
+coming from it will be collected in some ventilated closed tank where
+they can settle quietly. The clear lime-water will then be pumped back
+into the generator for further use, and the almost solid sludge will be
+ready to be carried to the pit where it is to be buried. Special care
+must be taken in disposing of the residues from a generator in which oil
+is used to control evolution of gas. Such oil floats on the aqueous
+liquid; and a very few drops spread for an incredible distance as an
+exceedingly thin film, causing those brilliant rainbow-like colours which
+are sometimes imagined to be a sign of decomposing organic matter. The
+liquid portions of these residues must be led through a pit fitted with a
+depending partition projecting below the level at which the water is
+constantly maintained; all the oil then collects on the first side of the
+partition, only water passing underneath, and the oil may be withdrawn
+and thrown away at intervals.
+
+
+
+CHAPTER VI
+
+THE CHEMICAL AND PHYSICAL PROPERTIES OF ACETYLENE
+
+It will only be necessary for the purpose of this book to indicate the
+more important chemical and physical properties of acetylene, and, in
+particular, those which have any bearing on the application of acetylene
+for lighting purposes. Moreover, it has been found convenient to discuss
+fully in other chapters certain properties of acetylene, and in regard to
+such properties the reader is referred to the chapters mentioned.
+
+PHYSICAL PROPERTIES.--Acetylene is a gas at ordinary temperatures,
+colourless, and, when pure, having a not unpleasant, so-called "ethereal"
+odour. Its density, or specific gravity, referred to air as unity, has
+been found experimentally by Leduc to be 0.9056. It is customary to adopt
+the value 0.91 for calculations into which the density of the gas enters
+(_vide_ Chapter VII.). The density of a gas is important not only
+for the determination of the size of mains needed to convey it at a given
+rate of flow under a given pressure, as explained in Chapter VII., but
+also because the volume of gas which will pass through small orifices in
+a given time depends on its density. According to Graham's well-known law
+of the effusion of gases, the velocity with which a gas effuses varies
+directly as the square root of the difference of pressure on the two
+sides of the opening, and inversely as the square root of the density of
+the gas. Hence it follows that the volume of gas which escapes through a
+porous pipe, an imperfect joint, or a burner orifice is, provided the
+pressure in the gas-pipe is the same, a function of the square root of
+the density of the gas. Hence this density has to be taken into
+consideration in the construction of burners, i.e., a burner required to
+pass a gas of high density must have a larger orifice than one for a gas
+of low density, if the rate of flow of gas is to be the same under the
+same pressure. This, however, is a question for the burner manufacturers,
+who already make special burners for gases of different densities, and it
+need not trouble the consumer of acetylene, who should always use burners
+devised for the consumption of that gas. But the Law of effusion
+indicates that the volume of acetylene which can escape from a leaky
+supply-pipe will be less than the volume of a gas of lower density,
+_e.g._, coal-gas, if the pressure in the pipe is the same for both.
+This implies that on an extensive distributing system, in which for
+practical reasons leakage is not wholly avoidable, the loss of gas
+through leakage will be less for acetylene than for coal-gas, given the
+same distributing pressure. If _v_ = the loss of acetylene from a
+distributing system and _v'_ = the loss of coal-gas from a similar
+system worked at the same pressure, both losses being expressed in
+volumes (cubic feet) per hour, and the coal-gas being assumed to have a
+density of 0.04, then
+
+(1) (_v_/_v'_) = (0.40 / 0.91)^(1/2) = 0.663
+
+or, _v_ = 0.663_v'_,
+
+which signifies that the loss of acetylene by leakage under the same
+conditions of pressure, &c., will be only 0.663 times that of the loss of
+coal-gas. In practice, however, the pressures at which the gases are
+usually sent through mains are not identical, being greater in the case
+of acetylene than in that of coal-gas. Formula (1) therefore requires
+correction whenever the pressures are different, and calling the pressure
+at which the acetylene exists in the main _p_, and the corresponding
+pressure of the coal-gas _p'_, the relative losses by leakage are--
+
+(2) (_v_/_v'_) = (0.40 / 0.91)^(1/2) x (_p_/_p'_)^(1/2)
+
+_v_ = 0.663_v'_ x (_p_/_p'_)^(1/2)
+
+It will be evident that whenever the value of the fraction
+(_p_/_p'_)^(1/2), is less than 1.5, _i.e._, whenever the pressure of
+the acetylene does not exceed double that of the coal-gas present in
+pipes of given porosity or unsoundness, the loss of acetylene will be
+less than that of coal-gas. This is important, especially in the case of
+large village acetylene installations, where after a time it would be
+impossible to avoid some imperfect joints, fractured pipes, &c.,
+throughout the extensive distributing mains. The same loss of gas by
+leakage would represent a far higher pecuniary value with acetylene than
+with coal-gas, because the former must always be more costly per unit of
+volume than the latter. Hence it is important to recognise that the rate
+of leakage, _cśteris paribus_, is less with acetylene, and it is
+also important to observe the economical advantage, at least in terms of
+gas or calcium carbide, of sending the acetylene into the mains at as low
+a pressure as is compatible with the length of those mains and the
+character of the consumers' burners. As follows from what will be said in
+Chapter VII., a high initial pressure makes for economy in the prime cost
+of, and in the expense of laying, the mains, by enabling the diameter of
+those mains to be diminished; but the purchase and erection of the
+distributing system are capital expenses, while a constant expenditure
+upon carbide to meet loss by leakage falls upon revenue.
+
+The critical temperature of acetylene, _i.e._, the temperature below
+which an abrupt change from the gaseous to the liquid state takes place
+if the pressure is sufficiently high, is 37° C., and the critical
+pressure, _i.e._, the pressure under which that change takes place
+at that temperature, is nearly 68 atmospheres. Below the critical
+temperature, a lower pressure than this effects liquefaction of the gas,
+_i.e._, at 13.5° C. a pressure of 32.77 atmospheres, at 0° C., 21.53
+atmospheres (Ansdell, _cf._ Chapter XI.). These data are of
+comparatively little practical importance, owing to the fact that, as
+explained in Chapter XI., liquefied acetylene cannot be safely utilised.
+
+The mean coefficient of expansion of gaseous acetylene between 0° C. and
+100° C., is, under constant pressure, 0.003738; under constant volume,
+0.003724. This means that, if the pressure is constant, 0.003738
+represents the increase in volume of a given mass of gaseous acetylene
+when its temperature is raised one degree (C.), divided by the volume of
+the same mass at 0° C. The coefficients of expansion of air are: under
+constant pressure, 0.003671; under constant volume, 0.003665; and those
+of the simple gases (nitrogen, hydrogen, oxygen) are very nearly the
+same. Strictly speaking the table given in Chapter XIV., for facilitating
+the correction of the volume of gas measured over water, is not quite
+correct for acetylene, owing to the difference in the coefficients of
+expansion of acetylene and the simple gases for which the table was drawn
+up, but practically no appreciable error can ensue from its use. It is,
+however, for the correction of volumes of gases measured at different
+temperatures to one (normal) temperature, and, broadly, for determining
+the change of volume which a given mass of the gas will undergo with
+change of temperature, that the coefficient of expansion of a gas becomes
+an important factor industrially.
+
+Ansdell has found the density of liquid acetylene to range from 0.460 at
+-7° C. to 0.364 at +35.8° C., being 0.451 at 0° C. Taking the volume of
+the liquid at -7° as unity, it becomes 1.264 at 35.8°, and thence Ansdell
+infers that the mean coefficient of expansion per degree is 0.00489° for
+the total range of pressure." Assuming that the liquid was under the same
+pressure at the two temperatures, the coefficient of expansion per degree
+Centigrade would be 0.00605, which agrees more nearly with the figure
+0.007 which is quoted, by Fouché As mentioned before, data referring to
+liquid (_i.e._, liquefied) acetylene are of no practical importance,
+because the substance is too dangerous to use. They are, however,
+interesting in so far as they indicate the differences in properties
+between acetylene converted into the liquid state by great pressure, and
+acetylene dissolved in acetone under less pressure; which differences
+make the solution fit for employment. It may be observed that as the
+solution of acetylene in acetone is a liquid, the acetylene must exist
+therein as a liquid; it is, in fact, liquid acetylene in a state of
+dilution, the diluent being an exothermic and comparatively stable body.
+
+The specific heat of acetylene is given by M. A. Morel at 0.310, though
+he has not stated by whom the value was determined. For the purpose of a
+calculation in Chapter III. the specific heat at constant pressure was
+assumed to be 0.25, which, in the absence of precise information, appears
+somewhat more probable as an approximation to the truth. The ratio
+(_k_ or C_p/C_v ) of the specific heat at constant pressure to that
+at constant volume has been found by Maneuvrier and Fournier to be 1.26;
+but they did not measure the specific heat itself. [Footnote: The ratio
+1.26 _k_ or (C_p/C_v) has been given in many text-books as the value
+of the specific heat of acetylene, whereas this value should obviously be
+only about one-fourth or one-fifth of 1.26.
+
+By employing the ordinary gas laws it is possible approximately to
+calculate the specific heat of acetylene from Maneuvrier and Fournier's
+ratio. Taking the molecular weight of acetylene as 26, we have
+
+26 C_p - 26 C_v = 2 cal.,
+
+and
+
+C_p = 1.26 C_v.
+
+From this it follows that C_p, _i.e._, the specific heat at constant
+pressure of acetylene, should be 0.373.] It will be seen that this value
+for _k_ differs considerably from the corresponding ratio in the
+case of air and many common gases, where it is usually 1.41; the figure
+approaches more closely that given for nitrous oxide. For the specific
+heat of calcium carbide Carlson quotes the following figures:
+
+ 0° 1000° 1500° 2000° 2500° 3000° 3500°
+0.247 0.271 0.296 0.325 0.344 0.363 0.381
+
+The molecular volume of acetylene is 0.8132 (oxygen = 1).
+
+According to the international atomic weights adopted in 1908, the
+molecular weight of acetylene is 26.016 if O = 16; in round numbers, as
+ordinarily used, it is 26. Employing the latest data for the weight of 1
+litre of dry hydrogen and of dry normal air containing 0.04 per cent. of
+carbon dioxide at a temperature of 0° C. and a barometric pressure of 760
+mm. in the latitude of London, viz., 0.089916 and 1.29395 grammes
+respectively (Castell-Evans), it now becomes possible to give the weight
+of a known volume of dry or moist acetylene as measured under stated
+conditions with some degree of accuracy. Using 26.016 as the molecular
+weight of the gas (O = 16), 1 litre of dry acetylene at 0° C. and 760 mm.
+weighs 1.16963 grammes, or 1 gramme measures 0.854973 litre. From this it
+follows that the theoretical specific gravity of the gas at 0°/0° C. is
+0.9039 (air = 1), a figure which may be compared with Leduc's
+experimental value of 0.9056. Taking as the coefficient of expansion at
+constant pressure the figure already given, viz., 0.003738, the weights
+and measures of dry and moist acetylene observed under British conditions
+(60° F. and 30 inches of mercury) become approximately:
+
+ Dry. Saturated.
+ 1 litre . . . 1.108 grm. . . 1.102 grm.
+ 1 gramme . . . 0.902 litre. . . 0.907 litre.
+ 1000 cubic feet . 69.18 lb. . . . 68.83 lb.
+
+It should be remembered that unless the gas has been passed through a
+chemical drier, it is always saturated with aqueous vapour, the amount of
+water present being governed by the temperature and pressure. The 1 litre
+of moist acetylene which weighs 1.102 gramme at 60° F. and 30 inches of
+mercury, contains 0.013 gramme of water vapour; and therefore the weight
+of dry acetylene in the 1 litre of moist gas is 1.089 gramme. Similarly,
+the 68.83 pounds which constitute the weight of 1000 cubic feet of moist
+acetylene, as measured under British standard conditions, are composed of
+almost exactly 68 pounds of dry acetylene and 0.83 pound of water vapour.
+The data required in calculating the mass of vapour in a known volume of
+a saturated gas at any observed temperature and pressure, _i.e._, in
+reducing the figures to those which represent the dry gas at any other
+(standard) temperature and pressure, will be found in the text-books of
+physical chemistry. It is necessary to recollect that since coal-gas is
+measured wet, the factors given in the table quoted in Chapter XIV. from
+the "Notification of the Gas Referees" simply serve to convert the volume
+of a wet gas observed under stated conditions to the equivalent volume of
+the same wet gas at the standard conditions mentioned.
+
+HEAT OF COMBUSTION, &C--Based on Berthelot and Matignon's value for the
+heat of combustion which is given on a subsequent page, viz., 315.7 large
+calories per molecular weight of 26.016 grammes, the calorific power of
+acetylene under different conditions is shown in the following table:
+
+ Dry. Dry. Saturated.
+ 0° C. & 760 mm. 60° F & 30 ins. 60° F. & 30 ins.
+
+1 gramme 12.14 cals. 12.14 cals. 12.0 cals.
+1 litre 14.l9 " 13.45 " 13.22 "
+1 cubic foot 40.19 " 380.8 " 374.4 "
+
+The figures in the last column refer to the dry acetylene in the gas, no
+correction having been made for the heat absorbed by the water vapour
+present. As will appear in Chapter X., the average of actual
+determinations of the calorific value of ordinary acetylene is 363 large
+calories or 1440 B.Th.U. per cubic foot. The temperature of ignition of
+acetylene has been generally stated to be about 480° C. V. Meyer and
+Münch in 1893 found that a mixture of acetylene and oxygen ignited
+between 509° and 515° C. Recent (1909) investigations by H. B. Dixon and
+H. F. Coward show, however, that the ignition temperature in neat oxygen
+is between 416° and 440° (mean 428° C.) and in air between 406° and 440°,
+with a mean of 429° C. The corresponding mean temperature of ignition
+found by the same investigators for other gases are: hydrogen, 585°;
+carbon monoxide, moist 664°, dry 692°; ethylene, in oxygen 510°, in air
+543°; and methane, in oxygen between 550° and 700°, and in air, between
+650° and 750° C.
+
+Numerous experiments have been performed to determine the temperature of
+the acetylene flame. According to an exhaustive research by L. Nichols,
+when the gas burns in air it attains a maximum temperature of 1900° C. ±
+20°, which is 120° higher than the temperature he found by a similar
+method of observation for the coal-gas flame (fish-tail burner). Le
+Chatelier had previously assigned to the acetylene flame a temperature
+between 2100° and 2400°, while Lewes had found for the dark zone 459°,
+for the luminous zone 1410°, and for the tip 1517° C, Féry and Mahler
+have also made measurements of the temperatures afforded by acetylene and
+other fuels, some of their results being quoted below. Féry employed his
+optical method of estimating the temperature, Mahler a process devised by
+Mallard and Le Chatelier. Mahler's figures all relate to flames supplied
+with air at a temperature of 0° C. and a constant pressure of 760 mm.
+
+Hydrogen . . . . . . . . . . . 1900 1960
+Carbon monoxide . . . . . . . . . -- 2100
+Methane . . . . . . . . . . . -- _ 1850
+Coal-gas (luminous) . . . . . . . . 1712 |
+ " (atmospheric, with deficient supply of air) . 1812 | 1950
+ " (atmospheric, with full supply of air) . . 1871 _|
+Water-gas . . . . . . . . . . -- 2000
+Oxy-coal-gas blowpipe . . . . . . . 2200 --
+Oxy-hydrogen blowpipe . . . . . . . 2420 --
+Acetylene . . . . . . . . . . 2548 2350
+Alcohol . . . . . . . . . . . 1705 1700
+Alcohol (in Denayrouze Bunsen) . . . . . 1862 --
+Alcohol and petrol in equal parts . . . . 2053 --
+Crude petroleum (American) . . . . . . -- 2000
+Petroleum spirit " . . . . . . . -- 1920
+Petroleum oil " . . . . . . . -- 1660
+
+Catani has published the following determinations of the temperature
+yielded by acetylene when burnt with cold and hot air and also with
+oxygen:
+
+Acetylene and cold air . . . . . . 2568° C.
+ " air at 500° C . . . . 2780° C.
+ " air at 1000° C . . . . 3000° C.
+ " oxygen . . . . . . 4160° C.
+
+EXPLOSIVE LIMITS.--The range of explosibility of mixtures of acetylene
+and air has been determined by various observers. Eitner's figures for
+the lower and upper explosive limits, when the mixture, at 62.6° F., is
+in a tube 19 mm. in diameter, and contains 1.9 per cent. of aqueous
+vapour, are 3.35 and 52.3 per cent. of acetylene (_cf._ Chapter X.).
+In this case the mixture was fired by electric spark. In wider vessels,
+the upper explosive limit, when the mixture was fired by a Bunsen flame,
+was found to be as high as 75 per cent. of acetylene. Eitner also found
+that when 13 of the 21 volumes of oxygen in air are displaced by carbon
+dioxide, a mixture of such "carbon dioxide air" with acetylene is
+inexplosive in all proportions. Also that when carbon dioxide is added to
+a mixture of acetylene and air, an explosion no longer occurs when the
+carbon dioxide amounts to 46 volumes or more to every 54 volumes of air,
+whatever may be the proportion of acetylene in the mixture. [Footnote:
+According to Caro, if acetylene is added to a mixture composed of 55 per
+cent. by volume of air and 45 per cent. of carbon dioxide, the whole is
+only explosive when the proportion of acetylene lies between 5.0 and 5.8
+per cent. Caro has also quoted the effect of various inflammable vapours
+upon the explosive limits of acetylene, his results being referred to in
+Chapter X.] These figures are valuable in connexion with the prevention
+of the formation of explosive mixtures of air and acetylene when new
+mains or plant are being brought into operation (_cf._ Chapter
+VII.). Eitner has also shown, by direct investigation on mixtures of
+other combustible gases and air, that the range of explosibility is
+greatly reduced by increase in the proportion of aqueous vapour present.
+As the proportion of aqueous vapour in gas standing over water increases
+with the temperature the range of explosibility of mixtures of a
+combustible gas and air is naturally and automatically reduced when the
+temperature rises, provided the mixture is in contact with water. Thus at
+17.0° C., mixtures of hydrogen, air, and aqueous vapour containing from
+9.3 to 65.0 per cent, of hydrogen are explosive, whereas at 78.1° C.,
+provided the mixture is saturated with aqueous vapour, explosion occurs
+only when the percentage of hydrogen in the mixture is between 11.2 and
+21.9. The range of explosibility of mixtures of acetylene and air is
+similarly reduced by the addition of aqueous vapour (though the exact
+figures have not been experimentally ascertained); and hence it follows
+that when the temperature in an acetylene generator in which water is in
+excess, or in a gasholder, rises, the risk of explosion, if air is mixed
+with the gas, is automatically reduced with the rise in temperature by
+reason of the higher proportion of aqueous vapour which the gas will
+retain at the higher temperature. This fact is alluded to in Chapter II.
+Acetone vapour also acts similarly in lowering the upper explosive limit
+of acetylene (_cf._ Chapter XI.).
+
+It may perhaps be well to indicate briefly the practical significance of
+the range of explosibility of a mixture of air and a combustible gas,
+such as acetylene. The lower explosive limit is the lowest percentage of
+combustible gas in the mixture of it and air at which explosion will
+occur in the mixture if a light or spark is applied to it. If the
+combustible gas is present in the mixture with air in less than that
+percentage explosion is impossible. The upper explosive limit is the
+highest percentage of combustible gas in the mixture of it and air at
+which explosion will occur in the mixture if a light or spark is applied
+to it. If the combustible gas is present in the mixture with air in more
+than that percentage explosion is impossible. Mixtures, however, in which
+the percentage of combustible gas lies between these two limits will
+explode when a light or spark is applied to them; and the comprehensive
+term "range of explosibility" is used to cover all lying between the two
+explosive limits. If, then, a naked light is applied to a vessel
+containing a mixture of a combustible gas and air, in which mixture the
+proportion of combustible gas is below the lower limit of explosibility,
+the gas will not take fire, but the light will continue to burn, deriving
+its necessary oxygen from the excess of air present. On the other hand,
+if a light is applied to a vessel containing a mixture of a combustible
+gas and air, in which mixture the proportion of combustible gas is above
+the upper limit of explosibility, the light will be extinguished, and
+within the vessel the gaseous mixture will not burn; but it may burn at
+the open mouth of the vessel as it comes in contact with the surrounding
+air, until by diffusion, &c., sufficient air has entered the vessel to
+form, with the remaining gas, a mixture lying within the explosive
+limits, when an explosion will occur. Again, if a gaseous mixture
+containing less of its combustible constituent than is necessary to
+attain the lower explosive limit escapes from an open-ended pipe and a
+light is applied to it, the mixture will not burn as a useful compact
+flame (if, indeed, it fires at all); if the mixture contains more of its
+combustible constituent than is required to attain the upper explosive
+limit, that mixture will burn quietly at the mouth of the pipe and will
+be free from any tendency to fire back into the pipe--assuming, of
+course, that the gaseous mixture within the pipe is constantly travelling
+towards the open end. If, however, a gaseous mixture containing a
+proportion of its combustible constituent which lies between the lower
+and the upper explosive limit of that constituent escapes from an open-
+ended pipe and a light is applied, the mixture will fire and the flame
+will pass back into the pipe, there to produce an explosion, unless the
+orifice of the said pipe is so small as to prevent the explosive wave
+passing (as is the case with a proper acetylene burner), or unless the
+pipe itself is so narrow as appreciably to alter the range of
+explosibility by lowering the upper explosive limit from its normal
+value.
+
+By far the most potent factor in altering the range of explosibility of
+any gas when mixed with air is the diameter of the vessel containing or
+delivering such mixture. Le Chatelier has investigated this point in the
+case of acetylene, and his values are reproduced overleaf; they are
+comparable among themselves, although it will be observed that his
+absolute results differ somewhat from those obtained by Eitner which are
+quoted later:
+
+_Explosive Limits of Acetylene mixed with Air._--(Le Chatelier.)
+
+ ___________________________________________________________
+| | | |
+| | Explosive Limits. | |
+| Diameter of Tube |_______________________| Range of |
+| in Millimetres. | | | Explosibility. |
+| | Lower. | Upper. | |
+|__________________|___________|___________|________________|
+| | | | |
+| | Per Cent. | Per Cent. | Per Cent. |
+| 40 | 2.9 | 64 | 61.1 |
+| 30 | 3.1 | 62 | 58.9 |
+| 20 | 3.5 | 55 | 51.5 |
+| 6 | 4.0 | 40 | 36.0 |
+| 4 | 4.5 | 25 | 20.5 |
+| 2 | 5.0 | 15 | 10.0 |
+| 0.8 | 7.7 | 10 | 2.3 |
+| 0.5 | ... | ... | ... |
+|__________________|___________|___________|________________|
+
+Thus it appears that past an orifice or constriction 0.5 mm. in diameter
+no explosion of acetylene can proceed, whatever may be the proportions
+between the gas and the air in the mixture present.
+
+With every gas the explosive limits and the range of explosibility are
+also influenced by various circumstances, such as the manner of ignition,
+the pressure, and other minor conditions; but the following figures for
+mixtures of air and different combustible gases were obtained by Eitner
+under similar conditions, and are therefore strictly comparable one with
+another. The conditions were that the mixture was contained in a tube 19
+mm. (3/4-inch) wide, was at about 60° to 65° F., was saturated with
+aqueous vapour, and was fired by electric spark.
+
+_Table giving the Percentage by volume of Combustible Gas in a Mixture
+of that Gas and Air corresponding with the Explosive Limits of such a
+Mixture._--(Eitner.)
+
+ ____________________________________________________________________
+| | | | |
+| Description of | Lower | Upper | Difference between the |
+| Combustible Gas. | Explosive | Explosive | Lower and Upper Limits, |
+| | Limit. | Limit. | showing the range |
+| | | | covered by the |
+| | | | Explosive Mixtures. |
+|__________________|___________|___________|_________________________|
+| | | | |
+| | Per Cent. | Per Cent. | Per Cent. |
+| Carbon monoxide | 16.50 | 74.95 | 58.45 |
+| Hydrogen | 9.45 | 66.40 | 57.95 |
+| Water-gas | | | |
+| (uncarburetted) | 12.40 | 66.75 | 54.35 |
+| ACETYLENE | 3.35 | 52.30 | 48.95 |
+| Coal-gas | 7.90 | 19.10 | 11.20 |
+| Ethylene | 4.10 | 14.60 | 10.50 |
+| Methane | 6.10 | 12.80 | 6.70 |
+| Benzene (vapour) | 2.65 | 6.50 | 3.85 |
+| Pentane " | 2.40 | 4.90 | 2.50 |
+| Benzoline " | 2.40 | 4.90 | 2.50 |
+|__________________|___________|___________|_________________________|
+
+These figures are of great practical significance. They indicate that a
+mixture of acetylene and air becomes explosive (_i.e._, will explode
+if a light is applied to it) when only 3.35 per cent. of the mixture is
+acetylene, while a similar mixture of coal-gas and air is not explosive
+until the coal-gas reaches 7.9 per cent. of the mixture. And again, air
+may be added to coal-gas, and it does not become explosive until the
+coal-gas is reduced to 19.1 per cent. of the mixture, while, on the
+contrary, if air is added to acetylene, the mixture becomes explosive as
+soon as the acetylene has fallen to 52.3 per cent. Hence the immense
+importance of taking precautions to avoid, on the one hand, the escape of
+acetylene into the air of a room, and, on the other hand, the admixture
+of air with the acetylene in any vessel containing it or any pipe through
+which it passes. These precautions are far more essential with acetylene
+than with coal-gas. The table shows further how great is the danger of
+explosion if benzene, benzoline, or other similar highly volatile
+hydrocarbons [Footnote: The nomenclature of the different volatile
+spirits is apt to be very confusing. "Benzene" is the proper name for the
+most volatile hydrocarbon derived from coal-tar, whose formula is C_6H_6.
+Commercially, benzene is often known as "benzol" or "benzole"; but it
+would be generally advantageous if those latter words were only used to
+mean imperfectly rectified benzene, _i.e._, mixtures of benzene with
+toluene, &c., such as are more explicitly understood by the terms "90.s
+benzol" and "50.s benzol." "Gasoline," "carburine," "petroleum ether,"
+"benzine," "benzoline," "petrol," and "petroleum spirit" all refer to
+more or less volatile (the most volatile being mentioned first) and more
+or less thoroughly rectified products obtained from petroleum. They are
+mixtures of different hydrocarbons, the greater part of them having the
+general chemical formula C_nH_2n+2 where n = 5 or more. None of them is a
+definite chemical compound as is benzene; when n = 5 only the product is
+pentane. These hydrocarbons are known to chemists as "paraffins,"
+"naphthenes" being occasionally met with; while a certain proportion of
+unsaturated hydrocarbons is also present in most petroleum spirits. The
+hydrocarbons of coal-tar are "aromatic hydrocarbons," their generic
+formula being C_nH_2^n-6, where n is never less than 6.] are allowed to
+vaporise in a room in which a light may be introduced. Less of the vapour
+of these hydrocarbons than of acetylene in the air of a room brings the
+mixture to the lower explosive limit, and therewith subjects it to the
+risk of explosion. This tact militates strongly against the use of such
+hydrocarbons within a house, or against the use of air-gas, which, as
+explained in Chapter I., is air more or less saturated with the vapour of
+volatile hydrocarbons. Conversely, a combustible gas, such as acetylene,
+may be safely "carburetted" by these hydrocarbons in a properly
+constructed apparatus set up outside the dwelling-house, as explained in
+Chapter X., because there would be no air (as in air-gas) in the pipes,
+&c., and a relatively large escape of carburetted acetylene would be
+required to produce an explosive atmosphere in a room. Moreover, the
+odour of the acetylene itself would render the detection of a leak far
+easier with carburetted acetylene than with air-gas.
+
+N. Teclu has investigated the explosive limits of mixtures of air with
+certain combustible gases somewhat in the same manner as Eitner, viz.: by
+firing the mixture in an eudiometer tube by means of an electric spark.
+He worked, however, with the mixture dry instead of saturated with
+aqueous vapour, which doubtless helps to account for the difference
+between his and Eitner's results.
+
+_Table giving the Percentages by volume of Combustible Gas in a
+Dehydrated Mixture of that Gas and Air between which the Explosive Limits
+of such a Mixture lie._--(Teclu).
+
+ ____________________________________________________________________
+| | | |
+| | Lower Explosive Limit. | Upper Explosive Limit. |
+| Description of |________________________|________________________|
+| Combustible Gas. | | |
+| | Per Cent. of Gas. | Per Cent. of Gas. |
+|__________________|________________________|________________________|
+| | | |
+| ACETYLENE | 1.53-1.77 | 57.95-58.65 |
+| Hydrogen | 9.73-9.96 | 62.75-63.58 |
+| Coal-gas | 4.36-4.82 | 23.35-23.63 |
+| Methane | 3.20-3.67 | 7.46- 7.88 |
+|__________________|________________________|________________________|
+
+Experiments have been made at Lechbruch in Bavaria to ascertain directly
+the smallest proportion of acetylene which renders the air of a room
+explosive. Ignition was effected by the flame resulting when a pad of
+cotton-wool impregnated with benzoline or potassium chlorate was fired by
+an electrically heated wire. The room in which most of the tests were
+made was 8 ft. 10 in. long, 6 ft. 7 in. wide, and 6 ft. 8 in. high, and
+had two windows. When acetylene was generated in this room in normal
+conditions of natural ventilation through the walls, the volume generated
+could amount to 3 per cent. of the air-space of the room without
+explosion ensuing on ignition of the wool, provided time elapsed for
+equable diffusion, which, moreover, was rapidly attained. Further, it was
+found that when the whole of the acetylene which 2 kilogrammes or 4.4 lb.
+of carbide (the maximum permissible charge in many countries for a
+portable lamp for indoor use) will yield was liberated in a room, a
+destructive explosion could not ensue on ignition provided the air-space
+exceeded 40 cubic metres or 1410 cubic feet, or, if the evolved gas were
+uniformly diffused, 24 cubic metres or 850 cubic feet. When the walls of
+the room were rendered impervious to air and gas, and acetylene was
+liberated, and allowed time for diffusion, in the air of the room, an
+explosion was observed with a proportion of only 2-1/2 per cent. of
+acetylene in the air.
+
+_Solubility of Acetylene in Various Liquids._
+
+ _____________________________________________________________________
+| | | | |
+| | | Volumes of | |
+| | Tem- | Acetylene | |
+| Solvent. |perature.|dissolved by| Authority. |
+| | | 100 Vols. | |
+| | | of Solvent.| |
+|___________________________|_________|____________|__________________|
+| | | | |
+| | Degs. C | | |
+| Acetone . . . . | 15 | 2500 | Claude and Hess |
+| " . . . . | 50 | 1250 | " |
+| Acetic acid; alcohol . | 18 | 600 | Berthelot |
+| Benzoline; chloroform . | 18 | 400 | " |
+| Paraffin oil . . . | 0 | 103.3 | E. Muller |
+| " . . . | 18 | 150 | Berthelot |
+| Olive oil . . . . | -- | 48 | Fuchs and Schiff |
+| Carbon bisulphide . . | 18 | 100 | Berthelot |
+| " tetrachloride . | 0 | 25 | Nieuwland |
+| Water (at 4 65 atmospheres| | | |
+| pressure) . . | 0 | 160 | Villard |
+| " (at 755 mm. pressure)| 12 | 118 | Berthelot |
+| " (760 mm. pressure) . | 12 | 106.6 | E. Müller |
+| " " . | 15 | 110 | Lewes |
+| " " . | 18 | 100 | Berthelot |
+| " " . | -- | 100 | E. Davy (in 1836)|
+| " " . | 19.5 | 97.5 | E. Müller |
+| Milk of lime: about 10 | | | |
+| grammes of calcium hy- | 5 | 112 | Hammerschmidt |
+| droxide per 100 c.c. . | | | and Sandmann |
+| " " " | 10 | 95 | " |
+| " " " | 20 | 75 | " |
+| " " " | 50 | 38 | " |
+| " " " | 70 | 20 | " |
+| " " " | 90 | 6 | " |
+| Solution of common salt,5%| 19 | 67.9 | " |
+| (sodium chloride) " | 25 | 47.7 | " |
+| " 20%| 19 | 29.6 | " |
+| " " | 25 | 12.6 | " |
+| "(nearly saturated, | | | |
+| 26%) . . | 15 | 20.6 | " |
+| "(saturated, sp. gr.| | | |
+| 1-21) . . | 0 | 22.0 | E. Müller |
+| " " " | 12 | 21.0 | " |
+| " " " | 18 | 20.4 | " |
+| Solution of calcium | | | Hammerschmidt |
+| chloride (saturated) . | 15 | 6.0 | and Sandmann |
+| Bergé and Reychler's re- | | | |
+| agent . . . . | -- | 95 | Nieuwland |
+|___________________________|_________|____________|__________________|
+
+SOLUBILITY.--Acetylene is readily soluble in many liquids. It is
+desirable, on the one hand, as indicated in Chapter III., that the liquid
+in the seals of gasholders, &c., should be one in which acetylene is
+soluble to the smallest degree practically attainable; while, on the
+other hand, liquids in which acetylene is soluble in a very high degree
+are valuable agents for its storage in the liquid state. Hence it is
+important to know the extent of the solubility of acetylene in a number
+of liquids. The tabular statement (p. 179) gives the most trustworthy
+information in regard to the solubilities under the normal atmospheric
+pressure of 760 mm. or thereabouts.
+
+The strength of milk of lime quoted in the above table was obtained by
+carefully allowing 50 grammes of carbide to interact with 550 c.c. of
+water at 5° C. A higher degree of concentration of the milk of lime was
+found by Hammerschmidt and Sandmann to cause a slight decrease in the
+amount of acetylene held in solution by it. Hammerschmidt and Sandmann's
+figures, however, do not agree well with others obtained by Caro, who has
+also determined the solubility of acetylene in lime-water, using first, a
+clear saturated lime-water prepared at 20° C. and secondly, a milk of
+lime obtained by slaking 10 grammes of quicklime in 100 c.c. of water. As
+before, the figures relate to the volumes of acetylene dissolved at
+atmospheric pressure by 100 volumes of the stated liquid.
+
+ _________________________________________________
+| | | |
+| Temperature. | Lime-water. | Milk of Lime. |
+|_______________|_______________|_________________|
+| | | |
+| Degs C. | | |
+| 0 | 146.2 | 152.6 |
+| 5 | 138.5 | -- |
+| 15 | 122.8 | 134.8 |
+| 50 | 43.9 | 62.6 |
+| 90 | 6.2 | 9.2 |
+|_______________|_______________|_________________|
+
+Figures showing the solubility of acetylene in plain water at different
+temperatures have been published in Landolt-Börnstein's Physico-
+Chemical Tables. These are reproduced below. The "Coefficient of
+Absorption" is the volume of the gas, measured at 0° C. and a barometric
+height of 760 mm. taken up by one volume of water, at the stated
+temperature, when the gas pressure on the surface, apart from the vapour
+pressure of the water itself, is 760 mm. The "Solubility" is the weight
+of acetylene in grammes taken up by 100 grammes of water at the stated
+temperature, when the total pressure on the surface, including that of
+the vapour pressure of the water, is 760 mm.
+
+ _____________________________________________
+| | | |
+| Temperature. | Coefficient of | Solubility. |
+| | Absorption. | |
+|______________|________________|_____________|
+| | | |
+| Degs. C. | | |
+| 0 | 1.73 | 0.20 |
+| 1 | 1.68 | 0.19 |
+| 2 | 1.63 | 0.19 |
+| 3 | 1.58 | 0.18 |
+| 4 | 1.53 | 0.18 |
+| 5 | 1.49 | 0.17 |
+| 6 | 1.45 | 0.17 |
+| 7 | 1.41 | 0.16 |
+| 8 | 1.37 | 0.16 |
+| 9 | 1.34 | 0.15 |
+| 10 | 1.31 | 0.15 |
+| 11 | 1.27 | 0.15 |
+| 12 | 1.24 | 0.14 |
+| 13 | 1.21 | 0.14 |
+| 14 | 1.18 | 0.14 |
+| 15 | 1.15 | 0.13 |
+| 16 | 1.13 | 0.13 |
+| 17 | 1.10 | 0.13 |
+| 18 | 1.08 | 0.12 |
+| 19 | 1.05 | 0.12 |
+| 20 | 1.03 | 0.12 |
+| 21 | 1.01 | 0.12 |
+| 22 | 0.99 | 0.11 |
+| 23 | 0.97 | 0.11 |
+| 24 | 0.95 | 0.11 |
+| 25 | 0.93 | 0.11 |
+| 26 | 0.91 | 0.10 |
+| 27 | 0.89 | 0.10 |
+| 28 | 0.87 | 0.10 |
+| 29 | 0.85 | 0.10 |
+| 30 | 0.84 | 0.09 |
+|______________|________________|_____________|
+
+Advantage is taken, as explained in Chapter XI., of the high degree of
+solubility of acetylene in acetone, to employ a solution of the gas in
+that liquid when acetylene is wanted in a portable condition. The
+solubility increases very rapidly with the pressure, so that under a
+pressure of twelve atmospheres acetone dissolves about 300 times its
+original volume of the gas, while the solubility also increases greatly
+with a reduction in the temperature, until at -80° C. acetone takes up
+2000 times its volume of acetylene under the ordinary atmospheric
+pressure. Further details of the valuable qualities of acetone as a
+solvent of acetylene are given in Chapter XI., but it may here be
+remarked that the successful utilisation of the solvent power of acetone
+depends to a very large extent on the absolute freedom from moisture of
+both the acetylene and the acetone, so that acetone of 99 per cent.
+strength is now used as the solvent.
+
+Turning to the other end of the scale of solubility, the most valuable
+liquids for serving as seals of gasholders, &c., are readily discernible.
+Far superior to all others is a saturated solution of calcium chloride,
+and this should be selected as the confining liquid whenever it is
+important to avoid dissolution of acetylene in the liquid as far as may
+be. Brine comes next in order of merit for this purpose, but it is
+objectionable on account of its corrosive action on metals. Olive oil
+should, according to Fuchs and Schiff, be of service where a saline
+liquid is undesirable; mineral oil seems useless. Were they concordant,
+the figures for milk of lime would be particularly useful, because this
+material is naturally the confining liquid in the generating chambers of
+carbide-to-water apparatus, and because the temperature of the liquid
+rises through the heat evolved during the generation of the gas
+(_vide_ Chapters II. and III.). It will be seen that these figures
+would afford a means of calculating the maximum possible loss of gas by
+dissolution when a known volume of sludge is run off from a carbide-to-
+water generator at about any possible temperature.
+
+According to Garelli and Falciola, the depression in the freezing-point
+of water caused by the saturation of that liquid with acetylene is 0.08°
+C., the corresponding figure for benzene in place of water being 1.40° C.
+These figures indicate that 100 parts by weight of water should dissolve
+0.1118 part by weight of acetylene at 0° C., and that 100 parts of
+benzene should dissolve about 0.687 part of acetylene at 5° C. In other
+words, 100 volumes of water at the freezing-point should dissolve 95
+volumes of acetylene, and 100 volumes of benzene dissolve some 653
+volumes of the gas. The figure calculated for water in this way is lower
+than that which might be expected from the direct determinations at other
+temperatures already referred to; that for benzene may be compared with
+Berthelot's value of 400 volumes at 18° C. Other measurements of the
+solubility of acetylene in water at 0° C. have given the figure 0.1162
+per cent. by weight.
+
+TOXICITY.--Many experiments have been made to determine to what extent
+acetylene exercises a toxic action on animals breathing air containing a
+large proportion of it; but they have given somewhat inconclusive
+results, owing probably to varying proportions of impurities in the
+samples of acetylene used. The sulphuretted hydrogen and phosphine which
+are found in acetylene as ordinarily prepared are such powerful toxic
+agents that they would always, in cases of "acetylene" poisoning, be
+largely instrumental in bringing about the effects observed. Acetylene
+_per se_ would appear to have but a small toxic action; for the
+principal toxic ingredient in coal-gas is carbon monoxide, which does not
+occur in sensible quantity in acetylene as obtained from calcium carbide.
+The colour of blood is changed by inhalation of acetylene to a bright
+cherry-red, just as in cases of poisoning by carbon monoxide; but this is
+due to a more dissolution of the gas in the haemoglobin of the blood, so
+that there is much more hope of recovery for a subject of acetylene
+poisoning than for one of coal-gas poisoning. Practically the risk of
+poisoning by acetylene, after it has been purified by one of the ordinary
+means, is _nil_. The toxic action of the impurities of crude
+acetylene is discussed in Chapter V.
+
+Acetylene is an "endothermic" compound, as has been mentioned in Chapter
+II., where the meaning of the expression endothermic is explained. It has
+there been indicated that by reason of its endothermic nature it is
+unsafe to have acetylene at either a temperature of 780° C. and upwards,
+or at a pressure of two atmospheres absolute, or higher. If that
+temperature or that pressure is exceeded, dissociation (_i.e._,
+decomposition into its elements), if initiated at any spot, will extend
+through the whole mass of acetylene. In this sense, acetylene at or above
+780° C., or at two or more atmospheres pressure, is explosive in the
+absence of air or oxygen, and it is thereby distinguished from the
+majority of other combustible gases, such as the components of coal-gas.
+But if, by dilution with another gas, the partial pressure of the
+acetylene is reduced, then the mixture may be subjected to a higher
+pressure than that of two atmospheres without acquiring explosiveness, as
+is fully shown in Chapter XI. Thus it becomes possible safely to compress
+mixtures of acetylene and oil-gas or coal-gas, whereas unadmixed
+acetylene cannot be safely kept under a pressure of two atmospheres
+absolute or more. In a series of experiments carried out by Dupré on
+behalf of the British Home Office, and described in the Report on
+Explosives for 1897, samples of moist acetylene, free from air, but
+apparently not purified by any chemical process, were exposed to the
+influence of a bright red-hot wire. When the gas was held in the
+containing vessel at the atmospheric pressure then obtaining, viz., 30.34
+inches (771 mm.) of mercury, no explosion occurred. When the pressure was
+raised to 45.34 inches (1150 mm.), no explosion occurred; but when the
+pressure was further raised to 59.34 inches (1505 mm., or very nearly two
+atmospheres absolute) the acetylene exploded, or dissociated into its
+elements.
+
+Acetylene readily polymerises when heated, as has been stated in Chapter
+II., where the meaning of the term "polymerisation" has been explained.
+The effects of the products of the polymerisation of acetylene on the
+flame produced when the gas is burnt at the ordinary acetylene burners
+have been stated in Chapter VIII., where the reasons therefor have been
+indicated. The chief primary product of the polymerisation of acetylene
+by heat appears to be benzene. But there are also produced, in some cases
+by secondary changes, ethylene, methane, naphthalene, styrolene,
+anthracene, and homologues of several of these hydrocarbons, while carbon
+and hydrogen are separated. The production of these bodies by the action
+of heat on acetylene is attended by a reduction of the illuminative value
+of the gas, while owing to the change in the proportion of air required
+for combustion (_see_ Chapter VIII.), the burners devised for the
+consumption of acetylene fail to consume properly the mixture of gases
+formed by polymerisation from the acetylene. It is difficult to compare
+the illuminative value of the several bodies, as they cannot all be
+consumed economically without admixture, but the following table
+indicates approximately the _maximum_ illuminative value obtainable
+from them either by combustion alone or in admixture with some non-
+illuminating or feebly-illuminating gas:
+
+ ________________________________________________
+| | | |
+| | | Candles per |
+| | | Cubic Foot |
+|______________|___________________|_____________|
+| | | |
+| | | (say) |
+| Acetylene | C_2H_2 | 50 |
+| Hydrogen | H_2 | 0 |
+| Methane | CH_4 | 1 |
+| Ethane | C_2H_6 | 7 |
+| Propane | C_3H_8 | 11 |
+| Pentane | C_5H_12 (vapour) | 35 |
+| Hexane | C_6H_14 " | 45 |
+| Ethylene | C_2H_4 | 20 |
+| Propylene | C_3H_6 | 25 |
+| Benzene | C_6H_6 (vapour) | 200 |
+| Toluene | C_7H_8 " | 250 |
+| Naphthalene | C_10H_8 " | 400 |
+|______________|___________________|_____________|
+
+It appears from this table that, with the exception of the three
+hydrocarbons last named, no substance likely to be formed by the action
+of heat on acetylene has nearly so high an illuminative value--volume for
+volume--as acetylene itself. The richly illuminating vapours of benzene
+and naphthalene (and homologues) cannot practically add to the
+illuminative value of acetylene, because of the difficulty of consuming
+them without smoke, unless they are diluted with a large proportion of
+feebly- or non-illuminating gas, such as methane or hydrogen. The
+practical effect of carburetting acetylene with hydrocarbon vapours will
+be shown in Chapter X. to be disastrous so far as the illuminating
+efficiency of the gas is concerned. Hence it appears that no conceivable
+products of the polymerisation of acetylene by heat can result in its
+illuminative value being improved--even presupposing that the burners
+could consume the polymers properly--while practically a considerable
+deterioration of its value must ensue.
+
+The heat of combustion of acetylene was found by J. Thomson to be 310.57
+large calories per gramme-molecule, and by Berthelot to be 321.00
+calories. The latest determination, however, made by Berthelot and
+Matignon shows it to be 315.7 calories at constant pressure. Taking the
+heat of formation of carbon dioxide from diamond carbon at constant
+pressure as 94.3 calories (Berthelot and Matignon), which is equal to
+97.3 calories from amorphous carbon, and the heat of formation of liquid
+water as 69 calories; this value for the heat of combustion of acetylene
+makes its heat of formation to be 94.3 x 2 + 69 - 315.7 = -58.1 large
+calories per gramme-molecule (26 grammes) from diamond carbon, or -52.1
+from amorphous carbon. It will be noticed that the heat of combustion of
+acetylene is greater than the combined heats of combustion of its
+constituents; which proves that heat has been absorbed in the union of
+the hydrogen and carbon in the molecule, or that acetylene is
+endothermic, as elsewhere explained. These calculations, and others given
+in Chapter IX., will perhaps be rendered more intelligible by the
+following table of thermochemical phenomena:
+
+ _______________________________________________________________
+| | | | |
+| Reaction. | Diamond | Amorphous | |
+| | Carbon. | Carbon. | |
+|________________________________|_________|___________|________|
+| | | | |
+| (1) C (solid) + O . . . | 26.1 | 29.1 | ... |
+| (2) C (solid) + O_2 . . . | 94.3 | 97.3 | ... |
+| (3) CO + O (2 - 1) . . . | ... | ... | 68.2 |
+| (4) Conversion of solid carbon | | | |
+| into gas (3 - 1) . . . | 42.1 | 39.1 | ... |
+| (5) C (gas) + O (1 + 4) . . | ... | ... | 68.2 |
+| (6) Conversion of amorphous | | | |
+| carbon to diamond . . | ... | ... | 3.0 |
+| (7) C_2 + H_2 . . . . | -58.1 | -52.1 | ... |
+| (8) C_2H_2 + 2-1/2O_2 . . | ... | ... | 315.7 |
+|________________________________|_________|___________|________|
+
+W. G. Mixter has determined the heat of combustion of acetylene to be
+312.9 calories at constant volume, and 313.8 at constant pressure. Using
+Berthelot and Matignon's data given above for amorphous carbon, this
+represents the heat of formation to be -50.2 (Mixter himself calculates
+it as -51.4) calories. By causing compressed acetylene to dissociate
+under the influence of an electric spark, Mixter measured its heat of
+formation as -53.3 calories. His corresponding heats of combustion of
+ethylene are 344.6 calories (constant volume) and 345.8 (constant
+pressure); for its heat of formation he deduces a value -7.8, and
+experimentally found one of about -10.6 (constant pressure).
+
+THE ACETYLENE FLAME.--It has been stated in Chapter I. that acetylene
+burnt in self-luminous burners gives a whiter light than that afforded by
+any other artificial illuminant, because the proportion of the various
+spectrum colours in the light most nearly resembles the corresponding
+proportion found in the direct rays of the sun. Calling the amount of
+monochromatic light belonging to each of the five main spectrum colours
+present in the sun's rays unity in succession, and comparing the amount
+with that present in the light obtained from electricity, coal-gas, and
+acetylene, Münsterberg has given the following table for the composition
+of the several lights mentioned:
+
+ ______________________________________________________________________
+| | | | | |
+| | Electricity | Coal-Gas | Acetylene | |
+| |________________|__________________|_______________|_______|
+| Colour | | | | | | | |
+| in | | | | | | With | |
+| Spectrum.| Arc. | Incan- | Lumin- | Incan- | Alone.| 3 per | Sun- |
+| | | descent.| ous. | descent.| | Cent. | light.|
+| | | | | | | Air. | |
+|__________|______|_________|________|_________|_______|_______|_______|
+| | | | | | | | |
+| Red | 2.09 | 1.48 | 4.07 | 0.37 | 1.83 | 1.03 | 1 |
+| Yellow | 1.00 | 1.00 | 1.00 | 0.90 | 1.02 | 1.02 | 1 |
+| Green | 0.99 | 0.62 | 0.47 | 4.30 | 0.76 | 0.71 | 1 |
+| Blue | 0.87 | 0.91 | 1.27 | 0.74 | 1.94 | 1.46 | 1 |
+| Violet | 1.08 | 0.17 | 0.15 | 0.83 | 1.07 | 1.07 | 1 |
+| Ultra- | | | | | | | |
+| Violet | 1.21 | ... | ... | ... | ... | ... | 1 |
+|__________|______|_________|________|_________|_______|_______|_______|
+
+These figures lack something in explicitness; but they indicate the
+greater uniformity of the acetylene light in its proportion of rays of
+different wave-lengths. It does not possess the high proportion of green
+of the Welsbach flame, or the high proportion of red of the luminous gas-
+flame. It is interesting to note the large amount of blue and violet
+light in the acetylene flame, for these are the colours which are chiefly
+concerned in photography; and it is to their prominence that acetylene
+has been found to be so very actinic. It is also interesting to note that
+an addition of air to acetylene tends to make the light even more like
+that of the sun by reducing the proportion of red and blue rays to nearer
+the normal figure.
+
+H. Erdmann has made somewhat similar calculation, comparing the light of
+acetylene with that of the Hefner (amyl acetate) lamp, and with coal-gas
+consumed in an Argand and an incandescent burner. Consecutively taking
+the radiation of the acetylene flame as unity for each of the spectrum
+colours, his results are:
+
+ __________________________________________________________________
+| | | | |
+| | | | Coal-Gas |
+| Colour in | Wave-Lengths, | |_______________________|
+| Spectrum | uu | Hefner Light | | |
+| | | | Argand | Incandescent |
+|___________|_______________|______________|________|______________|
+| | | | | |
+| Red | 650 | 1.45 | 1.34 | 1.03 |
+| Orange | 610 | 1.22 | 1.13 | 1.00 |
+| Yellow | 590 | 1.00 | 1.00 | 1.00 |
+| Green | 550 | 0.87 | 0.93 | 0.86 |
+| Blue | 490 | 0.72 | 1.27 | 0.92 |
+| Violet | 470 | 0.77 | 1.35 | 1.73 |
+|___________|_______________|______________|________|______________|
+
+B. Heise has investigated the light of different flames, including
+acetylene, by a heterochromatic photometric method; but his results
+varied greatly according to the pressure at which the acetylene was
+supplied to the burner and the type of burner used. Petroleum affords
+light closely resembling in colour the Argand coal-gas flame; and
+electric glow-lamps, unless overrun and thereby quickly worn out, give
+very similar light, though with a somewhat greater preponderance of
+radiation in the red and yellow.
+
+ ____________________________________________________________________
+| | | |
+| | Percent of Total | |
+| Light. | Energy manifested | Observer. |
+| | as Light. | |
+|____________________________|___________________|___________________|
+| | | |
+| Candle, spermaceti . . | 2.1 | Thomsen |
+| " paraffin . . . | 1.53 | Rogers |
+| Moderator lamp . . . | 2.6 | Thomsen |
+| Coal-gas . . . . . | 1.97 | Thomsen |
+| " . . . . . | 2.40 | Langley |
+| " batswing . . . | 1.28 | Rogers |
+| " Argand . . . | 1.61 | Rogers |
+| " incandesce . . | 2 to 7 | Stebbins |
+| Electric glow-lamp . . | about 6 | Merritt |
+| " " . . | 5.5 | Abney and Festing |
+| Lime light (new) . . . | 14 | Orehore |
+| " (old) . . . | 8.4 | Orehore |
+| Electric arc . . . . | 10.4 | Tyndall; Nakano |
+| " . . . . | 8 to 13 | Marks |
+| Magnesium light . . . | 12.5 | Rogers |
+| Acetylene . . . . | 10.5 | Stewart and Hoxie |
+| " (No. 0 slit burner | 11.35 | Neuberg |
+| " (No. 00000 . . | | |
+| Bray fishtail) | 13.8 | Neuberg |
+| " (No. 3 duplex) . | 14.7 | Neuberg |
+| Geissler tube . . . | 32.0 | Staub |
+|____________________________|___________________|___________________|
+
+Violle and Féry, also Erdmann, have proposed the use of acetylene as a
+standard of light. As a standard burner Féry employed a piece of
+thermometer tube, cut off smoothly at the end and having a diameter of
+0.5 millimetre, a variation in the diameter up to 10 per cent. being of
+no consequence. When the height of the flame ranged from 10 to 25
+millimetres the burner passed from 2.02 to 4.28 litres per hour, and the
+illuminating power of the light remained sensibly proportional to the
+height of the jet, with maximum variations from the calculated value of
+±0.008. It is clear that for such a purpose as this the acetylene must be
+prepared from very pure carbide and at the lowest possible temperature in
+the generator. Further investigations in this direction should be
+welcome, because it is now fairly easy to obtain a carbide of standard
+quality and to purify the gas until it is essentially pure acetylene from
+a chemical point of view.
+
+L. W. Hartmann has studied the flame of a mixture of acetylene with
+hydrogen. He finds that the flame of the mixture is richer in light of
+short wave-lengths than that of pure acetylene, but that the colour of
+the light does not appear to vary with the proportion of hydrogen
+present.
+
+Numerous investigators have studied the optical or radiant efficiency of
+artificial lights, _i.e._, the proportion of the total heat plus
+light energy emitted by the flame which is produced in the form of
+visible light. Some results are shown in the table on the previous page.
+
+Figures showing the ratio of the visible light emitted by various
+illuminants to the amount of energy expended in producing the light and
+also the energy equivalent of each spherical Hefner unit evolved have
+been published by H. Lux, whose results follow:
+
+ _______________________________________________________________________
+| | | | | |
+| | Ratio of | Ratio of | Mean | Energy |
+| | Light | Light | Spherical | Equiva- |
+| Light. | emitted to | emitted to | Illuminat- | lent to 1 |
+| | Total | Energy | ing Power. | Spherical |
+| | Radiation. | Impressed. | Hefners. | Hefner in |
+| | | | | Watts. |
+|____________________|____________|____________|____________|___________|
+| | | | | |
+| | Per Cent. | Per Cent. | | |
+| Hefner lamp | 0.89 | 0.103 | 0.825 | 0.108 |
+| Paraffin lamp, 14" | 1.23 | 0.25 | 12.0 | 0.105 |
+| ACETYLENE, 7.2 | | | | |
+| litre burner | 6.36 | 0.65 | 6.04 | 0.103 |
+| Coal-gas incandes- | | | | |
+| cent, upturned | 2.26-2.92 | 0.46 | 89.6 | 0.037 |
+| " incandes- | | | | |
+| cent, inverted | 2.03-2.97 | 0.51 | 82.3 | 0.035 |
+| Carbon filament | | | | |
+| glow-lamp | 3.2-2.7 | 2.07 | 24.5 | 0.085 |
+| Nernst lamp | 5.7 | 4.21-3.85 | 91.9 | 0.073 |
+| Tantalum lamp | 8.5 | 4.87 | 26.7 | 0.080 |
+| Osram lamp | 9.1 | 5.36 | 27.4 | 0.075 |
+| Direct-current arc | 8.1 | 5.60 | 524 | 0.047 |
+| " " enclosed | 2.0 | 1.16 | 295 | 0.021 |
+| Flame arc, yellow | 15.7 | 13.20 | 1145 | 0.041 |
+| " " white | 7.6 | 6.66 | 760 | 0.031 |
+| Alternating- | | | | |
+| current arc | 3.7 | 1.90 | 89 | 0.038 |
+| Uviol mercury | | | | |
+| vapour lamp | 5.8 | 2.24 | 344 | 0.015 |
+| Quartz lamp | 17.6 | 6.00 | 2960 | 0.014 |
+|____________________|____________|____________|____________|___________|
+
+CHEMICAL PROPERTIES.--It is unnecessary for the purpose of this work to
+give an exhaustive account of the general chemical reactions of acetylene
+with other bodies, but a few of the more important must be referred to.
+Since the gases are liable to unite spontaneously when brought into
+contact, the reactions between, acetylene and chlorine require attention,
+first, because of the accidents that have occurred when using bleaching-
+powder (_see_ Chapter V.) as a purifying material for the crude gas;
+secondly, because it has been proposed to manufacture one of the products
+of the combination, viz., acetylene tetrachloride, on a large scale, and
+to employ it as a detergent in place of carbon tetrachloride or carbon
+disulphide. Acetylene forms two addition products with chlorine,
+C_2H_2Cl_2, and C_2H_2Cl_4. These are known as acetylene dichloride and
+tetrachloride respectively, or more systematically as dichlorethylene and
+tetrachlorethane. One or both of the chlorides is apt to be produced when
+acetylene comes into contact with free chlorine, and the reaction
+sometimes proceeds with explosive violence. The earliest writers, such as
+E. Davy, Wöhler, and Berthelot, stated that an addition of chlorine to
+acetylene was invariably followed by an explosion, unless the mixture was
+protected from light; whilst later investigators thought the two gases
+could be safely mixed if they were both pure, or if air was absent. Owing
+to the conflicting nature of the statements made, Nieuwland determined in
+1905 to study the problem afresh; and the annexed account is chiefly
+based on his experiments, which, however, still fail satisfactorily to
+elucidate all the phenomena observed. According to Nieuwland's results,
+the behaviour of mixtures of acetylene and chlorine appears capricious,
+for sometimes the gases unite quietly, although sometimes they explode.
+Acetylene and chlorine react quite quietly in the dark and at low
+temperatures; and neither a moderate increase in temperature, nor the
+admission of diffused daylight, nor the introduction of small volumes of
+air, is necessarily followed by an explosion. Doubtless the presence of
+either light, air, or warmth increases the probability of an explosive
+reaction, while it becomes more probable still in their joint presence;
+but in given conditions the reaction may suddenly change from a gentle
+formation of addition products to a violent formation of substitution
+products without any warning or manifest cause. When the gases merely
+unite quietly, tetrachlorethane, or acetylene tetrachloride, is produced
+thus:
+
+C_2H_2 + 2Cl_2 = C_2H_2Cl_4;
+
+but when the reaction is violent some hexachlorethane is formed,
+presumably thus:
+
+2C_2H_2 + 5Cl_2 = 4HCl + C_2 + C_2Cl_6.
+
+The heat evolved by the decomposition of the acetylene by the formation
+of the hydrochloric acid in the last equation is then propagated amongst
+the rest of the gaseous mixture, accelerating the action, and causing the
+acetylene to react with the chlorine to form more hydrochloric acid and
+free carbon thus;
+
+C_2H_2 + Cl_2 = 2HCl + C_2.
+
+It is evident that these results do not altogether explain the mechanism
+of the reactions involved. Possibly the formation of substitution
+products and the consequent occurrence of an explosion is brought about
+by some foreign substance which acts as a catalytic agent. Such substance
+may conceivably be one of the impurities in crude acetylene, or the solid
+matter of a bleaching-powder purifying material. The experiments at least
+indicate the direction in which safety may be sought when bleaching-
+powder is employed to purify the crude gas, viz., dilution of the powder
+with an inert material, absence of air from the gas, and avoidance of
+bright sunlight in the place where a spent purifier is being emptied.
+Unfortunately Nieuwland did not investigate the action on acetylene of
+hypochlorites, which are presumably the active ingredients in bleaching-
+powder. As will appear in due course, processes have been devised and
+patented to eliminate all danger from the reaction between acetylene and
+chlorine for the purpose of making tetrachlorethane in quantity.
+
+Acetylene combines with hydrogen in the presence of platinum black, and
+ethylene and then ethane result. It was hoped at one time that this
+reaction would lead to the manufacture of alcohol from acetylene being
+achieved on a commercial basis; but it was found that it did not proceed
+with sufficient smoothness for the process to succeed, and a number of
+higher or condensation products were formed at the same time. It has been
+shown by Erdmann that the cost of production of alcohol from acetylene
+through this reaction must prove prohibitive, and he has indicated
+another reaction which he considered more promising. This is the
+conversion of acetylene by means of dilute sulphuric acid (3 volumes of
+concentrated acid to 7 volumes of water), preferably in the presence of
+mercuric oxide, to acetaldehyde. The yield, however, was not
+satisfactory, and the process does not appear to have passed beyond the
+laboratory stage.
+
+It has also been proposed to utilise the readiness with which acetylene
+polymerises on heating to form benzene, for the production of benzene
+commercially; but the relative prices of acetylene and benzene would have
+to be greatly changed from those now obtaining to make such a scheme
+successful. Acetylene also lends itself to the synthesis of phenol or
+carbolic acid. If the dry gas is passed slowly into fuming sulphuric
+acid, a sulpho-derivative results, of which the potash salt may be thrown
+down by means of alcohol. This salt has the formula C_2H_4O_2,S_2O_6K_2,
+and on heating it with caustic potash in an atmosphere of hydrogen,
+decomposing with excess of sulphuric acid, and distilling, phenol results
+and may be isolated. The product is, however, generally much contaminated
+with carbon, and the process, which was devised by Berthelot, does not
+appear to have been pursued commercially. Berthelot has also investigated
+the action of ordinary concentrated sulphuric acid on acetylene, and
+obtained various sulphonic derivatives. Schröter has made similar
+investigations on the action of strongly fuming sulphuric acid on
+acetylene. These investigations have not yet acquired any commercial
+significance.
+
+If a mixture of acetylene with either of the oxides of carbon is led
+through a red-hot tube, or if a similar mixture is submitted to the
+action of electric sparks when confined within a closed vessel at some
+pressure, a decomposition occurs, the whole of the carbon is liberated in
+the free state, while the hydrogen and oxygen combine to form water.
+Analogous reactions take place when either oxide of carbon is led over
+calcium carbide heated to a temperature of 200° or 250° C., the second
+product in this case being calcium oxide. The equations representing
+these actions are:
+
+C_2H_2 + CO = H_2O + 3C
+
+2C_2H_2 + CO_2 = 2H_2O + 5C
+
+CaC_2 + CO = CaO + 3C
+
+2CaC_2 + CO_2 = 2CaO + 5C
+
+By urging the temperature, or by increasing the pressure at which the
+gases are led over the carbide, the free carbon appears in the graphitic
+condition; at lower temperatures and pressures, it is separated in the
+amorphous state. These reactions are utilised in Frank's process for
+preparing a carbon pigment or an artificial graphite (_cf._ Chapter
+XII.).
+
+Parallel decompositions occur between carbon bisulphide and either
+acetylene or calcium carbide, all the carbon of both substances being
+eliminated, while the by-product is either sulphuretted hydrogen or
+calcium (penta) sulphide. Other organic bodies containing sulphur are
+decomposed in the same fashion, and it has been suggested by Ditz that if
+carbide could be obtained at a suitable price, the process might be made
+useful in removing sulphur (_i.e._, carbon bisulphide and thiophen)
+from crude benzol, in purifying the natural petroleum oil which contains
+sulphur, and possibly in removing "sulphur compounds" from coal-gas.
+
+COMPOUNDS WITH COPPER. By far the most important chemical reactions of
+acetylene in connexion with its use as an illuminant or fuel are those
+which it undergoes with certain metals, notably copper. It is known that
+if acetylene comes in contact with copper or with one of its salts, in
+certain conditions a compound is produced which, at least when dry, is
+highly explosive, and will detonate either when warmed or when struck or
+gently rubbed. The precise mechanism of the reaction, or reactions,
+between acetylene and copper (or its compounds), and also the character
+of the product, or products, obtained have been studied by numerous
+investigators; but their results have been inconclusive and sometimes
+rather contradictory, so that it can hardly be said that the conditions
+which determine or preclude the formation of an explosive compound and
+the composition of the explosive compound are yet known with certainty.
+Copper is a metal which yields two series of compounds, cuprous and
+cupric salts, the latter of which contain half the quantity of metal per
+unit of acid constituent that is found in the former. It should follow,
+therefore, that there are two compounds of copper with carbon, or copper
+carbides: cuprous carbide, Cu_2C_2, and cupric carbide, CuC_2. Acetylene
+reacts at ordinary temperatures with an ammoniacal solution of any cupric
+salt, forming a black cupric compound of uncertain constitution which
+explodes between 50° and 70° C. It is decomposed by dilute acids,
+yielding some polymerised substances. At more elevated temperatures other
+cupric compounds are produced which also give evidence of polymerisation.
+Cuprous carbide or acetylide is the reddish brown amorphous precipitate
+which is the ultimate product obtained when acetylene is led into an
+ammoniacal solution of cuprous chloride. This body is decomposed by
+hydrochloric acid, yielding acetylene; but of itself it is, in all
+probability, not explosive. Cuprous carbide, however, is very unstable
+and prone to oxidation; so that, given the opportunity, it combines with
+oxygen or hydrogen, or both, until it produces the copper acetylide, or
+acetylene-copper, which is explosive--a body to which Blochmann's formula
+C_2H_2Cu_2O is generally ascribed. Thus it should happen that the exact
+nature of the copper acetylene compound may vary according to the
+conditions in which it has been formed, from a substance that is not
+explosive at all at first, to one that is violently explosive; and the
+degree of explosiveness should depend on the greater exposure of the
+compound to air and moisture, or the larger amount of oxygen and moisture
+in the acetylene during its contact with the copper or copper salt. For
+instance, Mai has found that freshly made copper acetylide can be heated
+to 60° C. or higher without explosion; but that if the compound is
+exposed to air for a few hours it explodes on warming, while if warmed
+with oxygen it explodes on contact with acetylene. It is said by Mai and
+by Caro to absorb acetylene when both substances are dry, becoming so hot
+as to explode spontaneously. Freund and Mai have also observed that when
+copper acetylide which has been dried in contact with air for four or
+five hours at a temperature of 50° or 60° C. is allowed to explode in the
+presence of a current of acetylene, an explosion accompanied by light
+takes place; but it is always local and is not communicated to the gas,
+whether the latter is crude or pure. In contact with neutral or acid
+solutions of cuprous salts acetylene yields various double compounds
+differing in colour and crystallising power; but according to Chavastelon
+and to Caro they are all devoid of explosive properties. Sometimes a
+yellowish red precipitate is produced in solutions of copper salts
+containing free acid, but the deposit is not copper acetylide, and is
+more likely to be, at least in part, a copper phosphide--especially if
+the gas is crude. Hence acid solutions or preparations of copper salts
+may safely be used for the purification of acetylene, as is done in the
+case of frankoline, mentioned in Chapter V. It is clear that the amount
+of free acid in such a material is much more than sufficient to
+neutralise all the ammonia which may accompany the crude acetylene into
+the purifier until the material is exhausted in other respects; and
+moreover, in the best practice, the gas would have been washed quite or
+nearly free from ammonia before entering the purifier.
+
+From a practical aspect the possible interaction of acetylene and
+metallic copper has been investigated by Gerdes and by Grittner, whose
+results, again, are somewhat contradictory. Gerdes exposed neat acetylene
+and mixtures of acetylene with oil-gas and coal-gas to a pressure of nine
+or ten atmospheres for ten months at ordinary summer and winter
+temperatures in vessels made of copper and various alloys. Those metals
+and alloys which resisted oxidation in air resisted the attack of the
+gases, but the more corrodible substances were attacked superficially;
+although in no instance could an explosive body be detected, nor could an
+explosion be produced by heating or hammering. In further experiments the
+acetylene contained ammonia and moisture and Gerdes found that where
+corrosion took place it was due exclusively to the ammonia, no explosive
+compounds being produced even then. Grittner investigated the question by
+leading acetylene for months through pipes containing copper gauze. His
+conclusions are that a copper acetylide is always produced if impure
+acetylene is allowed to pass through neutral or ammoniacal solutions of
+copper; that dry acetylene containing all its natural impurities except
+ammonia acts to an equal extent on copper and its alloys, yielding the
+explosive compound; that pure and dry gas does not act upon copper or its
+alloys, although it is possible that an explosive compound may be
+produced after a great length of time. Grittner has asserted that an
+explosive compound may be produced when acetylene is brought into contact
+with such alloys of copper as ordinary brass containing 64.66 per cent.
+of copper, or red brass containing 74.46 per cent. of copper, 20.67 per
+cent. of zinc, and 4.64 per cent. of tin; whereas none is obtained when
+the metal is either "alpaca" containing 64.44 per cent. of copper, 18.79
+per cent. of nickel, and 16.33 per cent. of zinc, or britannia metal
+composed of 91.7 per cent. of copper and 8.3 per cent. of tin. Caro has
+found that when pure dry acetylene is led for nine months over sheets or
+filings of copper, brass containing 63.2 per cent. of copper, red brass
+containing 73.8 per cent., so-called "alpaca-metal" containing 65.3 per
+cent., and britannia metal containing 90.2 per cent. of copper, no action
+whatever takes place at ordinary temperatures; if the gas is moist very
+small quantities of copper acetylide are produced in six months, whatever
+metal is tested, but the yield does not increase appreciably afterwards.
+At high temperatures condensation occurs between acetylene and copper or
+its alloys, but explosive bodies are not formed.
+
+Grittner's statement that crude acetylene, with or without ammonia, acts
+upon alloys of copper as well as upon copper itself, has thus been
+corroborated by Caro; but experience renders it tolerably certain that
+brass (and presumably gun-metal) is not appreciably attacked in practical
+conditions. Gerdes' failure to obtain an explosive compound in any
+circumstances may very possibly be explained by the entire absence of any
+oxygen from his cylinders and gases, so that any copper carbide produced
+remained unoxidised. Grittner's gas was derived, at least partially, from
+a public acetylene supply, and is quite likely to have been contaminated
+with air in sufficient quantity to oxidise the original copper compound,
+and to convert it into the explosive modification.
+
+For the foregoing reasons the use of unalloyed copper in the construction
+of acetylene generators or in the subsidiary items of the plant, as well
+as in burner fittings, is forbidden by statute or some quasi-legal
+enactment in most countries, and in others the metal has been abandoned
+for one of its alloys, or for iron or steel, as the case may be.
+Grittner's experiments mentioned above, however, probably explain why
+even alloys of copper are forbidden in Hungary. (_Cf._ Chapter IV.,
+page 127.)
+
+When acetylene is passed over finely divided copper or iron (obtained by
+reduction of the oxide by hydrogen) heated to from 130° C. to 250° C.,
+the gas is more or less completely decomposed, and various products,
+among which hydrogen predominates, result. Ethane and ethylene are
+undoubtedly formed, and certain homologues of them and of acetylene, as
+well as benzene and a high molecular hydrocarbon (C_7H_6)_n termed
+"cuprene," have been found by different investigators. Nearly the same
+hydrocarbons, and others constituting a mixture approximating in
+composition to some natural petroleums, are produced when acetylene is
+passed over heated nickel (or certain other metals) obtained by the
+reduction of the finely divided oxide. These observations are at present
+of no technical importance, but are interesting scientifically because
+they have led up to the promulgation of a new theory of the origin of
+petroleum, which, however, has not yet found universal acceptance.
+
+
+
+CHAPTER VII
+
+MAINS AND SERVICE-PIPES--SUBSIDIARY APPARATUS
+
+The process by which acetylene is produced, and the methods employed for
+purifying it and rendering it fit for consumption in dwelling-rooms,
+having been dealt with in the preceding pages, the present chapter will
+be devoted to a brief account of those items in the plant which lie
+between the purifier outlet and the actual burner, including the meter,
+governor, and pressure gauge; the proper sizes of pipe for acetylene;
+methods of laying it, joint-making, quality of fittings, &c.; while
+finally a few words will be said about the precautions necessary when
+bringing a new system of pipes into use for the first time.
+
+THE METER.--A meter is required either to control the working of a
+complete acetylene installation or to measure the volume of gas passing
+through one particular pipe, as when a number of consumers are supplied
+through separate services under agreement from a central supply plant.
+The control which may be afforded by the inclusion of a meter in the
+equipment of a domestic acetylene generating plant is valuable, but in
+practice will seldom be exercised. The meter records check the yield of
+gas from the carbide consumed in a simple and trustworthy manner, and
+also serve to indicate when the material in the purifier is likely to be
+approaching exhaustion. The meter may also be used experimentally to
+check the soundness of the service-pipes or the consumption of a
+particular burner or group of burners. Altogether it may be regarded as a
+useful adjunct to a domestic lighting plant, provided full advantage is
+taken of it. If, however, there is no intention to pay systematic
+attention to the records of the meter, it is best to omit it from such an
+installation, and so save its initial cost and the slight loss of
+pressure which its use involves on the gas passing through it. A domestic
+acetylene lighting plant can be managed quite satisfactorily without a
+meter, and as a multiplication of parts is undesirable in an apparatus
+which will usually be tended by someone not versed in technical
+operations, it is on the whole better to omit the meter in such an
+installation. Where the plant is supervised by a technical man, a meter
+may advisedly be included in the equipment. Its proper position in the
+train of apparatus is immediately after the purifier. A meter must not be
+used for unpurified or imperfectly purified acetylene, because the
+impurities attack the internal metallic parts and ultimately destroy
+them. The supply of acetylene to various consumers from a central
+generating station entails the fixing of a meter on each consumer's
+service-pipe, so that the quantity consumed by each may be charged for
+accordingly, just as in the case of public coal-gas supplies.
+
+There are two types of gas-meter in common use, either of which may,
+without essential alteration, be employed for measuring the volume of
+acetylene passing through a pipe. It is unnecessary to refer here at
+length to their internal mechanism, because their manufacture by other
+than firms of professed meter-makers is out of the question, and the user
+will be justified in accepting the mechanism as trustworthy and durable.
+Meters can always be had stamped with the seal of a local authority or
+other body having duly appointed inspectors under the Sales of Gas Act,
+and the presence of such a stamp on a meter implies that it has been
+officially examined and found to register quantities accurately, or not
+varying beyond 2 per cent. in favour of the seller, or 3 per cent, in
+favour of the consumer. [Footnote: It may be remarked that when a meter--
+wet or dry--begins to register incorrectly by reason of old age or want
+of adjustment, its error is very often in the direction that benefits the
+customer, _i.e._, more gas passes through it than the dials record.]
+Hence a "stamped" meter may be regarded for practical purposes as
+affording a correct register of the quantities of gas passing through it.
+
+Except that the use of unalloyed copper in any part of the meter where it
+may come in contact with the gas must be wholly avoided, for the reason
+that copper is inadmissible in acetylene apparatus (_see_ Chapter
+VI.), the meters ordinarily employed for coal-gas serve quite well for
+acetylene. Obviously, however, since so very much less acetylene than
+coal-gas is consumed per burner, comparatively small meters only will be
+required even for large installations of acetylene lighting. This fact is
+now recognised by meter-makers, and meters of all suitable sizes can be
+obtained. It is desirable, if an ordinary coal-gas meter is being bought
+for use with acetylene, to have it subjected to a somewhat more rigorous
+test for soundness than is customary before "stamping" but the makers
+would readily be able to carry out this additional test.
+
+The two types of gas-meter are known as "wet" and "dry." The case of the
+wet meter is about hall-filled with water or other liquid, the level of
+which has to be maintained nearly constant. Several ingenious devices are
+in use for securing this constancy of level over a more or less extended
+period, but the necessity for occasional inspection and adjustment of the
+water-level, coupled with the stoppage of the passage of gas in the event
+of the water becoming frozen, are serious objections to the employment of
+the wet meter in many situations. The trouble of freezing may be avoided
+by substituting for the simple water an aqueous solution of glycerin, or
+mixture of glycerin with water, suitable strengths for which may be
+deduced from the table relating to the use of glycerin in holder seals
+given at the close of Chapter III. The dry meter, on the other hand, is
+very convenient, because it is not obstructed by the effects of frost,
+and because it acts for years without requiring attention. It is not
+susceptible of adjustment for measuring with so high a degree of accuracy
+as a good wet meter, but its indications are sufficiently correct to fall
+well within the legalised deviations already mentioned. Such errors,
+perhaps, are somewhat large for so costly and powerful a gas as
+acetylene, and they would be better reduced; but it is not so very often
+that a dry meter reaches its limit of inaccuracy. Whether wet or dry, the
+meter should be fixed in a place where the temperature is tolerably
+uniform, otherwise the volumes registered at different times will not
+bear the same ratio to the mass of gas (or volume at normal temperature),
+and the registrations will be misleading unless troublesome corrections
+to compensate for changes of temperature are applied.
+
+THE GOVERNOR, which can be dispensed with in most ordinary domestic
+acetylene lighting installations provided with a good gasholder of the
+rising-bell type, is designed to deliver the acetylene to a service-pipe
+at a uniform pressure, identical with that under which the burners
+develop their maximum illuminating efficiency. It must therefore both
+cheek the pressure anterior to it whenever that is above the determined
+limit to which it is set, and deliver to the efferent service-pipe
+acetylene at a constant pressure whether all or any number of the burners
+down to one only are in use. Moreover, when the pressure anterior to the
+governor falls to or below the determined limit, the governor should
+offer no resistance--entailing a loss of pressure to the passage of the
+acetylene. These conditions, which a perfect governor should fulfil, are
+not absolutely met by any simple apparatus at present in use, but so far
+as practical utility is concerned service governors which are readily
+obtainable are sufficiently good. They are broadly of two types, viz.,
+those having a bell floating in a mercury seal, and those having a
+diaphragm of gas-tight leather or similar material, either the bell or
+the diaphragm being raised by the pressure of the gas. The action is
+essentially the same in both cases: the bell or the diaphragm is so
+weighted that when the pressure of the gas exceeds the predetermined
+limit the diaphragm or bell is lifted, and, through an attached rod and
+valve, brings about a partial closure of the orifice by which the gas
+flows into the bell or the diaphragm chamber. The valve of the governor,
+therefore, automatically throttles the gas-way more or less according to
+the difference in pressure before and after the apparatus, until at any
+moment the gas-way is just sufficient in area to pass the quantity of gas
+which any indefinite number of burners require at their fixed working
+pressure; passing it always at that fixed working pressure irrespective
+of the number of burners, and maintaining it constant irrespective of the
+amount of pressure anterior to the governor, or of any variations in that
+anterior pressure. In most patterns of service governor weights may be
+added when it is desired to increase the pressure of the effluent gas. It
+is necessary, in ordering a governor for an acetylene-supply, to state
+the maximum number of cubic feet per hour it will be required to pass,
+and approximately the pressure at which it will be required to deliver
+the gas to the service-pipe. This will usually be between 3 and 5 inches
+(instead of about 1 inch in the case of coal-gas), and if the anterior
+pressure is likely to exceed 10 inches, this fact should be stated also.
+The mercury-seal governors are usually the more trustworthy and durable,
+but they are more costly than those with leather diaphragms. The seal
+should have twice or thrice the depth it usually has for coal-gas. The
+governor should be placed where it is readily accessible to the man in
+charge of the installation, but where it will not be interfered with by
+irresponsible persons. In large installations, where a number of separate
+buildings receive service-pipes from one long main, each service-pipe
+should be provided with a governor.
+
+GASHOLDER PRESSURE.--In drawing up the specification or scheme of an
+acetylene installation, it is frequently necessary either to estimate the
+pressure which a bell gasholder of given diameter and weight will throw,
+or to determine what should be the weight of the bell of a gasholder of
+given diameter when the gas is required to be delivered from it at a
+particular pressure. The gasholder of an acetylene installation serves
+not only to store the gas, but also to give the necessary pressure for
+driving it through the posterior apparatus and distributing mains and
+service-pipes. In coal-gas works this office is generally given over
+wholly or in part to a special machine, known as the exhauster, but this
+machine could not be advantageously employed for pumping acetylene unless
+the installation were of very great magnitude. Since, therefore,
+acetylene is in practice always forced through mains and service-pipes in
+virtue of the pressure imparted to it by the gasholder and since, for
+reasons already given, only the rising-bell type of gasholder can be
+regarded as satisfactory, it becomes important to know the relations
+which subsist between the dimensions and weight of a gasholder bell and
+the pressure which it "throws" or imparts to the contained gas.
+
+The bell must obviously be a vessel of considerable weight if it is to
+withstand reasonable wear and tear, and this weight will give a certain
+hydrostatic pressure to the contained gas. If the weight of the bell is
+known, the pressure which it will give can be calculated according to the
+general law of hydrostatics, that the weight of the water displaced must
+be equal to the weight of the floating body. Supposing for the moment
+that there are no other elements which will have to enter into the
+calculation, then if _d_ is the diameter in inches of the
+(cylindrical) bell, the surface of the water displaced will have an area
+of _d^2_ x 0.7854. If the level of the water is depressed _p_
+inches, then the water displaced amounts to _p_(_d^2_ x 0.7854)
+cubic inches, and its weight will be (at 62° F.):
+
+(0.7854_pd^2_ x 0.03604) = 0.028302_pd^2_ lb.
+
+Consequently a bell which is _d_ inches in diameter, and gives a
+pressure of _p_ inches of water, will weigh 0.028302_pd^2_ lb.
+Or, if W = the weight of the bell in lb., the pressure thrown by it will
+be W/0.028302_d^2_ or 35.333W/_d^2_. This is the fundamental
+formula, which is sometimes given as _p_ = 550W/_d^2_, in which
+W = the weight of the bell in tons, and _d_ the diameter in feet.
+This value of _p_, however, is actually higher than the holder would
+give in practice. Reductions have to be made for two influences, viz.,
+the lifting power of the contained gas, which is lighter than air, and
+the diminution in the effective weight of so much of the bell as is
+immersed in water. The effect of these influences was studied by Pole,
+who in 1839 drew up some rules for calculating the pressure thrown by a
+gasholder of given dimensions and weight. These rules form the basis of
+the formula which is commonly used in the coal-gas industry, and they may
+be applied, _mutatis mutandis_, to acetylene holders. The
+corrections for both the influences mentioned vary with the height at
+which the top of the gasholder bell stands above the level of the water
+in the tank. Dealing first with the correction for the lifting power of
+the gas, this, according to Pole, is a deduction of _h_(1 -
+_d_)/828 where _d_ is the specific gravity of the gas and
+_h_ the height (in inches) of the top of the gasholder above the
+water level. This strictly applies only to a flat-topped bell, and hence
+if the bell has a crown with a rise equal to about 1/20 of the diameter
+of the bell, the value of _h_ here must be taken as equal to the
+height of the top of the sides above the water-level (= _h'_), plus
+the height of a cylinder having the same capacity as the crown, and the
+same diameter as the bell, that is to say, _h_=_h'_ +
+_d_/40 where _d_ = the diameter of the bell. The specific
+gravity of commercially made acetylene being constantly very nearly 0.91,
+the deduction for the lifting power of the gas becomes, for acetylene
+gasholders, 0.0001086_h_ + 0.0000027_d_, where _h_ is the
+height in inches of the top of the sides of the bell above the water-
+level, and _d_ is the diameter of the bell. Obviously this is a
+negligible quantity, and hence this correction may be disregarded for all
+acetylene gasholders, whereas it is of some importance with coal-gas and
+other gases of lower specific gravity. It is therefore wrong to apply to
+acetylene gasholders formulć in which a correction for the lifting power
+of the gas has been included when such correction is based on the average
+specific gravity of coal-gas, as is the case with many abbreviated
+gasholder pressure formulć.
+
+The correction for the immersion of the sides of the bell is of greater
+magnitude, and has an important practical significance. Let H be the
+total height in inches of the side of the gasholder, _h_ the height
+in inches of the top of the sides of the gasholder above the water-level,
+and _w_ = the weight of the sides of the gasholder in lb.; then, for
+any position of the bell, the proportion of the total height of the sides
+immersed (H - _h_)/H, and the buoyancy is (H - _h_)/H x
+_w_/S + pi/4_d^2_, in which S = the specific gravity of the
+material of which the bell is made. Assuming the material to be mild
+steel or wrought iron, having a specific gravity of 7.78, the buoyancy is
+(4_w_(H - _h_)) / (7.78Hpi_d^2_) lb. per square inch
+(_d_ being inches and _w_ lb.), which is equivalent to
+(4_w_(H - _h_)) / (0.03604 x 7.78Hpi_d^2_) =
+(4.54_w_(H - _h_)) / (H_d^2_) inches of water. Hence the
+complete formula for acetylene gasholders is:
+
+_p_ = 35.333W / _d^2_ - 4.54_w_(H - _h_) /
+H_d^2_
+
+It follows that _p_ varies with the position of the bell, that is to
+say, with the extent to which it is filled with gas. It will be well to
+consider how great this variation is in the case of a typical acetylene
+holder, as, if the variation should be considerable, provision must be
+made, by the employment of a governor on the outlet main or otherwise, to
+prevent its effects being felt at the burners.
+
+Now, according to the rules of the "Acetylen-Verein" (_cf._ Chapter
+IV.), the bells of holders above 53 cubic feet in capacity should have
+sides 1.5 mm. thick, and crowns 0.5 mm. thicker. Hence for a holder from
+150 to 160 cubic feet capacity, supposing it to be 4 feet in diameter and
+about 12 feet high, the weight of the sides (say of steel No. 16 S.W.G. =
+2.66 lb. per square foot) will be not less than 12 x 4pi x 2.66 = 401 lb.
+The weight of the crown (say of steel No. 14 S.W.G. = 3.33 lb. per square
+foot) will be not less than about 12.7 x 3.33 = about 42 lb. Hence the
+total weight of holder = 401 + 42 = 443 lb. Then if the holder is full,
+_h_ is very nearly equal to H, and _p_ = (35.333 x 443) / 48^2
+= 6.79 inches. If the holder stands only 1 foot above the water-level,
+then _p_ = 6.79 - (4.54 x 401 (144 - 12)) / (144 x 48^2) = 6.79 -
+0.72 = 6.07 inches. The same result can be arrived at without the direct
+use of the second member of the formula:
+
+For instance, the weight of the sides immersed is 11 x 4pi x 2.66 = 368
+lb., and taking the specific gravity of mild steel at 7.78, the weight of
+water displaced is 368 / 7.78 = 47.3 lb. Hence the total effective weight
+of the bell is 443 - 47.3 = 395.7 lb., and _p_ = (35.333 x 395.7) /
+48^2 = 6.07 inches. [Footnote: If the sealing liquid in the gasholder
+tank is other than simple water, the correction for the immersion of the
+sides of the bell requires modification, because the weight of liquid
+displaced will be _s'_ times as great as when the liquid is water,
+if _s'_ is the specific gravity of the sealing liquid. For instance,
+in the example given, if the sealing liquid were a 16 per cent. solution
+of calcium chloride, specific gravity 1.14 (_vide_ p. 93) instead of
+water, the weight of liquid displaced would be 1.14 (368 / 7.78) = 53.9
+lb., and the total effective weight of the bell = 443 - 53.9 = 389.1 lb.
+Therefore _p_ becomes = (35.333 x 389.1) / 48^2 = 5.97 inches,
+instead of 6.07 inches.]
+
+The value of _p_ for any position of the bell can thus be arrived
+at, and if the difference between its values for the highest and for the
+lowest positions of the bell exceeds 0.25 inch, [Footnote: This figure is
+given as an example merely. The maximum variation in pressure must be
+less than one capable of sensibly affecting the silence, steadiness, and
+economy of the burners and stoves, &c., connected with the installation.]
+a governor should be inserted in the main leading from the holder to the
+burners, or one of the more or less complicated devices for equalising
+the pressure thrown by a holder as it rises and falls should be added to
+the holder. Several such devices were at one time used in connexion with
+coal-gas holders, and it is unnecessary to describe them in this work,
+especially as the governor is practically the better means of securing
+uniform pressure at the burners.
+
+It is frequently necessary to add weight to the bell of a small gasholder
+in order to obtain a sufficiently high pressure for the distribution of
+acetylene. It is best, having regard to the steadiness of the bell, that
+any necessary weighting of it should be done near its bottom rim, which
+moreover is usually stiffened by riveting to it a flange or curb of
+heavier gauge metal. This flange may obviously be made sufficiently stout
+to give the requisite additional weighting. As the flange is constantly
+immersed, its weight must not be added to that of the sides in computing
+the value of _w_ for making the correction of pressure in respect of
+the immersion of the bell. Its effective weight in giving pressure to the
+contained gas is its actual weight less its actual weight divided by its
+specific gravity (say 7.2 for cast iron, 7.78 for wrought iron or mild
+steel, or 11.4 for lead). Thus if _x_ lb. of steel is added to the
+rim its weight in computing the value of W in the formula _p_ =
+35.333W / _d_^2 should be taken as x - x / 7.78. If the actual
+weight is 7.78 lb., the weight taken for computing W is 7.78 - 1 = 6.78
+lb.
+
+THE PRESSURE GAUGE.--The measurement of gas pressure is effected by means
+of a simple instrument known as a pressure gauge. It comprises a glass U-
+tube filled to about half its height with water. The vacant upper half of
+one limb is put in communication with the gas-supply of which the
+pressure is to be determined, while the other limb remains open to the
+atmosphere. The difference then observed, when the U-tube is held
+vertical, between the levels of the water in the two limbs of the tube
+indicates the difference between the pressure of the gas-supply and the
+atmospheric pressure. It is this _difference_ that is meant when the
+_pressure_ of a gas in a pipe or piece of apparatus is spoken of,
+and it must of necessity in the case of a gas-supply have a positive
+value. That is to say, the "pressure" of gas in a service-pipe expresses
+really by how much the pressure in the pipe _exceeds_ the
+atmospheric pressure. (Pressures less than the atmospheric pressure will
+not occur in connexion with an acetylene installation, unless the
+gasholder is intentionally manipulated to that end.) Gas pressures are
+expressed in terms of inches head or pressure of water, fractions of an
+inch being given in decimals or "tenths" of an inch. The expression
+"tenths" is often used alone, thus a pressure of "six-tenths" means a
+pressure equivalent to 0.6 inch head of water.
+
+The pressure gauge is for convenience provided with an attached scale on
+which the pressures may be directly read, and with a connexion by which
+the one limb is attached to the service-pipe or cock where the pressure
+is to be observed. A portable gauge of this description is very useful,
+as it can be attached by means of a short piece of flexible tubing to any
+tap or burner. Several authorities, including the British Acetylene
+Association, have recommended that pressure gauges should not be directly
+attached to generators, because of the danger that the glass might be
+fractured by a blow or by a sudden access of heat. Such breakage would be
+followed by an escape of gas, and might lead to an accident. Fixed
+pressure gauges, however, connected with every item of a plant are
+extremely useful, and should be employed in all large installations, as
+they afford great aid in observing and controlling the working, and in
+locating the exact position of any block. All danger attending their use
+can be obviated by having a stopcock between the gauge inlet and the
+portion of the plant to which it is attached; the said stopcock being
+kept closed except when it is momentarily opened to allow of a reading
+being taken. As an additional precaution against its being left open, the
+stopcock may be provided with a weight or spring which automatically
+closes the gas-way directly the observer's hand is removed from the tap.
+In the best practice all the gauges will be collected together on a board
+fastened in some convenient spot on the wall of the generator-house, each
+gauge being connected with its respective item of the plant by means of a
+permanent metallic tube. The gauges must be filled with pure water, or
+with a liquid which does not differ appreciably in specific gravity from
+pure water, or the readings will be incorrect. Greater legibility will be
+obtained by staining the water with a few drops of caramel solution, or
+of indigo sulphate (indigo carmine); or, in the absence of these dyes,
+with a drop or two of common blue-black writing ink. If they are not
+erected in perfectly frost-free situations, the gauges may be filled with
+a mixture of glycerin and pure alcohol (not methylated spirit), with or
+without a certain proportion of water, which will not freeze at any
+winter temperature. The necessary mixture, which must have a density of
+exactly 1.00, could be procured from any pharmacist.
+
+It is the pressure as indicated by the pressure gauge which is referred
+to in this book in all cases where the term "pressure of the gas" or the
+like is used. The quantity of acetylene which will flow in a given time
+from the open end of a pipe is a function of this pressure, while the
+quantity of acetylene escaping through a tiny hole or crack or a burner
+orifice also depends on this total pressure, though the ratio in this
+instance is not a simple one, owing to the varying influence of friction
+between the issuing gas and the sides of the orifice. Where, however,
+acetylene or other gas is flowing through pipes or apparatus there is a
+loss of energy, indicated by a falling off in the pressure due to
+friction, or to the performance of work, such as actuating a gas-meter.
+The extent of this loss of energy in a given length of pipe or in a meter
+is measured by the difference between the pressures of the gas at the two
+ends of the pipe or at the inlet and outlet of the meter. This difference
+is the "loss" or "fall" of pressure, due to friction or work performed,
+and is spoken of as the "actuating" pressure in regard to the passage of
+gas through the stretch of pipe or meter. It is a measure of the energy
+absorbed in actuating the meter or in overcoming the friction. (Cf.
+footnote, Chapter II., page 54.)
+
+DIMENSIONS OF MAINS.--The diameter of the mains and service-pipes for an
+acetylene installation must be such that the main or pipe will convey the
+maximum quantity of the gas likely to be required to feed all the burners
+properly which are connected to it, without an excessive actuating
+pressure being called for to drive the gas through the main or pipe. The
+flow of all gases through pipes is of course governed by the same general
+principles; and it is only necessary in applying these principles to a
+particular gas, such as acetylene, to know certain physical properties of
+the gas and to make due allowance for their influence. The general
+principles which govern the flow of a gas through pipes have been
+exhaustively studied on account of their importance in relation to the
+distribution of coal-gas and the supply of air for the ventilation of
+places where natural circulation is absent or deficient. It will be
+convenient to give a very brief reference to the way in which these
+principles have been ascertained and applied, and then to proceed to the
+particular case of the distribution of acetylene through mains and
+service-pipes.
+
+The subject of "The Motion of Fluids in Pipes" was treated in a lucid and
+comprehensive manner in an Essay by W. Pole in the _Journal of Gas
+Lighting_ during 1852, and his conclusions have been generally adopted
+by gas engineers ever since. He recapitulated the more important points
+of this essay in the course of some lectures delivered in 1872, and one
+or other of these two sources should be consulted for further
+information. Briefly, W. Pole treated the question in the following
+manner:
+
+The practical question in gas distribution is, what quantity of gas will
+a given actuating pressure cause to flow along a pipe of given length and
+given diameter? The solution of this question allows of the diameters of
+pipes being arranged so that they will carry a required quantity of gas a
+given distance under the actuating pressure that is most convenient or
+appropriate. There are five quantities to be dealt with, viz.:
+
+(1) The length of pipe = _l_ feet.
+
+(2) The internal diameter of the pipe = _d_ inches.
+
+(3) The actuating pressure = _h_ inches of head of water. (4) The
+specific gravity or density of the gas = _d_ times that of air.
+
+(5) The quantity of gas passing through the pipe--Q cubic feet per hour.
+This quantity is the product of the mean velocity of the gas in the pipe
+and the area of the pipe.
+
+The only work done in maintaining the flow of gas along a pipe is that
+required to overcome the friction of the gas on the walls of the pipe,
+or, rather, the consequential friction of the gas on itself, and the laws
+which regulate such friction have not been very exhaustively
+investigated. Pole pointed out, however, that the existing knowledge on
+the point at the time he wrote would serve for the purpose of determining
+the proper sizes of gas-mains. He stated that the friction (1) is
+proportional to the area of rubbing surface (viz., pi_ld_); (2)
+varies with the velocity, in some ratio greater than the first power, but
+usually taken as the square; and (3) is assumed to be proportional to the
+specific gravity of the fluid (viz., _s_).
+
+Thus the force (_f_) necessary to maintain the motion of the gas in
+the pipe is seen to vary (1) as pi_ld_, of which pi is a constant;
+(2) as _v^2_, where _v_ = the velocity in feet per hour; and
+(3) as _s_. Hence, combining these and deleting the constant pi, it
+appears that
+
+_f_ varies as _ldsv^2_.
+
+Now the actuating force is equal to _f_, and is represented by the
+difference of pressure at the two ends of the pipe, _i.e._, the
+initial pressure, viz., that at the place whence gas is distributed or
+issues from a larger pipe will be greater by the quantity _f_ than
+the terminal pressure, viz., that at the far end of the pipe where it
+branches or narrows to a pipe or pipes of smaller size, or terminates in
+a burner. The terminal pressure in the case of service-pipes must be
+settled, as mentioned in Chapter II., broadly according to the pressure
+at which the burners in use work best, and this is very different in the
+case of flat-flame burners for coal-gas and burners for acetylene. The
+most suitable pressure for acetylene burners will be referred to later,
+but may be taken as equal to p_0 inches head of water. Then, calling the
+initial pressure (_i.e._, at the inlet head of service-pipe) p_1, it
+follows that p_1 - p_0 = _f_. Now the cross-section of the pipe has
+an area (pi/4)_d^2_, and if _h_ represents the difference of
+pressure between the two ends of the pipe per square inch of its area, it
+follows that _f_ = _h(pi/4)d^2_. But since _f_ has been
+found above to vary as _ldsv^2_ , it is evident that
+
+_h(pi/4)d^2_ varies as _ldsv^2_.
+
+Hence
+
+_v^2_ varies as _hd/ls_,
+
+and putting in some constant M, the value of which must be determined by
+experiment, this becomes
+
+_v^2_ = M_hd/ls_.
+
+The value of M deduced from experiments on the friction of coal-gas in
+pipes was inserted in this equation, and then taking Q = pi/4_d^2v_,
+it was found that for coal-gas Q = 780(_hd/sl_)^(1/2)
+
+This formula, in its usual form, is
+
+Q = 1350_d^2_(_hd/sl_)^(1/2)
+
+in which _l_ = the length of main in yards instead of in feet. This
+is known as Pole's formula, and has been generally used for determining
+the sizes of mains for the supply of coal-gas.
+
+For the following reasons, among others, it becomes prudent to revise
+Pole's formula before employing it for calculations relating to
+acetylene. First, the friction of the two gases due to the sides of a
+pipe is very different, the coefficient for coal-gas being 0.003, whereas
+that of acetylene, according to Ortloff, is 0.0001319. Secondly, the
+mains and service-pipes required for acetylene are smaller, _cateria
+paribus_, than those needed for coal-gas. Thirdly, the observed
+specific gravity of acetylene is 0.91, that of air being unity, whereas
+the density of coal-gas is about 0.40; and therefore, in the absence of
+direct information, it would be better to base calculations respecting
+acetylene on data relating to the flow of air in pipes rather than upon
+such as are applicable to coal-gas. Bernat has endeavoured to take these
+and similar considerations into account, and has given the following
+formula for determining the sizes of pipes required for the distribution
+of acetylene:
+
+Q = 0.001253_d^2_(_hd/sl_)^(1/2)
+
+in which the symbols refer to the same quantities as before, but the
+constant is calculated on the basis of Q being stated in cubic metres, l
+in metres, and d and h in millimetres. It will be seen that the equation
+has precisely the same shape as Pole's formula for coal-gas, but that the
+constant is different. The difference is not only due to one formula
+referring to quantities stated on the metric and the other to the same
+quantities stated on the English system of measures, but depends partly
+on allowance having been made for the different physical properties of
+the two gases. Thus Bernat's formula, when merely transposed from the
+metric system of measures to the English (_i.e._, Q being cubic feet
+per hour, _l_ feet, and _d_ and _h_ inches) becomes
+
+Q = 1313.5_d^2_(_hd/sl_)^(1/2)
+
+or, more simply,
+
+Q = 1313.4(_hd^5/sl_)^(1/2)
+
+But since the density of commercially-made acetylene is practically the
+same in all cases, and not variable as is the density of coal-gas, its
+value, viz., 0.91, may be brought into the constant, and the formula then
+becomes
+
+Q = 1376.9(_hd^5/l_)^(1/2)
+
+Bernat's formula was for some time generally accepted as the most
+trustworthy for pipes supplying acetylene, and the last equation gives it
+in its simplest form, though a convenient transposition is
+
+d = 0.05552(Q^2_l/h_)^(1/5)
+
+Bernat's formula, however, has now been generally superseded by one given
+by Morel, which has been found to be more in accordance with the actual
+results observed in the practical distribution of acetylene. Morel's
+formula is
+
+D = 1.155(Q^2_l/h_)^(1/5)
+
+in which D = the diameter of the pipe in centimetres, Q = the number of
+cubic metres of gas passing per hour, _l_ = the length of pipe in
+metres, and _h_ = the loss of pressure between the two ends of the
+pipe in millimetres. On converting tins formula into terms of the English
+system of measures (_i.e._, _l_ feet, Q cubic feet, and
+_h_ and _d_ inches) it becomes
+
+(i) d = 0.045122(Q^2_l/h_)^(1/5)
+
+At first sight this formula does not appear to differ greatly from
+Bernat's, the only change being that the constant is 0.045122 instead of
+0.05552, but the effect of this change is very great--for instance, other
+factors remaining unaltered, the value of Q by Morel's formula will be
+1.68 times as much as by Bernat's formula. Transformations of Morel's
+formula which may sometimes be more convenient to apply than (i) are:
+
+(ii) Q = 2312.2(_hd^5/l_)^(1/2)
+
+(iii) _h_ = 0.000000187011(Q^2_l/d^5_)
+
+and (iv) _l_ = 5,346,340(_hd^5_/Q^2)
+
+In order to avoid as far as possible expenditure of time and labour in
+repeating calculations, tables have been drawn up by the authors from
+Morel's formulć which will serve to give the requisite information as to
+the proper sizes of pipes to be used in those cases which are likely to
+be met with in ordinary practice. These tables are given at the end of
+this chapter.
+
+When dealing with coal-gas, it is highly important to bear in mind that
+the ordinary distributing formulć apply directly only when the pipe or
+main is horizontal, and that a rise in the pipe will be attended by an
+increase of pressure at the upper end. But as the increase is greater the
+lower the density of the gas, the disturbing influence of a moderate rise
+in a pipe is comparatively small in the case of a gas of so high a
+density as acetylene. Hence in most instances it will be unnecessary to
+make any allowance for increase of pressure due to change of level. Where
+the change is very great, however, allowance may advisedly be made on the
+following basis: The pressure of acetylene in pipes increases by about
+one-tenth of an inch (head of water) for every 75 feet rise in the pipe.
+Hence where acetylene is supplied from a gasholder on the ground-level to
+all floors of a house 75 feet high, a burner at the top of the house will
+ordinarily receive its supply at a pressure greater by one-tenth of an
+inch than a burner in the basement. Such a difference, with the
+relatively high pressures used in acetylene supplies, is of no practical
+moment. In the case of an acetylene-supply from a central station to
+different parts of a mountainous district, the variations of pressure
+with level should be remembered.
+
+The distributing formulć also assume that the pipe is virtually straight;
+bends and angles introduce disturbing influences. If the bend is sharp,
+or if there is a right-angle, an allowance should be made if it is
+desired to put in pipes of the smallest permissible dimensions. In the
+case of the most usual sizes of pipes employed for acetylene mains or
+services, it will suffice to reckon that each round or square elbow is
+equivalent in the resistance it offers to the flow of gas to a length of
+5 feet of pipe of the same diameter. Hence if 5 feet is added to the
+actual length of pipe to be laid for every bond or elbow which will occur
+in it, and the figure so obtained is taken as the value of _l_ in
+formulć (i), (ii), or (iii), the values then found for Q, _d_, or
+_h_ will be trustworthy for all practical purposes.
+
+It may now be useful to give an example of the manner of using the
+foregoing formulć when the tables of sizes of pipes are not available.
+Let it be supposed that an institution is being equipped for acetylene
+lighting; that 50 burners consuming 0.70 cubic foot, and 50 consuming
+1.00 cubic foot of acetylene per hour may be required in use
+simultaneously; that a pressure of at least 2-1/2 inches is required at
+all the burners; that for sufficient reasons it is considered undesirable
+to use a higher distributing pressure than 4 inches at the gasholder,
+outlet of the purifiers, or initial governor (whichever comes last in the
+train of apparatus); that the gasholder is located 100 feet from the main
+building of the institution, and that the trunk supply-pipe through the
+latter must be 250 feet in length, and the supplies to the burners,
+either singly or in groups, be taken from this trunk pipe through short
+lengths of tubing of ample size. What should be the diameter of the trunk
+pipe, in which it will be assumed that ten bonds or elbows are necessary?
+
+In the first instance, it is convenient to suppose that the trunk pipe
+may be of uniform diameter throughout. Then the value of _l_ will be
+100 (from gasholder to main building) + 250 (within the building) + 50
+(equivalent of 10 elbows) = 400. The maximum value of Q will be (50 x
+0.7) + (50 x 1.0) = 85; and the value of _h_ will be 1 - 2.5 - 1.5.
+Then using formula (i), we have:
+
+d = 0.045122((85^2 x 400)/1.5)^(1/5) = 0.045122(1,926,667)^(1/5)
+
+= 0.045122 x 18.0713 = 0.8154.
+
+The formula, therefore, shows that the pipe should have an internal
+diameter of not less than 0.8154 inch, and consequently 1 inch (the next
+size above 0.8154 inch) barrel should be used. If the initial pressure
+(i.e., at outlet of purifiers) could be conveniently increased from 4 to
+4.8 inches, 3/4 inch barrel could be employed for the service-pipe. But
+if connexions for burners were made immediately the pipe entered the
+building, these burners would then be supplied at a pressure of 4.2
+inches, while those on the extremity of the pipe would, when all burners
+were in use, be supplied at a pressure of only 2.5 inches. Such a great
+difference of pressure is not permissible at the several burners, as no
+type of burner retains its proper efficiency over more than a very
+limited range of pressure. It is highly desirable in the case of the
+ordinary Naphey type of burner that all the burners in a house should be
+supplied at pressures which do not differ by more than half an inch;
+hence the pipes should, wherever practicable, be of such a size that they
+will pass the maximum quantity of gas required for all the burners which
+will ever be in use simultaneously, when the pressure at the first burner
+connected to the pipe after it enters the house is not more than half an
+inch above the pressure at the burner furthermost removed from the first
+one, all the burner-taps being turned on at the time the pressures are
+observed. If the acetylene generating plant is not many yards from the
+building to be supplied, it is a safe rule to calculate the size of pipes
+required on the basis of a fall of pressure of only half an inch from the
+outlet of the purifiers or initial governor to the farthermost burner.
+The extra cost of the larger size of pipe which the application of this
+rule may entail will be very slight in all ordinary house installations.
+
+VELOCITY OF FLOW IN PIPES.--For various purposes, it is often desirable
+to know the mean speed at which acetylene, or any other gas, is passing
+through a pipe. If the diameter of the pipe is _d_ inches, its
+cross-sectional area is _d^2_ x 0.7854 square inches; and since
+there are 1728 cubic inches in 1 cubic foot, that quantity of gas will
+occupy in a pipe whose diameter is _d_ inches a length of
+
+1728/(_d^2_ x 0.7854) linear inches or 183/_d^2_^ linear feet.
+
+If the gas is in motion, and the pipe is delivering Q cubic feet per
+hour, since there are 3600 seconds of time in one hour, the mean speed of
+the gas becomes
+
+183/_d^2_ x Q/3600 = Q/(19 x 7_d^2_) linear feet per second.
+
+This value is interesting in several ways. For instance, taking a rough
+average of Le Chatelier's results, the highest speed at which the
+explosive wave proceeds in a mixture of acetylene and air is 7 metres or
+22 feet per second. Now, even if a pipe is filled with an acetylene-air
+mixture of utmost explosibility, an explosion cannot travel backwards
+from B to A in that pipe, if the gas is moving from A to B at a speed of
+over 22 feet per second. Hence it may be said that no explosion can occur
+in a pipe provided
+
+Q/(19.7_d^2_) = 22 or more;
+
+_i.e._, Q/_d^2_=433.4
+
+In plain language, if the number of cubic feet passing through the pipe
+per hour divided by the square of the diameter of the pipe is at least
+433.4, no explosion can take place within that pipe, even if the gas is
+highly explosive and a light is applied to its exit.
+
+In Chapter VI. are given the explosive limits of acetylene-air mixtures
+as influenced by the diameter of the tube containing them. If we
+possessed a similar table showing the speed of the explosive wave in
+mixtures of known composition, the foregoing formulć would enable us to
+calculate the minimum speed which would insure absence of explosibility
+in a supply-pipe of any given diameter throughout its length, or at its
+narrowest part. It would not, however, be possible simply by increasing
+the forward speed of an explosive mixture of acetylene and air to a point
+exceeding that of its explosion velocity to prevent all danger of firing
+back in an atmospheric burner tube. A much higher pressure than is
+usually employed in gas-burners, other than blowpipes, would be needed to
+confer a sufficient degree of velocity upon the gas, a pressure which
+would probably fracture any incandescent mantle placed in the flame.
+
+SERVICE-PIPES AND MAINS.--The pipes used for the distribution of
+acetylene must be sound in themselves, and their joints perfectly tight.
+Higher pressures generally prevail in acetylene service-pipes within a
+house than in coal-gas service-pipes, while slight leaks are more
+offensive and entail a greater waste of resources. Therefore it is
+uneconomical, as well as otherwise objectionable, to employ service-pipes
+or fittings for acetylene which are in the least degree unsound.
+Unfortunately ordinary gas-barrel is none too sound, nor well-threaded,
+and the taps and joints of ordinary gas-fittings are commonly leaky.
+Hence something better should invariably be used for acetylene. What is
+known as "water" barrel, which is one gauge heavier than gas-barrel of
+the same size, may be adopted for the service-pipes, but it is better to
+incur a slight extra initial expense and to use "steam" barrel, which is
+of still heavier gauge and is sounder than either gas or water-pipe. All
+elbows, tees, &c., should be of the same quality. The fitters' work in
+making the joints should be done with the utmost care, and the sloppy
+work often passed in the case of coal-gas services must on no account be
+allowed. It is no exaggeration to say that the success of an acetylene
+installation, from the consumer's point of view, will largely, if not
+principally, depend on the tightness of the pipes in his house. The
+statement has been made that the "paint" used by gas-fitters,
+_i.e._, the mixture of red and white lead ground in "linseed" oil,
+is not suitable for employment with acetylene, and it has been proposed
+to adopt a similar material in which the vehicle is castor-oil. No good
+reason has been given for the preference for castor-oil, and the troubles
+which have arisen after using ordinary paint may be explained partly on
+the very probable assumption that the oil was not genuine linseed, and so
+did not dry, and partly on the fact that almost entire reliance was
+placed on the paint for keeping the joint sound. Joints for acetylene,
+like those for steam and high-pressure water, must be made tight by using
+well-threaded fittings, so as to secure metallic contact between pipe and
+socket, &c.; the paint or spun-yarn is only an additional safeguard. In
+making a faced joint, washers of (say, 7 lb) lead, or coils of lead-wire
+arc extremely convenient and quite trustworthy; the packing can be used
+repeatedly.
+
+LEAKAGE.--Broadly speaking, it may be said that the commercial success of
+any village acetylene-supply--if not that of all large installations--
+depends upon the leakage being kept within moderate limits. It follows
+from what was stated in Chapter VI. about the diffusion of acetylene,
+that from pipes of equal porosity acetylene and coal-gas will escape at
+equal rates when the effective pressure in the pipe containing acetylene
+is double that in the pipe containing coal-gas. The loss of coal-gas by
+leakage is seldom less than 5 per cent. of the volume passed into the
+main at the works; and provided a village main delivering acetylene is
+not unduly long in proportion to the consumption of gas--or, in other
+words, provided the district through which an acetylene distributing main
+passes is not too sparsely populated--the loss of acetylene should not
+exceed the same figure. Caro holds that the loss of gas by leakage from a
+village installation should be quoted in absolute figures and not as a
+percentage of the total make as indicated by the works meter, because
+that total make varies so largely at different periods of the year, while
+the factors which determine the magnitude of the leakage are always
+identical; and therefore whereas the actual loss of gas remains the same,
+it is represented to be more serious in the summer than in the winter.
+Such argument is perfectly sound, but the method of returning leakage as
+a percentage of the make has been employed in the coal-gas industry for
+many years, and as it does not appear to have led to any misunderstanding
+or inconvenience, there is no particular reason for departing from the
+usual practice in the case of acetylene where the conditions as to
+uniform leakage and irregular make are strictly analogous.
+
+Caro has stated that a loss of 15 to 20 litres per kilometre per hour
+(_i.e._, of 0.85 to 1.14 cubic feet per mile per hour) from an
+acetylene distributing main is good practice; but it should be noted that
+much lower figures have been obtained when conditions are favourable and
+when due attention has been devoted to the fitters' work. In one of the
+German village acetylene installations where the matter has been
+carefully investigated (Döse, near Cuxhaven), leakage originally occurred
+at the rate of 7.3 litres per kilometre per hour in a main 8.5
+kilometres, or 5.3 miles, long and 4 to 2 inches in diameter; but it was
+reduced to 5.2 litres, and then to 3.12 litres by tightening the plugs of
+the street lantern and other gas cocks. In British units, these figures
+are 0.415, 0.295, and 0.177 cubic foot per mile per hour. By calculation,
+the volume of acetylene generated in this village would appear to have
+been about 23,000 cubic feet per mile of main per year, and therefore it
+may be said that the proportion of gas lost was reduced by attending to
+the cocks from 15.7 per cent, to 11.3 per cent, and then to 6.8 per cent.
+At another village where the main was 2.5 kilometres long, tests
+extending over two months, when the public lamps were not in use, showed
+the leakage to be 4.4 litres per kilometre per hour, _i.e._, 1.25
+cubic foot per mile per hour, when the annual make was roughly 46,000
+cubic feet per mile of main. Here, the loss, calculated from the direct
+readings of the works motor, was 4.65 per cent.
+
+When all the fittings, burners excepted, have been connected, the whole
+system of pipes must be tested by putting it under a gas (or air)
+pressure of 9 or 12 inches of water, and observing on an attached
+pressure gauge whether any fall in pressure occurs within fifteen minutes
+after the main inlet tap has been shut. The pressure required for this
+purpose can be obtained by temporarily weighting the holder, or by the
+employment of a pump. If the gauge shows a fall of pressure of one
+quarter of an inch or more in these circumstances, the pipes must be
+examined until the leak is located. In the presence of a meter, the
+installation can conveniently be tested for soundness by throwing into
+it, through the meter, a pressure of 12 inches or so of water from the
+weighted holder, then leaving the inlet cock open, and observing whether
+the index hand on the lowest dial remains perfectly stationary for a
+quarter of an hour--movement of the linger again indicating a leak. The
+search for leaks must never be made with a light; if the pipes are full
+of air this is useless, if full of gas, criminal in its stupidity. While
+the whole installation is still under a pressure of 12 inches thrown from
+the loaded holder, whether it contains air or gas, first all the likely
+spots (joints, &c.), then the entire length of pipe is carefully brushed
+over with strong soapy water, which will produce a conspicuous "soap-
+bubble" wherever the smallest flaw occurs. The tightness of a system of
+pipes put under pressure from a loaded holder cannot be ascertained
+safely by observing the height of the bell, and noting if it falls on
+standing. Even if there is no issue of gas from the holder, the position
+of the bell will alter with every variation in temperature of the stored
+gas or surrounding air, and with every movement of the barometer, rising
+as the temperature rises and as the barometer falls, and _vice
+versâ_, while, unless the water in the seal is saturated with
+whatever gas the holder contains, the bell will steadily drop a little an
+part of its contents are lost by dissolution in the liquid.
+
+PIPES AND FITTINGS.--As a general rule it is unadvisable to use lead or
+composition pipe for permanent acetylene connexions. If exposed, it is
+liable to be damaged, and perhaps penetrated by a blow, and if set in the
+wall and covered with paper or panel it is liable to be pierced if nails
+or tacks should at any time be driven into the wall. There is also an
+increased risk in case of fire, owing to its ready fusibility. If used at
+all--and it has obvious advantages--lead or composition piping should be
+laid on the surface of the walls, &c., and protected from blows, &c., by
+a light wooden casing, outwardly resembling the wooden coverings for
+electric lighting wires. It has been a common practice, in laying the
+underground mains required for supplying the villages which are lighted
+by means of acetylene from a central works in different parts of France,
+to employ lead pipes. The plan is economical, but in view of the danger
+that the main might be flattened by the weight of heavy traction-engines
+passing over the roads, or that it might settle into local dips from the
+same cause or from the action of subterranean water, in which dips water
+would be constantly condensing in cold weather, the use of lead for this
+purpose cannot be recommended. Steam-barrel would be preferable to cast
+pipe, because permanently sound joints are easier to make in the former,
+and because it is not so brittle.
+
+The fittings used for acetylene must have perfectly sound joints and
+taps, for the same reasons that the service-pipes must be quite sound.
+Common gas-fittings will not do, the joints, taps, ball-sockets, &c., are
+not accurately enough ground to prevent leakage. They may in many cases
+be improved by regrinding, but often the plug and barrel are so shallow
+that it is almost impossible to ensure soundness. It is therefore better
+to procure fittings having good taps and joints in the first instance;
+the barrels should be long, fairly wide, and there should be no sensible
+"play" between plug and barrel when adjusted so that the plug turns
+easily when lightly lubricated. Fittings are now being specially made for
+acetylene, which is a step in the right direction, because, in addition
+to superior taps and joints being essential, smaller bore piping and
+smaller through-ways to the taps than are required for coal-gas serve for
+acetylene. It is perhaps advisable to add that wherever a rigid bracket
+or fitting will answer as well as a jointed one, the latter should on no
+account be used; also water-slide pendants should never be employed, as
+they are fruitful of accidents, and their apparent advantages are for the
+most part illusory. Ball-sockets also should be avoided if possible; if
+it is absolutely necessary to have a fitting with a ball-socket, the
+latter should have a sleeve made of a short length of sound rubber-tubing
+of a size to give a close fit, slipped over so as to join the ball
+portion to the socket portion. This sleeve should be inspected once a
+quarter at least, and renewed immediately it shows signs of cracking.
+Generally speaking all the fittings used should be characterised by
+structural simplicity; any ornamental or decorative effects desired may
+be secured by proper design without sacrifice of the simplicity which
+should always mark the essential and operative parts of the fitting.
+Flexible connexions between the fixed service-pipe and a semi-portable or
+temporary burner may at times be required. If the connexion is for
+permanent use, it must not be of rubber, but of the metallic flexible
+tubing which is now commonly employed for such connexions in the case of
+coal-gas. There should be a tap between the service-pipe and the flexible
+connexion, and this tap should be turned off whenever the burner is out
+of use, so that the connexion is not at other times under the pressure
+which is maintained in the service-pipes. Unless the connexion is very
+short--say 2 feet or less--there should also be a tap at the burner.
+These flexible connexions, though serviceable in the case of table-lamps,
+&c., of which the position may have to be altered, are undesirable, as
+they increase the risk attendant on gas (whether acetylene or other
+illuminating gas) lighting, and should, if possible, be avoided. Flexible
+connexions may also be required for temporary use, such as for conveying
+acetylene to an optical lantern, and if only occasionally called for, the
+cost of the metallic flexible tubing will usually preclude its use. It
+will generally be found, however, that the whole connexion in such a case
+can be of composition or lead gas-piping, connected up at its two ends by
+a few inches of flexible rubber tubing. It should be carried along the
+walls or over the heads of people who may use the room, rather than
+across the floor, or at a low level, and the acetylene should be turned
+on to it only when actually required for use, and turned off at the fixed
+service-pipe as soon as no longer required. Quite narrow composition
+tubing, say 1/4-inch, will carry all the acetylene required for two or
+three burners. The cost of a composition temporary connexion will usually
+be less than one of even common rubber tubing, and it will be safer. The
+composition tubing must not, of course, be sharply bent, but carried by
+easy curves to the desired point, and it should be carefully rolled in a
+roll of not less than 18 inches diameter when removed. If these
+precautions are observed it may be used very many times.
+
+Acetylene service-pipes should, wherever possible, be laid with a fall,
+which may be very slight, towards a small closed vessel adjoining the
+gasholder or purifier, in order that any water deposited from the gas
+owing to condensation of aqueous vapour may run out of the pipe into that
+apparatus. Where it is impossible to secure an uninterrupted fall in that
+direction, there should be inserted in the service-pipe, at the lowest
+point of each dip it makes, a short length of pipe turned downwards and
+terminating in a plug or sound tap. Water condensing in this section of
+the service-pipe will then run down and collect in this drainage-pipe,
+from which it can be withdrawn at intervals by opening the plug or tap
+for a moment. The condensed water is thus removed from the service-pipe,
+and does not obstruct its through-way. Similar drainage devices may be
+used at the lowest points of all dips in mains, though there are special
+seal-pots which take the place of the cock or plug used to seal the end
+of the drainage-pipe. Such seal-pots or "syphons" are commonly used on
+ordinary gas-distributing systems, and might be applied in the case of
+large acetylene installations, as they offer facilities for removing the
+condensed water from time to time in a convenient and expeditious manner.
+
+EXPULSION OF AIR FROM MAINS.--After a service-pipe system has been proved
+to be sound, it is necessary to expel the air from it before acetylene
+can be admitted to it with a view to consumption. Unless the system is a
+very large one, the expulsion of air is most conveniently effected by
+forcing from the gasholder preliminary batches of acetylene through the
+pipes, while lights are kept away from the vicinity. This precaution is
+necessary because, while the acetylene is displacing the air in the
+pipes, they will for some time contain a mixture of air and acetylene in
+proportions which fall within the explosive limits of such a mixture. If
+the escaping acetylene caught fire from any adjacent light under these
+conditions, a most disastrous explosion would ensue and extend through
+all the ramifications of the system of pipes. Therefore the first step
+when a new system of pipes has to be cleared of air is to see that there
+are no lights in or about the house--either fires, lamps, cigars or
+pipes, candles or other flames. Obviously this work must be done in the
+daytime and finished before nightfall. Burners are removed from two or
+more brackets at the farthest points in the system from the gasholder,
+and flexible connexions are temporarily attached to them, and led through
+a window or door into the open air well clear of the house. One of the
+brackets selected should as a rule be the lowest point supplied in the
+house. The gasholder having been previously filled with acetylene, the
+tap or taps on the pipe leading to the house are turned on, and the
+acetylene is passed under slight pressure into the system of pipes, and
+escapes through the aforesaid brackets, of which the taps have been
+turned on, into the open. The taps of all other brackets are kept closed.
+The gas should be allowed to flow thus through the pipes until about five
+times the maximum quantity which all the burners on the system would
+consume in an hour has escaped from the open brackets. The taps on these
+brackets are then closed, and the burners replaced. Flexible tubing is
+then connected in place of the burners to all the other brackets in the
+house, and acetylene is similarly allowed to escape into the open air
+from each for a quarter of an hour. All taps are then closed, and the
+burners replaced; all windows in the house are left open wide for half an
+hour to allow of the dissipation of any acetylene which may have
+accumulated in any part of it, and then, while full pressure from the
+gasholder is maintained, a tap is turned on and the gas lighted. If it
+burns with a good, fully luminous flame it may be concluded that the
+system of pipes is virtually free from air, and the installation may be
+used forthwith as required. If, however, the flame is very feebly
+luminous, or if the escaping gas does not light, lights must be
+extinguished, and the pipes again blown through with acetylene into the
+open air. The burner must invariably be in position when a light is
+applied, because, in the event of the pipes still containing an explosive
+mixture, ignition would not be communicated through the small orifices of
+the burner to the mixture in the pipes, and the application of the light
+would not entail any danger of an explosion.
+
+Gasfitters familiar with coal-gas should remember, when putting a system
+of acetylene pipes into use for the first time, that the range over which
+mixtures of acetylene and air are explosive is wider than that over which
+mixtures of coal-gas and air are explosive, and that greater care is
+therefore necessary in getting the pipes and rooms free from a dangerous
+mixture.
+
+The mains for very large installations of acetylene--_e.g._, for
+lighting a small town--may advisedly be freed from air by some other plan
+than simple expulsion of the air by acetylene, both from the point of
+view of economy and of safety. If the chimney gases from a neighbouring
+furnace are found on examination to contain not more than about 8 per
+cent of oxygen, they may be drawn into the gasholder and forced through
+the pipes before acetylene is admitted to them. The high proportion of
+carbon dioxide and the low proportion of oxygen in chimney gases makes a
+mixture of acetylene and chimney gases non-explosive in any proportions,
+and hence if the air is first wholly or to a large extent expelled from a
+pipe, main, or apparatus, by means of chimney gases, acetylene may be
+admitted, and a much shorter time allowed for the expulsion by it of the
+contents of the pipe, before a light is applied at the burners, &c. This
+plan, however, will usually only be adopted in the case of very large
+pipes, &c.; but on a smaller scale the air may be swept out of a
+distributing system by bringing it into connexion with a cylinder of
+compressed or liquefied carbon dioxide, the pressure in which will drive
+the gas to any spot where an outlet is provided. As these cylinders of
+"carbonic acid" are in common employment for preparing aerated waters and
+for "lifting" beer, &c., they are easy to hire and use.
+
+TABLE (B).
+
+Giving the Sizes of Pipe which should be used in practice for Acetylene
+when the fall of pressure in the Pipe is not to exceed 0.1 inch. (Based
+on Morel's formula.)
+
+ _________________________________________________________
+| | |
+| Cubic Feet of | Diameters of Pipe to be used up to |
+| Acetylene | the lengths indicated. |
+| which the Pipe |_______________________________________|
+| is required to | | | | | |
+| pass in | 1/4 | 3/8 | 1/2 | 3/4 | 1 |
+| One Hour. | inch. | inch. | inch. | inch. | inch. |
+|________________|_______|_______|_______|_______|_______|
+| | | | | | |
+| | Feet. | Feet. | Feet. | Feet. | Feet. |
+| 1 | 520 | 3960 | 16700 | ... | ... |
+| 2 | 130 | 990 | 4170 | ... | ... |
+| 3 | 58 | 440 | 1850 | ... | ... |
+| 4 | 32 | 240 | 1040 | ... | ... |
+| 5 | 21 | 150 | 660 | 5070 | ... |
+| 6 | 14 | 110 | 460 | 3520 | ... |
+| 7 | 10 | 80 | 340 | 2590 | ... |
+| 8 | ... | 62 | 260 | 1980 | ... |
+| 9 | ... | 49 | 200 | 1560 | ... |
+| 10 | ... | 39 | 160 | 1270 | 5340 |
+| 15 | ... | 17 | 74 | 560 | 2370 |
+| 20 | ... | 10 | 41 | 310 | 1330 |
+| 25 | ... | ... | 26 | 200 | 850 |
+| 30 | ... | ... | 18 | 140 | 590 |
+| 35 | ... | ... | 13 | 100 | 430 |
+| 40 | ... | ... | 10 | 79 | 330 |
+| 45 | ... | ... | ... | 62 | 260 |
+| 50 | ... | ... | ... | 50 | 210 |
+|________________|_______|_______|_______|_______|_______|
+
+TABLE (A).
+
+Showing the Quantities [Q] (in cubic feet) of Acetylene which will pass
+in One Hour through Pipes of various diameters (in inches) under
+different Falls of Pressure. (Based on Morel's formula.)
+
+ ____________________________________________________________________
+| | | | | | | | | | | | |
+| Diameter | | | | | | | | | | | |
+| of Pipe | 1/4| 3/8| 1/2| 3/4 | 1 | 1 | 1 | 1 | 2 | 2 | 3 |
+| [_d_] = | | | | | | 1/4 | 1/2| 3/4| | 1/2| |
+| inches | | | | | | | | | | | |
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 0.10 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 10 | 7.2|19.9|40.8|112 |230 |405 | 635| 935|1305|2285|3600|
+| 25 | 4.5|12.6|25.8| 71.2|146 |255 | 400| 590| 825|1445|2280|
+| 50 | 3.2| 8.9|18.3| 50.3|103 |180 | 285| 420| 585|1020|1610|
+| 100 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 200 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 300 | 1.3| 3.6| 7.4| 20.5| 42.2| 73.7| 116| 171| 240| 415| 655|
+| 400 | 1.1| 3.1| 6.4| 17.8| 36.5| 63.8| 100| 148| 205| 360| 570|
+| 500 | 1.0| 2.8| 5.8| 15.9| 32.7| 57.1| 90| 132| 185| 320| 510|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 0.25 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 25 | 7.2|19.9|40.8|112 |230 |405 | 635| 935|1305|2285|3600|
+| 50 | 5.1|14.1|28.9| 79.6|163 |285 | 450| 660| 925|1615|2550|
+| 100 | 3.6| 9.9|20.4| 56.3|115 |200 | 320| 470| 655|1140|1800|
+| 250 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 500 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 1000 | 1.1| 3.1| 6.4| 17.8| 36.5| 63.8| 100| 148| 205| 360| 570|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 0.50 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 25 |10.2|28.1|57.8|159 |325 |570 | 900|1325|1850|3230|5095|
+| 50 | 7.2|19.9|40.8|112 |230 |405 | 635| 935|1305|2285|3600|
+| 100 | 5.1|14.1|28.9| 79.6|163 |285 | 450| 660| 925|1615|2550|
+| 250 | 3.2| 8.9|18.3| 50.3|103 |180 | 285| 420| 585|1020|1610|
+| 500 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 1000 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 0.75 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 50 | 8.8|24.4|50.0|138 |280 |495 | 780|1145|1160|2800|4410|
+| 100 | 6.2|17.2|35.4| 97.5|200 |350 | 550| 810|1130|1980|3120|
+| 250 | 3.9|10.9|22.4| 61.7|126 |220 | 350| 510| 715|1250|1975|
+| 500 | 2.8| 7.7|15.8| 43.6| 89.5|156 | 245| 360| 505| 885|1395|
+| 1000 | 2.0| 5.4|11.2| 30.8| 63.3|110 | 174| 255| 360| 625| 985|
+| 2000 | 1.4| 3.8| 7.9| 21.8| 44.8| 78.2| 123| 181| 250| 440| 695|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 1.0 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 100 | 7.2|19.9|40.8|112 |230 |405 | 635| 935|1305|2285|3600|
+| 250 | 4.5|12.6|25.8| 71.2|146 |255 | 400| 590| 825|1445|2280|
+| 500 | 3.2| 8.9|18.3| 50.3|103 |180 | 285| 420| 585|1020|1610|
+| 1000 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 2000 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 3000 | 1.3| 3.6| 7.4| 20.5| 42.2| 73.7| 116| 171| 240| 415| 655|
+|__________|_________________________________________________________|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 1.5 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 250 | 5.6|15.4|31.6| 87.2|179 |310 | 495| 725|1010|1770|2790|
+| 500 | 3.9|10.9|22.4| 61.7|126 |220 | 350| 510| 715|1250|1975|
+| 1000 | 2.8| 7.7|15.8| 43.6| 89.5|156 | 245| 360| 505| 885|1395|
+| 2000 | 2.0| 5.4|11.2| 30.8| 63.3|110 | 174| 255| 360| 625| 985|
+| 3000 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 4000 | 1.4| 3.8| 7.9| 21.8| 44.8| 78.2| 123| 181| 250| 440| 695|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 2.0 inches. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 500 | 4.5|12.6|25.8| 71.2|146 |255 | 400| 590| 825|1445|2280|
+| 1000 | 3.2| 8.9|18.3| 50.3|103 |180 | 285| 420| 585|1020|1610|
+| 2000 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 3000 | 1.8| 5.1|10.5| 29.1| 59.7|104 | 164| 240| 335| 590| 930|
+| 4000 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 5000 | 1.4| 4.0| 8.1| 22.5| 46.2| 80.8| 127| 187| 260| 455| 720|
+| 6000 | 1.3| 3.6| 7.4| 20.5| 42.2| 73.7| 116| 171| 240| 415| 655|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+
+NOTE.--In order not to impart to the above table the appearance of the
+quantities having been calculated to a degree of accuracy which has no
+practical significance, quantities of less than 5 cubic feet have been
+ignored when the total quantity exceeds 200 cubic feet, and fractions of
+a cubic foot have been included only when the total quantity is less than
+100 cubic feet.
+
+TABLE (C).
+
+Giving the Sizes of Pipe which should be used in practice for Acetylene
+when the fall of pressure in the Pipe is not to exceed 0.25 inch. (Based
+on Morel's formula.)
+
+ ____________________________________________________________________
+| | |
+| Cubic feet | |
+| of | |
+| Acetylene | Diameters of Pipe to be used up to the lengths stated.|
+| which the | |
+| Pipe is | |
+| required |_______________________________________________________|
+| to pass | | | | | | | | |
+| in One | 1/4 | 1/2 | 3/4 | 1 | 1-1/4| 1-1/2| 1-3/4| 2 |
+| Hour | inch.| inch.| inch.| inch.| inch.| inch.| inch.| inch.|
+|____________|______|______|______|______|______|______|______|______|
+| | | | | | | | | |
+| | Feet.| Feet.| Feet.| Feet.| Feet.| Feet.| Feet.| Feet.|
+| 2-1/2 | 1580 | 6680 | 50750| ... | ... | ... | ... | ... |
+| 5 | 390 | 1670 | 12690| 53160| ... | ... | ... | ... |
+| 7-1/2 | 175 | 710 | 5610| 23760| ... | ... | ... | ... |
+| 10 | 99 | 410 | 3170| 13360| 40790| ... | ... | ... |
+| 15 | 41 | 185 | 1410| 5940| 18130| 45110| ... | ... |
+| 20 | 24 | 105 | 790| 3350| 10190| 25370| 54840| ... |
+| 25 | 26 | 67 | 500| 2130| 6520| 16240| 35100| ... |
+| 30 | 11 | 46 | 350| 1480| 4530| 11270| 24370| 47520|
+| 35 | ... | 34 | 260| 1090| 3330| 8280| 17900| 34910|
+| 40 | ... | 26 | 195| 830| 2550| 6340| 13710| 26730|
+| 45 | ... | 20 | 155| 660| 2010| 5010| 10830| 21120|
+| 50 | ... | 16 | 125| 530| 1630| 4060| 8770| 17110|
+| 60 | ... | 11 | 88| 370| 1130| 2880| 6090| 11880|
+| 70 | ... | ... | 61| 270| 830| 2070| 4470| 8730|
+| 80 | ... | ... | 49| 210| 630| 1580| 3420| 6680|
+| 90 | ... | ... | 39| 165| 500| 1250| 2700| 5280|
+| 100 | ... | ... | 31| 130| 400| 1010| 2190| 4270|
+| 150 | ... | ... | 14| 59| 180| 450| 970| 1900|
+| 200 | ... | ... | ... | 33| 100| 250| 540| 1070|
+| 250 | ... | ... | ... | 21| 65| 160| 350| 680|
+| 500 | ... | ... | ... | ... | 16| 40| 87| 170|
+| 1000 | ... | ... | ... | ... | ... | 10| 22| 42|
+|____________|______|______|______|______|______|______|______|______|
+
+TABLE (D).
+
+Giving the Sizes of Pipe which should be used in practice for Acetylene
+Mains when the fall of pressure in the Main is not to exceed 0.5 inch,
+(Based on Morel's formula.)
+
+ ____________________________________________________________________
+| | |
+| Cubic feet | |
+| of | |
+| Acetylene | Diameters of Pipe to be used up to the lengths stated.|
+| which the | |
+| Main is | |
+| required |_______________________________________________________|
+| to pass | | | | | | | | |
+| in One | 3/4 | 1 | 1-1/4| 1-1/2| 1-3/4| 2 | 2-1/2| 3 |
+| Hour | inch.| inch.| inch.| inch.| inch.| inch.| inch.| inch.|
+|____________|______|______|______|______|______|______|______|______|
+| | | | | | | | | |
+| |Miles.|Miles.|Miles.|Miles.|Miles.|Miles.|Miles.|Miles.|
+| 10 | 5.05 | ... | ... | ... | ... | ... | ... | ... |
+| 25 | 0.80 | 2.45 | 6.15 | ... | ... | ... | ... | ... |
+| 50 | 0.20 | 0.60 | 1.50 | 3.30 | 6.45 | ... | ... | ... |
+| 100 | 0.05 | 0.15 | 0.35 | 0.80 | 1.60 | 4.95 |12.30 | ... |
+| 200 | ... | 0.04 | 0.09 | 0.20 | 0.40 | 1.20 | 3.05 |12.95 |
+| 300 | ... | ... | 0.04 | 0.09 | 0.18 | 0.55 | 1.35 | 5.75 |
+| 400 | ... | ... | ... | 0.05 | 0.10 | 0.30 | 0.75 | 3.25 |
+| 500 | ... | .. | ... | 0.03 | 0.06 | 0.20 | 0.50 | 2.05 |
+| 750 | ... | ... | ... | ... | 0.03 | 0.08 | 0.20 | 0.80 |
+| 1100 | ... | ... | ... | ... | ... | 0.05 | 0.12 | 0.50 |
+| 1500 | ... | ... | ... | ... | ... | 0.02 | 0.05 | 0.23 |
+| 2000 | ... | ... | ... | ... | ... | ... | 0.03 | 0.13 |
+| 2500 | ... | ... | ... | ... | ... | ... | 0.02 | 0.08 |
+| 5000 | ... | ... | ... | ... | ... | ... | ... | 0.03 |
+|____________|______|______|______|______|______|______|______|______|
+
+TABLE (E).
+
+Giving the Sizes of Pipe which should be used in practice for Acetylene
+Mains when the fall of pressure in the Main is not to exceed 1.0 inch.
+(Based on Morel's formula.)
+
+ __________________________________________________________________
+| | |
+| Cubic feet | |
+| of | |
+| Acetylene |Diameters of Pipe to be used up to the lengths stated|
+| which the | |
+| Main is | |
+| required |_____________________________________________________|
+| to pass | | | | | | | | | |
+| in One | 3/4 | 1 |1-1/4|1-1/2|1-3/4| 2 |2-1/2| 3 | 4 |
+| Hour |inch.|inch.|inch.|inch.|inch.|inch.|inch.|inch.|inch.|
+|____________|_____|_____|_____|_____|_____|_____|_____|_____|_____|
+| | | | | | | | | | |
+| |Miles|Miles|Miles|Mile.|Miles|Miles|Miles|Miles|Miles|
+| 10 | 2.40|10.13|30.90| ... | ... | ... | ... | ... | ... |
+| 25 | 0.38| 1.62| 4.94|12.30| ... | ... | ... | ... | ... |
+| 50 | 0.09| 0.40| 1.23| 3.07| 6.65|12.96| ... | ... | ... |
+| 100 | 0.02| 0.10| 0.30| 0.77| 1.66| 3.24| 9.88| ... | ... |
+| 200 | ... | 0.02| 0.07| 0.19| 0.41| 0.81| 2.47| 6.15| ... |
+| 300 | ... | 0.01| 0.03| 0.08| 0.18| 0.36| 1.09| 2.73|11.52|
+| 400 | ... | ... | 0.0 | 0.05| 0.10| 0.20| 0.61| 1.53| 6.48|
+| 500 | ... | ... | 0.0 | 0.03| 0.06| 0.13| 0.39| 0.98| 4.14|
+| 750 | ... | ... | ... | 0.01| 0.03| 0.05| 0.17| 0.43| 1.84|
+| 1000 | ... | ... | ... | ... | 0.01| 0.03| 0.10| 0.24| 1.03|
+| 1500 | ... | ... | ... | ... | ... | 0.01| 0.01| 0.11| 0.46|
+| 2000 | ... | ... | ... | ... | ... | ... | 0.02| 0.06| 0.26|
+| 2500 | ... | ... | ... | ... | ... | ... | 0.01| 0.04| 0.16|
+| 5000 | ... | ... | ... | ... | ... | ... | ... | 0.01| 0.04|
+|____________|_____|_____|_____|_____|_____|_____|_____|_____|_____|
+
+
+
+CHAPTER VIII
+
+COMBUSTION OF ACETYLENE IN LUMINOUS BURNERS--THEIR DISPOSITION
+
+NATURE OF LUMINOUS FLAMES.--When referring to methods of obtaining
+artificial light by means of processes involving combustion or oxidation,
+the term "incandescence" is usually limited to those forms of burner in
+which some extraneous substance, such as a "mantle," is raised to a
+brilliant white heat. Though convenient, the phrase is a mere convention,
+for all artificial illuminants, even including the electric light, which
+exhibit a useful degree of intensity depend on the same principle of
+incandescence. Adopting the convention, however, an incandescent burner
+is one in which the fuel burns with a non-luminous or atmospheric flame,
+the light being produced by causing that flame to play upon some
+extraneous refractory body having the property of emitting much light
+when it is raised to a sufficiently high temperature; while a luminous
+burner is one in which the fuel is allowed to combine with atmospheric
+oxygen in such a way that one or more of the constituents in the gas
+evolves light as it suffers combustion. From the strictly chemical point
+of view the light-giving substance in the incandescent flame lasts
+indefinitely, for it experiences no change except in temperature; whereas
+the light-giving substance in a luminous flame lasts but for an instant,
+for it only evolves light during the act of its combination with the
+oxygen of the atmosphere. Any fluid combustible which burns with a flame
+can be made to give light on the incandescent system, for all such
+materials either burn naturally, or can be made to burn with a non-
+luminous flame, which can be employed to raise the temperature of some
+mantle; but only those fuels can be burnt on the self-luminous system
+which contain some ingredient that is liberated in the elemental state in
+the flame, the said ingredient being one which combines energetically
+with oxygen so as to liberate much local heat. In practice, just as there
+are only two or three substances which are suitable for the construction
+of an incandescent mantle, so there is only one which renders a flame
+usefully self-luminous, viz., carbon; and therefore only such fuels as
+contain carbon among their constituents can be burnt so as to produce
+light without the assistance of the mantle. But inasmuch as it is
+necessary for the evolution of light by the combustion of carbon that
+that carbon shall be in the free state, only those carbonaceous fuels
+yield light without the mantle in which the carbonaceous ingredient is
+dissociated into its elements before it is consumed. For instance,
+alcohol and carbon monoxide are both combustible, and both contain
+carbon; but they yield non-luminous flames, for the carbon burns to
+carbon dioxide in ordinary conditions without assuming the solid form;
+ether, petroleum, acetylene, and some of the hydrocarbons of coal-gas do
+emit light on combustion, for part of their carbon is so liberated. The
+quantity of light emitted by the glowing substance increases as the
+temperature of that substance rises: the gain in light being equal to the
+fifth or higher power of the gain in heat; [Footnote: Calculated from
+absolute zero.] therefore unnecessary dissipation of heat from a flame is
+one of the most important matters to be guarded against if that flame is
+to be an economical illuminant. But the amount of heat liberated when a
+certain weight (or volume) of a particular fuel combines with a
+sufficient quantity of oxygen to oxidise it wholly is absolutely fixed,
+and is exactly the same whether that fuel is made to give a luminous or a
+non-luminous flame. Nevertheless the atmospheric flame given by a certain
+fuel may be appreciably hotter than its luminous flame, because the
+former is usually smaller than the latter. Unless the luminous flame of a
+rich fuel is made to expose a wide surface to the air, part of its carbon
+may escape ultimate combustion; soot or smoke may be produced, and some
+of the most valuable heat-giving substance will be wasted. But if the
+flame is made to expose a large surface to the air, it becomes flat or
+hollow in shape instead of being cylindrical and solid, and therefore in
+proportion to its cubical capacity it presents to the cold air a larger
+superficies, from which loss of heat by radiation, &c., occurs. Being
+larger, too, the heat produced is less concentrated.
+
+It does not fall within the province of the present book to discuss the
+relative merits of luminous and incandescent lighting; but it may be
+remarked that acetylene ranks with petroleum against coal-gas,
+carburetted or non-carburetted water-gas, and semi-water-gas, in showing
+a comparatively small degree of increased efficiency when burnt under the
+mantle. Any gas which is essentially composed of carbon monoxide or
+hydrogen alone (or both together) burns with a non-luminous flame, and
+can therefore only be used for illuminating purposes on the incandescent
+system; but, broadly speaking, the higher is the latent illuminating
+power of the gas itself when burnt in a non-atmospheric burner, the less
+marked is the superiority, both from the economical and the hygienic
+aspect, of its incandescent flame. It must be remembered also that only a
+gas yields a flame when it is burnt; the flame of a paraffin lamp and of
+a candle is due to the combustion of the vaporised fuel. Methods of
+burning acetylene under the mantle are discussed in Chapter IX.; here
+only self-luminous flames are being considered, but the theoretical
+question of heat economy applies to both processes.
+
+Heat may be lost from a flame in three several ways: by direct radiation
+and conduction into the surrounding air, among the products of
+combustion, and by conduction into the body of the burner. Loss of heat
+by radiation and conduction to the air will be the greater as the flame
+exposes a larger surface, and as a more rapid current of cold air is
+brought into proximity with the flame. Loss of heat by conduction, into
+the burner will be the greater as the material of which the burner is
+constructed is a better conductor of heat, and as the mass of material in
+that burner is larger. Loss of heat by passage into the combustion
+products will also be greater as these products are more voluminous; but
+the volume of true combustion products from any particular gas is a fixed
+quantity, and since these products must leave the flame at the
+temperature of that flame--where the highest temperature possible is
+requisite--it would seem that no control can be had over the quantity of
+heat so lost. However, although it is not possible in practice to supply
+a flame with too little air, lest some of its carbon should escape
+consumption and prove a nuisance, it is very easy without conspicuous
+inconvenience to supply it with too much; and if the flame is supplied
+with too much, there is an unnecessary volume of air passing through it
+to dilute the true combustion products, which air absorbs its own proper
+proportion of heat. It is only the oxygen of the air which a flame needs,
+and this oxygen is mixed with approximately four times its volume of
+nitrogen; if, then, only a small excess of oxygen (too little to be
+noticeable of itself) is admitted to a flame, it is yet harmful, because
+it brings with it four times its volume of nitrogen, which has to be
+raised to the same temperature as the oxygen. Moreover, the nitrogen and
+the excess of oxygen occupy much space in the flame, making it larger,
+and distributing that fixed quantity of heat which it is capable of
+generating over an unnecessarily large area. It is for this reason that
+any gas gives so much brighter a light when burnt in pure oxygen than in
+air, (1) because the flame is smaller and its heat more concentrated, and
+(2) because part of its heat is not being wasted in raising the
+temperature of a large mass of inert nitrogen. Thus, if the flame of a
+gas which naturally gives a luminous flame is supplied with an excess of
+air, its illuminating value diminishes; and this is true whether that
+excess is introduced at the base of the actual flame, or is added to the
+gas prior to ignition. In fact the method of adding some air to a
+naturally luminous gas before it arrives at its place of combustion is
+the principle of the Bunsen burner, used for incandescent lighting and
+for most forms of warming and cooking stoves. A well-made modern
+atmospheric burner, however, does not add an excess of air to the flame,
+as might appear from what has been said; such a burner only adds part of
+the air before and the remainder of the necessary quantity after the
+point of first ignition--the function of the primary supply being merely
+to insure thorough admixture and to avoid the production of elemental
+carbon within the flame.
+
+ILLUMINATING POWER.--It is very necessary to observe that, as the
+combined losses of heat from a flame must be smaller in proportion to the
+total heat produced by the flame as the flame itself becomes larger, the
+more powerful and intense any single unit of artificial light is, the
+more economical does it become, because economy of heat spells economy of
+light. Conversely, the more powerful and intense any single unit of light
+is, the more is it liable to injure the eyesight, the deeper and, by
+contrast, the more impenetrable are the shadows it yields, and the less
+pleasant and artistic is its effect in an occupied room. For economical
+reasons, therefore, one large central source of light is best in an
+apartment, but for physiological and ćsthetic reasons a considerable
+number of correspondingly smaller units are preferable. Even in the
+street the economical advantage of the single unit is outweighed by the
+inconvenience of its shadows, and by the superiority of a number of
+evenly distributed small sources to one central large source of light
+whenever the natural transmission of light rays through the atmosphere is
+interfered with by mist or fog. The illuminating power of acetylene is
+commonly stated to be "240 candles" (though on the same basis Wolff has
+found it to be about 280 candles). This statement means that when
+acetylene is consumed in the most advantageous self-luminous burner at
+the most advantageous rate, that rate (expressed in cubic feet per hour)
+is to 5 in the same ratio as the intensity of the light evolved
+(expressed in standard candles) is to the said "illuminating power."
+Thus, Wolff found that when acetylene was burnt in the "0000 Bray" fish-
+tail burner at the rate of 1.377 cubic feet per hour, a light of 77
+candle-power was obtained. Hence, putting x to represent the illuminating
+power of the acetylene in standard candles, we have:
+
+1.377 / 5 = 77 / x hence x = 280.
+
+Therefore acetylene is said to have, according to Wolff, an illuminating
+power of about 280 candles, or according to other observers, whose
+results have been commonly quoted, of 240 candles. The same method of
+calculating the nominal illuminating power of a gas is applied within the
+United Kingdom in the case of all gases which cannot be advantageously
+burnt at the rate of 5 cubic feet per hour in the standard burner
+(usually an Argand). The rate of 5 cubic feet per hour is specified in
+most Acts of Parliament relating to gas-supply as that at which coal-gas
+is to be burnt in testings of its illuminating power; and the
+illuminating power of the gas is defined as the intensity, expressed in
+standard candles, of the light afforded when the gas is burnt at that
+rate. In order to make the values found for the light evolved at more
+advantageous rates of consumption by other descriptions of gas--such as
+oil-gas or acetylene--comparable with the "illuminating power" of coal-
+gas as defined above, the values found are corrected in the ratio of the
+actual rate of consumption to 5 cubic feet per hour.
+
+In this way the illuminating power of 240 candles has been commonly
+assigned to acetylene, though it would be clearer to those unfamiliar
+with the definition of illuminating power in the Acts of Parliament which
+regulate the testing of coal-gas, if the same fact were conveyed by
+stating that acetylene affords a maximum illuminating power of 48 candles
+(_i.e._, 240 / 5) per cubic foot. Actually, by misunderstanding of
+the accepted though arbitrary nomenclature of gas photometry, it has not
+infrequently been assorted or implied that a cubic foot of acetylene
+yields a light of 240 candle-power instead of 48 candle-power. It should,
+moreover, be remembered that the ideal illuminating power of a gas is the
+highest realisable in any Argand or flat-flame burner, while the said
+burner may not be a practicable one for general use in house lighting.
+Thus, the burners recommended for general use in lighting by acetylene do
+not develop a light of 48 candles per cubic foot of gas consumed, but
+considerably less, as will appear from the data given later in this
+chapter.
+
+It has been stated that in order to avoid loss of heat from a flame
+through the burner, that burner should present only a small mass of
+material (_i.e._, be as light in weight as possible), and should be
+constructed of a bad heat-conductor. But if a small mass of a material
+very deficient in heat-conducting properties comes in contact with a
+flame, its temperature rises seriously and may approach that of the base
+of the flame itself. In the case of coal-gas this phenomenon is not
+objectionable, is even advantageous, and it explains why a burner made of
+steatite, which conducts heat badly, in always more economical (of heat
+and therefore of light) than an iron one. In the case of acetylene the
+same rule should, and undoubtedly does, apply also; but it is
+complicated, and its effect sometimes neutralised, by a peculiarity of
+the gas itself. It has been shown in Chapters II. and VI. that acetylene
+polymerises under the influence of heat, being converted into other
+bodies of lower illuminating power, together with some elemental carbon.
+If, now, acetylene is fed into a burner which, being composed of some
+material like steatite possessed of low heat-conducting and radiating
+powers, is very hot, and if the burner comprises a tube of sensible
+length, the gas that actually arrives at the orifice may no longer be
+pure acetylene, but acetylene diluted with inferior illuminating agents,
+and accompanied by a certain proportion of carbon. Neglecting the effect
+of this carbon, which will be considered in the following paragraph, it
+is manifest that the acetylene issuing from a hot burner--assuming its
+temperature to exceed the minimum capable of determining polymerisation--
+may emit less light per unit of volume than the acetylene escaping from a
+cold burner. Proof of this statement is to be found in some experiments
+described by Bullier, who observed that when a small "Manchester" or
+fish-tail burner was allowed to become naturally hot, the quantity of gas
+needed to give the light of one candle (uncorrected) was 1.32 litres, but
+when the burner was kept cool by providing it with a jacket in which
+water was constantly circulating, only 1.13 litres of acetylene were
+necessary to obtain the same illuminating value, this being an economy of
+16 per cent.
+
+EARLY BURNERS.--One of the chief difficulties encountered in the early
+days of the acetylene industry was the design of a satisfactory burner
+which should possess a life of reasonable length. The first burners tried
+were ordinary oil-gas jets, which resemble the fish-tails used with coal-
+gas, but made smaller in every part to allow for the higher illuminating
+power of the oil-gas or acetylene per unit of volume. Although the flames
+they gave were very brilliant, and indeed have never been surpassed, the
+light quickly fell off in intensity owing to the distortion of their
+orifices caused by the deposition of solid matter at the edges. Various
+explanations have been offered to account for the precipitation of solid
+matter at the jets. If the acetylene passes directly to the burner from a
+generator having carbide in excess without being washed or filtered in
+any way, the gas may carry with it particles of lime dust, which will
+collect in the pipes mainly at the points where they are constricted; and
+as the pipes will be of comparatively large bore until the actual burner
+is readied, it will be chiefly at the orifices where the deposition
+occurs. This cause, though trivial, is often overlooked. It will be
+obviated whenever the plant is intelligently designed. As the phosphoric
+anhydride, or pentoxide, which is produced when a gas containing
+phosphorus burns, is a solid body, it may be deposited at the burner
+jets. This cause may be removed, or at least minimised, by proper
+purification of the acetylene, which means the removal of phosphorus
+compounds. Should the gas contain hydrogen silicide siliciuretted
+hydrogen), solid silica will be produced similarly, and will play its
+part in causing obstruction. According to Lewes the main factor in the
+blocking of the burners is the presence of liquid polymerised products in
+the acetylene, benzene in particular; for he considers that these bodies
+will be absorbed by the porous steatite, and will be decomposed under the
+influence of heat in that substance, saturating the steatite with carbon
+which, by a "catalytic" action presumably, assists in the deposition of
+further quantities of carbon in the burner tube until distortion of the
+flame results. Some action of this character possibly occurs; but were it
+the sole cause of blockage, the trouble would disappear entirely if the
+gas were washed with some suitable heavy oil before entering the burners,
+or if the latter were constructed of a non-porous material. It is
+certainly true that the purer is the acetylene burnt, both as regards
+freedom from phosphorus and absence of products of polymerisation, the
+longer do the burners last; and it has been claimed that a burner
+constructed at its jets of some non-porous substance, e.g., "ruby," does
+not choke as quickly as do steatite ones. Nevertheless, stoppages at the
+burners cannot be wholly avoided by these refinements. Gaud has shown
+that when pure acetylene is burnt at the normal rate in 1-foot Bray jets,
+growths of carbon soon appear, but do not obstruct the orifices during
+100 hours' use; if, however, the gas-supply is checked till the flame
+becomes thick, the growths appear more quickly, and become obstructive
+after some 60 hours' burning. On the assumption that acetylene begins to
+polymerise at a temperature of 100° C., Gaud calculates that
+polymerisation cannot cause blocking of the burners unless the speed of
+the passing gas is so far reduced that the burner is only delivering one-
+sixth of its proper volume. But during 1902 Javal demonstrated that on
+heating in a gas-flame one arm of a twin, non-injector burner which had
+been and still was behaving quite satisfactorily with highly purified
+acetylene, growths were formed at the jet of that arm almost
+instantaneously. There is thus little doubt that the principal cause of
+this phenomenon is the partial dissociation of the acetylene (i.e.,
+decomposition into its elements) as it passes through the burner itself;
+and the extent of such dissociation will depend, not at all upon the
+purity of the gas, but upon the temperature of the burner, upon the
+readiness with which the heat of the burner is communicated to the gas,
+and upon the speed at which the acetylene travels through the burner.
+
+Some experiments reported by R. Granjon and P. Mauricheau-Beaupré in 1906
+indicate, however, that phosphine in the gas is the primary cause of the
+growths upon non-injector burners. According to these investigators the
+combustion of the phosphine causes a deposit at the burner orifices of
+phosphoric acid, which is raised by the flame to a temperature higher
+than that of the burner. This hot deposit then decomposes some acetylene,
+and the carbon deposited therefrom is rendered incombustible by the
+phosphoric acid which continues to be produced from the combustion of the
+phosphine in the gas. The incombustible deposit of carbon and phosphoric
+acid thus produced ultimately chokes the burner.
+
+It will appear in Chapter XI. that some of the first endeavours to avoid
+burner troubles were based on the dilution of the acetylene with carbon
+dioxide or air before the gas reached the place of combustion; while the
+subsequent paragraphs will show that the same result is arrived at more
+satisfactorily by diluting the acetylene with air during its actual
+passage through the burner. It seems highly probable that the beneficial
+effect of the earliest methods was due simply or primarily to the
+dilution, the molecules of the acetylene being partially protected from
+the heat of the burner by the molecules of a gas which was not injured by
+the high temperature, and which attracted to itself part of the heat that
+would otherwise have been communicated to the hydrocarbon. The modern
+injector burner exhibits the same phenomenon of dilution, and is to the
+same extent efficacious in preventing polymerisation; but inasmuch as it
+permits a larger proportion of air to be introduced, and as the addition
+is made roughly half-way along the burner passage, the cold air is more
+effectual in keeping the former part of the tip cool, and in jacketing
+the acetylene during its travel through the latter part, the bore of
+which is larger than it otherwise would be.
+
+INJECTOR AND TWIN-FLAME BURNERS.--In practice it is neither possible to
+cool an acetylene burner systematically, nor is it desirable to construct
+it of such a large mass of some good heat conductor that its temperature
+always remains below the dissociation point of the gas. The earliest
+direct attempts to keep the burner cool were directed to an avoidance of
+contact between the flame of the burning acetylene and the body of the
+jet, this being effected by causing the current of acetylene to inject a
+small proportion of air through lateral apertures in the burner below the
+point of ignition. Such air naturally carries along with it some of the
+heat which, in spite of all precautions, still reaches the burner; but it
+also apparently forms a temporary annular jacket round the stream of gas,
+preventing it from catching fire until it has arrived at an appreciable
+distance from the jet. Other attempts were made by placing two non-
+injector jets in such mutual positions that the two streams of gas met at
+an angle, there to spread fan-fashion into a flat flame. This is really
+nothing but the old fish-tail coal-gas burner--which yields its flat
+flame by identical impingement of two gas streams--modified in detail so
+that the bulk of the flame should be at a considerable distance from the
+burner instead of resting directly upon it. In the fish-tail the two
+orifices are bored in the one piece of steatite, and virtually join at
+their external ends; in the acetylene burner, two separate pieces of
+steatite, three-quarters of an inch or more apart, carried by completely
+separate supports, are each drilled with one hole, and the flame stands
+vertically midway between them. The two streams of gas are in one
+vertical plane, to which the vertical plane of the flame is at right
+angles. Neither of these devices singly gave a solution of the
+difficulty; but by combining the two--the injector and the twin-flame
+principle--the modern flat-flame acetylene burner has been evolved, and
+is now met with in two slightly different forms known as the Billwiller
+and the Naphey respectively. The latter apparently ought to be called the
+Dolan.
+
+[Illustration: FIG. 8.--TYPICAL ACETYLENE BURNERS.]
+
+The essential feature of the Naphey burner is the tip, which is shown in
+longitudinal section at A in Fig. 8. It consists of a mushroom headed
+cylinder of steatite, drilled centrally with a gas passage, which at its
+point is of a diameter suited to pass half the quantity of acetylene that
+the entire burner is intended to consume. The cap is provided with four
+radial air passages, only two of which are represented in the drawing;
+these unite in the centre of the head, where they enter into the
+longitudinal channel, virtually a continuation of the gas-way, leading to
+the point of combustion by a tube wide enough to pass the introduced air
+as well as the gas. Being under some pressure, the acetylene issuing from
+the jet at the end of the cylindrical portion of the tip injects air
+through the four air passages, and the mixture is finally burnt at the
+top orifice. As pointed out in Chapter VII., the injector jet is so small
+in diameter that even if the service-pipes leading to the tip contain an
+explosive mixture of acetylene and air, the explosion produced locally if
+a light is applied to the burner cannot pass backwards through that jet,
+and all danger is obviated. One tip only of this description evidently
+produces a long, jet-like flame, or a "rat-tail," in which the latent
+illuminating power of the acetylene is not developed economically. In
+practice, therefore, two of these tips are employed in unison, one of the
+commonest methods of holding them being shown at B. From each tip issues
+a stream of acetylene mixed with air, and to some extent also surrounded
+by a jacket of air; and at a certain point, which forms the apex of an
+isosceles right-angled triangle having its other angles at the orifices
+of the tips, the gas streams impinge, yielding a flat flame, at right-
+angles, as mentioned before, to the plane of the triangle. If the two
+tips are three-quarters of an inch apart, and if the angle of impingement
+is exactly 90°, the distance of each tip from the base of the flame
+proper will be a trifle over half an inch; and although each stream of
+gas does take fire and burn somewhat before meeting its neighbour,
+comparatively little heat is generated near the body of the steatite.
+Nevertheless, sufficient heat is occasionally communicated to the metal
+stems of these burners to cause warping, followed by a want of alignment
+in the gas streams, and this produces distortion of the flame, and
+possibly smoking. Three methods of overcoming this defect have been used:
+in one the arms are constructed entirely of steatite, in another they are
+made of such soft metal as easily to be bent back again into position
+with the fingers or pliers, in the third each arm is in two portions,
+screwing the one into the other. The second type is represented by the
+original Phôs burner, in which the curved arms of B are replaced by a
+pair of straight divergent arms of thin, soft tubing, joined to a pair of
+convergent wider tubes carrying the two tips. The third type is met with
+in the Drake burner, where the divergent arms are wide and have an
+internal thread into which screws an external thread cut upon lateral
+prolongations of the convergent tubes. Thus both the Phôs and the Drake
+burner exhibit a pair of exposed elbows between the gas inlet and the two
+tips; and these elbows are utilised to carry a screwed wire fastened to
+an external milled head by means of which any deposit of carbon in the
+burner tubes can be pushed out. The present pattern of the Phôs burner is
+shown in Fig. 9, in which _A_ is the burner tip, _B_ the wire
+or needle, and _C_ the milled head by which the wire is screwed in
+and out of the burner tube.
+
+[Illustration: FIG. 9.--IMPROVED PHÔS BURNER.]
+
+[Illustration: FIG. 10.--"WONDER" SINGLE AND TWO-FLAME BURNERS.]
+
+[Illustration: FIG. 11.--"SUPREMA" NO. 266651, TWO-FLAME BURNER.]
+
+[Illustration: FIG. 12.--BRAY'S MODIFIED NAPHEY INJECTOR BURNER TIP.]
+
+[Illustration: FIG. 13.--BRAY'S "ELTA" BURNER.]
+
+[Illustration: FIG. 14.--BRAY'S "LUTA" BURNER.]
+
+[Illustration: FIG. 15.--BRAY'S "SANSAIR" BURNER.]
+
+[Illustration: FIG. 16.--ADJUSTABLE "KONA" BURNER.]
+
+In the original Billwiller burner, the injector gas orifice was brought
+centrally under a somewhat larger hole drilled in a separate sheet of
+platinum, the metal being so carried as to permit entry of air. In order
+to avoid the expense of the platinum, the same principle was afterwards
+used in the design of an all-steatite head, which is represented at D in
+Fig. 8. The two holes there visible are the orifices for the emission of
+the mixture of acetylene with indrawn air, the proper acetylene jets
+lying concentrically below these in the thicker portions of the heads.
+These two types of burner have been modified in a large number of ways,
+some of which are shown at C, E, and F; the air entering through saw-
+cuts, lateral holes, or an annular channel. Burners resembling F in
+outward form are made with a pair of injector jets and corresponding air
+orifices on each head, so as to produce a pair of names lying in the same
+plane, "end-on" to one another, and projecting at either side
+considerably beyond the body of the burner; these have the advantage of
+yielding no shadow directly underneath. A burner of this pattern, viz.,
+the "Wonder," which is sold in this country by Hannam's, Ltd., is shown
+in Fig. 10, alongside the single-flame "Wonder" burner, which is largely
+used, especially in the United States. Another two-flame burner, made of
+steatite, by J. von Schwarz of Nuremberg, and sold by L. Wiener of
+London, is shown in Fig. 11. Burners of the Argand type have also been
+manufactured, but have been unsuccessful. There are, of course, endless
+modifications of flat-flame burners to be found on the markets, but only
+a few need be described. A device, which should prove useful where it may
+be convenient to be able to turn one or more burners up or down from the
+same common distant spot, has been patented by Forbes. It consists of the
+usual twin-injector burner fitted with a small central pinhole jet; and
+inside the casing is a receptacle containing a little mercury, the level
+of which is moved by the gas pressure by an adaptation of the
+displacement principle. When the main is carrying full pressure, both of
+the jets proper are alight, and the burner behaves normally, but if the
+pressure is reduced to a certain point, the movement of the mercury seals
+the tubes leading to the main jets, and opens that of the pilot flame,
+which alone remains alight till the pressure is increased again. Bray has
+patented a modification of the Naphey injector tip, which is shown in
+Fig. 12. It will be observed that the four air inlets are at right-angles
+to the gas-way; but the essential feature of the device is the conical
+orifice. By this arrangement it is claimed that firing back never occurs,
+and that the burner can be turned down and left to give a small flame for
+considerable periods of time without fear of the apertures becoming
+choked or distorted. As a rule burners of the ordinary type do not well
+bear being turned down; they should either be run at full power or
+extinguished completely. The "Elta" burner, made by Geo. Bray and Co.,
+Ltd., which is shown in Fig. 13, is an injector or atmospheric burner
+which may be turned low without any deposition of carbon occurring on the
+tips. A burner of simple construction but which cannot be turned low is
+the "Luta," made by the same firm and shown in Fig. 14. Of the non-
+atmospheric type the "Sansair," also made by Geo. Bray and Co., Ltd., is
+extensively used. It is shown in Fig. 15. In order to avoid the warping,
+through the heat of the flame, of the arms of burners which sometimes
+occurs when they are made of metal, a number of burners are now made with
+the arms wholly of steatite. One of the best-known of these, of the
+injector type, is the "Kona," made by Falk, Stadelmann and Co., of
+London. It is shown in Fig. 16, fitted with a screw device for adjusting
+the flow of gas, so that when this adjuster has been set to give a flame
+of the proper size, no further adjustment by means of the gas-tap is
+necessary. This saves the trouble of manipulating the tap after the gas
+is lighted. The same adjusting device may also be had fitted to the Phôs
+burner (Fig. 9) or to the "Orka" burner (Fig. 17), which is a steatite-
+tip injector burner with metal arms made by Falk, Stadelmann and Co.,
+Ltd. A burner with steatite arms, made by J. von Schwarz of Nuremberg,
+and sold in this country by L. Wiener of London, is shown in Fig. 18.
+
+[Illustration: FIG. 17.--"ORKA" BURNER.]
+
+[Illustration: FIG. 18.--"SUPREMA" NO. 216469 BURNER.]
+
+ILLUMINATING DUTY.--The illuminating value of ordinary self-luminous
+acetylene burners in different sizes has been examined by various
+photometrists. For burners of the Naphey type Lewes gives the following
+table:
+
+ ___________________________________________________________
+| | | | | |
+| | | Gas | | Candles |
+| Burner. | Pressure, | Consumed, | Light in | per |
+| | Inches | Cubic Feet | Candles. | Cubic Foot. |
+| | | per Hour. | | |
+|_________|___________|____________|__________|_____________|
+| | | | | |
+| No. 6 | 2.0 | 0.155 | 0.794 | 5.3 |
+| " 8 | 2.0 | 0.27 | 3.2 | 11.6 |
+| " 15 | 2.0 | 0.40 | 8.0 | 20.0 |
+| " 25 | 2.0 | 0.65 | 17.0 | 26.6 |
+| " 30 | 2.0 | 0.70 | 23.0 | 32.85 |
+| " 42 | 2.0 | 1.00 | 34.0 | 34.0 |
+|_________|___________|____________|__________|_____________|
+
+From burners of the Billwiller type Lewes obtained in 1899 the values:
+
+ ___________________________________________________________
+| | | | | |
+| | | Gas | | Candles |
+| Burner. | Pressure, | Consumed, | Light in | per |
+| | Inches | Cubic Feet | Candles. | Cubic Foot. |
+| | | per Hour. | | |
+|_________|___________|____________|__________|_____________|
+| | | | | |
+| No. 1 | 2.0 | 0.5 | 7.0 | 11.0 |
+| " 2 | 2.0 | 0.75 | 21.0 | 32.0 |
+| " 3 | 2.0 | 0.75 | 28.0 | 37.3 |
+| " 4 | 3.0 | 1.2 | 48.0 | 40.0 |
+| " 5 | 3.5 | 2.0 | 76.0 | 38.0 |
+|_________|___________|____________|__________|_____________|
+
+Neuberg gives these figures for different burners (1900) as supplied by
+Pintsch:
+
+ ______________________________________________________________________
+| | | | | |
+| | Gas | | Candles | |"w
+| Burner. | Pressure, | Consumed, | Light in | per |
+| | Inches | Cubic Feet | Candles. | Cubic Foot. |
+| | | per Hour. | | |
+|____________________|___________|____________|__________|_____________|
+| | | | | |
+| No. 0, slit burner | 3.9 | 1.59 | 59.2 | 37.3 |
+| " 00000 fishtail | 1.6 | 0.81 | 31.2 | 38.5 |
+| Twin burner No. 1 | 3.2 | 0.32 | 13.1 | 40.8 |
+| " " " 2 | 3.2 | 0.53 | 21.9 | 41.3 |
+| " " " 3 | 3.2 | 0.74 | 31.0 | 41.9 |
+| " " " 4 | 3.2 | 0.95 | 39.8 | 41.9 |
+|____________________|___________|____________|__________|_____________|
+
+The actual candle-power developed by each burner was not quoted by
+Neuberg, and has accordingly been calculated from his efficiency values.
+It is noteworthy, and in opposition to what has been found by other
+investigators as well as to strict theory, that Neuberg represents the
+efficiencies to be almost identical in all sizes of the same description
+of burner, irrespective of the rate at which it consumes gas.
+
+Writing in 1902, Capelle gave for Stadelmann's twin injector burners the
+following figures; but as he examined each burner at several different
+pressures, the values recorded in the second, third, and fourth columns
+are maxima, showing the highest candle-power which could be procured from
+each burner when the pressure was adjusted so as to cause consumption to
+proceed at the most economical rate. The efficiency values in the fifth
+column, however, are the mean values calculated so as to include all the
+data referring to each burner. Capelle's results have been reproduced
+from the original on the basis that 1 _bougie décimale_ equals 0.98
+standard English candle, which is the value he himself ascribes to it (1
+_bougie décimale_ equals 1.02 candles is the value now accepted).
+
+ _____________________________________________________________________
+| | | | | |
+| Nominal | Best | Actual Consumption | Maximum | Average |
+| Consumption,| Pressure| at Stated Pressure. | Light in | Candles per|
+| Litres. | Inches. | Cubic Feet per Hour.| Candles. | Cubic Foot.|
+|_____________|_________|_____________________|__________|____________|
+| | | | | |
+| 10 | 3.5 | 0.40 | 8.4 | 21.1 |
+| 15 | 2.8 | 0.46 | 16.6 | 33.3 |
+| 20 | 3.9 | 0.64 | 25.1 | 40.0 |
+| 25 | 3.5 | 0.84 | 37.8 | 46.1 |
+| 30 | 3.5 | 0.97 | 48.2 | 49.4 |
+|_____________|_________|_____________________|__________|____________|
+
+Some testings of various self-luminous burners of which the results were
+reported by R. Granjon in 1907, gave the following results for the duty
+of each burner, when the pressure was regulated for each burner to that
+which afforded the maximum illuminating duty. The duty in the original
+paper is given in litres per Carcel-hour. The candle has been taken as
+equal to 0.102 Carcel for the conversion to candles per cubic foot.
+
+ ___________________________________________________________________
+| | | | |
+| | Nominal | Best | Duty. Candles |
+| Burner. | Consumption.| Pressure. | per cubic foot. |
+|_______________________|_____________|__________ |_________________|
+| | | | |
+| | Litres. | Inches. | |
+| Twin . . . . | 10 | 2.76 | 21.2 |
+| " . . . . | 20 | 2.76 | 23.5 |
+| " . . . . | 25 | 3.94 | 30.2 |
+| " . . . . | 30 | 3.94-4.33 | 44.8 |
+| ", (pair of flames) | 35 | 3.55-3.94 | 45.6 |
+| Bray's "Manchester" | 6 | 1.97 | 18.8 |
+| " | 20 | 1.97 | 35.6 |
+| " | 40 | 2.36 | 42.1 |
+| Rat-tail . . . | 5 | 5.5 | 21.9 |
+| " . . . | 8 | 4.73 | 25.0 |
+| Slit or batswing . | 30 | 1.97-2.36 | 37.0 |
+|_______________________|_____________|___________|_________________|
+
+Granjon has concluded from his investigations that the Manchester or
+fish-tail burners are economical when they consume 0.7 cubic foot per
+hour and when the pressure is between 2 and 2.4 inches. When these
+burners are used at the pressure most suitable for twin burners their
+consumption is about one-third greater than that of the latter per
+candle-hour. The 25 to 35 litres-per-hour twin burners should be used at
+a pressure higher by about 1 inch than the 10 to 20 litres-per-hour twin
+burners.
+
+At the present time, when the average burner has a smaller hourly
+consumption than 1 foot per hour, it is customary in Germany to quote the
+mean illuminating value of acetylene in self-luminous burners as being 1
+Hefner unit per 0.70 litre, which, taking
+
+1 Hefner unit = 0.913 English candle
+
+1 English candle = 1.095 Hefner units,
+
+works out to an efficiency of 37 candles per foot in burners probably
+consuming between 0.5 and 0.7 foot per hour.
+
+Even when allowance is made for the difficulties in determining
+illuminating power, especially when different photometers, different
+standards of light, and different observers are concerned, it will be
+seen that these results are too irregular to be altogether trustworthy,
+and that much more work must be done on this subject before the economy
+of the acetylene flame can be appraised with exactitude. However, as
+certain fixed data are necessary, the authors have studied those and
+other determinations, rejecting some extreme figures, and averaging the
+remainder; whence it appears that on an average twin-injector burners of
+different sizes should yield light somewhat as follows:
+
+ _______________________________________________________
+| | | |
+| Size of Burner in | Candle-power | Candles |
+| Cubic Feet per Hour. | Developed. | per Cubic Foot. |
+|______________________|______________|_________________|
+| | | |
+| 0.5 | 18.0 | 35.9 |
+| 0.7 | 27.0 | 38.5 |
+| 1.0 | 45.6 | 45.6 |
+|______________________|______________|_________________|
+
+In the tabular statement in Chapter I. the 0.7-foot burner was taken as
+the standard, because, considering all things, it seems the best, to
+adopt for domestic purposes. The 1-foot burner is more economical when in
+the best condition, but requires a higher gas pressure, and is rather too
+powerful a unit light for good illuminating effect; the 0.5 burner
+naturally gives a better illuminating effect, but its economy is
+surpassed by the 0.7-foot burner, which is not too powerful for the human
+eye.
+
+For convenience of comparison, the illuminating powers and duties of the
+0.5- and 0.7-foot acetylene burners may be given in different ways:
+
+ILLUMINATING POWER OF SELF-LUMINOUS ACETYLENE.
+
+ _0.7-foot Burner._ | _Half-foot Burner._
+ |
+1 litre = 1.36 candles. | 1 litre = 1.27 candles.
+1 cubic foot = 38.5 candles. | 1 cubic foot = 35.9 candles.
+1 candle = 0.736 litre. | 1 candle = 0.79 litre.
+1 candle = 0.026 cubic foot. | 1 candle = 0.028 cubic foot.
+
+If the two streams of gas impinge at an angle of 90°, twin-injector
+burners for acetylene appear to work best when the gas enters them at a
+pressure of 2 to 2.5 inches; for a higher pressure the angle should be
+made a little acute. Large burners require to have a wider distance
+between the jets, to be supplied with acetylene at a higher pressure, and
+to be constructed with a smaller angle of impingement. Every burner, of
+whatever construction and size, must always be supplied with gas at its
+proper pressure; a pressure varying from time to time is fatal.
+
+It is worth observing that although injector burners are satisfactory in
+practice, and are in fact almost the only jets yet found to give
+prolonged satisfaction, the method of injecting air below the point of
+combustion in a self-luminous burner is in some respects wrong in
+principle. If acetylene can be consumed without polymerisation in burners
+of the simple fish-tail or bat's-wing type, it should show a higher
+illuminating efficiency. In 1902 Javal stated that it was possible to
+burn thoroughly purified acetylene in twin non-injector burners, provided
+the two jets, made of steatite as usual, were arranged horizontally
+instead of obliquely, the two streams of gas then meeting at an angle of
+180°, so as to yield an almost circular flame. According to Javal,
+whereas carbonaceous growths were always produced in non-injector
+acetylene burners with either oblique or horizontal jets, in the former
+case the growths eventually distorted the gas orifices, but in the latter
+the carbon was deposited in the form of a tube, and fell off from the
+burner by its own weight directly it had grown to a length of 1.2 or 1.5
+millimetres, leaving the jets perfectly clear and smooth. Javal has had
+such a burner running for 10 or 12 hours per day for a total of 2071
+hours; it did not need cleaning out on any occasion, and its consumption
+at the end of the period was the same as at first. He found that it was
+necessary that the tips should be of steatite, and not of metal or glass;
+that the orifices should be drilled in a flat surface rather than at the
+apex of a cone, and that the acetylene should be purified to the utmost
+possible extent. Subsequent experience has demonstrated the possibility
+of constructing non-injector burners such as that shown in Fig. 13, which
+behave satisfactorily even though the jets are oblique. But with such
+burners trouble will inevitably ensue unless the gas is always purified
+to a high degree and is tolerably dry and well filtered. Non-injector
+burners should not be used unless special care is taken to insure that
+the installation is consistently operated in an efficient manner in these
+respects.
+
+GLOBES, &C.--It does not fall within the province of the present volume
+to treat at length of chimneys, globes, or the various glassware which
+may be placed round a source of light to modify its appearance. It should
+be remarked, however, that obedience to two rules is necessary for
+complete satisfaction in all forms of artificial illumination. First, no
+light much stronger in intensity than a single candle ought ever to be
+placed in such a position in an occupied room that its direct rays can
+reach the eye, or the vision will be temporarily, and may be permanently,
+injured. Secondly, unless economy is to be wholly ignored, no coloured or
+tinted globe or shade should ever be put round a source of artificial
+light. The best material for the construction of globes is that which
+possesses the maximum of translucency coupled with non-transparency,
+_i.e._, a material which passes the highest proportion of the light
+falling upon it, and yet disperses that light in such different
+directions that the glowing body cannot be seen through the globe. Very
+roughly speaking, plain white glass, such as that of which the chimneys
+of oil-lamps and incandescent gas-burners are composed, is quite
+transparent, and therefore affords no protection to the eyesight; a
+protective globe should be rather of ground or opal glass, or of plain
+glass to which a dispersive effect has been given by forming small prisms
+on its inner or outer surface, or both. Such opal, ground, or dispersive
+shades waste much light in terms of illuminating power, but waste
+comparatively little in illuminating effect well designed, they may
+actually increase the illuminating effect in certain positions; a tinted
+globe, even if quite plain in figure, wastes both illuminating power and
+effect, and is only to be tolerated for so-believed aesthetic reasons.
+Naturally no globe must be of such figure, or so narrow at either
+orifice, as to distort the shape of the unshaded acetylene flame--it is
+hardly necessary to say this now, but some years ago coal-gas globes were
+constructed with an apparent total disregard of this fundamental point.
+
+
+
+CHAPTER IX
+
+INCANDESCENT BURNERS--HEATING APPARATUS--MOTORS--AUTOGENOUS SOLDERING
+
+MERITS OF LIGHTING BY INCANDESCENT MANTLES.--It has already been shown
+that acetylene bases its chief claim for adoption as an illuminant in
+country districts upon the fact that, when consumed in simple self-
+luminous burners, it gives a light comparable in all respects save that
+of cost to the light of incandescent coal-gas. The employment of a mantle
+is still accompanied by several objections which appear serious to the
+average householder, who is not always disposed either to devote
+sufficient attention to his burners to keep them in a high state of
+efficiency or to contract for their maintenance by the gas company or
+others. Coal-gas cannot be burnt satisfactorily on the incandescent
+system unless the glass chimneys and shades are kept clean, unless the
+mantles are renewed as soon as they show signs of deterioration, and,
+perhaps most important of all, unless the burners are frequently cleared
+of the dust which collects round the jets. For this reason luminous
+acetylene ranks with luminous coal-gas in convenience and simplicity,
+while ranking with incandescent coal-gas in hygienic value. Very similar
+remarks apply to paraffin, and, in certain countries, to denatured
+alcohol. Since those latter illuminants are also available in rural
+places where coal-gas is not laid on, luminous acetylene is a less
+advantageous means of procuring artificial light than paraffin (and on
+occasion than coal-gas and alcohol when the latter fuels are burnt under
+the mantle), if the pecuniary aspect of the question is the only one
+considered. Such a comparison, however, is by no means fair; for if coal-
+gas, paraffin, and alcohol can be consumed on the incandescent system, so
+can acetylene; and if acetylene is hygienically equal to incandescent
+coal-gas, it is superior thereto when also burnt under the mantle.
+Nevertheless there should be one minor but perfectly irremediable defect
+in incandescent acetylene, viz., a sacrifice of that characteristic
+property of the luminous gas to emit a light closely resembling that of
+the sun in tint, which was mentioned in Chapter 1. Self-luminous
+acetylene gives the whitest light hitherto procurable without special
+correction of the rays, because its light is derived from glowing
+particles of carbon which happen to be heated (because of the high flame
+temperature) to the best possible temperature for the emission of pure
+white light. The light of any combustible consumed on the "incandescent"
+system is derived from glowing particles of ceria, thoria, or similar
+metallic oxides; and the character or shade of the light they emit is a
+function, apart from the temperature to which they are raised, of their
+specific chemical nature. Still, the light of incandescent acetylene is
+sufficiently pleasant, and according to Caro is purer white than that of
+incandescent coal-gas; but lengthy tests carried out by one of the
+authors actually show it to be appreciably inferior to luminous acetylene
+for colour-matching, in which the latter is known almost to equal full
+daylight, and to excel every form of artificial light except that of the
+electric arc specially corrected by means of glass tinted with copper
+salts.
+
+CONDITIONS FOR INCANDESCENT ACETYLENE LIGHTING.--For success in the
+combustion of acetylene on the incandescent system, however, several
+points have to be observed. First, the gas must be delivered at a
+strictly constant pressure to the burner, and at one which exceeds a
+certain limit, ranging with different types and different sizes of burner
+from 2 to 4 or 5 inches of water. (The authors examined, as long ago as
+1903, an incandescent burner of German construction claimed to work at a
+pressure of 1.5 inches, which it was almost impossible to induce to fire
+back to the jets however slowly the cock was manipulated, provided the
+pressure of the gas was maintained well above the point specified. But
+ordinarily a pressure of about 4 inches is used with incandescent
+acetylene burners.) Secondly, it is necessary that the acetylene shall at
+all times be free from appreciable admixture with air, even 0.5 per cent,
+being highly objectionable according to Caro; so that generators
+introducing any noteworthy amount of air into the holder each time their
+decomposing chambers are opened for recharging are not suitable for
+employment when incandescent burners are contemplated. The reason for
+this will be more apparent later on, but it depends on the obvious fact
+that if the acetylene already contains an appreciable proportion of air,
+when a further quantity is admitted at the burner inlets, the gaseous
+mixture contains a higher percentage of oxygen than is suited to the size
+and design of the burner, so that flashing back to the injector jets is
+imminent at any moment, and may be determined by the slightest
+fluctuation in pressure--if, indeed, the flame will remain at the proper
+spot for combustion at all. Thirdly, the fact that the acetylene which is
+to be consumed under the mantle must be most rigorously purified from
+phosphorus compounds has been mentioned in Chapter V. Impure acetylene
+will often destroy a mantle in two or three hours; but with highly
+purified gas the average life of a mantle may be taken, according to
+Giro, at 500 or 600 hours. It is safer, however, to assume a rather
+shorter average life, say 300 to 400 burning hours. Fourthly, owing to
+the higher pressure at which acetylene must be delivered to an
+incandescent burner and to the higher temperature of the acetylene flame
+in comparison with coal-gas, a mantle good enough to give satisfactory
+results with the latter does not of necessity answer with acetylene; in
+fact, the authors have found that English Welsbach coal-gas mantles of
+the small sizes required by incandescent acetylene burners are not
+competent to last for more than a very few hours, although, in identical
+conditions, mantles prepared specially for use with acetylene have proved
+durable. The atmospheric acetylene flame, too, differs in shape from an
+atmospheric flame of coal-gas, and it does not always happen that a coal-
+gas mantle contracts to fit the former; although it usually emits a
+better light (because it fits better) after some 20 hours use than at
+first. Caro has stated that to derive the best results a mantle needs to
+contain a larger proportion of ceria than the 1 per cent. present in
+mantles made according to the Welsbach formula, that it should be
+somewhat coarser in mesh, and have a large orifice at the head. Other
+authorities hold that mantles for acetylene, should contain other rare
+earths besides the thoria and ceria of which the coal-gas mantles almost
+wholly consist. It seems probable, however, that the composition of the
+ordinary impregnating fluid need not be varied for acetylene mantles
+provided it is of the proper strength and the mantles are raised to a
+higher temperature in manufacture than coal-gas mantles by the use of
+either coal-gas at very high pressure or an acetylene flame. The
+thickness of the substance of the mantle cannot be greatly increased with
+a view to attaining greater stability without causing a reduction in the
+light afforded. But the shape should be such that the mantle conforms as
+closely as possible to the acetylene Bunsen flame, which differs slightly
+with different patterns of incandescent burner heads. According to L.
+Cadenel, the acetylene mantle should be cylindrical for the lower two-
+thirds of its length, and slightly conical above, with an opening of
+moderate size at the top. The head of the mantle should be of slighter
+construction than that of coal-gas mantles. Fifthly, generators belonging
+to the automatic variety, which in most forms inevitably add more or less
+air to the acetylene every time they are cleaned or charged, appear to
+have achieved most popularity in Great Britain; and these frequently do
+not yield a gas fit for use with the mantle. This state of affairs, added
+to what has just been said, makes it difficult to speak in very
+favourable terms of the incandescent acetylene light for use in Great
+Britain. But as the advantages of an acetylene not contaminated with air
+are becoming more generally recognised, and mantles of several different
+makes are procurable more cheaply, incandescent acetylene is now more
+practicable than hitherto. Carburetted acetylene or "carburylene," which
+is discussed later, is especially suitable for use with mantle burners.
+
+ATMOSPHERIC ACETYLENE BURNERS.--The satisfactory employment of acetylene
+in incandescent burners, for boiling, warming, and cooking purposes, and
+also to some extent as a motive power in small engines, demands the
+production of a good atmospheric or non-luminous flame, _i.e._, the
+construction of a trustworthy burner of the Bunsen type.
+This has been exceedingly difficult to achieve for two reasons: first,
+the wide range over which mixtures of acetylene and air are explosive;
+secondly, the high speed at which the explosive wave travels through such
+a mixture. It has been pointed out in Chapter VIII. that a Bunsen burner
+is one in which a certain proportion of air is mixed with the gas before
+it arrives at the actual point of ignition; and as that proportion must
+be such that the mixture falls between the upper and lower limits of
+explosibility, there is a gaseous mixture in the burner tube between the
+air inlets and the outlet which, if the conditions are suitable, will
+burn with explosive force: that is to say, will fire back to the air jets
+when a light is applied to the proper place for combustion. Such an
+explosion, of course, is far too small in extent to constitute any danger
+to person or property; the objection to it is simply that the shock of
+the explosion is liable to fracture the fragile incandescent mantle,
+while the gas, continuing to burn within the burner tube (in the case of
+a warming or cooking stove), blocks up that tube with carbon, and
+exhibits the other well-known troubles of a coal-gas stove which has
+"fired back."
+
+It has been shown, however, in Chapter VI. that the range over which
+mixtures of acetylene and air are explosive depends on the size of the
+vessel, or more particularly on the diameter of the tube, in which they
+are stored; so that if the burner tube between the air inlets and the
+point of ignition can be made small enough in diameter, a normally
+explosive mixture will cease to exhibit explosive properties. Manifestly,
+if a tube is made very small in diameter, it will only pass a small
+volume of gas, and it may be useless for the supply of an atmospheric
+burner; but Le Chatelier's researches have proved that a tube may be
+narrowed at one spot only, in such fashion that the explosive wave
+refuses to pass the constriction, while the virtual diameter of the tube,
+as far as passage of gas is concerned, remains considerably larger than
+the size of the constriction itself. Moreover, inasmuch as the speed of
+propagation of the explosion is strictly fixed by the conditions
+prevailing, if the speed at which the mixture, of acetylene and air
+travels from the air inlets to the point of ignition is more rapid than
+the speed at which the explosion tends to travel from the point of
+ignition to the air inlets, the said mixture of acetylene and air will
+burn quietly at the orifice without attempting to fire backwards into the
+tube. By combining together these two devices: by delivering the
+acetylene to the injector jet at a pressure sufficient to drive the
+mixture of gas and air forward rapidly enough, and by narrowing the
+leading tube either wholly or at one spot to a diameter small enough, it
+is easy to make an atmospheric burner for acetylene which behaves
+perfectly as long as it is fairly alight, and the supply of gas is not
+checked; but further difficulties still remain, because at the instant of
+lighting and extinguishing, i.e., while the tap is being turned on or
+off, the pressure of the gas is too small to determine a flow of
+acetylene and air within the tube at a speed exceeding that of the
+explosive wave; and therefore the act of lighting or extinguishing is
+very likely to be accompanied by a smart explosion severe enough to split
+the mantle, or at least to cause the burner to fire back. Nevertheless,
+after several early attempts, which were comparative failures,
+atmospheric acetylene burners have been constructed that work quite
+satisfactorily, so that the gas has become readily available for use
+under the mantle, or in heating stoves. Sometimes success has been
+obtained by the employment of more than one small tube leading to a
+common place of ignition, sometimes by the use of two or more fine wire-
+gauze screens in the tube, sometimes by the addition of an enlarged head
+to the burner in which head alone thorough mixing of the gas and air
+occurs, and sometimes by the employment of a travelling sleeve which
+serves more or less completely to block the air inlets.
+
+DUTY OF INCANDESCENT ACETYLENE BURNERS.--Granting that the petty troubles
+and expenses incidental to incandescent lighting are not considered
+prohibitive--and in careful hands they are not really serious--
+and that mantles suitable for acetylene are employed, the gas may be
+rendered considerably cheaper to use per unit of light evolved by
+consuming it in incandescent burners. In Chapter VIII. it was shown that
+the modern self-luminous, l/2-foot acetylene burner emits a light of
+about 1.27 standard English candles per litre-hour. A large number of
+incandescent burners, of German and French construction, consuming from
+7.0 to 22.2 litres per hour at pressures ranging between 60 and 120
+millimetres have been examined by Caro, who has found them to give lights
+of from 10.8 to 104.5 Hefner units, and efficiencies of from 2.40 to 5.50
+units per litre-hour. Averaging his results, it may be said that
+incandescent burners consuming from 10 to 20 litres per hour at pressures
+of 80 or 100 millimetres yield a light of 4.0 Hefner units per litre-
+hour. Expressed in English terms, incandescent acetylene burners
+consuming 0.5 cubic foot per hour at a pressure of 3 or 4 inches give the
+duties shown in the following table, which may advantageously be compared
+with that printed in Chapter VIII., page 239, for the self-luminous gas:
+
+ ILLUMINATING POWER OF INCANDESCENT ACETYLENE.
+ HALF-FOOT BURNERS.
+
+ 1 litre = 3.65 candles | 1 candle = 0.274 litre.
+ 1 cubic foot = 103.40 candles. | 1 candle = 0.0097 cubic foot.
+
+A number of tests of the Güntner or Schimek incandescent burners of the
+10 and 15 litres-per-hour sizes, made by one of the authors in 1906, gave
+the following average results when tested at a pressure of 4 inches:
+ _________________________________________________________________
+| | | | |
+| Nominal size | Rate of Consumption per | Light in | Duty |
+| of Burner. | Hour | Candles | Candles per |
+| | | | Cubic Foot |
+|______________|_________________________|__________|_____________|
+| | | | | |
+| Litres. | Cubic Foot | Litres | | |
+| 10 | 0.472 | 13.35 | 46.0 | 97.4 |
+| 15 | 0.663 | 18.80 | 70.0 | 105.5 |
+|______________|____________|____________|__________|_____________|
+
+These figures indicate that the duty increases slightly with the size of
+the burner. Other tests showed that the duty increased more considerably
+with an increase of pressure, so that mantles used, or which had been
+previously used, at a pressure of 5 inches gave duties of 115 to 125
+candles per cubic foot.
+
+It should be noted that the burners so far considered are small, being
+intended for domestic purposes only; larger burners exhibit higher
+efficiencies. For instance, a set of French incandescent acetylene
+burners examined by Fouché showed:
+
+ _________________________________________________________________
+| | | | | |
+| Size of Burner | Pressure | Cubic Feet | Light in | Candles per |
+| in Litres. | Inches. | per Hour. | Candles. | Cubic Feet. |
+|________________|__________|____________|__________|_____________|
+| | | | | |
+| 20 | 5.9 | 0.71 | 70 | 98.6 |
+| 40 | 5.9 | 1.41 | 150 | 106.4 |
+| 70 | 5.9 | 2.47 | 280 | 113.4 |
+| 120 | 5.9 | 4.23 | 500 | 118.2 |
+|________________|__________|____________|__________|_____________|
+
+By increasing the pressure at which acetylene is introduced into burners
+of this type, still larger duties may be obtained from them:
+
+ _________________________________________________________________
+| | | | | |
+| Size of Burner | Pressure | Cubic Feet | Light in | Candles per |
+| in Litres. | Inches. | per Hour. | Candles. | Cubic Feet. |
+|________________|__________|____________|__________|_____________|
+| | | | | |
+| 55 | 39.4 | 1.94 | 220 | 113.4 |
+| 100 | 39.4 | 3.53 | 430 | 121.8 |
+| 180 | 39.4 | 6.35 | 820 | 129.1 |
+| 260 | 27.6 | 9.18 | 1300 | 141.6 |
+|________________|__________|____________|__________|_____________|
+
+High-power burners such as these are only fit for special purposes, such
+as lighthouse illumination, or optical lantern work, &c.; and they
+naturally require mantles of considerably greater tenacity than those
+intended for employment with coal-gas. Nevertheless, suitable mantles can
+be, and are being, made, and by their aid the illuminating duty of
+acetylene can be raised from the 30 odd candles per foot of the common
+0.5-foot self-luminous jet to 140 candles or more per foot, which is a
+gain in efficiency of 367 per cent., or, neglecting upkeep and sundries
+and considering only the gas consumed, an economy of nearly 79 per cent.
+
+In 1902, working apparently with acetylene dissolved under pressure in
+acetone (_cf._ Chapter XI.), Lewes obtained the annexed results with
+the incandescent gas:
+
+ ________________________________________________________
+| | | | |
+| Pressure. | Cubic Feet | Candle Power | Candles per |
+| Inches. | per Hour. | Developed. | Cubic Foot. |
+|___________|_____________|______________|______________|
+| | | | |
+| 8 | 0.883 | 65 | 73.6 |
+| 9 | 0.94 | 72 | 76.0 |
+| 10 | 1.00 | 146 | 146.0 |
+| 12 | 1.06 | 150 | 141.2 |
+| 15 | 1.25 | 150 | 120.0 |
+| 20 | 1.33 | 166 | 124.8 |
+| 25 | 1.50 | 186 | 123.3 |
+| 40 | 2.12 | 257 | 121.2 |
+|___________|_____________|______________|______________|
+
+It will be seen that although the total candle-power developed increases
+with the pressure, the duty of the burner attained a maximum at a
+pressure of 10 inches. This is presumably due to the fact either that the
+same burner was used throughout the tests, and was only intended to work
+at a pressure of 10 inches or thereabouts, or that the larger burners
+were not so well constructed as the smaller ones. Other investigators
+have not given this maximum of duty with a medium-sized or medium-driven
+burner; but Lewes has observed a similar phenomenon in the case of 0.7 to
+0.8 cubic foot self-luminous jets.
+
+Figures, however, which seem to show that the duty of incandescent
+acetylene does not always rise with the size of the burner or with the
+pressure at which the gas is delivered to it, have been published in
+connexion with the installation at the French lighthouse at Chassiron,
+the northern point of the Island of Oléron. Here the acetylene is
+generated in hand-fed carbide-to-water generators so constructed as to
+give any pressure up to nearly 200 inches of water column; purified by
+means of heratol, and finally delivered to a burner composed of thirty-
+seven small tubes, which raises to incandescence a mantle 55 millimetres
+in diameter at its base. At a pressure of 7.77 inches of water, the
+burner passes 3.9 cubic feet of acetylene per hour, and at a pressure of
+49.2 inches (the head actually used) it consumes 20.06 cubic feet per
+hour. As shown by the following table, such increment of gas pressure
+raises the specific intensity of the light, _i.e._, the illuminating
+power per unit of incandescent surface, but it does not appreciably raise
+the duty or economy of the gas. Manifestly, in terms of duty alone, a
+pressure of 23.6 inches of water-column is as advantageous as the higher
+Chassiron figures; but since intensity of light is an important matter in
+a lighthouse, it is found better on the whole to work the generators at a
+pressure of 49.2 inches. In studying these figures referring to the
+French lighthouse, it is interesting to bear in mind that when ordinary
+six-wick petroleum oil burners wore used in the same place, the specific
+intensity of the light developed was 75 candle-power per square inch, and
+when that plant was abandoned in favour of an oil-gas apparatus, the
+incandescent burner yielded 161 candle-power per square inch;
+substitution of incandescent acetylene under pressure has doubled the
+brilliancy of the light.
+
+ ___________________________________________________________
+| | | |
+| | Duty. | Intensity. |
+| Pressure in Inches. | Candle-power per | Candle-power per |
+| | Cubic Foot. | Square Inch. |
+|_____________________|__________________|__________________|
+| | | |
+| 7.77 | 105.5 | 126.0 |
+| 23.60 | 106.0 | 226.0 |
+| 31.50 | 110.0 | 277.0 |
+| 39.40 | 110.0 | 301.0 |
+| 47.30 | 106.0 | 317.0 |
+| 49.20 | 104.0 | 324.9 |
+| 196.80 | 110.0 | 383.0 |
+|_____________________|__________________|__________________|
+
+When tested in modern burners consuming between 12 and 18 litres per hour
+at a pressure of 100 millimetres (4 inches), some special forms of
+incandescent mantles constructed of ramie fibre, which in certain
+respects appears to be better suited than cotton for use with acetylene,
+have shown the following degree of loss in illuminating power after
+prolonged employment (Caro):
+
+ _Luminosity in Hefner Units._
+
+ ________________________________________________________
+| | | | | |
+| Mantle. | New. | After | After | After |
+| | | 100 Hours. | 200 Hours. | 400 Hours. |
+|_________|_______|____________|____________|____________|
+| | | | | |
+| No. 1. | 53.2 | 51.8 | 50.6 | 49.8 |
+| No. 2. | 76.3 | 75.8 | 73.4 | 72.2 |
+| No. 3. | 73.1 | 72.5 | 70.1 | 68.6 |
+|_________|_______|____________|____________|____________|
+
+It will be seen that the maximum loss of illuminating power in 400 hours
+was 6.4 per cent., the average loss being 6.0 per cent.
+
+TYPICAL INCANDESCENT BURNERS.--Of the many burners for lighting by the
+use of incandescent mantles which have been devised, a few of the more
+widely used types may be briefly referred to. There is no doubt that
+finality in the design of these burners has not yet been reached, and
+that improvements in the direction of simplification of construction and
+in efficiency and durability will continue to be made.
+
+Among the early incandescent burners, one made by the Allgemeine Carbid
+und Acetylen Gesellschaft of Berlin in 1900 depended on the narrowness of
+the mixing tube and the proportioning of the gas nipple and air inlets to
+prevent lighting-back. There was a wider concentric tube round the upper
+part of the mixing tube, and the lower part of the mantle fitted round
+this. The mouth of the mixing tube of this 10-litres-per-hour burner was
+0.11 inch in diameter, and the external diameter of the middle
+cylindrical part of the mixing tube was 0.28 inch. There was no gauze
+diaphragm or stuffing, and firing-back did not occur until the pressure
+was reduced to about 1.5 inches. The same company later introduced a
+burner differing in several important particulars from the one just
+described. The comparatively narrow stem of the mixing tube and the
+proportions of the gas nipple and air inlets were retained, but the
+mixing tube was surmounted by a wide chamber or burner head, in which
+naturally there was a considerable reduction in the rate of flow of the
+gas. Consequently it was found necessary to introduce a gauze screen into
+the burner head to prevent firing back. The alterations have resulted in
+the lighting duty of the burner being considerably improved. Among other
+burners designed about 1900 may be mentioned the Ackermann, the head of
+which consisted of a series of tubes from each of which a jet of flame
+was produced, the Fouché, the Weber, and the Trendel. Subsequently a
+tubular-headed burner known as the Sirius has been produced for the
+consumption of acetylene at high pressure (20 inches and upwards).
+
+The more recent burners which have been somewhat extensively used include
+the "Schimek," made by W. Güntner of Vienna, which is shown in Fig. 19.
+It consists of a tapering narrow injecting nozzle within a conical
+chamber C which is open below, and is surmounted by the mixing tube over
+which telescopes a tube which carries the enlarged burner head G, and the
+chimney gallery D. There are two diaphragms of gauze in the burner head
+to prevent firing back, and one in the nozzle portion of the burner. The
+conical chamber has a perforated base-plate below which is a circular
+plate B which rotates on a screw cut on the lower part of the nozzle
+portion A of the burner. This plate serves as a damper to control the
+amount of air admitted through the base of the conical chamber to the
+mixing tube. There are six small notches in the lower edge of the conical
+chamber to prevent the inflow of air being cut of entirely by the damper.
+The mixing tube in both the 10-litre and the 15-litre burner is about
+0.24 inch in internal diameter but the burner head is nearly 0.42 inch in
+the 10-litre and 0.48 inch in the 15-litre burner. The opening in the
+head of the burner through which the mixture of gas and air escapes to
+the flame is 0.15 and 0.17 inch in diameter in these two sizes
+respectively. The results of some testings made with Schimek burners have
+been already given.
+
+[Illustration: FIG. 19.--"SCHIMEK" BURNER.]
+
+The "Knappich" burner, made by the firm of Keller and Knappich of
+Augsburg, somewhat resembles the later pattern of the Allgemeine Carbid
+und Acetylen Gesellschaft. It has a narrow mixing tube, viz., 0.2 inch in
+internal diameter, and a wide burner head, viz., 0.63 inch in internal
+diameter for the 25-litre size. The only gauze diaphragm is in the upper
+part of the burner head. The opening in the cap of the burner head, at
+which the gas burns, is 0.22 inch in diameter. The gas nipple extends
+into a domed chamber at the base of the mixing tube, and the internal air
+is supplied through four holes in the base-plate of that chamber. No
+means of regulating the effective area of the air inlet holes are
+provided.
+
+The "Zenith" burner, made by the firm of Gebrüder Jacob of Zwickau, more
+closely resembles the Schimek, but the air inlets are in the side of the
+lower widened portion of the mixing tube, and are more or less closed by
+means of an outside loose collar which may be screwed up and down on a
+thread on a collar fixed to the mixing tube. The mixing tube is 0.24
+inch, and the burner head 0.475 inch in internal diameter. The opening in
+the cap of the burner is 0.16 inch in diameter. There is a diaphragm of
+double gauze in the cap, and this is the only gauze used in the burner.
+
+All the incandescent burners hitherto mentioned ordinarily have the gas
+nipple made in brass or other metal, which is liable to corrosion, and
+the orifice to distortion by heat or if it becomes necessary to remove
+any obstruction from it. The orifice in the nipple is extremely small--
+usually less than 0.015 inch--and any slight obstruction or distortion
+would alter to a serious extent the rate of flow of gas through it, and
+so affect the working of the burner. In order to overcome this defect,
+inherent to metal nipples, burners are now constructed for acetylene in
+which the nipple is of hard incorrodible material. One of these burners
+has been made on behalf of the Office Central de l'Acétylčne of Paris,
+and is commonly known as the "O.C.A." burner. In it the nipple is of
+steatite. On the inner mixing tube of this burner is mounted an elongated
+cone of wire wound spirally, which serves both to ensure proper admixture
+of the gas and air, and to prevent firing-back. There is no gauze in this
+burner, and the parts are readily detachable for cleaning when required.
+Another burner, in which metal is abolished for the nipple, is made by
+Geo. Bray and Co., Ltd., of Leeds, and is shown in Fig. 20. In this
+burner the injecting nipple is of porcelain.
+
+[Illustration: FIG. 20.--BRAY'S INCANDESCENT BURNER.]
+
+ACETYLENE FOR HEATING AND COOKING.--Since the problem of constructing a
+trustworthy atmospheric burner has been solved, acetylene is not only
+available for use in incandescent lighting, but it can also be employed
+for heating or cooking purposes, because all boiling, most warming, and
+some roasting stoves are simply arrangements for utilising the heat of a
+non-luminous flame in one particular way. With suitable alterations in
+the dimensions of the burners, apparatus for consuming coal-gas may be
+imitated and made fit to burn acetylene; and as a matter of fact several
+firms are now constructing such appliances, which leave little or nothing
+to be desired. It may perhaps be well to insist upon the elementary point
+which is so frequently ignored in practice, viz., that no stove, except
+perhaps a small portable boiling ring, ought ever to be used in an
+occupied room unless it is connected with a chimney, free from down-
+draughts, for the products of combustion to escape into the outer air;
+and also that no chimney, however tall, can cause an up-draught in all
+states of the weather unless there is free admission of fresh air into
+the room at the base of the chimney. Still, at the prices for coal,
+paraffin oil, and calcium carbide which exist in Great Britain, acetylene
+is not an economical means of providing artificial heat. If a 0.7 cubic
+foot luminous acetylene burner gives a light of 27 candles, and if
+ordinary country coal-gas gives light of 12 to 13 candles in a 5-foot
+burner, one volume of acetylene is equally valuable with 15 or 16 volumes
+of coal-gas when both are consumed in self-luminous jets; and if, with
+the mantle, acetylene develops 99 candles per cubic foot, while coal-gas
+gives in common practice 15 to 20 candles, one volume of acetylene is
+equally valuable with 5 to 6-1/2 volumes of coal-gas when both are
+consumed on the incandescent system; whereas, if the acetylene is burnt
+in a flat flame, and the coal-gas under the mantle, 1 volume of the
+former is equally efficient with 2 volumes of coal-gas as an artificial
+illuminant. This last method of comparison being manifestly unfair,
+acetylene may be said to be at least five times as efficient per unit of
+volume as coal-gas for the production of light. But from the table given
+on a later page it appears that as a source of artificial heat, acetylene
+is only equal to about 2-3 times its volume of ordinary coal-gas.
+Nevertheless, the domestic advantages of gas firing are very marked; and
+when a properly constructed stove is properly installed, the hygienic
+advantages of gas-firing are alone equally conspicuous--for the disfavor
+with which gas-firing is regarded by many physicians is due to experience
+gained with apparatus warming principally by convection [Footnote:
+Radiant heat is high-temperature heat, like the heat emitted by a mass of
+red-hot coke; convected heat is low-temperature heat, invisible to the
+eye. Radiant heat heats objects first, and leaves them to warm the air;
+convected heat is heat applied directly to air, and leaves the air to
+warm objects afterwards. On all hygienic grounds radiant heat is better
+than convected heat, but the latter is more economical. By an absurd and
+confusing custom, that particular warming apparatus (gas, steam, or hot
+water) which yields practically no radiant heat, and does all its work by
+convection, is known to the trade as a "radiator."] instead of radiation;
+or to acquaintance with intrinsically better stoves either not connected
+to any flues or connected to one deficient in exhausting power. In these
+circumstances, whenever an installation of acetylene has been laid down
+for the illumination of a house or district, the merit of convenience may
+outweigh the defect of extravagance, and the gas may be judiciously
+employed in a boiling ring, or for warming a bedroom; while, if pecuniary
+considerations are not paramount, the acetylene may be used for every
+purpose to which the townsman would apply his cheaper coal-gas.
+
+The difficulty of constructing atmospheric acetylene burners in which the
+flame would not be likely to strike back to the nipple has already been
+referred to in connexion with the construction atmospheric burners for
+incandescent lighting. Owing, however, to the large proportions of the
+atmospheric burners of boiling rings and stove and in particular to the
+larger bore of their mixing tube, the risk of the flame striking back is
+greater with them, than with incandescent lighting burners. The greatest
+trouble is presented at lighting, and when the pressure of the gas-supply
+is low. The risk of firing-back when the burner is lighted is avoided in
+some forms of boiling rings, &c., by providing a loose collar which can
+be slipped over the air inlets of the Bunsen tube before applying a light
+to the burner, and slipped clear of them as soon as the burner is alight.
+Thus at the moment of lighting, the burner is converted temporarily into
+one of the non-atmospheric type, and after the flame has thus been
+established at the head or ring of the burner, the internal air-supply is
+started by removing the loose collar from the air inlets, and the flame
+is thus made atmospheric. In these conditions it does not travel
+backwards to the nipple. In other heating burners it is generally
+necessary to turn on the gas tap a few seconds before applying a light to
+the burner or ring or stove; the gas streaming through the mixing tube
+then fills it with acetylene and air mixed in the proper working
+proportions, and when the light is applied, there is no explosion in the
+mixing tube, or striking-back of the flame to the nipple.
+
+Single or two-burner gas rings for boiling purposes, or for heating
+cooking ovens, known as the "La Belle," made by Falk Stadelmann and Co.,
+Ltd., of London, may be used at as low a gas pressure as 2 inches, though
+they give better results at 3 inches, which is their normal working
+pressure. The gas-inlet nozzle or nipple of the burner is set within a
+spherical bulb in which are four air inlets. The mixing tube which is
+placed at a proper distance in front of the nipple, is proportioned to
+the rate of flow of the gas and air, and contains a mixing chamber with a
+baffling pillar to further their admixture. A fine wire gauze insertion
+serves to prevent striking-back of the flame. A "La Belle" boiling ring
+consumes at 3 inches pressure about 48 litres or 1.7 cubic feet of
+acetylene per hour.
+
+ACETYLENE MOTORS.--The question as to the feasibility of developing
+"power" from acetylene, _i.e._, of running an engine by means of the
+gas, may be answered in essentially identical terms. Specially designed
+gas-engines of 1, 3, 6, or even 10 h.p. work perfectly with acetylene,
+and such motors are in regular employment in numerous situations, more
+particularly for pumping water to feed the generators of a large village
+acetylene installation. Acetylene is not an economical source of power,
+partly for the theoretical reason that it is a richer fuel even than
+coal-gas, and gas-engines would appear usually to be more efficient as
+the fuel they burn is poorer in calorific intensity, _i.e._, in
+heating power (which is explosive power) per unit of volume. The richer,
+or more concentrated, any fuel in, the more rapidly does the explosion in
+a mixture of that fuel with air proceed, because a rich fuel contains a
+smaller proportion of non-inflammable gases which tend to retard
+explosion than a poor one; and, in reason, a gas-engine works better the
+more slowly the mixture of gas and air with which it is fed explodes.
+Still, by properly designing the ports of a gas-engine cylinder, so that
+the normal amount of compression of the charge and of expansion of the
+exploded mixture which best suit coal-gas are modified to suit acetylene,
+satisfactory engines can be constructed; and wherever an acetylene
+installation for light exists, it becomes a mere question of expediency
+whether the same fuel shall not be used to develop power, say, for
+pumping up the water required in a large country house, instead of
+employing hand labour, or the cheaper hot-air or petroleum motor. Taking
+the mean of the results obtained by numerous investigators, it appears
+that 1 h.p.-hour can be obtained for a consumption of 200 litres of
+acetylene; whence it may be calculated that that amount of energy costs
+about 3d. for gas only, neglecting upkeep, lubricating material
+(which would be relatively expensive) and interest, &c.
+
+Acetylene Blowpipes--The design of a satisfactory blowpipe for use with
+acetylene had at first proved a matter of some difficulty, since the jet,
+like that of an ordinary self-luminous burner, usually exhibited a
+tendency to become choked with carbonaceous growths. But when acetylene
+had become available for various purposes at considerable pressure, after
+compression into porous matter as described in Chapter XI, the troubles
+were soon overcome; and a new form of blowpipe was constructed in which
+acetylene was consumed under pressure in conjunction with oxygen. The
+temperature given by this apparatus exceeds that of the familiar oxy-
+hydrogen blowpipe, because the actual combustible material is carbon
+instead of hydrogen. When 2 atoms of hydrogen unite with 1 of oxygen to
+form 1 molecule of gaseous water, about 59 large calories are evolved,
+and when 1 atom of solid amorphous carbon unites with 2 atoms of oxygen
+to form 1 molecule of carbon dioxide, 97.3 calories are evolved. In both
+cases, however, the heat attainable is limited by the fact that at
+certain temperatures hydrogen and oxygen refuse to combine to form water,
+and carbon and oxygen refuse to form carbon dioxide--in other words,
+water vapour and carbon dioxide dissociate and absorb heat in the process
+at certain moderately elevated temperatures. But when 1 atom of solid
+amorphous carbon unites with 1 atom of oxygen to form carbon monoxide,
+29.1 [Footnote: Cf. Chapter VI., page 185.] large calories are produced,
+and carbon monoxide is capable of existence at much higher temperatures
+than either carbon dioxide or water vapour. In any gaseous hydrocarbon,
+again, the carbon exists in the gaseous state, and when 1 atom of the
+hypothetical gaseous carbon combines with 1 atom of oxygen to produce 1
+molecule of carbon monoxide, 68.2 large calories are evolved. Thus while
+solid amorphous carbon emits more heat than a chemically equivalent
+quantity of hydrogen provided it is enabled to combine with its higher
+proportion of oxygen, it emits less if only carbon monoxide is formed;
+but a higher temperature can be attained in the latter case, because the
+carbon monoxide is more permanent or stable. Gaseous carbon, on the other
+hand, emits more heat than an equivalent quantity of hydrogen, [Footnote:
+In a blowpipe flame hydrogen can only burn to gaseous, not liquid,
+water.] even when it is only converted into the monoxide. In other words,
+a gaseous fuel which consists of hydrogen alone can only yield that
+temperature as a maximum at which the speed of the dissociation of the
+water vapour reaches that of the oxidation of the hydrogen; and were
+carbon dioxide the only oxide of carbon, a similar state of affairs would
+be ultimately reached in the flame of a carbonaceous gas. But since in
+the latter case the carbon dioxide does not tend to dissociate
+completely, but only to lose one atom of oxygen, above the limiting
+temperature for the formation of carbon dioxide, carbon monoxide is still
+produced, because there is less dissociating force opposed to its
+formation. Thus at ordinary temperatures the heat of combustion of
+acetylene is 315.7 calories; but at temperatures where water vapour and
+carbon dioxide no longer exist, there is lost to that quantity of 315.7
+calories the heat of combustion of hydrogen (69.0) and twice that of
+carbon monoxide (68.2 x 2 = 136.4); so that above those critical
+temperatures, the heat of combustion of acetylene is only 315.7 - (69.0 +
+136.4) = 110.3. [Footnote: When the heat of combustion of acetylene is
+quoted as 315.7 calories, it is understood that the water formed is
+condensed into the liquid state. If the water remains gaseous, as it must
+do in a flame, the heat of formation is reduced by about 10 calories.
+This does not affect the above calculation, because the heat of
+combustion of hydrogen when the water remains gaseous is similarly 10
+calories less than 69, _i.e._, 59, as mentioned above in the text.
+Deleting the heat of liquefaction of water, the calculation referred to
+becomes 305.7 - (59.0 + l36.4) = 110.3 as before.] This value of 110.3
+calories is clearly made up of the heat of formation of acetylene itself,
+and twice the heat of conversion of carbon into carbon monoxide,
+_i.e._, for diamond carbon, 58.1 + 26.1 x 2 = 110.3; or for
+amorphous carbon, 52.1 + 29.1 x 2 = 110.3. From the foregoing
+considerations, it may be inferred that the acetylene-oxygen blowpipe can
+be regarded as a device for burning gaseous carbon in oxygen; but were it
+possible to obtain carbon in the state of gas and so to lead it into a
+blowpipe, the acetylene apparatus should still be more powerful, because
+in it the temperature would be raised, not only by the heat of formation
+of carbon monoxide, but also by the heat attendant upon the dissociation
+of the acetylene which yields the carbon.
+
+Acetylene requires 2.5 volumes of oxygen to burn it completely; but in
+the construction of an acetylene-oxygen blowpipe the proportion of oxygen
+is kept below this figure, viz., at 1.1 to 1.8 volumes, so that the
+deficiency is left to be made up from the surrounding air. Thus at the
+jet of the blowpipe the acetylene dissociates and its carbon is oxidised,
+at first no doubt to carbon monoxide only, but afterwards to carbon
+dioxide; and round the flame of the gaseous carbon is a comparatively
+cool, though absolutely very hot jacket of hydrogen burning to water
+vapour in a mixture of oxygen and air, which protects the inner zone from
+loss of heat. As just explained, theoretical grounds support the
+conclusions at which Fouché has arrived, viz., that the temperature of
+the acetylene-oxygen blowpipe flame is above that at which hydrogen will
+combine with oxygen to form water, and that it can only be exceeded by
+those found in a powerful electric furnace. As the hydrogen dissociated
+from the acetylene remains temporarily in the free state, the flame of
+the acetylene blowpipe, possesses strong reducing powers; and this,
+coupled probably with an intensity of heat which is practically otherwise
+unattainable, except by the aid of a high-tension electric current,
+should make the acetylene-oxygen blowpipe a most useful piece of
+apparatus for a large variety of metallurgical, chemical, and physical
+operations. In Fouché's earliest attempts to design an acetylene
+blowpipe, the gas was first saturated with a combustible vapour, such as
+that of petroleum spirit or ether, and the mixture was consumed with a
+blast of oxygen in an ordinary coal-gas blow-pipe. The apparatus worked
+fairly well, but gave a flame of varying character; it was capable of
+fusing iron, raised a pencil of lime to a more brilliant degree of
+incandescence than the eth-oxygen burner, and did not deposit carbon at
+the jet. The matter, however, was not pursued, as the blowpipe fed with
+undiluted acetylene took its place. The second apparatus constructed by
+Fouché was the high-pressure blowpipe, the theoretical aspect of which
+has already been studied. In this, acetylene passing through a water-seal
+from a cylinder where it is stored as a solution in acetone (_cf._
+Chapter XI.), and oxygen coming from another cylinder, are each allowed
+to enter the blowpipe at a pressure of 118 to 157 inches of water column
+(_i.e._, 8.7 to 11.6 inches of mercury; 4.2 to 5.7 lb. per square
+inch, or 0.3 to 0.4 atmosphere). The gases mix in a chamber tightly
+packed with porous matter such as that which is employed in the original
+acetylene reservoir, and finally issue from a jet having a diameter of 1
+millimetre at the necessary speed of 100 to 150 metres per second.
+Finding, however, that the need for having the acetylene under pressure
+somewhat limited the sphere of usefulness of his apparatus, Fouché
+finally designed a low-pressure blowpipe, in which only the oxygen
+requires to be in a state of compression, while the acetylene is drawn
+directly from any generator of the ordinary pattern that does not yield a
+gas contaminated with air. The oxygen passes through a reducing valve to
+lower the pressure under which it stands in the cylinder to that of 1 or
+1.5 effective atmosphere, this amount being necessary to inject the
+acetylene and to give the previously mentioned speed of escape from the
+blowpipe orifice. The acetylene is led through a system of long narrow
+tubes to prevent it firing-back.
+
+AUTOGENOUS SOLDERING AND WELDING.--The blowpipe is suitable for the
+welding and for the autogenous soldering or "burning" of wrought or cast
+iron, steel, or copper. An apparatus consuming from 600 to 1000 litres of
+acetylene per hour yields a flame whose inner zone is 10 to 15
+millimetres long, and 3 to 4 millimetres in diameter; it is sufficiently
+powerful to burn iron sheets 8 to 9 millimetres thick. By increasing the
+supply of acetylene in proportion to that of the oxygen, the tip of the
+inner zone becomes strongly luminous, and the flame then tends to
+carburise iron; when the gases are so adjusted that this tip just
+disappears, the flame is at its best for heating iron and steel. The
+consumption of acetylene is about 75 litres per hour for each millimetre
+of thickness in the sheet treated, and the normal consumption of oxygen
+is 1.7 times as much; a joint 6 metres long can be burnt in 1 millimetre
+plate per hour, and one of 1.5 metres in 10 millimetre plate. In certain
+cases it is found economical to raise the metal to dull redness by other
+means, say with a portable forge of the usual description, or with a
+blowpipe consuming coal-gas and air. There are other forms of low-
+pressure blowpipe besides the Fouché, in some of which the oxygen also is
+supplied at low pressure. Apart from the use of cylinders of dissolved
+acetylene, which are extremely convenient and practically indispensable
+when the blowpipe has to be applied in confined spaces (as in repairing
+propeller shafts on ships _in situ_), acetylene generators are now
+made by several firms in a convenient transportable form for providing
+the gas for use in welding or autogenous soldering. It is generally
+supposed that the metal used as solder in soldering iron or steel by this
+method must be iron containing only a trifling proportion of carbon (such
+as Swedish iron), because the carbon of the acetylene carburises the
+metal, which is heated in the oxy-acetylene flame, and would thereby make
+ordinary steel too rich in carbon. But the extent to which the metal used
+is carburised in the flame depends, as has already been indicated, on the
+proper adjustment of the proportion of oxygen to acetylene. Oxy-acetylene
+autogenous soldering or welding is applicable to a great variety of work,
+among which may be mentioned repairs to shafts, locomotive frames,
+cylinders, and to joints in ships' frames, pipes, boilers, and rails. The
+use of the process is rapidly extending in engineering works generally.
+Generators for acetylene soldering or welding must be of ample size to
+meet the quickly fluctuating demands on them and must be provided with
+water-seals, and a washer or scrubber and filter capable of arresting all
+impurities held mechanically in the crude gas, and with a safety vent-
+pipe terminating in the open at a distance from the work in hand. The
+generator must be of a type which affords as little after-generation as
+possible, and should not need recharging while the blowpipe is in use.
+There should be a main tap on the pipe between the generator and the
+blowpipe. It does not appear conclusively established that the gas
+consumed should have been chemically purified, but a purifier of ample
+size and charged with efficient material is undoubtedly beneficial. The
+blowpipe must be designed so that it remains sufficiently cool to prevent
+polymerisation of the acetylene and deposition of the resultant particles
+of carbon or soot within it.
+
+It is important to remember that if a diluent gas, such as nitrogen, is
+present, the superior calorific power of acetylene over nearly all gases
+should avail to keep the temperature of the flame more nearly up to the
+temperature at which hydrogen and oxygen cease to combine. Hence a
+blowpipe fed with air and acetylene would give a higher temperature than
+any ordinary (atmospheric) coal-gas blowpipe, just as, as has been
+explained in Chapter VI., an ordinary acetylene flame has a higher
+temperature than a coal-gas flame. It is likely that a blowpipe fed with
+"Lindé-air" (oxygen diluted with less nitrogen than in the atmosphere)
+and acetylene would give as high a limelight effect as the oxy-hydrogen
+or oxy-coal-gas blowpipe.
+
+
+
+CHAPTER X
+
+CARBURETTED ACETYLENE
+
+Now that atmospheric or Bunsen burners for the consumption of acetylene
+for use in lighting by the incandescent system and in heating have been
+so much improved that they seem to be within measurable reach of a state
+of perfection, there appears to be but little use at the present time for
+a modified or diluted acetylene which formerly seemed likely to be
+valuable for heating and certain other purposes. Nevertheless, the facts
+relating to this so-called carburetted acetylene are in no way traversed
+by its failure to establish itself as an active competitor with simple
+acetylene for heating purposes, and since it is conceivable that the
+advantages which from the theoretical standpoint the carburetted gas
+undoubtedly possesses in certain directions may ultimately lead to its
+practical utilisation for special purposes, it has been deemed expedient
+to continue to give in this work an account of the principles underlying
+the production and application of carburetted acetylene.
+
+It has already been explained that acetylene is comparatively a less
+efficient heating agent than it is an illuminating material, because, per
+unit of volume, its calorific power is not so much greater than that of
+coal-gas as is its illuminating capacity. It has also been shown that the
+high upper explosive limit of mixtures of acetylene and air--a limit so
+much higher than the corresponding figure with coal-gas and other gaseous
+fuels--renders its employment in atmospheric burners (either for lighting
+or for heating) somewhat troublesome, or dependent upon considerable
+skill in the design of the apparatus. If, therefore, either the upper
+explosive limit of acetylene could be reduced, or its calorific value
+increased (or both), by mixing with it some other gas or vapour which
+should not seriously affect its price and convenience as a self-luminous
+illuminant, acetylene would compare more favourably with coal-gas in its
+ready applicability to the most various purposes. Such a method has been
+suggested by Heil, and has been found successful on the Continent. It
+consists in adding to the acetylene a certain proportion of the vapour of
+a volatile hydrocarbon, so as to prepare what is called "carburetted
+acetylene." In all respects the method of making carburetted acetylene is
+identical with that of making "air-gas," which was outlined in Chapter
+I., viz., the acetylene coming from an ordinary generating plant is led
+over or through a mass of petroleum spirit, or other similar product, in
+a vessel which exposes the proper amount of superficial area to the
+passing gas. In all respects save one the character of the product is
+similar to that of air-gas, _i.e._, it is a mixture of a permanent
+gas with a vapour; the vapour may possibly condense in part within the
+mains if they are exposed to a falling temperature, and if the product is
+to be led any considerable distance, deposition of liquid may occur
+(conceivably followed by blockage of the mains) unless the proportion of
+vapour added to the gas is kept below a point governed by local climatic
+and similar conditions. But in one most important respect carburetted
+acetylene is totally different from air-gas: partial precipitation of
+spirit from air-gas removes more or less of the solitary useful
+constituent of the material, reducing its practical value, and causing
+the residue to approach or overpass its lower explosive limit (_cf._
+Chapter I.); partial removal of spirit from carburetted acetylene only
+means a partial reconversion of the material into ordinary acetylene,
+increasing its natural illuminating power, lowering its calorific
+intensity somewhat, and causing the residue to have almost its primary
+high upper explosive limit, but essentially leaving its lower explosive
+limit unchanged. Thus while air-gas may conceivably become inefficient
+for every purpose if supplied from any distance in very cold weather, and
+may even pass into a dangerous explosive within the mains; carburetted
+acetylene can never become explosive, can only lose part of its special
+heating value, and will actually increase in illuminating power.
+
+It is manifest that, like air-gas, carburetted acetylene is of somewhat
+indefinite composition, for the proportion of vapour, and the chemical
+nature of that vapour, may vary. 100 litres of acetylene will take up 40
+grammes of petroleum spirit to yield 110 litres of carburetted acetylene
+evidently containing 9 per cent. of vapour, or 100 litres of acetylene
+may be made to absorb as much as 250 grammes of spirit yielding 200
+litres of carburetted acetylene containing 50 per cent. of vapour; while
+the petroleum spirit may be replaced, if prices are suitable, by benzol
+or denatured alcohol.
+
+The illuminating power of acetylene carburetted with petroleum spirit has
+been examined by Caro, whose average figures, worked out in British
+units, are:
+
+ ILLUMINATING POWER OF CARBURETTED ACETYLENE.
+ HALF-FOOT BURNERS.
+
+ _Self-luminous._ | _Incandescent_
+1 litre = 1.00 candle. | 1 litre = 3.04 candles.
+1 cubic foot = 28.4 candles. | 1 cubic foot = 86.2 candles.
+1 candle = 1.00 litre. | 1 candle = 0.33 litre.
+1 candle = 0.035 cubic foot. | 1 candle = 0.012 cubic foot.
+
+Those results may be compared with those referring to air-gas, which
+emits in incandescent burners from 3.0 to 12.4 candles per cubic foot
+according to the amount of spirit added to the air and the temperature to
+which the gas is exposed.
+
+The calorific values of carburetted acetylene (Caro), and those of other
+gaseous fuels are:
+
+ Large Calories per
+ _ Cubic Foot.
+ | (Lewes) . 320
+ | (Gand) . 403
+ Ordinary acetylene . . | (Heil) . 365
+ | ___
+ |_Mean . . 363
+
+ | Maximum . 680
+ Carburetted acetylene . . | Minimum . 467
+ (petroleum spirit) | ___
+ |_Mean . . 573
+
+ Carburetted acetylene (50 per cent. benzol by volume) 685
+ Carburetted acetylene (50 per cent. alcohol by volume) 364
+ Coal-gas (common, unenriched) . . . . . 150
+ _
+ | Maximum . 178
+ Air-gas, self-luminous flame | Minimum . 57
+ | ___
+ |_Mean . . . 114
+ _
+ | Maximum . 26
+ Air-gas, non-luminous flame | Minimum . 18
+ | ___
+ |_Mean . . . 22
+
+ Water-gas (Strache) from coke . . . . . 71
+ Mond gas (from bituminous coal) . . . . . 38
+ Semi-water-gas from coke or anthracite . . . 36
+ Generator (producer) gas . . . . . . 29
+
+
+Besides its relatively low upper explosive limit, carburetted acetylene
+exhibits a higher temperature of ignition than ordinary acetylene, which
+makes it appreciably safer in presence of a naked light. It also
+possesses a somewhat lower flame temperature and a slower speed of
+propagation of the explosive wave when mixed with air. These data are:
+
+ ______________________________________________________________________
+| | | | |
+| | Explosive | Temperature. | |
+| | Limits. | Degrees C. | Explosive |
+| |19 mm. Tube. | | Explosive |
+| |_____________|__________________| Wave. |
+| | | | | | Metres per |
+| | | |Of Igni-| | Second. |
+| |Lower.|Upper.| tion. |Of Flame.| |
+|________________________|______|______|________|_________|____________|
+| | | | | | |
+| Acetylene (theoretical)| --- | --- | --- |1850-2420| --- |
+| " (observed) | 3.35 | 52.3 | 480 |1630-2020| 0.18-100 |
+| Carburetted \ from | 2.5 | 10.2 | 582 | 1620 | 3.2 |
+| acetylene / . . to | 5.4 | 30.0 | 720 | 1730 | 5.3 |
+| Carburetted acetylene\ | 3.4 | 22.0 | --- | 1820 | 1.3 |
+| (benzol) . . . / | | | | | |
+| Carburetted acetylene\ | 3.1 | 12.0 | --- | 1610 | 1.1 |
+| (alcohol) . . . / | | | | | |
+| Air-gas, self-luminous\|15.0 | 50.0 | --- |1510-1520| --- |
+| flame . . . . /| | | | | |
+| Coal-gas . . . | 7.9 | 19.1 | 600 | --- | --- |
+|________________________|______|______|________|_________|____________|
+
+In making carburetted acetylene, the pressure given by the ordinary
+acetylene generator will be sufficient to drive the gas through the
+carburettor, and therefore there will be no expense involved beyond the
+cost of the spirit vaporised. Thus comparisons may fairly be made between
+ordinary and carburetted acetylene on the basis of material only, the
+expense of generating the original acetylene being also ignored. In Great
+Britain the prices of calcium carbide, petroleum spirit, and 90s benzol
+delivered in bulk in country places may be taken at 15Ł per ton, and
+1s. per gallon respectively, petroleum spirit having a specific
+gravity of 0.700 and benzol of 0.88. On this basis, a unit volume (100
+cubic metres) of plain acetylene costs 1135d., of "petrolised"
+acetylene containing 66 per cent. of acetylene costs 1277d., and
+of "benzolised" acetylene costs 1180d. In other words, 100 volumes
+of plain acetylene, 90 volumes of petrolised acetylene, and 96 volumes of
+benzolised acetylene are of equal pecuniary value. Employing the data
+given in previous tables, it appears that 38.5 candles can be won from
+plain acetylene in a self-luminous burner, and 103 candles therefrom in
+an incandescent burner at the same price as 25.5-29.1 and 78-87 candles
+can be obtained from carburetted acetylene; whence it follows that at
+English prices petrolised acetylene is more expensive as an illuminant in
+either system of combustion than the simple gas, while benzolised
+acetylene, burnt under the mantle only, is more nearly equal to the
+simple gas from a pecuniary aspect. But considering the calorific value,
+it appears that for a given sum of money only 363 calories can be
+obtained from plain acetylene, while petrolised acetylene yields 516, and
+benzolised acetylene 658; so that for all heating or cooking purposes
+(and also for driving small motors) carburetted acetylene exhibits a
+notable economy. Inasmuch as the partial saturation of acetylene with any
+combustible vapour is an operation of extreme simplicity, requiring no
+power or supervision beyond the occasional recharging of the carburettor,
+it is manifest that the original main coming from the generator supplying
+any large establishment where much warming, cooking (or motor driving)
+might conveniently be done with the gas could be divided within the
+plant-house, one branch supplying all, or nearly all, the lighting
+burners with plain acetylene, and the other branch communicating with a
+carburettor, so that all, or nearly all, the warming and cooking stoves
+(and the motor) should be supplied with the more economical carburetted
+acetylene. Since any water pump or similar apparatus would be in an
+outhouse or basement, and the most important heating stove (the cooker)
+be in the kitchen, such an arrangement would be neither complicated nor
+involve a costly duplication of pipes.
+
+It follows from the fact that even a trifling proportion of vapour
+reduces the upper limit of explosibility of mixtures of acetylene with
+air, that the gas may be so lightly carburetted as not appreciably to
+suffer in illuminating power when consumed in self-luminous jets, and yet
+to burn satisfactorily in incandescent burners, even if it has been
+generated in an apparatus which introduces some air every time the
+operation of recharging is performed. To carry out this idea, Caro has
+suggested that 5 kilos. of petroleum spirit should be added to the
+generator water for every 50 cubic metres of gas evolved, _i.e._, 1
+lb. per 160 cubic feet, or, say, 1 gallon per 1000 cubic feet, or per 200
+lb. of carbide decomposed. Caro proposed this addition in the case of
+central installations supplying a district where the majority of the
+consumers burnt the gas in self-luminous jets, but where a few preferred
+the incandescent system; but it is clearly equally suitable for
+employment in all private plants of sufficient magnitude.
+
+A lowering of the upper limit of explosibility is also produced by the
+presence of the acetone which remains in acetylene when obtained from a
+cylinder holding the compressed gas (_cf._ Chapter XI.). According
+to Wolff and Caro such gas usually carries with it from 30 to 60 grammes
+of acetone vapour per cubic metre, _i.e._, 1.27 grammes per cubic
+foot on an average; and this amount reduces the upper limit of
+explosibility by about 16 per cent., so that to this extent the gas
+behaves more smoothly in an incandescent burner of imperfect design.
+
+Lépinay has described some experiments on the comparative technical value
+of ordinary acetylene, carburetted acetylene, denatured alcohol and
+petroleum spirit as fuels for small explosion engines. One particular
+motor of 3 (French) h.p. consumed 1150 grammes of petroleum spirit per
+hour at full load; but when it was supplied with carburetted acetylene
+its consumption fell to 150 litres of acetylene and 700 grammes of spirit
+(specific gravity 0.680). A 1-1/4 h.p. engine running light required 48
+grammes of 90 per cent. alcohol per horse-power-hour and 66 litres of
+acetylene; at full load it took 220 grammes of alcohol and 110 litres of
+acetylene. A 6 h.p. engine at full load required 62 litres of acetylene
+carburetted with 197 grammes of petroleum spirit per horse-power-hour
+(uncorrected); while a similar motor fed with low-grade Taylor fuel-gas
+took 1260 litres per horse-power-hour, but on an average developed the
+same amount of power from 73 litres when 10 per cent. of acetylene was
+added to the gas. Lépinay found that with pure acetylene ignition of the
+charge was apt to be premature; and that while the consumption of
+carburetted acetylene in small motors still materially exceeded the
+theoretical, further economics could be attained, which, coupled with the
+smooth and regular running of an engine fed with the carburetted gas,
+made carburetted acetylene distinctly the better power-gas of the two.
+
+
+
+CHAPTER XI
+
+COMPRESSED AND DISSOLVED ACETYLENE--MIXTURES WITH OTHER GASES
+
+In all that was said in Chapters II., III., IV., and V. respecting the
+generation and employment of acetylene, it was assumed that the gas would
+be produced by the interaction of calcium carbide and water, either by
+the consumer himself, or in some central station delivering the acetylene
+throughout a neighbourhood in mains. But there are other methods of using
+the gas, which have now to be considered.
+
+COMPRESSED ACETYLENE.--In the first place, like all other gases,
+acetylene is capable of compression, or even of conversion into the
+liquid state; for as a gas, the volume occupied by any given weight of it
+is not fixed, but varies inversely with the pressure under which it is
+stored. A steel cylinder, for instance, which is of such size as to hold
+a cubic foot of water, also holds a cubic foot of acetylene at
+atmospheric pressure, but holds 2 cubic feet if the gas is pumped into it
+to a pressure of 2 atmospheres, or 30 lb. per square inch; while by
+increasing the pressure to 21.53 atmospheres at 0° C. (Ansdell, Willson
+and Suckert) the gas is liquefied, and the vessel may then contain 1
+cubic foot of liquid acetylene, which is equal to some 400 cubic feet of
+gaseous acetylene at normal pressure. It is clear that for many purposes
+acetylene so compressed or liquefied would be convenient, for if the
+cylinders could be procured ready charged, all troubles incidental to
+generation would be avoided. The method, however, is not practically
+permissible; because, as pointed out in Chapters II. and VI., acetylene
+does not safely bear compression to a point exceeding 2 atmospheres; and
+the liability to spontaneous dissociation or explosion in presence of
+spark or severe blow, which is characteristic of compressed gaseous
+acetylene, is greatly enhanced if compression has been pushed to the
+point of liquefaction.
+
+However, two methods of retaining the portability and convenience of
+compressed acetylene with complete safety have been discovered. In one,
+due to the researches of Claude and Hess, the gas is pumped under
+pressure into acetone, a combustible organic liquid of high solvent
+power, which boils at 56° C. As the solvent capacity of most liquids for
+most gases rises with the pressure, a bottle partly filled with acetone
+may be charged with acetylene at considerable effective pressure until
+the vessel contains much more than its normal quantity of gas; and when
+the valve is opened the surplus escapes, ready for employment, leaving
+the acetone practically unaltered in composition or quantity, and fit to
+receive a fresh charge of gas. In comparison with liquefied acetylene,
+its solution in acetone under pressure is much safer; but since the
+acetone expands during absorption of gas, the bottle cannot be entirely
+filled with liquid, and therefore either at first, or during consumption
+(or both), above the level of the relatively safe solution, the cylinder
+contains a certain quantity of gaseous acetylene, which is compressed
+above its limit of safety. The other method consists in pumping acetylene
+under pressure into a cylinder apparently quite full of some highly
+porous solid matter, like charcoal, kieselguhr, unglazed brick, &c. This
+has the practical result that the gas is held under a high state of
+compression, or possibly as a liquid, in the minute crevices of the
+material, which are almost of insensible magnitude; or it may be regarded
+as stored in vessels whose diameter is less than that in which an
+explosive wave can be propagated (_cf._ Chapter VI.).
+
+DISSOLVED ACETYLENE.--According to Fouché, the simple solution of
+acetylene in acetone has the same coefficient of expansion by heat as
+that of pure acetone, viz., 0.0015; the corresponding coefficient of
+liquefied acetylene is 0.007 (Fouché), or 0.00489 (Ansdell) _i.e._,
+three or five times as much. The specific gravity of liquid acetylene is
+0.420 at 16.4° C. (Ansdell), or 0.528 at 20.6° C. (Willson and Suckert);
+while the density of acetylene dissolved in acetone is 0.71 at 15° C.
+(Claude). The tension of liquefied acetylene is 21.53 atmospheres at 0°
+C., and 39.76 atmospheres at 20.15° C. (Ansdell); 21.53 at 0° C., and
+39.76 at 19.5° C. (Willson and Suckert); or 26.5 at 0° C., and 42.8 at
+20.0° C. (Villard). Averaging those results, it may be said that the
+tension rises from 23.2 atmospheres at 0° C. to 40.77 at 20° C., which is
+an increment of 1/26 or 0.88 atmosphere, per 1° Centigrade; while, of
+course, liquefied acetylene cannot be kept at all at a temperature of 0°
+unless the pressure is 21 atmospheres or upwards. The solution of
+acetylene in acetone can be stored at any pressure above or below that of
+the atmosphere, and the extent to which the pressure will rise as the
+temperature increases depends on the original pressure. Berthelot and
+Vieille have shown that when (_a_) 301 grammes of acetone are
+charged with 69 grammes of acetylene, a pressure of 6.74 atmospheres at
+14.0° C. rises to 10.55 atmospheres at 35.7° C.; (_b_) 315 grammes
+of acetone are charged with 118 grammes of acetylene, a pressure of 12.25
+atmospheres at 14.0° C. rises to 19.46 at 36.0° C.; (_c_) 315
+grammes of acetone are charged with 203 grammes of acetylene, a pressure
+of 19.98 atmospheres at 13.0° C. rises to 30.49 at 36.0° C. Therefore in
+(_a_) the increase in pressure is 0.18 atmosphere, in (_b_)
+O.33 atmosphere, and in (_c_) 0.46 atmosphere per 1° Centigrade
+within the temperature limits quoted. Taking case (_b_) as the
+normal, it follows that the increment in pressure per 1° C. is 1/37
+(usually quoted as 1/30); so that, measured as a proportion of the
+existing pressure, the pressure in a closed vessel containing a solution
+of acetylene in acetone increases nearly as much (though distinctly less)
+for a given rise in temperature as does the pressure in a similar vessel
+filled with liquefied acetylene, but the absolute increase is roughly
+only one-third with the solution as with the liquid, because the initial
+pressure under which the solution is stored is only one-half, or less,
+that at which the liquefied gas must exist.
+
+Supposing, now, that acetylene contained in a closed vessel, either as
+compressed gas, as a solution in acetone, or as a liquid, were brought to
+explosion by spark or shock, the effects capable of production have to be
+considered. Berthelot and Vieille have shown that if gaseous acetylene is
+stored at a pressure of 11.23 kilogrammes per square centimetre,
+[Footnote: 1 kilo. per sq. cm. is almost identical with 1 atmosphere, or
+15 lb. per sq. inch.] the pressure after explosion reaches 92.33
+atmospheres on an average, which is an increase of 8.37 times the
+original figure; if the gas is stored at 21.13 atmospheres, the mean
+pressure after explosion is 213.15 atmospheres, or 10.13 times the
+original amount. If liquid acetylene is tested similarly, the original
+pressure, which must clearly be more than 21.53 atmospheres (Ansdell) at
+0° C., may rise to 5564 kilos, per square centimetre, as Berthelot and
+Vieille observed when a steel bomb having a capacity of 49 c.c. was
+charged with 18 grammes of liquefied acetylene. In the case of the
+solution in acetone, the magnitudes of the pressures set up are of two
+entirely different orders according as the original pressure 20
+atmospheres or somewhat less; but apart from this, they vary considerably
+with the extent to which the vessel is filled with the liquid, and they
+also depend on whether the explosion is produced in the solution or in
+the gas space above. Taking the lower original pressure first, viz., 10
+atmospheres, when a vessel was filled with solution to 33 per cent. of
+its capacity, the pressure after explosion reached about 95 atmospheres
+if the spark was applied to the gas space; but attained 117.4 atmospheres
+when the spark was applied to the acetone. When the vessel was filled 56
+per cent. full, the pressures after explosion reached about 89, or 155
+atmospheres, according as the gas or the liquid was treated with the
+spark. But when the original pressure was 20 atmospheres, and the vessel
+was filled to 35 per cent. of its actual capacity with solution, the
+final pressures ranged from 303 to 568 atmospheres when the gas was
+fired, and from 2000 to 5100 when the spark was applied to the acetone.
+Examining these figures carefully, it will be seen that the phenomena
+accompanying the explosion of a solution of acetylene in acetone resemble
+those of the explosion of compressed gaseous acetylene when the original
+pressure under which the solution is stored is about 10 atmospheres; but
+resemble those of the explosion of liquefied acetylene when the original
+pressure of the solution reaches 20 atmospheres, this being due to the
+fact that at an original pressure of 10 atmospheres the acetone itself
+does not explode, but, being exothermic, rather tends to decrease the
+severity of the explosion; whereas at an original pressure of 20
+atmospheres the acetone does explode (or burn), and adds its heat of
+combustion to the heat evolved by the acetylene. Thus at 10 atmospheres
+the presence of the acetone is a source of safety; but at 20 atmospheres
+it becomes an extra danger.
+
+Since sound steel cylinders may easily be constructed to boar a pressure
+of 250 atmospheres, but would be burst by a pressure considerably less
+than 5000 atmospheres, it appears that liquefied acetylene and its
+solution in acetone at a pressure of 20 atmospheres are quite unsafe; and
+it might also seem that both the solution at a pressure of 10 atmospheres
+and the simple gas compressed to the same limit should be safe. But there
+is an important difference here, in degree if not in kind, because, given
+a cylinder of known capacity containing (1) gaseous acetylene compressed
+to 10 atmospheres, or (2) containing the solution at the same pressure,
+if an explosion were to occur, in case (1) the whole contents would
+participate in the decomposition, whereas in case (2), as mentioned
+already, only the small quantity of gaseous acetylene above the solution
+would be dissociated.
+
+It is manifest that of the three varieties of compressed acetylene now
+under consideration, the solution in acetone is the only one fit for
+general employment; but it exhibits the grave defects (_a_) that the
+pressure under which it is prepared must be so small that the pressure in
+the cylinders can never approach 20 atmospheres in the hottest weather or
+in the hottest situation to which they may be exposed, (_b_) that
+the gas does not escape smoothly enough to be convenient from large
+vessels unless those vessels are agitated, and (_c_) that the
+cylinders must always be used in a certain position with the valve at the
+top, lest part of the liquid should run out into the pipes. For these
+reasons the simple solution of acetylene in acetone has not become of
+industrial importance; but the processes of absorbing either the gas, or
+better still its solution in acetone, in porous matter have already
+achieved considerable success. Both methods have proved perfectly safe
+and trustworthy; but the combination of the acetone process with the
+porous matter makes the cylinders smaller per unit volume of acetylene
+they contain. Several varieties of solid matter appear to work
+satisfactorily, the only essential feature in their composition being
+that they shall possess a proper amount of porosity and be perfectly free
+from action upon the acetylene or the acetone (if present). Lime does
+attack acetone in time, and therefore it is not a suitable ingredient of
+the solid substance whenever acetylene is to be compressed in conjunction
+with the solvent; so that at present either a light brick earth which has
+a specific gravity of 0.5 is employed, or a mixture of charcoal with
+certain inorganic salts which has a density of 0.3, and can be introduced
+through a small aperture into the cylinder in a semi-fluid condition.
+Both materials possess a porosity of 80 per cent., that is to say, when a
+cylinder is apparently filled quite full, only 20 per cent, of the space
+is really occupied by the solid body, the remaining 80 per cent, being
+available for holding the liquid or the compressed gas. If all
+comparisons as to degree of explosibility and effects of explosion are
+omitted, an analogy may be drawn between liquefied acetylene or its
+compressed solution in acetone and nitroglycerin, while the gas or
+solution of the gas absorbed in porous matter resembles dynamite.
+Nitroglycerin is almost too treacherous a material to handle, but as an
+explosive (which in reason absorbed or dissolved acetylene is not)
+dynamite is safe, and even requires special arrangements to explode it.
+
+In Paris, where the acetone process first found employment on a large
+scale, the company supplying portable cylinders to consumers uses large
+storage vessels filled, as above mentioned, apparently full of porous
+solid matter, and also charged to about 43 per cent, of their capacity
+with acetone, thus leaving about 37 per cent. of the apace for the
+expansion which occurs as the liquid takes up the gas. Acetylene is
+generated, purified, and thoroughly dried according to the usual methods;
+and it is then run through a double-action pump which compresses it first
+to a pressure of 3.5 kilos., next to a pressure of 3.5 x 3.5 = 12 kilos,
+per square centimetre, and finally drives it into the storage vessels.
+Compression is effected in two stages, because the process is accompanied
+by an evolution of much heat, which might cause the gas to explode during
+the operation; but since the pump is fitted with two cylinders, the
+acetylene can be cooled after the first compression. The storage vessels
+then contain 100 times their apparent volume of acetylene; for as the
+solubility of acetylene in acetone at ordinary temperature and pressure
+is about 25 volumes of gas in 1 of liquid, a vessel holding 100 volumes
+when empty takes up 25 x 43 = 1000 volumes of acetylene roughly at
+atmospheric pressure; which, as the pressure is approximately 10
+atmospheres, becomes 1000 x 10 = 10,000 volumes per 100 normal capacity,
+or 100 times the capacity of the vessel in terms of water. From these
+large vessels, portable cylinders of various useful dimensions, similarly
+loaded with porous matter and acetone, are charged simply by placing them
+in mutual contact, thus allowing the pressure and the surplus gas to
+enter the small one; a process which has the advantage of renewing the
+small quantity of acetone vaporised from the consumers' cylinders as the
+acetylene is burnt (for acetone is somewhat volatile, cf. Chapter X.), so
+that only the storage vessels ever need to have fresh solvent introduced.
+
+Where it is procurable, the use of acetylene compressed in this fashion
+is simplicity itself; for the cylinders have only to be connected with
+the house service-pipes through a reducing valve of ordinary
+construction, set to give the pressure which the burners require. When
+exhausted, the bottle is simply replaced by another. Manifestly, however,
+the cost of compression, the interest on the value of the cylinders, and
+the carriage, &c., make the compressed gas more expensive per unit of
+volume (or light) than acetylene locally generated from carbide and
+water; and indeed the value of the process does not lie so much in the
+direction of domestic illumination as in that of the lighting, and
+possibly driving, of vehicles and motor-cars--more especially in the
+illumination of such vehicles as travel constantly, or for business
+purposes, over rough road surfaces and perform mostly out-and-home
+journeys. Nevertheless, absorbed acetylene may claim close attention for
+one department of household illumination, viz., the portable table-lamp;
+for the base of such an apparatus might easily be constructed to imitate
+the acetone cylinder, and it could be charged by simple connexion with a
+larger one at intervals. In this way the size of the lamp for a given
+number of candle-hours would be reduced below that of any type of actual
+generator, and the troubles of after-generation, always more or less
+experienced in holderless generators, would be entirely done away with.
+Dissolved acetylene is also very useful for acetylene welding or
+autogenous soldering.
+
+The advantages of compressed and absorbed acetylene depend on the small
+bulk and weight of the apparatus per unit of light, on the fact that no
+amount of agitation can affect the evolution of gas (as may happen with
+an ordinary acetylene generator), on the absence of any liquid which may
+freeze in winter, and on there being no need for skilled attention except
+when the cylinders are being changed. These vessels weigh between 2.5 and
+3 kilos, per 1 litre capacity (normal) and since they are charged with
+100 times their apparent volume of acetylene, they may be said to weigh 1
+kilo, per 33 litres of available acetylene, or roughly 2 lb. per cubic
+foot, or, again, if half-foot burners are used, 2 lb. per 36 candle-
+hours. According to Fouché, if electricity obtained from lead
+accumulators is compared with acetylene on the basis of the weight of
+apparatus needed to evolve a certain quantify of light, 1 kilo, of
+acetylene cylinder is equal to 1.33 kilos, of lead accumulator with arc
+lamps, or to 4 kilos. of accumulator with glow lamps; and moreover the
+acetylene cylinder can be charged and discharged, broadly speaking, as
+quickly or as slowly as may be desired; while, it may be added, the same
+cylinder will serve one or more self-luminous jets, one or more
+incandescent burners, any number and variety of heating apparatus,
+simultaneously or consecutively, at any pressure which may be required.
+From the aspect of space occupied, dissolved acetylene is not so
+concentrated a source of artificial light as calcium carbide; for 1
+volume of granulated carbide is capable of omitting as much light as 4
+volumes of compressed gas; although, in practice, to the 1 volume of
+carbide must be added that of the apparatus in which it is decomposed.
+
+LIQUEFIED ACETYLENE.--In most civilised countries the importation,
+manufacture, storage, and use of liquefied acetylene, or of the gas
+compressed to more than a fraction of one effective atmosphere, is quite
+properly prohibited by law. In Great Britain this has been done by an
+Order in Council dated November 26, 1897, which specifies 100 inches of
+water column as the maximum to which compression may be pushed. Power
+being retained, however, to exempt from the order any method of
+compressing acetylene that might be proved safe, the Home Secretary
+issued a subsequent Order on March 28, 1898, permitting oil-gas
+containing not more than 20 per cent, by volume of acetylene (see below)
+to be compressed to a degree not exceeding 150 lb. per square inch,
+_i.e._, to about 10 atmospheres, provided the gases are mixed
+together before compression; while a third Order, dated April 10, 1901,
+allows the compression of acetylene into cylinders filled as completely
+as possible with porous matter, with or without the presence of acetone,
+to a pressure not exceeding 150 lb. per square inch provided the
+cylinders themselves have been tested by hydraulic pressure for at least
+ten minutes to a pressure not less than double [Footnote: In France the
+cylinders are tested to six times and in Russia to five times their
+working pressure.] that which it is intended to use, provided the solid
+substance is similar in every respect to the samples deposited at the
+Home Office, provided its porosity does not exceed 80 per cent., provided
+air is excluded from every part of the apparatus before the gas is
+compressed, provided the quantity of acetone used (if used at all) is not
+sufficient to fill the porosity of the solid, provided the temperature is
+not permitted to rise during compression, and provided compression only
+takes place in premises approved by H.M.'s Inspectors of Explosives.
+
+DILUTED ACETYLENE.--Acetylene is naturally capable of admixture or
+dilution with any other gas or vapour; and the operation may be regarded
+in either of two ways; (1) as a, means of improving the burning qualities
+of the acetylene itself, or (2) as a means of conferring upon some other
+gas increased luminosity. In the early days of the acetylene industry,
+generation was performed in so haphazard a fashion, purification so
+generally omitted, and the burners were so inefficient, that it was
+proposed to add to the gas a comparatively small proportion of some other
+gaseous fluid which should be capable of making it burn without
+deposition of carbon while not seriously impairing its latent
+illuminating power. One of the first diluents suggested was carbon
+dioxide (carbonic acid gas), because this gas is very easy and cheap to
+prepare; and because it was stated that acetylene would bear an addition
+of 5 or even 8 per cent, of carbon dioxide and yet develop its full
+degree of luminosity. This last assertion requires substantiation; for it
+is at least a grave theoretical error to add a non-inflammable gas to a
+combustible one, as is seen in the lower efficiency of all flames when
+burning in common air in comparison with that which they exhibit in
+oxygen; while from the practical aspect, so harmful is carbon dioxide in
+an illuminating gas, that coal-gas and carburetted water-gas are
+frequently most rigorously freed from it, because a certain gain in
+illuminating power may often thus be achieved more cheaply than by direct
+enrichment of the gas by addition of hydrocarbons. Being prepared from
+chalk and any cheap mineral acid, hydrochloric by preference, in the
+cold, carbon dioxide is so cheap that its price in comparison with that
+of acetylene is almost _nil_; and therefore, on the above
+assumption, 105 volumes of diluted acetylene might be made essentially
+for the same price as 100 volumes of neat acetylene, and according to
+supposition emit 5 per cent. more light per unit of volume.
+
+It is reported that several railway trains in Austria are regularly
+lighted with acetylene containing 0.4 to 1.0 per cent. of carbon dioxide
+in order to prevent deposition of carbon at the burners. The gas is
+prepared according to a patent process which consists in adding a certain
+proportion of a "carbonate" to the generator water. In the United
+Kingdom, also, there are several installations supplying an acetylene
+diluted with carbon dioxide, the gas being produced by putting into that
+portion of a water-to-carbide generator which lies nearest to the water-
+supply some solid carbonate like chalk, and using a dilute acid to attack
+the material. Other inventors have proposed placing a solid acid, like
+oxalic, in the former part of a generator and decomposing it with a
+carbonate solution; or they have suggested putting into the generator a
+mixture of a solid acid and a solid soluble carbonate, and decomposing it
+with plain water.
+
+Clearly, unless the apparatus in which such mixtures as these are
+intended to be prepared is designed with considerable care, the amount of
+carbon dioxide in the gas will be liable to vary, and may fall to zero.
+If any quantity of carbide present has been decomposed in the ordinary
+way, there will be free calcium hydroxide in the generator; and if the
+carbon dioxide comes into contact with this, it will be absorbed, unless
+sufficient acid is employed to convert the calcium carbonate (or
+hydroxide) into the corresponding normal salt of calcium. Similarly,
+during purification, a material containing any free lime would tend to
+remove the carbon dioxide, as would any substance which became alkaline
+by retaining the ammonia of the crude gas.
+
+It cannot altogether be granted that the value of a process for diluting
+acetylene with carbon dioxide has been established, except in so far as
+the mere presence of the diluent may somewhat diminish the tendency of
+the acetylene to polymerise as it passes through a hot burner (_cf._
+Chapter VIII.). Certainly as a fuel-gas the mixture would be less
+efficient, and the extra amount of carbon dioxide produced by each flame
+is not wholly to be ignored. Moreover, since properly generated and
+purified acetylene can be consumed in proper burners without trouble, all
+reason for introducing carbon dioxide has disappeared.
+
+MIXTURES OF ACETYLENE AND AIR.--A further proposal for diluting acetylene
+was the addition to it of air. Apart from questions of explosibility,
+this method has the advantage over that of adding carbon dioxide that the
+air, though not inflammable, is, in virtue of its contained oxygen, a
+supporter of combustion, and is required in a flame; whereas carbon
+dioxide is not only not a supporter of combustion, but is actually a
+product thereof, and correspondingly more objectionable. According to
+some experiments carried out by Dufour, neat acetylene burnt under
+certain conditions evolved between 1.0 and 1.8 candle-power per litre-
+hour; a mixture of 1 volume of acetylene with 1 volume of air evolved 1.4
+candle-power; a mixture of 1 volume of acetylene with 1.2 volumes of air,
+2.25 candle-power; and a mixture of 1 volume of acetylene with 1.3
+volumes of air, 2.70 candle-power per litre-hour of acetylene in the
+several mixtures. Averaging the figures, and calculating into terms of
+acetylene (only) burnt, Dufour found neat acetylene to develop 1.29
+candle-power per litre-hour, and acetylene diluted with air to develop
+1.51 candle-power. When, however, allowance is made for the cost and
+trouble of preparing such mixtures the advantage of the process
+disappears; and moreover it is accompanied by too grave risks, unless
+conducted on a largo scale and under most highly skilled supervision, to
+be fit for general employment.
+
+Fouché, however, has since found the duty, per cubic foot of neat
+acetylene consumed in a twin injector burner at the most advantageous
+rate of 3.2 inches, to be as follows for mixtures with air in the
+proportions stated:
+
+Percentage of air 0 17 27 33.5
+Candles per cubic feet 38.4 36.0 32.8 26.0
+
+At lower pressures, the duty of the acetylene when diluted appears to be
+relatively somewhat higher. Figures which have been published in regard
+to a mixture of 30 volumes of air and 70 volumes of acetylene obtained by
+a particular system of producing such a mixture, known as the "Molet-
+Boistelle," indicate that the admixture of air causes a slight increase
+in the illuminating duty obtained from the acetylene in burners of
+various sizes. The type of burner and the pressure employed in these
+experiments were not, however, stated. This system has been used at
+certain stations on the "Midi" railway in France. Nevertheless even where
+the admixture of air to acetylene is legally permissible, the risk of
+obtaining a really dangerous product and the nebulous character of the
+advantages attainable should preclude its adoption.
+
+In Great Britain the manufacture, importation, storage, and use of
+acetylene mixed with air or oxygen, in all proportions and at all
+pressures, with or without the presence of other substances, is
+prohibited by an Order in Council dated July 1900; to which prohibition
+the mixture of acetylene and air that takes place in a burner or
+contrivance in which the mixture is intended to be burnt, and the
+admixture of air with acetylene that may unavoidably occur in the first
+use or recharging of an apparatus (usually a water-to-carbide generator),
+properly designed and constructed with a view to the production of pure
+acetylene, are the solitary exceptions.
+
+MIXED CARBIDES.--In fact the only processes for diluting acetylene which
+possess real utility are that of adding vaporised petroleum spirit or
+benzene to the gas, as was described in Chapter X. under the name of
+carburetted acetylene, and one other possible method of obtaining a
+diluted acetylene directly from the gas-generator, to which a few words
+will now be devoted. [Footnote: Mixtures of acetylene with relatively
+large proportions of other illuminating gases, such as are referred to on
+subsequent pages, are also, from one aspect, forms of diluted acetylene.]
+Calcium carbide is only one particular specimen of a large number of
+similar metallic compounds, which can be prepared in the electric
+furnace, or otherwise. Some of those carbides yield acetylene when
+treated with water, some are not attacked, some give liquid products, and
+some yield methane, or mixtures of methane and hydrogen. Among the latter
+is manganese carbide. If, then, a mixture of manganese carbide and
+calcium carbide is put into an ordinary acetylene generator, the gas
+evolved will be a mixture of acetylene with methane and hydrogen in
+proportions depending upon the composition of the carbide mixture. It is
+clear that a suitable mixture of the carbides might be made by preparing
+them separately and bulking the whole in the desired proportions; while
+since manganese carbide can be won in the electric furnace, it might be
+feasible to charge into such a furnace a mixture of lime, coke, and
+manganese oxide calculated to yield a simple mixture of the carbides or a
+kind of double carbide. Following the lines which have been adopted in
+writing the present book, it is not proposed to discuss the possibility
+of making mixed carbides; but it may be said in brief that Brame and
+Lewes have carried out several experiments in this direction, using
+charges of lime and coke containing (_a_) up to 20 per cent. of
+manganese oxide, and (_b_) more than 60 per cent. of manganese
+oxide. In neither case did they succeed in obtaining a material which
+gave a mixture of acetylene and methane when treated with water; in case
+(_a_) they found the gas to be practically pure acetylene, so that
+the carbide must have been calcium carbide only; in case (_b_) the
+gas was mainly methane and hydrogen, so that the carbide must have been
+essentially that of manganese alone. Mixed charges containing between 20
+and 60 per cent. of manganese oxide remain to be studied; but whether
+they would give mixed carbides or no, it would be perfectly simple to mix
+ready-made carbides of calcium and manganese together, if any demand for
+a diluted acetylene should arise on a sufficiently large scale. It is,
+however, somewhat difficult to appreciate the benefits to be obtained
+from forms of diluted acetylene other than those to which reference is
+made later in this chapter.
+
+There is, nevertheless, one modification of calcium carbide which, in a
+small but important sphere, finds a useful _rôle_. It has been
+pointed out that a carbide containing much calcium phosphide is usually
+objectionable, because the gas evolved from it requires extra
+purification, and because there is the (somewhat unlikely) possibility
+that the acetylene obtained from such material before purification may be
+spontaneously inflammable. If, now, to the usual furnace charge of lime
+and coke a sufficient quantity of calcium phosphate is purposely added,
+it is possible to win a mixture of calcium phosphide and carbide, or, as
+Bradley, Read, and Jacobs call it, a "carbophosphide of calcium," having
+the formula Ca_5C_6P_2, which yields a spontaneously inflammable mixture
+of acetylene, gaseous phosphine, and liquid phosphine when treated with
+water, and which, therefore, automatically gives a flame when brought
+into contact with the liquid. The value of this material will be
+described in Chapter XIII.
+
+GAS-ENRICHING.--Other methods of diluting acetylene consist in adding a
+comparatively small proportion of it to some other gas, and may be
+considered rather as processes for enriching that other gas with
+acetylene. Provided the second gas is well chosen, such mixtures exhibit
+properties which render them peculiarly valuable for special purposes.
+They have, usually, a far lower upper limit of explosibility than that of
+neat acetylene, and they admit of safe compression to an extent greatly
+exceeding that of acetylene itself, while they do not lose illuminating
+power on compression. The second characteristic is most important, and
+depends on the phenomena of "partial pressure," which have been referred
+to in Chapter VI. When a single gas is stored at atmospheric pressure, it
+is insensibly withstanding on all sides and in all directions a pressure
+of roughly 15 lb. per square inch, which is the weight of the atmosphere
+at sea-level; and when a mixture of two gases, X and Y, in equal volumes
+is similarly stored it, regarded as an entity, is also supporting a
+pressure of 15 lb. per square inch. But in every 1 volume of that mixture
+there is only half a volume of X and Y each; and, ignoring the presence
+of its partner, each half-volume is evenly distributed throughout a space
+of 1 volume. But since the volume of a gas stands in inverse ratio to the
+pressure under which it is stored, the half-volume of X in the 1 volume
+of X + Y apparently stands at a pressure of half an atmosphere, for it
+has expanded till it fills, from a chemical and physical aspect, the
+space of 1 volume: suitable tests proving that it exhibits the properties
+which a gas stored at a pressure of half an atmosphere should do.
+Therefore, in the mixture under consideration, X and Y are both said to
+be at a "partial pressure" of half an atmosphere, which is manifestly 7.5
+lb. per square inch. Clearly, when a gas is an entity (either an element
+or one single chemical compound) partial and total pressure are
+identical. Now, it has been shown that acetylene ceases to be a safe gas
+to handle when it is stored at a pressure of 2 atmospheres; but the limit
+of safety really occurs when the gas is stored at a _partial_
+pressure of 2 atmospheres. Neat acetylene, accordingly, cannot be
+compressed above the mark 30 lb. shown on a pressure gauge; but diluted
+acetylene (if the diluent is suitable) may be compressed in safety till
+the partial pressure of the acetylene itself reaches 2 atmospheres. For
+instance, a mixture of equal volumes of X and Y (X being acetylene)
+contains X at a partial pressure of half the total pressure, and may
+therefore be compressed to (2 / 1/2 =) 4 atmospheres before X reaches the
+partial pressure of 2 atmospheres; and therewith the mixture is brought
+just to the limit of safety, any effect of Y one way or the other being
+neglected. Similarly, a mixture of 1 volume of acetylene with 4 volumes
+of Y may be safely compressed to a pressure of (2 / 1/5 =) 10
+atmospheres, or, broadly, a mixture in which the percentage of acetylene
+is _x_ may be safely compressed to a pressure not exceeding (2 /
+_x_/100) atmospheres. This fact permits acetylene after proper
+dilution to be compressed in the same fashion as is allowable in the case
+of the dissolved and absorbed gas described above.
+
+If the latent illuminating power of acetylene is not to be wasted, the
+diluent must not be selected without thought. Acetylene burns with a very
+hot flame, the luminosity of which is seriously decreased if the
+temperature is lowered. As mentioned in Chapter VIII., this may be done
+by allowing too much air to enter the flame; but it may also be effected
+to a certain extent by mixing with the acetylene before combustion some
+combustible gas or vapour which burns at a lower temperature than
+acetylene itself. Manifestly, therefore, the ideal diluent for acetylene
+is a substance which possesses as high a flame temperature as acetylene
+and a certain degree of intrinsic illuminating power, while the lower the
+flame temperature of the diluent and the less its intrinsic illuminating
+power, the less efficiently will the acetylene act as an enriching
+material. According to Love, Hempel, Wedding, and others, if acetylene is
+mixed with coal-gas in amounts up to 8 per cent. or thereabouts, the
+illuminating power of the mixture increases about 1 candle for every 1
+per cent. of acetylene present: a fact which is usually expressed by
+saying that with coal-gas the enrichment value of acetylene is 1 candle
+per 1 per cent. Above 8 per cent., the enrichment value of acetylene
+rises, Love having found an increase in illuminating power, for each 1
+per cent. of acetylene in the mixture, of 1.42 candles with 11.28 per
+cent. of acetylene; and of 1.54 candles with 17.62 per cent. of
+acetylene. Theoretically, if the illuminating power of acetylene is taken
+at 240 candles, its enrichment value should be (240 / 100 =) 2.4 candles
+per 1 per cent.; and since, in the case of coal-gas, its actual
+enrichment value falls seriously below this figure, it is clear that
+coal-gas is not an economical diluent for it. Moreover, coal-gas can be
+enriched by other methods much more cheaply than with acetylene. Simple
+("blue") water-gas, according to Love, requires more than 10 per cent. of
+acetylene to be added to it before a luminous flame is produced; while a
+mixture of 20.3 per cent. of acetylene and 79.7 per cent. of water-gas
+had an illuminating power of 15.47 candles. Every addition to the
+proportion of acetylene when it amounted to 20 per cent. and upwards of
+the mixture had a very appreciable effect on the illuminating power of
+the latter. Thus with 27.84 per cent. of acetylene, the illuminating
+power of the mixture was 40.87 candles; with 38.00 per cent. of acetylene
+it was 73.96 candles. Acetylene would not be an economical agent to
+employ in order to render water-gas an illuminating gas of about the
+quality of coal-gas, but the economy of enrichment of water-gas by
+acetylene increases rapidly with the degree of enrichment demanded of it.
+Carburetted water-gas which, after compression under 16 atmospheres
+pressure, had an illuminating power of about 17.5 candles, was enriched
+by additions of acetylene. 4.5 per cent. of acetylene in the mixture gave
+an illuminating power of 22.69 candles; 8.4 per cent., 29.54 candles;
+11.21 per cent., 35.05 candles; 15.06 per cent., 42.19 candles; and 21.44
+per cent., 52.61 candles. It is therefore evident that the effect of
+additions of acetylene on the illuminating power of carburetted water-gas
+is of the same order as its effect on coal-gas. The enrichment value of
+the acetylene increases with its proportion in the mixture; but only when
+the proportion becomes quite considerable, and, therefore, the gas of
+high illuminating power, does enrichment by acetylene become economical.
+Methane (marsh-gas), owing to its comparatively high flame temperature,
+and to the fact that it has an intrinsic, if small, illuminating power,
+is a better diluent of acetylene than carbon monoxide or hydrogen, in
+that it preserves to a greater extent the illuminative value of the
+acetylene.
+
+Actually comparisons of the effect of additions of various proportions of
+a richly illuminating gas, such as acetylene, on the illuminative value
+of a gas which has little or no inherent illuminating power, are largely
+vitiated by the want of any systematic method for arriving at the
+representative illuminative value of any illuminating gas. A statement
+that the illuminating power of a gas is _x_ candles is, strictly
+speaking, incomplete, unless it is supplemented by the information that
+the gas during testing was burnt (1) in a specified type of burner, and
+(2) either at a specified fixed rate of consumption or so as to afford a
+light of a certain specified intensity. There is no general agreement,
+even in respect of the statutory testing of the illuminating power of
+coal-gas supplies, as to the observance of uniform conditions of burning
+of the gas under test, and in regard to more highly illuminating gases
+there is even greater diversity of conditions. Hence figures such as
+those quoted above for the enrichment value of acetylene inevitably show
+a certain want of harmony which is in reality due to the imperfection or
+incompleteness of the modes of testing employed. Relatively to another,
+one gas appears advantageously merely in virtue of the conditions of
+assessing illuminating power having been more favourable to it. Therefore
+enrichment values, such as those given, must always be regarded as only
+approximately trustworthy in instituting comparisons between either
+different diluent gases or different enriching agents.
+
+ACETYLENE MIXTURES FOR RAILWAY-CARRIAGE LIGHTING.--In modern practice,
+the gases which are most commonly employed for diluents of acetylene,
+under the conditions now being considered, are cannel-coal gas (in
+France) and oil-gas (elsewhere). Fowler has made a series of observations
+on the illuminating value of mixtures of oil-gas and acetylene. 13.41 per
+cent. of acetylene improved the illuminating power of oil-gas from 43 to
+49 candles. Thirty-nine-candle-power oil-gas had its illuminating power
+raised to about 60 candles by an admixture of 20 per cent. of acetylene,
+to about 80 candles by 40 per cent. of acetylene, and to about 110
+candles by 60 per cent. of acetylene. The difficulty of employing
+mixtures fairly rich in acetylene, or pure acetylene, for railway-
+carriage lighting, lies in the poor efficiency of the small burners which
+yield from such rich gas a light of 15 to 20 candle-power, such as is
+suitable for the purpose. For the lighting of railway carriages it is
+seldom deemed necessary to have a flame of more than 20 candle-power, and
+it is somewhat difficult to obtain such a flame from oil-gas mixtures
+rich in acetylene, unless the illuminative value of the gas is wasted to
+a considerable extent. According to Bunte, 15 volumes of coal-gas, 8
+volumes of German oil-gas, and 1.5 volumes of acetylene all yield an
+equal amount of light; from which it follows that 1 volume of acetylene
+is equivalent to 5.3 volumes of German oil-gas.
+
+A lengthy series of experiments upon the illuminating power of mixtures
+of oil-gas and acetylene in proportions ranging between 10 and 50 per
+cent. of the latter, consumed in different burners and at different
+pressures, has been carried out by Borck, of the German State Railway
+Department. The figures show that per unit of volume such mixtures may
+give anything up to 6.75 times the light evolved by pure oil-gas; but
+that the latent illuminating power of the acetylene is less
+advantageously developed if too much of it is employed. As 20 per cent.
+of acetylene is the highest proportion which may be legally added to oil-
+gas in this country, Borck's results for that mixture may be studied:
+
+ ______________________________________________________________________
+| | | | | | | |
+| | | | | | | Propor- |
+| | | | Consump- | | Consump- | tionate |
+| Kind of | No. of | Pres- | tion per | Candle- | tion per | Illum- |
+| Burner. | Burner | sure. | Hour. | Power. | Candle- | inating |
+| | | mm. | Litres. | | Hour. | Power |
+| | | | | | Litres. | to Pure |
+| | | | | | | Oil-Gas.|
+|___________|________|_______|__________|_________|__________|_________|
+| | | | | | | |
+| Bray | 00 | 42 | 82 | 56.2 | 1.15 | 3.38 |
+| " | 000 | 35 | 54 | 28.3 | 1.91 | 4.92 |
+| " | 0000 | 35 | 43.3 | 16 | 2.71 | 4.90 |
+| Oil-gas | | | | | | |
+| burner | 15 | 24 | 21 | 7.25 | 2.89 | 4.53 |
+| " " | 30 | 15 | 22 | 10.5 | 2.09 | 3.57 |
+| " " | 40 | 16 | 33.5 | 20.2 | 1.65 | 3.01 |
+| " " | 60 | 33 | 73 | 45.2 | 1.62 | 3.37 |
+| |
+| The oil-gas from which this mixture was prepared showing: |
+| |
+| Bray | 00 | 34 | 73.5 | 16.6 | 4.42 | ... |
+| " | 000 | 30 | 48 | 6.89 | 6.96 | ... |
+| " | 0000 | 28 | 39 | 3.26 | 11.6 | ... |
+| Oil-gas | | | | | | |
+| burner | 15 | 21 | 19 | 1.6 | 11.8 | ... |
+| " " | 30 | 14 | 21.5 | 2.94 | 7.31 | ... |
+| " " | 40 | 15 | 33 | 6.7 | 4.92 | ... |
+| " " | 60 | 25 | 60 | 13.4 | 4.40 | ... |
+|___________|________|_______|__________|_________|__________|_________|
+
+It will be seen that the original oil-gas, when compressed to 10
+atmospheres, gave a light of 1 candle-hour for an average consumption of
+7.66 litres in the Bray burners, and for a consumption of 7.11 litres in
+the ordinary German oil-gas jets; while the mixture containing 20 per
+cent. of acetylene evolved the same amount of light for a consumption of
+2.02 litres in Bray burners, or of 2.06 litres in the oil-gas jets.
+Again, taking No. 40 as the most popular and useful size of burner, 1
+volume of acetylene oil-gas may be said to be equal to 3 volumes of
+simple oil-gas, which is the value assigned to the mixture by the German
+Government officials, who, at the prices ruling there, hold the mixture
+to be twice as expensive as plain oil-gas per unit of volume, which means
+that for a given outlay 50 per cent. more light may be obtained from
+acetylene oil-gas than from oil-gas alone.
+
+This comparison of cost is not applicable, as it stands, to compressed
+oil-gas, with and without enrichment by acetylene, in this country, owing
+to the oils from which oil-gas is made being much cheaper and of better
+quality here than in Germany, where a heavy duty is imposed on imported
+petroleum. Oil-gas as made from Scotch and other good quality gas-oil in
+this country, usually has, after compression, an illuminating duty of
+about 8 candles per cubic foot, which is about double that of the
+compressed German oil-gas as examined by Borck.
+
+Hence the following table, containing a summary of results obtained by H.
+Fowler with compressed oil-gas, as used on English railways, must be
+accepted rather than the foregoing, in so far as conditions prevailing in
+this country are concerned. It likewise refers to a mixture of oil-gas
+and acetylene containing 20 per cent. of acetylene.
+
+ ______________________________________________________________________
+| | | | | | |
+| | | | | | Ratio of |
+| | |Consumption| |Candles per| Illuminating |
+| Burner. |Pressure.| per Hour. |Candle| Cubic Foot| Power to that |
+| | Inches. |Cubic Feet.|Power.| per Hour. |of Oil-gas [1] |
+| | | | | | in the same |
+| | | | | | Burner. |
+|_____________|_________|___________|______|___________|_______________|
+| | | | | | |
+| Oil-gas . . | 0.7 | 0.98 | 12.5 | 12.72 | 1.65 |
+| Bray 000 . | 0.7 | 1.17 | 14.4 | 12.30 | 1.57 |
+| " 0000 . | 0.7 | 0.97 | 10.4 | 10.74 | 1.41 |
+| " 00000 | 0.7 | 0.78 | 5.6 | 7.16 | 1.08 |
+| " 000000 | 0.7 | 0.55 | 1.9 | 3.52 | 1.14 |
+|_____________|_________|___________|______|___________|_______________|
+
+[Footnote 1: Data relating to the relative pecuniary values of acetylene
+(carburetted or not), coal-gas, paraffin, and electricity as heating or
+illuminating agents, are frequently presented to British readers after
+simple recalculation into English equivalents of the figures which obtain
+in France and Germany. Such a method of procedure is utterly incorrect,
+as it ignores the higher prices of coal, coal-gas, and especially
+petroleum products on the Continent of Europe, which arise partly from
+geographical, but mainly from political causes.]
+
+The mixture was tried also at higher pressures in the same burners, but
+with less favourable results in regard to the duty realised. The oil-gas
+was also tried at various pressures, and the most favourable result is
+taken for computing the ratio in the last column. It is evident from this
+table that 1 volume of this acetylene-oil-gas mixture is equal at the
+most to 1.65 volume of the simple oil-gas. Whether the mixture will prove
+cheaper under particular conditions must depend on the relative prices of
+gas-oil and calcium carbide at the works where the gas is made and
+compressed. At the prevailing prices in most parts of Britain, simple
+oil-gas is slightly cheaper, but an appreciable rise in the price of gas-
+oil would render the mixture with acetylene the cheaper illuminant. The
+fact remains, however, that per unit weight or volume of cylinder into
+which the gas is compressed, acetylene oil-gas evolves a higher candle-
+power, or the same candle-power for a longer period, than simple,
+unenriched British oil-gas. Latterly, however, the incandescent mantle
+has found application for railway-carriage lighting, and poorer
+compressed gases have thereby been rendered available. Thus coal-gas, to
+which a small proportion of acetylene has been added, may advantageously
+displace the richer oil-gas and acetylene mixtures.
+
+Patents have been taken out by Schwander for the preparation of a mixture
+of acetylene, air, and vaporised petroleum spirit. A current of naturally
+damp, or artificially moistened, air is led over or through a mass of
+calcium carbide, whereby the moisture is replaced by an equivalent
+quantity of acetylene; and this mixture of acetylene and air is
+carburetted by passing it through a vessel of petroleum spirit in the
+manner adopted with air-gas. No details as to the composition,
+illuminating power, and calorific values of the gas so made have been
+published. It would clearly tend to be of highly indefinite constitution
+and might range between what would be virtually inferior carburetted
+acetylene, and a low-grade air-gas. It is also doubtful whether the
+combustion of such gas would not be accompanied by too grave risks to
+render the process useful.
+
+
+
+CHAPTER XII
+
+SUNDRY USES
+
+There are sundry uses for acetylene, and to some extent for carbide,
+which are not included in what has been said in previous chapters of this
+book; and to them a few words may be devoted.
+
+In orchards and market gardens enormous damage is frequently done to the
+crops by the ravages of caterpillars of numerous species. These
+caterpillars cannot be caught by hand, and hitherto it has proved
+exceedingly difficult to cope with them. However, when they have changed
+into the perfect state, the corresponding butterflies and moths, like
+most other winged insects, are strongly attracted by a bright light. As
+acetylene can easily be burnt in a portable apparatus, and as the burners
+can be supplied with gas at such comparatively high pressure that the
+flames are capable of withstanding sharp gusts of wind even when not
+protected by glass, the brilliant light given by acetylene forms an
+excellent method of destroying the insects before they have had time to
+lay their eggs. Two methods of using the light have been tried with
+astonishing success: in one a naked flame is supported within some
+receptacle, such as a barrel with one end knocked out, the interior of
+which is painted heavily with treacle; in the other the flame is
+supported over an open dish filled with some cheap heavy oil (or perhaps
+treacle would do equally well). In the first case the insects are
+attracted by the light and are caught by the adhesive surfaces; in the
+second they are attracted and singed, and then drowned in, or caught by,
+the liquid. Either a well-made, powerful, vehicular lamp with its bull's-
+eye (if any) removed could be used for this purpose, or a portable
+generator of any kind might be connected with the burner through a
+flexible tube. It is necessary that the lights should be lit just before
+dusk when the weather is fine and the nights dark, and for some twenty
+evenings in June or July, exactly at the period of the year when the
+perfect insects are coming into existence. In some of the vineyards of
+Beaujolais, in France, where great havoc has been wrought by the pyralid,
+a set of 10-candle-power lamps were put up during July 1901, at distances
+of 150 yards apart, using generators containing 6 oz. of carbide, and
+dishes filled with water and petroleum 18 or 20 inches in diameter. In
+eighteen nights, some twenty lamps being employed, the total catch of
+insects was 170,000, or an average of 3200 per lamp per night. At French
+prices, the cost is reported to have been 8 centimes per night, or 32
+centimes per hectare (2.5 acres). In Germany, where school children are
+occasionally paid for destroying noxious moths, two acetylene lamps
+burning for twelve evenings succeeded in catching twice as many insects
+as the whole juvenile population of a village during August 1902. A
+similar process has been recommended for the destruction of the malarial
+mosquito, and should prove of great service to mankind in infected
+districts. The superiority of acetylene in respect of brilliancy and
+portability will at once suggest its employment as the illuminant in the
+"light" moth-traps which entomologists use for entrapping moths. In these
+traps, the insects, attracted by the light, flutter down panes of glass,
+so inclined that ultimate escape is improbable; while they are protected
+from injury through contact with the flame by moans of an intervening
+sheet of glass.
+
+Methods of spraying with carbide dust have been found useful in treating
+mildew in vines; while a process of burying small quantities of carbide
+at the roots has proved highly efficacious in exterminating phylloxera in
+the French and Spanish vineyards. It was originally believed that the
+impurities of the slowly formed acetylene, the phosphine in particular,
+acted as toxic agents upon the phylloxera; and therefore carbide
+containing an extra amount of decomposable phosphides was specially
+manufactured for the vine-growers. But more recently it has been argued,
+with some show of reason, that the acetylene itself plays a part in the
+process, the effects produced being said to be too great to be ascribed
+wholly to the phosphine. It is well known that many hydrocarbon vapours,
+such as the vapour of benzene or of naphthalene, have a highly toxic
+action on low organisms, and the destructive effect of acetylene on
+phylloxera may be akin to this action.
+
+As gaseous acetylene will bear a certain amount of pressure in safety--a
+pressure falling somewhat short of one effective atmosphere--and as
+pressure naturally rises in a generating apparatus where calcium carbide
+reacts with water, it becomes possible to use this pressure as a source
+of energy for several purposes. The pressure of the gas may, in fact, be
+employed either to force a stream of liquid through a pipe, or to propel
+certain mechanism. An apparatus has been constructed in France on the
+lines of some portable fire-extinguishing appliances in which the
+pressure set up by the evolution of acetylene in a closed space produces
+a spray of water charged with lime and gas under the pressure obtaining;
+the liquid being thrown over growing vines or other plants in order to
+destroy parasitic and other forms of life. The apparatus consists of a
+metal cylinder fitted with straps so that it can be carried by man or
+beast. At one end it has an attachment for a flexible pipe, at the other
+end a perforated basket for carbide introduced and withdrawn through a
+"man-hole" that can be tightly closed. The cylinder is filled with water
+to a point just below the bottom of the basket when the basket is
+uppermost; the carbide charge is then inserted, and the cover fastened
+down. As long as the cylinder is carried in the same position, no
+reaction between the carbide and the water occurs, and consequently no
+pressure arises; but on inverting the vessel, the carbide is wetted, and
+acetylene is liberated in the interior. On opening the cock on the outlet
+pipe, a stream of liquid issues and may be directed as required. By
+charging the cylinder in the first place with a solution of copper
+sulphate, the liquid ejected becomes a solution and suspension of copper
+and calcium salts and hydroxides, resembling "Bordeaux mixture," and may
+be employed as such. In addition, it is saturated with acetylene which
+adds to its value as a germicide.
+
+The effective gas pressure set up in a closed generator has also been
+employed in Italy to drive a gas-turbine, and so to produce motion. The
+plant has been designed for use in lighthouses where acetylene is burnt,
+and where a revolving or flashing light is required. The gas outlet from
+a suitably arranged generator communicates with the inlet of a gas-
+turbine, and the outlet of the turbine is connected to a pipe leading to
+the acetylene burners. The motion of the turbine is employed to rotate
+screens, coloured glasses, or any desired optical arrangements round the
+flames; or, in other situations, periodically to open and close a cock on
+the gas-main leading to the burners. In the latter case, a pilot flame
+fed separately is always alight, and serves to ignite the gas issuing
+from the main burners when the cock is opened.
+
+Another use for acetylene, which is only dependent upon a suitably
+lowered price for carbide to become of some importance, consists in the
+preparation of a black pigment to replace ordinary lampblack. One method
+for this purpose has been elaborated by Hubou. Acetylene is prepared from
+carbide smalls or good carbide, according to price, and the gas is pumped
+into small steel cylinders to a pressure of 2 atmospheres. An electric
+spark is then passed, and the gas, standing at its limit of safety,
+immediately dissociates, yielding a quantitative amount of hydrogen and
+free carbon. The hydrogen is drawn off, collected in holders, and used
+for any convenient purpose; the carbon is withdrawn from the vessel, and
+is ready for sale. At present the pigment is much too expensive, at least
+in British conditions, to be available in the manufacture of black paint;
+but its price would justify its employment in the preparation of the best
+grades of printers' ink. One of the authors has examined an average
+sample and has found it fully equal in every way to blacks, such as those
+termed "spirit blacks," which fetch a price considerably above their real
+value. It has a pure black cast of tint, is free from greasy matter, and
+can therefore easily be ground into water, or into linseed oil without
+interfering with the drying properties of the latter. Acetylene black has
+also been tried in calico printing, and has given far better results in
+tone and strength than other blacks per unit weight of pigment. It may be
+added that the actual yield of pigment from creosote oils, the commonest
+raw material for the preparation of lampblack ("vegetable black"), seldom
+exceeds 20 or 25 per cent., although the oil itself contains some 80 per
+cent, of carbon. The yield from acetylene is clearly about 90 per cent.,
+or from calcium carbide nearly 37.5 per cent, of the original weight.
+
+An objection urged against the Hubou process is that only small
+quantities of the gas can be treated with the spark at one time; if the
+cylinders are too large, it is stated, tarry by-products are formed. A
+second method of preparing lampblack (or graphite) from acetylene is that
+devised by Frank, and depends on utilising the reactions between carbon
+monoxide or dioxide and acetylene or calcium carbide, which have already
+been sketched in Chapter VI. When acetylene is employed, the yield is
+pure carbon, for the only by-product is water vapour; but if the carbide
+process is adopted, the carbon remains mixed with calcium oxide. Possibly
+such a material as Frank's carbide process would give, viz., 36 parts by
+weight of carbon mixed with 56 parts of quicklime or 60 parts of carbon
+mixed with 112 parts of quicklime, might answer the purpose of a pigment
+in some black paints where the amount of ash left on ignition is not
+subject to specification. Naturally, however, the lime might be washed
+away from the carbon by treatment with hydrochloric acid; but the cost of
+such a purifying operation would probably render the residual pigment too
+expensive to be of much service except (conceivably) in the manufacture
+of certain grades of printers' ink, for which purpose it might compete
+with the carbon obtainable by the Hubou process already referred to.
+
+Acetylene tetrachloride, or tetrachlorethane, C_2H_2Cl_4, is now produced
+for sale as a solvent for chlorine, sulphur, phosphorus, and organic
+substances such as fats. It may be obtained by the direct combination of
+acetylene and chlorine as explained in Chapter VI., but the liability of
+the reaction to take place with explosive violence would preclude the
+direct application of it on a commercial scale. Processes free from such
+risk have now, however, been devised for the production of
+tetrachlorethane. One patented by the Salzbergwerk Neu-Stassfurt consists
+in passing acetylene into a mixture of finely divided iron and chloride
+of sulphur. The iron acts as a catalytic. The liquid is kept cool, and as
+soon as the acetylene passes through unabsorbed, its introduction is
+stopped and chlorine is passed in. Acetylene and chlorine are then passed
+in alternately until the liquid finally is saturated with acetylene. The
+tetrachlorethane, boiling at 147° C., is then distilled off, and the
+residual sulphur is reconverted to the chloride for use again in the
+process. A similar process in which the chlorine is used in excess is
+applicable also to the production of hexachlorethane.
+
+Dependent upon price, again, are several uses for calcium carbide as a
+metallurgical or reducing reagent; but as those are uses for carbide only
+as distinguished from acetylene, they do not fall within the purview of
+the present book.
+
+When discussing, in Chapter III., methods for disposing of the lime
+sludge coming from an acetylene generator, it was stated that on occasion
+a use could be found for this material. If the carbide has been entirely
+decomposed in an apparatus free from overheating, the waste lime is
+recovered as a solid mass or as a cream of lime practically pure white in
+colour. Sometimes, however, as explained in Chapter II., the lime sludge
+is of a bluish grey tint, even in cases where the carbide decomposed was
+of good quality and there was no overheating in the generator. Such
+discoloration is of little moment for most of the uses to which the
+sludge may be put. The residue withdrawn from a carbide-to-water
+generator is usually quite fluid; but when allowed to rest in a suitable
+pit or tank, it settles down to a semi-solid or pasty mass which contains
+on a rough average 47 per cent. of water and 53 per cent. of solid
+matter, the amount of lime present, calculated as calcium oxide, being
+about 40 per cent. Since 64 parts by weight of pure calcium carbide yield
+74 parts of dry calcium hydroxide, it may be said that 1 part of ordinary
+commercial carbide should yield approximately 1.1 parts of dry residue,
+or 2.1 parts of a sludge containing 47 per cent. of moisture; and sludge
+of this character has been stated by Vogel to weigh about 22.5 cwt. per
+cubic yard.
+
+Experience has shown that those pasty carbide residues can be employed
+very satisfactorily, and to the best advantage from the maker's point of
+view, by builders and decorators for the preparation of ordinary mortar
+or lime-wash. The mortar made from acetylene lime has been found equal in
+strength and other properties to mortar compounded from fresh slaked
+lime; while the distemper prepared by diluting the sludge has been used
+most successfully in all places where a lime-wash is required,
+_e.g._, on fruit-trees, on cattle-pens, farm-buildings, factories,
+and the "offices" of a residence. Many of the village installations
+abroad sell their sludge to builders for the above-mentioned purposes at
+such a price that their revenue accounts are materially benefited by the
+additional income. The sludge is also found serviceable for softening the
+feed-water of steam boilers by the common liming process; although it has
+been stated that the material contains certain impurities--notably "fatty
+matter"--which becomes hydrolysed by the steam, yielding fatty acids that
+act corrosively upon the boiler-plates. This assertion would appear to
+require substantiation, but a patent has been taken out for a process of
+drying the sludge at a temperature of 150° to 200° C. in order to remove
+the harmful matter by the action of the steam evolved. So purified, it is
+claimed, the lime becomes fit for treating any hard potable or boiler-
+feed water. It is very doubtful, however, whether the intrinsic value of
+acetylene lime is such in comparison with the price of fresh lime that,
+with whatever object in view, it would bear the cost of any method of
+artificial drying if obtained from the generators in a pasty state.
+
+When, on the other hand, the residue is naturally dry, or nearly so, it
+is exactly equal to an equivalent quantity of quick or slaked lime as a
+dressing for soil. In this last connexion, however, it must be remembered
+that only certain soils are improved by an addition of lime in any shape,
+and therefore carbide residues must not be used blindly; but if analysis
+indicates that a particular plot of ground would derive benefit from an
+application of lime, acetylene lime is precisely as good as any other
+description. Naturally a residue containing unspent carbide, or
+contaminated with tarry matter, is essentially valueless (except as
+mentioned below); while it must not be forgotten that a solid residue if
+it is exposed to air, or a pasty residue if not kept under water, will
+lose many of its useful properties, because it will be partially
+converted into calcium carbonate or chalk.
