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diff --git a/.gitattributes b/.gitattributes new file mode 100644 index 0000000..6833f05 --- /dev/null +++ b/.gitattributes @@ -0,0 +1,3 @@ +* text=auto +*.txt text +*.md text diff --git a/18748-8.txt b/18748-8.txt new file mode 100644 index 0000000..ba5a387 --- /dev/null +++ b/18748-8.txt @@ -0,0 +1,1075 @@ +The Project Gutenberg EBook of Transactions of the American Society of +Civil Engineers, Vol. LXX, Dec. 1910, by A. Kempkey + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Transactions of the American Society of Civil Engineers, Vol. LXX, Dec. 1910 + A Concrete Water Tower, Paper No. 1173 + +Author: A. Kempkey + +Release Date: July 3, 2006 [EBook #18748] + +Language: English + +Character set encoding: ISO-8859-1 + +*** START OF THIS PROJECT GUTENBERG EBOOK AMERICAN SOCIETY OF CIVIL ENGINEERS *** + + + + +Produced by Juliet Sutherland, Sigal Alon and the Online +Distributed Proofreading Team at http://www.pgdp.net + + + + + + + + + +AMERICAN SOCIETY OF CIVIL ENGINEERS + +INSTITUTED 1852 + + +TRANSACTIONS + +Paper No. 1173 + + +A CONCRETE WATER TOWER.[A] + +BY A. KEMPKEY, JR., JUN. AM. SOC. C. E.[B] + +WITH DISCUSSION BY MESSRS. MAURICE C. COUCHOT, L. J. MENSCH, +A. H. MARKWART, AND A. KEMPKEY, JR. + + + + +The City of Victoria is situated on the southern end of Vancouver +Island, in the Province of British Columbia, Canada, and is the capital +of the Province. + +In common with all cities of the extreme West, its growth has been very +rapid within the last few years. The population of the city proper, +together with that of the municipality of Oak Bay, immediately adjacent, +is now about 35,000. + +The Victoria water-works are owned by the city and operated under the +direction of a Water Commissioner appointed by the City Council. By +special agreement, water is supplied to Oak Bay in bulk, this +municipality having its own distributing system. + +The rapid increase in population, together with the fact that in recent +years very little had been done toward increasing the water supply, +resulted in the necessity for remodeling the entire system, and there +are very few cities where this would involve as many complex problems or +a greater variety of work. + +Water is drawn from Elk Lake, situated about five miles north of the +city; thence it flows by gravity to the pumping station about four miles +distant, and from there is pumped directly to the consumers. + +The remodeling of the system, as recently completed, provided for: + +1.--Increasing the capacity of Elk Lake by a system of levees. + +2.--Increasing the capacity of the main to the pumping station by +replacing about two miles of the old 16-in., wrought-iron, riveted pipe +with 24-in. riveted steel pipe. + +3.--Increasing the capacity of the pumping station by the installation +of a 4,500,000-gal. pumping engine of the close-connected, +cross-compound, Corliss, crank-and-fly-wheel type. + +4.--The construction of a 20,000,000-gal. concrete-lined distributing +reservoir in the city. + +5.--The entire remodeling of the distributing system, necessitating the +laying of about 1/2 mile each of 18-in. and 27-in. pipe, and about 1 +mile of 24-in. riveted steel pipe; also about 3,000 tons of cast-iron +pipe, varying in size from 4 to 12 in. + +6.--The provision for a high-level service by means of an elevated tank +of approximately 100,000 gal. capacity, water being supplied to the tank +by two electrically-driven triplex pumps, each having a capacity of +100,000 gal. per 24 hours, against a dynamic head of 150 ft., and +arranged to start and stop automatically with a variation of 3 ft. in +the elevation of the water in the tank. These pumps are located about +one mile from the tower, and are controlled by a float-operated +auto-start, in the base of the tower. + +A description of the elevated tank, which is novel in design, with the +reasons for adopting the type of structure used, the method of +construction, and the detailed cost, form the basis of this paper. + +The tower is on the top of the highest hill in the city, in the heart of +the most exclusive residential district, beautiful homes clustering +about its base. The necessity for architectural treatment of the +structure is thus seen to be of prime importance. In fact, the +opposition of the local residents to the ordinary type of elevated tank, +that is, latticed columns supporting a tank with a hemispherical bottom +and a conical roof, rendered its use impossible, although tenders were +invited on such a structure. + +It is believed that under the conditions of location, three types of +structure should be considered: First, an all-steel structure, the +ornamentation being produced by casing in with brick or concrete; +second, a brick-and-steel, or a concrete-and-steel, structure, such as +the one actually erected; third, a typical reinforced concrete +structure. + +Considering only that portion below the tank, the amount of material +required to case in a structure of the first type would be substantially +the same as that used to support the tank in a structure of the second +type. Consequently, the steel substructure, for all practical purposes, +would represent a dead loss, and, therefore, the economy of this type is +open to serious question. + +A tender was received for a reinforced concrete structure identical in +outward appearance with the one built, but, owing to the natural +conservatism of the local residents regarding this type of construction, +it was not acceptable. + +The tower, as built, consists of a hollow cylinder of plain concrete, +109 ft. high, and having an inside diameter of 22 ft. The walls are 10 +in. thick for the first 70 ft. and 6 in. thick for the remaining 39 ft., +and are ornamented with six pilasters (70 ft. high, 3 ft. wide, and 7 +in. thick), a 4-ft. belt, then twelve pilasters (12 ft. high, 18 in. +wide, and 7 in. thick), a cornice, and a parapet wall. + +A steel tank of the ordinary type is embedded in the upper 40 ft. of +this cylinder. To form the bottom of this tank, a plain concrete dome is +thrown across the cylinder at a point about 70 ft. from the base, the +thrust of this dome being taken up by two steel rings, 1/2 in. by 14 in. +and 3/8 in. by 18 in., bedded into the walls of the tower, the latter +ring being riveted to the lower course of the tank. + +The tank is covered with a roof of reinforced concrete, 4 in. thick, +conical in shape, and reinforced with 1/2-in. twisted steel bars. The +design of the structure is clearly shown in Fig. 1. + +The tower is built on out-cropping, solid rock. This rock was roughly +stepped, and a concrete sub-base built. This sub-base consists of a +hollow ring, with an inside diameter of 20 ft., the walls being 5 ft. +thick. It is about 2 ft. high on one side and 7 ft. high on the other, +and forms a level base on which the tower is built. The forms for this +sub-base consist of vertical lagging and circumferential ribs. The +lagging is of double-dressed, 2 by 3-in. segments, and the ribs are of 2 +by 12-in. segments, 6 ft. long, lapping past one another and securely +spiked together to form complete or partial circles. These ribs are 2 +ft. from center to center. + +[Illustration: FIG. 1.--(Full page image) + +WATER TOWER VICTORIA, B.C. WATER-WORKS] + +Similar construction was used to form the taper base of the tower +proper, except, of course, that the radii of the segments forming the +successive ribs decreased with the height of the rib. Tapered lagging +was used, being made by double dressing 2 by 6-in. pieces to 1-3/4 by +5-13/16 in., and ripping on a diagonal, thus making two staves, 3 in. +wide at one end and 2-3/4 in. wide at the other. This tapered lagging +was used again on the 4-ft. belt and cornice forms, the taper being +turned alternately up and down. + +[Illustration: FIG. 2.--FORMS FOR WATER TOWER VICTORIA, B.C.] + +The interior diameter being uniform up to the bottom of the dome, +collapsible forms were used from the beginning. These forms were +constructed in six large sections, 6 ft. high, with one small key +section with wedge piece to facilitate stripping, as shown in Fig. 2. +There were three tiers of these, bolted end to end horizontally and to +each other vertically. + +Above the taper base and except in the 4-ft. belt and cornice, +collapsible forms were used on the outside also. There were six sections +extending from column to column and six column sections, all bolted +together circumferentially and constructed as shown in Fig. 2. Three +tiers of these were also bolted together both vertically and +horizontally. + +Having filled the top tier, the mode of operation was as follows: + +All horizontal bolts in the lower inside and outside forms were removed, +as was also the small key section on the inside; this left each section +suspended to the corresponding one immediately above it by the vertical +bolts before mentioned. It is thus seen that in each case the center +tier performed the double duty of holding the upper tier, which was full +of green concrete, and the sections of the lower tier, until they were +hoisted up and again placed in position to be filled. + +These lower forms were then hoisted by hand--four-part tackles being +used--and placed in position on the top forms, their bottom edges being +carefully set flush with the top edge of the form already in position, +and then bolted to it. On the outside, the column forms, and on the +inside, the wedge and key sections were set last. A 3-lb. plumb-bob on a +fine line was suspended from the inner scaffold and carefully centered +over a point set in the rock at the base. This line was in the exact +center of the tower, and the tops of all the forms, after each shift, +were carefully set from it by measurement, thus keeping the structure +plumb. + +The first 23 in. of the barrel of the tower was moulded with special +outside forms, constructed so as to form the bases of the large +pilasters. After eleven applications of the 6-ft. forms, these 23-in. +sections were reversed to form the capitals, thus making these +pilasters, 69 ft. 10 in. over all. + +The forms of the 4-ft. belt and beading were made in twelve sections of +simple segments and vertical lagging, as shown in Fig. 2. + +Two sets of the outside forms were split longitudinally, as shown in +Fig. 2, and used to form the small pilasters. The first set was put in +place, filled, and the concrete allowed to harden. The bolts were +loosened and the forms raised 5-1/2 in. vertically, again bolted up, and +the second set was placed in position, bringing the top of the second +set up to the bottom of the cornice. The bases and capitals of the small +pilasters were moulded on afterward. + +The cornice forms are clearly shown in Fig. 2. The small boxes +separating the dentils are made of light stuff, and tacked into the +cornice forms so that, in stripping, they would remain in place and +could be taken out separately, in order to prevent breaking off the +corners of the dentils. A number of outside and inside sections were +sawed in half horizontally in order to provide forms for the parapet +wall. + +The inside diameter of the tank is 8 in. greater than the inside +diameter of the base. Two sets of inside forms were split longitudinally +and opened out, as shown in Fig. 2, and another small section was added +to complete the circle. The remaining set was left in place to support +the dome forms. + +The dome forms were made in twelve sections, bolted together to +facilitate stripping. All ribs and segments were cut to size on the +ground, put together in place, and then covered with lagging and two-ply +tar paper. The lagging on the lower sharp curve was formed of a double +thickness of 3/8-in. spruce, the remainder being 1 by 4-in. pine, sized +to a uniform thickness of 7/8 in. Fig. 3 shows the construction of these +forms and the method of putting on the lagging. + +The roof forms were made in eight sections and bolted together to +facilitate stripping. All ribs and segments were cut to size on the +ground, put together in place, and covered with 1 by 4-in. lagging, +dressed to a uniform thickness of 7/8 in., and two-ply tar paper. Fig. 3 +shows the construction of these forms. The segments being put in +horizontally instead of square with the lagging, gave circles instead of +parabolas, making them much easier to lay out, and giving a form which +was amply stiff. + +The question of using an inside scaffold only was carefully considered, +but owing to the considerable amount of ornamentation on the outside, +necessitating a large number of individual forms, it was not thought +that any economy would result. + +Fig. 4 and Figs. 1 and 2, Plate XXIII, show clearly the construction of +the scaffolding. + +[Illustration: PLATE XXIII, FIG. 1.--SCAFFOLDING FOR WATER TOWER.] + +[Illustration: PLATE XXIII, FIG. 2.--COMPLETED WATER TOWER.] + +All concrete was mixed wet, in a motor-driven, Smith mixer, and handled +off the outside scaffold, being sent up in wheel-barrows on the ordinary +contractor's hoist and placed in the forms through an iron chute having +a hopper mouth. This chute was built in three sections bolted together, +either one, two, or three sections being used, depending on the distance +of the forms below the deck. When the top of the forms reached the +elevation of any deck, the concrete was put in through the chute from +the deck above. The chute was light and easily shifted by the +wheel-barrow men, assisted by the man placing the concrete, during the +interval between successive wheel-barrows. + +[Illustration: FIG. 3.