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diff --git a/.gitattributes b/.gitattributes new file mode 100644 index 0000000..6833f05 --- /dev/null +++ b/.gitattributes @@ -0,0 +1,3 @@ +* text=auto +*.txt text +*.md text diff --git a/38321-8.txt b/38321-8.txt new file mode 100644 index 0000000..16fabc4 --- /dev/null +++ b/38321-8.txt @@ -0,0 +1,1614 @@ +Project Gutenberg's Economy of the Round Dairy Barn, by Wilber John Fraser + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Economy of the Round Dairy Barn + +Author: Wilber John Fraser + +Release Date: December 16, 2011 [EBook #38321] + +Language: English + +Character set encoding: ISO-8859-1 + +*** START OF THIS PROJECT GUTENBERG EBOOK ECONOMY OF THE ROUND DAIRY BARN *** + + + + +Produced by Bryan Ness, Pat McCoy and the Online Distributed +Proofreading Team at http://www.pgdp.net (This file was +produced from images generously made available by The +Internet Archive/American Libraries.) + + + + + + + +TRANSCRIBER NOTES: + + Words in bold in the original are bracketed in equal signs + (=). + + Words in italics in the original are bracketed by underscores + (_). + + The tables have been modified to fit by creating a key for + the first column. The key precedes the tables. + + Footnotes have been moved closer to the reference. + + Additional notes can be found at the end of the text. + + + + + UNIVERSITY OF ILLINOIS + + Agricultural Experiment Station + + + BULLETIN NO. 143 + + + ECONOMY OF THE ROUND + DAIRY BARN + + + BY WILBER J. FRASER + + + [Illustration] + + + URBANA, ILLINOIS, FEBRUARY, 1910 + + + + +SUMMARY OF BULLETIN NO. 143 + + + 1. Round barns would be more generally built if their + advantages were known and if the few which have been + erected had been rightly constructed. Page 1. + + 2. The round dairy barn offers greater convenience in + storing, handling and distributing the feed. Page 5. + + 3. In the circular construction, much greater strength is + secured with less lumber. Page 6. + + 4. The material for rectangular barns costs from 34 to 58 + percent more than for round barns of the same area and + capacity. Page 7. + + 5. Round and rectangular barns compared. Page 11. + + 6. Round and rectangular barns, including silos, compared. Page 13. + + 7. Detailed account, with illustrations showing how the + round barn at the University was built. Page 17. + + 8. Itemized statement of cost of a 60-foot round barn. Page 29. + + 9. Brief descriptions with illustrations and plans of + several round dairy barns in actual use. Page 31. + + 10. Conclusions. The advantages of the round dairy barn + are convenience, strength and cheapness. Page 44. + + + + +ECONOMY OF THE ROUND DAIRY BARN + +FULL SPECIFICATIONS AND DETAILED COST AND CONSTRUCTION OF THE NEW +SIXTY-FOOT CIRCULAR DAIRY BARN AT THE UNIVERSITY. SAVING OF ROUND OVER +RECTANGULAR BARNS. NOTES ON SEVERAL ROUND BARNS ON DAIRY FARMS.[A] + + [A] Special acknowledgment is made to Mr. H. E. Crouch and + Mr. R. E. Brand for their assistance in working out the + detailed data which are the bases for the economic + comparisons of the round and rectangular barns made in this + bulletin. + +BY W. J. FRASER, CHIEF IN DAIRY HUSBANDRY + + The planning, construction, and arrangement of farm buildings + do not usually receive the thought and study these subjects + warrant. How many dairymen have compared a circular, 40-cow + barn with the common rectangular building containing the same + area? How many understand that the circular structure is much + the stronger; that the rectangular form requires 22 percent + more wall and foundation to enclose the same space; and that + the cost of material is from 34 to 58 percent more for the + rectangular building? + + +In a community in which everyone is engaged in the same occupation, one +person is likely to copy from his neighbor without apparently giving a +thought as to whether or not there is a better way. + +In a district of Kane county, Illinois, a certain type of dairy barn is +used by nearly everyone, while in the next county a distinctly different +type prevails, and the dairy barns of another adjacent county differ +from those of either of the former, simply because the early settlers of +this particular locality came from an eastern state and started building +the style of barn then common in Pennsylvania. + +In a certain community in Ohio where a milk condensing factory is +located, a large number of farmers have barns 36 × 60 feet, with an "L" +the same size. The loft of the "L" is used for the storage of straw, and +the cows run loose in the lower portion. These barns are all built on +practically the same plan and are usually of the same size, and this is +the only community known to the writer where this form of barn is used +in this manner. + +This tendency to imitate emphasizes the fact that men do not exercise +sufficient originality. Because most barns are rectangular is no reason +that this is the best and most economical form. + + + + +WHY MORE ROUND BARNS ARE NOT BUILT + + +[Illustration: FIG. 1. BARN NO. 5. 100 FEET IN DIAMETER, SCALE 20 FEET +TO ONE INCH; SHOWING INCREASED MOW CAPACITY GIVEN BY SELF-SUPPORTING +ROOF.] + +In an early day when lumber was cheap, buildings were built of logs, or +at least had heavy frames. Under these conditions, the rectangular barn +was the one naturally used, and people have followed in the footsteps of +their forefathers in continuing this form of barn. The result is that +the economy and advantages of the round barn have apparently never been +considered. This is because they are not obvious at first sight, and +become fully apparent only after a detailed study of the construction. +For these reasons, the rectangular form still continues to be built, +altho it requires much more lumber. As the price of lumber has advanced +so materially in recent years, the possible saving in this material is a +large item, and well worth investigating. + +The objections to round barns have usually been made by those who have +only a superficial knowledge of the subject, and do not really +understand the relative merits of the two forms. To the writer's +knowledge, there has never been published a carefully figured out, +detailed comparison of a properly constructed circular barn with the +rectangular barn. + +The difficulty with most round barns that have been built, thus far, is +that they do not have a self-supporting roof, and consequently lose many +of the advantages of a properly constructed round barn. This is the +principal reason why round barns have not become more popular. A +straight roof necessarily requires many supports in the barn below. +These are both costly and inconvenient, and make the roof no stronger +than a dome-shaped, self-supporting roof which nearly doubles the +capacity of the mow. See Fig. (1). + +Many who have thus disregarded capacity have also wasted lumber and made +a needless amount of work by chopping or hewing out the sill and plate, +thus requiring more labor and lumber, besides sacrificing the greater +strength of a built-up sill. Rightly constructed round barns are, +however, being built to a limited extent. One contractor has erected +twenty-four round barns, with self-supporting roofs, in the last nine +years. These barns vary in size from 40 feet in diameter with 18-foot +posts to 102 feet in diameter with 30-foot posts. + +Another reason for the scarcity of round barns is the difficulty in +getting them built. Most carpenters hesitate to undertake the work +because in the erection of a round barn the construction should be +entirely different from that of the rectangular form. Many new problems +present themselves, but when these are once understood, the round barn +offers no more difficulties in construction than the rectangular form. +It is, however, important to have a head carpenter who is accustomed to +putting up round barns, as a man with ingenuity and experience can take +advantage of many opportunities to save labor and material. + + +KIND OF BARN NEEDED + +The first thing to consider in the erection of a barn is a convenient +arrangement for the purpose for which it is to be used. At the +University of Illinois, two years ago, a twenty-acre demonstration dairy +farm was started, the sole object being to produce the largest amount of +milk per acre at the least possible cost. To meet the requirements of a +barn for this purpose, it became imperative to build one that was +convenient for feeding and caring for the cows, economical of +construction, and containing a large storage capacity in both silo and +mow. These are the requirements of a barn for every practical dairyman. + +[Illustration: FIG. 2. FILLING THE SILO.] + +A silo was needed that could be fed from the year round. With the small +number of cows kept, a deep enough layer of silage could not be fed off +each day to keep it good thru the summer, if the silo was more than 12 +feet in diameter. As this small diameter was a necessity, it would +require two silos 33 feet deep to supply enough silage. Two silos of +such small diameter would not only be costly, but difficult to make +stand, unless built of concrete. This difficulty was overcome by using +the circular barn and placing in the center a silo which is 12 feet in +diameter and 54 feet deep, thus making the one silo, with as much +capacity as the two before mentioned, answer every purpose. This deep +silo is an important part of the round barn, as it not only forms a +support for the roof, but is protected by the barn, thus saving the cost +of siding. Then, too, besides occupying the space least valuable for +other purposes, it being centrally located, is in the most convenient +place for feeding. The silage chute being open at the top forms a +suction of air, which keeps the silage odor from the barn at milking +time, and also assists in ventilation when the door to the chute is +open. + + + + +ADVANTAGES OF THE ROUND BARN + + The points of superiority that the round dairy barn shows + over the rectangular form are convenience, strength, and + cheapness. + + +ROUND BARN MOST CONVENIENT + +Considering that the barn on a dairy farm is used twice every day in the +year, and that for six months each year the cows occupy it almost +continuously, and that during this time a large amount of the labor of +the farm is done inside the barn, it is evident that the question of its +convenience is a vital one. The amount of time and strength wasted in +useless labor in poorly arranged buildings is appalling. People do not +stop to consider the saving in a year or a lifetime by having the barn +so conveniently arranged that there is a saving of only a few seconds on +each task that has to be done two or three times every day. + +[Illustration: Fig. 3. INTERIOR OF BARN, SECOND FLOOR, SHOWING SILO AND +LOCATION OF ENSILAGE CUTTER. (TEAM UNHITCHED TO SHOW CUTTER.)] + +The round barn has a special advantage in the work of distributing +silage to the cows. The feeding commences at the chute where it is +thrown down, and is continued around the circle, ending with the silage +cart at the chute again, ready for the next feeding. The same thing is +true in feeding hay and grain. + +Still another great advantage is the large unobstructed hay mow. With +the self-supporting roof, there are no timbers whatever obstructing the +mow, which means no dragging of hay around posts or over girders. The +hay carrier runs on a circular track around the mow, midway between the +silo and the outside wall, and drops the hay at any desired point, thus +in no case does the hay have to be moved but a few feet, which means a +saving of much labor in the mowing. + +To successfully embody all of the above discussed advantages in a dairy +barn is one of the large problems in milk production. In a careful study +of the barn question it soon became apparent that it was impossible to +embody all of the requirements advantageously in anything but a circular +form of building, and the 60-foot round barn, which is here described, +was built. + +[Illustration: FIG. 4. SOUTH VIEW, SHOWING WELL LIGHTED STABLE.] + + +CIRCULAR CONSTRUCTION THE STRONGEST + +The circular construction is the strongest, because it takes advantage +of the lineal, instead of the breaking strength of the lumber. Each row +of boards running around the barn forms a hoop that holds the barn +together. A barrel, properly hooped and headed, is almost indestructible, +and much stronger than a box, altho the hoops are small. This strength +is because the stress comes on the hoops in a lineal direction. Any +piece of timber is many times stronger on a lineal pull than on a +breaking stress. Take for example a No. 1 yellow pine 2 × 6, 16 feet +long, with an actual cross section of 1-5/8 × 5-5/8 inches. If placed +on edge and supported at the ends, as a joist, the limit of safety for a +load evenly distributed is 642 pounds, while the limit of safety for a +load in the lineal direction of the same piece of timber is 12,800 +pounds, or twenty times as great. + +[Illustration: FIG. 5. IN COW STABLE, SHOWING SILO AND FEED ALLEY IN +CENTER OF BARN; STANCHIONS ON RIGHT, MILK SCALES AND RECORD SHEET ON +LEFT.] + +All exposed surfaces of a round barn are circular, as both the sides and +roof are arched, which is the strongest form of construction to resist +wind pressure; besides, the wind, in striking it, glances off and can +get no direct hold on the walls or roof, as it can on the flat sides or +gable ends of a rectangular structure. If the lumber is properly placed +in a round barn, much of it will perform two or more functions. Every +row of siding boards running around the building serves also as a brace, +and the same is true of the roof boards and the arched rafters. If the +siding is put on vertically and the roof built dome-shaped, no +scaffolding is required inside or out. These are points of economy in +the round construction. + + +RECTANGULAR BARNS REQUIRE 34 TO 58 PERCENT MORE MATERIAL + +In order to compare the amount and cost of material in round and +rectangular barns, the following figures have been carefully worked out +by an expert barn builder. Two comparisons, based on wood construction +thruout, are made, in which round barns 60 feet and 90 feet in diameter +are compared with both plank and mortise frame rectangular barns +containing the same number of square feet of floor space, respectively. +Since the most practical width of a rectangular dairy barn is 36 feet, +its length will depend upon the number of square feet required in the +barn. + +[Illustration: FIG. 6. SHOWING CONSTRUCTION OF MORTISE FRAME BARN, END +VIEW.] + +[Illustration: FIG. 7. SHOWING CONSTRUCTION OF PLANK FRAME BARN, SIDE +VIEW.] + +Figures 6 to 9 are side and end views, showing the detail construction +and size of the timbers of the plank frame and mortise frame barns here +figured. The detailed figures of the lumber bills for each of these +barns were carefully worked out, but are too voluminous for publication +here. The total number of feet of each kind of lumber required is given +in Tables 1A and 1B. Since the proportion of the different kinds of +lumber and shingles varied for the different barns, to draw an exact +comparison it was necessary to base it upon the money value, and for +this purpose the total cost of lumber has been figured in each case. The +lumber values used thruout are the best average prices that could be +obtained. As the same prices are used for the material of all the barns, +the comparisons of cost are correct, altho these exact prices will not +hold for all localities and all times. + +[Illustration: FIG. 8. SHOWING CONSTRUCTION OF PLANK FRAME BARN, END +VIEW.] + +Since a silo cannot be economically built inside of a rectangular barn, +the first comparison is made with the barns simply enclosed, altho one +of the chief advantages of a round barn is the deep silo which it is +possible to build so economically in the center. + +[Illustration: FIG. 9. SHOWING CONSTRUCTION OF MORTISE FRAME BARN, SIDE +VIEW.] + +Another item of economy in the circular barn is less framing lumber. +This form has the strongest possible construction with the least lumber +in the frame, and the least bracing, not a single timber larger than a +2 × 6 being required above the sill. The arched circular roof requires no +supports, and no scaffolding is needed inside during its construction. + +The accompanying tables show the comparative amount and value of lumber +and cubical content in round barns 60 and 90 feet in diameter, and +rectangular barns of equal area and height of posts. + +TABLE 1A.--A COMPARISON OF THE COST OF MATERIAL IN ROUND AND RECTANGULAR +BARNS OF THE SAME AREA, _Not Including_ Foundation And Silos. + + A: Framing lumber, + B: Sheathing, siding, and flooring, + C: Shingles, + D: Bolts, + E: Total cost of lumber, + F: Content, cubic feet, + + ==+=====================+=========================================== + | | Rectangular barn, 36 × 78-1/2 ft. + | Round barn, +---------------------+--------------------- + | 60 feet in diameter | Plank frame | Mortise frame + --+---------------------+---------------------+--------------------- + A | 13,976 ft. @ $25 | 19,833 ft. @ $25 | 29,074 ft. @ $25 + | = $349.40 | = $495.83 | = $726.85 + B | 12,971 ft. @ $22 | 15,355 ft. @ $22 | 15,355 ft. @ $22 + | = 285.36 | = 337.81 | = 337.81 + C | 44,000 @ $3.75 | 45,000 @ $3.75 | 45,000 @ $3.75 + | = 165.00 | = 168.75 | = 168.75 + D | | 20.88 | + --+---------------------+---------------------+--------------------- + E | =$799.76=| =$1023.27=| =$1233.41= + ==+=====================+=====================+===================== + F | =117,669= | =117,138= | =117,138= + ==+=====================+=====================+===================== + + +TABLE 1B. + + A: Framing lumber, + B: Sheathing, siding, and flooring, + C: Shingles, + D: Bolts, + E: Total cost of lumber, + F: Content, cubic feet, + + ==+=====================+=========================================== + | | Rectangular barn, 36 × 176-3/4 ft. + | Round barn, +---------------------+--------------------- + | 90 feet in diameter | Plank frame | Mortise frame + --+---------------------+---------------------+--------------------- + A | 30,899 ft. @ $25 | 38,815 ft. @ $25 | 59,481 ft. @$25 + | = $772.48 | = $970.38 | = $1487.03 + B | 22,375 ft. @ $22 | 28,547 ft. @ $22 | 28,547 ft. @ $22 + | = 492.25 | = 628.03 | = 628.03 + C | 97,000 @ $3.75 | 102,000 @ $3.75 | 102,000 @ $3.75 + | = 363.75 | = 382.50 | = 382.50 + D | | 26.76 | + --+---------------------+---------------------+--------------------- + E | =$1628.48= | =$2007.67= | =$2497.56= + ==+=====================+=====================+===================== + F | =322,952= | =270,570= | =270,570= + ==+=====================+=====================+===================== + + +ROUND AND RECTANGULAR BARNS COMPARED + +In comparing the 60-foot round barn with a rectangular barn of the same +area, the two barns should afford the cows the same amount of space on +the platform. Allowing each cow in the 60-foot round barn 3 feet 6 +inches in width at the rear of the platform, it will accommodate 40 cows +and leave space for two passage ways. But in a rectangular barn, only 3 +feet 4 inches of platform space need be allowed for each cow, and the +78-1/2 foot barn, with two 3-foot passage ways across it for convenience +in feeding, will accommodate 42 cows. While the rectangular barn has +stall room for two more cows, the round barn contains space in the +center for a silo 18 feet in diameter. + +The floor space and cubical content of the round barn 60 feet in +diameter, and the rectangular barn compared with it in these tables, are +practically the same, and the barns are therefore directly comparable. +This being true, the percentages which were figured from the complete +bills of material for these barns show the exact saving in lumber on the +60-foot round barn over the plank and mortise frame rectangular barns +36 × 78-1/2 feet. The lumber bills of the rectangular barns show an +increase in cost of 28 percent for the plank frame and 54 percent for +the mortise frame. The round barn, 60 feet in diameter, contains +188-1/2, and the rectangular barn 225 lineal feet of wall. The +rectangular barn has, therefore, 22 percent more lineal feet of outside +barn wall, requiring a proportional increase in both paint and +foundation. + +The 176-3/4-foot rectangular barn would hold 100 cows, allowing each cow +3 feet 4 inches in width and providing for 3 passage ways of 3 feet each +across the barn. + +The 90-foot round barn would hold 100 cows in two rows headed together, +65 of which would be in the outer circle, and have 3 feet 6 inches each +in width at the gutter. This leaves sufficient room for feed alleys and +walks, and two passage ways, one three feet and the other seven feet +wide for the manure and feed carriers. All of this is outside of a +central space for a silo 20 feet in diameter and 71 feet high, with a +capacity for 620 tons of silage, and in the mow there would still be an +excess, above the capacity of the rectangular barn, of 33,000 cubic +feet, which would hold 66 tons of hay, or as much as the entire mow of +a barn 32 × 36 feet with 20-foot posts. + +TABLE 2A.