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diff --git a/.gitattributes b/.gitattributes new file mode 100644 index 0000000..6833f05 --- /dev/null +++ b/.gitattributes @@ -0,0 +1,3 @@ +* text=auto +*.txt text +*.md text diff --git a/17149-8.txt b/17149-8.txt new file mode 100644 index 0000000..8776f8f --- /dev/null +++ b/17149-8.txt @@ -0,0 +1,9364 @@ +The Project Gutenberg eBook, Creative Chemistry, by Edwin E. Slosson + + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + + + + +Title: Creative Chemistry + Descriptive of Recent Achievements in the Chemical Industries + + +Author: Edwin E. Slosson + + + +Release Date: November 24, 2005 [eBook #17149] + +Language: English + +Character set encoding: ISO-8859-1 + + +***START OF THE PROJECT GUTENBERG EBOOK CREATIVE CHEMISTRY*** + + +E-text prepared by Kevin Handy, John Hagerson, Josephine Paolucci, and the +Project Gutenberg Online Distributed Proofreading Team +(https://www.pgdp.net/) + + + +Note: Project Gutenberg also has an HTML version of this + file which includes the original illustrations. + See 17149-h.htm or 17149-h.zip: + (https://www.gutenberg.org/dirs/1/7/1/4/17149/17149-h/17149-h.htm) + or + (https://www.gutenberg.org/dirs/1/7/1/4/17149/17149-h.zip) + + +Transcriber's notes: + + Underscores before and after words denote italics. + + Underscore and {} denote subscripts. + + Footnotes moved to end of book. + + The book starts using the word "CHAPTER" only after its chapter + number XI. I have left it the same in this text. + + + + + +The Century Books of Useful Science + +CREATIVE CHEMISTRY + +Descriptive of Recent Achievements in the Chemical Industries + +by + +EDWIN E. SLOSSON, M.S., PH.D. + +Literary Editor of _The Independent_, Associate in Columbia School of +Journalism + +Author of "Great American Universities," "Major Prophets of Today," "Six +Major Prophets," "On Acylhalogenamine Derivatives and the Beckmann +Rearrangement," "Composition of Wyoming Petroleum," etc. + +With Many Illustrations + + + + + + + +[Illustration (Decorative)] + + + +New York +The Century Co. +Copyright, 1919, by +The Century Co. +Copyright, 1917, 1918, 1919, by +The Independent Corporation +Published, October, 1919 + + + +[Illustration: From "America's Munitions" + + + +THE PRODUCTION OF NEW AND STRONGER FORMS OF STEEL IS ONE OF THE GREATEST +TRIUMPHS OF MODERN CHEMISTRY + +The photograph shows the manufacture of a 12-inch gun at the plant of +the Midvale Steel Company during the late war. The gun tube, 41 feet +long, has just been drawn from the furnace where it was tempered at +white heat and is now ready for quenching.] + + + + +TO MY FIRST TEACHER + +PROFESSOR E.H.S. BAILEY OF THE UNIVERSITY OF KANSAS + +AND MY LAST TEACHER + +PROFESSOR JULIUS STIEGLITZ OF THE UNIVERSITY OF CHICAGO + +THIS VOLUME IS GRATEFULLY DEDICATED + + + + +CONTENTS + + +I THREE PERIODS OF PROGRESS 3 + +II NITROGEN 14 + +III FEEDING THE SOIL 37 + +IV COAL-TAR COLORS 60 + +V SYNTHETIC PERFUMES AND FLAVORS 93 + +VI CELLULOSE 110 + +VII SYNTHETIC PLASTICS 128 + +VIII THE RACE FOR RUBBER 145 + +IX THE RIVAL SUGARS 164 + +X WHAT COMES FROM CORN 181 + +XI SOLIDIFIED SUNSHINE 196 + +XII FIGHTING WITH FUMES 218 + +XIII PRODUCTS OF THE ELECTRIC FURNACE 236 + +XIV METALS, OLD AND NEW 263 + +READING REFERENCES 297 + +INDEX 309 + + + + +A CARD OF THANKS + + +This book originated in a series of articles prepared for _The +Independent_ in 1917-18 for the purpose of interesting the general +reader in the recent achievements of industrial chemistry and providing +supplementary reading for students of chemistry in colleges and high +schools. I am indebted to Hamilton Holt, editor of _The Independent_, +and to Karl V.S. Howland, its publisher, for stimulus and opportunity to +undertake the writing of these pages and for the privilege of reprinting +them in this form. + +In gathering the material for this volume I have received the kindly aid +of so many companies and individuals that it is impossible to thank them +all but I must at least mention as those to whom I am especially +grateful for information, advice and criticism: Thomas H. Norton of the +Department of Commerce; Dr. Bernhard C. Hesse; H.S. Bailey of the +Department of Agriculture; Professor Julius Stieglitz of the University +of Chicago; L.E. Edgar of the Du Pont de Nemours Company; Milton Whitney +of the U.S. Bureau of Soils; Dr. H.N. McCoy; K.F. Kellerman of the +Bureau of Plant Industry. + +E.E.S. + + + + +LIST OF ILLUSTRATIONS + + +The production of new and stronger forms of steel is one +of the greatest triumphs of modern chemistry _Frontispiece_ + + FACING PAGE + +The hand grenades contain potential chemical energy +capable of causing a vast amount of destruction +when released 16 + +Women in a munition plant engaged in the manufacture +of tri-nitro-toluol 17 + +A chemical reaction on a large scale 32 + +Burning air in a Birkeland-Eyde furnace at the DuPont +plant 33 + +A battery of Birkeland-Eyde furnaces for the fixation of +nitrogen at the DuPont plant 33 + +Fixing nitrogen by calcium carbide 40 + +A barrow full of potash salts extracted from six tons of +green kelp by the government chemists 41 + +Nature's silent method of nitrogen fixation 41 + +In order to secure a new supply of potash salts the United +States Government set up an experimental plant at +Sutherland, California, for utilization of kelp 52 + +Overhead suction at the San Diego wharf pumping kelp +from the barge to the digestion tanks 53 + +The kelp harvester gathering the seaweed from the Pacific +Ocean 53 + +A battery of Koppers by-product coke-ovens at the plant +of the Bethlehem Steel Company, Sparrows Point, +Maryland 60 + +In these mixing vats at the Buffalo Works, aniline dyes +are prepared 61 + +A paper mill in action 120 + +Cellulose from wood pulp is now made into a large variety +of useful articles of which a few examples are here +pictured 121 + +Plantation rubber 160 + +Forest rubber 160 + +In making garden hose the rubber is formed into a tube +by the machine on the right and coiled on the table +to the left 161 + +The rival sugars 176 + +Interior of a sugar mill showing the machinery for crushing +cane to extract the juice 177 + +Vacuum pans of the American Sugar Refinery Company 177 + +Cotton seed oil as it is squeezed from the seed +by the presses 200 + +Cotton seed oil as it comes from the compressors flowing +out of the faucets 201 + +Splitting coconuts on the island of Tahiti 216 + +The electric current passing through salt water in these +cells decomposes the salt into caustic soda and +chlorine gas 217 + +Germans starting a gas attack on the Russian lines 224 + +Filling the cannisters of gas masks with charcoal made +from fruit pits--Long Island City 225 + +The chlorpicrin plant at the Bdgewood Arsenal 234 + +Repairing the broken stern post of the _U.S.S. Northern +Pacific_, the biggest marine weld in the world 235 + +Making aloxite in the electric furnaces by fusing coke +and bauxite 240 + +A block of carborundum crystals 241 + +Making carborundum in the electric furnace 241 + +Types of gas mask used by America, the Allies and Germany +during the war 256 + +Pumping melted white phosphorus into hand grenades +filled with water--Edgewood Arsenal 257 + +Filling shell with "mustard gas" 257 + +Photomicrographs showing the structure of steel made by +Professor E.G. Mahin of Purdue University 272 + +The microscopic structure of metals 273 + + + + +INTRODUCTION + +BY JULIUS STIEGLITZ + +Formerly President of the American Chemical Society, Professor of +Chemistry in The University of Chicago + + +The recent war as never before in the history of the world brought to +the nations of the earth a realization of the vital place which the +science of chemistry holds in the development of the resources of a +nation. Some of the most picturesque features of this awakening reached +the great public through the press. Thus, the adventurous trips of the +_Deutschland_ with its cargoes of concentrated aniline dyes, valued at +millions of dollars, emphasized as no other incident our former +dependence upon Germany for these products of her chemical industries. + +The public read, too, that her chemists saved Germany from an early +disastrous defeat, both in the field of military operations and in the +matter of economic supplies: unquestionably, without the tremendous +expansion of her plants for the production of nitrates and ammonia from +the air by the processes of Haber, Ostwald and others of her great +chemists, the war would have ended in 1915, or early in 1916, from +exhaustion of Germany's supplies of nitrate explosives, if not indeed +from exhaustion of her food supplies as a consequence of the lack of +nitrate and ammonia fertilizer for her fields. Inventions of substitutes +for cotton, copper, rubber, wool and many other basic needs have been +reported. + +These feats of chemistry, performed under the stress of dire necessity, +have, no doubt, excited the wonder and interest of our public. It is far +more important at this time, however, when both for war and for peace +needs, the resources of our country are strained to the utmost, that the +public should awaken to a clear realization of what this science of +chemistry really means for mankind, to the realization that its wizardry +permeates the whole life of the nation as a vitalizing, protective and +constructive agent very much in the same way as our blood, coursing +through our veins and arteries, carries the constructive, defensive and +life-bringing materials to every organ in the body. + +If the layman will but understand that chemistry is the fundamental +_science of the transformation of matter_, he will readily accept the +validity of this sweeping assertion: he will realize, for instance, why +exactly the same fundamental laws of the science apply to, and make +possible scientific control of, such widely divergent national +industries as agriculture and steel manufacturing. It governs the +transformation of the salts, minerals and humus of our fields and the +components of the air into corn, wheat, cotton and the innumerable other +products of the soil; it governs no less the transformation of crude +ores into steel and alloys, which, with the cunning born of chemical +knowledge, may be given practically any conceivable quality of hardness, +elasticity, toughness or strength. And exactly the same thing may be +said of the hundreds of national activities that lie between the two +extremes of agriculture and steel manufacture! + +Moreover, the domain of the science of the transformation of matter +includes even life itself as its loftiest phase: from our birth to our +return to dust the laws of chemistry are the controlling laws of life, +health, disease and death, and the ever clearer recognition of this +relation is the strongest force that is raising medicine from the +uncertain realm of an art to the safer sphere of an exact science. To +many scientific minds it has even become evident that those most +wonderful facts of life, heredity and character, must find their final +explanation in the chemical composition of the components of life +producing, germinal protoplasm: mere form and shape are no longer +supreme but are relegated to their proper place as the housing only of +the living matter which functions chemically. + +It must be quite obvious now why thoughtful men are insisting that the +public should be awakened to a broad realization of the significance of +the science of chemistry for its national life. + +It is a difficult science in its details, because it has found that it +can best interpret the visible phenomena of the material world on the +basis of the conception of invisible minute material atoms and +molecules, each a world in itself, whose properties may be nevertheless +accurately deduced by a rigorous logic controlling the highest type of +scientific imagination. But a layman is interested in the wonders of +great bridges and of monumental buildings without feeling the need of +inquiring into the painfully minute and extended calculations of the +engineer and architect of the strains and stresses to which every pin +and every bar of the great bridge and every bit of stone, every foot of +arch in a monumental edifice, will be exposed. So the public may +understand and appreciate with the keenest interest the results of +chemical effort without the need of instruction in the intricacies of +our logic, of our dealings with our minute, invisible particles. + +The whole nation's welfare demands, indeed, that our public be +enlightened in the matter of the relation of chemistry to our national +life. Thus, if our commerce and our industries are to survive the +terrific competition that must follow the reëstablishment of peace, our +public must insist that its representatives in Congress preserve that +independence in chemical manufacturing which the war has forced upon us +in the matter of dyes, of numberless invaluable remedies to cure and +relieve suffering; in the matter, too, of hundreds of chemicals, which +our industries need for their successful existence. + +Unless we are independent in these fields, how easily might an +unscrupulous competing nation do us untold harm by the mere device, for +instance, of delaying supplies, or by sending inferior materials to this +country or by underselling our chemical manufacturers and, after the +destruction of our chemical independence, handicapping our industries as +they were in the first year or two of the great war! This is not a mere +possibility created by the imagination, for our economic history +contains instance after instance of the purposeful undermining and +destruction of our industries in finer chemicals, dyes and drugs by +foreign interests bent on preserving their monopoly. If one recalls that +through control, for instance, of dyes by a competing nation, control is +in fact also established over products, valued in the hundreds of +millions of dollars, in which dyes enter as an essential factor, one +may realize indeed the tremendous industrial and commercial power which +is controlled by the single lever--chemical dyes. Of even more vital +moment is chemistry in the domain of health: the pitiful calls of our +hospitals for local anesthetics to alleviate suffering on the operating +table, the frantic appeals for the hypnotic that soothes the epileptic +and staves off his seizure, the almost furious demands for remedy after +remedy, that came in the early years of the war, are still ringing in +the hearts of many of us. No wonder that our small army of chemists is +grimly determined not to give up the independence in chemistry which war +has achieved for us! Only a widely enlightened public, however, can +insure the permanence of what farseeing men have started to accomplish +in developing the power of chemistry through research in every domain +which chemistry touches. + +The general public should realize that in the support of great chemical +research laboratories of universities and technical schools it will be +sustaining important centers from which the science which improves +products, abolishes waste, establishes new industries and preserves +life, may reach out helpfully into all the activities of our great +nation, that are dependent on the transformation of matter. + +The public is to be congratulated upon the fact that the writer of the +present volume is better qualified than any other man in the country to +bring home to his readers some of the great results of modern chemical +activity as well as some of the big problems which must continue to +engage the attention of our chemists. Dr. Slosson has indeed the unique +quality of combining an exact and intimate knowledge of chemistry with +the exquisite clarity and pointedness of expression of a born writer. + +We have here an exposition by a master mind, an exposition shorn of the +terrifying and obscuring technicalities of the lecture room, that will +be as absorbing reading as any thrilling romance. For the story of +scientific achievement is the greatest epic the world has ever known, +and like the great national epics of bygone ages, should quicken the +life of the nation by a realization of its powers and a picture of its +possibilities. + + + + +CREATIVE CHEMISTRY + + La Chimie posséde cette faculté créatrice à un degré plus + éminent que les autres sciences, parce qu'elle pénètre plus + profondément et atteint jusqu'aux éléments naturels des êtres. + + --_Berthelot_. + + + + +I + +THREE PERIODS OF PROGRESS + + +The story of Robinson Crusoe is an allegory of human history. Man is a +castaway upon a desert planet, isolated from other inhabited worlds--if +there be any such--by millions of miles of untraversable space. He is +absolutely dependent upon his own exertions, for this world of his, as +Wells says, has no imports except meteorites and no exports of any kind. +Man has no wrecked ship from a former civilization to draw upon for +tools and weapons, but must utilize as best he may such raw materials as +he can find. In this conquest of nature by man there are three stages +distinguishable: + + 1. The Appropriative Period + 2. The Adaptive Period + 3. The Creative Period + +These eras overlap, and the human race, or rather its vanguard, +civilized man, may be passing into the third stage in one field of human +endeavor while still lingering in the second or first in some other +respect. But in any particular line this sequence is followed. The +primitive man picks up whatever he can find available for his