--FORMS FOR WATER TOWER VICTORIA, B.C.] + +The concrete, except that for the roof and parapet, was composed of sand +and broken rock, the run of the crusher being used. That for the roof +and parapet was composed of sand and gravel. The only reason for using +gravel for the concrete of the roof was the ease with which it could be +obtained in small quantities, the supply of broken rock having been used +up, and this being the last concrete work to be done. + +The concrete used was as follows: 1:3:6 for the sub-base and taper base; +1:3:5 for the barrel of the tower and tank casing; and 1:2:4 for the +dome and roof. The dome was put in at one time, there being no joint, +the same being true of the roof. Vancouver Portland cement, +manufactured on the island about 15 miles from the city, was used +throughout the work. + +Before filling, the inside of the tank was given a plaster coat, +consisting of 1 part cement to 1-3/4 parts of fine sand. This proved to +be insufficient to prevent leakage, the water seeping through the dome +and appearing on the outside of the structure along the line of the +bottom of the rings. Three more coats were then applied over the entire +tank, and two additional ones over the dome and about 8 ft. up on the +sides, and, except for one or two small spots which show just a sign of +moisture, the tank is perfectly tight. + +The barrel of the tower was carried up to a height of 66 ft. A special +set of inside forms, about 2 ft. high, extending to the springing line +of the dome, was then put in, and the dome forms were set up on it. The +idea was that this 2-ft. form could be knocked out piece by piece and +the weight of the dome form taken on wedges to the last 6-ft. form, +these wedges being gradually slackened down in order to allow the dome +form to settle clear of the dome. As a matter of fact, this was done, +but the dome forms, being very tight, did not settle, and had to be +pried off a section at a time. A similar method was used for slacking +down the roof forms, with similar results. + +After the dome forms had been put in, the concrete was carried up +approximately to the elevation of the bottom of the rings. Small neat +cement pads were then put in and accurately leveled, and on these the +steel rings were placed, and the steel tank was erected. + +In order to insure a perfectly round tank, each course was erected +against wooden templates accurately centered and fastened to the inside +scaffold. The tank is the ordinary type of light steel, the lower course +being 3/16-in., the next, No. 8 B. w. gauge, the next, No. 10 B. w. +gauge, and the remaining four, No. 12 B. w. gauge. + +Work on the foundation was started on August 15th, 1908, and the tower +was not completed until April 1st, 1909. Much time was lost waiting for +the delivery of the steel, and also owing to a period of very cold +weather which caused entire cessation of work for about one month. + +The tower as completed presents a striking appearance. In order to +obliterate rings due to the successive application of the forms and to +cover the efflorescence so common to concrete structures, the outside +was given two coats of neat cement wash applied with ordinary +calcimining brushes, and, up to the present time, this seems to have +been very effective in accomplishing the desired result. + +[Illustration: FIG. 4.--(Full page image) + +SCAFFOLD FOR WATER TOWER] + +Irregularities due to forms are unnoticeable at a distance of 200 or 300 +ft., and the grouting gave a very uniform color. + +The application of two coats of cement wash cost, for labor, $97.68, and +for material, $15.18, or $1.32 per 100 sq. ft., labor being at the rate +of $2.25 per 8 hours and cement costing $2.53 per bbl. delivered on the +work. + +The tower was designed by Arthur L. Adams, M. Am. Soc. C. E., under +whose direction the plans for all the work of remodeling the water-works +system were prepared and executed. The forms, scaffolding, etc., were +designed by the writer, who was also in immediate charge of the +erection. + +Tenders received for the construction of the tower covered an extremely +wide range, and indicated at once the utter lack of knowledge on the +part of the bidders of the cost of a structure of this kind. Inasmuch as +none of them had had previous experience in this class of construction, +the engineer deemed it the part of wisdom and economy to retain the +construction under his immediate supervision, and, therefore, the work +was done by days' labor. + +Table 1 gives the cost of the structure. The total herein given will not +coincide with the total cost as shown by the city's books, for the +reason that various items not properly chargeable to the structure +itself have been omitted, the principal ones of which are the cost of +the site, the laying of about 600 ft. of sewer pipe to connect with the +overflow, and considerable expense incident to the construction of a +wagon road to the tower. + +The rates of wages paid, all being on a basis of an 8-hour day, were as +follows: + +Common labor $2.25 and $2.50 +Carpenter 4.00 +Carpenter's helper 2.75 +Boiler-maker 3.50 +Holders on 2.50 +Boiler-maker foreman 5.00 +Plasterers 6.00 +Plasterers' helpers 3.00 + +The cost of material was as follows: + +Cement, per barrel $2.53 +Sand, per yard 1.47 +Rock, per yard 0.80 +Lumber, per 1,000 ft. b. m. 14.00 and 16.00 + +All these prices are for material delivered on the work. + +An examination of the cost data, as given, will show that for the most +part the unit costs are very high. This is due chiefly to the continued +interruption of the work, during its later stages, owing to bad weather, +particularly in the case of the erection of the steel tank. The material +cost in this case was also exceedingly high. + +In the case of the concreting, inability to purchase a hoist and motor +and the high cost of renting the same, together with the delays +mentioned, added greatly to the unit cost. + +When it is considered that the cost of plastering covers that of four +coats over the entire inside of the tank and three more over about +one-third of it, it does not appear so high, especially in view of the +high rate of wages paid. + +The cost per yard for concrete alone was $25.126, and this is probably +about 25% in excess of the cost of the same class of work executed under +more favorable conditions as to location, weather conditions, etc. + +TABLE 1.--COST OF HIGH-LEVEL TOWER, VICTORIA WATER-WORKS. (412 cu. yd.) + +============================================================================= + | TOTAL COST. | UNIT COST. +---------------------+---------+--------+----------+---------------+--------- + | Rate | | | | + | per | Amount.| Complete.| Labor. |Material. + | hour. | | | | +---------------------+---------+--------+----------+---------------+--------- +Preliminary Work: | | | | | + Labor, Carpenter |$0.50 |$11.00 | | | + Labor | 0.344 | 64.94 | | | + " | 0.281 | 249.67 | $325.61| $0.790 | + Material | | 133.62 | 133.62| | $0.324 + | | | | | +Forms: | | | | | + Buildings, shifting | | | | | + and stripping: | | | | | + Labor, Carpenter | 0.50 |1,832.99| | | + Labor | 0.344 | 80.85| | | + " | 0.281 | 563.84| 2,477.68| 6.014 | + | | | | | + Material: | | | | | + Lumber | | 583.49| | | + Hardware | | 325.51| | | + Miscellaneous | | 13.90| 922.90| | 2.240 + | | | | | +Scaffold: | | | | | + Erecting and | | | | | + tearing down: | | | | | + Labor, Carpenter | 0.50 | 693.00| | | + Labor | 0.344 | 350.59| | | + " | 0.281 | 117.27| 1,160.86| 2.818 | + | | | | | + Material: | | | | | + Lumber | | 487.77| | | + Hardware | | 202.79| 690.56| | 1.676 + | | | | | +Concreting: | | | | | + Labor | 0.50 | 142.00| | | + " | 0.344 | 11.00| | | + " | 0.281 | 947.81| 1,100.81| 2.672 | + Material: | | | | | + Rock | | 317.30| | | + Sand | | 385.72| | | + Cement | |1,581.97| | | + Motor and Hoist: | | | | | + Rental | | 406.56| | | + Power | | 83.53| 2,735.08| | 6.638 + | | | | | +Plastering | | | | | + (3,000 sq. ft.): | | | | | + Labor, Plasterers | 0.75 | 116.50| | | + Labor | 0.46-7/8| 15.00| | | + " | 0.37-1/2| 198.52| | | + " | 0.281 | 105.66| 435.68| 14.52 | + | | | | per sq. ft. | + Material: | | | | | + Sand | | 8.64| | | + Cement | | 66.10| | | + Alum and Potash | | 16.00| 90.74| 3.25 | + | | | | per sq. ft. | + | | | | | +Cement Wash | | | | | + (8,560 sq. ft.): | | | | | + Labor | 0.48-3/4| 50.00| | | + " | 0.281 | 47.68| 97.68|1.14 per | + | | | | 100 sq ft. | + Material: | | | | | + Cement | | 15.18| 15.18| 0.18 " " " " | + | | | | | +Windows, doors, | | | | | + and scuttle: | | | | | + Labor | 0.50 | 49.00| 49.00| | + Material: | | | | | + 1 door, | | | | | + 7 windows, etc. | | 47.26| 47.26 | | + | | | | | +Equipment: | | | | | + 40% of $461.46 | | 184.58| 184.58| 0.448 | + | | | | | +Superintendence | | | 1,241.45| 1.506 | + | | | | | +Steel Tank: | | | | | + Labor, Carpenter |$0.50 | $124.24| | | + Helper | 0.344 | 2.75| | | + Boiler-makers | | 382.57| | | + Holders on | | 147.33| | | + Labor | | 40.61| | | + Foreman | 0.625 | 186.25| $883.75|$0.0441 per lb.| + | | | | | + Material: | | | | | + Tank, rivets, etc.| | | | | + (20,000 lb.) | | | 1,740.69| | $0.0875 + | | | | | +Iron-work: | | | | | + Spiral stairway, | | | | | + inlet, and overflow| | | | | + pipes, ventilator, | | | | | + reinforcing steel, | | | | | + etc.: | | | | | + Labor, Machinists | 0.50 | 89.50| | | + Helper | 0.344 | 240.16| | | + Labor | 0.281 | 100.79| 430.45| | + | | | | | + Material | |1,814.71| 1,814.71| | +---------------------+---------+--------+----------+---------------+--------- + Total | | |$16,578.29| | +============================================================================= + + + + +DISCUSSION + + +MAURICE C. COUCHOT, M. AM. SOC. C. E. (by letter).--It appears to the +writer that in the design of this structure two features are open to +criticism. The first is that such a high structure was built of plain +concrete without any reinforcement. Even if the computation of stresses +did not show the necessity for steel reinforcement, some should have +been embedded in the work. As a matter of fact, the writer believes +that, with the present knowledge of the benefit of reinforced concrete, +a structure such as this should not be built without it. This applies +mainly to the tower below the tank. + +The second feature, which is still more important, refers to the +insertion of a shell of smooth steel plate to take the stresses due to +the hydrostatic pressure, and also to insure against leakage in the +walls of the tank. The 6-in. shell of plain concrete outside the steel +shell, and the 3-in. shell inside, do not work together, and are +practically of no value as walls, but are simply outside and inside +linings. Although the designer provided lugs to insure the adhesion of +the concrete to the plate, such precaution, in the writer's opinion, +will not prevent the separation of the concrete from the smooth steel +plate, and, at some future time, the water will reach and corrode the +steel. It would have been better to have reinforced the wall of the tank +with rods, as is generally done. The full thickness would have been +available, and less plastering would have been required. Furthermore, +the adhesion of concrete to a smooth steel plate is of doubtful value, +for, in reinforced concrete, it is not the adhesion which does the work, +but the gripping of the steel by the concrete in the process of setting. + + +L. J. MENSCH, M. AM. SOC. C. E. (by letter).--This water-tower is +probably the sightliest structure of its kind in North America; still, +it does not look like a water-tower, and, from an architectural point of +view, the crown portion is faulty, because it makes the tank appear to +be much less in depth than it really is. + +The cost of this structure far exceeds that of similar tanks in the +United States. The stand-pipe at Attleboro, 50 ft. in diameter and 100 +ft. high, cost about $25,000. Several years ago the writer proposed to +build an elevated tank, 60 ft. in diameter and 40 ft. deep, the bottom +of which was to be 50 ft. above the ground, for $21,000. + +Among other elevated tanks known to the writer is one having a capacity +of 100,000 gal., the bottom being 60 ft. above the ground.[C] The total +quantities of material required for this tank are given as 4,480 cu. ft. +of concrete, 23,200 lb. of reinforcing steel, and 27,600 ft., b. m., of +form lumber and staging. Calculating at the abnormally high unit prices +of 40 cents per cu. ft. for concrete, 4 cents per lb. for steel, and $50 +per 1,000 ft., b. m., for lumber, the cost of the concrete would be +$1,792, the steel, $928, and the form lumber and staging, $1,380. Adding +to this the cost of a spiral staircase, at the high figure of $7 per +linear foot in height, the total cost of this structure would be $4,598. +The factor of safety used in this structure was four, but some engineers +who are not familiar with concrete construction may require a higher +factor. By doubling the quantities of concrete and steel, which would +mean a tensile stress in the steel of only 8,000 lb. per sq. in., and a +compressive stress in the concrete of only 225 lb. per sq. in., the cost +of the tank would be only $7,318, as compared with the $16,578 mentioned +in the paper. This enormous discrepancy between a good design and an +amateur design, and between day-labor work and contract work should be a +lesson which consulting engineers and managers of large corporations, +who prefer their own designs and day-labor work, should take to heart. + + +A. H. MARKWART, ASSOC. M. AM. SOC. C. E. (by letter).--It is the +writer's opinion that the steel tank enclosed within the concrete of the +upper cylinder, to take up the hoop tension and presumably to provide a +water-tight tower, will not fulfill this latter requirement. If a +plastered surface on the dome-shaped bottom provided the necessary +imperviousness, it would seem that plastered walls would have proved +satisfactory. + +Apparently, the sheet-metal tank is intended to exclude the possibility +of exterior leakage, but it occurs to the writer that it will fail to be +efficient in this particular, because, under pressure, the water will +force itself under the steel tank and the dome thrust rings and out to +the exterior of the tower just below the tank, thus showing that +insurance against leakage is actually provided by the plastered interior +surfaces and not by the sheet-metal tank, and, for this reason, ordinary +deformed rod reinforcement, in the writer's opinion, would have proved +cheaper and better, and more in line with other parts of the +reinforcement. + +Mr. Kempkey states: + + "Before filling, the inside of the tank was given a plaster coat, + consisting of 1 part cement to 1-3/4 parts of fine sand. This + proved to be insufficient to prevent leakage, the water seeping + through the dome and appearing on the outside of the structure + along the line of the bottom of the rings. Three more coats were + then applied over the entire tank, and two additional ones over the + dome and about 8 ft. up on the sides, and, except for one or two + small spots which show just a sign of moisture, the tank is + perfectly tight." + +This substantiates the writer's contention that water-tightness was +actually obtained by a liberal use of cement plaster, which would also +have been true had the reinforcement been rods. + +As a further comment, it might be stated that a water-tight concrete for +the tank could have been obtained by adding from 8 to 10% of hydrated +lime to the 1:2:4 mixture. This seems advisable in all cases where a +water-tight concrete is necessary. The interior plastering could then +have been done as a further precaution. + + +A. KEMPKEY, JR., JUN. AM. SOC. C. E. (by letter).