--A COMPARISON OF THE COST OF MATERIAL IN ROUND AND RECTANGULAR +BARNS, _Including_ FOUNDATION AND SILOS. + + ========================+=============+============================= + | Round barn, | Rectangular barn, + | 60 feet in | 36 × 78-1/2 ft. + | diameter +-------------+--------------- + | | Plank frame | Mortise frame + ------------------------+-------------+-------------+--------------- + Lumber in barn, | $799.76 | $1023.27 | $1233.41 + Material in foundation, | 86.89 | 105.90 | 105.90 + Material in silo, | 159.01 | 295.26 | 295.26 + ------------------------+-------------+-------------+--------------- + Total cost of material | | | + in barn, | =$1045.66= | =$1424.43= | =$1634.57= + ========================+=============+=============+=============== + Actual money saved, | | =$378.77= | =$588.91= + ------------------------+-------------+-------------+--------------- + Proportional cost, | =100%= | =136%= | =156%= + ========================+=============+=============+=============== + + +TABLE 2B. + + ========================+=============+============================= + | Round barn, | Rectangular barn, + | 90 feet in | 36 × 176-3/4 ft. + | diameter +-------------+--------------- + | | Plank frame | Mortise frame + ------------------------+-------------+-------------+--------------- + Lumber in barn, | $1628.48 | $2007.67 | $2497.56 + Material in foundation, | 130.35 | 196.80 | 196.80 + Material in silo, | 265.00 | 513.52 | 513.52 + ------------------------+-------------+-------------+--------------- + Total cost of material | | | + in barn, | =$2023.83= | =$2717.99= | =$3207.88= + ========================+=============+=============+=============== + Actual money saved, | | =$694.16= | =$1184.05= + ------------------------+-------------+-------------+--------------- + Proportional cost, | =100%= | =134%= | =158%= + ========================+=============+=============+=============== + + +The square feet of floor space in the round barn 90 feet in diameter and +rectangular barn 36 × 176-3/4 feet are the same, but the cubical content +of the former is more than that of the latter. The increase in the +lumber bill is 23 percent in the plank frame and 53 percent in the +mortise frame barn. The round barn 90 feet in diameter contains 283 and +the rectangular barn 426 lineal feet of wall. The rectangular barn has, +therefore, 50 percent more lineal feet of outside barn wall, requiring a +proportional increase in both paint and foundation. + +The smaller surface on the outside wall of the round barn requires less +paint and makes a proportional saving in keeping the round barn painted +in after years. + + +ROUND AND RECTANGULAR BARNS, _Including Silos_, COMPARED + +Owing to the fact that a silo is a necessity for the most economical +production of milk, a barn is not complete for a dairyman's purpose +unless it includes a silo with capacity to store sufficient silage for +the herd. In the case of the round barn, the silo is most economically +built inside, but in the rectangular form would cause a waste of space, +and for that reason is best erected outside. Therefore, in comparing a +round dairy barn with a rectangular dairy barn, silos should be +included. + +In figuring the cost of materials in the silos for the round and +rectangular barns, the capacity needed in each case was determined in +the following manner: Allowing 40 pounds of silage per cow per day for 7 +winter months and 25 pounds per cow per day for 3 months during the +summer, would require for 40 cows 220 tons; then allowing one-eighth for +waste would make the silage requirement 248 tons. As the silo in the +round barn 60 feet in diameter is 53 feet deep, it would need to be only +16 feet in diameter to hold 250 tons. This diameter is sufficiently +small to allow summer feeding without waste. To erect a silo outside of +a barn, with sufficient stability to stand well, the height above ground +should not be much more than twice the diameter, and in order to avoid +waste for summer feeding, the diameter should not be greater than 16 +feet for a herd of 40 cows. In order that a deep enough layer of silage +can be fed off each day during the summer to avoid waste, it is evident +that to store 250 tons of silage outside the barn, two silos would be +required. One of these should be 16 feet in diameter and 36 feet deep, +holding 154 tons, and the other 13 feet in diameter and 36 feet deep, +holding 102 tons, making a total silo capacity of 256 tons. + +As the large barns hold 100 cows, the same allowance of silage per cow +for the season would require silo capacity for 620 tons. As the silo in +the round barn 90 feet in diameter would be 71 feet deep, it would need +to be only 20 feet in diameter to hold 620 tons. To store 620 tons of +silage in silos built outside the rectangular barn would require two +silos, each 20 feet in diameter and 44 feet deep.[B] These are the sizes +on which the figures for cost of silos of the Gurler type, given in +Tables 2A and 2B, were used. + + [B] Since the deeper the silo the more firmly the silage + packs, one silo 71 feet deep will hold as much as two silos + of the same diameter and 44 feet deep. + +[Illustration: FIG. 10. INTERIOR OF COW STABLE, SHOWING WATER TROUGH +WITH FLOAT VALVE, SALT BOX, AND DOOR INTO DAIRY.] + +The table (page 12) is the final summing up of the cost of all the +material for the completed dairy barns, with silos, and shows a saving +of from 34 to 58 percent in favor of the round barn and silo, or an +actual money saving in this case of from $379 to $1184, depending upon +the size and construction of the barns. + +Thoughtlessly, men go on building rectangular barns, but what would this +reckless disregard of a possible saving of 34 to 58 percent mean in a +year's business on the farm? Some illustrations may help us to +understand what this money saved in building a round barn really amounts +to, and its convenience is also a great saving. If the dairyman +discarded the idea of a rectangular barn and built a round barn +instead, he could take the money thus saved and buy one of the best +pure-bred sires for his herd, and also three to ten pure-bred heifers or +fine grade cows. Either of these purchases might double the profit of +the herd. Or, this saving, properly applied, would purchase many +labor-saving devices which would make life less of a drudgery on many +dairy farms. Is not such a saving worth while? + +[Illustration: FIG. 11. COW COMFORT IN A ROUND BARN.] + +When the comparative cost and merit of two constructions are known, it +is a poor financier who will pay extra for the one which is inferior. If +a man received bids from contractors for a building, he would be a +foolish man who would accept one which is from 34 to 58 percent higher +than the lowest bidder, especially when he knew the lowest bidder would +put up the most convenient and substantial building. + + + + +DISADVANTAGES OF THE ROUND DAIRY BARN + + +The disadvantages of the round dairy barn are, that it cannot be +enlarged by building on as readily as can the rectangular form, but as +the round barn may be built higher to the eaves than a rectangular barn +36 feet wide, provision can be made for the growth of the herd by +building so as to put cows in the second story and still leave +sufficient mow room for hay. + +The objection is frequently raised that a round barn is difficult to +light. This difficulty is entirely overcome in a barn 90 feet or less in +diameter, if a sufficient number of properly spaced windows are used. +See Figs. 4 and 30. With the same number of windows, the light is more +evenly distributed in a round barn and the sun can shine directly into +some portion at all hours of the day during the winter. + +[Illustration: FIG. 12. FIRST STORY WALL, AND FOUNDATION FOR SILO, FEED +ALLEY, AND MANGER; SILL IN PLACE, READY FOR JOISTS AND STUDS.] + +The objection has been raised that rectangular objects cannot be placed +in a circle without a waste of space, but this does not apply to a dairy +barn, as the storage of hay and grain depends upon cubical content, +alone, and silos should always be circular, no matter where built. Cows, +when lying down, are decidedly wedge-shaped, requiring much less space +in front than behind. The objection may be raised, with round barns +large enough for two rows of cows, that the row headed out does not use +the space as economically as in the rectangular form, because a cow +needs more width at the rear of the platform than at the manger. Where +there are two rows of cows, the inner row is usually headed out, and as +only about one-third of the cows are in this row, this loss of space is +counterbalanced by the large number of cows in the outer circle using +the space more economically than they do in the rectangular barn. + +Box stalls cannot be as conveniently arranged, but in a one-row barn, +gates hung on the outside and swung around to the manger, form stalls +for cows at freshening time, and in a barn with two rows, box stalls can +be arranged in the inner circle. + + + + +HOW THE ROUND BARN AT THE UNIVERSITY WAS BUILT + + +The barn is located on the side of a hill, sloping gently to the south +and east. With this location, it was an advantage to excavate 5 feet +deep on the northwest and run out to the surface of the ground on the +southeast. + +[Illustration: FIG. 13. SHOWING TEMPORARY BRACING TO HOLD STUDS IN PLACE +WHILE SHIP LAP CEILING IS NAILED ON.] + +The footing for the foundation is 18 inches wide. A ten-inch brick wall +was carried up nine feet above the stable floor. This wall contains a +2-inch air space to prevent moisture from condensing on the inner wall +and making the barn damp. This is an important point, as barns with a +solid stone or brick wall are very objectionable on account of dampness. +It has been proven by two years' use that this difficulty is entirely +obviated by the air space in the wall. + +The foundation for the manger and feed alley is built up 2 feet above +the stable floor. The foundation for the silo extends 4 feet below the +stable floor and is continued 9 inches above the floor in the feed +alley. This silo wall, together with the foundation under the manger, +forms the foundation for the center supports of the barn. Fig. 12 shows +the foundation completed. + +The silo, which is the Gurler type, was then started and carried up with +the barn. It was built by placing 2 × 4 studs around the circle, one +foot on centers, and ceiling inside with 1/2 × 6-inch lumber. This +1/2-inch lumber was obtained by re-sawing 1 × 6 yellow pine fencing. +Common lath were then put on horizontally in the regular way inside, +without furring out, and plastered with rich cement plaster. + +The sill of the barn is 6 × 6, made up of 1 × 6s, and built on top of +the wall. Building it up in this manner makes a stronger sill than can +be obtained in any other way, as it forms a continuous hoop around the +barn. + +[Illustration: FIG. 14. SHOWING HEIGHT AND CONSTRUCTION OF SILO, SIDING +COMPLETED, AND FOUR MAIN RAFTERS IN PLACE.] + +The joists are 2 × 12s notched 6 inches to fit the sill, so that the +outer ends rest on both the sill and the brick wall. The outer span of +joists is 14 feet and the inner ends of these joists rest on a similar +sill built of 1 × 6s on top of the 4 × 4 supports at the stanchions. The +inner span of joists, between the stanchions and the silo, is 8 feet, +the outer end resting on the sill over the stanchions, and the inner end +on a 1-1/2 × 6-inch band, made up of three 1/2 × 6-inch pieces, running +around the outside of the silo. These joists are placed 2-1/2 feet apart +at the outside of the barn, and half as many joists are used in the +inner span, making the joists at the silo one foot apart. The number of +joists under the driveways are doubled, being only 1 foot and 3 inches +apart at the outside of the barn. + +[Illustration: FIG. 15. SHOWING ALL RAFTERS IN PLACE AND METHOD OF +SHEATHING ROOF.] + +The studs, which are 2 × 6s, 20 feet long, were then placed on the sill, +about 2 feet 6 inches apart, being as evenly spaced between the windows +as possible, and temporarily braced, as shown in Fig. 13, until the +8-inch ship lap ceiling could be nailed on the outside. This was carried +up 5 feet to the second scaffold, and then covered to this height with +shingles laid 5 inches to the weather. The scaffolding was then moved up +and this process repeated until the siding was completed. The plate, +made up of five 1 × 4s, was then built in the notch in the top of the +studs shown in Fig. 13. + +[Illustration: FIG. 16. SHOWING HEIGHT OF SILO, CAPACITY OF BARN, AND +CONSTRUCTION OF ROOF.] + +The silo was completed, as before described. The rafters, which were +framed on the ground, were then erected, as shown in Fig. 14, the first +eight going to the center of the roof, and the remaining ones were cut +to rest on the plate of the silo. There are 64 framed rafters, and these +are the only ones in the upper section of the roof. At the break in the +roof, a header is cut in between the framed rafters, and in the lower +section a rafter is placed between these, thus making twice as many +rafters in the lower section of the roof as in the upper section. After +the rafters were all in place and temporarily braced, the 1 × 2-inch +sheathing was put on, as shown in Fig. 15, and the shingles, which were +the best 5/2 red cedar, were laid 5 inches to the weather on the lower +section of the roof, and 4 inches to the weather on the upper section, +as this had less pitch. No chalk line was necessary, as the shingles +were laid by the sheathing. + +[Illustration: FIG. 17. SHOWING ARRANGEMENT OF JOISTS AND HOW THE FLOOR +IS LAID.] + +The floor was made of 1 × 8 ship lap, laid in four directions, as shown +in Fig. 17. In the driveway an extra layer of ship lap was used, making +this portion of the floor 2 inches thick. + +The doorways in the second story are 14 feet wide, and in the lower +story 12 feet. These openings are closed by two sliding doors, each door +being made of two sections, hinged together so as to follow the circular +wall of the barn in opening. + +The cow stable is on the ground floor, and well lighted by 16 windows +having twelve 9 × 12 lights each. There are also six windows in the +doors. The windows are placed just below the ceiling and admit an +abundance of sunshine at all times of the day, which is one of the +essentials of a good dairy barn. + +[Illustration: FIG. 18. SHOWING PRESENT ARRANGEMENT OF COW STABLE. THERE +ARE STANCHIONS AND MANGERS FOR 28 COWS, AND 2200 SQ. FT. OF FLOOR SPACE +IN WHICH THE COWS CAN RUN LOOSE. THE GATES ARE SWUNG INTO THE PRESENT +POSITION WHEN BOX STALLS ARE NEEDED.] + +The floor, back of the manger, is of clay, except at the door, where a +small portion is covered with cement. The cows run loose except at +feeding and milking time, when they are placed in rigid stanchions. It +must be distinctly understood that rigid stanchions are strongly +condemned as a cow tie, where cows are to remain in them all night, but +as they are here used merely to hold the cow during milking, they are +both economical and convenient. + +[Illustration: FIG. 19. SHOWING CROSS SECTION OF 60-FOOT ROUND BARN.] + +[Illustration: FIG. 20. CLEANING OUT COW STABLE WITH THREE-HORSE MANURE +SPREADER.] + +[Illustration: FIG. 21. COWS IN STANCHION AT MILKING TIME.] + +Running cows loose in this manner is an excellent method, where bedding +is abundant and sufficient space is available, as the cows are more +comfortable, and all fertility is saved. There is no waste from +leaching, as when the manure lies exposed to the weather. This method +saves the labor of cleaning the stable, as the manure is loaded into the +spreader and hauled directly upon the land whenever convenient, and the +land is in the best condition to receive it.[C] + + [C] For a more detailed discussion of the advantages of + keeping cows in this manner, see Illinois Agricultural + Experiment Station Circular No. 93. + +Three gates are hung on posts at the outside wall, and when box stalls +are needed, these are swung around to the manger, as shown in Fig. 18. +The south door in the cow stable can be closed by slatted gates, thus +affording an abundance of fresh air and sunshine on nice days, without +letting the cows out of the barn. + + +SYSTEM OF VENTILATION + +[Illustration: FIG. 21. CONTINUED.] + +The system of ventilation is the "King." To economize space and lumber, +the hay chute is used for a ventilator. This chute, which extends to the +cupola, is 2-1/4 × 3-1/2 feet, having a cross section area of 8 sq. ft., +which, with a good draft, is sufficient for 40 cows. In order that this +combination of ventilator and hay chute prove practical, doors thru +which the hay could be thrust were placed at intervals in the side of +the chute. These doors are hinged at the top, opening in, and close +immediately after the hay drops, thus maintaining a closed ventilator +chute. The air is drawn in at the bottom, the amount being regulated by +means of a sliding door in the side. As this chute is 50 feet high, it +creates a strong suction. + + +THE MILK ROOM + +To economize space, the milk room, 12 × 16 feet, is located under the +north driveway. The brick walls under the drive form the sides of this +room, and the floor of the drive, which is made of 2 × 6s grooved on +both edges, forms the roof. The grooves in the flooring were filled with +white lead, and a wooden strip, fitted to fill the grooves of both +planks, was driven in, forming a water-tight floor. This floor was +covered with hot tar and sand 1/2 inch thick. The milk room is plastered +on the inside, the plaster being applied directly to the brick walls, +excepting in the case of the ceiling, which is lathed. The floor and +cooling tank are of cement. The passage from the barn to the milk room +is thru a small hallway, which is open to the outside, thus preventing +the stable air getting into the milk room. + +[Illustration: FIG. 22. FEED ALLEY, SHOWING COMBINED HAY CHUTE AND +VENTILATOR. A DOOR ON THE SIDE WHICH IS HINGED AT THE BOTTOM, 3 FEET +FROM THE FLOOR, IS LET IN TOWARD THE SILO, SLIDING THE HAY ONTO THE +FLOOR. IN HOT WEATHER THIS OPENING TAKES THE HEAT OUT OF THE BARN; +DURING THE WINTER THIS DOOR IS KEPT CLOSED AND THE VENTILATION IS +REGULATED BY RAISING THE SLIDE, AS SHOWN IN THE CUT.] + + +BARN SATISFACTORY + +This round dairy barn above described has been in use for over two years +at the University of Illinois, and has given entire satisfaction. + +[Illustration: FIG. 23. NORTHEAST VIEW, SHOWING DAIRY UNDER DRIVEWAY. +THE BARN IS ON THE SAME SCALE AS THE DRAWING ON PAGE 28.] + +[Illustration: FIG. 24. INTERIOR OF DAIRY; COOLING TANK ON LEFT.] + + +RE-ARRANGEMENT OF BARN TO ACCOMMODATE 40 COWS + +If it is desired to keep cows in stalls in a round barn of this size, +the circular manger can be enlarged to 38 feet in diameter, which gives +room for forty cows, as shown in Fig. 25, and the silo, to hold +sufficient silage to feed the year round, enlarged to 18 feet in +diameter. The present mow room is sufficient to store enough hay and +bedding for this number of cows. + +The barn on the Twenty-acre Demonstration Dairy Farm was built this +large, as it was thought it might be desired at some future time to +increase the size of the farm and herd, and the barn could easily be +changed to accommodate a larger herd by simply enlarging the silo, +without rebuilding the barn. + +[Illustration: FIG. 25. SHOWING HOW THIS 60-FOOT BARN MAY BE ARRANGED TO +ACCOMMODATE 40 COWS IN STALLS. TO SUPPLY THIS SIZED HERD AND THE +NECESSARY YOUNG STOCK WITH SILAGE FOR EIGHT MONTHS WOULD REQUIRE A +370-TON SILO, OR ONE 18 FEET IN DIAMETER AND 56 FEET DEEP; WITH A +SEVEN-FOOT FEED ALLEY AND A 2-1/2-FOOT MANGER, THE CIRCLE AT THE +STANCHIONS WOULD BE 38 FEET IN DIAMETER, OR 119-1/3 FEET IN +CIRCUMFERENCE; ALLOWING 4-1/4 FEET FOR TWO PASSAGE WAYS, THE STALLS +WOULD BE 2 FEET 10-1/2 INCHES WIDE AT THE STANCHION, AND 3 FEET 6 INCHES +AT THE DROP.] + + +ITEMIZED COST OF THIS ROUND BARN + + Excavating, foundation, and first story brick wall $904.00 + + Lumber: + + 149 pieces, 1 × 4 × 16 Y. P. + 31 " 1 × 4 × 14 Cypress + 16 " 1 × 4 × 12 " + 165 " 1 × 6 × 16 Y. P. + 17 " 1 × 6 × 14 " + 226 " 2 × 4 × 12 " + 20 " 2 × 4 × 16 " + 6 " 2 × 4 × 14 " + 15 " 4 × 4 × 14 " + 120 " 2 × 12 × 16 " + 23 " 2 × 12 × 14 " + 100 " 2 × 6 × 20 " + 144 " 2 × 6 × 16 " + 67 " 2 × 6 × 18 " + 4 " 2 × 6 × 26 " + 60 " 2 × 6 × 12 " + 30 " 2 × 6 × 22 " + 4 " 2 × 6 × 24 " + 6 " 2 × 8 × 10 " + 9 " 2 × 8 × 16 " + 4 " 2 × 10 × 14 " + 11 " 2 × 10 × 12 " + 1 " 2 × 10 × 22 " + 1 " 1 × 10 × 12 " + 1 " 1 × 10 × 14 Cypress + 2 " 1 × 12 × 14 " + 22 " 1-1/8 × 8 × 10 Cyp. S2S + 2 " 1 × 1-1/8 × 12 × 14 " + 2 " 1 × 1-1/8 × 12 × 16 " + 6000 feet of 8-inch ship lap + 3150 feet of 10-inch ship lap + 71 M 5/2 red cedar shingles + 165 Lineal feet of 2-inch Cr. molding + 240 Lineal feet of Cr. molding + 270 feet of 4-inch Y. P. S1S + 4000 feet of 6-inch rough pine + 62 feet of 3/8-inch Y. P. Ceiling + 850 feet of 6-inch No. 1 flooring + 230 feet of 6-inch fence flooring + 56 lineal feet of 1/2 × 3-inch battening + 32 lineal feet of lattice + 444 lineal feet of 4-inch cypress + 3 10-foot cedar posts + Total cost of lumber $1,313.63 + + Mill work: + Window sash and doors $270.00 + Window and door frames 71.00 + Sawing lumber for silo, roof, bridge and stanchions 29.78 + Cost of hardware 96.57 + + Carpenter work: + Head carpenter 518 hrs. @ 40c = $207.20 + Carpenters 1057 hrs. @ 35c = 369.95 + Common labor 429 hrs. @ 20c = 85.80 + ------- + Total cost for carpenter work 662.95 + + Tiling around barn and silo, sewer from dairy room, + retaining wall, cement floor in alley, dairy, + doorway of barn, and steps and tanks 128.54 + Plastering dairy room and inside of silo 104.60 + Painting 89.54 + -------- + Total cost of barn $3670.61 + + +[Illustration: FIG. 26. BARN NO. 2. 80 FEET IN DIAMETER; ENGINE ROOM IN +FOREGROUND.] + +The cost of this barn, if built on the ordinary dairy farm, could be +materially reduced without shortening the life of the barn. Owing to the +conditions under which this barn was built, it was necessary to pay for +hauling all material to the farm, two and one-half miles from town. All +of the labor had to be hired, and as it was necessary for the men to +board themselves the wages paid were proportionately higher. The farmer +usually does the excavating and hauls the brick, sand, and lumber with +his own teams, tends the mason, and does quite an amount of the rough +work with his own help, besides boarding the men, all of which would +greatly reduce the cost. The construction could also be cheapened by +using drop siding to cover the outside, instead of shingles, which in +this case were used over ship lap on the side walls to improve the +appearance. This barn could be still further cheapened by putting hoops, +five feet apart, around the studs, and covering with common 1 × 12 +boards, put on vertically, as is done in some cases. A saving could also +be made on the mill work and large doors by having the carpenters make +these plainer and leave the windows out of them. + +Anyone wishing to build a round barn can get local bids on the lumber +bill, and determine approximately the cost in his locality. This will +vary with both the location and the year. + + + + +OTHER ROUND DAIRY BARNS + + +BARN NO. 2 + +Built 1897. + +Diameter, 80 feet. + +Capacity, 75 cows in 2 rows, tails together, 51 head in outer circle, 24 +head in inner circle. + +[Illustration: FIG. 27. INTERIOR OF BARN NO. 2. SHOWING TWO ROWS OF +STANCHIONS AND DRIVE BEHIND COWS WHICH IS USED IN CLEANING BARN; SILO ON +RIGHT.] + +Cost, $1800. + +Studs, 2 × 6s, placed 2-1/2 feet on center. + +Supports, two 2 × 6s in each stanchion. + +Joists, main span 3 × 12s, 20 feet long, placed 14 inches on center. +Short spans over feed alleys, 2 × 10s. + +Plate, 1 × 10-inch boards sprung around near top of studs. + +Roof supports, 6 × 6s placed 12 feet apart. Purline plate rests on these +posts and consists of 1 × 8s sprung to the circle. + +Siding, 8-inch, put on horizontally, first story ceiled inside. + +To clean out, a wagon is driven around between the two rows of cows. + +The chief objection to this barn is insufficient light in the cow +stable. + +This barn and No. 3 are approximately the same in construction, and are +more substantially built than barns No. 4 and 5. + +[Illustration: FIG. 28. ARRANGEMENT OF COW STABLE IN BARN NO. 2; TWO +ROWS OF COWS TAILED TOGETHER. THE BARN IS CLEANED BY DRIVING AROUND +BEHIND THE COWS.] + +[Illustration: FIG. 29. BARN NO. 3. 80 FEET IN DIAMETER.] + + +BARN NO. 4 + +Built in 1900. + +Diameter, 90 feet. + +Capacity, 105 cows, two rows heading together. + +Cost, $3000. + +Foundation, width at base and top, 18 inches; depth in ground, 20 +inches, (not sufficient). + +Sills, 2 × 8s, sawed in short lengths, and placed flatwise. + +Studding, 20-foot 2 × 8s, placed 3 feet on center and toenailed to sill. + +Supports, first story 4 × 4s placed between stanchions in each row, +making two rows of supports between the outside wall and the silo; 4 × +4s cut to a circle placed on top of these supports. The outside span, +over cows, is 13 feet 6 inches; middle span, over feed alley, 6 feet 8 +inches, and inside span, over cows, 13 feet. + +Joists, 2 × 8s placed 3 feet apart at studs on outside wall. There are +as many joists in center of barn as at the outside. + +Supports, second-story, consist of one row of posts running around at a +point immediately under the break in the roof. These are 16 feet apart +and are made of three 2 × 8s kept 2 inches apart by horizontal braces +which run from studding near the eave thru these posts to studding in +silo. See Fig. 31. + +Plate, rafter is set on top of each stud, and no plate is used. + +Rafters, 2 × 6s resting on studs at outside and on circular plate at +break in roof. + +[Illustration: FIG. 30. BARN NO. 4. 