+
+Nevertheless, in some respects, the residue from a good acetylene
+generator is a more valuable material, agriculturally speaking, than pure
+lime. It contains a certain amount of sulphur, &c., and it therefore
+somewhat resembles the spent or gas lime of the coal-gas industry. This
+sulphur, together, no doubt, with the traces of acetylene clinging to it,
+renders the residue a valuable material for killing the worms and vermin
+which tend to infest heavily manured and under-cultivated soil. Acetylene
+lime has been found efficacious in exterminating the "finger-and-toe" of
+carrots, the "peach-curl" of peach-trees, and in preventing cabbages from
+being "clubbed." It may be applied to the ground alone, or after
+admixture with some soil or stable manure. The residue may also be
+employed, either alone or mixed with some agglomerate, in the
+construction of garden paths and the like.
+
+If the residues are suitably diluted with water and boiled with (say)
+twice their original weight of flowers of sulphur, the product consists
+of a mixture of various compounds of calcium and sulphur, or calcium
+sulphides--which remain partly in solution and partly in the solid state.
+This material, used either as a liquid spray or as a moist dressing, has
+been said to prove a useful garden insecticide and weed-killer.
+
+There are also numerous applications of the acetylene light, each of much
+value, but involving no new principle which need be noticed. The light is
+so actinic, or rich in rays acting upon silver salts, that it is
+peculiarly useful to the photographer, either for portraiture or for his
+various positive printing operations. Acetylene is very convenient for
+optical lantern work on the small scale, or where the oxy-hydrogen or
+oxy-coal-gas light cannot be used. Its intensity and small size make its
+self-luminous flame preferable on optical grounds to the oil-lamp or the
+coal-gas mantle; but the illuminating surface is nevertheless too large
+to give the best results behind such condensers as have been carefully
+worked to suit a source of light scarcely exceeding the dimensions of a
+point. For lantern displays on very large screens, or for the projection
+of a powerful beam of light to great distances in one direction (as in
+night signalling, &c.), the acetylene blowpipe fed with pure oxygen, or
+with air containing more than its normal proportion of oxygen, which is
+discussed in Chapter IX., is specially valuable, more particularly if the
+ordinary cylinder of lime is replaced by one of magnesia, zirconia, or
+other highly refractory oxide.
+
+
+
+CHAPTER XIII
+
+PORTABLE ACETYLENE LAMPS AND PLANT
+
+It will be apparent from what has been said in past chapters that the
+construction of a satisfactory generator for portable purposes must be a
+problem of considerable complexity. A fixed acetylene installation tends
+to work the more smoothly, and the gas evolved therefrom to burn the more
+pleasantly, the more technically perfect the various subsidiary items of
+the plant are; that is to say, the more thoroughly the acetylene is
+purified, dried, and delivered at a strictly constant pressure to the
+burners and stoves. Moreover, the efficient behaviour of the generator
+itself will depend more upon the mechanical excellence and solidity of
+its construction than (with one or two exceptions) upon the precise
+system to which it belongs. And, lastly, the installation will, broadly
+speaking, work the better, the larger the holder is in proportion to the
+demands ever made upon it; while that holder will perform the whole duty
+of a gasholder more effectually if it belongs to the rising variety than
+if it is a displacement holder. All these requirements of a good
+acetylene apparatus have to be sacrificed to a greater or less extent in
+portable generators; and since the sacrifice becomes more serious as the
+generator is made smaller and lighter in weight, it may be said in
+general terms that the smaller a portable (or, indeed, other) acetylene
+apparatus is, the less complete or permanent satisfaction will it give
+its user. Again, small portable apparatus are only needed to develop
+intensities of light insignificant in comparison with those which may
+easily be won from acetylene on a larger scale; they are therefore fitted
+with smaller burners, and those burners are not merely small in terms of
+consumption and illuminating power, but not infrequently are very badly
+constructed, and are relatively deficient in economy or duty. Thus any
+comparisons which may be made on lines similar to those adopted in
+Chapter I., or between unit weights, volumes, or monetary equivalents of
+calcium carbide, paraffin, candles, and colza oil, become utterly
+incorrect if the carbide is only decomposed in a small portable generator
+fitted with an inefficient jet; first, because the latent illuminating
+power of the acetylene evolved is largely wasted; secondly, because any
+gas produced over and above that capable of instant combustion must be
+blown off from a vent-pipe; and thirdly, because the carbide itself tends
+to be imperfectly decomposed, either through a defect in the construction
+of the lamp, or through the brief and interrupted requirements of the
+consumer.
+
+In several important respects portable acetylene apparatus may be divided
+into two classes from a practical point of view. There is the portable
+table or stand lamp intended for use in an occupied room, and there is
+the hand or supported lamp intended for the illumination of vehicles or
+open-air spaces. Economy apart, no difficulty arises from imperfect
+combustion or escape of unburnt gas from an outdoor lamp, but in a room
+the presence of unburnt acetylene must always be offensive even if it is
+not dangerous; while the combustion products of the impurities--and in a
+portable generator acetylene cannot be chemically purified--are highly
+objectionable. It is simply a matter of good design to render any form of
+portable apparatus safe against explosion (employment of proper carbide
+being assumed), for one or more vent-pipes can always be inserted in the
+proper places; but from an indoor lamp those vent-pipes cannot be made to
+discharge into a place of safety, while, as stated before, a generator in
+which the vent-pipes come into action with any frequency is but an
+extravagant piece of apparatus for the decomposition of so costly a
+material as calcium carbide. Looked at from one aspect the holder of a
+fixed apparatus is merely an economical substitute for the wasteful vent-
+pipe, because it is a place in which acetylene can be held in reserve
+whenever the make exceeds the consumption in speed. It is perhaps
+possible to conceive of a large table acetylene lamp fitted with a water-
+sealed rising holder; but for vehicular purposes the displacement holder
+is practically the only one available, and in small apparatus it becomes
+too minute in size to be of much service as a store for the gas produced
+by after-generation. Other forms of holder have been suggested by
+inventors, such as a collapsible bag of india-rubber or the like; but
+rubber is too porous, weak, and perishable a material to be altogether
+suitable. If it is possible, by bringing carbide and water into mutual
+contact in predetermined quantities, to produce gas at a uniform rate,
+and at one which corresponds with the requirements of the burner, in a
+small apparatus--and experience has shown it to be possible within
+moderately satisfactory limits--it is manifest that the holder is only
+needed to take up the gas of after-generation; and in Chapters II. and
+III. it was pointed out that after-generation only occurs when water is
+brought into contact with an excess of carbide. If, then, the opposite
+system of construction is adopted, and carbide is fed into water
+mechanically, no after-generation can take place; and provided the make
+of gas can be controlled in a small carbide-feed generator as accurately
+as is possible in a small water-to-carbide generator, the carbide-feed
+principle will exhibit even greater advantages in portable apparatus than
+it does in plant of domestic size. Naturally almost every variety of
+carbide-feeding gear, especially when small, requires or prefers
+granulated (or granulated and "treated") carbide; and granulated carbide
+must inevitably be considerably more expensive per unit of light evolved
+than the large material, but probably in the application to which the
+average portable acetylene apparatus is likely to be put, strict economy
+is not of first consequence. In portable acetylene generators of the
+carbide-feed type, the supply is generally governed by the movements of a
+mushroom-headed or conical valve at the mouth of a conical carbide
+vessel; such movements occurring in sympathy with the alterations in
+level of the water in the decomposing chamber, which is essentially a
+small displacement holder also, or being produced by the contraction of a
+flexible chamber through which the gas passes on its way to the burner.
+So far as it is safe to speak definitely on a matter of this kind, the
+carbide-feed device appears to work satisfactorily in a stationary
+(_e.g._, table) lamp; but it is highly questionable whether it could
+be applied to a vehicular apparatus exposed to any sensible amount of
+vibration. The device is satisfactory on the table of an occupied room so
+far, be it understood, as any small portable generators can be: it has no
+holder, but since no after-generation occurs, no holder is needed; still
+the combustion products contaminate the room with all the sulphur and
+phosphorus of the crude acetylene.
+
+For vehicular lamps, and probably for hand lanterns, the water-to-carbide
+system has practically no alternative (among actual generators), and
+safety and convenience have to be gained at the expense of the carbide.
+In such apparatus the supply of water is usually controlled ultimately by
+pressure, though a hand-operated needle-valve is frequently put on the
+water tube. The water actually reaches the carbide either by dropping
+from a jet, by passing along, upwards or downwards, a "wick" such as is
+used in oil-lamps, or by percolating through a mass of porous material
+like felt. The carbide is held in a chamber closed except at the gas exit
+to the burner and at the inlet from the water reservoir: so that if gas
+is produced more rapidly than the burner takes it, more water is
+prevented from entering, or the water already present is driven backwards
+out of the decomposing chamber into some adjoining receptacle. It is
+impossible to describe in detail all the lamps which have been
+constructed or proposed for vehicular use; and therefore the subject must
+be approached in general terms, discussing simply the principles involved
+in the design of a safe portable generator.
+
+In all portable apparatus, and indeed in generators of larger dimensions,
+the decomposing chamber must be so constructed that it can never, even by
+wrong manipulation, be sealed hermetically against the atmosphere. If
+there is a cock on the water inlet tube which is capable of being
+completely shut, there must be no cock between the decomposing chamber
+and the burner. If there is a cock between the carbide vessel and the
+burner, the water inlet tube must only be closed by the water, being
+water-sealed, in fact, so that if pressure rises among the carbide the
+surplus gas may blow the seal or bubble through the water in the
+reservoir. If the water-supply is mainly controlled by a needle-valve, it
+is useful to connect the burner with the carbide vessel through a short
+length of rubber tube; and if this plan is adopted, a cock can, if
+desired, be put close to the burner. The rubber should not be allowed to
+form a bend hanging down, or water vapour, &c., may condense and
+extinguish the flame. In any case there should be a steady fall from the
+burner to the decomposing chamber, or to some separate catch-pit for the
+products of condensation. Much of the success attainable with small
+generators will depend on the water used. If it is contaminated with
+undissolved matter, the dirt will eventually block the fine orifices,
+especially the needle-valve, or will choke the pores of the wick or the
+felt pad. If the water contains an appreciable amount of "temporary
+hardness," and if it becomes heated much in the lamp, fur will be
+deposited sooner or later, and will obviously give trouble. Where the
+water reservoir is at the upper part of the lamp, and the liquid is
+exposed to the heat of the flame, fur will appear quickly if the water is
+hard. Considerable benefit would accrue to the user of a portable lamp by
+the employment of rain water filtered, if necessary, through fabric or
+paper. The danger of freezing in very severe weather may be prevented by
+the use of calcium chloride, or preferably, perhaps, methylated spirit in
+the water (_cf._ Chapter III., p. 92). The disfavour with which
+cycle and motor acetylene lamps are frequently regarded by nocturnal
+travellers, other than the users thereof, is due to thoughtless design in
+the optical part of such lamps, and is no argument against the employment
+of acetylene. By proper shading or deflection of the rays, the eyes of
+human beings and horses can be sufficiently protected from the glare, and
+the whole of the illumination concentrated more perfectly on the road
+surface and the lower part of approaching objects--a beam of light never
+reaching a height of 5 feet above the ground is all that is needed to
+satisfy all parties.
+
+As the size of the generator rises, conditions naturally become more
+suited to the construction of a satisfactory apparatus; until generators
+intended to supply light to the whole of (say) a railway carriage, or the
+head and cab lamps of a locomotive, or for the outside and inside
+lighting of an omnibus are essentially generators of domestic dimensions
+somewhat altered in internal construction to withstand vibration and
+agitation. As a rule there is plenty of space at the side of a locomotive
+to carry a generator fitted with a displacement holder of sufficient
+size, which is made tall rather than wide, to prevent the water moving
+about more than necessary. From the boiler, too, steam can be supplied to
+a coil to keep the liquid from freezing in severe weather. Such apparatus
+need not be described at length, for they can be, and are, made on lines
+resembling those of domestic generators, though more compactly, and
+having always a governor to give a constant pressure. For carriage
+lighting any ordinary type of generator, preferably, perhaps, fitted with
+a displacement holder, can be erected either in each corridor carriage,
+or in a brake van at the end of the train. Purifiers may be added, if
+desired, to save the burners from corrosion; but the consumption of
+unpurified gas will seldom be attended by hygienic disadvantages, because
+the burners will be contained in closed lamps, ventilating into the
+outside air. The generator, also, may conveniently be so constructed that
+it is fed with carbide from above the roof, and emptied of lime sludge
+from below the floor of the vehicle. It can hardly be said that the use
+of acetylene generated on board adds a sensible risk in case of
+collision. In the event of a subsequent fire, the gas in the generator
+would burn, but not explode; but in view of the greater illuminating
+power per unit volume of carbide than per equal volume of compressed oil-
+gas, a portable acetylene generator should be somewhat less objectionable
+than broken cylinders of oil-gas if a fire should follow a railway
+accident of the usual kind. More particularly by the use of "cartridges"
+of carbide, a railway carriage generator can be constructed of sufficient
+capacity to afford light for a long journey, or even a double journey, so
+that attention would be only required (in the ordinary way) at one end of
+the line.
+
+Passing on from the generators used for the lighting of vehicles and for
+portable lamps for indoor lighting to the considerably larger portable
+generators now constructed for the supply of acetylene for welding
+purposes and for "flare" lamps, it will be evident that they may embody
+most or all of the points which are essential to the proper working of a
+fixed generator for the supply of a small establishment. The holder will
+generally be of the displacement type, but some of these larger portable
+generators are equipped with a rising holder. The generators are,
+naturally, automatic in action, but may be either of the water-to-carbide
+or carbide-to-water type--the latter being preferable in the larger sizes
+intended for use with the oxy-acetylene blow-pipe for welding, &c., for
+which use a relatively large though intermittent supply of acetylene is
+called for. The apparatus is either carried by means of handles or poles
+attached to it, or is mounted on a wheelbarrow or truck for convenience
+of transport to the place where it is to be used. The so called "flare"
+lamps, which are high power burners mounted, with or without a reflector,
+above a portable generator, are extremely useful for lighting open spaces
+where work has to be carried on temporarily after nightfall, and are
+rapidly displacing oil-flares of the Lucigen type for such purposes.
+
+The use of "cartridges" of calcium carbide has already been briefly
+referred to in Chapters II. and III. These cartridges are usually either
+receptacles of thin sheet-metal, say tin plate, or packages of carbide
+wrapped up in grease proof paper or the like. If of metal, they may have
+a lid which is detached or perforated before they are put into the
+generator, or the generator (when automatic and of domestic size) may be
+so arranged that a cartridge is punctured in one or more places whenever
+more gas is required. If wrapped in paper, the cartridges may be dropped
+into water by an automatic generator at the proper times, the liquid then
+loosening the gum and so gaining access to the interior; or one spot may
+be covered by a drape of porous material (felt) only, through which the
+water penetrates slowly. The substance inside the cartridge may be
+ordinary, granulated, or "treated" carbide. Cartridges or "sticks" of
+carbide are also made without wrappings, either by moistening powdered
+carbide with oil and compressing the whole into moulds, or by compressing
+dry carbide dust and immersing the sticks in oil or molten grease. The
+former process is said to cause the carbide to take up too much oil, so
+that sticks made by the second method are reputed preferable. All these
+cartridges have the advantage over common carbide of being more permanent
+in damp air, of being symmetrical in shape, of decomposing at a known
+speed, and of liberating acetylene in known quantity; but evidently they
+are more expensive, owing to the cost of preparing them, &c. They may be
+made more cheaply from the dust produced in the braking of carbide, but
+in that case the yield of gas will be relatively low.
+
+It is manifest that, where space is to spare, purifiers containing the
+materials mentioned in Chapter V. can be added to any portable acetylene
+apparatus, provided also that the extra weight is not prohibitive. Cycle
+lamps and motor lamps must burn an unpurified gas unpurified from
+phosphorus and sulphur; but it is always good and advisable to filter the
+acetylene from dust by a plug of cotton wool or the like, in order to
+keep the burners as clear as may be. A burner with a screwed needle for
+cleaning is always advantageous. Formerly the burners used on portable
+acetylene lamps were usually of the single jet or rat-tail, or the union
+jet or fish tail type, and exhibited in an intensified form, on account
+of their small orifices, all the faults of these types of burners for the
+consumption of acetylene (see Chapter VIII.). Now, however, there are
+numerous special burners adapted for use in acetylene cycle and motor
+lamps, &c., and many of these are of the impinging jet type, and some
+have steatite heads to prevent distortion by the heat. One such cycle-
+lamp burner, as sold in England by L. Wiener, of Fore Street, London, is
+shown in Fig. 21. A burner constructed like the "Kona" (Chapter VIII.) is
+made in small sizes (6, 8 and 10 litres per hour) for use in vehicular
+lamps, under the name of the "Konette," by Falk, Stadelmann and Co.,
+Ltd., of London, who also make a number of other small impinging jet
+burners. A single jet injector burner on the "Phôs" principle is made in
+small sizes by the Phôs Co., of London, specially for use in lamps on
+vehicles.
+
+[Illustration: FIG. 21.--CYCLE-LAMP BURNER NO. 96042A.]
+
+Nevertheless, although satisfactory medium-sized vehicular lamps for the
+generation of acetylene have been constructed, the best way of using
+acetylene for all such employments as these is to carry it ready made in
+a state of compression. For railway purposes, where an oil-gas plant is
+in existence, and where it is merely desired to obtain a somewhat
+brighter light, the oil-gas may be enriched with 20 per cent. of
+acetylene, and the mixed gas pumped into the same cylinders to a pressure
+of 10 atmospheres, as mentioned in Chapter XI.; the only alteration
+necessary being the substitution of suitable small burners for the common
+oil-gas jets. As far as the plant is concerned, all that is required is a
+good acetylene generator, purifier, and holder from which the acetylene
+can be drawn or forced through a meter into a larger storage holder, the
+meter being connected by gearing with another meter on the pipe leading
+from the oil-gas holder to the common holder, so that the necessary
+proportions of the two gases shall be introduced into the common holder
+simultaneously. From this final holder the enriched gas will be pumped
+into the cylinders or into a storage cylinder, by means of a thoroughly
+cooled pump, so that the heat set free by the compression may be safely
+dissipated.
+
+Whenever still better light is required in railway carriages, as also for
+the illumination of large, constantly used vehicles, such as omnibuses,
+the acetone process (_cf._ Chapter XI.) exhibits notable advantages.
+The light so obtained is the light of neat acetylene, but the gas is
+acetylene having an upper limit of explosibility much lower than usual
+because of the vapour of acetone in it. In all other respects the
+presence of the acetone will be unnoticeable, for it is a fairly pure
+organic chemical body, which burns in the flame completely to carbon
+dioxide and water, exactly as acetylene itself does. If the acetylene is
+merely compressed into porous matter without acetone, the gas burnt is
+acetylene simply; but per unit of volume or weight the cylinders will not
+be capable of developing so much light.
+
+In the United States, at least one railway system (The Great Northern)
+has a number of its passenger coaches lighted by means of plain acetylene
+carried in a state of compression in cylinders without porous matter. The
+gas is generated, filtered from dust, and stored in an ordinary rising
+holder at a factory alongside the line; being drawn from this holder
+through a drier to extract moisture, and through a safety device, by a
+pump which, in three stages, compresses the acetylene into large storage
+reservoirs. The safety device consists of a heavy steel cylinder filled
+with some porous substance which, like the similar material of the
+acetone cylinders, prevents any danger of the acetylene contained in the
+water-sealed holder being implicated in an explosion starting backwards
+from the compression, by extinguishing any spark which might be produced
+there. The plant on the trains comprises a suitable number of cylinders,
+filled by contact with the large stores of gas to a pressure of 10
+atmospheres, pipes of fusible metal communicating with the lamps, and
+ordinary half-foot acetylene burners. The cylinders are provided with
+fusible plugs, so that, in the event of a fire, they and the service-
+pipes would melt, allowing the gas to escape freely and burn in the air,
+instead of exploding or dissociating explosively within the cylinders
+should the latter be heated by any burning woodwork or the like. It is
+stated that this plan of using acetylene enables a quantity of gas to be
+carried under each coach which is sufficient for a run of from 53 to 70
+hours' duration, or of over 3600 miles; that is to say, enables the
+train, in the conditions obtaining on the line in question, to make a
+complete "round trip" without exhaustion of its store of artificial
+light. The system has been in operation for some years, and appears to
+have been so carefully managed that no accident has arisen; but it is
+clear that elements of danger are present which are eliminated when the
+cylinders are loaded with porous matter and acetone. The use of a similar
+system of compressed acetylene train lighting in South America has been
+attended with a disastrous explosion, involving loss of life.
+
+It may safely be said that the acetone system, or less conveniently
+perhaps the mere compression into porous matter, is the best to adopt for
+the table-lamp which is to be used in occupied rooms Small cylinders of
+such shapes as to form an elegant base for a table-lamp on more or less
+conventional lines would be easy to make. They would be perfectly safe to
+handle. If accidentally or wilfully upset, no harm would arise. By
+deliberate ill-treatment they might be burst, or the gas-pipe fractured
+below the reducing valve, so that gas would escape under pressure for a
+time; but short of this they would be as devoid of extra clangor in times
+of fire as the candle or the coal-gas burner. Moreover, they would only
+contaminate the air with carbon dioxide and water vapour, for the gas is
+purified before compression; and modern investigations have conclusively
+demonstrated that the ill effects produced in the air of an imperfectly
+ventilated room by the extravagant consumption of coal-gas depend on the
+accumulation of the combustion products of the sulphur in the gas rather
+than upon the carbon dioxide set free.
+
+One particular application of the portable acetylene apparatus is of
+special interest. As calcium carbide evolves an inflammable gas when it
+merely comes into contact with water, it becomes possible to throw into
+the sea or river, by hand or by ejection from a mortar, a species of bomb
+or portable generator which is capable of emitting a powerful beam of
+light if only facilities are present for inflaming the acetylene
+generated; and it is quite easy so to arrange the interior of such
+apparatus that they can be kept ready for instant use for long periods of
+time without sensible deterioration, and that they can be recharged after
+employment. Three methods of firing the gas have been proposed. In one
+the shock or contact with the water brings a small electric battery into
+play which produces a spark between two terminals projecting across the
+burner orifice; in the second, a cap at the head of the generator
+contains a small quantity of metallic potassium, which decomposes water
+with such energy that the hydrogen liberated catches fire; and in the
+third a similar cap is filled with the necessary quantity of calcium
+phosphide, or the "carbophosphide of calcium" mentioned in Chapter XI.,
+which yields a flame by the immediate ignition of the liquid phosphine
+produced on the attack of water. During the two or three seconds consumed
+in the production of the spark or pilot flame, the water is penetrating
+the main charge of calcium carbide in the interior of the apparatus,
+until the whole is ready to give a bright light for a time limited only
+by the capacity of the generator. It is obvious that such apparatus may
+be of much service at sea: they may be thrown overboard to illuminate
+separate lifebuoys in case of accident, or be attached to the lifebuoys
+they are required to illuminate, or be used as lifebuoys themselves if
+fitted with suitable chains or ropes; they may be shot ahead to
+illuminate a difficult channel, or to render an enemy visible in time of
+war. Several such apparatus have already been constructed and severely
+tested; they appear to give every satisfaction. They are, of course, so
+weighted that the burner floats vertically, while buoyancy is obtained
+partly by the gas evolved, and partly by a hollow portion of the
+structure containing air. Cartridges of carbide and caps yielding a self-
+inflammable gas can be carried on board ship, by means of which the
+torches or lifebuoys may be renewed after service in a few minutes' time.
+
+
+
+CHAPTER XIV
+
+VALUATION AND ANALYSIS OF CARBIDE
+
+The sale and purchase of calcium carbide in this country will, under
+existing conditions, usually be conducted in conformity with the set of
+regulations issued by the British Acetylene Association, of which a copy,
+revised to date, is given below:
+
+"REGULATIONS AS TO CARBIDE OF CALCIUM."
+
+1. The carbide shall be guaranteed by the seller to yield, when broken
+to standard size, _i.e._, in lumps varying from 1 to 2-1/2 inches or
+larger, not less than 4.8 cubic feet per lb., at a barometric pressure of
+30 inches and temperature of 60° Fahr. (15.55° Centigrade). The actual
+gas yield shall be deemed to be the gas yield ascertained by the analyst,
+plus 5 per cent.
+
+"Carbide yielding less than 4.8 cubic feet in the sizes given above shall
+be paid for in proportion to the gas yield, _i.e._, the price to be
+paid shall bear the same relation to the contract price as the gas yield
+bears to 4.8 cubic feet per lb.
+
+"2. The customer shall have the right to refuse to take carbide yielding
+in the sizes mentioned above less than 4.2 cubic foot, per lb., and it
+shall lie, in case of refusal and as from the date of the result, of the
+analysis being made known to either party, at the risk and expense of the
+seller.
+
+"3. The carbide shall not contain higher figures of impurities than shall
+from time to time be fixed by the Association.
+
+"4. No guarantee shall be given for lots of less than 3 cwt., or for
+carbide crushed to smaller than the above sizes.
+
+"5. In case of dispute as to quality, either the buyer or the seller
+shall have the right to have one unopened drum per ton of carbide, or
+part of a ton, sent for examination to one of the analysts appointed by
+the Association, and the result of the examination shall be held to apply
+to the whole of the consignment to which the drum belonged.
+"6. A latitude of 5 per cent, shall be allowed for analysis; consequently
+differences of 5 per cent. above or below the yields mentioned in 1 and 2
+shall not be taken into consideration.
+
+"7. Should the yield of gas be less than 4.8 cubic feet less 5 per cent.,
+the carriage of the carbide to and from the place of analysis and the
+cost of the analysis shall be paid for by the seller. Should the yield be
+more than 4.8 cubic feet less 5 per cent., the carriage and costs of
+analysis shall be borne by the buyer, who, in addition, shall pay an
+increase of price for the carbide proportionate to the gas yield above
+4.8 cubic feet plus 5 per cent.
+
+"8. Carbide of 1 inch mesh and above shall not contain more than 5 per
+cent. of dust, such dust to be defined as carbide capable of passing
+through a mesh of one-sixteenth of an inch.
+
+"9. The seller shall not be responsible for deterioration of quality
+caused by railway carriage in the United Kingdom, unless he has sold
+including carriage to the destination indicated by the buyer.
+
+"10. Carbide destined for export shall, in case the buyer desires to have
+it tested, be sampled at the port of shipment, and the guarantee shall
+cease after shipment.
+
+"11. The analyst shall take a sample of not less than 1 lb. each from the
+top, centre, and bottom of the drum. The carbide shall be carefully
+broken up into small pieces, due care being taken to avoid exposure to
+the air as much as possible, carefully screened and tested for gas yield
+by decomposing it in water, previously thoroughly saturated by exposure
+to acetylene for a period of not less than 48 hours.
+
+"12. Carbide which, when properly decomposed, yields acetylene containing
+from all phosphorus compounds therein more than .05 per cent. by volume
+of phosphoretted hydrogen, may be refused by the buyer, and any carbide
+found to contain more than this figure, with a latitude of .01 per cent.
+for the analysis, shall lie at the risk and expense of the seller in the
+manner described in paragraph 2.
+
+"The rules mentioned in paragraph 7 shall apply as regards the carriage
+and costs of analysis; in other words, the buyer shall pay these costs if
+the figure is below 0.05 per cent. plus 0.01 per cent., and the seller if
+the figure is above 0.05 per cent. plus 0.01 per cent.
+
+"The sampling shall take place in the manner prescribed in paragraphs 5
+and 11, and the analytical examination shall be effected in the manner
+prescribed by the Association and obtainable upon application to the
+Secretary."
+
+ * * * * *
+
+The following is a translation of the corresponding rules issued by the
+German Acetylene Association (_Der Deutsche Acetylenverein_) in
+regard to business dealings in calcium carbide, as put into force on
+April 1, 1909:
+
+"REGULATIONS OF THE GERMAN ACETYLENE ASSOCIATION FOR TRADE IN CARBIDE.
+
+"_Price_.
+
+"The price is to be fixed per 100 kilogrammes (= 220 lb.) net weight of
+carbide in packages containing about 100 kilogrammes.
+
+"By packages containing about 100 kilogrammes are meant packages
+containing within 10 per cent. above or below that weight.
+
+"The carbide shall be packed in gas- and water-tight vessels of sheet-
+iron of the strength indicated in the prescriptions of the carrying
+companies.
+
+"The prices for other descriptions of packing must be specially stated.
+
+"_Place of Delivery_.
+
+"For consignment for export, the last European shipping port shall be
+taken as the place of delivery.
+
+"_Quality_.
+
+"Commercial carbide shall be of such quality that in the usual lumps of
+15 to 80 mm. (about 3/5 to 3 inches) diameter it shall afford a yield of
+at least 300 litres at 15° C. and 760 mm. pressure of crude acetylene per
+kilogramme for each consignment (= 4.81 cubic feet at 60° F. and 30
+inches per lb.). A margin of 2 per cent. shall be allowed for the
+analysis. Carbide which yields less than 300 litres per kilogramme, but
+not less than 270 litres (= 4.33 cubic feet) of crude acetylene per
+kilogramme (with the above-stated 2 per cent. margin for analysis) must
+be accepted by the buyer. The latter, however, is entitled to make a
+proportionate deduction from the price and also to deduct the increased
+freight charges to the destination or, if the latter is not settled at
+the time when the transaction is completed, to the place of delivery.
+Carbide which yields less than 270 litres of crude acetylene per
+kilogramme need not be accepted.
+
+"Carbide must not contain more than 5 per cent. of dust. By dust is to be
+understood all which passes through a screen of 1 mm. (0.04 inch) square,
+clear size of holes.
+
+"Small carbide of from 4 to 15 mm. (= 1/6 to 3/5 inch) in size (and
+intermediate sizes) must yield on the average for each delivery at least
+270 litres at 15° C. and 760 mm. pressure of crude acetylene per
+kilogramme (= 4.33 cubic feet at 60° F. and 30 inches per lb.) A margin
+of 2 per cent. shall be allowed for the analysis. Small carbide of from 4
+to 15 mm. in size (and intermediate sizes) which yields less than 270
+litres but not less than 250 litres (= 4.01 cubic feet per lb.) of crude
+acetylene per kilogramme (with the above-stated 2 per cent. margin for
+analysis) must be accepted by the buyer. The latter, however, is entitled
+to make a proportionate deduction from the price and also to deduct the
+increased freight charges to the destination or, if the latter is not
+settled at the time when the transaction is completed, to the place of
+delivery. Small carbide of from 4 to 15 mm. in size (and intermediate
+sizes) which yields less than 250 litres per kilogramme need not be
+accepted.
+
+"Carbide shall only be considered fit for delivery if the proportion of
+phosphoretted hydrogen in the crude acetylene does not amount to more
+than 0.04 volume per cent. A margin of 0.01 volume per cent. shall be
+allowed for the analysis for phosphoretted hydrogen. The whole of the
+phosphorus compounds contained in the gas are to be calculated as
+phosphoretted hydrogen.
+
+"_Period for Complaints._
+
+"An interval of four weeks from delivery shall be allowed for complaints
+for consignments of 5000 kilogrammes (= 5 tons) and over, and an interval
+of two weeks for smaller consignments. A complaint shall refer only to a
+quantity of carbide remaining at the time of taking the sample.
+
+"_Determination of Quality._
+
+"1. In case the parties do not agree that the consignee is to send to the
+analyst for the determination of the quality one unopened and undamaged
+drum when the consignment is less than 5000 kilogrammes, and two such
+drums when it is over 5000 kilogrammes, a sample for the purpose of
+testing the quality is to be taken in the following manner:
+
+"A sample having a total weight of at least 2 kilogrammes (= 4.4 lb.) is
+to be taken. If the delivery to be tested does not comprise more than ten
+drums, the sample is to be taken from an unopened and undamaged drum
+selected at random. With deliveries of more than ten drums, the sample is
+to be drawn from not fewer than 10 per cent, of the lot, and from each of
+the unopened and undamaged drums drawn for the purpose not less than 1
+kilogramme (= 2.2 lb.) is to be taken.
+
+"The sampling is to be carried out by a trustworthy person appointed by
+the two parties, or by one of the experts regularly recognised by the
+German Acetylene Association, thus: Each selected drum, before opening,
+is to be turned over twice (to got rid of any local accumulation of dust)
+and the requisite quantity is to be withdrawn with a shovel (not with the
+hand) from any part of it. These samples are immediately shot into one or
+more vessels which are closed air- and water-tight. The lid is secured by
+a seal. No other description of package, such as cardboard cases, boxes,
+&c., is permissible.
+
+"If there is disagreement as to the choice of a trustworthy person, each
+of the two parties is to take the required quantity, as specified above.
+
+"2. The yield of gas and the proportion of phosphoretted hydrogen
+contained in it are to be determined by the methods prescribed by the
+German Acetylene Association. If there are different analyses giving non-
+concordant results, an analysis is to be made by the German Acetylene
+Association, which shall be accepted as final and binding.
+
+"In cases, however, where the first analysis has been made in the
+Laboratory of the German Acetylene Association and arbitration is
+required, the decisive analysis shall be made by the Austrian Acetylene
+Association. If one of the parties prevents the arbitrator's analysis
+being carried out, the analysis of the other party shall be absolutely
+binding on him.
+
+"3. The whole of the cost of sampling and analysis is to be borne by the
+party in the wrong."
+
+ * * * * *
+
+The corresponding regulations issued by the Austrian Acetylene
+Association (_Der Oesterreichische Acetylenverein_) are almost
+identical with those of the German Association. They contain, however,
+provisions that the price is to include packing, that the carbide must
+not be delivered in lumps larger than the fist, that the sample may be
+sealed in a glass vessel with well-ground glass stopper, that the sample
+is to be transmitted to the testing laboratory with particulars of the
+size of the lots and the number of drums drawn for sampling, and that the
+whole of it is to be gasified in lots of upwards of 1 kilogramme (= 2.2
+lb.) apiece.
+
+In Italy, it is enacted by the Board of Agriculture, Commerce and
+Industry that by calcium carbide is to be understood for legal purposes
+also any other carbide, or carbide-containing mixture, which evolves
+acetylene by interaction with water. Also that only calcium carbide,
+which on admixture with water yields acetylene containing less than 1 per
+cent. of its volume of sulphuretted hydrogen and phosphoretted hydrogen
+taken together, may be put on the market.
+
+It is evident from the regulations quoted that the determination of the
+volume of gas which a particular sample of calcium carbide is capable of
+yielding, when a given weight of it is decomposed under the most
+favourable conditions, is a matter of the utmost practical importance to
+all interested in the trafficking of carbide, _i.e._, to the makers,
+vendors, brokers, and purchasers of that material, as well as to all
+makers and users of acetylene generating plant. The regulations of the
+British Association do not, however, give details of the method which the
+analyst should pursue in determining the yield of acetylene; and while
+this may to a certain extent be advantageously left to the discretion of
+the competent analyst, it is desirable that the results of the experience
+already won by those who have had special opportunities for practising
+this branch of analytical work should be embodied in a set of directions
+for the analysis of carbide, which may be followed in all ordinary
+analyses of that material. By the adoption of such a set of directions as
+a provisional standard method, disputes as to the quantity of carbide
+will be avoided, while it will still be open to the competent analyst to
+modify the method of procedure to meet the requirements of special cases.
+It would certainly be unadvisable in the present state of our analytical
+methods to accept any hard and fast of rules for analysis for determining
+the quality of carbide, but it is nevertheless well to have the best of
+existing methods codified for the guidance of analysts. The substance of
+the directions issued by the German Association (_Der Deutsche
+Acetylenverein_) is reproduced below.
+
+"METHODS FOR THE DETERMINATION OF TILE YIELD OF GAS FROM CALCIUM CARBIDE.
+
+"The greatest precision is attained when the whole of the sample
+submitted to the analyst is gasified in a carbide-to-water apparatus, and
+the gas evolved is measured in an accurately graduated gasholder.
+
+"The apparatus used for this analysis must not only admit of all the
+precautionary rules of gas-analytical work being observed, but must also
+fulfil certain other experimental conditions incidental to the nature of
+the analysis.
+
+"(_a_) The apparatus must be provided with an accurate thermometer
+to show the temperature of the confining water, and with a pressure
+gauge, which is in communication with the gasholder.
+
+"(_b_) The generator must either be provided with a gasholder which
+is capable of receiving the quantity of gas evolved from the whole amount
+of carbide, or the apparatus must be so constructed that it becomes
+possible with a gasholder which in not too large (up to 200 litres = say
+7 cubic feet capacity) to gasify a larger amount of carbide.
+
+"(_c_) The generator must be constructed so that escape of the
+evolved gas from it to the outer air is completely avoided.
+
+"(_d_) The gasholder must be graduated in parts up to 1/4 per cent.
+of its capacity, must travel easily, and be kept, as far as may be in
+suspension by counterweighting.
+
+"(_e_) The water used for decomposing the carbide and the confining
+water must be saturated, before use, with acetylene, and, further, the
+generator must, before the analysis proper, be put under the pressure of
+the confining (or sealing) liquid."
+
+The following is a description of a typical form of apparatus
+corresponding with the foregoing requirements:
+
+"The apparatus, shown in the annexed figure, consists of the generator A,
+the washer B, and the gasholder C.
+
+[Illustration: FIG. 22.--LARGE-SCALE APPARATUS FOR DETERMINING YIELD OF
+GAS FROM CARBIDE.]
+
+"The generator A consists of a cylindrical vessel with sloping bottom,
+provided with a sludge outlet _a_, a gas exit-pipe _b_, and a
+lid _b'_ fastened by screws. In the upper part ten boxes _c_
+are installed for the purpose of receiving the carbide. The bottoms of
+those boxes are flaps which rest through their wire projections on a
+revolvable disc _d_, which is mounted on a shaft _l_. This
+shaft passes through a stuffing-box to the outside of the generator and
+can be rotated by moans of the chains _f_, the pulleys _g_ and
+_h_, and the winch _i_. Its rotation causes rotation of the
+disc _d_. The disc _d_, on which the bottoms of the carbide-
+holders are supported, is provided with a slot _e_. On rotating the
+disc, on which the supporting wires of the bottoms of the carbide-holders
+rest, the slot is brought beneath these wires in succession; and the
+bottoms, being thus deprived of their support, drop down. It is possible
+in this way to effect the discharge of the several carbide-holders by
+gradual turning of the winch _i_.
+
+"The washer B is provided with a thermometer _m_ passing through a
+sound stuffing-box and extending into the water.
+
+"The gasholder C is provided with a scale and pointer, which indicate how
+much gas there is in it. It is connected with the pressure-gauge
+_n_, and is further provided with a control thermometer _o_.
+The gas exit-pipe _q_ can be shut off by a cock. There is a cock
+between the gasholder and the washer for isolating one from the other.
+
+"The dimensions of the apparatus are such that each carbide-holder can
+contain readily about half a kilogramme (say l lb.) of carbide. The
+gasholder is of about 200 litres (say 7 cubic feet) capacity; and if the
+bell is 850 mm. (= 33-1/2 inches) high, and 550 mm. (= 21-1/2 inches) in
+diameter it will admit of the position being read off to within half a
+litre (say 0.02 cubic foot)."
+
+The directions of the German Association for sampling a consignment of
+carbide packed in drums each containing 100 kilogrammes (say 2 cwt.) have
+already been given in the rules of that body. They differ somewhat from
+those issued by the British Association (_vide ante_), and have
+evidently been compiled with a view to the systematic and rapid sampling
+of larger consignments than are commonly dealt with in this country.
+Drawing a portion of the whole sample from every tenth drum is
+substantially the same as the British Association's regulations for cases
+of dispute, viz., to have one unopened drum (_i.e._, one or two
+cwt.) per ton of carbide placed at the analyst's disposal for sampling.
+Actually the mode of drawing a portion of the whole sample from every
+tenth vessel, or lot, where a large number is concerned, is one which
+would naturally be adopted by analysts accustomed to sampling any other
+products so packed or stored, and there in no reason why it should be
+departed from in the case of large consignments of carbide. For lots of
+less than ten drums, unless there is reason to suspect want of
+uniformity, it should usually suffice to draw the sample from one drum
+selected at random by the sampler. The analyst, or person who undertakes
+the sampling, must, however, exercise discretion as to the scheme of
+sampling to be followed, especially if want of uniformity of the several
+lots constituting the consignment in suspected. The size of the lumps
+constituting a sample will be referred to later.
+
+The British Association's regulations lead to a sample weighing about 3
+lb. being obtained from each drum. If only one drum is sampled, the
+quantity taken from each position may be increased with advantage so as
+to give a sample weighing about 10 lb., while if a large number of drums
+is sampled, the several samples should be well mixed, and the ordinary
+method of quartering and re-mixing followed until a representative
+portion weighing about 10 lb. remains.
+
+A sample representative of the bulk of the consignment having been
+obtained, and hermetically sealed, the procedure of testing by means of
+the apparatus already described may be given from the German
+Association's directions:
+
+"The first carbide receptacle is filled with 300 to 400 grammes (say 3/4
+lb.) of any readily decomposable carbide, and is hung up in the apparatus
+in such a position with regard to the slot _e_ on the disc _d_
+that it will be the first receptacle to be discharged when the winch
+_i_ is turned. The tin or bottle containing the sample for analysis
+is then opened and weighed on a balance capable of weighing exactly to
+1/2 gramme (say 10 grains). The carbide in it is then distributed
+quickly, and as far as may be equally, into the nine remaining carbide
+receptacles, which are then shut and hung up quickly in the generator.
+The lid _b'_ is then screwed on the generator to close it, and the
+empty tin or bottle, from which the sample of carbide has been removed,
+is weighed.
+
+"The contents of the first carbide receptacle are then discharged by
+turning the winch _i_. Their decomposition ensures on the one hand
+that the sealing water and the generating water are saturated with
+acetylene, and on the other hand that the dead space in the generator is
+brought under the pressure of the seal, so that troublesome corrections
+which would otherwise be entailed are avoided. After the carbide is
+completely decomposed, but not before two hours at least have elapsed,
+the cock _p_ is shut, and the gasholder is run down to the zero mark
+by opening the cock _q_. The cock _q_ is then shut, _p_ is
+opened, and the analytical examination proper is begun by discharging the
+several carbide receptacles by turning the winch _i_. After the
+first receptacle has been discharged, five or ten minutes are allowed to
+elapse for the main evolution of gas to occur, and the cock _p_ is
+then shut. Weights are added to the gasholder until the manometer
+_n_ gives the zero reading; the position of the gasholder C is then
+read off, and readings of the barometer and of the thermometer _o_
+are made. The gasholder is then emptied down to the zero mark by closing
+the cock _p_ and opening _q_. When this is done _q_ is
+closed and _p_ is opened, and the winch _i_ is turned until the
+contents of the next carbide receptacle are discharged. This procedure is
+followed until the carbide from the last receptacle has been gasified;
+then, after waiting until all the carbide has been decomposed, but in any
+case not less than two hours, the position of the gasholder is read, and
+readings of the barometer and thermometer are again taken. The total of
+the values obtained represents the yield of gas from the sample
+examined."
+
+The following example is quoted:
+
+Weight of the tin received, with its contained |
+ carbide . . . . . ._| = 6325 grammes.
+Weight of the empty tin . . . . = 1485 "
+ _______
+ Carbide used . . . = 4840 " = 10670 lb.
+
+The carbide in question was distributed among the nine receptacles and
+gasified. The readings were:
+
+ ________________________________________________
+| | | | |
+| No. | Litres. | Degrees C. | Millimetres. |
+|______|__________|______________|_______________|
+| | | | |
+| 1 | 152.5 | 13 | 762 |
+| 2 | 136.6 | " | " |
+| 3 | 138.5 | " | " |
+| 4 | 161.0 | " | " |
+| 5 | 131.0 | " | " |
+| 6 | 182.5 | 13.5 | " |
+| 7 | 146.0 | " | " |
+| 8 | 163.0 | 14.0 | " |
+| 9 | 178.5 | " | " |
+|______|__________|______________|_______________|
+
+After two hours, the total of the readings was 1395.0 litres at 13.5° C.
+and 762 mm., which is equivalent to 1403.7 litres (= 49.57 cubic feet) at
+15° C. and 760 mm. (or 60° F. and 30 inches; there is no appreciable
+change of volume of a gas when the conditions under which it is measured
+are altered from 15° C. and 760 mm. to 60° F. and 30 inches, or _vice
+versâ_).
+
+The yield of gas from this sample is therefore 1403.7/4.840 = 290 litres
+at 15° C. and 760 mm. per kilogramme, or 49.57/10.67 = 4.65 cubic feet at
+60° F. and 30 inches per pound of carbide. The apparatus described can,
+of course, be used when smaller samples of carbide only are available for
+gasification, but the results will be less trustworthy if much smaller
+quantities than those named are taken for the test.
+
+Other forms of carbide-to-water apparatus may of course be devised, which
+will equally well fulfil the requisite conditions for the test, viz.,
+complete decomposition of the whole of the carbide without excessive rise
+of temperature, and no loss of gas by solution or otherwise.
+
+An experimental wet gas-motor, of which the water-line has been
+accurately set (by means of the Gas Referees' 1/12 cubic foot measure, or
+a similar meter-proving apparatus), may be used in place of the graduated
+gasholder for measuring the volume of the gas evolved, provided the rate
+of flow of the gas does not exceed 1/6 cubic foot, or say 5 litres per
+minute. If the generation of gas is irregular, as when an apparatus of
+the type described above is used, it is advisable to insert a small
+gasholder or large bell-governor between the washer and the meter. The
+meter must be provided with a thermometer, according to the indications
+of which the observed volumes must be corrected to the corresponding
+volume at normal temperature.
+
+If apparatus such as that described above is not available, fairly
+trustworthy results for practical purposes may be obtained by the
+decomposition of smaller samples in the manner described below, provided
+these samples are representative of the average composition of the larger
+sample or bulk, and a number of tests are made in succession and the
+results of individual tests do not differ by more than 10 litres of gas
+per kilogramme (or 0.16 cubic foot per pound) of carbide.
+
+It is necessary at the outset to reduce large lumps of carbide in the
+sample to small pieces, and this must be done with as little exposure as
+possible to the (moist) air. Failing a good pulverising machine of the
+coffee-mill or similar type, which does its work quickly, the lumps must
+be broken as rapidly as possible in a dry iron mortar, which may with
+advantage be fitted with a leather or india-rubber cover, through a hole
+in which the pestle passes. As little actual dust as possible should be
+made during pulverisation. The decomposition of the carbide is best
+effected by dropping it into water and measuring the volume of gas
+evolved with the precautions usually practised in gas analysis. An
+example of one of the methods of procedure described by the German
+Association will show how this test can be satisfactorily carried out:
+
+"A Woulff's bottle, _a_ in the annexed figure, of blown glass and
+holding about 1/4 litre is used as the generating vessel. One neck, about
+15 mm. in internal diameter, is connected by flexible tubing with a
+globular vessel _b_, having two tubulures, and this vessel is
+further connected with a conical flask _c_, holding about 100 c.c.
+The other neck is provided with tubing _d_, serving to convey the
+gas to the inlet-tube, with tap _e_, of the 20-litre measuring
+vessel _f_, which is filled with water saturated with acetylene, and
+communicates through its lower tubulure with a similar large vessel
+_g_. The generating vessel _a_ is charged with about 150 c.c.
+of water saturated with acetylene. The vessel _f_ is filled up to
+the zero mark by raising the vessel _g_; the tap _e_ is then
+shut, and connexion is made with the tube _d_. Fifty grammes (or say
+2 oz.) of the pulverised carbide are then weighed into the flask _c_
+and this is connected by the flexible tubing with the vessel _b_.
+The carbide is then decomposed by bringing it in small portions at a time
+into the bulb _b_ by raising the flask _c_, and letting it drop
+from _b_ into the generating vessel _a_, after having opened
+the cock _e_ and slightly raised the vessel _f_. After the last
+of the carbide has been introduced two hours are allowed to elapse, and
+the volume of gas in _f_ is then read while the water stands at the
+same level in _f_ and _g_, the temperature and pressure being
+noted simultaneously."
+
+A second, but less commendable method of decomposing the carbide is by
+putting it in a dry two-necked bottle, one neck of which is connected
+with _e_, and dropping water very slowly from a tap-funnel, which
+enters the other neck, on to the carbide. The generating bottle should be
+stood in water, in order to keep it cool, and the water should be dropped
+in at the rate of about 50 c.c. in one hour. It will take about three
+hours completely to gasify the 50 grammes of carbide under these
+conditions. The gas is measured as before.
+
+[Illustration: FIG. 23.--SMALL-SCALE APPARATUS FOR DETERMINING YIELD OF
+GAS FROM CARBIDE.]
+
+Cedercreutz has carried out trials to show the difference between the
+yields found from large and small carbide taken from the same drum. One
+sample consisted of the dust and smalls up to about 3/5 inch in size,
+while the other contained large carbide as well as the small. The latter
+sample was broken to the same size as the former for the analysis. Tests
+were made both with a large testing apparatus, such as that shown in Fig.
+22, and with a small laboratory apparatus, such as that shown in Fig. 23.
+The dust was screened off for the tests made in the large apparatus. Two
+sets of testings were made on different lots of carbide, distinguished
+below as "A" and "B," and about 80 grammes wore taken for each
+determination in the laboratory apparatus, and 500 grammes in the large
+apparatus. The results are stated in litres (at normal temperature and
+pressure) per kilogramme of carbide.
+
+ ___________________________________________________________________
+| | | |
+| | "A" | "B" |
+|_____________________________________________________|______|______|
+| | | |
+| Lot |Litres|Litres|
+| Small carbide, unscreened, in laboratory \ (1) | 276 | 267 |
+| apparatus . . . . . / (2) | 273 | 270 |
+| Average sample of carbide, unscreened, in \ (1) | 318 | 321 |
+| laboratory apparatus . . . / (2) | 320 | 321 |
+| Small carbide, dust freed, in large apparatus (1) | 288 | 274 |
+| Average sample of carbide, dust freed, in \ (2) | 320 | 322 |
+| large apparatus . . . . / | | |
+|_____________________________________________________|______|______|
+
+As the result of the foregoing researches Cedercreutz has recommended
+that in order to sample the contents of a drum, they should be tipped
+out, and about a kilogramme (say 2 to 3 lb.) taken at once from them with
+a shovel, put on an iron base and broken with a hammer to pieces of about
+2/5 inch, mixed, and the 500 grammes required for the analysis in the
+form of testing plant which he employs taken from this sample. Obviously
+a larger sample can be taken in the same manner. On the other hand the
+British and German Associations' directions for sampling the contents of
+a drum, which have already been quoted, differ somewhat from the above,
+and must generally be followed in cases of dispute.
+
+Cedercreutz's figures, given in the above table, show that it would be
+very unfair to determine the gas-making capacity of a given parcel of
+carbide in which the lumps happened to vary considerably in size by
+analysing only the smalls, results so obtained being possibly 15 per
+cent. too low. This is due to two causes: first, however carefully it be
+stored, carbide deteriorates somewhat by the attack of atmospheric
+moisture; and since the superficies of a lump (where the attack occurs)
+is larger in proportion to the weight of the lump as the lump itself is
+smaller, small lumps deteriorate more on keeping than large ones. The
+second reason, however, is more important. Not being a pure chemical
+substance, the commercial material calcium carbide varies in hardness;
+and when it is merely crushed (not reduced altogether to powder) the
+softer portions tend to fall into smaller fragments than the hard
+portions. As the hard portions are different in composition from the soft
+portions, if a parcel is sampled by taking only the smalls, practically
+that sample contains an excess of the softer part of the original
+material, and as such is not representative. Originally the German
+Acetylene Association did not lay down any rules as to the crushing of
+samples by the analyst, but subsequently they specified that the material
+should be tested in the size (or sizes) in which it was received. The
+British Association, on the contrary, requires the sample to be broken in
+small pieces. If the original sample is taken in such fashion as to
+include large and small lumps as accurately as possible in the same
+proportion as that in which they occur in the main parcel, no error will
+be introduced if that sample is crushed to a uniform size, and then
+subdivided again; but a small deficiency in gas yield will be produced,
+which will be in the consumer's favour. It is not altogether easy to see
+the advantage of the British idea of crushing the sample over the German
+plan of leaving it alone; because the analytical generator will easily
+take, or its parts could be modified to take, the largest lumps met with.
+If the sample is in very large masses, and is decomposed too quickly,
+polymerisation of gas may be set up; but on the other hand, the crushing
+and re-sampling will cause wastage, especially in damp weather, or when
+the sampling has to be done in inconvenient places. The British
+Association requires the test to be made on carbide parcels ranging
+between 1 and 2-1/2 inches or larger, because that is the "standard" size
+for this country, and because no guarantee is to be had or expected from
+the makers as to the gas-producing capacity of smaller material.
+Manifestly, if a consumer employs such a form of generator that he is
+obliged to use carbide below "standard" size, analyses may be made on his
+behalf in the ordinary way; but he will have no redress if the yield of
+acetylene is less than the normal. This may appear a defect or grievance;
+but since in many ways the use of small carbide (except in portable
+lamps) is not advantageous--either technically or pecuniarily--the rule
+simply amounts to an additional judicious incentive to the adoption of
+apparatus capable of decomposing standard-sized lumps. The German and
+Austrian Associations' regulations, however, provide a standard for the
+quality of granulated carbide.
+
+It has been pointed out that the German Association's direction that the
+water used in the testing should be saturated with acetylene by a
+preliminary decomposition of 1/2 kilogramme of carbide is not wholly
+adequate, and it has been suggested that the preliminary decomposition
+should be carried out twice with charges of carbide, each weighing not
+less than 1 per cent. of the weight of water used. A further possible
+source of error lies in the fact that the generating water is saturated
+at the prevailing temperature of the room, and liberates some of its
+dissolved acetylene when the temperature rises during the subsequent
+generation of gas. This error, of course, makes the yield from the sample
+appear higher than it actually is. Its effects may be compensated by
+allowing time for the water in the generator or gasholder to cool to its
+original temperature before the final reading is made.
+
+With regard to the measurement of the temperature of the evolved gas in
+the bell gasholder, it is usual to assume that the reading of a
+thermometer which passes through the crown of the gasholder suffices. If
+the thermometer has a very long stem, so that the bulb is at about the
+mid-height of the filled bell, this plan is satisfactory, but if an
+ordinary thermometer is used, it is better to take, as the average
+temperature of the gas in the holder, the mean of the readings of the
+thermometer in the crown, and of one dipping into the water of the holder
+seal.
+
+The following table gives factors for correcting volumes of gas observed
+at any temperature and pressure falling within its range to the normal
+temperature (60° F.) and normal barometric height (30 inches). The normal
+volume thus found is, as already stated, not appreciably different from
+the volume at 15° C. and 760 mm. (the normal conditions adopted by
+Continental gas chemists). To use the table, find the observed
+temperature and the observed reading of the barometer in the border of
+the table, and in the space where these vertical and horizontal columns
+meet will be found a number by which the observed volume of gas is to be
+multiplied in order to find the corresponding volume under normal
+conditions. For intermediate temperatures, &c., the factors may be
+readily inferred from the table by inspection. This table must only be
+applied when the gas is saturated with aqueous vapour, as is ordinarily
+the case, and therefore a drier must not be applied to the gas before
+measurement.
+
+Hammerschmidt has calculated a similar table for the correction of
+volumes of gas measured at temperatures ranging from 0° to 30° C., and
+under pressures from 660 to 780 mm., to 15° C. and 760 mm. It is based on
+the coefficient of expansion of acetylene given in Chapter VI., but, as
+was there pointed out, this coefficient differs by so little from that of
+the permanent gases for which the annexed table was compiled, that no
+appreciable error results from the use of the latter for acetylene also.
+A table similar to the annexed but of more extended range is given in the
+"Notification of the Gas Referees," and in the text-book on "Gas
+Manufacture" by one of the authors.
+
+The determination of the amounts of other gases in crude or purified
+acetylene is for the most part carried out by the methods in vogue for
+the analysis of coal-gas and other illuminating gases, or by slight
+modifications of them. For an account of these methods the textbook on
+"Gas Manufacture" by one of the authors may be consulted. For instance,
+two of the three principal impurities in acetylene, viz., ammonia and
+sulphuretted hydrogen, may be detected and estimated in that gas in the
+same manner as in coal gas. The detection and estimation of phosphine
+are, however, analytical operations peculiar to acetylene among common
+illuminating gases, and they must therefore be referred to.
+
+_Table to facilitate the Correction of the Volume of Gas at different
+Temperatures and under different Atmospheric Pressures._
+
+ _____________________________________________________
+| | |
+| | THERMOMETER. |
+| BAR.|_______________________________________________|
+| | | | | | | |
+| | 46° | 48° | 50° | 52° | 54° | 56° |
+|_____|_______|_______|_______|_______|_______|_______|
+| | | | | | | |
+|28.4 | 0.979 | 0.974 | 0.970 | 0.965 | 0.960 | 0.955 |
+|28.5 | 0.983 | 0.978 | 0.973 | 0.968 | 0.964 | 0.959 |
+|28.6 | 0.986 | 0.981 | 0.977 | 0.972 | 0.967 | 0.962 |
+|28.7 | 0.990 | 0.985 | 0.980 | 0.975 | 0.970 | 0.966 |
+|28.8 | 0.993 | 0.988 | 0.984 | 0.979 | 0.974 | 0.969 |
+|28.9 | 0.997 | 0.992 | 0.987 | 0.982 | 0.977 | 0.973 |
+|29.0 | 1.000 | 0.995 | 0.990 | 0.986 | 0.981 | 0.976 |
+|29.1 | 1.004 | 0.999 | 0.994 | 0.989 | 0.984 | 0.979 |
+|29.2 | 1.007 | 1.002 | 0.997 | 0.992 | 0.988 | 0.982 |
+|29.3 | 1.011 | 1.005 | 1.001 | 0.996 | 0.991 | 0.986 |
+|29.4 | 1.014 | 1.009 | 1.004 | 0.999 | 0.995 | 0.990 |
+|29.5 | 1.018 | 1.013 | 1.008 | 1.003 | 0.998 | 0.993 |
+|29.6 | 1.021 | 1.016 | 1.011 | 1.006 | 1.001 | 0.996 |
+|29.7 | 1.025 | 1.019 | 1.015 | 1.010 | 1.005 | 1.000 |
+|29.8 | 1.028 | 1.023 | 1.018 | 1.013 | 1.008 | 1.003 |
+|29.9 | 1.031 | 1.026 | 1.022 | 1.017 | 1.012 | 1.007 |
+|30.0 | 1.035 | 1.030 | 1.025 | 1.020 | 1.015 | 1.010 |
+|30.1 | 1.038 | 1.033 | 1.029 | 1.024 | 1.019 | 1.014 |
+|30.2 | 1.042 | 1.037 | 1.032 | 1.027 | 1.022 | 1.017 |
+|30.3 | 1.045 | 1.040 | 1.036 | 1.030 | 1.025 | 1.020 |
+|30.4 | 1.049 | 1.044 | 1.039 | 1.034 | 1.029 | 1.024 |
+|30.5 | 1.052 | 1.047 | 1.042 | 1.037 | 1.032 | 1.027 |
+|_____|_______|_______|_______|_______|_______|_______|
+ _____________________________________________________
+| | |
+| | THERMOMETER. |
+| BAR.|_______________________________________________|
+| | | | | | | |
+| | 58° | 60° | 62° | 64° | 66° | 68° |
+|_____|_______|_______|_______|_______|_______|_______|
+| | | | | | | |
+|28.5 | 0.954 | 0.949 | 0.944 | 0.939 | 0.934 | 0.929 |
+|28.6 | 0.958 | 0.953 | 0.947 | 0.943 | 0.938 | 0.932 |
+|28.7 | 0.961 | 0.956 | 0.951 | 0.946 | 0.941 | 0.936 |
+|28.8 | 0.964 | 0.959 | 0.954 | 0.949 | 0.944 | 0.939 |
+|28.9 | 0.968 | 0.963 | 0.958 | 0.953 | 0.948 | 0.942 |
+|29.0 | 0.971 | 0.966 | 0.961 | 0.956 | 0.951 | 0.946 |
+|29.1 | 0.975 | 0.969 | 0.964 | 0.959 | 0.954 | 0.949 |
+|29.2 | 0.978 | 0.973 | 0.968 | 0.963 | 0.958 | 0.952 |
+|29.3 | 0.981 | 0.976 | 0.971 | 0.966 | 0.961 | 0.956 |
+|29.4 | 0.985 | 0.980 | 0.975 | 0.969 | 0.964 | 0.959 |
+|29.5 | 0.988 | 0.983 | 0.978 | 0.973 | 0.968 | 0.962 |
+|29.6 | 0.992 | 0.986 | 0.981 | 0.976 | 0.971 | 0.966 |
+|29.7 | 0.995 | 0.990 | 0.985 | 0.980 | 0.974 | 0.969 |
+|29.8 | 0.998 | 0.993 | 0.988 | 0.983 | 0.978 | 0.972 |
+|29.9 | 1.002 | 0.997 | 0.991 | 0.986 | 0.981 | 0.976 |
+|30.0 | 1.005 | 1.000 | 0.995 | 0.990 | 0.985 | 0.979 |
+|30.1 | 1.009 | 1.003 | 0.998 | 0.993 | 0.988 | 0.983 |
+|30.2 | 1.012 | 1.007 | 1.002 | 0.996 | 0.991 | 0.986 |
+|30.3 | 1.015 | 1.010 | 1.005 | 1.000 | 0.995 | 0.989 |
+|30.4 | 1.019 | 1.014 | 1.008 | 1.003 | 0.998 | 0.993 |
+|30.5 | 1.022 | 1.017 | 1.012 | 1.006 | 1.001 | 0.996 |
+|_____|_______|_______|_______|_______|_______|_______|
+ _____________________________________________
+| | |
+| | THERMOMETER. |
+| BAR.|_______________________________________|
+| | | | | | |
+| | 70° | 72° | 74° | 76° | 78° |
+|_____|_______|_______|_______|_______|_______|
+| | | | | | |
+|28.4 | 0.921 | 0.915 | 0.910 | 0.905 | 0.900 |
+|28.5 | 0.924 | 0.919 | 0.914 | 0.908 | 0.903 |
+|28.6 | 0.927 | 0.922 | 0.917 | 0.912 | 0.906 |
+|28.7 | 0.931 | 0.925 | 0.920 | 0.915 | 0.909 |
+|28.8 | 0.934 | 0.929 | 0.924 | 0.918 | 0.913 |
+|28.9 | 0.937 | 0.932 | 0.927 | 0.921 | 0.916 |
+|29.0 | 0.941 | 0.935 | 0.930 | 0.925 | 0.919 |
+|29.1 | 0.944 | 0.939 | 0.933 | 0.928 | 0.923 |
+|29.2 | 0.947 | 0.942 | 0.937 | 0.931 | 0.926 |
+|29.3 | 0.950 | 0.945 | 0.940 | 0.935 | 0.929 |
+|29.4 | 0.954 | 0.949 | 0.943 | 0.938 | 0.932 |
+|29.5 | 0.957 | 0.952 | 0.947 | 0.941 | 0.936 |
+|29.6 | 0.960 | 0.955 | 0.950 | 0.944 | 0.939 |
+|29.7 | 0.964 | 0.959 | 0.953 | 0.948 | 0.942 |
+|29.8 | 0.967 | 0.962 | 0.957 | 0.951 | 0.946 |
+|29.9 | 0.970 | 0.965 | 0.960 | 0.954 | 0.949 |
+|30.0 | 0.974 | 0.968 | 0.963 | 0.958 | 0.952 |
+|30.1 | 0.977 | 0.972 | 0.966 | 0.961 | 0.955 |
+|30.2 | 0.980 | 0.975 | 0.970 | 0.964 | 0.959 |
+|30.3 | 0.984 | 0.978 | 0.973 | 0.968 | 0.962 |
+|30.4 | 0.987 | 0.982 | 0.976 | 0.971 | 0.965 |
+|30.5 | 0.990 | 0.985 | 0.980 | 0.974 | 0.969 |
+|_____|_______|_______|_______|_______|_______|
+
+For the detection of phosphine, Bergé's solution may be used. It is a
+"solution of 8 to 10 parts of corrosive sublimate in 80 parts of water
+and 20 parts of 30 per cent. hydrochloric acid." It becomes cloudy when
+gas containing phosphine is passed into it. It is, however, applied most
+conveniently in the form of Keppeler's test-papers, which have been
+described in Chapter V. Test-papers for phosphine, the active body in
+which has not yet been divulged, have recently been produced for sale by
+F. B. Gatehouse.
+
+The estimation of phosphine will usually require to be carried out either
+(1) on gas directly evolved from carbide in order to ascertain if the
+carbide in question yields an excessive proportion of phosphine, or (2)
+upon acetylene which is presumably purified, drawn either from the outlet
+of the purifier or from the service-pipes, with the object of
+ascertaining whether an adequate purification in regard to phosphine has
+been accomplished. In either case, the method of estimation is the same,
+but in the first, acetylene should be specially generated from a small
+representative sample of the carbide and led directly into the apparatus
+for the absorption of the phosphine. If the acetylene passes into the
+ordinary gasholder, the amount of phosphine in gas drawn off from the
+holder will vary from time to time according to the temperature and the
+degree of saturation of the water in the holder-tank with phosphine, as
+well as according to the amount of phosphine in the gas generated at the
+time.
+
+A method frequently employed for the determination of phosphine in
+acetylene is one devised by Lunge and Cedercreutz. If the acetylene is to
+be evolved from a sample of carbide in order to ascertain how much
+phosphine the latter yields to the gas, about 50 to 70 grammes of the
+carbide, of the size of peas, are brought into a half-litre flask, and a
+tap-funnel, with the mouth of its stem contracted, is passed through a
+rubber plug fitting the mouth of the flask. A glass tube passing through
+the plug serves to convey the gas evolved to an absorption apparatus,
+which is charged with about 75 c.c. of a 2 to 3 per cent. solution of
+sodium hypochlorite. The absorption apparatus may be a ten-bulbed
+absorption tube or any convenient form of absorption bulbs which subject
+the gas to intimate contact with the solution. If acetylene from a
+service-pipe is to be tested, it is led direct from the nozzle of a gas-
+tap to the absorption tube, the outlet of which is connected with an
+aspirator or the inlet of an experimental meter, by which the volume of
+gas passed through the solution is measured. But if the generating flask
+is employed, water is allowed to drop from the tap-funnel on to the
+carbide in the flask at the rate of 6 to 7 drops a minute (the tap-funnel
+being filled up from time to time), and all the carbide will thus be
+decomposed in 3 to 4 hours. The flask is then filled to the neck with
+water, and disconnected from the absorption apparatus, through which a
+little air is then drawn. The absorbing liquid is then poured, and washed
+out, into a beaker; hydrochloric acid is added to it, and it is boiled in
+order to expel the liberated chlorine. It is then usual to precipitate
+the sulphuric acid by adding solution of barium chloride to the boiling
+liquid, allowing it to cool and settle, and then filtering. The weight of
+barium sulphate obtained by ignition of the filter and its contents,
+multiplied by 0.137, gives the amount of sulphur present in the acetylene
+in the form of sulphuretted hydrogen. The filtrate and washings from this
+precipitate are rendered slightly ammoniacal, and a small excess of
+"magnesia mixture" is added; the whole is stirred, left to stand for 12
+hours, filtered, the precipitate washed with water rendered slightly
+ammoniacal, dried, ignited, and weighed. The weight so found multiplied
+by 0.278 gives the weight of phosphorus in the form of phosphine in the
+volume of gas passed through the absorbent liquid.
+
+Objection may rightly be raised to the Lunge and Cedercreutz method of
+estimating the phosphine in crude acetylene on the ground that explosions
+are apt to occur when the gas is being passed into the hypochlorite
+solution. Also it must be borne in mind that it aims at estimating only
+the phosphorus which is contained in the gas in the form of phosphine,
+and that there may also be present in the gas organic compounds of
+phosphorus which are not decomposed by the hypochlorite. But when the
+acetylene is evolved from the carbide in proper conditions for the
+avoidance of appreciable heating it appears fairly well established that
+phosphorus compounds other than phosphine exist in the gas only in
+practically negligible amount, unless the carbide decomposed is of an
+abnormal character. Various methods of burning the acetylene and
+estimating the phosphorus in the products of combustion have, however
+been proposed for the purpose of determining the total amount of
+phosphorus in acetylene. Some of them are applicable to the simultaneous
+determination of the total sulphur in the acetylene, and in this respect
+become akin to the Gas Referees' method for the determination of the
+sulphur compounds in coal-gas.
+
+Eitner and Keppeler have proposed to burn the acetylene on which the
+estimation is to be made in a current of neat oxygen. But this procedure
+is rather inconvenient, and by no means essential. Lidholm liberated
+acetylene slowly from 10 grammes of carbide by immersing the carbide in
+absolute alcohol and gradually adding water, while the gas mixed with a
+stream of hydrogen leading to a burner within a flask. The flow of
+hydrogen was reduced or cut off entirely while the acetylene was coming
+off freely, but hydrogen was kept burning for ten minutes after the flame
+had ceased to be luminous in order to ensure the burning of the last
+traces of acetylene. The products of combustion were aspirated through a
+condenser and a washing bottle, which at the close were rinsed out with
+warm solution of ammonia. The whole of the liquid so obtained was
+concentrated by evaporation, filtered in order to remove particles of
+soot or other extraneous matter, and acidified with nitric acid. The
+phosphoric acid was then precipitated by addition of ammonium molybdate.
+
+J. W. Gatehouse burns the acetylene in an ordinary acetylene burner of
+from 10 to 30 litres per hour capacity, and passes the products of
+combustion through a spiral condensing tube through which water is
+dropped at the rate of about 75 c.c. per hour, and collected in a beaker.
+The burner is placed in a glass bell-shaped combustion chamber connected
+at the top through a right-angled tube with the condenser, and closed
+below by a metal base through which the burner is passed. The amount of
+gas burnt for one determination is from 50 to 100 litres. When the gas is
+extinguished, the volume consumed is noted, and after cooling, the
+combustion chamber and condenser are washed out with the liquid collected
+in the beaker and finally with distilled water, and the whole, amounting
+to about 400 c.c., is neutralised with solution of caustic alkali (if
+decinormal alkali is used, the total acidity of the liquid thus
+ascertained may be taken as a convenient expression of the aggregate
+amount of the sulphuric, phosphoric and silicic acids resulting from the
+combustion of the total corresponding impurities in the gas), acidified
+with hydrochloric acid, and evaporated to dryness with the addition
+towards the end of a few drops of nitric acid. The residue is taken up in
+dilute hydrochloric acid; and silica filtered off and estimated if
+desired. To the filtrate, ammonia and magnesia mixture are added, and the
+magnesium pyrophosphate separated and weighed with the usual precautions.
+Sulphuric acid may, if desired, be estimated in the filtrate, but in that
+case care must be taken that the magnesia mixture used was free from it.
+
+Mauricheau-Beaupré has elaborated a volumetric method for the estimation
+of the phosphine in crude acetylene depending on its decomposition by a
+known volume of excess of centinormal solution of iodine, addition of
+excess of standard solution of sodium thiosulphate, and titrating back
+with decinormal solution of iodine with a few drops of starch solution as
+an indicator. One c.c. of centinormal solution of iodine is equivalent to
+0.0035 c.c. of phosphine. This method of estimation is quickly carried
+out and is sufficiently accurate for most technical purposes.
+
+In carrying out these analytical operations many precautions have to be
+taken with which the competent analyst is familiar, and they cannot be
+given in detail in this work, which is primarily intended for ordinary
+users of acetylene, and not for the guidance of analysts. It may,
+however, be pointed out that many useful tests in connexion with
+acetylene supply can be conducted by a trained analyst, which are not of
+a character to be serviceable to the untrained experimentalist. Among
+such may be named the detection of traces of phosphine in acetylene which
+has passed through a purifier with a view to ascertaining if the
+purifying material is exhausted, and the estimation of the amount of air
+or other diluents in stored acetylene or acetylene generated in a
+particular manner. Advice on these points should be sought from competent
+analysts, who will already have the requisite information for the
+carrying out of any such tests, or know where it is to be found. The
+analyses in question are not such as can be undertaken by untrained
+persons. The text-book on "Gas Manufacture" by one of the authors gives
+much information on the operations of gas analysis, and may be consulted,
+along with Hempel's "Gas Analysis" and Winkler and Lunge's "Technical Gas
+Analysis."
+
+APPENDIX
+
+DESCRIPTIONS OF A NUMBER OF ACETYLENE GENERATORS AS MADE IN THE YEAR 1909
+
+(_The purpose of this Appendix is explained in Chapter IV., page 111,
+and a special index to it follows the general index at the end of this
+book._)
+
+AMERICA--CANADA.
+
+_Maker_: SICHE GAS CO., LTD., GEORGETOWN, ONTARIO.
+
+_Type_: Automatic; carbide-to-water.
+
+The "Siche" generator made by this firm consists of a water-tank
+_A_, having at the bottom a sludge agitator _N_ and draw-off
+faucet _O_, and rigidly secured within it a bell-shaped generating
+chamber _B_, above which rises a barrel containing the feed chamber
+_C_, surmounted by the carbide chamber _D_. The carbide used is
+granulated or of uniform size. In the generating chamber _B_ is an
+annular float _E_, nearly filling the area of the chamber, and
+connected, by two rods passing, with some lateral play, through apertures
+in the conical bottom of the feed chamber _C_, to the T-shaped
+tubular valve _F_. Consequently when the float shifts vertically or
+laterally the rods and valves at once move with it. The angle of the cone
+of the feed chamber and the curve of the tubular valve are based on the
+angle of rest of the size of carbide used, with the object of securing
+sensitiveness of the feed. The feed is thus operated by a very small
+movement of the float, and consequently there is but very slight rise and
+fall of the water in the generating chamber. Owing to the lateral play,
+the feed valve rarely becomes concentric with its seat. There is a cover
+_G_ over the feed valve _F_, designed to distribute the carbide
+evenly about the feed aperture and to prevent it passing down the hollow
+of the valve and the holes through which the connecting-rods pass. It
+also directs the course of the evolved gas on its way to the service-pipe
+through the carbide in the feed chamber _C_, whereby the gas is
+dried. The carbide chamber _D_ has at its bottom a conical valve,
+normally open, but closed by means of the spindle _H_, which is
+engaged at its upper end by the closing screw-cap _J_, which is
+furnished with a safelocking device to prevent its removal until the
+conical valve is closed and the hopper chamber _D_ thereby cut off
+from the gas-supply. The cap _J_, in addition to a leather washer to
+make a gas-tight joint when down, has a lower part fitting to make an
+almost gas-tight joint. Thus when the cap is off; the conical valve fits
+gas-tight; when it is on and screwed down it is gas-tight; and when on
+but not screwed down, it is almost gas-tight. Escape of gas is thus
+avoided. A special charging funnel _K_, shown in half-scale, is
+provided for inserting in place of the screw cap. The carbide falls from
+the funnel into the chamber _D_ when the chain is pulled. A fresh
+charge of carbide may be put in while the apparatus is in action. The
+evolved gas goes into the chamber _C_ through a pipe, with cock, to
+a dust-arrester _L_, which contains a knitted stocking lightly
+filled with raw sheep's wool through which the gas passes to the service-
+pipe. The dust-arrester needs its contents renewing once in one, two, or
+three years, according to the make of gas. The pressure of the gas is
+varied as desired by altering the height of water in the tank _A_.
+When cleaning the machine, the water must never be run below the top of
+the generating chamber.
+
+[Illustration: FIG. 24.--"SICHE" GENERATOR.]
+
+AMERICA--UNITED STATES.
+
+_Maker:_ J. B. COLT CO., 21 BARCLAY STREET, NEW YORK.
+
+_Type:_ Automatic; carbide-to-water.
+
+The "Colt" generator made by this firm comprises a carbide hopper mounted
+above a generating tank containing water, and an equalising bell
+gasholder mounted above a seal-pot having a vent-pipe _C_
+communicating with the outer air. The carbide hopper is charged with 1/4
+x 1/12 inch carbide, which is delivered from it into the water in the
+generating tank in small portions at a time through a double valve, which
+is actuated through levers connected to the crown of the equalising
+gasholder. As the bell of the gasholder falls the lever rotates a rock
+shaft, which enters the carbide hopper, and through a rigidly attached
+lever raises the inner plunger of the feed-valve. The inner plunger in
+turn raises the concentric outer stopper, thereby leaving an annular
+space at the base of the carbide hopper, through which a small delivery
+of carbide to the water in the generating tank then ensues. The gas
+evolved follows the course shown by the arrows in the figure into the
+gasholder, and raises the bell, thereby reversing the action of the
+levers and allowing the valve to fall of its own weight and so cut off
+the delivery of carbide. The outer stopper of the valve descends before
+the inner plunger and so leaves the conical delivery mouth of the hopper
+free from carbide. The inner plunger, which is capped at its lower end
+with rubber, then falls and seats itself moisture-tight on the clear
+delivery mouth of the hopper. The weight of the carbide in the hopper is
+taken by its sides and a projecting flange of the valve casing, so that
+the pressure of the carbide at the delivery point is slight and uniform.
+The outside of the delivery mouth is finished by a drip collar with
+double lip to prevent condensed moisture creeping upwards to the carbide
+in the hopper. A float in the generating tank, by its descent when the
+water falls below a certain level, automatically draws a cut off across
+the delivery mouth of the carbide hopper and so prevents the delivery of
+carbide either automatically or by hand until the water in the generating
+tank has been restored to its proper level. Interlocking levers, (11) and
+(12) in the figure, prevent the opening of the feed valve while the cap
+(10) of the carbide hopper is open for recharging the hopper. There is a
+stirrer actuated by a handle (9) for preventing the sludge choking the
+sludge cock. The gas passes into the gasholder through a floating seal,
+which serves the dual purpose of washing it in the water of the gasholder
+tank and of preventing the return of gas from the holder to the
+generating tank. From the gasholder the gas passes to the filter (6)
+where it traverses a strainer of closely woven cotton felt for the
+purpose of the removal of any lime.
+
+[Illustration: FIG. 25.--"COLT" GENERATING PLANT.]
+
+Drip pipes (30) and (31) connected to the inlet- and outlet-pipes of the
+gasholder are sealed in water to a depth of 6 inches, so that in the
+event of the pressure in the generator or gasholder rising above that
+limit the surplus gas blows through the seal and escapes through the
+vent-pipe _C_. There is also a telescopic blow-off (32) and (33),
+which automatically comes into play if the gasholder bell rises above a
+certain height.
+
+_Maker:_ DAVIS ACETYLENE CO., ELKHARDT, INDIANA.
+
+_Type:_ Automatic; carbide-to-water.
+
+The "Davis" generator made by this firm comprises an equalising bell
+gasholder with double walls, the inner wall surrounding a central tube
+rising from the top of the generating chamber, in which is placed a
+water-sealed carbide chamber with a rotatory feeding mechanism which is
+driven by a weight motor. The carbide falls from the chamber on to a wide
+disc from which it is pushed off a lump at a time by a swinging
+displacer, so arranged that it will yield in every direction and prevent
+clogging of the feeding mechanism. Carbide falls from the disk into the
+water of the generating chamber, and the evolved gas raises the bell and
+so allows a weighted lever to interrupt the action of the clockwork,
+until the bell again descends. The gas passes through a washer in the
+gasholder tank, and then through an outside scrubber to the service-pipe.
+There is an outside chamber connected by a pipe with the generating
+chamber, which automatically prevents over-filling with water, and also
+acts as a drainage chamber for the service- and blow-off-pipes. There is
+an agitator for the residuum and a sludge-cock through which to remove
+same. The feeding mechanism permits the discharge of lump carbide, and
+the weight motor affords independent power for feeding the carbide, at
+the same time indicating the amount of unconsumed carbide and securing
+uniform gas pressure.
+
+[Illustration: FIG. 26.--"DAVIS" GENERATOR.]
+
+_Maker:_ SUNLIGHT GAS MACHINE CO., 49 WARREN STREET, NEW YORK.
+
+_Type:_ Automatic; carbide-to-water.
+
+The "Omega" apparatus made by this firm consists of a generating tank
+containing water, and surmounted by a hopper which is filled with carbide
+of 1/4-inch size. The carbide is fed from the hopper into the generating
+tank through a mechanism consisting of a double oscillating cup so
+weighted that normally the feed is closed. The fall of the bell of the
+equalising gasholder, into which the gas evolved passes, operates a lever
+_B_, which rotates the weighted cup in the neck of the hopper and so
+causes a portion of carbide to fall into the water in the generating
+tank. The feed-cup consists of an upper cup into which the carbide is
+first delivered. It is then tipped from the upper cup into the lower cup
+while, at the same time, further delivery from the hopper is prevented.
+Thus only the portion of carbide which has been delivered into the lower
+cup is emptied at one discharge into the generator. There is a safety
+lock to the hopper cap which prevents the feeding mechanism coming into
+operation until the hopper cap is screwed down tightly. Provision is made
+for a limited hand-feed of carbide to start the apparatus. The gasholder
+is fitted with a telescoping vent-pipe, by which gas escapes to the open
+in the event of the bell being raised above a certain height. There is
+also an automatic cut-off of the carbide feed, which comes into operation
+it the gas is withdrawn too rapidly whether through leakage in the pipes
+or generating plant, or through the consumption being increased above the
+normal generating capacity of the apparatus. The gas evolved passes into
+a condensing or washing chamber placed beneath the gasholder tank and
+thence it travels to the gasholder. From the gasholder it goes through a
+purifier containing "chemically treated coke and cotton" to the supply-pipe.
+
+[Illustration: FIG. 27.--"OMEGA" GENERATOR.]
+
+1 Vent-cock handle.
+2 Residuum-cock handle.
+3 Agitator handle.
+4 Filling funnel.
+5 Water overflow.
+6 Hopper cap and lever.
+7 Starting feed.
+8 Rocker arm.
+9 Feed connecting-rod.
+A Pawl.
+B Lever for working feed mechanism.
+C Guide frame.
+D Residuum draw-off cock.
+G Chain from hopper cap to feed mechanism.
+H Blow-off and vent-pipe connexion.
+I Gas outlet from generator.
+J Gas service-cock.
+K Filling funnel for gasholder tank.
+L Funnel for condensing chamber.
+M Gas outlet at top of purifier.
+N Guides on gas-bell.
+O Crosshead on swinging pawl.
+P Crane carrying pawl.
+Q Shaft connecting feed mechanism.
+R Plug in gas outlet-pipe.
+S Guide-frame supports.
+U Removable plate to clean purifier.
+Z Removable plate to expose feed-cups for cleaning same.
+
+AUSTRIA-HUNGARY
+
+_Maker:_ RICH. KLINGER, GUMPOLDSKIRCHEN, NEAR VIENNA.
+
+_Type:_ Non-automatic; carbide-to-water.
+
+The generating plant made by this firm consists of the generator _A_
+which is supported in a concrete water and sludge tank _B_, a
+storage gasholder _J_, and purifiers _K_. In the top of the
+generator are guide-ways _F_, through each of which is passed a
+plunger _C_ containing a perforated cage charged with about 8 lb. of
+lump carbide. The plungers are supported by ropes passing over pulleys
+_D_, and when charged they are lowered through the guide-ways
+_F_ into the water in the tank _B_. The charge of carbide is
+thus plunged at once into the large body of water in the tank, and the
+gas evolved passes through perforations in the washer _G_ to the
+condenser _H_ and thence to the storage gasholder _J_. After
+exhaustion of the charge the plungers are withdrawn and a freshly charged
+cage of carbide inserted ready for lowering into the generating tank.
+There is a relief seal _f_ through which gas will blow and escape by
+a pipe _g_ to the open should the pressure within the apparatus
+exceed the depth of the seal, viz., about 9 inches. There is a syphon pot
+_N_ for the collection and withdrawal of condensed water. The sludge
+is allowed to accumulate in the bottom of the concrete tank _B_
+until it becomes necessary to remove it at intervals of about three
+months. Water is added to the tank daily to replace that used up in the
+generation of the gas. The gas passes from the storage holder through one
+of the pair of purifiers _K_, with water-sealed lids, which are
+charged with a chemical preparation for the removal of phosphoretted
+hydrogen. This purifying material also acts as a desiccating agent. From
+the purifiers the gas passes through the meter _L_ to the service-
+pipes.
+
+[Illustration: FIG. 28.--KLINGER'S GENERATING PLANT.]
+
+BELGIUM.
+
+_Maker_: SOC. AN. DE L'ACÉTYLITHE, 65 RUE DU MARCHE, BRUSSELS.
+
+_Type_: Automatic; contact.
+
+The generating apparatus made by this firm uses, instead of ordinary
+carbide, a preparation known as "acétylithe," which is carbide treated
+specially with mineral oil, glucose and sugar. The object of using this
+treated carbide is to avoid the effects of the attack of atmospheric
+humidity or water vapour, which, with ordinary carbide, give rise to the
+phenomena of after-generation. The generator comprises a water-tank
+_A_ with conical base, a basket _C_ containing the treated
+carbide inserted within a cylindrical case _B_ which is open at the
+bottom and is surmounted by a cylindrical filter _D_. At starting,
+the tank _A_ is filled with water to the level _N N'_. The
+water rises within the cylindrical case until it comes in contact with
+the treated carbide, which thereupon begins to evolve gas. The gas passes
+through the filter _D_, which is packed with dry cotton-wool, and
+escapes through the tap _M_. As soon as the contained air has been
+displaced by gas the outlet of the tap _M_ is connected by a
+flexible tube to the pipe leading to a purifier and the service-pipe.
+When the tap _M_ is closed, or when the rate of evolution of the gas
+exceeds the rate of consumption, the evolved gas accumulates within the
+cylindrical case _B_ and begins to displace the water, the level of
+which within the case is lowered from _S S'_, first to _S1 S'1_
+and ultimately to, say, _S2 S'2_. The evolution of gas is thereby
+gradually curtailed or stopped until more is required for consumption.
+The water displacement causes the water-level in the outer tank to rise
+to _N1 N'1_ and ultimately to, say _N2 N'2_. The lime formed by
+the decomposition of the carbide is loosened from the unattacked portion
+and taken more or less into solution as sucrate of lime, which is a
+soluble salt which the glucose or sugar in the treated carbide forms with
+lime. The solution is eventually run off through the cock _R_. The
+cover _T_ of the filter is screwed down on rubber packing until gas-
+tight. The purifier is charged with puratylene or other purifying
+material.
+
+[Illustration: FIG. 29.--ACÉTYLITHE GENERATOR.]
+
+_Maker_: L. DEBRUYNE, 22 PLACE MASUI, BRUSSELS.
+
+_Type_: (1) Automatic; carbide-to-water.
+
+The generating plant made by this firm, using granulated carbide,
+comprises an equalising gasholder _E_ alongside a generating tank
+_B_, which is surmounted by a closed carbide receptacle _A_ and
+a distributing appliance. The carbide receptacle is filled with
+granulated carbide and the lid _N_ screwed down; the carbide is then
+withdrawn from the base of the receptacle by the distributing appliance
+and discharged in measured quantities as required into the water in the
+generating tank. The distributing appliance is actuated by a weighted
+cord _H_ attached to the bell _I_ of the gasholder and
+discharges at each time a quantity of carbide only sufficient nearly to
+fill the gasholder with acetylene. The gas passes from the generator
+through the pipe _J_ and seal-pot _D_, or bypass _F_, to
+the gasholder. The generating tank is provided with a funnel _G_ for
+replacing the water consumed, a sludge-stirrer and a draw-off cock
+_L_, and a water-level cock _C_. The gas passes from the
+gasholder through a purifier _K_, charged with heratol, to the
+service-pipe.
+
+[Illustration: FIG. 30.--L. DEBRUYNE'S GENERATING PLANT FOR GRANULATED
+CARBIDE.]
+
+(2) Automatic; carbide-to-water.
+
+The "Debruyne" generator comprises an equalising bell gasholder _A_
+placed alongside a generating tank _B_ containing water into which
+lump carbide is discharged as necessary from each in turn of a series of
+chambers mounted in a ring above the generating tank. The chambers are
+removable for refilling, and when charged are hermetically sealed until
+opened in turn above the shoot _C_, through which their contents are
+discharged into the generating tank. The carbide contained in each
+chamber yields sufficient gas nearly to fill the gasholder. The
+discharging mechanism is operated through an arm _E_ attached to the
+bell _G_ of the gasholder, which sets the mechanism in motion when
+the bell has fallen nearly to its lowest position. The lip _L_
+serves for renewing the water in the generator, and the gas evolved goes
+through the pipe _K_ with tap _F_ to the gasholder. There is an
+eccentric stirrer for the sludge and a large-bore cock for discharging
+it. The gas passes from the gasholder through the pipe _J_ to the
+purifier _H_, charged with heratol, and thence to the service-pipe.
+
+[Illustration: FIG. 3l.--THE "DEBRUYNE" GENERATING PLANT FOR LUMP
+CARBIDE.]
+
+_Maker_: DE SMET VAN OVERBERGE, ALOST.
+
+_Type_: (1) Automatic; carbide-to-water.
+
+This generating apparatus comprises an equalising gasholder _A_
+placed alongside a generating tank _B_, above which is mounted on a
+rotating spindle a series of chambers _C_, arranged in a circle,
+which are filled with carbide. The generating tank is closed at the top,
+but on one side there is a shoot _D_ through which the carbide is
+discharged from the chambers in turn into the water in the tank. The
+series of chambers are rotated by means of a cord passing round a pulley
+_E_ and having a weight _F_ at one end, and being attached to
+the bell of the gasholder at the other. When the bell falls, owing to the
+consumption of gas, to a certain low position, the carbide chamber, which
+has been brought by the rotation of the pulley over the shoot, is opened
+at the bottom by the automatic liberation of a catch, and its contents
+are discharged into the generating tank. The contents of one carbide
+chamber suffice to fill the gasholder to two-thirds of its total
+capacity. The carbide chambers after filling remain hermetically closed
+until the bottom is opened for the discharge of the carbide. There is a
+sludge-cock _G_ at the bottom of the generating tank. The gas passes
+from the gasholder through a purifier _H_, which is ordinarily
+charged with puratylene.
+
+[Illustration: FIG. 32.--AUTOMATIC GENERATING PLANT OF DE SMET VAN
+OVERBERGE.]
+
+(2) Non-automatic; carbide-to-water.
+
+This apparatus comprises a storage bell gasholder _J_ placed
+alongside a generating tank in the top of which is a funnel _E_ with
+a counter-weighted lever pivoted on the arm _B_. The base of the
+funnel is closed by a flap valve _C_ hinged at _D_. When it is
+desired to generate gas the counter-weight _A_ of the lever is
+raised and the valve at the bottom of the funnel is thereby opened. A
+charge of carbide is then tipped into the funnel and drops into the water
+in the generating tank. The valve is then closed and the gas evolved goes
+through the pipe _G_ to the gasholder, whence it passes through a
+purifier to the service-pipe. There is a sludge-cock on the generating
+tank.
+
+[Illustration: FIG. 33.--NON-AUTOMATIC GENERATING PLANT OF DE SMET VAN
+OVERBERGE.]
+
+_Maker_: SOC. AN. BELGE DE LA PHOTOLITHE, 2 RUE DE HUY, LIÉGE.
+
+_Type_: Automatic; carbide-to-water.
+
+The "Photolithe" generating plant made by this firm comprises an
+equalising bell gasholder _A_ in the tank _O_, alongside a
+generating tank _B_ which is surmounted by a carbide storage
+receptacle divided into a number of compartments. These compartments are
+fitted with flap bottoms secured by catches, and are charged with
+carbide. Through the middle of the storage receptacle passes a spindle,
+to the upper end of which is attached a pulley _b_. Round the pulley
+passes a chain, one end of which carries a weight _n_, while in the
+other direction it traverses guide pulleys and is attached to a loop on
+the crown of the gasholder bell. When the bell falls below a certain
+point owing to the consumption of gas, it pulls the chain and rotates the
+pulley _b_ and therewith an arm _d_, which liberates the catch
+supporting the flap-bottom of the next in order of the carbide
+compartments. The contents of this compartment are thereby discharged
+through the shoot _C_ into the generating tank _B_. The gas
+evolved passes through the cock _R_ and the pipe _T_ into the
+gasholder, the rise of the bell of which takes the pull off the chain and
+allows the weight at its other end to draw it up until it is arrested by
+the stop _f_. The arm _d_ is thereby brought into position to
+liberate the catch of the next carbide receptacle. The generating tank is
+enlarged at its base to form a sludge receptacle _E_, which is
+provided with a sludge draw-off cock _S_ and a hand-hole _P_.
+Between the generating tank proper and the sludge receptacle is a grid,
+which is cleaned by means of a rake with handle _L_. The gas passes
+from the gasholder through a purifier _H_ charged with puratylene,
+to the service-pipe.
+
+[Illustration: FIG. 34.--"PHOTOLITHE" GENERATING PLANT.]
+
+The same firm also makes a portable generating apparatus in which the
+carbide is placed in a basket in the crown of the bell of the gasholder.
+This apparatus is supplied on a trolley for use in autogenous soldering
+or welding.
+
+FRANCE.
+
+_Maker_: LA SOC. DES APPLICATIONS DE L'ACÉTYLČNE, 26 RUE CADET,
+PARIS.
+
+_Type_: Automatic; carbide-to-water.
+
+The "Javal" generating plant made by this firm consists of an equalising
+bell gasholder _A_ in the tank _B_ with a series of buckets
+_D_, with removable bottoms _h_, mounted on a frame _F_
+round the guide framing of the holder. Alongside the gasholder stands the
+generating tank _H_ with shoot _K_, into which the carbide
+discharged from the buckets falls. On top of the generator is a tipping
+water-bucket _I_ supplied with water through a ball cock. The bell
+of the gasholder is connected by chains _a_ and _c_, and levers
+_b_ and _d_ with an arm which, when the bell descends to a
+certain point, comes in contact with the catch by which the bottom of the
+carbide bucket is held in place, and, liberating the same, allows the
+carbide to fall into the shoot. When the bell rises, in consequence of
+the evolved gas, the ring of carbide buckets is rotated sufficiently to
+bring the next bucket over the shoot. Thus the buckets are discharged in
+turn as required through the rise and fall of the gasholder bell.
+
+[Illustration: FIG. 35.--"JAVAL" GENERATOR.]
+
+The carbide falling from the opened bucket strikes the end _i_ of
+the lever _k_, and thereby tips the water-bucket _I_ and
+discharges its contents into the shoot of the generator. The rise in the
+level of the water in the generator, due to the discharge of the water
+from the bucket _I_, lifts the float _L_ and therewith, through
+the attached rod and chain _u_, the ball _s_ of the valve
+_t_. The sludge, which has accumulated in the base _N_ of the
+generator from the decomposition of the previous portion of carbide, is
+thereby discharged automatically into a special drain. The discharge-
+valve closes automatically when the float _L_ has sunk to its
+original level. The gas evolved passes from the generator through the
+seal-pot _M_ and the pipe _r_ with cock _q_ into the
+gasholder, from which it passes through the pipe _x_; with
+condensation chamber and discharge tap _y_ into the purifier
+_R_, which is charged with heratol.
+
+_Maker_: L'HERMITE, LOUVIERS, EURE.
+
+_Type_: (1) Automatic; carbide-to-water.
+
+The generating plant known as "L'Éclair," by this firm comprises an
+equalising bell gasholder _A_ floating in an annular water-seal
+_N_, formed in the upper part of a generating tank _B_ into
+which carbide enters through the shoot _K_. Mounted at the side of
+the tank is the carbide delivery device, which consists of the carbide
+containers _J_ supported on an axis beneath the water-sealed cover
+_H_. The containers are filled with ordinary lump carbide when the
+cover _H_ is removed. The tappet _O_ attached to the bell of
+the gasholder come in contact with a pawl when the gasholder bell
+descends to a certain level and thereby rotates a pinion on the
+protruding end of the axis which carries the carbide containers _J_.
+Each time the bell falls and the tappet strikes the pawl, one compartment
+of the carbide containers discharges its contents down the shoot _K_
+into the generating tank _B_. The gas evolved passes upwards and
+causes the bell _A_ to rise. The gas is prevented from rising into
+the shoot by the deflecting plates _G_. The natural level of the
+water in the generating tank, when the apparatus is in use, is shown by
+the dotted lines _L_. The lime sludge is discharged from time to
+time through the cock _E_, being stirred up by means of the agitator
+_C_ with handle _D_. When the sludge is discharged water is
+added through _M_ to the proper level. The gas evolved passes from
+the holder through the pipe with tap _F_ to the service-pipe. A
+purifier is supplied if desired.
+
+[Illustration: FIG. 36.--"L'ÉCLAIR," GENERATOR.]
+
+_References_
+
+A Gasholder.
+B Generator.
+C Agitator.
+D Handle of agitator.
+E Sludge-cock.
+F Gas outlet.
+G Deflecting plates.
+H Cover.
+I Carbide.
+J Automatic distributor.
+K Shoot.
+L Water-level.
+M Water-inlet.
+N Water-seal.
+O Tappet.
+
+(2) Automatic; water-to-carbide; contact.
+
+A generating plant known as "L'Étoile" made by this firm. A tappet on the
+bell of an equalising gasholder depresses a lever which causes water to
+flow into a funnel, the outlet of which leads to a generating chamber
+containing carbide.
+
+_Maker_: MAISON SIRIUS, FR. MANGIAMELI & CO., 34 RUE DES PETITS-
+HÔTELS, PARIS.
+
+_Type_: (1) Automatic; carbide-to-water.
+
+The generating plant made by this firm comprises a drum-shaped carbide
+holder mounted above a generating tank, a condenser, a washer, an
+equalising gasholder, and a purifier. The drum _A_ is divided into
+eight chambers _a_ each closed by a fastening on the periphery of
+the drum. These chambers are packed with lump carbide, which is
+discharged from them in turn through the funnel _B_ into the
+generating tank, which is filled with water to the level of the overflow
+cock _b_. A deflecting plate _d_ in the tank distributes the
+carbide and prevents the evolved gas passing out by way of the funnel
+_B_. The gas evolved passes through the pipe _O_ into the
+condenser, which is packed with coke, through which the gas goes to the
+pipe _E_ and so to the washer _P_ through the water, in which
+it bubbles and issues by the pipe _G_ into the gasholder. The bell
+_L_ of the gasholder is connected by a chain _C_ to the axis of
+the drum _A_, on which is a pinion with pawl so arranged that the
+pull on the chain caused by the fall of the bell of the gasholder rotates
+the drum by 1/8 of a turn. The catch on the outside of the carbide
+chamber, which has thereby been brought to the lowest position, is at the
+same time freed, so that the contents of the chamber are discharged
+through the funnel _B_. The evolved gas causes the bell to rise and
+the drum remains at rest until, owing to the consumption of gas, the bell
+again falls and rotates the drum by another 1/8 of a turn. Each chamber
+of the drum holds sufficient carbide to make a volume of gas nearly equal
+to the capacity of the gasholder. Thus each discharge of carbide very
+nearly fills the gasholder, but cannot over-fill it. The bell is provided
+with a vent-pipe _i_, which comes into operation should the bell
+rise so high that it is on the point of becoming unsealed. From the
+gasholder the gas passes through the pipe _J_, with cock _e_,
+to the purifier, which is charged with frankoline, puratylene, or other
+purifying material, whence it passes to the pipe _N_ leading to the
+place of combustion. The generating tank is provided with a sludge-cock
+_g_, and a cleaning opening with lid _f_. This generating plant
+has been primarily designed for the use of acetylene for autogenous
+welding, and is made also mounted on a suitable trolley for transport for
+this purpose.
+
+[Illustration: FIG. 37.--"SIRIUS" GENERATOR.]
+
+(2) Automatic; carbide-to-water.
+
+A later design of generating plant, known as the Type G, also primarily
+intended for the supply of acetylene for welding, has the carbide store
+mounted in the crown of the bell of the equalising gasholder, to the
+framing of the tank of which are attached a purifier, charged with
+frankoline, and a safety water-seal or valve. The whole plant is mounted
+on a four-legged stand, and is provided with handles for carrying as a
+whole without dismounting. It is made in two sizes, for charges of 5-1/2
+and 11 lb. of carbide respectively.
+
+GERMANY.
+
+_Maker_: KELLER AND KNAPPICH, G.m.b.H., AUGSBURG.
+
+_Type_: Non-automatic; carbide-to-water.
+
+The "Knappich" generating plant made by this firm embodies a generating
+tank, one-half of which is closed, and the other half of which is open at
+the top, containing water. A small drum containing carbide is attached by
+a clamp to the end of a lever which projects above the open half of the
+tank. The lever is fastened to a horizontal spindle which is turned
+through 180° by means of a counter-weighted lever handle. The carbide
+container is thus carried into the water within the closed half of the
+tank, and is opened automatically in transit. The carbide is thus exposed
+to the water and the evolved gas passes through a pipe from the top of
+the generating tank to a washer acting on the Livesey principle, and
+thence to a storage gasholder. The use of closed carbide containers in
+charging is intended to preclude the introduction of air into the
+generator, and the evolution and escape of gas to the air while the
+carbide is being introduced. Natural circulation of the water in the
+generating tank is encouraged with a view to the dissipation of heat and
+washing of the evolved gas. From the gasholder the gas passes in a
+downward direction through two purifiers arranged in series, charged with
+a material supplied under the proprietary name of "Carburylen." This
+material is stated to act as a desiccating as well as a purifying agent.
+The general arrangement of the plant is shown in the illustration. (Fig.
+38).
+
+[Illustration: FIG. 38.--"KNAPPICH" GENERATING PLANT.]
+
+_Maker_: NORDISCHE AZETYLEN-INDUSTRIE; ALTONA-OTTENSEN.
+
+_Type_: Automatic; water-to-carbide; "drawer."
+
+The apparatus made by this firm consists of an equalising gasholder with
+bell _D_ and tank _E_, a water-tank _O_, and two drawer
+generators _C_ situated in the base of the gasholder tank. The
+water-supply from the tank _O_ through the pipe _P_ with valve
+_Q_ is controlled by the rise and fall of the bell through the
+medium of the weight _J_ attached to the bell. When the bell
+descends this weight rests on _K_ and so moves a counter-weighted
+lever, which opens the valve _Q_. The water then flows through the
+nozzle _B_ into one division of the funnel _A_ and down the
+corresponding pipe to one of the generators. The generators contain trays
+with compartments intended to be half filled with carbide. The gas
+evolved passes up the pipe _T_ and through the seal _U_ into
+the bell of the gasholder. There is a safety pipe _F_, the upper end
+of which is carried outside the generator house. From the gasholder the
+gas is delivered through the cock _M_ to a purifier charged with a
+special purifying material mixed with cork waste and covered with
+wadding. There is a drainage cock _N_ at the base of the purifier.
+The nozzle _B_ of the water-supply pipe is shifted to discharge into
+either compartment of the funnel _A_, according to which of the two
+generators is required to be in action. The other generator may then be
+recharged without interfering with the continuous working of the plant.
+
+[Illustration: FIG. 39.--GENERATING PLANT OF THE NORDISCHE AZETYLEN-
+INDUSTRIE.]
+
+GREAT BRITAIN AND IRELAND.
+
+_Maker:_ THE ACETYLENE CORPORATION OF GREAT BRITAIN LTD., 49
+VICTORIA STREET, LONDON, S.W.
+
+_Type:_ (1) Automatic; water-to-carbide; contact, superposed pans.
+
+The "A1" generating plant made by this firm comprises a bell gasholder,
+with central guide, standing alongside the generator. The generator
+consists of a rectangular tank in which is a generating chamber having a
+water-sealed lid with pressure test-cock _I_. Into the generating
+chamber fit a number of pans _J_, which are charged with carbide.
+Water is supplied to the generating chamber from an overhead tank
+_B_ through the starting tap _D_ and the funnel _E_. It
+flows out of the supply-pipe near the top of the generating chamber
+through a slot in the side of the pipe facing the corner of the chamber,
+so that it runs down the latter without splashing the carbide in the
+upper pans. It enters first the lowest carbide pan through the
+perforations, which are at different levels in the side of the pan. It
+thus attacks the carbide from the bottom upwards. The evolved gas passes
+from the generating chamber through a pipe opening near the top of the
+same to the washer _A_, which forms the base of the generating tank.
+It bubbles through the water in the washer, which therefore also serves
+as a water-seal, and passes thence to the gasholder. On the bell of the
+gasholder is an arm _C_ which, when the holder descends nearly to
+its lowest point, depresses the rod _C_, which is connected by a
+chain to a piston in the outlet-pipe from the water-tank _B_. The
+fall of the gasholder thereby raises the piston and allows water to flow
+out of the tank _B_ through the tap _D_ to the funnel _E_.
+The generating tank is connected by a pipe, with tap _G_, with the
+washer _A_, and the water in the generating tank is run off through
+this pipe each time the generating chamber is opened for recharging,
+thereby flushing out the washer _A_ and renewing the water in the
+same. There is a sludge discharging tap _F_. With a view to the
+ready dissipation of the heat of generation the generating chamber is
+made rectangular and is placed in a water-tank as described. Some of the
+heat of generation is also communicated to the underlying washer and
+warms the water in it, so that the washing of the gas is effected by warm
+water. Water condensing in the gasholder inlet-pipe falls downwards to
+the washer. There is a water lip _H_ by which the level of the water
+in the washer is automatically kept constant. The gasholder is provided
+with a safety-pipe _K_, which allows gas to escape through it to the
+open before the sides of the holder become unsealed, should the holder
+for any reason become over-filled. The holder is of a capacity to take
+the whole of the gas evolved from the carbide in one pan, and the water-
+tank _B_ holds just sufficient water for the decomposition of one
+charge of the generator. From the gasholder the gas passes through a
+purifier, which is ordinarily charged with "Klenzal," and a baffle-box
+for abstraction of dust, to the service-pipe. With plants intended to
+supply more than forty lights for six hours, two or more generating
+chambers are employed, placed in separate compartments of one rectangular
+generating tank. The water delivery from the water-tank _B_ then
+takes place into a trough with outlets at different levels for each
+generating chamber. By inspection of this trough it may be seen at once
+whether the charge in any generating chamber is unattacked, in course of
+attack, or exhausted.
+
+[Illustration: FIG. 40.--THE "A1" GENERATING PLANT OF THE ACETYLENE
+CORPORATION OF GREAT BRITAIN, LTD.]
+
+(2) Automatic; water-to-carbide; contact.
+
+The same firm also makes the "Corporation Flexible-Tube Generator," which
+is less costly than the "A1" (_vide supra_). The supply of water to
+the generating vessels takes place from the tank of the equalising bell
+gasholder and is controlled by a projection on the bell which depresses a
+flexible tube delivering into the generating vessels below the level of
+the water inlet to the tube.
+
+(3) Automatic; water-to-carbide; "drawer."
+
+The same firm also makes a generator known as the "A-to-Z," which is less
+costly than either of the above. In it water is supplied from the tank of
+a bell gasholder to a drawer type of generator placed in the base of the
+gasholder tank. The supply of water is controlled by an external piston-
+valve actuated through the rise and fall of the bell of the gasholder.
+The flow of water to the generator is visible.
+
+_Maker_: THE ACETYLENE GAS AND CARBIDE OF CALCIUM CO., PONTARDAWE,
+R.S.O., GLAM.
+
+_Type_: Automatic; water-to-carbide; flooded compartment.
+
+The "Owens" generator made by this firm comprises an equalising bell
+gasholder alongside which are placed two or more inclined generating
+cylinders. The front lower end of each cylinder is fitted with a lid
+which is closed by a screw clamp. There is inserted in each cylinder a
+cylindrical trough, divided into ten compartments, each of which contains
+carbide. Water is supplied to the upper ends of the cylinders from a
+high-level tank placed at the back of the gasholder. In the larger sizes
+the tank is automatically refilled from a water service through a
+ball-cock. The outlet-valve of this tank is operated through a counter-
+weighted lever, the unweighted end of which is depressed by a loop,
+attached to the crown of the gasholder bell, when the bell has nearly
+reached its lowest position. This action of the bell on the lever opens
+the outlet-valve of the tank and allows water to flow thence into one of
+the generating cylinders. It is discharged into the uppermost of the
+compartments of the carbide trough, and when the carbide in that
+compartment is exhausted it flows over the partition into the next
+compartment, and so on until the whole trough is flooded. The gas passes
+from the generating cylinders through a water-seal and a baffle plate
+condenser placed within the water link of the gasholder to the bell of
+the latter. There is a water seal on the water supply-pipe from the tank
+to the generators, which would be forced should the pressure within the
+generators for any reason become excessive. There is also a sealed vent-
+pipe which allows of the escape of gas from the holder to the open should
+the holder for any reason be over filled. The gas passes from the holder
+through a purifier charged with "Owens" purifying material to the service
+pipe. The plant is shown in Fig 41.
+
+[Illustration: FIG. 41.--"OWENS" GENERATOR.]
+
+_Maker_ ACETYLENE ILLUMINATING CO, LTD, 268-270 SOUTH LAMBETH ROAD,
+LONDON, SW
+
+_Type_ (1) Non automatic, carbide to water
+
+The generator _A_ of this type made by this firm is provided with a
+loading box _B_, with gas tight lid, into which the carbide is put.
+It is then discharged by moving a lever which tilts the hinged bottom
+_D_ of the box _B_, and so tips the carbide through the shoot
+_E_ on to the conical distributor _F_ and into the water in the
+generating chamber. There is a sludge cock _G_ at the base of the
+generator. Gas passes as usual from the generator to a washer and storage
+gasholder. Heratol is the purifying material supplied.
+
+[Illustration: FIG. 42.--CARBIDE-TO-WATER GENERATOR OF THE ACETYLENE
+ILLUMINATING CO., LTD.]
+
+(2) Non-automatic; water-to-carbide; contact.
+
+The generator _A_ is provided with a carbide container with
+perforated base, and water is supplied to it from a delivery-pipe through
+a scaled overflow. The gas evolved passes through the pipe _E_ to
+the washer _B_, which contains a distributor, and thence to the
+storage gasholder _G_. There is a sludge-cock _F_ at the base
+of the generator. From the gasholder the gas passes through the purifier
+_D_, charged with heratol, to the service-pipe.
+
+[Illustration: FIG. 43.--WATER-TO-CARBIDE GENERATING PLANT OF THE
+ACETYLENE ILLUMINATING CO., LTD.]
+
+_Maker_: THE ALLEN CO., 106 VICTORIA STREET, LONDON, S.W.
+
+_Type_: Automatic; water-to-carbide; contact, superposed trays.
+
+The generating plant made by this firm comprises an equalising bell
+gasholder, from the tank of which water is supplied through a flexible
+tube to the top of a water-scaled generating chamber in which is a
+vertical cylinder containing a cage packed with carbide. The open end of
+the flexible tube is supported by a projection from the bell of the
+gasholder, so that as the bell rises it is raised above the level of the
+water in the tank and so ceases to deliver water to the generator until
+the bell again falls. The water supplied flows by way of the water-seal
+of the cover of the generating chamber to the cylinder containing the
+carbide cage. Larger sizes have two generating chambers, and the nozzle
+of the water delivery-pipe may be switched over from one to the other.
+There is an overflow connexion which brings the second chamber
+automatically into action when the first is exhausted. One chamber may be
+recharged while the other is in action. Spare cylinders and cages are
+provided for use when recharging. There is a cock for drawing off water
+condensing in the outlet-pipe from the gasholder. The gas passes from the
+holder to the lower part of a purifier with water-scaled cover, through
+the purifying material in which it rises to the outlet leading to the
+service-pipe. Purifying material under the proprietary name of the
+"Allen" compound is supplied. The plant is shown in Fig. 44.
+
+[Illustration: FIG. 44.--"ALLEN" FLEXIBLE-TUBE GENERATOR.]
+
+Maker: THE BON-ACCORD ACETYLENE GAS CO., 285 KING STREET, ABERDEEN.
+
+Type: Automatic; water-to-carbide; contact, superposed trays.
+
+The "Bon Accord" generating plant made by this firm comprises an
+equalising displacement gasholder _B_ immersed in a water-tank
+_A_. Alongside the tank are placed two water-jacketed generating
+chambers _G1_ and _G2_ containing cages _K_ charged with
+carbide. Water passes from within the gasholder through the water inlet-
+pipes _L1 L2_, the cock _H_, and the pipes _F1 F2_ to the
+generating chambers, from which the gas evolved travels to the holder
+_B_, in which it displaces water until the water-level falls below
+the mouths of the pipes _L1_ and _L2_, and so cuts off the
+supply of water to the generating chambers. The gas passes from the
+holder _B_ through the pipe with outlet-cock _T_ to a washer
+containing an acid solution for the neutralisation of ammonia, then
+through a purifier containing a "special mixture of chloride of lime."
+After that through a tower packed with lime, and finally through a
+pressure regulator, the outlet of which is connected to the service-pipe.
+There is an indicator _I_ to show the amount of gas in the holder.
+One generator may be charged while the other is in action.
+
+[Illustration: FIG. 45.--"BON-ACCORD" GENERATOR.]
+
+_Maker_: FREDK. BRABY AND CO., LTD., ASHTON GATE WORKS, BRISTOL; AND
+352-364 EUSTON ROAD, LONDON.
+
+_Type:_ (I) Automatic; carbide-to-water.
+
+The "A" type of generator made by this firm comprises an equalising bell
+gasholder, round the bell of which are arranged a series of buckets which
+are charged with carbide. Those buckets are discharged in turn as the
+bell falls from time to time through a mechanism operated by a weight
+suspended from a wire cord on a revolving spindle. The carbide is
+discharged on to a different spot in the generating tank from each
+bucket. There is a cock for the periodical removal of sludge. Gas passes
+through a purifier charged with puratylene to the service-pipe. The
+disposition of the parts of the plant and the operating mechanism arc
+shown in the accompanying figure, which represents the generating
+apparatus partly in elevation and partly in section. The carbide buckets
+(1) are loosely hooked on the flat ring (2) bolted to the gasholder tank
+(3). The buckets discharge through the annular water-space (4) between
+the tank and the generator (5). The rollers (6), fitted on the generator,
+support a ring (7) carrying radial pins (8) projecting outwards, one pin
+for each bucket. The ring can travel round on the rollers. Superposed on
+the ring is a tray (9) closed at the bottom except for an aperture
+beneath the throat (11), on which is mounted an inclined striker (12),
+which strikes the projecting tongues (1_a_) of the lids of the
+buckets in turn. There is fixed to the sides of the generator a funnel
+(13) with open bottom (13_a_) to direct the carbide, on to the
+rocking grid (14) which is farther below the funnel than appears from the
+figure. Gas passing up behind the funnel escapes through a duct (15) to
+the gasholder. The ring (7) is rotated through the action of the weight
+(16) suspended by the chain or rope (17) which passes round the shaft
+(18), which is supported by the bracket (19) and has a handle for winding
+up. An escapement, with upper limb (20_a_) and lower limb
+(20_b_), is pivotally centred at (21) in the bracket (19) and
+normally restrains the turning of the shaft by the weight. There is a
+fixed spindle (24) supported on the bracket (23)--which is fixed to the
+tank or one of the guide-rods--having centred on it a curved bar or
+quadrant (25) running loose on the spindle (24) and having a crank arm
+(26) to which is connected one end of a rod (27) which, at the other end,
+is connected to the arm (28) of the escapement. The quadrant bears at
+both extremities against the flat bar (29) when the bell (22) is
+sufficiently raised. The bar (29) extends above the bell and carries an
+arm (30) on which is a finger (30_a_). There is fixed on the shaft
+(18) a wheel (31), with diagonal divisions or ways extending from side to
+side of its rim, and stop-pins (32) on one side at each division. A
+clutch prevents the rotation of the wheel during winding up.
+
+[Illustration: FIG. 46.--THE "A" GENERATOR OF FRED K. BRABY AND CO.,
+LTD.]
+
+(2) Automatic; water-to-carbide; contact, superposed trays.
+
+The type "B" generator made by this firm comprises an equalising bell
+gasholder, a crescent-shaped feed water-tank placed on one side of the
+gasholder, and mechanism for controlling a tap on the pipe by which the
+feed water passes to a washer whence it overflows through a seal into a
+horizontal generating chamber containing cells packed with carbide. The
+mechanism controlling the water feed embodies the curved bar (25),
+connecting-rod (27) and flat guide-bar (29) as used for controlling the
+carbide feed in the "A" type of generator (Fig. 46). When the bell
+descends water is fed into the washer, and the water-level of the seal is
+thus automatically maintained. The gas evolved passes through a pipe,
+connecting the seal on the top of the generating chamber with the washer,
+into the gasholder. Plants of large size have two generating chambers
+with connexions to a single washer.
+
+_Maker:_ THE DARGUE ACETYLENE GAS CO., 57 GREY STREET, NEWCASTLE-ON-
+TYNE.
+
+_Type:_ Automatic; water-to-carbide; "drawer."
+
+The "Dargue" acetylene generator made by this firm comprises an
+equalising bell gasholder _B_ floating in a water-tank _A_,
+which is deeper than is necessary to submerge the bell of the gasholder.
+In the lower part of this tank are placed two or more horizontal
+generating chambers which receive carbide-containing trays divided by
+partitions into a number of compartments which are half filled with
+carbide. Water is supplied from the gasholder tank through the tap
+_E_ and pipe _F_ to the generating chambers in turn. It rises
+in the latter and floods the first compartment containing carbide before
+gaining access to the second, and so on throughout the series of
+compartments. As soon as the carbide in the first generating chamber is
+exhausted, the water overflows from it through the pipe with by-pass tap
+_J_ to the second generating chamber. The taps _G_ and _H_
+serve to disconnect one of the generating chambers from the water-supply
+during recharging or while another chamber is in action. The gas evolved
+passes from each generating chamber through a pipe _L_, terminating
+in the dip-pipe _M_, which is provided with a baffle-plate having
+very small perforations by which the stream of gas is broken up, thereby
+subjecting it to thorough washing by the upper layers of water in the
+gasholder tank. The washed gas, which thus enters the gasholder, passes
+from it through the pipe _N_ with main cock _R_ to the service-
+pipes. The water-supply to the generator is controlled through the tap
+_E_, which is operated by a chain connected to an arm attached to
+the bell of the gasholder.
+
+The water in the gasholder tank is accordingly made to serve for the
+supply of the generating chambers, for the washing of the gas, and as a
+jacket to the generating chambers. The heat evolved by the decomposition
+of the carbide in the latter creates a circulation of the water, ensuring
+thereby thorough mixing of the fresh water, which is added from time to
+time to replace that removed for the decomposition of the carbide, with
+the water already in the tank. Thus the impurities acquired by the water
+from the washing of the gas do not accumulate in it to such an extent as
+to render it necessary to run off the whole of the water and refill,
+except at long intervals. A purifier, ordinarily charged with puratylene,
+is inserted in many cases after the main cock _R_. The same firm
+makes an automatic generator on somewhat similar lines, specially
+designed for use in autogenous welding, the smaller sizes of which are
+readily portable.
+
+[Illustration: FIG. 47.--"DARGUE" GENERATOR.]
+
+_Maker_: J. AND J. DRUMMOND, 162 MARKET STREET, ABERDEEN.
+
+_Type_: Automatic; water-to-carbide; contact.
+
+The generating plant made by this firm comprises two or more generating
+vessels _B_ in which carbide is contained in removable cases
+perforated at different levels. Water is supplied to these generating
+vessels, entering them at the bottom, from an elevated tank _A_
+through a pipe _C_, in which is a tap _F_ connected by a lever
+and chain _L_ with the bell _G_ of the equalising gasholder
+_H_, into which the evolved gas passes. The lever of the tap
+_F_ is counter-weighted so that when the bell _G_ descends the
+tap is opened, and when the bell rises the tap is closed. The gas passes
+from the generating chambers _B_ through the pipe _D_ to the
+washer-cooler _E_ and thence to the gasholder. From the latter it
+passes through the dry purifier _J_ to the service-pipe. The
+gasholder bell is sealed in oil contained in an annular tank instead of
+in the usual single-walled tank containing water. The purifying material
+ordinarily supplied is puratylene. The apparatus is also made to a large
+extent in a compact form specially for use on board ships.
+
+[Illustration: FIG. 48.--J. AND J. DRUMMOND'S GENERATING PLANT.]
+
+_Agents_: FITTINGS, LTD., 112 VICTORIA STREET, S.W.
+
+_Type_: Automatic; carbide-to-water.
+
+The "Westminster" generator supplied by this firm is the "Davis"
+generator described in the section of the United States. The rights for
+the sale of this generator in Great Britain are held by this firm.
+
+_Maker_: LOCKERBIE AND WILKINSON, TIPTON, STAFFS.
+
+_Type_: (1) Automatic; water-to-carbide; contact, superposed trays.
+
+The "Thorscar" generator of this firm comprises an equalising gasholder,
+the gas-space of the bell _B_ of which is reduced by conical upper
+walls. When the bell descends and this lining enters the water in the
+tank _A_ the displacement of water is increased and its level raised
+until it comes above the mouths of the pipes _E_, through which a
+portion then flows to the generators _D_. The evolution of the gas
+in the latter causes the bell to rise and the conical lining to be lifted
+out of the water, the level of which thereupon falls below the mouths of
+the pipes _E_ in consequence of the reduced displacement of the
+bell. The supply of water to the generators is thus cut off until the
+bell again falls and the level of the water in the tank is raised above
+the mouths of the pipes _E_. The generating chambers _D_ are
+provided with movable cages _F_ in which the carbide is arranged on
+trays. The gas evolved travels through a scrubbing-box _G_
+containing charcoal, and the pipe _J_ with drainage-pipe _P_ to
+the water-seal or washer _K_ inside the holder, into which it then
+passes. The outlet-pipe for gas from the holder leads through the
+condensing coil _L_ immersed in the water in the tank to the
+condensed water-trap _N_, and thence by the tap _Q_ to the
+supply-pipe. The generating chambers are water-jacketed and provided with
+gauge-glasses _H_ to indicate when recharging is necessary, and also
+with sludge-cocks _M_. The object of the displacement cone in the
+upper part of the bell is to obtain automatic feed of water to the
+carbide without the use of cocks or movable parts. There is a funnel-
+shaped indicator in front of the tank for regulating the height of water
+to a fixed level, and also an independent purifier, the purifying
+material or which is supplied under the proprietary name of "Thorlite."
+
+[Illustration: FIG. 49.--"THORSCAR" GENERATOR.]
+
+(2) Non-automatic; water-to-carbide; "drawer."
+
+This generating plant, the "Thorlite," comprises a water-tank _A_
+from which water is admitted to the drawer generating chambers _B_,
+one of which may be recharged while the other is in operation. The gas
+evolved passes through a seal _C_ to the gasholder _D_, whence
+it issues as required for use through the purifier _E_ to the
+supply-pipe. For the larger sixes a vertical generating chamber is used.
+The purifier and purifying material are the same as for the automatic
+plant of the same firm.
+
+[Illustration: FIG. 50.--"THORLITE" GENERATING PLANT.]
+
+_Maker_: THE MANCHESTER ACETYLENE GAS CO., LTD., ACRE WORKS,
+CLAYTON, MANCHESTER.
+
+_Type_: Automatic; water-to-carbide; "drawer."
+
+The plant made by this firm comprises an equalising gasholder _A_
+from the tank of which water is supplied to generating cylinders _B_
+placed at the side of the tank, the number of which varies with the
+capacity of the plant. The cylinders receive tray carbide-containers
+divided into compartments perforated at different levels so that they are
+flooded in turn by the inflowing water. A weight _C_ carried by a
+chain _D_ from one end of a lever _E_ pivoted to the framing of
+the gasholder is supported by the bell of the gasholder when the latter
+rises; but when the holder falls the weight _C_, coming upon the
+lever _E_, raises the rod _F_, which thereupon opens the valve
+_G_, which then allows water to flow from the gasholder tank through
+the pipe _H_ to one of the generating cylinders. When the carbide in
+the first cylinder is exhausted, the water passes on to a second. One
+generating cylinder may be recharged while another is in action. The
+rising of the holder, due to the evolved gas, causes the bell to support
+the weight _C_ and thus closes the water supply-valve _G_. The
+gas evolved passes through vertical condensers _J_ into washing-
+boxes _K_, which are placed within the tank. The gas issues from the
+washing-boxes into the gasholder bell, whence it is withdrawn through the
+pipe _L_ which leads to the purifier. Puratylene is the purifying
+material ordinarily supplied by this firm.
+
+[Illustration: FIG. 51.--GENERATING PLANT OF THE MANCHESTER ACETYLENE GAS
+CO., LTD.]
+
+_Maker:_ R,. J. MOSS AND SONS, 98 SNOW HILL, BIRMINGHAM.
+
+_Type:_ (1) Automatic; water-to-carbide; superposed trays.
+
+The "Moss" generator, "Type A," made by this firm comprises an equalising
+gasholder, four, three, or two generating chambers, and an intermediate
+water-controlling chamber. Each generating chamber consists of a frame in
+which are arranged about a central tube trays half filled with carbide,
+having water inlet-holes at several different levels, and each divided
+into two compartments. Over this frame is put a bell-shaped cover or cap,
+and the whole is placed in an outer tank or bucket, in the upper part of
+which is a water inlet-orifice. The water entering by this orifice passes
+down the outside of the bell, forming a water-seal, and rises within the
+bell to the perforations in the carbide trays from the lowest upwards,
+and so reaches the carbide in successive layers until the whole has been
+exhausted. The gas evolved passes through the central tube to a water-
+seal and condensing tank, through which it escapes to the controlling
+chamber, which consists of a small water displacement chamber, the gas
+outlet of which is connected to the equalising gasholder. The bell of the
+equalising gasholder is weighted or balanced so that when it rises to a
+certain point the pressure is increased to a slight extent and
+consequently the level of the water in the displacement controlling
+chamber is lowered. In this chamber is a pipe perforated at about the
+water-level, so that when the level is lowered through the increased
+pressure thrown by the rising gasholder the water is below the
+perforations and cannot enter the pipe. The pipe leads to the water
+inlet-orifices of the generating tanks and when the equalising gasholder
+falls, and so reduces the pressure within the controlling chamber, the
+water in the latter rises and flows through the pipe to the generating
+tanks. The water supplied to the carbide is thus under the dual control
+of the controlling chamber and of the differential pressure within the
+generating tank. The four generators are coupled so that they come into
+action in succession automatically, and their order of operation is
+naturally reversed after each recharging. An air-cock is provided in the
+crown of the bell of each generator and, in case there should be need of
+examination when charged, cocks are provided in other parts of the
+apparatus for withdrawing water. There is a sludge-cock on each
+generator. The gas passes from the equalising gasholder through a
+purifier, for which the material ordinarily supplied is puratylene.
+
+[Illustration: FIG. 52.--"MOSS TYPE A" GENERATOR.]
+
+The "Moss Type B" generator is smaller and more compact than "Type A." It
+has ordinarily only two generating chambers, and the displacement water
+controlling chamber is replaced by a bell governor, the bell of which is
+balanced through a lever and chains by a weight suspended over the bell
+of the equalising gasholder, which on rising supports this counter-weight
+and so allows the governor bell to fall, thereby cutting off the flow of
+water to the generating chambers.
+
+[Illustration: FIG 53.--"MOSS TYPE B" GENERATOR.]
+
+The "Moss Type C" generator is smaller than either "Type A" or "B," and
+contains only one generating chamber, which is suspended in a pocket in
+the crown of the equalising gasholder. Water enters through a hole near
+the top of the bucket of the generating chamber, when it descends with
+the holder through the withdrawal of gas from the latter.
+
+[Illustration: FIG 54.--"MOSS TYPE C" GENERATOR.]
+
+(2) Semi-automatic; water-to-carbide; superposed trays.
+
+The "Moss Semi-Non-Auto" generating plant resembles the automatic plant
+described above, but a storage gasholder capable of holding the gas
+evolved from one charging of the whole of the generating chambers is
+provided in place of the equalising gasholder, and the generation of gas
+proceeds continuously at a slow rate.
+
+The original form of the "Acetylite" generator (_vide infra_)
+adapted for lantern use is also obtainable of R. J. Moss and Sons.
+
+_Maker:_ WM. MOYES AND SONS, 115 BOTHWELL STREET, GLASGOW.
+
+_Type:_ Automatic; carbide-to-water.
+The "Acetylite" generator made by this firm consists of an equalising
+gasholder and one or more generating tanks placed alongside it. On the
+top of each generating tank is mounted a chamber, with conical base,
+charged with granulated carbide 1/8 to 1/2 inch in size. There is an
+opening at the bottom of the conical base through which passes a rod with
+conical head, which, when the rod is lowered, closes the opening. The rod
+is raised and lowered through levers by the rise and fall of the bell of
+the equalising gasholder, which, when it has risen above a certain point,
+supports a counter-weight, the pull of which on the lever keeps the
+conical feed-valve open. The gas evolved in the generating tanks passes
+through a condensing chamber situated at the base of the tank into the
+equalising gasholder and so automatically controls the feed of carbide
+and the evolution of gas according to the rate of withdrawal of the gas
+from the holder to the service-pipes. The water in the gasholder tank
+acts as a scrubbing medium to the gas. The generating tanks are provided
+with sludge-cocks and a tap for drawing off condensed water. The gas
+passes from the equalising gasholder, through a purifier and dryer
+charged with heratol or other purifying material to the service-pipes.
+The original form of the "Acetylite" generator is shown in elevation and
+vertical section in Fig. 55. Wm. Moyes and Sons now make it also with a
+detached equalising gasholder connected with the generator by a pipe in
+which is inserted a lever cock actuated automatically through a lever and
+cords by a weight above the bell of the gasholder. Some other changes
+have been made with a view to securing constancy of action over long
+periods and uniformity of pressure. In this form the apparatus is also
+made provided with a clock-work mechanism for the supply of lighthouses,
+in which the light is flashed on periodically. The flasher is operated
+through a pilot jet, which serves to ignite the gas at the burners when
+the supply is turned on to them at the prescribed intervals by the clock-
+work mechanism.
+
+[Illustration: FIG. 55.--"ACETYLITE" GENERATOR.]
+
+_Maker_: THE PHÔS CO., 205 AND 207 BALLS POND ROAD, LONDON, N.
+_Type_: Non-automatic; water-to-carbide; drip.
+
+The type "E" generator made by this firm consists of a generating chamber
+placed below a water chamber having an opening with cap _E_ for
+refilling. The generating chamber in closed by a door _B_, with
+rubber washer _C_, held in position by the rod _A_, the ends of
+which pass into slots, and the screw _A'_. The movable carbide
+chamber _D_ has its upper perforated part half filled with carbide,
+which is pressed upwards by a spring _D'_. The carbide chamber when
+filled is placed in the generating chamber, which is closed, and the
+lever _F_ of one of the taps _F'_ is turned from "off" to "on,"
+whereupon water drips from the tank on to the carbide. The evolution of
+gas is stopped by reversing the lever of the tap. The second tap is
+provided for use when the evolution of gas, through the water-supply from
+the first tap, has been stopped and it is desired to start the apparatus
+without waiting for water from the first tap to soak through a layer of
+spent carbide. The two taps are not intended for concurrent use. The
+evolved gas passes through a purifier containing any suitable purifying
+material to the pipes leading to the burners.
+
+[Illustration: FIG. 56.--"PHÔS TYPE E" GENERATOR.]
+
+_Maker:_ ROSCO ACETYLENE COMPANY, BELFAST.
+
+_Type:_ Non-automatic; carbide-to-water
+
+The "Rosco" generating plant made by this firm comprises a generating
+tank _A_ which is filled with water to a given level by means of the
+funnel-mouthed pipe _B_ and the overflow _O_. On the top of the
+water-sealed lid of the generating tank is mounted the carbide feed-valve
+_L_, which consists of a hollow plug-tap with handle _M_. When
+the handle _M_ is turned upwards the hollow of the tap can be filled
+from the top of the barrel with carbide. On giving the tap a third of a
+turn the hollow of the plug is cut off from the outer air and is opened
+to the generating tank so that the carbide contained in it is discharged
+over a distributor _E_ on to the tray _N_ in the water in the
+generating tank. The gas evolved passes through the scrubber and seal-pot
+_J_ to the storage gasholder _Q_. From the latter the gas
+passes through the dry purifier _T_ to the service-pipe. A sludge-
+cock _P_ is provided at the bottom of the generating tank and is
+stated to be available for use while generation of gas is proceeding. The
+purifying material ordinarily supplied is "Roscoline."
+
+[Illustration: FIG. 57.--"ROSCO" GENERATING PLANT.]
+
+_Maker_: THE RURAL DISTRICTS GAS LIGHT CO., 28 VICTORIA STREET, S.W.
+
+_Type_: Automatic; water-to-carbide; contact, superposed trays.
+
+The "Signal-Arm" generating apparatus made by this firm comprises a bell
+gasholder _A_, from the tank _B_ of which water is supplied
+through a swivelled pipe _C_ to a generating chamber _D_. One
+end of the swivelled pipe is provided with a delivery nozzle, the other
+end is closed and counter-weighted, so that normally the open end of the
+pipe is raised above the level of the water in the tank. A tappet
+_E_ on the bell of the gasholder comes into contact with, and
+depresses, the open end of the swivelled pipe when the bell falls below a
+certain point. As soon as the open end of the swivelled pipe has thus
+been lowered below the level of the water in the tank, water flows
+through it into the funnel-shaped mouth _F_ of a pipe leading to the
+bottom of the generating chamber. The latter is filled with cages
+containing carbide, which is attacked by the water rising in the chamber.
+The gas evolved passing into and raising the bell of the gasholder causes
+the open end of the swivelled pipe to rise, through the weight of the
+counterpoise _G_, above the level of the water in the tank and so
+cuts off the supply of water to the generating chamber until the bell
+again descends and depresses the swivelled pipe. The tappet on the bell
+also displaces a cap _H_ which covers the funnel-shaped mouth of the
+pipe leading to the generating chamber, which cap, except when the
+swivelled supply-pipe is being brought into play, prevents any extraneous
+moisture or other matter entering the mouth of the funnel. Between the
+generating chamber and the gasholder is a three-way cock _J_ in the
+gas connexion, which, when the gasholder is shut off from the generator,
+brings the latter into communication with a vent-pipe _K_ leading to
+the open. The gas passes from the holder to a chamber _L_ under
+grids packed with purifying material, through which it passes to the
+outlet of the purifier and thence to the service-pipe. Either heratol or
+chloride of lime is used in the purifier, the lid of which, like the
+cover of the generator, is water-sealed.
+
+[Illustration: FIG. 58.--"SIGNAL-ARM" GENERATING PLANT.]
+
+_Maker_: ST. JAMES' ILLUMINATING CO., LTD., 3 VICTORIA STREET,
+LONDON, S.W.
+
+_Type_: (1) Automatic; water-to-carbide; contact, superposed trays.
+
+This plant consists of the generators _A_, the washer _B_, the
+equalising gasholder _C_, the purifier _D_, and the water-tank
+_E_. The carbide is arranged in baskets in the generators to which
+water is supplied from the cistern _E_ through the pipe _F_.
+The supply is controlled by means of the valve _H_, which is
+actuated through the rod _G_ by the rise and fall of the gasholder
+_C_. Gas travels from the gasholder through the purifier _D_ to
+the service-pipe. The purifier is packed with heratol resting on a layer
+of pumice. The washer _B_ contains a grid, the object of which is to
+distribute the stream of gas through the water. There is a syphon-pot
+_J_ for the reception of condensed moisture. Taps _K_ are
+provided for shutting off the supply of water from the generators during;
+recharging, and there is an overflow connexion _L_ for conveying the
+water to the second generator as soon as the first is exhausted. There is
+a sludge-cock _M_ at the base of each generator.
+
+(2) Non-automatic; water-to-carbide; contact, superposed trays.
+
+This resembles the preceding plant except that the supply of water from
+the cistern to the generators takes place directly through the pipe
+_N_ (shown in dotted lines in the diagram) and is controlled by hand
+through the taps _K_. The automatic control-valve _H_ and the
+rod _G_ are omitted. The gasholder _C_ is increased in size so
+that it becomes a storage holder capable of containing the whole of the
+gas evolved from one charging.
+
+[Illustration: FIG. 59.--GENERATING PLANT OF THE ST. JAMES' ILLUMINATING
+CO., LTD. (SECTIONAL ELEVATION AND PLAN.)]
+
+_Maker_: THE STANDARD ACETYLENE CO., 123 VICTORIA STREET, LONDON,
+S.W.
+
+_Type_: (1) Non-automatic; carbide-to-water.
+
+This plant comprises the generator _A_, the washer _B_, the
+storage gasholder _C_, and the purifier _D_. The generator is
+first filled with water to the crown of the cover, and carbide is then
+thrown into the water by hand through the gas-tight lock, which is opened
+and closed as required by the horizontal handle _P_. A cast-iron
+grid prevents the lumps of carbide falling into the sludge in the conical
+base of the generator. At the base of the cone is a sludge-valve
+_G_. The gas passes from the generator through the pipe _H_
+into the washer _B_, and after bubbling through the water therein
+goes by way of the pipe _K_ into the gasholder _C_. The syphon-
+pot _E_ is provided for the reception of condensed moisture, which
+is removed from time to time by the pump _M_. From the gasholder the
+gas flows through the valve _R_ to the purifier _D_, whence it
+passes to the service-pipes. The purifier is charged with material
+supplied under the proprietary name of "Standard."
+
+[Illustration: FIG. 60.--CARBIDE-TO-WATER GENERATING PLANT OF THE STANDARD
+ACETYLENE CO.]
+
+(2) Automatic; water-to-carbide; contact, superposed trays.
+
+This plant comprises the generators _A_, the washer _B_, the
+equalising gasholder _C_, the purifier _D_, and the water-tank
+_E_. The carbide is arranged on a series of wire trays in each
+generator, to which water is supplied from the water-tank _E_
+through the pipe _Y_ and the control-tap _U_. The gas passes
+through the pipes _H_ to the washer _B_ and thence to the
+holder _C_. The supply of water to the generators is controlled by
+the tap _U_ which is actuated by the rise and fall of the gasholder
+bell through the rod _F_. The gas passes, as in the non-automatic
+plant, through a purifier _D_ to the service-pipes. Taps _W_
+are provided for cutting off the flow of water to either of the
+generators during recharging and an overflow pipe _h_ serves to
+convey the water to the second generator as soon as the carbide in the
+first is exhausted. A sludge-cook _G_ is put at the base of each
+generator.
+
+[Illustration: FIG. 61.--AUTOMATIC, WATER-TO-CARBIDE GENERATING PLANT OF
+THE STANDARD ACETYLENE CO.]
+
+(3) Non-automatic; water-to-carbide; contact, superposed-trays.
+
+This apparatus resembles the preceding except that the supply of water to
+the generators is controlled by hand through the taps _W_, the
+control valve _U_ being omitted, and the gasholder _C_ being a
+storage holder of sufficient dimensions to contain the whole of the
+acetylene evolved from one charging.
+
+_Maker_: THORN AND HODDLE ACETYLENE CO., 151 VICTORIA STREET, S.W.
+
+_Type_: Automatic; water-to-carbide; "drawer."
+
+The "Incanto" generating plant made by this firm consists of a rising
+bell gasholder which acts mainly on an equaliser. The fall of the bell
+depresses a ball valve immersed in the tank, and so allows water to flow
+from the tank past an outside tap, which is closed only during
+recharging, to a generating chamber. The generating chamber is horizontal
+and is fixed in the base of the tank, so that its outer case is
+surrounded by the water in the tank, with the object of keeping it cool.
+The charge of carbide is placed in a partitioned container, and is
+gradually attacked on the flooding principle by the water which enters
+from the gasholder tank when the ball valve is depressed. The gas evolved
+passes from the generating chamber by a pipe which extends above the
+level of the water in the tank, and is then bent down so that its end
+dips several inches below the level of the water. The gas issuing from
+the end of the pipe is thus washed by the water in the gasholder tank.
+From the gasholder the gas is taken off as required for use by a pipe,
+the mouth of which is just below the crown of the holder. There is a lip
+in the upper edge of the gasholder tank into which water is poured from
+time to time to replace that consumed in the generation of the gas. There
+are from one to three generating chambers in each apparatus according to
+its size. The purifier is independent, and a purifying mixture under the
+proprietary name of "Curazo" is supplied for use in it.
+
+[Illustration: FIG. 62.--"INCANTO" GENERATOR.]
+
+_Maker:_ WELDREN AND BLERIOT, 54 LONG ACRE, LONDON, W.C.
+
+_Type:_ Automatic; contact.
+
+This firm supplies the "Acétylithe" apparatus (_see_ Belgium).
+
+
+
+INDEX
+
+Absorbed acetylene,
+Acagine,
+Accidents, responsibility for,
+Acetone, effect of, on acetylene,
+ solution of acetylene in,
+Acetylene-copper,
+Acetylene-oil-gas,
+Acetylene Association (Austrian)--regulations as to carbide,
+Acetylene Association (British)--analysis of carbide,
+ generator rules,
+ pressure gauges,
+ purification rules,
+Acetylene Association (German)--analysis of carbide,
+ holders,
+ generator rules,
+ standard carbide,
+Acetylene tetrachloride, production of,
+Ackermann burner,
+Advantages of acetylene, general,
+ hygienic,
+ intrinsic,
+ pecuniary,
+"After generation,"
+Air, admission of, to burners,
+ and acetylene, ignition temperature of,
+ composition of,
+ dilution of acetylene with, before combustion,
+ effect of acetylene lighting on,
+ coal-gas lighting on,
+ on illuminating power of acetylene,
+ paraffin lighting on,
+ in acetylene,
+ in flames, effect of,
+ in generators, danger of,
+ objections to,
+ in incandescent acetylene,
+ in service-pipes,
+ proportion of, rendering acetylene explosive,
+ removing, from pipes,
+ specific gravity of,
+ sterilised by flames,
+Air-gas,
+ and acetylene, comparison between,
+ and carburetted acetylene, comparison between,
+ effect of cold on,
+ illuminating power of,
+Alcohol, action of, on carbide,
+ for carburetting acetylene,
+ holder seals,
+ from acetylene, production of,
+Allgemeine Carbid und Acetylen Gesellschaft burner,
+Alloys, fusible, for testing generators,
+Alloys of copper. See _Copper (alloyed)_
+Aluminium sulphide, in carbide
+America (U.S.), regulations of the National Board of Fire Underwriters,
+American gallon, value of,
+Ammonia, in acetylene,
+ in coal-gas,
+ removal of,
+ solubility of, in water,
+Analysis of carbide,
+Ansdell, compressed and liquid acetylene,
+Anthracene, formation of, from acetylene,
+Anti-freezing agents,
+Area of purifiers,
+Argand burners,
+Aromatic hydrocarbons,
+Arrangement of generating plant,
+Arsenious oxide purifier,
+Atkins, dry process of generation,
+Atmospheric moisture and carbide,
+Atomic weights,
+Attention needed by generators,
+Austrian Acetylene Association, regulations as to carbide,
+Austrian Government Regulations,
+Autogenous soldering and welding,
+Automatic generators. See _Generators (automatic)_
+
+B
+
+Baking of carbide
+Ball-sockets for acetylene,
+Barium peroxide purifier,
+ sulphate in bleaching-powder,
+Barrel, gas, for acetylene, quality of
+Bell gasholders. See _Holders (rising)_
+Benz purifying material,
+Benzene,
+ for carburetting acetylene,
+ production of, from acetylene,
+Benzine. See _Petroleum spirit_
+Bergé, detection of phosphorus,
+ and Reychler, purification of acetylene,
+ and Reychler's reagent, solubility of acetylene in,
+Bernat, formula for mains and pipes,
+Berthelot, addition of chlorine to acetylene,
+ sodium acetate,
+ sulphuric acid and acetylene,
+Berthelot and Matignon, thermochemical data,
+ and Vieille, dissolved acetylene,
+Billwiller burners,
+Black, acetylene,
+Blagden, sodium hypochlorite,
+Bleaching-powder purifier (simple),
+Blochmann, copper acetylide,
+Blow-off pipes. See _Vent-pipes_
+Blowpipe, acetylene,
+Boiling-ring,
+Boistelle. See _Molet_
+Borek, enrichment of oil-gas,
+_Bougie décimale_,
+Brackets for acetylene,
+Bradley, Read, and Jacobs, calcium carbophosphide,
+Brame and Lewes, manganese carbide,
+Bray burners,
+British Acetylene Association. See _Acetylene Association
+(British)_,
+ Fire Offices Committee Regulations,
+ regulations. See _Acetylene Association (British); Home Office;
+ Orders in Council_
+Bromine-water purifier,
+Bullier, effect of heat on burners,
+ phosphorus in acetylene,
+ and Maquenne purifier,
+Bunsen burner, principle of,
+Bunte, enrichment of oil-gas,
+Burner orifices and gas density,
+Burners,
+ atmospheric,
+ principle of,
+ design of,
+ glassware for,
+ heating,
+ incandescent,
+ Ackermann,
+ Allgemeine Carbid und Acetylen Gesellschaft,
+ Bray,
+ firing back in,
+ Fouché,
+ Günther's,
+ illuminating power of,
+ Jacob, Gebrüder,
+ Keller and Knappich,
+ Knappich,
+ O.C.A.,
+ pressure for,
+ principles of construction of,
+ Schimek,
+ Sirius,
+ Trendel,
+ typical,
+ Weber,
+ Zenith,
+ self-luminous,
+ Argand,
+ as standard of light,
+ Billwiller,
+ Bray,
+ choking of,
+ corrosion of,
+ cycle,
+ Falk, Stadelmann and Co.'s,
+ Konette,
+ Phôs,
+ Wiener's,
+ Dolan,
+ Drake,
+ effect of heat on,
+ Elta,
+ Falk, Stadelmann and Co.'s,
+ firing back in,
+ fish-tail,
+ Forbes,
+ Hannam's,
+ illuminating power of,
+ self-luminous injector,
+ Javal,
+ Kona,
+ Luta,
+ Naphey,
+ Orka,
+ Phôs,
+ Pintsch,
+ pressure for,
+ rat-tail,
+ Sansair,
+ Schwarz's,
+ Stadelmann,
+ Suprema,
+ twin, angle of impingement in,
+ injector,
+ non-injector,
+ warping of,
+ Wiener's,
+ Wonder,
+By-products, See also _Residues_
+
+C
+
+Cadenel, shape of incandescent acetylene mantle,
+"Calcidum,"
+Calcium carbide, action of heat on,
+ action of non-aqueous liquids on,
+ analysis of,
+ and carbon bisulphide, reaction between,
+ and hydroxide, reaction between,
+ and ice, reaction between,
+ and steam, reaction between,
+ and water, reaction between,
+ as drying material,
+ baking of,
+ balls and cartridges. See _Cartridges_
+ bulk of,
+ chemical properties of,
+ crushing of,
+ decomposition of,
+ by solids containing water,
+ heat evolved during,
+ imperfect,
+ speed of,
+ temperature attained during,
+ deterioration of, on storage,
+ drums of,
+ dust in,
+ explosibility of,
+ fire, risk of,
+ formula for,
+ granulated,
+ heat-conducting power of,
+ of formation of,
+ impurities in,
+ inertness of,
+ in residues,
+ physical properties of,
+ purity of,
+ quality, regulations as to,
+ sale and purchase of, regulations as to,
+ scented,
+ shape of lumps of,
+ sizes of,
+ small, yield of gas from,
+ specific gravity of,
+ heat of,
+ standard, British,
+ German,
+ "sticks,"
+ storage regulations for,
+ subdivided charges of,
+ sundry uses of,
+ swelling of, during decomposition,
+ "treated,"
+ yield of acetylene from,
+Calcium carbophosphide,
+Calcium chloride, cause of frothing in generators,
+ for seals,
+ purifier,
+ solubility of acetylene in,
+Calcium hydroxide,
+ adhesion of, to carbide,
+ and carbide, reaction between,
+ milk of, solubility of acetylene in,
+ physical properties of,
+ space occupied by,
+Calcium hypochlorite,
+Calcium oxide,
+ and water, reaction between,
+ hydration of,
+ hygroscopic nature of,
+ physical properties of,
+Calcium phosphide,
+Calcium sulphide,
+Calorie, definition of,
+Calorific power of acetylene,
+ various gases,
+Candle-power. See _Illuminating power_
+Capelle, illuminating power of acetylene,
+Carbide. See _Calcium carbide_
+Carbide-containers,
+ air in,
+ filling of,
+ partitions in,
+ water-jacketing,
+Carbide-feed generators. See _Generators (carbide-to-water)_
+Carbide impurities in acetylene,
+Carbide-to-water generators. See _Generators (carbide-to-water)_
+Carbides, mixed,
+Carbolic acid, production of, from acetylene,
+Carbon, combustion of, in flames,
+ deposition of, in burners,
+ gaseous, heat of combustion of,
+ heat of combustion of,
+ vaporisation of,
+ pigment, production of,
+Carbon bisulphide and acetylene, reaction between,
+ and calcium carbide, reaction between,
+ in coal-gas,
+Carbon dioxide, addition of, to acetylene,
+ dissociation of,
+ effect of, on explosibility of acetylene,
+ for removing air from pipes,
+ heat of formation of,
+ produced by respiration,
+ benzene,
+ coal-gas,
+ in flame of acetylene,
+Carbon monoxide, in acetylene,
+ heat of combustion of,
+ formation of,
+ temperature of ignition of,
+Carbonic acid. See _Carbon dioxide_
+Carburetted acetylene, composition of,
+ effect of cold on,
+ illuminating power of,
+ manufacture of,
+ pecuniary value of,
+Carburetted water-gas, enrichment of,
+Carburine. See _Petroleum spirit_
+Carlson, specific heat of carbide,
+Caro, acetone vapour in acetylene,
+ addition of petroleum spirit to generator water,
+ air in incandescent acetylene,
+ calorific power of gases,
+ colour of incandescent acetylene,
+ composition of mantles,
+ durability of mantles,
+ heat production in generators,
+ illuminating power of carburetted acetylene,
+ of incandescent acetylene,
+ oil of mustard,
+ silicon in crude acetylene,
+Caro and Saulmann, "Calcidum,"
+Carriage, cost of, and artificial lighting,
+Cartridges of carbide,
+Cast-iron pipe for acetylene,
+Castor oil for acetylene joints,
+Catani, temperature of acetylene flame,
+Caustic potash purifier,
+Cedercreutz, yield of gas from carbide,
+ and Lunge, purification,
+Ceilings, blackening of,
+Ceria, proportion of, in mantles,
+Cesspools for residues,
+Chandeliers, hydraulic, for acetylene,
+Charcoal and chlorine purifier,
+Charging generators after dark,
+ at irregular intervals,
+Chassiron lighthouse,
+Chemical formulć, meaning of,
+Chemical reactions and heat,
+ of acetylene,
+Chimneys for stoves, &c.,
+ glass, for burners,
+Chloride of lime. See _Bleaching-powder_
+Chlorine and acetylene, compounds of,
+ and charcoal purifier,
+ in acetylene,
+Chromic acid purifier,
+Cigars, lighted, danger of,
+Claude and Hess, dissolved acetylene,
+Coal-gas, enrichment of, with acetylene,
+ illuminating power of,
+ impurities in,
+ vitiation of air by,
+Cocks, hand-worked, in generators,
+Coefficient of expansion of acetone,
+ air,
+ dissolved acetylene,
+ gaseous acetylene,
+ liquid acetylene,
+ simple gases,
+Coefficient of friction of acetylene,
+ of coal-gas,
+Coke filters for acetylene,
+Cold, effect of, on acetylene,
+ on air-gas,
+ on carburetted acetylene,
+ on generation,
+Colour judging by acetylene,
+ of acetylene flame,
+ of air-gas flame,
+Colour of atmospheric acetylene flame,
+ of coal-gas flame,
+ of electric light,
+ of incandescent acetylene flame,
+ of spent carbide,
+Combustion of acetylene,
+ deposit from,
+Composition pipe for acetylene,
+Compounds, endo- and exo-thermic,
+ explosive, of acetylene and copper,
+"Compounds," of phosphorus and sulphur,
+ silicon,
+Compressed acetylene,
+Condensed matter in pipes, removal of,
+Condensers,
+Connexions, flexible, for acetylene,
+Construction of generators, principles of,
+ regulations as to,
+Contact generators,
+Convection of heat,
+Cooking-stoves,
+Copper acetylide,
+ (alloyed) in acetylene apparatus,
+ (unalloyed) in acetylene apparatus,
+ and acetylene, reactions between,
+ carbides,
+ chloride purifier
+Corrosion in apparatus,
+ avoidance of,
+Corrosive sublimate purifier,
+ as test for phosphorus
+Cost of acetylene lighting,
+Cotton-wool filters for acetylene,
+Council, Orders in. See _Orders in Council_
+Counterpoises for rising holders,
+Couples, galvanic,
+Coward. See _Dixon_
+Critical pressure and temperature of acetylene,
+Crushing of carbide,
+"Cuprene,"
+Cuprous chloride purifier,
+Cycle lamps,
+ burners for,
+ dilute alcohol for,
+Cylinders for absorbed acetylene,
+
+D
+
+Davy, addition of chlorine to acetylene,
+Davy's lamp for generator sheds,
+Decomposing vessels. See _Carbide containers_
+Decomposition of acetylene,
+ of carbide, See _Calcium carbide (decomposition of)_
+De Forcrand, heat of formation of carbide,
+Density. See _Specific gravity_
+Deposit at burner orifices,
+ on reflectors from combustion of acetylene,
+Deterioration of carbide in air,
+Diameter of pipes and explosive limits,
+Diaphragms, flexible, in generators,
+Diffusion through gasholder seals,
+Diluted acetylene,
+Dimensions of mains and pipes,
+Dipping generators,
+Displacement gasholders. See _Holders (displacement)_
+Dissociation of acetylene,
+ carbon dioxide,
+ water vapour,
+Dissolution of acetylene, depression of freezing-point by,
+ of gas in generators,
+Dissolved acetylene,
+Dixon and Coward, ignition temperature of acetylene,
+ of various gases,
+Dolan burners,
+Doors of generator sheds,
+Drainage of mains,
+Drake burners,
+Driers, chemical,
+Dripping generators,
+Drums of carbide,
+Dry process of generation,
+Dufour, addition of air to acetylene,
+"Dummies" in gasholder tanks,
+Dust and incandescent lighting,
+ in acetylene,
+ carbide,
+
+E
+
+Effusion of gases,
+Eitner, explosive limits of acetylene,
+ and Keppeler, estimation of phosphine,
+ phosphorus in crude acetylene,
+Electric lamps in generator sheds,
+ lighting, cost, and efficiency of,
+Elta burner,
+Endothermic compounds,
+ nature of acetylene,
+Engines, use of acetylene in,
+Enrichment, value of acetylene for,
+ with acetylene,
+épurčne purifying material,
+Equations, chemical, meaning of,
+Erdmann, acetylene as a standard of light,
+ colour of acetylene flame,
+ production of alcohol,
+Ethylene, formation of from acetylene,
+ heats of formation and combustion of,
+ ignition temperature of,
+Exhaustion of air by flames,
+Exothermic compounds,
+Expansion of gaseous acetylene, coefficient of,
+ of liquid acetylene coefficient of,
+ various coefficients of,
+Explosibility of carbide,
+Explosion of chlorine and acetylene,
+ of compressed acetylene,
+Explosive compounds of acetylene and copper,
+ effects of acetylene dissociation,
+ limits, meaning of term,
+ of acetylene,
+ of various gases,
+ nature of acetylene,
+ wave, speed of, in gases,
+Expulsion of air from mains,
+
+F
+
+Faced joints for acetylene,
+Falk, Stadelmann and Co., boiling-ring,
+ burners,
+ cycle-lamp burner,
+Ferric hydroxide purifier,
+Fery, temperature of flames,
+ and Violle, acetylene as standard of light,
+Filters for acetylene,
+Filtration,
+Fire Offices Committee Regulations (British),
+ risks of acetylene apparatus,
+ carbide,
+ flame illuminants,
+ Underwriters, United States, Regulations,
+"Firing back" in incandescent burners,
+ self-luminous burners,
+Fish, action of lime on,
+Fittings for acetylene, quality of,
+Flame, colour of, air-gas,
+ atmospheric acetylene,
+ coal-gas,
+ incandescent, acetylene,
+ self-luminous acetylene,
+Flame illuminants, risk of fire with,
+ of acetylene containing air,
+ steadiness of acetylene,
+Flame temperature of acetylene,
+ temperature of various gases,
+Flames, distortion of, by solid matter,
+ effect of air on,
+ nitrogen on,
+ evolution of heat in,
+ light in,
+ jumping of,
+ liberation of carbon from,
+ loss of heat from,
+ shading of acetylene,
+ size of,
+Flare lamps,
+Flash-point of paraffin,
+Flexible connexions for acetylene,
+Floats in holder seals,
+Flooded-compartment generators,
+Flow of gases in pipes,
+Flues for heating burners,
+Fog, transmission of light through,
+Forbes burner,
+Foreign regulations,
+Formulć, meaning of chemical,
+Fouché, absorbed acetylene,
+ burner,
+ dissolved acetylene,
+ illuminating power of acetylene air mixtures,
+ incandescent acetylene,
+ liquid acetylene,
+ oxy-acetylene blowpipe,
+Fournier. See _Maneuvrier_
+Fowler, enrichment of oil-gas,
+Fraenkel, deposit on reflectors from combustion of acetylene,
+ silicon in acetylene,
+France, regulations of the Conseil d'Hygične de la Seine,
+ village acetylene mains in,
+Frank, freezing-point of calcium chloride solutions,
+ preparation of black pigment,
+ purifier,
+Frankoline,
+Freezing of generators,
+ of holder seals,
+Freezing of portable lamps,
+ of pressure-gauges,
+Freezing-point, depression of by dissolution of acetylene,
+ of calcium chloride solutions,
+ of dilute alcohol,
+ of dilute glycerin,
+Freund and Mai, copper acetylide,
+Friction of acetylene, coefficient of,
+ coal-gas, coefficient of,
+ gas in pipes,
+Frost, effect of, on air-gas,
+ on carburetted acetylene,
+Froth, lime, in acetylene,
+Frothing in generators,
+Fuchs and Schiff, olive oil,
+Furnace gases for removing air from pipes,
+
+G
+
+Gallon, American, value of,
+Galvanic action,
+Garelli and Falciola, depression of freezing-point by dissolution of
+ acetylene,
+Gas barrel for acetylene, objection to,
+ drying of,
+ engines, acetylene for,
+ escape of, from generators,
+ firing, effects of,
+ volumes, correction of, for temperature and pressure,
+ yield of, from carbide,
+ determining,
+ standard,
+Gases, calorific value of,
+ effusion of,
+ explosive limits of,
+ flame temperature of,
+ illuminating power of,
+ inflammable properties of,
+ speed of explosive wave in,
+ temperature of ignition of,
+Gasfitters' paint,
+Gasholders. See _Holders_
+Gatehouse, F. B., test-papers,
+ J. W., estimation of phosphine,
+Gaud, blocking of burners,
+ polymerisation of acetylene,
+Generation, dry process of,
+Generating plant, regulations as to construction of,
+Generator impurities in acetylene,
+ pressure, utilisation of,
+ sheds,
+ lighting of,
+ smoking in,
+ water, addition of bleaching-powder to,
+ of petroleum spirit to,
+Generators and holders, isolation of,
+ attention needed by,
+Generators, charging after dark,
+ chemical reactions in,
+ construction of,
+ copper in,
+ corrosion in,
+ dissolution of gas in,
+ effect of tarry matter in,
+ escape of gas from,
+ failure of,
+ for analytical purposes,
+ for welding,
+ frothing in,
+ frozen, thawing of,
+ gauge of sheet-metal for,
+ heat dissipation in,
+ economy in,
+ produced in,
+ high temperatures and impurities in,
+ instructions for using,
+ joints in, making,
+ "lagging" for,
+ lead solder in,
+ materials for construction of,
+ maximum pressure in,
+ output of gas from,
+ overheating in,
+ polymerisation in,
+ pressure in,
+ protection of, from frost,
+ purchase of,
+ regulations as to,
+ American (National Board of Fire Underwriters),
+ Austrian Government,
+ British Acetylene Association,
+ Fire Offices Committee,
+ Home Office Committee(1901),
+ French (Council d' Hygiene de la Seine),
+ German Acetylene Association,
+ Hungarian Government,
+ Italian Government,
+ responsibility for accidents with,
+ selection of,
+ temperatures in,
+ typical,
+ vent-pipes for,
+ waste-pipes for,
+ water-jackets for,
+ water-scale in,
+Generators (automatic),
+ advantages of,
+ carbide-to-water,
+ definition of,
+ flexible diaphragms for,
+ holders of,
+ interlocking in,
+ mechanism for,
+ pressure thrown by,
+ speed of reaction in,
+ store of gas in,
+ supply of water to,
+ use of oil in,
+ water-to-carbide,
+ worked by holder bell,
+ by pressure,
+Generators (carbide-to-water),
+ advantages of,
+ frothing of,
+ grids for,
+ loss of gas in,
+ maximum temperature in,
+ pressure in,
+ quantity of water required by,
+Generators (contact),
+ (dipping),
+ temperatures in,
+ (dripping),
+ temperatures in,
+ (flooded compartment),
+ (non-automatic),
+ advantages of,
+ carbide-to-water,
+ hand-charging of,
+ water required for,
+ definition of,
+ speed of reaction in,
+ water-to-carbide,
+ (portable),
+ (shoot),
+ (water-to-carbide),
+ overheating in,
+ with carbide in excess,
+ with water in excess,
+Gerard, silicon in crude acetylene,
+Gerdes, acetylene copper,
+German Acetylene Association. (See _Acetylene Association, German_)
+Gin, heat of formation of carbide,
+Glassware, for burners,
+Glow-lamps, electric, in generator sheds,
+Glucose for treatment of carbide,
+Glycerin for holder-seals,
+ for wet meters,
+Governor, displacement holder as,
+Governors,
+Graham, effusion of gases,
+Gramme-molecules,
+Granjon, illuminating power of self-luminous burners,
+ phosphine in acetylene,
+ pressure,
+ purifier,
+Granulated carbide. See _Calcium carbide, (granulated)_
+Graphite, artificial, production of,
+Grease for treatment of carbide,
+Grids for carbide-to-water generators,
+ in purifiers,
+Grittner, acetylene, and copper,
+Guides for rising holders,
+Güntner burner,
+
+H
+
+Haber, effect of heat on acetylene,
+Haldane, toxicity of sulphuretted hydrogen,
+Hammcrschmidt, correction of gas volumes,
+ and Sandmann, milk of lime,
+Hannam's Ltd., burners,
+Hartmann, acetylene flame,
+Haze, on combustion of acetylene,
+Heat absorbed during change of physical state,
+ action on acetylene. See _Overheating_
+ carbide,
+ and temperature, difference between,
+ conducting power of carbide
+ iron and steel,
+ water,
+ convected,
+ developed by acetylene lighting,
+ coal-gas lighting,
+ electric lighting,
+ paraffin lighting,
+ dissipation of, in generators,
+ economy in generators,
+ effect of, on acetylene. (See _Overheating_)
+ on burners,
+ evolution of, in flames,
+ expansion of gaseous acetylene by,
+ liquid acetylene by,
+ from acetylene, production of,
+ latent. See _Latent heat_
+ loss of, from flames,
+ of chemical reactions,
+ of combustion of acetylene,
+ carbon,
+ carbon monoxide,
+ ethylene,
+ of formation of acetylene,
+ calcium carbide,
+ hydroxide,
+ oxide,
+ carbon dioxide,
+ monoxide,
+ ethylene,
+ water,
+ of hydration of calcium oxide,
+ of reaction between carbide and calcium hydroxide,
+ between carbide and water,
+ of solution of calcium hydroxide,
+ of vaporisation of carbon,
+ water,
+ radiant,
+ specific. See _Specific heat_
+Heating apparatus for generator sheds,
+Hefner unit,
+Heil, atmospheric acetylene flame,
+ carburetted acetylene,
+Heise, acetylene flame,
+Hempel, enrichment of coal-gas,
+Heratol,
+Hess. See _Claude_
+Hexachlorethane, production of,
+High houses, supply of acetylene to,
+Holder-bells, for testing mains,
+ supplying water to automatic generators,
+ weighting of,
+Holder-seals, freezing of,
+ level of liquid in,
+ liquids in,
+ and pressure,
+ solubility of acetylene in,
+ use of floats in,
+ liquids in, for decomposing carbide,
+ oil in,
+ water in, for washing the gas,
+Holders (gas) and generators, isolation of,
+ and pressure, relationship between,
+ and purifiers, relative position of,
+ exposed, roofs over,
+ false interiors for,
+ freezing of,
+ gauge of sheet-metal for,
+ loss of pressure in,
+ moistening of gas in,
+ of automatic generators,
+ preservation of, from corrosion,
+ situation of,
+ size of,
+ vent-pipes for,
+ value of,
+Holders (displacement),
+ action of,
+ pressure given by,
+ (rising),
+ guides and counterpoises for,
+ pressure thrown by,
+ equalisation of,
+ tanks for,
+Home Office, maximum pressure permitted by,
+ prohibition of air in acetylene by,
+ Committee, 1901, recommendations,
+ report,
+Home Secretary's Orders. See _Orders in Council_
+Hoxie. See _Stewart_,
+Hubou, acetylene black,
+Hungarian rules for apparatus,
+Hydraulic pendants for acetylene,
+Hydrocarbons formed by polymerisation,
+ illuminating power of,
+ volatile, names of,
+Hydrochloric acid in purified acetylene,
+Hydrogen and acetylene, reactions between,
+ effect of, on acetylene flame,
+ ignition temperature of,
+ in acetylene,
+ liberated by heat from acetylene,
+ silicide in crude acetylene,
+Hygienic advantages of acetylene,
+
+I
+
+Ice, reaction between carbide and,
+Ignition temperature of acetylene,
+ various gases,
+Illuminating power and illuminating effect,
+ definition of,
+ of acetylene, after storage,
+ carburetted,
+ effect of air on,
+ incandescent,
+ nominal,
+ self-luminous,
+ of acetylene-oil-gas,
+ of air-gas,
+ of polymerised acetylene,
+ of candles,
+ of coal-gas,
+ of electric lamps,
+ of hydrocarbons, various,
+ of paraffin,
+Illumination, amount of, required in rooms,
+ of lighthouses,
+ of optical lanterns,
+Impurities in acetylene, carbide,
+ detection and estimation of,
+ effect of, on air,
+ generator,
+ harmfullness of,
+ water soluble,
+ See also _Ammonia_ and _Sulphuretted hydrogen_
+ in coal-gas,
+ in purified acetylene,
+ maximum limits of,
+Incandescent acetylene,
+ burners. See _Burners (incandescent)_
+ mantles,
+Inertness of carbide,
+Inflaming-point of acetylene,
+Inflammability, spontaneous,
+Installations, new, removal of air from,
+Interlocking of automatic generators,
+Iron and acetylene, reactions between,
+ and steel, heat-conducting power of,
+ silicide in carbide,
+Insecticide, carbide residues as,
+Isolation of apparatus parts,
+Intensity, specific, of acetylene light,
+ of oil light,
+Italian Government rules,
+
+J
+
+Jackets for generators,
+Jacob, Gebrüder, burner,
+Jacobs. See _Bradley_
+Jaubert, arsenious oxide purifier,
+Javal burners,
+ blocking of,
+ purifier,
+Jet photometer of acetylene,
+Joint-making in generators,
+ pipes,
+
+K
+
+Keller and Knappich burner,
+Keppeler, lead chromate in acagine,
+Keppeler, purification,
+ silicon in acetylene,
+ test-papers,
+ See also _Eitner_
+Kerosene. See _Paraffin oil_
+Klinger, vent-pipes,
+Knappich burner,
+Kona burner,
+Konette cycle-lamp burner,
+
+L
+
+La Belle boiling ring,
+Labour required in acetylene lighting,
+Lagging for generators,
+Lamps for generator sheds
+ paraffin,
+ portable,
+ acetone process for,
+Landolt-Börnstein, solubility of acetylene in water,
+Landriset. See _Rossel_
+Lantern, optical, illumination of,
+Latent heat,
+Lead chromate in bleaching-powder,
+ objection to, in generators,
+ pipes for acetylene,
+ salts in bleaching-powder,
+ wire, &c., for faced joints,
+Leakage of acetylene,
+Leaks, search for,
+Le Chatelier, explosive limits,
+ temperature of acetylene flame,
+ thermo-couple
+Leduc, specific gravity of acetylene,
+Lépinay, acetylene for engines,
+Level alteration and pressure in mains,
+Lewes, ammonia in crude acetylene,
+ blocking of burners,
+ haze,
+ heat of decomposition of carbide,
+ production in generators,
+ illuminating power of acetylene,
+ phosphorus in crude acetylene,
+ polymerisation of acetylene,
+ presence of hydrogen and carbon monoxide in acetylene,
+ reaction between carbide and calcium hydroxide,
+ silicon in crude acetylene,
+ temperature of acetylene flame,
+Lewes and Brame, manganese carbide,
+Lidholm, estimation of phosphine,
+Lifebuoys, acetylene for,
+Lifetime of burners,
+ mantles,
+Lifting power of acetylene in holders,
+Light, acetylene as a standard of,
+ colour of acetylene, incandescent,
+ self-luminous,
+ evolution of, in flames,
+ from acetylene, production of,
+ transmission of through fog,
+Lights, single, disadvantages of,
+ strong and weak, comparison between,
+Lighthouse illumination,
+Lighting by acetylene, scope of,
+ of generator sheds,
+Lime dust in acetylene,
+ reaction with sodium carbonate,
+ sludge. See _Residues_
+ solubility of, in sugar solutions,
+ water, solubility of gas in,
+Lime-light, acetylene for the,
+Limits, explosive, of acetylene,
+Lindé-air,
+Linseed oil for acetylene joints,
+Liquid acetylene, properties of,
+ condensation in pipes,
+ in holder-seals and pressure,
+ in pressure-gauge,
+Liquids, corrosive action of, on metals,
+ for seals,
+ purification by,
+ solubility of acetylene in,
+Locomotive lighting,
+Loss of gas in generators,
+ of pressure in holders,
+ in mains,
+ in purifiers,
+ on distribution,
+Love, enrichment by acetylene,
+Lubricating oil for seals,
+Luminous burners. See _Burners, self-luminous_
+Lunge and Cedercreutz, determination of phosphorus in acetylene,
+ purification,
+Luta burner,
+Lutes for holders. See _Seals_
+
+M
+
+Mahler, temperature of flames,
+Mai and Freund, copper acetylide,
+Mains, deposition of liquid in,
+ diameter of, and explosive limits,
+ dimensions of,
+ escapes from,
+ friction in,
+ laying of,
+ lead,
+ quality of,
+ removing air from,
+ testing of,
+Make of acetylene from carbide,
+ in generators,
+Manchester burners,
+Maneuvrier and Fournier, specific heat of acetylene,
+Manganese carbide,
+Mantles for acetylene,
+Manure for generator protection,
+Manurial value of generator residue,
+Maquenne. See _Bullier_
+Marsh gas, enrichment with acetylene,
+ formed from acetylene,
+Matignon. See _Berthelot_,
+Mauricheau-Beaupré, épurčne,
+ estimation of phosphine,
+ frothing in generators,
+ phosphine in acetylene,
+ silicon in acetylene,
+Mechanism for automatic generators,
+Mercaptans in acetylene,
+Mercuric chloride purifier,
+ test for phosphorus,
+Merck test-papers,
+Metals for generators,
+ gauge of,
+Meters for acetylene,
+Methane, enrichment with acetylene,
+ formed from acetylene,
+ ignition temperature of,
+Methylated spirit for generators,
+ for holder seals,
+Meyer and Münch, ignition temperatures,
+Mildew in vines, use of acetylene in,
+Milk of lime, solubility of acetylene in,
+Mineral oil for lighting. (See _Paraffin oil_)
+ for seals,
+Miner's lamp for generator sheds,
+Mist, transmission of light through,
+Mixter, thermo-chemical data,
+Mixtures of acetylene and air,
+ illuminating duty of,
+Moisture, effect of, on carbide,
+ in acetylene,
+Molecular volume of acetylene,
+ weight of acetylene,
+ weights, various,
+Molet-Boistelle acetylene-air mixture,
+Morel, formula for acetylene pipes,
+ sodium plumbate purifier,
+ specific heat of acetylene,
+ of carbide,
+Mosquitoes, destruction of,
+Moths, catching of,
+Motion of fluids in pipes,
+Motors, acetylene for,
+Münch. See _Meyer_
+Münsterberg, acetylene flame,
+Mustard, oil of,
+
+N
+
+Naphey burners,
+Naphthalene, formation of, from acetylene,
+Neuberg, illuminating power of acetylene,
+ radiant efficiency of acetylene,
+Nieuwland, mixtures of acetylene and chlorine,
+Nichols, illuminating power of acetylene after storage,
+ temperature of acetylene flame,
+Nickel and acetylene, reactions between,
+Nipples, burner, materials for,
+Nitrides in carbide,
+Nitrogen in flames, effect of,
+Non-automatic generators. See _Generators (non-automatic)_
+Non-luminous acetylene flame, appearance of,
+ burners. See _Burners (atmospheric)_
+Non-return valves,
+
+O
+
+O. C. A. burner,
+Odour of acetylene,
+Oil, action of, on carbide,
+ castor, for acetylene joints,
+ in generators,
+ in residues,
+ in seals,
+ linseed, for acetylene joints,
+ mustard,
+ olive, for seals,
+ (See also _Paraffin oil_)
+Olive oil for seals,
+Oil-gas, enrichment of,
+Optical efficiency of acetylene,
+Orders in Council, air in acetylene,
+ compression of absorbed acetylene,
+ acetylene-oil-gas,
+ neat acetylene,
+Origin of petroleum,
+Orka burner,
+Ortloff, friction of acetylene,
+Overheating in generators,
+ See also _Polymerisation_
+Oxide of iron purifier,
+Oxy-acetylene blowpipe,
+Oxygen required for combustion of acetylene,
+ of benzene,
+ combustion of acetylene with,
+ flames burning in,
+
+P
+
+Paint, cause of frothing in generators,
+ gas-fitters',
+Paraffin oil,
+ action of, on carbide,
+ flash-point of,
+ illuminating power of,
+ in residues,
+ lamps,
+ lighting, effect of on air,
+ heat developed by,
+ quality of different grades of,
+ use of in automatic generators,
+ seals,
+Paraffin wax, treatment of carbide with,
+Partial pressure,
+Pendants, water-slide for acetylene,
+Petroleum oil. See _Paraffin oil_
+ spirit, addition of, to generator water,
+ composition of,
+ for carburetted acetylene,
+ spirits, nomenclature of,
+ theory of origin of,
+Pfeiffer, purifier,
+Pfleger, puratylene,
+Phenol, production of, from acetylene,
+Phôs burners,
+Phosphine, cause of deposit at burner orifices,
+ composition of,
+ in crude acetylene,
+ amount of,
+ toxicity of,
+Phosphoretted hydrogen. See _Phosphine_
+Phosphorus and incandescent mantles,
+ "compounds,"
+ in crude acetylene,
+ in purified acetylene,
+ detection and determination of,
+ removal of,
+"Phossy-jaw,"
+Photometer, jet of acetylene,
+Phylloxera, use of acetylene for,
+Physical properties of acetylene,
+Pickering, freezing-points of calcium chloride solutions,
+Pictet, freezing-points of dilute alcohol,
+ purification of acetylene,
+Pintsch burners,
+Pipes, blow-off. See _Vent-pipes_
+ diameter of, and explosive limits,
+ vent. See _Vent-pipes_ (See also _Mains_)
+Plant, acetylene, fire risks of,
+ order of items in,
+Platinum in burners,
+Poisonous nature of acetylene,
+Pole, motion of fluids in pipes,
+ pressure thrown by holders,
+Polymerisation, definition of,
+ of acetylene,
+ See also _Overheating_
+Porous matter, absorption of acetylene in,
+Portable lamps,
+ acetone process for,
+ temperature in,
+Potassium bichromate purifier,
+ hydroxide purifier,
+ permanganate purifier,
+Power from acetylene, production of,
+Precautions with generators,
+ with new installations,
+Presence of moisture in acetylene,
+Pressure and leakage,
+ after explosions of acetylene,
+ atmospheric,
+ automatic generators working by,
+ correction of gas volumes for,
+ critical, of acetylene,
+ definition of (gas),
+ for incandescent burners,
+ self-luminous burners,
+ gauge,
+ liquid for,
+ given by displacement holders,
+ rising holders,
+ in generators,
+ utilisation of,
+ in mains and pipes,
+ in purifiers, loss of,
+ irregular, caused by vent-pipes,
+ maximum safe, for acetylene,
+ necessity for regular,
+ partial,
+ regulators. See _Governors_
+Protection of generators from frost,
+ holders from frost,
+Puratylene,
+Purchase of a generator,
+ carbide, regulations as to,
+Purification by liquids and solids,
+ in portable lamps,
+ necessary extent of,
+ reasons for,
+ regulations as to,
+ speed of,
+Purified acetylene, chlorine in,
+ hydrochloric acid in,
+ phosphorus in,
+ sulphur in,
+Purifiers and holder, relative positions of,
+ construction of,
+ duplication of,
+ exhaustion of,
+ foul, emptying of,
+ loss of pressure in,
+ mechanical, for acetylene,
+Purifying materials, density of,
+ efficiency of,
+ quantity required,
+Pyralid, destruction of the,
+
+Q
+
+Quality of carbide, regulations as to,
+Quicklime. See _Calcium oxide_
+
+R
+
+Radiant efficiency of acetylene,
+ heat,
+Railway lighting by acetylene,
+Ramie mantles for acetylene,
+Range of explosibility, meaning of term,
+ of acetylene,
+Rat-tail burner,
+Reactions between copper and acetylene,
+ chemical, of acetylene,
+ physical, of acetylene,
+Reaction grids in generators,
+Read and Jacobs. See _Bradley_
+Rod lead for acetylene joints,
+Regulations, American (National Board of Fire Underwriters of U.S.A.),
+ Austrian Acetylene Association,
+ Government,
+ British Acetylene Association,
+ Fire Offices Committee,
+ Home Office Committee (1901),
+ for analysis of carbide,
+ for construction of generating plant,
+ for generators,
+ for purification,
+ for sale and purchase of carbide,
+ for sampling carbide,
+ for storing carbide,
+ French (Conseil d'Hygične de la Seine),
+ German Acetylene Association,
+ Hungarian Government,
+ Italian Government,
+Residue from dry process of generation,
+Residues, carbide in,
+ colour of,
+ composition of,
+ consistency of,
+ disposal of,
+ containing oil,
+ manurial value of,
+ utilisation of,
+Respiration of acetylene,
+Reversibility of reaction between calcium oxide and water,
+Reychler. See _Bergé_
+Rising holders. See _Holders (rising)_
+Rossel and Landriset, ammonia in crude acetylene,
+ purifier,
+ sulphur in crude acetylene,
+Roofs over exposed holders,
+Rooms, amount of illumination required in,
+Rubber tubes for acetylene,
+Ruby for burners,
+Rules. See _Regulations_
+
+S
+
+Safety lamp, Davy's, for generator sheds,
+ valves. See _Vent-pipes_
+Sale of carbide, regulations as to,
+Salt, common, in holder-seals,
+Salzbergwerk Neu Stassfurt, production of tetrachlorethane,
+Sampling carbide,
+Sandmann. See _Hammerschmidt_
+Sansair burner,
+Saulmann. See _Caro_
+Sawdust in bleaching-powder,
+Scale, water, in generators,
+Scented carbide,
+Schiff. See _Fuchs_
+Schimek burner,
+Schwander, carburetted acetylene,
+Schwarz burners,
+Seal-pots,
+Seals (holder). See _Holder-seals_
+Seams in generator-making,
+Self-luminous burners. See _Burners (self-luminous)_
+Sensible heat,
+Separation of holder from generator,
+Service-pipes. See _Mains_
+Shoot generators,
+Silicon compounds,
+ in acetylene,
+ in carbide,
+Sirius burner,
+Slaked lime. See _Calcium hydroxide_
+Sludge. See _Residues_
+Sludge-cocks, automatic locking of,
+Sludge-pipes, blocked, clearance of,
+Smell of crude and purified acetylene,
+Smith, purification,
+Smoke, production of, by flames,
+Smoking, danger of, in generator sheds,
+Soap, use of, in testing pipes,
+Soda, washing, for decomposing carbide,
+Sodium acetate solution for generator jackets,
+Sodium carbonate and lime, reaction between,
+ crystallised, for decomposing carbide,
+ chloride for holder-seals,
+ solubility of acetylene in,
+ hypochlorite purifier,
+ plumbate purifier,
+ sulphate in bleaching-powder,
+Soil, carbide residues as dressing for,
+Solder in generators,
+Soldering, autogenous,
+Solids containing water, decomposition of carbide by,
+ purification by,
+Solubility of acetylene,
+ in generators,
+ in holders,
+ in liquids,
+Soot, production by, of flames,
+Space occupied by purifying materials,
+Sparks from steel tools, danger of,
+Specific gravity and holder pressure,
+ leakage,
+ of acetylene, dissolved,
+ gaseous,
+ liquid,
+ of air,
+ of carbide,
+ of gases, and burner construction,
+ of water,
+ heat of acetylene,
+ of carbide,
+ heats, various,
+ intensity. See _Intensity, specific_
+Speed of reactions between carbide, water, and calcium hydroxide,
+ of purification,
+Spent lime. See _Residues_
+Spontaneous inflammability,
+Spraying apparatus,
+Stable manure for warming generators,
+Stadelmann burners,
+Standard of illumination in rooms,
+ of light, acetylene as,
+Steam, latent heat of, use of,
+ specific heat of,
+ reaction between carbide and,
+Steam-barrel for acetylene mains,
+Steatite for burners,
+Steel, heat-conducting power of,
+ tools, danger of
+Sterilisation of air by flames,
+Stewart and Hoxie, radiant efficiency of acetylene,
+Storage regulations for carbide,
+vessels for carbide, temporary,
+Styrolene. formation of, from acetylene,
+Suckert. See _Willson_
+Suffocation by acetylene,
+Sugar solutions, solubility of lime in,
+Sulphur "compounds,"
+ in coal-gas,
+ in crude acetylene,
+ in purified acetylene,
+ removal of,
+Sulphuretted hydrogen, solubility of, in water,
+ toxicity of,
+Sulphuric acid and acetylene, reactions between
+ as purifying material,
+Superficial area in purifiers,
+Supply of water to automatic generators,
+Suprenia burners,
+Swelling of carbide during decomposition,
+Symbols, chemical, meaning of,
+Syphons for removing water,
+
+T
+
+Table-lamps, acetone process for,
+Tabular numbers,
+Tanks for rising holders, construction of,
+"Tantalus Cup,"
+Taps for acetylene pipes,
+Tar, cause of frothing in generators,
+Tarry matter in generators,
+Telescopic gasholders. _See Holder (rising)_
+Temperature and heat, difference between,
+ correction of volumes for,
+ critical, of acetylene,
+ high, effect of, on acetylene. See _Polymerization_
+ of acetylene blowpipe,
+ flame,
+ of dissociation of acetylene,
+ of ignition of acetylene,
+ various gases,
+ of reaction between carbide and calcium hydroxide,
+ between carbide and water,
+Temperatures in generators,
+ calculation of,
+ determination of,
+Tension of liquid acetylene,
+Test-papers,
+Tetrachlorethane, production of,
+Tetrachloride, acetylene, production of,
+Thawing of frozen apparatus,
+Thermo-chemical data,
+Thermo-couple, Le Chatelier's,
+Thomson, radiant efficiency of acetylene,
+ thermo-chemical data,
+Tools, steel or iron, danger of,
+Town supplies,
+Toxicity of acetylene,
+ of sulphur and phosphorus compounds,
+Train-lighting by acetylene,
+Treated carbide. See _Calcium carbide (treated)_
+Trondol burner,
+Tubes, diameter of, and explosive limits,
+Tubes for acetylene. See _Mains_
+Tubing, flexible, for acetylene,
+Typical generators,
+
+U
+
+Ullmax purifier,
+Unaccounted-for gas,
+Underwriters, United States Fire,
+United States. See _America_
+Uses, sundry, for acetylene,
+
+V
+
+Valuation of carbide,
+Value of acetylene, hygienic,
+ enriching,
+ pecuniary,
+ of purifying materials,
+Valves, screw-down, for generators,
+Vapour, water, in acetylene, objections to,
+ removal of,
+ value of,
+Vehicular lamps,
+Ventilation of generator sheds,
+Vent-pipes, economy of,
+ for carbide vessels,
+ generators,
+ holders,
+ noise in,
+ position of mouths of,
+ size of,
+Vibration and incandescent lighting,
+Vieille, dissolved acetylene,
+Vigouroux, silicon in acetylene,
+Village installations, mains for,
+ leakage in,
+ supplies,
+Villard, liquid acetylene,
+Vines, treatment by acetylene of, for mildew and phylloxera,
+Violle and Féry, acetylene as standard of light,
+Vitiation of air by flames,
+Volume, alteration of, on dissociation,
+ and weight of acetylene,
+ molecular, of acetylene,
+Volume of acetylene passing through pipes,
+Volumes, gas, correction for temperature and pressure,
+
+W
+
+Washers, oil,
+ water,
+Waste-pipes of generators,
+Water and calcium oxide, reaction between,
+ and carbide, heat of reaction between,
+ boiling-point, evolution of gas at,
+ condensation of, in pipes,
+ consumption of, in generators,
+ convection currents in,
+ freezing-point, evolution of gas at,
+ heat absorbed in warming,
+ conducting power of,
+ of formation of,
+ in excess, generators with,
+ in holders, freezing of,
+ use for decomposition,
+ use for washing,
+ jackets for generators,
+ quality of, for portable generators,
+ quantity required in carbide-to-water generators,
+ scale in generators,
+ solubility of acetylene in,
+ of impurities in,
+ of load in,
+ specific gravity of,
+ supply for automatic generators,
+ non-automatic generators,
+ yield of gas per unit of,
+Water-gas, enrichment with acetylene,
+Water-seals, as not-return valves,
+ setting water-level in,
+Water-slide pendants for acetylene,
+Water-soluble impurities in acetylene,
+ See also _Ammonia and Sulphuretted hydrogen_
+Water-to-carbide generators. See _Generators (water-to-carbide)_
+Water-vapour, dissociation of,
+ existence of, at low temperatures,
+ in acetylene, objections to,
+ removal of,
+ value of,
+ reaction between carbide and,
+Weber burner,
+Wedding, enrichment of coal-gas,
+Weed-killer, carbide residues as,
+Weight and volume of acetylene,
+Weights, atomic,
+ molecular,
+Welding, acetylene,
+White lead, for acetylene joints,
+Wiener burners,
+Willgerodt, purification,
+Willson and Suckert, liquid acetylene,
+Windows in generator sheds,
+Winter, manipulation of generators during,
+Wöhler, addition of chlorine to acetylene,
+Wolff, acetone in acetylene,
+ illuminating power of acetylene,
+ purifier,
+ silicon in acetylene,
+Wonder burner,
+Work done in actuating automatic generators,
+
+Y
+
+Yield of gas, deficient, cause of,
+ from carbide,
+ determining,
+ (British standard),
+ (German standard),
+ from water,
+
+Z
+
+Zenith burner,
+
+
+INDEX TO APPENDIX
+
+A
+
+"A" Generator (of Braby and Co., Ltd.),
+"A1" generator (of Acetylene Corporation of Great Britain),
+"A-to-Z" generator (of Acetylene Corporation of Great Britain),
+Acetylene Corporation of Great Britain,
+Acetylene Gas and Carbide of Calcium Co.,
+Acetylene Illuminating Co., Ltd.,
+"Acetylite" generator,
+"Acétylithe" generator,
+Acétylithe, Soc. An. de l',
+Allen Co.,
+"Allen" Flexible-tube generator,
+"Allen" purifying material,
+American generators,
+Applications de l'Acétylčne, La Soc. des.,
+Austrian generator,
+Automatic generators,
+
+B
+
+"B" generator (of Braby and Co., Ltd.),
+Belgian generators,
+Bon Accord Acetylene Gas Co.,
+"Bon Accord" generator,
+Braby, Frederick and Co., Ltd.,
+British generators,
+
+C
+
+Canadian generators,
+Carbide-to-water generators,
+"Carburlen" purifying material,
+Chloride of lime purifying material,
+Colt Co., J. G.,
+"Colt" generator,
+Compartment, flooded, generator,
+Contact generators,
+Cork waste and wadding purifying material,
+"Corporation Flexible Tube Generator,"
+"Curaze" purifying material,
+
+D
+
+"Dargue" generator,
+Dargue Acetylene Gas Co.,
+Davis Acetylene Co.,
+"Davis" generator,
+Debruyne, L.,
+Debruyne's generators,
+Drawer generators,
+Drip generator,
+Drummond, J. and J.,
+
+E
+
+English generators,
+
+F
+
+Flooded compartment generator,
+Fittings, Ltd.,
+Frankoline purifying material,
+French generators,
+
+G
+
+German generators,
+
+H
+
+Heratol, purifying material,
+
+I
+
+"Incanto" generator,
+Irish generator,
+
+J
+
+"Javal" generator,
+
+K
+
+Keller and Knappich, G.m.b.H.,
+"Klenzal" purifying material,
+Klinger, Rich.,
+Klinger's generator,
+"Knappich" generator,
+
+L
+
+"L'Éclair" generator,
+"L'Étoile" generator,
+L'Hermite,
+Lockerbie and Wilkinson,
+
+M
+
+Manchester Acetylene Gas Col., Ltd.,
+Mangiameli, Fr. and Co.,
+Moss, R. J. and Sons,
+ "Semi-Non-Auto" generator,
+ "Type A" generator,
+ "Type B" generator,
+ "Type C" generator,
+Moyes Wm., and Sons,
+
+N
+
+Non-automatic generators,
+Nordische Azetylen Industrie,
+
+O
+
+"Omega" generator,
+Overberge, De Smet van,
+"Owens" generator,
+"Owens" purifying material,
+
+P
+
+Phôs Co.,
+"Phôs Type E" generator,
+"Photolithe" generator,
+Photolithe, Soc. An. Belg de la,
+Pumice purifying material,
+Puratylene purifying material,
+Purifying material, "Allen,"
+ "Carburylen,"
+ chloride of lime,
+ coke and cotton, chemically treated,
+ cork waste and wadding,
+ "Curaze,"
+ frankoline,
+ heratol,
+ "Klenzal,"
+ "Owens,"
+ pumice,
+ puratylene,
+ "Roscoline,"
+ "Standard,"
+ "Thorlite,"
+
+R
+
+Rosco Acetylene Co.,
+"Rosco" generator,
+"Roscoline" purifying material,
+Rural Districts Gas Light Co.,
+
+S
+
+St. James' Illuminating Co., Ltd.,
+Scotch generators,
+Semi-automatic generator,
+Siche Gas Co., Ltd.,
+"Siche" generator,
+"Signal-Arm" generator,
+"Sirius" generator,
+Sirius, Maison,
+Standard Acetylene Co.,
+"Standard" purifying material,
+Sunlight Gas Machine Co.,
+Superposed pans or trays,
+
+T
+
+"Thorlite" generator,
+ purifying material,
+Thorn and Hoddle Co.,
+"Thorscar" generator,
+Trays, superposed,
+
+U
+
+United States generators,
+
+W
+
+Wadding and cork waste purifying material,
+Water-to-carbide generators,
+Weldhen and Bleriot,
+Welsh generator,
+"Westminster" generator,
+
+
+
+
+
+
+
+End of the Project Gutenberg EBook of Acetylene, The Principles Of Its
+Generation And Use, by F. H. Leeds and W. J. Atkinson Butterfield
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+ <title>
+ The Principles Of Its Generation And Use, by F. H. Leeds and W. J.
+ Atkinson Butterfield
+ </title>
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+
+
+<pre>
+
+The Project Gutenberg EBook of Acetylene, The Principles Of Its Generation
+And Use, by F. H. Leeds and W. J. Atkinson Butterfield
+
+This eBook is for the use of anyone anywhere at no cost and with
+almost no restrictions whatsoever. You may copy it, give it away or
+re-use it under the terms of the Project Gutenberg License included
+with this eBook or online at www.gutenberg.org
+
+
+Title: Acetylene, The Principles Of Its Generation And Use
+
+Author: F. H. Leeds
+ W. J. Atkinson Butterfield
+
+
+Release Date: May, 2005 [EBook #8144]
+This file was first posted on June 19, 2003
+Last Updated: May 17, 2013
+
+Language: English
+
+Character set encoding: ISO-8859-1
+
+*** START OF THIS PROJECT GUTENBERG EBOOK ACETYLENE ***
+
+
+
+
+Produced by Richard Prairie, Tonya Allen, Juliet Sutherland,
+Charles Franks, and the Online Distributed Proofreading Team
+
+
+
+
+
+</pre>
+
+ <h1>
+ ACETYLENE
+ </h1>
+ <h2>
+ THE PRINCIPLES OF ITS GENERATION AND USE
+ </h2>
+ <h3>
+ A PRACTICAL HANDBOOK ON THE PRODUCTION, PURIFICATION, AND SUBSEQUENT
+ TREATMENT OF ACETYLENE FOR THE DEVELOPMENT OF LIGHT, HEAT, AND POWER
+ </h3>
+ <h3>
+ BY
+ </h3>
+ <h2>
+ F. H. LEEDS, F.I.C.
+ </h2>
+ <h3>
+ FOR SOME YEARS TECHNICAL EDITOR OF THE JOURNAL "ACETYLENE"
+ </h3>
+ <h3>
+ AND
+ </h3>
+ <h2>
+ W. J. ATKINSON BUTTERFIELD, M.A.
+ </h2>
+ <h3>
+ AUTHOR OF "THE CHEMISTRY OF GAS MANUFACTURE"
+ </h3>
+ <h3>
+ Second Edition
+ </h3>
+ <h3>
+ REVISED AND ENLARGED
+ </h3>
+ <p>
+ <br /> <br /> <br />
+ </p>
+ <h2>
+ PREFATORY NOTE TO THE FIRST EDITION
+ </h2>
+ <p>
+ In compiling this work on the uses and application of acetylene, the
+ special aim of the authors has been to explain the various physical and
+ chemical phenomena:
+ </p>
+ <p>
+ (1) Accompanying the generation of acetylene from calcium carbide and
+ water.
+ </p>
+ <p>
+ (2) Accompanying the combustion of the gas in luminous or incandescent
+ burners, and
+ </p>
+ <p>
+ (3) Its employment for any purpose--(a) neat, (b) compressed into
+ cylinders, (c) diluted, and (d) as an enriching material.
+ </p>
+ <p>
+ They have essayed a comparison between the value of acetylene and other
+ illuminants on the basis of "illuminating effect" instead of on the
+ misleading basis of pure "illuminating power," a distinction which they
+ hope and believe will do much to clear up the misconceptions existing on
+ the subject. Tables are included, for the first time (it is believed) in
+ English publications, of the proper sizes of mains and service-pipes for
+ delivering acetylene at different effective pressures, which, it is hoped,
+ will prove of use to those concerned in the installation of acetylene
+ lighting systems.
+ </p>
+ <p>
+ <i>June</i> 1903
+ </p>
+ <p>
+ <br /> <br />
+ </p>
+ <h2>
+ NOTE TO THE SECOND EDITION
+ </h2>
+ <p>
+ The revision of this work for a new edition was already far advanced when
+ it was interrupted by the sudden death on April 30, 1908, of Mr. F. H.
+ Leeds. The revision was thereafter continued single-handed, with the help
+ of very full notes which Mr. Leeds had prepared, by the undersigned. It
+ had been agreed prior to Mr. Leeds' death that it would add to the utility
+ of the work if descriptions of a number of representative acetylene
+ generators were given in an Appendix, such as that which now appears at
+ the conclusion of this volume. Thanks are due to the numerous firms and
+ individuals who have assisted by supplying information for use in this
+ Appendix.
+ </p>
+ <p>
+ W. J. ATKINSON BUTTERFIELD
+ </p>
+ <p>
+ WESTMINSTER
+ </p>
+ <p>
+ <i>August 1909</i>
+ </p>
+ <p>
+ <br /> <br /> <br />
+ </p>
+ <p>
+ <b>CONTENTS</b>
+ </p>
+ <p>
+ <a href="#linki">CHAPTER I</a>
+ </p>
+ <p>
+ INTRODUCTORY--THE COST AND ADVANTAGES OF ACETYLENE LIGHTING
+ </p>
+ <p>
+ Intrinsic advantages<br /> Hygienic advantages<br /> Acetylene and paraffin
+ oil<br /> Blackened ceilings<br /> Cost of acetylene lighting<br /> Cost of
+ acetylene and coal-gas<br /> Cost of acetylene and electric lighting<br />
+ Cost of acetylene and paraffin oil<br /> Cost of acetylene and air-gas<br />
+ Cost of acetylene and candles<br /> Tabular statement of costs (<i>to face</i>)<br />
+ Illuminating power and effect
+ </p>
+ <p>
+ <a href="#linkii">CHAPTER II</a>
+ </p>
+ <p>
+ THE PHYSICS AND CHEMISTRY OF THE REACTION BETWEEN CARBIDE AND WATER
+ </p>
+ <p>
+ Nature of calcium carbide<br /> Storage of calcium carbide<br /> Fire risks
+ of acetylene lighting<br /> Purchase of carbide<br /> Quality and sizes of
+ carbide<br /> Treated and scented carbide<br /> Reaction between carbide and
+ water<br /> --chemical nature<br /> --heat evolved<br /> --difference between
+ heat and temperature<br /> --amount of heat evolved<br /> --effect of heat
+ on process of generation<br /> Reaction:<br /> --effects of heat<br />
+ --effect of heat on the chemical reaction<br /> --effects of heat on the
+ acetylene<br /> --effects of heat on the carbide<br /> Colour of spent
+ carbide<br /> Maximum attainable temperatures<br /> Soft solder in
+ generators<br /> Reactions at low temperatures<br /> Reactions at high
+ temperatures<br /> Pressure in generators
+ </p>
+ <p>
+ <a href="#linkiii">CHAPTER III</a>
+ </p>
+ <p>
+ THE GENERAL PRINCIPLES OF ACETYLENE GENERATION ACETYLENE GENERATING
+ APPARATUS
+ </p>
+ <p>
+ Automatic and non-automatic generators<br /> Control of the chemical
+ reaction<br /> Non-automatic carbide-to-water generators<br /> Non-automatic
+ water-to-carbide generators<br /> Automatic devices<br /> Displacement
+ gasholders<br /> Action of water-to-carbide generators<br /> Action of
+ carbide-to-water generators<br /> Use of oil in generator<br /> Rising
+ gasholder<br /> Deterioration of acetylene on storage<br /> Freezing and its
+ avoidance<br /> Corrosion in apparatus<br /> Isolation of holder from
+ generator<br /> Water-seals<br /> Vent pipes and safety valve<br /> Frothing
+ in generator<br /> Dry process of generation<br /> Artificial lighting of
+ generator sheds
+ </p>
+ <p>
+ <a href="#linkiv">CHAPTER IV</a>
+ </p>
+ <p>
+ THE SELECTION OF AN ACETYLENE GENERATOR
+ </p>
+ <p>
+ Points to be observed<br /> Recommendations of Home Office Committee<br />
+ British and Foreign regulations for the construction and installation of
+ acetylene generating plant
+ </p>
+ <p>
+ <a href="#linkv">CHAPTER V</a>
+ </p>
+ <p>
+ THE TREATMENT OF ACETYLENE AFTER GENERATION
+ </p>
+ <p>
+ Impurities in calcium carbide<br /> Impurities of acetylene<br /> Removal of
+ moisture<br /> Generator impurities in acetylene<br /> Filters<br /> Carbide
+ impurities in acetylene<br /> Washers<br /> Reasons for purification<br />
+ Necessary extent of purification<br /> Quantity of impurities in acetylene<br />
+ Purifying materials<br /> Bleaching powder<br /> Heratol, frankoline,
+ acagine, and puratylene<br /> Efficiency of purifying material<br /> Minor
+ reagent<br /> Method of a gas purifier<br /> Methods of determining
+ exhaustion of purifying material<br /> Regulations for purification<br />
+ Drying<br /> Position of purifier<br /> Filtration<br /> General arrangement
+ of plans<br /> Generator residues<br /> Disposal of residue
+ </p>
+ <p>
+ <a href="#linkvi">CHAPTER VI</a>
+ </p>
+ <p>
+ THE CHEMICAL AND PHYSICAL PROPERTIES OF ACETYLENE
+ </p>
+ <p>
+ Physical properties<br /> Leakage<br /> Heat of combustion<br /> Explosive
+ limits<br /> Range of explosibility<br /> Solubility in liquids<br />
+ Toxicity<br /> Endothermic nature<br /> Polymerisation<br /> Heats of
+ formation and combustion<br /> Colour of flame<br /> Radiant efficiency<br />
+ Chemical properties<br /> Reactions with copper
+ </p>
+ <p>
+ <a href="#linkvii">CHAPTER VII</a>
+ </p>
+ <p>
+ MAINS AND SERVICE-PIPES--SUBSIDIARY APPARATUS
+ </p>
+ <p>
+ Meters<br /> Governors<br /> Gasholder pressure<br /> Pressure-gauges<br />
+ Dimensions of mains and pipes<br /> Velocity of flow in pipes<br />
+ Service-pipes and mains<br /> Leakage<br /> Pipes and fittings<br /> Laying
+ mains<br /> Expelling air from pipes<br /> Tables of pipes and mains
+ </p>
+ <p>
+ <a href="#linkviii">CHAPTER VIII</a>
+ </p>
+ <p>
+ COMBUSTION OF ACETYLENE IN LUMINOUS BURNERS--THEIR DISPOSITION
+ </p>
+ <p>
+ Nature of luminous flames<br /> Illuminating power<br /> Early burners<br />
+ Injector and twin-flame burners<br /> Illuminating power of self-luminous
+ burners<br /> Glassware for burners
+ </p>
+ <p>
+ <a href="#linkix">CHAPTER IX</a>
+ </p>
+ <p>
+ INCANDESCENT BURNERS--HEATING APPARATUS--MOTORS--AUTOGENOUS SOLDERING
+ </p>
+ <p>
+ Merits of incandescent lighting<br /> Conditions for incandescent lighting<br />
+ Illuminating power of incandescent burners<br /> Durability of mantles<br />
+ Typical incandescent burners<br /> Acetylene for heating and cooking<br />
+ Acetylene motors<br /> Blowpipes<br /> Autogenous soldering and welding
+ </p>
+ <p>
+ <a href="#linkx">CHAPTER X</a>
+ </p>
+ <p>
+ CARBURETTED ACETYLENE
+ </p>
+ <p>
+ Carburetted acetylene<br /> Illuminating power of carburetted acetylene<br />
+ Carburetted acetylene for "power"
+ </p>
+ <p>
+ <a href="#linkxi">CHAPTER XI</a>
+ </p>
+ <p>
+ COMPRESSED AND DISSOLVED ACETYLENE--MIXTURES WITH OTHER GASES
+ </p>
+ <p>
+ Compression<br /> Dissolved acetylene<br /> Solution in acetone<br />
+ Liquefied acetylene<br /> Dilution with carbon dioxide<br /> Dilution with
+ air<br /> Mixed carbides<br /> Dilution with, methane and hydrogen<br />
+ Self-inflammable acetylene<br /> Enrichment with acetylene<br /> Partial
+ pressure<br /> Acetylene-oil-gas
+ </p>
+ <p>
+ <a href="#linkxii">CHAPTER XII</a>
+ </p>
+ <p>
+ SUNDRY USES
+ </p>
+ <p>
+ Destruction of noxious moths<br /> Destruction of phylloxera and mildew<br />
+ Manufacture of lampblack<br /> Production of tetrachlorethane<br />
+ Utilisation of residues<br /> Sundry uses for the gas
+ </p>
+ <p>
+ <a href="#linkxiii">CHAPTER XIII</a>
+ </p>
+ <p>
+ PORTABLE ACETYLENE LAMPS AND PLANT
+ </p>
+ <p>
+ Table and vehicular lamps<br /> Flare lamps<br /> Cartridges of carbide<br />
+ Cycle-lamp burners<br /> Railway lighting
+ </p>
+ <p>
+ <a href="#linkxiv">CHAPTER XIV</a>
+ </p>
+ <p>
+ VALUATION AND ANALYSIS OF CARBIDE
+ </p>
+ <p>
+ Regulations of British Acetylene Association<br /> Regulations oŁ German
+ Acetylene Association<br /> Regulations of Austrian Acetylene Association<br />
+ Sampling carbide<br /> Yield of gas from small carbide<br /> Correction of
+ volumes for temperature and pressure<br /> Estimation of impurities<br />
+ Tabular numbers
+ </p>
+ <p>
+ <a href="#linkappendix">APPENDIX</a>
+ </p>
+ <p>
+ DESCRIPTIONS OP GENERATORS
+ </p>
+ <p>
+ America: Canada<br /> America: United States<br /> Austria-Hungary<br />
+ Belgium<br /> France<br /> Germany<br /> Great Britain and Ireland
+ </p>
+ <p>
+ <a href="#linkindex">INDEX</a>
+ </p>
+ <p>
+ <a href="#linkindex2">INDEX TO APPENDIX</a> <br /> <br /> <br />
+ </p>
+ <p>
+ <br /> <br />
+ </p>
+ <h1>
+ ACETYLENE
+ </h1>
+ <p>
+ <br /> <br /> <br />
+ </p>
+ <h2>
+ <a name="linki" id="i">CHAPTER I</a>
+ </h2>
+ <h3>
+ INTRODUCTORY--THE COST AND ADVANTAGES OF ACETYLENE LIGHTING
+ </h3>
+ <p>
+ Acetylene is a gas [Footnote: For this reason the expression, "acetylene
+ gas," which is frequently met with, would be objectionable on the ground
+ of tautology, even if it were not grammatically and technically incorrect.
+ "Acetylene-gas" is perhaps somewhat more permissible, but it is equally
+ redundant and unnecessary.] of which the most important application at the
+ present time is for illuminating purposes, for which its properties render
+ it specially well adapted. No other gas which can be produced on a
+ commercial scale is capable of giving, volume for volume, so great a yield
+ of light as acetylene. Hence, apart from the advantages accruing to it
+ from its mode of production and the nature of the raw material from which
+ it is produced, it possesses an inherent advantage over other illuminating
+ gases in the smaller storage accommodation and smaller mains and
+ service-pipes requisite for the maintenance of a given supply of
+ artificial light. For instance, if a gasholder is required to contain
+ sufficient gas for the lighting of an establishment or district for
+ twenty-four hours, its capacity need not be nearly so great if acetylene
+ is employed as if oil-gas, coal-gas, or other illuminating gas is used.
+ Consequently, for an acetylene supply the gasholder can be erected on a
+ smaller area and for considerably less outlay than for other gas supplies.
+ In this respect acetylene has an unquestionable economical advantage as a
+ competitor with other varieties of illuminating gas for supplies which
+ have generally been regarded as lying peculiarly within their preserves.
+ The extent of this advantage will be referred to later.
+ </p>
+ <p>
+ The advantages that accrue to acetylene from its mode of production, and
+ the nature of the raw material from which it is obtained, are in reality
+ of more importance. Acetylene is readily and quickly produced from a raw
+ material--calcium carbide--which, relatively to the yield of light of the
+ gaseous product, is less bulky than the raw materials of other gases. In
+ comparison also with oils and candles, calcium carbide is capable of
+ yielding, through the acetylene obtainable from it, more light per unit of
+ space occupied by it. This higher light-yielding capacity of calcium
+ carbide, ready to be developed through acetylene, gives the latter gas a
+ great advantage over all other illuminants in respect of compactness for
+ transport or storage. Hence, where facilities for transport or storage are
+ bad or costly, acetylene may be the most convenient or cheapest
+ illuminant, notwithstanding its relatively high cost in many other cases.
+ For example, in a district to which coal and oil must be brought great
+ distances, the freight on them may be so heavy that--regarding the
+ question as simply one of obtaining light in the cheapest manner--it may
+ be more economical to bring calcium carbide an equal or even greater
+ distance and generate acetylene from it on the spot, than to use oil or
+ make coal-gas for lighting purposes, notwithstanding that acetylene may
+ not be able to compete on equal terms with oil--or coal-gas at the place
+ from which the carbide is brought. Likewise where storage accommodation is
+ limited, as in vehicles or in ships or lighthouses, calcium carbide may be
+ preferable to oil or other illuminants as a source of light. Disregarding
+ for the moment intrinsic advantages which the light obtainable from
+ acetylene has over other lights, there are many cases where, owing to
+ saving in cost of carriage, acetylene is the most economical illuminant;
+ and many other cases where, owing to limited space for storage, acetylene
+ far surpasses other illuminants in convenience, and is practically
+ indispensable.
+ </p>
+ <p>
+ The light of the acetylene flame has, however, some intrinsic advantages
+ over the light of other artificial illuminants. In the first place, the
+ light more closely resembles sunlight in composition or "colour." It is
+ more nearly a pure "white" light than is any other flame or incandescent
+ body in general use for illuminating purposes. The nature or composition
+ of the light of the acetylene flame will be dealt with more exhaustively
+ later, and compared with that afforded by other illuminants; but, speaking
+ generally, it may be said that the self-luminous acetylene light is
+ superior in tint, to all other artificial lights, for which reason it is
+ invaluable for colour-judging and shade-matching. In the second place,
+ when the gas issues from a suitable self-luminous burner under proper
+ pressure, the acetylene flame is perfectly steady; and in this respect it
+ in preferable to most types of electric light, to all self- luminous
+ coal-gas flames and candles, and to many varieties of oil-lamp. In
+ steadiness and freedom from flicker it is fully equal to incandescent
+ coal-gas light, but it in distinctly superior to the latter by virtue of
+ its complete freedom from noise. The incandescent acetylene flame emits a
+ slight roaring, but usually not more than that coming from an atmospheric
+ coal-gas burner. With the exception of the electric arc, self-luminous
+ acetylene yields a flame of unsurpassed intensity, and yet its light is
+ agreeably soft. In the third place, where electricity is absent, a
+ brilliancy of illumination which can readily be obtained from
+ self-luminous acetylene can otherwise only be procured by the employment
+ of the incandescent system applied either to coal-gas or to oil; and there
+ are numerous situations, such as factories, workshops, and the like, where
+ the vibration of the machinery or the prevalence of dust renders the use
+ of mantles troublesome if not impossible. Anticipating what will be said
+ later, in cases like these, the cost of lighting by self-luminous
+ acetylene may fairly be compared with self-luminous coal- gas or oil only;
+ although in other positions the economy of the Welsbach mantle must be
+ borne in mind.
+ </p>
+ <p>
+ Acetylene lighting presents also certain important hygienic advantages
+ over other forms of flame lighting, in that it exhausts, vitiates, and
+ heats the air of a room to a less degree, for a given yield of light, than
+ do either coal-gas, oils, or candles. This point in favour of acetylene is
+ referred to here only in general terms; the evidence on which the
+ foregoing statement is based will be recorded in a tabular comparison of
+ the cost and qualities of different illuminants. Exhaustion of the air
+ means, in this connexion, depletion of the oxygen normally present in it.
+ One volume of acetylene requires 2-1/2 volumes of oxygen for its complete
+ combustion, and since 21 volumes of oxygen are associated in atmospheric
+ air with 79 volumes of inert gases--chiefly nitrogen--which do not
+ actively participate in combustion, it follows that about 11.90 volumes of
+ air are wholly exhausted, or deprived of oxygen, in the course of the
+ combustion of one volume of acetylene. If the light which may be developed
+ by the acetylene is brought into consideration, it will be found that,
+ relatively to other illuminants, acetylene causes less exhaustion of the
+ air than any other illuminating agent except electricity. For instance,
+ coal-gas exhausts only about 6- 1/2 times its volume of air when it is
+ burnt; but since, volume for volume, acetylene ordinarily yields from
+ three to fifteen times as much light as coal-gas, it follows that the same
+ illuminative value is obtainable from acetylene by considerably less
+ exhaustion of the air than from coal-gas. The exact ratio depends on the
+ degree of efficiency of the burners, or of the methods by which light is
+ obtained from the gases, as will be realised by reference to the table
+ which follows. Broadly speaking, however, no illuminant which evolves
+ light by combustion (oxidation), and which therefore requires a supply of
+ oxygen or air for its maintenance, affords light with so little exhaustion
+ of the air as acetylene. Hence in confined, ill-ventilated, or crowded
+ rooms, the air will suffer less exhaustion, and accordingly be better for
+ breathing, if acetylene is chosen rather than any other illuminant, except
+ electricity.
+ </p>
+ <p>
+ Next, in regard to vitiation of the air, by which is meant the alteration
+ in its composition resulting from the admixture of products of combustion
+ with it. Electric lighting is as superior to other modes of lighting in
+ respect of direct vitiation as of exhaustion of the air, because it does
+ not depend on combustion. Putting it aside, however, light is obtainable
+ by means of acetylene with less attendant vitiation of the air than by
+ means of any other gas or of oil or candles. The principal vitiating
+ factor in all cases is the carbonic acid produced by the combustion. Now
+ one volume of acetylene on combustion yields two volumes of carbonic acid,
+ whereas one volume of coal-gas yields about 0.6 volume of carbonic acid.
+ But even assuming that the incandescent system of lighting is applied in
+ the case of coal-gas and not of acetylene, the ratio of the consumption of
+ the two gases for the development of a given illuminative effect will be
+ such that no more carbonic acid will be produced by the acetylene; and if
+ the incandescent system is applied either in both cases or in neither, the
+ ratio will be greatly in favour of acetylene. The other factors which
+ determine the vitiation of the air of a room in which the gas is burning
+ are likewise under ordinary conditions more in favour of acetylene. They
+ are not, however, constant, since the so-called "impurities," which on
+ combustion cause vitiation of the air, vary greatly in amount according to
+ the extent to which the gases have been purified. London coal-gas, which
+ was formerly purified to the highest degree practically attainable, used
+ to contain on the average only 10 to 12 grains of sulphur per 100 cubic
+ feet, and virtually no other impurity. But now coal-gas, in London and
+ most provincial towns, contains 40 to 50 grains of sulphur per 100 cubic
+ foot. At least 5 grains of ammonia per 100 cubic foot in also present in
+ coal-gas in some towns. Crude acetylene also contains sulphur and ammonia,
+ that coming from good quality calcium carbide at the present day including
+ about 31 grains of the former and 25 grains of the latter per 100 cubic
+ feet. But crude acetylene is also accompanied by a third impurity, viz.,
+ phosphoretted hydrogen or phosphine, which in unknown in coal-gas, and
+ which is considerably more objectionable than either ammonia or sulphur.
+ The formation, behaviour, and removal of those various impurities will be
+ discussed in Chapter V.; but here it may be said that there is no reason
+ why, if calcium carbide of a fair degree of purity has been used, and if
+ the gas has been generated from it in a properly designed and smoothly
+ working apparatus-- this being quite as important as, or even more
+ important than, the purity of the original carbide--the gas should not be
+ freed from phosphorus, sulphur, and ammonia to the utmost necessary or
+ desirable extent, by processes which are neither complicated nor
+ expensive. And if this is done, as it always should be whenever the
+ acetylene is required for domestic lighting, the vitiation of the air of a
+ room due to the "impurities" in the gas will become much less in the case
+ of acetylene than in that of even well-purified coal-gas; taking equal
+ illuminating effect as the basis for comparison.
+ </p>
+ <p>
+ Acetylene is similarly superior, speaking generally, to petroleum in
+ respect of impurities, though the sulphur present in petroleum oils, such
+ as are sold in this country for household use, though very variable, is
+ often quite small in amount, and seldom is responsible for serious
+ vitiation of the atmosphere.
+ </p>
+ <p>
+ Regarding somewhat more closely the relative convenience and safety of
+ acetylene and paraffin for the illumination of country residences, it may
+ be remarked that an extraordinarily great amount of care must be bestowed
+ upon each separate lamp if the whole house is to be kept free from an
+ odour which is very offensive to the nostrils; and the time occupied in
+ this process, which of itself is a disagreeable one, reaches several hours
+ every day. Habit has taught the country dweller to accept as inevitable
+ this waste of time, and largely to ignore the odour of petroleum in his
+ abode; but the use of acetylene entirely does away with the daily cleaning
+ of lamps, and, if the pipe-fitting work has been done properly, yields
+ light absolutely unaccompanied by smell. Again, unless most carefully
+ managed, the lamp-room of a large house, with its store of combustible
+ oil, and its collection of greasy rags, must unavoidably prove a sensible
+ addition to the risk of fire. The analogue of the lamp- room when
+ acetylene is employed is the generator-house, and this is a separate
+ building at some distance from the residence proper. There need be no
+ appreciable odour in the generator-house, except during the times of
+ charging the apparatus; but if there is, it passes into the open air
+ instead of percolating into the occupied apartments.
+ </p>
+ <p>
+ The amount of heat developed by the combustion of acetylene also is less
+ for a given yield of light than that developed by most other illuminants.
+ The gas, indeed, is a powerful heating gas, but owing to the amount
+ consumed being so small in proportion to the light developed, the heat
+ arising from acetylene lighting in a room is less than that from most
+ other illuminating agents, if the latter are employed to the extent
+ required to afford equally good illumination. The ratio of the heat
+ developed in acetylene lighting to that developed in, <i>e.g.</i>,
+ lighting by ordinary coal-gas, varies considerably according to the degree
+ of efficiency of the burners, or, in other words, of the methods by which
+ light is obtained from the gases. Volume for volume, acetylene yields on
+ combustion about three and a half times as much heat as coal- gas, yet,
+ owing to its superior efficiency as an illuminant, any required light may
+ be obtained through it with no greater evolution of heat than the best
+ practicable (incandescent) burners for coal-gas produce. The heat evolved
+ by acetylene burners adequate to yield a certain light is very much less
+ than that evolved by ordinary flat-flame coal-gas burners or by oil-lamps
+ giving the same light, and is not more than about three times as much as
+ that from ordinary electric lamps used in numbers sufficient to give the
+ same light. More exact figures for the ratio between the heat developed in
+ acetylene lighting and that in other modes of lighting are given in the
+ table already referred to.
+ </p>
+ <p>
+ In connexion with the smaller amount of heat developed per unit of light
+ when acetylene is the illuminant, the frequently exaggerated claim that
+ acetylene does not blacken ceilings at all may be studied. Except it be a
+ carelessly manipulated petroleum-lamp, no form of artificial illuminant
+ employed nowadays ever emits black smoke, soot, or carbon, in spite of the
+ fact that all luminous flames commercially capable of utilisation do
+ contain free carbon in the elemental state. The black mark on a ceiling
+ over a source of light is caused by a rising current of hot air and
+ combustion products set up by the heat accompanying the light, which
+ current of hot gas carries with it the dust and dirt always present in the
+ atmosphere of an inhabited room. As this current of air and burnt gas
+ travels in a fairly concentrated vertical stream, and as the ceiling is
+ comparatively cool and exhibits a rough surface, that dust and dirt are
+ deposited on the ceiling above the flame, but the stain is seldom or never
+ composed of soot from the illuminant itself. Proof of this statement may
+ be found in the circumstance that a black mark is eventually produced over
+ an electric glow-lamp and above a pipe delivering hot water. Clearly,
+ therefore, the depth and extent of the mark will depend on the volume and
+ temperature of the hot gaseous current; and since per unit of light
+ acetylene emits a far smaller quantity of combustion products and a far
+ smaller amount of heat than any other flame illuminant except incandescent
+ coal-gas, the inevitable black mark over its flame takes very much longer
+ to appear. Quite roughly speaking, as may be deduced from what has already
+ been said on this subject, the luminous flame of acetylene "blackens" a
+ ceiling at about the same rate as a coal-gas burner of the best Welsbach
+ type.
+ </p>
+ <p>
+ There is one respect in which acetylene and other flame illuminants are
+ superior to electric lighting, viz., that they sterilise a larger volume
+ of air. All the air which is needed to support combustion, as well as the
+ excess of air which actually passes through the burner tube and flame in
+ incandescent burners, is obviously sterilised; but so also is the much
+ larger volume of air which, by virtue of the up-current due to the heat of
+ the flame, is brought into anything like close proximity with the light.
+ The electric glow-lamp, and the most popular and economical modern
+ enclosed electric arc-lamp, sterilise only the much smaller volume of air
+ which is brought into direct contact with their glass bulbs. Moreover,
+ when large numbers of persons are congregated in insufficiently ventilated
+ buildings--and many public rooms are insufficiently ventilated--the air
+ becomes nauseous to inspire and positively detrimental to the health of
+ delicate people, by reason of the human effluvia which arise from soiled
+ raiment and uncleansed or unhealthy bodies, long before the proportion of
+ carbonic acid by itself is high enough to be objectionable. Thus a certain
+ proportion of carbonic acid coming from human lungs and skin is more
+ harmful than the same proportion of carbonic acid derived from the
+ combustion of gas or oil. Hence acetylene and flame illuminants generally
+ have the valuable hygienic advantages over electric lighting, not only of
+ killing a far larger number of the micro-organisms that may be present in
+ the air, but, by virtue of their naked flames, of burning up and
+ destroying a considerable quantity of the aforesaid odoriferous matter,
+ thus relieving the nose and materially assisting in the prevention of that
+ lassitude and anćmia occasionally follow the constant inspiration of air
+ rendered foul by human exhalations.
+ </p>
+ <p>
+ The more important advantages of acetylene as an illuminant have now been
+ indicated, and it remains to discuss the cost of acetylene lighting in
+ comparison with other modes of procuring artificial light. At the outset
+ it may be stated that a very much greater reduction in the price of
+ calcium carbide--from which acetylene is produced--than is likely to ensue
+ under the present methods and conditions of manufacture will be required
+ to make acetylene lighting as cheap as ordinary gas lighting in towns in
+ this country, provided incandescent burners are used for the gas. On the
+ score of cheapness (and of convenience, unless the acetylene were
+ delivered to the premises from some central generating station) acetylene
+ cannot compete as an illuminant with coal-gas where the latter costs, say,
+ not more than 5s. per 1000 cubic feet, if only reasonable attention is
+ given to the gas-burners, and at least a quarter of them are on the
+ incandescent system. If, on the other hand, coal-gas is misused and wasted
+ through the employment only of interior or worn-out flat-flame burners,
+ while the best types of burner are used for acetylene, the latter gas may
+ prove as cheap for lighting as coal-gas at, say, 2s. 6d. per 1000 cubic
+ feet (and be far better hygienically); whereas, contrariwise, if coal-gas
+ is used only with good and properly maintained incandescent burners, it
+ may cost over 10s. per 1000 cubic feet, and be cheaper than acetylene
+ burned in good burners (and as good from the hygienic standpoint). More
+ precise figures on the relative costs of coal-gas lighting and acetylene
+ lighting are given in the tabular statement at the close of this chapter.
+ </p>
+ <p>
+ With regard to electric lighting it is somewhat difficult to lay down a
+ fair basis of comparison, owing to the wide variations in the cost of
+ current, and in the efficiency of lamps, and to the undoubted hygienic and
+ aesthetic claims of electric lighting to precedence. But in towns in this
+ country where there is a public electricity supply, electric lighting will
+ be used rather than acetylene for the same reasons that it is preferred to
+ coal-gas. Cost is only a secondary consideration in such cases, and where
+ coal-gas is reasonably cheap, and nevertheless gives place to electric
+ lighting, acetylene clearly cannot hope to supplant the latter. [Footnote:
+ Where, however, as is frequently the case with small public
+ electricity-supply works, the voltage of the supply varies greatly, the
+ fluctuations in the light of the lamps, and the frequent destruction of
+ fuses and lamps, are such manifest inconveniences that acetylene is in
+ fact now being generally preferred to electric lighting in such
+ circumstances.] But where current cannot be had from an electricity-supply
+ undertaking, and it is a question, in the event of electric lighting being
+ adopted, of generating current by driving a dynamo, either by means of a
+ gas-engine supplied from public gas-mains, by means of a special boiler
+ installation, or by means of an oil-engine or of a power gas-plant and
+ gas-engine, the claims of acetylene to preference are very strong. An
+ important factor in the estimation of the relative advantages of
+ electricity and acetylene in such cases is the cost of labour in looking
+ after the generating plant. Where a gas-engine supplied from public
+ gas-mains is used for driving the dynamo, electric lighting can be had at
+ a relatively small expenditure for attendance on the generating plant. But
+ the cost of the gas consumed will be high, and actually light could be
+ obtained directly from the gas by means of incandescent mantles at far
+ loss cost than by consuming the gas in a motor for the indirect production
+ of light by means of electric current. Therefore electric lighting, if
+ adopted under these conditions, must be preferred to gas lighting from
+ considerations which are deemed to outweigh those of a much higher cost,
+ and acetylene does not present so great advantages over coal-gas as to
+ affect the choice of electric lighting. But in the cases where there is no
+ public gas-supply, and current must be generated from coal or coke or oil
+ consumed on the spot, the cost of the skilled labour required to look
+ after either a boiler, steam-engine and dynamo, or a power gas-plant and
+ gas-engine or oil- engine and dynamo, will be so heavy that unless the
+ capacity of the installation is very great, acetylene will almost
+ certainly prove a cheaper and more convenient method of obtaining light.
+ The attention required by an acetylene installation, such as a country
+ house of upwards of thirty rooms would want, is limited to one or two
+ hours' labour per diem at any convenient time during daylight. Moreover,
+ the attendant need not be highly paid, as he will not have required an
+ engineman's training, as will the attendant on an electric lighting plant.
+ The latter, too, must be present throughout the hours when light is wanted
+ unless a heavy expenditure has been incurred on accumulators. Furthermore,
+ the capital outlay on generating plant will be very much less for
+ acetylene than for electric lighting. General considerations such as these
+ lead to the conclusion that in almost all country districts in this
+ country a house or institution could be lighted more cheaply by means of
+ acetylene than by electricity. In the tabular statement of comparative
+ costs of different modes of lighting, electric lighting has been included
+ only on the basis of a fixed cost per unit, as owing to the very varied
+ cost of generating current by small installations in different parts of
+ the country it would be futile to attempt to give the cost of electric
+ lighting on any other basis, such as the prime cost of coal or coke in a
+ particular district. Where current is supplied by a public electricity-
+ supply undertaking, the cost per unit is known, and the comparative costs
+ of electric light and acetylene can be arrived at with tolerable
+ precision. It has not been thought necessary to include in the tabular
+ statement electric arc-lamps, as they are only suitable for the lighting
+ of large spaces, where the steadiness and uniformity of the illumination
+ are of secondary importance. Under such conditions, it may be stated
+ parenthetically, the electric arc-light is much less costly than acetylene
+ lighting would be, but it is now in many places being superseded by
+ high-pressure gas or oil incandescent lights, which are steady and
+ generally more economical than the arc light.
+ </p>
+ <p>
+ The illuminant which acetylene is best fitted to supersede on the score of
+ convenience, cleanliness, and hygienic advantages is oil. By oil is meant,
+ in this connection, the ordinary burning petroleum, kerosene, or paraffin
+ oil, obtained by distilling and refining various natural oils and shales,
+ found in many countries, of which the United States (principally
+ Pennsylvania), Russia (the Caucasus chiefly), and Scotland are practically
+ the only ones which supply considerable quantities for use in Great
+ Britain. Attempts are often made to claim superiority for particular
+ grades of these oils, but it may be at once stated that so for as actual
+ yield of light is concerned, the same weight of any of the commercial oils
+ will give practically the same result. Hence in the comparative statement
+ of the cost of different methods of lighting, oil will be taken at the
+ cheapest rate at which it could ordinarily be obtained, including delivery
+ charges, at a country house, when bought by the barrel. This rate at the
+ present time is about ninepence per gallon. A higher price may be paid for
+ grades of mineral oil reputed to be safer or to give a "brighter" or
+ "clearer" light; but as the quantity of light depends mainly upon the care
+ and attention bestowed on the burner and glass fittings of the lamp, and
+ partly upon the employment of a suitable wick, while the safety of each
+ lamp depends at least as much upon the design of that lamp, and the
+ accuracy with which the wick fits the burner tube, as upon the temperature
+ at which the oil "flashes," the extra expense involved in burning
+ fancy-priced oils will not be considered here.
+ </p>
+ <p>
+ The efficiency (<i>i.e.</i>, the light yielded per pint or other unit
+ volume consumed) of oil-lamps varies greatly, and, speaking broadly,
+ increases with the power of the lamp. But as large or high-power lamps are
+ not needed throughout a house, it is fairer to assume that the light
+ obtainable from oil in ordinary household use is the mean of that afforded
+ by large and that afforded by small lamps. A large oil-lamp as commonly
+ used in country houses will give a light of about 20 candle- power, while
+ a convenient small lamp will give a light of not more than about 5
+ candle-power. The large lamp will burn about 55 hours for every gallon of
+ oil consumed, or give an illuminating duty of about 1100 candle-hours (<i>i.e.</i>,
+ the product of candle-power by burning-hours) per gallon. The small lamp,
+ on the other hand, will burn about 140 hours for every gallon of oil
+ consumed, or give an illuminating duty of about 700 candle-hours per
+ gallon. Actually large lamps would in most country houses be used only in
+ the entrance hall, living-rooms, and kitchen, while passages and minor
+ rooms on the lower floors would be lighted by small lamps. Hence, making
+ due allowance for the lower rate of consumption of the small lamps, it
+ will be seen that, given equal numbers of large and small lamps in use,
+ the mean illuminating duty of a gallon of oil as burnt in country houses
+ will be 987, or, in round figures, 990 candle-hours. Usually candles are
+ used in the bedrooms of country houses where the lower floors are lighted
+ by means of petroleum lamps; but when acetylene is installed in such a
+ house it will frequently be adopted in the principal bed- and
+ dressing-rooms as well as in the living-rooms, as, unless candles are
+ employed very lavishly, they are really totally inadequate to meet the
+ reasonable demands for light of, <i>e.g.</i>, a lady dressing for dinner.
+ Where acetylene displaces candles as well as lamps in a country house, it
+ is necessary, in comparing the cost of the new illuminant with that of the
+ candles and oil, to bear in mind the superior degree of illumination which
+ is secured in all rooms, at least where candles were formerly used.
+ </p>
+ <p>
+ In regard to exhaustion and vitiation of the air, and to heat evolved,
+ self-luminous petroleum lamps stand on much the same footing as coal-gas
+ when the latter is burned in flat-flame burners, if the comparison is
+ based on a given yield of light. A large lamp, owing to its higher
+ illuminating efficiency, is better in this respect than a small one--
+ light for light, it is more hygienic than ordinary flat-flame coal-gas
+ burners, while a small lamp is less hygienic. It will therefore be
+ understood at once, from what has already been said about the superiority
+ on hygienic grounds of acetylene to flat-flame coal-gas lighting, that
+ acetylene is in this respect far superior to petroleum lamps. The degree
+ of its superiority is indicated more precisely by the figures quoted in
+ the tabular statement which concludes this chapter.
+ </p>
+ <p>
+ Before giving the tabular statement, however, it is necessary to say a few
+ words in regard to one method of lighting which, may possibly develop into
+ a more serious competitor with acetylene for the lighting of the better
+ class of country house than any of the illuminating agents and modes of
+ lighting so far referred to. The method in question is lighting by
+ so-called air-gas used for raising mantles to incandescence in upturned or
+ inverted burners of the Welsbach-Kern type. "Air-gas" is ordinary
+ atmospheric air, more or less completely saturated with the vapour of some
+ highly volatile hydrocarbon. The hydrocarbons practically applied have so
+ far been only "petroleum spirit" or "carburine," and "benzol." "Petroleum
+ spirit" or "carburine" consists of the more highly volatile portion of
+ petroleum, which is removed by distillation before the kerosene or burning
+ oil is recovered from the crude oil. Several grades of this highly
+ volatile petroleum distillate are distinguished in commerce; they differ
+ in the temperature at which they begin to distil and the range of
+ temperature covered by their distillation, and, speaking more generally,
+ in their degree of volatility, uniformity, and density. If the petroleum
+ distillate is sufficiently volatile and fairly uniform in character, good
+ air-gas may be produced merely by allowing air to pass over an extended
+ surface of the liquid. The vapour of the petroleum spirit is of greater
+ density than air, and hence, if the course of the air-gas is downward from
+ the apparatus at which it is produced, the flow of air into the apparatus
+ and over the surface of the spirit will be automatically maintained by the
+ "pull" of the descending air-gas when once the flow has been started until
+ the outlet for the air-gas is stopped or the spirit in the apparatus is
+ exhausted. Hence, if the apparatus for saturating air with the vapour of
+ the light petroleum is placed well above all the points at which the
+ air-gas is to be burnt-- <i>e.g.</i>, on the roof of the house--the
+ production of the air-gas may by simple devices become automatic, and the
+ only attention the apparatus will require will be the replenishing of its
+ reservoir from time to time with light petroleum. But a number of
+ precautions are required to make this simple process operate without
+ interruption or difficulty. For instance, the evaporation of the spirit
+ must not be so rapid relatively to its total bulk as to lower its
+ temperature, and thereby that of the overflowing air, too much; the
+ reservoir must be protected from extreme cold and extreme heat; and the
+ risk of fire from the presence of a highly volatile and highly inflammable
+ liquid on or near the roof of the house must be met. This risk is one to
+ which fire insurance companies take exception.
+ </p>
+ <p>
+ More commonly, however, air-gas is made non-automatically, or more or less
+ automatically by the employment of some mechanical means. The light
+ petroleum, benzol, or other suitable volatile hydrocarbon is volatilised,
+ where necessary, by the application of gentle heat, while air is driven
+ over or through it by means of a small motor, which in some cases is a
+ hot-air engine operated by heat supplied by a flame of the air-gas
+ produced. These air-gas producers, or at least the reservoir of volatile
+ hydrocarbon, may be placed in an outbuilding, so that the risk of fire in
+ the house itself is minimised. They require, however, as much attention as
+ an acetylene generator, usually more. It is difficult to give reliable
+ data as to the cost of air-gas, inclusive of the expenses of production.
+ It varies considerably with the description of hydrocarbon employed, and
+ its market price. Air-gas is only slightly inferior hygienically to
+ acetylene, and the colour of its light is that of the incandescent light
+ as produced by coal-gas or acetylene. Air-gas of a certain grade may be
+ used for lighting by flat-flame burners, but it has been available thus
+ for very many years, and has failed to achieve even moderate success. But
+ the advent of the incandescent burner has completely changed its position
+ relatively to most other illuminants, and under certain conditions it
+ seems likely to be the most formidable competitor with acetylene. Since
+ air-gas, and the numerous chemically identical products offered under
+ different proprietary names, is simply atmospheric air more or less loaded
+ with the vapour of a volatile hydrocarbon which is normally liquid, it
+ possesses no definite chemical constitution, but varies in composition
+ according to the design of the generating plant, the atmospheric
+ temperature at the time of preparation, the original degree of volatility
+ of the hydrocarbon, the remaining degree of volatility after the more
+ volatile portions have been vaporised, and the speed at which the air is
+ passed through the carburettor. The illuminating power and the calorific
+ value of air-gas, unless the manufacture is very precisely controlled, are
+ apt to be variable, and the amount of light, emitted, either in
+ self-luminous or in incandescent burners, is somewhat indeterminate. The
+ generating plant must be so constructed that the air cannot at any time be
+ mixed with as much hydrocarbon vapour as constitutes an explosive mixture
+ with it, otherwise the pipes and apparatus will contain a gas which will
+ forthwith explode if it is ignited, <i>i.e.</i>, if an attempt is made to
+ consume it otherwise than in burners with specially small orifices. The
+ safely permissible mixtures are (1) air with less hydrocarbon vapour than
+ constitutes an explosive mixture, and (2) air with more hydrocarbon vapour
+ than constitutes an explosive mixture. The first of these two mixtures is
+ available for illuminating purposes only with incandescent mantles, and to
+ ensure a reasonable margin of safety the mixing apparatus must be so
+ devised that the proportion of hydrocarbon vapour in the air-gas can never
+ exceed 2 per cent. From Chapter VI. it will be evident that a little more
+ than 2 per cent. of benzene, pentane or benzoline vapour in air forms an
+ explosive mixture. What is the lowest proportion of such vapours in
+ admixture with air which will serve on combustion to maintain a mantle in
+ a state of incandescence, or even to afford a flame at all, does not
+ appear to have been precisely determined, but it cannot be much below 1-
+ 1/2 per cent. Hence the apparatus for producing air-gas of this first
+ class must be provided with controlling or governing devices of such
+ nicety that the proportion of hydrocarbon vapour in the air-gas is
+ maintained between about 1-1/2 and 2 per cent. It is fair to say that in
+ normal working conditions a number of devices appear to fulfil this
+ requirement satisfactorily. The second of the two mixtures referred to
+ above, viz., air with more hydrocarbon vapour than constitutes an
+ explosive mixture, is primarily suitable for combustion in self-luminous
+ burners, but may also be consumed in properly designed incandescent
+ burners. But the generating apparatus for such air-gas must be equipped
+ with some governing or controlling device which will ensure the proportion
+ of hydrocarbon vapour in the mixture never falling below, say, 7 per cent.
+ On the other hand, if saturation of the air with the vapour is practically
+ attained, should the temperature of the gas fall before it arrives at the
+ point of combustion, part of the spirit will condense out, and the product
+ will thus lose part of its illuminating or calorific intensity, besides
+ partially filling the pipes with liquid products of condensation. The loss
+ of intensity in the gas during cold weather may or may not be inconvenient
+ according to circumstances; but the removal of part of the combustible
+ material brings the residual air-gas nearer to its limit of
+ explosibility--for it is simply a mixture of combustible vapour with air,
+ which, normally, is not explosive because the proportion of spirit is too
+ high--and thus, when led into an atmospheric burner, the extra amount of
+ air introduced at the injector jets may cause the mixture to be an
+ explosive mixture of air and spirit, so that it will take fire within the
+ burner tube instead of burning quietly at the proper orifice. This matter
+ will be made clearer on studying what is said about explosive limits in
+ Chapter VI., and what is stated about incandescent acetylene (carburetted
+ or not) in Chapters IX. and X. Clearly, however, high-grade air-gas is
+ only suitable for preparation at the immediate spot where it is to be
+ consumed; it cannot be supplied to a complete district unless it is
+ intentionally made of such lower intensity that the proportion of spirit
+ is too small ever to allow of partial deposition in the mains during the
+ winter.
+ </p>
+ <p>
+ It is perhaps necessary to refer to the more extended use of candles for
+ lighting in some few houses in which lamps are disliked on aesthetic, or,
+ in some cases, ostensibly on hygienic grounds. Candle lighting, speaking
+ broadly, is either very inadequate so far as ordinary living-rooms are
+ concerned, or, if adequate, is very costly. Tests specially carried out by
+ one of the authors to determine some of the figures required in the
+ ensuing table show that ordinary paraffin or "wax" candles usually emit
+ about 20 per cent. more light than that given by the standard spermaceti
+ candle, whose luminosity is the unit by which the intensity of other
+ lights is reckoned in Great Britain; and also that the light so emitted by
+ domestic candles is practically unaffected by the sizes--"sixes,"
+ "eights," or "twelves"--burnt. In the sizes examined the light evolved has
+ varied between 1.145 and 1.298 "candles," perhaps tending to increase
+ slightly with the diameter of the candle tested. Hence, to obtain
+ illumination in a room equal on the average to that afforded by 100
+ standard candles, or some other light or lights aggregating 100 candle-
+ power, would require the use of only 80 to 85 ordinary paraffin,
+ ozokerite, or wax candles. But actually the essential objects in a room
+ could be equally well illuminated by, say, 30 candles well distributed, as
+ by two or three incandescent gas-burners, or four or five large oil-
+ lamps. Lights of high intensity, such as powerful gas-burners or oil-
+ lamps, must give a higher degree of illumination in their immediate
+ vicinity than is really necessary, if they are to illuminate adequately
+ the more distant objects. The dissemination and diffusion of their light
+ can be greatly aided by suitable colouring of ceilings, walls and
+ drapings; but unless the illumination by means of lights of relatively
+ high intensity is made almost wholly indirect, candles or other lights of
+ low intensity, such as small electric glow-lamps, can, by proper
+ distribution, be made to give more uniform or more suitably apportioned
+ illumination. In this respect candles have an economical and, in some
+ measure, a material advantage over acetylene also. (But when the method of
+ lighting is by flames--candle or other--the multiplication of the number
+ of units which is involved when they are of low intensity, seriously
+ increases the risk of fire through accidental contact of inflammable
+ material with any one of the flames. This risk is much greater with naked
+ flames, such as candles, than with, say, inverted incandescent gas flames,
+ which are to all intents and purposes fully protected by a closed glass
+ globe.) Hence, in the tabular statement which follows of the comparative
+ cost, &amp;c., of different illuminants, it will be assumed that 30 good
+ candles would in practice be equally efficient in regard to the
+ illumination of a room as large oil-lamps, acetylene flames, or
+ incandescent gas-burners aggregating 100 candle-power.
+ </p>
+ <p>
+ For the same reason it will be assumed that electric glow-lamps of low
+ intensity (nominally of 8 candle-power or less), aggregating 70-80
+ candle-power, will practically serve, if suitably distributed, equally as
+ well as 100 candle-power obtained from more powerful sources of light.
+ Electric glow-lamps of a nominal intensity of 16 candles or thereabouts,
+ and good flat-flame gas-burners, aggregating 90-95 candle-power, will
+ similarly be taken as equivalent, if suitably distributed, to 100 candle-
+ power from more powerful sources of light. Of the latter it will be
+ assumed that each source has an intensity between 20 and 30 candle-power,
+ such as is afforded by a large oil-lamp, a No. 1 Welsbach-Kern upturned,
+ or a "Bijou" inverted incandescent gas-burner, or a 0.70-cubic-foot-per-
+ hour acetylene burner. Either of these sources of light, when used in
+ sufficient numbers, so that with proper distribution they light a room
+ adequately, will be taken in the tabular statement which follows as
+ affording, per candle-power evolved, the standard illuminating effect
+ required in that room. The same illuminating effect will be regarded as
+ attainable by means of candles aggregating only 35 per cent., or small
+ electric glow-lamps aggregating 77 per cent., or large electric glow-
+ lamps and flat-flame gas-burners aggregating 90 to 95 per cent. of this
+ candle-power; while if sources of light of higher intensity are used, such
+ as Osram or Tantalum electric lamps, or the larger incandescent gas-
+ burners (the Welsbach "C" or "York," or the Nos. 3 or 4 Welsbach-Kern
+ upturned, or the No. 1 or larger size inverted burners) or incandescent
+ acetylene burners, it will be assumed that their aggregate candle-power
+ must be in excess by about 15 per cent., in order to compensate for the
+ impossibility of obtaining equally well distributed illumination. These
+ assumptions are based on general considerations and data as to the effect
+ of sources of light of different intensities in giving practically the
+ same degree of illumination in a room; it would occupy too much space here
+ to discuss more fully the grounds on which they have been made. It must
+ suffice to say that they have been adopted with the object of being
+ perfectly fair to each means of illumination.
+ </p>
+ <p>
+ COST PER HOUR AND HYGIENIC EFFECT OF LIGHTING BY DIFFERENT MEANS
+ </p>
+ <p>
+ The data (except in the column headed "cost per 100 candle-hours") refer
+ to the illumination afforded by medium-sized (0.5 to 0.7 cubic foot per
+ hour) acetylene burners yielding together a light of about 100 candle-
+ power, and to the approximately equivalent illumination as afforded by
+ other means of illumination, when the lighting-units or sources of light
+ are rationally distributed.
+ </p>
+ <p>
+ Interest and depreciation charges on the outlay on piping or wiring a
+ house, on brackets, fittings, lamps, candelabra, and storage accommodation
+ (for carbide and oil) have been taken as equivalent for all modes of
+ lighting, and omitted in computing the total cost. The cost of labour for
+ attendance on acetylene plant, oil lamps, and candles is an uncertain and
+ variable item--approximately equal for all these modes of lighting, but
+ saved in coal-gas and electric lighting from public supply mains.
+ </p>
+<pre xml:space="preserve">
+ ______________________________________________________________________
+| | | | | | |
+| | |Candle- | Number |Aggregate| Cost |
+| | |Power of| of | Candle- | per |
+| | Description of | each |Lighting | Power | 100 |
+|Illuminant. | Burner or Lamp. |Lighting| Units |Afforded.|Candle-|
+| | | Unit. |Required.|(About.) |Hours. |
+| | |(About.)| | |Pence. |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| |Self-luminous; 0.5 | | | | |
+| | cubic foot per hour| 18 | 5 | 90 | 1.11 |
+| |Self-luminous; 0.7 | | | | |
+| Acetylene | cubic foot per hour| 27 | 4 | 108 | 1.02 |
+| |Self-luminous; 1.0 | | | | |
+| | cubic foot per hour| 45.5 | 3 | 136 | 0.85 |
+| |Incandescent; 0.5 | | | | |
+| | cubic foot per hour| 50 | 3 | 150 | 0.49 |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| Petroleum | Large lamp . . . . | 20 | 5 | 100 | 0.84 |
+| (paraffin | | | | | |
+| oil) | Small lamp . . . . | 5 | 14 | 70 | 1.31 |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| |Flat flame (bad) 5 | | | | |
+| | cubic feet per hour| 8 | 10 | 80 | 3.75 |
+| |Flat flame (good) 6 | | | | |
+| Coal Gas | cubic feet per hour| 16 | 6 | 96 | 2.25 |
+| |Incandescent (No. 1 | | | | |
+| | Kern or Bijou In- | 25 | 4 | 100 | 0.38 |
+| | verted); 1-1/2 | | | | |
+| | cubic feet per hour| | | | |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| Candles |"Wax" (so-called) . | 1.2 | 30 | 35 | 6.14 |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| | Small glow . . . . | 7 | 11 | 77 | 2.81 |
+| | Large glow . . . . | 13 | 7 | 91 | 2.90 |
+| Electricity| | | | | |
+| | Tantalum . . . . . | 19 | 5 | 95 | 1.52 |
+| | Osram . . . . . . | 14 | 7 | 98 | 1.00 |
+|____________|____________________|________|_________|_________|_______|
+</pre>
+<pre xml:space="preserve">
+ ___________________________________________________________________
+| | | | |
+| | | | |
+| | | | Equivalent |
+| | Description of | Assumed Cost | Illumin- |
+|Illuminant. | Burner or Lamp. | of Illuminant. | ation. |
+| | | | Pence. |
+| | | | |
+|____________|____________________|____________________|____________|
+| | | | |
+| |Self-luminous; 0.5 | Calcium carbide | |
+| | cubic foot per hour| (yielding 5 | 1.00 |
+| |Self-luminous; 0.7 | cubic feet of | |
+| Acetylene | cubic foot per hour| acetylene per | 1.10 |
+| |Self-luminous; 1.0 | lb.) at 15s. | |
+| | cubic foot per hour| per cwt., inclu- | 1.16 |
+| |Incandescent; 0.5 | ding delivery | |
+| | cubic foot per hour| charges. | 0.74 |
+|____________|____________________|____________________|____________|
+| | | | |
+| Petroleum | Large lamp . . . . | Oil, 9d. per gal- | 0.84 |
+| (paraffin | | lon, including | |
+| oil) | Small lamp . . . . | delivery charges. | 0.92 |
+|____________|____________________|____________________|____________|
+| | | | |
+| |Flat flame (bad) 5 | | |
+| | cubic feet per hour| Public supply | 3.00 |
+| |Flat flame (good) 6 | from small | |
+| Coal Gas | cubic feet per hour| country works, | 2.16 |
+| |Incandescent (No. 1 | at 5s. per 1000 | |
+| | Kern or Bijou In- | cubic feet. | 0.38 |
+| | verted); 1-1/2 | | |
+| | cubic feet per hour| | |
+|____________|____________________|____________________|____________|
+| | | | |
+| Candles |"Wax" (so-called) . | 5d. per lb. | 2.60 |
+|____________|____________________|____________________|____________|
+| | | | |
+| | Small glow . . . . | Public supply | 2.16 |
+| | Large glow . . . . | from small | 2.64 |
+| Electricity| | town works | |
+| | Tantalum . . . . . | at 6d. per | 1.45 |
+| | Osram . . . . . . | B.O.T. unit. | 0.98 |
+|____________|____________________|____________________|____________|
+</pre>
+<pre xml:space="preserve">
+ _______________________________________________________________________
+| | | | | | |
+| | |Inci- | Exhaus- |Vitiation | Heat |
+| | | den- | tion of | of Air. |Produced.|
+| | Description of | tal |Air.Cubic|Cubic Feet|Number of|
+|Illuminant. | Burner or Lamp. |Expen-|Feet Dep-| of Car- |Units of |
+| | | ces. |rived of |bonic Acid| Heat. |
+| | | | Oxygen. | Formed. |Calories.|
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| |Self-luminous; 0.5 | | | | |
+| | cubic foot per hour| [1] | 29.8 | 5.0 | 900 |
+| |Self-luminous; 0.7 | | | | |
+| Acetylene | cubic foot per hour| | 33.3 | 5.6 | 1010 |
+| |Self-luminous; 1.0 | | | | |
+| | cubic foot per hour| | 35.7 | 6.0 | 1000 |
+| |Incandescent; 0.5 | | | | |
+| | cubic foot per hour| [2] | 17.9 | 3.0 | 545 |
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| Petroleum | Large lamp . . . . | | 140.0 | 19.6 | 3630 |
+| (paraffin | | [3] | | | |
+| oil) | Small lamp . . . . | | 154.0 | 21.6 | 4000 |
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| |Flat flame (bad) 5 | | | | |
+| | cubic feet per hour| Nil | 270.0 | 27.0 | 7750 |
+| |Flat flame (good) 6 | | | | |
+| Coal Gas | cubic feet per hour| Nil | 195.0 | 19.5 | 5580 |
+| |Incandescent (No. 1 | | | | |
+| | Kern or Bijou In- | [4] | 27.0 | 2.7 | 775 |
+| | verted); 1-1/2 | | | | |
+| | cubic feet per hour| | | | |
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| Candles |"Wax" (so-called) . | Nil | 100.5 | 13.7 | 2700 |
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| | Small glow . . . . |2s.6d.| Nil | Nil | 285 |
+| | Large glow . . . . |2s.6d.| " | " | 360 |
+| Electricity| | [5] | | | |
+| | Tantalum . . . . . |7s.6d.| " | " | 172 |
+| | Osram . . . . . . | 6s. | " | " | 96 |
+|____________|____________________|______|_________|__________|_________|
+</pre>
+ <p>
+ [Footnote 1: Interest and depreciation charges on generating and purifying
+ plant = 0.15 penny. Purifying material and burner renewals = 0.05 penny.]
+ </p>
+ <p>
+ [Footnote 2: Mantle renewals as for coal-gas.]
+ </p>
+ <p>
+ [Footnote 3: Renewals of wicks and chimneys = 0.02 penny.]
+ </p>
+ <p>
+ [Footnote 4: Renewals and mantles (and chimneys) at contract rate of 3s.
+ per burner per annum.]
+ </p>
+ <p>
+ [Footnote 5: Renewals of lamps and fuses, at price indicated per lamp per
+ annum.]
+ </p>
+ <p>
+ The conventional method of making pecuniary comparisons between different
+ sources of artificial light consists in simply calculating the cost of
+ developing a certain number of candle-hours of light--<i>i.e.</i>, a
+ certain amount of standard candle-power for a given number of hours--on
+ the assumption that as many separate sources of light are employed as may
+ be required to bring the combined illuminating power up to the total
+ amount wanted. In view of the facts as to dissemination and diffusion, or
+ the difference between sheer illuminating power and useful illuminating
+ effect, which have just been elaborated, and in view of the different
+ intensities of the different unit sources of light (which range from the
+ single candle to a powerful large incandescent gas-burner or a metallic
+ filament electric lamp), such a method of calculation is wholly illusory.
+ The plan adopted in the following table may also appear unnecessarily
+ complicated; but it is not so to the reader if he remembers that the
+ apparently various amount of illumination is corrected by the different
+ numbers of illuminating units until the amount of simple candle-power
+ developed, whatever illuminant be employed, suffices to light a room
+ having an area of about 300 square feet (<i>i.e.</i>, a room, 17-1/2 feet
+ square, or one 20 feet long by 15 feet wide), so that ordinary print may
+ be read comfortably in any part of the room, and the titles of books,
+ engravings, &amp;c., in any position on the walls up to a height of 8 feet
+ from the ground may be distinguished with ease. The difference in cost,
+ &amp;c., of a greater or less degree of illumination, or of lighting a
+ larger or smaller room by acetylene or any other of the illuminants named,
+ will be almost directly proportional to the cost given for the stated
+ conditions. Nevertheless, it should be recollected that when the
+ conventional system is retained--useful illuminating effect being
+ sacrificed to absolute illuminating power--acetylene is made to appear
+ cheaper in comparison with all weaker unit sources of light, and dearer in
+ comparison with all stronger unit sources of light than the accompanying
+ table indicates it to be. In using the comparative figures given in the
+ table, it should be borne in mind that they refer to more general and more
+ brilliant illumination of a room than is commonly in vogue where the
+ lighting is by means of electric light, candles, or oil- lamps. The
+ standard of illumination adopted for the table is one which is only
+ gaining general recognition where incandescent gas or acetylene lighting
+ is available, though in exceptional cases it has doubtless been attained
+ by means of oil-lamps or flat-flame gas-burners, but very rarely if ever
+ by means of carbon-filament electric glow-lamps, or candles. It assumes
+ that the occupants of a room do not wish to be troubled to bring work or
+ book "to the light," but wish to be able to work or read wheresoever in
+ the room they will, without consideration of the whereabouts of the light
+ or lights.
+ </p>
+ <p>
+ It should, perhaps, be added that so high a price as 5s. per 1000 cubic
+ feet for coal-gas rarely prevails in Great Britain, except in small
+ outlying towns, whereas the price of 6d. per Board of Trade unit for
+ electricity is not uncommonly exceeded in the few similar country places
+ in which there is a public electricity supply. <br /> <br /> <br />
+ </p>
+ <h2>
+ <a name="linkii" id="ii">CHAPTER II</a>
+ </h2>
+ <h3>
+ THE PHYSICS AND CHEMISTRY OF THE REACTION BETWEEN CARBIDE AND WATER
+ </h3>
+ <p>
+ THE NATURE OF CALCIUM CARBIDE.--The raw material from which, by
+ interaction with water, acetylene is obtained, is a solid body called
+ calcium carbide or carbide of calcium. Inasmuch as this substance can at
+ present only be made on a commercial scale in the electric furnace--and so
+ far as may be foreseen will never be made on a large scale except by means
+ of electricity--inasmuch as an electric furnace can only be worked
+ remuneratively in large factories supplied with cheap coal or water power;
+ and inasmuch as there is no possibility of the ordinary consumer of
+ acetylene ever being able to prepare his own carbide, all descriptions of
+ this latter substance, all methods of winning it, and all its properties
+ except those which concern the acetylene-generator builder or the gas
+ consumer have been omitted from the present book. Hitherto calcium carbide
+ has found but few applications beyond that of evolving acetylene on
+ treatment with water or some aqueous liquid, hygroscopic solid, or salt
+ containing water of crystallisation; but it has possibilities of further
+ employment, should its price become suitable, and a few words will be
+ devoted to this branch of the subject in Chapter XII. Setting these minor
+ uses aside, calcium carbide has no intrinsic value except as a producer of
+ acetylene, and therefore all its characteristics which interest the
+ consumer of acetylene are developed incidentally throughout this volume as
+ the necessity for dealing with them arises.
+ </p>
+ <p>
+ It is desirable, however, now to discuss one point connected with solid
+ carbide about which some misconception prevails. Calcium carbide is a body
+ which evolves an inflammable, or on occasion an explosive, gas when
+ treated with water; and therefore its presence in a building has been said
+ to cause a sensible increase in the fire risk because attempts to
+ extinguish a fire in the ordinary manner with water may cause evolution of
+ acetylene which should determine a further production of flame and heat.
+ In the absence of water, calcium carbide is absolutely inert as regards
+ fire; and on several occasions drums of it have been recovered uninjured
+ from the basement of a house which has been totally destroyed by fire.
+ With the exception of small 1-lb. tins of carbide, used only by cyclists,
+ &amp;c., the material is always put into drums of stout sheet-iron with
+ riveted or folded seams. Provided the original lid has not been removed,
+ the drums are air- and water-tight, so that the fireman's hose may be
+ directed upon them with impunity. When a drum has once been opened, and
+ not all of its contents have been put into the generator, ordinary
+ caution--not merely as regards fire, but as regards the deterioration of
+ carbide when exposed to the atmosphere--suggests either that the lid must
+ be made air-tight again (not by soldering it), [Footnote: Carbide drums
+ are not uncommonly fitted with self-sealing or lever-top lids, which are
+ readily replaced hermetically tight after opening and partial removal of
+ the contents of the drum.] or preferably that the rest of the carbide
+ shall be transferred to some convenient receptacle which can be perfectly
+ closed. [Footnote: It would be a refinement of caution, though hardly
+ necessary in practice, to fit such a receptacle with a safety-valve. If
+ then the vessel were subjected to sudden or severe heating, the expansion
+ of the air and acetylene in it could not possibly exert a disruptive
+ effect upon the walls of the receptacle, which, in the absence of the
+ safety-valve, is imaginable.] Now, assuming this done, the drums are not
+ dependent upon soft solder to keep them sound, and so they cannot open
+ with heat. Fire and water, accordingly, cannot affect them, and only two
+ risks remain: if stored in the basement of a tall building, falling
+ girders, beams or brickwork may burst them; or if stored on an upper
+ floor, they may fall into the basement and be burst with the shock--in
+ either event water then having free access to the contents. But drums of
+ carbide would never be stored in such positions: a single one would be
+ kept in the generator-house; several would be stored in a separate room
+ therein, or in some similar isolated shed. The generator-house or shed
+ would be of one story only; the drums could neither fall nor have heavy
+ weights fall on them during a fire; and therefore there is no reason why,
+ if a fire should occur, the firemen should not be permitted to use their
+ hose in the ordinary fashion. Very similar remarks apply to an active
+ acetylene generator. Well built, such plant will stand much heat and fire
+ without failure; if it is non-automatic, and of combustible materials
+ contains nothing but gas in the holder, the worst that could happen in
+ times of fire would be the unsealing of the bell or its fracture, and this
+ would be followed, not at all by any explosion, but by a fairly quiet
+ burning of the escaping gas, which would be over in a very short time, and
+ would not add to the severity of the conflagration unless the
+ generator-house were so close to the residence that the large flame of
+ burning gas could ignite part of the main building. Even if the heat were
+ so great near the holder that the gas dissociated, it is scarcely
+ conceivable that a dangerous explosion should arise. But it is well to
+ remember, that if the generator-house is properly isolated from the
+ residence, if it is constructed of non-inflammable materials, if the
+ attendant obeys instructions and refrains from taking a naked light into
+ the neighbourhood of the plant, and if the plant itself is properly
+ designed and constructed, a fire at or near an acetylene generator is
+ extremely unlikely to occur. At the same time, before the erection of
+ plant to supply any insured premises is undertaken, the policy or the
+ company should be consulted to ascertain whether the adoption of acetylene
+ lighting is possibly still regarded by the insurers as adding an extra
+ risk or even as vitiating the whole insurance.
+ </p>
+ <p>
+ REGULATIONS FOR THE STORAGE OF CARBIDE: BRITISH.--There are also certain
+ regulations imposed by many local authorities respecting the storage of
+ carbide, and usually a licence for storage has to be obtained if more than
+ 5 lb. is kept at a time. The idea of the rule is perfectly justifiable,
+ and it is generally enforced in a sensible spirit. As the rules may vary
+ in different localities, the intending consumer of acetylene must make the
+ necessary inquiries, for failure to comply with the regulations may
+ obviously be followed by unpleasantness.
+ </p>
+ <p>
+ Having regard to the fact that, in virtue of an Order in Council dated
+ July 7, 1897, carbide may be stored without a licence only in separate
+ substantial hermetically closed metal vessels containing not more than 1
+ lb. apiece and in quantities not exceeding 5 lb. in the aggregate, and
+ having regard also to the fact that regulations are issued by local
+ authorities, the Fire Offices' Committee of the United Kingdom has not up
+ to the present deemed it necessary to issue special rules with reference
+ to the storage of carbide of calcium.
+ </p>
+ <p>
+ The following is a copy of the rules issued by the National Board of Fire
+ Underwriters of the UNITED STATES OF AMERICA for the storage of calcium
+ carbide on insured premises:
+ </p>
+ <p>
+ RULES FOR THE STORAGE OF CALCIUM CARBIDE.
+ </p>
+ <p>
+ (<i>a</i>) Calcium carbide in quantities not to exceed six hundred (600)
+ pounds may be stored, when contained in approved metal packages not to
+ exceed one hundred (100) pounds each, inside insured property, provided
+ that the place of storage be dry, waterproof and well ventilated, and also
+ provided that all but one of the packages in any one building shall be
+ sealed and the seals shall not be broken so long as there is carbide in
+ excess of one (1) pound in any other unsealed package in the building.
+ </p>
+ <p>
+ (<i>b</i>) Calcium carbide in quantities in excess of six hundred (600)
+ pounds must be stored above ground in detached buildings, used exclusively
+ for the storage of calcium carbide, in approved metal packages, and such
+ buildings shall be constructed to be dry, waterproof and well ventilated.
+ </p>
+ <p>
+ (<i>c</i>) Packages to be approved must be made of metal of sufficient
+ strength to insure handling the package without rupture, and be provided
+ with a screwed top or its equivalent.
+ </p>
+ <p>
+ They must be constructed so as to be water- and air-tight without the use
+ of solder, and conspicuously marked "CALCIUM CARBIDE--DANGEROUS IF NOT
+ KEPT DRY."
+ </p>
+ <p>
+ The following is a summary of the AUSTRIAN GOVERNMENT rules relating to
+ the storage and handling of carbide:
+ </p>
+ <p>
+ (1) It must be sold and stored only in closed water-tight vessels, which,
+ if the contents exceed 10 kilos., must be marked in plain letters "CALCIUM
+ CARBIDE--TO BE KEPT CLOSED AND DRY." They must not be of copper and if
+ soldered must be opened by mechanical means and not by unsoldering. They
+ must be stored out of the reach of water.
+ </p>
+ <p>
+ (2) Quantities not exceeding 300 kilos. may be stored in occupied houses,
+ provided the single drums do not exceed 100 kilos. nominal capacity. The
+ storage-place must be dry and not underground.
+ </p>
+ <p>
+ (3) The limits specified in Rule 2 apply also to generator-rooms, with the
+ proviso also that in general the amount stored shall not exceed five days'
+ consumption.
+ </p>
+ <p>
+ (4) Quantities ranging from 300 to 1000 kilos. must be stored in special
+ well-ventilated uninhabited non-basement rooms in which lights and smoking
+ are not allowed.
+ </p>
+ <p>
+ (5) Quantities exceeding 1000 kilos. must be stored in isolated fireproof
+ magazines with light water-tight roofs. The floors must be at least 8
+ inches above ground-level.
+ </p>
+ <p>
+ (6) Carbide in water-tight drums may be stored in the open in a fenced
+ enclosure at least 30 feet from buildings, adjoining property, or
+ inflammable materials. The drums must be protected from wet by a light
+ roof.
+ </p>
+ <p>
+ (7) The breaking of carbide must be done by men provided with respirators
+ and goggles, and care taken to avoid the formation of dust.
+ </p>
+ <p>
+ (8) Local or other authorities will issue from time to time special
+ regulations in regard to carbide trade premises.
+ </p>
+ <p>
+ The ITALIAN GOVERNMENT rules relating to the storage and transport of
+ carbide follow in the main those of the Austrian Government, but for
+ quantities between 300 and 2000 kilos sanction is required from the local
+ authorities, and for larger quantities from superior authorities. The
+ storage of quantities ranging from 300 to 2000 kilos is forbidden in
+ dwelling-houses and above the latter quantity the storage-place must be
+ isolated and specially selected. No special permit is required for the
+ storage of quantities not exceeding 300 kilos. Workmen exposed to carbide
+ dust arising from the breaking of carbide or otherwise must have their
+ eyes and respiratory organs suitably protected.
+ </p>
+ <p>
+ THE PURCHASE OF CARBIDE.--Since calcium carbide is only useful as a means
+ of preparing acetylene, it should be bought under a guarantee (1) that it
+ contains less impurities than suffice to render the crude gas dangerous in
+ respect of spontaneous inflammability, or objectionable in a manner to be
+ explained later on, when consumed; and (2) that it is capable of evolving
+ a fixed minimum quantity of acetylene when decomposed by water. Such
+ determination, however, cannot be carried out by the ordinary consumer for
+ himself. A generator which is perfectly satisfactory in general behaviour,
+ and which evolves a sufficient proportion of the possible total make of
+ gas to be economical, does not of necessity decompose the carbide
+ quantitatively; nor is it constructed in a fashion to render an exact
+ measurement of the gas liberated at standard temperature and pressure easy
+ to obtain. For obvious reasons the careful consumer of acetylene will keep
+ a record of the carbide decomposed and of the acetylene generated--the
+ latter perhaps only in terms of burner- hours, or the like; but in the
+ event of serious dispute as to the gas- making capacity of his raw
+ material, he must have a proper analysis made by a qualified chemist.
+ </p>
+ <p>
+ Calcium carbide is crushed by the makers into several different sizes, in
+ each of which all the lumps exceed a certain size and are smaller than
+ another size. It is necessary to find out by experiment, or from the
+ maker, what particular size suits the generator best, for different types
+ of apparatus require different sizes of carbide. Carbide cannot well be
+ crushed by the consumer of acetylene. It is a difficult operation, and
+ fraught with the production of dust which is harmful to the eyes and
+ throat, and if done in open vessels the carbide deteriorates in gas-
+ making power by its exposure to the moisture of the atmosphere. True dust
+ in carbide is objectionable, and practically useless for the generation of
+ acetylene in any form of apparatus, but carbide exceeding 1 inch in mesh
+ is usually sold to satisfy the suggestions of the British Acetylene
+ Association, which prescribes 5 per cent, of dust as the maximum. Some
+ grades of carbide are softer than others, and therefore tend to yield more
+ dust if exposed to a long journey with frequent unloadings.
+ </p>
+ <p>
+ There are certain varieties of ordinary carbide known as "treated
+ carbide," the value of which is more particularly discussed in Chapter
+ III. The treatment is of two kinds, or of a combination of both. In one
+ process the lumps are coated with a strong solution of glucose, with the
+ object of assisting in the removal of spent lime from their surface when
+ the carbide is immersed in water. Lime is comparatively much more soluble
+ in solutions of sugar (to which class of substances glucose belongs) than
+ in plain water; so that carbide treated with glucose is not so likely to
+ be covered with a closely adherent skin of spent lime when decomposed by
+ the addition of water to it. In the other process, the carbide is coated
+ with or immersed in some oil or grease to protect it from premature
+ decomposition. The latter idea, at least, fulfils its promises, and does
+ keep the carbide to a large extent unchanged if the lumps are exposed to
+ damp air, while solving certain troubles otherwise met with in some
+ generators (cf. Chapter III.); but both operations involve additional
+ expense, and since ordinary carbide can be used satisfactorily in a good
+ fixed generator, and can be preserved without serious deterioration by the
+ exercise of reasonable care, treated carbide is only to be recommended for
+ employment in holderless generators, of which table-lamps are the most
+ conspicuous forms. A third variant of plain carbide is occasionally heard
+ of, which is termed "scented" carbide. It is difficult to regard this
+ material seriously. In all probability calcium carbide is odourless, but
+ as it begins to evolve traces of gas immediately atmospheric moisture
+ reaches it, a lump of carbide has always the unpleasant smell of crude
+ acetylene. As the material is not to be stored in occupied rooms, and as
+ all odour is lost to the senses directly the carbide is put into the
+ generator, scented carbide may be said to be devoid of all utility.
+ </p>
+ <p>
+ THE REACTION BETWEEN CARBIDE AND WATER.--The reaction which occurs when
+ calcium carbide and water are brought into contact belongs to the class
+ that chemists usually term double decompositions. Calcium carbide is a
+ chemical compound of the metal calcium with carbon, containing one
+ chemical "part," or atomic weight, of the former united to two chemical
+ parts, or atomic weights, of the latter; its composition expressed in
+ symbols being CaC_2. Similarly, water is a compound of two chemical parts
+ of hydrogen with one of oxygen, its formula being H_2O. When those two
+ substances are mixed together the hydrogen of the water leaves its
+ original partner, oxygen, and the carbon of the calcium carbide leaves the
+ calcium, uniting together to form that particular compound of hydrogen and
+ carbon, or hydrocarbon, which is known as acetylene, whose formula is
+ C_2H_2; while the residual calcium and oxygen join together to produce
+ calcium oxide or lime, CaO. Put into the usual form of an equation, the
+ reaction proceeds thus--
+ </p>
+ <p>
+ (1) CaC_2 + H_2O = C_2H_2 + CaO.
+ </p>
+ <p>
+ This equation not only means that calcium carbide and water combine to
+ yield acetylene and lime, it also means that one chemical part of carbide
+ reacts with one chemical part of water to produce one chemical part of
+ acetylene and one of lime. But these four chemical parts, or molecules,
+ which are all equal chemically, are not equal in weight; although,
+ according to a common law of chemistry, they each bear a fixed proportion
+ to one another. Reference to the table of "Atomic Weights" contained in
+ any text-book of chemistry will show that while the symbol Ca is used, for
+ convenience, as a contraction or sign for the element calcium simply, it
+ bears a more important quantitative significance, for to it will be found
+ assigned the number 40. Against carbon will be seen the number 12; against
+ oxygen, 16; and against hydrogen, 1. These numbers indicate that if the
+ smallest weight of hydrogen ever found in a chemical compound is called 1
+ as a unit of comparison, the smallest weights of calcium, carbon, and
+ oxygen, similarly taking part in chemical reactions are 40, 12, and 16
+ respectively. Thus the symbol CaC_2, comes to convoy three separate ideas:
+ (<i>a</i>) that the substance referred to is a compound of calcium and
+ carbon only, and that it is therefore a carbide of calcium; (<i>b</i>)
+ that it is composed of one chemical part or atom of calcium and two atoms
+ of carbon; and (<i>c</i>) that it contains 40 parts by weight of calcium
+ combined with twice twelve, or 24, parts of carbon. It follows from (<i>c</i>)
+ that the weight of one chemical part, now termed a molecule as the
+ substance is a compound, of calcium carbide is (40 + 2 x 12) = 64. By
+ identical methods of calculation it will be found that the weight of one
+ molecule of water is 18; that of acetylene, 26; and that of lime, 56. The
+ general equation (1) given above, therefore, states in chemical shorthand
+ that 64 parts by weight of calcium carbide react with 18 parts of water to
+ give 26 parts by weight of acetylene and 56 parts of lime; and it is very
+ important to observe that just as there are the same number of chemical
+ parts, viz., 2, on each side, so there are the same number of parts by
+ weight, for 64 + 18 = 56 + 26 = 82. Put into other words equation (1)
+ shows that if 64 grammes, lb., or cwts. of calcium carbide are treated
+ with 18 grammes, lb., or cwts. of water, the whole mass will be converted
+ into acetylene and lime, and the residue will not contain any unaltered
+ calcium carbide or any water; whence it may be inferred, as is the fact,
+ that if the weights of carbide and water originally taken do not stand to
+ one another in the ratio 64 : 18, both substances cannot be entirely
+ decomposed, but a certain quantity of the one which was in excess will be
+ left unattacked, and that quantity will be in exact accordance with the
+ amount of the said excess--indifferently whether the superabundant
+ substance be carbide or water.
+ </p>
+ <p>
+ Hitherto, for the sake of simplicity, the by-product in the preparation of
+ acetylene has been described as calcium oxide or quicklime. It is,
+ however, one of the leading characteristics of this body to be
+ hygroscopic, or greedy of moisture; so that if it is brought into the
+ presence of water, either in the form of liquid or as vapour, it
+ immediately combines therewith to yield calcium hydroxide, or slaked lime,
+ whose chemical formula is Ca(OH)_2. Accordingly, in actual practice, when
+ calcium carbide is mixed with an excess of water, a secondary reaction
+ takes place over and above that indicated by equation (1), the quicklime
+ produced combining with one chemical part or molecule of water, thus--
+ </p>
+ <p>
+ CaO + H_2O = Ca(OH)_2.
+ </p>
+ <p>
+ As these two actions occur simultaneously, it is more usual, and more in
+ agreement with the phenomena of an acetylene generator, to represent the
+ decomposition of calcium carbide by the combined equation--
+ </p>
+ <p>
+ (2) CaC_2 + 2H_2O = C_2H_2 + Ca(OH)_2.
+ </p>
+ <p>
+ By the aid of calculations analogous to those employed in the preceding
+ paragraph, it will be noticed that equation (2) states that 1 molecule of
+ calcium carbide, or 64 parts by weight, combines with 2 molecules of
+ water, or 36 parts by weight, to yield 1 molecule, or 26 parts by weight
+ of acetylene, and 1 molecule, or 74 parts by weight of calcium hydroxide
+ (slaked lime). Here again, if more than 36 parts of water are taken for
+ every 64 parts of calcium carbide, the excess of water over those 36 parts
+ is left undecomposed; and in the same fashion, if less than 36 parts of
+ water are taken for every 64 parts of calcium carbide, some of the latter
+ must remain unattacked, whilst, obviously, the amount of acetylene
+ liberated cannot exceed that which corresponds with the quantity of
+ substance suffering complete decomposition. If, for example, the quantity
+ of water present in a generator is more than chemically sufficient to
+ attack all the carbide added, however largo or small that excess may be,
+ no more, and, theoretically speaking, no less, acetylene can ever be
+ evolved than 26 parts by weight of gas for every 64 parts by weight of
+ calcium carbide consumed. It is, however, not correct to invert the
+ proposition, and to say that if the carbide is in excess of the water
+ added, no more, and, theoretically speaking, no less, acetylene can ever
+ be evolved than 26 parts by weight of gas for every 36 parts of water
+ consumed, as might be gathered from equation (2); because equation (1)
+ shows that 26 parts of acetylene may, on occasion, be produced by the
+ decomposition of 18 parts by weight of water. From the purely chemical
+ point of view this apparent anomaly is explained by the circumstance that
+ of the 36 parts of water present on the left-hand aide of equation (2),
+ only one-half, <i>i.e.</i>, 18 parts by weight, are actually decomposed
+ into hydrogen and oxygen, the other 18 parts remaining unattacked, and
+ merely attaching themselves as "water of hydration" to the 56 parts of
+ calcium oxide in equation (1) so as to produce the 74 parts of calcium
+ hydroxide appearing on the right-hand side of equation (2). The matter is
+ perhaps rendered more intelligible by employing the old name for calcium
+ hydroxide or slaked lime, viz., hydrated oxide of calcium, and by writing
+ its formula in the corresponding form, when equation (2) becomes
+ </p>
+ <p>
+ CaC_2 + 2H_2O = C_2H_2 + CaO.H_2O.
+ </p>
+ <p>
+ It is, therefore, absolutely correct to state that if the amount of
+ calcium carbide present in an acetylene generator is more than chemically
+ sufficient to decompose all the water introduced, no more, and
+ theoretically speaking no less, acetylene can ever be liberated than 26
+ parts by weight of gas for every 18 parts by weight of water attacked.
+ This, it must be distinctly understood, is the condition of affairs
+ obtaining in the ideal acetylene generator only; since, for reasons which
+ will be immediately explained, when the output of gas is measured in terms
+ of the water decomposed, in no commercial apparatus, and indeed in no
+ generator which can be imagined fit for actual employment, does that
+ output of gas ever approach the quantitative amount; but the volume of
+ water used, if not actually disappearing, is always vastly in excess of
+ the requirements of equation (2). On the contrary, when the make of gas is
+ measured in terms of the calcium carbide consumed, the said make may, and
+ frequently does, reach 80, 90, or even 99 per cent. of what is
+ theoretically possible. Inasmuch as calcium carbide is the one costly
+ ingredient in the manufacture of acetylene, so long as it is not wasted--
+ so long, that is to say, as nearly the theoretical yield of gas is
+ obtained from it--an acetylene generator is satisfactory or efficient in
+ this particular; and except for the matter of solubility discussed in the
+ following chapter, the quantity of water consumed is of no importance
+ whatever.
+ </p>
+ <p>
+ HEAT EVOLVED IN THE REACTION.--The chemical reaction between calcium
+ carbide and water is accompanied by a large evolution of heat, which,
+ unless due precautions are taken to prevent it, raises the temperature of
+ the substances employed, and of the apparatus containing them, to a
+ serious and often inconvenient extent. This phenomenon is the most
+ important of all in connexion with acetylene manufacture; for upon a
+ proper recognition of it, and upon the character of the precautions taken
+ to avoid its numerous evil effects, depend the actual value and capacity
+ for smooth working of any acetylene generator. Just as, by an immutable
+ law of chemistry, a given weight of calcium carbide yields a given weight
+ of acetylene, and by no amount of ingenuity can be made to produce either
+ more or less; so, by an equally immutable law of physics, the
+ decomposition of a given weight of calcium carbide by water, or the
+ decomposition of a given weight of water by calcium carbide, yields a
+ perfectly definite quantity of heat--a quantity of heat which cannot be
+ reduced or increased by any artifice whatever. The result of a production
+ of heat is usually to raise the temperature of the material in which it is
+ produced; but this is not always the case, and indeed there is no
+ necessary connexion or ratio between the quantity of heat liberated in any
+ form of chemical reaction--of which ordinary combustion is the commonest
+ type--and the temperature attained by the substances concerned. This
+ matter has so weighty a bearing upon acetylene generation, and appears to
+ be so frequently misunderstood, that a couple of illustrations may with
+ advantage be studied. If a vessel full of cold water, and containing also
+ a thermometer, is placed over a lighted gas-burner, at first the
+ temperature of the liquid rises steadily, and there is clearly a ratio
+ between the size of the flame and the speed at which the mercury mounts up
+ the scale. Finally, however, the thermometer indicates a certain point,
+ viz., 100° C, and the water begins to boil; yet although the burner is
+ untouched, and consequently, although heat must be passing into the vessel
+ at the same rate as before, the mercury refuses to move as long as any
+ liquid water is left. By the use of a gas meter it might be shown that the
+ same volume of gas is always consumed (<i>a</i>) in raising the
+ temperature of a given quantity of cold water to the boiling- point, and
+ another equally constant volume of gas is always consumed (<i>b</i>) in
+ causing the boiling water to disappear as steam. Hence, as coal-gas is
+ assumed for the present purpose to possess invariably the same heating
+ power, it appears that the same quantity of heat is always needed to
+ convert a given amount of cold water at a certain temperature into steam;
+ but inasmuch as reference to the meter would show that about 5 times the
+ volume of gas is consumed in changing the boiling water into steam as is
+ used in heating the cold water to the boiling-point, it will be evident
+ that the temperature of the mass is raised as high by the heat evolved
+ during the combustion of one part of gas as it is by that liberated on the
+ combustion of 6 times that amount.
+ </p>
+ <p>
+ A further example of the difference between quantity of heat and sensible
+ temperature may be seen in the combustion of coal, for (say) one
+ hundredweight of that fuel might be consumed in a very few minutes in a
+ furnace fitted with a powerful blast of air, the operation might be spread
+ over a considerable number of hours in a domestic grate, or the coal might
+ be allowed to oxidise by exposure to warm air for a year or more. In the
+ last case the temperature might not attain that of boiling water, in the
+ second it would be about that of dull redness, and in the first it would
+ be that of dazzling whiteness; but in all three cases the total quantity
+ of heat produced by the time the coal was entirely consumed would be
+ absolutely identical. The former experiment with water and a gas-burner,
+ too, might easily be modified to throw light upon another problem in
+ acetylene generation, for it would be found that if almost any other
+ liquid than water were taken, less gas (<i>i.e.</i>, a smaller quantity of
+ heat) would be required to raise a given weight of it from a certain low
+ to a certain high temperature than in the case of water itself; while if
+ it were possible similarly to treat the same weight of iron (of which
+ acetylene generators are constructed), or of calcium carbide, the quantity
+ of heat used to raise it through a given number of thermometric degrees
+ would hardly exceed one-tenth or one- quarter of that needed by water
+ itself. In technical language this difference is due to the different
+ specific heats of the substances mentioned; the specific heat of a body
+ being the relative quantity of heat consumed in raising a certain weight
+ of it a certain number of degrees when the quantity of heat needed to
+ produce the same effect on the same weight of water is called unity. Thus,
+ the specific heat of water being termed 1.0, that of iron or steel is
+ 0.1138, and that of calcium carbide 0.247, [Footnote: This is Carlson's
+ figure. Morel has taken the value 0.103 in certain calculations.] both
+ measured at temperatures where water is a liquid. Putting the foregoing
+ facts in another shape, for a given rise in temperature that substance
+ will absorb the most heat which has the highest specific heat, and
+ therefore, in this respect, 1 part by weight of water will do the work of
+ roughly 9 parts by weight of iron, and of about 4 parts by weight of
+ calcium carbide.
+ </p>
+ <p>
+ From the practical aspect what has been said amounts to this: During the
+ operation of an acetylene generator a large amount of heat is produced,
+ the quantity of which is beyond human control. It is desirable, for
+ various reasons, that the temperature shall be kept as low as possible.
+ There are three substances present to which the heat may be compelled to
+ transfer itself until it has opportunity to pass into the surrounding
+ atmosphere: the material of which the apparatus is constructed, the gas
+ which is in process of evolution, and whichever of the two bodies--
+ calcium carbide or water--is in excess in the generator. Of these, the
+ specific heat at constant pressure of acetylene has unfortunately not yet
+ been determined, but its relative capacity for absorbing heat is
+ undoubtedly small; moreover the gas could not be permitted to become
+ sufficiently hot to carry off the heat without grave disadvantages. The
+ specific heat of calcium carbide is also comparatively small, and there
+ are similar disadvantages in allowing it to become hot; moreover it is
+ deficient in heat-conducting power, so that heat communicated to one
+ portion of the mass does not extend rapidly throughout, but remains
+ concentrated in one spot, causing the temperature to rise objectionably.
+ Steel has a sufficient amount of heat-conducting power to prevent undue
+ concentration in one place; but, as has been stated, its specific heat is
+ only one-ninth that of water. Water is clearly, therefore, the proper
+ substance to employ for the dissipation of the heat generated, although it
+ is strictly speaking almost devoid of heat-conducting power; for not only
+ is the specific heat of water much greater than that of any other material
+ present, but it possesses in a high degree the faculty of absorbing heat
+ throughout its mass, by virtue of the action known as convection, provided
+ that heat is communicated to it at or near the bottom, and not too near
+ its upper surface. Moreover, water is a much more valuable substance for
+ dissipating heat than appears from the foregoing explanation; for
+ reference to the experiment with the gas- burner will show that six and a
+ quarter times as much heat can be absorbed by a given weight of water if
+ it is permitted to change into steam, as if it is merely raised to the
+ boiling-point; and since by no urging of the gas-burner can the
+ temperature be raised above 100° C. as long as any liquid water remains
+ unevaporated, if an excess of water is employed in an acetylene generator,
+ the temperature inside can never-- except quite locally--exceed 100° C.,
+ however fast the carbide be decomposed. An indefinitely large consumption
+ of water by evaporation in a generator matters nothing, for the liquid may
+ be considered of no pecuniary value, and it can all be recovered by
+ condensation in a subsequent portion of the plant.
+ </p>
+ <p>
+ It has been said that the quantity of heat liberated when a certain amount
+ of carbide suffers decomposition is fixed; it remains now to consider what
+ that quantity is. Quantities of heat are always measured in terms of the
+ amount needed to raise a certain weight of water a certain number of
+ degrees on the thermometric scale. There are several units in use, but the
+ one which will be employed throughout this book is the "Large Calorie"; a
+ large calorie being the amount of heat absorbed in raising 1 kilogramme of
+ water 1° C. Referring for a moment to what has been said about specific
+ heats, it will be apparent that if 1 large calorie is sufficient to heat 1
+ kilo, of water through 1° C. the same quantity will heat 1 kilo. of steel,
+ whose specific heat is roughly 0.11, through (10/011) = 9° C., or, which
+ comes to the same thing, will heat 9 kilos, of steel through 1° C.; and
+ similarly, 1 large calorie will raise 4 kilos. of calcium carbide 1° C. in
+ temperature, or 1 kilo. 4° C. The fact that a definite quantity of heat is
+ manifested when a known weight of calcium carbide is decomposed by water
+ is only typical; for in every chemical process some disturbance of heat,
+ though not necessarily of sensible (or thermometric) character, occurs,
+ heat being either absorbed or set free. Moreover, if when given weights of
+ two or more substances unite to form a given weight of another substance,
+ a certain quantity of heat is set free, precisely the same amount of heat
+ is absorbed, or disappears, when the latter substance is decomposed to
+ form the same quantities of the original substances; and, <i>per contra</i>,
+ if the combination is attended by a disappearance of heat, exactly the
+ same amount is liberated when the compound is broken up into its first
+ constituents. Compounds are therefore of two kinds: those which absorb
+ heat during their preparation, and consequently liberate heat when they
+ are decomposed--such being termed endothermic; and those which evolve heat
+ during their preparation, and consequently absorb heat when they are
+ decomposed--such being called exothermic. If a substance absorbs heat
+ during its formation, it cannot be produced unless that heat is supplied
+ to it; and since heat, being a form of motion, is equally a form of
+ energy, energy must be supplied, or work must be done, before that
+ substance can be obtained. Conversely, if a substance evolves heat during
+ its formation, its component parts evolve energy when the said substance
+ is being produced; and therefore the mere act of combination is
+ accompanied by a facility for doing work, which work may be applied in
+ assisting some other reaction that requires heat, or may be usefully
+ employed in any other fashion, or wasted if necessary. Seeing that there
+ is a tendency in nature for the steady dissipation of energy, it follows
+ that an exothermic substance is stable, for it tends to remain as it is
+ unless heat is supplied to it, or work is done upon it; whereas, according
+ to its degree of endothermicity, an endothermic substance is more or less
+ unstable, for it is always ready to emit heat, or to do work, as soon as
+ an opportunity is given to it to decompose. The theoretical and practical
+ results of this circumstance will be elaborated in Chapter VI., when the
+ endothermic nature of acetylene is more fully discussed.
+ </p>
+ <p>
+ A very simple experiment will show that a notable quantity of heat is set
+ free when calcium carbide is brought into contact with water, and by
+ arranging the details of the apparatus in a suitable manner, the quantity
+ of heat manifested may be measured with considerable accuracy. A lengthy
+ description of the method of performing this operation, however, scarcely
+ comes within the province of the present book, and it must be sufficient
+ to say that the heat is estimated by decomposing a known weight of carbide
+ by means of water in a small vessel surrounded on all sides by a carefully
+ jacketed receptacle full of water and provided with a sensitive
+ thermometer. The quantity of water contained in the outer vessel being
+ known, and its temperature having been noted before the reaction
+ commences, an observation of the thermometer after the decomposition is
+ finished, and when the mercury has reached its highest point, gives data
+ which show that the reaction between water and a known weight of calcium
+ carbide produces heat sufficient in amount to raise a known weight of
+ water through a known thermometric distance; and from these figures the
+ corresponding number of large calories may easily be calculated. A
+ determination of this quantity of heat has been made experimentally by
+ several investigators, including Lewes, who has found that the heat
+ evolved on decomposing 1 gramme of ordinary commercial carbide with water
+ is 0.406 large calorie. [Footnote: Lewes returns his result as 406
+ calories, because he employs the "small calorie." The small calorie is the
+ quantity of heat needed to raise 1 gramme of water 1° C.; but as there are
+ 1000 grammes in 1 kilogramme, the large calorie is equal to 1000 small
+ calories. In many respects the former unit is to be preferred.] As the
+ material operated upon contained only 91.3 per cent. of true calcium
+ carbide, he estimates the heat corresponding with the decomposition of 1
+ gramme of pure carbide to be 0.4446 large calorie. As, however, it is
+ better, and more in accordance with modern practice, to quote such data in
+ terms of the atomic or molecular weight of the substance concerned, and as
+ the molecular weight of calcium carbide is 64, it is preferable to
+ multiply these figures by 64, stating that, according to Lewes'
+ researches, the heat of decomposition of "1 gramme- molecule" (<i>i.e.</i>,
+ 64 grammes) of a calcium carbide having a purity of 91.3 per cent. is just
+ under 26 calories, or that of 1 gramme-molecule of pure carbide 28.454
+ calories. It is customary now to omit the phrase "one gramme-molecule" in
+ giving similar figures, physicists saying simply that the heat of
+ decomposition of calcium carbide by water when calcium hydroxide is the
+ by-product, is 28.454 large calories.
+ </p>
+ <p>
+ Assuming all the necessary data known, as happens to be the case in the
+ present instance, it is also possible to calculate theoretically the heat
+ which should be evolved on decomposing calcium carbide by means of water.
+ Equation (2), given on page 24, shows that of the substances taking part
+ in the reaction 1 molecular weight of calcium carbide is decomposed, and 1
+ molecular weight of acetylene is formed. Of the two molecules of water,
+ only one is decomposed, the other passing to the calcium hydroxide
+ unchanged; and the 1 molecule of calcium hydroxide is formed by the
+ combination of 1 atom of free calcium, 1 atom of free oxygen, and 1
+ molecule of water already existing as such. Calcium hydroxide and water
+ are both exothermic substances, absorbing heat when they are decomposed,
+ liberating it when they are formed. Acetylene is endothermic, liberating
+ heat when it is decomposed, absorbing it when it is produced.
+ Unfortunately there is still some doubt about the heat of formation of
+ calcium carbide, De Forcrand returning it as -0.65 calorie, and Gin as
+ +3.9 calories. De Forcrand's figure means, as before explained, that 64
+ grammes of carbide should absorb 0.65 large calorie when they are produced
+ by the combination of 40 grammes of calcium with 24 grammes of carbon; the
+ minus sign calling attention to the belief that calcium carbide is
+ endothermic, heat being liberated when it suffers decomposition. On the
+ contrary, Gin's figure expresses the idea that calcium carbide is
+ exothermic, liberating 3.9 calories when it is produced, and absorbing
+ them when it is decomposed. In the absence of corroborative evidence one
+ way or the other, Gin's determination will be accepted for the ensuing
+ calculation. In equation (2), therefore, calcium carbide is decomposed and
+ absorbs heat; water is decomposed and absorbs heat; acetylene is produced
+ and absorbs heat; and calcium hydroxide is produced liberating heat. On
+ consulting the tables of thermo-chemical data given in the various
+ text-books on physical chemistry, all the other constants needed for the
+ present purpose will be found; and it will appear that the heat of
+ formation of water is +69 calories, that of acetylene -58.1 calories, and
+ that of calcium hydroxide, when 1 atom of calcium, 1 atom of oxygen, and 1
+ molecule of water unite together, is +160.1 calories. [Footnote: When 1
+ atom of calcium, 2 atoms of oxygen, and 2 atoms of hydrogen unite to form
+ solid calcium hydroxide, the heat of formation of the latter is 229.1 (cf.
+ <i>infra</i>). This value is simply 160.1 + 69.0 = 229.1; 69.0 being the
+ heat of formation of water.] Collecting the results into the form of a
+ balance-sheet, the effect of decomposing calcium carbide with water is
+ this:
+ </p>
+<pre xml:space="preserve">
+_Heat liberated._ | _Heat absorbed._
+ |
+Formation of Ca(OH)_2 16O.1 | Formation of acetylene 58.1
+| Decomposition of water 69.0
+ | Decomposition of carbide 3.9
+ | Balance 29.1
+ _____ | _____
+ |
+ Total 160.1 | Total 160.1
+</pre>
+ <p>
+ Therefore when 64 grammes of calcium carbide are decomposed by water, or
+ when 18 grammes of water are decomposed by calcium carbide (the by-
+ product in each case being calcium hydroxide or slaked lime, for the
+ formation of which a further 18 grammes of water must be present in the
+ second instance), 29.1 large calories are set free. It is not possible yet
+ to determine thermo-chemical data with extreme accuracy, especially on
+ such a material as calcium carbide, which is hardly to be procured in a
+ state of chemical purity; and so the value 28.454 calories experimentally
+ found by Lewes agrees very satisfactorily, considering all things, with
+ the calculated value 29.1 calories. It is to be noticed, however, that the
+ above calculated value has been deduced on the assumption that the calcium
+ hydroxide is obtained as a dry powder; but as slaked lime is somewhat
+ soluble in water, and as it evolves 3 calories in so dissolving, if
+ sufficient water is present to take up the calcium hydroxide entirely into
+ the liquid form (<i>i.e.</i>, that of a solution), the amount of heat set
+ free will be greater by those 3 calories, <i>i.e.</i>, 32.1 large calories
+ altogether.