--Mr. Couchot's +statement, that the 3-in. inside and outside sheets forming the tank +casing do not act together, is quite true, and it was not expected that +they would, other than to protect the steel and form an ornamental +covering for it. + +There is certainly adhesion between concrete and steel, even though the +steel be in the form of a thin shell, and in a structure of this kind +where the steel is designed, with a low unit stress, to take all the +strain, and where the load is at all times quiescent, it is difficult to +see how this bond can be destroyed; the writer feels no concern on this +score. + +Mr. Markwart's statement, that the steel tank enclosed within the +concrete of the upper cylinder, presumably to provide a water-tight +tower, will not fulfill this latter requirement, is not true, as shown +by the statement in the paper that the only leakage which occurred was +that which passed under the tank, the entire remaining portion being +absolutely tight. The amount of leakage, while insignificant, was, until +remedied, sufficient to spot the outside of the tower, making it +unsightly; and this, in the writer's opinion, is just what would have +happened had the tank been constructed in the ordinary manner, with +deformed bars, except that it would have extended over more or less of +the entire surface, instead of being localized, as was actually the +case, and would have required more instead of less plastering. It is +also doubtful whether the addition of hydrated lime would have produced +a tight tank, in the sense that this structure was required to be tight. + +In the paper the writer endeavored to bring out the fact that this is +one of the few instances where the ęsthetic design of a structure of +this sort is of prime importance, and cost a secondary consideration. +There is, therefore, no use in comparing its cost with that of a +structure in no way its equal in this respect and the use of which would +not have been permitted any more than the use of the ordinary type of +steel structure, even though the estimated cost were 75% less. + +Mr. Mensch has been pleased to term this design amateurish, presumably +because of the conservative character of the stresses used and because +of its cost; at the same time, he sets up the design to which he makes +reference as a good one simply because of its cheapness. He will find +the "enormous discrepancy," to which he calls attention, accounted for +by the fact that the "good design" would not have been tolerated because +of its appearance and because of the fact that the excessively high +unit stresses, of which Mr. Mensch is an exponent, did not commend +themselves either to the designer, in common with most engineers, or to +Victorian taste; while the design used has proven eminently satisfactory +to a more than usually conservative and discriminating community. + +Mr. Mensch's statement of unit costs, even though applied to a much +plainer structure, is not calculated to inspire confidence in the +soundness of his deductions in any one familiar with Victoria +conditions. + + + FOOTNOTES: + + [Footnote A: Presented at the meeting of March 16th, 1910.] + + [Footnote B: Now Assoc. M. Am. Soc. C. E.] + + [Footnote C: "The Reinforced Concrete Pocket Book," p. 124.] + + + + + + +End of the Project Gutenberg EBook of Transactions of the American Society +of Civil Engineers, Vol. LXX, Dec. 1910, by A. Kempkey + +*** END OF THIS PROJECT GUTENBERG EBOOK AMERICAN SOCIETY OF CIVIL ENGINEERS *** + +***** This file should be named 18748-8.txt or 18748-8.zip ***** +This and all associated files of various formats will be found in: + http://www.gutenberg.org/1/8/7/4/18748/ + +Produced by Juliet Sutherland, Sigal Alon and the Online +Distributed Proofreading Team at http://www.pgdp.net + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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Kempkey, Jr. + </title> + <style type="text/css"> +/*<![CDATA[ XML blockout */ +<!-- + p { margin-top: .75em; + text-align: justify; + margin-bottom: .75em; + } + h1,h2,h3,h4,h5,h6 { + text-align: center; /* all headings centered */ + clear: both; + } + hr { width: 33%; + margin-top: 2em; + margin-bottom: 2em; + margin-left: auto; + margin-right: auto; + clear: both; + } + + table {margin-left: auto; margin-right: auto;} + td {border-width: 1px; border-color: gray; font-size: 85%;} + tr.topr td {border-top-width: 6px; border-color: gray; + border-style: double solid solid solid; text-align: center;} + tr.topr1 td {border-bottom-width: 1px; border-style: solid; text-align: center;} + tr.topr2 td {border-style: solid solid dotted solid; } + tr.midr td {border-style: none solid dotted solid;} + tr.midr2 td {border-style: solid solid solid solid;} + tr.botr td {border-bottom-width: 6px; border-top-width: 6px; border-color: gray; + border-style: double solid double solid;} + tr.botr2 td {border-style: none solid solid solid;} + .tdcenter {text-align: center;} /* aligning cell content to the center */ + .tdright {text-align: right; padding-right: .4em; margin-left: .5em} /* aligning cell content to the right */ + .tdrightld {text-align: right; padding-right: .9em;} /* aligning cell content to the right, less digit */ + .td2right {text-align: right; padding-right: 1.6em;} + .td2rightld {text-align: right; padding-right: 2.1em;} + .tdleft {text-align: left; padding-left: .9em;} + .tdleft1 {text-align: left; padding-left: .4em;} + .tdleft2 {text-align: left; padding-left: 1.4em;} + .tdleft3 {text-align: left; padding-left: 2.4em;} + .tdleft3 {text-align: left; padding-left: 3.4em;} + .tdleft3 {text-align: left; padding-left: 4.4em;} + + body{margin-left: 10%; + margin-right: 10%; + } + + a {text-decoration: none;} + + img {border: none;} + + .pagenum { /* uncomment the next line for invisible page numbers */ + /* visibility: hidden; */ + position: absolute; + left: 92%; + font-size: smaller; + text-align: right; + color: gray; + font-style: normal; font-weight: normal; font-variant: normal; + background-color: inherit; + } /* page numbers */ + + .blockquot{margin-left: 5%; margin-right: 10%;} + .section {margin-top: 1.5em;} + + .center {text-align: center;} + .smcap {font-variant: small-caps;} + .lowercase {text-transform:lowercase; } + .u {text-decoration: underline;} + + .caption {font-weight: bold; margin-bottom: 2em;} + + .figcenter {margin: 2em auto auto auto; text-align: center;} + + .footnotes {margin-top: 3em; border: dashed 1px;} + .footnote {margin-left: 10%; margin-right: 10%; font-size: 0.9em;} + .footnote .label {position: absolute; right: 84%; text-align: right;} + .fnanchor {vertical-align: super; font-size: .8em; text-decoration: none;} + // --> + /* XML end ]]>*/ + </style> + </head> +<body> + + +<pre> + +The Project Gutenberg EBook of Transactions of the American Society of +Civil Engineers, Vol. LXX, Dec. 1910, by A. Kempkey + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Transactions of the American Society of Civil Engineers, Vol. LXX, Dec. 1910 + A Concrete Water Tower, Paper No. 1173 + +Author: A. Kempkey + +Release Date: July 3, 2006 [EBook #18748] + +Language: English + +Character set encoding: ISO-8859-1 + +*** START OF THIS PROJECT GUTENBERG EBOOK AMERICAN SOCIETY OF CIVIL ENGINEERS *** + + + + +Produced by Juliet Sutherland, Sigal Alon and the Online +Distributed Proofreading Team at http://www.pgdp.net + + + + + + +</pre> + + +<p><span class='pagenum'><a name="Page_334" id="Page_334">[334]</a></span></p> + + +<h2>AMERICAN SOCIETY OF CIVIL ENGINEERS</h2> + +<h3>INSTITUTED 1852</h3> + +<hr style="width: 45%;" /> + +<h1>TRANSACTIONS</h1> + +<hr style="width: 45%;" /> + +<h3>Paper No. 1174</h3> + + +<h1>A CONCRETE WATER TOWER.<a name="FNanchor_A_1" id="FNanchor_A_1"></a><a href="#Footnote_A_1" class="fnanchor">[A]</a></h1> + +<h2><span class="smcap">By A. Kempkey, Jr., Jun. Am. Soc. C. E.</span><a name="FNanchor_B_2" id="FNanchor_B_2"></a><a href="#Footnote_B_2" class="fnanchor">[B]</a></h2> + +<hr style="width: 45%;" /> + +<h2><span class="smcap">With Discussion by Messrs. Maurice C. Couchot, L. J. Mensch, +A. H. Markwart, and A. Kempkey, Jr.</span> +</h2> + +<hr style="width: 45%;" /> + + + +<p>The City of Victoria is situated on the southern end of Vancouver +Island, in the Province of British Columbia, Canada, and is the capital +of the Province.</p> + +<p>In common with all cities of the extreme West, its growth has +been very rapid within the last few years. The population of the +city proper, together with that of the municipality of Oak Bay, immediately +adjacent, is now about 35,000.</p> + +<p>The Victoria water-works are owned by the city and operated under +the direction of a Water Commissioner appointed by the City Council. +By special agreement, water is supplied to Oak Bay in bulk, this +municipality having its own distributing system.</p> + +<p>The rapid increase in population, together with the fact that in +recent years very little had been done toward increasing the water +supply, resulted in the necessity for remodeling the entire system, and +there are very few cities where this would involve as many complex +problems or a greater variety of work.</p> + +<p>Water is drawn from Elk Lake, situated about five miles north of +the city; thence it flows by gravity to the pumping station about four +miles distant, and from there is pumped directly to the consumers.</p> + +<p><span class='pagenum'><a name="Page_335" id="Page_335">[335]</a></span> +The remodeling of the system, as recently completed, provided for:</p> + +<p>1.—Increasing the capacity of Elk Lake by a system of levees.</p> + +<p>2.—Increasing the capacity of the main to the pumping station by +replacing about two miles of the old 16-in., wrought-iron, riveted pipe +with 24-in. riveted steel pipe.</p> + +<p>3.—Increasing the capacity of the pumping station by the installation +of a 4,500,000-gal. pumping engine of the close-connected, cross-compound, +Corliss, crank-and-fly-wheel type.</p> + +<p>4.—The construction of a 20,000,000-gal. concrete-lined distributing +reservoir in the city.</p> + +<p>5.—The entire remodeling of the distributing system, necessitating +the laying of about 1/2 mile each of 18-in. and 27-in. pipe, and about +1 mile of 24-in. riveted steel pipe; also about 3,000 tons of cast-iron +pipe, varying in size from 4 to 12 in.</p> + +<p>6.—The provision for a high-level service by means of an elevated +tank of approximately 100,000 gal. capacity, water being supplied to +the tank by two electrically-driven triplex pumps, each having a capacity +of 100,000 gal. per 24 hours, against a dynamic head of 150 ft., and +arranged to start and stop automatically with a variation of 3 ft. in +the elevation of the water in the tank. These pumps are located about +one mile from the tower, and are controlled by a float-operated auto-start, +in the base of the tower.</p> + +<p>A description of the elevated tank, which is novel in design, with +the reasons for adopting the type of structure used, the method of construction, +and the detailed cost, form the basis of this paper.</p> + +<p>The tower is on the top of the highest hill in the city, in the heart +of the most exclusive residential district, beautiful homes clustering +about its base. The necessity for architectural treatment of the +structure is thus seen to be of prime importance. In fact, the opposition +of the local residents to the ordinary type of elevated tank, that +is, latticed columns supporting a tank with a hemispherical bottom +and a conical roof, rendered its use impossible, although tenders were +invited on such a structure.</p> + +<p>It is believed that under the conditions of location, three types +of structure should be considered: First, an all-steel structure, the +ornamentation being produced by casing in with brick or concrete; +second, a brick-and-steel, or a concrete-and-steel, structure, such as the +one actually erected; third, a typical reinforced concrete structure.</p> + +<p><span class='pagenum'><a name="Page_336" id="Page_336">[336]</a></span> +Considering only that portion below the tank, the amount of +material required to case in a structure of the first type would be substantially +the same as that used to support the tank in a structure of +the second type. Consequently, the steel substructure, for all practical +purposes, would represent a dead loss, and, therefore, the economy of +this type is open to serious question.</p> + +<p>A tender was received for a reinforced concrete structure identical +in outward appearance with the one built, but, owing to the natural +conservatism of the local residents regarding this type of construction, +it was not acceptable.</p> + +<p>The tower, as built, consists of a hollow cylinder of plain concrete, +109 ft. high, and having an inside diameter of 22 ft. The walls +are 10 in. thick for the first 70 ft. and 6 in. thick for the remaining +39 ft., and are ornamented with six pilasters (70 ft. high, 3 ft. wide, +and 7 in. thick), a 4-ft. belt, then twelve pilasters (12 ft. high, 18 in. +wide, and 7 in. thick), a cornice, and a parapet wall.</p> + +<p>A steel tank of the ordinary type is embedded in the upper 40 ft. +of this cylinder. To form the bottom of this tank, a plain concrete +dome is thrown across the cylinder at a point about 70 ft. from the +base, the thrust of this dome being taken up by two steel rings, 1/2 in. +by 14 in. and 3/8 in. by 18 in., bedded into the walls of the tower, the +latter ring being riveted to the lower course of the tank.