90 FEET IN DIAMETER; ONE OF THE FEW +DAIRY BARNS WITH SUFFICIENT LIGHT; SAME SCALE AS DRAWING ON PAGE 37.] + +[Illustration: FIG. 31. SILO IN CENTER OF BARN NO. 4; UPPER PORTION IN +HAY LOFT. LOWER PORTION IN COW STABLE.] + +Siding, 8-inch drop siding, put on horizontally, nailed with 10d nails. +Ends holding well. + +Windows, 12 light, 10 × 12 glass; one window every six feet. This gives +an abundance of light in the center of the barn. + +Doors, built on circle; (not satisfactory). + +Silo, round; diameter, 24 feet over all; height, 53 feet, exclusive of +12-foot space for water tank on top; capacity, 500 tons. Studs of silo, +2 × 4s placed 12 inches on center. Ceiled inside of studs with two +thicknesses of half-inch lumber with paper between. + +[Illustration: FIG. 32. INTERIOR OF BARN NO. 4, SHOWING STALLS AND FEED +ALLEY.] + +Remarks: Considering its size, the construction of this barn is +apparently too light to be substantial, as the joists and studs are too +small and too far apart, yet it has stood for nine years with no more +evidence of wear than is common with any barn. + +Were the owner to build again he would place the studs only 2-1/2 feet +apart and use 2 × 12 joists, 2-1/2 feet apart at the outside wall. He +would also use cement plaster on inside of silo. + +The owner says it would have cost him as much to have built a +rectangular barn without the 500-ton silo, and containing 1300 sq. ft. +less floor space. In other words, he gained a 500-ton silo and 1300 sq. +ft. of floor space, besides an immense amount of mow room, by building a +circular barn. + +[Illustration: FIG. 33. ARRANGEMENT OF COW STABLE IN BARN NO. 4, 90 FEET +IN DIAMETER; TWO ROWS OF COWS HEADED TOGETHER.] + + +BARN NO. 5 + +Built in 1906. + +Diameter, 100 feet. + +Capacity, 115 cows. + +Cost, $3400. + +Studding, 16-foot 2 × 6s, placed 3 feet on centers. + +Supports, 3 rows 4 × 4s. + +Joists, 2 × 10s, placed 3 feet on centers. Hemlock and yellow pine. + +Floor, laid in eight directions. + +Rafters, 2 × 6s spiked to studs. A band of two 1 × 6s is placed around +the studs just below the rafters, and helps support the rafters. + +Supports for roof. There are three purline plates. Two of these are +supported by posts, the other by braces running out from the silo. The +roof is straight from eaves to peak. The bracing is similar to that of +barn No. 4. + +Silo, 18 feet in diameter, 56 feet deep, 2 feet in ground. Capacity, 350 +tons. + +[Illustration: FIG. 34. BARN 92 FEET IN DIAMETER; TWO ROWS OF COWS +HEADED TOGETHER; SILO IN CENTER.] + +[Illustration: FIG. 35. VIEW OF 70-FOOT SELF-SUPPORTING ROOF ON BARN +SHOWN IN FIG. 36; NOTE HOOPS ON STUDS IN RIGHT FOREGROUND.] + +[Illustration: FIG. 36. BARN 70 FEET IN DIAMETER; FRAME HOOPED FOR +PERPENDICULAR SIDING; LOWER SECTION SIDED.] + + +THE SMALL DAIRYMAN'S BARN + +[Illustration: FIG. 37. BARN 40 FEET IN DIAMETER.] + +[Illustration: FIG. 38. BARN 48 FEET IN DIAMETER, 16-FOOT POSTS; NOTE +METHOD OF TAKING HAY INTO SMALL ROUND BARN.] + +The round barns previously described do not meet the needs of the man +with only a few cows. He usually wants a general-purpose barn. The +circular form can be made satisfactory for this purpose if proper +attention is given to the plan. It is necessary that the cow stable be +distinctly separated from all other stock by a tight wall. Round barns +with this arrangement are giving satisfaction in Illinois at the present +time. + +[Illustration: FIG. 39. SHOWING CONSTRUCTION OF BARN IN FIG. 40. HOOPS +IN PLACE READY FOR PERPENDICULAR SIDING; ROOF SHEATHED FOR SHINGLES.] + +[Illustration: FIG. 40. BARN 102 FEET IN DIAMETER AND 85 FEET HIGH.] + + + + +DISADVANTAGES OF THE POLYGONAL BARN. + + +A polygonal barn has the disadvantages of both the rectangular and the +round barn, and is less stable than either. It must necessarily have a +heavy frame, which is expensive, and as the siding cannot run around the +corners, it is very difficult to tie the different sides together +sufficiently to prevent the barn being racked by the wind. + + +BARN NO. 6 + +16-sided. + +Built, 1888. + +[Illustration: FIG. 41. BARN NO. 6; 85 FEET IN DIAMETER; SAME SCALE AS +DRAWING ON OPPOSITE PAGE.] + +Diameter, 85 feet. + +Height, 26-foot posts on 9-foot wall. + +Capacity, 88 cows; 350 tons of hay. + +Foundation and first story, cement wall 9 feet above cement floor. + +Supports, 4 × 8s, placed just back of stanchions, 3 feet on center. + +Studs, 2 × 10s, 26 feet long, placed 2-1/2 feet on center. + +Joists 3 × 12s, 20 feet long, 14 inches on center for main span. + +Rafters, self-supporting. Sheathed with 1 × 6s with no space between. +This roof has a purline plate thrown in the gambrel. The plate is +supported only by the braces which tie the joints. + +[Illustration: FIG. 42. ARRANGEMENT OF COW STABLE IN BARN NO. 6.] + +The barn has been racked three times by the wind, replumbed and heavy +iron rods put in to brace it, yet it is out of plumb at the present +time. + + + + +CONCLUSIONS + + +In summing up the data given in this bulletin, it is obvious that the +advantages of the round barn are convenience, strength, and cheapness. + +The round barn is the more convenient, because of the unobstructed mow, +which reduces the labor required in mowing hay, and because of the +greater ease and fewer steps with which the feed can be gotten to the +cows, owing to the central location of the supply. + +The circular construction is the strongest because advantage is taken of +the lineal strength of the lumber. All exposed surfaces are circular, +and withstand greater wind pressure, as the wind can get no direct hold, +as on the sides or gable ends of a rectangular barn. + +In round numbers, rectangular barns require, according to their +construction, from 34 to 58 percent more in cost of material than round +barns with the same floor area and built of the same grade of material. + + * * * * * + +TRANSCRIBER NOTES: + + Punctuation has been normalized without note. + + Hyphenation of words has been changed to be more consistent + throughout the text. + + Page 6: "betwen" changed to "between" (midway between the silo and + the outside wall). + + + + + +End of the Project Gutenberg EBook of Economy of the Round Dairy Barn, by +Wilber John Fraser + +*** END OF THIS PROJECT GUTENBERG EBOOK ECONOMY OF THE ROUND DAIRY BARN *** + +***** This file should be named 38321-8.txt or 38321-8.zip ***** +This and all associated files of various formats will be found in: + http://www.gutenberg.org/3/8/3/2/38321/ + +Produced by Bryan Ness, Pat McCoy and the Online Distributed +Proofreading Team at http://www.pgdp.net (This file was +produced from images generously made available by The +Internet Archive/American Libraries.) + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Economy of the Round Dairy Barn + +Author: Wilber John Fraser + +Release Date: December 16, 2011 [EBook #38321] + +Language: English + +Character set encoding: ISO-8859-1 + +*** START OF THIS PROJECT GUTENBERG EBOOK ECONOMY OF THE ROUND DAIRY BARN *** + + + + +Produced by Bryan Ness, Pat McCoy and the Online Distributed +Proofreading Team at http://www.pgdp.net (This file was +produced from images generously made available by The +Internet Archive/American Libraries.) + + + + + + +</pre> + + + +<p class="title"><big>UNIVERSITY OF ILLINOIS<br /> + +Agricultural Experiment Station<br /> +<br /> +BULLETIN NO. 143</big></p> + +<h1>ECONOMY OF THE ROUND<br /> +DAIRY BARN</h1> + +<p class="title"><big><span class="smcap">By WILBER J. FRASER</span></big></p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tpage.jpg" width="600" height="288" alt="" title="Title Page" /> +</div> + +<p class="center">URBANA, ILLINOIS, FEBRUARY, 1910</p> + +<hr style="width: 65%;" /> +<h2><span class="smcap">Summary of Bulletin No. 143</span></h2> + +<ol> +<li><a href="#Sec_1">Round barns would be more generally built if their advantages were +known and if the few which have been erected had been rightly constructed.</a><span class="ralign">Page 1.</span></li> + +<li><a href="#Sec_2">The round dairy barn offers greater convenience in storing, handling and +distributing the feed.</a><span class="ralign">Page 5.</span></li> + +<li><a href="#Sec_3">In the circular construction, much greater strength is secured with less +lumber.</a><span class="ralign">Page 6.</span></li> + +<li><a href="#Sec_4">The material for rectangular barns costs from 34 to 58 percent more +than for round barns of the same area and capacity.</a><span class="ralign">Page 7.</span></li> + +<li><a href="#Sec_5">Round and rectangular barns compared.</a><span class="ralign">Page 11.</span></li> + +<li><a href="#Sec_6">Round and rectangular barns, including silos, compared.</a><span class="ralign">Page 13.</span></li> + +<li><a href="#Sec_7">Detailed account, with illustrations showing how the round barn at the +University was built.</a><span class="ralign">Page 17.</span></li> + +<li><a href="#Sec_8">Itemized statement of cost of a 60-foot round barn.</a><span class="ralign">Page 29.</span></li> + +<li><a href="#Sec_9">Brief descriptions with illustrations and plans of several round dairy +barns in actual use.</a><span class="ralign">Page 31.</span></li> + +<li><a href="#Sec_10">Conclusions. The advantages of the round dairy barn are convenience, +strength and cheapness.</a><span class="ralign">Page 44.</span></li> +</ol> + +<hr style="width: 65%;" /> +<p><span class="pagenum">[Pg 1]</span></p> + +<h2>ECONOMY OF THE ROUND DAIRY BARN</h2> + +<p class="center"><span class="smcap">Full Specifications and Detailed Cost and Construction of +the New Sixty-foot Circular Dairy Barn at the University. +Saving of Round over Rectangular +Barns. Notes on Several Round Barns +on Dairy Farms.</span><a name="FNanchor_A_1" id="FNanchor_A_1"></a><a href="#Footnote_A_1" class="fnanchor">[A]</a></p> + +<p class="center"><span class="smcap">By</span> W. J. FRASER, <span class="smcap">Chief in Dairy Husbandry</span></p> + + +<blockquote><p><b>The planning, construction, and arrangement of farm buildings do not +usually receive the thought and study these subjects warrant. How many +dairymen have compared a circular, 40-cow barn with the common rectangular +building containing the same area? How many understand that +the circular structure is much the stronger; that the rectangular form requires +22 percent more wall and foundation to enclose the same space; and +that the cost of material is from 34 to 58 percent more for the rectangular +building?</b></p></blockquote> + +<p>In a community in which everyone is engaged in the same occupation, +one person is likely to copy from his neighbor without +apparently giving a thought as to whether or not there is a better +way.</p> + +<p>In a district of Kane county, Illinois, a certain type of dairy +barn is used by nearly everyone, while in the next county a distinctly +different type prevails, and the dairy barns of another adjacent +county differ from those of either of the former, simply +because the early settlers of this particular locality came from an +eastern state and started building the style of barn then common +in Pennsylvania.</p> + +<p>In a certain community in Ohio where a milk condensing factory +is located, a large number of farmers have barns 36 × 60 feet, +with an “L” the same size. The loft of the “L” is used for the +storage of straw, and the cows run loose in the lower portion. +These barns are all built on practically the same plan and are usually +of the same size, and this is the only community known to the +writer where this form of barn is used in this manner.</p> + +<p>This tendency to imitate emphasizes the fact that men do not +exercise sufficient originality. Because most barns are rectangular +is no reason that this is the best and most economical form.</p> + +<div class="footnote"><p><a name="Footnote_A_1" id="Footnote_A_1"></a><a href="#FNanchor_A_1"><span class="label">[A]</span></a> Special acknowledgment is made to Mr. H. E. Crouch and Mr. R. E. Brand for their +assistance in working out the detailed data which are the bases for the economic comparisons +of the round and rectangular barns made in this bulletin.</p></div> + +<p><span class="pagenum">[Pg 2]</span></p> +<h3><a name="Sec_1" id="Sec_1"></a><span class="smcap">Why More Round Barns Are not Built</span></h3> + +<div class="figcenter" style="width: 550px;"> +<a id="F1" name="F1"></a> +<img src="images/fig_001.jpg" width="550" height="489" alt="" title="Fig. 1." /> +<span class="caption"><span class="smcap">Fig.</span> 1. <span class="smcap">Barn No.</span> 5. <span class="smcap">100 feet in diameter, scale 20 feet to one inch; Showing +increased mow capacity given by self-supporting roof.</span></span> +</div> + +<p>In an early day when lumber was cheap, buildings were built +of logs, or at least had heavy frames. Under these conditions, the +rectangular barn was the one naturally used, and people have followed +in the footsteps of their forefathers in continuing this form +of barn. The result is that the economy and advantages of the +round barn have apparently never been considered. This is because +they are not obvious at first sight, and become fully apparent +only after a detailed study of the construction. For these reasons, +the rectangular form still continues to be built, altho it re<span class="pagenum">[Pg 3]</span>quires +much more lumber. As the price of lumber has advanced so +materially in recent years, the possible saving in this material is a +large item, and well worth investigating.</p> + +<p>The objections to round barns have usually been made by those +who have only a superficial knowledge of the subject, and do not +really understand the relative merits of the two forms. To the +writer's knowledge, there has never been published a carefully figured +out, detailed comparison of a properly constructed circular +barn with the rectangular barn.</p> + +<p>The difficulty with most round barns that have been built, thus +far, is that they do not have a self-supporting roof, and consequently +lose many of the advantages of a properly constructed +round barn. This is the principal reason why round barns have +not become more popular. A straight roof necessarily requires +many supports in the barn below. These are both costly and inconvenient, +and make the roof no stronger than a dome-shaped, +self-supporting roof which nearly doubles the capacity of the mow. +See <a href="#F1">Fig. (1)</a>.</p> + +<p>Many who have thus disregarded capacity have also wasted +lumber and made a needless amount of work by chopping or hewing +out the sill and plate, thus requiring more labor and lumber, +besides sacrificing the greater strength of a built-up sill. Rightly +constructed round barns are, however, being built to a limited extent. +One contractor has erected twenty-four round barns, with +self-supporting roofs, in the last nine years. These barns vary in +size from 40 feet in diameter with 18-foot posts to 102 feet in +diameter with 30-foot posts.</p> + +<p>Another reason for the scarcity of round barns is the difficulty +in getting them built. Most carpenters hesitate to undertake the +work because in the erection of a round barn the construction +should be entirely different from that of the rectangular form. +Many new problems present themselves, but when these are once +understood, the round barn offers no more difficulties in construction +than the rectangular form. It is, however, important to have +a head carpenter who is accustomed to putting up round barns, as +a man with ingenuity and experience can take advantage of many +opportunities to save labor and material.</p> + + +<h3><span class="smcap">Kind of Barn Needed</span></h3> + +<p>The first thing to consider in the erection of a barn is a convenient +arrangement for the purpose for which it is to be used. +At the University of Illinois, two years ago, a twenty-acre demonstration +dairy farm was started, the sole object being to produce +the largest amount of milk per acre at the least possible cost. To<span class="pagenum">[Pg 4]</span> +meet the requirements of a barn for this purpose, it became imperative +to build one that was convenient for feeding and caring +for the cows, economical of construction, and containing a large +storage capacity in both silo and mow. These are the requirements +of a barn for every practical dairyman.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_002.jpg" width="600" height="345" alt="" title="Fig. 2." /> +<span class="caption"><span class="smcap">Fig.</span> 2. <span class="smcap">Filling the silo.</span></span> +</div> + +<p>A silo was needed that could be fed from the year round. With +the small number of cows kept, a deep enough layer of silage could +not be fed off each day to keep it good thru the summer, if the +silo was more than 12 feet in diameter. As this small diameter +was a necessity, it would require two silos 33 feet deep to supply +enough silage. Two silos of such small diameter would not only +be costly, but difficult to make stand, unless built of concrete. This +difficulty was overcome by using the circular barn and placing in +the center a silo which is 12 feet in diameter and 54 feet deep, thus +making the one silo, with as much capacity as the two before mentioned, +answer every purpose. This deep silo is an important part +of the round barn, as it not only forms a support for the roof, but +is protected by the barn, thus saving the cost of siding. Then, +too, besides occupying the space least valuable for other purposes, +it being centrally located, is in the most convenient place for feeding. +The silage chute being open at the top forms a suction of air, +which keeps the silage odor from the barn at milking time, and +also assists in ventilation when the door to the chute is open.</p> + + + +<hr style="width: 65%;" /> +<p><span class="pagenum">[Pg 5]</span></p> +<h2><a name="Sec_2" id="Sec_2"></a>ADVANTAGES OF THE ROUND BARN</h2> + +<blockquote><p><b>The points of superiority that the round dairy barn shows over the rectangular +form are convenience, strength, and cheapness.</b></p></blockquote> + + +<h3><span class="smcap">Round Barn Most Convenient</span></h3> + +<p>Considering that the barn on a dairy farm is used twice every +day in the year, and that for six months each year the cows occupy +it almost continuously, and that during this time a large +amount of the labor of the farm is done inside the barn, it is evident +that the question of its convenience is a vital one. The +amount of time and strength wasted in useless labor in poorly arranged +buildings is appalling. People do not stop to consider the +saving in a year or a lifetime by having the barn so conveniently +arranged that there is a saving of only a few seconds on each task +that has to be done two or three times every day.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_003.jpg" width="600" height="430" alt="" title="Fig. 3." /> +<span class="caption"><span class="smcap">Fig.</span> 3. <span class="smcap">Interior of barn, second floor, showing silo and location +of ensilage cutter.</span> (<span class="smcap">team unhitched to show cutter.</span>)</span> +</div> + +<p>The round barn has a special advantage in the work of distributing +silage to the cows. The feeding commences at the chute +where it is thrown down, and is continued around the circle, ending +with the silage cart at the chute again, ready for the next feeding. +The same thing is true in feeding hay and grain.</p> + +<p><span class="pagenum">[Pg 6]</span>Still another great advantage is the large unobstructed hay +mow. With the self-supporting roof, there are no timbers whatever +obstructing the mow, which means no dragging of hay around +posts or over girders. The hay carrier runs on a circular track +around the mow, midway between the silo and the outside wall, +and drops the hay at any desired point, thus in no case does the +hay have to be moved but a few feet, which means a saving of +much labor in the mowing.</p> + +<p>To successfully embody all of the above discussed advantages +in a dairy barn is one of the large problems in milk production. +In a careful study of the barn question it soon became apparent +that it was impossible to embody all of the requirements advantageously +in anything but a circular form of building, and the 60-foot +round barn, which is here described, was built.</p> + +<div class="figcenter" style="width: 600px;"> +<a id="F4" name="F4"></a> +<img src="images/fig_004.jpg" width="600" height="316" alt="" title="Fig. 4." /> +<span class="caption"><span class="smcap">Fig.</span> 4. <span class="smcap">South view, showing well lighted stable.</span></span> +</div> + +<h3><a name="Sec_3" id="Sec_3"></a><span class="smcap">Circular Construction the Strongest</span></h3> + +<p>The circular construction is the strongest, because it takes advantage +of the lineal, instead of the breaking strength of the lumber. +Each row of boards running around the barn forms a hoop +that holds the barn together. A barrel, properly hooped and +headed, is almost indestructible, and much stronger than a box, +altho the hoops are small. This strength is because the stress +comes on the hoops in a lineal direction. Any piece of timber is +many times stronger on a lineal pull than on a breaking stress. +Take for example a No. 1 yellow pine 2 × 6, 16 feet long, with an<span class="pagenum">[Pg 7]</span> +actual cross section of 1<sup>5</sup>⁄<sub>8</sub> × 5<sup>5</sup>⁄<sub>8</sub> inches. If placed on edge and +supported at the ends, as a joist, the limit of safety for a load +evenly distributed is 642 pounds, while the limit of safety for a +load in the lineal direction of the same piece of timber is 12,800 +pounds, or twenty times as great.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_005.jpg" width="600" height="379" alt="" title="Fig. 5." /> +<span class="caption"><span class="smcap">Fig.</span> 5. <span class="smcap">In cow stable, showing silo and feed alley in center of +barn; Stanchions on right, milk scales and record sheet on left.</span></span> +</div> + +<p>All exposed surfaces of a round barn are circular, as both the +sides and roof are arched, which is the strongest form of construction +to resist wind pressure; besides, the wind, in striking it, +glances off and can get no direct hold on the walls or roof, as it +can on the flat sides or gable ends of a rectangular structure. If +the lumber is properly placed in a round barn, much of it will perform +two or more functions. Every row of siding boards running +around the building serves also as a brace, and the same is true of +the roof boards and the arched rafters. If the siding is put on +vertically and the roof built dome-shaped, no scaffolding is required +inside or out. These are points of economy in the round construction.