use. His +successor in the next stage of culture shapes and develops this crude +instrument until it becomes more suitable for his purpose. But in the +course of time man often finds that he can make something new which is +better than anything in nature or naturally produced. The savage +discovers. The barbarian improves. The civilized man invents. The first +finds. The second fashions. The third fabricates. + +The primitive man was a troglodyte. He sought shelter in any cave or +crevice that he could find. Later he dug it out to make it more roomy +and piled up stones at the entrance to keep out the wild beasts. This +artificial barricade, this false façade, was gradually extended and +solidified until finally man could build a cave for himself anywhere in +the open field from stones he quarried out of the hill. But man was not +content with such materials and now puts up a building which may be +composed of steel, brick, terra cotta, glass, concrete and plaster, none +of which materials are to be found in nature. + +The untutored savage might cross a stream astride a floating tree trunk. +By and by it occurred to him to sit inside the log instead of on it, so +he hollowed it out with fire or flint. Later, much later, he constructed +an ocean liner. + +Cain, or whoever it was first slew his brother man, made use of a stone +or stick. Afterward it was found a better weapon could be made by tying +the stone to the end of the stick, and as murder developed into a fine +art the stick was converted into the bow and this into the catapult and +finally into the cannon, while the stone was developed into the high +explosive projectile. The first music to soothe the savage breast was +the soughing of the wind through the trees. Then strings were stretched +across a crevice for the wind to play upon and there was the Æolian +harp. The second stage was entered when Hermes strung the tortoise shell +and plucked it with his fingers and when Athena, raising the wind from +her own lungs, forced it through a hollow reed. From these beginnings we +have the organ and the orchestra, producing such sounds as nothing in +nature can equal. + +The first idol was doubtless a meteorite fallen from heaven or a +fulgurite or concretion picked up from the sand, bearing some slight +resemblance to a human being. Later man made gods in his own image, and +so sculpture and painting grew until now the creations of futuristic art +could be worshiped--if one wanted to--without violation of the second +commandment, for they are not the likeness of anything that is in heaven +above or that is in the earth beneath or that is in the water under the +earth. + +In the textile industry the same development is observable. The +primitive man used the skins of animals he had slain to protect his own +skin. In the course of time he--or more probably his wife, for it is to +the women rather than to the men that we owe the early steps in the arts +and sciences--fastened leaves together or pounded out bark to make +garments. Later fibers were plucked from the sheepskin, the cocoon and +the cotton-ball, twisted together and woven into cloth. Nowadays it is +possible to make a complete suit of clothes, from hat to shoes, of any +desirable texture, form and color, and not include any substance to be +found in nature. The first metals available were those found free in +nature such as gold and copper. In a later age it was found possible to +extract iron from its ores and today we have artificial alloys made of +multifarious combinations of rare metals. The medicine man dosed his +patients with decoctions of such roots and herbs as had a bad taste or +queer look. The pharmacist discovered how to extract from these their +medicinal principle such as morphine, quinine and cocaine, and the +creative chemist has discovered how to make innumerable drugs adapted to +specific diseases and individual idiosyncrasies. + +In the later or creative stages we enter the domain of chemistry, for it +is the chemist alone who possesses the power of reducing a substance to +its constituent atoms and from them producing substances entirely new. +But the chemist has been slow to realize his unique power and the world +has been still slower to utilize his invaluable services. Until recently +indeed the leaders of chemical science expressly disclaimed what should +have been their proudest boast. The French chemist Lavoisier in 1793 +defined chemistry as "the science of analysis." The German chemist +Gerhardt in 1844 said: "I have demonstrated that the chemist works in +opposition to living nature, that he burns, destroys, analyzes, that the +vital force alone operates by synthesis, that it reconstructs the +edifice torn down by the chemical forces." + +It is quite true that chemists up to the middle of the last century were +so absorbed in the destructive side of their science that they were +blind to the constructive side of it. In this respect they were less +prescient than their contemned predecessors, the alchemists, who, +foolish and pretentious as they were, aspired at least to the formation +of something new. + +It was, I think, the French chemist Berthelot who first clearly +perceived the double aspect of chemistry, for he defined it as "the +science of analysis _and synthesis_," of taking apart and of putting +together. The motto of chemistry, as of all the empirical sciences, is +_savoir c'est pouvoir_, to know in order to do. This is the pragmatic +test of all useful knowledge. Berthelot goes on to say: + + Chemistry creates its object. This creative faculty, comparable + to that of art itself, distinguishes it essentially from the + natural and historical sciences.... These sciences do not + control their object. Thus they are too often condemned to an + eternal impotence in the search for truth of which they must + content themselves with possessing some few and often uncertain + fragments. On the contrary, the experimental sciences have the + power to realize their conjectures.... What they dream of that + they can manifest in actuality.... + + Chemistry possesses this creative faculty to a more eminent + degree than the other sciences because it penetrates more + profoundly and attains even to the natural elements of + existences. + +Since Berthelot's time, that is, within the last fifty years, chemistry +has won its chief triumphs in the field of synthesis. Organic chemistry, +that is, the chemistry of the carbon compounds, so called because it was +formerly assumed, as Gerhardt says, that they could only be formed by +"vital force" of organized plants and animals, has taken a development +far overshadowing inorganic chemistry, or the chemistry of mineral +substances. Chemists have prepared or know how to prepare hundreds of +thousands of such "organic compounds," few of which occur in the natural +world. + +But this conception of chemistry is yet far from having been accepted by +the world at large. This was brought forcibly to my attention during the +publication of these chapters in "The Independent" by various letters, +raising such objections as the following: + + When you say in your article on "What Comes from Coal Tar" that + "Art can go ahead of nature in the dyestuff business" you have + doubtless for the moment allowed your enthusiasm to sweep you + away from the moorings of reason. Shakespeare, anticipating you + and your "Creative Chemistry," has shown the utter + untenableness of your position: + + Nature is made better by no mean, + But nature makes that mean: so o'er that art, + Which, you say, adds to nature, is an art + That nature makes. + + How can you say that art surpasses nature when you know very + well that nothing man is able to make can in any way equal the + perfection of all nature's products? + + It is blasphemous of you to claim that man can improve the + works of God as they appear in nature. Only the Creator can + create. Man only imitates, destroys or defiles God's handiwork. + +No, it was not in momentary absence of mind that I claimed that man +could improve upon nature in the making of dyes. I not only said it, but +I proved it. I not only proved it, but I can back it up. I will give a +million dollars to anybody finding in nature dyestuffs as numerous, +varied, brilliant, pure and cheap as those that are manufactured in the +laboratory. I haven't that amount of money with me at the moment, but +the dyers would be glad to put it up for the discovery of a satisfactory +natural source for their tinctorial materials. This is not an opinion of +mine but a matter of fact, not to be decided by Shakespeare, who was not +acquainted with the aniline products. + +Shakespeare in the passage quoted is indulging in his favorite amusement +of a play upon words. There is a possible and a proper sense of the word +"nature" that makes it include everything except the supernatural. +Therefore man and all his works belong to the realm of nature. A +tenement house in this sense is as "natural" as a bird's nest, a peapod +or a crystal. + +But such a wide extension of the term destroys its distinctive value. It +is more convenient and quite as correct to use "nature" as I have used +it, in contradistinction to "art," meaning by the former the products of +the mineral, vegetable and animal kingdoms, excluding the designs, +inventions and constructions of man which we call "art." + +We cannot, in a general and abstract fashion, say which is superior, art +or nature, because it all depends on the point of view. The worm loves a +rotten log into which he can bore. Man prefers a steel cabinet into +which the worm cannot bore. If man cannot improve Upon nature he has no +motive for making anything. Artificial products are therefore superior +to natural products as measured by man's convenience, otherwise they +would have no reason for existence. + +Science and Christianity are at one in abhorring the natural man and +calling upon the civilized man to fight and subdue him. The conquest of +nature, not the imitation of nature, is the whole duty of man. +Metchnikoff and St. Paul unite in criticizing the body we were born +with. St. Augustine and Huxley are in agreement as to the eternal +conflict between man and nature. In his Romanes lecture on "Evolution +and Ethics" Huxley said: "The ethical progress of society depends, not +on imitating the cosmic process, still less on running away from it, but +on combating it," and again: "The history of civilization details the +steps by which man has succeeded in building up an artificial world +within the cosmos." + +There speaks the true evolutionist, whose one desire is to get away from +nature as fast and far as possible. Imitate Nature? Yes, when we cannot +improve upon her. Admire Nature? Possibly, but be not blinded to her +defects. Learn from Nature? We should sit humbly at her feet until we +can stand erect and go our own way. Love Nature? Never! She is our +treacherous and unsleeping foe, ever to be feared and watched and +circumvented, for at any moment and in spite of all our vigilance she +may wipe out the human race by famine, pestilence or earthquake and +within a few centuries obliterate every trace of its achievement. The +wild beasts that man has kept at bay for a few centuries will in the end +invade his palaces: the moss will envelop his walls and the lichen +disrupt them. The clam may survive man by as many millennia as it +preceded him. In the ultimate devolution of the world animal life will +disappear before vegetable, the higher plants will be killed off before +the lower, and finally the three kingdoms of nature will be reduced to +one, the mineral. Civilized man, enthroned in his citadel and defended +by all the forces of nature that he has brought under his control, is +after all in the same situation as a savage, shivering in the darkness +beside his fire, listening to the pad of predatory feet, the rustle of +serpents and the cry of birds of prey, knowing that only the fire keeps +his enemies off, but knowing too that every stick he lays on the fire +lessens his fuel supply and hastens the inevitable time when the beasts +of the jungle will make their fatal rush. + +Chaos is the "natural" state of the universe. Cosmos is the rare and +temporary exception. Of all the million spheres this is apparently the +only one habitable and of this only a small part--the reader may draw +the boundaries to suit himself--can be called civilized. Anarchy is the +natural state of the human race. It prevailed exclusively all over the +world up to some five thousand years ago, since which a few peoples have +for a time succeeded in establishing a certain degree of peace and +order. This, however, can be maintained only by strenuous and persistent +efforts, for society tends naturally to sink into the chaos out of which +it has arisen. + +It is only by overcoming nature that man can rise. The sole salvation +for the human race lies in the removal of the primal curse, the sentence +of hard labor for life that was imposed on man as he left Paradise. Some +folks are trying to elevate the laboring classes; some are trying to +keep them down. The scientist has a more radical remedy; he wants to +annihilate the laboring classes by abolishing labor. There is no longer +any need for human labor in the sense of personal toil, for the physical +energy necessary to accomplish all kinds of work may be obtained from +external sources and it can be directed and controlled without extreme +exertion. Man's first effort in this direction was to throw part of his +burden upon the horse and ox or upon other men. But within the last +century it has been discovered that neither human nor animal servitude +is necessary to give man leisure for the higher life, for by means of +the machine he can do the work of giants without exhaustion. But the +introduction of machines, like every other step of human progress, met +with the most violent opposition from those it was to benefit. "Smash +'em!" cried the workingman. "Smash 'em!" cried the poet. "Smash 'em!" +cried the artist. "Smash 'em!" cried the theologian. "Smash 'em!" cried +the magistrate. This opposition yet lingers and every new invention, +especially in chemistry, is greeted with general distrust and often with +legislative prohibition. + +Man is the tool-using animal, and the machine, that is, the power-driven +tool, is his peculiar achievement. It is purely a creation of the human +mind. The wheel, its essential feature, does not exist in nature. The +lever, with its to-and-fro motion, we find in the limbs of all animals, +but the continuous and revolving lever, the wheel, cannot be formed of +bone and flesh. Man as a motive power is a poor thing. He can only +convert three or four thousand calories of energy a day and he does that +very inefficiently. But he can make an engine that will handle a hundred +thousand times that, twice as efficiently and three times as long. In +this way only can he get rid of pain and toil and gain the wealth he +wants. + +Gradually then he will substitute for the natural world an artificial +world, molded nearer to his heart's desire. Man the Artifex will +ultimately master Nature and reign supreme over his own creation until +chaos shall come again. In the ancient drama it was _deus ex machina_ +that came in at the end to solve the problems of the play. It is to the +same supernatural agency, the divinity in machinery, that we must look +for the salvation of society. It is by means of applied science that the +earth can be made habitable and a decent human life made possible. +Creative evolution is at last becoming conscious. + + + + +II + +NITROGEN + +PRESERVER AND DESTROYER OF LIFE + + +In the eyes of the chemist the Great War was essentially a series of +explosive reactions resulting in the liberation of nitrogen. Nothing +like it has been seen in any previous wars. The first battles were +fought with cellulose, mostly in the form of clubs. The next were fought +with silica, mostly in the form of flint arrowheads and spear-points. +Then came the metals, bronze to begin with and later iron. The +nitrogenous era in warfare began when Friar Roger Bacon or Friar +Schwartz--whichever it was--ground together in his mortar saltpeter, +charcoal and sulfur. The Chinese, to be sure, had invented gunpowder +long before, but they--poor innocents--did not know of anything worse to +do with it than to make it into fire-crackers. With the introduction of +"villainous saltpeter" war ceased to be the vocation of the nobleman and +since the nobleman had no other vocation he began to become extinct. A +bullet fired from a mile away is no respecter of persons. It is just as +likely to kill a knight as a peasant, and a brave man as a coward. You +cannot fence with a cannon ball nor overawe it with a plumed hat. The +only thing you can do is to hide and shoot back. Now you cannot hide if +you send up a column of smoke by day and a pillar of fire by night--the +most conspicuous of signals--every time you shoot. So the next step was +the invention of a smokeless powder. In this the oxygen necessary for +the combustion is already in such close combination with its fuel, the +carbon and hydrogen, that no black particles of carbon can get away +unburnt. In the old-fashioned gunpowder the oxygen necessary for the +combustion of the carbon and sulfur was in a separate package, in the +molecule of potassium nitrate, and however finely the mixture was +ground, some of the atoms, in the excitement of the explosion, failed to +find their