</p> + +<p>The tank is covered with a roof of reinforced concrete, 4 in. thick, +conical in shape, and reinforced with 1/2-in. twisted steel bars. The +design of the structure is clearly shown in <a href="#fig1">Fig. 1</a>.</p> + +<p>The tower is built on out-cropping, solid rock. This rock was +roughly stepped, and a concrete sub-base built. This sub-base consists +of a hollow ring, with an inside diameter of 20 ft., the walls being +5 ft. thick. It is about 2 ft. high on one side and 7 ft. high on the other, +and forms a level base on which the tower is built. The forms for this +sub-base consist of vertical lagging and circumferential ribs. The +lagging is of double-dressed, 2 by 3-in. segments, and the ribs are of +2 by 12-in. segments, 6 ft. long, lapping past one another and securely +spiked together to form complete or partial circles. These ribs are +2 ft. from center to center.</p> + +<div class="figcenter" style="width: 370px;"> +<a href="images/fig1.png"> +<img id="fig1" src="images/fig1tn.png" width="370" height="539" +alt="Fig. 1.—(Full page image) WATER TOWER VICTORIA, B.C. WATER-WORKS" +title="Fig. 1.—(Full page image) WATER TOWER VICTORIA, B.C. WATER-WORKS" /> +<span class="caption">Fig. 1.—(Full page image)<br /> +WATER TOWER VICTORIA, B.C. WATER-WORKS</span> +</a> +</div> + +<p>Similar construction was used to form the taper base of the tower +proper, except, of course, that the radii of the segments forming the +successive ribs decreased with the height of the rib. Tapered lagging<span class='pagenum'><a name="Page_338" id="Page_338">[338]</a></span> +was used, being made by double dressing 2 by 6-in. pieces to 1-3/4 by +5-13/16 in., and ripping on a diagonal, thus making two staves, 3 in. wide +at one end and 2-3/4 in. wide at the other. This tapered lagging was +used again on the 4-ft. belt and cornice forms, the taper being turned +alternately up and down.</p> + +<div class="figcenter" style="width: 551px;"> +<a href="images/fig2.png"> +<img id="fig2" src="images/fig2tn.png" width="551" height="430" +alt="Fig. 2.—FORMS FOR WATER TOWER VICTORIA, B.C." +title="Fig. 2.—FORMS FOR WATER TOWER VICTORIA, B.C." /> +<span class="caption">Fig. 2.—FORMS FOR WATER TOWER VICTORIA, B.C.</span> +</a> +</div> + +<p>The interior diameter being uniform up to the bottom of the dome, +collapsible forms were used from the beginning. These forms were +constructed in six large sections, 6 ft. high, with one small key +section with wedge piece to facilitate stripping, as shown in <a href="#fig2">Fig. 2</a>. +There were three tiers of these, bolted end to end horizontally and to +each other vertically.</p> + +<p>Above the taper base and except in the 4-ft. belt and cornice, +collapsible forms were used on the outside also. There were six sections +extending from column to column and six column sections, all<span class='pagenum'><a name="Page_339" id="Page_339">[339]</a></span> +bolted together circumferentially and constructed as shown in <a href="#fig2">Fig. 2</a>. +Three tiers of these were also bolted together both vertically and +horizontally.</p> + +<p>Having filled the top tier, the mode of operation was as follows:</p> + +<p>All horizontal bolts in the lower inside and outside forms were +removed, as was also the small key section on the inside; this left +each section suspended to the corresponding one immediately above +it by the vertical bolts before mentioned. It is thus seen that in each +case the center tier performed the double duty of holding the upper +tier, which was full of green concrete, and the sections of the lower +tier, until they were hoisted up and again placed in position to be +filled.</p> + +<p>These lower forms were then hoisted by hand—four-part tackles +being used—and placed in position on the top forms, their bottom +edges being carefully set flush with the top edge of the form already +in position, and then bolted to it. On the outside, the column forms, +and on the inside, the wedge and key sections were set last. A 3-lb. +plumb-bob on a fine line was suspended from the inner scaffold and +carefully centered over a point set in the rock at the base. This line +was in the exact center of the tower, and the tops of all the forms, +after each shift, were carefully set from it by measurement, thus keeping +the structure plumb.</p> + +<p>The first 23 in. of the barrel of the tower was moulded with special +outside forms, constructed so as to form the bases of the large pilasters. +After eleven applications of the 6-ft. forms, these 23-in. sections were +reversed to form the capitals, thus making these pilasters, 69 ft. 10 in. +over all.</p> + +<p>The forms of the 4-ft. belt and beading were made in twelve sections +of simple segments and vertical lagging, as shown in <a href="#fig2">Fig. 2</a>.</p> + +<p>Two sets of the outside forms were split longitudinally, as shown +in <a href="#fig2">Fig. 2</a>, and used to form the small pilasters. The first set was put +in place, filled, and the concrete allowed to harden. The bolts were +loosened and the forms raised 5-1/2 in. vertically, again bolted up, and +the second set was placed in position, bringing the top of the second +set up to the bottom of the cornice. The bases and capitals of the +small pilasters were moulded on afterward.</p> + +<p>The cornice forms are clearly shown in <a href="#fig2">Fig. 2</a>. The small boxes +separating the dentils are made of light stuff, and tacked into the<span class='pagenum'><a name="Page_340" id="Page_340">[340]</a></span> +cornice forms so that, in stripping, they would remain in place and +could be taken out separately, in order to prevent breaking off +the corners of the dentils. A number of outside and inside sections +were sawed in half horizontally in order to provide forms for the +parapet wall.</p> + +<p>The inside diameter of the tank is 8 in. greater than the inside +diameter of the base. Two sets of inside forms were split longitudinally +and opened out, as shown in <a href="#fig2">Fig. 2</a>, and another small section +was added to complete the circle. The remaining set was left in +place to support the dome forms.</p> + +<p>The dome forms were made in twelve sections, bolted together +to facilitate stripping. All ribs and segments were cut to size on the +ground, put together in place, and then covered with lagging and two-ply +tar paper. The lagging on the lower sharp curve was formed of +a double thickness of 3/8-in. spruce, the remainder being 1 by 4-in. pine, +sized to a uniform thickness of 7/8 in. <a href="#fig3">Fig. 3</a> shows the construction +of these forms and the method of putting on the lagging.</p> + +<p>The roof forms were made in eight sections and bolted together +to facilitate stripping. All ribs and segments were cut to size on the +ground, put together in place, and covered with 1 by 4-in. lagging, +dressed to a uniform thickness of 7/8 in., and two-ply tar paper. <a href="#fig3">Fig. 3</a> +shows the construction of these forms. The segments being put in +horizontally instead of square with the lagging, gave circles instead +of parabolas, making them much easier to lay out, and giving a form +which was amply stiff.</p> + +<p>The question of using an inside scaffold only was carefully considered, +but owing to the considerable amount of ornamentation on +the outside, necessitating a large number of individual forms, it was +not thought that any economy would result.</p> + +<p><a href="#fig4">Fig. 4</a> and Figs. <a href="#plate23_fig1">1</a> and <a href="#plate23_fig2">2</a>, Plate XXIII, show clearly the construction +of the scaffolding.</p> + +<div class="figcenter" style="width: 392px;"> +<img id="plate23_fig1" src="images/p23fig1.jpg" width="392" height="591" +alt="Plate XXIII, Fig. 1.—Scaffolding for Water Tower." +title="Plate XXIII, Fig. 1.—Scaffolding for Water Tower." /> +<span class="caption">Plate XXIII, Fig. 1.—Scaffolding for Water Tower.</span> +</div> + +<div class="figcenter" style="width: 412px;"> +<img id="plate23_fig2" src="images/p23fig2.jpg" width="412" height="590" +alt="Plate XXIII, Fig. 2.—Completed Water Tower." +title="Plate XXIII, Fig. 2.—Completed Water Tower." /> +<span class="caption">Plate XXIII, Fig. 2.—Completed Water Tower.</span> +</div> + +<p>All concrete was mixed wet, in a motor-driven, Smith mixer, and +handled off the outside scaffold, being sent up in wheel-barrows on +the ordinary contractor's hoist and placed in the forms through an +iron chute having a hopper mouth. This chute was built in three sections +bolted together, either one, two, or three sections being used, +depending on the distance of the forms below the deck. When the top +of the forms reached the elevation of any deck, the concrete was put<span class='pagenum'><a name="Page_341" id="Page_341">[341]</a></span> +in through the chute from the deck above. The chute was light and +easily shifted by the wheel-barrow men, assisted by the man placing +the concrete, during the interval between successive wheel-barrows.</p> + +<div class="figcenter" style="width: 588px;"> +<a href="images/fig3.png"> +<img id="fig3" src="images/fig3tn.png" width="588" height="346" +alt="Fig. 3.—FORMS FOR WATER TOWER VICTORIA, B.C." +title="Fig. 3.—FORMS FOR WATER TOWER VICTORIA, B.C." /> +<span class="caption">Fig. 3.—FORMS FOR WATER TOWER VICTORIA, B.C.</span> +</a> +</div> + +<p>The concrete, except that for the roof and parapet, was composed +of sand and broken rock, the run of the crusher being used. That for +the roof and parapet was composed of sand and gravel. The only +reason for using gravel for the concrete of the roof was the ease with +which it could be obtained in small quantities, the supply of broken +rock having been used up, and this being the last concrete work to +be done.</p> + +<p>The concrete used was as follows: 1:3:6 for the sub-base and taper +base; 1:3:5 for the barrel of the tower and tank casing; and 1:2:4 +for the dome and roof. The dome was put in at one time, there being +no joint, the same being true of the roof. Vancouver Portland cement,<span class='pagenum'><a name="Page_342" id="Page_342">[342]</a></span> +manufactured on the island about 15 miles from the city, was used +throughout the work.</p> + +<p>Before filling, the inside of the tank was given a plaster coat, consisting +of 1 part cement to 1-3/4 parts of fine sand. This proved to be +insufficient to prevent leakage, the water seeping through the dome +and appearing on the outside of the structure along the line of the +bottom of the rings. Three more coats were then applied over the +entire tank, and two additional ones over the dome and about 8 ft. +up on the sides, and, except for one or two small spots which show +just a sign of moisture, the tank is perfectly tight.</p> + +<p>The barrel of the tower was carried up to a height of 66 ft. A special +set of inside forms, about 2 ft. high, extending to the springing line +of the dome, was then put in, and the dome forms were set up on it. +The idea was that this 2-ft. form could be knocked out piece by piece +and the weight of the dome form taken on wedges to the last 6-ft. +form, these wedges being gradually slackened down in order to allow +the dome form to settle clear of the dome. As a matter of fact, this +was done, but the dome forms, being very tight, did not settle, and +had to be pried off a section at a time. A similar method was used +for slacking down the roof forms, with similar results.</p> + +<p>After the dome forms had been put in, the concrete was carried +up approximately to the elevation of the bottom of the rings. Small +neat cement pads were then put in and accurately leveled, and on these +the steel rings were placed, and the steel tank was erected.</p> + +<p>In order to insure a perfectly round tank, each course was erected +against wooden templates accurately centered and fastened to the inside +scaffold. The tank is the ordinary type of light steel, the lower +course being 3/16-in., the next, No. 8 B. w. gauge, the next, No. 10 +B. w. gauge, and the remaining four, No. 12 B. w. gauge.</p> + +<p>Work on the foundation was started on August 15th, 1908, and the +tower was not completed until April 1st, 1909. Much time was lost +waiting for the delivery of the steel, and also owing to a period of very +cold weather which caused entire cessation of work for about one +month.</p> + +<p>The tower as completed presents a striking appearance. In order +to obliterate rings due to the successive application of the forms and +to cover the efflorescence so common to concrete structures, the outside +was given two coats of neat cement wash applied with ordinary calcimining<span class='pagenum'><a name="Page_344" id="Page_344">[344]</a></span> +brushes, and, up to the present time, this seems to have been +very effective in accomplishing the desired result.</p> + +<div class="figcenter" style="width: 666px;"> +<a href="images/fig4.png"> +<img id="fig4" src="images/fig4tn.png" width="666" height="389" +alt="Fig. 4.—(Full page image) SCAFFOLD FOR WATER TOWER" +title="Fig. 4.—(Full page image) SCAFFOLD FOR WATER TOWER" /> +<span class="caption">Fig. 4.—(Full page image) <br /> +SCAFFOLD FOR WATER TOWER</span> +</a> +</div> + +<p>Irregularities due to forms are unnoticeable at a distance of 200 +or 300 ft., and the grouting gave a very uniform color.</p> + +<p>The application of two coats of cement wash cost, for labor, $97.68, +and for material, $15.18, or $1.32 per 100 sq. ft., labor being at the +rate of $2.25 per 8 hours and cement costing $2.53 per bbl. delivered +on the work.</p> + +<p>The tower was designed by Arthur L. Adams, M. Am. Soc. C. E., +under whose direction the plans for all the work of remodeling the +water-works system were prepared and executed. The forms, scaffolding, +etc., were designed by the writer, who was also in immediate +charge of the erection.</p> + +<p>Tenders received for the construction of the tower covered an +extremely wide range, and indicated at once the utter lack of knowledge +on the part of the bidders of the cost of a structure of this kind. +Inasmuch as none of them had had previous experience in this class of +construction, the engineer deemed it the part of wisdom and economy +to retain the construction under his immediate supervision, and, therefore, +the work was done by days' labor.