</p> + +<h3><a id="Sec_4" name="Sec_4"></a><span class="smcap">Rectangular Barns Require 34 to 58 Percent More +Material</span></h3> + +<p>In order to compare the amount and cost of material in round +and rectangular barns, the following figures have been carefully +worked out by an expert barn builder. Two comparisons, based<span class="pagenum">[Pg 8]</span> +on wood construction thruout, are +made, in which round barns 60 +feet and 90 feet in diameter are +compared with both plank and +mortise frame rectangular barns +containing the same number of +square feet of floor space, respectively. +Since the most practical +width of a rectangular dairy +barn is 36 feet, its length will depend +upon the number of square +feet required in the barn.</p> + +<div class="figcenter" style="width: 423px;"> +<a id="F6" name="F6"></a> +<img src="images/fig_006.png" width="423" height="550" alt="" title="Fig. 6." /> +<span class="caption"><span class="smcap">Fig.</span> 6. <span class="smcap">Showing construction of +mortise frame barn, end view.</span></span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_007.png" width="600" height="394" alt="" title="Fig. 7." /> +<span class="caption"><span class="smcap">Fig.</span> 7. <span class="smcap">Showing construction of plank frame barn, side view.</span></span> +</div> + +<p><a href="#F6">Figures 6</a> to <a href="#F9">9</a> are side and +end views, showing the detail +construction and size of the timbers +of the plank frame and mortise +frame barns here figured. +The detailed figures of the lumber +bills for each of these barns +were carefully worked out, but +are too voluminous for publication here. The total number of feet +of each kind of lumber required is given in <a href="#T1a">Tables 1A</a> and <a href="#T1b">1B</a>. +Since the proportion of the different kinds of lumber and shingles +varied for the different barns, to draw an exact comparison it was<span class="pagenum">[Pg 9]</span> +necessary to base it upon the +money value, and for this purpose +the total cost of lumber has been +figured in each case. The lumber +values used thruout are the best +average prices that could be obtained. +As the same prices are +used for the material of all the +barns, the comparisons of cost are +correct, altho these exact prices +will not hold for all localities and +all times.</p> + +<div class="figcenter" style="width: 446px;"> +<img src="images/fig_008.png" width="446" height="550" alt="" title="Fig. 8." /> +<span class="caption"><span class="smcap">Fig.</span> 8. <span class="smcap">Showing construction of +plank frame barn, end view.</span></span> +</div> + +<p>Since a silo cannot be +economically built inside of a +rectangular barn, the first comparison +is made with the barns +simply enclosed, altho one of the +chief advantages of a round barn +is the deep silo which it is possible +to build so economically in the center.</p> + +<div class="figcenter" style="width: 600px;"> +<a id="F9" name="F9"></a> +<img src="images/fig_009.png" width="600" height="411" alt="" title="Fig. 9." /> +<span class="caption"><span class="smcap">Fig.</span> 9. <span class="smcap">Showing construction of mortise frame barn, side view.</span></span> +</div> + +<p>Another item of economy in the circular barn is less framing +lumber. This form has the strongest possible construction with +the least lumber in the frame, and the least bracing, not a single<span class="pagenum">[Pg 11]</span> +timber larger than a 2 × 6 being required above the sill. The arched +circular roof requires no supports, and no scaffolding is needed +inside during its construction.</p> + +<p>The accompanying tables show the comparative amount and +value of lumber and cubical content in round barns 60 and 90 feet +in diameter, and rectangular barns of equal area and height of posts.</p> + +<p class="center"><a id="T1a" name="T1a"></a><b><span class="smcap">Table 1A.—A Comparison of the Cost of Material in Round and Rectangular Barns of the Same Area</span>, <i>Not +Including</i> <span class="smcap">Foundation and Silos</span></b></p> + +<div class="center"> +<table border="1" cellpadding="4" cellspacing="0" summary=""> +<tr><td align="left"> </td><td align="left"> </td><td align="center" colspan="2">Rectangular barn, 36 × 78<sup>1</sup>⁄<sub>2</sub> ft.</td></tr> +<tr><td align="left"> </td><td align="center">Round Barn<br />60 feet in diameter</td><td align="center">Plank frame</td><td align="center">Mortise frame</td></tr> +<tr><td align="left">Framing lumber</td><td align="right">13,976 ft. @ $25 = $349.40</td><td>19,833 ft. @ $25 = $495.83</td><td>29,074 ft. @ $25 = $726.85</td></tr> +<tr><td align="left">Sheathing, siding, and flooring</td><td>12,971 ft. @ $22 = 285.36</td><td align="right">15,355 ft. @ $22 = 337.81</td><td align="right">15,355 ft. @ $22 = 337.81</td></tr> +<tr><td align="left">Shingles</td><td align="right">44,000 @ $3.75 = 165.00</td><td align="right">45,000 @ $3.75 = 168.75</td><td align="right">45,000 @ $3.75 = 168.75</td></tr> +<tr><td align="left">Bolts</td><td align="left"> </td><td align="right">20.88</td><td align="left"> </td></tr> +<tr><td align="left">Total cost of lumber</td><td align="right"> <b>$799.76</b></td><td align="right"><b>$1023.27</b></td><td align="right"><b>$1233.41</b></td></tr> +<tr><td align="left">Content, cubic feet</td><td align="left"> <b>117,669</b></td><td align="left"><b>117,138</b></td><td align="left"><b>117,138</b></td></tr> +</table></div> +<p class="center"><a id="T1b" name="T1b"></a><span class="smcap"><b>Table 1B.</b></span></p> + +<div class="center"> +<table border="1" cellpadding="4" cellspacing="0" summary=""> +<tr><td align="left"> </td><td align="left"> </td><td align="center" colspan="2"> Rectangular barn, 36 × 176<sup>3</sup>⁄<sub>4</sub> ft.</td></tr> +<tr><td align="left"> </td><td align="center">Round barn,<br />90 feet in diameter</td><td align="center">Plank frame</td><td align="center">Mortise frame</td></tr> +<tr><td align="left">Framing lumber</td><td>30,899 ft. @ $25 = $772.48</td><td>38,815 ft. @ $25 = $970.38</td><td>59,481 ft. @ $25 = $1487.03</td></tr> +<tr><td align="left">Sheathing, siding, and flooring</td><td>22,375 ft. @ $22 = 492.25</td><td>28,547 ft. @ $22 = 628.03</td><td>28,547 ft. @ $22 = 628.03</td></tr> +<tr><td align="left">Shingles</td><td>97,000 @ $3.75 = 363.75</td><td> 102,000 @ $3.75 = 382.50</td><td>102,000 @ $3.75 = 382.50</td></tr> +<tr><td align="left">Bolts</td><td align="left"> </td><td align="right">26.76</td><td align="left"> </td></tr> +<tr><td align="left">Total cost of lumber</td><td align="right"><b>$1628.48</b></td><td align="right"><b>$2007.67</b></td><td align="right"><b>$2497.56</b></td></tr> +<tr><td align="left">Content, cubic feet</td><td align="left"><b>322,952</b></td><td align="left"><b>270,570</b></td><td align="left"><b>270,570</b></td></tr> +</table></div> + +<h3><a id="Sec_5" name="Sec_5"></a><span class="smcap">Round and Rectangular Barns Compared</span></h3> + +<p>In comparing the 60-foot round barn with a rectangular barn +of the same area, the two barns should afford the cows the same +amount of space on the platform. Allowing each cow in the 60-foot +round barn 3 feet 6 inches in width at the rear of the platform, +it will accommodate 40 cows and leave space for two passage +ways. But in a rectangular barn, only 3 feet 4 inches of platform +space need be allowed for each cow, and the 78<sup>1</sup>⁄<sub>2</sub> foot barn, with +two 3-foot passage ways across it for convenience in feeding, will +accommodate 42 cows. While the rectangular barn has stall room +for two more cows, the round barn contains space in the center for +a silo 18 feet in diameter.</p> + +<p>The floor space and cubical content of the round barn 60 feet +in diameter, and the rectangular barn compared with it in these +tables, are practically the same, and the barns are therefore directly +comparable. This being true, the percentages which were +figured from the complete bills of material for these barns show +the exact saving in lumber on the 60-foot round barn over the +plank and mortise frame rectangular barns 36 × 78<sup>1</sup>⁄<sub>2</sub> feet. The +lumber bills of the rectangular barns show an increase in cost of +28 percent for the plank frame and 54 percent for the mortise +frame. The round barn, 60 feet in diameter, contains 188<sup>1</sup>⁄<sub>2</sub>, and +the rectangular barn 225 lineal feet of wall. The rectangular barn +has, therefore, 22 percent more lineal feet of outside barn wall, +requiring a proportional increase in both paint and foundation.</p> + +<p>The 176<sup>3</sup>⁄<sub>4</sub>-foot rectangular barn would hold 100 cows, allowing +each cow 3 feet 4 inches in width and providing for 3 passage +ways of 3 feet each across the barn.</p> + +<p>The 90-foot round barn would hold 100 cows in two rows +headed together, 65 of which would be in the outer circle, and have +3 feet 6 inches each in width at the gutter. This leaves sufficient +room for feed alleys and walks, and two passage ways, one three +feet and the other seven feet wide for the manure and feed carriers. +All of this is outside of a central space for a silo 20 feet +in diameter and 71 feet high, with a capacity for 620 tons of silage, +and in the mow there would still be an excess, above the capacity +of the rectangular barn, of 33,000 cubic feet, which would<span class="pagenum"><a id="Page_12" name="Page_12">[Pg 12]</a><br />[Pg 13]</span> hold 66 tons of hay, or as much as the entire mow of a barn 32 × 36 +feet with 20-foot posts.</p> + +<p class="center"><a id="T2a" name="T2a"></a><b><span class="smcap">Table 2A.—A Comparison of the Cost of Material in Round and Rectangular Barns</span>, +<i>Including</i> <span class="smcap">Foundation and Silos.</span></b></p> + +<div class="center"> +<table border="1" cellpadding="4" cellspacing="0" summary=""> +<tr><td align="left"> </td><td align="center"> Round barn,<br /> 60 feet in diameter</td><td align="center" colspan="2"> Rectangular barn, 36 × 78<sup>1</sup>⁄<sub>2</sub> ft.</td></tr> + +<tr><td align="left"> </td><td align="left"> </td><td align="center">Plank frame</td><td align="center">Mortise frame</td></tr> + +<tr><td align="left">Lumber in barn,</td><td align="center">$799.76</td><td align="center">$1023.27</td><td align="center">$1233.41</td></tr> +<tr><td align="left">Material in foundation,</td><td align="center"> 86.89</td><td align="center"> 105.90</td><td align="center"> 105.90</td></tr> +<tr><td align="left">Material in silo,</td><td align="center"> 159.01</td><td align="center"> 295.26</td><td align="center"> 295.26</td></tr> + +<tr><td align="left">Total cost of material in barn,</td><td align="center"> <b>$1045.66</b> </td><td align="center"><b>$1424.43</b></td><td align="center"><b>$1634.57</b></td></tr> + +<tr><td align="left">Actual money saved,</td><td align="center"> </td><td align="center"> <b> $378.77</b></td><td align="center"> <b> $588.91</b></td></tr> + +<tr><td align="left">Proportional cost,</td><td align="center"> <b>100%</b></td><td align="center"> <b>136%</b></td><td align="center"> <b>156%</b></td></tr> + +</table></div> +<p class="center"><a id="T2b" name="T2b"></a><b><span class="smcap">Table 2B.</span></b></p> + + +<div class="center"> +<table border="1" cellpadding="4" cellspacing="0" summary=""> + +<tr><td align="left"> </td><td align="center"> Round barn,<br /> 90 feet in diameter</td><td align="center" colspan="2"> Rectangular barn, 36 × 176<sup>3</sup>⁄<sub>4</sub> ft.</td></tr> + +<tr><td align="left"> </td><td align="left"> </td><td align="center"> Plank frame</td><td align="center">Mortise frame</td></tr> + +<tr><td align="left">Lumber in barn,</td><td align="center">$1628.48</td><td align="center">$2007.67</td><td align="center">$2497.56</td></tr> +<tr><td align="left">Material in foundation,</td><td align="center"> 130.35</td><td align="center"> 196.80</td><td align="center"> 196.80</td></tr> +<tr><td align="left">Material in silo,</td><td align="center"> 265.00</td><td align="center"> 513.52</td><td align="center"> 513.52</td></tr> + +<tr><td align="left">Total cost of material in barn,</td><td align="center"><b>$2023.83</b> </td><td align="center"><b>$2717.99</b></td><td align="center"><b>$3207.88</b></td></tr> + +<tr><td align="left">Actual money saved,</td><td align="center"> </td><td align="center"><b>$694.16</b></td><td align="center"><b>$1184.05</b></td></tr> + +<tr><td align="left">Proportional cost,</td><td align="center"><b>100%</b></td><td align="center"> <b>134%</b></td><td align="center"> <b>158%</b></td></tr> + +</table></div> + +<p>The square feet of floor space in the round barn 90 feet in diameter +and rectangular barn 36 × 176<sup>3</sup>⁄<sub>4</sub> feet are the same, but the +cubical content of the former is more than that of the latter. The +increase in the lumber bill is 23 percent in the plank frame and 53 +percent in the mortise frame barn. The round barn 90 feet in +diameter contains 283 and the rectangular barn 426 lineal feet of +wall. The rectangular barn has, therefore, 50 percent more lineal +feet of outside barn wall, requiring a proportional increase in both +paint and foundation.</p> + +<p>The smaller surface on the outside wall of the round barn requires +less paint and makes a proportional saving in keeping the +round barn painted in after years.</p> + +<h3><a id="Sec_6" name="Sec_6"></a><span class="smcap">Round and Rectangular Barns</span>, <i>Including Silos</i>, <span class="smcap">Compared</span></h3> + +<p>Owing to the fact that a silo is a necessity for the most economical +production of milk, a barn is not complete for a dairyman's +purpose unless it includes a silo with capacity to store sufficient +silage for the herd. In the case of the round barn, the silo is most +economically built inside, but in the rectangular form would cause +a waste of space, and for that reason is best erected outside. Therefore, +in comparing a round dairy barn with a rectangular dairy +barn, silos should be included.</p> + +<p>In figuring the cost of materials in the silos for the round and +rectangular barns, the capacity needed in each case was determined +in the following manner: Allowing 40 pounds of silage per cow +per day for 7 winter months and 25 pounds per cow per day for +3 months during the summer, would require for 40 cows +220 tons; then allowing one-eighth for waste would make the silage +requirement 248 tons. As the silo in the round barn 60 feet +in diameter is 53 feet deep, it would need to be only 16 feet in diameter +to hold 250 tons. This diameter is sufficiently small to allow +summer feeding without waste. To erect a silo outside of a +barn, with sufficient stability to stand well, the height above ground +should not be much more than twice the diameter, and in order to +avoid waste for summer feeding, the diameter should not be +greater than 16 feet for a herd of 40 cows. In order that a deep +enough layer of silage can be fed off each day during the summer +to avoid waste, it is evident that to store 250 tons of silage outside +the barn, two silos would be required. One of these should be 16 +feet in diameter and 36 feet deep, holding 154 tons, and the other +13 feet in diameter and 36 feet deep, holding 102 tons, making a +total silo capacity of 256 tons.</p> + +<p><span class="pagenum">[Pg 14]</span>As the large barns hold 100 cows, the same allowance of silage +per cow for the season would require silo capacity for 620 tons. +As the silo in the round barn 90 feet in diameter would be 71 feet +deep, it would need to be only 20 feet in diameter to hold 620 tons. +To store 620 tons of silage in silos built outside the rectangular +barn would require two silos, each 20 feet in diameter and 44 feet +deep.<a name="FNanchor_B_2" id="FNanchor_B_2"></a><a href="#Footnote_B_2" class="fnanchor">[B]</a> These are the sizes on which the figures for cost of silos +of the Gurler type, given in <a href="#T2a">Tables 2A</a> and <a href="#T2b">2B</a>, were used.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_010.jpg" width="600" height="417" alt="" title="Fig. 10." /> +<span class="caption"><span class="smcap">Fig.</span> 10. <span class="smcap">Interior of cow stable, showing water trough with float +valve, salt box, and door into dairy.</span></span> +</div> + +<p>The table (<a href="#Page_12">page 12</a>) is the final summing up of the cost of all +the material for the completed dairy barns, with silos, and shows a +saving of from 34 to 58 percent in favor of the round barn and +silo, or an actual money saving in this case of from $379 to $1184, +depending upon the size and construction of the barns.</p> + +<p>Thoughtlessly, men go on building rectangular barns, but what +would this reckless disregard of a possible saving of 34 to 58 percent +mean in a year's business on the farm? Some illustrations +may help us to understand what this money saved in building a +round barn really amounts to, and its convenience is also a great +saving. If the dairyman discarded the idea of a rectangular barn +<span class="pagenum">[Pg 15]</span>and built a round barn instead, he could take the money thus saved +and buy one of the best pure-bred sires for his herd, and also three +to ten pure-bred heifers or fine grade cows. Either of these purchases +might double the profit of the herd. Or, this saving, properly +applied, would purchase many labor-saving devices which +would make life less of a drudgery on many dairy farms. Is not +such a saving worth while?</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_011.jpg" width="600" height="413" alt="" title="Fig. 11." /> +<span class="caption"><span class="smcap">Fig.</span> 11. <span class="smcap">Cow comfort in a round barn.</span></span> +</div> + +<p>When the comparative cost and merit of two constructions are +known, it is a poor financier who will pay extra for the one which +is inferior. If a man received bids from contractors for a building, +he would be a foolish man who would accept one which is +from 34 to 58 percent higher than the lowest bidder, especially +when he knew the lowest bidder would put up the most convenient +and substantial building.</p> + +<div class="footnote"><p><a name="Footnote_B_2" id="Footnote_B_2"></a><a href="#FNanchor_B_2"><span class="label">[B]</span></a> Since the deeper the silo the more firmly the silage packs, one silo 71 feet deep will hold +as much as two silos of the same diameter and 44 feet deep.</p></div> + + +<hr style="width: 65%;" /> +<h2>DISADVANTAGES OF THE ROUND DAIRY BARN</h2> + + +<p>The disadvantages of the round dairy barn are, that it cannot +be enlarged by building on as readily as can the rectangular form, +but as the round barn may be built higher to the eaves than a rectangular +barn 36 feet wide, provision can be made for the growth +of the herd by building so as to put cows in the second story and +still leave sufficient mow room for hay.</p> + +<p><span class="pagenum">[Pg 16]</span>The objection is frequently raised that a round barn is difficult +to light. This difficulty is entirely overcome in a barn 90 feet or +less in diameter, if a sufficient number of properly spaced windows +are used. See <a href="#F4">Figs. 4</a> and <a href="#F30">30</a>. With the same number of windows, +the light is more evenly distributed in a round barn and the +sun can shine directly into some portion at all hours of the day +during the winter.</p> + +<div class="figcenter" style="width: 600px;"> +<a id="F12" name="F12"></a> +<img src="images/fig_012.jpg" width="600" height="271" alt="" title="Fig. 12." /> +<span class="caption"><span class="smcap">Fig.</span> 12. <span class="smcap">First story wall, and foundation for silo, feed alley, and +manger; Sill in place, ready for joists and studs.</span></span> +</div> + +<p>The objection has been raised that rectangular objects cannot +be placed in a circle without a waste of space, but this does not +apply to a dairy barn, as the storage of hay and grain depends upon +cubical content, alone, and silos should always be circular, no matter +where built. Cows, when lying down, are decidedly wedge-shaped, +requiring much less space in front than behind. The objection +may be raised, with round barns large enough for two rows +of cows, that the row headed out does not use the space as economically +as in the rectangular form, because a cow needs more +width at the rear of the platform than at the manger. Where +there are two rows of cows, the inner row is usually headed out, +and as only about one-third of the cows are in this row, this loss +of space is counterbalanced by the large number of cows in the +outer circle using the space more economically than they do in the +rectangular barn.</p> + +<p>Box stalls cannot be as conveniently arranged, but in a one-row +barn, gates hung on the outside and swung around to the manger, +form stalls for cows at freshening time, and in a barn with two +rows, box stalls can be arranged in the inner circle.</p> + +<hr style="width: 65%;" /> +<p><span class="pagenum">[Pg 17]</span></p> +<h2><a name="Sec_7" id="Sec_7"></a>HOW THE ROUND BARN AT THE UNIVERSITY WAS +BUILT</h2> + +<p>The barn is located on the side of a hill, sloping gently to the +south and east. With this location, it was an advantage to excavate +5 feet deep on the northwest and run out to the surface of +the ground on the southeast.</p> + +<div class="figcenter" style="width: 600px;"> +<a id="F13" name="F13"></a> +<img src="images/fig_013.jpg" width="600" height="397" alt="" title="Fig. 13." /> +<span class="caption"><span class="smcap">Fig.</span> 13. <span class="smcap">Showing temporary bracing to hold studs in place while +ship lap ceiling is nailed on.</span></span> +</div> + +<p>The footing for the foundation is 18 inches wide. A ten-inch +brick wall was carried up nine feet above the stable floor. This +wall contains a 2-inch air space to prevent moisture from condensing +on the inner wall and making the barn damp. This is an important +point, as barns with a solid stone or brick wall are very +objectionable on account of dampness. It has been proven by two +years' use that this difficulty is entirely obviated by the air space +in the wall.</p> + +<p>The foundation for the manger and feed alley is built up 2 feet +above the stable floor. The foundation for the silo extends 4 feet +below the stable floor and is continued 9 inches above the floor in +the feed alley. This silo wall, together with the foundation under +the manger, forms the foundation for the center supports of the +barn. <a href="#F12">Fig. 12</a> shows the foundation completed.</p> + +<p><span class="pagenum">[Pg 18]</span>The silo, which is the Gurler type, was then started and carried +up with the barn. It was built by placing 2 × 4 studs around the +circle, one foot on centers, and ceiling inside with <sup>1</sup>⁄<sub>2</sub> × 6-inch lumber. +This <sup>1</sup>⁄<sub>2</sub>-inch lumber was obtained by re-sawing 1 × 6 yellow +pine fencing. Common lath were then put on horizontally in the +regular way inside, without furring out, and plastered with rich +cement plaster.</p> + +<p>The sill of the barn is 6 × 6, made up of 1 × 6s, and built on top +of the wall. Building it up in this manner makes a stronger sill +than can be obtained in any other way, as it forms a continuous +hoop around the barn.