+ </p>
+ <p>
+ THE PROCESS OF GENERATION.--Taking 28 as the number of large calories
+ developed when 64 grammes of ordinary commercial calcium carbide are
+ decomposed with sufficient water to leave dry solid calcium hydroxide as
+ the by-product in acetylene generation, this quantity of heat is capable
+ of exerting any of the following effects. It is sufficient (1) to raise
+ 1000 grammes of water through 28° C., say from 10° C. (50° F., which is
+ roughly the temperature of ordinary cold water) to 38° C. It is sufficient
+ (2) to raise 64 grammes of water (a weight equal to that of the carbide
+ decomposed) through 438° C., if that were possible. It would raise (3) 311
+ grammes of water through 90° C., <i>i.e.</i>, from 10° C. to the
+ boiling-point. If, however, instead of remaining in the liquid state, the
+ water were converted into vapour, the same quantity of heat would suffice
+ (4) to change 44.7 grammes of water at 10° C. into steam at 100° C.; or
+ (5) to change 46.7 grammes of water at 10° C. into vapour at the same
+ temperature. It is an action of the last character which takes place in
+ acetylene generators of the most modern and usual pattern, some of the
+ surplus water being evaporated and carried away as vapour at a
+ comparatively low temperature with the escaping gas; for it must be
+ remembered that although steam, as such, condenses into liquid water
+ immediately the surrounding temperature falls below 100° C., the vapour of
+ water remains uncondensed, even at temperatures below the freezing- point,
+ when that vapour is distributed among some permanent gas--the precise
+ quantity of vapour so remaining being a function of the temperature and
+ barometric height. Thus it appears that if the heat evolved during the
+ decomposition of calcium carbide is not otherwise consumed, it is
+ sufficient in amount to vaporise almost exactly 3 parts by weight of water
+ for every 4 parts of carbide attacked; but if it were expended upon some
+ substance such as acetylene, calcium carbide, or steel, which, unlike
+ water, could not absorb an extra amount by changing its physical state
+ (from solid to liquid, or from liquid to gas), the heat generated during
+ the decomposition of a given weight of carbide would suffice to raise an
+ equal weight of the particular substance under consideration to a
+ temperature vastly exceeding 438° C. The temperature attained, indeed,
+ measured in Centigrade degrees, would be 438 multiplied by the quotient
+ obtained on dividing the specific heat of water by the specific heat of
+ the substance considered: which quotient, obviously, is the "reciprocal"
+ of the specific heat of the said substance.
+ </p>
+ <p>
+ The analogy to the combustion of coal mentioned on a previous page shows
+ that although the quantity of heat evolved during a certain chemical
+ reaction is strictly fixed, the temperature attained is dependent on the
+ time over which the reaction is spread, being higher as the process is
+ more rapid. This is due to the fact that throughout the whole period of
+ reaction heat is escaping from the mass, and passing into the atmosphere
+ at a fairly constant speed; so that, clearly, the more slowly heat is
+ produced, the better opportunity has it to pass away, and the less of it
+ is left to collect in the material under consideration. During the action
+ of an acetylene generator, there is a current of gas constantly travelling
+ away from the carbide, there is vapour of water constantly escaping with
+ the gas, there are the walls of the generator itself constantly exposed to
+ the cooling action of the atmosphere, and there is either a mass of
+ calcium carbide or of water within the generator. It is essential for good
+ working that the temperature of both the acetylene and the carbide shall
+ be prevented from rising to any noteworthy extent; while the amount of
+ heat capable of being dissipated into the air through the walls of the
+ apparatus in a given time is narrowly limited, depending upon the size and
+ shape of the generator, and the temperature of the surrounding air. If,
+ then, a small, suitably designed generator is working quite slowly, the
+ loss of heat through the external walls of the apparatus may easily be
+ rapid enough to prevent the internal temperature from rising objectionably
+ high; but the larger the generator, and the more rapidly it is evolving
+ gas, the less does this become possible. Since of the substances in or
+ about a generator water is the one which has by far the largest capacity
+ for absorbing heat, and since it is the only substance to which any
+ necessary quantity of heat can be safely or conveniently transmitted, it
+ follows that the larger in size an acetylene generator is, or the more
+ rapidly that generator is made to deliver gas, the more desirable is it to
+ use water as the means for dissipating the surplus heat, and the more
+ necessary is it to employ an apparatus in which water is in large chemical
+ excess at the actual place of decomposition.
+ </p>
+ <p>
+ The argument is sometimes advanced that an acetylene generator containing
+ carbide in excess will work satisfactorily without exhibiting an
+ undesirable rise in internal temperature, if the vessel holding the
+ carbide is merely surrounded by a large quantity of cold water. The idea
+ is that the heat evolved in that particular portion of the charge which is
+ suffering decomposition will be communicated with sufficient speed
+ throughout the whole mass of calcium carbide present, whence it will pass
+ through the walls of the containing vessel into the water all round.
+ Provided the generator is quite small, provided the carbide container is
+ so constructed as to possess the maximum of superficial area with the
+ minimum of cubical capacity (a geometrical form to which the sphere, and
+ in one direction the cylinder, are diametrically opposed), and provided
+ the walls of the container do not become coated internally or externally
+ with a coating of lime or water scale so as to diminish in heat-
+ transmitting power, an apparatus designed in the manner indicated is
+ undoubtedly free from grave objection; but immediately any of those
+ provisions is neglected, trouble is likely to ensue, for the heat will not
+ disappear from the place of actual reaction at the necessary speed.
+ Apparent proof that heat is not accumulating unduly in a water-jacketed
+ carbide container even when the generator is evolving gas at a fair speed
+ is easy to obtain; for if, as usually happens, the end of the container
+ through which the carbide is inserted is exposed to the air, the hand may
+ be placed upon it, and it will be found to be only slightly warm to the
+ touch. Such a test, however, is inconclusive, and frequently misleading,
+ because if more than a pound or two of carbide is present as an undivided
+ mass, and if water is allowed to attack one portion of it, that particular
+ portion may attain a high temperature while the rest is comparatively
+ cool: and if the bulk of the carbide is comparatively cool, naturally the
+ walls of the containing vessel themselves remain practically unheated.
+ Three causes work together to prevent this heat being dissipated through
+ the walls of the carbide vessel with sufficient rapidity. In the first
+ place, calcium carbide itself is a very bad conductor of heat. So
+ deficient in heat-conducting power is it that a lump a few inches in
+ diameter may be raised to redness in a gas flame at one spot, and kept hot
+ for some minutes, while the rest of the mass remains sufficiently cool to
+ be held comfortably in the fingers. In the second place, commercial
+ carbide exists in masses of highly irregular shape, so that when they are
+ packed into any vessel they only touch at their angles and edges; and
+ accordingly, even if the material were a fairly good heat conductor of
+ itself, the air or gas present between each lump would act as an
+ insulator, protecting the second piece from the heat generated in the
+ first. In the third place, the calcium hydroxide produced as the
+ by-product when calcium carbide is decomposed by water occupies
+ considerably more space than the original carbide--usually two or three
+ times as much space, the exact figures depending upon the conditions in
+ which it is formed--and therefore a carbide container cannot advisedly be
+ charged with more than one-third the quantity of solid which it is
+ apparently capable of holding. The remaining two-thirds of the space is
+ naturally full of air when the container is first put into the generator,
+ but the air is displaced by acetylene as soon as gas production begins.
+ Whether that space, however, is occupied by air, by acetylene, or by a
+ gradually growing loose mass of slaked lime, each separate lump of hot
+ carbide is isolated from its neighbours by a material which is also a very
+ bad heat conductor; and the heat has but little opportunity of
+ distributing itself evenly. Moreover, although iron or steel is a notably
+ better conductor of heat than any of the other substances present in the
+ carbide vessel, it is, as a metal, only a poor conductor, being
+ considerably inferior in this respect to copper. If heat dissipation were
+ the only point to be studied in the construction of an acetylene
+ apparatus, far better results might be obtained by the employment of
+ copper for the walls of the carbide container; and possibly in that case a
+ generator of considerable size, fitted with a water- jacketed decomposing
+ vessel, might be free from the trouble of overheating. Nevertheless it
+ will be seen in Chapter VI. that the use of copper is not permissible for
+ such purposes, its advantages as a good conductor of heat being
+ neutralised by its more important defects.
+ </p>
+ <p>
+ When suitable precautions are not taken to remove the heat liberated in an
+ acetylene apparatus, the temperature of the calcium carbide occasionally
+ rises to a remarkable degree. Investigating this point, Caro has studied
+ the phenomena of heat production in a "dipping" generator-- <i>i.e.</i>,
+ an apparatus in which a cage of carbide is alternately immersed in and
+ lifted out of a vessel containing water. Using a generator designed to
+ supply five burners, he has found a maximum recording thermometer placed
+ in the gas space of the apparatus to give readings generally between 60°
+ and 100° C.; but in two tests out of ten he obtained temperatures of about
+ 160° C. To determine the actual temperature of the calcium carbide itself,
+ he scattered amongst the carbide charge fragments of different fusible
+ metallic alloys which were known to melt or soften at certain different
+ temperatures. In all his ten tests the alloys melting at 120° C. were
+ fused completely; in two tests other alloys melting at 216° and 240° C.
+ showed signs of fusion; and in one test an alloy melting at 280° C. began
+ to soften. Working with an experimental apparatus constructed on the
+ "dripping" principle-- <i>i.e.</i>, a generator in which water is allowed
+ to fall in single drops or as a fine stream upon a mass of carbide--with
+ the deliberate object of ascertaining the highest temperatures capable of
+ production when calcium carbide is decomposed in this particular fashion,
+ and employing for the measurement of the heat a Le Chatelier
+ thermo-couple, with its sensitive wires lying among the carbide lumps,
+ Lewes has observed a maximum temperature of 674° C. to be reached in 19
+ minutes when water was dripped upon 227 grammes of carbide at a speed of
+ about 8 grammes per minute. In other experiments he used a laboratory
+ apparatus designed upon the "dipping" principle, and found maximum
+ temperatures, in four different trials, of 703°, 734°, 754°, and 807° C.,
+ which were reached in periods of time ranging from 12 to 17 minutes. Even
+ allowing for the greater delicacy of the instrument adopted by Lewes for
+ measuring the temperature in comparison with the device employed by Caro,
+ there still remains an astonishing difference between Caro's maximum of
+ 280° and Lewes' maximum of 807° C. The explanation of this discrepancy is
+ to be inferred from what has just been said. The generator used by Caro
+ was properly made of metal, was quite small in size, was properly designed
+ with some skill to prevent overheating as much as possible, and was worked
+ at the speed for which it was intended--in a word, it was as good an
+ apparatus as could be made of this particular type. Lewes' generator was
+ simply a piece of glass and metal, in which provisions to avoid
+ overheating were absent; and therefore the wide difference between the
+ temperatures noted does not suggest any inaccuracy of observation or
+ experiment, but shows what can be done to assist in the dissipation of
+ heat by careful arrangement of parts. The difference in temperature
+ between the acetylene and the carbide in Caro's test accentuates the
+ difficulty of gauging the heat in a carbide vessel by mere external touch,
+ and supplies experimental proof of the previous assertions as to the low
+ heat-conducting power of calcium carbide and of the gases of the
+ decomposing vessel. It must not be supposed that temperatures such as
+ Lewes has found ever occur in any commercial generator of reasonably good
+ design and careful construction; they must be regarded rather as
+ indications of what may happen in an acetylene apparatus when the
+ phenomena accompanying the evolution of gas are not understood by the
+ maker, and when all the precautions which can easily be taken to avoid
+ excessive heating have been omitted, either by building a generator with
+ carbide in excess too large in size, or by working it too rapidly, or more
+ generally by adopting a system of construction unsuited to the ends in
+ view. The fact, however, that Lewes has noted the production of a
+ temperature of 807° C. is important; because this figure is appreciably
+ above the point 780° C., at which acetylene decomposes into its elements
+ in the absence of air.
+ </p>
+ <p>
+ Nevertheless the production of a temperature somewhat exceeding 100° C.
+ among the lumps of carbide actually undergoing decomposition can hardly be
+ avoided in any practical generator. Based on a suggestion in the "Report
+ of the Committee on Acetylene Generators" which was issued by the British
+ Home Office in 1902, Fouché has proposed that 130° C., as measured with
+ the aid of fusible metallic rods, [Footnote: An alloy made by melting
+ together 55 parts by weight of commercial bismuth and 45 parts of lead
+ fuses at 127° C., and should be useful in performing the tests.] should be
+ considered the maximum permissible temperature in any part of a generator
+ working at full speed for a prolonged period of time. Fouché adopts this
+ figure on the ground that 130° C. sensibly corresponds with the
+ temperature at which a yellow substance is formed in a generator by a
+ process of polymerisation; and, referring to French conditions, states
+ that few actual apparatus permit the development of so high a temperature.
+ As a matter of fact, however, a fairly high temperature among the carbide
+ is less important than in the gas, and perhaps it would be better to say
+ that the temperature in any part of a generator occupied by acetylene
+ should not exceed 100° C. Fraenkel has carried out some experiments upon
+ the temperature of the acetylene immediately after evolution in a
+ water-to-carbide apparatus containing the carbide in a subdivided
+ receptacle, using an apparatus now frequently described as belonging to
+ the "drawer" system of construction. When a quantity of about 7 lb. of
+ carbide was distributed between 7 different cells of the receptacle, each
+ cell of which had a capacity of 25 fluid oz., and the apparatus was caused
+ to develop acetylene at the rate of 7 cubic feet per hour, maximum
+ thermometers placed immediately over the carbide in the different cells
+ gave readings of from 70° to 90° C., the average maximum temperature being
+ about 80° C. Hence the Austrian code of rules issued in 1905 governing the
+ construction of acetylene apparatus contains a clause to the effect that
+ the temperature in the gas space of a generator must never exceed 80° C.;
+ whereas the corresponding Italian code contains a similar stipulation, but
+ quotes the maximum temperature as 100° C. (<i>vide</i> Chapter IV.).
+ </p>
+ <p>
+ It is now necessary to see why the production of an excessively high
+ temperature in an acetylene generator has to be avoided. It must be
+ avoided, because whenever the temperature in the immediate neighbourhood
+ of a mass of calcium carbide which is evolving acetylene under the attack
+ of water rises materially above the boiling-point of water, one or more of
+ three several objectionable effects is produced--(<i>a</i>) upon the gas
+ generated, (<i>b</i>) upon the carbide decomposed, and (<i>c</i>) upon the
+ general chemical reaction taking place.
+ </p>
+ <p>
+ It has been stated above that in moat generators when the action between
+ the carbide and the water is proceeding smoothly, it occurs according to
+ equation (2)--
+ </p>
+ <p>
+ (2) CaC_2 + 2H_2O = C_2H_2 + Ca(OH)_2
+ </p>
+ <p>
+ rather than in accordance with equation (1)--
+ </p>
+ <p>
+ (1) CaC_2 + H_2O = C_2H_2 + CaO.
+ </p>
+ <p>
+ This is because calcium oxide, or quicklime, the by-product in (1), has
+ considerable affinity for water, evolving a noteworthy quantity of heat
+ when it combines with one molecule of water to form one molecule of
+ calcium hydroxide, or slaked lime, the by-product in (2). If, then, a
+ small amount of water is added to a large amount of calcium carbide, the
+ corresponding quantity of acetylene may be liberated on the lines of
+ equation (1), and there will remain behind a mixture of unaltered calcium
+ carbide, together with a certain amount of calcium oxide. Inasmuch as both
+ these substances possess an affinity for water (setting heat free when
+ they combine with it), when a further limited amount of water is
+ introduced into the mixture some of it will probably be attracted to the
+ oxide instead of to the carbide present. It is well known that at ordinary
+ temperatures quicklime absorbs moisture, or combines with water, to
+ produce slaked lime; but it is equally well known that in a furnace, at
+ about a red heat, slaked lime gives up water and changes into quicklime.
+ The reaction, in fact, between calcium oxide and water is reversible, and
+ whether those substances combine or dissociate is simply a question of
+ temperature. In other words, as the temperature rises, the heat of
+ hydration of calcium oxide diminishes, and calcium hydroxide becomes
+ constantly a less stable material. If now it should happen that the
+ affinity between calcium carbide and water should not diminish, or should
+ diminish in a lower ratio than the affinity between calcium oxide and
+ water as the temperature of the mass rises from one cause or other, it is
+ conceivable that at a certain temperature calcium carbide might be capable
+ of withdrawing the water of hydration from the molecule of slaked lime,
+ converting the latter into quicklime, and liberating one molecule of
+ acetylene, thus--
+ </p>
+ <p>
+ (3) CaC_2 + Ca_2(OH) = C_2H_2 + 2CaO.
+ </p>
+ <p>
+ It has been proved that a reaction of this character does occur, the
+ temperature necessary to determine it being given by Lewes as from 420° to
+ 430° C., which is not much more than half that which he found in a
+ generator having carbide in excess, albeit one of extremely bad design.
+ Treating this reaction in the manner previously adopted, the thermo-
+ chemical phenomena of equation (3) are:
+ </p>
+<pre xml:space="preserve">
+_Heat liberated._ | _Heat liberated._
+ |
+Formation of 2CaO 290.0 | Formation of acetylene 58.1
+ | Decomposition of Ca(OH)_2 [1] 229.1
+ | Decomposition of carbide 3.9
+ Balance 1.1 |
+ ______ | _____
+ |
+ 291.1 | 291.1
+</pre>
+ <p>
+ [1 Footnote: Into its elements, Ca, O_2, and H_2; <i>cf.</i> footnote, p:
+ 31.]
+ </p>
+ <p>
+ Or, since the calcium hydroxide is only dehydrated without being entirely
+ decomposed, and only one molecule of water is broken up, it may be
+ written:
+ </p>
+<pre xml:space="preserve">
+Formation of CaO 145.0 | Formation of acetylene 58.1
+ | Decomposition of Ca(OH)_2 15.1
+ | Decomposition of water 69.0
+ Balance 1.1 | Decomposition of carbide 3.9
+ _____ | _____
+ |
+ 146.1 | 146.1
+</pre>
+ <p>
+ which comes to the same thing. Putting the matter in another shape, it may
+ be said that the reaction between calcium carbide and water is exothermic,
+ evolving either 14.0 or 29.1 calories according as the byproduct is
+ calcium oxide or solid calcium hydroxide; and therefore either reaction
+ proceeds without external assistance in the cold. The reaction between
+ carbide and slaked lime, however, is endothermic, absorbing 1.1 calories;
+ and therefore it requires external assistance (presence of an elevated
+ temperature) to start it, or continuous introduction of heat (as from the
+ reaction between the rest of the carbide present and the water) to cause
+ it to proceed. Of itself, and were it not for the disadvantages attending
+ the production of a temperature remotely approaching 400° C. in an
+ acetylene generator, which disadvantages will be explained in the
+ following paragraphs, there is no particular reason why reaction (3)
+ should not be permitted to occur, for it involves (theoretically) no loss
+ of acetylene, and no waste of calcium carbide. Only one specific feature
+ of the reaction has to be remembered, and due practical allowance made for
+ it. The reaction represented by equation (2) proceeds almost
+ instantaneously when the calcium carbide is of ordinarily good quality,
+ and the acetylene resulting therefrom is wholly generated within a very
+ few minutes. Equation (3), on the contrary, consumes much time for its
+ completion, and the gas corresponding with it is evolved at a gradually
+ diminishing speed which may cause the reaction to continue for hours--a
+ circumstance that may be highly inconvenient or quite immaterial according
+ to the design of the apparatus. When, however, it is desired to construct
+ an automatic acetylene generator, <i>i.e.</i>, an apparatus in which the
+ quantity of gas liberated has to be controlled to suit the requirements of
+ any indefinite number of burners in use on different occasions, equation
+ (3) becomes a very important factor in the case. To determine the normal
+ reaction (No. 2) of an acetylene generator, 64 parts by weight of calcium
+ carbide must react with 36 parts of water to yield 26 parts by weight of
+ acetylene, and apparently both carbide and water are entirely consumed;
+ but if opportunity is given for the occurrence of reaction (3), another 64
+ parts by weight of carbide may be attacked, without the addition of any
+ more water, producing, inevitably, another 26 parts of acetylene. If,
+ then, water is in chemical excess in the generator, all the calcium
+ carbide present will be decomposed according to equation (2), and the
+ action will take place without delay; after a few minutes' interval the
+ whole of the acetylene capable of liberation will have been evolved, and
+ nothing further can possibly happen until another charge of carbide is
+ inserted in the apparatus. If, on the other hand, calcium carbide is in
+ chemical excess in the generator, all the water run in will be consumed
+ according to equation (2), and this action will again take place without
+ delay; but unless the temperature of the residual carbide has been kept
+ well below 400° C., a further evolution of gas will occur which will not
+ cease for an indeterminate period of time, and which, by strict theory,
+ given the necessary conditions, might continue until a second volume of
+ acetylene equal to that liberated at first had been set free. In practice
+ this phenomenon of a secondary production of gas, which is known as
+ "after-generation," is regularly met with in all generators where the
+ carbide is in excess of the water added; but the amount of acetylene so
+ evolved rarely exceeds one-quarter or one-third of the main make. The
+ actual amount evolved and the rate of evolution depend, not merely upon
+ the quantity of undecomposed carbide still remaining in contact with the
+ damp lime, but also upon the rapidity with which carbide naturally
+ decomposes in presence of liquid water, and the size of the lumps. Where
+ "after-generation" is caused by the ascent of water vapour round lumps of
+ carbide, the volume of gas produced in a given interval of time is largely
+ governed by the temperature prevailing and the shape of the apparatus. It
+ is evident that even copious "after-generation" is a matter of no
+ consequence in any generator provided with a holder to store the gas,
+ assuming that by some trustworthy device the addition of water is stopped
+ by the time that the holder is two-thirds or three-quarters full. In the
+ absence of a holder, or if the holder fitted is too small to serve its
+ proper purpose, "aftergeneration" is extremely troublesome and sometimes
+ dangerous, but a full discussion of this subject must be postponed to the
+ next chapter.
+ </p>
+ <p>
+ EFFECT OF HEAT ON ACETYLENE.--The effect of excessive retention of heat in
+ an acetylene generator upon the gas itself is very marked, as acetylene
+ begins spontaneously to suffer change, and to be converted into other
+ compounds at elevated temperatures. Being a purely chemical phenomenon,
+ the behaviour of acetylene when exposed to heat will be fully discussed in
+ Chapter VI. when the properties of the gas are being systematically dealt
+ with. Here it will be sufficient to assume that the character of the
+ changes taking place is understood, and only the practical results of
+ those changes as affecting the various components of an acetylene
+ installation have to be studied. According to Lewes, acetylene commences
+ to "polymerise" at a temperature of about 600° C., when it is converted
+ into other hydrocarbons having the same percentage composition, but
+ containing more atoms of carbon and hydrogen in their molecules. The
+ formula of acetylene is C_2H_2 which means that 2 atoms of carbon and 2
+ atoms of hydrogen unite to form 1 molecule of acetylene, a body evidently
+ containing roughly 92.3 per cent. by weight of carbon and 7.7 per cent. by
+ weight of hydrogen. One of the most noteworthy substances produced by the
+ polymerisation of acetylene is benzene, the formula of which is C_6H_6,
+ and this is formed in the manner indicated by the equation--
+ </p>
+ <p>
+ (4) 3C_2H_2 = C_6H_6.
+ </p>
+ <p>
+ Now benzene also contains 92.3 per cent. of carbon and 7.7 per cent. by
+ weight of hydrogen in its composition, but its molecule contains 6 atoms
+ of each element. When the chemical formula representing a compound body
+ indicates a substance which is, or can be obtained as, a gas or vapour, it
+ convoys another idea over and above those mentioned on a previous page.
+ The formula "C_2H_2," for example, means 1 molecule, or 26 parts by weight
+ of acetylene, just as "H_2" means 1 molecule, or 2 parts by weight of
+ hydrogen; but both formulć also mean equal parts by volume of the
+ respective substances, and since H_2 must mean 2 volumes, being twice H,
+ which is manifestly 1, C_2H_2 must mean 2 volumes of acetylene as well.
+ Thus equation (4) states that 6 volumes of acetylene, or 3 x 26 parts by
+ weight, unite to form 2 volumes of benzene, or 78 parts by weight. If
+ these hydrocarbons are burnt in air, both are indifferently converted into
+ carbon dioxide (carbonic acid gas) and water vapour; and, neglecting for
+ the sake of simplicity the nitrogen of the atmosphere, the processes may
+ be shown thus:
+ </p>
+ <p>
+ (5) 2C_2H_2 + 5O_2 = 4CO_2 + 2H_2O.
+ </p>
+ <p>
+ (6) 2C_6H_6 + 15O_2 = 12CO_2 + 6H_2O.
+ </p>
+ <p>
+ Equation (5) shows that 4 volumes of acetylene combine with 10 volumes of
+ oxygen to produce 8 volumes of carbon dioxide and 4 of water vapour; while
+ equation (6) indicates that 4 volumes of benzene combine with 30 volumes
+ of oxygen to yield 24 volumes of carbon dioxide and 12 of water vapour.
+ Two parts by volume of acetylene therefore require 5 parts by volume of
+ oxygen for perfect combustion, whereas two parts by volume of benzene need
+ 15--<i>i.e.</i>, exactly three times as much. In order to work
+ satisfactorily, and to develop the maximum of illuminating power from any
+ kind of gas consumed, a gas-burner has to be designed with considerable
+ skill so as to attract to the base of the flame precisely that volume of
+ air which contains the quantity of oxygen necessary to insure complete
+ combustion, for an excess of air in a flame is only less objectionable
+ than a deficiency thereof. If, then, an acetylene burner is properly
+ constructed, as most modern ones are, it draws into the flame air
+ corresponding with two and a half volumes of oxygen for every one volume
+ of acetylene passing from the jets; whereas if it were intended for the
+ combustion of benzene vapour it would have to attract three times that
+ quantity. Since any flame supplied with too little air tends to emit free
+ carbon or soot, it follows that any well-made acetylene burner delivering
+ a gas containing benzene vapour will yield a more or lens smoky flame
+ according to the proportion of benzene in the acetylene. Moreover, at
+ ordinary temperatures benzene is a liquid, for it boils at 81° C., and
+ although, as was explained above in the case of water, it is capable of
+ remaining in the state of vapour far below its boiling-point so long as it
+ is suspended in a sufficiency of some permanent gas like acetylene, if the
+ proportion of vapour in the gas at any given temperature exceeds a certain
+ amount the excess will be precipitated in the liquid form; while as the
+ temperature falls the proportion of vapour which can be retained in a
+ given volume of gas also diminishes to a noteworthy extent. Should any
+ liquid, be it water or benzene, or any other substance, separate from the
+ acetylene under the influence of cold while the gas is passing through
+ pipes, the liquid will run downwards to the lowest points in those pipes;
+ and unless due precautions are taken, by the insertion of draw-off cocks,
+ collecting wells, or the like, to withdraw the deposited water or other
+ liquid, it will accumulate in all bends, angles, and dips till the pipes
+ are partly or completely sealed against the passage of gas, and the lights
+ will either "jump" or be extinguished altogether. In the specific case of
+ an acetylene generator this trouble is very likely to arise, even when the
+ gas is not heated sufficiently during evolution for polymerisation to
+ occur and benzene or other liquid hydrocarbons to be formed, because any
+ excess of water present in the decomposing vessel is liable to be
+ vaporised by the heat of the reaction--as already stated it is desirable
+ that water shall be so vaporised--and will remain safely vaporised as long
+ as the pipes are kept warm inside or near the generator; but directly the
+ pipes pass away from the hot generator the cooling action of the air
+ begins, and some liquid water will be immediately produced. Like the
+ phenomenon of after- generation, this equally inevitable phenomenon of
+ water condensation will be either an inconvenience or source of positive
+ danger, or will be a matter of no consequence whatever, simply as the
+ whole acetylene installation, including the service-pipes, is ignorantly
+ or intelligently built.
+ </p>
+ <p>
+ As long as nothing but pure polymerisation happens to the acetylene, as
+ long, that is to say, as it is merely converted into other hydrocarbons
+ also having the general formula C_(2n)H_(2n), no harm will be done to the
+ gas as regards illuminating power, for benzene burns with a still more
+ luminous flame than acetylene itself; nor will any injury result to the
+ gas if it is required for combustion in heating or cooking stoves beyond
+ the fact that the burners, luminous or atmospheric, will be delivering a
+ material for the consumption of which they are not properly designed. But
+ if the temperature should rise much above the point at which benzene is
+ the most conspicuous product of polymerisation, other far more complicated
+ changes occur, and harmful effects may be produced in two separate ways.
+ Some of the new hydrocarbons formed may interact to yield a mixture of one
+ or more other hydrocarbons containing a higher proportion of carbon than
+ that which is present in acetylene and benzene, together with a
+ corresponding proportion of free hydrogen; the former will probably be
+ either liquids or solids, while the latter burns with a perfectly
+ non-luminous flame. Thus the quantity of gas evolved from the carbide and
+ passed into the holder is less than it should be, owing to the
+ condensation of its non-gaseous constituents. To quote an instance of
+ this, Haber has found 15 litres of acetylene to be reduced in volume to 10
+ litres when the gas was heated to 638° C. By other changes, some
+ "saturated hydrocarbons," <i>i.e.</i>, bodies having the general formula
+ C_nH_(2n+2), of which methane or marsh-gas, CH_4 is the best known, may be
+ produced; and those all possess lower illuminating powers than acetylene.
+ In two of those experiments already described, where Lewes observed
+ maximum temperatures ranging from 703° to 807° C., samples of the gas
+ which issued when the heat was greatest were submitted to chemical
+ analysis, and their illuminating powers were determined. The figures he
+ gives are as follows:
+ </p>
+<pre xml:space="preserve">
+ I. II.
+ Per Cent. Per Cent.
+ Acetylene 70.0 69.7
+ Saturated hydrocarbons 11.3 11.4
+ Hydrogen 18.7 18.9
+ _____ _____
+
+ 100.0 100.0
+</pre>
+ <p>
+ The average illuminating power of these mixed gases is about 126 candles
+ per 5 cubic feet, whereas that of pure acetylene burnt under good
+ laboratory conditions is 240 candles per 5 cubic feet. The product, it
+ will be seen, had lost almost exactly 50 per cent. of its value as an
+ illuminant, owing to the excessive heating to which it had been, exposed.
+ Some of the liquid hydrocarbons formed at the same time are not limpid
+ fluids like benzene, which is less viscous than water, but are thick oily
+ substances, or even tars. They therefore tend to block the tubes of the
+ apparatus with great persistence, while the tar adheres to the calcium
+ carbide and causes its further attack by water to be very irregular, or
+ even altogether impossible. In some of the very badly designed generators
+ of a few years back this tarry matter was distinctly visible when the
+ apparatus was disconnected for recharging, for the spent carbide was
+ exceptionally yellow, brown, or blackish in colour, [Footnote: As will be
+ pointed out later, the colour of the spent lime cannot always be employed
+ as a means for judging whether overheating has occurred in a generator.]
+ and the odour of tar was as noticeable as that of crude acetylene.
+ </p>
+ <p>
+ There is another effect of heat upon acetylene, more calculated to be
+ dangerous than any of those just mentioned, which must not be lost sight
+ of. Being an endothermic substance, acetylene is prone to decompose into
+ its elements--
+ </p>
+ <p>
+ (7) C_2H_2 -> C_2 + H_2
+ </p>
+ <p>
+ whenever it has the opportunity; and the opportunity arrives if the
+ temperature of the gas risen to 780° C., or if the pressure under which
+ the gas is stored exceeds two atmospheres absolute (roughly 30 lb. per
+ square inch). It decomposes, be it carefully understood, in the complete
+ absence of air, directly the smallest spark of red-hot material or of
+ electricity, or directly a gentle shock, such as that of a fall or blow on
+ the vessel holding it, is applied to any volume of acetylene existing at a
+ temperature exceeding 780° or at a gross pressure of 30 lb. per square
+ inch; and however large that volume may be, unless it is contained in
+ tubes of very small diameter, as will appear hereafter, the decomposition
+ or dissociation into its elements will extend throughout the whole of the
+ gas. Equation (7) states that 2 volumes of acetylene yield 2 volumes of
+ hydrogen and a quantity of carbon which would measure 2 volumes were it
+ obtained in the state of gas, but which, being a solid, occupies a space
+ that may be neglected. Apparently, therefore, the dissociation of
+ acetylene involves no alteration in volume, and should not exhibit
+ explosive effects. This is erroneous, because 2 volumes of acetylene only
+ yield exactly 2 volumes of hydrogen when both gases are measured at the
+ same temperature, and all gases increase in volume as their temperature
+ rises. As acetylene is endothermic and evolves much heat on decomposition,
+ and as that heat must primarily be communicated to the hydrogen, it
+ follows that the latter must be much hotter than the original acetylene;
+ the hydrogen accordingly strives to fill a much larger space than that
+ occupied by the undecomposed gas, and if that gas is contained in a closed
+ vessel, considerable internal pressure will be set up, which may or may
+ not cause the vessel to burst.
+ </p>
+ <p>
+ What has been said in the preceding paragraph about the temperature at
+ which acetylene decomposes is only true when the gas is free from any
+ notable quantity of air. In presence of air, acetylene inflames at a much
+ lower temperature, viz., 480° C. In a manner precisely similar to that of
+ all other combustible gases, if a stream of acetylene issues into the
+ atmosphere, as from the orifices of a burner, the gas catches fire and
+ burns quietly directly any substance having a temperature of 480° C. or
+ upwards is brought near it; but if acetylene in bulk is mixed with the
+ necessary quantity of air to support combustion, and any object exceeding
+ 480° C. in temperature comes in contact with it, the oxidation of the
+ hydrocarbon proceeds at such a high rate of speed as to be termed an
+ explosion. The proportion of air needed to support combustion varies with
+ every combustible material within known limits (<i>cf.</i> Chapter VI.),
+ and according to Eitner the smallest quantity of air required to make
+ acetylene burn or explode, as the case may be, is 25 per cent. If, by
+ ignorant design or by careless manipulation, the first batches of
+ acetylene evolved from a freshly charged generator should contain more
+ than 25 per cent. of air; or if in the inauguration of a new installation
+ the air should not be swept out of the pipes, and the first makes of gas
+ should become diluted with 25 to 50 per cent. of air, any glowing body
+ whose temperature exceeds 480° C. will fire the gas; and, as in the former
+ instance, the flame will extend all through the mass of acetylene with
+ disastrous violence and at enormous speed unless the gas is stored in
+ narrow pipes of extremely small diameter. Three practical lessons are to
+ be learnt from this circumstance: first, tobacco-smoking must never be
+ permitted in any building where an escape of raw acetylene is possible,
+ because the temperature of a lighted cigar, &amp;c., exceeds 480° C.;
+ secondly, a light must never be applied to a pipe delivering acetylene
+ until a proper acetylene burner has been screwed into the aperture;
+ thirdly, if any appreciable amount of acetylene is present in the air, no
+ operation should be performed upon any portion of an acetylene plant which
+ involves such processes as scraping or chipping with the aid of a steel
+ tool or shovel. If, for example, the iron or stoneware sludge-pipe is
+ choked, or the interior of the dismantled generator is blocked, and
+ attempts are made to remove the obstruction with a hard steel tool, a
+ spark is very likely to be formed which, granting the existence of
+ sufficient acetylene in the air, is perfectly able to fire the gas. For
+ all such purposes wooden implements only are best employed; but the remark
+ does not apply to the hand-charging of a carbide-to-water generator
+ through its proper shoot. Before passing to another subject, it may be
+ remarked that a quantity of air far less than that which causes acetylene
+ to become dangerous is objectionable, as its presence is apt to reduce the
+ illuminating power of the gas unduly.
+ </p>
+ <p>
+ EFFECT OF HEAT ON CARBIDE.--Chemically speaking, no amount of heat
+ possible of attainment in the worst acetylene generator can affect calcium
+ carbide in the slightest degree, because that substance may be raised to
+ almost any temperature short of those distinguishing the electric furnace,
+ without suffering any change or deterioration. In the absence of water,
+ calcium carbide is as inert a substance as can well be imagined: it cannot
+ be made to catch fire, for it is absolutely incombustible, and it can be
+ heated in any ordinary flame for reasonable periods of time, or thrown
+ into any non-electrical furnace without suffering in the least. But in
+ presence of water, or of any liquid containing water, matters are
+ different. If the temperature of an acetylene generator rises to such an
+ extent that part of the gas is polymerised into tar, that tar naturally
+ tends to coat the residual carbide lumps, and, being greasy in character,
+ more or less completely protects the interior from further attack. Action
+ of this nature not only means that the acetylene is diminished in quantity
+ and quality by partial decomposition, but it also means that the make is
+ smaller owing to imperfect decomposition of the carbide: while over and
+ above this is the liability to nuisance or danger when a mass of solid
+ residue containing some unaltered calcium carbide is removed from the
+ apparatus and thrown away. In fact, whenever the residue of a generator is
+ not so saturated with excess of water as to be of a creamy consistency, it
+ should be put into an uncovered vessel in the open air, and treated with
+ some ten times its volume of water before being run into any drain or
+ closed pipe where an accumulation of acetylene may occur. Even at
+ temperatures far below those needed to determine a production of tar or an
+ oily coating on the carbide, if water attacks an excess of calcium carbide
+ somewhat rapidly, there is a marked tendency for the carbide to be "baked"
+ by the heat produced; the slaked lime adhering to the lumps as a hard skin
+ which greatly retards the penetration of more water to the interior.
+ </p>
+ <p>
+ COLOUR OF SPENT CARBIDE.--In the early days of the industry, it was
+ frequently taken for granted that any degradation in the colour of the
+ spent lime left in an acetylene generator was proof that overheating had
+ taken place during the decomposition of the carbide. Since both calcium
+ oxide and hydroxide are white substances, it was thought that a brownish,
+ greyish, or blackish residue must necessarily point to incipient
+ polymerisation of the gas. This view would be correct if calcium carbide
+ were prepared in a state of chemical purity, for it also is a white body.
+ Commercial carbide, however, is not pure; it usually contains some foreign
+ matter which tints the residue remaining after gasification. When a
+ manufacturer strives to give his carbide the highest gas-making power
+ possible he frequently increases the proportion of carbon in the charge
+ submitted to electric smelting, until a small excess is reached, which
+ remains in the free state amongst the finished carbide. After
+ decomposition the fine particles of carbon stain the moist lime a bluish
+ grey tint, the depth of shade manifestly depending upon the amount
+ present. If such a sludge is copiously diluted with water, particles of
+ carbon having the appearance and gritty or flaky nature of coke often rise
+ to the surface or fall to the bottom of the liquid; whence they can easily
+ be picked out and identified as pure or impure carbon by simple tests.
+ Similarly the lime or carbon put into the electric furnace may contain
+ small quantities of compounds which are naturally coloured; and which,
+ reappearing in the sludge either in their original or in a different state
+ of combination, confer upon the sludge their characteristic tinge. Spent
+ lime of a yellowish brown colour is frequently to be met with in
+ circumstances that are clearly no reproach to the generator. Doubtless the
+ tint is due to the presence of some coloured metallic oxide or other
+ compound which has escaped reduction in the electric furnace. The colour
+ which the residual lime afterwards assumes may not be noticeable in the
+ dry carbide before decomposition, either because some change in the
+ colour-giving impurity takes place during the chemical reactions in the
+ generator or because the tint is simply masked by the greyish white of the
+ carbide and its free carbon. Hence it follows that a bad colour in the
+ waste lime removed from a generator only points to overheating and
+ polymerisation of the acetylene when corroborative evidence is
+ obtained--such as a distinct tarry smell, the actual discovery of oily or
+ tarry matters elsewhere, or a grave reduction in the illuminating power of
+ the gas.
+ </p>
+ <p>
+ MAXIMUM ATTAINABLE TEMPERATURES.--In order to discover the maximum
+ temperature which can be reached in or about an acetylene generator when
+ an apparatus belonging to one of the best types is fed at a proper rate
+ with calcium carbide in lumps of the most suitable size, the following
+ calculation may be made. In the first place, it will be assumed that no
+ loss of heat by radiation occurs from the walls of the generator;
+ secondly, the small quantity of heat taken up by the calcium hydroxide
+ produced will be ignored; and, thirdly, the specific heat of acetylene
+ will be assumed to be 0.25, which is about its most probable value. Now, a
+ hand-fed carbide-to-water generator will work with half a gallon of water
+ for every 1 lb. of carbide decomposed, quantities which correspond with
+ 320 grammes of water per 64 grammes (1 molecular weight) of carbide. Of
+ those 320 grammes of water, 18 are chemically destroyed, leaving 302. The
+ decomposition of 64 grammes of commercial carbide evolves 28 large
+ calories of heat. Assuming all the heat to be absorbed by the water, 28
+ calories would raise 302 grammes through (28 X 1000 / 302) = 93° C., <i>i.e.</i>,
+ from 44.6° F. to the boiling-point. Assuming all the heat to be
+ communicated to the acetylene, those 28 calories would raise the 26
+ grammes of gas liberated through (28 X 1000 / 26 / 0.25) = 4308° C., if
+ that were possible. But if, as would actually be the case, the heat were
+ distributed uniformly amongst the 302 grammes of water and the 20 grammes
+ of acetylene, both gas and water would be raised through the same number
+ of degrees, viz., 90.8° C. [Footnote: Let x = the number of large calories
+ absorbed by the water; then 28 - x = those taken up by the gas. Then--
+ </p>
+ <p>
+ 1000x / 302 = 1000 (28 - x) / (26 X 0.25)
+ </p>
+ <p>
+ whence x = 27.41; and 28 - x = 0.59.
+ </p>
+ <p>
+ Therefore, for water, the rise in temperature is--
+ </p>
+ <p>
+ 27.41 X 1000 / 302 = 90.8° C.;
+ </p>
+ <p>
+ and for acetylene the rise is--
+ </p>
+ <p>
+ 0.59 X 1000 / 26 / 0.25 = 90.8° C.]
+ </p>
+ <p>
+ If the generator were designed on lines to satisfy the United States Fire
+ Underwriters, it would contain 8.33 lb. of water to every 1 lb. of carbide
+ attacked; identical calculations then showing that the original
+ temperature of the water and gas would be raised through 53.7° C. Provided
+ the carbide is not charged into such an apparatus in lumps of too large a
+ size, nor at too high a rate, there will be no appreciable amount of local
+ overheating developed; and nowhere, therefore, will the rise in
+ temperature exceed 91° in the first instance, or 54° C. in the second.
+ Indeed it will be considerably smaller than this, because a large
+ proportion of the heat evolved will be lost by radiation through the
+ generator walls, while another portion will be converted from sensible
+ into latent heat by causing part of the water to pass off as vapour with
+ the acetylene.
+ </p>
+ <p>
+ EFFECT OF HIGH TEMPERATURES ON GENERATORS.--As the temperature amongst the
+ carbide in any generator in which water is not present in large excess may
+ easily reach 200° C. or upwards, no material ought to be employed in the
+ construction of such generators which is not competent to withstand a
+ considerable amount of heat in perfect safety. The ordinary varieties of
+ soft solder applied with the bitt in all kinds of light metal-work usually
+ melt, according to their composition, at about 180° C.; and therefore this
+ method of making joints is only suitable for objects that are never raised
+ appreciably in temperature above the boiling-point of water. No joint in
+ an acetylene generator, the partial or complete failure of which would
+ radically affect the behaviour of the apparatus, by permitting the charges
+ of carbide and of water to come into contact at an abnormal rate of speed,
+ by allowing the acetylene to escape directly through the crack into the
+ atmosphere, or by enabling the water to run out of the seal of any vessel
+ containing gas so as to set up a free communication between that vessel
+ and the air, ought ever to be made of soft solder--every joint of this
+ character should be constructed either by riveting, by bolting, or by
+ doubly folding the metal sheets. Apparently, a joint constantly immersed
+ in water on one side cannot rise in temperature above the boiling-point of
+ the liquid, even when its other side is heated strongly; but since, even
+ if a generator is not charged with naturally hard water, its fluid
+ contents soon become "hard" by dissolution of lime, there is always a
+ liability to the deposition of water scale over the joint. Such water
+ scale is a very bad heat conductor, as is seen in steam boilers, so that a
+ seam coated with an exceedingly thin layer of scale, and heated sharply on
+ one side, will rise above the boiling-point of water even if the liquid on
+ its opposite side is ice-cold. For a while the film of scale may be quite
+ water-tight, but after it has been heated by contact with the hot metal
+ several times it becomes brittle and cracks without warning. But there is
+ a more important reason for avoiding the use of plumbers' solder. It might
+ seem that as the natural hard, protective skin of the metal is liable to
+ be injured or removed by the bending or by the drilling or punching which
+ precedes the insertion of the rivets or studs, an application of soft
+ solder to such a joint should be advantageous. This is not true because of
+ the influence of galvanic action. As all soft solders consist largely of
+ lead, if a joint is soldered, a "galvanic couple" of lead and iron, or of
+ lead and zinc (when the apparatus is built of galvanised steel), is
+ exposed to the liquid bathing it; and since in both cases the lead is
+ highly electro-negative to the iron or zinc, it is the iron or zinc which
+ suffers attack, assuming the liquid to possess any corrosive properties
+ whatever. Galvanised iron which has been injured during the joint-making
+ presents a zinc-iron couple to the water, but the zinc protects the iron;
+ if a lead solder is present, the iron will begin to corrode immediately
+ the zinc has disappeared. In the absence of lead it is the less important
+ metal, but in the presence of lead it is the more important (the
+ foundation) metal which is the soluble element of the couple. Where
+ practicable, joints in an acetylene generator may safely be made by
+ welding or by autogenous soldering ("burning"), because no other metal is
+ introduced into the system; any other process, except that of riveting or
+ folding, only hastens destruction of the plant. The ideal method of making
+ joints about an acetylene generator is manifestly that of autogenous
+ soldering, because, as will appear in Chapter IX. of this book, the most
+ convenient and efficient apparatus for performing the operation is the
+ oxy-acetylene blow-pipe, which can be employed so as to convert two
+ separate pieces of similar metal into one homogeneous whole.
+ </p>
+ <p>
+ In less critical situations in an acetylene plant, such as the partitions
+ of a carbide container, &amp;c., where the collapse of the seam or joint
+ would not be followed by any of the effects previously suggested, there is
+ less cause for prohibiting the use of unfortified solder; but even here,
+ two or three rivets, just sufficient to hold the metal in position if the
+ solder should give way, are advisedly put into all apparatus. In other
+ portions of an acetylene installation where a merely soldered joint is
+ exposed to warm damp gas which is in process of cooling, instead of being
+ bathed in hard water, an equal, though totally dissimilar, danger is
+ courted. The main constituent of such solders that are capable of being
+ applied with the bitt is lead; lead is distinctly soluble in soft or pure
+ water; and the water which separates by condensation out of a warm damp
+ gas is absolutely soft, for it has been distilled. If condensation takes
+ place at or near a soldered joint in such a way that water trickles over
+ the solder, by slow degrees the metallic lead will be dissolved and
+ removed, and eventually a time will come when the joint is no longer tight
+ to gas. In fact, if an acetylene installation is of more than very small
+ dimensions, <i>e.g.</i>, when it is intended to supply any building as
+ large as, or larger than, the average country residence, if it is to give
+ satisfaction to both constructor and purchaser by being quite trustworthy
+ and, possessed of a due lease of life, say ten or fifteen years, it must
+ be built of stouter materials than the light sheets which alone are
+ suitable for manipulation with the soldering-iron or for bending in the
+ ordinary type of metal press. Sound cast-iron, heavy sheet-metal, or light
+ boiler-plate is the proper substance of which to construct all the
+ important parts of a generator, and the joints in wrought metal must be
+ riveted and caulked or soldered autogeneously as mentioned above. So
+ built, the installation becomes much more costly to lay down than an
+ apparatus composed of tinplate, zinc, or thin galvanised iron, but it will
+ prove more economical in the long run. It is not too much to say that if
+ ignorant and short-sighted makers in the earliest days of the acetylene
+ industry had not recommended and supplied to their customers lightly built
+ apparatus which has in many instances already begun to give trouble, to
+ need repairs, and to fail by thorough corrosion--apparatus which
+ frequently had nothing but cheapness in its favour--the use of the gas
+ would have spread more rapidly than it has done, and the public would not
+ now be hearing of partial or complete failures of acetylene installations.
+ Each of these failures, whether accompanied by explosions and injury to
+ persons or not, acts more powerfully to restrain a possible new customer
+ from adopting the acetylene light, than several wholly successful plants
+ urge him to take it up; for the average member of the public is not in a
+ position to distinguish properly between the collapse of a certain
+ generator owing to defective design or construction (which reflects no
+ discredit upon the gas itself), and the failure of acetylene to show in
+ practice those advantages that have been ascribed to it. One peculiar and
+ noteworthy feature of acetylene, often overlooked, is that the apparatus
+ is constructed by men who may have been accustomed to gas-making plant all
+ their lives, and who may understand by mere habit how to superintend a
+ chemical operation; but the same apparatus is used by persons who
+ generally have no special acquaintance with such subjects, and who, very
+ possibly, have not even burnt coal-gas at any period of their lives. Hence
+ it happens that when some thoughtless action on the part of the country
+ attendant of an acetylene apparatus is followed by an escape of gas from
+ the generator, and by an accumulation of that gas in the house where the
+ plant is situated, or when, in disregard of rules, he takes a naked light
+ into the house and an explosion follows, the builder dismisses the episode
+ as a piece of stupidity or wilful misbehaviour for which he can in nowise
+ be held morally responsible; whereas the builder himself is to blame for
+ designing an apparatus from which an escape of gas can be accompanied by
+ sensible risks to property or life. However unpalatable this assertion may
+ be, its truth cannot be controverted; because, short of criminal intention
+ or insanity on the part of the attendant, it is in the first place a mere
+ matter of knowledge and skill so to construct an acetylene plant that an
+ escape of gas is extremely unlikely, even when the apparatus is opened for
+ recharging, or when it is manipulated wrongly; and in the second place, it
+ is easy so to arrange the plant that any disturbance of its functions
+ which may occur shall be followed by an immediate removal of the surplus
+ gas into a place of complete safety outside and above the generator-house.
+ </p>
+ <p>
+ GENERATION AT LOW TEMPERATURES.--In all that has been said hitherto about
+ the reaction between calcium carbide and water being instantaneous, it has
+ been assumed that the two substances are brought together at or about the
+ usual temperature of an occupied room, <i>i.e.</i>, 15 degrees C. If,
+ however, the temperature is materially lower than this, the speed of the
+ reaction falls off, until at -5 degrees C., supposing the water still to
+ remain liquid, evolution of acetylene practically ceases. Even at the
+ freezing-point of pure water gas is produced but slowly; and if a lump of
+ carbide is thrown on to a block of ice, decomposition proceeds so gently
+ that the liberated acetylene may be ignited to form a kind of torch, while
+ heat is generated with insufficient rapidity to cause the carbide to sink
+ into the block. This fact has very important bearings upon the
+ manipulation of an acetylene generator in winter time. It is evident that
+ unless precautions are taken those portions of an apparatus which contain
+ water are liable to freeze on a cold night; because, even if the generator
+ has been at work producing gas (and consequently evolving heat) till late
+ in the evening, the surplus heat stored in the plant may escape into the
+ atmosphere long before more acetylene has to be made, and obviously while
+ frost is still reigning in the neighbourhood. If the water freezes in the
+ water store, in the pipes leading therefrom, in the holder seal, or in the
+ actual decomposing chamber, a fresh batch of gas is either totally
+ incapable of production, because the water cannot be brought into contact
+ with the calcium carbide in the apparatus, or it can only be generated
+ with excessive slowness because the carbide introduced falls on to solid
+ ice. Theoretically, too, there is a possibility that some portion of the
+ apparatus--a pipe in particular--may be burst by the freezing, owing to
+ the irresistible force with which water expands when it changes into the
+ solid condition. Probably this last contingency, clearly accompanied as it
+ would be by grave risk, is somewhat remote, all the plant being
+ constructed of elastic material; but in practice even a simple
+ interference with the functions of a generator by freezing, ideally of no
+ special moment, is highly dangerous, because of the great likelihood that
+ hurried and wholly improper attempts to thaw it will be made by the
+ attendant. As it has been well known for many years that the solidifying
+ point of water can be lowered to almost any degree below normal freezing
+ by dissolving in it certain salts in definite proportions, one of the
+ first methods suggested for preventing the formation of ice in an
+ acetylene generator was to employ such a salt, using, in fact, for the
+ decomposition of the carbide some saline solution which remains liquid
+ below the minimum night temperature of the winter season. Such a process,
+ however, has proved unsuitable for the purpose in view; and the
+ explanation of that fact is found in what has just been stated: the
+ "water" of the generator may admittedly be safely maintained in the fluid
+ state, but from so cold a liquid acetylene will not be generated smoothly,
+ if at all. Moreover, were it not so, a process of this character is
+ unnecessarily expensive, although suitable salts are very cheap, for the
+ water of the generator is constantly being consumed, [Footnote: It has
+ already been said that most generators "consume" a much larger volume of
+ water than the amount corresponding with the chemical reaction involved:
+ the excess of water passing into the sludge or by- product. Thus a
+ considerable quantity of any anti-freezing agent must be thrown aside each
+ time the apparatus is cleaned out or its fluid contents are run off.] and
+ as constantly needs renewal; which means that a fresh batch of salt would
+ be required every time the apparatus was recharged, so long as frost
+ existed or might be expected. A somewhat different condition obtains in
+ the holder of an acetylene installation. Here, whenever the holder is a
+ separate item in the plant, not constituting a portion of the generating
+ apparatus, the water which forms the seal of a rising holder, or which
+ fills half the space of a displacement holder, lasts indefinitely; and it
+ behaves equally well, whatever its temperature may be, so long as it
+ retains a fluid state. This matter will be discussed with greater detail
+ at the end of Chapter III. At present the point to be insisted on is that
+ the temperature in any constituent of an acetylene installation which
+ contains water must not be permitted to fall to the freezing-point; while
+ the water actually used for decomposition must be kept well above that
+ temperature.
+ </p>
+ <p>
+ GENERATION AT HIGH TEMPERATURES.--At temperatures largely exceeding those
+ of the atmosphere, the reaction between calcium carbide and water tends to
+ become irregular; while at a red heat steam acts very slowly upon carbide,
+ evolving a mixture of acetylene and hydrogen in place of pure acetylene.
+ But since at pressures which do not materially exceed that of the
+ atmosphere, water changes into vapour at 100° C., above that temperature
+ there can be no question of a reaction between carbide and liquid water.
+ Moreover, as has been pointed out, steam or water vapour will continue to
+ exist as such at temperatures even as low as the freezing-point so long as
+ the vapour is suspended among the particles of a permanent gas. Between
+ calcium carbide and water vapour a double decomposition occurs chemically
+ identical with that between carbide and liquid water; but the physical
+ effect of the reaction and its practical bearings are considerably
+ modified. The quantity of heat liberated when 30 parts by weight of steam
+ react with 64 parts of calcium carbide should be essentially unaltered
+ from that evolved when the reagent is in the liquid state; but the
+ temperature likely to be attained when the speed of reaction remains the
+ same as before will be considerably higher for two conspicuous reasons. In
+ the first place, the specific heat of steam in is only 0.48, while that of
+ liquid water is 1.0. Hence, the quantity of heat which is sufficient to
+ raise the temperature of a given weight of liquid water through <i>n</i>
+ thermometric degrees, will raise the temperature of the same weight of
+ water vapour through rather more than 2 <i>n</i> degrees. In the second
+ place, that relatively large quantity of heat which in the case of liquid
+ water merely changes the liquid into a vapour, becoming "latent" or
+ otherwise unrecognisable, and which, as already shown, forms roughly
+ five-sixths of the total heat needed to convert cold water into steam, has
+ no analogue if the water has previously been vaporised by other means; and
+ therefore the whole of the heat supplied to water vapour raises its
+ sensible temperature, as indicated by the thermometer. Thus it appears
+ that, except for the sufficient amount of cooling that can be applied to a
+ large vessel containing carbide by surrounding it with a water jacket,
+ there is no way of governing its temperature satisfactorily if water
+ vapour is allowed to act upon a mass of carbide--assuming, of course, that
+ the reaction proceeds at any moderate speed, <i>e.g.</i>, at a rate much
+ above that required to supply one or two burners with gas.
+ </p>
+ <p>
+ The decomposition which with perfect chemical accuracy has been stated to
+ occur quantitatively between 36 parts by weight, of water and 64 parts of
+ calcium carbide scarcely ever takes place in so simple a fashion in an
+ actual generator. Owing to the heat developed when carbide is in excess,
+ about half the water is converted into vapour; and so the reaction
+ proceeds in two stages: half the water added reacting with the carbide as
+ a liquid, the other half, in a state of vapour, afterwards reacting
+ similarly, [Footnote: This secondary reaction is manifestly only another
+ variety of the phenomenon known as "after-generation" (cf. <i>ante</i>).
+ After-generation is possible between calcium carbide and mechanically damp
+ slaked lime, between carbide and damp gas, or between carbide and calcium
+ hydroxide, as opportunity shall serve. In all cases the carbide must be in
+ excess.] or hardly reacting at all, as the case may be. Suppose a vessel,
+ A B, somewhat cylindrical in shape, is charged with carbide, and that
+ water is admitted at the end called A. Suppose now (1) that the exit for
+ gas is at the opposite end, B. As the lumps near A are attacked by half
+ the liquid introduced, while the other half is changed into steam, a
+ current, of acetylene and water vapour travels over the charge lying
+ between the decomposing spot and the end B. During its passage the second
+ half of the water, as vapour, reacts with the excess of carbide, the first
+ make of acetylene being dried, and more gas being produced. Thus a second
+ quantity of heat is developed, equal by theory to that previously evolved;
+ but a second elevation in temperature, far more serious, and far less
+ under control, than the former also occurs; and this is easily sufficient
+ to determine some of those undesirable effects already described.
+ Digressing for a moment, it may be admitted that the desiccation of the
+ acetylene produced in this manner is beneficial, even necessary; but the
+ advantages of drying the gas at this period of its treatment are
+ outweighed by the concomitant disadvantages and by the later inevitable
+ remoistening thereof. Suppose now (2) that both the water inlet and the
+ gas exit of the carbide cylinder are at the same end, A. Again half the
+ added water, as liquid, reacts with the carbide it first encounters, but
+ the hot stream of damp gas is not permitted to travel over the rest of the
+ lumps extending towards B: it is forced to return upon its steps, leaving
+ B practically untouched. The gas accordingly escapes from the cylinder at
+ A still loaded with water vapour, and for a given weight of water
+ introduced much less acetylene is evolved than in the former case. The
+ gas, too, needs drying somewhere else in the plant; but these defects are
+ preferable to the apparent superiority of the first process because
+ overheating is, or can be, more thoroughly guarded against.
+ </p>
+ <p>
+ PRESSURE IN GENERATORS.--Inasmuch as acetylene is prone to dissociate or
+ decompose into its elements spontaneously whenever its pressure reaches 2
+ atmospheres or 30 lb. per square inch, as well as when its temperature at
+ atmospheric pressure attains 780° C., no pressure approaching that of 2
+ atmospheres is permissible in the generator. A due observance of this
+ rule, however, unlike a proper maintenance of a low temperature in an
+ acetylene apparatus, is perfectly easy to arrange for. The only reason for
+ having an appreciable positive pressure in any form of generating plant is
+ that the gas may be compelled to travel through the pipes and to escape
+ from the burner orifices; and since the plant is only installed to serve
+ the burners, that pressure which best suits the burners must be thrown by
+ the generator or its holder. Therefore the highest pressure it is ever
+ requisite to employ in a generator is a pressure sufficient (<i>a</i>) to
+ lift the gasholder bell, or to raise the water in a displacement holder, (<i>b</i>)
+ to drive the gas through the various subsidiary items in the plant, such
+ as washers and purifiers, (<i>c</i>) to overcome the friction in the
+ service-pipes, [Footnote: This friction manifestly causes a loss of
+ pressure, <i>i.e.</i>, a fall in pressure, as a gas travels along a pipe;
+ and, as will be shown in Chapter VII., it is the fall in pressure in a
+ pipe rather than the initial pressure at which a gas enters a pipe that
+ governs the volume of gas passing through that pipe. The proper behaviour
+ and economic working of a burner (acetylene or other, luminous or
+ incandescent) naturally depend upon the pressure in the pipe to which the
+ burner is immediately attached being exactly suited to the design of that
+ burner, and have nothing to do with the fall in pressure occurring in the
+ delivery pipes. It is therefore necessary to keep entirely separate the
+ ideas of proper burner pressure and of maximum desirable fall in pressure
+ within the service due to friction.] and (d) to give at the points of
+ combustion a pressure which is required by the particular burners adopted.
+ In all except village or district installations, (<i>c</i>) may be
+ virtually neglected. When the holder has a rising bell, (<i>a</i>)
+ represents only an inch or so of water; but if a displacement holder is
+ employed the pressure needed to work it is entirely indeterminate, being
+ governed by the size and shape of the said holder. It will be argued in
+ Chapter III. that a rising holder is always preferable to one constructed
+ on the displacement principle. The pressure (d) at the burners may be
+ taken at 4 inches of water as a maximum, the precise figure being
+ dependent upon the kind of burners--luminous, incandescent, boiling, &amp;c.--attached
+ to the main. The pressure (<i>b</i>) also varies according to
+ circumstances, but averages 2 or 3 inches. Thus a pressure in the
+ generator exceeding that of the atmosphere by some 12 inches of water--<i>i.e.</i>,
+ by about 7 oz., or less than half a pound per square inch--is amply
+ sufficient for every kind of installation, the less meritorious generators
+ with displacement holders only excepted. This pressure, it should be
+ noted, is the net or effective pressure, the pressure with which the gas
+ raises the liquid in a water-gauge glass out of the level while the
+ opposite end of the water column is exposed to the atmosphere. The
+ absolute pressure in a vessel containing gas at an effective pressure of
+ 12 inches of water is 7 oz. plus the normal, insensible pressure of the
+ atmosphere itself--say 15-1/4 lb. per square inch. The liquid in a
+ barometer which measures the pressure of the atmosphere stands at a height
+ of 30 inches only, because that liquid is mercury, 13.6 times as heavy as
+ water. Were it filled with water the barometer would stand at (30 X 13.6)
+ = 408 inches, or 34 feet, approximately. Gas pressures are always measured
+ in inches of water column, because expressed either as pounds per square
+ inch or as inches of mercury, the figures would be so small as to give
+ decimals of unwieldy length.
+ </p>
+ <p>
+ It would of course be perfectly safe so to arrange an acetylene plant that
+ the pressure in the generating chamber should reach the 100 inches of
+ water first laid down by the Home Office authorities as the maximum
+ allowable. There is, however, no appreciable advantage to be gained by so
+ doing, or by exceeding that pressure which feeds the burners best. Any
+ higher original pressure involves the use of a governor at the exit of the
+ plant, and a governor is a costly and somewhat troublesome piece of
+ apparatus that can be dispensed with in most single installations by a
+ proper employment of a well-balanced rising holder. <br /> <br /> <br />
+ </p>
+ <h2>
+ <a name="linkiii" id="iii">CHAPTER III</a>
+ </h2>
+ <h3>
+ THE GENERAL PRINCIPLES OF ACETYLENE GENERATION--ACETYLENE GENERATING
+ APPARATUS
+ </h3>
+ <p>
+ Inasmuch as acetylene is produced by the mere interaction of calcium
+ carbide and water, that is to say, by simply bringing those two substances
+ in the cold into mutual contact within a suitable closed space, and
+ inasmuch as calcium carbide can always be purchased by the consumer in a
+ condition perfectly fit for immediate decomposition, the preparation of
+ the gas, at least from the theoretical aspect, is characterised by extreme
+ simplicity. A cylinder of glass or metal, closed at one end and open at
+ the other, filled with water, and inverted in a larger vessel containing
+ the same liquid, may be charged almost instantaneously with acetylene by
+ dropping into the basin a lump of carbide, which sinks to the bottom,
+ begins to decompose, and evolves a rapid current of gas, displacing the
+ water originally held in the inverted cylinder or "bell." If a very minute
+ hole is drilled in the top of the floating bell, acetylene at once escapes
+ in a steady stream, being driven out by the pressure of the cylinder, the
+ surplus weight of which causes it to descend into the water of the basin
+ as rapidly as gas issues from the orifice. As a laboratory experiment, and
+ provided the bell has been most carefully freed from atmospheric air in
+ the first instance, this escaping gas may be set light to with a match,
+ and will burn with a more or loss satisfactory flame of high illuminating
+ power. Such is an acetylene generator stripped of all desirable or
+ undesirable adjuncts, and reduced to its most elementary form; but it is
+ needless to say that so simple an apparatus would not in any way fulfil
+ the requirements of everyday practice.
+ </p>
+ <p>
+ Owing to the inequality of the seasons, and to the irregular nature of the
+ demand for artificial light and heat in all households, the capacity of
+ the plant installed for the service of any institution or district must be
+ amply sufficient to meet the consumption of the longest winter
+ evening--for, as will be shown in the proper place, attempts to make an
+ acetylene generator evolve gas more quickly than it is designed to do are
+ fraught with many objections--while the operation of the plant, must be
+ under such thorough control that not only can a sudden and unexpected
+ demand for gas be met without delay, but also that a sudden and unexpected
+ interruption or cessation of the demand shall not be followed by any
+ disturbance in the working of the apparatus. Since, on the one hand,
+ acetylene is produced in large volumes immediately calcium carbide is
+ wetted with water, so that the gas may be burnt within a minute or two of
+ its first evolution; and, on the other, that acetylene once prepared can
+ be stored without trouble or appreciable waste for reasonable periods of
+ time in a water-sealed gasholder closely resembling, in everything but
+ size, the holders employed on coal-gas works; it follows that there are
+ two ways of bringing the output of the plant into accord with the
+ consumption of the burners. It is possible to make the gas only as and
+ when it is required, or it is possible in the space of an hour or so,
+ during the most convenient part of the day, to prepare sufficient to last
+ an entire evening, storing it in a gasholder till the moment arrives for
+ its combustion. It is clear that an apparatus needing human attention
+ throughout the whole period of activity would be intolerable in the case
+ of small installations, and would only be permissible in the case of
+ larger ones if the district supplied with gas was populous enough to
+ justify the regular employment of two men at least in or about the
+ generating station. But with the conditions obtaining in such a country as
+ Great Britain, and in other lands where coal is equally cheap and
+ accessible, if a neighbourhood was as thickly populated as has been
+ suggested, it would be preferable on various grounds to lay down a coal-
+ gas or electricity works; for, as has been shown in the first chapter,
+ unless a very material fall in the price of calcium carbide should take
+ place--a fall which at present is not to be expected--acetylene can only
+ be considered a suitable and economical illuminant and heating agent for
+ such places as cannot be provided cheaply with coal-gas or electric
+ current. To meet this objection, acetylene generators have been invented
+ in which, broadly speaking, gas is only produced when it is required,
+ control of the chemical reaction devolving upon some mechanical
+ arrangement. There are, therefore, two radically different types of
+ acetylene apparatus to be met with, known respectively as "automatic" and
+ "non-automatic" generators. In a non-automatic generator the whole of the
+ calcium carbide put into the apparatus is more or less rapidly decomposed,
+ and the entire volume of gas evolved from it is collected in a holder,
+ there to await the moment of consumption. In an automatic apparatus, by
+ means of certain devices which will be discussed in their proper place,
+ the act of turning on a burner-tap causes some acetylene to be produced,
+ and the act of turning it off brings the reaction to an end, thus
+ obviating the necessity for storage. That, at any rate, is the logical
+ definition of the two fundamentally different kinds of generator: in
+ automatic apparatus the decomposition of the carbide is periodically
+ interrupted in such fashion as more or less accurately to synchronise with
+ the consumption of gas; in the non-automatic variety decomposition
+ proceeds without a break until the carbide vessels are empty.
+ Unfortunately a somewhat different interpretation of these two words has
+ found frequent acceptance, a generator being denominated non-automatic or
+ automatic according as the holder attached to it is or is not large enough
+ to store the whole of the acetylene which the charge of carbide is capable
+ of producing if it is decomposed all at once. Apart from the fact that a
+ holder, though desirable, is not an absolutely indispensable part of an
+ acetylene plant, the definition just quoted was sufficiently free from
+ objection in the earliest days of the industry; but now efficient
+ commercial generators are to be met with which become either automatic or
+ non-automatic according to the manner of working them, while some would be
+ termed non-automatic which comprise mechanism of a conspicuously self-
+ acting kind.
+ </p>
+ <p>
+ AUTOMATIC AND NON-AUTOMATIC GENERATORS.--Before proceeding to a detailed
+ description of the various devices which may be adopted to render an
+ acetylene generator automatic in action, the relative advantages of
+ automatic and non-automatic apparatus, irrespective of type, from the
+ consumer's point of view may be discussed. The fundamental idea underlying
+ the employment of a non-automatic generator is that the whole of the
+ calcium carbide put into the apparatus shall be decomposed into acetylene
+ as soon after the charge is inserted as is natural in the circumstances;
+ so that after a very brief interval of time the generating chambers shall
+ contain nothing but spent lime and water, and the holder be as full of gas
+ as is ever desirable. In an automatic apparatus, the fundamental idea is
+ that the generating chamber, or one at least of several generating
+ chambers, shall always contain a considerable quantity of undecomposed
+ carbide, and some receptacle always contain a store of water ready to
+ attack that carbide, so that whenever a demand for gas shall arise
+ everything may be ready to meet it. Inasmuch as acetylene is an
+ inflammable gas, it possesses all the properties characteristic of
+ inflammable gases in general; one of which is that it is always liable to
+ take fire in presence of a spark or naked light, and another of which is
+ that it is always liable to become highly explosive in presence of a naked
+ light or spark if, accidentally or otherwise, it becomes mixed with more
+ than a certain proportion of air. On the contrary, in the complete absence
+ of liquid or vaporised water, calcium carbide is almost as inert a body as
+ it is possible to imagine: for it will not take fire, and cannot in any
+ circumstances be made to explode. Hence it may be urged that a
+ non-automatic generator, with its holder always containing a large volume
+ of the actually inflammable and potentially explosive acetylene, must
+ invariably be more dangerous than an automatic apparatus which has less or
+ practically no ready-made gas in it, and which simply contains water in
+ one chamber and unaltered calcium carbide in another. But when the
+ generating vessels and the holder of a non-automatic apparatus are
+ properly designed and constructed, the gas in the latter is acetylene
+ practically free from air, and therefore while being, as acetylene
+ inevitably is, inflammable, is devoid of explosive properties, always
+ assuming, as must be the case in a water-sealed holder, that the
+ temperature of the gas is below 780° C.; and also assuming, as must always
+ be the case in good plant, that the pressure under which the gas is stored
+ remains less than two atmospheres absolute. It is perfectly true that
+ calcium carbide is non-inflammable and non-explosive, that it is
+ absolutely inert and incapable of change; but so comprehensive an
+ assertion only applies to carbide in its original drum, or in some
+ impervious vessel to which moisture and water have no access. Until it is
+ exhausted, an automatic acetylene generator contains carbide in one place
+ and water in another, dependence being put upon some mechanical
+ arrangement to prevent the two substances coming into contact prematurely.
+ Many of the devices adopted by builders of acetylene apparatus for keeping
+ the carbide and water separate, and for mixing them in the requisite
+ quantities when the proper time arrives, are as trustworthy, perhaps, as
+ it is possible for any automatic gear to be; but some are objectionably
+ complicated, and a few are positively inefficient. There are two
+ difficulties which the designer of automatic mechanism has to contend
+ with, and it is doubtful whether he always makes a sufficient allowance
+ for them. The first is that not only must calcium carbide and liquid water
+ be kept out of premature contact, but that moisture, or vapour of water,
+ must not be allowed to reach the carbide; or alternatively, that if water
+ vapour reaches the carbide too soon, the undesired reaction shall not
+ determine overheating, and the liberated gas be not wasted or permitted to
+ become a source of danger. The second difficulty encountered by the
+ designer of automata is so to construct his apparatus that it shall behave
+ well when attended to by completely unskilled labour, that it shall
+ withstand gross neglect and resist positive ill-treatment or
+ mismanagement. If the automatic principle is adopted in any part of an
+ acetylene apparatus it must be adopted throughout, so that as far as
+ possible--and with due knowledge and skill it is completely
+ possible--nothing shall be left dependent upon the memory and common sense
+ of the gasmaker. For instance, it must not be necessary to shut a certain
+ tap, or to manipulate several cocks before opening the carbide vessel to
+ recharge it; it must not be possible for gas to escape backwards out of
+ the holder; and either the carbide-feed gear or the water-supply mechanism
+ (as the case may be) must be automatically locked by the mere act of
+ taking the cover off the carbide store, or of opening the sludge-cock at
+ the bottom. It would be an advantage, even, if the purifiers and other
+ subsidiary items of the plant were treated similarly, arranging them in
+ such fashion that gas should be automatically prevented from escaping out
+ of the rest of the apparatus when any lid was removed. In fact, the
+ general notion of interlocking, which has proved so successful in railway
+ signal-cabins and in carburetted water gas-plant for the prevention of
+ accidents duo to carelessness or overnight, might be copied in principle
+ throughout an acetylene installation whenever the automatic system is
+ employed.
+ </p>
+ <p>
+ It is no part of the present argument, to allege that automatic generators
+ are, and must always be, inherently dangerous. Automatic devices of a
+ suitable kind may be found in plenty which are remarkably simple and
+ highly trustworthy; but it would be too bold a statement to say that any
+ such arrangement is incapable of failure, especially when put into the
+ hands of a person untrained in the superintendence of machinery. The more
+ reliable a piece of automatic mechanism proves itself to be, the more
+ likely is it to give trouble and inconvenience and utterly to destroy
+ confidence when it does break down; because the better it has behaved in
+ the past, and the longer it has lasted without requiring adjustment, the
+ less likely is it that the attendant will be at hand when failure occurs.
+ By suitable design and by an intelligent employment of safety-valves and
+ blow-off pipes (which will be discussed in their proper place) it is quite
+ easy to avoid the faintest possibility of danger arising from an increase
+ of pressure or an improper accumulation of gas inside the plant or inside
+ the building containing the plant; but every time such a safety-valve or
+ blow-off pipe comes into action a waste of gas occurs, which means a
+ sacrifice of economy, and shows that the generator is not working as it
+ should.
+ </p>
+ <p>
+ As glass is a fragile and brittle substance, and as it is not capable of
+ bearing large, rapid, and oft-repeated alterations of temperature in
+ perfect safety, it is not a suitable material for the construction of
+ acetylene apparatus or of portions thereof. Hence it follows that a
+ generator must be built of some non-transparent material which prevents
+ the interior being visible when the apparatus is at work. Although it is
+ comparatively easy, by the aid of a lamp placed outside the generator-
+ shed in such a position as to throw its beams of light through a window
+ upon the plant inside, to charge a generator after dark; and although it
+ is possible, without such assistance, by methodical habits and a
+ systematic arrangement of utensils inside the building to charge a
+ generator even in perfect darkness, such an operation is to be deprecated,
+ for it is apt to lead to mistakes, it prevents any slight derangement in
+ the installation from being instantly noticed, and it offers a temptation
+ to the attendant to break rules and to take a naked light with him. On all
+ those grounds, therefore, it is highly desirable that every manipulation
+ connected with a generator shall be effected during the daytime, and that
+ the apparatus-house shall be locked up before nightfall. But owing to the
+ irregular habits engendered by modern life it is often difficult to know,
+ during any given day, how much gas will be required in the ensuing
+ evening; and it therefore becomes necessary always to have, as ready-made
+ acetylene, or as carbide in a proper position for instant decomposition, a
+ patent or latent store of gas more than sufficient in quantity to meet all
+ possible requirements. Now, as already stated, a non-automatic apparatus
+ has its store of material in the form of gas in a holder; and since this
+ is preferably constructed on the rising or telescopic principle, a mere
+ inspection of the height of the bell--on which, if preferred, a scale
+ indicating its contents in cubic feet or in burner-hours may be
+ marked--suffices to show how near the plant is to the point of exhaustion.
+ In many types of automatic apparatus the amount of carbide remaining
+ undecomposed at any moment is quite unknown, or at best can only be
+ deduced by a tedious and inexact calculation; although in some generators,
+ where the store of carbide is subdivided into small quantities, or placed
+ in several different receptacles, an inspection of certain levers or
+ indicators gives an approximate idea as to the capacity of the apparatus
+ for further gas production. In any case the position of a rising holder is
+ the most obvious sign of the degree of exhaustion of a generator; and
+ therefore, to render absolutely impossible a failure of the light during
+ an evening, a non-automatic generator fitted with a rising holder is best.
+ </p>
+ <p>
+ Since calcium carbide is a solid body having a specific gravity of 2.2,
+ water being unity, and since 1 cubic foot of water weighs 62.4 lb., in
+ round numbers 137 lb. of <i>compact</i> carbide only occupy 1 cubic foot
+ of space. Again, since acetylene is a gas having a specific gravity of
+ 0.91, air being unity, and since the specific gravity of air, water being
+ unity, is 0.0013, the specific gravity of acetylene, water being unity, is
+ roughly O.00116. Hence 1 cubic foot of acetylene weighs roughly 0.07 lb.
+ Furthermore, since 1 lb. of good carbide evolves 5 cubic feet of gas on
+ decomposition with water, acetylene stored at atmospheric pressure
+ occupies roundly 680 times as much space as the carbide from which it has
+ been evolved. This figure by no means represents the actual state of
+ affairs in a generator, because, as was explained in the previous chapter,
+ a carbide vessel cannot be filled completely with solid; and, indeed, were
+ it so "filled," in ordinary language, much of its space would be still
+ occupied with air. Nevertheless it is incontrovertible that an acetylene
+ plant calculated to supply so many burners for so long a period of time
+ must be very much larger if it is constructed on the non-automatic
+ principle, when the carbide is decomposed all at once, than if the
+ automatic system is adopted, when the solid remains unattacked until a
+ corresponding quantity of gas is required for combustion. Clearly it is
+ the storage part of a non-automatic plant alone which must be so much
+ larger; the actual decomposing chambers may be of the same size or even
+ smaller, according to the system of generation to which the apparatus
+ belongs. In practice this extra size of the non-automatic plant causes it
+ to exhibit two disadvantages in comparison with automatic apparatus,
+ disadvantages which are less serious than they appear, or than they may
+ easily be represented to be. In the first place, the non- automatic
+ generator requires more space for its erection. If acetylene were an
+ illuminating agent suitable for adoption by dwellers in city or suburb,
+ where the back premises and open-air part of the messuage are reduced to
+ minute proportions or are even non-existent, this objection might well be
+ fatal. But acetylene is for the inhabitant of a country village or the
+ occupier of an isolated country house; and he has usually plenty of space
+ behind his residence which he can readily spare. In the second place, the
+ extra size of the non-automatic apparatus makes it more expensive to
+ construct and more costly to instal. It is more cosily to construct and
+ purchase because of its holder, which must be well built on a firm
+ foundation and accurately balanced; it is more costly to instal because a
+ situation must be found for the erection of the holder, and the
+ apparatus-house may have to be made large enough to contain the holder as
+ well as the generator itself. As regards the last point, it may be said at
+ once that there is no necessity to place the holder under cover: it may
+ stand out of doors, as coal-gas holders do in England, for the seal of the
+ tank can easily be rendered frost-proof, and the gas itself is not
+ affected by changes of atmospheric temperature beyond altering somewhat in
+ volume. In respect of the other objections, it must be remembered that the
+ extra expense is one of capital outlay alone, and therefore only increases
+ the cost of the light by an inappreciable amount, representing interest
+ and depreciation charges on the additional capital expenditure. The
+ increased cost of a year's lighting due to these charges will amount to
+ only 10 or 15 per cent, on the additional capital sunk. The extra capital
+ sunk does not in any way increase the maintenance charges; and if, by
+ having a large holder, additional security and trustworthiness are
+ obtained, or if the holder leads to a definite, albeit illusive, sense of
+ extra security and trustworthiness, the additional expenditure may well be
+ permissible or even advantageous.
+ </p>
+ <p>
+ The argument is sometimes advanced that inasmuch as for the same, or a
+ smaller, capital outlay as is required to instal a non-automatic apparatus
+ large enough to supply at one charging the maximum amount of light and
+ heat that can ever be needed on the longest winter's night, an automatic
+ plant adequate to make gas for two or three evenings can be laid down, the
+ latter must be preferable, because the attendant, in the latter case, will
+ only need to enter the generator-house two or three times a week. Such an
+ argument is defective because it ignores the influence of habit upon the
+ human being. A watch which must be wound every day, or a clock which must
+ be wound every week, on a certain day of the week, is seldom permitted to
+ run down; but a watch requiring to be re-wound every other day, or a
+ fourteen-day clock (used as such), would rarely be kept going. Similarly,
+ an acetylene generator might be charged once a week or once a day without
+ likelihood of being forgotten; but the operation of charging at irregular
+ intervals would certainly prove a nuisance. With a non-automatic apparatus
+ containing all its gas in the holder, the attendant would note the
+ position of the bell each morning, and would introduce sufficient carbide
+ to fill the holder full, or partly full, as the case might be; with an
+ automatic apparatus he would be tempted to trust that the carbide holders
+ still contained sufficient material to last another night.
+ </p>
+ <p>
+ The automatic system of generating acetylene has undoubtedly one advantage
+ in those climates where frost tends to occur frequently, but only to
+ prevail for a short period. As the apparatus is in operation during the
+ evening hours, the heat evolved will, or can be made to, suffice to
+ protect the apparatus from freezing until the danger has passed; whereas
+ if the gas is generated of a morning in a non-automatic apparatus the
+ temperature of the plant may fall to that of the atmosphere before
+ evening, and some portion may freeze unless special precautions are taken
+ to protect it.
+ </p>
+ <p>
+ It was shown in Chapter II that overheating is one of the chief troubles
+ to be guarded against in acetylene generators, and that the temperature
+ attained is a function of the speed at which generation proceeds. Seeing
+ that in an automatic apparatus the rate of decomposition depends on the
+ rate at which gas is being burnt, while in a non-automatic generator it
+ is, or may be, under no control, the critic may urge that the reaction
+ must take place more slowly and regularly, and the maximum temperature
+ therefore be lower, when the plant works automatically. This may be true
+ if the non-automatic generator is unskilfully designed or improperly
+ manipulated; but it is quite feasible to arrange an apparatus, especially
+ one of the carbide-to-water or of the flooded-compartment type, in such
+ fashion that overheating to an objectionable extent is rendered wholly
+ impossible. In a non-automatic apparatus the holder is nothing but a
+ holder and may be placed wherever convenient, even at a distance from the
+ generating plant; in an automatic apparatus the holder, or a small
+ similarly constructed holder placed before the main storage vessel, has to
+ act as a water-supply governor, as the releasing gear for certain
+ carbide-food mechanism, or indeed as the motive power of such mechanism;
+ and accordingly it must be close to the water or carbide store, and more
+ or less intimately connected by means of levers, or the like, with the
+ receptacle in which decomposition occurs. Sometimes the holder surrounds,
+ or is otherwise an integral part of, the decomposing chamber, the whole
+ apparatus being made self-contained or a single structure with the object
+ of gaining compactness. But it is evident that such methods of
+ construction render additionally awkward, or even hazardous, any repair or
+ petty operation to the generating portion of the plant; while the more
+ completely the holder is isolated from the decomposing vessels the more
+ easily can they be cleaned, recharged, or mended, without blowing off the
+ stored gas and without interfering with the action of any burners that may
+ be alight at the time. Owing to the ingenuity of inventors, and the
+ experience they have acquired in the construction of automatic acetylene
+ apparatus during the years that the gas has been in actual employment, it
+ is going too far boldly to assert that non-automatic generators are
+ invariably to be preferred before their rivals. Still in view of the
+ nature of the labour which is likely to be bestowed on any domestic plant,
+ of the difficulty in having repairs or adjustments done quickly in
+ outlying country districts, and of the inconvenience, if not risk,
+ attending upon any failure of the apparatus, the greater capital outlay,
+ and the larger space required by non-automatic generators are in most
+ instances less important than the economy in space and prime cost
+ characteristic of automatic machines when the defects of each are weighed
+ fairly in the balance. Indeed, prolonged experience tends to show that a
+ selection between non-automatic and automatic apparatus may frequently be
+ made on the basis of capacity. A small plant is undoubtedly much more
+ convenient if automatic; a very large plant, such as that intended for a
+ public supply, is certainly better if non-automatic, but between these two
+ extremes choice may be exercised according to local conditions.
+ </p>
+ <p>
+ CONTROL OF THE CHEMICAL REACTION.--Coming now to study the principles
+ underlying the construction of an acetylene generator more closely it will
+ be seen that as acetylene is produced by bringing calcium carbide into
+ contact with water, the chemical reaction may be started either by adding
+ the carbide to the water, or by adding the water to the carbide.
+ Similarly, at least from the theoretical aspect, the reaction, may be
+ caused to stop by ceasing to add carbide to water, or by ceasing to add
+ water to carbide. Apparently if water is added by degrees to carbide,
+ until the carbide is exhausted, the carbide must always be in excess; and
+ manifestly, if carbide is added in small portions to water, the water must
+ always be in excess, which, as was argued in Chapter II., is emphatically
+ the more desirable position of affairs. But it in quite simple to have
+ carbide present in large excess of the water introduced when the whole
+ generator is contemplated, and yet to have the water always in chemical
+ excess in the desired manner; because to realise the advantages of having
+ water in excess, it is only necessary to subdivide the total charge of
+ carbide into a number of separate charges which are each so small that
+ more than sufficient water to decompose and flood one of them is permitted
+ to enter every time the feed mechanism comes into play, or (in a
+ non-automatic apparatus) every time the water-cock is opened; so arranging
+ the charges that each one is protected from the water till its
+ predecessor, or its predecessor, have been wholly decomposed. Thus it is
+ possible to regard either the carbide or the water as the substance which
+ has to be brought into contact with the other in specified quantity. It is
+ perhaps permissible to repeat that in the construction of an automatic
+ generator there is no advantage to be gained from regulating the supply of
+ both carbide and water, because just as the mutual decomposition will
+ begin immediately any quantity of the one meets any quantity of the other,
+ so the reaction will cease (except in one case owing to
+ "after-generation") directly the whole of that material which is not in
+ chemical excess has been consumed-quite independently of the amount of the
+ other material left unattacked. Being a liquid, and possessing as such no
+ definite shape or form of its own irrespective of the vessel in which it
+ is held, water is by far the more convenient of the two substances to move
+ about or to deliver in predetermined volume to the decomposing chamber. A
+ supply of water can be started instantaneously or cut oil as promptly by
+ the movement of a cock or valve of the usual description; or it may be
+ allowed to run down a depending pipe in obedience to the law of
+ gravitation, and stopped from running down such a pipe by opposing to its
+ passage a gas pressure superior to that gravitational force. In any one of
+ several obvious ways the supply of water to a mass of carbide may be
+ controlled with absolute certainty, and therefore it should apparently
+ follow that the make of acetylene should be under perfect control by
+ controlling the water current. On the other hand, unless made up into
+ balls or cartridges of some symmetrical form, calcium carbide exists in
+ angular masses of highly irregular shape and size. Its lumps alter in
+ shape and size directly liquid water or moisture reaches them; a loose
+ more or loss gritty powder, or a damp cohesive mud, being produced which
+ is well calculated to choke any narrow aperture or to jam any moving
+ valve. It is more difficult, therefore, by mechanical agency to add a
+ supply of carbide to a mass of water than to introduce a supply of water
+ to a stationary mass of carbide; and far more difficult still to bring the
+ supply of carbide under perfect control with the certainty that the
+ movement shall begin and stop immediately the proper time arrives.
+ </p>
+ <p>
+ But assuming the mechanical difficulties to be satisfactorily overcome,
+ the plan of adding carbide to a stationary mass of water has several
+ chemical advantages, first, because, however the generator be constructed,
+ water will be in excess throughout the whole time of gas production; and
+ secondly, because the evolution of acetylene will actually cease
+ completely at the moment when the supply of carbide is interrupted. There
+ is, however, one particular type of generator in which as a matter of fact
+ the carbide is the moving constituent, viz., the "dipping" apparatus (cf.
+ <i>infra</i>), to which these remarks do not apply; but this machine, as
+ will be seen directly, is, illogically perhaps, but for certain good
+ reasons, classed among the water-to-carbide apparatus. All the mechanical
+ advantages are in favour, as just indicated, of making water the moving
+ substance; and accordingly, when classified in the present manner, a great
+ majority of the generators now on the markets are termed water-to-carbide
+ apparatus. Their disadvantages are twofold, though these may be avoided or
+ circumvented: in all types save one the carbide is in excess at the
+ immediate place and time of decomposition; and in all types without
+ exception the carbide in the whole of the generator is in excess, so that
+ the phenomenon of "after- generation" occurs with more or less severity.
+ As explained in the last chapter, after-generation is the secondary
+ production of acetylene which takes place more or less slowly after the
+ primary reaction is finished, proceeding either between calcium hydroxide,
+ merely damp lime, or damp gas and calcium carbide, with an evolution of
+ more acetylene. As it is possible, and indeed usual, to fit a holder of
+ some capacity even to an automatic generator, the simple fact that more
+ acetylene is liberated after the main reaction is over does not matter,
+ for the gas can be safely stored without waste and entirely without
+ trouble or danger. The real objection to after-generation is the
+ difficulty of controlling the temperature and of dissipating the heat with
+ which the reaction is accompanied. It will be evident that the balance of
+ advantage, weighing mechanical simplicity against chemical superiority, is
+ somewhat even between carbide-to-water and water-to-carbide generators of
+ the proper type; but the balance inclines towards the former distinctly in
+ the ease of non-automatic apparatus, and points rather to the latter when
+ automatism is desired. In the early days of the industry it would have
+ been impossible to speak so favourably of automatic carbide-to-water
+ generators, for they were at first constructed with absurdly complicated
+ and unreliable mechanism; but now various carbide-feed gears have been
+ devised which seem to be trustworthy even when carbide not in cartridge
+ form is employed.
+ </p>
+ <p>
+ NON-AUTOMATIC CARBIDE-TO-WATER GENERATORS.--There is little to be said in
+ the present place about the principles underlying the construction of
+ non-automatic generators. Such apparatus may either be of the carbide-to-
+ water or the water-to-carbide type. In the former, lumps of carbide are
+ dropped by hand down a vertical or sloping pipe or shoot, which opens at
+ its lower end below the water-level of the generating chamber, and which
+ is fitted below its mouth with a deflector to prevent the carbide from
+ lodging immediately underneath that mouth. The carbide falls through the
+ water which stands in the shoot itself almost instantaneously, but during
+ its momentary descent a small quantity of gas is evolved, which produces
+ an unpleasant odour unless a ventilating hood is fixed above the upper end
+ of the tube. As the ratio of cubical contents to superficial area of a
+ lump is greater as the lump itself is larger, and as only the outer
+ surface of the lump can be attacked by the water in the shoot during its
+ descent, carbide for a hand-fed carbide-to-water generator should be in
+ fairly large masses--granulated material being wholly unsuitable--and this
+ quite apart from the fact that large carbide is superior to small in
+ gas-making capacity, inasmuch as it has not suffered the inevitable slight
+ deterioration while being crushed and graded to size. If carbide is
+ dropped too rapidly into such a generator which is not provided with a
+ false bottom or grid for the lumps to rest upon, the solid is apt to
+ descend among a mass of thick lime sludge produced at a former operation,
+ which lies at the bottom of the decomposing chamber; and here it may be
+ protected from the cooling action of fresh water to such an extent that
+ its surface is baked or coated with a hard layer of lime, while
+ overheating to a degree far exceeding the boiling-point of water may occur
+ locally. When, however, it falls upon a grid placed some distance above
+ the bottom of the water vessel, the various convection currents set up as
+ parts of the liquid become warm, and the mechanical agitations produced by
+ the upward current of gas rinse the spent lime from the carbide, and
+ entirely prevent overheating, unless the lumps are excessively large in
+ size. If the carbide charged into a hand-fed generator is in very large
+ lumps there is always a possibility that overheating may occur in the
+ centre of the masses, due to the baking of the exterior, even if the
+ generator is fitted with a reaction grid. Manifestly, when carbide in
+ lumps of reasonable size is dropped into excess of water which is not
+ merely a thick viscid cream of lime, the temperature cannot possibly
+ exceed the boiling-point--<i>i.e.</i>, 100° C.--provided always the
+ natural convection currents of the water are properly made use of.
+ </p>
+ <p>
+ The defect which is, or rather which may be, characteristic of a hand-fed
+ carbide-to-water generator is a deficiency of gas yield due to solubility.
+ At atmospheric temperatures and pressure 10 volumes of water dissolve 11
+ volumes of acetylene, and were the whole of the water in a large generator
+ run to waste often, a sensible loss of gas would ensue. If the carbide
+ falls nearly to the bottom of the water column, the rising gas is forced
+ to bubble through practically the whole of the liquid, so that every
+ opportunity is given it to dissolve in the manner indicated till the
+ liquid is completely saturated. The loss, however, is not nearly so
+ serious as is sometimes alleged, because (1) the water becomes heated and
+ so loses much of its solvent power; and (2) the generator is worked
+ intermittently, with sufficiently long intervals to allow the spent lime
+ to settle into a thick cream, and only that thick cream is run off, which
+ represents but a small proportion of the total water present. Moreover, a
+ hand-fed carbide-to-water generator will work satisfactorily with only
+ half a gallon [Footnote: The United States National Board of Fire
+ Underwriters stipulates for the presence of 1 (American) gallon of water
+ for every 1 lb. of carbide before such an apparatus is "permitted." This
+ quantity of liquid might retain nearly 4 per cent. of the total acetylene
+ evolved. Even this is an exaggeration; for neither her, nor in the
+ corresponding figure given in the text, is any allowance made for the
+ diminution in solvent power of the water as it becomes heated by the
+ reaction.] of liquid present for every 1 lb. of carbide decomposed, and
+ were all this water run off and a fresh quantity admitted before each
+ fresh introduction of carbide, the loss of acetylene by dissolution could
+ not exceed 2 per cent. of the total make, assuming the carbide to be
+ capable of yielding 5 cubic feet of gas per lb. Admitting, however, that
+ some loss of gas does occur in this manner, the defect is partly, if not
+ wholly, neutralised by the concomitant advantages of the system: (1)
+ granted that the generator is efficiently constructed, decomposition of
+ the carbide is absolutely complete, so that no loss of gas occurs in this
+ fashion; (2) the gas is evolved at a low temperature, so that it is
+ unaccompanied, by products of polymerisation, which may block the leading
+ pipes and must reduce the illuminating power; (3) the acetylene is not
+ mixed with air (as always happens at the first charging of a water-to-
+ carbide apparatus), which also lowers the illuminating power; and (4) the
+ gas is freed from two of its three chief impurities, viz., ammonia and
+ sulphuretted hydrogen, in the generating chamber itself. To prevent the
+ loss of acetylene by dissolution, carbide-to-water generators are
+ occasionally fitted with a reaction grid placed only just below the
+ water-level, so that the acetylene has no more than 1 inch or so of liquid
+ to bubble through. The principle is wrong, because hot water being lighter
+ than cold, the upper layers may be raised to the boiling-point, and even
+ converted into steam, while the bulk of the liquid still remains cold; and
+ if the water actually surrounding the carbide is changed into vapour,
+ nearly all control over the temperature attending the reaction is lost.
+ </p>
+ <p>
+ The hand-fed carbide-to-water generator is very simple and, as already
+ indicated, has proved itself perhaps the best type of all for the
+ construction of very large installations; but the very simplicity of the
+ generator has caused it more than once to be built in a manner that has
+ not given entire satisfaction. As shown at L in Fig. 6, p. 84, the
+ generator essentially consists of a closed cylindrical vessel
+ communicating at its top with a separate rising holder. At one side as
+ drawn, or disposed concentrically if so preferred, is an open-mouthed pipe
+ or shoot (American "shute") having its lower open extremity below the
+ water-level. Into this shoot are dropped by hand or shovel lumps of
+ carbide, which fall into the water and there suffer decomposition. As the
+ bottom of the shoot is covered with water, which, owing to the small
+ effective gas pressure in the generator given by the holder, stands a few
+ inches higher in the shoot than in the generator, gas cannot escape from
+ the shoot; because before it could do so the water in the generator would
+ have to fall below the level of the point <i>a</i>, being either driven
+ out through the shoot or otherwise. Since the point <i>b</i> of the shoot
+ extends further into the generator than <i>a</i>, the carbide drops
+ centrally, and as the bubbles of gas rise vertically, they have no
+ opportunity of ascending into the shoot. In practice, the generator is
+ fitted with a conical bottom for the collection of the lime sludge and
+ with a cock or other aperture at the apex of the cone for the removal of
+ the waste product. As it is not desirable that the carbide should be
+ allowed to fall directly from the shoot into the thicker portion of the
+ sludge within the conical part of the generator, one or more grids is
+ usually placed in the apparatus as shown by the dotted lines in the
+ sketch. It does not seem that there is any particular reason for the
+ employment of more than one grid, provided the size of the carbide
+ decomposed is suited to the generator, and provided the mesh of the grid
+ is suited to the size of the carbide. A great improvement, however, is
+ made if the grid is carried on a horizontal spindle in such a way that it
+ can be rocked periodically in order to assist in freeing the lumps of
+ carbide from the adhering particles of lime. As an alternative to the
+ movable grid, or even as an adjunct thereto, an agitator scraping the
+ conical sides of the generator may be fitted which also assists in
+ ensuring a reasonably complete absence of undecomposed carbide from the
+ sludge drawn off at intervals. A further point deserves attention. If
+ constructed in the ideal manner shown in Fig. 6 removal of some of the
+ sludge in the generator would cause the level of the liquid to descend
+ and, by carelessness, the level might fall below the point <i>a</i> at the
+ base of the shoot. In these circumstances, if gas were unable to return
+ from the holder, a pressure below that of the atmosphere would be
+ established in the gas space of the generator and air would be drawn in
+ through the shoot. This air might well prove a source of danger when
+ generation was started again. Any one of three plans may be adopted to
+ prevent the introduction of air. A free path may be left on the gas-main
+ passing from the generator to the holder so that gas may be free to return
+ and so to maintain the usual positive pressure in the decomposing vessel;
+ the sludge may be withdrawn into some vessel so small in capacity that the
+ shoot cannot accidentally become unsealed; or the waterspace of the
+ generator may be connected with a water-tank containing a ball-valve
+ attached to a constant service of water be that liquid runs in as quickly
+ as sludge is removed, and the level remains always at the same height. The
+ first plan is only a palliative and has two defects. In the first place,
+ the omission of any non-return valve between, the generator and the next
+ item in the train of apparatus is objectionable of itself; in the second
+ place, should a very careless attendant withdraw too much liquid, the
+ shoot might become unsealed and the whole contents of the holder be passed
+ into the air of the building containing the apparatus through the open
+ mouth of the shoot. The second plan is perfectly sound, but has the
+ practical defect of increasing the labour of cleaning the generator. The
+ third plan is obviously the best. It can indeed be adopted where no real
+ constant service of water is at hand by connecting the generator to a
+ water reservoir of relatively large size and by making the latter of
+ comparatively large transverse area, in proportion to its depth; so that
+ the escape of even a largo volume of water from the reservoir may not
+ involve a large reduction in the level at which it stands there.
+ </p>
+ <p>
+ The dust that always clings to lumps of carbide naturally decomposes with
+ extreme rapidity when the material is thrown into the shoot of a carbide-
+ to-water generator, and the sudden evolution of gas so produced has on
+ more than one occasion seriously alarmed the attendant on the plant.
+ Moreover, to a trifling extent the actual superficial layers of the
+ carbide suffer attack before the lumps reach the true interior of the
+ generator, and a small loss of gas thereby occurs through the open mouth
+ of the shoot. To remove these objections to the hand-fed generator it has
+ become a common practice in large installations to cause the lower end of
+ the shoot to dip under the level of some oil contained in an appropriate
+ receptacle, the carbide falling into a basket carried upon a horizontal
+ spindle. The basket and its support are so arranged that when a suitable
+ charge of carbide has been dropped into it, a partial rotation of an
+ external hand-wheel lifts the basket and carbide out of the oil into an
+ air-tight portion of the generator where the surplus oil can drain away
+ from the lumps. A further rotation of the hand-wheel then tips the basket
+ over a partition inside the apparatus, allowing the carbide to fall into
+ the actual decomposing chamber. This method of using oil has the advantage
+ of making the evolution of acetylene on a large scale appear to proceed
+ more quietly than usual, and also of removing the dust from the carbide
+ before it reaches the water of the generator. The oil itself obviously
+ does not enter the decomposing chamber to any appreciable extent and
+ therefore does not contaminate the final sludge. The whole process
+ accordingly lies to be favourably distinguished from those other methods
+ of employing oil in generators or in the treatment of carbide which are
+ referred to elsewhere in this book.
+ </p>
+ <p>
+ NON-AUTOMATIC WATER-TO-CARBIDE GENERATORS.--The only principle underlying
+ the satisfactory design of a non-automatic water-to-carbide generator is
+ to ensure the presence of water in excess at the spot where decomposition
+ is taking place. This may be effected by employing what is known as the
+ "flooded-compartment" system of construction, <i>i.e.</i>, by subdividing
+ the total carbide charge into numerous compartments arranged either
+ vertically or horizontally, and admitting the water in interrupted
+ quantities, each more than sufficient thoroughly to decompose and saturate
+ the contents of one compartment, rather than in a slow, steady stream. It
+ would be quite easy to manage this without adopting any mechanism of a
+ moving kind, for the water might be stored in a tank kept full by means of
+ a ball-valve, and admitted to an intermediate reservoir in a slow,
+ continuous current, the reservoir being fitted with an inverted syphon, on
+ the "Tantalus-cup" principle, so that it should first fill itself up, and
+ then suddenly empty into the pipe leading to the carbide container.
+ Without this refinement, however, a water-to-carbide generator, with
+ subdivided charge, behaves satisfactorily as long as each separate charge
+ of carbide is so small that the heat evolved on its decomposition can be
+ conducted away from the solid through the water- jacketed walls of the
+ vessel, or as the latent heat of steam, with sufficient rapidity. Still it
+ must be remembered that a water-to-carbide generator, with subdivided
+ charge, does not belong to the flooded- compartment type if the water runs
+ in slowly and continuously: it is then simply a "contact" apparatus, and
+ may or may not exhibit overheating, as well as the inevitable
+ after-generation. All generators of the water-to- carbide type, too, must
+ yield a gas containing some air in the earlier portions of their make,
+ because the carbide containers can only be filled one-third or one-half
+ full of solid. Although the proportion of air so passed into the holder
+ may be, and usually is, far too small in amount to render the gas
+ explosive or dangerous in the least degree, it may well be sufficient to
+ reduce the illuminating power appreciably until it is swept out of the
+ service by the purer gas subsequently generated. Moreover, all
+ water-to-carbide generators are liable, as just mentioned, to produce
+ sufficient overheating to lower the illuminating power of the gas whenever
+ they are wilfully driven too fast, or when they are reputed by their
+ makers to be of a higher productive capacity than they actually should be;
+ and all water-to-carbide generators, excepting those where the carbide is
+ thoroughly soaked in water at some period of their operation, are liable
+ to waste gas by imperfect decomposition.
+ </p>
+ <p>
+ DEVICES TO SECURE AUTOMATIC ACTION,--The devices which are commonly
+ employed to render a generator automatic in action, that is to say, to
+ control the supply of one of the two substances required in the
+ intermittent evolution of gas, may be divided into two broad classes: (A)
+ those dependent upon the position of a rising-holder bell, and (B) those
+ dependent upon the gas pressure inside the apparatus. As the bell of a
+ rising holder descends in proportion as its gaseous contents are
+ exhausted, it may (A^1) be fitted with some laterally projecting pin
+ which, arrived at a certain position, actuates a series of rods or levers,
+ and either opens a cock on the water-supply pipe or releases a mechanical
+ carbide-feed gear, the said cock being closed again or the feed-gear
+ thrown out of action when the pin, rising with the bell, once more passes
+ a certain position, this time in its upward path. Secondly (A^2), the bell
+ may be made to carry a perforated receptacle containing carbide, which is
+ dipped into the water of the holder tank each time the bell falls, and is
+ lifted out of the water when it rises again. Thirdly (A^3), by fitting
+ inside the upper part of the bell a false interior, conical in shape, the
+ descent of the bell may cause the level of the water in the holder tank to
+ rise until it is above some lateral aperture through which the liquid may
+ escape into a carbide container placed elsewhere. These three methods are
+ represented in the annexed diagram (Fig. 1). In Al the water-levels in the
+ tank and bell remain always at <i>l</i>, being higher in the tank than in
+ the bell by a distance corresponding with the pressure produced by the
+ bell itself. As the bell falls a pin <i>X</i> moves the lever attached to
+ the cock on the water- pipe, and starts, or shuts off, a current passing
+ from a store-tank or reservoir to a decomposing vessel full of carbide. It
+ is also possible to make <i>X</i> work some releasing gear which permits
+ carbide to fall into water--details of this arrangement are given later
+ on. In A^1 the water in the tank serves as a holder seal only, a separate
+ quantity being employed for the purposes of the chemical reaction. This
+ arrangement has the advantage that the holder water lasts indefinitely,
+ except for evaporation in hot weather, and therefore it may be prevented
+ from freezing by dissolving in it some suitable saline body, or by mixing
+ with it some suitable liquid which lowers its point of solidification. It
+ will be observed, too, that in A^1 the pin <i>X</i>, which derives its
+ motive power from the surplus weight of the falling bell, has always
+ precisely the same amount of work to do, viz., to overcome the friction of
+ the plug of the water-cock in its barrel. Hence at all times the pressure
+ obtaining in the service-pipe is uniform, except for a slight jerk
+ momentarily given each time the cock is opened or closed. When <i>X</i>
+ actuates a carbide-feed arrangement, the work it does may or may not vary
+ on different occasions, as will appear hereafter. In A^2 the bell itself
+ carries a perforated basket of carbide, which is submerged in the water
+ when the bell falls, and lifted out again when it rises. As the carbide is
+ thus wetted from below, the lower portion of the mass soon becomes a layer
+ of damp slaked lime, for although the basket is raised completely above
+ the water-level, much liquid adheres to the spent carbide by capillary
+ attraction. Hence, even when the basket is out of the water, acetylene is
+ being produced, and it is produced in circumstances which prevent any
+ control over the temperature attained. The water clinging to the lower
+ part of the basket is vaporised by the hot, half-spent carbide, and the
+ steam attacks the upper part, so that polymerisation of the gas and baking
+ of the carbide are inevitable. In the second place, the pressure in the
+ service-pipe attached to A^2 depends as before upon the net weight of the
+ holder bell; but here that net weight is made up of the weight of the bell
+ itself, that of the basket, and that of the carbide it contains. Since the
+ carbide is being gradually converted into damp slaked lime, it increases
+ in weight to an indeterminate extent as the generator in exhausted; but
+ since, on the other hand, some lime may be washed out of the basket each
+ time it is submerged, and some of the smaller fragments of carbide may
+ fall through the perforations, the basket tends to decrease in weight as
+ the generator is exhausted. Thus it happens in A^2 that the combined
+ weight of bell plus basket plus contents is wholly indefinite, and the
+ pressure in the service becomes so irregular that a separate governor must
+ be added to the installation before the burners can be expected to behave
+ properly. In the third place, the water in the tank serves both for
+ generation and for decomposition, and this involves the employment of some
+ arrangement to keep its level fairly constant lest the bell should become
+ unsealed, while protection from frost by saline or liquid additions is
+ impossible. A^2 is known popularly as a "dipping" generator, and it will
+ be seen to be defective mechanically and bad chemically. In both A^1 and
+ A^2 the bell is constructed of thin sheet- metal, and it is cylindrical in
+ shape; the mass of metal in it is therefore negligible in comparison with
+ the mass of water in the tank, and so the level of the liquid is sensibly
+ the same whether the bell be high or low. In A^3 the interior of the bell
+ is fitted with a circular plate which cuts off its upper corners and
+ leaves a circumferential space <i>S</i> triangular in vertical section.
+ This space is always full of air, or air and water, and has to be deducted
+ from the available storage capacity of the bell. Supposing the bell
+ transparent, and viewing it from above, its effective clear or internal
+ diameter will be observed to be smaller towards the top than near the
+ bottom; or since the space <i>S</i> is closed both against the water and
+ against the gas, the walls of the bell may be said to be thicker near its
+ top. Thus it happens that as the bell descends into the water past the
+ lower angle of <i>S</i>, it begins to require more space for itself in the
+ tank, and so it displaces the water until the levels rise. When high, as
+ shown in the sketch marked A^3(a), the water-level is at <i>l</i>, below
+ the mouth of a pipe <i>P</i>; but when low, as in A^3(b), the water is
+ raised to the point <i>l'</i>, which is above <i>P</i>. Water therefore
+ flows into <i>P</i>, whence it reaches the carbide in an attached
+ decomposing chamber. Here also the water in the tank is used for
+ decomposition as well as for sealing purposes, and its normal level must
+ be maintained exactly at <i>l</i>, lest the mouth of <i>P</i> should not
+ be covered whenever the bell falls.
+ </p>
+ <p class="ctr">
+ <a href="images/081.png"><img src="images/081th.png"
+ alt="FIG. 1.--TYPICAL METHODS OF AUTOMATIC GENERATION CONTROLLED BY BELL GASHOLDER" /></a>
+ </p>
+ <p>
+ The devices employed to render a generator automatic which depend upon
+ pressure (B) are of three main varieties: (B^1) the water-level in the
+ decomposing chamber may be depressed by the pressure therein until its
+ surface falls below a stationary mass of carbide; (B^2) the level in a
+ water-store tank may be depressed until it falls below the mouth of a pipe
+ leading to the carbide vessel; (B^3) the current of water passing down a
+ pipe to the decomposing chamber may be interrupted by the action of a
+ pressure superior to the force of gravitation. These arrangements are
+ indicated roughly in Fig. 2. In B^1, D is a hollow cylinder closed at all
+ points except at the cock G and the hole E, which are always below the
+ level of the water in the annulus F, the latter being open to the air at
+ its top. D is rigidly fastened to the outer vessel F so that it cannot
+ move vertically, and the carbide cage is rigidly fastened to D. Normally
+ the water-levels are at <i>l</i>, and the liquid has access to the carbide
+ through perforations in the basket. Acetylene is thus produced; but if G
+ is shut, the gas is unable to escape, and so it presses downwards upon the
+ water until the liquid falls in D to the dotted line <i>l"</i>, rising in
+ F to the dotted line <i>l'</i>. The carbide is then out of water, and
+ except for after-generation, evolution of gas ceases. On opening G more or
+ less fully, the water more or less quickly reaches its original position
+ at <i>l</i>, and acetylene is again produced. Manifestly this arrangement
+ is identical with that of A^2 as regards the periodical immersion of the
+ carbide holder in the liquid; but it is even worse than the former
+ mechanically because there is no rising holder in B^1, and the pressure in
+ the service is never constant. B^2 represents the water store of an
+ unshown generator which works by pressure. It consists of a vessel divided
+ vertically by means of a partition having a submerged hole N. One-half, H,
+ is cloned against the atmosphere, but communicates with the gas space of
+ the generator through L; the other half, K, is open to the air. M is a
+ pipe leading water to the carbide. When gas is being burnt as fast as, or
+ faster than, it is being evolved, the pressure in the generator is small,
+ the level of the water stands at <i>l</i>, and the mouth of M is below it.
+ When the pressure rises by cessation of consumption, that pressure acts
+ through L upon the water in H, driving it down in H and up in K till it
+ takes the positions <i>l"</i>, and <i>l'</i>, the mouth of M being then
+ above the surface. It should be observed that in the diagrams B^1 and B^3,
+ the amount of pressure, and the consequent alteration in level, is grossly
+ exaggerated to gain clearness; one inch or less in both cases may be
+ sufficient to start or retard evolution of acetylene. Fig. B^3 is somewhat
+ ideal, but indicates the principle of opposing gas pressure to a supply of
+ water depending upon gravitation; a method often adopted in the
+ construction of portable acetylene apparatus. The arrangement consists of
+ an upper tank containing water open to the air, and a lower vessel holding
+ carbide closed everywhere except at the pipe P, which leads to the
+ burners, and at the pipe S, which introduces water from the store-tank. If
+ the cock at T is closed, pressure begins to rise in the carbide holder
+ until it is sufficient to counterbalance the weight of the column of water
+ in the pipe S, when a further supply is prevented until the pressure sinks
+ again. This idea is simply an application of the displacement-holder
+ principle, and as such is defective (except for vehicular lamps) by reason
+ of lack of uniformity in pressure.
+ </p>
+ <p class="ctr">
+ <a href="images/084.png"><img src="images/084th.png"
+ alt="FIG. 2.--TYPICAL METHODS OF AUTOMATIC GENERATION CONTROLLED BY INTERNAL GAS PRESSURE" /></a>
+ </p>
+ <p>
+ DISPLACEMENT GASHOLDERS.--An excursion may here be made for the purpose of
+ studying the action of a displacement holder, which in its most elementary
+ form is shown at C. It consists of an upright vessel open at the top, and
+ divided horizontally into two equal portions by a partition, through which
+ a pipe descends to the bottom of the lower half. At the top of the closed
+ lower compartment a tube is fixed, by means of which gas can be introduced
+ below the partition. While the cock is open to the air, water is poured in
+ at the open top till the lower compartment is completely full, and the
+ level of the liquid is at <i>l</i>. If now, gas is driven in through the
+ side tube, the water is forced downwards in the lower half, up through the
+ depending pipe till it begins to fill the upper half of the holder, and
+ finally the upper half is full of water and the lower half of gas an shown
+ by the levels <i>l'</i> and <i>l"</i>. But the force necessary to
+ introduce gas into such an apparatus, which conversely is equal to the
+ force with which the apparatus strives to expel its gaseous contents,
+ measured in inches of water, is the distance at any moment between the
+ levels <i>l'</i> and <i>l"</i>; and as these are always varying, the
+ effective pressure needed to fill the apparatus, or the effective pressure
+ given by the apparatus, may range from zero to a few inches less than the
+ total height of the whole holder. A displacement holder, accordingly, may
+ be used either to store a varying quantity of gas, or to give a steady
+ pressure just above or just below a certain desired figure; but it will
+ not serve both purposes. If it is employed as a holder, it in useless as a
+ governor or pressure regulator; if it is used as a pressure regulator, it
+ can only hold a certain fixed volume of gas. The rising holder, which is
+ shown at A^1 in Fig. 1 (neglecting the pin X, &amp;c.) serves both
+ purposes simultaneously; whether nearly full or nearly empty, it gives a
+ constant pressure--a pressure solely dependent upon its effective weight,
+ which may be increased by loading its crown or decreased by supporting it
+ on counterpoises to any extent that may be required. As the bell of a
+ rising holder moves, it must be provided with suitable guides to keep its
+ path vertical; these guides being arranged symmetrically around its
+ circumference and carried by the tank walls. A fixed control rod attached
+ to the tank over which a tube fastened to the bell slides
+ telescope-fashion is sometimes adopted; but such an arrangement is in many
+ respects less admirable than the former.
+ </p>
+ <p>
+ Two other devices intended to give automatic working, which are scarcely
+ capable of classification among their peers, may be diagrammatically shown
+ in Fig. 3. The first of these (D) depends upon the movements of a flexible
+ diaphragm. A vessel (<i>a</i>) of any convenient size and shape is divided
+ into two portions by a thin sheet of metal, leather, caoutchouc, or the
+ like. At its centre the diaphragm is attached by some air-tight joint to
+ the rod <i>c</i>, which, held in position by suitable guides, is free to
+ move longitudinally in sympathy with the diaphragm, and is connected at
+ its lower extremity with a water-supply cock or a carbide-feed gear. The
+ tube <i>e</i> opens at its base into the gas space of the generator, so
+ that the pressure below the diaphragm in <i>a</i> is the same as that
+ elsewhere in the apparatus, while the pressure in <i>a</i> above the
+ diaphragm is that of the atmosphere. Being flexible and but slightly
+ stretched, the diaphragm is normally depressed by the weight of <i>c</i>
+ until it occupies the position <i>b</i>; but if the pressure in the
+ generator (<i>i.e.</i>, in <i>e</i>) rises, it lifts the diaphragm to
+ somewhat about the position <i>b'</i>--the extent of movement being, as
+ usual, exaggerated in the sketch. The movement of the diaphragm is
+ accompanied by a movement of the rod <i>c</i>, which can be employed in
+ any desirable way. In E the bell of a rising holder of the ordinary typo
+ is provided with a horizontal striker which, when the bell descends,
+ presses against the top of a bag <i>g</i> made of any flexible material,
+ such as india-rubber, and previously filled with water. Liquid is thus
+ ejected, and may be caused to act upon calcium carbide in some adjacent
+ vessel. The sketch is given because such a method of obtaining an
+ intermittent water-supply has at one time been seriously proposed; but it
+ is clearly one which cannot be recommended.
+ </p>
+ <p class="ctr">
+ <a href="images/086.png"><img src="images/086th.png"
+ alt="FIG. 3.--TYPICAL METHODS OF AUTOMATIC GENERATION CONTROLLED BY A FLEXIBLE DIAPHRAM OR BAG" /></a>
+ </p>
+ <p>
+ ACTION OF WATER-TO-CARBIDE GENERATORS.--Having by one or other of the
+ means described obtained a supply of water intermittent in character, it
+ remains to be considered how that supply may be made to approach the
+ carbide in the generator. Actual acetylene apparatus are so various in
+ kind, and merge from one type to another by such small differences, that
+ it is somewhat difficult to classify them in a simple and intelligible
+ fashion. However, it may be said that water-to-carbide generators, <i>i.e.</i>,
+ such as employ water as the moving material, may be divided into four
+ categories: (F^1) water is allowed to fall as single drops or as a fine
+ stream upon a mass of carbide--this being the "drip" generator; (F^2) a
+ mass of water is made to rise round and then recede from a stationary
+ vessel containing carbide--this being essentially identical in all
+ respects save the mechanical one with the "dip" or "dipping" generator
+ shown in A^2, Fig. 1; (F^3) a supply of water is permitted to rise round,
+ or to flow upon, a stationary mass of carbide without ever receding from
+ the position it has once assumed--this being the "contact" generator; and
+ (F^4) a supply of water is admitted to a subdivided charge of carbide in
+ such proportion that each quantity admitted is in chemical excess of the
+ carbide it attacks. With the exception of F^2, which has already been
+ illustrated as A^2 Fig. 1, or as B^1 in Fig. 2, these methods of
+ decomposing carbide are represented in Figs. 4 and 5. It will be observed
+ that whereas in both F^1 and F^3 the liberated acetylene passes off at the
+ top of the apparatus, or rather from the top of the non-subdivided charge
+ of carbide, in F^1 the water enters at the top, and in F^3 it enters at
+ the bottom. Thus it happens that the mixture of acetylene and steam, which
+ is produced at the spot where the primary chemical reaction is taking
+ place, has to travel through the entire mass of carbide present in a
+ generator belonging to type F^3, while in F^1 the damp gas flows directly
+ to the exit pipe without having to penetrate the lumps of solid. Both F^1
+ and F^3 exhibit after-generation caused by a reaction between the liquid
+ water mechanically clinging to the mass of spent lime and the excess of
+ carbide to an approximately equal extent; but for the reason just
+ mentioned, after-generation due to a reaction between the vaporised water
+ accompanying the acetylene first evolved and the excess of carbide is more
+ noticeable in F^3 than in F^1; and it is precisely this latter description
+ of after-generation which leads to overheating of the most ungovernable
+ kind. Naturally both F^1 and F^3 can be fitted with water jackets, as is
+ indicated by the dotted lines in the second sketch; but unless the
+ generating chamber in quite small and the evolution of gas quite slow, the
+ cooling action of the jacket will not prove sufficient. As the water in
+ F^1 and F^3 is not capable of backward motion, the decomposing chambers
+ cannot be employed as displacement holders, as is the case in the dipping
+ generator pictured at B^1, Fig. 2. They must be coupled, accordingly, to a
+ separate holder of the displacement or, preferably, of the rising type;
+ and, in order that the gas evolved by after-generation may not be wasted,
+ the automatic mechanism must cut off the supply of water to the generator
+ by the time that holder is two-thirds or three-quarters full.
+ </p>
+ <p class="ctr">
+ <a href="images/088.png"><img src="images/088th.png"
+ alt="FIG. 4.--TYPICAL METHODS OF DECOMPOSING CARBIDE (WATER TO CARBIDE)" /></a>
+ </p>
+ <p class="ctr">
+ <a href="images/089.png"><img src="images/089th.png"
+ alt="FIG. 5.--TYPICAL METHODS OF DECOMPOSING CARBIDE (WATER TO CARBIDE)" /></a>
+ </p>
+ <p>
+ The diagrams G, H, and K in Figs. 4 and 5 represent three different
+ methods of constructing a generator which belongs either to the contact
+ type (F^3) if the supply of water is essentially continuous, <i>i.e.</i>,
+ if less is admitted at each movement of the feeding mechanism than is
+ sufficient to submerge the carbide in each receptacle; or to the flooded-
+ compartment type (F') if the water enters in large quantities at a time.
+ In H the main carbide vessel is arranged horizontally, or nearly so, and
+ each partition dividing it into compartments is taller than its
+ predecessor, so that the whole of the solid in (1) must be decomposed, and
+ the compartment entirely filled with liquid before it can overflow into
+ (2), and so on. Since the carbide in all the later receptacles is exposed
+ to the water vapour produced in that one in which decomposition is
+ proceeding at any given moment, at least at its upper surface, some
+ after-generation between vapour and carbide occurs in H; but a partial
+ control over the temperature may be obtained by water-jacketing the
+ container. In G the water enters at the base and gas escapes at the top,
+ the carbide vessels being disposed vertically; hero, perhaps, more after-
+ generation of the same description occurs, as the moist gas streams round
+ and over the higher baskets. In K, the water enters at the top and must
+ completely fill basket (1) before it can run down the depending pipe into
+ (2); but since the gas also leaves the generator at the top, the later
+ carbide receptacles do not come in contact with water vapour, but are left
+ practically unattacked until their time arrives for decomposition by means
+ of liquid water. K, therefore, is the best arrangement of parts to avoid
+ after-generation, overheating, and polymerisation of the acetylene whether
+ the generator be worked as a contact or as a flooded-compartment
+ apparatus; but it may be freely admitted that the extent of the
+ overheating due to reaction between water vapour and carbide may be kept
+ almost negligible in either K, H, or G, provided the partitions in the
+ carbide container be sufficient in number--provided, that is to say, that
+ each compartment holds a sufficiently small quantity of carbide; and
+ provided that the quantity of water ultimately required to fill each
+ compartment is relatively so large that the temperature of the liquid
+ never approaches the boiling-point where vaporisation is rapid. The type
+ of generator indicated by K has not become very popular, but G is fairly
+ common, whilst H undoubtedly represents the apparatus which is most
+ generally adopted for use in domestic and other private installations in
+ the United Kingdom and the Continent of Europe. The actual generators made
+ according to the design shown by H usually have a carbide receptacle
+ designed in the form of a semi-cylindrical or rectangular vessel of steel
+ sliding fairly closely into an outside container, the latter being either
+ built within the main water space of the entire apparatus or placed within
+ a separate water-jacketed casing. Owing to its shape and the sliding
+ motion with which the carbide receptacle is put into the container these
+ generators are usually termed "drawer" generators. In comparison with type
+ G, the drawer generator H certainly exhibits a lower rise in temperature
+ when gas is evolved in it at a given speed and when the carbide
+ receptacles are constructed of similar dimensions. It is very desirable
+ that the whole receptacle should be subdivided into a sufficient number of
+ compartments and that it should be effectively water-cooled from outside.
+ It would also be advantageous if the water- supply were so arranged that
+ the generator should be a true flooded- compartment apparatus, but
+ experience has nevertheless shown that generators of type H do work very
+ well when the water admitted to the carbide receptacle, each time the feed
+ comes into action, is not enough to flood the carbide in one of the
+ compartments. Above a certain size drawer generators are usually
+ constructed with two or even more complete decomposing vessels,
+ arrangements being such that one drawer can be taken out for cleaning,
+ whilst the other is in operation. When this is the case a third carbide
+ receptacle should always be employed so that it may be dry, lit to receive
+ a charge of carbide, and ready to insert in the apparatus when one of the
+ others is withdrawn. The water-feed should always be so disposed that the
+ attendant can see at a glance which of the two (or more) carbide
+ receptacles is in action at any moment, and it should be also so designed
+ that the supply is automatically diverted to the second receptacle when
+ the first is wholly exhausted and back again to the first (unless there
+ are more than two) when the carbide in the second is entirely gasified. In
+ the sketches G, H, and K, the total space occupied by the various carbide
+ receptacles is represented as being considerably smaller than the capacity
+ of the decomposing chamber. Were this method of construction copied in
+ actual acetylene apparatus, the first makes of gas would be seriously
+ (perhaps dangerously) contaminated with air. In practice the receptacles
+ should fit so tightly into the outer vessel and into one another that when
+ loaded to the utmost extent permissible--space being left for the swelling
+ of the charge and for the passage of water and gas--but little room should
+ be left for the retention of air in the chamber.
+ </p>
+ <p>
+ ACTION OF CARBIDE-TO-WATER GENERATORS.--The methods which may be adopted
+ to render a generator automatic when carbide is employed as the moving
+ material are shown at M, N, and P, in Fig. 6; but the precise devices used
+ in many actual apparatus are so various that it is difficult to portray
+ them generically. Moreover it is desirable to subdivide automatic
+ carbide-to-water generators, according to the size of the carbide they are
+ constructed to take, into two or three classes, which are termed
+ respectively "large carbide-feed," "small carbide-feed," and "granulated
+ carbide-feed" apparatus. (The generator represented at L does not really
+ belong to the present class, being non-automatic and fed by hand; but the
+ sketch is given for completeness.) M is an automatic carbide-feed
+ generator having its store of carbide in a hopper carried by the rising-
+ holder bell. The hopper is narrowed at its mouth, where it is closed by a
+ conical or mushroom valve <i>d</i> supported on a rod held in suitable
+ guides. When the bell falls by consumption of gas, it carries the valve
+ and rod with it; but eventually the button at the base of <i>c</i> strikes
+ the bottom of the generator, or some fixed distributing plate, and the rod
+ can descend no further. Then, when the bell falls lower, the mushroom <i>d</i>
+ rises from its seat, and carbide drops from the hopper into the water.
+ This type of apparatus has the defect characteristic of A^2, Fig. 1; for
+ the pressure in the service steadily diminishes as the effective weight of
+ bell plus hopper decreases by consumption of carbide. But it has also two
+ other defects--(1) that ordinary carbide is too irregular in shape to fall
+ smoothly through the narrow annular space between the valve and its seat;
+ (2) that water vapour penetrates into the hopper, and liberates some gas
+ there, while it attacks the lumps of carbide at the orifice, producing
+ dust or causing them to stick together, and thus rendering the action of
+ the feed worse than ever. Most of these defects can be avoided by using
+ granulated carbide, which is more uniform in size and shape, or by
+ employing a granulated and "treated" carbide which has been dipped in some
+ non-aqueous liquid to make it less susceptible to the action of moisture.
+ Both these plans, however, are expensive to adopt; first, because of the
+ actual cost of granulating or "treating" the carbide; secondly, because
+ the carbide deteriorates in gas-making capacity by its inevitable exposure
+ to air during the granulating or "treating" process. The defects of
+ irregularity of pressure and possible waste of gas by evolution in the
+ hopper may be overcome by disposing the parts somewhat differently; making
+ the holder an annulus round the hopper, or making it cylindrical with the
+ hopper inside. In this case the hopper is supported by the main portion of
+ the apparatus, and does not move with the bell: the rod and valve being
+ given their motion in some fashion similar to that figured. Apparatus
+ designed in accordance with the sketch M, or with the modification just
+ described, are usually referred to under the name of "hopper" generators.
+ On several occasions trouble has arisen during their employment owing to
+ the jamming of the valve, a fragment of carbide rather larger than the
+ rest of the material lodging between the lips of the hopper and the edges
+ of the mushroom valve. This has been followed by a sudden descent of all
+ the carbide in the store into the water beneath, and the evolution of gas
+ has sometimes been too rapid to pass away at the necessary speed into the
+ holder. The trouble is rendered even more serious should the whole charge
+ of carbide fall at a time when, by neglect or otherwise, the body of the
+ generator contains much lime sludge, the decomposition then proceeding
+ under exceptionally bad circumstances, which lead to the production of an
+ excessively high temperature. Hopper generators are undoubtedly very
+ convenient for certain purposes, chiefly, perhaps, for the construction of
+ table-lamps and other small installations. Experience tends to show that
+ they may be employed, first, provided they are designed to take granulated
+ carbide--which in comparison with larger grades is much more uniform and
+ cylindrical in shape--and secondly, provided the quantity of carbide in
+ the hopper does not exceed a few pounds. The phenomenon of the sudden
+ unexpected descent of the carbide, popularly known as "dumping," can
+ hardly be avoided with carbide larger in size than the granulated variety;
+ and since the results of such an accident must increase in severity with
+ the size of the apparatus, a limit in their capacity is desirable.
+ </p>
+ <p class="ctr">
+ <a href="images/092.png"><img src="images/092th.png"
+ alt="FIG. 6.--TYPICAL METHODS OF DECOMPOSING CARBIDE (CARBIDE TO WATER)" /></a>
+ </p>
+ <p>
+ When it is required to construct a carbide-feed generator of large size or
+ one belonging to the large carbide-feed pattern, it is preferable to
+ arrange the store in a different manner. In N the carbide is held in a
+ considerable number of small receptacles, two only of which are shown in
+ the drawing, provided with detachable lids and hinged bottoms kept shut by
+ suitable catches. At proper intervals of time those catches in succession
+ are knocked on one side by a pin, and the contents of the vessel fall into
+ the water. There are several methods available for operating the pins. The
+ rising-holder bell may be made to actuate a train of wheels which
+ terminate in a disc revolving horizontally on a vertical axis somewhere
+ just below the catches; and this wheel may bear an eccentric pin which
+ hits each catch as it rotates. Alternatively the carbide boxes may be made
+ to revolve horizontally on a vertical axis by the movements of the bell
+ communicated through a clutch; and thus each box in succession may arrive
+ at a certain position where the catch is knocked aside by a fixed pin. The
+ boxes, again, may revolve vertically on a horizontal axis somewhat like a
+ water-wheel, each box having its bottom opened, or, by a different system
+ of construction, being bodily upset, when it arrives at the bottom of its
+ circular path. In no case, however, are the carbide receptacles carried by
+ the bell, which is a totally distinct part of the apparatus; and therefore
+ in comparison with M, the pressure given by the bell is much more uniform.
+ Nevertheless, if the system of carbide boxes moves at all, it becomes
+ easier to move by decrease in weight and consequent diminution in friction
+ as the total charge is exhausted; and accordingly the bell has less work
+ to do during the later stages of its operation. For this reason the plan
+ actually shown at N is preferable, since the work done by the moving pin,
+ <i>i.e.</i>, by the descending bell, is always the same. P represents a
+ carbide-feed effected by a spiral screw or conveyor, which, revolved
+ periodically by a moving bell, draws carbide out of a hopper of any
+ desired size and finally drops it into a shoot communicating with a
+ generating chamber such as that shown in L. Here the work done by the bell
+ is large, as the friction against the blades of the screw and the walls of
+ the horizontal tube is heavy; but that amount of work must always be
+ essentially identical. The carbide-feed may similarly be effected by means
+ of some other type of conveyor instead of the spiral screw, such as an
+ endless band, and the friction in these cases may be somewhat less than
+ with the screw, but the work to be done by the bell will always remain
+ large, whatever type of conveyor may be adopted. A further plan for
+ securing a carbide-feed consists in employing some extraneous driving
+ power to propel a charge of carbide out of a reservoir into the generator.
+ Sometimes the propulsive effort is obtained from a train of clockwork,
+ sometimes from a separate supply of water under high pressure. The
+ clockwork or the water power is used either to drive a piston travelling
+ through the vessel containing the carbide so that the proper quantity of
+ material is dropped over the open mouth of a shoot, or to upset one after
+ another a series of carbide receptacles, or to perform some analogous
+ operation. In these cases the pin or other device fitted to the acetylene
+ apparatus itself has nothing to do beyond releasing the mechanism in
+ question, and therefore the work required from the bell is but small. The
+ propriety of employing a generator belonging to these latter types must
+ depend upon local conditions, <i>e.g.</i>, whether the owner of the
+ installation has hydraulic power on a small scale (a constant supply of
+ water under sufficient pressure) at disposal, or whether he does not
+ object to the extra labour involved in the periodical winding up of a
+ train of clockwork.
+ </p>
+ <p>
+ It must be clear that all these carbide-feed arrangements have the defect
+ in a more or less serious degree of leaving the carbide in the main
+ storage vessel exposed to the attack of water vapour rising from the
+ decomposing chamber, for none of the valves or operating mechanism can be
+ made quite air-tight. Evolution of gas produced in this way does not
+ matter in the least, because it is easy to return the gas so liberated
+ into the generator or into the holder; while the extent of the action, and
+ the consequent production of overheating, will tend to be less than in
+ generators such as those shown in G and H of Figs. 4 and 5, inasmuch as
+ the large excess of water in the carbide-feed apparatus prevents the
+ liquid arriving at a temperature at which it volatilises rapidly. The main
+ objection to the evolution of gas in the carbide vessel of a
+ carbide-to-water generator depends on the danger that the smooth working
+ of the feed-gear may be interfered with by the formation of dust or by the
+ aggregation of the carbide lumps.
+ </p>
+ <p>
+ USE OF OIL IN GENERATORS.--Calcium carbide is a material which is only
+ capable of attack for the purpose of evolving acetylene by a liquid that
+ is essentially water, or by one that contains some water mixed with it.
+ Oils and the like, or even such non-aqueous liquids as absolute alcohol,
+ have no effect upon carbide, except that the former naturally make it
+ greasy and somewhat more difficult to moisten. This last property has been
+ found of service in acetylene generation, especially on the small scale;
+ for if carbide is soaked in, or given a coating of, some oil, fat, or
+ solid hydrocarbon like petroleum, cocoanut oil, or paraffin wax, the
+ substance becomes comparatively indifferent towards water vapour or the
+ moisture present in the air, while it still remains capable of complete,
+ albeit slow, decomposition by liquid water when completely immersed
+ therein. The fact that ordinary calcium carbide is attacked so quickly by
+ water is really a defect of the substance; for it is to this extreme
+ rapidity of reaction that the troubles of overheating are due. Now, if the
+ basket in the generator B^1 of Fig. 2, or, indeed, the carbide store in
+ any of the carbide-to-water apparatus, is filled with a carbide which has
+ been treated with oil or wax, as long as the water-level stands at <i>l'</i>
+ and <i>l"</i> or the carbide still remains in the hopper, it is
+ essentially unattacked by the vapour arising from the liquid; but directly
+ the basket is submerged, or the lumps fall into the water, acetylene is
+ produced, and produced more slowly and regularly than otherwise. Again,
+ oils do not mix with water, but usually float thereon, and a mass of water
+ covered by a thick film or layer of oil does not evaporate appreciably.
+ If, now, a certain quantity of oil, say lamp paraffin or mineral
+ lubricating oil, is poured on to the water in B^1, Fig. 2, it moves
+ upwards and downwards with the water. When the water takes the position <i>l</i>,
+ the oil is driven upwards away from the basket of carbide, and acetylene
+ is generated in the ordinary manner; but when the water falls to <i>l"</i>
+ the oil descends also, rinses off much of the adhering water from the
+ carbide lumps, covers them with a greasy film, and almost entirely stops
+ generation till it is in turn washed off by the next ascent of the water.
+ Similarly, if the carbide in generators F, G, and H (also K) has been
+ treated with a solid or semi-solid grease, it is practically unattacked by
+ the stream of warm damp gas, and is only decomposed when the liquid itself
+ arrives in the basket. For the same reason treated carbide can be kept for
+ fairly long periods of time, even in a drum with badly fitting lid,
+ without suffering much deterioration by the action of atmospheric
+ moisture. The problem of acetylene generation is accordingly simplified to
+ a considerable degree by the use of such treated carbide, and the
+ advantage becomes more marked as the plant decreases in size till a
+ portable apparatus is reached, because the smaller the installation the
+ more relatively expensive or inconvenient is a large holder for surplus
+ gas. The one defect of the method is the extra cost of such treated
+ carbide; and in English conditions ordinary calcium carbide is too
+ expensive to permit of any additional outlay upon the acetylene if it is
+ to compete with petroleum or the product of a tiny coal-gas works. The
+ extra cost of using treated carbide falls upon the revenue account, and is
+ much more noticeable than that of a large holder, which is capital
+ expenditure. When fluid oil is employed in a generator of type B^1,
+ evolution of gas becomes so regular that any holder beyond the
+ displacement one which the apparatus itself constitutes is actually
+ unnecessary, though still desirable; but B^1, with or without oil, still
+ remains a displacement apparatus, and as such gives no constant pressure.
+ It must be admitted that the presence of oil so far governs the evolution
+ of gas that the movement of the water, and the consequent variation of
+ pressure, is rendered very small; still a governor or a rising holder
+ would be required to give the best result at the burners. One point in
+ connexion with the use of liquid oil must not be overlooked, viz., the
+ extra trouble it may give in the disposal of the residues. This matter
+ will be dealt with more fully in Chapter V.; here it is sufficient to say
+ that as the oil does not mix with the water but floats on the surface,
+ care has to be taken that it is not permitted to enter any open stream.
+ The foregoing remarks about the use of oil manifestly only apply to those
+ cases where it is used in quantity and where it ultimately becomes mixed
+ with the sludge or floats on the water in the decomposing chamber. The
+ employment of a limpid oil, such as paraffin, as an intermediate liquid
+ into which carbide is introduced on its way to the water in the
+ decomposing vessel of a hand-fed generator in the manner described on page
+ 70 is something quite different, because, except for trifling losses, one
+ charge of oil should last indefinitely.
+ </p>
+ <p>
+ RISING GASHOLDERS.--Whichever description of holder is employed in an
+ acetylene apparatus, the gas is always stored over, or in contact with, a
+ liquid that is essentially water. This introduces three subjects for
+ consideration: the heavy weight of a large body of liquid, the loss of gas
+ by dissolution in that liquid, and the protection of that liquid from
+ frost in the winter. The tanks of rising holders are constructed in two
+ different ways. In one the tank is a plain cylindrical vessel somewhat
+ larger in diameter than the bell which floats in it; and since there must
+ be nearly enough water in the tank to fill the interior of the bell when
+ the latter assumes its lowest position, the quantity of water is
+ considerable, its capacity for dissolving acetylene is large, and the
+ amount of any substance that may have to be added to it to lower its
+ freezing-point becomes so great as to be scarcely economical. All these
+ defects, including that of the necessity for very substantial foundations
+ under the holder to support its enormous weight, may be overcome by
+ adopting the second method of construction. It is clear that the water in
+ the centre of the tank is of no use,--all that is needed being a narrow
+ trough for the bell to work in. Large rising holders are therefore
+ advantageously built with a tank formed in the shape of an annulus, the
+ effective breadth of which is not more than 2 or 3 inches, the centre
+ portion being roofed over so as to prevent escape of gas. The same
+ principle may be retained with modified details by fitting inside a plain
+ cylindrical tank a "dummy" or smaller cylinder, closed by a flat or curved
+ top and fastened water- and air-tight to the bottom of the main vessel.
+ The construction of annular tanks or the insertion of a "dummy" may be
+ attended with difficulty if the tank is wholly or partly sunk below the
+ ground level, owing to the lifting force of water in the surrounding soil.
+ Where a steel tank is sunk, or a masonry tank is constructed, regard must
+ be paid, both in the design of the tank and in the manner of construction,
+ to the level of the underground water in the neighbourhood, as in certain
+ cases special precautions will be needed to avoid trouble from the
+ pressure of the water on the outside of the tank until it is balanced by
+ the pressure of the water with which the tank is filled. So far as mere
+ dissolution of gas is concerned, the loss may be reduced by having a
+ circular disc of wood, &amp;c., a little smaller in diameter than the
+ boll, floating on the water of a plain tank.
+ </p>
+ <p>
+ EFFECT OF STORAGE IN GASHOLDER ON ACETYLENE.--It is perfectly true, as has
+ been stated elsewhere, that the gas coming from an acetylene generator
+ loses some of its illuminating power if it is stored over water for any
+ great length of time; such loss being given by Nichols as 94 per cent, in
+ five months, and having been found by one of the authors as 0.63 per cent.
+ per day--figures which stand in fair agreement with one another. This
+ wastage is not due to any decomposition of the acetylene in contact with
+ water, but depends on the various solubilities of the different gases
+ which compose the product obtained from commercial calcium carbide.
+ Inasmuch as an acetylene evolved in the best generator contains some
+ foreign ingredients, and inasmuch as an inferior product contains more (<i>cf.</i>
+ Chapter V.), the contents of a holder are never pure; but as those
+ contents are principally made up of acetylene itself, that gas stands at a
+ higher partial pressure in the holder than the impurities. Since acetylene
+ is more soluble in water than any of its diluents or impurities,
+ sulphuretted hydrogen and ammonia excepted, and since the solubility of
+ all gases increases as the pressure at which they are stored rises, the
+ true acetylene in an acetylene holder dissolves in the water more rapidly
+ and comparatively more copiously than the impurities; and thus the
+ acetylene tends to disappear and the impurities to become concentrated
+ within the bell. Simultaneously at the outer part of the seal, air is
+ dissolved in the water; and by processes of diffusion the air so dissolved
+ passes through the liquid from the outside to the inside, where it escapes
+ into the bell, while the dissolved acetylene similarly passes from the
+ inside to the outside of the seal, and there mingles with the atmosphere.
+ Thus, the longer a certain volume of acetylene is stored over water, the
+ more does it become contaminated with the constituents of the atmosphere
+ and with the impurities originally present in it; while as the acetylene
+ is much more soluble than its impurities, more gas escapes from, than
+ enters, the holder by diffusion, and so the bulk of stored gas gradually
+ diminishes. However, the figures previously given show that this action is
+ too slow to be noticeable in practice, for the gas is never stored for
+ more than a few days at a time. The action cannot be accepted as a valid
+ argument against the employment of a holder in acetylene plant. Such
+ deterioration and wastage of gas may be reduced to some extent by the use
+ of a film of some cheap and indifferent oil floating on the water inside
+ an acetylene holder; the economy being caused by the lower solubility of
+ acetylene in oils than in aqueous liquids not saturated with some saline
+ material. Probably almost any oil would answer equally well, provided it
+ was not volatile at the temperature of the holder, and that it did not dry
+ or gum on standing, <i>e.g.</i>, olive oil or its substitutes; but mineral
+ lubricating oil is not so satisfactory. It is, however, not necessary to
+ adopt this method in practice, because the solvent power of the liquid in
+ the seal can be reduced by adding to it a saline body which simultaneously
+ lowers its freezing-point and makes the apparatus more trustworthy in
+ winter.
+ </p>
+ <p>
+ FREEZING OF GASHOLDER SEAL.--The danger attendant upon the congelation of
+ the seal in an acetylene holder is very real, not so much because of the
+ fear that the apparatus may be burst, which is hardly to be expected, as
+ because the bell will be firmly fixed in a certain position by the ice,
+ and the whole establishment lighted by the gas will be left in darkness.
+ In these circumstances, hurried and perhaps injudicious attempts may be
+ made to thaw the seal by putting red-hot bars into it or by lighting fires
+ under it, or the generator-house may be thoughtlessly entered with a naked
+ light at a time when the apparatus is possibly in disorder through the
+ loss of storage-room for the gas it is evolving. Should a seal ever
+ freeze, it must be thawed only by the application of boiling water; and
+ the plant-house must be entered, if daylight has passed, in perfect
+ darkness or with the assistance of an outside lamp whining through a
+ closed window. [Footnote: By "closed window" is to be understood one
+ incapable of being opened, fitted with one or two thicknesses of stout
+ glass well puttied in, and placed in a wall of the house as far as
+ possible from the door.] There are two ways of preventing the seal from
+ freezing. In all large installations the generator-house will be fitted
+ with a warm-water heating apparatus to protect the portion of the plant
+ where the carbide is decomposed, and if the holder is also inside the same
+ building it will naturally be safe. If it is outside, one of the
+ flow-pipes from the warming apparatus should be led into and round the
+ lowest part of the seal, care being taken to watch for, or to provide
+ automatic arrangements for making good, loss of water by evaporation. If
+ the holder is at a distance from the generator-house, or if for any other
+ reason it cannot easily be brought into the warming circuit, the seal can
+ be protected in another way; for unlike the water in the generator, the
+ water in the holder-seal will perform its functions equally well however
+ much it be reduced in temperature, always providing it is maintained in
+ the liquid condition. There are numerous substances which dissolve in, or
+ mix with, water, and yield solutions or liquids that do not solidify until
+ their temperature falls far below that of the natural freezing- point.
+ Assuming that those substances in solution do not attack the acetylene,
+ nor the metal of which the holder is built, and are not too expensive,
+ choice may be made between them at will. Strictly speaking the cost of
+ using them is small, because unless the tank is leaky they last
+ indefinitely, not evaporating with the water as it is vaporised into the
+ gas or into the air. The water-seal of a holder standing within the
+ generator-house may eventually become so offensive to the nostrils that
+ the liquid has to be renewed; but when this happens it is due to the
+ accumulation in the water of the water-soluble impurities of the crude
+ acetylene. If, as should be done, the gas is passed through a washer or
+ condenser containing much water before it enters the holder the
+ sulphuretted hydrogen and ammonia will be extracted, and the seal will not
+ acquire an obnoxious odour for a very long time.
+ </p>
+ <p>
+ Four principal substances have been proposed for lowering the freezing-
+ point of the water in an acetylene-holder seal; common salt (sodium
+ chloride), calcium chloride (not chloride of lime), alcohol (methylated
+ spirit), and glycerin. A 10 per cent. solution of common salt has a
+ specific gravity of 1.0734, and does not solidify above -6° C. or 21.2°
+ F.; a 15 per cent. solution has a density of 1.111, and freezes at -10° C.
+ or 14° F. Common salt, however, is not to be recommended, as its solutions
+ always corrode iron and steel vessels more or less quickly. Alcohol, in
+ its English denatured form of methylated spirit, is still somewhat
+ expensive to use, but it has the advantage of not increasing the viscosity
+ of the water; so that a frost-proof mixture of alcohol and water will flow
+ as readily through minute tubes choked with needle- valves, or through
+ felt and the like, or along wicks, as will plain water. For this reason,
+ and for the practically identical one that it is quite free from dirt or
+ insoluble matter, diluted spirit is specially suitable for the protection
+ of the water in cyclists' acetylene lamps, [Footnote: As will appear in
+ Chapter XIII., there is usually no holder in a vehicular acetylene lamp,
+ all the water being employed eventually for the purpose of decomposing the
+ carbide. This does not affect the present question. Dilute alcohol does
+ not attack calcium carbide so energetically as pure water, because it
+ stands midway between pure water and pure alcohol, which is inert. The
+ attack, however, of the carbide is as complete as that of pure water, and
+ the slower speed thereof is a manifest advantage in any holderless
+ apparatus.] where strict economy is less important than smooth working.
+ For domestic and larger installations it is not indicated. As between
+ calcium chloride and glycerin there is little to choose; the former will
+ be somewhat cheaper, but the latter will not be prohibitively expensive if
+ the high-grade pure glycerins of the pharmacist are avoided. The following
+ tables show the amount of each substance which must be dissolved in water
+ to obtain a liquid of definite solidifying point. The data relating to
+ alcohol were obtained by Pictet, and those for calcium chloride by
+ Pickering. The latter are materially different from figures given by other
+ investigators, and perhaps it would be safer to make due allowance for
+ this difference. In Germany the Acetylene Association advocates a 17 per
+ cent. solution of calcium chloride, to which Frank ascribes a specific
+ gravity of 1.134, and a freezing-point of -8° C. or 17.6° F.
+ </p>
+<pre xml:space="preserve">
+ <i>Freezing-Points of Dilute Alcohol.</i>
+ _________________________________________________________
+| | | |
+| Percentage of | Specific Gravity. | Freezing-point. |
+| Alcohol. | | |
+|_______________|___________________|_____________________|
+| | | | |
+| | | Degs. C. | Degs. F. |
+| 4.8 | 0.9916 | -2.0 | +28.4 |
+| 11.3 | 0.9824 | 5.0 | 23.0 |
+| 16.4 | 0.9761 | 7.5 | 18.5 |
+| 18.8 | 0.9732 | 9.4 | 15.1 |
+| 20.3 | 0.9712 | 10.6 | 12.9 |
+| 22.1 | 0.9689 | 12.2 | 10.0 |
+| 24.2 | 0.9662 | 14.0 | 6.8 |
+| 26.7 | 0.9627 | 16.0 | 3.2 |
+| 29.9 | 0.9578 | 18.9 | -2.0 |
+|_______________|___________________|__________|__________|
+</pre>
+<pre xml:space="preserve">
+ <i>Freezing-Points of Dilute Glycerin.</i>
+ _________________________________________________________
+| | | |
+| Percentage of | Specific Gravity. | Freezing-point. |
+| Glycerin. | | |
+|_______________|___________________|_____________________|
+| | | | |
+| | | Degs. C. | Degs. F. |
+| 10 | 1.024 | -1.0 | +30.2 |
+| 20 | 1.051 | 2.5 | 27.5 |
+| 30 | 1.075 | 6.0 | 21.2 |
+| 40 | 1.105 | 17.5 | 0.5 |
+| 50 | 1.127 | 31.3 | -24.3 |
+|_______________|___________________|__________|__________|
+</pre>
+<pre xml:space="preserve">
+ <i>Freezing-Points of Calcium Chloride Solutions.</i>
+ _________________________________________________________
+| | | |
+| Percentage of | Specific Gravity. | Freezing-point. |
+| CaCl_2. | | |
+|_______________|___________________|_____________________|
+| | | | |
+| | | Degs. C. | Degs. F. |
+| 6 | 1.05 | -3.0 | +26.6 |
+| 8 | 1.067 | 4.3 | 24.3 |
+| 10 | 1.985 | 5.9 | 21.4 |
+| 12 | 1.103 | 7.7 | 18.1 |
+| 14 | 1.121 | 9.8 | 14.4 |
+| 16 | 1.140 | 12.2 | 10.0 |
+| 18 | 1.159 | 15.2 | 4.6 |
+| 20 | 1.170 | 18.6 | -1.5 |
+|_______________|___________________|__________|__________|
+</pre>
+ <p>
+ Calcium chloride will probably be procured in the solid state, but it can
+ be purchased as a concentrated solution, being sold under the name of
+ "calcidum" [Footnote: This proprietary German article is a liquid which
+ begins to solidify at -42° C. (-43.6° F.), and is completely solid at -56°
+ C. (-69)° F.). Diluted with one-third its volume of water, it freezes
+ between -20° and -28° C. (-4° and-l8.4° F.). The makers recommend that it
+ should be mixed with an equal volume of water. Another material known as
+ "Gefrierschutzflüssigkeit" and made by the Flörsheim chemical works,
+ freezes at -35° C. (-3° F.). Diluted with one-quarter its volume of water,
+ it solidifies at -18° C. (-0.4° F.); with equal parts of water it freezes
+ at -12° C. (10.4° F.). A third product, called "calcidum oxychlorid," has
+ been found by Caro and Saulmann to be an impure 35 per cent. solution of
+ calcium chloride. Not one of these is suitable for addition to the water
+ used in the generating chamber of an acetylene apparatus, the reasons for
+ this having already been mentioned.] for the protection of gasholder
+ seals. Glycerin itself resembles a strong solution of calcium chloride in
+ being a viscid, oily-looking liquid; and both are so much heavier than
+ water that they will not mix with further quantities unless they are
+ thoroughly agitated therewith. Either may be poured through water, or have
+ water floated upon it, without any appreciable admixture taking place; and
+ therefore in first adding them to the seal great care must be taken that
+ they are uniformly distributed throughout the liquid. If the whole
+ contents of the seal cannot conveniently be run into an open vessel in
+ which the mixing can be performed, the sealing water must be drawn off a
+ little at a time and a corresponding quantity of the protective reagent
+ added to it. Care must be taken also that motives of economy do not lead
+ to excessive dilution of the reagent; the seal must be competent to remain
+ liquid under the prolonged influence of the most severe frost ever known
+ to occur in the neighbourhood where the plant is situated. If the holder
+ is placed out of doors in an exposed spot where heavy rains may fall on
+ the top of the bell, or where snow may collect there and melt, the water
+ is apt to run down into the seal, diluting the upper layers until they
+ lose the frost- resisting power they originally had. This danger may be
+ prevented by erecting a sloping roof over the bell crown, or by stirring
+ up the seal and adding more preservative whenever it has been diluted with
+ rain water. Quite small holders would probably always be placed inside the
+ generator-house, where their seals may be protected by the same means as
+ are applied to the generator itself. It need hardly be said that all
+ remarks about the dangers incidental to the freezing of holder seals and
+ the methods for obviating them refer equally to every item in the
+ acetylene plant which contains water or is fitted with a water-sealed
+ cover; only the water which is actually used for decomposing the calcium
+ carbide cannot be protected from frost by the addition of calcium chloride
+ or glycerin--that water must be kept from falling to its natural
+ freezing-point. From Mauricheau-Beaupré's experiments, referred to on page
+ 106, it would appear that a further reason for avoiding an addition of
+ calcium chloride to the water used for decomposing carbide should lie in
+ the danger of causing a troublesome production of froth within the
+ generator.
+ </p>
+ <p>
+ It will be convenient to digress here for the purpose of considering how
+ the generators of an acetylene apparatus themselves should be protected
+ from frost; but it may be said at the outset that it is impossible to lay
+ down any fixed rules applicable to all cases, since local conditions, such
+ as climate, available resources, dimensions, and exposed or protected
+ position of the plant-house vary so largely in different situations. In
+ all important installations every item of the plant, except the holder,
+ will be collected in one or two rooms of a single building constructed of
+ brick or other incombustible material. Assuming that long-continued frost
+ reigns at times in the neighbourhood, the whole of such a building, with
+ the exception of one apartment used as a carbide store only, is
+ judiciously fitted with a heating arrangement like those employed in
+ conservatories or hothouses; a system of pipes in which warm water is kept
+ circulating being run round the walls of each chamber near the floor. The
+ boiler, heated with coke, paraffin, or even acetylene, must naturally be
+ placed in a separate room of the apparatus-house having no direct (indoor)
+ communication with the rooms containing the generators, purifiers, &amp;c.
+ Instead of coils of pipe, "radiators" of the usual commercial patterns may
+ be adopted; but the immediate source of heat should be steam, or
+ preferably hot water, and not hot air or combustion products from the
+ stove. In exposed situations, where the holder is out of doors, one branch
+ of the flow-pipe should enter and travel round the seal as previously
+ suggested. Most large country residences are already provided with
+ suitable heating apparatus for warming the greenhouses, and part of the
+ heat may be capable of diversion into the acetylene generator-shed if the
+ latter is erected in a convenient spot. In fact, if any existing hot-water
+ warming appliances are already at hand, and if they are powerful enough to
+ do a little more work, it may be well to put the generator-building in
+ such a position that it can be efficiently supplied with artificial warmth
+ from those boilers; for any extra length of main necessary to lead the gas
+ into the residence from a distant generator will cost less on the revenue
+ account than the fuel required to feed a special heating arrangement. In
+ smaller installations, especially such as are to be found in mild
+ climates, it may be possible to render the apparatus-house sufficiently
+ frost-proof without artificial heat by building it partly underground,
+ fitting it with a double skylight in place of a window for the entrance of
+ daylight, and banking up its walls all round with thick layers of earth.
+ The house must have a door, however, which must open outwards and easily,
+ so that no obstacle may prevent a hurried exit in emergencies. Such a door
+ can hardly be made very thick or double without rendering it heavy and
+ difficult to open; and the single door will be scarcely capable of
+ protecting the interior if the frost is severe and prolonged. Ventilators,
+ too, must be provided to allow of the escape of any gas that may
+ accidentally issue from the plant during recharging, &amp;c.; and some
+ aperture in the roof will be required for the passage of the vent pipe or
+ pipes, which, in certain types of apparatus, move upwards and downwards
+ with the bell of the holder. These openings manifestly afford facilities
+ for the entry of cold air, so that although this method of protecting
+ generator-houses has proved efficient in many places, it can only be
+ considered inferior to the plan of installing a proper heating
+ arrangement. Occasionally, where local regulations do not forbid, the
+ entire generator-house may be built as a "lean-to" against some brick wall
+ which happens to be kept constantly warm, say by having a furnace or a
+ large kitchen stove on its other side.
+ </p>
+ <p>
+ In less complicated installations, where there are only two distinct items
+ in the plant to be protected from frost--generator and holder--or where
+ generator and holder are combined into one piece of apparatus, other
+ methods of warming become possible. As the reaction between calcium
+ carbide and water evolves much heat, the most obvious way of preventing
+ the plant from freezing is to economise that heat, <i>i.e.</i>, to retain
+ as much of it as is necessary within the apparatus. Such a process,
+ clearly, is only available if the plant is suitable in external form, is
+ practically self-contained, and comprises no isolated vessels containing
+ an aqueous liquid. It is indicated, therefore, rather for carbide-to-
+ water generators, or for water-to-carbide apparatus in which the carbide
+ chambers are situated inside the main water reservoir--any apparatus, in
+ fact, where much water is present and where it is all together in one
+ receptacle. Moreover, the method of heat economy is suited for application
+ to automatic generators rather than to those belonging to the opposite
+ system, because automatic apparatus will be generating gas, and
+ consequently evolving heat, every evening till late at night--just at the
+ time when frost begins to be severe. A non-automatic generator will
+ usually be at work only in the mornings, and its store of heat will
+ accordingly be much more difficult to retain till nightfall. With the
+ object of storing up the heat evolved in the generator, it must be covered
+ with some material possessed of the lowest heat-conducting power possible;
+ and the proper positions for that material in order of decreasing
+ importance are the top, sides, and bottom of the plant. The generator may
+ either be covered with a thick layer of straw, carpet, flannel, or the
+ like, as is done in the protection of exposed water- pipes; or it may be
+ provided with a jacket filled with some liquid. In view of the
+ advisability of not having any organic or combustible material near the
+ generator, the solid substances just mentioned may preferably be replaced
+ by one of those partially inorganic compositions sold for "lagging"
+ steam-pipes and engine-cylinders, such as "Fossil meal." Indeed, the exact
+ nature of the lagging matters comparatively little, because the active
+ substance in retaining the heat in the acetylene generator or the
+ steam-pipe is the air entangled in the pores of the lagging; and therefore
+ the value of any particular material depends mainly on its exhibiting a
+ high degree of porosity. The idea of fitting a water jacket round an
+ acetylene generator is not altogether good, but it may be greatly improved
+ upon by putting into the jacket a strong solution of some cheap saline
+ body which has the property of separating from its aqueous solution in the
+ form of crystals containing water of crystallisation, and of evolving much
+ heat in so separating. This method of storing much heat in a small space
+ where a fire cannot be lighted is in common use on some railways, where
+ passengers' foot-warmers are filled with a strong solution of sodium
+ acetate. When sodium acetate is dissolved in water it manifestly exists in
+ the liquid state, and it is presumably present in its anhydrous condition
+ (i.e., not combined with water of crystallisation). The common crystals
+ are solid, and contain 3 molecules of water of crystallisation--also
+ clearly in the solid state. Now, the reaction
+ </p>
+ <p>
+ NaC_2H_3O_2 + 3H_2O = NaC_2H_3O_2.3H_2O
+ </p>
+ <p>
+ (anhydrous acetate)&nbsp;&nbsp;&nbsp;&nbsp;(crystals)
+ </p>
+ <p>
+ evolves 4.37 calories (Berthelot), or 1.46 calorie for each molecule of
+ water; and whereas 1 kilo. of water only evolves 1 large calorie of heat
+ as its temperature falls 1° C., 18 grammes of water (1 gramme-molecule)
+ evolve l.46 large calorie when they enter into combination with anhydrous
+ sodium acetate to assist in forming crystals--and this 1.46 calorie may
+ either be permitted to warm the mass of crystals, or made to do useful
+ work by raising the temperature of some adjacent substance. Sodium acetate
+ crystals dissolve in 3.9 parts by weight of water at 6° C. (43° F.) or in
+ 2.4 parts at 37° C. (99° F.). If, then, a jacket round an acetylene
+ apparatus is filled with a warm solution of sodium acetate crystals in
+ (say) 3 parts by weight of water, the liquid will crystallise when it
+ reaches some temperature between 99° and 43° F.; but when the generator
+ comes into action, the heat liberated will change the mass of crystals
+ into a liquid without raising its sensible temperature to anything like
+ the extent that would happen were the jacket full of simple water. Not
+ being particularly warm to the touch, the liquefied product in the jacket
+ will not lose much heat by radiation, &amp;c., into the surrounding air;
+ but when the water in the generator falls again (after evolution of
+ acetylene ceases) the contents of the jacket will also cool, and finally
+ will begin to crystallise once more, passing a large amount of
+ low-temperature heat into the water of the generator, and safely
+ maintaining it for long periods of time at a temperature suitable for the
+ further evolution of gas. Like the liquid in the seal of an isolated
+ gasholder, the liquid in such a jacket will last indefinitely; and
+ therefore the cost of the sodium acetate in negligible.
+ </p>
+ <p>
+ Another method of keeping warm the water in any part of an acetylene
+ installation consists in piling round the apparatus a heap of fresh stable
+ manure, which, as is well known, emits much heat as it rots. Where horses
+ are kept, such a process may be said to cost nothing. It has the advantage
+ over methods of lagging or jacketing that the manure can be thrown over
+ any pipe, water-seal, washing apparatus, &amp;c., even if the plant is
+ constructed in several separate items. Unfortunately the ammonia and the
+ volatile organic compounds which are produced during the natural
+ decomposition of stable manure tend seriously to corrode iron and steel,
+ and therefore this method of protecting an apparatus from frost should
+ only be employed temporarily in times of emergency.
+ </p>
+ <p>
+ CORROSION IN APPARATUS.--All natural water is a solution of oxygen and may
+ be regarded also as a weak solution of the hypothetical carbonic acid. It
+ therefore causes iron to rust more or less quickly; and since no paint is
+ absolutely waterproof, especially if it has been applied to a surface
+ already coated locally with spots of rust, iron and steel cannot be
+ perfectly protected by its aid. More particularly at a few inches above
+ and below the normal level of the water in a holder, therefore, the metal
+ soon begins to exhibit symptoms of corrosion which may eventually proceed
+ until the iron is eaten away or becomes porous. One method of prolonging
+ the life of such apparatus is to give it fresh coats of paint
+ periodically; but unless the old layers are removed where they have
+ cracked or blistered, and the rust underneath is entirely scraped off
+ (which is practically impossible), the new paint films will not last very
+ long. Another more elegant process for preserving any metal like iron
+ which is constantly exposed to the attack of a corrosive liquid, and which
+ is readily applicable to acetylene holders and their tanks, depends on the
+ principle of galvanic action. When two metals in good electrical contact
+ are immersed in some liquid that is capable of attacking both, only that
+ metal will be attacked which is the more electro-positive, or which (the
+ same thing in other words) is the more readily attacked by the liquid,
+ evolving the more heat during its dissolution. As long as this action is
+ proceeding, as long, that is, as some of the more electro- positive
+ material is present, the less electro-positive material will not suffer.
+ All that has to be done, therefore, to protect the walls of an
+ acetylene-holder tank and the sides of its bell is to hang in the seal,
+ supported by a copper wire fastened to the tank walls by a trustworthy
+ electrical joint (soldering or riveting it), a plate or rod of some more
+ electro-positive metal, renewing that plate or rod before it is entirely
+ eaten away. [Footnote: Contact between the bell and the rod may be
+ established by means of a flexible metallic wire; or a separate rod might
+ be used for the bell itself.] If the iron is bare or coated with lead
+ (paint may be overlooked), the plate may be zinc; if the iron is
+ galvanised, <i>i.e.</i>, coated with zinc, the plate may be aluminium or
+ an alloy of aluminium and zinc. The joint between the copper wire and the
+ zinc or aluminium plate should naturally be above the water-level. The
+ foregoing remarks should be read in conjunction with what was said in
+ Chapter II., about the undesirability of employing a soft solder
+ containing lead in the construction of an acetylene generator. Here it is
+ proposed intentionally to set up a galvanic couple to prevent corrosion;
+ there, with the same object in view, the avoidances of galvanic action is
+ counselled. The reason for this difference is self-evident; here a foreign
+ metal is brought into electrical contact with the apparatus in order that
+ the latter may be made electro-negative; but when a joint is soldered with
+ lead, the metal of the generator is unintentionally made electro-positive.
+ Here the plant is protected by the preferential corrosion of a cheap and
+ renewable rod; in the former case the plant is encouraged to rust by the
+ unnecessary presence of an improperly selected metal.
+ </p>
+ <p>
+ OTHER ITEMS IN GENERATING PLANT.--It has been explained in Chapter II.
+ that the reaction between calcium carbide and water is very tumultuous in
+ character, and that it occurs with great rapidity. Clearly, therefore, the
+ gas comes away from the generator in rushes, passing into the next item of
+ the plant at great speed for a time, and then ceasing altogether. The
+ methods necessarily adopted for purifying the crude gas are treated of in
+ Chapter V.; but it is manifest now that no purifying material can prove
+ efficient unless the acetylene passes through it at a uniform rate, and at
+ one which is as slow as other conditions permit. For this reason the
+ proper position of the holder in an acetylene installation is before the
+ purifier, and immediately after the condenser or washer which adjoins the
+ generator. By this method of design the holder is filled up irregularly,
+ the gas passing into it sometimes at full speed, sometimes at an
+ imperceptible rate; but if the holder is well balanced and guided this is
+ a matter of no consequence. Out of the holder, on the other hand, the gas
+ issues at a rate which is dependent upon the number and capacity of the
+ burners in operation at any moment; and in ordinary conditions this rate
+ is so much more uniform during the whole of an evening than the rate at
+ which the gas is evolved from the carbide, that a purifier placed after
+ the holder is given a far better opportunity of extracting the impurities
+ from the acetylene than it would have were it situated before the holder,
+ as is invariably the case on coal-gas works.
+ </p>
+ <p>
+ For many reasons, such as capacity for isolation when being recharged or
+ repaired, it is highly desirable that each item in an acetylene plant
+ shall be separated, or capable of separation, from its neighbours; and
+ this observation applies with great force to the holder and the
+ decomposing vessel of the generator. In all large plants each vessel
+ should be fitted with a stopcock at its inlet and, if necessary, one at
+ its outlet, being provided also with a by-pass so that it can be thrown
+ out of action without interfering with the rest of the installation. In
+ the best practice the more important vessels, such as the purifiers, will
+ be in duplicate, so that unpurified gas need not be passed into the
+ service while a solitary purifier is being charged afresh. In smaller
+ plants, where less skilled labour will probably be bestowed on the
+ apparatus, and where hand-worked cocks are likely to be neglected or
+ misused, some more, automatic arrangement for isolating each item is
+ desirable. There are two automatic devices which may be employed for the
+ purposes in view, the non-return valve and the water-seal. The non-return
+ valve is simply a mushroom or ball valve without handle, lifted off its
+ seat by gas passing from underneath whenever the pressure of the gas
+ exceeds the weight of the valve, but falling back on to its seat and
+ closing the pipe when the pressure decreases or when pressure above is
+ greater than that below. The apparatus works perfectly with a clean gas or
+ liquid which is not corrosive; but having regard to the possible presence
+ of tarry products, lime dust, or sludge, condensed water loaded with
+ soluble impurities, &amp;c., in the acetylene, a non-return valve is not
+ the best device to adopt, for both it and the hand-worked cock or screw-
+ down valve are liable to stick and give trouble. The best arrangement in
+ all respects, especially between the generator and the holder, is a
+ water-seal. A water-seal in made by leading the mouth of a pipe delivering
+ gas under the level of water in a suitable receptacle, so that the issuing
+ gas has to bubble through the liquid. Gas cannot pass backwards through
+ the pipe until it has first driven so much liquid before it that the level
+ in the seal has fallen below the pipe's mouth; and if the end of the pipe
+ is vertical more pressure than can possibly be produced in the apparatus
+ is necessary to effect this. Omitting the side tube <i>b</i>, one variety
+ of water-seal is shown at D in Fig. 7 on page 103. The water being at the
+ level <i>l</i>, gas enters at <i>a</i> and bubbles through it, escaping
+ from the apparatus at <i>c</i>. It cannot return from <i>c</i> to <i>a</i>
+ without driving the water out of the vessel till its level falls from <i>f</i>
+ to <i>g</i>; and since the area of the vessel is much greater than that of
+ the pipe, so great a fall in the vessel would involve a far greater rise
+ in <i>a</i>. It is clear that such a device, besides acting as a
+ non-return valve, also fulfils two other useful functions: it serves to
+ collect and retain all the liquid matter that may be condensed in the pipe
+ <i>a</i> from the spot at which it was originally level or was given a
+ fall to the seal, as well as that condensing in <i>c</i> as far as the
+ spot where <i>c</i> dips again; and it equally acts as a washer to the
+ gas, especially if the orifice <i>g</i> of the gas-inlet pipe is not left
+ with a plain mouth as represented in the figure, but terminates in a large
+ number of small holes, the pipe being then preferably prolonged
+ horizontally, with minute holes in it so as to distribute the gas
+ throughout the entire vessel. Such an apparatus requires very little
+ attention. It may with advantage be provided with the automatic
+ arrangement for setting the water-level shown at <i>d</i> and <i>e</i>. <i>d</i>
+ is a tunnel tube extending almost to the bottom of the vessel, and <i>e</i>
+ is a curved run-off pipe of the form shown. The lower part of the upper
+ curve in <i>e</i> is above the level <i>f</i>, being higher than <i>f</i>
+ by a distance equal to that of the gas pressure in the pipes; and
+ therefore when water is poured into the funnel it fills the vessel till
+ the internal level reaches <i>f</i>, when the surplus overflows of itself.
+ The operation thus not only adjusts the quantity of water present to the
+ desired level so that <i>a</i> cannot become unsealed, but it also renews
+ the liquid when it has become foul and nearly saturated with dissolved and
+ condensed impurities from the acetylene. It would be a desirable
+ refinement to give the bottom of the vessel a slope to the mouth of <i>e</i>,
+ or to some other spot where a large-bore draw-off cock could be fitted for
+ the purpose of extracting any sludge of lime, &amp;c., that may collect.
+ By having such a water-seal, or one simpler in construction, between the
+ generator and the holder, the former may be safely opened at any time for
+ repairs, inspection, or the insertion of a fresh charge of carbide while
+ the holder is full of gas, and the delivery of acetylene to the burners at
+ a specified pressure will not be interrupted. If a cock worked by hand
+ were employed for the separation of the holder from the generator, and the
+ attendant were to forget to close it, part or all of the acetylene in the
+ holder would escape from the generator when it was opened or disconnected.
+ </p>
+ <p>
+ Especially when a combined washer and non-return valve follows immediately
+ after a generator belonging to the shoot type, and the mouth of the shoot
+ is open to the air in the plant-house, it is highly desirable that the
+ washer shall be fitted with some arrangement of an automatic kind for
+ preventing the water level rising much above its proper position. The
+ liquid in a closed washer tends to rise as the apparatus remains in use,
+ water vapour being condensed within it and liquid water, or froth of lime,
+ being mechanically carried forward by the stream of acetylene coming from
+ the decomposing chamber. In course of time, therefore, the vertical depth
+ to which the gas-inlet pipe in the washer is sealed by the liquid
+ increases; and it may well be that eventually the depth in question, plus
+ the pressure thrown by the holder bell, may become greater than the
+ pressure which can be set up inside the generator without danger of gas
+ slipping under the lower edge of the shoot. Should this state of things
+ arise, the acetylene can no longer force its way through the washer into
+ the holder bell, but will escape from the mouth of the shoot; filling the
+ apparatus-house with gas, and offering every opportunity for an explosion
+ if the attendant disobeys orders and takes a naked light with him to
+ inspect the plant.
+ </p>
+ <p>
+ It is indispensable that every acetylene apparatus shall be fitted with a
+ safety-valve, or more correctly speaking a vent-pipe. The generator must
+ have a vent-pipe in case the gas-main leading to the holder should become
+ blocked at any time, and the acetylene which continues to be evolved in
+ all water-to-carbide apparatus, even after the supply of water has been
+ cut off be unable to pass away. Theoretically a non-automatic apparatus
+ does not require a vent-pipe in its generator because all the gas enters
+ the holder immediately, and is, or should be, unable to return through the
+ intermediate water seal; practically such a safeguard is absolutely
+ necessary for the reason given. The holder must have a safety-valve in
+ case the cutting-off mechanism of the generator fails to act, and more gas
+ passes into it than it can store. Manifestly the pressure of the gas in a
+ water-sealed holder or in any generator fitted with a water-sealed lid
+ cannot rise above that corresponding with the depth of water in the seal;
+ for immediately the pressure, measured in inches of water, equals the
+ depth of the sealing liquid, the seal will be blown out, and the gas will
+ escape. Such an occurrence, however, as the blowing of a seal must never
+ be possible in any item of an acetylene plant, more especially in those
+ items that are under cover, for the danger that the issuing gas might be
+ fired or might produce suffocation would be extremely great. Typical
+ simple forms of vent-pipe suitable for acetylene apparatus are shown in
+ Fig. 7. In each case the pipe marked "vent" is the so-called safety-valve;
+ it is open at its base for the entry of gas, and open at its top for the
+ escape of the acetylene into the atmosphere, such top being in all
+ instances carried through the roof of the generator-house into the open
+ air, and to a spot distant from any windows of that house or of the
+ residence, where it can prove neither dangerous nor a nuisance by reason
+ of its odour. At A is represented the vent-pipe of a displacement vessel,
+ which may either be part of a displacement holder or of a generator
+ working on the displacement principle. The vent-pipe is rigidly fixed to
+ the apparatus. If gas is generated within the closed portion of the holder
+ or passes through it, and if the pressure so set up remains less than that
+ which is needed to move the water from the level <i>l</i> to the levels <i>l'</i>
+ and <i>l"</i>, the mouth of the pipe is under water, and acetylene cannot
+ enter it; but immediately such an amount of gas is collected, or such
+ pressure is produced that the interior level sinks below <i>l"</i>, which
+ is that of the mouth of the pipe, it becomes unsealed, and the surplus gas
+ freely escapes. There are two minor points in connexion with this form of
+ vent-pipe often overlooked. At the moment when the water arrives at <i>l"</i>
+ in the closed half of the apparatus, its level in the interior of the
+ vent-pipe stands at <i>l'</i>, identical with that in the open hall of the
+ apparatus (for the mouth of the vent-pipe and the water in the open hall
+ of the apparatus are alike exposed to the pressure of the atmosphere
+ only). When the water, then, descends just below <i>l"</i> there is an
+ amount of water inside the pipe equal in height to the distance between <i>l'</i>
+ and <i>l"</i>; and before the acetylene can escape, it must either force
+ this water as a compact mass out of the upper mouth of the vent-pipe
+ (which it is clearly not in a position to do), drive it out of the upper
+ mouth a little at a time, or bubble through it till the water is gradually
+ able to run downwards out of the pipe as its lower opening is more fully
+ unsealed. In practice the acetylene partly bubbles through this water and
+ partly drives it out of the mouth of the pipe; on some occasions
+ temporarily yielding irregular pressures at the burners which cause them
+ to jump, and always producing a gurgling noise in the vent- pipe which in
+ calculated to alarm the attendant. If the pipe is too small in diameter,
+ and especially if its lower orifice is cut off perfectly horizontal and
+ constricted slightly, the water may refuse to escape from the bottom
+ altogether, and the pipe will fail to perform its allotted task. It is
+ better therefore to employ a wide tube, and to cut off its mouth
+ obliquely, or to give its lower extremity the shape of an inverted funnel.
+ At the half of the central divided drawing marked B (Fig. 7) is shown a
+ precisely similar vent-pipe affixed to the bell of a rising holder, which
+ behaves in an identical fashion when by the rising of the bell its lower
+ end is lifted out of the water in the tank. The features described above
+ as attendant, upon the act of unsealing of the displacement-holder
+ vent-pipe occur here also, but to a less degree; for the water remaining
+ in the pipe at the moment of unsealing is only that which corresponds with
+ the vertical distance between <i>l'</i> and <i>l"</i>, and in a rising
+ holder this is only a height always equal to the pressure given by the
+ bell. Nevertheless this form of vent-pipe produces a gurgling noise, and
+ would be better for a trumpet-shaped mouth. A special feature of the pipe
+ in B is that unless it is placed symmetrically about the centre of the
+ bell its weight tends to throw the bell out of the vertical, and it may
+ have to be supported at its upper part; conversely, if the pipe is
+ arranged concentrically in the bell, it may be employed as part of the
+ guiding arrangement of the bell itself. Manifestly, as the pipe must be
+ long enough to extend through the roof of the generator-house, its weight
+ materially increases the weight of the bell, and consequently the gas
+ pressure in the service; this fact is not objectionable provided due
+ allowance is made for it. So tall a vent-pipe, however, seriously raises
+ the centre of gravity of the bell and may make it top-heavy. To work well
+ the centre of gravity of a holder bell should be as low as possible, any
+ necessary weighting being provided symmetrically about its circumference
+ and close to its bottom edge. The whole length of an ascending vent-pipe
+ need not be carried by the rising bell, because the lower portion, which
+ must be supported by the bell, can be arranged to slide inside a wider
+ length of pipe which is fixed to the roof of the generator-house at the
+ point where it passes into the open air.
+ </p>
+ <p class="ctr">
+ <a href="images/111.png"><img src="images/111th.png"
+ alt="FIG. 7.--TYPICAL FORMS OF VENT-PIPES OR SAFETY-VALVES" /></a>
+ </p>
+ <p>
+ A refinement upon this vent-pipe is represented at C, where it is rigidly
+ fastened to the tank of the holder, and has its internal aperture always
+ above the level of the water in the apparatus. Rigidly fixed to the crown
+ of the bell is a tube of wider diameter, <i>h</i>, which is closed at its
+ upper end. <i>h</i> is always full of gas, and its mouth is normally
+ beneath the level of the water in the seal; but when the bell rises to its
+ highest permissible position, the mouth of <i>h</i> comes above the water,
+ and communication is opened between the holder and the outer atmosphere.
+ No water enters the vent-pipe from the holder, and therefore no gurgling
+ or irregular pressure is produced. Another excellent arrangement of a
+ vent-pipe, suggested by Klinger of Gumpoldskirchen, is shown at D, a
+ drawing which has already been partly considered as a washer and
+ water-seal. For the present purpose the main vessel and its various pipes
+ are so dimensioned that the vertical height <i>g</i> to <i>f</i> is always
+ appreciably greater than the gas pressure in the service or in the
+ generator or gasholder to which it is connected. In these circumstances
+ the gas entering at <i>a</i> depresses the water in the pipe below the
+ level <i>f</i> to an extent equal to the pressure at which it enters that
+ pipe--an extent normally less than the distance <i>f</i> to <i>g</i>; and
+ therefore gas never passes into the body of the vessel, but travels away
+ by the side tube <i>b</i> (which in former references to this drawing was
+ supposed to be absent). If, however, the pressure at <i>a</i> exceeds that
+ of the vertical height <i>f</i> to <i>g</i>, gas escapes at <i>g</i>
+ through the water, and is then free to reach the atmosphere by means of
+ the vent <i>c</i>. As before, <i>d</i> serves to charge the apparatus with
+ water, and <i>e</i> to ensure a proper amount being added. Clearly no
+ liquid can enter the vent-pipe in this device. Safety-valves such as are
+ added to steam-boilers and the like, which consist of a weighted lever
+ holding a conical valve down against its seat, are not required in
+ acetylene apparatus, for the simpler hydraulic seals discussed above can
+ always be fitted wherever they may be needed. It should be noticed that
+ these vent-pipes only come into operation in emergencies, when they are
+ required to act promptly. No economy is to be effected by making them
+ small in diameter. For obvious reasons the vent-pipe of a holder should
+ have a diameter equal to that of the gas-inlet tube, and the vent-pipe of
+ a generator be equal in size to the gas-leading tube.
+ </p>
+ <p>
+ FROTHING IN GENERATORS.--A very annoying trouble which crops up every now
+ and then during the evolution of acetylene consists in the production of
+ large masses of froth within the generator. In the ordinary way,
+ decomposition of carbide is accompanied by a species of effervescence, but
+ the bubbles should break smartly and leave the surface of the liquid
+ reasonably free from foam. Sometimes, however, the bubbles do not break,
+ but a persistent "head" of considerable height is formed. Further
+ production of gas only increases the thickness of the froth until it rises
+ so high that it is carried forward through the gas-main into the next item
+ of the plant. The froth disappears gradually in the pipes, but leaves in
+ them a deposit of lime which sooner or later causes obstructions by
+ accumulating at the angles and dips; while during its presence in the main
+ the steady passage of gas to the holder is interrupted and the burners may
+ even be made to jump. Manifestly the defect is chiefly, if not always, to
+ be noticed in the working of carbide-to-water generators. The phenomenon
+ has been examined by Mauricheau-Beaupré, who finds that frothing is not
+ characteristic of pure carbide and that it cannot be attributed to any of
+ the impurities normally present in commercial carbide. If, however, the
+ carbide contains calcium chloride, frothing is liable to occur. A 0.1 per
+ cent. solution of calcium chloride appears to yield some foam when carbide
+ is decomposed in it, and a 1 per cent. solution to foam in a pronounced
+ manner. In the absence of calcium chloride, the main cause of frothing
+ seems to be the presence in the generator of new paint or tar. If a
+ generator is taken into use before the paint in any part of it which
+ becomes moistened by warm lime-water has had opportunity of drying
+ thoroughly hard, frothing is certain to occur; and even if the carbide has
+ been stored for only a short time in a tin or drum which has been freshly
+ painted, a production of froth will follow when it is decomposed in water.
+ The products of the polymerisation of acetylene also tend to produce
+ frothing, but not to such an extent as the turpentine in paint and the
+ lighter constituents of coal-tar. Carbide stored even temporarily in a
+ newly painted tin froths on decomposition because it has absorbed among
+ its pores some of the volatile matter given off by the paint during the
+ process of desiccation.
+ </p>
+ <p>
+ THE "DRY" PROCESS OF GENERATION.--A process for generating acetylene,
+ totally different in principle from those hitherto considered, has been
+ introduced in this country. According to the original patents of G. J.
+ Atkins, the process consisted in bringing small or powdered carbide into
+ mechanical contact with some solid material containing water, the water
+ being either mixed with the solid reagent or attached to it as water of
+ crystallisation. Such reagents indeed were claimed as crude starch and the
+ like, the idea being to recover a by-product of pecuniary value. Now the
+ process seems to be known only in that particular form in which granulated
+ carbide is treated with crystallised sodium carbonate, <i>i.e.</i>, common
+ washing soda. Assuming the carbide employed to be chemically pure and the
+ reaction between it and the water of crystallisation contained in ordinary
+ soda crystals to proceed quantitatively, the production of acetylene by
+ the dry process should be represented by the following chemical equation:
+ </p>
+ <p>
+ 5CaC_2 + Na_2CO_3.10H_2O = 5C_2H_2 + 5Ca(OH)_2 + Na_2CO_3.
+ </p>
+ <p>
+ On calculating out the molecular weights, it will be seen that 286 parts
+ of washing soda should suffice for the decomposition of 320 parts of pure
+ calcium carbide, or in round numbers 9 parts of soda should decompose 10
+ parts of carbide. In practice, however, it seems to be found that from 1
+ to 1.5 parts of soda are needed for every part of carbide.
+ </p>
+ <p>
+ The apparatus employed is a metal drum supported on a hollow horizontal
+ spindle, one end of which is closed and carries a winch handle, and the
+ other end of which serves to withdraw the gas generated in the plant. The
+ drum is divided into three compartments by means of two vertical
+ partitions so designed that when rotation proceeds in one particular
+ direction portions of the two reagents stored in one end compartment pass
+ into the centre compartment; whereas when rotation proceeds in the
+ opposite direction, the material in the centre compartment is merely mixed
+ together, partly by the revolution of the drum, partly with the assistance
+ of a stationary agitator slung loosely from the central spindle. The other
+ end compartment contains coke or sawdust or other dry material through
+ which the gas passes for the removal of lime or other dust carried in
+ suspension as it issues from the generating compartment. The gas then
+ passes through perforations into the central spindle, one end of which is
+ connected by a packed joint with a fixed pipe, which leads to a seal or
+ washer containing petroleum. Approached from a theoretical standpoint, it
+ will be seen that this method of generation entirely sacrifices the
+ advantages otherwise accruing from the use of liquid water as a means for
+ dissipating the heat of the chemical reaction, but on the other hand,
+ inasmuch as the substances are both solid, the reaction presumably occurs
+ more slowly than it would in the presence of liquid water; and moreover
+ the fact that the water employed to act upon the carbide is in the solid
+ state and also more or less combined with the rest of the sodium carbonate
+ molecule, means that, per unit of weight, the water decomposed must render
+ latent a larger amount of heat than it would were it liquid. Experiments
+ made by one of the authors of this book tend to show that the gas evolved
+ from carbide by the dry process contains rather less phosphorus than it
+ might in other conditions of generation, and as a fact gas made by the dry
+ process is ordinarily consumed without previous passage through any
+ chemical purifying agent. It is obvious, however, that the use of the
+ churn described above greatly increases the labour attached to the
+ production of the gas; while it is not clear that the yield per unit
+ weight of carbide decomposed should be as high as that obtained in wet
+ generation. The inventor has claimed that his by-product should be
+ valuable and saleable, apparently partly on the ground that it should
+ contain caustic soda. Evidence, however, that a reaction between the
+ calcium oxide or hydroxide and the sodium carbonate takes place in the
+ prevailing conditions is not yet forthcoming, and the probabilities are
+ that such decomposition would not occur unless the residue were largely
+ diluted with water. [Footnote: The oldest process employed for
+ manufacturing caustic soda consisted in mixing a solution of sodium
+ carbonate with quick or slaked lime, and it has been well established that
+ the causticisation of the soda will not proceed when the concentration of
+ the liquid is greater than that corresponding with a specific gravity of
+ about 1-10, <i>i.e.</i>, when the liquid contains more than some 8 to 10
+ per cent, of sodium hydroxide.] Conversely there are some grounds for
+ believing that the dry residue is less useful than an ordinary wet residue
+ for horticultural purposes, and also for the production of whitewash. From
+ a financial standpoint, the dry process suffers owing to the expense
+ involved in the purchase of a second raw material, for which but little
+ compensation can be discovered unless it is proved that the residue is
+ intrinsically more valuable than common acetylene-lime and can be sold or
+ used advantageously by the ordinary owner of an installation. The
+ discarding of the chemical purifier at the present day is a move of which
+ the advantage may well be overrated.
+ </p>
+ <p>
+ ARTIFICIAL LIGHTING OF GENERATOR SHEDS.--It has already been argued that
+ all normal or abnormal operations in connexion with an acetylene
+ generating plant should be carried out, if possible, by daylight; and it
+ has been shown that on no account must a naked light ever be taken inside
+ the house containing such a plant. It will occasionally happen, however,
+ that the installation must be recharged or inspected after nightfall. In
+ order to do this in safety, a double window, incapable of being opened,
+ should be fitted in one wall of the house, as far as possible from the
+ door, and in such a position that the light may fall on to all the
+ necessary places. Outside this window may be suspended an ordinary hand-
+ lantern burning oil or paraffin; or, preferably, round this window may be
+ built a closed lantern into which some source of artificial light may be
+ brought. If the acetylene plant has an isolated holder of considerable
+ size, there is no reason at all why a connexion should not be made with
+ the service-pipes, and an acetylene flame be used inside this lantern; but
+ with generators of the automatic variety, an acetylene light is not so
+ suitable, because of the fear that gas may not be available precisely at
+ the moment when it is necessary to have light in the shed. It would,
+ however, be a simple matter to erect an acetylene burner inside the
+ lantern in such a way that when needed an oil-lamp or candle could be used
+ instead. Artificial internal light of any kind is best avoided; the only
+ kind permissible being an electric glow-lamp. If this is employed, it
+ should be surrounded by a second bulb or gas-tight glass jacket, and
+ preferably by a wire cage as well; the wires leading to it must be
+ carefully insulated, and all switches or cut-outs (which may produce a
+ spark) must be out of doors. The well-known Davy safety or miner's lamp is
+ not a trustworthy instrument for use with acetylene because of (<i>a</i>)
+ the low igniting-point of acetylene; (<i>b</i>) the high temperature of
+ its flame; and (<i>c</i>) the enormous speed at which the explosive wave
+ travels through a mixture of acetylene and air. For these reasons the
+ metallic gauze of the Davy lamp is not so efficient a protector of the
+ flame as it is in cases of coal-gas, methane, &amp;c. Moreover, in
+ practice, the Davy lamp gives a poor light, and unless in constant use is
+ liable to be found out of order when required. It should, however, be
+ added that modern forms of the safety lamp, in which the light is
+ surrounded by a stout glass chimney and only sufficient gauze is used for
+ the admission of fresh air and for the escape of the combustion products,
+ appear quite satisfactory when employed in an atmosphere containing some
+ free acetylene. <br /> <br /> <br />
+ </p>
+ <h2>
+ <a name="linkiv" id="iv">CHAPTER IV</a>
+ </h2>
+ <h3>
+ THE SELECTION OF AN ACETYLENE GENERATOR
+ </h3>
+ <p>
+ In Chapter II. an attempt has been made to explain the physical and
+ chemical phenomena which accompany the interaction of calcium carbide and
+ water, and to show what features in the reaction are useful and what
+ inconvenient in the evolution of acetylene on a domestic or larger scale.
+ Similarly in Chapter III. have been described the various typical devices
+ which may be employed in the construction of different portions of
+ acetylene plant, so that the gas may be generated and stored under the
+ best conditions, whether it is evolved by the automatic or by the non-
+ automatic system. This having been done, it seemed of doubtful utility to
+ include in the first edition of this work a long series of illustrations
+ of such generators as had been placed on the markets by British, French,
+ German, and American makers. It would have been difficult within
+ reasonable limits to have reproduced diagrams of all the generators that
+ had been offered for sale, and absolutely impossible within the limits of
+ a single hand-book to picture those which had been suggested or patented.
+ Moreover, some generating apparatus appeared on the market ephemerally;
+ some was constantly being modified in detail so as to alter parts which
+ experience or greater knowledge had shown the makers to be in need of
+ alteration, while other new apparatus was constantly being brought out. On
+ these and other grounds it did not appear that much good purpose would
+ have been served by describing the particular apparatus which at that time
+ would have been offered to prospective purchasers. It seemed best that the
+ latter should estimate the value and trustworthiness of apparatus by
+ studying a section of it in the light of the general principles of
+ construction of a satisfactory generator as enunciated in the book. While
+ the position thus taken by the authors in 1903 would still not be
+ incorrect, it has been represented to them that it would scarcely be
+ inconsistent with it to give brief descriptions of some of the generators
+ which are now being sold in Great Britain and a few other countries. Six
+ more years' experience in the design and manufacture of acetylene plant
+ has enabled the older firms of manufacturers to fix upon certain standard
+ patterns for their apparatus, and it may confidently be anticipated that
+ many of these will survive a longer period. Faulty devices and designs
+ have been weeded out, and there are lessons of the past as well as
+ theoretical considerations to guide the inventor of a new type of
+ generator. On those grounds, therefore, an attempt has now been made to
+ give brief descriptions, with sectional views, of a number of the
+ generators now on the market in Great Britain. Moreover, as the first
+ edition of this book found many readers in other countries, in several of
+ which there is greater scope for the use of acetylene, it has been decided
+ to describe also a few typical or widely used foreign generators. All the
+ generators described must stand or fall on their merits, which cannot be
+ affected by any opinion expressed by the authors. In the descriptions,
+ which in the first instance have generally been furnished by the
+ manufacturers of the apparatus, no attempt has therefore been made to
+ appraise the particular generators, and comparisons and eulogistic
+ comments have been excluded. The descriptions, however, would nevertheless
+ have been somewhat out of place in the body of this book; they have
+ therefore been relegated to a special Appendix. It has, of course, been
+ impossible to include the generators of all even of the English
+ manufacturers, and doubtless many trustworthy ones have remained
+ unnoticed. Many firms also make other types of generators in addition to
+ those described. It must not be assumed that because a particular make of
+ generator is not mentioned it is necessarily faulty. The apparatus
+ described may be regarded as typical or well known, and workable, but it
+ is not by reason of its inclusion vouched for in any other respect by the
+ authors. The Appendix is intended, not to bias or modify the judgment of
+ the would-be purchaser of a generator, but merely to assist him in
+ ascertaining what generators there are now on the market.
+ </p>
+ <p>
+ The observations on the selection of a generator which follow, as well as
+ any references in other chapters to the same matter, have been made
+ without regard to particular apparatus of which a description may (or may
+ not) appear in the Appendix. With this premise, it may be stated that the
+ intending purchaser should regard the mechanism of a generator as shown in
+ a sectional view or on inspection of the apparatus itself. If the
+ generator is simple in construction, he should be able to understand its
+ method of working at a glance, and by referring it to the type (<i>vide</i>
+ Chapter III.) to which it belongs, be able to appraise its utility from a
+ chemical and physical aspect from what has already been said. If the
+ generator is too complicated for ready understanding of its mode of
+ working, it is not unlikely to prove too complicated to behave well in
+ practice. Not less important than the mechanism of a generator is good
+ construction from the mechanical point of view, <i>i.e.</i>, whether stout
+ metal has been employed, whether the seams and joints are well finished,
+ and whether the whole apparatus has been built in the workman- like
+ fashion which alone can give satisfaction in any kind of plant. Bearing
+ these points in mind, the intending purchaser may find assistance in
+ estimating the mechanical value of an apparatus by perusing the remainder
+ of this chapter, which will be devoted to elaborating at length the
+ so-called scientific principles underlying the construction of a
+ satisfactory generator, and to giving information on the mechanical and
+ practical points involved.
+ </p>
+ <p>
+ It is perhaps desirable to remark that there is scarcely any feature in
+ the generation of acetylene from calcium carbide and water--certainly no
+ important feature--which introduces into practice principles not already
+ known to chemists and engineers. Once the gas is set free it ranks simply
+ as an inflammable, moisture-laden, somewhat impure, illuminating and
+ heat-giving gas, which has to be dried, purified, stored, and led to the
+ place of combustion; it is in this respect precisely analogous to coal-
+ gas. Even the actual generation is only an exothermic, or heat-producing,
+ reaction between a solid and a liquid, in which rise of temperature and
+ pressure must be prevented as far as possible. Accordingly there is no
+ fundamental or indispensable portion of an acetylene apparatus which lends
+ itself to the protection of the patent laws; and even the details (it may
+ be said truthfully, if somewhat cynically) stand in patentability in
+ inverse ratio to their simplicity and utility.
+ </p>
+ <p>
+ During the early part of 1901 a Committee appointed by the British Home
+ Office, "to advise as to the conditions of safety to which acetylene
+ generators should conform, and to carry out tests of generators in the
+ market in order to ascertain how far those conform with such conditions,"
+ issued a circular to the trade suggesting that apparatus should be sent
+ them for examination. In response, forty-six British generators were
+ submitted for trial, and were examined in a fashion which somewhat
+ exceeded the instructions given to the Committee, who finally reported to
+ the Explosives Department of the Home Office in a Blue Book, No. Cd. 952,
+ which can be purchased through any bookseller. This report comprises an
+ appendix in which most of the apparatus are illustrated, and it includes
+ the result of the particular test which the Committee decided to apply.
+ Qualitatively the test was useful, as it was identical in all instances,
+ and only lacks full utility inasmuch as the trustworthiness of the
+ automatic mechanism applied to such generators as were intended to work on
+ the automatic system was not estimated. Naturally, a complete valuation of
+ the efficiency of automatic mechanism cannot be obtained from one or even
+ several tests, it demands long-continued watching; but a general notion of
+ reliability might have been obtained. Quantitatively, however, the test
+ applied by the Committee is not so free from reproach, for, from the
+ information given, it would appear to have been less fair to some makers
+ of apparatus than to others. Nevertheless the report is valuable, and
+ indicates the general character of the most important apparatus which were
+ being offered for sale in the United Kingdom in 1900-1901.
+ </p>
+ <p>
+ It is not possible to give a direct answer to the question as to which is
+ the best type of acetylene generator. There are no generators made by
+ responsible firms at the present time which are not safe. Some may be
+ easier to charge and clean than others; some require more frequent
+ attention than others; some have moving parts less likely to fail, when
+ handled carelessly, than others; some have no moving mechanism to fail.
+ For the illumination of a large institution or district where one man can
+ be fully occupied in attending to the plant, cleaning, lighting, and
+ extinguishing the lamps, or where other work can be found for him so as to
+ leave him an hour or so every day to look after the apparatus, the
+ hand-fed carbide-to-water generator L (Fig. 6) has many advantages, and is
+ probably the best of all. In smaller installations choice must be made
+ first between the automatic and the non-automatic principle--the
+ advantages most frequently lying with the latter. If a non-automatic
+ generator is decided upon, the hand carbide-feed or the flooded-
+ compartment apparatus is almost equally good; and if automatism is
+ desired, either a flooded-compartment machine or one of the most
+ trustworthy types of carbide-feed apparatus may be taken. There are
+ contact apparatus on the markets which appear never to have given trouble,
+ and those are worthy of attention. Some builders advocate their own
+ apparatus because the residue is solid and not a cream. If there is any
+ advantage in this arising from greater ease in cleaning and recharging the
+ generator and in disposing of the waste, that advantage is usually
+ neutralised by the fear that the carbide may not have been wholly
+ decomposed within the apparatus; and whereas any danger arising from
+ imperfectly spent carbide being thrown into a closed drain may be
+ prevented by flooding the residue with plenty of water in an open vessel,
+ imperfect decomposition in the generator means a deficiency in the amount
+ of gas evolved from a unit weight of solid taken or purchased. In fact,
+ setting on one side apparatus which belong to a notoriously defective
+ system and such as are constructed in large sizes on a system that is only
+ free from overheating, &amp;c., in small sizes; setting aside all
+ generators which are provided with only one decomposing chamber when they
+ are of a capacity to require two or more smaller ones that can more
+ efficiently be cooled with water jackets; and setting aside any form of
+ plant which on examination is likely to exhibit any of the more serious
+ objections indicated in this and the previous chapters, there is
+ comparatively little to choose, from the chemical and physical points of
+ view, between the different types of generators now on the markets. A
+ selection may rather be made on mechanical grounds. The generator must be
+ well able to produce gas as rapidly as it will ever be required during the
+ longest or coldest evening; it must be so large that several more brackets
+ or burners can be added to the service after the installation is complete.
+ It must be so strong that it will bear careless handling and the frequent
+ rough manipulation of its parts. It must be built of stout enough material
+ not to rust out in a few years. Each and all of its parts must be
+ accessible and its exterior visible. Its pipes, both for gas and sludge,
+ must be of large bore (say 1 inch), and fitted at every dip with an
+ arrangement for withdrawing into some closed vessel the moisture, &amp;c.,
+ that may condense. The number of cocks, valves, and moving parts must be
+ reduced to a minimum; cocks which require to be shut by hand before
+ recharging must give way to water-seals. It must be simple in all its
+ parts, and its action intelligible at a glance. It must be easy to
+ charge--preferably even by the sense of touch in darkness. It must be easy
+ to clean. The waste lime must be easily removed. It must be so fitted with
+ vent-pipes that the pressure can never rise above that at which it is
+ supposed to work. Nevertheless, a generator in which these vent-pipes are
+ often brought into use is badly constructed and wasteful, and must be
+ avoided. The water of the holder seal should be distinct from that used
+ for decomposing the carbide; and those apparatus where the holder is
+ entirely separated from the generator are preferable to such as are built
+ all in one, even if water-seals are fitted to prevent return of gas.
+ Apparatus which is supposed to be automatic should be made perfectly
+ automatic, the water or the carbide-feed being locked automatically before
+ the carbide store, the decomposing chamber, or the sludge-cock can be
+ opened. The generating chamber must always be in communication with the
+ atmosphere through a water-sealed vent-pipe, the seal of which, if
+ necessary, the gas can blow at any time. All apparatus should be fitted
+ with rising holders, the larger the better. Duplicate copies of printed
+ instructions should be demanded of the maker, one copy being kept in the
+ generator-house, and the other elsewhere for reference in emergencies.
+ These instructions must give simple and precise information as to what
+ should be done in the event of a breakdown as well as in the normal
+ manipulation of the plant. Technical expressions and descriptions of parts
+ understood only by the maker must be absent from these rules.
+ </p>
+ <p>
+ ADDENDUM.
+ </p>
+ <p>
+ BRITISH AND FOREIGN REGULATIONS FOR THE CONSTRUCTION AND INSTALLATION OF
+ ACETYLENE GENERATING PLANT
+ </p>
+ <p>
+ Dealing with the "conditions which a generator should fulfil before it can
+ be considered as being safe," the HOME OFFICE COMMITTEE of 1901 before
+ mentioned write as follows:
+ </p>
+ <p>
+ 1. The temperature in any part of the generator, when run at the maximum
+ rate for which it is designed, for a prolonged period, should not exceed
+ 130° C. This may be ascertained by placing short lengths of wire, drawn
+ from fusible metal, in those parts of the apparatus in which heat is
+ liable to be generated.
+ </p>
+ <p>
+ 2. The generator should have an efficiency of not less than 90 per cent.,
+ which, with carbide yielding 5 cubic feet per pound, would imply a yield
+ of 4.5 cubic feet for each pound of carbide used.
+ </p>
+ <p>
+ 3. The size of the pipes carrying the gas should be proportioned to the
+ maximum rate of generation, so that undue back pressure from throttling
+ may not occur.
+ </p>
+ <p>
+ 4. The carbide should be completely decomposed in the apparatus, so that
+ lime sludge discharged from the generator shall not be capable of
+ generating more gas.
+ </p>
+ <p>
+ 5. The pressure in any part of the apparatus, on the generator side of the
+ holder, should not exceed that of 20 inches of water, and on the service
+ side of same, or where no gasholder is provided, should not exceed that of
+ 5 inches of water.
+ </p>
+ <p>
+ 6. The apparatus should give no tarry or other heavy condensation products
+ from the decomposition of the carbide.
+ </p>
+ <p>
+ 7. In the use of a generator regard should be had to the danger of
+ stoppage of passage of the gas and resulting increase of pressure which
+ may arise from the freezing of the water. Where freezing may be
+ anticipated, steps should be taken to prevent it.
+ </p>
+ <p>
+ 8. The apparatus should be so constructed that no lime sludge can gain
+ access to any pipes intended for the passage of gas or circulation of
+ water.
+ </p>
+ <p>
+ 9. The use of glass gauges should be avoided as far as possible, and,
+ where absolutely necessary, they should be effectively protected against
+ breakage.
+ </p>
+ <p>
+ 10. The air space in a generator before charging should be as small as
+ possible.
+ </p>
+ <p>
+ 11. The use of copper should be avoided in such parts of the apparatus as
+ are liable to come in contact with acetylene.
+ </p>
+ <p>
+ The BRITISH ACETYLENE ASSOCIATION has drawn up the following list of
+ regulations which, it suggests, shall govern the construction of
+ generators and the installation of piping and fittings:
+ </p>
+ <p>
+ 1. Generators shall be so constructed that, when used in accordance with
+ printed instructions, it shall not be possible for any undecomposed
+ carbide to remain in the sludge removed therefrom.
+ </p>
+ <p>
+ 2. The limit of pressure in any part of the generator shall not exceed
+ that of 20 inches of water, subject to the exception that if it be shown
+ to the satisfaction of the Executive of the Acetylene Association that
+ higher pressures up to 50 inches of water are necessary in certain
+ generators, and are without danger, the Executive may, with the approval
+ of the Home Office, grant exemption for such generators, with or without
+ conditions.
+ </p>
+ <p>
+ 3. The limit of pressure in service-pipes, within the house, shall not
+ exceed 10 inches of water.
+ </p>
+ <p>
+ 4. Except when used for special industrial purposes, such as oxy-
+ acetylene welding, factories, lighthouses, portable apparatus containing
+ not more than four pounds of carbide, and other special conditions as
+ approved by the Association, the acetylene plant, such as generators,
+ storage-holders, purifiers, scrubbers, and for washers, shall be in a
+ suitable and well-ventilated outhouse, in the open, or in a lean-to,
+ having no direct communication with a dwelling-house. A blow-off pipe or
+ safety outlet shall be arranged in such a manner as to carry off into the
+ open air any overmake of gas and to open automatically if pressure be
+ increased beyond 20 inches water column in the generating chamber or
+ beyond 10 inches in the gasholder, or beyond the depth of any fluid seal
+ on the apparatus.
+ </p>
+ <p>
+ 5. Generators shall have sufficient storage capacity to make a serious
+ blow-off impossible.
+ </p>
+ <p>
+ 6. Generators and apparatus shall be made of sufficiently strong material
+ and be of good workmanship, and shall not in any part be constructed of
+ unalloyed copper.
+ </p>
+ <p>
+ 7. It shall not be possible under any conditions, even by wrong
+ manipulation of cocks, to seal the generating chamber hermetically.
+ </p>
+ <p>
+ 8. It shall not be possible for the lime sludge to choke any of the gas-
+ pipes in the apparatus, nor water-pipes if such be alternately used as
+ safety-valves.
+ </p>
+ <p>
+ 9. In the use of a generator, regard shall be had to the danger of
+ stoppage of passage of the gas, and resulting increase of pressure, which
+ may arise from the freezing of the water. Where freezing may be
+ anticipated, steps shall be taken to prevent it.
+ </p>
+ <p>
+ 10. The use of glass gauges shall be avoided as far as possible, and where
+ absolutely necessary they shall be effectively protected against breakage.
+ </p>
+ <p>
+ 11. The air space in the generator before charging shall be as small as
+ possible, <i>i.e.</i>, the gas in the generating chamber shall not contain
+ more than 8 per cent. of air half a minute after commencement of
+ generation. A sample of the contents, drawn from the holder any time after
+ generation has commenced, shall not contain an explosive mixture, <i>i.e.</i>,
+ more than 18 per cent, of air. This shall not apply to the initial charges
+ of the gasholder, when reasonable precautions are taken.
+ </p>
+ <p>
+ 12. The apparatus shall produce no tarry or other heavy condensation
+ products from the decomposition of the carbide.
+ </p>
+ <p>
+ 13. The temperature of the gas, immediately on leaving the charge, shall
+ not exceed 212° F. (100° C.)
+ </p>
+ <p>
+ 14. No generator shall be sold without a card of instructions suitable for
+ hanging up in some convenient place. Such instructions shall be of the
+ most detailed nature, and shall not presuppose any expert knowledge
+ whatever on the part of the operator.
+ </p>
+ <p>
+ 15. Notice to be fixed on Generator House Door, "NO LIGHTS OR SMOKING
+ ALLOWED."
+ </p>
+ <p>
+ 16. Every generator shall have marked clearly upon the outside a statement
+ of the maximum number of half cubic foot burners and the charge of carbide
+ for which it is designed.
+ </p>
+ <p>
+ 17. The Association strongly advise the use of an efficient purifier with
+ generating plant for indoor lighting.
+ </p>
+ <p>
+ 18. No composition piping shall be used in any part of a permanent
+ installation.
+ </p>
+ <p>
+ 19. Before being covered in, all pipe-work (main and branches) shall be
+ tested in the following manner: A special acetylene generator, giving a
+ pressure of at least 10 inches water column in a gauge fixed on the
+ furthest point from the generator, shall be connected to the pipe-work.
+ All points shall be opened until gas reaches them, when they shall be
+ plugged and the main cock on the permanent generator turned off, but all
+ intermediate main cocks shall be open in order to test underground main
+ and all connexions. The gauge must not show a loss after generator has
+ been turned off for at least two hours.
+ </p>
+ <p>
+ 20. After the fittings (pendants, brackets, &amp;c.) have been fixed and
+ all burners lighted, the gas shall be turned off at the burners and the
+ whole installation shall be re-tested, but a pressure of 5 inches shall be
+ deemed sufficient, which shall not drop lower than to 4-1/2 inches on the
+ gauge during one hour's test.
+ </p>
+ <p>
+ 21. No repairs to, or alterations in, any part of a generator, purifier,
+ or other vessel which has contained acetylene shall be commenced, nor,
+ except for recharging, shall any such part or vessel be cleaned out until
+ it has been completely filled with water, so as to expel any acetylene or
+ mixture of acetylene and air which may remain in the vessel, and may cause
+ a risk of explosion.
+ </p>
+ <p>
+ <i>Recommendation</i>.--It being the general practice to store carbide in
+ the generator-house, the Association recommend that the carbide shall be
+ placed on a slightly raised platform above the floor level.
+ </p>
+ <p>
+ THE BRITISH FIRE OFFICES COMMITTEE in the latest revision, dated July 15,
+ 1907, of its Rules and Regulations <i>re</i> artificial lighting on
+ insured premises, includes the following stipulations applicable to
+ acetylene:
+ </p>
+ <p>
+ Any apparatus, except as below, for generating, purifying, enriching,
+ compressing or storing gas, must be either in the open or in a building
+ used for such purposes only, not communicating directly with any building
+ otherwise occupied.
+ </p>
+ <p>
+ An acetylene portable apparatus is allowed, provided it holds a charge of
+ not more than 2 lb. of carbide.
+ </p>
+ <p>
+ A cylinder containing not more than 20 cubic feet of acetylene compressed
+ and (or) dissolved in accordance with an Order of Secretary of State under
+ the Explosives Act, 1875, is allowed.
+ </p>
+ <p>
+ The use of portable acetylene lamps containing charges of carbide
+ exceeding the limit of 2 lb. allowed under these Rules (the average charge
+ being about 18 lb.) is allowed in the open or in buildings in course of
+ erection.
+ </p>
+ <p>
+ Liquid acetylene must not be used or stored on the premises.
+ </p>
+ <p>
+ The pipe, whether flexible or not, connecting an incandescent gas lamp to
+ the gas-supply must be of metal with metal connexions.
+ </p>
+ <p>
+ (The reference in these Rules to the storage of carbide has been quoted in
+ Chapter II. (page 19).)
+ </p>
+ <p>
+ These rules are liable to revision from time to time.
+ </p>
+ <p>
+ The GERMAN ACETYLENE VEREIN has drawn up (December 1904) the following
+ code of rules for the construction, erection, and manipulation of
+ acetylene apparatus:
+ </p>
+ <p>
+ I. <i>Rules for Construction.</i>
+ </p>
+ <p>
+ 1. All apparatus for the generation, purification, and storage of
+ acetylene must be constructed of sheet or cast iron. Holder tanks may be
+ built of brick.
+ </p>
+ <p>
+ 2. When bare, galvanised, or lead-coated sheet-iron is used, the sides of
+ generators, purifiers, condensers, holder tanks, and (if present) washers
+ and driers must be built with the following gauges as minima:
+ </p>
+<pre xml:space="preserve">
+ Holder bells. All other apparatus.
+
+
+Up to 7 cubic feet capacity 0.75 mm. 1.00 mm.
+From 7 to 18 " 1.00 1.25
+From 18 to 53 " 1.25 1.50
+Above 53 " 1.50 2.00
+</pre>
+ <p>
+ When not constructed of cast-iron, the bottoms, covers, and "manhole" lids
+ must be 0.5 mm. thicker in each respective size.
+ </p>
+ <p>
+ In all circumstances, the thickness of the walls--especially in the case
+ of apparatus not circular in horizontal section--must be such that
+ alteration in shape appears impossible, unless deformation is guarded
+ against in other ways.
+ </p>
+ <p>
+ Generators must be so constructed that when they are being charged the
+ carbide cannot fall into the residue which has already been gasified; and
+ the residues must always be capable of easy, complete, and safe removal.
+ </p>
+ <p>
+ 3. Generators, purifiers, and holders must be welded, riveted or folded at
+ the seams; soft solder is only permissible as a tightening material.
+ </p>
+ <p>
+ 4. Pipes delivering acetylene, or uniting the apparatus, must be cast- or
+ wrought-iron. Unions, cocks, and valves must not be made of copper; but
+ the use of brass and bronze is permitted.
+ </p>
+ <p>
+ 5. When cast-iron is employed, the rules of the German Gas and Water
+ Engineers are to be followed.
+ </p>
+ <p>
+ 6. In generators where the whole amount of carbide introduced is not
+ gasified at one time, it must be possible to add fresh water or carbide in
+ safety, without interfering with the action of the apparatus. In such
+ generators the size of the gasholder space is to be calculated according
+ to the quantity of carbide which can be put into the generator. For every
+ 1 kilogramme of carbide the available gasholder space must be: for the
+ first 50 kilos., 20 litres; for the next 50 kilos., 15 litres; for amounts
+ above 100 kilos., 10 litres per kilo. [One kilogramme may be taken as 2.2
+ lb., and 28 litres as 1 cubic foot.]
+ </p>
+ <p>
+ The generator must be large enough to supply the full number of normal
+ (10-litre) burners with gas for 5 hours; the yield of acetylene being
+ taken at 290 litres per kilo. [4.65 cubic feet per lb.]
+ </p>
+ <p>
+ The gasholder space of apparatus where carbide is not stored must be at
+ least 30 litres for every normal (10-litre) flame.
+ </p>
+ <p>
+ 7. The gasholder must be fitted with an appliance for removing any gas
+ which may be generated (especially when the apparatus is first brought
+ into action) after the available space is full. This vent must have a
+ diameter at least equal to the inlet pipe of the holder.
+ </p>
+ <p>
+ 8. Acetylene plant must be provided with purifying apparatus which
+ contains a proper purifying material in a suitable condition.
+ </p>
+ <p>
+ 9. The dimensions of subsidiary apparatus, such as washers, purifiers,
+ condensers, pipes, and cocks must correspond with the capacity of the
+ plant.
+ </p>
+ <p>
+ 10. Purifiers and washers must be constructed of materials capable of
+ resisting the attack of the substances in them.
+ </p>
+ <p>
+ 11. Every generator must bear a plate giving the name of the maker, or the
+ seller, and the maximum number of l0-litre lights it is intended to
+ supply. If all the carbide put into the generator is not gasified at one
+ time, the plate must also state the maximum weight of carbide in the
+ charge. The gasholder must also bear a plate recording the maker's or
+ seller's name, as well as its storage capacity.
+ </p>
+ <p>
+ 12. Rules 1 to 11 do not apply to portable apparatus serving up to two
+ lights, or to portable apparatus used only out of doors for the lighting
+ of vehicles or open spaces.
+ </p>
+ <p>
+ II. <i>Rules for Erection</i>
+ </p>
+ <p>
+ 1. Acetylene apparatus must not be erected in or under rooms occupied or
+ frequented (passages, covered courts, &amp;c.) by human beings. Generators
+ and holders must only be erected in apartments covered with light roofs,
+ and separated from occupied rooms, barns, and stables by a fire-proof
+ wall, or by a distance of 15 feet. Any wall is to be considered fire-
+ proof which is built of solid brick, without openings, and one side of
+ which is "quite free." Apparatus may be erected in barns and stables,
+ provided the space required is partitioned off from the remainder by a
+ fire-proof wall.
+ </p>
+ <p>
+ 2. The doors of apparatus sheds must open outwards, and must not
+ communicate directly with rooms where fires and artificial lights are
+ used.
+ </p>
+ <p>
+ 3. Apparatus for the illumination of showmen's booths, "merry-go-rounds,"
+ shooting galleries, and the like must be erected outside the tents, and be
+ inaccessible to the public.
+ </p>
+ <p>
+ 4. Permanent apparatus erected in the open air must be at least 15 feet
+ from an occupied building.
+ </p>
+ <p>
+ 5. Apparatus sheds must be fitted at their highest points with outlet
+ ventilators of sufficient size; the ventilators leading straight through
+ the roof into the open air. They must be so arranged that the escaping
+ gases and vapours cannot enter rooms or chimneys.
+ </p>
+ <p>
+ 6. The contacts of any electrical warning devices must be outside the
+ apparatus shed.
+ </p>
+ <p>
+ 7. Acetylene plants must be prevented from freezing by erection in frost-
+ free rooms, or by the employment of a heating apparatus or other suitable
+ appliance. The heat must only be that of warm water or steam. Furnaces for
+ the heating appliance must be outside the rooms containing generators,
+ their subsidiary apparatus, or holders; and must be separated from such
+ rooms by fire-proof walls.
+ </p>
+ <p>
+ 8. In one of the walls of the apparatus shed--if possible not that having
+ a door--a window must be fitted which cannot be opened; and outside that
+ window an artificial light is to be placed. In the usual way acetylene
+ lighting may be employed; but a lamp burning paraffin or oil, or a lantern
+ enclosing a candle, must always be kept ready for use in emergencies. In
+ all circumstances internal lighting is forbidden.
+ </p>
+ <p>
+ 9. Every acetylene installation must be provided with a main cock, placed
+ in a conveniently accessible position so that the whole of the service may
+ be cut off from the plant.
+ </p>
+ <p>
+ 10. The seller of an apparatus must provide his customer with a sectional
+ drawing, a description of the apparatus, and a set of rules for attending
+ to it. These are to be supplied in duplicate, and one set is to be kept
+ hanging up in the apparatus shed.
+ </p>
+ <p>
+ III. Rules for Working the Apparatus.
+ </p>
+ <p>
+ 1. The apparatus must only be opened by daylight for addition of water. If
+ the generator is one of those in which the entire charge of carbide is not
+ gasified at once, addition of fresh carbide must only be made by daylight.
+ </p>
+ <p>
+ 2. All work required by the plant, or by any portion of it, and all
+ ordinary attendance needed must be performed by daylight.
+ </p>
+ <p>
+ 3. All water-seals must be carefully kept full.
+ </p>
+ <p>
+ 4. When any part of an acetylene apparatus or a gas-meter freezes,
+ notwithstanding the precautions specified in II., 7, it must be thawed
+ only by pouring hot water into or over it; flames, burning fuel, or red-
+ hot iron bars must not be used.
+ </p>
+ <p>
+ 5. Alterations to any part of an apparatus which involve the operations of
+ soldering or riveting, &amp;c., <i>i.e.</i>, in which a fire must be used,
+ or a spark may be produced by the impact of hammer on metal, must only be
+ carried out by daylight in the open air after the apparatus has been taken
+ to pieces. First of all the plant must be freed from gas. This is to be
+ done by filling every part with water till the liquid overflows, leaving
+ the water in it for at least five minutes before emptying it again.
+ </p>
+ <p>
+ 6. The apparatus house must not be used for any other operation, nor
+ employed for the storage of combustible articles. It must be efficiently
+ ventilated, and always kept closed. A notice must be put upon the door
+ that unauthorised persons are not permitted to enter.
+ </p>
+ <p>
+ 7. It in forbidden to enter the house with a burning lantern or lamp, to
+ strike matches, or to smoke therein.
+ </p>
+ <p>
+ 8. A search for leaks in the pipes must not be made with the aid of a
+ light.
+ </p>
+ <p>
+ 9. Alterations to the service must not be made while the pipes are under
+ pressure, but only after the main cock has been shut.
+ </p>
+ <p>
+ 10. If portable apparatus, such as described in I., 12, are connected to
+ the burners with rubber tube, the tube must be fortified with an internal
+ or external spiral of wire. The tube must be fastened at both ends to the
+ cocks with thread, copper wire, or with ring clamps.
+ </p>
+ <p>
+ 11. The preparation, storage, and use of compressed or liquefied acetylene
+ is forbidden. By compressed acetylene, however, is only to be understood
+ gas compressed to a pressure exceeding one effective atmosphere. Acetylene
+ compressed into porous matter, with or without acetone, is excepted from
+ this prohibition.
+ </p>
+ <p>
+ 12. In the case of plants serving 50 lights or less, not more than 100
+ kilos. of carbide in closed vessels may be kept in the apparatus house
+ besides the drum actually in use.
+ </p>
+ <p>
+ A fresh drum is not to be opened before the previous one has been two-
+ thirds emptied. Opened drums must be closed with an iron watertight lid
+ covering the entire top of the vessel.
+ </p>
+ <p>
+ In the case of apparatus supplying over 500 lights, only one day's
+ consumption of carbide must be kept in the generator house. In other
+ respects the store of carbide for such installations is to be treated as a
+ regular carbide store.
+ </p>
+ <p>
+ 13. Carbide drums must not be opened with the aid of a flame or a red-hot
+ iron instrument.
+ </p>
+ <p>
+ 14. Acetylene apparatus must only be attended to by trustworthy and
+ responsible persons.
+ </p>
+ <p>
+ The rules issued by the AUSTRIAN GOVERNMENT in 1905 for the installation
+ of acetylene plant and the use of acetylene are divided into general
+ enactments relating to acetylene, and into special enactments in regard to
+ the apparatus and installation. The general enactments state that:
+ </p>
+ <p>
+ 1. The preparation and use of liquid acetylene is forbidden.
+ </p>
+ <p>
+ 2. Gaseous acetylene, alone, in admixture, or in solution, must not be
+ compressed above 2 atmospheres absolute except under special permission.
+ </p>
+ <p>
+ 3. The storage of mixtures of acetylene with air or other gases containing
+ or evolving free oxygen is forbidden.
+ </p>
+ <p>
+ 4. A description of every private plant about to be installed must be
+ submitted to the local authorities, who, according to its size and
+ character, may give permission for it to be installed and brought into use
+ either forthwith or after special inspection. Important alterations to
+ existing plant must be similarly notified.
+ </p>
+ <p>
+ 5. The firms and fitters undertaking the installation of acetylene plant
+ must be licensed.
+ </p>
+ <p>
+ The special enactments fall under four headings, viz., (<i>a</i>)
+ apparatus; (<i>b</i>) plant houses; (<i>c</i>) pipes; (<i>d</i>) residues.
+ </p>
+ <p>
+ In regard to apparatus it is enacted that:
+ </p>
+ <p>
+ 1. The type of apparatus to be employed must be one which has been
+ approved by one of certain public authorities in the country.
+ </p>
+ <p>
+ 2. A drawing and description of the construction of the apparatus and a
+ short explanation of the method of working it must be fixed in a
+ conspicuous position under cover in the apparatus house. The notice must
+ also contain approved general information as to the properties of calcium
+ carbide and acetylene, precautions that must be observed to guard against
+ possible danger, and a statement of how often the purifier will require to
+ be recharged.
+ </p>
+ <p>
+ 3. The apparatus must be marked with the name of the maker, the year of
+ its construction, the available capacity of the gasholder, and the maximum
+ generating capacity per hour.
+ </p>
+ <p>
+ 4. Each constituent of the plant must be proportioned to the maximum
+ hourly output of gas and in particular the available capacity of the
+ holder must be 75 per cent. of the latter. The apparatus must not be
+ driven above its nominal productive capacity.
+ </p>
+ <p>
+ 5. The productive capacity of generators in which the gasholder has to be
+ opened or the bell removed before recharging, or for the removal of
+ sludge, must not exceed 50 litres per hour, nor may the charge of carbide
+ exceed 1 kilo.
+ </p>
+ <p>
+ 6. Generators exceeding 50 litres per hour productive capacity must be
+ arranged so that they can be freed from air before use.
+ </p>
+ <p>
+ 7. Generators exceeding 1500 litres per hour capacity must be arranged so
+ that the acetylene, contained in the parts of the apparatus which have to
+ be opened for recharging or for the removal of sludge, can be removed
+ before they are opened.
+ </p>
+ <p>
+ 8. Automatic generators of which the decomposing chambers are built inside
+ the gasholder must not exceed 300 litres per hour productive capacity.
+ </p>
+ <p>
+ 9. Generators must be arranged so that after-generation cannot produce
+ objectionable results.
+ </p>
+ <p>
+ 10. The holder of carbide-to-water generators must be large enough to take
+ all the gas which may be produced by the introduction of one charge of
+ carbide without undue pressure ensuing.
+ </p>
+ <p>
+ 11. The maximum pressure permissible in any part of the apparatus is 1.1
+ atmosphere absolute.
+ </p>
+ <p>
+ 12. The temperature in the gas space of a generator must never exceed 80°
+ C.
+ </p>
+ <p>
+ 13. Generating apparatus, &amp;c., must be constructed in a workmanlike
+ manner of metal capable of resisting rust and distortion, and, where the
+ metal comes in contact with carbide or acetylene, it must not be one
+ (copper in particular) which forms an explosive compound with the gas.
+ Cocks and screw connexions, &amp;c., of brass, bronze, &amp;c., must
+ always be kept clean. Joints exposed to acetylene under pressure must be
+ made by riveting or welding except that in apparatus not exceeding 100
+ litres per hour productive capacity double bending may be used.
+ </p>
+ <p>
+ 14. Every apparatus must be fitted with a safety-valve or vent-pipe
+ terminating in a safe place in the open, and of adequate size.
+ </p>
+ <p>
+ 15. Every apparatus must be provided with an efficient purifier so fitted
+ that it may be isolated from the rest of the plant and with due
+ consideration of the possible action of the purifying material upon the
+ metal used.
+ </p>
+ <p>
+ 16. Mercury pressure gauges are prohibited. Liquid gauges, if used must be
+ double the length normally needed, and with a cock which in automatic
+ apparatus must be kept shut while it is in action.
+ </p>
+ <p>
+ 17. Proper steps must always be taken to prevent the apparatus freezing.
+ In the absence of other precautions water-seals and pressure-gauges must
+ be filled with liquid having a sufficiently low freezing-point and without
+ action on acetylene or the containing vessel.
+ </p>
+ <p>
+ 18. Signal devices to show the position of the gasholder bell must not be
+ capable of producing sparks inside the apparatus house.
+ </p>
+ <p>
+ 19. Leaks must not be sought for with an open flame and repairs requiring
+ the use of a blow-pipe, &amp;c., must only be carried out after the
+ apparatus has been taken to pieces or freed from gas by flooding.
+ </p>
+ <p>
+ 20. Apparatus must only be attended to by trustworthy and responsible
+ adults.
+ </p>
+ <p>
+ 21. Portable apparatus holding not more than 1 kilo. of carbide and of not
+ more than 50 litres per hour productive capacity, and apparatus fixed and
+ used out of doors are exempt from the foregoing regulations except Nos. 11
+ and 12, and the first part of 13.
+ </p>
+ <p>
+ In regard to (<i>b</i>), plant houses, it is enacted that:
+ </p>
+ <p>
+ 1. Rooms containing acetylene apparatus must be of ample size, used for no
+ other purpose, have water-tight floors, be warmed without fireplaces or
+ chimneys, be lighted from outside through an air-tight window by an
+ independent artificial light, have doors opening outwards, efficient
+ ventilation and a store of sand or like material for fire extinction.
+ Strangers must be warned away.
+ </p>
+ <p>
+ 2. Apparatus of not more than 300 litres per hour productive capacity may
+ be erected in basements or annexes of dwelling houses, but if of over 50
+ litres per hour capacity must not be placed under rooms regularly
+ frequented. Rooms regularly frequented and those under the same must not
+ be used.
+ </p>
+ <p>
+ 3. Apparatus of more than 300 litres per hour productive capacity must be
+ erected in an independent building at least 15 feet distant from other
+ property, which building, unless it is at least 30 feet distant, must be
+ of fire-proof material externally.
+ </p>
+ <p>
+ 4. Gasholders exceeding 280 cubic foot in capacity must be in a detached
+ room or in the open and inaccessible to strangers, and at least 30 feet
+ from other property and with lightning conductors.
+ </p>
+ <p>
+ 5. In case of fire the main cock must not be shut until it is ascertained
+ that no one remains in the room served with the gas.
+ </p>
+ <p>
+ 6. All acetylene installations must be known to the local fire brigade.
+ </p>
+ <p>
+ In regard to (<i>c</i>), pipes, it is enacted that:
+ </p>
+ <p>
+ 1. Mains for acetylene must be separated from the generating apparatus by
+ a cock, and under a five-minute test for pressure must not show a fall of
+ over eight-tenths inch when the pressure is 13.8 inches, or three times
+ the working pressure, whichever is greater.
+ </p>
+ <p>
+ 2. The pipes must as a rule be of iron, though lead may be used where they
+ are uncovered and not exposed to risk of injury. Rubber connexions may
+ only be used for portable apparatus, and attached to a terminal on the
+ metal pipes provided with a cock, and be fastened at both ends so that
+ they will not slip off the nozzles.
+ </p>
+ <p>
+ In regard to (<i>d</i>), residues, it is enacted that special open or
+ well-ventilated pits must be provided for their reception when the
+ apparatus exceeds 300 litres per hour productive capacity. With smaller
+ apparatus they may be discharged into cesspools if sufficiently diluted.
+ The ITALIAN GOVERNMENT regulations in regard to acetylene plant are
+ divided into eight sections. The first of these relates to the production
+ and use of liquid and compressed acetylene. The production and use of
+ liquid acetylene is prohibited except under the provisions of the laws
+ relating to explosives. Neat acetylene must not be compressed to more than
+ l-1/2 atmospheres except that an absolute pressure of 10 atmospheres is
+ allowed when the gas is dissolved in acetone or otherwise rendered free
+ from risk. Mixtures of acetylene with air or oxygen are forbidden,
+ irrespective of the pressure or proportions. Mixtures of acetylene with
+ hydrocarbons, carbonic oxide, hydrogen and inert gases are permitted
+ provided the proportion of acetylene does not exceed 50 per cent. nor the
+ absolute pressure 10 atmospheres.
+ </p>
+ <p>
+ The second section relates to acetylene installations, which are
+ classified in four groups, viz., (<i>a</i>) fixed or portable apparatus
+ supplying not more than thirty burners consuming 20 litres per hour; (<i>b</i>)
+ private installations supplying between 30 and 200 such burners; (<i>c</i>)
+ public or works installations supplying between 30 and 200 such burners; (<i>d</i>)
+ installations supplying more than 200 such burners.
+ </p>
+ <p>
+ The installations must comply with the following general conditions:
+ </p>
+ <p>
+ 1. No part of the generator when working at its utmost capacity should
+ attain a temperature of more than 100° C.
+ </p>
+ <p>
+ 2. The carbide must be completely decomposed in the apparatus so that no
+ acetylene can be evolved from the residue. The residues must be diluted
+ with water before being discharged into drains or cesspools, and sludge
+ storage-pits must be in the open.
+ </p>
+ <p>
+ 3. The apparatus must preclude the escape of lime into the gas and water
+ connexions.
+ </p>
+ <p>
+ 4. Glass parts must be adequately protected.
+ </p>
+ <p>
+ 5. Rubber connexions between the generator, gasholder, and main are
+ absolutely prohibited with installations supplying more than 30 burners.
+ </p>
+ <p>
+ 6. Cocks must be provided for cutting off the main and connexions from the
+ generator and gasholder.
+ </p>
+ <p>
+ 7. Each burner must have an independent tap.
+ </p>
+ <p>
+ 8. Generators of groups (<i>b</i>), (<i>c</i>), and (<i>d</i>) must be
+ constructed so that no after-generation of acetylene can take place
+ automatically and that any surplus gas would in any case be carried out of
+ the generator house by a vent-pipe.
+ </p>
+ <p>
+ The third section deals with generator houses, which must be well
+ ventilated and light; must not be used for any other purpose except to
+ store one day's consumption of carbide, not exceeding 300 kilos.; must be
+ fire-proof; must have doors opening outwards; and the vent-pipes must
+ terminate at a safe place in the open. Apparatus of group (<i>b</i>) must
+ not be placed in a dwelling-room and only in an adjoining room if the
+ gasholder is of less than 600 litres capacity. Apparatus of group (<i>c</i>)
+ must be in an independent building which must be at least 33 feet from
+ occupied premises if the capacity of the gasholder is 6000 litres and
+ upwards. Half this distance suffices for gasholders containing 600 to 6000
+ litres. These distances may be reduced at the discretion of the local
+ authorities provided a substantial partition wall at least 1 foot thick is
+ erected. Apparatus of group (<i>d</i>) must be at least 50 feet from
+ occupied premises and the gasholder and generator must not be in the same
+ building.
+ </p>
+ <p>
+ The fourth section deals with the question of authorisation for the
+ installation of acetylene plant. Apparatus of group (<i>a</i>) may be
+ installed without obtaining permission from any authorities. In regard to
+ apparatus of the other groups, permission for installation must be
+ obtained from local or other authorities.
+ </p>
+ <p>
+ The fifth section relates to the working of acetylene plant. It makes the
+ concessionaires and owners of the plant responsible for the manipulation
+ and supervision of the apparatus, and for the employment of suitable
+ operators, who must not be less than 18 years of age.
+ </p>
+ <p>
+ The sixth section relates to the inspection of acetylene plant from time
+ to time by inspectors appointed by the local or other authorities.
+ Apparatus of group (<i>a</i>) is not subject to these periodical
+ inspections.
+ </p>
+ <p>
+ The seventh section details the fees payable for the inspection of
+ installations and carbide stores, and fixes the penalties for non-
+ compliance with the regulations.
+ </p>
+ <p>
+ The eighth section refers to the notification of the position and
+ description of all carbide works, stores, and acetylene installations to
+ the local authorities.
+ </p>
+ <p>
+ The HUNGARIAN GOVERNMENT rules for the construction and examination of
+ acetylene plant forbid the use of copper and of its alloys; cocks,
+ however, may be made of a copper alloy. The temperature in the gas space
+ of a fixed generator must not exceed 50° C., in that of a portable
+ apparatus 80° C. The maximum effective pressure permissible is 0.15
+ atmosphere.
+ </p>
+ <p>
+ The CONSEIL D'HYGIČNE DE LA SEINE IN FRANCE allows a maximum pressure of
+ 1.5 metres, i.e., 59 inches, of water column in generators used for the
+ ordinary purposes of illumination; but apparatus intended to supply gas to
+ the low-pressure oxy-acetylene blowpipe (see Chapter IX.) may develop up
+ to 2.5 metres, or 98.5 inches of water pressure, provided copper and its
+ alloys are entirely excluded from the plant and from the delivery- pipes.
+ </p>
+ <p>
+ The NATIONAL BOARD OF FIRE UNDERWRITERS OF THE UNITED STATES OF AMERICA
+ has issued a set of rules and requirements, of which those relating to
+ acetylene generators and plant are reproduced below. The underwriters
+ state that, "To secure the largest measure of safety to life and property,
+ these rules for the installation of acetylene gas machines must be
+ observed."
+ </p>
+ <p>
+ RULES FOR THE INSTALLATION AND USE OF ACETYLENE GAS GENERATORS. [Footnote:
+ The "gallon" of these rules is, of course, the American gallon, which is
+ equal to 0.83 English standard gallon.]
+ </p>
+ <p>
+ The use of liquid acetylene or gas generated therefrom is absolutely
+ prohibited.
+ </p>
+ <p>
+ Failure to observe these rules is as liable to endanger life as property.
+ </p>
+ <p>
+ To secure the largest measure of safety to life and property, the
+ following rules for the installation of acetylene gas machines must be
+ observed.
+ </p>
+ <p>
+ <i>Class A.--Stationary Automatic Apparatus.</i>
+ </p>
+ <p>
+ 1. FOUNDATIONS.--(<i>a</i>) Must, where practicable, be of brick, stone,
+ concrete or iron. If necessarily of wood they shall be extra heavy,
+ located in a dry place and open to the circulation of air.
+ </p>
+ <p>
+ The ordinary board platform is not satisfactory. Wooden foundations shall
+ be of heavy planking, joists or timbers, arranged so that the air will
+ circulate around them so as to form a firm base.
+ </p>
+ <p>
+ (<i>b</i>) Must be so arranged that the machine will be level and unequal
+ strain will not be placed on the generator or connexions.
+ </p>
+ <p>
+ 2. LOCATION.--(<i>a</i>) Generators, especially in closely built up
+ districts should preferably be placed outside of insured buildings in
+ generator houses constructed and located in compliance with Rule 9.
+ </p>
+ <p>
+ (<i>b</i>) Generators must be so placed that the operating mechanism will
+ have room for free and full play and can be adjusted without artificial
+ light. They must not be subject to interference by children or careless
+ persons, and if for this purpose further enclosure is necessary, it must
+ be furnished by means of slatted partitions permitting the free
+ circulation of air.
+ </p>
+ <p>
+ (<i>c</i>) Generators which from their construction are rendered
+ inoperative during the process of recharging must be so located that they
+ can be recharged without the aid of artificial light.
+ </p>
+ <p>
+ (<i>d</i>) Generators must be placed where water will not freeze.
+ </p>
+ <p>
+ 3. ESCAPES OR RELIEF-PIPES.--Each generator must be provided with an
+ escape or relief-pipe of ample size; no such pipe to be less than 3/4-
+ inch internal diameter. This pipe shall be substantially installed,
+ without traps, and so that any condensation will drain back to the
+ generator. It must be carried to a suitable point outside the building,
+ and terminate in an approved hood located at least 12 feet above ground
+ and remote from windows.
+ </p>
+ <p>
+ The hood must be constructed in such a manner that it cannot be obstructed
+ by rain, snow, ice, insects or birds.
+ </p>
+ <p>
+ 4. CAPACITY.--(<i>a</i>) Must be sufficient to furnish gas continuously
+ for the maximum lighting period to all lights installed. A lighting period
+ of at least 5 hours shall be provided for in every case.
+ </p>
+ <p>
+ (<i>b</i>) Generators for conditions of service requiring lighting period
+ of more than 5 hours must be of sufficient capacity to avoid recharging at
+ night. The following ratings will usually be found advisable.
+ </p>
+ <p>
+ (i) For dwellings, and where machines are always used intermittently, the
+ generator must have a rated capacity equal to the total number of burners
+ installed.
+ </p>
+ <p>
+ (ii) For stores, opera houses, theatres, day-run factories, and similar
+ service, the generator must have a rated capacity of from 30 to 50 per
+ cent, in excess of the total number of burners installed.
+ </p>
+ <p>
+ (iii) For saloons and all night or continued service, the generator must
+ have a rated capacity of from 100 to 200 per cent. in excess of the total
+ number of burners installed.
+ </p>
+ <p>
+ (<i>c</i>) A small generator must never be installed to supply a large
+ number of lights, even though it seems probable that only a few lights
+ will be used at a time. <i>An overworked generator adds to the cost of
+ producing acetylene gas</i>.
+ </p>
+ <p>
+ 5. CARBIDE CHARGES.--Must be sufficient to furnish gas continuously for
+ the maximum lighting period to all burners installed. In determining
+ charges lump carbide must be estimated as capable of producing 4-1/2 cubic
+ foot of gas to the pound, commercial 1/4-inch carbide 4 cubic feet of gas
+ to the pound, and burners must be considered as requiring at least 25 per
+ cent. more than their rated consumption of gas.
+ </p>
+ <p>
+ 6. BURNERS.--Burners consuming one-half of a cubic foot of gas per hour
+ are considered standard in rating generators. Those having a greater or
+ less capacity will decrease or increase the number of burners allowable in
+ proportion.
+ </p>
+ <p>
+ Burners usually consume from 25 to 100 per cent. more than their rated
+ consumption of gas, depending largely on the working pressure. The so-
+ called 1/2-foot burner when operated at pressures of from 20- to 25-
+ tenths inches water column (2 to 2-1/2 inches) is usually used with best
+ economy.
+ </p>
+ <p>
+ 7. PIPING.--(<i>a</i>) Connexions from generators to service-pipes must be
+ made with right and left thread nipples or long thread nipples with lock
+ nuts. All forms of unions are prohibited.
+ </p>
+ <p>
+ (<i>b</i>) Piping must, as far as possible, be arranged so that any
+ moisture will drain back to the generator. If low points occur of
+ necessity in any piping, they must be drained through tees into drip cups
+ permanently closed with screw caps or plugs. No pet-cocks shall be used.
+ </p>
+ <p>
+ (<i>c</i>) A valve and by-pass connexion must be provided from the
+ service-pipe to the blow-off for removing the gas from the holder in case
+ it should be necessary to do so.
+ </p>
+ <p>
+ (<i>d</i>) The schedule of pipe sizes for piping from generators to
+ burners should conform to that commonly used for ordinary gas, but in no
+ case must the feeders be smaller than three-eighths inch.
+ </p>
+ <p>
+ The following schedule is advocated:
+ </p>
+<pre xml:space="preserve">
+ 3/8 inch pipe, 26 feet, three burners.
+ 1/2 inch pipe, 30 feet, six burners.
+ 3/4 inch pipe, 50 feet, twenty burners.
+ 1 inch pipe, 70 feet, thirty-five burners.
+ 1-1/4 inch pipe, 100 feet, sixty burners.
+ 1-1/2 inch pipe, 150 feet, one hundred burners.
+ 2 inch pipe, 200 feet, two hundred burners.
+ 2-1/2 inch pipe, 300 feet, three hundred burners.
+ 3 inch pipe, 450 feet, four hundred and fifty burners,
+ 3-1/2 inch pipe, 500 feet, six hundred burners.
+ 4 inch pipe, 600 feet, seven hundred and fifty burners.
+</pre>
+ <p>
+ (<i>e</i>) Machines of the carbide-feed type must not be fitted with
+ continuous drain connexions leading to sewers, but must discharge into
+ suitable open receptacles which may have such connections.
+ </p>
+ <p>
+ (<i>f</i>) Piping must be thoroughly tested both before and after the
+ burners have been installed. It must not show loss in excess of 2 inches
+ within twelve hours when subjected to a pressure equal to that of 15
+ inches of mercury.
+ </p>
+ <p>
+ (<i>g</i>) Piping and connexions must be installed by persons experienced
+ in the installation of acetylene apparatus.
+ </p>
+ <p>
+ 8. CARE AND ATTENDANCE.--In the care of generators designed for a lighting
+ period of more than five hours always clean and recharge the generating
+ chambers at regular stated intervals, regardless of the number of burners
+ actually used.
+ </p>
+ <p>
+ Where generators are not used throughout the entire year always remove all
+ water and gas and clean thoroughly at the end of the season during which
+ they are in service.
+ </p>
+ <p>
+ It is usually necessary to take the bell portion out and invert it so as
+ to allow all gas to escape. This should never be done in the presence of
+ artificial light or fire of any kind.
+ </p>
+ <p>
+ Always observe a regular time, during daylight hours only, for attending
+ to and charging the apparatus.
+ </p>
+ <p>
+ In charging the generating chambers of water-feed machines clean all
+ residuum carefully from the containers and remove it at once from the
+ building. Separate from the mass any unslacked carbide remaining and
+ return it to the containers, adding now carbide as required. Be careful
+ never to fill the containers over the specified mark, as it is important
+ to allow for the swelling of the carbide when it comes in contact with
+ water. The proper action and economy of the machine are dependent on the
+ arrangement and amount of carbide placed in the generator. Carefully guard
+ against the escape of gas.
+ </p>
+ <p>
+ Whenever recharging with carbide always replenish the water-supply.
+ </p>
+ <p>
+ Never deposit residuum or exhausted material from water-feed machines in
+ sewer-pipes or near inflammable material.
+ </p>
+ <p>
+ Always keep water-tanks and water-seals filled with clean water.
+ </p>
+ <p>
+ Never test the generator or piping for leaks with a flame, and never apply
+ flame to an outlet from which the burner has been removed.
+ </p>
+ <p>
+ Never use a lighted match, lamp, candle, lantern or any open light near
+ the machine.
+ </p>
+ <p>
+ Failure to observe the above cautions is as liable to endanger life as
+ property.
+ </p>
+ <p>
+ 9. OUTSIDE GENERATOR HOUSES.--(<i>a</i>) Outside generator houses should
+ not be located within 5 feet of any opening into, nor shall they open
+ toward any adjacent building, and must be kept under lock and key.
+ </p>
+ <p>
+ (<i>b</i>) The dimensions must be no greater than the apparatus requires
+ to allow convenient room for recharging and inspection of parts. The floor
+ must be at least 12 inches above grade and the entire structure thoroughly
+ weather-proof.
+ </p>
+ <p>
+ (<i>c</i>) Generator houses must be thoroughly ventilated, and any
+ artificial heating necessary to prevent freezing shall be done by steam or
+ hot-water systems.
+ </p>
+ <p>
+ (<i>d</i>) Generator houses must not be used for the storage of calcium
+ carbide except in accordance with the rules relating to that subject (<i>vide</i>
+ Chapter II.).
+ </p>
+ <p>
+ <i>Class B.--Stationary Non-Automatic Apparatus</i>.
+ </p>
+ <p>
+ 10. FOUNDATIONS.--(<i>a</i>) Must be of brick, stone or concrete.
+ </p>
+ <p>
+ (<i>b</i>) Must be so arranged that the machine will be level and so that
+ strain will not be brought upon the connexions.
+ </p>
+ <p>
+ 11. GAS-HOUSES.--(<i>a</i>) Must be constructed entirely of non-
+ combustible material and must not be lighted by any system of illumination
+ involving open flames.
+ </p>
+ <p>
+ (<i>b</i>) Must be heated, where artificial heating is necessary to
+ prevent freezing, by steam or hot-water systems, the heater to be located
+ in a separate building, and no open flames to be permitted within
+ generator enclosures.
+ </p>
+ <p>
+ (<i>c</i>) Must be kept closed and locked excepting during daylight hours.
+ </p>
+ <p>
+ (<i>d</i>) Must be provided with a permanent and effective system of
+ ventilation which will be operative at all times, regardless of the
+ periods of operation of the plant.
+ </p>
+ <p>
+ 12. ESCAPE-PIPES.--Each generator must be provided with a vent-pipe of
+ ample size, substantially installed, without traps. It must be carried to
+ a suitable point outside the building and terminate in an approved hood
+ located at least 12 feet above ground and remote from windows.
+ </p>
+ <p>
+ The hood must be constructed in such a manner that it cannot be obstructed
+ by rain, snow, ice, insects or birds.
+ </p>
+ <p>
+ 13. CARE AND MAINTENANCE.--All charging and cleaning of apparatus,
+ generation of gas and execution of repairs must be done during daylight
+ hours only, and generators must not be manipulated or in any way tampered
+ with in the presence of artificial light.
+ </p>
+ <p>
+ This will require gasholders of a capacity sufficient to supply all lights
+ installed for the maximum lighting period, without the necessity of
+ generation of gas at night or by artificial light.
+ </p>
+ <p>
+ In the operation of generators of the carbide-feed type it is important
+ that only a limited amount of carbide be fed into a given body of water.
+ An allowance of at least one gallon of generating water per pound of
+ carbide must be made in every case, and when this limit has been reached
+ the generator should be drained and flushed, and clean water introduced.
+ These precautions are necessary to avoid over-heating during generation
+ and accumulation of hard deposits of residuum in the generating chamber.
+ </p>
+ <p>
+ (Rule 14, referring to the storage of carbide, has been quoted in Chapter
+ II. (page 19)).
+ </p>
+ <p>
+ RULES FOR THE CONSTRUCTION OF GENERATORS.
+ </p>
+ <p>
+ The following Rules are intended to provide only against the more
+ hazardous defects usually noted in apparatus of this kind. The Rules do
+ not cover all details of construction nor the proper proportioning of
+ parts, and devices which comply with these requirements alone are not
+ necessarily suitable for listing as permissible for use. These points are
+ often only developed in the examination required before permission is
+ given for installation.
+ </p>
+ <p>
+ <i>Class A.--Stationary Apparatus for Isolated Installations.</i>
+ </p>
+ <p>
+ 15. GENERAL RULES. GENERATORS.--(<i>a</i>) Must be made of iron or steel,
+ and in a manner and of material to insure stability and durability.
+ </p>
+ <p>
+ (<i>b</i>) Must be automatically regulated and uniform in their action,
+ producing gas only as immediate consumption demands, and so designed that
+ gas is generated without producing sufficient heat to cause yellow
+ discoloration of residuum (which will occur at about 500° F.) or abnormal
+ pressure at any stage of the process when using carbide of any degree of
+ fineness.
+ </p>
+ <p>
+ The presence of excessive heat tends to change the chemical character of
+ the gas and may even cause its ignition, while in machines of the
+ carbide-feed type, finely divided carbide will produce excessive pressure
+ unless provision is made to guard against it.
+ </p>
+ <p>
+ (<i>c</i>) Must be so arranged that during recharging, back flow of gas
+ from the gasholder will be automatically prevented, or so arranged that it
+ will be impossible to charge the apparatus without first closing the
+ supply-pipe to the gasholder, and to the other generating chambers if
+ several are used.
+ </p>
+ <p>
+ This is intended to prevent the dangerous escape of gas.
+ </p>
+ <p>
+ (<i>d</i>) The water or carbide supply to the generating chamber must be
+ so arranged that gas will be generated long enough in advance of the
+ exhaustion of the supply already in the gasholder to allow the using of
+ all lights without exhausting such supply.
+ </p>
+ <p>
+ This provides for the continuous working of the apparatus under all
+ conditions of water-feed and carbide charge, and it obviates the
+ extinction of lights through intermittent action of the machine.
+ </p>
+ <p>
+ (<i>e</i>) No valves or pet-cocks opening into the room from the gas-
+ holding part or parts, the draining of which will allow an escape of gas,
+ are permitted, and condensation from all parts of the apparatus must be
+ automatically removed without the use of valves or mechanical working
+ parts.
+ </p>
+ <p>
+ Such valves and pet-cocks are not essential; their presence increases the
+ possibility of leakage. The automatic removal of condensation from the
+ apparatus is essential to the safe working of the machine.
+ </p>
+ <p>
+ U-traps opening into the room from the gas-holding parts must not be used
+ for removal of condensation. All sealed drip connexions must be so
+ arranged as to discharge gas to the blow-off when blown out, and the seals
+ must be self-restoring upon relief of abnormal pressure.
+ </p>
+ <p>
+ (<i>f</i>) The apparatus must be capable of withstanding fire from outside
+ causes.
+ </p>
+ <p>
+ Sheet-metal joints must be double-seamed or riveted and thoroughly sweated
+ with solder. Pipes must be attached to sheet-metal with lock-nuts or
+ riveted flanges.
+ </p>
+ <p>
+ This prohibits the use of wood or of joints relying entirely upon solder.
+ </p>
+ <p>
+ (<i>g</i>) Gauge glasses, the breakage of which would allow the escape of
+ gas, must not be used.
+ </p>
+ <p>
+ (<i>h</i>) The use of mercury seals is prohibited.
+ </p>
+ <p>
+ Mercury has been found unreliable as a seal in acetylene apparatus.(<i>i</i>)
+ Combustible oils must not be used in connexion with the apparatus.
+ </p>
+ <p>
+ (<i>j</i>) The construction must be such that liquid seals shall not
+ become thickened by the deposit of lime or other foreign matter.
+ </p>
+ <p>
+ (<i>k</i>) The apparatus must be constructed so that accidental siphoning
+ of water will be impossible.
+ </p>
+ <p>
+ (<i>l</i>) Flexible tubing, swing joints, unions, springs, mechanical
+ check-valves, chains, pulleys, stuffing-boxes and lead or fusible piping
+ must not be used on acetylene apparatus except where failure of such parts
+ will not vitally affect the working or safety of the machine.
+ </p>
+ <p>
+ Floats must not be used excepting in cases where failure will result only
+ in rendering the machine inoperative.
+ </p>
+ <p>
+ (<i>m</i>) Every machine must be plainly marked with the maximum number of
+ lights it is designed to supply, the amount of carbide necessary for a
+ single charge, the manufacturer's name and the name of the machine.
+ </p>
+ <p>
+ 16. GENERATING CHAMBERS.--(<i>a</i>) Must be constructed of galvanised
+ iron or steel not less than No. 24 U.S. Standard gauge in thickness for
+ capacities up to and including 20 gallons, not less than No. 22 U.S.
+ Standard gauge for capacities between 20 and 75 gallons, and not less than
+ No. 20 U.S. Standard gauge for capacities in excess of 75 gallons.
+ </p>
+ <p>
+ (<i>b</i>) Must each be connected with the gasholder in such a manner that
+ they will, at all times, give open connexion either to the gasholder or to
+ the blow-off pipe to the outer air.
+ </p>
+ <p>
+ This prevents dangerous pressure within or the escape of gas from the
+ generating chamber.
+ </p>
+ <p>
+ (<i>c</i>) Must be so constructed that not more than 5 pounds of carbide
+ can be acted upon at once, in machines which apply water in small
+ quantities to the carbide.
+ </p>
+ <p>
+ This tends to reduce the danger of overheating and excessive after-
+ generation by providing for division of the carbide charges in machines of
+ this type.
+ </p>
+ <p>
+ (<i>d</i>) Must be provided with covers having secure fastenings to hold
+ them properly in place and those relying on a water-seal must be submerged
+ in at least 12 inches of water. Water-seal chambers for covers depending
+ on a water-seal must be 1-1/2 inches wide and 15 inches deep, excepting
+ those depending upon the filling of the seal chambers for the generation
+ of gas, where 9 inches will be sufficient.
+ </p>
+ <p>
+ (<i>e</i>) Must be so designed that the residuum will not clog or affect
+ the working of the machine and can conveniently be handled and removed.
+ </p>
+ <p>
+ (<i>f</i>) Must be provided with suitable vent connexions to the blow-off
+ pipe so that residuum may be removed and the generating water replaced
+ without causing siphoning or introducing air to the gasholder upon
+ recharging.
+ </p>
+ <p>
+ This applies to machines of the carbide-feed type.
+ </p>
+ <p>
+ (<i>g</i>) Feed mechanism for machines of the carbide-feed type must be so
+ designed that the direct fall of carbide from the carbide holder into the
+ water of the generator is prevented at all positions of the feed
+ mechanisms; or, when actuated by the rise and fall of a gas-bell, must be
+ so arranged that the feed-valve will not remain open after the landing of
+ the bell, and so that the feed valve remains inoperative as long as the
+ filling opening on the carbide hopper remains open. Feed mechanisms must
+ always be far enough above the water-level to prevent clogging from the
+ accumulation of damp lime. For this purpose the distance should be not
+ less than 10 inches.
+ </p>
+ <p>
+ 17. CARBIDE CHAMBERS.--(<i>a</i>) Must be constructed of galvanised iron
+ or steel not less than No. 24 U.S. Standard gauge in thickness for
+ capacities up to and including 50 pounds and not less than No. 22 U.S.
+ Standard gauge for capacities in excess of 50 pounds.
+ </p>
+ <p>
+ (<i>b</i>) Must have sufficient carbide capacity to supply the full number
+ of burners continuously and automatically during the maximum lighting
+ period.
+ </p>
+ <p>
+ This rule removes the necessity of recharging or attending to the machine
+ at improper hours. Burners almost invariably require more than their rated
+ consumption of gas, and carbide is not of staple purity, and there should
+ therefore be an assurance of sufficient quantity to last as long as light
+ is needed. Another important consideration is that in some establishments
+ burners are called upon for a much longer period of lighting than in
+ others, requiring a generator of greater gas-producing capacity. Machines
+ having several generating chambers must automatically begin generation in
+ each upon exhaustion of the preceding chamber.
+ </p>
+ <p>
+ (<i>c</i>) Must be arranged so that the carbide holders or charges may be
+ easily and entirely removed in case of necessity.
+ </p>
+ <p>
+ 18. GASHOLDERS.--(<i>a</i>) Must be constructed of galvanised iron or
+ steel not less than No. 24 U.S. Standard gauge in thickness for capacities
+ up to and including 20 gallons, not less than No. 22 U.S. Standard gauge
+ for capacities between 20 and 75 gallons, and not less than No. 20 U.S.
+ Standard gauge for capacities in excess of 75 gallons.
+ </p>
+ <p>
+ Gas-bells, if used, may be two gauges lighter than holders.
+ </p>
+ <p>
+ Condensation chambers, if placed under holders, to be of same gauge as
+ holders.
+ </p>
+ <p>
+ (<i>b</i>) Must be of sufficient capacity to contain all gas generated
+ after all lights have been extinguished.
+ </p>
+ <p>
+ If the holder is too small and blows off frequently after the lights are
+ extinguished there is a waste of gas. This may suggest improper working of
+ the apparatus and encourage tampering.
+ </p>
+ <p>
+ (<i>c</i>) Must, when constructed on the gasometer principle, be so
+ arranged that when the gas-bell is filled to its maximum with gas at
+ normal pressure its lip or lower edge will extend at least 9 inches below
+ the inner water-level.
+ </p>
+ <p>
+ (<i>d</i>) Must, when constructed on the gasometer principle, have the
+ dimensions of the tank portion so related to those of the bell that a
+ pressure of at least 11 inches will be necessary before gas can be forced
+ from the holder.
+ </p>
+ <p>
+ (<i>e</i>) The bell portion of a gasholder constructed on the gasometer
+ principle must be provided with a substantial guide to its upward
+ movement, preferably in the centre of the holder, carrying a stop acting
+ to chock the bell 1 inch above the normal blow-off point.
+ </p>
+ <p>
+ This tends to insure the proper action of the bell and decreases the
+ liability of escaping gas.
+ </p>
+ <p>
+ (<i>f</i>) A space of at least three-quarters of an inch must be allowed
+ between the sides of the tank and the bell.
+ </p>
+ <p>
+ (<i>g</i>) All water-seals must be so arranged that the water-level may be
+ readily seen and maintained.
+ </p>
+ <p>
+ 19. WATER-SUPPLY.--(<i>a</i>) The supply of water to the generator for
+ generating purposes must not be taken from the water-seal of any gasholder
+ constructed on the gasometer principle, unless the feed mechanism is so
+ arranged that the water-seals provided for in Rules 18, (<i>c</i>), (<i>d</i>),
+ and (<i>e</i>) may be retained under all conditions. This provides for the
+ proper level of water in the gasholder.
+ </p>
+ <p>
+ (<i>b</i>) In cases where machines of the carbide-feed type are supplied
+ with water from city water-mains or house-pipes, the pipe connexion must
+ discharge into the regularly provided filling trap on the generator and
+ not through a separate continuous connexion leading into the generating
+ chamber.
+ </p>
+ <p>
+ This is to prevent the expulsion of explosive mixtures through the filling
+ trap in refilling.
+ </p>
+ <p>
+ 20. RELIEFS OR SAFETY BLOW-OFFS.--(<i>a</i>) Must in all cases be
+ provided, and must afford free vent to the outer air for any over-
+ production of gas, and also afford relief in case of abnormal pressure in
+ the machine.
+ </p>
+ <p>
+ Both the above-mentioned vents may be connected, with the same escape-
+ pipe.
+ </p>
+ <p>
+ (<i>b</i>) Must be of at least 3/4-inch internal diameter and be provided
+ with suitable means for connecting to the pipe loading outside of the
+ building.
+ </p>
+ <p>
+ (<i>c</i>) Must be constructed without valves or other mechanical working
+ parts.
+ </p>
+ <p>
+ (<i>d</i>) Apparatus requiring pressure regulators must be provided with
+ an additional approved safety blow-off attachment located between the
+ pressure regulator and the service-pipes and discharging to the outer air.
+ </p>
+ <p>
+ This is intended to prevent the possibility of undue pressure in the
+ service-pipes due to failure of the pressure regulator.
+ </p>
+ <p>
+ 21. PRESSURES.--(<i>a</i>) The working pressure at the generator must not
+ vary more than ten-tenths (1) inch water column under all conditions of
+ carbide charge and feed, and between the limits of no load and 50 per
+ cent. overload.
+ </p>
+ <p>
+ (<i>b</i>) Apparatus not requiring pressure regulators must be so arranged
+ that the gas pressure cannot exceed sixty-tenths (6) inches water column.
+ </p>
+ <p>
+ This requires the use of the pressure relief provided for in Rule No. 20 (<i>a</i>).
+ </p>
+ <p>
+ (<i>c</i>) Apparatus requiring pressure regulators must be so arranged
+ that the gas pressure cannot exceed three pounds to the square inch.
+ </p>
+ <p>
+ The pressure limit of 3 pounds is taken since that is the pressure
+ corresponding to a water column about 6 feet high, which is about, the
+ limit in point of convenience for water-sealed reliefs.
+ </p>
+ <p>
+ 22. AIR MIXTURES.--Generators must be so arranged as to contain the
+ minimum amount of air when first started or recharged, and no device or
+ attachment facilitating or permitting mixture of air with the gas prior to
+ consumption, except at the burners, shall be allowed.
+ </p>
+ <p>
+ Owing to the explosive properties of acetylene mixed with air, machines
+ must be so designed that such mixtures are impossible.
+ </p>
+ <p>
+ 23. PURIFIERS.--(<i>a</i>) Must be constructed of galvanised iron or steel
+ not less than No. 24 U.S. Standard gauge in thickness.
+ </p>
+ <p>
+ (<i>b</i>) Where installed, purifiers must conform to the general rules
+ for the construction of other acetylene apparatus and allow the free
+ passage of gas.
+ </p>
+ <p>
+ (<i>c</i>) Purifiers must contain no carbide for drying purposes.
+ </p>
+ <p>
+ (<i>d</i>) Purifiers must be located inside of gasholders, or, where
+ necessarily outside, must have no hand-holes which can be opened without
+ first shutting off the gas-supply.
+ </p>
+ <p>
+ 24. PRESSURE REGULATORS.--(<i>a</i>) Must conform to the rules for the
+ construction of other acetylene apparatus so far as they apply and must
+ not be subject to sticking or clogging.
+ </p>
+ <p>
+ (<i>b</i>) Must be capable of maintaining a uniform pressure, not varying
+ more than four-tenths inch water column, at any load within their rating.
+ </p>
+ <p>
+ (<i>c</i>) Must be installed between valves in such a manner as to
+ facilitate inspection and repairs.
+ </p>
+ <p>
+ <i>Class B.--Stationary Apparatus for Central Station Service.</i>
+ </p>
+ <p>
+ Generators of over 300 lights capacity for central station service are not
+ required to be automatic in operation. Generators of less than 300 lights
+ capacity must be automatic in operation and must comply in every respect
+ with the requirements of Class A.
+ </p>
+ <p>
+ 25. GENERAL RULES. GENERATORS.--(<i>a</i>) Must be substantially
+ constructed of iron or steel and be protected against depreciation by an
+ effective and durable preventive of corrosion.
+ </p>
+ <p>
+ Galvanising is strongly recommended as a protection against oxidation, and
+ it may to advantage be reinforced by a thorough coating of asphaltum or
+ similar material.
+ </p>
+ <p>
+ (<i>b</i>) Must contain no copper or alloy of copper in contact with
+ acetylene, excepting in valves.
+ </p>
+ <p>
+ (<i>c</i>) Must be so arranged that generation will take place without
+ overheating; temperatures in excess of 500° F. to be considered excessive.
+ </p>
+ <p>
+ (<i>d</i>) Must be provided with means for automatic removal of
+ condensation from gas passages.
+ </p>
+ <p>
+ (<i>e</i>) Must be provided with suitable protection against freezing of
+ any water contained in the apparatus.
+ </p>
+ <p>
+ No salt or other corrosive chemical is permissible as a protection against
+ freezing.
+ </p>
+ <p>
+ (<i>f</i>) Must in general comply with the requirements governing the
+ construction of apparatus for isolated installations so far as they are
+ applicable.
+ </p>
+ <p>
+ (<i>g</i>) Must be so arranged as to insure correct procedure in
+ recharging and cleaning.
+ </p>
+ <p>
+ (<i>h</i>) Generators of the carbide-feed type must be provided with some
+ form of approved measuring device to enable the attendant to determine
+ when the maximum allowable quantity of carbide has been fed into the
+ generating chamber.
+ </p>
+ <p>
+ In the operation of generators of this type an allowance of at least 1
+ gallon of clean generating water per pound of carbide should be made, and
+ the generator should be cleaned after slaking of every full charge. Where
+ lump carbide is used the lumps may become embedded in the residuum, if the
+ latter is allowed to accumulate at the bottom of the generating chamber,
+ causing overheating from slow and restricted generation, and rendering the
+ mass more liable to form a hard deposit and bring severe stresses upon the
+ walls of the generator by slow expansion.
+ </p>
+ <p>
+ 26. GENERATING CHAMBERS.--(<i>a</i>) Must each be connected with the
+ gasholder in such a manner that they will, at all times, give open
+ connexion either to the gasholder or to the blow-off pipe into the outer
+ air.
+ </p>
+ <p>
+ (<i>b</i>) Must be so arranged as to guard against appreciable escape of
+ gas to the room at any time during the introduction of the charges.
+ </p>
+ <p>
+ (<i>c</i>) Must be so designed that the residuum will not clog or affect
+ the operation of the machine and can conveniently be handled and removed.
+ </p>
+ <p>
+ (<i>d</i>) Must be so arranged that during the process of cleaning and
+ recharging the back-flow of gas from the gasholder or other generating
+ chambers will be automatically prevented.
+ </p>
+ <p>
+ 27. GASHOLDERS.--(<i>a</i>) Must be of sufficient capacity to contain at
+ least 4 cubic feet of gas per 1/2-foot burner of the rating. This is to
+ provide for the requisite lighting period without the necessity of making
+ gas at night, allowance being made for the enlargement of burners caused
+ by the use of cleaners.
+ </p>
+ <p>
+ (<i>b</i>) Must be provided with suitable guides to direct the movement of
+ the bell throughout its entire travel.
+ </p>
+ <p>
+ 28. PRESSURE RELIEFS.--Must in all cases be provided, and must be so
+ arranged as to prevent pressure in excess of 100-tenths (10) inches water
+ column in the mains.
+ </p>
+ <p>
+ 29. PRESSURES.--Gasholders must be adjusted to maintain a pressure of
+ approximately 25-tenths (2.5) inches water column in the mains. <br />
+ <br /> <br />
+ </p>
+ <h2>
+ <a name="linkv" id="v">CHAPTER V</a>
+ </h2>
+ <h3>
+ THE TREATMENT OF ACETYLENE AFTER GENERATION
+ </h3>
+ <p>
+ IMPURITIES IN CALCIUM CARBIDE.--The calcium carbide manufactured at the
+ present time, even when of the best quality commercially obtainable, is by
+ no means a chemically pure substance; it contains a large number of
+ foreign bodies, some of which evolve gas on treatment with water. To a
+ considerable extent this statement will probably always remain true in the
+ future; for in order to make absolutely pure carbide it would be necessary
+ for the manufacturer to obtain and employ perfectly pure lime, carbon, and
+ electrodes in an electric furnace which did not suffer attack during the
+ passage of a powerful current, or he would have to devise some process for
+ simultaneously or subsequently removing from his carbide those impurities
+ which were derived from his impure raw materials or from the walls of his
+ furnace--and either of these processes would increase the cost of the
+ finished article to a degree that could hardly be borne. Beside the
+ impurities thus inevitably arising from the calcium carbide decomposed,
+ however, other impurities may be added to acetylene by the action of a
+ badly designed generator or one working on a wrong system of construction;
+ and therefore it may be said at once that the crude gas coming from the
+ generating plant is seldom fit for immediate consumption, while if it be
+ required for the illumination of occupied rooms, it must invariably be
+ submitted to a rigorous method of chemical purification.
+ </p>
+ <p>
+ IMPURITIES OF ACETYLENE.--Combining together what may be termed the
+ carbide impurities and the generator impurities in crude acetylene, the
+ foreign bodies are partly gaseous, partly liquid, and partly solid. They
+ may render the gas dangerous from the point of view of possible
+ explosions; they, or the products derived from them on combustion, may be
+ harmful to health if inspired, injurious to the fittings and decorations
+ of rooms, objectionable at the burner orifices by determining, or
+ assisting in, the formation of solid growths which distort the flame and
+ so reduce its illuminating power; they may give trouble in the pipes by
+ condensing from the state of vapour in bends and dips, or by depositing,
+ if they are already solid, in angles, &amp;c., and so causing stoppages;
+ or they may be merely harmful economically by acting as diluents to the
+ acetylene and, by having little or no illuminating value of themselves,
+ causing the gas to emit less light than it should per unit of volume
+ consumed, more particularly, of course, when the acetylene is not burnt
+ under the mantle. Also, not being acetylene, or isomeric therewith, they
+ require, even if they are combustible, a different proportion of oxygen
+ for their perfect combustion; and a good acetylene jet is only calculated
+ to attract precisely that quantity of air to the flame which a gas having
+ the constitution C_2H_2 demands. It will be apparent without argument that
+ a proper system of purification is one that is competent to remove the
+ carbide impurities from acetylene, so far as that removal is desirable or
+ necessary; it should not be called upon to extract the generator
+ impurities, because the proper way of dealing with them is, to the utmost
+ possible extent, to prevent their formation. The sole exception to this
+ rule is that of water-vapour, which invariably accompanies the best
+ acetylene, and must be partially removed as soon as convenient. Vapour of
+ water almost always accompanies acetylene from the generator, even when
+ the apparatus does not belong to those systems of working where liquid
+ water is in excess, this being due to the fact that in a generator where
+ the carbide is in excess the temperature tends to rise until part of the
+ water is vapourised and carried out of the decomposing chamber before it
+ has an opportunity of reacting with the excess of carbide. The issuing gas
+ is therefore more or less hot, and it usually comes from the generating
+ chamber saturated with vapour, the quantity needed so to saturate it
+ rising as the temperature of the gas increases. Practically speaking,
+ there is little objection to the presence of water-vapour in acetylene
+ beyond the fear of deposition of liquid in the pipes, which may accumulate
+ till they are partially or completely choked, and may even freeze and
+ burst them in very severe weather. Where the chemical purifiers, too,
+ contain a solid material which accidentally or intentionally acts as a
+ drier by removing moisture from the acetylene, it is a waste of such
+ comparatively expensive material to allow gas to enter the purifier wetter
+ than need be.
+ </p>
+ <p>
+ EXTRACTION OF MOISTURE.--In all large plants the extraction of the
+ moisture may take place in two stages. Immediately after the generator,
+ and before the washer if the generator requires such an apparatus to
+ follow it, a condenser is placed. Here the gas is made to travel somewhat
+ slowly through one or more pipes surrounded with cold air or water, or is
+ made to travel through a space containing pipes in which cold water is
+ circulating, the precise method of constructing the condenser being
+ perfectly immaterial so long as the escaping gas has a temperature not
+ appreciably exceeding that of the atmosphere. So cooled, however, the gas
+ still contains much water-vapour, for it remains saturated therewith at
+ the temperature to which it is reduced, and by the inevitable law of
+ physics a further fall in temperature will be followed by a further
+ deposition of liquid water from the acetylene. Manifestly, if the
+ installation is so arranged that the gas can at no part of the service and
+ on no occasion fall to a lower temperature than that at which it issues
+ from the condenser, the removal of moisture as effected by such a
+ condenser will be sufficient for all practical purposes; but at least in
+ all large plants where a considerable length of main is exposed to the
+ air, a more complete moisture extractor must be added to the plant, or
+ water will be deposited in the pipes every cold night in the winter. It
+ is, however, useless to put a chemical drier, or one more searching in its
+ action than a water-cooled condenser, at so early a position in the
+ acetylene plant, because the gas will be subsequently stored in a water-
+ sealed holder, where it will most probably once again be saturated with
+ moisture from the seal. When such generators are adopted as require to
+ have a specific washer placed after them in order to remove the water-
+ soluble impurities, <i>e.g.</i>, those in which the gas does not actually
+ bubble through a considerable quantity of liquid in the generating chamber
+ itself, it is doubtful whether a separate condenser is altogether
+ necessary, because, as the water in the washer can easily be kept at the
+ atmospheric temperature (by means of water circulating in pipes or
+ otherwise), the gas will be brought to the atmospheric temperature in the
+ washer, and at that temperature it cannot carry with it more than a
+ certain fixed proportion of moisture. The notion of partially drying a gas
+ by causing it to pass through water may appear paradoxical, but a
+ comprehension of physical laws will show that it is possible, and will
+ prove efficient in practice, when due attention is given to the facts that
+ the gas entering the washer is hot, and that it is subsequently to be
+ stored over water in a holder.
+ </p>
+ <p>
+ GENERATOR IMPURITIES.--The generator impurities present in the crudest
+ acetylene consist of oxygen and nitrogen, <i>i.e.</i>, the main
+ constituents of air, the various gaseous, liquid, and semi-solid bodies
+ described in Chapter II., which are produced by the polymerising and
+ decomposing action of heat upon the carbide, water, and acetylene in the
+ apparatus, and, whenever the carbide is in excess in the generator, some
+ lime in the form of a very fine dust. In all types of water-to-carbide
+ plant, and in some automatic carbide-feed apparatus, the carbide chamber
+ must be disconnected and opened each time a fresh charge has to be
+ inserted; and since only about one-third of the space in the container can
+ be filled with carbide, the remaining two-thirds are left full of air. It
+ is easy to imagine that the carbide container of a small generator might
+ be so large, or loaded with so small a quantity of carbide, or that the
+ apparatus might in other respects be so badly designed, that the gas
+ evolved might contain a sufficient proportion of air to render it liable
+ to explode in presence of a naked light, or of a temperature superior to
+ its inflaming-point. Were a cock, however, which should have been shut, to
+ be carelessly left open, an escape of gas from, rather than an
+ introduction of air into, the apparatus would follow, because the pressure
+ in the generator is above that of the atmosphere. As is well known,
+ roughly four-fifths by volume of the air consist of nitrogen, which is
+ non-inflammable and accordingly devoid of danger- conferring properties;
+ but in all flames the presence of nitrogen is harmful by absorbing much of
+ the heat liberated, thus lowering the temperature of that flame, and
+ reducing its illuminating power far more seriously. On the other hand, a
+ certain quantity of air in acetylene helps to prevent burner troubles by
+ acting as a mere diluent (albeit an inferior one to methane or marsh-gas),
+ and therefore it has been proposed intentionally to add air to the gas
+ before consumption, such a process being in regular use on the large scale
+ in some places abroad. As Eitner has shown (Chapter VI.) that in a
+ 3/4-inch pipe acetylene ceases to be explosive when mixed with less than
+ 47.7 per cent. of air, an amount of, say, 40 per cent. or less may in
+ theory be safely added to acetylene; but in practice the amount of air
+ added, if any, would have to be much smaller, because the upper limit of
+ explosibility of acetylene-air mixtures is not rigidly fixed, varying from
+ about 50 per cent. of air when the mixture is in a small vessel, and fired
+ electrically to about 25 per cent. of air in a large vessel approached
+ with a flame. Moreover, safely to prepare such mixtures, after the
+ proportion of air had been decided upon, would require the employment of
+ some additional perfectly trustworthy automatic mechanism to the plant to
+ draw into the apparatus a quantity of air strictly in accordance with the
+ volume of acetylene made --a pair of meters geared together, one for the
+ gas, the other for the air--and this would introduce extra complexity and
+ extra expense. On the whole the idea cannot be recommended, and the action
+ of the British Home Office in prohibiting the use of all such mixtures
+ except those unavoidably produced in otherwise good generators, or in
+ burners of the ordinary injector type, is perfectly justifiable. The
+ derivation and effect of the other gaseous and liquid generator impurities
+ in acetylene were described in Chapter II. Besides these, very hot gas has
+ been found to contain notable amounts of hydrogen and carbon monoxide,
+ both of which burn with non-luminous flames. The most plausible
+ explanation of their origin has been given by Lewes, who suggests that
+ they may be formed by the action of water-vapour upon very hot carbide or
+ upon carbon separated therefrom as the result of previous dissociation
+ among the gases present; the steam and the carbon reacting together at a
+ temperature of 500° C. or thereabouts in a manner resembling that of the
+ production of water-gas. The last generator impurity is lime dust, which
+ is calcium oxide or hydroxide carried forward by the stream of gas in a
+ state of extremely fine subdivision, and is liable to be produced whenever
+ water acts rapidly upon an excess of calcium carbide. This lime
+ occasionally appears in the alternative form of a froth in the pipes
+ leading directly from the generating chamber; for some types of
+ carbide-to-water apparatus, decomposing certain kinds of carbide, foam
+ persistently when the liquid in them becomes saturated with lime, and this
+ foam or froth is remarkably difficult to break up.
+ </p>
+ <p>
+ FILTERS.--It has just been stated that the purifying system added to an
+ acetylene installation should not be called upon to remove these generator
+ impurities; because their appearance in quantity indicates a faulty
+ generator, which should be replaced by one of better action. On the
+ contrary, with the exception of the gases which are permanent at
+ atmospheric temperature--hydrogen, carbon monoxide, nitrogen, and oxygen--
+ and which, once produced, must remain in the acetylene (lowering its
+ illuminating value, but giving no further trouble), extraction of these
+ generator impurities is quite simple. The dust or froth of lime will be
+ removed in the washer where the acetylene bubbles through water--the dust
+ itself can be extracted by merely filtering the gas through cotton-wool,
+ felt, or the like. The least volatile liquid impurities will be removed
+ partly in the condenser, partly in the washer, and partly by the
+ mechanical dry-scrubbing action of the solid purifying material in the
+ chemical purifier. To some extent the more volatile liquid bodies will be
+ removed similarly; but a complete extraction of them demands the
+ employment of some special washing apparatus in which the crude acetylene
+ is compelled to bubble (in finely divided streams) through a layer of some
+ non-volatile oil, heavy mineral lubricating oil, &amp;c.; for though
+ soluble in such oil, the liquid impurities are not soluble in, nor do they
+ mix with, water; and since they are held in the acetylene as vapours, a
+ simple passage through water, or through water-cooled pipes, does not
+ suffice for their recovery. It will be seen that a sufficient removal of
+ these generator impurities need throw no appreciable extra labour upon the
+ consumer of acetylene, for he can readily select a type of generator in
+ which their production is reduced to a minimum; while a cotton-wool or
+ coke filter for the gas, a water washer, which is always useful in the
+ plant if only employed as a non-return valve between the generator and the
+ holder, and the indispensable chemical purifiers, will take out of the
+ acetylene all the remaining generator impurities which need, and can, be
+ extracted.
+ </p>
+ <p>
+ CARBIDE IMPURITIES.--Neglecting very minute amounts of carbon monoxide and
+ hydrogen (which may perhaps come from cavities in the calcium carbide
+ itself), as being utterly insignificant from the practical point of view,
+ the carbide impurities of the gas fall into four main categories: those
+ containing phosphorus, those containing sulphur, those containing silicon,
+ and those containing gaseous ammonia. The phosphorus in the gas comes from
+ calcium phosphide in the calcium carbide, which is attacked by water, and
+ yields phosphoretted hydrogen (or phosphine, as it will be termed
+ hereafter). The calcium phosphide, in its turn, is produced in the
+ electric furnace by the action of the coke upon the phosphorus in
+ phosphatic lime--all commercially procurable lime and some varieties of
+ coke (or charcoal) containing phosphates to a larger or smaller extent.
+ The sulphur in the gas comes from aluminium sulphide in the carbide, which
+ is produced in the electric furnace by the interaction of impurities
+ containing aluminium and sulphur (clay-like bodies, &amp;c.) present in
+ the lime and coke; this aluminium sulphide is attacked by water and yields
+ sulphuretted hydrogen. Even in the absence of aluminium compounds,
+ sulphuretted hydrogen may be found in the gases of an acetylene generator;
+ here it probably arises from calcium sulphide, for although the latter is
+ not decomposed by water, it gradually changes in water into calcium
+ sulphydrate, which appears to suffer decomposition. When it exists in the
+ gas the silicon is derived from certain silicides in the carbide; but this
+ impurity will be dealt with by itself in a later paragraph. The ammonia
+ arises from the action of the water upon magnesium, aluminium, or possibly
+ calcium nitride in the calcium carbide, which are bodies also produced in
+ the electric furnace or as the carbide is cooling. In the gas itself the
+ ammonia exists as such; the phosphorus exists mainly as phosphine, partly
+ as certain organic compounds containing phosphorus, the exact chemical
+ nature of which has not yet been fully ascertained; the sulphur exists
+ partly as sulphuretted hydrogen and partly as organic compounds analogous,
+ in all probability, to those of phosphorus, among which Caro has found oil
+ of mustard, and certain bodies that he regards as mercaptans. [Footnote:
+ It will be convenient to borrow the phrase used in the coal-gas industry,
+ calling the compounds of phosphorus other than phosphine "phosphorus
+ compounds," and the compounds of sulphur other than sulphuretted hydrogen
+ "sulphur compounds." The "sulphur compounds" of coal-gas, however, consist
+ mainly of carbon bisulphide, which is certainly not the chief "sulphur
+ compound" in acetylene, even if present to any appreciable extent.] The
+ precise way in which these organic bodies are formed from the phosphides
+ and sulphides of calcium carbide is not thoroughly understood; but the
+ system of generation employed, and the temperature obtaining in the
+ apparatus, have much to do with their production; for the proportion of
+ the total phosphorus and sulphur found in the crude gas which exists as
+ "compounds" tends to be greater as the generating plant yields a higher
+ temperature. It should be noted that ammonia and sulphuretted hydrogen
+ have one property in common which sharply distinguishes them from the
+ sulphur "compounds," and from all the phosphorus compounds, including
+ phosphine. Ammonia and sulphuretted hydrogen are both very soluble in
+ water, the latter more particularly in the lime-water of an active
+ acetylene generator; while all the other bodies referred to are completely
+ insoluble. It follows, therefore, that a proper washing of the crude gas
+ in water should suffice to remove all the ammonia and sulphuretted
+ hydrogen from the acetylene; and as a matter of fact those generators in
+ which the gas is evolved in presence of a large excess of water, and in
+ which it has to bubble through such water, yield an acetylene practically
+ free from ammonia, and containing nearly all the sulphur which it does
+ contain in the state of "compounds." It must also be remembered that
+ chemical processes which are perfectly suited to the extraction of
+ sulphuretted hydrogen and phosphine are not necessarily adapted for the
+ removal of the other phosphorus and sulphur compounds.
+ </p>
+ <p>
+ WASHERS.--In designing a washer for the extraction of ammonia and
+ sulphuretted hydrogen it is necessary to see that the gas is brought into
+ most intimate contact with the liquid, while yet no more pressure than can
+ possibly be avoided is lost. Subdivision of the gas stream may be effected
+ by fitting the mouth of the inlet-pipe with a rose having a large number
+ of very small holes some appreciable distance apart, or by bending the
+ pipe to a horizontal position and drilling it on its upper surface with
+ numbers of small holes. Another method is to force the gas to travel under
+ a series of partitions extending just below the water- level, forming the
+ lower edges of those partitions either perfectly horizontal or with small
+ notches like the teeth of a saw. One volume of pure water only absorbs
+ about three volumes of sulphuretted hydrogen at atmospheric temperatures,
+ but takes up some 600 volumes of gaseous ammonia; and as ammonia always
+ accompanies the sulphuretted hydrogen, the latter may be said to be
+ absorbed in the washer by a solution of ammonia, a liquid in which
+ sulphuretted hydrogen is much more soluble. Therefore, since water only
+ dissolves about an equal volume of acetylene, the liquid in the washer
+ will continue to extract ammonia and sulphuretted hydrogen long after it
+ is saturated with the hydrocarbon. For this reason, <i>i.e.</i>, to avoid
+ waste of acetylene by dissolution in the clean water of the washer, the
+ plan is sometimes adopted of introducing water to the generator through
+ the washer, so that practically the carbide is always attacked by a liquid
+ saturated with acetylene. Provided the liquid in the generator does not
+ become seriously heated, there is no objection to this arrangement; but if
+ the water is heated strongly in the generator it loses much or all of its
+ solvent properties, and the impurities may be driven back again into the
+ washer. Clearly if the waste lime of the generator occurs as a dry or damp
+ powder, the plan mentioned is not to be recommended; but when the waste
+ lime is a thin cream--water being in large excess--it may be adopted. If
+ the generator produces lime dust among the gas, and if the acetylene
+ enters the washer through minute holes, a mechanical filter to remove the
+ dust must be inserted between the generator and the washer, or the
+ orifices of the leading pipe will be choked. Whenever a water-cooled
+ condenser is employed after the generator, in which the gas does not come
+ in contact with the water, that liquid may always be used to charge the
+ generator. For compactness and simplicity of parts the water of the holder
+ seal is occasionally used as the washing liquid, but unless the liquid of
+ the seal is constantly renewed it will thus become offensive, especially
+ if the holder is under cover, and it will also act corrosively upon the
+ metal of the tank and bell. The water-soluble impurities in acetylene will
+ not be removed completely by merely standing over the holder seal for a
+ short time, and it is not good practice to pass unnecessarily impure gas
+ into a holder. [Footnote: This is not a contradiction of what has been
+ said in Chapter III. about the relative position of holder and chemical
+ purifiers, because reference is now being made to ammonia and sulphuretted
+ hydrogen only.]
+ </p>
+ <p>
+ HARMFULNESS OF IMPURITIES.--The reasons why the carbide impurities must be
+ removed from acetylene before it is burned have now to be explained. From
+ the strictly chemical point of view there are three compounds of
+ phosphorus, all termed phosphoretted hydrogen or phosphine: a gas, PH_3; a
+ liquid, P_2H_4; and a solid, P_4H_2. The liquid is spontaneously
+ inflammable in presence of air; that is to say, it catches fire of itself
+ without the assistance of spark or flame immediately it comes in contact
+ with atmospheric oxygen; being very volatile, it is easily carried as
+ vapour by any permanent gas. The gaseous phosphine is not actually
+ spontaneously inflammable at temperatures below 100° C.; but it oxidises
+ so rapidly in air, even when somewhat diluted, that the temperature may
+ quickly rise to the point of inflammation. In the earliest days of the
+ acetylene industry, directly it was recognised that phosphine always
+ accompanies crude acetylene from the generator, it was believed that
+ unless the proportion were strictly limited by decomposing only a carbide
+ practically free from phosphides, the crude acetylene might exhibit
+ spontaneously inflammable properties. Lewes, indeed, has found that a
+ sample of carbide containing 1 per cent of calcium phosphide gave
+ (probably by local decomposition--the bulk of the phosphide suffering
+ attack first) a spontaneously inflammable gas; but when examining
+ specimens of commercial carbide the highest amount of phosphine he
+ discovered in the acetylene was 2.3 per cent, and this gas was not capable
+ of self-inflammation. According to Bullier, however, acetylene must
+ contain 80 per cent of phosphine to render it spontaneously inflammable.
+ Berdenich has reported a case of a parcel of carbide which yielded on the
+ average 5.1 cubic foot of acetylene per lb., producing gas which contained
+ only 0.398 gramme of phosphorus in the form of phosphine per cubic metre
+ (or 0.028 per cent. of phosphine) and was spontaneously inflammable. But
+ on examination the carbide in question was found to be very irregular in
+ composition, and some lumps produced acetylene containing a very high
+ proportion of phosphorus and silicon compounds. No doubt the spontaneous
+ inflammability was due to the exceptional richness of these lumps in
+ phosphorus. As manufactured at the present day, calcium carbide ordinarily
+ never contains an amount of phosphide sufficient to render the gas
+ dangerous on the score of spontaneous inflammability; but should inferior
+ material ever be put on the markets, this danger might have to be guarded
+ against by submitting the gas evolved from it to chemical analysis.
+ Another risk has been suggested as attending the use of acetylene
+ contaminated with phosphine (and to a minor degree with sulphuretted
+ hydrogen), viz., that being highly toxic, as they undoubtedly are, the gas
+ containing them might be extremely dangerous to breathe if it escaped from
+ the service, or from a portable lamp, unconsumed. Anticipating what will
+ be said in a later paragraph, the worst kind of calcium carbide now
+ manufactured will not yield a gas containing more than 0.1 per cent. by
+ volume of sulphuretted hydrogen and 0.05 per cent. of phosphine. According
+ to Haldane, air containing 0.07 per cent. of sulphuretted hydrogen
+ produces fatal results on man if it is breathed for some hours, while an
+ amount of 0.2 per cent. is fatal in 1- 1/2 minutes. Similar figures for
+ phosphine cannot be given, because poisoning therewith is very rare or
+ quite unknown: the cases of "phossy- jaw" in match factories being caused
+ either by actual contact with yellow phosphorus or by inhalation of its
+ vapour in the elemental state. However, assuming phosphine to be twice as
+ toxic as sulphuretted hydrogen, its effect in crude acetylene of the
+ above-mentioned composition will be equal to that of the sulphuretted
+ hydrogen, so that in the present connexion the gas may be said to be
+ equally toxic with a sample of air containing 0.2 per cent. of
+ sulphuretted hydrogen, which kills in less than two minutes. But this
+ refers only to crude acetylene undiluted with air; and being a
+ hydrocarbon--being in fact neither oxygen nor common air--acetylene is
+ irrespirable of itself though largely devoid of specific toxic action.
+ Numerous investigations have been made of the amount of acetylene (apart
+ from its impurities) which can be breathed in safety; but although these
+ point to a probable recovery after a fairly long-continued respiration of
+ an atmosphere charged with 30 per cent. of acetylene, the figure is not
+ trustworthy, because toxicological experiments upon animals seldom agree
+ with similar tests upon man. If crude acetylene were diluted with a
+ sufficient proportion of air to remove its suffocating qualities, the
+ percentage of specifically toxic ingredients would be reduced to a point
+ where their action might be neglected; and short of such dilution the
+ acetylene itself would in all probability determine pathological effects
+ long before its impurities could set up symptoms of sulphur and phosphorus
+ poisoning.
+ </p>
+ <p>
+ Ammonia is objectionable in acetylene because it corrodes brass fittings
+ and pipes, and because it is partially converted (to what extent is
+ uncertain) into nitrous and nitric acids as it passes through the flame.
+ Sulphur is objectionable in acetylene because it is converted into
+ sulphurous and sulphuric anhydrides, or their respective acids, as it
+ passes through the flame. Phosphorus is objectionable because in similar
+ circumstances it produces phosphoric anhydride and phosphoric acid. Each
+ of these acids is harmful in an occupied room because they injure the
+ decorations, helping to rot book-bindings, [Footnote: It is only fair to
+ state that the destruction of leather bindings is commonly due to traces
+ of sulphuric acid remaining in the leather from the production employed in
+ preparing it, and is but seldom caused directly by the products of
+ combustion coming from gas or oil.] tarnishing "gold-leaf" ornaments, and
+ spoiling the colours of dyed fabrics. Each is harmful to the human system,
+ sulphuric and phosphoric anhydrides (SO_3, and P_4O_10) acting as specific
+ irritants to the lungs of persons predisposed to affections of the
+ bronchial organs. Phosphorus, however, has a further harmful action:
+ sulphuric anhydride is an invisible gas, but phosphoric anhydride is a
+ solid body, and is produced as an extremely fine, light, white voluminous
+ dust which causes a haze, more or less opaque, in the apartment.
+ [Footnote: Lewes suggests that ammonia in the gas burnt may assist in the
+ production of this haze, owing to the formation of solid ammonium salts in
+ the state of line dust.] Immediately it comes in contact with atmospheric
+ moisture phosphoric anhydride is converted into phosphoric acid, but this
+ also occurs at first as a solid substance. The solidity and visibility of
+ the phosphoric anhydride and acid are beneficial in preventing highly
+ impure acetylene being unwittingly burnt in a room; but, on the other
+ hand, being merely solids in suspension in the air, the combustion
+ products of phosphorus are not so easily carried away from the room by the
+ means provided for ventilation as are the products of the combustion of
+ sulphur. Phosphoric anhydride is also partly deposited in the solid state
+ at the burner orifices, perhaps actually corroding the steatite jets, and
+ always assisting in the deposition of carbon from any polymerised
+ hydrocarbons in the acetylene; thus helping the carbon to block up or
+ distort those orifices. Whenever the acetylene is to be burnt on the
+ incandescent system under a mantle of the Welsbach or other type,
+ phosphorus, and possibly sulphur, become additionally objectionable, and
+ rigorous extraction is necessary. As is well known, the mantle is composed
+ of the oxides of certain "rare earths" which owe their practical value to
+ the fact that they are non-volatile at the temperature of the gas-flame.
+ When a gas containing phosphorus is burnt beneath such a mantle, the
+ phosphoric anhydride attacks those oxides, partially converting them into
+ the respective phosphates, and these bodies are less refractory. A mantle
+ exposed to the combustion products of crude acetylene soon becomes brittle
+ and begins to fall to pieces, occasionally showing a yellowish colour when
+ cold. The actual advantage of burning acetylene on the incandescent system
+ is not yet thoroughly established-- in this country at all events; but it
+ is clear that the process will not exhibit any economy (rather the
+ reverse) unless the plant is provided with most capable chemical
+ purifiers. Phosphorus, sulphur, and ammonia are not objectionable in crude
+ acetylene because they confer upon the gas a nauseous odour. From a
+ well-constructed installation no acetylene escapes unconsumed: the gas
+ remains wholly within the pipes until it is burnt, and whatever odour it
+ may have fails to reach the human nostrils. A house properly piped for
+ acetylene will be no more conspicuous by its odour than a house properly
+ piped for coal-gas. On the contrary, the fact that the carbide impurities
+ of acetylene, which, in the absolutely pure state, is a gas of somewhat
+ faint, hardly disagreeable, odour, do confer upon that gas a persistent
+ and unpleasant smell, is distinctly advantageous; for, owing to that
+ odour, a leak in the pipes, an unclosed tap, or a fault in the generating
+ plant is instantly brought to the consumer's attention. A gas wholly
+ devoid of odour would be extremely dangerous in a house, and would have to
+ be scented, as is done in the case of non-carburetted water-gas when it is
+ required for domestic purposes.
+ </p>
+ <p>
+ AMOUNTS OF IMPURITIES AND SCOPE OF PURIFICATION.--Partly for the reason
+ which has just been given, and partly on the ground of expense, a complete
+ removal of the impurities from crude acetylene is not desirable. All that
+ need be done is to extract sufficient to deprive the gas of its injurious
+ effects upon lungs, decorations, and burners. As it stands, however, such
+ a statement is not sufficiently precise to be useful either to consumers
+ of acetylene or to manufacturers of plant, and some more or less arbitrary
+ standard must be set up in order to define the composition of
+ "commercially pure" acetylene, as well as to gauge the efficiency of any
+ process of purification. In all probability such limit may be reasonably
+ taken at 0.1 milligramme of either sulphur or phosphorus (calculated as
+ elementary bodies) per 1 litre of acetylene, <i>i.e.</i>, (0.0-1.1 grain
+ per cubic foot; a quantity which happens to correspond almost exactly with
+ a percentage by weight of 0.01. Owing to the atomic weights of these
+ substances, and the very small quantities being considered, the same limit
+ hardly differs from that of 0.01 per cent. by weight of sulphuretted
+ hydrogen or of phosphine--it being always recollected that the sulphur and
+ phosphorus do not necessarily exist in the gas as simple hydrides.