</p> + +<p><a href="#table1">Table 1</a> gives the cost of the structure. The total herein given +will not coincide with the total cost as shown by the city's books, for +the reason that various items not properly chargeable to the structure +itself have been omitted, the principal ones of which are the cost of the +site, the laying of about 600 ft. of sewer pipe to connect with the overflow, +and considerable expense incident to the construction of a wagon +road to the tower.</p> + +<p>The rates of wages paid, all being on a basis of an 8-hour day, were +as follows:</p> + +<div class='center'> +<table border="0" cellpadding="0" cellspacing="0" summary="rates of wages paid"> +<tr> + <td class="tdleft" style="width: 12em;">Common labor</td> + <td class="tdleft1">$2.25 and $2.50</td> +</tr> +<tr> + <td class="tdleft">Carpenter</td> + <td class="tdleft">4.00</td> +</tr> +<tr> + <td class="tdleft">Carpenter's helper</td> + <td class="tdleft">2.75</td> +</tr> +<tr> + <td class="tdleft">Boiler-maker</td> + <td class="tdleft">3.50</td> +</tr> +<tr> + <td class="tdleft">Holders on</td> + <td class="tdleft">2.50</td> +</tr> +<tr> + <td class="tdleft">Boiler-maker foreman</td> + <td class="tdleft">5.00</td> +</tr> +<tr> + <td class="tdleft">Plasterers</td> + <td class="tdleft">6.00</td> +</tr> +<tr> + <td class="tdleft">Plasterers' helpers</td> + <td class="tdleft">3.00</td> +</tr> +</table></div> + + +<p><span class='pagenum'><a name="Page_345" id="Page_345">[345]</a></span> +The cost of material was as follows:</p> + + +<div class='center'> +<table border="0" cellpadding="0" cellspacing="0" summary="cost of material"> +<tr> + <td class="tdleft" style="width: 12em;">Cement, per barrel</td> + <td class="tdleft1">$2.53</td> +</tr> +<tr> + <td class="tdleft">Sand, per yard</td> + <td class="tdleft">1.47</td> +</tr> +<tr> + <td class="tdleft">Rock, per yard</td> + <td class="tdleft">0.80</td> +</tr> +<tr> + <td class="tdleft">Lumber, per 1,000 ft. b. m.</td> + <td class="tdleft1">14.00 and 16.00</td> +</tr> +</table></div> + + +<p>All these prices are for material delivered on the work.</p> + +<p>An examination of the cost data, as given, will show that for the +most part the unit costs are very high. This is due chiefly to the continued +interruption of the work, during its later stages, owing to bad +weather, particularly in the case of the erection of the steel tank. +The material cost in this case was also exceedingly high.</p> + +<p>In the case of the concreting, inability to purchase a hoist and +motor and the high cost of renting the same, together with the delays +mentioned, added greatly to the unit cost.</p> + +<p>When it is considered that the cost of plastering covers that of +four coats over the entire inside of the tank and three more over about +one-third of it, it does not appear so high, especially in view of the +high rate of wages paid.</p> + +<p>The cost per yard for concrete alone was $25.126, and this is +probably about 25% in excess of the cost of the same class of work +executed under more favorable conditions as to location, weather conditions, +etc.<span class='pagenum'><a name="Page_346" id="Page_346">[346]</a></span></p> + +<h4 id="table1">TABLE 1.—<span class="smcap">Cost of High-Level Tower, Victoria Water-Works.</span> +(412 cu. yd.)</h4> + + + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary="Cost of High-Level Tower, Victoria Water-Works"> +<tr class='topr'> + <td class='tdright' rowspan='2' style='width: 14em;'> </td> + <td class='tdcenter' colspan='3'> <span class="smcap">Total Cost</span>.</td> + <td class='tdcenter' colspan='2'> <span class="smcap">Unit Cost</span>.</td> +</tr> +<tr class='topr1'> + <td class='tdcenter'>Rate per hour.</td> + <td class='tdcenter'> Amount.</td> + <td class='tdcenter'> Complete.</td> + <td class='tdcenter'> Labor.</td> + <td class='tdcenter'>Material.</td> +</tr> +<tr class='topr2'> + <td class='tdleft1'>Preliminary Work:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'>Labor, Carpenter</td> + <td class='td2rightld'>$0.50</td> + <td class='tdright'>$11.00</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Labor</td> + <td class='td2right'> 0.344</td> + <td class='tdright'> 64.94</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> "</td> + <td class='td2right'> 0.281</td> + <td class='tdright'> 249.67</td> + <td class='tdright'> $325.61</td> + <td class='tdleft1'> $0.790</td> + <td class='tdright'> </td> +</tr> +<tr class='botr2'> + <td class='tdleft2'> Material</td> + <td class='tdright'> </td> + <td class='tdright'> 133.62</td> + <td class='tdright'> 133.62</td> + <td class='tdright'> </td> + <td class='tdleft1'> $0.324</td> +</tr> +<tr class='topr2'> + <td class='tdleft1'>Forms:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> Buildings, shifting and stripping:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Labor, Carpenter</td> + <td class='td2rightld'> 0.50</td> + <td class='tdright'>1,832.99</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft4'> Labor</td> + <td class='td2right'> 0.344</td> + <td class='tdright'> 80.85</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft4'> "</td> + <td class='td2right'> 0.281</td> + <td class='tdright'> 563.84</td> + <td class='tdright'> 2,477.68</td> + <td class='tdleft'> 6.014</td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> Material:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Lumber</td> + <td class='tdright'> </td> + <td class='tdright'> 583.49</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Hardware</td> + <td class='tdright'> </td> + <td class='tdright'> 325.51</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='botr2'> + <td class='tdleft3'> Miscellaneous</td> + <td class='tdright'> </td> + <td class='tdright'> 13.90</td> + <td class='tdright'> 922.90</td> + <td class='tdright'> </td> + <td class='tdleft'> 2.240</td> +</tr> +<tr class='topr2'> + <td class='tdleft1'>Scaffold:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> Erecting and tearing down:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Labor, Carpenter</td> + <td class='td2rightld'> 0.50</td> + <td class='tdright'> 693.00</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft4'> Labor</td> + <td class='td2right'> 0.344</td> + <td class='tdright'> 350.59</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft4'> "</td> + <td class='td2right'> 0.281</td> + <td class='tdright'> 117.27</td> + <td class='tdright'> 1,160.86</td> + <td class='tdleft'> 2.818</td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> Material:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Lumber</td> + <td class='tdright'> </td> + <td class='tdright'> 487.77</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='botr2'> + <td class='tdleft3'> Hardware</td> + <td class='tdright'> </td> + <td class='tdright'> 202.79</td> + <td class='tdright'> 690.56</td> + <td class='tdright'> </td> + <td class='tdleft'> 1.676</td> +</tr> +<tr class='topr2'> + <td class='tdleft1'>Concreting:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> Labor</td> + <td class='td2rightld'> 0.50</td> + <td class='tdright'> 142.00</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> "</td> + <td class='td2right'> 0.344</td> + <td class='tdright'> 11.00</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> "</td> + <td class='td2right'> 0.281</td> + <td class='tdright'> 947.81</td> + <td class='tdright'> 1,100.81</td> + <td class='tdleft'> 2.672</td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> Material:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Rock</td> + <td class='tdright'> </td> + <td class='tdright'> 317.30</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Sand</td> + <td class='tdright'> </td> + <td class='tdright'> 385.72</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Cement</td> + <td class='tdright'> </td> + <td class='tdright'>1,581.97</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> Motor and Hoist:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Rental</td> + <td class='tdright'> </td> + <td class='tdright'> 406.56</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='botr2'> + <td class='tdleft3'> Power</td> + <td class='tdright'> </td> + <td class='tdright'> 83.53</td> + <td class='tdright'> 2,735.08</td> + <td class='tdright'> </td> + <td class='tdleft'> 6.638</td> +</tr> +<tr class='topr2'> + <td class='tdleft1'>Plastering (3,000 sq. ft.):</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> Labor, Plasterers</td> + <td class='td2rightld'> 0.75</td> + <td class='tdright'> 116.50</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Labor</td> + <td class='tdright'> 0.46-7/8</td> + <td class='tdright'> 15.00</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> "</td> + <td class='tdright'> 0.37-1/2</td> + <td class='tdright'> 198.52</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> "</td> + <td class='td2right'> 0.281</td> + <td class='tdright'> 105.66</td> + <td class='tdright'> 435.68</td> + <td class='tdleft'> 14.52 per sq. ft.</td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> Material:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Sand</td> + <td class='tdright'> </td> + <td class='tdright'> 8.64</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Cement</td> + <td class='tdright'> </td> + <td class='tdright'> 66.10</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='botr2'> + <td class='tdleft3'> Alum and Potash</td> + <td class='tdright'> </td> + <td class='tdright'> 16.00</td> + <td class='tdright'> 90.74</td> + <td class='tdleft'> 3.25 per sq. ft.</td> + <td class='tdright'> </td> +</tr> +<tr class='topr2'> + <td class='tdleft1'>Cement Wash (8,560 sq. ft.):</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Labor</td> + <td class='tdright'> 0.48-3/4</td> + <td class='tdright'> 50.00</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> "</td> + <td class='td2right'> 0.281</td> + <td class='tdright'> 47.68</td> + <td class='tdright'> 97.68</td> + <td class='tdleft'>1.14 per 100 sq ft.</td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> Material:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='botr2'> + <td class='tdleft3'> Cement</td> + <td class='tdright'> </td> + <td class='tdright'> 15.18</td> + <td class='tdright'> 15.18</td> + <td class='tdleft'> 0.18 " " " "</td> + <td class='tdright'> </td> +</tr> +<tr class='topr2'> + <td class='tdleft1'>Windows, doors, and scuttle:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Labor</td> + <td class='td2rightld'> 0.50</td> + <td class='tdright'> 49.00</td> + <td class='tdright'> 49.00</td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> Material:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='botr2'> + <td class='tdleft3'> 1 door, 7 windows, etc.</td> + <td class='tdright'> </td> + <td class='tdright'> 47.26</td> + <td class='tdright'> 47.26</td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='topr2'> + <td class='tdleft1'>Equipment:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='botr2'> + <td class='tdleft2'> 40% of $461.46</td> + <td class='tdright'> </td> + <td class='tdright'> 184.58</td> + <td class='tdright'> 184.58</td> + <td class='tdleft'> 0.448</td> + <td class='tdright'> </td> +</tr> +<tr class='midr2'> + <td class='tdleft1'>Superintendence</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> 1,241.45</td> + <td class='tdleft'> 1.506</td> + <td class='tdright'><span class='pagenum'><a name="Page_347" id="Page_347">[347]</a></span> </td> +</tr> +<tr class='topr2'> + <td class='tdleft1'>Steel Tank:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> Labor, Carpenter</td> + <td class='td2right'>$0.50</td> + <td class='tdright'> $124.24</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Helper</td> + <td class='td2right'> 0.344</td> + <td class='tdright'> 2.75</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Boiler-makers</td> + <td class='tdright'> </td> + <td class='tdright'> 382.57</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Holders on</td> + <td class='tdright'> </td> + <td class='tdright'> 147.33</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Labor</td> + <td class='tdright'> </td> + <td class='tdright'> 40.61</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Foreman</td> + <td class='td2right'> 0.625</td> + <td class='tdright'> 186.25</td> + <td class='tdright'> $883.75</td> + <td class='tdleft1'>$0.0441 per lb.</td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> Material:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='botr2'> + <td class='tdleft3'> Tank, rivets, etc. (20,000 lb.)</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> 1,740.69</td> + <td class='tdright'> </td> + <td class='tdleft1'> $0.0875</td> +</tr> +<tr class='topr2'> + <td class='tdleft1'>Iron-work:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft2'> Spiral stairway, inlet, and overflow pipes, ventilator, reinforcing steel, etc.:</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft3'> Labor, Machinists</td> + <td class='td2rightld'> 0.50</td> + <td class='tdright'> 89.50</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft4'> Helper</td> + <td class='td2right'> 0.344</td> + <td class='tdright'> 240.16</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='midr'> + <td class='tdleft4'> Labor</td> + <td class='td2right'> 0.281</td> + <td class='tdright'> 100.79</td> + <td class='tdright'> 430.45</td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='botr2'> + <td class='tdleft3'> Material</td> + <td class='tdright'> </td> + <td class='tdright'>1,814.71</td> + <td class='tdright'> 1,814.71</td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +<tr class='botr'> + <td class='tdleft3'> Total</td> + <td class='tdright'> </td> + <td class='tdright'> </td> + <td class='tdright'>$16,578.29</td> + <td class='tdright'> </td> + <td class='tdright'> </td> +</tr> +</table> +</div> + + +<p><span class='pagenum'><a name="Page_348" id="Page_348">[348]</a></span></p> + + + +<hr style="width: 65%;" /> +<h2><a name="DISCUSSION" id="DISCUSSION"></a>DISCUSSION</h2> + + +<p class="section"><span class="smcap">Maurice C. Couchot, M. Am. Soc. C. E.</span> (by letter).—It appears to +the writer that in the design of this structure two features are open +to criticism. The first is that such a high structure was built of plain +concrete without any reinforcement. Even if the computation of +stresses did not show the necessity for steel reinforcement, some should +have been embedded in the work. As a matter of fact, the writer +believes that, with the present knowledge of the benefit of reinforced +concrete, a structure such as this should not be built without it. This +applies mainly to the tower below the tank.