</p> + +<div class="figcenter" style="width: 600px;"> +<a id="F14" name="F14"></a> +<img src="images/fig_014.jpg" width="600" height="469" alt="" title="Fig. 14." /> +<span class="caption"><span class="smcap">Fig.</span> 14. <span class="smcap">Showing height and construction of silo, siding completed, +and four main rafters in place.</span></span> +</div> + +<p>The joists are 2 × 12s notched 6 inches to fit the sill, so that the +outer ends rest on both the sill and the brick wall. The outer span +of joists is 14 feet and the inner ends of these joists rest on a +similar sill built of 1 × 6s on top of the 4 × 4 supports at the stanchions. +The inner span of joists, between the stanchions and the +silo, is 8 feet, the outer end resting on the sill over the +stanchions, and the inner end on a 1<sup>1</sup>⁄<sub>2</sub> × 6-inch band, made up<span class="pagenum">[Pg 19]</span> +of three <sup>1</sup>⁄<sub>2</sub> × 6-inch pieces, running around the outside of the silo. +These joists are placed 2<sup>1</sup>⁄<sub>2</sub> feet apart at the outside of the barn, +and half as many joists are used in the inner span, making the +joists at the silo one foot apart. The number of joists under the +driveways are doubled, being only 1 foot and 3 inches apart at the +outside of the barn.</p> + +<div class="figcenter" style="width: 600px;"> +<a id="F15" name="F15"></a> +<img src="images/fig_015.jpg" width="600" height="479" alt="" title="Fig. 15." /> +<span class="caption"><span class="smcap">Fig.</span> 15. <span class="smcap">Showing all rafters in place and method of sheathing roof.</span></span> +</div> + +<p>The studs, which are 2 × 6s, 20 feet long, were then placed on the +sill, about 2 feet 6 inches apart, being as evenly spaced between +the windows as possible, and temporarily braced, as shown in <a href="#F13">Fig. +13</a>, until the 8-inch ship lap ceiling could be nailed on the outside. +This was carried up 5 feet to the second scaffold, and then covered +to this height with shingles laid 5 inches to the weather. The +scaffolding was then moved up and this process repeated until the +siding was completed. The plate, made up of five 1 × 4s, was then +built in the notch in the top of the studs shown in <a href="#F13">Fig. 13</a>.</p> + +<div class="figcenter" style="width: 391px;"> +<img src="images/fig_016.jpg" width="391" height="550" alt="" title="Fig. 16." /> +<span class="caption"><span class="smcap">Fig.</span> 16. <span class="smcap">Showing height of silo, capacity of barn, and construction +of roof.</span></span> +</div> + +<p>The silo was completed, as before described. The rafters, +which were framed on the ground, were then erected, as shown in +<a href="#F14">Fig. 14</a>, the first eight going to the center of the roof, and the <span class="pagenum">[Pg 20]<br />[Pg 21]</span>remaining ones were cut to rest on the plate of the silo. There are +64 framed rafters, and these are the only ones in the upper section +of the roof. At the break in the roof, a header is cut in between +the framed rafters, and in the lower section a rafter is placed between +these, thus making twice as many rafters in the lower section +of the roof as in the upper section. After the rafters were all +in place and temporarily braced, the 1 × 2-inch sheathing was put +on, as shown in <a href="#F15">Fig. 15</a>, and the shingles, which were the best 5⁄2 +red cedar, were laid 5 inches to the weather on the lower section +of the roof, and 4 inches to the weather on the upper section, as +this had less pitch. No chalk line was necessary, as the shingles +were laid by the sheathing.</p> + +<div class="figcenter" style="width: 538px;"> +<a id="F17" name="F17"></a> +<img src="images/fig_017.png" width="538" height="550" alt="" title="Fig. 17." /> +<span class="caption"><span class="smcap">Fig.</span> 17. <span class="smcap">Showing arrangement of joists and how the floor is laid.</span></span> +</div> + +<p>The floor was made of 1 × 8 ship lap, laid in four directions, as +shown in <a href="#F17">Fig. 17</a>. In the driveway an extra layer of ship lap was +used, making this portion of the floor 2 inches thick.</p> + +<p><span class="pagenum">[Pg 22]</span>The doorways in the second story are 14 feet wide, and in the +lower story 12 feet. These openings are closed by two sliding +doors, each door being made of two sections, hinged together so +as to follow the circular wall of the barn in opening.</p> + +<p>The cow stable is on the ground floor, and well lighted by 16 +windows having twelve 9 × 12 lights each. There are also six windows +in the doors. The windows are placed just below the ceiling +and admit an abundance of sunshine at all times of the day, which +is one of the essentials of a good dairy barn.</p> + +<div class="figcenter" style="width: 521px;"> +<a id="F18" name="F18"></a> +<img src="images/fig_018.png" width="521" height="550" alt="" title="Fig. 18." /> +<span class="caption"><span class="smcap">Fig.</span> 18. <span class="smcap">Showing present arrangement of cow stable. There are +stanchions and mangers for 28 cows, and 2200 sq. ft. of floor space +in which the cows can run loose. The gates are swung into the +present position when box stalls are needed.</span></span> +</div> + +<p>The floor, back of the manger, is of clay, except at the door, +where a small portion is covered with cement. The cows run loose <span class="pagenum">[Pg 23]<br />[Pg 24]</span>except at feeding and milking time, when they are placed in rigid +stanchions. It must be distinctly understood that rigid stanchions +are strongly condemned as a cow tie, where cows are to remain +in them all night, but as they are here used merely to hold the +cow during milking, they are both economical and convenient.</p> + +<div class="figcenter" style="width: 539px;"> +<img src="images/fig_019.png" width="539" height="550" alt="" title="Fig. 19." /> +<span class="caption"><span class="smcap">Fig.</span> 19. <span class="smcap">Showing cross section of 60-foot round barn.</span></span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_020.jpg" width="600" height="416" alt="" title="Fig. 20." /> +<span class="caption"><span class="smcap">Fig.</span> 20. <span class="smcap">Cleaning out cow stable with three-horse manure spreader.</span></span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_021.jpg" width="600" height="463" alt="" title="Fig. 21." /> +<span class="caption"><span class="smcap">Fig.</span> 21. <span class="smcap">Cows in stanchion at milking time.</span></span> +</div> + +<p>Running cows loose in this manner is an excellent method, +where bedding is abundant and sufficient space is available, as the +cows are more comfortable, and all fertility is saved. There is no +waste from leaching, as when the manure lies exposed to the +weather. This method saves the labor of cleaning the stable, as +the manure is loaded into the spreader and hauled directly upon +the land whenever convenient, and the land is in the best condition +to receive it.<a name="FNanchor_C_3" id="FNanchor_C_3"></a><a href="#Footnote_C_3" class="fnanchor">[C]</a></p> + +<p>Three gates are hung on posts at the outside wall, and when +box stalls are needed, these are swung around to the manger, as +<span class="pagenum">[Pg 25]</span>shown in <a href="#F18">Fig. 18</a>. The south door in the cow stable can be closed +by slatted gates, thus affording an abundance of fresh air and sunshine +on nice days, without letting the cows out of the barn.</p> + +<div class="footnote"><p><a name="Footnote_C_3" id="Footnote_C_3"></a><a href="#FNanchor_C_3"><span class="label">[C]</span></a> For a more detailed discussion of the advantages of keeping cows in this manner, see +Illinois Agricultural Experiment Station Circular No. 93.</p></div> + +<h3><span class="smcap">System of Ventilation</span></h3> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_021b.jpg" width="600" height="443" alt="" title="Fig. 21 continuted." /> +<span class="caption"><span class="smcap">Fig.</span> 21. <span class="smcap">Continued.</span></span> +</div> + +<p>The system of ventilation is the "King." To economize space +and lumber, the hay chute is used for a ventilator. This chute, +which extends to the cupola, is 2<sup>1</sup>⁄<sub>4</sub> × 3<sup>1</sup>⁄<sub>2</sub> feet, having a cross section +area of 8 sq. ft., which, with a good draft, is sufficient for +40 cows. In order that this combination of ventilator and hay +chute prove practical, doors thru which the hay could be thrust +were placed at intervals in the side of the chute. These doors are +hinged at the top, opening in, and close immediately after the hay +drops, thus maintaining a closed ventilator chute. The air is drawn +in at the bottom, the amount being regulated by means of a sliding +door in the side. As this chute is 50 feet high, it creates a strong +suction.</p> + +<p><span class="pagenum">[Pg 26]</span></p> +<h3><span class="smcap">The Milk Room</span></h3> + +<p>To economize space, the milk room, 12 × 16 feet, is located under +the north driveway. The brick walls under the drive form the +sides of this room, and the floor of the drive, which is made of +2 × 6s grooved on both edges, forms the roof. The grooves in the +flooring were filled with white lead, and a wooden strip, fitted to +fill the grooves of both planks, was driven in, forming a water-tight +floor. This floor was covered with hot tar and sand <sup>1</sup>⁄<sub>2</sub> inch +thick. The milk room is plastered on the inside, the plaster being +applied directly to the brick walls, excepting in the case of the ceiling, +which is lathed. The floor and cooling tank are of cement. +The passage from the barn to the milk room is thru a small hallway, +which is open to the outside, thus preventing the stable air +getting into the milk room.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_022.jpg" width="600" height="388" alt="" title="Fig. 22." /> +<span class="caption"><span class="smcap">Fig.</span> 22. <span class="smcap">Feed alley, showing combined hay chute and ventilator. +A door on the side which is hinged at the bottom, 3 feet from +the floor, is let in toward the silo, sliding the hay onto the +floor. In hot weather this opening takes the heat out of the +barn; During the winter this door is kept closed and the ventilation +is regulated by raising the slide, as shown in the cut.</span></span> +</div> + +<h3><span class="smcap">Barn Satisfactory</span></h3> + +<p>This round dairy barn above described has been in use for over +two years at the University of Illinois, and has given entire satisfaction.</p> + +<p><span class="pagenum">[Pg 27]</span></p> +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_023.jpg" width="600" height="490" alt="" title="Fig. 23." /> +<span class="caption"><span class="smcap">Fig.</span> 23. <span class="smcap">Northeast view, showing dairy under driveway. The barn +is on the same scale as the drawing on</span> <a href="#Page_28"><span class="smcap">page</span> 28</a>.</span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_024.jpg" width="600" height="415" alt="" title="Fig. 24." /> +<span class="caption"><span class="smcap">Fig.</span> 24. <span class="smcap">Interior of dairy; Cooling tank on left.</span></span> +</div> + +<p><span class="pagenum"><a id="Page_28" name="Page_28">[Pg 28]</a></span></p> + +<h3><span class="smcap">Re-arrangement of Barn to Accommodate</span> 40 <span class="smcap">Cows</span></h3> + +<p>If it is desired to keep cows in stalls in a round barn of this +size, the circular manger can be enlarged to 38 feet in diameter, +which gives room for forty cows, as shown in <a href="#F25">Fig. 25</a>, and the silo, +to hold sufficient silage to feed the year round, enlarged to 18 feet +in diameter. The present mow room is sufficient to store enough +hay and bedding for this number of cows.</p> + +<p>The barn on the Twenty-acre Demonstration Dairy Farm was +built this large, as it was thought it might be desired at some future +time to increase the size of the farm and herd, and the barn +could easily be changed to accommodate a larger herd by simply +enlarging the silo, without rebuilding the barn.</p> + +<div class="figcenter" style="width: 460px;"> +<a id="F25" name="F25"></a> +<img src="images/fig_025.png" width="460" height="550" alt="" title="Fig. 25." /> +<span class="caption"><span class="smcap">Fig.</span> 25. <span class="smcap">Showing how this 60-foot barn may be arranged to accommodate +40 cows in stalls. To supply this sized herd and the necessary +young stock with silage for eight months would require a 370-ton +silo, or one 18 feet in diameter and 56 feet deep; With a seven-foot +feed alley and a 2<sup>1</sup>⁄<sub>2</sub>-foot manger, the circle at the stanchions +would be 38 feet in diameter, or 119<sup>1</sup>⁄<sub>3</sub> feet in circumference; +Allowing 4<sup>1</sup>⁄<sub>4</sub> feet for two passage ways, the stalls would be 2 feet +10-1/2 inches wide at the stanchion, and 3 feet 6 inches at the drop.</span></span> +</div> + +<p><span class="pagenum">[Pg 29]</span></p> +<h3><a name="Sec_8" id="Sec_8"></a><span class="smcap">Itemized Cost of this Round Barn</span></h3> + +<table cellpadding="2" cellspacing="1" border="0" summary=""> + +<tr><td align="left" colspan="18">Excavating, foundation, and first story brick wall</td><td align="right">$904.00</td></tr> +<tr><td colspan="19" align="left"><span style="margin-left: 4em;">Lumber:</span></td></tr> +<tr><td> </td><td align="right">149</td><td align="center">pieces,</td><td align="right">1</td><td> </td> +<td align="center">×</td><td align="right">4</td><td> </td><td align="center">×</td><td align="right">16</td> +<td> </td><td> </td><td align="center">Y. P.</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">31</td><td align="center">„</td><td align="right">1</td> +<td> </td><td align="center">×</td><td align="right">4</td><td> </td><td align="center">×</td> +<td align="right">14</td><td> </td><td> </td><td align="center">Cypress</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">16</td><td align="center">„</td><td align="right">1</td><td> </td> +<td align="center">×</td><td align="right">4</td><td> </td><td align="center">×</td><td align="right">12</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">165</td><td align="center">„</td><td align="right">1</td><td> </td> +<td align="center">×</td><td align="right">6</td><td> </td><td align="center">×</td><td align="right">16</td> +<td> </td><td> </td><td align="center">Y. P.</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">17</td><td align="center">„</td><td align="right">1</td><td> </td> +<td align="center">×</td><td align="right">6</td><td> </td><td align="center">×</td><td align="right">14</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">226</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">4</td><td> </td><td align="center">×</td><td align="right">12</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">20</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">4</td><td> </td><td align="center" >×</td><td align="right">16</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">6</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">4</td><td> </td><td align="center">×</td><td align="right">14</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">15</td><td align="center">„</td><td align="right">4</td><td> </td> +<td align="center">×</td><td align="right">4</td><td> </td><td align="center">×</td><td align="right">14</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">120</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">12</td><td> </td><td align="center">×</td> +<td align="right">16</td><td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">23</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">12</td><td> </td><td align="center">×</td> +<td align="right">14</td><td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">100</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">6</td><td> </td><td align="center">×</td> +<td align="right">20</td><td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">144</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">6</td><td> </td><td align="center" >×</td><td align="right">16</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">67</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">6</td><td> </td><td align="center">×</td><td align="right">18</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">4</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">6</td><td> </td><td align="center">×</td><td align="right">26</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">60</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">6</td><td> </td><td align="center">×</td><td align="right">12</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">30</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">6</td><td> </td><td align="center">×</td><td align="right">22</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">4</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">6</td><td> </td><td align="center">×</td><td align="right">24</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">6</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right" >8</td><td> </td><td align="center">×</td><td align="right">10</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">9</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">8</td><td> </td><td align="center">×</td><td align="right">16</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">4</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">10</td><td> </td><td align="center">×</td><td align="right">14</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">11</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">10</td><td> </td><td align="center">×</td><td align="right">12</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">1</td><td align="center">„</td><td align="right">2</td><td> </td> +<td align="center">×</td><td align="right">10</td><td> </td><td align="center">×</td><td align="right">22</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">1</td><td align="center">„</td><td align="right">1</td><td> </td> +<td align="center">×</td><td align="right">10</td><td> </td><td align="center">×</td><td align="right">12</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">1</td><td align="center">„</td><td align="right">1</td><td> </td> +<td align="center">×</td><td align="right">10</td><td> </td><td align="center">×</td><td align="right">14</td> +<td> </td><td> </td><td align="center">Cypress</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">2</td><td align="center">„</td><td align="right">1</td><td> </td> +<td align="center">×</td><td align="right">12</td><td> </td><td align="center">×</td><td align="right">14</td> +<td> </td><td> </td><td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">22</td><td align="center">„</td><td align="right">1</td><td align="left" style="padding-left: 0;"><sup>1</sup>⁄<sub>8</sub></td> +<td align="center">×</td><td align="right">8</td><td> </td><td align="center">×</td><td align="right">10</td> +<td> </td><td> </td><td align="center">Cyp. S2S</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">2</td><td align="center">„</td><td align="right">1</td><td> </td> +<td align="center">×</td><td align="right">1</td><td align="left" style="padding-left: 0;"><sup>1</sup>⁄<sub>8</sub></td> +<td align="center">×</td><td align="right">12</td><td align="center">×</td><td align="right">14</td> +<td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">2</td><td align="center">„</td><td align="right">1</td><td> </td> +<td align="center">×</td><td align="right">1</td><td align="left" style="padding-left: 0;"><sup>1</sup>⁄<sub>8</sub></td> +<td align="center">×</td><td align="right">12</td><td align="center">×</td><td align="right">16</td> +<td align="center">„</td><td colspan="6"> </td></tr> + +<tr><td> </td><td align="right">6000</td><td align="left" colspan="17">feet of 8-inch ship lap</td></tr> + +<tr><td> </td><td align="right">3150</td><td align="left" colspan="17">feet of 10-inch ship lap</td></tr> + +<tr><td> </td><td align="right">71</td><td align="left" colspan="17">M 5⁄2 red cedar shingles</td></tr> + +<tr><td> </td><td align="right">165</td><td align="left" colspan="17">Lineal feet of 2-inch Cr. molding</td></tr> + +<tr><td> </td><td align="right">240</td><td align="left" colspan="17">Lineal feet of Cr. molding</td></tr> + +<tr><td> </td><td align="right">270</td><td align="left" colspan="17">feet of 4-inch Y. P. S1S</td></tr> + +<tr><td> </td><td align="right">4000</td><td align="left" colspan="17">feet of 6-inch rough pine</td></tr> + +<tr><td> </td><td align="right">62</td><td align="left" colspan="17">feet of <sup>3</sup>⁄<sub>8</sub>-inch Y. P. Ceiling</td></tr> + +<tr><td> </td><td align="right">850</td><td align="left" colspan="17">feet of 6-inch No. 1 flooring</td></tr> + +<tr><td> </td><td align="right">230</td><td align="left" colspan="17">feet of 6-inch fence flooring</td></tr> + +<tr><td> </td><td align="right">56</td><td align="left" colspan="17">lineal feet of <sup>1</sup>⁄<sub>2</sub> × 3-inch battening</td></tr> + +<tr><td> </td><td align="right">32</td><td align="left" colspan="17">lineal feet of lattice</td></tr> + +<tr><td> </td><td align="right">444</td><td align="left" colspan="17">lineal feet of 4-inch cypress</td></tr> + +<tr><td> </td><td align="right">3</td><td align="left" colspan="17">10-foot cedar posts</td></tr> + +<tr><td colspan="19"> </td></tr> + +<tr><td align="left" colspan="18"><span style="margin-left: 4em;">Total cost of lumber</span></td><td align="right">$1,313.63</td></tr> + +<tr><td colspan="19"> </td></tr> + +<tr><td align="left" colspan="19"><span style="margin-left: 4em;">Mill work:</span></td></tr> + +<tr><td align="left" colspan="18">Window sash and doors</td><td align="right">$270.00</td></tr> + +<tr><td align="left" colspan="18">Window and door frames</td><td align="right">71.00</td></tr> + +<tr><td align="left" colspan="18">Sawing lumber for silo, roof, bridge and stanchions</td><td align="right">29.78</td></tr> + +<tr><td align="left" colspan="18">Cost of hardware</td><td align="right">96.57</td></tr> + +<tr><td colspan="19"> </td></tr> + +<tr><td align="left" colspan="19"><span style="margin-left: 4em;">Carpenter work:</span></td></tr> + +<tr><td> </td><td align="left" colspan="12">Head carpenter</td><td align="right">518 hrs.</td><td align="center">@</td> +<td align="right">40c</td><td align="center">=</td><td align="right">$207.20</td><td> </td></tr> + +<tr><td> </td><td align="left" colspan="12">Carpenters</td><td align="right">1057 hrs.</td><td align="center">@</td> +<td align="right">35c</td><td align="center">=</td><td align="right">369.95</td><td> </td></tr> + +<tr><td> </td><td align="left" colspan="12">Common labor</td><td align="right">429 hrs.</td><td align="center">@</td> +<td align="right">20c</td><td align="center">=</td><td align="right" style="border-bottom: solid 1px;">85.80</td><td> </td></tr> + +<tr><td colspan="19"> </td></tr> + +<tr><td align="left" colspan="18"><span style="margin-left: 4em;">Total cost for carpenter work</span></td><td align="right">662.95</td></tr> + +<tr><td align="left" colspan="19"> </td></tr> + +<tr><td align="left" colspan="18">Tiling around barn and silo, sewer from dairy room, retaining wall, cement floor in alley, dairy, +doorway of barn, and steps and tanks</td><td align="right">128.54</td></tr> + +<tr><td align="left" colspan="18">Plastering dairy room and inside of silo</td><td align="right">104.60</td></tr> + +<tr><td align="left" colspan="18">Painting</td><td align="right" style="border-bottom: solid 1px;">89.54</td></tr> + +<tr><td align="left" colspan="18"><span style="margin-left: 4em;">Total cost of barn</span></td><td align="right">$3670.61</td></tr> +</table> + +<div class="figcenter" style="width: 550px;"> +<img src="images/fig_026.jpg" width="550" height="456" alt="" title="Fig. 26." /> +<span class="caption"><span class="smcap">Fig.