+ Keppeler, however, has suggested the higher figure of 0.15 milligramme of
+ either sulphur or phosphorus per litre of acetylene (=0.066 grain per
+ cubic foot) for the maximum amount of these impurities permissible in
+ purified acetylene. He adopts this standard on the basis of the results of
+ observations of the amounts of sulphur and phosphorus present in the gas
+ issuing from a purifier charged with heratol at the moment when the last
+ layer of the heratol is beginning to change colour. No limit has been
+ given for the removal of the ammonia, partly because that impurity can
+ more easily, and without concomitant disadvantage, be extracted entirely;
+ and partly because it is usually removed in the washer and not in the true
+ chemical purifier.
+ </p>
+ <p>
+ According to Lewes, the maximum amount of ammonia found in the acetylene
+ coming from a dripping generator is 0.95 gramme per litre, while in
+ carbide-to-water gas it is 0.16 gramme: 417 and 70.2 grains per cubic foot
+ respectively. Rossel and Landriset have found 4 milligrammes (1.756 grains
+ [Footnote: Milligrammes per litre; grains per cubic foot. It is convenient
+ to remember that since 1 cubic foot of water weighs 62.321 x 16 - 997.14
+ avoirdupois ounces, grammes per litre are approximately equal to oz. per
+ cubic foot; and grammes per cubic metre to oz. per 1000 cubic feet.]) to
+ be the maximum in water-to-carbide gas, and none to occur in
+ carbide-to-water acetylene. Rossel and Landriset return the minimum
+ proportion of sulphur, calculated as H_2S, found in the gaseous state in
+ acetylene when the carbide has not been completely flooded with water at
+ 1.18 milligrammes per litre, or 0.52 grain per cubic foot; and the
+ corresponding maxima at 1.9 milligrammes, or 0.84 grain. In carbide-to-
+ water gas, the similar maxima are 0.23 milligramme or 0.1 grain. As
+ already stated, the highest proportion of phosphine yet found in acetylene
+ is 2.3 per cent. (Lewes), which is equal to 32.2 milligrammes of PH_3 per
+ litre or 14.13 grains per cubic foot (Polis); but this sample dated from
+ 1897. Eitner and Keppeler record the minimum proportion of phosphorus,
+ calculated as PH_3, found in crude acetylene, as 0.45 milligramme per
+ litre, and the maximum as 0.89 milligramme per litre; in English terms
+ these figures are 0.2 and 0.4 grain per cubic foot. On an average,
+ however, British and Continental carbide of the present day may be said to
+ give a gas containing 0.61 milligramme of phosphorus calculated as PH_3
+ per litre and 0.75 milligramme of sulphur calculated as H_2S. In other
+ units these figures are equal to 0.27 grain of PH_3 and 0.33 grain of H_2S
+ per 1 cubic foot, or to 0.041 per cent. by volume of PH_3 and 0.052 per
+ cent. of H_2S. Yields of phosphorus and sulphur much higher than these
+ will be found in the journals and books, but such analytical data were
+ usually obtained in the years 1896-99, before the manufacture of calcium
+ carbide had reached its present degree of systematic control. A commercial
+ specimen of carbide was seen by one of the authors as late as 1900 which
+ gave an acetylene containing 1.12 milligramme of elementary sulphur per
+ litre, i.e., 0.096 per cent, by volume, or 0.102 per cent, by volume of
+ H_2S; but the phosphorus showed the low figure of 0.36 milligramme per
+ litre (0.031 per cent, of P or 0.034 per cent, of PH_3 by volume).
+ </p>
+ <p>
+ The British Acetylene Association's regulations relating to carbide of
+ calcium (<i>vide</i> Chap. XIV.) contain a clause to the effect that
+ "carbide which, when properly decomposed, yields acetylene containing from
+ all phosphorus compounds therein more than 0.05 per cent, by volume of
+ phosphoretted hydrogen, may be refused by the buyer." This limit is
+ equivalent to 0.74 milligramme of phosphorus calculated as PH_3 per litre.
+ A latitude of 0.01 per cent, is, however, allowed for the analysis, so
+ that the ultimate limit on which carbide could be rejected is: 0.06 volume
+ per cent. of PH_3, or 0.89 milligramme of phosphorus per litre.
+ </p>
+ <p>
+ The existence in appreciable quantity of combined silicon as a normal
+ impurity in acetylene seems still open to doubt. Calcium carbide
+ frequently contains notable quantities of iron and other silicides; but
+ although these bodies are decomposed by acids, yielding hydrogen silicide,
+ or siliciuretted hydrogen, they are not attacked by plain water.
+ Nevertheless Wolff and Gerard have found hydrogen silicide in crude
+ acetylene, and Lewes looks upon it as a common impurity in small amounts.
+ When it occurs, it is probably derived, as Vigouroux has suggested, from
+ "alloys" of silicon with calcium, magnesium, and aluminium in the carbide.
+ The metallic constituents of these substances would naturally be attacked
+ by water, evolving hydrogen; and the hydrogen, in its nascent state, would
+ probably unite with the liberated silicon to form hydrogen silicide. Many
+ authorities, including Keppeler, have virtually denied that silicon
+ compounds exist in crude acetylene, while the proportion 0.01 per cent.
+ has been given by other writers as the maximum. Caro, however, has stated
+ that the crude gas almost invariably contains silicon, sometimes in very
+ small quantities, but often up to the limit of 0.8 per cent.; the failure
+ of previous investigators to discover it being due to faulty analytical
+ methods. Caro has seen one specimen of (bad) carbide which gave a
+ spontaneously inflammable gas although it contained only traces of
+ phosphine; its inflammability being caused by 2.1 per cent. of hydrogen
+ silicide. Practically speaking, all the foregoing remarks made about
+ phosphine apply equally to hydrogen silicide: it burns to solid silicon
+ oxide (silica) at the burners, is insoluble in water, and is spontaneously
+ inflammable when alone or only slightly diluted, but never occurs in good
+ carbide in sufficient proportion to render the acetylene itself
+ inflammable. According to Caro the silicon may be present both as hydrogen
+ silicide and as silicon "compounds." A high temperature in the generator
+ will favour the production of the latter; an apparatus in which the gas is
+ washed well in lime-water will remove the bulk of the former. Fraenkel has
+ found that magnesium silicide is not decomposed by water or an alkaline
+ solution, but that dilute hydrochloric acid acts upon it and spontaneously
+ inflammable hydrogen silicide results. If it may be assumed that the other
+ silicides in commercial calcium carbide also behave in this manner it is
+ plain that hydrogen silicide cannot occur in crude acetylene unless the
+ gas is supposed to be hurried out of the generator before the alkaline
+ water therein has had time to decompose any traces of the hydrogen
+ silicide which is produced in the favouring conditions of high temperature
+ sometimes prevailing. Mauricheau-Beaupré has failed to find silica in the
+ products of combustion of acetylene from carbide of varying degrees of
+ purity. He found, however, that a mixture of strong nitric and
+ hydrochloric acids (<i>aqua regia</i>), if contaminated with traces of
+ phosphoric acid, dissolved silica from the glass of laboratory vessels.
+ Consequently, since phosphoric acid results from the phosphine in crude
+ acetylene when the gas is passed through aqua regia, silica may be found
+ on subsequently evaporating the latter. But this, silica, he found, was
+ derived from the glass and not through the oxidation of silicon compounds
+ in the acetylene. It is possible that some of the earlier observers of the
+ occurrence of silicon compounds in crude acetylene may have been misled by
+ the solution of silica from the glass vessels used in their
+ investigations. The improbability of recognisable quantities of silicon
+ compounds occurring in acetylene in any ordinary conditions of generation
+ is demonstrated by a recent study by Fraenkel of the composition of the
+ deposit produced on reflectors exposed to the products of combustion of a
+ sample of acetylene which afforded a haze when burnt. The deposit
+ contained 51.07 per cent. of phosphoric acid, but no silica. The gas
+ itself contained from 0.0672 to 0.0837 per cent. by volume of phosphine.
+ </p>
+ <p>
+ PURIFYING MATERIALS.--When acetylene first began to be used as a domestic
+ illuminant, most generator builders denied that there was any need for the
+ removal of these carbide impurities from the gas, some going so far as to
+ assert that their apparatus yielded so much purer an acetylene than other
+ plant, where purification might be desirable, that an addition of a
+ special purifier was wholly unnecessary. Later on the more responsible
+ members of the trade took another view, but they attacked the problem of
+ purification in a perfectly empirical way, either employing some purely
+ mechanical scrubber filled with some moist or dry porous medium, or
+ perhaps with coke or the like wetted with dilute acid, or they simply
+ borrowed the processes adopted in the purification of coal-gas. At first
+ sight it might appear that the more simple methods of treating coal-gas
+ should be suitable for acetylene; since the former contains two of the
+ impurities--sulphuretted hydrogen and ammonia--characteristic of crude
+ acetylene. After removing the ammonia by washing with water, therefore, it
+ was proposed to extract the sulphur by passing the acetylene through that
+ variety of ferric hydroxide (hydrated oxide of iron) which is so
+ serviceable in the case of coal-gas. The idea, however, was quite unsound:
+ first, because it altogether ignores the phosphorus, which is the most
+ objectionable impurity in acetylene, but is not present in coal- gas;
+ secondly, because ferric hydroxide is used on gasworks to extract in a
+ marketable form the sulphur which occurs as sulphuretted hydrogen, and
+ true sulphuretted hydrogen need not exist in well-generated and well-
+ washed acetylene to any appreciable extent; thirdly, because ferric
+ hydroxide is not employed by gasmakers to remove sulphur compounds (this
+ is done with lime), being quite incapable of extracting them, or the
+ analogous sulphur compounds of crude acetylene.
+ </p>
+ <p>
+ About the same time three other processes based on somewhat better
+ chemical knowledge were put forward. Pictet proposed leading the gas
+ through a strong solution of calcium chloride and then through strong
+ sulphuric acid, both maintained at a temperature of -20° to -40° C.,
+ finally washing the gas in a solution of some lead salt. Proof that such
+ treatment would remove phosphorus to a sufficient degree is not altogether
+ satisfactory; but apart from this the necessity of maintaining such low
+ temperatures, far below that of the coldest winter's night, renders the
+ idea wholly inadmissible for all domestic installations. Willgerodt
+ suggested removing sulphuretted hydrogen by means of potassium hydroxide
+ (caustic potash), then absorbing the phosphine in bromine water. For many
+ reasons this process is only practicable in the laboratory. Bergé and
+ Reychler proposed extracting both sulphuretted hydrogen and phosphine in
+ an acid solution of mercuric chloride (corrosive sublimate). The
+ poisonousness of this latter salt, apart from all other objections, rules
+ such a method out.
+ </p>
+ <p>
+ BLEACHING POWDER.--The next idea, first patented by Smith of Aberdeen, but
+ fully elaborated by Lunge and Cedercreutz, was to employ bleaching- powder
+ [Footnote: Bleaching-powder is very usually called chloride of lime; but
+ owing to the confusion which is constantly arising in the minds of persons
+ imperfectly acquainted with chemistry between chloride of lime and
+ chloride of calcium--two perfectly distinct bodies--the less ambiguous
+ expression "bleaching-powder" will be adopted here.] either in the solid
+ state or as a liquid extract. The essential constituent of
+ bleaching-powder from the present aspect is calcium hypochlorite, which
+ readily oxidises sulphuretted hydrogen, and more particularly phosphine,
+ converting them into sulphuric and phosphoric acids, while the acetylene
+ is practically unattacked. In simple purifying action the material proved
+ satisfactory; but since high-grade commercial bleaching-powder contains
+ some free chlorine, or some is set free from it in the purifier under the
+ influence of the passing gas, the issuing acetylene was found to contain
+ chlorine, free or combined; and this, burning eventually to hydrochloric
+ acid, is hardly less harmful than the original sulphur compounds.
+ Moreover, a mixture of acetylene, chlorine, and air is liable to catch
+ fire of itself when exposed to bright sunlight; and therefore the use of a
+ bleaching-powder purifier, or rather the recharging thereof, was not
+ unattended by danger in the early days. To overcome these defects, the
+ very natural process was adopted of diluting the bleaching-powder, such
+ diluent also serving to increase the porosity of the material. A very
+ unsuitable substance, however, was selected for the purpose, viz.,
+ sawdust, which is hygroscopic organic, and combustible. Owing to the
+ exothermic chemical action between the impurities of the acetylene and the
+ bleaching-powder, the purifying mass became heated; and thus not only were
+ the phenomena found in a bad generator repeated in the purifying vessel,
+ but in presence of air and light (as in emptying the purifier), the
+ reaction proceeded so rapidly that the heat caused inflammation of the
+ sawdust and the gas, at least on one occasion an actual fire taking place
+ which created much alarm and did some little damage. For a time,
+ naturally, bleaching-powder was regarded as too dangerous a material to be
+ used for the purification of crude acetylene; but it was soon discovered
+ that danger could be avoided by employing the substance in a proper way.
+ </p>
+ <p>
+ HERATOL, FRANKOLINE, ACAGINE AND PURATYLENE.--Setting aside as unworthy of
+ attention certain compositions offered as acetylene purifying materials
+ whose constitution has not been divulged or whose action has not been
+ certified by respectable authority, there are now three principal chemical
+ reagents in regular use. Those are chromic acid, cuprous chloride (sub- or
+ proto-chloride of copper), and bleaching- powder. Chromic acid is employed
+ in the form of a solution acidified with acetic or hydrochloric acid,
+ which, in order to obtain the advantages (<i>see</i> below) attendant upon
+ the use of a solid purifying material, is absorbed in that highly porous
+ and inert description of silica known as infusorial earth or "kieselguhr."
+ This substance was first recommended by Ullmann, and is termed
+ commercially "heratol" As sold it contains somewhere about 136 grammes of
+ chromic acid per kilo. Cuprous chloride is used as a solution in strong
+ hydrochloric acid mixed with ferric chloride, and similarly absorbed in
+ kieselguhr. From the name of its proposer, this composition is called
+ "frankoline." It will be shown in Chapter VI. that the use of metallic
+ copper in the construction of acetylene apparatus is not permissible or
+ judicious, because the gas is liable to form therewith an explosive
+ compound known as copper acetylide; it might seem, therefore, that the
+ employment of a copper salt for purification courts accident. The
+ objection is not sound, because the acetylide is not likely to be produced
+ except in the presence of ammonia; and since frankoline is a highly acid
+ product, the ammonia is converted into its chloride before any copper
+ acetylide can be produced. As a special acetylene purifier,
+ bleaching-powder exists in at least two chief modifications. In one, known
+ as "acagine," it is mixed with 15 per cent. of lead chromate, and
+ sometimes with about the same quantity of barium sulphate; the function of
+ the latter being simply that of a diluent, while to the lead chromate is
+ ascribed by its inventor (Wolff) the power of retaining any chlorine that
+ may be set free from the bleaching-powder by the reduction of the chromic
+ acid. The utility of the lead chromate in this direction has always
+ appeared doubtful; and recently Keppeler has argued that it can have no
+ effect upon the chlorine, inasmuch as in the spent purifying material the
+ lead chromate may be found in its original condition unchanged. The second
+ modification of bleaching-powder is designated "puratylene," and contains
+ calcium chloride and quick or slaked lime. It is prepared by evaporating
+ to dryness under diminished pressure solutions of its three ingredients,
+ whereby the finished material is given a particularly porous nature.
+ </p>
+ <p>
+ It will be observed that both heratol and frankoline are powerfully acid,
+ whence it follows they are capable of extracting any ammonia that may
+ enter the purifier; but for the same reason they are liable to act
+ corrosively upon any metallic vessel in which they are placed, and they
+ therefore require to be held in earthenware or enamelled receivers. But
+ since they are not liquid, the casing of the purifier can be safely
+ constructed of steel or cast iron. Puratylene also removes ammonia by
+ virtue of the calcium chloride in it. Acagine would probably pass the
+ ammonia; but this is no real objection, as the latter can be extracted by
+ a preliminary washing in water. Heratol changes, somewhat obscurely, in
+ colour as it becomes spent, its original orange tint, due to the chromic
+ acid, altering to a dirty green, characteristic of the reduced salts of
+ chromium oxide. Frankoline has been asserted to be capable of regeneration
+ or revivification, <i>i.e.</i>, that when spent it may be rendered fit for
+ further service by being exposed to the air for a time, as is done with
+ gas oxide; this, however, may be true to some extent with the essential
+ constituents of frankoline, but the process is not available with the
+ commercial solid product. Of all these materials, heratol is the most
+ complete purifier of acetylene, removing phosphorus and sulphur most
+ rapidly and thoroughly, and not appreciably diminishing in speed or
+ efficiency until its chromic acid is practically quite used up. On the
+ other hand, heratol does act upon pure acetylene to some extent; so that
+ purifiers containing it should be small in size and frequently recharged.
+ In one of his experiments Keppeler found that 13 per cent. of the chromic
+ acid in heratol was wasted by reacting with acetylene. As this waste of
+ chromic acid involves also a corresponding loss of gas, small purifiers
+ are preferable, because at any moment they only contain a small quantity
+ of material capable of attacking the acetylene itself. Frankoline is very
+ efficacious as regards the phosphorus, but it does not wholly extract the
+ sulphur, leaving, according to Keppeler, from 0.13 to 0.20 gramme of the
+ latter in every cubic metre of the gas. It does not attack acetylene
+ itself; and if, owing to its free hydrochloric acid, it adds any acid
+ vapours to the purified gas, these vapours may be easily removed by a
+ subsequent passage through a vessel containing lime or a carbide drier.
+ Both being essentially bleaching-powder, acagine and puratylene are alike
+ in removing phosphorus to a satisfactory degree; but they leave some
+ sulphur behind. Acagine evidently attacks acetylene to a slight extent, as
+ Keppeler has found 0.2 gramme of chlorine per cubic metre in the issuing
+ gas.
+ </p>
+ <p>
+ Although some of these materials attack acetylene slightly, and some leave
+ sulphur in the purified gas, they may be all considered reasonably
+ efficient from the practical point of view; for the loss of true acetylene
+ is too small to be noticeable, and the quantity of sulphur not extracted
+ too trifling to be harmful or inconvenient. They may be valued,
+ accordingly, mainly by their price, proper allowance being made for the
+ quantity of gas purified per unit weight of substance taken. This quantity
+ of gas must naturally vary with the proportion of phosphorus and sulphur
+ in the crude acetylene; but on an average the composition of unpurified
+ gas is what has already been given above, and so the figures obtained by
+ Keppeler in his investigation of the subject may be accepted. In the
+ annexed table these are given in two forms: (1) the number of litres of
+ gas purified by 1 kilogramme of the substance, (2) the number of cubic
+ feet purified per lb. It should be noted that the volumes of gas refer to
+ a laboratory degree of purification; in practice they may all be increased
+ by 10 or possibly 20 per cent.
+ </p>
+<pre xml:space="preserve">
+ _________________________________________________
+| | | |
+| | Litres | Cubic Feet |
+| | per Kilogramme. | per Lb. |
+|______________|___________________|______________|
+| | | |
+| Heratol | 5,000 | 80 |
+| Frankoline | 9,000 | 144 |
+| Puratylene | 10,000 | 160 |
+| Acagine | 13,000 | 208 |
+|______________|___________________|______________|
+</pre>
+ <p>
+ Another method of using dry bleaching-powder has been proposed by
+ Pfeiffer. He suggests incorporating it with a solution of some lead salt,
+ so that the latter may increase the capacity of the calcium hypochlorite
+ to remove sulphur. Analytical details as to the efficiency of this process
+ have not been given. During 1901 and 1902 Bullier and Maquenne patented a
+ substance made by mixing bleaching-powder with sodium sulphate, whereby a
+ double decomposition occurs, sodium hypochlorite, which is equally
+ efficient with calcium hypochlorite as a purifying material, being
+ produced together with calcium sulphate, which, being identical with
+ plaster of Paris, sets into a solid mass with the excess of water present,
+ and is claimed to render the whole more porous. This process seemed open
+ to objection, because Blagden had shown that a solution of sodium
+ hypochlorite was not a suitable purifying reagent in practice, since it
+ was much more liable to add chlorine to the gas than calcium hypochlorite.
+ The question how a solidified modification of sodium hypochlorite would
+ behave in this respect has been investigated by Keppeler, who found that
+ the Bullier and Maquenne material imparted more chlorine to the gas which
+ had traversed it than other hypochlorite purifying agents, and that the
+ partly foul material was liable to cause violent explosions. About the
+ same time Rossel and Landriset pointed out that purification might be
+ easily effected in all generators of the carbide-to-water pattern by
+ adding to the water of the generator itself a quantity of bleaching-powder
+ equivalent to 5 to 20 grammes for every 1 kilogramme of carbide
+ decomposed, claiming that owing to the large amount of liquid present,
+ which is usually some 4 litres per kilogramme of carbide (0.4 gallon per
+ lb.), no nitrogen chloride could be produced, and that owing to the
+ dissolved lime in the generator, chlorine could not be added to the gas.
+ The process is characterised by extreme simplicity, no separate purifier
+ being needed, but it has been found that an introduction of
+ bleaching-powder in the solid condition is liable to cause an explosive
+ combination of acetylene and chlorine, while the use of a solution is
+ attended by certain disadvantages. Granjon has proposed impregnating a
+ suitable variety of wood charcoal with chlorine, with or without an
+ addition of bleaching-powder; then grinding the product to powder, and
+ converting it into a solid porous mass by the aid of cement. The material
+ is claimed to last longer than ordinary hypochlorite mixtures, and not to
+ add chlorine to the acetylene.
+ </p>
+ <p>
+ SUBSIDIARY PURIFYING MATERIALS.--Among minor reagents suggested as
+ purifying substances for acetylene may be mentioned potassium
+ permanganate, barium peroxide, potassium bichromate, sodium plumbate and
+ arsenious oxide. According to Benz the first two do not remove the
+ sulphuretted hydrogen completely, and oxidise the acetylene to some
+ extent; while potassium bichromate leaves some sulphur and phosphorus
+ behind in the gas. Sodium plumbate has been suggested by Morel, but it is
+ a question whether its action on the impurities would not be too violent
+ and whether it would be free from action on the acetylene itself. The use
+ of arsenious oxide dissolved in a strong acid, and the solution absorbed
+ in pumice or kieselguhr has been protected by G. F. Jaubert. The phosphine
+ is said to combine with the arsenic to form an insoluble brownish
+ compound. In 1902 Javal patented a mixture of 1 part of potassium
+ permanganate, 5 of "sulphuric acid," and 1 of water absorbed in 4 parts of
+ infusorial earth. The acid constantly neutralised by the ammonia of the
+ crude gas is as constantly replaced by fresh acid formed by the oxidation
+ of the sulphuretted hydrogen; and this free acid, acting upon the
+ permanganate, liberates manganese peroxide, which is claimed to destroy
+ the phosphorus and sulphur compounds present in the crude acetylene.
+ </p>
+ <p>
+ ÉPURČNE.--A purifying material to which the name of épurčne has been given
+ has been described, by Mauricheau-Beaupré, as consisting of a mixture of
+ ferric chloride and ferric oxide in the proportion of 2 molecules, or 650
+ parts, of the former with one molecule, or 160 parts, of the latter,
+ together with a suitable quantity of infusorial earth. In the course of
+ preparation, however, 0.1 to 0.2 per cent. of mercuric chloride is
+ introduced into the material. This mercuric chloride is said to form an
+ additive compound with the phosphine of the crude acetylene, which
+ compound is decomposed by the ferric chloride, and the mercuric chloride
+ recovered. The latter therefore is supposed to act only as a carrier of
+ the phosphine to the ferric chloride and oxide, by which it is oxidised
+ according to the equation:
+ </p>
+ <p>
+ 8Fe_2Cl_6 + 4Fe_2O_3 + 3PH_3 = 12Fe_2Cl_4 + 3H_3PO_4.
+ </p>
+ <p>
+ Thus the ultimate products are phosphoric acid and ferrous chloride, which
+ on exposure to air is oxidised to ferric chloride and oxide. It is said
+ that this revivification of the fouled or spent épurčne takes place in
+ from 20 to 48 hours when it is spread in the open in thin layers, or it
+ may be partially or wholly revivified <i>in situ</i> by adding a small
+ proportion of air to the crude acetylene as it enters the purifier. The
+ addition of 1 to 2 per cent. of air, according to Mauricheau-Beaupré,
+ suffices to double the purifying capacity of one charge of the material,
+ while a larger proportion would achieve its continuous revivification.
+ Épurčne is said to purify 10,000 to 11,000 litres of crude acetylene per
+ kilogramme, or, say, 160 to 176 cubic feet per pound, when the acetylene
+ contains on the average 0.05 per cent, by volume of phosphine.
+ </p>
+ <p>
+ For employment in all acetylene installations smaller than those which
+ serve complete villages, a solid purifying material is preferable to a
+ liquid one. This is partly due to the extreme difficulty of subdividing a
+ stream of gas so that it shall pass through a single mass of liquid in
+ small enough bubbles for the impurities to be removed by the time the gas
+ arrives at the surface. This time cannot be prolonged without increasing
+ the depth of liquid in the vessel, and the greater the depth of liquid,
+ the more pressure is consumed in forcing the gas through it. Perfect
+ purification by means of fluid reagents unattended by too great a
+ consumption of pressure is only to be effected by a mechanical scrubber
+ such as is used on coal-gas works, wherein, by the agency of external
+ power, the gas comes in contact with large numbers of solid surfaces kept
+ constantly wetted; or by the adoption of a tall tower filled with porous
+ matter or hollow balls over which a continuous or intermittent stream of
+ the liquid purifying reagent is made to trickle, and neither of these
+ devices is exactly suited to the requirements of a domestic acetylene
+ installation. When a solid material having a proper degree of porosity or
+ aggregation is selected, the stream of gas passing through it is broken up
+ most thoroughly, and by employing several separate layers of such
+ material, every portion of the gas is exposed equally to the action of the
+ chemical reagent by the time the gas emerges from the vessel. The amount
+ of pressure so consumed is less than that in a liquid purifier where much
+ fluid is present; but, on the other hand, the loss of pressure is
+ absolutely constant at all times in a liquid purifier, provided the head
+ of liquid is maintained at the same point. A badly chosen solid purifying
+ agent may exhibit excessive pressure absorption as it becomes partly
+ spent. A solid purifier, moreover, has the advantage that it may
+ simultaneously act as a drier for the gas; a liquid purifier, in which the
+ fluid is mainly water, obviously cannot behave in a similar fashion For
+ thorough purification it is necessary that the gas shall actually stream
+ through the solid material; a mere passage over its surface is neither
+ efficient nor economical of material.
+ </p>
+ <p>
+ DISPOSITION OF PURIFYING MATERIAL.--Although much has been written, and
+ some exaggerated claims made, about the maximum, volume of acetylene a
+ certain variety of purifying material will treat, little has been said
+ about the method in which such a material should be employed to obtain the
+ best results. If 1 lb. of a certain substance will purify 200 cubic feet
+ of normal crude acetylene, that weight is sufficient to treat the gas
+ evolved from 40 lb. of carbide; but it will only do so provided it is so
+ disposed in the purifier that the gas does not pass through it at too high
+ a speed, and that it is capable of complete exhaustion. In the coal- gas
+ industry it is usually assumed that four layers of purifying material,
+ each having a superficial area of 1 square foot, are the minimum necessary
+ for the treatment of 100 cubic feet of gas per hour, irrespective of the
+ nature of the purifying material and of the impurity it is intended to
+ extract. If there is any sound basis for this generalization, it should
+ apply equally to the purification of acetylene, because there is no
+ particular reason to imagine that the removal of phosphine by a proper
+ substance should occur at an appreciably different speed from the removal
+ of carbon dioxide, sulphuretted hydrogen, and carbon bisulphide by lime,
+ ferric oxide, and sulphided lime respectively, Using the coal gas figures,
+ then, for every 10 cubic feet of acetylene generated per hour, a
+ superficial area of (4 x 144 / 10) 57.6 square inches of purifying
+ material is required. In the course of Keppeler's research upon different
+ purifying materials it is shown that 400 grammes of heratol, 360 grammes
+ of frankoline, 250 grammes of acagine, and 230 grammes of puratylene each
+ occupy a space of 500 cubic centimetres when loosely loaded into a
+ purifying vessel, and from these data, the following table has been
+ calculated:
+ </p>
+<pre xml:space="preserve">
+ __________________________________________________________
+| | | | |
+| | Weight | Weight | Cubic Inches |
+| | per Gallon | per Cubic Foot | Occupied |
+| | in Lbs. | in Lbs. | per Lb. |
+|_____________|____________|________________|______________|
+| | | | |
+| Water | 10.0 | 62.321 | 27.73 |
+| Heratol | 8.0 | 49.86 | 31.63 |
+| Frankoline | 7.2 | 41.87 | 38.21 |
+| Acagine | 6.0 | 31.16 | 55.16 |
+| Puratylene | 4.6 | 28.67 | 60.28 |
+|_____________|____________|________________|______________|
+</pre>
+ <p>
+ As regards the minimum weight of material required, data have been given
+ by Pfleger for use with puratylene. He states that 1 Kilogramme of that
+ substance should be present for every 100 litres of crude acetylene
+ evolved per hour, 4 kilogrammes being the smallest quantity put into the
+ purifier. In English units these figures are 1 lb. per 1.5 cubic feet per
+ hour, with 9 lb. as a minimum, which is competent to treat 1.1 cubic feet
+ of gas per hour. Thus it appears that for the purification of the gas
+ coming from any generator evolving up to 14 cubic feet of acetylene per
+ hour a weight of 9 lb of puratylene must be charged into the purifier,
+ which will occupy (60.28 / 9) 542 cubic inches of space; and it must be so
+ spread out as to present a total superficial area of (4 x 144 x 14 / 100)
+ 80.6 square inches to the passing gas. It follows, therefore, that the
+ material should be piled to a depth of (542 / 80.6) 6.7 inches on a
+ support having an area of 80.6 square inches; but inasmuch as such a depth
+ is somewhat large for a small vessel, and as several layers are better
+ than one, it would be preferable to spread out these 540 cubic inches of
+ substance on several supports in such a fashion that a total surface of
+ 80.6 square inches or upwards should be exhibited. These figures may
+ obviously be manipulated in a variety of ways for the design of a
+ purifying vessel; but, to give an example, if the ordinary cylindrical
+ shape be adopted with four circular grids, each having a clear diameter of
+ 8 inches (<i>i.e.</i>, an area of 50.3 square inches), and if the material
+ is loaded to a depth of 3 inches on each, there would be a total volume of
+ (50.3 x 3 x 4) = 604 cubic inches of puratylene in the vessel, and it
+ would present a total area of (50.3 x 4) = 201 square inches to the
+ acetylene. At Keppeler's estimation such an amount of puratylene should
+ weigh roughly 10 lb., and should suffice for the purification of the gas
+ obtained from 320 lb. of ordinary carbide; while, applying the coal-gas
+ rule, the total area of 201 square inches should render such a vessel
+ equal to the purification of acetylene passing through it at a speed not
+ exceeding (201 / 5.76) = 35 cubic feet per hour. Remembering that it is
+ minimum area in square inches of purifying material that must govern the
+ speed at which acetylene may be passed through a purifier, irrespective
+ probably of the composition of the material; while it is the weight of
+ material which governs the ultimate capacity of the vessel in terms of
+ cubic feet of acetylene or pounds of carbide capable of purification,
+ these data, coupled with Keppeler's efficiency table, afford means for
+ calculating the dimensions of the purifying vessel to be affixed to an
+ installation of any desired number of burners. There is but little to say
+ about the design of the vessel from the mechanical aspect. A circular
+ horizontal section is more likely to make for thorough exhaustion of the
+ material. The grids should be capable of being lifted out for cleaning.
+ The lid may be made tight either by a clamp and rubber or leather washer,
+ or by a liquid seal. If the purifying material is not hygroscopic, water,
+ calcium chloride solution, or dilute glycerin may be used for sealing
+ purposes; but if the material, or any part of it, does absorb water, the
+ liquid in the seal should be some non-aqueous fluid like lubricating oil.
+ Clamped lids are more suitable for small purifiers, sealed lids for large
+ vessels. Care must be taken that condensation products cannot collect in
+ the purifying vessel. If a separate drying material is employed in the
+ same purifier the space it takes must be considered separately from that
+ needed by the active chemical reagent. When emptying a foul purifier it
+ should be recollected that the material may be corrosive, and being
+ saturated with acetylene is likely to catch fire in presence of a light.
+ </p>
+ <p>
+ Purifiers charged with heratol are stated, however, to admit of a more
+ rapid flow of the gas through them than that stated above for puratylene.
+ The ordinary allowance is 1 lb. of heratol for every cubic foot per hour
+ of acetylene passing, with a minimum charge of 7 lb. of the material. As
+ the quantity of material in the purifier is increased, however, the flow
+ of gas per hour may be proportionately increased, <i>e.g.</i>, a purifier
+ charged with 132 lb. of heratol should purify 144 cubic feet of acetylene
+ per hour.
+ </p>
+ <p>
+ In the systematic purification of acetylene, the practical question arises
+ as to how the attendant is to tell when his purifiers approach exhaustion
+ and need recharging; for if it is undesirable to pass crude gas into the
+ service, it is equally undesirable to waste so comparatively expensive a
+ material as a purifying reagent. In Chapter XIV. it will be shown that
+ there are chemical methods of testing for the presence, or determining the
+ proportion, of phosphorus and sulphur in acetylene; but these are not
+ suitable for employment by the ordinary gas-maker. Heil has stated that
+ the purity of the gas may be judged by an inspection of its atmospheric
+ flame as given by a Bunsen burner. Pure acetylene gives a perfectly
+ transparent moderately dark blue flame, which has an inner cone of a pale
+ yellowish green colour; while the impure gas yields a longer flame of an
+ opaque orange-red tint with a bluish red inner zone. It should be noted,
+ however, that particles of lime dust in the gas may cause the atmospheric
+ flame to be reddish or yellowish (by presence of calcium or sodium) quite
+ apart from ordinary impurities; and for various other reasons this
+ appearance of the non-luminous flame is scarcely to be relied upon. The
+ simplest means of ascertaining definitely whether a purifier is
+ sufficiently active consists in the use of the test-papers prepared by E.
+ Merck of Darmstadt according to G. Keppeler's prescription. These papers,
+ cut to a convenient size, are put up in small books from which they may be
+ torn one at a time. In order to test whether gas is sufficiently purified,
+ one of the papers is moistened with hydrochloric acid of 10 per cent.
+ strength, and the gas issuing from a pet-cock or burner orifice is allowed
+ to impinge on the moistened part. The original black or dark grey colour
+ of the paper is changed to white if the gas contains a notable amount of
+ impurity, but remains unchanged if the gas is adequately purified. The
+ paper consists of a specially prepared black porous paper which has been
+ dipped in a solution of mercuric chloride (corrosive sublimate) and dried.
+ Moistening the paper with hydrochloric acid provides in a convenient form
+ for application Bergé's solution for the detection of phosphine (<i>vide</i>
+ Chapter XIV.). The Keppeler test-papers turn white when the gas contains
+ either ammonia, phosphine, siliciuretted hydrogen, sulphuretted hydrogen
+ or organic sulphur compounds, but with carbon disulphide the change is
+ slow. Thus the paper serves as a test for all the impurities likely to
+ occur in acetylene. The sensitiveness of the test is such that gas
+ containing about 0.15 milligramme of sulphur, and the same amount of
+ phosphorus, per litre (= 0.0655 grain per cubic foot) imparts in five
+ minutes a distinct white mark to the moistened part of the paper, while
+ gas containing 0.05 milligramme of sulphur per litre (= 0.022 grain per
+ cubic foot) gives in two minutes a dull white mark visible only by careful
+ inspection. If, therefore, a distinct white mark appears on moistened
+ Keppeler paper when it is exposed for five minutes to a jet of acetylene,
+ the latter is inadequately purified. If the gas has passed through a
+ purifier, this test indicates that the material is not efficient, and that
+ the purifier needs recharging. The moistening of the Keppeler paper with
+ hydrochloric acid before use is essential, because if not acidified the
+ paper is marked by acetylene itself. The books of Keppeler papers are put
+ up in a case which also contains a bottle of acid for moistening them as
+ required and are obtainable wholesale of E. Merek, 16 Jewry Street,
+ London, E.C., and retail of the usual dealers in chemicals. If Keppeler's
+ test-papers are not available, the purifier should be recharged as a
+ matter of routine as soon as a given quantity of carbide--proportioned to
+ the purifying capacity of the charge of purifying material--has been used
+ since the last recharging. Thus the purifier may conveniently contain
+ enough material to purify the gas evolved from two drums of carbide, in
+ which case it would need recharging when every second drum of carbide is
+ opened.
+ </p>
+ <p>
+ REGULATIONS AS TO PURIFICATION.--The British Acetylene Association has
+ issued the following set of regulations as to purifying material and
+ purifiers for acetylene:
+ </p>
+ <p>
+ Efficient purifying material and purifiers shall comply with the following
+ requirements:
+ </p>
+ <p>
+ (1) The purifying material shall remove phosphorus and sulphur compounds
+ to a commercially satisfactory degree; <i>i.e.</i>, not to a greater
+ degree than will allow easy detection of escaping gas through its odour.
+ </p>
+ <p>
+ (2) The purifying material shall not yield any products capable of
+ corroding the gas-mains or fittings.
+ </p>
+ <p>
+ (3) The purifying material shall, if possible, be efficient as a drying
+ agent, but the Association does not consider this an absolute necessity.
+ </p>
+ <p>
+ (4) The purifying material shall not, under working conditions, be capable
+ of forming explosive compounds or mixtures. It is understood, naturally,
+ that this condition does not apply to the unavoidable mixture of acetylene
+ and air formed when recharging the purifier.
+ </p>
+ <p>
+ (5) The apparatus containing the purifying material shall be simple in
+ construction, and capable of being recharged by an inexperienced person
+ without trouble. It shall be so designed as to bring the gas into proper
+ contact with the material.
+ </p>
+ <p>
+ (6) The containers in purifiers shall be made of such materials as are not
+ dangerously affected by the respective purifying materials used.
+ </p>
+ <p>
+ (7) No purifier shall be sold without a card of instructions suitable or
+ hanging up in some convenient place. Such instructions shall be of the
+ most detailed nature, and shall not presuppose any expert knowledge
+ whatever on the part of the operator.
+ </p>
+ <p>
+ Reference also to the abstracts of the official regulations as to
+ acetylene installations in foreign countries given in Chapter IV. will
+ show that they contain brief rules as to purifiers.
+ </p>
+ <p>
+ DRYING.--It has been stated in Chapter III. that the proper position for
+ the chemical purifiers of an acetylene plant is after the holder; and they
+ therefore form the last items in the installation unless a "station"
+ governor and meter are fitted. It is therefore possible to use them also
+ to remove the moisture in the gas, if a material hygroscopic in nature is
+ employed to charge them. This should be true more particularly with
+ puratylene, which contains a notable proportion of the very hygroscopic
+ body calcium chloride. If a separate drier is desirable, there are two
+ methods of charging it. It may be filled either with some hygroscopic
+ substance such as porous calcium chloride or quicklime in very coarse
+ powder, which retains the water by combining with it; or the gas may be
+ led through a vessel loaded with calcium carbide, which will manifestly
+ hold all the moisture, replacing it by an equivalent quantity of
+ (unpurified) acetylene. The objection is sometimes urged against this
+ latter method, that it restores to the gas the nauseous odour and the
+ otherwise harmful impurities it had more or less completely lost in the
+ purifiers; but as regards the first point, a nauseous odour is not, as has
+ previously been shown, objectionable in itself, and as regards the second,
+ the amount of impurities added by a carbide drier, being strictly limited
+ by the proportion of moisture in the damp gas, is too small to be
+ noticeable at the burners or elsewhere. As is the case with purification,
+ absolute removal of moisture is not called for; all that is needed is to
+ extract so much that the gas shall never reach its saturation-point in the
+ inaccessible parts of the service during the coldest winter's night. Any
+ accessible length of main specially exposed to cold may be safeguarded by
+ itself; being given a steady fall to a certain point (preferably in a
+ frost-free situation), and there provided with a collecting-box from which
+ the deposited liquid can be removed periodically with a pump or otherwise.
+ </p>
+ <p>
+ FILTRATION.--The gas issuing from the purifier or drier is very liable to
+ hold in suspension fine dust derived from the purifying or drying material
+ used. It is essential that thin dust should be abstracted before the gas
+ reaches the burners, otherwise it will choke the orifices and prevent them
+ functioning properly. Consequently the gas should pass through a
+ sufficient layer of filtering material after it has traversed the
+ purifying material (and drier if one is used). This filtering material may
+ be put either as a final layer in the purifier (or drier), or in a
+ separate vessel known as a filter. Among filtering materials in common use
+ may be named cotton-wool, fine canvas or gauze, felt and asbestos-wool.
+ The gas must be fairly well dried before it enters the filter, otherwise
+ the latter will become choked with deposited moisture, and obstruct the
+ passage of the gas.
+ </p>
+ <p>
+ Having now described the various items which go to form a well-designed
+ acetylene installation, it may be useful to recapitulate briefly, with the
+ object of showing the order in which they should be placed. From the
+ generator the gas passes into a condenser to cool it and to remove any
+ tarry products and large quantities of water. Next it enters a washing
+ apparatus filled with water to extract water-soluble impurities. If the
+ generator is of the carbide-to-water pattern, the condenser may be
+ omitted, and the washer is only required to retain any lime froth and to
+ act as a water-seal or non-return valve. If the generator does not wash
+ the gas, the washer must be large enough to act efficiently as such, and
+ between it and the condenser should be put a mechanical filter to extract
+ any dust. From the washer the acetylene travels to the holder. From the
+ holder it passes through one or two purifiers, and from there travels to
+ the drier and filter. If the holder does not throw a constant pressure, or
+ if the purifier and drier are liable to cause irregularities, a governor
+ or pressure regulator must be added after the drier. The acetylene is then
+ ready to enter the service; but a station meter (the last item in the
+ plant) is useful as giving a means of detecting any leak in the
+ delivery-pipes and in checking the make of gas from the amount of carbide
+ consumed. If the gas is required for the supply of a district, a station
+ meter becomes quite necessary, because the public lamps will be fed with
+ gas at a contract rate, and without the meter there would be no control
+ over the volume of acetylene they consume. Where the gas finally leaves
+ the generating-house, or where it enters the residence, a full-way
+ stopcock should be put on the main.
+ </p>
+ <p>
+ GENERATOR RESIDUES.--According to the type of generator employed the waste
+ product removed therefrom may vary from a dry or moist powder to a thin
+ cream or milk of lime. Any waste product which is quite liquid in its
+ consistency must be completely decomposed and free from particles of
+ calcium carbide of sensible magnitude; in the case of more solid residues,
+ the less fluid they are the greater is the improbability (or the less is
+ the evidence) that the carbide has been wholly spent within the apparatus.
+ Imperfect decomposition of the carbide inside the generator not only means
+ an obvious loss of economy, but its presence among the residues makes a
+ careful handling of them essential to avoid accident owing to a subsequent
+ liberation of acetylene in some unsuitable, and perhaps closed, situation.
+ A residue which is not conspicuously saturated with water must be taken
+ out of the generator- house into the open air and there flooded with
+ water, being left in some uncovered receptacle for a sufficient time to
+ ensure all the acetylene being given off. A residue which is liquid enough
+ to flow should be run directly from the draw-off cock of the generator
+ through a closed pipe to the outside; where, if it does not discharge into
+ an open conduit, the waste-pipe must be trapped, and a ventilating shaft
+ provided so that no gas can blow back into the generator-house.
+ </p>
+ <p>
+ DISPOSAL OF RESIDUES.--These residues have now to be disposed of. In some
+ circumstances they can be put to a useful purpose, as will be explained in
+ Chapter XII.; otherwise, and always perhaps on the small scale--certainly
+ always if the generator overheats the gas and yields tar among the spent
+ lime--they must be thrown into a convenient place. It should be remembered
+ that although methods of precipitating sewage by adding lime, or lime
+ water, to it have frequently been used, they have not proved satisfactory,
+ partly because the sludge so obtained is peculiarly objectionable in
+ odour, and partly because an excess of lime yields an effluent containing
+ dissolved lime, which among other disadvantages is harmful to fish. The
+ plan of running the liquid residues of acetylene manufacture into any
+ local sewerage system which may be found in the neighbourhood of the
+ consumer's premises, therefore, is very convenient to the consumer; but is
+ liable to produce complaints if the sewage is afterwards treated
+ chemically, or if its effluent is passed untreated into a highly preserved
+ river; and the same remark applies in a lesser degree if the residues are
+ run into a private cesspool the liquid contents of which automatically
+ flow away into a stream. If, however, the cesspool empties itself of
+ liquid matter by filtration or percolation through earth, there can be no
+ objection to using it to hold the lime sludge, except in so far as it will
+ require more frequent emptying. On the whole, perhaps the best method of
+ disposing of these residues is to run them into some open pit, allowing
+ the liquid to disappear by evaporation and percolation, finally burying
+ the solid in some spot where it will be out of the way. When a large
+ carbide-to-water generator is worked systematically so as to avoid more
+ loss of acetylene by solution in the excess of liquid than is absolutely
+ necessary, the liquid residues coming from it will be collected in some
+ ventilated closed tank where they can settle quietly. The clear lime-water
+ will then be pumped back into the generator for further use, and the
+ almost solid sludge will be ready to be carried to the pit where it is to
+ be buried. Special care must be taken in disposing of the residues from a
+ generator in which oil is used to control evolution of gas. Such oil
+ floats on the aqueous liquid; and a very few drops spread for an
+ incredible distance as an exceedingly thin film, causing those brilliant
+ rainbow-like colours which are sometimes imagined to be a sign of
+ decomposing organic matter. The liquid portions of these residues must be
+ led through a pit fitted with a depending partition projecting below the
+ level at which the water is constantly maintained; all the oil then
+ collects on the first side of the partition, only water passing
+ underneath, and the oil may be withdrawn and thrown away at intervals.
+ <br /> <br /> <br />
+ </p>
+ <h2>
+ <a name="linkvi" id="vi">CHAPTER VI</a>
+ </h2>
+ <h3>
+ THE CHEMICAL AND PHYSICAL PROPERTIES OF ACETYLENE
+ </h3>
+ <p>
+ It will only be necessary for the purpose of this book to indicate the
+ more important chemical and physical properties of acetylene, and, in
+ particular, those which have any bearing on the application of acetylene
+ for lighting purposes. Moreover, it has been found convenient to discuss
+ fully in other chapters certain properties of acetylene, and in regard to
+ such properties the reader is referred to the chapters mentioned.
+ </p>
+ <p>
+ PHYSICAL PROPERTIES.--Acetylene is a gas at ordinary temperatures,
+ colourless, and, when pure, having a not unpleasant, so-called "ethereal"
+ odour. Its density, or specific gravity, referred to air as unity, has
+ been found experimentally by Leduc to be 0.9056. It is customary to adopt
+ the value 0.91 for calculations into which the density of the gas enters (<i>vide</i>
+ Chapter VII.). The density of a gas is important not only for the
+ determination of the size of mains needed to convey it at a given rate of
+ flow under a given pressure, as explained in Chapter VII., but also
+ because the volume of gas which will pass through small orifices in a
+ given time depends on its density. According to Graham's well-known law of
+ the effusion of gases, the velocity with which a gas effuses varies
+ directly as the square root of the difference of pressure on the two sides
+ of the opening, and inversely as the square root of the density of the
+ gas. Hence it follows that the volume of gas which escapes through a
+ porous pipe, an imperfect joint, or a burner orifice is, provided the
+ pressure in the gas-pipe is the same, a function of the square root of the
+ density of the gas. Hence this density has to be taken into consideration
+ in the construction of burners, i.e., a burner required to pass a gas of
+ high density must have a larger orifice than one for a gas of low density,
+ if the rate of flow of gas is to be the same under the same pressure.
+ This, however, is a question for the burner manufacturers, who already
+ make special burners for gases of different densities, and it need not
+ trouble the consumer of acetylene, who should always use burners devised
+ for the consumption of that gas. But the Law of effusion indicates that
+ the volume of acetylene which can escape from a leaky supply-pipe will be
+ less than the volume of a gas of lower density, <i>e.g.</i>, coal-gas, if
+ the pressure in the pipe is the same for both. This implies that on an
+ extensive distributing system, in which for practical reasons leakage is
+ not wholly avoidable, the loss of gas through leakage will be less for
+ acetylene than for coal-gas, given the same distributing pressure. If <i>v</i>
+ = the loss of acetylene from a distributing system and <i>v'</i> = the
+ loss of coal-gas from a similar system worked at the same pressure, both
+ losses being expressed in volumes (cubic feet) per hour, and the coal-gas
+ being assumed to have a density of 0.04, then
+ </p>
+ <p>
+ (1) (_v_/_v'_) = (0.40 / 0.91)^(1/2) = 0.663
+ </p>
+ <p>
+ or, _v_ = 0.663_v'_,
+ </p>
+ <p>
+ which signifies that the loss of acetylene by leakage under the same
+ conditions of pressure, &amp;c., will be only 0.663 times that of the loss
+ of coal-gas. In practice, however, the pressures at which the gases are
+ usually sent through mains are not identical, being greater in the case of
+ acetylene than in that of coal-gas. Formula (1) therefore requires
+ correction whenever the pressures are different, and calling the pressure
+ at which the acetylene exists in the main <i>p</i>, and the corresponding
+ pressure of the coal-gas <i>p'</i>, the relative losses by leakage are--
+ </p>
+ <p>
+ (2) (_v_/_v'_) = (0.40 / 0.91)^(1/2) x (_p_/_p'_)^(1/2)
+ </p>
+ <p>
+ _v_ = 0.663_v'_ x (_p_/_p'_)^(1/2)
+ </p>
+ <p>
+ It will be evident that whenever the value of the fraction
+ (_p_/_p'_)^(1/2), is less than 1.5, <i>i.e.</i>, whenever the pressure of
+ the acetylene does not exceed double that of the coal-gas present in pipes
+ of given porosity or unsoundness, the loss of acetylene will be less than
+ that of coal-gas. This is important, especially in the case of large
+ village acetylene installations, where after a time it would be impossible
+ to avoid some imperfect joints, fractured pipes, &amp;c., throughout the
+ extensive distributing mains. The same loss of gas by leakage would
+ represent a far higher pecuniary value with acetylene than with coal-gas,
+ because the former must always be more costly per unit of volume than the
+ latter. Hence it is important to recognise that the rate of leakage, <i>coeteris
+ paribus</i>, is less with acetylene, and it is also important to observe
+ the economical advantage, at least in terms of gas or calcium carbide, of
+ sending the acetylene into the mains at as low a pressure as is compatible
+ with the length of those mains and the character of the consumers'
+ burners. As follows from what will be said in Chapter VII., a high initial
+ pressure makes for economy in the prime cost of, and in the expense of
+ laying, the mains, by enabling the diameter of those mains to be
+ diminished; but the purchase and erection of the distributing system are
+ capital expenses, while a constant expenditure upon carbide to meet loss
+ by leakage falls upon revenue.
+ </p>
+ <p>
+ The critical temperature of acetylene, <i>i.e.</i>, the temperature below
+ which an abrupt change from the gaseous to the liquid state takes place if
+ the pressure is sufficiently high, is 37° C., and the critical pressure,
+ <i>i.e.</i>, the pressure under which that change takes place at that
+ temperature, is nearly 68 atmospheres. Below the critical temperature, a
+ lower pressure than this effects liquefaction of the gas, <i>i.e.</i>, at
+ 13.5° C. a pressure of 32.77 atmospheres, at 0° C., 21.53 atmospheres
+ (Ansdell, <i>cf.</i> Chapter XI.). These data are of comparatively little
+ practical importance, owing to the fact that, as explained in Chapter XI.,
+ liquefied acetylene cannot be safely utilised.
+ </p>
+ <p>
+ The mean coefficient of expansion of gaseous acetylene between 0° C. and
+ 100° C., is, under constant pressure, 0.003738; under constant volume,
+ 0.003724. This means that, if the pressure is constant, 0.003738
+ represents the increase in volume of a given mass of gaseous acetylene
+ when its temperature is raised one degree (C.), divided by the volume of
+ the same mass at 0° C. The coefficients of expansion of air are: under
+ constant pressure, 0.003671; under constant volume, 0.003665; and those of
+ the simple gases (nitrogen, hydrogen, oxygen) are very nearly the same.
+ Strictly speaking the table given in Chapter XIV., for facilitating the
+ correction of the volume of gas measured over water, is not quite correct
+ for acetylene, owing to the difference in the coefficients of expansion of
+ acetylene and the simple gases for which the table was drawn up, but
+ practically no appreciable error can ensue from its use. It is, however,
+ for the correction of volumes of gases measured at different temperatures
+ to one (normal) temperature, and, broadly, for determining the change of
+ volume which a given mass of the gas will undergo with change of
+ temperature, that the coefficient of expansion of a gas becomes an
+ important factor industrially.
+ </p>
+ <p>
+ Ansdell has found the density of liquid acetylene to range from 0.460 at
+ -7° C. to 0.364 at +35.8° C., being 0.451 at 0° C. Taking the volume of
+ the liquid at -7° as unity, it becomes 1.264 at 35.8", and thence Ansdell
+ infers that the mean coefficient of expansion per degree is 0.00489° for
+ the total range of pressure." Assuming that the liquid was under the same
+ pressure at the two temperatures, the coefficient of expansion per degree
+ Centigrade would be 0.00605, which agrees more nearly with the figure
+ 0.007 which is quoted, by Fouché As mentioned before, data referring to
+ liquid (<i>i.e.</i>, liquefied) acetylene are of no practical importance,
+ because the substance is too dangerous to use. They are, however,
+ interesting in so far as they indicate the differences in properties
+ between acetylene converted into the liquid state by great pressure, and
+ acetylene dissolved in acetone under less pressure; which differences make
+ the solution fit for employment. It may be observed that as the solution
+ of acetylene in acetone is a liquid, the acetylene must exist therein as a
+ liquid; it is, in fact, liquid acetylene in a state of dilution, the
+ diluent being an exothermic and comparatively stable body. The specific
+ heat of acetylene is given by M. A. Morel at 0.310, though he has not
+ stated by whom the value was determined. For the purpose of a calculation
+ in Chapter III. the specific heat at constant pressure was assumed to be
+ 0.25, which, in the absence of precise information, appears somewhat more
+ probable as an approximation to the truth. The ratio (<i>k</i> or C_p/C_v
+ ) of the specific heat at constant pressure to that at constant volume has
+ been found by Maneuvrier and Fournier to be 1.26; but they did not measure
+ the specific heat itself. [Footnote: The ratio 1.26 <i>k</i> or (C_p/C_v)
+ has been given in many text-books as the value of the specific heat of
+ acetylene, whereas this value should obviously be only about one-fourth or
+ one-fifth of 1.26.
+ </p>
+ <p>
+ By employing the ordinary gas laws it is possible approximately to
+ calculate the specific heat of acetylene from Maneuvrier and Fournier's
+ ratio. Taking the molecular weight of acetylene as 26, we have
+ </p>
+ <p>
+ 26 C_p - 26 C_v = 2 cal.,
+ </p>
+ <p>
+ and
+ </p>
+ <p>
+ C_p = 1.26 C_v.
+ </p>
+ <p>
+ From this it follows that C_p, <i>i.e.</i>, the specific heat at constant
+ pressure of acetylene, should be 0.373.] It will be seen that this value
+ for <i>k</i> differs considerably from the corresponding ratio in the case
+ of air and many common gases, where it is usually 1.41; the figure
+ approaches more closely that given for nitrous oxide. For the specific
+ heat of calcium carbide Carlson quotes the following figures:
+ </p>
+<pre xml:space="preserve">
+ 0° 1000° 1500° 2000° 2500° 3000° 3500°
+0.247 0.271 0.296 0.325 0.344 0.363 0.381
+</pre>
+ <p>
+ The molecular volume of acetylene is 0.8132 (oxygen = 1).
+ </p>
+ <p>
+ According to the international atomic weights adopted in 1908, the
+ molecular weight of acetylene is 26.016 if O = 16; in round numbers, as
+ ordinarily used, it is 26. Employing the latest data for the weight of 1
+ litre of dry hydrogen and of dry normal air containing 0.04 per cent. of
+ carbon dioxide at a temperature of 0° C. and a barometric pressure of 760
+ mm. in the latitude of London, viz., 0.089916 and 1.29395 grammes
+ respectively (Castell-Evans), it now becomes possible to give the weight
+ of a known volume of dry or moist acetylene as measured under stated
+ conditions with some degree of accuracy. Using 26.016 as the molecular
+ weight of the gas (O = 16), 1 litre of dry acetylene at 0° C. and 760 mm.
+ weighs 1.16963 grammes, or 1 gramme measures 0.854973 litre. From this it
+ follows that the theoretical specific gravity of the gas at 0°/0° C. is
+ 0.9039 (air = 1), a figure which may be compared with Leduc's experimental
+ value of 0.9056. Taking as the coefficient of expansion at constant
+ pressure the figure already given, viz., 0.003738, the weights and
+ measures of dry and moist acetylene observed under British conditions (60°
+ F. and 30 inches of mercury) become approximately:
+ </p>
+<pre xml:space="preserve">
+ Dry. Saturated.
+ 1 litre . . . 1.108 grm. . . 1.102 grm.
+ 1 gramme . . . 0.902 litre. . . 0.907 litre.
+ 1000 cubic feet . 69.18 lb. . . . 68.83 lb.
+</pre>
+ <p>
+ It should be remembered that unless the gas has been passed through a
+ chemical drier, it is always saturated with aqueous vapour, the amount of
+ water present being governed by the temperature and pressure. The 1 litre
+ of moist acetylene which weighs 1.102 gramme at 60° F. and 30 inches of
+ mercury, contains 0.013 gramme of water vapour; and therefore the weight
+ of dry acetylene in the 1 litre of moist gas is 1.089 gramme. Similarly,
+ the 68.83 pounds which constitute the weight of 1000 cubic feet of moist
+ acetylene, as measured under British standard conditions, are composed of
+ almost exactly 68 pounds of dry acetylene and 0.83 pound of water vapour.
+ The data required in calculating the mass of vapour in a known volume of a
+ saturated gas at any observed temperature and pressure, <i>i.e.</i>, in
+ reducing the figures to those which represent the dry gas at any other
+ (standard) temperature and pressure, will be found in the text-books of
+ physical chemistry. It is necessary to recollect that since coal-gas is
+ measured wet, the factors given in the table quoted in Chapter XIV. from
+ the "Notification of the Gas Referees" simply serve to convert the volume
+ of a wet gas observed under stated conditions to the equivalent volume of
+ the same wet gas at the standard conditions mentioned.
+ </p>
+ <p>
+ HEAT OF COMBUSTION, &amp;C--Based on Berthelot and Matignon's value for
+ the heat of combustion which is given on a subsequent page, viz., 315.7
+ large calories per molecular weight of 26.016 grammes, the calorific power
+ of acetylene under different conditions is shown in the following table:
+ </p>
+<pre xml:space="preserve">
+ Dry. Dry. Saturated.
+ 0° C. &amp; 760 mm. 60° F &amp; 30 ins. 60° F. &amp; 30 ins.
+</pre>
+<pre xml:space="preserve">
+1 gramme 12.14 cals. 12.14 cals. 12.0 cals.
+1 litre 14.l9 " 13.45 " 13.22 "
+1 cubic foot 40.19 " 380.8 " 374.4 "
+</pre>
+ <p>
+ The figures in the last column refer to the dry acetylene in the gas, no
+ correction having been made for the heat absorbed by the water vapour
+ present. As will appear in Chapter X., the average of actual
+ determinations of the calorific value of ordinary acetylene is 363 large
+ calories or 1440 B.Th.U. per cubic foot. The temperature of ignition of
+ acetylene has been generally stated to be about 480° C. V. Meyer and Münch
+ in 1893 found that a mixture of acetylene and oxygen ignited between 509°
+ and 515° C. Recent (1909) investigations by H. B. Dixon and H. F. Coward
+ show, however, that the ignition temperature in neat oxygen is between
+ 416° and 440° (mean 428° C.) and in air between 406° and 440°, with a mean
+ of 429° C. The corresponding mean temperature of ignition found by the
+ same investigators for other gases are: hydrogen, 585°; carbon monoxide,
+ moist 664°, dry 692°; ethylene, in oxygen 510°, in air 543°; and methane,
+ in oxygen between 550° and 700°, and in air, between 650° and 750° C.
+ </p>
+ <p>
+ Numerous experiments have been performed to determine the temperature of
+ the acetylene flame. According to an exhaustive research by L. Nichols,
+ when the gas burns in air it attains a maximum temperature of 1900° C. ±
+ 20°, which is 120° higher than the temperature he found by a similar
+ method of observation for the coal-gas flame (fish-tail burner). Le
+ Chatelier had previously assigned to the acetylene flame a temperature
+ between 2100° and 2400°, while Lewes had found for the dark zone 459°, for
+ the luminous zone 1410°, and for the tip 1517° C, Féry and Mahler have
+ also made measurements of the temperatures afforded by acetylene and other
+ fuels, some of their results being quoted below. Féry employed his optical
+ method of estimating the temperature, Mahler a process devised by Mallard
+ and Le Chatelier. Mahler's figures all relate to flames supplied with air
+ at a temperature of 0° C. and a constant pressure of 760 mm.
+ </p>
+<pre xml:space="preserve">
+Hydrogen . . . . . . . . . . . 1900 1960
+Carbon monoxide . . . . . . . . . -- 2100
+Methane . . . . . . . . . . . -- _ 1850
+Coal-gas (luminous) . . . . . . . . 1712 |
+ " (atmospheric, with deficient supply of air) . 1812 | 1950
+ " (atmospheric, with full supply of air) . . 1871 _|
+Water-gas . . . . . . . . . . -- 2000
+Oxy-coal-gas blowpipe . . . . . . . 2200 --
+Oxy-hydrogen blowpipe . . . . . . . 2420 --
+Acetylene . . . . . . . . . . 2548 2350
+Alcohol . . . . . . . . . . . 1705 1700
+Alcohol (in Denayrouze Bunsen) . . . . . 1862 --
+Alcohol and petrol in equal parts . . . . 2053 --
+Crude petroleum (American) . . . . . . -- 2000
+Petroleum spirit " . . . . . . . -- 1920
+Petroleum oil " . . . . . . . -- 1660
+</pre>
+ <p>
+ Catani has published the following determinations of the temperature
+ yielded by acetylene when burnt with cold and hot air and also with
+ oxygen:
+ </p>
+<pre xml:space="preserve">
+Acetylene and cold air . . . . . . 2568° C.
+ " air at 500° C . . . . 2780° C.
+ " air at 1000° C . . . . 3000° C.
+ " oxygen . . . . . . 4160° C.
+</pre>
+ <p>
+ EXPLOSIVE LIMITS.--The range of explosibility of mixtures of acetylene and
+ air has been determined by various observers. Eitner's figures for the
+ lower and upper explosive limits, when the mixture, at 62.6° F., is in a
+ tube 19 mm. in diameter, and contains 1.9 per cent. of aqueous vapour, are
+ 3.35 and 52.3 per cent. of acetylene (<i>cf.</i> Chapter X.). In this case
+ the mixture was fired by electric spark. In wider vessels, the upper
+ explosive limit, when the mixture was fired by a Bunsen flame, was found
+ to be as high as 75 per cent. of acetylene. Eitner also found that when 13
+ of the 21 volumes of oxygen in air are displaced by carbon dioxide, a
+ mixture of such "carbon dioxide air" with acetylene is inexplosive in all
+ proportions. Also that when carbon dioxide is added to a mixture of
+ acetylene and air, an explosion no longer occurs when the carbon dioxide
+ amounts to 46 volumes or more to every 54 volumes of air, whatever may be
+ the proportion of acetylene in the mixture. [Footnote: According to Caro,
+ if acetylene is added to a mixture composed of 55 per cent. by volume of
+ air and 45 per cent. of carbon dioxide, the whole is only explosive when
+ the proportion of acetylene lies between 5.0 and 5.8 per cent. Caro has
+ also quoted the effect of various inflammable vapours upon the explosive
+ limits of acetylene, his results being referred to in Chapter X.] These
+ figures are valuable in connexion with the prevention of the formation of
+ explosive mixtures of air and acetylene when new mains or plant are being
+ brought into operation (<i>cf.</i> Chapter VII.). Eitner has also shown,
+ by direct investigation on mixtures of other combustible gases and air,
+ that the range of explosibility is greatly reduced by increase in the
+ proportion of aqueous vapour present. As the proportion of aqueous vapour
+ in gas standing over water increases with the temperature the range of
+ explosibility of mixtures of a combustible gas and air is naturally and
+ automatically reduced when the temperature rises, provided the mixture is
+ in contact with water. Thus at 17.0° C., mixtures of hydrogen, air, and
+ aqueous vapour containing from 9.3 to 65.0 per cent, of hydrogen are
+ explosive, whereas at 78.1° C., provided the mixture is saturated with
+ aqueous vapour, explosion occurs only when the percentage of hydrogen in
+ the mixture is between 11.2 and 21.9. The range of explosibility of
+ mixtures of acetylene and air is similarly reduced by the addition of
+ aqueous vapour (though the exact figures have not been experimentally
+ ascertained); and hence it follows that when the temperature in an
+ acetylene generator in which water is in excess, or in a gasholder, rises,
+ the risk of explosion, if air is mixed with the gas, is automatically
+ reduced with the rise in temperature by reason of the higher proportion of
+ aqueous vapour which the gas will retain at the higher temperature. This
+ fact is alluded to in Chapter II. Acetone vapour also acts similarly in
+ lowering the upper explosive limit of acetylene (<i>cf.</i> Chapter XI.).
+ </p>
+ <p>
+ It may perhaps be well to indicate briefly the practical significance of
+ the range of explosibility of a mixture of air and a combustible gas, such
+ as acetylene. The lower explosive limit is the lowest percentage of
+ combustible gas in the mixture of it and air at which explosion will occur
+ in the mixture if a light or spark is applied to it. If the combustible
+ gas is present in the mixture with air in less than that percentage
+ explosion is impossible. The upper explosive limit is the highest
+ percentage of combustible gas in the mixture of it and air at which
+ explosion will occur in the mixture if a light or spark is applied to it.
+ If the combustible gas is present in the mixture with air in more than
+ that percentage explosion is impossible. Mixtures, however, in which the
+ percentage of combustible gas lies between these two limits will explode
+ when a light or spark is applied to them; and the comprehensive term
+ "range of explosibility" is used to cover all lying between the two
+ explosive limits. If, then, a naked light is applied to a vessel
+ containing a mixture of a combustible gas and air, in which mixture the
+ proportion of combustible gas is below the lower limit of explosibility,
+ the gas will not take fire, but the light will continue to burn, deriving
+ its necessary oxygen from the excess of air present. On the other hand, if
+ a light is applied to a vessel containing a mixture of a combustible gas
+ and air, in which mixture the proportion of combustible gas is above the
+ upper limit of explosibility, the light will be extinguished, and within
+ the vessel the gaseous mixture will not burn; but it may burn at the open
+ mouth of the vessel as it comes in contact with the surrounding air, until
+ by diffusion, &amp;c., sufficient air has entered the vessel to form, with
+ the remaining gas, a mixture lying within the explosive limits, when an
+ explosion will occur. Again, if a gaseous mixture containing less of its
+ combustible constituent than is necessary to attain the lower explosive
+ limit escapes from an open-ended pipe and a light is applied to it, the
+ mixture will not burn as a useful compact flame (if, indeed, it fires at
+ all); if the mixture contains more of its combustible constituent than is
+ required to attain the upper explosive limit, that mixture will burn
+ quietly at the mouth of the pipe and will be free from any tendency to
+ fire back into the pipe--assuming, of course, that the gaseous mixture
+ within the pipe is constantly travelling towards the open end. If,
+ however, a gaseous mixture containing a proportion of its combustible
+ constituent which lies between the lower and the upper explosive limit of
+ that constituent escapes from an open- ended pipe and a light is applied,
+ the mixture will fire and the flame will pass back into the pipe, there to
+ produce an explosion, unless the orifice of the said pipe is so small as
+ to prevent the explosive wave passing (as is the case with a proper
+ acetylene burner), or unless the pipe itself is so narrow as appreciably
+ to alter the range of explosibility by lowering the upper explosive limit
+ from its normal value.
+ </p>
+ <p>
+ By far the most potent factor in altering the range of explosibility of
+ any gas when mixed with air is the diameter of the vessel containing or
+ delivering such mixture. Le Chatelier has investigated this point in the
+ case of acetylene, and his values are reproduced overleaf; they are
+ comparable among themselves, although it will be observed that his
+ absolute results differ somewhat from those obtained by Eitner which are
+ quoted later:
+ </p>
+ <p>
+ <i>Explosive Limits of Acetylene mixed with Air.</i>--(Le Chatelier.)
+ </p>
+<pre xml:space="preserve">
+ ___________________________________________________________
+| | | |
+| | Explosive Limits. | |
+| Diameter of Tube |_______________________| Range of |
+| in Millimetres. | | | Explosibility. |
+| | Lower. | Upper. | |
+|__________________|___________|___________|________________|
+| | | | |
+| | Per Cent. | Per Cent. | Per Cent. |
+| 40 | 2.9 | 64 | 61.1 |
+| 30 | 3.1 | 62 | 58.9 |
+| 20 | 3.5 | 55 | 51.5 |
+| 6 | 4.0 | 40 | 36.0 |
+| 4 | 4.5 | 25 | 20.5 |
+| 2 | 5.0 | 15 | 10.0 |
+| 0.8 | 7.7 | 10 | 2.3 |
+| 0.5 | ... | ... | ... |
+|__________________|___________|___________|________________|
+</pre>
+ <p>
+ Thus it appears that past an orifice or constriction 0.5 mm. in diameter
+ no explosion of acetylene can proceed, whatever may be the proportions
+ between the gas and the air in the mixture present.
+ </p>
+ <p>
+ With every gas the explosive limits and the range of explosibility are
+ also influenced by various circumstances, such as the manner of ignition,
+ the pressure, and other minor conditions; but the following figures for
+ mixtures of air and different combustible gases were obtained by Eitner
+ under similar conditions, and are therefore strictly comparable one with
+ another. The conditions were that the mixture was contained in a tube 19
+ mm. (3/4-inch) wide, was at about 60° to 65° F., was saturated with
+ aqueous vapour, and was fired by electric spark.
+ </p>
+ <p>
+ <i>Table giving the Percentage by volume of Combustible Gas in a Mixture
+ of that Gas and Air corresponding with the Explosive Limits of such a
+ Mixture.</i>--(Eitner.)
+ </p>
+<pre xml:space="preserve">
+ ____________________________________________________________________
+| | | | |
+| Description of | Lower | Upper | Difference between the |
+| Combustible Gas. | Explosive | Explosive | Lower and Upper Limits, |
+| | Limit. | Limit. | showing the range |
+| | | | covered by the |
+| | | | Explosive Mixtures. |
+|__________________|___________|___________|_________________________|
+| | | | |
+| | Per Cent. | Per Cent. | Per Cent. |
+| Carbon monoxide | 16.50 | 74.95 | 58.45 |
+| Hydrogen | 9.45 | 66.40 | 57.95 |
+| Water-gas | | | |
+| (uncarburetted) | 12.40 | 66.75 | 54.35 |
+| ACETYLENE | 3.35 | 52.30 | 48.95 |
+| Coal-gas | 7.90 | 19.10 | 11.20 |
+| Ethylene | 4.10 | 14.60 | 10.50 |
+| Methane | 6.10 | 12.80 | 6.70 |
+| Benzene (vapour) | 2.65 | 6.50 | 3.85 |
+| Pentane " | 2.40 | 4.90 | 2.50 |
+| Benzoline " | 2.40 | 4.90 | 2.50 |
+|__________________|___________|___________|_________________________|
+</pre>
+ <p>
+ These figures are of great practical significance. They indicate that a
+ mixture of acetylene and air becomes explosive (<i>i.e.</i>, will explode
+ if a light is applied to it) when only 3.35 per cent. of the mixture is
+ acetylene, while a similar mixture of coal-gas and air is not explosive
+ until the coal-gas reaches 7.9 per cent. of the mixture. And again, air
+ may be added to coal-gas, and it does not become explosive until the
+ coal-gas is reduced to 19.1 per cent. of the mixture, while, on the
+ contrary, if air is added to acetylene, the mixture becomes explosive as
+ soon as the acetylene has fallen to 52.3 per cent. Hence the immense
+ importance of taking precautions to avoid, on the one hand, the escape of
+ acetylene into the air of a room, and, on the other hand, the admixture of
+ air with the acetylene in any vessel containing it or any pipe through
+ which it passes. These precautions are far more essential with acetylene
+ than with coal-gas. The table shows further how great is the danger of
+ explosion if benzene, benzoline, or other similar highly volatile
+ hydrocarbons [Footnote: The nomenclature of the different volatile spirits
+ is apt to be very confusing. "Benzene" is the proper name for the most
+ volatile hydrocarbon derived from coal-tar, whose formula is C_6H_6.
+ Commercially, benzene is often known as "benzol" or "benzole"; but it
+ would be generally advantageous if those latter words were only used to
+ mean imperfectly rectified benzene, <i>i.e.</i>, mixtures of benzene with
+ toluene, &amp;c., such as are more explicitly understood by the terms
+ "90.s benzol" and "50.s benzol." "Gasoline," "carburine," "petroleum
+ ether," "benzine," "benzoline," "petrol," and "petroleum spirit" all refer
+ to more or less volatile (the most volatile being mentioned first) and
+ more or less thoroughly rectified products obtained from petroleum. They
+ are mixtures of different hydrocarbons, the greater part of them having
+ the general chemical formula C_nH_2n+2 where n = 5 or more. None of them
+ is a definite chemical compound as is benzene; when n = 5 only the product
+ is pentane. These hydrocarbons are known to chemists as "paraffins,"
+ "naphthenes" being occasionally met with; while a certain proportion of
+ unsaturated hydrocarbons is also present in most petroleum spirits. The
+ hydrocarbons of coal-tar are "aromatic hydrocarbons," their generic
+ formula being C_nH_2^n-6, where n is never less than 6.] are allowed to
+ vaporise in a room in which a light may be introduced. Less of the vapour
+ of these hydrocarbons than of acetylene in the air of a room brings the
+ mixture to the lower explosive limit, and therewith subjects it to the
+ risk of explosion. This tact militates strongly against the use of such
+ hydrocarbons within a house, or against the use of air-gas, which, as
+ explained in Chapter I., is air more or less saturated with the vapour of
+ volatile hydrocarbons. Conversely, a combustible gas, such as acetylene,
+ may be safely "carburetted" by these hydrocarbons in a properly
+ constructed apparatus set up outside the dwelling-house, as explained in
+ Chapter X., because there would be no air (as in air-gas) in the pipes,
+ &amp;c., and a relatively large escape of carburetted acetylene would be
+ required to produce an explosive atmosphere in a room. Moreover, the odour
+ of the acetylene itself would render the detection of a leak far easier
+ with carburetted acetylene than with air-gas.
+ </p>
+ <p>
+ N. Teclu has investigated the explosive limits of mixtures of air with
+ certain combustible gases somewhat in the same manner as Eitner, viz.: by
+ firing the mixture in an eudiometer tube by means of an electric spark. He
+ worked, however, with the mixture dry instead of saturated with aqueous
+ vapour, which doubtless helps to account for the difference between his
+ and Eitner's results.
+ </p>
+ <p>
+ <i>Table giving the Percentages by volume of Combustible Gas in a
+ Dehydrated Mixture of that Gas and Air between which the Explosive Limits
+ of such a Mixture lie.</i>--(Teclu).
+ </p>
+<pre xml:space="preserve">
+ ____________________________________________________________________
+| | | |
+| | Lower Explosive Limit. | Upper Explosive Limit. |
+| Description of |________________________|________________________|
+| Combustible Gas. | | |
+| | Per Cent. of Gas. | Per Cent. of Gas. |
+|__________________|________________________|________________________|
+| | | |
+| ACETYLENE | 1.53-1.77 | 57.95-58.65 |
+| Hydrogen | 9.73-9.96 | 62.75-63.58 |
+| Coal-gas | 4.36-4.82 | 23.35-23.63 |
+| Methane | 3.20-3.67 | 7.46- 7.88 |
+|__________________|________________________|________________________|
+</pre>
+ <p>
+ Experiments have been made at Lechbruch in Bavaria to ascertain directly
+ the smallest proportion of acetylene which renders the air of a room
+ explosive. Ignition was effected by the flame resulting when a pad of
+ cotton-wool impregnated with benzoline or potassium chlorate was fired by
+ an electrically heated wire. The room in which most of the tests were made
+ was 8 ft. 10 in. long, 6 ft. 7 in. wide, and 6 ft. 8 in. high, and had two
+ windows. When acetylene was generated in this room in normal conditions of
+ natural ventilation through the walls, the volume generated could amount
+ to 3 per cent. of the air-space of the room without explosion ensuing on
+ ignition of the wool, provided time elapsed for equable diffusion, which,
+ moreover, was rapidly attained. Further, it was found that when the whole
+ of the acetylene which 2 kilogrammes or 4.4 lb. of carbide (the maximum
+ permissible charge in many countries for a portable lamp for indoor use)
+ will yield was liberated in a room, a destructive explosion could not
+ ensue on ignition provided the air-space exceeded 40 cubic metres or 1410
+ cubic feet, or, if the evolved gas were uniformly diffused, 24 cubic
+ metres or 850 cubic feet. When the walls of the room were rendered
+ impervious to air and gas, and acetylene was liberated, and allowed time
+ for diffusion, in the air of the room, an explosion was observed with a
+ proportion of only 2-1/2 per cent. of acetylene in the air.
+ </p>
+ <p>
+ <i>Solubility of Acetylene in Various Liquids.</i>
+ </p>
+<pre xml:space="preserve">
+ _____________________________________________________________________
+| | | | |
+| | | Volumes of | |
+| | Tem- | Acetylene | |
+| Solvent. |perature.|dissolved by| Authority. |
+| | | 100 Vols. | |
+| | | of Solvent.| |
+|___________________________|_________|____________|__________________|
+| | | | |
+| | Degs. C | | |
+| Acetone . . . . | 15 | 2500 | Claude and Hess |
+| " . . . . | 50 | 1250 | " |
+| Acetic acid; alcohol . | 18 | 600 | Berthelot |
+| Benzoline; chloroform . | 18 | 400 | " |
+| Paraffin oil . . . | 0 | 103.3 | E. Muller |
+| " . . . | 18 | 150 | Berthelot |
+| Olive oil . . . . | -- | 48 | Fuchs and Schiff |
+| Carbon bisulphide . . | 18 | 100 | Berthelot |
+| " tetrachloride . | 0 | 25 | Nieuwland |
+| Water (at 4 65 atmospheres| | | |
+| pressure) . . | 0 | 160 | Villard |
+| " (at 755 mm. pressure)| 12 | 118 | Berthelot |
+| " (760 mm. pressure) . | 12 | 106.6 | E. Müller |
+| " " . | 15 | 110 | Lewes |
+| " " . | 18 | 100 | Berthelot |
+| " " . | -- | 100 | E. Davy (in 1836)|
+| " " . | 19.5 | 97.5 | E. Müller |
+| Milk of lime: about 10 | | | |
+| grammes of calcium hy- | 5 | 112 | Hammerschmidt |
+| droxide per 100 c.c. . | | | and Sandmann |
+| " " " | 10 | 95 | " |
+| " " " | 20 | 75 | " |
+| " " " | 50 | 38 | " |
+| " " " | 70 | 20 | " |
+| " " " | 90 | 6 | " |
+| Solution of common salt,5%| 19 | 67.9 | " |
+| (sodium chloride) " | 25 | 47.7 | " |
+| " 20%| 19 | 29.6 | " |
+| " " | 25 | 12.6 | " |
+| "(nearly saturated, | | | |
+| 26%) . . | 15 | 20.6 | " |
+| "(saturated, sp. gr.| | | |
+| 1-21) . . | 0 | 22.0 | E. Müller |
+| " " " | 12 | 21.0 | " |
+| " " " | 18 | 20.4 | " |
+| Solution of calcium | | | Hammerschmidt |
+| chloride (saturated) . | 15 | 6.0 | and Sandmann |
+| Bergé and Reychler's re- | | | |
+| agent . . . . | -- | 95 | Nieuwland |
+|___________________________|_________|____________|__________________|
+</pre>
+ <p>
+ SOLUBILITY.--Acetylene is readily soluble in many liquids. It is
+ desirable, on the one hand, as indicated in Chapter III., that the liquid
+ in the seals of gasholders, &amp;c., should be one in which acetylene is
+ soluble to the smallest degree practically attainable; while, on the other
+ hand, liquids in which acetylene is soluble in a very high degree are
+ valuable agents for its storage in the liquid state. Hence it is important
+ to know the extent of the solubility of acetylene in a number of liquids.
+ The tabular statement (p. 179) gives the most trustworthy information in
+ regard to the solubilities under the normal atmospheric pressure of 760
+ mm. or thereabouts.
+ </p>
+ <p>
+ The strength of milk of lime quoted in the above table was obtained by
+ carefully allowing 50 grammes of carbide to interact with 550 c.c. of
+ water at 5° C. A higher degree of concentration of the milk of lime was
+ found by Hammerschmidt and Sandmann to cause a slight decrease in the
+ amount of acetylene held in solution by it. Hammerschmidt and Sandmann's
+ figures, however, do not agree well with others obtained by Caro, who has
+ also determined the solubility of acetylene in lime-water, using first, a
+ clear saturated lime-water prepared at 20° C. and secondly, a milk of lime
+ obtained by slaking 10 grammes of quicklime in 100 c.c. of water. As
+ before, the figures relate to the volumes of acetylene dissolved at
+ atmospheric pressure by 100 volumes of the stated liquid.
+ </p>
+<pre xml:space="preserve">
+ _________________________________________________
+| | | |
+| Temperature. | Lime-water. | Milk of Lime. |
+|_______________|_______________|_________________|
+| | | |
+| Degs C. | | |
+| 0 | 146.2 | 152.6 |
+| 5 | 138.5 | -- |
+| 15 | 122.8 | 134.8 |
+| 50 | 43.9 | 62.6 |
+| 90 | 6.2 | 9.2 |
+|_______________|_______________|_________________|
+</pre>
+ <p>
+ Figures showing the solubility of acetylene in plain water at different
+ temperatures have been published in Landolt-Börnstein's Physico- Chemical
+ Tables. These are reproduced below. The "Coefficient of Absorption" is the
+ volume of the gas, measured at 0° C. and a barometric height of 760 mm.
+ taken up by one volume of water, at the stated temperature, when the gas
+ pressure on the surface, apart from the vapour pressure of the water
+ itself, is 760 mm. The "Solubility" is the weight of acetylene in grammes
+ taken up by 100 grammes of water at the stated temperature, when the total
+ pressure on the surface, including that of the vapour pressure of the
+ water, is 760 mm.
+ </p>
+<pre xml:space="preserve">
+ _____________________________________________
+| | | |
+| Temperature. | Coefficient of | Solubility. |
+| | Absorption. | |
+|______________|________________|_____________|
+| | | |
+| Degs. C. | | |
+| 0 | 1.73 | 0.20 |
+| 1 | 1.68 | 0.19 |
+| 2 | 1.63 | 0.19 |
+| 3 | 1.58 | 0.18 |
+| 4 | 1.53 | 0.18 |
+| 5 | 1.49 | 0.17 |
+| 6 | 1.45 | 0.17 |
+| 7 | 1.41 | 0.16 |
+| 8 | 1.37 | 0.16 |
+| 9 | 1.34 | 0.15 |
+| 10 | 1.31 | 0.15 |
+| 11 | 1.27 | 0.15 |
+| 12 | 1.24 | 0.14 |
+| 13 | 1.21 | 0.14 |
+| 14 | 1.18 | 0.14 |
+| 15 | 1.15 | 0.13 |
+| 16 | 1.13 | 0.13 |
+| 17 | 1.10 | 0.13 |
+| 18 | 1.08 | 0.12 |
+| 19 | 1.05 | 0.12 |
+| 20 | 1.03 | 0.12 |
+| 21 | 1.01 | 0.12 |
+| 22 | 0.99 | 0.11 |
+| 23 | 0.97 | 0.11 |
+| 24 | 0.95 | 0.11 |
+| 25 | 0.93 | 0.11 |
+| 26 | 0.91 | 0.10 |
+| 27 | 0.89 | 0.10 |
+| 28 | 0.87 | 0.10 |
+| 29 | 0.85 | 0.10 |
+| 30 | 0.84 | 0.09 |
+|______________|________________|_____________|
+</pre>
+ <p>
+ Advantage is taken, as explained in Chapter XI., of the high degree of
+ solubility of acetylene in acetone, to employ a solution of the gas in
+ that liquid when acetylene is wanted in a portable condition. The
+ solubility increases very rapidly with the pressure, so that under a
+ pressure of twelve atmospheres acetone dissolves about 300 times its
+ original volume of the gas, while the solubility also increases greatly
+ with a reduction in the temperature, until at -80° C. acetone takes up
+ 2000 times its volume of acetylene under the ordinary atmospheric
+ pressure. Further details of the valuable qualities of acetone as a
+ solvent of acetylene are given in Chapter XI., but it may here be remarked
+ that the successful utilisation of the solvent power of acetone depends to
+ a very large extent on the absolute freedom from moisture of both the
+ acetylene and the acetone, so that acetone of 99 per cent. strength is now
+ used as the solvent.
+ </p>
+ <p>
+ Turning to the other end of the scale of solubility, the most valuable
+ liquids for serving as seals of gasholders, &amp;c., are readily
+ discernible. Far superior to all others is a saturated solution of calcium
+ chloride, and this should be selected as the confining liquid whenever it
+ is important to avoid dissolution of acetylene in the liquid as far as may
+ be. Brine comes next in order of merit for this purpose, but it is
+ objectionable on account of its corrosive action on metals. Olive oil
+ should, according to Fuchs and Schiff, be of service where a saline liquid
+ is undesirable; mineral oil seems useless. Were they concordant, the
+ figures for milk of lime would be particularly useful, because this
+ material is naturally the confining liquid in the generating chambers of
+ carbide-to-water apparatus, and because the temperature of the liquid
+ rises through the heat evolved during the generation of the gas (<i>vide</i>
+ Chapters II. and III.). It will be seen that these figures would afford a
+ means of calculating the maximum possible loss of gas by dissolution when
+ a known volume of sludge is run off from a carbide-to- water generator at
+ about any possible temperature.
+ </p>
+ <p>
+ According to Garelli and Falciola, the depression in the freezing-point of
+ water caused by the saturation of that liquid with acetylene is 0.08° C.,
+ the corresponding figure for benzene in place of water being 1.40° C.
+ These figures indicate that 100 parts by weight of water should dissolve
+ 0.1118 part by weight of acetylene at 0° C., and that 100 parts of benzene
+ should dissolve about 0.687 part of acetylene at 5° C. In other words, 100
+ volumes of water at the freezing-point should dissolve 95 volumes of
+ acetylene, and 100 volumes of benzene dissolve some 653 volumes of the
+ gas. The figure calculated for water in this way is lower than that which
+ might be expected from the direct determinations at other temperatures
+ already referred to; that for benzene may be compared with Berthelot's
+ value of 400 volumes at 18° C. Other measurements of the solubility of
+ acetylene in water at 0° C. have given the figure 0.1162 per cent. by
+ weight.
+ </p>
+ <p>
+ TOXICITY.--Many experiments have been made to determine to what extent
+ acetylene exercises a toxic action on animals breathing air containing a
+ large proportion of it; but they have given somewhat inconclusive results,
+ owing probably to varying proportions of impurities in the samples of
+ acetylene used. The sulphuretted hydrogen and phosphine which are found in
+ acetylene as ordinarily prepared are such powerful toxic agents that they
+ would always, in cases of "acetylene" poisoning, be largely instrumental
+ in bringing about the effects observed. Acetylene <i>per se</i> would
+ appear to have but a small toxic action; for the principal toxic
+ ingredient in coal-gas is carbon monoxide, which does not occur in
+ sensible quantity in acetylene as obtained from calcium carbide. The
+ colour of blood is changed by inhalation of acetylene to a bright
+ cherry-red, just as in cases of poisoning by carbon monoxide; but this is
+ due to a more dissolution of the gas in the haemoglobin of the blood, so
+ that there is much more hope of recovery for a subject of acetylene
+ poisoning than for one of coal-gas poisoning. Practically the risk of
+ poisoning by acetylene, after it has been purified by one of the ordinary
+ means, is <i>nil</i>. The toxic action of the impurities of crude
+ acetylene is discussed in Chapter V.
+ </p>
+ <p>
+ Acetylene is an "endothermic" compound, as has been mentioned in Chapter
+ II., where the meaning of the expression endothermic is explained. It has
+ there been indicated that by reason of its endothermic nature it is unsafe
+ to have acetylene at either a temperature of 780° C. and upwards, or at a
+ pressure of two atmospheres absolute, or higher. If that temperature or
+ that pressure is exceeded, dissociation (<i>i.e.</i>, decomposition into
+ its elements), if initiated at any spot, will extend through the whole
+ mass of acetylene. In this sense, acetylene at or above 780° C., or at two
+ or more atmospheres pressure, is explosive in the absence of air or
+ oxygen, and it is thereby distinguished from the majority of other
+ combustible gases, such as the components of coal-gas. But if, by dilution
+ with another gas, the partial pressure of the acetylene is reduced, then
+ the mixture may be subjected to a higher pressure than that of two
+ atmospheres without acquiring explosiveness, as is fully shown in Chapter
+ XI. Thus it becomes possible safely to compress mixtures of acetylene and
+ oil-gas or coal-gas, whereas unadmixed acetylene cannot be safely kept
+ under a pressure of two atmospheres absolute or more. In a series of
+ experiments carried out by Dupré on behalf of the British Home Office, and
+ described in the Report on Explosives for 1897, samples of moist
+ acetylene, free from air, but apparently not purified by any chemical
+ process, were exposed to the influence of a bright red-hot wire. When the
+ gas was held in the containing vessel at the atmospheric pressure then
+ obtaining, viz., 30.34 inches (771 mm.) of mercury, no explosion occurred.
+ When the pressure was raised to 45.34 inches (1150 mm.), no explosion
+ occurred; but when the pressure was further raised to 59.34 inches (1505
+ mm., or very nearly two atmospheres absolute) the acetylene exploded, or
+ dissociated into its elements.
+ </p>
+ <p>
+ Acetylene readily polymerises when heated, as has been stated in Chapter
+ II., where the meaning of the term "polymerisation" has been explained.
+ The effects of the products of the polymerisation of acetylene on the
+ flame produced when the gas is burnt at the ordinary acetylene burners
+ have been stated in Chapter VIII., where the reasons therefor have been
+ indicated. The chief primary product of the polymerisation of acetylene by
+ heat appears to be benzene. But there are also produced, in some cases by
+ secondary changes, ethylene, methane, naphthalene, styrolene, anthracene,
+ and homologues of several of these hydrocarbons, while carbon and hydrogen
+ are separated. The production of these bodies by the action of heat on
+ acetylene is attended by a reduction of the illuminative value of the gas,
+ while owing to the change in the proportion of air required for combustion
+ (<i>see</i> Chapter VIII.), the burners devised for the consumption of
+ acetylene fail to consume properly the mixture of gases formed by
+ polymerisation from the acetylene. It is difficult to compare the
+ illuminative value of the several bodies, as they cannot all be consumed
+ economically without admixture, but the following table indicates
+ approximately the <i>maximum</i> illuminative value obtainable from them
+ either by combustion alone or in admixture with some non- illuminating or
+ feebly-illuminating gas:
+ </p>
+<pre xml:space="preserve">
+ ________________________________________________
+| | | |
+| | | Candles per |
+| | | Cubic Foot |
+|______________|___________________|_____________|
+| | | |
+| | | (say) |
+| Acetylene | C_2H_2 | 50 |
+| Hydrogen | H_2 | 0 |
+| Methane | CH_4 | 1 |
+| Ethane | C_2H_6 | 7 |
+| Propane | C_3H_8 | 11 |
+| Pentane | C_5H_12 (vapour) | 35 |
+| Hexane | C_6H_14 " | 45 |
+| Ethylene | C_2H_4 | 20 |
+| Propylene | C_3H_6 | 25 |
+| Benzene | C_6H_6 (vapour) | 200 |
+| Toluene | C_7H_8 " | 250 |
+| Naphthalene | C_10H_8 " | 400 |
+|______________|___________________|_____________|
+</pre>
+ <p>
+ It appears from this table that, with the exception of the three
+ hydrocarbons last named, no substance likely to be formed by the action of
+ heat on acetylene has nearly so high an illuminative value--volume for
+ volume--as acetylene itself. The richly illuminating vapours of benzene
+ and naphthalene (and homologues) cannot practically add to the
+ illuminative value of acetylene, because of the difficulty of consuming
+ them without smoke, unless they are diluted with a large proportion of
+ feebly- or non-illuminating gas, such as methane or hydrogen. The
+ practical effect of carburetting acetylene with hydrocarbon vapours will
+ be shown in Chapter X. to be disastrous so far as the illuminating
+ efficiency of the gas is concerned. Hence it appears that no conceivable
+ products of the polymerisation of acetylene by heat can result in its
+ illuminative value being improved--even presupposing that the burners
+ could consume the polymers properly--while practically a considerable
+ deterioration of its value must ensue.
+ </p>
+ <p>
+ The heat of combustion of acetylene was found by J. Thomson to be 310.57
+ large calories per gramme-molecule, and by Berthelot to be 321.00
+ calories. The latest determination, however, made by Berthelot and
+ Matignon shows it to be 315.7 calories at constant pressure. Taking the
+ heat of formation of carbon dioxide from diamond carbon at constant
+ pressure as 94.3 calories (Berthelot and Matignon), which is equal to 97.3
+ calories from amorphous carbon, and the heat of formation of liquid water
+ as 69 calories; this value for the heat of combustion of acetylene makes
+ its heat of formation to be 94.3 x 2 + 69 - 315.7 = -58.1 large calories
+ per gramme-molecule (26 grammes) from diamond carbon, or -52.1 from
+ amorphous carbon. It will be noticed that the heat of combustion of
+ acetylene is greater than the combined heats of combustion of its
+ constituents; which proves that heat has been absorbed in the union of the
+ hydrogen and carbon in the molecule, or that acetylene is endothermic, as
+ elsewhere explained. These calculations, and others given in Chapter IX.,
+ will perhaps be rendered more intelligible by the following table of
+ thermochemical phenomena:
+ </p>
+<pre xml:space="preserve">
+ _______________________________________________________________
+| | | | |
+| Reaction. | Diamond | Amorphous | |
+| | Carbon. | Carbon. | |
+|________________________________|_________|___________|________|
+| | | | |
+| (1) C (solid) + O . . . | 26.1 | 29.1 | ... |
+| (2) C (solid) + O_2 . . . | 94.3 | 97.3 | ... |
+| (3) CO + O (2 - 1) . . . | ... | ... | 68.2 |
+| (4) Conversion of solid carbon | | | |
+| into gas (3 - 1) . . . | 42.1 | 39.1 | ... |
+| (5) C (gas) + O (1 + 4) . . | ... | ... | 68.2 |
+| (6) Conversion of amorphous | | | |
+| carbon to diamond . . | ... | ... | 3.0 |
+| (7) C_2 + H_2 . . . . | -58.1 | -52.1 | ... |
+| (8) C_2H_2 + 2-1/2O_2 . . | ... | ... | 315.7 |
+|________________________________|_________|___________|________|
+</pre>
+ <p>
+ W. G. Mixter has determined the heat of combustion of acetylene to be
+ 312.9 calories at constant volume, and 313.8 at constant pressure. Using
+ Berthelot and Matignon's data given above for amorphous carbon, this
+ represents the heat of formation to be -50.2 (Mixter himself calculates it
+ as -51.4) calories. By causing compressed acetylene to dissociate under
+ the influence of an electric spark, Mixter measured its heat of formation
+ as -53.3 calories. His corresponding heats of combustion of ethylene are
+ 344.6 calories (constant volume) and 345.8 (constant pressure); for its
+ heat of formation he deduces a value -7.8, and experimentally found one of
+ about -10.6 (constant pressure).
+ </p>
+ <p>
+ THE ACETYLENE FLAME.--It has been stated in Chapter I. that acetylene
+ burnt in self-luminous burners gives a whiter light than that afforded by
+ any other artificial illuminant, because the proportion of the various
+ spectrum colours in the light most nearly resembles the corresponding
+ proportion found in the direct rays of the sun. Calling the amount of
+ monochromatic light belonging to each of the five main spectrum colours
+ present in the sun's rays unity in succession, and comparing the amount
+ with that present in the light obtained from electricity, coal-gas, and
+ acetylene, Münsterberg has given the following table for the composition
+ of the several lights mentioned:
+ </p>
+<pre xml:space="preserve">
+ ______________________________________________________________________
+| | | | | |
+| | Electricity | Coal-Gas | Acetylene | |
+| |________________|__________________|_______________|_______|
+| Colour | | | | | | | |
+| in | | | | | | With | |
+| Spectrum.| Arc. | Incan- | Lumin- | Incan- | Alone.| 3 per | Sun- |
+| | | descent.| ous. | descent.| | Cent. | light.|
+| | | | | | | Air. | |
+|__________|______|_________|________|_________|_______|_______|_______|
+| | | | | | | | |
+| Red | 2.09 | 1.48 | 4.07 | 0.37 | 1.83 | 1.03 | 1 |
+| Yellow | 1.00 | 1.00 | 1.00 | 0.90 | 1.02 | 1.02 | 1 |
+| Green | 0.99 | 0.62 | 0.47 | 4.30 | 0.76 | 0.71 | 1 |
+| Blue | 0.87 | 0.91 | 1.27 | 0.74 | 1.94 | 1.46 | 1 |
+| Violet | 1.08 | 0.17 | 0.15 | 0.83 | 1.07 | 1.07 | 1 |
+| Ultra- | | | | | | | |
+| Violet | 1.21 | ... | ... | ... | ... | ... | 1 |
+|__________|______|_________|________|_________|_______|_______|_______|
+</pre>
+ <p>
+ These figures lack something in explicitness; but they indicate the
+ greater uniformity of the acetylene light in its proportion of rays of
+ different wave-lengths. It does not possess the high proportion of green
+ of the Welsbach flame, or the high proportion of red of the luminous gas-
+ flame. It is interesting to note the large amount of blue and violet light
+ in the acetylene flame, for these are the colours which are chiefly
+ concerned in photography; and it is to their prominence that acetylene has
+ been found to be so very actinic. It is also interesting to note that an
+ addition of air to acetylene tends to make the light even more like that
+ of the sun by reducing the proportion of red and blue rays to nearer the
+ normal figure.
+ </p>
+ <p>
+ H. Erdmann has made somewhat similar calculation, comparing the light of
+ acetylene with that of the Hefner (amyl acetate) lamp, and with coal-gas
+ consumed in an Argand and an incandescent burner. Consecutively taking the
+ radiation of the acetylene flame as unity for each of the spectrum
+ colours, his results are:
+ </p>
+<pre xml:space="preserve">
+ __________________________________________________________________
+| | | | |
+| | | | Coal-Gas |
+| Colour in | Wave-Lengths, | |_______________________|
+| Spectrum | uu | Hefner Light | | |
+| | | | Argand | Incandescent |
+|___________|_______________|______________|________|______________|
+| | | | | |
+| Red | 650 | 1.45 | 1.34 | 1.03 |
+| Orange | 610 | 1.22 | 1.13 | 1.00 |
+| Yellow | 590 | 1.00 | 1.00 | 1.00 |
+| Green | 550 | 0.87 | 0.93 | 0.86 |
+| Blue | 490 | 0.72 | 1.27 | 0.92 |
+| Violet | 470 | 0.77 | 1.35 | 1.73 |
+|___________|_______________|______________|________|______________|
+</pre>
+ <p>
+ B. Heise has investigated the light of different flames, including
+ acetylene, by a heterochromatic photometric method; but his results varied
+ greatly according to the pressure at which the acetylene was supplied to
+ the burner and the type of burner used. Petroleum affords light closely
+ resembling in colour the Argand coal-gas flame; and electric glow-lamps,
+ unless overrun and thereby quickly worn out, give very similar light,
+ though with a somewhat greater preponderance of radiation in the red and
+ yellow.
+ </p>
+<pre xml:space="preserve">
+ ____________________________________________________________________
+| | | |
+| | Percent of Total | |
+| Light. | Energy manifested | Observer. |
+| | as Light. | |
+|____________________________|___________________|___________________|
+| | | |
+| Candle, spermaceti . . | 2.1 | Thomsen |
+| " paraffin . . . | 1.53 | Rogers |
+| Moderator lamp . . . | 2.6 | Thomsen |
+| Coal-gas . . . . . | 1.97 | Thomsen |
+| " . . . . . | 2.40 | Langley |
+| " batswing . . . | 1.28 | Rogers |
+| " Argand . . . | 1.61 | Rogers |
+| " incandesce . . | 2 to 7 | Stebbins |
+| Electric glow-lamp . . | about 6 | Merritt |
+| " " . . | 5.5 | Abney and Festing |
+| Lime light (new) . . . | 14 | Orehore |
+| " (old) . . . | 8.4 | Orehore |
+| Electric arc . . . . | 10.4 | Tyndall; Nakano |
+| " . . . . | 8 to 13 | Marks |
+| Magnesium light . . . | 12.5 | Rogers |
+| Acetylene . . . . | 10.5 | Stewart and Hoxie |
+| " (No. 0 slit burner | 11.35 | Neuberg |
+| " (No. 00000 . . | | |
+| Bray fishtail) | 13.8 | Neuberg |
+| " (No. 3 duplex) . | 14.7 | Neuberg |
+| Geissler tube . . . | 32.0 | Staub |
+|____________________________|___________________|___________________|
+</pre>
+ <p>
+ Violle and Féry, also Erdmann, have proposed the use of acetylene as a
+ standard of light. As a standard burner Féry employed a piece of
+ thermometer tube, cut off smoothly at the end and having a diameter of 0.5
+ millimetre, a variation in the diameter up to 10 per cent. being of no
+ consequence. When the height of the flame ranged from 10 to 25 millimetres
+ the burner passed from 2.02 to 4.28 litres per hour, and the illuminating
+ power of the light remained sensibly proportional to the height of the
+ jet, with maximum variations from the calculated value of ±0.008. It is
+ clear that for such a purpose as this the acetylene must be prepared from
+ very pure carbide and at the lowest possible temperature in the generator.
+ Further investigations in this direction should be welcome, because it is
+ now fairly easy to obtain a carbide of standard quality and to purify the
+ gas until it is essentially pure acetylene from a chemical point of view.
+ </p>
+ <p>
+ L. W. Hartmann has studied the flame of a mixture of acetylene with
+ hydrogen. He finds that the flame of the mixture is richer in light of
+ short wave-lengths than that of pure acetylene, but that the colour of the
+ light does not appear to vary with the proportion of hydrogen present.
+ </p>
+ <p>
+ Numerous investigators have studied the optical or radiant efficiency of
+ artificial lights, <i>i.e.</i>, the proportion of the total heat plus
+ light energy emitted by the flame which is produced in the form of visible
+ light. Some results are shown in the table on the previous page.
+ </p>
+ <p>
+ Figures showing the ratio of the visible light emitted by various
+ illuminants to the amount of energy expended in producing the light and
+ also the energy equivalent of each spherical Hefner unit evolved have been
+ published by H. Lux, whose results follow:
+ </p>
+<pre xml:space="preserve">
+ _______________________________________________________________________
+| | | | | |
+| | Ratio of | Ratio of | Mean | Energy |
+| | Light | Light | Spherical | Equiva- |
+| Light. | emitted to | emitted to | Illuminat- | lent to 1 |
+| | Total | Energy | ing Power. | Spherical |
+| | Radiation. | Impressed. | Hefners. | Hefner in |
+| | | | | Watts. |
+|____________________|____________|____________|____________|___________|
+| | | | | |
+| | Per Cent. | Per Cent. | | |
+| Hefner lamp | 0.89 | 0.103 | 0.825 | 0.108 |
+| Paraffin lamp, 14" | 1.23 | 0.25 | 12.0 | 0.105 |
+| ACETYLENE, 7.2 | | | | |
+| litre burner | 6.36 | 0.65 | 6.04 | 0.103 |
+| Coal-gas incandes- | | | | |
+| cent, upturned | 2.26-2.92 | 0.46 | 89.6 | 0.037 |
+| " incandes- | | | | |
+| cent, inverted | 2.03-2.97 | 0.51 | 82.3 | 0.035 |
+| Carbon filament | | | | |
+| glow-lamp | 3.2-2.7 | 2.07 | 24.5 | 0.085 |
+| Nernst lamp | 5.7 | 4.21-3.85 | 91.9 | 0.073 |
+| Tantalum lamp | 8.5 | 4.87 | 26.7 | 0.080 |
+| Osram lamp | 9.1 | 5.36 | 27.4 | 0.075 |
+| Direct-current arc | 8.1 | 5.60 | 524 | 0.047 |
+| " " enclosed | 2.0 | 1.16 | 295 | 0.021 |
+| Flame arc, yellow | 15.7 | 13.20 | 1145 | 0.041 |
+| " " white | 7.6 | 6.66 | 760 | 0.031 |
+| Alternating- | | | | |
+| current arc | 3.7 | 1.90 | 89 | 0.038 |
+| Uviol mercury | | | | |
+| vapour lamp | 5.8 | 2.24 | 344 | 0.015 |
+| Quartz lamp | 17.6 | 6.00 | 2960 | 0.014 |
+|____________________|____________|____________|____________|___________|
+</pre>
+ <p>
+ CHEMICAL PROPERTIES.--It is unnecessary for the purpose of this work to
+ give an exhaustive account of the general chemical reactions of acetylene
+ with other bodies, but a few of the more important must be referred to.
+ Since the gases are liable to unite spontaneously when brought into
+ contact, the reactions between, acetylene and chlorine require attention,
+ first, because of the accidents that have occurred when using bleaching-
+ powder (<i>see</i> Chapter V.) as a purifying material for the crude gas;
+ secondly, because it has been proposed to manufacture one of the products
+ of the combination, viz., acetylene tetrachloride, on a large scale, and
+ to employ it as a detergent in place of carbon tetrachloride or carbon
+ disulphide. Acetylene forms two addition products with chlorine,
+ C_2H_2Cl_2, and C_2H_2Cl_4. These are known as acetylene dichloride and
+ tetrachloride respectively, or more systematically as dichlorethylene and
+ tetrachlorethane. One or both of the chlorides is apt to be produced when
+ acetylene comes into contact with free chlorine, and the reaction
+ sometimes proceeds with explosive violence. The earliest writers, such as
+ E. Davy, Wöhler, and Berthelot, stated that an addition of chlorine to
+ acetylene was invariably followed by an explosion, unless the mixture was
+ protected from light; whilst later investigators thought the two gases
+ could be safely mixed if they were both pure, or if air was absent. Owing
+ to the conflicting nature of the statements made, Nieuwland determined in
+ 1905 to study the problem afresh; and the annexed account is chiefly based
+ on his experiments, which, however, still fail satisfactorily to elucidate
+ all the phenomena observed. According to Nieuwland's results, the
+ behaviour of mixtures of acetylene and chlorine appears capricious, for
+ sometimes the gases unite quietly, although sometimes they explode.
+ Acetylene and chlorine react quite quietly in the dark and at low
+ temperatures; and neither a moderate increase in temperature, nor the
+ admission of diffused daylight, nor the introduction of small volumes of
+ air, is necessarily followed by an explosion. Doubtless the presence of
+ either light, air, or warmth increases the probability of an explosive
+ reaction, while it becomes more probable still in their joint presence;
+ but in given conditions the reaction may suddenly change from a gentle
+ formation of addition products to a violent formation of substitution
+ products without any warning or manifest cause. When the gases merely
+ unite quietly, tetrachlorethane, or acetylene tetrachloride, is produced
+ thus:
+ </p>
+ <p>
+ C_2H_2 + 2Cl_2 = C_2H_2Cl_4;
+ </p>
+ <p>
+ but when the reaction is violent some hexachlorethane is formed,
+ presumably thus:
+ </p>
+ <p>
+ 2C_2H_2 + 5Cl_2 = 4HCl + C_2 + C_2Cl_6.
+ </p>
+ <p>
+ The heat evolved by the decomposition of the acetylene by the formation of
+ the hydrochloric acid in the last equation is then propagated amongst the
+ rest of the gaseous mixture, accelerating the action, and causing the
+ acetylene to react with the chlorine to form more hydrochloric acid and
+ free carbon thus;
+ </p>
+ <p>
+ C_2H_2 + Cl_2 = 2HCl + C_2.
+ </p>
+ <p>
+ It is evident that these results do not altogether explain the mechanism
+ of the reactions involved. Possibly the formation of substitution products
+ and the consequent occurrence of an explosion is brought about by some
+ foreign substance which acts as a catalytic agent. Such substance may
+ conceivably be one of the impurities in crude acetylene, or the solid
+ matter of a bleaching-powder purifying material. The experiments at least
+ indicate the direction in which safety may be sought when bleaching-
+ powder is employed to purify the crude gas, viz., dilution of the powder
+ with an inert material, absence of air from the gas, and avoidance of
+ bright sunlight in the place where a spent purifier is being emptied.
+ Unfortunately Nieuwland did not investigate the action on acetylene of
+ hypochlorites, which are presumably the active ingredients in bleaching-
+ powder. As will appear in due course, processes have been devised and
+ patented to eliminate all danger from the reaction between acetylene and
+ chlorine for the purpose of making tetrachlorethane in quantity.
+ </p>
+ <p>
+ Acetylene combines with hydrogen in the presence of platinum black, and
+ ethylene and then ethane result. It was hoped at one time that this
+ reaction would lead to the manufacture of alcohol from acetylene being
+ achieved on a commercial basis; but it was found that it did not proceed
+ with sufficient smoothness for the process to succeed, and a number of
+ higher or condensation products were formed at the same time. It has been
+ shown by Erdmann that the cost of production of alcohol from acetylene
+ through this reaction must prove prohibitive, and he has indicated another
+ reaction which he considered more promising. This is the conversion of
+ acetylene by means of dilute sulphuric acid (3 volumes of concentrated
+ acid to 7 volumes of water), preferably in the presence of mercuric oxide,
+ to acetaldehyde. The yield, however, was not satisfactory, and the process
+ does not appear to have passed beyond the laboratory stage.
+ </p>
+ <p>
+ It has also been proposed to utilise the readiness with which acetylene
+ polymerises on heating to form benzene, for the production of benzene
+ commercially; but the relative prices of acetylene and benzene would have
+ to be greatly changed from those now obtaining to make such a scheme
+ successful. Acetylene also lends itself to the synthesis of phenol or
+ carbolic acid. If the dry gas is passed slowly into fuming sulphuric acid,
+ a sulpho-derivative results, of which the potash salt may be thrown down
+ by means of alcohol. This salt has the formula C_2H_4O_2,S_2O_6K_2, and on
+ heating it with caustic potash in an atmosphere of hydrogen, decomposing
+ with excess of sulphuric acid, and distilling, phenol results and may be
+ isolated. The product is, however, generally much contaminated with
+ carbon, and the process, which was devised by Berthelot, does not appear
+ to have been pursued commercially. Berthelot has also investigated the
+ action of ordinary concentrated sulphuric acid on acetylene, and obtained
+ various sulphonic derivatives. Schröter has made similar investigations on
+ the action of strongly fuming sulphuric acid on acetylene. These
+ investigations have not yet acquired any commercial significance.
+ </p>
+ <p>
+ If a mixture of acetylene with either of the oxides of carbon is led
+ through a red-hot tube, or if a similar mixture is submitted to the action
+ of electric sparks when confined within a closed vessel at some pressure,
+ a decomposition occurs, the whole of the carbon is liberated in the free
+ state, while the hydrogen and oxygen combine to form water. Analogous
+ reactions take place when either oxide of carbon is led over calcium
+ carbide heated to a temperature of 200° or 250° C., the second product in
+ this case being calcium oxide. The equations representing these actions
+ are:
+ </p>
+ <p>
+ C_2H_2 + CO = H_2O + 3C
+ </p>
+ <p>
+ 2C_2H_2 + CO_2 = 2H_2O + 5C
+ </p>
+ <p>
+ CaC_2 + CO = CaO + 3C
+ </p>
+ <p>
+ 2CaC_2 + CO_2 = 2CaO + 5C
+ </p>
+ <p>
+ By urging the temperature, or by increasing the pressure at which the
+ gases are led over the carbide, the free carbon appears in the graphitic
+ condition; at lower temperatures and pressures, it is separated in the
+ amorphous state. These reactions are utilised in Frank's process for
+ preparing a carbon pigment or an artificial graphite (<i>cf.</i> Chapter
+ XII.).
+ </p>
+ <p>
+ Parallel decompositions occur between carbon bisulphide and either
+ acetylene or calcium carbide, all the carbon of both substances being
+ eliminated, while the by-product is either sulphuretted hydrogen or
+ calcium (penta) sulphide. Other organic bodies containing sulphur are
+ decomposed in the same fashion, and it has been suggested by Ditz that if
+ carbide could be obtained at a suitable price, the process might be made
+ useful in removing sulphur (<i>i.e.</i>, carbon bisulphide and thiophen)
+ from crude benzol, in purifying the natural petroleum oil which contains
+ sulphur, and possibly in removing "sulphur compounds" from coal-gas.
+ </p>
+ <p>
+ COMPOUNDS WITH COPPER. By far the most important chemical reactions of
+ acetylene in connexion with its use as an illuminant or fuel are those
+ which it undergoes with certain metals, notably copper. It is known that
+ if acetylene comes in contact with copper or with one of its salts, in
+ certain conditions a compound is produced which, at least when dry, is
+ highly explosive, and will detonate either when warmed or when struck or
+ gently rubbed. The precise mechanism of the reaction, or reactions,
+ between acetylene and copper (or its compounds), and also the character of
+ the product, or products, obtained have been studied by numerous
+ investigators; but their results have been inconclusive and sometimes
+ rather contradictory, so that it can hardly be said that the conditions
+ which determine or preclude the formation of an explosive compound and the
+ composition of the explosive compound are yet known with certainty. Copper
+ is a metal which yields two series of compounds, cuprous and cupric salts,
+ the latter of which contain half the quantity of metal per unit of acid
+ constituent that is found in the former. It should follow, therefore, that
+ there are two compounds of copper with carbon, or copper carbides: cuprous
+ carbide, Cu_2C_2, and cupric carbide, CuC_2. Acetylene reacts at ordinary
+ temperatures with an ammoniacal solution of any cupric salt, forming a
+ black cupric compound of uncertain constitution which explodes between 50°
+ and 70° C. It is decomposed by dilute acids, yielding some polymerised
+ substances. At more elevated temperatures other cupric compounds are
+ produced which also give evidence of polymerisation. Cuprous carbide or
+ acetylide is the reddish brown amorphous precipitate which is the ultimate
+ product obtained when acetylene is led into an ammoniacal solution of
+ cuprous chloride. This body is decomposed by hydrochloric acid, yielding
+ acetylene; but of itself it is, in all probability, not explosive. Cuprous
+ carbide, however, is very unstable and prone to oxidation; so that, given
+ the opportunity, it combines with oxygen or hydrogen, or both, until it
+ produces the copper acetylide, or acetylene-copper, which is explosive--a
+ body to which Blochmann's formula C_2H_2Cu_2O is generally ascribed. Thus
+ it should happen that the exact nature of the copper acetylene compound
+ may vary according to the conditions in which it has been formed, from a
+ substance that is not explosive at all at first, to one that is violently
+ explosive; and the degree of explosiveness should depend on the greater
+ exposure of the compound to air and moisture, or the larger amount of
+ oxygen and moisture in the acetylene during its contact with the copper or
+ copper salt. For instance, Mai has found that freshly made copper
+ acetylide can be heated to 60° C. or higher without explosion; but that if
+ the compound is exposed to air for a few hours it explodes on warming,
+ while if warmed with oxygen it explodes on contact with acetylene. It is
+ said by Mai and by Caro to absorb acetylene when both substances are dry,
+ becoming so hot as to explode spontaneously. Freund and Mai have also
+ observed that when copper acetylide which has been dried in contact with
+ air for four or five hours at a temperature of 50° or 60° C. is allowed to
+ explode in the presence of a current of acetylene, an explosion
+ accompanied by light takes place; but it is always local and is not
+ communicated to the gas, whether the latter is crude or pure. In contact
+ with neutral or acid solutions of cuprous salts acetylene yields various
+ double compounds differing in colour and crystallising power; but
+ according to Chavastelon and to Caro they are all devoid of explosive
+ properties. Sometimes a yellowish red precipitate is produced in solutions
+ of copper salts containing free acid, but the deposit is not copper
+ acetylide, and is more likely to be, at least in part, a copper
+ phosphide--especially if the gas is crude. Hence acid solutions or
+ preparations of copper salts may safely be used for the purification of
+ acetylene, as is done in the case of frankoline, mentioned in Chapter V.
+ It is clear that the amount of free acid in such a material is much more
+ than sufficient to neutralise all the ammonia which may accompany the
+ crude acetylene into the purifier until the material is exhausted in other
+ respects; and moreover, in the best practice, the gas would have been
+ washed quite or nearly free from ammonia before entering the purifier.
+ </p>
+ <p>
+ From a practical aspect the possible interaction of acetylene and metallic
+ copper has been investigated by Gerdes and by Grittner, whose results,
+ again, are somewhat contradictory. Gerdes exposed neat acetylene and
+ mixtures of acetylene with oil-gas and coal-gas to a pressure of nine or
+ ten atmospheres for ten months at ordinary summer and winter temperatures
+ in vessels made of copper and various alloys. Those metals and alloys
+ which resisted oxidation in air resisted the attack of the gases, but the
+ more corrodible substances were attacked superficially; although in no
+ instance could an explosive body be detected, nor could an explosion be
+ produced by heating or hammering. In further experiments the acetylene
+ contained ammonia and moisture and Gerdes found that where corrosion took
+ place it was due exclusively to the ammonia, no explosive compounds being
+ produced even then. Grittner investigated the question by leading
+ acetylene for months through pipes containing copper gauze. His
+ conclusions are that a copper acetylide is always produced if impure
+ acetylene is allowed to pass through neutral or ammoniacal solutions of
+ copper; that dry acetylene containing all its natural impurities except
+ ammonia acts to an equal extent on copper and its alloys, yielding the
+ explosive compound; that pure and dry gas does not act upon copper or its
+ alloys, although it is possible that an explosive compound may be produced
+ after a great length of time. Grittner has asserted that an explosive
+ compound may be produced when acetylene is brought into contact with such
+ alloys of copper as ordinary brass containing 64.66 per cent. of copper,
+ or red brass containing 74.46 per cent. of copper, 20.67 per cent. of
+ zinc, and 4.64 per cent. of tin; whereas none is obtained when the metal
+ is either "alpaca" containing 64.44 per cent. of copper, 18.79 per cent.
+ of nickel, and 16.33 per cent. of zinc, or britannia metal composed of
+ 91.7 per cent. of copper and 8.3 per cent. of tin. Caro has found that
+ when pure dry acetylene is led for nine months over sheets or filings of
+ copper, brass containing 63.2 per cent. of copper, red brass containing
+ 73.8 per cent., so-called "alpaca-metal" containing 65.3 per cent., and
+ britannia metal containing 90.2 per cent. of copper, no action whatever
+ takes place at ordinary temperatures; if the gas is moist very small
+ quantities of copper acetylide are produced in six months, whatever metal
+ is tested, but the yield does not increase appreciably afterwards. At high
+ temperatures condensation occurs between acetylene and copper or its
+ alloys, but explosive bodies are not formed.
+ </p>
+ <p>
+ Grittner's statement that crude acetylene, with or without ammonia, acts
+ upon alloys of copper as well as upon copper itself, has thus been
+ corroborated by Caro; but experience renders it tolerably certain that
+ brass (and presumably gun-metal) is not appreciably attacked in practical
+ conditions. Gerdes' failure to obtain an explosive compound in any
+ circumstances may very possibly be explained by the entire absence of any
+ oxygen from his cylinders and gases, so that any copper carbide produced
+ remained unoxidised. Grittner's gas was derived, at least partially, from
+ a public acetylene supply, and is quite likely to have been contaminated
+ with air in sufficient quantity to oxidise the original copper compound,
+ and to convert it into the explosive modification.
+ </p>
+ <p>
+ For the foregoing reasons the use of unalloyed copper in the construction
+ of acetylene generators or in the subsidiary items of the plant, as well
+ as in burner fittings, is forbidden by statute or some quasi-legal
+ enactment in most countries, and in others the metal has been abandoned
+ for one of its alloys, or for iron or steel, as the case may be.
+ Grittner's experiments mentioned above, however, probably explain why even
+ alloys of copper are forbidden in Hungary. (<i>Cf.</i> Chapter IV., page
+ 127.)
+ </p>
+ <p>
+ When acetylene is passed over finely divided copper or iron (obtained by
+ reduction of the oxide by hydrogen) heated to from 130° C. to 250° C., the
+ gas is more or less completely decomposed, and various products, among
+ which hydrogen predominates, result. Ethane and ethylene are undoubtedly
+ formed, and certain homologues of them and of acetylene, as well as
+ benzene and a high molecular hydrocarbon (C_7H_6)_n termed "cuprene," have
+ been found by different investigators. Nearly the same hydrocarbons, and
+ others constituting a mixture approximating in composition to some natural
+ petroleums, are produced when acetylene is passed over heated nickel (or
+ certain other metals) obtained by the reduction of the finely divided
+ oxide. These observations are at present of no technical importance, but
+ are interesting scientifically because they have led up to the
+ promulgation of a new theory of the origin of petroleum, which, however,
+ has not yet found universal acceptance. <br /> <br /> <br />
+ </p>
+ <h2>
+ <a name="linkvii" id="vii">CHAPTER VII</a>
+ </h2>
+ <h3>
+ MAINS AND SERVICE-PIPES--SUBSIDIARY APPARATUS
+ </h3>
+ <p>
+ The process by which acetylene is produced, and the methods employed for
+ purifying it and rendering it fit for consumption in dwelling-rooms,
+ having been dealt with in the preceding pages, the present chapter will be
+ devoted to a brief account of those items in the plant which lie between
+ the purifier outlet and the actual burner, including the meter, governor,
+ and pressure gauge; the proper sizes of pipe for acetylene; methods of
+ laying it, joint-making, quality of fittings, &amp;c.; while finally a few
+ words will be said about the precautions necessary when bringing a new
+ system of pipes into use for the first time.
+ </p>
+ <p>
+ THE METER.--A meter is required either to control the working of a
+ complete acetylene installation or to measure the volume of gas passing
+ through one particular pipe, as when a number of consumers are supplied
+ through separate services under agreement from a central supply plant. The
+ control which may be afforded by the inclusion of a meter in the equipment
+ of a domestic acetylene generating plant is valuable, but in practice will
+ seldom be exercised. The meter records check the yield of gas from the
+ carbide consumed in a simple and trustworthy manner, and also serve to
+ indicate when the material in the purifier is likely to be approaching
+ exhaustion. The meter may also be used experimentally to check the
+ soundness of the service-pipes or the consumption of a particular burner
+ or group of burners. Altogether it may be regarded as a useful adjunct to
+ a domestic lighting plant, provided full advantage is taken of it. If,
+ however, there is no intention to pay systematic attention to the records
+ of the meter, it is best to omit it from such an installation, and so save
+ its initial cost and the slight loss of pressure which its use involves on
+ the gas passing through it. A domestic acetylene lighting plant can be
+ managed quite satisfactorily without a meter, and as a multiplication of
+ parts is undesirable in an apparatus which will usually be tended by
+ someone not versed in technical operations, it is on the whole better to
+ omit the meter in such an installation. Where the plant is supervised by a
+ technical man, a meter may advisedly be included in the equipment. Its
+ proper position in the train of apparatus is immediately after the
+ purifier. A meter must not be used for unpurified or imperfectly purified
+ acetylene, because the impurities attack the internal metallic parts and
+ ultimately destroy them. The supply of acetylene to various consumers from
+ a central generating station entails the fixing of a meter on each
+ consumer's service-pipe, so that the quantity consumed by each may be
+ charged for accordingly, just as in the case of public coal-gas supplies.
+ </p>
+ <p>
+ There are two types of gas-meter in common use, either of which may,
+ without essential alteration, be employed for measuring the volume of
+ acetylene passing through a pipe. It is unnecessary to refer here at
+ length to their internal mechanism, because their manufacture by other
+ than firms of professed meter-makers is out of the question, and the user
+ will be justified in accepting the mechanism as trustworthy and durable.
+ Meters can always be had stamped with the seal of a local authority or
+ other body having duly appointed inspectors under the Sales of Gas Act,
+ and the presence of such a stamp on a meter implies that it has been
+ officially examined and found to register quantities accurately, or not
+ varying beyond 2 per cent. in favour of the seller, or 3 per cent, in
+ favour of the consumer. [Footnote: It may be remarked that when a meter--
+ wet or dry--begins to register incorrectly by reason of old age or want of
+ adjustment, its error is very often in the direction that benefits the
+ customer, <i>i.e.</i>, more gas passes through it than the dials record.]
+ Hence a "stamped" meter may be regarded for practical purposes as
+ affording a correct register of the quantities of gas passing through it.
+ </p>
+ <p>
+ Except that the use of unalloyed copper in any part of the meter where it
+ may come in contact with the gas must be wholly avoided, for the reason
+ that copper is inadmissible in acetylene apparatus (<i>see</i> Chapter
+ VI.), the meters ordinarily employed for coal-gas serve quite well for
+ acetylene. Obviously, however, since so very much less acetylene than
+ coal-gas is consumed per burner, comparatively small meters only will be
+ required even for large installations of acetylene lighting. This fact is
+ now recognised by meter-makers, and meters of all suitable sizes can be
+ obtained. It is desirable, if an ordinary coal-gas meter is being bought
+ for use with acetylene, to have it subjected to a somewhat more rigorous
+ test for soundness than is customary before "stamping" but the makers
+ would readily be able to carry out this additional test.
+ </p>
+ <p>
+ The two types of gas-meter are known as "wet" and "dry." The case of the
+ wet meter is about hall-filled with water or other liquid, the level of
+ which has to be maintained nearly constant. Several ingenious devices are
+ in use for securing this constancy of level over a more or less extended
+ period, but the necessity for occasional inspection and adjustment of the
+ water-level, coupled with the stoppage of the passage of gas in the event
+ of the water becoming frozen, are serious objections to the employment of
+ the wet meter in many situations. The trouble of freezing may be avoided
+ by substituting for the simple water an aqueous solution of glycerin, or
+ mixture of glycerin with water, suitable strengths for which may be
+ deduced from the table relating to the use of glycerin in holder seals
+ given at the close of Chapter III. The dry meter, on the other hand, is
+ very convenient, because it is not obstructed by the effects of frost, and
+ because it acts for years without requiring attention. It is not
+ susceptible of adjustment for measuring with so high a degree of accuracy
+ as a good wet meter, but its indications are sufficiently correct to fall
+ well within the legalised deviations already mentioned. Such errors,
+ perhaps, are somewhat large for so costly and powerful a gas as acetylene,
+ and they would be better reduced; but it is not so very often that a dry
+ meter reaches its limit of inaccuracy. Whether wet or dry, the meter
+ should be fixed in a place where the temperature is tolerably uniform,
+ otherwise the volumes registered at different times will not bear the same
+ ratio to the mass of gas (or volume at normal temperature), and the
+ registrations will be misleading unless troublesome corrections to
+ compensate for changes of temperature are applied.
+ </p>
+ <p>
+ THE GOVERNOR, which can be dispensed with in most ordinary domestic
+ acetylene lighting installations provided with a good gasholder of the
+ rising-bell type, is designed to deliver the acetylene to a service-pipe
+ at a uniform pressure, identical with that under which the burners develop
+ their maximum illuminating efficiency. It must therefore both cheek the
+ pressure anterior to it whenever that is above the determined limit to
+ which it is set, and deliver to the efferent service-pipe acetylene at a
+ constant pressure whether all or any number of the burners down to one
+ only are in use. Moreover, when the pressure anterior to the governor
+ falls to or below the determined limit, the governor should offer no
+ resistance--entailing a loss of pressure to the passage of the acetylene.
+ These conditions, which a perfect governor should fulfil, are not
+ absolutely met by any simple apparatus at present in use, but so far as
+ practical utility is concerned service governors which are readily
+ obtainable are sufficiently good. They are broadly of two types, viz.,
+ those having a bell floating in a mercury seal, and those having a
+ diaphragm of gas-tight leather or similar material, either the bell or the
+ diaphragm being raised by the pressure of the gas. The action is
+ essentially the same in both cases: the bell or the diaphragm is so
+ weighted that when the pressure of the gas exceeds the predetermined limit
+ the diaphragm or bell is lifted, and, through an attached rod and valve,
+ brings about a partial closure of the orifice by which the gas flows into
+ the bell or the diaphragm chamber. The valve of the governor, therefore,
+ automatically throttles the gas-way more or less according to the
+ difference in pressure before and after the apparatus, until at any moment
+ the gas-way is just sufficient in area to pass the quantity of gas which
+ any indefinite number of burners require at their fixed working pressure;
+ passing it always at that fixed working pressure irrespective of the
+ number of burners, and maintaining it constant irrespective of the amount
+ of pressure anterior to the governor, or of any variations in that
+ anterior pressure. In most patterns of service governor weights may be
+ added when it is desired to increase the pressure of the effluent gas. It
+ is necessary, in ordering a governor for an acetylene-supply, to state the
+ maximum number of cubic feet per hour it will be required to pass, and
+ approximately the pressure at which it will be required to deliver the gas
+ to the service-pipe. This will usually be between 3 and 5 inches (instead
+ of about 1 inch in the case of coal-gas), and if the anterior pressure is
+ likely to exceed 10 inches, this fact should be stated also. The
+ mercury-seal governors are usually the more trustworthy and durable, but
+ they are more costly than those with leather diaphragms. The seal should
+ have twice or thrice the depth it usually has for coal-gas. The governor
+ should be placed where it is readily accessible to the man in charge of
+ the installation, but where it will not be interfered with by
+ irresponsible persons. In large installations, where a number of separate
+ buildings receive service-pipes from one long main, each service-pipe
+ should be provided with a governor.
+ </p>
+ <p>
+ GASHOLDER PRESSURE.--In drawing up the specification or scheme of an
+ acetylene installation, it is frequently necessary either to estimate the
+ pressure which a bell gasholder of given diameter and weight will throw,
+ or to determine what should be the weight of the bell of a gasholder of
+ given diameter when the gas is required to be delivered from it at a
+ particular pressure. The gasholder of an acetylene installation serves not
+ only to store the gas, but also to give the necessary pressure for driving
+ it through the posterior apparatus and distributing mains and
+ service-pipes. In coal-gas works this office is generally given over
+ wholly or in part to a special machine, known as the exhauster, but this
+ machine could not be advantageously employed for pumping acetylene unless
+ the installation were of very great magnitude. Since, therefore, acetylene
+ is in practice always forced through mains and service-pipes in virtue of
+ the pressure imparted to it by the gasholder and since, for reasons
+ already given, only the rising-bell type of gasholder can be regarded as
+ satisfactory, it becomes important to know the relations which subsist
+ between the dimensions and weight of a gasholder bell and the pressure
+ which it "throws" or imparts to the contained gas.
+ </p>
+ <p>
+ The bell must obviously be a vessel of considerable weight if it is to
+ withstand reasonable wear and tear, and this weight will give a certain
+ hydrostatic pressure to the contained gas. If the weight of the bell is
+ known, the pressure which it will give can be calculated according to the
+ general law of hydrostatics, that the weight of the water displaced must
+ be equal to the weight of the floating body. Supposing for the moment that
+ there are no other elements which will have to enter into the calculation,
+ then if <i>d</i> is the diameter in inches of the (cylindrical) bell, the
+ surface of the water displaced will have an area of <i>d^2</i> x 0.7854.
+ If the level of the water is depressed <i>p</i> inches, then the water
+ displaced amounts to <i>p</i>(<i>d^2</i> x 0.7854) cubic inches, and its
+ weight will be (at 62° F.):
+ </p>
+ <p>
+ (0.7854<i>pd^2</i> x 0.03604) = 0.028302<i>pd^2</i> lb.
+ </p>
+ <p>
+ Consequently a bell which is <i>d</i> inches in diameter, and gives a
+ pressure of <i>p</i> inches of water, will weigh 0.028302<i>pd^2</i> lb.
+ Or, if W = the weight of the bell in lb., the pressure thrown by it will
+ be W/0.028302<i>d^2</i> or 35.333W/<i>d^2</i>. This is the fundamental
+ formula, which is sometimes given as <i>p</i> = 550W/<i>d^2</i>, in which
+ W = the weight of the bell in tons, and <i>d</i> the diameter in feet.
+ This value of <i>p</i>, however, is actually higher than the holder would
+ give in practice. Reductions have to be made for two influences, viz., the
+ lifting power of the contained gas, which is lighter than air, and the
+ diminution in the effective weight of so much of the bell as is immersed
+ in water. The effect of these influences was studied by Pole, who in 1839
+ drew up some rules for calculating the pressure thrown by a gasholder of
+ given dimensions and weight. These rules form the basis of the formula
+ which is commonly used in the coal-gas industry, and they may be applied,
+ <i>mutatis mutandis</i>, to acetylene holders. The corrections for both
+ the influences mentioned vary with the height at which the top of the
+ gasholder bell stands above the level of the water in the tank. Dealing
+ first with the correction for the lifting power of the gas, this,
+ according to Pole, is a deduction of <i>h</i>(1 - <i>d</i>)/828 where <i>d</i>
+ is the specific gravity of the gas and <i>h</i> the height (in inches) of
+ the top of the gasholder above the water level. This strictly applies only
+ to a flat-topped bell, and hence if the bell has a crown with a rise equal
+ to about 1/20 of the diameter of the bell, the value of <i>h</i> here must
+ be taken as equal to the height of the top of the sides above the
+ water-level (= <i>h'</i>), plus the height of a cylinder having the same
+ capacity as the crown, and the same diameter as the bell, that is to say,
+ <i>h</i>=<i>h'</i> + <i>d</i>/40 where <i>d</i> = the diameter of the
+ bell. The specific gravity of commercially made acetylene being constantly
+ very nearly 0.91, the deduction for the lifting power of the gas becomes,
+ for acetylene gasholders, 0.0001086<i>h</i> + 0.0000027<i>d</i>, where <i>h</i>
+ is the height in inches of the top of the sides of the bell above the
+ water- level, and <i>d</i> is the diameter of the bell. Obviously this is
+ a negligible quantity, and hence this correction may be disregarded for
+ all acetylene gasholders, whereas it is of some importance with coal-gas
+ and other gases of lower specific gravity. It is therefore wrong to apply
+ to acetylene gasholders formulć in which a correction for the lifting
+ power of the gas has been included when such correction is based on the
+ average specific gravity of coal-gas, as is the case with many abbreviated
+ gasholder pressure formulć.
+ </p>
+ <p>
+ The correction for the immersion of the sides of the bell is of greater
+ magnitude, and has an important practical significance. Let H be the total
+ height in inches of the side of the gasholder, <i>h</i> the height in
+ inches of the top of the sides of the gasholder above the water-level, and
+ <i>w</i> = the weight of the sides of the gasholder in lb.; then, for any
+ position of the bell, the proportion of the total height of the sides
+ immersed (H - <i>h</i>)/H, and the buoyancy is (H - <i>h</i>)/H x <i>w</i>/S
+ + pi/4<i>d^2</i>, in which S = the specific gravity of the material of
+ which the bell is made. Assuming the material to be mild steel or wrought
+ iron, having a specific gravity of 7.78, the buoyancy is (4<i>w</i>(H - <i>h</i>))
+ / (7.78Hpi<i>d^2</i>) lb. per square inch (<i>d</i> being inches and <i>w</i>
+ lb.), which is equivalent to (4<i>w</i>(H - <i>h</i>)) / (0.03604 x
+ 7.78Hpi<i>d^2</i>) = (4.54<i>w</i>(H - <i>h</i>)) / (H<i>d^2</i>) inches
+ of water. Hence the complete formula for acetylene gasholders is:
+ </p>
+ <p>
+ <i>p</i> = 35.333W / <i>d^2</i> - 4.54<i>w</i>(H - <i>h</i>) / H<i>d^2</i>
+ </p>
+ <p>
+ It follows that <i>p</i> varies with the position of the bell, that is to
+ say, with the extent to which it is filled with gas. It will be well to
+ consider how great this variation is in the case of a typical acetylene
+ holder, as, if the variation should be considerable, provision must be
+ made, by the employment of a governor on the outlet main or otherwise, to
+ prevent its effects being felt at the burners.
+ </p>
+ <p>
+ Now, according to the rules of the "Acetylen-Verein" (<i>cf.</i> Chapter
+ IV.), the bells of holders above 53 cubic feet in capacity should have
+ sides 1.5 mm. thick, and crowns 0.5 mm. thicker. Hence for a holder from
+ 150 to 160 cubic feet capacity, supposing it to be 4 feet in diameter and
+ about 12 feet high, the weight of the sides (say of steel No. 16 S.W.G. =
+ 2.66 lb. per square foot) will be not less than 12 x 4pi x 2.66 = 401 lb.
+ The weight of the crown (say of steel No. 14 S.W.G. = 3.33 lb. per square
+ foot) will be not less than about 12.7 x 3.33 = about 42 lb. Hence the
+ total weight of holder = 401 + 42 = 443 lb. Then if the holder is full, <i>h</i>
+ is very nearly equal to H, and <i>p</i> = (35.333 x 443) / 48^2 = 6.79
+ inches. If the holder stands only 1 foot above the water-level, then <i>p</i>
+ = 6.79 - (4.54 x 401 (144 - 12)) / (144 x 48^2) = 6.79 - 0.72 = 6.07
+ inches. The same result can be arrived at without the direct use of the
+ second member of the formula:
+ </p>
+ <p>
+ For instance, the weight of the sides immersed is 11 x 4pi x 2.66 = 368
+ lb., and taking the specific gravity of mild steel at 7.78, the weight of
+ water displaced is 368 / 7.78 = 47.3 lb. Hence the total effective weight
+ of the bell is 443 - 47.3 = 395.7 lb., and <i>p</i> = (35.333 x 395.7) /
+ 48^2 = 6.07 inches. [Footnote: If the sealing liquid in the gasholder tank
+ is other than simple water, the correction for the immersion of the sides
+ of the bell requires modification, because the weight of liquid displaced
+ will be <i>s'</i> times as great as when the liquid is water, if <i>s'</i>
+ is the specific gravity of the sealing liquid. For instance, in the
+ example given, if the sealing liquid were a 16 per cent. solution of
+ calcium chloride, specific gravity 1.14 (<i>vide</i> p. 93) instead of
+ water, the weight of liquid displaced would be 1.14 (368 / 7.78) = 53.9
+ lb., and the total effective weight of the bell = 443 - 53.9 = 389.1 lb.
+ Therefore <i>p</i> becomes = (35.333 x 389.1) / 48^2 = 5.97 inches,
+ instead of 6.07 inches.]
+ </p>
+ <p>
+ The value of <i>p</i> for any position of the bell can thus be arrived at,
+ and if the difference between its values for the highest and for the
+ lowest positions of the bell exceeds 0.25 inch, [Footnote: This figure is
+ given as an example merely. The maximum variation in pressure must be less
+ than one capable of sensibly affecting the silence, steadiness, and
+ economy of the burners and stoves, &amp;c., connected with the
+ installation.] a governor should be inserted in the main leading from the
+ holder to the burners, or one of the more or less complicated devices for
+ equalising the pressure thrown by a holder as it rises and falls should be
+ added to the holder. Several such devices were at one time used in
+ connexion with coal-gas holders, and it is unnecessary to describe them in
+ this work, especially as the governor is practically the better means of
+ securing uniform pressure at the burners.
+ </p>
+ <p>
+ It is frequently necessary to add weight to the bell of a small gasholder
+ in order to obtain a sufficiently high pressure for the distribution of
+ acetylene. It is best, having regard to the steadiness of the bell, that
+ any necessary weighting of it should be done near its bottom rim, which
+ moreover is usually stiffened by riveting to it a flange or curb of
+ heavier gauge metal. This flange may obviously be made sufficiently stout
+ to give the requisite additional weighting. As the flange is constantly
+ immersed, its weight must not be added to that of the sides in computing
+ the value of <i>w</i> for making the correction of pressure in respect of
+ the immersion of the bell. Its effective weight in giving pressure to the
+ contained gas is its actual weight less its actual weight divided by its
+ specific gravity (say 7.2 for cast iron, 7.78 for wrought iron or mild
+ steel, or 11.4 for lead). Thus if <i>x</i> lb. of steel is added to the
+ rim its weight in computing the value of W in the formula <i>p</i> =
+ 35.333W / <i>d</i>^2 should be taken as x - x / 7.78. If the actual weight
+ is 7.78 lb., the weight taken for computing W is 7.78 - 1 = 6.78 lb.
+ </p>
+ <p>
+ THE PRESSURE GAUGE.--The measurement of gas pressure is effected by means
+ of a simple instrument known as a pressure gauge. It comprises a glass U-
+ tube filled to about half its height with water. The vacant upper half of
+ one limb is put in communication with the gas-supply of which the pressure
+ is to be determined, while the other limb remains open to the atmosphere.
+ The difference then observed, when the U-tube is held vertical, between
+ the levels of the water in the two limbs of the tube indicates the
+ difference between the pressure of the gas-supply and the atmospheric
+ pressure. It is this <i>difference</i> that is meant when the <i>pressure</i>
+ of a gas in a pipe or piece of apparatus is spoken of, and it must of
+ necessity in the case of a gas-supply have a positive value. That is to
+ say, the "pressure" of gas in a service-pipe expresses really by how much
+ the pressure in the pipe <i>exceeds</i> the atmospheric pressure.
+ (Pressures less than the atmospheric pressure will not occur in connexion
+ with an acetylene installation, unless the gasholder is intentionally
+ manipulated to that end.) Gas pressures are expressed in terms of inches
+ head or pressure of water, fractions of an inch being given in decimals or
+ "tenths" of an inch. The expression "tenths" is often used alone, thus a
+ pressure of "six-tenths" means a pressure equivalent to 0.6 inch head of
+ water.
+ </p>
+ <p>
+ The pressure gauge is for convenience provided with an attached scale on
+ which the pressures may be directly read, and with a connexion by which
+ the one limb is attached to the service-pipe or cock where the pressure is
+ to be observed. A portable gauge of this description is very useful, as it
+ can be attached by means of a short piece of flexible tubing to any tap or
+ burner. Several authorities, including the British Acetylene Association,
+ have recommended that pressure gauges should not be directly attached to
+ generators, because of the danger that the glass might be fractured by a
+ blow or by a sudden access of heat. Such breakage would be followed by an
+ escape of gas, and might lead to an accident. Fixed pressure gauges,
+ however, connected with every item of a plant are extremely useful, and
+ should be employed in all large installations, as they afford great aid in
+ observing and controlling the working, and in locating the exact position
+ of any block. All danger attending their use can be obviated by having a
+ stopcock between the gauge inlet and the portion of the plant to which it
+ is attached; the said stopcock being kept closed except when it is
+ momentarily opened to allow of a reading being taken. As an additional
+ precaution against its being left open, the stopcock may be provided with
+ a weight or spring which automatically closes the gas-way directly the
+ observer's hand is removed from the tap. In the best practice all the
+ gauges will be collected together on a board fastened in some convenient
+ spot on the wall of the generator-house, each gauge being connected with
+ its respective item of the plant by means of a permanent metallic tube.
+ The gauges must be filled with pure water, or with a liquid which does not
+ differ appreciably in specific gravity from pure water, or the readings
+ will be incorrect. Greater legibility will be obtained by staining the
+ water with a few drops of caramel solution, or of indigo sulphate (indigo
+ carmine); or, in the absence of these dyes, with a drop or two of common
+ blue-black writing ink. If they are not erected in perfectly frost-free
+ situations, the gauges may be filled with a mixture of glycerin and pure
+ alcohol (not methylated spirit), with or without a certain proportion of
+ water, which will not freeze at any winter temperature. The necessary
+ mixture, which must have a density of exactly 1.00, could be procured from
+ any pharmacist.
+ </p>
+ <p>
+ It is the pressure as indicated by the pressure gauge which is referred to
+ in this book in all cases where the term "pressure of the gas" or the like
+ is used. The quantity of acetylene which will flow in a given time from
+ the open end of a pipe is a function of this pressure, while the quantity
+ of acetylene escaping through a tiny hole or crack or a burner orifice
+ also depends on this total pressure, though the ratio in this instance is
+ not a simple one, owing to the varying influence of friction between the
+ issuing gas and the sides of the orifice. Where, however, acetylene or
+ other gas is flowing through pipes or apparatus there is a loss of energy,
+ indicated by a falling off in the pressure due to friction, or to the
+ performance of work, such as actuating a gas-meter. The extent of this
+ loss of energy in a given length of pipe or in a meter is measured by the
+ difference between the pressures of the gas at the two ends of the pipe or
+ at the inlet and outlet of the meter. This difference is the "loss" or
+ "fall" of pressure, due to friction or work performed, and is spoken of as
+ the "actuating" pressure in regard to the passage of gas through the
+ stretch of pipe or meter. It is a measure of the energy absorbed in
+ actuating the meter or in overcoming the friction. (Cf. footnote, Chapter
+ II., page 54.)
+ </p>
+ <p>
+ DIMENSIONS OF MAINS.--The diameter of the mains and service-pipes for an
+ acetylene installation must be such that the main or pipe will convey the
+ maximum quantity of the gas likely to be required to feed all the burners
+ properly which are connected to it, without an excessive actuating
+ pressure being called for to drive the gas through the main or pipe. The
+ flow of all gases through pipes is of course governed by the same general
+ principles; and it is only necessary in applying these principles to a
+ particular gas, such as acetylene, to know certain physical properties of
+ the gas and to make due allowance for their influence. The general
+ principles which govern the flow of a gas through pipes have been
+ exhaustively studied on account of their importance in relation to the
+ distribution of coal-gas and the supply of air for the ventilation of
+ places where natural circulation is absent or deficient. It will be
+ convenient to give a very brief reference to the way in which these
+ principles have been ascertained and applied, and then to proceed to the
+ particular case of the distribution of acetylene through mains and
+ service-pipes.
+ </p>
+ <p>
+ The subject of "The Motion of Fluids in Pipes" was treated in a lucid and
+ comprehensive manner in an Essay by W. Pole in the <i>Journal of Gas
+ Lighting</i> during 1852, and his conclusions have been generally adopted
+ by gas engineers ever since. He recapitulated the more important points of
+ this essay in the course of some lectures delivered in 1872, and one or
+ other of these two sources should be consulted for further information.
+ Briefly, W. Pole treated the question in the following manner:
+ </p>
+ <p>
+ The practical question in gas distribution is, what quantity of gas will a
+ given actuating pressure cause to flow along a pipe of given length and
+ given diameter? The solution of this question allows of the diameters of
+ pipes being arranged so that they will carry a required quantity of gas a
+ given distance under the actuating pressure that is most convenient or
+ appropriate. There are five quantities to be dealt with, viz.:
+ </p>
+ <p>
+ (1) The length of pipe = <i>l</i> feet.
+ </p>
+ <p>
+ (2) The internal diameter of the pipe = <i>d</i> inches.
+ </p>
+ <p>
+ (3) The actuating pressure = <i>h</i> inches of head of water. (4) The
+ specific gravity or density of the gas = <i>d</i> times that of air.
+ </p>
+ <p>
+ (5) The quantity of gas passing through the pipe--Q cubic feet per hour.
+ This quantity is the product of the mean velocity of the gas in the pipe
+ and the area of the pipe.
+ </p>
+ <p>
+ The only work done in maintaining the flow of gas along a pipe is that
+ required to overcome the friction of the gas on the walls of the pipe, or,
+ rather, the consequential friction of the gas on itself, and the laws
+ which regulate such friction have not been very exhaustively investigated.
+ Pole pointed out, however, that the existing knowledge on the point at the
+ time he wrote would serve for the purpose of determining the proper sizes
+ of gas-mains. He stated that the friction (1) is proportional to the area
+ of rubbing surface (viz., pi<i>ld</i>); (2) varies with the velocity, in
+ some ratio greater than the first power, but usually taken as the square;
+ and (3) is assumed to be proportional to the specific gravity of the fluid
+ (viz., <i>s</i>).
+ </p>
+ <p>
+ Thus the force (<i>f</i>) necessary to maintain the motion of the gas in
+ the pipe is seen to vary (1) as pi<i>ld</i>, of which pi is a constant;
+ (2) as <i>v^2</i>, where <i>v</i> = the velocity in feet per hour; and (3)
+ as <i>s</i>. Hence, combining these and deleting the constant pi, it
+ appears that
+ </p>
+ <p>
+ <i>f</i> varies as <i>ldsv^2</i>.
+ </p>
+ <p>
+ Now the actuating force is equal to <i>f</i>, and is represented by the
+ difference of pressure at the two ends of the pipe, <i>i.e.</i>, the
+ initial pressure, viz., that at the place whence gas is distributed or
+ issues from a larger pipe will be greater by the quantity <i>f</i> than
+ the terminal pressure, viz., that at the far end of the pipe where it
+ branches or narrows to a pipe or pipes of smaller size, or terminates in a
+ burner. The terminal pressure in the case of service-pipes must be
+ settled, as mentioned in Chapter II., broadly according to the pressure at
+ which the burners in use work best, and this is very different in the case
+ of flat-flame burners for coal-gas and burners for acetylene. The most
+ suitable pressure for acetylene burners will be referred to later, but may
+ be taken as equal to p_0 inches head of water. Then, calling the initial
+ pressure (<i>i.e.</i>, at the inlet head of service-pipe) p_1, it follows
+ that p_1 - p_0 = <i>f</i>. Now the cross-section of the pipe has an area
+ (pi/4)<i>d^2</i>, and if <i>h</i> represents the difference of pressure
+ between the two ends of the pipe per square inch of its area, it follows
+ that <i>f</i> = <i>h(pi/4)d^2</i>. But since <i>f</i> has been found above
+ to vary as <i>ldsv^2</i> , it is evident that
+ </p>
+ <p>
+ <i>h(pi/4)d^2</i> varies as <i>ldsv^2</i>.
+ </p>
+ <p>
+ Hence
+ </p>
+ <p>
+ <i>v^2</i> varies as <i>hd/ls</i>, and putting in some constant M, the
+ value of which must be determined by experiment, this becomes
+ </p>
+ <p>
+ <i>v^2</i> = M<i>hd/ls</i>.
+ </p>
+ <p>
+ The value of M deduced from experiments on the friction of coal-gas in
+ pipes was inserted in this equation, and then taking Q = pi/4<i>d^2v</i>,
+ it was found that for coal-gas Q = 780(<i>hd/sl</i>)^(1/2)
+ </p>
+ <p>
+ This formula, in its usual form, is
+ </p>
+ <p>
+ Q = 1350<i>d^2</i>(<i>hd/sl</i>)^(1/2)
+ </p>
+ <p>
+ in which <i>l</i> = the length of main in yards instead of in feet. This
+ is known as Pole's formula, and has been generally used for determining
+ the sizes of mains for the supply of coal-gas.
+ </p>
+ <p>
+ For the following reasons, among others, it becomes prudent to revise
+ Pole's formula before employing it for calculations relating to acetylene.
+ First, the friction of the two gases due to the sides of a pipe is very
+ different, the coefficient for coal-gas being 0.003, whereas that of
+ acetylene, according to Ortloff, is 0.0001319. Secondly, the mains and
+ service-pipes required for acetylene are smaller, <i>cateria paribus</i>,
+ than those needed for coal-gas. Thirdly, the observed specific gravity of
+ acetylene is 0.91, that of air being unity, whereas the density of
+ coal-gas is about 0.40; and therefore, in the absence of direct
+ information, it would be better to base calculations respecting acetylene
+ on data relating to the flow of air in pipes rather than upon such as are
+ applicable to coal-gas. Bernat has endeavoured to take these and similar
+ considerations into account, and has given the following formula for
+ determining the sizes of pipes required for the distribution of acetylene:
+ </p>
+ <p>
+ Q = 0.001253<i>d^2</i>(<i>hd/sl</i>)^(1/2)
+ </p>
+ <p>
+ in which the symbols refer to the same quantities as before, but the
+ constant is calculated on the basis of Q being stated in cubic metres, l
+ in metres, and d and h in millimetres. It will be seen that the equation
+ has precisely the same shape as Pole's formula for coal-gas, but that the
+ constant is different. The difference is not only due to one formula
+ referring to quantities stated on the metric and the other to the same
+ quantities stated on the English system of measures, but depends partly on
+ allowance having been made for the different physical properties of the
+ two gases. Thus Bernat's formula, when merely transposed from the metric
+ system of measures to the English (<i>i.e.</i>, Q being cubic feet per
+ hour, <i>l</i> feet, and <i>d</i> and <i>h</i> inches) becomes
+ </p>
+ <p>
+ Q = 1313.5<i>d^2</i>(<i>hd/sl</i>)^(1/2)
+ </p>
+ <p>
+ or, more simply,
+ </p>
+ <p>
+ Q = 1313.4(<i>hd^5/sl</i>)^(1/2)
+ </p>
+ <p>
+ But since the density of commercially-made acetylene is practically the
+ same in all cases, and not variable as is the density of coal-gas, its
+ value, viz., 0.91, may be brought into the constant, and the formula then
+ becomes
+ </p>
+ <p>
+ Q = 1376.9(<i>hd^5/l</i>)^(1/2)
+ </p>
+ <p>
+ Bernat's formula was for some time generally accepted as the most
+ trustworthy for pipes supplying acetylene, and the last equation gives it
+ in its simplest form, though a convenient transposition is
+ </p>
+ <p>
+ d = 0.05552(Q^2<i>l/h</i>)^(1/5)
+ </p>
+ <p>
+ Bernat's formula, however, has now been generally superseded by one given
+ by Morel, which has been found to be more in accordance with the actual
+ results observed in the practical distribution of acetylene. Morel's
+ formula is
+ </p>
+ <p>
+ D = 1.155(Q^2<i>l/h</i>)^(1/5)
+ </p>
+ <p>
+ in which D = the diameter of the pipe in centimetres, Q = the number of
+ cubic metres of gas passing per hour, <i>l</i> = the length of pipe in
+ metres, and <i>h</i> = the loss of pressure between the two ends of the
+ pipe in millimetres. On converting tins formula into terms of the English
+ system of measures (<i>i.e.</i>, <i>l</i> feet, Q cubic feet, and <i>h</i>
+ and <i>d</i> inches) it becomes
+ </p>
+ <p>
+ (i) d = 0.045122(Q^2<i>l/h</i>)^(1/5)
+ </p>
+ <p>
+ At first sight this formula does not appear to differ greatly from
+ Bernat's, the only change being that the constant is 0.045122 instead of
+ 0.05552, but the effect of this change is very great--for instance, other
+ factors remaining unaltered, the value of Q by Morel's formula will be
+ 1.68 times as much as by Bernat's formula. Transformations of Morel's
+ formula which may sometimes be more convenient to apply than (i) are:
+ </p>
+ <p>
+ (ii) Q = 2312.2(<i>hd^5/l</i>)^(1/2)
+ </p>
+ <p>
+ (iii) <i>h</i> = 0.000000187011(Q^2<i>l/d^5</i>)
+ </p>
+ <p>
+ and (iv) <i>l</i> = 5,346,340(<i>hd^5</i>/Q^2)
+ </p>
+ <p>
+ In order to avoid as far as possible expenditure of time and labour in
+ repeating calculations, tables have been drawn up by the authors from
+ Morel's formulć which will serve to give the requisite information as to
+ the proper sizes of pipes to be used in those cases which are likely to be
+ met with in ordinary practice. These tables are given at the end of this
+ chapter.
+ </p>
+ <p>
+ When dealing with coal-gas, it is highly important to bear in mind that
+ the ordinary distributing formulć apply directly only when the pipe or
+ main is horizontal, and that a rise in the pipe will be attended by an
+ increase of pressure at the upper end. But as the increase is greater the
+ lower the density of the gas, the disturbing influence of a moderate rise
+ in a pipe is comparatively small in the case of a gas of so high a density
+ as acetylene. Hence in most instances it will be unnecessary to make any
+ allowance for increase of pressure due to change of level. Where the
+ change is very great, however, allowance may advisedly be made on the
+ following basis: The pressure of acetylene in pipes increases by about
+ one-tenth of an inch (head of water) for every 75 feet rise in the pipe.
+ Hence where acetylene is supplied from a gasholder on the ground-level to
+ all floors of a house 75 feet high, a burner at the top of the house will
+ ordinarily receive its supply at a pressure greater by one-tenth of an
+ inch than a burner in the basement. Such a difference, with the relatively
+ high pressures used in acetylene supplies, is of no practical moment. In
+ the case of an acetylene-supply from a central station to different parts
+ of a mountainous district, the variations of pressure with level should be
+ remembered.
+ </p>
+ <p>
+ The distributing formulć also assume that the pipe is virtually straight;
+ bends and angles introduce disturbing influences. If the bend is sharp, or
+ if there is a right-angle, an allowance should be made if it is desired to
+ put in pipes of the smallest permissible dimensions. In the case of the
+ most usual sizes of pipes employed for acetylene mains or services, it
+ will suffice to reckon that each round or square elbow is equivalent in
+ the resistance it offers to the flow of gas to a length of 5 feet of pipe
+ of the same diameter. Hence if 5 feet is added to the actual length of
+ pipe to be laid for every bond or elbow which will occur in it, and the
+ figure so obtained is taken as the value of <i>l</i> in formulć (i), (ii),
+ or (iii), the values then found for Q, <i>d</i>, or <i>h</i> will be
+ trustworthy for all practical purposes.
+ </p>
+ <p>
+ It may now be useful to give an example of the manner of using the
+ foregoing formulć when the tables of sizes of pipes are not available. Let
+ it be supposed that an institution is being equipped for acetylene
+ lighting; that 50 burners consuming 0.70 cubic foot, and 50 consuming 1.00
+ cubic foot of acetylene per hour may be required in use simultaneously;
+ that a pressure of at least 2-1/2 inches is required at all the burners;
+ that for sufficient reasons it is considered undesirable to use a higher
+ distributing pressure than 4 inches at the gasholder, outlet of the
+ purifiers, or initial governor (whichever comes last in the train of
+ apparatus); that the gasholder is located 100 feet from the main building
+ of the institution, and that the trunk supply-pipe through the latter must
+ be 250 feet in length, and the supplies to the burners, either singly or
+ in groups, be taken from this trunk pipe through short lengths of tubing
+ of ample size. What should be the diameter of the trunk pipe, in which it
+ will be assumed that ten bonds or elbows are necessary?
+ </p>
+ <p>
+ In the first instance, it is convenient to suppose that the trunk pipe may
+ be of uniform diameter throughout. Then the value of <i>l</i> will be 100
+ (from gasholder to main building) + 250 (within the building) + 50
+ (equivalent of 10 elbows) = 400. The maximum value of Q will be (50 x 0.7)
+ + (50 x 1.0) = 85; and the value of <i>h</i> will be 1 - 2.5 - 1.5. Then
+ using formula (i), we have:
+ </p>
+ <p>
+ d = 0.045122((85^2 x 400)/1.5)^(1/5) = 0.045122(1,926,667)^(1/5)
+ </p>
+ <p>
+ = 0.045122 x 18.0713 = 0.8154.
+ </p>
+ <p>
+ The formula, therefore, shows that the pipe should have an internal
+ diameter of not less than 0.8154 inch, and consequently 1 inch (the next
+ size above 0.8154 inch) barrel should be used. If the initial pressure
+ (i.e., at outlet of purifiers) could be conveniently increased from 4 to
+ 4.8 inches, 3/4 inch barrel could be employed for the service-pipe. But if
+ connexions for burners were made immediately the pipe entered the
+ building, these burners would then be supplied at a pressure of 4.2
+ inches, while those on the extremity of the pipe would, when all burners
+ were in use, be supplied at a pressure of only 2.5 inches. Such a great
+ difference of pressure is not permissible at the several burners, as no
+ type of burner retains its proper efficiency over more than a very limited
+ range of pressure. It is highly desirable in the case of the ordinary
+ Naphey type of burner that all the burners in a house should be supplied
+ at pressures which do not differ by more than half an inch; hence the
+ pipes should, wherever practicable, be of such a size that they will pass
+ the maximum quantity of gas required for all the burners which will ever
+ be in use simultaneously, when the pressure at the first burner connected
+ to the pipe after it enters the house is not more than half an inch above
+ the pressure at the burner furthermost removed from the first one, all the
+ burner-taps being turned on at the time the pressures are observed. If the
+ acetylene generating plant is not many yards from the building to be
+ supplied, it is a safe rule to calculate the size of pipes required on the
+ basis of a fall of pressure of only half an inch from the outlet of the
+ purifiers or initial governor to the farthermost burner. The extra cost of
+ the larger size of pipe which the application of this rule may entail will
+ be very slight in all ordinary house installations.
+ </p>
+ <p>
+ VELOCITY OF FLOW IN PIPES.--For various purposes, it is often desirable to
+ know the mean speed at which acetylene, or any other gas, is passing
+ through a pipe. If the diameter of the pipe is <i>d</i> inches, its
+ cross-sectional area is <i>d^2</i> x 0.7854 square inches; and since there
+ are 1728 cubic inches in 1 cubic foot, that quantity of gas will occupy in
+ a pipe whose diameter is <i>d</i> inches a length of
+ </p>
+ <p>
+ 1728/(<i>d^2</i> x 0.7854) linear inches or 183/<i>d^2</i>^ linear feet.
+ </p>
+ <p>
+ If the gas is in motion, and the pipe is delivering Q cubic feet per hour,
+ since there are 3600 seconds of time in one hour, the mean speed of the
+ gas becomes
+ </p>
+ <p>
+ 183/<i>d^2</i> x Q/3600 = Q/(19 x 7<i>d^2</i>) linear feet per second.
+ </p>
+ <p>
+ This value is interesting in several ways. For instance, taking a rough
+ average of Le Chatelier's results, the highest speed at which the
+ explosive wave proceeds in a mixture of acetylene and air is 7 metres or
+ 22 feet per second. Now, even if a pipe is filled with an acetylene-air
+ mixture of utmost explosibility, an explosion cannot travel backwards from
+ B to A in that pipe, if the gas is moving from A to B at a speed of over
+ 22 feet per second. Hence it may be said that no explosion can occur in a
+ pipe provided
+ </p>
+ <p>
+ Q/(19.7<i>d^2</i>) = 22 or more;
+ </p>
+ <p>
+ <i>i.e.</i>, Q/<i>d^2</i>=433.4
+ </p>
+ <p>
+ In plain language, if the number of cubic feet passing through the pipe
+ per hour divided by the square of the diameter of the pipe is at least
+ 433.4, no explosion can take place within that pipe, even if the gas is
+ highly explosive and a light is applied to its exit.
+ </p>
+ <p>
+ In Chapter VI. are given the explosive limits of acetylene-air mixtures as
+ influenced by the diameter of the tube containing them. If we possessed a
+ similar table showing the speed of the explosive wave in mixtures of known
+ composition, the foregoing formulć would enable us to calculate the
+ minimum speed which would insure absence of explosibility in a supply-pipe
+ of any given diameter throughout its length, or at its narrowest part. It
+ would not, however, be possible simply by increasing the forward speed of
+ an explosive mixture of acetylene and air to a point exceeding that of its
+ explosion velocity to prevent all danger of firing back in an atmospheric
+ burner tube. A much higher pressure than is usually employed in
+ gas-burners, other than blowpipes, would be needed to confer a sufficient
+ degree of velocity upon the gas, a pressure which would probably fracture
+ any incandescent mantle placed in the flame.
+ </p>
+ <p>
+ SERVICE-PIPES AND MAINS.--The pipes used for the distribution of acetylene
+ must be sound in themselves, and their joints perfectly tight. Higher
+ pressures generally prevail in acetylene service-pipes within a house than
+ in coal-gas service-pipes, while slight leaks are more offensive and
+ entail a greater waste of resources. Therefore it is uneconomical, as well
+ as otherwise objectionable, to employ service-pipes or fittings for
+ acetylene which are in the least degree unsound. Unfortunately ordinary
+ gas-barrel is none too sound, nor well-threaded, and the taps and joints
+ of ordinary gas-fittings are commonly leaky. Hence something better should
+ invariably be used for acetylene. What is known as "water" barrel, which
+ is one gauge heavier than gas-barrel of the same size, may be adopted for
+ the service-pipes, but it is better to incur a slight extra initial
+ expense and to use "steam" barrel, which is of still heavier gauge and is
+ sounder than either gas or water-pipe. All elbows, tees, &amp;c., should
+ be of the same quality. The fitters' work in making the joints should be
+ done with the utmost care, and the sloppy work often passed in the case of
+ coal-gas services must on no account be allowed. It is no exaggeration to
+ say that the success of an acetylene installation, from the consumer's
+ point of view, will largely, if not principally, depend on the tightness
+ of the pipes in his house. The statement has been made that the "paint"
+ used by gas-fitters, <i>i.e.</i>, the mixture of red and white lead ground
+ in "linseed" oil, is not suitable for employment with acetylene, and it
+ has been proposed to adopt a similar material in which the vehicle is
+ castor-oil. No good reason has been given for the preference for
+ castor-oil, and the troubles which have arisen after using ordinary paint
+ may be explained partly on the very probable assumption that the oil was
+ not genuine linseed, and so did not dry, and partly on the fact that
+ almost entire reliance was placed on the paint for keeping the joint
+ sound. Joints for acetylene, like those for steam and high-pressure water,
+ must be made tight by using well-threaded fittings, so as to secure
+ metallic contact between pipe and socket, &amp;c.; the paint or spun-yarn
+ is only an additional safeguard. In making a faced joint, washers of (say,
+ 7 lb) lead, or coils of lead-wire arc extremely convenient and quite
+ trustworthy; the packing can be used repeatedly.
+ </p>
+ <p>
+ LEAKAGE.--Broadly speaking, it may be said that the commercial success of
+ any village acetylene-supply--if not that of all large installations--
+ depends upon the leakage being kept within moderate limits. It follows
+ from what was stated in Chapter VI. about the diffusion of acetylene, that
+ from pipes of equal porosity acetylene and coal-gas will escape at equal
+ rates when the effective pressure in the pipe containing acetylene is
+ double that in the pipe containing coal-gas. The loss of coal-gas by
+ leakage is seldom less than 5 per cent. of the volume passed into the main
+ at the works; and provided a village main delivering acetylene is not
+ unduly long in proportion to the consumption of gas--or, in other words,
+ provided the district through which an acetylene distributing main passes
+ is not too sparsely populated--the loss of acetylene should not exceed the
+ same figure. Caro holds that the loss of gas by leakage from a village
+ installation should be quoted in absolute figures and not as a percentage
+ of the total make as indicated by the works meter, because that total make
+ varies so largely at different periods of the year, while the factors
+ which determine the magnitude of the leakage are always identical; and
+ therefore whereas the actual loss of gas remains the same, it is
+ represented to be more serious in the summer than in the winter. Such
+ argument is perfectly sound, but the method of returning leakage as a
+ percentage of the make has been employed in the coal-gas industry for many
+ years, and as it does not appear to have led to any misunderstanding or
+ inconvenience, there is no particular reason for departing from the usual
+ practice in the case of acetylene where the conditions as to uniform
+ leakage and irregular make are strictly analogous.
+ </p>
+ <p>
+ Caro has stated that a loss of 15 to 20 litres per kilometre per hour (<i>i.e.</i>,
+ of 0.85 to 1.14 cubic feet per mile per hour) from an acetylene
+ distributing main is good practice; but it should be noted that much lower
+ figures have been obtained when conditions are favourable and when due
+ attention has been devoted to the fitters' work. In one of the German
+ village acetylene installations where the matter has been carefully
+ investigated (Döse, near Cuxhaven), leakage originally occurred at the
+ rate of 7.3 litres per kilometre per hour in a main 8.5 kilometres, or 5.3
+ miles, long and 4 to 2 inches in diameter; but it was reduced to 5.2
+ litres, and then to 3.12 litres by tightening the plugs of the street
+ lantern and other gas cocks. In British units, these figures are 0.415,
+ 0.295, and 0.177 cubic foot per mile per hour. By calculation, the volume
+ of acetylene generated in this village would appear to have been about
+ 23,000 cubic feet per mile of main per year, and therefore it may be said
+ that the proportion of gas lost was reduced by attending to the cocks from
+ 15.7 per cent, to 11.3 per cent, and then to 6.8 per cent. At another
+ village where the main was 2.5 kilometres long, tests extending over two
+ months, when the public lamps were not in use, showed the leakage to be
+ 4.4 litres per kilometre per hour, <i>i.e.</i>, 1.25 cubic foot per mile
+ per hour, when the annual make was roughly 46,000 cubic feet per mile of
+ main. Here, the loss, calculated from the direct readings of the works
+ motor, was 4.65 per cent.
+ </p>
+ <p>
+ When all the fittings, burners excepted, have been connected, the whole
+ system of pipes must be tested by putting it under a gas (or air) pressure
+ of 9 or 12 inches of water, and observing on an attached pressure gauge
+ whether any fall in pressure occurs within fifteen minutes after the main
+ inlet tap has been shut. The pressure required for this purpose can be
+ obtained by temporarily weighting the holder, or by the employment of a
+ pump. If the gauge shows a fall of pressure of one quarter of an inch or
+ more in these circumstances, the pipes must be examined until the leak is
+ located. In the presence of a meter, the installation can conveniently be
+ tested for soundness by throwing into it, through the meter, a pressure of
+ 12 inches or so of water from the weighted holder, then leaving the inlet
+ cock open, and observing whether the index hand on the lowest dial remains
+ perfectly stationary for a quarter of an hour--movement of the linger
+ again indicating a leak. The search for leaks must never be made with a
+ light; if the pipes are full of air this is useless, if full of gas,
+ criminal in its stupidity. While the whole installation is still under a
+ pressure of 12 inches thrown from the loaded holder, whether it contains
+ air or gas, first all the likely spots (joints, &amp;c.), then the entire
+ length of pipe is carefully brushed over with strong soapy water, which
+ will produce a conspicuous "soap- bubble" wherever the smallest flaw
+ occurs. The tightness of a system of pipes put under pressure from a
+ loaded holder cannot be ascertained safely by observing the height of the
+ bell, and noting if it falls on standing. Even if there is no issue of gas
+ from the holder, the position of the bell will alter with every variation
+ in temperature of the stored gas or surrounding air, and with every
+ movement of the barometer, rising as the temperature rises and as the
+ barometer falls, and <i>vice versâ</i>, while, unless the water in the
+ seal is saturated with whatever gas the holder contains, the bell will
+ steadily drop a little an part of its contents are lost by dissolution in
+ the liquid.
+ </p>
+ <p>
+ PIPES AND FITTINGS.--As a general rule it is unadvisable to use lead or
+ composition pipe for permanent acetylene connexions. If exposed, it is
+ liable to be damaged, and perhaps penetrated by a blow, and if set in the
+ wall and covered with paper or panel it is liable to be pierced if nails
+ or tacks should at any time be driven into the wall. There is also an
+ increased risk in case of fire, owing to its ready fusibility. If used at
+ all--and it has obvious advantages--lead or composition piping should be
+ laid on the surface of the walls, &amp;c., and protected from blows, &amp;c.,
+ by a light wooden casing, outwardly resembling the wooden coverings for
+ electric lighting wires. It has been a common practice, in laying the
+ underground mains required for supplying the villages which are lighted by
+ means of acetylene from a central works in different parts of France, to
+ employ lead pipes. The plan is economical, but in view of the danger that
+ the main might be flattened by the weight of heavy traction-engines
+ passing over the roads, or that it might settle into local dips from the
+ same cause or from the action of subterranean water, in which dips water
+ would be constantly condensing in cold weather, the use of lead for this
+ purpose cannot be recommended. Steam-barrel would be preferable to cast
+ pipe, because permanently sound joints are easier to make in the former,
+ and because it is not so brittle.
+ </p>
+ <p>
+ The fittings used for acetylene must have perfectly sound joints and taps,
+ for the same reasons that the service-pipes must be quite sound. Common
+ gas-fittings will not do, the joints, taps, ball-sockets, &amp;c., are not
+ accurately enough ground to prevent leakage. They may in many cases be
+ improved by regrinding, but often the plug and barrel are so shallow that
+ it is almost impossible to ensure soundness. It is therefore better to
+ procure fittings having good taps and joints in the first instance; the
+ barrels should be long, fairly wide, and there should be no sensible
+ "play" between plug and barrel when adjusted so that the plug turns easily
+ when lightly lubricated. Fittings are now being specially made for
+ acetylene, which is a step in the right direction, because, in addition to
+ superior taps and joints being essential, smaller bore piping and smaller
+ through-ways to the taps than are required for coal-gas serve for
+ acetylene. It is perhaps advisable to add that wherever a rigid bracket or
+ fitting will answer as well as a jointed one, the latter should on no
+ account be used; also water-slide pendants should never be employed, as
+ they are fruitful of accidents, and their apparent advantages are for the
+ most part illusory. Ball-sockets also should be avoided if possible; if it
+ is absolutely necessary to have a fitting with a ball-socket, the latter
+ should have a sleeve made of a short length of sound rubber-tubing of a
+ size to give a close fit, slipped over so as to join the ball portion to
+ the socket portion. This sleeve should be inspected once a quarter at
+ least, and renewed immediately it shows signs of cracking. Generally
+ speaking all the fittings used should be characterised by structural
+ simplicity; any ornamental or decorative effects desired may be secured by
+ proper design without sacrifice of the simplicity which should always mark
+ the essential and operative parts of the fitting. Flexible connexions
+ between the fixed service-pipe and a semi-portable or temporary burner may
+ at times be required. If the connexion is for permanent use, it must not
+ be of rubber, but of the metallic flexible tubing which is now commonly
+ employed for such connexions in the case of coal-gas. There should be a
+ tap between the service-pipe and the flexible connexion, and this tap
+ should be turned off whenever the burner is out of use, so that the
+ connexion is not at other times under the pressure which is maintained in
+ the service-pipes. Unless the connexion is very short--say 2 feet or
+ less--there should also be a tap at the burner. These flexible connexions,
+ though serviceable in the case of table-lamps, &amp;c., of which the
+ position may have to be altered, are undesirable, as they increase the
+ risk attendant on gas (whether acetylene or other illuminating gas)
+ lighting, and should, if possible, be avoided. Flexible connexions may
+ also be required for temporary use, such as for conveying acetylene to an
+ optical lantern, and if only occasionally called for, the cost of the
+ metallic flexible tubing will usually preclude its use. It will generally
+ be found, however, that the whole connexion in such a case can be of
+ composition or lead gas-piping, connected up at its two ends by a few
+ inches of flexible rubber tubing. It should be carried along the walls or
+ over the heads of people who may use the room, rather than across the
+ floor, or at a low level, and the acetylene should be turned on to it only
+ when actually required for use, and turned off at the fixed service-pipe
+ as soon as no longer required. Quite narrow composition tubing, say
+ 1/4-inch, will carry all the acetylene required for two or three burners.
+ The cost of a composition temporary connexion will usually be less than
+ one of even common rubber tubing, and it will be safer. The composition
+ tubing must not, of course, be sharply bent, but carried by easy curves to
+ the desired point, and it should be carefully rolled in a roll of not less
+ than 18 inches diameter when removed. If these precautions are observed it
+ may be used very many times.
+ </p>
+ <p>
+ Acetylene service-pipes should, wherever possible, be laid with a fall,
+ which may be very slight, towards a small closed vessel adjoining the
+ gasholder or purifier, in order that any water deposited from the gas
+ owing to condensation of aqueous vapour may run out of the pipe into that
+ apparatus. Where it is impossible to secure an uninterrupted fall in that
+ direction, there should be inserted in the service-pipe, at the lowest
+ point of each dip it makes, a short length of pipe turned downwards and
+ terminating in a plug or sound tap. Water condensing in this section of
+ the service-pipe will then run down and collect in this drainage-pipe,
+ from which it can be withdrawn at intervals by opening the plug or tap for
+ a moment. The condensed water is thus removed from the service-pipe, and
+ does not obstruct its through-way. Similar drainage devices may be used at
+ the lowest points of all dips in mains, though there are special seal-pots
+ which take the place of the cock or plug used to seal the end of the
+ drainage-pipe. Such seal-pots or "syphons" are commonly used on ordinary
+ gas-distributing systems, and might be applied in the case of large
+ acetylene installations, as they offer facilities for removing the
+ condensed water from time to time in a convenient and expeditious manner.
+ </p>
+ <p>
+ EXPULSION OF AIR FROM MAINS.--After a service-pipe system has been proved
+ to be sound, it is necessary to expel the air from it before acetylene can
+ be admitted to it with a view to consumption. Unless the system is a very
+ large one, the expulsion of air is most conveniently effected by forcing
+ from the gasholder preliminary batches of acetylene through the pipes,
+ while lights are kept away from the vicinity. This precaution is necessary
+ because, while the acetylene is displacing the air in the pipes, they will
+ for some time contain a mixture of air and acetylene in proportions which
+ fall within the explosive limits of such a mixture. If the escaping
+ acetylene caught fire from any adjacent light under these conditions, a
+ most disastrous explosion would ensue and extend through all the
+ ramifications of the system of pipes. Therefore the first step when a new
+ system of pipes has to be cleared of air is to see that there are no
+ lights in or about the house--either fires, lamps, cigars or pipes,
+ candles or other flames. Obviously this work must be done in the daytime
+ and finished before nightfall. Burners are removed from two or more
+ brackets at the farthest points in the system from the gasholder, and
+ flexible connexions are temporarily attached to them, and led through a
+ window or door into the open air well clear of the house. One of the
+ brackets selected should as a rule be the lowest point supplied in the
+ house. The gasholder having been previously filled with acetylene, the tap
+ or taps on the pipe leading to the house are turned on, and the acetylene
+ is passed under slight pressure into the system of pipes, and escapes
+ through the aforesaid brackets, of which the taps have been turned on,
+ into the open. The taps of all other brackets are kept closed. The gas
+ should be allowed to flow thus through the pipes until about five times
+ the maximum quantity which all the burners on the system would consume in
+ an hour has escaped from the open brackets. The taps on these brackets are
+ then closed, and the burners replaced. Flexible tubing is then connected
+ in place of the burners to all the other brackets in the house, and
+ acetylene is similarly allowed to escape into the open air from each for a
+ quarter of an hour. All taps are then closed, and the burners replaced;
+ all windows in the house are left open wide for half an hour to allow of
+ the dissipation of any acetylene which may have accumulated in any part of
+ it, and then, while full pressure from the gasholder is maintained, a tap
+ is turned on and the gas lighted. If it burns with a good, fully luminous
+ flame it may be concluded that the system of pipes is virtually free from
+ air, and the installation may be used forthwith as required. If, however,
+ the flame is very feebly luminous, or if the escaping gas does not light,
+ lights must be extinguished, and the pipes again blown through with
+ acetylene into the open air. The burner must invariably be in position
+ when a light is applied, because, in the event of the pipes still
+ containing an explosive mixture, ignition would not be communicated
+ through the small orifices of the burner to the mixture in the pipes, and
+ the application of the light would not entail any danger of an explosion.
+ </p>
+ <p>
+ Gasfitters familiar with coal-gas should remember, when putting a system
+ of acetylene pipes into use for the first time, that the range over which
+ mixtures of acetylene and air are explosive is wider than that over which
+ mixtures of coal-gas and air are explosive, and that greater care is
+ therefore necessary in getting the pipes and rooms free from a dangerous
+ mixture.
+ </p>
+ <p>
+ The mains for very large installations of acetylene--<i>e.g.</i>, for
+ lighting a small town--may advisedly be freed from air by some other plan
+ than simple expulsion of the air by acetylene, both from the point of view
+ of economy and of safety. If the chimney gases from a neighbouring furnace
+ are found on examination to contain not more than about 8 per cent of
+ oxygen, they may be drawn into the gasholder and forced through the pipes
+ before acetylene is admitted to them. The high proportion of carbon
+ dioxide and the low proportion of oxygen in chimney gases makes a mixture
+ of acetylene and chimney gases non-explosive in any proportions, and hence
+ if the air is first wholly or to a large extent expelled from a pipe,
+ main, or apparatus, by means of chimney gases, acetylene may be admitted,
+ and a much shorter time allowed for the expulsion by it of the contents of
+ the pipe, before a light is applied at the burners, &amp;c. This plan,
+ however, will usually only be adopted in the case of very large pipes,
+ &amp;c.; but on a smaller scale the air may be swept out of a distributing
+ system by bringing it into connexion with a cylinder of compressed or
+ liquefied carbon dioxide, the pressure in which will drive the gas to any
+ spot where an outlet is provided. As these cylinders of "carbonic acid"
+ are in common employment for preparing aerated waters and for "lifting"
+ beer, &amp;c., they are easy to hire and use.
+ </p>
+ <p>
+ TABLE (B).
+ </p>
+ <p>
+ Giving the Sizes of Pipe which should be used in practice for Acetylene
+ when the fall of pressure in the Pipe is not to exceed 0.1 inch. (Based on
+ Morel's formula.)
+ </p>
+<pre xml:space="preserve">
+ _________________________________________________________
+| | |
+| Cubic Feet of | Diameters of Pipe to be used up to |
+| Acetylene | the lengths indicated. |
+| which the Pipe |_______________________________________|
+| is required to | | | | | |
+| pass in | 1/4 | 3/8 | 1/2 | 3/4 | 1 |
+| One Hour. | inch. | inch. | inch. | inch. | inch. |
+|________________|_______|_______|_______|_______|_______|
+| | | | | | |
+| | Feet. | Feet. | Feet. | Feet. | Feet. |
+| 1 | 520 | 3960 | 16700 | ... | ... |
+| 2 | 130 | 990 | 4170 | ... | ... |
+| 3 | 58 | 440 | 1850 | ... | ... |
+| 4 | 32 | 240 | 1040 | ... | ... |
+| 5 | 21 | 150 | 660 | 5070 | ... |
+| 6 | 14 | 110 | 460 | 3520 | ... |
+| 7 | 10 | 80 | 340 | 2590 | ... |
+| 8 | ... | 62 | 260 | 1980 | ... |
+| 9 | ... | 49 | 200 | 1560 | ... |
+| 10 | ... | 39 | 160 | 1270 | 5340 |
+| 15 | ... | 17 | 74 | 560 | 2370 |
+| 20 | ... | 10 | 41 | 310 | 1330 |
+| 25 | ... | ... | 26 | 200 | 850 |
+| 30 | ... | ... | 18 | 140 | 590 |
+| 35 | ... | ... | 13 | 100 | 430 |
+| 40 | ... | ... | 10 | 79 | 330 |
+| 45 | ... | ... | ... | 62 | 260 |
+| 50 | ... | ... | ... | 50 | 210 |
+|________________|_______|_______|_______|_______|_______|
+</pre>
+ <p>
+ TABLE (A).
+ </p>
+ <p>
+ Showing the Quantities [Q] (in cubic feet) of Acetylene which will pass in
+ One Hour through Pipes of various diameters (in inches) under different
+ Falls of Pressure. (Based on Morel's formula.)
+ </p>
+<pre xml:space="preserve">
+ ____________________________________________________________________
+| | | | | | | | | | | | |
+| Diameter | | | | | | | | | | | |
+| of Pipe | 1/4| 3/8| 1/2| 3/4 | 1 | 1 | 1 | 1 | 2 | 2 | 3 |
+| [_d_] = | | | | | | 1/4 | 1/2| 3/4| | 1/2| |
+| inches | | | | | | | | | | | |
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 0.10 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 10 | 7.2|19.9|40.8|112 |230 |405 | 635| 935|1305|2285|3600|
+| 25 | 4.5|12.6|25.8| 71.2|146 |255 | 400| 590| 825|1445|2280|
+| 50 | 3.2| 8.9|18.3| 50.3|103 |180 | 285| 420| 585|1020|1610|
+| 100 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 200 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 300 | 1.3| 3.6| 7.4| 20.5| 42.2| 73.7| 116| 171| 240| 415| 655|
+| 400 | 1.1| 3.1| 6.4| 17.8| 36.5| 63.8| 100| 148| 205| 360| 570|
+| 500 | 1.0| 2.8| 5.8| 15.9| 32.7| 57.1| 90| 132| 185| 320| 510|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 0.25 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 25 | 7.2|19.9|40.8|112 |230 |405 | 635| 935|1305|2285|3600|
+| 50 | 5.1|14.1|28.9| 79.6|163 |285 | 450| 660| 925|1615|2550|
+| 100 | 3.6| 9.9|20.4| 56.3|115 |200 | 320| 470| 655|1140|1800|
+| 250 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 500 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 1000 | 1.1| 3.1| 6.4| 17.8| 36.5| 63.8| 100| 148| 205| 360| 570|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 0.50 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 25 |10.2|28.1|57.8|159 |325 |570 | 900|1325|1850|3230|5095|
+| 50 | 7.2|19.9|40.8|112 |230 |405 | 635| 935|1305|2285|3600|
+| 100 | 5.1|14.1|28.9| 79.6|163 |285 | 450| 660| 925|1615|2550|
+| 250 | 3.2| 8.9|18.3| 50.3|103 |180 | 285| 420| 585|1020|1610|
+| 500 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 1000 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 0.75 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 50 | 8.8|24.4|50.0|138 |280 |495 | 780|1145|1160|2800|4410|
+| 100 | 6.2|17.2|35.4| 97.5|200 |350 | 550| 810|1130|1980|3120|
+| 250 | 3.9|10.9|22.4| 61.7|126 |220 | 350| 510| 715|1250|1975|
+| 500 | 2.8| 7.7|15.8| 43.6| 89.5|156 | 245| 360| 505| 885|1395|
+| 1000 | 2.0| 5.4|11.2| 30.8| 63.3|110 | 174| 255| 360| 625| 985|
+| 2000 | 1.4| 3.8| 7.9| 21.8| 44.8| 78.2| 123| 181| 250| 440| 695|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 1.0 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 100 | 7.2|19.9|40.8|112 |230 |405 | 635| 935|1305|2285|3600|
+| 250 | 4.5|12.6|25.8| 71.2|146 |255 | 400| 590| 825|1445|2280|
+| 500 | 3.2| 8.9|18.3| 50.3|103 |180 | 285| 420| 585|1020|1610|
+| 1000 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 2000 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 3000 | 1.3| 3.6| 7.4| 20.5| 42.2| 73.7| 116| 171| 240| 415| 655|
+|__________|_________________________________________________________|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 1.5 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 250 | 5.6|15.4|31.6| 87.2|179 |310 | 495| 725|1010|1770|2790|
+| 500 | 3.9|10.9|22.4| 61.7|126 |220 | 350| 510| 715|1250|1975|
+| 1000 | 2.8| 7.7|15.8| 43.6| 89.5|156 | 245| 360| 505| 885|1395|
+| 2000 | 2.0| 5.4|11.2| 30.8| 63.3|110 | 174| 255| 360| 625| 985|
+| 3000 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 4000 | 1.4| 3.8| 7.9| 21.8| 44.8| 78.2| 123| 181| 250| 440| 695|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 2.0 inches. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 500 | 4.5|12.6|25.8| 71.2|146 |255 | 400| 590| 825|1445|2280|
+| 1000 | 3.2| 8.9|18.3| 50.3|103 |180 | 285| 420| 585|1020|1610|
+| 2000 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 3000 | 1.8| 5.1|10.5| 29.1| 59.7|104 | 164| 240| 335| 590| 930|
+| 4000 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 5000 | 1.4| 4.0| 8.1| 22.5| 46.2| 80.8| 127| 187| 260| 455| 720|
+| 6000 | 1.3| 3.6| 7.4| 20.5| 42.2| 73.7| 116| 171| 240| 415| 655|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+</pre>
+ <p>
+ NOTE.--In order not to impart to the above table the appearance of the
+ quantities having been calculated to a degree of accuracy which has no
+ practical significance, quantities of less than 5 cubic feet have been
+ ignored when the total quantity exceeds 200 cubic feet, and fractions of a
+ cubic foot have been included only when the total quantity is less than
+ 100 cubic feet.
+ </p>
+ <p>
+ TABLE (C).
+ </p>
+ <p>
+ Giving the Sizes of Pipe which should be used in practice for Acetylene
+ when the fall of pressure in the Pipe is not to exceed 0.25 inch. (Based
+ on Morel's formula.)
+ </p>
+<pre xml:space="preserve">
+ ____________________________________________________________________
+| | |
+| Cubic feet | |
+| of | |
+| Acetylene | Diameters of Pipe to be used up to the lengths stated.|
+| which the | |
+| Pipe is | |
+| required |_______________________________________________________|
+| to pass | | | | | | | | |
+| in One | 1/4 | 1/2 | 3/4 | 1 | 1-1/4| 1-1/2| 1-3/4| 2 |
+| Hour | inch.| inch.| inch.| inch.| inch.| inch.| inch.| inch.|
+|____________|______|______|______|______|______|______|______|______|
+| | | | | | | | | |
+| | Feet.| Feet.| Feet.| Feet.| Feet.| Feet.| Feet.| Feet.|
+| 2-1/2 | 1580 | 6680 | 50750| ... | ... | ... | ... | ... |
+| 5 | 390 | 1670 | 12690| 53160| ... | ... | ... | ... |
+| 7-1/2 | 175 | 710 | 5610| 23760| ... | ... | ... | ... |
+| 10 | 99 | 410 | 3170| 13360| 40790| ... | ... | ... |
+| 15 | 41 | 185 | 1410| 5940| 18130| 45110| ... | ... |
+| 20 | 24 | 105 | 790| 3350| 10190| 25370| 54840| ... |
+| 25 | 26 | 67 | 500| 2130| 6520| 16240| 35100| ... |
+| 30 | 11 | 46 | 350| 1480| 4530| 11270| 24370| 47520|
+| 35 | ... | 34 | 260| 1090| 3330| 8280| 17900| 34910|
+| 40 | ... | 26 | 195| 830| 2550| 6340| 13710| 26730|
+| 45 | ... | 20 | 155| 660| 2010| 5010| 10830| 21120|
+| 50 | ... | 16 | 125| 530| 1630| 4060| 8770| 17110|
+| 60 | ... | 11 | 88| 370| 1130| 2880| 6090| 11880|
+| 70 | ... | ... | 61| 270| 830| 2070| 4470| 8730|
+| 80 | ... | ... | 49| 210| 630| 1580| 3420| 6680|
+| 90 | ... | ... | 39| 165| 500| 1250| 2700| 5280|
+| 100 | ... | ... | 31| 130| 400| 1010| 2190| 4270|
+| 150 | ... | ... | 14| 59| 180| 450| 970| 1900|
+| 200 | ... | ... | ... | 33| 100| 250| 540| 1070|
+| 250 | ... | ... | ... | 21| 65| 160| 350| 680|
+| 500 | ... | ... | ... | ... | 16| 40| 87| 170|
+| 1000 | ... | ... | ... | ... | ... | 10| 22| 42|
+|____________|______|______|______|______|______|______|______|______|
+</pre>
+ <p>
+ TABLE (D).
+ </p>
+ <p>
+ Giving the Sizes of Pipe which should be used in practice for Acetylene
+ Mains when the fall of pressure in the Main is not to exceed 0.5 inch,
+ (Based on Morel's formula.)
+ </p>
+<pre xml:space="preserve">
+ ____________________________________________________________________
+| | |
+| Cubic feet | |
+| of | |
+| Acetylene | Diameters of Pipe to be used up to the lengths stated.|
+| which the | |
+| Main is | |
+| required |_______________________________________________________|
+| to pass | | | | | | | | |
+| in One | 3/4 | 1 | 1-1/4| 1-1/2| 1-3/4| 2 | 2-1/2| 3 |
+| Hour | inch.| inch.| inch.| inch.| inch.| inch.| inch.| inch.|
+|____________|______|______|______|______|______|______|______|______|
+| | | | | | | | | |
+| |Miles.|Miles.|Miles.|Miles.|Miles.|Miles.|Miles.|Miles.|
+| 10 | 5.05 | ... | ... | ... | ... | ... | ... | ... |
+| 25 | 0.80 | 2.45 | 6.15 | ... | ... | ... | ... | ... |
+| 50 | 0.20 | 0.60 | 1.50 | 3.30 | 6.45 | ... | ... | ... |
+| 100 | 0.05 | 0.15 | 0.35 | 0.80 | 1.60 | 4.95 |12.30 | ... |
+| 200 | ... | 0.04 | 0.09 | 0.20 | 0.40 | 1.20 | 3.05 |12.95 |
+| 300 | ... | ... | 0.04 | 0.09 | 0.18 | 0.55 | 1.35 | 5.75 |
+| 400 | ... | ... | ... | 0.05 | 0.10 | 0.30 | 0.75 | 3.25 |
+| 500 | ... | .. | ... | 0.03 | 0.06 | 0.20 | 0.50 | 2.05 |
+| 750 | ... | ... | ... | ... | 0.03 | 0.08 | 0.20 | 0.80 |
+| 1100 | ... | ... | ... | ... | ... | 0.05 | 0.12 | 0.50 |
+| 1500 | ... | ... | ... | ... | ... | 0.02 | 0.05 | 0.23 |
+| 2000 | ... | ... | ... | ... | ... | ... | 0.03 | 0.13 |
+| 2500 | ... | ... | ... | ... | ... | ... | 0.02 | 0.08 |
+| 5000 | ... | ... | ... | ... | ... | ... | ... | 0.03 |
+|____________|______|______|______|______|______|______|______|______|
+</pre>
+ <p>
+ TABLE (E).
+ </p>
+ <p>
+ Giving the Sizes of Pipe which should be used in practice for Acetylene
+ Mains when the fall of pressure in the Main is not to exceed 1.0 inch.
+ (Based on Morel's formula.)
+ </p>
+<pre xml:space="preserve">
+ __________________________________________________________________
+| | |
+| Cubic feet | |
+| of | |
+| Acetylene |Diameters of Pipe to be used up to the lengths stated|
+| which the | |
+| Main is | |
+| required |_____________________________________________________|
+| to pass | | | | | | | | | |
+| in One | 3/4 | 1 |1-1/4|1-1/2|1-3/4| 2 |2-1/2| 3 | 4 |
+| Hour |inch.|inch.|inch.|inch.|inch.|inch.|inch.|inch.|inch.|
+|____________|_____|_____|_____|_____|_____|_____|_____|_____|_____|
+| | | | | | | | | | |
+| |Miles|Miles|Miles|Mile.|Miles|Miles|Miles|Miles|Miles|
+| 10 | 2.40|10.13|30.90| ... | ... | ... | ... | ... | ... |
+| 25 | 0.38| 1.62| 4.94|12.30| ... | ... | ... | ... | ... |
+| 50 | 0.09| 0.40| 1.23| 3.07| 6.65|12.96| ... | ... | ... |
+| 100 | 0.02| 0.10| 0.30| 0.77| 1.66| 3.24| 9.88| ... | ... |
+| 200 | ... | 0.02| 0.07| 0.19| 0.41| 0.81| 2.47| 6.15| ... |
+| 300 | ... | 0.01| 0.03| 0.08| 0.18| 0.36| 1.09| 2.73|11.52|
+| 400 | ... | ... | 0.0 | 0.05| 0.10| 0.20| 0.61| 1.53| 6.48|
+| 500 | ... | ... | 0.0 | 0.03| 0.06| 0.13| 0.39| 0.98| 4.14|
+| 750 | ... | ... | ... | 0.01| 0.03| 0.05| 0.17| 0.43| 1.84|
+| 1000 | ... | ... | ... | ... | 0.01| 0.03| 0.10| 0.24| 1.03|
+| 1500 | ... | ... | ... | ... | ... | 0.01| 0.01| 0.11| 0.46|
+| 2000 | ... | ... | ... | ... | ... | ... | 0.02| 0.06| 0.26|
+| 2500 | ... | ... | ... | ... | ... | ... | 0.01| 0.04| 0.16|
+| 5000 | ... | ... | ... | ... | ... | ... | ... | 0.01| 0.04|
+|____________|_____|_____|_____|_____|_____|_____|_____|_____|_____|
+</pre>
+ <p>
+ <br /> <br /> <br />
+ </p>
+ <h2>
+ <a name="linkviii" id="viii">CHAPTER VIII</a>
+ </h2>
+ <h3>
+ COMBUSTION OF ACETYLENE IN LUMINOUS BURNERS--THEIR DISPOSITION
+ </h3>
+ <p>
+ NATURE OF LUMINOUS FLAMES.--When referring to methods of obtaining
+ artificial light by means of processes involving combustion or oxidation,
+ the term "incandescence" is usually limited to those forms of burner in
+ which some extraneous substance, such as a "mantle," is raised to a
+ brilliant white heat. Though convenient, the phrase is a mere convention,
+ for all artificial illuminants, even including the electric light, which
+ exhibit a useful degree of intensity depend on the same principle of
+ incandescence. Adopting the convention, however, an incandescent burner is
+ one in which the fuel burns with a non-luminous or atmospheric flame, the
+ light being produced by causing that flame to play upon some extraneous
+ refractory body having the property of emitting much light when it is
+ raised to a sufficiently high temperature; while a luminous burner is one
+ in which the fuel is allowed to combine with atmospheric oxygen in such a
+ way that one or more of the constituents in the gas evolves light as it
+ suffers combustion. From the strictly chemical point of view the
+ light-giving substance in the incandescent flame lasts indefinitely, for
+ it experiences no change except in temperature; whereas the light-giving
+ substance in a luminous flame lasts but for an instant, for it only
+ evolves light during the act of its combination with the oxygen of the
+ atmosphere. Any fluid combustible which burns with a flame can be made to
+ give light on the incandescent system, for all such materials either burn
+ naturally, or can be made to burn with a non- luminous flame, which can be
+ employed to raise the temperature of some mantle; but only those fuels can
+ be burnt on the self-luminous system which contain some ingredient that is
+ liberated in the elemental state in the flame, the said ingredient being
+ one which combines energetically with oxygen so as to liberate much local
+ heat. In practice, just as there are only two or three substances which
+ are suitable for the construction of an incandescent mantle, so there is
+ only one which renders a flame usefully self-luminous, viz., carbon; and
+ therefore only such fuels as contain carbon among their constituents can
+ be burnt so as to produce light without the assistance of the mantle. But
+ inasmuch as it is necessary for the evolution of light by the combustion
+ of carbon that that carbon shall be in the free state, only those
+ carbonaceous fuels yield light without the mantle in which the
+ carbonaceous ingredient is dissociated into its elements before it is
+ consumed. For instance, alcohol and carbon monoxide are both combustible,
+ and both contain carbon; but they yield non-luminous flames, for the
+ carbon burns to carbon dioxide in ordinary conditions without assuming the
+ solid form; ether, petroleum, acetylene, and some of the hydrocarbons of
+ coal-gas do emit light on combustion, for part of their carbon is so
+ liberated. The quantity of light emitted by the glowing substance
+ increases as the temperature of that substance rises: the gain in light
+ being equal to the fifth or higher power of the gain in heat; [Footnote:
+ Calculated from absolute zero.] therefore unnecessary dissipation of heat
+ from a flame is one of the most important matters to be guarded against if
+ that flame is to be an economical illuminant. But the amount of heat
+ liberated when a certain weight (or volume) of a particular fuel combines
+ with a sufficient quantity of oxygen to oxidise it wholly is absolutely
+ fixed, and is exactly the same whether that fuel is made to give a
+ luminous or a non-luminous flame. Nevertheless the atmospheric flame given
+ by a certain fuel may be appreciably hotter than its luminous flame,
+ because the former is usually smaller than the latter. Unless the luminous
+ flame of a rich fuel is made to expose a wide surface to the air, part of
+ its carbon may escape ultimate combustion; soot or smoke may be produced,
+ and some of the most valuable heat-giving substance will be wasted. But if
+ the flame is made to expose a large surface to the air, it becomes flat or
+ hollow in shape instead of being cylindrical and solid, and therefore in
+ proportion to its cubical capacity it presents to the cold air a larger
+ superficies, from which loss of heat by radiation, &amp;c., occurs. Being
+ larger, too, the heat produced is less concentrated.
+ </p>
+ <p>
+ It does not fall within the province of the present book to discuss the
+ relative merits of luminous and incandescent lighting; but it may be
+ remarked that acetylene ranks with petroleum against coal-gas, carburetted
+ or non-carburetted water-gas, and semi-water-gas, in showing a
+ comparatively small degree of increased efficiency when burnt under the
+ mantle. Any gas which is essentially composed of carbon monoxide or
+ hydrogen alone (or both together) burns with a non-luminous flame, and can
+ therefore only be used for illuminating purposes on the incandescent
+ system; but, broadly speaking, the higher is the latent illuminating power
+ of the gas itself when burnt in a non-atmospheric burner, the less marked
+ is the superiority, both from the economical and the hygienic aspect, of
+ its incandescent flame. It must be remembered also that only a gas yields
+ a flame when it is burnt; the flame of a paraffin lamp and of a candle is
+ due to the combustion of the vaporised fuel. Methods of burning acetylene
+ under the mantle are discussed in Chapter IX.; here only self-luminous
+ flames are being considered, but the theoretical question of heat economy
+ applies to both processes.
+ </p>
+ <p>
+ Heat may be lost from a flame in three several ways: by direct radiation
+ and conduction into the surrounding air, among the products of combustion,
+ and by conduction into the body of the burner. Loss of heat by radiation
+ and conduction to the air will be the greater as the flame exposes a
+ larger surface, and as a more rapid current of cold air is brought into
+ proximity with the flame. Loss of heat by conduction, into the burner will
+ be the greater as the material of which the burner is constructed is a
+ better conductor of heat, and as the mass of material in that burner is
+ larger. Loss of heat by passage into the combustion products will also be
+ greater as these products are more voluminous; but the volume of true
+ combustion products from any particular gas is a fixed quantity, and since
+ these products must leave the flame at the temperature of that
+ flame--where the highest temperature possible is requisite--it would seem
+ that no control can be had over the quantity of heat so lost. However,
+ although it is not possible in practice to supply a flame with too little
+ air, lest some of its carbon should escape consumption and prove a
+ nuisance, it is very easy without conspicuous inconvenience to supply it
+ with too much; and if the flame is supplied with too much, there is an
+ unnecessary volume of air passing through it to dilute the true combustion
+ products, which air absorbs its own proper proportion of heat. It is only
+ the oxygen of the air which a flame needs, and this oxygen is mixed with
+ approximately four times its volume of nitrogen; if, then, only a small
+ excess of oxygen (too little to be noticeable of itself) is admitted to a
+ flame, it is yet harmful, because it brings with it four times its volume
+ of nitrogen, which has to be raised to the same temperature as the oxygen.
+ Moreover, the nitrogen and the excess of oxygen occupy much space in the
+ flame, making it larger, and distributing that fixed quantity of heat
+ which it is capable of generating over an unnecessarily large area. It is
+ for this reason that any gas gives so much brighter a light when burnt in
+ pure oxygen than in air, (1) because the flame is smaller and its heat
+ more concentrated, and (2) because part of its heat is not being wasted in
+ raising the temperature of a large mass of inert nitrogen. Thus, if the
+ flame of a gas which naturally gives a luminous flame is supplied with an
+ excess of air, its illuminating value diminishes; and this is true whether
+ that excess is introduced at the base of the actual flame, or is added to
+ the gas prior to ignition. In fact the method of adding some air to a
+ naturally luminous gas before it arrives at its place of combustion is the
+ principle of the Bunsen burner, used for incandescent lighting and for
+ most forms of warming and cooking stoves. A well-made modern atmospheric
+ burner, however, does not add an excess of air to the flame, as might
+ appear from what has been said; such a burner only adds part of the air
+ before and the remainder of the necessary quantity after the point of
+ first ignition--the function of the primary supply being merely to insure
+ thorough admixture and to avoid the production of elemental carbon within
+ the flame.
+ </p>
+ <p>
+ ILLUMINATING POWER.--It is very necessary to observe that, as the combined
+ losses of heat from a flame must be smaller in proportion to the total
+ heat produced by the flame as the flame itself becomes larger, the more
+ powerful and intense any single unit of artificial light is, the more
+ economical does it become, because economy of heat spells economy of
+ light. Conversely, the more powerful and intense any single unit of light
+ is, the more is it liable to injure the eyesight, the deeper and, by
+ contrast, the more impenetrable are the shadows it yields, and the less
+ pleasant and artistic is its effect in an occupied room. For economical
+ reasons, therefore, one large central source of light is best in an
+ apartment, but for physiological and ćsthetic reasons a considerable
+ number of correspondingly smaller units are preferable. Even in the street
+ the economical advantage of the single unit is outweighed by the
+ inconvenience of its shadows, and by the superiority of a number of evenly
+ distributed small sources to one central large source of light whenever
+ the natural transmission of light rays through the atmosphere is
+ interfered with by mist or fog. The illuminating power of acetylene is
+ commonly stated to be "240 candles" (though on the same basis Wolff has
+ found it to be about 280 candles). This statement means that when
+ acetylene is consumed in the most advantageous self-luminous burner at the
+ most advantageous rate, that rate (expressed in cubic feet per hour) is to
+ 5 in the same ratio as the intensity of the light evolved (expressed in
+ standard candles) is to the said "illuminating power." Thus, Wolff found
+ that when acetylene was burnt in the "0000 Bray" fish- tail burner at the
+ rate of 1.377 cubic feet per hour, a light of 77 candle-power was
+ obtained. Hence, putting x to represent the illuminating power of the
+ acetylene in standard candles, we have:
+ </p>
+ <p>
+ 1.377 / 5 = 77 / x hence x = 280.
+ </p>
+ <p>
+ Therefore acetylene is said to have, according to Wolff, an illuminating
+ power of about 280 candles, or according to other observers, whose results
+ have been commonly quoted, of 240 candles. The same method of calculating
+ the nominal illuminating power of a gas is applied within the United
+ Kingdom in the case of all gases which cannot be advantageously burnt at
+ the rate of 5 cubic feet per hour in the standard burner (usually an
+ Argand). The rate of 5 cubic feet per hour is specified in most Acts of
+ Parliament relating to gas-supply as that at which coal-gas is to be burnt
+ in testings of its illuminating power; and the illuminating power of the
+ gas is defined as the intensity, expressed in standard candles, of the
+ light afforded when the gas is burnt at that rate. In order to make the
+ values found for the light evolved at more advantageous rates of
+ consumption by other descriptions of gas--such as oil-gas or
+ acetylene--comparable with the "illuminating power" of coal- gas as
+ defined above, the values found are corrected in the ratio of the actual
+ rate of consumption to 5 cubic feet per hour.
+ </p>
+ <p>
+ In this way the illuminating power of 240 candles has been commonly
+ assigned to acetylene, though it would be clearer to those unfamiliar with
+ the definition of illuminating power in the Acts of Parliament which
+ regulate the testing of coal-gas, if the same fact were conveyed by
+ stating that acetylene affords a maximum illuminating power of 48 candles
+ (<i>i.e.</i>, 240 / 5) per cubic foot. Actually, by misunderstanding of
+ the accepted though arbitrary nomenclature of gas photometry, it has not
+ infrequently been assorted or implied that a cubic foot of acetylene
+ yields a light of 240 candle-power instead of 48 candle-power. It should,
+ moreover, be remembered that the ideal illuminating power of a gas is the
+ highest realisable in any Argand or flat-flame burner, while the said
+ burner may not be a practicable one for general use in house lighting.
+ Thus, the burners recommended for general use in lighting by acetylene do
+ not develop a light of 48 candles per cubic foot of gas consumed, but
+ considerably less, as will appear from the data given later in this
+ chapter.
+ </p>
+ <p>
+ It has been stated that in order to avoid loss of heat from a flame
+ through the burner, that burner should present only a small mass of
+ material (<i>i.e.</i>, be as light in weight as possible), and should be
+ constructed of a bad heat-conductor. But if a small mass of a material
+ very deficient in heat-conducting properties comes in contact with a
+ flame, its temperature rises seriously and may approach that of the base
+ of the flame itself. In the case of coal-gas this phenomenon is not
+ objectionable, is even advantageous, and it explains why a burner made of
+ steatite, which conducts heat badly, in always more economical (of heat
+ and therefore of light) than an iron one. In the case of acetylene the
+ same rule should, and undoubtedly does, apply also; but it is complicated,
+ and its effect sometimes neutralised, by a peculiarity of the gas itself.
+ It has been shown in Chapters II. and VI. that acetylene polymerises under
+ the influence of heat, being converted into other bodies of lower
+ illuminating power, together with some elemental carbon. If, now,
+ acetylene is fed into a burner which, being composed of some material like
+ steatite possessed of low heat-conducting and radiating powers, is very
+ hot, and if the burner comprises a tube of sensible length, the gas that
+ actually arrives at the orifice may no longer be pure acetylene, but
+ acetylene diluted with inferior illuminating agents, and accompanied by a
+ certain proportion of carbon. Neglecting the effect of this carbon, which
+ will be considered in the following paragraph, it is manifest that the
+ acetylene issuing from a hot burner--assuming its temperature to exceed
+ the minimum capable of determining polymerisation-- may emit less light
+ per unit of volume than the acetylene escaping from a cold burner. Proof
+ of this statement is to be found in some experiments described by Bullier,
+ who observed that when a small "Manchester" or fish-tail burner was
+ allowed to become naturally hot, the quantity of gas needed to give the
+ light of one candle (uncorrected) was 1.32 litres, but when the burner was
+ kept cool by providing it with a jacket in which water was constantly
+ circulating, only 1.13 litres of acetylene were necessary to obtain the
+ same illuminating value, this being an economy of 16 per cent.
+ </p>
+ <p>
+ EARLY BURNERS.--One of the chief difficulties encountered in the early
+ days of the acetylene industry was the design of a satisfactory burner
+ which should possess a life of reasonable length. The first burners tried
+ were ordinary oil-gas jets, which resemble the fish-tails used with coal-
+ gas, but made smaller in every part to allow for the higher illuminating
+ power of the oil-gas or acetylene per unit of volume. Although the flames
+ they gave were very brilliant, and indeed have never been surpassed, the
+ light quickly fell off in intensity owing to the distortion of their
+ orifices caused by the deposition of solid matter at the edges. Various
+ explanations have been offered to account for the precipitation of solid
+ matter at the jets. If the acetylene passes directly to the burner from a
+ generator having carbide in excess without being washed or filtered in any
+ way, the gas may carry with it particles of lime dust, which will collect
+ in the pipes mainly at the points where they are constricted; and as the
+ pipes will be of comparatively large bore until the actual burner is
+ readied, it will be chiefly at the orifices where the deposition occurs.
+ This cause, though trivial, is often overlooked. It will be obviated
+ whenever the plant is intelligently designed. As the phosphoric anhydride,
+ or pentoxide, which is produced when a gas containing phosphorus burns, is
+ a solid body, it may be deposited at the burner jets. This cause may be
+ removed, or at least minimised, by proper purification of the acetylene,
+ which means the removal of phosphorus compounds. Should the gas contain
+ hydrogen silicide siliciuretted hydrogen), solid silica will be produced
+ similarly, and will play its part in causing obstruction. According to
+ Lewes the main factor in the blocking of the burners is the presence of
+ liquid polymerised products in the acetylene, benzene in particular; for
+ he considers that these bodies will be absorbed by the porous steatite,
+ and will be decomposed under the influence of heat in that substance,
+ saturating the steatite with carbon which, by a "catalytic" action
+ presumably, assists in the deposition of further quantities of carbon in
+ the burner tube until distortion of the flame results. Some action of this
+ character possibly occurs; but were it the sole cause of blockage, the
+ trouble would disappear entirely if the gas were washed with some suitable
+ heavy oil before entering the burners, or if the latter were constructed
+ of a non-porous material. It is certainly true that the purer is the
+ acetylene burnt, both as regards freedom from phosphorus and absence of
+ products of polymerisation, the longer do the burners last; and it has
+ been claimed that a burner constructed at its jets of some non-porous
+ substance, e.g., "ruby," does not choke as quickly as do steatite ones.
+ Nevertheless, stoppages at the burners cannot be wholly avoided by these
+ refinements. Gaud has shown that when pure acetylene is burnt at the
+ normal rate in 1-foot Bray jets, growths of carbon soon appear, but do not
+ obstruct the orifices during 100 hours' use; if, however, the gas-supply
+ is checked till the flame becomes thick, the growths appear more quickly,
+ and become obstructive after some 60 hours' burning. On the assumption
+ that acetylene begins to polymerise at a temperature of 100° C., Gaud
+ calculates that polymerisation cannot cause blocking of the burners unless
+ the speed of the passing gas is so far reduced that the burner is only
+ delivering one- sixth of its proper volume. But during 1902 Javal
+ demonstrated that on heating in a gas-flame one arm of a twin,
+ non-injector burner which had been and still was behaving quite
+ satisfactorily with highly purified acetylene, growths were formed at the
+ jet of that arm almost instantaneously. There is thus little doubt that
+ the principal cause of this phenomenon is the partial dissociation of the
+ acetylene (i.e., decomposition into its elements) as it passes through the
+ burner itself; and the extent of such dissociation will depend, not at all
+ upon the purity of the gas, but upon the temperature of the burner, upon
+ the readiness with which the heat of the burner is communicated to the
+ gas, and upon the speed at which the acetylene travels through the burner.
+ </p>
+ <p>
+ Some experiments reported by R. Granjon and P. Mauricheau-Beaupré in 1906
+ indicate, however, that phosphine in the gas is the primary cause of the
+ growths upon non-injector burners. According to these investigators the
+ combustion of the phosphine causes a deposit at the burner orifices of
+ phosphoric acid, which is raised by the flame to a temperature higher than
+ that of the burner. This hot deposit then decomposes some acetylene, and
+ the carbon deposited therefrom is rendered incombustible by the phosphoric
+ acid which continues to be produced from the combustion of the phosphine
+ in the gas. The incombustible deposit of carbon and phosphoric acid thus
+ produced ultimately chokes the burner.
+ </p>
+ <p>
+ It will appear in Chapter XI. that some of the first endeavours to avoid
+ burner troubles were based on the dilution of the acetylene with carbon
+ dioxide or air before the gas reached the place of combustion; while the
+ subsequent paragraphs will show that the same result is arrived at more
+ satisfactorily by diluting the acetylene with air during its actual
+ passage through the burner. It seems highly probable that the beneficial
+ effect of the earliest methods was due simply or primarily to the
+ dilution, the molecules of the acetylene being partially protected from
+ the heat of the burner by the molecules of a gas which was not injured by
+ the high temperature, and which attracted to itself part of the heat that
+ would otherwise have been communicated to the hydrocarbon. The modern
+ injector burner exhibits the same phenomenon of dilution, and is to the
+ same extent efficacious in preventing polymerisation; but inasmuch as it
+ permits a larger proportion of air to be introduced, and as the addition
+ is made roughly half-way along the burner passage, the cold air is more
+ effectual in keeping the former part of the tip cool, and in jacketing the
+ acetylene during its travel through the latter part, the bore of which is
+ larger than it otherwise would be.
+ </p>
+ <p>
+ INJECTOR AND TWIN-FLAME BURNERS.--In practice it is neither possible to
+ cool an acetylene burner systematically, nor is it desirable to construct
+ it of such a large mass of some good heat conductor that its temperature
+ always remains below the dissociation point of the gas. The earliest
+ direct attempts to keep the burner cool were directed to an avoidance of
+ contact between the flame of the burning acetylene and the body of the
+ jet, this being effected by causing the current of acetylene to inject a
+ small proportion of air through lateral apertures in the burner below the
+ point of ignition. Such air naturally carries along with it some of the
+ heat which, in spite of all precautions, still reaches the burner; but it
+ also apparently forms a temporary annular jacket round the stream of gas,
+ preventing it from catching fire until it has arrived at an appreciable
+ distance from the jet. Other attempts were made by placing two non-
+ injector jets in such mutual positions that the two streams of gas met at
+ an angle, there to spread fan-fashion into a flat flame. This is really
+ nothing but the old fish-tail coal-gas burner--which yields its flat flame
+ by identical impingement of two gas streams--modified in detail so that
+ the bulk of the flame should be at a considerable distance from the burner
+ instead of resting directly upon it. In the fish-tail the two orifices are
+ bored in the one piece of steatite, and virtually join at their external
+ ends; in the acetylene burner, two separate pieces of steatite,
+ three-quarters of an inch or more apart, carried by completely separate
+ supports, are each drilled with one hole, and the flame stands vertically
+ midway between them. The two streams of gas are in one vertical plane, to
+ which the vertical plane of the flame is at right angles. Neither of these
+ devices singly gave a solution of the difficulty; but by combining the
+ two--the injector and the twin-flame principle--the modern flat-flame
+ acetylene burner has been evolved, and is now met with in two slightly
+ different forms known as the Billwiller and the Naphey respectively. The
+ latter apparently ought to be called the Dolan.
+ </p>
+ <p class="ctr">
+ <a href="images/239.png"><img src="images/239th.png"
+ alt="FIG. 8.--TYPICAL ACETYLENE BURNERS" /></a>
+ </p>
+ <p>
+ The essential feature of the Naphey burner is the tip, which is shown in
+ longitudinal section at A in Fig. 8. It consists of a mushroom headed
+ cylinder of steatite, drilled centrally with a gas passage, which at its
+ point is of a diameter suited to pass half the quantity of acetylene that
+ the entire burner is intended to consume. The cap is provided with four
+ radial air passages, only two of which are represented in the drawing;
+ these unite in the centre of the head, where they enter into the
+ longitudinal channel, virtually a continuation of the gas-way, leading to
+ the point of combustion by a tube wide enough to pass the introduced air
+ as well as the gas. Being under some pressure, the acetylene issuing from
+ the jet at the end of the cylindrical portion of the tip injects air
+ through the four air passages, and the mixture is finally burnt at the top
+ orifice. As pointed out in Chapter VII., the injector jet is so small in
+ diameter that even if the service-pipes leading to the tip contain an
+ explosive mixture of acetylene and air, the explosion produced locally if
+ a light is applied to the burner cannot pass backwards through that jet,
+ and all danger is obviated. One tip only of this description evidently
+ produces a long, jet-like flame, or a "rat-tail," in which the latent
+ illuminating power of the acetylene is not developed economically. In
+ practice, therefore, two of these tips are employed in unison, one of the
+ commonest methods of holding them being shown at B. From each tip issues a
+ stream of acetylene mixed with air, and to some extent also surrounded by
+ a jacket of air; and at a certain point, which forms the apex of an
+ isosceles right-angled triangle having its other angles at the orifices of
+ the tips, the gas streams impinge, yielding a flat flame, at right-
+ angles, as mentioned before, to the plane of the triangle. If the two tips
+ are three-quarters of an inch apart, and if the angle of impingement is
+ exactly 90°, the distance of each tip from the base of the flame proper
+ will be a trifle over half an inch; and although each stream of gas does
+ take fire and burn somewhat before meeting its neighbour, comparatively
+ little heat is generated near the body of the steatite. Nevertheless,
+ sufficient heat is occasionally communicated to the metal stems of these
+ burners to cause warping, followed by a want of alignment in the gas
+ streams, and this produces distortion of the flame, and possibly smoking.
+ Three methods of overcoming this defect have been used: in one the arms
+ are constructed entirely of steatite, in another they are made of such
+ soft metal as easily to be bent back again into position with the fingers
+ or pliers, in the third each arm is in two portions, screwing the one into
+ the other. The second type is represented by the original Phôs burner, in
+ which the curved arms of B are replaced by a pair of straight divergent
+ arms of thin, soft tubing, joined to a pair of convergent wider tubes
+ carrying the two tips. The third type is met with in the Drake burner,
+ where the divergent arms are wide and have an internal thread into which
+ screws an external thread cut upon lateral prolongations of the convergent
+ tubes. Thus both the Phôs and the Drake burner exhibit a pair of exposed
+ elbows between the gas inlet and the two tips; and these elbows are
+ utilised to carry a screwed wire fastened to an external milled head by
+ means of which any deposit of carbon in the burner tubes can be pushed
+ out. The present pattern of the Phôs burner is shown in Fig. 9, in which
+ <i>A</i> is the burner tip, <i>B</i> the wire or needle, and <i>C</i> the
+ milled head by which the wire is screwed in and out of the burner tube.
+ </p>
+ <p class="ctr">
+ <a href="images/241.png"><img src="images/241th.png"
+ alt="FIG. 9.--IMPROVED PHÔS BURNER" /></a>
+ </p>
+ <p class="ctr">
+ <a href="images/241a.png"><img src="images/241ath.png"
+ alt="FIG. 10.--'WONDER' SINGLE AND TWO-FLAME BURNERS" /></a>
+ </p>
+ <p class="ctr">
+ <a href="images/242.png"><img src="images/242th.png"
+ alt="FIG. 11.--'SUPREMA' NO. 266651, TWO-FLAME BURNER" /></a>
+ </p>
+ <p class="ctr">
+ <a href="images/242a.png"><img src="images/242ath.png"
+ alt="FIG. 12.--BRAY'S MODIFIED NAPHEY INJECTOR BURNER TIP" /></a>
+ </p>
+ <p class="ctr">
+ <a href="images/243a.png"><img src="images/243ath.png"
+ alt="FIG. 13.--BRAY'S 'ELTA' BURNER" /></a>
+ </p>
+ <p class="ctr">
+ <a href="images/243b.png"><img src="images/243bth.png"
+ alt="FIG. 14.--BRAY'S 'LUTA' BURNER" /></a>
+ </p>
+ <p class="ctr">
+ <a href="images/243c.png"><img src="images/243cth.png"
+ alt="FIG. 15.--BRAY'S 'SANSAIR' BURNER" /></a>
+ </p>
+ <p class="ctr">
+ <a href="images/243d.png"><img src="images/243dth.png"
+ alt="FIG. 16.--ADJUSTABLE 'KONA' BURNER" /></a>
+ </p>
+ <p>
+ In the original Billwiller burner, the injector gas orifice was brought
+ centrally under a somewhat larger hole drilled in a separate sheet of
+ platinum, the metal being so carried as to permit entry of air. In order
+ to avoid the expense of the platinum, the same principle was afterwards
+ used in the design of an all-steatite head, which is represented at D in
+ Fig. 8. The two holes there visible are the orifices for the emission of
+ the mixture of acetylene with indrawn air, the proper acetylene jets lying
+ concentrically below these in the thicker portions of the heads. These two
+ types of burner have been modified in a large number of ways, some of
+ which are shown at C, E, and F; the air entering through saw- cuts,
+ lateral holes, or an annular channel. Burners resembling F in outward form
+ are made with a pair of injector jets and corresponding air orifices on
+ each head, so as to produce a pair of names lying in the same plane,
+ "end-on" to one another, and projecting at either side considerably beyond
+ the body of the burner; these have the advantage of yielding no shadow
+ directly underneath. A burner of this pattern, viz., the "Wonder," which
+ is sold in this country by Hannam's, Ltd., is shown in Fig. 10, alongside
+ the single-flame "Wonder" burner, which is largely used, especially in the
+ United States. Another two-flame burner, made of steatite, by J. von
+ Schwarz of Nuremberg, and sold by L. Wiener of London, is shown in Fig.
+ 11. Burners of the Argand type have also been manufactured, but have been
+ unsuccessful. There are, of course, endless modifications of flat-flame
+ burners to be found on the markets, but only a few need be described. A
+ device, which should prove useful where it may be convenient to be able to
+ turn one or more burners up or down from the same common distant spot, has
+ been patented by Forbes. It consists of the usual twin-injector burner
+ fitted with a small central pinhole jet; and inside the casing is a
+ receptacle containing a little mercury, the level of which is moved by the
+ gas pressure by an adaptation of the displacement principle. When the main
+ is carrying full pressure, both of the jets proper are alight, and the
+ burner behaves normally, but if the pressure is reduced to a certain
+ point, the movement of the mercury seals the tubes leading to the main
+ jets, and opens that of the pilot flame, which alone remains alight till
+ the pressure is increased again. Bray has patented a modification of the
+ Naphey injector tip, which is shown in Fig. 12. It will be observed that
+ the four air inlets are at right-angles to the gas-way; but the essential
+ feature of the device is the conical orifice. By this arrangement it is
+ claimed that firing back never occurs, and that the burner can be turned
+ down and left to give a small flame for considerable periods of time
+ without fear of the apertures becoming choked or distorted. As a rule
+ burners of the ordinary type do not well bear being turned down; they
+ should either be run at full power or extinguished completely. The "Elta"
+ burner, made by Geo. Bray and Co., Ltd., which is shown in Fig. 13, is an
+ injector or atmospheric burner which may be turned low without any
+ deposition of carbon occurring on the tips. A burner of simple
+ construction but which cannot be turned low is the "Luta," made by the
+ same firm and shown in Fig. 14. Of the non- atmospheric type the
+ "Sansair," also made by Geo. Bray and Co., Ltd., is extensively used. It
+ is shown in Fig. 15. In order to avoid the warping, through the heat of
+ the flame, of the arms of burners which sometimes occurs when they are
+ made of metal, a number of burners are now made with the arms wholly of
+ steatite. One of the best-known of these, of the injector type, is the
+ "Kona," made by Falk, Stadelmann and Co., of London. It is shown in Fig.
+ 16, fitted with a screw device for adjusting the flow of gas, so that when
+ this adjuster has been set to give a flame of the proper size, no further
+ adjustment by means of the gas-tap is necessary. This saves the trouble of
+ manipulating the tap after the gas is lighted. The same adjusting device
+ may also be had fitted to the Phôs burner (Fig. 9) or to the "Orka" burner
+ (Fig. 17), which is a steatite- tip injector burner with metal arms made
+ by Falk, Stadelmann and Co., Ltd. A burner with steatite arms, made by J.
+ von Schwarz of Nuremberg, and sold in this country by L. Wiener of London,
+ is shown in Fig. 18.
+ </p>
+ <p class="ctr">
+ <a href="images/244a.png"><img src="images/244ath.png"
+ alt="FIG. 17.--'ORKA' BURNER" /></a>
+ </p>
+ <p class="ctr">
+ <a href="images/244b.png"><img src="images/244bth.png"
+ alt="FIG. 18.--'SUPREMA' NO. 216469 BURNER" /></a>
+ </p>
+ <p>
+ ILLUMINATING DUTY.--The illuminating value of ordinary self-luminous
+ acetylene burners in different sizes has been examined by various
+ photometrists. For burners of the Naphey type Lewes gives the following
+ table:
+ </p>
+<pre xml:space="preserve">
+ ___________________________________________________________
+| | | | | |
+| | | Gas | | Candles |
+| Burner. | Pressure, | Consumed, | Light in | per |
+| | Inches | Cubic Feet | Candles. | Cubic Foot. |
+| | | per Hour. | | |
+|_________|___________|____________|__________|_____________|
+| | | | | |
+| No. 6 | 2.0 | 0.155 | 0.794 | 5.3 |
+| " 8 | 2.0 | 0.27 | 3.2 | 11.6 |
+| " 15 | 2.0 | 0.40 | 8.0 | 20.0 |
+| " 25 | 2.0 | 0.65 | 17.0 | 26.6 |
+| " 30 | 2.0 | 0.70 | 23.0 | 32.85 |
+| " 42 | 2.0 | 1.00 | 34.0 | 34.0 |
+|_________|___________|____________|__________|_____________|
+</pre>
+ <p>
+ From burners of the Billwiller type Lewes obtained in 1899 the values:
+ </p>
+<pre xml:space="preserve">
+ ___________________________________________________________
+| | | | | |
+| | | Gas | | Candles |
+| Burner. | Pressure, | Consumed, | Light in | per |
+| | Inches | Cubic Feet | Candles. | Cubic Foot. |
+| | | per Hour. | | |
+|_________|___________|____________|__________|_____________|
+| | | | | |
+| No. 1 | 2.0 | 0.5 | 7.0 | 11.0 |
+| " 2 | 2.0 | 0.75 | 21.0 | 32.0 |
+| " 3 | 2.0 | 0.75 | 28.0 | 37.3 |
+| " 4 | 3.0 | 1.2 | 48.0 | 40.0 |
+| " 5 | 3.5 | 2.0 | 76.0 | 38.0 |
+|_________|___________|____________|__________|_____________|
+</pre>
+ <p>
+ Neuberg gives these figures for different burners (1900) as supplied by
+ Pintsch:
+ </p>
+<pre xml:space="preserve">
+ ______________________________________________________________________
+| | | | | |
+| | Gas | | Candles | |
+| Burner. | Pressure, | Consumed, | Light in | per |
+| | Inches | Cubic Feet | Candles. | Cubic Foot. |
+| | | per Hour. | | |
+|____________________|___________|____________|__________|_____________|
+| | | | | |
+| No. 0, slit burner | 3.9 | 1.59 | 59.2 | 37.3 |
+| " 00000 fishtail | 1.6 | 0.81 | 31.2 | 38.5 |
+| Twin burner No. 1 | 3.2 | 0.32 | 13.1 | 40.8 |
+| " " " 2 | 3.2 | 0.53 | 21.9 | 41.3 |
+| " " " 3 | 3.2 | 0.74 | 31.0 | 41.9 |
+| " " " 4 | 3.2 | 0.95 | 39.8 | 41.9 |
+|____________________|___________|____________|__________|_____________|
+</pre>
+ <p>
+ The actual candle-power developed by each burner was not quoted by
+ Neuberg, and has accordingly been calculated from his efficiency values.
+ It is noteworthy, and in opposition to what has been found by other
+ investigators as well as to strict theory, that Neuberg represents the
+ efficiencies to be almost identical in all sizes of the same description
+ of burner, irrespective of the rate at which it consumes gas.
+ </p>
+ <p>
+ Writing in 1902, Capelle gave for Stadelmann's twin injector burners the
+ following figures; but as he examined each burner at several different
+ pressures, the values recorded in the second, third, and fourth columns
+ are maxima, showing the highest candle-power which could be procured from
+ each burner when the pressure was adjusted so as to cause consumption to
+ proceed at the most economical rate. The efficiency values in the fifth
+ column, however, are the mean values calculated so as to include all the
+ data referring to each burner. Capelle's results have been reproduced from
+ the original on the basis that 1 <i>bougie décimale</i> equals 0.98
+ standard English candle, which is the value he himself ascribes to it (1
+ <i>bougie décimale</i> equals 1.02 candles is the value now accepted).
+ </p>
+<pre xml:space="preserve">
+ _____________________________________________________________________
+| | | | | |
+| Nominal | Best | Actual Consumption | Maximum | Average |
+| Consumption,| Pressure| at Stated Pressure. | Light in | Candles per|
+| Litres. | Inches. | Cubic Feet per Hour.| Candles. | Cubic Foot.|
+|_____________|_________|_____________________|__________|____________|
+| | | | | |
+| 10 | 3.5 | 0.40 | 8.4 | 21.1 |
+| 15 | 2.8 | 0.46 | 16.6 | 33.3 |
+| 20 | 3.9 | 0.64 | 25.1 | 40.0 |
+| 25 | 3.5 | 0.84 | 37.8 | 46.1 |
+| 30 | 3.5 | 0.97 | 48.2 | 49.4 |
+|_____________|_________|_____________________|__________|____________|
+</pre>
+ <p>
+ Some testings of various self-luminous burners of which the results were
+ reported by R. Granjon in 1907, gave the following results for the duty of
+ each burner, when the pressure was regulated for each burner to that which
+ afforded the maximum illuminating duty. The duty in the original paper is
+ given in litres per Carcel-hour. The candle has been taken as equal to
+ 0.102 Carcel for the conversion to candles per cubic foot.
+ </p>
+<pre xml:space="preserve">
+ ___________________________________________________________________
+| | | | |
+| | Nominal | Best | Duty. Candles |
+| Burner. | Consumption.| Pressure. | per cubic foot. |
+|_______________________|_____________|__________ |_________________|
+| | | | |
+| | Litres. | Inches. | |
+| Twin . . . . | 10 | 2.76 | 21.2 |
+| " . . . . | 20 | 2.76 | 23.5 |
+| " . . . . | 25 | 3.94 | 30.2 |
+| " . . . . | 30 | 3.94-4.33 | 44.8 |
+| ", (pair of flames) | 35 | 3.55-3.94 | 45.6 |
+| Bray's "Manchester" | 6 | 1.97 | 18.8 |
+| " | 20 | 1.97 | 35.6 |
+| " | 40 | 2.36 | 42.1 |
+| Rat-tail . . . | 5 | 5.5 | 21.9 |
+| " . . . | 8 | 4.73 | 25.0 |
+| Slit or batswing . | 30 | 1.97-2.36 | 37.0 |
+|_______________________|_____________|___________|_________________|
+</pre>
+ <p>
+ Granjon has concluded from his investigations that the Manchester or
+ fish-tail burners are economical when they consume 0.7 cubic foot per hour
+ and when the pressure is between 2 and 2.4 inches. When these burners are
+ used at the pressure most suitable for twin burners their consumption is
+ about one-third greater than that of the latter per candle-hour. The 25 to
+ 35 litres-per-hour twin burners should be used at a pressure higher by
+ about 1 inch than the 10 to 20 litres-per-hour twin burners.
+ </p>
+ <p>
+ At the present time, when the average burner has a smaller hourly
+ consumption than 1 foot per hour, it is customary in Germany to quote the
+ mean illuminating value of acetylene in self-luminous burners as being 1
+ Hefner unit per 0.70 litre, which, taking
+ </p>
+ <p>
+ 1 Hefner unit = 0.913 English candle
+ </p>
+ <p>
+ 1 English candle = 1.095 Hefner units,
+ </p>
+ <p>
+ works out to an efficiency of 37 candles per foot in burners probably
+ consuming between 0.5 and 0.7 foot per hour.
+ </p>
+ <p>
+ Even when allowance is made for the difficulties in determining
+ illuminating power, especially when different photometers, different
+ standards of light, and different observers are concerned, it will be seen
+ that these results are too irregular to be altogether trustworthy, and
+ that much more work must be done on this subject before the economy of the
+ acetylene flame can be appraised with exactitude. However, as certain
+ fixed data are necessary, the authors have studied those and other
+ determinations, rejecting some extreme figures, and averaging the
+ remainder; whence it appears that on an average twin-injector burners of
+ different sizes should yield light somewhat as follows:
+ </p>
+<pre xml:space="preserve">
+ _______________________________________________________
+| | | |
+| Size of Burner in | Candle-power | Candles |
+| Cubic Feet per Hour. | Developed. | per Cubic Foot. |
+|______________________|______________|_________________|
+| | | |
+| 0.5 | 18.0 | 35.9 |
+| 0.7 | 27.0 | 38.5 |
+| 1.0 | 45.6 | 45.6 |
+|______________________|______________|_________________|
+</pre>
+ <p>
+ In the tabular statement in Chapter I. the 0.7-foot burner was taken as
+ the standard, because, considering all things, it seems the best, to adopt
+ for domestic purposes. The 1-foot burner is more economical when in the
+ best condition, but requires a higher gas pressure, and is rather too
+ powerful a unit light for good illuminating effect; the 0.5 burner
+ naturally gives a better illuminating effect, but its economy is surpassed
+ by the 0.7-foot burner, which is not too powerful for the human eye.
+ </p>
+ <p>
+ For convenience of comparison, the illuminating powers and duties of the
+ 0.5- and 0.7-foot acetylene burners may be given in different ways:
+ </p>
+ <p>
+ ILLUMINATING POWER OF SELF-LUMINOUS ACETYLENE.
+ </p>
+<pre xml:space="preserve">
+ _0.7-foot Burner._ | _Half-foot Burner._
+ |
+1 litre = 1.36 candles. | 1 litre = 1.27 candles.
+1 cubic foot = 38.5 candles. | 1 cubic foot = 35.9 candles.
+1 candle = 0.736 litre. | 1 candle = 0.79 litre.
+1 candle = 0.026 cubic foot. | 1 candle = 0.028 cubic foot.
+</pre>
+ <p>
+ If the two streams of gas impinge at an angle of 90°, twin-injector
+ burners for acetylene appear to work best when the gas enters them at a
+ pressure of 2 to 2.5 inches; for a higher pressure the angle should be
+ made a little acute. Large burners require to have a wider distance
+ between the jets, to be supplied with acetylene at a higher pressure, and
+ to be constructed with a smaller angle of impingement. Every burner, of
+ whatever construction and size, must always be supplied with gas at its
+ proper pressure; a pressure varying from time to time is fatal.
+ </p>
+ <p>
+ It is worth observing that although injector burners are satisfactory in
+ practice, and are in fact almost the only jets yet found to give prolonged
+ satisfaction, the method of injecting air below the point of combustion in
+ a self-luminous burner is in some respects wrong in principle. If
+ acetylene can be consumed without polymerisation in burners of the simple
+ fish-tail or bat's-wing type, it should show a higher illuminating
+ efficiency. In 1902 Javal stated that it was possible to burn thoroughly
+ purified acetylene in twin non-injector burners, provided the two jets,
+ made of steatite as usual, were arranged horizontally instead of
+ obliquely, the two streams of gas then meeting at an angle of 180°, so as
+ to yield an almost circular flame. According to Javal, whereas
+ carbonaceous growths were always produced in non-injector acetylene
+ burners with either oblique or horizontal jets, in the former case the
+ growths eventually distorted the gas orifices, but in the latter the
+ carbon was deposited in the form of a tube, and fell off from the burner
+ by its own weight directly it had grown to a length of 1.2 or 1.5
+ millimetres, leaving the jets perfectly clear and smooth. Javal has had
+ such a burner running for 10 or 12 hours per day for a total of 2071
+ hours; it did not need cleaning out on any occasion, and its consumption
+ at the end of the period was the same as at first. He found that it was
+ necessary that the tips should be of steatite, and not of metal or glass;
+ that the orifices should be drilled in a flat surface rather than at the
+ apex of a cone, and that the acetylene should be purified to the utmost
+ possible extent. Subsequent experience has demonstrated the possibility of
+ constructing non-injector burners such as that shown in Fig. 13, which
+ behave satisfactorily even though the jets are oblique. But with such
+ burners trouble will inevitably ensue unless the gas is always purified to
+ a high degree and is tolerably dry and well filtered. Non-injector burners
+ should not be used unless special care is taken to insure that the
+ installation is consistently operated in an efficient manner in these
+ respects.
+ </p>
+ <p>
+ GLOBES, &amp;C.--It does not fall within the province of the present
+ volume to treat at length of chimneys, globes, or the various glassware
+ which may be placed round a source of light to modify its appearance. It
+ should be remarked, however, that obedience to two rules is necessary for
+ complete satisfaction in all forms of artificial illumination. First, no
+ light much stronger in intensity than a single candle ought ever to be
+ placed in such a position in an occupied room that its direct rays can
+ reach the eye, or the vision will be temporarily, and may be permanently,
+ injured. Secondly, unless economy is to be wholly ignored, no coloured or
+ tinted globe or shade should ever be put round a source of artificial
+ light. The best material for the construction of globes is that which
+ possesses the maximum of translucency coupled with non-transparency, <i>i.e.</i>,
+ a material which passes the highest proportion of the light falling upon
+ it, and yet disperses that light in such different directions that the
+ glowing body cannot be seen through the globe. Very roughly speaking,
+ plain white glass, such as that of which the chimneys of oil-lamps and
+ incandescent gas-burners are composed, is quite transparent, and therefore
+ affords no protection to the eyesight; a protective globe should be rather
+ of ground or opal glass, or of plain glass to which a dispersive effect
+ has been given by forming small prisms on its inner or outer surface, or
+ both. Such opal, ground, or dispersive shades waste much light in terms of
+ illuminating power, but waste comparatively little in illuminating effect
+ well designed, they may actually increase the illuminating effect in
+ certain positions; a tinted globe, even if quite plain in figure, wastes
+ both illuminating power and effect, and is only to be tolerated for
+ so-believed aesthetic reasons. Naturally no globe must be of such figure,
+ or so narrow at either orifice, as to distort the shape of the unshaded
+ acetylene flame--it is hardly necessary to say this now, but some years
+ ago coal-gas globes were constructed with an apparent total disregard of
+ this fundamental point. <br /> <br /> <br />
+ </p>
+ <h2>
+ <a name="linkix" id="ix">CHAPTER IX</a>
+ </h2>
+ <h3>
+ INCANDESCENT BURNERS--HEATING APPARATUS--MOTORS--AUTOGENOUS SOLDERING
+ </h3>
+ <p>
+ MERITS OF LIGHTING BY INCANDESCENT MANTLES.--It has already been shown
+ that acetylene bases its chief claim for adoption as an illuminant in
+ country districts upon the fact that, when consumed in simple self-
+ luminous burners, it gives a light comparable in all respects save that of
+ cost to the light of incandescent coal-gas. The employment of a mantle is
+ still accompanied by several objections which appear serious to the
+ average householder, who is not always disposed either to devote
+ sufficient attention to his burners to keep them in a high state of
+ efficiency or to contract for their maintenance by the gas company or
+ others. Coal-gas cannot be burnt satisfactorily on the incandescent system
+ unless the glass chimneys and shades are kept clean, unless the mantles
+ are renewed as soon as they show signs of deterioration, and, perhaps most
+ important of all, unless the burners are frequently cleared of the dust
+ which collects round the jets. For this reason luminous acetylene ranks
+ with luminous coal-gas in convenience and simplicity, while ranking with
+ incandescent coal-gas in hygienic value. Very similar remarks apply to
+ paraffin, and, in certain countries, to denatured alcohol. Since those
+ latter illuminants are also available in rural places where coal-gas is
+ not laid on, luminous acetylene is a less advantageous means of procuring
+ artificial light than paraffin (and on occasion than coal-gas and alcohol
+ when the latter fuels are burnt under the mantle), if the pecuniary aspect
+ of the question is the only one considered. Such a comparison, however, is
+ by no means fair; for if coal- gas, paraffin, and alcohol can be consumed
+ on the incandescent system, so can acetylene; and if acetylene is
+ hygienically equal to incandescent coal-gas, it is superior thereto when
+ also burnt under the mantle. Nevertheless there should be one minor but
+ perfectly irremediable defect in incandescent acetylene, viz., a sacrifice
+ of that characteristic property of the luminous gas to emit a light
+ closely resembling that of the sun in tint, which was mentioned in Chapter
+ 1. Self-luminous acetylene gives the whitest light hitherto procurable
+ without special correction of the rays, because its light is derived from
+ glowing particles of carbon which happen to be heated (because of the high
+ flame temperature) to the best possible temperature for the emission of
+ pure white light. The light of any combustible consumed on the
+ "incandescent" system is derived from glowing particles of ceria, thoria,
+ or similar metallic oxides; and the character or shade of the light they
+ emit is a function, apart from the temperature to which they are raised,
+ of their specific chemical nature. Still, the light of incandescent
+ acetylene is sufficiently pleasant, and according to Caro is purer white
+ than that of incandescent coal-gas; but lengthy tests carried out by one
+ of the authors actually show it to be appreciably inferior to luminous
+ acetylene for colour-matching, in which the latter is known almost to
+ equal full daylight, and to excel every form of artificial light except
+ that of the electric arc specially corrected by means of glass tinted with
+ copper salts.
+ </p>
+ <p>
+ CONDITIONS FOR INCANDESCENT ACETYLENE LIGHTING.--For success in the
+ combustion of acetylene on the incandescent system, however, several
+ points have to be observed. First, the gas must be delivered at a strictly
+ constant pressure to the burner, and at one which exceeds a certain limit,
+ ranging with different types and different sizes of burner from 2 to 4 or
+ 5 inches of water. (The authors examined, as long ago as 1903, an
+ incandescent burner of German construction claimed to work at a pressure
+ of 1.5 inches, which it was almost impossible to induce to fire back to
+ the jets however slowly the cock was manipulated, provided the pressure of
+ the gas was maintained well above the point specified. But ordinarily a
+ pressure of about 4 inches is used with incandescent acetylene burners.)
+ Secondly, it is necessary that the acetylene shall at all times be free
+ from appreciable admixture with air, even 0.5 per cent, being highly
+ objectionable according to Caro; so that generators introducing any
+ noteworthy amount of air into the holder each time their decomposing
+ chambers are opened for recharging are not suitable for employment when
+ incandescent burners are contemplated. The reason for this will be more
+ apparent later on, but it depends on the obvious fact that if the
+ acetylene already contains an appreciable proportion of air, when a
+ further quantity is admitted at the burner inlets, the gaseous mixture
+ contains a higher percentage of oxygen than is suited to the size and
+ design of the burner, so that flashing back to the injector jets is
+ imminent at any moment, and may be determined by the slightest fluctuation
+ in pressure--if, indeed, the flame will remain at the proper spot for
+ combustion at all. Thirdly, the fact that the acetylene which is to be
+ consumed under the mantle must be most rigorously purified from phosphorus
+ compounds has been mentioned in Chapter V. Impure acetylene will often
+ destroy a mantle in two or three hours; but with highly purified gas the
+ average life of a mantle may be taken, according to Giro, at 500 or 600
+ hours. It is safer, however, to assume a rather shorter average life, say
+ 300 to 400 burning hours. Fourthly, owing to the higher pressure at which
+ acetylene must be delivered to an incandescent burner and to the higher
+ temperature of the acetylene flame in comparison with coal-gas, a mantle
+ good enough to give satisfactory results with the latter does not of
+ necessity answer with acetylene; in fact, the authors have found that
+ English Welsbach coal-gas mantles of the small sizes required by
+ incandescent acetylene burners are not competent to last for more than a
+ very few hours, although, in identical conditions, mantles prepared
+ specially for use with acetylene have proved durable. The atmospheric
+ acetylene flame, too, differs in shape from an atmospheric flame of
+ coal-gas, and it does not always happen that a coal- gas mantle contracts
+ to fit the former; although it usually emits a better light (because it
+ fits better) after some 20 hours use than at first. Caro has stated that
+ to derive the best results a mantle needs to contain a larger proportion
+ of ceria than the 1 per cent. present in mantles made according to the
+ Welsbach formula, that it should be somewhat coarser in mesh, and have a
+ large orifice at the head. Other authorities hold that mantles for
+ acetylene, should contain other rare earths besides the thoria and ceria
+ of which the coal-gas mantles almost wholly consist. It seems probable,
+ however, that the composition of the ordinary impregnating fluid need not
+ be varied for acetylene mantles provided it is of the proper strength and
+ the mantles are raised to a higher temperature in manufacture than
+ coal-gas mantles by the use of either coal-gas at very high pressure or an
+ acetylene flame. The thickness of the substance of the mantle cannot be
+ greatly increased with a view to attaining greater stability without
+ causing a reduction in the light afforded. But the shape should be such
+ that the mantle conforms as closely as possible to the acetylene Bunsen
+ flame, which differs slightly with different patterns of incandescent
+ burner heads. According to L. Cadenel, the acetylene mantle should be
+ cylindrical for the lower two- thirds of its length, and slightly conical
+ above, with an opening of moderate size at the top. The head of the mantle
+ should be of slighter construction than that of coal-gas mantles. Fifthly,
+ generators belonging to the automatic variety, which in most forms
+ inevitably add more or less air to the acetylene every time they are
+ cleaned or charged, appear to have achieved most popularity in Great
+ Britain; and these frequently do not yield a gas fit for use with the
+ mantle. This state of affairs, added to what has just been said, makes it
+ difficult to speak in very favourable terms of the incandescent acetylene
+ light for use in Great Britain. But as the advantages of an acetylene not
+ contaminated with air are becoming more generally recognised, and mantles
+ of several different makes are procurable more cheaply, incandescent
+ acetylene is now more practicable than hitherto. Carburetted acetylene or
+ "carburylene," which is discussed later, is especially suitable for use
+ with mantle burners.
+ </p>
+ <p>
+ ATMOSPHERIC ACETYLENE BURNERS.--The satisfactory employment of acetylene
+ in incandescent burners, for boiling, warming, and cooking purposes, and
+ also to some extent as a motive power in small engines, demands the
+ production of a good atmospheric or non-luminous flame, <i>i.e.</i>, the
+ construction of a trustworthy burner of the Bunsen type. This has been
+ exceedingly difficult to achieve for two reasons: first, the wide range
+ over which mixtures of acetylene and air are explosive; secondly, the high
+ speed at which the explosive wave travels through such a mixture. It has
+ been pointed out in Chapter VIII. that a Bunsen burner is one in which a
+ certain proportion of air is mixed with the gas before it arrives at the
+ actual point of ignition; and as that proportion must be such that the
+ mixture falls between the upper and lower limits of explosibility, there
+ is a gaseous mixture in the burner tube between the air inlets and the
+ outlet which, if the conditions are suitable, will burn with explosive
+ force: that is to say, will fire back to the air jets when a light is
+ applied to the proper place for combustion. Such an explosion, of course,
+ is far too small in extent to constitute any danger to person or property;
+ the objection to it is simply that the shock of the explosion is liable to
+ fracture the fragile incandescent mantle, while the gas, continuing to
+ burn within the burner tube (in the case of a warming or cooking stove),
+ blocks up that tube with carbon, and exhibits the other well-known
+ troubles of a coal-gas stove which has "fired back."
+ </p>
+ <p>
+ It has been shown, however, in Chapter VI. that the range over which
+ mixtures of acetylene and air are explosive depends on the size of the
+ vessel, or more particularly on the diameter of the tube, in which they
+ are stored; so that if the burner tube between the air inlets and the
+ point of ignition can be made small enough in diameter, a normally
+ explosive mixture will cease to exhibit explosive properties. Manifestly,
+ if a tube is made very small in diameter, it will only pass a small volume
+ of gas, and it may be useless for the supply of an atmospheric burner; but
+ Le Chatelier's researches have proved that a tube may be narrowed at one
+ spot only, in such fashion that the explosive wave refuses to pass the
+ constriction, while the virtual diameter of the tube, as far as passage of
+ gas is concerned, remains considerably larger than the size of the
+ constriction itself. Moreover, inasmuch as the speed of propagation of the
+ explosion is strictly fixed by the conditions prevailing, if the speed at
+ which the mixture, of acetylene and air travels from the air inlets to the
+ point of ignition is more rapid than the speed at which the explosion
+ tends to travel from the point of ignition to the air inlets, the said
+ mixture of acetylene and air will burn quietly at the orifice without
+ attempting to fire backwards into the tube. By combining together these
+ two devices: by delivering the acetylene to the injector jet at a pressure
+ sufficient to drive the mixture of gas and air forward rapidly enough, and
+ by narrowing the leading tube either wholly or at one spot to a diameter
+ small enough, it is easy to make an atmospheric burner for acetylene which
+ behaves perfectly as long as it is fairly alight, and the supply of gas is
+ not checked; but further difficulties still remain, because at the instant
+ of lighting and extinguishing, i.e., while the tap is being turned on or
+ off, the pressure of the gas is too small to determine a flow of acetylene
+ and air within the tube at a speed exceeding that of the explosive wave;
+ and therefore the act of lighting or extinguishing is very likely to be
+ accompanied by a smart explosion severe enough to split the mantle, or at
+ least to cause the burner to fire back. Nevertheless, after several early
+ attempts, which were comparative failures, atmospheric acetylene burners
+ have been constructed that work quite satisfactorily, so that the gas has
+ become readily available for use under the mantle, or in heating stoves.
+ Sometimes success has been obtained by the employment of more than one
+ small tube leading to a common place of ignition, sometimes by the use of
+ two or more fine wire- gauze screens in the tube, sometimes by the
+ addition of an enlarged head to the burner in which head alone thorough
+ mixing of the gas and air occurs, and sometimes by the employment of a
+ travelling sleeve which serves more or less completely to block the air
+ inlets.
+ </p>
+ <p>
+ DUTY OF INCANDESCENT ACETYLENE BURNERS.--Granting that the petty troubles
+ and expenses incidental to incandescent lighting are not considered
+ prohibitive--and in careful hands they are not really serious-- and that
+ mantles suitable for acetylene are employed, the gas may be rendered
+ considerably cheaper to use per unit of light evolved by consuming it in
+ incandescent burners. In Chapter VIII. it was shown that the modern
+ self-luminous, l/2-foot acetylene burner emits a light of about 1.27
+ standard English candles per litre-hour. A large number of incandescent
+ burners, of German and French construction, consuming from 7.0 to 22.2
+ litres per hour at pressures ranging between 60 and 120 millimetres have
+ been examined by Caro, who has found them to give lights of from 10.8 to
+ 104.5 Hefner units, and efficiencies of from 2.40 to 5.50 units per
+ litre-hour. Averaging his results, it may be said that incandescent
+ burners consuming from 10 to 20 litres per hour at pressures of 80 or 100
+ millimetres yield a light of 4.0 Hefner units per litre- hour. Expressed
+ in English terms, incandescent acetylene burners consuming 0.5 cubic foot
+ per hour at a pressure of 3 or 4 inches give the duties shown in the
+ following table, which may advantageously be compared with that printed in
+ Chapter VIII., page 239, for the self-luminous gas:
+ </p>
+ <p>
+ ILLUMINATING POWER OF INCANDESCENT ACETYLENE. HALF-FOOT BURNERS.
+ </p>
+<pre xml:space="preserve">
+ 1 litre = 3.65 candles | 1 candle = 0.274 litre.
+ 1 cubic foot = 103.40 candles. | 1 candle = 0.0097 cubic foot.
+</pre>
+ <p>
+ A number of tests of the Güntner or Schimek incandescent burners of the 10
+ and 15 litres-per-hour sizes, made by one of the authors in 1906, gave the
+ following average results when tested at a pressure of 4 inches:
+ </p>
+<pre xml:space="preserve">
+ _________________________________________________________________
+| | | | |
+| Nominal size | Rate of Consumption per | Light in | Duty |
+| of Burner. | Hour | Candles | Candles per |
+| | | | Cubic Foot |
+|______________|_________________________|__________|_____________|
+| | | | | |
+| Litres. | Cubic Foot | Litres | | |
+| 10 | 0.472 | 13.35 | 46.0 | 97.4 |
+| 15 | 0.663 | 18.80 | 70.0 | 105.5 |
+|______________|____________|____________|__________|_____________|
+</pre>
+ <p>
+ These figures indicate that the duty increases slightly with the size of
+ the burner. Other tests showed that the duty increased more considerably
+ with an increase of pressure, so that mantles used, or which had been
+ previously used, at a pressure of 5 inches gave duties of 115 to 125
+ candles per cubic foot.
+ </p>
+ <p>
+ It should be noted that the burners so far considered are small, being
+ intended for domestic purposes only; larger burners exhibit higher
+ efficiencies. For instance, a set of French incandescent acetylene burners
+ examined by Fouché showed:
+ </p>
+<pre xml:space="preserve">
+ _________________________________________________________________
+| | | | | |
+| Size of Burner | Pressure | Cubic Feet | Light in | Candles per |
+| in Litres. | Inches. | per Hour. | Candles. | Cubic Feet. |
+|________________|__________|____________|__________|_____________|
+| | | | | |
+| 20 | 5.9 | 0.71 | 70 | 98.6 |
+| 40 | 5.9 | 1.41 | 150 | 106.4 |
+| 70 | 5.9 | 2.47 | 280 | 113.4 |
+| 120 | 5.9 | 4.23 | 500 | 118.2 |
+|________________|__________|____________|__________|_____________|
+</pre>
+ <p>
+ By increasing the pressure at which acetylene is introduced into burners
+ of this type, still larger duties may be obtained from them:
+ </p>
+<pre xml:space="preserve">
+ _________________________________________________________________
+| | | | | |
+| Size of Burner | Pressure | Cubic Feet | Light in | Candles per |
+| in Litres. | Inches. | per Hour. | Candles. | Cubic Feet. |
+|________________|__________|____________|__________|_____________|
+| | | | | |
+| 55 | 39.4 | 1.94 | 220 | 113.4 |
+| 100 | 39.4 | 3.53 | 430 | 121.8 |
+| 180 | 39.4 | 6.35 | 820 | 129.1 |
+| 260 | 27.6 | 9.18 | 1300 | 141.6 |
+|________________|__________|____________|__________|_____________|
+</pre>
+ <p>
+ High-power burners such as these are only fit for special purposes, such
+ as lighthouse illumination, or optical lantern work, &amp;c.; and they
+ naturally require mantles of considerably greater tenacity than those
+ intended for employment with coal-gas. Nevertheless, suitable mantles can
+ be, and are being, made, and by their aid the illuminating duty of
+ acetylene can be raised from the 30 odd candles per foot of the common
+ 0.5-foot self-luminous jet to 140 candles or more per foot, which is a
+ gain in efficiency of 367 per cent., or, neglecting upkeep and sundries
+ and considering only the gas consumed, an economy of nearly 79 per cent.
+ </p>
+ <p>
+ In 1902, working apparently with acetylene dissolved under pressure in
+ acetone (<i>cf.</i> Chapter XI.), Lewes obtained the annexed results with
+ the incandescent gas:
+ </p>
+<pre xml:space="preserve">
+ ________________________________________________________
+| | | | |
+| Pressure. | Cubic Feet | Candle Power | Candles per |
+| Inches. | per Hour. | Developed. | Cubic Foot. |
+|___________|_____________|______________|______________|
+| | | | |
+| 8 | 0.883 | 65 | 73.6 |
+| 9 | 0.94 | 72 | 76.0 |
+| 10 | 1.00 | 146 | 146.0 |
+| 12 | 1.06 | 150 | 141.2 |
+| 15 | 1.25 | 150 | 120.0 |
+| 20 | 1.33 | 166 | 124.8 |
+| 25 | 1.50 | 186 | 123.3 |
+| 40 | 2.12 | 257 | 121.2 |
+|___________|_____________|______________|______________|
+</pre>
+ <p>
+ It will be seen that although the total candle-power developed increases
+ with the pressure, the duty of the burner attained a maximum at a pressure
+ of 10 inches. This is presumably due to the fact either that the same
+ burner was used throughout the tests, and was only intended to work at a
+ pressure of 10 inches or thereabouts, or that the larger burners were not
+ so well constructed as the smaller ones. Other investigators have not
+ given this maximum of duty with a medium-sized or medium-driven burner;
+ but Lewes has observed a similar phenomenon in the case of 0.7 to 0.8
+ cubic foot self-luminous jets.
+ </p>
+ <p>
+ Figures, however, which seem to show that the duty of incandescent
+ acetylene does not always rise with the size of the burner or with the
+ pressure at which the gas is delivered to it, have been published in
+ connexion with the installation at the French lighthouse at Chassiron, the
+ northern point of the Island of Oléron. Here the acetylene is generated in
+ hand-fed carbide-to-water generators so constructed as to give any
+ pressure up to nearly 200 inches of water column; purified by means of
+ heratol, and finally delivered to a burner composed of thirty- seven small
+ tubes, which raises to incandescence a mantle 55 millimetres in diameter
+ at its base. At a pressure of 7.77 inches of water, the burner passes 3.9
+ cubic feet of acetylene per hour, and at a pressure of 49.2 inches (the
+ head actually used) it consumes 20.06 cubic feet per hour. As shown by the
+ following table, such increment of gas pressure raises the specific
+ intensity of the light, <i>i.e.</i>, the illuminating power per unit of
+ incandescent surface, but it does not appreciably raise the duty or
+ economy of the gas. Manifestly, in terms of duty alone, a pressure of 23.6
+ inches of water-column is as advantageous as the higher Chassiron figures;
+ but since intensity of light is an important matter in a lighthouse, it is
+ found better on the whole to work the generators at a pressure of 49.2
+ inches. In studying these figures referring to the French lighthouse, it
+ is interesting to bear in mind that when ordinary six-wick petroleum oil
+ burners wore used in the same place, the specific intensity of the light
+ developed was 75 candle-power per square inch, and when that plant was
+ abandoned in favour of an oil-gas apparatus, the incandescent burner
+ yielded 161 candle-power per square inch; substitution of incandescent
+ acetylene under pressure has doubled the brilliancy of the light.
+ </p>
+<pre xml:space="preserve">
+ ___________________________________________________________
+| | | |
+| | Duty. | Intensity. |
+| Pressure in Inches. | Candle-power per | Candle-power per |
+| | Cubic Foot. | Square Inch. |
+|_____________________|__________________|__________________|
+| | | |
+| 7.77 | 105.5 | 126.0 |
+| 23.60 | 106.0 | 226.0 |
+| 31.50 | 110.0 | 277.0 |
+| 39.40 | 110.0 | 301.0 |
+| 47.30 | 106.0 | 317.0 |
+| 49.20 | 104.0 | 324.9 |
+| 196.80 | 110.0 | 383.0 |
+|_____________________|__________________|__________________|
+</pre>
+ <p>
+ When tested in modern burners consuming between 12 and 18 litres per hour
+ at a pressure of 100 millimetres (4 inches), some special forms of
+ incandescent mantles constructed of ramie fibre, which in certain respects
+ appears to be better suited than cotton for use with acetylene, have shown
+ the following degree of loss in illuminating power after prolonged
+ employment (Caro):
+ </p>
+ <p>
+ _Luminosity in Hefner Units._
+ </p>
+<pre xml:space="preserve">
+ ________________________________________________________
+| | | | | |
+| Mantle. | New. | After | After | After |
+| | | 100 Hours. | 200 Hours. | 400 Hours. |
+|_________|_______|____________|____________|____________|
+| | | | | |
+| No. 1. | 53.2 | 51.8 | 50.6 | 49.8 |
+| No. 2. | 76.3 | 75.8 | 73.4 | 72.2 |
+| No. 3. | 73.1 | 72.5 | 70.1 | 68.6 |
+|_________|_______|____________|____________|____________|
+</pre>
+ <p>
+ It will be seen that the maximum loss of illuminating power in 400 hours
+ was 6.4 per cent., the average loss being 6.0 per cent.
+ </p>
+ <p>
+ TYPICAL INCANDESCENT BURNERS.--Of the many burners for lighting by the use
+ of incandescent mantles which have been devised, a few of the more widely
+ used types may be briefly referred to. There is no doubt that finality in
+ the design of these burners has not yet been reached, and that
+ improvements in the direction of simplification of construction and in
+ efficiency and durability will continue to be made.
+ </p>
+ <p>
+ Among the early incandescent burners, one made by the Allgemeine Carbid
+ und Acetylen Gesellschaft of Berlin in 1900 depended on the narrowness of
+ the mixing tube and the proportioning of the gas nipple and air inlets to
+ prevent lighting-back. There was a wider concentric tube round the upper
+ part of the mixing tube, and the lower part of the mantle fitted round
+ this. The mouth of the mixing tube of this 10-litres-per-hour burner was
+ 0.11 inch in diameter, and the external diameter of the middle cylindrical
+ part of the mixing tube was 0.28 inch. There was no gauze diaphragm or
+ stuffing, and firing-back did not occur until the pressure was reduced to
+ about 1.5 inches. The same company later introduced a burner differing in
+ several important particulars from the one just described. The
+ comparatively narrow stem of the mixing tube and the proportions of the
+ gas nipple and air inlets were retained, but the mixing tube was
+ surmounted by a wide chamber or burner head, in which naturally there was
+ a considerable reduction in the rate of flow of the gas. Consequently it
+ was found necessary to introduce a gauze screen into the burner head to
+ prevent firing back. The alterations have resulted in the lighting duty of
+ the burner being considerably improved. Among other burners designed about
+ 1900 may be mentioned the Ackermann, the head of which consisted of a
+ series of tubes from each of which a jet of flame was produced, the
+ Fouché, the Weber, and the Trendel. Subsequently a tubular-headed burner
+ known as the Sirius has been produced for the consumption of acetylene at
+ high pressure (20 inches and upwards).
+ </p>
+ <p>
+ The more recent burners which have been somewhat extensively used include
+ the "Schimek," made by W. Güntner of Vienna, which is shown in Fig. 19. It
+ consists of a tapering narrow injecting nozzle within a conical chamber C
+ which is open below, and is surmounted by the mixing tube over which
+ telescopes a tube which carries the enlarged burner head G, and the
+ chimney gallery D. There are two diaphragms of gauze in the burner head to
+ prevent firing back, and one in the nozzle portion of the burner. The
+ conical chamber has a perforated base-plate below which is a circular
+ plate B which rotates on a screw cut on the lower part of the nozzle
+ portion A of the burner. This plate serves as a damper to control the
+ amount of air admitted through the base of the conical chamber to the
+ mixing tube. There are six small notches in the lower edge of the conical
+ chamber to prevent the inflow of air being cut of entirely by the damper.
+ The mixing tube in both the 10-litre and the 15-litre burner is about 0.24
+ inch in internal diameter but the burner head is nearly 0.42 inch in the
+ 10-litre and 0.48 inch in the 15-litre burner. The opening in the head of
+ the burner through which the mixture of gas and air escapes to the flame
+ is 0.15 and 0.17 inch in diameter in these two sizes respectively. The
+ results of some testings made with Schimek burners have been already
+ given.
+ </p>
+ <p class="ctr">
+ <a href="images/259.png"><img src="images/259th.png"
+ alt="FIG. 19.--'SCHIMEK' BURNER" /></a>
+ </p>
+ <p>
+ The "Knappich" burner, made by the firm of Keller and Knappich of
+ Augsburg, somewhat resembles the later pattern of the Allgemeine Carbid
+ und Acetylen Gesellschaft. It has a narrow mixing tube, viz., 0.2 inch in
+ internal diameter, and a wide burner head, viz., 0.63 inch in internal
+ diameter for the 25-litre size. The only gauze diaphragm is in the upper
+ part of the burner head. The opening in the cap of the burner head, at
+ which the gas burns, is 0.22 inch in diameter. The gas nipple extends into
+ a domed chamber at the base of the mixing tube, and the internal air is
+ supplied through four holes in the base-plate of that chamber. No means of
+ regulating the effective area of the air inlet holes are provided.
+ </p>
+ <p>
+ The "Zenith" burner, made by the firm of Gebrüder Jacob of Zwickau, more
+ closely resembles the Schimek, but the air inlets are in the side of the
+ lower widened portion of the mixing tube, and are more or less closed by
+ means of an outside loose collar which may be screwed up and down on a
+ thread on a collar fixed to the mixing tube. The mixing tube is 0.24 inch,
+ and the burner head 0.475 inch in internal diameter. The opening in the
+ cap of the burner is 0.16 inch in diameter. There is a diaphragm of double
+ gauze in the cap, and this is the only gauze used in the burner.
+ </p>
+ <p>
+ All the incandescent burners hitherto mentioned ordinarily have the gas
+ nipple made in brass or other metal, which is liable to corrosion, and the
+ orifice to distortion by heat or if it becomes necessary to remove any
+ obstruction from it. The orifice in the nipple is extremely small--
+ usually less than 0.015 inch--and any slight obstruction or distortion
+ would alter to a serious extent the rate of flow of gas through it, and so
+ affect the working of the burner. In order to overcome this defect,
+ inherent to metal nipples, burners are now constructed for acetylene in
+ which the nipple is of hard incorrodible material. One of these burners
+ has been made on behalf of the Office Central de l'Acétylčne of Paris, and
+ is commonly known as the "O.C.A." burner. In it the nipple is of steatite.
+ On the inner mixing tube of this burner is mounted an elongated cone of
+ wire wound spirally, which serves both to ensure proper admixture of the
+ gas and air, and to prevent firing-back. There is no gauze in this burner,
+ and the parts are readily detachable for cleaning when required. Another
+ burner, in which metal is abolished for the nipple, is made by Geo. Bray
+ and Co., Ltd., of Leeds, and is shown in Fig. 20. In this burner the
+ injecting nipple is of porcelain.
+ </p>
+ <p class="ctr">
+ <a href="images/260.png"><img src="images/260th.png"
+ alt="FIG. 20.--BRAY'S INCANDESCENT BURNER" /></a>
+ </p>
+ <p>
+ ACETYLENE FOR HEATING AND COOKING.--Since the problem of constructing a
+ trustworthy atmospheric burner has been solved, acetylene is not only
+ available for use in incandescent lighting, but it can also be employed
+ for heating or cooking purposes, because all boiling, most warming, and
+ some roasting stoves are simply arrangements for utilising the heat of a
+ non-luminous flame in one particular way. With suitable alterations in the
+ dimensions of the burners, apparatus for consuming coal-gas may be
+ imitated and made fit to burn acetylene; and as a matter of fact several
+ firms are now constructing such appliances, which leave little or nothing
+ to be desired. It may perhaps be well to insist upon the elementary point
+ which is so frequently ignored in practice, viz., that no stove, except
+ perhaps a small portable boiling ring, ought ever to be used in an
+ occupied room unless it is connected with a chimney, free from down-
+ draughts, for the products of combustion to escape into the outer air; and
+ also that no chimney, however tall, can cause an up-draught in all states
+ of the weather unless there is free admission of fresh air into the room
+ at the base of the chimney. Still, at the prices for coal, paraffin oil,
+ and calcium carbide which exist in Great Britain, acetylene is not an
+ economical means of providing artificial heat. If a 0.7 cubic foot
+ luminous acetylene burner gives a light of 27 candles, and if ordinary
+ country coal-gas gives light of 12 to 13 candles in a 5-foot burner, one
+ volume of acetylene is equally valuable with 15 or 16 volumes of coal-gas
+ when both are consumed in self-luminous jets; and if, with the mantle,
+ acetylene develops 99 candles per cubic foot, while coal-gas gives in
+ common practice 15 to 20 candles, one volume of acetylene is equally
+ valuable with 5 to 6-1/2 volumes of coal-gas when both are consumed on the
+ incandescent system; whereas, if the acetylene is burnt in a flat flame,
+ and the coal-gas under the mantle, 1 volume of the former is equally
+ efficient with 2 volumes of coal-gas as an artificial illuminant. This
+ last method of comparison being manifestly unfair, acetylene may be said
+ to be at least five times as efficient per unit of volume as coal-gas for
+ the production of light. But from the table given on a later page it
+ appears that as a source of artificial heat, acetylene is only equal to
+ about 2-3 times its volume of ordinary coal-gas. Nevertheless, the
+ domestic advantages of gas firing are very marked; and when a properly
+ constructed stove is properly installed, the hygienic advantages of
+ gas-firing are alone equally conspicuous--for the disfavor with which
+ gas-firing is regarded by many physicians is due to experience gained with
+ apparatus warming principally by convection [Footnote: Radiant heat is
+ high-temperature heat, like the heat emitted by a mass of red-hot coke;
+ convected heat is low-temperature heat, invisible to the eye. Radiant heat
+ heats objects first, and leaves them to warm the air; convected heat is
+ heat applied directly to air, and leaves the air to warm objects
+ afterwards. On all hygienic grounds radiant heat is better than convected
+ heat, but the latter is more economical. By an absurd and confusing
+ custom, that particular warming apparatus (gas, steam, or hot water) which
+ yields practically no radiant heat, and does all its work by convection,
+ is known to the trade as a "radiator."] instead of radiation; or to
+ acquaintance with intrinsically better stoves either not connected to any
+ flues or connected to one deficient in exhausting power. In these
+ circumstances, whenever an installation of acetylene has been laid down
+ for the illumination of a house or district, the merit of convenience may
+ outweigh the defect of extravagance, and the gas may be judiciously
+ employed in a boiling ring, or for warming a bedroom; while, if pecuniary
+ considerations are not paramount, the acetylene may be used for every
+ purpose to which the townsman would apply his cheaper coal-gas.
+ </p>
+ <p>
+ The difficulty of constructing atmospheric acetylene burners in which the
+ flame would not be likely to strike back to the nipple has already been
+ referred to in connexion with the construction atmospheric burners for
+ incandescent lighting. Owing, however, to the large proportions of the
+ atmospheric burners of boiling rings and stove and in particular to the
+ larger bore of their mixing tube, the risk of the flame striking back is
+ greater with them, than with incandescent lighting burners. The greatest
+ trouble is presented at lighting, and when the pressure of the gas-supply
+ is low. The risk of firing-back when the burner is lighted is avoided in
+ some forms of boiling rings, &amp;c., by providing a loose collar which
+ can be slipped over the air inlets of the Bunsen tube before applying a
+ light to the burner, and slipped clear of them as soon as the burner is
+ alight. Thus at the moment of lighting, the burner is converted
+ temporarily into one of the non-atmospheric type, and after the flame has
+ thus been established at the head or ring of the burner, the internal
+ air-supply is started by removing the loose collar from the air inlets,
+ and the flame is thus made atmospheric. In these conditions it does not
+ travel backwards to the nipple. In other heating burners it is generally
+ necessary to turn on the gas tap a few seconds before applying a light to
+ the burner or ring or stove; the gas streaming through the mixing tube
+ then fills it with acetylene and air mixed in the proper working
+ proportions, and when the light is applied, there is no explosion in the
+ mixing tube, or striking-back of the flame to the nipple.
+ </p>
+ <p>
+ Single or two-burner gas rings for boiling purposes, or for heating
+ cooking ovens, known as the "La Belle," made by Falk Stadelmann and Co.,
+ Ltd., of London, may be used at as low a gas pressure as 2 inches, though
+ they give better results at 3 inches, which is their normal working
+ pressure. The gas-inlet nozzle or nipple of the burner is set within a
+ spherical bulb in which are four air inlets. The mixing tube which is
+ placed at a proper distance in front of the nipple, is proportioned to the
+ rate of flow of the gas and air, and contains a mixing chamber with a
+ baffling pillar to further their admixture. A fine wire gauze insertion
+ serves to prevent striking-back of the flame. A "La Belle" boiling ring
+ consumes at 3 inches pressure about 48 litres or 1.7 cubic feet of
+ acetylene per hour.
+ </p>
+ <p>
+ ACETYLENE MOTORS.--The question as to the feasibility of developing
+ "power" from acetylene, <i>i.e.</i>, of running an engine by means of the
+ gas, may be answered in essentially identical terms. Specially designed
+ gas-engines of 1, 3, 6, or even 10 h.p. work perfectly with acetylene, and
+ such motors are in regular employment in numerous situations, more
+ particularly for pumping water to feed the generators of a large village
+ acetylene installation. Acetylene is not an economical source of power,
+ partly for the theoretical reason that it is a richer fuel even than
+ coal-gas, and gas-engines would appear usually to be more efficient as the
+ fuel they burn is poorer in calorific intensity, <i>i.e.</i>, in heating
+ power (which is explosive power) per unit of volume. The richer, or more
+ concentrated, any fuel in, the more rapidly does the explosion in a
+ mixture of that fuel with air proceed, because a rich fuel contains a
+ smaller proportion of non-inflammable gases which tend to retard explosion
+ than a poor one; and, in reason, a gas-engine works better the more slowly
+ the mixture of gas and air with which it is fed explodes. Still, by
+ properly designing the ports of a gas-engine cylinder, so that the normal
+ amount of compression of the charge and of expansion of the exploded
+ mixture which best suit coal-gas are modified to suit acetylene,
+ satisfactory engines can be constructed; and wherever an acetylene
+ installation for light exists, it becomes a mere question of expediency
+ whether the same fuel shall not be used to develop power, say, for pumping
+ up the water required in a large country house, instead of employing hand
+ labour, or the cheaper hot-air or petroleum motor. Taking the mean of the
+ results obtained by numerous investigators, it appears that 1 h.p.-hour
+ can be obtained for a consumption of 200 litres of acetylene; whence it
+ may be calculated that that amount of energy costs about 3d. for gas only,
+ neglecting upkeep, lubricating material (which would be relatively
+ expensive) and interest, &amp;c.
+ </p>
+ <p>
+ Acetylene Blowpipes--The design of a satisfactory blowpipe for use with
+ acetylene had at first proved a matter of some difficulty, since the jet,
+ like that of an ordinary self-luminous burner, usually exhibited a
+ tendency to become choked with carbonaceous growths. But when acetylene
+ had become available for various purposes at considerable pressure, after
+ compression into porous matter as described in Chapter XI, the troubles
+ were soon overcome; and a new form of blowpipe was constructed in which
+ acetylene was consumed under pressure in conjunction with oxygen. The
+ temperature given by this apparatus exceeds that of the familiar oxy-
+ hydrogen blowpipe, because the actual combustible material is carbon
+ instead of hydrogen. When 2 atoms of hydrogen unite with 1 of oxygen to
+ form 1 molecule of gaseous water, about 59 large calories are evolved, and
+ when 1 atom of solid amorphous carbon unites with 2 atoms of oxygen to
+ form 1 molecule of carbon dioxide, 97.3 calories are evolved. In both
+ cases, however, the heat attainable is limited by the fact that at certain
+ temperatures hydrogen and oxygen refuse to combine to form water, and
+ carbon and oxygen refuse to form carbon dioxide--in other words, water
+ vapour and carbon dioxide dissociate and absorb heat in the process at
+ certain moderately elevated temperatures. But when 1 atom of solid
+ amorphous carbon unites with 1 atom of oxygen to form carbon monoxide,
+ 29.1 [Footnote: Cf. Chapter VI., page 185.] large calories are produced,
+ and carbon monoxide is capable of existence at much higher temperatures
+ than either carbon dioxide or water vapour. In any gaseous hydrocarbon,
+ again, the carbon exists in the gaseous state, and when 1 atom of the
+ hypothetical gaseous carbon combines with 1 atom of oxygen to produce 1
+ molecule of carbon monoxide, 68.2 large calories are evolved. Thus while
+ solid amorphous carbon emits more heat than a chemically equivalent
+ quantity of hydrogen provided it is enabled to combine with its higher
+ proportion of oxygen, it emits less if only carbon monoxide is formed; but
+ a higher temperature can be attained in the latter case, because the
+ carbon monoxide is more permanent or stable. Gaseous carbon, on the other
+ hand, emits more heat than an equivalent quantity of hydrogen, [Footnote:
+ In a blowpipe flame hydrogen can only burn to gaseous, not liquid, water.]
+ even when it is only converted into the monoxide. In other words, a
+ gaseous fuel which consists of hydrogen alone can only yield that
+ temperature as a maximum at which the speed of the dissociation of the
+ water vapour reaches that of the oxidation of the hydrogen; and were
+ carbon dioxide the only oxide of carbon, a similar state of affairs would
+ be ultimately reached in the flame of a carbonaceous gas. But since in the
+ latter case the carbon dioxide does not tend to dissociate completely, but
+ only to lose one atom of oxygen, above the limiting temperature for the
+ formation of carbon dioxide, carbon monoxide is still produced, because
+ there is less dissociating force opposed to its formation. Thus at
+ ordinary temperatures the heat of combustion of acetylene is 315.7
+ calories; but at temperatures where water vapour and carbon dioxide no
+ longer exist, there is lost to that quantity of 315.7 calories the heat of
+ combustion of hydrogen (69.0) and twice that of carbon monoxide (68.2 x 2
+ = 136.4); so that above those critical temperatures, the heat of
+ combustion of acetylene is only 315.7 - (69.0 + 136.4) = 110.3. [Footnote:
+ When the heat of combustion of acetylene is quoted as 315.7 calories, it
+ is understood that the water formed is condensed into the liquid state. If
+ the water remains gaseous, as it must do in a flame, the heat of formation
+ is reduced by about 10 calories. This does not affect the above
+ calculation, because the heat of combustion of hydrogen when the water
+ remains gaseous is similarly 10 calories less than 69, <i>i.e.</i>, 59, as
+ mentioned above in the text. Deleting the heat of liquefaction of water,
+ the calculation referred to becomes 305.7 - (59.0 + l36.4) = 110.3 as
+ before.] This value of 110.3 calories is clearly made up of the heat of
+ formation of acetylene itself, and twice the heat of conversion of carbon
+ into carbon monoxide, <i>i.e.</i>, for diamond carbon, 58.1 + 26.1 x 2 =
+ 110.3; or for amorphous carbon, 52.1 + 29.1 x 2 = 110.3. From the
+ foregoing considerations, it may be inferred that the acetylene-oxygen
+ blowpipe can be regarded as a device for burning gaseous carbon in oxygen;
+ but were it possible to obtain carbon in the state of gas and so to lead
+ it into a blowpipe, the acetylene apparatus should still be more powerful,
+ because in it the temperature would be raised, not only by the heat of
+ formation of carbon monoxide, but also by the heat attendant upon the
+ dissociation of the acetylene which yields the carbon.
+ </p>
+ <p>
+ Acetylene requires 2.5 volumes of oxygen to burn it completely; but in the
+ construction of an acetylene-oxygen blowpipe the proportion of oxygen is
+ kept below this figure, viz., at 1.1 to 1.8 volumes, so that the
+ deficiency is left to be made up from the surrounding air. Thus at the jet
+ of the blowpipe the acetylene dissociates and its carbon is oxidised, at
+ first no doubt to carbon monoxide only, but afterwards to carbon dioxide;
+ and round the flame of the gaseous carbon is a comparatively cool, though
+ absolutely very hot jacket of hydrogen burning to water vapour in a
+ mixture of oxygen and air, which protects the inner zone from loss of
+ heat. As just explained, theoretical grounds support the conclusions at
+ which Fouché has arrived, viz., that the temperature of the
+ acetylene-oxygen blowpipe flame is above that at which hydrogen will
+ combine with oxygen to form water, and that it can only be exceeded by
+ those found in a powerful electric furnace. As the hydrogen dissociated
+ from the acetylene remains temporarily in the free state, the flame of the
+ acetylene blowpipe, possesses strong reducing powers; and this, coupled
+ probably with an intensity of heat which is practically otherwise
+ unattainable, except by the aid of a high-tension electric current, should
+ make the acetylene-oxygen blowpipe a most useful piece of apparatus for a
+ large variety of metallurgical, chemical, and physical operations. In
+ Fouché's earliest attempts to design an acetylene blowpipe, the gas was
+ first saturated with a combustible vapour, such as that of petroleum
+ spirit or ether, and the mixture was consumed with a blast of oxygen in an
+ ordinary coal-gas blow-pipe. The apparatus worked fairly well, but gave a
+ flame of varying character; it was capable of fusing iron, raised a pencil
+ of lime to a more brilliant degree of incandescence than the eth-oxygen
+ burner, and did not deposit carbon at the jet. The matter, however, was
+ not pursued, as the blowpipe fed with undiluted acetylene took its place.
+ The second apparatus constructed by Fouché was the high-pressure blowpipe,
+ the theoretical aspect of which has already been studied. In this,
+ acetylene passing through a water-seal from a cylinder where it is stored
+ as a solution in acetone (<i>cf.</i> Chapter XI.), and oxygen coming from
+ another cylinder, are each allowed to enter the blowpipe at a pressure of
+ 118 to 157 inches of water column (<i>i.e.</i>, 8.7 to 11.6 inches of
+ mercury; 4.2 to 5.7 lb. per square inch, or 0.3 to 0.4 atmosphere). The
+ gases mix in a chamber tightly packed with porous matter such as that
+ which is employed in the original acetylene reservoir, and finally issue
+ from a jet having a diameter of 1 millimetre at the necessary speed of 100
+ to 150 metres per second. Finding, however, that the need for having the
+ acetylene under pressure somewhat limited the sphere of usefulness of his
+ apparatus, Fouché finally designed a low-pressure blowpipe, in which only
+ the oxygen requires to be in a state of compression, while the acetylene
+ is drawn directly from any generator of the ordinary pattern that does not
+ yield a gas contaminated with air. The oxygen passes through a reducing
+ valve to lower the pressure under which it stands in the cylinder to that
+ of 1 or 1.5 effective atmosphere, this amount being necessary to inject
+ the acetylene and to give the previously mentioned speed of escape from
+ the blowpipe orifice. The acetylene is led through a system of long narrow
+ tubes to prevent it firing-back.
+ </p>
+ <p>
+ AUTOGENOUS SOLDERING AND WELDING.--The blowpipe is suitable for the
+ welding and for the autogenous soldering or "burning" of wrought or cast
+ iron, steel, or copper. An apparatus consuming from 600 to 1000 litres of
+ acetylene per hour yields a flame whose inner zone is 10 to 15 millimetres
+ long, and 3 to 4 millimetres in diameter; it is sufficiently powerful to
+ burn iron sheets 8 to 9 millimetres thick. By increasing the supply of
+ acetylene in proportion to that of the oxygen, the tip of the inner zone
+ becomes strongly luminous, and the flame then tends to carburise iron;
+ when the gases are so adjusted that this tip just disappears, the flame is
+ at its best for heating iron and steel. The consumption of acetylene is
+ about 75 litres per hour for each millimetre of thickness in the sheet
+ treated, and the normal consumption of oxygen is 1.7 times as much; a
+ joint 6 metres long can be burnt in 1 millimetre plate per hour, and one
+ of 1.5 metres in 10 millimetre plate. In certain cases it is found
+ economical to raise the metal to dull redness by other means, say with a
+ portable forge of the usual description, or with a blowpipe consuming
+ coal-gas and air. There are other forms of low- pressure blowpipe besides
+ the Fouché, in some of which the oxygen also is supplied at low pressure.
+ Apart from the use of cylinders of dissolved acetylene, which are
+ extremely convenient and practically indispensable when the blowpipe has
+ to be applied in confined spaces (as in repairing propeller shafts on
+ ships <i>in situ</i>), acetylene generators are now made by several firms
+ in a convenient transportable form for providing the gas for use in
+ welding or autogenous soldering. It is generally supposed that the metal
+ used as solder in soldering iron or steel by this method must be iron
+ containing only a trifling proportion of carbon (such as Swedish iron),
+ because the carbon of the acetylene carburises the metal, which is heated
+ in the oxy-acetylene flame, and would thereby make ordinary steel too rich
+ in carbon. But the extent to which the metal used is carburised in the
+ flame depends, as has already been indicated, on the proper adjustment of
+ the proportion of oxygen to acetylene. Oxy-acetylene autogenous soldering
+ or welding is applicable to a great variety of work, among which may be
+ mentioned repairs to shafts, locomotive frames, cylinders, and to joints
+ in ships' frames, pipes, boilers, and rails. The use of the process is
+ rapidly extending in engineering works generally. Generators for acetylene
+ soldering or welding must be of ample size to meet the quickly fluctuating
+ demands on them and must be provided with water-seals, and a washer or
+ scrubber and filter capable of arresting all impurities held mechanically
+ in the crude gas, and with a safety vent- pipe terminating in the open at
+ a distance from the work in hand. The generator must be of a type which
+ affords as little after-generation as possible, and should not need
+ recharging while the blowpipe is in use. There should be a main tap on the
+ pipe between the generator and the blowpipe. It does not appear
+ conclusively established that the gas consumed should have been chemically
+ purified, but a purifier of ample size and charged with efficient material
+ is undoubtedly beneficial. The blowpipe must be designed so that it
+ remains sufficiently cool to prevent polymerisation of the acetylene and
+ deposition of the resultant particles of carbon or soot within it.
+ </p>
+ <p>
+ It is important to remember that if a diluent gas, such as nitrogen, is
+ present, the superior calorific power of acetylene over nearly all gases
+ should avail to keep the temperature of the flame more nearly up to the
+ temperature at which hydrogen and oxygen cease to combine. Hence a
+ blowpipe fed with air and acetylene would give a higher temperature than
+ any ordinary (atmospheric) coal-gas blowpipe, just as, as has been
+ explained in Chapter VI., an ordinary acetylene flame has a higher
+ temperature than a coal-gas flame. It is likely that a blowpipe fed with
+ "Lindé-air" (oxygen diluted with less nitrogen than in the atmosphere) and
+ acetylene would give as high a limelight effect as the oxy-hydrogen or
+ oxy-coal-gas blowpipe. <br /> <br /> <br />
+ </p>
+ <h2>
+ <a name="linkx" id="x">CHAPTER X</a>
+ </h2>
+ <h3>
+ CARBURETTED ACETYLENE
+ </h3>
+ <p>
+ Now that atmospheric or Bunsen burners for the consumption of acetylene
+ for use in lighting by the incandescent system and in heating have been so
+ much improved that they seem to be within measurable reach of a state of
+ perfection, there appears to be but little use at the present time for a
+ modified or diluted acetylene which formerly seemed likely to be valuable
+ for heating and certain other purposes. Nevertheless, the facts relating
+ to this so-called carburetted acetylene are in no way traversed by its
+ failure to establish itself as an active competitor with simple acetylene
+ for heating purposes, and since it is conceivable that the advantages
+ which from the theoretical standpoint the carburetted gas undoubtedly
+ possesses in certain directions may ultimately lead to its practical
+ utilisation for special purposes, it has been deemed expedient to continue
+ to give in this work an account of the principles underlying the
+ production and application of carburetted acetylene.
+ </p>
+ <p>
+ It has already been explained that acetylene is comparatively a less
+ efficient heating agent than it is an illuminating material, because, per
+ unit of volume, its calorific power is not so much greater than that of
+ coal-gas as is its illuminating capacity. It has also been shown that the
+ high upper explosive limit of mixtures of acetylene and air--a limit so
+ much higher than the corresponding figure with coal-gas and other gaseous
+ fuels--renders its employment in atmospheric burners (either for lighting
+ or for heating) somewhat troublesome, or dependent upon considerable skill
+ in the design of the apparatus. If, therefore, either the upper explosive
+ limit of acetylene could be reduced, or its calorific value increased (or
+ both), by mixing with it some other gas or vapour which should not
+ seriously affect its price and convenience as a self-luminous illuminant,
+ acetylene would compare more favourably with coal-gas in its ready
+ applicability to the most various purposes. Such a method has been
+ suggested by Heil, and has been found successful on the Continent. It
+ consists in adding to the acetylene a certain proportion of the vapour of
+ a volatile hydrocarbon, so as to prepare what is called "carburetted
+ acetylene." In all respects the method of making carburetted acetylene is
+ identical with that of making "air-gas," which was outlined in Chapter I.,
+ viz., the acetylene coming from an ordinary generating plant is led over
+ or through a mass of petroleum spirit, or other similar product, in a
+ vessel which exposes the proper amount of superficial area to the passing
+ gas. In all respects save one the character of the product is similar to
+ that of air-gas, <i>i.e.</i>, it is a mixture of a permanent gas with a
+ vapour; the vapour may possibly condense in part within the mains if they
+ are exposed to a falling temperature, and if the product is to be led any
+ considerable distance, deposition of liquid may occur (conceivably
+ followed by blockage of the mains) unless the proportion of vapour added
+ to the gas is kept below a point governed by local climatic and similar
+ conditions. But in one most important respect carburetted acetylene is
+ totally different from air-gas: partial precipitation of spirit from
+ air-gas removes more or less of the solitary useful constituent of the
+ material, reducing its practical value, and causing the residue to
+ approach or overpass its lower explosive limit (<i>cf.</i> Chapter I.);
+ partial removal of spirit from carburetted acetylene only means a partial
+ reconversion of the material into ordinary acetylene, increasing its
+ natural illuminating power, lowering its calorific intensity somewhat, and
+ causing the residue to have almost its primary high upper explosive limit,
+ but essentially leaving its lower explosive limit unchanged. Thus while
+ air-gas may conceivably become inefficient for every purpose if supplied
+ from any distance in very cold weather, and may even pass into a dangerous
+ explosive within the mains; carburetted acetylene can never become
+ explosive, can only lose part of its special heating value, and will
+ actually increase in illuminating power.
+ </p>
+ <p>
+ It is manifest that, like air-gas, carburetted acetylene is of somewhat
+ indefinite composition, for the proportion of vapour, and the chemical
+ nature of that vapour, may vary. 100 litres of acetylene will take up 40
+ grammes of petroleum spirit to yield 110 litres of carburetted acetylene
+ evidently containing 9 per cent. of vapour, or 100 litres of acetylene may
+ be made to absorb as much as 250 grammes of spirit yielding 200 litres of
+ carburetted acetylene containing 50 per cent. of vapour; while the
+ petroleum spirit may be replaced, if prices are suitable, by benzol or
+ denatured alcohol.
+ </p>
+ <p>
+ The illuminating power of acetylene carburetted with petroleum spirit has
+ been examined by Caro, whose average figures, worked out in British units,
+ are:
+ </p>
+ <p>
+ ILLUMINATING POWER OF CARBURETTED ACETYLENE. HALF-FOOT BURNERS.
+ </p>
+<pre xml:space="preserve">
+ <i>Self-luminous.</i> | <i>Incandescent</i>
+1 litre = 1.00 candle. | 1 litre = 3.04 candles.
+1 cubic foot = 28.4 candles. | 1 cubic foot = 86.2 candles.
+1 candle = 1.00 litre. | 1 candle = 0.33 litre.
+1 candle = 0.035 cubic foot. | 1 candle = 0.012 cubic foot.
+</pre>
+ <p>
+ Those results may be compared with those referring to air-gas, which emits
+ in incandescent burners from 3.0 to 12.4 candles per cubic foot according
+ to the amount of spirit added to the air and the temperature to which the
+ gas is exposed.
+ </p>
+ <p>
+ The calorific values of carburetted acetylene (Caro), and those of other
+ gaseous fuels are:
+ </p>
+<pre xml:space="preserve">
+ Large Calories per
+ _ Cubic Foot.