</p> + +<p>The second feature, which is still more important, refers to the +insertion of a shell of smooth steel plate to take the stresses due to the +hydrostatic pressure, and also to insure against leakage in the walls +of the tank. The 6-in. shell of plain concrete outside the steel shell, +and the 3-in. shell inside, do not work together, and are practically of +no value as walls, but are simply outside and inside linings. Although +the designer provided lugs to insure the adhesion of the concrete to +the plate, such precaution, in the writer's opinion, will not prevent +the separation of the concrete from the smooth steel plate, and, at +some future time, the water will reach and corrode the steel. It +would have been better to have reinforced the wall of the tank with +rods, as is generally done. The full thickness would have been available, +and less plastering would have been required. Furthermore, the +adhesion of concrete to a smooth steel plate is of doubtful value, for, +in reinforced concrete, it is not the adhesion which does the work, +but the gripping of the steel by the concrete in the process of setting.</p> + + +<p class="section"><span class="smcap">L. J. Mensch, M. Am. Soc. C. E.</span> (by letter).—This water-tower +is probably the sightliest structure of its kind in North America; +still, it does not look like a water-tower, and, from an architectural +point of view, the crown portion is faulty, because it makes the tank +appear to be much less in depth than it really is.</p> + +<p>The cost of this structure far exceeds that of similar tanks in the +United States. The stand-pipe at Attleboro, 50 ft. in diameter and +100 ft. high, cost about $25,000. Several years ago the writer proposed +to build an elevated tank, 60 ft. in diameter and 40 ft. deep, the bottom +of which was to be 50 ft. above the ground, for $21,000.</p> + +<p>Among other elevated tanks known to the writer is one having a +capacity of 100,000 gal., the bottom being 60 ft. above the ground.<a name="FNanchor_C_3" id="FNanchor_C_3"></a><a href="#Footnote_C_3" class="fnanchor">[C]</a> +The total quantities of material required for this tank are given as +4,480 cu. ft. of concrete, 23,200 lb. of reinforcing steel, and 27,600 ft., +b. m., of form lumber and staging. Calculating at the abnormally<span class='pagenum'><a name="Page_349" id="Page_349">[349]</a></span> +high unit prices of 40 cents per cu. ft. for concrete, 4 cents per lb. +for steel, and $50 per 1,000 ft., b. m., for lumber, the cost of the concrete +would be $1,792, the steel, $928, and the form lumber and staging, +$1,380. Adding to this the cost of a spiral staircase, at the high +figure of $7 per linear foot in height, the total cost of this structure +would be $4,598. The factor of safety used in this structure was +four, but some engineers who are not familiar with concrete construction +may require a higher factor. By doubling the quantities of concrete +and steel, which would mean a tensile stress in the steel of only +8,000 lb. per sq. in., and a compressive stress in the concrete of only +225 lb. per sq. in., the cost of the tank would be only $7,318, as compared +with the $16,578 mentioned in the paper. This enormous discrepancy +between a good design and an amateur design, and between day-labor +work and contract work should be a lesson which consulting engineers +and managers of large corporations, who prefer their own designs and +day-labor work, should take to heart.</p> + + +<p class="section"><span class="smcap">A. H. Markwart, Assoc. M. Am. Soc. C. E.</span> (by letter).—It is the +writer's opinion that the steel tank enclosed within the concrete of the +upper cylinder, to take up the hoop tension and presumably to provide +a water-tight tower, will not fulfill this latter requirement. If a +plastered surface on the dome-shaped bottom provided the necessary +imperviousness, it would seem that plastered walls would have proved +satisfactory.</p> + +<p>Apparently, the sheet-metal tank is intended to exclude the possibility +of exterior leakage, but it occurs to the writer that it will fail to +be efficient in this particular, because, under pressure, the water will +force itself under the steel tank and the dome thrust rings and out +to the exterior of the tower just below the tank, thus showing that +insurance against leakage is actually provided by the plastered interior +surfaces and not by the sheet-metal tank, and, for this reason, ordinary +deformed rod reinforcement, in the writer's opinion, would have +proved cheaper and better, and more in line with other parts of the +reinforcement.</p> + +<p>Mr. Kempkey states:</p> + +<div class="blockquot"><p>"Before filling, the inside of the tank was given a plaster coat, +consisting of 1 part cement to 1-3/4 parts of fine sand. This proved +to be insufficient to prevent leakage, the water seeping through the +dome and appearing on the outside of the structure along the line +of the bottom of the rings. Three more coats were then applied +over the entire tank, and two additional ones over the dome and about +8 ft. up on the sides, and, except for one or two small spots which +show just a sign of moisture, the tank is perfectly tight."</p></div> + +<p>This substantiates the writer's contention that water-tightness was +actually obtained by a liberal use of cement plaster, which would also +have been true had the reinforcement been rods.<span class='pagenum'><a name="Page_350" id="Page_350">[350]</a></span></p> + +<p>As a further comment, it might be stated that a water-tight concrete +for the tank could have been obtained by adding from 8 to 10% +of hydrated lime to the 1:2:4 mixture. This seems advisable in all +cases where a water-tight concrete is necessary. The interior plastering +could then have been done as a further precaution.</p> + + +<p class="section"><span class="smcap">A. Kempkey, Jr., Jun. Am. Soc. C. E.</span> (by letter).—Mr. Couchot's +statement, that the 3-in. inside and outside sheets forming the tank +casing do not act together, is quite true, and it was not expected that +they would, other than to protect the steel and form an ornamental +covering for it.</p> + +<p>There is certainly adhesion between concrete and steel, even though +the steel be in the form of a thin shell, and in a structure of this +kind where the steel is designed, with a low unit stress, to take all +the strain, and where the load is at all times quiescent, it is difficult +to see how this bond can be destroyed; the writer feels no concern +on this score.</p> + +<p>Mr. Markwart's statement, that the steel tank enclosed within the +concrete of the upper cylinder, presumably to provide a water-tight +tower, will not fulfill this latter requirement, is not true, as shown +by the statement in the paper that the only leakage which occurred +was that which passed under the tank, the entire remaining portion +being absolutely tight. The amount of leakage, while insignificant, +was, until remedied, sufficient to spot the outside of the tower, making +it unsightly; and this, in the writer's opinion, is just what would have +happened had the tank been constructed in the ordinary manner, with +deformed bars, except that it would have extended over more or less +of the entire surface, instead of being localized, as was actually the +case, and would have required more instead of less plastering. It is +also doubtful whether the addition of hydrated lime would have produced +a tight tank, in the sense that this structure was required to +be tight.</p> + +<p>In the paper the writer endeavored to bring out the fact that this +is one of the few instances where the æsthetic design of a structure of +this sort is of prime importance, and cost a secondary consideration. +There is, therefore, no use in comparing its cost with that of a structure +in no way its equal in this respect and the use of which would +not have been permitted any more than the use of the ordinary type +of steel structure, even though the estimated cost were 75% less.</p> + +<p>Mr. Mensch has been pleased to term this design amateurish, +presumably because of the conservative character of the stresses used +and because of its cost; at the same time, he sets up the design to +which he makes reference as a good one simply because of its cheapness. +He will find the "enormous discrepancy," to which he calls attention, +accounted for by the fact that the "good design" would not have +been tolerated because of its appearance and because of the fact that<span class='pagenum'><a name="Page_351" id="Page_351">[351]</a></span> +the excessively high unit stresses, of which Mr. Mensch is an exponent, +did not commend themselves either to the designer, in common with +most engineers, or to Victorian taste; while the design used has proven +eminently satisfactory to a more than usually conservative and discriminating +community.</p> + +<p>Mr. Mensch's statement of unit costs, even though applied to a +much plainer structure, is not calculated to inspire confidence in the +soundness of his deductions in any one familiar with Victoria conditions.</p> + + +<div class="footnotes"><h3>FOOTNOTES:</h3> + +<div class="footnote"><p><a name="Footnote_A_1" id="Footnote_A_1"></a><a href="#FNanchor_A_1"> +<span class="label">[A]</span></a> Presented at the meeting of March 16th, 1910.</p></div> + +<div class="footnote"><p><a name="Footnote_B_2" id="Footnote_B_2"></a><a href="#FNanchor_B_2"> +<span class="label">[B]</span></a> Now Assoc. M. Am. Soc. C. E.</p></div> + +<div class="footnote"><p><a name="Footnote_C_3" id="Footnote_C_3"></a><a href="#FNanchor_C_3"> +<span class="label">[C]</span></a> "The Reinforced Concrete Pocket Book," p. 124.</p></div> + +</div> + + + + + + + +<pre> + + + + + +End of the Project Gutenberg EBook of Transactions of the American Society +of Civil Engineers, Vol. LXX, Dec. 1910, by A. 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Kempkey + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Transactions of the American Society of Civil Engineers, Vol. LXX, Dec. 1910 + A Concrete Water Tower, Paper No. 1173 + +Author: A. Kempkey + +Release Date: July 3, 2006 [EBook #18748] + +Language: English + +Character set encoding: ASCII + +*** START OF THIS PROJECT GUTENBERG EBOOK AMERICAN SOCIETY OF CIVIL ENGINEERS *** + + + + +Produced by Juliet Sutherland, Sigal Alon and the Online +Distributed Proofreading Team at http://www.pgdp.net + + + + + + + + + +AMERICAN SOCIETY OF CIVIL ENGINEERS + +INSTITUTED 1852 + + +TRANSACTIONS + +Paper No. 1173 + + +A CONCRETE WATER TOWER.[A] + +BY A. KEMPKEY, JR., JUN. AM. SOC. C. E.[B] + +WITH DISCUSSION BY MESSRS. MAURICE C. COUCHOT, L. J. MENSCH, +A. H. MARKWART, AND A. KEMPKEY, JR. + + + + +The City of Victoria is situated on the southern end of Vancouver +Island, in the Province of British Columbia, Canada, and is the capital +of the Province. + +In common with all cities of the extreme West, its growth has been very +rapid within the last few years. The population of the city proper, +together with that of the municipality of Oak Bay, immediately adjacent, +is now about 35,000. + +The Victoria water-works are owned by the city and operated under the +direction of a Water Commissioner appointed by the City Council. By +special agreement, water is supplied to Oak Bay in bulk, this +municipality having its own distributing system. + +The rapid increase in population, together with the fact that in recent +years very little had been done toward increasing the water supply, +resulted in the necessity for remodeling the entire system, and there +are very few cities where this would involve as many complex problems or +a greater variety of work. + +Water is drawn from Elk Lake, situated about five miles north of the +city; thence it flows by gravity to the pumping station about four miles +distant, and from there is pumped directly to the consumers. + +The remodeling of the system, as recently completed, provided for: + +1.--Increasing the capacity of Elk Lake by a system of levees. + +2.--Increasing the capacity of the main to the pumping station by +replacing about two miles of the old 16-in., wrought-iron, riveted pipe +with 24-in. riveted steel pipe. + +3.--Increasing the capacity of the pumping station by the installation +of a 4,500,000-gal. pumping engine of the close-connected, +cross-compound, Corliss, crank-and-fly-wheel type. + +4.--The construction of a 20,000,000-gal. concrete-lined distributing +reservoir in the city. + +5.--The entire remodeling of the distributing system, necessitating the +laying of about 1/2 mile each of 18-in. and 27-in. pipe, and about 1 +mile of 24-in. riveted steel pipe; also about 3,000 tons of cast-iron +pipe, varying in size from 4 to 12 in. + +6.