</span> 26. <span class="smcap">Barn No. 2. 80 feet in diameter; Engine room in foreground.</span></span> +</div> + +<p><span class="pagenum">[Pg 30]</span>The cost of this barn, if built on the ordinary dairy farm, could +be materially reduced without shortening the life of the barn. +Owing to the conditions under which this barn was built, it was +necessary to pay for hauling all material to the farm, two and one-half +miles from town. All of the labor had to be hired, and as it +was necessary for the men to board themselves the wages paid +were proportionately higher. The farmer usually does the excavating +and hauls the brick, sand, and lumber with his own teams, +tends the mason, and does quite an amount of the rough work +with his own help, besides boarding the men, all of which would +greatly reduce the cost. The construction could also be cheapened +by using drop siding to cover the outside, instead of shingles, which +in this case were used over ship lap on the side walls to improve +the appearance. This barn could be still further cheapened by putting +hoops, five feet apart, around the studs, and covering with +common 1 × 12 boards, put on vertically, as is done in some cases. +A saving could also be made on the mill work and large doors by<span class="pagenum">[Pg 31]</span> +having the carpenters make these plainer and leave the windows +out of them.</p> + +<p>Anyone wishing to build a round barn can get local bids on +the lumber bill, and determine approximately the cost in his locality. +This will vary with both the location and the year.</p> + +<hr style="width: 65%;" /> +<h2><a id="Sec_9" name="Sec_9"></a>OTHER ROUND DAIRY BARNS</h2> + +<h3><span class="smcap">Barn No.</span> 2</h3> + +<p>Built 1897.</p> + +<p>Diameter, 80 feet.</p> + +<p>Capacity, 75 cows in 2 rows, tails together, 51 head in outer +circle, 24 head in inner circle.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_027.jpg" width="600" height="431" alt="" title="Fig. 27." /> +<span class="caption"><span class="smcap">Fig.</span> 27. <span class="smcap">Interior of Barn No. 2, showing two rows of stanchions and +drive behind cows which is used in cleaning barn; Silo on right.</span></span> +</div> + +<p>Cost, $1800.</p> + +<p>Studs, 2 × 6s, placed 2<sup>1</sup>⁄<sub>2</sub> feet on center.</p> + +<p>Supports, two 2 × 6s in each stanchion.</p> + +<p>Joists, main span 3 × 12s, 20 feet long, placed 14 inches on center. +Short spans over feed alleys, 2 × 10s.</p> + +<p>Plate, 1 × 10-inch boards sprung around near top of studs.</p> + +<p><span class="pagenum">[Pg 32]</span>Roof supports, 6 × 6s placed 12 feet apart. Purline plate rests +on these posts and consists of 1 × 8s sprung to the circle.</p> + +<p>Siding, 8-inch, put on horizontally, first story ceiled inside.</p> + +<p>To clean out, a wagon is driven around between the two rows +of cows.</p> + +<p>The chief objection to this barn is insufficient light in the cow +stable.</p> + +<p>This barn and No. 3 are approximately the same in construction, +and are more substantially built than barns No. 4 and 5.</p> + +<div class="figcenter" style="width: 505px;"> +<img src="images/fig_028.png" width="505" height="550" alt="" title="Fig. 28." /> +<span class="caption"><span class="smcap">Fig.</span> 28. <span class="smcap">Arrangement of cow stable in Barn No. 2; Two rows of +cows tailed together. The barn is cleaned by driving around +behind the cows.</span></span> +</div> + +<p><span class="pagenum">[Pg 33]</span></p> + +<div class="figcenter" style="width: 546px;"> +<img src="images/fig_029.jpg" width="546" height="550" alt="" title="Fig. 29." /> +<span class="caption"><span class="smcap">Fig.</span> 29. <span class="smcap">Barn No. 3. 80 feet in diameter.</span></span> +</div> + +<h3><span class="smcap">Barn No.</span> 4</h3> + +<p>Built in 1900.</p> + +<p>Diameter, 90 feet.</p> + +<p>Capacity, 105 cows, two rows heading together.</p> + +<p>Cost, $3000.</p> + +<p>Foundation, width at base and top, 18 inches; depth in ground, +20 inches, (not sufficient).</p> + +<p>Sills, 2 × 8s, sawed in short lengths, and placed flatwise.</p> + +<p>Studding, 20-foot 2 × 8s, placed 3 feet on center and toenailed +to sill.</p> + +<p>Supports, first story 4 × 4s placed between stanchions in each +row, making two rows of supports between the outside wall and the<span class="pagenum">[Pg 34]</span> +silo; 4 × 4s cut to a circle placed on top of these supports. The outside +span, over cows, is 13 feet 6 inches; middle span, over feed +alley, 6 feet 8 inches, and inside span, over cows, 13 feet.</p> + +<p>Joists, 2 × 8s placed 3 feet apart at studs on outside wall. There +are as many joists in center of barn as at the outside.</p> + +<p>Supports, second-story, consist of one row of posts running +around at a point immediately under the break in the roof. These +are 16 feet apart and are made of three 2 × 8s kept 2 inches apart +by horizontal braces which run from studding near the eave thru +these posts to studding in silo. See <a href="#F31">Fig. 31</a>.</p> + +<p>Plate, rafter is set on top of each stud, and no plate is used.</p> + +<p>Rafters, 2 × 6s resting on studs at outside and on circular plate +at break in roof.</p> + +<div class="figcenter" style="width: 600px;"> +<a id="F30" name="F30"></a> +<img src="images/fig_030.jpg" width="600" height="499" alt="" title="Fig. 30." /> +<span class="caption"><span class="smcap">Fig.</span> 30. <span class="smcap">Barn No. 4. 90 feet in diameter; One of the few dairy barns with +sufficient light; Same scale as drawing on <a href="#Page_37">page 37</a>.</span></span> +</div> + +<p><span class="pagenum">[Pg 35]</span></p> + +<div class="figcenter" style="width: 362px;"> +<a id="F31" name="F31"></a> +<img src="images/fig_031.jpg" width="362" height="500" alt="" title="Fig. 31." /> +<span class="caption"><span class="smcap">Fig.</span> 31. <span class="smcap">Silo in center of Barn No. 4; Upper portion in hay loft. Lower +portion in cow stable.</span></span> +</div> + +<p><span class="pagenum">[Pg 36]</span>Siding, 8-inch drop siding, put on horizontally, nailed with 10d +nails. Ends holding well.</p> + +<p>Windows, 12 light, 10 × 12 glass; one window every six feet. +This gives an abundance of light in the center of the barn.</p> + +<p>Doors, built on circle; (not satisfactory).</p> + +<p>Silo, round; diameter, 24 feet over all; height, 53 feet, exclusive +of 12-foot space for water tank on top; capacity, 500 tons. +Studs of silo, 2 × 4s placed 12 inches on center. Ceiled inside of +studs with two thicknesses of half-inch lumber with paper between.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_032.jpg" width="600" height="458" alt="" title="Fig. 32." /> +<span class="caption"><span class="smcap">Fig.</span> 32. <span class="smcap">Interior of Barn No. 4, showing stalls and feed alley.</span></span> +</div> + +<p>Remarks: Considering its size, the construction of this barn is +apparently too light to be substantial, as the joists and studs are +too small and too far apart, yet it has stood for nine years with +no more evidence of wear than is common with any barn.</p> + +<p>Were the owner to build again he would place the studs only +2<sup>1</sup>⁄<sub>2</sub> feet apart and use 2 × 12 joists, 2<sup>1</sup>⁄<sub>2</sub> feet apart at the outside +wall. He would also use cement plaster on inside of silo.</p> + +<p><span class="pagenum"><a id="Page_37" name="Page_37">[Pg 37]</a></span>The owner says it would have cost him as much to have built +a rectangular barn without the 500-ton silo, and containing 1300 +sq. ft. less floor space. In other words, he gained a 500-ton silo +and 1300 sq. ft. of floor space, besides an immense amount of mow +room, by building a circular barn.</p> + +<div class="figcenter" style="width: 520px;"> +<img src="images/fig_033.png" width="520" height="550" alt="" title="Fig. 33." /> +<span class="caption"><span class="smcap">Fig.</span> 33. <span class="smcap">Arrangement of cow stable in Barn No. 4, 90 feet in diameter; +Two rows of cows headed together.</span></span> +</div> + +<p><span class="pagenum">[Pg 38]</span></p> + +<h3><span class="smcap">Barn No.</span> 5</h3> + +<p>Built in 1906.</p> + +<p>Diameter, 100 feet.</p> + +<p>Capacity, 115 cows.</p> + +<p>Cost, $3400.</p> + +<p>Studding, 16-foot 2 × 6s, placed 3 feet on centers.</p> + +<p>Supports, 3 rows 4 × 4s.</p> + +<p>Joists, 2 × 10s, placed 3 feet on centers. Hemlock and yellow +pine.</p> + +<p>Floor, laid in eight directions.</p> + +<p>Rafters, 2 × 6s spiked to studs. A band of two 1 × 6s is placed +around the studs just below the rafters, and helps support the +rafters.</p> + +<p>Supports for roof. There are three purline plates. Two of +these are supported by posts, the other by braces running out from +the silo. The roof is straight from eaves to peak. The bracing +is similar to that of barn No. 4.</p> + +<p>Silo, 18 feet in diameter, 56 feet deep, 2 feet in ground. Capacity, +350 tons.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_034.jpg" width="600" height="375" alt="" title="Fig. 34." /> +<span class="caption"><span class="smcap">Fig.</span> 34. <span class="smcap">Barn 92 feet in diameter; Two rows of cows headed +together; Silo in center.</span></span> +</div> + +<p><span class="pagenum">[Pg 39]</span></p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_035.jpg" width="600" height="365" alt="" title="Fig. 35." /> +<span class="caption"><span class="smcap">Fig.</span> 35. <span class="smcap">View of 70-foot self-supporting roof on barn shown in +<a href="#F36">fig. 36</a>; Note hoops on studs in right foreground.</span></span> +</div> + +<div class="figcenter" style="width: 600px;"> +<a id="F36" name="F36"></a> +<img src="images/fig_036.jpg" width="600" height="439" alt="" title="Fig. 36." /> +<span class="caption"><span class="smcap">Fig.</span> 36. <span class="smcap">Barn 70 feet in diameter; Frame hooped for perpendicular +siding; Lower section sided.</span></span> +</div> + +<p><span class="pagenum">[Pg 40]</span></p> + +<h3><span class="smcap">The Small Dairyman's Barn</span></h3> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_037.jpg" width="600" height="374" alt="" title="Fig. 37." /> +<span class="caption"><span class="smcap">Fig.</span> 37. <span class="smcap">Barn 40 feet in diameter.</span></span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_038.jpg" width="600" height="445" alt="" title="Fig. 38." /> +<span class="caption"><span class="smcap">Fig.</span> 38. <span class="smcap">Barn 48 feet in diameter, 16-foot posts; Note method of +taking hay into small round barn.</span></span> +</div> + +<p>The round barns previously described do not meet the needs +of the man with only a few cows. He usually wants a general-purpose +barn. The circular form can be made satisfactory for this<span class="pagenum">[Pg 41]</span> +purpose if proper attention is given to the plan. It is necessary +that the cow stable be distinctly separated from all other stock by +a tight wall. Round barns with this arrangement are giving satisfaction +in Illinois at the present time.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig_039.jpg" width="600" height="393" alt="" title="Fig. 39." /> +<span class="caption"><span class="smcap">Fig.</span> 39. <span class="smcap">Showing construction of barn in <a href="#F40">fig. 40</a>. Hoops in place +ready for perpendicular siding; Roof sheathed for shingles.</span></span> +</div> + +<div class="figcenter" style="width: 600px;"> +<a id="F40" name="F40"></a> +<img src="images/fig_040.jpg" width="600" height="373" alt="" title="Fig. 40." /> +<span class="caption"><span class="smcap">Fig.</span> 40. <span class="smcap">Barn 102 feet in diameter and 85 feet high.</span></span> +</div> + +<hr style="width: 65%;" /> +<p><span class="pagenum">[Pg 42]</span></p> + +<h2>DISADVANTAGES OF THE POLYGONAL BARN.</h2> + +<p>A polygonal barn has the disadvantages of both the rectangular +and the round barn, and is less stable than either. It must +necessarily have a heavy frame, which is expensive, and as the siding +cannot run around the corners, it is very difficult to tie the different +sides together sufficiently to prevent the barn being racked +by the wind.</p> + +<h3><span class="smcap">Barn No.</span> 6</h3> + +<div class="figcenter" style="width: 550px;"> +<img src="images/fig_041.jpg" width="550" height="533" alt="" title="Fig. 41." /> +<span class="caption"><span class="smcap">Fig.</span> 41. <span class="smcap">Barn No. 6; 85 feet in diameter; Same scale as drawing on +opposite page.</span></span> +</div> + +<p>16-sided.</p> + +<p>Built, 1888.</p> + +<p><span class="pagenum">[Pg 43]</span>Diameter, 85 feet.</p> + +<p>Height, 26-foot posts on 9-foot wall.</p> + +<p>Capacity, 88 cows; 350 tons of hay.</p> + +<p>Foundation and first story, cement wall 9 feet above cement +floor.</p> + +<p>Supports, 4 × 8s, placed just back of stanchions, 3 feet on center.</p> + +<p>Studs, 2 × 10s, 26 feet long, placed 2<sup>1</sup>⁄<sub>2</sub> feet on center.</p> + +<div class="figcenter" style="width: 532px;"> +<img src="images/fig_042.png" width="532" height="550" alt="" title="Fig. 42." /> +<span class="caption"><span class="smcap">Fig.</span> 42. <span class="smcap">Arrangement of cow stable in Barn No. 6.</span></span> +</div> + +<p>Joists 3 × 12s, 20 feet long, 14 inches on center for main span.</p> + +<p>Rafters, self-supporting. Sheathed with 1 × 6s with no space +between. This roof has a purline plate thrown in the gambrel. +The plate is supported only by the braces which tie the joints.</p> + +<p>The barn has been racked three times by the wind, replumbed +and heavy iron rods put in to brace it, yet it is out of plumb at the +present time.</p> + +<hr style="width: 65%;" /> +<p><span class="pagenum">[Pg 44]</span></p> +<h2><a name="Sec_10" id="Sec_10"></a>CONCLUSIONS</h2> + +<p>In summing up the data given in this bulletin, it is obvious that +the advantages of the round barn are convenience, strength, and +cheapness.</p> + +<p>The round barn is the more convenient, because of the unobstructed +mow, which reduces the labor required in mowing hay, and +because of the greater ease and fewer steps with which the feed +can be gotten to the cows, owing to the central location of the +supply.</p> + +<p>The circular construction is the strongest because advantage is +taken of the lineal strength of the lumber. All exposed surfaces +are circular, and withstand greater wind pressure, as the wind can +get no direct hold, as on the sides or gable ends of a rectangular +barn.</p> + +<p>In round numbers, rectangular barns require, according to their +construction, from 34 to 58 percent more in cost of material than +round barns with the same floor area and built of the same grade +of material.</p> + +<hr style="width: 65%;" /> + +<p class="title">TRANSCRIBER NOTES:</p> + +<blockquote><p>Punctuation has been normalized without note.</p> + +<p>Scale references in photos have not been retained.</p> + +<p>Footnotes have been moved to the end of each section.</p> + +<p>Hyphenation of words has been changed to be more consistent throughout the text.</p> + +<p>Some page numbers are missing due to movement of tables from their original location.</p> + +<p>Page 6: "betwen" changed to "between" (midway between the silo and the outside wall).</p></blockquote> + + + + + + + + +<pre> + + + + + +End of the Project Gutenberg EBook of Economy of the Round Dairy Barn, by +Wilber John Fraser + +*** END OF THIS PROJECT GUTENBERG EBOOK ECONOMY OF THE ROUND DAIRY BARN *** + +***** This file should be named 38321-h.htm or 38321-h.zip ***** +This and all associated files of various formats will be found in: + http://www.gutenberg.org/3/8/3/2/38321/ + +Produced by Bryan Ness, Pat McCoy and the Online Distributed +Proofreading Team at http://www.pgdp.net (This file was +produced from images generously made available by The +Internet Archive/American Libraries.) + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Economy of the Round Dairy Barn + +Author: Wilber John Fraser + +Release Date: December 16, 2011 [EBook #38321] + +Language: English + +Character set encoding: ASCII + +*** START OF THIS PROJECT GUTENBERG EBOOK ECONOMY OF THE ROUND DAIRY BARN *** + + + + +Produced by Bryan Ness, Pat McCoy and the Online Distributed +Proofreading Team at http://www.pgdp.net (This file was +produced from images generously made available by The +Internet Archive/American Libraries.) + + + + + + + +TRANSCRIBER NOTES: + + Words in bold in the original are bracketed in equal signs + (=). + + Words in italics in the original are bracketed by underscores + (_). + + The tables have been modified to fit by creating a key for + the first column. The key precedes the tables. + + Footnotes have been moved closer to the reference. + + Additional notes can be found at the end of the text. + + + + + UNIVERSITY OF ILLINOIS + + Agricultural Experiment Station + + + BULLETIN NO. 143 + + + ECONOMY OF THE ROUND + DAIRY BARN + + + BY WILBER J. FRASER + + + [Illustration] + + + URBANA, ILLINOIS, FEBRUARY, 1910 + + + + +SUMMARY OF BULLETIN NO. 143 + + + 1. Round barns would be more generally built if their + advantages were known and if the few which have been + erected had been rightly constructed. Page 1. + + 2. The round dairy barn offers greater convenience in + storing, handling and distributing the feed. Page 5. + + 3. In the circular construction, much greater strength is + secured with less lumber. Page 6. + + 4. The material for rectangular barns costs from 34 to 58 + percent more than for round barns of the same area and + capacity. Page 7. + + 5. Round and rectangular barns compared. Page 11. + + 6. Round and rectangular barns, including silos, compared. Page 13. + + 7. Detailed account, with illustrations showing how the + round barn at the University was built. Page 17. + + 8. Itemized statement of cost of a 60-foot round barn. Page 29. + + 9. Brief descriptions with illustrations and plans of + several round dairy barns in actual use. Page 31. + + 10. Conclusions. The advantages of the round dairy barn + are convenience, strength and cheapness. Page 44. + + + + +ECONOMY OF THE ROUND DAIRY BARN + +FULL SPECIFICATIONS AND DETAILED COST AND CONSTRUCTION OF THE NEW +SIXTY-FOOT CIRCULAR DAIRY BARN AT THE UNIVERSITY. SAVING OF ROUND OVER +RECTANGULAR BARNS. NOTES ON SEVERAL ROUND BARNS ON DAIRY FARMS.[A] + + [A] Special acknowledgment is made to Mr. H. E. Crouch and + Mr. R. E. Brand for their assistance in working out the + detailed data which are the bases for the economic + comparisons of the round and rectangular barns made in this + bulletin. + +BY W. J. FRASER, CHIEF IN DAIRY HUSBANDRY + + The planning, construction, and arrangement of farm buildings + do not usually receive the thought and study these subjects + warrant. How many dairymen have compared a circular, 40-cow + barn with the common rectangular building containing the same + area? How many understand that the circular structure is much + the stronger; that the rectangular form requires 22 percent + more wall and foundation to enclose the same space; and that + the cost of material is from 34 to 58 percent more for the + rectangular building? + + +In a community in which everyone is engaged in the same occupation, one +person is likely to copy from his neighbor without apparently giving a +thought as to whether or not there is a better way. + +In a district of Kane county, Illinois, a certain type of dairy barn is +used by nearly everyone, while in the next county a distinctly different +type prevails, and the dairy barns of another adjacent county differ +from those of either of the former, simply because the early settlers of +this particular locality came from an eastern state and started building +the style of barn then common in Pennsylvania. + +In a certain community in Ohio where a milk condensing factory is +located, a large number of farmers have barns 36 x 60 feet, with an "L" +the same size. The loft of the "L" is used for the storage of straw, and +the cows run loose in the lower portion. These barns are all built on +practically the same plan and are usually of the same size, and this is +the only community known to the writer where this form of barn is used +in this manner. + +This tendency to imitate emphasizes the fact that men do not exercise +sufficient originality. Because most barns are rectangular is no reason +that this is the best and most economical form. + + + + +WHY MORE ROUND BARNS ARE NOT BUILT + + +[Illustration: FIG. 1. BARN NO. 5. 