+ | (Lewes) . 320
+ | (Gand) . 403
+ Ordinary acetylene . . | (Heil) . 365
+ | ___
+ |_Mean . . 363
+
+
+ | Maximum . 680
+ Carburetted acetylene . . | Minimum . 467
+ (petroleum spirit) | ___
+ |_Mean . . 573
+
+
+ Carburetted acetylene (50 per cent. benzol by volume) 685
+ Carburetted acetylene (50 per cent. alcohol by volume) 364
+ Coal-gas (common, unenriched) . . . . . 150
+ _
+ | Maximum . 178
+ Air-gas, self-luminous flame | Minimum . 57
+ | ___
+ |_Mean . . . 114
+ _
+ | Maximum . 26
+ Air-gas, non-luminous flame | Minimum . 18
+ | ___
+ |_Mean . . . 22
+
+
+ Water-gas (Strache) from coke . . . . . 71
+ Mond gas (from bituminous coal) . . . . . 38
+ Semi-water-gas from coke or anthracite . . . 36
+ Generator (producer) gas . . . . . . 29
+</pre>
+ <p>
+ Besides its relatively low upper explosive limit, carburetted acetylene
+ exhibits a higher temperature of ignition than ordinary acetylene, which
+ makes it appreciably safer in presence of a naked light. It also possesses
+ a somewhat lower flame temperature and a slower speed of propagation of
+ the explosive wave when mixed with air. These data are:
+ </p>
+<pre xml:space="preserve">
+ ______________________________________________________________________
+| | | | |
+| | Explosive | Temperature. | |
+| | Limits. | Degrees C. | Explosive |
+| |19 mm. Tube. | | Explosive |
+| |_____________|__________________| Wave. |
+| | | | | | Metres per |
+| | | |Of Igni-| | Second. |
+| |Lower.|Upper.| tion. |Of Flame.| |
+|________________________|______|______|________|_________|____________|
+| | | | | | |
+| Acetylene (theoretical)| --- | --- | --- |1850-2420| --- |
+| " (observed) | 3.35 | 52.3 | 480 |1630-2020| 0.18-100 |
+| Carburetted \ from | 2.5 | 10.2 | 582 | 1620 | 3.2 |
+| acetylene / . . to | 5.4 | 30.0 | 720 | 1730 | 5.3 |
+| Carburetted acetylene\ | 3.4 | 22.0 | --- | 1820 | 1.3 |
+| (benzol) . . . / | | | | | |
+| Carburetted acetylene\ | 3.1 | 12.0 | --- | 1610 | 1.1 |
+| (alcohol) . . . / | | | | | |
+| Air-gas, self-luminous\|15.0 | 50.0 | --- |1510-1520| --- |
+| flame . . . . /| | | | | |
+| Coal-gas . . . | 7.9 | 19.1 | 600 | --- | --- |
+|________________________|______|______|________|_________|____________|
+</pre>
+ <p>
+ In making carburetted acetylene, the pressure given by the ordinary
+ acetylene generator will be sufficient to drive the gas through the
+ carburettor, and therefore there will be no expense involved beyond the
+ cost of the spirit vaporised. Thus comparisons may fairly be made between
+ ordinary and carburetted acetylene on the basis of material only, the
+ expense of generating the original acetylene being also ignored. In Great
+ Britain the prices of calcium carbide, petroleum spirit, and 90s benzol
+ delivered in bulk in country places may be taken at 15Ł per ton, and 1s.
+ per gallon respectively, petroleum spirit having a specific gravity of
+ 0.700 and benzol of 0.88. On this basis, a unit volume (100 cubic metres)
+ of plain acetylene costs 1135d., of "petrolised" acetylene containing 66
+ per cent. of acetylene costs 1277d., and of "benzolised" acetylene costs
+ 1180d. In other words, 100 volumes of plain acetylene, 90 volumes of
+ petrolised acetylene, and 96 volumes of benzolised acetylene are of equal
+ pecuniary value. Employing the data given in previous tables, it appears
+ that 38.5 candles can be won from plain acetylene in a self-luminous
+ burner, and 103 candles therefrom in an incandescent burner at the same
+ price as 25.5-29.1 and 78-87 candles can be obtained from carburetted
+ acetylene; whence it follows that at English prices petrolised acetylene
+ is more expensive as an illuminant in either system of combustion than the
+ simple gas, while benzolised acetylene, burnt under the mantle only, is
+ more nearly equal to the simple gas from a pecuniary aspect. But
+ considering the calorific value, it appears that for a given sum of money
+ only 363 calories can be obtained from plain acetylene, while petrolised
+ acetylene yields 516, and benzolised acetylene 658; so that for all
+ heating or cooking purposes (and also for driving small motors)
+ carburetted acetylene exhibits a notable economy. Inasmuch as the partial
+ saturation of acetylene with any combustible vapour is an operation of
+ extreme simplicity, requiring no power or supervision beyond the
+ occasional recharging of the carburettor, it is manifest that the original
+ main coming from the generator supplying any large establishment where
+ much warming, cooking (or motor driving) might conveniently be done with
+ the gas could be divided within the plant-house, one branch supplying all,
+ or nearly all, the lighting burners with plain acetylene, and the other
+ branch communicating with a carburettor, so that all, or nearly all, the
+ warming and cooking stoves (and the motor) should be supplied with the
+ more economical carburetted acetylene. Since any water pump or similar
+ apparatus would be in an outhouse or basement, and the most important
+ heating stove (the cooker) be in the kitchen, such an arrangement would be
+ neither complicated nor involve a costly duplication of pipes.
+ </p>
+ <p>
+ It follows from the fact that even a trifling proportion of vapour reduces
+ the upper limit of explosibility of mixtures of acetylene with air, that
+ the gas may be so lightly carburetted as not appreciably to suffer in
+ illuminating power when consumed in self-luminous jets, and yet to burn
+ satisfactorily in incandescent burners, even if it has been generated in
+ an apparatus which introduces some air every time the operation of
+ recharging is performed. To carry out this idea, Caro has suggested that 5
+ kilos. of petroleum spirit should be added to the generator water for
+ every 50 cubic metres of gas evolved, <i>i.e.</i>, 1 lb. per 160 cubic
+ feet, or, say, 1 gallon per 1000 cubic feet, or per 200 lb. of carbide
+ decomposed. Caro proposed this addition in the case of central
+ installations supplying a district where the majority of the consumers
+ burnt the gas in self-luminous jets, but where a few preferred the
+ incandescent system; but it is clearly equally suitable for employment in
+ all private plants of sufficient magnitude.
+ </p>
+ <p>
+ A lowering of the upper limit of explosibility is also produced by the
+ presence of the acetone which remains in acetylene when obtained from a
+ cylinder holding the compressed gas (<i>cf.</i> Chapter XI.). According to
+ Wolff and Caro such gas usually carries with it from 30 to 60 grammes of
+ acetone vapour per cubic metre, <i>i.e.</i>, 1.27 grammes per cubic foot
+ on an average; and this amount reduces the upper limit of explosibility by
+ about 16 per cent., so that to this extent the gas behaves more smoothly
+ in an incandescent burner of imperfect design.
+ </p>
+ <p>
+ Lépinay has described some experiments on the comparative technical value
+ of ordinary acetylene, carburetted acetylene, denatured alcohol and
+ petroleum spirit as fuels for small explosion engines. One particular
+ motor of 3 (French) h.p. consumed 1150 grammes of petroleum spirit per
+ hour at full load; but when it was supplied with carburetted acetylene its
+ consumption fell to 150 litres of acetylene and 700 grammes of spirit
+ (specific gravity 0.680). A 1-1/4 h.p. engine running light required 48
+ grammes of 90 per cent. alcohol per horse-power-hour and 66 litres of
+ acetylene; at full load it took 220 grammes of alcohol and 110 litres of
+ acetylene. A 6 h.p. engine at full load required 62 litres of acetylene
+ carburetted with 197 grammes of petroleum spirit per horse-power-hour
+ (uncorrected); while a similar motor fed with low-grade Taylor fuel-gas
+ took 1260 litres per horse-power-hour, but on an average developed the
+ same amount of power from 73 litres when 10 per cent. of acetylene was
+ added to the gas. Lépinay found that with pure acetylene ignition of the
+ charge was apt to be premature; and that while the consumption of
+ carburetted acetylene in small motors still materially exceeded the
+ theoretical, further economics could be attained, which, coupled with the
+ smooth and regular running of an engine fed with the carburetted gas, made
+ carburetted acetylene distinctly the better power-gas of the two. <br />
+ <br /> <br />
+ </p>
+ <h2>
+ <a name="linkxi" id="xi">CHAPTER XI</a>
+ </h2>
+ <h3>
+ COMPRESSED AND DISSOLVED ACETYLENE--MIXTURES WITH OTHER GASES
+ </h3>
+ <p>
+ In all that was said in Chapters II., III., IV., and V. respecting the
+ generation and employment of acetylene, it was assumed that the gas would
+ be produced by the interaction of calcium carbide and water, either by the
+ consumer himself, or in some central station delivering the acetylene
+ throughout a neighbourhood in mains. But there are other methods of using
+ the gas, which have now to be considered.
+ </p>
+ <p>
+ COMPRESSED ACETYLENE.--In the first place, like all other gases, acetylene
+ is capable of compression, or even of conversion into the liquid state;
+ for as a gas, the volume occupied by any given weight of it is not fixed,
+ but varies inversely with the pressure under which it is stored. A steel
+ cylinder, for instance, which is of such size as to hold a cubic foot of
+ water, also holds a cubic foot of acetylene at atmospheric pressure, but
+ holds 2 cubic feet if the gas is pumped into it to a pressure of 2
+ atmospheres, or 30 lb. per square inch; while by increasing the pressure
+ to 21.53 atmospheres at 0° C. (Ansdell, Willson and Suckert) the gas is
+ liquefied, and the vessel may then contain 1 cubic foot of liquid
+ acetylene, which is equal to some 400 cubic feet of gaseous acetylene at
+ normal pressure. It is clear that for many purposes acetylene so
+ compressed or liquefied would be convenient, for if the cylinders could be
+ procured ready charged, all troubles incidental to generation would be
+ avoided. The method, however, is not practically permissible; because, as
+ pointed out in Chapters II. and VI., acetylene does not safely bear
+ compression to a point exceeding 2 atmospheres; and the liability to
+ spontaneous dissociation or explosion in presence of spark or severe blow,
+ which is characteristic of compressed gaseous acetylene, is greatly
+ enhanced if compression has been pushed to the point of liquefaction.
+ </p>
+ <p>
+ However, two methods of retaining the portability and convenience of
+ compressed acetylene with complete safety have been discovered. In one,
+ due to the researches of Claude and Hess, the gas is pumped under pressure
+ into acetone, a combustible organic liquid of high solvent power, which
+ boils at 56° C. As the solvent capacity of most liquids for most gases
+ rises with the pressure, a bottle partly filled with acetone may be
+ charged with acetylene at considerable effective pressure until the vessel
+ contains much more than its normal quantity of gas; and when the valve is
+ opened the surplus escapes, ready for employment, leaving the acetone
+ practically unaltered in composition or quantity, and fit to receive a
+ fresh charge of gas. In comparison with liquefied acetylene, its solution
+ in acetone under pressure is much safer; but since the acetone expands
+ during absorption of gas, the bottle cannot be entirely filled with
+ liquid, and therefore either at first, or during consumption (or both),
+ above the level of the relatively safe solution, the cylinder contains a
+ certain quantity of gaseous acetylene, which is compressed above its limit
+ of safety. The other method consists in pumping acetylene under pressure
+ into a cylinder apparently quite full of some highly porous solid matter,
+ like charcoal, kieselguhr, unglazed brick, &amp;c. This has the practical
+ result that the gas is held under a high state of compression, or possibly
+ as a liquid, in the minute crevices of the material, which are almost of
+ insensible magnitude; or it may be regarded as stored in vessels whose
+ diameter is less than that in which an explosive wave can be propagated (<i>cf.</i>
+ Chapter VI.).
+ </p>
+ <p>
+ DISSOLVED ACETYLENE.--According to Fouché, the simple solution of
+ acetylene in acetone has the same coefficient of expansion by heat as that
+ of pure acetone, viz., 0.0015; the corresponding coefficient of liquefied
+ acetylene is 0.007 (Fouché), or 0.00489 (Ansdell) <i>i.e.</i>, three or
+ five times as much. The specific gravity of liquid acetylene is 0.420 at
+ 16.4° C. (Ansdell), or 0.528 at 20.6° C. (Willson and Suckert); while the
+ density of acetylene dissolved in acetone is 0.71 at 15° C. (Claude). The
+ tension of liquefied acetylene is 21.53 atmospheres at 0° C., and 39.76
+ atmospheres at 20.15° C. (Ansdell); 21.53 at 0° C., and 39.76 at 19.5° C.
+ (Willson and Suckert); or 26.5 at 0° C., and 42.8 at 20.0° C. (Villard).
+ Averaging those results, it may be said that the tension rises from 23.2
+ atmospheres at 0° C. to 40.77 at 20° C., which is an increment of 1/26 or
+ 0.88 atmosphere, per 1° Centigrade; while, of course, liquefied acetylene
+ cannot be kept at all at a temperature of 0° unless the pressure is 21
+ atmospheres or upwards. The solution of acetylene in acetone can be stored
+ at any pressure above or below that of the atmosphere, and the extent to
+ which the pressure will rise as the temperature increases depends on the
+ original pressure. Berthelot and Vieille have shown that when (<i>a</i>)
+ 301 grammes of acetone are charged with 69 grammes of acetylene, a
+ pressure of 6.74 atmospheres at 14.0° C. rises to 10.55 atmospheres at
+ 35.7° C.; (<i>b</i>) 315 grammes of acetone are charged with 118 grammes
+ of acetylene, a pressure of 12.25 atmospheres at 14.0° C. rises to 19.46
+ at 36.0° C.; (<i>c</i>) 315 grammes of acetone are charged with 203
+ grammes of acetylene, a pressure of 19.98 atmospheres at 13.0° C. rises to
+ 30.49 at 36.0° C. Therefore in (<i>a</i>) the increase in pressure is 0.18
+ atmosphere, in (<i>b</i>) O.33 atmosphere, and in (<i>c</i>) 0.46
+ atmosphere per 1° Centigrade within the temperature limits quoted. Taking
+ case (<i>b</i>) as the normal, it follows that the increment in pressure
+ per 1° C. is 1/37 (usually quoted as 1/30); so that, measured as a
+ proportion of the existing pressure, the pressure in a closed vessel
+ containing a solution of acetylene in acetone increases nearly as much
+ (though distinctly less) for a given rise in temperature as does the
+ pressure in a similar vessel filled with liquefied acetylene, but the
+ absolute increase is roughly only one-third with the solution as with the
+ liquid, because the initial pressure under which the solution is stored is
+ only one-half, or less, that at which the liquefied gas must exist.
+ </p>
+ <p>
+ Supposing, now, that acetylene contained in a closed vessel, either as
+ compressed gas, as a solution in acetone, or as a liquid, were brought to
+ explosion by spark or shock, the effects capable of production have to be
+ considered. Berthelot and Vieille have shown that if gaseous acetylene is
+ stored at a pressure of 11.23 kilogrammes per square centimetre,
+ [Footnote: 1 kilo. per sq. cm. is almost identical with 1 atmosphere, or
+ 15 lb. per sq. inch.] the pressure after explosion reaches 92.33
+ atmospheres on an average, which is an increase of 8.37 times the original
+ figure; if the gas is stored at 21.13 atmospheres, the mean pressure after
+ explosion is 213.15 atmospheres, or 10.13 times the original amount. If
+ liquid acetylene is tested similarly, the original pressure, which must
+ clearly be more than 21.53 atmospheres (Ansdell) at 0° C., may rise to
+ 5564 kilos, per square centimetre, as Berthelot and Vieille observed when
+ a steel bomb having a capacity of 49 c.c. was charged with 18 grammes of
+ liquefied acetylene. In the case of the solution in acetone, the
+ magnitudes of the pressures set up are of two entirely different orders
+ according as the original pressure 20 atmospheres or somewhat less; but
+ apart from this, they vary considerably with the extent to which the
+ vessel is filled with the liquid, and they also depend on whether the
+ explosion is produced in the solution or in the gas space above. Taking
+ the lower original pressure first, viz., 10 atmospheres, when a vessel was
+ filled with solution to 33 per cent. of its capacity, the pressure after
+ explosion reached about 95 atmospheres if the spark was applied to the gas
+ space; but attained 117.4 atmospheres when the spark was applied to the
+ acetone. When the vessel was filled 56 per cent. full, the pressures after
+ explosion reached about 89, or 155 atmospheres, according as the gas or
+ the liquid was treated with the spark. But when the original pressure was
+ 20 atmospheres, and the vessel was filled to 35 per cent. of its actual
+ capacity with solution, the final pressures ranged from 303 to 568
+ atmospheres when the gas was fired, and from 2000 to 5100 when the spark
+ was applied to the acetone. Examining these figures carefully, it will be
+ seen that the phenomena accompanying the explosion of a solution of
+ acetylene in acetone resemble those of the explosion of compressed gaseous
+ acetylene when the original pressure under which the solution is stored is
+ about 10 atmospheres; but resemble those of the explosion of liquefied
+ acetylene when the original pressure of the solution reaches 20
+ atmospheres, this being due to the fact that at an original pressure of 10
+ atmospheres the acetone itself does not explode, but, being exothermic,
+ rather tends to decrease the severity of the explosion; whereas at an
+ original pressure of 20 atmospheres the acetone does explode (or burn),
+ and adds its heat of combustion to the heat evolved by the acetylene. Thus
+ at 10 atmospheres the presence of the acetone is a source of safety; but
+ at 20 atmospheres it becomes an extra danger.
+ </p>
+ <p>
+ Since sound steel cylinders may easily be constructed to boar a pressure
+ of 250 atmospheres, but would be burst by a pressure considerably less
+ than 5000 atmospheres, it appears that liquefied acetylene and its
+ solution in acetone at a pressure of 20 atmospheres are quite unsafe; and
+ it might also seem that both the solution at a pressure of 10 atmospheres
+ and the simple gas compressed to the same limit should be safe. But there
+ is an important difference here, in degree if not in kind, because, given
+ a cylinder of known capacity containing (1) gaseous acetylene compressed
+ to 10 atmospheres, or (2) containing the solution at the same pressure, if
+ an explosion were to occur, in case (1) the whole contents would
+ participate in the decomposition, whereas in case (2), as mentioned
+ already, only the small quantity of gaseous acetylene above the solution
+ would be dissociated.
+ </p>
+ <p>
+ It is manifest that of the three varieties of compressed acetylene now
+ under consideration, the solution in acetone is the only one fit for
+ general employment; but it exhibits the grave defects (<i>a</i>) that the
+ pressure under which it is prepared must be so small that the pressure in
+ the cylinders can never approach 20 atmospheres in the hottest weather or
+ in the hottest situation to which they may be exposed, (<i>b</i>) that the
+ gas does not escape smoothly enough to be convenient from large vessels
+ unless those vessels are agitated, and (<i>c</i>) that the cylinders must
+ always be used in a certain position with the valve at the top, lest part
+ of the liquid should run out into the pipes. For these reasons the simple
+ solution of acetylene in acetone has not become of industrial importance;
+ but the processes of absorbing either the gas, or better still its
+ solution in acetone, in porous matter have already achieved considerable
+ success. Both methods have proved perfectly safe and trustworthy; but the
+ combination of the acetone process with the porous matter makes the
+ cylinders smaller per unit volume of acetylene they contain. Several
+ varieties of solid matter appear to work satisfactorily, the only
+ essential feature in their composition being that they shall possess a
+ proper amount of porosity and be perfectly free from action upon the
+ acetylene or the acetone (if present). Lime does attack acetone in time,
+ and therefore it is not a suitable ingredient of the solid substance
+ whenever acetylene is to be compressed in conjunction with the solvent; so
+ that at present either a light brick earth which has a specific gravity of
+ 0.5 is employed, or a mixture of charcoal with certain inorganic salts
+ which has a density of 0.3, and can be introduced through a small aperture
+ into the cylinder in a semi-fluid condition. Both materials possess a
+ porosity of 80 per cent., that is to say, when a cylinder is apparently
+ filled quite full, only 20 per cent, of the space is really occupied by
+ the solid body, the remaining 80 per cent, being available for holding the
+ liquid or the compressed gas. If all comparisons as to degree of
+ explosibility and effects of explosion are omitted, an analogy may be
+ drawn between liquefied acetylene or its compressed solution in acetone
+ and nitroglycerin, while the gas or solution of the gas absorbed in porous
+ matter resembles dynamite. Nitroglycerin is almost too treacherous a
+ material to handle, but as an explosive (which in reason absorbed or
+ dissolved acetylene is not) dynamite is safe, and even requires special
+ arrangements to explode it.
+ </p>
+ <p>
+ In Paris, where the acetone process first found employment on a large
+ scale, the company supplying portable cylinders to consumers uses large
+ storage vessels filled, as above mentioned, apparently full of porous
+ solid matter, and also charged to about 43 per cent, of their capacity
+ with acetone, thus leaving about 37 per cent. of the apace for the
+ expansion which occurs as the liquid takes up the gas. Acetylene is
+ generated, purified, and thoroughly dried according to the usual methods;
+ and it is then run through a double-action pump which compresses it first
+ to a pressure of 3.5 kilos., next to a pressure of 3.5 x 3.5 = 12 kilos,
+ per square centimetre, and finally drives it into the storage vessels.
+ Compression is effected in two stages, because the process is accompanied
+ by an evolution of much heat, which might cause the gas to explode during
+ the operation; but since the pump is fitted with two cylinders, the
+ acetylene can be cooled after the first compression. The storage vessels
+ then contain 100 times their apparent volume of acetylene; for as the
+ solubility of acetylene in acetone at ordinary temperature and pressure is
+ about 25 volumes of gas in 1 of liquid, a vessel holding 100 volumes when
+ empty takes up 25 x 43 = 1000 volumes of acetylene roughly at atmospheric
+ pressure; which, as the pressure is approximately 10 atmospheres, becomes
+ 1000 x 10 = 10,000 volumes per 100 normal capacity, or 100 times the
+ capacity of the vessel in terms of water. From these large vessels,
+ portable cylinders of various useful dimensions, similarly loaded with
+ porous matter and acetone, are charged simply by placing them in mutual
+ contact, thus allowing the pressure and the surplus gas to enter the small
+ one; a process which has the advantage of renewing the small quantity of
+ acetone vaporised from the consumers' cylinders as the acetylene is burnt
+ (for acetone is somewhat volatile, cf. Chapter X.), so that only the
+ storage vessels ever need to have fresh solvent introduced.
+ </p>
+ <p>
+ Where it is procurable, the use of acetylene compressed in this fashion is
+ simplicity itself; for the cylinders have only to be connected with the
+ house service-pipes through a reducing valve of ordinary construction, set
+ to give the pressure which the burners require. When exhausted, the bottle
+ is simply replaced by another. Manifestly, however, the cost of
+ compression, the interest on the value of the cylinders, and the carriage,
+ &amp;c., make the compressed gas more expensive per unit of volume (or
+ light) than acetylene locally generated from carbide and water; and indeed
+ the value of the process does not lie so much in the direction of domestic
+ illumination as in that of the lighting, and possibly driving, of vehicles
+ and motor-cars--more especially in the illumination of such vehicles as
+ travel constantly, or for business purposes, over rough road surfaces and
+ perform mostly out-and-home journeys. Nevertheless, absorbed acetylene may
+ claim close attention for one department of household illumination, viz.,
+ the portable table-lamp; for the base of such an apparatus might easily be
+ constructed to imitate the acetone cylinder, and it could be charged by
+ simple connexion with a larger one at intervals. In this way the size of
+ the lamp for a given number of candle-hours would be reduced below that of
+ any type of actual generator, and the troubles of after-generation, always
+ more or less experienced in holderless generators, would be entirely done
+ away with. Dissolved acetylene is also very useful for acetylene welding
+ or autogenous soldering.
+ </p>
+ <p>
+ The advantages of compressed and absorbed acetylene depend on the small
+ bulk and weight of the apparatus per unit of light, on the fact that no
+ amount of agitation can affect the evolution of gas (as may happen with an
+ ordinary acetylene generator), on the absence of any liquid which may
+ freeze in winter, and on there being no need for skilled attention except
+ when the cylinders are being changed. These vessels weigh between 2.5 and
+ 3 kilos, per 1 litre capacity (normal) and since they are charged with 100
+ times their apparent volume of acetylene, they may be said to weigh 1
+ kilo, per 33 litres of available acetylene, or roughly 2 lb. per cubic
+ foot, or, again, if half-foot burners are used, 2 lb. per 36 candle-
+ hours. According to Fouché, if electricity obtained from lead accumulators
+ is compared with acetylene on the basis of the weight of apparatus needed
+ to evolve a certain quantify of light, 1 kilo, of acetylene cylinder is
+ equal to 1.33 kilos, of lead accumulator with arc lamps, or to 4 kilos. of
+ accumulator with glow lamps; and moreover the acetylene cylinder can be
+ charged and discharged, broadly speaking, as quickly or as slowly as may
+ be desired; while, it may be added, the same cylinder will serve one or
+ more self-luminous jets, one or more incandescent burners, any number and
+ variety of heating apparatus, simultaneously or consecutively, at any
+ pressure which may be required. From the aspect of space occupied,
+ dissolved acetylene is not so concentrated a source of artificial light as
+ calcium carbide; for 1 volume of granulated carbide is capable of omitting
+ as much light as 4 volumes of compressed gas; although, in practice, to
+ the 1 volume of carbide must be added that of the apparatus in which it is
+ decomposed.
+ </p>
+ <p>
+ LIQUEFIED ACETYLENE.--In most civilised countries the importation,
+ manufacture, storage, and use of liquefied acetylene, or of the gas
+ compressed to more than a fraction of one effective atmosphere, is quite
+ properly prohibited by law. In Great Britain this has been done by an
+ Order in Council dated November 26, 1897, which specifies 100 inches of
+ water column as the maximum to which compression may be pushed. Power
+ being retained, however, to exempt from the order any method of
+ compressing acetylene that might be proved safe, the Home Secretary issued
+ a subsequent Order on March 28, 1898, permitting oil-gas containing not
+ more than 20 per cent, by volume of acetylene (see below) to be compressed
+ to a degree not exceeding 150 lb. per square inch, <i>i.e.</i>, to about
+ 10 atmospheres, provided the gases are mixed together before compression;
+ while a third Order, dated April 10, 1901, allows the compression of
+ acetylene into cylinders filled as completely as possible with porous
+ matter, with or without the presence of acetone, to a pressure not
+ exceeding 150 lb. per square inch provided the cylinders themselves have
+ been tested by hydraulic pressure for at least ten minutes to a pressure
+ not less than double [Footnote: In France the cylinders are tested to six
+ times and in Russia to five times their working pressure.] that which it
+ is intended to use, provided the solid substance is similar in every
+ respect to the samples deposited at the Home Office, provided its porosity
+ does not exceed 80 per cent., provided air is excluded from every part of
+ the apparatus before the gas is compressed, provided the quantity of
+ acetone used (if used at all) is not sufficient to fill the porosity of
+ the solid, provided the temperature is not permitted to rise during
+ compression, and provided compression only takes place in premises
+ approved by H.M.'s Inspectors of Explosives.
+ </p>
+ <p>
+ DILUTED ACETYLENE.--Acetylene is naturally capable of admixture or
+ dilution with any other gas or vapour; and the operation may be regarded
+ in either of two ways; (1) as a, means of improving the burning qualities
+ of the acetylene itself, or (2) as a means of conferring upon some other
+ gas increased luminosity. In the early days of the acetylene industry,
+ generation was performed in so haphazard a fashion, purification so
+ generally omitted, and the burners were so inefficient, that it was
+ proposed to add to the gas a comparatively small proportion of some other
+ gaseous fluid which should be capable of making it burn without deposition
+ of carbon while not seriously impairing its latent illuminating power. One
+ of the first diluents suggested was carbon dioxide (carbonic acid gas),
+ because this gas is very easy and cheap to prepare; and because it was
+ stated that acetylene would bear an addition of 5 or even 8 per cent, of
+ carbon dioxide and yet develop its full degree of luminosity. This last
+ assertion requires substantiation; for it is at least a grave theoretical
+ error to add a non-inflammable gas to a combustible one, as is seen in the
+ lower efficiency of all flames when burning in common air in comparison
+ with that which they exhibit in oxygen; while from the practical aspect,
+ so harmful is carbon dioxide in an illuminating gas, that coal-gas and
+ carburetted water-gas are frequently most rigorously freed from it,
+ because a certain gain in illuminating power may often thus be achieved
+ more cheaply than by direct enrichment of the gas by addition of
+ hydrocarbons. Being prepared from chalk and any cheap mineral acid,
+ hydrochloric by preference, in the cold, carbon dioxide is so cheap that
+ its price in comparison with that of acetylene is almost <i>nil</i>; and
+ therefore, on the above assumption, 105 volumes of diluted acetylene might
+ be made essentially for the same price as 100 volumes of neat acetylene,
+ and according to supposition emit 5 per cent. more light per unit of
+ volume.
+ </p>
+ <p>
+ It is reported that several railway trains in Austria are regularly
+ lighted with acetylene containing 0.4 to 1.0 per cent. of carbon dioxide
+ in order to prevent deposition of carbon at the burners. The gas is
+ prepared according to a patent process which consists in adding a certain
+ proportion of a "carbonate" to the generator water. In the United Kingdom,
+ also, there are several installations supplying an acetylene diluted with
+ carbon dioxide, the gas being produced by putting into that portion of a
+ water-to-carbide generator which lies nearest to the water- supply some
+ solid carbonate like chalk, and using a dilute acid to attack the
+ material. Other inventors have proposed placing a solid acid, like oxalic,
+ in the former part of a generator and decomposing it with a carbonate
+ solution; or they have suggested putting into the generator a mixture of a
+ solid acid and a solid soluble carbonate, and decomposing it with plain
+ water.
+ </p>
+ <p>
+ Clearly, unless the apparatus in which such mixtures as these are intended
+ to be prepared is designed with considerable care, the amount of carbon
+ dioxide in the gas will be liable to vary, and may fall to zero. If any
+ quantity of carbide present has been decomposed in the ordinary way, there
+ will be free calcium hydroxide in the generator; and if the carbon dioxide
+ comes into contact with this, it will be absorbed, unless sufficient acid
+ is employed to convert the calcium carbonate (or hydroxide) into the
+ corresponding normal salt of calcium. Similarly, during purification, a
+ material containing any free lime would tend to remove the carbon dioxide,
+ as would any substance which became alkaline by retaining the ammonia of
+ the crude gas.
+ </p>
+ <p>
+ It cannot altogether be granted that the value of a process for diluting
+ acetylene with carbon dioxide has been established, except in so far as
+ the mere presence of the diluent may somewhat diminish the tendency of the
+ acetylene to polymerise as it passes through a hot burner (<i>cf.</i>
+ Chapter VIII.). Certainly as a fuel-gas the mixture would be less
+ efficient, and the extra amount of carbon dioxide produced by each flame
+ is not wholly to be ignored. Moreover, since properly generated and
+ purified acetylene can be consumed in proper burners without trouble, all
+ reason for introducing carbon dioxide has disappeared.
+ </p>
+ <p>
+ MIXTURES OF ACETYLENE AND AIR.--A further proposal for diluting acetylene
+ was the addition to it of air. Apart from questions of explosibility, this
+ method has the advantage over that of adding carbon dioxide that the air,
+ though not inflammable, is, in virtue of its contained oxygen, a supporter
+ of combustion, and is required in a flame; whereas carbon dioxide is not
+ only not a supporter of combustion, but is actually a product thereof, and
+ correspondingly more objectionable. According to some experiments carried
+ out by Dufour, neat acetylene burnt under certain conditions evolved
+ between 1.0 and 1.8 candle-power per litre- hour; a mixture of 1 volume of
+ acetylene with 1 volume of air evolved 1.4 candle-power; a mixture of 1
+ volume of acetylene with 1.2 volumes of air, 2.25 candle-power; and a
+ mixture of 1 volume of acetylene with 1.3 volumes of air, 2.70
+ candle-power per litre-hour of acetylene in the several mixtures.
+ Averaging the figures, and calculating into terms of acetylene (only)
+ burnt, Dufour found neat acetylene to develop 1.29 candle-power per
+ litre-hour, and acetylene diluted with air to develop 1.51 candle-power.
+ When, however, allowance is made for the cost and trouble of preparing
+ such mixtures the advantage of the process disappears; and moreover it is
+ accompanied by too grave risks, unless conducted on a largo scale and
+ under most highly skilled supervision, to be fit for general employment.
+ </p>
+ <p>
+ Fouché, however, has since found the duty, per cubic foot of neat
+ acetylene consumed in a twin injector burner at the most advantageous rate
+ of 3.2 inches, to be as follows for mixtures with air in the proportions
+ stated:
+ </p>
+<pre xml:space="preserve">
+Percentage of air 0 17 27 33.5
+Candles per cubic feet 38.4 36.0 32.8 26.0
+</pre>
+ <p>
+ At lower pressures, the duty of the acetylene when diluted appears to be
+ relatively somewhat higher. Figures which have been published in regard to
+ a mixture of 30 volumes of air and 70 volumes of acetylene obtained by a
+ particular system of producing such a mixture, known as the "Molet-
+ Boistelle," indicate that the admixture of air causes a slight increase in
+ the illuminating duty obtained from the acetylene in burners of various
+ sizes. The type of burner and the pressure employed in these experiments
+ were not, however, stated. This system has been used at certain stations
+ on the "Midi" railway in France. Nevertheless even where the admixture of
+ air to acetylene is legally permissible, the risk of obtaining a really
+ dangerous product and the nebulous character of the advantages attainable
+ should preclude its adoption.
+ </p>
+ <p>
+ In Great Britain the manufacture, importation, storage, and use of
+ acetylene mixed with air or oxygen, in all proportions and at all
+ pressures, with or without the presence of other substances, is prohibited
+ by an Order in Council dated July 1900; to which prohibition the mixture
+ of acetylene and air that takes place in a burner or contrivance in which
+ the mixture is intended to be burnt, and the admixture of air with
+ acetylene that may unavoidably occur in the first use or recharging of an
+ apparatus (usually a water-to-carbide generator), properly designed and
+ constructed with a view to the production of pure acetylene, are the
+ solitary exceptions.
+ </p>
+ <p>
+ MIXED CARBIDES.--In fact the only processes for diluting acetylene which
+ possess real utility are that of adding vaporised petroleum spirit or
+ benzene to the gas, as was described in Chapter X. under the name of
+ carburetted acetylene, and one other possible method of obtaining a
+ diluted acetylene directly from the gas-generator, to which a few words
+ will now be devoted. [Footnote: Mixtures of acetylene with relatively
+ large proportions of other illuminating gases, such as are referred to on
+ subsequent pages, are also, from one aspect, forms of diluted acetylene.]
+ Calcium carbide is only one particular specimen of a large number of
+ similar metallic compounds, which can be prepared in the electric furnace,
+ or otherwise. Some of those carbides yield acetylene when treated with
+ water, some are not attacked, some give liquid products, and some yield
+ methane, or mixtures of methane and hydrogen. Among the latter is
+ manganese carbide. If, then, a mixture of manganese carbide and calcium
+ carbide is put into an ordinary acetylene generator, the gas evolved will
+ be a mixture of acetylene with methane and hydrogen in proportions
+ depending upon the composition of the carbide mixture. It is clear that a
+ suitable mixture of the carbides might be made by preparing them
+ separately and bulking the whole in the desired proportions; while since
+ manganese carbide can be won in the electric furnace, it might be feasible
+ to charge into such a furnace a mixture of lime, coke, and manganese oxide
+ calculated to yield a simple mixture of the carbides or a kind of double
+ carbide. Following the lines which have been adopted in writing the
+ present book, it is not proposed to discuss the possibility of making
+ mixed carbides; but it may be said in brief that Brame and Lewes have
+ carried out several experiments in this direction, using charges of lime
+ and coke containing (<i>a</i>) up to 20 per cent. of manganese oxide, and
+ (<i>b</i>) more than 60 per cent. of manganese oxide. In neither case did
+ they succeed in obtaining a material which gave a mixture of acetylene and
+ methane when treated with water; in case (<i>a</i>) they found the gas to
+ be practically pure acetylene, so that the carbide must have been calcium
+ carbide only; in case (<i>b</i>) the gas was mainly methane and hydrogen,
+ so that the carbide must have been essentially that of manganese alone.
+ Mixed charges containing between 20 and 60 per cent. of manganese oxide
+ remain to be studied; but whether they would give mixed carbides or no, it
+ would be perfectly simple to mix ready-made carbides of calcium and
+ manganese together, if any demand for a diluted acetylene should arise on
+ a sufficiently large scale. It is, however, somewhat difficult to
+ appreciate the benefits to be obtained from forms of diluted acetylene
+ other than those to which reference is made later in this chapter.
+ </p>
+ <p>
+ There is, nevertheless, one modification of calcium carbide which, in a
+ small but important sphere, finds a useful <i>rôle</i>. It has been
+ pointed out that a carbide containing much calcium phosphide is usually
+ objectionable, because the gas evolved from it requires extra
+ purification, and because there is the (somewhat unlikely) possibility
+ that the acetylene obtained from such material before purification may be
+ spontaneously inflammable. If, now, to the usual furnace charge of lime
+ and coke a sufficient quantity of calcium phosphate is purposely added, it
+ is possible to win a mixture of calcium phosphide and carbide, or, as
+ Bradley, Read, and Jacobs call it, a "carbophosphide of calcium," having
+ the formula Ca_5C_6P_2, which yields a spontaneously inflammable mixture
+ of acetylene, gaseous phosphine, and liquid phosphine when treated with
+ water, and which, therefore, automatically gives a flame when brought into
+ contact with the liquid. The value of this material will be described in
+ Chapter XIII.
+ </p>
+ <p>
+ GAS-ENRICHING.--Other methods of diluting acetylene consist in adding a
+ comparatively small proportion of it to some other gas, and may be
+ considered rather as processes for enriching that other gas with
+ acetylene. Provided the second gas is well chosen, such mixtures exhibit
+ properties which render them peculiarly valuable for special purposes.
+ They have, usually, a far lower upper limit of explosibility than that of
+ neat acetylene, and they admit of safe compression to an extent greatly
+ exceeding that of acetylene itself, while they do not lose illuminating
+ power on compression. The second characteristic is most important, and
+ depends on the phenomena of "partial pressure," which have been referred
+ to in Chapter VI. When a single gas is stored at atmospheric pressure, it
+ is insensibly withstanding on all sides and in all directions a pressure
+ of roughly 15 lb. per square inch, which is the weight of the atmosphere
+ at sea-level; and when a mixture of two gases, X and Y, in equal volumes
+ is similarly stored it, regarded as an entity, is also supporting a
+ pressure of 15 lb. per square inch. But in every 1 volume of that mixture
+ there is only half a volume of X and Y each; and, ignoring the presence of
+ its partner, each half-volume is evenly distributed throughout a space of
+ 1 volume. But since the volume of a gas stands in inverse ratio to the
+ pressure under which it is stored, the half-volume of X in the 1 volume of
+ X + Y apparently stands at a pressure of half an atmosphere, for it has
+ expanded till it fills, from a chemical and physical aspect, the space of
+ 1 volume: suitable tests proving that it exhibits the properties which a
+ gas stored at a pressure of half an atmosphere should do. Therefore, in
+ the mixture under consideration, X and Y are both said to be at a "partial
+ pressure" of half an atmosphere, which is manifestly 7.5 lb. per square
+ inch. Clearly, when a gas is an entity (either an element or one single
+ chemical compound) partial and total pressure are identical. Now, it has
+ been shown that acetylene ceases to be a safe gas to handle when it is
+ stored at a pressure of 2 atmospheres; but the limit of safety really
+ occurs when the gas is stored at a <i>partial</i> pressure of 2
+ atmospheres. Neat acetylene, accordingly, cannot be compressed above the
+ mark 30 lb. shown on a pressure gauge; but diluted acetylene (if the
+ diluent is suitable) may be compressed in safety till the partial pressure
+ of the acetylene itself reaches 2 atmospheres. For instance, a mixture of
+ equal volumes of X and Y (X being acetylene) contains X at a partial
+ pressure of half the total pressure, and may therefore be compressed to (2
+ / 1/2 =) 4 atmospheres before X reaches the partial pressure of 2
+ atmospheres; and therewith the mixture is brought just to the limit of
+ safety, any effect of Y one way or the other being neglected. Similarly, a
+ mixture of 1 volume of acetylene with 4 volumes of Y may be safely
+ compressed to a pressure of (2 / 1/5 =) 10 atmospheres, or, broadly, a
+ mixture in which the percentage of acetylene is <i>x</i> may be safely
+ compressed to a pressure not exceeding (2 / <i>x</i>/100) atmospheres.
+ This fact permits acetylene after proper dilution to be compressed in the
+ same fashion as is allowable in the case of the dissolved and absorbed gas
+ described above.
+ </p>
+ <p>
+ If the latent illuminating power of acetylene is not to be wasted, the
+ diluent must not be selected without thought. Acetylene burns with a very
+ hot flame, the luminosity of which is seriously decreased if the
+ temperature is lowered. As mentioned in Chapter VIII., this may be done by
+ allowing too much air to enter the flame; but it may also be effected to a
+ certain extent by mixing with the acetylene before combustion some
+ combustible gas or vapour which burns at a lower temperature than
+ acetylene itself. Manifestly, therefore, the ideal diluent for acetylene
+ is a substance which possesses as high a flame temperature as acetylene
+ and a certain degree of intrinsic illuminating power, while the lower the
+ flame temperature of the diluent and the less its intrinsic illuminating
+ power, the less efficiently will the acetylene act as an enriching
+ material. According to Love, Hempel, Wedding, and others, if acetylene is
+ mixed with coal-gas in amounts up to 8 per cent. or thereabouts, the
+ illuminating power of the mixture increases about 1 candle for every 1 per
+ cent. of acetylene present: a fact which is usually expressed by saying
+ that with coal-gas the enrichment value of acetylene is 1 candle per 1 per
+ cent. Above 8 per cent., the enrichment value of acetylene rises, Love
+ having found an increase in illuminating power, for each 1 per cent. of
+ acetylene in the mixture, of 1.42 candles with 11.28 per cent. of
+ acetylene; and of 1.54 candles with 17.62 per cent. of acetylene.
+ Theoretically, if the illuminating power of acetylene is taken at 240
+ candles, its enrichment value should be (240 / 100 =) 2.4 candles per 1
+ per cent.; and since, in the case of coal-gas, its actual enrichment value
+ falls seriously below this figure, it is clear that coal-gas is not an
+ economical diluent for it. Moreover, coal-gas can be enriched by other
+ methods much more cheaply than with acetylene. Simple ("blue") water-gas,
+ according to Love, requires more than 10 per cent. of acetylene to be
+ added to it before a luminous flame is produced; while a mixture of 20.3
+ per cent. of acetylene and 79.7 per cent. of water-gas had an illuminating
+ power of 15.47 candles. Every addition to the proportion of acetylene when
+ it amounted to 20 per cent. and upwards of the mixture had a very
+ appreciable effect on the illuminating power of the latter. Thus with
+ 27.84 per cent. of acetylene, the illuminating power of the mixture was
+ 40.87 candles; with 38.00 per cent. of acetylene it was 73.96 candles.
+ Acetylene would not be an economical agent to employ in order to render
+ water-gas an illuminating gas of about the quality of coal-gas, but the
+ economy of enrichment of water-gas by acetylene increases rapidly with the
+ degree of enrichment demanded of it. Carburetted water-gas which, after
+ compression under 16 atmospheres pressure, had an illuminating power of
+ about 17.5 candles, was enriched by additions of acetylene. 4.5 per cent.
+ of acetylene in the mixture gave an illuminating power of 22.69 candles;
+ 8.4 per cent., 29.54 candles; 11.21 per cent., 35.05 candles; 15.06 per
+ cent., 42.19 candles; and 21.44 per cent., 52.61 candles. It is therefore
+ evident that the effect of additions of acetylene on the illuminating
+ power of carburetted water-gas is of the same order as its effect on
+ coal-gas. The enrichment value of the acetylene increases with its
+ proportion in the mixture; but only when the proportion becomes quite
+ considerable, and, therefore, the gas of high illuminating power, does
+ enrichment by acetylene become economical. Methane (marsh-gas), owing to
+ its comparatively high flame temperature, and to the fact that it has an
+ intrinsic, if small, illuminating power, is a better diluent of acetylene
+ than carbon monoxide or hydrogen, in that it preserves to a greater extent
+ the illuminative value of the acetylene.
+ </p>
+ <p>
+ Actually comparisons of the effect of additions of various proportions of
+ a richly illuminating gas, such as acetylene, on the illuminative value of
+ a gas which has little or no inherent illuminating power, are largely
+ vitiated by the want of any systematic method for arriving at the
+ representative illuminative value of any illuminating gas. A statement
+ that the illuminating power of a gas is <i>x</i> candles is, strictly
+ speaking, incomplete, unless it is supplemented by the information that
+ the gas during testing was burnt (1) in a specified type of burner, and
+ (2) either at a specified fixed rate of consumption or so as to afford a
+ light of a certain specified intensity. There is no general agreement,
+ even in respect of the statutory testing of the illuminating power of
+ coal-gas supplies, as to the observance of uniform conditions of burning
+ of the gas under test, and in regard to more highly illuminating gases
+ there is even greater diversity of conditions. Hence figures such as those
+ quoted above for the enrichment value of acetylene inevitably show a
+ certain want of harmony which is in reality due to the imperfection or
+ incompleteness of the modes of testing employed. Relatively to another,
+ one gas appears advantageously merely in virtue of the conditions of
+ assessing illuminating power having been more favourable to it. Therefore
+ enrichment values, such as those given, must always be regarded as only
+ approximately trustworthy in instituting comparisons between either
+ different diluent gases or different enriching agents.
+ </p>
+ <p>
+ ACETYLENE MIXTURES FOR RAILWAY-CARRIAGE LIGHTING.--In modern practice, the
+ gases which are most commonly employed for diluents of acetylene, under
+ the conditions now being considered, are cannel-coal gas (in France) and
+ oil-gas (elsewhere). Fowler has made a series of observations on the
+ illuminating value of mixtures of oil-gas and acetylene. 13.41 per cent.
+ of acetylene improved the illuminating power of oil-gas from 43 to 49
+ candles. Thirty-nine-candle-power oil-gas had its illuminating power
+ raised to about 60 candles by an admixture of 20 per cent. of acetylene,
+ to about 80 candles by 40 per cent. of acetylene, and to about 110 candles
+ by 60 per cent. of acetylene. The difficulty of employing mixtures fairly
+ rich in acetylene, or pure acetylene, for railway- carriage lighting, lies
+ in the poor efficiency of the small burners which yield from such rich gas
+ a light of 15 to 20 candle-power, such as is suitable for the purpose. For
+ the lighting of railway carriages it is seldom deemed necessary to have a
+ flame of more than 20 candle-power, and it is somewhat difficult to obtain
+ such a flame from oil-gas mixtures rich in acetylene, unless the
+ illuminative value of the gas is wasted to a considerable extent.
+ According to Bunte, 15 volumes of coal-gas, 8 volumes of German oil-gas,
+ and 1.5 volumes of acetylene all yield an equal amount of light; from
+ which it follows that 1 volume of acetylene is equivalent to 5.3 volumes
+ of German oil-gas.
+ </p>
+ <p>
+ A lengthy series of experiments upon the illuminating power of mixtures of
+ oil-gas and acetylene in proportions ranging between 10 and 50 per cent.
+ of the latter, consumed in different burners and at different pressures,
+ has been carried out by Borck, of the German State Railway Department. The
+ figures show that per unit of volume such mixtures may give anything up to
+ 6.75 times the light evolved by pure oil-gas; but that the latent
+ illuminating power of the acetylene is less advantageously developed if
+ too much of it is employed. As 20 per cent. of acetylene is the highest
+ proportion which may be legally added to oil- gas in this country, Borck's
+ results for that mixture may be studied:
+ </p>
+<pre xml:space="preserve">
+ ______________________________________________________________________
+| | | | | | | |
+| | | | | | | Propor- |
+| | | | Consump- | | Consump- | tionate |
+| Kind of | No. of | Pres- | tion per | Candle- | tion per | Illum- |
+| Burner. | Burner | sure. | Hour. | Power. | Candle- | inating |
+| | | mm. | Litres. | | Hour. | Power |
+| | | | | | Litres. | to Pure |
+| | | | | | | Oil-Gas.|
+|___________|________|_______|__________|_________|__________|_________|
+| | | | | | | |
+| Bray | 00 | 42 | 82 | 56.2 | 1.15 | 3.38 |
+| " | 000 | 35 | 54 | 28.3 | 1.91 | 4.92 |
+| " | 0000 | 35 | 43.3 | 16 | 2.71 | 4.90 |
+| Oil-gas | | | | | | |
+| burner | 15 | 24 | 21 | 7.25 | 2.89 | 4.53 |
+| " " | 30 | 15 | 22 | 10.5 | 2.09 | 3.57 |
+| " " | 40 | 16 | 33.5 | 20.2 | 1.65 | 3.01 |
+| " " | 60 | 33 | 73 | 45.2 | 1.62 | 3.37 |
+| |
+| The oil-gas from which this mixture was prepared showing: |
+| |
+| Bray | 00 | 34 | 73.5 | 16.6 | 4.42 | ... |
+| " | 000 | 30 | 48 | 6.89 | 6.96 | ... |
+| " | 0000 | 28 | 39 | 3.26 | 11.6 | ... |
+| Oil-gas | | | | | | |
+| burner | 15 | 21 | 19 | 1.6 | 11.8 | ... |
+| " " | 30 | 14 | 21.5 | 2.94 | 7.31 | ... |
+| " " | 40 | 15 | 33 | 6.7 | 4.92 | ... |
+| " " | 60 | 25 | 60 | 13.4 | 4.40 | ... |
+|___________|________|_______|__________|_________|__________|_________|
+</pre>
+ <p>
+ It will be seen that the original oil-gas, when compressed to 10
+ atmospheres, gave a light of 1 candle-hour for an average consumption of
+ 7.66 litres in the Bray burners, and for a consumption of 7.11 litres in
+ the ordinary German oil-gas jets; while the mixture containing 20 per
+ cent. of acetylene evolved the same amount of light for a consumption of
+ 2.02 litres in Bray burners, or of 2.06 litres in the oil-gas jets. Again,
+ taking No. 40 as the most popular and useful size of burner, 1 volume of
+ acetylene oil-gas may be said to be equal to 3 volumes of simple oil-gas,
+ which is the value assigned to the mixture by the German Government
+ officials, who, at the prices ruling there, hold the mixture to be twice
+ as expensive as plain oil-gas per unit of volume, which means that for a
+ given outlay 50 per cent. more light may be obtained from acetylene
+ oil-gas than from oil-gas alone.
+ </p>
+ <p>
+ This comparison of cost is not applicable, as it stands, to compressed
+ oil-gas, with and without enrichment by acetylene, in this country, owing
+ to the oils from which oil-gas is made being much cheaper and of better
+ quality here than in Germany, where a heavy duty is imposed on imported
+ petroleum. Oil-gas as made from Scotch and other good quality gas-oil in
+ this country, usually has, after compression, an illuminating duty of
+ about 8 candles per cubic foot, which is about double that of the
+ compressed German oil-gas as examined by Borck.
+ </p>
+ <p>
+ Hence the following table, containing a summary of results obtained by H.
+ Fowler with compressed oil-gas, as used on English railways, must be
+ accepted rather than the foregoing, in so far as conditions prevailing in
+ this country are concerned. It likewise refers to a mixture of oil-gas and
+ acetylene containing 20 per cent. of acetylene.
+ </p>
+<pre xml:space="preserve">
+ ______________________________________________________________________
+| | | | | | |
+| | | | | | Ratio of |
+| | |Consumption| |Candles per| Illuminating |
+| Burner. |Pressure.| per Hour. |Candle| Cubic Foot| Power to that |
+| | Inches. |Cubic Feet.|Power.| per Hour. |of Oil-gas [1] |
+| | | | | | in the same |
+| | | | | | Burner. |
+|_____________|_________|___________|______|___________|_______________|
+| | | | | | |
+| Oil-gas . . | 0.7 | 0.98 | 12.5 | 12.72 | 1.65 |
+| Bray 000 . | 0.7 | 1.17 | 14.4 | 12.30 | 1.57 |
+| " 0000 . | 0.7 | 0.97 | 10.4 | 10.74 | 1.41 |
+| " 00000 | 0.7 | 0.78 | 5.6 | 7.16 | 1.08 |
+| " 000000 | 0.7 | 0.55 | 1.9 | 3.52 | 1.14 |
+|_____________|_________|___________|______|___________|_______________|
+</pre>
+ <p>
+ [Footnote 1: Data relating to the relative pecuniary values of acetylene
+ (carburetted or not), coal-gas, paraffin, and electricity as heating or
+ illuminating agents, are frequently presented to British readers after
+ simple recalculation into English equivalents of the figures which obtain
+ in France and Germany. Such a method of procedure is utterly incorrect, as
+ it ignores the higher prices of coal, coal-gas, and especially petroleum
+ products on the Continent of Europe, which arise partly from geographical,
+ but mainly from political causes.]
+ </p>
+ <p>
+ The mixture was tried also at higher pressures in the same burners, but
+ with less favourable results in regard to the duty realised. The oil-gas
+ was also tried at various pressures, and the most favourable result is
+ taken for computing the ratio in the last column. It is evident from this
+ table that 1 volume of this acetylene-oil-gas mixture is equal at the most
+ to 1.65 volume of the simple oil-gas. Whether the mixture will prove
+ cheaper under particular conditions must depend on the relative prices of
+ gas-oil and calcium carbide at the works where the gas is made and
+ compressed. At the prevailing prices in most parts of Britain, simple
+ oil-gas is slightly cheaper, but an appreciable rise in the price of gas-
+ oil would render the mixture with acetylene the cheaper illuminant. The
+ fact remains, however, that per unit weight or volume of cylinder into
+ which the gas is compressed, acetylene oil-gas evolves a higher candle-
+ power, or the same candle-power for a longer period, than simple,
+ unenriched British oil-gas. Latterly, however, the incandescent mantle has
+ found application for railway-carriage lighting, and poorer compressed
+ gases have thereby been rendered available. Thus coal-gas, to which a
+ small proportion of acetylene has been added, may advantageously displace
+ the richer oil-gas and acetylene mixtures.
+ </p>
+ <p>
+ Patents have been taken out by Schwander for the preparation of a mixture
+ of acetylene, air, and vaporised petroleum spirit. A current of naturally
+ damp, or artificially moistened, air is led over or through a mass of
+ calcium carbide, whereby the moisture is replaced by an equivalent
+ quantity of acetylene; and this mixture of acetylene and air is
+ carburetted by passing it through a vessel of petroleum spirit in the
+ manner adopted with air-gas. No details as to the composition,
+ illuminating power, and calorific values of the gas so made have been
+ published. It would clearly tend to be of highly indefinite constitution
+ and might range between what would be virtually inferior carburetted
+ acetylene, and a low-grade air-gas. It is also doubtful whether the
+ combustion of such gas would not be accompanied by too grave risks to
+ render the process useful. <br /> <br /> <br />
+ </p>
+ <h2>
+ <a name="linkxii" id="xii">CHAPTER XII</a>
+ </h2>
+ <h3>
+ SUNDRY USES
+ </h3>
+ <p>
+ There are sundry uses for acetylene, and to some extent for carbide, which
+ are not included in what has been said in previous chapters of this book;
+ and to them a few words may be devoted.
+ </p>
+ <p>
+ In orchards and market gardens enormous damage is frequently done to the
+ crops by the ravages of caterpillars of numerous species. These
+ caterpillars cannot be caught by hand, and hitherto it has proved
+ exceedingly difficult to cope with them. However, when they have changed
+ into the perfect state, the corresponding butterflies and moths, like most
+ other winged insects, are strongly attracted by a bright light. As
+ acetylene can easily be burnt in a portable apparatus, and as the burners
+ can be supplied with gas at such comparatively high pressure that the
+ flames are capable of withstanding sharp gusts of wind even when not
+ protected by glass, the brilliant light given by acetylene forms an
+ excellent method of destroying the insects before they have had time to
+ lay their eggs. Two methods of using the light have been tried with
+ astonishing success: in one a naked flame is supported within some
+ receptacle, such as a barrel with one end knocked out, the interior of
+ which is painted heavily with treacle; in the other the flame is supported
+ over an open dish filled with some cheap heavy oil (or perhaps treacle
+ would do equally well). In the first case the insects are attracted by the
+ light and are caught by the adhesive surfaces; in the second they are
+ attracted and singed, and then drowned in, or caught by, the liquid.
+ Either a well-made, powerful, vehicular lamp with its bull's- eye (if any)
+ removed could be used for this purpose, or a portable generator of any
+ kind might be connected with the burner through a flexible tube. It is
+ necessary that the lights should be lit just before dusk when the weather
+ is fine and the nights dark, and for some twenty evenings in June or July,
+ exactly at the period of the year when the perfect insects are coming into
+ existence. In some of the vineyards of Beaujolais, in France, where great
+ havoc has been wrought by the pyralid, a set of 10-candle-power lamps were
+ put up during July 1901, at distances of 150 yards apart, using generators
+ containing 6 oz. of carbide, and dishes filled with water and petroleum 18
+ or 20 inches in diameter. In eighteen nights, some twenty lamps being
+ employed, the total catch of insects was 170,000, or an average of 3200
+ per lamp per night. At French prices, the cost is reported to have been 8
+ centimes per night, or 32 centimes per hectare (2.5 acres). In Germany,
+ where school children are occasionally paid for destroying noxious moths,
+ two acetylene lamps burning for twelve evenings succeeded in catching
+ twice as many insects as the whole juvenile population of a village during
+ August 1902. A similar process has been recommended for the destruction of
+ the malarial mosquito, and should prove of great service to mankind in
+ infected districts. The superiority of acetylene in respect of brilliancy
+ and portability will at once suggest its employment as the illuminant in
+ the "light" moth-traps which entomologists use for entrapping moths. In
+ these traps, the insects, attracted by the light, flutter down panes of
+ glass, so inclined that ultimate escape is improbable; while they are
+ protected from injury through contact with the flame by moans of an
+ intervening sheet of glass.
+ </p>
+ <p>
+ Methods of spraying with carbide dust have been found useful in treating
+ mildew in vines; while a process of burying small quantities of carbide at
+ the roots has proved highly efficacious in exterminating phylloxera in the
+ French and Spanish vineyards. It was originally believed that the
+ impurities of the slowly formed acetylene, the phosphine in particular,
+ acted as toxic agents upon the phylloxera; and therefore carbide
+ containing an extra amount of decomposable phosphides was specially
+ manufactured for the vine-growers. But more recently it has been argued,
+ with some show of reason, that the acetylene itself plays a part in the
+ process, the effects produced being said to be too great to be ascribed
+ wholly to the phosphine. It is well known that many hydrocarbon vapours,
+ such as the vapour of benzene or of naphthalene, have a highly toxic
+ action on low organisms, and the destructive effect of acetylene on
+ phylloxera may be akin to this action.
+ </p>
+ <p>
+ As gaseous acetylene will bear a certain amount of pressure in safety--a
+ pressure falling somewhat short of one effective atmosphere--and as
+ pressure naturally rises in a generating apparatus where calcium carbide
+ reacts with water, it becomes possible to use this pressure as a source of
+ energy for several purposes. The pressure of the gas may, in fact, be
+ employed either to force a stream of liquid through a pipe, or to propel
+ certain mechanism. An apparatus has been constructed in France on the
+ lines of some portable fire-extinguishing appliances in which the pressure
+ set up by the evolution of acetylene in a closed space produces a spray of
+ water charged with lime and gas under the pressure obtaining; the liquid
+ being thrown over growing vines or other plants in order to destroy
+ parasitic and other forms of life. The apparatus consists of a metal
+ cylinder fitted with straps so that it can be carried by man or beast. At
+ one end it has an attachment for a flexible pipe, at the other end a
+ perforated basket for carbide introduced and withdrawn through a
+ "man-hole" that can be tightly closed. The cylinder is filled with water
+ to a point just below the bottom of the basket when the basket is
+ uppermost; the carbide charge is then inserted, and the cover fastened
+ down. As long as the cylinder is carried in the same position, no reaction
+ between the carbide and the water occurs, and consequently no pressure
+ arises; but on inverting the vessel, the carbide is wetted, and acetylene
+ is liberated in the interior. On opening the cock on the outlet pipe, a
+ stream of liquid issues and may be directed as required. By charging the
+ cylinder in the first place with a solution of copper sulphate, the liquid
+ ejected becomes a solution and suspension of copper and calcium salts and
+ hydroxides, resembling "Bordeaux mixture," and may be employed as such. In
+ addition, it is saturated with acetylene which adds to its value as a
+ germicide.
+ </p>
+ <p>
+ The effective gas pressure set up in a closed generator has also been
+ employed in Italy to drive a gas-turbine, and so to produce motion. The
+ plant has been designed for use in lighthouses where acetylene is burnt,
+ and where a revolving or flashing light is required. The gas outlet from a
+ suitably arranged generator communicates with the inlet of a gas- turbine,
+ and the outlet of the turbine is connected to a pipe leading to the
+ acetylene burners. The motion of the turbine is employed to rotate
+ screens, coloured glasses, or any desired optical arrangements round the
+ flames; or, in other situations, periodically to open and close a cock on
+ the gas-main leading to the burners. In the latter case, a pilot flame fed
+ separately is always alight, and serves to ignite the gas issuing from the
+ main burners when the cock is opened.
+ </p>
+ <p>
+ Another use for acetylene, which is only dependent upon a suitably lowered
+ price for carbide to become of some importance, consists in the
+ preparation of a black pigment to replace ordinary lampblack. One method
+ for this purpose has been elaborated by Hubou. Acetylene is prepared from
+ carbide smalls or good carbide, according to price, and the gas is pumped
+ into small steel cylinders to a pressure of 2 atmospheres. An electric
+ spark is then passed, and the gas, standing at its limit of safety,
+ immediately dissociates, yielding a quantitative amount of hydrogen and
+ free carbon. The hydrogen is drawn off, collected in holders, and used for
+ any convenient purpose; the carbon is withdrawn from the vessel, and is
+ ready for sale. At present the pigment is much too expensive, at least in
+ British conditions, to be available in the manufacture of black paint; but
+ its price would justify its employment in the preparation of the best
+ grades of printers' ink. One of the authors has examined an average sample
+ and has found it fully equal in every way to blacks, such as those termed
+ "spirit blacks," which fetch a price considerably above their real value.
+ It has a pure black cast of tint, is free from greasy matter, and can
+ therefore easily be ground into water, or into linseed oil without
+ interfering with the drying properties of the latter. Acetylene black has
+ also been tried in calico printing, and has given far better results in
+ tone and strength than other blacks per unit weight of pigment. It may be
+ added that the actual yield of pigment from creosote oils, the commonest
+ raw material for the preparation of lampblack ("vegetable black"), seldom
+ exceeds 20 or 25 per cent., although the oil itself contains some 80 per
+ cent, of carbon. The yield from acetylene is clearly about 90 per cent.,
+ or from calcium carbide nearly 37.5 per cent, of the original weight.
+ </p>
+ <p>
+ An objection urged against the Hubou process is that only small quantities
+ of the gas can be treated with the spark at one time; if the cylinders are
+ too large, it is stated, tarry by-products are formed. A second method of
+ preparing lampblack (or graphite) from acetylene is that devised by Frank,
+ and depends on utilising the reactions between carbon monoxide or dioxide
+ and acetylene or calcium carbide, which have already been sketched in
+ Chapter VI. When acetylene is employed, the yield is pure carbon, for the
+ only by-product is water vapour; but if the carbide process is adopted,
+ the carbon remains mixed with calcium oxide. Possibly such a material as
+ Frank's carbide process would give, viz., 36 parts by weight of carbon
+ mixed with 56 parts of quicklime or 60 parts of carbon mixed with 112
+ parts of quicklime, might answer the purpose of a pigment in some black
+ paints where the amount of ash left on ignition is not subject to
+ specification. Naturally, however, the lime might be washed away from the
+ carbon by treatment with hydrochloric acid; but the cost of such a
+ purifying operation would probably render the residual pigment too
+ expensive to be of much service except (conceivably) in the manufacture of
+ certain grades of printers' ink, for which purpose it might compete with
+ the carbon obtainable by the Hubou process already referred to.
+ </p>
+ <p>
+ Acetylene tetrachloride, or tetrachlorethane, C_2H_2Cl_4, is now produced
+ for sale as a solvent for chlorine, sulphur, phosphorus, and organic
+ substances such as fats. It may be obtained by the direct combination of
+ acetylene and chlorine as explained in Chapter VI., but the liability of
+ the reaction to take place with explosive violence would preclude the
+ direct application of it on a commercial scale. Processes free from such
+ risk have now, however, been devised for the production of
+ tetrachlorethane. One patented by the Salzbergwerk Neu-Stassfurt consists
+ in passing acetylene into a mixture of finely divided iron and chloride of
+ sulphur. The iron acts as a catalytic. The liquid is kept cool, and as
+ soon as the acetylene passes through unabsorbed, its introduction is
+ stopped and chlorine is passed in. Acetylene and chlorine are then passed
+ in alternately until the liquid finally is saturated with acetylene. The
+ tetrachlorethane, boiling at 147° C., is then distilled off, and the
+ residual sulphur is reconverted to the chloride for use again in the
+ process. A similar process in which the chlorine is used in excess is
+ applicable also to the production of hexachlorethane.
+ </p>
+ <p>
+ Dependent upon price, again, are several uses for calcium carbide as a
+ metallurgical or reducing reagent; but as those are uses for carbide only
+ as distinguished from acetylene, they do not fall within the purview of
+ the present book.
+ </p>
+ <p>
+ When discussing, in Chapter III., methods for disposing of the lime sludge
+ coming from an acetylene generator, it was stated that on occasion a use
+ could be found for this material. If the carbide has been entirely
+ decomposed in an apparatus free from overheating, the waste lime is
+ recovered as a solid mass or as a cream of lime practically pure white in
+ colour. Sometimes, however, as explained in Chapter II., the lime sludge
+ is of a bluish grey tint, even in cases where the carbide decomposed was
+ of good quality and there was no overheating in the generator. Such
+ discoloration is of little moment for most of the uses to which the sludge
+ may be put. The residue withdrawn from a carbide-to-water generator is
+ usually quite fluid; but when allowed to rest in a suitable pit or tank,
+ it settles down to a semi-solid or pasty mass which contains on a rough
+ average 47 per cent. of water and 53 per cent. of solid matter, the amount
+ of lime present, calculated as calcium oxide, being about 40 per cent.
+ Since 64 parts by weight of pure calcium carbide yield 74 parts of dry
+ calcium hydroxide, it may be said that 1 part of ordinary commercial
+ carbide should yield approximately 1.1 parts of dry residue, or 2.1 parts
+ of a sludge containing 47 per cent. of moisture; and sludge of this
+ character has been stated by Vogel to weigh about 22.5 cwt. per cubic
+ yard.
+ </p>
+ <p>
+ Experience has shown that those pasty carbide residues can be employed
+ very satisfactorily, and to the best advantage from the maker's point of
+ view, by builders and decorators for the preparation of ordinary mortar or
+ lime-wash. The mortar made from acetylene lime has been found equal in
+ strength and other properties to mortar compounded from fresh slaked lime;
+ while the distemper prepared by diluting the sludge has been used most
+ successfully in all places where a lime-wash is required, <i>e.g.</i>, on
+ fruit-trees, on cattle-pens, farm-buildings, factories, and the "offices"
+ of a residence. Many of the village installations abroad sell their sludge
+ to builders for the above-mentioned purposes at such a price that their
+ revenue accounts are materially benefited by the additional income. The
+ sludge is also found serviceable for softening the feed-water of steam
+ boilers by the common liming process; although it has been stated that the
+ material contains certain impurities--notably "fatty matter"--which
+ becomes hydrolysed by the steam, yielding fatty acids that act corrosively
+ upon the boiler-plates. This assertion would appear to require
+ substantiation, but a patent has been taken out for a process of drying
+ the sludge at a temperature of 150° to 200° C. in order to remove the
+ harmful matter by the action of the steam evolved. So purified, it is
+ claimed, the lime becomes fit for treating any hard potable or boiler-
+ feed water. It is very doubtful, however, whether the intrinsic value of
+ acetylene lime is such in comparison with the price of fresh lime that,
+ with whatever object in view, it would bear the cost of any method of
+ artificial drying if obtained from the generators in a pasty state.
+ </p>
+ <p>
+ When, on the other hand, the residue is naturally dry, or nearly so, it is
+ exactly equal to an equivalent quantity of quick or slaked lime as a
+ dressing for soil. In this last connexion, however, it must be remembered
+ that only certain soils are improved by an addition of lime in any shape,
+ and therefore carbide residues must not be used blindly; but if analysis
+ indicates that a particular plot of ground would derive benefit from an
+ application of lime, acetylene lime is precisely as good as any other
+ description. Naturally a residue containing unspent carbide, or
+ contaminated with tarry matter, is essentially valueless (except as
+ mentioned below); while it must not be forgotten that a solid residue if
+ it is exposed to air, or a pasty residue if not kept under water, will
+ lose many of its useful properties, because it will be partially converted
+ into calcium carbonate or chalk.
+ </p>
+ <p>
+ Nevertheless, in some respects, the residue from a good acetylene
+ generator is a more valuable material, agriculturally speaking, than pure
+ lime. It contains a certain amount of sulphur, &amp;c., and it therefore
+ somewhat resembles the spent or gas lime of the coal-gas industry. This
+ sulphur, together, no doubt, with the traces of acetylene clinging to it,
+ renders the residue a valuable material for killing the worms and vermin
+ which tend to infest heavily manured and under-cultivated soil. Acetylene
+ lime has been found efficacious in exterminating the "finger-and-toe" of
+ carrots, the "peach-curl" of peach-trees, and in preventing cabbages from
+ being "clubbed." It may be applied to the ground alone, or after admixture
+ with some soil or stable manure. The residue may also be employed, either
+ alone or mixed with some agglomerate, in the construction of garden paths
+ and the like.
+ </p>
+ <p>
+ If the residues are suitably diluted with water and boiled with (say)
+ twice their original weight of flowers of sulphur, the product consists of
+ a mixture of various compounds of calcium and sulphur, or calcium
+ sulphides--which remain partly in solution and partly in the solid state.
+ This material, used either as a liquid spray or as a moist dressing, has
+ been said to prove a useful garden insecticide and weed-killer.
+ </p>
+ <p>
+ There are also numerous applications of the acetylene light, each of much
+ value, but involving no new principle which need be noticed. The light is
+ so actinic, or rich in rays acting upon silver salts, that it is
+ peculiarly useful to the photographer, either for portraiture or for his
+ various positive printing operations. Acetylene is very convenient for
+ optical lantern work on the small scale, or where the oxy-hydrogen or
+ oxy-coal-gas light cannot be used. Its intensity and small size make its
+ self-luminous flame preferable on optical grounds to the oil-lamp or the
+ coal-gas mantle; but the illuminating surface is nevertheless too large to
+ give the best results behind such condensers as have been carefully worked
+ to suit a source of light scarcely exceeding the dimensions of a point.
+ For lantern displays on very large screens, or for the projection of a
+ powerful beam of light to great distances in one direction (as in night
+ signalling, &amp;c.), the acetylene blowpipe fed with pure oxygen, or with
+ air containing more than its normal proportion of oxygen, which is
+ discussed in Chapter IX., is specially valuable, more particularly if the
+ ordinary cylinder of lime is replaced by one of magnesia, zirconia, or
+ other highly refractory oxide. <br /> <br /> <br />
+ </p>
+ <h2>
+ <a name="linkxiii" id="xiii">CHAPTER XIII</a>
+ </h2>
+ <h3>
+ PORTABLE ACETYLENE LAMPS AND PLANT
+ </h3>
+ <p>
+ It will be apparent from what has been said in past chapters that the
+ construction of a satisfactory generator for portable purposes must be a
+ problem of considerable complexity. A fixed acetylene installation tends
+ to work the more smoothly, and the gas evolved therefrom to burn the more
+ pleasantly, the more technically perfect the various subsidiary items of
+ the plant are; that is to say, the more thoroughly the acetylene is
+ purified, dried, and delivered at a strictly constant pressure to the
+ burners and stoves. Moreover, the efficient behaviour of the generator
+ itself will depend more upon the mechanical excellence and solidity of its
+ construction than (with one or two exceptions) upon the precise system to
+ which it belongs. And, lastly, the installation will, broadly speaking,
+ work the better, the larger the holder is in proportion to the demands
+ ever made upon it; while that holder will perform the whole duty of a
+ gasholder more effectually if it belongs to the rising variety than if it
+ is a displacement holder. All these requirements of a good acetylene
+ apparatus have to be sacrificed to a greater or less extent in portable
+ generators; and since the sacrifice becomes more serious as the generator
+ is made smaller and lighter in weight, it may be said in general terms
+ that the smaller a portable (or, indeed, other) acetylene apparatus is,
+ the less complete or permanent satisfaction will it give its user. Again,
+ small portable apparatus are only needed to develop intensities of light
+ insignificant in comparison with those which may easily be won from
+ acetylene on a larger scale; they are therefore fitted with smaller
+ burners, and those burners are not merely small in terms of consumption
+ and illuminating power, but not infrequently are very badly constructed,
+ and are relatively deficient in economy or duty. Thus any comparisons
+ which may be made on lines similar to those adopted in Chapter I., or
+ between unit weights, volumes, or monetary equivalents of calcium carbide,
+ paraffin, candles, and colza oil, become utterly incorrect if the carbide
+ is only decomposed in a small portable generator fitted with an
+ inefficient jet; first, because the latent illuminating power of the
+ acetylene evolved is largely wasted; secondly, because any gas produced
+ over and above that capable of instant combustion must be blown off from a
+ vent-pipe; and thirdly, because the carbide itself tends to be imperfectly
+ decomposed, either through a defect in the construction of the lamp, or
+ through the brief and interrupted requirements of the consumer.
+ </p>
+ <p>
+ In several important respects portable acetylene apparatus may be divided
+ into two classes from a practical point of view. There is the portable
+ table or stand lamp intended for use in an occupied room, and there is the
+ hand or supported lamp intended for the illumination of vehicles or
+ open-air spaces. Economy apart, no difficulty arises from imperfect
+ combustion or escape of unburnt gas from an outdoor lamp, but in a room
+ the presence of unburnt acetylene must always be offensive even if it is
+ not dangerous; while the combustion products of the impurities--and in a
+ portable generator acetylene cannot be chemically purified--are highly
+ objectionable. It is simply a matter of good design to render any form of
+ portable apparatus safe against explosion (employment of proper carbide
+ being assumed), for one or more vent-pipes can always be inserted in the
+ proper places; but from an indoor lamp those vent-pipes cannot be made to
+ discharge into a place of safety, while, as stated before, a generator in
+ which the vent-pipes come into action with any frequency is but an
+ extravagant piece of apparatus for the decomposition of so costly a
+ material as calcium carbide. Looked at from one aspect the holder of a
+ fixed apparatus is merely an economical substitute for the wasteful vent-
+ pipe, because it is a place in which acetylene can be held in reserve
+ whenever the make exceeds the consumption in speed. It is perhaps possible
+ to conceive of a large table acetylene lamp fitted with a water- sealed
+ rising holder; but for vehicular purposes the displacement holder is
+ practically the only one available, and in small apparatus it becomes too
+ minute in size to be of much service as a store for the gas produced by
+ after-generation. Other forms of holder have been suggested by inventors,
+ such as a collapsible bag of india-rubber or the like; but rubber is too
+ porous, weak, and perishable a material to be altogether suitable. If it
+ is possible, by bringing carbide and water into mutual contact in
+ predetermined quantities, to produce gas at a uniform rate, and at one
+ which corresponds with the requirements of the burner, in a small
+ apparatus--and experience has shown it to be possible within moderately
+ satisfactory limits--it is manifest that the holder is only needed to take
+ up the gas of after-generation; and in Chapters II. and III. it was
+ pointed out that after-generation only occurs when water is brought into
+ contact with an excess of carbide. If, then, the opposite system of
+ construction is adopted, and carbide is fed into water mechanically, no
+ after-generation can take place; and provided the make of gas can be
+ controlled in a small carbide-feed generator as accurately as is possible
+ in a small water-to-carbide generator, the carbide-feed principle will
+ exhibit even greater advantages in portable apparatus than it does in
+ plant of domestic size. Naturally almost every variety of carbide-feeding
+ gear, especially when small, requires or prefers granulated (or granulated
+ and "treated") carbide; and granulated carbide must inevitably be
+ considerably more expensive per unit of light evolved than the large
+ material, but probably in the application to which the average portable
+ acetylene apparatus is likely to be put, strict economy is not of first
+ consequence. In portable acetylene generators of the carbide-feed type,
+ the supply is generally governed by the movements of a mushroom-headed or
+ conical valve at the mouth of a conical carbide vessel; such movements
+ occurring in sympathy with the alterations in level of the water in the
+ decomposing chamber, which is essentially a small displacement holder
+ also, or being produced by the contraction of a flexible chamber through
+ which the gas passes on its way to the burner. So far as it is safe to
+ speak definitely on a matter of this kind, the carbide-feed device appears
+ to work satisfactorily in a stationary (<i>e.g.</i>, table) lamp; but it
+ is highly questionable whether it could be applied to a vehicular
+ apparatus exposed to any sensible amount of vibration. The device is
+ satisfactory on the table of an occupied room so far, be it understood, as
+ any small portable generators can be: it has no holder, but since no
+ after-generation occurs, no holder is needed; still the combustion
+ products contaminate the room with all the sulphur and phosphorus of the
+ crude acetylene.
+ </p>
+ <p>
+ For vehicular lamps, and probably for hand lanterns, the water-to-carbide
+ system has practically no alternative (among actual generators), and
+ safety and convenience have to be gained at the expense of the carbide. In
+ such apparatus the supply of water is usually controlled ultimately by
+ pressure, though a hand-operated needle-valve is frequently put on the
+ water tube. The water actually reaches the carbide either by dropping from
+ a jet, by passing along, upwards or downwards, a "wick" such as is used in
+ oil-lamps, or by percolating through a mass of porous material like felt.
+ The carbide is held in a chamber closed except at the gas exit to the
+ burner and at the inlet from the water reservoir: so that if gas is
+ produced more rapidly than the burner takes it, more water is prevented
+ from entering, or the water already present is driven backwards out of the
+ decomposing chamber into some adjoining receptacle. It is impossible to
+ describe in detail all the lamps which have been constructed or proposed
+ for vehicular use; and therefore the subject must be approached in general
+ terms, discussing simply the principles involved in the design of a safe
+ portable generator.
+ </p>
+ <p>
+ In all portable apparatus, and indeed in generators of larger dimensions,
+ the decomposing chamber must be so constructed that it can never, even by
+ wrong manipulation, be sealed hermetically against the atmosphere. If
+ there is a cock on the water inlet tube which is capable of being
+ completely shut, there must be no cock between the decomposing chamber and
+ the burner. If there is a cock between the carbide vessel and the burner,
+ the water inlet tube must only be closed by the water, being water-sealed,
+ in fact, so that if pressure rises among the carbide the surplus gas may
+ blow the seal or bubble through the water in the reservoir. If the
+ water-supply is mainly controlled by a needle-valve, it is useful to
+ connect the burner with the carbide vessel through a short length of
+ rubber tube; and if this plan is adopted, a cock can, if desired, be put
+ close to the burner. The rubber should not be allowed to form a bend
+ hanging down, or water vapour, &amp;c., may condense and extinguish the
+ flame. In any case there should be a steady fall from the burner to the
+ decomposing chamber, or to some separate catch-pit for the products of
+ condensation. Much of the success attainable with small generators will
+ depend on the water used. If it is contaminated with undissolved matter,
+ the dirt will eventually block the fine orifices, especially the
+ needle-valve, or will choke the pores of the wick or the felt pad. If the
+ water contains an appreciable amount of "temporary hardness," and if it
+ becomes heated much in the lamp, fur will be deposited sooner or later,
+ and will obviously give trouble. Where the water reservoir is at the upper
+ part of the lamp, and the liquid is exposed to the heat of the flame, fur
+ will appear quickly if the water is hard. Considerable benefit would
+ accrue to the user of a portable lamp by the employment of rain water
+ filtered, if necessary, through fabric or paper. The danger of freezing in
+ very severe weather may be prevented by the use of calcium chloride, or
+ preferably, perhaps, methylated spirit in the water (<i>cf.</i> Chapter
+ III., p. 92). The disfavour with which cycle and motor acetylene lamps are
+ frequently regarded by nocturnal travellers, other than the users thereof,
+ is due to thoughtless design in the optical part of such lamps, and is no
+ argument against the employment of acetylene. By proper shading or
+ deflection of the rays, the eyes of human beings and horses can be
+ sufficiently protected from the glare, and the whole of the illumination
+ concentrated more perfectly on the road surface and the lower part of
+ approaching objects--a beam of light never reaching a height of 5 feet
+ above the ground is all that is needed to satisfy all parties.
+ </p>
+ <p>
+ As the size of the generator rises, conditions naturally become more
+ suited to the construction of a satisfactory apparatus; until generators
+ intended to supply light to the whole of (say) a railway carriage, or the
+ head and cab lamps of a locomotive, or for the outside and inside lighting
+ of an omnibus are essentially generators of domestic dimensions somewhat
+ altered in internal construction to withstand vibration and agitation. As
+ a rule there is plenty of space at the side of a locomotive to carry a
+ generator fitted with a displacement holder of sufficient size, which is
+ made tall rather than wide, to prevent the water moving about more than
+ necessary. From the boiler, too, steam can be supplied to a coil to keep
+ the liquid from freezing in severe weather. Such apparatus need not be
+ described at length, for they can be, and are, made on lines resembling
+ those of domestic generators, though more compactly, and having always a
+ governor to give a constant pressure. For carriage lighting any ordinary
+ type of generator, preferably, perhaps, fitted with a displacement holder,
+ can be erected either in each corridor carriage, or in a brake van at the
+ end of the train. Purifiers may be added, if desired, to save the burners
+ from corrosion; but the consumption of unpurified gas will seldom be
+ attended by hygienic disadvantages, because the burners will be contained
+ in closed lamps, ventilating into the outside air. The generator, also,
+ may conveniently be so constructed that it is fed with carbide from above
+ the roof, and emptied of lime sludge from below the floor of the vehicle.
+ It can hardly be said that the use of acetylene generated on board adds a
+ sensible risk in case of collision. In the event of a subsequent fire, the
+ gas in the generator would burn, but not explode; but in view of the
+ greater illuminating power per unit volume of carbide than per equal
+ volume of compressed oil- gas, a portable acetylene generator should be
+ somewhat less objectionable than broken cylinders of oil-gas if a fire
+ should follow a railway accident of the usual kind. More particularly by
+ the use of "cartridges" of carbide, a railway carriage generator can be
+ constructed of sufficient capacity to afford light for a long journey, or
+ even a double journey, so that attention would be only required (in the
+ ordinary way) at one end of the line.
+ </p>
+ <p>
+ Passing on from the generators used for the lighting of vehicles and for
+ portable lamps for indoor lighting to the considerably larger portable
+ generators now constructed for the supply of acetylene for welding
+ purposes and for "flare" lamps, it will be evident that they may embody
+ most or all of the points which are essential to the proper working of a
+ fixed generator for the supply of a small establishment. The holder will
+ generally be of the displacement type, but some of these larger portable
+ generators are equipped with a rising holder. The generators are,
+ naturally, automatic in action, but may be either of the water-to-carbide
+ or carbide-to-water type--the latter being preferable in the larger sizes
+ intended for use with the oxy-acetylene blow-pipe for welding, &amp;c.,
+ for which use a relatively large though intermittent supply of acetylene
+ is called for. The apparatus is either carried by means of handles or
+ poles attached to it, or is mounted on a wheelbarrow or truck for
+ convenience of transport to the place where it is to be used. The so
+ called "flare" lamps, which are high power burners mounted, with or
+ without a reflector, above a portable generator, are extremely useful for
+ lighting open spaces where work has to be carried on temporarily after
+ nightfall, and are rapidly displacing oil-flares of the Lucigen type for
+ such purposes.
+ </p>
+ <p>
+ The use of "cartridges" of calcium carbide has already been briefly
+ referred to in Chapters II. and III. These cartridges are usually either
+ receptacles of thin sheet-metal, say tin plate, or packages of carbide
+ wrapped up in grease proof paper or the like. If of metal, they may have a
+ lid which is detached or perforated before they are put into the
+ generator, or the generator (when automatic and of domestic size) may be
+ so arranged that a cartridge is punctured in one or more places whenever
+ more gas is required. If wrapped in paper, the cartridges may be dropped
+ into water by an automatic generator at the proper times, the liquid then
+ loosening the gum and so gaining access to the interior; or one spot may
+ be covered by a drape of porous material (felt) only, through which the
+ water penetrates slowly. The substance inside the cartridge may be
+ ordinary, granulated, or "treated" carbide. Cartridges or "sticks" of
+ carbide are also made without wrappings, either by moistening powdered
+ carbide with oil and compressing the whole into moulds, or by compressing
+ dry carbide dust and immersing the sticks in oil or molten grease. The
+ former process is said to cause the carbide to take up too much oil, so
+ that sticks made by the second method are reputed preferable. All these
+ cartridges have the advantage over common carbide of being more permanent
+ in damp air, of being symmetrical in shape, of decomposing at a known
+ speed, and of liberating acetylene in known quantity; but evidently they
+ are more expensive, owing to the cost of preparing them, &amp;c. They may
+ be made more cheaply from the dust produced in the braking of carbide, but
+ in that case the yield of gas will be relatively low.
+ </p>
+ <p>
+ It is manifest that, where space is to spare, purifiers containing the
+ materials mentioned in Chapter V. can be added to any portable acetylene
+ apparatus, provided also that the extra weight is not prohibitive. Cycle
+ lamps and motor lamps must burn an unpurified gas unpurified from
+ phosphorus and sulphur; but it is always good and advisable to filter the
+ acetylene from dust by a plug of cotton wool or the like, in order to keep
+ the burners as clear as may be. A burner with a screwed needle for
+ cleaning is always advantageous. Formerly the burners used on portable
+ acetylene lamps were usually of the single jet or rat-tail, or the union
+ jet or fish tail type, and exhibited in an intensified form, on account of
+ their small orifices, all the faults of these types of burners for the
+ consumption of acetylene (see Chapter VIII.). Now, however, there are
+ numerous special burners adapted for use in acetylene cycle and motor
+ lamps, &amp;c., and many of these are of the impinging jet type, and some
+ have steatite heads to prevent distortion by the heat. One such cycle-
+ lamp burner, as sold in England by L. Wiener, of Fore Street, London, is
+ shown in Fig. 21. A burner constructed like the "Kona" (Chapter VIII.) is
+ made in small sizes (6, 8 and 10 litres per hour) for use in vehicular
+ lamps, under the name of the "Konette," by Falk, Stadelmann and Co., Ltd.,
+ of London, who also make a number of other small impinging jet burners. A
+ single jet injector burner on the "Phôs" principle is made in small sizes
+ by the Phôs Co., of London, specially for use in lamps on vehicles.
+ </p>
+ <p class="ctr">
+ <a href="images/304.png"><img src="images/304th.png"
+ alt="FIG. 21.--CYCLE-LAMP BURNER NO. 96042A" /></a>
+ </p>
+ <p>
+ Nevertheless, although satisfactory medium-sized vehicular lamps for the
+ generation of acetylene have been constructed, the best way of using
+ acetylene for all such employments as these is to carry it ready made in a
+ state of compression. For railway purposes, where an oil-gas plant is in
+ existence, and where it is merely desired to obtain a somewhat brighter
+ light, the oil-gas may be enriched with 20 per cent. of acetylene, and the
+ mixed gas pumped into the same cylinders to a pressure of 10 atmospheres,
+ as mentioned in Chapter XI.; the only alteration necessary being the
+ substitution of suitable small burners for the common oil-gas jets. As far
+ as the plant is concerned, all that is required is a good acetylene
+ generator, purifier, and holder from which the acetylene can be drawn or
+ forced through a meter into a larger storage holder, the meter being
+ connected by gearing with another meter on the pipe leading from the
+ oil-gas holder to the common holder, so that the necessary proportions of
+ the two gases shall be introduced into the common holder simultaneously.
+ From this final holder the enriched gas will be pumped into the cylinders
+ or into a storage cylinder, by means of a thoroughly cooled pump, so that
+ the heat set free by the compression may be safely dissipated.
+ </p>
+ <p>
+ Whenever still better light is required in railway carriages, as also for
+ the illumination of large, constantly used vehicles, such as omnibuses,
+ the acetone process (<i>cf.</i> Chapter XI.) exhibits notable advantages.
+ The light so obtained is the light of neat acetylene, but the gas is
+ acetylene having an upper limit of explosibility much lower than usual
+ because of the vapour of acetone in it. In all other respects the presence
+ of the acetone will be unnoticeable, for it is a fairly pure organic
+ chemical body, which burns in the flame completely to carbon dioxide and
+ water, exactly as acetylene itself does. If the acetylene is merely
+ compressed into porous matter without acetone, the gas burnt is acetylene
+ simply; but per unit of volume or weight the cylinders will not be capable
+ of developing so much light.
+ </p>
+ <p>
+ In the United States, at least one railway system (The Great Northern) has
+ a number of its passenger coaches lighted by means of plain acetylene
+ carried in a state of compression in cylinders without porous matter. The
+ gas is generated, filtered from dust, and stored in an ordinary rising
+ holder at a factory alongside the line; being drawn from this holder
+ through a drier to extract moisture, and through a safety device, by a
+ pump which, in three stages, compresses the acetylene into large storage
+ reservoirs. The safety device consists of a heavy steel cylinder filled
+ with some porous substance which, like the similar material of the acetone
+ cylinders, prevents any danger of the acetylene contained in the
+ water-sealed holder being implicated in an explosion starting backwards
+ from the compression, by extinguishing any spark which might be produced
+ there. The plant on the trains comprises a suitable number of cylinders,
+ filled by contact with the large stores of gas to a pressure of 10
+ atmospheres, pipes of fusible metal communicating with the lamps, and
+ ordinary half-foot acetylene burners. The cylinders are provided with
+ fusible plugs, so that, in the event of a fire, they and the service-
+ pipes would melt, allowing the gas to escape freely and burn in the air,
+ instead of exploding or dissociating explosively within the cylinders
+ should the latter be heated by any burning woodwork or the like. It is
+ stated that this plan of using acetylene enables a quantity of gas to be
+ carried under each coach which is sufficient for a run of from 53 to 70
+ hours' duration, or of over 3600 miles; that is to say, enables the train,
+ in the conditions obtaining on the line in question, to make a complete
+ "round trip" without exhaustion of its store of artificial light. The
+ system has been in operation for some years, and appears to have been so
+ carefully managed that no accident has arisen; but it is clear that
+ elements of danger are present which are eliminated when the cylinders are
+ loaded with porous matter and acetone. The use of a similar system of
+ compressed acetylene train lighting in South America has been attended
+ with a disastrous explosion, involving loss of life.
+ </p>
+ <p>
+ It may safely be said that the acetone system, or less conveniently
+ perhaps the mere compression into porous matter, is the best to adopt for
+ the table-lamp which is to be used in occupied rooms Small cylinders of
+ such shapes as to form an elegant base for a table-lamp on more or less
+ conventional lines would be easy to make. They would be perfectly safe to
+ handle. If accidentally or wilfully upset, no harm would arise. By
+ deliberate ill-treatment they might be burst, or the gas-pipe fractured
+ below the reducing valve, so that gas would escape under pressure for a
+ time; but short of this they would be as devoid of extra clangor in times
+ of fire as the candle or the coal-gas burner. Moreover, they would only
+ contaminate the air with carbon dioxide and water vapour, for the gas is
+ purified before compression; and modern investigations have conclusively
+ demonstrated that the ill effects produced in the air of an imperfectly
+ ventilated room by the extravagant consumption of coal-gas depend on the
+ accumulation of the combustion products of the sulphur in the gas rather
+ than upon the carbon dioxide set free.
+ </p>
+ <p>
+ One particular application of the portable acetylene apparatus is of
+ special interest. As calcium carbide evolves an inflammable gas when it
+ merely comes into contact with water, it becomes possible to throw into
+ the sea or river, by hand or by ejection from a mortar, a species of bomb
+ or portable generator which is capable of emitting a powerful beam of
+ light if only facilities are present for inflaming the acetylene
+ generated; and it is quite easy so to arrange the interior of such
+ apparatus that they can be kept ready for instant use for long periods of
+ time without sensible deterioration, and that they can be recharged after
+ employment. Three methods of firing the gas have been proposed. In one the
+ shock or contact with the water brings a small electric battery into play
+ which produces a spark between two terminals projecting across the burner
+ orifice; in the second, a cap at the head of the generator contains a
+ small quantity of metallic potassium, which decomposes water with such
+ energy that the hydrogen liberated catches fire; and in the third a
+ similar cap is filled with the necessary quantity of calcium phosphide, or
+ the "carbophosphide of calcium" mentioned in Chapter XI., which yields a
+ flame by the immediate ignition of the liquid phosphine produced on the
+ attack of water. During the two or three seconds consumed in the
+ production of the spark or pilot flame, the water is penetrating the main
+ charge of calcium carbide in the interior of the apparatus, until the
+ whole is ready to give a bright light for a time limited only by the
+ capacity of the generator. It is obvious that such apparatus may be of
+ much service at sea: they may be thrown overboard to illuminate separate
+ lifebuoys in case of accident, or be attached to the lifebuoys they are
+ required to illuminate, or be used as lifebuoys themselves if fitted with
+ suitable chains or ropes; they may be shot ahead to illuminate a difficult
+ channel, or to render an enemy visible in time of war. Several such
+ apparatus have already been constructed and severely tested; they appear
+ to give every satisfaction. They are, of course, so weighted that the
+ burner floats vertically, while buoyancy is obtained partly by the gas
+ evolved, and partly by a hollow portion of the structure containing air.
+ Cartridges of carbide and caps yielding a self- inflammable gas can be
+ carried on board ship, by means of which the torches or lifebuoys may be
+ renewed after service in a few minutes' time.
+ </p>
+ <h2>
+ <a name="linkxiv" id="xiv">CHAPTER XIV</a>
+ </h2>
+ <h3>
+ VALUATION AND ANALYSIS OF CARBIDE
+ </h3>
+ <p>
+ The sale and purchase of calcium carbide in this country will, under
+ existing conditions, usually be conducted in conformity with the set of
+ regulations issued by the British Acetylene Association, of which a copy,
+ revised to date, is given below:
+ </p>
+ <p>
+ "REGULATIONS AS TO CARBIDE OF CALCIUM."
+ </p>
+ <p>
+ 1. The carbide shall be guaranteed by the seller to yield, when broken to
+ standard size, <i>i.e.</i>, in lumps varying from 1 to 2-1/2 inches or
+ larger, not less than 4.8 cubic feet per lb., at a barometric pressure of
+ 30 inches and temperature of 60° Fahr. (15.55° Centigrade). The actual gas
+ yield shall be deemed to be the gas yield ascertained by the analyst, plus
+ 5 per cent.
+ </p>
+ <p>
+ "Carbide yielding less than 4.8 cubic feet in the sizes given above shall
+ be paid for in proportion to the gas yield, <i>i.e.</i>, the price to be
+ paid shall bear the same relation to the contract price as the gas yield
+ bears to 4.8 cubic feet per lb.
+ </p>
+ <p>
+ "2. The customer shall have the right to refuse to take carbide yielding
+ in the sizes mentioned above less than 4.2 cubic foot, per lb., and it
+ shall lie, in case of refusal and as from the date of the result, of the
+ analysis being made known to either party, at the risk and expense of the
+ seller.
+ </p>
+ <p>
+ "3. The carbide shall not contain higher figures of impurities than shall
+ from time to time be fixed by the Association.
+ </p>
+ <p>
+ "4. No guarantee shall be given for lots of less than 3 cwt., or for
+ carbide crushed to smaller than the above sizes.
+ </p>
+ <p>
+ "5. In case of dispute as to quality, either the buyer or the seller shall
+ have the right to have one unopened drum per ton of carbide, or part of a
+ ton, sent for examination to one of the analysts appointed by the
+ Association, and the result of the examination shall be held to apply to
+ the whole of the consignment to which the drum belonged. "6. A latitude of
+ 5 per cent, shall be allowed for analysis; consequently differences of 5
+ per cent. above or below the yields mentioned in 1 and 2 shall not be
+ taken into consideration.
+ </p>
+ <p>
+ "7. Should the yield of gas be less than 4.8 cubic feet less 5 per cent.,
+ the carriage of the carbide to and from the place of analysis and the cost
+ of the analysis shall be paid for by the seller. Should the yield be more
+ than 4.8 cubic feet less 5 per cent., the carriage and costs of analysis
+ shall be borne by the buyer, who, in addition, shall pay an increase of
+ price for the carbide proportionate to the gas yield above 4.8 cubic feet
+ plus 5 per cent.
+ </p>
+ <p>
+ "8. Carbide of 1 inch mesh and above shall not contain more than 5 per
+ cent. of dust, such dust to be defined as carbide capable of passing
+ through a mesh of one-sixteenth of an inch.
+ </p>
+ <p>
+ "9. The seller shall not be responsible for deterioration of quality
+ caused by railway carriage in the United Kingdom, unless he has sold
+ including carriage to the destination indicated by the buyer.
+ </p>
+ <p>
+ "10. Carbide destined for export shall, in case the buyer desires to have
+ it tested, be sampled at the port of shipment, and the guarantee shall
+ cease after shipment.
+ </p>
+ <p>
+ "11. The analyst shall take a sample of not less than 1 lb. each from the
+ top, centre, and bottom of the drum. The carbide shall be carefully broken
+ up into small pieces, due care being taken to avoid exposure to the air as
+ much as possible, carefully screened and tested for gas yield by
+ decomposing it in water, previously thoroughly saturated by exposure to
+ acetylene for a period of not less than 48 hours.
+ </p>
+ <p>
+ "12. Carbide which, when properly decomposed, yields acetylene containing
+ from all phosphorus compounds therein more than .05 per cent. by volume of
+ phosphoretted hydrogen, may be refused by the buyer, and any carbide found
+ to contain more than this figure, with a latitude of .01 per cent. for the
+ analysis, shall lie at the risk and expense of the seller in the manner
+ described in paragraph 2.
+ </p>
+ <p>
+ "The rules mentioned in paragraph 7 shall apply as regards the carriage
+ and costs of analysis; in other words, the buyer shall pay these costs if
+ the figure is below 0.05 per cent. plus 0.01 per cent., and the seller if
+ the figure is above 0.05 per cent. plus 0.01 per cent. "The sampling shall
+ take place in the manner prescribed in paragraphs 5 and 11, and the
+ analytical examination shall be effected in the manner prescribed by the
+ Association and obtainable upon application to the Secretary."
+ </p>
+ <hr />
+ <p>
+ The following is a translation of the corresponding rules issued by the
+ German Acetylene Association (<i>Der Deutsche Acetylenverein</i>) in
+ regard to business dealings in calcium carbide, as put into force on April
+ 1, 1909:
+ </p>
+ <p>
+ "REGULATIONS OF THE GERMAN ACETYLENE ASSOCIATION FOR TRADE IN CARBIDE.
+ </p>
+ <p>
+ "<i>Price</i>.
+ </p>
+ <p>
+ "The price is to be fixed per 100 kilogrammes (= 220 lb.) net weight of
+ carbide in packages containing about 100 kilogrammes.
+ </p>
+ <p>
+ "By packages containing about 100 kilogrammes are meant packages
+ containing within 10 per cent. above or below that weight.
+ </p>
+ <p>
+ "The carbide shall be packed in gas- and water-tight vessels of sheet-
+ iron of the strength indicated in the prescriptions of the carrying
+ companies.
+ </p>
+ <p>
+ "The prices for other descriptions of packing must be specially stated.
+ </p>
+ <p>
+ "<i>Place of Delivery</i>.
+ </p>
+ <p>
+ "For consignment for export, the last European shipping port shall be
+ taken as the place of delivery.
+ </p>
+ <p>
+ "<i>Quality</i>.
+ </p>
+ <p>
+ "Commercial carbide shall be of such quality that in the usual lumps of 15
+ to 80 mm. (about 3/5 to 3 inches) diameter it shall afford a yield of at
+ least 300 litres at 15° C. and 760 mm. pressure of crude acetylene per
+ kilogramme for each consignment (= 4.81 cubic feet at 60° F. and 30 inches
+ per lb.). A margin of 2 per cent. shall be allowed for the analysis.
+ Carbide which yields less than 300 litres per kilogramme, but not less
+ than 270 litres (= 4.33 cubic feet) of crude acetylene per kilogramme
+ (with the above-stated 2 per cent. margin for analysis) must be accepted
+ by the buyer. The latter, however, is entitled to make a proportionate
+ deduction from the price and also to deduct the increased freight charges
+ to the destination or, if the latter is not settled at the time when the
+ transaction is completed, to the place of delivery. Carbide which yields
+ less than 270 litres of crude acetylene per kilogramme need not be
+ accepted.
+ </p>
+ <p>
+ "Carbide must not contain more than 5 per cent. of dust. By dust is to be
+ understood all which passes through a screen of 1 mm. (0.04 inch) square,
+ clear size of holes.
+ </p>
+ <p>
+ "Small carbide of from 4 to 15 mm. (= 1/6 to 3/5 inch) in size (and
+ intermediate sizes) must yield on the average for each delivery at least
+ 270 litres at 15° C. and 760 mm. pressure of crude acetylene per
+ kilogramme (= 4.33 cubic feet at 60° F. and 30 inches per lb.) A margin of
+ 2 per cent. shall be allowed for the analysis. Small carbide of from 4 to
+ 15 mm. in size (and intermediate sizes) which yields less than 270 litres
+ but not less than 250 litres (= 4.01 cubic feet per lb.) of crude
+ acetylene per kilogramme (with the above-stated 2 per cent. margin for
+ analysis) must be accepted by the buyer. The latter, however, is entitled
+ to make a proportionate deduction from the price and also to deduct the
+ increased freight charges to the destination or, if the latter is not
+ settled at the time when the transaction is completed, to the place of
+ delivery. Small carbide of from 4 to 15 mm. in size (and intermediate
+ sizes) which yields less than 250 litres per kilogramme need not be
+ accepted.
+ </p>
+ <p>
+ "Carbide shall only be considered fit for delivery if the proportion of
+ phosphoretted hydrogen in the crude acetylene does not amount to more than
+ 0.04 volume per cent. A margin of 0.01 volume per cent. shall be allowed
+ for the analysis for phosphoretted hydrogen. The whole of the phosphorus
+ compounds contained in the gas are to be calculated as phosphoretted
+ hydrogen.
+ </p>
+ <p>
+ "<i>Period for Complaints.</i>
+ </p>
+ <p>
+ "An interval of four weeks from delivery shall be allowed for complaints
+ for consignments of 5000 kilogrammes (= 5 tons) and over, and an interval
+ of two weeks for smaller consignments. A complaint shall refer only to a
+ quantity of carbide remaining at the time of taking the sample.
+ </p>
+ <p>
+ "<i>Determination of Quality.</i>
+ </p>
+ <p>
+ "1. In case the parties do not agree that the consignee is to send to the
+ analyst for the determination of the quality one unopened and undamaged
+ drum when the consignment is less than 5000 kilogrammes, and two such
+ drums when it is over 5000 kilogrammes, a sample for the purpose of
+ testing the quality is to be taken in the following manner:
+ </p>
+ <p>
+ "A sample having a total weight of at least 2 kilogrammes (= 4.4 lb.) is
+ to be taken. If the delivery to be tested does not comprise more than ten
+ drums, the sample is to be taken from an unopened and undamaged drum
+ selected at random. With deliveries of more than ten drums, the sample is
+ to be drawn from not fewer than 10 per cent, of the lot, and from each of
+ the unopened and undamaged drums drawn for the purpose not less than 1
+ kilogramme (= 2.2 lb.) is to be taken.
+ </p>
+ <p>
+ "The sampling is to be carried out by a trustworthy person appointed by
+ the two parties, or by one of the experts regularly recognised by the
+ German Acetylene Association, thus: Each selected drum, before opening, is
+ to be turned over twice (to got rid of any local accumulation of dust) and
+ the requisite quantity is to he withdrawn with a shovel (not with the
+ hand) from any part of it. These samples are immediately shot into one or
+ more vessels which are closed air- and water-tight. The lid is secured by
+ a seal. No other description of package, such as cardboard cases, boxes,
+ &amp;c., is permissible.
+ </p>
+ <p>
+ "If there is disagreement as to the choice of a trustworthy person, each
+ of the two parties is to take the required quantity, as specified above.
+ </p>
+ <p>
+ "2. The yield of gas and the proportion of phosphoretted hydrogen
+ contained in it are to be determined by the methods prescribed by the
+ German Acetylene Association. If there are different analyses giving non-
+ concordant results, an analysis is to be made by the German Acetylene
+ Association, which shall be accepted as final and binding.
+ </p>
+ <p>
+ "In cases, however, where the first analysis has been made in the
+ Laboratory of the German Acetylene Association and arbitration is
+ required, the decisive analysis shall be made by the Austrian Acetylene
+ Association. If one of the parties prevents the arbitrator's analysis
+ being carried out, the analysis of the other party shall be absolutely
+ binding on him.
+ </p>
+ <p>
+ "3. The whole of the cost of sampling and analysis is to be borne by the
+ party in the wrong."
+ </p>
+ <hr />
+ <p>
+ The corresponding regulations issued by the Austrian Acetylene Association
+ (<i>Der Oesterreichische Acetylenverein</i>) are almost identical with
+ those of the German Association. They contain, however, provisions that
+ the price is to include packing, that the carbide must not be delivered in
+ lumps larger than the fist, that the sample may be sealed in a glass
+ vessel with well-ground glass stopper, that the sample is to be
+ transmitted to the testing laboratory with particulars of the size of the
+ lots and the number of drums drawn for sampling, and that the whole of it
+ is to be gasified in lots of upwards of 1 kilogramme (= 2.2 lb.) apiece.
+ </p>
+ <p>
+ In Italy, it is enacted by the Board of Agriculture, Commerce and Industry
+ that by calcium carbide is to be understood for legal purposes also any
+ other carbide, or carbide-containing mixture, which evolves acetylene by
+ interaction with water. Also that only calcium carbide, which on admixture
+ with water yields acetylene containing less than 1 per cent. of its volume
+ of sulphuretted hydrogen and phosphoretted hydrogen taken together, may be
+ put on the market.
+ </p>
+ <p>
+ It is evident from the regulations quoted that the determination of the
+ volume of gas which a particular sample of calcium carbide is capable of
+ yielding, when a given weight of it is decomposed under the most
+ favourable conditions, is a matter of the utmost practical importance to
+ all interested in the trafficking of carbide, <i>i.e.</i>, to the makers,
+ vendors, brokers, and purchasers of that material, as well as to all
+ makers and users of acetylene generating plant. The regulations of the
+ British Association do not, however, give details of the method which the
+ analyst should pursue in determining the yield of acetylene; and while
+ this may to a certain extent be advantageously left to the discretion of
+ the competent analyst, it is desirable that the results of the experience
+ already won by those who have had special opportunities for practising
+ this branch of analytical work should be embodied in a set of directions
+ for the analysis of carbide, which may be followed in all ordinary
+ analyses of that material. By the adoption of such a set of directions as
+ a provisional standard method, disputes as to the quantity of carbide will
+ be avoided, while it will still be open to the competent analyst to modify
+ the method of procedure to meet the requirements of special cases. It
+ would certainly be unadvisable in the present state of our analytical
+ methods to accept any hard and fast of rules for analysis for determining
+ the quality of carbide, but it is nevertheless well to have the best of
+ existing methods codified for the guidance of analysts. The substance of
+ the directions issued by the German Association (<i>Der Deutsche
+ Acetylenverein</i>) is reproduced below.
+ </p>
+ <p>
+ "METHODS FOR THE DETERMINATION OF TILE YIELD OF GAS FROM CALCIUM CARBIDE.
+ </p>
+ <p>
+ "The greatest precision is attained when the whole of the sample submitted
+ to the analyst is gasified in a carbide-to-water apparatus, and the gas
+ evolved is measured in an accurately graduated gasholder.
+ </p>
+ <p>
+ "The apparatus used for this analysis must not only admit of all the
+ precautionary rules of gas-analytical work being observed, but must also
+ fulfil certain other experimental conditions incidental to the nature of
+ the analysis.
+ </p>
+ <p>
+ "(<i>a</i>) The apparatus must be provided with an accurate thermometer to
+ show the temperature of the confining water, and with a pressure gauge,
+ which is in communication with the gasholder.
+ </p>
+ <p>
+ "(<i>b</i>) The generator must either be provided with a gasholder which
+ is capable of receiving the quantity of gas evolved from the whole amount
+ of carbide, or the apparatus must be so constructed that it becomes
+ possible with a gasholder which in not too large (up to 200 litres = say 7
+ cubic feet capacity) to gasify a larger amount of carbide.
+ </p>
+ <p>
+ "(<i>c</i>) The generator must be constructed so that escape of the
+ evolved gas from it to the outer air is completely avoided.
+ </p>
+ <p>
+ "(<i>d</i>) The gasholder must be graduated in parts up to 1/4 per cent.
+ of its capacity, must travel easily, and be kept, as far as may be in
+ suspension by counterweighting.
+ </p>
+ <p>
+ "(<i>e</i>) The water used for decomposing the carbide and the confining
+ water must be saturated, before use, with acetylene, and, further, the
+ generator must, before the analysis proper, be put under the pressure of
+ the confining (or sealing) liquid."
+ </p>
+ <p>
+ The following is a description of a typical form of apparatus
+ corresponding with the foregoing requirements:
+ </p>
+ <p>
+ "The apparatus, shown in the annexed figure, consists of the generator A,
+ the washer B, and the gasholder C.
+ </p>
+ <p class="ctr">
+ <a href="images/313.png"><img src="images/313th.png"
+ alt="FIG. 22.--LARGE-SCALE APPARATUS FOR DETERMINING YIELD OF GAS FROM CARBIDE" /></a>
+ </p>
+ <p>
+ "The generator A consists of a cylindrical vessel with sloping bottom,
+ provided with a sludge outlet <i>a</i>, a gas exit-pipe <i>b</i>, and a
+ lid <i>b'</i> fastened by screws. In the upper part ten boxes <i>c</i> are
+ installed for the purpose of receiving the carbide. The bottoms of those
+ boxes are flaps which rest through their wire projections on a revolvable
+ disc <i>d</i>, which is mounted on a shaft <i>l</i>. This shaft passes
+ through a stuffing-box to the outside of the generator and can be rotated
+ by moans of the chains <i>f</i>, the pulleys <i>g</i> and <i>h</i>, and
+ the winch <i>i</i>. Its rotation causes rotation of the disc <i>d</i>. The
+ disc <i>d</i>, on which the bottoms of the carbide- holders are supported,
+ is provided with a slot <i>e</i>. On rotating the disc, on which the
+ supporting wires of the bottoms of the carbide-holders rest, the slot is
+ brought beneath these wires in succession; and the bottoms, being thus
+ deprived of their support, drop down. It is possible in this way to effect
+ the discharge of the several carbide-holders by gradual turning of the
+ winch <i>i</i>.
+ </p>
+ <p>
+ "The washer B is provided with a thermometer <i>m</i> passing through a
+ sound stuffing-box and extending into the water.
+ </p>
+ <p>
+ "The gasholder C is provided with a scale and pointer, which indicate how
+ much gas there is in it. It is connected with the pressure-gauge <i>n</i>,
+ and is further provided with a control thermometer <i>o</i>. The gas
+ exit-pipe <i>q</i> can be shut off by a cock. There is a cock between the
+ gasholder and the washer for isolating one from the other.
+ </p>
+ <p>
+ "The dimensions of the apparatus are such that each carbide-holder can
+ contain readily about half a kilogramme (say l lb.) of carbide. The
+ gasholder is of about 200 litres (say 7 cubic feet) capacity; and if the
+ bell is 850 mm. (= 33-1/2 inches) high, and 550 mm. (= 21-1/2 inches) in
+ diameter it will admit of the position being read off to within half a
+ litre (say 0.02 cubic foot)."
+ </p>
+ <p>
+ The directions of the German Association for sampling a consignment of
+ carbide packed in drums each containing 100 kilogrammes (say 2 cwt.) have
+ already been given in the rules of that body. They differ somewhat from
+ those issued by the British Association (<i>vide ante</i>), and have
+ evidently been compiled with a view to the systematic and rapid sampling
+ of larger consignments than are commonly dealt with in this country.
+ Drawing a portion of the whole sample from every tenth drum is
+ substantially the same as the British Association's regulations for cases
+ of dispute, viz., to have one unopened drum (<i>i.e.</i>, one or two cwt.)
+ per ton of carbide placed at the analyst's disposal for sampling. Actually
+ the mode of drawing a portion of the whole sample from every tenth vessel,
+ or lot, where a large number is concerned, is one which would naturally be
+ adopted by analysts accustomed to sampling any other products so packed or
+ stored, and there in no reason why it should be departed from in the case
+ of large consignments of carbide. For lots of less than ten drums, unless
+ there is reason to suspect want of uniformity, it should usually suffice
+ to draw the sample from one drum selected at random by the sampler. The
+ analyst, or person who undertakes the sampling, must, however, exercise
+ discretion as to the scheme of sampling to be followed, especially if want
+ of uniformity of the several lots constituting the consignment in
+ suspected. The size of the lumps constituting a sample will be referred to
+ later.
+ </p>
+ <p>
+ The British Association's regulations lead to a sample weighing about 3
+ lb. being obtained from each drum. If only one drum is sampled, the
+ quantity taken from each position may be increased with advantage so as to
+ give a sample weighing about 10 lb., while if a large number of drums is
+ sampled, the several samples should be well mixed, and the ordinary method
+ of quartering and re-mixing followed until a representative portion
+ weighing about 10 lb. remains.
+ </p>
+ <p>
+ A sample representative of the bulk of the consignment having been
+ obtained, and hermetically sealed, the procedure of testing by means of
+ the apparatus already described may be given from the German Association's
+ directions:
+ </p>
+ <p>
+ "The first carbide receptacle is filled with 300 to 400 grammes (say 3/4
+ lb.) of any readily decomposable carbide, and is hung up in the apparatus
+ in such a position with regard to the slot <i>e</i> on the disc <i>d</i>
+ that it will be the first receptacle to be discharged when the winch <i>i</i>
+ is turned. The tin or bottle containing the sample for analysis is then
+ opened and weighed on a balance capable of weighing exactly to 1/2 gramme
+ (say 10 grains). The carbide in it is then distributed quickly, and as far
+ as may be equally, into the nine remaining carbide receptacles, which are
+ then shut and hung up quickly in the generator. The lid <i>b'</i> is then
+ screwed on the generator to close it, and the empty tin or bottle, from
+ which the sample of carbide has been removed, is weighed.
+ </p>
+ <p>
+ "The contents of the first carbide receptacle are then discharged by
+ turning the winch <i>i</i>. Their decomposition ensures on the one hand
+ that the sealing water and the generating water are saturated with
+ acetylene, and on the other hand that the dead space in the generator is
+ brought under the pressure of the seal, so that troublesome corrections
+ which would otherwise be entailed are avoided. After the carbide is
+ completely decomposed, but not before two hours at least have elapsed, the
+ cock <i>p</i> is shut, and the gasholder is run down to the zero mark by
+ opening the cock <i>q</i>. The cock <i>q</i> is then shut, <i>p</i> is
+ opened, and the analytical examination proper is begun by discharging the
+ several carbide receptacles by turning the winch <i>i</i>. After the first
+ receptacle has been discharged, five or ten minutes are allowed to elapse
+ for the main evolution of gas to occur, and the cock <i>p</i> is then
+ shut. Weights are added to the gasholder until the manometer <i>n</i>
+ gives the zero reading; the position of the gasholder C is then read off,
+ and readings of the barometer and of the thermometer <i>o</i> are made.
+ The gasholder is then emptied down to the zero mark by closing the cock <i>p</i>
+ and opening <i>q</i>. When this is done <i>q</i> is closed and <i>p</i> is
+ opened, and the winch <i>i</i> is turned until the contents of the next
+ carbide receptacle are discharged. This procedure is followed until the
+ carbide from the last receptacle has been gasified; then, after waiting
+ until all the carbide has been decomposed, but in any case not less than
+ two hours, the position of the gasholder is read, and readings of the
+ barometer and thermometer are again taken. The total of the values
+ obtained represents the yield of gas from the sample examined."
+ </p>
+ <p>
+ The following example is quoted:
+ </p>
+<pre xml:space="preserve">
+Weight of the tin received, with its contained |
+ carbide . . . . . ._| = 6325 grammes.
+Weight of the empty tin . . . . = 1485 "
+ _______
+ Carbide used . . . = 4840 " = 10670 lb.
+</pre>
+ <p>
+ The carbide in question was distributed among the nine receptacles and
+ gasified. The readings were:
+ </p>
+<pre xml:space="preserve">
+ ________________________________________________
+| | | | |
+| No. | Litres. | Degrees C. | Millimetres. |
+|______|__________|______________|_______________|
+| | | | |
+| 1 | 152.5 | 13 | 762 |
+| 2 | 136.6 | " | " |
+| 3 | 138.5 | " | " |
+| 4 | 161.0 | " | " |
+| 5 | 131.0 | " | " |
+| 6 | 182.5 | 13.5 | " |
+| 7 | 146.0 | " | " |
+| 8 | 163.0 | 14.0 | " |
+| 9 | 178.5 | " | " |
+|______|__________|______________|_______________|
+</pre>
+ <p>
+ After two hours, the total of the readings was 1395.0 litres at 13.5° C.
+ and 762 mm., which is equivalent to 1403.7 litres (= 49.57 cubic feet) at
+ 15° C. and 760 mm. (or 60° F. and 30 inches; there is no appreciable
+ change of volume of a gas when the conditions under which it is measured
+ are altered from 15° C. and 760 mm. to 60° F. and 30 inches, or <i>vice
+ versâ</i>).
+ </p>
+ <p>
+ The yield of gas from this sample is therefore 1403.7/4.840 = 290 litres
+ at 15° C. and 760 mm. per kilogramme, or 49.57/10.67 = 4.65 cubic feet at
+ 60° F. and 30 inches per pound of carbide. The apparatus described can, of
+ course, be used when smaller samples of carbide only are available for
+ gasification, but the results will be less trustworthy if much smaller
+ quantities than those named are taken for the test.
+ </p>
+ <p>
+ Other forms of carbide-to-water apparatus may of course be devised, which
+ will equally well fulfil the requisite conditions for the test, viz.,
+ complete decomposition of the whole of the carbide without excessive rise
+ of temperature, and no loss of gas by solution or otherwise.
+ </p>
+ <p>
+ An experimental wet gas-motor, of which the water-line has been accurately
+ set (by means of the Gas Referees' 1/12 cubic foot measure, or a similar
+ meter-proving apparatus), may be used in place of the graduated gasholder
+ for measuring the volume of the gas evolved, provided the rate of flow of
+ the gas does not exceed 1/6 cubic foot, or say 5 litres per minute. If the
+ generation of gas is irregular, as when an apparatus of the type described
+ above is used, it is advisable to insert a small gasholder or large
+ bell-governor between the washer and the meter. The meter must be provided
+ with a thermometer, according to the indications of which the observed
+ volumes must be corrected to the corresponding volume at normal
+ temperature.
+ </p>
+ <p>
+ If apparatus such as that described above is not available, fairly
+ trustworthy results for practical purposes may be obtained by the
+ decomposition of smaller samples in the manner described below, provided
+ these samples are representative of the average composition of the larger
+ sample or bulk, and a number of tests are made in succession and the
+ results of individual tests do not differ by more than 10 litres of gas
+ per kilogramme (or 0.16 cubic foot per pound) of carbide.
+ </p>
+ <p>
+ It is necessary at the outset to reduce large lumps of carbide in the
+ sample to small pieces, and this must be done with as little exposure as
+ possible to the (moist) air. Failing a good pulverising machine of the
+ coffee-mill or similar type, which does its work quickly, the lumps must
+ be broken as rapidly as possible in a dry iron mortar, which may with
+ advantage be fitted with a leather or india-rubber cover, through a hole
+ in which the pestle passes. As little actual dust as possible should be
+ made during pulverisation. The decomposition of the carbide is best
+ effected by dropping it into water and measuring the volume of gas evolved
+ with the precautions usually practised in gas analysis. An example of one
+ of the methods of procedure described by the German Association will show
+ how this test can be satisfactorily carried out:
+ </p>
+ <p>
+ "A Woulff's bottle, <i>a</i> in the annexed figure, of blown glass and
+ holding about 1/4 litre is used as the generating vessel. One neck, about
+ 15 mm. in internal diameter, is connected by flexible tubing with a
+ globular vessel <i>b</i>, having two tubulures, and this vessel is further
+ connected with a conical flask <i>c</i>, holding about 100 c.c. The other
+ neck is provided with tubing <i>d</i>, serving to convey the gas to the
+ inlet-tube, with tap <i>e</i>, of the 20-litre measuring vessel <i>f</i>,
+ which is filled with water saturated with acetylene, and communicates
+ through its lower tubulure with a similar large vessel <i>g</i>. The
+ generating vessel <i>a</i> is charged with about 150 c.c. of water
+ saturated with acetylene. The vessel <i>f</i> is filled up to the zero
+ mark by raising the vessel <i>g</i>; the tap <i>e</i> is then shut, and
+ connexion is made with the tube <i>d</i>. Fifty grammes (or say 2 oz.) of
+ the pulverised carbide are then weighed into the flask <i>c</i> and this
+ is connected by the flexible tubing with the vessel <i>b</i>. The carbide
+ is then decomposed by bringing it in small portions at a time into the
+ bulb <i>b</i> by raising the flask <i>c</i>, and letting it drop from <i>b</i>
+ into the generating vessel <i>a</i>, after having opened the cock <i>e</i>
+ and slightly raised the vessel <i>f</i>. After the last of the carbide has
+ been introduced two hours are allowed to elapse, and the volume of gas in
+ <i>f</i> is then read while the water stands at the same level in <i>f</i>
+ and <i>g</i>, the temperature and pressure being noted simultaneously."
+ </p>
+ <p>
+ A second, but less commendable method of decomposing the carbide is by
+ putting it in a dry two-necked bottle, one neck of which is connected with
+ <i>e</i>, and dropping water very slowly from a tap-funnel, which enters
+ the other neck, on to the carbide. The generating bottle should be stood
+ in water, in order to keep it cool, and the water should be dropped in at
+ the rate of about 50 c.c. in one hour. It will take about three hours
+ completely to gasify the 50 grammes of carbide under these conditions. The
+ gas is measured as before.
+ </p>
+ <p class="ctr">
+ <a href="images/318.png"><img src="images/318th.png"
+ alt="FIG. 23.--SMALL-SCALE APPARATUS FOR DETERMINING YIELD OF GAS FROM CARBIDE" /></a>
+ </p>
+ <p>
+ Cedercreutz has carried out trials to show the difference between the
+ yields found from large and small carbide taken from the same drum. One
+ sample consisted of the dust and smalls up to about 3/5 inch in size,
+ while the other contained large carbide as well as the small. The latter
+ sample was broken to the same size as the former for the analysis. Tests
+ were made both with a large testing apparatus, such as that shown in Fig.
+ 22, and with a small laboratory apparatus, such as that shown in Fig. 23.
+ The dust was screened off for the tests made in the large apparatus. Two
+ sets of testings were made on different lots of carbide, distinguished
+ below as "A" and "B," and about 80 grammes wore taken for each
+ determination in the laboratory apparatus, and 500 grammes in the large
+ apparatus. The results are stated in litres (at normal temperature and
+ pressure) per kilogramme of carbide.
+ </p>
+<pre xml:space="preserve">
+ ___________________________________________________________________
+| | | |
+| | "A" | "B" |
+|_____________________________________________________|______|______|
+| | | |
+| Lot |Litres|Litres|
+| Small carbide, unscreened, in laboratory \ (1) | 276 | 267 |
+| apparatus . . . . . / (2) | 273 | 270 |
+| Average sample of carbide, unscreened, in \ (1) | 318 | 321 |
+| laboratory apparatus . . . / (2) | 320 | 321 |
+| Small carbide, dust freed, in large apparatus (1) | 288 | 274 |
+| Average sample of carbide, dust freed, in \ (2) | 320 | 322 |
+| large apparatus . . . . / | | |
+|_____________________________________________________|______|______|
+</pre>
+ <p>
+ As the result of the foregoing researches Cedercreutz has recommended that
+ in order to sample the contents of a drum, they should be tipped out, and
+ about a kilogramme (say 2 to 3 lb.) taken at once from them with a shovel,
+ put on an iron base and broken with a hammer to pieces of about 2/5 inch,
+ mixed, and the 500 grammes required for the analysis in the form of
+ testing plant which he employs taken from this sample. Obviously a larger
+ sample can be taken in the same manner. On the other hand the British and
+ German Associations' directions for sampling the contents of a drum, which
+ have already been quoted, differ somewhat from the above, and must
+ generally be followed in cases of dispute.
+ </p>
+ <p>
+ Cedercreutz's figures, given in the above table, show that it would be
+ very unfair to determine the gas-making capacity of a given parcel of
+ carbide in which the lumps happened to vary considerably in size by
+ analysing only the smalls, results so obtained being possibly 15 per cent.
+ too low. This is due to two causes: first, however carefully it be stored,
+ carbide deteriorates somewhat by the attack of atmospheric moisture; and
+ since the superficies of a lump (where the attack occurs) is larger in
+ proportion to the weight of the lump as the lump itself is smaller, small
+ lumps deteriorate more on keeping than large ones. The second reason,
+ however, is more important. Not being a pure chemical substance, the
+ commercial material calcium carbide varies in hardness; and when it is
+ merely crushed (not reduced altogether to powder) the softer portions tend
+ to fall into smaller fragments than the hard portions. As the hard
+ portions are different in composition from the soft portions, if a parcel
+ is sampled by taking only the smalls, practically that sample contains an
+ excess of the softer part of the original material, and as such is not
+ representative. Originally the German Acetylene Association did not lay
+ down any rules as to the crushing of samples by the analyst, but
+ subsequently they specified that the material should be tested in the size
+ (or sizes) in which it was received. The British Association, on the
+ contrary, requires the sample to be broken in small pieces. If the
+ original sample is taken in such fashion as to include large and small
+ lumps as accurately as possible in the same proportion as that in which
+ they occur in the main parcel, no error will be introduced if that sample
+ is crushed to a uniform size, and then subdivided again; but a small
+ deficiency in gas yield will be produced, which will be in the consumer's
+ favour. It is not altogether easy to see the advantage of the British idea
+ of crushing the sample over the German plan of leaving it alone; because
+ the analytical generator will easily take, or its parts could be modified
+ to take, the largest lumps met with. If the sample is in very large
+ masses, and is decomposed too quickly, polymerisation of gas may be set
+ up; but on the other hand, the crushing and re-sampling will cause
+ wastage, especially in damp weather, or when the sampling has to be done
+ in inconvenient places. The British Association requires the test to be
+ made on carbide parcels ranging between 1 and 2-1/2 inches or larger,
+ because that is the "standard" size for this country, and because no
+ guarantee is to be had or expected from the makers as to the gas-producing
+ capacity of smaller material. Manifestly, if a consumer employs such a
+ form of generator that he is obliged to use carbide below "standard" size,
+ analyses may be made on his behalf in the ordinary way; but he will have
+ no redress if the yield of acetylene is less than the normal. This may
+ appear a defect or grievance; but since in many ways the use of small
+ carbide (except in portable lamps) is not advantageous--either technically
+ or pecuniarily--the rule simply amounts to an additional judicious
+ incentive to the adoption of apparatus capable of decomposing
+ standard-sized lumps. The German and Austrian Associations' regulations,
+ however, provide a standard for the quality of granulated carbide.
+ </p>
+ <p>
+ It has been pointed out that the German Association's direction that the
+ water used in the testing should be saturated with acetylene by a
+ preliminary decomposition of 1/2 kilogramme of carbide is not wholly
+ adequate, and it has been suggested that the preliminary decomposition
+ should be carried out twice with charges of carbide, each weighing not
+ less than 1 per cent. of the weight of water used. A further possible
+ source of error lies in the fact that the generating water is saturated at
+ the prevailing temperature of the room, and liberates some of its
+ dissolved acetylene when the temperature rises during the subsequent
+ generation of gas. This error, of course, makes the yield from the sample
+ appear higher than it actually is. Its effects may be compensated by
+ allowing time for the water in the generator or gasholder to cool to its
+ original temperature before the final reading is made.
+ </p>
+ <p>
+ With regard to the measurement of the temperature of the evolved gas in
+ the bell gasholder, it is usual to assume that the reading of a
+ thermometer which passes through the crown of the gasholder suffices. If
+ the thermometer has a very long stem, so that the bulb is at about the
+ mid-height of the filled bell, this plan is satisfactory, but if an
+ ordinary thermometer is used, it is better to take, as the average
+ temperature of the gas in the holder, the mean of the readings of the
+ thermometer in the crown, and of one dipping into the water of the holder
+ seal.
+ </p>
+ <p>
+ The following table gives factors for correcting volumes of gas observed
+ at any temperature and pressure falling within its range to the normal
+ temperature (60° F.) and normal barometric height (30 inches). The normal
+ volume thus found is, as already stated, not appreciably different from
+ the volume at 15° C. and 760 mm. (the normal conditions adopted by
+ Continental gas chemists). To use the table, find the observed temperature
+ and the observed reading of the barometer in the border of the table, and
+ in the space where these vertical and horizontal columns meet will be
+ found a number by which the observed volume of gas is to be multiplied in
+ order to find the corresponding volume under normal conditions. For
+ intermediate temperatures, &amp;c., the factors may be readily inferred
+ from the table by inspection. This table must only be applied when the gas
+ is saturated with aqueous vapour, as is ordinarily the case, and therefore
+ a drier must not be applied to the gas before measurement.
+ </p>
+ <p>
+ Hammerschmidt has calculated a similar table for the correction of volumes
+ of gas measured at temperatures ranging from 0° to 30° C., and under
+ pressures from 660 to 780 mm., to 15° C. and 760 mm. It is based on the
+ coefficient of expansion of acetylene given in Chapter VI., but, as was
+ there pointed out, this coefficient differs by so little from that of the
+ permanent gases for which the annexed table was compiled, that no
+ appreciable error results from the use of the latter for acetylene also. A
+ table similar to the annexed but of more extended range is given in the
+ "Notification of the Gas Referees," and in the text-book on "Gas
+ Manufacture" by one of the authors.
+ </p>
+ <p>
+ The determination of the amounts of other gases in crude or purified
+ acetylene is for the most part carried out by the methods in vogue for the
+ analysis of coal-gas and other illuminating gases, or by slight
+ modifications of them. For an account of these methods the textbook on
+ "Gas Manufacture" by one of the authors may be consulted. For instance,
+ two of the three principal impurities in acetylene, viz., ammonia and
+ sulphuretted hydrogen, may be detected and estimated in that gas in the
+ same manner as in coal gas. The detection and estimation of phosphine are,
+ however, analytical operations peculiar to acetylene among common
+ illuminating gases, and they must therefore be referred to.
+ </p>
+ <p>
+ <i>Table to facilitate the Correction of the Volume of Gas at different
+ Temperatures and under different Atmospheric Pressures.</i>
+ </p>
+<pre xml:space="preserve">
+ _____________________________________________________
+| | |
+| | THERMOMETER. |
+| BAR.|_______________________________________________|
+| | | | | | | |
+| | 46° | 48° | 50° | 52° | 54° | 56° |
+|_____|_______|_______|_______|_______|_______|_______|
+| | | | | | | |
+|28.4 | 0.979 | 0.974 | 0.970 | 0.965 | 0.960 | 0.955 |
+|28.5 | 0.983 | 0.978 | 0.973 | 0.968 | 0.964 | 0.959 |
+|28.6 | 0.986 | 0.981 | 0.977 | 0.972 | 0.967 | 0.962 |
+|28.7 | 0.990 | 0.985 | 0.980 | 0.975 | 0.970 | 0.966 |
+|28.8 | 0.993 | 0.988 | 0.984 | 0.979 | 0.974 | 0.969 |
+|28.9 | 0.997 | 0.992 | 0.987 | 0.982 | 0.977 | 0.973 |
+|29.0 | 1.000 | 0.995 | 0.990 | 0.986 | 0.981 | 0.976 |
+|29.1 | 1.004 | 0.999 | 0.994 | 0.989 | 0.984 | 0.979 |
+|29.2 | 1.007 | 1.002 | 0.997 | 0.992 | 0.988 | 0.982 |
+|29.3 | 1.011 | 1.005 | 1.001 | 0.996 | 0.991 | 0.986 |
+|29.4 | 1.014 | 1.009 | 1.004 | 0.999 | 0.995 | 0.990 |
+|29.5 | 1.018 | 1.013 | 1.008 | 1.003 | 0.998 | 0.993 |
+|29.6 | 1.021 | 1.016 | 1.011 | 1.006 | 1.001 | 0.996 |
+|29.7 | 1.025 | 1.019 | 1.015 | 1.010 | 1.005 | 1.000 |
+|29.8 | 1.028 | 1.023 | 1.018 | 1.013 | 1.008 | 1.003 |
+|29.9 | 1.031 | 1.026 | 1.022 | 1.017 | 1.012 | 1.007 |
+|30.0 | 1.035 | 1.030 | 1.025 | 1.020 | 1.015 | 1.010 |
+|30.1 | 1.038 | 1.033 | 1.029 | 1.024 | 1.019 | 1.014 |
+|30.2 | 1.042 | 1.037 | 1.032 | 1.027 | 1.022 | 1.017 |
+|30.3 | 1.045 | 1.040 | 1.036 | 1.030 | 1.025 | 1.020 |
+|30.4 | 1.049 | 1.044 | 1.039 | 1.034 | 1.029 | 1.024 |
+|30.5 | 1.052 | 1.047 | 1.042 | 1.037 | 1.032 | 1.027 |
+|_____|_______|_______|_______|_______|_______|_______|
+ _____________________________________________________
+| | |
+| | THERMOMETER. |
+| BAR.|_______________________________________________|
+| | | | | | | |
+| | 58° | 60° | 62° | 64° | 66° | 68° |
+|_____|_______|_______|_______|_______|_______|_______|
+| | | | | | | |
+|28.5 | 0.954 | 0.949 | 0.944 | 0.939 | 0.934 | 0.929 |
+|28.6 | 0.958 | 0.953 | 0.947 | 0.943 | 0.938 | 0.932 |
+|28.7 | 0.961 | 0.956 | 0.951 | 0.946 | 0.941 | 0.936 |
+|28.8 | 0.964 | 0.959 | 0.954 | 0.949 | 0.944 | 0.939 |
+|28.9 | 0.968 | 0.963 | 0.958 | 0.953 | 0.948 | 0.942 |
+|29.0 | 0.971 | 0.966 | 0.961 | 0.956 | 0.951 | 0.946 |
+|29.1 | 0.975 | 0.969 | 0.964 | 0.959 | 0.954 | 0.949 |
+|29.2 | 0.978 | 0.973 | 0.968 | 0.963 | 0.958 | 0.952 |
+|29.3 | 0.981 | 0.976 | 0.971 | 0.966 | 0.961 | 0.956 |
+|29.4 | 0.985 | 0.980 | 0.975 | 0.969 | 0.964 | 0.959 |
+|29.5 | 0.988 | 0.983 | 0.978 | 0.973 | 0.968 | 0.962 |
+|29.6 | 0.992 | 0.986 | 0.981 | 0.976 | 0.971 | 0.966 |
+|29.7 | 0.995 | 0.990 | 0.985 | 0.980 | 0.974 | 0.969 |
+|29.8 | 0.998 | 0.993 | 0.988 | 0.983 | 0.978 | 0.972 |
+|29.9 | 1.002 | 0.997 | 0.991 | 0.986 | 0.981 | 0.976 |
+|30.0 | 1.005 | 1.000 | 0.995 | 0.990 | 0.985 | 0.979 |
+|30.1 | 1.009 | 1.003 | 0.998 | 0.993 | 0.988 | 0.983 |
+|30.2 | 1.012 | 1.007 | 1.002 | 0.996 | 0.991 | 0.986 |
+|30.3 | 1.015 | 1.010 | 1.005 | 1.000 | 0.995 | 0.989 |
+|30.4 | 1.019 | 1.014 | 1.008 | 1.003 | 0.998 | 0.993 |
+|30.5 | 1.022 | 1.017 | 1.012 | 1.006 | 1.001 | 0.996 |
+|_____|_______|_______|_______|_______|_______|_______|
+ _____________________________________________
+| | |
+| | THERMOMETER. |
+| BAR.|_______________________________________|
+| | | | | | |
+| | 70° | 72° | 74° | 76° | 78° |
+|_____|_______|_______|_______|_______|_______|
+| | | | | | |
+|28.4 | 0.921 | 0.915 | 0.910 | 0.905 | 0.900 |
+|28.5 | 0.924 | 0.919 | 0.914 | 0.908 | 0.903 |
+|28.6 | 0.927 | 0.922 | 0.917 | 0.912 | 0.906 |
+|28.7 | 0.931 | 0.925 | 0.920 | 0.915 | 0.909 |
+|28.8 | 0.934 | 0.929 | 0.924 | 0.918 | 0.913 |
+|28.9 | 0.937 | 0.932 | 0.927 | 0.921 | 0.916 |
+|29.0 | 0.941 | 0.935 | 0.930 | 0.925 | 0.919 |
+|29.1 | 0.944 | 0.939 | 0.933 | 0.928 | 0.923 |
+|29.2 | 0.947 | 0.942 | 0.937 | 0.931 | 0.926 |
+|29.3 | 0.950 | 0.945 | 0.940 | 0.935 | 0.929 |
+|29.4 | 0.954 | 0.949 | 0.943 | 0.938 | 0.932 |
+|29.5 | 0.957 | 0.952 | 0.947 | 0.941 | 0.936 |
+|29.6 | 0.960 | 0.955 | 0.950 | 0.944 | 0.939 |
+|29.7 | 0.964 | 0.959 | 0.953 | 0.948 | 0.942 |
+|29.8 | 0.967 | 0.962 | 0.957 | 0.951 | 0.946 |
+|29.9 | 0.970 | 0.965 | 0.960 | 0.954 | 0.949 |
+|30.0 | 0.974 | 0.968 | 0.963 | 0.958 | 0.952 |
+|30.1 | 0.977 | 0.972 | 0.966 | 0.961 | 0.955 |
+|30.2 | 0.980 | 0.975 | 0.970 | 0.964 | 0.959 |
+|30.3 | 0.984 | 0.978 | 0.973 | 0.968 | 0.962 |
+|30.4 | 0.987 | 0.982 | 0.976 | 0.971 | 0.965 |
+|30.5 | 0.990 | 0.985 | 0.980 | 0.974 | 0.969 |
+|_____|_______|_______|_______|_______|_______|
+</pre>
+ <p>
+ For the detection of phosphine, Bergé's solution may be used. It is a
+ "solution of 8 to 10 parts of corrosive sublimate in 80 parts of water and
+ 20 parts of 30 per cent. hydrochloric acid." It becomes cloudy when gas
+ containing phosphine is passed into it. It is, however, applied most
+ conveniently in the form of Keppeler's test-papers, which have been
+ described in Chapter V. Test-papers for phosphine, the active body in
+ which has not yet been divulged, have recently been produced for sale by
+ F. B. Gatehouse.
+ </p>
+ <p>
+ The estimation of phosphine will usually require to be carried out either
+ (1) on gas directly evolved from carbide in order to ascertain if the
+ carbide in question yields an excessive proportion of phosphine, or (2)
+ upon acetylene which is presumably purified, drawn either from the outlet
+ of the purifier or from the service-pipes, with the object of ascertaining
+ whether an adequate purification in regard to phosphine has been
+ accomplished. In either case, the method of estimation is the same, but in
+ the first, acetylene should be specially generated from a small
+ representative sample of the carbide and led directly into the apparatus
+ for the absorption of the phosphine. If the acetylene passes into the
+ ordinary gasholder, the amount of phosphine in gas drawn off from the
+ holder will vary from time to time according to the temperature and the
+ degree of saturation of the water in the holder-tank with phosphine, as
+ well as according to the amount of phosphine in the gas generated at the
+ time.
+ </p>
+ <p>
+ A method frequently employed for the determination of phosphine in
+ acetylene is one devised by Lunge and Cedercreutz. If the acetylene is to
+ be evolved from a sample of carbide in order to ascertain how much
+ phosphine the latter yields to the gas, about 50 to 70 grammes of the
+ carbide, of the size of peas, are brought into a half-litre flask, and a
+ tap-funnel, with the mouth of its stem contracted, is passed through a
+ rubber plug fitting the mouth of the flask. A glass tube passing through
+ the plug serves to convey the gas evolved to an absorption apparatus,
+ which is charged with about 75 c.c. of a 2 to 3 per cent. solution of
+ sodium hypochlorite. The absorption apparatus may be a ten-bulbed
+ absorption tube or any convenient form of absorption bulbs which subject
+ the gas to intimate contact with the solution. If acetylene from a
+ service-pipe is to be tested, it is led direct from the nozzle of a gas-
+ tap to the absorption tube, the outlet of which is connected with an
+ aspirator or the inlet of an experimental meter, by which the volume of
+ gas passed through the solution is measured. But if the generating flask
+ is employed, water is allowed to drop from the tap-funnel on to the
+ carbide in the flask at the rate of 6 to 7 drops a minute (the tap-funnel
+ being filled up from time to time), and all the carbide will thus be
+ decomposed in 3 to 4 hours. The flask is then filled to the neck with
+ water, and disconnected from the absorption apparatus, through which a
+ little air is then drawn. The absorbing liquid is then poured, and washed
+ out, into a beaker; hydrochloric acid is added to it, and it is boiled in
+ order to expel the liberated chlorine. It is then usual to precipitate the
+ sulphuric acid by adding solution of barium chloride to the boiling
+ liquid, allowing it to cool and settle, and then filtering. The weight of
+ barium sulphate obtained by ignition of the filter and its contents,
+ multiplied by 0.137, gives the amount of sulphur present in the acetylene
+ in the form of sulphuretted hydrogen. The filtrate and washings from this
+ precipitate are rendered slightly ammoniacal, and a small excess of
+ "magnesia mixture" is added; the whole is stirred, left to stand for 12
+ hours, filtered, the precipitate washed with water rendered slightly
+ ammoniacal, dried, ignited, and weighed. The weight so found multiplied by
+ 0.278 gives the weight of phosphorus in the form of phosphine in the
+ volume of gas passed through the absorbent liquid.
+ </p>
+ <p>
+ Objection may rightly be raised to the Lunge and Cedercreutz method of
+ estimating the phosphine in crude acetylene on the ground that explosions
+ are apt to occur when the gas is being passed into the hypochlorite
+ solution. Also it must be borne in mind that it aims at estimating only
+ the phosphorus which is contained in the gas in the form of phosphine, and
+ that there may also be present in the gas organic compounds of phosphorus
+ which are not decomposed by the hypochlorite. But when the acetylene is
+ evolved from the carbide in proper conditions for the avoidance of
+ appreciable heating it appears fairly well established that phosphorus
+ compounds other than phosphine exist in the gas only in practically
+ negligible amount, unless the carbide decomposed is of an abnormal
+ character. Various methods of burning the acetylene and estimating the
+ phosphorus in the products of combustion have, however been proposed for
+ the purpose of determining the total amount of phosphorus in acetylene.
+ Some of them are applicable to the simultaneous determination of the total
+ sulphur in the acetylene, and in this respect become akin to the Gas
+ Referees' method for the determination of the sulphur compounds in
+ coal-gas.
+ </p>
+ <p>
+ Eitner and Keppeler have proposed to burn the acetylene on which the
+ estimation is to be made in a current of neat oxygen. But this procedure
+ is rather inconvenient, and by no means essential. Lidholm liberated
+ acetylene slowly from 10 grammes of carbide by immersing the carbide in
+ absolute alcohol and gradually adding water, while the gas mixed with a
+ stream of hydrogen leading to a burner within a flask. The flow of
+ hydrogen was reduced or cut off entirely while the acetylene was coming
+ off freely, but hydrogen was kept burning for ten minutes after the flame
+ had ceased to be luminous in order to ensure the burning of the last
+ traces of acetylene. The products of combustion were aspirated through a
+ condenser and a washing bottle, which at the close were rinsed out with
+ warm solution of ammonia. The whole of the liquid so obtained was
+ concentrated by evaporation, filtered in order to remove particles of soot
+ or other extraneous matter, and acidified with nitric acid. The phosphoric
+ acid was then precipitated by addition of ammonium molybdate.
+ </p>
+ <p>
+ J. W. Gatehouse burns the acetylene in an ordinary acetylene burner of
+ from 10 to 30 litres per hour capacity, and passes the products of
+ combustion through a spiral condensing tube through which water is dropped
+ at the rate of about 75 c.c. per hour, and collected in a beaker. The
+ burner is placed in a glass bell-shaped combustion chamber connected at
+ the top through a right-angled tube with the condenser, and closed below
+ by a metal base through which the burner is passed. The amount of gas
+ burnt for one determination is from 50 to 100 litres. When the gas is
+ extinguished, the volume consumed is noted, and after cooling, the
+ combustion chamber and condenser are washed out with the liquid collected
+ in the beaker and finally with distilled water, and the whole, amounting
+ to about 400 c.c., is neutralised with solution of caustic alkali (if
+ decinormal alkali is used, the total acidity of the liquid thus
+ ascertained may be taken as a convenient expression of the aggregate
+ amount of the sulphuric, phosphoric and silicic acids resulting from the
+ combustion of the total corresponding impurities in the gas), acidified
+ with hydrochloric acid, and evaporated to dryness with the addition
+ towards the end of a few drops of nitric acid. The residue is taken up in
+ dilute hydrochloric acid; and silica filtered off and estimated if
+ desired. To the filtrate, ammonia and magnesia mixture are added, and the
+ magnesium pyrophosphate separated and weighed with the usual precautions.
+ Sulphuric acid may, if desired, be estimated in the filtrate, but in that
+ case care must be taken that the magnesia mixture used was free from it.
+ </p>
+ <p>
+ Mauricheau-Beaupré has elaborated a volumetric method for the estimation
+ of the phosphine in crude acetylene depending on its decomposition by a
+ known volume of excess of centinormal solution of iodine, addition of
+ excess of standard solution of sodium thiosulphate, and titrating back
+ with decinormal solution of iodine with a few drops of starch solution as
+ an indicator. One c.c. of centinormal solution of iodine is equivalent to
+ 0.0035 c.c. of phosphine. This method of estimation is quickly carried out
+ and is sufficiently accurate for most technical purposes.
+ </p>
+ <p>
+ In carrying out these analytical operations many precautions have to be
+ taken with which the competent analyst is familiar, and they cannot be
+ given in detail in this work, which is primarily intended for ordinary
+ users of acetylene, and not for the guidance of analysts. It may, however,
+ be pointed out that many useful tests in connexion with acetylene supply
+ can be conducted by a trained analyst, which are not of a character to be
+ serviceable to the untrained experimentalist. Among such may be named the
+ detection of traces of phosphine in acetylene which has passed through a
+ purifier with a view to ascertaining if the purifying material is
+ exhausted, and the estimation of the amount of air or other diluents in
+ stored acetylene or acetylene generated in a particular manner. Advice on
+ these points should be sought from competent analysts, who will already
+ have the requisite information for the carrying out of any such tests, or
+ know where it is to be found. The analyses in question are not such as can
+ be undertaken by untrained persons. The text-book on "Gas Manufacture" by
+ one of the authors gives much information on the operations of gas
+ analysis, and may be consulted, along with Hempel's "Gas Analysis" and
+ Winkler and Lunge's "Technical Gas Analysis."
+ </p>
+ <h2>
+ <a name="linkappendix" id="appendix">APPENDIX</a>
+ </h2>
+ <p>
+ DESCRIPTIONS OF A NUMBER OF ACETYLENE GENERATORS AS MADE IN THE YEAR 1909
+ </p>
+ <p>
+ (<i>The purpose of this Appendix is explained in Chapter IV., page 111,
+ and a special index to it follows the general index at the end of this
+ book.</i>)
+ </p>
+ <p>
+ AMERICA--CANADA.
+ </p>
+ <p>
+ <i>Maker</i>: SICHE GAS CO., LTD., GEORGETOWN, ONTARIO.
+ </p>
+ <p>
+ <i>Type</i>: Automatic; carbide-to-water.
+ </p>
+ <p>
+ The "Siche" generator made by this firm consists of a water-tank <i>A</i>,
+ having at the bottom a sludge agitator <i>N</i> and draw-off faucet <i>O</i>,
+ and rigidly secured within it a bell-shaped generating chamber <i>B</i>,
+ above which rises a barrel containing the feed chamber <i>C</i>,
+ surmounted by the carbide chamber <i>D</i>. The carbide used is granulated
+ or of uniform size. In the generating chamber <i>B</i> is an annular float
+ <i>E</i>, nearly filling the area of the chamber, and connected, by two
+ rods passing, with some lateral play, through apertures in the conical
+ bottom of the feed chamber <i>C</i>, to the T-shaped tubular valve <i>F</i>.
+ Consequently when the float shifts vertically or laterally the rods and
+ valves at once move with it. The angle of the cone of the feed chamber and
+ the curve of the tubular valve are based on the angle of rest of the size
+ of carbide used, with the object of securing sensitiveness of the feed.
+ The feed is thus operated by a very small movement of the float, and
+ consequently there is but very slight rise and fall of the water in the
+ generating chamber. Owing to the lateral play, the feed valve rarely
+ becomes concentric with its seat. There is a cover <i>G</i> over the feed
+ valve <i>F</i>, designed to distribute the carbide evenly about the feed
+ aperture and to prevent it passing down the hollow of the valve and the
+ holes through which the connecting-rods pass. It also directs the course
+ of the evolved gas on its way to the service-pipe through the carbide in
+ the feed chamber <i>C</i>, whereby the gas is dried. The carbide chamber
+ <i>D</i> has at its bottom a conical valve, normally open, but closed by
+ means of the spindle <i>H</i>, which is engaged at its upper end by the
+ closing screw-cap <i>J</i>, which is furnished with a safelocking device
+ to prevent its removal until the conical valve is closed and the hopper
+ chamber <i>D</i> thereby cut off from the gas-supply. The cap <i>J</i>, in
+ addition to a leather washer to make a gas-tight joint when down, has a
+ lower part fitting to make an almost gas-tight joint. Thus when the cap is
+ off; the conical valve fits gas-tight; when it is on and screwed down it
+ is gas-tight; and when on but not screwed down, it is almost gas-tight.
+ Escape of gas is thus avoided. A special charging funnel <i>K</i>, shown
+ in half-scale, is provided for inserting in place of the screw cap. The
+ carbide falls from the funnel into the chamber <i>D</i> when the chain is
+ pulled. A fresh charge of carbide may be put in while the apparatus is in
+ action. The evolved gas goes into the chamber <i>C</i> through a pipe,
+ with cock, to a dust-arrester <i>L</i>, which contains a knitted stocking
+ lightly filled with raw sheep's wool through which the gas passes to the
+ service- pipe. The dust-arrester needs its contents renewing once in one,
+ two, or three years, according to the make of gas. The pressure of the gas
+ is varied as desired by altering the height of water in the tank <i>A</i>.
+ When cleaning the machine, the water must never be run below the top of
+ the generating chamber.
+ </p>
+ <p class="ctr">
+ <a href="images/328.png"><img src="images/328th.png"
+ alt="FIG. 24.--'SICHE' GENERATOR" /></a>
+ </p>
+ <p>
+ AMERICA--UNITED STATES.
+ </p>
+ <p>
+ <i>Maker:</i> J. B. COLT CO., 21 BARCLAY STREET, NEW YORK.
+ </p>
+ <p>
+ <i>Type:</i> Automatic; carbide-to-water.
+ </p>
+ <p>
+ The "Colt" generator made by this firm comprises a carbide hopper mounted
+ above a generating tank containing water, and an equalising bell gasholder
+ mounted above a seal-pot having a vent-pipe <i>C</i> communicating with
+ the outer air. The carbide hopper is charged with 1/4 x 1/12 inch carbide,
+ which is delivered from it into the water in the generating tank in small
+ portions at a time through a double valve, which is actuated through
+ levers connected to the crown of the equalising gasholder. As the bell of
+ the gasholder falls the lever rotates a rock shaft, which enters the
+ carbide hopper, and through a rigidly attached lever raises the inner
+ plunger of the feed-valve. The inner plunger in turn raises the concentric
+ outer stopper, thereby leaving an annular space at the base of the carbide
+ hopper, through which a small delivery of carbide to the water in the
+ generating tank then ensues. The gas evolved follows the course shown by
+ the arrows in the figure into the gasholder, and raises the bell, thereby
+ reversing the action of the levers and allowing the valve to fall of its
+ own weight and so cut off the delivery of carbide. The outer stopper of
+ the valve descends before the inner plunger and so leaves the conical
+ delivery mouth of the hopper free from carbide. The inner plunger, which
+ is capped at its lower end with rubber, then falls and seats itself
+ moisture-tight on the clear delivery mouth of the hopper. The weight of
+ the carbide in the hopper is taken by its sides and a projecting flange of
+ the valve casing, so that the pressure of the carbide at the delivery
+ point is slight and uniform. The outside of the delivery mouth is finished
+ by a drip collar with double lip to prevent condensed moisture creeping
+ upwards to the carbide in the hopper. A float in the generating tank, by
+ its descent when the water falls below a certain level, automatically
+ draws a cut off across the delivery mouth of the carbide hopper and so
+ prevents the delivery of carbide either automatically or by hand until the
+ water in the generating tank has been restored to its proper level.
+ Interlocking levers, (11) and (12) in the figure, prevent the opening of
+ the feed valve while the cap (10) of the carbide hopper is open for
+ recharging the hopper. There is a stirrer actuated by a handle (9) for
+ preventing the sludge choking the sludge cock. The gas passes into the
+ gasholder through a floating seal, which serves the dual purpose of
+ washing it in the water of the gasholder tank and of preventing the return
+ of gas from the holder to the generating tank. From the gasholder the gas
+ passes to the filter (6) where it traverses a strainer of closely woven
+ cotton felt for the purpose of the removal of any lime.
+ </p>
+ <p class="ctr">
+ <a href="images/330.png"><img src="images/330th.png"
+ alt="FIG. 25.--'COLT' GENERATING PLANT" /></a>
+ </p>
+ <p>
+ Drip pipes (30) and (31) connected to the inlet- and outlet-pipes of the
+ gasholder are sealed in water to a depth of 6 inches, so that in the event
+ of the pressure in the generator or gasholder rising above that limit the
+ surplus gas blows through the seal and escapes through the vent-pipe <i>C</i>.
+ There is also a telescopic blow-off (32) and (33), which automatically
+ comes into play if the gasholder bell rises above a certain height.
+ </p>
+ <p>
+ <i>Maker:</i> DAVIS ACETYLENE CO., ELKHARDT, INDIANA.
+ </p>
+ <p>
+ <i>Type:</i> Automatic; carbide-to-water.
+ </p>
+ <p>
+ The "Davis" generator made by this firm comprises an equalising bell
+ gasholder with double walls, the inner wall surrounding a central tube
+ rising from the top of the generating chamber, in which is placed a
+ water-sealed carbide chamber with a rotatory feeding mechanism which is
+ driven by a weight motor. The carbide falls from the chamber on to a wide
+ disc from which it is pushed off a lump at a time by a swinging displacer,
+ so arranged that it will yield in every direction and prevent clogging of
+ the feeding mechanism. Carbide falls from the disk into the water of the
+ generating chamber, and the evolved gas raises the bell and so allows a
+ weighted lever to interrupt the action of the clockwork, until the bell
+ again descends. The gas passes through a washer in the gasholder tank, and
+ then through an outside scrubber to the service-pipe. There is an outside
+ chamber connected by a pipe with the generating chamber, which
+ automatically prevents over-filling with water, and also acts as a
+ drainage chamber for the service- and blow-off-pipes. There is an agitator
+ for the residuum and a sludge-cock through which to remove same. The
+ feeding mechanism permits the discharge of lump carbide, and the weight
+ motor affords independent power for feeding the carbide, at the same time
+ indicating the amount of unconsumed carbide and securing uniform gas
+ pressure.
+ </p>
+ <p class="ctr">
+ <a href="images/332.png"><img src="images/332th.png"
+ alt="FIG. 26.--'DAVIS' GENERATOR" /></a>
+ </p>
+ <p>
+ <i>Maker:</i> SUNLIGHT GAS MACHINE CO., 49 WARREN STREET, NEW YORK.
+ </p>
+ <p>
+ <i>Type:</i> Automatic; carbide-to-water.
+ </p>
+ <p>
+ The "Omega" apparatus made by this firm consists of a generating tank
+ containing water, and surmounted by a hopper which is filled with carbide
+ of 1/4-inch size. The carbide is fed from the hopper into the generating
+ tank through a mechanism consisting of a double oscillating cup so
+ weighted that normally the feed is closed. The fall of the bell of the
+ equalising gasholder, into which the gas evolved passes, operates a lever
+ <i>B</i>, which rotates the weighted cup in the neck of the hopper and so
+ causes a portion of carbide to fall into the water in the generating tank.
+ The feed-cup consists of an upper cup into which the carbide is first
+ delivered. It is then tipped from the upper cup into the lower cup while,
+ at the same time, further delivery from the hopper is prevented. Thus only
+ the portion of carbide which has been delivered into the lower cup is
+ emptied at one discharge into the generator. There is a safety lock to the
+ hopper cap which prevents the feeding mechanism coming into operation
+ until the hopper cap is screwed down tightly. Provision is made for a
+ limited hand-feed of carbide to start the apparatus. The gasholder is
+ fitted with a telescoping vent-pipe, by which gas escapes to the open in
+ the event of the bell being raised above a certain height. There is also
+ an automatic cut-off of the carbide feed, which comes into operation it
+ the gas is withdrawn too rapidly whether through leakage in the pipes or
+ generating plant, or through the consumption being increased above the
+ normal generating capacity of the apparatus. The gas evolved passes into a
+ condensing or washing chamber placed beneath the gasholder tank and thence
+ it travels to the gasholder. From the gasholder it goes through a purifier
+ containing "chemically treated coke and cotton" to the supply-pipe.
+ </p>
+ <p class="ctr">
+ <a href="images/334.png"><img src="images/334th.png"
+ alt="FIG. 27.--'OMEGA' GENERATOR" /></a>
+ </p>
+ <p>
+ 1 Vent-cock handle. 2 Residuum-cock handle. 3 Agitator handle. 4 Filling
+ funnel. 5 Water overflow. 6 Hopper cap and lever. 7 Starting feed. 8
+ Rocker arm. 9 Feed connecting-rod. A Pawl. B Lever for working feed
+ mechanism. C Guide frame. D Residuum draw-off cock. G Chain from hopper
+ cap to feed mechanism. H Blow-off and vent-pipe connexion. I Gas outlet
+ from generator. J Gas service-cock. K Filling funnel for gasholder tank. L
+ Funnel for condensing chamber. M Gas outlet at top of purifier. N Guides
+ on gas-bell. O Crosshead on swinging pawl. P Crane carrying pawl. Q Shaft
+ connecting feed mechanism. R Plug in gas outlet-pipe. S Guide-frame
+ supports. U Removable plate to clean purifier. Z Removable plate to expose
+ feed-cups for cleaning same.
+ </p>
+ <p>
+ AUSTRIA-HUNGARY
+ </p>
+ <p>
+ <i>Maker:</i> RICH. KLINGER, GUMPOLDSKIRCHEN, NEAR VIENNA.
+ </p>
+ <p>
+ <i>Type:</i> Non-automatic; carbide-to-water.
+ </p>
+ <p>
+ The generating plant made by this firm consists of the generator <i>A</i>
+ which is supported in a concrete water and sludge tank <i>B</i>, a storage
+ gasholder <i>J</i>, and purifiers <i>K</i>. In the top of the generator
+ are guide-ways <i>F</i>, through each of which is passed a plunger <i>C</i>
+ containing a perforated cage charged with about 8 lb. of lump carbide. The
+ plungers are supported by ropes passing over pulleys <i>D</i>, and when
+ charged they are lowered through the guide-ways <i>F</i> into the water in
+ the tank <i>B</i>. The charge of carbide is thus plunged at once into the
+ large body of water in the tank, and the gas evolved passes through
+ perforations in the washer <i>G</i> to the condenser <i>H</i> and thence
+ to the storage gasholder <i>J</i>. After exhaustion of the charge the
+ plungers are withdrawn and a freshly charged cage of carbide inserted
+ ready for lowering into the generating tank. There is a relief seal <i>f</i>
+ through which gas will blow and escape by a pipe <i>g</i> to the open
+ should the pressure within the apparatus exceed the depth of the seal,
+ viz., about 9 inches. There is a syphon pot <i>N</i> for the collection
+ and withdrawal of condensed water. The sludge is allowed to accumulate in
+ the bottom of the concrete tank <i>B</i> until it becomes necessary to
+ remove it at intervals of about three months. Water is added to the tank
+ daily to replace that used up in the generation of the gas. The gas passes
+ from the storage holder through one of the pair of purifiers <i>K</i>,
+ with water-sealed lids, which are charged with a chemical preparation for
+ the removal of phosphoretted hydrogen. This purifying material also acts
+ as a desiccating agent. From the purifiers the gas passes through the
+ meter <i>L</i> to the service- pipes.
+ </p>
+ <p class="ctr">
+ <a href="images/335.png"><img src="images/335th.png"
+ alt="FIG. 28.--KLINGER'S GENERATING PLANT" /></a>
+ </p>
+ <p>
+ BELGIUM.
+ </p>
+ <p>
+ <i>Maker</i>: SOC. AN. DE L'ACÉTYLITHE, 65 RUE DU MARCHE, BRUSSELS.
+ </p>
+ <p>
+ <i>Type</i>: Automatic; contact.
+ </p>
+ <p>
+ The generating apparatus made by this firm uses, instead of ordinary
+ carbide, a preparation known as "acétylithe," which is carbide treated
+ specially with mineral oil, glucose and sugar. The object of using this
+ treated carbide is to avoid the effects of the attack of atmospheric
+ humidity or water vapour, which, with ordinary carbide, give rise to the
+ phenomena of after-generation. The generator comprises a water-tank <i>A</i>
+ with conical base, a basket <i>C</i> containing the treated carbide
+ inserted within a cylindrical case <i>B</i> which is open at the bottom
+ and is surmounted by a cylindrical filter <i>D</i>. At starting, the tank
+ <i>A</i> is filled with water to the level <i>N N'</i>. The water rises
+ within the cylindrical case until it comes in contact with the treated
+ carbide, which thereupon begins to evolve gas. The gas passes through the
+ filter <i>D</i>, which is packed with dry cotton-wool, and escapes through
+ the tap <i>M</i>. As soon as the contained air has been displaced by gas
+ the outlet of the tap <i>M</i> is connected by a flexible tube to the pipe
+ leading to a purifier and the service-pipe. When the tap <i>M</i> is
+ closed, or when the rate of evolution of the gas exceeds the rate of
+ consumption, the evolved gas accumulates within the cylindrical case <i>B</i>
+ and begins to displace the water, the level of which within the case is
+ lowered from <i>S S'</i>, first to <i>S1 S'1</i> and ultimately to, say,
+ <i>S2 S'2</i>. The evolution of gas is thereby gradually curtailed or
+ stopped until more is required for consumption. The water displacement
+ causes the water-level in the outer tank to rise to <i>N1 N'1</i> and
+ ultimately to, say <i>N2 N'2</i>. The lime formed by the decomposition of
+ the carbide is loosened from the unattacked portion and taken more or less
+ into solution as sucrate of lime, which is a soluble salt which the
+ glucose or sugar in the treated carbide forms with lime. The solution is
+ eventually run off through the cock <i>R</i>. The cover <i>T</i> of the
+ filter is screwed down on rubber packing until gas- tight. The purifier is
+ charged with puratylene or other purifying material.
+ </p>
+ <p class="ctr">
+ <a href="images/337.png"><img src="images/337th.png"
+ alt="FIG. 29.--ACÉTYLITHE GENERATOR" /></a>
+ </p>
+ <p>
+ <i>Maker</i>: L. DEBRUYNE, 22 PLACE MASUI, BRUSSELS.
+ </p>
+ <p>
+ <i>Type</i>: (1) Automatic; carbide-to-water.
+ </p>
+ <p>
+ The generating plant made by this firm, using granulated carbide,
+ comprises an equalising gasholder <i>E</i> alongside a generating tank <i>B</i>,
+ which is surmounted by a closed carbide receptacle <i>A</i> and a
+ distributing appliance. The carbide receptacle is filled with granulated
+ carbide and the lid <i>N</i> screwed down; the carbide is then withdrawn
+ from the base of the receptacle by the distributing appliance and
+ discharged in measured quantities as required into the water in the
+ generating tank. The distributing appliance is actuated by a weighted cord
+ <i>H</i> attached to the bell <i>I</i> of the gasholder and discharges at
+ each time a quantity of carbide only sufficient nearly to fill the
+ gasholder with acetylene. The gas passes from the generator through the
+ pipe <i>J</i> and seal-pot <i>D</i>, or bypass <i>F</i>, to the gasholder.
+ The generating tank is provided with a funnel <i>G</i> for replacing the
+ water consumed, a sludge-stirrer and a draw-off cock <i>L</i>, and a
+ water-level cock <i>C</i>. The gas passes from the gasholder through a
+ purifier <i>K</i>, charged with heratol, to the service-pipe.
+ </p>
+ <p class="ctr">
+ <a href="images/338.png"><img src="images/338th.png"
+ alt="FIG. 30.--L. DEBRUYNE'S GENERATING PLANT FOR GRANULATED CARBIDE" /></a>
+ </p>
+ <p>
+ (2) Automatic; carbide-to-water.
+ </p>
+ <p>
+ The "Debruyne" generator comprises an equalising bell gasholder <i>A</i>
+ placed alongside a generating tank <i>B</i> containing water into which
+ lump carbide is discharged as necessary from each in turn of a series of
+ chambers mounted in a ring above the generating tank. The chambers are
+ removable for refilling, and when charged are hermetically sealed until
+ opened in turn above the shoot <i>C</i>, through which their contents are
+ discharged into the generating tank. The carbide contained in each chamber
+ yields sufficient gas nearly to fill the gasholder. The discharging
+ mechanism is operated through an arm <i>E</i> attached to the bell <i>G</i>
+ of the gasholder, which sets the mechanism in motion when the bell has
+ fallen nearly to its lowest position. The lip <i>L</i> serves for renewing
+ the water in the generator, and the gas evolved goes through the pipe <i>K</i>
+ with tap <i>F</i> to the gasholder. There is an eccentric stirrer for the
+ sludge and a large-bore cock for discharging it. The gas passes from the
+ gasholder through the pipe <i>J</i> to the purifier <i>H</i>, charged with
+ heratol, and thence to the service-pipe.
+ </p>
+ <p class="ctr">
+ <a href="images/339.png"><img src="images/339th.png"
+ alt="FIG. 3l.--THE 'DEBRUYNE' GENERATING PLANT FOR LUMP CARBIDE" /></a>
+ </p>
+ <p>
+ <i>Maker</i>: DE SMET VAN OVERBERGE, ALOST.
+ </p>
+ <p>
+ <i>Type</i>: (1) Automatic; carbide-to-water.
+ </p>
+ <p>
+ This generating apparatus comprises an equalising gasholder <i>A</i>
+ placed alongside a generating tank <i>B</i>, above which is mounted on a
+ rotating spindle a series of chambers <i>C</i>, arranged in a circle,
+ which are filled with carbide. The generating tank is closed at the top,
+ but on one side there is a shoot <i>D</i> through which the carbide is
+ discharged from the chambers in turn into the water in the tank. The
+ series of chambers are rotated by means of a cord passing round a pulley
+ <i>E</i> and having a weight <i>F</i> at one end, and being attached to
+ the bell of the gasholder at the other. When the bell falls, owing to the
+ consumption of gas, to a certain low position, the carbide chamber, which
+ has been brought by the rotation of the pulley over the shoot, is opened
+ at the bottom by the automatic liberation of a catch, and its contents are
+ discharged into the generating tank. The contents of one carbide chamber
+ suffice to fill the gasholder to two-thirds of its total capacity. The
+ carbide chambers after filling remain hermetically closed until the bottom
+ is opened for the discharge of the carbide. There is a sludge-cock <i>G</i>
+ at the bottom of the generating tank. The gas passes from the gasholder
+ through a purifier <i>H</i>, which is ordinarily charged with puratylene.
+ </p>
+ <p class="ctr">
+ <a href="images/340.png"><img src="images/340th.png"
+ alt="FIG. 32.--AUTOMATIC GENERATING PLANT OF DE SMET VAN OVERBERGE" /></a>
+ </p>
+ <p>
+ (2) Non-automatic; carbide-to-water. This apparatus comprises a storage
+ bell gasholder <i>J</i> placed alongside a generating tank in the top of
+ which is a funnel <i>E</i> with a counter-weighted lever pivoted on the
+ arm <i>B</i>. The base of the funnel is closed by a flap valve <i>C</i>
+ hinged at <i>D</i>. When it is desired to generate gas the counter-weight
+ <i>A</i> of the lever is raised and the valve at the bottom of the funnel
+ is thereby opened. A charge of carbide is then tipped into the funnel and
+ drops into the water in the generating tank. The valve is then closed and
+ the gas evolved goes through the pipe <i>G</i> to the gasholder, whence it
+ passes through a purifier to the service-pipe. There is a sludge-cock on
+ the generating tank.
+ </p>
+ <p class="ctr">
+ <a href="images/341.png"><img src="images/341th.png"
+ alt="FIG. 33.--NON-AUTOMATIC GENERATING PLANT OF DE SMET VAN OVERBERGE" /></a>
+ </p>
+ <p>
+ <i>Maker</i>: SOC. AN. BELGE DE LA PHOTOLITHE, 2 RUE DE HUY, LIÉGE.
+ </p>
+ <p>
+ <i>Type</i>: Automatic; carbide-to-water.
+ </p>
+ <p>
+ The "Photolithe" generating plant made by this firm comprises an
+ equalising bell gasholder <i>A</i> in the tank <i>O</i>, alongside a
+ generating tank <i>B</i> which is surmounted by a carbide storage
+ receptacle divided into a number of compartments. These compartments are
+ fitted with flap bottoms secured by catches, and are charged with carbide.
+ Through the middle of the storage receptacle passes a spindle, to the
+ upper end of which is attached a pulley <i>b</i>. Round the pulley passes
+ a chain, one end of which carries a weight <i>n</i>, while in the other
+ direction it traverses guide pulleys and is attached to a loop on the
+ crown of the gasholder bell. When the bell falls below a certain point
+ owing to the consumption of gas, it pulls the chain and rotates the pulley
+ <i>b</i> and therewith an arm <i>d</i>, which liberates the catch
+ supporting the flap-bottom of the next in order of the carbide
+ compartments. The contents of this compartment are thereby discharged
+ through the shoot <i>C</i> into the generating tank <i>B</i>. The gas
+ evolved passes through the cock <i>R</i> and the pipe <i>T</i> into the
+ gasholder, the rise of the bell of which takes the pull off the chain and
+ allows the weight at its other end to draw it up until it is arrested by
+ the stop <i>f</i>. The arm <i>d</i> is thereby brought into position to
+ liberate the catch of the next carbide receptacle. The generating tank is
+ enlarged at its base to form a sludge receptacle <i>E</i>, which is
+ provided with a sludge draw-off cock <i>S</i> and a hand-hole <i>P</i>.
+ Between the generating tank proper and the sludge receptacle is a grid,
+ which is cleaned by means of a rake with handle <i>L</i>. The gas passes
+ from the gasholder through a purifier <i>H</i> charged with puratylene, to
+ the service-pipe.
+ </p>
+ <p class="ctr">
+ <a href="images/342.png"><img src="images/342th.png"
+ alt="FIG. 34.--'PHOTOLITHE' GENERATING PLANT" /></a>
+ </p>
+ <p>
+ The same firm also makes a portable generating apparatus in which the
+ carbide is placed in a basket in the crown of the bell of the gasholder.
+ This apparatus is supplied on a trolley for use in autogenous soldering or
+ welding.
+ </p>
+ <p>
+ FRANCE.
+ </p>
+ <p>
+ <i>Maker</i>: LA SOC. DES APPLICATIONS DE L'ACÉTYLČNE, 26 RUE CADET,
+ PARIS.
+ </p>
+ <p>
+ <i>Type</i>: Automatic; carbide-to-water.
+ </p>
+ <p>
+ The "Javal" generating plant made by this firm consists of an equalising
+ bell gasholder <i>A</i> in the tank <i>B</i> with a series of buckets <i>D</i>,
+ with removable bottoms <i>h</i>, mounted on a frame <i>F</i> round the
+ guide framing of the holder. Alongside the gasholder stands the generating
+ tank <i>H</i> with shoot <i>K</i>, into which the carbide discharged from
+ the buckets falls. On top of the generator is a tipping water-bucket <i>I</i>
+ supplied with water through a ball cock. The bell of the gasholder is
+ connected by chains <i>a</i> and <i>c</i>, and levers <i>b</i> and <i>d</i>
+ with an arm which, when the bell descends to a certain point, comes in
+ contact with the catch by which the bottom of the carbide bucket is held
+ in place, and, liberating the same, allows the carbide to fall into the
+ shoot. When the bell rises, in consequence of the evolved gas, the ring of
+ carbide buckets is rotated sufficiently to bring the next bucket over the
+ shoot. Thus the buckets are discharged in turn as required through the
+ rise and fall of the gasholder bell.
+ </p>
+ <p class="ctr">
+ <a href="images/344.png"><img src="images/344th.png"
+ alt="FIG. 35.--'JAVAL' GENERATOR" /></a>
+ </p>
+ <p>
+ The carbide falling from the opened bucket strikes the end <i>i</i> of the
+ lever <i>k</i>, and thereby tips the water-bucket <i>I</i> and discharges
+ its contents into the shoot of the generator. The rise in the level of the
+ water in the generator, due to the discharge of the water from the bucket
+ <i>I</i>, lifts the float <i>L</i> and therewith, through the attached rod
+ and chain <i>u</i>, the ball <i>s</i> of the valve <i>t</i>. The sludge,
+ which has accumulated in the base <i>N</i> of the generator from the
+ decomposition of the previous portion of carbide, is thereby discharged
+ automatically into a special drain. The discharge- valve closes
+ automatically when the float <i>L</i> has sunk to its original level. The
+ gas evolved passes from the generator through the seal-pot <i>M</i> and
+ the pipe <i>r</i> with cock <i>q</i> into the gasholder, from which it
+ passes through the pipe <i>x</i>; with condensation chamber and discharge
+ tap <i>y</i> into the purifier <i>R</i>, which is charged with heratol.
+ </p>
+ <p>
+ <i>Maker</i>: L'HERMITE, LOUVIERS, EURE.
+ </p>
+ <p>
+ <i>Type</i>: (1) Automatic; carbide-to-water.
+ </p>
+ <p>
+ The generating plant known as "L'Éclair," by this firm comprises an
+ equalising bell gasholder <i>A</i> floating in an annular water-seal <i>N</i>,
+ formed in the upper part of a generating tank <i>B</i> into which carbide
+ enters through the shoot <i>K</i>. Mounted at the side of the tank is the
+ carbide delivery device, which consists of the carbide containers <i>J</i>
+ supported on an axis beneath the water-sealed cover <i>H</i>. The
+ containers are filled with ordinary lump carbide when the cover <i>H</i>
+ is removed. The tappet <i>O</i> attached to the bell of the gasholder come
+ in contact with a pawl when the gasholder bell descends to a certain level
+ and thereby rotates a pinion on the protruding end of the axis which
+ carries the carbide containers <i>J</i>. Each time the bell falls and the
+ tappet strikes the pawl, one compartment of the carbide containers
+ discharges its contents down the shoot <i>K</i> into the generating tank
+ <i>B</i>. The gas evolved passes upwards and causes the bell <i>A</i> to
+ rise. The gas is prevented from rising into the shoot by the deflecting
+ plates <i>G</i>. The natural level of the water in the generating tank,
+ when the apparatus is in use, is shown by the dotted lines <i>L</i>. The
+ lime sludge is discharged from time to time through the cock <i>E</i>,
+ being stirred up by means of the agitator <i>C</i> with handle <i>D</i>.
+ When the sludge is discharged water is added through <i>M</i> to the
+ proper level. The gas evolved passes from the holder through the pipe with
+ tap <i>F</i> to the service-pipe. A purifier is supplied if desired.
+ </p>
+ <p class="ctr">
+ <a href="images/345a.png"><img src="images/345ath.png"
+ alt="FIG. 36.--'L'ÉCLAIR,' GENERATOR" /></a>
+ </p>
+ <p>
+ <i>References</i>
+ </p>
+ <p>
+ A Gasholder. B Generator. C Agitator. D Handle of agitator. E Sludge-cock.
+ F Gas outlet. G Deflecting plates. H Cover. I Carbide. J Automatic
+ distributor. K Shoot. L Water-level. M Water-inlet. N Water-seal. O
+ Tappet.
+ </p>
+ <p>
+ (2) Automatic; water-to-carbide; contact.
+ </p>
+ <p>
+ A generating plant known as "L'Étoile" made by this firm. A tappet on the
+ bell of an equalising gasholder depresses a lever which causes water to
+ flow into a funnel, the outlet of which leads to a generating chamber
+ containing carbide.
+ </p>
+ <p>
+ <i>Maker</i>: MAISON SIRIUS, FR. MANGIAMELI &amp; CO., 34 RUE DES PETITS-
+ HÔTELS, PARIS.
+ </p>
+ <p>
+ <i>Type</i>: (1) Automatic; carbide-to-water.
+ </p>
+ <p>
+ The generating plant made by this firm comprises a drum-shaped carbide
+ holder mounted above a generating tank, a condenser, a washer, an
+ equalising gasholder, and a purifier. The drum <i>A</i> is divided into
+ eight chambers <i>a</i> each closed by a fastening on the periphery of the
+ drum. These chambers are packed with lump carbide, which is discharged
+ from them in turn through the funnel <i>B</i> into the generating tank,
+ which is filled with water to the level of the overflow cock <i>b</i>. A
+ deflecting plate <i>d</i> in the tank distributes the carbide and prevents
+ the evolved gas passing out by way of the funnel <i>B</i>. The gas evolved
+ passes through the pipe <i>O</i> into the condenser, which is packed with
+ coke, through which the gas goes to the pipe <i>E</i> and so to the washer
+ <i>P</i> through the water, in which it bubbles and issues by the pipe <i>G</i>
+ into the gasholder. The bell <i>L</i> of the gasholder is connected by a
+ chain <i>C</i> to the axis of the drum <i>A</i>, on which is a pinion with
+ pawl so arranged that the pull on the chain caused by the fall of the bell
+ of the gasholder rotates the drum by 1/8 of a turn. The catch on the
+ outside of the carbide chamber, which has thereby been brought to the
+ lowest position, is at the same time freed, so that the contents of the
+ chamber are discharged through the funnel <i>B</i>. The evolved gas causes
+ the bell to rise and the drum remains at rest until, owing to the
+ consumption of gas, the bell again falls and rotates the drum by another
+ 1/8 of a turn. Each chamber of the drum holds sufficient carbide to make a
+ volume of gas nearly equal to the capacity of the gasholder. Thus each
+ discharge of carbide very nearly fills the gasholder, but cannot over-fill
+ it. The bell is provided with a vent-pipe <i>i</i>, which comes into
+ operation should the bell rise so high that it is on the point of becoming
+ unsealed. From the gasholder the gas passes through the pipe <i>J</i>,
+ with cock <i>e</i>, to the purifier, which is charged with frankoline,
+ puratylene, or other purifying material, whence it passes to the pipe <i>N</i>
+ leading to the place of combustion. The generating tank is provided with a
+ sludge-cock <i>g</i>, and a cleaning opening with lid <i>f</i>. This
+ generating plant has been primarily designed for the use of acetylene for
+ autogenous welding, and is made also mounted on a suitable trolley for
+ transport for this purpose.
+ </p>
+ <p class="ctr">
+ <a href="images/347.png"><img src="images/347th.png"
+ alt="FIG. 37.--'SIRIUS' GENERATOR" /></a>
+ </p>
+ <p>
+ (2) Automatic; carbide-to-water.
+ </p>
+ <p>
+ A later design of generating plant, known as the Type G, also primarily
+ intended for the supply of acetylene for welding, has the carbide store
+ mounted in the crown of the bell of the equalising gasholder, to the
+ framing of the tank of which are attached a purifier, charged with
+ frankoline, and a safety water-seal or valve. The whole plant is mounted
+ on a four-legged stand, and is provided with handles for carrying as a
+ whole without dismounting. It is made in two sizes, for charges of 5-1/2
+ and 11 lb. of carbide respectively.
+ </p>
+ <p>
+ GERMANY.
+ </p>
+ <p>
+ <i>Maker</i>: KELLER AND KNAPPICH, G.m.b.H., AUGSBURG.
+ </p>
+ <p>
+ <i>Type</i>: Non-automatic; carbide-to-water.
+ </p>
+ <p>
+ The "Knappich" generating plant made by this firm embodies a generating
+ tank, one-half of which is closed, and the other half of which is open at
+ the top, containing water. A small drum containing carbide is attached by
+ a clamp to the end of a lever which projects above the open half of the
+ tank. The lever is fastened to a horizontal spindle which is turned
+ through 180° by means of a counter-weighted lever handle. The carbide
+ container is thus carried into the water within the closed half of the
+ tank, and is opened automatically in transit. The carbide is thus exposed
+ to the water and the evolved gas passes through a pipe from the top of the
+ generating tank to a washer acting on the Livesey principle, and thence to
+ a storage gasholder. The use of closed carbide containers in charging is
+ intended to preclude the introduction of air into the generator, and the
+ evolution and escape of gas to the air while the carbide is being
+ introduced. Natural circulation of the water in the generating tank is
+ encouraged with a view to the dissipation of heat and washing of the
+ evolved gas. From the gasholder the gas passes in a downward direction
+ through two purifiers arranged in series, charged with a material supplied
+ under the proprietary name of "Carburylen." This material is stated to act
+ as a desiccating as well as a purifying agent. The general arrangement of
+ the plant is shown in the illustration. (Fig. 38).
+ </p>
+ <p class="ctr">
+ <a href="images/348.png"><img src="images/348th.png"
+ alt="FIG. 38.--'KNAPPICH' GENERATING PLANT" /></a>
+ </p>
+ <p>
+ <i>Maker</i>: NORDISCHE AZETYLEN-INDUSTRIE; ALTONA-OTTENSEN.
+ </p>
+ <p>
+ <i>Type</i>: Automatic; water-to-carbide; "drawer."
+ </p>
+ <p>
+ The apparatus made by this firm consists of an equalising gasholder with
+ bell <i>D</i> and tank <i>E</i>, a water-tank <i>O</i>, and two drawer
+ generators <i>C</i> situated in the base of the gasholder tank. The
+ water-supply from the tank <i>O</i> through the pipe <i>P</i> with valve
+ <i>Q</i> is controlled by the rise and fall of the bell through the medium
+ of the weight <i>J</i> attached to the bell. When the bell descends this
+ weight rests on <i>K</i> and so moves a counter-weighted lever, which
+ opens the valve <i>Q</i>. The water then flows through the nozzle <i>B</i>
+ into one division of the funnel <i>A</i> and down the corresponding pipe
+ to one of the generators. The generators contain trays with compartments
+ intended to be half filled with carbide. The gas evolved passes up the
+ pipe <i>T</i> and through the seal <i>U</i> into the bell of the
+ gasholder. There is a safety pipe <i>F</i>, the upper end of which is
+ carried outside the generator house. From the gasholder the gas is
+ delivered through the cock <i>M</i> to a purifier charged with a special
+ purifying material mixed with cork waste and covered with wadding. There
+ is a drainage cock <i>N</i> at the base of the purifier. The nozzle <i>B</i>
+ of the water-supply pipe is shifted to discharge into either compartment
+ of the funnel <i>A</i>, according to which of the two generators is
+ required to be in action. The other generator may then be recharged
+ without interfering with the continuous working of the plant.
+ </p>
+ <p class="ctr">
+ <a href="images/350.png"><img src="images/350th.png"
+ alt="FIG. 39.--GENERATING PLANT OF THE NORDISCHE AZETYLEN-INDUSTRIE" /></a>
+ </p>
+ <p>
+ GREAT BRITAIN AND IRELAND.
+ </p>
+ <p>
+ <i>Maker:</i> THE ACETYLENE CORPORATION OF GREAT BRITAIN LTD., 49 VICTORIA
+ STREET, LONDON, S.W.
+ </p>
+ <p>
+ <i>Type:</i> (1) Automatic; water-to-carbide; contact, superposed pans.
+ </p>
+ <p>
+ The "A1" generating plant made by this firm comprises a bell gasholder,
+ with central guide, standing alongside the generator. The generator
+ consists of a rectangular tank in which is a generating chamber having a
+ water-sealed lid with pressure test-cock <i>I</i>. Into the generating
+ chamber fit a number of pans <i>J</i>, which are charged with carbide.
+ Water is supplied to the generating chamber from an overhead tank <i>B</i>
+ through the starting tap <i>D</i> and the funnel <i>E</i>. It flows out of
+ the supply-pipe near the top of the generating chamber through a slot in
+ the side of the pipe facing the corner of the chamber, so that it runs
+ down the latter without splashing the carbide in the upper pans. It enters
+ first the lowest carbide pan through the perforations, which are at
+ different levels in the side of the pan. It thus attacks the carbide from
+ the bottom upwards. The evolved gas passes from the generating chamber
+ through a pipe opening near the top of the same to the washer <i>A</i>,
+ which forms the base of the generating tank. It bubbles through the water
+ in the washer, which therefore also serves as a water-seal, and passes
+ thence to the gasholder. On the bell of the gasholder is an arm <i>C</i>
+ which, when the holder descends nearly to its lowest point, depresses the
+ rod <i>C</i>, which is connected by a chain to a piston in the outlet-pipe
+ from the water-tank <i>B</i>. The fall of the gasholder thereby raises the
+ piston and allows water to flow out of the tank <i>B</i> through the tap
+ <i>D</i> to the funnel <i>E</i>. The generating tank is connected by a
+ pipe, with tap <i>G</i>, with the washer <i>A</i>, and the water in the
+ generating tank is run off through this pipe each time the generating
+ chamber is opened for recharging, thereby flushing out the washer <i>A</i>
+ and renewing the water in the same. There is a sludge discharging tap <i>F</i>.
+ With a view to the ready dissipation of the heat of generation the
+ generating chamber is made rectangular and is placed in a water-tank as
+ described. Some of the heat of generation is also communicated to the
+ underlying washer and warms the water in it, so that the washing of the
+ gas is effected by warm water. Water condensing in the gasholder
+ inlet-pipe falls downwards to the washer. There is a water lip <i>H</i> by
+ which the level of the water in the washer is automatically kept constant.
+ The gasholder is provided with a safety-pipe <i>K</i>, which allows gas to
+ escape through it to the open before the sides of the holder become
+ unsealed, should the holder for any reason become over-filled. The holder
+ is of a capacity to take the whole of the gas evolved from the carbide in
+ one pan, and the water- tank <i>B</i> holds just sufficient water for the
+ decomposition of one charge of the generator. From the gasholder the gas
+ passes through a purifier, which is ordinarily charged with "Klenzal," and
+ a baffle-box for abstraction of dust, to the service-pipe. With plants
+ intended to supply more than forty lights for six hours, two or more
+ generating chambers are employed, placed in separate compartments of one
+ rectangular generating tank. The water delivery from the water-tank <i>B</i>
+ then takes place into a trough with outlets at different levels for each
+ generating chamber. By inspection of this trough it may be seen at once
+ whether the charge in any generating chamber is unattacked, in course of
+ attack, or exhausted.
+ </p>
+ <p class="ctr">
+ <a href="images/352.png"><img src="images/352th.png"
+ alt="FIG. 40.--THE 'A1' GENERATING PLANT OF THE ACETYLENE CORPORATION OF GREAT BRITAIN, LTD" /></a>
+ </p>
+ <p>
+ (2) Automatic; water-to-carbide; contact.
+ </p>
+ <p>
+ The same firm also makes the "Corporation Flexible-Tube Generator," which
+ is less costly than the "A1" (<i>vide supra</i>). The supply of water to
+ the generating vessels takes place from the tank of the equalising bell
+ gasholder and is controlled by a projection on the bell which depresses a
+ flexible tube delivering into the generating vessels below the level of
+ the water inlet to the tube.
+ </p>
+ <p>
+ (3) Automatic; water-to-carbide; "drawer."
+ </p>
+ <p>
+ The same firm also makes a generator known as the "A-to-Z," which is less
+ costly than either of the above. In it water is supplied from the tank of
+ a bell gasholder to a drawer type of generator placed in the base of the
+ gasholder tank. The supply of water is controlled by an external piston-
+ valve actuated through the rise and fall of the bell of the gasholder. The
+ flow of water to the generator is visible.
+ </p>
+ <p>
+ <i>Maker</i>: THE ACETYLENE GAS AND CARBIDE OF CALCIUM CO., PONTARDAWE,
+ R.S.O., GLAM.
+ </p>
+ <p>
+ <i>Type</i>: Automatic; water-to-carbide; flooded compartment.
+ </p>
+ <p>
+ The "Owens" generator made by this firm comprises an equalising bell
+ gasholder alongside which are placed two or more inclined generating
+ cylinders. The front lower end of each cylinder is fitted with a lid which
+ is closed by a screw clamp. There is inserted in each cylinder a
+ cylindrical trough, divided into ten compartments, each of which contains
+ carbide. Water is supplied to the upper ends of the cylinders from a
+ high-level tank placed at the back of the gasholder. In the larger sizes
+ the tank is automatically refilled from a water service through a
+ ball-cock. The outlet-valve of this tank is operated through a counter-
+ weighted lever, the unweighted end of which is depressed by a loop,
+ attached to the crown of the gasholder bell, when the bell has nearly
+ reached its lowest position. This action of the bell on the lever opens
+ the outlet-valve of the tank and allows water to flow thence into one of
+ the generating cylinders. It is discharged into the uppermost of the
+ compartments of the carbide trough, and when the carbide in that
+ compartment is exhausted it flows over the partition into the next
+ compartment, and so on until the whole trough is flooded. The gas passes
+ from the generating cylinders through a water-seal and a baffle plate
+ condenser placed within the water link of the gasholder to the bell of the
+ latter. There is a water seal on the water supply-pipe from the tank to
+ the generators, which would be forced should the pressure within the
+ generators for any reason become excessive. There is also a sealed vent-
+ pipe which allows of the escape of gas from the holder to the open should
+ the holder for any reason be over filled. The gas passes from the holder
+ through a purifier charged with "Owens" purifying material to the service
+ pipe. The plant is shown in Fig 41.
+ </p>
+ <p class="ctr">
+ <a href="images/354.png"><img src="images/354th.png"
+ alt="FIG. 41.--'OWENS' GENERATOR" /></a>
+ </p>
+ <p>
+ <i>Maker</i> ACETYLENE ILLUMINATING CO, LTD, 268-270 SOUTH LAMBETH ROAD,
+ LONDON, SW
+ </p>
+ <p>
+ <i>Type</i> (1) Non automatic, carbide to water
+ </p>
+ <p>
+ The generator <i>A</i> of this type made by this firm is provided with a
+ loading box <i>B</i>, with gas tight lid, into which the carbide is put.
+ It is then discharged by moving a lever which tilts the hinged bottom <i>D</i>
+ of the box <i>B</i>, and so tips the carbide through the shoot <i>E</i> on
+ to the conical distributor <i>F</i> and into the water in the generating
+ chamber. There is a sludge cock <i>G</i> at the base of the generator. Gas
+ passes as usual from the generator to a washer and storage gasholder.
+ Heratol is the purifying material supplied.
+ </p>
+ <p class="ctr">
+ <a href="images/355.png"><img src="images/355th.png"
+ alt="FIG. 42.--CARBIDE-TO-WATER GENERATOR OF THE ACETYLENE ILLUMINATING CO., LTD" /></a>
+ </p>
+ <p>
+ (2) Non-automatic; water-to-carbide; contact.
+ </p>
+ <p>
+ The generator <i>A</i> is provided with a carbide container with
+ perforated base, and water is supplied to it from a delivery-pipe through
+ a scaled overflow. The gas evolved passes through the pipe <i>E</i> to the
+ washer <i>B</i>, which contains a distributor, and thence to the storage
+ gasholder <i>G</i>. There is a sludge-cock <i>F</i> at the base of the
+ generator. From the gasholder the gas passes through the purifier <i>D</i>,
+ charged with heratol, to the service-pipe.
+ </p>
+ <p class="ctr">
+ <a href="images/356.png"><img src="images/356th.png"
+ alt="FIG. 43.--WATER-TO-CARBIDE GENERATING PLANT OF THE ACETYLENE ILLUMINATING CO., LTD" /></a>
+ </p>
+ <p>
+ <i>Maker</i>: THE ALLEN CO., 106 VICTORIA STREET, LONDON, S.W.
+ </p>
+ <p>
+ <i>Type</i>: Automatic; water-to-carbide; contact, superposed trays.
+ </p>
+ <p>
+ The generating plant made by this firm comprises an equalising bell
+ gasholder, from the tank of which water is supplied through a flexible
+ tube to the top of a water-scaled generating chamber in which is a
+ vertical cylinder containing a cage packed with carbide. The open end of
+ the flexible tube is supported by a projection from the bell of the
+ gasholder, so that as the bell rises it is raised above the level of the
+ water in the tank and so ceases to deliver water to the generator until
+ the bell again falls. The water supplied flows by way of the water-seal of
+ the cover of the generating chamber to the cylinder containing the carbide
+ cage. Larger sizes have two generating chambers, and the nozzle of the
+ water delivery-pipe may be switched over from one to the other. There is
+ an overflow connexion which brings the second chamber automatically into
+ action when the first is exhausted. One chamber may be recharged while the
+ other is in action. Spare cylinders and cages are provided for use when
+ recharging. There is a cock for drawing off water condensing in the
+ outlet-pipe from the gasholder. The gas passes from the holder to the
+ lower part of a purifier with water-scaled cover, through the purifying
+ material in which it rises to the outlet leading to the service-pipe.
+ Purifying material under the proprietary name of the "Allen" compound is
+ supplied. The plant is shown in Fig. 44.
+ </p>
+ <p class="ctr">
+ <a href="images/357.png"><img src="images/357th.png"
+ alt="FIG. 44.--'ALLEN' FLEXIBLE-TUBE GENERATOR" /></a>
+ </p>
+ <p>
+ Maker: THE BON-ACCORD ACETYLENE GAS CO., 285 KING STREET, ABERDEEN.
+ </p>
+ <p>
+ Type: Automatic; water-to-carbide; contact, superposed trays.
+ </p>
+ <p>
+ The "Bon Accord" generating plant made by this firm comprises an
+ equalising displacement gasholder <i>B</i> immersed in a water-tank <i>A</i>.
+ Alongside the tank are placed two water-jacketed generating chambers <i>G1</i>
+ and <i>G2</i> containing cages <i>K</i> charged with carbide. Water passes
+ from within the gasholder through the water inlet- pipes <i>L1 L2</i>, the
+ cock <i>H</i>, and the pipes <i>F1 F2</i> to the generating chambers, from
+ which the gas evolved travels to the holder <i>B</i>, in which it
+ displaces water until the water-level falls below the mouths of the pipes
+ <i>L1</i> and <i>L2</i>, and so cuts off the supply of water to the
+ generating chambers. The gas passes from the holder <i>B</i> through the
+ pipe with outlet-cock <i>T</i> to a washer containing an acid solution for
+ the neutralisation of ammonia, then through a purifier containing a
+ "special mixture of chloride of lime." After that through a tower packed
+ with lime, and finally through a pressure regulator, the outlet of which
+ is connected to the service-pipe. There is an indicator <i>I</i> to show
+ the amount of gas in the holder. One generator may be charged while the
+ other is in action.
+ </p>
+ <p class="ctr">
+ <a href="images/358.png"><img src="images/358th.png"
+ alt="FIG. 45.--'BON-ACCORD' GENERATOR" /></a>
+ </p>
+ <p>
+ <i>Maker</i>: FREDK. BRABY AND CO., LTD., ASHTON GATE WORKS, BRISTOL; AND
+ 352-364 EUSTON ROAD, LONDON.
+ </p>
+ <p>
+ <i>Type:</i> (I) Automatic; carbide-to-water.
+ </p>
+ <p>
+ The "A" type of generator made by this firm comprises an equalising bell
+ gasholder, round the bell of which are arranged a series of buckets which
+ are charged with carbide. Those buckets are discharged in turn as the bell
+ falls from time to time through a mechanism operated by a weight suspended
+ from a wire cord on a revolving spindle. The carbide is discharged on to a
+ different spot in the generating tank from each bucket. There is a cock
+ for the periodical removal of sludge. Gas passes through a purifier
+ charged with puratylene to the service-pipe. The disposition of the parts
+ of the plant and the operating mechanism arc shown in the accompanying
+ figure, which represents the generating apparatus partly in elevation and
+ partly in section. The carbide buckets (1) are loosely hooked on the flat
+ ring (2) bolted to the gasholder tank (3). The buckets discharge through
+ the annular water-space (4) between the tank and the generator (5). The
+ rollers (6), fitted on the generator, support a ring (7) carrying radial
+ pins (8) projecting outwards, one pin for each bucket. The ring can travel
+ round on the rollers. Superposed on the ring is a tray (9) closed at the
+ bottom except for an aperture beneath the throat (11), on which is mounted
+ an inclined striker (12), which strikes the projecting tongues (1<i>a</i>)
+ of the lids of the buckets in turn. There is fixed to the sides of the
+ generator a funnel (13) with open bottom (13<i>a</i>) to direct the
+ carbide, on to the rocking grid (14) which is farther below the funnel
+ than appears from the figure. Gas passing up behind the funnel escapes
+ through a duct (15) to the gasholder. The ring (7) is rotated through the
+ action of the weight (16) suspended by the chain or rope (17) which passes
+ round the shaft (18), which is supported by the bracket (19) and has a
+ handle for winding up. An escapement, with upper limb (20<i>a</i>) and
+ lower limb (20<i>b</i>), is pivotally centred at (21) in the bracket (19)
+ and normally restrains the turning of the shaft by the weight. There is a
+ fixed spindle (24) supported on the bracket (23)--which is fixed to the
+ tank or one of the guide-rods--having centred on it a curved bar or
+ quadrant (25) running loose on the spindle (24) and having a crank arm
+ (26) to which is connected one end of a rod (27) which, at the other end,
+ is connected to the arm (28) of the escapement. The quadrant bears at both
+ extremities against the flat bar (29) when the bell (22) is sufficiently
+ raised. The bar (29) extends above the bell and carries an arm (30) on
+ which is a finger (30<i>a</i>). There is fixed on the shaft (18) a wheel
+ (31), with diagonal divisions or ways extending from side to side of its
+ rim, and stop-pins (32) on one side at each division. A clutch prevents
+ the rotation of the wheel during winding up.
+ </p>
+ <p class="ctr">
+ <a href="images/360.png"><img src="images/360th.png"
+ alt="FIG. 46.--THE 'A' GENERATOR OF FRED K. BRABY AND CO., LTD" /></a>
+ </p>
+ <p>
+ (2) Automatic; water-to-carbide; contact, superposed trays.
+ </p>
+ <p>
+ The type "B" generator made by this firm comprises an equalising bell
+ gasholder, a crescent-shaped feed water-tank placed on one side of the
+ gasholder, and mechanism for controlling a tap on the pipe by which the
+ feed water passes to a washer whence it overflows through a seal into a
+ horizontal generating chamber containing cells packed with carbide. The
+ mechanism controlling the water feed embodies the curved bar (25),
+ connecting-rod (27) and flat guide-bar (29) as used for controlling the
+ carbide feed in the "A" type of generator (Fig. 46). When the bell
+ descends water is fed into the washer, and the water-level of the seal is
+ thus automatically maintained. The gas evolved passes through a pipe,
+ connecting the seal on the top of the generating chamber with the washer,
+ into the gasholder. Plants of large size have two generating chambers with
+ connexions to a single washer.
+ </p>
+ <p>
+ <i>Maker:</i> THE DARGUE ACETYLENE GAS CO., 57 GREY STREET, NEWCASTLE-ON-
+ TYNE.
+ </p>
+ <p>
+ <i>Type:</i> Automatic; water-to-carbide; "drawer."
+ </p>
+ <p>
+ The "Dargue" acetylene generator made by this firm comprises an equalising
+ bell gasholder <i>B</i> floating in a water-tank <i>A</i>, which is deeper
+ than is necessary to submerge the bell of the gasholder. In the lower part
+ of this tank are placed two or more horizontal generating chambers which
+ receive carbide-containing trays divided by partitions into a number of
+ compartments which are half filled with carbide. Water is supplied from
+ the gasholder tank through the tap <i>E</i> and pipe <i>F</i> to the
+ generating chambers in turn. It rises in the latter and floods the first
+ compartment containing carbide before gaining access to the second, and so
+ on throughout the series of compartments. As soon as the carbide in the
+ first generating chamber is exhausted, the water overflows from it through
+ the pipe with by-pass tap <i>J</i> to the second generating chamber. The
+ taps <i>G</i> and <i>H</i> serve to disconnect one of the generating
+ chambers from the water-supply during recharging or while another chamber
+ is in action. The gas evolved passes from each generating chamber through
+ a pipe <i>L</i>, terminating in the dip-pipe <i>M</i>, which is provided
+ with a baffle-plate having very small perforations by which the stream of
+ gas is broken up, thereby subjecting it to thorough washing by the upper
+ layers of water in the gasholder tank. The washed gas, which thus enters
+ the gasholder, passes from it through the pipe <i>N</i> with main cock <i>R</i>
+ to the service- pipes. The water-supply to the generator is controlled
+ through the tap <i>E</i>, which is operated by a chain connected to an arm
+ attached to the bell of the gasholder.
+ </p>
+ <p>
+ The water in the gasholder tank is accordingly made to serve for the
+ supply of the generating chambers, for the washing of the gas, and as a
+ jacket to the generating chambers. The heat evolved by the decomposition
+ of the carbide in the latter creates a circulation of the water, ensuring
+ thereby thorough mixing of the fresh water, which is added from time to
+ time to replace that removed for the decomposition of the carbide, with
+ the water already in the tank. Thus the impurities acquired by the water
+ from the washing of the gas do not accumulate in it to such an extent as
+ to render it necessary to run off the whole of the water and refill,
+ except at long intervals. A purifier, ordinarily charged with puratylene,
+ is inserted in many cases after the main cock <i>R</i>. The same firm
+ makes an automatic generator on somewhat similar lines, specially designed
+ for use in autogenous welding, the smaller sizes of which are readily
+ portable.
+ </p>
+ <p class="ctr">
+ <a href="images/362.png"><img src="images/362th.png"
+ alt="FIG. 47.--'DARGUE' GENERATOR" /></a>
+ </p>
+ <p>
+ <i>Maker</i>: J. AND J. DRUMMOND, 162 MARKET STREET, ABERDEEN.
+ </p>
+ <p>
+ <i>Type</i>: Automatic; water-to-carbide; contact.
+ </p>
+ <p>
+ The generating plant made by this firm comprises two or more generating
+ vessels <i>B</i> in which carbide is contained in removable cases
+ perforated at different levels. Water is supplied to these generating
+ vessels, entering them at the bottom, from an elevated tank <i>A</i>
+ through a pipe <i>C</i>, in which is a tap <i>F</i> connected by a lever
+ and chain <i>L</i> with the bell <i>G</i> of the equalising gasholder <i>H</i>,
+ into which the evolved gas passes. The lever of the tap <i>F</i> is
+ counter-weighted so that when the bell <i>G</i> descends the tap is
+ opened, and when the bell rises the tap is closed. The gas passes from the
+ generating chambers <i>B</i> through the pipe <i>D</i> to the
+ washer-cooler <i>E</i> and thence to the gasholder. From the latter it
+ passes through the dry purifier <i>J</i> to the service-pipe. The
+ gasholder bell is sealed in oil contained in an annular tank instead of in
+ the usual single-walled tank containing water. The purifying material
+ ordinarily supplied is puratylene. The apparatus is also made to a large
+ extent in a compact form specially for use on board ships.
+ </p>
+ <p class="ctr">
+ <a href="images/363.png"><img src="images/363th.png"
+ alt="FIG. 48.--J. AND J. DRUMMOND'S GENERATING PLANT" /></a>
+ </p>
+ <p>
+ <i>Agents</i>: FITTINGS, LTD., 112 VICTORIA STREET, S.W.
+ </p>
+ <p>
+ <i>Type</i>: Automatic; carbide-to-water.
+ </p>
+ <p>
+ The "Westminster" generator supplied by this firm is the "Davis" generator
+ described in the section of the United States. The rights for the sale of
+ this generator in Great Britain are held by this firm.
+ </p>
+ <p>
+ <i>Maker</i>: LOCKERBIE AND WILKINSON, TIPTON, STAFFS.
+ </p>
+ <p>
+ <i>Type</i>: (1) Automatic; water-to-carbide; contact, superposed trays.
+ </p>
+ <p>
+ The "Thorscar" generator of this firm comprises an equalising gasholder,
+ the gas-space of the bell <i>B</i> of which is reduced by conical upper
+ walls. When the bell descends and this lining enters the water in the tank
+ <i>A</i> the displacement of water is increased and its level raised until
+ it comes above the mouths of the pipes <i>E</i>, through which a portion
+ then flows to the generators <i>D</i>. The evolution of the gas in the
+ latter causes the bell to rise and the conical lining to be lifted out of
+ the water, the level of which thereupon falls below the mouths of the
+ pipes <i>E</i> in consequence of the reduced displacement of the bell. The
+ supply of water to the generators is thus cut off until the bell again
+ falls and the level of the water in the tank is raised above the mouths of
+ the pipes <i>E</i>. The generating chambers <i>D</i> are provided with
+ movable cages <i>F</i> in which the carbide is arranged on trays. The gas
+ evolved travels through a scrubbing-box <i>G</i> containing charcoal, and
+ the pipe <i>J</i> with drainage-pipe <i>P</i> to the water-seal or washer
+ <i>K</i> inside the holder, into which it then passes. The outlet-pipe for
+ gas from the holder leads through the condensing coil <i>L</i> immersed in
+ the water in the tank to the condensed water-trap <i>N</i>, and thence by
+ the tap <i>Q</i> to the supply-pipe. The generating chambers are
+ water-jacketed and provided with gauge-glasses <i>H</i> to indicate when
+ recharging is necessary, and also with sludge-cocks <i>M</i>. The object
+ of the displacement cone in the upper part of the bell is to obtain
+ automatic feed of water to the carbide without the use of cocks or movable
+ parts. There is a funnel- shaped indicator in front of the tank for
+ regulating the height of water to a fixed level, and also an independent
+ purifier, the purifying material or which is supplied under the
+ proprietary name of "Thorlite."
+ </p>
+ <p class="ctr">
+ <a href="images/365.png"><img src="images/365th.png"
+ alt="FIG. 49.--'THORSCAR' GENERATOR" /></a>
+ </p>
+ <p>
+ (2) Non-automatic; water-to-carbide; "drawer."
+ </p>
+ <p>
+ This generating plant, the "Thorlite," comprises a water-tank <i>A</i>
+ from which water is admitted to the drawer generating chambers <i>B</i>,
+ one of which may be recharged while the other is in operation. The gas
+ evolved passes through a seal <i>C</i> to the gasholder <i>D</i>, whence
+ it issues as required for use through the purifier <i>E</i> to the
+ supply-pipe. For the larger sixes a vertical generating chamber is used.
+ The purifier and purifying material are the same as for the automatic
+ plant of the same firm.
+ </p>
+ <p class="ctr">
+ <a href="images/366.png"><img src="images/366th.png"
+ alt="FIG. 50.--'THORLITE' GENERATING PLANT" /></a>
+ </p>
+ <p>
+ <i>Maker</i>: THE MANCHESTER ACETYLENE GAS CO., LTD., ACRE WORKS, CLAYTON,
+ MANCHESTER.
+ </p>
+ <p>
+ <i>Type</i>: Automatic; water-to-carbide; "drawer."
+ </p>
+ <p>
+ The plant made by this firm comprises an equalising gasholder <i>A</i>
+ from the tank of which water is supplied to generating cylinders <i>B</i>
+ placed at the side of the tank, the number of which varies with the
+ capacity of the plant. The cylinders receive tray carbide-containers
+ divided into compartments perforated at different levels so that they are
+ flooded in turn by the inflowing water. A weight <i>C</i> carried by a
+ chain <i>D</i> from one end of a lever <i>E</i> pivoted to the framing of
+ the gasholder is supported by the bell of the gasholder when the latter
+ rises; but when the holder falls the weight <i>C</i>, coming upon the
+ lever <i>E</i>, raises the rod <i>F</i>, which thereupon opens the valve
+ <i>G</i>, which then allows water to flow from the gasholder tank through
+ the pipe <i>H</i> to one of the generating cylinders. When the carbide in
+ the first cylinder is exhausted, the water passes on to a second. One
+ generating cylinder may be recharged while another is in action. The
+ rising of the holder, due to the evolved gas, causes the bell to support
+ the weight <i>C</i> and thus closes the water supply-valve <i>G</i>. The
+ gas evolved passes through vertical condensers <i>J</i> into washing-
+ boxes <i>K</i>, which are placed within the tank. The gas issues from the
+ washing-boxes into the gasholder bell, whence it is withdrawn through the
+ pipe <i>L</i> which leads to the purifier. Puratylene is the purifying
+ material ordinarily supplied by this firm.
+ </p>
+ <p class="ctr">
+ <a href="images/367.png"><img src="images/367th.png"
+ alt="FIG. 51.--GENERATING PLANT OF THE MANCHESTER ACETYLENE GAS CO., LTD" /></a>
+ </p>
+ <p>
+ <i>Maker:</i> R,. J. MOSS AND SONS, 98 SNOW HILL, BIRMINGHAM.
+ </p>
+ <p>
+ <i>Type:</i> (1) Automatic; water-to-carbide; superposed trays.
+ </p>
+ <p>
+ The "Moss" generator, "Type A," made by this firm comprises an equalising
+ gasholder, four, three, or two generating chambers, and an intermediate
+ water-controlling chamber. Each generating chamber consists of a frame in
+ which are arranged about a central tube trays half filled with carbide,
+ having water inlet-holes at several different levels, and each divided
+ into two compartments. Over this frame is put a bell-shaped cover or cap,
+ and the whole is placed in an outer tank or bucket, in the upper part of
+ which is a water inlet-orifice. The water entering by this orifice passes
+ down the outside of the bell, forming a water-seal, and rises within the
+ bell to the perforations in the carbide trays from the lowest upwards, and
+ so reaches the carbide in successive layers until the whole has been
+ exhausted. The gas evolved passes through the central tube to a water-
+ seal and condensing tank, through which it escapes to the controlling
+ chamber, which consists of a small water displacement chamber, the gas
+ outlet of which is connected to the equalising gasholder. The bell of the
+ equalising gasholder is weighted or balanced so that when it rises to a
+ certain point the pressure is increased to a slight extent and
+ consequently the level of the water in the displacement controlling
+ chamber is lowered. In this chamber is a pipe perforated at about the
+ water-level, so that when the level is lowered through the increased
+ pressure thrown by the rising gasholder the water is below the
+ perforations and cannot enter the pipe. The pipe leads to the water
+ inlet-orifices of the generating tanks and when the equalising gasholder
+ falls, and so reduces the pressure within the controlling chamber, the
+ water in the latter rises and flows through the pipe to the generating
+ tanks. The water supplied to the carbide is thus under the dual control of
+ the controlling chamber and of the differential pressure within the
+ generating tank. The four generators are coupled so that they come into
+ action in succession automatically, and their order of operation is
+ naturally reversed after each recharging. An air-cock is provided in the
+ crown of the bell of each generator and, in case there should be need of
+ examination when charged, cocks are provided in other parts of the
+ apparatus for withdrawing water. There is a sludge-cock on each generator.
+ The gas passes from the equalising gasholder through a purifier, for which
+ the material ordinarily supplied is puratylene.
+ </p>
+ <p class="ctr">
+ <a href="images/369.png"><img src="images/369th.png"
+ alt="FIG. 52.--'MOSS TYPE A' GENERATOR" /></a>
+ </p>
+ <p>
+ The "Moss Type B" generator is smaller and more compact than "Type A." It
+ has ordinarily only two generating chambers, and the displacement water
+ controlling chamber is replaced by a bell governor, the bell of which is
+ balanced through a lever and chains by a weight suspended over the bell of
+ the equalising gasholder, which on rising supports this counter-weight and
+ so allows the governor bell to fall, thereby cutting off the flow of water
+ to the generating chambers.
+ </p>
+ <p class="ctr">
+ <a href="images/370.png"><img src="images/370th.png"
+ alt="FIG. 53.--'MOSS TYPE B' GENERATOR" /></a>
+ </p>
+ <p>
+ The "Moss Type C" generator is smaller than either "Type A" or "B," and
+ contains only one generating chamber, which is suspended in a pocket in
+ the crown of the equalising gasholder. Water enters through a hole near
+ the top of the bucket of the generating chamber, when it descends with the
+ holder through the withdrawal of gas from the latter.
+ </p>
+ <p class="ctr">
+ <a href="images/370a.png"><img src="images/370ath.png"
+ alt="FIG. 54.--'MOSS TYPE C' GENERATOR" /></a>
+ </p>
+ <p>
+ (2) Semi-automatic; water-to-carbide; superposed trays.
+ </p>
+ <p>
+ The "Moss Semi-Non-Auto" generating plant resembles the automatic plant
+ described above, but a storage gasholder capable of holding the gas
+ evolved from one charging of the whole of the generating chambers is
+ provided in place of the equalising gasholder, and the generation of gas
+ proceeds continuously at a slow rate.
+ </p>
+ <p>
+ The original form of the "Acetylite" generator (<i>vide infra</i>) adapted
+ for lantern use is also obtainable of R. J. Moss and Sons.
+ </p>
+ <p>
+ <i>Maker:</i> WM. MOYES AND SONS, 115 BOTHWELL STREET, GLASGOW.
+ </p>
+ <p>
+ <i>Type:</i> Automatic; carbide-to-water. The "Acetylite" generator made
+ by this firm consists of an equalising gasholder and one or more
+ generating tanks placed alongside it. On the top of each generating tank
+ is mounted a chamber, with conical base, charged with granulated carbide
+ 1/8 to 1/2 inch in size. There is an opening at the bottom of the conical
+ base through which passes a rod with conical head, which, when the rod is
+ lowered, closes the opening. The rod is raised and lowered through levers
+ by the rise and fall of the bell of the equalising gasholder, which, when
+ it has risen above a certain point, supports a counter-weight, the pull of
+ which on the lever keeps the conical feed-valve open. The gas evolved in
+ the generating tanks passes through a condensing chamber situated at the
+ base of the tank into the equalising gasholder and so automatically
+ controls the feed of carbide and the evolution of gas according to the
+ rate of withdrawal of the gas from the holder to the service-pipes. The
+ water in the gasholder tank acts as a scrubbing medium to the gas. The
+ generating tanks are provided with sludge-cocks and a tap for drawing off
+ condensed water. The gas passes from the equalising gasholder, through a
+ purifier and dryer charged with heratol or other purifying material to the
+ service-pipes. The original form of the "Acetylite" generator is shown in
+ elevation and vertical section in Fig. 55. Wm. Moyes and Sons now make it
+ also with a detached equalising gasholder connected with the generator by
+ a pipe in which is inserted a lever cock actuated automatically through a
+ lever and cords by a weight above the bell of the gasholder. Some other
+ changes have been made with a view to securing constancy of action over
+ long periods and uniformity of pressure. In this form the apparatus is
+ also made provided with a clock-work mechanism for the supply of
+ lighthouses, in which the light is flashed on periodically. The flasher is
+ operated through a pilot jet, which serves to ignite the gas at the
+ burners when the supply is turned on to them at the prescribed intervals
+ by the clock- work mechanism.
+ </p>
+ <p class="ctr">
+ <a href="images/372.png"><img src="images/372th.png"
+ alt="FIG. 55.--'ACETYLITE' GENERATOR" /></a>
+ </p>
+ <p>
+ <i>Maker</i>: THE PHÔS CO., 205 AND 207 BALLS POND ROAD, LONDON, N. <i>Type</i>:
+ Non-automatic; water-to-carbide; drip.
+ </p>
+ <p>
+ The type "E" generator made by this firm consists of a generating chamber
+ placed below a water chamber having an opening with cap <i>E</i> for
+ refilling. The generating chamber in closed by a door <i>B</i>, with
+ rubber washer <i>C</i>, held in position by the rod <i>A</i>, the ends of
+ which pass into slots, and the screw <i>A'</i>. The movable carbide
+ chamber <i>D</i> has its upper perforated part half filled with carbide,
+ which is pressed upwards by a spring <i>D'</i>. The carbide chamber when
+ filled is placed in the generating chamber, which is closed, and the lever
+ <i>F</i> of one of the taps <i>F'</i> is turned from "off" to "on,"
+ whereupon water drips from the tank on to the carbide. The evolution of
+ gas is stopped by reversing the lever of the tap. The second tap is
+ provided for use when the evolution of gas, through the water-supply from
+ the first tap, has been stopped and it is desired to start the apparatus
+ without waiting for water from the first tap to soak through a layer of
+ spent carbide. The two taps are not intended for concurrent use. The
+ evolved gas passes through a purifier containing any suitable purifying
+ material to the pipes leading to the burners.
+ </p>
+ <p class="ctr">
+ <a href="images/373.png"><img src="images/373th.png"
+ alt="FIG. 56.--'PHÔS TYPE E' GENERATOR" /></a>
+ </p>
+ <p>
+ <i>Maker:</i> ROSCO ACETYLENE COMPANY, BELFAST.
+ </p>
+ <p>
+ <i>Type:</i> Non-automatic; carbide-to-water
+ </p>
+ <p>
+ The "Rosco" generating plant made by this firm comprises a generating tank
+ <i>A</i> which is filled with water to a given level by means of the
+ funnel-mouthed pipe <i>B</i> and the overflow <i>O</i>. On the top of the
+ water-sealed lid of the generating tank is mounted the carbide feed-valve
+ <i>L</i>, which consists of a hollow plug-tap with handle <i>M</i>. When
+ the handle <i>M</i> is turned upwards the hollow of the tap can be filled
+ from the top of the barrel with carbide. On giving the tap a third of a
+ turn the hollow of the plug is cut off from the outer air and is opened to
+ the generating tank so that the carbide contained in it is discharged over
+ a distributor <i>E</i> on to the tray <i>N</i> in the water in the
+ generating tank. The gas evolved passes through the scrubber and seal-pot
+ <i>J</i> to the storage gasholder <i>Q</i>. From the latter the gas passes
+ through the dry purifier <i>T</i> to the service-pipe. A sludge- cock <i>P</i>
+ is provided at the bottom of the generating tank and is stated to be
+ available for use while generation of gas is proceeding. The purifying
+ material ordinarily supplied is "Roscoline."
+ </p>
+ <p class="ctr">
+ <a href="images/374.png"><img src="images/374th.png"
+ alt="FIG. 57.--'ROSCO' GENERATING PLANT" /></a>
+ </p>
+ <p>
+ <i>Maker</i>: THE RURAL DISTRICTS GAS LIGHT CO., 28 VICTORIA STREET, S.W.
+ </p>
+ <p>
+ <i>Type</i>: Automatic; water-to-carbide; contact, superposed trays.
+ </p>
+ <p>
+ The "Signal-Arm" generating apparatus made by this firm comprises a bell
+ gasholder <i>A</i>, from the tank <i>B</i> of which water is supplied
+ through a swivelled pipe <i>C</i> to a generating chamber <i>D</i>. One
+ end of the swivelled pipe is provided with a delivery nozzle, the other
+ end is closed and counter-weighted, so that normally the open end of the
+ pipe is raised above the level of the water in the tank. A tappet <i>E</i>
+ on the bell of the gasholder comes into contact with, and depresses, the
+ open end of the swivelled pipe when the bell falls below a certain point.
+ As soon as the open end of the swivelled pipe has thus been lowered below
+ the level of the water in the tank, water flows through it into the
+ funnel-shaped mouth <i>F</i> of a pipe leading to the bottom of the
+ generating chamber. The latter is filled with cages containing carbide,
+ which is attacked by the water rising in the chamber. The gas evolved
+ passing into and raising the bell of the gasholder causes the open end of
+ the swivelled pipe to rise, through the weight of the counterpoise <i>G</i>,
+ above the level of the water in the tank and so cuts off the supply of
+ water to the generating chamber until the bell again descends and
+ depresses the swivelled pipe. The tappet on the bell also displaces a cap
+ <i>H</i> which covers the funnel-shaped mouth of the pipe leading to the
+ generating chamber, which cap, except when the swivelled supply-pipe is
+ being brought into play, prevents any extraneous moisture or other matter
+ entering the mouth of the funnel. Between the generating chamber and the
+ gasholder is a three-way cock <i>J</i> in the gas connexion, which, when
+ the gasholder is shut off from the generator, brings the latter into
+ communication with a vent-pipe <i>K</i> leading to the open. The gas
+ passes from the holder to a chamber <i>L</i> under grids packed with
+ purifying material, through which it passes to the outlet of the purifier
+ and thence to the service-pipe. Either heratol or chloride of lime is used
+ in the purifier, the lid of which, like the cover of the generator, is
+ water-sealed.
+ </p>
+ <p class="ctr">
+ <a href="images/375.png"><img src="images/375th.png"
+ alt="FIG. 58.--'SIGNAL-ARM' GENERATING PLANT" /></a>
+ </p>
+ <p>
+ <i>Maker</i>: ST. JAMES' ILLUMINATING CO., LTD., 3 VICTORIA STREET,
+ LONDON, S.W.
+ </p>
+ <p>
+ <i>Type</i>: (1) Automatic; water-to-carbide; contact, superposed trays.
+ </p>
+ <p>
+ This plant consists of the generators <i>A</i>, the washer <i>B</i>, the
+ equalising gasholder <i>C</i>, the purifier <i>D</i>, and the water-tank
+ <i>E</i>. The carbide is arranged in baskets in the generators to which
+ water is supplied from the cistern <i>E</i> through the pipe <i>F</i>. The
+ supply is controlled by means of the valve <i>H</i>, which is actuated
+ through the rod <i>G</i> by the rise and fall of the gasholder <i>C</i>.
+ Gas travels from the gasholder through the purifier <i>D</i> to the
+ service-pipe. The purifier is packed with heratol resting on a layer of
+ pumice. The washer <i>B</i> contains a grid, the object of which is to
+ distribute the stream of gas through the water. There is a syphon-pot <i>J</i>
+ for the reception of condensed moisture. Taps <i>K</i> are provided for
+ shutting off the supply of water from the generators during; recharging,
+ and there is an overflow connexion <i>L</i> for conveying the water to the
+ second generator as soon as the first is exhausted. There is a sludge-cock
+ <i>M</i> at the base of each generator.
+ </p>
+ <p>
+ (2) Non-automatic; water-to-carbide; contact, superposed trays.
+ </p>
+ <p>
+ This resembles the preceding plant except that the supply of water from
+ the cistern to the generators takes place directly through the pipe <i>N</i>
+ (shown in dotted lines in the diagram) and is controlled by hand through
+ the taps <i>K</i>. The automatic control-valve <i>H</i> and the rod <i>G</i>
+ are omitted. The gasholder <i>C</i> is increased in size so that it
+ becomes a storage holder capable of containing the whole of the gas
+ evolved from one charging.
+ </p>
+ <p class="ctr">
+ <a href="images/377.png"><img src="images/377th.png"
+ alt="FIG. 59.--GENERATING PLANT OF THE ST. JAMES' ILLUMINATING CO., LTD. (SECTIONAL ELEVATION AND PLAN.)" /></a>
+ </p>
+ <p>
+ <i>Maker</i>: THE STANDARD ACETYLENE CO., 123 VICTORIA STREET, LONDON,
+ S.W.
+ </p>
+ <p>
+ <i>Type</i>: (1) Non-automatic; carbide-to-water.
+ </p>
+ <p>
+ This plant comprises the generator <i>A</i>, the washer <i>B</i>, the
+ storage gasholder <i>C</i>, and the purifier <i>D</i>. The generator is
+ first filled with water to the crown of the cover, and carbide is then
+ thrown into the water by hand through the gas-tight lock, which is opened
+ and closed as required by the horizontal handle <i>P</i>. A cast-iron grid
+ prevents the lumps of carbide falling into the sludge in the conical base
+ of the generator. At the base of the cone is a sludge-valve <i>G</i>. The
+ gas passes from the generator through the pipe <i>H</i> into the washer <i>B</i>,
+ and after bubbling through the water therein goes by way of the pipe <i>K</i>
+ into the gasholder <i>C</i>. The syphon- pot <i>E</i> is provided for the
+ reception of condensed moisture, which is removed from time to time by the
+ pump <i>M</i>. From the gasholder the gas flows through the valve <i>R</i>
+ to the purifier <i>D</i>, whence it passes to the service-pipes. The
+ purifier is charged with material supplied under the proprietary name of
+ "Standard."
+ </p>
+ <p class="ctr">
+ <a href="images/378.png"><img src="images/378th.png"
+ alt="FIG. 60.--CARBIDE-TO-WATER GENERATING PLANT OF THE STANDARD ACETYLENE CO" /></a>
+ </p>
+ <p>
+ (2) Automatic; water-to-carbide; contact, superposed trays.
+ </p>
+ <p>
+ This plant comprises the generators <i>A</i>, the washer <i>B</i>, the
+ equalising gasholder <i>C</i>, the purifier <i>D</i>, and the water-tank
+ <i>E</i>. The carbide is arranged on a series of wire trays in each
+ generator, to which water is supplied from the water-tank <i>E</i> through
+ the pipe <i>Y</i> and the control-tap <i>U</i>. The gas passes through the
+ pipes <i>H</i> to the washer <i>B</i> and thence to the holder <i>C</i>.
+ The supply of water to the generators is controlled by the tap <i>U</i>
+ which is actuated by the rise and fall of the gasholder bell through the
+ rod <i>F</i>. The gas passes, as in the non-automatic plant, through a
+ purifier <i>D</i> to the service-pipes. Taps <i>W</i> are provided for
+ cutting off the flow of water to either of the generators during
+ recharging and an overflow pipe <i>h</i> serves to convey the water to the
+ second generator as soon as the carbide in the first is exhausted. A
+ sludge-cook <i>G</i> is put at the base of each generator.
+ </p>
+ <p class="ctr">
+ <a href="images/380.png"><img src="images/380th.png"
+ alt="FIG. 61.--AUTOMATIC, WATER-TO-CARBIDE GENERATING PLANT OF THE STANDARD ACETYLENE CO" /></a>
+ </p>
+ <p>
+ (3) Non-automatic; water-to-carbide; contact, superposed-trays.
+ </p>
+ <p>
+ This apparatus resembles the preceding except that the supply of water to
+ the generators is controlled by hand through the taps <i>W</i>, the
+ control valve <i>U</i> being omitted, and the gasholder <i>C</i> being a
+ storage holder of sufficient dimensions to contain the whole of the
+ acetylene evolved from one charging.
+ </p>
+ <p>
+ <i>Maker</i>: THORN AND HODDLE ACETYLENE CO., 151 VICTORIA STREET, S.W.
+ </p>
+ <p>
+ <i>Type</i>: Automatic; water-to-carbide; "drawer."
+ </p>
+ <p>
+ The "Incanto" generating plant made by this firm consists of a rising bell
+ gasholder which acts mainly on an equaliser. The fall of the bell
+ depresses a ball valve immersed in the tank, and so allows water to flow
+ from the tank past an outside tap, which is closed only during recharging,
+ to a generating chamber. The generating chamber is horizontal and is fixed
+ in the base of the tank, so that its outer case is surrounded by the water
+ in the tank, with the object of keeping it cool. The charge of carbide is
+ placed in a partitioned container, and is gradually attacked on the
+ flooding principle by the water which enters from the gasholder tank when
+ the ball valve is depressed. The gas evolved passes from the generating
+ chamber by a pipe which extends above the level of the water in the tank,
+ and is then bent down so that its end dips several inches below the level
+ of the water. The gas issuing from the end of the pipe is thus washed by
+ the water in the gasholder tank. From the gasholder the gas is taken off
+ as required for use by a pipe, the mouth of which is just below the crown
+ of the holder. There is a lip in the upper edge of the gasholder tank into
+ which water is poured from time to time to replace that consumed in the
+ generation of the gas. There are from one to three generating chambers in
+ each apparatus according to its size. The purifier is independent, and a
+ purifying mixture under the proprietary name of "Curazo" is supplied for
+ use in it.
+ </p>
+ <p class="ctr">
+ <a href="images/381.png"><img src="images/381th.png"
+ alt="FIG. 62.--'INCANTO' GENERATOR" /></a>
+ </p>
+ <p>
+ <i>Maker:</i> WELDREN AND BLERIOT, 54 LONG ACRE, LONDON, W.C.
+ </p>
+ <p>
+ <i>Type:</i> Automatic; contact.
+ </p>
+ <p>
+ This firm supplies the "Acétylithe" apparatus (<i>see</i> Belgium). <br />
+ <br /> <br />
+ </p>
+ <h2>
+ <a name="linkindex" id="index">INDEX</a>
+ </h2>
+<pre xml:space="preserve">
+Absorbed acetylene,
+Acagine,
+Accidents, responsibility for,
+Acetone, effect of, on acetylene,
+ solution of acetylene in,
+Acetylene-copper,
+Acetylene-oil-gas,
+Acetylene Association (Austrian)--regulations as to carbide,
+Acetylene Association (British)--analysis of carbide,
+ generator rules,
+ pressure gauges,
+ purification rules,
+Acetylene Association (German)--analysis of carbide,
+ holders,
+ generator rules,
+ standard carbide,
+Acetylene tetrachloride, production of,
+Ackermann burner,
+Advantages of acetylene, general,
+ hygienic,
+ intrinsic,
+ pecuniary,
+"After generation,"
+Air, admission of, to burners,
+ and acetylene, ignition temperature of,
+ composition of,
+ dilution of acetylene with, before combustion,
+ effect of acetylene lighting on,
+ coal-gas lighting on,
+ on illuminating power of acetylene,
+ paraffin lighting on,
+ in acetylene,
+ in flames, effect of,
+ in generators, danger of,
+ objections to,
+ in incandescent acetylene,
+ in service-pipes,
+ proportion of, rendering acetylene explosive,
+ removing, from pipes,
+ specific gravity of,
+ sterilised by flames,
+Air-gas,
+ and acetylene, comparison between,
+ and carburetted acetylene, comparison between,
+ effect of cold on,
+ illuminating power of,
+Alcohol, action of, on carbide,
+ for carburetting acetylene,
+ holder seals,
+ from acetylene, production of,
+Allgemeine Carbid und Acetylen Gesellschaft burner,
+Alloys, fusible, for testing generators,
+Alloys of copper. See <i>Copper (alloyed)</i>
+Aluminium sulphide, in carbide
+America (U.S.), regulations of the National Board of Fire Underwriters,
+American gallon, value of,
+Ammonia, in acetylene,
+ in coal-gas,
+ removal of,
+ solubility of, in water,
+Analysis of carbide,
+Ansdell, compressed and liquid acetylene,
+Anthracene, formation of, from acetylene,
+Anti-freezing agents,
+Area of purifiers,
+Argand burners,
+Aromatic hydrocarbons,
+Arrangement of generating plant,
+Arsenious oxide purifier,
+Atkins, dry process of generation,
+Atmospheric moisture and carbide,
+Atomic weights,
+Attention needed by generators,
+Austrian Acetylene Association, regulations as to carbide,
+Austrian Government Regulations,
+Autogenous soldering and welding,
+Automatic generators. See <i>Generators (automatic)</i>
+
+
+
+B
+
+Baking of carbide
+Ball-sockets for acetylene,
+Barium peroxide purifier,
+ sulphate in bleaching-powder,
+Barrel, gas, for acetylene, quality of
+Bell gasholders. See <i>Holders (rising)</i>
+Benz purifying material,
+Benzene,
+ for carburetting acetylene,
+ production of, from acetylene,
+Benzine. See <i>Petroleum spirit</i>
+Bergé, detection of phosphorus,
+ and Reychler, purification of acetylene,
+ and Reychler's reagent, solubility of acetylene in,
+Bernat, formula for mains and pipes,
+Berthelot, addition of chlorine to acetylene,
+ sodium acetate,
+ sulphuric acid and acetylene,
+Berthelot and Matignon, thermochemical data,
+ and Vieille, dissolved acetylene,
+Billwiller burners,
+Black, acetylene,
+Blagden, sodium hypochlorite,
+Bleaching-powder purifier (simple),
+Blochmann, copper acetylide,
+Blow-off pipes. See <i>Vent-pipes</i>
+Blowpipe, acetylene,
+Boiling-ring,
+Boistelle. See <i>Molet</i>
+Borek, enrichment of oil-gas,
+<i>Bougie décimale</i>,
+Brackets for acetylene,
+Bradley, Read, and Jacobs, calcium carbophosphide,
+Brame and Lewes, manganese carbide,
+Bray burners,
+British Acetylene Association. See <i>Acetylene Association
+(British)</i>,
+ Fire Offices Committee Regulations,
+ regulations. See <i>Acetylene Association (British); Home Office;
+ Orders in Council</i>
+Bromine-water purifier,
+Bullier, effect of heat on burners,
+ phosphorus in acetylene,
+ and Maquenne purifier,
+Bunsen burner, principle of,
+Bunte, enrichment of oil-gas,
+Burner orifices and gas density,
+Burners,
+ atmospheric,
+ principle of,
+ design of,
+ glassware for,
+ heating,
+ incandescent,
+ Ackermann,
+ Allgemeine Carbid und Acetylen Gesellschaft,
+ Bray,
+ firing back in,
+ Fouché,
+ Günther's,
+ illuminating power of,
+ Jacob, Gebrüder,
+ Keller and Knappich,
+ Knappich,
+ O.C.A.,
+ pressure for,
+ principles of construction of,
+ Schimek,
+ Sirius,
+ Trendel,
+ typical,
+ Weber,
+ Zenith,
+ self-luminous,
+ Argand,
+ as standard of light,
+ Billwiller,
+ Bray,
+ choking of,
+ corrosion of,
+ cycle,
+ Falk, Stadelmann and Co.'s,
+ Konette,
+ Phôs,
+ Wiener's,
+ Dolan,
+ Drake,
+ effect of heat on,
+ Elta,
+ Falk, Stadelmann and Co.'s,
+ firing back in,
+ fish-tail,
+ Forbes,
+ Hannam's,
+ illuminating power of,
+ self-luminous injector,
+ Javal,
+ Kona,
+ Luta,
+ Naphey,
+ Orka,
+ Phôs,
+ Pintsch,
+ pressure for,
+ rat-tail,
+ Sansair,
+ Schwarz's,
+ Stadelmann,
+ Suprema,
+ twin, angle of impingement in,
+ injector,
+ non-injector,
+ warping of,
+ Wiener's,
+ Wonder,
+By-products, See also <i>Residues</i>
+
+
+
+C
+
+
+
+Cadenel, shape of incandescent acetylene mantle,
+"Calcidum,"
+Calcium carbide, action of heat on,
+ action of non-aqueous liquids on,
+ analysis of,
+ and carbon bisulphide, reaction between,
+ and hydroxide, reaction between,
+ and ice, reaction between,
+ and steam, reaction between,
+ and water, reaction between,
+ as drying material,
+ baking of,
+ balls and cartridges. See <i>Cartridges</i>
+ bulk of,
+ chemical properties of,
+ crushing of,
+ decomposition of,
+ by solids containing water,
+ heat evolved during,
+ imperfect,
+ speed of,
+ temperature attained during,
+ deterioration of, on storage,
+ drums of,
+ dust in,
+ explosibility of,
+ fire, risk of,
+ formula for,
+ granulated,
+ heat-conducting power of,
+ of formation of,
+ impurities in,
+ inertness of,
+ in residues,
+ physical properties of,
+ purity of,
+ quality, regulations as to,
+ sale and purchase of, regulations as to,
+ scented,
+ shape of lumps of,
+ sizes of,
+ small, yield of gas from,
+ specific gravity of,
+ heat of,
+ standard, British,
+ German,
+ "sticks,"
+ storage regulations for,
+ subdivided charges of,
+ sundry uses of,
+ swelling of, during decomposition,
+ "treated,"
+ yield of acetylene from,
+Calcium carbophosphide,
+Calcium chloride, cause of frothing in generators,
+ for seals,
+ purifier,
+ solubility of acetylene in,
+Calcium hydroxide,
+ adhesion of, to carbide,
+ and carbide, reaction between,
+ milk of, solubility of acetylene in,
+ physical properties of,
+ space occupied by,
+Calcium hypochlorite,
+Calcium oxide,
+ and water, reaction between,
+ hydration of,
+ hygroscopic nature of,
+ physical properties of,
+Calcium phosphide,
+Calcium sulphide,
+Calorie, definition of,
+Calorific power of acetylene,
+ various gases,
+Candle-power. See <i>Illuminating power</i>
+Capelle, illuminating power of acetylene,
+Carbide. See <i>Calcium carbide</i>
+Carbide-containers,
+ air in,
+ filling of,
+ partitions in,
+ water-jacketing,
+Carbide-feed generators. See <i>Generators (carbide-to-water)</i>
+Carbide impurities in acetylene,
+Carbide-to-water generators. See <i>Generators (carbide-to-water)</i>
+Carbides, mixed,
+Carbolic acid, production of, from acetylene,
+Carbon, combustion of, in flames,
+ deposition of, in burners,
+ gaseous, heat of combustion of,
+ heat of combustion of,
+ vaporisation of,
+ pigment, production of,
+Carbon bisulphide and acetylene, reaction between,
+ and calcium carbide, reaction between,
+ in coal-gas,
+Carbon dioxide, addition of, to acetylene,
+ dissociation of,
+ effect of, on explosibility of acetylene,
+ for removing air from pipes,
+ heat of formation of,
+ produced by respiration,
+ benzene,
+ coal-gas,
+ in flame of acetylene,
+Carbon monoxide, in acetylene,
+ heat of combustion of,
+ formation of,
+ temperature of ignition of,
+Carbonic acid. See <i>Carbon dioxide</i>
+Carburetted acetylene, composition of,
+ effect of cold on,
+ illuminating power of,
+ manufacture of,
+ pecuniary value of,
+Carburetted water-gas, enrichment of,
+Carburine. See <i>Petroleum spirit</i>
+Carlson, specific heat of carbide,
+Caro, acetone vapour in acetylene,
+ addition of petroleum spirit to generator water,
+ air in incandescent acetylene,
+ calorific power of gases,
+ colour of incandescent acetylene,
+ composition of mantles,
+ durability of mantles,
+ heat production in generators,
+ illuminating power of carburetted acetylene,
+ of incandescent acetylene,
+ oil of mustard,
+ silicon in crude acetylene,
+Caro and Saulmann, "Calcidum,"
+Carriage, cost of, and artificial lighting,
+Cartridges of carbide,
+Cast-iron pipe for acetylene,
+Castor oil for acetylene joints,
+Catani, temperature of acetylene flame,
+Caustic potash purifier,
+Cedercreutz, yield of gas from carbide,
+ and Lunge, purification,
+Ceilings, blackening of,
+Ceria, proportion of, in mantles,
+Cesspools for residues,
+Chandeliers, hydraulic, for acetylene,
+Charcoal and chlorine purifier,
+Charging generators after dark,
+ at irregular intervals,
+Chassiron lighthouse,
+Chemical formulć, meaning of,
+Chemical reactions and heat,
+ of acetylene,
+Chimneys for stoves, &amp;c.,
+ glass, for burners,
+Chloride of lime. See <i>Bleaching-powder</i>
+Chlorine and acetylene, compounds of,
+ and charcoal purifier,
+ in acetylene,
+Chromic acid purifier,
+Cigars, lighted, danger of,
+Claude and Hess, dissolved acetylene,
+Coal-gas, enrichment of, with acetylene,
+ illuminating power of,
+ impurities in,
+ vitiation of air by,
+Cocks, hand-worked, in generators,
+Coefficient of expansion of acetone,
+ air,
+ dissolved acetylene,
+ gaseous acetylene,
+ liquid acetylene,
+ simple gases,
+Coefficient of friction of acetylene,
+ of coal-gas,
+Coke filters for acetylene,
+Cold, effect of, on acetylene,
+ on air-gas,
+ on carburetted acetylene,
+ on generation,
+Colour judging by acetylene,
+ of acetylene flame,
+ of air-gas flame,
+Colour of atmospheric acetylene flame,
+ of coal-gas flame,
+ of electric light,
+ of incandescent acetylene flame,
+ of spent carbide,
+Combustion of acetylene,
+ deposit from,
+Composition pipe for acetylene,
+Compounds, endo- and exo-thermic,
+ explosive, of acetylene and copper,
+"Compounds," of phosphorus and sulphur,
+ silicon,
+Compressed acetylene,
+Condensed matter in pipes, removal of,
+Condensers,
+Connexions, flexible, for acetylene,
+Construction of generators, principles of,
+ regulations as to,
+Contact generators,
+Convection of heat,
+Cooking-stoves,
+Copper acetylide,
+ (alloyed) in acetylene apparatus,
+ (unalloyed) in acetylene apparatus,
+ and acetylene, reactions between,
+ carbides,
+ chloride purifier
+Corrosion in apparatus,
+ avoidance of,
+Corrosive sublimate purifier,
+ as test for phosphorus
+Cost of acetylene lighting,
+Cotton-wool filters for acetylene,
+Council, Orders in. See <i>Orders in Council</i>
+Counterpoises for rising holders,
+Couples, galvanic,
+Coward. See <i>Dixon</i>
+Critical pressure and temperature of acetylene,
+Crushing of carbide,
+"Cuprene,"
+Cuprous chloride purifier,
+Cycle lamps,
+ burners for,
+ dilute alcohol for,
+Cylinders for absorbed acetylene,
+
+
+
+D
+
+
+
+Davy, addition of chlorine to acetylene,
+Davy's lamp for generator sheds,
+Decomposing vessels. See <i>Carbide containers</i>
+Decomposition of acetylene,
+ of carbide, See <i>Calcium carbide (decomposition of)</i>
+De Forcrand, heat of formation of carbide,
+Density. See <i>Specific gravity</i>
+Deposit at burner orifices,
+ on reflectors from combustion of acetylene,
+Deterioration of carbide in air,
+Diameter of pipes and explosive limits,
+Diaphragms, flexible, in generators,
+Diffusion through gasholder seals,
+Diluted acetylene,
+Dimensions of mains and pipes,
+Dipping generators,
+Displacement gasholders. See <i>Holders (displacement)</i>
+Dissociation of acetylene,
+ carbon dioxide,
+ water vapour,
+Dissolution of acetylene, depression of freezing-point by,
+ of gas in generators,
+Dissolved acetylene,
+Dixon and Coward, ignition temperature of acetylene,
+ of various gases,
+Dolan burners,
+Doors of generator sheds,
+Drainage of mains,
+Drake burners,
+Driers, chemical,
+Dripping generators,
+Drums of carbide,
+Dry process of generation,
+Dufour, addition of air to acetylene,
+"Dummies" in gasholder tanks,
+Dust and incandescent lighting,
+ in acetylene,
+ carbide,
+
+
+
+E
+
+
+
+Effusion of gases,
+Eitner, explosive limits of acetylene,
+ and Keppeler, estimation of phosphine,
+ phosphorus in crude acetylene,
+Electric lamps in generator sheds,
+ lighting, cost, and efficiency of,
+Elta burner,
+Endothermic compounds,
+ nature of acetylene,
+Engines, use of acetylene in,
+Enrichment, value of acetylene for,
+ with acetylene,
+épurčne purifying material,
+Equations, chemical, meaning of,
+Erdmann, acetylene as a standard of light,
+ colour of acetylene flame,
+ production of alcohol,
+Ethylene, formation of from acetylene,
+ heats of formation and combustion of,
+ ignition temperature of,
+Exhaustion of air by flames,
+Exothermic compounds,
+Expansion of gaseous acetylene, coefficient of,
+ of liquid acetylene coefficient of,
+ various coefficients of,
+Explosibility of carbide,
+Explosion of chlorine and acetylene,
+ of compressed acetylene,
+Explosive compounds of acetylene and copper,
+ effects of acetylene dissociation,
+ limits, meaning of term,
+ of acetylene,
+ of various gases,
+ nature of acetylene,
+ wave, speed of, in gases,
+Expulsion of air from mains,
+
+
+
+F
+
+
+
+Faced joints for acetylene,
+Falk, Stadelmann and Co., boiling-ring,
+ burners,
+ cycle-lamp burner,
+Ferric hydroxide purifier,
+Féry, temperature of flames,
+ and Violle, acetylene as standard of light,
+Filters for acetylene,
+Filtration,
+Fire Offices Committee Regulations (British),
+ risks of acetylene apparatus,
+ carbide,
+ flame illuminants,
+ Underwriters, United States, Regulations,
+"Firing back" in incandescent burners,
+ self-luminous burners,
+Fish, action of lime on,
+Fittings for acetylene, quality of,
+Flame, colour of, air-gas,
+ atmospheric acetylene,
+ coal-gas,
+ incandescent, acetylene,
+ self-luminous acetylene,
+Flame illuminants, risk of fire with,
+ of acetylene containing air,
+ steadiness of acetylene,
+Flame temperature of acetylene,
+ temperature of various gases,
+Flames, distortion of, by solid matter,
+ effect of air on,
+ nitrogen on,
+ evolution of heat in,
+ light in,
+ jumping of,
+ liberation of carbon from,
+ loss of heat from,
+ shading of acetylene,
+ size of,
+Flare lamps,
+Flash-point of paraffin,
+Flexible connexions for acetylene,
+Floats in holder seals,
+Flooded-compartment generators,
+Flow of gases in pipes,
+Flues for heating burners,
+Fog, transmission of light through,
+Forbes burner,
+Foreign regulations,
+Formulć, meaning of chemical,
+Fouché, absorbed acetylene,
+ burner,
+ dissolved acetylene,
+ illuminating power of acetylene air mixtures,
+ incandescent acetylene,
+ liquid acetylene,
+ oxy-acetylene blowpipe,
+Fournier. See <i>Maneuvrier</i>
+Fowler, enrichment of oil-gas,
+Fraenkel, deposit on reflectors from combustion of acetylene,
+ silicon in acetylene,
+France, regulations of the Conseil d'Hygične de la Seine,
+ village acetylene mains in,
+Frank, freezing-point of calcium chloride solutions,
+ preparation of black pigment,
+ purifier,
+Frankoline,
+Freezing of generators,
+ of holder seals,
+Freezing of portable lamps,
+ of pressure-gauges,
+Freezing-point, depression of by dissolution of acetylene,
+ of calcium chloride solutions,
+ of dilute alcohol,
+ of dilute glycerin,
+Freund and Mai, copper acetylide,
+Friction of acetylene, coefficient of,
+ coal-gas, coefficient of,
+ gas in pipes,
+Frost, effect of, on air-gas,
+ on carburetted acetylene,
+Froth, lime, in acetylene,
+Frothing in generators,
+Fuchs and Schiff, olive oil,
+Furnace gases for removing air from pipes,
+
+
+
+G
+
+
+
+Gallon, American, value of,
+Galvanic action,
+Garelli and Falciola, depression of freezing-point by dissolution of
+ acetylene,
+Gas barrel for acetylene, objection to,
+ drying of,
+ engines, acetylene for,
+ escape of, from generators,
+ firing, effects of,
+ volumes, correction of, for temperature and pressure,
+ yield of, from carbide,
+ determining,
+ standard,
+Gases, calorific value of,
+ effusion of,
+ explosive limits of,
+ flame temperature of,
+ illuminating power of,
+ inflammable properties of,
+ speed of explosive wave in,
+ temperature of ignition of,
+Gasfitters' paint,
+Gasholders. See <i>Holders</i>
+Gatehouse, F. B., test-papers,
+ J. W., estimation of phosphine,
+Gaud, blocking of burners,
+ polymerisation of acetylene,
+Generation, dry process of,
+Generating plant, regulations as to construction of,
+Generator impurities in acetylene,
+ pressure, utilisation of,
+ sheds,
+ lighting of,
+ smoking in,
+ water, addition of bleaching-powder to,
+ of petroleum spirit to,
+Generators and holders, isolation of,
+ attention needed by,
+Generators, charging after dark,
+ chemical reactions in,
+ construction of,
+ copper in,
+ corrosion in,
+ dissolution of gas in,
+ effect of tarry matter in,
+ escape of gas from,
+ failure of,
+ for analytical purposes,
+ for welding,
+ frothing in,
+ frozen, thawing of,
+ gauge of sheet-metal for,
+ heat dissipation in,
+ economy in,
+ produced in,
+ high temperatures and impurities in,
+ instructions for using,
+ joints in, making,
+ "lagging" for,
+ lead solder in,
+ materials for construction of,
+ maximum pressure in,
+ output of gas from,
+ overheating in,
+ polymerisation in,
+ pressure in,
+ protection of, from frost,
+ purchase of,
+ regulations as to,
+ American (National Board of Fire Underwriters),
+ Austrian Government,
+ British Acetylene Association,
+ Fire Offices Committee,
+ Home Office Committee(1901),
+ French (Council d' Hygiene de la Seine),
+ German Acetylene Association,
+ Hungarian Government,
+ Italian Government,
+ responsibility for accidents with,
+ selection of,
+ temperatures in,
+ typical,
+ vent-pipes for,
+ waste-pipes for,
+ water-jackets for,
+ water-scale in,
+Generators (automatic),
+ advantages of,
+ carbide-to-water,
+ definition of,
+ flexible diaphragms for,
+ holders of,
+ interlocking in,
+ mechanism for,
+ pressure thrown by,
+ speed of reaction in,
+ store of gas in,
+ supply of water to,
+ use of oil in,
+ water-to-carbide,
+ worked by holder bell,
+ by pressure,
+Generators (carbide-to-water),
+ advantages of,
+ frothing of,
+ grids for,
+ loss of gas in,
+ maximum temperature in,
+ pressure in,
+ quantity of water required by,
+Generators (contact),
+ (dipping),
+ temperatures in,
+ (dripping),
+ temperatures in,
+ (flooded compartment),
+ (non-automatic),
+ advantages of,
+ carbide-to-water,
+ hand-charging of,
+ water required for,
+ definition of,
+ speed of reaction in,
+ water-to-carbide,
+ (portable),
+ (shoot),
+ (water-to-carbide),
+ overheating in,
+ with carbide in excess,
+ with water in excess,
+Gerard, silicon in crude acetylene,
+Gerdes, acetylene copper,
+German Acetylene Association. (See <i>Acetylene Association, German</i>
+Gin, heat of formation of carbide,
+Glassware, for burners,
+Glow-lamps, electric, in generator sheds,
+Glucose for treatment of carbide,
+Glycerin for holder-seals,
+ for wet meters,
+Governor, displacement holder as,
+Governors,
+Graham, effusion of gases,
+Gramme-molecules,
+Granjon, illuminating power of self-luminous burners,
+ phosphine in acetylene,
+ pressure,
+ purifier,
+Granulated carbide. See <i>Calcium carbide, (granulated)</i>
+Graphite, artificial, production of,
+Grease for treatment of carbide,
+Grids for carbide-to-water generators,
+ in purifiers,
+Grittner, acetylene, and copper,
+Guides for rising holders,
+Güntner burner,
+
+
+
+H
+
+
+
+Haber, effect of heat on acetylene,
+Haldane, toxicity of sulphuretted hydrogen,
+Hammcrschmidt, correction of gas volumes,
+ and Sandmann, milk of lime,
+Hannam's Ltd., burners,
+Hartmann, acetylene flame,
+Haze, on combustion of acetylene,
+Heat absorbed during change of physical state,
+ action on acetylene. See <i>Overheating</i>
+ carbide,
+ and temperature, difference between,
+ conducting power of carbide
+ iron and steel,
+ water,
+ convected,
+ developed by acetylene lighting,
+ coal-gas lighting,
+ electric lighting,
+ paraffin lighting,
+ dissipation of, in generators,
+ economy in generators,
+ effect of, on acetylene. (See <i>Overheating</i>)
+ on burners,
+ evolution of, in flames,
+ expansion of gaseous acetylene by,
+ liquid acetylene by,
+ from acetylene, production of,
+ latent. See <i>Latent heat</i>
+ loss of, from flames,
+ of chemical reactions,
+ of combustion of acetylene,
+ carbon,
+ carbon monoxide,
+ ethylene,
+ of formation of acetylene,
+ calcium carbide,
+ hydroxide,
+ oxide,
+ carbon dioxide,
+ monoxide,
+ ethylene,
+ water,
+ of hydration of calcium oxide,
+ of reaction between carbide and calcium hydroxide,
+ between carbide and water,
+ of solution of calcium hydroxide,
+ of vaporisation of carbon,
+ water,
+ radiant,
+ specific. See <i>Specific heat</i>
+Heating apparatus for generator sheds,
+Hefner unit,
+Heil, atmospheric acetylene flame,
+ carburetted acetylene,
+Heise, acetylene flame,
+Hempel, enrichment of coal-gas,
+Heratol,
+Hess. See <i>Claude</i>
+Hexachlorethane, production of,
+High houses, supply of acetylene to,
+Holder-bells, for testing mains,
+ supplying water to automatic generators,
+ weighting of,
+Holder-seals, freezing of,
+ level of liquid in,
+ liquids in,
+ and pressure,
+ solubility of acetylene in,
+ use of floats in,
+ liquids in, for decomposing carbide,
+ oil in,
+ water in, for washing the gas,
+Holders (gas) and generators, isolation of,
+ and pressure, relationship between,
+ and purifiers, relative position of,
+ exposed, roofs over,
+ false interiors for,
+ freezing of,
+ gauge of sheet-metal for,
+ loss of pressure in,
+ moistening of gas in,
+ of automatic generators,
+ preservation of, from corrosion,
+ situation of,
+ size of,
+ vent-pipes for,
+ value of,
+Holders (displacement),
+ action of,
+ pressure given by,
+ (rising),
+ guides and counterpoises for,
+ pressure thrown by,
+ equalisation of,
+ tanks for,
+Home Office, maximum pressure permitted by,
+ prohibition of air in acetylene by,
+ Committee, 1901, recommendations,
+ report,
+Home Secretary's Orders. See <i>Orders in Council</i>
+Hoxie. See <i>Stewart</i>,
+Hubou, acetylene black,
+Hungarian rules for apparatus,
+Hydraulic pendants for acetylene,
+Hydrocarbons formed by polymerisation,
+ illuminating power of,
+ volatile, names of,
+Hydrochloric acid in purified acetylene,
+Hydrogen and acetylene, reactions between,
+ effect of, on acetylene flame,
+ ignition temperature of,
+ in acetylene,
+ liberated by heat from acetylene,
+ silicide in crude acetylene,
+Hygienic advantages of acetylene,
+
+
+
+I
+
+
+
+Ice, reaction between carbide and,
+Ignition temperature of acetylene,
+ various gases,
+Illuminating power and illuminating effect,
+ definition of,
+ of acetylene, after storage,
+ carburetted,
+ effect of air on,
+ incandescent,
+ nominal,
+ self-luminous,
+ of acetylene-oil-gas,
+ of air-gas,
+ of polymerised acetylene,
+ of candles,
+ of coal-gas,
+ of electric lamps,
+ of hydrocarbons, various,
+ of paraffin,
+Illumination, amount of, required in rooms,
+ of lighthouses,
+ of optical lanterns,
+Impurities in acetylene, carbide,
+ detection and estimation of,
+ effect of, on air,
+ generator,
+ harmfullness of,
+ water soluble,
+ See also <i>Ammonia</i> and <i>Sulphuretted hydrogen</i>
+ in coal-gas,
+ in purified acetylene,
+ maximum limits of,
+Incandescent acetylene,
+ burners. See <i>Burners (incandescent)</i>
+ mantles,
+Inertness of carbide,
+Inflaming-point of acetylene,
+Inflammability, spontaneous,
+Installations, new, removal of air from,
+Interlocking of automatic generators,
+Iron and acetylene, reactions between,
+ and steel, heat-conducting power of,
+ silicide in carbide,
+Insecticide, carbide residues as,
+Isolation of apparatus parts,
+Intensity, specific, of acetylene light,
+ of oil light,
+Italian Government rules,
+
+
+
+J
+
+
+
+Jackets for generators,
+Jacob, Gebrüder, burner,
+Jacobs. See <i>Bradley</i>
+Jaubert, arsenious oxide purifier,
+Javal burners,
+ blocking of,
+ purifier,
+Jet photometer of acetylene,
+Joint-making in generators,
+ pipes,
+
+
+
+K
+
+
+
+Keller and Knappich burner,
+Keppeler, lead chromate in acagine,
+Keppeler, purification,
+ silicon in acetylene,
+ test-papers,
+ See also <i>Eitner</i>
+Kerosene. See <i>Paraffin oil</i>
+Klinger, vent-pipes,
+Knappich burner,
+Kona burner,
+Konette cycle-lamp burner,
+
+
+
+L
+
+
+
+La Belle boiling ring,
+Labour required in acetylene lighting,
+Lagging for generators,
+Lamps for generator sheds
+ paraffin,
+ portable,
+ acetone process for,
+Landolt-Börnstein, solubility of acetylene in water,
+Landriset. See <i>Rossel</i>
+Lantern, optical, illumination of,
+Latent heat,
+Lead chromate in bleaching-powder,
+ objection to, in generators,
+ pipes for acetylene,
+ salts in bleaching-powder,
+ wire, &amp;c., for faced joints,
+Leakage of acetylene,
+Leaks, search for,
+Le Chatelier, explosive limits,
+ temperature of acetylene flame,
+ thermo-couple
+Leduc, specific gravity of acetylene,
+Lépinay, acetylene for engines,
+Level alteration and pressure in mains,
+Lewes, ammonia in crude acetylene,
+ blocking of burners,
+ haze,
+ heat of decomposition of carbide,
+ production in generators,
+ illuminating power of acetylene,
+ phosphorus in crude acetylene,
+ polymerisation of acetylene,
+ presence of hydrogen and carbon monoxide in acetylene,
+ reaction between carbide and calcium hydroxide,
+ silicon in crude acetylene,
+ temperature of acetylene flame,
+Lewes and Brame, manganese carbide,
+Lidholm, estimation of phosphine,
+Lifebuoys, acetylene for,
+Lifetime of burners,
+ mantles,
+Lifting power of acetylene in holders,
+Light, acetylene as a standard of,
+ colour of acetylene, incandescent,
+ self-luminous,
+ evolution of, in flames,
+ from acetylene, production of,
+ transmission of through fog,
+Lights, single, disadvantages of,
+ strong and weak, comparison between,
+Lighthouse illumination,
+Lighting by acetylene, scope of,
+ of generator sheds,
+Lime dust in acetylene,
+ reaction with sodium carbonate,
+ sludge. See <i>Residues</i>
+ solubility of, in sugar solutions,
+ water, solubility of gas in,
+Lime-light, acetylene for the,
+Limits, explosive, of acetylene,
+Lindé-air,
+Linseed oil for acetylene joints,
+Liquid acetylene, properties of,
+ condensation in pipes,
+ in holder-seals and pressure,
+ in pressure-gauge,
+Liquids, corrosive action of, on metals,
+ for seals,
+ purification by,
+ solubility of acetylene in,
+Locomotive lighting,
+Loss of gas in generators,
+ of pressure in holders,
+ in mains,
+ in purifiers,
+ on distribution,
+Love, enrichment by acetylene,
+Lubricating oil for seals,
+Luminous burners. See <i>Burners, self-luminous</i>
+Lunge and Cedercreutz, determination of phosphorus in acetylene,
+ purification,
+Luta burner,
+Lutes for holders. See <i>Seals</i>
+
+
+
+M
+
+
+
+Mahler, temperature of flames,
+Mai and Freund, copper acetylide,
+Mains, deposition of liquid in,
+ diameter of, and explosive limits,
+ dimensions of,
+ escapes from,
+ friction in,
+ laying of,
+ lead,
+ quality of,
+ removing air from,
+ testing of,
+Make of acetylene from carbide,
+ in generators,
+Manchester burners,
+Maneuvrier and Fournier, specific heat of acetylene,
+Manganese carbide,
+Mantles for acetylene,
+Manure for generator protection,
+Manurial value of generator residue,
+Maquenne. See <i>Bullier</i>
+Marsh gas, enrichment with acetylene,
+ formed from acetylene,
+Matignon. See <i>Berthelot</i>,
+Mauricheau-Beaupré, épurčne,
+ estimation of phosphine,
+ frothing in generators,
+ phosphine in acetylene,
+ silicon in acetylene,
+Mechanism for automatic generators,
+Mercaptans in acetylene,
+Mercuric chloride purifier,
+ test for phosphorus,
+Merck test-papers,
+Metals for generators,
+ gauge of,
+Meters for acetylene,
+Methane, enrichment with acetylene,
+ formed from acetylene,
+ ignition temperature of,
+Methylated spirit for generators,
+ for holder seals,
+Meyer and Münch, ignition temperatures,
+Mildew in vines, use of acetylene in,
+Milk of lime, solubility of acetylene in,
+Mineral oil for lighting. (See <i>Paraffin oil</i>)
+ for seals,
+Miner's lamp for generator sheds,
+Mist, transmission of light through,
+Mixter, thermo-chemical data,
+Mixtures of acetylene and air,
+ illuminating duty of,
+Moisture, effect of, on carbide,
+ in acetylene,
+Molecular volume of acetylene,
+ weight of acetylene,
+ weights, various,
+Molet-Boistelle acetylene-air mixture,
+Morel, formula for acetylene pipes,
+ sodium plumbate purifier,
+ specific heat of acetylene,
+ of carbide,
+Mosquitoes, destruction of,
+Moths, catching of,
+Motion of fluids in pipes,
+Motors, acetylene for,
+Münch. See <i>Meyer</i>
+Münsterberg, acetylene flame,
+Mustard, oil of,
+
+
+
+N
+
+
+
+Naphey burners,
+Naphthalene, formation of, from acetylene,
+Neuberg, illuminating power of acetylene,
+ radiant efficiency of acetylene,
+Nieuwland, mixtures of acetylene and chlorine,
+Nichols, illuminating power of acetylene after storage,
+ temperature of acetylene flame,
+Nickel and acetylene, reactions between,
+Nipples, burner, materials for,
+Nitrides in carbide,
+Nitrogen in flames, effect of,
+Non-automatic generators. See <i>Generators (non-automatic)</i>
+Non-luminous acetylene flame, appearance of,
+ burners. See <i>Burners (atmospheric)</i>
+Non-return valves,
+
+
+
+O
+
+
+
+O. C. A. burner,
+Odour of acetylene,
+Oil, action of, on carbide,
+ castor, for acetylene joints,
+ in generators,
+ in residues,
+ in seals,
+ linseed, for acetylene joints,
+ mustard,
+ olive, for seals,
+ (See also <i>Paraffin oil</i>)
+Olive oil for seals,
+Oil-gas, enrichment of,
+Optical efficiency of acetylene,
+Orders in Council, air in acetylene,
+ compression of absorbed acetylene,
+ acetylene-oil-gas,
+ neat acetylene,
+Origin of petroleum,
+Orka burner,
+Ortloff, friction of acetylene,
+Overheating in generators,
+ See also <i>Polymerisation</i>
+Oxide of iron purifier,
+Oxy-acetylene blowpipe,
+Oxygen required for combustion of acetylene,
+ of benzene,
+ combustion of acetylene with,
+ flames burning in,
+
+
+
+P
+
+
+
+Paint, cause of frothing in generators,
+ gas-fitters',
+Paraffin oil,
+ action of, on carbide,
+ flash-point of,
+ illuminating power of,
+ in residues,
+ lamps,
+ lighting, effect of on air,
+ heat developed by,
+ quality of different grades of,
+ use of in automatic generators,
+ seals,
+Paraffin wax, treatment of carbide with,
+Partial pressure,
+Pendants, water-slide for acetylene,
+Petroleum oil. See <i>Paraffin oil</i>
+ spirit, addition of, to generator water,
+ composition of,
+ for carburetted acetylene,
+ spirits, nomenclature of,
+ theory of origin of,
+Pfeiffer, purifier,
+Pfleger, puratylene,
+Phenol, production of, from acetylene,
+Phôs burners,
+Phosphine, cause of deposit at burner orifices,
+ composition of,
+ in crude acetylene,
+ amount of,
+ toxicity of,
+Phosphoretted hydrogen. See <i>Phosphine</i>
+Phosphorus and incandescent mantles,
+ "compounds,"
+ in crude acetylene,
+ in purified acetylene,
+ detection and determination of,
+ removal of,
+"Phossy-jaw,"
+Photometer, jet of acetylene,
+Phylloxera, use of acetylene for,
+Physical properties of acetylene,
+Pickering, freezing-points of calcium chloride solutions,
+Pictet, freezing-points of dilute alcohol,
+ purification of acetylene,
+Pintsch burners,
+Pipes, blow-off. See <i>Vent-pipes</i>
+ diameter of, and explosive limits,
+ vent. See <i>Vent-pipes</i> (See also <i>Mains</i>)
+Plant, acetylene, fire risks of,
+ order of items in,
+Platinum in burners,
+Poisonous nature of acetylene,
+Pole, motion of fluids in pipes,
+ pressure thrown by holders,
+Polymerisation, definition of,
+ of acetylene,
+ See also <i>Overheating</i>
+Porous matter, absorption of acetylene in,
+Portable lamps,
+ acetone process for,
+ temperature in,
+Potassium bichromate purifier,
+ hydroxide purifier,
+ permanganate purifier,
+Power from acetylene, production of,
+Precautions with generators,
+ with new installations,
+Presence of moisture in acetylene,
+Pressure and leakage,
+ after explosions of acetylene,
+ atmospheric,
+ automatic generators working by,
+ correction of gas volumes for,
+ critical, of acetylene,
+ definition of (gas),
+ for incandescent burners,
+ self-luminous burners,
+ gauge,
+ liquid for,
+ given by displacement holders,
+ rising holders,
+ in generators,
+ utilisation of,
+ in mains and pipes,
+ in purifiers, loss of,
+ irregular, caused by vent-pipes,
+ maximum safe, for acetylene,
+ necessity for regular,
+ partial,
+ regulators. See <i>Governors</i>
+Protection of generators from frost,
+ holders from frost,
+Puratylene,
+Purchase of a generator,
+ carbide, regulations as to,
+Purification by liquids and solids,
+ in portable lamps,
+ necessary extent of,
+ reasons for,
+ regulations as to,
+ speed of,
+Purified acetylene, chlorine in,
+ hydrochloric acid in,
+ phosphorus in,
+ sulphur in,
+Purifiers and holder, relative positions of,
+ construction of,
+ duplication of,
+ exhaustion of,
+ foul, emptying of,
+ loss of pressure in,
+ mechanical, for acetylene,
+Purifying materials, density of,
+ efficiency of,
+ quantity required,
+Pyralid, destruction of the,
+
+
+
+Q
+
+
+
+Quality of carbide, regulations as to,
+Quicklime. See <i>Calcium oxide</i>
+
+
+
+R
+
+
+
+Radiant efficiency of acetylene,
+ heat,
+Railway lighting by acetylene,
+Ramie mantles for acetylene,
+Range of explosibility, meaning of term,
+ of acetylene,
+Rat-tail burner,
+Reactions between copper and acetylene,
+ chemical, of acetylene,
+ physical, of acetylene,
+Reaction grids in generators,
+Read and Jacobs. See <i>Bradley</i>
+Rod lead for acetylene joints,
+Regulations, American (National Board of Fire Underwriters of U.S.A.),
+ Austrian Acetylene Association,
+ Government,
+ British Acetylene Association,
+ Fire Offices Committee,
+ Home Office Committee (1901),
+ for analysis of carbide,
+ for construction of generating plant,
+ for generators,
+ for purification,
+ for sale and purchase of carbide,
+ for sampling carbide,
+ for storing carbide,
+ French (Conseil d'Hygične de la Seine),
+ German Acetylene Association,
+ Hungarian Government,
+ Italian Government,
+Residue from dry process of generation,
+Residues, carbide in,
+ colour of,
+ composition of,
+ consistency of,
+ disposal of,
+ containing oil,
+ manurial value of,
+ utilisation of,
+Respiration of acetylene,
+Reversibility of reaction between calcium oxide and water,
+Reychler. See <i>Bergé</i>
+Rising holders. See <i>Holders (rising)</i>
+Rossel and Landriset, ammonia in crude acetylene,
+ purifier,
+ sulphur in crude acetylene,
+Roofs over exposed holders,
+Rooms, amount of illumination required in,
+Rubber tubes for acetylene,
+Ruby for burners,
+Rules. See <i>Regulations</i>
+
+
+
+S
+
+
+
+Safety lamp, Davy's, for generator sheds,
+ valves. See <i>Vent-pipes</i>
+Sale of carbide, regulations as to,
+Salt, common, in holder-seals,
+Salzbergwerk Neu Stassfurt, production of tetrachlorethane,
+Sampling carbide,
+Sandmann. See <i>Hammerschmidt</i>
+Sansair burner,
+Saulmann. See <i>Caro</i>
+Sawdust in bleaching-powder,
+Scale, water, in generators,
+Scented carbide,
+Schiff. See <i>Fuchs</i>
+Schimek burner,
+Schwander, carburetted acetylene,
+Schwarz burners,
+Seal-pots,
+Seals (holder). See <i>Holder-seals</i>
+Seams in generator-making,
+Self-luminous burners. See <i>Burners (self-luminous)</i>
+Sensible heat,
+Separation of holder from generator,
+Service-pipes. See <i>Mains</i>
+Shoot generators,
+Silicon compounds,
+ in acetylene,
+ in carbide,
+Sirius burner,
+Slaked lime. See <i>Calcium hydroxide</i>
+Sludge. See <i>Residues</i>
+Sludge-cocks, automatic locking of,
+Sludge-pipes, blocked, clearance of,
+Smell of crude and purified acetylene,
+Smith, purification,
+Smoke, production of, by flames,
+Smoking, danger of, in generator sheds,
+Soap, use of, in testing pipes,
+Soda, washing, for decomposing carbide,
+Sodium acetate solution for generator jackets,
+Sodium carbonate and lime, reaction between,
+ crystallised, for decomposing carbide,
+ chloride for holder-seals,
+ solubility of acetylene in,
+ hypochlorite purifier,
+ plumbate purifier,
+ sulphate in bleaching-powder,
+Soil, carbide residues as dressing for,
+Solder in generators,
+Soldering, autogenous,
+Solids containing water, decomposition of carbide by,
+ purification by,
+Solubility of acetylene,
+ in generators,
+ in holders,
+ in liquids,
+Soot, production by, of flames,
+Space occupied by purifying materials,
+Sparks from steel tools, danger of,
+Specific gravity and holder pressure,
+ leakage,
+ of acetylene, dissolved,
+ gaseous,
+ liquid,
+ of air,
+ of carbide,
+ of gases, and burner construction,
+ of water,
+ heat of acetylene,
+ of carbide,
+ heats, various,
+ intensity. See <i>Intensity, specific</i>
+Speed of reactions between carbide, water, and calcium hydroxide,
+ of purification,
+Spent lime. See <i>Residues</i>
+Spontaneous inflammability,
+Spraying apparatus,
+Stable manure for warming generators,
+Stadelmann burners,
+Standard of illumination in rooms,
+ of light, acetylene as,
+Steam, latent heat of, use of,
+ specific heat of,
+ reaction between carbide and,
+Steam-barrel for acetylene mains,
+Steatite for burners,
+Steel, heat-conducting power of,
+ tools, danger of
+Sterilisation of air by flames,
+Stewart and Hoxie, radiant efficiency of acetylene,
+Storage regulations for carbide,
+vessels for carbide, temporary,
+Styrolene. formation of, from acetylene,
+Suckert. See <i>Willson</i>
+Suffocation by acetylene,
+Sugar solutions, solubility of lime in,
+Sulphur "compounds,"
+ in coal-gas,
+ in crude acetylene,
+ in purified acetylene,
+ removal of,
+Sulphuretted hydrogen, solubility of, in water,
+ toxicity of,
+Sulphuric acid and acetylene, reactions between
+ as purifying material,
+Superficial area in purifiers,
+Supply of water to automatic generators,
+Suprenia burners,
+Swelling of carbide during decomposition,
+Symbols, chemical, meaning of,
+Syphons for removing water,
+
+
+
+T
+
+
+
+Table-lamps, acetone process for,
+Tabular numbers,
+Tanks for rising holders, construction of,
+"Tantalus Cup,"
+Taps for acetylene pipes,
+Tar, cause of frothing in generators,
+Tarry matter in generators,
+Telescopic gasholders. <i>See Holder (rising)</i>
+Temperature and heat, difference between,
+ correction of volumes for,
+ critical, of acetylene,
+ high, effect of, on acetylene. See <i>Polymerization</i>
+ of acetylene blowpipe,
+ flame,
+ of dissociation of acetylene,
+ of ignition of acetylene,
+ various gases,
+ of reaction between carbide and calcium hydroxide,
+ between carbide and water,
+Temperatures in generators,
+ calculation of,
+ determination of,
+Tension of liquid acetylene,
+Test-papers,
+Tetrachlorethane, production of,
+Tetrachloride, acetylene, production of,
+Thawing of frozen apparatus,
+Thermo-chemical data,
+Thermo-couple, Le Chatelier's,
+Thomson, radiant efficiency of acetylene,
+ thermo-chemical data,
+Tools, steel or iron, danger of,
+Town supplies,
+Toxicity of acetylene,
+ of sulphur and phosphorus compounds,
+Train-lighting by acetylene,
+Treated carbide. See <i>Calcium carbide (treated)</i>
+Trondol burner,
+Tubes, diameter of, and explosive limits,
+Tubes for acetylene. See <i>Mains</i>
+Tubing, flexible, for acetylene,
+Typical generators,
+
+
+
+U
+
+
+
+Ullmax purifier,
+Unaccounted-for gas,
+Underwriters, United States Fire,
+United States. See <i>America</i>
+Uses, sundry, for acetylene,
+
+
+
+V
+
+
+
+Valuation of carbide,
+Value of acetylene, hygienic,
+ enriching,
+ pecuniary,
+ of purifying materials,
+Valves, screw-down, for generators,
+Vapour, water, in acetylene, objections to,
+ removal of,
+ value of,
+Vehicular lamps,
+Ventilation of generator sheds,
+Vent-pipes, economy of,
+ for carbide vessels,
+ generators,
+ holders,
+ noise in,
+ position of mouths of,
+ size of,
+Vibration and incandescent lighting,
+Vieille, dissolved acetylene,
+Vigouroux, silicon in acetylene,
+Village installations, mains for,
+ leakage in,
+ supplies,
+Villard, liquid acetylene,
+Vines, treatment by acetylene of, for mildew and phylloxera,
+Violle and Féry, acetylene as standard of light,
+Vitiation of air by flames,
+Volume, alteration of, on dissociation,
+ and weight of acetylene,
+ molecular, of acetylene,
+Volume of acetylene passing through pipes,
+Volumes, gas, correction for temperature and pressure,
+
+
+
+W
+
+
+
+Washers, oil,
+ water,
+Waste-pipes of generators,
+Water and calcium oxide, reaction between,
+ and carbide, heat of reaction between,
+ boiling-point, evolution of gas at,
+ condensation of, in pipes,
+ consumption of, in generators,
+ convection currents in,
+ freezing-point, evolution of gas at,
+ heat absorbed in warming,
+ conducting power of,
+ of formation of,
+ in excess, generators with,
+ in holders, freezing of,
+ use for decomposition,
+ use for washing,
+ jackets for generators,
+ quality of, for portable generators,
+ quantity required in carbide-to-water generators,
+ scale in generators,
+ solubility of acetylene in,
+ of impurities in,
+ of load in,
+ specific gravity of,
+ supply for automatic generators,
+ non-automatic generators,
+ yield of gas per unit of,
+Water-gas, enrichment with acetylene,
+Water-seals, as not-return valves,
+ setting water-level in,
+Water-slide pendants for acetylene,
+Water-soluble impurities in acetylene,
+ See also <i>Ammonia and Sulphuretted hydrogen</i>
+Water-to-carbide generators. See <i>Generators (water-to-carbide)</i>
+Water-vapour, dissociation of,
+ existence of, at low temperatures,
+ in acetylene, objections to,
+ removal of,
+ value of,
+ reaction between carbide and,
+Weber burner,
+Wedding, enrichment of coal-gas,
+Weed-killer, carbide residues as,
+Weight and volume of acetylene,
+Weights, atomic,
+ molecular,
+Welding, acetylene,
+White lead, for acetylene joints,
+Wiener burners,
+Willgerodt, purification,
+Willson and Suckert, liquid acetylene,
+Windows in generator sheds,
+Winter, manipulation of generators during,
+Wöhler, addition of chlorine to acetylene,
+Wolff, acetone in acetylene,
+ illuminating power of acetylene,
+ purifier,
+ silicon in acetylene,
+Wonder burner,
+Work done in actuating automatic generators,
+
+
+
+Y
+
+
+
+Yield of gas, deficient, cause of,
+ from carbide,
+ determining,
+ (British standard),
+ (German standard),
+ from water,
+
+
+
+Z
+
+
+
+Zenith burner,
+</pre>
+ <h2>
+ <a name="linkindex2" id="index2">INDEX TO APPENDIX</a>
+ </h2>
+<pre xml:space="preserve">
+
+A
+
+
+
+"A" Generator (of Braby and Co., Ltd.),
+"A1" generator (of Acetylene Corporation of Great Britain),
+"A-to-Z" generator (of Acetylene Corporation of Great Britain),
+Acetylene Corporation of Great Britain,
+Acetylene Gas and Carbide of Calcium Co.,
+Acetylene Illuminating Co., Ltd.,
+"Acetylite" generator,
+"Acétylithe" generator,
+Acétylithe, Soc. An. de l',
+Allen Co.,
+"Allen" Flexible-tube generator,
+"Allen" purifying material,
+American generators,
+Applications de l'Acétylčne, La Soc. des.,
+Austrian generator,
+Automatic generators,
+
+
+
+B
+
+
+
+"B" generator (of Braby and Co., Ltd.),
+Belgian generators,
+Bon Accord Acetylene Gas Co.,
+"Bon Accord" generator,
+Braby, Frederick and Co., Ltd.,
+British generators,
+
+
+
+C
+
+
+
+Canadian generators,
+Carbide-to-water generators,
+"Carburlen" purifying material,
+Chloride of lime purifying material,
+Colt Co., J. G.,
+"Colt" generator,
+Compartment, flooded, generator,
+Contact generators,
+Cork waste and wadding purifying material,
+"Corporation Flexible Tube Generator,"
+"Curaze" purifying material,
+
+
+
+D
+
+
+
+"Dargue" generator,
+Dargue Acetylene Gas Co.,
+Davis Acetylene Co.,
+"Davis" generator,
+Debruyne, L.,
+Debruyne's generators,
+Drawer generators,
+Drip generator,
+Drummond, J. and J.,
+
+
+
+E
+
+
+
+English generators,
+
+
+
+F
+
+
+
+Flooded compartment generator,
+Fittings, Ltd.,
+Frankoline purifying material,
+French generators,
+
+
+
+G
+
+
+
+German generators,
+
+
+
+H
+
+
+
+Heratol, purifying material,
+
+
+
+I
+
+
+
+"Incanto" generator,
+Irish generator,
+
+
+
+J
+
+
+
+"Javal" generator,
+
+
+
+K
+
+
+
+Keller and Knappich, G.m.b.H.,
+"Klenzal" purifying material,
+Klinger, Rich.,
+Klinger's generator,
+"Knappich" generator,
+
+
+
+L
+
+
+
+"L'Éclair" generator,
+"L'Étoile" generator,
+L'Hermite,
+Lockerbie and Wilkinson,
+
+
+
+M
+
+
+
+Manchester Acetylene Gas Col., Ltd.,
+Mangiameli, Fr. and Co.,
+Moss, R. J. and Sons,
+ "Semi-Non-Auto" generator,
+ "Type A" generator,
+ "Type B" generator,
+ "Type C" generator,
+Moyes Wm., and Sons,
+
+
+
+N
+
+
+
+Non-automatic generators,
+Nordische Azetylen Industrie,
+
+
+
+O
+
+
+
+"Omega" generator,
+Overberge, De Smet van,
+"Owens" generator,
+"Owens" purifying material,
+
+
+
+P
+
+
+
+Phôs Co.,
+"Phôs Type E" generator,
+"Photolithe" generator,
+Photolithe, Soc. An. Belg de la,
+Pumice purifying material,
+Puratylene purifying material,
+Purifying material, "Allen,"
+ "Carburylen,"
+ chloride of lime,
+ coke and cotton, chemically treated,
+ cork waste and wadding,
+ "Curaze,"
+ frankoline,
+ heratol,
+ "Klenzal,"
+ "Owens,"
+ pumice,
+ puratylene,
+ "Roscoline,"
+ "Standard,"
+ "Thorlite,"
+
+
+
+R
+
+
+
+Rosco Acetylene Co.,
+"Rosco" generator,
+"Roscoline" purifying material,
+Rural Districts Gas Light Co.,
+
+
+
+S
+
+
+
+St. James' Illuminating Co., Ltd.,
+Scotch generators,
+Semi-automatic generator,
+Siche Gas Co., Ltd.,
+"Siche" generator,
+"Signal-Arm" generator,
+"Sirius" generator,
+Sirius, Maison,
+Standard Acetylene Co.,
+"Standard" purifying material,
+Sunlight Gas Machine Co.,
+Superposed pans or trays,
+
+
+
+T
+
+
+
+"Thorlite" generator,
+ purifying material,
+Thorn and Hoddle Co.,
+"Thorscar" generator,
+Trays, superposed,
+
+
+
+U
+
+
+
+United States generators,
+
+
+
+W
+
+
+
+Wadding and cork waste purifying material,
+Water-to-carbide generators,
+Weldhen and Bleriot,
+Welsh generator,
+"Westminster" generator,
+</pre>
+ <p>
+ <br /> <br /> <br /> <br />
+ </p>
+
+
+
+
+
+
+
+<pre>
+
+
+
+
+
+End of the Project Gutenberg EBook of Acetylene, The Principles Of Its
+Generation And Use, by F. H. Leeds and W. J. Atkinson Butterfield
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+The Project Gutenberg EBook of Acetylene, The Principles Of Its Generation
+And Use, by F. H. Leeds and W. J. Atkinson Butterfield
+
+This eBook is for the use of anyone anywhere at no cost and with
+almost no restrictions whatsoever. You may copy it, give it away or
+re-use it under the terms of the Project Gutenberg License included
+with this eBook or online at www.gutenberg.org
+
+
+Title: Acetylene, The Principles Of Its Generation And Use
+
+Author: F. H. Leeds
+ W. J. Atkinson Butterfield
+
+
+Release Date: May, 2005 [EBook #8144]
+This file was first posted on June 19, 2003
+Last Updated: May 17, 2013
+
+Language: English
+
+Character set encoding: ASCII
+
+*** START OF THIS PROJECT GUTENBERG EBOOK ACETYLENE ***
+
+
+
+
+Produced by Richard Prairie, Tonya Allen, Juliet Sutherland,
+Charles Franks, and the Online Distributed Proofreading Team
+
+
+
+
+
+
+
+
+ACETYLENE
+
+THE PRINCIPLES OF ITS GENERATION AND USE
+
+A PRACTICAL HANDBOOK ON THE PRODUCTION, PURIFICATION, AND SUBSEQUENT
+TREATMENT OF ACETYLENE FOR THE DEVELOPMENT OF LIGHT, HEAT, AND POWER
+
+Second Edition
+
+REVISED AND ENLARGED
+
+BY
+
+F. H. LEEDS, F.I.C.
+
+FOR SOME YEARS TECHNICAL EDITOR OF THE JOURNAL "ACETYLENE"
+
+AND
+
+W. J. ATKINSON BUTTERFIELD, M.A.
+
+AUTHOR OF "THE CHEMISTRY OF GAS MANUFACTURE"
+
+
+
+
+
+
+
+PREFATORY NOTE TO THE FIRST EDITION
+
+In compiling this work on the uses and application of acetylene, the
+special aim of the authors has been to explain the various physical and
+chemical phenomena:
+
+(1) Accompanying the generation of acetylene from calcium carbide and
+water.
+
+(2) Accompanying the combustion of the gas in luminous or incandescent
+burners, and
+
+(3) Its employment for any purpose--(a) neat, (b) compressed into
+cylinders, (c) diluted, and (d) as an enriching material.
+
+They have essayed a comparison between the value of acetylene and other
+illuminants on the basis of "illuminating effect" instead of on the
+misleading basis of pure "illuminating power," a distinction which they
+hope and believe will do much to clear up the misconceptions existing on
+the subject. Tables are included, for the first time (it is believed) in
+English publications, of the proper sizes of mains and service-pipes for
+delivering acetylene at different effective pressures, which, it is
+hoped, will prove of use to those concerned in the installation of
+acetylene lighting systems.
+
+_June_ 1903
+
+NOTE TO THE SECOND EDITION
+
+The revision of this work for a new edition was already far advanced when
+it was interrupted by the sudden death on April 30, 1908, of Mr. F. H.
+Leeds. The revision was thereafter continued single-handed, with the help
+of very full notes which Mr. Leeds had prepared, by the undersigned. It
+had been agreed prior to Mr. Leeds' death that it would add to the
+utility of the work if descriptions of a number of representative
+acetylene generators were given in an Appendix, such as that which now
+appears at the conclusion of this volume. Thanks are due to the numerous
+firms and individuals who have assisted by supplying information for use
+in this Appendix.
+
+W. J. ATKINSON BUTTERFIELD
+
+WESTMINSTER
+
+_August 1909_
+
+CONTENTS
+
+CHAPTER I
+
+INTRODUCTORY--THE COST AND ADVANTAGES OF ACETYLENE LIGHTING
+
+Intrinsic advantages
+Hygienic advantages
+Acetylene and paraffin oil
+Blackened ceilings
+Cost of acetylene lighting
+Cost of acetylene and coal-gas
+Cost of acetylene and electric lighting
+Cost of acetylene and paraffin oil
+Cost of acetylene and air-gas
+Cost of acetylene and candles
+Tabular statement of costs (_to face_)
+Illuminating power and effect
+
+
+CHAPTER II
+
+THE PHYSICS AND CHEMISTRY OF THE REACTION BETWEEN CARBIDE AND WATER
+
+Nature of calcium carbide
+Storage of calcium carbide
+Fire risks of acetylene lighting
+Purchase of carbide
+Quality and sizes of carbide
+Treated and scented carbide
+Reaction between carbide and water
+ chemical nature
+ heat evolved
+ difference between heat and temperature
+ amount of heat evolved
+ effect of heat on process of generation
+Reaction:
+ effects of heat
+ effect of heat on the chemical reaction
+ effects of heat on the acetylene
+ effects of heat on the carbide
+Colour of spent carbide
+Maximum attainable temperatures
+Soft solder in generators
+Reactions at low temperatures
+Reactions at high temperatures
+Pressure in generators
+
+CHAPTER III
+
+THE GENERAL PRINCIPLES OF ACETYLENE GENERATION ACETYLENE GENERATING
+APPARATUS
+
+Automatic and non-automatic generators
+Control of the chemical reaction
+Non-automatic carbide-to-water generators
+Non-automatic water-to-carbide generators
+Automatic devices
+Displacement gasholders
+Action of water-to-carbide generators
+Action of carbide-to-water generators
+Use of oil in generator
+Rising gasholder
+Deterioration of acetylene on storage
+Freezing and its avoidance
+Corrosion in apparatus
+Isolation of holder from generator
+Water-seals
+Vent pipes and safety valve
+Frothing in generator
+Dry process of generation
+Artificial lighting of generator sheds
+
+CHAPTER IV
+
+THE SELECTION OF AN ACETYLENE GENERATOR
+
+Points to be observed
+Recommendations of Home Office Committee
+British and Foreign regulations for the construction and installation of
+ acetylene generating plant
+
+CHAPTER V
+
+THE TREATMENT OF ACETYLENE AFTER GENERATION
+
+Impurities in calcium carbide
+Impurities of acetylene
+Removal of moisture
+Generator impurities in acetylene
+Filters
+Carbide impurities in acetylene
+Washers
+Reasons for purification
+Necessary extent of purification
+Quantity of impurities in acetylene
+Purifying materials
+Bleaching powder
+Heratol, frankoline, acagine, and puratylene
+Efficiency of purifying material
+Minor reagent
+Method of a gas purifier
+Methods of determining exhaustion of purifying material
+Regulations for purification
+Drying
+Position of purifier
+Filtration
+General arrangement of plans
+Generator residues
+Disposal of residue
+
+CHAPTER VI
+
+THE CHEMICAL AND PHYSICAL PROPERTIES OF ACETYLENE
+
+Physical properties
+Leakage
+Heat of combustion
+Explosive limits
+Range of explosibility
+Solubility in liquids
+Toxicity
+Endothermic nature
+Polymerisation
+Heats of formation and combustion
+Colour of flame
+Radiant efficiency
+Chemical properties
+Reactions with copper
+
+CHAPTER VII
+
+MAINS AND SERVICE-PIPES--SUBSIDIARY APPARATUS
+
+Meters
+Governors
+Gasholder pressure
+Pressure-gauges
+Dimensions of mains and pipes
+Velocity of flow in pipes
+Service-pipes and mains
+Leakage
+Pipes and fittings
+Laying mains
+Expelling air from pipes
+Tables of pipes and mains
+
+CHAPTER VIII
+
+COMBUSTION OF ACETYLENE IN LUMINOUS BURNERS--THEIR DISPOSITION
+
+Nature of luminous flames
+Illuminating power
+Early burners
+Injector and twin-flame burners
+Illuminating power of self-luminous burners
+Glassware for burners
+
+CHAPTER IX
+
+INCANDESCENT BURNERS--HEATING APPARATUS--MOTORS--AUTOGENOUS SOLDERING
+
+Merits of incandescent lighting
+Conditions for incandescent lighting
+Illuminating power of incandescent burners
+Durability of mantles
+Typical incandescent burners
+Acetylene for heating and cooking
+Acetylene motors
+Blowpipes
+Autogenous soldering and welding
+
+CHAPTER X
+
+CARBURETTED ACETYLENE
+
+Carburetted acetylene
+Illuminating power of carburetted acetylene
+Carburetted acetylene for "power"
+
+
+CHAPTER XI
+
+COMPRESSED AND DISSOLVED ACETYLENE--MIXTURES WITH OTHER GASES
+
+Compression
+Dissolved acetylene
+Solution in acetone
+Liquefied acetylene
+Dilution with carbon dioxide
+Dilution with air
+Mixed carbides
+Dilution with, methane and hydrogen
+Self-inflammable acetylene
+Enrichment with acetylene
+Partial pressure
+Acetylene-oil-gas
+
+CHAPTER XII
+
+SUNDRY USES
+
+Destruction of noxious moths
+Destruction of phylloxera and mildew
+Manufacture of lampblack
+Production of tetrachlorethane
+Utilisation of residues
+Sundry uses for the gas
+
+CHAPTER XIII
+
+PORTABLE ACETYLENE LAMPS AND PLANT
+
+Table and vehicular lamps
+Flare lamps
+Cartridges of carbide
+Cycle-lamp burners
+Railway lighting
+
+CHAPTER XIV
+
+VALUATION AND ANALYSIS OF CARBIDE
+
+Regulations of British Acetylene Association
+Regulations oL German Acetylene Association
+Regulations of Austrian Acetylene Association
+Sampling carbide
+Yield of gas from small carbide
+Correction of volumes for temperature and pressure
+Estimation of impurities
+Tabular numbers
+
+APPENDIX
+
+DESCRIPTIONS OP GENERATORS
+
+America: Canada
+America: United States
+Austria-Hungary
+Belgium
+France
+Germany
+Great Britain and Ireland
+
+INDEX
+
+INDEX TO APPENDIX
+
+
+
+ACETYLENE
+
+
+
+CHAPTER I
+
+INTRODUCTORY--THE COST AND ADVANTAGES OF ACETYLENE LIGHTING
+
+Acetylene is a gas [Footnote: For this reason the expression, "acetylene
+gas," which is frequently met with, would be objectionable on the ground
+of tautology, even if it were not grammatically and technically
+incorrect. "Acetylene-gas" is perhaps somewhat more permissible, but it
+is equally redundant and unnecessary.] of which the most important
+application at the present time is for illuminating purposes, for which
+its properties render it specially well adapted. No other gas which can
+be produced on a commercial scale is capable of giving, volume for
+volume, so great a yield of light as acetylene. Hence, apart from the
+advantages accruing to it from its mode of production and the nature of
+the raw material from which it is produced, it possesses an inherent
+advantage over other illuminating gases in the smaller storage
+accommodation and smaller mains and service-pipes requisite for the
+maintenance of a given supply of artificial light. For instance, if a
+gasholder is required to contain sufficient gas for the lighting of an
+establishment or district for twenty-four hours, its capacity need not be
+nearly so great if acetylene is employed as if oil-gas, coal-gas, or
+other illuminating gas is used. Consequently, for an acetylene supply the
+gasholder can be erected on a smaller area and for considerably less
+outlay than for other gas supplies. In this respect acetylene has an
+unquestionable economical advantage as a competitor with other varieties
+of illuminating gas for supplies which have generally been regarded as
+lying peculiarly within their preserves. The extent of this advantage
+will be referred to later.