--The provision for a high-level service by means of an elevated tank +of approximately 100,000 gal. capacity, water being supplied to the tank +by two electrically-driven triplex pumps, each having a capacity of +100,000 gal. per 24 hours, against a dynamic head of 150 ft., and +arranged to start and stop automatically with a variation of 3 ft. in +the elevation of the water in the tank. These pumps are located about +one mile from the tower, and are controlled by a float-operated +auto-start, in the base of the tower. + +A description of the elevated tank, which is novel in design, with the +reasons for adopting the type of structure used, the method of +construction, and the detailed cost, form the basis of this paper. + +The tower is on the top of the highest hill in the city, in the heart of +the most exclusive residential district, beautiful homes clustering +about its base. The necessity for architectural treatment of the +structure is thus seen to be of prime importance. In fact, the +opposition of the local residents to the ordinary type of elevated tank, +that is, latticed columns supporting a tank with a hemispherical bottom +and a conical roof, rendered its use impossible, although tenders were +invited on such a structure. + +It is believed that under the conditions of location, three types of +structure should be considered: First, an all-steel structure, the +ornamentation being produced by casing in with brick or concrete; +second, a brick-and-steel, or a concrete-and-steel, structure, such as +the one actually erected; third, a typical reinforced concrete +structure. + +Considering only that portion below the tank, the amount of material +required to case in a structure of the first type would be substantially +the same as that used to support the tank in a structure of the second +type. Consequently, the steel substructure, for all practical purposes, +would represent a dead loss, and, therefore, the economy of this type is +open to serious question. + +A tender was received for a reinforced concrete structure identical in +outward appearance with the one built, but, owing to the natural +conservatism of the local residents regarding this type of construction, +it was not acceptable. + +The tower, as built, consists of a hollow cylinder of plain concrete, +109 ft. high, and having an inside diameter of 22 ft. The walls are 10 +in. thick for the first 70 ft. and 6 in. thick for the remaining 39 ft., +and are ornamented with six pilasters (70 ft. high, 3 ft. wide, and 7 +in. thick), a 4-ft. belt, then twelve pilasters (12 ft. high, 18 in. +wide, and 7 in. thick), a cornice, and a parapet wall. + +A steel tank of the ordinary type is embedded in the upper 40 ft. of +this cylinder. To form the bottom of this tank, a plain concrete dome is +thrown across the cylinder at a point about 70 ft. from the base, the +thrust of this dome being taken up by two steel rings, 1/2 in. by 14 in. +and 3/8 in. by 18 in., bedded into the walls of the tower, the latter +ring being riveted to the lower course of the tank. + +The tank is covered with a roof of reinforced concrete, 4 in. thick, +conical in shape, and reinforced with 1/2-in. twisted steel bars. The +design of the structure is clearly shown in Fig. 1. + +The tower is built on out-cropping, solid rock. This rock was roughly +stepped, and a concrete sub-base built. This sub-base consists of a +hollow ring, with an inside diameter of 20 ft., the walls being 5 ft. +thick. It is about 2 ft. high on one side and 7 ft. high on the other, +and forms a level base on which the tower is built. The forms for this +sub-base consist of vertical lagging and circumferential ribs. The +lagging is of double-dressed, 2 by 3-in. segments, and the ribs are of 2 +by 12-in. segments, 6 ft. long, lapping past one another and securely +spiked together to form complete or partial circles. These ribs are 2 +ft. from center to center. + +[Illustration: FIG. 1.--(Full page image) + +WATER TOWER VICTORIA, B.C. WATER-WORKS] + +Similar construction was used to form the taper base of the tower +proper, except, of course, that the radii of the segments forming the +successive ribs decreased with the height of the rib. Tapered lagging +was used, being made by double dressing 2 by 6-in. pieces to 1-3/4 by +5-13/16 in., and ripping on a diagonal, thus making two staves, 3 in. +wide at one end and 2-3/4 in. wide at the other. This tapered lagging +was used again on the 4-ft. belt and cornice forms, the taper being +turned alternately up and down. + +[Illustration: FIG. 2.--FORMS FOR WATER TOWER VICTORIA, B.C.] + +The interior diameter being uniform up to the bottom of the dome, +collapsible forms were used from the beginning. These forms were +constructed in six large sections, 6 ft. high, with one small key +section with wedge piece to facilitate stripping, as shown in Fig. 2. +There were three tiers of these, bolted end to end horizontally and to +each other vertically. + +Above the taper base and except in the 4-ft. belt and cornice, +collapsible forms were used on the outside also. There were six sections +extending from column to column and six column sections, all bolted +together circumferentially and constructed as shown in Fig. 2. Three +tiers of these were also bolted together both vertically and +horizontally. + +Having filled the top tier, the mode of operation was as follows: + +All horizontal bolts in the lower inside and outside forms were removed, +as was also the small key section on the inside; this left each section +suspended to the corresponding one immediately above it by the vertical +bolts before mentioned. It is thus seen that in each case the center +tier performed the double duty of holding the upper tier, which was full +of green concrete, and the sections of the lower tier, until they were +hoisted up and again placed in position to be filled. + +These lower forms were then hoisted by hand--four-part tackles being +used--and placed in position on the top forms, their bottom edges being +carefully set flush with the top edge of the form already in position, +and then bolted to it. On the outside, the column forms, and on the +inside, the wedge and key sections were set last. A 3-lb. plumb-bob on a +fine line was suspended from the inner scaffold and carefully centered +over a point set in the rock at the base. This line was in the exact +center of the tower, and the tops of all the forms, after each shift, +were carefully set from it by measurement, thus keeping the structure +plumb. + +The first 23 in. of the barrel of the tower was moulded with special +outside forms, constructed so as to form the bases of the large +pilasters. After eleven applications of the 6-ft. forms, these 23-in. +sections were reversed to form the capitals, thus making these +pilasters, 69 ft. 10 in. over all. + +The forms of the 4-ft. belt and beading were made in twelve sections of +simple segments and vertical lagging, as shown in Fig. 2. + +Two sets of the outside forms were split longitudinally, as shown in +Fig. 2, and used to form the small pilasters. The first set was put in +place, filled, and the concrete allowed to harden. The bolts were +loosened and the forms raised 5-1/2 in. vertically, again bolted up, and +the second set was placed in position, bringing the top of the second +set up to the bottom of the cornice. The bases and capitals of the small +pilasters were moulded on afterward. + +The cornice forms are clearly shown in Fig. 2. The small boxes +separating the dentils are made of light stuff, and tacked into the +cornice forms so that, in stripping, they would remain in place and +could be taken out separately, in order to prevent breaking off the +corners of the dentils. A number of outside and inside sections were +sawed in half horizontally in order to provide forms for the parapet +wall. + +The inside diameter of the tank is 8 in. greater than the inside +diameter of the base. Two sets of inside forms were split longitudinally +and opened out, as shown in Fig. 2, and another small section was added +to complete the circle. The remaining set was left in place to support +the dome forms. + +The dome forms were made in twelve sections, bolted together to +facilitate stripping. All ribs and segments were cut to size on the +ground, put together in place, and then covered with lagging and two-ply +tar paper. The lagging on the lower sharp curve was formed of a double +thickness of 3/8-in. spruce, the remainder being 1 by 4-in. pine, sized +to a uniform thickness of 7/8 in. Fig. 3 shows the construction of these +forms and the method of putting on the lagging. + +The roof forms were made in eight sections and bolted together to +facilitate stripping. All ribs and segments were cut to size on the +ground, put together in place, and covered with 1 by 4-in. lagging, +dressed to a uniform thickness of 7/8 in., and two-ply tar paper. Fig. 3 +shows the construction of these forms. The segments being put in +horizontally instead of square with the lagging, gave circles instead of +parabolas, making them much easier to lay out, and giving a form which +was amply stiff. + +The question of using an inside scaffold only was carefully considered, +but owing to the considerable amount of ornamentation on the outside, +necessitating a large number of individual forms, it was not thought +that any economy would result. + +Fig. 4 and Figs. 1 and 2, Plate XXIII, show clearly the construction of +the scaffolding. + +[Illustration: PLATE XXIII, FIG. 1.--SCAFFOLDING FOR WATER TOWER.] + +[Illustration: PLATE XXIII, FIG. 2.--COMPLETED WATER TOWER.] + +All concrete was mixed wet, in a motor-driven, Smith mixer, and handled +off the outside scaffold, being sent up in wheel-barrows on the ordinary +contractor's hoist and placed in the forms through an iron chute having +a hopper mouth. This chute was built in three sections bolted together, +either one, two, or three sections being used, depending on the distance +of the forms below the deck. When the top of the forms reached the +elevation of any deck, the concrete was put in through the chute from +the deck above. The chute was light and easily shifted by the +wheel-barrow men, assisted by the man placing the concrete, during the +interval between successive wheel-barrows. + +[Illustration: FIG. 3.--FORMS FOR WATER TOWER VICTORIA, B.C.] + +The concrete, except that for the roof and parapet, was composed of sand +and broken rock, the run of the crusher being used. That for the roof +and parapet was composed of sand and gravel. The only reason for using +gravel for the concrete of the roof was the ease with which it could be +obtained in small quantities, the supply of broken rock having been used +up, and this being the last concrete work to be done. + +The concrete used was as follows: 1:3:6 for the sub-base and taper base; +1:3:5 for the barrel of the tower and tank casing; and 1:2:4 for the +dome and roof. The dome was put in at one time, there being no joint, +the same being true of the roof. Vancouver Portland cement, +manufactured on the island about 15 miles from the city, was used +throughout the work. + +Before filling, the inside of the tank was given a plaster coat, +consisting of 1 part cement to 1-3/4 parts of fine sand. This proved to +be insufficient to prevent leakage, the water seeping through the dome +and appearing on the outside of the structure along the line of the +bottom of the rings. Three more coats were then applied over the entire +tank, and two additional ones over the dome and about 8 ft. up on the +sides, and, except for one or two small spots which show just a sign of +moisture, the tank is perfectly tight. + +The barrel of the tower was carried up to a height of 66 ft. A special +set of inside forms, about 2 ft. high, extending to the springing line +of the dome, was then put in, and the dome forms were set up on it. The +idea was that this 2-ft. form could be knocked out piece by piece and +the weight of the dome form taken on wedges to the last 6-ft. form, +these wedges being gradually slackened down in order to allow the dome +form to settle clear of the dome. As a matter of fact, this was done, +but the dome forms, being very tight, did not settle, and had to be +pried off a section at a time. A similar method was used for slacking +down the roof forms, with similar results. + +After the dome forms had been put in, the concrete was carried up +approximately to the elevation of the bottom of the rings. Small neat +cement pads were then put in and accurately leveled, and on these the +steel rings were placed, and the steel tank was erected. + +In order to insure a perfectly round tank, each course was erected +against wooden templates accurately centered and fastened to the inside +scaffold. The tank is the ordinary type of light steel, the lower course +being 3/16-in., the next, No. 8 B. w. gauge, the next, No. 10 B. w. +gauge, and the remaining four, No. 12 B. w. gauge. + +Work on the foundation was started on August 15th, 1908, and the tower +was not completed until April 1st, 1909. Much time was lost waiting for +the delivery of the steel, and also owing to a period of very cold +weather which caused entire cessation of work for about one month. + +The tower as completed presents a striking appearance. In order to +obliterate rings due to the successive application of the forms and to +cover the efflorescence so common to concrete structures, the outside +was given two coats of neat cement wash applied with ordinary +calcimining brushes, and, up to the present time, this seems to have +been very effective in accomplishing the desired result. + +[Illustration: FIG. 4.--(Full page image) + +SCAFFOLD FOR WATER TOWER] + +Irregularities due to forms are unnoticeable at a distance of 200 or 300 +ft., and the grouting gave a very uniform color. + +The application of two coats of cement wash cost, for labor, $97.68, and +for material, $15.18, or $1.32 per 100 sq. ft., labor being at the rate +of $2.25 per 8 hours and cement costing $2.53 per bbl. delivered on the +work. + +The tower was designed by Arthur L. Adams, M. Am. Soc. C. E., under +whose direction the plans for all the work of remodeling the water-works +system were prepared and executed. The forms, scaffolding, etc., were +designed by the writer, who was also in immediate charge of the +erection. + +Tenders received for the construction of the tower covered an extremely +wide range, and indicated at once the utter lack of knowledge on the +part of the bidders of the cost of a structure of this kind. Inasmuch as +none of them had had previous experience in this class of construction, +the engineer deemed it the part of wisdom and economy to retain the +construction under his immediate supervision, and, therefore, the work +was done by days' labor. + +Table 1 gives the cost of the structure. The total herein given will not +coincide with the total cost as shown by the city's books, for the +reason that various items not properly chargeable to the structure +itself have been omitted, the principal ones of which are the cost of +the site, the laying of about 600 ft. of sewer pipe to connect with the +overflow, and considerable expense incident to the construction of a +wagon road to the tower. + +The rates of wages paid, all being on a basis of an 8-hour day, were as +follows: + +Common labor $2.25 and $2.50 +Carpenter 4.00 +Carpenter's helper 2.75 +Boiler-maker 3.50 +Holders on 2.50 +Boiler-maker foreman 5.00 +Plasterers 6.00 +Plasterers' helpers 3.00 + +The cost of material was as follows: + +Cement, per barrel $2.53 +Sand, per yard 1.47 +Rock, per yard 0.80 +Lumber, per 1,000 ft. b. m. 14.00 and 16.00 + +All these prices are for material delivered on the work. + +An examination of the cost data, as given, will show that for the most +part the unit costs are very high. This is due chiefly to the continued +interruption of the work, during its later stages, owing to bad weather, +particularly in the case of the erection of the steel tank. The material +cost in this case was also exceedingly high. + +In the case of the concreting, inability to purchase a hoist and motor +and the high cost of renting the same, together with the delays +mentioned, added greatly to the unit cost. + +When it is considered that the cost of plastering covers that of four +coats over the entire inside of the tank and three more over about +one-third of it, it does not appear so high, especially in view of the +high rate of wages paid. + +The cost per yard for concrete alone was $25.126, and this is probably +about 25% in excess of the cost of the same class of work executed under +more favorable conditions as to location, weather conditions, etc. + +TABLE 1.