100 FEET IN DIAMETER, SCALE 20 FEET +TO ONE INCH; SHOWING INCREASED MOW CAPACITY GIVEN BY SELF-SUPPORTING +ROOF.] + +In an early day when lumber was cheap, buildings were built of logs, or +at least had heavy frames. Under these conditions, the rectangular barn +was the one naturally used, and people have followed in the footsteps of +their forefathers in continuing this form of barn. The result is that +the economy and advantages of the round barn have apparently never been +considered. This is because they are not obvious at first sight, and +become fully apparent only after a detailed study of the construction. +For these reasons, the rectangular form still continues to be built, +altho it requires much more lumber. As the price of lumber has advanced +so materially in recent years, the possible saving in this material is a +large item, and well worth investigating. + +The objections to round barns have usually been made by those who have +only a superficial knowledge of the subject, and do not really +understand the relative merits of the two forms. To the writer's +knowledge, there has never been published a carefully figured out, +detailed comparison of a properly constructed circular barn with the +rectangular barn. + +The difficulty with most round barns that have been built, thus far, is +that they do not have a self-supporting roof, and consequently lose many +of the advantages of a properly constructed round barn. This is the +principal reason why round barns have not become more popular. A +straight roof necessarily requires many supports in the barn below. +These are both costly and inconvenient, and make the roof no stronger +than a dome-shaped, self-supporting roof which nearly doubles the +capacity of the mow. See Fig. (1). + +Many who have thus disregarded capacity have also wasted lumber and made +a needless amount of work by chopping or hewing out the sill and plate, +thus requiring more labor and lumber, besides sacrificing the greater +strength of a built-up sill. Rightly constructed round barns are, +however, being built to a limited extent. One contractor has erected +twenty-four round barns, with self-supporting roofs, in the last nine +years. These barns vary in size from 40 feet in diameter with 18-foot +posts to 102 feet in diameter with 30-foot posts. + +Another reason for the scarcity of round barns is the difficulty in +getting them built. Most carpenters hesitate to undertake the work +because in the erection of a round barn the construction should be +entirely different from that of the rectangular form. Many new problems +present themselves, but when these are once understood, the round barn +offers no more difficulties in construction than the rectangular form. +It is, however, important to have a head carpenter who is accustomed to +putting up round barns, as a man with ingenuity and experience can take +advantage of many opportunities to save labor and material. + + +KIND OF BARN NEEDED + +The first thing to consider in the erection of a barn is a convenient +arrangement for the purpose for which it is to be used. At the +University of Illinois, two years ago, a twenty-acre demonstration dairy +farm was started, the sole object being to produce the largest amount of +milk per acre at the least possible cost. To meet the requirements of a +barn for this purpose, it became imperative to build one that was +convenient for feeding and caring for the cows, economical of +construction, and containing a large storage capacity in both silo and +mow. These are the requirements of a barn for every practical dairyman. + +[Illustration: FIG. 2. FILLING THE SILO.] + +A silo was needed that could be fed from the year round. With the small +number of cows kept, a deep enough layer of silage could not be fed off +each day to keep it good thru the summer, if the silo was more than 12 +feet in diameter. As this small diameter was a necessity, it would +require two silos 33 feet deep to supply enough silage. Two silos of +such small diameter would not only be costly, but difficult to make +stand, unless built of concrete. This difficulty was overcome by using +the circular barn and placing in the center a silo which is 12 feet in +diameter and 54 feet deep, thus making the one silo, with as much +capacity as the two before mentioned, answer every purpose. This deep +silo is an important part of the round barn, as it not only forms a +support for the roof, but is protected by the barn, thus saving the cost +of siding. Then, too, besides occupying the space least valuable for +other purposes, it being centrally located, is in the most convenient +place for feeding. The silage chute being open at the top forms a +suction of air, which keeps the silage odor from the barn at milking +time, and also assists in ventilation when the door to the chute is +open. + + + + +ADVANTAGES OF THE ROUND BARN + + The points of superiority that the round dairy barn shows + over the rectangular form are convenience, strength, and + cheapness. + + +ROUND BARN MOST CONVENIENT + +Considering that the barn on a dairy farm is used twice every day in the +year, and that for six months each year the cows occupy it almost +continuously, and that during this time a large amount of the labor of +the farm is done inside the barn, it is evident that the question of its +convenience is a vital one. The amount of time and strength wasted in +useless labor in poorly arranged buildings is appalling. People do not +stop to consider the saving in a year or a lifetime by having the barn +so conveniently arranged that there is a saving of only a few seconds on +each task that has to be done two or three times every day. + +[Illustration: Fig. 3. INTERIOR OF BARN, SECOND FLOOR, SHOWING SILO AND +LOCATION OF ENSILAGE CUTTER. (TEAM UNHITCHED TO SHOW CUTTER.)] + +The round barn has a special advantage in the work of distributing +silage to the cows. The feeding commences at the chute where it is +thrown down, and is continued around the circle, ending with the silage +cart at the chute again, ready for the next feeding. The same thing is +true in feeding hay and grain. + +Still another great advantage is the large unobstructed hay mow. With +the self-supporting roof, there are no timbers whatever obstructing the +mow, which means no dragging of hay around posts or over girders. The +hay carrier runs on a circular track around the mow, midway between the +silo and the outside wall, and drops the hay at any desired point, thus +in no case does the hay have to be moved but a few feet, which means a +saving of much labor in the mowing. + +To successfully embody all of the above discussed advantages in a dairy +barn is one of the large problems in milk production. In a careful study +of the barn question it soon became apparent that it was impossible to +embody all of the requirements advantageously in anything but a circular +form of building, and the 60-foot round barn, which is here described, +was built. + +[Illustration: FIG. 4. SOUTH VIEW, SHOWING WELL LIGHTED STABLE.] + + +CIRCULAR CONSTRUCTION THE STRONGEST + +The circular construction is the strongest, because it takes advantage +of the lineal, instead of the breaking strength of the lumber. Each row +of boards running around the barn forms a hoop that holds the barn +together. A barrel, properly hooped and headed, is almost indestructible, +and much stronger than a box, altho the hoops are small. This strength +is because the stress comes on the hoops in a lineal direction. Any +piece of timber is many times stronger on a lineal pull than on a +breaking stress. Take for example a No. 1 yellow pine 2 x 6, 16 feet +long, with an actual cross section of 1-5/8 x 5-5/8 inches. If placed +on edge and supported at the ends, as a joist, the limit of safety for a +load evenly distributed is 642 pounds, while the limit of safety for a +load in the lineal direction of the same piece of timber is 12,800 +pounds, or twenty times as great. + +[Illustration: FIG. 5. IN COW STABLE, SHOWING SILO AND FEED ALLEY IN +CENTER OF BARN; STANCHIONS ON RIGHT, MILK SCALES AND RECORD SHEET ON +LEFT.] + +All exposed surfaces of a round barn are circular, as both the sides and +roof are arched, which is the strongest form of construction to resist +wind pressure; besides, the wind, in striking it, glances off and can +get no direct hold on the walls or roof, as it can on the flat sides or +gable ends of a rectangular structure. If the lumber is properly placed +in a round barn, much of it will perform two or more functions. Every +row of siding boards running around the building serves also as a brace, +and the same is true of the roof boards and the arched rafters. If the +siding is put on vertically and the roof built dome-shaped, no +scaffolding is required inside or out. These are points of economy in +the round construction. + + +RECTANGULAR BARNS REQUIRE 34 TO 58 PERCENT MORE MATERIAL + +In order to compare the amount and cost of material in round and +rectangular barns, the following figures have been carefully worked out +by an expert barn builder. Two comparisons, based on wood construction +thruout, are made, in which round barns 60 feet and 90 feet in diameter +are compared with both plank and mortise frame rectangular barns +containing the same number of square feet of floor space, respectively. +Since the most practical width of a rectangular dairy barn is 36 feet, +its length will depend upon the number of square feet required in the +barn. + +[Illustration: FIG. 6. SHOWING CONSTRUCTION OF MORTISE FRAME BARN, END +VIEW.] + +[Illustration: FIG. 7. SHOWING CONSTRUCTION OF PLANK FRAME BARN, SIDE +VIEW.] + +Figures 6 to 9 are side and end views, showing the detail construction +and size of the timbers of the plank frame and mortise frame barns here +figured. The detailed figures of the lumber bills for each of these +barns were carefully worked out, but are too voluminous for publication +here. The total number of feet of each kind of lumber required is given +in Tables 1A and 1B. Since the proportion of the different kinds of +lumber and shingles varied for the different barns, to draw an exact +comparison it was necessary to base it upon the money value, and for +this purpose the total cost of lumber has been figured in each case. The +lumber values used thruout are the best average prices that could be +obtained. As the same prices are used for the material of all the barns, +the comparisons of cost are correct, altho these exact prices will not +hold for all localities and all times. + +[Illustration: FIG. 8. SHOWING CONSTRUCTION OF PLANK FRAME BARN, END +VIEW.] + +Since a silo cannot be economically built inside of a rectangular barn, +the first comparison is made with the barns simply enclosed, altho one +of the chief advantages of a round barn is the deep silo which it is +possible to build so economically in the center. + +[Illustration: FIG. 9. SHOWING CONSTRUCTION OF MORTISE FRAME BARN, SIDE +VIEW.] + +Another item of economy in the circular barn is less framing lumber. +This form has the strongest possible construction with the least lumber +in the frame, and the least bracing, not a single timber larger than a +2 x 6 being required above the sill. The arched circular roof requires no +supports, and no scaffolding is needed inside during its construction. + +The accompanying tables show the comparative amount and value of lumber +and cubical content in round barns 60 and 90 feet in diameter, and +rectangular barns of equal area and height of posts. + +TABLE 1A.--A COMPARISON OF THE COST OF MATERIAL IN ROUND AND RECTANGULAR +BARNS OF THE SAME AREA, _Not Including_ Foundation And Silos. + + A: Framing lumber, + B: Sheathing, siding, and flooring, + C: Shingles, + D: Bolts, + E: Total cost of lumber, + F: Content, cubic feet, + + ==+=====================+=========================================== + | | Rectangular barn, 36 x 78-1/2 ft. + | Round barn, +---------------------+--------------------- + | 60 feet in diameter | Plank frame | Mortise frame + --+---------------------+---------------------+--------------------- + A | 13,976 ft. @ $25 | 19,833 ft. @ $25 | 29,074 ft. @ $25 + | = $349.40 | = $495.83 | = $726.85 + B | 12,971 ft. @ $22 | 15,355 ft. @ $22 | 15,355 ft. @ $22 + | = 285.36 | = 337.81 | = 337.81 + C | 44,000 @ $3.75 | 45,000 @ $3.75 | 45,000 @ $3.75 + | = 165.00 | = 168.75 | = 168.75 + D | | 20.88 | + --+---------------------+---------------------+--------------------- + E | =$799.76=| =$1023.27=| =$1233.41= + ==+=====================+=====================+===================== + F | =117,669= | =117,138= | =117,138= + ==+=====================+=====================+===================== + + +TABLE 1B. + + A: Framing lumber, + B: Sheathing, siding, and flooring, + C: Shingles, + D: Bolts, + E: Total cost of lumber, + F: Content, cubic feet, + + ==+=====================+=========================================== + | | Rectangular barn, 36 x 176-3/4 ft. + | Round barn, +---------------------+--------------------- + | 90 feet in diameter | Plank frame | Mortise frame + --+---------------------+---------------------+--------------------- + A | 30,899 ft. @ $25 | 38,815 ft. @ $25 | 59,481 ft. @$25 + | = $772.48 | = $970.38 | = $1487.03 + B | 22,375 ft. @ $22 | 28,547 ft. @ $22 | 28,547 ft. @ $22 + | = 492.25 | = 628.03 | = 628.03 + C | 97,000 @ $3.75 | 102,000 @ $3.75 | 102,000 @ $3.75 + | = 363.75 | = 382.50 | = 382.50 + D | | 26.76 | + --+---------------------+---------------------+--------------------- + E | =$1628.48= | =$2007.67= | =$2497.56= + ==+=====================+=====================+===================== + F | =322,952= | =270,570= | =270,570= + ==+=====================+=====================+===================== + + +ROUND AND RECTANGULAR BARNS COMPARED + +In comparing the 60-foot round barn with a rectangular barn of the same +area, the two barns should afford the cows the same amount of space on +the platform. Allowing each cow in the 60-foot round barn 3 feet 6 +inches in width at the rear of the platform, it will accommodate 40 cows +and leave space for two passage ways. But in a rectangular barn, only 3 +feet 4 inches of platform space need be allowed for each cow, and the +78-1/2 foot barn, with two 3-foot passage ways across it for convenience +in feeding, will accommodate 42 cows. While the rectangular barn has +stall room for two more cows, the round barn contains space in the +center for a silo 18 feet in diameter. + +The floor space and cubical content of the round barn 60 feet in +diameter, and the rectangular barn compared with it in these tables, are +practically the same, and the barns are therefore directly comparable. +This being true, the percentages which were figured from the complete +bills of material for these barns show the exact saving in lumber on the +60-foot round barn over the plank and mortise frame rectangular barns +36 x 78-1/2 feet. The lumber bills of the rectangular barns show an +increase in cost of 28 percent for the plank frame and 54 percent for +the mortise frame. The round barn, 60 feet in diameter, contains +188-1/2, and the rectangular barn 225 lineal feet of wall. The +rectangular barn has, therefore, 22 percent more lineal feet of outside +barn wall, requiring a proportional increase in both paint and +foundation. + +The 176-3/4-foot rectangular barn would hold 100 cows, allowing each cow +3 feet 4 inches in width and providing for 3 passage ways of 3 feet each +across the barn. + +The 90-foot round barn would hold 100 cows in two rows headed together, +65 of which would be in the outer circle, and have 3 feet 6 inches each +in width at the gutter. This leaves sufficient room for feed alleys and +walks, and two passage ways, one three feet and the other seven feet +wide for the manure and feed carriers. All of this is outside of a +central space for a silo 20 feet in diameter and 71 feet high, with a +capacity for 620 tons of silage, and in the mow there would still be an +excess, above the capacity of the rectangular barn, of 33,000 cubic +feet, which would hold 66 tons of hay, or as much as the entire mow of +a barn 32 x 36 feet with 20-foot posts. + +TABLE 2A.--A COMPARISON OF THE COST OF MATERIAL IN ROUND AND RECTANGULAR +BARNS, _Including_ FOUNDATION AND SILOS. + + ========================+=============+============================= + | Round barn, | Rectangular barn, + | 60 feet in | 36 x 78-1/2 ft. + | diameter +-------------+--------------- + | | Plank frame | Mortise frame + ------------------------+-------------+-------------+--------------- + Lumber in barn, | $799.76 | $1023.27 | $1233.41 + Material in foundation, | 86.89 | 105.90 | 105.90 + Material in silo, | 159.01 | 295.26 | 295.26 + ------------------------+-------------+-------------+--------------- + Total cost of material | | | + in barn, | =$1045.66= | =$1424.43= | =$1634.57= + ========================+=============+=============+=============== + Actual money saved, | | =$378.77= | =$588.91= + ------------------------+-------------+-------------+--------------- + Proportional cost, | =100%= | =136%= | =156%= + ========================+=============+=============+=============== + + +TABLE 2B. + + ========================+=============+============================= + | Round barn, | Rectangular barn, + | 90 feet in | 36 x 176-3/4 ft. + | diameter +-------------+--------------- + | | Plank frame | Mortise frame + ------------------------+-------------+-------------+--------------- + Lumber in barn, | $1628.48 | $2007.67 | $2497.56 + Material in foundation, | 130.35 | 196.80 | 196.80 + Material in silo, | 265.00 | 513.52 | 513.52 + ------------------------+-------------+-------------+--------------- + Total cost of material | | | + in barn, | =$2023.83= | =$2717.99= | =$3207.88= + ========================+=============+=============+=============== + Actual money saved, | | =$694.16= | =$1184.05= + ------------------------+-------------+-------------+--------------- + Proportional cost, | =100%= | =134%= | =158%= + ========================+=============+=============+=============== + + +The square feet of floor space in the round barn 90 feet in diameter and +rectangular barn 36 x 176-3/4 feet are the same, but the cubical content +of the former is more than that of the latter. The increase in the +lumber bill is 23 percent in the plank frame and 53 percent in the +mortise frame barn. The round barn 90 feet in diameter contains 283 and +the rectangular barn 426 lineal feet of wall. The rectangular barn has, +therefore, 50 percent more lineal feet of outside barn wall, requiring a +proportional increase in both paint and foundation. + +The smaller surface on the outside wall of the round barn requires less +paint and makes a proportional saving in keeping the round barn painted +in after years. + + +ROUND AND RECTANGULAR BARNS, _Including Silos_, COMPARED + +Owing to the fact that a silo is a necessity for the most economical +production of milk, a barn is not complete for a dairyman's purpose +unless it includes a silo with capacity to store sufficient silage for +the herd. In the case of the round barn, the silo is most economically +built inside, but in the rectangular form would cause a waste of space, +and for that reason is best erected outside. Therefore, in comparing a +round dairy barn with a rectangular dairy barn, silos should be +included. + +In figuring the cost of materials in the silos for the round and +rectangular barns, the capacity needed in each case was determined in +the following manner: Allowing 40 pounds of silage per cow per day for 7 +winter months and 25 pounds per cow per day for 3 months during the +summer, would require for 40 cows 220 tons; then allowing one-eighth for +waste would make the silage requirement 248 tons. As the silo in the +round barn 60 feet in diameter is 53 feet deep, it would need to be only +16 feet in diameter to hold 250 tons. This diameter is sufficiently +small to allow summer feeding without waste. To erect a silo outside of +a barn, with sufficient stability to stand well, the height above ground +should not be much more than twice the diameter, and in order to avoid +waste for summer feeding, the diameter should not be greater than 16 +feet for a herd of 40 cows. In order that a deep enough layer of silage +can be fed off each day during the summer to avoid waste, it is evident +that to store 250 tons of silage outside the barn, two silos would be +required. One of these should be 16 feet in diameter and 36 feet deep, +holding 154 tons, and the other 13 feet in diameter and 36 feet deep, +holding 102 tons, making a total silo capacity of 256 tons. + +As the large barns hold 100 cows, the same allowance of silage per cow +for the season would require silo capacity for 620 tons. As the silo in +the round barn 90 feet in diameter would be 71 feet deep, it would need +to be only 20 feet in diameter to hold 620 tons. To store 620 tons of +silage in silos built outside the rectangular barn would require two +silos, each 20 feet in diameter and 44 feet deep.[B] These are the sizes +on which the figures for cost of silos of the Gurler type, given in +Tables 2A and 2B, were used. + + [B] Since the deeper the silo the more firmly the silage + packs, one silo 71 feet deep will hold as much as two silos + of the same diameter and 44 feet deep. + +[Illustration: FIG. 10. INTERIOR OF COW STABLE, SHOWING WATER TROUGH +WITH FLOAT VALVE, SALT BOX, AND DOOR INTO DAIRY.] + +The table (page 12) is the final summing up of the cost of all the +material for the completed dairy barns, with silos, and shows a saving +of from 34 to 58 percent in favor of the round barn and silo, or an +actual money saving in this case of from $379 to $1184, depending upon +the size and construction of the barns. + +Thoughtlessly, men go on building rectangular barns, but what would this +reckless disregard of a possible saving of 34 to 58 percent mean in a +year's business on the farm? Some illustrations may help us to +understand what this money saved in building a round barn really amounts +to, and its convenience is also a great saving. If the dairyman +discarded the idea of a rectangular barn and built a round barn +instead, he could take the money thus saved and buy one of the best +pure-bred sires for his herd, and also three to ten pure-bred heifers or +fine grade cows. Either of these purchases might double the profit of +the herd. Or, this saving, properly applied, would purchase many +labor-saving devices which would make life less of a drudgery on many +dairy farms. Is not such a saving worth while? + +[Illustration: FIG. 11. COW COMFORT IN A ROUND BARN.] + +When the comparative cost and merit of two constructions are known, it +is a poor financier who will pay extra for the one which is inferior. If +a man received bids from contractors for a building, he would be a +foolish man who would accept one which is from 34 to 58 percent higher +than the lowest bidder, especially when he knew the lowest bidder would +put up the most convenient and substantial building. + + + + +DISADVANTAGES OF THE ROUND DAIRY BARN + + +The disadvantages of the round dairy barn are, that it cannot be +enlarged by building on as readily as can the rectangular form, but as +the round barn may be built higher to the eaves than a rectangular barn +36 feet wide, provision can be made for the growth of the herd by +building so as to put cows in the second story and still leave +sufficient mow room for hay. + +The objection is frequently raised that a round barn is difficult to +light. This difficulty is entirely overcome in a barn 90 feet or less in +diameter, if a sufficient number of properly spaced windows are used. +See Figs. 4 and 30. With the same number of windows, the light is more +evenly distributed in a round barn and the sun can shine directly into +some portion at all hours of the day during the winter. + +[Illustration: FIG. 12. FIRST STORY WALL, AND FOUNDATION FOR SILO, FEED +ALLEY, AND MANGER; SILL IN PLACE, READY FOR JOISTS AND STUDS.] + +The objection has been raised that rectangular objects cannot be placed +in a circle without a waste of space, but this does not apply to a dairy +barn, as the storage of hay and grain depends upon cubical content, +alone, and silos should always be circular, no matter where built. Cows, +when lying down, are decidedly wedge-shaped, requiring much less space +in front than behind. The objection may be raised, with round barns +large enough for two rows of cows, that the row headed out does not use +the space as economically as in the rectangular form, because a cow +needs more width at the rear of the platform than at the manger. Where +there are two rows of cows, the inner row is usually headed out, and as +only about one-third of the cows are in this row, this loss of space is +counterbalanced by the large number of cows in the outer circle using +the space more economically than they do in the rectangular barn. + +Box stalls cannot be as conveniently arranged, but in a one-row barn, +gates hung on the outside and swung around to the manger, form stalls +for cows at freshening time, and in a barn with two rows, box stalls can +be arranged in the inner circle. + + + + +HOW THE ROUND BARN AT THE UNIVERSITY WAS BUILT + + +The barn is located on the side of a hill, sloping gently to the south +and east. With this location, it was an advantage to excavate 5 feet +deep on the northwest and run out to the surface of the ground on the +southeast. + +[Illustration: FIG. 13. SHOWING TEMPORARY BRACING TO HOLD STUDS IN PLACE +WHILE SHIP LAP CEILING IS NAILED