proper partners at the moment of dispersal. The new gunpowder +besides being smokeless is ashless. There is no black sticky mass of +potassium salts left to foul the gun barrel. + +The gunpowder period of warfare was actively initiated at the battle of +Cressy, in which, as a contemporary historian says, "The English guns +made noise like thunder and caused much loss in men and horses." +Smokeless powder as invented by Paul Vieille was adopted by the French +Government in 1887. This, then, might be called the beginning of the +guncotton or nitrocellulose period--or, perhaps in deference to the +caveman's club, the second cellulose period of human warfare. Better, +doubtless, to call it the "high explosive period," for various other +nitro-compounds besides guncotton are being used. + +The important thing to note is that all the explosives from gunpowder +down contain nitrogen as the essential element. It is customary to call +nitrogen "an inert element" because it was hard to get it into +combination with other elements. It might, on the other hand, be looked +upon as an active element because it acts so energetically in getting +out of its compounds. We can dodge the question by saying that nitrogen +is a most unreliable and unsociable element. Like Kipling's cat it walks +by its wild lone. + +It is not so bad as Argon the Lazy and the other celibate gases of that +family, where each individual atom goes off by itself and absolutely +refuses to unite even temporarily with any other atom. The nitrogen +atoms will pair off with each other and stick together, but they are +reluctant to associate with other elements and when they do the +combination is likely to break up any moment. You all know people like +that, good enough when by themselves but sure to break up any club, +church or society they get into. Now, the value of nitrogen in warfare +is due to the fact that all the atoms desert in a body on the field of +battle. Millions of them may be lying packed in a gun cartridge, as +quiet as you please, but let a little disturbance start in the +neighborhood--say a grain of mercury fulminate flares up--and all the +nitrogen atoms get to trembling so violently that they cannot be +restrained. The shock spreads rapidly through the whole mass. The +hydrogen and carbon atoms catch up the oxygen and in an instant they are +off on a stampede, crowding in every direction to find an exit, and +getting more heated up all the time. The only movable side is the cannon +ball in front, so they all pound against that and give it such a shove +that it goes ten miles before it stops. The external bombardment by the +cannon ball is, therefore, preceded by an internal bombardment on the +cannon ball by the molecules of the hot gases, whose speed is about as +great as the speed of the projectile that they propel. + +[Illustration: © Underwood & Underwood + +THE HAND GRENADES WHICH THESE WOMEN ARE BORING will contain potential +chemical energy capable of causing a vast amount of destruction when +released. During the war the American Government placed orders for +68,000,000 such grenades as are here shown.] + +[Illustration: © International Film Service, Inc. + +WOMEN IN A MUNITION PLANT ENGAGED IN THE MANUFACTURE OF +TRI-NITRO-TOLUOL, THE MOST IMPORTANT OF MODERN HIGH EXPLOSIVES] + +The active agent in all these explosives is the nitrogen atom in +combination with two oxygen atoms, which the chemist calls the "nitro +group" and which he represents by NO_{2}. This group was, as I have +said, originally used in the form of saltpeter or potassium nitrate, but +since the chemist did not want the potassium part of it--for it fouled +his guns--he took the nitro group out of the nitrate by means of +sulfuric acid and by the same means hooked it on to some compound of +carbon and hydrogen that would burn without leaving any residue, and +give nothing but gases. One of the simplest of these hydrocarbon +derivatives is glycerin, the same as you use for sunburn. This mixed +with nitric and sulfuric acids gives nitroglycerin, an easy thing to +make, though I should not advise anybody to try making it unless he has +his life insured. But nitroglycerin is uncertain stuff to keep and being +a liquid is awkward to handle. So it was mixed with sawdust or porous +earth or something else that would soak it up. This molded into sticks +is our ordinary dynamite. + +If instead of glycerin we take cellulose in the form of wood pulp or +cotton and treat this with nitric acid in the presence of sulfuric we +get nitrocellulose or guncotton, which is the chief ingredient of +smokeless powder. + +Now guncotton looks like common cotton. It is too light and loose to +pack well into a gun. So it is dissolved with ether and alcohol or +acetone to make a plastic mass that can be molded into rods and cut into +grains of suitable shape and size to burn at the proper speed. + +Here, then, we have a liquid explosive, nitroglycerin, that has to be +soaked up in some porous solid, and a porous solid, guncotton, that has +to soak up some liquid. Why not solve both difficulties together by +dissolving the guncotton in the nitroglycerin and so get a double +explosive? This is a simple idea. Any of us can see the sense of +it--once it is suggested to us. But Alfred Nobel, the Swedish chemist, +who thought it out first in 1878, made millions out of it. Then, +apparently alarmed at the possible consequences of his invention, he +bequeathed the fortune he had made by it to found international prizes +for medical, chemical and physical discoveries, idealistic literature +and the promotion of peace. But his posthumous efforts for the +advancement of civilization and the abolition of war did not amount to +much and his high explosives were later employed to blow into pieces the +doctors, chemists, authors and pacifists he wished to reward. + +Nobel's invention, "cordite," is composed of nitroglycerin and +nitrocellulose with a little mineral jelly or vaseline. Besides cordite +and similar mixtures of nitroglycerin and nitrocellulose there are two +other classes of high explosives in common use. + +One is made from carbolic acid, which is familiar to us all by its use +as a disinfectant. If this is treated with nitric and sulfuric acids we +get from it picric acid, a yellow crystalline solid. Every government +has its own secret formula for this type of explosive. The British call +theirs "lyddite," the French "melinite" and the Japanese "shimose." + +The third kind of high explosives uses as its base toluol. This is not +so familiar to us as glycerin, cotton or carbolic acid. It is one of the +coal tar products, an inflammable liquid, resembling benzene. When +treated with nitric acid in the usual way it takes up like the others +three nitro groups and so becomes tri-nitro-toluol. Realizing that +people could not be expected to use such a mouthful of a word, the +chemists have suggested various pretty nicknames, trotyl, tritol, +trinol, tolite and trilit, but the public, with the wilfulness it always +shows in the matter of names, persists in calling it TNT, as though it +were an author like G.B.S., or G.K.C, or F.P.A. TNT is the latest of +these high explosives and in some ways the best of them. Picric acid has +the bad habit of attacking the metals with which it rests in contact +forming sensitive picrates that are easily set off, but TNT is inert +toward metals and keeps well. TNT melts far below the boiling point of +water so can be readily liquefied and poured into shells. It is +insensitive to ordinary shocks. A rifle bullet can be fired through a +case of it without setting it off, and if lighted with a match it burns +quietly. The amazing thing about these modern explosives, the organic +nitrates, is the way they will stand banging about and burning, yet the +terrific violence with which they blow up when shaken by an explosive +wave of a particular velocity like that of a fulminating cap. Like +picric acid, TNT stains the skin yellow and causes soreness and +sometimes serious cases of poisoning among the employees, mostly girls, +in the munition factories. On the other hand, the girls working with +cordite get to using it as chewing gum; a harmful habit, not because of +any danger of being blown up by it, but because nitroglycerin is a heart +stimulant and they do not need that. + +[Illustration: The Genealogical Tree of Nitric Acid From W.Q. Whitman's +"The Story of Nitrates in the War," _General Science Quarterly_] + +TNT is by no means smokeless. The German shells that exploded with a +cloud of black smoke and which British soldiers called "Black Marias," +"coal-boxes" or "Jack Johnsons" were loaded with it. But it is an +advantage to have a shell show where it strikes, although a disadvantage +to have it show where it starts. + +It is these high explosives that have revolutionized warfare. As soon as +the first German shell packed with these new nitrates burst inside the +Gruson cupola at Liège and tore out its steel and concrete by the roots +the world knew that the day of the fixed fortress was gone. The armies +deserted their expensively prepared fortifications and took to the +trenches. The British troops in France found their weapons futile and +sent across the Channel the cry of "Send us high explosives or we +perish!" The home Government was slow to heed the appeal, but no +progress was made against the Germans until the Allies had the means to +blast them out of their entrenchments by shells loaded with five hundred +pounds of TNT. + +All these explosives are made from nitric acid and this used to be made +from nitrates such as potassium nitrate or saltpeter. But nitrates are +rarely found in large quantities. Napoleon and Lee had a hard time to +scrape up enough saltpeter from the compost heaps, cellars and caves for +their gunpowder, and they did not use as much nitrogen in a whole +campaign as was freed in a few days' cannonading on the Somme. Now there +is one place in the world--and so far as we know one only--where +nitrates are to be found abundantly. This is in a desert on the western +slope of the Andes where ancient guano deposits have decomposed and +there was not enough rain to wash away their salts. Here is a bed two +miles wide, two hundred miles long and five feet deep yielding some +twenty to fifty per cent. of sodium nitrate. The deposit originally +belonged to Peru, but Chile fought her for it and got it in 1881. Here +all countries came to get their nitrates for agriculture and powder +making. Germany was the largest customer and imported 750,000 tons of +Chilean nitrate in 1913, besides using 100,000 tons of other nitrogen +salts. By this means her old, wornout fields were made to yield greater +harvests than our fresh land. Germany and England were like two duelists +buying powder at the same shop. The Chilean Government, pocketing an +export duty that aggregated half a billion dollars, permitted the +saltpeter to be shoveled impartially into British and German ships, and +so two nitrogen atoms, torn from their Pacific home and parted, like +Evangeline and Gabriel, by transportation oversea, may have found +themselves flung into each other's arms from the mouths of opposing +howitzers in the air of Flanders. Goethe could write a romance on such a +theme. + +Now the moment war broke out this source of supply was shut off to both +parties, for they blockaded each other. The British fleet closed up the +German ports while the German cruisers in the Pacific took up a position +off the coast of Chile in order to intercept the ships carrying nitrates +to England and France. The Panama Canal, designed to afford relief in +such an emergency, caved in most inopportunely. The British sent a fleet +to the Pacific to clear the nitrate route, but it was outranged and +defeated on November 1, 1914. Then a stronger British fleet was sent +out and smashed the Germans off the Falkland Islands on December 8. But +for seven weeks the nitrate route had been closed while the chemical +reactions on the Marne and Yser were decomposing nitrogen-compounds at +an unheard of rate. + +England was now free to get nitrates for her munition factories, but +Germany was still bottled up. She had stored up Chilean nitrates in +anticipation of the war and as soon as it was seen to be coming she +bought all she could get in Europe. But this supply was altogether +inadequate and the war would have come to an end in the first winter if +German chemists had not provided for such a contingency in advance by +working out methods of getting nitrogen from the air. Long ago it was +said that the British ruled the sea and the French the land so that left +nothing to the German but the air. The Germans seem to have taken this +jibe seriously and to have set themselves to make the most of the aerial +realm in order to challenge the British and French in the fields they +had appropriated. They had succeeded so far that the Kaiser when he +declared war might well have considered himself the Prince of the Power +of the Air. He had a fleet of Zeppelins and he had means for the +fixation of nitrogen such as no other nation possessed. The Zeppelins +burst like wind bags, but the nitrogen plants worked and made Germany +independent of Chile not only during the war, but in the time of peace. + +Germany during the war used 200,000 tons of nitric acid a year in +explosives, yet her supply of nitrogen is exhaustless. + +[Illustration: World production and consumption of fixed inorganic +nitrogen expressed in tons nitrogen + +From _The Journal of Industrial and Engineering Chemistry_, March, +1919.] + + +Nitrogen is free as air. That is the trouble; it is too free. It is +fixed nitrogen that we want and that we are willing to pay for; nitrogen +in combination with some other elements in the form of food or +fertilizer so we can make use of it as we set it free. Fixed nitrogen in +its cheapest form, Chile saltpeter, rose to $250 during the war. Free +nitrogen costs nothing and is good for nothing. If a land-owner has a +right to an expanding pyramid of air above him to the limits of the +atmosphere--as, I believe, the courts have decided in the eaves-dropping +cases--then for every square foot of his ground he owns as much +nitrogen as he could buy for $2500. The air is four-fifths free nitrogen +and if we could absorb it in our lungs as we do the oxygen of the other +fifth a few minutes breathing would give us a full meal. But we let this +free nitrogen all out again through our noses and then go and pay 35 +cents a pound for steak or 60 cents a dozen for eggs in order to get +enough combined nitrogen to live on. Though man is immersed in an ocean +of nitrogen, yet he cannot make use of it. He is like Coleridge's +"Ancient Mariner" with "water, water, everywhere, nor any drop to +drink." + +Nitrogen is, as Hood said not so truly about gold, "hard to get and hard +to hold." The bacteria that form the nodules on the roots of peas and +beans have the power that man has not of utilizing free nitrogen. +Instead of this quiet inconspicuous process man has to call upon the +lightning when he wants to fix nitrogen. The air contains the oxygen and +nitrogen which it is desired to combine to form nitrates but the atoms +are paired, like to like. Passing an electric spark through the air +breaks up some of these pairs and in the confusion of the shock the +lonely atoms seize on their nearest neighbor and so may get partners of +the other sort. I have seen this same thing happen in a square dance +where somebody made a blunder. It is easy to understand the reaction if +we represent the atoms of oxygen and nitrogen by the initials of their +names in this fashion: + + NN + OO --> NO + NO + nitrogen oxygen nitric oxide + +The --> represents Jove's thunderbolt, a stroke of artificial +lightning. We see on the left the molecules of oxygen and nitrogen, +before taking the electric treatment, as separate elemental pairs, and +then to the right of the arrow we find them as compound molecules of +nitric oxide. This takes up another atom of oxygen from the air and +becomes NOO, or using a subscript figure to indicate the number of atoms +and so avoid repeating the letter, NO_{2} which is the familiar nitro +group of nitric acid (HO--NO_{2}) and of its salts, the nitrates, and of +its organic compounds, the high explosives. The NO_{2} is a brown and +evil-smelling gas which when dissolved in water (HOH) and further +oxidized is completely converted into nitric acid. + +The apparatus which effects this transformation is essentially a +gigantic arc light in a chimney through which a current of hot air is +blown. The more thoroughly the air comes under the action of the +electric arc the more molecules of nitrogen and oxygen will be broken up +and rearranged, but on the other hand if the mixture of gases remains in +the path of the discharge the NO molecules are also broken up and go +back into their original form of NN and OO. So the object is to spread +out the electric arc as widely as possible and then run the air through +it rapidly. In the Schönherr process the electric arc is a spiral flame +twenty-three feet long through which the air streams with a vortex +motion. In the Birkeland-Eyde furnace there is a series of semi-circular +arcs spread out by the repellent force of a powerful electric magnet in +a flaming disc seven feet in diameter with a temperature of 6300° F. In +the Pauling furnace the electrodes between which the current strikes +are two cast iron tubes curving