--COST OF HIGH-LEVEL TOWER, VICTORIA WATER-WORKS. (412 cu. yd.) + +============================================================================= + | TOTAL COST. | UNIT COST. +---------------------+---------+--------+----------+---------------+--------- + | Rate | | | | + | per | Amount.| Complete.| Labor. |Material. + | hour. | | | | +---------------------+---------+--------+----------+---------------+--------- +Preliminary Work: | | | | | + Labor, Carpenter |$0.50 |$11.00 | | | + Labor | 0.344 | 64.94 | | | + " | 0.281 | 249.67 | $325.61| $0.790 | + Material | | 133.62 | 133.62| | $0.324 + | | | | | +Forms: | | | | | + Buildings, shifting | | | | | + and stripping: | | | | | + Labor, Carpenter | 0.50 |1,832.99| | | + Labor | 0.344 | 80.85| | | + " | 0.281 | 563.84| 2,477.68| 6.014 | + | | | | | + Material: | | | | | + Lumber | | 583.49| | | + Hardware | | 325.51| | | + Miscellaneous | | 13.90| 922.90| | 2.240 + | | | | | +Scaffold: | | | | | + Erecting and | | | | | + tearing down: | | | | | + Labor, Carpenter | 0.50 | 693.00| | | + Labor | 0.344 | 350.59| | | + " | 0.281 | 117.27| 1,160.86| 2.818 | + | | | | | + Material: | | | | | + Lumber | | 487.77| | | + Hardware | | 202.79| 690.56| | 1.676 + | | | | | +Concreting: | | | | | + Labor | 0.50 | 142.00| | | + " | 0.344 | 11.00| | | + " | 0.281 | 947.81| 1,100.81| 2.672 | + Material: | | | | | + Rock | | 317.30| | | + Sand | | 385.72| | | + Cement | |1,581.97| | | + Motor and Hoist: | | | | | + Rental | | 406.56| | | + Power | | 83.53| 2,735.08| | 6.638 + | | | | | +Plastering | | | | | + (3,000 sq. ft.): | | | | | + Labor, Plasterers | 0.75 | 116.50| | | + Labor | 0.46-7/8| 15.00| | | + " | 0.37-1/2| 198.52| | | + " | 0.281 | 105.66| 435.68| 14.52 | + | | | | per sq. ft. | + Material: | | | | | + Sand | | 8.64| | | + Cement | | 66.10| | | + Alum and Potash | | 16.00| 90.74| 3.25 | + | | | | per sq. ft. | + | | | | | +Cement Wash | | | | | + (8,560 sq. ft.): | | | | | + Labor | 0.48-3/4| 50.00| | | + " | 0.281 | 47.68| 97.68|1.14 per | + | | | | 100 sq ft. | + Material: | | | | | + Cement | | 15.18| 15.18| 0.18 " " " " | + | | | | | +Windows, doors, | | | | | + and scuttle: | | | | | + Labor | 0.50 | 49.00| 49.00| | + Material: | | | | | + 1 door, | | | | | + 7 windows, etc. | | 47.26| 47.26 | | + | | | | | +Equipment: | | | | | + 40% of $461.46 | | 184.58| 184.58| 0.448 | + | | | | | +Superintendence | | | 1,241.45| 1.506 | + | | | | | +Steel Tank: | | | | | + Labor, Carpenter |$0.50 | $124.24| | | + Helper | 0.344 | 2.75| | | + Boiler-makers | | 382.57| | | + Holders on | | 147.33| | | + Labor | | 40.61| | | + Foreman | 0.625 | 186.25| $883.75|$0.0441 per lb.| + | | | | | + Material: | | | | | + Tank, rivets, etc.| | | | | + (20,000 lb.) | | | 1,740.69| | $0.0875 + | | | | | +Iron-work: | | | | | + Spiral stairway, | | | | | + inlet, and overflow| | | | | + pipes, ventilator, | | | | | + reinforcing steel, | | | | | + etc.: | | | | | + Labor, Machinists | 0.50 | 89.50| | | + Helper | 0.344 | 240.16| | | + Labor | 0.281 | 100.79| 430.45| | + | | | | | + Material | |1,814.71| 1,814.71| | +---------------------+---------+--------+----------+---------------+--------- + Total | | |$16,578.29| | +============================================================================= + + + + +DISCUSSION + + +MAURICE C. COUCHOT, M. AM. SOC. C. E. (by letter).--It appears to the +writer that in the design of this structure two features are open to +criticism. The first is that such a high structure was built of plain +concrete without any reinforcement. Even if the computation of stresses +did not show the necessity for steel reinforcement, some should have +been embedded in the work. As a matter of fact, the writer believes +that, with the present knowledge of the benefit of reinforced concrete, +a structure such as this should not be built without it. This applies +mainly to the tower below the tank. + +The second feature, which is still more important, refers to the +insertion of a shell of smooth steel plate to take the stresses due to +the hydrostatic pressure, and also to insure against leakage in the +walls of the tank. The 6-in. shell of plain concrete outside the steel +shell, and the 3-in. shell inside, do not work together, and are +practically of no value as walls, but are simply outside and inside +linings. Although the designer provided lugs to insure the adhesion of +the concrete to the plate, such precaution, in the writer's opinion, +will not prevent the separation of the concrete from the smooth steel +plate, and, at some future time, the water will reach and corrode the +steel. It would have been better to have reinforced the wall of the tank +with rods, as is generally done. The full thickness would have been +available, and less plastering would have been required. Furthermore, +the adhesion of concrete to a smooth steel plate is of doubtful value, +for, in reinforced concrete, it is not the adhesion which does the work, +but the gripping of the steel by the concrete in the process of setting. + + +L. J. MENSCH, M. AM. SOC. C. E. (by letter).--This water-tower is +probably the sightliest structure of its kind in North America; still, +it does not look like a water-tower, and, from an architectural point of +view, the crown portion is faulty, because it makes the tank appear to +be much less in depth than it really is. + +The cost of this structure far exceeds that of similar tanks in the +United States. The stand-pipe at Attleboro, 50 ft. in diameter and 100 +ft. high, cost about $25,000. Several years ago the writer proposed to +build an elevated tank, 60 ft. in diameter and 40 ft. deep, the bottom +of which was to be 50 ft. above the ground, for $21,000. + +Among other elevated tanks known to the writer is one having a capacity +of 100,000 gal., the bottom being 60 ft. above the ground.[C] The total +quantities of material required for this tank are given as 4,480 cu. ft. +of concrete, 23,200 lb. of reinforcing steel, and 27,600 ft., b. m., of +form lumber and staging. Calculating at the abnormally high unit prices +of 40 cents per cu. ft. for concrete, 4 cents per lb. for steel, and $50 +per 1,000 ft., b. m., for lumber, the cost of the concrete would be +$1,792, the steel, $928, and the form lumber and staging, $1,380. Adding +to this the cost of a spiral staircase, at the high figure of $7 per +linear foot in height, the total cost of this structure would be $4,598. +The factor of safety used in this structure was four, but some engineers +who are not familiar with concrete construction may require a higher +factor. By doubling the quantities of concrete and steel, which would +mean a tensile stress in the steel of only 8,000 lb. per sq. in., and a +compressive stress in the concrete of only 225 lb. per sq. in., the cost +of the tank would be only $7,318, as compared with the $16,578 mentioned +in the paper. This enormous discrepancy between a good design and an +amateur design, and between day-labor work and contract work should be a +lesson which consulting engineers and managers of large corporations, +who prefer their own designs and day-labor work, should take to heart. + + +A. H. MARKWART, ASSOC. M. AM. SOC. C. E. (by letter).--It is the +writer's opinion that the steel tank enclosed within the concrete of the +upper cylinder, to take up the hoop tension and presumably to provide a +water-tight tower, will not fulfill this latter requirement. If a +plastered surface on the dome-shaped bottom provided the necessary +imperviousness, it would seem that plastered walls would have proved +satisfactory. + +Apparently, the sheet-metal tank is intended to exclude the possibility +of exterior leakage, but it occurs to the writer that it will fail to be +efficient in this particular, because, under pressure, the water will +force itself under the steel tank and the dome thrust rings and out to +the exterior of the tower just below the tank, thus showing that +insurance against leakage is actually provided by the plastered interior +surfaces and not by the sheet-metal tank, and, for this reason, ordinary +deformed rod reinforcement, in the writer's opinion, would have proved +cheaper and better, and more in line with other parts of the +reinforcement. + +Mr. Kempkey states: + + "Before filling, the inside of the tank was given a plaster coat, + consisting of 1 part cement to 1-3/4 parts of fine sand. This + proved to be insufficient to prevent leakage, the water seeping + through the dome and appearing on the outside of the structure + along the line of the bottom of the rings. Three more coats were + then applied over the entire tank, and two additional ones over the + dome and about 8 ft. up on the sides, and, except for one or two + small spots which show just a sign of moisture, the tank is + perfectly tight." + +This substantiates the writer's contention that water-tightness was +actually obtained by a liberal use of cement plaster, which would also +have been true had the reinforcement been rods. + +As a further comment, it might be stated that a water-tight concrete for +the tank could have been obtained by adding from 8 to 10% of hydrated +lime to the 1:2:4 mixture. This seems advisable in all cases where a +water-tight concrete is necessary. The interior plastering could then +have been done as a further precaution. + + +A. KEMPKEY, JR., JUN. AM. SOC. C. E. (by letter).--Mr. Couchot's +statement, that the 3-in. inside and outside sheets forming the tank +casing do not act together, is quite true, and it was not expected that +they would, other than to protect the steel and form an ornamental +covering for it. + +There is certainly adhesion between concrete and steel, even though the +steel be in the form of a thin shell, and in a structure of this kind +where the steel is designed, with a low unit stress, to take all the +strain, and where the load is at all times quiescent, it is difficult to +see how this bond can be destroyed; the writer feels no concern on this +score. + +Mr. Markwart's statement, that the steel tank enclosed within the +concrete of the upper cylinder, presumably to provide a water-tight +tower, will not fulfill this latter requirement, is not true, as shown +by the statement in the paper that the only leakage which occurred was +that which passed under the tank, the entire remaining portion being +absolutely tight. The amount of leakage, while insignificant, was, until +remedied, sufficient to spot the outside of the tower, making it +unsightly; and this, in the writer's opinion, is just what would have +happened had the tank been constructed in the ordinary manner, with +deformed bars, except that it would have extended over more or less of +the entire surface, instead of being localized, as was actually the +case, and would have required more instead of less plastering. It is +also doubtful whether the addition of hydrated lime would have produced +a tight tank, in the sense that this structure was required to be tight. + +In the paper the writer endeavored to bring out the fact that this is +one of the few instances where the aesthetic design of a structure of +this sort is of prime importance, and cost a secondary consideration. +There is, therefore, no use in comparing its cost with that of a +structure in no way its equal in this respect and the use of which would +not have been permitted any more than the use of the ordinary type of +steel structure, even though the estimated cost were 75% less. + +Mr. Mensch has been pleased to term this design amateurish, presumably +because of the conservative character of the stresses used and because +of its cost; at the same time, he sets up the design to which he makes +reference as a good one simply because of its cheapness. He will find +the "enormous discrepancy," to which he calls attention, accounted for +by the fact that the "good design" would not have been tolerated because +of its appearance and because of the fact that the excessively high +unit stresses, of which Mr. Mensch is an exponent, did not commend +themselves either to the designer, in common with most engineers, or to +Victorian taste; while the design used has proven eminently satisfactory +to a more than usually conservative and discriminating community. + +Mr. Mensch's statement of unit costs, even though applied to a much +plainer structure, is not calculated to inspire confidence in the +soundness of his deductions in any one familiar with Victoria +conditions. + + + FOOTNOTES: + + [Footnote A: Presented at the meeting of March 16th, 1910.] + + [Footnote B: Now Assoc. M. Am. Soc. C. E.] + + [Footnote C: "The Reinforced Concrete Pocket Book," p. 124.] + + + + + + +End of the Project Gutenberg EBook of Transactions of the American Society +of Civil Engineers, Vol. LXX, Dec. 1910, by A. Kempkey + +*** END OF THIS PROJECT GUTENBERG EBOOK AMERICAN SOCIETY OF CIVIL ENGINEERS *** + +***** This file should be named 18748.txt or 18748.zip ***** +This and all associated files of various formats will be found in: + http://www.gutenberg.org/1/8/7/4/18748/ + +Produced by Juliet Sutherland, Sigal Alon and the Online +Distributed Proofreading Team at http://www.pgdp.net + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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