+
+The advantages that accrue to acetylene from its mode of production, and
+the nature of the raw material from which it is obtained, are in reality
+of more importance. Acetylene is readily and quickly produced from a raw
+material--calcium carbide--which, relatively to the yield of light of the
+gaseous product, is less bulky than the raw materials of other gases. In
+comparison also with oils and candles, calcium carbide is capable of
+yielding, through the acetylene obtainable from it, more light per unit
+of space occupied by it. This higher light-yielding capacity of calcium
+carbide, ready to be developed through acetylene, gives the latter gas a
+great advantage over all other illuminants in respect of compactness for
+transport or storage. Hence, where facilities for transport or storage
+are bad or costly, acetylene may be the most convenient or cheapest
+illuminant, notwithstanding its relatively high cost in many other cases.
+For example, in a district to which coal and oil must be brought great
+distances, the freight on them may be so heavy that--regarding the
+question as simply one of obtaining light in the cheapest manner--it may
+be more economical to bring calcium carbide an equal or even greater
+distance and generate acetylene from it on the spot, than to use oil or
+make coal-gas for lighting purposes, notwithstanding that acetylene may
+not be able to compete on equal terms with oil--or coal-gas at the place
+from which the carbide is brought. Likewise where storage accommodation
+is limited, as in vehicles or in ships or lighthouses, calcium carbide
+may be preferable to oil or other illuminants as a source of light.
+Disregarding for the moment intrinsic advantages which the light
+obtainable from acetylene has over other lights, there are many cases
+where, owing to saving in cost of carriage, acetylene is the most
+economical illuminant; and many other cases where, owing to limited space
+for storage, acetylene far surpasses other illuminants in convenience,
+and is practically indispensable.
+
+The light of the acetylene flame has, however, some intrinsic advantages
+over the light of other artificial illuminants. In the first place, the
+light more closely resembles sunlight in composition or "colour." It is
+more nearly a pure "white" light than is any other flame or incandescent
+body in general use for illuminating purposes. The nature or composition
+of the light of the acetylene flame will be dealt with more exhaustively
+later, and compared with that afforded by other illuminants; but,
+speaking generally, it may be said that the self-luminous acetylene light
+is superior in tint, to all other artificial lights, for which reason it
+is invaluable for colour-judging and shade-matching. In the second
+place, when the gas issues from a suitable self-luminous burner under
+proper pressure, the acetylene flame is perfectly steady; and in this
+respect it in preferable to most types of electric light, to all self-
+luminous coal-gas flames and candles, and to many varieties of oil-lamp.
+In steadiness and freedom from flicker it is fully equal to incandescent
+coal-gas light, but it in distinctly superior to the latter by virtue of
+its complete freedom from noise. The incandescent acetylene flame emits a
+slight roaring, but usually not more than that coming from an
+atmospheric coal-gas burner. With the exception of the electric arc,
+self-luminous acetylene yields a flame of unsurpassed intensity, and yet
+its light is agreeably soft. In the third place, where electricity is
+absent, a brilliancy of illumination which can readily be obtained from
+self-luminous acetylene can otherwise only be procured by the employment
+of the incandescent system applied either to coal-gas or to oil; and
+there are numerous situations, such as factories, workshops, and the
+like, where the vibration of the machinery or the prevalence of dust
+renders the use of mantles troublesome if not impossible. Anticipating
+what will be said later, in cases like these, the cost of lighting by
+self-luminous acetylene may fairly be compared with self-luminous coal-
+gas or oil only; although in other positions the economy of the Welsbach
+mantle must be borne in mind.
+
+Acetylene lighting presents also certain important hygienic advantages
+over other forms of flame lighting, in that it exhausts, vitiates, and
+heats the air of a room to a less degree, for a given yield of light,
+than do either coal-gas, oils, or candles. This point in favour of
+acetylene is referred to here only in general terms; the evidence on
+which the foregoing statement is based will be recorded in a tabular
+comparison of the cost and qualities of different illuminants. Exhaustion
+of the air means, in this connexion, depletion of the oxygen normally
+present in it. One volume of acetylene requires 2-1/2 volumes of oxygen
+for its complete combustion, and since 21 volumes of oxygen are
+associated in atmospheric air with 79 volumes of inert gases--chiefly
+nitrogen--which do not actively participate in combustion, it follows
+that about 11.90 volumes of air are wholly exhausted, or deprived of
+oxygen, in the course of the combustion of one volume of acetylene. If
+the light which may be developed by the acetylene is brought into
+consideration, it will be found that, relatively to other illuminants,
+acetylene causes less exhaustion of the air than any other illuminating
+agent except electricity. For instance, coal-gas exhausts only about 6-
+1/2 times its volume of air when it is burnt; but since, volume for
+volume, acetylene ordinarily yields from three to fifteen times as much
+light as coal-gas, it follows that the same illuminative value is
+obtainable from acetylene by considerably less exhaustion of the air than
+from coal-gas. The exact ratio depends on the degree of efficiency of the
+burners, or of the methods by which light is obtained from the gases, as
+will be realised by reference to the table which follows. Broadly
+speaking, however, no illuminant which evolves light by combustion
+(oxidation), and which therefore requires a supply of oxygen or air for
+its maintenance, affords light with so little exhaustion of the air as
+acetylene. Hence in confined, ill-ventilated, or crowded rooms, the air
+will suffer less exhaustion, and accordingly be better for breathing, if
+acetylene is chosen rather than any other illuminant, except electricity.
+
+Next, in regard to vitiation of the air, by which is meant the alteration
+in its composition resulting from the admixture of products of combustion
+with it. Electric lighting is as superior to other modes of lighting in
+respect of direct vitiation as of exhaustion of the air, because it does
+not depend on combustion. Putting it aside, however, light is obtainable
+by means of acetylene with less attendant vitiation of the air than by
+means of any other gas or of oil or candles. The principal vitiating
+factor in all cases is the carbonic acid produced by the combustion. Now
+one volume of acetylene on combustion yields two volumes of carbonic
+acid, whereas one volume of coal-gas yields about 0.6 volume of carbonic
+acid. But even assuming that the incandescent system of lighting is
+applied in the case of coal-gas and not of acetylene, the ratio of the
+consumption of the two gases for the development of a given illuminative
+effect will be such that no more carbonic acid will be produced by the
+acetylene; and if the incandescent system is applied either in both cases
+or in neither, the ratio will be greatly in favour of acetylene. The
+other factors which determine the vitiation of the air of a room in which
+the gas is burning are likewise under ordinary conditions more in favour
+of acetylene. They are not, however, constant, since the so-called
+"impurities," which on combustion cause vitiation of the air, vary
+greatly in amount according to the extent to which the gases have been
+purified. London coal-gas, which was formerly purified to the highest
+degree practically attainable, used to contain on the average only 10 to
+12 grains of sulphur per 100 cubic feet, and virtually no other impurity.
+But now coal-gas, in London and most provincial towns, contains 40 to 50
+grains of sulphur per 100 cubic foot. At least 5 grains of ammonia per
+100 cubic foot in also present in coal-gas in some towns. Crude acetylene
+also contains sulphur and ammonia, that coming from good quality calcium
+carbide at the present day including about 31 grains of the former and
+25 grains of the latter per 100 cubic feet. But crude acetylene is also
+accompanied by a third impurity, viz., phosphoretted hydrogen or
+phosphine, which in unknown in coal-gas, and which is considerably more
+objectionable than either ammonia or sulphur. The formation, behaviour,
+and removal of those various impurities will be discussed in Chapter V.;
+but here it may be said that there is no reason why, if calcium carbide
+of a fair degree of purity has been used, and if the gas has been
+generated from it in a properly designed and smoothly working apparatus--
+this being quite as important as, or even more important than, the purity
+of the original carbide--the gas should not be freed from phosphorus,
+sulphur, and ammonia to the utmost necessary or desirable extent, by
+processes which are neither complicated nor expensive. And if this is
+done, as it always should be whenever the acetylene is required for
+domestic lighting, the vitiation of the air of a room due to the
+"impurities" in the gas will become much less in the case of acetylene
+than in that of even well-purified coal-gas; taking equal illuminating
+effect as the basis for comparison.
+
+Acetylene is similarly superior, speaking generally, to petroleum in
+respect of impurities, though the sulphur present in petroleum oils, such
+as are sold in this country for household use, though very variable, is
+often quite small in amount, and seldom is responsible for serious
+vitiation of the atmosphere.
+
+Regarding somewhat more closely the relative convenience and safety of
+acetylene and paraffin for the illumination of country residences, it may
+be remarked that an extraordinarily great amount of care must be bestowed
+upon each separate lamp if the whole house is to be kept free from an
+odour which is very offensive to the nostrils; and the time occupied in
+this process, which of itself is a disagreeable one, reaches several
+hours every day. Habit has taught the country dweller to accept as
+inevitable this waste of time, and largely to ignore the odour of
+petroleum in his abode; but the use of acetylene entirely does away with
+the daily cleaning of lamps, and, if the pipe-fitting work has been done
+properly, yields light absolutely unaccompanied by smell. Again, unless
+most carefully managed, the lamp-room of a large house, with its store of
+combustible oil, and its collection of greasy rags, must unavoidably
+prove a sensible addition to the risk of fire. The analogue of the lamp-
+room when acetylene is employed is the generator-house, and this is a
+separate building at some distance from the residence proper. There need
+be no appreciable odour in the generator-house, except during the times
+of charging the apparatus; but if there is, it passes into the open air
+instead of percolating into the occupied apartments.
+
+The amount of heat developed by the combustion of acetylene also is less
+for a given yield of light than that developed by most other illuminants.
+The gas, indeed, is a powerful heating gas, but owing to the amount
+consumed being so small in proportion to the light developed, the heat
+arising from acetylene lighting in a room is less than that from most
+other illuminating agents, if the latter are employed to the extent
+required to afford equally good illumination. The ratio of the heat
+developed in acetylene lighting to that developed in, _e.g._,
+lighting by ordinary coal-gas, varies considerably according to the
+degree of efficiency of the burners, or, in other words, of the methods
+by which light is obtained from the gases. Volume for volume, acetylene
+yields on combustion about three and a half times as much heat as coal-
+gas, yet, owing to its superior efficiency as an illuminant, any required
+light may be obtained through it with no greater evolution of heat than
+the best practicable (incandescent) burners for coal-gas produce. The
+heat evolved by acetylene burners adequate to yield a certain light is
+very much less than that evolved by ordinary flat-flame coal-gas burners
+or by oil-lamps giving the same light, and is not more than about three
+times as much as that from ordinary electric lamps used in numbers
+sufficient to give the same light. More exact figures for the ratio
+between the heat developed in acetylene lighting and that in other modes
+of lighting are given in the table already referred to.
+
+In connexion with the smaller amount of heat developed per unit of light
+when acetylene is the illuminant, the frequently exaggerated claim that
+acetylene does not blacken ceilings at all may be studied. Except it be a
+carelessly manipulated petroleum-lamp, no form of artificial illuminant
+employed nowadays ever emits black smoke, soot, or carbon, in spite of
+the fact that all luminous flames commercially capable of utilisation do
+contain free carbon in the elemental state. The black mark on a ceiling
+over a source of light is caused by a rising current of hot air and
+combustion products set up by the heat accompanying the light, which
+current of hot gas carries with it the dust and dirt always present in
+the atmosphere of an inhabited room. As this current of air and burnt gas
+travels in a fairly concentrated vertical stream, and as the ceiling is
+comparatively cool and exhibits a rough surface, that dust and dirt are
+deposited on the ceiling above the flame, but the stain is seldom or
+never composed of soot from the illuminant itself. Proof of this
+statement may be found in the circumstance that a black mark is
+eventually produced over an electric glow-lamp and above a pipe
+delivering hot water. Clearly, therefore, the depth and extent of the
+mark will depend on the volume and temperature of the hot gaseous
+current; and since per unit of light acetylene emits a far smaller
+quantity of combustion products and a far smaller amount of heat than any
+other flame illuminant except incandescent coal-gas, the inevitable black
+mark over its flame takes very much longer to appear. Quite roughly
+speaking, as may be deduced from what has already been said on this
+subject, the luminous flame of acetylene "blackens" a ceiling at about
+the same rate as a coal-gas burner of the best Welsbach type.
+
+There is one respect in which acetylene and other flame illuminants are
+superior to electric lighting, viz., that they sterilise a larger volume
+of air. All the air which is needed to support combustion, as well as the
+excess of air which actually passes through the burner tube and flame in
+incandescent burners, is obviously sterilised; but so also is the much
+larger volume of air which, by virtue of the up-current due to the heat
+of the flame, is brought into anything like close proximity with the
+light. The electric glow-lamp, and the most popular and economical modern
+enclosed electric arc-lamp, sterilise only the much smaller volume of air
+which is brought into direct contact with their glass bulbs. Moreover,
+when large numbers of persons are congregated in insufficiently
+ventilated buildings--and many public rooms are insufficiently
+ventilated--the air becomes nauseous to inspire and positively
+detrimental to the health of delicate people, by reason of the human
+effluvia which arise from soiled raiment and uncleansed or unhealthy
+bodies, long before the proportion of carbonic acid by itself is high
+enough to be objectionable. Thus a certain proportion of carbonic acid
+coming from human lungs and skin is more harmful than the same proportion
+of carbonic acid derived from the combustion of gas or oil. Hence
+acetylene and flame illuminants generally have the valuable hygienic
+advantages over electric lighting, not only of killing a far larger
+number of the micro-organisms that may be present in the air, but, by
+virtue of their naked flames, of burning up and destroying a considerable
+quantity of the aforesaid odoriferous matter, thus relieving the nose and
+materially assisting in the prevention of that lassitude and anaemia
+occasionally follow the constant inspiration of air rendered foul by
+human exhalations.
+
+The more important advantages of acetylene as an illuminant have now been
+indicated, and it remains to discuss the cost of acetylene lighting in
+comparison with other modes of procuring artificial light. At the outset
+it may be stated that a very much greater reduction in the price of
+calcium carbide--from which acetylene is produced--than is likely to
+ensue under the present methods and conditions of manufacture will be
+required to make acetylene lighting as cheap as ordinary gas lighting in
+towns in this country, provided incandescent burners are used for the
+gas. On the score of cheapness (and of convenience, unless the acetylene
+were delivered to the premises from some central generating station)
+acetylene cannot compete as an illuminant with coal-gas where the latter
+costs, say, not more than 5s. per 1000 cubic feet, if only
+reasonable attention is given to the gas-burners, and at least a quarter
+of them are on the incandescent system. If, on the other hand, coal-gas
+is misused and wasted through the employment only of interior or worn-out
+flat-flame burners, while the best types of burner are used for
+acetylene, the latter gas may prove as cheap for lighting as coal-gas at,
+say, 2s. 6d. per 1000 cubic feet (and be far better hygienically);
+whereas, contrariwise, if coal-gas is used only with good and properly
+maintained incandescent burners, it may cost over 10s. per 1000 cubic
+feet, and be cheaper than acetylene burned in good burners (and as good
+from the hygienic standpoint). More precise figures on the relative costs
+of coal-gas lighting and acetylene lighting are given in the tabular
+statement at the close of this chapter.
+
+With regard to electric lighting it is somewhat difficult to lay down a
+fair basis of comparison, owing to the wide variations in the cost of
+current, and in the efficiency of lamps, and to the undoubted hygienic
+and aesthetic claims of electric lighting to precedence. But in towns in
+this country where there is a public electricity supply, electric
+lighting will be used rather than acetylene for the same reasons that it
+is preferred to coal-gas. Cost is only a secondary consideration in such
+cases, and where coal-gas is reasonably cheap, and nevertheless gives
+place to electric lighting, acetylene clearly cannot hope to supplant the
+latter. [Footnote: Where, however, as is frequently the case with small
+public electricity-supply works, the voltage of the supply varies
+greatly, the fluctuations in the light of the lamps, and the frequent
+destruction of fuses and lamps, are such manifest inconveniences that
+acetylene is in fact now being generally preferred to electric lighting
+in such circumstances.] But where current cannot be had from an
+electricity-supply undertaking, and it is a question, in the event of
+electric lighting being adopted, of generating current by driving a
+dynamo, either by means of a gas-engine supplied from public gas-mains,
+by means of a special boiler installation, or by means of an oil-engine
+or of a power gas-plant and gas-engine, the claims of acetylene to
+preference are very strong. An important factor in the estimation of the
+relative advantages of electricity and acetylene in such cases is the
+cost of labour in looking after the generating plant. Where a gas-engine
+supplied from public gas-mains is used for driving the dynamo, electric
+lighting can be had at a relatively small expenditure for attendance on
+the generating plant. But the cost of the gas consumed will be high, and
+actually light could be obtained directly from the gas by means of
+incandescent mantles at far loss cost than by consuming the gas in a
+motor for the indirect production of light by means of electric current.
+Therefore electric lighting, if adopted under these conditions, must be
+preferred to gas lighting from considerations which are deemed to
+outweigh those of a much higher cost, and acetylene does not present so
+great advantages over coal-gas as to affect the choice of electric
+lighting. But in the cases where there is no public gas-supply, and
+current must be generated from coal or coke or oil consumed on the spot,
+the cost of the skilled labour required to look after either a boiler,
+steam-engine and dynamo, or a power gas-plant and gas-engine or oil-
+engine and dynamo, will be so heavy that unless the capacity of the
+installation is very great, acetylene will almost certainly prove a
+cheaper and more convenient method of obtaining light. The attention
+required by an acetylene installation, such as a country house of upwards
+of thirty rooms would want, is limited to one or two hours' labour per
+diem at any convenient time during daylight. Moreover, the attendant need
+not be highly paid, as he will not have required an engineman's training,
+as will the attendant on an electric lighting plant. The latter, too,
+must be present throughout the hours when light is wanted unless a heavy
+expenditure has been incurred on accumulators. Furthermore, the capital
+outlay on generating plant will be very much less for acetylene than for
+electric lighting. General considerations such as these lead to the
+conclusion that in almost all country districts in this country a house
+or institution could be lighted more cheaply by means of acetylene than
+by electricity. In the tabular statement of comparative costs of
+different modes of lighting, electric lighting has been included only on
+the basis of a fixed cost per unit, as owing to the very varied cost of
+generating current by small installations in different parts of the
+country it would be futile to attempt to give the cost of electric
+lighting on any other basis, such as the prime cost of coal or coke in a
+particular district. Where current is supplied by a public electricity-
+supply undertaking, the cost per unit is known, and the comparative costs
+of electric light and acetylene can be arrived at with tolerable
+precision. It has not been thought necessary to include in the tabular
+statement electric arc-lamps, as they are only suitable for the lighting
+of large spaces, where the steadiness and uniformity of the illumination
+are of secondary importance. Under such conditions, it may be stated
+parenthetically, the electric arc-light is much less costly than
+acetylene lighting would be, but it is now in many places being
+superseded by high-pressure gas or oil incandescent lights, which are
+steady and generally more economical than the arc light.
+
+The illuminant which acetylene is best fitted to supersede on the score
+of convenience, cleanliness, and hygienic advantages is oil. By oil is
+meant, in this connection, the ordinary burning petroleum, kerosene, or
+paraffin oil, obtained by distilling and refining various natural oils
+and shales, found in many countries, of which the United States
+(principally Pennsylvania), Russia (the Caucasus chiefly), and Scotland
+are practically the only ones which supply considerable quantities for
+use in Great Britain. Attempts are often made to claim superiority for
+particular grades of these oils, but it may be at once stated that so for
+as actual yield of light is concerned, the same weight of any of the
+commercial oils will give practically the same result. Hence in the
+comparative statement of the cost of different methods of lighting, oil
+will be taken at the cheapest rate at which it could ordinarily be
+obtained, including delivery charges, at a country house, when bought by
+the barrel. This rate at the present time is about ninepence per gallon.
+A higher price may be paid for grades of mineral oil reputed to be safer
+or to give a "brighter" or "clearer" light; but as the quantity of light
+depends mainly upon the care and attention bestowed on the burner and
+glass fittings of the lamp, and partly upon the employment of a suitable
+wick, while the safety of each lamp depends at least as much upon the
+design of that lamp, and the accuracy with which the wick fits the burner
+tube, as upon the temperature at which the oil "flashes," the extra
+expense involved in burning fancy-priced oils will not be considered
+here.
+
+The efficiency (_i.e._, the light yielded per pint or other unit
+volume consumed) of oil-lamps varies greatly, and, speaking broadly,
+increases with the power of the lamp. But as large or high-power lamps
+are not needed throughout a house, it is fairer to assume that the light
+obtainable from oil in ordinary household use is the mean of that
+afforded by large and that afforded by small lamps. A large oil-lamp as
+commonly used in country houses will give a light of about 20 candle-
+power, while a convenient small lamp will give a light of not more than
+about 5 candle-power. The large lamp will burn about 55 hours for every
+gallon of oil consumed, or give an illuminating duty of about 1100
+candle-hours (_i.e._, the product of candle-power by burning-hours)
+per gallon. The small lamp, on the other hand, will burn about 140 hours
+for every gallon of oil consumed, or give an illuminating duty of about
+700 candle-hours per gallon. Actually large lamps would in most country
+houses be used only in the entrance hall, living-rooms, and kitchen,
+while passages and minor rooms on the lower floors would be lighted by
+small lamps. Hence, making due allowance for the lower rate of
+consumption of the small lamps, it will be seen that, given equal numbers
+of large and small lamps in use, the mean illuminating duty of a gallon
+of oil as burnt in country houses will be 987, or, in round figures, 990
+candle-hours. Usually candles are used in the bedrooms of country houses
+where the lower floors are lighted by means of petroleum lamps; but when
+acetylene is installed in such a house it will frequently be adopted in
+the principal bed- and dressing-rooms as well as in the living-rooms, as,
+unless candles are employed very lavishly, they are really totally
+inadequate to meet the reasonable demands for light of, _e.g._, a
+lady dressing for dinner. Where acetylene displaces candles as well as
+lamps in a country house, it is necessary, in comparing the cost of the
+new illuminant with that of the candles and oil, to bear in mind the
+superior degree of illumination which is secured in all rooms, at least
+where candles were formerly used.
+
+In regard to exhaustion and vitiation of the air, and to heat evolved,
+self-luminous petroleum lamps stand on much the same footing as coal-gas
+when the latter is burned in flat-flame burners, if the comparison is
+based on a given yield of light. A large lamp, owing to its higher
+illuminating efficiency, is better in this respect than a small one--
+light for light, it is more hygienic than ordinary flat-flame coal-gas
+burners, while a small lamp is less hygienic. It will therefore be
+understood at once, from what has already been said about the superiority
+on hygienic grounds of acetylene to flat-flame coal-gas lighting, that
+acetylene is in this respect far superior to petroleum lamps. The degree
+of its superiority is indicated more precisely by the figures quoted in
+the tabular statement which concludes this chapter.
+
+Before giving the tabular statement, however, it is necessary to say a
+few words in regard to one method of lighting which, may possibly develop
+into a more serious competitor with acetylene for the lighting of the
+better class of country house than any of the illuminating agents and
+modes of lighting so far referred to. The method in question is lighting
+by so-called air-gas used for raising mantles to incandescence in
+upturned or inverted burners of the Welsbach-Kern type. "Air-gas" is
+ordinary atmospheric air, more or less completely saturated with the
+vapour of some highly volatile hydrocarbon. The hydrocarbons practically
+applied have so far been only "petroleum spirit" or "carburine," and
+"benzol." "Petroleum spirit" or "carburine" consists of the more highly
+volatile portion of petroleum, which is removed by distillation before
+the kerosene or burning oil is recovered from the crude oil. Several
+grades of this highly volatile petroleum distillate are distinguished in
+commerce; they differ in the temperature at which they begin to distil
+and the range of temperature covered by their distillation, and, speaking
+more generally, in their degree of volatility, uniformity, and density.
+If the petroleum distillate is sufficiently volatile and fairly uniform
+in character, good air-gas may be produced merely by allowing air to pass
+over an extended surface of the liquid. The vapour of the petroleum
+spirit is of greater density than air, and hence, if the course of the
+air-gas is downward from the apparatus at which it is produced, the flow
+of air into the apparatus and over the surface of the spirit will be
+automatically maintained by the "pull" of the descending air-gas when
+once the flow has been started until the outlet for the air-gas is
+stopped or the spirit in the apparatus is exhausted. Hence, if the
+apparatus for saturating air with the vapour of the light petroleum is
+placed well above all the points at which the air-gas is to be burnt--
+_e.g._, on the roof of the house--the production of the air-gas may
+by simple devices become automatic, and the only attention the apparatus
+will require will be the replenishing of its reservoir from time to time
+with light petroleum. But a number of precautions are required to make
+this simple process operate without interruption or difficulty. For
+instance, the evaporation of the spirit must not be so rapid relatively
+to its total bulk as to lower its temperature, and thereby that of the
+overflowing air, too much; the reservoir must be protected from extreme
+cold and extreme heat; and the risk of fire from the presence of a highly
+volatile and highly inflammable liquid on or near the roof of the house
+must be met. This risk is one to which fire insurance companies take
+exception.
+
+More commonly, however, air-gas is made non-automatically, or more or
+less automatically by the employment of some mechanical means. The light
+petroleum, benzol, or other suitable volatile hydrocarbon is volatilised,
+where necessary, by the application of gentle heat, while air is driven
+over or through it by means of a small motor, which in some cases is a
+hot-air engine operated by heat supplied by a flame of the air-gas
+produced. These air-gas producers, or at least the reservoir of volatile
+hydrocarbon, may be placed in an outbuilding, so that the risk of fire in
+the house itself is minimised. They require, however, as much attention
+as an acetylene generator, usually more. It is difficult to give reliable
+data as to the cost of air-gas, inclusive of the expenses of production.
+It varies considerably with the description of hydrocarbon employed, and
+its market price. Air-gas is only slightly inferior hygienically to
+acetylene, and the colour of its light is that of the incandescent light
+as produced by coal-gas or acetylene. Air-gas of a certain grade may be
+used for lighting by flat-flame burners, but it has been available thus
+for very many years, and has failed to achieve even moderate success. But
+the advent of the incandescent burner has completely changed its position
+relatively to most other illuminants, and under certain conditions it
+seems likely to be the most formidable competitor with acetylene. Since
+air-gas, and the numerous chemically identical products offered under
+different proprietary names, is simply atmospheric air more or less
+loaded with the vapour of a volatile hydrocarbon which is normally
+liquid, it possesses no definite chemical constitution, but varies in
+composition according to the design of the generating plant, the
+atmospheric temperature at the time of preparation, the original degree
+of volatility of the hydrocarbon, the remaining degree of volatility
+after the more volatile portions have been vaporised, and the speed at
+which the air is passed through the carburettor. The illuminating power
+and the calorific value of air-gas, unless the manufacture is very
+precisely controlled, are apt to be variable, and the amount of light,
+emitted, either in self-luminous or in incandescent burners, is somewhat
+indeterminate. The generating plant must be so constructed that the air
+cannot at any time be mixed with as much hydrocarbon vapour as
+constitutes an explosive mixture with it, otherwise the pipes and
+apparatus will contain a gas which will forthwith explode if it is
+ignited, _i.e._, if an attempt is made to consume it otherwise than
+in burners with specially small orifices. The safely permissible mixtures
+are (1) air with less hydrocarbon vapour than constitutes an explosive
+mixture, and (2) air with more hydrocarbon vapour than constitutes an
+explosive mixture. The first of these two mixtures is available for
+illuminating purposes only with incandescent mantles, and to ensure a
+reasonable margin of safety the mixing apparatus must be so devised that
+the proportion of hydrocarbon vapour in the air-gas can never exceed 2
+per cent. From Chapter VI. it will be evident that a little more than 2
+per cent. of benzene, pentane or benzoline vapour in air forms an
+explosive mixture. What is the lowest proportion of such vapours in
+admixture with air which will serve on combustion to maintain a mantle in
+a state of incandescence, or even to afford a flame at all, does not
+appear to have been precisely determined, but it cannot be much below 1-
+1/2 per cent. Hence the apparatus for producing air-gas of this first
+class must be provided with controlling or governing devices of such
+nicety that the proportion of hydrocarbon vapour in the air-gas is
+maintained between about 1-1/2 and 2 per cent. It is fair to say that in
+normal working conditions a number of devices appear to fulfil this
+requirement satisfactorily. The second of the two mixtures referred to
+above, viz., air with more hydrocarbon vapour than constitutes an
+explosive mixture, is primarily suitable for combustion in self-luminous
+burners, but may also be consumed in properly designed incandescent
+burners. But the generating apparatus for such air-gas must be equipped
+with some governing or controlling device which will ensure the
+proportion of hydrocarbon vapour in the mixture never falling below, say,
+7 per cent. On the other hand, if saturation of the air with the vapour
+is practically attained, should the temperature of the gas fall before it
+arrives at the point of combustion, part of the spirit will condense out,
+and the product will thus lose part of its illuminating or calorific
+intensity, besides partially filling the pipes with liquid products of
+condensation. The loss of intensity in the gas during cold weather may or
+may not be inconvenient according to circumstances; but the removal of
+part of the combustible material brings the residual air-gas nearer to
+its limit of explosibility--for it is simply a mixture of combustible
+vapour with air, which, normally, is not explosive because the proportion
+of spirit is too high--and thus, when led into an atmospheric burner, the
+extra amount of air introduced at the injector jets may cause the mixture
+to be an explosive mixture of air and spirit, so that it will take fire
+within the burner tube instead of burning quietly at the proper orifice.
+This matter will be made clearer on studying what is said about explosive
+limits in Chapter VI., and what is stated about incandescent acetylene
+(carburetted or not) in Chapters IX. and X. Clearly, however, high-grade
+air-gas is only suitable for preparation at the immediate spot where it
+is to be consumed; it cannot be supplied to a complete district unless it
+is intentionally made of such lower intensity that the proportion of
+spirit is too small ever to allow of partial deposition in the mains
+during the winter.
+
+It is perhaps necessary to refer to the more extended use of candles for
+lighting in some few houses in which lamps are disliked on aesthetic, or,
+in some cases, ostensibly on hygienic grounds. Candle lighting, speaking
+broadly, is either very inadequate so far as ordinary living-rooms are
+concerned, or, if adequate, is very costly. Tests specially carried out
+by one of the authors to determine some of the figures required in the
+ensuing table show that ordinary paraffin or "wax" candles usually emit
+about 20 per cent. more light than that given by the standard spermaceti
+candle, whose luminosity is the unit by which the intensity of other
+lights is reckoned in Great Britain; and also that the light so emitted
+by domestic candles is practically unaffected by the sizes--"sixes,"
+"eights," or "twelves"--burnt. In the sizes examined the light evolved
+has varied between 1.145 and 1.298 "candles," perhaps tending to increase
+slightly with the diameter of the candle tested. Hence, to obtain
+illumination in a room equal on the average to that afforded by 100
+standard candles, or some other light or lights aggregating 100 candle-
+power, would require the use of only 80 to 85 ordinary paraffin,
+ozokerite, or wax candles. But actually the essential objects in a room
+could be equally well illuminated by, say, 30 candles well distributed,
+as by two or three incandescent gas-burners, or four or five large oil-
+lamps. Lights of high intensity, such as powerful gas-burners or oil-
+lamps, must give a higher degree of illumination in their immediate
+vicinity than is really necessary, if they are to illuminate adequately
+the more distant objects. The dissemination and diffusion of their light
+can be greatly aided by suitable colouring of ceilings, walls and
+drapings; but unless the illumination by means of lights of relatively
+high intensity is made almost wholly indirect, candles or other lights of
+low intensity, such as small electric glow-lamps, can, by proper
+distribution, be made to give more uniform or more suitably apportioned
+illumination. In this respect candles have an economical and, in some
+measure, a material advantage over acetylene also. (But when the method
+of lighting is by flames--candle or other--the multiplication of the
+number of units which is involved when they are of low intensity,
+seriously increases the risk of fire through accidental contact of
+inflammable material with any one of the flames. This risk is much
+greater with naked flames, such as candles, than with, say, inverted
+incandescent gas flames, which are to all intents and purposes fully
+protected by a closed glass globe.) Hence, in the tabular statement which
+follows of the comparative cost, &c., of different illuminants, it will
+be assumed that 30 good candles would in practice be equally efficient in
+regard to the illumination of a room as large oil-lamps, acetylene
+flames, or incandescent gas-burners aggregating 100 candle-power.
+
+For the same reason it will be assumed that electric glow-lamps of low
+intensity (nominally of 8 candle-power or less), aggregating 70-80
+candle-power, will practically serve, if suitably distributed, equally as
+well as 100 candle-power obtained from more powerful sources of light.
+Electric glow-lamps of a nominal intensity of 16 candles or thereabouts,
+and good flat-flame gas-burners, aggregating 90-95 candle-power, will
+similarly be taken as equivalent, if suitably distributed, to 100 candle-
+power from more powerful sources of light. Of the latter it will be
+assumed that each source has an intensity between 20 and 30 candle-power,
+such as is afforded by a large oil-lamp, a No. 1 Welsbach-Kern upturned,
+or a "Bijou" inverted incandescent gas-burner, or a 0.70-cubic-foot-per-
+hour acetylene burner. Either of these sources of light, when used in
+sufficient numbers, so that with proper distribution they light a room
+adequately, will be taken in the tabular statement which follows as
+affording, per candle-power evolved, the standard illuminating effect
+required in that room. The same illuminating effect will be regarded as
+attainable by means of candles aggregating only 35 per cent., or small
+electric glow-lamps aggregating 77 per cent., or large electric glow-
+lamps and flat-flame gas-burners aggregating 90 to 95 per cent. of this
+candle-power; while if sources of light of higher intensity are used,
+such as Osram or Tantalum electric lamps, or the larger incandescent gas-
+burners (the Welsbach "C" or "York," or the Nos. 3 or 4 Welsbach-Kern
+upturned, or the No. 1 or larger size inverted burners) or incandescent
+acetylene burners, it will be assumed that their aggregate candle-power
+must be in excess by about 15 per cent., in order to compensate for the
+impossibility of obtaining equally well distributed illumination. These
+assumptions are based on general considerations and data as to the effect
+of sources of light of different intensities in giving practically the
+same degree of illumination in a room; it would occupy too much space
+here to discuss more fully the grounds on which they have been made. It
+must suffice to say that they have been adopted with the object of being
+perfectly fair to each means of illumination.
+
+COST PER HOUR AND HYGIENIC EFFECT OF LIGHTING BY DIFFERENT MEANS
+
+The data (except in the column headed "cost per 100 candle-hours") refer
+to the illumination afforded by medium-sized (0.5 to 0.7 cubic foot per
+hour) acetylene burners yielding together a light of about 100 candle-
+power, and to the approximately equivalent illumination as afforded by
+other means of illumination, when the lighting-units or sources of light
+are rationally distributed.
+
+Interest and depreciation charges on the outlay on piping or wiring a
+house, on brackets, fittings, lamps, candelabra, and storage
+accommodation (for carbide and oil) have been taken as equivalent for all
+modes of lighting, and omitted in computing the total cost. The cost of
+labour for attendance on acetylene plant, oil lamps, and candles is an
+uncertain and variable item--approximately equal for all these modes of
+lighting, but saved in coal-gas and electric lighting from public supply
+mains.
+
+ ______________________________________________________________________
+| | | | | | |
+| | |Candle- | Number |Aggregate| Cost |
+| | |Power of| of | Candle- | per |
+| | Description of | each |Lighting | Power | 100 |
+|Illuminant. | Burner or Lamp. |Lighting| Units |Afforded.|Candle-|
+| | | Unit. |Required.|(About.) |Hours. |
+| | |(About.)| | |Pence. |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| |Self-luminous; 0.5 | | | | |
+| | cubic foot per hour| 18 | 5 | 90 | 1.11 |
+| |Self-luminous; 0.7 | | | | |
+| Acetylene | cubic foot per hour| 27 | 4 | 108 | 1.02 |
+| |Self-luminous; 1.0 | | | | |
+| | cubic foot per hour| 45.5 | 3 | 136 | 0.85 |
+| |Incandescent; 0.5 | | | | |
+| | cubic foot per hour| 50 | 3 | 150 | 0.49 |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| Petroleum | Large lamp . . . . | 20 | 5 | 100 | 0.84 |
+| (paraffin | | | | | |
+| oil) | Small lamp . . . . | 5 | 14 | 70 | 1.31 |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| |Flat flame (bad) 5 | | | | |
+| | cubic feet per hour| 8 | 10 | 80 | 3.75 |
+| |Flat flame (good) 6 | | | | |
+| Coal Gas | cubic feet per hour| 16 | 6 | 96 | 2.25 |
+| |Incandescent (No. 1 | | | | |
+| | Kern or Bijou In- | 25 | 4 | 100 | 0.38 |
+| | verted); 1-1/2 | | | | |
+| | cubic feet per hour| | | | |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| Candles |"Wax" (so-called) . | 1.2 | 30 | 35 | 6.14 |
+|____________|____________________|________|_________|_________|_______|
+| | | | | | |
+| | Small glow . . . . | 7 | 11 | 77 | 2.81 |
+| | Large glow . . . . | 13 | 7 | 91 | 2.90 |
+| Electricity| | | | | |
+| | Tantalum . . . . . | 19 | 5 | 95 | 1.52 |
+| | Osram . . . . . . | 14 | 7 | 98 | 1.00 |
+|____________|____________________|________|_________|_________|_______|
+
+ ___________________________________________________________________
+| | | | |
+| | | | |
+| | | | Equivalent |
+| | Description of | Assumed Cost | Illumin- |
+|Illuminant. | Burner or Lamp. | of Illuminant. | ation. |
+| | | | Pence. |
+| | | | |
+|____________|____________________|____________________|____________|
+| | | | |
+| |Self-luminous; 0.5 | Calcium carbide | |
+| | cubic foot per hour| (yielding 5 | 1.00 |
+| |Self-luminous; 0.7 | cubic feet of | |
+| Acetylene | cubic foot per hour| acetylene per | 1.10 |
+| |Self-luminous; 1.0 | lb.) at 15s. | |
+| | cubic foot per hour| per cwt., inclu- | 1.16 |
+| |Incandescent; 0.5 | ding delivery | |
+| | cubic foot per hour| charges. | 0.74 |
+|____________|____________________|____________________|____________|
+| | | | |
+| Petroleum | Large lamp . . . . | Oil, 9d. per gal- | 0.84 |
+| (paraffin | | lon, including | |
+| oil) | Small lamp . . . . | delivery charges. | 0.92 |
+|____________|____________________|____________________|____________|
+| | | | |
+| |Flat flame (bad) 5 | | |
+| | cubic feet per hour| Public supply | 3.00 |
+| |Flat flame (good) 6 | from small | |
+| Coal Gas | cubic feet per hour| country works, | 2.16 |
+| |Incandescent (No. 1 | at 5s. per 1000 | |
+| | Kern or Bijou In- | cubic feet. | 0.38 |
+| | verted); 1-1/2 | | |
+| | cubic feet per hour| | |
+|____________|____________________|____________________|____________|
+| | | | |
+| Candles |"Wax" (so-called) . | 5d. per lb. | 2.60 |
+|____________|____________________|____________________|____________|
+| | | | |
+| | Small glow . . . . | Public supply | 2.16 |
+| | Large glow . . . . | from small | 2.64 |
+| Electricity| | town works | |
+| | Tantalum . . . . . | at 6d. per | 1.45 |
+| | Osram . . . . . . | B.O.T. unit. | 0.98 |
+|____________|____________________|____________________|____________|
+
+ _______________________________________________________________________
+| | | | | | |
+| | |Inci- | Exhaus- |Vitiation | Heat |
+| | | den- | tion of | of Air. |Produced.|
+| | Description of | tal |Air.Cubic|Cubic Feet|Number of|
+|Illuminant. | Burner or Lamp. |Expen-|Feet Dep-| of Car- |Units of |
+| | | ces. |rived of |bonic Acid| Heat. |
+| | | | Oxygen. | Formed. |Calories.|
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| |Self-luminous; 0.5 | | | | |
+| | cubic foot per hour| [1] | 29.8 | 5.0 | 900 |
+| |Self-luminous; 0.7 | | | | |
+| Acetylene | cubic foot per hour| | 33.3 | 5.6 | 1010 |
+| |Self-luminous; 1.0 | | | | |
+| | cubic foot per hour| | 35.7 | 6.0 | 1000 |
+| |Incandescent; 0.5 | | | | |
+| | cubic foot per hour| [2] | 17.9 | 3.0 | 545 |
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| Petroleum | Large lamp . . . . | | 140.0 | 19.6 | 3630 |
+| (paraffin | | [3] | | | |
+| oil) | Small lamp . . . . | | 154.0 | 21.6 | 4000 |
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| |Flat flame (bad) 5 | | | | |
+| | cubic feet per hour| Nil | 270.0 | 27.0 | 7750 |
+| |Flat flame (good) 6 | | | | |
+| Coal Gas | cubic feet per hour| Nil | 195.0 | 19.5 | 5580 |
+| |Incandescent (No. 1 | | | | |
+| | Kern or Bijou In- | [4] | 27.0 | 2.7 | 775 |
+| | verted); 1-1/2 | | | | |
+| | cubic feet per hour| | | | |
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| Candles |"Wax" (so-called) . | Nil | 100.5 | 13.7 | 2700 |
+|____________|____________________|______|_________|__________|_________|
+| | | | | | |
+| | Small glow . . . . |2s.6d.| Nil | Nil | 285 |
+| | Large glow . . . . |2s.6d.| " | " | 360 |
+| Electricity| | [5] | | | |
+| | Tantalum . . . . . |7s.6d.| " | " | 172 |
+| | Osram . . . . . . | 6s. | " | " | 96 |
+|____________|____________________|______|_________|__________|_________|
+
+[Footnote 1: Interest and depreciation charges on generating and
+purifying plant = 0.15 penny. Purifying material and burner renewals =
+0.05 penny.]
+
+[Footnote 2: Mantle renewals as for coal-gas.]
+
+[Footnote 3: Renewals of wicks and chimneys = 0.02 penny.]
+
+[Footnote 4: Renewals and mantles (and chimneys) at contract rate of 3s.
+per burner per annum.]
+
+[Footnote 5: Renewals of lamps and fuses, at price indicated per lamp per
+annum.]
+
+The conventional method of making pecuniary comparisons between different
+sources of artificial light consists in simply calculating the cost of
+developing a certain number of candle-hours of light--_i.e._, a
+certain amount of standard candle-power for a given number of hours--on
+the assumption that as many separate sources of light are employed as may
+be required to bring the combined illuminating power up to the total
+amount wanted. In view of the facts as to dissemination and diffusion, or
+the difference between sheer illuminating power and useful illuminating
+effect, which have just been elaborated, and in view of the different
+intensities of the different unit sources of light (which range from the
+single candle to a powerful large incandescent gas-burner or a metallic
+filament electric lamp), such a method of calculation is wholly illusory.
+The plan adopted in the following table may also appear unnecessarily
+complicated; but it is not so to the reader if he remembers that the
+apparently various amount of illumination is corrected by the different
+numbers of illuminating units until the amount of simple candle-power
+developed, whatever illuminant be employed, suffices to light a room
+having an area of about 300 square feet (_i.e._, a room, 17-1/2 feet
+square, or one 20 feet long by 15 feet wide), so that ordinary print may
+be read comfortably in any part of the room, and the titles of books,
+engravings, &c., in any position on the walls up to a height of 8 feet
+from the ground may be distinguished with ease. The difference in cost,
+&c., of a greater or less degree of illumination, or of lighting a larger
+or smaller room by acetylene or any other of the illuminants named, will
+be almost directly proportional to the cost given for the stated
+conditions. Nevertheless, it should be recollected that when the
+conventional system is retained--useful illuminating effect being
+sacrificed to absolute illuminating power--acetylene is made to appear
+cheaper in comparison with all weaker unit sources of light, and dearer
+in comparison with all stronger unit sources of light than the
+accompanying table indicates it to be. In using the comparative figures
+given in the table, it should be borne in mind that they refer to more
+general and more brilliant illumination of a room than is commonly in
+vogue where the lighting is by means of electric light, candles, or oil-
+lamps. The standard of illumination adopted for the table is one which is
+only gaining general recognition where incandescent gas or acetylene
+lighting is available, though in exceptional cases it has doubtless been
+attained by means of oil-lamps or flat-flame gas-burners, but very rarely
+if ever by means of carbon-filament electric glow-lamps, or candles. It
+assumes that the occupants of a room do not wish to be troubled to bring
+work or book "to the light," but wish to be able to work or read
+wheresoever in the room they will, without consideration of the
+whereabouts of the light or lights.
+
+It should, perhaps, be added that so high a price as 5s. per 1000
+cubic feet for coal-gas rarely prevails in Great Britain, except in small
+outlying towns, whereas the price of 6d. per Board of Trade unit
+for electricity is not uncommonly exceeded in the few similar country
+places in which there is a public electricity supply.
+
+
+
+CHAPTER II
+
+THE PHYSICS AND CHEMISTRY OF THE REACTION BETWEEN CARBIDE AND WATER
+
+THE NATURE OF CALCIUM CARBIDE.--The raw material from which, by
+interaction with water, acetylene is obtained, is a solid body called
+calcium carbide or carbide of calcium. Inasmuch as this substance can at
+present only be made on a commercial scale in the electric furnace--and
+so far as may be foreseen will never be made on a large scale except by
+means of electricity--inasmuch as an electric furnace can only be worked
+remuneratively in large factories supplied with cheap coal or water
+power; and inasmuch as there is no possibility of the ordinary consumer
+of acetylene ever being able to prepare his own carbide, all descriptions
+of this latter substance, all methods of winning it, and all its
+properties except those which concern the acetylene-generator builder or
+the gas consumer have been omitted from the present book. Hitherto
+calcium carbide has found but few applications beyond that of evolving
+acetylene on treatment with water or some aqueous liquid, hygroscopic
+solid, or salt containing water of crystallisation; but it has
+possibilities of further employment, should its price become suitable,
+and a few words will be devoted to this branch of the subject in Chapter
+XII. Setting these minor uses aside, calcium carbide has no intrinsic
+value except as a producer of acetylene, and therefore all its
+characteristics which interest the consumer of acetylene are developed
+incidentally throughout this volume as the necessity for dealing with
+them arises.
+
+It is desirable, however, now to discuss one point connected with solid
+carbide about which some misconception prevails. Calcium carbide is a
+body which evolves an inflammable, or on occasion an explosive, gas when
+treated with water; and therefore its presence in a building has been
+said to cause a sensible increase in the fire risk because attempts to
+extinguish a fire in the ordinary manner with water may cause evolution
+of acetylene which should determine a further production of flame and
+heat. In the absence of water, calcium carbide is absolutely inert as
+regards fire; and on several occasions drums of it have been recovered
+uninjured from the basement of a house which has been totally destroyed
+by fire. With the exception of small 1-lb. tins of carbide, used only by
+cyclists, &c., the material is always put into drums of stout sheet-iron
+with riveted or folded seams. Provided the original lid has not been
+removed, the drums are air- and water-tight, so that the fireman's hose
+may be directed upon them with impunity. When a drum has once been
+opened, and not all of its contents have been put into the generator,
+ordinary caution--not merely as regards fire, but as regards the
+deterioration of carbide when exposed to the atmosphere--suggests either
+that the lid must be made air-tight again (not by soldering it),
+[Footnote: Carbide drums are not uncommonly fitted with self-sealing or
+lever-top lids, which are readily replaced hermetically tight after
+opening and partial removal of the contents of the drum.] or preferably
+that the rest of the carbide shall be transferred to some convenient
+receptacle which can be perfectly closed. [Footnote: It would be a
+refinement of caution, though hardly necessary in practice, to fit such a
+receptacle with a safety-valve. If then the vessel were subjected to
+sudden or severe heating, the expansion of the air and acetylene in it
+could not possibly exert a disruptive effect upon the walls of the
+receptacle, which, in the absence of the safety-valve, is imaginable.]
+Now, assuming this done, the drums are not dependent upon soft solder to
+keep them sound, and so they cannot open with heat. Fire and water,
+accordingly, cannot affect them, and only two risks remain: if stored in
+the basement of a tall building, falling girders, beams or brickwork may
+burst them; or if stored on an upper floor, they may fall into the
+basement and be burst with the shock--in either event water then having
+free access to the contents. But drums of carbide would never be stored
+in such positions: a single one would be kept in the generator-house;
+several would be stored in a separate room therein, or in some similar
+isolated shed. The generator-house or shed would be of one story only;
+the drums could neither fall nor have heavy weights fall on them during a
+fire; and therefore there is no reason why, if a fire should occur, the
+firemen should not be permitted to use their hose in the ordinary
+fashion. Very similar remarks apply to an active acetylene generator.
+Well built, such plant will stand much heat and fire without failure; if
+it is non-automatic, and of combustible materials contains nothing but
+gas in the holder, the worst that could happen in times of fire would be
+the unsealing of the bell or its fracture, and this would be followed,
+not at all by any explosion, but by a fairly quiet burning of the
+escaping gas, which would be over in a very short time, and would not add
+to the severity of the conflagration unless the generator-house were so
+close to the residence that the large flame of burning gas could ignite
+part of the main building. Even if the heat were so great near the holder
+that the gas dissociated, it is scarcely conceivable that a dangerous
+explosion should arise. But it is well to remember, that if the
+generator-house is properly isolated from the residence, if it is
+constructed of non-inflammable materials, if the attendant obeys
+instructions and refrains from taking a naked light into the
+neighbourhood of the plant, and if the plant itself is properly designed
+and constructed, a fire at or near an acetylene generator is extremely
+unlikely to occur. At the same time, before the erection of plant to
+supply any insured premises is undertaken, the policy or the company
+should be consulted to ascertain whether the adoption of acetylene
+lighting is possibly still regarded by the insurers as adding an extra
+risk or even as vitiating the whole insurance.
+
+REGULATIONS FOR THE STORAGE OF CARBIDE: BRITISH.--There are also certain
+regulations imposed by many local authorities respecting the storage of
+carbide, and usually a licence for storage has to be obtained if more
+than 5 lb. is kept at a time. The idea of the rule is perfectly
+justifiable, and it is generally enforced in a sensible spirit. As the
+rules may vary in different localities, the intending consumer of
+acetylene must make the necessary inquiries, for failure to comply with
+the regulations may obviously be followed by unpleasantness.
+
+Having regard to the fact that, in virtue of an Order in Council dated
+July 7, 1897, carbide may be stored without a licence only in separate
+substantial hermetically closed metal vessels containing not more than 1
+lb. apiece and in quantities not exceeding 5 lb. in the aggregate, and
+having regard also to the fact that regulations are issued by local
+authorities, the Fire Offices' Committee of the United Kingdom has not up
+to the present deemed it necessary to issue special rules with reference
+to the storage of carbide of calcium.
+
+The following is a copy of the rules issued by the National Board of Fire
+Underwriters of the UNITED STATES OF AMERICA for the storage of calcium
+carbide on insured premises:
+
+RULES FOR THE STORAGE OF CALCIUM CARBIDE.
+
+(_a_) Calcium carbide in quantities not to exceed six hundred (600)
+pounds may be stored, when contained in approved metal packages not to
+exceed one hundred (100) pounds each, inside insured property, provided
+that the place of storage be dry, waterproof and well ventilated, and
+also provided that all but one of the packages in any one building shall
+be sealed and the seals shall not be broken so long as there is carbide
+in excess of one (1) pound in any other unsealed package in the building.
+
+(_b_) Calcium carbide in quantities in excess of six hundred (600)
+pounds must be stored above ground in detached buildings, used
+exclusively for the storage of calcium carbide, in approved metal
+packages, and such buildings shall be constructed to be dry, waterproof
+and well ventilated.
+
+(_c_) Packages to be approved must be made of metal of sufficient
+strength to insure handling the package without rupture, and be provided
+with a screwed top or its equivalent.
+
+They must be constructed so as to be water- and air-tight without the use
+of solder, and conspicuously marked "CALCIUM CARBIDE--DANGEROUS IF NOT
+KEPT DRY."
+
+The following is a summary of the AUSTRIAN GOVERNMENT rules relating to
+the storage and handling of carbide:
+
+(1) It must be sold and stored only in closed water-tight vessels, which,
+if the contents exceed 10 kilos., must be marked in plain letters
+"CALCIUM CARBIDE--TO BE KEPT CLOSED AND DRY." They must not be of copper
+and if soldered must be opened by mechanical means and not by
+unsoldering. They must be stored out of the reach of water.
+
+(2) Quantities not exceeding 300 kilos. may be stored in occupied houses,
+provided the single drums do not exceed 100 kilos. nominal capacity. The
+storage-place must be dry and not underground.
+
+(3) The limits specified in Rule 2 apply also to generator-rooms, with
+the proviso also that in general the amount stored shall not exceed five
+days' consumption.
+
+(4) Quantities ranging from 300 to 1000 kilos. must be stored in special
+well-ventilated uninhabited non-basement rooms in which lights and
+smoking are not allowed.
+
+(5) Quantities exceeding 1000 kilos. must be stored in isolated fireproof
+magazines with light water-tight roofs. The floors must be at least 8
+inches above ground-level.
+
+(6) Carbide in water-tight drums may be stored in the open in a fenced
+enclosure at least 30 feet from buildings, adjoining property, or
+inflammable materials. The drums must be protected from wet by a light
+roof.
+
+(7) The breaking of carbide must be done by men provided with respirators
+and goggles, and care taken to avoid the formation of dust.
+
+(8) Local or other authorities will issue from time to time special
+regulations in regard to carbide trade premises.
+
+The ITALIAN GOVERNMENT rules relating to the storage and transport of
+carbide follow in the main those of the Austrian Government, but for
+quantities between 300 and 2000 kilos sanction is required from the local
+authorities, and for larger quantities from superior authorities. The
+storage of quantities ranging from 300 to 2000 kilos is forbidden in
+dwelling-houses and above the latter quantity the storage-place must be
+isolated and specially selected. No special permit is required for the
+storage of quantities not exceeding 300 kilos. Workmen exposed to carbide
+dust arising from the breaking of carbide or otherwise must have their
+eyes and respiratory organs suitably protected.
+
+THE PURCHASE OF CARBIDE.--Since calcium carbide is only useful as a means
+of preparing acetylene, it should be bought under a guarantee (1) that it
+contains less impurities than suffice to render the crude gas dangerous
+in respect of spontaneous inflammability, or objectionable in a manner to
+be explained later on, when consumed; and (2) that it is capable of
+evolving a fixed minimum quantity of acetylene when decomposed by water.
+Such determination, however, cannot be carried out by the ordinary
+consumer for himself. A generator which is perfectly satisfactory in
+general behaviour, and which evolves a sufficient proportion of the
+possible total make of gas to be economical, does not of necessity
+decompose the carbide quantitatively; nor is it constructed in a fashion
+to render an exact measurement of the gas liberated at standard
+temperature and pressure easy to obtain. For obvious reasons the careful
+consumer of acetylene will keep a record of the carbide decomposed and of
+the acetylene generated--the latter perhaps only in terms of burner-
+hours, or the like; but in the event of serious dispute as to the gas-
+making capacity of his raw material, he must have a proper analysis made
+by a qualified chemist.
+
+Calcium carbide is crushed by the makers into several different sizes, in
+each of which all the lumps exceed a certain size and are smaller than
+another size. It is necessary to find out by experiment, or from the
+maker, what particular size suits the generator best, for different types
+of apparatus require different sizes of carbide. Carbide cannot well be
+crushed by the consumer of acetylene. It is a difficult operation, and
+fraught with the production of dust which is harmful to the eyes and
+throat, and if done in open vessels the carbide deteriorates in gas-
+making power by its exposure to the moisture of the atmosphere. True dust
+in carbide is objectionable, and practically useless for the generation
+of acetylene in any form of apparatus, but carbide exceeding 1 inch in
+mesh is usually sold to satisfy the suggestions of the British Acetylene
+Association, which prescribes 5 per cent, of dust as the maximum. Some
+grades of carbide are softer than others, and therefore tend to yield
+more dust if exposed to a long journey with frequent unloadings.
+
+There are certain varieties of ordinary carbide known as "treated
+carbide," the value of which is more particularly discussed in Chapter
+III. The treatment is of two kinds, or of a combination of both. In one
+process the lumps are coated with a strong solution of glucose, with the
+object of assisting in the removal of spent lime from their surface when
+the carbide is immersed in water. Lime is comparatively much more soluble
+in solutions of sugar (to which class of substances glucose belongs) than
+in plain water; so that carbide treated with glucose is not so likely to
+be covered with a closely adherent skin of spent lime when decomposed by
+the addition of water to it. In the other process, the carbide is coated
+with or immersed in some oil or grease to protect it from premature
+decomposition. The latter idea, at least, fulfils its promises, and does
+keep the carbide to a large extent unchanged if the lumps are exposed to
+damp air, while solving certain troubles otherwise met with in some
+generators (cf. Chapter III.); but both operations involve additional
+expense, and since ordinary carbide can be used satisfactorily in a good
+fixed generator, and can be preserved without serious deterioration by
+the exercise of reasonable care, treated carbide is only to be
+recommended for employment in holderless generators, of which table-lamps
+are the most conspicuous forms. A third variant of plain carbide is
+occasionally heard of, which is termed "scented" carbide. It is difficult
+to regard this material seriously. In all probability calcium carbide is
+odourless, but as it begins to evolve traces of gas immediately
+atmospheric moisture reaches it, a lump of carbide has always the
+unpleasant smell of crude acetylene. As the material is not to be stored
+in occupied rooms, and as all odour is lost to the senses directly the
+carbide is put into the generator, scented carbide may be said to be
+devoid of all utility.
+
+THE REACTION BETWEEN CARBIDE AND WATER.--The reaction which occurs when
+calcium carbide and water are brought into contact belongs to the class
+that chemists usually term double decompositions. Calcium carbide is a
+chemical compound of the metal calcium with carbon, containing one
+chemical "part," or atomic weight, of the former united to two chemical
+parts, or atomic weights, of the latter; its composition expressed in
+symbols being CaC_2. Similarly, water is a compound of two chemical parts
+of hydrogen with one of oxygen, its formula being H_2O. When those two
+substances are mixed together the hydrogen of the water leaves its
+original partner, oxygen, and the carbon of the calcium carbide leaves
+the calcium, uniting together to form that particular compound of
+hydrogen and carbon, or hydrocarbon, which is known as acetylene, whose
+formula is C_2H_2; while the residual calcium and oxygen join together to
+produce calcium oxide or lime, CaO. Put into the usual form of an
+equation, the reaction proceeds thus--
+
+(1) CaC_2 + H_2O = C_2H_2 + CaO.
+
+This equation not only means that calcium carbide and water combine to
+yield acetylene and lime, it also means that one chemical part of carbide
+reacts with one chemical part of water to produce one chemical part of
+acetylene and one of lime. But these four chemical parts, or molecules,
+which are all equal chemically, are not equal in weight; although,
+according to a common law of chemistry, they each bear a fixed proportion
+to one another. Reference to the table of "Atomic Weights" contained in
+any text-book of chemistry will show that while the symbol Ca is used,
+for convenience, as a contraction or sign for the element calcium simply,
+it bears a more important quantitative significance, for to it will be
+found assigned the number 40. Against carbon will be seen the number 12;
+against oxygen, 16; and against hydrogen, 1. These numbers indicate that
+if the smallest weight of hydrogen ever found in a chemical compound is
+called 1 as a unit of comparison, the smallest weights of calcium,
+carbon, and oxygen, similarly taking part in chemical reactions are 40,
+12, and 16 respectively. Thus the symbol CaC_2, comes to convoy three
+separate ideas: (_a_) that the substance referred to is a compound
+of calcium and carbon only, and that it is therefore a carbide of
+calcium; (_b_) that it is composed of one chemical part or atom of
+calcium and two atoms of carbon; and (_c_) that it contains 40 parts
+by weight of calcium combined with twice twelve, or 24, parts of carbon.
+It follows from (_c_) that the weight of one chemical part, now
+termed a molecule as the substance is a compound, of calcium carbide is
+(40 + 2 x 12) = 64. By identical methods of calculation it will be found
+that the weight of one molecule of water is 18; that of acetylene, 26;
+and that of lime, 56. The general equation (1) given above, therefore,
+states in chemical shorthand that 64 parts by weight of calcium carbide
+react with 18 parts of water to give 26 parts by weight of acetylene and
+56 parts of lime; and it is very important to observe that just as there
+are the same number of chemical parts, viz., 2, on each side, so there
+are the same number of parts by weight, for 64 + 18 = 56 + 26 = 82. Put
+into other words equation (1) shows that if 64 grammes, lb., or cwts. of
+calcium carbide are treated with 18 grammes, lb., or cwts. of water, the
+whole mass will be converted into acetylene and lime, and the residue
+will not contain any unaltered calcium carbide or any water; whence it
+may be inferred, as is the fact, that if the weights of carbide and water
+originally taken do not stand to one another in the ratio 64 : 18, both
+substances cannot be entirely decomposed, but a certain quantity of the
+one which was in excess will be left unattacked, and that quantity will
+be in exact accordance with the amount of the said excess--indifferently
+whether the superabundant substance be carbide or water.
+
+Hitherto, for the sake of simplicity, the by-product in the preparation
+of acetylene has been described as calcium oxide or quicklime. It is,
+however, one of the leading characteristics of this body to be
+hygroscopic, or greedy of moisture; so that if it is brought into the
+presence of water, either in the form of liquid or as vapour, it
+immediately combines therewith to yield calcium hydroxide, or slaked
+lime, whose chemical formula is Ca(OH)_2. Accordingly, in actual
+practice, when calcium carbide is mixed with an excess of water, a
+secondary reaction takes place over and above that indicated by equation
+(1), the quicklime produced combining with one chemical part or molecule
+of water, thus--
+
+CaO + H_2O = Ca(OH)_2.
+
+As these two actions occur simultaneously, it is more usual, and more in
+agreement with the phenomena of an acetylene generator, to represent the
+decomposition of calcium carbide by the combined equation--
+
+(2) CaC_2 + 2H_2O = C_2H_2 + Ca(OH)_2.
+
+By the aid of calculations analogous to those employed in the preceding
+paragraph, it will be noticed that equation (2) states that 1 molecule of
+calcium carbide, or 64 parts by weight, combines with 2 molecules of
+water, or 36 parts by weight, to yield 1 molecule, or 26 parts by weight
+of acetylene, and 1 molecule, or 74 parts by weight of calcium hydroxide
+(slaked lime). Here again, if more than 36 parts of water are taken for
+every 64 parts of calcium carbide, the excess of water over those 36
+parts is left undecomposed; and in the same fashion, if less than 36
+parts of water are taken for every 64 parts of calcium carbide, some of
+the latter must remain unattacked, whilst, obviously, the amount of
+acetylene liberated cannot exceed that which corresponds with the
+quantity of substance suffering complete decomposition. If, for example,
+the quantity of water present in a generator is more than chemically
+sufficient to attack all the carbide added, however largo or small that
+excess may be, no more, and, theoretically speaking, no less, acetylene
+can ever be evolved than 26 parts by weight of gas for every 64 parts by
+weight of calcium carbide consumed. It is, however, not correct to invert
+the proposition, and to say that if the carbide is in excess of the water
+added, no more, and, theoretically speaking, no less, acetylene can ever
+be evolved than 26 parts by weight of gas for every 36 parts of water
+consumed, as might be gathered from equation (2); because equation (1)
+shows that 26 parts of acetylene may, on occasion, be produced by the
+decomposition of 18 parts by weight of water. From the purely chemical
+point of view this apparent anomaly is explained by the circumstance that
+of the 36 parts of water present on the left-hand aide of equation (2),
+only one-half, _i.e._, 18 parts by weight, are actually decomposed
+into hydrogen and oxygen, the other 18 parts remaining unattacked, and
+merely attaching themselves as "water of hydration" to the 56 parts of
+calcium oxide in equation (1) so as to produce the 74 parts of calcium
+hydroxide appearing on the right-hand side of equation (2). The matter is
+perhaps rendered more intelligible by employing the old name for calcium
+hydroxide or slaked lime, viz., hydrated oxide of calcium, and by writing
+its formula in the corresponding form, when equation (2) becomes
+
+CaC_2 + 2H_2O = C_2H_2 + CaO.H_2O.
+
+It is, therefore, absolutely correct to state that if the amount of
+calcium carbide present in an acetylene generator is more than chemically
+sufficient to decompose all the water introduced, no more, and
+theoretically speaking no less, acetylene can ever be liberated than 26
+parts by weight of gas for every 18 parts by weight of water attacked.
+This, it must be distinctly understood, is the condition of affairs
+obtaining in the ideal acetylene generator only; since, for reasons which
+will be immediately explained, when the output of gas is measured in
+terms of the water decomposed, in no commercial apparatus, and indeed in
+no generator which can be imagined fit for actual employment, does that
+output of gas ever approach the quantitative amount; but the volume of
+water used, if not actually disappearing, is always vastly in excess of
+the requirements of equation (2). On the contrary, when the make of gas
+is measured in terms of the calcium carbide consumed, the said make may,
+and frequently does, reach 80, 90, or even 99 per cent. of what is
+theoretically possible. Inasmuch as calcium carbide is the one costly
+ingredient in the manufacture of acetylene, so long as it is not wasted--
+so long, that is to say, as nearly the theoretical yield of gas is
+obtained from it--an acetylene generator is satisfactory or efficient in
+this particular; and except for the matter of solubility discussed in the
+following chapter, the quantity of water consumed is of no importance
+whatever.
+
+HEAT EVOLVED IN THE REACTION.--The chemical reaction between calcium
+carbide and water is accompanied by a large evolution of heat, which,
+unless due precautions are taken to prevent it, raises the temperature of
+the substances employed, and of the apparatus containing them, to a
+serious and often inconvenient extent. This phenomenon is the most
+important of all in connexion with acetylene manufacture; for upon a
+proper recognition of it, and upon the character of the precautions taken
+to avoid its numerous evil effects, depend the actual value and capacity
+for smooth working of any acetylene generator. Just as, by an immutable
+law of chemistry, a given weight of calcium carbide yields a given weight
+of acetylene, and by no amount of ingenuity can be made to produce either
+more or less; so, by an equally immutable law of physics, the
+decomposition of a given weight of calcium carbide by water, or the
+decomposition of a given weight of water by calcium carbide, yields a
+perfectly definite quantity of heat--a quantity of heat which cannot be
+reduced or increased by any artifice whatever. The result of a production
+of heat is usually to raise the temperature of the material in which it
+is produced; but this is not always the case, and indeed there is no
+necessary connexion or ratio between the quantity of heat liberated in
+any form of chemical reaction--of which ordinary combustion is the
+commonest type--and the temperature attained by the substances concerned.
+This matter has so weighty a bearing upon acetylene generation, and
+appears to be so frequently misunderstood, that a couple of illustrations
+may with advantage be studied. If a vessel full of cold water, and
+containing also a thermometer, is placed over a lighted gas-burner, at
+first the temperature of the liquid rises steadily, and there is clearly
+a ratio between the size of the flame and the speed at which the mercury
+mounts up the scale. Finally, however, the thermometer indicates a
+certain point, viz., 100 deg. C, and the water begins to boil; yet although
+the burner is untouched, and consequently, although heat must be passing
+into the vessel at the same rate as before, the mercury refuses to move
+as long as any liquid water is left. By the use of a gas meter it might
+be shown that the same volume of gas is always consumed (_a_) in
+raising the temperature of a given quantity of cold water to the boiling-
+point, and another equally constant volume of gas is always consumed
+(_b_) in causing the boiling water to disappear as steam. Hence, as
+coal-gas is assumed for the present purpose to possess invariably the
+same heating power, it appears that the same quantity of heat is always
+needed to convert a given amount of cold water at a certain temperature
+into steam; but inasmuch as reference to the meter would show that about
+5 times the volume of gas is consumed in changing the boiling water into
+steam as is used in heating the cold water to the boiling-point, it will
+be evident that the temperature of the mass is raised as high by the heat
+evolved during the combustion of one part of gas as it is by that
+liberated on the combustion of 6 times that amount.
+
+A further example of the difference between quantity of heat and sensible
+temperature may be seen in the combustion of coal, for (say) one
+hundredweight of that fuel might be consumed in a very few minutes in a
+furnace fitted with a powerful blast of air, the operation might be
+spread over a considerable number of hours in a domestic grate, or the
+coal might be allowed to oxidise by exposure to warm air for a year or
+more. In the last case the temperature might not attain that of boiling
+water, in the second it would be about that of dull redness, and in the
+first it would be that of dazzling whiteness; but in all three cases the
+total quantity of heat produced by the time the coal was entirely
+consumed would be absolutely identical. The former experiment with water
+and a gas-burner, too, might easily be modified to throw light upon
+another problem in acetylene generation, for it would be found that if
+almost any other liquid than water were taken, less gas (_i.e._, a
+smaller quantity of heat) would be required to raise a given weight of it
+from a certain low to a certain high temperature than in the case of
+water itself; while if it were possible similarly to treat the same
+weight of iron (of which acetylene generators are constructed), or of
+calcium carbide, the quantity of heat used to raise it through a given
+number of thermometric degrees would hardly exceed one-tenth or one-
+quarter of that needed by water itself. In technical language this
+difference is due to the different specific heats of the substances
+mentioned; the specific heat of a body being the relative quantity of
+heat consumed in raising a certain weight of it a certain number of
+degrees when the quantity of heat needed to produce the same effect on
+the same weight of water is called unity. Thus, the specific heat of
+water being termed 1.0, that of iron or steel is 0.1138, and that of
+calcium carbide 0.247, [Footnote: This is Carlson's figure. Morel has
+taken the value 0.103 in certain calculations.] both measured at
+temperatures where water is a liquid. Putting the foregoing facts in
+another shape, for a given rise in temperature that substance will absorb
+the most heat which has the highest specific heat, and therefore, in this
+respect, 1 part by weight of water will do the work of roughly 9 parts by
+weight of iron, and of about 4 parts by weight of calcium carbide.
+
+From the practical aspect what has been said amounts to this: During the
+operation of an acetylene generator a large amount of heat is produced,
+the quantity of which is beyond human control. It is desirable, for
+various reasons, that the temperature shall be kept as low as possible.
+There are three substances present to which the heat may be compelled to
+transfer itself until it has opportunity to pass into the surrounding
+atmosphere: the material of which the apparatus is constructed, the gas
+which is in process of evolution, and whichever of the two bodies--
+calcium carbide or water--is in excess in the generator. Of these, the
+specific heat at constant pressure of acetylene has unfortunately not yet
+been determined, but its relative capacity for absorbing heat is
+undoubtedly small; moreover the gas could not be permitted to become
+sufficiently hot to carry off the heat without grave disadvantages. The
+specific heat of calcium carbide is also comparatively small, and there
+are similar disadvantages in allowing it to become hot; moreover it is
+deficient in heat-conducting power, so that heat communicated to one
+portion of the mass does not extend rapidly throughout, but remains
+concentrated in one spot, causing the temperature to rise objectionably.
+Steel has a sufficient amount of heat-conducting power to prevent undue
+concentration in one place; but, as has been stated, its specific heat is
+only one-ninth that of water. Water is clearly, therefore, the proper
+substance to employ for the dissipation of the heat generated, although
+it is strictly speaking almost devoid of heat-conducting power; for not
+only is the specific heat of water much greater than that of any other
+material present, but it possesses in a high degree the faculty of
+absorbing heat throughout its mass, by virtue of the action known as
+convection, provided that heat is communicated to it at or near the
+bottom, and not too near its upper surface. Moreover, water is a much
+more valuable substance for dissipating heat than appears from the
+foregoing explanation; for reference to the experiment with the gas-
+burner will show that six and a quarter times as much heat can be
+absorbed by a given weight of water if it is permitted to change into
+steam, as if it is merely raised to the boiling-point; and since by no
+urging of the gas-burner can the temperature be raised above 100 deg. C. as
+long as any liquid water remains unevaporated, if an excess of water is
+employed in an acetylene generator, the temperature inside can never--
+except quite locally--exceed 100 deg. C., however fast the carbide be
+decomposed. An indefinitely large consumption of water by evaporation in
+a generator matters nothing, for the liquid may be considered of no
+pecuniary value, and it can all be recovered by condensation in a
+subsequent portion of the plant.
+
+It has been said that the quantity of heat liberated when a certain
+amount of carbide suffers decomposition is fixed; it remains now to
+consider what that quantity is. Quantities of heat are always measured in
+terms of the amount needed to raise a certain weight of water a certain
+number of degrees on the thermometric scale. There are several units in
+use, but the one which will be employed throughout this book is the
+"Large Calorie"; a large calorie being the amount of heat absorbed in
+raising 1 kilogramme of water 1 deg. C. Referring for a moment to what has
+been said about specific heats, it will be apparent that if 1 large
+calorie is sufficient to heat 1 kilo, of water through 1 deg. C. the same
+quantity will heat 1 kilo. of steel, whose specific heat is roughly 0.11,
+through (10/011) = 9 deg. C., or, which comes to the same thing, will heat 9
+kilos, of steel through 1 deg. C.; and similarly, 1 large calorie will raise
+4 kilos. of calcium carbide 1 deg. C. in temperature, or 1 kilo. 4 deg. C. The
+fact that a definite quantity of heat is manifested when a known weight
+of calcium carbide is decomposed by water is only typical; for in every
+chemical process some disturbance of heat, though not necessarily of
+sensible (or thermometric) character, occurs, heat being either absorbed
+or set free. Moreover, if when given weights of two or more substances
+unite to form a given weight of another substance, a certain quantity of
+heat is set free, precisely the same amount of heat is absorbed, or
+disappears, when the latter substance is decomposed to form the same
+quantities of the original substances; and, _per contra_, if the
+combination is attended by a disappearance of heat, exactly the same
+amount is liberated when the compound is broken up into its first
+constituents. Compounds are therefore of two kinds: those which absorb
+heat during their preparation, and consequently liberate heat when they
+are decomposed--such being termed endothermic; and those which evolve
+heat during their preparation, and consequently absorb heat when they are
+decomposed--such being called exothermic. If a substance absorbs heat
+during its formation, it cannot be produced unless that heat is supplied
+to it; and since heat, being a form of motion, is equally a form of
+energy, energy must be supplied, or work must be done, before that
+substance can be obtained. Conversely, if a substance evolves heat during
+its formation, its component parts evolve energy when the said substance
+is being produced; and therefore the mere act of combination is
+accompanied by a facility for doing work, which work may be applied in
+assisting some other reaction that requires heat, or may be usefully
+employed in any other fashion, or wasted if necessary. Seeing that there
+is a tendency in nature for the steady dissipation of energy, it follows
+that an exothermic substance is stable, for it tends to remain as it is
+unless heat is supplied to it, or work is done upon it; whereas,
+according to its degree of endothermicity, an endothermic substance is
+more or less unstable, for it is always ready to emit heat, or to do
+work, as soon as an opportunity is given to it to decompose. The
+theoretical and practical results of this circumstance will be elaborated
+in Chapter VI., when the endothermic nature of acetylene is more fully
+discussed.
+
+A very simple experiment will show that a notable quantity of heat is set
+free when calcium carbide is brought into contact with water, and by
+arranging the details of the apparatus in a suitable manner, the quantity
+of heat manifested may be measured with considerable accuracy. A lengthy
+description of the method of performing this operation, however, scarcely
+comes within the province of the present book, and it must be sufficient
+to say that the heat is estimated by decomposing a known weight of
+carbide by means of water in a small vessel surrounded on all sides by a
+carefully jacketed receptacle full of water and provided with a sensitive
+thermometer. The quantity of water contained in the outer vessel being
+known, and its temperature having been noted before the reaction
+commences, an observation of the thermometer after the decomposition is
+finished, and when the mercury has reached its highest point, gives data
+which show that the reaction between water and a known weight of calcium
+carbide produces heat sufficient in amount to raise a known weight of
+water through a known thermometric distance; and from these figures the
+corresponding number of large calories may easily be calculated. A
+determination of this quantity of heat has been made experimentally by
+several investigators, including Lewes, who has found that the heat
+evolved on decomposing 1 gramme of ordinary commercial carbide with water
+is 0.406 large calorie. [Footnote: Lewes returns his result as 406
+calories, because he employs the "small calorie." The small calorie is
+the quantity of heat needed to raise 1 gramme of water 1 deg. C.; but as
+there are 1000 grammes in 1 kilogramme, the large calorie is equal to
+1000 small calories. In many respects the former unit is to be
+preferred.] As the material operated upon contained only 91.3 per cent.
+of true calcium carbide, he estimates the heat corresponding with the
+decomposition of 1 gramme of pure carbide to be 0.4446 large calorie. As,
+however, it is better, and more in accordance with modern practice, to
+quote such data in terms of the atomic or molecular weight of the
+substance concerned, and as the molecular weight of calcium carbide is
+64, it is preferable to multiply these figures by 64, stating that,
+according to Lewes' researches, the heat of decomposition of "1 gramme-
+molecule" (_i.e._, 64 grammes) of a calcium carbide having a purity
+of 91.3 per cent. is just under 26 calories, or that of 1 gramme-molecule
+of pure carbide 28.454 calories. It is customary now to omit the phrase
+"one gramme-molecule" in giving similar figures, physicists saying simply
+that the heat of decomposition of calcium carbide by water when calcium
+hydroxide is the by-product, is 28.454 large calories.
+
+Assuming all the necessary data known, as happens to be the case in the
+present instance, it is also possible to calculate theoretically the heat
+which should be evolved on decomposing calcium carbide by means of water.
+Equation (2), given on page 24, shows that of the substances taking part
+in the reaction 1 molecular weight of calcium carbide is decomposed, and
+1 molecular weight of acetylene is formed. Of the two molecules of water,
+only one is decomposed, the other passing to the calcium hydroxide
+unchanged; and the 1 molecule of calcium hydroxide is formed by the
+combination of 1 atom of free calcium, 1 atom of free oxygen, and 1
+molecule of water already existing as such. Calcium hydroxide and water
+are both exothermic substances, absorbing heat when they are decomposed,
+liberating it when they are formed. Acetylene is endothermic, liberating
+heat when it is decomposed, absorbing it when it is produced.
+Unfortunately there is still some doubt about the heat of formation of
+calcium carbide, De Forcrand returning it as -0.65 calorie, and Gin as
++3.9 calories. De Forcrand's figure means, as before explained, that 64
+grammes of carbide should absorb 0.65 large calorie when they are
+produced by the combination of 40 grammes of calcium with 24 grammes of
+carbon; the minus sign calling attention to the belief that calcium
+carbide is endothermic, heat being liberated when it suffers
+decomposition. On the contrary, Gin's figure expresses the idea that
+calcium carbide is exothermic, liberating 3.9 calories when it is
+produced, and absorbing them when it is decomposed. In the absence of
+corroborative evidence one way or the other, Gin's determination will be
+accepted for the ensuing calculation. In equation (2), therefore, calcium
+carbide is decomposed and absorbs heat; water is decomposed and absorbs
+heat; acetylene is produced and absorbs heat; and calcium hydroxide is
+produced liberating heat. On consulting the tables of thermo-chemical
+data given in the various text-books on physical chemistry, all the other
+constants needed for the present purpose will be found; and it will
+appear that the heat of formation of water is +69 calories, that of
+acetylene -58.1 calories, and that of calcium hydroxide, when 1 atom of
+calcium, 1 atom of oxygen, and 1 molecule of water unite together, is
++160.1 calories. [Footnote: When 1 atom of calcium, 2 atoms of oxygen,
+and 2 atoms of hydrogen unite to form solid calcium hydroxide, the heat
+of formation of the latter is 229.1 (cf. _infra_). This value is
+simply 160.1 + 69.0 = 229.1; 69.0 being the heat of formation of water.]
+Collecting the results into the form of a balance-sheet, the effect of
+decomposing calcium carbide with water is this:
+
+_Heat liberated._ | _Heat absorbed._
+ |
+Formation of Ca(OH)_2 16O.1 | Formation of acetylene 58.1
+| Decomposition of water 69.0
+ | Decomposition of carbide 3.9
+ | Balance 29.1
+ _____ | _____
+ |
+ Total 160.1 | Total 160.1
+
+Therefore when 64 grammes of calcium carbide are decomposed by water, or
+when 18 grammes of water are decomposed by calcium carbide (the by-
+product in each case being calcium hydroxide or slaked lime, for the
+formation of which a further 18 grammes of water must be present in the
+second instance), 29.1 large calories are set free. It is not possible
+yet to determine thermo-chemical data with extreme accuracy, especially
+on such a material as calcium carbide, which is hardly to be procured in
+a state of chemical purity; and so the value 28.454 calories
+experimentally found by Lewes agrees very satisfactorily, considering all
+things, with the calculated value 29.1 calories. It is to be noticed,
+however, that the above calculated value has been deduced on the
+assumption that the calcium hydroxide is obtained as a dry powder; but as
+slaked lime is somewhat soluble in water, and as it evolves 3 calories in
+so dissolving, if sufficient water is present to take up the calcium
+hydroxide entirely into the liquid form (_i.e._, that of a
+solution), the amount of heat set free will be greater by those 3
+calories, _i.e._, 32.1 large calories altogether.
+
+THE PROCESS OF GENERATION.--Taking 28 as the number of large calories
+developed when 64 grammes of ordinary commercial calcium carbide are
+decomposed with sufficient water to leave dry solid calcium hydroxide as
+the by-product in acetylene generation, this quantity of heat is capable
+of exerting any of the following effects. It is sufficient (1) to raise
+1000 grammes of water through 28 deg. C., say from 10 deg. C. (50 deg. F., which is
+roughly the temperature of ordinary cold water) to 38 deg. C. It is
+sufficient (2) to raise 64 grammes of water (a weight equal to that of
+the carbide decomposed) through 438 deg. C., if that were possible. It would
+raise (3) 311 grammes of water through 90 deg. C., _i.e._, from 10 deg. C.
+to the boiling-point. If, however, instead of remaining in the liquid
+state, the water were converted into vapour, the same quantity of heat
+would suffice (4) to change 44.7 grammes of water at 10 deg. C. into steam at
+100 deg. C.; or (5) to change 46.7 grammes of water at 10 deg. C. into vapour at
+the same temperature. It is an action of the last character which takes
+place in acetylene generators of the most modern and usual pattern, some
+of the surplus water being evaporated and carried away as vapour at a
+comparatively low temperature with the escaping gas; for it must be
+remembered that although steam, as such, condenses into liquid water
+immediately the surrounding temperature falls below 100 deg. C., the vapour
+of water remains uncondensed, even at temperatures below the freezing-
+point, when that vapour is distributed among some permanent gas--the
+precise quantity of vapour so remaining being a function of the
+temperature and barometric height. Thus it appears that if the heat
+evolved during the decomposition of calcium carbide is not otherwise
+consumed, it is sufficient in amount to vaporise almost exactly 3 parts
+by weight of water for every 4 parts of carbide attacked; but if it were
+expended upon some substance such as acetylene, calcium carbide, or
+steel, which, unlike water, could not absorb an extra amount by changing
+its physical state (from solid to liquid, or from liquid to gas), the
+heat generated during the decomposition of a given weight of carbide
+would suffice to raise an equal weight of the particular substance under
+consideration to a temperature vastly exceeding 438 deg. C. The temperature
+attained, indeed, measured in Centigrade degrees, would be 438 multiplied
+by the quotient obtained on dividing the specific heat of water by the
+specific heat of the substance considered: which quotient, obviously, is
+the "reciprocal" of the specific heat of the said substance.
+
+The analogy to the combustion of coal mentioned on a previous page shows
+that although the quantity of heat evolved during a certain chemical
+reaction is strictly fixed, the temperature attained is dependent on the
+time over which the reaction is spread, being higher as the process is
+more rapid. This is due to the fact that throughout the whole period of
+reaction heat is escaping from the mass, and passing into the atmosphere
+at a fairly constant speed; so that, clearly, the more slowly heat is
+produced, the better opportunity has it to pass away, and the less of it
+is left to collect in the material under consideration. During the action
+of an acetylene generator, there is a current of gas constantly
+travelling away from the carbide, there is vapour of water constantly
+escaping with the gas, there are the walls of the generator itself
+constantly exposed to the cooling action of the atmosphere, and there is
+either a mass of calcium carbide or of water within the generator. It is
+essential for good working that the temperature of both the acetylene and
+the carbide shall be prevented from rising to any noteworthy extent;
+while the amount of heat capable of being dissipated into the air through
+the walls of the apparatus in a given time is narrowly limited, depending
+upon the size and shape of the generator, and the temperature of the
+surrounding air. If, then, a small, suitably designed generator is
+working quite slowly, the loss of heat through the external walls of the
+apparatus may easily be rapid enough to prevent the internal temperature
+from rising objectionably high; but the larger the generator, and the
+more rapidly it is evolving gas, the less does this become possible.
+Since of the substances in or about a generator water is the one which
+has by far the largest capacity for absorbing heat, and since it is the
+only substance to which any necessary quantity of heat can be safely or
+conveniently transmitted, it follows that the larger in size an acetylene
+generator is, or the more rapidly that generator is made to deliver gas,
+the more desirable is it to use water as the means for dissipating the
+surplus heat, and the more necessary is it to employ an apparatus in
+which water is in large chemical excess at the actual place of
+decomposition.
+
+The argument is sometimes advanced that an acetylene generator containing
+carbide in excess will work satisfactorily without exhibiting an
+undesirable rise in internal temperature, if the vessel holding the
+carbide is merely surrounded by a large quantity of cold water. The idea
+is that the heat evolved in that particular portion of the charge which
+is suffering decomposition will be communicated with sufficient speed
+throughout the whole mass of calcium carbide present, whence it will pass
+through the walls of the containing vessel into the water all round.
+Provided the generator is quite small, provided the carbide container is
+so constructed as to possess the maximum of superficial area with the
+minimum of cubical capacity (a geometrical form to which the sphere, and
+in one direction the cylinder, are diametrically opposed), and provided
+the walls of the container do not become coated internally or externally
+with a coating of lime or water scale so as to diminish in heat-
+transmitting power, an apparatus designed in the manner indicated is
+undoubtedly free from grave objection; but immediately any of those
+provisions is neglected, trouble is likely to ensue, for the heat will
+not disappear from the place of actual reaction at the necessary speed.
+Apparent proof that heat is not accumulating unduly in a water-jacketed
+carbide container even when the generator is evolving gas at a fair speed
+is easy to obtain; for if, as usually happens, the end of the container
+through which the carbide is inserted is exposed to the air, the hand may
+be placed upon it, and it will be found to be only slightly warm to the
+touch. Such a test, however, is inconclusive, and frequently misleading,
+because if more than a pound or two of carbide is present as an undivided
+mass, and if water is allowed to attack one portion of it, that
+particular portion may attain a high temperature while the rest is
+comparatively cool: and if the bulk of the carbide is comparatively cool,
+naturally the walls of the containing vessel themselves remain
+practically unheated. Three causes work together to prevent this heat
+being dissipated through the walls of the carbide vessel with sufficient
+rapidity. In the first place, calcium carbide itself is a very bad
+conductor of heat. So deficient in heat-conducting power is it that a
+lump a few inches in diameter may be raised to redness in a gas flame at
+one spot, and kept hot for some minutes, while the rest of the mass
+remains sufficiently cool to be held comfortably in the fingers. In the
+second place, commercial carbide exists in masses of highly irregular
+shape, so that when they are packed into any vessel they only touch at
+their angles and edges; and accordingly, even if the material were a
+fairly good heat conductor of itself, the air or gas present between each
+lump would act as an insulator, protecting the second piece from the heat
+generated in the first. In the third place, the calcium hydroxide
+produced as the by-product when calcium carbide is decomposed by water
+occupies considerably more space than the original carbide--usually two
+or three times as much space, the exact figures depending upon the
+conditions in which it is formed--and therefore a carbide container
+cannot advisedly be charged with more than one-third the quantity of
+solid which it is apparently capable of holding. The remaining two-thirds
+of the space is naturally full of air when the container is first put
+into the generator, but the air is displaced by acetylene as soon as gas
+production begins. Whether that space, however, is occupied by air, by
+acetylene, or by a gradually growing loose mass of slaked lime, each
+separate lump of hot carbide is isolated from its neighbours by a
+material which is also a very bad heat conductor; and the heat has but
+little opportunity of distributing itself evenly. Moreover, although iron
+or steel is a notably better conductor of heat than any of the other
+substances present in the carbide vessel, it is, as a metal, only a poor
+conductor, being considerably inferior in this respect to copper. If heat
+dissipation were the only point to be studied in the construction of an
+acetylene apparatus, far better results might be obtained by the
+employment of copper for the walls of the carbide container; and possibly
+in that case a generator of considerable size, fitted with a water-
+jacketed decomposing vessel, might be free from the trouble of
+overheating. Nevertheless it will be seen in Chapter VI. that the use of
+copper is not permissible for such purposes, its advantages as a good
+conductor of heat being neutralised by its more important defects.
+
+When suitable precautions are not taken to remove the heat liberated in
+an acetylene apparatus, the temperature of the calcium carbide
+occasionally rises to a remarkable degree. Investigating this point, Caro
+has studied the phenomena of heat production in a "dipping" generator--
+_i.e._, an apparatus in which a cage of carbide is alternately
+immersed in and lifted out of a vessel containing water. Using a
+generator designed to supply five burners, he has found a maximum
+recording thermometer placed in the gas space of the apparatus to give
+readings generally between 60 deg. and 100 deg. C.; but in two tests out of ten
+he obtained temperatures of about 160 deg. C. To determine the actual
+temperature of the calcium carbide itself, he scattered amongst the
+carbide charge fragments of different fusible metallic alloys which were
+known to melt or soften at certain different temperatures. In all his ten
+tests the alloys melting at 120 deg. C. were fused completely; in two tests
+other alloys melting at 216 deg. and 240 deg. C. showed signs of fusion; and in
+one test an alloy melting at 280 deg. C. began to soften. Working with an
+experimental apparatus constructed on the "dripping" principle--
+_i.e._, a generator in which water is allowed to fall in single
+drops or as a fine stream upon a mass of carbide--with the deliberate
+object of ascertaining the highest temperatures capable of production
+when calcium carbide is decomposed in this particular fashion, and
+employing for the measurement of the heat a Le Chatelier thermo-couple,
+with its sensitive wires lying among the carbide lumps, Lewes has
+observed a maximum temperature of 674 deg. C. to be reached in 19 minutes
+when water was dripped upon 227 grammes of carbide at a speed of about 8
+grammes per minute. In other experiments he used a laboratory apparatus
+designed upon the "dipping" principle, and found maximum temperatures, in
+four different trials, of 703 deg., 734 deg., 754 deg., and 807 deg. C., which were
+reached in periods of time ranging from 12 to 17 minutes. Even allowing
+for the greater delicacy of the instrument adopted by Lewes for measuring
+the temperature in comparison with the device employed by Caro, there
+still remains an astonishing difference between Caro's maximum of 280 deg.
+and Lewes' maximum of 807 deg. C. The explanation of this discrepancy is to
+be inferred from what has just been said. The generator used by Caro was
+properly made of metal, was quite small in size, was properly designed
+with some skill to prevent overheating as much as possible, and was
+worked at the speed for which it was intended--in a word, it was as good
+an apparatus as could be made of this particular type. Lewes' generator
+was simply a piece of glass and metal, in which provisions to avoid
+overheating were absent; and therefore the wide difference between the
+temperatures noted does not suggest any inaccuracy of observation or
+experiment, but shows what can be done to assist in the dissipation of
+heat by careful arrangement of parts. The difference in temperature
+between the acetylene and the carbide in Caro's test accentuates the
+difficulty of gauging the heat in a carbide vessel by mere external
+touch, and supplies experimental proof of the previous assertions as to
+the low heat-conducting power of calcium carbide and of the gases of the
+decomposing vessel. It must not be supposed that temperatures such as
+Lewes has found ever occur in any commercial generator of reasonably good
+design and careful construction; they must be regarded rather as
+indications of what may happen in an acetylene apparatus when the
+phenomena accompanying the evolution of gas are not understood by the
+maker, and when all the precautions which can easily be taken to avoid
+excessive heating have been omitted, either by building a generator with
+carbide in excess too large in size, or by working it too rapidly, or
+more generally by adopting a system of construction unsuited to the ends
+in view. The fact, however, that Lewes has noted the production of a
+temperature of 807 deg. C. is important; because this figure is appreciably
+above the point 780 deg. C., at which acetylene decomposes into its elements
+in the absence of air.
+
+Nevertheless the production of a temperature somewhat exceeding 100 deg. C.
+among the lumps of carbide actually undergoing decomposition can hardly
+be avoided in any practical generator. Based on a suggestion in the
+"Report of the Committee on Acetylene Generators" which was issued by the
+British Home Office in 1902, Fouche has proposed that 130 deg. C., as
+measured with the aid of fusible metallic rods, [Footnote: An alloy made
+by melting together 55 parts by weight of commercial bismuth and 45 parts
+of lead fuses at 127 deg. C., and should be useful in performing the tests.]
+should be considered the maximum permissible temperature in any part of a
+generator working at full speed for a prolonged period of time. Fouche
+adopts this figure on the ground that 130 deg. C. sensibly corresponds with
+the temperature at which a yellow substance is formed in a generator by a
+process of polymerisation; and, referring to French conditions, states
+that few actual apparatus permit the development of so high a
+temperature. As a matter of fact, however, a fairly high temperature
+among the carbide is less important than in the gas, and perhaps it would
+be better to say that the temperature in any part of a generator occupied
+by acetylene should not exceed 100 deg. C. Fraenkel has carried out some
+experiments upon the temperature of the acetylene immediately after
+evolution in a water-to-carbide apparatus containing the carbide in a
+subdivided receptacle, using an apparatus now frequently described as
+belonging to the "drawer" system of construction. When a quantity of
+about 7 lb. of carbide was distributed between 7 different cells of the
+receptacle, each cell of which had a capacity of 25 fluid oz., and the
+apparatus was caused to develop acetylene at the rate of 7 cubic feet per
+hour, maximum thermometers placed immediately over the carbide in the
+different cells gave readings of from 70 deg. to 90 deg. C., the average maximum
+temperature being about 80 deg. C. Hence the Austrian code of rules issued in
+1905 governing the construction of acetylene apparatus contains a clause
+to the effect that the temperature in the gas space of a generator must
+never exceed 80 deg. C.; whereas the corresponding Italian code contains a
+similar stipulation, but quotes the maximum temperature as 100 deg. C.
+(_vide_ Chapter IV.).
+
+It is now necessary to see why the production of an excessively high
+temperature in an acetylene generator has to be avoided. It must be
+avoided, because whenever the temperature in the immediate neighbourhood
+of a mass of calcium carbide which is evolving acetylene under the attack
+of water rises materially above the boiling-point of water, one or more
+of three several objectionable effects is produced--(_a_) upon the
+gas generated, (_b_) upon the carbide decomposed, and (_c_)
+upon the general chemical reaction taking place.
+
+It has been stated above that in moat generators when the action between
+the carbide and the water is proceeding smoothly, it occurs according to
+equation (2)--
+
+(2) CaC_2 + 2H_2O = C_2H_2 + Ca(OH)_2
+
+rather than in accordance with equation (1)--
+
+(1) CaC_2 + H_2O = C_2H_2 + CaO.
+
+This is because calcium oxide, or quicklime, the by-product in (1), has
+considerable affinity for water, evolving a noteworthy quantity of heat
+when it combines with one molecule of water to form one molecule of
+calcium hydroxide, or slaked lime, the by-product in (2). If, then, a
+small amount of water is added to a large amount of calcium carbide, the
+corresponding quantity of acetylene may be liberated on the lines of
+equation (1), and there will remain behind a mixture of unaltered calcium
+carbide, together with a certain amount of calcium oxide. Inasmuch as
+both these substances possess an affinity for water (setting heat free
+when they combine with it), when a further limited amount of water is
+introduced into the mixture some of it will probably be attracted to the
+oxide instead of to the carbide present. It is well known that at
+ordinary temperatures quicklime absorbs moisture, or combines with water,
+to produce slaked lime; but it is equally well known that in a furnace,
+at about a red heat, slaked lime gives up water and changes into
+quicklime. The reaction, in fact, between calcium oxide and water is
+reversible, and whether those substances combine or dissociate is simply
+a question of temperature. In other words, as the temperature rises, the
+heat of hydration of calcium oxide diminishes, and calcium hydroxide
+becomes constantly a less stable material. If now it should happen that
+the affinity between calcium carbide and water should not diminish, or
+should diminish in a lower ratio than the affinity between calcium oxide
+and water as the temperature of the mass rises from one cause or other,
+it is conceivable that at a certain temperature calcium carbide might be
+capable of withdrawing the water of hydration from the molecule of slaked
+lime, converting the latter into quicklime, and liberating one molecule
+of acetylene, thus--
+
+(3) CaC_2 + Ca_2(OH) = C_2H_2 + 2CaO.
+
+It has been proved that a reaction of this character does occur, the
+temperature necessary to determine it being given by Lewes as from 420 deg.
+to 430 deg. C., which is not much more than half that which he found in a
+generator having carbide in excess, albeit one of extremely bad design.
+Treating this reaction in the manner previously adopted, the thermo-
+chemical phenomena of equation (3) are:
+
+_Heat liberated._ | _Heat liberated._
+ |
+Formation of 2CaO 290.0 | Formation of acetylene 58.1
+ | Decomposition of Ca(OH)_2 [1] 229.1
+ | Decomposition of carbide 3.9
+ Balance 1.1 |
+ ______ | _____
+ |
+ 291.1 | 291.1
+
+[1 Footnote: Into its elements, Ca, O_2, and H_2; _cf._ footnote,
+p: 31.]
+
+Or, since the calcium hydroxide is only dehydrated without being
+entirely decomposed, and only one molecule of water is broken up, it may
+be written:
+
+
+Formation of CaO 145.0 | Formation of acetylene 58.1
+ | Decomposition of Ca(OH)_2 15.1
+ | Decomposition of water 69.0
+ Balance 1.1 | Decomposition of carbide 3.9
+ _____ | _____
+ |
+ 146.1 | 146.1
+
+which comes to the same thing. Putting the matter in another shape, it
+may be said that the reaction between calcium carbide and water is
+exothermic, evolving either 14.0 or 29.1 calories according as the
+byproduct is calcium oxide or solid calcium hydroxide; and therefore
+either reaction proceeds without external assistance in the cold. The
+reaction between carbide and slaked lime, however, is endothermic,
+absorbing 1.1 calories; and therefore it requires external assistance
+(presence of an elevated temperature) to start it, or continuous
+introduction of heat (as from the reaction between the rest of the
+carbide present and the water) to cause it to proceed. Of itself, and
+were it not for the disadvantages attending the production of a
+temperature remotely approaching 400 deg. C. in an acetylene generator, which
+disadvantages will be explained in the following paragraphs, there is no
+particular reason why reaction (3) should not be permitted to occur, for
+it involves (theoretically) no loss of acetylene, and no waste of calcium
+carbide. Only one specific feature of the reaction has to be remembered,
+and due practical allowance made for it. The reaction represented by
+equation (2) proceeds almost instantaneously when the calcium carbide is
+of ordinarily good quality, and the acetylene resulting therefrom is
+wholly generated within a very few minutes. Equation (3), on the
+contrary, consumes much time for its completion, and the gas
+corresponding with it is evolved at a gradually diminishing speed which
+may cause the reaction to continue for hours--a circumstance that may be
+highly inconvenient or quite immaterial according to the design of the
+apparatus. When, however, it is desired to construct an automatic
+acetylene generator, _i.e._, an apparatus in which the quantity of
+gas liberated has to be controlled to suit the requirements of any
+indefinite number of burners in use on different occasions, equation (3)
+becomes a very important factor in the case. To determine the normal
+reaction (No. 2) of an acetylene generator, 64 parts by weight of calcium
+carbide must react with 36 parts of water to yield 26 parts by weight of
+acetylene, and apparently both carbide and water are entirely consumed;
+but if opportunity is given for the occurrence of reaction (3), another
+64 parts by weight of carbide may be attacked, without the addition of
+any more water, producing, inevitably, another 26 parts of acetylene. If,
+then, water is in chemical excess in the generator, all the calcium
+carbide present will be decomposed according to equation (2), and the
+action will take place without delay; after a few minutes' interval the
+whole of the acetylene capable of liberation will have been evolved, and
+nothing further can possibly happen until another charge of carbide is
+inserted in the apparatus. If, on the other hand, calcium carbide is in
+chemical excess in the generator, all the water run in will be consumed
+according to equation (2), and this action will again take place without
+delay; but unless the temperature of the residual carbide has been kept
+well below 400 deg. C., a further evolution of gas will occur which will not
+cease for an indeterminate period of time, and which, by strict theory,
+given the necessary conditions, might continue until a second volume of
+acetylene equal to that liberated at first had been set free. In practice
+this phenomenon of a secondary production of gas, which is known as
+"after-generation," is regularly met with in all generators where the
+carbide is in excess of the water added; but the amount of acetylene so
+evolved rarely exceeds one-quarter or one-third of the main make. The
+actual amount evolved and the rate of evolution depend, not merely upon
+the quantity of undecomposed carbide still remaining in contact with the
+damp lime, but also upon the rapidity with which carbide naturally
+decomposes in presence of liquid water, and the size of the lumps. Where
+"after-generation" is caused by the ascent of water vapour round lumps of
+carbide, the volume of gas produced in a given interval of time is
+largely governed by the temperature prevailing and the shape of the
+apparatus. It is evident that even copious "after-generation" is a matter
+of no consequence in any generator provided with a holder to store the
+gas, assuming that by some trustworthy device the addition of water is
+stopped by the time that the holder is two-thirds or three-quarters full.
+In the absence of a holder, or if the holder fitted is too small to serve
+its proper purpose, "aftergeneration" is extremely troublesome and
+sometimes dangerous, but a full discussion of this subject must be
+postponed to the next chapter.
+
+EFFECT OF HEAT ON ACETYLENE.--The effect of excessive retention of heat
+in an acetylene generator upon the gas itself is very marked, as
+acetylene begins spontaneously to suffer change, and to be converted into
+other compounds at elevated temperatures. Being a purely chemical
+phenomenon, the behaviour of acetylene when exposed to heat will be fully
+discussed in Chapter VI. when the properties of the gas are being
+systematically dealt with. Here it will be sufficient to assume that the
+character of the changes taking place is understood, and only the
+practical results of those changes as affecting the various components of
+an acetylene installation have to be studied. According to Lewes,
+acetylene commences to "polymerise" at a temperature of about 600 deg. C.,
+when it is converted into other hydrocarbons having the same percentage
+composition, but containing more atoms of carbon and hydrogen in their
+molecules. The formula of acetylene is C_2H_2 which means that 2 atoms of
+carbon and 2 atoms of hydrogen unite to form 1 molecule of acetylene, a
+body evidently containing roughly 92.3 per cent. by weight of carbon and
+7.7 per cent. by weight of hydrogen. One of the most noteworthy
+substances produced by the polymerisation of acetylene is benzene, the
+formula of which is C_6H_6, and this is formed in the manner indicated by
+the equation--
+
+(4) 3C_2H_2 = C_6H_6.
+
+Now benzene also contains 92.3 per cent. of carbon and 7.7 per cent. by
+weight of hydrogen in its composition, but its molecule contains 6 atoms
+of each element. When the chemical formula representing a compound body
+indicates a substance which is, or can be obtained as, a gas or vapour,
+it convoys another idea over and above those mentioned on a previous
+page. The formula "C_2H_2," for example, means 1 molecule, or 26 parts by
+weight of acetylene, just as "H_2" means 1 molecule, or 2 parts by weight
+of hydrogen; but both formulae also mean equal parts by volume of the
+respective substances, and since H_2 must mean 2 volumes, being twice H,
+which is manifestly 1, C_2H_2 must mean 2 volumes of acetylene as well.
+Thus equation (4) states that 6 volumes of acetylene, or 3 x 26 parts by
+weight, unite to form 2 volumes of benzene, or 78 parts by weight. If
+these hydrocarbons are burnt in air, both are indifferently converted
+into carbon dioxide (carbonic acid gas) and water vapour; and, neglecting
+for the sake of simplicity the nitrogen of the atmosphere, the processes
+may be shown thus:
+
+(5) 2C_2H_2 + 5O_2 = 4CO_2 + 2H_2O.
+
+(6) 2C_6H_6 + 15O_2 = 12CO_2 + 6H_2O.
+
+Equation (5) shows that 4 volumes of acetylene combine with 10 volumes of
+oxygen to produce 8 volumes of carbon dioxide and 4 of water vapour;
+while equation (6) indicates that 4 volumes of benzene combine with 30
+volumes of oxygen to yield 24 volumes of carbon dioxide and 12 of water
+vapour. Two parts by volume of acetylene therefore require 5 parts by
+volume of oxygen for perfect combustion, whereas two parts by volume of
+benzene need 15--_i.e._, exactly three times as much. In order to
+work satisfactorily, and to develop the maximum of illuminating power
+from any kind of gas consumed, a gas-burner has to be designed with
+considerable skill so as to attract to the base of the flame precisely
+that volume of air which contains the quantity of oxygen necessary to
+insure complete combustion, for an excess of air in a flame is only less
+objectionable than a deficiency thereof. If, then, an acetylene burner is
+properly constructed, as most modern ones are, it draws into the flame
+air corresponding with two and a half volumes of oxygen for every one
+volume of acetylene passing from the jets; whereas if it were intended
+for the combustion of benzene vapour it would have to attract three times
+that quantity. Since any flame supplied with too little air tends to emit
+free carbon or soot, it follows that any well-made acetylene burner
+delivering a gas containing benzene vapour will yield a more or lens
+smoky flame according to the proportion of benzene in the acetylene.
+Moreover, at ordinary temperatures benzene is a liquid, for it boils at
+81 deg. C., and although, as was explained above in the case of water, it is
+capable of remaining in the state of vapour far below its boiling-point
+so long as it is suspended in a sufficiency of some permanent gas like
+acetylene, if the proportion of vapour in the gas at any given
+temperature exceeds a certain amount the excess will be precipitated in
+the liquid form; while as the temperature falls the proportion of vapour
+which can be retained in a given volume of gas also diminishes to a
+noteworthy extent. Should any liquid, be it water or benzene, or any
+other substance, separate from the acetylene under the influence of cold
+while the gas is passing through pipes, the liquid will run downwards to
+the lowest points in those pipes; and unless due precautions are taken,
+by the insertion of draw-off cocks, collecting wells, or the like, to
+withdraw the deposited water or other liquid, it will accumulate in all
+bends, angles, and dips till the pipes are partly or completely sealed
+against the passage of gas, and the lights will either "jump" or be
+extinguished altogether. In the specific case of an acetylene generator
+this trouble is very likely to arise, even when the gas is not heated
+sufficiently during evolution for polymerisation to occur and benzene or
+other liquid hydrocarbons to be formed, because any excess of water
+present in the decomposing vessel is liable to be vaporised by the heat
+of the reaction--as already stated it is desirable that water shall be so
+vaporised--and will remain safely vaporised as long as the pipes are kept
+warm inside or near the generator; but directly the pipes pass away from
+the hot generator the cooling action of the air begins, and some liquid
+water will be immediately produced. Like the phenomenon of after-
+generation, this equally inevitable phenomenon of water condensation will
+be either an inconvenience or source of positive danger, or will be a
+matter of no consequence whatever, simply as the whole acetylene
+installation, including the service-pipes, is ignorantly or intelligently
+built.
+
+As long as nothing but pure polymerisation happens to the acetylene, as
+long, that is to say, as it is merely converted into other hydrocarbons
+also having the general formula C_(2n)H_(2n), no harm will be done to the
+gas as regards illuminating power, for benzene burns with a still more
+luminous flame than acetylene itself; nor will any injury result to the
+gas if it is required for combustion in heating or cooking stoves beyond
+the fact that the burners, luminous or atmospheric, will be delivering a
+material for the consumption of which they are not properly designed. But
+if the temperature should rise much above the point at which benzene is
+the most conspicuous product of polymerisation, other far more
+complicated changes occur, and harmful effects may be produced in two
+separate ways. Some of the new hydrocarbons formed may interact to yield
+a mixture of one or more other hydrocarbons containing a higher
+proportion of carbon than that which is present in acetylene and benzene,
+together with a corresponding proportion of free hydrogen; the former
+will probably be either liquids or solids, while the latter burns with a
+perfectly non-luminous flame. Thus the quantity of gas evolved from the
+carbide and passed into the holder is less than it should be, owing to
+the condensation of its non-gaseous constituents. To quote an instance of
+this, Haber has found 15 litres of acetylene to be reduced in volume to
+10 litres when the gas was heated to 638 deg. C. By other changes, some
+"saturated hydrocarbons," _i.e._, bodies having the general formula
+C_nH_(2n+2), of which methane or marsh-gas, CH_4 is the best known, may
+be produced; and those all possess lower illuminating powers than
+acetylene. In two of those experiments already described, where Lewes
+observed maximum temperatures ranging from 703 deg. to 807 deg. C., samples of
+the gas which issued when the heat was greatest were submitted to
+chemical analysis, and their illuminating powers were determined. The
+figures he gives are as follows:
+
+ I. II.
+ Per Cent. Per Cent.
+ Acetylene 70.0 69.7
+ Saturated hydrocarbons 11.3 11.4
+ Hydrogen 18.7 18.9
+ _____ _____
+
+ 100.0 100.0
+
+The average illuminating power of these mixed gases is about 126 candles
+per 5 cubic feet, whereas that of pure acetylene burnt under good
+laboratory conditions is 240 candles per 5 cubic feet. The product, it
+will be seen, had lost almost exactly 50 per cent. of its value as an
+illuminant, owing to the excessive heating to which it had been, exposed.
+Some of the liquid hydrocarbons formed at the same time are not limpid
+fluids like benzene, which is less viscous than water, but are thick oily
+substances, or even tars. They therefore tend to block the tubes of the
+apparatus with great persistence, while the tar adheres to the calcium
+carbide and causes its further attack by water to be very irregular, or
+even altogether impossible. In some of the very badly designed generators
+of a few years back this tarry matter was distinctly visible when the
+apparatus was disconnected for recharging, for the spent carbide was
+exceptionally yellow, brown, or blackish in colour, [Footnote: As will be
+pointed out later, the colour of the spent lime cannot always be employed
+as a means for judging whether overheating has occurred in a generator.]
+and the odour of tar was as noticeable as that of crude acetylene.
+
+There is another effect of heat upon acetylene, more calculated to be
+dangerous than any of those just mentioned, which must not be lost sight
+of. Being an endothermic substance, acetylene is prone to decompose into
+its elements--
+
+(7) C_2H_2 -> C_2 + H_2
+
+whenever it has the opportunity; and the opportunity arrives if the
+temperature of the gas risen to 780 deg. C., or if the pressure under which
+the gas is stored exceeds two atmospheres absolute (roughly 30 lb. per
+square inch). It decomposes, be it carefully understood, in the complete
+absence of air, directly the smallest spark of red-hot material or of
+electricity, or directly a gentle shock, such as that of a fall or blow
+on the vessel holding it, is applied to any volume of acetylene existing
+at a temperature exceeding 780 deg. or at a gross pressure of 30 lb. per
+square inch; and however large that volume may be, unless it is contained
+in tubes of very small diameter, as will appear hereafter, the
+decomposition or dissociation into its elements will extend throughout
+the whole of the gas. Equation (7) states that 2 volumes of acetylene
+yield 2 volumes of hydrogen and a quantity of carbon which would measure
+2 volumes were it obtained in the state of gas, but which, being a solid,
+occupies a space that may be neglected. Apparently, therefore, the
+dissociation of acetylene involves no alteration in volume, and should
+not exhibit explosive effects. This is erroneous, because 2 volumes of
+acetylene only yield exactly 2 volumes of hydrogen when both gases are
+measured at the same temperature, and all gases increase in volume as
+their temperature rises. As acetylene is endothermic and evolves much
+heat on decomposition, and as that heat must primarily be communicated to
+the hydrogen, it follows that the latter must be much hotter than the
+original acetylene; the hydrogen accordingly strives to fill a much
+larger space than that occupied by the undecomposed gas, and if that gas
+is contained in a closed vessel, considerable internal pressure will be
+set up, which may or may not cause the vessel to burst.
+
+What has been said in the preceding paragraph about the temperature at
+which acetylene decomposes is only true when the gas is free from any
+notable quantity of air. In presence of air, acetylene inflames at a much
+lower temperature, viz., 480 deg. C. In a manner precisely similar to that of
+all other combustible gases, if a stream of acetylene issues into the
+atmosphere, as from the orifices of a burner, the gas catches fire and
+burns quietly directly any substance having a temperature of 480 deg. C. or
+upwards is brought near it; but if acetylene in bulk is mixed with the
+necessary quantity of air to support combustion, and any object exceeding
+480 deg. C. in temperature comes in contact with it, the oxidation of the
+hydrocarbon proceeds at such a high rate of speed as to be termed an
+explosion. The proportion of air needed to support combustion varies with
+every combustible material within known limits (_cf._ Chapter VI.),
+and according to Eitner the smallest quantity of air required to make
+acetylene burn or explode, as the case may be, is 25 per cent. If, by
+ignorant design or by careless manipulation, the first batches of
+acetylene evolved from a freshly charged generator should contain more
+than 25 per cent. of air; or if in the inauguration of a new installation
+the air should not be swept out of the pipes, and the first makes of gas
+should become diluted with 25 to 50 per cent. of air, any glowing body
+whose temperature exceeds 480 deg. C. will fire the gas; and, as in the
+former instance, the flame will extend all through the mass of acetylene
+with disastrous violence and at enormous speed unless the gas is stored
+in narrow pipes of extremely small diameter. Three practical lessons are
+to be learnt from this circumstance: first, tobacco-smoking must never be
+permitted in any building where an escape of raw acetylene is possible,
+because the temperature of a lighted cigar, &c., exceeds 480 deg. C.;
+secondly, a light must never be applied to a pipe delivering acetylene
+until a proper acetylene burner has been screwed into the aperture;
+thirdly, if any appreciable amount of acetylene is present in the air, no
+operation should be performed upon any portion of an acetylene plant
+which involves such processes as scraping or chipping with the aid of a
+steel tool or shovel. If, for example, the iron or stoneware sludge-pipe
+is choked, or the interior of the dismantled generator is blocked, and
+attempts are made to remove the obstruction with a hard steel tool, a
+spark is very likely to be formed which, granting the existence of
+sufficient acetylene in the air, is perfectly able to fire the gas. For
+all such purposes wooden implements only are best employed; but the
+remark does not apply to the hand-charging of a carbide-to-water
+generator through its proper shoot. Before passing to another subject, it
+may be remarked that a quantity of air far less than that which causes
+acetylene to become dangerous is objectionable, as its presence is apt to
+reduce the illuminating power of the gas unduly.
+
+EFFECT OF HEAT ON CARBIDE.--Chemically speaking, no amount of heat
+possible of attainment in the worst acetylene generator can affect
+calcium carbide in the slightest degree, because that substance may be
+raised to almost any temperature short of those distinguishing the
+electric furnace, without suffering any change or deterioration. In the
+absence of water, calcium carbide is as inert a substance as can well be
+imagined: it cannot be made to catch fire, for it is absolutely
+incombustible, and it can be heated in any ordinary flame for reasonable
+periods of time, or thrown into any non-electrical furnace without
+suffering in the least. But in presence of water, or of any liquid
+containing water, matters are different. If the temperature of an
+acetylene generator rises to such an extent that part of the gas is
+polymerised into tar, that tar naturally tends to coat the residual
+carbide lumps, and, being greasy in character, more or less completely
+protects the interior from further attack. Action of this nature not only
+means that the acetylene is diminished in quantity and quality by partial
+decomposition, but it also means that the make is smaller owing to
+imperfect decomposition of the carbide: while over and above this is the
+liability to nuisance or danger when a mass of solid residue containing
+some unaltered calcium carbide is removed from the apparatus and thrown
+away. In fact, whenever the residue of a generator is not so saturated
+with excess of water as to be of a creamy consistency, it should be put
+into an uncovered vessel in the open air, and treated with some ten times
+its volume of water before being run into any drain or closed pipe where
+an accumulation of acetylene may occur. Even at temperatures far below
+those needed to determine a production of tar or an oily coating on the
+carbide, if water attacks an excess of calcium carbide somewhat rapidly,
+there is a marked tendency for the carbide to be "baked" by the heat
+produced; the slaked lime adhering to the lumps as a hard skin which
+greatly retards the penetration of more water to the interior.
+
+COLOUR OF SPENT CARBIDE.--In the early days of the industry, it was
+frequently taken for granted that any degradation in the colour of the
+spent lime left in an acetylene generator was proof that overheating had
+taken place during the decomposition of the carbide. Since both calcium
+oxide and hydroxide are white substances, it was thought that a brownish,
+greyish, or blackish residue must necessarily point to incipient
+polymerisation of the gas. This view would be correct if calcium carbide
+were prepared in a state of chemical purity, for it also is a white body.
+Commercial carbide, however, is not pure; it usually contains some
+foreign matter which tints the residue remaining after gasification. When
+a manufacturer strives to give his carbide the highest gas-making power
+possible he frequently increases the proportion of carbon in the charge
+submitted to electric smelting, until a small excess is reached, which
+remains in the free state amongst the finished carbide. After
+decomposition the fine particles of carbon stain the moist lime a bluish
+grey tint, the depth of shade manifestly depending upon the amount
+present. If such a sludge is copiously diluted with water, particles of
+carbon having the appearance and gritty or flaky nature of coke often
+rise to the surface or fall to the bottom of the liquid; whence they can
+easily be picked out and identified as pure or impure carbon by simple
+tests. Similarly the lime or carbon put into the electric furnace may
+contain small quantities of compounds which are naturally coloured; and
+which, reappearing in the sludge either in their original or in a
+different state of combination, confer upon the sludge their
+characteristic tinge. Spent lime of a yellowish brown colour is
+frequently to be met with in circumstances that are clearly no reproach
+to the generator. Doubtless the tint is due to the presence of some
+coloured metallic oxide or other compound which has escaped reduction in
+the electric furnace. The colour which the residual lime afterwards
+assumes may not be noticeable in the dry carbide before decomposition,
+either because some change in the colour-giving impurity takes place
+during the chemical reactions in the generator or because the tint is
+simply masked by the greyish white of the carbide and its free carbon.
+Hence it follows that a bad colour in the waste lime removed from a
+generator only points to overheating and polymerisation of the acetylene
+when corroborative evidence is obtained--such as a distinct tarry smell,
+the actual discovery of oily or tarry matters elsewhere, or a grave
+reduction in the illuminating power of the gas.
+
+MAXIMUM ATTAINABLE TEMPERATURES.--In order to discover the maximum
+temperature which can be reached in or about an acetylene generator when
+an apparatus belonging to one of the best types is fed at a proper rate
+with calcium carbide in lumps of the most suitable size, the following
+calculation may be made. In the first place, it will be assumed that no
+loss of heat by radiation occurs from the walls of the generator;
+secondly, the small quantity of heat taken up by the calcium hydroxide
+produced will be ignored; and, thirdly, the specific heat of acetylene
+will be assumed to be 0.25, which is about its most probable value. Now,
+a hand-fed carbide-to-water generator will work with half a gallon of
+water for every 1 lb. of carbide decomposed, quantities which correspond
+with 320 grammes of water per 64 grammes (1 molecular weight) of carbide.
+Of those 320 grammes of water, 18 are chemically destroyed, leaving 302.
+The decomposition of 64 grammes of commercial carbide evolves 28 large
+calories of heat. Assuming all the heat to be absorbed by the water, 28
+calories would raise 302 grammes through (28 X 1000 / 302) = 93 deg. C.,
+_i.e._, from 44.6 deg. F. to the boiling-point. Assuming all the heat to
+be communicated to the acetylene, those 28 calories would raise the 26
+grammes of gas liberated through (28 X 1000 / 26 / 0.25) = 4308 deg. C., if
+that were possible. But if, as would actually be the case, the heat were
+distributed uniformly amongst the 302 grammes of water and the 20 grammes
+of acetylene, both gas and water would be raised through the same number
+of degrees, viz., 90.8 deg. C. [Footnote: Let x = the number of large
+calories absorbed by the water; then 28 - x = those taken up by the gas.
+Then--
+
+1000x / 302 = 1000 (28 - x) / (26 X 0.25)
+
+whence x = 27.41; and 28 - x = 0.59.
+
+Therefore, for water, the rise in temperature is--
+
+27.41 X 1000 / 302 = 90.8 deg. C.;
+
+and for acetylene the rise is--
+
+0.59 X 1000 / 26 / 0.25 = 90.8 deg. C.]
+
+If the generator were designed on lines to satisfy the United States Fire
+Underwriters, it would contain 8.33 lb. of water to every 1 lb. of
+carbide attacked; identical calculations then showing that the original
+temperature of the water and gas would be raised through 53.7 deg. C.
+Provided the carbide is not charged into such an apparatus in lumps of
+too large a size, nor at too high a rate, there will be no appreciable
+amount of local overheating developed; and nowhere, therefore, will the
+rise in temperature exceed 91 deg. in the first instance, or 54 deg. C. in the
+second. Indeed it will be considerably smaller than this, because a large
+proportion of the heat evolved will be lost by radiation through the
+generator walls, while another portion will be converted from sensible
+into latent heat by causing part of the water to pass off as vapour with
+the acetylene.
+
+EFFECT OF HIGH TEMPERATURES ON GENERATORS.--As the temperature amongst
+the carbide in any generator in which water is not present in large
+excess may easily reach 200 deg. C. or upwards, no material ought to be
+employed in the construction of such generators which is not competent to
+withstand a considerable amount of heat in perfect safety. The ordinary
+varieties of soft solder applied with the bitt in all kinds of light
+metal-work usually melt, according to their composition, at about 180 deg.
+C.; and therefore this method of making joints is only suitable for
+objects that are never raised appreciably in temperature above the
+boiling-point of water. No joint in an acetylene generator, the partial
+or complete failure of which would radically affect the behaviour of the
+apparatus, by permitting the charges of carbide and of water to come into
+contact at an abnormal rate of speed, by allowing the acetylene to escape
+directly through the crack into the atmosphere, or by enabling the water
+to run out of the seal of any vessel containing gas so as to set up a
+free communication between that vessel and the air, ought ever to be made
+of soft solder--every joint of this character should be constructed
+either by riveting, by bolting, or by doubly folding the metal sheets.
+Apparently, a joint constantly immersed in water on one side cannot rise
+in temperature above the boiling-point of the liquid, even when its other
+side is heated strongly; but since, even if a generator is not charged
+with naturally hard water, its fluid contents soon become "hard" by
+dissolution of lime, there is always a liability to the deposition of
+water scale over the joint. Such water scale is a very bad heat
+conductor, as is seen in steam boilers, so that a seam coated with an
+exceedingly thin layer of scale, and heated sharply on one side, will
+rise above the boiling-point of water even if the liquid on its opposite
+side is ice-cold. For a while the film of scale may be quite water-tight,
+but after it has been heated by contact with the hot metal several times
+it becomes brittle and cracks without warning. But there is a more
+important reason for avoiding the use of plumbers' solder. It might seem
+that as the natural hard, protective skin of the metal is liable to be
+injured or removed by the bending or by the drilling or punching which
+precedes the insertion of the rivets or studs, an application of soft
+solder to such a joint should be advantageous. This is not true because
+of the influence of galvanic action. As all soft solders consist largely
+of lead, if a joint is soldered, a "galvanic couple" of lead and iron, or
+of lead and zinc (when the apparatus is built of galvanised steel), is
+exposed to the liquid bathing it; and since in both cases the lead is
+highly electro-negative to the iron or zinc, it is the iron or zinc which
+suffers attack, assuming the liquid to possess any corrosive properties
+whatever. Galvanised iron which has been injured during the joint-making
+presents a zinc-iron couple to the water, but the zinc protects the iron;
+if a lead solder is present, the iron will begin to corrode immediately
+the zinc has disappeared. In the absence of lead it is the less important
+metal, but in the presence of lead it is the more important (the
+foundation) metal which is the soluble element of the couple. Where
+practicable, joints in an acetylene generator may safely be made by
+welding or by autogenous soldering ("burning"), because no other metal is
+introduced into the system; any other process, except that of riveting or
+folding, only hastens destruction of the plant. The ideal method of
+making joints about an acetylene generator is manifestly that of
+autogenous soldering, because, as will appear in Chapter IX. of this
+book, the most convenient and efficient apparatus for performing the
+operation is the oxy-acetylene blow-pipe, which can be employed so as to
+convert two separate pieces of similar metal into one homogeneous whole.
+
+In less critical situations in an acetylene plant, such as the partitions
+of a carbide container, &c., where the collapse of the seam or joint
+would not be followed by any of the effects previously suggested, there
+is less cause for prohibiting the use of unfortified solder; but even
+here, two or three rivets, just sufficient to hold the metal in position
+if the solder should give way, are advisedly put into all apparatus. In
+other portions of an acetylene installation where a merely soldered joint
+is exposed to warm damp gas which is in process of cooling, instead of
+being bathed in hard water, an equal, though totally dissimilar, danger
+is courted. The main constituent of such solders that are capable of
+being applied with the bitt is lead; lead is distinctly soluble in soft
+or pure water; and the water which separates by condensation out of a
+warm damp gas is absolutely soft, for it has been distilled. If
+condensation takes place at or near a soldered joint in such a way that
+water trickles over the solder, by slow degrees the metallic lead will be
+dissolved and removed, and eventually a time will come when the joint is
+no longer tight to gas. In fact, if an acetylene installation is of more
+than very small dimensions, _e.g._, when it is intended to supply
+any building as large as, or larger than, the average country residence,
+if it is to give satisfaction to both constructor and purchaser by being
+quite trustworthy and, possessed of a due lease of life, say ten or
+fifteen years, it must be built of stouter materials than the light
+sheets which alone are suitable for manipulation with the soldering-iron
+or for bending in the ordinary type of metal press. Sound cast-iron,
+heavy sheet-metal, or light boiler-plate is the proper substance of which
+to construct all the important parts of a generator, and the joints in
+wrought metal must be riveted and caulked or soldered autogeneously as
+mentioned above. So built, the installation becomes much more costly to
+lay down than an apparatus composed of tinplate, zinc, or thin galvanised
+iron, but it will prove more economical in the long run. It is not too
+much to say that if ignorant and short-sighted makers in the earliest
+days of the acetylene industry had not recommended and supplied to their
+customers lightly built apparatus which has in many instances already
+begun to give trouble, to need repairs, and to fail by thorough
+corrosion--apparatus which frequently had nothing but cheapness in its
+favour--the use of the gas would have spread more rapidly than it has
+done, and the public would not now be hearing of partial or complete
+failures of acetylene installations. Each of these failures, whether
+accompanied by explosions and injury to persons or not, acts more
+powerfully to restrain a possible new customer from adopting the
+acetylene light, than several wholly successful plants urge him to take
+it up; for the average member of the public is not in a position to
+distinguish properly between the collapse of a certain generator owing to
+defective design or construction (which reflects no discredit upon the
+gas itself), and the failure of acetylene to show in practice those
+advantages that have been ascribed to it. One peculiar and noteworthy
+feature of acetylene, often overlooked, is that the apparatus is
+constructed by men who may have been accustomed to gas-making plant all
+their lives, and who may understand by mere habit how to superintend a
+chemical operation; but the same apparatus is used by persons who
+generally have no special acquaintance with such subjects, and who, very
+possibly, have not even burnt coal-gas at any period of their lives.
+Hence it happens that when some thoughtless action on the part of the
+country attendant of an acetylene apparatus is followed by an escape of
+gas from the generator, and by an accumulation of that gas in the house
+where the plant is situated, or when, in disregard of rules, he takes a
+naked light into the house and an explosion follows, the builder
+dismisses the episode as a piece of stupidity or wilful misbehaviour for
+which he can in nowise be held morally responsible; whereas the builder
+himself is to blame for designing an apparatus from which an escape of
+gas can be accompanied by sensible risks to property or life. However
+unpalatable this assertion may be, its truth cannot be controverted;
+because, short of criminal intention or insanity on the part of the
+attendant, it is in the first place a mere matter of knowledge and skill
+so to construct an acetylene plant that an escape of gas is extremely
+unlikely, even when the apparatus is opened for recharging, or when it is
+manipulated wrongly; and in the second place, it is easy so to arrange
+the plant that any disturbance of its functions which may occur shall be
+followed by an immediate removal of the surplus gas into a place of
+complete safety outside and above the generator-house.
+
+GENERATION AT LOW TEMPERATURES.--In all that has been said hitherto about
+the reaction between calcium carbide and water being instantaneous, it
+has been assumed that the two substances are brought together at or about
+the usual temperature of an occupied room, _i.e._, 15 degrees C. If,
+however, the temperature is materially lower than this, the speed of the
+reaction falls off, until at -5 degrees C., supposing the water still to
+remain liquid, evolution of acetylene practically ceases. Even at the
+freezing-point of pure water gas is produced but slowly; and if a lump of
+carbide is thrown on to a block of ice, decomposition proceeds so gently
+that the liberated acetylene may be ignited to form a kind of torch,
+while heat is generated with insufficient rapidity to cause the carbide
+to sink into the block. This fact has very important bearings upon the
+manipulation of an acetylene generator in winter time. It is evident that
+unless precautions are taken those portions of an apparatus which contain
+water are liable to freeze on a cold night; because, even if the
+generator has been at work producing gas (and consequently evolving heat)
+till late in the evening, the surplus heat stored in the plant may escape
+into the atmosphere long before more acetylene has to be made, and
+obviously while frost is still reigning in the neighbourhood. If the
+water freezes in the water store, in the pipes leading therefrom, in the
+holder seal, or in the actual decomposing chamber, a fresh batch of gas
+is either totally incapable of production, because the water cannot be
+brought into contact with the calcium carbide in the apparatus, or it can
+only be generated with excessive slowness because the carbide introduced
+falls on to solid ice. Theoretically, too, there is a possibility that
+some portion of the apparatus--a pipe in particular--may be burst by the
+freezing, owing to the irresistible force with which water expands when
+it changes into the solid condition. Probably this last contingency,
+clearly accompanied as it would be by grave risk, is somewhat remote, all
+the plant being constructed of elastic material; but in practice even a
+simple interference with the functions of a generator by freezing,
+ideally of no special moment, is highly dangerous, because of the great
+likelihood that hurried and wholly improper attempts to thaw it will be
+made by the attendant. As it has been well known for many years that the
+solidifying point of water can be lowered to almost any degree below
+normal freezing by dissolving in it certain salts in definite
+proportions, one of the first methods suggested for preventing the
+formation of ice in an acetylene generator was to employ such a salt,
+using, in fact, for the decomposition of the carbide some saline solution
+which remains liquid below the minimum night temperature of the winter
+season. Such a process, however, has proved unsuitable for the purpose in
+view; and the explanation of that fact is found in what has just been
+stated: the "water" of the generator may admittedly be safely maintained
+in the fluid state, but from so cold a liquid acetylene will not be
+generated smoothly, if at all. Moreover, were it not so, a process of
+this character is unnecessarily expensive, although suitable salts are
+very cheap, for the water of the generator is constantly being consumed,
+[Footnote: It has already been said that most generators "consume" a much
+larger volume of water than the amount corresponding with the chemical
+reaction involved: the excess of water passing into the sludge or by-
+product. Thus a considerable quantity of any anti-freezing agent must be
+thrown aside each time the apparatus is cleaned out or its fluid contents
+are run off.] and as constantly needs renewal; which means that a fresh
+batch of salt would be required every time the apparatus was recharged,
+so long as frost existed or might be expected. A somewhat different
+condition obtains in the holder of an acetylene installation. Here,
+whenever the holder is a separate item in the plant, not constituting a
+portion of the generating apparatus, the water which forms the seal of a
+rising holder, or which fills half the space of a displacement holder,
+lasts indefinitely; and it behaves equally well, whatever its temperature
+may be, so long as it retains a fluid state. This matter will be
+discussed with greater detail at the end of Chapter III. At present the
+point to be insisted on is that the temperature in any constituent of an
+acetylene installation which contains water must not be permitted to fall
+to the freezing-point; while the water actually used for decomposition
+must be kept well above that temperature.
+
+GENERATION AT HIGH TEMPERATURES.--At temperatures largely exceeding those
+of the atmosphere, the reaction between calcium carbide and water tends
+to become irregular; while at a red heat steam acts very slowly upon
+carbide, evolving a mixture of acetylene and hydrogen in place of pure
+acetylene. But since at pressures which do not materially exceed that of
+the atmosphere, water changes into vapour at 100 deg. C., above that
+temperature there can be no question of a reaction between carbide and
+liquid water. Moreover, as has been pointed out, steam or water vapour
+will continue to exist as such at temperatures even as low as the
+freezing-point so long as the vapour is suspended among the particles of
+a permanent gas. Between calcium carbide and water vapour a double
+decomposition occurs chemically identical with that between carbide and
+liquid water; but the physical effect of the reaction and its practical
+bearings are considerably modified. The quantity of heat liberated when
+30 parts by weight of steam react with 64 parts of calcium carbide should
+be essentially unaltered from that evolved when the reagent is in the
+liquid state; but the temperature likely to be attained when the speed of
+reaction remains the same as before will be considerably higher for two
+conspicuous reasons. In the first place, the specific heat of steam in is
+only 0.48, while that of liquid water is 1.0. Hence, the quantity of heat
+which is sufficient to raise the temperature of a given weight of liquid
+water through _n_ thermometric degrees, will raise the temperature
+of the same weight of water vapour through rather more than 2 _n_
+degrees. In the second place, that relatively large quantity of heat
+which in the case of liquid water merely changes the liquid into a
+vapour, becoming "latent" or otherwise unrecognisable, and which, as
+already shown, forms roughly five-sixths of the total heat needed to
+convert cold water into steam, has no analogue if the water has
+previously been vaporised by other means; and therefore the whole of the
+heat supplied to water vapour raises its sensible temperature, as
+indicated by the thermometer. Thus it appears that, except for the
+sufficient amount of cooling that can be applied to a large vessel
+containing carbide by surrounding it with a water jacket, there is no way
+of governing its temperature satisfactorily if water vapour is allowed to
+act upon a mass of carbide--assuming, of course, that the reaction
+proceeds at any moderate speed, _e.g._, at a rate much above that
+required to supply one or two burners with gas.
+
+The decomposition which with perfect chemical accuracy has been stated to
+occur quantitatively between 36 parts by weight, of water and 64 parts of
+calcium carbide scarcely ever takes place in so simple a fashion in an
+actual generator. Owing to the heat developed when carbide is in excess,
+about half the water is converted into vapour; and so the reaction
+proceeds in two stages: half the water added reacting with the carbide as
+a liquid, the other half, in a state of vapour, afterwards reacting
+similarly, [Footnote: This secondary reaction is manifestly only another
+variety of the phenomenon known as "after-generation" (cf. _ante_).
+After-generation is possible between calcium carbide and mechanically
+damp slaked lime, between carbide and damp gas, or between carbide and
+calcium hydroxide, as opportunity shall serve. In all cases the carbide
+must be in excess.] or hardly reacting at all, as the case may be.
+Suppose a vessel, A B, somewhat cylindrical in shape, is charged with
+carbide, and that water is admitted at the end called A. Suppose now (1)
+that the exit for gas is at the opposite end, B. As the lumps near A are
+attacked by half the liquid introduced, while the other half is changed
+into steam, a current, of acetylene and water vapour travels over the
+charge lying between the decomposing spot and the end B. During its
+passage the second half of the water, as vapour, reacts with the excess
+of carbide, the first make of acetylene being dried, and more gas being
+produced. Thus a second quantity of heat is developed, equal by theory to
+that previously evolved; but a second elevation in temperature, far more
+serious, and far less under control, than the former also occurs; and
+this is easily sufficient to determine some of those undesirable effects
+already described. Digressing for a moment, it may be admitted that the
+desiccation of the acetylene produced in this manner is beneficial, even
+necessary; but the advantages of drying the gas at this period of its
+treatment are outweighed by the concomitant disadvantages and by the
+later inevitable remoistening thereof. Suppose now (2) that both the
+water inlet and the gas exit of the carbide cylinder are at the same end,
+A. Again half the added water, as liquid, reacts with the carbide it
+first encounters, but the hot stream of damp gas is not permitted to
+travel over the rest of the lumps extending towards B: it is forced to
+return upon its steps, leaving B practically untouched. The gas
+accordingly escapes from the cylinder at A still loaded with water
+vapour, and for a given weight of water introduced much less acetylene is
+evolved than in the former case. The gas, too, needs drying somewhere
+else in the plant; but these defects are preferable to the apparent
+superiority of the first process because overheating is, or can be, more
+thoroughly guarded against.
+
+PRESSURE IN GENERATORS.--Inasmuch as acetylene is prone to dissociate or
+decompose into its elements spontaneously whenever its pressure reaches 2
+atmospheres or 30 lb. per square inch, as well as when its temperature at
+atmospheric pressure attains 780 deg. C., no pressure approaching that of 2
+atmospheres is permissible in the generator. A due observance of this
+rule, however, unlike a proper maintenance of a low temperature in an
+acetylene apparatus, is perfectly easy to arrange for. The only reason
+for having an appreciable positive pressure in any form of generating
+plant is that the gas may be compelled to travel through the pipes and to
+escape from the burner orifices; and since the plant is only installed to
+serve the burners, that pressure which best suits the burners must be
+thrown by the generator or its holder. Therefore the highest pressure it
+is ever requisite to employ in a generator is a pressure sufficient
+(_a_) to lift the gasholder bell, or to raise the water in a
+displacement holder, (_b_) to drive the gas through the various
+subsidiary items in the plant, such as washers and purifiers, (_c_)
+to overcome the friction in the service-pipes, [Footnote: This friction
+manifestly causes a loss of pressure, _i.e._, a fall in pressure, as
+a gas travels along a pipe; and, as will be shown in Chapter VII., it is
+the fall in pressure in a pipe rather than the initial pressure at which
+a gas enters a pipe that governs the volume of gas passing through that
+pipe. The proper behaviour and economic working of a burner (acetylene or
+other, luminous or incandescent) naturally depend upon the pressure in
+the pipe to which the burner is immediately attached being exactly suited
+to the design of that burner, and have nothing to do with the fall in
+pressure occurring in the delivery pipes. It is therefore necessary to
+keep entirely separate the ideas of proper burner pressure and of maximum
+desirable fall in pressure within the service due to friction.] and
+(d) to give at the points of combustion a pressure which is
+required by the particular burners adopted. In all except village or
+district installations, (_c_) may be virtually neglected. When the
+holder has a rising bell, (_a_) represents only an inch or so of
+water; but if a displacement holder is employed the pressure needed to
+work it is entirely indeterminate, being governed by the size and shape
+of the said holder. It will be argued in Chapter III. that a rising
+holder is always preferable to one constructed on the displacement
+principle. The pressure (d) at the burners may be taken at 4
+inches of water as a maximum, the precise figure being dependent upon the
+kind of burners--luminous, incandescent, boiling, &c.--attached to the
+main. The pressure (_b_) also varies according to circumstances, but
+averages 2 or 3 inches. Thus a pressure in the generator exceeding that
+of the atmosphere by some 12 inches of water--_i.e._, by about 7
+oz., or less than half a pound per square inch--is amply sufficient for
+every kind of installation, the less meritorious generators with
+displacement holders only excepted. This pressure, it should be noted, is
+the net or effective pressure, the pressure with which the gas raises the
+liquid in a water-gauge glass out of the level while the opposite end of
+the water column is exposed to the atmosphere. The absolute pressure in a
+vessel containing gas at an effective pressure of 12 inches of water is 7
+oz. plus the normal, insensible pressure of the atmosphere itself--say
+15-1/4 lb. per square inch. The liquid in a barometer which measures the
+pressure of the atmosphere stands at a height of 30 inches only, because
+that liquid is mercury, 13.6 times as heavy as water. Were it filled with
+water the barometer would stand at (30 X 13.6) = 408 inches, or 34 feet,
+approximately. Gas pressures are always measured in inches of water
+column, because expressed either as pounds per square inch or as inches
+of mercury, the figures would be so small as to give decimals of unwieldy
+length.
+
+It would of course be perfectly safe so to arrange an acetylene plant
+that the pressure in the generating chamber should reach the 100 inches
+of water first laid down by the Home Office authorities as the maximum
+allowable. There is, however, no appreciable advantage to be gained by so
+doing, or by exceeding that pressure which feeds the burners best. Any
+higher original pressure involves the use of a governor at the exit of
+the plant, and a governor is a costly and somewhat troublesome piece of
+apparatus that can be dispensed with in most single installations by a
+proper employment of a well-balanced rising holder.
+
+
+
+CHAPTER III
+
+THE GENERAL PRINCIPLES OF ACETYLENE GENERATION--ACETYLENE GENERATING
+APPARATUS
+
+Inasmuch as acetylene is produced by the mere interaction of calcium
+carbide and water, that is to say, by simply bringing those two
+substances in the cold into mutual contact within a suitable closed
+space, and inasmuch as calcium carbide can always be purchased by the
+consumer in a condition perfectly fit for immediate decomposition, the
+preparation of the gas, at least from the theoretical aspect, is
+characterised by extreme simplicity. A cylinder of glass or metal, closed
+at one end and open at the other, filled with water, and inverted in a
+larger vessel containing the same liquid, may be charged almost
+instantaneously with acetylene by dropping into the basin a lump of
+carbide, which sinks to the bottom, begins to decompose, and evolves a
+rapid current of gas, displacing the water originally held in the
+inverted cylinder or "bell." If a very minute hole is drilled in the top
+of the floating bell, acetylene at once escapes in a steady stream, being
+driven out by the pressure of the cylinder, the surplus weight of which
+causes it to descend into the water of the basin as rapidly as gas issues
+from the orifice. As a laboratory experiment, and provided the bell has
+been most carefully freed from atmospheric air in the first instance,
+this escaping gas may be set light to with a match, and will burn with a
+more or loss satisfactory flame of high illuminating power. Such is an
+acetylene generator stripped of all desirable or undesirable adjuncts,
+and reduced to its most elementary form; but it is needless to say that
+so simple an apparatus would not in any way fulfil the requirements of
+everyday practice.
+
+Owing to the inequality of the seasons, and to the irregular nature of
+the demand for artificial light and heat in all households, the capacity
+of the plant installed for the service of any institution or district
+must be amply sufficient to meet the consumption of the longest winter
+evening--for, as will be shown in the proper place, attempts to make an
+acetylene generator evolve gas more quickly than it is designed to do are
+fraught with many objections--while the operation of the plant, must be
+under such thorough control that not only can a sudden and unexpected
+demand for gas be met without delay, but also that a sudden and
+unexpected interruption or cessation of the demand shall not be followed
+by any disturbance in the working of the apparatus. Since, on the one
+hand, acetylene is produced in large volumes immediately calcium carbide
+is wetted with water, so that the gas may be burnt within a minute or two
+of its first evolution; and, on the other, that acetylene once prepared
+can be stored without trouble or appreciable waste for reasonable periods
+of time in a water-sealed gasholder closely resembling, in everything but
+size, the holders employed on coal-gas works; it follows that there are
+two ways of bringing the output of the plant into accord with the
+consumption of the burners. It is possible to make the gas only as and
+when it is required, or it is possible in the space of an hour or so,
+during the most convenient part of the day, to prepare sufficient to last
+an entire evening, storing it in a gasholder till the moment arrives for
+its combustion. It is clear that an apparatus needing human attention
+throughout the whole period of activity would be intolerable in the case
+of small installations, and would only be permissible in the case of
+larger ones if the district supplied with gas was populous enough to
+justify the regular employment of two men at least in or about the
+generating station. But with the conditions obtaining in such a country
+as Great Britain, and in other lands where coal is equally cheap and
+accessible, if a neighbourhood was as thickly populated as has been
+suggested, it would be preferable on various grounds to lay down a coal-
+gas or electricity works; for, as has been shown in the first chapter,
+unless a very material fall in the price of calcium carbide should take
+place--a fall which at present is not to be expected--acetylene can only
+be considered a suitable and economical illuminant and heating agent for
+such places as cannot be provided cheaply with coal-gas or electric
+current. To meet this objection, acetylene generators have been invented
+in which, broadly speaking, gas is only produced when it is required,
+control of the chemical reaction devolving upon some mechanical
+arrangement. There are, therefore, two radically different types of
+acetylene apparatus to be met with, known respectively as "automatic" and
+"non-automatic" generators. In a non-automatic generator the whole of the
+calcium carbide put into the apparatus is more or less rapidly
+decomposed, and the entire volume of gas evolved from it is collected in
+a holder, there to await the moment of consumption. In an automatic
+apparatus, by means of certain devices which will be discussed in their
+proper place, the act of turning on a burner-tap causes some acetylene to
+be produced, and the act of turning it off brings the reaction to an end,
+thus obviating the necessity for storage. That, at any rate, is the
+logical definition of the two fundamentally different kinds of generator:
+in automatic apparatus the decomposition of the carbide is periodically
+interrupted in such fashion as more or less accurately to synchronise
+with the consumption of gas; in the non-automatic variety decomposition
+proceeds without a break until the carbide vessels are empty.
+Unfortunately a somewhat different interpretation of these two words has
+found frequent acceptance, a generator being denominated non-automatic or
+automatic according as the holder attached to it is or is not large
+enough to store the whole of the acetylene which the charge of carbide is
+capable of producing if it is decomposed all at once. Apart from the fact
+that a holder, though desirable, is not an absolutely indispensable part
+of an acetylene plant, the definition just quoted was sufficiently free
+from objection in the earliest days of the industry; but now efficient
+commercial generators are to be met with which become either automatic or
+non-automatic according to the manner of working them, while some would
+be termed non-automatic which comprise mechanism of a conspicuously self-
+acting kind.
+
+AUTOMATIC AND NON-AUTOMATIC GENERATORS.--Before proceeding to a detailed
+description of the various devices which may be adopted to render an
+acetylene generator automatic in action, the relative advantages of
+automatic and non-automatic apparatus, irrespective of type, from the
+consumer's point of view may be discussed. The fundamental idea
+underlying the employment of a non-automatic generator is that the whole
+of the calcium carbide put into the apparatus shall be decomposed into
+acetylene as soon after the charge is inserted as is natural in the
+circumstances; so that after a very brief interval of time the generating
+chambers shall contain nothing but spent lime and water, and the holder
+be as full of gas as is ever desirable. In an automatic apparatus, the
+fundamental idea is that the generating chamber, or one at least of
+several generating chambers, shall always contain a considerable quantity
+of undecomposed carbide, and some receptacle always contain a store of
+water ready to attack that carbide, so that whenever a demand for gas
+shall arise everything may be ready to meet it. Inasmuch as acetylene is
+an inflammable gas, it possesses all the properties characteristic of
+inflammable gases in general; one of which is that it is always liable to
+take fire in presence of a spark or naked light, and another of which is
+that it is always liable to become highly explosive in presence of a
+naked light or spark if, accidentally or otherwise, it becomes mixed with
+more than a certain proportion of air. On the contrary, in the complete
+absence of liquid or vaporised water, calcium carbide is almost as inert
+a body as it is possible to imagine: for it will not take fire, and
+cannot in any circumstances be made to explode. Hence it may be urged
+that a non-automatic generator, with its holder always containing a large
+volume of the actually inflammable and potentially explosive acetylene,
+must invariably be more dangerous than an automatic apparatus which has
+less or practically no ready-made gas in it, and which simply contains
+water in one chamber and unaltered calcium carbide in another. But when
+the generating vessels and the holder of a non-automatic apparatus are
+properly designed and constructed, the gas in the latter is acetylene
+practically free from air, and therefore while being, as acetylene
+inevitably is, inflammable, is devoid of explosive properties, always
+assuming, as must be the case in a water-sealed holder, that the
+temperature of the gas is below 780 deg. C.; and also assuming, as must
+always be the case in good plant, that the pressure under which the gas
+is stored remains less than two atmospheres absolute. It is perfectly
+true that calcium carbide is non-inflammable and non-explosive, that it
+is absolutely inert and incapable of change; but so comprehensive an
+assertion only applies to carbide in its original drum, or in some
+impervious vessel to which moisture and water have no access. Until it is
+exhausted, an automatic acetylene generator contains carbide in one place
+and water in another, dependence being put upon some mechanical
+arrangement to prevent the two substances coming into contact
+prematurely. Many of the devices adopted by builders of acetylene
+apparatus for keeping the carbide and water separate, and for mixing them
+in the requisite quantities when the proper time arrives, are as
+trustworthy, perhaps, as it is possible for any automatic gear to be; but
+some are objectionably complicated, and a few are positively inefficient.
+There are two difficulties which the designer of automatic mechanism has
+to contend with, and it is doubtful whether he always makes a sufficient
+allowance for them. The first is that not only must calcium carbide and
+liquid water be kept out of premature contact, but that moisture, or
+vapour of water, must not be allowed to reach the carbide; or
+alternatively, that if water vapour reaches the carbide too soon, the
+undesired reaction shall not determine overheating, and the liberated gas
+be not wasted or permitted to become a source of danger. The second
+difficulty encountered by the designer of automata is so to construct his
+apparatus that it shall behave well when attended to by completely
+unskilled labour, that it shall withstand gross neglect and resist
+positive ill-treatment or mismanagement. If the automatic principle is
+adopted in any part of an acetylene apparatus it must be adopted
+throughout, so that as far as possible--and with due knowledge and skill
+it is completely possible--nothing shall be left dependent upon the
+memory and common sense of the gasmaker. For instance, it must not be
+necessary to shut a certain tap, or to manipulate several cocks before
+opening the carbide vessel to recharge it; it must not be possible for
+gas to escape backwards out of the holder; and either the carbide-feed
+gear or the water-supply mechanism (as the case may be) must be
+automatically locked by the mere act of taking the cover off the carbide
+store, or of opening the sludge-cock at the bottom. It would be an
+advantage, even, if the purifiers and other subsidiary items of the plant
+were treated similarly, arranging them in such fashion that gas should be
+automatically prevented from escaping out of the rest of the apparatus
+when any lid was removed. In fact, the general notion of interlocking,
+which has proved so successful in railway signal-cabins and in
+carburetted water gas-plant for the prevention of accidents duo to
+carelessness or overnight, might be copied in principle throughout an
+acetylene installation whenever the automatic system is employed.
+
+It is no part of the present argument, to allege that automatic
+generators are, and must always be, inherently dangerous. Automatic
+devices of a suitable kind may be found in plenty which are remarkably
+simple and highly trustworthy; but it would be too bold a statement to
+say that any such arrangement is incapable of failure, especially when
+put into the hands of a person untrained in the superintendence of
+machinery. The more reliable a piece of automatic mechanism proves itself
+to be, the more likely is it to give trouble and inconvenience and
+utterly to destroy confidence when it does break down; because the better
+it has behaved in the past, and the longer it has lasted without
+requiring adjustment, the less likely is it that the attendant will be at
+hand when failure occurs. By suitable design and by an intelligent
+employment of safety-valves and blow-off pipes (which will be discussed
+in their proper place) it is quite easy to avoid the faintest possibility
+of danger arising from an increase of pressure or an improper
+accumulation of gas inside the plant or inside the building containing
+the plant; but every time such a safety-valve or blow-off pipe comes into
+action a waste of gas occurs, which means a sacrifice of economy, and
+shows that the generator is not working as it should.
+
+As glass is a fragile and brittle substance, and as it is not capable of
+bearing large, rapid, and oft-repeated alterations of temperature in
+perfect safety, it is not a suitable material for the construction of
+acetylene apparatus or of portions thereof. Hence it follows that a
+generator must be built of some non-transparent material which prevents
+the interior being visible when the apparatus is at work. Although it is
+comparatively easy, by the aid of a lamp placed outside the generator-
+shed in such a position as to throw its beams of light through a window
+upon the plant inside, to charge a generator after dark; and although it
+is possible, without such assistance, by methodical habits and a
+systematic arrangement of utensils inside the building to charge a
+generator even in perfect darkness, such an operation is to be
+deprecated, for it is apt to lead to mistakes, it prevents any slight
+derangement in the installation from being instantly noticed, and it
+offers a temptation to the attendant to break rules and to take a naked
+light with him. On all those grounds, therefore, it is highly desirable
+that every manipulation connected with a generator shall be effected
+during the daytime, and that the apparatus-house shall be locked up
+before nightfall. But owing to the irregular habits engendered by modern
+life it is often difficult to know, during any given day, how much gas
+will be required in the ensuing evening; and it therefore becomes
+necessary always to have, as ready-made acetylene, or as carbide in a
+proper position for instant decomposition, a patent or latent store of
+gas more than sufficient in quantity to meet all possible requirements.
+Now, as already stated, a non-automatic apparatus has its store of
+material in the form of gas in a holder; and since this is preferably
+constructed on the rising or telescopic principle, a mere inspection of
+the height of the bell--on which, if preferred, a scale indicating its
+contents in cubic feet or in burner-hours may be marked--suffices to show
+how near the plant is to the point of exhaustion. In many types of
+automatic apparatus the amount of carbide remaining undecomposed at any
+moment is quite unknown, or at best can only be deduced by a tedious and
+inexact calculation; although in some generators, where the store of
+carbide is subdivided into small quantities, or placed in several
+different receptacles, an inspection of certain levers or indicators
+gives an approximate idea as to the capacity of the apparatus for further
+gas production. In any case the position of a rising holder is the most
+obvious sign of the degree of exhaustion of a generator; and therefore,
+to render absolutely impossible a failure of the light during an evening,
+a non-automatic generator fitted with a rising holder is best.
+
+Since calcium carbide is a solid body having a specific gravity of 2.2,
+water being unity, and since 1 cubic foot of water weighs 62.4 lb., in
+round numbers 137 lb. of _compact_ carbide only occupy 1 cubic foot
+of space. Again, since acetylene is a gas having a specific gravity of
+0.91, air being unity, and since the specific gravity of air, water being
+unity, is 0.0013, the specific gravity of acetylene, water being unity,
+is roughly O.00116. Hence 1 cubic foot of acetylene weighs roughly 0.07
+lb. Furthermore, since 1 lb. of good carbide evolves 5 cubic feet of gas
+on decomposition with water, acetylene stored at atmospheric pressure
+occupies roundly 680 times as much space as the carbide from which it has
+been evolved. This figure by no means represents the actual state of
+affairs in a generator, because, as was explained in the previous
+chapter, a carbide vessel cannot be filled completely with solid; and,
+indeed, were it so "filled," in ordinary language, much of its space
+would be still occupied with air. Nevertheless it is incontrovertible
+that an acetylene plant calculated to supply so many burners for so long
+a period of time must be very much larger if it is constructed on the
+non-automatic principle, when the carbide is decomposed all at once, than
+if the automatic system is adopted, when the solid remains unattacked
+until a corresponding quantity of gas is required for combustion. Clearly
+it is the storage part of a non-automatic plant alone which must be so
+much larger; the actual decomposing chambers may be of the same size or
+even smaller, according to the system of generation to which the
+apparatus belongs. In practice this extra size of the non-automatic plant
+causes it to exhibit two disadvantages in comparison with automatic
+apparatus, disadvantages which are less serious than they appear, or than
+they may easily be represented to be. In the first place, the non-
+automatic generator requires more space for its erection. If acetylene
+were an illuminating agent suitable for adoption by dwellers in city or
+suburb, where the back premises and open-air part of the messuage are
+reduced to minute proportions or are even non-existent, this objection
+might well be fatal. But acetylene is for the inhabitant of a country
+village or the occupier of an isolated country house; and he has usually
+plenty of space behind his residence which he can readily spare. In the
+second place, the extra size of the non-automatic apparatus makes it more
+expensive to construct and more costly to instal. It is more cosily to
+construct and purchase because of its holder, which must be well built on
+a firm foundation and accurately balanced; it is more costly to instal
+because a situation must be found for the erection of the holder, and the
+apparatus-house may have to be made large enough to contain the holder as
+well as the generator itself. As regards the last point, it may be said
+at once that there is no necessity to place the holder under cover: it
+may stand out of doors, as coal-gas holders do in England, for the seal
+of the tank can easily be rendered frost-proof, and the gas itself is not
+affected by changes of atmospheric temperature beyond altering somewhat
+in volume. In respect of the other objections, it must be remembered that
+the extra expense is one of capital outlay alone, and therefore only
+increases the cost of the light by an inappreciable amount, representing
+interest and depreciation charges on the additional capital expenditure.
+The increased cost of a year's lighting due to these charges will amount
+to only 10 or 15 per cent, on the additional capital sunk. The extra
+capital sunk does not in any way increase the maintenance charges; and
+if, by having a large holder, additional security and trustworthiness are
+obtained, or if the holder leads to a definite, albeit illusive, sense of
+extra security and trustworthiness, the additional expenditure may well
+be permissible or even advantageous.
+
+The argument is sometimes advanced that inasmuch as for the same, or a
+smaller, capital outlay as is required to instal a non-automatic
+apparatus large enough to supply at one charging the maximum amount of
+light and heat that can ever be needed on the longest winter's night, an
+automatic plant adequate to make gas for two or three evenings can be
+laid down, the latter must be preferable, because the attendant, in the
+latter case, will only need to enter the generator-house two or three
+times a week. Such an argument is defective because it ignores the
+influence of habit upon the human being. A watch which must be wound
+every day, or a clock which must be wound every week, on a certain day of
+the week, is seldom permitted to run down; but a watch requiring to be
+re-wound every other day, or a fourteen-day clock (used as such), would
+rarely be kept going. Similarly, an acetylene generator might be charged
+once a week or once a day without likelihood of being forgotten; but the
+operation of charging at irregular intervals would certainly prove a
+nuisance. With a non-automatic apparatus containing all its gas in the
+holder, the attendant would note the position of the bell each morning,
+and would introduce sufficient carbide to fill the holder full, or partly
+full, as the case might be; with an automatic apparatus he would be
+tempted to trust that the carbide holders still contained sufficient
+material to last another night.
+
+The automatic system of generating acetylene has undoubtedly one
+advantage in those climates where frost tends to occur frequently, but
+only to prevail for a short period. As the apparatus is in operation
+during the evening hours, the heat evolved will, or can be made to,
+suffice to protect the apparatus from freezing until the danger has
+passed; whereas if the gas is generated of a morning in a non-automatic
+apparatus the temperature of the plant may fall to that of the atmosphere
+before evening, and some portion may freeze unless special precautions
+are taken to protect it.
+
+It was shown in Chapter II that overheating is one of the chief troubles
+to be guarded against in acetylene generators, and that the temperature
+attained is a function of the speed at which generation proceeds. Seeing
+that in an automatic apparatus the rate of decomposition depends on the
+rate at which gas is being burnt, while in a non-automatic generator it
+is, or may be, under no control, the critic may urge that the reaction
+must take place more slowly and regularly, and the maximum temperature
+therefore be lower, when the plant works automatically. This may be true
+if the non-automatic generator is unskilfully designed or improperly
+manipulated; but it is quite feasible to arrange an apparatus, especially
+one of the carbide-to-water or of the flooded-compartment type, in such
+fashion that overheating to an objectionable extent is rendered wholly
+impossible. In a non-automatic apparatus the holder is nothing but a
+holder and may be placed wherever convenient, even at a distance from the
+generating plant; in an automatic apparatus the holder, or a small
+similarly constructed holder placed before the main storage vessel, has
+to act as a water-supply governor, as the releasing gear for certain
+carbide-food mechanism, or indeed as the motive power of such mechanism;
+and accordingly it must be close to the water or carbide store, and more
+or less intimately connected by means of levers, or the like, with the
+receptacle in which decomposition occurs. Sometimes the holder surrounds,
+or is otherwise an integral part of, the decomposing chamber, the whole
+apparatus being made self-contained or a single structure with the object
+of gaining compactness. But it is evident that such methods of
+construction render additionally awkward, or even hazardous, any repair
+or petty operation to the generating portion of the plant; while the more
+completely the holder is isolated from the decomposing vessels the more
+easily can they be cleaned, recharged, or mended, without blowing off the
+stored gas and without interfering with the action of any burners that
+may be alight at the time. Owing to the ingenuity of inventors, and the
+experience they have acquired in the construction of automatic acetylene
+apparatus during the years that the gas has been in actual employment, it
+is going too far boldly to assert that non-automatic generators are
+invariably to be preferred before their rivals. Still in view of the
+nature of the labour which is likely to be bestowed on any domestic
+plant, of the difficulty in having repairs or adjustments done quickly in
+outlying country districts, and of the inconvenience, if not risk,
+attending upon any failure of the apparatus, the greater capital outlay,
+and the larger space required by non-automatic generators are in most
+instances less important than the economy in space and prime cost
+characteristic of automatic machines when the defects of each are weighed
+fairly in the balance. Indeed, prolonged experience tends to show that a
+selection between non-automatic and automatic apparatus may frequently be
+made on the basis of capacity. A small plant is undoubtedly much more
+convenient if automatic; a very large plant, such as that intended for a
+public supply, is certainly better if non-automatic, but between these
+two extremes choice may be exercised according to local conditions.
+
+CONTROL OF THE CHEMICAL REACTION.--Coming now to study the principles
+underlying the construction of an acetylene generator more closely it
+will be seen that as acetylene is produced by bringing calcium carbide
+into contact with water, the chemical reaction may be started either by
+adding the carbide to the water, or by adding the water to the carbide.
+Similarly, at least from the theoretical aspect, the reaction, may be
+caused to stop by ceasing to add carbide to water, or by ceasing to add
+water to carbide. Apparently if water is added by degrees to carbide,
+until the carbide is exhausted, the carbide must always be in excess; and
+manifestly, if carbide is added in small portions to water, the water
+must always be in excess, which, as was argued in Chapter II., is
+emphatically the more desirable position of affairs. But it in quite
+simple to have carbide present in large excess of the water introduced
+when the whole generator is contemplated, and yet to have the water
+always in chemical excess in the desired manner; because to realise the
+advantages of having water in excess, it is only necessary to subdivide
+the total charge of carbide into a number of separate charges which are
+each so small that more than sufficient water to decompose and flood one
+of them is permitted to enter every time the feed mechanism comes into
+play, or (in a non-automatic apparatus) every time the water-cock is
+opened; so arranging the charges that each one is protected from the
+water till its predecessor, or its predecessor, have been wholly
+decomposed. Thus it is possible to regard either the carbide or the water
+as the substance which has to be brought into contact with the other in
+specified quantity. It is perhaps permissible to repeat that in the
+construction of an automatic generator there is no advantage to be gained
+from regulating the supply of both carbide and water, because just as the
+mutual decomposition will begin immediately any quantity of the one meets
+any quantity of the other, so the reaction will cease (except in one case
+owing to "after-generation") directly the whole of that material which is
+not in chemical excess has been consumed-quite independently of the
+amount of the other material left unattacked. Being a liquid, and
+possessing as such no definite shape or form of its own irrespective of
+the vessel in which it is held, water is by far the more convenient of
+the two substances to move about or to deliver in predetermined volume to
+the decomposing chamber. A supply of water can be started instantaneously
+or cut oil as promptly by the movement of a cock or valve of the usual
+description; or it may be allowed to run down a depending pipe in
+obedience to the law of gravitation, and stopped from running down such a
+pipe by opposing to its passage a gas pressure superior to that
+gravitational force. In any one of several obvious ways the supply of
+water to a mass of carbide may be controlled with absolute certainty, and
+therefore it should apparently follow that the make of acetylene should
+be under perfect control by controlling the water current. On the other
+hand, unless made up into balls or cartridges of some symmetrical form,
+calcium carbide exists in angular masses of highly irregular shape and
+size. Its lumps alter in shape and size directly liquid water or moisture
+reaches them; a loose more or loss gritty powder, or a damp cohesive mud,
+being produced which is well calculated to choke any narrow aperture or
+to jam any moving valve. It is more difficult, therefore, by mechanical
+agency to add a supply of carbide to a mass of water than to introduce a
+supply of water to a stationary mass of carbide; and far more difficult
+still to bring the supply of carbide under perfect control with the
+certainty that the movement shall begin and stop immediately the proper
+time arrives.
+
+But assuming the mechanical difficulties to be satisfactorily overcome,
+the plan of adding carbide to a stationary mass of water has several
+chemical advantages, first, because, however the generator be
+constructed, water will be in excess throughout the whole time of gas
+production; and secondly, because the evolution of acetylene will
+actually cease completely at the moment when the supply of carbide is
+interrupted. There is, however, one particular type of generator in which
+as a matter of fact the carbide is the moving constituent, viz., the
+"dipping" apparatus (cf. _infra_), to which these remarks do not
+apply; but this machine, as will be seen directly, is, illogically
+perhaps, but for certain good reasons, classed among the water-to-carbide
+apparatus. All the mechanical advantages are in favour, as just
+indicated, of making water the moving substance; and accordingly, when
+classified in the present manner, a great majority of the generators now
+on the markets are termed water-to-carbide apparatus. Their disadvantages
+are twofold, though these may be avoided or circumvented: in all types
+save one the carbide is in excess at the immediate place and time of
+decomposition; and in all types without exception the carbide in the
+whole of the generator is in excess, so that the phenomenon of "after-
+generation" occurs with more or less severity. As explained in the last
+chapter, after-generation is the secondary production of acetylene which
+takes place more or less slowly after the primary reaction is finished,
+proceeding either between calcium hydroxide, merely damp lime, or damp
+gas and calcium carbide, with an evolution of more acetylene. As it is
+possible, and indeed usual, to fit a holder of some capacity even to an
+automatic generator, the simple fact that more acetylene is liberated
+after the main reaction is over does not matter, for the gas can be
+safely stored without waste and entirely without trouble or danger. The
+real objection to after-generation is the difficulty of controlling the
+temperature and of dissipating the heat with which the reaction is
+accompanied. It will be evident that the balance of advantage, weighing
+mechanical simplicity against chemical superiority, is somewhat even
+between carbide-to-water and water-to-carbide generators of the proper
+type; but the balance inclines towards the former distinctly in the ease
+of non-automatic apparatus, and points rather to the latter when
+automatism is desired. In the early days of the industry it would have
+been impossible to speak so favourably of automatic carbide-to-water
+generators, for they were at first constructed with absurdly complicated
+and unreliable mechanism; but now various carbide-feed gears have been
+devised which seem to be trustworthy even when carbide not in cartridge
+form is employed.
+
+NON-AUTOMATIC CARBIDE-TO-WATER GENERATORS.--There is little to be said in
+the present place about the principles underlying the construction of
+non-automatic generators. Such apparatus may either be of the carbide-to-
+water or the water-to-carbide type. In the former, lumps of carbide are
+dropped by hand down a vertical or sloping pipe or shoot, which opens at
+its lower end below the water-level of the generating chamber, and which
+is fitted below its mouth with a deflector to prevent the carbide from
+lodging immediately underneath that mouth. The carbide falls through the
+water which stands in the shoot itself almost instantaneously, but during
+its momentary descent a small quantity of gas is evolved, which produces
+an unpleasant odour unless a ventilating hood is fixed above the upper
+end of the tube. As the ratio of cubical contents to superficial area of
+a lump is greater as the lump itself is larger, and as only the outer
+surface of the lump can be attacked by the water in the shoot during its
+descent, carbide for a hand-fed carbide-to-water generator should be in
+fairly large masses--granulated material being wholly unsuitable--and
+this quite apart from the fact that large carbide is superior to small in
+gas-making capacity, inasmuch as it has not suffered the inevitable
+slight deterioration while being crushed and graded to size. If carbide
+is dropped too rapidly into such a generator which is not provided with a
+false bottom or grid for the lumps to rest upon, the solid is apt to
+descend among a mass of thick lime sludge produced at a former operation,
+which lies at the bottom of the decomposing chamber; and here it may be
+protected from the cooling action of fresh water to such an extent that
+its surface is baked or coated with a hard layer of lime, while
+overheating to a degree far exceeding the boiling-point of water may
+occur locally. When, however, it falls upon a grid placed some distance
+above the bottom of the water vessel, the various convection currents set
+up as parts of the liquid become warm, and the mechanical agitations
+produced by the upward current of gas rinse the spent lime from the
+carbide, and entirely prevent overheating, unless the lumps are
+excessively large in size. If the carbide charged into a hand-fed
+generator is in very large lumps there is always a possibility that
+overheating may occur in the centre of the masses, due to the baking of
+the exterior, even if the generator is fitted with a reaction grid.
+Manifestly, when carbide in lumps of reasonable size is dropped into
+excess of water which is not merely a thick viscid cream of lime, the
+temperature cannot possibly exceed the boiling-point--_i.e._, 100 deg.
+C.--provided always the natural convection currents of the water are
+properly made use of.
+
+The defect which is, or rather which may be, characteristic of a hand-fed
+carbide-to-water generator is a deficiency of gas yield due to
+solubility. At atmospheric temperatures and pressure 10 volumes of water
+dissolve 11 volumes of acetylene, and were the whole of the water in a
+large generator run to waste often, a sensible loss of gas would ensue.
+If the carbide falls nearly to the bottom of the water column, the rising
+gas is forced to bubble through practically the whole of the liquid, so
+that every opportunity is given it to dissolve in the manner indicated
+till the liquid is completely saturated. The loss, however, is not nearly
+so serious as is sometimes alleged, because (1) the water becomes heated
+and so loses much of its solvent power; and (2) the generator is worked
+intermittently, with sufficiently long intervals to allow the spent lime
+to settle into a thick cream, and only that thick cream is run off, which
+represents but a small proportion of the total water present. Moreover, a
+hand-fed carbide-to-water generator will work satisfactorily with only
+half a gallon [Footnote: The United States National Board of Fire
+Underwriters stipulates for the presence of 1 (American) gallon of water
+for every 1 lb. of carbide before such an apparatus is "permitted." This
+quantity of liquid might retain nearly 4 per cent. of the total acetylene
+evolved. Even this is an exaggeration; for neither her, nor in the
+corresponding figure given in the text, is any allowance made for the
+diminution in solvent power of the water as it becomes heated by the
+reaction.] of liquid present for every 1 lb. of carbide decomposed, and
+were all this water run off and a fresh quantity admitted before each
+fresh introduction of carbide, the loss of acetylene by dissolution could
+not exceed 2 per cent. of the total make, assuming the carbide to be
+capable of yielding 5 cubic feet of gas per lb. Admitting, however, that
+some loss of gas does occur in this manner, the defect is partly, if not
+wholly, neutralised by the concomitant advantages of the system: (1)
+granted that the generator is efficiently constructed, decomposition of
+the carbide is absolutely complete, so that no loss of gas occurs in this
+fashion; (2) the gas is evolved at a low temperature, so that it is
+unaccompanied, by products of polymerisation, which may block the leading
+pipes and must reduce the illuminating power; (3) the acetylene is not
+mixed with air (as always happens at the first charging of a water-to-
+carbide apparatus), which also lowers the illuminating power; and (4) the
+gas is freed from two of its three chief impurities, viz., ammonia and
+sulphuretted hydrogen, in the generating chamber itself. To prevent the
+loss of acetylene by dissolution, carbide-to-water generators are
+occasionally fitted with a reaction grid placed only just below the
+water-level, so that the acetylene has no more than 1 inch or so of
+liquid to bubble through. The principle is wrong, because hot water being
+lighter than cold, the upper layers may be raised to the boiling-point,
+and even converted into steam, while the bulk of the liquid still remains
+cold; and if the water actually surrounding the carbide is changed into
+vapour, nearly all control over the temperature attending the reaction is
+lost.
+
+The hand-fed carbide-to-water generator is very simple and, as already
+indicated, has proved itself perhaps the best type of all for the
+construction of very large installations; but the very simplicity of the
+generator has caused it more than once to be built in a manner that has
+not given entire satisfaction. As shown at L in Fig. 6, p. 84, the
+generator essentially consists of a closed cylindrical vessel
+communicating at its top with a separate rising holder. At one side as
+drawn, or disposed concentrically if so preferred, is an open-mouthed
+pipe or shoot (American "shute") having its lower open extremity below
+the water-level. Into this shoot are dropped by hand or shovel lumps of
+carbide, which fall into the water and there suffer decomposition. As the
+bottom of the shoot is covered with water, which, owing to the small
+effective gas pressure in the generator given by the holder, stands a few
+inches higher in the shoot than in the generator, gas cannot escape from
+the shoot; because before it could do so the water in the generator would
+have to fall below the level of the point _a_, being either driven
+out through the shoot or otherwise. Since the point _b_ of the shoot
+extends further into the generator than _a_, the carbide drops
+centrally, and as the bubbles of gas rise vertically, they have no
+opportunity of ascending into the shoot. In practice, the generator is
+fitted with a conical bottom for the collection of the lime sludge and
+with a cock or other aperture at the apex of the cone for the removal of
+the waste product. As it is not desirable that the carbide should be
+allowed to fall directly from the shoot into the thicker portion of the
+sludge within the conical part of the generator, one or more grids is
+usually placed in the apparatus as shown by the dotted lines in the
+sketch. It does not seem that there is any particular reason for the
+employment of more than one grid, provided the size of the carbide
+decomposed is suited to the generator, and provided the mesh of the grid
+is suited to the size of the carbide. A great improvement, however, is
+made if the grid is carried on a horizontal spindle in such a way that it
+can be rocked periodically in order to assist in freeing the lumps of
+carbide from the adhering particles of lime. As an alternative to the
+movable grid, or even as an adjunct thereto, an agitator scraping the
+conical sides of the generator may be fitted which also assists in
+ensuring a reasonably complete absence of undecomposed carbide from the
+sludge drawn off at intervals. A further point deserves attention. If
+constructed in the ideal manner shown in Fig. 6 removal of some of the
+sludge in the generator would cause the level of the liquid to descend
+and, by carelessness, the level might fall below the point _a_ at
+the base of the shoot. In these circumstances, if gas were unable to
+return from the holder, a pressure below that of the atmosphere would be
+established in the gas space of the generator and air would be drawn in
+through the shoot. This air might well prove a source of danger when
+generation was started again. Any one of three plans may be adopted to
+prevent the introduction of air. A free path may be left on the gas-main
+passing from the generator to the holder so that gas may be free to
+return and so to maintain the usual positive pressure in the decomposing
+vessel; the sludge may be withdrawn into some vessel so small in capacity
+that the shoot cannot accidentally become unsealed; or the waterspace of
+the generator may be connected with a water-tank containing a ball-valve
+attached to a constant service of water be that liquid runs in as quickly
+as sludge is removed, and the level remains always at the same height.
+The first plan is only a palliative and has two defects. In the first
+place, the omission of any non-return valve between, the generator and
+the next item in the train of apparatus is objectionable of itself; in
+the second place, should a very careless attendant withdraw too much
+liquid, the shoot might become unsealed and the whole contents of the
+holder be passed into the air of the building containing the apparatus
+through the open mouth of the shoot. The second plan is perfectly sound,
+but has the practical defect of increasing the labour of cleaning the
+generator. The third plan is obviously the best. It can indeed be adopted
+where no real constant service of water is at hand by connecting the
+generator to a water reservoir of relatively large size and by making the
+latter of comparatively large transverse area, in proportion to its
+depth; so that the escape of even a largo volume of water from the
+reservoir may not involve a large reduction in the level at which it
+stands there.
+
+The dust that always clings to lumps of carbide naturally decomposes with
+extreme rapidity when the material is thrown into the shoot of a carbide-
+to-water generator, and the sudden evolution of gas so produced has on
+more than one occasion seriously alarmed the attendant on the plant.
+Moreover, to a trifling extent the actual superficial layers of the
+carbide suffer attack before the lumps reach the true interior of the
+generator, and a small loss of gas thereby occurs through the open mouth
+of the shoot. To remove these objections to the hand-fed generator it has
+become a common practice in large installations to cause the lower end of
+the shoot to dip under the level of some oil contained in an appropriate
+receptacle, the carbide falling into a basket carried upon a horizontal
+spindle. The basket and its support are so arranged that when a suitable
+charge of carbide has been dropped into it, a partial rotation of an
+external hand-wheel lifts the basket and carbide out of the oil into an
+air-tight portion of the generator where the surplus oil can drain away
+from the lumps. A further rotation of the hand-wheel then tips the basket
+over a partition inside the apparatus, allowing the carbide to fall into
+the actual decomposing chamber. This method of using oil has the
+advantage of making the evolution of acetylene on a large scale appear to
+proceed more quietly than usual, and also of removing the dust from the
+carbide before it reaches the water of the generator. The oil itself
+obviously does not enter the decomposing chamber to any appreciable
+extent and therefore does not contaminate the final sludge. The whole
+process accordingly lies to be favourably distinguished from those other
+methods of employing oil in generators or in the treatment of carbide
+which are referred to elsewhere in this book.
+
+NON-AUTOMATIC WATER-TO-CARBIDE GENERATORS.--The only principle underlying
+the satisfactory design of a non-automatic water-to-carbide generator is
+to ensure the presence of water in excess at the spot where decomposition
+is taking place. This may be effected by employing what is known as the
+"flooded-compartment" system of construction, _i.e._, by subdividing
+the total carbide charge into numerous compartments arranged either
+vertically or horizontally, and admitting the water in interrupted
+quantities, each more than sufficient thoroughly to decompose and
+saturate the contents of one compartment, rather than in a slow, steady
+stream. It would be quite easy to manage this without adopting any
+mechanism of a moving kind, for the water might be stored in a tank kept
+full by means of a ball-valve, and admitted to an intermediate reservoir
+in a slow, continuous current, the reservoir being fitted with an
+inverted syphon, on the "Tantalus-cup" principle, so that it should first
+fill itself up, and then suddenly empty into the pipe leading to the
+carbide container. Without this refinement, however, a water-to-carbide
+generator, with subdivided charge, behaves satisfactorily as long as each
+separate charge of carbide is so small that the heat evolved on its
+decomposition can be conducted away from the solid through the water-
+jacketed walls of the vessel, or as the latent heat of steam, with
+sufficient rapidity. Still it must be remembered that a water-to-carbide
+generator, with subdivided charge, does not belong to the flooded-
+compartment type if the water runs in slowly and continuously: it is then
+simply a "contact" apparatus, and may or may not exhibit overheating, as
+well as the inevitable after-generation. All generators of the water-to-
+carbide type, too, must yield a gas containing some air in the earlier
+portions of their make, because the carbide containers can only be filled
+one-third or one-half full of solid. Although the proportion of air so
+passed into the holder may be, and usually is, far too small in amount to
+render the gas explosive or dangerous in the least degree, it may well be
+sufficient to reduce the illuminating power appreciably until it is swept
+out of the service by the purer gas subsequently generated. Moreover, all
+water-to-carbide generators are liable, as just mentioned, to produce
+sufficient overheating to lower the illuminating power of the gas
+whenever they are wilfully driven too fast, or when they are reputed by
+their makers to be of a higher productive capacity than they actually
+should be; and all water-to-carbide generators, excepting those where the
+carbide is thoroughly soaked in water at some period of their operation,
+are liable to waste gas by imperfect decomposition.
+
+DEVICES TO SECURE AUTOMATIC ACTION,--The devices which are commonly
+employed to render a generator automatic in action, that is to say, to
+control the supply of one of the two substances required in the
+intermittent evolution of gas, may be divided into two broad classes: (A)
+those dependent upon the position of a rising-holder bell, and (B) those
+dependent upon the gas pressure inside the apparatus. As the bell of a
+rising holder descends in proportion as its gaseous contents are
+exhausted, it may (A^1) be fitted with some laterally projecting pin
+which, arrived at a certain position, actuates a series of rods or
+levers, and either opens a cock on the water-supply pipe or releases a
+mechanical carbide-feed gear, the said cock being closed again or the
+feed-gear thrown out of action when the pin, rising with the bell, once
+more passes a certain position, this time in its upward path. Secondly
+(A^2), the bell may be made to carry a perforated receptacle containing
+carbide, which is dipped into the water of the holder tank each time the
+bell falls, and is lifted out of the water when it rises again. Thirdly
+(A^3), by fitting inside the upper part of the bell a false interior,
+conical in shape, the descent of the bell may cause the level of the
+water in the holder tank to rise until it is above some lateral aperture
+through which the liquid may escape into a carbide container placed
+elsewhere. These three methods are represented in the annexed diagram
+(Fig. 1). In Al the water-levels in the tank and bell remain always at
+_l_, being higher in the tank than in the bell by a distance
+corresponding with the pressure produced by the bell itself. As the bell
+falls a pin _X_ moves the lever attached to the cock on the water-
+pipe, and starts, or shuts off, a current passing from a store-tank or
+reservoir to a decomposing vessel full of carbide. It is also possible to
+make _X_ work some releasing gear which permits carbide to fall into
+water--details of this arrangement are given later on. In A^1 the water
+in the tank serves as a holder seal only, a separate quantity being
+employed for the purposes of the chemical reaction. This arrangement has
+the advantage that the holder water lasts indefinitely, except for
+evaporation in hot weather, and therefore it may be prevented from
+freezing by dissolving in it some suitable saline body, or by mixing with
+it some suitable liquid which lowers its point of solidification. It will
+be observed, too, that in A^1 the pin _X_, which derives its motive
+power from the surplus weight of the falling bell, has always precisely
+the same amount of work to do, viz., to overcome the friction of the plug
+of the water-cock in its barrel. Hence at all times the pressure
+obtaining in the service-pipe is uniform, except for a slight jerk
+momentarily given each time the cock is opened or closed. When _X_
+actuates a carbide-feed arrangement, the work it does may or may not vary
+on different occasions, as will appear hereafter. In A^2 the bell itself
+carries a perforated basket of carbide, which is submerged in the water
+when the bell falls, and lifted out again when it rises. As the carbide
+is thus wetted from below, the lower portion of the mass soon becomes a
+layer of damp slaked lime, for although the basket is raised completely
+above the water-level, much liquid adheres to the spent carbide by
+capillary attraction. Hence, even when the basket is out of the water,
+acetylene is being produced, and it is produced in circumstances which
+prevent any control over the temperature attained. The water clinging to
+the lower part of the basket is vaporised by the hot, half-spent carbide,
+and the steam attacks the upper part, so that polymerisation of the gas
+and baking of the carbide are inevitable. In the second place, the
+pressure in the service-pipe attached to A^2 depends as before upon the
+net weight of the holder bell; but here that net weight is made up of the
+weight of the bell itself, that of the basket, and that of the carbide it
+contains. Since the carbide is being gradually converted into damp slaked
+lime, it increases in weight to an indeterminate extent as the generator
+in exhausted; but since, on the other hand, some lime may be washed out
+of the basket each time it is submerged, and some of the smaller
+fragments of carbide may fall through the perforations, the basket tends
+to decrease in weight as the generator is exhausted. Thus it happens in
+A^2 that the combined weight of bell plus basket plus contents is wholly
+indefinite, and the pressure in the service becomes so irregular that a
+separate governor must be added to the installation before the burners
+can be expected to behave properly. In the third place, the water in the
+tank serves both for generation and for decomposition, and this involves
+the employment of some arrangement to keep its level fairly constant lest
+the bell should become unsealed, while protection from frost by saline or
+liquid additions is impossible. A^2 is known popularly as a "dipping"
+generator, and it will be seen to be defective mechanically and bad
+chemically. In both A^1 and A^2 the bell is constructed of thin sheet-
+metal, and it is cylindrical in shape; the mass of metal in it is
+therefore negligible in comparison with the mass of water in the tank,
+and so the level of the liquid is sensibly the same whether the bell be
+high or low. In A^3 the interior of the bell is fitted with a circular
+plate which cuts off its upper corners and leaves a circumferential space
+_S_ triangular in vertical section. This space is always full of
+air, or air and water, and has to be deducted from the available storage
+capacity of the bell. Supposing the bell transparent, and viewing it from
+above, its effective clear or internal diameter will be observed to be
+smaller towards the top than near the bottom; or since the space _S_
+is closed both against the water and against the gas, the walls of the
+bell may be said to be thicker near its top. Thus it happens that as the
+bell descends into the water past the lower angle of _S_, it begins
+to require more space for itself in the tank, and so it displaces the
+water until the levels rise. When high, as shown in the sketch marked
+A^3(a), the water-level is at _l_, below the mouth of a pipe
+_P_; but when low, as in A^3(b), the water is raised to the point
+_l'_, which is above _P_. Water therefore flows into _P_,
+whence it reaches the carbide in an attached decomposing chamber. Here
+also the water in the tank is used for decomposition as well as for
+sealing purposes, and its normal level must be maintained exactly at
+_l_, lest the mouth of _P_ should not be covered whenever the
+bell falls.
+
+[Illustration: FIG. 1.--TYPICAL METHODS OF AUTOMATIC GENERATION
+CONTROLLED BY BELL GASHOLDER.]
+
+The devices employed to render a generator automatic which depend upon
+pressure (B) are of three main varieties: (B^1) the water-level in the
+decomposing chamber may be depressed by the pressure therein until its
+surface falls below a stationary mass of carbide; (B^2) the level in a
+water-store tank may be depressed until it falls below the mouth of a
+pipe leading to the carbide vessel; (B^3) the current of water passing
+down a pipe to the decomposing chamber may be interrupted by the action
+of a pressure superior to the force of gravitation. These arrangements
+are indicated roughly in Fig. 2. In B^1, D is a hollow cylinder closed at
+all points except at the cock G and the hole E, which are always below
+the level of the water in the annulus F, the latter being open to the air
+at its top. D is rigidly fastened to the outer vessel F so that it cannot
+move vertically, and the carbide cage is rigidly fastened to D. Normally
+the water-levels are at _l_, and the liquid has access to the
+carbide through perforations in the basket. Acetylene is thus produced;
+but if G is shut, the gas is unable to escape, and so it presses
+downwards upon the water until the liquid falls in D to the dotted line
+_l"_, rising in F to the dotted line _l'_. The carbide is then
+out of water, and except for after-generation, evolution of gas ceases.
+On opening G more or less fully, the water more or less quickly reaches
+its original position at _l_, and acetylene is again produced.
+Manifestly this arrangement is identical with that of A^2 as regards the
+periodical immersion of the carbide holder in the liquid; but it is even
+worse than the former mechanically because there is no rising holder in
+B^1, and the pressure in the service is never constant. B^2 represents
+the water store of an unshown generator which works by pressure. It
+consists of a vessel divided vertically by means of a partition having a
+submerged hole N. One-half, H, is cloned against the atmosphere, but
+communicates with the gas space of the generator through L; the other
+half, K, is open to the air. M is a pipe leading water to the carbide.
+When gas is being burnt as fast as, or faster than, it is being evolved,
+the pressure in the generator is small, the level of the water stands at
+_l_, and the mouth of M is below it. When the pressure rises by
+cessation of consumption, that pressure acts through L upon the water in
+H, driving it down in H and up in K till it takes the positions
+_l"_, and _l'_, the mouth of M being then above the surface. It
+should be observed that in the diagrams B^1 and B^3, the amount of
+pressure, and the consequent alteration in level, is grossly exaggerated
+to gain clearness; one inch or less in both cases may be sufficient to
+start or retard evolution of acetylene. Fig. B^3 is somewhat ideal, but
+indicates the principle of opposing gas pressure to a supply of water
+depending upon gravitation; a method often adopted in the construction of
+portable acetylene apparatus. The arrangement consists of an upper tank
+containing water open to the air, and a lower vessel holding carbide
+closed everywhere except at the pipe P, which leads to the burners, and
+at the pipe S, which introduces water from the store-tank. If the cock at
+T is closed, pressure begins to rise in the carbide holder until it is
+sufficient to counterbalance the weight of the column of water in the
+pipe S, when a further supply is prevented until the pressure sinks
+again. This idea is simply an application of the displacement-holder
+principle, and as such is defective (except for vehicular lamps) by
+reason of lack of uniformity in pressure.
+
+[Illustration: FIG. 2.--TYPICAL METHODS OF AUTOMATIC GENERATION
+CONTROLLED BY INTERNAL GAS PRESSURE.]
+
+DISPLACEMENT GASHOLDERS.--An excursion may here be made for the purpose
+of studying the action of a displacement holder, which in its most
+elementary form is shown at C. It consists of an upright vessel open at
+the top, and divided horizontally into two equal portions by a partition,
+through which a pipe descends to the bottom of the lower half. At the top
+of the closed lower compartment a tube is fixed, by means of which gas
+can be introduced below the partition. While the cock is open to the air,
+water is poured in at the open top till the lower compartment is
+completely full, and the level of the liquid is at _l_. If now, gas
+is driven in through the side tube, the water is forced downwards in the
+lower half, up through the depending pipe till it begins to fill the
+upper half of the holder, and finally the upper half is full of water and
+the lower half of gas an shown by the levels _l'_ and _l"_. But
+the force necessary to introduce gas into such an apparatus, which
+conversely is equal to the force with which the apparatus strives to
+expel its gaseous contents, measured in inches of water, is the distance
+at any moment between the levels _l'_ and _l"_; and as these
+are always varying, the effective pressure needed to fill the apparatus,
+or the effective pressure given by the apparatus, may range from zero to
+a few inches less than the total height of the whole holder. A
+displacement holder, accordingly, may be used either to store a varying
+quantity of gas, or to give a steady pressure just above or just below a
+certain desired figure; but it will not serve both purposes. If it is
+employed as a holder, it in useless as a governor or pressure regulator;
+if it is used as a pressure regulator, it can only hold a certain fixed
+volume of gas. The rising holder, which is shown at A^1 in Fig. 1
+(neglecting the pin X, &c.) serves both purposes simultaneously; whether
+nearly full or nearly empty, it gives a constant pressure--a pressure
+solely dependent upon its effective weight, which may be increased by
+loading its crown or decreased by supporting it on counterpoises to any
+extent that may be required. As the bell of a rising holder moves, it
+must be provided with suitable guides to keep its path vertical; these
+guides being arranged symmetrically around its circumference and carried
+by the tank walls. A fixed control rod attached to the tank over which a
+tube fastened to the bell slides telescope-fashion is sometimes adopted;
+but such an arrangement is in many respects less admirable than the
+former.
+
+Two other devices intended to give automatic working, which are scarcely
+capable of classification among their peers, may be diagrammatically
+shown in Fig. 3. The first of these (D) depends upon the movements of a
+flexible diaphragm. A vessel (_a_) of any convenient size and shape
+is divided into two portions by a thin sheet of metal, leather,
+caoutchouc, or the like. At its centre the diaphragm is attached by some
+air-tight joint to the rod _c_, which, held in position by suitable
+guides, is free to move longitudinally in sympathy with the diaphragm,
+and is connected at its lower extremity with a water-supply cock or a
+carbide-feed gear. The tube _e_ opens at its base into the gas space
+of the generator, so that the pressure below the diaphragm in _a_ is
+the same as that elsewhere in the apparatus, while the pressure in
+_a_ above the diaphragm is that of the atmosphere. Being flexible
+and but slightly stretched, the diaphragm is normally depressed by the
+weight of _c_ until it occupies the position _b_; but if the
+pressure in the generator (_i.e._, in _e_) rises, it lifts the
+diaphragm to somewhat about the position _b'_--the extent of
+movement being, as usual, exaggerated in the sketch. The movement of the
+diaphragm is accompanied by a movement of the rod _c_, which can be
+employed in any desirable way. In E the bell of a rising holder of the
+ordinary typo is provided with a horizontal striker which, when the bell
+descends, presses against the top of a bag _g_ made of any flexible
+material, such as india-rubber, and previously filled with water. Liquid
+is thus ejected, and may be caused to act upon calcium carbide in some
+adjacent vessel. The sketch is given because such a method of obtaining
+an intermittent water-supply has at one time been seriously proposed; but
+it is clearly one which cannot be recommended.
+
+[Illustration: FIG. 3.--TYPICAL METHODS OF AUTOMATIC GENERATION
+CONTROLLED BY A FLEXIBLE DIAPHRAM OR BAG.]
+
+ACTION OF WATER-TO-CARBIDE GENERATORS.--Having by one or other of the
+means described obtained a supply of water intermittent in character, it
+remains to be considered how that supply may be made to approach the
+carbide in the generator. Actual acetylene apparatus are so various in
+kind, and merge from one type to another by such small differences, that
+it is somewhat difficult to classify them in a simple and intelligible
+fashion. However, it may be said that water-to-carbide generators,
+_i.e._, such as employ water as the moving material, may be divided
+into four categories: (F^1) water is allowed to fall as single drops or
+as a fine stream upon a mass of carbide--this being the "drip" generator;
+(F^2) a mass of water is made to rise round and then recede from a
+stationary vessel containing carbide--this being essentially identical in
+all respects save the mechanical one with the "dip" or "dipping"
+generator shown in A^2, Fig. 1; (F^3) a supply of water is permitted to
+rise round, or to flow upon, a stationary mass of carbide without ever
+receding from the position it has once assumed--this being the "contact"
+generator; and (F^4) a supply of water is admitted to a subdivided charge
+of carbide in such proportion that each quantity admitted is in chemical
+excess of the carbide it attacks. With the exception of F^2, which has
+already been illustrated as A^2 Fig. 1, or as B^1 in Fig. 2, these
+methods of decomposing carbide are represented in Figs. 4 and 5. It will
+be observed that whereas in both F^1 and F^3 the liberated acetylene
+passes off at the top of the apparatus, or rather from the top of the
+non-subdivided charge of carbide, in F^1 the water enters at the top, and
+in F^3 it enters at the bottom. Thus it happens that the mixture of
+acetylene and steam, which is produced at the spot where the primary
+chemical reaction is taking place, has to travel through the entire mass
+of carbide present in a generator belonging to type F^3, while in F^1 the
+damp gas flows directly to the exit pipe without having to penetrate the
+lumps of solid. Both F^1 and F^3 exhibit after-generation caused by a
+reaction between the liquid water mechanically clinging to the mass of
+spent lime and the excess of carbide to an approximately equal extent;
+but for the reason just mentioned, after-generation due to a reaction
+between the vaporised water accompanying the acetylene first evolved and
+the excess of carbide is more noticeable in F^3 than in F^1; and it is
+precisely this latter description of after-generation which leads to
+overheating of the most ungovernable kind. Naturally both F^1 and F^3 can
+be fitted with water jackets, as is indicated by the dotted lines in the
+second sketch; but unless the generating chamber in quite small and the
+evolution of gas quite slow, the cooling action of the jacket will not
+prove sufficient. As the water in F^1 and F^3 is not capable of backward
+motion, the decomposing chambers cannot be employed as displacement
+holders, as is the case in the dipping generator pictured at B^1, Fig. 2.
+They must be coupled, accordingly, to a separate holder of the
+displacement or, preferably, of the rising type; and, in order that the
+gas evolved by after-generation may not be wasted, the automatic
+mechanism must cut off the supply of water to the generator by the time
+that holder is two-thirds or three-quarters full.
+
+[Illustration: FIG. 4.--TYPICAL METHODS OF DECOMPOSING CARBIDE (WATER TO
+CARBIDE).]
+
+[Illustration: FIG. 5.--TYPICAL METHODS OF DECOMPOSING CARBIDE (WATER TO
+CARBIDE).]
+
+The diagrams G, H, and K in Figs. 4 and 5 represent three different
+methods of constructing a generator which belongs either to the contact
+type (F^3) if the supply of water is essentially continuous, _i.e._,
+if less is admitted at each movement of the feeding mechanism than is
+sufficient to submerge the carbide in each receptacle; or to the flooded-
+compartment type (F') if the water enters in large quantities at a time.
+In H the main carbide vessel is arranged horizontally, or nearly so, and
+each partition dividing it into compartments is taller than its
+predecessor, so that the whole of the solid in (1) must be decomposed,
+and the compartment entirely filled with liquid before it can overflow
+into (2), and so on. Since the carbide in all the later receptacles is
+exposed to the water vapour produced in that one in which decomposition
+is proceeding at any given moment, at least at its upper surface, some
+after-generation between vapour and carbide occurs in H; but a partial
+control over the temperature may be obtained by water-jacketing the
+container. In G the water enters at the base and gas escapes at the top,
+the carbide vessels being disposed vertically; hero, perhaps, more after-
+generation of the same description occurs, as the moist gas streams round
+and over the higher baskets. In K, the water enters at the top and must
+completely fill basket (1) before it can run down the depending pipe into
+(2); but since the gas also leaves the generator at the top, the later
+carbide receptacles do not come in contact with water vapour, but are
+left practically unattacked until their time arrives for decomposition by
+means of liquid water. K, therefore, is the best arrangement of parts to
+avoid after-generation, overheating, and polymerisation of the acetylene
+whether the generator be worked as a contact or as a flooded-compartment
+apparatus; but it may be freely admitted that the extent of the
+overheating due to reaction between water vapour and carbide may be kept
+almost negligible in either K, H, or G, provided the partitions in the
+carbide container be sufficient in number--provided, that is to say, that
+each compartment holds a sufficiently small quantity of carbide; and
+provided that the quantity of water ultimately required to fill each
+compartment is relatively so large that the temperature of the liquid
+never approaches the boiling-point where vaporisation is rapid. The type
+of generator indicated by K has not become very popular, but G is fairly
+common, whilst H undoubtedly represents the apparatus which is most
+generally adopted for use in domestic and other private installations in
+the United Kingdom and the Continent of Europe. The actual generators
+made according to the design shown by H usually have a carbide receptacle
+designed in the form of a semi-cylindrical or rectangular vessel of steel
+sliding fairly closely into an outside container, the latter being either
+built within the main water space of the entire apparatus or placed
+within a separate water-jacketed casing. Owing to its shape and the
+sliding motion with which the carbide receptacle is put into the
+container these generators are usually termed "drawer" generators. In
+comparison with type G, the drawer generator H certainly exhibits a lower
+rise in temperature when gas is evolved in it at a given speed and when
+the carbide receptacles are constructed of similar dimensions. It is very
+desirable that the whole receptacle should be subdivided into a
+sufficient number of compartments and that it should be effectively
+water-cooled from outside. It would also be advantageous if the water-
+supply were so arranged that the generator should be a true flooded-
+compartment apparatus, but experience has nevertheless shown that
+generators of type H do work very well when the water admitted to the
+carbide receptacle, each time the feed comes into action, is not enough
+to flood the carbide in one of the compartments. Above a certain size
+drawer generators are usually constructed with two or even more complete
+decomposing vessels, arrangements being such that one drawer can be taken
+out for cleaning, whilst the other is in operation. When this is the case
+a third carbide receptacle should always be employed so that it may be
+dry, lit to receive a charge of carbide, and ready to insert in the
+apparatus when one of the others is withdrawn. The water-feed should
+always be so disposed that the attendant can see at a glance which of the
+two (or more) carbide receptacles is in action at any moment, and it
+should be also so designed that the supply is automatically diverted to
+the second receptacle when the first is wholly exhausted and back again
+to the first (unless there are more than two) when the carbide in the
+second is entirely gasified. In the sketches G, H, and K, the total space
+occupied by the various carbide receptacles is represented as being
+considerably smaller than the capacity of the decomposing chamber. Were
+this method of construction copied in actual acetylene apparatus, the
+first makes of gas would be seriously (perhaps dangerously) contaminated
+with air. In practice the receptacles should fit so tightly into the
+outer vessel and into one another that when loaded to the utmost extent
+permissible--space being left for the swelling of the charge and for the
+passage of water and gas--but little room should be left for the
+retention of air in the chamber.
+
+ACTION OF CARBIDE-TO-WATER GENERATORS.--The methods which may be adopted
+to render a generator automatic when carbide is employed as the moving
+material are shown at M, N, and P, in Fig. 6; but the precise devices
+used in many actual apparatus are so various that it is difficult to
+portray them generically. Moreover it is desirable to subdivide automatic
+carbide-to-water generators, according to the size of the carbide they
+are constructed to take, into two or three classes, which are termed
+respectively "large carbide-feed," "small carbide-feed," and "granulated
+carbide-feed" apparatus. (The generator represented at L does not really
+belong to the present class, being non-automatic and fed by hand; but the
+sketch is given for completeness.) M is an automatic carbide-feed
+generator having its store of carbide in a hopper carried by the rising-
+holder bell. The hopper is narrowed at its mouth, where it is closed by a
+conical or mushroom valve _d_ supported on a rod held in suitable
+guides. When the bell falls by consumption of gas, it carries the valve
+and rod with it; but eventually the button at the base of _c_
+strikes the bottom of the generator, or some fixed distributing plate,
+and the rod can descend no further. Then, when the bell falls lower, the
+mushroom _d_ rises from its seat, and carbide drops from the hopper
+into the water. This type of apparatus has the defect characteristic of
+A^2, Fig. 1; for the pressure in the service steadily diminishes as the
+effective weight of bell plus hopper decreases by consumption of carbide.
+But it has also two other defects--(1) that ordinary carbide is too
+irregular in shape to fall smoothly through the narrow annular space
+between the valve and its seat; (2) that water vapour penetrates into the
+hopper, and liberates some gas there, while it attacks the lumps of
+carbide at the orifice, producing dust or causing them to stick together,
+and thus rendering the action of the feed worse than ever. Most of these
+defects can be avoided by using granulated carbide, which is more uniform
+in size and shape, or by employing a granulated and "treated" carbide
+which has been dipped in some non-aqueous liquid to make it less
+susceptible to the action of moisture. Both these plans, however, are
+expensive to adopt; first, because of the actual cost of granulating or
+"treating" the carbide; secondly, because the carbide deteriorates in
+gas-making capacity by its inevitable exposure to air during the
+granulating or "treating" process. The defects of irregularity of
+pressure and possible waste of gas by evolution in the hopper may be
+overcome by disposing the parts somewhat differently; making the holder
+an annulus round the hopper, or making it cylindrical with the hopper
+inside. In this case the hopper is supported by the main portion of the
+apparatus, and does not move with the bell: the rod and valve being given
+their motion in some fashion similar to that figured. Apparatus designed
+in accordance with the sketch M, or with the modification just described,
+are usually referred to under the name of "hopper" generators. On several
+occasions trouble has arisen during their employment owing to the jamming
+of the valve, a fragment of carbide rather larger than the rest of the
+material lodging between the lips of the hopper and the edges of the
+mushroom valve. This has been followed by a sudden descent of all the
+carbide in the store into the water beneath, and the evolution of gas has
+sometimes been too rapid to pass away at the necessary speed into the
+holder. The trouble is rendered even more serious should the whole charge
+of carbide fall at a time when, by neglect or otherwise, the body of the
+generator contains much lime sludge, the decomposition then proceeding
+under exceptionally bad circumstances, which lead to the production of an
+excessively high temperature. Hopper generators are undoubtedly very
+convenient for certain purposes, chiefly, perhaps, for the construction
+of table-lamps and other small installations. Experience tends to show
+that they may be employed, first, provided they are designed to take
+granulated carbide--which in comparison with larger grades is much more
+uniform and cylindrical in shape--and secondly, provided the quantity of
+carbide in the hopper does not exceed a few pounds. The phenomenon of the
+sudden unexpected descent of the carbide, popularly known as "dumping,"
+can hardly be avoided with carbide larger in size than the granulated
+variety; and since the results of such an accident must increase in
+severity with the size of the apparatus, a limit in their capacity is
+desirable.
+
+[Illustration: FIG. 6.--TYPICAL METHODS OF DECOMPOSING CARBIDE (CARBIDE
+TO WATER).]
+
+When it is required to construct a carbide-feed generator of large size
+or one belonging to the large carbide-feed pattern, it is preferable to
+arrange the store in a different manner. In N the carbide is held in a
+considerable number of small receptacles, two only of which are shown in
+the drawing, provided with detachable lids and hinged bottoms kept shut
+by suitable catches. At proper intervals of time those catches in
+succession are knocked on one side by a pin, and the contents of the
+vessel fall into the water. There are several methods available for
+operating the pins. The rising-holder bell may be made to actuate a train
+of wheels which terminate in a disc revolving horizontally on a vertical
+axis somewhere just below the catches; and this wheel may bear an
+eccentric pin which hits each catch as it rotates. Alternatively the
+carbide boxes may be made to revolve horizontally on a vertical axis by
+the movements of the bell communicated through a clutch; and thus each
+box in succession may arrive at a certain position where the catch is
+knocked aside by a fixed pin. The boxes, again, may revolve vertically on
+a horizontal axis somewhat like a water-wheel, each box having its bottom
+opened, or, by a different system of construction, being bodily upset,
+when it arrives at the bottom of its circular path. In no case, however,
+are the carbide receptacles carried by the bell, which is a totally
+distinct part of the apparatus; and therefore in comparison with M, the
+pressure given by the bell is much more uniform. Nevertheless, if the
+system of carbide boxes moves at all, it becomes easier to move by
+decrease in weight and consequent diminution in friction as the total
+charge is exhausted; and accordingly the bell has less work to do during
+the later stages of its operation. For this reason the plan actually
+shown at N is preferable, since the work done by the moving pin,
+_i.e._, by the descending bell, is always the same. P represents a
+carbide-feed effected by a spiral screw or conveyor, which, revolved
+periodically by a moving bell, draws carbide out of a hopper of any
+desired size and finally drops it into a shoot communicating with a
+generating chamber such as that shown in L. Here the work done by the
+bell is large, as the friction against the blades of the screw and the
+walls of the horizontal tube is heavy; but that amount of work must
+always be essentially identical. The carbide-feed may similarly be
+effected by means of some other type of conveyor instead of the spiral
+screw, such as an endless band, and the friction in these cases may be
+somewhat less than with the screw, but the work to be done by the bell
+will always remain large, whatever type of conveyor may be adopted. A
+further plan for securing a carbide-feed consists in employing some
+extraneous driving power to propel a charge of carbide out of a reservoir
+into the generator. Sometimes the propulsive effort is obtained from a
+train of clockwork, sometimes from a separate supply of water under high
+pressure. The clockwork or the water power is used either to drive a
+piston travelling through the vessel containing the carbide so that the
+proper quantity of material is dropped over the open mouth of a shoot, or
+to upset one after another a series of carbide receptacles, or to perform
+some analogous operation. In these cases the pin or other device fitted
+to the acetylene apparatus itself has nothing to do beyond releasing the
+mechanism in question, and therefore the work required from the bell is
+but small. The propriety of employing a generator belonging to these
+latter types must depend upon local conditions, _e.g._, whether the
+owner of the installation has hydraulic power on a small scale (a
+constant supply of water under sufficient pressure) at disposal, or
+whether he does not object to the extra labour involved in the periodical
+winding up of a train of clockwork.
+
+It must be clear that all these carbide-feed arrangements have the defect
+in a more or less serious degree of leaving the carbide in the main
+storage vessel exposed to the attack of water vapour rising from the
+decomposing chamber, for none of the valves or operating mechanism can be
+made quite air-tight. Evolution of gas produced in this way does not
+matter in the least, because it is easy to return the gas so liberated
+into the generator or into the holder; while the extent of the action,
+and the consequent production of overheating, will tend to be less than
+in generators such as those shown in G and H of Figs. 4 and 5, inasmuch
+as the large excess of water in the carbide-feed apparatus prevents the
+liquid arriving at a temperature at which it volatilises rapidly. The
+main objection to the evolution of gas in the carbide vessel of a
+carbide-to-water generator depends on the danger that the smooth working
+of the feed-gear may be interfered with by the formation of dust or by
+the aggregation of the carbide lumps.
+
+USE OF OIL IN GENERATORS.--Calcium carbide is a material which is only
+capable of attack for the purpose of evolving acetylene by a liquid that
+is essentially water, or by one that contains some water mixed with it.
+Oils and the like, or even such non-aqueous liquids as absolute alcohol,
+have no effect upon carbide, except that the former naturally make it
+greasy and somewhat more difficult to moisten. This last property has
+been found of service in acetylene generation, especially on the small
+scale; for if carbide is soaked in, or given a coating of, some oil, fat,
+or solid hydrocarbon like petroleum, cocoanut oil, or paraffin wax, the
+substance becomes comparatively indifferent towards water vapour or the
+moisture present in the air, while it still remains capable of complete,
+albeit slow, decomposition by liquid water when completely immersed
+therein. The fact that ordinary calcium carbide is attacked so quickly by
+water is really a defect of the substance; for it is to this extreme
+rapidity of reaction that the troubles of overheating are due. Now, if
+the basket in the generator B^1 of Fig. 2, or, indeed, the carbide store
+in any of the carbide-to-water apparatus, is filled with a carbide which
+has been treated with oil or wax, as long as the water-level stands at
+_l'_ and _l"_ or the carbide still remains in the hopper, it is
+essentially unattacked by the vapour arising from the liquid; but
+directly the basket is submerged, or the lumps fall into the water,
+acetylene is produced, and produced more slowly and regularly than
+otherwise. Again, oils do not mix with water, but usually float thereon,
+and a mass of water covered by a thick film or layer of oil does not
+evaporate appreciably. If, now, a certain quantity of oil, say lamp
+paraffin or mineral lubricating oil, is poured on to the water in B^1,
+Fig. 2, it moves upwards and downwards with the water. When the water
+takes the position _l_, the oil is driven upwards away from the
+basket of carbide, and acetylene is generated in the ordinary manner; but
+when the water falls to _l"_ the oil descends also, rinses off much
+of the adhering water from the carbide lumps, covers them with a greasy
+film, and almost entirely stops generation till it is in turn washed off
+by the next ascent of the water. Similarly, if the carbide in generators
+F, G, and H (also K) has been treated with a solid or semi-solid grease,
+it is practically unattacked by the stream of warm damp gas, and is only
+decomposed when the liquid itself arrives in the basket. For the same
+reason treated carbide can be kept for fairly long periods of time, even
+in a drum with badly fitting lid, without suffering much deterioration by
+the action of atmospheric moisture. The problem of acetylene generation
+is accordingly simplified to a considerable degree by the use of such
+treated carbide, and the advantage becomes more marked as the plant
+decreases in size till a portable apparatus is reached, because the
+smaller the installation the more relatively expensive or inconvenient is
+a large holder for surplus gas. The one defect of the method is the extra
+cost of such treated carbide; and in English conditions ordinary calcium
+carbide is too expensive to permit of any additional outlay upon the
+acetylene if it is to compete with petroleum or the product of a tiny
+coal-gas works. The extra cost of using treated carbide falls upon the
+revenue account, and is much more noticeable than that of a large holder,
+which is capital expenditure. When fluid oil is employed in a generator
+of type B^1, evolution of gas becomes so regular that any holder beyond
+the displacement one which the apparatus itself constitutes is actually
+unnecessary, though still desirable; but B^1, with or without oil, still
+remains a displacement apparatus, and as such gives no constant pressure.
+It must be admitted that the presence of oil so far governs the evolution
+of gas that the movement of the water, and the consequent variation of
+pressure, is rendered very small; still a governor or a rising holder
+would be required to give the best result at the burners. One point in
+connexion with the use of liquid oil must not be overlooked, viz., the
+extra trouble it may give in the disposal of the residues. This matter
+will be dealt with more fully in Chapter V.; here it is sufficient to say
+that as the oil does not mix with the water but floats on the surface,
+care has to be taken that it is not permitted to enter any open stream.
+The foregoing remarks about the use of oil manifestly only apply to those
+cases where it is used in quantity and where it ultimately becomes mixed
+with the sludge or floats on the water in the decomposing chamber. The
+employment of a limpid oil, such as paraffin, as an intermediate liquid
+into which carbide is introduced on its way to the water in the
+decomposing vessel of a hand-fed generator in the manner described on
+page 70 is something quite different, because, except for trifling
+losses, one charge of oil should last indefinitely.
+
+RISING GASHOLDERS.--Whichever description of holder is employed in an
+acetylene apparatus, the gas is always stored over, or in contact with, a
+liquid that is essentially water. This introduces three subjects for
+consideration: the heavy weight of a large body of liquid, the loss of
+gas by dissolution in that liquid, and the protection of that liquid from
+frost in the winter. The tanks of rising holders are constructed in two
+different ways. In one the tank is a plain cylindrical vessel somewhat
+larger in diameter than the bell which floats in it; and since there must
+be nearly enough water in the tank to fill the interior of the bell when
+the latter assumes its lowest position, the quantity of water is
+considerable, its capacity for dissolving acetylene is large, and the
+amount of any substance that may have to be added to it to lower its
+freezing-point becomes so great as to be scarcely economical. All these
+defects, including that of the necessity for very substantial foundations
+under the holder to support its enormous weight, may be overcome by
+adopting the second method of construction. It is clear that the water in
+the centre of the tank is of no use,--all that is needed being a narrow
+trough for the bell to work in. Large rising holders are therefore
+advantageously built with a tank formed in the shape of an annulus, the
+effective breadth of which is not more than 2 or 3 inches, the centre
+portion being roofed over so as to prevent escape of gas. The same
+principle may be retained with modified details by fitting inside a plain
+cylindrical tank a "dummy" or smaller cylinder, closed by a flat or
+curved top and fastened water- and air-tight to the bottom of the main
+vessel. The construction of annular tanks or the insertion of a "dummy"
+may be attended with difficulty if the tank is wholly or partly sunk
+below the ground level, owing to the lifting force of water in the
+surrounding soil. Where a steel tank is sunk, or a masonry tank is
+constructed, regard must be paid, both in the design of the tank and in
+the manner of construction, to the level of the underground water in the
+neighbourhood, as in certain cases special precautions will be needed to
+avoid trouble from the pressure of the water on the outside of the tank
+until it is balanced by the pressure of the water with which the tank is
+filled. So far as mere dissolution of gas is concerned, the loss may be
+reduced by having a circular disc of wood, &c., a little smaller in
+diameter than the boll, floating on the water of a plain tank.
+
+EFFECT OF STORAGE IN GASHOLDER ON ACETYLENE.--It is perfectly true, as
+has been stated elsewhere, that the gas coming from an acetylene
+generator loses some of its illuminating power if it is stored over water
+for any great length of time; such loss being given by Nichols as 94 per
+cent, in five months, and having been found by one of the authors as 0.63
+per cent. per day--figures which stand in fair agreement with one
+another. This wastage is not due to any decomposition of the acetylene in
+contact with water, but depends on the various solubilities of the
+different gases which compose the product obtained from commercial
+calcium carbide. Inasmuch as an acetylene evolved in the best generator
+contains some foreign ingredients, and inasmuch as an inferior product
+contains more (_cf._ Chapter V.), the contents of a holder are never
+pure; but as those contents are principally made up of acetylene itself,
+that gas stands at a higher partial pressure in the holder than the
+impurities. Since acetylene is more soluble in water than any of its
+diluents or impurities, sulphuretted hydrogen and ammonia excepted, and
+since the solubility of all gases increases as the pressure at which they
+are stored rises, the true acetylene in an acetylene holder dissolves in
+the water more rapidly and comparatively more copiously than the
+impurities; and thus the acetylene tends to disappear and the impurities
+to become concentrated within the bell. Simultaneously at the outer part
+of the seal, air is dissolved in the water; and by processes of diffusion
+the air so dissolved passes through the liquid from the outside to the
+inside, where it escapes into the bell, while the dissolved acetylene
+similarly passes from the inside to the outside of the seal, and there
+mingles with the atmosphere. Thus, the longer a certain volume of
+acetylene is stored over water, the more does it become contaminated with
+the constituents of the atmosphere and with the impurities originally
+present in it; while as the acetylene is much more soluble than its
+impurities, more gas escapes from, than enters, the holder by diffusion,
+and so the bulk of stored gas gradually diminishes. However, the figures
+previously given show that this action is too slow to be noticeable in
+practice, for the gas is never stored for more than a few days at a time.
+The action cannot be accepted as a valid argument against the employment
+of a holder in acetylene plant. Such deterioration and wastage of gas may
+be reduced to some extent by the use of a film of some cheap and
+indifferent oil floating on the water inside an acetylene holder; the
+economy being caused by the lower solubility of acetylene in oils than in
+aqueous liquids not saturated with some saline material. Probably almost
+any oil would answer equally well, provided it was not volatile at the
+temperature of the holder, and that it did not dry or gum on standing,
+_e.g._, olive oil or its substitutes; but mineral lubricating oil is
+not so satisfactory. It is, however, not necessary to adopt this method
+in practice, because the solvent power of the liquid in the seal can be
+reduced by adding to it a saline body which simultaneously lowers its
+freezing-point and makes the apparatus more trustworthy in winter.
+
+FREEZING OF GASHOLDER SEAL.--The danger attendant upon the congelation of
+the seal in an acetylene holder is very real, not so much because of the
+fear that the apparatus may be burst, which is hardly to be expected, as
+because the bell will be firmly fixed in a certain position by the ice,
+and the whole establishment lighted by the gas will be left in darkness.
+In these circumstances, hurried and perhaps injudicious attempts may be
+made to thaw the seal by putting red-hot bars into it or by lighting
+fires under it, or the generator-house may be thoughtlessly entered with
+a naked light at a time when the apparatus is possibly in disorder
+through the loss of storage-room for the gas it is evolving. Should a
+seal ever freeze, it must be thawed only by the application of boiling
+water; and the plant-house must be entered, if daylight has passed, in
+perfect darkness or with the assistance of an outside lamp whining
+through a closed window. [Footnote: By "closed window" is to be
+understood one incapable of being opened, fitted with one or two
+thicknesses of stout glass well puttied in, and placed in a wall of the
+house as far as possible from the door.] There are two ways of preventing
+the seal from freezing. In all large installations the generator-house
+will be fitted with a warm-water heating apparatus to protect the portion
+of the plant where the carbide is decomposed, and if the holder is also
+inside the same building it will naturally be safe. If it is outside, one
+of the flow-pipes from the warming apparatus should be led into and round
+the lowest part of the seal, care being taken to watch for, or to provide
+automatic arrangements for making good, loss of water by evaporation. If
+the holder is at a distance from the generator-house, or if for any other
+reason it cannot easily be brought into the warming circuit, the seal can
+be protected in another way; for unlike the water in the generator, the
+water in the holder-seal will perform its functions equally well however
+much it be reduced in temperature, always providing it is maintained in
+the liquid condition. There are numerous substances which dissolve in, or
+mix with, water, and yield solutions or liquids that do not solidify
+until their temperature falls far below that of the natural freezing-
+point. Assuming that those substances in solution do not attack the
+acetylene, nor the metal of which the holder is built, and are not too
+expensive, choice may be made between them at will. Strictly speaking the
+cost of using them is small, because unless the tank is leaky they last
+indefinitely, not evaporating with the water as it is vaporised into the
+gas or into the air. The water-seal of a holder standing within the
+generator-house may eventually become so offensive to the nostrils that
+the liquid has to be renewed; but when this happens it is due to the
+accumulation in the water of the water-soluble impurities of the crude
+acetylene. If, as should be done, the gas is passed through a washer or
+condenser containing much water before it enters the holder the
+sulphuretted hydrogen and ammonia will be extracted, and the seal will
+not acquire an obnoxious odour for a very long time.
+
+Four principal substances have been proposed for lowering the freezing-
+point of the water in an acetylene-holder seal; common salt (sodium
+chloride), calcium chloride (not chloride of lime), alcohol (methylated
+spirit), and glycerin. A 10 per cent. solution of common salt has a
+specific gravity of 1.0734, and does not solidify above -6 deg. C. or 21.2 deg.
+F.; a 15 per cent. solution has a density of 1.111, and freezes at -10 deg.
+C. or 14 deg. F. Common salt, however, is not to be recommended, as its
+solutions always corrode iron and steel vessels more or less quickly.
+Alcohol, in its English denatured form of methylated spirit, is still
+somewhat expensive to use, but it has the advantage of not increasing the
+viscosity of the water; so that a frost-proof mixture of alcohol and
+water will flow as readily through minute tubes choked with needle-
+valves, or through felt and the like, or along wicks, as will plain
+water. For this reason, and for the practically identical one that it is
+quite free from dirt or insoluble matter, diluted spirit is specially
+suitable for the protection of the water in cyclists' acetylene lamps,
+[Footnote: As will appear in Chapter XIII., there is usually no holder in
+a vehicular acetylene lamp, all the water being employed eventually for
+the purpose of decomposing the carbide. This does not affect the present
+question. Dilute alcohol does not attack calcium carbide so energetically
+as pure water, because it stands midway between pure water and pure
+alcohol, which is inert. The attack, however, of the carbide is as
+complete as that of pure water, and the slower speed thereof is a
+manifest advantage in any holderless apparatus.] where strict economy is
+less important than smooth working. For domestic and larger installations
+it is not indicated. As between calcium chloride and glycerin there is
+little to choose; the former will be somewhat cheaper, but the latter
+will not be prohibitively expensive if the high-grade pure glycerins of
+the pharmacist are avoided. The following tables show the amount of each
+substance which must be dissolved in water to obtain a liquid of definite
+solidifying point. The data relating to alcohol were obtained by Pictet,
+and those for calcium chloride by Pickering. The latter are materially
+different from figures given by other investigators, and perhaps it would
+be safer to make due allowance for this difference. In Germany the
+Acetylene Association advocates a 17 per cent. solution of calcium
+chloride, to which Frank ascribes a specific gravity of 1.134, and a
+freezing-point of -8 deg. C. or 17.6 deg. F.
+
+ _Freezing-Points of Dilute Alcohol._
+ _________________________________________________________
+| | | |
+| Percentage of | Specific Gravity. | Freezing-point. |
+| Alcohol. | | |
+|_______________|___________________|_____________________|
+| | | | |
+| | | Degs. C. | Degs. F. |
+| 4.8 | 0.9916 | -2.0 | +28.4 |
+| 11.3 | 0.9824 | 5.0 | 23.0 |
+| 16.4 | 0.9761 | 7.5 | 18.5 |
+| 18.8 | 0.9732 | 9.4 | 15.1 |
+| 20.3 | 0.9712 | 10.6 | 12.9 |
+| 22.1 | 0.9689 | 12.2 | 10.0 |
+| 24.2 | 0.9662 | 14.0 | 6.8 |
+| 26.7 | 0.9627 | 16.0 | 3.2 |
+| 29.9 | 0.9578 | 18.9 | -2.0 |
+|_______________|___________________|__________|__________|
+
+ _Freezing-Points of Dilute Glycerin._
+ _________________________________________________________
+| | | |
+| Percentage of | Specific Gravity. | Freezing-point. |
+| Glycerin. | | |
+|_______________|___________________|_____________________|
+| | | | |
+| | | Degs. C. | Degs. F. |
+| 10 | 1.024 | -1.0 | +30.2 |
+| 20 | 1.051 | 2.5 | 27.5 |
+| 30 | 1.075 | 6.0 | 21.2 |
+| 40 | 1.105 | 17.5 | 0.5 |
+| 50 | 1.127 | 31.3 | -24.3 |
+|_______________|___________________|__________|__________|
+
+ _Freezing-Points of Calcium Chloride Solutions._
+ _________________________________________________________
+| | | |
+| Percentage of | Specific Gravity. | Freezing-point. |
+| CaCl_2. | | |
+|_______________|___________________|_____________________|
+| | | | |
+| | | Degs. C. | Degs. F. |
+| 6 | 1.05 | -3.0 | +26.6 |
+| 8 | 1.067 | 4.3 | 24.3 |
+| 10 | 1.985 | 5.9 | 21.4 |
+| 12 | 1.103 | 7.7 | 18.1 |
+| 14 | 1.121 | 9.8 | 14.4 |
+| 16 | 1.140 | 12.2 | 10.0 |
+| 18 | 1.159 | 15.2 | 4.6 |
+| 20 | 1.170 | 18.6 | -1.5 |
+|_______________|___________________|__________|__________|
+
+Calcium chloride will probably be procured in the solid state, but it can
+be purchased as a concentrated solution, being sold under the name of
+"calcidum" [Footnote: This proprietary German article is a liquid which
+begins to solidify at -42 deg. C. (-43.6 deg. F.), and is completely solid at
+-56 deg. C. (-69) deg. F.). Diluted with one-third its volume of water, it
+freezes between -20 deg. and -28 deg. C. (-4 deg. and-l8.4 deg. F.). The makers recommend
+that it should be mixed with an equal volume of water. Another material
+known as "Gefrierschutzfluessigkeit" and made by the Floersheim chemical
+works, freezes at -35 deg. C. (-3 deg. F.). Diluted with one-quarter its volume
+of water, it solidifies at -18 deg. C. (-0.4 deg. F.); with equal parts of water
+it freezes at -12 deg. C. (10.4 deg. F.). A third product, called "calcidum
+oxychlorid," has been found by Caro and Saulmann to be an impure 35 per
+cent. solution of calcium chloride. Not one of these is suitable for
+addition to the water used in the generating chamber of an acetylene
+apparatus, the reasons for this having already been mentioned.] for the
+protection of gasholder seals. Glycerin itself resembles a strong
+solution of calcium chloride in being a viscid, oily-looking liquid; and
+both are so much heavier than water that they will not mix with further
+quantities unless they are thoroughly agitated therewith. Either may be
+poured through water, or have water floated upon it, without any
+appreciable admixture taking place; and therefore in first adding them to
+the seal great care must be taken that they are uniformly distributed
+throughout the liquid. If the whole contents of the seal cannot
+conveniently be run into an open vessel in which the mixing can be
+performed, the sealing water must be drawn off a little at a time and a
+corresponding quantity of the protective reagent added to it. Care must
+be taken also that motives of economy do not lead to excessive dilution
+of the reagent; the seal must be competent to remain liquid under the
+prolonged influence of the most severe frost ever known to occur in the
+neighbourhood where the plant is situated. If the holder is placed out of
+doors in an exposed spot where heavy rains may fall on the top of the
+bell, or where snow may collect there and melt, the water is apt to run
+down into the seal, diluting the upper layers until they lose the frost-
+resisting power they originally had. This danger may be prevented by
+erecting a sloping roof over the bell crown, or by stirring up the seal
+and adding more preservative whenever it has been diluted with rain
+water. Quite small holders would probably always be placed inside the
+generator-house, where their seals may be protected by the same means as
+are applied to the generator itself. It need hardly be said that all
+remarks about the dangers incidental to the freezing of holder seals and
+the methods for obviating them refer equally to every item in the
+acetylene plant which contains water or is fitted with a water-sealed
+cover; only the water which is actually used for decomposing the calcium
+carbide cannot be protected from frost by the addition of calcium
+chloride or glycerin--that water must be kept from falling to its natural
+freezing-point. From Mauricheau-Beaupre's experiments, referred to on
+page 106, it would appear that a further reason for avoiding an addition
+of calcium chloride to the water used for decomposing carbide should lie
+in the danger of causing a troublesome production of froth within the
+generator.
+
+It will be convenient to digress here for the purpose of considering how
+the generators of an acetylene apparatus themselves should be protected
+from frost; but it may be said at the outset that it is impossible to lay
+down any fixed rules applicable to all cases, since local conditions,
+such as climate, available resources, dimensions, and exposed or
+protected position of the plant-house vary so largely in different
+situations. In all important installations every item of the plant,
+except the holder, will be collected in one or two rooms of a single
+building constructed of brick or other incombustible material. Assuming
+that long-continued frost reigns at times in the neighbourhood, the whole
+of such a building, with the exception of one apartment used as a carbide
+store only, is judiciously fitted with a heating arrangement like those
+employed in conservatories or hothouses; a system of pipes in which warm
+water is kept circulating being run round the walls of each chamber near
+the floor. The boiler, heated with coke, paraffin, or even acetylene,
+must naturally be placed in a separate room of the apparatus-house having
+no direct (indoor) communication with the rooms containing the
+generators, purifiers, &c. Instead of coils of pipe, "radiators" of the
+usual commercial patterns may be adopted; but the immediate source of
+heat should be steam, or preferably hot water, and not hot air or
+combustion products from the stove. In exposed situations, where the
+holder is out of doors, one branch of the flow-pipe should enter and
+travel round the seal as previously suggested. Most large country
+residences are already provided with suitable heating apparatus for
+warming the greenhouses, and part of the heat may be capable of diversion
+into the acetylene generator-shed if the latter is erected in a
+convenient spot. In fact, if any existing hot-water warming appliances
+are already at hand, and if they are powerful enough to do a little more
+work, it may be well to put the generator-building in such a position
+that it can be efficiently supplied with artificial warmth from those
+boilers; for any extra length of main necessary to lead the gas into the
+residence from a distant generator will cost less on the revenue account
+than the fuel required to feed a special heating arrangement. In smaller
+installations, especially such as are to be found in mild climates, it
+may be possible to render the apparatus-house sufficiently frost-proof
+without artificial heat by building it partly underground, fitting it
+with a double skylight in place of a window for the entrance of daylight,
+and banking up its walls all round with thick layers of earth. The house
+must have a door, however, which must open outwards and easily, so that
+no obstacle may prevent a hurried exit in emergencies. Such a door can
+hardly be made very thick or double without rendering it heavy and
+difficult to open; and the single door will be scarcely capable of
+protecting the interior if the frost is severe and prolonged.
+Ventilators, too, must be provided to allow of the escape of any gas that
+may accidentally issue from the plant during recharging, &c.; and some
+aperture in the roof will be required for the passage of the vent pipe or
+pipes, which, in certain types of apparatus, move upwards and downwards
+with the bell of the holder. These openings manifestly afford facilities
+for the entry of cold air, so that although this method of protecting
+generator-houses has proved efficient in many places, it can only be
+considered inferior to the plan of installing a proper heating
+arrangement. Occasionally, where local regulations do not forbid, the
+entire generator-house may be built as a "lean-to" against some brick
+wall which happens to be kept constantly warm, say by having a furnace or
+a large kitchen stove on its other side.
+
+In less complicated installations, where there are only two distinct
+items in the plant to be protected from frost--generator and holder--or
+where generator and holder are combined into one piece of apparatus,
+other methods of warming become possible. As the reaction between calcium
+carbide and water evolves much heat, the most obvious way of preventing
+the plant from freezing is to economise that heat, _i.e._, to retain
+as much of it as is necessary within the apparatus. Such a process,
+clearly, is only available if the plant is suitable in external form, is
+practically self-contained, and comprises no isolated vessels containing
+an aqueous liquid. It is indicated, therefore, rather for carbide-to-
+water generators, or for water-to-carbide apparatus in which the carbide
+chambers are situated inside the main water reservoir--any apparatus, in
+fact, where much water is present and where it is all together in one
+receptacle. Moreover, the method of heat economy is suited for
+application to automatic generators rather than to those belonging to the
+opposite system, because automatic apparatus will be generating gas, and
+consequently evolving heat, every evening till late at night--just at the
+time when frost begins to be severe. A non-automatic generator will
+usually be at work only in the mornings, and its store of heat will
+accordingly be much more difficult to retain till nightfall. With the
+object of storing up the heat evolved in the generator, it must be
+covered with some material possessed of the lowest heat-conducting power
+possible; and the proper positions for that material in order of
+decreasing importance are the top, sides, and bottom of the plant. The
+generator may either be covered with a thick layer of straw, carpet,
+flannel, or the like, as is done in the protection of exposed water-
+pipes; or it may be provided with a jacket filled with some liquid. In
+view of the advisability of not having any organic or combustible
+material near the generator, the solid substances just mentioned may
+preferably be replaced by one of those partially inorganic compositions
+sold for "lagging" steam-pipes and engine-cylinders, such as "Fossil
+meal." Indeed, the exact nature of the lagging matters comparatively
+little, because the active substance in retaining the heat in the
+acetylene generator or the steam-pipe is the air entangled in the pores
+of the lagging; and therefore the value of any particular material
+depends mainly on its exhibiting a high degree of porosity. The idea of
+fitting a water jacket round an acetylene generator is not altogether
+good, but it may be greatly improved upon by putting into the jacket a
+strong solution of some cheap saline body which has the property of
+separating from its aqueous solution in the form of crystals containing
+water of crystallisation, and of evolving much heat in so separating.
+This method of storing much heat in a small space where a fire cannot be
+lighted is in common use on some railways, where passengers' foot-warmers
+are filled with a strong solution of sodium acetate. When sodium acetate
+is dissolved in water it manifestly exists in the liquid state, and it is
+presumably present in its anhydrous condition (i.e., not combined with
+water of crystallisation). The common crystals are solid, and contain 3
+molecules of water of crystallisation--also clearly in the solid state.
+Now, the reaction
+
+NaC_2H_3O_2 + 3H_2O = NaC_2H_3O_2.3H_2O
+
+(anhydrous acetate) (crystals)
+
+evolves 4.37 calories (Berthelot), or 1.46 calorie for each molecule of
+water; and whereas 1 kilo. of water only evolves 1 large calorie of heat
+as its temperature falls 1 deg. C., 18 grammes of water (1 gramme-molecule)
+evolve l.46 large calorie when they enter into combination with anhydrous
+sodium acetate to assist in forming crystals--and this 1.46 calorie may
+either be permitted to warm the mass of crystals, or made to do useful
+work by raising the temperature of some adjacent substance. Sodium
+acetate crystals dissolve in 3.9 parts by weight of water at 6 deg. C. (43 deg.
+F.) or in 2.4 parts at 37 deg. C. (99 deg. F.). If, then, a jacket round an
+acetylene apparatus is filled with a warm solution of sodium acetate
+crystals in (say) 3 parts by weight of water, the liquid will crystallise
+when it reaches some temperature between 99 deg. and 43 deg. F.; but when the
+generator comes into action, the heat liberated will change the mass of
+crystals into a liquid without raising its sensible temperature to
+anything like the extent that would happen were the jacket full of simple
+water. Not being particularly warm to the touch, the liquefied product in
+the jacket will not lose much heat by radiation, &c., into the
+surrounding air; but when the water in the generator falls again (after
+evolution of acetylene ceases) the contents of the jacket will also cool,
+and finally will begin to crystallise once more, passing a large amount
+of low-temperature heat into the water of the generator, and safely
+maintaining it for long periods of time at a temperature suitable for the
+further evolution of gas. Like the liquid in the seal of an isolated
+gasholder, the liquid in such a jacket will last indefinitely; and
+therefore the cost of the sodium acetate in negligible.
+
+Another method of keeping warm the water in any part of an acetylene
+installation consists in piling round the apparatus a heap of fresh
+stable manure, which, as is well known, emits much heat as it rots. Where
+horses are kept, such a process may be said to cost nothing. It has the
+advantage over methods of lagging or jacketing that the manure can be
+thrown over any pipe, water-seal, washing apparatus, &c., even if the
+plant is constructed in several separate items. Unfortunately the ammonia
+and the volatile organic compounds which are produced during the natural
+decomposition of stable manure tend seriously to corrode iron and steel,
+and therefore this method of protecting an apparatus from frost should
+only be employed temporarily in times of emergency.
+
+CORROSION IN APPARATUS.--All natural water is a solution of oxygen and
+may be regarded also as a weak solution of the hypothetical carbonic
+acid. It therefore causes iron to rust more or less quickly; and since no
+paint is absolutely waterproof, especially if it has been applied to a
+surface already coated locally with spots of rust, iron and steel cannot
+be perfectly protected by its aid. More particularly at a few inches
+above and below the normal level of the water in a holder, therefore, the
+metal soon begins to exhibit symptoms of corrosion which may eventually
+proceed until the iron is eaten away or becomes porous. One method of
+prolonging the life of such apparatus is to give it fresh coats of paint
+periodically; but unless the old layers are removed where they have
+cracked or blistered, and the rust underneath is entirely scraped off
+(which is practically impossible), the new paint films will not last very
+long. Another more elegant process for preserving any metal like iron
+which is constantly exposed to the attack of a corrosive liquid, and
+which is readily applicable to acetylene holders and their tanks, depends
+on the principle of galvanic action. When two metals in good electrical
+contact are immersed in some liquid that is capable of attacking both,
+only that metal will be attacked which is the more electro-positive, or
+which (the same thing in other words) is the more readily attacked by the
+liquid, evolving the more heat during its dissolution. As long as this
+action is proceeding, as long, that is, as some of the more electro-
+positive material is present, the less electro-positive material will not
+suffer. All that has to be done, therefore, to protect the walls of an
+acetylene-holder tank and the sides of its bell is to hang in the seal,
+supported by a copper wire fastened to the tank walls by a trustworthy
+electrical joint (soldering or riveting it), a plate or rod of some more
+electro-positive metal, renewing that plate or rod before it is entirely
+eaten away. [Footnote: Contact between the bell and the rod may be
+established by means of a flexible metallic wire; or a separate rod might
+be used for the bell itself.] If the iron is bare or coated with lead
+(paint may be overlooked), the plate may be zinc; if the iron is
+galvanised, _i.e._, coated with zinc, the plate may be aluminium or
+an alloy of aluminium and zinc. The joint between the copper wire and the
+zinc or aluminium plate should naturally be above the water-level. The
+foregoing remarks should be read in conjunction with what was said in
+Chapter II., about the undesirability of employing a soft solder
+containing lead in the construction of an acetylene generator. Here it is
+proposed intentionally to set up a galvanic couple to prevent corrosion;
+there, with the same object in view, the avoidances of galvanic action is
+counselled. The reason for this difference is self-evident; here a
+foreign metal is brought into electrical contact with the apparatus in
+order that the latter may be made electro-negative; but when a joint is
+soldered with lead, the metal of the generator is unintentionally made
+electro-positive. Here the plant is protected by the preferential
+corrosion of a cheap and renewable rod; in the former case the plant is
+encouraged to rust by the unnecessary presence of an improperly selected
+metal.
+
+OTHER ITEMS IN GENERATING PLANT.--It has been explained in Chapter II.
+that the reaction between calcium carbide and water is very tumultuous in
+character, and that it occurs with great rapidity. Clearly, therefore,
+the gas comes away from the generator in rushes, passing into the next
+item of the plant at great speed for a time, and then ceasing altogether.
+The methods necessarily adopted for purifying the crude gas are treated
+of in Chapter V.; but it is manifest now that no purifying material can
+prove efficient unless the acetylene passes through it at a uniform rate,
+and at one which is as slow as other conditions permit. For this reason
+the proper position of the holder in an acetylene installation is before
+the purifier, and immediately after the condenser or washer which adjoins
+the generator. By this method of design the holder is filled up
+irregularly, the gas passing into it sometimes at full speed, sometimes
+at an imperceptible rate; but if the holder is well balanced and guided
+this is a matter of no consequence. Out of the holder, on the other hand,
+the gas issues at a rate which is dependent upon the number and capacity
+of the burners in operation at any moment; and in ordinary conditions
+this rate is so much more uniform during the whole of an evening than the
+rate at which the gas is evolved from the carbide, that a purifier placed
+after the holder is given a far better opportunity of extracting the
+impurities from the acetylene than it would have were it situated before
+the holder, as is invariably the case on coal-gas works.
+
+For many reasons, such as capacity for isolation when being recharged or
+repaired, it is highly desirable that each item in an acetylene plant
+shall be separated, or capable of separation, from its neighbours; and
+this observation applies with great force to the holder and the
+decomposing vessel of the generator. In all large plants each vessel
+should be fitted with a stopcock at its inlet and, if necessary, one at
+its outlet, being provided also with a by-pass so that it can be thrown
+out of action without interfering with the rest of the installation. In
+the best practice the more important vessels, such as the purifiers, will
+be in duplicate, so that unpurified gas need not be passed into the
+service while a solitary purifier is being charged afresh. In smaller
+plants, where less skilled labour will probably be bestowed on the
+apparatus, and where hand-worked cocks are likely to be neglected or
+misused, some more, automatic arrangement for isolating each item is
+desirable. There are two automatic devices which may be employed for the
+purposes in view, the non-return valve and the water-seal. The non-return
+valve is simply a mushroom or ball valve without handle, lifted off its
+seat by gas passing from underneath whenever the pressure of the gas
+exceeds the weight of the valve, but falling back on to its seat and
+closing the pipe when the pressure decreases or when pressure above is
+greater than that below. The apparatus works perfectly with a clean gas
+or liquid which is not corrosive; but having regard to the possible
+presence of tarry products, lime dust, or sludge, condensed water loaded
+with soluble impurities, &c., in the acetylene, a non-return valve is not
+the best device to adopt, for both it and the hand-worked cock or screw-
+down valve are liable to stick and give trouble. The best arrangement in
+all respects, especially between the generator and the holder, is a
+water-seal. A water-seal in made by leading the mouth of a pipe
+delivering gas under the level of water in a suitable receptacle, so that
+the issuing gas has to bubble through the liquid. Gas cannot pass
+backwards through the pipe until it has first driven so much liquid
+before it that the level in the seal has fallen below the pipe's mouth;
+and if the end of the pipe is vertical more pressure than can possibly be
+produced in the apparatus is necessary to effect this. Omitting the side
+tube _b_, one variety of water-seal is shown at D in Fig. 7 on page
+103. The water being at the level _l_, gas enters at _a_ and
+bubbles through it, escaping from the apparatus at _c_. It cannot
+return from _c_ to _a_ without driving the water out of the
+vessel till its level falls from _f_ to _g_; and since the area
+of the vessel is much greater than that of the pipe, so great a fall in
+the vessel would involve a far greater rise in _a_. It is clear that
+such a device, besides acting as a non-return valve, also fulfils two
+other useful functions: it serves to collect and retain all the liquid
+matter that may be condensed in the pipe _a_ from the spot at which
+it was originally level or was given a fall to the seal, as well as that
+condensing in _c_ as far as the spot where _c_ dips again; and
+it equally acts as a washer to the gas, especially if the orifice
+_g_ of the gas-inlet pipe is not left with a plain mouth as
+represented in the figure, but terminates in a large number of small
+holes, the pipe being then preferably prolonged horizontally, with minute
+holes in it so as to distribute the gas throughout the entire vessel.
+Such an apparatus requires very little attention. It may with advantage
+be provided with the automatic arrangement for setting the water-level
+shown at _d_ and _e_. _d_ is a tunnel tube extending
+almost to the bottom of the vessel, and _e_ is a curved run-off pipe
+of the form shown. The lower part of the upper curve in _e_ is above
+the level _f_, being higher than _f_ by a distance equal to
+that of the gas pressure in the pipes; and therefore when water is poured
+into the funnel it fills the vessel till the internal level reaches
+_f_, when the surplus overflows of itself. The operation thus not
+only adjusts the quantity of water present to the desired level so that
+_a_ cannot become unsealed, but it also renews the liquid when it
+has become foul and nearly saturated with dissolved and condensed
+impurities from the acetylene. It would be a desirable refinement to give
+the bottom of the vessel a slope to the mouth of _e_, or to some
+other spot where a large-bore draw-off cock could be fitted for the
+purpose of extracting any sludge of lime, &c., that may collect. By
+having such a water-seal, or one simpler in construction, between the
+generator and the holder, the former may be safely opened at any time for
+repairs, inspection, or the insertion of a fresh charge of carbide while
+the holder is full of gas, and the delivery of acetylene to the burners
+at a specified pressure will not be interrupted. If a cock worked by hand
+were employed for the separation of the holder from the generator, and
+the attendant were to forget to close it, part or all of the acetylene in
+the holder would escape from the generator when it was opened or
+disconnected.
+
+Especially when a combined washer and non-return valve follows
+immediately after a generator belonging to the shoot type, and the mouth
+of the shoot is open to the air in the plant-house, it is highly
+desirable that the washer shall be fitted with some arrangement of an
+automatic kind for preventing the water level rising much above its
+proper position. The liquid in a closed washer tends to rise as the
+apparatus remains in use, water vapour being condensed within it and
+liquid water, or froth of lime, being mechanically carried forward by the
+stream of acetylene coming from the decomposing chamber. In course of
+time, therefore, the vertical depth to which the gas-inlet pipe in the
+washer is sealed by the liquid increases; and it may well be that
+eventually the depth in question, plus the pressure thrown by the holder
+bell, may become greater than the pressure which can be set up inside the
+generator without danger of gas slipping under the lower edge of the
+shoot. Should this state of things arise, the acetylene can no longer
+force its way through the washer into the holder bell, but will escape
+from the mouth of the shoot; filling the apparatus-house with gas, and
+offering every opportunity for an explosion if the attendant disobeys
+orders and takes a naked light with him to inspect the plant.
+
+It is indispensable that every acetylene apparatus shall be fitted with a
+safety-valve, or more correctly speaking a vent-pipe. The generator must
+have a vent-pipe in case the gas-main leading to the holder should become
+blocked at any time, and the acetylene which continues to be evolved in
+all water-to-carbide apparatus, even after the supply of water has been
+cut off be unable to pass away. Theoretically a non-automatic apparatus
+does not require a vent-pipe in its generator because all the gas enters
+the holder immediately, and is, or should be, unable to return through
+the intermediate water seal; practically such a safeguard is absolutely
+necessary for the reason given. The holder must have a safety-valve in
+case the cutting-off mechanism of the generator fails to act, and more
+gas passes into it than it can store. Manifestly the pressure of the gas
+in a water-sealed holder or in any generator fitted with a water-sealed
+lid cannot rise above that corresponding with the depth of water in the
+seal; for immediately the pressure, measured in inches of water, equals
+the depth of the sealing liquid, the seal will be blown out, and the gas
+will escape. Such an occurrence, however, as the blowing of a seal must
+never be possible in any item of an acetylene plant, more especially in
+those items that are under cover, for the danger that the issuing gas
+might be fired or might produce suffocation would be extremely great.
+Typical simple forms of vent-pipe suitable for acetylene apparatus are
+shown in Fig. 7. In each case the pipe marked "vent" is the so-called
+safety-valve; it is open at its base for the entry of gas, and open at
+its top for the escape of the acetylene into the atmosphere, such top
+being in all instances carried through the roof of the generator-house
+into the open air, and to a spot distant from any windows of that house
+or of the residence, where it can prove neither dangerous nor a nuisance
+by reason of its odour. At A is represented the vent-pipe of a
+displacement vessel, which may either be part of a displacement holder or
+of a generator working on the displacement principle. The vent-pipe is
+rigidly fixed to the apparatus. If gas is generated within the closed
+portion of the holder or passes through it, and if the pressure so set up
+remains less than that which is needed to move the water from the level
+_l_ to the levels _l'_ and _l"_, the mouth of the pipe is
+under water, and acetylene cannot enter it; but immediately such an
+amount of gas is collected, or such pressure is produced that the
+interior level sinks below _l"_, which is that of the mouth of the
+pipe, it becomes unsealed, and the surplus gas freely escapes. There are
+two minor points in connexion with this form of vent-pipe often
+overlooked. At the moment when the water arrives at _l"_ in the
+closed half of the apparatus, its level in the interior of the vent-pipe
+stands at _l'_, identical with that in the open hall of the
+apparatus (for the mouth of the vent-pipe and the water in the open hall
+of the apparatus are alike exposed to the pressure of the atmosphere
+only). When the water, then, descends just below _l"_ there is an
+amount of water inside the pipe equal in height to the distance between
+_l'_ and _l"_; and before the acetylene can escape, it must
+either force this water as a compact mass out of the upper mouth of the
+vent-pipe (which it is clearly not in a position to do), drive it out of
+the upper mouth a little at a time, or bubble through it till the water
+is gradually able to run downwards out of the pipe as its lower opening
+is more fully unsealed. In practice the acetylene partly bubbles through
+this water and partly drives it out of the mouth of the pipe; on some
+occasions temporarily yielding irregular pressures at the burners which
+cause them to jump, and always producing a gurgling noise in the vent-
+pipe which in calculated to alarm the attendant. If the pipe is too small
+in diameter, and especially if its lower orifice is cut off perfectly
+horizontal and constricted slightly, the water may refuse to escape from
+the bottom altogether, and the pipe will fail to perform its allotted
+task. It is better therefore to employ a wide tube, and to cut off its
+mouth obliquely, or to give its lower extremity the shape of an inverted
+funnel. At the half of the central divided drawing marked B (Fig. 7) is
+shown a precisely similar vent-pipe affixed to the bell of a rising
+holder, which behaves in an identical fashion when by the rising of the
+bell its lower end is lifted out of the water in the tank. The features
+described above as attendant, upon the act of unsealing of the
+displacement-holder vent-pipe occur here also, but to a less degree; for
+the water remaining in the pipe at the moment of unsealing is only that
+which corresponds with the vertical distance between _l'_ and
+_l"_, and in a rising holder this is only a height always equal to
+the pressure given by the bell. Nevertheless this form of vent-pipe
+produces a gurgling noise, and would be better for a trumpet-shaped
+mouth. A special feature of the pipe in B is that unless it is placed
+symmetrically about the centre of the bell its weight tends to throw the
+bell out of the vertical, and it may have to be supported at its upper
+part; conversely, if the pipe is arranged concentrically in the bell, it
+may be employed as part of the guiding arrangement of the bell itself.
+Manifestly, as the pipe must be long enough to extend through the roof of
+the generator-house, its weight materially increases the weight of the
+bell, and consequently the gas pressure in the service; this fact is not
+objectionable provided due allowance is made for it. So tall a vent-pipe,
+however, seriously raises the centre of gravity of the bell and may make
+it top-heavy. To work well the centre of gravity of a holder bell should
+be as low as possible, any necessary weighting being provided
+symmetrically about its circumference and close to its bottom edge. The
+whole length of an ascending vent-pipe need not be carried by the rising
+bell, because the lower portion, which must be supported by the bell, can
+be arranged to slide inside a wider length of pipe which is fixed to the
+roof of the generator-house at the point where it passes into the open
+air.
+
+[Illustration: FIG. 7.--TYPICAL FORMS OF VENT-PIPES OR SAFETY-VALVES.]
+
+A refinement upon this vent-pipe is represented at C, where it is rigidly
+fastened to the tank of the holder, and has its internal aperture always
+above the level of the water in the apparatus. Rigidly fixed to the crown
+of the bell is a tube of wider diameter, _h_, which is closed at its
+upper end. _h_ is always full of gas, and its mouth is normally
+beneath the level of the water in the seal; but when the bell rises to
+its highest permissible position, the mouth of _h_ comes above the
+water, and communication is opened between the holder and the outer
+atmosphere. No water enters the vent-pipe from the holder, and therefore
+no gurgling or irregular pressure is produced. Another excellent
+arrangement of a vent-pipe, suggested by Klinger of Gumpoldskirchen, is
+shown at D, a drawing which has already been partly considered as a
+washer and water-seal. For the present purpose the main vessel and its
+various pipes are so dimensioned that the vertical height _g_ to
+_f_ is always appreciably greater than the gas pressure in the
+service or in the generator or gasholder to which it is connected. In
+these circumstances the gas entering at _a_ depresses the water in
+the pipe below the level _f_ to an extent equal to the pressure at
+which it enters that pipe--an extent normally less than the distance
+_f_ to _g_; and therefore gas never passes into the body of the
+vessel, but travels away by the side tube _b_ (which in former
+references to this drawing was supposed to be absent). If, however, the
+pressure at _a_ exceeds that of the vertical height _f_ to
+_g_, gas escapes at _g_ through the water, and is then free to
+reach the atmosphere by means of the vent _c_. As before, _d_
+serves to charge the apparatus with water, and _e_ to ensure a
+proper amount being added. Clearly no liquid can enter the vent-pipe in
+this device. Safety-valves such as are added to steam-boilers and the
+like, which consist of a weighted lever holding a conical valve down
+against its seat, are not required in acetylene apparatus, for the
+simpler hydraulic seals discussed above can always be fitted wherever
+they may be needed. It should be noticed that these vent-pipes only come
+into operation in emergencies, when they are required to act promptly. No
+economy is to be effected by making them small in diameter. For obvious
+reasons the vent-pipe of a holder should have a diameter equal to that of
+the gas-inlet tube, and the vent-pipe of a generator be equal in size to
+the gas-leading tube.
+
+FROTHING IN GENERATORS.--A very annoying trouble which crops up every now
+and then during the evolution of acetylene consists in the production of
+large masses of froth within the generator. In the ordinary way,
+decomposition of carbide is accompanied by a species of effervescence,
+but the bubbles should break smartly and leave the surface of the liquid
+reasonably free from foam. Sometimes, however, the bubbles do not break,
+but a persistent "head" of considerable height is formed. Further
+production of gas only increases the thickness of the froth until it
+rises so high that it is carried forward through the gas-main into the
+next item of the plant. The froth disappears gradually in the pipes, but
+leaves in them a deposit of lime which sooner or later causes
+obstructions by accumulating at the angles and dips; while during its
+presence in the main the steady passage of gas to the holder is
+interrupted and the burners may even be made to jump. Manifestly the
+defect is chiefly, if not always, to be noticed in the working of
+carbide-to-water generators. The phenomenon has been examined by
+Mauricheau-Beaupre, who finds that frothing is not characteristic of pure
+carbide and that it cannot be attributed to any of the impurities
+normally present in commercial carbide. If, however, the carbide contains
+calcium chloride, frothing is liable to occur. A 0.1 per cent. solution
+of calcium chloride appears to yield some foam when carbide is decomposed
+in it, and a 1 per cent. solution to foam in a pronounced manner. In the
+absence of calcium chloride, the main cause of frothing seems to be the
+presence in the generator of new paint or tar. If a generator is taken
+into use before the paint in any part of it which becomes moistened by
+warm lime-water has had opportunity of drying thoroughly hard, frothing
+is certain to occur; and even if the carbide has been stored for only a
+short time in a tin or drum which has been freshly painted, a production
+of froth will follow when it is decomposed in water. The products of the
+polymerisation of acetylene also tend to produce frothing, but not to
+such an extent as the turpentine in paint and the lighter constituents of
+coal-tar. Carbide stored even temporarily in a newly painted tin froths
+on decomposition because it has absorbed among its pores some of the
+volatile matter given off by the paint during the process of desiccation.
+
+THE "DRY" PROCESS OF GENERATION.--A process for generating acetylene,
+totally different in principle from those hitherto considered, has been
+introduced in this country. According to the original patents of G. J.
+Atkins, the process consisted in bringing small or powdered carbide into
+mechanical contact with some solid material containing water, the water
+being either mixed with the solid reagent or attached to it as water of
+crystallisation. Such reagents indeed were claimed as crude starch and
+the like, the idea being to recover a by-product of pecuniary value. Now
+the process seems to be known only in that particular form in which
+granulated carbide is treated with crystallised sodium carbonate,
+_i.e._, common washing soda. Assuming the carbide employed to be
+chemically pure and the reaction between it and the water of
+crystallisation contained in ordinary soda crystals to proceed
+quantitatively, the production of acetylene by the dry process should be
+represented by the following chemical equation:
+
+5CaC_2 + Na_2CO_3.10H_2O = 5C_2H_2 + 5Ca(OH)_2 + Na_2CO_3.
+
+On calculating out the molecular weights, it will be seen that 286 parts
+of washing soda should suffice for the decomposition of 320 parts of pure
+calcium carbide, or in round numbers 9 parts of soda should decompose 10
+parts of carbide. In practice, however, it seems to be found that from 1
+to 1.5 parts of soda are needed for every part of carbide.
+
+The apparatus employed is a metal drum supported on a hollow horizontal
+spindle, one end of which is closed and carries a winch handle, and the
+other end of which serves to withdraw the gas generated in the plant. The
+drum is divided into three compartments by means of two vertical
+partitions so designed that when rotation proceeds in one particular
+direction portions of the two reagents stored in one end compartment pass
+into the centre compartment; whereas when rotation proceeds in the
+opposite direction, the material in the centre compartment is merely
+mixed together, partly by the revolution of the drum, partly with the
+assistance of a stationary agitator slung loosely from the central
+spindle. The other end compartment contains coke or sawdust or other dry
+material through which the gas passes for the removal of lime or other
+dust carried in suspension as it issues from the generating compartment.
+The gas then passes through perforations into the central spindle, one
+end of which is connected by a packed joint with a fixed pipe, which
+leads to a seal or washer containing petroleum. Approached from a
+theoretical standpoint, it will be seen that this method of generation
+entirely sacrifices the advantages otherwise accruing from the use of
+liquid water as a means for dissipating the heat of the chemical
+reaction, but on the other hand, inasmuch as the substances are both
+solid, the reaction presumably occurs more slowly than it would in the
+presence of liquid water; and moreover the fact that the water employed
+to act upon the carbide is in the solid state and also more or less
+combined with the rest of the sodium carbonate molecule, means that, per
+unit of weight, the water decomposed must render latent a larger amount
+of heat than it would were it liquid. Experiments made by one of the
+authors of this book tend to show that the gas evolved from carbide by
+the dry process contains rather less phosphorus than it might in other
+conditions of generation, and as a fact gas made by the dry process is
+ordinarily consumed without previous passage through any chemical
+purifying agent. It is obvious, however, that the use of the churn
+described above greatly increases the labour attached to the production
+of the gas; while it is not clear that the yield per unit weight of
+carbide decomposed should be as high as that obtained in wet generation.
+The inventor has claimed that his by-product should be valuable and
+saleable, apparently partly on the ground that it should contain caustic
+soda. Evidence, however, that a reaction between the calcium oxide or
+hydroxide and the sodium carbonate takes place in the prevailing
+conditions is not yet forthcoming, and the probabilities are that such
+decomposition would not occur unless the residue were largely diluted
+with water. [Footnote: The oldest process employed for manufacturing
+caustic soda consisted in mixing a solution of sodium carbonate with
+quick or slaked lime, and it has been well established that the
+causticisation of the soda will not proceed when the concentration of the
+liquid is greater than that corresponding with a specific gravity of
+about 1-10, _i.e._, when the liquid contains more than some 8 to 10
+per cent, of sodium hydroxide.] Conversely there are some grounds for
+believing that the dry residue is less useful than an ordinary wet
+residue for horticultural purposes, and also for the production of
+whitewash. From a financial standpoint, the dry process suffers owing to
+the expense involved in the purchase of a second raw material, for which
+but little compensation can be discovered unless it is proved that the
+residue is intrinsically more valuable than common acetylene-lime and can
+be sold or used advantageously by the ordinary owner of an installation.
+The discarding of the chemical purifier at the present day is a move of
+which the advantage may well be overrated.
+
+ARTIFICIAL LIGHTING OF GENERATOR SHEDS.--It has already been argued that
+all normal or abnormal operations in connexion with an acetylene
+generating plant should be carried out, if possible, by daylight; and it
+has been shown that on no account must a naked light ever be taken inside
+the house containing such a plant. It will occasionally happen, however,
+that the installation must be recharged or inspected after nightfall. In
+order to do this in safety, a double window, incapable of being opened,
+should be fitted in one wall of the house, as far as possible from the
+door, and in such a position that the light may fall on to all the
+necessary places. Outside this window may be suspended an ordinary hand-
+lantern burning oil or paraffin; or, preferably, round this window may be
+built a closed lantern into which some source of artificial light may be
+brought. If the acetylene plant has an isolated holder of considerable
+size, there is no reason at all why a connexion should not be made with
+the service-pipes, and an acetylene flame be used inside this lantern;
+but with generators of the automatic variety, an acetylene light is not
+so suitable, because of the fear that gas may not be available precisely
+at the moment when it is necessary to have light in the shed. It would,
+however, be a simple matter to erect an acetylene burner inside the
+lantern in such a way that when needed an oil-lamp or candle could be
+used instead. Artificial internal light of any kind is best avoided; the
+only kind permissible being an electric glow-lamp. If this is employed,
+it should be surrounded by a second bulb or gas-tight glass jacket, and
+preferably by a wire cage as well; the wires leading to it must be
+carefully insulated, and all switches or cut-outs (which may produce a
+spark) must be out of doors. The well-known Davy safety or miner's lamp
+is not a trustworthy instrument for use with acetylene because of
+(_a_) the low igniting-point of acetylene; (_b_) the high
+temperature of its flame; and (_c_) the enormous speed at which the
+explosive wave travels through a mixture of acetylene and air. For these
+reasons the metallic gauze of the Davy lamp is not so efficient a
+protector of the flame as it is in cases of coal-gas, methane, &c.
+Moreover, in practice, the Davy lamp gives a poor light, and unless in
+constant use is liable to be found out of order when required. It should,
+however, be added that modern forms of the safety lamp, in which the
+light is surrounded by a stout glass chimney and only sufficient gauze is
+used for the admission of fresh air and for the escape of the combustion
+products, appear quite satisfactory when employed in an atmosphere
+containing some free acetylene.
+
+
+
+CHAPTER IV
+
+THE SELECTION OF AN ACETYLENE GENERATOR
+
+In Chapter II. an attempt has been made to explain the physical and
+chemical phenomena which accompany the interaction of calcium carbide and
+water, and to show what features in the reaction are useful and what
+inconvenient in the evolution of acetylene on a domestic or larger scale.
+Similarly in Chapter III. have been described the various typical devices
+which may be employed in the construction of different portions of
+acetylene plant, so that the gas may be generated and stored under the
+best conditions, whether it is evolved by the automatic or by the non-
+automatic system. This having been done, it seemed of doubtful utility to
+include in the first edition of this work a long series of illustrations
+of such generators as had been placed on the markets by British, French,
+German, and American makers. It would have been difficult within
+reasonable limits to have reproduced diagrams of all the generators that
+had been offered for sale, and absolutely impossible within the limits of
+a single hand-book to picture those which had been suggested or patented.
+Moreover, some generating apparatus appeared on the market ephemerally;
+some was constantly being modified in detail so as to alter parts which
+experience or greater knowledge had shown the makers to be in need of
+alteration, while other new apparatus was constantly being brought out.
+On these and other grounds it did not appear that much good purpose would
+have been served by describing the particular apparatus which at that
+time would have been offered to prospective purchasers. It seemed best
+that the latter should estimate the value and trustworthiness of
+apparatus by studying a section of it in the light of the general
+principles of construction of a satisfactory generator as enunciated in
+the book. While the position thus taken by the authors in 1903 would
+still not be incorrect, it has been represented to them that it would
+scarcely be inconsistent with it to give brief descriptions of some of
+the generators which are now being sold in Great Britain and a few other
+countries. Six more years' experience in the design and manufacture of
+acetylene plant has enabled the older firms of manufacturers to fix upon
+certain standard patterns for their apparatus, and it may confidently be
+anticipated that many of these will survive a longer period. Faulty
+devices and designs have been weeded out, and there are lessons of the
+past as well as theoretical considerations to guide the inventor of a new
+type of generator. On those grounds, therefore, an attempt has now been
+made to give brief descriptions, with sectional views, of a number of the
+generators now on the market in Great Britain. Moreover, as the first
+edition of this book found many readers in other countries, in several of
+which there is greater scope for the use of acetylene, it has been
+decided to describe also a few typical or widely used foreign generators.
+All the generators described must stand or fall on their merits, which
+cannot be affected by any opinion expressed by the authors. In the
+descriptions, which in the first instance have generally been furnished
+by the manufacturers of the apparatus, no attempt has therefore been made
+to appraise the particular generators, and comparisons and eulogistic
+comments have been excluded. The descriptions, however, would
+nevertheless have been somewhat out of place in the body of this book;
+they have therefore been relegated to a special Appendix. It has, of
+course, been impossible to include the generators of all even of the
+English manufacturers, and doubtless many trustworthy ones have remained
+unnoticed. Many firms also make other types of generators in addition to
+those described. It must not be assumed that because a particular make of
+generator is not mentioned it is necessarily faulty. The apparatus
+described may be regarded as typical or well known, and workable, but it
+is not by reason of its inclusion vouched for in any other respect by the
+authors. The Appendix is intended, not to bias or modify the judgment of
+the would-be purchaser of a generator, but merely to assist him in
+ascertaining what generators there are now on the market.
+
+The observations on the selection of a generator which follow, as well as
+any references in other chapters to the same matter, have been made
+without regard to particular apparatus of which a description may (or may
+not) appear in the Appendix. With this premise, it may be stated that the
+intending purchaser should regard the mechanism of a generator as shown
+in a sectional view or on inspection of the apparatus itself. If the
+generator is simple in construction, he should be able to understand its
+method of working at a glance, and by referring it to the type
+(_vide_ Chapter III.) to which it belongs, be able to appraise its
+utility from a chemical and physical aspect from what has already been
+said. If the generator is too complicated for ready understanding of its
+mode of working, it is not unlikely to prove too complicated to behave
+well in practice. Not less important than the mechanism of a generator is
+good construction from the mechanical point of view, _i.e._, whether
+stout metal has been employed, whether the seams and joints are well
+finished, and whether the whole apparatus has been built in the workman-
+like fashion which alone can give satisfaction in any kind of plant.
+Bearing these points in mind, the intending purchaser may find assistance
+in estimating the mechanical value of an apparatus by perusing the
+remainder of this chapter, which will be devoted to elaborating at length
+the so-called scientific principles underlying the construction of a
+satisfactory generator, and to giving information on the mechanical and
+practical points involved.
+
+It is perhaps desirable to remark that there is scarcely any feature in
+the generation of acetylene from calcium carbide and water--certainly no
+important feature--which introduces into practice principles not already
+known to chemists and engineers. Once the gas is set free it ranks simply
+as an inflammable, moisture-laden, somewhat impure, illuminating and
+heat-giving gas, which has to be dried, purified, stored, and led to the
+place of combustion; it is in this respect precisely analogous to coal-
+gas. Even the actual generation is only an exothermic, or heat-producing,
+reaction between a solid and a liquid, in which rise of temperature and
+pressure must be prevented as far as possible. Accordingly there is no
+fundamental or indispensable portion of an acetylene apparatus which
+lends itself to the protection of the patent laws; and even the details
+(it may be said truthfully, if somewhat cynically) stand in patentability
+in inverse ratio to their simplicity and utility.
+
+During the early part of 1901 a Committee appointed by the British Home
+Office, "to advise as to the conditions of safety to which acetylene
+generators should conform, and to carry out tests of generators in the
+market in order to ascertain how far those conform with such conditions,"
+issued a circular to the trade suggesting that apparatus should be sent
+them for examination. In response, forty-six British generators were
+submitted for trial, and were examined in a fashion which somewhat
+exceeded the instructions given to the Committee, who finally reported to
+the Explosives Department of the Home Office in a Blue Book, No. Cd. 952,
+which can be purchased through any bookseller. This report comprises an
+appendix in which most of the apparatus are illustrated, and it includes
+the result of the particular test which the Committee decided to apply.
+Qualitatively the test was useful, as it was identical in all instances,
+and only lacks full utility inasmuch as the trustworthiness of the
+automatic mechanism applied to such generators as were intended to work
+on the automatic system was not estimated. Naturally, a complete
+valuation of the efficiency of automatic mechanism cannot be obtained
+from one or even several tests, it demands long-continued watching; but a
+general notion of reliability might have been obtained. Quantitatively,
+however, the test applied by the Committee is not so free from reproach,
+for, from the information given, it would appear to have been less fair
+to some makers of apparatus than to others. Nevertheless the report is
+valuable, and indicates the general character of the most important
+apparatus which were being offered for sale in the United Kingdom in
+1900-1901.
+
+It is not possible to give a direct answer to the question as to which is
+the best type of acetylene generator. There are no generators made by
+responsible firms at the present time which are not safe. Some may be
+easier to charge and clean than others; some require more frequent
+attention than others; some have moving parts less likely to fail, when
+handled carelessly, than others; some have no moving mechanism to fail.
+For the illumination of a large institution or district where one man can
+be fully occupied in attending to the plant, cleaning, lighting, and
+extinguishing the lamps, or where other work can be found for him so as
+to leave him an hour or so every day to look after the apparatus, the
+hand-fed carbide-to-water generator L (Fig. 6) has many advantages, and
+is probably the best of all. In smaller installations choice must be made
+first between the automatic and the non-automatic principle--the
+advantages most frequently lying with the latter. If a non-automatic
+generator is decided upon, the hand carbide-feed or the flooded-
+compartment apparatus is almost equally good; and if automatism is
+desired, either a flooded-compartment machine or one of the most
+trustworthy types of carbide-feed apparatus may be taken. There are
+contact apparatus on the markets which appear never to have given
+trouble, and those are worthy of attention. Some builders advocate their
+own apparatus because the residue is solid and not a cream. If there is
+any advantage in this arising from greater ease in cleaning and
+recharging the generator and in disposing of the waste, that advantage is
+usually neutralised by the fear that the carbide may not have been wholly
+decomposed within the apparatus; and whereas any danger arising from
+imperfectly spent carbide being thrown into a closed drain may be
+prevented by flooding the residue with plenty of water in an open vessel,
+imperfect decomposition in the generator means a deficiency in the amount
+of gas evolved from a unit weight of solid taken or purchased. In fact,
+setting on one side apparatus which belong to a notoriously defective
+system and such as are constructed in large sizes on a system that is
+only free from overheating, &c., in small sizes; setting aside all
+generators which are provided with only one decomposing chamber when they
+are of a capacity to require two or more smaller ones that can more
+efficiently be cooled with water jackets; and setting aside any form of
+plant which on examination is likely to exhibit any of the more serious
+objections indicated in this and the previous chapters, there is
+comparatively little to choose, from the chemical and physical points of
+view, between the different types of generators now on the markets. A
+selection may rather be made on mechanical grounds. The generator must be
+well able to produce gas as rapidly as it will ever be required during
+the longest or coldest evening; it must be so large that several more
+brackets or burners can be added to the service after the installation is
+complete. It must be so strong that it will bear careless handling and
+the frequent rough manipulation of its parts. It must be built of stout
+enough material not to rust out in a few years. Each and all of its parts
+must be accessible and its exterior visible. Its pipes, both for gas and
+sludge, must be of large bore (say 1 inch), and fitted at every dip with
+an arrangement for withdrawing into some closed vessel the moisture, &c.,
+that may condense. The number of cocks, valves, and moving parts must be
+reduced to a minimum; cocks which require to be shut by hand before
+recharging must give way to water-seals. It must be simple in all its
+parts, and its action intelligible at a glance. It must be easy to
+charge--preferably even by the sense of touch in darkness. It must be
+easy to clean. The waste lime must be easily removed. It must be so
+fitted with vent-pipes that the pressure can never rise above that at
+which it is supposed to work. Nevertheless, a generator in which these
+vent-pipes are often brought into use is badly constructed and wasteful,
+and must be avoided. The water of the holder seal should be distinct from
+that used for decomposing the carbide; and those apparatus where the
+holder is entirely separated from the generator are preferable to such as
+are built all in one, even if water-seals are fitted to prevent return of
+gas. Apparatus which is supposed to be automatic should be made perfectly
+automatic, the water or the carbide-feed being locked automatically
+before the carbide store, the decomposing chamber, or the sludge-cock can
+be opened. The generating chamber must always be in communication with
+the atmosphere through a water-sealed vent-pipe, the seal of which, if
+necessary, the gas can blow at any time. All apparatus should be fitted
+with rising holders, the larger the better. Duplicate copies of printed
+instructions should be demanded of the maker, one copy being kept in the
+generator-house, and the other elsewhere for reference in emergencies.
+These instructions must give simple and precise information as to what
+should be done in the event of a breakdown as well as in the normal
+manipulation of the plant. Technical expressions and descriptions of
+parts understood only by the maker must be absent from these rules.
+
+ADDENDUM.
+
+BRITISH AND FOREIGN REGULATIONS FOR THE CONSTRUCTION AND INSTALLATION OF
+ACETYLENE GENERATING PLANT
+
+Dealing with the "conditions which a generator should fulfil before it
+can be considered as being safe," the HOME OFFICE COMMITTEE of 1901
+before mentioned write as follows:
+
+1. The temperature in any part of the generator, when run at the maximum
+rate for which it is designed, for a prolonged period, should not exceed
+130 deg. C. This may be ascertained by placing short lengths of wire, drawn
+from fusible metal, in those parts of the apparatus in which heat is
+liable to be generated.
+
+2. The generator should have an efficiency of not less than 90 per cent.,
+which, with carbide yielding 5 cubic feet per pound, would imply a yield
+of 4.5 cubic feet for each pound of carbide used.
+
+3. The size of the pipes carrying the gas should be proportioned to the
+maximum rate of generation, so that undue back pressure from throttling
+may not occur.
+
+4. The carbide should be completely decomposed in the apparatus, so that
+lime sludge discharged from the generator shall not be capable of
+generating more gas.
+
+5. The pressure in any part of the apparatus, on the generator side of
+the holder, should not exceed that of 20 inches of water, and on the
+service side of same, or where no gasholder is provided, should not
+exceed that of 5 inches of water.
+
+6. The apparatus should give no tarry or other heavy condensation
+products from the decomposition of the carbide.
+
+7. In the use of a generator regard should be had to the danger of
+stoppage of passage of the gas and resulting increase of pressure which
+may arise from the freezing of the water. Where freezing may be
+anticipated, steps should be taken to prevent it.
+
+8. The apparatus should be so constructed that no lime sludge can gain
+access to any pipes intended for the passage of gas or circulation of
+water.
+
+9. The use of glass gauges should be avoided as far as possible, and,
+where absolutely necessary, they should be effectively protected against
+breakage.
+
+10. The air space in a generator before charging should be as small as
+possible.
+
+11. The use of copper should be avoided in such parts of the apparatus as
+are liable to come in contact with acetylene.
+
+The BRITISH ACETYLENE ASSOCIATION has drawn up the following list of
+regulations which, it suggests, shall govern the construction of
+generators and the installation of piping and fittings:
+
+1. Generators shall be so constructed that, when used in accordance with
+printed instructions, it shall not be possible for any undecomposed
+carbide to remain in the sludge removed therefrom.
+
+2. The limit of pressure in any part of the generator shall not exceed
+that of 20 inches of water, subject to the exception that if it be shown
+to the satisfaction of the Executive of the Acetylene Association that
+higher pressures up to 50 inches of water are necessary in certain
+generators, and are without danger, the Executive may, with the approval
+of the Home Office, grant exemption for such generators, with or without
+conditions.
+
+3. The limit of pressure in service-pipes, within the house, shall not
+exceed 10 inches of water.
+
+4. Except when used for special industrial purposes, such as oxy-
+acetylene welding, factories, lighthouses, portable apparatus containing
+not more than four pounds of carbide, and other special conditions as
+approved by the Association, the acetylene plant, such as generators,
+storage-holders, purifiers, scrubbers, and for washers, shall be in a
+suitable and well-ventilated outhouse, in the open, or in a lean-to,
+having no direct communication with a dwelling-house. A blow-off pipe or
+safety outlet shall be arranged in such a manner as to carry off into the
+open air any overmake of gas and to open automatically if pressure be
+increased beyond 20 inches water column in the generating chamber or
+beyond 10 inches in the gasholder, or beyond the depth of any fluid seal
+on the apparatus.
+
+5. Generators shall have sufficient storage capacity to make a serious
+blow-off impossible.
+
+6. Generators and apparatus shall be made of sufficiently strong material
+and be of good workmanship, and shall not in any part be constructed of
+unalloyed copper.
+
+7. It shall not be possible under any conditions, even by wrong
+manipulation of cocks, to seal the generating chamber hermetically.
+
+8. It shall not be possible for the lime sludge to choke any of the gas-
+pipes in the apparatus, nor water-pipes if such be alternately used as
+safety-valves.
+
+9. In the use of a generator, regard shall be had to the danger of
+stoppage of passage of the gas, and resulting increase of pressure, which
+may arise from the freezing of the water. Where freezing may be
+anticipated, steps shall be taken to prevent it.
+
+10. The use of glass gauges shall be avoided as far as possible, and
+where absolutely necessary they shall be effectively protected against
+breakage.
+
+11. The air space in the generator before charging shall be as small as
+possible, _i.e._, the gas in the generating chamber shall not
+contain more than 8 per cent. of air half a minute after commencement of
+generation. A sample of the contents, drawn from the holder any time
+after generation has commenced, shall not contain an explosive mixture,
+_i.e._, more than 18 per cent, of air. This shall not apply to the
+initial charges of the gasholder, when reasonable precautions are taken.
+
+12. The apparatus shall produce no tarry or other heavy condensation
+products from the decomposition of the carbide.
+
+13. The temperature of the gas, immediately on leaving the charge, shall
+not exceed 212 deg. F. (100 deg. C.)
+
+14. No generator shall be sold without a card of instructions suitable
+for hanging up in some convenient place. Such instructions shall be of
+the most detailed nature, and shall not presuppose any expert knowledge
+whatever on the part of the operator.
+
+15. Notice to be fixed on Generator House Door, "NO LIGHTS OR SMOKING
+ALLOWED."
+
+16. Every generator shall have marked clearly upon the outside a
+statement of the maximum number of half cubic foot burners and the charge
+of carbide for which it is designed.
+
+17. The Association strongly advise the use of an efficient purifier with
+generating plant for indoor lighting.
+
+18. No composition piping shall be used in any part of a permanent
+installation.
+
+19. Before being covered in, all pipe-work (main and branches) shall be
+tested in the following manner: A special acetylene generator, giving a
+pressure of at least 10 inches water column in a gauge fixed on the
+furthest point from the generator, shall be connected to the pipe-work.
+All points shall be opened until gas reaches them, when they shall be
+plugged and the main cock on the permanent generator turned off, but all
+intermediate main cocks shall be open in order to test underground main
+and all connexions. The gauge must not show a loss after generator has
+been turned off for at least two hours.
+
+20. After the fittings (pendants, brackets, &c.) have been fixed and all
+burners lighted, the gas shall be turned off at the burners and the whole
+installation shall be re-tested, but a pressure of 5 inches shall be
+deemed sufficient, which shall not drop lower than to 4-1/2 inches on the
+gauge during one hour's test.
+
+21. No repairs to, or alterations in, any part of a generator, purifier,
+or other vessel which has contained acetylene shall be commenced, nor,
+except for recharging, shall any such part or vessel be cleaned out until
+it has been completely filled with water, so as to expel any acetylene or
+mixture of acetylene and air which may remain in the vessel, and may
+cause a risk of explosion.
+
+_Recommendation_.--It being the general practice to store carbide in
+the generator-house, the Association recommend that the carbide shall be
+placed on a slightly raised platform above the floor level.
+
+THE BRITISH FIRE OFFICES COMMITTEE in the latest revision, dated July 15,
+1907, of its Rules and Regulations _re_ artificial lighting on
+insured premises, includes the following stipulations applicable to
+acetylene:
+
+Any apparatus, except as below, for generating, purifying, enriching,
+compressing or storing gas, must be either in the open or in a building
+used for such purposes only, not communicating directly with any building
+otherwise occupied.
+
+An acetylene portable apparatus is allowed, provided it holds a charge of
+not more than 2 lb. of carbide.
+
+A cylinder containing not more than 20 cubic feet of acetylene compressed
+and (or) dissolved in accordance with an Order of Secretary of State
+under the Explosives Act, 1875, is allowed.
+
+The use of portable acetylene lamps containing charges of carbide
+exceeding the limit of 2 lb. allowed under these Rules (the average
+charge being about 18 lb.) is allowed in the open or in buildings in
+course of erection.
+
+Liquid acetylene must not be used or stored on the premises.
+
+The pipe, whether flexible or not, connecting an incandescent gas lamp to
+the gas-supply must be of metal with metal connexions.
+
+(The reference in these Rules to the storage of carbide has been quoted
+in Chapter II. (page 19).)
+
+These rules are liable to revision from time to time.
+
+The GERMAN ACETYLENE VEREIN has drawn up (December 1904) the following
+code of rules for the construction, erection, and manipulation of
+acetylene apparatus:
+
+I. _Rules for Construction._
+
+1. All apparatus for the generation, purification, and storage of
+acetylene must be constructed of sheet or cast iron. Holder tanks may be
+built of brick.
+
+2. When bare, galvanised, or lead-coated sheet-iron is used, the sides of
+generators, purifiers, condensers, holder tanks, and (if present) washers
+and driers must be built with the following gauges as minima:
+
+ Holder bells. All other apparatus.
+
+Up to 7 cubic feet capacity 0.75 mm. 1.00 mm.
+From 7 to 18 " 1.00 1.25
+From 18 to 53 " 1.25 1.50
+Above 53 " 1.50 2.00
+
+When not constructed of cast-iron, the bottoms, covers, and "manhole"
+lids must be 0.5 mm. thicker in each respective size.
+
+In all circumstances, the thickness of the walls--especially in the case
+of apparatus not circular in horizontal section--must be such that
+alteration in shape appears impossible, unless deformation is guarded
+against in other ways.
+
+Generators must be so constructed that when they are being charged the
+carbide cannot fall into the residue which has already been gasified; and
+the residues must always be capable of easy, complete, and safe removal.
+
+3. Generators, purifiers, and holders must be welded, riveted or folded
+at the seams; soft solder is only permissible as a tightening material.
+
+4. Pipes delivering acetylene, or uniting the apparatus, must be cast- or
+wrought-iron. Unions, cocks, and valves must not be made of copper; but
+the use of brass and bronze is permitted.
+
+5. When cast-iron is employed, the rules of the German Gas and Water
+Engineers are to be followed.
+
+6. In generators where the whole amount of carbide introduced is not
+gasified at one time, it must be possible to add fresh water or carbide
+in safety, without interfering with the action of the apparatus. In such
+generators the size of the gasholder space is to be calculated according
+to the quantity of carbide which can be put into the generator. For every
+1 kilogramme of carbide the available gasholder space must be: for the
+first 50 kilos., 20 litres; for the next 50 kilos., 15 litres; for
+amounts above 100 kilos., 10 litres per kilo. [One kilogramme may be
+taken as 2.2 lb., and 28 litres as 1 cubic foot.]
+
+The generator must be large enough to supply the full number of normal
+(10-litre) burners with gas for 5 hours; the yield of acetylene being
+taken at 290 litres per kilo. [4.65 cubic feet per lb.]
+
+The gasholder space of apparatus where carbide is not stored must be at
+least 30 litres for every normal (10-litre) flame.
+
+7. The gasholder must be fitted with an appliance for removing any gas
+which may be generated (especially when the apparatus is first brought
+into action) after the available space is full. This vent must have a
+diameter at least equal to the inlet pipe of the holder.
+
+8. Acetylene plant must be provided with purifying apparatus which
+contains a proper purifying material in a suitable condition.
+
+9. The dimensions of subsidiary apparatus, such as washers, purifiers,
+condensers, pipes, and cocks must correspond with the capacity of the
+plant.
+
+10. Purifiers and washers must be constructed of materials capable of
+resisting the attack of the substances in them.
+
+11. Every generator must bear a plate giving the name of the maker, or
+the seller, and the maximum number of l0-litre lights it is intended to
+supply. If all the carbide put into the generator is not gasified at one
+time, the plate must also state the maximum weight of carbide in the
+charge. The gasholder must also bear a plate recording the maker's or
+seller's name, as well as its storage capacity.
+
+12. Rules 1 to 11 do not apply to portable apparatus serving up to two
+lights, or to portable apparatus used only out of doors for the lighting
+of vehicles or open spaces.
+
+II. _Rules for Erection_
+
+1. Acetylene apparatus must not be erected in or under rooms occupied or
+frequented (passages, covered courts, &c.) by human beings. Generators
+and holders must only be erected in apartments covered with light roofs,
+and separated from occupied rooms, barns, and stables by a fire-proof
+wall, or by a distance of 15 feet. Any wall is to be considered fire-
+proof which is built of solid brick, without openings, and one side of
+which is "quite free." Apparatus may be erected in barns and stables,
+provided the space required is partitioned off from the remainder by a
+fire-proof wall.
+
+2. The doors of apparatus sheds must open outwards, and must not
+communicate directly with rooms where fires and artificial lights are
+used.
+
+3. Apparatus for the illumination of showmen's booths, "merry-go-rounds,"
+shooting galleries, and the like must be erected outside the tents, and
+be inaccessible to the public.
+
+4. Permanent apparatus erected in the open air must be at least 15 feet
+from an occupied building.
+
+5. Apparatus sheds must be fitted at their highest points with outlet
+ventilators of sufficient size; the ventilators leading straight through
+the roof into the open air. They must be so arranged that the escaping
+gases and vapours cannot enter rooms or chimneys.
+
+6. The contacts of any electrical warning devices must be outside the
+apparatus shed.
+
+7. Acetylene plants must be prevented from freezing by erection in frost-
+free rooms, or by the employment of a heating apparatus or other suitable
+appliance. The heat must only be that of warm water or steam. Furnaces
+for the heating appliance must be outside the rooms containing
+generators, their subsidiary apparatus, or holders; and must be separated
+from such rooms by fire-proof walls.
+
+8. In one of the walls of the apparatus shed--if possible not that having
+a door--a window must be fitted which cannot be opened; and outside that
+window an artificial light is to be placed. In the usual way acetylene
+lighting may be employed; but a lamp burning paraffin or oil, or a
+lantern enclosing a candle, must always be kept ready for use in
+emergencies. In all circumstances internal lighting is forbidden.
+
+9. Every acetylene installation must be provided with a main cock, placed
+in a conveniently accessible position so that the whole of the service
+may be cut off from the plant.
+
+10. The seller of an apparatus must provide his customer with a sectional
+drawing, a description of the apparatus, and a set of rules for attending
+to it. These are to be supplied in duplicate, and one set is to be kept
+hanging up in the apparatus shed.
+
+III. Rules for Working the Apparatus.
+
+1. The apparatus must only be opened by daylight for addition of water.
+If the generator is one of those in which the entire charge of carbide is
+not gasified at once, addition of fresh carbide must only be made by
+daylight.
+
+2. All work required by the plant, or by any portion of it, and all
+ordinary attendance needed must be performed by daylight.
+
+3. All water-seals must be carefully kept full.
+
+4. When any part of an acetylene apparatus or a gas-meter freezes,
+notwithstanding the precautions specified in II., 7, it must be thawed
+only by pouring hot water into or over it; flames, burning fuel, or red-
+hot iron bars must not be used.
+
+5. Alterations to any part of an apparatus which involve the operations
+of soldering or riveting, &c., _i.e._, in which a fire must be used,
+or a spark may be produced by the impact of hammer on metal, must only be
+carried out by daylight in the open air after the apparatus has been
+taken to pieces. First of all the plant must be freed from gas. This is
+to be done by filling every part with water till the liquid overflows,
+leaving the water in it for at least five minutes before emptying it
+again.
+
+6. The apparatus house must not be used for any other operation, nor
+employed for the storage of combustible articles. It must be efficiently
+ventilated, and always kept closed. A notice must be put upon the door
+that unauthorised persons are not permitted to enter.
+
+7. It in forbidden to enter the house with a burning lantern or lamp, to
+strike matches, or to smoke therein.
+
+8. A search for leaks in the pipes must not be made with the aid of a
+light.
+
+9. Alterations to the service must not be made while the pipes are under
+pressure, but only after the main cock has been shut.
+
+10. If portable apparatus, such as described in I., 12, are connected to
+the burners with rubber tube, the tube must be fortified with an internal
+or external spiral of wire. The tube must be fastened at both ends to the
+cocks with thread, copper wire, or with ring clamps.
+
+11. The preparation, storage, and use of compressed or liquefied
+acetylene is forbidden. By compressed acetylene, however, is only to be
+understood gas compressed to a pressure exceeding one effective
+atmosphere. Acetylene compressed into porous matter, with or without
+acetone, is excepted from this prohibition.
+
+12. In the case of plants serving 50 lights or less, not more than 100
+kilos. of carbide in closed vessels may be kept in the apparatus house
+besides the drum actually in use.
+
+A fresh drum is not to be opened before the previous one has been two-
+thirds emptied. Opened drums must be closed with an iron watertight lid
+covering the entire top of the vessel.
+
+In the case of apparatus supplying over 500 lights, only one day's
+consumption of carbide must be kept in the generator house. In other
+respects the store of carbide for such installations is to be treated as
+a regular carbide store.
+
+13. Carbide drums must not be opened with the aid of a flame or a red-hot
+iron instrument.
+
+14. Acetylene apparatus must only be attended to by trustworthy and
+responsible persons.
+
+The rules issued by the AUSTRIAN GOVERNMENT in 1905 for the installation
+of acetylene plant and the use of acetylene are divided into general
+enactments relating to acetylene, and into special enactments in regard
+to the apparatus and installation. The general enactments state that:
+
+1. The preparation and use of liquid acetylene is forbidden.
+
+2. Gaseous acetylene, alone, in admixture, or in solution, must not be
+compressed above 2 atmospheres absolute except under special permission.
+
+3. The storage of mixtures of acetylene with air or other gases
+containing or evolving free oxygen is forbidden.
+
+4. A description of every private plant about to be installed must be
+submitted to the local authorities, who, according to its size and
+character, may give permission for it to be installed and brought into
+use either forthwith or after special inspection. Important alterations
+to existing plant must be similarly notified.
+
+5. The firms and fitters undertaking the installation of acetylene plant
+must be licensed.
+
+The special enactments fall under four headings, viz., (_a_)
+apparatus; (_b_) plant houses; (_c_) pipes; (_d_)
+residues.
+
+In regard to apparatus it is enacted that:
+
+1. The type of apparatus to be employed must be one which has been
+approved by one of certain public authorities in the country.
+
+2. A drawing and description of the construction of the apparatus and a
+short explanation of the method of working it must be fixed in a
+conspicuous position under cover in the apparatus house. The notice must
+also contain approved general information as to the properties of calcium
+carbide and acetylene, precautions that must be observed to guard against
+possible danger, and a statement of how often the purifier will require
+to be recharged.
+
+3. The apparatus must be marked with the name of the maker, the year of
+its construction, the available capacity of the gasholder, and the
+maximum generating capacity per hour.
+
+4. Each constituent of the plant must be proportioned to the maximum
+hourly output of gas and in particular the available capacity of the
+holder must be 75 per cent. of the latter. The apparatus must not be
+driven above its nominal productive capacity.
+
+5. The productive capacity of generators in which the gasholder has to be
+opened or the bell removed before recharging, or for the removal of
+sludge, must not exceed 50 litres per hour, nor may the charge of carbide
+exceed 1 kilo.
+
+6. Generators exceeding 50 litres per hour productive capacity must be
+arranged so that they can be freed from air before use.
+
+7. Generators exceeding 1500 litres per hour capacity must be arranged so
+that the acetylene, contained in the parts of the apparatus which have to
+be opened for recharging or for the removal of sludge, can be removed
+before they are opened.
+
+8. Automatic generators of which the decomposing chambers are built
+inside the gasholder must not exceed 300 litres per hour productive
+capacity.
+
+9. Generators must be arranged so that after-generation cannot produce
+objectionable results.
+
+10. The holder of carbide-to-water generators must be large enough to
+take all the gas which may be produced by the introduction of one charge
+of carbide without undue pressure ensuing.
+
+11. The maximum pressure permissible in any part of the apparatus is 1.1
+atmosphere absolute.
+
+12. The temperature in the gas space of a generator must never exceed 80 deg.
+C.
+
+13. Generating apparatus, &c., must be constructed in a workmanlike
+manner of metal capable of resisting rust and distortion, and, where the
+metal comes in contact with carbide or acetylene, it must not be one
+(copper in particular) which forms an explosive compound with the gas.
+Cocks and screw connexions, &c., of brass, bronze, &c., must always be
+kept clean. Joints exposed to acetylene under pressure must be made by
+riveting or welding except that in apparatus not exceeding 100 litres per
+hour productive capacity double bending may be used.
+
+14. Every apparatus must be fitted with a safety-valve or vent-pipe
+terminating in a safe place in the open, and of adequate size.
+
+15. Every apparatus must be provided with an efficient purifier so fitted
+that it may be isolated from the rest of the plant and with due
+consideration of the possible action of the purifying material upon the
+metal used.
+
+16. Mercury pressure gauges are prohibited. Liquid gauges, if used must
+be double the length normally needed, and with a cock which in automatic
+apparatus must be kept shut while it is in action.
+
+17. Proper steps must always be taken to prevent the apparatus freezing.
+In the absence of other precautions water-seals and pressure-gauges must
+be filled with liquid having a sufficiently low freezing-point and
+without action on acetylene or the containing vessel.
+
+18. Signal devices to show the position of the gasholder bell must not be
+capable of producing sparks inside the apparatus house.
+
+19. Leaks must not be sought for with an open flame and repairs requiring
+the use of a blow-pipe, &c., must only be carried out after the apparatus
+has been taken to pieces or freed from gas by flooding.
+
+20. Apparatus must only be attended to by trustworthy and responsible
+adults.
+
+21. Portable apparatus holding not more than 1 kilo. of carbide and of
+not more than 50 litres per hour productive capacity, and apparatus fixed
+and used out of doors are exempt from the foregoing regulations except
+Nos. 11 and 12, and the first part of 13.
+
+In regard to (_b_), plant houses, it is enacted that:
+
+1. Rooms containing acetylene apparatus must be of ample size, used for
+no other purpose, have water-tight floors, be warmed without fireplaces
+or chimneys, be lighted from outside through an air-tight window by an
+independent artificial light, have doors opening outwards, efficient
+ventilation and a store of sand or like material for fire extinction.
+Strangers must be warned away.
+
+2. Apparatus of not more than 300 litres per hour productive capacity may
+be erected in basements or annexes of dwelling houses, but if of over 50
+litres per hour capacity must not be placed under rooms regularly
+frequented. Rooms regularly frequented and those under the same must not
+be used.
+
+3. Apparatus of more than 300 litres per hour productive capacity must be
+erected in an independent building at least 15 feet distant from other
+property, which building, unless it is at least 30 feet distant, must be
+of fire-proof material externally.
+
+4. Gasholders exceeding 280 cubic foot in capacity must be in a detached
+room or in the open and inaccessible to strangers, and at least 30 feet
+from other property and with lightning conductors.
+
+5. In case of fire the main cock must not be shut until it is ascertained
+that no one remains in the room served with the gas.
+
+6. All acetylene installations must be known to the local fire brigade.
+
+In regard to (_c_), pipes, it is enacted that:
+
+1. Mains for acetylene must be separated from the generating apparatus by
+a cock, and under a five-minute test for pressure must not show a fall of
+over eight-tenths inch when the pressure is 13.8 inches, or three times
+the working pressure, whichever is greater.
+
+2. The pipes must as a rule be of iron, though lead may be used where
+they are uncovered and not exposed to risk of injury. Rubber connexions
+may only be used for portable apparatus, and attached to a terminal on
+the metal pipes provided with a cock, and be fastened at both ends so
+that they will not slip off the nozzles.