upward and outward like the horns of a +Texas steer and cooled by a stream of water passing through them. These +electric furnaces produce two or three ounces of nitric acid for each +kilowatt-hour of current consumed. Whether they can compete with the +natural nitrates and the products of other processes depends upon how +cheaply they can get their electricity. Before the war there were +several large installations in Norway and elsewhere where abundant water +power was available and now the Norwegians are using half a million +horse power continuously in the fixation of nitrogen and the rest of the +world as much again. The Germans had invested largely in these foreign +oxidation plants, but shortly before the war they had sold out and +turned their attention to other processes not requiring so much +electrical energy, for their country is poorly provided with water +power. The Haber process, that they made most of, is based upon as +simple a reaction as that we have been considering, for it consists in +uniting two elemental gases to make a compound, but the elements in this +case are not nitrogen and oxygen, but nitrogen and hydrogen. This gives +ammonia instead of nitric acid, but ammonia is useful for its own +purposes and it can be converted into nitric acid if this is desired. +The reaction is: + + NN + HH + HH + HH --> NHHH + NHHH + Nitrogen hydrogen ammonia + +The animals go in two by two, but they come out four by four. Four +molecules of the mixed elements are turned into two molecules and so the +gas shrinks to half its volume. At the same time it acquires an +odor--familiar to us when we are curing a cold--that neither of the +original gases had. The agent that effects the transformation in this +case is not the electric spark--for this would tend to work the reaction +backwards--but uranium, a rare metal, which has the peculiar property of +helping along a reaction while seeming to take no part in it. Such a +substance is called a catalyst. The action of a catalyst is rather +mysterious and whenever we have a mystery we need an analogy. We may, +then, compare the catalyst to what is known as "a good mixer" in +society. You know the sort of man I mean. He may not be brilliant or +especially talkative, but somehow there is always "something doing" at a +picnic or house-party when he is along. The tactful hostess, the salon +leader, is a social catalyst. The trouble with catalysts, either human +or metallic, is that they are rare and that sometimes they get sulky and +won't work if the ingredients they are supposed to mix are unsuitable. + +But the uranium, osmium, platinum or whatever metal is used as a +catalyzing agent is expensive and although it is not used up it is +easily "poisoned," as the chemists say, by impurities in the gases. The +nitrogen and the hydrogen for the Haber process must then be prepared +and purified before trying to combine them into ammonia. The nitrogen is +obtained by liquefying air by cold and pressure and then boiling off the +nitrogen at 194° C. The oxygen left is useful for other purposes. The +hydrogen needed is extracted by a similar process of fractional +distillation from "water-gas," the blue-flame burning gas used for +heating. Then the nitrogen and hydrogen, mixed in the proportion of one +to three, as shown in the reaction given above, are compressed to two +hundred atmospheres, heated to 1300° F. and passed over the finely +divided uranium. The stream of gas that comes out contains about four +per cent. of ammonia, which is condensed to a liquid by cooling and the +uncombined hydrogen and nitrogen passed again through the apparatus. + +The ammonia can be employed in refrigeration and other ways but if it is +desired to get the nitrogen into the form of nitric acid it has to be +oxidized by the so-called Ostwald process. This is the reaction: + + NH_{3} + 4O --> HNO_{3} + H_{2}O + ammonia oxygen nitric acid water + +The catalyst used to effect this combination is the metal platinum in +the form of fine wire gauze, since the action takes place only on the +surface. The ammonia gas is mixed with air which supplies the oxygen and +the heated mixture run through the platinum gauze at the rate of several +yards a second. Although the gases come in contact with the platinum +only a five-hundredth part of a second yet eighty-five per cent. is +converted into nitric acid. + +The Haber process for the making of ammonia by direct synthesis from its +constituent elements and the supplemental Ostwald process for the +conversion of the ammonia into nitric acid were the salvation of +Germany. As soon as the Germans saw that their dash toward Paris had +been stopped at the Marne they knew that they were in for a long war and +at once made plans for a supply of fixed nitrogen. The chief German dye +factories, the Badische Anilin and Soda-Fabrik, promptly put +$100,000,000 into enlarging its plant and raised its production of +ammonium sulfate from 30,000 to 300,000 tons. One German electrical firm +with aid from the city of Berlin contracted to provide 66,000,000 pounds +of fixed nitrogen a year at a cost of three cents a pound for the next +twenty-five years. The 750,000 tons of Chilean nitrate imported annually +by Germany contained about 116,000 tons of the essential element +nitrogen. The fourteen large plants erected during the war can fix in +the form of nitrates 500,000 tons of nitrogen a year, which is more than +twice the amount needed for internal consumption. So Germany is now not +only independent of the outside world but will have a surplus of +nitrogen products which could be sold even in America at about half what +the farmer has been paying for South American saltpeter. + +Besides the Haber or direct process there are other methods of making +ammonia which are, at least outside of Germany, of more importance. Most +prominent of these is the cyanamid process. This requires electrical +power since it starts with a product of the electrical furnace, calcium +carbide, familiar to us all as a source of acetylene gas. + +If a stream of nitrogen is passed over hot calcium carbide it is taken +up by the carbide according to the following equation: + + CaC_{2} + N_{2} --> CaCN_{2} + C + calcium carbide nitrogen calcium cyanamid carbon + +Calcium cyanamid was discovered in 1895 by Caro and Franke when they +were trying to work out a new process for making cyanide to use in +extracting gold. It looks like stone and, under the name of +lime-nitrogen, or Kalkstickstoff, or nitrolim, is sold as a fertilizer. +If it is desired to get ammonia, it is treated with superheated steam. +The reaction produces heat and pressure, so it is necessary to carry it +on in stout autoclaves or enclosed kettles. The cyanamid is completely +and quickly converted into pure ammonia and calcium carbonate, which is +the same as the limestone from which carbide was made. The reaction is: + + CaCN_{2} + 3H_{2}O --> CaCO_{3} + 2NH_{3} + calcium cyanamid water calcium carbonate ammonia + +Another electrical furnace method, the Serpek process, uses aluminum +instead of calcium for the fixation of nitrogen. Bauxite, or impure +aluminum oxide, the ordinary mineral used in the manufacture of metallic +aluminum, is mixed with coal and heated in a revolving electrical +furnace through which nitrogen is passing. The equation is: + + Al_{2}O_{3} + 3C + N_{2} --> 2AlN + 3CO + aluminum carbon nitrogen aluminum carbon + oxide nitride monoxide + +Then the aluminum nitride is treated with steam under pressure, which +produces ammonia and gives back the original aluminum oxide, but in a +purer form than the mineral from which was made + + 2AlN + 3H_{2}O --> 2NH_{3} + Al_{2}O_{3} + Aluminum water ammonia aluminum oxide + nitride + +The Serpek process is employed to some extent in France in connection +with the aluminum industry. These are the principal processes for the +fixation of nitrogen now in use, but they by no means exhaust the +possibilities. For instance, Professor John C. Bucher, of Brown +University, created a sensation in 1917 by announcing a new process +which he had worked out with admirable completeness and which has some +very attractive features. It needs no electric power or high pressure +retorts or liquid air apparatus. He simply fills a twenty-foot tube with +briquets made out of soda ash, iron and coke and passes producer gas +through the heated tube. Producer gas contains nitrogen since it is made +by passing air over hot coal. The reaction is: + + 2Na_{2}CO_{3} + 4C + N_{2} = 2NaCN + 3CO + sodium carbon nitrogen sodium carbon + carbonate cyanide monoxide + +The iron here acts as the catalyst and converts two harmless substances, +sodium carbonate, which is common washing soda, and carbon, into two of +the most deadly compounds known to man, cyanide and carbon monoxide, +which is what kills you when you blow out the gas. Sodium cyanide is a +salt of hydrocyanic acid, which for, some curious reason is called +"Prussic acid." It is so violent a poison that, as the freshman said in +a chemistry recitation, "a single drop of it placed on the tongue of a +dog will kill a man." + +But sodium cyanide is not only useful in itself, for the extraction of +gold and cleaning of silver, but can be converted into ammonia, and a +variety of other compounds such as urea and oxamid, which are good +fertilizers; sodium ferrocyanide, that makes Prussian blue; and oxalic +acid used in dyeing. Professor Bucher claimed that his furnace could be +set up in a day at a cost of less than $100 and could turn out 150 +pounds of sodium cyanide in twenty-four hours. This process was placed +freely at the disposal of the United States Government for the war and a +10-ton plant was built at Saltville, Va., by the Ordnance Department. +But the armistice put a stop to its operations and left the future of +the process undetermined. + +[Illustration: A CHEMICAL REACTION ON A LARGE SCALE + +From the chemist's standpoint modern warfare consists in the rapid +liberation of nitrogen from its compounds] + +[Illustration: Courtesy of E.I. du Pont de Nemours Co. + +BURNING AIR IN A BIRKELAND-EYDE FURNACE AT THE DU PONT PLANT + +An electric arc consuming about 4000 horse-power of energy is passing +between the U-shaped electrodes which are made of copper tube cooled by +an internal current of water. On the sides of the chamber are seen the +openings through which the air passes impinging directly on both sides +of the surface of the disk of flame. This flame is approximately seven +feet in diameter and appears to be continuous although an alternating +current of fifty cycles a second is used. The electric arc is spread +into this disk flame by the repellent power of an electro-magnet the +pointed pole of which is seen at bottom of the picture. Under this +intense heat a part of the nitrogen and oxygen of the air combine to +form oxides of nitrogen which when dissolved in water form the nitric +acid used in explosives.] + +[Illustration: Courtesy of E.I. du Pont de Nemours Co. + +A BATTERY OF BIRKELAND-EYDE FURNACES FOR THE FIXATION OF NITROGEN AT THE +DU PONT PLANT] + +We might have expected that the fixation of nitrogen by passing an +electrical spark through hot air would have been an American invention, +since it was Franklin who snatched the lightning from the heavens as +well as the scepter from the tyrant and since our output of hot air is +unequaled by any other nation. But little attention was paid to the +nitrogen problem until 1916 when it became evident that we should soon +be drawn into a war "with a first class power." On June 3, 1916, +Congress placed $20,000,000 at the disposal of the president for +investigation of "the best, cheapest and most available means for the +production of nitrate and other products for munitions of war and useful +in the manufacture of fertilizers and other useful products by water +power or any other power." But by the time war was declared on April 6, +1917, no definite program had been approved and by the time the +armistice was signed on November 11, 1918, no plants were in active +operation. But five plants had been started and two of them were nearly +ready to begin work when they were closed by the ending of the war. +United States Nitrate Plant No. 1 was located at Sheffield, Alabama, and +was designed for the production of ammonia by "direct action" from +nitrogen and hydrogen according to the plans of the American Chemical +Company. Its capacity was calculated at 60,000 pounds of anhydrous +ammonia a day, half of which was to be oxidized to nitric acid. Plant +No. 2 was erected at Muscle Shoals, Alabama, to use the process of the +American Cyanamid Company. This was contracted to produce 110,000 tons +of ammonium nitrate a year and later two other cyanamid plants of half +that capacity were started at Toledo and Ancor, Ohio. + +At Muscle Shoals a mushroom city of 20,000 sprang up on an Alabama +cotton field in six months. The raw material, air, was as abundant there +as anywhere and the power, water, could be obtained from the Government +hydro-electric plant on the Tennessee River, but this was not available +during the war, so steam was employed instead. The heat of the coal was +used to cool the air down to the liquefying point. The principle of this +process is simple. Everybody knows that heat expands and cold contracts, +but not everybody has realized the converse of this rule, that expansion +cools and compression heats. If air is forced into smaller space, as in +a tire pump, it heats up and if allowed to expand to ordinary pressure +it cools off again. But if the air while compressed is cooled and then +allowed to expand it must get still colder and the process can go on +till it becomes cold enough to congeal. That is, by expanding a great +deal of air, a little of it can be reduced to the liquefying point. At +Muscle Shoals the plant for liquefying air, in order to get the nitrogen +out of it, consisted of two dozen towers each capable of producing 1765 +cubic feet of pure nitrogen per hour. The air was drawn in through two +pipes, a yard across, and passed through scrubbing towers to remove +impurities. The air was then compressed to 600 pounds per square inch. +Nine tenths of the air was permitted to expand to 50 pounds and this +expansion cooled down the other tenth, still under high pressure, to the +liquefying point. Rectifying towers 24 feet high were stacked with trays +of liquid air from which the nitrogen was continually bubbling off since +its boiling point is twelve degrees centigrade lower than that of +oxygen. Pure nitrogen gas collected at the top of the tower and the +residual liquid air, now about half oxygen, was allowed to escape at the +bottom. + +The nitrogen was then run through pipes into the lime-nitrogen ovens. +There were 1536 of these about four feet square and each holding 1600 +pounds of pulverized calcium carbide. This is at first heated by an +electrical current to start the reaction which afterwards produces +enough heat to keep it going. As the stream of nitrogen gas passes over +the finely divided carbide it is absorbed to form calcium cyanamid as +described on a previous page. This product is cooled, powdered and wet +to destroy any quicklime or carbide left unchanged. Then it is charged +into autoclaves and steam at high temperature and pressure is admitted. +The steam acting on the cyanamid sets free ammonia gas which is carried +to towers down which cold water is sprayed, giving the ammonia water, +familiar to the kitchen and the bathroom. + +But since nitric acid rather than ammonia was needed for munitions, the +oxygen of the air had to be called into play. This process, as already +explained, is carried on by aid of a catalyzer, in this case platinum +wire. At Muscle Shoals there were 696 of these catalyzer boxes. The +ammonia gas, mixed with air to provide the necessary oxygen, was +admitted at the top and passed down through a sheet of platinum gauze of +80 mesh to the inch, heated to incandescence by electricity. In contact +with this the ammonia is converted into gaseous oxides of nitrogen (the +familiar red fumes of the laboratory) which, carried off in pipes, +cooled and dissolved in water, form nitric acid. + +But since none of the national plants could be got into action during +the war, the United States was compelled to draw upon South America for +its supply. The imports of Chilean saltpeter rose from half a million +tons in 1914 to a million and a half in 1917. After peace was made the +Department of War turned over to the Department of Agriculture its +surplus of saltpeter, 150,000 tons, and it was sold to American farmers +at cost, $81 a ton. + +For nitrogen plays a double rôle in human economy. It appears like +Brahma in two aspects, Vishnu the Preserver and Siva the Destroyer. Here +I have been considering nitrogen in its maleficent aspect, its use in +war. We now turn to its beneficent aspect, its use in peace. + + + + +III + +FEEDING THE SOIL + + +The Great War not only starved people: it starved the land. Enough +nitrogen was thrown away in some indecisive battle on the Aisne to save +India from a famine. The population of Europe as a whole has not been +lessened by the war, but the soil has been robbed of its power to +support the population. A plant requires certain chemical elements for +its growth and all of these must be within reach of its rootlets, for it +will accept no substitutes. A wheat stalk in France before the war had +placed at its feet nitrates from Chile, phosphates