ON.] + +The footing for the foundation is 18 inches wide. A ten-inch brick wall +was carried up nine feet above the stable floor. This wall contains a +2-inch air space to prevent moisture from condensing on the inner wall +and making the barn damp. This is an important point, as barns with a +solid stone or brick wall are very objectionable on account of dampness. +It has been proven by two years' use that this difficulty is entirely +obviated by the air space in the wall. + +The foundation for the manger and feed alley is built up 2 feet above +the stable floor. The foundation for the silo extends 4 feet below the +stable floor and is continued 9 inches above the floor in the feed +alley. This silo wall, together with the foundation under the manger, +forms the foundation for the center supports of the barn. Fig. 12 shows +the foundation completed. + +The silo, which is the Gurler type, was then started and carried up with +the barn. It was built by placing 2 x 4 studs around the circle, one +foot on centers, and ceiling inside with 1/2 x 6-inch lumber. This +1/2-inch lumber was obtained by re-sawing 1 x 6 yellow pine fencing. +Common lath were then put on horizontally in the regular way inside, +without furring out, and plastered with rich cement plaster. + +The sill of the barn is 6 x 6, made up of 1 x 6s, and built on top of +the wall. Building it up in this manner makes a stronger sill than can +be obtained in any other way, as it forms a continuous hoop around the +barn. + +[Illustration: FIG. 14. SHOWING HEIGHT AND CONSTRUCTION OF SILO, SIDING +COMPLETED, AND FOUR MAIN RAFTERS IN PLACE.] + +The joists are 2 x 12s notched 6 inches to fit the sill, so that the +outer ends rest on both the sill and the brick wall. The outer span of +joists is 14 feet and the inner ends of these joists rest on a similar +sill built of 1 x 6s on top of the 4 x 4 supports at the stanchions. The +inner span of joists, between the stanchions and the silo, is 8 feet, +the outer end resting on the sill over the stanchions, and the inner end +on a 1-1/2 x 6-inch band, made up of three 1/2 x 6-inch pieces, running +around the outside of the silo. These joists are placed 2-1/2 feet apart +at the outside of the barn, and half as many joists are used in the +inner span, making the joists at the silo one foot apart. The number of +joists under the driveways are doubled, being only 1 foot and 3 inches +apart at the outside of the barn. + +[Illustration: FIG. 15. SHOWING ALL RAFTERS IN PLACE AND METHOD OF +SHEATHING ROOF.] + +The studs, which are 2 x 6s, 20 feet long, were then placed on the sill, +about 2 feet 6 inches apart, being as evenly spaced between the windows +as possible, and temporarily braced, as shown in Fig. 13, until the +8-inch ship lap ceiling could be nailed on the outside. This was carried +up 5 feet to the second scaffold, and then covered to this height with +shingles laid 5 inches to the weather. The scaffolding was then moved up +and this process repeated until the siding was completed. The plate, +made up of five 1 x 4s, was then built in the notch in the top of the +studs shown in Fig. 13. + +[Illustration: FIG. 16. SHOWING HEIGHT OF SILO, CAPACITY OF BARN, AND +CONSTRUCTION OF ROOF.] + +The silo was completed, as before described. The rafters, which were +framed on the ground, were then erected, as shown in Fig. 14, the first +eight going to the center of the roof, and the remaining ones were cut +to rest on the plate of the silo. There are 64 framed rafters, and these +are the only ones in the upper section of the roof. At the break in the +roof, a header is cut in between the framed rafters, and in the lower +section a rafter is placed between these, thus making twice as many +rafters in the lower section of the roof as in the upper section. After +the rafters were all in place and temporarily braced, the 1 x 2-inch +sheathing was put on, as shown in Fig. 15, and the shingles, which were +the best 5/2 red cedar, were laid 5 inches to the weather on the lower +section of the roof, and 4 inches to the weather on the upper section, +as this had less pitch. No chalk line was necessary, as the shingles +were laid by the sheathing. + +[Illustration: FIG. 17. SHOWING ARRANGEMENT OF JOISTS AND HOW THE FLOOR +IS LAID.] + +The floor was made of 1 x 8 ship lap, laid in four directions, as shown +in Fig. 17. In the driveway an extra layer of ship lap was used, making +this portion of the floor 2 inches thick. + +The doorways in the second story are 14 feet wide, and in the lower +story 12 feet. These openings are closed by two sliding doors, each door +being made of two sections, hinged together so as to follow the circular +wall of the barn in opening. + +The cow stable is on the ground floor, and well lighted by 16 windows +having twelve 9 x 12 lights each. There are also six windows in the +doors. The windows are placed just below the ceiling and admit an +abundance of sunshine at all times of the day, which is one of the +essentials of a good dairy barn. + +[Illustration: FIG. 18. SHOWING PRESENT ARRANGEMENT OF COW STABLE. THERE +ARE STANCHIONS AND MANGERS FOR 28 COWS, AND 2200 SQ. FT. OF FLOOR SPACE +IN WHICH THE COWS CAN RUN LOOSE. THE GATES ARE SWUNG INTO THE PRESENT +POSITION WHEN BOX STALLS ARE NEEDED.] + +The floor, back of the manger, is of clay, except at the door, where a +small portion is covered with cement. The cows run loose except at +feeding and milking time, when they are placed in rigid stanchions. It +must be distinctly understood that rigid stanchions are strongly +condemned as a cow tie, where cows are to remain in them all night, but +as they are here used merely to hold the cow during milking, they are +both economical and convenient. + +[Illustration: FIG. 19. SHOWING CROSS SECTION OF 60-FOOT ROUND BARN.] + +[Illustration: FIG. 20. CLEANING OUT COW STABLE WITH THREE-HORSE MANURE +SPREADER.] + +[Illustration: FIG. 21. COWS IN STANCHION AT MILKING TIME.] + +Running cows loose in this manner is an excellent method, where bedding +is abundant and sufficient space is available, as the cows are more +comfortable, and all fertility is saved. There is no waste from +leaching, as when the manure lies exposed to the weather. This method +saves the labor of cleaning the stable, as the manure is loaded into the +spreader and hauled directly upon the land whenever convenient, and the +land is in the best condition to receive it.[C] + + [C] For a more detailed discussion of the advantages of + keeping cows in this manner, see Illinois Agricultural + Experiment Station Circular No. 93. + +Three gates are hung on posts at the outside wall, and when box stalls +are needed, these are swung around to the manger, as shown in Fig. 18. +The south door in the cow stable can be closed by slatted gates, thus +affording an abundance of fresh air and sunshine on nice days, without +letting the cows out of the barn. + + +SYSTEM OF VENTILATION + +[Illustration: FIG. 21. CONTINUED.] + +The system of ventilation is the "King." To economize space and lumber, +the hay chute is used for a ventilator. This chute, which extends to the +cupola, is 2-1/4 x 3-1/2 feet, having a cross section area of 8 sq. ft., +which, with a good draft, is sufficient for 40 cows. In order that this +combination of ventilator and hay chute prove practical, doors thru +which the hay could be thrust were placed at intervals in the side of +the chute. These doors are hinged at the top, opening in, and close +immediately after the hay drops, thus maintaining a closed ventilator +chute. The air is drawn in at the bottom, the amount being regulated by +means of a sliding door in the side. As this chute is 50 feet high, it +creates a strong suction. + + +THE MILK ROOM + +To economize space, the milk room, 12 x 16 feet, is located under the +north driveway. The brick walls under the drive form the sides of this +room, and the floor of the drive, which is made of 2 x 6s grooved on +both edges, forms the roof. The grooves in the flooring were filled with +white lead, and a wooden strip, fitted to fill the grooves of both +planks, was driven in, forming a water-tight floor. This floor was +covered with hot tar and sand 1/2 inch thick. The milk room is plastered +on the inside, the plaster being applied directly to the brick walls, +excepting in the case of the ceiling, which is lathed. The floor and +cooling tank are of cement. The passage from the barn to the milk room +is thru a small hallway, which is open to the outside, thus preventing +the stable air getting into the milk room. + +[Illustration: FIG. 22. FEED ALLEY, SHOWING COMBINED HAY CHUTE AND +VENTILATOR. A DOOR ON THE SIDE WHICH IS HINGED AT THE BOTTOM, 3 FEET +FROM THE FLOOR, IS LET IN TOWARD THE SILO, SLIDING THE HAY ONTO THE +FLOOR. IN HOT WEATHER THIS OPENING TAKES THE HEAT OUT OF THE BARN; +DURING THE WINTER THIS DOOR IS KEPT CLOSED AND THE VENTILATION IS +REGULATED BY RAISING THE SLIDE, AS SHOWN IN THE CUT.] + + +BARN SATISFACTORY + +This round dairy barn above described has been in use for over two years +at the University of Illinois, and has given entire satisfaction. + +[Illustration: FIG. 23. NORTHEAST VIEW, SHOWING DAIRY UNDER DRIVEWAY. +THE BARN IS ON THE SAME SCALE AS THE DRAWING ON PAGE 28.] + +[Illustration: FIG. 24. INTERIOR OF DAIRY; COOLING TANK ON LEFT.] + + +RE-ARRANGEMENT OF BARN TO ACCOMMODATE 40 COWS + +If it is desired to keep cows in stalls in a round barn of this size, +the circular manger can be enlarged to 38 feet in diameter, which gives +room for forty cows, as shown in Fig. 25, and the silo, to hold +sufficient silage to feed the year round, enlarged to 18 feet in +diameter. The present mow room is sufficient to store enough hay and +bedding for this number of cows. + +The barn on the Twenty-acre Demonstration Dairy Farm was built this +large, as it was thought it might be desired at some future time to +increase the size of the farm and herd, and the barn could easily be +changed to accommodate a larger herd by simply enlarging the silo, +without rebuilding the barn. + +[Illustration: FIG. 25. SHOWING HOW THIS 60-FOOT BARN MAY BE ARRANGED TO +ACCOMMODATE 40 COWS IN STALLS. TO SUPPLY THIS SIZED HERD AND THE +NECESSARY YOUNG STOCK WITH SILAGE FOR EIGHT MONTHS WOULD REQUIRE A +370-TON SILO, OR ONE 18 FEET IN DIAMETER AND 56 FEET DEEP; WITH A +SEVEN-FOOT FEED ALLEY AND A 2-1/2-FOOT MANGER, THE CIRCLE AT THE +STANCHIONS WOULD BE 38 FEET IN DIAMETER, OR 119-1/3 FEET IN +CIRCUMFERENCE; ALLOWING 4-1/4 FEET FOR TWO PASSAGE WAYS, THE STALLS +WOULD BE 2 FEET 10-1/2 INCHES WIDE AT THE STANCHION, AND 3 FEET 6 INCHES +AT THE DROP.] + + +ITEMIZED COST OF THIS ROUND BARN + + Excavating, foundation, and first story brick wall $904.00 + + Lumber: + + 149 pieces, 1 x 4 x 16 Y. P. + 31 " 1 x 4 x 14 Cypress + 16 " 1 x 4 x 12 " + 165 " 1 x 6 x 16 Y. P. + 17 " 1 x 6 x 14 " + 226 " 2 x 4 x 12 " + 20 " 2 x 4 x 16 " + 6 " 2 x 4 x 14 " + 15 " 4 x 4 x 14 " + 120 " 2 x 12 x 16 " + 23 " 2 x 12 x 14 " + 100 " 2 x 6 x 20 " + 144 " 2 x 6 x 16 " + 67 " 2 x 6 x 18 " + 4 " 2 x 6 x 26 " + 60 " 2 x 6 x 12 " + 30 " 2 x 6 x 22 " + 4 " 2 x 6 x 24 " + 6 " 2 x 8 x 10 " + 9 " 2 x 8 x 16 " + 4 " 2 x 10 x 14 " + 11 " 2 x 10 x 12 " + 1 " 2 x 10 x 22 " + 1 " 1 x 10 x 12 " + 1 " 1 x 10 x 14 Cypress + 2 " 1 x 12 x 14 " + 22 " 1-1/8 x 8 x 10 Cyp. S2S + 2 " 1 x 1-1/8 x 12 x 14 " + 2 " 1 x 1-1/8 x 12 x 16 " + 6000 feet of 8-inch ship lap + 3150 feet of 10-inch ship lap + 71 M 5/2 red cedar shingles + 165 Lineal feet of 2-inch Cr. molding + 240 Lineal feet of Cr. molding + 270 feet of 4-inch Y. P. S1S + 4000 feet of 6-inch rough pine + 62 feet of 3/8-inch Y. P. Ceiling + 850 feet of 6-inch No. 1 flooring + 230 feet of 6-inch fence flooring + 56 lineal feet of 1/2 x 3-inch battening + 32 lineal feet of lattice + 444 lineal feet of 4-inch cypress + 3 10-foot cedar posts + Total cost of lumber $1,313.63 + + Mill work: + Window sash and doors $270.00 + Window and door frames 71.00 + Sawing lumber for silo, roof, bridge and stanchions 29.78 + Cost of hardware 96.57 + + Carpenter work: + Head carpenter 518 hrs. @ 40c = $207.20 + Carpenters 1057 hrs. @ 35c = 369.95 + Common labor 429 hrs. @ 20c = 85.80 + ------- + Total cost for carpenter work 662.95 + + Tiling around barn and silo, sewer from dairy room, + retaining wall, cement floor in alley, dairy, + doorway of barn, and steps and tanks 128.54 + Plastering dairy room and inside of silo 104.60 + Painting 89.54 + -------- + Total cost of barn $3670.61 + + +[Illustration: FIG. 26. BARN NO. 2. 80 FEET IN DIAMETER; ENGINE ROOM IN +FOREGROUND.] + +The cost of this barn, if built on the ordinary dairy farm, could be +materially reduced without shortening the life of the barn. Owing to the +conditions under which this barn was built, it was necessary to pay for +hauling all material to the farm, two and one-half miles from town. All +of the labor had to be hired, and as it was necessary for the men to +board themselves the wages paid were proportionately higher. The farmer +usually does the excavating and hauls the brick, sand, and lumber with +his own teams, tends the mason, and does quite an amount of the rough +work with his own help, besides boarding the men, all of which would +greatly reduce the cost. The construction could also be cheapened by +using drop siding to cover the outside, instead of shingles, which in +this case were used over ship lap on the side walls to improve the +appearance. This barn could be still further cheapened by putting hoops, +five feet apart, around the studs, and covering with common 1 x 12 +boards, put on vertically, as is done in some cases. A saving could also +be made on the mill work and large doors by having the carpenters make +these plainer and leave the windows out of them. + +Anyone wishing to build a round barn can get local bids on the lumber +bill, and determine approximately the cost in his locality. This will +vary with both the location and the year. + + + + +OTHER ROUND DAIRY BARNS + + +BARN NO. 2 + +Built 1897. + +Diameter, 80 feet. + +Capacity, 75 cows in 2 rows, tails together, 51 head in outer circle, 24 +head in inner circle. + +[Illustration: FIG. 27. INTERIOR OF BARN NO. 2. SHOWING TWO ROWS OF +STANCHIONS AND DRIVE BEHIND COWS WHICH IS USED IN CLEANING BARN; SILO ON +RIGHT.] + +Cost, $1800. + +Studs, 2 x 6s, placed 2-1/2 feet on center. + +Supports, two 2 x 6s in each stanchion. + +Joists, main span 3 x 12s, 20 feet long, placed 14 inches on center. +Short spans over feed alleys, 2 x 10s. + +Plate, 1 x 10-inch boards sprung around near top of studs. + +Roof supports, 6 x 6s placed 12 feet apart. Purline plate rests on these +posts and consists of 1 x 8s sprung to the circle. + +Siding, 8-inch, put on horizontally, first story ceiled inside. + +To clean out, a wagon is driven around between the two rows of cows. + +The chief objection to this barn is insufficient light in the cow +stable. + +This barn and No. 3 are approximately the same in construction, and are +more substantially built than barns No. 4 and 5. + +[Illustration: FIG. 28. ARRANGEMENT OF COW STABLE IN BARN NO. 2; TWO +ROWS OF COWS TAILED TOGETHER. THE BARN IS CLEANED BY DRIVING AROUND +BEHIND THE COWS.] + +[Illustration: FIG. 29. BARN NO. 3. 80 FEET IN DIAMETER.] + + +BARN NO. 4 + +Built in 1900. + +Diameter, 90 feet. + +Capacity, 105 cows, two rows heading together. + +Cost, $3000. + +Foundation, width at base and top, 18 inches; depth in ground, 20 +inches, (not sufficient). + +Sills, 2 x 8s, sawed in short lengths, and placed flatwise. + +Studding, 20-foot 2 x 8s, placed 3 feet on center and toenailed to sill. + +Supports, first story 4 x 4s placed between stanchions in each row, +making two rows of supports between the outside wall and the silo; 4 x +4s cut to a circle placed on top of these supports. The outside span, +over cows, is 13 feet 6 inches; middle span, over feed alley, 6 feet 8 +inches, and inside span, over cows, 13 feet. + +Joists, 2 x 8s placed 3 feet apart at studs on outside wall. There are +as many joists in center of barn as at the outside. + +Supports, second-story, consist of one row of posts running around at a +point immediately under the break in the roof. These are 16 feet apart +and are made of three 2 x 8s kept 2 inches apart by horizontal braces +which run from studding near the eave thru these posts to studding in +silo. See Fig. 31. + +Plate, rafter is set on top of each stud, and no plate is used. + +Rafters, 2 x 6s resting on studs at outside and on circular plate at +break in roof. + +[Illustration: FIG. 30. BARN NO. 4. 90 FEET IN DIAMETER; ONE OF THE FEW +DAIRY BARNS WITH SUFFICIENT LIGHT; SAME SCALE AS DRAWING ON PAGE 37.] + +[Illustration: FIG. 31. SILO IN CENTER OF BARN NO. 4; UPPER PORTION IN +HAY LOFT. LOWER PORTION IN COW STABLE.] + +Siding, 8-inch drop siding, put on horizontally, nailed with 10d nails. +Ends holding well. + +Windows, 12 light, 10 x 12 glass; one window every six feet. This gives +an abundance of light in the center of the barn. + +Doors, built on circle; (not satisfactory). + +Silo, round; diameter, 24 feet over all; height, 53 feet, exclusive of +12-foot space for water tank on top; capacity, 500 tons. Studs of silo, +2 x 4s placed 12 inches on center. Ceiled inside of studs with two +thicknesses of half-inch lumber with paper between. + +[Illustration: FIG. 32. INTERIOR OF BARN NO. 4, SHOWING STALLS AND FEED +ALLEY.] + +Remarks: Considering its size, the construction of this barn is +apparently too light to be substantial, as the joists and studs are too +small and too far apart, yet it has stood for nine years with no more +evidence of wear than is common with any barn. + +Were the owner to build again he would place the studs only 2-1/2 feet +apart and use 2 x 12 joists, 2-1/2 feet apart at the outside wall. He +would also use cement plaster on inside of silo. + +The owner says it would have cost him as much to have built a +rectangular barn without the 500-ton silo, and containing 1300 sq. ft. +less floor space. In other words, he gained a 500-ton silo and 1300 sq. +ft. of floor space, besides an immense amount of mow room, by building a +circular barn. + +[Illustration: FIG. 33. ARRANGEMENT OF COW STABLE IN BARN NO. 4, 90 FEET +IN DIAMETER; TWO ROWS OF COWS HEADED TOGETHER.] + + +BARN NO. 5 + +Built in 1906. + +Diameter, 100 feet. + +Capacity, 115 cows. + +Cost, $3400. + +Studding, 16-foot 2 x 6s, placed 3 feet on centers. + +Supports, 3 rows 4 x 4s. + +Joists, 2 x 10s, placed 3 feet on centers. Hemlock and yellow pine. + +Floor, laid in eight directions. + +Rafters, 2 x 6s spiked to studs. A band of two 1 x 6s is placed around +the studs just below the rafters, and helps support the rafters. + +Supports for roof. There are three purline plates. Two of these are +supported by posts, the other by braces running out from the silo. The +roof is straight from eaves to peak. The bracing is similar to that of +barn No. 4. + +Silo, 18 feet in diameter, 56 feet deep, 2 feet in ground. Capacity, 350 +tons. + +[Illustration: FIG. 34. BARN 92 FEET IN DIAMETER; TWO ROWS OF COWS +HEADED TOGETHER; SILO IN CENTER.] + +[Illustration: FIG. 35. VIEW OF 70-FOOT SELF-SUPPORTING ROOF ON BARN +SHOWN IN FIG. 36; NOTE HOOPS ON STUDS IN RIGHT FOREGROUND.] + +[Illustration: FIG. 36. BARN 70 FEET IN DIAMETER; FRAME HOOPED FOR +PERPENDICULAR SIDING; LOWER SECTION SIDED.] + + +THE SMALL DAIRYMAN'S BARN + +[Illustration: FIG. 37. BARN 40 FEET IN DIAMETER.] + +[Illustration: FIG. 38. BARN 48 FEET IN DIAMETER, 16-FOOT POSTS; NOTE +METHOD OF TAKING HAY INTO SMALL ROUND BARN.] + +The round barns previously described do not meet the needs of the man +with only a few cows. He usually wants a general-purpose barn. The +circular form can be made satisfactory for this purpose if proper +attention is given to the plan. It is necessary that the cow stable be +distinctly separated from all other stock by a tight wall. Round barns +with this arrangement are giving satisfaction in Illinois at the present +time. + +[Illustration: FIG. 39. SHOWING CONSTRUCTION OF BARN IN FIG. 40. HOOPS +IN PLACE READY FOR PERPENDICULAR SIDING; ROOF SHEATHED FOR SHINGLES.] + +[Illustration: FIG. 40. BARN 102 FEET IN DIAMETER AND 85 FEET HIGH.] + + + + +DISADVANTAGES OF THE POLYGONAL BARN. + + +A polygonal barn has the disadvantages of both the rectangular and the +round barn, and is less stable than either. It must necessarily have a +heavy frame, which is expensive, and as the siding cannot run around the +corners, it is very difficult to tie the different sides together +sufficiently to prevent the barn being racked by the wind. + + +BARN NO. 6 + +16-sided. + +Built, 1888. + +[Illustration: FIG. 41. BARN NO. 6; 85 FEET IN DIAMETER; SAME SCALE AS +DRAWING ON OPPOSITE PAGE.] + +Diameter, 85 feet. + +Height, 26-foot posts on 9-foot wall. + +Capacity, 88 cows; 350 tons of hay. + +Foundation and first story, cement wall 9 feet above cement floor. + +Supports, 4 x 8s, placed just back of stanchions, 3 feet on center. + +Studs, 2 x 10s, 26 feet long, placed 2-1/2 feet on center. + +Joists 3 x 12s, 20 feet long, 14 inches on center for main span. + +Rafters, self-supporting. Sheathed with 1 x 6s with no space between. +This roof has a purline plate thrown in the gambrel. The plate is +supported only by the braces which tie the joints. + +[Illustration: FIG. 42. ARRANGEMENT OF COW STABLE IN BARN NO. 6.] + +The barn has been racked three times by the wind, replumbed and heavy +iron rods put in to brace it, yet it is out of plumb at the present +time. + + + + +CONCLUSIONS + + +In summing up the data given in this bulletin, it is obvious that the +advantages of the round barn are convenience, strength, and cheapness. + +The round barn is the more convenient, because of the unobstructed mow, +which reduces the labor required in mowing hay, and because of the +greater ease and fewer steps with which the feed can be gotten to the +cows, owing to the central location of the supply. + +The circular construction is the strongest because advantage is taken of +the lineal strength of the lumber. All exposed surfaces are circular, +and withstand greater wind pressure, as the wind can get no direct hold, +as on the sides or gable ends of a rectangular barn. + +In round numbers, rectangular barns require, according to their +construction, from 34 to 58 percent more in cost of material than round +barns with the same floor area and built of the same grade of material. + + * * * * * + +TRANSCRIBER NOTES: + + Punctuation has been normalized without note. + + Hyphenation of words has been changed to be more consistent + throughout the text. + + Page 6: "betwen" changed to "between" (midway between the silo and + the outside wall). + + + + + +End of the Project Gutenberg EBook of Economy of the Round Dairy Barn, by +Wilber John Fraser + +*** END OF THIS PROJECT GUTENBERG EBOOK ECONOMY OF THE ROUND DAIRY BARN *** + +***** This file should be named 38321.txt or 38321.zip ***** +This and all associated files of various formats will be found in: + http://www.gutenberg.org/3/8/3/2/38321/ + +Produced by Bryan Ness, Pat McCoy and the Online Distributed +Proofreading Team at http://www.pgdp.net (This file was +produced from images generously made available by The +Internet Archive/American Libraries.) + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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