+
+In regard to (_d_), residues, it is enacted that special open or
+well-ventilated pits must be provided for their reception when the
+apparatus exceeds 300 litres per hour productive capacity. With smaller
+apparatus they may be discharged into cesspools if sufficiently diluted.
+The ITALIAN GOVERNMENT regulations in regard to acetylene plant are
+divided into eight sections. The first of these relates to the production
+and use of liquid and compressed acetylene. The production and use of
+liquid acetylene is prohibited except under the provisions of the laws
+relating to explosives. Neat acetylene must not be compressed to more
+than l-1/2 atmospheres except that an absolute pressure of 10 atmospheres
+is allowed when the gas is dissolved in acetone or otherwise rendered
+free from risk. Mixtures of acetylene with air or oxygen are forbidden,
+irrespective of the pressure or proportions. Mixtures of acetylene with
+hydrocarbons, carbonic oxide, hydrogen and inert gases are permitted
+provided the proportion of acetylene does not exceed 50 per cent. nor the
+absolute pressure 10 atmospheres.
+
+The second section relates to acetylene installations, which are
+classified in four groups, viz., (_a_) fixed or portable apparatus
+supplying not more than thirty burners consuming 20 litres per hour;
+(_b_) private installations supplying between 30 and 200 such
+burners; (_c_) public or works installations supplying between 30
+and 200 such burners; (_d_) installations supplying more than 200
+such burners.
+
+The installations must comply with the following general conditions:
+
+1. No part of the generator when working at its utmost capacity should
+attain a temperature of more than 100 deg. C.
+
+2. The carbide must be completely decomposed in the apparatus so that no
+acetylene can be evolved from the residue. The residues must be diluted
+with water before being discharged into drains or cesspools, and sludge
+storage-pits must be in the open.
+
+3. The apparatus must preclude the escape of lime into the gas and water
+connexions.
+
+4. Glass parts must be adequately protected.
+
+5. Rubber connexions between the generator, gasholder, and main are
+absolutely prohibited with installations supplying more than 30 burners.
+
+6. Cocks must be provided for cutting off the main and connexions from
+the generator and gasholder.
+
+7. Each burner must have an independent tap.
+
+8. Generators of groups (_b_), (_c_), and (_d_) must be
+constructed so that no after-generation of acetylene can take place
+automatically and that any surplus gas would in any case be carried out
+of the generator house by a vent-pipe.
+
+The third section deals with generator houses, which must be well
+ventilated and light; must not be used for any other purpose except to
+store one day's consumption of carbide, not exceeding 300 kilos.; must be
+fire-proof; must have doors opening outwards; and the vent-pipes must
+terminate at a safe place in the open. Apparatus of group (_b_) must
+not be placed in a dwelling-room and only in an adjoining room if the
+gasholder is of less than 600 litres capacity. Apparatus of group
+(_c_) must be in an independent building which must be at least 33
+feet from occupied premises if the capacity of the gasholder is 6000
+litres and upwards. Half this distance suffices for gasholders containing
+600 to 6000 litres. These distances may be reduced at the discretion of
+the local authorities provided a substantial partition wall at least 1
+foot thick is erected. Apparatus of group (_d_) must be at least 50
+feet from occupied premises and the gasholder and generator must not be
+in the same building.
+
+The fourth section deals with the question of authorisation for the
+installation of acetylene plant. Apparatus of group (_a_) may be
+installed without obtaining permission from any authorities. In regard to
+apparatus of the other groups, permission for installation must be
+obtained from local or other authorities.
+
+The fifth section relates to the working of acetylene plant. It makes the
+concessionaires and owners of the plant responsible for the manipulation
+and supervision of the apparatus, and for the employment of suitable
+operators, who must not be less than 18 years of age.
+
+The sixth section relates to the inspection of acetylene plant from time
+to time by inspectors appointed by the local or other authorities.
+Apparatus of group (_a_) is not subject to these periodical
+inspections.
+
+The seventh section details the fees payable for the inspection of
+installations and carbide stores, and fixes the penalties for non-
+compliance with the regulations.
+
+The eighth section refers to the notification of the position and
+description of all carbide works, stores, and acetylene installations to
+the local authorities.
+
+The HUNGARIAN GOVERNMENT rules for the construction and examination of
+acetylene plant forbid the use of copper and of its alloys; cocks,
+however, may be made of a copper alloy. The temperature in the gas space
+of a fixed generator must not exceed 50 deg. C., in that of a portable
+apparatus 80 deg. C. The maximum effective pressure permissible is 0.15
+atmosphere.
+
+The CONSEIL D'HYGIENE DE LA SEINE IN FRANCE allows a maximum pressure of
+1.5 metres, i.e., 59 inches, of water column in generators used for the
+ordinary purposes of illumination; but apparatus intended to supply gas
+to the low-pressure oxy-acetylene blowpipe (see Chapter IX.) may develop
+up to 2.5 metres, or 98.5 inches of water pressure, provided copper and
+its alloys are entirely excluded from the plant and from the delivery-
+pipes.
+
+The NATIONAL BOARD OF FIRE UNDERWRITERS OF THE UNITED STATES OF AMERICA
+has issued a set of rules and requirements, of which those relating to
+acetylene generators and plant are reproduced below. The underwriters
+state that, "To secure the largest measure of safety to life and
+property, these rules for the installation of acetylene gas machines must
+be observed."
+
+RULES FOR THE INSTALLATION AND USE OF ACETYLENE GAS GENERATORS.
+[Footnote: The "gallon" of these rules is, of course, the American
+gallon, which is equal to 0.83 English standard gallon.]
+
+The use of liquid acetylene or gas generated therefrom is absolutely
+prohibited.
+
+Failure to observe these rules is as liable to endanger life as property.
+
+To secure the largest measure of safety to life and property, the
+following rules for the installation of acetylene gas machines must be
+observed.
+
+_Class A.--Stationary Automatic Apparatus._
+
+1. FOUNDATIONS.--(_a_) Must, where practicable, be of brick, stone,
+concrete or iron. If necessarily of wood they shall be extra heavy,
+located in a dry place and open to the circulation of air.
+
+The ordinary board platform is not satisfactory. Wooden foundations shall
+be of heavy planking, joists or timbers, arranged so that the air will
+circulate around them so as to form a firm base.
+
+(_b_) Must be so arranged that the machine will be level and unequal
+strain will not be placed on the generator or connexions.
+
+2. LOCATION.--(_a_) Generators, especially in closely built up
+districts should preferably be placed outside of insured buildings in
+generator houses constructed and located in compliance with Rule 9.
+
+(_b_) Generators must be so placed that the operating mechanism will
+have room for free and full play and can be adjusted without artificial
+light. They must not be subject to interference by children or careless
+persons, and if for this purpose further enclosure is necessary, it must
+be furnished by means of slatted partitions permitting the free
+circulation of air.
+
+(_c_) Generators which from their construction are rendered
+inoperative during the process of recharging must be so located that they
+can be recharged without the aid of artificial light.
+
+(_d_) Generators must be placed where water will not freeze.
+
+3. ESCAPES OR RELIEF-PIPES.--Each generator must be provided with an
+escape or relief-pipe of ample size; no such pipe to be less than 3/4-
+inch internal diameter. This pipe shall be substantially installed,
+without traps, and so that any condensation will drain back to the
+generator. It must be carried to a suitable point outside the building,
+and terminate in an approved hood located at least 12 feet above ground
+and remote from windows.
+
+The hood must be constructed in such a manner that it cannot be
+obstructed by rain, snow, ice, insects or birds.
+
+4. CAPACITY.--(_a_) Must be sufficient to furnish gas continuously
+for the maximum lighting period to all lights installed. A lighting
+period of at least 5 hours shall be provided for in every case.
+
+(_b_) Generators for conditions of service requiring lighting period
+of more than 5 hours must be of sufficient capacity to avoid recharging
+at night. The following ratings will usually be found advisable.
+
+(i) For dwellings, and where machines are always used intermittently, the
+generator must have a rated capacity equal to the total number of burners
+installed.
+
+(ii) For stores, opera houses, theatres, day-run factories, and similar
+service, the generator must have a rated capacity of from 30 to 50 per
+cent, in excess of the total number of burners installed.
+
+(iii) For saloons and all night or continued service, the generator must
+have a rated capacity of from 100 to 200 per cent. in excess of the total
+number of burners installed.
+
+(_c_) A small generator must never be installed to supply a large
+number of lights, even though it seems probable that only a few lights
+will be used at a time. _An overworked generator adds to the cost of
+producing acetylene gas_.
+
+5. CARBIDE CHARGES.--Must be sufficient to furnish gas continuously for
+the maximum lighting period to all burners installed. In determining
+charges lump carbide must be estimated as capable of producing 4-1/2
+cubic foot of gas to the pound, commercial 1/4-inch carbide 4 cubic feet
+of gas to the pound, and burners must be considered as requiring at least
+25 per cent. more than their rated consumption of gas.
+
+6. BURNERS.--Burners consuming one-half of a cubic foot of gas per hour
+are considered standard in rating generators. Those having a greater or
+less capacity will decrease or increase the number of burners allowable
+in proportion.
+
+Burners usually consume from 25 to 100 per cent. more than their rated
+consumption of gas, depending largely on the working pressure. The so-
+called 1/2-foot burner when operated at pressures of from 20- to 25-
+tenths inches water column (2 to 2-1/2 inches) is usually used with best
+economy.
+
+7. PIPING.--(_a_) Connexions from generators to service-pipes must
+be made with right and left thread nipples or long thread nipples with
+lock nuts. All forms of unions are prohibited.
+
+(_b_) Piping must, as far as possible, be arranged so that any
+moisture will drain back to the generator. If low points occur of
+necessity in any piping, they must be drained through tees into drip cups
+permanently closed with screw caps or plugs. No pet-cocks shall be used.
+
+(_c_) A valve and by-pass connexion must be provided from the
+service-pipe to the blow-off for removing the gas from the holder in case
+it should be necessary to do so.
+
+(_d_) The schedule of pipe sizes for piping from generators to
+burners should conform to that commonly used for ordinary gas, but in no
+case must the feeders be smaller than three-eighths inch.
+
+The following schedule is advocated:
+
+ 3/8 inch pipe, 26 feet, three burners.
+ 1/2 inch pipe, 30 feet, six burners.
+ 3/4 inch pipe, 50 feet, twenty burners.
+ 1 inch pipe, 70 feet, thirty-five burners.
+ 1-1/4 inch pipe, 100 feet, sixty burners.
+ 1-1/2 inch pipe, 150 feet, one hundred burners.
+ 2 inch pipe, 200 feet, two hundred burners.
+ 2-1/2 inch pipe, 300 feet, three hundred burners.
+ 3 inch pipe, 450 feet, four hundred and fifty burners,
+ 3-1/2 inch pipe, 500 feet, six hundred burners.
+ 4 inch pipe, 600 feet, seven hundred and fifty burners.
+
+(_e_) Machines of the carbide-feed type must not be fitted with
+continuous drain connexions leading to sewers, but must discharge into
+suitable open receptacles which may have such connections.
+
+(_f_) Piping must be thoroughly tested both before and after the
+burners have been installed. It must not show loss in excess of 2 inches
+within twelve hours when subjected to a pressure equal to that of 15
+inches of mercury.
+
+(_g_) Piping and connexions must be installed by persons experienced
+in the installation of acetylene apparatus.
+
+8. CARE AND ATTENDANCE.--In the care of generators designed for a
+lighting period of more than five hours always clean and recharge the
+generating chambers at regular stated intervals, regardless of the number
+of burners actually used.
+
+Where generators are not used throughout the entire year always remove
+all water and gas and clean thoroughly at the end of the season during
+which they are in service.
+
+It is usually necessary to take the bell portion out and invert it so as
+to allow all gas to escape. This should never be done in the presence of
+artificial light or fire of any kind.
+
+Always observe a regular time, during daylight hours only, for attending
+to and charging the apparatus.
+
+In charging the generating chambers of water-feed machines clean all
+residuum carefully from the containers and remove it at once from the
+building. Separate from the mass any unslacked carbide remaining and
+return it to the containers, adding now carbide as required. Be careful
+never to fill the containers over the specified mark, as it is important
+to allow for the swelling of the carbide when it comes in contact with
+water. The proper action and economy of the machine are dependent on the
+arrangement and amount of carbide placed in the generator. Carefully
+guard against the escape of gas.
+
+Whenever recharging with carbide always replenish the water-supply.
+
+Never deposit residuum or exhausted material from water-feed machines in
+sewer-pipes or near inflammable material.
+
+Always keep water-tanks and water-seals filled with clean water.
+
+Never test the generator or piping for leaks with a flame, and never
+apply flame to an outlet from which the burner has been removed.
+
+Never use a lighted match, lamp, candle, lantern or any open light near
+the machine.
+
+Failure to observe the above cautions is as liable to endanger life as
+property.
+
+9. OUTSIDE GENERATOR HOUSES.--(_a_) Outside generator houses should
+not be located within 5 feet of any opening into, nor shall they open
+toward any adjacent building, and must be kept under lock and key.
+
+(_b_) The dimensions must be no greater than the apparatus requires
+to allow convenient room for recharging and inspection of parts. The
+floor must be at least 12 inches above grade and the entire structure
+thoroughly weather-proof.
+
+(_c_) Generator houses must be thoroughly ventilated, and any
+artificial heating necessary to prevent freezing shall be done by steam
+or hot-water systems.
+
+(_d_) Generator houses must not be used for the storage of calcium
+carbide except in accordance with the rules relating to that subject
+(_vide_ Chapter II.).
+
+_Class B.--Stationary Non-Automatic Apparatus_.
+
+10. FOUNDATIONS.--(_a_) Must be of brick, stone or concrete.
+
+(_b_) Must be so arranged that the machine will be level and so that
+strain will not be brought upon the connexions.
+
+11. GAS-HOUSES.--(_a_) Must be constructed entirely of non-
+combustible material and must not be lighted by any system of
+illumination involving open flames.
+
+(_b_) Must be heated, where artificial heating is necessary to
+prevent freezing, by steam or hot-water systems, the heater to be located
+in a separate building, and no open flames to be permitted within
+generator enclosures.
+
+(_c_) Must be kept closed and locked excepting during daylight
+hours.
+
+(_d_) Must be provided with a permanent and effective system of
+ventilation which will be operative at all times, regardless of the
+periods of operation of the plant.
+
+12. ESCAPE-PIPES.--Each generator must be provided with a vent-pipe of
+ample size, substantially installed, without traps. It must be carried to
+a suitable point outside the building and terminate in an approved hood
+located at least 12 feet above ground and remote from windows.
+
+The hood must be constructed in such a manner that it cannot be
+obstructed by rain, snow, ice, insects or birds.
+
+13. CARE AND MAINTENANCE.--All charging and cleaning of apparatus,
+generation of gas and execution of repairs must be done during daylight
+hours only, and generators must not be manipulated or in any way tampered
+with in the presence of artificial light.
+
+This will require gasholders of a capacity sufficient to supply all
+lights installed for the maximum lighting period, without the necessity
+of generation of gas at night or by artificial light.
+
+In the operation of generators of the carbide-feed type it is important
+that only a limited amount of carbide be fed into a given body of water.
+An allowance of at least one gallon of generating water per pound of
+carbide must be made in every case, and when this limit has been reached
+the generator should be drained and flushed, and clean water introduced.
+These precautions are necessary to avoid over-heating during generation
+and accumulation of hard deposits of residuum in the generating chamber.
+
+(Rule 14, referring to the storage of carbide, has been quoted in Chapter
+II. (page 19)).
+
+RULES FOR THE CONSTRUCTION OF GENERATORS.
+
+The following Rules are intended to provide only against the more
+hazardous defects usually noted in apparatus of this kind. The Rules do
+not cover all details of construction nor the proper proportioning of
+parts, and devices which comply with these requirements alone are not
+necessarily suitable for listing as permissible for use. These points are
+often only developed in the examination required before permission is
+given for installation.
+
+_Class A.--Stationary Apparatus for Isolated Installations._
+
+15. GENERAL RULES. GENERATORS.--(_a_) Must be made of iron or steel,
+and in a manner and of material to insure stability and durability.
+
+(_b_) Must be automatically regulated and uniform in their action,
+producing gas only as immediate consumption demands, and so designed that
+gas is generated without producing sufficient heat to cause yellow
+discoloration of residuum (which will occur at about 500 deg. F.) or abnormal
+pressure at any stage of the process when using carbide of any degree of
+fineness.
+
+The presence of excessive heat tends to change the chemical character of
+the gas and may even cause its ignition, while in machines of the
+carbide-feed type, finely divided carbide will produce excessive pressure
+unless provision is made to guard against it.
+
+(_c_) Must be so arranged that during recharging, back flow of gas
+from the gasholder will be automatically prevented, or so arranged that
+it will be impossible to charge the apparatus without first closing the
+supply-pipe to the gasholder, and to the other generating chambers if
+several are used.
+
+This is intended to prevent the dangerous escape of gas.
+
+(_d_) The water or carbide supply to the generating chamber must be
+so arranged that gas will be generated long enough in advance of the
+exhaustion of the supply already in the gasholder to allow the using of
+all lights without exhausting such supply.
+
+This provides for the continuous working of the apparatus under all
+conditions of water-feed and carbide charge, and it obviates the
+extinction of lights through intermittent action of the machine.
+
+(_e_) No valves or pet-cocks opening into the room from the gas-
+holding part or parts, the draining of which will allow an escape of gas,
+are permitted, and condensation from all parts of the apparatus must be
+automatically removed without the use of valves or mechanical working
+parts.
+
+Such valves and pet-cocks are not essential; their presence increases the
+possibility of leakage. The automatic removal of condensation from the
+apparatus is essential to the safe working of the machine.
+
+U-traps opening into the room from the gas-holding parts must not be used
+for removal of condensation. All sealed drip connexions must be so
+arranged as to discharge gas to the blow-off when blown out, and the
+seals must be self-restoring upon relief of abnormal pressure.
+
+(_f_) The apparatus must be capable of withstanding fire from
+outside causes.
+
+Sheet-metal joints must be double-seamed or riveted and thoroughly
+sweated with solder. Pipes must be attached to sheet-metal with lock-nuts
+or riveted flanges.
+
+This prohibits the use of wood or of joints relying entirely upon solder.
+
+(_g_) Gauge glasses, the breakage of which would allow the escape of
+gas, must not be used.
+
+(_h_) The use of mercury seals is prohibited.
+
+Mercury has been found unreliable as a seal in acetylene apparatus.(_i_)
+Combustible oils must not be used in connexion with the
+apparatus.
+
+(_j_) The construction must be such that liquid seals shall not
+become thickened by the deposit of lime or other foreign matter.
+
+(_k_) The apparatus must be constructed so that accidental siphoning
+of water will be impossible.
+
+(_l_) Flexible tubing, swing joints, unions, springs, mechanical
+check-valves, chains, pulleys, stuffing-boxes and lead or fusible piping
+must not be used on acetylene apparatus except where failure of such
+parts will not vitally affect the working or safety of the machine.
+
+Floats must not be used excepting in cases where failure will result only
+in rendering the machine inoperative.
+
+(_m_) Every machine must be plainly marked with the maximum number
+of lights it is designed to supply, the amount of carbide necessary for a
+single charge, the manufacturer's name and the name of the machine.
+
+16. GENERATING CHAMBERS.--(_a_) Must be constructed of galvanised
+iron or steel not less than No. 24 U.S. Standard gauge in thickness for
+capacities up to and including 20 gallons, not less than No. 22 U.S.
+Standard gauge for capacities between 20 and 75 gallons, and not less
+than No. 20 U.S. Standard gauge for capacities in excess of 75 gallons.
+
+(_b_) Must each be connected with the gasholder in such a manner
+that they will, at all times, give open connexion either to the gasholder
+or to the blow-off pipe to the outer air.
+
+This prevents dangerous pressure within or the escape of gas from the
+generating chamber.
+
+(_c_) Must be so constructed that not more than 5 pounds of carbide
+can be acted upon at once, in machines which apply water in small
+quantities to the carbide.
+
+This tends to reduce the danger of overheating and excessive after-
+generation by providing for division of the carbide charges in machines
+of this type.
+
+(_d_) Must be provided with covers having secure fastenings to hold
+them properly in place and those relying on a water-seal must be
+submerged in at least 12 inches of water. Water-seal chambers for covers
+depending on a water-seal must be 1-1/2 inches wide and 15 inches deep,
+excepting those depending upon the filling of the seal chambers for the
+generation of gas, where 9 inches will be sufficient.
+
+(_e_) Must be so designed that the residuum will not clog or affect
+the working of the machine and can conveniently be handled and removed.
+
+(_f_) Must be provided with suitable vent connexions to the blow-off
+pipe so that residuum may be removed and the generating water replaced
+without causing siphoning or introducing air to the gasholder upon
+recharging.
+
+This applies to machines of the carbide-feed type.
+
+(_g_) Feed mechanism for machines of the carbide-feed type must be
+so designed that the direct fall of carbide from the carbide holder into
+the water of the generator is prevented at all positions of the feed
+mechanisms; or, when actuated by the rise and fall of a gas-bell, must be
+so arranged that the feed-valve will not remain open after the landing of
+the bell, and so that the feed valve remains inoperative as long as the
+filling opening on the carbide hopper remains open. Feed mechanisms must
+always be far enough above the water-level to prevent clogging from the
+accumulation of damp lime. For this purpose the distance should be not
+less than 10 inches.
+
+17. CARBIDE CHAMBERS.--(_a_) Must be constructed of galvanised iron
+or steel not less than No. 24 U.S. Standard gauge in thickness for
+capacities up to and including 50 pounds and not less than No. 22 U.S.
+Standard gauge for capacities in excess of 50 pounds.
+
+(_b_) Must have sufficient carbide capacity to supply the full
+number of burners continuously and automatically during the maximum
+lighting period.
+
+This rule removes the necessity of recharging or attending to the machine
+at improper hours. Burners almost invariably require more than their
+rated consumption of gas, and carbide is not of staple purity, and there
+should therefore be an assurance of sufficient quantity to last as long
+as light is needed. Another important consideration is that in some
+establishments burners are called upon for a much longer period of
+lighting than in others, requiring a generator of greater gas-producing
+capacity. Machines having several generating chambers must automatically
+begin generation in each upon exhaustion of the preceding chamber.
+
+(_c_) Must be arranged so that the carbide holders or charges may be
+easily and entirely removed in case of necessity.
+
+18. GASHOLDERS.--(_a_) Must be constructed of galvanised iron or
+steel not less than No. 24 U.S. Standard gauge in thickness for
+capacities up to and including 20 gallons, not less than No. 22 U.S.
+Standard gauge for capacities between 20 and 75 gallons, and not less
+than No. 20 U.S. Standard gauge for capacities in excess of 75 gallons.
+
+Gas-bells, if used, may be two gauges lighter than holders.
+
+Condensation chambers, if placed under holders, to be of same gauge as
+holders.
+
+(_b_) Must be of sufficient capacity to contain all gas generated
+after all lights have been extinguished.
+
+If the holder is too small and blows off frequently after the lights are
+extinguished there is a waste of gas. This may suggest improper working
+of the apparatus and encourage tampering.
+
+(_c_) Must, when constructed on the gasometer principle, be so
+arranged that when the gas-bell is filled to its maximum with gas at
+normal pressure its lip or lower edge will extend at least 9 inches below
+the inner water-level.
+
+(_d_) Must, when constructed on the gasometer principle, have the
+dimensions of the tank portion so related to those of the bell that a
+pressure of at least 11 inches will be necessary before gas can be forced
+from the holder.
+
+(_e_) The bell portion of a gasholder constructed on the gasometer
+principle must be provided with a substantial guide to its upward
+movement, preferably in the centre of the holder, carrying a stop acting
+to chock the bell 1 inch above the normal blow-off point.
+
+This tends to insure the proper action of the bell and decreases the
+liability of escaping gas.
+
+(_f_) A space of at least three-quarters of an inch must be allowed
+between the sides of the tank and the bell.
+
+(_g_) All water-seals must be so arranged that the water-level may
+be readily seen and maintained.
+
+19. WATER-SUPPLY.--(_a_) The supply of water to the generator for
+generating purposes must not be taken from the water-seal of any
+gasholder constructed on the gasometer principle, unless the feed
+mechanism is so arranged that the water-seals provided for in Rules 18,
+(_c_), (_d_), and (_e_) may be retained under all
+conditions. This provides for the proper level of water in the gasholder.
+
+(_b_) In cases where machines of the carbide-feed type are supplied
+with water from city water-mains or house-pipes, the pipe connexion must
+discharge into the regularly provided filling trap on the generator and
+not through a separate continuous connexion leading into the generating
+chamber.
+
+This is to prevent the expulsion of explosive mixtures through the
+filling trap in refilling.
+
+20. RELIEFS OR SAFETY BLOW-OFFS.--(_a_) Must in all cases be
+provided, and must afford free vent to the outer air for any over-
+production of gas, and also afford relief in case of abnormal pressure in
+the machine.
+
+Both the above-mentioned vents may be connected, with the same escape-
+pipe.
+
+(_b_) Must be of at least 3/4-inch internal diameter and be provided
+with suitable means for connecting to the pipe loading outside of the
+building.
+
+(_c_) Must be constructed without valves or other mechanical working
+parts.
+
+(_d_) Apparatus requiring pressure regulators must be provided with
+an additional approved safety blow-off attachment located between the
+pressure regulator and the service-pipes and discharging to the outer
+air.
+
+This is intended to prevent the possibility of undue pressure in the
+service-pipes due to failure of the pressure regulator.
+
+21. PRESSURES.--(_a_) The working pressure at the generator must not
+vary more than ten-tenths (1) inch water column under all conditions of
+carbide charge and feed, and between the limits of no load and 50 per
+cent. overload.
+
+(_b_) Apparatus not requiring pressure regulators must be so
+arranged that the gas pressure cannot exceed sixty-tenths (6) inches
+water column.
+
+This requires the use of the pressure relief provided for in Rule No. 20
+(_a_).
+
+(_c_) Apparatus requiring pressure regulators must be so arranged
+that the gas pressure cannot exceed three pounds to the square inch.
+
+The pressure limit of 3 pounds is taken since that is the pressure
+corresponding to a water column about 6 feet high, which is about, the
+limit in point of convenience for water-sealed reliefs.
+
+22. AIR MIXTURES.--Generators must be so arranged as to contain the
+minimum amount of air when first started or recharged, and no device or
+attachment facilitating or permitting mixture of air with the gas prior
+to consumption, except at the burners, shall be allowed.
+
+Owing to the explosive properties of acetylene mixed with air, machines
+must be so designed that such mixtures are impossible.
+
+23. PURIFIERS.--(_a_) Must be constructed of galvanised iron or
+steel not less than No. 24 U.S. Standard gauge in thickness.
+
+(_b_) Where installed, purifiers must conform to the general rules
+for the construction of other acetylene apparatus and allow the free
+passage of gas.
+
+(_c_) Purifiers must contain no carbide for drying purposes.
+
+(_d_) Purifiers must be located inside of gasholders, or, where
+necessarily outside, must have no hand-holes which can be opened without
+first shutting off the gas-supply.
+
+24. PRESSURE REGULATORS.--(_a_) Must conform to the rules for the
+construction of other acetylene apparatus so far as they apply and must
+not be subject to sticking or clogging.
+
+(_b_) Must be capable of maintaining a uniform pressure, not varying
+more than four-tenths inch water column, at any load within their rating.
+
+(_c_) Must be installed between valves in such a manner as to
+facilitate inspection and repairs.
+
+_Class B.--Stationary Apparatus for Central Station Service._
+
+Generators of over 300 lights capacity for central station service are
+not required to be automatic in operation. Generators of less than 300
+lights capacity must be automatic in operation and must comply in every
+respect with the requirements of Class A.
+
+25. GENERAL RULES. GENERATORS.--(_a_) Must be substantially
+constructed of iron or steel and be protected against depreciation by an
+effective and durable preventive of corrosion.
+
+Galvanising is strongly recommended as a protection against oxidation,
+and it may to advantage be reinforced by a thorough coating of asphaltum
+or similar material.
+
+(_b_) Must contain no copper or alloy of copper in contact with
+acetylene, excepting in valves.
+
+(_c_) Must be so arranged that generation will take place without
+overheating; temperatures in excess of 500 deg. F. to be considered
+excessive.
+
+(_d_) Must be provided with means for automatic removal of
+condensation from gas passages.
+
+(_e_) Must be provided with suitable protection against freezing of
+any water contained in the apparatus.
+
+No salt or other corrosive chemical is permissible as a protection
+against freezing.
+
+(_f_) Must in general comply with the requirements governing the
+construction of apparatus for isolated installations so far as they are
+applicable.
+
+(_g_) Must be so arranged as to insure correct procedure in
+recharging and cleaning.
+
+(_h_) Generators of the carbide-feed type must be provided with some
+form of approved measuring device to enable the attendant to determine
+when the maximum allowable quantity of carbide has been fed into the
+generating chamber.
+
+In the operation of generators of this type an allowance of at least 1
+gallon of clean generating water per pound of carbide should be made, and
+the generator should be cleaned after slaking of every full charge. Where
+lump carbide is used the lumps may become embedded in the residuum, if
+the latter is allowed to accumulate at the bottom of the generating
+chamber, causing overheating from slow and restricted generation, and
+rendering the mass more liable to form a hard deposit and bring severe
+stresses upon the walls of the generator by slow expansion.
+
+26. GENERATING CHAMBERS.--(_a_) Must each be connected with the
+gasholder in such a manner that they will, at all times, give open
+connexion either to the gasholder or to the blow-off pipe into the outer
+air.
+
+(_b_) Must be so arranged as to guard against appreciable escape of
+gas to the room at any time during the introduction of the charges.
+
+(_c_) Must be so designed that the residuum will not clog or affect
+the operation of the machine and can conveniently be handled and removed.
+
+(_d_) Must be so arranged that during the process of cleaning and
+recharging the back-flow of gas from the gasholder or other generating
+chambers will be automatically prevented.
+
+27. GASHOLDERS.--(_a_) Must be of sufficient capacity to contain at
+least 4 cubic feet of gas per 1/2-foot burner of the rating.
+This is to provide for the requisite lighting period without the
+necessity of making gas at night, allowance being made for the
+enlargement of burners caused by the use of cleaners.
+
+(_b_) Must be provided with suitable guides to direct the movement
+of the bell throughout its entire travel.
+
+28. PRESSURE RELIEFS.--Must in all cases be provided, and must be so
+arranged as to prevent pressure in excess of 100-tenths (10) inches water
+column in the mains.
+
+29. PRESSURES.--Gasholders must be adjusted to maintain a pressure of
+approximately 25-tenths (2.5) inches water column in the mains.
+
+
+
+CHAPTER V
+
+THE TREATMENT OF ACETYLENE AFTER GENERATION
+
+IMPURITIES IN CALCIUM CARBIDE.--The calcium carbide manufactured at the
+present time, even when of the best quality commercially obtainable, is
+by no means a chemically pure substance; it contains a large number of
+foreign bodies, some of which evolve gas on treatment with water. To a
+considerable extent this statement will probably always remain true in
+the future; for in order to make absolutely pure carbide it would be
+necessary for the manufacturer to obtain and employ perfectly pure lime,
+carbon, and electrodes in an electric furnace which did not suffer attack
+during the passage of a powerful current, or he would have to devise some
+process for simultaneously or subsequently removing from his carbide
+those impurities which were derived from his impure raw materials or from
+the walls of his furnace--and either of these processes would increase
+the cost of the finished article to a degree that could hardly be borne.
+Beside the impurities thus inevitably arising from the calcium carbide
+decomposed, however, other impurities may be added to acetylene by the
+action of a badly designed generator or one working on a wrong system of
+construction; and therefore it may be said at once that the crude gas
+coming from the generating plant is seldom fit for immediate consumption,
+while if it be required for the illumination of occupied rooms, it must
+invariably be submitted to a rigorous method of chemical purification.
+
+IMPURITIES OF ACETYLENE.--Combining together what may be termed the
+carbide impurities and the generator impurities in crude acetylene, the
+foreign bodies are partly gaseous, partly liquid, and partly solid. They
+may render the gas dangerous from the point of view of possible
+explosions; they, or the products derived from them on combustion, may be
+harmful to health if inspired, injurious to the fittings and decorations
+of rooms, objectionable at the burner orifices by determining, or
+assisting in, the formation of solid growths which distort the flame and
+so reduce its illuminating power; they may give trouble in the pipes by
+condensing from the state of vapour in bends and dips, or by depositing,
+if they are already solid, in angles, &c., and so causing stoppages; or
+they may be merely harmful economically by acting as diluents to the
+acetylene and, by having little or no illuminating value of themselves,
+causing the gas to emit less light than it should per unit of volume
+consumed, more particularly, of course, when the acetylene is not burnt
+under the mantle. Also, not being acetylene, or isomeric therewith, they
+require, even if they are combustible, a different proportion of oxygen
+for their perfect combustion; and a good acetylene jet is only calculated
+to attract precisely that quantity of air to the flame which a gas having
+the constitution C_2H_2 demands. It will be apparent without argument
+that a proper system of purification is one that is competent to remove
+the carbide impurities from acetylene, so far as that removal is
+desirable or necessary; it should not be called upon to extract the
+generator impurities, because the proper way of dealing with them is, to
+the utmost possible extent, to prevent their formation. The sole
+exception to this rule is that of water-vapour, which invariably
+accompanies the best acetylene, and must be partially removed as soon as
+convenient. Vapour of water almost always accompanies acetylene from the
+generator, even when the apparatus does not belong to those systems of
+working where liquid water is in excess, this being due to the fact that
+in a generator where the carbide is in excess the temperature tends to
+rise until part of the water is vapourised and carried out of the
+decomposing chamber before it has an opportunity of reacting with the
+excess of carbide. The issuing gas is therefore more or less hot, and it
+usually comes from the generating chamber saturated with vapour, the
+quantity needed so to saturate it rising as the temperature of the gas
+increases. Practically speaking, there is little objection to the
+presence of water-vapour in acetylene beyond the fear of deposition of
+liquid in the pipes, which may accumulate till they are partially or
+completely choked, and may even freeze and burst them in very severe
+weather. Where the chemical purifiers, too, contain a solid material
+which accidentally or intentionally acts as a drier by removing moisture
+from the acetylene, it is a waste of such comparatively expensive
+material to allow gas to enter the purifier wetter than need be.
+
+EXTRACTION OF MOISTURE.--In all large plants the extraction of the
+moisture may take place in two stages. Immediately after the generator,
+and before the washer if the generator requires such an apparatus to
+follow it, a condenser is placed. Here the gas is made to travel somewhat
+slowly through one or more pipes surrounded with cold air or water, or is
+made to travel through a space containing pipes in which cold water is
+circulating, the precise method of constructing the condenser being
+perfectly immaterial so long as the escaping gas has a temperature not
+appreciably exceeding that of the atmosphere. So cooled, however, the gas
+still contains much water-vapour, for it remains saturated therewith at
+the temperature to which it is reduced, and by the inevitable law of
+physics a further fall in temperature will be followed by a further
+deposition of liquid water from the acetylene. Manifestly, if the
+installation is so arranged that the gas can at no part of the service
+and on no occasion fall to a lower temperature than that at which it
+issues from the condenser, the removal of moisture as effected by such a
+condenser will be sufficient for all practical purposes; but at least in
+all large plants where a considerable length of main is exposed to the
+air, a more complete moisture extractor must be added to the plant, or
+water will be deposited in the pipes every cold night in the winter. It
+is, however, useless to put a chemical drier, or one more searching in
+its action than a water-cooled condenser, at so early a position in the
+acetylene plant, because the gas will be subsequently stored in a water-
+sealed holder, where it will most probably once again be saturated with
+moisture from the seal. When such generators are adopted as require to
+have a specific washer placed after them in order to remove the water-
+soluble impurities, _e.g._, those in which the gas does not actually
+bubble through a considerable quantity of liquid in the generating
+chamber itself, it is doubtful whether a separate condenser is altogether
+necessary, because, as the water in the washer can easily be kept at the
+atmospheric temperature (by means of water circulating in pipes or
+otherwise), the gas will be brought to the atmospheric temperature in the
+washer, and at that temperature it cannot carry with it more than a
+certain fixed proportion of moisture. The notion of partially drying a
+gas by causing it to pass through water may appear paradoxical, but a
+comprehension of physical laws will show that it is possible, and will
+prove efficient in practice, when due attention is given to the facts
+that the gas entering the washer is hot, and that it is subsequently to
+be stored over water in a holder.
+
+GENERATOR IMPURITIES.--The generator impurities present in the crudest
+acetylene consist of oxygen and nitrogen, _i.e._, the main
+constituents of air, the various gaseous, liquid, and semi-solid bodies
+described in Chapter II., which are produced by the polymerising and
+decomposing action of heat upon the carbide, water, and acetylene in the
+apparatus, and, whenever the carbide is in excess in the generator, some
+lime in the form of a very fine dust. In all types of water-to-carbide
+plant, and in some automatic carbide-feed apparatus, the carbide chamber
+must be disconnected and opened each time a fresh charge has to be
+inserted; and since only about one-third of the space in the container
+can be filled with carbide, the remaining two-thirds are left full of
+air. It is easy to imagine that the carbide container of a small
+generator might be so large, or loaded with so small a quantity of
+carbide, or that the apparatus might in other respects be so badly
+designed, that the gas evolved might contain a sufficient proportion of
+air to render it liable to explode in presence of a naked light, or of a
+temperature superior to its inflaming-point. Were a cock, however, which
+should have been shut, to be carelessly left open, an escape of gas from,
+rather than an introduction of air into, the apparatus would follow,
+because the pressure in the generator is above that of the atmosphere. As
+is well known, roughly four-fifths by volume of the air consist of
+nitrogen, which is non-inflammable and accordingly devoid of danger-
+conferring properties; but in all flames the presence of nitrogen is
+harmful by absorbing much of the heat liberated, thus lowering the
+temperature of that flame, and reducing its illuminating power far more
+seriously. On the other hand, a certain quantity of air in acetylene
+helps to prevent burner troubles by acting as a mere diluent (albeit an
+inferior one to methane or marsh-gas), and therefore it has been proposed
+intentionally to add air to the gas before consumption, such a process
+being in regular use on the large scale in some places abroad. As Eitner
+has shown (Chapter VI.) that in a 3/4-inch pipe acetylene ceases to be
+explosive when mixed with less than 47.7 per cent. of air, an amount of,
+say, 40 per cent. or less may in theory be safely added to acetylene; but
+in practice the amount of air added, if any, would have to be much
+smaller, because the upper limit of explosibility of acetylene-air
+mixtures is not rigidly fixed, varying from about 50 per cent. of air
+when the mixture is in a small vessel, and fired electrically to about 25
+per cent. of air in a large vessel approached with a flame. Moreover,
+safely to prepare such mixtures, after the proportion of air had been
+decided upon, would require the employment of some additional perfectly
+trustworthy automatic mechanism to the plant to draw into the apparatus a
+quantity of air strictly in accordance with the volume of acetylene made
+--a pair of meters geared together, one for the gas, the other for the
+air--and this would introduce extra complexity and extra expense. On the
+whole the idea cannot be recommended, and the action of the British Home
+Office in prohibiting the use of all such mixtures except those
+unavoidably produced in otherwise good generators, or in burners of the
+ordinary injector type, is perfectly justifiable. The derivation and
+effect of the other gaseous and liquid generator impurities in acetylene
+were described in Chapter II. Besides these, very hot gas has been found
+to contain notable amounts of hydrogen and carbon monoxide, both of which
+burn with non-luminous flames. The most plausible explanation of their
+origin has been given by Lewes, who suggests that they may be formed by
+the action of water-vapour upon very hot carbide or upon carbon separated
+therefrom as the result of previous dissociation among the gases present;
+the steam and the carbon reacting together at a temperature of 500 deg. C. or
+thereabouts in a manner resembling that of the production of water-gas.
+The last generator impurity is lime dust, which is calcium oxide or
+hydroxide carried forward by the stream of gas in a state of extremely
+fine subdivision, and is liable to be produced whenever water acts
+rapidly upon an excess of calcium carbide. This lime occasionally appears
+in the alternative form of a froth in the pipes leading directly from the
+generating chamber; for some types of carbide-to-water apparatus,
+decomposing certain kinds of carbide, foam persistently when the liquid
+in them becomes saturated with lime, and this foam or froth is remarkably
+difficult to break up.
+
+FILTERS.--It has just been stated that the purifying system added to an
+acetylene installation should not be called upon to remove these
+generator impurities; because their appearance in quantity indicates a
+faulty generator, which should be replaced by one of better action. On
+the contrary, with the exception of the gases which are permanent at
+atmospheric temperature--hydrogen, carbon monoxide, nitrogen, and oxygen--
+and which, once produced, must remain in the acetylene (lowering its
+illuminating value, but giving no further trouble), extraction of these
+generator impurities is quite simple. The dust or froth of lime will be
+removed in the washer where the acetylene bubbles through water--the dust
+itself can be extracted by merely filtering the gas through cotton-wool,
+felt, or the like. The least volatile liquid impurities will be removed
+partly in the condenser, partly in the washer, and partly by the
+mechanical dry-scrubbing action of the solid purifying material in the
+chemical purifier. To some extent the more volatile liquid bodies will be
+removed similarly; but a complete extraction of them demands the
+employment of some special washing apparatus in which the crude acetylene
+is compelled to bubble (in finely divided streams) through a layer of
+some non-volatile oil, heavy mineral lubricating oil, &c.; for though
+soluble in such oil, the liquid impurities are not soluble in, nor do
+they mix with, water; and since they are held in the acetylene as
+vapours, a simple passage through water, or through water-cooled pipes,
+does not suffice for their recovery. It will be seen that a sufficient
+removal of these generator impurities need throw no appreciable extra
+labour upon the consumer of acetylene, for he can readily select a type
+of generator in which their production is reduced to a minimum; while a
+cotton-wool or coke filter for the gas, a water washer, which is always
+useful in the plant if only employed as a non-return valve between the
+generator and the holder, and the indispensable chemical purifiers, will
+take out of the acetylene all the remaining generator impurities which
+need, and can, be extracted.
+
+CARBIDE IMPURITIES.--Neglecting very minute amounts of carbon monoxide
+and hydrogen (which may perhaps come from cavities in the calcium carbide
+itself), as being utterly insignificant from the practical point of view,
+the carbide impurities of the gas fall into four main categories: those
+containing phosphorus, those containing sulphur, those containing
+silicon, and those containing gaseous ammonia. The phosphorus in the gas
+comes from calcium phosphide in the calcium carbide, which is attacked by
+water, and yields phosphoretted hydrogen (or phosphine, as it will be
+termed hereafter). The calcium phosphide, in its turn, is produced in the
+electric furnace by the action of the coke upon the phosphorus in
+phosphatic lime--all commercially procurable lime and some varieties of
+coke (or charcoal) containing phosphates to a larger or smaller extent.
+The sulphur in the gas comes from aluminium sulphide in the carbide,
+which is produced in the electric furnace by the interaction of
+impurities containing aluminium and sulphur (clay-like bodies, &c.)
+present in the lime and coke; this aluminium sulphide is attacked by
+water and yields sulphuretted hydrogen. Even in the absence of aluminium
+compounds, sulphuretted hydrogen may be found in the gases of an
+acetylene generator; here it probably arises from calcium sulphide, for
+although the latter is not decomposed by water, it gradually changes in
+water into calcium sulphydrate, which appears to suffer decomposition.
+When it exists in the gas the silicon is derived from certain silicides
+in the carbide; but this impurity will be dealt with by itself in a later
+paragraph. The ammonia arises from the action of the water upon
+magnesium, aluminium, or possibly calcium nitride in the calcium carbide,
+which are bodies also produced in the electric furnace or as the carbide
+is cooling. In the gas itself the ammonia exists as such; the phosphorus
+exists mainly as phosphine, partly as certain organic compounds
+containing phosphorus, the exact chemical nature of which has not yet
+been fully ascertained; the sulphur exists partly as sulphuretted
+hydrogen and partly as organic compounds analogous, in all probability,
+to those of phosphorus, among which Caro has found oil of mustard, and
+certain bodies that he regards as mercaptans. [Footnote: It will be
+convenient to borrow the phrase used in the coal-gas industry, calling
+the compounds of phosphorus other than phosphine "phosphorus compounds,"
+and the compounds of sulphur other than sulphuretted hydrogen "sulphur
+compounds." The "sulphur compounds" of coal-gas, however, consist mainly
+of carbon bisulphide, which is certainly not the chief "sulphur compound"
+in acetylene, even if present to any appreciable extent.] The precise way
+in which these organic bodies are formed from the phosphides and
+sulphides of calcium carbide is not thoroughly understood; but the system
+of generation employed, and the temperature obtaining in the apparatus,
+have much to do with their production; for the proportion of the total
+phosphorus and sulphur found in the crude gas which exists as "compounds"
+tends to be greater as the generating plant yields a higher temperature.
+It should be noted that ammonia and sulphuretted hydrogen have one
+property in common which sharply distinguishes them from the sulphur
+"compounds," and from all the phosphorus compounds, including phosphine.
+Ammonia and sulphuretted hydrogen are both very soluble in water, the
+latter more particularly in the lime-water of an active acetylene
+generator; while all the other bodies referred to are completely
+insoluble. It follows, therefore, that a proper washing of the crude gas
+in water should suffice to remove all the ammonia and sulphuretted
+hydrogen from the acetylene; and as a matter of fact those generators in
+which the gas is evolved in presence of a large excess of water, and in
+which it has to bubble through such water, yield an acetylene practically
+free from ammonia, and containing nearly all the sulphur which it does
+contain in the state of "compounds." It must also be remembered that
+chemical processes which are perfectly suited to the extraction of
+sulphuretted hydrogen and phosphine are not necessarily adapted for the
+removal of the other phosphorus and sulphur compounds.
+
+WASHERS.--In designing a washer for the extraction of ammonia and
+sulphuretted hydrogen it is necessary to see that the gas is brought into
+most intimate contact with the liquid, while yet no more pressure than
+can possibly be avoided is lost. Subdivision of the gas stream may be
+effected by fitting the mouth of the inlet-pipe with a rose having a
+large number of very small holes some appreciable distance apart, or by
+bending the pipe to a horizontal position and drilling it on its upper
+surface with numbers of small holes. Another method is to force the gas
+to travel under a series of partitions extending just below the water-
+level, forming the lower edges of those partitions either perfectly
+horizontal or with small notches like the teeth of a saw. One volume of
+pure water only absorbs about three volumes of sulphuretted hydrogen at
+atmospheric temperatures, but takes up some 600 volumes of gaseous
+ammonia; and as ammonia always accompanies the sulphuretted hydrogen, the
+latter may be said to be absorbed in the washer by a solution of ammonia,
+a liquid in which sulphuretted hydrogen is much more soluble. Therefore,
+since water only dissolves about an equal volume of acetylene, the liquid
+in the washer will continue to extract ammonia and sulphuretted hydrogen
+long after it is saturated with the hydrocarbon. For this reason,
+_i.e._, to avoid waste of acetylene by dissolution in the clean
+water of the washer, the plan is sometimes adopted of introducing water
+to the generator through the washer, so that practically the carbide is
+always attacked by a liquid saturated with acetylene. Provided the liquid
+in the generator does not become seriously heated, there is no objection
+to this arrangement; but if the water is heated strongly in the generator
+it loses much or all of its solvent properties, and the impurities may be
+driven back again into the washer. Clearly if the waste lime of the
+generator occurs as a dry or damp powder, the plan mentioned is not to be
+recommended; but when the waste lime is a thin cream--water being in
+large excess--it may be adopted. If the generator produces lime dust
+among the gas, and if the acetylene enters the washer through minute
+holes, a mechanical filter to remove the dust must be inserted between
+the generator and the washer, or the orifices of the leading pipe will be
+choked. Whenever a water-cooled condenser is employed after the
+generator, in which the gas does not come in contact with the water, that
+liquid may always be used to charge the generator. For compactness and
+simplicity of parts the water of the holder seal is occasionally used as
+the washing liquid, but unless the liquid of the seal is constantly
+renewed it will thus become offensive, especially if the holder is under
+cover, and it will also act corrosively upon the metal of the tank and
+bell. The water-soluble impurities in acetylene will not be removed
+completely by merely standing over the holder seal for a short time, and
+it is not good practice to pass unnecessarily impure gas into a holder.
+[Footnote: This is not a contradiction of what has been said in Chapter
+III. about the relative position of holder and chemical purifiers,
+because reference is now being made to ammonia and sulphuretted hydrogen
+only.]
+
+HARMFULNESS OF IMPURITIES.--The reasons why the carbide impurities must
+be removed from acetylene before it is burned have now to be explained.
+From the strictly chemical point of view there are three compounds of
+phosphorus, all termed phosphoretted hydrogen or phosphine: a gas, PH_3;
+a liquid, P_2H_4; and a solid, P_4H_2. The liquid is spontaneously
+inflammable in presence of air; that is to say, it catches fire of itself
+without the assistance of spark or flame immediately it comes in contact
+with atmospheric oxygen; being very volatile, it is easily carried as
+vapour by any permanent gas. The gaseous phosphine is not actually
+spontaneously inflammable at temperatures below 100 deg. C.; but it oxidises
+so rapidly in air, even when somewhat diluted, that the temperature may
+quickly rise to the point of inflammation. In the earliest days of the
+acetylene industry, directly it was recognised that phosphine always
+accompanies crude acetylene from the generator, it was believed that
+unless the proportion were strictly limited by decomposing only a carbide
+practically free from phosphides, the crude acetylene might exhibit
+spontaneously inflammable properties. Lewes, indeed, has found that a
+sample of carbide containing 1 per cent of calcium phosphide gave
+(probably by local decomposition--the bulk of the phosphide suffering
+attack first) a spontaneously inflammable gas; but when examining
+specimens of commercial carbide the highest amount of phosphine he
+discovered in the acetylene was 2.3 per cent, and this gas was not
+capable of self-inflammation. According to Bullier, however, acetylene
+must contain 80 per cent of phosphine to render it spontaneously
+inflammable. Berdenich has reported a case of a parcel of carbide which
+yielded on the average 5.1 cubic foot of acetylene per lb., producing gas
+which contained only 0.398 gramme of phosphorus in the form of phosphine
+per cubic metre (or 0.028 per cent. of phosphine) and was spontaneously
+inflammable. But on examination the carbide in question was found to be
+very irregular in composition, and some lumps produced acetylene
+containing a very high proportion of phosphorus and silicon compounds. No
+doubt the spontaneous inflammability was due to the exceptional richness
+of these lumps in phosphorus. As manufactured at the present day, calcium
+carbide ordinarily never contains an amount of phosphide sufficient to
+render the gas dangerous on the score of spontaneous inflammability; but
+should inferior material ever be put on the markets, this danger might
+have to be guarded against by submitting the gas evolved from it to
+chemical analysis. Another risk has been suggested as attending the use
+of acetylene contaminated with phosphine (and to a minor degree with
+sulphuretted hydrogen), viz., that being highly toxic, as they
+undoubtedly are, the gas containing them might be extremely dangerous to
+breathe if it escaped from the service, or from a portable lamp,
+unconsumed. Anticipating what will be said in a later paragraph, the
+worst kind of calcium carbide now manufactured will not yield a gas
+containing more than 0.1 per cent. by volume of sulphuretted hydrogen and
+0.05 per cent. of phosphine. According to Haldane, air containing 0.07
+per cent. of sulphuretted hydrogen produces fatal results on man if it is
+breathed for some hours, while an amount of 0.2 per cent. is fatal in 1-
+1/2 minutes. Similar figures for phosphine cannot be given, because
+poisoning therewith is very rare or quite unknown: the cases of "phossy-
+jaw" in match factories being caused either by actual contact with yellow
+phosphorus or by inhalation of its vapour in the elemental state.
+However, assuming phosphine to be twice as toxic as sulphuretted
+hydrogen, its effect in crude acetylene of the above-mentioned
+composition will be equal to that of the sulphuretted hydrogen, so that
+in the present connexion the gas may be said to be equally toxic with a
+sample of air containing 0.2 per cent. of sulphuretted hydrogen, which
+kills in less than two minutes. But this refers only to crude acetylene
+undiluted with air; and being a hydrocarbon--being in fact neither oxygen
+nor common air--acetylene is irrespirable of itself though largely devoid
+of specific toxic action. Numerous investigations have been made of the
+amount of acetylene (apart from its impurities) which can be breathed in
+safety; but although these point to a probable recovery after a fairly
+long-continued respiration of an atmosphere charged with 30 per cent. of
+acetylene, the figure is not trustworthy, because toxicological
+experiments upon animals seldom agree with similar tests upon man. If
+crude acetylene were diluted with a sufficient proportion of air to
+remove its suffocating qualities, the percentage of specifically toxic
+ingredients would be reduced to a point where their action might be
+neglected; and short of such dilution the acetylene itself would in all
+probability determine pathological effects long before its impurities
+could set up symptoms of sulphur and phosphorus poisoning.
+
+Ammonia is objectionable in acetylene because it corrodes brass fittings
+and pipes, and because it is partially converted (to what extent is
+uncertain) into nitrous and nitric acids as it passes through the flame.
+Sulphur is objectionable in acetylene because it is converted into
+sulphurous and sulphuric anhydrides, or their respective acids, as it
+passes through the flame. Phosphorus is objectionable because in similar
+circumstances it produces phosphoric anhydride and phosphoric acid. Each
+of these acids is harmful in an occupied room because they injure the
+decorations, helping to rot book-bindings, [Footnote: It is only fair to
+state that the destruction of leather bindings is commonly due to traces
+of sulphuric acid remaining in the leather from the production employed
+in preparing it, and is but seldom caused directly by the products of
+combustion coming from gas or oil.] tarnishing "gold-leaf" ornaments, and
+spoiling the colours of dyed fabrics. Each is harmful to the human
+system, sulphuric and phosphoric anhydrides (SO_3, and P_4O_10) acting as
+specific irritants to the lungs of persons predisposed to affections of
+the bronchial organs. Phosphorus, however, has a further harmful action:
+sulphuric anhydride is an invisible gas, but phosphoric anhydride is a
+solid body, and is produced as an extremely fine, light, white voluminous
+dust which causes a haze, more or less opaque, in the apartment.
+[Footnote: Lewes suggests that ammonia in the gas burnt may assist in the
+production of this haze, owing to the formation of solid ammonium salts
+in the state of line dust.] Immediately it comes in contact with
+atmospheric moisture phosphoric anhydride is converted into phosphoric
+acid, but this also occurs at first as a solid substance. The solidity
+and visibility of the phosphoric anhydride and acid are beneficial in
+preventing highly impure acetylene being unwittingly burnt in a room;
+but, on the other hand, being merely solids in suspension in the air, the
+combustion products of phosphorus are not so easily carried away from the
+room by the means provided for ventilation as are the products of the
+combustion of sulphur. Phosphoric anhydride is also partly deposited in
+the solid state at the burner orifices, perhaps actually corroding the
+steatite jets, and always assisting in the deposition of carbon from any
+polymerised hydrocarbons in the acetylene; thus helping the carbon to
+block up or distort those orifices. Whenever the acetylene is to be burnt
+on the incandescent system under a mantle of the Welsbach or other type,
+phosphorus, and possibly sulphur, become additionally objectionable, and
+rigorous extraction is necessary. As is well known, the mantle is
+composed of the oxides of certain "rare earths" which owe their practical
+value to the fact that they are non-volatile at the temperature of the
+gas-flame. When a gas containing phosphorus is burnt beneath such a
+mantle, the phosphoric anhydride attacks those oxides, partially
+converting them into the respective phosphates, and these bodies are less
+refractory. A mantle exposed to the combustion products of crude
+acetylene soon becomes brittle and begins to fall to pieces, occasionally
+showing a yellowish colour when cold. The actual advantage of burning
+acetylene on the incandescent system is not yet thoroughly established--
+in this country at all events; but it is clear that the process will not
+exhibit any economy (rather the reverse) unless the plant is provided
+with most capable chemical purifiers. Phosphorus, sulphur, and ammonia
+are not objectionable in crude acetylene because they confer upon the gas
+a nauseous odour. From a well-constructed installation no acetylene
+escapes unconsumed: the gas remains wholly within the pipes until it is
+burnt, and whatever odour it may have fails to reach the human nostrils.
+A house properly piped for acetylene will be no more conspicuous by its
+odour than a house properly piped for coal-gas. On the contrary, the fact
+that the carbide impurities of acetylene, which, in the absolutely pure
+state, is a gas of somewhat faint, hardly disagreeable, odour, do confer
+upon that gas a persistent and unpleasant smell, is distinctly
+advantageous; for, owing to that odour, a leak in the pipes, an unclosed
+tap, or a fault in the generating plant is instantly brought to the
+consumer's attention. A gas wholly devoid of odour would be extremely
+dangerous in a house, and would have to be scented, as is done in the
+case of non-carburetted water-gas when it is required for domestic
+purposes.
+
+AMOUNTS OF IMPURITIES AND SCOPE OF PURIFICATION.--Partly for the reason
+which has just been given, and partly on the ground of expense, a
+complete removal of the impurities from crude acetylene is not desirable.
+All that need be done is to extract sufficient to deprive the gas of its
+injurious effects upon lungs, decorations, and burners. As it stands,
+however, such a statement is not sufficiently precise to be useful either
+to consumers of acetylene or to manufacturers of plant, and some more or
+less arbitrary standard must be set up in order to define the composition
+of "commercially pure" acetylene, as well as to gauge the efficiency of
+any process of purification. In all probability such limit may be
+reasonably taken at 0.1 milligramme of either sulphur or phosphorus
+(calculated as elementary bodies) per 1 litre of acetylene, _i.e._,
+0.0-1.1 grain per cubic foot; a quantity which happens to correspond
+almost exactly with a percentage by weight of 0.01. Owing to the atomic
+weights of these substances, and the very small quantities being
+considered, the same limit hardly differs from that of 0.01 per cent. by
+weight of sulphuretted hydrogen or of phosphine--it being always
+recollected that the sulphur and phosphorus do not necessarily exist in
+the gas as simple hydrides. Keppeler, however, has suggested the higher
+figure of 0.15 milligramme of either sulphur or phosphorus per litre of
+acetylene (=0.066 grain per cubic foot) for the maximum amount of these
+impurities permissible in purified acetylene. He adopts this standard on
+the basis of the results of observations of the amounts of sulphur and
+phosphorus present in the gas issuing from a purifier charged with
+heratol at the moment when the last layer of the heratol is beginning to
+change colour. No limit has been given for the removal of the ammonia,
+partly because that impurity can more easily, and without concomitant
+disadvantage, be extracted entirely; and partly because it is usually
+removed in the washer and not in the true chemical purifier.
+
+According to Lewes, the maximum amount of ammonia found in the acetylene
+coming from a dripping generator is 0.95 gramme per litre, while in
+carbide-to-water gas it is 0.16 gramme: 417 and 70.2 grains per cubic
+foot respectively. Rossel and Landriset have found 4 milligrammes (1.756
+grains [Footnote: Milligrammes per litre; grains per cubic foot. It is
+convenient to remember that since 1 cubic foot of water weighs 62.321 x
+16 - 997.14 avoirdupois ounces, grammes per litre are approximately equal
+to oz. per cubic foot; and grammes per cubic metre to oz. per 1000 cubic
+feet.]) to be the maximum in water-to-carbide gas, and none to occur in
+carbide-to-water acetylene. Rossel and Landriset return the minimum
+proportion of sulphur, calculated as H_2S, found in the gaseous state in
+acetylene when the carbide has not been completely flooded with water at
+1.18 milligrammes per litre, or 0.52 grain per cubic foot; and the
+corresponding maxima at 1.9 milligrammes, or 0.84 grain. In carbide-to-
+water gas, the similar maxima are 0.23 milligramme or 0.1 grain. As
+already stated, the highest proportion of phosphine yet found in
+acetylene is 2.3 per cent. (Lewes), which is equal to 32.2 milligrammes
+of PH_3 per litre or 14.13 grains per cubic foot (Polis); but this sample
+dated from 1897. Eitner and Keppeler record the minimum proportion of
+phosphorus, calculated as PH_3, found in crude acetylene, as 0.45
+milligramme per litre, and the maximum as 0.89 milligramme per litre; in
+English terms these figures are 0.2 and 0.4 grain per cubic foot. On an
+average, however, British and Continental carbide of the present day may
+be said to give a gas containing 0.61 milligramme of phosphorus
+calculated as PH_3 per litre and 0.75 milligramme of sulphur calculated
+as H_2S. In other units these figures are equal to 0.27 grain of PH_3 and
+0.33 grain of H_2S per 1 cubic foot, or to 0.041 per cent. by volume of
+PH_3 and 0.052 per cent. of H_2S. Yields of phosphorus and sulphur much
+higher than these will be found in the journals and books, but such
+analytical data were usually obtained in the years 1896-99, before the
+manufacture of calcium carbide had reached its present degree of
+systematic control. A commercial specimen of carbide was seen by one of
+the authors as late as 1900 which gave an acetylene containing 1.12
+milligramme of elementary sulphur per litre, i.e., 0.096 per cent, by
+volume, or 0.102 per cent, by volume of H_2S; but the phosphorus showed
+the low figure of 0.36 milligramme per litre (0.031 per cent, of P or
+0.034 per cent, of PH_3 by volume).
+
+The British Acetylene Association's regulations relating to carbide of
+calcium (_vide_ Chap. XIV.) contain a clause to the effect that
+"carbide which, when properly decomposed, yields acetylene containing
+from all phosphorus compounds therein more than 0.05 per cent, by volume
+of phosphoretted hydrogen, may be refused by the buyer." This limit is
+equivalent to 0.74 milligramme of phosphorus calculated as PH_3 per
+litre. A latitude of 0.01 per cent, is, however, allowed for the
+analysis, so that the ultimate limit on which carbide could be rejected
+is: 0.06 volume per cent. of PH_3, or 0.89 milligramme of phosphorus per
+litre.
+
+The existence in appreciable quantity of combined silicon as a normal
+impurity in acetylene seems still open to doubt. Calcium carbide
+frequently contains notable quantities of iron and other silicides; but
+although these bodies are decomposed by acids, yielding hydrogen
+silicide, or siliciuretted hydrogen, they are not attacked by plain
+water. Nevertheless Wolff and Gerard have found hydrogen silicide in
+crude acetylene, and Lewes looks upon it as a common impurity in small
+amounts. When it occurs, it is probably derived, as Vigouroux has
+suggested, from "alloys" of silicon with calcium, magnesium, and
+aluminium in the carbide. The metallic constituents of these substances
+would naturally be attacked by water, evolving hydrogen; and the
+hydrogen, in its nascent state, would probably unite with the liberated
+silicon to form hydrogen silicide. Many authorities, including Keppeler,
+have virtually denied that silicon compounds exist in crude acetylene,
+while the proportion 0.01 per cent. has been given by other writers as
+the maximum. Caro, however, has stated that the crude gas almost
+invariably contains silicon, sometimes in very small quantities, but
+often up to the limit of 0.8 per cent.; the failure of previous
+investigators to discover it being due to faulty analytical methods. Caro
+has seen one specimen of (bad) carbide which gave a spontaneously
+inflammable gas although it contained only traces of phosphine; its
+inflammability being caused by 2.1 per cent. of hydrogen silicide.
+Practically speaking, all the foregoing remarks made about phosphine
+apply equally to hydrogen silicide: it burns to solid silicon oxide
+(silica) at the burners, is insoluble in water, and is spontaneously
+inflammable when alone or only slightly diluted, but never occurs in good
+carbide in sufficient proportion to render the acetylene itself
+inflammable. According to Caro the silicon may be present both as
+hydrogen silicide and as silicon "compounds." A high temperature in the
+generator will favour the production of the latter; an apparatus in which
+the gas is washed well in lime-water will remove the bulk of the former.
+Fraenkel has found that magnesium silicide is not decomposed by water or
+an alkaline solution, but that dilute hydrochloric acid acts upon it and
+spontaneously inflammable hydrogen silicide results. If it may be assumed
+that the other silicides in commercial calcium carbide also behave in
+this manner it is plain that hydrogen silicide cannot occur in crude
+acetylene unless the gas is supposed to be hurried out of the generator
+before the alkaline water therein has had time to decompose any traces of
+the hydrogen silicide which is produced in the favouring conditions of
+high temperature sometimes prevailing. Mauricheau-Beaupre has failed to
+find silica in the products of combustion of acetylene from carbide of
+varying degrees of purity. He found, however, that a mixture of strong
+nitric and hydrochloric acids (_aqua regia_), if contaminated with
+traces of phosphoric acid, dissolved silica from the glass of laboratory
+vessels. Consequently, since phosphoric acid results from the phosphine
+in crude acetylene when the gas is passed through aqua regia, silica may
+be found on subsequently evaporating the latter. But this, silica, he
+found, was derived from the glass and not through the oxidation of
+silicon compounds in the acetylene. It is possible that some of the
+earlier observers of the occurrence of silicon compounds in crude
+acetylene may have been misled by the solution of silica from the glass
+vessels used in their investigations. The improbability of recognisable
+quantities of silicon compounds occurring in acetylene in any ordinary
+conditions of generation is demonstrated by a recent study by Fraenkel of
+the composition of the deposit produced on reflectors exposed to the
+products of combustion of a sample of acetylene which afforded a haze
+when burnt. The deposit contained 51.07 per cent. of phosphoric acid, but
+no silica. The gas itself contained from 0.0672 to 0.0837 per cent. by
+volume of phosphine.
+
+PURIFYING MATERIALS.--When acetylene first began to be used as a domestic
+illuminant, most generator builders denied that there was any need for
+the removal of these carbide impurities from the gas, some going so far
+as to assert that their apparatus yielded so much purer an acetylene than
+other plant, where purification might be desirable, that an addition of a
+special purifier was wholly unnecessary. Later on the more responsible
+members of the trade took another view, but they attacked the problem of
+purification in a perfectly empirical way, either employing some purely
+mechanical scrubber filled with some moist or dry porous medium, or
+perhaps with coke or the like wetted with dilute acid, or they simply
+borrowed the processes adopted in the purification of coal-gas. At first
+sight it might appear that the more simple methods of treating coal-gas
+should be suitable for acetylene; since the former contains two of the
+impurities--sulphuretted hydrogen and ammonia--characteristic of crude
+acetylene. After removing the ammonia by washing with water, therefore,
+it was proposed to extract the sulphur by passing the acetylene through
+that variety of ferric hydroxide (hydrated oxide of iron) which is so
+serviceable in the case of coal-gas. The idea, however, was quite
+unsound: first, because it altogether ignores the phosphorus, which is
+the most objectionable impurity in acetylene, but is not present in coal-
+gas; secondly, because ferric hydroxide is used on gasworks to extract in
+a marketable form the sulphur which occurs as sulphuretted hydrogen, and
+true sulphuretted hydrogen need not exist in well-generated and well-
+washed acetylene to any appreciable extent; thirdly, because ferric
+hydroxide is not employed by gasmakers to remove sulphur compounds (this
+is done with lime), being quite incapable of extracting them, or the
+analogous sulphur compounds of crude acetylene.
+
+About the same time three other processes based on somewhat better
+chemical knowledge were put forward. Pictet proposed leading the gas
+through a strong solution of calcium chloride and then through strong
+sulphuric acid, both maintained at a temperature of -20 deg. to -40 deg. C.,
+finally washing the gas in a solution of some lead salt. Proof that such
+treatment would remove phosphorus to a sufficient degree is not
+altogether satisfactory; but apart from this the necessity of maintaining
+such low temperatures, far below that of the coldest winter's night,
+renders the idea wholly inadmissible for all domestic installations.
+Willgerodt suggested removing sulphuretted hydrogen by means of potassium
+hydroxide (caustic potash), then absorbing the phosphine in bromine
+water. For many reasons this process is only practicable in the
+laboratory. Berge and Reychler proposed extracting both sulphuretted
+hydrogen and phosphine in an acid solution of mercuric chloride
+(corrosive sublimate). The poisonousness of this latter salt, apart from
+all other objections, rules such a method out.
+
+BLEACHING POWDER.--The next idea, first patented by Smith of Aberdeen,
+but fully elaborated by Lunge and Cedercreutz, was to employ bleaching-
+powder [Footnote: Bleaching-powder is very usually called chloride of
+lime; but owing to the confusion which is constantly arising in the minds
+of persons imperfectly acquainted with chemistry between chloride of lime
+and chloride of calcium--two perfectly distinct bodies--the less
+ambiguous expression "bleaching-powder" will be adopted here.] either in
+the solid state or as a liquid extract. The essential constituent of
+bleaching-powder from the present aspect is calcium hypochlorite, which
+readily oxidises sulphuretted hydrogen, and more particularly phosphine,
+converting them into sulphuric and phosphoric acids, while the acetylene
+is practically unattacked. In simple purifying action the material proved
+satisfactory; but since high-grade commercial bleaching-powder contains
+some free chlorine, or some is set free from it in the purifier under the
+influence of the passing gas, the issuing acetylene was found to contain
+chlorine, free or combined; and this, burning eventually to hydrochloric
+acid, is hardly less harmful than the original sulphur compounds.
+Moreover, a mixture of acetylene, chlorine, and air is liable to catch
+fire of itself when exposed to bright sunlight; and therefore the use of
+a bleaching-powder purifier, or rather the recharging thereof, was not
+unattended by danger in the early days. To overcome these defects, the
+very natural process was adopted of diluting the bleaching-powder, such
+diluent also serving to increase the porosity of the material. A very
+unsuitable substance, however, was selected for the purpose, viz.,
+sawdust, which is hygroscopic organic, and combustible. Owing to the
+exothermic chemical action between the impurities of the acetylene and
+the bleaching-powder, the purifying mass became heated; and thus not only
+were the phenomena found in a bad generator repeated in the purifying
+vessel, but in presence of air and light (as in emptying the purifier),
+the reaction proceeded so rapidly that the heat caused inflammation of
+the sawdust and the gas, at least on one occasion an actual fire taking
+place which created much alarm and did some little damage. For a time,
+naturally, bleaching-powder was regarded as too dangerous a material to
+be used for the purification of crude acetylene; but it was soon
+discovered that danger could be avoided by employing the substance in a
+proper way.
+
+HERATOL, FRANKOLINE, ACAGINE AND PURATYLENE.--Setting aside as unworthy
+of attention certain compositions offered as acetylene purifying
+materials whose constitution has not been divulged or whose action has
+not been certified by respectable authority, there are now three
+principal chemical reagents in regular use. Those are chromic acid,
+cuprous chloride (sub- or proto-chloride of copper), and bleaching-
+powder. Chromic acid is employed in the form of a solution acidified with
+acetic or hydrochloric acid, which, in order to obtain the advantages
+(_see_ below) attendant upon the use of a solid purifying material,
+is absorbed in that highly porous and inert description of silica known
+as infusorial earth or "kieselguhr." This substance was first recommended
+by Ullmann, and is termed commercially "heratol" As sold it contains
+somewhere about 136 grammes of chromic acid per kilo. Cuprous chloride is
+used as a solution in strong hydrochloric acid mixed with ferric
+chloride, and similarly absorbed in kieselguhr. From the name of its
+proposer, this composition is called "frankoline." It will be shown in
+Chapter VI. that the use of metallic copper in the construction of
+acetylene apparatus is not permissible or judicious, because the gas is
+liable to form therewith an explosive compound known as copper acetylide;
+it might seem, therefore, that the employment of a copper salt for
+purification courts accident. The objection is not sound, because the
+acetylide is not likely to be produced except in the presence of ammonia;
+and since frankoline is a highly acid product, the ammonia is converted
+into its chloride before any copper acetylide can be produced. As a
+special acetylene purifier, bleaching-powder exists in at least two chief
+modifications. In one, known as "acagine," it is mixed with 15 per cent.
+of lead chromate, and sometimes with about the same quantity of barium
+sulphate; the function of the latter being simply that of a diluent,
+while to the lead chromate is ascribed by its inventor (Wolff) the power
+of retaining any chlorine that may be set free from the bleaching-powder
+by the reduction of the chromic acid. The utility of the lead chromate in
+this direction has always appeared doubtful; and recently Keppeler has
+argued that it can have no effect upon the chlorine, inasmuch as in the
+spent purifying material the lead chromate may be found in its original
+condition unchanged. The second modification of bleaching-powder is
+designated "puratylene," and contains calcium chloride and quick or
+slaked lime. It is prepared by evaporating to dryness under diminished
+pressure solutions of its three ingredients, whereby the finished
+material is given a particularly porous nature.
+
+It will be observed that both heratol and frankoline are powerfully acid,
+whence it follows they are capable of extracting any ammonia that may
+enter the purifier; but for the same reason they are liable to act
+corrosively upon any metallic vessel in which they are placed, and they
+therefore require to be held in earthenware or enamelled receivers. But
+since they are not liquid, the casing of the purifier can be safely
+constructed of steel or cast iron. Puratylene also removes ammonia by
+virtue of the calcium chloride in it. Acagine would probably pass the
+ammonia; but this is no real objection, as the latter can be extracted by
+a preliminary washing in water. Heratol changes, somewhat obscurely, in
+colour as it becomes spent, its original orange tint, due to the chromic
+acid, altering to a dirty green, characteristic of the reduced salts of
+chromium oxide. Frankoline has been asserted to be capable of
+regeneration or revivification, _i.e._, that when spent it may be
+rendered fit for further service by being exposed to the air for a time,
+as is done with gas oxide; this, however, may be true to some extent with
+the essential constituents of frankoline, but the process is not
+available with the commercial solid product. Of all these materials,
+heratol is the most complete purifier of acetylene, removing phosphorus
+and sulphur most rapidly and thoroughly, and not appreciably diminishing
+in speed or efficiency until its chromic acid is practically quite used
+up. On the other hand, heratol does act upon pure acetylene to some
+extent; so that purifiers containing it should be small in size and
+frequently recharged. In one of his experiments Keppeler found that 13
+per cent. of the chromic acid in heratol was wasted by reacting with
+acetylene. As this waste of chromic acid involves also a corresponding
+loss of gas, small purifiers are preferable, because at any moment they
+only contain a small quantity of material capable of attacking the
+acetylene itself. Frankoline is very efficacious as regards the
+phosphorus, but it does not wholly extract the sulphur, leaving,
+according to Keppeler, from 0.13 to 0.20 gramme of the latter in every
+cubic metre of the gas. It does not attack acetylene itself; and if,
+owing to its free hydrochloric acid, it adds any acid vapours to the
+purified gas, these vapours may be easily removed by a subsequent passage
+through a vessel containing lime or a carbide drier. Both being
+essentially bleaching-powder, acagine and puratylene are alike in
+removing phosphorus to a satisfactory degree; but they leave some sulphur
+behind. Acagine evidently attacks acetylene to a slight extent, as
+Keppeler has found 0.2 gramme of chlorine per cubic metre in the issuing
+gas.
+
+Although some of these materials attack acetylene slightly, and some
+leave sulphur in the purified gas, they may be all considered reasonably
+efficient from the practical point of view; for the loss of true
+acetylene is too small to be noticeable, and the quantity of sulphur not
+extracted too trifling to be harmful or inconvenient. They may be valued,
+accordingly, mainly by their price, proper allowance being made for the
+quantity of gas purified per unit weight of substance taken. This
+quantity of gas must naturally vary with the proportion of phosphorus and
+sulphur in the crude acetylene; but on an average the composition of
+unpurified gas is what has already been given above, and so the figures
+obtained by Keppeler in his investigation of the subject may be accepted.
+In the annexed table these are given in two forms: (1) the number of
+litres of gas purified by 1 kilogramme of the substance, (2) the number
+of cubic feet purified per lb. It should be noted that the volumes of gas
+refer to a laboratory degree of purification; in practice they may all be
+increased by 10 or possibly 20 per cent.
+
+ _________________________________________________
+| | | |
+| | Litres | Cubic Feet |
+| | per Kilogramme. | per Lb. |
+|______________|___________________|______________|
+| | | |
+| Heratol | 5,000 | 80 |
+| Frankoline | 9,000 | 144 |
+| Puratylene | 10,000 | 160 |
+| Acagine | 13,000 | 208 |
+|______________|___________________|______________|
+
+Another method of using dry bleaching-powder has been proposed by
+Pfeiffer. He suggests incorporating it with a solution of some lead salt,
+so that the latter may increase the capacity of the calcium hypochlorite
+to remove sulphur. Analytical details as to the efficiency of this
+process have not been given. During 1901 and 1902 Bullier and Maquenne
+patented a substance made by mixing bleaching-powder with sodium
+sulphate, whereby a double decomposition occurs, sodium hypochlorite,
+which is equally efficient with calcium hypochlorite as a purifying
+material, being produced together with calcium sulphate, which, being
+identical with plaster of Paris, sets into a solid mass with the excess
+of water present, and is claimed to render the whole more porous. This
+process seemed open to objection, because Blagden had shown that a
+solution of sodium hypochlorite was not a suitable purifying reagent in
+practice, since it was much more liable to add chlorine to the gas than
+calcium hypochlorite. The question how a solidified modification of
+sodium hypochlorite would behave in this respect has been investigated by
+Keppeler, who found that the Bullier and Maquenne material imparted more
+chlorine to the gas which had traversed it than other hypochlorite
+purifying agents, and that the partly foul material was liable to cause
+violent explosions. About the same time Rossel and Landriset pointed out
+that purification might be easily effected in all generators of the
+carbide-to-water pattern by adding to the water of the generator itself a
+quantity of bleaching-powder equivalent to 5 to 20 grammes for every 1
+kilogramme of carbide decomposed, claiming that owing to the large amount
+of liquid present, which is usually some 4 litres per kilogramme of
+carbide (0.4 gallon per lb.), no nitrogen chloride could be produced, and
+that owing to the dissolved lime in the generator, chlorine could not be
+added to the gas. The process is characterised by extreme simplicity, no
+separate purifier being needed, but it has been found that an
+introduction of bleaching-powder in the solid condition is liable to
+cause an explosive combination of acetylene and chlorine, while the use
+of a solution is attended by certain disadvantages. Granjon has proposed
+impregnating a suitable variety of wood charcoal with chlorine, with or
+without an addition of bleaching-powder; then grinding the product to
+powder, and converting it into a solid porous mass by the aid of cement.
+The material is claimed to last longer than ordinary hypochlorite
+mixtures, and not to add chlorine to the acetylene.
+
+SUBSIDIARY PURIFYING MATERIALS.--Among minor reagents suggested as
+purifying substances for acetylene may be mentioned potassium
+permanganate, barium peroxide, potassium bichromate, sodium plumbate and
+arsenious oxide. According to Benz the first two do not remove the
+sulphuretted hydrogen completely, and oxidise the acetylene to some
+extent; while potassium bichromate leaves some sulphur and phosphorus
+behind in the gas. Sodium plumbate has been suggested by Morel, but it is
+a question whether its action on the impurities would not be too violent
+and whether it would be free from action on the acetylene itself. The use
+of arsenious oxide dissolved in a strong acid, and the solution absorbed
+in pumice or kieselguhr has been protected by G. F. Jaubert. The
+phosphine is said to combine with the arsenic to form an insoluble
+brownish compound. In 1902 Javal patented a mixture of 1 part of
+potassium permanganate, 5 of "sulphuric acid," and 1 of water absorbed in
+4 parts of infusorial earth. The acid constantly neutralised by the
+ammonia of the crude gas is as constantly replaced by fresh acid formed
+by the oxidation of the sulphuretted hydrogen; and this free acid, acting
+upon the permanganate, liberates manganese peroxide, which is claimed to
+destroy the phosphorus and sulphur compounds present in the crude
+acetylene.
+
+EPURENE.--A purifying material to which the name of epurene has been
+given has been described, by Mauricheau-Beaupre, as consisting of a
+mixture of ferric chloride and ferric oxide in the proportion of 2
+molecules, or 650 parts, of the former with one molecule, or 160 parts,
+of the latter, together with a suitable quantity of infusorial earth. In
+the course of preparation, however, 0.1 to 0.2 per cent. of mercuric
+chloride is introduced into the material. This mercuric chloride is said
+to form an additive compound with the phosphine of the crude acetylene,
+which compound is decomposed by the ferric chloride, and the mercuric
+chloride recovered. The latter therefore is supposed to act only as a
+carrier of the phosphine to the ferric chloride and oxide, by which it is
+oxidised according to the equation:
+
+8Fe_2Cl_6 + 4Fe_2O_3 + 3PH_3 = 12Fe_2Cl_4 + 3H_3PO_4.
+
+Thus the ultimate products are phosphoric acid and ferrous chloride,
+which on exposure to air is oxidised to ferric chloride and oxide. It is
+said that this revivification of the fouled or spent epurene takes place
+in from 20 to 48 hours when it is spread in the open in thin layers, or
+it may be partially or wholly revivified _in situ_ by adding a small
+proportion of air to the crude acetylene as it enters the purifier. The
+addition of 1 to 2 per cent. of air, according to Mauricheau-Beaupre,
+suffices to double the purifying capacity of one charge of the material,
+while a larger proportion would achieve its continuous revivification.
+Epurene is said to purify 10,000 to 11,000 litres of crude acetylene per
+kilogramme, or, say, 160 to 176 cubic feet per pound, when the acetylene
+contains on the average 0.05 per cent, by volume of phosphine.
+
+For employment in all acetylene installations smaller than those which
+serve complete villages, a solid purifying material is preferable to a
+liquid one. This is partly due to the extreme difficulty of subdividing a
+stream of gas so that it shall pass through a single mass of liquid in
+small enough bubbles for the impurities to be removed by the time the gas
+arrives at the surface. This time cannot be prolonged without increasing
+the depth of liquid in the vessel, and the greater the depth of liquid,
+the more pressure is consumed in forcing the gas through it. Perfect
+purification by means of fluid reagents unattended by too great a
+consumption of pressure is only to be effected by a mechanical scrubber
+such as is used on coal-gas works, wherein, by the agency of external
+power, the gas comes in contact with large numbers of solid surfaces kept
+constantly wetted; or by the adoption of a tall tower filled with porous
+matter or hollow balls over which a continuous or intermittent stream of
+the liquid purifying reagent is made to trickle, and neither of these
+devices is exactly suited to the requirements of a domestic acetylene
+installation. When a solid material having a proper degree of porosity or
+aggregation is selected, the stream of gas passing through it is broken
+up most thoroughly, and by employing several separate layers of such
+material, every portion of the gas is exposed equally to the action of
+the chemical reagent by the time the gas emerges from the vessel. The
+amount of pressure so consumed is less than that in a liquid purifier
+where much fluid is present; but, on the other hand, the loss of pressure
+is absolutely constant at all times in a liquid purifier, provided the
+head of liquid is maintained at the same point. A badly chosen solid
+purifying agent may exhibit excessive pressure absorption as it becomes
+partly spent. A solid purifier, moreover, has the advantage that it may
+simultaneously act as a drier for the gas; a liquid purifier, in which
+the fluid is mainly water, obviously cannot behave in a similar fashion
+For thorough purification it is necessary that the gas shall actually
+stream through the solid material; a mere passage over its surface is
+neither efficient nor economical of material.
+
+DISPOSITION OF PURIFYING MATERIAL.--Although much has been written, and
+some exaggerated claims made, about the maximum, volume of acetylene a
+certain variety of purifying material will treat, little has been said
+about the method in which such a material should be employed to obtain
+the best results. If 1 lb. of a certain substance will purify 200 cubic
+feet of normal crude acetylene, that weight is sufficient to treat the
+gas evolved from 40 lb. of carbide; but it will only do so provided it is
+so disposed in the purifier that the gas does not pass through it at too
+high a speed, and that it is capable of complete exhaustion. In the coal-
+gas industry it is usually assumed that four layers of purifying
+material, each having a superficial area of 1 square foot, are the
+minimum necessary for the treatment of 100 cubic feet of gas per hour,
+irrespective of the nature of the purifying material and of the impurity
+it is intended to extract. If there is any sound basis for this
+generalization, it should apply equally to the purification of acetylene,
+because there is no particular reason to imagine that the removal of
+phosphine by a proper substance should occur at an appreciably different
+speed from the removal of carbon dioxide, sulphuretted hydrogen, and
+carbon bisulphide by lime, ferric oxide, and sulphided lime respectively,
+Using the coal gas figures, then, for every 10 cubic feet of acetylene
+generated per hour, a superficial area of (4 x 144 / 10) 57.6 square
+inches of purifying material is required. In the course of Keppeler's
+research upon different purifying materials it is shown that 400 grammes
+of heratol, 360 grammes of frankoline, 250 grammes of acagine, and 230
+grammes of puratylene each occupy a space of 500 cubic centimetres when
+loosely loaded into a purifying vessel, and from these data, the
+following table has been calculated:
+
+ __________________________________________________________
+| | | | |
+| | Weight | Weight | Cubic Inches |
+| | per Gallon | per Cubic Foot | Occupied |
+| | in Lbs. | in Lbs. | per Lb. |
+|_____________|____________|________________|______________|
+| | | | |
+| Water | 10.0 | 62.321 | 27.73 |
+| Heratol | 8.0 | 49.86 | 31.63 |
+| Frankoline | 7.2 | 41.87 | 38.21 |
+| Acagine | 6.0 | 31.16 | 55.16 |
+| Puratylene | 4.6 | 28.67 | 60.28 |
+|_____________|____________|________________|______________|
+
+As regards the minimum weight of material required, data have been given
+by Pfleger for use with puratylene. He states that 1 Kilogramme of that
+substance should be present for every 100 litres of crude acetylene
+evolved per hour, 4 kilogrammes being the smallest quantity put into the
+purifier. In English units these figures are 1 lb. per 1.5 cubic feet per
+hour, with 9 lb. as a minimum, which is competent to treat 1.1 cubic feet
+of gas per hour. Thus it appears that for the purification of the gas
+coming from any generator evolving up to 14 cubic feet of acetylene per
+hour a weight of 9 lb of puratylene must be charged into the purifier,
+which will occupy (60.28 / 9) 542 cubic inches of space; and it must be
+so spread out as to present a total superficial area of (4 x 144 x 14 /
+100) 80.6 square inches to the passing gas. It follows, therefore, that
+the material should be piled to a depth of (542 / 80.6) 6.7 inches on a
+support having an area of 80.6 square inches; but inasmuch as such a
+depth is somewhat large for a small vessel, and as several layers are
+better than one, it would be preferable to spread out these 540 cubic
+inches of substance on several supports in such a fashion that a total
+surface of 80.6 square inches or upwards should be exhibited. These
+figures may obviously be manipulated in a variety of ways for the design
+of a purifying vessel; but, to give an example, if the ordinary
+cylindrical shape be adopted with four circular grids, each having a
+clear diameter of 8 inches (_i.e._, an area of 50.3 square inches),
+and if the material is loaded to a depth of 3 inches on each, there would
+be a total volume of (50.3 x 3 x 4) = 604 cubic inches of puratylene in
+the vessel, and it would present a total area of (50.3 x 4) = 201 square
+inches to the acetylene. At Keppeler's estimation such an amount of
+puratylene should weigh roughly 10 lb., and should suffice for the
+purification of the gas obtained from 320 lb. of ordinary carbide; while,
+applying the coal-gas rule, the total area of 201 square inches should
+render such a vessel equal to the purification of acetylene passing
+through it at a speed not exceeding (201 / 5.76) = 35 cubic feet per
+hour. Remembering that it is minimum area in square inches of purifying
+material that must govern the speed at which acetylene may be passed
+through a purifier, irrespective probably of the composition of the
+material; while it is the weight of material which governs the ultimate
+capacity of the vessel in terms of cubic feet of acetylene or pounds of
+carbide capable of purification, these data, coupled with Keppeler's
+efficiency table, afford means for calculating the dimensions of the
+purifying vessel to be affixed to an installation of any desired number
+of burners. There is but little to say about the design of the vessel
+from the mechanical aspect. A circular horizontal section is more likely
+to make for thorough exhaustion of the material. The grids should be
+capable of being lifted out for cleaning. The lid may be made tight
+either by a clamp and rubber or leather washer, or by a liquid seal. If
+the purifying material is not hygroscopic, water, calcium chloride
+solution, or dilute glycerin may be used for sealing purposes; but if the
+material, or any part of it, does absorb water, the liquid in the seal
+should be some non-aqueous fluid like lubricating oil. Clamped lids are
+more suitable for small purifiers, sealed lids for large vessels. Care
+must be taken that condensation products cannot collect in the purifying
+vessel. If a separate drying material is employed in the same purifier
+the space it takes must be considered separately from that needed by the
+active chemical reagent. When emptying a foul purifier it should be
+recollected that the material may be corrosive, and being saturated with
+acetylene is likely to catch fire in presence of a light.
+
+Purifiers charged with heratol are stated, however, to admit of a more
+rapid flow of the gas through them than that stated above for puratylene.
+The ordinary allowance is 1 lb. of heratol for every cubic foot per hour
+of acetylene passing, with a minimum charge of 7 lb. of the material. As
+the quantity of material in the purifier is increased, however, the flow
+of gas per hour may be proportionately increased, _e.g._, a purifier
+charged with 132 lb. of heratol should purify 144 cubic feet of acetylene
+per hour.
+
+In the systematic purification of acetylene, the practical question
+arises as to how the attendant is to tell when his purifiers approach
+exhaustion and need recharging; for if it is undesirable to pass crude
+gas into the service, it is equally undesirable to waste so comparatively
+expensive a material as a purifying reagent. In Chapter XIV. it will be
+shown that there are chemical methods of testing for the presence, or
+determining the proportion, of phosphorus and sulphur in acetylene; but
+these are not suitable for employment by the ordinary gas-maker. Heil has
+stated that the purity of the gas may be judged by an inspection of its
+atmospheric flame as given by a Bunsen burner. Pure acetylene gives a
+perfectly transparent moderately dark blue flame, which has an inner cone
+of a pale yellowish green colour; while the impure gas yields a longer
+flame of an opaque orange-red tint with a bluish red inner zone. It
+should be noted, however, that particles of lime dust in the gas may
+cause the atmospheric flame to be reddish or yellowish (by presence of
+calcium or sodium) quite apart from ordinary impurities; and for various
+other reasons this appearance of the non-luminous flame is scarcely to be
+relied upon. The simplest means of ascertaining definitely whether a
+purifier is sufficiently active consists in the use of the test-papers
+prepared by E. Merck of Darmstadt according to G. Keppeler's
+prescription. These papers, cut to a convenient size, are put up in small
+books from which they may be torn one at a time. In order to test whether
+gas is sufficiently purified, one of the papers is moistened with
+hydrochloric acid of 10 per cent. strength, and the gas issuing from a
+pet-cock or burner orifice is allowed to impinge on the moistened part.
+The original black or dark grey colour of the paper is changed to white
+if the gas contains a notable amount of impurity, but remains unchanged
+if the gas is adequately purified. The paper consists of a specially
+prepared black porous paper which has been dipped in a solution of
+mercuric chloride (corrosive sublimate) and dried. Moistening the paper
+with hydrochloric acid provides in a convenient form for application
+Berge's solution for the detection of phosphine (_vide_ Chapter
+XIV.). The Keppeler test-papers turn white when the gas contains either
+ammonia, phosphine, siliciuretted hydrogen, sulphuretted hydrogen or
+organic sulphur compounds, but with carbon disulphide the change is slow.
+Thus the paper serves as a test for all the impurities likely to occur in
+acetylene. The sensitiveness of the test is such that gas containing
+about 0.15 milligramme of sulphur, and the same amount of phosphorus, per
+litre (= 0.0655 grain per cubic foot) imparts in five minutes a distinct
+white mark to the moistened part of the paper, while gas containing 0.05
+milligramme of sulphur per litre (= 0.022 grain per cubic foot) gives in
+two minutes a dull white mark visible only by careful inspection. If,
+therefore, a distinct white mark appears on moistened Keppeler paper when
+it is exposed for five minutes to a jet of acetylene, the latter is
+inadequately purified. If the gas has passed through a purifier, this
+test indicates that the material is not efficient, and that the purifier
+needs recharging. The moistening of the Keppeler paper with hydrochloric
+acid before use is essential, because if not acidified the paper is
+marked by acetylene itself. The books of Keppeler papers are put up in a
+case which also contains a bottle of acid for moistening them as required
+and are obtainable wholesale of E. Merek, 16 Jewry Street, London, E.C.,
+and retail of the usual dealers in chemicals. If Keppeler's test-papers
+are not available, the purifier should be recharged as a matter of
+routine as soon as a given quantity of carbide--proportioned to the
+purifying capacity of the charge of purifying material--has been used
+since the last recharging. Thus the purifier may conveniently contain
+enough material to purify the gas evolved from two drums of carbide, in
+which case it would need recharging when every second drum of carbide is
+opened.
+
+REGULATIONS AS TO PURIFICATION.--The British Acetylene
+Association has issued the following set of regulations as to purifying
+material and purifiers for acetylene:
+
+Efficient purifying material and purifiers shall comply with the
+following requirements:
+
+(1) The purifying material shall remove phosphorus and sulphur compounds
+to a commercially satisfactory degree; _i.e._, not to a greater
+degree than will allow easy detection of escaping gas through its odour.
+
+(2) The purifying material shall not yield any products capable of
+corroding the gas-mains or fittings.
+
+(3) The purifying material shall, if possible, be efficient as a drying
+agent, but the Association does not consider this an absolute necessity.
+
+(4) The purifying material shall not, under working conditions, be
+capable of forming explosive compounds or mixtures. It is understood,
+naturally, that this condition does not apply to the unavoidable mixture
+of acetylene and air formed when recharging the purifier.
+
+(5) The apparatus containing the purifying material shall be simple in
+construction, and capable of being recharged by an inexperienced person
+without trouble. It shall be so designed as to bring the gas into proper
+contact with the material.
+
+(6) The containers in purifiers shall be made of such materials as are
+not dangerously affected by the respective purifying materials used.
+
+(7) No purifier shall be sold without a card of instructions suitable or
+hanging up in some convenient place. Such instructions shall be of the
+most detailed nature, and shall not presuppose any expert knowledge
+whatever on the part of the operator.
+
+Reference also to the abstracts of the official regulations as to
+acetylene installations in foreign countries given in Chapter IV. will
+show that they contain brief rules as to purifiers.
+
+DRYING.--It has been stated in Chapter III. that the proper position for
+the chemical purifiers of an acetylene plant is after the holder; and
+they therefore form the last items in the installation unless a "station"
+governor and meter are fitted. It is therefore possible to use them also
+to remove the moisture in the gas, if a material hygroscopic in nature is
+employed to charge them. This should be true more particularly with
+puratylene, which contains a notable proportion of the very hygroscopic
+body calcium chloride. If a separate drier is desirable, there are two
+methods of charging it. It may be filled either with some hygroscopic
+substance such as porous calcium chloride or quicklime in very coarse
+powder, which retains the water by combining with it; or the gas may be
+led through a vessel loaded with calcium carbide, which will manifestly
+hold all the moisture, replacing it by an equivalent quantity of
+(unpurified) acetylene. The objection is sometimes urged against this
+latter method, that it restores to the gas the nauseous odour and the
+otherwise harmful impurities it had more or less completely lost in the
+purifiers; but as regards the first point, a nauseous odour is not, as
+has previously been shown, objectionable in itself, and as regards the
+second, the amount of impurities added by a carbide drier, being strictly
+limited by the proportion of moisture in the damp gas, is too small to be
+noticeable at the burners or elsewhere. As is the case with purification,
+absolute removal of moisture is not called for; all that is needed is to
+extract so much that the gas shall never reach its saturation-point in
+the inaccessible parts of the service during the coldest winter's night.
+Any accessible length of main specially exposed to cold may be
+safeguarded by itself; being given a steady fall to a certain point
+(preferably in a frost-free situation), and there provided with a
+collecting-box from which the deposited liquid can be removed
+periodically with a pump or otherwise.
+
+FILTRATION.--The gas issuing from the purifier or drier is very liable to
+hold in suspension fine dust derived from the purifying or drying
+material used. It is essential that thin dust should be abstracted before
+the gas reaches the burners, otherwise it will choke the orifices and
+prevent them functioning properly. Consequently the gas should pass
+through a sufficient layer of filtering material after it has traversed
+the purifying material (and drier if one is used). This filtering
+material may be put either as a final layer in the purifier (or drier),
+or in a separate vessel known as a filter. Among filtering materials in
+common use may be named cotton-wool, fine canvas or gauze, felt and
+asbestos-wool. The gas must be fairly well dried before it enters the
+filter, otherwise the latter will become choked with deposited moisture,
+and obstruct the passage of the gas.
+
+Having now described the various items which go to form a well-designed
+acetylene installation, it may be useful to recapitulate briefly, with
+the object of showing the order in which they should be placed. From the
+generator the gas passes into a condenser to cool it and to remove any
+tarry products and large quantities of water. Next it enters a washing
+apparatus filled with water to extract water-soluble impurities. If the
+generator is of the carbide-to-water pattern, the condenser may be
+omitted, and the washer is only required to retain any lime froth and to
+act as a water-seal or non-return valve. If the generator does not wash
+the gas, the washer must be large enough to act efficiently as such, and
+between it and the condenser should be put a mechanical filter to extract
+any dust. From the washer the acetylene travels to the holder. From the
+holder it passes through one or two purifiers, and from there travels to
+the drier and filter. If the holder does not throw a constant pressure,
+or if the purifier and drier are liable to cause irregularities, a
+governor or pressure regulator must be added after the drier. The
+acetylene is then ready to enter the service; but a station meter (the
+last item in the plant) is useful as giving a means of detecting any leak
+in the delivery-pipes and in checking the make of gas from the amount of
+carbide consumed. If the gas is required for the supply of a district, a
+station meter becomes quite necessary, because the public lamps will be
+fed with gas at a contract rate, and without the meter there would be no
+control over the volume of acetylene they consume. Where the gas finally
+leaves the generating-house, or where it enters the residence, a full-way
+stopcock should be put on the main.
+
+GENERATOR RESIDUES.--According to the type of generator employed the
+waste product removed therefrom may vary from a dry or moist powder to a
+thin cream or milk of lime. Any waste product which is quite liquid in
+its consistency must be completely decomposed and free from particles of
+calcium carbide of sensible magnitude; in the case of more solid
+residues, the less fluid they are the greater is the improbability (or
+the less is the evidence) that the carbide has been wholly spent within
+the apparatus. Imperfect decomposition of the carbide inside the
+generator not only means an obvious loss of economy, but its presence
+among the residues makes a careful handling of them essential to avoid
+accident owing to a subsequent liberation of acetylene in some
+unsuitable, and perhaps closed, situation. A residue which is not
+conspicuously saturated with water must be taken out of the generator-
+house into the open air and there flooded with water, being left in some
+uncovered receptacle for a sufficient time to ensure all the acetylene
+being given off. A residue which is liquid enough to flow should be run
+directly from the draw-off cock of the generator through a closed pipe to
+the outside; where, if it does not discharge into an open conduit, the
+waste-pipe must be trapped, and a ventilating shaft provided so that no
+gas can blow back into the generator-house.
+
+DISPOSAL OF RESIDUES.--These residues have now to be disposed of. In some
+circumstances they can be put to a useful purpose, as will be explained
+in Chapter XII.; otherwise, and always perhaps on the small scale--
+certainly always if the generator overheats the gas and yields tar among
+the spent lime--they must be thrown into a convenient place. It should be
+remembered that although methods of precipitating sewage by adding lime,
+or lime water, to it have frequently been used, they have not proved
+satisfactory, partly because the sludge so obtained is peculiarly
+objectionable in odour, and partly because an excess of lime yields an
+effluent containing dissolved lime, which among other disadvantages is
+harmful to fish. The plan of running the liquid residues of acetylene
+manufacture into any local sewerage system which may be found in the
+neighbourhood of the consumer's premises, therefore, is very convenient
+to the consumer; but is liable to produce complaints if the sewage is
+afterwards treated chemically, or if its effluent is passed untreated
+into a highly preserved river; and the same remark applies in a lesser
+degree if the residues are run into a private cesspool the liquid
+contents of which automatically flow away into a stream. If, however, the
+cesspool empties itself of liquid matter by filtration or percolation
+through earth, there can be no objection to using it to hold the lime
+sludge, except in so far as it will require more frequent emptying. On
+the whole, perhaps the best method of disposing of these residues is to
+run them into some open pit, allowing the liquid to disappear by
+evaporation and percolation, finally burying the solid in some spot where
+it will be out of the way. When a large carbide-to-water generator is
+worked systematically so as to avoid more loss of acetylene by solution
+in the excess of liquid than is absolutely necessary, the liquid residues
+coming from it will be collected in some ventilated closed tank where
+they can settle quietly. The clear lime-water will then be pumped back
+into the generator for further use, and the almost solid sludge will be
+ready to be carried to the pit where it is to be buried. Special care
+must be taken in disposing of the residues from a generator in which oil
+is used to control evolution of gas. Such oil floats on the aqueous
+liquid; and a very few drops spread for an incredible distance as an
+exceedingly thin film, causing those brilliant rainbow-like colours which
+are sometimes imagined to be a sign of decomposing organic matter. The
+liquid portions of these residues must be led through a pit fitted with a
+depending partition projecting below the level at which the water is
+constantly maintained; all the oil then collects on the first side of the
+partition, only water passing underneath, and the oil may be withdrawn
+and thrown away at intervals.
+
+
+
+CHAPTER VI
+
+THE CHEMICAL AND PHYSICAL PROPERTIES OF ACETYLENE
+
+It will only be necessary for the purpose of this book to indicate the
+more important chemical and physical properties of acetylene, and, in
+particular, those which have any bearing on the application of acetylene
+for lighting purposes. Moreover, it has been found convenient to discuss
+fully in other chapters certain properties of acetylene, and in regard to
+such properties the reader is referred to the chapters mentioned.
+
+PHYSICAL PROPERTIES.--Acetylene is a gas at ordinary temperatures,
+colourless, and, when pure, having a not unpleasant, so-called "ethereal"
+odour. Its density, or specific gravity, referred to air as unity, has
+been found experimentally by Leduc to be 0.9056. It is customary to adopt
+the value 0.91 for calculations into which the density of the gas enters
+(_vide_ Chapter VII.). The density of a gas is important not only
+for the determination of the size of mains needed to convey it at a given
+rate of flow under a given pressure, as explained in Chapter VII., but
+also because the volume of gas which will pass through small orifices in
+a given time depends on its density. According to Graham's well-known law
+of the effusion of gases, the velocity with which a gas effuses varies
+directly as the square root of the difference of pressure on the two
+sides of the opening, and inversely as the square root of the density of
+the gas. Hence it follows that the volume of gas which escapes through a
+porous pipe, an imperfect joint, or a burner orifice is, provided the
+pressure in the gas-pipe is the same, a function of the square root of
+the density of the gas. Hence this density has to be taken into
+consideration in the construction of burners, i.e., a burner required to
+pass a gas of high density must have a larger orifice than one for a gas
+of low density, if the rate of flow of gas is to be the same under the
+same pressure. This, however, is a question for the burner manufacturers,
+who already make special burners for gases of different densities, and it
+need not trouble the consumer of acetylene, who should always use burners
+devised for the consumption of that gas. But the Law of effusion
+indicates that the volume of acetylene which can escape from a leaky
+supply-pipe will be less than the volume of a gas of lower density,
+_e.g._, coal-gas, if the pressure in the pipe is the same for both.
+This implies that on an extensive distributing system, in which for
+practical reasons leakage is not wholly avoidable, the loss of gas
+through leakage will be less for acetylene than for coal-gas, given the
+same distributing pressure. If _v_ = the loss of acetylene from a
+distributing system and _v'_ = the loss of coal-gas from a similar
+system worked at the same pressure, both losses being expressed in
+volumes (cubic feet) per hour, and the coal-gas being assumed to have a
+density of 0.04, then
+
+(1) (_v_/_v'_) = (0.40 / 0.91)^(1/2) = 0.663
+
+or, _v_ = 0.663_v'_,
+
+which signifies that the loss of acetylene by leakage under the same
+conditions of pressure, &c., will be only 0.663 times that of the loss of
+coal-gas. In practice, however, the pressures at which the gases are
+usually sent through mains are not identical, being greater in the case
+of acetylene than in that of coal-gas. Formula (1) therefore requires
+correction whenever the pressures are different, and calling the pressure
+at which the acetylene exists in the main _p_, and the corresponding
+pressure of the coal-gas _p'_, the relative losses by leakage are--
+
+(2) (_v_/_v'_) = (0.40 / 0.91)^(1/2) x (_p_/_p'_)^(1/2)
+
+_v_ = 0.663_v'_ x (_p_/_p'_)^(1/2)
+
+It will be evident that whenever the value of the fraction
+(_p_/_p'_)^(1/2), is less than 1.5, _i.e._, whenever the pressure of
+the acetylene does not exceed double that of the coal-gas present in
+pipes of given porosity or unsoundness, the loss of acetylene will be
+less than that of coal-gas. This is important, especially in the case of
+large village acetylene installations, where after a time it would be
+impossible to avoid some imperfect joints, fractured pipes, &c.,
+throughout the extensive distributing mains. The same loss of gas by
+leakage would represent a far higher pecuniary value with acetylene than
+with coal-gas, because the former must always be more costly per unit of
+volume than the latter. Hence it is important to recognise that the rate
+of leakage, _coeteris paribus_, is less with acetylene, and it is
+also important to observe the economical advantage, at least in terms of
+gas or calcium carbide, of sending the acetylene into the mains at as low
+a pressure as is compatible with the length of those mains and the
+character of the consumers' burners. As follows from what will be said in
+Chapter VII., a high initial pressure makes for economy in the prime cost
+of, and in the expense of laying, the mains, by enabling the diameter of
+those mains to be diminished; but the purchase and erection of the
+distributing system are capital expenses, while a constant expenditure
+upon carbide to meet loss by leakage falls upon revenue.
+
+The critical temperature of acetylene, _i.e._, the temperature below
+which an abrupt change from the gaseous to the liquid state takes place
+if the pressure is sufficiently high, is 37 deg. C., and the critical
+pressure, _i.e._, the pressure under which that change takes place
+at that temperature, is nearly 68 atmospheres. Below the critical
+temperature, a lower pressure than this effects liquefaction of the gas,
+_i.e._, at 13.5 deg. C. a pressure of 32.77 atmospheres, at 0 deg. C., 21.53
+atmospheres (Ansdell, _cf._ Chapter XI.). These data are of
+comparatively little practical importance, owing to the fact that, as
+explained in Chapter XI., liquefied acetylene cannot be safely utilised.
+
+The mean coefficient of expansion of gaseous acetylene between 0 deg. C. and
+100 deg. C., is, under constant pressure, 0.003738; under constant volume,
+0.003724. This means that, if the pressure is constant, 0.003738
+represents the increase in volume of a given mass of gaseous acetylene
+when its temperature is raised one degree (C.), divided by the volume of
+the same mass at 0 deg. C. The coefficients of expansion of air are: under
+constant pressure, 0.003671; under constant volume, 0.003665; and those
+of the simple gases (nitrogen, hydrogen, oxygen) are very nearly the
+same. Strictly speaking the table given in Chapter XIV., for facilitating
+the correction of the volume of gas measured over water, is not quite
+correct for acetylene, owing to the difference in the coefficients of
+expansion of acetylene and the simple gases for which the table was drawn
+up, but practically no appreciable error can ensue from its use. It is,
+however, for the correction of volumes of gases measured at different
+temperatures to one (normal) temperature, and, broadly, for determining
+the change of volume which a given mass of the gas will undergo with
+change of temperature, that the coefficient of expansion of a gas becomes
+an important factor industrially.
+
+Ansdell has found the density of liquid acetylene to range from 0.460 at
+-7 deg. C. to 0.364 at +35.8 deg. C., being 0.451 at 0 deg. C. Taking the volume of
+the liquid at -7 deg. as unity, it becomes 1.264 at 35.8 deg., and thence Ansdell
+infers that the mean coefficient of expansion per degree is 0.00489 deg. for
+the total range of pressure." Assuming that the liquid was under the same
+pressure at the two temperatures, the coefficient of expansion per degree
+Centigrade would be 0.00605, which agrees more nearly with the figure
+0.007 which is quoted, by Fouche As mentioned before, data referring to
+liquid (_i.e._, liquefied) acetylene are of no practical importance,
+because the substance is too dangerous to use. They are, however,
+interesting in so far as they indicate the differences in properties
+between acetylene converted into the liquid state by great pressure, and
+acetylene dissolved in acetone under less pressure; which differences
+make the solution fit for employment. It may be observed that as the
+solution of acetylene in acetone is a liquid, the acetylene must exist
+therein as a liquid; it is, in fact, liquid acetylene in a state of
+dilution, the diluent being an exothermic and comparatively stable body.
+
+The specific heat of acetylene is given by M. A. Morel at 0.310, though
+he has not stated by whom the value was determined. For the purpose of a
+calculation in Chapter III. the specific heat at constant pressure was
+assumed to be 0.25, which, in the absence of precise information, appears
+somewhat more probable as an approximation to the truth. The ratio
+(_k_ or C_p/C_v ) of the specific heat at constant pressure to that
+at constant volume has been found by Maneuvrier and Fournier to be 1.26;
+but they did not measure the specific heat itself. [Footnote: The ratio
+1.26 _k_ or (C_p/C_v) has been given in many text-books as the value
+of the specific heat of acetylene, whereas this value should obviously be
+only about one-fourth or one-fifth of 1.26.
+
+By employing the ordinary gas laws it is possible approximately to
+calculate the specific heat of acetylene from Maneuvrier and Fournier's
+ratio. Taking the molecular weight of acetylene as 26, we have
+
+26 C_p - 26 C_v = 2 cal.,
+
+and
+
+C_p = 1.26 C_v.
+
+From this it follows that C_p, _i.e._, the specific heat at constant
+pressure of acetylene, should be 0.373.] It will be seen that this value
+for _k_ differs considerably from the corresponding ratio in the
+case of air and many common gases, where it is usually 1.41; the figure
+approaches more closely that given for nitrous oxide. For the specific
+heat of calcium carbide Carlson quotes the following figures:
+
+ 0 deg. 1000 deg. 1500 deg. 2000 deg. 2500 deg. 3000 deg. 3500 deg.
+0.247 0.271 0.296 0.325 0.344 0.363 0.381
+
+The molecular volume of acetylene is 0.8132 (oxygen = 1).
+
+According to the international atomic weights adopted in 1908, the
+molecular weight of acetylene is 26.016 if O = 16; in round numbers, as
+ordinarily used, it is 26. Employing the latest data for the weight of 1
+litre of dry hydrogen and of dry normal air containing 0.04 per cent. of
+carbon dioxide at a temperature of 0 deg. C. and a barometric pressure of 760
+mm. in the latitude of London, viz., 0.089916 and 1.29395 grammes
+respectively (Castell-Evans), it now becomes possible to give the weight
+of a known volume of dry or moist acetylene as measured under stated
+conditions with some degree of accuracy. Using 26.016 as the molecular
+weight of the gas (O = 16), 1 litre of dry acetylene at 0 deg. C. and 760 mm.
+weighs 1.16963 grammes, or 1 gramme measures 0.854973 litre. From this it
+follows that the theoretical specific gravity of the gas at 0 deg./0 deg. C. is
+0.9039 (air = 1), a figure which may be compared with Leduc's
+experimental value of 0.9056. Taking as the coefficient of expansion at
+constant pressure the figure already given, viz., 0.003738, the weights
+and measures of dry and moist acetylene observed under British conditions
+(60 deg. F. and 30 inches of mercury) become approximately:
+
+ Dry. Saturated.
+ 1 litre . . . 1.108 grm. . . 1.102 grm.
+ 1 gramme . . . 0.902 litre. . . 0.907 litre.
+ 1000 cubic feet . 69.18 lb. . . . 68.83 lb.
+
+It should be remembered that unless the gas has been passed through a
+chemical drier, it is always saturated with aqueous vapour, the amount of
+water present being governed by the temperature and pressure. The 1 litre
+of moist acetylene which weighs 1.102 gramme at 60 deg. F. and 30 inches of
+mercury, contains 0.013 gramme of water vapour; and therefore the weight
+of dry acetylene in the 1 litre of moist gas is 1.089 gramme. Similarly,
+the 68.83 pounds which constitute the weight of 1000 cubic feet of moist
+acetylene, as measured under British standard conditions, are composed of
+almost exactly 68 pounds of dry acetylene and 0.83 pound of water vapour.
+The data required in calculating the mass of vapour in a known volume of
+a saturated gas at any observed temperature and pressure, _i.e._, in
+reducing the figures to those which represent the dry gas at any other
+(standard) temperature and pressure, will be found in the text-books of
+physical chemistry. It is necessary to recollect that since coal-gas is
+measured wet, the factors given in the table quoted in Chapter XIV. from
+the "Notification of the Gas Referees" simply serve to convert the volume
+of a wet gas observed under stated conditions to the equivalent volume of
+the same wet gas at the standard conditions mentioned.
+
+HEAT OF COMBUSTION, &C--Based on Berthelot and Matignon's value for the
+heat of combustion which is given on a subsequent page, viz., 315.7 large
+calories per molecular weight of 26.016 grammes, the calorific power of
+acetylene under different conditions is shown in the following table:
+
+ Dry. Dry. Saturated.
+ 0 deg. C. & 760 mm. 60 deg. F & 30 ins. 60 deg. F. & 30 ins.
+
+1 gramme 12.14 cals. 12.14 cals. 12.0 cals.
+1 litre 14.l9 " 13.45 " 13.22 "
+1 cubic foot 40.19 " 380.8 " 374.4 "
+
+The figures in the last column refer to the dry acetylene in the gas, no
+correction having been made for the heat absorbed by the water vapour
+present. As will appear in Chapter X., the average of actual
+determinations of the calorific value of ordinary acetylene is 363 large
+calories or 1440 B.Th.U. per cubic foot. The temperature of ignition of
+acetylene has been generally stated to be about 480 deg. C. V. Meyer and
+Muench in 1893 found that a mixture of acetylene and oxygen ignited
+between 509 deg. and 515 deg. C. Recent (1909) investigations by H. B. Dixon and
+H. F. Coward show, however, that the ignition temperature in neat oxygen
+is between 416 deg. and 440 deg. (mean 428 deg. C.) and in air between 406 deg. and 440 deg.,
+with a mean of 429 deg. C. The corresponding mean temperature of ignition
+found by the same investigators for other gases are: hydrogen, 585 deg.;
+carbon monoxide, moist 664 deg., dry 692 deg.; ethylene, in oxygen 510 deg., in air
+543 deg.; and methane, in oxygen between 550 deg. and 700 deg., and in air, between
+650 deg. and 750 deg. C.
+
+Numerous experiments have been performed to determine the temperature of
+the acetylene flame. According to an exhaustive research by L. Nichols,
+when the gas burns in air it attains a maximum temperature of 1900 deg. C. +-
+20 deg., which is 120 deg. higher than the temperature he found by a similar
+method of observation for the coal-gas flame (fish-tail burner). Le
+Chatelier had previously assigned to the acetylene flame a temperature
+between 2100 deg. and 2400 deg., while Lewes had found for the dark zone 459 deg.,
+for the luminous zone 1410 deg., and for the tip 1517 deg. C, Fery and Mahler
+have also made measurements of the temperatures afforded by acetylene and
+other fuels, some of their results being quoted below. Fery employed his
+optical method of estimating the temperature, Mahler a process devised by
+Mallard and Le Chatelier. Mahler's figures all relate to flames supplied
+with air at a temperature of 0 deg. C. and a constant pressure of 760 mm.
+
+Hydrogen . . . . . . . . . . . 1900 1960
+Carbon monoxide . . . . . . . . . -- 2100
+Methane . . . . . . . . . . . -- _ 1850
+Coal-gas (luminous) . . . . . . . . 1712 |
+ " (atmospheric, with deficient supply of air) . 1812 | 1950
+ " (atmospheric, with full supply of air) . . 1871 _|
+Water-gas . . . . . . . . . . -- 2000
+Oxy-coal-gas blowpipe . . . . . . . 2200 --
+Oxy-hydrogen blowpipe . . . . . . . 2420 --
+Acetylene . . . . . . . . . . 2548 2350
+Alcohol . . . . . . . . . . . 1705 1700
+Alcohol (in Denayrouze Bunsen) . . . . . 1862 --
+Alcohol and petrol in equal parts . . . . 2053 --
+Crude petroleum (American) . . . . . . -- 2000
+Petroleum spirit " . . . . . . . -- 1920
+Petroleum oil " . . . . . . . -- 1660
+
+Catani has published the following determinations of the temperature
+yielded by acetylene when burnt with cold and hot air and also with
+oxygen:
+
+Acetylene and cold air . . . . . . 2568 deg. C.
+ " air at 500 deg. C . . . . 2780 deg. C.
+ " air at 1000 deg. C . . . . 3000 deg. C.
+ " oxygen . . . . . . 4160 deg. C.
+
+EXPLOSIVE LIMITS.--The range of explosibility of mixtures of acetylene
+and air has been determined by various observers. Eitner's figures for
+the lower and upper explosive limits, when the mixture, at 62.6 deg. F., is
+in a tube 19 mm. in diameter, and contains 1.9 per cent. of aqueous
+vapour, are 3.35 and 52.3 per cent. of acetylene (_cf._ Chapter X.).
+In this case the mixture was fired by electric spark. In wider vessels,
+the upper explosive limit, when the mixture was fired by a Bunsen flame,
+was found to be as high as 75 per cent. of acetylene. Eitner also found
+that when 13 of the 21 volumes of oxygen in air are displaced by carbon
+dioxide, a mixture of such "carbon dioxide air" with acetylene is
+inexplosive in all proportions. Also that when carbon dioxide is added to
+a mixture of acetylene and air, an explosion no longer occurs when the
+carbon dioxide amounts to 46 volumes or more to every 54 volumes of air,
+whatever may be the proportion of acetylene in the mixture. [Footnote:
+According to Caro, if acetylene is added to a mixture composed of 55 per
+cent. by volume of air and 45 per cent. of carbon dioxide, the whole is
+only explosive when the proportion of acetylene lies between 5.0 and 5.8
+per cent. Caro has also quoted the effect of various inflammable vapours
+upon the explosive limits of acetylene, his results being referred to in
+Chapter X.] These figures are valuable in connexion with the prevention
+of the formation of explosive mixtures of air and acetylene when new
+mains or plant are being brought into operation (_cf._ Chapter
+VII.). Eitner has also shown, by direct investigation on mixtures of
+other combustible gases and air, that the range of explosibility is
+greatly reduced by increase in the proportion of aqueous vapour present.
+As the proportion of aqueous vapour in gas standing over water increases
+with the temperature the range of explosibility of mixtures of a
+combustible gas and air is naturally and automatically reduced when the
+temperature rises, provided the mixture is in contact with water. Thus at
+17.0 deg. C., mixtures of hydrogen, air, and aqueous vapour containing from
+9.3 to 65.0 per cent, of hydrogen are explosive, whereas at 78.1 deg. C.,
+provided the mixture is saturated with aqueous vapour, explosion occurs
+only when the percentage of hydrogen in the mixture is between 11.2 and
+21.9. The range of explosibility of mixtures of acetylene and air is
+similarly reduced by the addition of aqueous vapour (though the exact
+figures have not been experimentally ascertained); and hence it follows
+that when the temperature in an acetylene generator in which water is in
+excess, or in a gasholder, rises, the risk of explosion, if air is mixed
+with the gas, is automatically reduced with the rise in temperature by
+reason of the higher proportion of aqueous vapour which the gas will
+retain at the higher temperature. This fact is alluded to in Chapter II.
+Acetone vapour also acts similarly in lowering the upper explosive limit
+of acetylene (_cf._ Chapter XI.).
+
+It may perhaps be well to indicate briefly the practical significance of
+the range of explosibility of a mixture of air and a combustible gas,
+such as acetylene. The lower explosive limit is the lowest percentage of
+combustible gas in the mixture of it and air at which explosion will
+occur in the mixture if a light or spark is applied to it. If the
+combustible gas is present in the mixture with air in less than that
+percentage explosion is impossible. The upper explosive limit is the
+highest percentage of combustible gas in the mixture of it and air at
+which explosion will occur in the mixture if a light or spark is applied
+to it. If the combustible gas is present in the mixture with air in more
+than that percentage explosion is impossible. Mixtures, however, in which
+the percentage of combustible gas lies between these two limits will
+explode when a light or spark is applied to them; and the comprehensive
+term "range of explosibility" is used to cover all lying between the two
+explosive limits. If, then, a naked light is applied to a vessel
+containing a mixture of a combustible gas and air, in which mixture the
+proportion of combustible gas is below the lower limit of explosibility,
+the gas will not take fire, but the light will continue to burn, deriving
+its necessary oxygen from the excess of air present. On the other hand,
+if a light is applied to a vessel containing a mixture of a combustible
+gas and air, in which mixture the proportion of combustible gas is above
+the upper limit of explosibility, the light will be extinguished, and
+within the vessel the gaseous mixture will not burn; but it may burn at
+the open mouth of the vessel as it comes in contact with the surrounding
+air, until by diffusion, &c., sufficient air has entered the vessel to
+form, with the remaining gas, a mixture lying within the explosive
+limits, when an explosion will occur. Again, if a gaseous mixture
+containing less of its combustible constituent than is necessary to
+attain the lower explosive limit escapes from an open-ended pipe and a
+light is applied to it, the mixture will not burn as a useful compact
+flame (if, indeed, it fires at all); if the mixture contains more of its
+combustible constituent than is required to attain the upper explosive
+limit, that mixture will burn quietly at the mouth of the pipe and will
+be free from any tendency to fire back into the pipe--assuming, of
+course, that the gaseous mixture within the pipe is constantly travelling
+towards the open end. If, however, a gaseous mixture containing a
+proportion of its combustible constituent which lies between the lower
+and the upper explosive limit of that constituent escapes from an open-
+ended pipe and a light is applied, the mixture will fire and the flame
+will pass back into the pipe, there to produce an explosion, unless the
+orifice of the said pipe is so small as to prevent the explosive wave
+passing (as is the case with a proper acetylene burner), or unless the
+pipe itself is so narrow as appreciably to alter the range of
+explosibility by lowering the upper explosive limit from its normal
+value.
+
+By far the most potent factor in altering the range of explosibility of
+any gas when mixed with air is the diameter of the vessel containing or
+delivering such mixture. Le Chatelier has investigated this point in the
+case of acetylene, and his values are reproduced overleaf; they are
+comparable among themselves, although it will be observed that his
+absolute results differ somewhat from those obtained by Eitner which are
+quoted later:
+
+_Explosive Limits of Acetylene mixed with Air._--(Le Chatelier.)
+
+ ___________________________________________________________
+| | | |
+| | Explosive Limits. | |
+| Diameter of Tube |_______________________| Range of |
+| in Millimetres. | | | Explosibility. |
+| | Lower. | Upper. | |
+|__________________|___________|___________|________________|
+| | | | |
+| | Per Cent. | Per Cent. | Per Cent. |
+| 40 | 2.9 | 64 | 61.1 |
+| 30 | 3.1 | 62 | 58.9 |
+| 20 | 3.5 | 55 | 51.5 |
+| 6 | 4.0 | 40 | 36.0 |
+| 4 | 4.5 | 25 | 20.5 |
+| 2 | 5.0 | 15 | 10.0 |
+| 0.8 | 7.7 | 10 | 2.3 |
+| 0.5 | ... | ... | ... |
+|__________________|___________|___________|________________|
+
+Thus it appears that past an orifice or constriction 0.5 mm. in diameter
+no explosion of acetylene can proceed, whatever may be the proportions
+between the gas and the air in the mixture present.
+
+With every gas the explosive limits and the range of explosibility are
+also influenced by various circumstances, such as the manner of ignition,
+the pressure, and other minor conditions; but the following figures for
+mixtures of air and different combustible gases were obtained by Eitner
+under similar conditions, and are therefore strictly comparable one with
+another. The conditions were that the mixture was contained in a tube 19
+mm. (3/4-inch) wide, was at about 60 deg. to 65 deg. F., was saturated with
+aqueous vapour, and was fired by electric spark.
+
+_Table giving the Percentage by volume of Combustible Gas in a Mixture
+of that Gas and Air corresponding with the Explosive Limits of such a
+Mixture._--(Eitner.)
+
+ ____________________________________________________________________
+| | | | |
+| Description of | Lower | Upper | Difference between the |
+| Combustible Gas. | Explosive | Explosive | Lower and Upper Limits, |
+| | Limit. | Limit. | showing the range |
+| | | | covered by the |
+| | | | Explosive Mixtures. |
+|__________________|___________|___________|_________________________|
+| | | | |
+| | Per Cent. | Per Cent. | Per Cent. |
+| Carbon monoxide | 16.50 | 74.95 | 58.45 |
+| Hydrogen | 9.45 | 66.40 | 57.95 |
+| Water-gas | | | |
+| (uncarburetted) | 12.40 | 66.75 | 54.35 |
+| ACETYLENE | 3.35 | 52.30 | 48.95 |
+| Coal-gas | 7.90 | 19.10 | 11.20 |
+| Ethylene | 4.10 | 14.60 | 10.50 |
+| Methane | 6.10 | 12.80 | 6.70 |
+| Benzene (vapour) | 2.65 | 6.50 | 3.85 |
+| Pentane " | 2.40 | 4.90 | 2.50 |
+| Benzoline " | 2.40 | 4.90 | 2.50 |
+|__________________|___________|___________|_________________________|
+
+These figures are of great practical significance. They indicate that a
+mixture of acetylene and air becomes explosive (_i.e._, will explode
+if a light is applied to it) when only 3.35 per cent. of the mixture is
+acetylene, while a similar mixture of coal-gas and air is not explosive
+until the coal-gas reaches 7.9 per cent. of the mixture. And again, air
+may be added to coal-gas, and it does not become explosive until the
+coal-gas is reduced to 19.1 per cent. of the mixture, while, on the
+contrary, if air is added to acetylene, the mixture becomes explosive as
+soon as the acetylene has fallen to 52.3 per cent. Hence the immense
+importance of taking precautions to avoid, on the one hand, the escape of
+acetylene into the air of a room, and, on the other hand, the admixture
+of air with the acetylene in any vessel containing it or any pipe through
+which it passes. These precautions are far more essential with acetylene
+than with coal-gas. The table shows further how great is the danger of
+explosion if benzene, benzoline, or other similar highly volatile
+hydrocarbons [Footnote: The nomenclature of the different volatile
+spirits is apt to be very confusing. "Benzene" is the proper name for the
+most volatile hydrocarbon derived from coal-tar, whose formula is C_6H_6.
+Commercially, benzene is often known as "benzol" or "benzole"; but it
+would be generally advantageous if those latter words were only used to
+mean imperfectly rectified benzene, _i.e._, mixtures of benzene with
+toluene, &c., such as are more explicitly understood by the terms "90.s
+benzol" and "50.s benzol." "Gasoline," "carburine," "petroleum ether,"
+"benzine," "benzoline," "petrol," and "petroleum spirit" all refer to
+more or less volatile (the most volatile being mentioned first) and more
+or less thoroughly rectified products obtained from petroleum. They are
+mixtures of different hydrocarbons, the greater part of them having the
+general chemical formula C_nH_2n+2 where n = 5 or more. None of them is a
+definite chemical compound as is benzene; when n = 5 only the product is
+pentane. These hydrocarbons are known to chemists as "paraffins,"
+"naphthenes" being occasionally met with; while a certain proportion of
+unsaturated hydrocarbons is also present in most petroleum spirits. The
+hydrocarbons of coal-tar are "aromatic hydrocarbons," their generic
+formula being C_nH_2^n-6, where n is never less than 6.] are allowed to
+vaporise in a room in which a light may be introduced. Less of the vapour
+of these hydrocarbons than of acetylene in the air of a room brings the
+mixture to the lower explosive limit, and therewith subjects it to the
+risk of explosion. This tact militates strongly against the use of such
+hydrocarbons within a house, or against the use of air-gas, which, as
+explained in Chapter I., is air more or less saturated with the vapour of
+volatile hydrocarbons. Conversely, a combustible gas, such as acetylene,
+may be safely "carburetted" by these hydrocarbons in a properly
+constructed apparatus set up outside the dwelling-house, as explained in
+Chapter X., because there would be no air (as in air-gas) in the pipes,
+&c., and a relatively large escape of carburetted acetylene would be
+required to produce an explosive atmosphere in a room. Moreover, the
+odour of the acetylene itself would render the detection of a leak far
+easier with carburetted acetylene than with air-gas.
+
+N. Teclu has investigated the explosive limits of mixtures of air with
+certain combustible gases somewhat in the same manner as Eitner, viz.: by
+firing the mixture in an eudiometer tube by means of an electric spark.
+He worked, however, with the mixture dry instead of saturated with
+aqueous vapour, which doubtless helps to account for the difference
+between his and Eitner's results.
+
+_Table giving the Percentages by volume of Combustible Gas in a
+Dehydrated Mixture of that Gas and Air between which the Explosive Limits
+of such a Mixture lie._--(Teclu).
+
+ ____________________________________________________________________
+| | | |
+| | Lower Explosive Limit. | Upper Explosive Limit. |
+| Description of |________________________|________________________|
+| Combustible Gas. | | |
+| | Per Cent. of Gas. | Per Cent. of Gas. |
+|__________________|________________________|________________________|
+| | | |
+| ACETYLENE | 1.53-1.77 | 57.95-58.65 |
+| Hydrogen | 9.73-9.96 | 62.75-63.58 |
+| Coal-gas | 4.36-4.82 | 23.35-23.63 |
+| Methane | 3.20-3.67 | 7.46- 7.88 |
+|__________________|________________________|________________________|
+
+Experiments have been made at Lechbruch in Bavaria to ascertain directly
+the smallest proportion of acetylene which renders the air of a room
+explosive. Ignition was effected by the flame resulting when a pad of
+cotton-wool impregnated with benzoline or potassium chlorate was fired by
+an electrically heated wire. The room in which most of the tests were
+made was 8 ft. 10 in. long, 6 ft. 7 in. wide, and 6 ft. 8 in. high, and
+had two windows. When acetylene was generated in this room in normal
+conditions of natural ventilation through the walls, the volume generated
+could amount to 3 per cent. of the air-space of the room without
+explosion ensuing on ignition of the wool, provided time elapsed for
+equable diffusion, which, moreover, was rapidly attained. Further, it was
+found that when the whole of the acetylene which 2 kilogrammes or 4.4 lb.
+of carbide (the maximum permissible charge in many countries for a
+portable lamp for indoor use) will yield was liberated in a room, a
+destructive explosion could not ensue on ignition provided the air-space
+exceeded 40 cubic metres or 1410 cubic feet, or, if the evolved gas were
+uniformly diffused, 24 cubic metres or 850 cubic feet. When the walls of
+the room were rendered impervious to air and gas, and acetylene was
+liberated, and allowed time for diffusion, in the air of the room, an
+explosion was observed with a proportion of only 2-1/2 per cent. of
+acetylene in the air.
+
+_Solubility of Acetylene in Various Liquids._
+
+ _____________________________________________________________________
+| | | | |
+| | | Volumes of | |
+| | Tem- | Acetylene | |
+| Solvent. |perature.|dissolved by| Authority. |
+| | | 100 Vols. | |
+| | | of Solvent.| |
+|___________________________|_________|____________|__________________|
+| | | | |
+| | Degs. C | | |
+| Acetone . . . . | 15 | 2500 | Claude and Hess |
+| " . . . . | 50 | 1250 | " |
+| Acetic acid; alcohol . | 18 | 600 | Berthelot |
+| Benzoline; chloroform . | 18 | 400 | " |
+| Paraffin oil . . . | 0 | 103.3 | E. Muller |
+| " . . . | 18 | 150 | Berthelot |
+| Olive oil . . . . | -- | 48 | Fuchs and Schiff |
+| Carbon bisulphide . . | 18 | 100 | Berthelot |
+| " tetrachloride . | 0 | 25 | Nieuwland |
+| Water (at 4 65 atmospheres| | | |
+| pressure) . . | 0 | 160 | Villard |
+| " (at 755 mm. pressure)| 12 | 118 | Berthelot |
+| " (760 mm. pressure) . | 12 | 106.6 | E. Mueller |
+| " " . | 15 | 110 | Lewes |
+| " " . | 18 | 100 | Berthelot |
+| " " . | -- | 100 | E. Davy (in 1836)|
+| " " . | 19.5 | 97.5 | E. Mueller |
+| Milk of lime: about 10 | | | |
+| grammes of calcium hy- | 5 | 112 | Hammerschmidt |
+| droxide per 100 c.c. . | | | and Sandmann |
+| " " " | 10 | 95 | " |
+| " " " | 20 | 75 | " |
+| " " " | 50 | 38 | " |
+| " " " | 70 | 20 | " |
+| " " " | 90 | 6 | " |
+| Solution of common salt,5%| 19 | 67.9 | " |
+| (sodium chloride) " | 25 | 47.7 | " |
+| " 20%| 19 | 29.6 | " |
+| " " | 25 | 12.6 | " |
+| "(nearly saturated, | | | |
+| 26%) . . | 15 | 20.6 | " |
+| "(saturated, sp. gr.| | | |
+| 1-21) . . | 0 | 22.0 | E. Mueller |
+| " " " | 12 | 21.0 | " |
+| " " " | 18 | 20.4 | " |
+| Solution of calcium | | | Hammerschmidt |
+| chloride (saturated) . | 15 | 6.0 | and Sandmann |
+| Berge and Reychler's re- | | | |
+| agent . . . . | -- | 95 | Nieuwland |
+|___________________________|_________|____________|__________________|
+
+SOLUBILITY.--Acetylene is readily soluble in many liquids. It is
+desirable, on the one hand, as indicated in Chapter III., that the liquid
+in the seals of gasholders, &c., should be one in which acetylene is
+soluble to the smallest degree practically attainable; while, on the
+other hand, liquids in which acetylene is soluble in a very high degree
+are valuable agents for its storage in the liquid state. Hence it is
+important to know the extent of the solubility of acetylene in a number
+of liquids. The tabular statement (p. 179) gives the most trustworthy
+information in regard to the solubilities under the normal atmospheric
+pressure of 760 mm. or thereabouts.
+
+The strength of milk of lime quoted in the above table was obtained by
+carefully allowing 50 grammes of carbide to interact with 550 c.c. of
+water at 5 deg. C. A higher degree of concentration of the milk of lime was
+found by Hammerschmidt and Sandmann to cause a slight decrease in the
+amount of acetylene held in solution by it. Hammerschmidt and Sandmann's
+figures, however, do not agree well with others obtained by Caro, who has
+also determined the solubility of acetylene in lime-water, using first, a
+clear saturated lime-water prepared at 20 deg. C. and secondly, a milk of
+lime obtained by slaking 10 grammes of quicklime in 100 c.c. of water. As
+before, the figures relate to the volumes of acetylene dissolved at
+atmospheric pressure by 100 volumes of the stated liquid.
+
+ _________________________________________________
+| | | |
+| Temperature. | Lime-water. | Milk of Lime. |
+|_______________|_______________|_________________|
+| | | |
+| Degs C. | | |
+| 0 | 146.2 | 152.6 |
+| 5 | 138.5 | -- |
+| 15 | 122.8 | 134.8 |
+| 50 | 43.9 | 62.6 |
+| 90 | 6.2 | 9.2 |
+|_______________|_______________|_________________|
+
+Figures showing the solubility of acetylene in plain water at different
+temperatures have been published in Landolt-Boernstein's Physico-
+Chemical Tables. These are reproduced below. The "Coefficient of
+Absorption" is the volume of the gas, measured at 0 deg. C. and a barometric
+height of 760 mm. taken up by one volume of water, at the stated
+temperature, when the gas pressure on the surface, apart from the vapour
+pressure of the water itself, is 760 mm. The "Solubility" is the weight
+of acetylene in grammes taken up by 100 grammes of water at the stated
+temperature, when the total pressure on the surface, including that of
+the vapour pressure of the water, is 760 mm.
+
+ _____________________________________________
+| | | |
+| Temperature. | Coefficient of | Solubility. |
+| | Absorption. | |
+|______________|________________|_____________|
+| | | |
+| Degs. C. | | |
+| 0 | 1.73 | 0.20 |
+| 1 | 1.68 | 0.19 |
+| 2 | 1.63 | 0.19 |
+| 3 | 1.58 | 0.18 |
+| 4 | 1.53 | 0.18 |
+| 5 | 1.49 | 0.17 |
+| 6 | 1.45 | 0.17 |
+| 7 | 1.41 | 0.16 |
+| 8 | 1.37 | 0.16 |
+| 9 | 1.34 | 0.15 |
+| 10 | 1.31 | 0.15 |
+| 11 | 1.27 | 0.15 |
+| 12 | 1.24 | 0.14 |
+| 13 | 1.21 | 0.14 |
+| 14 | 1.18 | 0.14 |
+| 15 | 1.15 | 0.13 |
+| 16 | 1.13 | 0.13 |
+| 17 | 1.10 | 0.13 |
+| 18 | 1.08 | 0.12 |
+| 19 | 1.05 | 0.12 |
+| 20 | 1.03 | 0.12 |
+| 21 | 1.01 | 0.12 |
+| 22 | 0.99 | 0.11 |
+| 23 | 0.97 | 0.11 |
+| 24 | 0.95 | 0.11 |
+| 25 | 0.93 | 0.11 |
+| 26 | 0.91 | 0.10 |
+| 27 | 0.89 | 0.10 |
+| 28 | 0.87 | 0.10 |
+| 29 | 0.85 | 0.10 |
+| 30 | 0.84 | 0.09 |
+|______________|________________|_____________|
+
+Advantage is taken, as explained in Chapter XI., of the high degree of
+solubility of acetylene in acetone, to employ a solution of the gas in
+that liquid when acetylene is wanted in a portable condition. The
+solubility increases very rapidly with the pressure, so that under a
+pressure of twelve atmospheres acetone dissolves about 300 times its
+original volume of the gas, while the solubility also increases greatly
+with a reduction in the temperature, until at -80 deg. C. acetone takes up
+2000 times its volume of acetylene under the ordinary atmospheric
+pressure. Further details of the valuable qualities of acetone as a
+solvent of acetylene are given in Chapter XI., but it may here be
+remarked that the successful utilisation of the solvent power of acetone
+depends to a very large extent on the absolute freedom from moisture of
+both the acetylene and the acetone, so that acetone of 99 per cent.
+strength is now used as the solvent.
+
+Turning to the other end of the scale of solubility, the most valuable
+liquids for serving as seals of gasholders, &c., are readily discernible.
+Far superior to all others is a saturated solution of calcium chloride,
+and this should be selected as the confining liquid whenever it is
+important to avoid dissolution of acetylene in the liquid as far as may
+be. Brine comes next in order of merit for this purpose, but it is
+objectionable on account of its corrosive action on metals. Olive oil
+should, according to Fuchs and Schiff, be of service where a saline
+liquid is undesirable; mineral oil seems useless. Were they concordant,
+the figures for milk of lime would be particularly useful, because this
+material is naturally the confining liquid in the generating chambers of
+carbide-to-water apparatus, and because the temperature of the liquid
+rises through the heat evolved during the generation of the gas
+(_vide_ Chapters II. and III.). It will be seen that these figures
+would afford a means of calculating the maximum possible loss of gas by
+dissolution when a known volume of sludge is run off from a carbide-to-
+water generator at about any possible temperature.
+
+According to Garelli and Falciola, the depression in the freezing-point
+of water caused by the saturation of that liquid with acetylene is 0.08 deg.
+C., the corresponding figure for benzene in place of water being 1.40 deg. C.
+These figures indicate that 100 parts by weight of water should dissolve
+0.1118 part by weight of acetylene at 0 deg. C., and that 100 parts of
+benzene should dissolve about 0.687 part of acetylene at 5 deg. C. In other
+words, 100 volumes of water at the freezing-point should dissolve 95
+volumes of acetylene, and 100 volumes of benzene dissolve some 653
+volumes of the gas. The figure calculated for water in this way is lower
+than that which might be expected from the direct determinations at other
+temperatures already referred to; that for benzene may be compared with
+Berthelot's value of 400 volumes at 18 deg. C. Other measurements of the
+solubility of acetylene in water at 0 deg. C. have given the figure 0.1162
+per cent. by weight.
+
+TOXICITY.--Many experiments have been made to determine to what extent
+acetylene exercises a toxic action on animals breathing air containing a
+large proportion of it; but they have given somewhat inconclusive
+results, owing probably to varying proportions of impurities in the
+samples of acetylene used. The sulphuretted hydrogen and phosphine which
+are found in acetylene as ordinarily prepared are such powerful toxic
+agents that they would always, in cases of "acetylene" poisoning, be
+largely instrumental in bringing about the effects observed. Acetylene
+_per se_ would appear to have but a small toxic action; for the
+principal toxic ingredient in coal-gas is carbon monoxide, which does not
+occur in sensible quantity in acetylene as obtained from calcium carbide.
+The colour of blood is changed by inhalation of acetylene to a bright
+cherry-red, just as in cases of poisoning by carbon monoxide; but this is
+due to a more dissolution of the gas in the haemoglobin of the blood, so
+that there is much more hope of recovery for a subject of acetylene
+poisoning than for one of coal-gas poisoning. Practically the risk of
+poisoning by acetylene, after it has been purified by one of the ordinary
+means, is _nil_. The toxic action of the impurities of crude
+acetylene is discussed in Chapter V.
+
+Acetylene is an "endothermic" compound, as has been mentioned in Chapter
+II., where the meaning of the expression endothermic is explained. It has
+there been indicated that by reason of its endothermic nature it is
+unsafe to have acetylene at either a temperature of 780 deg. C. and upwards,
+or at a pressure of two atmospheres absolute, or higher. If that
+temperature or that pressure is exceeded, dissociation (_i.e._,
+decomposition into its elements), if initiated at any spot, will extend
+through the whole mass of acetylene. In this sense, acetylene at or above
+780 deg. C., or at two or more atmospheres pressure, is explosive in the
+absence of air or oxygen, and it is thereby distinguished from the
+majority of other combustible gases, such as the components of coal-gas.
+But if, by dilution with another gas, the partial pressure of the
+acetylene is reduced, then the mixture may be subjected to a higher
+pressure than that of two atmospheres without acquiring explosiveness, as
+is fully shown in Chapter XI. Thus it becomes possible safely to compress
+mixtures of acetylene and oil-gas or coal-gas, whereas unadmixed
+acetylene cannot be safely kept under a pressure of two atmospheres
+absolute or more. In a series of experiments carried out by Dupre on
+behalf of the British Home Office, and described in the Report on
+Explosives for 1897, samples of moist acetylene, free from air, but
+apparently not purified by any chemical process, were exposed to the
+influence of a bright red-hot wire. When the gas was held in the
+containing vessel at the atmospheric pressure then obtaining, viz., 30.34
+inches (771 mm.) of mercury, no explosion occurred. When the pressure was
+raised to 45.34 inches (1150 mm.), no explosion occurred; but when the
+pressure was further raised to 59.34 inches (1505 mm., or very nearly two
+atmospheres absolute) the acetylene exploded, or dissociated into its
+elements.
+
+Acetylene readily polymerises when heated, as has been stated in Chapter
+II., where the meaning of the term "polymerisation" has been explained.
+The effects of the products of the polymerisation of acetylene on the
+flame produced when the gas is burnt at the ordinary acetylene burners
+have been stated in Chapter VIII., where the reasons therefor have been
+indicated. The chief primary product of the polymerisation of acetylene
+by heat appears to be benzene. But there are also produced, in some cases
+by secondary changes, ethylene, methane, naphthalene, styrolene,
+anthracene, and homologues of several of these hydrocarbons, while carbon
+and hydrogen are separated. The production of these bodies by the action
+of heat on acetylene is attended by a reduction of the illuminative value
+of the gas, while owing to the change in the proportion of air required
+for combustion (_see_ Chapter VIII.), the burners devised for the
+consumption of acetylene fail to consume properly the mixture of gases
+formed by polymerisation from the acetylene. It is difficult to compare
+the illuminative value of the several bodies, as they cannot all be
+consumed economically without admixture, but the following table
+indicates approximately the _maximum_ illuminative value obtainable
+from them either by combustion alone or in admixture with some non-
+illuminating or feebly-illuminating gas:
+
+ ________________________________________________
+| | | |
+| | | Candles per |
+| | | Cubic Foot |
+|______________|___________________|_____________|
+| | | |
+| | | (say) |
+| Acetylene | C_2H_2 | 50 |
+| Hydrogen | H_2 | 0 |
+| Methane | CH_4 | 1 |
+| Ethane | C_2H_6 | 7 |
+| Propane | C_3H_8 | 11 |
+| Pentane | C_5H_12 (vapour) | 35 |
+| Hexane | C_6H_14 " | 45 |
+| Ethylene | C_2H_4 | 20 |
+| Propylene | C_3H_6 | 25 |
+| Benzene | C_6H_6 (vapour) | 200 |
+| Toluene | C_7H_8 " | 250 |
+| Naphthalene | C_10H_8 " | 400 |
+|______________|___________________|_____________|
+
+It appears from this table that, with the exception of the three
+hydrocarbons last named, no substance likely to be formed by the action
+of heat on acetylene has nearly so high an illuminative value--volume for
+volume--as acetylene itself. The richly illuminating vapours of benzene
+and naphthalene (and homologues) cannot practically add to the
+illuminative value of acetylene, because of the difficulty of consuming
+them without smoke, unless they are diluted with a large proportion of
+feebly- or non-illuminating gas, such as methane or hydrogen. The
+practical effect of carburetting acetylene with hydrocarbon vapours will
+be shown in Chapter X. to be disastrous so far as the illuminating
+efficiency of the gas is concerned. Hence it appears that no conceivable
+products of the polymerisation of acetylene by heat can result in its
+illuminative value being improved--even presupposing that the burners
+could consume the polymers properly--while practically a considerable
+deterioration of its value must ensue.
+
+The heat of combustion of acetylene was found by J. Thomson to be 310.57
+large calories per gramme-molecule, and by Berthelot to be 321.00
+calories. The latest determination, however, made by Berthelot and
+Matignon shows it to be 315.7 calories at constant pressure. Taking the
+heat of formation of carbon dioxide from diamond carbon at constant
+pressure as 94.3 calories (Berthelot and Matignon), which is equal to
+97.3 calories from amorphous carbon, and the heat of formation of liquid
+water as 69 calories; this value for the heat of combustion of acetylene
+makes its heat of formation to be 94.3 x 2 + 69 - 315.7 = -58.1 large
+calories per gramme-molecule (26 grammes) from diamond carbon, or -52.1
+from amorphous carbon. It will be noticed that the heat of combustion of
+acetylene is greater than the combined heats of combustion of its
+constituents; which proves that heat has been absorbed in the union of
+the hydrogen and carbon in the molecule, or that acetylene is
+endothermic, as elsewhere explained. These calculations, and others given
+in Chapter IX., will perhaps be rendered more intelligible by the
+following table of thermochemical phenomena:
+
+ _______________________________________________________________
+| | | | |
+| Reaction. | Diamond | Amorphous | |
+| | Carbon. | Carbon. | |
+|________________________________|_________|___________|________|
+| | | | |
+| (1) C (solid) + O . . . | 26.1 | 29.1 | ... |
+| (2) C (solid) + O_2 . . . | 94.3 | 97.3 | ... |
+| (3) CO + O (2 - 1) . . . | ... | ... | 68.2 |
+| (4) Conversion of solid carbon | | | |
+| into gas (3 - 1) . . . | 42.1 | 39.1 | ... |
+| (5) C (gas) + O (1 + 4) . . | ... | ... | 68.2 |
+| (6) Conversion of amorphous | | | |
+| carbon to diamond . . | ... | ... | 3.0 |
+| (7) C_2 + H_2 . . . . | -58.1 | -52.1 | ... |
+| (8) C_2H_2 + 2-1/2O_2 . . | ... | ... | 315.7 |
+|________________________________|_________|___________|________|
+
+W. G. Mixter has determined the heat of combustion of acetylene to be
+312.9 calories at constant volume, and 313.8 at constant pressure. Using
+Berthelot and Matignon's data given above for amorphous carbon, this
+represents the heat of formation to be -50.2 (Mixter himself calculates
+it as -51.4) calories. By causing compressed acetylene to dissociate
+under the influence of an electric spark, Mixter measured its heat of
+formation as -53.3 calories. His corresponding heats of combustion of
+ethylene are 344.6 calories (constant volume) and 345.8 (constant
+pressure); for its heat of formation he deduces a value -7.8, and
+experimentally found one of about -10.6 (constant pressure).
+
+THE ACETYLENE FLAME.--It has been stated in Chapter I. that acetylene
+burnt in self-luminous burners gives a whiter light than that afforded by
+any other artificial illuminant, because the proportion of the various
+spectrum colours in the light most nearly resembles the corresponding
+proportion found in the direct rays of the sun. Calling the amount of
+monochromatic light belonging to each of the five main spectrum colours
+present in the sun's rays unity in succession, and comparing the amount
+with that present in the light obtained from electricity, coal-gas, and
+acetylene, Muensterberg has given the following table for the composition
+of the several lights mentioned:
+
+ ______________________________________________________________________
+| | | | | |
+| | Electricity | Coal-Gas | Acetylene | |
+| |________________|__________________|_______________|_______|
+| Colour | | | | | | | |
+| in | | | | | | With | |
+| Spectrum.| Arc. | Incan- | Lumin- | Incan- | Alone.| 3 per | Sun- |
+| | | descent.| ous. | descent.| | Cent. | light.|
+| | | | | | | Air. | |
+|__________|______|_________|________|_________|_______|_______|_______|
+| | | | | | | | |
+| Red | 2.09 | 1.48 | 4.07 | 0.37 | 1.83 | 1.03 | 1 |
+| Yellow | 1.00 | 1.00 | 1.00 | 0.90 | 1.02 | 1.02 | 1 |
+| Green | 0.99 | 0.62 | 0.47 | 4.30 | 0.76 | 0.71 | 1 |
+| Blue | 0.87 | 0.91 | 1.27 | 0.74 | 1.94 | 1.46 | 1 |
+| Violet | 1.08 | 0.17 | 0.15 | 0.83 | 1.07 | 1.07 | 1 |
+| Ultra- | | | | | | | |
+| Violet | 1.21 | ... | ... | ... | ... | ... | 1 |
+|__________|______|_________|________|_________|_______|_______|_______|
+
+These figures lack something in explicitness; but they indicate the
+greater uniformity of the acetylene light in its proportion of rays of
+different wave-lengths. It does not possess the high proportion of green
+of the Welsbach flame, or the high proportion of red of the luminous gas-
+flame. It is interesting to note the large amount of blue and violet
+light in the acetylene flame, for these are the colours which are chiefly
+concerned in photography; and it is to their prominence that acetylene
+has been found to be so very actinic. It is also interesting to note that
+an addition of air to acetylene tends to make the light even more like
+that of the sun by reducing the proportion of red and blue rays to nearer
+the normal figure.
+
+H. Erdmann has made somewhat similar calculation, comparing the light of
+acetylene with that of the Hefner (amyl acetate) lamp, and with coal-gas
+consumed in an Argand and an incandescent burner. Consecutively taking
+the radiation of the acetylene flame as unity for each of the spectrum
+colours, his results are:
+
+ __________________________________________________________________
+| | | | |
+| | | | Coal-Gas |
+| Colour in | Wave-Lengths, | |_______________________|
+| Spectrum | uu | Hefner Light | | |
+| | | | Argand | Incandescent |
+|___________|_______________|______________|________|______________|
+| | | | | |
+| Red | 650 | 1.45 | 1.34 | 1.03 |
+| Orange | 610 | 1.22 | 1.13 | 1.00 |
+| Yellow | 590 | 1.00 | 1.00 | 1.00 |
+| Green | 550 | 0.87 | 0.93 | 0.86 |
+| Blue | 490 | 0.72 | 1.27 | 0.92 |
+| Violet | 470 | 0.77 | 1.35 | 1.73 |
+|___________|_______________|______________|________|______________|
+
+B. Heise has investigated the light of different flames, including
+acetylene, by a heterochromatic photometric method; but his results
+varied greatly according to the pressure at which the acetylene was
+supplied to the burner and the type of burner used. Petroleum affords
+light closely resembling in colour the Argand coal-gas flame; and
+electric glow-lamps, unless overrun and thereby quickly worn out, give
+very similar light, though with a somewhat greater preponderance of
+radiation in the red and yellow.
+
+ ____________________________________________________________________
+| | | |
+| | Percent of Total | |
+| Light. | Energy manifested | Observer. |
+| | as Light. | |
+|____________________________|___________________|___________________|
+| | | |
+| Candle, spermaceti . . | 2.1 | Thomsen |
+| " paraffin . . . | 1.53 | Rogers |
+| Moderator lamp . . . | 2.6 | Thomsen |
+| Coal-gas . . . . . | 1.97 | Thomsen |
+| " . . . . . | 2.40 | Langley |
+| " batswing . . . | 1.28 | Rogers |
+| " Argand . . . | 1.61 | Rogers |
+| " incandesce . . | 2 to 7 | Stebbins |
+| Electric glow-lamp . . | about 6 | Merritt |
+| " " . . | 5.5 | Abney and Festing |
+| Lime light (new) . . . | 14 | Orehore |
+| " (old) . . . | 8.4 | Orehore |
+| Electric arc . . . . | 10.4 | Tyndall; Nakano |
+| " . . . . | 8 to 13 | Marks |
+| Magnesium light . . . | 12.5 | Rogers |
+| Acetylene . . . . | 10.5 | Stewart and Hoxie |
+| " (No. 0 slit burner | 11.35 | Neuberg |
+| " (No. 00000 . . | | |
+| Bray fishtail) | 13.8 | Neuberg |
+| " (No. 3 duplex) . | 14.7 | Neuberg |
+| Geissler tube . . . | 32.0 | Staub |
+|____________________________|___________________|___________________|
+
+Violle and Fery, also Erdmann, have proposed the use of acetylene as a
+standard of light. As a standard burner Fery employed a piece of
+thermometer tube, cut off smoothly at the end and having a diameter of
+0.5 millimetre, a variation in the diameter up to 10 per cent. being of
+no consequence. When the height of the flame ranged from 10 to 25
+millimetres the burner passed from 2.02 to 4.28 litres per hour, and the
+illuminating power of the light remained sensibly proportional to the
+height of the jet, with maximum variations from the calculated value of
++-0.008. It is clear that for such a purpose as this the acetylene must be
+prepared from very pure carbide and at the lowest possible temperature in
+the generator. Further investigations in this direction should be
+welcome, because it is now fairly easy to obtain a carbide of standard
+quality and to purify the gas until it is essentially pure acetylene from
+a chemical point of view.
+
+L. W. Hartmann has studied the flame of a mixture of acetylene with
+hydrogen. He finds that the flame of the mixture is richer in light of
+short wave-lengths than that of pure acetylene, but that the colour of
+the light does not appear to vary with the proportion of hydrogen
+present.
+
+Numerous investigators have studied the optical or radiant efficiency of
+artificial lights, _i.e._, the proportion of the total heat plus
+light energy emitted by the flame which is produced in the form of
+visible light. Some results are shown in the table on the previous page.
+
+Figures showing the ratio of the visible light emitted by various
+illuminants to the amount of energy expended in producing the light and
+also the energy equivalent of each spherical Hefner unit evolved have
+been published by H. Lux, whose results follow:
+
+ _______________________________________________________________________
+| | | | | |
+| | Ratio of | Ratio of | Mean | Energy |
+| | Light | Light | Spherical | Equiva- |
+| Light. | emitted to | emitted to | Illuminat- | lent to 1 |
+| | Total | Energy | ing Power. | Spherical |
+| | Radiation. | Impressed. | Hefners. | Hefner in |
+| | | | | Watts. |
+|____________________|____________|____________|____________|___________|
+| | | | | |
+| | Per Cent. | Per Cent. | | |
+| Hefner lamp | 0.89 | 0.103 | 0.825 | 0.108 |
+| Paraffin lamp, 14" | 1.23 | 0.25 | 12.0 | 0.105 |
+| ACETYLENE, 7.2 | | | | |
+| litre burner | 6.36 | 0.65 | 6.04 | 0.103 |
+| Coal-gas incandes- | | | | |
+| cent, upturned | 2.26-2.92 | 0.46 | 89.6 | 0.037 |
+| " incandes- | | | | |
+| cent, inverted | 2.03-2.97 | 0.51 | 82.3 | 0.035 |
+| Carbon filament | | | | |
+| glow-lamp | 3.2-2.7 | 2.07 | 24.5 | 0.085 |
+| Nernst lamp | 5.7 | 4.21-3.85 | 91.9 | 0.073 |
+| Tantalum lamp | 8.5 | 4.87 | 26.7 | 0.080 |
+| Osram lamp | 9.1 | 5.36 | 27.4 | 0.075 |
+| Direct-current arc | 8.1 | 5.60 | 524 | 0.047 |
+| " " enclosed | 2.0 | 1.16 | 295 | 0.021 |
+| Flame arc, yellow | 15.7 | 13.20 | 1145 | 0.041 |
+| " " white | 7.6 | 6.66 | 760 | 0.031 |
+| Alternating- | | | | |
+| current arc | 3.7 | 1.90 | 89 | 0.038 |
+| Uviol mercury | | | | |
+| vapour lamp | 5.8 | 2.24 | 344 | 0.015 |
+| Quartz lamp | 17.6 | 6.00 | 2960 | 0.014 |
+|____________________|____________|____________|____________|___________|
+
+CHEMICAL PROPERTIES.--It is unnecessary for the purpose of this work to
+give an exhaustive account of the general chemical reactions of acetylene
+with other bodies, but a few of the more important must be referred to.
+Since the gases are liable to unite spontaneously when brought into
+contact, the reactions between, acetylene and chlorine require attention,
+first, because of the accidents that have occurred when using bleaching-
+powder (_see_ Chapter V.) as a purifying material for the crude gas;
+secondly, because it has been proposed to manufacture one of the products
+of the combination, viz., acetylene tetrachloride, on a large scale, and
+to employ it as a detergent in place of carbon tetrachloride or carbon
+disulphide. Acetylene forms two addition products with chlorine,
+C_2H_2Cl_2, and C_2H_2Cl_4. These are known as acetylene dichloride and
+tetrachloride respectively, or more systematically as dichlorethylene and
+tetrachlorethane. One or both of the chlorides is apt to be produced when
+acetylene comes into contact with free chlorine, and the reaction
+sometimes proceeds with explosive violence. The earliest writers, such as
+E. Davy, Woehler, and Berthelot, stated that an addition of chlorine to
+acetylene was invariably followed by an explosion, unless the mixture was
+protected from light; whilst later investigators thought the two gases
+could be safely mixed if they were both pure, or if air was absent. Owing
+to the conflicting nature of the statements made, Nieuwland determined in
+1905 to study the problem afresh; and the annexed account is chiefly
+based on his experiments, which, however, still fail satisfactorily to
+elucidate all the phenomena observed. According to Nieuwland's results,
+the behaviour of mixtures of acetylene and chlorine appears capricious,
+for sometimes the gases unite quietly, although sometimes they explode.
+Acetylene and chlorine react quite quietly in the dark and at low
+temperatures; and neither a moderate increase in temperature, nor the
+admission of diffused daylight, nor the introduction of small volumes of
+air, is necessarily followed by an explosion. Doubtless the presence of
+either light, air, or warmth increases the probability of an explosive
+reaction, while it becomes more probable still in their joint presence;
+but in given conditions the reaction may suddenly change from a gentle
+formation of addition products to a violent formation of substitution
+products without any warning or manifest cause. When the gases merely
+unite quietly, tetrachlorethane, or acetylene tetrachloride, is produced
+thus:
+
+C_2H_2 + 2Cl_2 = C_2H_2Cl_4;
+
+but when the reaction is violent some hexachlorethane is formed,
+presumably thus:
+
+2C_2H_2 + 5Cl_2 = 4HCl + C_2 + C_2Cl_6.
+
+The heat evolved by the decomposition of the acetylene by the formation
+of the hydrochloric acid in the last equation is then propagated amongst
+the rest of the gaseous mixture, accelerating the action, and causing the
+acetylene to react with the chlorine to form more hydrochloric acid and
+free carbon thus;
+
+C_2H_2 + Cl_2 = 2HCl + C_2.
+
+It is evident that these results do not altogether explain the mechanism
+of the reactions involved. Possibly the formation of substitution
+products and the consequent occurrence of an explosion is brought about
+by some foreign substance which acts as a catalytic agent. Such substance
+may conceivably be one of the impurities in crude acetylene, or the solid
+matter of a bleaching-powder purifying material. The experiments at least
+indicate the direction in which safety may be sought when bleaching-
+powder is employed to purify the crude gas, viz., dilution of the powder
+with an inert material, absence of air from the gas, and avoidance of
+bright sunlight in the place where a spent purifier is being emptied.
+Unfortunately Nieuwland did not investigate the action on acetylene of
+hypochlorites, which are presumably the active ingredients in bleaching-
+powder. As will appear in due course, processes have been devised and
+patented to eliminate all danger from the reaction between acetylene and
+chlorine for the purpose of making tetrachlorethane in quantity.
+
+Acetylene combines with hydrogen in the presence of platinum black, and
+ethylene and then ethane result. It was hoped at one time that this
+reaction would lead to the manufacture of alcohol from acetylene being
+achieved on a commercial basis; but it was found that it did not proceed
+with sufficient smoothness for the process to succeed, and a number of
+higher or condensation products were formed at the same time. It has been
+shown by Erdmann that the cost of production of alcohol from acetylene
+through this reaction must prove prohibitive, and he has indicated
+another reaction which he considered more promising. This is the
+conversion of acetylene by means of dilute sulphuric acid (3 volumes of
+concentrated acid to 7 volumes of water), preferably in the presence of
+mercuric oxide, to acetaldehyde. The yield, however, was not
+satisfactory, and the process does not appear to have passed beyond the
+laboratory stage.
+
+It has also been proposed to utilise the readiness with which acetylene
+polymerises on heating to form benzene, for the production of benzene
+commercially; but the relative prices of acetylene and benzene would have
+to be greatly changed from those now obtaining to make such a scheme
+successful. Acetylene also lends itself to the synthesis of phenol or
+carbolic acid. If the dry gas is passed slowly into fuming sulphuric
+acid, a sulpho-derivative results, of which the potash salt may be thrown
+down by means of alcohol. This salt has the formula C_2H_4O_2,S_2O_6K_2,
+and on heating it with caustic potash in an atmosphere of hydrogen,
+decomposing with excess of sulphuric acid, and distilling, phenol results
+and may be isolated. The product is, however, generally much contaminated
+with carbon, and the process, which was devised by Berthelot, does not
+appear to have been pursued commercially. Berthelot has also investigated
+the action of ordinary concentrated sulphuric acid on acetylene, and
+obtained various sulphonic derivatives. Schroeter has made similar
+investigations on the action of strongly fuming sulphuric acid on
+acetylene. These investigations have not yet acquired any commercial
+significance.
+
+If a mixture of acetylene with either of the oxides of carbon is led
+through a red-hot tube, or if a similar mixture is submitted to the
+action of electric sparks when confined within a closed vessel at some
+pressure, a decomposition occurs, the whole of the carbon is liberated in
+the free state, while the hydrogen and oxygen combine to form water.
+Analogous reactions take place when either oxide of carbon is led over
+calcium carbide heated to a temperature of 200 deg. or 250 deg. C., the second
+product in this case being calcium oxide. The equations representing
+these actions are:
+
+C_2H_2 + CO = H_2O + 3C
+
+2C_2H_2 + CO_2 = 2H_2O + 5C
+
+CaC_2 + CO = CaO + 3C
+
+2CaC_2 + CO_2 = 2CaO + 5C
+
+By urging the temperature, or by increasing the pressure at which the
+gases are led over the carbide, the free carbon appears in the graphitic
+condition; at lower temperatures and pressures, it is separated in the
+amorphous state. These reactions are utilised in Frank's process for
+preparing a carbon pigment or an artificial graphite (_cf._ Chapter
+XII.).
+
+Parallel decompositions occur between carbon bisulphide and either
+acetylene or calcium carbide, all the carbon of both substances being
+eliminated, while the by-product is either sulphuretted hydrogen or
+calcium (penta) sulphide. Other organic bodies containing sulphur are
+decomposed in the same fashion, and it has been suggested by Ditz that if
+carbide could be obtained at a suitable price, the process might be made
+useful in removing sulphur (_i.e._, carbon bisulphide and thiophen)
+from crude benzol, in purifying the natural petroleum oil which contains
+sulphur, and possibly in removing "sulphur compounds" from coal-gas.
+
+COMPOUNDS WITH COPPER. By far the most important chemical reactions of
+acetylene in connexion with its use as an illuminant or fuel are those
+which it undergoes with certain metals, notably copper. It is known that
+if acetylene comes in contact with copper or with one of its salts, in
+certain conditions a compound is produced which, at least when dry, is
+highly explosive, and will detonate either when warmed or when struck or
+gently rubbed. The precise mechanism of the reaction, or reactions,
+between acetylene and copper (or its compounds), and also the character
+of the product, or products, obtained have been studied by numerous
+investigators; but their results have been inconclusive and sometimes
+rather contradictory, so that it can hardly be said that the conditions
+which determine or preclude the formation of an explosive compound and
+the composition of the explosive compound are yet known with certainty.
+Copper is a metal which yields two series of compounds, cuprous and
+cupric salts, the latter of which contain half the quantity of metal per
+unit of acid constituent that is found in the former. It should follow,
+therefore, that there are two compounds of copper with carbon, or copper
+carbides: cuprous carbide, Cu_2C_2, and cupric carbide, CuC_2. Acetylene
+reacts at ordinary temperatures with an ammoniacal solution of any cupric
+salt, forming a black cupric compound of uncertain constitution which
+explodes between 50 deg. and 70 deg. C. It is decomposed by dilute acids,
+yielding some polymerised substances. At more elevated temperatures other
+cupric compounds are produced which also give evidence of polymerisation.
+Cuprous carbide or acetylide is the reddish brown amorphous precipitate
+which is the ultimate product obtained when acetylene is led into an
+ammoniacal solution of cuprous chloride. This body is decomposed by
+hydrochloric acid, yielding acetylene; but of itself it is, in all
+probability, not explosive. Cuprous carbide, however, is very unstable
+and prone to oxidation; so that, given the opportunity, it combines with
+oxygen or hydrogen, or both, until it produces the copper acetylide, or
+acetylene-copper, which is explosive--a body to which Blochmann's formula
+C_2H_2Cu_2O is generally ascribed. Thus it should happen that the exact
+nature of the copper acetylene compound may vary according to the
+conditions in which it has been formed, from a substance that is not
+explosive at all at first, to one that is violently explosive; and the
+degree of explosiveness should depend on the greater exposure of the
+compound to air and moisture, or the larger amount of oxygen and moisture
+in the acetylene during its contact with the copper or copper salt. For
+instance, Mai has found that freshly made copper acetylide can be heated
+to 60 deg. C. or higher without explosion; but that if the compound is
+exposed to air for a few hours it explodes on warming, while if warmed
+with oxygen it explodes on contact with acetylene. It is said by Mai and
+by Caro to absorb acetylene when both substances are dry, becoming so hot
+as to explode spontaneously. Freund and Mai have also observed that when
+copper acetylide which has been dried in contact with air for four or
+five hours at a temperature of 50 deg. or 60 deg. C. is allowed to explode in the
+presence of a current of acetylene, an explosion accompanied by light
+takes place; but it is always local and is not communicated to the gas,
+whether the latter is crude or pure. In contact with neutral or acid
+solutions of cuprous salts acetylene yields various double compounds
+differing in colour and crystallising power; but according to Chavastelon
+and to Caro they are all devoid of explosive properties. Sometimes a
+yellowish red precipitate is produced in solutions of copper salts
+containing free acid, but the deposit is not copper acetylide, and is
+more likely to be, at least in part, a copper phosphide--especially if
+the gas is crude. Hence acid solutions or preparations of copper salts
+may safely be used for the purification of acetylene, as is done in the
+case of frankoline, mentioned in Chapter V. It is clear that the amount
+of free acid in such a material is much more than sufficient to
+neutralise all the ammonia which may accompany the crude acetylene into
+the purifier until the material is exhausted in other respects; and
+moreover, in the best practice, the gas would have been washed quite or
+nearly free from ammonia before entering the purifier.
+
+From a practical aspect the possible interaction of acetylene and
+metallic copper has been investigated by Gerdes and by Grittner, whose
+results, again, are somewhat contradictory. Gerdes exposed neat acetylene
+and mixtures of acetylene with oil-gas and coal-gas to a pressure of nine
+or ten atmospheres for ten months at ordinary summer and winter
+temperatures in vessels made of copper and various alloys. Those metals
+and alloys which resisted oxidation in air resisted the attack of the
+gases, but the more corrodible substances were attacked superficially;
+although in no instance could an explosive body be detected, nor could an
+explosion be produced by heating or hammering. In further experiments the
+acetylene contained ammonia and moisture and Gerdes found that where
+corrosion took place it was due exclusively to the ammonia, no explosive
+compounds being produced even then. Grittner investigated the question by
+leading acetylene for months through pipes containing copper gauze. His
+conclusions are that a copper acetylide is always produced if impure
+acetylene is allowed to pass through neutral or ammoniacal solutions of
+copper; that dry acetylene containing all its natural impurities except
+ammonia acts to an equal extent on copper and its alloys, yielding the
+explosive compound; that pure and dry gas does not act upon copper or its
+alloys, although it is possible that an explosive compound may be
+produced after a great length of time. Grittner has asserted that an
+explosive compound may be produced when acetylene is brought into contact
+with such alloys of copper as ordinary brass containing 64.66 per cent.
+of copper, or red brass containing 74.46 per cent. of copper, 20.67 per
+cent. of zinc, and 4.64 per cent. of tin; whereas none is obtained when
+the metal is either "alpaca" containing 64.44 per cent. of copper, 18.79
+per cent. of nickel, and 16.33 per cent. of zinc, or britannia metal
+composed of 91.7 per cent. of copper and 8.3 per cent. of tin. Caro has
+found that when pure dry acetylene is led for nine months over sheets or
+filings of copper, brass containing 63.2 per cent. of copper, red brass
+containing 73.8 per cent., so-called "alpaca-metal" containing 65.3 per
+cent., and britannia metal containing 90.2 per cent. of copper, no action
+whatever takes place at ordinary temperatures; if the gas is moist very
+small quantities of copper acetylide are produced in six months, whatever
+metal is tested, but the yield does not increase appreciably afterwards.
+At high temperatures condensation occurs between acetylene and copper or
+its alloys, but explosive bodies are not formed.
+
+Grittner's statement that crude acetylene, with or without ammonia, acts
+upon alloys of copper as well as upon copper itself, has thus been
+corroborated by Caro; but experience renders it tolerably certain that
+brass (and presumably gun-metal) is not appreciably attacked in practical
+conditions. Gerdes' failure to obtain an explosive compound in any
+circumstances may very possibly be explained by the entire absence of any
+oxygen from his cylinders and gases, so that any copper carbide produced
+remained unoxidised. Grittner's gas was derived, at least partially, from
+a public acetylene supply, and is quite likely to have been contaminated
+with air in sufficient quantity to oxidise the original copper compound,
+and to convert it into the explosive modification.
+
+For the foregoing reasons the use of unalloyed copper in the construction
+of acetylene generators or in the subsidiary items of the plant, as well
+as in burner fittings, is forbidden by statute or some quasi-legal
+enactment in most countries, and in others the metal has been abandoned
+for one of its alloys, or for iron or steel, as the case may be.
+Grittner's experiments mentioned above, however, probably explain why
+even alloys of copper are forbidden in Hungary. (_Cf._ Chapter IV.,
+page 127.)
+
+When acetylene is passed over finely divided copper or iron (obtained by
+reduction of the oxide by hydrogen) heated to from 130 deg. C. to 250 deg. C.,
+the gas is more or less completely decomposed, and various products,
+among which hydrogen predominates, result. Ethane and ethylene are
+undoubtedly formed, and certain homologues of them and of acetylene, as
+well as benzene and a high molecular hydrocarbon (C_7H_6)_n termed
+"cuprene," have been found by different investigators. Nearly the same
+hydrocarbons, and others constituting a mixture approximating in
+composition to some natural petroleums, are produced when acetylene is
+passed over heated nickel (or certain other metals) obtained by the
+reduction of the finely divided oxide. These observations are at present
+of no technical importance, but are interesting scientifically because
+they have led up to the promulgation of a new theory of the origin of
+petroleum, which, however, has not yet found universal acceptance.
+
+
+
+CHAPTER VII
+
+MAINS AND SERVICE-PIPES--SUBSIDIARY APPARATUS
+
+The process by which acetylene is produced, and the methods employed for
+purifying it and rendering it fit for consumption in dwelling-rooms,
+having been dealt with in the preceding pages, the present chapter will
+be devoted to a brief account of those items in the plant which lie
+between the purifier outlet and the actual burner, including the meter,
+governor, and pressure gauge; the proper sizes of pipe for acetylene;
+methods of laying it, joint-making, quality of fittings, &c.; while
+finally a few words will be said about the precautions necessary when
+bringing a new system of pipes into use for the first time.
+
+THE METER.--A meter is required either to control the working of a
+complete acetylene installation or to measure the volume of gas passing
+through one particular pipe, as when a number of consumers are supplied
+through separate services under agreement from a central supply plant.
+The control which may be afforded by the inclusion of a meter in the
+equipment of a domestic acetylene generating plant is valuable, but in
+practice will seldom be exercised. The meter records check the yield of
+gas from the carbide consumed in a simple and trustworthy manner, and
+also serve to indicate when the material in the purifier is likely to be
+approaching exhaustion. The meter may also be used experimentally to
+check the soundness of the service-pipes or the consumption of a
+particular burner or group of burners. Altogether it may be regarded as a
+useful adjunct to a domestic lighting plant, provided full advantage is
+taken of it. If, however, there is no intention to pay systematic
+attention to the records of the meter, it is best to omit it from such an
+installation, and so save its initial cost and the slight loss of
+pressure which its use involves on the gas passing through it. A domestic
+acetylene lighting plant can be managed quite satisfactorily without a
+meter, and as a multiplication of parts is undesirable in an apparatus
+which will usually be tended by someone not versed in technical
+operations, it is on the whole better to omit the meter in such an
+installation. Where the plant is supervised by a technical man, a meter
+may advisedly be included in the equipment. Its proper position in the
+train of apparatus is immediately after the purifier. A meter must not be
+used for unpurified or imperfectly purified acetylene, because the
+impurities attack the internal metallic parts and ultimately destroy
+them. The supply of acetylene to various consumers from a central
+generating station entails the fixing of a meter on each consumer's
+service-pipe, so that the quantity consumed by each may be charged for
+accordingly, just as in the case of public coal-gas supplies.
+
+There are two types of gas-meter in common use, either of which may,
+without essential alteration, be employed for measuring the volume of
+acetylene passing through a pipe. It is unnecessary to refer here at
+length to their internal mechanism, because their manufacture by other
+than firms of professed meter-makers is out of the question, and the user
+will be justified in accepting the mechanism as trustworthy and durable.
+Meters can always be had stamped with the seal of a local authority or
+other body having duly appointed inspectors under the Sales of Gas Act,
+and the presence of such a stamp on a meter implies that it has been
+officially examined and found to register quantities accurately, or not
+varying beyond 2 per cent. in favour of the seller, or 3 per cent, in
+favour of the consumer. [Footnote: It may be remarked that when a meter--
+wet or dry--begins to register incorrectly by reason of old age or want
+of adjustment, its error is very often in the direction that benefits the
+customer, _i.e._, more gas passes through it than the dials record.]
+Hence a "stamped" meter may be regarded for practical purposes as
+affording a correct register of the quantities of gas passing through it.
+
+Except that the use of unalloyed copper in any part of the meter where it
+may come in contact with the gas must be wholly avoided, for the reason
+that copper is inadmissible in acetylene apparatus (_see_ Chapter
+VI.), the meters ordinarily employed for coal-gas serve quite well for
+acetylene. Obviously, however, since so very much less acetylene than
+coal-gas is consumed per burner, comparatively small meters only will be
+required even for large installations of acetylene lighting. This fact is
+now recognised by meter-makers, and meters of all suitable sizes can be
+obtained. It is desirable, if an ordinary coal-gas meter is being bought
+for use with acetylene, to have it subjected to a somewhat more rigorous
+test for soundness than is customary before "stamping" but the makers
+would readily be able to carry out this additional test.
+
+The two types of gas-meter are known as "wet" and "dry." The case of the
+wet meter is about hall-filled with water or other liquid, the level of
+which has to be maintained nearly constant. Several ingenious devices are
+in use for securing this constancy of level over a more or less extended
+period, but the necessity for occasional inspection and adjustment of the
+water-level, coupled with the stoppage of the passage of gas in the event
+of the water becoming frozen, are serious objections to the employment of
+the wet meter in many situations. The trouble of freezing may be avoided
+by substituting for the simple water an aqueous solution of glycerin, or
+mixture of glycerin with water, suitable strengths for which may be
+deduced from the table relating to the use of glycerin in holder seals
+given at the close of Chapter III. The dry meter, on the other hand, is
+very convenient, because it is not obstructed by the effects of frost,
+and because it acts for years without requiring attention. It is not
+susceptible of adjustment for measuring with so high a degree of accuracy
+as a good wet meter, but its indications are sufficiently correct to fall
+well within the legalised deviations already mentioned. Such errors,
+perhaps, are somewhat large for so costly and powerful a gas as
+acetylene, and they would be better reduced; but it is not so very often
+that a dry meter reaches its limit of inaccuracy. Whether wet or dry, the
+meter should be fixed in a place where the temperature is tolerably
+uniform, otherwise the volumes registered at different times will not
+bear the same ratio to the mass of gas (or volume at normal temperature),
+and the registrations will be misleading unless troublesome corrections
+to compensate for changes of temperature are applied.
+
+THE GOVERNOR, which can be dispensed with in most ordinary domestic
+acetylene lighting installations provided with a good gasholder of the
+rising-bell type, is designed to deliver the acetylene to a service-pipe
+at a uniform pressure, identical with that under which the burners
+develop their maximum illuminating efficiency. It must therefore both
+cheek the pressure anterior to it whenever that is above the determined
+limit to which it is set, and deliver to the efferent service-pipe
+acetylene at a constant pressure whether all or any number of the burners
+down to one only are in use. Moreover, when the pressure anterior to the
+governor falls to or below the determined limit, the governor should
+offer no resistance--entailing a loss of pressure to the passage of the
+acetylene. These conditions, which a perfect governor should fulfil, are
+not absolutely met by any simple apparatus at present in use, but so far
+as practical utility is concerned service governors which are readily
+obtainable are sufficiently good. They are broadly of two types, viz.,
+those having a bell floating in a mercury seal, and those having a
+diaphragm of gas-tight leather or similar material, either the bell or
+the diaphragm being raised by the pressure of the gas. The action is
+essentially the same in both cases: the bell or the diaphragm is so
+weighted that when the pressure of the gas exceeds the predetermined
+limit the diaphragm or bell is lifted, and, through an attached rod and
+valve, brings about a partial closure of the orifice by which the gas
+flows into the bell or the diaphragm chamber. The valve of the governor,
+therefore, automatically throttles the gas-way more or less according to
+the difference in pressure before and after the apparatus, until at any
+moment the gas-way is just sufficient in area to pass the quantity of gas
+which any indefinite number of burners require at their fixed working
+pressure; passing it always at that fixed working pressure irrespective
+of the number of burners, and maintaining it constant irrespective of the
+amount of pressure anterior to the governor, or of any variations in that
+anterior pressure. In most patterns of service governor weights may be
+added when it is desired to increase the pressure of the effluent gas. It
+is necessary, in ordering a governor for an acetylene-supply, to state
+the maximum number of cubic feet per hour it will be required to pass,
+and approximately the pressure at which it will be required to deliver
+the gas to the service-pipe. This will usually be between 3 and 5 inches
+(instead of about 1 inch in the case of coal-gas), and if the anterior
+pressure is likely to exceed 10 inches, this fact should be stated also.
+The mercury-seal governors are usually the more trustworthy and durable,
+but they are more costly than those with leather diaphragms. The seal
+should have twice or thrice the depth it usually has for coal-gas. The
+governor should be placed where it is readily accessible to the man in
+charge of the installation, but where it will not be interfered with by
+irresponsible persons. In large installations, where a number of separate
+buildings receive service-pipes from one long main, each service-pipe
+should be provided with a governor.
+
+GASHOLDER PRESSURE.--In drawing up the specification or scheme of an
+acetylene installation, it is frequently necessary either to estimate the
+pressure which a bell gasholder of given diameter and weight will throw,
+or to determine what should be the weight of the bell of a gasholder of
+given diameter when the gas is required to be delivered from it at a
+particular pressure. The gasholder of an acetylene installation serves
+not only to store the gas, but also to give the necessary pressure for
+driving it through the posterior apparatus and distributing mains and
+service-pipes. In coal-gas works this office is generally given over
+wholly or in part to a special machine, known as the exhauster, but this
+machine could not be advantageously employed for pumping acetylene unless
+the installation were of very great magnitude. Since, therefore,
+acetylene is in practice always forced through mains and service-pipes in
+virtue of the pressure imparted to it by the gasholder and since, for
+reasons already given, only the rising-bell type of gasholder can be
+regarded as satisfactory, it becomes important to know the relations
+which subsist between the dimensions and weight of a gasholder bell and
+the pressure which it "throws" or imparts to the contained gas.
+
+The bell must obviously be a vessel of considerable weight if it is to
+withstand reasonable wear and tear, and this weight will give a certain
+hydrostatic pressure to the contained gas. If the weight of the bell is
+known, the pressure which it will give can be calculated according to the
+general law of hydrostatics, that the weight of the water displaced must
+be equal to the weight of the floating body. Supposing for the moment
+that there are no other elements which will have to enter into the
+calculation, then if _d_ is the diameter in inches of the
+(cylindrical) bell, the surface of the water displaced will have an area
+of _d^2_ x 0.7854. If the level of the water is depressed _p_
+inches, then the water displaced amounts to _p_(_d^2_ x 0.7854)
+cubic inches, and its weight will be (at 62 deg. F.):
+
+(0.7854_pd^2_ x 0.03604) = 0.028302_pd^2_ lb.
+
+Consequently a bell which is _d_ inches in diameter, and gives a
+pressure of _p_ inches of water, will weigh 0.028302_pd^2_ lb.
+Or, if W = the weight of the bell in lb., the pressure thrown by it will
+be W/0.028302_d^2_ or 35.333W/_d^2_. This is the fundamental
+formula, which is sometimes given as _p_ = 550W/_d^2_, in which
+W = the weight of the bell in tons, and _d_ the diameter in feet.
+This value of _p_, however, is actually higher than the holder would
+give in practice. Reductions have to be made for two influences, viz.,
+the lifting power of the contained gas, which is lighter than air, and
+the diminution in the effective weight of so much of the bell as is
+immersed in water. The effect of these influences was studied by Pole,
+who in 1839 drew up some rules for calculating the pressure thrown by a
+gasholder of given dimensions and weight. These rules form the basis of
+the formula which is commonly used in the coal-gas industry, and they may
+be applied, _mutatis mutandis_, to acetylene holders. The
+corrections for both the influences mentioned vary with the height at
+which the top of the gasholder bell stands above the level of the water
+in the tank. Dealing first with the correction for the lifting power of
+the gas, this, according to Pole, is a deduction of _h_(1 -
+_d_)/828 where _d_ is the specific gravity of the gas and
+_h_ the height (in inches) of the top of the gasholder above the
+water level. This strictly applies only to a flat-topped bell, and hence
+if the bell has a crown with a rise equal to about 1/20 of the diameter
+of the bell, the value of _h_ here must be taken as equal to the
+height of the top of the sides above the water-level (= _h'_), plus
+the height of a cylinder having the same capacity as the crown, and the
+same diameter as the bell, that is to say, _h_=_h'_ +
+_d_/40 where _d_ = the diameter of the bell. The specific
+gravity of commercially made acetylene being constantly very nearly 0.91,
+the deduction for the lifting power of the gas becomes, for acetylene
+gasholders, 0.0001086_h_ + 0.0000027_d_, where _h_ is the
+height in inches of the top of the sides of the bell above the water-
+level, and _d_ is the diameter of the bell. Obviously this is a
+negligible quantity, and hence this correction may be disregarded for all
+acetylene gasholders, whereas it is of some importance with coal-gas and
+other gases of lower specific gravity. It is therefore wrong to apply to
+acetylene gasholders formulae in which a correction for the lifting power
+of the gas has been included when such correction is based on the average
+specific gravity of coal-gas, as is the case with many abbreviated
+gasholder pressure formulae.
+
+The correction for the immersion of the sides of the bell is of greater
+magnitude, and has an important practical significance. Let H be the
+total height in inches of the side of the gasholder, _h_ the height
+in inches of the top of the sides of the gasholder above the water-level,
+and _w_ = the weight of the sides of the gasholder in lb.; then, for
+any position of the bell, the proportion of the total height of the sides
+immersed (H - _h_)/H, and the buoyancy is (H - _h_)/H x
+_w_/S + pi/4_d^2_, in which S = the specific gravity of the
+material of which the bell is made. Assuming the material to be mild
+steel or wrought iron, having a specific gravity of 7.78, the buoyancy is
+(4_w_(H - _h_)) / (7.78Hpi_d^2_) lb. per square inch
+(_d_ being inches and _w_ lb.), which is equivalent to
+(4_w_(H - _h_)) / (0.03604 x 7.78Hpi_d^2_) =
+(4.54_w_(H - _h_)) / (H_d^2_) inches of water. Hence the
+complete formula for acetylene gasholders is:
+
+_p_ = 35.333W / _d^2_ - 4.54_w_(H - _h_) /
+H_d^2_
+
+It follows that _p_ varies with the position of the bell, that is to
+say, with the extent to which it is filled with gas. It will be well to
+consider how great this variation is in the case of a typical acetylene
+holder, as, if the variation should be considerable, provision must be
+made, by the employment of a governor on the outlet main or otherwise, to
+prevent its effects being felt at the burners.
+
+Now, according to the rules of the "Acetylen-Verein" (_cf._ Chapter
+IV.), the bells of holders above 53 cubic feet in capacity should have
+sides 1.5 mm. thick, and crowns 0.5 mm. thicker. Hence for a holder from
+150 to 160 cubic feet capacity, supposing it to be 4 feet in diameter and
+about 12 feet high, the weight of the sides (say of steel No. 16 S.W.G. =
+2.66 lb. per square foot) will be not less than 12 x 4pi x 2.66 = 401 lb.
+The weight of the crown (say of steel No. 14 S.W.G. = 3.33 lb. per square
+foot) will be not less than about 12.7 x 3.33 = about 42 lb. Hence the
+total weight of holder = 401 + 42 = 443 lb. Then if the holder is full,
+_h_ is very nearly equal to H, and _p_ = (35.333 x 443) / 48^2
+= 6.79 inches. If the holder stands only 1 foot above the water-level,
+then _p_ = 6.79 - (4.54 x 401 (144 - 12)) / (144 x 48^2) = 6.79 -
+0.72 = 6.07 inches. The same result can be arrived at without the direct
+use of the second member of the formula:
+
+For instance, the weight of the sides immersed is 11 x 4pi x 2.66 = 368
+lb., and taking the specific gravity of mild steel at 7.78, the weight of
+water displaced is 368 / 7.78 = 47.3 lb. Hence the total effective weight
+of the bell is 443 - 47.3 = 395.7 lb., and _p_ = (35.333 x 395.7) /
+48^2 = 6.07 inches. [Footnote: If the sealing liquid in the gasholder
+tank is other than simple water, the correction for the immersion of the
+sides of the bell requires modification, because the weight of liquid
+displaced will be _s'_ times as great as when the liquid is water,
+if _s'_ is the specific gravity of the sealing liquid. For instance,
+in the example given, if the sealing liquid were a 16 per cent. solution
+of calcium chloride, specific gravity 1.14 (_vide_ p. 93) instead of
+water, the weight of liquid displaced would be 1.14 (368 / 7.78) = 53.9
+lb., and the total effective weight of the bell = 443 - 53.9 = 389.1 lb.
+Therefore _p_ becomes = (35.333 x 389.1) / 48^2 = 5.97 inches,
+instead of 6.07 inches.]
+
+The value of _p_ for any position of the bell can thus be arrived
+at, and if the difference between its values for the highest and for the
+lowest positions of the bell exceeds 0.25 inch, [Footnote: This figure is
+given as an example merely. The maximum variation in pressure must be
+less than one capable of sensibly affecting the silence, steadiness, and
+economy of the burners and stoves, &c., connected with the installation.]
+a governor should be inserted in the main leading from the holder to the
+burners, or one of the more or less complicated devices for equalising
+the pressure thrown by a holder as it rises and falls should be added to
+the holder. Several such devices were at one time used in connexion with
+coal-gas holders, and it is unnecessary to describe them in this work,
+especially as the governor is practically the better means of securing
+uniform pressure at the burners.
+
+It is frequently necessary to add weight to the bell of a small gasholder
+in order to obtain a sufficiently high pressure for the distribution of
+acetylene. It is best, having regard to the steadiness of the bell, that
+any necessary weighting of it should be done near its bottom rim, which
+moreover is usually stiffened by riveting to it a flange or curb of
+heavier gauge metal. This flange may obviously be made sufficiently stout
+to give the requisite additional weighting. As the flange is constantly
+immersed, its weight must not be added to that of the sides in computing
+the value of _w_ for making the correction of pressure in respect of
+the immersion of the bell. Its effective weight in giving pressure to the
+contained gas is its actual weight less its actual weight divided by its
+specific gravity (say 7.2 for cast iron, 7.78 for wrought iron or mild
+steel, or 11.4 for lead). Thus if _x_ lb. of steel is added to the
+rim its weight in computing the value of W in the formula _p_ =
+35.333W / _d_^2 should be taken as x - x / 7.78. If the actual
+weight is 7.78 lb., the weight taken for computing W is 7.78 - 1 = 6.78
+lb.
+
+THE PRESSURE GAUGE.--The measurement of gas pressure is effected by means
+of a simple instrument known as a pressure gauge. It comprises a glass U-
+tube filled to about half its height with water. The vacant upper half of
+one limb is put in communication with the gas-supply of which the
+pressure is to be determined, while the other limb remains open to the
+atmosphere. The difference then observed, when the U-tube is held
+vertical, between the levels of the water in the two limbs of the tube
+indicates the difference between the pressure of the gas-supply and the
+atmospheric pressure. It is this _difference_ that is meant when the
+_pressure_ of a gas in a pipe or piece of apparatus is spoken of,
+and it must of necessity in the case of a gas-supply have a positive
+value. That is to say, the "pressure" of gas in a service-pipe expresses
+really by how much the pressure in the pipe _exceeds_ the
+atmospheric pressure. (Pressures less than the atmospheric pressure will
+not occur in connexion with an acetylene installation, unless the
+gasholder is intentionally manipulated to that end.) Gas pressures are
+expressed in terms of inches head or pressure of water, fractions of an
+inch being given in decimals or "tenths" of an inch. The expression
+"tenths" is often used alone, thus a pressure of "six-tenths" means a
+pressure equivalent to 0.6 inch head of water.
+
+The pressure gauge is for convenience provided with an attached scale on
+which the pressures may be directly read, and with a connexion by which
+the one limb is attached to the service-pipe or cock where the pressure
+is to be observed. A portable gauge of this description is very useful,
+as it can be attached by means of a short piece of flexible tubing to any
+tap or burner. Several authorities, including the British Acetylene
+Association, have recommended that pressure gauges should not be directly
+attached to generators, because of the danger that the glass might be
+fractured by a blow or by a sudden access of heat. Such breakage would be
+followed by an escape of gas, and might lead to an accident. Fixed
+pressure gauges, however, connected with every item of a plant are
+extremely useful, and should be employed in all large installations, as
+they afford great aid in observing and controlling the working, and in
+locating the exact position of any block. All danger attending their use
+can be obviated by having a stopcock between the gauge inlet and the
+portion of the plant to which it is attached; the said stopcock being
+kept closed except when it is momentarily opened to allow of a reading
+being taken. As an additional precaution against its being left open, the
+stopcock may be provided with a weight or spring which automatically
+closes the gas-way directly the observer's hand is removed from the tap.
+In the best practice all the gauges will be collected together on a board
+fastened in some convenient spot on the wall of the generator-house, each
+gauge being connected with its respective item of the plant by means of a
+permanent metallic tube. The gauges must be filled with pure water, or
+with a liquid which does not differ appreciably in specific gravity from
+pure water, or the readings will be incorrect. Greater legibility will be
+obtained by staining the water with a few drops of caramel solution, or
+of indigo sulphate (indigo carmine); or, in the absence of these dyes,
+with a drop or two of common blue-black writing ink. If they are not
+erected in perfectly frost-free situations, the gauges may be filled with
+a mixture of glycerin and pure alcohol (not methylated spirit), with or
+without a certain proportion of water, which will not freeze at any
+winter temperature. The necessary mixture, which must have a density of
+exactly 1.00, could be procured from any pharmacist.
+
+It is the pressure as indicated by the pressure gauge which is referred
+to in this book in all cases where the term "pressure of the gas" or the
+like is used. The quantity of acetylene which will flow in a given time
+from the open end of a pipe is a function of this pressure, while the
+quantity of acetylene escaping through a tiny hole or crack or a burner
+orifice also depends on this total pressure, though the ratio in this
+instance is not a simple one, owing to the varying influence of friction
+between the issuing gas and the sides of the orifice. Where, however,
+acetylene or other gas is flowing through pipes or apparatus there is a
+loss of energy, indicated by a falling off in the pressure due to
+friction, or to the performance of work, such as actuating a gas-meter.
+The extent of this loss of energy in a given length of pipe or in a meter
+is measured by the difference between the pressures of the gas at the two
+ends of the pipe or at the inlet and outlet of the meter. This difference
+is the "loss" or "fall" of pressure, due to friction or work performed,
+and is spoken of as the "actuating" pressure in regard to the passage of
+gas through the stretch of pipe or meter. It is a measure of the energy
+absorbed in actuating the meter or in overcoming the friction. (Cf.
+footnote, Chapter II., page 54.)
+
+DIMENSIONS OF MAINS.--The diameter of the mains and service-pipes for an
+acetylene installation must be such that the main or pipe will convey the
+maximum quantity of the gas likely to be required to feed all the burners
+properly which are connected to it, without an excessive actuating
+pressure being called for to drive the gas through the main or pipe. The
+flow of all gases through pipes is of course governed by the same general
+principles; and it is only necessary in applying these principles to a
+particular gas, such as acetylene, to know certain physical properties of
+the gas and to make due allowance for their influence. The general
+principles which govern the flow of a gas through pipes have been
+exhaustively studied on account of their importance in relation to the
+distribution of coal-gas and the supply of air for the ventilation of
+places where natural circulation is absent or deficient. It will be
+convenient to give a very brief reference to the way in which these
+principles have been ascertained and applied, and then to proceed to the
+particular case of the distribution of acetylene through mains and
+service-pipes.
+
+The subject of "The Motion of Fluids in Pipes" was treated in a lucid and
+comprehensive manner in an Essay by W. Pole in the _Journal of Gas
+Lighting_ during 1852, and his conclusions have been generally adopted
+by gas engineers ever since. He recapitulated the more important points
+of this essay in the course of some lectures delivered in 1872, and one
+or other of these two sources should be consulted for further
+information. Briefly, W. Pole treated the question in the following
+manner:
+
+The practical question in gas distribution is, what quantity of gas will
+a given actuating pressure cause to flow along a pipe of given length and
+given diameter? The solution of this question allows of the diameters of
+pipes being arranged so that they will carry a required quantity of gas a
+given distance under the actuating pressure that is most convenient or
+appropriate. There are five quantities to be dealt with, viz.:
+
+(1) The length of pipe = _l_ feet.
+
+(2) The internal diameter of the pipe = _d_ inches.
+
+(3) The actuating pressure = _h_ inches of head of water. (4) The
+specific gravity or density of the gas = _d_ times that of air.
+
+(5) The quantity of gas passing through the pipe--Q cubic feet per hour.
+This quantity is the product of the mean velocity of the gas in the pipe
+and the area of the pipe.
+
+The only work done in maintaining the flow of gas along a pipe is that
+required to overcome the friction of the gas on the walls of the pipe,
+or, rather, the consequential friction of the gas on itself, and the laws
+which regulate such friction have not been very exhaustively
+investigated. Pole pointed out, however, that the existing knowledge on
+the point at the time he wrote would serve for the purpose of determining
+the proper sizes of gas-mains. He stated that the friction (1) is
+proportional to the area of rubbing surface (viz., pi_ld_); (2)
+varies with the velocity, in some ratio greater than the first power, but
+usually taken as the square; and (3) is assumed to be proportional to the
+specific gravity of the fluid (viz., _s_).
+
+Thus the force (_f_) necessary to maintain the motion of the gas in
+the pipe is seen to vary (1) as pi_ld_, of which pi is a constant;
+(2) as _v^2_, where _v_ = the velocity in feet per hour; and
+(3) as _s_. Hence, combining these and deleting the constant pi, it
+appears that
+
+_f_ varies as _ldsv^2_.
+
+Now the actuating force is equal to _f_, and is represented by the
+difference of pressure at the two ends of the pipe, _i.e._, the
+initial pressure, viz., that at the place whence gas is distributed or
+issues from a larger pipe will be greater by the quantity _f_ than
+the terminal pressure, viz., that at the far end of the pipe where it
+branches or narrows to a pipe or pipes of smaller size, or terminates in
+a burner. The terminal pressure in the case of service-pipes must be
+settled, as mentioned in Chapter II., broadly according to the pressure
+at which the burners in use work best, and this is very different in the
+case of flat-flame burners for coal-gas and burners for acetylene. The
+most suitable pressure for acetylene burners will be referred to later,
+but may be taken as equal to p_0 inches head of water. Then, calling the
+initial pressure (_i.e._, at the inlet head of service-pipe) p_1, it
+follows that p_1 - p_0 = _f_. Now the cross-section of the pipe has
+an area (pi/4)_d^2_, and if _h_ represents the difference of
+pressure between the two ends of the pipe per square inch of its area, it
+follows that _f_ = _h(pi/4)d^2_. But since _f_ has been
+found above to vary as _ldsv^2_ , it is evident that
+
+_h(pi/4)d^2_ varies as _ldsv^2_.
+
+Hence
+
+_v^2_ varies as _hd/ls_,
+
+and putting in some constant M, the value of which must be determined by
+experiment, this becomes
+
+_v^2_ = M_hd/ls_.
+
+The value of M deduced from experiments on the friction of coal-gas in
+pipes was inserted in this equation, and then taking Q = pi/4_d^2v_,
+it was found that for coal-gas Q = 780(_hd/sl_)^(1/2)
+
+This formula, in its usual form, is
+
+Q = 1350_d^2_(_hd/sl_)^(1/2)
+
+in which _l_ = the length of main in yards instead of in feet. This
+is known as Pole's formula, and has been generally used for determining
+the sizes of mains for the supply of coal-gas.
+
+For the following reasons, among others, it becomes prudent to revise
+Pole's formula before employing it for calculations relating to
+acetylene. First, the friction of the two gases due to the sides of a
+pipe is very different, the coefficient for coal-gas being 0.003, whereas
+that of acetylene, according to Ortloff, is 0.0001319. Secondly, the
+mains and service-pipes required for acetylene are smaller, _cateria
+paribus_, than those needed for coal-gas. Thirdly, the observed
+specific gravity of acetylene is 0.91, that of air being unity, whereas
+the density of coal-gas is about 0.40; and therefore, in the absence of
+direct information, it would be better to base calculations respecting
+acetylene on data relating to the flow of air in pipes rather than upon
+such as are applicable to coal-gas. Bernat has endeavoured to take these
+and similar considerations into account, and has given the following
+formula for determining the sizes of pipes required for the distribution
+of acetylene:
+
+Q = 0.001253_d^2_(_hd/sl_)^(1/2)
+
+in which the symbols refer to the same quantities as before, but the
+constant is calculated on the basis of Q being stated in cubic metres, l
+in metres, and d and h in millimetres. It will be seen that the equation
+has precisely the same shape as Pole's formula for coal-gas, but that the
+constant is different. The difference is not only due to one formula
+referring to quantities stated on the metric and the other to the same
+quantities stated on the English system of measures, but depends partly
+on allowance having been made for the different physical properties of
+the two gases. Thus Bernat's formula, when merely transposed from the
+metric system of measures to the English (_i.e._, Q being cubic feet
+per hour, _l_ feet, and _d_ and _h_ inches) becomes
+
+Q = 1313.5_d^2_(_hd/sl_)^(1/2)
+
+or, more simply,
+
+Q = 1313.4(_hd^5/sl_)^(1/2)
+
+But since the density of commercially-made acetylene is practically the
+same in all cases, and not variable as is the density of coal-gas, its
+value, viz., 0.91, may be brought into the constant, and the formula then
+becomes
+
+Q = 1376.9(_hd^5/l_)^(1/2)
+
+Bernat's formula was for some time generally accepted as the most
+trustworthy for pipes supplying acetylene, and the last equation gives it
+in its simplest form, though a convenient transposition is
+
+d = 0.05552(Q^2_l/h_)^(1/5)
+
+Bernat's formula, however, has now been generally superseded by one given
+by Morel, which has been found to be more in accordance with the actual
+results observed in the practical distribution of acetylene. Morel's
+formula is
+
+D = 1.155(Q^2_l/h_)^(1/5)
+
+in which D = the diameter of the pipe in centimetres, Q = the number of
+cubic metres of gas passing per hour, _l_ = the length of pipe in
+metres, and _h_ = the loss of pressure between the two ends of the
+pipe in millimetres. On converting tins formula into terms of the English
+system of measures (_i.e._, _l_ feet, Q cubic feet, and
+_h_ and _d_ inches) it becomes
+
+(i) d = 0.045122(Q^2_l/h_)^(1/5)
+
+At first sight this formula does not appear to differ greatly from
+Bernat's, the only change being that the constant is 0.045122 instead of
+0.05552, but the effect of this change is very great--for instance, other
+factors remaining unaltered, the value of Q by Morel's formula will be
+1.68 times as much as by Bernat's formula. Transformations of Morel's
+formula which may sometimes be more convenient to apply than (i) are:
+
+(ii) Q = 2312.2(_hd^5/l_)^(1/2)
+
+(iii) _h_ = 0.000000187011(Q^2_l/d^5_)
+
+and (iv) _l_ = 5,346,340(_hd^5_/Q^2)
+
+In order to avoid as far as possible expenditure of time and labour in
+repeating calculations, tables have been drawn up by the authors from
+Morel's formulae which will serve to give the requisite information as to
+the proper sizes of pipes to be used in those cases which are likely to
+be met with in ordinary practice. These tables are given at the end of
+this chapter.
+
+When dealing with coal-gas, it is highly important to bear in mind that
+the ordinary distributing formulae apply directly only when the pipe or
+main is horizontal, and that a rise in the pipe will be attended by an
+increase of pressure at the upper end. But as the increase is greater the
+lower the density of the gas, the disturbing influence of a moderate rise
+in a pipe is comparatively small in the case of a gas of so high a
+density as acetylene. Hence in most instances it will be unnecessary to
+make any allowance for increase of pressure due to change of level. Where
+the change is very great, however, allowance may advisedly be made on the
+following basis: The pressure of acetylene in pipes increases by about
+one-tenth of an inch (head of water) for every 75 feet rise in the pipe.
+Hence where acetylene is supplied from a gasholder on the ground-level to
+all floors of a house 75 feet high, a burner at the top of the house will
+ordinarily receive its supply at a pressure greater by one-tenth of an
+inch than a burner in the basement. Such a difference, with the
+relatively high pressures used in acetylene supplies, is of no practical
+moment. In the case of an acetylene-supply from a central station to
+different parts of a mountainous district, the variations of pressure
+with level should be remembered.
+
+The distributing formulae also assume that the pipe is virtually straight;
+bends and angles introduce disturbing influences. If the bend is sharp,
+or if there is a right-angle, an allowance should be made if it is
+desired to put in pipes of the smallest permissible dimensions. In the
+case of the most usual sizes of pipes employed for acetylene mains or
+services, it will suffice to reckon that each round or square elbow is
+equivalent in the resistance it offers to the flow of gas to a length of
+5 feet of pipe of the same diameter. Hence if 5 feet is added to the
+actual length of pipe to be laid for every bond or elbow which will occur
+in it, and the figure so obtained is taken as the value of _l_ in
+formulae (i), (ii), or (iii), the values then found for Q, _d_, or
+_h_ will be trustworthy for all practical purposes.
+
+It may now be useful to give an example of the manner of using the
+foregoing formulae when the tables of sizes of pipes are not available.
+Let it be supposed that an institution is being equipped for acetylene
+lighting; that 50 burners consuming 0.70 cubic foot, and 50 consuming
+1.00 cubic foot of acetylene per hour may be required in use
+simultaneously; that a pressure of at least 2-1/2 inches is required at
+all the burners; that for sufficient reasons it is considered undesirable
+to use a higher distributing pressure than 4 inches at the gasholder,
+outlet of the purifiers, or initial governor (whichever comes last in the
+train of apparatus); that the gasholder is located 100 feet from the main
+building of the institution, and that the trunk supply-pipe through the
+latter must be 250 feet in length, and the supplies to the burners,
+either singly or in groups, be taken from this trunk pipe through short
+lengths of tubing of ample size. What should be the diameter of the trunk
+pipe, in which it will be assumed that ten bonds or elbows are necessary?
+
+In the first instance, it is convenient to suppose that the trunk pipe
+may be of uniform diameter throughout. Then the value of _l_ will be
+100 (from gasholder to main building) + 250 (within the building) + 50
+(equivalent of 10 elbows) = 400. The maximum value of Q will be (50 x
+0.7) + (50 x 1.0) = 85; and the value of _h_ will be 1 - 2.5 - 1.5.
+Then using formula (i), we have:
+
+d = 0.045122((85^2 x 400)/1.5)^(1/5) = 0.045122(1,926,667)^(1/5)
+
+= 0.045122 x 18.0713 = 0.8154.
+
+The formula, therefore, shows that the pipe should have an internal
+diameter of not less than 0.8154 inch, and consequently 1 inch (the next
+size above 0.8154 inch) barrel should be used. If the initial pressure
+(i.e., at outlet of purifiers) could be conveniently increased from 4 to
+4.8 inches, 3/4 inch barrel could be employed for the service-pipe. But
+if connexions for burners were made immediately the pipe entered the
+building, these burners would then be supplied at a pressure of 4.2
+inches, while those on the extremity of the pipe would, when all burners
+were in use, be supplied at a pressure of only 2.5 inches. Such a great
+difference of pressure is not permissible at the several burners, as no
+type of burner retains its proper efficiency over more than a very
+limited range of pressure. It is highly desirable in the case of the
+ordinary Naphey type of burner that all the burners in a house should be
+supplied at pressures which do not differ by more than half an inch;
+hence the pipes should, wherever practicable, be of such a size that they
+will pass the maximum quantity of gas required for all the burners which
+will ever be in use simultaneously, when the pressure at the first burner
+connected to the pipe after it enters the house is not more than half an
+inch above the pressure at the burner furthermost removed from the first
+one, all the burner-taps being turned on at the time the pressures are
+observed. If the acetylene generating plant is not many yards from the
+building to be supplied, it is a safe rule to calculate the size of pipes
+required on the basis of a fall of pressure of only half an inch from the
+outlet of the purifiers or initial governor to the farthermost burner.
+The extra cost of the larger size of pipe which the application of this
+rule may entail will be very slight in all ordinary house installations.
+
+VELOCITY OF FLOW IN PIPES.--For various purposes, it is often desirable
+to know the mean speed at which acetylene, or any other gas, is passing
+through a pipe. If the diameter of the pipe is _d_ inches, its
+cross-sectional area is _d^2_ x 0.7854 square inches; and since
+there are 1728 cubic inches in 1 cubic foot, that quantity of gas will
+occupy in a pipe whose diameter is _d_ inches a length of
+
+1728/(_d^2_ x 0.7854) linear inches or 183/_d^2_^ linear feet.
+
+If the gas is in motion, and the pipe is delivering Q cubic feet per
+hour, since there are 3600 seconds of time in one hour, the mean speed of
+the gas becomes
+
+183/_d^2_ x Q/3600 = Q/(19 x 7_d^2_) linear feet per second.
+
+This value is interesting in several ways. For instance, taking a rough
+average of Le Chatelier's results, the highest speed at which the
+explosive wave proceeds in a mixture of acetylene and air is 7 metres or
+22 feet per second. Now, even if a pipe is filled with an acetylene-air
+mixture of utmost explosibility, an explosion cannot travel backwards
+from B to A in that pipe, if the gas is moving from A to B at a speed of
+over 22 feet per second. Hence it may be said that no explosion can occur
+in a pipe provided
+
+Q/(19.7_d^2_) = 22 or more;
+
+_i.e._, Q/_d^2_=433.4
+
+In plain language, if the number of cubic feet passing through the pipe
+per hour divided by the square of the diameter of the pipe is at least
+433.4, no explosion can take place within that pipe, even if the gas is
+highly explosive and a light is applied to its exit.
+
+In Chapter VI. are given the explosive limits of acetylene-air mixtures
+as influenced by the diameter of the tube containing them. If we
+possessed a similar table showing the speed of the explosive wave in
+mixtures of known composition, the foregoing formulae would enable us to
+calculate the minimum speed which would insure absence of explosibility
+in a supply-pipe of any given diameter throughout its length, or at its
+narrowest part. It would not, however, be possible simply by increasing
+the forward speed of an explosive mixture of acetylene and air to a point
+exceeding that of its explosion velocity to prevent all danger of firing
+back in an atmospheric burner tube. A much higher pressure than is
+usually employed in gas-burners, other than blowpipes, would be needed to
+confer a sufficient degree of velocity upon the gas, a pressure which
+would probably fracture any incandescent mantle placed in the flame.
+
+SERVICE-PIPES AND MAINS.--The pipes used for the distribution of
+acetylene must be sound in themselves, and their joints perfectly tight.
+Higher pressures generally prevail in acetylene service-pipes within a
+house than in coal-gas service-pipes, while slight leaks are more
+offensive and entail a greater waste of resources. Therefore it is
+uneconomical, as well as otherwise objectionable, to employ service-pipes
+or fittings for acetylene which are in the least degree unsound.
+Unfortunately ordinary gas-barrel is none too sound, nor well-threaded,
+and the taps and joints of ordinary gas-fittings are commonly leaky.
+Hence something better should invariably be used for acetylene. What is
+known as "water" barrel, which is one gauge heavier than gas-barrel of
+the same size, may be adopted for the service-pipes, but it is better to
+incur a slight extra initial expense and to use "steam" barrel, which is
+of still heavier gauge and is sounder than either gas or water-pipe. All
+elbows, tees, &c., should be of the same quality. The fitters' work in
+making the joints should be done with the utmost care, and the sloppy
+work often passed in the case of coal-gas services must on no account be
+allowed. It is no exaggeration to say that the success of an acetylene
+installation, from the consumer's point of view, will largely, if not
+principally, depend on the tightness of the pipes in his house. The
+statement has been made that the "paint" used by gas-fitters,
+_i.e._, the mixture of red and white lead ground in "linseed" oil,
+is not suitable for employment with acetylene, and it has been proposed
+to adopt a similar material in which the vehicle is castor-oil. No good
+reason has been given for the preference for castor-oil, and the troubles
+which have arisen after using ordinary paint may be explained partly on
+the very probable assumption that the oil was not genuine linseed, and so
+did not dry, and partly on the fact that almost entire reliance was
+placed on the paint for keeping the joint sound. Joints for acetylene,
+like those for steam and high-pressure water, must be made tight by using
+well-threaded fittings, so as to secure metallic contact between pipe and
+socket, &c.; the paint or spun-yarn is only an additional safeguard. In
+making a faced joint, washers of (say, 7 lb) lead, or coils of lead-wire
+arc extremely convenient and quite trustworthy; the packing can be used
+repeatedly.
+
+LEAKAGE.--Broadly speaking, it may be said that the commercial success of
+any village acetylene-supply--if not that of all large installations--
+depends upon the leakage being kept within moderate limits. It follows
+from what was stated in Chapter VI. about the diffusion of acetylene,
+that from pipes of equal porosity acetylene and coal-gas will escape at
+equal rates when the effective pressure in the pipe containing acetylene
+is double that in the pipe containing coal-gas. The loss of coal-gas by
+leakage is seldom less than 5 per cent. of the volume passed into the
+main at the works; and provided a village main delivering acetylene is
+not unduly long in proportion to the consumption of gas--or, in other
+words, provided the district through which an acetylene distributing main
+passes is not too sparsely populated--the loss of acetylene should not
+exceed the same figure. Caro holds that the loss of gas by leakage from a
+village installation should be quoted in absolute figures and not as a
+percentage of the total make as indicated by the works meter, because
+that total make varies so largely at different periods of the year, while
+the factors which determine the magnitude of the leakage are always
+identical; and therefore whereas the actual loss of gas remains the same,
+it is represented to be more serious in the summer than in the winter.
+Such argument is perfectly sound, but the method of returning leakage as
+a percentage of the make has been employed in the coal-gas industry for
+many years, and as it does not appear to have led to any misunderstanding
+or inconvenience, there is no particular reason for departing from the
+usual practice in the case of acetylene where the conditions as to
+uniform leakage and irregular make are strictly analogous.
+
+Caro has stated that a loss of 15 to 20 litres per kilometre per hour
+(_i.e._, of 0.85 to 1.14 cubic feet per mile per hour) from an
+acetylene distributing main is good practice; but it should be noted that
+much lower figures have been obtained when conditions are favourable and
+when due attention has been devoted to the fitters' work. In one of the
+German village acetylene installations where the matter has been
+carefully investigated (Doese, near Cuxhaven), leakage originally occurred
+at the rate of 7.3 litres per kilometre per hour in a main 8.5
+kilometres, or 5.3 miles, long and 4 to 2 inches in diameter; but it was
+reduced to 5.2 litres, and then to 3.12 litres by tightening the plugs of
+the street lantern and other gas cocks. In British units, these figures
+are 0.415, 0.295, and 0.177 cubic foot per mile per hour. By calculation,
+the volume of acetylene generated in this village would appear to have
+been about 23,000 cubic feet per mile of main per year, and therefore it
+may be said that the proportion of gas lost was reduced by attending to
+the cocks from 15.7 per cent, to 11.3 per cent, and then to 6.8 per cent.
+At another village where the main was 2.5 kilometres long, tests
+extending over two months, when the public lamps were not in use, showed
+the leakage to be 4.4 litres per kilometre per hour, _i.e._, 1.25
+cubic foot per mile per hour, when the annual make was roughly 46,000
+cubic feet per mile of main. Here, the loss, calculated from the direct
+readings of the works motor, was 4.65 per cent.
+
+When all the fittings, burners excepted, have been connected, the whole
+system of pipes must be tested by putting it under a gas (or air)
+pressure of 9 or 12 inches of water, and observing on an attached
+pressure gauge whether any fall in pressure occurs within fifteen minutes
+after the main inlet tap has been shut. The pressure required for this
+purpose can be obtained by temporarily weighting the holder, or by the
+employment of a pump. If the gauge shows a fall of pressure of one
+quarter of an inch or more in these circumstances, the pipes must be
+examined until the leak is located. In the presence of a meter, the
+installation can conveniently be tested for soundness by throwing into
+it, through the meter, a pressure of 12 inches or so of water from the
+weighted holder, then leaving the inlet cock open, and observing whether
+the index hand on the lowest dial remains perfectly stationary for a
+quarter of an hour--movement of the linger again indicating a leak. The
+search for leaks must never be made with a light; if the pipes are full
+of air this is useless, if full of gas, criminal in its stupidity. While
+the whole installation is still under a pressure of 12 inches thrown from
+the loaded holder, whether it contains air or gas, first all the likely
+spots (joints, &c.), then the entire length of pipe is carefully brushed
+over with strong soapy water, which will produce a conspicuous "soap-
+bubble" wherever the smallest flaw occurs. The tightness of a system of
+pipes put under pressure from a loaded holder cannot be ascertained
+safely by observing the height of the bell, and noting if it falls on
+standing. Even if there is no issue of gas from the holder, the position
+of the bell will alter with every variation in temperature of the stored
+gas or surrounding air, and with every movement of the barometer, rising
+as the temperature rises and as the barometer falls, and _vice
+versa_, while, unless the water in the seal is saturated with
+whatever gas the holder contains, the bell will steadily drop a little an
+part of its contents are lost by dissolution in the liquid.
+
+PIPES AND FITTINGS.--As a general rule it is unadvisable to use lead or
+composition pipe for permanent acetylene connexions. If exposed, it is
+liable to be damaged, and perhaps penetrated by a blow, and if set in the
+wall and covered with paper or panel it is liable to be pierced if nails
+or tacks should at any time be driven into the wall. There is also an
+increased risk in case of fire, owing to its ready fusibility. If used at
+all--and it has obvious advantages--lead or composition piping should be
+laid on the surface of the walls, &c., and protected from blows, &c., by
+a light wooden casing, outwardly resembling the wooden coverings for
+electric lighting wires. It has been a common practice, in laying the
+underground mains required for supplying the villages which are lighted
+by means of acetylene from a central works in different parts of France,
+to employ lead pipes. The plan is economical, but in view of the danger
+that the main might be flattened by the weight of heavy traction-engines
+passing over the roads, or that it might settle into local dips from the
+same cause or from the action of subterranean water, in which dips water
+would be constantly condensing in cold weather, the use of lead for this
+purpose cannot be recommended. Steam-barrel would be preferable to cast
+pipe, because permanently sound joints are easier to make in the former,
+and because it is not so brittle.
+
+The fittings used for acetylene must have perfectly sound joints and
+taps, for the same reasons that the service-pipes must be quite sound.
+Common gas-fittings will not do, the joints, taps, ball-sockets, &c., are
+not accurately enough ground to prevent leakage. They may in many cases
+be improved by regrinding, but often the plug and barrel are so shallow
+that it is almost impossible to ensure soundness. It is therefore better
+to procure fittings having good taps and joints in the first instance;
+the barrels should be long, fairly wide, and there should be no sensible
+"play" between plug and barrel when adjusted so that the plug turns
+easily when lightly lubricated. Fittings are now being specially made for
+acetylene, which is a step in the right direction, because, in addition
+to superior taps and joints being essential, smaller bore piping and
+smaller through-ways to the taps than are required for coal-gas serve for
+acetylene. It is perhaps advisable to add that wherever a rigid bracket
+or fitting will answer as well as a jointed one, the latter should on no
+account be used; also water-slide pendants should never be employed, as
+they are fruitful of accidents, and their apparent advantages are for the
+most part illusory. Ball-sockets also should be avoided if possible; if
+it is absolutely necessary to have a fitting with a ball-socket, the
+latter should have a sleeve made of a short length of sound rubber-tubing
+of a size to give a close fit, slipped over so as to join the ball
+portion to the socket portion. This sleeve should be inspected once a
+quarter at least, and renewed immediately it shows signs of cracking.
+Generally speaking all the fittings used should be characterised by
+structural simplicity; any ornamental or decorative effects desired may
+be secured by proper design without sacrifice of the simplicity which
+should always mark the essential and operative parts of the fitting.
+Flexible connexions between the fixed service-pipe and a semi-portable or
+temporary burner may at times be required. If the connexion is for
+permanent use, it must not be of rubber, but of the metallic flexible
+tubing which is now commonly employed for such connexions in the case of
+coal-gas. There should be a tap between the service-pipe and the flexible
+connexion, and this tap should be turned off whenever the burner is out
+of use, so that the connexion is not at other times under the pressure
+which is maintained in the service-pipes. Unless the connexion is very
+short--say 2 feet or less--there should also be a tap at the burner.
+These flexible connexions, though serviceable in the case of table-lamps,
+&c., of which the position may have to be altered, are undesirable, as
+they increase the risk attendant on gas (whether acetylene or other
+illuminating gas) lighting, and should, if possible, be avoided. Flexible
+connexions may also be required for temporary use, such as for conveying
+acetylene to an optical lantern, and if only occasionally called for, the
+cost of the metallic flexible tubing will usually preclude its use. It
+will generally be found, however, that the whole connexion in such a case
+can be of composition or lead gas-piping, connected up at its two ends by
+a few inches of flexible rubber tubing. It should be carried along the
+walls or over the heads of people who may use the room, rather than
+across the floor, or at a low level, and the acetylene should be turned
+on to it only when actually required for use, and turned off at the fixed
+service-pipe as soon as no longer required. Quite narrow composition
+tubing, say 1/4-inch, will carry all the acetylene required for two or
+three burners. The cost of a composition temporary connexion will usually
+be less than one of even common rubber tubing, and it will be safer. The
+composition tubing must not, of course, be sharply bent, but carried by
+easy curves to the desired point, and it should be carefully rolled in a
+roll of not less than 18 inches diameter when removed. If these
+precautions are observed it may be used very many times.
+
+Acetylene service-pipes should, wherever possible, be laid with a fall,
+which may be very slight, towards a small closed vessel adjoining the
+gasholder or purifier, in order that any water deposited from the gas
+owing to condensation of aqueous vapour may run out of the pipe into that
+apparatus. Where it is impossible to secure an uninterrupted fall in that
+direction, there should be inserted in the service-pipe, at the lowest
+point of each dip it makes, a short length of pipe turned downwards and
+terminating in a plug or sound tap. Water condensing in this section of
+the service-pipe will then run down and collect in this drainage-pipe,
+from which it can be withdrawn at intervals by opening the plug or tap
+for a moment. The condensed water is thus removed from the service-pipe,
+and does not obstruct its through-way. Similar drainage devices may be
+used at the lowest points of all dips in mains, though there are special
+seal-pots which take the place of the cock or plug used to seal the end
+of the drainage-pipe. Such seal-pots or "syphons" are commonly used on
+ordinary gas-distributing systems, and might be applied in the case of
+large acetylene installations, as they offer facilities for removing the
+condensed water from time to time in a convenient and expeditious manner.
+
+EXPULSION OF AIR FROM MAINS.--After a service-pipe system has been proved
+to be sound, it is necessary to expel the air from it before acetylene
+can be admitted to it with a view to consumption. Unless the system is a
+very large one, the expulsion of air is most conveniently effected by
+forcing from the gasholder preliminary batches of acetylene through the
+pipes, while lights are kept away from the vicinity. This precaution is
+necessary because, while the acetylene is displacing the air in the
+pipes, they will for some time contain a mixture of air and acetylene in
+proportions which fall within the explosive limits of such a mixture. If
+the escaping acetylene caught fire from any adjacent light under these
+conditions, a most disastrous explosion would ensue and extend through
+all the ramifications of the system of pipes. Therefore the first step
+when a new system of pipes has to be cleared of air is to see that there
+are no lights in or about the house--either fires, lamps, cigars or
+pipes, candles or other flames. Obviously this work must be done in the
+daytime and finished before nightfall. Burners are removed from two or
+more brackets at the farthest points in the system from the gasholder,
+and flexible connexions are temporarily attached to them, and led through
+a window or door into the open air well clear of the house. One of the
+brackets selected should as a rule be the lowest point supplied in the
+house. The gasholder having been previously filled with acetylene, the
+tap or taps on the pipe leading to the house are turned on, and the
+acetylene is passed under slight pressure into the system of pipes, and
+escapes through the aforesaid brackets, of which the taps have been
+turned on, into the open. The taps of all other brackets are kept closed.
+The gas should be allowed to flow thus through the pipes until about five
+times the maximum quantity which all the burners on the system would
+consume in an hour has escaped from the open brackets. The taps on these
+brackets are then closed, and the burners replaced. Flexible tubing is
+then connected in place of the burners to all the other brackets in the
+house, and acetylene is similarly allowed to escape into the open air
+from each for a quarter of an hour. All taps are then closed, and the
+burners replaced; all windows in the house are left open wide for half an
+hour to allow of the dissipation of any acetylene which may have
+accumulated in any part of it, and then, while full pressure from the
+gasholder is maintained, a tap is turned on and the gas lighted. If it
+burns with a good, fully luminous flame it may be concluded that the
+system of pipes is virtually free from air, and the installation may be
+used forthwith as required. If, however, the flame is very feebly
+luminous, or if the escaping gas does not light, lights must be
+extinguished, and the pipes again blown through with acetylene into the
+open air. The burner must invariably be in position when a light is
+applied, because, in the event of the pipes still containing an explosive
+mixture, ignition would not be communicated through the small orifices of
+the burner to the mixture in the pipes, and the application of the light
+would not entail any danger of an explosion.
+
+Gasfitters familiar with coal-gas should remember, when putting a system
+of acetylene pipes into use for the first time, that the range over which
+mixtures of acetylene and air are explosive is wider than that over which
+mixtures of coal-gas and air are explosive, and that greater care is
+therefore necessary in getting the pipes and rooms free from a dangerous
+mixture.
+
+The mains for very large installations of acetylene--_e.g._, for
+lighting a small town--may advisedly be freed from air by some other plan
+than simple expulsion of the air by acetylene, both from the point of
+view of economy and of safety. If the chimney gases from a neighbouring
+furnace are found on examination to contain not more than about 8 per
+cent of oxygen, they may be drawn into the gasholder and forced through
+the pipes before acetylene is admitted to them. The high proportion of
+carbon dioxide and the low proportion of oxygen in chimney gases makes a
+mixture of acetylene and chimney gases non-explosive in any proportions,
+and hence if the air is first wholly or to a large extent expelled from a
+pipe, main, or apparatus, by means of chimney gases, acetylene may be
+admitted, and a much shorter time allowed for the expulsion by it of the
+contents of the pipe, before a light is applied at the burners, &c. This
+plan, however, will usually only be adopted in the case of very large
+pipes, &c.; but on a smaller scale the air may be swept out of a
+distributing system by bringing it into connexion with a cylinder of
+compressed or liquefied carbon dioxide, the pressure in which will drive
+the gas to any spot where an outlet is provided. As these cylinders of
+"carbonic acid" are in common employment for preparing aerated waters and
+for "lifting" beer, &c., they are easy to hire and use.
+
+TABLE (B).
+
+Giving the Sizes of Pipe which should be used in practice for Acetylene
+when the fall of pressure in the Pipe is not to exceed 0.1 inch. (Based
+on Morel's formula.)
+
+ _________________________________________________________
+| | |
+| Cubic Feet of | Diameters of Pipe to be used up to |
+| Acetylene | the lengths indicated. |
+| which the Pipe |_______________________________________|
+| is required to | | | | | |
+| pass in | 1/4 | 3/8 | 1/2 | 3/4 | 1 |
+| One Hour. | inch. | inch. | inch. | inch. | inch. |
+|________________|_______|_______|_______|_______|_______|
+| | | | | | |
+| | Feet. | Feet. | Feet. | Feet. | Feet. |
+| 1 | 520 | 3960 | 16700 | ... | ... |
+| 2 | 130 | 990 | 4170 | ... | ... |
+| 3 | 58 | 440 | 1850 | ... | ... |
+| 4 | 32 | 240 | 1040 | ... | ... |
+| 5 | 21 | 150 | 660 | 5070 | ... |
+| 6 | 14 | 110 | 460 | 3520 | ... |
+| 7 | 10 | 80 | 340 | 2590 | ... |
+| 8 | ... | 62 | 260 | 1980 | ... |
+| 9 | ... | 49 | 200 | 1560 | ... |
+| 10 | ... | 39 | 160 | 1270 | 5340 |
+| 15 | ... | 17 | 74 | 560 | 2370 |
+| 20 | ... | 10 | 41 | 310 | 1330 |
+| 25 | ... | ... | 26 | 200 | 850 |
+| 30 | ... | ... | 18 | 140 | 590 |
+| 35 | ... | ... | 13 | 100 | 430 |
+| 40 | ... | ... | 10 | 79 | 330 |
+| 45 | ... | ... | ... | 62 | 260 |
+| 50 | ... | ... | ... | 50 | 210 |
+|________________|_______|_______|_______|_______|_______|
+
+TABLE (A).
+
+Showing the Quantities [Q] (in cubic feet) of Acetylene which will pass
+in One Hour through Pipes of various diameters (in inches) under
+different Falls of Pressure. (Based on Morel's formula.)
+
+ ____________________________________________________________________
+| | | | | | | | | | | | |
+| Diameter | | | | | | | | | | | |
+| of Pipe | 1/4| 3/8| 1/2| 3/4 | 1 | 1 | 1 | 1 | 2 | 2 | 3 |
+| [_d_] = | | | | | | 1/4 | 1/2| 3/4| | 1/2| |
+| inches | | | | | | | | | | | |
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 0.10 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 10 | 7.2|19.9|40.8|112 |230 |405 | 635| 935|1305|2285|3600|
+| 25 | 4.5|12.6|25.8| 71.2|146 |255 | 400| 590| 825|1445|2280|
+| 50 | 3.2| 8.9|18.3| 50.3|103 |180 | 285| 420| 585|1020|1610|
+| 100 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 200 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 300 | 1.3| 3.6| 7.4| 20.5| 42.2| 73.7| 116| 171| 240| 415| 655|
+| 400 | 1.1| 3.1| 6.4| 17.8| 36.5| 63.8| 100| 148| 205| 360| 570|
+| 500 | 1.0| 2.8| 5.8| 15.9| 32.7| 57.1| 90| 132| 185| 320| 510|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 0.25 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 25 | 7.2|19.9|40.8|112 |230 |405 | 635| 935|1305|2285|3600|
+| 50 | 5.1|14.1|28.9| 79.6|163 |285 | 450| 660| 925|1615|2550|
+| 100 | 3.6| 9.9|20.4| 56.3|115 |200 | 320| 470| 655|1140|1800|
+| 250 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 500 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 1000 | 1.1| 3.1| 6.4| 17.8| 36.5| 63.8| 100| 148| 205| 360| 570|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 0.50 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 25 |10.2|28.1|57.8|159 |325 |570 | 900|1325|1850|3230|5095|
+| 50 | 7.2|19.9|40.8|112 |230 |405 | 635| 935|1305|2285|3600|
+| 100 | 5.1|14.1|28.9| 79.6|163 |285 | 450| 660| 925|1615|2550|
+| 250 | 3.2| 8.9|18.3| 50.3|103 |180 | 285| 420| 585|1020|1610|
+| 500 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 1000 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 0.75 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 50 | 8.8|24.4|50.0|138 |280 |495 | 780|1145|1160|2800|4410|
+| 100 | 6.2|17.2|35.4| 97.5|200 |350 | 550| 810|1130|1980|3120|
+| 250 | 3.9|10.9|22.4| 61.7|126 |220 | 350| 510| 715|1250|1975|
+| 500 | 2.8| 7.7|15.8| 43.6| 89.5|156 | 245| 360| 505| 885|1395|
+| 1000 | 2.0| 5.4|11.2| 30.8| 63.3|110 | 174| 255| 360| 625| 985|
+| 2000 | 1.4| 3.8| 7.9| 21.8| 44.8| 78.2| 123| 181| 250| 440| 695|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 1.0 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 100 | 7.2|19.9|40.8|112 |230 |405 | 635| 935|1305|2285|3600|
+| 250 | 4.5|12.6|25.8| 71.2|146 |255 | 400| 590| 825|1445|2280|
+| 500 | 3.2| 8.9|18.3| 50.3|103 |180 | 285| 420| 585|1020|1610|
+| 1000 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 2000 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 3000 | 1.3| 3.6| 7.4| 20.5| 42.2| 73.7| 116| 171| 240| 415| 655|
+|__________|_________________________________________________________|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 1.5 inch. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 250 | 5.6|15.4|31.6| 87.2|179 |310 | 495| 725|1010|1770|2790|
+| 500 | 3.9|10.9|22.4| 61.7|126 |220 | 350| 510| 715|1250|1975|
+| 1000 | 2.8| 7.7|15.8| 43.6| 89.5|156 | 245| 360| 505| 885|1395|
+| 2000 | 2.0| 5.4|11.2| 30.8| 63.3|110 | 174| 255| 360| 625| 985|
+| 3000 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 4000 | 1.4| 3.8| 7.9| 21.8| 44.8| 78.2| 123| 181| 250| 440| 695|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+| | |
+| Length | |
+| of Pipe | |
+| [_l_] = | Fall of Pressure in the Pipe [_h_] = 2.0 inches. |
+| Feet | |
+|__________|_________________________________________________________|
+| | | | | | | | | | | | |
+| 500 | 4.5|12.6|25.8| 71.2|146 |255 | 400| 590| 825|1445|2280|
+| 1000 | 3.2| 8.9|18.3| 50.3|103 |180 | 285| 420| 585|1020|1610|
+| 2000 | 2.3| 6.3|12.9| 35.6| 73.1|127 | 200| 295| 410| 720|1140|
+| 3000 | 1.8| 5.1|10.5| 29.1| 59.7|104 | 164| 240| 335| 590| 930|
+| 4000 | 1.6| 4.4| 9.1| 25.2| 51.7| 90.3| 142| 210| 290| 510| 805|
+| 5000 | 1.4| 4.0| 8.1| 22.5| 46.2| 80.8| 127| 187| 260| 455| 720|
+| 6000 | 1.3| 3.6| 7.4| 20.5| 42.2| 73.7| 116| 171| 240| 415| 655|
+|__________|____|____|____|_____|_____|_____|____|____|____|____|____|
+
+NOTE.--In order not to impart to the above table the appearance of the
+quantities having been calculated to a degree of accuracy which has no
+practical significance, quantities of less than 5 cubic feet have been
+ignored when the total quantity exceeds 200 cubic feet, and fractions of
+a cubic foot have been included only when the total quantity is less than
+100 cubic feet.
+
+TABLE (C).
+
+Giving the Sizes of Pipe which should be used in practice for Acetylene
+when the fall of pressure in the Pipe is not to exceed 0.25 inch. (Based
+on Morel's formula.)
+
+ ____________________________________________________________________
+| | |
+| Cubic feet | |
+| of | |
+| Acetylene | Diameters of Pipe to be used up to the lengths stated.|
+| which the | |
+| Pipe is | |
+| required |_______________________________________________________|
+| to pass | | | | | | | | |
+| in One | 1/4 | 1/2 | 3/4 | 1 | 1-1/4| 1-1/2| 1-3/4| 2 |
+| Hour | inch.| inch.| inch.| inch.| inch.| inch.| inch.| inch.|
+|____________|______|______|______|______|______|______|______|______|
+| | | | | | | | | |
+| | Feet.| Feet.| Feet.| Feet.| Feet.| Feet.| Feet.| Feet.|
+| 2-1/2 | 1580 | 6680 | 50750| ... | ... | ... | ... | ... |
+| 5 | 390 | 1670 | 12690| 53160| ... | ... | ... | ... |
+| 7-1/2 | 175 | 710 | 5610| 23760| ... | ... | ... | ... |
+| 10 | 99 | 410 | 3170| 13360| 40790| ... | ... | ... |
+| 15 | 41 | 185 | 1410| 5940| 18130| 45110| ... | ... |
+| 20 | 24 | 105 | 790| 3350| 10190| 25370| 54840| ... |
+| 25 | 26 | 67 | 500| 2130| 6520| 16240| 35100| ... |
+| 30 | 11 | 46 | 350| 1480| 4530| 11270| 24370| 47520|
+| 35 | ... | 34 | 260| 1090| 3330| 8280| 17900| 34910|
+| 40 | ... | 26 | 195| 830| 2550| 6340| 13710| 26730|
+| 45 | ... | 20 | 155| 660| 2010| 5010| 10830| 21120|
+| 50 | ... | 16 | 125| 530| 1630| 4060| 8770| 17110|
+| 60 | ... | 11 | 88| 370| 1130| 2880| 6090| 11880|
+| 70 | ... | ... | 61| 270| 830| 2070| 4470| 8730|
+| 80 | ... | ... | 49| 210| 630| 1580| 3420| 6680|
+| 90 | ... | ... | 39| 165| 500| 1250| 2700| 5280|
+| 100 | ... | ... | 31| 130| 400| 1010| 2190| 4270|
+| 150 | ... | ... | 14| 59| 180| 450| 970| 1900|
+| 200 | ... | ... | ... | 33| 100| 250| 540| 1070|
+| 250 | ... | ... | ... | 21| 65| 160| 350| 680|
+| 500 | ... | ... | ... | ... | 16| 40| 87| 170|
+| 1000 | ... | ... | ... | ... | ... | 10| 22| 42|
+|____________|______|______|______|______|______|______|______|______|
+
+TABLE (D).
+
+Giving the Sizes of Pipe which should be used in practice for Acetylene
+Mains when the fall of pressure in the Main is not to exceed 0.5 inch,
+(Based on Morel's formula.)
+
+ ____________________________________________________________________
+| | |
+| Cubic feet | |
+| of | |
+| Acetylene | Diameters of Pipe to be used up to the lengths stated.|
+| which the | |
+| Main is | |
+| required |_______________________________________________________|
+| to pass | | | | | | | | |
+| in One | 3/4 | 1 | 1-1/4| 1-1/2| 1-3/4| 2 | 2-1/2| 3 |
+| Hour | inch.| inch.| inch.| inch.| inch.| inch.| inch.| inch.|
+|____________|______|______|______|______|______|______|______|______|
+| | | | | | | | | |
+| |Miles.|Miles.|Miles.|Miles.|Miles.|Miles.|Miles.|Miles.|
+| 10 | 5.05 | ... | ... | ... | ... | ... | ... | ... |
+| 25 | 0.80 | 2.45 | 6.15 | ... | ... | ... | ... | ... |
+| 50 | 0.20 | 0.60 | 1.50 | 3.30 | 6.45 | ... | ... | ... |
+| 100 | 0.05 | 0.15 | 0.35 | 0.80 | 1.60 | 4.95 |12.30 | ... |
+| 200 | ... | 0.04 | 0.09 | 0.20 | 0.40 | 1.20 | 3.05 |12.95 |
+| 300 | ... | ... | 0.04 | 0.09 | 0.18 | 0.55 | 1.35 | 5.75 |
+| 400 | ... | ... | ... | 0.05 | 0.10 | 0.30 | 0.75 | 3.25 |
+| 500 | ... | .. | ... | 0.03 | 0.06 | 0.20 | 0.50 | 2.05 |
+| 750 | ... | ... | ... | ... | 0.03 | 0.08 | 0.20 | 0.80 |
+| 1100 | ... | ... | ... | ... | ... | 0.05 | 0.12 | 0.50 |
+| 1500 | ... | ... | ... | ... | ... | 0.02 | 0.05 | 0.23 |
+| 2000 | ... | ... | ... | ... | ... | ... | 0.03 | 0.13 |
+| 2500 | ... | ... | ... | ... | ... | ... | 0.02 | 0.08 |
+| 5000 | ... | ... | ... | ... | ... | ... | ... | 0.03 |
+|____________|______|______|______|______|______|______|______|______|
+
+TABLE (E).
+
+Giving the Sizes of Pipe which should be used in practice for Acetylene
+Mains when the fall of pressure in the Main is not to exceed 1.0 inch.
+(Based on Morel's formula.)
+
+ __________________________________________________________________
+| | |
+| Cubic feet | |
+| of | |
+| Acetylene |Diameters of Pipe to be used up to the lengths stated|
+| which the | |
+| Main is | |
+| required |_____________________________________________________|
+| to pass | | | | | | | | | |
+| in One | 3/4 | 1 |1-1/4|1-1/2|1-3/4| 2 |2-1/2| 3 | 4 |
+| Hour |inch.|inch.|inch.|inch.|inch.|inch.|inch.|inch.|inch.|
+|____________|_____|_____|_____|_____|_____|_____|_____|_____|_____|
+| | | | | | | | | | |
+| |Miles|Miles|Miles|Mile.|Miles|Miles|Miles|Miles|Miles|
+| 10 | 2.40|10.13|30.90| ... | ... | ... | ... | ... | ... |
+| 25 | 0.38| 1.62| 4.94|12.30| ... | ... | ... | ... | ... |
+| 50 | 0.09| 0.40| 1.23| 3.07| 6.65|12.96| ... | ... | ... |
+| 100 | 0.02| 0.10| 0.30| 0.77| 1.66| 3.24| 9.88| ... | ... |
+| 200 | ... | 0.02| 0.07| 0.19| 0.41| 0.81| 2.47| 6.15| ... |
+| 300 | ... | 0.01| 0.03| 0.08| 0.18| 0.36| 1.09| 2.73|11.52|
+| 400 | ... | ... | 0.0 | 0.05| 0.10| 0.20| 0.61| 1.53| 6.48|
+| 500 | ... | ... | 0.0 | 0.03| 0.06| 0.13| 0.39| 0.98| 4.14|
+| 750 | ... | ... | ... | 0.01| 0.03| 0.05| 0.17| 0.43| 1.84|
+| 1000 | ... | ... | ... | ... | 0.01| 0.03| 0.10| 0.24| 1.03|
+| 1500 | ... | ... | ... | ... | ... | 0.01| 0.01| 0.11| 0.46|
+| 2000 | ... | ... | ... | ... | ... | ... | 0.02| 0.06| 0.26|
+| 2500 | ... | ... | ... | ... | ... | ... | 0.01| 0.04| 0.16|
+| 5000 | ... | ... | ... | ... | ... | ... | ... | 0.01| 0.04|
+|____________|_____|_____|_____|_____|_____|_____|_____|_____|_____|
+
+
+
+CHAPTER VIII
+
+COMBUSTION OF ACETYLENE IN LUMINOUS BURNERS--THEIR DISPOSITION
+
+NATURE OF LUMINOUS FLAMES.--When referring to methods of obtaining
+artificial light by means of processes involving combustion or oxidation,
+the term "incandescence" is usually limited to those forms of burner in
+which some extraneous substance, such as a "mantle," is raised to a
+brilliant white heat. Though convenient, the phrase is a mere convention,
+for all artificial illuminants, even including the electric light, which
+exhibit a useful degree of intensity depend on the same principle of
+incandescence. Adopting the convention, however, an incandescent burner
+is one in which the fuel burns with a non-luminous or atmospheric flame,
+the light being produced by causing that flame to play upon some
+extraneous refractory body having the property of emitting much light
+when it is raised to a sufficiently high temperature; while a luminous
+burner is one in which the fuel is allowed to combine with atmospheric
+oxygen in such a way that one or more of the constituents in the gas
+evolves light as it suffers combustion. From the strictly chemical point
+of view the light-giving substance in the incandescent flame lasts
+indefinitely, for it experiences no change except in temperature; whereas
+the light-giving substance in a luminous flame lasts but for an instant,
+for it only evolves light during the act of its combination with the
+oxygen of the atmosphere. Any fluid combustible which burns with a flame
+can be made to give light on the incandescent system, for all such
+materials either burn naturally, or can be made to burn with a non-
+luminous flame, which can be employed to raise the temperature of some
+mantle; but only those fuels can be burnt on the self-luminous system
+which contain some ingredient that is liberated in the elemental state in
+the flame, the said ingredient being one which combines energetically
+with oxygen so as to liberate much local heat. In practice, just as there
+are only two or three substances which are suitable for the construction
+of an incandescent mantle, so there is only one which renders a flame
+usefully self-luminous, viz., carbon; and therefore only such fuels as
+contain carbon among their constituents can be burnt so as to produce
+light without the assistance of the mantle. But inasmuch as it is
+necessary for the evolution of light by the combustion of carbon that
+that carbon shall be in the free state, only those carbonaceous fuels
+yield light without the mantle in which the carbonaceous ingredient is
+dissociated into its elements before it is consumed. For instance,
+alcohol and carbon monoxide are both combustible, and both contain
+carbon; but they yield non-luminous flames, for the carbon burns to
+carbon dioxide in ordinary conditions without assuming the solid form;
+ether, petroleum, acetylene, and some of the hydrocarbons of coal-gas do
+emit light on combustion, for part of their carbon is so liberated. The
+quantity of light emitted by the glowing substance increases as the
+temperature of that substance rises: the gain in light being equal to the
+fifth or higher power of the gain in heat; [Footnote: Calculated from
+absolute zero.] therefore unnecessary dissipation of heat from a flame is
+one of the most important matters to be guarded against if that flame is
+to be an economical illuminant. But the amount of heat liberated when a
+certain weight (or volume) of a particular fuel combines with a
+sufficient quantity of oxygen to oxidise it wholly is absolutely fixed,
+and is exactly the same whether that fuel is made to give a luminous or a
+non-luminous flame. Nevertheless the atmospheric flame given by a certain
+fuel may be appreciably hotter than its luminous flame, because the
+former is usually smaller than the latter. Unless the luminous flame of a
+rich fuel is made to expose a wide surface to the air, part of its carbon
+may escape ultimate combustion; soot or smoke may be produced, and some
+of the most valuable heat-giving substance will be wasted. But if the
+flame is made to expose a large surface to the air, it becomes flat or
+hollow in shape instead of being cylindrical and solid, and therefore in
+proportion to its cubical capacity it presents to the cold air a larger
+superficies, from which loss of heat by radiation, &c., occurs. Being
+larger, too, the heat produced is less concentrated.
+
+It does not fall within the province of the present book to discuss the
+relative merits of luminous and incandescent lighting; but it may be
+remarked that acetylene ranks with petroleum against coal-gas,
+carburetted or non-carburetted water-gas, and semi-water-gas, in showing
+a comparatively small degree of increased efficiency when burnt under the
+mantle. Any gas which is essentially composed of carbon monoxide or
+hydrogen alone (or both together) burns with a non-luminous flame, and
+can therefore only be used for illuminating purposes on the incandescent
+system; but, broadly speaking, the higher is the latent illuminating
+power of the gas itself when burnt in a non-atmospheric burner, the less
+marked is the superiority, both from the economical and the hygienic
+aspect, of its incandescent flame. It must be remembered also that only a
+gas yields a flame when it is burnt; the flame of a paraffin lamp and of
+a candle is due to the combustion of the vaporised fuel. Methods of
+burning acetylene under the mantle are discussed in Chapter IX.; here
+only self-luminous flames are being considered, but the theoretical
+question of heat economy applies to both processes.
+
+Heat may be lost from a flame in three several ways: by direct radiation
+and conduction into the surrounding air, among the products of
+combustion, and by conduction into the body of the burner. Loss of heat
+by radiation and conduction to the air will be the greater as the flame
+exposes a larger surface, and as a more rapid current of cold air is
+brought into proximity with the flame. Loss of heat by conduction, into
+the burner will be the greater as the material of which the burner is
+constructed is a better conductor of heat, and as the mass of material in
+that burner is larger. Loss of heat by passage into the combustion
+products will also be greater as these products are more voluminous; but
+the volume of true combustion products from any particular gas is a fixed
+quantity, and since these products must leave the flame at the
+temperature of that flame--where the highest temperature possible is
+requisite--it would seem that no control can be had over the quantity of
+heat so lost. However, although it is not possible in practice to supply
+a flame with too little air, lest some of its carbon should escape
+consumption and prove a nuisance, it is very easy without conspicuous
+inconvenience to supply it with too much; and if the flame is supplied
+with too much, there is an unnecessary volume of air passing through it
+to dilute the true combustion products, which air absorbs its own proper
+proportion of heat. It is only the oxygen of the air which a flame needs,
+and this oxygen is mixed with approximately four times its volume of
+nitrogen; if, then, only a small excess of oxygen (too little to be
+noticeable of itself) is admitted to a flame, it is yet harmful, because
+it brings with it four times its volume of nitrogen, which has to be
+raised to the same temperature as the oxygen. Moreover, the nitrogen and
+the excess of oxygen occupy much space in the flame, making it larger,
+and distributing that fixed quantity of heat which it is capable of
+generating over an unnecessarily large area. It is for this reason that
+any gas gives so much brighter a light when burnt in pure oxygen than in
+air, (1) because the flame is smaller and its heat more concentrated, and
+(2) because part of its heat is not being wasted in raising the
+temperature of a large mass of inert nitrogen. Thus, if the flame of a
+gas which naturally gives a luminous flame is supplied with an excess of
+air, its illuminating value diminishes; and this is true whether that
+excess is introduced at the base of the actual flame, or is added to the
+gas prior to ignition. In fact the method of adding some air to a
+naturally luminous gas before it arrives at its place of combustion is
+the principle of the Bunsen burner, used for incandescent lighting and
+for most forms of warming and cooking stoves. A well-made modern
+atmospheric burner, however, does not add an excess of air to the flame,
+as might appear from what has been said; such a burner only adds part of
+the air before and the remainder of the necessary quantity after the
+point of first ignition--the function of the primary supply being merely
+to insure thorough admixture and to avoid the production of elemental
+carbon within the flame.
+
+ILLUMINATING POWER.--It is very necessary to observe that, as the
+combined losses of heat from a flame must be smaller in proportion to the
+total heat produced by the flame as the flame itself becomes larger, the
+more powerful and intense any single unit of artificial light is, the
+more economical does it become, because economy of heat spells economy of
+light. Conversely, the more powerful and intense any single unit of light
+is, the more is it liable to injure the eyesight, the deeper and, by
+contrast, the more impenetrable are the shadows it yields, and the less
+pleasant and artistic is its effect in an occupied room. For economical
+reasons, therefore, one large central source of light is best in an
+apartment, but for physiological and aesthetic reasons a considerable
+number of correspondingly smaller units are preferable. Even in the
+street the economical advantage of the single unit is outweighed by the
+inconvenience of its shadows, and by the superiority of a number of
+evenly distributed small sources to one central large source of light
+whenever the natural transmission of light rays through the atmosphere is
+interfered with by mist or fog. The illuminating power of acetylene is
+commonly stated to be "240 candles" (though on the same basis Wolff has
+found it to be about 280 candles). This statement means that when
+acetylene is consumed in the most advantageous self-luminous burner at
+the most advantageous rate, that rate (expressed in cubic feet per hour)
+is to 5 in the same ratio as the intensity of the light evolved
+(expressed in standard candles) is to the said "illuminating power."
+Thus, Wolff found that when acetylene was burnt in the "0000 Bray" fish-
+tail burner at the rate of 1.377 cubic feet per hour, a light of 77
+candle-power was obtained. Hence, putting x to represent the illuminating
+power of the acetylene in standard candles, we have:
+
+1.377 / 5 = 77 / x hence x = 280.
+
+Therefore acetylene is said to have, according to Wolff, an illuminating
+power of about 280 candles, or according to other observers, whose
+results have been commonly quoted, of 240 candles. The same method of
+calculating the nominal illuminating power of a gas is applied within the
+United Kingdom in the case of all gases which cannot be advantageously
+burnt at the rate of 5 cubic feet per hour in the standard burner
+(usually an Argand). The rate of 5 cubic feet per hour is specified in
+most Acts of Parliament relating to gas-supply as that at which coal-gas
+is to be burnt in testings of its illuminating power; and the
+illuminating power of the gas is defined as the intensity, expressed in
+standard candles, of the light afforded when the gas is burnt at that
+rate. In order to make the values found for the light evolved at more
+advantageous rates of consumption by other descriptions of gas--such as
+oil-gas or acetylene--comparable with the "illuminating power" of coal-
+gas as defined above, the values found are corrected in the ratio of the
+actual rate of consumption to 5 cubic feet per hour.
+
+In this way the illuminating power of 240 candles has been commonly
+assigned to acetylene, though it would be clearer to those unfamiliar
+with the definition of illuminating power in the Acts of Parliament which
+regulate the testing of coal-gas, if the same fact were conveyed by
+stating that acetylene affords a maximum illuminating power of 48 candles
+(_i.e._, 240 / 5) per cubic foot. Actually, by misunderstanding of
+the accepted though arbitrary nomenclature of gas photometry, it has not
+infrequently been assorted or implied that a cubic foot of acetylene
+yields a light of 240 candle-power instead of 48 candle-power. It should,
+moreover, be remembered that the ideal illuminating power of a gas is the
+highest realisable in any Argand or flat-flame burner, while the said
+burner may not be a practicable one for general use in house lighting.
+Thus, the burners recommended for general use in lighting by acetylene do
+not develop a light of 48 candles per cubic foot of gas consumed, but
+considerably less, as will appear from the data given later in this
+chapter.
+
+It has been stated that in order to avoid loss of heat from a flame
+through the burner, that burner should present only a small mass of
+material (_i.e._, be as light in weight as possible), and should be
+constructed of a bad heat-conductor. But if a small mass of a material
+very deficient in heat-conducting properties comes in contact with a
+flame, its temperature rises seriously and may approach that of the base
+of the flame itself. In the case of coal-gas this phenomenon is not
+objectionable, is even advantageous, and it explains why a burner made of
+steatite, which conducts heat badly, in always more economical (of heat
+and therefore of light) than an iron one. In the case of acetylene the
+same rule should, and undoubtedly does, apply also; but it is
+complicated, and its effect sometimes neutralised, by a peculiarity of
+the gas itself. It has been shown in Chapters II. and VI. that acetylene
+polymerises under the influence of heat, being converted into other
+bodies of lower illuminating power, together with some elemental carbon.
+If, now, acetylene is fed into a burner which, being composed of some
+material like steatite possessed of low heat-conducting and radiating
+powers, is very hot, and if the burner comprises a tube of sensible
+length, the gas that actually arrives at the orifice may no longer be
+pure acetylene, but acetylene diluted with inferior illuminating agents,
+and accompanied by a certain proportion of carbon. Neglecting the effect
+of this carbon, which will be considered in the following paragraph, it
+is manifest that the acetylene issuing from a hot burner--assuming its
+temperature to exceed the minimum capable of determining polymerisation--
+may emit less light per unit of volume than the acetylene escaping from a
+cold burner. Proof of this statement is to be found in some experiments
+described by Bullier, who observed that when a small "Manchester" or
+fish-tail burner was allowed to become naturally hot, the quantity of gas
+needed to give the light of one candle (uncorrected) was 1.32 litres, but
+when the burner was kept cool by providing it with a jacket in which
+water was constantly circulating, only 1.13 litres of acetylene were
+necessary to obtain the same illuminating value, this being an economy of
+16 per cent.
+
+EARLY BURNERS.--One of the chief difficulties encountered in the early
+days of the acetylene industry was the design of a satisfactory burner
+which should possess a life of reasonable length. The first burners tried
+were ordinary oil-gas jets, which resemble the fish-tails used with coal-
+gas, but made smaller in every part to allow for the higher illuminating
+power of the oil-gas or acetylene per unit of volume. Although the flames
+they gave were very brilliant, and indeed have never been surpassed, the
+light quickly fell off in intensity owing to the distortion of their
+orifices caused by the deposition of solid matter at the edges. Various
+explanations have been offered to account for the precipitation of solid
+matter at the jets. If the acetylene passes directly to the burner from a
+generator having carbide in excess without being washed or filtered in
+any way, the gas may carry with it particles of lime dust, which will
+collect in the pipes mainly at the points where they are constricted; and
+as the pipes will be of comparatively large bore until the actual burner
+is readied, it will be chiefly at the orifices where the deposition
+occurs. This cause, though trivial, is often overlooked. It will be
+obviated whenever the plant is intelligently designed. As the phosphoric
+anhydride, or pentoxide, which is produced when a gas containing
+phosphorus burns, is a solid body, it may be deposited at the burner
+jets. This cause may be removed, or at least minimised, by proper
+purification of the acetylene, which means the removal of phosphorus
+compounds. Should the gas contain hydrogen silicide siliciuretted
+hydrogen), solid silica will be produced similarly, and will play its
+part in causing obstruction. According to Lewes the main factor in the
+blocking of the burners is the presence of liquid polymerised products in
+the acetylene, benzene in particular; for he considers that these bodies
+will be absorbed by the porous steatite, and will be decomposed under the
+influence of heat in that substance, saturating the steatite with carbon
+which, by a "catalytic" action presumably, assists in the deposition of
+further quantities of carbon in the burner tube until distortion of the
+flame results. Some action of this character possibly occurs; but were it
+the sole cause of blockage, the trouble would disappear entirely if the
+gas were washed with some suitable heavy oil before entering the burners,
+or if the latter were constructed of a non-porous material. It is
+certainly true that the purer is the acetylene burnt, both as regards
+freedom from phosphorus and absence of products of polymerisation, the
+longer do the burners last; and it has been claimed that a burner
+constructed at its jets of some non-porous substance, e.g., "ruby," does
+not choke as quickly as do steatite ones. Nevertheless, stoppages at the
+burners cannot be wholly avoided by these refinements. Gaud has shown
+that when pure acetylene is burnt at the normal rate in 1-foot Bray jets,
+growths of carbon soon appear, but do not obstruct the orifices during
+100 hours' use; if, however, the gas-supply is checked till the flame
+becomes thick, the growths appear more quickly, and become obstructive
+after some 60 hours' burning. On the assumption that acetylene begins to
+polymerise at a temperature of 100 deg. C., Gaud calculates that
+polymerisation cannot cause blocking of the burners unless the speed of
+the passing gas is so far reduced that the burner is only delivering one-
+sixth of its proper volume. But during 1902 Javal demonstrated that on
+heating in a gas-flame one arm of a twin, non-injector burner which had
+been and still was behaving quite satisfactorily with highly purified
+acetylene, growths were formed at the jet of that arm almost
+instantaneously. There is thus little doubt that the principal cause of
+this phenomenon is the partial dissociation of the acetylene (i.e.,
+decomposition into its elements) as it passes through the burner itself;
+and the extent of such dissociation will depend, not at all upon the
+purity of the gas, but upon the temperature of the burner, upon the
+readiness with which the heat of the burner is communicated to the gas,
+and upon the speed at which the acetylene travels through the burner.
+
+Some experiments reported by R. Granjon and P. Mauricheau-Beaupre in 1906
+indicate, however, that phosphine in the gas is the primary cause of the
+growths upon non-injector burners. According to these investigators the
+combustion of the phosphine causes a deposit at the burner orifices of
+phosphoric acid, which is raised by the flame to a temperature higher
+than that of the burner. This hot deposit then decomposes some acetylene,
+and the carbon deposited therefrom is rendered incombustible by the
+phosphoric acid which continues to be produced from the combustion of the
+phosphine in the gas. The incombustible deposit of carbon and phosphoric
+acid thus produced ultimately chokes the burner.
+
+It will appear in Chapter XI. that some of the first endeavours to avoid
+burner troubles were based on the dilution of the acetylene with carbon
+dioxide or air before the gas reached the place of combustion; while the
+subsequent paragraphs will show that the same result is arrived at more
+satisfactorily by diluting the acetylene with air during its actual
+passage through the burner. It seems highly probable that the beneficial
+effect of the earliest methods was due simply or primarily to the
+dilution, the molecules of the acetylene being partially protected from
+the heat of the burner by the molecules of a gas which was not injured by
+the high temperature, and which attracted to itself part of the heat that
+would otherwise have been communicated to the hydrocarbon. The modern
+injector burner exhibits the same phenomenon of dilution, and is to the
+same extent efficacious in preventing polymerisation; but inasmuch as it
+permits a larger proportion of air to be introduced, and as the addition
+is made roughly half-way along the burner passage, the cold air is more
+effectual in keeping the former part of the tip cool, and in jacketing
+the acetylene during its travel through the latter part, the bore of
+which is larger than it otherwise would be.
+
+INJECTOR AND TWIN-FLAME BURNERS.--In practice it is neither possible to
+cool an acetylene burner systematically, nor is it desirable to construct
+it of such a large mass of some good heat conductor that its temperature
+always remains below the dissociation point of the gas. The earliest
+direct attempts to keep the burner cool were directed to an avoidance of
+contact between the flame of the burning acetylene and the body of the
+jet, this being effected by causing the current of acetylene to inject a
+small proportion of air through lateral apertures in the burner below the
+point of ignition. Such air naturally carries along with it some of the
+heat which, in spite of all precautions, still reaches the burner; but it
+also apparently forms a temporary annular jacket round the stream of gas,
+preventing it from catching fire until it has arrived at an appreciable
+distance from the jet. Other attempts were made by placing two non-
+injector jets in such mutual positions that the two streams of gas met at
+an angle, there to spread fan-fashion into a flat flame. This is really
+nothing but the old fish-tail coal-gas burner--which yields its flat
+flame by identical impingement of two gas streams--modified in detail so
+that the bulk of the flame should be at a considerable distance from the
+burner instead of resting directly upon it. In the fish-tail the two
+orifices are bored in the one piece of steatite, and virtually join at
+their external ends; in the acetylene burner, two separate pieces of
+steatite, three-quarters of an inch or more apart, carried by completely
+separate supports, are each drilled with one hole, and the flame stands
+vertically midway between them. The two streams of gas are in one
+vertical plane, to which the vertical plane of the flame is at right
+angles. Neither of these devices singly gave a solution of the
+difficulty; but by combining the two--the injector and the twin-flame
+principle--the modern flat-flame acetylene burner has been evolved, and
+is now met with in two slightly different forms known as the Billwiller
+and the Naphey respectively. The latter apparently ought to be called the
+Dolan.
+
+[Illustration: FIG. 8.--TYPICAL ACETYLENE BURNERS.]
+
+The essential feature of the Naphey burner is the tip, which is shown in
+longitudinal section at A in Fig. 8. It consists of a mushroom headed
+cylinder of steatite, drilled centrally with a gas passage, which at its
+point is of a diameter suited to pass half the quantity of acetylene that
+the entire burner is intended to consume. The cap is provided with four
+radial air passages, only two of which are represented in the drawing;
+these unite in the centre of the head, where they enter into the
+longitudinal channel, virtually a continuation of the gas-way, leading to
+the point of combustion by a tube wide enough to pass the introduced air
+as well as the gas. Being under some pressure, the acetylene issuing from
+the jet at the end of the cylindrical portion of the tip injects air
+through the four air passages, and the mixture is finally burnt at the
+top orifice. As pointed out in Chapter VII., the injector jet is so small
+in diameter that even if the service-pipes leading to the tip contain an
+explosive mixture of acetylene and air, the explosion produced locally if
+a light is applied to the burner cannot pass backwards through that jet,
+and all danger is obviated. One tip only of this description evidently
+produces a long, jet-like flame, or a "rat-tail," in which the latent
+illuminating power of the acetylene is not developed economically. In
+practice, therefore, two of these tips are employed in unison, one of the
+commonest methods of holding them being shown at B. From each tip issues
+a stream of acetylene mixed with air, and to some extent also surrounded
+by a jacket of air; and at a certain point, which forms the apex of an
+isosceles right-angled triangle having its other angles at the orifices
+of the tips, the gas streams impinge, yielding a flat flame, at right-
+angles, as mentioned before, to the plane of the triangle. If the two
+tips are three-quarters of an inch apart, and if the angle of impingement
+is exactly 90 deg., the distance of each tip from the base of the flame
+proper will be a trifle over half an inch; and although each stream of
+gas does take fire and burn somewhat before meeting its neighbour,
+comparatively little heat is generated near the body of the steatite.
+Nevertheless, sufficient heat is occasionally communicated to the metal
+stems of these burners to cause warping, followed by a want of alignment
+in the gas streams, and this produces distortion of the flame, and
+possibly smoking. Three methods of overcoming this defect have been used:
+in one the arms are constructed entirely of steatite, in another they are
+made of such soft metal as easily to be bent back again into position
+with the fingers or pliers, in the third each arm is in two portions,
+screwing the one into the other. The second type is represented by the
+original Phos burner, in which the curved arms of B are replaced by a
+pair of straight divergent arms of thin, soft tubing, joined to a pair of
+convergent wider tubes carrying the two tips. The third type is met with
+in the Drake burner, where the divergent arms are wide and have an
+internal thread into which screws an external thread cut upon lateral
+prolongations of the convergent tubes. Thus both the Phos and the Drake
+burner exhibit a pair of exposed elbows between the gas inlet and the two
+tips; and these elbows are utilised to carry a screwed wire fastened to
+an external milled head by means of which any deposit of carbon in the
+burner tubes can be pushed out. The present pattern of the Phos burner is
+shown in Fig. 9, in which _A_ is the burner tip, _B_ the wire
+or needle, and _C_ the milled head by which the wire is screwed in
+and out of the burner tube.
+
+[Illustration: FIG. 9.--IMPROVED PHOS BURNER.]
+
+[Illustration: FIG. 10.--"WONDER" SINGLE AND TWO-FLAME BURNERS.]
+
+[Illustration: FIG. 11.--"SUPREMA" NO. 266651, TWO-FLAME BURNER.]
+
+[Illustration: FIG. 12.--BRAY'S MODIFIED NAPHEY INJECTOR BURNER TIP.]
+
+[Illustration: FIG. 13.--BRAY'S "ELTA" BURNER.]
+
+[Illustration: FIG. 14.--BRAY'S "LUTA" BURNER.]
+
+[Illustration: FIG. 15.--BRAY'S "SANSAIR" BURNER.]
+
+[Illustration: FIG. 16.--ADJUSTABLE "KONA" BURNER.]
+
+In the original Billwiller burner, the injector gas orifice was brought
+centrally under a somewhat larger hole drilled in a separate sheet of
+platinum, the metal being so carried as to permit entry of air. In order
+to avoid the expense of the platinum, the same principle was afterwards
+used in the design of an all-steatite head, which is represented at D in
+Fig. 8. The two holes there visible are the orifices for the emission of
+the mixture of acetylene with indrawn air, the proper acetylene jets
+lying concentrically below these in the thicker portions of the heads.
+These two types of burner have been modified in a large number of ways,
+some of which are shown at C, E, and F; the air entering through saw-
+cuts, lateral holes, or an annular channel. Burners resembling F in
+outward form are made with a pair of injector jets and corresponding air
+orifices on each head, so as to produce a pair of names lying in the same
+plane, "end-on" to one another, and projecting at either side
+considerably beyond the body of the burner; these have the advantage of
+yielding no shadow directly underneath. A burner of this pattern, viz.,
+the "Wonder," which is sold in this country by Hannam's, Ltd., is shown
+in Fig. 10, alongside the single-flame "Wonder" burner, which is largely
+used, especially in the United States. Another two-flame burner, made of
+steatite, by J. von Schwarz of Nuremberg, and sold by L. Wiener of
+London, is shown in Fig. 11. Burners of the Argand type have also been
+manufactured, but have been unsuccessful. There are, of course, endless
+modifications of flat-flame burners to be found on the markets, but only
+a few need be described. A device, which should prove useful where it may
+be convenient to be able to turn one or more burners up or down from the
+same common distant spot, has been patented by Forbes. It consists of the
+usual twin-injector burner fitted with a small central pinhole jet; and
+inside the casing is a receptacle containing a little mercury, the level
+of which is moved by the gas pressure by an adaptation of the
+displacement principle. When the main is carrying full pressure, both of
+the jets proper are alight, and the burner behaves normally, but if the
+pressure is reduced to a certain point, the movement of the mercury seals
+the tubes leading to the main jets, and opens that of the pilot flame,
+which alone remains alight till the pressure is increased again. Bray has
+patented a modification of the Naphey injector tip, which is shown in
+Fig. 12. It will be observed that the four air inlets are at right-angles
+to the gas-way; but the essential feature of the device is the conical
+orifice. By this arrangement it is claimed that firing back never occurs,
+and that the burner can be turned down and left to give a small flame for
+considerable periods of time without fear of the apertures becoming
+choked or distorted. As a rule burners of the ordinary type do not well
+bear being turned down; they should either be run at full power or
+extinguished completely. The "Elta" burner, made by Geo. Bray and Co.,
+Ltd., which is shown in Fig. 13, is an injector or atmospheric burner
+which may be turned low without any deposition of carbon occurring on the
+tips. A burner of simple construction but which cannot be turned low is
+the "Luta," made by the same firm and shown in Fig. 14. Of the non-
+atmospheric type the "Sansair," also made by Geo. Bray and Co., Ltd., is
+extensively used. It is shown in Fig. 15. In order to avoid the warping,
+through the heat of the flame, of the arms of burners which sometimes
+occurs when they are made of metal, a number of burners are now made with
+the arms wholly of steatite. One of the best-known of these, of the
+injector type, is the "Kona," made by Falk, Stadelmann and Co., of
+London. It is shown in Fig. 16, fitted with a screw device for adjusting
+the flow of gas, so that when this adjuster has been set to give a flame
+of the proper size, no further adjustment by means of the gas-tap is
+necessary. This saves the trouble of manipulating the tap after the gas
+is lighted. The same adjusting device may also be had fitted to the Phos
+burner (Fig. 9) or to the "Orka" burner (Fig. 17), which is a steatite-
+tip injector burner with metal arms made by Falk, Stadelmann and Co.,
+Ltd. A burner with steatite arms, made by J. von Schwarz of Nuremberg,
+and sold in this country by L. Wiener of London, is shown in Fig. 18.
+
+[Illustration: FIG. 17.--"ORKA" BURNER.]
+
+[Illustration: FIG. 18.--"SUPREMA" NO. 216469 BURNER.]
+
+ILLUMINATING DUTY.--The illuminating value of ordinary self-luminous
+acetylene burners in different sizes has been examined by various
+photometrists. For burners of the Naphey type Lewes gives the following
+table:
+
+ ___________________________________________________________
+| | | | | |
+| | | Gas | | Candles |
+| Burner. | Pressure, | Consumed, | Light in | per |
+| | Inches | Cubic Feet | Candles. | Cubic Foot. |
+| | | per Hour. | | |
+|_________|___________|____________|__________|_____________|
+| | | | | |
+| No. 6 | 2.0 | 0.155 | 0.794 | 5.3 |
+| " 8 | 2.0 | 0.27 | 3.2 | 11.6 |
+| " 15 | 2.0 | 0.40 | 8.0 | 20.0 |
+| " 25 | 2.0 | 0.65 | 17.0 | 26.6 |
+| " 30 | 2.0 | 0.70 | 23.0 | 32.85 |
+| " 42 | 2.0 | 1.00 | 34.0 | 34.0 |
+|_________|___________|____________|__________|_____________|
+
+From burners of the Billwiller type Lewes obtained in 1899 the values:
+
+ ___________________________________________________________
+| | | | | |
+| | | Gas | | Candles |
+| Burner. | Pressure, | Consumed, | Light in | per |
+| | Inches | Cubic Feet | Candles. | Cubic Foot. |
+| | | per Hour. | | |
+|_________|___________|____________|__________|_____________|
+| | | | | |
+| No. 1 | 2.0 | 0.5 | 7.0 | 11.0 |
+| " 2 | 2.0 | 0.75 | 21.0 | 32.0 |
+| " 3 | 2.0 | 0.75 | 28.0 | 37.3 |
+| " 4 | 3.0 | 1.2 | 48.0 | 40.0 |
+| " 5 | 3.5 | 2.0 | 76.0 | 38.0 |
+|_________|___________|____________|__________|_____________|
+
+Neuberg gives these figures for different burners (1900) as supplied by
+Pintsch:
+
+ ______________________________________________________________________
+| | | | | |
+| | Gas | | Candles | |"w
+| Burner. | Pressure, | Consumed, | Light in | per |
+| | Inches | Cubic Feet | Candles. | Cubic Foot. |
+| | | per Hour. | | |
+|____________________|___________|____________|__________|_____________|
+| | | | | |
+| No. 0, slit burner | 3.9 | 1.59 | 59.2 | 37.3 |
+| " 00000 fishtail | 1.6 | 0.81 | 31.2 | 38.5 |
+| Twin burner No. 1 | 3.2 | 0.32 | 13.1 | 40.8 |
+| " " " 2 | 3.2 | 0.53 | 21.9 | 41.3 |
+| " " " 3 | 3.2 | 0.74 | 31.0 | 41.9 |
+| " " " 4 | 3.2 | 0.95 | 39.8 | 41.9 |
+|____________________|___________|____________|__________|_____________|
+
+The actual candle-power developed by each burner was not quoted by
+Neuberg, and has accordingly been calculated from his efficiency values.
+It is noteworthy, and in opposition to what has been found by other
+investigators as well as to strict theory, that Neuberg represents the
+efficiencies to be almost identical in all sizes of the same description
+of burner, irrespective of the rate at which it consumes gas.
+
+Writing in 1902, Capelle gave for Stadelmann's twin injector burners the
+following figures; but as he examined each burner at several different
+pressures, the values recorded in the second, third, and fourth columns
+are maxima, showing the highest candle-power which could be procured from
+each burner when the pressure was adjusted so as to cause consumption to
+proceed at the most economical rate. The efficiency values in the fifth
+column, however, are the mean values calculated so as to include all the
+data referring to each burner. Capelle's results have been reproduced
+from the original on the basis that 1 _bougie decimale_ equals 0.98
+standard English candle, which is the value he himself ascribes to it (1
+_bougie decimale_ equals 1.02 candles is the value now accepted).
+
+ _____________________________________________________________________
+| | | | | |
+| Nominal | Best | Actual Consumption | Maximum | Average |
+| Consumption,| Pressure| at Stated Pressure. | Light in | Candles per|
+| Litres. | Inches. | Cubic Feet per Hour.| Candles. | Cubic Foot.|
+|_____________|_________|_____________________|__________|____________|
+| | | | | |
+| 10 | 3.5 | 0.40 | 8.4 | 21.1 |
+| 15 | 2.8 | 0.46 | 16.6 | 33.3 |
+| 20 | 3.9 | 0.64 | 25.1 | 40.0 |
+| 25 | 3.5 | 0.84 | 37.8 | 46.1 |
+| 30 | 3.5 | 0.97 | 48.2 | 49.4 |
+|_____________|_________|_____________________|__________|____________|
+
+Some testings of various self-luminous burners of which the results were
+reported by R. Granjon in 1907, gave the following results for the duty
+of each burner, when the pressure was regulated for each burner to that
+which afforded the maximum illuminating duty. The duty in the original
+paper is given in litres per Carcel-hour. The candle has been taken as
+equal to 0.102 Carcel for the conversion to candles per cubic foot.
+
+ ___________________________________________________________________
+| | | | |
+| | Nominal | Best | Duty. Candles |
+| Burner. | Consumption.| Pressure. | per cubic foot. |
+|_______________________|_____________|__________ |_________________|
+| | | | |
+| | Litres. | Inches. | |
+| Twin . . . . | 10 | 2.76 | 21.2 |
+| " . . . . | 20 | 2.76 | 23.5 |
+| " . . . . | 25 | 3.94 | 30.2 |
+| " . . . . | 30 | 3.94-4.33 | 44.8 |
+| ", (pair of flames) | 35 | 3.55-3.94 | 45.6 |
+| Bray's "Manchester" | 6 | 1.97 | 18.8 |
+| " | 20 | 1.97 | 35.6 |
+| " | 40 | 2.36 | 42.1 |
+| Rat-tail . . . | 5 | 5.5 | 21.9 |
+| " . . . | 8 | 4.73 | 25.0 |
+| Slit or batswing . | 30 | 1.97-2.36 | 37.0 |
+|_______________________|_____________|___________|_________________|
+
+Granjon has concluded from his investigations that the Manchester or
+fish-tail burners are economical when they consume 0.7 cubic foot per
+hour and when the pressure is between 2 and 2.4 inches. When these
+burners are used at the pressure most suitable for twin burners their
+consumption is about one-third greater than that of the latter per
+candle-hour. The 25 to 35 litres-per-hour twin burners should be used at
+a pressure higher by about 1 inch than the 10 to 20 litres-per-hour twin
+burners.
+
+At the present time, when the average burner has a smaller hourly
+consumption than 1 foot per hour, it is customary in Germany to quote the
+mean illuminating value of acetylene in self-luminous burners as being 1
+Hefner unit per 0.70 litre, which, taking
+
+1 Hefner unit = 0.913 English candle
+
+1 English candle = 1.095 Hefner units,
+
+works out to an efficiency of 37 candles per foot in burners probably
+consuming between 0.5 and 0.7 foot per hour.
+
+Even when allowance is made for the difficulties in determining
+illuminating power, especially when different photometers, different
+standards of light, and different observers are concerned, it will be
+seen that these results are too irregular to be altogether trustworthy,
+and that much more work must be done on this subject before the economy
+of the acetylene flame can be appraised with exactitude. However, as
+certain fixed data are necessary, the authors have studied those and
+other determinations, rejecting some extreme figures, and averaging the
+remainder; whence it appears that on an average twin-injector burners of
+different sizes should yield light somewhat as follows:
+
+ _______________________________________________________
+| | | |
+| Size of Burner in | Candle-power | Candles |
+| Cubic Feet per Hour. | Developed. | per Cubic Foot. |
+|______________________|______________|_________________|
+| | | |
+| 0.5 | 18.0 | 35.9 |
+| 0.7 | 27.0 | 38.5 |
+| 1.0 | 45.6 | 45.6 |
+|______________________|______________|_________________|
+
+In the tabular statement in Chapter I. the 0.7-foot burner was taken as
+the standard, because, considering all things, it seems the best, to
+adopt for domestic purposes. The 1-foot burner is more economical when in
+the best condition, but requires a higher gas pressure, and is rather too
+powerful a unit light for good illuminating effect; the 0.5 burner
+naturally gives a better illuminating effect, but its economy is
+surpassed by the 0.7-foot burner, which is not too powerful for the human
+eye.
+
+For convenience of comparison, the illuminating powers and duties of the
+0.5- and 0.7-foot acetylene burners may be given in different ways:
+
+ILLUMINATING POWER OF SELF-LUMINOUS ACETYLENE.
+
+ _0.7-foot Burner._ | _Half-foot Burner._
+ |
+1 litre = 1.36 candles. | 1 litre = 1.27 candles.
+1 cubic foot = 38.5 candles. | 1 cubic foot = 35.9 candles.
+1 candle = 0.736 litre. | 1 candle = 0.79 litre.
+1 candle = 0.026 cubic foot. | 1 candle = 0.028 cubic foot.
+
+If the two streams of gas impinge at an angle of 90 deg., twin-injector
+burners for acetylene appear to work best when the gas enters them at a
+pressure of 2 to 2.5 inches; for a higher pressure the angle should be
+made a little acute. Large burners require to have a wider distance
+between the jets, to be supplied with acetylene at a higher pressure, and
+to be constructed with a smaller angle of impingement. Every burner, of
+whatever construction and size, must always be supplied with gas at its
+proper pressure; a pressure varying from time to time is fatal.
+
+It is worth observing that although injector burners are satisfactory in
+practice, and are in fact almost the only jets yet found to give
+prolonged satisfaction, the method of injecting air below the point of
+combustion in a self-luminous burner is in some respects wrong in
+principle. If acetylene can be consumed without polymerisation in burners
+of the simple fish-tail or bat's-wing type, it should show a higher
+illuminating efficiency. In 1902 Javal stated that it was possible to
+burn thoroughly purified acetylene in twin non-injector burners, provided
+the two jets, made of steatite as usual, were arranged horizontally
+instead of obliquely, the two streams of gas then meeting at an angle of
+180 deg., so as to yield an almost circular flame. According to Javal,
+whereas carbonaceous growths were always produced in non-injector
+acetylene burners with either oblique or horizontal jets, in the former
+case the growths eventually distorted the gas orifices, but in the latter
+the carbon was deposited in the form of a tube, and fell off from the
+burner by its own weight directly it had grown to a length of 1.2 or 1.5
+millimetres, leaving the jets perfectly clear and smooth. Javal has had
+such a burner running for 10 or 12 hours per day for a total of 2071
+hours; it did not need cleaning out on any occasion, and its consumption
+at the end of the period was the same as at first. He found that it was
+necessary that the tips should be of steatite, and not of metal or glass;
+that the orifices should be drilled in a flat surface rather than at the
+apex of a cone, and that the acetylene should be purified to the utmost
+possible extent. Subsequent experience has demonstrated the possibility
+of constructing non-injector burners such as that shown in Fig. 13, which
+behave satisfactorily even though the jets are oblique. But with such
+burners trouble will inevitably ensue unless the gas is always purified
+to a high degree and is tolerably dry and well filtered. Non-injector
+burners should not be used unless special care is taken to insure that
+the installation is consistently operated in an efficient manner in these
+respects.
+
+GLOBES, &C.--It does not fall within the province of the present volume
+to treat at length of chimneys, globes, or the various glassware which
+may be placed round a source of light to modify its appearance. It should
+be remarked, however, that obedience to two rules is necessary for
+complete satisfaction in all forms of artificial illumination. First, no
+light much stronger in intensity than a single candle ought ever to be
+placed in such a position in an occupied room that its direct rays can
+reach the eye, or the vision will be temporarily, and may be permanently,
+injured. Secondly, unless economy is to be wholly ignored, no coloured or
+tinted globe or shade should ever be put round a source of artificial
+light. The best material for the construction of globes is that which
+possesses the maximum of translucency coupled with non-transparency,
+_i.e._, a material which passes the highest proportion of the light
+falling upon it, and yet disperses that light in such different
+directions that the glowing body cannot be seen through the globe. Very
+roughly speaking, plain white glass, such as that of which the chimneys
+of oil-lamps and incandescent gas-burners are composed, is quite
+transparent, and therefore affords no protection to the eyesight; a
+protective globe should be rather of ground or opal glass, or of plain
+glass to which a dispersive effect has been given by forming small prisms
+on its inner or outer surface, or both. Such opal, ground, or dispersive
+shades waste much light in terms of illuminating power, but waste
+comparatively little in illuminating effect well designed, they may
+actually increase the illuminating effect in certain positions; a tinted
+globe, even if quite plain in figure, wastes both illuminating power and
+effect, and is only to be tolerated for so-believed aesthetic reasons.
+Naturally no globe must be of such figure, or so narrow at either
+orifice, as to distort the shape of the unshaded acetylene flame--it is
+hardly necessary to say this now, but some years ago coal-gas globes were
+constructed with an apparent total disregard of this fundamental point.
+
+
+
+CHAPTER IX
+
+INCANDESCENT BURNERS--HEATING APPARATUS--MOTORS--AUTOGENOUS SOLDERING
+
+MERITS OF LIGHTING BY INCANDESCENT MANTLES.--It has already been shown
+that acetylene bases its chief claim for adoption as an illuminant in
+country districts upon the fact that, when consumed in simple self-
+luminous burners, it gives a light comparable in all respects save that
+of cost to the light of incandescent coal-gas. The employment of a mantle
+is still accompanied by several objections which appear serious to the
+average householder, who is not always disposed either to devote
+sufficient attention to his burners to keep them in a high state of
+efficiency or to contract for their maintenance by the gas company or
+others. Coal-gas cannot be burnt satisfactorily on the incandescent
+system unless the glass chimneys and shades are kept clean, unless the
+mantles are renewed as soon as they show signs of deterioration, and,
+perhaps most important of all, unless the burners are frequently cleared
+of the dust which collects round the jets. For this reason luminous
+acetylene ranks with luminous coal-gas in convenience and simplicity,
+while ranking with incandescent coal-gas in hygienic value. Very similar
+remarks apply to paraffin, and, in certain countries, to denatured
+alcohol. Since those latter illuminants are also available in rural
+places where coal-gas is not laid on, luminous acetylene is a less
+advantageous means of procuring artificial light than paraffin (and on
+occasion than coal-gas and alcohol when the latter fuels are burnt under
+the mantle), if the pecuniary aspect of the question is the only one
+considered. Such a comparison, however, is by no means fair; for if coal-
+gas, paraffin, and alcohol can be consumed on the incandescent system, so
+can acetylene; and if acetylene is hygienically equal to incandescent
+coal-gas, it is superior thereto when also burnt under the mantle.
+Nevertheless there should be one minor but perfectly irremediable defect
+in incandescent acetylene, viz., a sacrifice of that characteristic
+property of the luminous gas to emit a light closely resembling that of
+the sun in tint, which was mentioned in Chapter 1. Self-luminous
+acetylene gives the whitest light hitherto procurable without special
+correction of the rays, because its light is derived from glowing
+particles of carbon which happen to be heated (because of the high flame
+temperature) to the best possible temperature for the emission of pure
+white light. The light of any combustible consumed on the "incandescent"
+system is derived from glowing particles of ceria, thoria, or similar
+metallic oxides; and the character or shade of the light they emit is a
+function, apart from the temperature to which they are raised, of their
+specific chemical nature. Still, the light of incandescent acetylene is
+sufficiently pleasant, and according to Caro is purer white than that of
+incandescent coal-gas; but lengthy tests carried out by one of the
+authors actually show it to be appreciably inferior to luminous acetylene
+for colour-matching, in which the latter is known almost to equal full
+daylight, and to excel every form of artificial light except that of the
+electric arc specially corrected by means of glass tinted with copper
+salts.
+
+CONDITIONS FOR INCANDESCENT ACETYLENE LIGHTING.--For success in the
+combustion of acetylene on the incandescent system, however, several
+points have to be observed. First, the gas must be delivered at a
+strictly constant pressure to the burner, and at one which exceeds a
+certain limit, ranging with different types and different sizes of burner
+from 2 to 4 or 5 inches of water. (The authors examined, as long ago as
+1903, an incandescent burner of German construction claimed to work at a
+pressure of 1.5 inches, which it was almost impossible to induce to fire
+back to the jets however slowly the cock was manipulated, provided the
+pressure of the gas was maintained well above the point specified. But
+ordinarily a pressure of about 4 inches is used with incandescent
+acetylene burners.) Secondly, it is necessary that the acetylene shall at
+all times be free from appreciable admixture with air, even 0.5 per cent,
+being highly objectionable according to Caro; so that generators
+introducing any noteworthy amount of air into the holder each time their
+decomposing chambers are opened for recharging are not suitable for
+employment when incandescent burners are contemplated. The reason for
+this will be more apparent later on, but it depends on the obvious fact
+that if the acetylene already contains an appreciable proportion of air,
+when a further quantity is admitted at the burner inlets, the gaseous
+mixture contains a higher percentage of oxygen than is suited to the size
+and design of the burner, so that flashing back to the injector jets is
+imminent at any moment, and may be determined by the slightest
+fluctuation in pressure--if, indeed, the flame will remain at the proper
+spot for combustion at all. Thirdly, the fact that the acetylene which is
+to be consumed under the mantle must be most rigorously purified from
+phosphorus compounds has been mentioned in Chapter V. Impure acetylene
+will often destroy a mantle in two or three hours; but with highly
+purified gas the average life of a mantle may be taken, according to
+Giro, at 500 or 600 hours. It is safer, however, to assume a rather
+shorter average life, say 300 to 400 burning hours. Fourthly, owing to
+the higher pressure at which acetylene must be delivered to an
+incandescent burner and to the higher temperature of the acetylene flame
+in comparison with coal-gas, a mantle good enough to give satisfactory
+results with the latter does not of necessity answer with acetylene; in
+fact, the authors have found that English Welsbach coal-gas mantles of
+the small sizes required by incandescent acetylene burners are not
+competent to last for more than a very few hours, although, in identical
+conditions, mantles prepared specially for use with acetylene have proved
+durable. The atmospheric acetylene flame, too, differs in shape from an
+atmospheric flame of coal-gas, and it does not always happen that a coal-
+gas mantle contracts to fit the former; although it usually emits a
+better light (because it fits better) after some 20 hours use than at
+first. Caro has stated that to derive the best results a mantle needs to
+contain a larger proportion of ceria than the 1 per cent. present in
+mantles made according to the Welsbach formula, that it should be
+somewhat coarser in mesh, and have a large orifice at the head. Other
+authorities hold that mantles for acetylene, should contain other rare
+earths besides the thoria and ceria of which the coal-gas mantles almost
+wholly consist. It seems probable, however, that the composition of the
+ordinary impregnating fluid need not be varied for acetylene mantles
+provided it is of the proper strength and the mantles are raised to a
+higher temperature in manufacture than coal-gas mantles by the use of
+either coal-gas at very high pressure or an acetylene flame. The
+thickness of the substance of the mantle cannot be greatly increased with
+a view to attaining greater stability without causing a reduction in the
+light afforded. But the shape should be such that the mantle conforms as
+closely as possible to the acetylene Bunsen flame, which differs slightly
+with different patterns of incandescent burner heads. According to L.
+Cadenel, the acetylene mantle should be cylindrical for the lower two-
+thirds of its length, and slightly conical above, with an opening of
+moderate size at the top. The head of the mantle should be of slighter
+construction than that of coal-gas mantles. Fifthly, generators belonging
+to the automatic variety, which in most forms inevitably add more or less
+air to the acetylene every time they are cleaned or charged, appear to
+have achieved most popularity in Great Britain; and these frequently do
+not yield a gas fit for use with the mantle. This state of affairs, added
+to what has just been said, makes it difficult to speak in very
+favourable terms of the incandescent acetylene light for use in Great
+Britain. But as the advantages of an acetylene not contaminated with air
+are becoming more generally recognised, and mantles of several different
+makes are procurable more cheaply, incandescent acetylene is now more
+practicable than hitherto. Carburetted acetylene or "carburylene," which
+is discussed later, is especially suitable for use with mantle burners.
+
+ATMOSPHERIC ACETYLENE BURNERS.--The satisfactory employment of acetylene
+in incandescent burners, for boiling, warming, and cooking purposes, and
+also to some extent as a motive power in small engines, demands the
+production of a good atmospheric or non-luminous flame, _i.e._, the
+construction of a trustworthy burner of the Bunsen type.
+This has been exceedingly difficult to achieve for two reasons: first,
+the wide range over which mixtures of acetylene and air are explosive;
+secondly, the high speed at which the explosive wave travels through such
+a mixture. It has been pointed out in Chapter VIII. that a Bunsen burner
+is one in which a certain proportion of air is mixed with the gas before
+it arrives at the actual point of ignition; and as that proportion must
+be such that the mixture falls between the upper and lower limits of
+explosibility, there is a gaseous mixture in the burner tube between the
+air inlets and the outlet which, if the conditions are suitable, will
+burn with explosive force: that is to say, will fire back to the air jets
+when a light is applied to the proper place for combustion. Such an
+explosion, of course, is far too small in extent to constitute any danger
+to person or property; the objection to it is simply that the shock of
+the explosion is liable to fracture the fragile incandescent mantle,
+while the gas, continuing to burn within the burner tube (in the case of
+a warming or cooking stove), blocks up that tube with carbon, and
+exhibits the other well-known troubles of a coal-gas stove which has
+"fired back."
+
+It has been shown, however, in Chapter VI. that the range over which
+mixtures of acetylene and air are explosive depends on the size of the
+vessel, or more particularly on the diameter of the tube, in which they
+are stored; so that if the burner tube between the air inlets and the
+point of ignition can be made small enough in diameter, a normally
+explosive mixture will cease to exhibit explosive properties. Manifestly,
+if a tube is made very small in diameter, it will only pass a small
+volume of gas, and it may be useless for the supply of an atmospheric
+burner; but Le Chatelier's researches have proved that a tube may be
+narrowed at one spot only, in such fashion that the explosive wave
+refuses to pass the constriction, while the virtual diameter of the tube,
+as far as passage of gas is concerned, remains considerably larger than
+the size of the constriction itself. Moreover, inasmuch as the speed of
+propagation of the explosion is strictly fixed by the conditions
+prevailing, if the speed at which the mixture, of acetylene and air
+travels from the air inlets to the point of ignition is more rapid than
+the speed at which the explosion tends to travel from the point of
+ignition to the air inlets, the said mixture of acetylene and air will
+burn quietly at the orifice without attempting to fire backwards into the
+tube. By combining together these two devices: by delivering the
+acetylene to the injector jet at a pressure sufficient to drive the
+mixture of gas and air forward rapidly enough, and by narrowing the
+leading tube either wholly or at one spot to a diameter small enough, it
+is easy to make an atmospheric burner for acetylene which behaves
+perfectly as long as it is fairly alight, and the supply of gas is not
+checked; but further difficulties still remain, because at the instant of
+lighting and extinguishing, i.e., while the tap is being turned on or
+off, the pressure of the gas is too small to determine a flow of
+acetylene and air within the tube at a speed exceeding that of the
+explosive wave; and therefore the act of lighting or extinguishing is
+very likely to be accompanied by a smart explosion severe enough to split
+the mantle, or at least to cause the burner to fire back. Nevertheless,
+after several early attempts, which were comparative failures,
+atmospheric acetylene burners have been constructed that work quite
+satisfactorily, so that the gas has become readily available for use
+under the mantle, or in heating stoves. Sometimes success has been
+obtained by the employment of more than one small tube leading to a
+common place of ignition, sometimes by the use of two or more fine wire-
+gauze screens in the tube, sometimes by the addition of an enlarged head
+to the burner in which head alone thorough mixing of the gas and air
+occurs, and sometimes by the employment of a travelling sleeve which
+serves more or less completely to block the air inlets.
+
+DUTY OF INCANDESCENT ACETYLENE BURNERS.--Granting that the petty troubles
+and expenses incidental to incandescent lighting are not considered
+prohibitive--and in careful hands they are not really serious--
+and that mantles suitable for acetylene are employed, the gas may be
+rendered considerably cheaper to use per unit of light evolved by
+consuming it in incandescent burners. In Chapter VIII. it was shown that
+the modern self-luminous, l/2-foot acetylene burner emits a light of
+about 1.27 standard English candles per litre-hour. A large number of
+incandescent burners, of German and French construction, consuming from
+7.0 to 22.2 litres per hour at pressures ranging between 60 and 120
+millimetres have been examined by Caro, who has found them to give lights
+of from 10.8 to 104.5 Hefner units, and efficiencies of from 2.40 to 5.50
+units per litre-hour. Averaging his results, it may be said that
+incandescent burners consuming from 10 to 20 litres per hour at pressures
+of 80 or 100 millimetres yield a light of 4.0 Hefner units per litre-
+hour. Expressed in English terms, incandescent acetylene burners
+consuming 0.5 cubic foot per hour at a pressure of 3 or 4 inches give the
+duties shown in the following table, which may advantageously be compared
+with that printed in Chapter VIII., page 239, for the self-luminous gas:
+
+ ILLUMINATING POWER OF INCANDESCENT ACETYLENE.
+ HALF-FOOT BURNERS.
+
+ 1 litre = 3.65 candles | 1 candle = 0.274 litre.
+ 1 cubic foot = 103.40 candles. | 1 candle = 0.0097 cubic foot.