from Florida and +potash from Germany. All these were shut off by the firing line and the +shortage of shipping. + +Out of the eighty elements only thirteen are necessary for crops. Four +of these are gases: hydrogen, oxygen, nitrogen and chlorine. Five are +metals: potassium, magnesium, calcium, iron and sodium. Four are +non-metallic solids: carbon, sulfur, phosphorus and silicon. Three of +these, hydrogen, oxygen and carbon, making up the bulk of the plant, are +obtainable _ad libitum_ from the air and water. The other ten in the +form of salts are dissolved in the water that is sucked up from the +soil. The quantity needed by the plant is so small and the quantity +contained in the soil is so great that ordinarily we need not bother +about the supply except in case of three of them. They are nitrogen, +potassium and phosphorus. These would be useless or fatal to plant life +in the elemental form, but fixed in neutral salt they are essential +plant foods. A ton of wheat takes away from the soil about 47 pounds of +nitrogen, 18 pounds of phosphoric acid and 12 pounds of potash. If then +the farmer does not restore this much to his field every year he is +drawing upon his capital and this must lead to bankruptcy in the long +run. + +So much is easy to see, but actually the question is extremely +complicated. When the German chemist, Justus von Liebig, pointed out in +1840 the possibility of maintaining soil fertility by the application of +chemicals it seemed at first as though the question were practically +solved. Chemists assumed that all they had to do was to analyze the soil +and analyze the crop and from this figure out, as easily as balancing a +bank book, just how much of each ingredient would have to be restored to +the soil every year. But somehow it did not work out that way and the +practical agriculturist, finding that the formulas did not fit his farm, +sneered at the professors and whenever they cited Liebig to him he +irreverently transposed the syllables of the name. The chemist when he +went deeper into the subject saw that he had to deal with the colloids, +damp, unpleasant, gummy bodies that he had hitherto fought shy of +because they would not crystallize or filter. So the chemist called to +his aid the physicist on the one hand and the biologist on the other and +then they both had their hands full. The physicist found that he had to +deal with a polyvariant system of solids, liquids and gases mutually +miscible in phases too numerous to be handled by Gibbs's Rule. The +biologist found that he had to deal with the invisible flora and fauna +of a new world. + +Plants obey the injunction of Tennyson and rise on the stepping stones +of their dead selves to higher things. Each successive generation lives +on what is left of the last in the soil plus what it adds from the air +and sunshine. As soon as a leaf or tree trunk falls to the ground it is +taken in charge by a wrecking crew composed of a myriad of microscopic +organisms who proceed to break it up into its component parts so these +can be used for building a new edifice. The process is called "rotting" +and the product, the black, gummy stuff of a fertile soil, is called +"humus." The plants, that is, the higher plants, are not able to live on +their own proteids as the animals are. But there are lower plants, +certain kinds of bacteria, that can break up the big complicated proteid +molecules into their component parts and reduce the nitrogen in them to +ammonia or ammonia-like compounds. Having done this they stop and turn +over the job to another set of bacteria to be carried through the next +step. For you must know that soil society is as complex and specialized +as that above ground and the tiniest bacterium would die rather than +violate the union rules. The second set of bacteria change the ammonia +over to nitrites and then a third set, the Amalgamated Union of Nitrate +Workers, steps in and completes the process of oxidation with an +efficiency that Ostwald might envy, for ninety-six per cent. of the +ammonia of the soil is converted into nitrates. But if the conditions +are not just right, if the food is insufficient or unwholesome or if +the air that circulates through the soil is contaminated with poison +gases, the bacteria go on a strike. The farmer, not seeing the thing +from the standpoint of the bacteria, says the soil is "sick" and he +proceeds to doctor it according to his own notion of what ails it. First +perhaps he tries running in strike breakers. He goes to one of the firms +that makes a business of supplying nitrogen-fixing bacteria from the +scabs or nodules of the clover roots and scatters these colonies over +the field. But if the living conditions remain bad the newcomers will +soon quit work too and the farmer loses his money. If he is wise, then, +he will remedy the conditions, putting a better ventilation system in +his soil perhaps or neutralizing the sourness by means of lime or +killing off the ameboid banditti that prey upon the peaceful bacteria +engaged in the nitrogen industry. It is not an easy job that the farmer +has in keeping billions of billions of subterranean servants contented +and working together, but if he does not succeed at this he wastes his +seed and labor. + +The layman regards the soil as a platform or anchoring place on which to +set plants. He measures its value by its superficial area without +considering its contents, which is as absurd as to estimate a man's +wealth by the size of his safe. The difference in point of view is well +illustrated by the old story of the city chap who was showing his farmer +uncle the sights of New York. When he took him to Central Park he tried +to astonish him by saying "This land is worth $500,000 an acre." The old +farmer dug his toe into the ground, kicked out a clod, broke it open, +looked at it, spit on it and squeezed it in his hand and then said, +"Don't you believe it; 'tain't worth ten dollars an acre. Mighty poor +soil I call it." Both were right. + +[Illustration: Courtesy of American Cyanamid Co. + +FIXING NITROGEN BY CALCIUM CARBIDE + +A view of the oven room in the plant of the American Cyanamid Company. +The steel cylinders standing in the background are packed with the +carbide and then put into the ovens sunk in the floor. When these are +heated internally by electricity to 2000 degrees Fahrenheit pure +nitrogen is let in and absorbed by the carbide, making cyanamid, which +may be used as a fertilizer or for ammonia.] + +[Illustration: Photo by International Film Service + +A BARROW FULL OF POTASH SALTS EXTRACTED FROM SIX TONS OF GREEN KELP BY +THE GOVERNMENT CHEMISTS] + +[Illustration: NATURE'S SILENT METHOD OF NITROGEN FIXATION + +The nodules on the vetch roots contain colonies of bacteria which have +the power of taking the free nitrogen out of the air and putting it in +compounds suitable for plant food.] + +The modern agriculturist realizes that the soil is a laboratory for the +production of plant food and he ordinarily takes more pains to provide a +balanced ration for it than he does for his family. Of course the +necessity of feeding the soil has been known ever since man began to +settle down and the ancient methods of maintaining its fertility, though +discovered accidentally and followed blindly, were sound and +efficacious. Virgil, who like Liberty Hyde Bailey was fond of publishing +agricultural bulletins in poetry, wrote two thousand years ago: + + But sweet vicissitudes of rest and toil + Make easy labor and renew the soil + Yet sprinkle sordid ashes all around + And load with fatt'ning dung thy fallow soil. + +The ashes supplied the potash and the dung the nitrate and phosphate. +Long before the discovery of the nitrogen-fixing bacteria, the custom +prevailed of sowing pea-like plants every third year and then plowing +them under to enrich the soil. But such local supplies were always +inadequate and as soon as deposits of fertilizers were discovered +anywhere in the world they were drawn upon. The richest of these was the +Chincha Islands off the coast of Peru, where millions of penguins and +pelicans had lived in a most untidy manner for untold centuries. The +guano composed of the excrement of the birds mixed with the remains of +dead birds and the fishes they fed upon was piled up to a depth of 120 +feet. From this Isle of Penguins--which is not that described by Anatole +France--a billion dollars' worth of guano was taken and the deposit was +soon exhausted. + +Then the attention of the world was directed to the mainland of Peru and +Chile, where similar guano deposits had been accumulated and, not being +washed away on account of the lack of rain, had been deposited as sodium +nitrate, or "saltpeter." These beds were discovered by a German, Taddeo +Haenke, in 1809, but it was not until the last quarter of the century +that the nitrates came into common use as a fertilizer. Since then more +than 53,000,000 tons have been taken out of these beds and the +exportation has risen to a rate of 2,500,000 to 3,000,000 tons a year. +How much longer they will last is a matter of opinion and opinion is +largely influenced by whether you have your money invested in Chilean +nitrate stock or in one of the new synthetic processes for making +nitrates. The United States Department of Agriculture says the nitrate +beds will be exhausted in a few years. On the other hand the Chilean +Inspector General of Nitrate Deposits in his latest official report says +that they will last for two hundred years at the present rate and that +then there are incalculable areas of low grade deposits, containing less +than eleven per cent., to be drawn upon. + +Anyhow, the South American beds cannot long supply the world's need of +nitrates and we shall some time be starving unless creative chemistry +comes to the rescue. In 1898 Sir William Crookes--the discoverer of the +"Crookes tubes," the radiometer and radiant matter--startled the British +Association for the Advancement of Science by declaring that the world +was nearing the limit of wheat production and that by 1931 the +bread-eaters, the Caucasians, would have to turn to other grains or +restrict their population while the rice and millet eaters of Asia would +continue to increase. Sir William was laughed at then as a +sensationalist. He was, but his sensations were apt to prove true and it +is already evident that he was too near right for comfort. Before we +were half way to the date he set we had two wheatless days a week, +though that was because we persisted in shooting nitrates into the air. +The area producing wheat was by decades:[1] + +THE WHEAT FIELDS OF THE WORLD + + Acres + +1881-90 192,000,000 +1890-1900 211,000,000 +1900-10 242,000,000 +Probable limit 300,000,000 + +If 300,000,000 acres can be brought under cultivation for wheat and the +average yield raised to twenty bushels to the acre, that will give +enough to feed a billion people if they eat six bushels a year as do the +English. Whether this maximum is correct or not there is evidently some +limit to the area which has suitable soil and climate for growing wheat, +so we are ultimately thrown back upon Crookes's solution of the problem; +that is, we must increase the yield per acre and this can only be done +by the use of fertilizers and especially by the fixation of atmospheric +nitrogen. Crookes estimated the average yield of wheat at 12.7 bushels +to the acre, which is more than it is in the new lands of the United +States, Australia and Russia, but less than in Europe, where the soil is +well fed. What can be done to increase the yield may be seen from these +figures: + + GAIN IN THE YIELD OF WHEAT IN BUSHELS PER ACRE + + 1889-90 1913 + + Germany 19 35 + Belgium 30 35 + France 17 20 + United Kingdom 28 32 + United States 12 15 + +The greatest gain was made in Germany and we see a reason for it in the +fact that the German importation of Chilean saltpeter was 55,000 tons in +1880 and 747,000 tons in 1913. In potatoes, too, Germany gets twice as +big a crop from the same ground as we do, 223 bushels per acre instead +of our 113 bushels. But the United States uses on the average only 28 +pounds of fertilizer per acre, while Europe uses 200. + +It is clear that we cannot rely upon Chile, but make nitrates for +ourselves as Germany had to in war time. In the first chapter we +considered the new methods of fixing the free nitrogen from the air. But +the fixation of nitrogen is a new business in this country and our chief +reliance so far has been the coke ovens. When coal is heated in retorts +or ovens for making coke or gas a lot of ammonia comes off with the +other products of decomposition and is caught in the sulfuric acid used +to wash the gas as ammonium sulfate. Our American coke-makers have been +in the habit of letting this escape into the air and consequently we +have been losing some 700,000 tons of ammonium salts every year, enough +to keep our land rich and give us all the explosives we should need. But +now they are reforming and putting in ovens that save the by-products +such as ammonia and coal tar, so in 1916 we got from this source 325,000 +tons a year. + +[Illustration: Courtesy of _Scientific American_. + +Consumption of potash for agricultural purposes in different countries] + +Germany had a natural monopoly of potash as Chile had a natural monopoly +of nitrates. The agriculture of Europe and America has been virtually +dependent upon these two sources of plant foods. Now when the world was +cleft in twain by the shock of August, 1914, the Allied Powers had the +nitrates and the Central Powers had the potash. If Germany had not had +up her sleeve a new process for making nitrates she could not long have +carried on a war and doubtless would not have ventured upon it. But the +outside world had no such substitute for the German potash salts and +has not yet discovered one. Consequently the price of potash in the +United States jumped from $40 to $400 and the cost of food went up with +it. Even under the stimulus of prices ten times the normal and with +chemists searching furnace crannies and bad lands the United States was +able to scrape up less than 10,000 tons of potash in 1916, and this was +barely enough to satisfy our needs for two weeks! + +[Illustration: What happened to potash when the war broke out. This +diagram from the _Journal of Industrial and Engineering Chemistry_ of +July, 1917, shows how the supply of potassium muriate from Germany was +shut off in 1914 and how its price rose.] + +Yet potash compounds are as cheap as dirt. Pick up a handful of gravel +and you will be able to find much of it feldspar or other mineral +containing some ten per cent. of potash. Unfortunately it is in +combination with silica, which is harder to break up than a trust. + +But "constant washing wears away stones" and the potash that the +metallurgist finds too hard to extract in his hottest furnace is washed +out in the course of time through the dropping of the gentle rain from +heaven. "All rivers run to the sea" and so the sea gets salt, all sorts +of salts, principally sodium chloride (our table salt) and next +magnesium, calcium and potassium chlorides or sulfates in this order of +abundance. But if we evaporate sea-water down to dryness all these are +left in a mix together and it is hard to sort them out. Only patient +Nature has time for it and she only did on a large scale in one place, +that is at Stassfurt, Germany. It seems that in the days when +northwestern Prussia was undetermined whether it should be sea or land +it was flooded annually by sea-water. As this slowly evaporated the +dissolved salts crystallized out at the critical points, leaving beds of +various combinations. Each year there would be deposited three to five +inches of salts with a thin layer of calcium sulfate or gypsum on top. +Counting these annual layers, like the rings on a stump, we find that +the Stassfurt beds were ten thousand years in the making. They were +first worked for their salt, common salt, alone, but in 1837 the +Prussian Government began prospecting for new and deeper deposits and +found, not the clean rock salt that they wanted, but bittern, largely +magnesium sulfate or Epsom salt, which is not at all nice for table use. +This stuff was first thrown away until it was realized that it was much +more valuable for the potash it contains than was the rock salt they +were after. Then the Germans began to purify the Stassfurt salts and +market them throughout the world. They contain from fifteen to +twenty-five per cent. of magnesium chloride mixed with magnesium +chloride in "carnallite," with magnesium sulfate in "kainite" and sodium +chloride in "sylvinite." More than thirty thousand miners and workmen +are employed in the Stassfurt works. There are some seventy distinct +establishments engaged in the business, but they are in combination. In +fact they are compelled to be, for the German Government is as anxious +to promote trusts as the American Government is to prevent them. Once +the Stassfurt firms had a falling out and began a cutthroat competition. +But the German Government objects to its people cutting each other's +throats. American dealers were getting unheard of bargains when the +German Government stepped in and compelled the competing corporations to +recombine under threat of putting on an export duty that would eat up +their profits. + +The advantages of such business coöperation are specially shown in +opening up a new market for an unknown