+
+A number of tests of the Guentner or Schimek incandescent burners of the
+10 and 15 litres-per-hour sizes, made by one of the authors in 1906, gave
+the following average results when tested at a pressure of 4 inches:
+ _________________________________________________________________
+| | | | |
+| Nominal size | Rate of Consumption per | Light in | Duty |
+| of Burner. | Hour | Candles | Candles per |
+| | | | Cubic Foot |
+|______________|_________________________|__________|_____________|
+| | | | | |
+| Litres. | Cubic Foot | Litres | | |
+| 10 | 0.472 | 13.35 | 46.0 | 97.4 |
+| 15 | 0.663 | 18.80 | 70.0 | 105.5 |
+|______________|____________|____________|__________|_____________|
+
+These figures indicate that the duty increases slightly with the size of
+the burner. Other tests showed that the duty increased more considerably
+with an increase of pressure, so that mantles used, or which had been
+previously used, at a pressure of 5 inches gave duties of 115 to 125
+candles per cubic foot.
+
+It should be noted that the burners so far considered are small, being
+intended for domestic purposes only; larger burners exhibit higher
+efficiencies. For instance, a set of French incandescent acetylene
+burners examined by Fouche showed:
+
+ _________________________________________________________________
+| | | | | |
+| Size of Burner | Pressure | Cubic Feet | Light in | Candles per |
+| in Litres. | Inches. | per Hour. | Candles. | Cubic Feet. |
+|________________|__________|____________|__________|_____________|
+| | | | | |
+| 20 | 5.9 | 0.71 | 70 | 98.6 |
+| 40 | 5.9 | 1.41 | 150 | 106.4 |
+| 70 | 5.9 | 2.47 | 280 | 113.4 |
+| 120 | 5.9 | 4.23 | 500 | 118.2 |
+|________________|__________|____________|__________|_____________|
+
+By increasing the pressure at which acetylene is introduced into burners
+of this type, still larger duties may be obtained from them:
+
+ _________________________________________________________________
+| | | | | |
+| Size of Burner | Pressure | Cubic Feet | Light in | Candles per |
+| in Litres. | Inches. | per Hour. | Candles. | Cubic Feet. |
+|________________|__________|____________|__________|_____________|
+| | | | | |
+| 55 | 39.4 | 1.94 | 220 | 113.4 |
+| 100 | 39.4 | 3.53 | 430 | 121.8 |
+| 180 | 39.4 | 6.35 | 820 | 129.1 |
+| 260 | 27.6 | 9.18 | 1300 | 141.6 |
+|________________|__________|____________|__________|_____________|
+
+High-power burners such as these are only fit for special purposes, such
+as lighthouse illumination, or optical lantern work, &c.; and they
+naturally require mantles of considerably greater tenacity than those
+intended for employment with coal-gas. Nevertheless, suitable mantles can
+be, and are being, made, and by their aid the illuminating duty of
+acetylene can be raised from the 30 odd candles per foot of the common
+0.5-foot self-luminous jet to 140 candles or more per foot, which is a
+gain in efficiency of 367 per cent., or, neglecting upkeep and sundries
+and considering only the gas consumed, an economy of nearly 79 per cent.
+
+In 1902, working apparently with acetylene dissolved under pressure in
+acetone (_cf._ Chapter XI.), Lewes obtained the annexed results with
+the incandescent gas:
+
+ ________________________________________________________
+| | | | |
+| Pressure. | Cubic Feet | Candle Power | Candles per |
+| Inches. | per Hour. | Developed. | Cubic Foot. |
+|___________|_____________|______________|______________|
+| | | | |
+| 8 | 0.883 | 65 | 73.6 |
+| 9 | 0.94 | 72 | 76.0 |
+| 10 | 1.00 | 146 | 146.0 |
+| 12 | 1.06 | 150 | 141.2 |
+| 15 | 1.25 | 150 | 120.0 |
+| 20 | 1.33 | 166 | 124.8 |
+| 25 | 1.50 | 186 | 123.3 |
+| 40 | 2.12 | 257 | 121.2 |
+|___________|_____________|______________|______________|
+
+It will be seen that although the total candle-power developed increases
+with the pressure, the duty of the burner attained a maximum at a
+pressure of 10 inches. This is presumably due to the fact either that the
+same burner was used throughout the tests, and was only intended to work
+at a pressure of 10 inches or thereabouts, or that the larger burners
+were not so well constructed as the smaller ones. Other investigators
+have not given this maximum of duty with a medium-sized or medium-driven
+burner; but Lewes has observed a similar phenomenon in the case of 0.7 to
+0.8 cubic foot self-luminous jets.
+
+Figures, however, which seem to show that the duty of incandescent
+acetylene does not always rise with the size of the burner or with the
+pressure at which the gas is delivered to it, have been published in
+connexion with the installation at the French lighthouse at Chassiron,
+the northern point of the Island of Oleron. Here the acetylene is
+generated in hand-fed carbide-to-water generators so constructed as to
+give any pressure up to nearly 200 inches of water column; purified by
+means of heratol, and finally delivered to a burner composed of thirty-
+seven small tubes, which raises to incandescence a mantle 55 millimetres
+in diameter at its base. At a pressure of 7.77 inches of water, the
+burner passes 3.9 cubic feet of acetylene per hour, and at a pressure of
+49.2 inches (the head actually used) it consumes 20.06 cubic feet per
+hour. As shown by the following table, such increment of gas pressure
+raises the specific intensity of the light, _i.e._, the illuminating
+power per unit of incandescent surface, but it does not appreciably raise
+the duty or economy of the gas. Manifestly, in terms of duty alone, a
+pressure of 23.6 inches of water-column is as advantageous as the higher
+Chassiron figures; but since intensity of light is an important matter in
+a lighthouse, it is found better on the whole to work the generators at a
+pressure of 49.2 inches. In studying these figures referring to the
+French lighthouse, it is interesting to bear in mind that when ordinary
+six-wick petroleum oil burners wore used in the same place, the specific
+intensity of the light developed was 75 candle-power per square inch, and
+when that plant was abandoned in favour of an oil-gas apparatus, the
+incandescent burner yielded 161 candle-power per square inch;
+substitution of incandescent acetylene under pressure has doubled the
+brilliancy of the light.
+
+ ___________________________________________________________
+| | | |
+| | Duty. | Intensity. |
+| Pressure in Inches. | Candle-power per | Candle-power per |
+| | Cubic Foot. | Square Inch. |
+|_____________________|__________________|__________________|
+| | | |
+| 7.77 | 105.5 | 126.0 |
+| 23.60 | 106.0 | 226.0 |
+| 31.50 | 110.0 | 277.0 |
+| 39.40 | 110.0 | 301.0 |
+| 47.30 | 106.0 | 317.0 |
+| 49.20 | 104.0 | 324.9 |
+| 196.80 | 110.0 | 383.0 |
+|_____________________|__________________|__________________|
+
+When tested in modern burners consuming between 12 and 18 litres per hour
+at a pressure of 100 millimetres (4 inches), some special forms of
+incandescent mantles constructed of ramie fibre, which in certain
+respects appears to be better suited than cotton for use with acetylene,
+have shown the following degree of loss in illuminating power after
+prolonged employment (Caro):
+
+ _Luminosity in Hefner Units._
+
+ ________________________________________________________
+| | | | | |
+| Mantle. | New. | After | After | After |
+| | | 100 Hours. | 200 Hours. | 400 Hours. |
+|_________|_______|____________|____________|____________|
+| | | | | |
+| No. 1. | 53.2 | 51.8 | 50.6 | 49.8 |
+| No. 2. | 76.3 | 75.8 | 73.4 | 72.2 |
+| No. 3. | 73.1 | 72.5 | 70.1 | 68.6 |
+|_________|_______|____________|____________|____________|
+
+It will be seen that the maximum loss of illuminating power in 400 hours
+was 6.4 per cent., the average loss being 6.0 per cent.
+
+TYPICAL INCANDESCENT BURNERS.--Of the many burners for lighting by the
+use of incandescent mantles which have been devised, a few of the more
+widely used types may be briefly referred to. There is no doubt that
+finality in the design of these burners has not yet been reached, and
+that improvements in the direction of simplification of construction and
+in efficiency and durability will continue to be made.
+
+Among the early incandescent burners, one made by the Allgemeine Carbid
+und Acetylen Gesellschaft of Berlin in 1900 depended on the narrowness of
+the mixing tube and the proportioning of the gas nipple and air inlets to
+prevent lighting-back. There was a wider concentric tube round the upper
+part of the mixing tube, and the lower part of the mantle fitted round
+this. The mouth of the mixing tube of this 10-litres-per-hour burner was
+0.11 inch in diameter, and the external diameter of the middle
+cylindrical part of the mixing tube was 0.28 inch. There was no gauze
+diaphragm or stuffing, and firing-back did not occur until the pressure
+was reduced to about 1.5 inches. The same company later introduced a
+burner differing in several important particulars from the one just
+described. The comparatively narrow stem of the mixing tube and the
+proportions of the gas nipple and air inlets were retained, but the
+mixing tube was surmounted by a wide chamber or burner head, in which
+naturally there was a considerable reduction in the rate of flow of the
+gas. Consequently it was found necessary to introduce a gauze screen into
+the burner head to prevent firing back. The alterations have resulted in
+the lighting duty of the burner being considerably improved. Among other
+burners designed about 1900 may be mentioned the Ackermann, the head of
+which consisted of a series of tubes from each of which a jet of flame
+was produced, the Fouche, the Weber, and the Trendel. Subsequently a
+tubular-headed burner known as the Sirius has been produced for the
+consumption of acetylene at high pressure (20 inches and upwards).
+
+The more recent burners which have been somewhat extensively used include
+the "Schimek," made by W. Guentner of Vienna, which is shown in Fig. 19.
+It consists of a tapering narrow injecting nozzle within a conical
+chamber C which is open below, and is surmounted by the mixing tube over
+which telescopes a tube which carries the enlarged burner head G, and the
+chimney gallery D. There are two diaphragms of gauze in the burner head
+to prevent firing back, and one in the nozzle portion of the burner. The
+conical chamber has a perforated base-plate below which is a circular
+plate B which rotates on a screw cut on the lower part of the nozzle
+portion A of the burner. This plate serves as a damper to control the
+amount of air admitted through the base of the conical chamber to the
+mixing tube. There are six small notches in the lower edge of the conical
+chamber to prevent the inflow of air being cut of entirely by the damper.
+The mixing tube in both the 10-litre and the 15-litre burner is about
+0.24 inch in internal diameter but the burner head is nearly 0.42 inch in
+the 10-litre and 0.48 inch in the 15-litre burner. The opening in the
+head of the burner through which the mixture of gas and air escapes to
+the flame is 0.15 and 0.17 inch in diameter in these two sizes
+respectively. The results of some testings made with Schimek burners have
+been already given.
+
+[Illustration: FIG. 19.--"SCHIMEK" BURNER.]
+
+The "Knappich" burner, made by the firm of Keller and Knappich of
+Augsburg, somewhat resembles the later pattern of the Allgemeine Carbid
+und Acetylen Gesellschaft. It has a narrow mixing tube, viz., 0.2 inch in
+internal diameter, and a wide burner head, viz., 0.63 inch in internal
+diameter for the 25-litre size. The only gauze diaphragm is in the upper
+part of the burner head. The opening in the cap of the burner head, at
+which the gas burns, is 0.22 inch in diameter. The gas nipple extends
+into a domed chamber at the base of the mixing tube, and the internal air
+is supplied through four holes in the base-plate of that chamber. No
+means of regulating the effective area of the air inlet holes are
+provided.
+
+The "Zenith" burner, made by the firm of Gebrueder Jacob of Zwickau, more
+closely resembles the Schimek, but the air inlets are in the side of the
+lower widened portion of the mixing tube, and are more or less closed by
+means of an outside loose collar which may be screwed up and down on a
+thread on a collar fixed to the mixing tube. The mixing tube is 0.24
+inch, and the burner head 0.475 inch in internal diameter. The opening in
+the cap of the burner is 0.16 inch in diameter. There is a diaphragm of
+double gauze in the cap, and this is the only gauze used in the burner.
+
+All the incandescent burners hitherto mentioned ordinarily have the gas
+nipple made in brass or other metal, which is liable to corrosion, and
+the orifice to distortion by heat or if it becomes necessary to remove
+any obstruction from it. The orifice in the nipple is extremely small--
+usually less than 0.015 inch--and any slight obstruction or distortion
+would alter to a serious extent the rate of flow of gas through it, and
+so affect the working of the burner. In order to overcome this defect,
+inherent to metal nipples, burners are now constructed for acetylene in
+which the nipple is of hard incorrodible material. One of these burners
+has been made on behalf of the Office Central de l'Acetylene of Paris,
+and is commonly known as the "O.C.A." burner. In it the nipple is of
+steatite. On the inner mixing tube of this burner is mounted an elongated
+cone of wire wound spirally, which serves both to ensure proper admixture
+of the gas and air, and to prevent firing-back. There is no gauze in this
+burner, and the parts are readily detachable for cleaning when required.
+Another burner, in which metal is abolished for the nipple, is made by
+Geo. Bray and Co., Ltd., of Leeds, and is shown in Fig. 20. In this
+burner the injecting nipple is of porcelain.
+
+[Illustration: FIG. 20.--BRAY'S INCANDESCENT BURNER.]
+
+ACETYLENE FOR HEATING AND COOKING.--Since the problem of constructing a
+trustworthy atmospheric burner has been solved, acetylene is not only
+available for use in incandescent lighting, but it can also be employed
+for heating or cooking purposes, because all boiling, most warming, and
+some roasting stoves are simply arrangements for utilising the heat of a
+non-luminous flame in one particular way. With suitable alterations in
+the dimensions of the burners, apparatus for consuming coal-gas may be
+imitated and made fit to burn acetylene; and as a matter of fact several
+firms are now constructing such appliances, which leave little or nothing
+to be desired. It may perhaps be well to insist upon the elementary point
+which is so frequently ignored in practice, viz., that no stove, except
+perhaps a small portable boiling ring, ought ever to be used in an
+occupied room unless it is connected with a chimney, free from down-
+draughts, for the products of combustion to escape into the outer air;
+and also that no chimney, however tall, can cause an up-draught in all
+states of the weather unless there is free admission of fresh air into
+the room at the base of the chimney. Still, at the prices for coal,
+paraffin oil, and calcium carbide which exist in Great Britain, acetylene
+is not an economical means of providing artificial heat. If a 0.7 cubic
+foot luminous acetylene burner gives a light of 27 candles, and if
+ordinary country coal-gas gives light of 12 to 13 candles in a 5-foot
+burner, one volume of acetylene is equally valuable with 15 or 16 volumes
+of coal-gas when both are consumed in self-luminous jets; and if, with
+the mantle, acetylene develops 99 candles per cubic foot, while coal-gas
+gives in common practice 15 to 20 candles, one volume of acetylene is
+equally valuable with 5 to 6-1/2 volumes of coal-gas when both are
+consumed on the incandescent system; whereas, if the acetylene is burnt
+in a flat flame, and the coal-gas under the mantle, 1 volume of the
+former is equally efficient with 2 volumes of coal-gas as an artificial
+illuminant. This last method of comparison being manifestly unfair,
+acetylene may be said to be at least five times as efficient per unit of
+volume as coal-gas for the production of light. But from the table given
+on a later page it appears that as a source of artificial heat, acetylene
+is only equal to about 2-3 times its volume of ordinary coal-gas.
+Nevertheless, the domestic advantages of gas firing are very marked; and
+when a properly constructed stove is properly installed, the hygienic
+advantages of gas-firing are alone equally conspicuous--for the disfavor
+with which gas-firing is regarded by many physicians is due to experience
+gained with apparatus warming principally by convection [Footnote:
+Radiant heat is high-temperature heat, like the heat emitted by a mass of
+red-hot coke; convected heat is low-temperature heat, invisible to the
+eye. Radiant heat heats objects first, and leaves them to warm the air;
+convected heat is heat applied directly to air, and leaves the air to
+warm objects afterwards. On all hygienic grounds radiant heat is better
+than convected heat, but the latter is more economical. By an absurd and
+confusing custom, that particular warming apparatus (gas, steam, or hot
+water) which yields practically no radiant heat, and does all its work by
+convection, is known to the trade as a "radiator."] instead of radiation;
+or to acquaintance with intrinsically better stoves either not connected
+to any flues or connected to one deficient in exhausting power. In these
+circumstances, whenever an installation of acetylene has been laid down
+for the illumination of a house or district, the merit of convenience may
+outweigh the defect of extravagance, and the gas may be judiciously
+employed in a boiling ring, or for warming a bedroom; while, if pecuniary
+considerations are not paramount, the acetylene may be used for every
+purpose to which the townsman would apply his cheaper coal-gas.
+
+The difficulty of constructing atmospheric acetylene burners in which the
+flame would not be likely to strike back to the nipple has already been
+referred to in connexion with the construction atmospheric burners for
+incandescent lighting. Owing, however, to the large proportions of the
+atmospheric burners of boiling rings and stove and in particular to the
+larger bore of their mixing tube, the risk of the flame striking back is
+greater with them, than with incandescent lighting burners. The greatest
+trouble is presented at lighting, and when the pressure of the gas-supply
+is low. The risk of firing-back when the burner is lighted is avoided in
+some forms of boiling rings, &c., by providing a loose collar which can
+be slipped over the air inlets of the Bunsen tube before applying a light
+to the burner, and slipped clear of them as soon as the burner is alight.
+Thus at the moment of lighting, the burner is converted temporarily into
+one of the non-atmospheric type, and after the flame has thus been
+established at the head or ring of the burner, the internal air-supply is
+started by removing the loose collar from the air inlets, and the flame
+is thus made atmospheric. In these conditions it does not travel
+backwards to the nipple. In other heating burners it is generally
+necessary to turn on the gas tap a few seconds before applying a light to
+the burner or ring or stove; the gas streaming through the mixing tube
+then fills it with acetylene and air mixed in the proper working
+proportions, and when the light is applied, there is no explosion in the
+mixing tube, or striking-back of the flame to the nipple.
+
+Single or two-burner gas rings for boiling purposes, or for heating
+cooking ovens, known as the "La Belle," made by Falk Stadelmann and Co.,
+Ltd., of London, may be used at as low a gas pressure as 2 inches, though
+they give better results at 3 inches, which is their normal working
+pressure. The gas-inlet nozzle or nipple of the burner is set within a
+spherical bulb in which are four air inlets. The mixing tube which is
+placed at a proper distance in front of the nipple, is proportioned to
+the rate of flow of the gas and air, and contains a mixing chamber with a
+baffling pillar to further their admixture. A fine wire gauze insertion
+serves to prevent striking-back of the flame. A "La Belle" boiling ring
+consumes at 3 inches pressure about 48 litres or 1.7 cubic feet of
+acetylene per hour.
+
+ACETYLENE MOTORS.--The question as to the feasibility of developing
+"power" from acetylene, _i.e._, of running an engine by means of the
+gas, may be answered in essentially identical terms. Specially designed
+gas-engines of 1, 3, 6, or even 10 h.p. work perfectly with acetylene,
+and such motors are in regular employment in numerous situations, more
+particularly for pumping water to feed the generators of a large village
+acetylene installation. Acetylene is not an economical source of power,
+partly for the theoretical reason that it is a richer fuel even than
+coal-gas, and gas-engines would appear usually to be more efficient as
+the fuel they burn is poorer in calorific intensity, _i.e._, in
+heating power (which is explosive power) per unit of volume. The richer,
+or more concentrated, any fuel in, the more rapidly does the explosion in
+a mixture of that fuel with air proceed, because a rich fuel contains a
+smaller proportion of non-inflammable gases which tend to retard
+explosion than a poor one; and, in reason, a gas-engine works better the
+more slowly the mixture of gas and air with which it is fed explodes.
+Still, by properly designing the ports of a gas-engine cylinder, so that
+the normal amount of compression of the charge and of expansion of the
+exploded mixture which best suit coal-gas are modified to suit acetylene,
+satisfactory engines can be constructed; and wherever an acetylene
+installation for light exists, it becomes a mere question of expediency
+whether the same fuel shall not be used to develop power, say, for
+pumping up the water required in a large country house, instead of
+employing hand labour, or the cheaper hot-air or petroleum motor. Taking
+the mean of the results obtained by numerous investigators, it appears
+that 1 h.p.-hour can be obtained for a consumption of 200 litres of
+acetylene; whence it may be calculated that that amount of energy costs
+about 3d. for gas only, neglecting upkeep, lubricating material
+(which would be relatively expensive) and interest, &c.
+
+Acetylene Blowpipes--The design of a satisfactory blowpipe for use with
+acetylene had at first proved a matter of some difficulty, since the jet,
+like that of an ordinary self-luminous burner, usually exhibited a
+tendency to become choked with carbonaceous growths. But when acetylene
+had become available for various purposes at considerable pressure, after
+compression into porous matter as described in Chapter XI, the troubles
+were soon overcome; and a new form of blowpipe was constructed in which
+acetylene was consumed under pressure in conjunction with oxygen. The
+temperature given by this apparatus exceeds that of the familiar oxy-
+hydrogen blowpipe, because the actual combustible material is carbon
+instead of hydrogen. When 2 atoms of hydrogen unite with 1 of oxygen to
+form 1 molecule of gaseous water, about 59 large calories are evolved,
+and when 1 atom of solid amorphous carbon unites with 2 atoms of oxygen
+to form 1 molecule of carbon dioxide, 97.3 calories are evolved. In both
+cases, however, the heat attainable is limited by the fact that at
+certain temperatures hydrogen and oxygen refuse to combine to form water,
+and carbon and oxygen refuse to form carbon dioxide--in other words,
+water vapour and carbon dioxide dissociate and absorb heat in the process
+at certain moderately elevated temperatures. But when 1 atom of solid
+amorphous carbon unites with 1 atom of oxygen to form carbon monoxide,
+29.1 [Footnote: Cf. Chapter VI., page 185.] large calories are produced,
+and carbon monoxide is capable of existence at much higher temperatures
+than either carbon dioxide or water vapour. In any gaseous hydrocarbon,
+again, the carbon exists in the gaseous state, and when 1 atom of the
+hypothetical gaseous carbon combines with 1 atom of oxygen to produce 1
+molecule of carbon monoxide, 68.2 large calories are evolved. Thus while
+solid amorphous carbon emits more heat than a chemically equivalent
+quantity of hydrogen provided it is enabled to combine with its higher
+proportion of oxygen, it emits less if only carbon monoxide is formed;
+but a higher temperature can be attained in the latter case, because the
+carbon monoxide is more permanent or stable. Gaseous carbon, on the other
+hand, emits more heat than an equivalent quantity of hydrogen, [Footnote:
+In a blowpipe flame hydrogen can only burn to gaseous, not liquid,
+water.] even when it is only converted into the monoxide. In other words,
+a gaseous fuel which consists of hydrogen alone can only yield that
+temperature as a maximum at which the speed of the dissociation of the
+water vapour reaches that of the oxidation of the hydrogen; and were
+carbon dioxide the only oxide of carbon, a similar state of affairs would
+be ultimately reached in the flame of a carbonaceous gas. But since in
+the latter case the carbon dioxide does not tend to dissociate
+completely, but only to lose one atom of oxygen, above the limiting
+temperature for the formation of carbon dioxide, carbon monoxide is still
+produced, because there is less dissociating force opposed to its
+formation. Thus at ordinary temperatures the heat of combustion of
+acetylene is 315.7 calories; but at temperatures where water vapour and
+carbon dioxide no longer exist, there is lost to that quantity of 315.7
+calories the heat of combustion of hydrogen (69.0) and twice that of
+carbon monoxide (68.2 x 2 = 136.4); so that above those critical
+temperatures, the heat of combustion of acetylene is only 315.7 - (69.0 +
+136.4) = 110.3. [Footnote: When the heat of combustion of acetylene is
+quoted as 315.7 calories, it is understood that the water formed is
+condensed into the liquid state. If the water remains gaseous, as it must
+do in a flame, the heat of formation is reduced by about 10 calories.
+This does not affect the above calculation, because the heat of
+combustion of hydrogen when the water remains gaseous is similarly 10
+calories less than 69, _i.e._, 59, as mentioned above in the text.
+Deleting the heat of liquefaction of water, the calculation referred to
+becomes 305.7 - (59.0 + l36.4) = 110.3 as before.] This value of 110.3
+calories is clearly made up of the heat of formation of acetylene itself,
+and twice the heat of conversion of carbon into carbon monoxide,
+_i.e._, for diamond carbon, 58.1 + 26.1 x 2 = 110.3; or for
+amorphous carbon, 52.1 + 29.1 x 2 = 110.3. From the foregoing
+considerations, it may be inferred that the acetylene-oxygen blowpipe can
+be regarded as a device for burning gaseous carbon in oxygen; but were it
+possible to obtain carbon in the state of gas and so to lead it into a
+blowpipe, the acetylene apparatus should still be more powerful, because
+in it the temperature would be raised, not only by the heat of formation
+of carbon monoxide, but also by the heat attendant upon the dissociation
+of the acetylene which yields the carbon.
+
+Acetylene requires 2.5 volumes of oxygen to burn it completely; but in
+the construction of an acetylene-oxygen blowpipe the proportion of oxygen
+is kept below this figure, viz., at 1.1 to 1.8 volumes, so that the
+deficiency is left to be made up from the surrounding air. Thus at the
+jet of the blowpipe the acetylene dissociates and its carbon is oxidised,
+at first no doubt to carbon monoxide only, but afterwards to carbon
+dioxide; and round the flame of the gaseous carbon is a comparatively
+cool, though absolutely very hot jacket of hydrogen burning to water
+vapour in a mixture of oxygen and air, which protects the inner zone from
+loss of heat. As just explained, theoretical grounds support the
+conclusions at which Fouche has arrived, viz., that the temperature of
+the acetylene-oxygen blowpipe flame is above that at which hydrogen will
+combine with oxygen to form water, and that it can only be exceeded by
+those found in a powerful electric furnace. As the hydrogen dissociated
+from the acetylene remains temporarily in the free state, the flame of
+the acetylene blowpipe, possesses strong reducing powers; and this,
+coupled probably with an intensity of heat which is practically otherwise
+unattainable, except by the aid of a high-tension electric current,
+should make the acetylene-oxygen blowpipe a most useful piece of
+apparatus for a large variety of metallurgical, chemical, and physical
+operations. In Fouche's earliest attempts to design an acetylene
+blowpipe, the gas was first saturated with a combustible vapour, such as
+that of petroleum spirit or ether, and the mixture was consumed with a
+blast of oxygen in an ordinary coal-gas blow-pipe. The apparatus worked
+fairly well, but gave a flame of varying character; it was capable of
+fusing iron, raised a pencil of lime to a more brilliant degree of
+incandescence than the eth-oxygen burner, and did not deposit carbon at
+the jet. The matter, however, was not pursued, as the blowpipe fed with
+undiluted acetylene took its place. The second apparatus constructed by
+Fouche was the high-pressure blowpipe, the theoretical aspect of which
+has already been studied. In this, acetylene passing through a water-seal
+from a cylinder where it is stored as a solution in acetone (_cf._
+Chapter XI.), and oxygen coming from another cylinder, are each allowed
+to enter the blowpipe at a pressure of 118 to 157 inches of water column
+(_i.e._, 8.7 to 11.6 inches of mercury; 4.2 to 5.7 lb. per square
+inch, or 0.3 to 0.4 atmosphere). The gases mix in a chamber tightly
+packed with porous matter such as that which is employed in the original
+acetylene reservoir, and finally issue from a jet having a diameter of 1
+millimetre at the necessary speed of 100 to 150 metres per second.
+Finding, however, that the need for having the acetylene under pressure
+somewhat limited the sphere of usefulness of his apparatus, Fouche
+finally designed a low-pressure blowpipe, in which only the oxygen
+requires to be in a state of compression, while the acetylene is drawn
+directly from any generator of the ordinary pattern that does not yield a
+gas contaminated with air. The oxygen passes through a reducing valve to
+lower the pressure under which it stands in the cylinder to that of 1 or
+1.5 effective atmosphere, this amount being necessary to inject the
+acetylene and to give the previously mentioned speed of escape from the
+blowpipe orifice. The acetylene is led through a system of long narrow
+tubes to prevent it firing-back.
+
+AUTOGENOUS SOLDERING AND WELDING.--The blowpipe is suitable for the
+welding and for the autogenous soldering or "burning" of wrought or cast
+iron, steel, or copper. An apparatus consuming from 600 to 1000 litres of
+acetylene per hour yields a flame whose inner zone is 10 to 15
+millimetres long, and 3 to 4 millimetres in diameter; it is sufficiently
+powerful to burn iron sheets 8 to 9 millimetres thick. By increasing the
+supply of acetylene in proportion to that of the oxygen, the tip of the
+inner zone becomes strongly luminous, and the flame then tends to
+carburise iron; when the gases are so adjusted that this tip just
+disappears, the flame is at its best for heating iron and steel. The
+consumption of acetylene is about 75 litres per hour for each millimetre
+of thickness in the sheet treated, and the normal consumption of oxygen
+is 1.7 times as much; a joint 6 metres long can be burnt in 1 millimetre
+plate per hour, and one of 1.5 metres in 10 millimetre plate. In certain
+cases it is found economical to raise the metal to dull redness by other
+means, say with a portable forge of the usual description, or with a
+blowpipe consuming coal-gas and air. There are other forms of low-
+pressure blowpipe besides the Fouche, in some of which the oxygen also is
+supplied at low pressure. Apart from the use of cylinders of dissolved
+acetylene, which are extremely convenient and practically indispensable
+when the blowpipe has to be applied in confined spaces (as in repairing
+propeller shafts on ships _in situ_), acetylene generators are now
+made by several firms in a convenient transportable form for providing
+the gas for use in welding or autogenous soldering. It is generally
+supposed that the metal used as solder in soldering iron or steel by this
+method must be iron containing only a trifling proportion of carbon (such
+as Swedish iron), because the carbon of the acetylene carburises the
+metal, which is heated in the oxy-acetylene flame, and would thereby make
+ordinary steel too rich in carbon. But the extent to which the metal used
+is carburised in the flame depends, as has already been indicated, on the
+proper adjustment of the proportion of oxygen to acetylene. Oxy-acetylene
+autogenous soldering or welding is applicable to a great variety of work,
+among which may be mentioned repairs to shafts, locomotive frames,
+cylinders, and to joints in ships' frames, pipes, boilers, and rails. The
+use of the process is rapidly extending in engineering works generally.
+Generators for acetylene soldering or welding must be of ample size to
+meet the quickly fluctuating demands on them and must be provided with
+water-seals, and a washer or scrubber and filter capable of arresting all
+impurities held mechanically in the crude gas, and with a safety vent-
+pipe terminating in the open at a distance from the work in hand. The
+generator must be of a type which affords as little after-generation as
+possible, and should not need recharging while the blowpipe is in use.
+There should be a main tap on the pipe between the generator and the
+blowpipe. It does not appear conclusively established that the gas
+consumed should have been chemically purified, but a purifier of ample
+size and charged with efficient material is undoubtedly beneficial. The
+blowpipe must be designed so that it remains sufficiently cool to prevent
+polymerisation of the acetylene and deposition of the resultant particles
+of carbon or soot within it.
+
+It is important to remember that if a diluent gas, such as nitrogen, is
+present, the superior calorific power of acetylene over nearly all gases
+should avail to keep the temperature of the flame more nearly up to the
+temperature at which hydrogen and oxygen cease to combine. Hence a
+blowpipe fed with air and acetylene would give a higher temperature than
+any ordinary (atmospheric) coal-gas blowpipe, just as, as has been
+explained in Chapter VI., an ordinary acetylene flame has a higher
+temperature than a coal-gas flame. It is likely that a blowpipe fed with
+"Linde-air" (oxygen diluted with less nitrogen than in the atmosphere)
+and acetylene would give as high a limelight effect as the oxy-hydrogen
+or oxy-coal-gas blowpipe.
+
+
+
+CHAPTER X
+
+CARBURETTED ACETYLENE
+
+Now that atmospheric or Bunsen burners for the consumption of acetylene
+for use in lighting by the incandescent system and in heating have been
+so much improved that they seem to be within measurable reach of a state
+of perfection, there appears to be but little use at the present time for
+a modified or diluted acetylene which formerly seemed likely to be
+valuable for heating and certain other purposes. Nevertheless, the facts
+relating to this so-called carburetted acetylene are in no way traversed
+by its failure to establish itself as an active competitor with simple
+acetylene for heating purposes, and since it is conceivable that the
+advantages which from the theoretical standpoint the carburetted gas
+undoubtedly possesses in certain directions may ultimately lead to its
+practical utilisation for special purposes, it has been deemed expedient
+to continue to give in this work an account of the principles underlying
+the production and application of carburetted acetylene.
+
+It has already been explained that acetylene is comparatively a less
+efficient heating agent than it is an illuminating material, because, per
+unit of volume, its calorific power is not so much greater than that of
+coal-gas as is its illuminating capacity. It has also been shown that the
+high upper explosive limit of mixtures of acetylene and air--a limit so
+much higher than the corresponding figure with coal-gas and other gaseous
+fuels--renders its employment in atmospheric burners (either for lighting
+or for heating) somewhat troublesome, or dependent upon considerable
+skill in the design of the apparatus. If, therefore, either the upper
+explosive limit of acetylene could be reduced, or its calorific value
+increased (or both), by mixing with it some other gas or vapour which
+should not seriously affect its price and convenience as a self-luminous
+illuminant, acetylene would compare more favourably with coal-gas in its
+ready applicability to the most various purposes. Such a method has been
+suggested by Heil, and has been found successful on the Continent. It
+consists in adding to the acetylene a certain proportion of the vapour of
+a volatile hydrocarbon, so as to prepare what is called "carburetted
+acetylene." In all respects the method of making carburetted acetylene is
+identical with that of making "air-gas," which was outlined in Chapter
+I., viz., the acetylene coming from an ordinary generating plant is led
+over or through a mass of petroleum spirit, or other similar product, in
+a vessel which exposes the proper amount of superficial area to the
+passing gas. In all respects save one the character of the product is
+similar to that of air-gas, _i.e._, it is a mixture of a permanent
+gas with a vapour; the vapour may possibly condense in part within the
+mains if they are exposed to a falling temperature, and if the product is
+to be led any considerable distance, deposition of liquid may occur
+(conceivably followed by blockage of the mains) unless the proportion of
+vapour added to the gas is kept below a point governed by local climatic
+and similar conditions. But in one most important respect carburetted
+acetylene is totally different from air-gas: partial precipitation of
+spirit from air-gas removes more or less of the solitary useful
+constituent of the material, reducing its practical value, and causing
+the residue to approach or overpass its lower explosive limit (_cf._
+Chapter I.); partial removal of spirit from carburetted acetylene only
+means a partial reconversion of the material into ordinary acetylene,
+increasing its natural illuminating power, lowering its calorific
+intensity somewhat, and causing the residue to have almost its primary
+high upper explosive limit, but essentially leaving its lower explosive
+limit unchanged. Thus while air-gas may conceivably become inefficient
+for every purpose if supplied from any distance in very cold weather, and
+may even pass into a dangerous explosive within the mains; carburetted
+acetylene can never become explosive, can only lose part of its special
+heating value, and will actually increase in illuminating power.
+
+It is manifest that, like air-gas, carburetted acetylene is of somewhat
+indefinite composition, for the proportion of vapour, and the chemical
+nature of that vapour, may vary. 100 litres of acetylene will take up 40
+grammes of petroleum spirit to yield 110 litres of carburetted acetylene
+evidently containing 9 per cent. of vapour, or 100 litres of acetylene
+may be made to absorb as much as 250 grammes of spirit yielding 200
+litres of carburetted acetylene containing 50 per cent. of vapour; while
+the petroleum spirit may be replaced, if prices are suitable, by benzol
+or denatured alcohol.
+
+The illuminating power of acetylene carburetted with petroleum spirit has
+been examined by Caro, whose average figures, worked out in British
+units, are:
+
+ ILLUMINATING POWER OF CARBURETTED ACETYLENE.
+ HALF-FOOT BURNERS.
+
+ _Self-luminous._ | _Incandescent_
+1 litre = 1.00 candle. | 1 litre = 3.04 candles.
+1 cubic foot = 28.4 candles. | 1 cubic foot = 86.2 candles.
+1 candle = 1.00 litre. | 1 candle = 0.33 litre.
+1 candle = 0.035 cubic foot. | 1 candle = 0.012 cubic foot.
+
+Those results may be compared with those referring to air-gas, which
+emits in incandescent burners from 3.0 to 12.4 candles per cubic foot
+according to the amount of spirit added to the air and the temperature to
+which the gas is exposed.
+
+The calorific values of carburetted acetylene (Caro), and those of other
+gaseous fuels are:
+
+ Large Calories per
+ _ Cubic Foot.
+ | (Lewes) . 320
+ | (Gand) . 403
+ Ordinary acetylene . . | (Heil) . 365
+ | ___
+ |_Mean . . 363
+
+ | Maximum . 680
+ Carburetted acetylene . . | Minimum . 467
+ (petroleum spirit) | ___
+ |_Mean . . 573
+
+ Carburetted acetylene (50 per cent. benzol by volume) 685
+ Carburetted acetylene (50 per cent. alcohol by volume) 364
+ Coal-gas (common, unenriched) . . . . . 150
+ _
+ | Maximum . 178
+ Air-gas, self-luminous flame | Minimum . 57
+ | ___
+ |_Mean . . . 114
+ _
+ | Maximum . 26
+ Air-gas, non-luminous flame | Minimum . 18
+ | ___
+ |_Mean . . . 22
+
+ Water-gas (Strache) from coke . . . . . 71
+ Mond gas (from bituminous coal) . . . . . 38
+ Semi-water-gas from coke or anthracite . . . 36
+ Generator (producer) gas . . . . . . 29
+
+
+Besides its relatively low upper explosive limit, carburetted acetylene
+exhibits a higher temperature of ignition than ordinary acetylene, which
+makes it appreciably safer in presence of a naked light. It also
+possesses a somewhat lower flame temperature and a slower speed of
+propagation of the explosive wave when mixed with air. These data are:
+
+ ______________________________________________________________________
+| | | | |
+| | Explosive | Temperature. | |
+| | Limits. | Degrees C. | Explosive |
+| |19 mm. Tube. | | Explosive |
+| |_____________|__________________| Wave. |
+| | | | | | Metres per |
+| | | |Of Igni-| | Second. |
+| |Lower.|Upper.| tion. |Of Flame.| |
+|________________________|______|______|________|_________|____________|
+| | | | | | |
+| Acetylene (theoretical)| --- | --- | --- |1850-2420| --- |
+| " (observed) | 3.35 | 52.3 | 480 |1630-2020| 0.18-100 |
+| Carburetted \ from | 2.5 | 10.2 | 582 | 1620 | 3.2 |
+| acetylene / . . to | 5.4 | 30.0 | 720 | 1730 | 5.3 |
+| Carburetted acetylene\ | 3.4 | 22.0 | --- | 1820 | 1.3 |
+| (benzol) . . . / | | | | | |
+| Carburetted acetylene\ | 3.1 | 12.0 | --- | 1610 | 1.1 |
+| (alcohol) . . . / | | | | | |
+| Air-gas, self-luminous\|15.0 | 50.0 | --- |1510-1520| --- |
+| flame . . . . /| | | | | |
+| Coal-gas . . . | 7.9 | 19.1 | 600 | --- | --- |
+|________________________|______|______|________|_________|____________|
+
+In making carburetted acetylene, the pressure given by the ordinary
+acetylene generator will be sufficient to drive the gas through the
+carburettor, and therefore there will be no expense involved beyond the
+cost of the spirit vaporised. Thus comparisons may fairly be made between
+ordinary and carburetted acetylene on the basis of material only, the
+expense of generating the original acetylene being also ignored. In Great
+Britain the prices of calcium carbide, petroleum spirit, and 90s benzol
+delivered in bulk in country places may be taken at 15L per ton, and
+1s. per gallon respectively, petroleum spirit having a specific
+gravity of 0.700 and benzol of 0.88. On this basis, a unit volume (100
+cubic metres) of plain acetylene costs 1135d., of "petrolised"
+acetylene containing 66 per cent. of acetylene costs 1277d., and
+of "benzolised" acetylene costs 1180d. In other words, 100 volumes
+of plain acetylene, 90 volumes of petrolised acetylene, and 96 volumes of
+benzolised acetylene are of equal pecuniary value. Employing the data
+given in previous tables, it appears that 38.5 candles can be won from
+plain acetylene in a self-luminous burner, and 103 candles therefrom in
+an incandescent burner at the same price as 25.5-29.1 and 78-87 candles
+can be obtained from carburetted acetylene; whence it follows that at
+English prices petrolised acetylene is more expensive as an illuminant in
+either system of combustion than the simple gas, while benzolised
+acetylene, burnt under the mantle only, is more nearly equal to the
+simple gas from a pecuniary aspect. But considering the calorific value,
+it appears that for a given sum of money only 363 calories can be
+obtained from plain acetylene, while petrolised acetylene yields 516, and
+benzolised acetylene 658; so that for all heating or cooking purposes
+(and also for driving small motors) carburetted acetylene exhibits a
+notable economy. Inasmuch as the partial saturation of acetylene with any
+combustible vapour is an operation of extreme simplicity, requiring no
+power or supervision beyond the occasional recharging of the carburettor,
+it is manifest that the original main coming from the generator supplying
+any large establishment where much warming, cooking (or motor driving)
+might conveniently be done with the gas could be divided within the
+plant-house, one branch supplying all, or nearly all, the lighting
+burners with plain acetylene, and the other branch communicating with a
+carburettor, so that all, or nearly all, the warming and cooking stoves
+(and the motor) should be supplied with the more economical carburetted
+acetylene. Since any water pump or similar apparatus would be in an
+outhouse or basement, and the most important heating stove (the cooker)
+be in the kitchen, such an arrangement would be neither complicated nor
+involve a costly duplication of pipes.
+
+It follows from the fact that even a trifling proportion of vapour
+reduces the upper limit of explosibility of mixtures of acetylene with
+air, that the gas may be so lightly carburetted as not appreciably to
+suffer in illuminating power when consumed in self-luminous jets, and yet
+to burn satisfactorily in incandescent burners, even if it has been
+generated in an apparatus which introduces some air every time the
+operation of recharging is performed. To carry out this idea, Caro has
+suggested that 5 kilos. of petroleum spirit should be added to the
+generator water for every 50 cubic metres of gas evolved, _i.e._, 1
+lb. per 160 cubic feet, or, say, 1 gallon per 1000 cubic feet, or per 200
+lb. of carbide decomposed. Caro proposed this addition in the case of
+central installations supplying a district where the majority of the
+consumers burnt the gas in self-luminous jets, but where a few preferred
+the incandescent system; but it is clearly equally suitable for
+employment in all private plants of sufficient magnitude.
+
+A lowering of the upper limit of explosibility is also produced by the
+presence of the acetone which remains in acetylene when obtained from a
+cylinder holding the compressed gas (_cf._ Chapter XI.). According
+to Wolff and Caro such gas usually carries with it from 30 to 60 grammes
+of acetone vapour per cubic metre, _i.e._, 1.27 grammes per cubic
+foot on an average; and this amount reduces the upper limit of
+explosibility by about 16 per cent., so that to this extent the gas
+behaves more smoothly in an incandescent burner of imperfect design.
+
+Lepinay has described some experiments on the comparative technical value
+of ordinary acetylene, carburetted acetylene, denatured alcohol and
+petroleum spirit as fuels for small explosion engines. One particular
+motor of 3 (French) h.p. consumed 1150 grammes of petroleum spirit per
+hour at full load; but when it was supplied with carburetted acetylene
+its consumption fell to 150 litres of acetylene and 700 grammes of spirit
+(specific gravity 0.680). A 1-1/4 h.p. engine running light required 48
+grammes of 90 per cent. alcohol per horse-power-hour and 66 litres of
+acetylene; at full load it took 220 grammes of alcohol and 110 litres of
+acetylene. A 6 h.p. engine at full load required 62 litres of acetylene
+carburetted with 197 grammes of petroleum spirit per horse-power-hour
+(uncorrected); while a similar motor fed with low-grade Taylor fuel-gas
+took 1260 litres per horse-power-hour, but on an average developed the
+same amount of power from 73 litres when 10 per cent. of acetylene was
+added to the gas. Lepinay found that with pure acetylene ignition of the
+charge was apt to be premature; and that while the consumption of
+carburetted acetylene in small motors still materially exceeded the
+theoretical, further economics could be attained, which, coupled with the
+smooth and regular running of an engine fed with the carburetted gas,
+made carburetted acetylene distinctly the better power-gas of the two.
+
+
+
+CHAPTER XI
+
+COMPRESSED AND DISSOLVED ACETYLENE--MIXTURES WITH OTHER GASES
+
+In all that was said in Chapters II., III., IV., and V. respecting the
+generation and employment of acetylene, it was assumed that the gas would
+be produced by the interaction of calcium carbide and water, either by
+the consumer himself, or in some central station delivering the acetylene
+throughout a neighbourhood in mains. But there are other methods of using
+the gas, which have now to be considered.
+
+COMPRESSED ACETYLENE.--In the first place, like all other gases,
+acetylene is capable of compression, or even of conversion into the
+liquid state; for as a gas, the volume occupied by any given weight of it
+is not fixed, but varies inversely with the pressure under which it is
+stored. A steel cylinder, for instance, which is of such size as to hold
+a cubic foot of water, also holds a cubic foot of acetylene at
+atmospheric pressure, but holds 2 cubic feet if the gas is pumped into it
+to a pressure of 2 atmospheres, or 30 lb. per square inch; while by
+increasing the pressure to 21.53 atmospheres at 0 deg. C. (Ansdell, Willson
+and Suckert) the gas is liquefied, and the vessel may then contain 1
+cubic foot of liquid acetylene, which is equal to some 400 cubic feet of
+gaseous acetylene at normal pressure. It is clear that for many purposes
+acetylene so compressed or liquefied would be convenient, for if the
+cylinders could be procured ready charged, all troubles incidental to
+generation would be avoided. The method, however, is not practically
+permissible; because, as pointed out in Chapters II. and VI., acetylene
+does not safely bear compression to a point exceeding 2 atmospheres; and
+the liability to spontaneous dissociation or explosion in presence of
+spark or severe blow, which is characteristic of compressed gaseous
+acetylene, is greatly enhanced if compression has been pushed to the
+point of liquefaction.
+
+However, two methods of retaining the portability and convenience of
+compressed acetylene with complete safety have been discovered. In one,
+due to the researches of Claude and Hess, the gas is pumped under
+pressure into acetone, a combustible organic liquid of high solvent
+power, which boils at 56 deg. C. As the solvent capacity of most liquids for
+most gases rises with the pressure, a bottle partly filled with acetone
+may be charged with acetylene at considerable effective pressure until
+the vessel contains much more than its normal quantity of gas; and when
+the valve is opened the surplus escapes, ready for employment, leaving
+the acetone practically unaltered in composition or quantity, and fit to
+receive a fresh charge of gas. In comparison with liquefied acetylene,
+its solution in acetone under pressure is much safer; but since the
+acetone expands during absorption of gas, the bottle cannot be entirely
+filled with liquid, and therefore either at first, or during consumption
+(or both), above the level of the relatively safe solution, the cylinder
+contains a certain quantity of gaseous acetylene, which is compressed
+above its limit of safety. The other method consists in pumping acetylene
+under pressure into a cylinder apparently quite full of some highly
+porous solid matter, like charcoal, kieselguhr, unglazed brick, &c. This
+has the practical result that the gas is held under a high state of
+compression, or possibly as a liquid, in the minute crevices of the
+material, which are almost of insensible magnitude; or it may be regarded
+as stored in vessels whose diameter is less than that in which an
+explosive wave can be propagated (_cf._ Chapter VI.).
+
+DISSOLVED ACETYLENE.--According to Fouche, the simple solution of
+acetylene in acetone has the same coefficient of expansion by heat as
+that of pure acetone, viz., 0.0015; the corresponding coefficient of
+liquefied acetylene is 0.007 (Fouche), or 0.00489 (Ansdell) _i.e._,
+three or five times as much. The specific gravity of liquid acetylene is
+0.420 at 16.4 deg. C. (Ansdell), or 0.528 at 20.6 deg. C. (Willson and Suckert);
+while the density of acetylene dissolved in acetone is 0.71 at 15 deg. C.
+(Claude). The tension of liquefied acetylene is 21.53 atmospheres at 0 deg.
+C., and 39.76 atmospheres at 20.15 deg. C. (Ansdell); 21.53 at 0 deg. C., and
+39.76 at 19.5 deg. C. (Willson and Suckert); or 26.5 at 0 deg. C., and 42.8 at
+20.0 deg. C. (Villard). Averaging those results, it may be said that the
+tension rises from 23.2 atmospheres at 0 deg. C. to 40.77 at 20 deg. C., which is
+an increment of 1/26 or 0.88 atmosphere, per 1 deg. Centigrade; while, of
+course, liquefied acetylene cannot be kept at all at a temperature of 0 deg.
+unless the pressure is 21 atmospheres or upwards. The solution of
+acetylene in acetone can be stored at any pressure above or below that of
+the atmosphere, and the extent to which the pressure will rise as the
+temperature increases depends on the original pressure. Berthelot and
+Vieille have shown that when (_a_) 301 grammes of acetone are
+charged with 69 grammes of acetylene, a pressure of 6.74 atmospheres at
+14.0 deg. C. rises to 10.55 atmospheres at 35.7 deg. C.; (_b_) 315 grammes
+of acetone are charged with 118 grammes of acetylene, a pressure of 12.25
+atmospheres at 14.0 deg. C. rises to 19.46 at 36.0 deg. C.; (_c_) 315
+grammes of acetone are charged with 203 grammes of acetylene, a pressure
+of 19.98 atmospheres at 13.0 deg. C. rises to 30.49 at 36.0 deg. C. Therefore in
+(_a_) the increase in pressure is 0.18 atmosphere, in (_b_)
+O.33 atmosphere, and in (_c_) 0.46 atmosphere per 1 deg. Centigrade
+within the temperature limits quoted. Taking case (_b_) as the
+normal, it follows that the increment in pressure per 1 deg. C. is 1/37
+(usually quoted as 1/30); so that, measured as a proportion of the
+existing pressure, the pressure in a closed vessel containing a solution
+of acetylene in acetone increases nearly as much (though distinctly less)
+for a given rise in temperature as does the pressure in a similar vessel
+filled with liquefied acetylene, but the absolute increase is roughly
+only one-third with the solution as with the liquid, because the initial
+pressure under which the solution is stored is only one-half, or less,
+that at which the liquefied gas must exist.
+
+Supposing, now, that acetylene contained in a closed vessel, either as
+compressed gas, as a solution in acetone, or as a liquid, were brought to
+explosion by spark or shock, the effects capable of production have to be
+considered. Berthelot and Vieille have shown that if gaseous acetylene is
+stored at a pressure of 11.23 kilogrammes per square centimetre,
+[Footnote: 1 kilo. per sq. cm. is almost identical with 1 atmosphere, or
+15 lb. per sq. inch.] the pressure after explosion reaches 92.33
+atmospheres on an average, which is an increase of 8.37 times the
+original figure; if the gas is stored at 21.13 atmospheres, the mean
+pressure after explosion is 213.15 atmospheres, or 10.13 times the
+original amount. If liquid acetylene is tested similarly, the original
+pressure, which must clearly be more than 21.53 atmospheres (Ansdell) at
+0 deg. C., may rise to 5564 kilos, per square centimetre, as Berthelot and
+Vieille observed when a steel bomb having a capacity of 49 c.c. was
+charged with 18 grammes of liquefied acetylene. In the case of the
+solution in acetone, the magnitudes of the pressures set up are of two
+entirely different orders according as the original pressure 20
+atmospheres or somewhat less; but apart from this, they vary considerably
+with the extent to which the vessel is filled with the liquid, and they
+also depend on whether the explosion is produced in the solution or in
+the gas space above. Taking the lower original pressure first, viz., 10
+atmospheres, when a vessel was filled with solution to 33 per cent. of
+its capacity, the pressure after explosion reached about 95 atmospheres
+if the spark was applied to the gas space; but attained 117.4 atmospheres
+when the spark was applied to the acetone. When the vessel was filled 56
+per cent. full, the pressures after explosion reached about 89, or 155
+atmospheres, according as the gas or the liquid was treated with the
+spark. But when the original pressure was 20 atmospheres, and the vessel
+was filled to 35 per cent. of its actual capacity with solution, the
+final pressures ranged from 303 to 568 atmospheres when the gas was
+fired, and from 2000 to 5100 when the spark was applied to the acetone.
+Examining these figures carefully, it will be seen that the phenomena
+accompanying the explosion of a solution of acetylene in acetone resemble
+those of the explosion of compressed gaseous acetylene when the original
+pressure under which the solution is stored is about 10 atmospheres; but
+resemble those of the explosion of liquefied acetylene when the original
+pressure of the solution reaches 20 atmospheres, this being due to the
+fact that at an original pressure of 10 atmospheres the acetone itself
+does not explode, but, being exothermic, rather tends to decrease the
+severity of the explosion; whereas at an original pressure of 20
+atmospheres the acetone does explode (or burn), and adds its heat of
+combustion to the heat evolved by the acetylene. Thus at 10 atmospheres
+the presence of the acetone is a source of safety; but at 20 atmospheres
+it becomes an extra danger.
+
+Since sound steel cylinders may easily be constructed to boar a pressure
+of 250 atmospheres, but would be burst by a pressure considerably less
+than 5000 atmospheres, it appears that liquefied acetylene and its
+solution in acetone at a pressure of 20 atmospheres are quite unsafe; and
+it might also seem that both the solution at a pressure of 10 atmospheres
+and the simple gas compressed to the same limit should be safe. But there
+is an important difference here, in degree if not in kind, because, given
+a cylinder of known capacity containing (1) gaseous acetylene compressed
+to 10 atmospheres, or (2) containing the solution at the same pressure,
+if an explosion were to occur, in case (1) the whole contents would
+participate in the decomposition, whereas in case (2), as mentioned
+already, only the small quantity of gaseous acetylene above the solution
+would be dissociated.
+
+It is manifest that of the three varieties of compressed acetylene now
+under consideration, the solution in acetone is the only one fit for
+general employment; but it exhibits the grave defects (_a_) that the
+pressure under which it is prepared must be so small that the pressure in
+the cylinders can never approach 20 atmospheres in the hottest weather or
+in the hottest situation to which they may be exposed, (_b_) that
+the gas does not escape smoothly enough to be convenient from large
+vessels unless those vessels are agitated, and (_c_) that the
+cylinders must always be used in a certain position with the valve at the
+top, lest part of the liquid should run out into the pipes. For these
+reasons the simple solution of acetylene in acetone has not become of
+industrial importance; but the processes of absorbing either the gas, or
+better still its solution in acetone, in porous matter have already
+achieved considerable success. Both methods have proved perfectly safe
+and trustworthy; but the combination of the acetone process with the
+porous matter makes the cylinders smaller per unit volume of acetylene
+they contain. Several varieties of solid matter appear to work
+satisfactorily, the only essential feature in their composition being
+that they shall possess a proper amount of porosity and be perfectly free
+from action upon the acetylene or the acetone (if present). Lime does
+attack acetone in time, and therefore it is not a suitable ingredient of
+the solid substance whenever acetylene is to be compressed in conjunction
+with the solvent; so that at present either a light brick earth which has
+a specific gravity of 0.5 is employed, or a mixture of charcoal with
+certain inorganic salts which has a density of 0.3, and can be introduced
+through a small aperture into the cylinder in a semi-fluid condition.
+Both materials possess a porosity of 80 per cent., that is to say, when a
+cylinder is apparently filled quite full, only 20 per cent, of the space
+is really occupied by the solid body, the remaining 80 per cent, being
+available for holding the liquid or the compressed gas. If all
+comparisons as to degree of explosibility and effects of explosion are
+omitted, an analogy may be drawn between liquefied acetylene or its
+compressed solution in acetone and nitroglycerin, while the gas or
+solution of the gas absorbed in porous matter resembles dynamite.
+Nitroglycerin is almost too treacherous a material to handle, but as an
+explosive (which in reason absorbed or dissolved acetylene is not)
+dynamite is safe, and even requires special arrangements to explode it.
+
+In Paris, where the acetone process first found employment on a large
+scale, the company supplying portable cylinders to consumers uses large
+storage vessels filled, as above mentioned, apparently full of porous
+solid matter, and also charged to about 43 per cent, of their capacity
+with acetone, thus leaving about 37 per cent. of the apace for the
+expansion which occurs as the liquid takes up the gas. Acetylene is
+generated, purified, and thoroughly dried according to the usual methods;
+and it is then run through a double-action pump which compresses it first
+to a pressure of 3.5 kilos., next to a pressure of 3.5 x 3.5 = 12 kilos,
+per square centimetre, and finally drives it into the storage vessels.
+Compression is effected in two stages, because the process is accompanied
+by an evolution of much heat, which might cause the gas to explode during
+the operation; but since the pump is fitted with two cylinders, the
+acetylene can be cooled after the first compression. The storage vessels
+then contain 100 times their apparent volume of acetylene; for as the
+solubility of acetylene in acetone at ordinary temperature and pressure
+is about 25 volumes of gas in 1 of liquid, a vessel holding 100 volumes
+when empty takes up 25 x 43 = 1000 volumes of acetylene roughly at
+atmospheric pressure; which, as the pressure is approximately 10
+atmospheres, becomes 1000 x 10 = 10,000 volumes per 100 normal capacity,
+or 100 times the capacity of the vessel in terms of water. From these
+large vessels, portable cylinders of various useful dimensions, similarly
+loaded with porous matter and acetone, are charged simply by placing them
+in mutual contact, thus allowing the pressure and the surplus gas to
+enter the small one; a process which has the advantage of renewing the
+small quantity of acetone vaporised from the consumers' cylinders as the
+acetylene is burnt (for acetone is somewhat volatile, cf. Chapter X.), so
+that only the storage vessels ever need to have fresh solvent introduced.
+
+Where it is procurable, the use of acetylene compressed in this fashion
+is simplicity itself; for the cylinders have only to be connected with
+the house service-pipes through a reducing valve of ordinary
+construction, set to give the pressure which the burners require. When
+exhausted, the bottle is simply replaced by another. Manifestly, however,
+the cost of compression, the interest on the value of the cylinders, and
+the carriage, &c., make the compressed gas more expensive per unit of
+volume (or light) than acetylene locally generated from carbide and
+water; and indeed the value of the process does not lie so much in the
+direction of domestic illumination as in that of the lighting, and
+possibly driving, of vehicles and motor-cars--more especially in the
+illumination of such vehicles as travel constantly, or for business
+purposes, over rough road surfaces and perform mostly out-and-home
+journeys. Nevertheless, absorbed acetylene may claim close attention for
+one department of household illumination, viz., the portable table-lamp;
+for the base of such an apparatus might easily be constructed to imitate
+the acetone cylinder, and it could be charged by simple connexion with a
+larger one at intervals. In this way the size of the lamp for a given
+number of candle-hours would be reduced below that of any type of actual
+generator, and the troubles of after-generation, always more or less
+experienced in holderless generators, would be entirely done away with.
+Dissolved acetylene is also very useful for acetylene welding or
+autogenous soldering.
+
+The advantages of compressed and absorbed acetylene depend on the small
+bulk and weight of the apparatus per unit of light, on the fact that no
+amount of agitation can affect the evolution of gas (as may happen with
+an ordinary acetylene generator), on the absence of any liquid which may
+freeze in winter, and on there being no need for skilled attention except
+when the cylinders are being changed. These vessels weigh between 2.5 and
+3 kilos, per 1 litre capacity (normal) and since they are charged with
+100 times their apparent volume of acetylene, they may be said to weigh 1
+kilo, per 33 litres of available acetylene, or roughly 2 lb. per cubic
+foot, or, again, if half-foot burners are used, 2 lb. per 36 candle-
+hours. According to Fouche, if electricity obtained from lead
+accumulators is compared with acetylene on the basis of the weight of
+apparatus needed to evolve a certain quantify of light, 1 kilo, of
+acetylene cylinder is equal to 1.33 kilos, of lead accumulator with arc
+lamps, or to 4 kilos. of accumulator with glow lamps; and moreover the
+acetylene cylinder can be charged and discharged, broadly speaking, as
+quickly or as slowly as may be desired; while, it may be added, the same
+cylinder will serve one or more self-luminous jets, one or more
+incandescent burners, any number and variety of heating apparatus,
+simultaneously or consecutively, at any pressure which may be required.
+From the aspect of space occupied, dissolved acetylene is not so
+concentrated a source of artificial light as calcium carbide; for 1
+volume of granulated carbide is capable of omitting as much light as 4
+volumes of compressed gas; although, in practice, to the 1 volume of
+carbide must be added that of the apparatus in which it is decomposed.
+
+LIQUEFIED ACETYLENE.--In most civilised countries the importation,
+manufacture, storage, and use of liquefied acetylene, or of the gas
+compressed to more than a fraction of one effective atmosphere, is quite
+properly prohibited by law. In Great Britain this has been done by an
+Order in Council dated November 26, 1897, which specifies 100 inches of
+water column as the maximum to which compression may be pushed. Power
+being retained, however, to exempt from the order any method of
+compressing acetylene that might be proved safe, the Home Secretary
+issued a subsequent Order on March 28, 1898, permitting oil-gas
+containing not more than 20 per cent, by volume of acetylene (see below)
+to be compressed to a degree not exceeding 150 lb. per square inch,
+_i.e._, to about 10 atmospheres, provided the gases are mixed
+together before compression; while a third Order, dated April 10, 1901,
+allows the compression of acetylene into cylinders filled as completely
+as possible with porous matter, with or without the presence of acetone,
+to a pressure not exceeding 150 lb. per square inch provided the
+cylinders themselves have been tested by hydraulic pressure for at least
+ten minutes to a pressure not less than double [Footnote: In France the
+cylinders are tested to six times and in Russia to five times their
+working pressure.] that which it is intended to use, provided the solid
+substance is similar in every respect to the samples deposited at the
+Home Office, provided its porosity does not exceed 80 per cent., provided
+air is excluded from every part of the apparatus before the gas is
+compressed, provided the quantity of acetone used (if used at all) is not
+sufficient to fill the porosity of the solid, provided the temperature is
+not permitted to rise during compression, and provided compression only
+takes place in premises approved by H.M.'s Inspectors of Explosives.
+
+DILUTED ACETYLENE.--Acetylene is naturally capable of admixture or
+dilution with any other gas or vapour; and the operation may be regarded
+in either of two ways; (1) as a, means of improving the burning qualities
+of the acetylene itself, or (2) as a means of conferring upon some other
+gas increased luminosity. In the early days of the acetylene industry,
+generation was performed in so haphazard a fashion, purification so
+generally omitted, and the burners were so inefficient, that it was
+proposed to add to the gas a comparatively small proportion of some other
+gaseous fluid which should be capable of making it burn without
+deposition of carbon while not seriously impairing its latent
+illuminating power. One of the first diluents suggested was carbon
+dioxide (carbonic acid gas), because this gas is very easy and cheap to
+prepare; and because it was stated that acetylene would bear an addition
+of 5 or even 8 per cent, of carbon dioxide and yet develop its full
+degree of luminosity. This last assertion requires substantiation; for it
+is at least a grave theoretical error to add a non-inflammable gas to a
+combustible one, as is seen in the lower efficiency of all flames when
+burning in common air in comparison with that which they exhibit in
+oxygen; while from the practical aspect, so harmful is carbon dioxide in
+an illuminating gas, that coal-gas and carburetted water-gas are
+frequently most rigorously freed from it, because a certain gain in
+illuminating power may often thus be achieved more cheaply than by direct
+enrichment of the gas by addition of hydrocarbons. Being prepared from
+chalk and any cheap mineral acid, hydrochloric by preference, in the
+cold, carbon dioxide is so cheap that its price in comparison with that
+of acetylene is almost _nil_; and therefore, on the above
+assumption, 105 volumes of diluted acetylene might be made essentially
+for the same price as 100 volumes of neat acetylene, and according to
+supposition emit 5 per cent. more light per unit of volume.
+
+It is reported that several railway trains in Austria are regularly
+lighted with acetylene containing 0.4 to 1.0 per cent. of carbon dioxide
+in order to prevent deposition of carbon at the burners. The gas is
+prepared according to a patent process which consists in adding a certain
+proportion of a "carbonate" to the generator water. In the United
+Kingdom, also, there are several installations supplying an acetylene
+diluted with carbon dioxide, the gas being produced by putting into that
+portion of a water-to-carbide generator which lies nearest to the water-
+supply some solid carbonate like chalk, and using a dilute acid to attack
+the material. Other inventors have proposed placing a solid acid, like
+oxalic, in the former part of a generator and decomposing it with a
+carbonate solution; or they have suggested putting into the generator a
+mixture of a solid acid and a solid soluble carbonate, and decomposing it
+with plain water.
+
+Clearly, unless the apparatus in which such mixtures as these are
+intended to be prepared is designed with considerable care, the amount of
+carbon dioxide in the gas will be liable to vary, and may fall to zero.
+If any quantity of carbide present has been decomposed in the ordinary
+way, there will be free calcium hydroxide in the generator; and if the
+carbon dioxide comes into contact with this, it will be absorbed, unless
+sufficient acid is employed to convert the calcium carbonate (or
+hydroxide) into the corresponding normal salt of calcium. Similarly,
+during purification, a material containing any free lime would tend to
+remove the carbon dioxide, as would any substance which became alkaline
+by retaining the ammonia of the crude gas.
+
+It cannot altogether be granted that the value of a process for diluting
+acetylene with carbon dioxide has been established, except in so far as
+the mere presence of the diluent may somewhat diminish the tendency of
+the acetylene to polymerise as it passes through a hot burner (_cf._
+Chapter VIII.). Certainly as a fuel-gas the mixture would be less
+efficient, and the extra amount of carbon dioxide produced by each flame
+is not wholly to be ignored. Moreover, since properly generated and
+purified acetylene can be consumed in proper burners without trouble, all
+reason for introducing carbon dioxide has disappeared.
+
+MIXTURES OF ACETYLENE AND AIR.--A further proposal for diluting acetylene
+was the addition to it of air. Apart from questions of explosibility,
+this method has the advantage over that of adding carbon dioxide that the
+air, though not inflammable, is, in virtue of its contained oxygen, a
+supporter of combustion, and is required in a flame; whereas carbon
+dioxide is not only not a supporter of combustion, but is actually a
+product thereof, and correspondingly more objectionable. According to
+some experiments carried out by Dufour, neat acetylene burnt under
+certain conditions evolved between 1.0 and 1.8 candle-power per litre-
+hour; a mixture of 1 volume of acetylene with 1 volume of air evolved 1.4
+candle-power; a mixture of 1 volume of acetylene with 1.2 volumes of air,
+2.25 candle-power; and a mixture of 1 volume of acetylene with 1.3
+volumes of air, 2.70 candle-power per litre-hour of acetylene in the
+several mixtures. Averaging the figures, and calculating into terms of
+acetylene (only) burnt, Dufour found neat acetylene to develop 1.29
+candle-power per litre-hour, and acetylene diluted with air to develop
+1.51 candle-power. When, however, allowance is made for the cost and
+trouble of preparing such mixtures the advantage of the process
+disappears; and moreover it is accompanied by too grave risks, unless
+conducted on a largo scale and under most highly skilled supervision, to
+be fit for general employment.
+
+Fouche, however, has since found the duty, per cubic foot of neat
+acetylene consumed in a twin injector burner at the most advantageous
+rate of 3.2 inches, to be as follows for mixtures with air in the
+proportions stated:
+
+Percentage of air 0 17 27 33.5
+Candles per cubic feet 38.4 36.0 32.8 26.0
+
+At lower pressures, the duty of the acetylene when diluted appears to be
+relatively somewhat higher. Figures which have been published in regard
+to a mixture of 30 volumes of air and 70 volumes of acetylene obtained by
+a particular system of producing such a mixture, known as the "Molet-
+Boistelle," indicate that the admixture of air causes a slight increase
+in the illuminating duty obtained from the acetylene in burners of
+various sizes. The type of burner and the pressure employed in these
+experiments were not, however, stated. This system has been used at
+certain stations on the "Midi" railway in France. Nevertheless even where
+the admixture of air to acetylene is legally permissible, the risk of
+obtaining a really dangerous product and the nebulous character of the
+advantages attainable should preclude its adoption.
+
+In Great Britain the manufacture, importation, storage, and use of
+acetylene mixed with air or oxygen, in all proportions and at all
+pressures, with or without the presence of other substances, is
+prohibited by an Order in Council dated July 1900; to which prohibition
+the mixture of acetylene and air that takes place in a burner or
+contrivance in which the mixture is intended to be burnt, and the
+admixture of air with acetylene that may unavoidably occur in the first
+use or recharging of an apparatus (usually a water-to-carbide generator),
+properly designed and constructed with a view to the production of pure
+acetylene, are the solitary exceptions.
+
+MIXED CARBIDES.--In fact the only processes for diluting acetylene which
+possess real utility are that of adding vaporised petroleum spirit or
+benzene to the gas, as was described in Chapter X. under the name of
+carburetted acetylene, and one other possible method of obtaining a
+diluted acetylene directly from the gas-generator, to which a few words
+will now be devoted. [Footnote: Mixtures of acetylene with relatively
+large proportions of other illuminating gases, such as are referred to on
+subsequent pages, are also, from one aspect, forms of diluted acetylene.]
+Calcium carbide is only one particular specimen of a large number of
+similar metallic compounds, which can be prepared in the electric
+furnace, or otherwise. Some of those carbides yield acetylene when
+treated with water, some are not attacked, some give liquid products, and
+some yield methane, or mixtures of methane and hydrogen. Among the latter
+is manganese carbide. If, then, a mixture of manganese carbide and
+calcium carbide is put into an ordinary acetylene generator, the gas
+evolved will be a mixture of acetylene with methane and hydrogen in
+proportions depending upon the composition of the carbide mixture. It is
+clear that a suitable mixture of the carbides might be made by preparing
+them separately and bulking the whole in the desired proportions; while
+since manganese carbide can be won in the electric furnace, it might be
+feasible to charge into such a furnace a mixture of lime, coke, and
+manganese oxide calculated to yield a simple mixture of the carbides or a
+kind of double carbide. Following the lines which have been adopted in
+writing the present book, it is not proposed to discuss the possibility
+of making mixed carbides; but it may be said in brief that Brame and
+Lewes have carried out several experiments in this direction, using
+charges of lime and coke containing (_a_) up to 20 per cent. of
+manganese oxide, and (_b_) more than 60 per cent. of manganese
+oxide. In neither case did they succeed in obtaining a material which
+gave a mixture of acetylene and methane when treated with water; in case
+(_a_) they found the gas to be practically pure acetylene, so that
+the carbide must have been calcium carbide only; in case (_b_) the
+gas was mainly methane and hydrogen, so that the carbide must have been
+essentially that of manganese alone. Mixed charges containing between 20
+and 60 per cent. of manganese oxide remain to be studied; but whether
+they would give mixed carbides or no, it would be perfectly simple to mix
+ready-made carbides of calcium and manganese together, if any demand for
+a diluted acetylene should arise on a sufficiently large scale. It is,
+however, somewhat difficult to appreciate the benefits to be obtained
+from forms of diluted acetylene other than those to which reference is
+made later in this chapter.
+
+There is, nevertheless, one modification of calcium carbide which, in a
+small but important sphere, finds a useful _role_. It has been
+pointed out that a carbide containing much calcium phosphide is usually
+objectionable, because the gas evolved from it requires extra
+purification, and because there is the (somewhat unlikely) possibility
+that the acetylene obtained from such material before purification may be
+spontaneously inflammable. If, now, to the usual furnace charge of lime
+and coke a sufficient quantity of calcium phosphate is purposely added,
+it is possible to win a mixture of calcium phosphide and carbide, or, as
+Bradley, Read, and Jacobs call it, a "carbophosphide of calcium," having
+the formula Ca_5C_6P_2, which yields a spontaneously inflammable mixture
+of acetylene, gaseous phosphine, and liquid phosphine when treated with
+water, and which, therefore, automatically gives a flame when brought
+into contact with the liquid. The value of this material will be
+described in Chapter XIII.
+
+GAS-ENRICHING.--Other methods of diluting acetylene consist in adding a
+comparatively small proportion of it to some other gas, and may be
+considered rather as processes for enriching that other gas with
+acetylene. Provided the second gas is well chosen, such mixtures exhibit
+properties which render them peculiarly valuable for special purposes.
+They have, usually, a far lower upper limit of explosibility than that of
+neat acetylene, and they admit of safe compression to an extent greatly
+exceeding that of acetylene itself, while they do not lose illuminating
+power on compression. The second characteristic is most important, and
+depends on the phenomena of "partial pressure," which have been referred
+to in Chapter VI. When a single gas is stored at atmospheric pressure, it
+is insensibly withstanding on all sides and in all directions a pressure
+of roughly 15 lb. per square inch, which is the weight of the atmosphere
+at sea-level; and when a mixture of two gases, X and Y, in equal volumes
+is similarly stored it, regarded as an entity, is also supporting a
+pressure of 15 lb. per square inch. But in every 1 volume of that mixture
+there is only half a volume of X and Y each; and, ignoring the presence
+of its partner, each half-volume is evenly distributed throughout a space
+of 1 volume. But since the volume of a gas stands in inverse ratio to the
+pressure under which it is stored, the half-volume of X in the 1 volume
+of X + Y apparently stands at a pressure of half an atmosphere, for it
+has expanded till it fills, from a chemical and physical aspect, the
+space of 1 volume: suitable tests proving that it exhibits the properties
+which a gas stored at a pressure of half an atmosphere should do.
+Therefore, in the mixture under consideration, X and Y are both said to
+be at a "partial pressure" of half an atmosphere, which is manifestly 7.5
+lb. per square inch. Clearly, when a gas is an entity (either an element
+or one single chemical compound) partial and total pressure are
+identical. Now, it has been shown that acetylene ceases to be a safe gas
+to handle when it is stored at a pressure of 2 atmospheres; but the limit
+of safety really occurs when the gas is stored at a _partial_
+pressure of 2 atmospheres. Neat acetylene, accordingly, cannot be
+compressed above the mark 30 lb. shown on a pressure gauge; but diluted
+acetylene (if the diluent is suitable) may be compressed in safety till
+the partial pressure of the acetylene itself reaches 2 atmospheres. For
+instance, a mixture of equal volumes of X and Y (X being acetylene)
+contains X at a partial pressure of half the total pressure, and may
+therefore be compressed to (2 / 1/2 =) 4 atmospheres before X reaches the
+partial pressure of 2 atmospheres; and therewith the mixture is brought
+just to the limit of safety, any effect of Y one way or the other being
+neglected. Similarly, a mixture of 1 volume of acetylene with 4 volumes
+of Y may be safely compressed to a pressure of (2 / 1/5 =) 10
+atmospheres, or, broadly, a mixture in which the percentage of acetylene
+is _x_ may be safely compressed to a pressure not exceeding (2 /
+_x_/100) atmospheres. This fact permits acetylene after proper
+dilution to be compressed in the same fashion as is allowable in the case
+of the dissolved and absorbed gas described above.
+
+If the latent illuminating power of acetylene is not to be wasted, the
+diluent must not be selected without thought. Acetylene burns with a very
+hot flame, the luminosity of which is seriously decreased if the
+temperature is lowered. As mentioned in Chapter VIII., this may be done
+by allowing too much air to enter the flame; but it may also be effected
+to a certain extent by mixing with the acetylene before combustion some
+combustible gas or vapour which burns at a lower temperature than
+acetylene itself. Manifestly, therefore, the ideal diluent for acetylene
+is a substance which possesses as high a flame temperature as acetylene
+and a certain degree of intrinsic illuminating power, while the lower the
+flame temperature of the diluent and the less its intrinsic illuminating
+power, the less efficiently will the acetylene act as an enriching
+material. According to Love, Hempel, Wedding, and others, if acetylene is
+mixed with coal-gas in amounts up to 8 per cent. or thereabouts, the
+illuminating power of the mixture increases about 1 candle for every 1
+per cent. of acetylene present: a fact which is usually expressed by
+saying that with coal-gas the enrichment value of acetylene is 1 candle
+per 1 per cent. Above 8 per cent., the enrichment value of acetylene
+rises, Love having found an increase in illuminating power, for each 1
+per cent. of acetylene in the mixture, of 1.42 candles with 11.28 per
+cent. of acetylene; and of 1.54 candles with 17.62 per cent. of
+acetylene. Theoretically, if the illuminating power of acetylene is taken
+at 240 candles, its enrichment value should be (240 / 100 =) 2.4 candles
+per 1 per cent.; and since, in the case of coal-gas, its actual
+enrichment value falls seriously below this figure, it is clear that
+coal-gas is not an economical diluent for it. Moreover, coal-gas can be
+enriched by other methods much more cheaply than with acetylene. Simple
+("blue") water-gas, according to Love, requires more than 10 per cent. of
+acetylene to be added to it before a luminous flame is produced; while a
+mixture of 20.3 per cent. of acetylene and 79.7 per cent. of water-gas
+had an illuminating power of 15.47 candles. Every addition to the
+proportion of acetylene when it amounted to 20 per cent. and upwards of
+the mixture had a very appreciable effect on the illuminating power of
+the latter. Thus with 27.84 per cent. of acetylene, the illuminating
+power of the mixture was 40.87 candles; with 38.00 per cent. of acetylene
+it was 73.96 candles. Acetylene would not be an economical agent to
+employ in order to render water-gas an illuminating gas of about the
+quality of coal-gas, but the economy of enrichment of water-gas by
+acetylene increases rapidly with the degree of enrichment demanded of it.
+Carburetted water-gas which, after compression under 16 atmospheres
+pressure, had an illuminating power of about 17.5 candles, was enriched
+by additions of acetylene. 4.5 per cent. of acetylene in the mixture gave
+an illuminating power of 22.69 candles; 8.4 per cent., 29.54 candles;
+11.21 per cent., 35.05 candles; 15.06 per cent., 42.19 candles; and 21.44
+per cent., 52.61 candles. It is therefore evident that the effect of
+additions of acetylene on the illuminating power of carburetted water-gas
+is of the same order as its effect on coal-gas. The enrichment value of
+the acetylene increases with its proportion in the mixture; but only when
+the proportion becomes quite considerable, and, therefore, the gas of
+high illuminating power, does enrichment by acetylene become economical.
+Methane (marsh-gas), owing to its comparatively high flame temperature,
+and to the fact that it has an intrinsic, if small, illuminating power,
+is a better diluent of acetylene than carbon monoxide or hydrogen, in
+that it preserves to a greater extent the illuminative value of the
+acetylene.
+
+Actually comparisons of the effect of additions of various proportions of
+a richly illuminating gas, such as acetylene, on the illuminative value
+of a gas which has little or no inherent illuminating power, are largely
+vitiated by the want of any systematic method for arriving at the
+representative illuminative value of any illuminating gas. A statement
+that the illuminating power of a gas is _x_ candles is, strictly
+speaking, incomplete, unless it is supplemented by the information that
+the gas during testing was burnt (1) in a specified type of burner, and
+(2) either at a specified fixed rate of consumption or so as to afford a
+light of a certain specified intensity. There is no general agreement,
+even in respect of the statutory testing of the illuminating power of
+coal-gas supplies, as to the observance of uniform conditions of burning
+of the gas under test, and in regard to more highly illuminating gases
+there is even greater diversity of conditions. Hence figures such as
+those quoted above for the enrichment value of acetylene inevitably show
+a certain want of harmony which is in reality due to the imperfection or
+incompleteness of the modes of testing employed. Relatively to another,
+one gas appears advantageously merely in virtue of the conditions of
+assessing illuminating power having been more favourable to it. Therefore
+enrichment values, such as those given, must always be regarded as only
+approximately trustworthy in instituting comparisons between either
+different diluent gases or different enriching agents.
+
+ACETYLENE MIXTURES FOR RAILWAY-CARRIAGE LIGHTING.--In modern practice,
+the gases which are most commonly employed for diluents of acetylene,
+under the conditions now being considered, are cannel-coal gas (in
+France) and oil-gas (elsewhere). Fowler has made a series of observations
+on the illuminating value of mixtures of oil-gas and acetylene. 13.41 per
+cent. of acetylene improved the illuminating power of oil-gas from 43 to
+49 candles. Thirty-nine-candle-power oil-gas had its illuminating power
+raised to about 60 candles by an admixture of 20 per cent. of acetylene,
+to about 80 candles by 40 per cent. of acetylene, and to about 110
+candles by 60 per cent. of acetylene. The difficulty of employing
+mixtures fairly rich in acetylene, or pure acetylene, for railway-
+carriage lighting, lies in the poor efficiency of the small burners which
+yield from such rich gas a light of 15 to 20 candle-power, such as is
+suitable for the purpose. For the lighting of railway carriages it is
+seldom deemed necessary to have a flame of more than 20 candle-power, and
+it is somewhat difficult to obtain such a flame from oil-gas mixtures
+rich in acetylene, unless the illuminative value of the gas is wasted to
+a considerable extent. According to Bunte, 15 volumes of coal-gas, 8
+volumes of German oil-gas, and 1.5 volumes of acetylene all yield an
+equal amount of light; from which it follows that 1 volume of acetylene
+is equivalent to 5.3 volumes of German oil-gas.
+
+A lengthy series of experiments upon the illuminating power of mixtures
+of oil-gas and acetylene in proportions ranging between 10 and 50 per
+cent. of the latter, consumed in different burners and at different
+pressures, has been carried out by Borck, of the German State Railway
+Department. The figures show that per unit of volume such mixtures may
+give anything up to 6.75 times the light evolved by pure oil-gas; but
+that the latent illuminating power of the acetylene is less
+advantageously developed if too much of it is employed. As 20 per cent.
+of acetylene is the highest proportion which may be legally added to oil-
+gas in this country, Borck's results for that mixture may be studied:
+
+ ______________________________________________________________________
+| | | | | | | |
+| | | | | | | Propor- |
+| | | | Consump- | | Consump- | tionate |
+| Kind of | No. of | Pres- | tion per | Candle- | tion per | Illum- |
+| Burner. | Burner | sure. | Hour. | Power. | Candle- | inating |
+| | | mm. | Litres. | | Hour. | Power |
+| | | | | | Litres. | to Pure |
+| | | | | | | Oil-Gas.|
+|___________|________|_______|__________|_________|__________|_________|
+| | | | | | | |
+| Bray | 00 | 42 | 82 | 56.2 | 1.15 | 3.38 |
+| " | 000 | 35 | 54 | 28.3 | 1.91 | 4.92 |
+| " | 0000 | 35 | 43.3 | 16 | 2.71 | 4.90 |
+| Oil-gas | | | | | | |
+| burner | 15 | 24 | 21 | 7.25 | 2.89 | 4.53 |
+| " " | 30 | 15 | 22 | 10.5 | 2.09 | 3.57 |
+| " " | 40 | 16 | 33.5 | 20.2 | 1.65 | 3.01 |
+| " " | 60 | 33 | 73 | 45.2 | 1.62 | 3.37 |
+| |
+| The oil-gas from which this mixture was prepared showing: |
+| |
+| Bray | 00 | 34 | 73.5 | 16.6 | 4.42 | ... |
+| " | 000 | 30 | 48 | 6.89 | 6.96 | ... |
+| " | 0000 | 28 | 39 | 3.26 | 11.6 | ... |
+| Oil-gas | | | | | | |
+| burner | 15 | 21 | 19 | 1.6 | 11.8 | ... |
+| " " | 30 | 14 | 21.5 | 2.94 | 7.31 | ... |
+| " " | 40 | 15 | 33 | 6.7 | 4.92 | ... |
+| " " | 60 | 25 | 60 | 13.4 | 4.40 | ... |
+|___________|________|_______|__________|_________|__________|_________|
+
+It will be seen that the original oil-gas, when compressed to 10
+atmospheres, gave a light of 1 candle-hour for an average consumption of
+7.66 litres in the Bray burners, and for a consumption of 7.11 litres in
+the ordinary German oil-gas jets; while the mixture containing 20 per
+cent. of acetylene evolved the same amount of light for a consumption of
+2.02 litres in Bray burners, or of 2.06 litres in the oil-gas jets.
+Again, taking No. 40 as the most popular and useful size of burner, 1
+volume of acetylene oil-gas may be said to be equal to 3 volumes of
+simple oil-gas, which is the value assigned to the mixture by the German
+Government officials, who, at the prices ruling there, hold the mixture
+to be twice as expensive as plain oil-gas per unit of volume, which means
+that for a given outlay 50 per cent. more light may be obtained from
+acetylene oil-gas than from oil-gas alone.
+
+This comparison of cost is not applicable, as it stands, to compressed
+oil-gas, with and without enrichment by acetylene, in this country, owing
+to the oils from which oil-gas is made being much cheaper and of better
+quality here than in Germany, where a heavy duty is imposed on imported
+petroleum. Oil-gas as made from Scotch and other good quality gas-oil in
+this country, usually has, after compression, an illuminating duty of
+about 8 candles per cubic foot, which is about double that of the
+compressed German oil-gas as examined by Borck.
+
+Hence the following table, containing a summary of results obtained by H.
+Fowler with compressed oil-gas, as used on English railways, must be
+accepted rather than the foregoing, in so far as conditions prevailing in
+this country are concerned. It likewise refers to a mixture of oil-gas
+and acetylene containing 20 per cent. of acetylene.
+
+ ______________________________________________________________________
+| | | | | | |
+| | | | | | Ratio of |
+| | |Consumption| |Candles per| Illuminating |
+| Burner. |Pressure.| per Hour. |Candle| Cubic Foot| Power to that |
+| | Inches. |Cubic Feet.|Power.| per Hour. |of Oil-gas [1] |
+| | | | | | in the same |
+| | | | | | Burner. |
+|_____________|_________|___________|______|___________|_______________|
+| | | | | | |
+| Oil-gas . . | 0.7 | 0.98 | 12.5 | 12.72 | 1.65 |
+| Bray 000 . | 0.7 | 1.17 | 14.4 | 12.30 | 1.57 |
+| " 0000 . | 0.7 | 0.97 | 10.4 | 10.74 | 1.41 |
+| " 00000 | 0.7 | 0.78 | 5.6 | 7.16 | 1.08 |
+| " 000000 | 0.7 | 0.55 | 1.9 | 3.52 | 1.14 |
+|_____________|_________|___________|______|___________|_______________|
+
+[Footnote 1: Data relating to the relative pecuniary values of acetylene
+(carburetted or not), coal-gas, paraffin, and electricity as heating or
+illuminating agents, are frequently presented to British readers after
+simple recalculation into English equivalents of the figures which obtain
+in France and Germany. Such a method of procedure is utterly incorrect,
+as it ignores the higher prices of coal, coal-gas, and especially
+petroleum products on the Continent of Europe, which arise partly from
+geographical, but mainly from political causes.]
+
+The mixture was tried also at higher pressures in the same burners, but
+with less favourable results in regard to the duty realised. The oil-gas
+was also tried at various pressures, and the most favourable result is
+taken for computing the ratio in the last column. It is evident from this
+table that 1 volume of this acetylene-oil-gas mixture is equal at the
+most to 1.65 volume of the simple oil-gas. Whether the mixture will prove
+cheaper under particular conditions must depend on the relative prices of
+gas-oil and calcium carbide at the works where the gas is made and
+compressed. At the prevailing prices in most parts of Britain, simple
+oil-gas is slightly cheaper, but an appreciable rise in the price of gas-
+oil would render the mixture with acetylene the cheaper illuminant. The
+fact remains, however, that per unit weight or volume of cylinder into
+which the gas is compressed, acetylene oil-gas evolves a higher candle-
+power, or the same candle-power for a longer period, than simple,
+unenriched British oil-gas. Latterly, however, the incandescent mantle
+has found application for railway-carriage lighting, and poorer
+compressed gases have thereby been rendered available. Thus coal-gas, to
+which a small proportion of acetylene has been added, may advantageously
+displace the richer oil-gas and acetylene mixtures.
+
+Patents have been taken out by Schwander for the preparation of a mixture
+of acetylene, air, and vaporised petroleum spirit. A current of naturally
+damp, or artificially moistened, air is led over or through a mass of
+calcium carbide, whereby the moisture is replaced by an equivalent
+quantity of acetylene; and this mixture of acetylene and air is
+carburetted by passing it through a vessel of petroleum spirit in the
+manner adopted with air-gas. No details as to the composition,
+illuminating power, and calorific values of the gas so made have been
+published. It would clearly tend to be of highly indefinite constitution
+and might range between what would be virtually inferior carburetted
+acetylene, and a low-grade air-gas. It is also doubtful whether the
+combustion of such gas would not be accompanied by too grave risks to
+render the process useful.
+
+
+
+CHAPTER XII
+
+SUNDRY USES
+
+There are sundry uses for acetylene, and to some extent for carbide,
+which are not included in what has been said in previous chapters of this
+book; and to them a few words may be devoted.
+
+In orchards and market gardens enormous damage is frequently done to the
+crops by the ravages of caterpillars of numerous species. These
+caterpillars cannot be caught by hand, and hitherto it has proved
+exceedingly difficult to cope with them. However, when they have changed
+into the perfect state, the corresponding butterflies and moths, like
+most other winged insects, are strongly attracted by a bright light. As
+acetylene can easily be burnt in a portable apparatus, and as the burners
+can be supplied with gas at such comparatively high pressure that the
+flames are capable of withstanding sharp gusts of wind even when not
+protected by glass, the brilliant light given by acetylene forms an
+excellent method of destroying the insects before they have had time to
+lay their eggs. Two methods of using the light have been tried with
+astonishing success: in one a naked flame is supported within some
+receptacle, such as a barrel with one end knocked out, the interior of
+which is painted heavily with treacle; in the other the flame is
+supported over an open dish filled with some cheap heavy oil (or perhaps
+treacle would do equally well). In the first case the insects are
+attracted by the light and are caught by the adhesive surfaces; in the
+second they are attracted and singed, and then drowned in, or caught by,
+the liquid. Either a well-made, powerful, vehicular lamp with its bull's-
+eye (if any) removed could be used for this purpose, or a portable
+generator of any kind might be connected with the burner through a
+flexible tube. It is necessary that the lights should be lit just before
+dusk when the weather is fine and the nights dark, and for some twenty
+evenings in June or July, exactly at the period of the year when the
+perfect insects are coming into existence. In some of the vineyards of
+Beaujolais, in France, where great havoc has been wrought by the pyralid,
+a set of 10-candle-power lamps were put up during July 1901, at distances
+of 150 yards apart, using generators containing 6 oz. of carbide, and
+dishes filled with water and petroleum 18 or 20 inches in diameter. In
+eighteen nights, some twenty lamps being employed, the total catch of
+insects was 170,000, or an average of 3200 per lamp per night. At French
+prices, the cost is reported to have been 8 centimes per night, or 32
+centimes per hectare (2.5 acres). In Germany, where school children are
+occasionally paid for destroying noxious moths, two acetylene lamps
+burning for twelve evenings succeeded in catching twice as many insects
+as the whole juvenile population of a village during August 1902. A
+similar process has been recommended for the destruction of the malarial
+mosquito, and should prove of great service to mankind in infected
+districts. The superiority of acetylene in respect of brilliancy and
+portability will at once suggest its employment as the illuminant in the
+"light" moth-traps which entomologists use for entrapping moths. In these
+traps, the insects, attracted by the light, flutter down panes of glass,
+so inclined that ultimate escape is improbable; while they are protected
+from injury through contact with the flame by moans of an intervening
+sheet of glass.
+
+Methods of spraying with carbide dust have been found useful in treating
+mildew in vines; while a process of burying small quantities of carbide
+at the roots has proved highly efficacious in exterminating phylloxera in
+the French and Spanish vineyards. It was originally believed that the
+impurities of the slowly formed acetylene, the phosphine in particular,
+acted as toxic agents upon the phylloxera; and therefore carbide
+containing an extra amount of decomposable phosphides was specially
+manufactured for the vine-growers. But more recently it has been argued,
+with some show of reason, that the acetylene itself plays a part in the
+process, the effects produced being said to be too great to be ascribed
+wholly to the phosphine. It is well known that many hydrocarbon vapours,
+such as the vapour of benzene or of naphthalene, have a highly toxic
+action on low organisms, and the destructive effect of acetylene on
+phylloxera may be akin to this action.
+
+As gaseous acetylene will bear a certain amount of pressure in safety--a
+pressure falling somewhat short of one effective atmosphere--and as
+pressure naturally rises in a generating apparatus where calcium carbide
+reacts with water, it becomes possible to use this pressure as a source
+of energy for several purposes. The pressure of the gas may, in fact, be
+employed either to force a stream of liquid through a pipe, or to propel
+certain mechanism. An apparatus has been constructed in France on the
+lines of some portable fire-extinguishing appliances in which the
+pressure set up by the evolution of acetylene in a closed space produces
+a spray of water charged with lime and gas under the pressure obtaining;
+the liquid being thrown over growing vines or other plants in order to
+destroy parasitic and other forms of life. The apparatus consists of a
+metal cylinder fitted with straps so that it can be carried by man or
+beast. At one end it has an attachment for a flexible pipe, at the other
+end a perforated basket for carbide introduced and withdrawn through a
+"man-hole" that can be tightly closed. The cylinder is filled with water
+to a point just below the bottom of the basket when the basket is
+uppermost; the carbide charge is then inserted, and the cover fastened
+down. As long as the cylinder is carried in the same position, no
+reaction between the carbide and the water occurs, and consequently no
+pressure arises; but on inverting the vessel, the carbide is wetted, and
+acetylene is liberated in the interior. On opening the cock on the outlet
+pipe, a stream of liquid issues and may be directed as required. By
+charging the cylinder in the first place with a solution of copper
+sulphate, the liquid ejected becomes a solution and suspension of copper
+and calcium salts and hydroxides, resembling "Bordeaux mixture," and may
+be employed as such. In addition, it is saturated with acetylene which
+adds to its value as a germicide.
+
+The effective gas pressure set up in a closed generator has also been
+employed in Italy to drive a gas-turbine, and so to produce motion. The
+plant has been designed for use in lighthouses where acetylene is burnt,
+and where a revolving or flashing light is required. The gas outlet from
+a suitably arranged generator communicates with the inlet of a gas-
+turbine, and the outlet of the turbine is connected to a pipe leading to
+the acetylene burners. The motion of the turbine is employed to rotate
+screens, coloured glasses, or any desired optical arrangements round the
+flames; or, in other situations, periodically to open and close a cock on
+the gas-main leading to the burners. In the latter case, a pilot flame
+fed separately is always alight, and serves to ignite the gas issuing
+from the main burners when the cock is opened.
+
+Another use for acetylene, which is only dependent upon a suitably
+lowered price for carbide to become of some importance, consists in the
+preparation of a black pigment to replace ordinary lampblack. One method
+for this purpose has been elaborated by Hubou. Acetylene is prepared from
+carbide smalls or good carbide, according to price, and the gas is pumped
+into small steel cylinders to a pressure of 2 atmospheres. An electric
+spark is then passed, and the gas, standing at its limit of safety,
+immediately dissociates, yielding a quantitative amount of hydrogen and
+free carbon. The hydrogen is drawn off, collected in holders, and used
+for any convenient purpose; the carbon is withdrawn from the vessel, and
+is ready for sale. At present the pigment is much too expensive, at least
+in British conditions, to be available in the manufacture of black paint;
+but its price would justify its employment in the preparation of the best
+grades of printers' ink. One of the authors has examined an average
+sample and has found it fully equal in every way to blacks, such as those
+termed "spirit blacks," which fetch a price considerably above their real
+value. It has a pure black cast of tint, is free from greasy matter, and
+can therefore easily be ground into water, or into linseed oil without
+interfering with the drying properties of the latter. Acetylene black has
+also been tried in calico printing, and has given far better results in
+tone and strength than other blacks per unit weight of pigment. It may be
+added that the actual yield of pigment from creosote oils, the commonest
+raw material for the preparation of lampblack ("vegetable black"), seldom
+exceeds 20 or 25 per cent., although the oil itself contains some 80 per
+cent, of carbon. The yield from acetylene is clearly about 90 per cent.,
+or from calcium carbide nearly 37.5 per cent, of the original weight.
+
+An objection urged against the Hubou process is that only small
+quantities of the gas can be treated with the spark at one time; if the
+cylinders are too large, it is stated, tarry by-products are formed. A
+second method of preparing lampblack (or graphite) from acetylene is that
+devised by Frank, and depends on utilising the reactions between carbon
+monoxide or dioxide and acetylene or calcium carbide, which have already
+been sketched in Chapter VI. When acetylene is employed, the yield is
+pure carbon, for the only by-product is water vapour; but if the carbide
+process is adopted, the carbon remains mixed with calcium oxide. Possibly
+such a material as Frank's carbide process would give, viz., 36 parts by
+weight of carbon mixed with 56 parts of quicklime or 60 parts of carbon
+mixed with 112 parts of quicklime, might answer the purpose of a pigment
+in some black paints where the amount of ash left on ignition is not
+subject to specification. Naturally, however, the lime might be washed
+away from the carbon by treatment with hydrochloric acid; but the cost of
+such a purifying operation would probably render the residual pigment too
+expensive to be of much service except (conceivably) in the manufacture
+of certain grades of printers' ink, for which purpose it might compete
+with the carbon obtainable by the Hubou process already referred to.
+
+Acetylene tetrachloride, or tetrachlorethane, C_2H_2Cl_4, is now produced
+for sale as a solvent for chlorine, sulphur, phosphorus, and organic
+substances such as fats. It may be obtained by the direct combination of
+acetylene and chlorine as explained in Chapter VI., but the liability of
+the reaction to take place with explosive violence would preclude the
+direct application of it on a commercial scale. Processes free from such
+risk have now, however, been devised for the production of
+tetrachlorethane. One patented by the Salzbergwerk Neu-Stassfurt consists
+in passing acetylene into a mixture of finely divided iron and chloride
+of sulphur. The iron acts as a catalytic. The liquid is kept cool, and as
+soon as the acetylene passes through unabsorbed, its introduction is
+stopped and chlorine is passed in. Acetylene and chlorine are then passed
+in alternately until the liquid finally is saturated with acetylene. The
+tetrachlorethane, boiling at 147 deg. C., is then distilled off, and the
+residual sulphur is reconverted to the chloride for use again in the
+process. A similar process in which the chlorine is used in excess is
+applicable also to the production of hexachlorethane.
+
+Dependent upon price, again, are several uses for calcium carbide as a
+metallurgical or reducing reagent; but as those are uses for carbide only
+as distinguished from acetylene, they do not fall within the purview of
+the present book.
+
+When discussing, in Chapter III., methods for disposing of the lime
+sludge coming from an acetylene generator, it was stated that on occasion
+a use could be found for this material. If the carbide has been entirely
+decomposed in an apparatus free from overheating, the waste lime is
+recovered as a solid mass or as a cream of lime practically pure white in
+colour. Sometimes, however, as explained in Chapter II., the lime sludge
+is of a bluish grey tint, even in cases where the carbide decomposed was
+of good quality and there was no overheating in the generator. Such
+discoloration is of little moment for most of the uses to which the
+sludge may be put. The residue withdrawn from a carbide-to-water
+generator is usually quite fluid; but when allowed to rest in a suitable
+pit or tank, it settles down to a semi-solid or pasty mass which contains
+on a rough average 47 per cent. of water and 53 per cent. of solid
+matter, the amount of lime present, calculated as calcium oxide, being
+about 40 per cent. Since 64 parts by weight of pure calcium carbide yield
+74 parts of dry calcium hydroxide, it may be said that 1 part of ordinary
+commercial carbide should yield approximately 1.1 parts of dry residue,
+or 2.1 parts of a sludge containing 47 per cent. of moisture; and sludge
+of this character has been stated by Vogel to weigh about 22.5 cwt. per
+cubic yard.
+
+Experience has shown that those pasty carbide residues can be employed
+very satisfactorily, and to the best advantage from the maker's point of
+view, by builders and decorators for the preparation of ordinary mortar
+or lime-wash. The mortar made from acetylene lime has been found equal in
+strength and other properties to mortar compounded from fresh slaked
+lime; while the distemper prepared by diluting the sludge has been used
+most successfully in all places where a lime-wash is required,
+_e.g._, on fruit-trees, on cattle-pens, farm-buildings, factories,
+and the "offices" of a residence. Many of the village installations
+abroad sell their sludge to builders for the above-mentioned purposes at
+such a price that their revenue accounts are materially benefited by the
+additional income. The sludge is also found serviceable for softening the
+feed-water of steam boilers by the common liming process; although it has
+been stated that the material contains certain impurities--notably "fatty
+matter"--which becomes hydrolysed by the steam, yielding fatty acids that
+act corrosively upon the boiler-plates. This assertion would appear to
+require substantiation, but a patent has been taken out for a process of
+drying the sludge at a temperature of 150 deg. to 200 deg. C. in order to remove
+the harmful matter by the action of the steam evolved. So purified, it is
+claimed, the lime becomes fit for treating any hard potable or boiler-
+feed water. It is very doubtful, however, whether the intrinsic value of
+acetylene lime is such in comparison with the price of fresh lime that,
+with whatever object in view, it would bear the cost of any method of
+artificial drying if obtained from the generators in a pasty state.
+
+When, on the other hand, the residue is naturally dry, or nearly so, it
+is exactly equal to an equivalent quantity of quick or slaked lime as a
+dressing for soil. In this last connexion, however, it must be remembered
+that only certain soils are improved by an addition of lime in any shape,
+and therefore carbide residues must not be used blindly; but if analysis
+indicates that a particular plot of ground would derive benefit from an
+application of lime, acetylene lime is precisely as good as any other
+description. Naturally a residue containing unspent carbide, or
+contaminated with tarry matter, is essentially valueless (except as
+mentioned below); while it must not be forgotten that a solid residue if
+it is exposed to air, or a pasty residue if not kept under water, will
+lose many of its useful properties, because it will be partially
+converted into calcium carbonate or chalk.
+
+Nevertheless, in some respects, the residue from a good acetylene
+generator is a more valuable material, agriculturally speaking, than pure
+lime. It contains a certain amount of sulphur, &c., and it therefore
+somewhat resembles the spent or gas lime of the coal-gas industry. This
+sulphur, together, no doubt, with the traces of acetylene clinging to it,
+renders the residue a valuable material for killing the worms and vermin
+which tend to infest heavily manured and under-cultivated soil. Acetylene
+lime has been found efficacious in exterminating the "finger-and-toe" of
+carrots, the "peach-curl" of peach-trees, and in preventing cabbages from
+being "clubbed." It may be applied to the ground alone, or after
+admixture with some soil or stable manure. The residue may also be
+employed, either alone or mixed with some agglomerate, in the
+construction of garden paths and the like.
+
+If the residues are suitably diluted with water and boiled with (say)
+twice their original weight of flowers of sulphur, the product consists
+of a mixture of various compounds of calcium and sulphur, or calcium
+sulphides--which remain partly in solution and partly in the solid state.
+This material, used either as a liquid spray or as a moist dressing, has
+been said to prove a useful garden insecticide and weed-killer.
+
+There are also numerous applications of the acetylene light, each of much
+value, but involving no new principle which need be noticed. The light is
+so actinic, or rich in rays acting upon silver salts, that it is
+peculiarly useful to the photographer, either for portraiture or for his
+various positive printing operations. Acetylene is very convenient for
+optical lantern work on the small scale, or where the oxy-hydrogen or
+oxy-coal-gas light cannot be used. Its intensity and small size make its
+self-luminous flame preferable on optical grounds to the oil-lamp or the
+coal-gas mantle; but the illuminating surface is nevertheless too large
+to give the best results behind such condensers as have been carefully
+worked to suit a source of light scarcely exceeding the dimensions of a
+point. For lantern displays on very large screens, or for the projection
+of a powerful beam of light to great distances in one direction (as in
+night signalling, &c.), the acetylene blowpipe fed with pure oxygen, or
+with air containing more than its normal proportion of oxygen, which is
+discussed in Chapter IX., is specially valuable, more particularly if the
+ordinary cylinder of lime is replaced by one of magnesia, zirconia, or
+other highly refractory oxide.
+
+
+
+CHAPTER XIII
+
+PORTABLE ACETYLENE LAMPS AND PLANT
+
+It will be apparent from what has been said in past chapters that the
+construction of a satisfactory generator for portable purposes must be a
+problem of considerable complexity. A fixed acetylene installation tends
+to work the more smoothly, and the gas evolved therefrom to burn the more
+pleasantly, the more technically perfect the various subsidiary items of
+the plant are; that is to say, the more thoroughly the acetylene is
+purified, dried, and delivered at a strictly constant pressure to the
+burners and stoves. Moreover, the efficient behaviour of the generator
+itself will depend more upon the mechanical excellence and solidity of
+its construction than (with one or two exceptions) upon the precise
+system to which it belongs. And, lastly, the installation will, broadly
+speaking, work the better, the larger the holder is in proportion to the
+demands ever made upon it; while that holder will perform the whole duty
+of a gasholder more effectually if it belongs to the rising variety than
+if it is a displacement holder. All these requirements of a good
+acetylene apparatus have to be sacrificed to a greater or less extent in
+portable generators; and since the sacrifice becomes more serious as the
+generator is made smaller and lighter in weight, it may be said in
+general terms that the smaller a portable (or, indeed, other) acetylene
+apparatus is, the less complete or permanent satisfaction will it give
+its user. Again, small portable apparatus are only needed to develop
+intensities of light insignificant in comparison with those which may
+easily be won from acetylene on a larger scale; they are therefore fitted
+with smaller burners, and those burners are not merely small in terms of
+consumption and illuminating power, but not infrequently are very badly
+constructed, and are relatively deficient in economy or duty. Thus any
+comparisons which may be made on lines similar to those adopted in
+Chapter I., or between unit weights, volumes, or monetary equivalents of
+calcium carbide, paraffin, candles, and colza oil, become utterly
+incorrect if the carbide is only decomposed in a small portable generator
+fitted with an inefficient jet; first, because the latent illuminating
+power of the acetylene evolved is largely wasted; secondly, because any
+gas produced over and above that capable of instant combustion must be
+blown off from a vent-pipe; and thirdly, because the carbide itself tends
+to be imperfectly decomposed, either through a defect in the construction
+of the lamp, or through the brief and interrupted requirements of the
+consumer.
+
+In several important respects portable acetylene apparatus may be divided
+into two classes from a practical point of view. There is the portable
+table or stand lamp intended for use in an occupied room, and there is
+the hand or supported lamp intended for the illumination of vehicles or
+open-air spaces. Economy apart, no difficulty arises from imperfect
+combustion or escape of unburnt gas from an outdoor lamp, but in a room
+the presence of unburnt acetylene must always be offensive even if it is
+not dangerous; while the combustion products of the impurities--and in a
+portable generator acetylene cannot be chemically purified--are highly
+objectionable. It is simply a matter of good design to render any form of
+portable apparatus safe against explosion (employment of proper carbide
+being assumed), for one or more vent-pipes can always be inserted in the
+proper places; but from an indoor lamp those vent-pipes cannot be made to
+discharge into a place of safety, while, as stated before, a generator in
+which the vent-pipes come into action with any frequency is but an
+extravagant piece of apparatus for the decomposition of so costly a
+material as calcium carbide. Looked at from one aspect the holder of a
+fixed apparatus is merely an economical substitute for the wasteful vent-
+pipe, because it is a place in which acetylene can be held in reserve
+whenever the make exceeds the consumption in speed. It is perhaps
+possible to conceive of a large table acetylene lamp fitted with a water-
+sealed rising holder; but for vehicular purposes the displacement holder
+is practically the only one available, and in small apparatus it becomes
+too minute in size to be of much service as a store for the gas produced
+by after-generation. Other forms of holder have been suggested by
+inventors, such as a collapsible bag of india-rubber or the like; but
+rubber is too porous, weak, and perishable a material to be altogether
+suitable. If it is possible, by bringing carbide and water into mutual
+contact in predetermined quantities, to produce gas at a uniform rate,
+and at one which corresponds with the requirements of the burner, in a
+small apparatus--and experience has shown it to be possible within
+moderately satisfactory limits--it is manifest that the holder is only
+needed to take up the gas of after-generation; and in Chapters II. and
+III. it was pointed out that after-generation only occurs when water is
+brought into contact with an excess of carbide. If, then, the opposite
+system of construction is adopted, and carbide is fed into water
+mechanically, no after-generation can take place; and provided the make
+of gas can be controlled in a small carbide-feed generator as accurately
+as is possible in a small water-to-carbide generator, the carbide-feed
+principle will exhibit even greater advantages in portable apparatus than
+it does in plant of domestic size. Naturally almost every variety of
+carbide-feeding gear, especially when small, requires or prefers
+granulated (or granulated and "treated") carbide; and granulated carbide
+must inevitably be considerably more expensive per unit of light evolved
+than the large material, but probably in the application to which the
+average portable acetylene apparatus is likely to be put, strict economy
+is not of first consequence. In portable acetylene generators of the
+carbide-feed type, the supply is generally governed by the movements of a
+mushroom-headed or conical valve at the mouth of a conical carbide
+vessel; such movements occurring in sympathy with the alterations in
+level of the water in the decomposing chamber, which is essentially a
+small displacement holder also, or being produced by the contraction of a
+flexible chamber through which the gas passes on its way to the burner.
+So far as it is safe to speak definitely on a matter of this kind, the
+carbide-feed device appears to work satisfactorily in a stationary
+(_e.g._, table) lamp; but it is highly questionable whether it could
+be applied to a vehicular apparatus exposed to any sensible amount of
+vibration. The device is satisfactory on the table of an occupied room so
+far, be it understood, as any small portable generators can be: it has no
+holder, but since no after-generation occurs, no holder is needed; still
+the combustion products contaminate the room with all the sulphur and
+phosphorus of the crude acetylene.
+
+For vehicular lamps, and probably for hand lanterns, the water-to-carbide
+system has practically no alternative (among actual generators), and
+safety and convenience have to be gained at the expense of the carbide.
+In such apparatus the supply of water is usually controlled ultimately by
+pressure, though a hand-operated needle-valve is frequently put on the
+water tube. The water actually reaches the carbide either by dropping
+from a jet, by passing along, upwards or downwards, a "wick" such as is
+used in oil-lamps, or by percolating through a mass of porous material
+like felt. The carbide is held in a chamber closed except at the gas exit
+to the burner and at the inlet from the water reservoir: so that if gas
+is produced more rapidly than the burner takes it, more water is
+prevented from entering, or the water already present is driven backwards
+out of the decomposing chamber into some adjoining receptacle. It is
+impossible to describe in detail all the lamps which have been
+constructed or proposed for vehicular use; and therefore the subject must
+be approached in general terms, discussing simply the principles involved
+in the design of a safe portable generator.
+
+In all portable apparatus, and indeed in generators of larger dimensions,
+the decomposing chamber must be so constructed that it can never, even by
+wrong manipulation, be sealed hermetically against the atmosphere. If
+there is a cock on the water inlet tube which is capable of being
+completely shut, there must be no cock between the decomposing chamber
+and the burner. If there is a cock between the carbide vessel and the
+burner, the water inlet tube must only be closed by the water, being
+water-sealed, in fact, so that if pressure rises among the carbide the
+surplus gas may blow the seal or bubble through the water in the
+reservoir. If the water-supply is mainly controlled by a needle-valve, it
+is useful to connect the burner with the carbide vessel through a short
+length of rubber tube; and if this plan is adopted, a cock can, if
+desired, be put close to the burner. The rubber should not be allowed to
+form a bend hanging down, or water vapour, &c., may condense and
+extinguish the flame. In any case there should be a steady fall from the
+burner to the decomposing chamber, or to some separate catch-pit for the
+products of condensation. Much of the success attainable with small
+generators will depend on the water used. If it is contaminated with
+undissolved matter, the dirt will eventually block the fine orifices,
+especially the needle-valve, or will choke the pores of the wick or the
+felt pad. If the water contains an appreciable amount of "temporary
+hardness," and if it becomes heated much in the lamp, fur will be
+deposited sooner or later, and will obviously give trouble. Where the
+water reservoir is at the upper part of the lamp, and the liquid is
+exposed to the heat of the flame, fur will appear quickly if the water is
+hard. Considerable benefit would accrue to the user of a portable lamp by
+the employment of rain water filtered, if necessary, through fabric or
+paper. The danger of freezing in very severe weather may be prevented by
+the use of calcium chloride, or preferably, perhaps, methylated spirit in
+the water (_cf._ Chapter III., p. 92). The disfavour with which
+cycle and motor acetylene lamps are frequently regarded by nocturnal
+travellers, other than the users thereof, is due to thoughtless design in
+the optical part of such lamps, and is no argument against the employment
+of acetylene. By proper shading or deflection of the rays, the eyes of
+human beings and horses can be sufficiently protected from the glare, and
+the whole of the illumination concentrated more perfectly on the road
+surface and the lower part of approaching objects--a beam of light never
+reaching a height of 5 feet above the ground is all that is needed to
+satisfy all parties.
+
+As the size of the generator rises, conditions naturally become more
+suited to the construction of a satisfactory apparatus; until generators
+intended to supply light to the whole of (say) a railway carriage, or the
+head and cab lamps of a locomotive, or for the outside and inside
+lighting of an omnibus are essentially generators of domestic dimensions
+somewhat altered in internal construction to withstand vibration and
+agitation. As a rule there is plenty of space at the side of a locomotive
+to carry a generator fitted with a displacement holder of sufficient
+size, which is made tall rather than wide, to prevent the water moving
+about more than necessary. From the boiler, too, steam can be supplied to
+a coil to keep the liquid from freezing in severe weather. Such apparatus
+need not be described at length, for they can be, and are, made on lines
+resembling those of domestic generators, though more compactly, and
+having always a governor to give a constant pressure. For carriage
+lighting any ordinary type of generator, preferably, perhaps, fitted with
+a displacement holder, can be erected either in each corridor carriage,
+or in a brake van at the end of the train. Purifiers may be added, if
+desired, to save the burners from corrosion; but the consumption of
+unpurified gas will seldom be attended by hygienic disadvantages, because
+the burners will be contained in closed lamps, ventilating into the
+outside air. The generator, also, may conveniently be so constructed that
+it is fed with carbide from above the roof, and emptied of lime sludge
+from below the floor of the vehicle. It can hardly be said that the use
+of acetylene generated on board adds a sensible risk in case of
+collision. In the event of a subsequent fire, the gas in the generator
+would burn, but not explode; but in view of the greater illuminating
+power per unit volume of carbide than per equal volume of compressed oil-
+gas, a portable acetylene generator should be somewhat less objectionable
+than broken cylinders of oil-gas if a fire should follow a railway
+accident of the usual kind. More particularly by the use of "cartridges"
+of carbide, a railway carriage generator can be constructed of sufficient
+capacity to afford light for a long journey, or even a double journey, so
+that attention would be only required (in the ordinary way) at one end of
+the line.
+
+Passing on from the generators used for the lighting of vehicles and for
+portable lamps for indoor lighting to the considerably larger portable
+generators now constructed for the supply of acetylene for welding
+purposes and for "flare" lamps, it will be evident that they may embody
+most or all of the points which are essential to the proper working of a
+fixed generator for the supply of a small establishment. The holder will
+generally be of the displacement type, but some of these larger portable
+generators are equipped with a rising holder. The generators are,
+naturally, automatic in action, but may be either of the water-to-carbide
+or carbide-to-water type--the latter being preferable in the larger sizes
+intended for use with the oxy-acetylene blow-pipe for welding, &c., for
+which use a relatively large though intermittent supply of acetylene is
+called for. The apparatus is either carried by means of handles or poles
+attached to it, or is mounted on a wheelbarrow or truck for convenience
+of transport to the place where it is to be used. The so called "flare"
+lamps, which are high power burners mounted, with or without a reflector,
+above a portable generator, are extremely useful for lighting open spaces
+where work has to be carried on temporarily after nightfall, and are
+rapidly displacing oil-flares of the Lucigen type for such purposes.
+
+The use of "cartridges" of calcium carbide has already been briefly
+referred to in Chapters II. and III. These cartridges are usually either
+receptacles of thin sheet-metal, say tin plate, or packages of carbide
+wrapped up in grease proof paper or the like. If of metal, they may have
+a lid which is detached or perforated before they are put into the
+generator, or the generator (when automatic and of domestic size) may be
+so arranged that a cartridge is punctured in one or more places whenever
+more gas is required. If wrapped in paper, the cartridges may be dropped
+into water by an automatic generator at the proper times, the liquid then
+loosening the gum and so gaining access to the interior; or one spot may
+be covered by a drape of porous material (felt) only, through which the
+water penetrates slowly. The substance inside the cartridge may be
+ordinary, granulated, or "treated" carbide. Cartridges or "sticks" of
+carbide are also made without wrappings, either by moistening powdered
+carbide with oil and compressing the whole into moulds, or by compressing
+dry carbide dust and immersing the sticks in oil or molten grease. The
+former process is said to cause the carbide to take up too much oil, so
+that sticks made by the second method are reputed preferable. All these
+cartridges have the advantage over common carbide of being more permanent
+in damp air, of being symmetrical in shape, of decomposing at a known
+speed, and of liberating acetylene in known quantity; but evidently they
+are more expensive, owing to the cost of preparing them, &c. They may be
+made more cheaply from the dust produced in the braking of carbide, but
+in that case the yield of gas will be relatively low.
+
+It is manifest that, where space is to spare, purifiers containing the
+materials mentioned in Chapter V. can be added to any portable acetylene
+apparatus, provided also that the extra weight is not prohibitive. Cycle
+lamps and motor lamps must burn an unpurified gas unpurified from
+phosphorus and sulphur; but it is always good and advisable to filter the
+acetylene from dust by a plug of cotton wool or the like, in order to
+keep the burners as clear as may be. A burner with a screwed needle for
+cleaning is always advantageous. Formerly the burners used on portable
+acetylene lamps were usually of the single jet or rat-tail, or the union
+jet or fish tail type, and exhibited in an intensified form, on account
+of their small orifices, all the faults of these types of burners for the
+consumption of acetylene (see Chapter VIII.). Now, however, there are
+numerous special burners adapted for use in acetylene cycle and motor
+lamps, &c., and many of these are of the impinging jet type, and some
+have steatite heads to prevent distortion by the heat. One such cycle-
+lamp burner, as sold in England by L. Wiener, of Fore Street, London, is
+shown in Fig. 21. A burner constructed like the "Kona" (Chapter VIII.) is
+made in small sizes (6, 8 and 10 litres per hour) for use in vehicular
+lamps, under the name of the "Konette," by Falk, Stadelmann and Co.,
+Ltd., of London, who also make a number of other small impinging jet
+burners. A single jet injector burner on the "Phos" principle is made in
+small sizes by the Phos Co., of London, specially for use in lamps on
+vehicles.
+
+[Illustration: FIG. 21.--CYCLE-LAMP BURNER NO. 96042A.]
+
+Nevertheless, although satisfactory medium-sized vehicular lamps for the
+generation of acetylene have been constructed, the best way of using
+acetylene for all such employments as these is to carry it ready made in
+a state of compression. For railway purposes, where an oil-gas plant is
+in existence, and where it is merely desired to obtain a somewhat
+brighter light, the oil-gas may be enriched with 20 per cent. of
+acetylene, and the mixed gas pumped into the same cylinders to a pressure
+of 10 atmospheres, as mentioned in Chapter XI.; the only alteration
+necessary being the substitution of suitable small burners for the common
+oil-gas jets. As far as the plant is concerned, all that is required is a
+good acetylene generator, purifier, and holder from which the acetylene
+can be drawn or forced through a meter into a larger storage holder, the
+meter being connected by gearing with another meter on the pipe leading
+from the oil-gas holder to the common holder, so that the necessary
+proportions of the two gases shall be introduced into the common holder
+simultaneously. From this final holder the enriched gas will be pumped
+into the cylinders or into a storage cylinder, by means of a thoroughly
+cooled pump, so that the heat set free by the compression may be safely
+dissipated.
+
+Whenever still better light is required in railway carriages, as also for
+the illumination of large, constantly used vehicles, such as omnibuses,
+the acetone process (_cf._ Chapter XI.) exhibits notable advantages.
+The light so obtained is the light of neat acetylene, but the gas is
+acetylene having an upper limit of explosibility much lower than usual
+because of the vapour of acetone in it. In all other respects the
+presence of the acetone will be unnoticeable, for it is a fairly pure
+organic chemical body, which burns in the flame completely to carbon
+dioxide and water, exactly as acetylene itself does. If the acetylene is
+merely compressed into porous matter without acetone, the gas burnt is
+acetylene simply; but per unit of volume or weight the cylinders will not
+be capable of developing so much light.
+
+In the United States, at least one railway system (The Great Northern)
+has a number of its passenger coaches lighted by means of plain acetylene
+carried in a state of compression in cylinders without porous matter. The
+gas is generated, filtered from dust, and stored in an ordinary rising
+holder at a factory alongside the line; being drawn from this holder
+through a drier to extract moisture, and through a safety device, by a
+pump which, in three stages, compresses the acetylene into large storage
+reservoirs. The safety device consists of a heavy steel cylinder filled
+with some porous substance which, like the similar material of the
+acetone cylinders, prevents any danger of the acetylene contained in the
+water-sealed holder being implicated in an explosion starting backwards
+from the compression, by extinguishing any spark which might be produced
+there. The plant on the trains comprises a suitable number of cylinders,
+filled by contact with the large stores of gas to a pressure of 10
+atmospheres, pipes of fusible metal communicating with the lamps, and
+ordinary half-foot acetylene burners. The cylinders are provided with
+fusible plugs, so that, in the event of a fire, they and the service-
+pipes would melt, allowing the gas to escape freely and burn in the air,
+instead of exploding or dissociating explosively within the cylinders
+should the latter be heated by any burning woodwork or the like. It is
+stated that this plan of using acetylene enables a quantity of gas to be
+carried under each coach which is sufficient for a run of from 53 to 70
+hours' duration, or of over 3600 miles; that is to say, enables the
+train, in the conditions obtaining on the line in question, to make a
+complete "round trip" without exhaustion of its store of artificial
+light. The system has been in operation for some years, and appears to
+have been so carefully managed that no accident has arisen; but it is
+clear that elements of danger are present which are eliminated when the
+cylinders are loaded with porous matter and acetone. The use of a similar
+system of compressed acetylene train lighting in South America has been
+attended with a disastrous explosion, involving loss of life.
+
+It may safely be said that the acetone system, or less conveniently
+perhaps the mere compression into porous matter, is the best to adopt for
+the table-lamp which is to be used in occupied rooms Small cylinders of
+such shapes as to form an elegant base for a table-lamp on more or less
+conventional lines would be easy to make. They would be perfectly safe to
+handle. If accidentally or wilfully upset, no harm would arise. By
+deliberate ill-treatment they might be burst, or the gas-pipe fractured
+below the reducing valve, so that gas would escape under pressure for a
+time; but short of this they would be as devoid of extra clangor in times
+of fire as the candle or the coal-gas burner. Moreover, they would only
+contaminate the air with carbon dioxide and water vapour, for the gas is
+purified before compression; and modern investigations have conclusively
+demonstrated that the ill effects produced in the air of an imperfectly
+ventilated room by the extravagant consumption of coal-gas depend on the
+accumulation of the combustion products of the sulphur in the gas rather
+than upon the carbon dioxide set free.
+
+One particular application of the portable acetylene apparatus is of
+special interest. As calcium carbide evolves an inflammable gas when it
+merely comes into contact with water, it becomes possible to throw into
+the sea or river, by hand or by ejection from a mortar, a species of bomb
+or portable generator which is capable of emitting a powerful beam of
+light if only facilities are present for inflaming the acetylene
+generated; and it is quite easy so to arrange the interior of such
+apparatus that they can be kept ready for instant use for long periods of
+time without sensible deterioration, and that they can be recharged after
+employment. Three methods of firing the gas have been proposed. In one
+the shock or contact with the water brings a small electric battery into
+play which produces a spark between two terminals projecting across the
+burner orifice; in the second, a cap at the head of the generator
+contains a small quantity of metallic potassium, which decomposes water
+with such energy that the hydrogen liberated catches fire; and in the
+third a similar cap is filled with the necessary quantity of calcium
+phosphide, or the "carbophosphide of calcium" mentioned in Chapter XI.,
+which yields a flame by the immediate ignition of the liquid phosphine
+produced on the attack of water. During the two or three seconds consumed
+in the production of the spark or pilot flame, the water is penetrating
+the main charge of calcium carbide in the interior of the apparatus,
+until the whole is ready to give a bright light for a time limited only
+by the capacity of the generator. It is obvious that such apparatus may
+be of much service at sea: they may be thrown overboard to illuminate
+separate lifebuoys in case of accident, or be attached to the lifebuoys
+they are required to illuminate, or be used as lifebuoys themselves if
+fitted with suitable chains or ropes; they may be shot ahead to
+illuminate a difficult channel, or to render an enemy visible in time of
+war. Several such apparatus have already been constructed and severely
+tested; they appear to give every satisfaction. They are, of course, so
+weighted that the burner floats vertically, while buoyancy is obtained
+partly by the gas evolved, and partly by a hollow portion of the
+structure containing air. Cartridges of carbide and caps yielding a self-
+inflammable gas can be carried on board ship, by means of which the
+torches or lifebuoys may be renewed after service in a few minutes' time.
+
+
+
+CHAPTER XIV
+
+VALUATION AND ANALYSIS OF CARBIDE
+
+The sale and purchase of calcium carbide in this country will, under
+existing conditions, usually be conducted in conformity with the set of
+regulations issued by the British Acetylene Association, of which a copy,
+revised to date, is given below:
+
+"REGULATIONS AS TO CARBIDE OF CALCIUM."
+
+1. The carbide shall be guaranteed by the seller to yield, when broken
+to standard size, _i.e._, in lumps varying from 1 to 2-1/2 inches or
+larger, not less than 4.8 cubic feet per lb., at a barometric pressure of
+30 inches and temperature of 60 deg. Fahr. (15.55 deg. Centigrade). The actual
+gas yield shall be deemed to be the gas yield ascertained by the analyst,
+plus 5 per cent.
+
+"Carbide yielding less than 4.8 cubic feet in the sizes given above shall
+be paid for in proportion to the gas yield, _i.e._, the price to be
+paid shall bear the same relation to the contract price as the gas yield
+bears to 4.8 cubic feet per lb.
+
+"2. The customer shall have the right to refuse to take carbide yielding
+in the sizes mentioned above less than 4.2 cubic foot, per lb., and it
+shall lie, in case of refusal and as from the date of the result, of the
+analysis being made known to either party, at the risk and expense of the
+seller.
+
+"3. The carbide shall not contain higher figures of impurities than shall
+from time to time be fixed by the Association.
+
+"4. No guarantee shall be given for lots of less than 3 cwt., or for
+carbide crushed to smaller than the above sizes.
+
+"5. In case of dispute as to quality, either the buyer or the seller
+shall have the right to have one unopened drum per ton of carbide, or
+part of a ton, sent for examination to one of the analysts appointed by
+the Association, and the result of the examination shall be held to apply
+to the whole of the consignment to which the drum belonged.
+"6. A latitude of 5 per cent, shall be allowed for analysis; consequently
+differences of 5 per cent. above or below the yields mentioned in 1 and 2
+shall not be taken into consideration.
+
+"7. Should the yield of gas be less than 4.8 cubic feet less 5 per cent.,
+the carriage of the carbide to and from the place of analysis and the
+cost of the analysis shall be paid for by the seller. Should the yield be
+more than 4.8 cubic feet less 5 per cent., the carriage and costs of
+analysis shall be borne by the buyer, who, in addition, shall pay an
+increase of price for the carbide proportionate to the gas yield above
+4.8 cubic feet plus 5 per cent.
+
+"8. Carbide of 1 inch mesh and above shall not contain more than 5 per
+cent. of dust, such dust to be defined as carbide capable of passing
+through a mesh of one-sixteenth of an inch.
+
+"9. The seller shall not be responsible for deterioration of quality
+caused by railway carriage in the United Kingdom, unless he has sold
+including carriage to the destination indicated by the buyer.
+
+"10. Carbide destined for export shall, in case the buyer desires to have
+it tested, be sampled at the port of shipment, and the guarantee shall
+cease after shipment.
+
+"11. The analyst shall take a sample of not less than 1 lb. each from the
+top, centre, and bottom of the drum. The carbide shall be carefully
+broken up into small pieces, due care being taken to avoid exposure to
+the air as much as possible, carefully screened and tested for gas yield
+by decomposing it in water, previously thoroughly saturated by exposure
+to acetylene for a period of not less than 48 hours.
+
+"12. Carbide which, when properly decomposed, yields acetylene containing
+from all phosphorus compounds therein more than .05 per cent. by volume
+of phosphoretted hydrogen, may be refused by the buyer, and any carbide
+found to contain more than this figure, with a latitude of .01 per cent.
+for the analysis, shall lie at the risk and expense of the seller in the
+manner described in paragraph 2.
+
+"The rules mentioned in paragraph 7 shall apply as regards the carriage
+and costs of analysis; in other words, the buyer shall pay these costs if
+the figure is below 0.05 per cent. plus 0.01 per cent., and the seller if
+the figure is above 0.05 per cent. plus 0.01 per cent.
+
+"The sampling shall take place in the manner prescribed in paragraphs 5
+and 11, and the analytical examination shall be effected in the manner
+prescribed by the Association and obtainable upon application to the
+Secretary."
+
+ * * * * *
+
+The following is a translation of the corresponding rules issued by the
+German Acetylene Association (_Der Deutsche Acetylenverein_) in
+regard to business dealings in calcium carbide, as put into force on
+April 1, 1909:
+
+"REGULATIONS OF THE GERMAN ACETYLENE ASSOCIATION FOR TRADE IN CARBIDE.
+
+"_Price_.
+
+"The price is to be fixed per 100 kilogrammes (= 220 lb.) net weight of
+carbide in packages containing about 100 kilogrammes.
+
+"By packages containing about 100 kilogrammes are meant packages
+containing within 10 per cent. above or below that weight.
+
+"The carbide shall be packed in gas- and water-tight vessels of sheet-
+iron of the strength indicated in the prescriptions of the carrying
+companies.
+
+"The prices for other descriptions of packing must be specially stated.
+
+"_Place of Delivery_.
+
+"For consignment for export, the last European shipping port shall be
+taken as the place of delivery.
+
+"_Quality_.
+
+"Commercial carbide shall be of such quality that in the usual lumps of
+15 to 80 mm. (about 3/5 to 3 inches) diameter it shall afford a yield of
+at least 300 litres at 15 deg. C. and 760 mm. pressure of crude acetylene per
+kilogramme for each consignment (= 4.81 cubic feet at 60 deg. F. and 30
+inches per lb.). A margin of 2 per cent. shall be allowed for the
+analysis. Carbide which yields less than 300 litres per kilogramme, but
+not less than 270 litres (= 4.33 cubic feet) of crude acetylene per
+kilogramme (with the above-stated 2 per cent. margin for analysis) must
+be accepted by the buyer. The latter, however, is entitled to make a
+proportionate deduction from the price and also to deduct the increased
+freight charges to the destination or, if the latter is not settled at
+the time when the transaction is completed, to the place of delivery.
+Carbide which yields less than 270 litres of crude acetylene per
+kilogramme need not be accepted.
+
+"Carbide must not contain more than 5 per cent. of dust. By dust is to be
+understood all which passes through a screen of 1 mm. (0.04 inch) square,
+clear size of holes.
+
+"Small carbide of from 4 to 15 mm. (= 1/6 to 3/5 inch) in size (and
+intermediate sizes) must yield on the average for each delivery at least
+270 litres at 15 deg. C. and 760 mm. pressure of crude acetylene per
+kilogramme (= 4.33 cubic feet at 60 deg. F. and 30 inches per lb.) A margin
+of 2 per cent. shall be allowed for the analysis. Small carbide of from 4
+to 15 mm. in size (and intermediate sizes) which yields less than 270
+litres but not less than 250 litres (= 4.01 cubic feet per lb.) of crude
+acetylene per kilogramme (with the above-stated 2 per cent. margin for
+analysis) must be accepted by the buyer. The latter, however, is entitled
+to make a proportionate deduction from the price and also to deduct the
+increased freight charges to the destination or, if the latter is not
+settled at the time when the transaction is completed, to the place of
+delivery. Small carbide of from 4 to 15 mm. in size (and intermediate
+sizes) which yields less than 250 litres per kilogramme need not be
+accepted.
+
+"Carbide shall only be considered fit for delivery if the proportion of
+phosphoretted hydrogen in the crude acetylene does not amount to more
+than 0.04 volume per cent. A margin of 0.01 volume per cent. shall be
+allowed for the analysis for phosphoretted hydrogen. The whole of the
+phosphorus compounds contained in the gas are to be calculated as
+phosphoretted hydrogen.
+
+"_Period for Complaints._
+
+"An interval of four weeks from delivery shall be allowed for complaints
+for consignments of 5000 kilogrammes (= 5 tons) and over, and an interval
+of two weeks for smaller consignments. A complaint shall refer only to a
+quantity of carbide remaining at the time of taking the sample.
+
+"_Determination of Quality._
+
+"1. In case the parties do not agree that the consignee is to send to the
+analyst for the determination of the quality one unopened and undamaged
+drum when the consignment is less than 5000 kilogrammes, and two such
+drums when it is over 5000 kilogrammes, a sample for the purpose of
+testing the quality is to be taken in the following manner:
+
+"A sample having a total weight of at least 2 kilogrammes (= 4.4 lb.) is
+to be taken. If the delivery to be tested does not comprise more than ten
+drums, the sample is to be taken from an unopened and undamaged drum
+selected at random. With deliveries of more than ten drums, the sample is
+to be drawn from not fewer than 10 per cent, of the lot, and from each of
+the unopened and undamaged drums drawn for the purpose not less than 1
+kilogramme (= 2.2 lb.) is to be taken.
+
+"The sampling is to be carried out by a trustworthy person appointed by
+the two parties, or by one of the experts regularly recognised by the
+German Acetylene Association, thus: Each selected drum, before opening,
+is to be turned over twice (to got rid of any local accumulation of dust)
+and the requisite quantity is to be withdrawn with a shovel (not with the
+hand) from any part of it. These samples are immediately shot into one or
+more vessels which are closed air- and water-tight. The lid is secured by
+a seal. No other description of package, such as cardboard cases, boxes,
+&c., is permissible.
+
+"If there is disagreement as to the choice of a trustworthy person, each
+of the two parties is to take the required quantity, as specified above.
+
+"2. The yield of gas and the proportion of phosphoretted hydrogen
+contained in it are to be determined by the methods prescribed by the
+German Acetylene Association. If there are different analyses giving non-
+concordant results, an analysis is to be made by the German Acetylene
+Association, which shall be accepted as final and binding.
+
+"In cases, however, where the first analysis has been made in the
+Laboratory of the German Acetylene Association and arbitration is
+required, the decisive analysis shall be made by the Austrian Acetylene
+Association. If one of the parties prevents the arbitrator's analysis
+being carried out, the analysis of the other party shall be absolutely
+binding on him.
+
+"3. The whole of the cost of sampling and analysis is to be borne by the
+party in the wrong."
+
+ * * * * *
+
+The corresponding regulations issued by the Austrian Acetylene
+Association (_Der Oesterreichische Acetylenverein_) are almost
+identical with those of the German Association. They contain, however,
+provisions that the price is to include packing, that the carbide must
+not be delivered in lumps larger than the fist, that the sample may be
+sealed in a glass vessel with well-ground glass stopper, that the sample
+is to be transmitted to the testing laboratory with particulars of the
+size of the lots and the number of drums drawn for sampling, and that the
+whole of it is to be gasified in lots of upwards of 1 kilogramme (= 2.2
+lb.) apiece.
+
+In Italy, it is enacted by the Board of Agriculture, Commerce and
+Industry that by calcium carbide is to be understood for legal purposes
+also any other carbide, or carbide-containing mixture, which evolves
+acetylene by interaction with water. Also that only calcium carbide,
+which on admixture with water yields acetylene containing less than 1 per
+cent. of its volume of sulphuretted hydrogen and phosphoretted hydrogen
+taken together, may be put on the market.
+
+It is evident from the regulations quoted that the determination of the
+volume of gas which a particular sample of calcium carbide is capable of
+yielding, when a given weight of it is decomposed under the most
+favourable conditions, is a matter of the utmost practical importance to
+all interested in the trafficking of carbide, _i.e._, to the makers,
+vendors, brokers, and purchasers of that material, as well as to all
+makers and users of acetylene generating plant. The regulations of the
+British Association do not, however, give details of the method which the
+analyst should pursue in determining the yield of acetylene; and while
+this may to a certain extent be advantageously left to the discretion of
+the competent analyst, it is desirable that the results of the experience
+already won by those who have had special opportunities for practising
+this branch of analytical work should be embodied in a set of directions
+for the analysis of carbide, which may be followed in all ordinary
+analyses of that material. By the adoption of such a set of directions as
+a provisional standard method, disputes as to the quantity of carbide
+will be avoided, while it will still be open to the competent analyst to
+modify the method of procedure to meet the requirements of special cases.
+It would certainly be unadvisable in the present state of our analytical
+methods to accept any hard and fast of rules for analysis for determining
+the quality of carbide, but it is nevertheless well to have the best of
+existing methods codified for the guidance of analysts. The substance of
+the directions issued by the German Association (_Der Deutsche
+Acetylenverein_) is reproduced below.
+
+"METHODS FOR THE DETERMINATION OF TILE YIELD OF GAS FROM CALCIUM CARBIDE.
+
+"The greatest precision is attained when the whole of the sample
+submitted to the analyst is gasified in a carbide-to-water apparatus, and
+the gas evolved is measured in an accurately graduated gasholder.
+
+"The apparatus used for this analysis must not only admit of all the
+precautionary rules of gas-analytical work being observed, but must also
+fulfil certain other experimental conditions incidental to the nature of
+the analysis.
+
+"(_a_) The apparatus must be provided with an accurate thermometer
+to show the temperature of the confining water, and with a pressure
+gauge, which is in communication with the gasholder.
+
+"(_b_) The generator must either be provided with a gasholder which
+is capable of receiving the quantity of gas evolved from the whole amount
+of carbide, or the apparatus must be so constructed that it becomes
+possible with a gasholder which in not too large (up to 200 litres = say
+7 cubic feet capacity) to gasify a larger amount of carbide.
+
+"(_c_) The generator must be constructed so that escape of the
+evolved gas from it to the outer air is completely avoided.
+
+"(_d_) The gasholder must be graduated in parts up to 1/4 per cent.
+of its capacity, must travel easily, and be kept, as far as may be in
+suspension by counterweighting.
+
+"(_e_) The water used for decomposing the carbide and the confining
+water must be saturated, before use, with acetylene, and, further, the
+generator must, before the analysis proper, be put under the pressure of
+the confining (or sealing) liquid."
+
+The following is a description of a typical form of apparatus
+corresponding with the foregoing requirements:
+
+"The apparatus, shown in the annexed figure, consists of the generator A,
+the washer B, and the gasholder C.
+
+[Illustration: FIG. 22.--LARGE-SCALE APPARATUS FOR DETERMINING YIELD OF
+GAS FROM CARBIDE.]
+
+"The generator A consists of a cylindrical vessel with sloping bottom,
+provided with a sludge outlet _a_, a gas exit-pipe _b_, and a
+lid _b'_ fastened by screws. In the upper part ten boxes _c_
+are installed for the purpose of receiving the carbide. The bottoms of
+those boxes are flaps which rest through their wire projections on a
+revolvable disc _d_, which is mounted on a shaft _l_. This
+shaft passes through a stuffing-box to the outside of the generator and
+can be rotated by moans of the chains _f_, the pulleys _g_ and
+_h_, and the winch _i_. Its rotation causes rotation of the
+disc _d_. The disc _d_, on which the bottoms of the carbide-
+holders are supported, is provided with a slot _e_. On rotating the
+disc, on which the supporting wires of the bottoms of the carbide-holders
+rest, the slot is brought beneath these wires in succession; and the
+bottoms, being thus deprived of their support, drop down. It is possible
+in this way to effect the discharge of the several carbide-holders by
+gradual turning of the winch _i_.
+
+"The washer B is provided with a thermometer _m_ passing through a
+sound stuffing-box and extending into the water.
+
+"The gasholder C is provided with a scale and pointer, which indicate how
+much gas there is in it. It is connected with the pressure-gauge
+_n_, and is further provided with a control thermometer _o_.
+The gas exit-pipe _q_ can be shut off by a cock. There is a cock
+between the gasholder and the washer for isolating one from the other.
+
+"The dimensions of the apparatus are such that each carbide-holder can
+contain readily about half a kilogramme (say l lb.) of carbide. The
+gasholder is of about 200 litres (say 7 cubic feet) capacity; and if the
+bell is 850 mm. (= 33-1/2 inches) high, and 550 mm. (= 21-1/2 inches) in
+diameter it will admit of the position being read off to within half a
+litre (say 0.02 cubic foot)."
+
+The directions of the German Association for sampling a consignment of
+carbide packed in drums each containing 100 kilogrammes (say 2 cwt.) have
+already been given in the rules of that body. They differ somewhat from
+those issued by the British Association (_vide ante_), and have
+evidently been compiled with a view to the systematic and rapid sampling
+of larger consignments than are commonly dealt with in this country.
+Drawing a portion of the whole sample from every tenth drum is
+substantially the same as the British Association's regulations for cases
+of dispute, viz., to have one unopened drum (_i.e._, one or two
+cwt.) per ton of carbide placed at the analyst's disposal for sampling.
+Actually the mode of drawing a portion of the whole sample from every
+tenth vessel, or lot, where a large number is concerned, is one which
+would naturally be adopted by analysts accustomed to sampling any other
+products so packed or stored, and there in no reason why it should be
+departed from in the case of large consignments of carbide. For lots of
+less than ten drums, unless there is reason to suspect want of
+uniformity, it should usually suffice to draw the sample from one drum
+selected at random by the sampler. The analyst, or person who undertakes
+the sampling, must, however, exercise discretion as to the scheme of
+sampling to be followed, especially if want of uniformity of the several
+lots constituting the consignment in suspected. The size of the lumps
+constituting a sample will be referred to later.
+
+The British Association's regulations lead to a sample weighing about 3
+lb. being obtained from each drum. If only one drum is sampled, the
+quantity taken from each position may be increased with advantage so as
+to give a sample weighing about 10 lb., while if a large number of drums
+is sampled, the several samples should be well mixed, and the ordinary
+method of quartering and re-mixing followed until a representative
+portion weighing about 10 lb. remains.
+
+A sample representative of the bulk of the consignment having been
+obtained, and hermetically sealed, the procedure of testing by means of
+the apparatus already described may be given from the German
+Association's directions:
+
+"The first carbide receptacle is filled with 300 to 400 grammes (say 3/4
+lb.) of any readily decomposable carbide, and is hung up in the apparatus
+in such a position with regard to the slot _e_ on the disc _d_
+that it will be the first receptacle to be discharged when the winch
+_i_ is turned. The tin or bottle containing the sample for analysis
+is then opened and weighed on a balance capable of weighing exactly to
+1/2 gramme (say 10 grains). The carbide in it is then distributed
+quickly, and as far as may be equally, into the nine remaining carbide
+receptacles, which are then shut and hung up quickly in the generator.
+The lid _b'_ is then screwed on the generator to close it, and the
+empty tin or bottle, from which the sample of carbide has been removed,
+is weighed.
+
+"The contents of the first carbide receptacle are then discharged by
+turning the winch _i_. Their decomposition ensures on the one hand
+that the sealing water and the generating water are saturated with
+acetylene, and on the other hand that the dead space in the generator is
+brought under the pressure of the seal, so that troublesome corrections
+which would otherwise be entailed are avoided. After the carbide is
+completely decomposed, but not before two hours at least have elapsed,
+the cock _p_ is shut, and the gasholder is run down to the zero mark
+by opening the cock _q_. The cock _q_ is then shut, _p_ is
+opened, and the analytical examination proper is begun by discharging the
+several carbide receptacles by turning the winch _i_. After the
+first receptacle has been discharged, five or ten minutes are allowed to
+elapse for the main evolution of gas to occur, and the cock _p_ is
+then shut. Weights are added to the gasholder until the manometer
+_n_ gives the zero reading; the position of the gasholder C is then
+read off, and readings of the barometer and of the thermometer _o_
+are made. The gasholder is then emptied down to the zero mark by closing
+the cock _p_ and opening _q_. When this is done _q_ is
+closed and _p_ is opened, and the winch _i_ is turned until the
+contents of the next carbide receptacle are discharged. This procedure is
+followed until the carbide from the last receptacle has been gasified;
+then, after waiting until all the carbide has been decomposed, but in any
+case not less than two hours, the position of the gasholder is read, and
+readings of the barometer and thermometer are again taken. The total of
+the values obtained represents the yield of gas from the sample
+examined."
+
+The following example is quoted:
+
+Weight of the tin received, with its contained |
+ carbide . . . . . ._| = 6325 grammes.
+Weight of the empty tin . . . . = 1485 "
+ _______
+ Carbide used . . . = 4840 " = 10670 lb.
+
+The carbide in question was distributed among the nine receptacles and
+gasified. The readings were:
+
+ ________________________________________________
+| | | | |
+| No. | Litres. | Degrees C. | Millimetres. |
+|______|__________|______________|_______________|
+| | | | |
+| 1 | 152.5 | 13 | 762 |
+| 2 | 136.6 | " | " |
+| 3 | 138.5 | " | " |
+| 4 | 161.0 | " | " |
+| 5 | 131.0 | " | " |
+| 6 | 182.5 | 13.5 | " |
+| 7 | 146.0 | " | " |
+| 8 | 163.0 | 14.0 | " |
+| 9 | 178.5 | " | " |
+|______|__________|______________|_______________|
+
+After two hours, the total of the readings was 1395.0 litres at 13.5 deg. C.
+and 762 mm., which is equivalent to 1403.7 litres (= 49.57 cubic feet) at
+15 deg. C. and 760 mm. (or 60 deg. F. and 30 inches; there is no appreciable
+change of volume of a gas when the conditions under which it is measured
+are altered from 15 deg. C. and 760 mm. to 60 deg. F. and 30 inches, or _vice
+versa_).
+
+The yield of gas from this sample is therefore 1403.7/4.840 = 290 litres
+at 15 deg. C. and 760 mm. per kilogramme, or 49.57/10.67 = 4.65 cubic feet at
+60 deg. F. and 30 inches per pound of carbide. The apparatus described can,
+of course, be used when smaller samples of carbide only are available for
+gasification, but the results will be less trustworthy if much smaller
+quantities than those named are taken for the test.
+
+Other forms of carbide-to-water apparatus may of course be devised, which
+will equally well fulfil the requisite conditions for the test, viz.,
+complete decomposition of the whole of the carbide without excessive rise
+of temperature, and no loss of gas by solution or otherwise.
+
+An experimental wet gas-motor, of which the water-line has been
+accurately set (by means of the Gas Referees' 1/12 cubic foot measure, or
+a similar meter-proving apparatus), may be used in place of the graduated
+gasholder for measuring the volume of the gas evolved, provided the rate
+of flow of the gas does not exceed 1/6 cubic foot, or say 5 litres per
+minute. If the generation of gas is irregular, as when an apparatus of
+the type described above is used, it is advisable to insert a small
+gasholder or large bell-governor between the washer and the meter. The
+meter must be provided with a thermometer, according to the indications
+of which the observed volumes must be corrected to the corresponding
+volume at normal temperature.
+
+If apparatus such as that described above is not available, fairly
+trustworthy results for practical purposes may be obtained by the
+decomposition of smaller samples in the manner described below, provided
+these samples are representative of the average composition of the larger
+sample or bulk, and a number of tests are made in succession and the
+results of individual tests do not differ by more than 10 litres of gas
+per kilogramme (or 0.16 cubic foot per pound) of carbide.
+
+It is necessary at the outset to reduce large lumps of carbide in the
+sample to small pieces, and this must be done with as little exposure as
+possible to the (moist) air. Failing a good pulverising machine of the
+coffee-mill or similar type, which does its work quickly, the lumps must
+be broken as rapidly as possible in a dry iron mortar, which may with
+advantage be fitted with a leather or india-rubber cover, through a hole
+in which the pestle passes. As little actual dust as possible should be
+made during pulverisation. The decomposition of the carbide is best
+effected by dropping it into water and measuring the volume of gas
+evolved with the precautions usually practised in gas analysis. An
+example of one of the methods of procedure described by the German
+Association will show how this test can be satisfactorily carried out:
+
+"A Woulff's bottle, _a_ in the annexed figure, of blown glass and
+holding about 1/4 litre is used as the generating vessel. One neck, about
+15 mm. in internal diameter, is connected by flexible tubing with a
+globular vessel _b_, having two tubulures, and this vessel is
+further connected with a conical flask _c_, holding about 100 c.c.
+The other neck is provided with tubing _d_, serving to convey the
+gas to the inlet-tube, with tap _e_, of the 20-litre measuring
+vessel _f_, which is filled with water saturated with acetylene, and
+communicates through its lower tubulure with a similar large vessel
+_g_. The generating vessel _a_ is charged with about 150 c.c.
+of water saturated with acetylene. The vessel _f_ is filled up to
+the zero mark by raising the vessel _g_; the tap _e_ is then
+shut, and connexion is made with the tube _d_. Fifty grammes (or say
+2 oz.) of the pulverised carbide are then weighed into the flask _c_
+and this is connected by the flexible tubing with the vessel _b_.
+The carbide is then decomposed by bringing it in small portions at a time
+into the bulb _b_ by raising the flask _c_, and letting it drop
+from _b_ into the generating vessel _a_, after having opened
+the cock _e_ and slightly raised the vessel _f_. After the last
+of the carbide has been introduced two hours are allowed to elapse, and
+the volume of gas in _f_ is then read while the water stands at the
+same level in _f_ and _g_, the temperature and pressure being
+noted simultaneously."
+
+A second, but less commendable method of decomposing the carbide is by
+putting it in a dry two-necked bottle, one neck of which is connected
+with _e_, and dropping water very slowly from a tap-funnel, which
+enters the other neck, on to the carbide. The generating bottle should be
+stood in water, in order to keep it cool, and the water should be dropped
+in at the rate of about 50 c.c. in one hour. It will take about three
+hours completely to gasify the 50 grammes of carbide under these
+conditions. The gas is measured as before.
+
+[Illustration: FIG. 23.--SMALL-SCALE APPARATUS FOR DETERMINING YIELD OF
+GAS FROM CARBIDE.]
+
+Cedercreutz has carried out trials to show the difference between the
+yields found from large and small carbide taken from the same drum. One
+sample consisted of the dust and smalls up to about 3/5 inch in size,
+while the other contained large carbide as well as the small. The latter
+sample was broken to the same size as the former for the analysis. Tests
+were made both with a large testing apparatus, such as that shown in Fig.
+22, and with a small laboratory apparatus, such as that shown in Fig. 23.
+The dust was screened off for the tests made in the large apparatus. Two
+sets of testings were made on different lots of carbide, distinguished
+below as "A" and "B," and about 80 grammes wore taken for each
+determination in the laboratory apparatus, and 500 grammes in the large
+apparatus. The results are stated in litres (at normal temperature and
+pressure) per kilogramme of carbide.
+
+ ___________________________________________________________________
+| | | |
+| | "A" | "B" |
+|_____________________________________________________|______|______|
+| | | |
+| Lot |Litres|Litres|
+| Small carbide, unscreened, in laboratory \ (1) | 276 | 267 |
+| apparatus . . . . . / (2) | 273 | 270 |
+| Average sample of carbide, unscreened, in \ (1) | 318 | 321 |
+| laboratory apparatus . . . / (2) | 320 | 321 |
+| Small carbide, dust freed, in large apparatus (1) | 288 | 274 |
+| Average sample of carbide, dust freed, in \ (2) | 320 | 322 |
+| large apparatus . . . . / | | |
+|_____________________________________________________|______|______|
+
+As the result of the foregoing researches Cedercreutz has recommended
+that in order to sample the contents of a drum, they should be tipped
+out, and about a kilogramme (say 2 to 3 lb.) taken at once from them with
+a shovel, put on an iron base and broken with a hammer to pieces of about
+2/5 inch, mixed, and the 500 grammes required for the analysis in the
+form of testing plant which he employs taken from this sample. Obviously
+a larger sample can be taken in the same manner. On the other hand the
+British and German Associations' directions for sampling the contents of
+a drum, which have already been quoted, differ somewhat from the above,
+and must generally be followed in cases of dispute.
+
+Cedercreutz's figures, given in the above table, show that it would be
+very unfair to determine the gas-making capacity of a given parcel of
+carbide in which the lumps happened to vary considerably in size by
+analysing only the smalls, results so obtained being possibly 15 per
+cent. too low. This is due to two causes: first, however carefully it be
+stored, carbide deteriorates somewhat by the attack of atmospheric
+moisture; and since the superficies of a lump (where the attack occurs)
+is larger in proportion to the weight of the lump as the lump itself is
+smaller, small lumps deteriorate more on keeping than large ones. The
+second reason, however, is more important. Not being a pure chemical
+substance, the commercial material calcium carbide varies in hardness;
+and when it is merely crushed (not reduced altogether to powder) the
+softer portions tend to fall into smaller fragments than the hard
+portions. As the hard portions are different in composition from the soft
+portions, if a parcel is sampled by taking only the smalls, practically
+that sample contains an excess of the softer part of the original
+material, and as such is not representative. Originally the German
+Acetylene Association did not lay down any rules as to the crushing of
+samples by the analyst, but subsequently they specified that the material
+should be tested in the size (or sizes) in which it was received. The
+British Association, on the contrary, requires the sample to be broken in
+small pieces. If the original sample is taken in such fashion as to
+include large and small lumps as accurately as possible in the same
+proportion as that in which they occur in the main parcel, no error will
+be introduced if that sample is crushed to a uniform size, and then
+subdivided again; but a small deficiency in gas yield will be produced,
+which will be in the consumer's favour. It is not altogether easy to see
+the advantage of the British idea of crushing the sample over the German
+plan of leaving it alone; because the analytical generator will easily
+take, or its parts could be modified to take, the largest lumps met with.
+If the sample is in very large masses, and is decomposed too quickly,
+polymerisation of gas may be set up; but on the other hand, the crushing
+and re-sampling will cause wastage, especially in damp weather, or when
+the sampling has to be done in inconvenient places. The British
+Association requires the test to be made on carbide parcels ranging
+between 1 and 2-1/2 inches or larger, because that is the "standard" size
+for this country, and because no guarantee is to be had or expected from
+the makers as to the gas-producing capacity of smaller material.
+Manifestly, if a consumer employs such a form of generator that he is
+obliged to use carbide below "standard" size, analyses may be made on his
+behalf in the ordinary way; but he will have no redress if the yield of
+acetylene is less than the normal. This may appear a defect or grievance;
+but since in many ways the use of small carbide (except in portable
+lamps) is not advantageous--either technically or pecuniarily--the rule
+simply amounts to an additional judicious incentive to the adoption of
+apparatus capable of decomposing standard-sized lumps. The German and
+Austrian Associations' regulations, however, provide a standard for the
+quality of granulated carbide.
+
+It has been pointed out that the German Association's direction that the
+water used in the testing should be saturated with acetylene by a
+preliminary decomposition of 1/2 kilogramme of carbide is not wholly
+adequate, and it has been suggested that the preliminary decomposition
+should be carried out twice with charges of carbide, each weighing not
+less than 1 per cent. of the weight of water used. A further possible
+source of error lies in the fact that the generating water is saturated
+at the prevailing temperature of the room, and liberates some of its
+dissolved acetylene when the temperature rises during the subsequent
+generation of gas. This error, of course, makes the yield from the sample
+appear higher than it actually is. Its effects may be compensated by
+allowing time for the water in the generator or gasholder to cool to its
+original temperature before the final reading is made.
+
+With regard to the measurement of the temperature of the evolved gas in
+the bell gasholder, it is usual to assume that the reading of a
+thermometer which passes through the crown of the gasholder suffices. If
+the thermometer has a very long stem, so that the bulb is at about the
+mid-height of the filled bell, this plan is satisfactory, but if an
+ordinary thermometer is used, it is better to take, as the average
+temperature of the gas in the holder, the mean of the readings of the
+thermometer in the crown, and of one dipping into the water of the holder
+seal.
+
+The following table gives factors for correcting volumes of gas observed
+at any temperature and pressure falling within its range to the normal
+temperature (60 deg. F.) and normal barometric height (30 inches). The normal
+volume thus found is, as already stated, not appreciably different from
+the volume at 15 deg. C. and 760 mm. (the normal conditions adopted by
+Continental gas chemists). To use the table, find the observed
+temperature and the observed reading of the barometer in the border of
+the table, and in the space where these vertical and horizontal columns
+meet will be found a number by which the observed volume of gas is to be
+multiplied in order to find the corresponding volume under normal
+conditions. For intermediate temperatures, &c., the factors may be
+readily inferred from the table by inspection. This table must only be
+applied when the gas is saturated with aqueous vapour, as is ordinarily
+the case, and therefore a drier must not be applied to the gas before
+measurement.
+
+Hammerschmidt has calculated a similar table for the correction of
+volumes of gas measured at temperatures ranging from 0 deg. to 30 deg. C., and
+under pressures from 660 to 780 mm., to 15 deg. C. and 760 mm. It is based on
+the coefficient of expansion of acetylene given in Chapter VI., but, as
+was there pointed out, this coefficient differs by so little from that of
+the permanent gases for which the annexed table was compiled, that no
+appreciable error results from the use of the latter for acetylene also.
+A table similar to the annexed but of more extended range is given in the
+"Notification of the Gas Referees," and in the text-book on "Gas
+Manufacture" by one of the authors.
+
+The determination of the amounts of other gases in crude or purified
+acetylene is for the most part carried out by the methods in vogue for
+the analysis of coal-gas and other illuminating gases, or by slight
+modifications of them. For an account of these methods the textbook on
+"Gas Manufacture" by one of the authors may be consulted. For instance,
+two of the three principal impurities in acetylene, viz., ammonia and
+sulphuretted hydrogen, may be detected and estimated in that gas in the
+same manner as in coal gas. The detection and estimation of phosphine
+are, however, analytical operations peculiar to acetylene among common
+illuminating gases, and they must therefore be referred to.
+
+_Table to facilitate the Correction of the Volume of Gas at different
+Temperatures and under different Atmospheric Pressures._
+
+ _____________________________________________________
+| | |
+| | THERMOMETER. |
+| BAR.|_______________________________________________|
+| | | | | | | |
+| | 46 deg. | 48 deg. | 50 deg. | 52 deg. | 54 deg. | 56 deg. |
+|_____|_______|_______|_______|_______|_______|_______|
+| | | | | | | |
+|28.4 | 0.979 | 0.974 | 0.970 | 0.965 | 0.960 | 0.955 |
+|28.5 | 0.983 | 0.978 | 0.973 | 0.968 | 0.964 | 0.959 |
+|28.6 | 0.986 | 0.981 | 0.977 | 0.972 | 0.967 | 0.962 |
+|28.7 | 0.990 | 0.985 | 0.980 | 0.975 | 0.970 | 0.966 |
+|28.8 | 0.993 | 0.988 | 0.984 | 0.979 | 0.974 | 0.969 |
+|28.9 | 0.997 | 0.992 | 0.987 | 0.982 | 0.977 | 0.973 |
+|29.0 | 1.000 | 0.995 | 0.990 | 0.986 | 0.981 | 0.976 |
+|29.1 | 1.004 | 0.999 | 0.994 | 0.989 | 0.984 | 0.979 |
+|29.2 | 1.007 | 1.002 | 0.997 | 0.992 | 0.988 | 0.982 |
+|29.3 | 1.011 | 1.005 | 1.001 | 0.996 | 0.991 | 0.986 |
+|29.4 | 1.014 | 1.009 | 1.004 | 0.999 | 0.995 | 0.990 |
+|29.5 | 1.018 | 1.013 | 1.008 | 1.003 | 0.998 | 0.993 |
+|29.6 | 1.021 | 1.016 | 1.011 | 1.006 | 1.001 | 0.996 |
+|29.7 | 1.025 | 1.019 | 1.015 | 1.010 | 1.005 | 1.000 |
+|29.8 | 1.028 | 1.023 | 1.018 | 1.013 | 1.008 | 1.003 |
+|29.9 | 1.031 | 1.026 | 1.022 | 1.017 | 1.012 | 1.007 |
+|30.0 | 1.035 | 1.030 | 1.025 | 1.020 | 1.015 | 1.010 |
+|30.1 | 1.038 | 1.033 | 1.029 | 1.024 | 1.019 | 1.014 |
+|30.2 | 1.042 | 1.037 | 1.032 | 1.027 | 1.022 | 1.017 |
+|30.3 | 1.045 | 1.040 | 1.036 | 1.030 | 1.025 | 1.020 |
+|30.4 | 1.049 | 1.044 | 1.039 | 1.034 | 1.029 | 1.024 |
+|30.5 | 1.052 | 1.047 | 1.042 | 1.037 | 1.032 | 1.027 |
+|_____|_______|_______|_______|_______|_______|_______|
+ _____________________________________________________
+| | |
+| | THERMOMETER. |
+| BAR.|_______________________________________________|
+| | | | | | | |
+| | 58 deg. | 60 deg. | 62 deg. | 64 deg. | 66 deg. | 68 deg. |
+|_____|_______|_______|_______|_______|_______|_______|
+| | | | | | | |
+|28.5 | 0.954 | 0.949 | 0.944 | 0.939 | 0.934 | 0.929 |
+|28.6 | 0.958 | 0.953 | 0.947 | 0.943 | 0.938 | 0.932 |
+|28.7 | 0.961 | 0.956 | 0.951 | 0.946 | 0.941 | 0.936 |
+|28.8 | 0.964 | 0.959 | 0.954 | 0.949 | 0.944 | 0.939 |
+|28.9 | 0.968 | 0.963 | 0.958 | 0.953 | 0.948 | 0.942 |
+|29.0 | 0.971 | 0.966 | 0.961 | 0.956 | 0.951 | 0.946 |
+|29.1 | 0.975 | 0.969 | 0.964 | 0.959 | 0.954 | 0.949 |
+|29.2 | 0.978 | 0.973 | 0.968 | 0.963 | 0.958 | 0.952 |
+|29.3 | 0.981 | 0.976 | 0.971 | 0.966 | 0.961 | 0.956 |
+|29.4 | 0.985 | 0.980 | 0.975 | 0.969 | 0.964 | 0.959 |
+|29.5 | 0.988 | 0.983 | 0.978 | 0.973 | 0.968 | 0.962 |
+|29.6 | 0.992 | 0.986 | 0.981 | 0.976 | 0.971 | 0.966 |
+|29.7 | 0.995 | 0.990 | 0.985 | 0.980 | 0.974 | 0.969 |
+|29.8 | 0.998 | 0.993 | 0.988 | 0.983 | 0.978 | 0.972 |
+|29.9 | 1.002 | 0.997 | 0.991 | 0.986 | 0.981 | 0.976 |
+|30.0 | 1.005 | 1.000 | 0.995 | 0.990 | 0.985 | 0.979 |
+|30.1 | 1.009 | 1.003 | 0.998 | 0.993 | 0.988 | 0.983 |
+|30.2 | 1.012 | 1.007 | 1.002 | 0.996 | 0.991 | 0.986 |
+|30.3 | 1.015 | 1.010 | 1.005 | 1.000 | 0.995 | 0.989 |
+|30.4 | 1.019 | 1.014 | 1.008 | 1.003 | 0.998 | 0.993 |
+|30.5 | 1.022 | 1.017 | 1.012 | 1.006 | 1.001 | 0.996 |
+|_____|_______|_______|_______|_______|_______|_______|
+ _____________________________________________
+| | |
+| | THERMOMETER. |
+| BAR.|_______________________________________|
+| | | | | | |
+| | 70 deg. | 72 deg. | 74 deg. | 76 deg. | 78 deg. |
+|_____|_______|_______|_______|_______|_______|
+| | | | | | |
+|28.4 | 0.921 | 0.915 | 0.910 | 0.905 | 0.900 |
+|28.5 | 0.924 | 0.919 | 0.914 | 0.908 | 0.903 |
+|28.6 | 0.927 | 0.922 | 0.917 | 0.912 | 0.906 |
+|28.7 | 0.931 | 0.925 | 0.920 | 0.915 | 0.909 |
+|28.8 | 0.934 | 0.929 | 0.924 | 0.918 | 0.913 |
+|28.9 | 0.937 | 0.932 | 0.927 | 0.921 | 0.916 |
+|29.0 | 0.941 | 0.935 | 0.930 | 0.925 | 0.919 |
+|29.1 | 0.944 | 0.939 | 0.933 | 0.928 | 0.923 |
+|29.2 | 0.947 | 0.942 | 0.937 | 0.931 | 0.926 |
+|29.3 | 0.950 | 0.945 | 0.940 | 0.935 | 0.929 |
+|29.4 | 0.954 | 0.949 | 0.943 | 0.938 | 0.932 |
+|29.5 | 0.957 | 0.952 | 0.947 | 0.941 | 0.936 |
+|29.6 | 0.960 | 0.955 | 0.950 | 0.944 | 0.939 |
+|29.7 | 0.964 | 0.959 | 0.953 | 0.948 | 0.942 |
+|29.8 | 0.967 | 0.962 | 0.957 | 0.951 | 0.946 |
+|29.9 | 0.970 | 0.965 | 0.960 | 0.954 | 0.949 |
+|30.0 | 0.974 | 0.968 | 0.963 | 0.958 | 0.952 |
+|30.1 | 0.977 | 0.972 | 0.966 | 0.961 | 0.955 |
+|30.2 | 0.980 | 0.975 | 0.970 | 0.964 | 0.959 |
+|30.3 | 0.984 | 0.978 | 0.973 | 0.968 | 0.962 |
+|30.4 | 0.987 | 0.982 | 0.976 | 0.971 | 0.965 |
+|30.5 | 0.990 | 0.985 | 0.980 | 0.974 | 0.969 |
+|_____|_______|_______|_______|_______|_______|
+
+For the detection of phosphine, Berge's solution may be used. It is a
+"solution of 8 to 10 parts of corrosive sublimate in 80 parts of water
+and 20 parts of 30 per cent. hydrochloric acid." It becomes cloudy when
+gas containing phosphine is passed into it. It is, however, applied most
+conveniently in the form of Keppeler's test-papers, which have been
+described in Chapter V. Test-papers for phosphine, the active body in
+which has not yet been divulged, have recently been produced for sale by
+F. B. Gatehouse.
+
+The estimation of phosphine will usually require to be carried out either
+(1) on gas directly evolved from carbide in order to ascertain if the
+carbide in question yields an excessive proportion of phosphine, or (2)
+upon acetylene which is presumably purified, drawn either from the outlet
+of the purifier or from the service-pipes, with the object of
+ascertaining whether an adequate purification in regard to phosphine has
+been accomplished. In either case, the method of estimation is the same,
+but in the first, acetylene should be specially generated from a small
+representative sample of the carbide and led directly into the apparatus
+for the absorption of the phosphine. If the acetylene passes into the
+ordinary gasholder, the amount of phosphine in gas drawn off from the
+holder will vary from time to time according to the temperature and the
+degree of saturation of the water in the holder-tank with phosphine, as
+well as according to the amount of phosphine in the gas generated at the
+time.
+
+A method frequently employed for the determination of phosphine in
+acetylene is one devised by Lunge and Cedercreutz. If the acetylene is to
+be evolved from a sample of carbide in order to ascertain how much
+phosphine the latter yields to the gas, about 50 to 70 grammes of the
+carbide, of the size of peas, are brought into a half-litre flask, and a
+tap-funnel, with the mouth of its stem contracted, is passed through a
+rubber plug fitting the mouth of the flask. A glass tube passing through
+the plug serves to convey the gas evolved to an absorption apparatus,
+which is charged with about 75 c.c. of a 2 to 3 per cent. solution of
+sodium hypochlorite. The absorption apparatus may be a ten-bulbed
+absorption tube or any convenient form of absorption bulbs which subject
+the gas to intimate contact with the solution. If acetylene from a
+service-pipe is to be tested, it is led direct from the nozzle of a gas-
+tap to the absorption tube, the outlet of which is connected with an
+aspirator or the inlet of an experimental meter, by which the volume of
+gas passed through the solution is measured. But if the generating flask
+is employed, water is allowed to drop from the tap-funnel on to the
+carbide in the flask at the rate of 6 to 7 drops a minute (the tap-funnel
+being filled up from time to time), and all the carbide will thus be
+decomposed in 3 to 4 hours. The flask is then filled to the neck with
+water, and disconnected from the absorption apparatus, through which a
+little air is then drawn. The absorbing liquid is then poured, and washed
+out, into a beaker; hydrochloric acid is added to it, and it is boiled in
+order to expel the liberated chlorine. It is then usual to precipitate
+the sulphuric acid by adding solution of barium chloride to the boiling
+liquid, allowing it to cool and settle, and then filtering. The weight of
+barium sulphate obtained by ignition of the filter and its contents,
+multiplied by 0.137, gives the amount of sulphur present in the acetylene
+in the form of sulphuretted hydrogen. The filtrate and washings from this
+precipitate are rendered slightly ammoniacal, and a small excess of
+"magnesia mixture" is added; the whole is stirred, left to stand for 12
+hours, filtered, the precipitate washed with water rendered slightly
+ammoniacal, dried, ignited, and weighed. The weight so found multiplied
+by 0.278 gives the weight of phosphorus in the form of phosphine in the
+volume of gas passed through the absorbent liquid.
+
+Objection may rightly be raised to the Lunge and Cedercreutz method of
+estimating the phosphine in crude acetylene on the ground that explosions
+are apt to occur when the gas is being passed into the hypochlorite
+solution. Also it must be borne in mind that it aims at estimating only
+the phosphorus which is contained in the gas in the form of phosphine,
+and that there may also be present in the gas organic compounds of
+phosphorus which are not decomposed by the hypochlorite. But when the
+acetylene is evolved from the carbide in proper conditions for the
+avoidance of appreciable heating it appears fairly well established that
+phosphorus compounds other than phosphine exist in the gas only in
+practically negligible amount, unless the carbide decomposed is of an
+abnormal character. Various methods of burning the acetylene and
+estimating the phosphorus in the products of combustion have, however
+been proposed for the purpose of determining the total amount of
+phosphorus in acetylene. Some of them are applicable to the simultaneous
+determination of the total sulphur in the acetylene, and in this respect
+become akin to the Gas Referees' method for the determination of the
+sulphur compounds in coal-gas.
+
+Eitner and Keppeler have proposed to burn the acetylene on which the
+estimation is to be made in a current of neat oxygen. But this procedure
+is rather inconvenient, and by no means essential. Lidholm liberated
+acetylene slowly from 10 grammes of carbide by immersing the carbide in
+absolute alcohol and gradually adding water, while the gas mixed with a
+stream of hydrogen leading to a burner within a flask. The flow of
+hydrogen was reduced or cut off entirely while the acetylene was coming
+off freely, but hydrogen was kept burning for ten minutes after the flame
+had ceased to be luminous in order to ensure the burning of the last
+traces of acetylene. The products of combustion were aspirated through a
+condenser and a washing bottle, which at the close were rinsed out with
+warm solution of ammonia. The whole of the liquid so obtained was
+concentrated by evaporation, filtered in order to remove particles of
+soot or other extraneous matter, and acidified with nitric acid. The
+phosphoric acid was then precipitated by addition of ammonium molybdate.
+
+J. W. Gatehouse burns the acetylene in an ordinary acetylene burner of
+from 10 to 30 litres per hour capacity, and passes the products of
+combustion through a spiral condensing tube through which water is
+dropped at the rate of about 75 c.c. per hour, and collected in a beaker.
+The burner is placed in a glass bell-shaped combustion chamber connected
+at the top through a right-angled tube with the condenser, and closed
+below by a metal base through which the burner is passed. The amount of
+gas burnt for one determination is from 50 to 100 litres. When the gas is
+extinguished, the volume consumed is noted, and after cooling, the
+combustion chamber and condenser are washed out with the liquid collected
+in the beaker and finally with distilled water, and the whole, amounting
+to about 400 c.c., is neutralised with solution of caustic alkali (if
+decinormal alkali is used, the total acidity of the liquid thus
+ascertained may be taken as a convenient expression of the aggregate
+amount of the sulphuric, phosphoric and silicic acids resulting from the
+combustion of the total corresponding impurities in the gas), acidified
+with hydrochloric acid, and evaporated to dryness with the addition
+towards the end of a few drops of nitric acid. The residue is taken up in
+dilute hydrochloric acid; and silica filtered off and estimated if
+desired. To the filtrate, ammonia and magnesia mixture are added, and the
+magnesium pyrophosphate separated and weighed with the usual precautions.
+Sulphuric acid may, if desired, be estimated in the filtrate, but in that
+case care must be taken that the magnesia mixture used was free from it.
+
+Mauricheau-Beaupre has elaborated a volumetric method for the estimation
+of the phosphine in crude acetylene depending on its decomposition by a
+known volume of excess of centinormal solution of iodine, addition of
+excess of standard solution of sodium thiosulphate, and titrating back
+with decinormal solution of iodine with a few drops of starch solution as
+an indicator. One c.c. of centinormal solution of iodine is equivalent to
+0.0035 c.c. of phosphine. This method of estimation is quickly carried
+out and is sufficiently accurate for most technical purposes.
+
+In carrying out these analytical operations many precautions have to be
+taken with which the competent analyst is familiar, and they cannot be
+given in detail in this work, which is primarily intended for ordinary
+users of acetylene, and not for the guidance of analysts. It may,
+however, be pointed out that many useful tests in connexion with
+acetylene supply can be conducted by a trained analyst, which are not of
+a character to be serviceable to the untrained experimentalist. Among
+such may be named the detection of traces of phosphine in acetylene which
+has passed through a purifier with a view to ascertaining if the
+purifying material is exhausted, and the estimation of the amount of air
+or other diluents in stored acetylene or acetylene generated in a
+particular manner. Advice on these points should be sought from competent
+analysts, who will already have the requisite information for the
+carrying out of any such tests, or know where it is to be found. The
+analyses in question are not such as can be undertaken by untrained
+persons. The text-book on "Gas Manufacture" by one of the authors gives
+much information on the operations of gas analysis, and may be consulted,
+along with Hempel's "Gas Analysis" and Winkler and Lunge's "Technical Gas
+Analysis."
+
+APPENDIX
+
+DESCRIPTIONS OF A NUMBER OF ACETYLENE GENERATORS AS MADE IN THE YEAR 1909
+
+(_The purpose of this Appendix is explained in Chapter IV., page 111,
+and a special index to it follows the general index at the end of this
+book._)
+
+AMERICA--CANADA.
+
+_Maker_: SICHE GAS CO., LTD., GEORGETOWN, ONTARIO.
+
+_Type_: Automatic; carbide-to-water.
+
+The "Siche" generator made by this firm consists of a water-tank
+_A_, having at the bottom a sludge agitator _N_ and draw-off
+faucet _O_, and rigidly secured within it a bell-shaped generating
+chamber _B_, above which rises a barrel containing the feed chamber
+_C_, surmounted by the carbide chamber _D_. The carbide used is
+granulated or of uniform size. In the generating chamber _B_ is an
+annular float _E_, nearly filling the area of the chamber, and
+connected, by two rods passing, with some lateral play, through apertures
+in the conical bottom of the feed chamber _C_, to the T-shaped
+tubular valve _F_. Consequently when the float shifts vertically or
+laterally the rods and valves at once move with it. The angle of the cone
+of the feed chamber and the curve of the tubular valve are based on the
+angle of rest of the size of carbide used, with the object of securing
+sensitiveness of the feed. The feed is thus operated by a very small
+movement of the float, and consequently there is but very slight rise and
+fall of the water in the generating chamber. Owing to the lateral play,
+the feed valve rarely becomes concentric with its seat. There is a cover
+_G_ over the feed valve _F_, designed to distribute the carbide
+evenly about the feed aperture and to prevent it passing down the hollow
+of the valve and the holes through which the connecting-rods pass. It
+also directs the course of the evolved gas on its way to the service-pipe
+through the carbide in the feed chamber _C_, whereby the gas is
+dried. The carbide chamber _D_ has at its bottom a conical valve,
+normally open, but closed by means of the spindle _H_, which is
+engaged at its upper end by the closing screw-cap _J_, which is
+furnished with a safelocking device to prevent its removal until the
+conical valve is closed and the hopper chamber _D_ thereby cut off
+from the gas-supply. The cap _J_, in addition to a leather washer to
+make a gas-tight joint when down, has a lower part fitting to make an
+almost gas-tight joint. Thus when the cap is off; the conical valve fits
+gas-tight; when it is on and screwed down it is gas-tight; and when on
+but not screwed down, it is almost gas-tight. Escape of gas is thus
+avoided. A special charging funnel _K_, shown in half-scale, is
+provided for inserting in place of the screw cap. The carbide falls from
+the funnel into the chamber _D_ when the chain is pulled. A fresh
+charge of carbide may be put in while the apparatus is in action. The
+evolved gas goes into the chamber _C_ through a pipe, with cock, to
+a dust-arrester _L_, which contains a knitted stocking lightly
+filled with raw sheep's wool through which the gas passes to the service-
+pipe. The dust-arrester needs its contents renewing once in one, two, or
+three years, according to the make of gas. The pressure of the gas is
+varied as desired by altering the height of water in the tank _A_.
+When cleaning the machine, the water must never be run below the top of
+the generating chamber.
+
+[Illustration: FIG. 24.--"SICHE" GENERATOR.]
+
+AMERICA--UNITED STATES.
+
+_Maker:_ J. B. COLT CO., 21 BARCLAY STREET, NEW YORK.
+
+_Type:_ Automatic; carbide-to-water.
+
+The "Colt" generator made by this firm comprises a carbide hopper mounted
+above a generating tank containing water, and an equalising bell
+gasholder mounted above a seal-pot having a vent-pipe _C_
+communicating with the outer air. The carbide hopper is charged with 1/4
+x 1/12 inch carbide, which is delivered from it into the water in the
+generating tank in small portions at a time through a double valve, which
+is actuated through levers connected to the crown of the equalising
+gasholder. As the bell of the gasholder falls the lever rotates a rock
+shaft, which enters the carbide hopper, and through a rigidly attached
+lever raises the inner plunger of the feed-valve. The inner plunger in
+turn raises the concentric outer stopper, thereby leaving an annular
+space at the base of the carbide hopper, through which a small delivery
+of carbide to the water in the generating tank then ensues. The gas
+evolved follows the course shown by the arrows in the figure into the
+gasholder, and raises the bell, thereby reversing the action of the
+levers and allowing the valve to fall of its own weight and so cut off
+the delivery of carbide. The outer stopper of the valve descends before
+the inner plunger and so leaves the conical delivery mouth of the hopper
+free from carbide. The inner plunger, which is capped at its lower end
+with rubber, then falls and seats itself moisture-tight on the clear
+delivery mouth of the hopper. The weight of the carbide in the hopper is
+taken by its sides and a projecting flange of the valve casing, so that
+the pressure of the carbide at the delivery point is slight and uniform.
+The outside of the delivery mouth is finished by a drip collar with
+double lip to prevent condensed moisture creeping upwards to the carbide
+in the hopper. A float in the generating tank, by its descent when the
+water falls below a certain level, automatically draws a cut off across
+the delivery mouth of the carbide hopper and so prevents the delivery of
+carbide either automatically or by hand until the water in the generating
+tank has been restored to its proper level. Interlocking levers, (11) and
+(12) in the figure, prevent the opening of the feed valve while the cap
+(10) of the carbide hopper is open for recharging the hopper. There is a
+stirrer actuated by a handle (9) for preventing the sludge choking the
+sludge cock. The gas passes into the gasholder through a floating seal,
+which serves the dual purpose of washing it in the water of the gasholder
+tank and of preventing the return of gas from the holder to the
+generating tank. From the gasholder the gas passes to the filter (6)
+where it traverses a strainer of closely woven cotton felt for the
+purpose of the removal of any lime.
+
+[Illustration: FIG. 25.--"COLT" GENERATING PLANT.]
+
+Drip pipes (30) and (31) connected to the inlet- and outlet-pipes of the
+gasholder are sealed in water to a depth of 6 inches, so that in the
+event of the pressure in the generator or gasholder rising above that
+limit the surplus gas blows through the seal and escapes through the
+vent-pipe _C_. There is also a telescopic blow-off (32) and (33),
+which automatically comes into play if the gasholder bell rises above a
+certain height.
+
+_Maker:_ DAVIS ACETYLENE CO., ELKHARDT, INDIANA.
+
+_Type:_ Automatic; carbide-to-water.
+
+The "Davis" generator made by this firm comprises an equalising bell
+gasholder with double walls, the inner wall surrounding a central tube
+rising from the top of the generating chamber, in which is placed a
+water-sealed carbide chamber with a rotatory feeding mechanism which is
+driven by a weight motor. The carbide falls from the chamber on to a wide
+disc from which it is pushed off a lump at a time by a swinging
+displacer, so arranged that it will yield in every direction and prevent
+clogging of the feeding mechanism. Carbide falls from the disk into the
+water of the generating chamber, and the evolved gas raises the bell and
+so allows a weighted lever to interrupt the action of the clockwork,
+until the bell again descends. The gas passes through a washer in the
+gasholder tank, and then through an outside scrubber to the service-pipe.
+There is an outside chamber connected by a pipe with the generating
+chamber, which automatically prevents over-filling with water, and also
+acts as a drainage chamber for the service- and blow-off-pipes. There is
+an agitator for the residuum and a sludge-cock through which to remove
+same. The feeding mechanism permits the discharge of lump carbide, and
+the weight motor affords independent power for feeding the carbide, at
+the same time indicating the amount of unconsumed carbide and securing
+uniform gas pressure.
+
+[Illustration: FIG. 26.--"DAVIS" GENERATOR.]
+
+_Maker:_ SUNLIGHT GAS MACHINE CO., 49 WARREN STREET, NEW YORK.
+
+_Type:_ Automatic; carbide-to-water.
+
+The "Omega" apparatus made by this firm consists of a generating tank
+containing water, and surmounted by a hopper which is filled with carbide
+of 1/4-inch size. The carbide is fed from the hopper into the generating
+tank through a mechanism consisting of a double oscillating cup so
+weighted that normally the feed is closed. The fall of the bell of the
+equalising gasholder, into which the gas evolved passes, operates a lever
+_B_, which rotates the weighted cup in the neck of the hopper and so
+causes a portion of carbide to fall into the water in the generating
+tank. The feed-cup consists of an upper cup into which the carbide is
+first delivered. It is then tipped from the upper cup into the lower cup
+while, at the same time, further delivery from the hopper is prevented.
+Thus only the portion of carbide which has been delivered into the lower
+cup is emptied at one discharge into the generator. There is a safety
+lock to the hopper cap which prevents the feeding mechanism coming into
+operation until the hopper cap is screwed down tightly. Provision is made
+for a limited hand-feed of carbide to start the apparatus. The gasholder
+is fitted with a telescoping vent-pipe, by which gas escapes to the open
+in the event of the bell being raised above a certain height. There is
+also an automatic cut-off of the carbide feed, which comes into operation
+it the gas is withdrawn too rapidly whether through leakage in the pipes
+or generating plant, or through the consumption being increased above the
+normal generating capacity of the apparatus. The gas evolved passes into
+a condensing or washing chamber placed beneath the gasholder tank and
+thence it travels to the gasholder. From the gasholder it goes through a
+purifier containing "chemically treated coke and cotton" to the supply-pipe.
+
+[Illustration: FIG. 27.--"OMEGA" GENERATOR.]
+
+1 Vent-cock handle.
+2 Residuum-cock handle.
+3 Agitator handle.
+4 Filling funnel.
+5 Water overflow.
+6 Hopper cap and lever.
+7 Starting feed.
+8 Rocker arm.
+9 Feed connecting-rod.
+A Pawl.
+B Lever for working feed mechanism.
+C Guide frame.
+D Residuum draw-off cock.
+G Chain from hopper cap to feed mechanism.
+H Blow-off and vent-pipe connexion.
+I Gas outlet from generator.
+J Gas service-cock.
+K Filling funnel for gasholder tank.
+L Funnel for condensing chamber.
+M Gas outlet at top of purifier.
+N Guides on gas-bell.
+O Crosshead on swinging pawl.
+P Crane carrying pawl.
+Q Shaft connecting feed mechanism.
+R Plug in gas outlet-pipe.
+S Guide-frame supports.
+U Removable plate to clean purifier.
+Z Removable plate to expose feed-cups for cleaning same.
+
+AUSTRIA-HUNGARY
+
+_Maker:_ RICH. KLINGER, GUMPOLDSKIRCHEN, NEAR VIENNA.
+
+_Type:_ Non-automatic; carbide-to-water.
+
+The generating plant made by this firm consists of the generator _A_
+which is supported in a concrete water and sludge tank _B_, a
+storage gasholder _J_, and purifiers _K_. In the top of the
+generator are guide-ways _F_, through each of which is passed a
+plunger _C_ containing a perforated cage charged with about 8 lb. of
+lump carbide. The plungers are supported by ropes passing over pulleys
+_D_, and when charged they are lowered through the guide-ways
+_F_ into the water in the tank _B_. The charge of carbide is
+thus plunged at once into the large body of water in the tank, and the
+gas evolved passes through perforations in the washer _G_ to the
+condenser _H_ and thence to the storage gasholder _J_. After
+exhaustion of the charge the plungers are withdrawn and a freshly charged
+cage of carbide inserted ready for lowering into the generating tank.
+There is a relief seal _f_ through which gas will blow and escape by
+a pipe _g_ to the open should the pressure within the apparatus
+exceed the depth of the seal, viz., about 9 inches. There is a syphon pot
+_N_ for the collection and withdrawal of condensed water. The sludge
+is allowed to accumulate in the bottom of the concrete tank _B_
+until it becomes necessary to remove it at intervals of about three
+months. Water is added to the tank daily to replace that used up in the
+generation of the gas. The gas passes from the storage holder through one
+of the pair of purifiers _K_, with water-sealed lids, which are
+charged with a chemical preparation for the removal of phosphoretted
+hydrogen. This purifying material also acts as a desiccating agent. From
+the purifiers the gas passes through the meter _L_ to the service-
+pipes.
+
+[Illustration: FIG. 28.--KLINGER'S GENERATING PLANT.]
+
+BELGIUM.
+
+_Maker_: SOC. AN. DE L'ACETYLITHE, 65 RUE DU MARCHE, BRUSSELS.
+
+_Type_: Automatic; contact.
+
+The generating apparatus made by this firm uses, instead of ordinary
+carbide, a preparation known as "acetylithe," which is carbide treated
+specially with mineral oil, glucose and sugar. The object of using this
+treated carbide is to avoid the effects of the attack of atmospheric
+humidity or water vapour, which, with ordinary carbide, give rise to the
+phenomena of after-generation. The generator comprises a water-tank
+_A_ with conical base, a basket _C_ containing the treated
+carbide inserted within a cylindrical case _B_ which is open at the
+bottom and is surmounted by a cylindrical filter _D_. At starting,
+the tank _A_ is filled with water to the level _N N'_. The
+water rises within the cylindrical case until it comes in contact with
+the treated carbide, which thereupon begins to evolve gas. The gas passes
+through the filter _D_, which is packed with dry cotton-wool, and
+escapes through the tap _M_. As soon as the contained air has been
+displaced by gas the outlet of the tap _M_ is connected by a
+flexible tube to the pipe leading to a purifier and the service-pipe.
+When the tap _M_ is closed, or when the rate of evolution of the gas
+exceeds the rate of consumption, the evolved gas accumulates within the
+cylindrical case _B_ and begins to displace the water, the level of
+which within the case is lowered from _S S'_, first to _S1 S'1_
+and ultimately to, say, _S2 S'2_. The evolution of gas is thereby
+gradually curtailed or stopped until more is required for consumption.
+The water displacement causes the water-level in the outer tank to rise
+to _N1 N'1_ and ultimately to, say _N2 N'2_. The lime formed by
+the decomposition of the carbide is loosened from the unattacked portion
+and taken more or less into solution as sucrate of lime, which is a
+soluble salt which the glucose or sugar in the treated carbide forms with
+lime. The solution is eventually run off through the cock _R_. The
+cover _T_ of the filter is screwed down on rubber packing until gas-
+tight. The purifier is charged with puratylene or other purifying
+material.
+
+[Illustration: FIG. 29.--ACETYLITHE GENERATOR.]
+
+_Maker_: L. DEBRUYNE, 22 PLACE MASUI, BRUSSELS.
+
+_Type_: (1) Automatic; carbide-to-water.
+
+The generating plant made by this firm, using granulated carbide,
+comprises an equalising gasholder _E_ alongside a generating tank
+_B_, which is surmounted by a closed carbide receptacle _A_ and
+a distributing appliance. The carbide receptacle is filled with
+granulated carbide and the lid _N_ screwed down; the carbide is then
+withdrawn from the base of the receptacle by the distributing appliance
+and discharged in measured quantities as required into the water in the
+generating tank. The distributing appliance is actuated by a weighted
+cord _H_ attached to the bell _I_ of the gasholder and
+discharges at each time a quantity of carbide only sufficient nearly to
+fill the gasholder with acetylene. The gas passes from the generator
+through the pipe _J_ and seal-pot _D_, or bypass _F_, to
+the gasholder. The generating tank is provided with a funnel _G_ for
+replacing the water consumed, a sludge-stirrer and a draw-off cock
+_L_, and a water-level cock _C_. The gas passes from the
+gasholder through a purifier _K_, charged with heratol, to the
+service-pipe.
+
+[Illustration: FIG. 30.--L. DEBRUYNE'S GENERATING PLANT FOR GRANULATED
+CARBIDE.]
+
+(2) Automatic; carbide-to-water.
+
+The "Debruyne" generator comprises an equalising bell gasholder _A_
+placed alongside a generating tank _B_ containing water into which
+lump carbide is discharged as necessary from each in turn of a series of
+chambers mounted in a ring above the generating tank. The chambers are
+removable for refilling, and when charged are hermetically sealed until
+opened in turn above the shoot _C_, through which their contents are
+discharged into the generating tank. The carbide contained in each
+chamber yields sufficient gas nearly to fill the gasholder. The
+discharging mechanism is operated through an arm _E_ attached to the
+bell _G_ of the gasholder, which sets the mechanism in motion when
+the bell has fallen nearly to its lowest position. The lip _L_
+serves for renewing the water in the generator, and the gas evolved goes
+through the pipe _K_ with tap _F_ to the gasholder. There is an
+eccentric stirrer for the sludge and a large-bore cock for discharging
+it. The gas passes from the gasholder through the pipe _J_ to the
+purifier _H_, charged with heratol, and thence to the service-pipe.
+
+[Illustration: FIG. 3l.--THE "DEBRUYNE" GENERATING PLANT FOR LUMP
+CARBIDE.]
+
+_Maker_: DE SMET VAN OVERBERGE, ALOST.
+
+_Type_: (1) Automatic; carbide-to-water.
+
+This generating apparatus comprises an equalising gasholder _A_
+placed alongside a generating tank _B_, above which is mounted on a
+rotating spindle a series of chambers _C_, arranged in a circle,
+which are filled with carbide. The generating tank is closed at the top,
+but on one side there is a shoot _D_ through which the carbide is
+discharged from the chambers in turn into the water in the tank. The
+series of chambers are rotated by means of a cord passing round a pulley
+_E_ and having a weight _F_ at one end, and being attached to
+the bell of the gasholder at the other. When the bell falls, owing to the
+consumption of gas, to a certain low position, the carbide chamber, which
+has been brought by the rotation of the pulley over the shoot, is opened
+at the bottom by the automatic liberation of a catch, and its contents
+are discharged into the generating tank. The contents of one carbide
+chamber suffice to fill the gasholder to two-thirds of its total
+capacity. The carbide chambers after filling remain hermetically closed
+until the bottom is opened for the discharge of the carbide. There is a
+sludge-cock _G_ at the bottom of the generating tank. The gas passes
+from the gasholder through a purifier _H_, which is ordinarily
+charged with puratylene.
+
+[Illustration: FIG. 32.--AUTOMATIC GENERATING PLANT OF DE SMET VAN
+OVERBERGE.]
+
+(2) Non-automatic; carbide-to-water.
+
+This apparatus comprises a storage bell gasholder _J_ placed
+alongside a generating tank in the top of which is a funnel _E_ with
+a counter-weighted lever pivoted on the arm _B_. The base of the
+funnel is closed by a flap valve _C_ hinged at _D_. When it is
+desired to generate gas the counter-weight _A_ of the lever is
+raised and the valve at the bottom of the funnel is thereby opened. A
+charge of carbide is then tipped into the funnel and drops into the water
+in the generating tank. The valve is then closed and the gas evolved goes
+through the pipe _G_ to the gasholder, whence it passes through a
+purifier to the service-pipe. There is a sludge-cock on the generating
+tank.
+
+[Illustration: FIG. 33.--NON-AUTOMATIC GENERATING PLANT OF DE SMET VAN
+OVERBERGE.]
+
+_Maker_: SOC. AN. BELGE DE LA PHOTOLITHE, 2 RUE DE HUY, LIEGE.
+
+_Type_: Automatic; carbide-to-water.
+
+The "Photolithe" generating plant made by this firm comprises an
+equalising bell gasholder _A_ in the tank _O_, alongside a
+generating tank _B_ which is surmounted by a carbide storage
+receptacle divided into a number of compartments. These compartments are
+fitted with flap bottoms secured by catches, and are charged with
+carbide. Through the middle of the storage receptacle passes a spindle,
+to the upper end of which is attached a pulley _b_. Round the pulley
+passes a chain, one end of which carries a weight _n_, while in the
+other direction it traverses guide pulleys and is attached to a loop on
+the crown of the gasholder bell. When the bell falls below a certain
+point owing to the consumption of gas, it pulls the chain and rotates the
+pulley _b_ and therewith an arm _d_, which liberates the catch
+supporting the flap-bottom of the next in order of the carbide
+compartments. The contents of this compartment are thereby discharged
+through the shoot _C_ into the generating tank _B_. The gas
+evolved passes through the cock _R_ and the pipe _T_ into the
+gasholder, the rise of the bell of which takes the pull off the chain and
+allows the weight at its other end to draw it up until it is arrested by
+the stop _f_. The arm _d_ is thereby brought into position to
+liberate the catch of the next carbide receptacle. The generating tank is
+enlarged at its base to form a sludge receptacle _E_, which is
+provided with a sludge draw-off cock _S_ and a hand-hole _P_.
+Between the generating tank proper and the sludge receptacle is a grid,
+which is cleaned by means of a rake with handle _L_. The gas passes
+from the gasholder through a purifier _H_ charged with puratylene,
+to the service-pipe.
+
+[Illustration: FIG. 34.--"PHOTOLITHE" GENERATING PLANT.]
+
+The same firm also makes a portable generating apparatus in which the
+carbide is placed in a basket in the crown of the bell of the gasholder.
+This apparatus is supplied on a trolley for use in autogenous soldering
+or welding.
+
+FRANCE.
+
+_Maker_: LA SOC. DES APPLICATIONS DE L'ACETYLENE, 26 RUE CADET,
+PARIS.
+
+_Type_: Automatic; carbide-to-water.
+
+The "Javal" generating plant made by this firm consists of an equalising
+bell gasholder _A_ in the tank _B_ with a series of buckets
+_D_, with removable bottoms _h_, mounted on a frame _F_
+round the guide framing of the holder. Alongside the gasholder stands the
+generating tank _H_ with shoot _K_, into which the carbide
+discharged from the buckets falls. On top of the generator is a tipping
+water-bucket _I_ supplied with water through a ball cock. The bell
+of the gasholder is connected by chains _a_ and _c_, and levers
+_b_ and _d_ with an arm which, when the bell descends to a
+certain point, comes in contact with the catch by which the bottom of the
+carbide bucket is held in place, and, liberating the same, allows the
+carbide to fall into the shoot. When the bell rises, in consequence of
+the evolved gas, the ring of carbide buckets is rotated sufficiently to
+bring the next bucket over the shoot. Thus the buckets are discharged in
+turn as required through the rise and fall of the gasholder bell.
+
+[Illustration: FIG. 35.--"JAVAL" GENERATOR.]
+
+The carbide falling from the opened bucket strikes the end _i_ of
+the lever _k_, and thereby tips the water-bucket _I_ and
+discharges its contents into the shoot of the generator. The rise in the
+level of the water in the generator, due to the discharge of the water
+from the bucket _I_, lifts the float _L_ and therewith, through
+the attached rod and chain _u_, the ball _s_ of the valve
+_t_. The sludge, which has accumulated in the base _N_ of the
+generator from the decomposition of the previous portion of carbide, is
+thereby discharged automatically into a special drain. The discharge-
+valve closes automatically when the float _L_ has sunk to its
+original level. The gas evolved passes from the generator through the
+seal-pot _M_ and the pipe _r_ with cock _q_ into the
+gasholder, from which it passes through the pipe _x_; with
+condensation chamber and discharge tap _y_ into the purifier
+_R_, which is charged with heratol.
+
+_Maker_: L'HERMITE, LOUVIERS, EURE.
+
+_Type_: (1) Automatic; carbide-to-water.
+
+The generating plant known as "L'Eclair," by this firm comprises an
+equalising bell gasholder _A_ floating in an annular water-seal
+_N_, formed in the upper part of a generating tank _B_ into
+which carbide enters through the shoot _K_. Mounted at the side of
+the tank is the carbide delivery device, which consists of the carbide
+containers _J_ supported on an axis beneath the water-sealed cover
+_H_. The containers are filled with ordinary lump carbide when the
+cover _H_ is removed. The tappet _O_ attached to the bell of
+the gasholder come in contact with a pawl when the gasholder bell
+descends to a certain level and thereby rotates a pinion on the
+protruding end of the axis which carries the carbide containers _J_.
+Each time the bell falls and the tappet strikes the pawl, one compartment
+of the carbide containers discharges its contents down the shoot _K_
+into the generating tank _B_. The gas evolved passes upwards and
+causes the bell _A_ to rise. The gas is prevented from rising into
+the shoot by the deflecting plates _G_. The natural level of the
+water in the generating tank, when the apparatus is in use, is shown by
+the dotted lines _L_. The lime sludge is discharged from time to
+time through the cock _E_, being stirred up by means of the agitator
+_C_ with handle _D_. When the sludge is discharged water is
+added through _M_ to the proper level. The gas evolved passes from
+the holder through the pipe with tap _F_ to the service-pipe. A
+purifier is supplied if desired.
+
+[Illustration: FIG. 36.--"L'ECLAIR," GENERATOR.]
+
+_References_
+
+A Gasholder.
+B Generator.
+C Agitator.
+D Handle of agitator.
+E Sludge-cock.
+F Gas outlet.
+G Deflecting plates.
+H Cover.
+I Carbide.
+J Automatic distributor.
+K Shoot.
+L Water-level.
+M Water-inlet.
+N Water-seal.
+O Tappet.
+
+(2) Automatic; water-to-carbide; contact.
+
+A generating plant known as "L'Etoile" made by this firm. A tappet on the
+bell of an equalising gasholder depresses a lever which causes water to
+flow into a funnel, the outlet of which leads to a generating chamber
+containing carbide.
+
+_Maker_: MAISON SIRIUS, FR. MANGIAMELI & CO., 34 RUE DES PETITS-
+HOTELS, PARIS.
+
+_Type_: (1) Automatic; carbide-to-water.
+
+The generating plant made by this firm comprises a drum-shaped carbide
+holder mounted above a generating tank, a condenser, a washer, an
+equalising gasholder, and a purifier. The drum _A_ is divided into
+eight chambers _a_ each closed by a fastening on the periphery of
+the drum. These chambers are packed with lump carbide, which is
+discharged from them in turn through the funnel _B_ into the
+generating tank, which is filled with water to the level of the overflow
+cock _b_. A deflecting plate _d_ in the tank distributes the
+carbide and prevents the evolved gas passing out by way of the funnel
+_B_. The gas evolved passes through the pipe _O_ into the
+condenser, which is packed with coke, through which the gas goes to the
+pipe _E_ and so to the washer _P_ through the water, in which
+it bubbles and issues by the pipe _G_ into the gasholder. The bell
+_L_ of the gasholder is connected by a chain _C_ to the axis of
+the drum _A_, on which is a pinion with pawl so arranged that the
+pull on the chain caused by the fall of the bell of the gasholder rotates
+the drum by 1/8 of a turn. The catch on the outside of the carbide
+chamber, which has thereby been brought to the lowest position, is at the
+same time freed, so that the contents of the chamber are discharged
+through the funnel _B_. The evolved gas causes the bell to rise and
+the drum remains at rest until, owing to the consumption of gas, the bell
+again falls and rotates the drum by another 1/8 of a turn. Each chamber
+of the drum holds sufficient carbide to make a volume of gas nearly equal
+to the capacity of the gasholder. Thus each discharge of carbide very
+nearly fills the gasholder, but cannot over-fill it. The bell is provided
+with a vent-pipe _i_, which comes into operation should the bell
+rise so high that it is on the point of becoming unsealed. From the
+gasholder the gas passes through the pipe _J_, with cock _e_,
+to the purifier, which is charged with frankoline, puratylene, or other
+purifying material, whence it passes to the pipe _N_ leading to the
+place of combustion. The generating tank is provided with a sludge-cock
+_g_, and a cleaning opening with lid _f_. This generating plant
+has been primarily designed for the use of acetylene for autogenous
+welding, and is made also mounted on a suitable trolley for transport for
+this purpose.
+
+[Illustration: FIG. 37.--"SIRIUS" GENERATOR.]
+
+(2) Automatic; carbide-to-water.
+
+A later design of generating plant, known as the Type G, also primarily
+intended for the supply of acetylene for welding, has the carbide store
+mounted in the crown of the bell of the equalising gasholder, to the
+framing of the tank of which are attached a purifier, charged with
+frankoline, and a safety water-seal or valve. The whole plant is mounted
+on a four-legged stand, and is provided with handles for carrying as a
+whole without dismounting. It is made in two sizes, for charges of 5-1/2
+and 11 lb. of carbide respectively.
+
+GERMANY.
+
+_Maker_: KELLER AND KNAPPICH, G.m.b.H., AUGSBURG.
+
+_Type_: Non-automatic; carbide-to-water.
+
+The "Knappich" generating plant made by this firm embodies a generating
+tank, one-half of which is closed, and the other half of which is open at
+the top, containing water. A small drum containing carbide is attached by
+a clamp to the end of a lever which projects above the open half of the
+tank. The lever is fastened to a horizontal spindle which is turned
+through 180 deg. by means of a counter-weighted lever handle. The carbide
+container is thus carried into the water within the closed half of the
+tank, and is opened automatically in transit. The carbide is thus exposed
+to the water and the evolved gas passes through a pipe from the top of
+the generating tank to a washer acting on the Livesey principle, and
+thence to a storage gasholder. The use of closed carbide containers in
+charging is intended to preclude the introduction of air into the
+generator, and the evolution and escape of gas to the air while the
+carbide is being introduced. Natural circulation of the water in the
+generating tank is encouraged with a view to the dissipation of heat and
+washing of the evolved gas. From the gasholder the gas passes in a
+downward direction through two purifiers arranged in series, charged with
+a material supplied under the proprietary name of "Carburylen." This
+material is stated to act as a desiccating as well as a purifying agent.
+The general arrangement of the plant is shown in the illustration. (Fig.
+38).
+
+[Illustration: FIG. 38.--"KNAPPICH" GENERATING PLANT.]
+
+_Maker_: NORDISCHE AZETYLEN-INDUSTRIE; ALTONA-OTTENSEN.
+
+_Type_: Automatic; water-to-carbide; "drawer."
+
+The apparatus made by this firm consists of an equalising gasholder with
+bell _D_ and tank _E_, a water-tank _O_, and two drawer
+generators _C_ situated in the base of the gasholder tank. The
+water-supply from the tank _O_ through the pipe _P_ with valve
+_Q_ is controlled by the rise and fall of the bell through the
+medium of the weight _J_ attached to the bell. When the bell
+descends this weight rests on _K_ and so moves a counter-weighted
+lever, which opens the valve _Q_. The water then flows through the
+nozzle _B_ into one division of the funnel _A_ and down the
+corresponding pipe to one of the generators. The generators contain trays
+with compartments intended to be half filled with carbide. The gas
+evolved passes up the pipe _T_ and through the seal _U_ into
+the bell of the gasholder. There is a safety pipe _F_, the upper end
+of which is carried outside the generator house. From the gasholder the
+gas is delivered through the cock _M_ to a purifier charged with a
+special purifying material mixed with cork waste and covered with
+wadding. There is a drainage cock _N_ at the base of the purifier.
+The nozzle _B_ of the water-supply pipe is shifted to discharge into
+either compartment of the funnel _A_, according to which of the two
+generators is required to be in action. The other generator may then be
+recharged without interfering with the continuous working of the plant.
+
+[Illustration: FIG. 39.--GENERATING PLANT OF THE NORDISCHE AZETYLEN-
+INDUSTRIE.]
+
+GREAT BRITAIN AND IRELAND.
+
+_Maker:_ THE ACETYLENE CORPORATION OF GREAT BRITAIN LTD., 49
+VICTORIA STREET, LONDON, S.W.
+
+_Type:_ (1) Automatic; water-to-carbide; contact, superposed pans.
+
+The "A1" generating plant made by this firm comprises a bell gasholder,
+with central guide, standing alongside the generator. The generator
+consists of a rectangular tank in which is a generating chamber having a
+water-sealed lid with pressure test-cock _I_. Into the generating
+chamber fit a number of pans _J_, which are charged with carbide.
+Water is supplied to the generating chamber from an overhead tank
+_B_ through the starting tap _D_ and the funnel _E_. It
+flows out of the supply-pipe near the top of the generating chamber
+through a slot in the side of the pipe facing the corner of the chamber,
+so that it runs down the latter without splashing the carbide in the
+upper pans. It enters first the lowest carbide pan through the
+perforations, which are at different levels in the side of the pan. It
+thus attacks the carbide from the bottom upwards. The evolved gas passes
+from the generating chamber through a pipe opening near the top of the
+same to the washer _A_, which forms the base of the generating tank.
+It bubbles through the water in the washer, which therefore also serves
+as a water-seal, and passes thence to the gasholder. On the bell of the
+gasholder is an arm _C_ which, when the holder descends nearly to
+its lowest point, depresses the rod _C_, which is connected by a
+chain to a piston in the outlet-pipe from the water-tank _B_. The
+fall of the gasholder thereby raises the piston and allows water to flow
+out of the tank _B_ through the tap _D_ to the funnel _E_.
+The generating tank is connected by a pipe, with tap _G_, with the
+washer _A_, and the water in the generating tank is run off through
+this pipe each time the generating chamber is opened for recharging,
+thereby flushing out the washer _A_ and renewing the water in the
+same. There is a sludge discharging tap _F_. With a view to the
+ready dissipation of the heat of generation the generating chamber is
+made rectangular and is placed in a water-tank as described. Some of the
+heat of generation is also communicated to the underlying washer and
+warms the water in it, so that the washing of the gas is effected by warm
+water. Water condensing in the gasholder inlet-pipe falls downwards to
+the washer. There is a water lip _H_ by which the level of the water
+in the washer is automatically kept constant. The gasholder is provided
+with a safety-pipe _K_, which allows gas to escape through it to the
+open before the sides of the holder become unsealed, should the holder
+for any reason become over-filled. The holder is of a capacity to take
+the whole of the gas evolved from the carbide in one pan, and the water-
+tank _B_ holds just sufficient water for the decomposition of one
+charge of the generator. From the gasholder the gas passes through a
+purifier, which is ordinarily charged with "Klenzal," and a baffle-box
+for abstraction of dust, to the service-pipe. With plants intended to
+supply more than forty lights for six hours, two or more generating
+chambers are employed, placed in separate compartments of one rectangular
+generating tank. The water delivery from the water-tank _B_ then
+takes place into a trough with outlets at different levels for each
+generating chamber. By inspection of this trough it may be seen at once
+whether the charge in any generating chamber is unattacked, in course of
+attack, or exhausted.
+
+[Illustration: FIG. 40.--THE "A1" GENERATING PLANT OF THE ACETYLENE
+CORPORATION OF GREAT BRITAIN, LTD.]
+
+(2) Automatic; water-to-carbide; contact.
+
+The same firm also makes the "Corporation Flexible-Tube Generator," which
+is less costly than the "A1" (_vide supra_). The supply of water to
+the generating vessels takes place from the tank of the equalising bell
+gasholder and is controlled by a projection on the bell which depresses a
+flexible tube delivering into the generating vessels below the level of
+the water inlet to the tube.
+
+(3) Automatic; water-to-carbide; "drawer."
+
+The same firm also makes a generator known as the "A-to-Z," which is less
+costly than either of the above. In it water is supplied from the tank of
+a bell gasholder to a drawer type of generator placed in the base of the
+gasholder tank. The supply of water is controlled by an external piston-
+valve actuated through the rise and fall of the bell of the gasholder.
+The flow of water to the generator is visible.
+
+_Maker_: THE ACETYLENE GAS AND CARBIDE OF CALCIUM CO., PONTARDAWE,
+R.S.O., GLAM.
+
+_Type_: Automatic; water-to-carbide; flooded compartment.
+
+The "Owens" generator made by this firm comprises an equalising bell
+gasholder alongside which are placed two or more inclined generating
+cylinders. The front lower end of each cylinder is fitted with a lid
+which is closed by a screw clamp. There is inserted in each cylinder a
+cylindrical trough, divided into ten compartments, each of which contains
+carbide. Water is supplied to the upper ends of the cylinders from a
+high-level tank placed at the back of the gasholder. In the larger sizes
+the tank is automatically refilled from a water service through a
+ball-cock. The outlet-valve of this tank is operated through a counter-
+weighted lever, the unweighted end of which is depressed by a loop,
+attached to the crown of the gasholder bell, when the bell has nearly
+reached its lowest position. This action of the bell on the lever opens
+the outlet-valve of the tank and allows water to flow thence into one of
+the generating cylinders. It is discharged into the uppermost of the
+compartments of the carbide trough, and when the carbide in that
+compartment is exhausted it flows over the partition into the next
+compartment, and so on until the whole trough is flooded. The gas passes
+from the generating cylinders through a water-seal and a baffle plate
+condenser placed within the water link of the gasholder to the bell of
+the latter. There is a water seal on the water supply-pipe from the tank
+to the generators, which would be forced should the pressure within the
+generators for any reason become excessive. There is also a sealed vent-
+pipe which allows of the escape of gas from the holder to the open should
+the holder for any reason be over filled. The gas passes from the holder
+through a purifier charged with "Owens" purifying material to the service
+pipe. The plant is shown in Fig 41.
+
+[Illustration: FIG. 41.--"OWENS" GENERATOR.]
+
+_Maker_ ACETYLENE ILLUMINATING CO, LTD, 268-270 SOUTH LAMBETH ROAD,
+LONDON, SW
+
+_Type_ (1) Non automatic, carbide to water
+
+The generator _A_ of this type made by this firm is provided with a
+loading box _B_, with gas tight lid, into which the carbide is put.
+It is then discharged by moving a lever which tilts the hinged bottom
+_D_ of the box _B_, and so tips the carbide through the shoot
+_E_ on to the conical distributor _F_ and into the water in the
+generating chamber. There is a sludge cock _G_ at the base of the
+generator. Gas passes as usual from the generator to a washer and storage
+gasholder. Heratol is the purifying material supplied.
+
+[Illustration: FIG. 42.--CARBIDE-TO-WATER GENERATOR OF THE ACETYLENE
+ILLUMINATING CO., LTD.]
+
+(2) Non-automatic; water-to-carbide; contact.
+
+The generator _A_ is provided with a carbide container with
+perforated base, and water is supplied to it from a delivery-pipe through
+a scaled overflow. The gas evolved passes through the pipe _E_ to
+the washer _B_, which contains a distributor, and thence to the
+storage gasholder _G_. There is a sludge-cock _F_ at the base
+of the generator. From the gasholder the gas passes through the purifier
+_D_, charged with heratol, to the service-pipe.
+
+[Illustration: FIG. 43.--WATER-TO-CARBIDE GENERATING PLANT OF THE
+ACETYLENE ILLUMINATING CO., LTD.]
+
+_Maker_: THE ALLEN CO., 106 VICTORIA STREET, LONDON, S.W.
+
+_Type_: Automatic; water-to-carbide; contact, superposed trays.
+
+The generating plant made by this firm comprises an equalising bell
+gasholder, from the tank of which water is supplied through a flexible
+tube to the top of a water-scaled generating chamber in which is a
+vertical cylinder containing a cage packed with carbide. The open end of
+the flexible tube is supported by a projection from the bell of the
+gasholder, so that as the bell rises it is raised above the level of the
+water in the tank and so ceases to deliver water to the generator until
+the bell again falls. The water supplied flows by way of the water-seal
+of the cover of the generating chamber to the cylinder containing the
+carbide cage. Larger sizes have two generating chambers, and the nozzle
+of the water delivery-pipe may be switched over from one to the other.
+There is an overflow connexion which brings the second chamber
+automatically into action when the first is exhausted. One chamber may be
+recharged while the other is in action. Spare cylinders and cages are
+provided for use when recharging. There is a cock for drawing off water
+condensing in the outlet-pipe from the gasholder. The gas passes from the
+holder to the lower part of a purifier with water-scaled cover, through
+the purifying material in which it rises to the outlet leading to the
+service-pipe. Purifying material under the proprietary name of the
+"Allen" compound is supplied. The plant is shown in Fig. 44.
+
+[Illustration: FIG. 44.--"ALLEN" FLEXIBLE-TUBE GENERATOR.]
+
+Maker: THE BON-ACCORD ACETYLENE GAS CO., 285 KING STREET, ABERDEEN.
+
+Type: Automatic; water-to-carbide; contact, superposed trays.
+
+The "Bon Accord" generating plant made by this firm comprises an
+equalising displacement gasholder _B_ immersed in a water-tank
+_A_. Alongside the tank are placed two water-jacketed generating
+chambers _G1_ and _G2_ containing cages _K_ charged with
+carbide. Water passes from within the gasholder through the water inlet-
+pipes _L1 L2_, the cock _H_, and the pipes _F1 F2_ to the
+generating chambers, from which the gas evolved travels to the holder
+_B_, in which it displaces water until the water-level falls below
+the mouths of the pipes _L1_ and _L2_, and so cuts off the
+supply of water to the generating chambers. The gas passes from the
+holder _B_ through the pipe with outlet-cock _T_ to a washer
+containing an acid solution for the neutralisation of ammonia, then
+through a purifier containing a "special mixture of chloride of lime."
+After that through a tower packed with lime, and finally through a
+pressure regulator, the outlet of which is connected to the service-pipe.
+There is an indicator _I_ to show the amount of gas in the holder.
+One generator may be charged while the other is in action.
+
+[Illustration: FIG. 45.--"BON-ACCORD" GENERATOR.]
+
+_Maker_: FREDK. BRABY AND CO., LTD., ASHTON GATE WORKS, BRISTOL; AND
+352-364 EUSTON ROAD, LONDON.
+
+_Type:_ (I) Automatic; carbide-to-water.
+
+The "A" type of generator made by this firm comprises an equalising bell
+gasholder, round the bell of which are arranged a series of buckets which
+are charged with carbide. Those buckets are discharged in turn as the
+bell falls from time to time through a mechanism operated by a weight
+suspended from a wire cord on a revolving spindle. The carbide is
+discharged on to a different spot in the generating tank from each
+bucket. There is a cock for the periodical removal of sludge. Gas passes
+through a purifier charged with puratylene to the service-pipe. The
+disposition of the parts of the plant and the operating mechanism arc
+shown in the accompanying figure, which represents the generating
+apparatus partly in elevation and partly in section. The carbide buckets
+(1) are loosely hooked on the flat ring (2) bolted to the gasholder tank
+(3). The buckets discharge through the annular water-space (4) between
+the tank and the generator (5). The rollers (6), fitted on the generator,
+support a ring (7) carrying radial pins (8) projecting outwards, one pin
+for each bucket. The ring can travel round on the rollers. Superposed on
+the ring is a tray (9) closed at the bottom except for an aperture
+beneath the throat (11), on which is mounted an inclined striker (12),
+which strikes the projecting tongues (1_a_) of the lids of the
+buckets in turn. There is fixed to the sides of the generator a funnel
+(13) with open bottom (13_a_) to direct the carbide, on to the
+rocking grid (14) which is farther below the funnel than appears from the
+figure. Gas passing up behind the funnel escapes through a duct (15) to
+the gasholder. The ring (7) is rotated through the action of the weight
+(16) suspended by the chain or rope (17) which passes round the shaft
+(18), which is supported by the bracket (19) and has a handle for winding
+up. An escapement, with upper limb (20_a_) and lower limb
+(20_b_), is pivotally centred at (21) in the bracket (19) and
+normally restrains the turning of the shaft by the weight. There is a
+fixed spindle (24) supported on the bracket (23)--which is fixed to the
+tank or one of the guide-rods--having centred on it a curved bar or
+quadrant (25) running loose on the spindle (24) and having a crank arm
+(26) to which is connected one end of a rod (27) which, at the other end,
+is connected to the arm (28) of the escapement. The quadrant bears at
+both extremities against the flat bar (29) when the bell (22) is
+sufficiently raised. The bar (29) extends above the bell and carries an
+arm (30) on which is a finger (30_a_). There is fixed on the shaft
+(18) a wheel (31), with diagonal divisions or ways extending from side to
+side of its rim, and stop-pins (32) on one side at each division. A
+clutch prevents the rotation of the wheel during winding up.
+
+[Illustration: FIG. 46.--THE "A" GENERATOR OF FRED K. BRABY AND CO.,
+LTD.]
+
+(2) Automatic; water-to-carbide; contact, superposed trays.
+
+The type "B" generator made by this firm comprises an equalising bell
+gasholder, a crescent-shaped feed water-tank placed on one side of the
+gasholder, and mechanism for controlling a tap on the pipe by which the
+feed water passes to a washer whence it overflows through a seal into a
+horizontal generating chamber containing cells packed with carbide. The
+mechanism controlling the water feed embodies the curved bar (25),
+connecting-rod (27) and flat guide-bar (29) as used for controlling the
+carbide feed in the "A" type of generator (Fig. 46). When the bell
+descends water is fed into the washer, and the water-level of the seal is
+thus automatically maintained. The gas evolved passes through a pipe,
+connecting the seal on the top of the generating chamber with the washer,
+into the gasholder. Plants of large size have two generating chambers
+with connexions to a single washer.
+
+_Maker:_ THE DARGUE ACETYLENE GAS CO., 57 GREY STREET, NEWCASTLE-ON-
+TYNE.
+
+_Type:_ Automatic; water-to-carbide; "drawer."
+
+The "Dargue" acetylene generator made by this firm comprises an
+equalising bell gasholder _B_ floating in a water-tank _A_,
+which is deeper than is necessary to submerge the bell of the gasholder.
+In the lower part of this tank are placed two or more horizontal
+generating chambers which receive carbide-containing trays divided by
+partitions into a number of compartments which are half filled with
+carbide. Water is supplied from the gasholder tank through the tap
+_E_ and pipe _F_ to the generating chambers in turn. It rises
+in the latter and floods the first compartment containing carbide before
+gaining access to the second, and so on throughout the series of
+compartments. As soon as the carbide in the first generating chamber is
+exhausted, the water overflows from it through the pipe with by-pass tap
+_J_ to the second generating chamber. The taps _G_ and _H_
+serve to disconnect one of the generating chambers from the water-supply
+during recharging or while another chamber is in action. The gas evolved
+passes from each generating chamber through a pipe _L_, terminating
+in the dip-pipe _M_, which is provided with a baffle-plate having
+very small perforations by which the stream of gas is broken up, thereby
+subjecting it to thorough washing by the upper layers of water in the
+gasholder tank. The washed gas, which thus enters the gasholder, passes
+from it through the pipe _N_ with main cock _R_ to the service-
+pipes. The water-supply to the generator is controlled through the tap
+_E_, which is operated by a chain connected to an arm attached to
+the bell of the gasholder.
+
+The water in the gasholder tank is accordingly made to serve for the
+supply of the generating chambers, for the washing of the gas, and as a
+jacket to the generating chambers. The heat evolved by the decomposition
+of the carbide in the latter creates a circulation of the water, ensuring
+thereby thorough mixing of the fresh water, which is added from time to
+time to replace that removed for the decomposition of the carbide, with
+the water already in the tank. Thus the impurities acquired by the water
+from the washing of the gas do not accumulate in it to such an extent as
+to render it necessary to run off the whole of the water and refill,
+except at long intervals. A purifier, ordinarily charged with puratylene,
+is inserted in many cases after the main cock _R_. The same firm
+makes an automatic generator on somewhat similar lines, specially
+designed for use in autogenous welding, the smaller sizes of which are
+readily portable.
+
+[Illustration: FIG. 47.--"DARGUE" GENERATOR.]
+
+_Maker_: J. AND J. DRUMMOND, 162 MARKET STREET, ABERDEEN.
+
+_Type_: Automatic; water-to-carbide; contact.
+
+The generating plant made by this firm comprises two or more generating
+vessels _B_ in which carbide is contained in removable cases
+perforated at different levels. Water is supplied to these generating
+vessels, entering them at the bottom, from an elevated tank _A_
+through a pipe _C_, in which is a tap _F_ connected by a lever
+and chain _L_ with the bell _G_ of the equalising gasholder
+_H_, into which the evolved gas passes. The lever of the tap
+_F_ is counter-weighted so that when the bell _G_ descends the
+tap is opened, and when the bell rises the tap is closed. The gas passes
+from the generating chambers _B_ through the pipe _D_ to the
+washer-cooler _E_ and thence to the gasholder. From the latter it
+passes through the dry purifier _J_ to the service-pipe. The
+gasholder bell is sealed in oil contained in an annular tank instead of
+in the usual single-walled tank containing water. The purifying material
+ordinarily supplied is puratylene. The apparatus is also made to a large
+extent in a compact form specially for use on board ships.
+
+[Illustration: FIG. 48.--J. AND J. DRUMMOND'S GENERATING PLANT.]
+
+_Agents_: FITTINGS, LTD., 112 VICTORIA STREET, S.W.
+
+_Type_: Automatic; carbide-to-water.
+
+The "Westminster" generator supplied by this firm is the "Davis"
+generator described in the section of the United States. The rights for
+the sale of this generator in Great Britain are held by this firm.
+
+_Maker_: LOCKERBIE AND WILKINSON, TIPTON, STAFFS.
+
+_Type_: (1) Automatic; water-to-carbide; contact, superposed trays.
+
+The "Thorscar" generator of this firm comprises an equalising gasholder,
+the gas-space of the bell _B_ of which is reduced by conical upper
+walls. When the bell descends and this lining enters the water in the
+tank _A_ the displacement of water is increased and its level raised
+until it comes above the mouths of the pipes _E_, through which a
+portion then flows to the generators _D_. The evolution of the gas
+in the latter causes the bell to rise and the conical lining to be lifted
+out of the water, the level of which thereupon falls below the mouths of
+the pipes _E_ in consequence of the reduced displacement of the
+bell. The supply of water to the generators is thus cut off until the
+bell again falls and the level of the water in the tank is raised above
+the mouths of the pipes _E_. The generating chambers _D_ are
+provided with movable cages _F_ in which the carbide is arranged on
+trays. The gas evolved travels through a scrubbing-box _G_
+containing charcoal, and the pipe _J_ with drainage-pipe _P_ to
+the water-seal or washer _K_ inside the holder, into which it then
+passes. The outlet-pipe for gas from the holder leads through the
+condensing coil _L_ immersed in the water in the tank to the
+condensed water-trap _N_, and thence by the tap _Q_ to the
+supply-pipe. The generating chambers are water-jacketed and provided with
+gauge-glasses _H_ to indicate when recharging is necessary, and also
+with sludge-cocks _M_. The object of the displacement cone in the
+upper part of the bell is to obtain automatic feed of water to the
+carbide without the use of cocks or movable parts. There is a funnel-
+shaped indicator in front of the tank for regulating the height of water
+to a fixed level, and also an independent purifier, the purifying
+material or which is supplied under the proprietary name of "Thorlite."
+
+[Illustration: FIG. 49.--"THORSCAR" GENERATOR.]
+
+(2) Non-automatic; water-to-carbide; "drawer."
+
+This generating plant, the "Thorlite," comprises a water-tank _A_
+from which water is admitted to the drawer generating chambers _B_,
+one of which may be recharged while the other is in operation. The gas
+evolved passes through a seal _C_ to the gasholder _D_, whence
+it issues as required for use through the purifier _E_ to the
+supply-pipe. For the larger sixes a vertical generating chamber is used.
+The purifier and purifying material are the same as for the automatic
+plant of the same firm.
+
+[Illustration: FIG. 50.--"THORLITE" GENERATING PLANT.]
+
+_Maker_: THE MANCHESTER ACETYLENE GAS CO., LTD., ACRE WORKS,
+CLAYTON, MANCHESTER.
+
+_Type_: Automatic; water-to-carbide; "drawer."
+
+The plant made by this firm comprises an equalising gasholder _A_
+from the tank of which water is supplied to generating cylinders _B_
+placed at the side of the tank, the number of which varies with the
+capacity of the plant. The cylinders receive tray carbide-containers
+divided into compartments perforated at different levels so that they are
+flooded in turn by the inflowing water. A weight _C_ carried by a
+chain _D_ from one end of a lever _E_ pivoted to the framing of
+the gasholder is supported by the bell of the gasholder when the latter
+rises; but when the holder falls the weight _C_, coming upon the
+lever _E_, raises the rod _F_, which thereupon opens the valve
+_G_, which then allows water to flow from the gasholder tank through
+the pipe _H_ to one of the generating cylinders. When the carbide in
+the first cylinder is exhausted, the water passes on to a second. One
+generating cylinder may be recharged while another is in action. The
+rising of the holder, due to the evolved gas, causes the bell to support
+the weight _C_ and thus closes the water supply-valve _G_. The
+gas evolved passes through vertical condensers _J_ into washing-
+boxes _K_, which are placed within the tank. The gas issues from the
+washing-boxes into the gasholder bell, whence it is withdrawn through the
+pipe _L_ which leads to the purifier. Puratylene is the purifying
+material ordinarily supplied by this firm.
+
+[Illustration: FIG. 51.--GENERATING PLANT OF THE MANCHESTER ACETYLENE GAS
+CO., LTD.]
+
+_Maker:_ R,. J. MOSS AND SONS, 98 SNOW HILL, BIRMINGHAM.
+
+_Type:_ (1) Automatic; water-to-carbide; superposed trays.
+
+The "Moss" generator, "Type A," made by this firm comprises an equalising
+gasholder, four, three, or two generating chambers, and an intermediate
+water-controlling chamber. Each generating chamber consists of a frame in
+which are arranged about a central tube trays half filled with carbide,
+having water inlet-holes at several different levels, and each divided
+into two compartments. Over this frame is put a bell-shaped cover or cap,
+and the whole is placed in an outer tank or bucket, in the upper part of
+which is a water inlet-orifice. The water entering by this orifice passes
+down the outside of the bell, forming a water-seal, and rises within the
+bell to the perforations in the carbide trays from the lowest upwards,
+and so reaches the carbide in successive layers until the whole has been
+exhausted. The gas evolved passes through the central tube to a water-
+seal and condensing tank, through which it escapes to the controlling
+chamber, which consists of a small water displacement chamber, the gas
+outlet of which is connected to the equalising gasholder. The bell of the
+equalising gasholder is weighted or balanced so that when it rises to a
+certain point the pressure is increased to a slight extent and
+consequently the level of the water in the displacement controlling
+chamber is lowered. In this chamber is a pipe perforated at about the
+water-level, so that when the level is lowered through the increased
+pressure thrown by the rising gasholder the water is below the
+perforations and cannot enter the pipe. The pipe leads to the water
+inlet-orifices of the generating tanks and when the equalising gasholder
+falls, and so reduces the pressure within the controlling chamber, the
+water in the latter rises and flows through the pipe to the generating
+tanks. The water supplied to the carbide is thus under the dual control
+of the controlling chamber and of the differential pressure within the
+generating tank. The four generators are coupled so that they come into
+action in succession automatically, and their order of operation is
+naturally reversed after each recharging. An air-cock is provided in the
+crown of the bell of each generator and, in case there should be need of
+examination when charged, cocks are provided in other parts of the
+apparatus for withdrawing water. There is a sludge-cock on each
+generator. The gas passes from the equalising gasholder through a
+purifier, for which the material ordinarily supplied is puratylene.
+
+[Illustration: FIG. 52.--"MOSS TYPE A" GENERATOR.]
+
+The "Moss Type B" generator is smaller and more compact than "Type A." It
+has ordinarily only two generating chambers, and the displacement water
+controlling chamber is replaced by a bell governor, the bell of which is
+balanced through a lever and chains by a weight suspended over the bell
+of the equalising gasholder, which on rising supports this counter-weight
+and so allows the governor bell to fall, thereby cutting off the flow of
+water to the generating chambers.
+
+[Illustration: FIG 53.--"MOSS TYPE B" GENERATOR.]
+
+The "Moss Type C" generator is smaller than either "Type A" or "B," and
+contains only one generating chamber, which is suspended in a pocket in
+the crown of the equalising gasholder. Water enters through a hole near
+the top of the bucket of the generating chamber, when it descends with
+the holder through the withdrawal of gas from the latter.
+
+[Illustration: FIG 54.--"MOSS TYPE C" GENERATOR.]
+
+(2) Semi-automatic; water-to-carbide; superposed trays.
+
+The "Moss Semi-Non-Auto" generating plant resembles the automatic plant
+described above, but a storage gasholder capable of holding the gas
+evolved from one charging of the whole of the generating chambers is
+provided in place of the equalising gasholder, and the generation of gas
+proceeds continuously at a slow rate.
+
+The original form of the "Acetylite" generator (_vide infra_)
+adapted for lantern use is also obtainable of R. J. Moss and Sons.
+
+_Maker:_ WM. MOYES AND SONS, 115 BOTHWELL STREET, GLASGOW.
+
+_Type:_ Automatic; carbide-to-water.
+The "Acetylite" generator made by this firm consists of an equalising
+gasholder and one or more generating tanks placed alongside it. On the
+top of each generating tank is mounted a chamber, with conical base,
+charged with granulated carbide 1/8 to 1/2 inch in size. There is an
+opening at the bottom of the conical base through which passes a rod with
+conical head, which, when the rod is lowered, closes the opening. The rod
+is raised and lowered through levers by the rise and fall of the bell of
+the equalising gasholder, which, when it has risen above a certain point,
+supports a counter-weight, the pull of which on the lever keeps the
+conical feed-valve open. The gas evolved in the generating tanks passes
+through a condensing chamber situated at the base of the tank into the
+equalising gasholder and so automatically controls the feed of carbide
+and the evolution of gas according to the rate of withdrawal of the gas
+from the holder to the service-pipes. The water in the gasholder tank
+acts as a scrubbing medium to the gas. The generating tanks are provided
+with sludge-cocks and a tap for drawing off condensed water. The gas
+passes from the equalising gasholder, through a purifier and dryer
+charged with heratol or other purifying material to the service-pipes.
+The original form of the "Acetylite" generator is shown in elevation and
+vertical section in Fig. 55. Wm. Moyes and Sons now make it also with a
+detached equalising gasholder connected with the generator by a pipe in
+which is inserted a lever cock actuated automatically through a lever and
+cords by a weight above the bell of the gasholder. Some other changes
+have been made with a view to securing constancy of action over long
+periods and uniformity of pressure. In this form the apparatus is also
+made provided with a clock-work mechanism for the supply of lighthouses,
+in which the light is flashed on periodically. The flasher is operated
+through a pilot jet, which serves to ignite the gas at the burners when
+the supply is turned on to them at the prescribed intervals by the clock-
+work mechanism.
+
+[Illustration: FIG. 55.--"ACETYLITE" GENERATOR.]
+
+_Maker_: THE PHOS CO., 205 AND 207 BALLS POND ROAD, LONDON, N.
+_Type_: Non-automatic; water-to-carbide; drip.
+
+The type "E" generator made by this firm consists of a generating chamber
+placed below a water chamber having an opening with cap _E_ for
+refilling. The generating chamber in closed by a door _B_, with
+rubber washer _C_, held in position by the rod _A_, the ends of
+which pass into slots, and the screw _A'_. The movable carbide
+chamber _D_ has its upper perforated part half filled with carbide,
+which is pressed upwards by a spring _D'_. The carbide chamber when
+filled is placed in the generating chamber, which is closed, and the
+lever _F_ of one of the taps _F'_ is turned from "off" to "on,"
+whereupon water drips from the tank on to the carbide. The evolution of
+gas is stopped by reversing the lever of the tap. The second tap is
+provided for use when the evolution of gas, through the water-supply from
+the first tap, has been stopped and it is desired to start the apparatus
+without waiting for water from the first tap to soak through a layer of
+spent carbide. The two taps are not intended for concurrent use. The
+evolved gas passes through a purifier containing any suitable purifying
+material to the pipes leading to the burners.
+
+[Illustration: FIG. 56.--"PHOS TYPE E" GENERATOR.]
+
+_Maker:_ ROSCO ACETYLENE COMPANY, BELFAST.
+
+_Type:_ Non-automatic; carbide-to-water
+
+The "Rosco" generating plant made by this firm comprises a generating
+tank _A_ which is filled with water to a given level by means of the
+funnel-mouthed pipe _B_ and the overflow _O_. On the top of the
+water-sealed lid of the generating tank is mounted the carbide feed-valve
+_L_, which consists of a hollow plug-tap with handle _M_. When
+the handle _M_ is turned upwards the hollow of the tap can be filled
+from the top of the barrel with carbide. On giving the tap a third of a
+turn the hollow of the plug is cut off from the outer air and is opened
+to the generating tank so that the carbide contained in it is discharged
+over a distributor _E_ on to the tray _N_ in the water in the
+generating tank. The gas evolved passes through the scrubber and seal-pot
+_J_ to the storage gasholder _Q_. From the latter the gas
+passes through the dry purifier _T_ to the service-pipe. A sludge-
+cock _P_ is provided at the bottom of the generating tank and is
+stated to be available for use while generation of gas is proceeding. The
+purifying material ordinarily supplied is "Roscoline."
+
+[Illustration: FIG. 57.--"ROSCO" GENERATING PLANT.]
+
+_Maker_: THE RURAL DISTRICTS GAS LIGHT CO., 28 VICTORIA STREET, S.W.
+
+_Type_: Automatic; water-to-carbide; contact, superposed trays.
+
+The "Signal-Arm" generating apparatus made by this firm comprises a bell
+gasholder _A_, from the tank _B_ of which water is supplied
+through a swivelled pipe _C_ to a generating chamber _D_. One
+end of the swivelled pipe is provided with a delivery nozzle, the other
+end is closed and counter-weighted, so that normally the open end of the
+pipe is raised above the level of the water in the tank. A tappet
+_E_ on the bell of the gasholder comes into contact with, and
+depresses, the open end of the swivelled pipe when the bell falls below a
+certain point. As soon as the open end of the swivelled pipe has thus
+been lowered below the level of the water in the tank, water flows
+through it into the funnel-shaped mouth _F_ of a pipe leading to the
+bottom of the generating chamber. The latter is filled with cages
+containing carbide, which is attacked by the water rising in the chamber.
+The gas evolved passing into and raising the bell of the gasholder causes
+the open end of the swivelled pipe to rise, through the weight of the
+counterpoise _G_, above the level of the water in the tank and so
+cuts off the supply of water to the generating chamber until the bell
+again descends and depresses the swivelled pipe. The tappet on the bell
+also displaces a cap _H_ which covers the funnel-shaped mouth of the
+pipe leading to the generating chamber, which cap, except when the
+swivelled supply-pipe is being brought into play, prevents any extraneous
+moisture or other matter entering the mouth of the funnel. Between the
+generating chamber and the gasholder is a three-way cock _J_ in the
+gas connexion, which, when the gasholder is shut off from the generator,
+brings the latter into communication with a vent-pipe _K_ leading to
+the open. The gas passes from the holder to a chamber _L_ under
+grids packed with purifying material, through which it passes to the
+outlet of the purifier and thence to the service-pipe. Either heratol or
+chloride of lime is used in the purifier, the lid of which, like the
+cover of the generator, is water-sealed.
+
+[Illustration: FIG. 58.--"SIGNAL-ARM" GENERATING PLANT.]
+
+_Maker_: ST. JAMES' ILLUMINATING CO., LTD., 3 VICTORIA STREET,
+LONDON, S.W.
+
+_Type_: (1) Automatic; water-to-carbide; contact, superposed trays.
+
+This plant consists of the generators _A_, the washer _B_, the
+equalising gasholder _C_, the purifier _D_, and the water-tank
+_E_. The carbide is arranged in baskets in the generators to which
+water is supplied from the cistern _E_ through the pipe _F_.
+The supply is controlled by means of the valve _H_, which is
+actuated through the rod _G_ by the rise and fall of the gasholder
+_C_. Gas travels from the gasholder through the purifier _D_ to
+the service-pipe. The purifier is packed with heratol resting on a layer
+of pumice. The washer _B_ contains a grid, the object of which is to
+distribute the stream of gas through the water. There is a syphon-pot
+_J_ for the reception of condensed moisture. Taps _K_ are
+provided for shutting off the supply of water from the generators during;
+recharging, and there is an overflow connexion _L_ for conveying the
+water to the second generator as soon as the first is exhausted. There is
+a sludge-cock _M_ at the base of each generator.
+
+(2) Non-automatic; water-to-carbide; contact, superposed trays.
+
+This resembles the preceding plant except that the supply of water from
+the cistern to the generators takes place directly through the pipe
+_N_ (shown in dotted lines in the diagram) and is controlled by hand
+through the taps _K_. The automatic control-valve _H_ and the
+rod _G_ are omitted. The gasholder _C_ is increased in size so
+that it becomes a storage holder capable of containing the whole of the
+gas evolved from one charging.
+
+[Illustration: FIG. 59.--GENERATING PLANT OF THE ST. JAMES' ILLUMINATING
+CO., LTD. (SECTIONAL ELEVATION AND PLAN.)]
+
+_Maker_: THE STANDARD ACETYLENE CO., 123 VICTORIA STREET, LONDON,
+S.W.
+
+_Type_: (1) Non-automatic; carbide-to-water.
+
+This plant comprises the generator _A_, the washer _B_, the
+storage gasholder _C_, and the purifier _D_. The generator is
+first filled with water to the crown of the cover, and carbide is then
+thrown into the water by hand through the gas-tight lock, which is opened
+and closed as required by the horizontal handle _P_. A cast-iron
+grid prevents the lumps of carbide falling into the sludge in the conical
+base of the generator. At the base of the cone is a sludge-valve
+_G_. The gas passes from the generator through the pipe _H_
+into the washer _B_, and after bubbling through the water therein
+goes by way of the pipe _K_ into the gasholder _C_. The syphon-
+pot _E_ is provided for the reception of condensed moisture, which
+is removed from time to time by the pump _M_. From the gasholder the
+gas flows through the valve _R_ to the purifier _D_, whence it
+passes to the service-pipes. The purifier is charged with material
+supplied under the proprietary name of "Standard."
+
+[Illustration: FIG. 60.--CARBIDE-TO-WATER GENERATING PLANT OF THE STANDARD
+ACETYLENE CO.]
+
+(2) Automatic; water-to-carbide; contact, superposed trays.
+
+This plant comprises the generators _A_, the washer _B_, the
+equalising gasholder _C_, the purifier _D_, and the water-tank
+_E_. The carbide is arranged on a series of wire trays in each
+generator, to which water is supplied from the water-tank _E_
+through the pipe _Y_ and the control-tap _U_. The gas passes
+through the pipes _H_ to the washer _B_ and thence to the
+holder _C_. The supply of water to the generators is controlled by
+the tap _U_ which is actuated by the rise and fall of the gasholder
+bell through the rod _F_. The gas passes, as in the non-automatic
+plant, through a purifier _D_ to the service-pipes. Taps _W_
+are provided for cutting off the flow of water to either of the
+generators during recharging and an overflow pipe _h_ serves to
+convey the water to the second generator as soon as the carbide in the
+first is exhausted. A sludge-cook _G_ is put at the base of each
+generator.
+
+[Illustration: FIG. 61.--AUTOMATIC, WATER-TO-CARBIDE GENERATING PLANT OF
+THE STANDARD ACETYLENE CO.]
+
+(3) Non-automatic; water-to-carbide; contact, superposed-trays.
+
+This apparatus resembles the preceding except that the supply of water to
+the generators is controlled by hand through the taps _W_, the
+control valve _U_ being omitted, and the gasholder _C_ being a
+storage holder of sufficient dimensions to contain the whole of the
+acetylene evolved from one charging.
+
+_Maker_: THORN AND HODDLE ACETYLENE CO., 151 VICTORIA STREET, S.W.
+
+_Type_: Automatic; water-to-carbide; "drawer."
+
+The "Incanto" generating plant made by this firm consists of a rising
+bell gasholder which acts mainly on an equaliser. The fall of the bell
+depresses a ball valve immersed in the tank, and so allows water to flow
+from the tank past an outside tap, which is closed only during
+recharging, to a generating chamber. The generating chamber is horizontal
+and is fixed in the base of the tank, so that its outer case is
+surrounded by the water in the tank, with the object of keeping it cool.
+The charge of carbide is placed in a partitioned container, and is
+gradually attacked on the flooding principle by the water which enters
+from the gasholder tank when the ball valve is depressed. The gas evolved
+passes from the generating chamber by a pipe which extends above the
+level of the water in the tank, and is then bent down so that its end
+dips several inches below the level of the water. The gas issuing from
+the end of the pipe is thus washed by the water in the gasholder tank.
+From the gasholder the gas is taken off as required for use by a pipe,
+the mouth of which is just below the crown of the holder. There is a lip
+in the upper edge of the gasholder tank into which water is poured from
+time to time to replace that consumed in the generation of the gas. There
+are from one to three generating chambers in each apparatus according to
+its size. The purifier is independent, and a purifying mixture under the
+proprietary name of "Curazo" is supplied for use in it.
+
+[Illustration: FIG. 62.--"INCANTO" GENERATOR.]
+
+_Maker:_ WELDREN AND BLERIOT, 54 LONG ACRE, LONDON, W.C.
+
+_Type:_ Automatic; contact.
+
+This firm supplies the "Acetylithe" apparatus (_see_ Belgium).
+
+
+
+INDEX
+
+Absorbed acetylene,
+Acagine,
+Accidents, responsibility for,
+Acetone, effect of, on acetylene,
+ solution of acetylene in,
+Acetylene-copper,
+Acetylene-oil-gas,
+Acetylene Association (Austrian)--regulations as to carbide,
+Acetylene Association (British)--analysis of carbide,
+ generator rules,
+ pressure gauges,
+ purification rules,
+Acetylene Association (German)--analysis of carbide,
+ holders,
+ generator rules,
+ standard carbide,
+Acetylene tetrachloride, production of,
+Ackermann burner,
+Advantages of acetylene, general,
+ hygienic,
+ intrinsic,
+ pecuniary,
+"After generation,"
+Air, admission of, to burners,
+ and acetylene, ignition temperature of,
+ composition of,
+ dilution of acetylene with, before combustion,
+ effect of acetylene lighting on,
+ coal-gas lighting on,
+ on illuminating power of acetylene,
+ paraffin lighting on,
+ in acetylene,
+ in flames, effect of,
+ in generators, danger of,
+ objections to,
+ in incandescent acetylene,
+ in service-pipes,
+ proportion of, rendering acetylene explosive,
+ removing, from pipes,
+ specific gravity of,
+ sterilised by flames,
+Air-gas,
+ and acetylene, comparison between,
+ and carburetted acetylene, comparison between,
+ effect of cold on,
+ illuminating power of,
+Alcohol, action of, on carbide,
+ for carburetting acetylene,
+ holder seals,
+ from acetylene, production of,
+Allgemeine Carbid und Acetylen Gesellschaft burner,
+Alloys, fusible, for testing generators,
+Alloys of copper. See _Copper (alloyed)_
+Aluminium sulphide, in carbide
+America (U.S.), regulations of the National Board of Fire Underwriters,
+American gallon, value of,
+Ammonia, in acetylene,
+ in coal-gas,
+ removal of,
+ solubility of, in water,
+Analysis of carbide,
+Ansdell, compressed and liquid acetylene,
+Anthracene, formation of, from acetylene,
+Anti-freezing agents,
+Area of purifiers,
+Argand burners,
+Aromatic hydrocarbons,
+Arrangement of generating plant,
+Arsenious oxide purifier,
+Atkins, dry process of generation,
+Atmospheric moisture and carbide,
+Atomic weights,
+Attention needed by generators,
+Austrian Acetylene Association, regulations as to carbide,
+Austrian Government Regulations,
+Autogenous soldering and welding,
+Automatic generators. See _Generators (automatic)_
+
+B
+
+Baking of carbide
+Ball-sockets for acetylene,
+Barium peroxide purifier,
+ sulphate in bleaching-powder,
+Barrel, gas, for acetylene, quality of
+Bell gasholders. See _Holders (rising)_
+Benz purifying material,
+Benzene,
+ for carburetting acetylene,
+ production of, from acetylene,
+Benzine. See _Petroleum spirit_
+Berge, detection of phosphorus,
+ and Reychler, purification of acetylene,
+ and Reychler's reagent, solubility of acetylene in,
+Bernat, formula for mains and pipes,
+Berthelot, addition of chlorine to acetylene,
+ sodium acetate,
+ sulphuric acid and acetylene,
+Berthelot and Matignon, thermochemical data,
+ and Vieille, dissolved acetylene,
+Billwiller burners,
+Black, acetylene,
+Blagden, sodium hypochlorite,
+Bleaching-powder purifier (simple),
+Blochmann, copper acetylide,
+Blow-off pipes. See _Vent-pipes_
+Blowpipe, acetylene,
+Boiling-ring,
+Boistelle. See _Molet_
+Borek, enrichment of oil-gas,
+_Bougie decimale_,
+Brackets for acetylene,
+Bradley, Read, and Jacobs, calcium carbophosphide,
+Brame and Lewes, manganese carbide,
+Bray burners,
+British Acetylene Association. See _Acetylene Association
+(British)_,
+ Fire Offices Committee Regulations,
+ regulations. See _Acetylene Association (British); Home Office;
+ Orders in Council_
+Bromine-water purifier,
+Bullier, effect of heat on burners,
+ phosphorus in acetylene,
+ and Maquenne purifier,
+Bunsen burner, principle of,
+Bunte, enrichment of oil-gas,
+Burner orifices and gas density,
+Burners,
+ atmospheric,
+ principle of,
+ design of,
+ glassware for,
+ heating,
+ incandescent,
+ Ackermann,
+ Allgemeine Carbid und Acetylen Gesellschaft,
+ Bray,
+ firing back in,
+ Fouche,
+ Guenther's,
+ illuminating power of,
+ Jacob, Gebrueder,
+ Keller and Knappich,
+ Knappich,
+ O.C.A.,
+ pressure for,
+ principles of construction of,
+ Schimek,
+ Sirius,
+ Trendel,
+ typical,
+ Weber,
+ Zenith,
+ self-luminous,
+ Argand,
+ as standard of light,
+ Billwiller,
+ Bray,
+ choking of,
+ corrosion of,
+ cycle,
+ Falk, Stadelmann and Co.'s,
+ Konette,
+ Phos,
+ Wiener's,
+ Dolan,
+ Drake,
+ effect of heat on,
+ Elta,
+ Falk, Stadelmann and Co.'s,
+ firing back in,
+ fish-tail,
+ Forbes,
+ Hannam's,
+ illuminating power of,
+ self-luminous injector,
+ Javal,
+ Kona,
+ Luta,
+ Naphey,
+ Orka,
+ Phos,
+ Pintsch,
+ pressure for,
+ rat-tail,
+ Sansair,
+ Schwarz's,
+ Stadelmann,
+ Suprema,
+ twin, angle of impingement in,
+ injector,
+ non-injector,
+ warping of,
+ Wiener's,
+ Wonder,
+By-products, See also _Residues_
+
+C
+
+Cadenel, shape of incandescent acetylene mantle,
+"Calcidum,"
+Calcium carbide, action of heat on,
+ action of non-aqueous liquids on,
+ analysis of,
+ and carbon bisulphide, reaction between,
+ and hydroxide, reaction between,
+ and ice, reaction between,
+ and steam, reaction between,
+ and water, reaction between,
+ as drying material,
+ baking of,
+ balls and cartridges. See _Cartridges_
+ bulk of,
+ chemical properties of,
+ crushing of,
+ decomposition of,
+ by solids containing water,
+ heat evolved during,
+ imperfect,
+ speed of,
+ temperature attained during,
+ deterioration of, on storage,
+ drums of,
+ dust in,
+ explosibility of,
+ fire, risk of,
+ formula for,
+ granulated,
+ heat-conducting power of,
+ of formation of,
+ impurities in,
+ inertness of,
+ in residues,
+ physical properties of,
+ purity of,
+ quality, regulations as to,
+ sale and purchase of, regulations as to,
+ scented,
+ shape of lumps of,
+ sizes of,
+ small, yield of gas from,
+ specific gravity of,
+ heat of,
+ standard, British,
+ German,
+ "sticks,"
+ storage regulations for,
+ subdivided charges of,
+ sundry uses of,
+ swelling of, during decomposition,
+ "treated,"
+ yield of acetylene from,
+Calcium carbophosphide,
+Calcium chloride, cause of frothing in generators,
+ for seals,
+ purifier,
+ solubility of acetylene in,
+Calcium hydroxide,
+ adhesion of, to carbide,
+ and carbide, reaction between,
+ milk of, solubility of acetylene in,
+ physical properties of,
+ space occupied by,
+Calcium hypochlorite,
+Calcium oxide,
+ and water, reaction between,
+ hydration of,
+ hygroscopic nature of,
+ physical properties of,
+Calcium phosphide,
+Calcium sulphide,
+Calorie, definition of,
+Calorific power of acetylene,
+ various gases,
+Candle-power. See _Illuminating power_
+Capelle, illuminating power of acetylene,
+Carbide. See _Calcium carbide_
+Carbide-containers,
+ air in,
+ filling of,
+ partitions in,
+ water-jacketing,
+Carbide-feed generators. See _Generators (carbide-to-water)_
+Carbide impurities in acetylene,
+Carbide-to-water generators. See _Generators (carbide-to-water)_
+Carbides, mixed,
+Carbolic acid, production of, from acetylene,
+Carbon, combustion of, in flames,
+ deposition of, in burners,
+ gaseous, heat of combustion of,
+ heat of combustion of,
+ vaporisation of,
+ pigment, production of,
+Carbon bisulphide and acetylene, reaction between,
+ and calcium carbide, reaction between,
+ in coal-gas,
+Carbon dioxide, addition of, to acetylene,
+ dissociation of,
+ effect of, on explosibility of acetylene,
+ for removing air from pipes,
+ heat of formation of,
+ produced by respiration,
+ benzene,
+ coal-gas,
+ in flame of acetylene,
+Carbon monoxide, in acetylene,
+ heat of combustion of,
+ formation of,
+ temperature of ignition of,
+Carbonic acid. See _Carbon dioxide_
+Carburetted acetylene, composition of,
+ effect of cold on,
+ illuminating power of,
+ manufacture of,
+ pecuniary value of,
+Carburetted water-gas, enrichment of,
+Carburine. See _Petroleum spirit_
+Carlson, specific heat of carbide,
+Caro, acetone vapour in acetylene,
+ addition of petroleum spirit to generator water,
+ air in incandescent acetylene,
+ calorific power of gases,
+ colour of incandescent acetylene,
+ composition of mantles,
+ durability of mantles,
+ heat production in generators,
+ illuminating power of carburetted acetylene,
+ of incandescent acetylene,
+ oil of mustard,
+ silicon in crude acetylene,
+Caro and Saulmann, "Calcidum,"
+Carriage, cost of, and artificial lighting,
+Cartridges of carbide,
+Cast-iron pipe for acetylene,
+Castor oil for acetylene joints,
+Catani, temperature of acetylene flame,
+Caustic potash purifier,
+Cedercreutz, yield of gas from carbide,
+ and Lunge, purification,
+Ceilings, blackening of,
+Ceria, proportion of, in mantles,
+Cesspools for residues,
+Chandeliers, hydraulic, for acetylene,
+Charcoal and chlorine purifier,
+Charging generators after dark,
+ at irregular intervals,
+Chassiron lighthouse,
+Chemical formulae, meaning of,
+Chemical reactions and heat,
+ of acetylene,
+Chimneys for stoves, &c.,
+ glass, for burners,
+Chloride of lime. See _Bleaching-powder_
+Chlorine and acetylene, compounds of,
+ and charcoal purifier,
+ in acetylene,
+Chromic acid purifier,
+Cigars, lighted, danger of,
+Claude and Hess, dissolved acetylene,
+Coal-gas, enrichment of, with acetylene,
+ illuminating power of,
+ impurities in,
+ vitiation of air by,
+Cocks, hand-worked, in generators,
+Coefficient of expansion of acetone,
+ air,
+ dissolved acetylene,
+ gaseous acetylene,
+ liquid acetylene,
+ simple gases,
+Coefficient of friction of acetylene,
+ of coal-gas,
+Coke filters for acetylene,
+Cold, effect of, on acetylene,
+ on air-gas,
+ on carburetted acetylene,
+ on generation,
+Colour judging by acetylene,
+ of acetylene flame,
+ of air-gas flame,
+Colour of atmospheric acetylene flame,
+ of coal-gas flame,
+ of electric light,
+ of incandescent acetylene flame,
+ of spent carbide,
+Combustion of acetylene,
+ deposit from,
+Composition pipe for acetylene,
+Compounds, endo- and exo-thermic,
+ explosive, of acetylene and copper,
+"Compounds," of phosphorus and sulphur,
+ silicon,
+Compressed acetylene,
+Condensed matter in pipes, removal of,
+Condensers,
+Connexions, flexible, for acetylene,
+Construction of generators, principles of,
+ regulations as to,
+Contact generators,
+Convection of heat,
+Cooking-stoves,
+Copper acetylide,
+ (alloyed) in acetylene apparatus,
+ (unalloyed) in acetylene apparatus,
+ and acetylene, reactions between,
+ carbides,
+ chloride purifier
+Corrosion in apparatus,
+ avoidance of,
+Corrosive sublimate purifier,
+ as test for phosphorus
+Cost of acetylene lighting,
+Cotton-wool filters for acetylene,
+Council, Orders in. See _Orders in Council_
+Counterpoises for rising holders,
+Couples, galvanic,
+Coward. See _Dixon_
+Critical pressure and temperature of acetylene,
+Crushing of carbide,
+"Cuprene,"
+Cuprous chloride purifier,
+Cycle lamps,
+ burners for,
+ dilute alcohol for,
+Cylinders for absorbed acetylene,
+
+D
+
+Davy, addition of chlorine to acetylene,
+Davy's lamp for generator sheds,
+Decomposing vessels. See _Carbide containers_
+Decomposition of acetylene,
+ of carbide, See _Calcium carbide (decomposition of)_
+De Forcrand, heat of formation of carbide,
+Density. See _Specific gravity_
+Deposit at burner orifices,
+ on reflectors from combustion of acetylene,
+Deterioration of carbide in air,
+Diameter of pipes and explosive limits,
+Diaphragms, flexible, in generators,
+Diffusion through gasholder seals,
+Diluted acetylene,
+Dimensions of mains and pipes,
+Dipping generators,
+Displacement gasholders. See _Holders (displacement)_
+Dissociation of acetylene,
+ carbon dioxide,
+ water vapour,
+Dissolution of acetylene, depression of freezing-point by,
+ of gas in generators,
+Dissolved acetylene,
+Dixon and Coward, ignition temperature of acetylene,
+ of various gases,
+Dolan burners,
+Doors of generator sheds,
+Drainage of mains,
+Drake burners,
+Driers, chemical,
+Dripping generators,
+Drums of carbide,
+Dry process of generation,
+Dufour, addition of air to acetylene,
+"Dummies" in gasholder tanks,
+Dust and incandescent lighting,
+ in acetylene,
+ carbide,
+
+E
+
+Effusion of gases,
+Eitner, explosive limits of acetylene,
+ and Keppeler, estimation of phosphine,
+ phosphorus in crude acetylene,
+Electric lamps in generator sheds,
+ lighting, cost, and efficiency of,
+Elta burner,
+Endothermic compounds,
+ nature of acetylene,
+Engines, use of acetylene in,
+Enrichment, value of acetylene for,
+ with acetylene,
+epurene purifying material,
+Equations, chemical, meaning of,
+Erdmann, acetylene as a standard of light,
+ colour of acetylene flame,
+ production of alcohol,
+Ethylene, formation of from acetylene,
+ heats of formation and combustion of,
+ ignition temperature of,
+Exhaustion of air by flames,
+Exothermic compounds,
+Expansion of gaseous acetylene, coefficient of,
+ of liquid acetylene coefficient of,
+ various coefficients of,
+Explosibility of carbide,
+Explosion of chlorine and acetylene,
+ of compressed acetylene,
+Explosive compounds of acetylene and copper,
+ effects of acetylene dissociation,
+ limits, meaning of term,
+ of acetylene,
+ of various gases,
+ nature of acetylene,
+ wave, speed of, in gases,
+Expulsion of air from mains,
+
+F
+
+Faced joints for acetylene,
+Falk, Stadelmann and Co., boiling-ring,
+ burners,
+ cycle-lamp burner,
+Ferric hydroxide purifier,
+Fery, temperature of flames,
+ and Violle, acetylene as standard of light,
+Filters for acetylene,
+Filtration,
+Fire Offices Committee Regulations (British),
+ risks of acetylene apparatus,
+ carbide,
+ flame illuminants,
+ Underwriters, United States, Regulations,
+"Firing back" in incandescent burners,
+ self-luminous burners,
+Fish, action of lime on,
+Fittings for acetylene, quality of,
+Flame, colour of, air-gas,
+ atmospheric acetylene,
+ coal-gas,
+ incandescent, acetylene,
+ self-luminous acetylene,
+Flame illuminants, risk of fire with,
+ of acetylene containing air,
+ steadiness of acetylene,
+Flame temperature of acetylene,
+ temperature of various gases,
+Flames, distortion of, by solid matter,
+ effect of air on,
+ nitrogen on,
+ evolution of heat in,
+ light in,
+ jumping of,
+ liberation of carbon from,
+ loss of heat from,
+ shading of acetylene,
+ size of,
+Flare lamps,
+Flash-point of paraffin,
+Flexible connexions for acetylene,
+Floats in holder seals,
+Flooded-compartment generators,
+Flow of gases in pipes,
+Flues for heating burners,
+Fog, transmission of light through,
+Forbes burner,
+Foreign regulations,
+Formulae, meaning of chemical,
+Fouche, absorbed acetylene,
+ burner,
+ dissolved acetylene,
+ illuminating power of acetylene air mixtures,
+ incandescent acetylene,
+ liquid acetylene,
+ oxy-acetylene blowpipe,
+Fournier. See _Maneuvrier_
+Fowler, enrichment of oil-gas,
+Fraenkel, deposit on reflectors from combustion of acetylene,
+ silicon in acetylene,
+France, regulations of the Conseil d'Hygiene de la Seine,
+ village acetylene mains in,
+Frank, freezing-point of calcium chloride solutions,
+ preparation of black pigment,
+ purifier,
+Frankoline,
+Freezing of generators,
+ of holder seals,
+Freezing of portable lamps,
+ of pressure-gauges,
+Freezing-point, depression of by dissolution of acetylene,
+ of calcium chloride solutions,
+ of dilute alcohol,
+ of dilute glycerin,
+Freund and Mai, copper acetylide,
+Friction of acetylene, coefficient of,
+ coal-gas, coefficient of,
+ gas in pipes,
+Frost, effect of, on air-gas,
+ on carburetted acetylene,
+Froth, lime, in acetylene,
+Frothing in generators,
+Fuchs and Schiff, olive oil,
+Furnace gases for removing air from pipes,
+
+G
+
+Gallon, American, value of,
+Galvanic action,
+Garelli and Falciola, depression of freezing-point by dissolution of
+ acetylene,
+Gas barrel for acetylene, objection to,
+ drying of,
+ engines, acetylene for,
+ escape of, from generators,
+ firing, effects of,
+ volumes, correction of, for temperature and pressure,
+ yield of, from carbide,
+ determining,
+ standard,
+Gases, calorific value of,
+ effusion of,
+ explosive limits of,
+ flame temperature of,
+ illuminating power of,
+ inflammable properties of,
+ speed of explosive wave in,
+ temperature of ignition of,
+Gasfitters' paint,
+Gasholders. See _Holders_
+Gatehouse, F. B., test-papers,
+ J. W., estimation of phosphine,
+Gaud, blocking of burners,
+ polymerisation of acetylene,
+Generation, dry process of,
+Generating plant, regulations as to construction of,
+Generator impurities in acetylene,
+ pressure, utilisation of,
+ sheds,
+ lighting of,
+ smoking in,
+ water, addition of bleaching-powder to,
+ of petroleum spirit to,
+Generators and holders, isolation of,
+ attention needed by,
+Generators, charging after dark,
+ chemical reactions in,
+ construction of,
+ copper in,
+ corrosion in,
+ dissolution of gas in,
+ effect of tarry matter in,
+ escape of gas from,
+ failure of,
+ for analytical purposes,
+ for welding,
+ frothing in,
+ frozen, thawing of,
+ gauge of sheet-metal for,
+ heat dissipation in,
+ economy in,
+ produced in,
+ high temperatures and impurities in,
+ instructions for using,
+ joints in, making,
+ "lagging" for,
+ lead solder in,
+ materials for construction of,
+ maximum pressure in,
+ output of gas from,
+ overheating in,
+ polymerisation in,
+ pressure in,
+ protection of, from frost,
+ purchase of,
+ regulations as to,
+ American (National Board of Fire Underwriters),
+ Austrian Government,
+ British Acetylene Association,
+ Fire Offices Committee,
+ Home Office Committee(1901),
+ French (Council d' Hygiene de la Seine),
+ German Acetylene Association,
+ Hungarian Government,
+ Italian Government,
+ responsibility for accidents with,
+ selection of,
+ temperatures in,
+ typical,
+ vent-pipes for,
+ waste-pipes for,
+ water-jackets for,
+ water-scale in,
+Generators (automatic),
+ advantages of,
+ carbide-to-water,
+ definition of,
+ flexible diaphragms for,
+ holders of,
+ interlocking in,
+ mechanism for,
+ pressure thrown by,
+ speed of reaction in,
+ store of gas in,
+ supply of water to,
+ use of oil in,
+ water-to-carbide,
+ worked by holder bell,
+ by pressure,
+Generators (carbide-to-water),
+ advantages of,
+ frothing of,
+ grids for,
+ loss of gas in,
+ maximum temperature in,
+ pressure in,
+ quantity of water required by,
+Generators (contact),
+ (dipping),
+ temperatures in,
+ (dripping),
+ temperatures in,
+ (flooded compartment),
+ (non-automatic),
+ advantages of,
+ carbide-to-water,
+ hand-charging of,
+ water required for,
+ definition of,
+ speed of reaction in,
+ water-to-carbide,
+ (portable),
+ (shoot),
+ (water-to-carbide),
+ overheating in,
+ with carbide in excess,
+ with water in excess,
+Gerard, silicon in crude acetylene,
+Gerdes, acetylene copper,
+German Acetylene Association. (See _Acetylene Association, German_)
+Gin, heat of formation of carbide,
+Glassware, for burners,
+Glow-lamps, electric, in generator sheds,
+Glucose for treatment of carbide,
+Glycerin for holder-seals,
+ for wet meters,
+Governor, displacement holder as,
+Governors,
+Graham, effusion of gases,
+Gramme-molecules,
+Granjon, illuminating power of self-luminous burners,
+ phosphine in acetylene,
+ pressure,
+ purifier,
+Granulated carbide. See _Calcium carbide, (granulated)_
+Graphite, artificial, production of,
+Grease for treatment of carbide,
+Grids for carbide-to-water generators,
+ in purifiers,
+Grittner, acetylene, and copper,
+Guides for rising holders,
+Guentner burner,
+
+H
+
+Haber, effect of heat on acetylene,
+Haldane, toxicity of sulphuretted hydrogen,
+Hammcrschmidt, correction of gas volumes,
+ and Sandmann, milk of lime,
+Hannam's Ltd., burners,
+Hartmann, acetylene flame,
+Haze, on combustion of acetylene,
+Heat absorbed during change of physical state,
+ action on acetylene. See _Overheating_
+ carbide,
+ and temperature, difference between,
+ conducting power of carbide
+ iron and steel,
+ water,
+ convected,
+ developed by acetylene lighting,
+ coal-gas lighting,
+ electric lighting,
+ paraffin lighting,
+ dissipation of, in generators,
+ economy in generators,
+ effect of, on acetylene. (See _Overheating_)
+ on burners,
+ evolution of, in flames,
+ expansion of gaseous acetylene by,
+ liquid acetylene by,
+ from acetylene, production of,
+ latent. See _Latent heat_
+ loss of, from flames,
+ of chemical reactions,
+ of combustion of acetylene,
+ carbon,
+ carbon monoxide,
+ ethylene,
+ of formation of acetylene,
+ calcium carbide,
+ hydroxide,
+ oxide,
+ carbon dioxide,
+ monoxide,
+ ethylene,
+ water,
+ of hydration of calcium oxide,
+ of reaction between carbide and calcium hydroxide,
+ between carbide and water,
+ of solution of calcium hydroxide,
+ of vaporisation of carbon,
+ water,
+ radiant,
+ specific. See _Specific heat_
+Heating apparatus for generator sheds,
+Hefner unit,
+Heil, atmospheric acetylene flame,
+ carburetted acetylene,
+Heise, acetylene flame,
+Hempel, enrichment of coal-gas,
+Heratol,
+Hess. See _Claude_
+Hexachlorethane, production of,
+High houses, supply of acetylene to,
+Holder-bells, for testing mains,
+ supplying water to automatic generators,
+ weighting of,
+Holder-seals, freezing of,
+ level of liquid in,
+ liquids in,
+ and pressure,
+ solubility of acetylene in,
+ use of floats in,
+ liquids in, for decomposing carbide,
+ oil in,
+ water in, for washing the gas,
+Holders (gas) and generators, isolation of,
+ and pressure, relationship between,
+ and purifiers, relative position of,
+ exposed, roofs over,
+ false interiors for,
+ freezing of,
+ gauge of sheet-metal for,
+ loss of pressure in,
+ moistening of gas in,
+ of automatic generators,
+ preservation of, from corrosion,
+ situation of,
+ size of,
+ vent-pipes for,
+ value of,
+Holders (displacement),
+ action of,
+ pressure given by,
+ (rising),
+ guides and counterpoises for,
+ pressure thrown by,
+ equalisation of,
+ tanks for,
+Home Office, maximum pressure permitted by,
+ prohibition of air in acetylene by,
+ Committee, 1901, recommendations,
+ report,
+Home Secretary's Orders. See _Orders in Council_
+Hoxie. See _Stewart_,
+Hubou, acetylene black,
+Hungarian rules for apparatus,
+Hydraulic pendants for acetylene,
+Hydrocarbons formed by polymerisation,
+ illuminating power of,
+ volatile, names of,
+Hydrochloric acid in purified acetylene,
+Hydrogen and acetylene, reactions between,
+ effect of, on acetylene flame,
+ ignition temperature of,
+ in acetylene,
+ liberated by heat from acetylene,
+ silicide in crude acetylene,
+Hygienic advantages of acetylene,
+
+I
+
+Ice, reaction between carbide and,
+Ignition temperature of acetylene,
+ various gases,
+Illuminating power and illuminating effect,
+ definition of,
+ of acetylene, after storage,
+ carburetted,
+ effect of air on,
+ incandescent,
+ nominal,
+ self-luminous,
+ of acetylene-oil-gas,
+ of air-gas,
+ of polymerised acetylene,
+ of candles,
+ of coal-gas,
+ of electric lamps,
+ of hydrocarbons, various,
+ of paraffin,
+Illumination, amount of, required in rooms,
+ of lighthouses,
+ of optical lanterns,
+Impurities in acetylene, carbide,
+ detection and estimation of,
+ effect of, on air,
+ generator,
+ harmfullness of,
+ water soluble,
+ See also _Ammonia_ and _Sulphuretted hydrogen_
+ in coal-gas,
+ in purified acetylene,
+ maximum limits of,
+Incandescent acetylene,
+ burners. See _Burners (incandescent)_
+ mantles,
+Inertness of carbide,
+Inflaming-point of acetylene,
+Inflammability, spontaneous,
+Installations, new, removal of air from,
+Interlocking of automatic generators,
+Iron and acetylene, reactions between,
+ and steel, heat-conducting power of,
+ silicide in carbide,
+Insecticide, carbide residues as,
+Isolation of apparatus parts,
+Intensity, specific, of acetylene light,
+ of oil light,
+Italian Government rules,
+
+J
+
+Jackets for generators,
+Jacob, Gebrueder, burner,
+Jacobs. See _Bradley_
+Jaubert, arsenious oxide purifier,
+Javal burners,
+ blocking of,
+ purifier,
+Jet photometer of acetylene,
+Joint-making in generators,
+ pipes,
+
+K
+
+Keller and Knappich burner,
+Keppeler, lead chromate in acagine,
+Keppeler, purification,
+ silicon in acetylene,
+ test-papers,
+ See also _Eitner_
+Kerosene. See _Paraffin oil_
+Klinger, vent-pipes,
+Knappich burner,
+Kona burner,
+Konette cycle-lamp burner,
+
+L
+
+La Belle boiling ring,
+Labour required in acetylene lighting,
+Lagging for generators,
+Lamps for generator sheds
+ paraffin,
+ portable,
+ acetone process for,
+Landolt-Boernstein, solubility of acetylene in water,
+Landriset. See _Rossel_
+Lantern, optical, illumination of,
+Latent heat,
+Lead chromate in bleaching-powder,
+ objection to, in generators,
+ pipes for acetylene,
+ salts in bleaching-powder,
+ wire, &c., for faced joints,
+Leakage of acetylene,
+Leaks, search for,
+Le Chatelier, explosive limits,
+ temperature of acetylene flame,
+ thermo-couple
+Leduc, specific gravity of acetylene,
+Lepinay, acetylene for engines,
+Level alteration and pressure in mains,
+Lewes, ammonia in crude acetylene,
+ blocking of burners,
+ haze,
+ heat of decomposition of carbide,
+ production in generators,
+ illuminating power of acetylene,
+ phosphorus in crude acetylene,
+ polymerisation of acetylene,
+ presence of hydrogen and carbon monoxide in acetylene,
+ reaction between carbide and calcium hydroxide,
+ silicon in crude acetylene,
+ temperature of acetylene flame,
+Lewes and Brame, manganese carbide,
+Lidholm, estimation of phosphine,
+Lifebuoys, acetylene for,
+Lifetime of burners,
+ mantles,
+Lifting power of acetylene in holders,
+Light, acetylene as a standard of,
+ colour of acetylene, incandescent,
+ self-luminous,
+ evolution of, in flames,
+ from acetylene, production of,
+ transmission of through fog,
+Lights, single, disadvantages of,
+ strong and weak, comparison between,
+Lighthouse illumination,
+Lighting by acetylene, scope of,
+ of generator sheds,
+Lime dust in acetylene,
+ reaction with sodium carbonate,
+ sludge. See _Residues_
+ solubility of, in sugar solutions,
+ water, solubility of gas in,
+Lime-light, acetylene for the,
+Limits, explosive, of acetylene,
+Linde-air,
+Linseed oil for acetylene joints,
+Liquid acetylene, properties of,
+ condensation in pipes,
+ in holder-seals and pressure,
+ in pressure-gauge,
+Liquids, corrosive action of, on metals,
+ for seals,
+ purification by,
+ solubility of acetylene in,
+Locomotive lighting,
+Loss of gas in generators,
+ of pressure in holders,
+ in mains,
+ in purifiers,
+ on distribution,
+Love, enrichment by acetylene,
+Lubricating oil for seals,
+Luminous burners. See _Burners, self-luminous_
+Lunge and Cedercreutz, determination of phosphorus in acetylene,
+ purification,
+Luta burner,
+Lutes for holders. See _Seals_
+
+M
+
+Mahler, temperature of flames,
+Mai and Freund, copper acetylide,
+Mains, deposition of liquid in,
+ diameter of, and explosive limits,
+ dimensions of,
+ escapes from,
+ friction in,
+ laying of,
+ lead,
+ quality of,
+ removing air from,
+ testing of,
+Make of acetylene from carbide,
+ in generators,
+Manchester burners,
+Maneuvrier and Fournier, specific heat of acetylene,
+Manganese carbide,
+Mantles for acetylene,
+Manure for generator protection,
+Manurial value of generator residue,
+Maquenne. See _Bullier_
+Marsh gas, enrichment with acetylene,
+ formed from acetylene,
+Matignon. See _Berthelot_,
+Mauricheau-Beaupre, epurene,
+ estimation of phosphine,
+ frothing in generators,
+ phosphine in acetylene,
+ silicon in acetylene,
+Mechanism for automatic generators,
+Mercaptans in acetylene,
+Mercuric chloride purifier,
+ test for phosphorus,
+Merck test-papers,
+Metals for generators,
+ gauge of,
+Meters for acetylene,
+Methane, enrichment with acetylene,
+ formed from acetylene,
+ ignition temperature of,
+Methylated spirit for generators,
+ for holder seals,
+Meyer and Muench, ignition temperatures,
+Mildew in vines, use of acetylene in,
+Milk of lime, solubility of acetylene in,
+Mineral oil for lighting. (See _Paraffin oil_)
+ for seals,
+Miner's lamp for generator sheds,
+Mist, transmission of light through,
+Mixter, thermo-chemical data,
+Mixtures of acetylene and air,
+ illuminating duty of,
+Moisture, effect of, on carbide,
+ in acetylene,
+Molecular volume of acetylene,
+ weight of acetylene,
+ weights, various,
+Molet-Boistelle acetylene-air mixture,
+Morel, formula for acetylene pipes,
+ sodium plumbate purifier,
+ specific heat of acetylene,
+ of carbide,
+Mosquitoes, destruction of,
+Moths, catching of,
+Motion of fluids in pipes,
+Motors, acetylene for,
+Muench. See _Meyer_
+Muensterberg, acetylene flame,
+Mustard, oil of,
+
+N
+
+Naphey burners,
+Naphthalene, formation of, from acetylene,
+Neuberg, illuminating power of acetylene,
+ radiant efficiency of acetylene,
+Nieuwland, mixtures of acetylene and chlorine,
+Nichols, illuminating power of acetylene after storage,
+ temperature of acetylene flame,
+Nickel and acetylene, reactions between,
+Nipples, burner, materials for,
+Nitrides in carbide,
+Nitrogen in flames, effect of,
+Non-automatic generators. See _Generators (non-automatic)_
+Non-luminous acetylene flame, appearance of,
+ burners. See _Burners (atmospheric)_
+Non-return valves,
+
+O
+
+O. C. A. burner,
+Odour of acetylene,
+Oil, action of, on carbide,
+ castor, for acetylene joints,
+ in generators,
+ in residues,
+ in seals,
+ linseed, for acetylene joints,
+ mustard,
+ olive, for seals,
+ (See also _Paraffin oil_)
+Olive oil for seals,
+Oil-gas, enrichment of,
+Optical efficiency of acetylene,
+Orders in Council, air in acetylene,
+ compression of absorbed acetylene,
+ acetylene-oil-gas,
+ neat acetylene,
+Origin of petroleum,
+Orka burner,
+Ortloff, friction of acetylene,
+Overheating in generators,
+ See also _Polymerisation_
+Oxide of iron purifier,
+Oxy-acetylene blowpipe,
+Oxygen required for combustion of acetylene,
+ of benzene,
+ combustion of acetylene with,
+ flames burning in,
+
+P
+
+Paint, cause of frothing in generators,
+ gas-fitters',
+Paraffin oil,
+ action of, on carbide,
+ flash-point of,
+ illuminating power of,
+ in residues,
+ lamps,
+ lighting, effect of on air,
+ heat developed by,
+ quality of different grades of,
+ use of in automatic generators,
+ seals,
+Paraffin wax, treatment of carbide with,
+Partial pressure,
+Pendants, water-slide for acetylene,
+Petroleum oil. See _Paraffin oil_
+ spirit, addition of, to generator water,
+ composition of,
+ for carburetted acetylene,
+ spirits, nomenclature of,
+ theory of origin of,
+Pfeiffer, purifier,
+Pfleger, puratylene,
+Phenol, production of, from acetylene,
+Phos burners,
+Phosphine, cause of deposit at burner orifices,
+ composition of,
+ in crude acetylene,
+ amount of,
+ toxicity of,
+Phosphoretted hydrogen. See _Phosphine_
+Phosphorus and incandescent mantles,
+ "compounds,"
+ in crude acetylene,
+ in purified acetylene,
+ detection and determination of,
+ removal of,
+"Phossy-jaw,"
+Photometer, jet of acetylene,
+Phylloxera, use of acetylene for,
+Physical properties of acetylene,
+Pickering, freezing-points of calcium chloride solutions,
+Pictet, freezing-points of dilute alcohol,
+ purification of acetylene,
+Pintsch burners,
+Pipes, blow-off. See _Vent-pipes_
+ diameter of, and explosive limits,
+ vent. See _Vent-pipes_ (See also _Mains_)
+Plant, acetylene, fire risks of,
+ order of items in,
+Platinum in burners,
+Poisonous nature of acetylene,
+Pole, motion of fluids in pipes,
+ pressure thrown by holders,
+Polymerisation, definition of,
+ of acetylene,
+ See also _Overheating_
+Porous matter, absorption of acetylene in,
+Portable lamps,
+ acetone process for,
+ temperature in,
+Potassium bichromate purifier,
+ hydroxide purifier,
+ permanganate purifier,
+Power from acetylene, production of,
+Precautions with generators,
+ with new installations,
+Presence of moisture in acetylene,
+Pressure and leakage,
+ after explosions of acetylene,
+ atmospheric,
+ automatic generators working by,
+ correction of gas volumes for,
+ critical, of acetylene,
+ definition of (gas),
+ for incandescent burners,
+ self-luminous burners,
+ gauge,
+ liquid for,
+ given by displacement holders,
+ rising holders,
+ in generators,
+ utilisation of,
+ in mains and pipes,
+ in purifiers, loss of,
+ irregular, caused by vent-pipes,
+ maximum safe, for acetylene,
+ necessity for regular,
+ partial,
+ regulators. See _Governors_
+Protection of generators from frost,
+ holders from frost,
+Puratylene,
+Purchase of a generator,
+ carbide, regulations as to,
+Purification by liquids and solids,
+ in portable lamps,
+ necessary extent of,
+ reasons for,
+ regulations as to,
+ speed of,
+Purified acetylene, chlorine in,
+ hydrochloric acid in,
+ phosphorus in,
+ sulphur in,
+Purifiers and holder, relative positions of,
+ construction of,
+ duplication of,
+ exhaustion of,
+ foul, emptying of,
+ loss of pressure in,
+ mechanical, for acetylene,
+Purifying materials, density of,
+ efficiency of,
+ quantity required,
+Pyralid, destruction of the,
+
+Q
+
+Quality of carbide, regulations as to,
+Quicklime. See _Calcium oxide_
+
+R
+
+Radiant efficiency of acetylene,
+ heat,
+Railway lighting by acetylene,
+Ramie mantles for acetylene,
+Range of explosibility, meaning of term,
+ of acetylene,
+Rat-tail burner,
+Reactions between copper and acetylene,
+ chemical, of acetylene,
+ physical, of acetylene,
+Reaction grids in generators,
+Read and Jacobs. See _Bradley_
+Rod lead for acetylene joints,
+Regulations, American (National Board of Fire Underwriters of U.S.A.),
+ Austrian Acetylene Association,
+ Government,
+ British Acetylene Association,
+ Fire Offices Committee,
+ Home Office Committee (1901),
+ for analysis of carbide,
+ for construction of generating plant,
+ for generators,
+ for purification,
+ for sale and purchase of carbide,
+ for sampling carbide,
+ for storing carbide,
+ French (Conseil d'Hygiene de la Seine),
+ German Acetylene Association,
+ Hungarian Government,
+ Italian Government,
+Residue from dry process of generation,
+Residues, carbide in,
+ colour of,
+ composition of,
+ consistency of,
+ disposal of,
+ containing oil,
+ manurial value of,
+ utilisation of,
+Respiration of acetylene,
+Reversibility of reaction between calcium oxide and water,
+Reychler. See _Berge_
+Rising holders. See _Holders (rising)_
+Rossel and Landriset, ammonia in crude acetylene,
+ purifier,
+ sulphur in crude acetylene,
+Roofs over exposed holders,
+Rooms, amount of illumination required in,
+Rubber tubes for acetylene,
+Ruby for burners,
+Rules. See _Regulations_
+
+S
+
+Safety lamp, Davy's, for generator sheds,
+ valves. See _Vent-pipes_
+Sale of carbide, regulations as to,
+Salt, common, in holder-seals,
+Salzbergwerk Neu Stassfurt, production of tetrachlorethane,
+Sampling carbide,
+Sandmann. See _Hammerschmidt_
+Sansair burner,
+Saulmann. See _Caro_
+Sawdust in bleaching-powder,
+Scale, water, in generators,
+Scented carbide,
+Schiff. See _Fuchs_
+Schimek burner,
+Schwander, carburetted acetylene,
+Schwarz burners,
+Seal-pots,
+Seals (holder). See _Holder-seals_
+Seams in generator-making,
+Self-luminous burners. See _Burners (self-luminous)_
+Sensible heat,
+Separation of holder from generator,
+Service-pipes. See _Mains_
+Shoot generators,
+Silicon compounds,
+ in acetylene,
+ in carbide,
+Sirius burner,
+Slaked lime. See _Calcium hydroxide_
+Sludge. See _Residues_
+Sludge-cocks, automatic locking of,
+Sludge-pipes, blocked, clearance of,
+Smell of crude and purified acetylene,
+Smith, purification,
+Smoke, production of, by flames,
+Smoking, danger of, in generator sheds,
+Soap, use of, in testing pipes,
+Soda, washing, for decomposing carbide,
+Sodium acetate solution for generator jackets,
+Sodium carbonate and lime, reaction between,
+ crystallised, for decomposing carbide,
+ chloride for holder-seals,
+ solubility of acetylene in,
+ hypochlorite purifier,
+ plumbate purifier,
+ sulphate in bleaching-powder,
+Soil, carbide residues as dressing for,
+Solder in generators,
+Soldering, autogenous,
+Solids containing water, decomposition of carbide by,
+ purification by,
+Solubility of acetylene,
+ in generators,
+ in holders,
+ in liquids,
+Soot, production by, of flames,
+Space occupied by purifying materials,
+Sparks from steel tools, danger of,
+Specific gravity and holder pressure,
+ leakage,
+ of acetylene, dissolved,
+ gaseous,
+ liquid,
+ of air,
+ of carbide,
+ of gases, and burner construction,
+ of water,
+ heat of acetylene,
+ of carbide,
+ heats, various,
+ intensity. See _Intensity, specific_
+Speed of reactions between carbide, water, and calcium hydroxide,
+ of purification,
+Spent lime. See _Residues_
+Spontaneous inflammability,
+Spraying apparatus,
+Stable manure for warming generators,
+Stadelmann burners,
+Standard of illumination in rooms,
+ of light, acetylene as,
+Steam, latent heat of, use of,
+ specific heat of,
+ reaction between carbide and,
+Steam-barrel for acetylene mains,
+Steatite for burners,
+Steel, heat-conducting power of,
+ tools, danger of
+Sterilisation of air by flames,
+Stewart and Hoxie, radiant efficiency of acetylene,
+Storage regulations for carbide,
+vessels for carbide, temporary,
+Styrolene. formation of, from acetylene,
+Suckert. See _Willson_
+Suffocation by acetylene,
+Sugar solutions, solubility of lime in,
+Sulphur "compounds,"
+ in coal-gas,
+ in crude acetylene,
+ in purified acetylene,
+ removal of,
+Sulphuretted hydrogen, solubility of, in water,
+ toxicity of,
+Sulphuric acid and acetylene, reactions between
+ as purifying material,
+Superficial area in purifiers,
+Supply of water to automatic generators,
+Suprenia burners,
+Swelling of carbide during decomposition,
+Symbols, chemical, meaning of,
+Syphons for removing water,
+
+T
+
+Table-lamps, acetone process for,
+Tabular numbers,
+Tanks for rising holders, construction of,
+"Tantalus Cup,"
+Taps for acetylene pipes,
+Tar, cause of frothing in generators,
+Tarry matter in generators,
+Telescopic gasholders. _See Holder (rising)_
+Temperature and heat, difference between,
+ correction of volumes for,
+ critical, of acetylene,
+ high, effect of, on acetylene. See _Polymerization_
+ of acetylene blowpipe,
+ flame,
+ of dissociation of acetylene,
+ of ignition of acetylene,
+ various gases,
+ of reaction between carbide and calcium hydroxide,
+ between carbide and water,
+Temperatures in generators,
+ calculation of,
+ determination of,
+Tension of liquid acetylene,
+Test-papers,
+Tetrachlorethane, production of,
+Tetrachloride, acetylene, production of,
+Thawing of frozen apparatus,
+Thermo-chemical data,
+Thermo-couple, Le Chatelier's,
+Thomson, radiant efficiency of acetylene,
+ thermo-chemical data,
+Tools, steel or iron, danger of,
+Town supplies,
+Toxicity of acetylene,
+ of sulphur and phosphorus compounds,
+Train-lighting by acetylene,
+Treated carbide. See _Calcium carbide (treated)_
+Trondol burner,
+Tubes, diameter of, and explosive limits,
+Tubes for acetylene. See _Mains_
+Tubing, flexible, for acetylene,
+Typical generators,
+
+U
+
+Ullmax purifier,
+Unaccounted-for gas,
+Underwriters, United States Fire,
+United States. See _America_
+Uses, sundry, for acetylene,
+
+V
+
+Valuation of carbide,
+Value of acetylene, hygienic,
+ enriching,
+ pecuniary,
+ of purifying materials,
+Valves, screw-down, for generators,
+Vapour, water, in acetylene, objections to,
+ removal of,
+ value of,
+Vehicular lamps,
+Ventilation of generator sheds,
+Vent-pipes, economy of,
+ for carbide vessels,
+ generators,
+ holders,
+ noise in,
+ position of mouths of,
+ size of,
+Vibration and incandescent lighting,
+Vieille, dissolved acetylene,
+Vigouroux, silicon in acetylene,
+Village installations, mains for,
+ leakage in,
+ supplies,
+Villard, liquid acetylene,
+Vines, treatment by acetylene of, for mildew and phylloxera,
+Violle and Fery, acetylene as standard of light,
+Vitiation of air by flames,
+Volume, alteration of, on dissociation,
+ and weight of acetylene,
+ molecular, of acetylene,
+Volume of acetylene passing through pipes,
+Volumes, gas, correction for temperature and pressure,
+
+W
+
+Washers, oil,
+ water,
+Waste-pipes of generators,
+Water and calcium oxide, reaction between,
+ and carbide, heat of reaction between,
+ boiling-point, evolution of gas at,
+ condensation of, in pipes,
+ consumption of, in generators,
+ convection currents in,
+ freezing-point, evolution of gas at,
+ heat absorbed in warming,
+ conducting power of,
+ of formation of,
+ in excess, generators with,
+ in holders, freezing of,
+ use for decomposition,
+ use for washing,
+ jackets for generators,
+ quality of, for portable generators,
+ quantity required in carbide-to-water generators,
+ scale in generators,
+ solubility of acetylene in,
+ of impurities in,
+ of load in,
+ specific gravity of,
+ supply for automatic generators,
+ non-automatic generators,
+ yield of gas per unit of,
+Water-gas, enrichment with acetylene,
+Water-seals, as not-return valves,
+ setting water-level in,
+Water-slide pendants for acetylene,
+Water-soluble impurities in acetylene,
+ See also _Ammonia and Sulphuretted hydrogen_
+Water-to-carbide generators. See _Generators (water-to-carbide)_
+Water-vapour, dissociation of,
+ existence of, at low temperatures,
+ in acetylene, objections to,
+ removal of,
+ value of,
+ reaction between carbide and,
+Weber burner,
+Wedding, enrichment of coal-gas,
+Weed-killer, carbide residues as,
+Weight and volume of acetylene,
+Weights, atomic,
+ molecular,
+Welding, acetylene,
+White lead, for acetylene joints,
+Wiener burners,
+Willgerodt, purification,
+Willson and Suckert, liquid acetylene,
+Windows in generator sheds,
+Winter, manipulation of generators during,
+Woehler, addition of chlorine to acetylene,
+Wolff, acetone in acetylene,
+ illuminating power of acetylene,
+ purifier,
+ silicon in acetylene,
+Wonder burner,
+Work done in actuating automatic generators,
+
+Y
+
+Yield of gas, deficient, cause of,
+ from carbide,
+ determining,
+ (British standard),
+ (German standard),
+ from water,
+
+Z
+
+Zenith burner,
+
+
+INDEX TO APPENDIX
+
+A
+
+"A" Generator (of Braby and Co., Ltd.),
+"A1" generator (of Acetylene Corporation of Great Britain),
+"A-to-Z" generator (of Acetylene Corporation of Great Britain),
+Acetylene Corporation of Great Britain,
+Acetylene Gas and Carbide of Calcium Co.,
+Acetylene Illuminating Co., Ltd.,
+"Acetylite" generator,
+"Acetylithe" generator,
+Acetylithe, Soc. An. de l',
+Allen Co.,
+"Allen" Flexible-tube generator,
+"Allen" purifying material,
+American generators,
+Applications de l'Acetylene, La Soc. des.,
+Austrian generator,
+Automatic generators,
+
+B
+
+"B" generator (of Braby and Co., Ltd.),
+Belgian generators,
+Bon Accord Acetylene Gas Co.,
+"Bon Accord" generator,
+Braby, Frederick and Co., Ltd.,
+British generators,
+
+C
+
+Canadian generators,
+Carbide-to-water generators,
+"Carburlen" purifying material,
+Chloride of lime purifying material,
+Colt Co., J. G.,
+"Colt" generator,
+Compartment, flooded, generator,
+Contact generators,
+Cork waste and wadding purifying material,
+"Corporation Flexible Tube Generator,"
+"Curaze" purifying material,
+
+D
+
+"Dargue" generator,
+Dargue Acetylene Gas Co.,
+Davis Acetylene Co.,
+"Davis" generator,
+Debruyne, L.,
+Debruyne's generators,
+Drawer generators,
+Drip generator,
+Drummond, J. and J.,
+
+E
+
+English generators,
+
+F
+
+Flooded compartment generator,
+Fittings, Ltd.,
+Frankoline purifying material,
+French generators,
+
+G
+
+German generators,
+
+H
+
+Heratol, purifying material,
+
+I
+
+"Incanto" generator,
+Irish generator,
+
+J
+
+"Javal" generator,
+
+K
+
+Keller and Knappich, G.m.b.H.,
+"Klenzal" purifying material,
+Klinger, Rich.,
+Klinger's generator,
+"Knappich" generator,
+
+L
+
+"L'Eclair" generator,
+"L'Etoile" generator,
+L'Hermite,
+Lockerbie and Wilkinson,
+
+M
+
+Manchester Acetylene Gas Col., Ltd.,
+Mangiameli, Fr. and Co.,
+Moss, R. J. and Sons,
+ "Semi-Non-Auto" generator,
+ "Type A" generator,
+ "Type B" generator,
+ "Type C" generator,
+Moyes Wm., and Sons,
+
+N
+
+Non-automatic generators,
+Nordische Azetylen Industrie,
+
+O
+
+"Omega" generator,
+Overberge, De Smet van,
+"Owens" generator,
+"Owens" purifying material,
+
+P
+
+Phos Co.,
+"Phos Type E" generator,
+"Photolithe" generator,
+Photolithe, Soc. An. Belg de la,
+Pumice purifying material,
+Puratylene purifying material,
+Purifying material, "Allen,"
+ "Carburylen,"
+ chloride of lime,
+ coke and cotton, chemically treated,
+ cork waste and wadding,
+ "Curaze,"
+ frankoline,
+ heratol,
+ "Klenzal,"
+ "Owens,"
+ pumice,
+ puratylene,
+ "Roscoline,"
+ "Standard,"
+ "Thorlite,"
+
+R
+
+Rosco Acetylene Co.,
+"Rosco" generator,
+"Roscoline" purifying material,
+Rural Districts Gas Light Co.,
+
+S
+
+St. James' Illuminating Co., Ltd.,
+Scotch generators,
+Semi-automatic generator,
+Siche Gas Co., Ltd.,
+"Siche" generator,
+"Signal-Arm" generator,
+"Sirius" generator,
+Sirius, Maison,
+Standard Acetylene Co.,
+"Standard" purifying material,
+Sunlight Gas Machine Co.,
+Superposed pans or trays,
+
+T
+
+"Thorlite" generator,
+ purifying material,
+Thorn and Hoddle Co.,
+"Thorscar" generator,
+Trays, superposed,
+
+U
+
+United States generators,
+
+W
+
+Wadding and cork waste purifying material,
+Water-to-carbide generators,
+Weldhen and Bleriot,
+Welsh generator,
+"Westminster" generator,
+
+
+
+
+
+
+
+End of the Project Gutenberg EBook of Acetylene, The Principles Of Its
+Generation And Use, by F. H. Leeds and W. J. Atkinson Butterfield
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