product as in the case of the +introduction of the Stassfurt salts into American agriculture. The +farmer in any country is apt to be set in his ways and when it comes to +inducing him to spend his hard-earned money for chemicals that he never +heard of and could not pronounce he--quite rightly--has to be shown. +Well, he was shown. It was, if I remember right, early in the nineties +that the German Kali Syndikat began operations in America and the United +States Government became its chief advertising agent. In every state +there was an agricultural experiment station and these were provided +liberally with illustrated literature on Stassfurt salts with colored +wall charts and sets of samples and free sacks of salts for field +experiments. The station men, finding that they could rely upon the +scientific accuracy of the information supplied by Kali and that the +experiments worked out well, became enthusiastic advocates of potash +fertilizers. The station bulletins--which Uncle Sam was kind enough to +carry free to all the farmers of the state--sometimes were worded so +like the Kali Company advertising that the company might have raised a +complaint of plagiarizing, but they never did. The Chilean nitrates, +which are under British control, were later introduced by similar +methods through the agency of the state agricultural experiment +stations. + +As a result of all this missionary work, which cost the Kali Company +$50,000 a year, the attention of a large proportion of American farmers +was turned toward intensive farming and they began to realize the +necessity of feeding the soil that was feeding them. They grew dependent +upon these two foreign and widely separated sources of supply. In the +year before the war the United States imported a million tons of +Stassfurt salts, for which the farmers paid more than $20,000,000. Then +a declaration of American independence--the German embargo of 1915--cut +us off from Stassfurt and for five years we had to rely upon our own +resources. We have seen how Germany--shut off from Chile--solved the +nitrogen problem for her fields and munition plants. It was not so easy +for us--shut off from Germany--to solve the potash problem. + +There is no more lack of potash in the rocks than there is of nitrogen +in the air, but the nitrogen is free and has only to be caught and +combined, while the potash is shut up in a granite prison from which it +is hard to get it free. It is not the percentage in the soil but the +percentage in the soil water that counts. A farmer with his potash +locked up in silicates is like the merchant who has left the key of his +safe at home in his other trousers. He may be solvent, but he cannot +meet a sight draft. It is only solvent potash that passes current. + +In the days of our grandfathers we had not only national independence +but household independence. Every homestead had its own potash plant and +soap factory. The frugal housewife dumped the maple wood ashes of the +fireplace into a hollow log set up on end in the backyard. Water poured +over the ashes leached out the lye, which drained into a bucket beneath. +This gave her a solution of pearl ash or potassium carbonate whose +concentration she tested with an egg as a hydrometer. In the meantime +she had been saving up all the waste grease from the frying pan and pork +rinds from the plate and by trying out these she got her soap fat. Then +on a day set apart for this disagreeable process in chemical technology +she boiled the fat and the lye together and got "soft soap," or as the +chemist would call it, potassium stearate. If she wanted hard soap she +"salted it out" with brine. The sodium stearate being less soluble was +precipitated to the top and cooled into a solid cake that could be cut +into bars by pack thread. But the frugal housewife threw away in the +waste water what we now consider the most valuable ingredients, the +potash and the glycerin. + +But the old lye-leach is only to be found in ruins on an abandoned farm +and we no longer burn wood at the rate of a log a night. In 1916 even +under the stimulus of tenfold prices the amount of potash produced as +pearl ash was only 412 tons--and we need 300,000 tons in some form. It +would, of course, be very desirable as a conservation measure if all the +sawdust and waste wood were utilized by charring it in retorts. The gas +makes a handy fuel. The tar washed from the gas contains a lot of +valuable products. And potash can be leached out of the charcoal or from +its ashes whenever it is burned. But this at best would not go far +toward solving the problem of our national supply. + +There are other potash-bearing wastes that might be utilized. The cement +mills which use feldspar in combination with limestone give off a potash +dust, very much to the annoyance of their neighbors. This can be +collected by running the furnace clouds into large settling chambers or +long flues, where the dust may be caught in bags, or washed out by water +sprays or thrown down by electricity. The blast furnaces for iron also +throw off potash-bearing fumes. + +Our six-million-ton crop of sugar beets contains some 12,000 tons of +nitrogen, 4000 tons of phosphoric acid and 18,000 tons of potash, all of +which is lost except where the waste liquors from the sugar factory are +used in irrigating the beet land. The beet molasses, after extracting +all the sugar possible by means of lime, leaves a waste liquor from +which the potash can be recovered by evaporation and charring and +leaching the residue. The Germans get 5000 tons of potassium cyanide and +as much ammonium sulfate annually from the waste liquor of their beet +sugar factories and if it pays them to save this it ought to pay us +where potash is dearer. Various other industries can put in a bit when +Uncle Sam passes around the contribution basket marked "Potash for the +Poor." Wool wastes and fish refuse make valuable fertilizers, although +they will not go far toward solving the problem. If we saved all our +potash by-products they would not supply more than fifteen per cent. of +our needs. + +Though no potash beds comparable to those of Stassfurt have yet been +discovered in the United States, yet in Nebraska, Utah, California and +other western states there are a number of alkali lakes, wet or dry, +containing a considerable amount of potash mixed with soda salts. Of +these deposits the largest is Searles Lake, California. Here there are +some twelve square miles of salt crust some seventy feet deep and the +brine as pumped out contains about four per cent. of potassium chloride. +The quantity is sufficient to supply the country for over twenty years, +but it is not an easy or cheap job to separate the potassium from the +sodium salts which are five times more abundant. These being less +soluble than the potassium salts crystallize out first when the brine is +evaporated. The final crystallization is done in vacuum pans as in +getting sugar from the cane juice. In this way the American Trona +Corporation is producing some 4500 tons of potash salts a month besides +a thousand tons of borax. The borax which is contained in the brine to +the extent of 1-1/2 per cent. is removed from the fertilizer for a +double reason. It is salable by itself and it is detrimental to plant +life. + +Another mineral source of potash is alunite, which is a sort of natural +alum, or double sulfate of potassium and aluminum, with about ten per +cent. of potash. It contains a lot of extra alumina, but after roasting +in a kiln the potassium sulfate can be leached out. The alunite beds +near Marysville, Utah, were worked for all they were worth during the +war, but the process does not give potash cheap enough for our needs in +ordinary times. + +[Illustration: Photo by International Film Service + +IN ORDER TO SECURE A NEW SUPPLY OF POTASH SALTS + +The United States Government set up an experimental plant at Sutherland, +California, for the utilization of kelp. The harvester cuts 40 tons of +kelp at a load] + +[Illustration: THE KELP HARVESTER GATHERING THE SEAWEED FROM THE +PACIFIC OCEAN] + +[Illustration: Courtesy of Hercules Powder Co. + +OVERHEAD SUCTION AT THE SAN DIEGO WHARF PUMPING KELP FROM THE BARGE TO +THE DIGESTION TANKS] + +The tourist going through Wyoming on the Union Pacific will have to the +north of him what is marked on the map as the "Leucite Hills." If he +looks up the word in the Unabridged that he carries in his satchel he +will find that leucite is a kind of lava and that it contains potash. +But he will also observe that the potash is combined with alumina and +silica, which are hard to get out and useless when you get them out. One +of the lavas of the Leucite Hills, that named from its native state +"Wyomingite," gives fifty-seven per cent. of its potash in a soluble +form on roasting with alunite--but this costs too much. The same may be +said of all the potash feldspars and mica. They are abundant enough, but +until we find a way of utilizing the by-products, say the silica in +cement and the aluminum as a metal, they cannot solve our problem. + +Since it is so hard to get potash from the land it has been suggested +that we harvest the sea. The experts of the United States Department of +Agriculture have placed high hopes in the kelp or giant seaweed which +floats in great masses in the Pacific Ocean not far off from the +California coast. This is harvested with ocean reapers run by gasoline +engines and brought in barges to the shore, where it may be dried and +used locally as a fertilizer or burned and the potassium chloride +leached out of the charcoal ashes. But it is hard to handle the bulky, +slimy seaweed cheaply enough to get out of it the small amount of potash +it contains. So efforts are now being made to get more out of the kelp +than the potash. Instead of burning the seaweed it is fermented in vats +producing acetic acid (vinegar). From the resulting liquid can be +obtained lime acetate, potassium chloride, potassium iodide, acetone, +ethyl acetate (used as a solvent for guncotton) and algin, a +gelatin-like gum. + + +PRODUCTION OF POTASH IN THE UNITED STATES + +__________________________________________________________________________ + | | + | 1916 | 1917 + Source | Tons K_{2}O | Per cent. | Tons K_{2}O | Per cent. + | | of total | | of total + | | production | | production +____________________|_____________|____________|_____________|____________ + | | | | +Mineral sources: | | | | + Natural brines | 3,994 | 41.1 | 20,652 | 63.4 + Altmite | 1,850 | 19.0 | 2,402 | 7.3 + Dust from cement | | | | + mills | | | 1,621 | 5.0 + Dust from blast | | | | + furnaces | | | 185 | 0.6 +Organic Sources: | | | | + Kelp | 1,556 | 16.0 | 3,752 | 10.9 + Molasses residue | | | | + from distillers | 1,845 | 19.0 | 2,846 | 8.8 + Wood ashes | 412 | 4.2 | 621 | 1.9 + Waste liquors | | | | + from beet-sugar | | | | + refineries | | | 369 | 1.1 + Miscellaneous | | | | + industrial | | | | + wastes | 63 | .7 | 305 | 1.0 + | ___________ | __________ | ___________ | __________ + | | | | +Total | 9,720 | 100.0 | 32,573 | 100.0 + + --From U S. Bureau of Mines Report, 1918. + + +This table shows how inadequate was the reaction of the United States to +the war demand for potassium salts. The minimum yearly requirements of +the United States are estimated to be 250,000 tons of potash. + +This completes our survey of the visible sources of potash in America. +In 1917 under the pressure of the embargo and unprecedented prices the +output of potash (K_{2}O) in various forms was raised to 32,573 tons, +but this is only about a tenth as much as we needed. In 1918 potash +production was further raised to 52,135 tons, chiefly through the +increase of the output from natural brines to 39,255 tons, nearly twice +what it was the year before. The rust in cotton and the resulting +decrease in yield during the war are laid to lack of potash. Truck crops +grown in soils deficient in potash do not stand transportation well. The +Bureau of Animal Industry has shown in experiments in Aroostook County, +Maine, that the addition of moderate amounts of potash doubled the yield +of potatoes. + +Professor Ostwald, the great Leipzig chemist, boasted in the war: + + America went into the war like a man with a rope round his neck + which is in his enemy's hands and is pretty tightly drawn. With + its tremendous deposits Germany has a world monopoly in potash, + a point of immense value which cannot be reckoned too highly + when once this war is going to be settled. It is in Germany's + power to dictate which of the nations shall have plenty of food + and which shall starve. + +If, indeed, some mineralogist or metallurgist will cut that rope by +showing us a supply of cheap potash we will erect him a monument as big +as Washington's. But Ostwald is wrong in supposing that America is as +dependent as Germany upon potash. The bulk of our food crops are at +present raised without the use of any fertilizers whatever. + +As the cession of Lorraine in 1871 gave Germany the phosphates she +needed for fertilizers so the retrocession of Alsace in 1919 gives +France the potash she needed for fertilizers. Ten years before the war a +bed of potash was discovered in the Forest of Monnebruck, near +Hartmannsweilerkopf, the peak for which French and Germans contested so +fiercely and so long. The layer of potassium salts is 16-1/2 feet thick +and the total deposit is estimated to be 275,000,000 tons of potash. At +any rate it is a formidable rival of Stassfurt and its acquisition by +France breaks the German monopoly. + +When we turn to the consideration of the third plant food we feel +better. While the United States has no such monopoly of phosphates as +Germany had of potash and Chile had of nitrates we have an abundance and +to spare. Whereas we formerly _imported_ about $17,000,000 worth of +potash from Germany and $20,000,000 worth of nitrates from Chile a year +we _exported_ $7,000,000 worth of phosphates. + +Whoever it was who first noticed that the grass grew thicker around a +buried bone he lived so long ago that we cannot do honor to his powers +of observation, but ever since then--whenever it was--old bones have +been used as a fertilizer. But we long ago used up all the buffalo bones +we could find on the prairies and our packing houses could not give us +enough bone-meal to go around, so we have had to draw upon the old +bone-yards of prehistoric animals. Deposits of lime phosphate of such +origin were found in South Carolina in 1870 and in Florida in 1888. +Since then the industry has developed with amazing rapidity until in +1913 the United States produced over three million tons of phosphates, +nearly half of which was sent abroad. The chief source at present is the +Florida pebbles, which are dredged up from the bottoms of lakes and +rivers or washed out from the banks of streams by a hydraulic jet. The +gravel is washed free from the sand and clay, screened and dried, and +then is ready for shipment. The rock deposits of Florida and South +Carolina are more limited than the pebble beds and may be exhausted in +twenty-five or thirty years, but Tennessee and Kentucky have a lot in +reserve and behind them are Idaho, Wyoming and other western states with +millions of acres of phosphate land, so in this respect we are +independent. + +But even here the war hit us hard. For the calcium phosphate as it comes +from the ground is not altogether available because it is not very +soluble and the plants can only use what they can get in the water that +they suck up from the soil. But if the phosphate is treated with +sulfuric acid it becomes more soluble and this product is sold as +"superphosphate." The sulfuric acid is made mostly from iron pyrite and +this we have been content to import, over 800,000 tons of it a year, +largely from Spain, although we have an abundance at home. Since the +shortage of shipping shut off the foreign supply we are using more of +our own pyrite and also our deposits of native sulfur along the Gulf +coast. But as a consequence of this sulfuric acid during the war went up +from $5 to $25 a ton and acidulated phosphates rose correspondingly. + +Germany is short on natural phosphates as she is long on natural potash. +But she has made up for it by utilizing a by-product of her steelworks. +When phosphorus occurs in iron ore, even in minute amounts, it makes the +steel brittle. Much of the iron ores of Alsace-Lorraine were formerly +considered unworkable because of this impurity, but shortly after +Germany took these provinces from France in 1871 a method was discovered +by two British metallurgists, Thomas and Gilchrist, by which the +phosphorus is removed from the iron in the process of converting it into +steel. This consists in lining the crucible or converter with lime and +magnesia, which takes up the phosphorus from the melted iron. This slag +lining, now rich in phosphates, can be taken out and ground up for +fertilizer. So the phosphorus which used to be a detriment is now an +additional source of profit and this British invention has enabled +Germany to make use of the territory she stole from France to outstrip +England in the steel business. In 1910 Germany produced 2,000,000 tons +of Thomas slag while only 160,000 tons were produced in the United +Kingdom. The open hearth process now chiefly used in the United States +gives an acid instead of a basic phosphate slag, not suitable as a +fertilizer. The iron ore of America, with the exception of some of the +southern ores, carries so small a percentage of phosphorus as to make a +basic process inadvisable. + +Recently the Germans have been experimenting with a combined fertilizer, +Schröder's potassium phosphate, which is said to be as good as Thomas +slag for phosphates and as good as Stassfurt salts for potash. The +American Cyanamid Company is just putting out a similar product, +"Ammo-Phos," in which the ammonia can be varied from thirteen to twenty +per cent. and the phosphoric acid from twenty to forty-seven per cent. +so as to give the proportions desired for any crop. We have then the +possibility of getting the three essential plant foods altogether in +one compound with the elimination of most of the extraneous elements +such as lime and magnesia, chlorids and sulfates. + +For the last three hundred years the American people have been living on +the unearned increment of the unoccupied land. But now that all our land +has been staked out in homesteads and we cannot turn to new soil when we +have used up the old, we must learn, as the older races have learned, +how to keep up the supply of plant food. Only in this way can our +population increase and prosper. As we have seen, the phosphate question +need not bother us and we can see our way clear toward solving the +nitrate question. We gave the Government $20,000,000 to experiment on +the production of nitrates from the air and the results will serve for +fields as well as firearms. But the question of an independent supply of +cheap potash is still unsolved. + + + + +IV + +COAL-TAR COLORS + + +If you put a bit of soft coal into a test tube (or, if you haven't a +test tube, into a clay tobacco pipe and lute it over with clay) and heat +it you will find a gas coming out of the end of the tube that will burn +with a yellow smoky flame. After all the gas comes off you will find in +the bottom of the test tube a chunk of dry, porous coke. These, then, +are the two main products of the destructive distillation of coal. But +if you are an unusually observant person, that is, if you are a born +chemist with an eye to by-products, you will notice along in the middle +of the tube where it is neither too hot nor too cold some dirty drops of +water and some black sticky stuff. If you are just an ordinary person, +you won't pay any attention to this because there is only a little of it +and because what you are after is the coke and gas. You regard the +nasty, smelly mess that comes in between as merely a nuisance because it +clogs up and spoils your nice, clean tube. + +Now that is the way the gas-makers and coke-makers--being for the most +part ordinary persons and not born chemists--used to regard the water +and tar that got into their pipes. They washed it out so as to have the +gas clean and then ran it into the creek. But the neighbors--especially +those who fished in the stream below the gas-works--made a fuss about +spoiling the water, so the gas-men gave away the tar to the boys for use +in celebrating the Fourth of July and election night or sold it for +roofing. + +[Illustration: THE PRODUCTION OF COAL TAR + +A battery of Koppers by-product coke-ovens at the plant of the Bethlehem +Steel Company, Sparrows Point, Maryland. The coke is being pushed out of +one of the ovens into the waiting car. The vapors given off from the +coal contain ammonia and the benzene compound used to make dyes and +explosives] + +[Illustration: IN THESE MIXING VATS AT THE BUFFALO WORKS, ANILINE DYES +ARE PREPARED] + +But this same tar, which for a hundred years was thrown away and nearly +half of which is thrown away yet in the United States, turns out to be +one of the most useful things in the world. It is one of the strategic +points in war and commerce. It wounds and heals. It supplies munitions +and medicines. It is like the magic purse of Fortunatus from which +anything wished for could be drawn. The chemist puts his hand into the +black mass and draws out all the colors of the rainbow. This +evil-smelling substance beats the rose in the production of perfume and +surpasses the honey-comb in sweetness. + +Bishop Berkeley, after having proved that all matter was in your mind, +wrote a book to prove that wood tar would cure all diseases. Nobody +reads it now. The name is enough to frighten them off: "Siris: A Chain +of Philosophical Reflections and Inquiries Concerning the Virtues of Tar +Water." He had a sort of mystical idea that tar contained the +quintessence of the forest, the purified spirit of the trees, which +could somehow revive the spirit of man. People said he was crazy on the +subject, and doubtless he was, but the interesting thing about it is +that not even his active and ingenious imagination could begin to +suggest all of the strange things that can be got out of tar, whether +wood or coal. + +The reason why tar supplies all sorts of useful material is because it +is indeed the quintessence of the forest, of the forests of untold +millenniums if it is coal tar. If you are acquainted with a village +tinker, one of those all-round mechanics who still survive in this age +of specialization and can mend anything from a baby-carriage to an +automobile, you will know that he has on the floor of his back shop a +heap of broken machinery from which he can get almost anything he wants, +a copper wire, a zinc plate, a brass screw or a steel rod. Now coal tar +is the scrap-heap of the vegetable kingdom. It contains a little of +almost everything that makes up trees. But you must not imagine that all +that comes out of coal tar is contained in it. There are only about a +dozen primary products extracted from coal tar, but from these the +chemist is able to build up hundreds of thousands of new substances. +This is true creative chemistry, for most of these compounds are not to +be found in plants and never existed before they were made in the +laboratory. It used to be thought that organic compounds, the products +of vegetable and animal life, could only be produced by organized +beings, that they were created out of inorganic matter by the magic +touch of some "vital principle." But since the chemist has learned how, +he finds it easier to make organic than inorganic substances and he is +confident that he can reproduce any compound that he can analyze. He +cannot only imitate the manufacturing processes of the plants and +animals, but he can often beat them at their own game. + +When coal is heated in the open air it is burned up and nothing but the +ashes is left. But heat the coal in an enclosed vessel, say a big +fireclay retort, and it cannot burn up because the oxygen of the air +cannot get to it. So it breaks up. All parts of it that can be volatized +at a high heat pass off through the outlet pipe and nothing is left in +the retort but coke, that is carbon with the ash it contains. When the +escaping vapors reach a cool part of the outlet pipe the oily and tarry +matter condenses out. Then the gas is passed up through a tower down +which water spray is falling and thus is washed free from ammonia and +everything else that is soluble in water. + +This process is called "destructive distillation." What products come +off depends not only upon the composition of the particular variety of +coal used, but upon the heat, pressure and rapidity of distillation. The +way you run it depends upon what you are most anxious to have. If you +want illuminating gas you will leave in it the benzene. If you are after +the greatest yield of tar products, you impoverish the gas by taking out +the benzene and get a blue instead of a bright yellow flame. If all you +are after is cheap coke, you do not bother about the by-products, but +let them escape and burn as they please. The tourist passing across the +coal region at night could see through his car window the flames of +hundreds of old-fashioned bee-hive coke-ovens and if he were of +economical mind he might reflect that this display of fireworks was +costing the country $75,000,000 a year besides consuming the +irreplaceable fuel supply of the future. But since the gas was not +needed outside of the cities and since the coal tar, if it could be sold +at all, brought only a cent or two a gallon, how could the coke-makers +be expected to throw out their old bee-hive ovens and put in the +expensive retorts and towers necessary to the recovery of the +by-products? But within the last ten years the by-product ovens have +come into use and now nearly half our coke is made in them. + +Although the products of destructive distillation vary within wide +limits, yet the following table may serve to give an approximate idea of +what may be got from a ton of soft coal: + + 1 ton of coal may give + Gas, 12,000 cubic feet + Liquor (Washings) ammonium sulfate (7-25 pounds) + Tar (120 pounds) benzene (10-20 pounds) + toluene (3 pounds) + xylene (1-1/2 pounds) + phenol (1/2 pound) + naphthalene (3/8 pound) + anthracene (1/4 pound) + pitch (80 pounds) + Coke (1200-1500 pounds) + +When the tar is redistilled we get, among other things, the ten "crudes" +which are fundamental material for making dyes. Their names are: +benzene, toluene, xylene, phenol, cresol, naphthalene, anthracene, +methyl anthracene, phenanthrene and carbazol. + +There! I had to introduce you to the whole receiving line, but now that +that ceremony is over we are at liberty to do as we do at a reception, +meet our old friends, get acquainted with one or two more and turn our +backs on the rest. Two of them, I am sure, you've met before, phenol, +which is common carbolic acid, and naphthalene, which we use for +mothballs. But notice one thing in passing, that not one of them is a +dye. They are all colorless liquids or white solids. Also they all have +an indescribable odor--all odors that you don't know are +indescribable--which gives them and their progeny, even when odorless, +the name of "aromatic compounds." + +[Illustration: Fig. 8. Diagram of the products obtained from coal and +some of their uses.] + +The most important of the ten because he is the father of the family is +benzene, otherwise called benzol, but must not be confused with +"benzine" spelled with an _i_ which we used to burn and clean our +clothes with. "Benzine" is a kind of gasoline, but benzene _alias_ +benzol has quite another constitution, although it looks and burns the +same. Now the search for the constitution of benzene is one of the most +exciting chapters in chemistry; also one of the most intricate chapters, +but, in spite of that, I believe I can make the main point of it clear +even to those who have never studied chemistry--provided they retain +their childish liking for puzzles. It is really much like putting +together the old six-block Chinese puzzle. The chemist can work better +if he has a picture of what he is working with. Now his unit is the +molecule, which is too small even to analyze with the microscope, no +matter how high powered. So he makes up a sort of diagram of the +molecule, and since he knows the number of atoms and that they are +somehow attached to one another, he represents each atom by the first +letter of its name and the points of attachment or bonds by straight +lines connecting the atoms of the different elements. Now it is one of +the rules of the game that all the bonds must be connected or hooked up +with atoms at both ends, that there shall be no free hands reaching out +into empty space. Carbon, for instance, has four bonds and hydrogen only +one. They unite, therefore, in the proportion of one atom of carbon to +four of hydrogen, or CH_{4}, which is methane or marsh gas and obviously +the simplest of the hydrocarbons. But we have more complex hydrocarbons +such as C_{6}H_{14}, known as hexane. Now if you try to draw the +diagrams or structural formulas of these two compounds you will easily +get + + H H H H H H H + | | | | | | | + H-C-H H-C-C-C-C-C-C-H + | | | | | | | + H H H H H H H + methane hexane + +Each carbon atom, you see, has its four hands outstretched and duly +grasped by one-handed hydrogen atoms or by neighboring carbon atoms in +the chain. We can have such chains as long as you please, thirty or more +in a chain; they are all contained in kerosene and paraffin. + +So far the chemist found it east to construct diagrams that would +satisfy his sense of the fitness of things, but when he found that +benzene had the compostion C_{6}H_{6} he was puzzled. If you try to draw +the picture of C_{6}H_{6} you will get something like this: + + | | | | | | + -C-C-C-C-C-C- + | | | | | | + H H H H H H + +which is an absurdity because more than half of the carbon hands are +waving wildly around asking to be held by something. Benzene, +C_{6}H_{6}, evidently is like hexane, C_{6}H_{14}, in having a chain of +six carbon atoms, but it has dropped its H's like an Englishman. Eight +of the H's are missing. + +Now one of the men who was worried over this benzene puzzle was the +German chemist, Kekulé. One evening after working over the problem all +day he was sitting by the fire trying to rest, but he could not throw +it off his mind. The carbon and the hydrogen atoms danced like imps on +the carpet and as he watched them through his half-closed eyes he +suddenly saw that the chain of six carbon atoms had joined at the ends +and formed a ring while the six hydrogen atoms were holding on to the +outside hands, in this fashion: + + H + | + C + / \\ + H-C C-H + || | + H-C C-H + \ // + C + | + H + +Professor Kekulé saw at once that the demons of his subconscious self +had furnished him with a clue to the labyrinth, and so it proved. We +need not suppose that the benzene molecule if we could see it would look +anything like this diagram of it, but the theory works and that is all +the scientist asks of any theory. By its use thousands of new compounds +have been constructed which have proved of inestimable value to man. The +modern chemist is not a discoverer, he is an inventor. He sits down at +his desk and draws a "Kekulé ring" or rather hexagon. Then he rubs out +an H and hooks a nitro group (NO_{2}) on to the carbon in place of it; +next he rubs out the O_{2} of the nitro group and puts in H_{2}; then he +hitches on such other elements, or carbon chains and rings as he likes. +He works like an architect designing a house and when he gets a picture +of the proposed compounds to suit him he goes into the laboratory to +make it. First he takes down the bottle of benzene and boils up some of +this with nitric acid and sulfuric acid. This he puts in the nitro group +and makes nitro-benzene, C_{6}H_{5}NO_{2}. He treats this with hydrogen, +which displaces the oxygen and gives C_{6}H_{5}NH_{2} or aniline, which +is the basis of so many of these compounds that they are all commonly +called "the aniline dyes." But aniline itself is not a dye. It is a +colorless or brownish oil. + +It is not necessary to follow our chemist any farther now that we have +seen how he works, but before we pass on we will just look at one of his +products, not one of the most complicated but still complicated enough. + +[Illustration: A molecule of a coal-tar dye] + +The name of this is sodium ditolyl-disazo-beta-naphthylamine- +6-sulfonic-beta-naphthylamine-3.6-disulfonate. + +These chemical names of organic compounds are discouraging to the +beginner and amusing to the layman, but that is because neither of them +realizes that they are not really words but formulas. They are +hyphenated because they come from Germany. The name given above is no +more of a mouthful than "a-square-plus-two-a-b-plus-b-square" or "Third +Assistant Secretary of War to the President of the United States of +America." The trade name of this dye is Brilliant Congo, but while that +is handier to say it does not mean anything. Nobody but an expert in +dyes would know what it was, while from the formula name any chemist +familiar with such compounds could draw its picture, tell how it would +behave and what it was made from, or even make it. The old alchemist was +a secretive and pretentious person and used to invent queer names for +the purpose of mystifying and awing the ignorant. But the chemist in +dropping the al- has dropped the idea of secrecy and his names, though +equally appalling to the layman, are designed to reveal and not to +conceal. + +From this brief explanation the reader who has not studied chemistry +will, I think, be able to get some idea of how these very intricate +compounds are built up step by step. A completed house is hard to +understand, but when we see the mason laying one brick on top of another +it does not seem so difficult, although if we tried to do it we should +not find it so easy as we think. Anyhow, let me give you a hint. If you +want to make a good impression on a chemist don't tell him that he +seems to you a sort of magician, master of a black art, and all that +nonsense. The chemist has been trying for three hundred years to live +down the reputation of being inspired of the devil and it makes him mad +to have his past thrown up at him in this fashion. If his tactless +admirers would stop saying "it is all a mystery and a miracle to me, +and I cannot understand it" and pay attention to what he is telling them +they would understand it and would find that it is no more of a mystery +or a miracle than anything else. You can make an electrician mad in the +same way by interrupting his explanation of a dynamo by asking: "But you +cannot tell me what electricity really is." The electrician does not +care a rap what electricity "really is"--if there really is any meaning +to that phrase. All he wants to know is what he can do with it. + +[Illustration: COMPARISON OF COAL AND ITS DISTILLATION PRODUCTS From +Hesse's "The Industry of the Coal Tar Dyes," _Journal of Industrial and +Engineering Chemistry_, December, 1914] + +The tar obtained from the gas plant or the coke plant has now to be +redistilled, giving off the ten "crudes" already mentioned and leaving +in the still sixty-five per cent. of pitch, which may be used for +roofing, paving and the like. The ten primary products or crudes are +then converted into secondary products or "intermediates" by processes +like that for the conversion of benzene into aniline. There are some +three hundred of these intermediates in use and from them are built up +more than three times as many dyes. The year before the war the American +custom house listed 5674 distinct brands of synthetic dyes imported, +chiefly from Germany, but some of these were trade names for the same +product made by different firms or represented by different degrees of +purity or form of preparation. Although the number of possible products +is unlimited and over five thousand dyes are known, yet only about nine +hundred are in use. We can summarize the situation so: + + Coal-tar --> 10 crudes --> 300 intermediates --> 900 dyes --> 5000 brands. + +Or, to borrow the neat simile used by Dr. Bernhard C. Hesse, it is like +cloth-making where "ten fibers make 300 yarns which are woven into 900 +patterns." + +The advantage of the artificial dyestuffs over those found in nature +lies in their variety and adaptability. Practically any desired tint or +shade can be made for any particular fabric. If my lady wants a new kind +of green for her stockings or her hair she can have it. Candies and +jellies and drinks can be made more attractive and therefore more +appetizing by varied colors. Easter eggs and Easter bonnets take on new +and brighter hues. + +More and more the chemist is becoming the architect of his own fortunes. +He does not make discoveries by picking up a beaker and pouring into it +a little from each bottle on the shelf to see what happens. He generally +knows what he is after, and he generally gets it, although he is still +often baffled and occasionally happens on something quite unexpected and +perhaps more valuable than what he was looking for. Columbus was looking +for India when he ran into an obstacle that proved to be America. +William Henry Perkin was looking for quinine when he blundered into that +rich and undiscovered country, the aniline dyes. William Henry was a +queer boy. He had rather listen to a chemistry lecture than eat. When he +was attending the City of London School at the age of thirteen there was +an extra course of lectures on chemistry given at the noon recess, so he +skipped his lunch to take them in. Hearing that a German chemist named +Hofmann had opened a laboratory in the Royal College of London he headed +for that. Hofmann obviously had no fear of forcing the young intellect +prematurely. He perhaps had never heard that "the tender petals of the +adolescent mind must be allowed to open slowly." He admitted young +Perkin at the age of fifteen and started him on research at the end of +his second year. An American student nowadays thinks he is lucky if he +gets started on his research five years older than Perkin. Now if +Hofmann had studied pedagogical psychology he would have been informed +that nothing chills the ardor of the adolescent mind like being set at +tasks too great for its powers. If he had heard this and believed it, he +would not have allowed Perkin to spend two years in fruitless endeavors +to isolate phenanthrene from coal tar and to prepare artificial +quinine--and in that case Perkin would never have discovered the aniline +dyes. But Perkin, so far from being discouraged, set up a private +laboratory so he could work over-time. While working here during the +Easter vacation of 1856--the date is as well worth remembering as +1066--he was oxidizing some aniline oil when he got what chemists most +detest, a black, tarry mass instead of nice, clean crystals. When he +went to wash this out with alcohol he was surprised to find that it gave +a beautiful purple solution. This was "mauve," the first of the aniline +dyes. + +The funny thing about it was that when Perkin tried to repeat the +experiment with purer aniline he could not get his color. It was because +he was working with impure chemicals, with aniline containing a little +toluidine, that he discovered mauve. It was, as I said, a lucky +accident. But it was not accidental that the accident happened to the +young fellow who spent his noonings and vacations at the study of +chemistry. A man may not find what he is looking for, but he never +finds anything unless he is looking for something. + +Mauve was a product of creative chemistry, for it was a substance that +had never existed before. Perkin's next great triumph, ten years later, +was in rivaling Nature in the manufacture of one of her own choice +products. This is alizarin, the coloring matter contained in the madder +root. It was an ancient and oriental dyestuff, known as "Turkey red" or +by its Arabic name of "alizari." When madder was introduced into France +it became a profitable crop and at one time half a million tons a year +were raised. A couple of French chemists, Robiquet and Colin, extracted +from madder its active principle, alizarin, in 1828, but it was not +until forty years later that it was discovered that alizarin had for its +base one of the coal-tar products, anthracene. Then came a neck-and-neck +race between Perkin and his German rivals to see which could discover a +cheap process for making alizarin from anthracene. The German chemists +beat him to the patent office by one day! Graebe and Liebermann filed +their application for a patent on the sulfuric acid process as No. 1936 +on June 25, 1869. Perkin filed his for the same process as No. 1948 on +June 26. It had required twenty years to determine the constitution of +alizarin, but within six months from its first synthesis the commercial +process was developed and within a few years the sale of artificial +alizarin reached $8,000,000 annually. The madder fields of France were +put to other uses and even the French soldiers became dependent on +made-in-Germany dyes for their red trousers. The British soldiers were +placed in a similar situation as regards their red coats when after +1878 the azo scarlets put the cochineal bug out of business. + +The modern chemist has robbed royalty of its most distinctive insignia, +Tyrian purple. In ancient times to be "porphyrogene," that is "born to +the purple," was like admission to the Almanach de Gotha at the present +time, for only princes or their wealthy rivals could afford to pay $600 +a pound for crimsoned linen. The precious dye is secreted by a +snail-like shellfish of the eastern coast of the Mediterranean. From a +tiny sac behind the head a drop of thick whitish liquid, smelling like +garlic, can be extracted. If this is spread upon cloth of any kind and +exposed to air and sunlight it turns first green, next blue and then +purple. If the cloth is washed with soap--that is, set by alkali--it +becomes a fast crimson, such as Catholic cardinals still wear as princes +of the church. The Phoenician merchants made fortunes out of their +monopoly, but after the fall of Tyre it became one of "the lost +arts"--and accordingly considered by those whose faces are set toward +the past as much more wonderful than any of the new arts. But in 1909 +Friedlander put an end to the superstition by analyzing Tyrian purple +and finding that it was already known. It was the same as a dye that had +been prepared five years before by Sachs but had not come into +commercial use because of its inferiority to others in the market. It +required 12,000 of the mollusks to supply the little material needed for +analysis, but once the chemist had identified it he did not need to +bother the Murex further, for he could make it by the ton if he had +wanted to. The coloring principle turned out to be a di-brom indigo, +that is the same as the substance extracted from the Indian plant, but +with the addition of two atoms of bromine. Why a particular kind of a +shellfish should have got the habit of extracting this rare element from +sea water and stowing it away in this peculiar form is "one of those +things no fellow can find out." But according to the chemist the Murex +mollusk made a mistake in hitching the bromine to the wrong carbon +atoms. He finds as he would word it that the 6:6' di-brom indigo +secreted by the shellfish is not so good as the 5:5' di-brom indigo now +manufactured at a cheap rate and in unlimited quantity. But we must not +expect too much of a mollusk's mind. In their cheapness lies the offense +of the aniline dyes in the minds of some people. Our modern aristocrats +would delight to be entitled "porphyrogeniti" and to wear exclusive +gowns of "purple and scarlet from the isles of Elishah" as was done in +Ezekiel's time, but when any shopgirl or sailor can wear the royal color +it spoils its beauty in their eyes. Applied science accomplishes a real +democracy such as legislation has ever failed to establish. + +Any kind of dye found in nature can be made in the laboratory whenever +its composition is understood and usually it can be made cheaper and +purer than it can be extracted from the plant. But to work out a +profitable process for making it synthetically is sometimes a task +requiring high skill, persistent labor and heavy expenditure. One of the +latest and most striking of these achievements of synthetic chemistry is +the manufacture of indigo. + +Indigo is one of the oldest and fastest of the dyestuffs. To see that it +is both ancient and lasting look at the unfaded blue cloths that enwrap +an Egyptian mummy. When Caesar conquered our British ancestors he found +them tattooed with woad, the native indigo. But the chief source of +indigo was, as its name implies, India. In 1897 nearly a million acres +in India were growing the indigo plant and the annual value of the crop +was $20,000,000. Then the fall began and by 1914 India was producing +only $300,000 worth! What had happened to destroy this profitable +industry? Some blight or insect? No, it was simply that the Badische +Anilin-und-Soda Fabrik had worked out a practical process for making +artificial indigo. + +That indigo on breaking up gave off aniline was discovered as early as +1840. In fact that was how aniline got its name, for when Fritzsche +distilled indigo with caustic soda he called the colorless distillate +"aniline," from the Arabic name for indigo, "anil" or "al-nil," that is, +"the blue-stuff." But how to reverse the process and get indigo from +aniline puzzled chemists for more than forty years until finally it was +solved by Adolf von Baeyer of Munich, who died in 1917 at the age of +eighty-four. He worked on the problem of the constitution of indigo for +fifteen years and discovered several ways of making it. It is possible +to start from benzene, toluene or naphthalene. The first process was the +easiest, but if you will refer to the products of the distillation of +tar you will find that the amount of toluene produced is less than the +naphthalene, which is hard to dispose of. That is, if a dye factory had +worked out a process for making indigo from toluene it would not be +practicable because there was not enough toluene produced to supply the +demand for indigo. So the more complicated napthalene process was +chosen in preference to the others in order to utilize this by-product. + +The Badische Anilin-und-Soda Fabrik spent $5,000,000 and seventeen years +in chemical research before they could make indigo, but they gained a +monopoly (or, to be exact, ninety-six per cent.) of the world's +production. A hundred years ago indigo cost as much as $4 a pound. In +1914 we were paying fifteen cents a pound for it. Even the pauper labor +of India could not compete with the German chemists at that price. At +the beginning of the present century Germany was paying more than +$3,000,000 a year for indigo. Fourteen years later Germany was _selling_ +indigo to the amount of $12,600,000. Besides its cheapness, artificial +indigo is preferable because it is of uniform quality and greater +purity. Vegetable indigo contains from forty to eighty per cent. of +impurities, among them various other tinctorial substances. Artificial +indigo is made pure and of any desired strength, so the dyers can depend +on it. + +The value of the aniline colors lies in their infinite variety. Some are +fast, some will fade, some will stand wear and weather as long as the +fabric, some will wash out on the spot. Dyes can be made that will +attach themselves to wool, to silk or to cotton, and give it any shade +of any color. The period of discovery by accident has long gone by. The +chemist nowadays decides first just what kind of a dye he wants, and +then goes to work systematically to make it. He begins by drawing a +diagram of the molecule, double-linking nitrogen or carbon and oxygen +atoms to give the required intensity, putting in acid or basic radicals +to fasten it to the fiber, shifting the color back and forth along the +spectrum at will by introducing methyl groups, until he gets it just to +his liking. + +Art can go ahead of nature in the dyestuff business. Before man found +that he could make all the dyes he wanted from the tar he had been +burning up at home he searched the wide world over to find colors by +which he could make himself--or his wife--garments as beautiful as those +that arrayed the flower, the bird and the butterfly. He sent divers down +into the Mediterranean to rob the murex of his purple. He sent ships to +the new world to get Brazil wood and to the oldest world for indigo. He +robbed the lady cochineal of her scarlet coat. Why these peculiar +substances were formed only by these particular plants, mussels and +insects it is hard to understand. I don't know that Mrs. Cacti Coccus +derived any benefit from her scarlet uniform when khaki would be safer, +and I can't imagine that to a shellfish it was of advantage to turn red +as it rots or to an indigo plant that its leaves in decomposing should +turn blue. But anyhow, it was man that took advantage of them until he +learned how to make his own dyestuffs. + +Our independent ancestors got along so far as possible with what grew in +the neighborhood. Sweetapple bark gave a fine saffron yellow. Ribbons +were given the hue of the rose by poke berry juice. The Confederates in +their butternut-colored uniform were almost as invisible as if in khaki +or _feldgrau_. Madder was cultivated in the kitchen garden. Only logwood +from Jamaica and indigo from India had to be imported. That we are not +so independent today is our own fault, for we waste enough coal tar to +supply ourselves and other countries with all the new dyes needed. It is +essentially a question of economy and organization. We have forgotten +how to economize, but we have learned how to organize. + +The British Government gave the discoverer of mauve a title, but it did +not give him any support in his endeavors to develop the industry, +although England led the world in textiles and needed more dyes than any +other country. So in 1874 Sir William Perkin relinquished the attempt to +manufacture the dyes he had discovered because, as he said, Oxford and +Cambridge refused to educate chemists or to carry on research. Their +students, trained in the classics for the profession of being a +gentleman, showed a decided repugnance to the laboratory on account of +its bad smells. So when Hofmann went home he virtually took the infant +industry along with him to Germany, where Ph.D.'s were cheap and +plentiful and not afraid of bad smells. There the business throve +amazingly, and by 1914 the Germans were manufacturing more than +three-fourths of all the coal-tar products of the world and supplying +material for most of the rest. The British cursed the universities for +thus imperiling the nation through their narrowness and neglect; but +this accusation, though natural, was not altogether fair, for at least +half the blame should go to the British dyer, who did not care where his +colors came from, so long as they were cheap. When finally the +universities did turn over a new leaf and began to educate chemists, the +manufacturers would not employ them. Before the war six English +factories producing dyestuffs employed only 35 chemists altogether, +while one German color works, the Höchster Farbwerke, employed 307 +expert chemists and 74 technologists. + +This firm united with the six other leading dye companies of Germany on +January 1, 1916, to form a trust to last for fifty years. During this +time they will maintain uniform prices and uniform wage scales and hours +of labor, and exchange patents and secrets. They will divide the foreign +business _pro rata_ and share the profits. The German chemical works +made big profits during the war, mostly from munitions and medicines, +and will be, through this new combination, in a stronger position than +ever to push the export trade. + +As a consequence of letting the dye business get away from her, England +found herself in a fix when war broke out. She did not have dyes for her +uniforms and flags, and she did not have drugs for her wounded. She +could not take advantage of the blockade to capture the German trade in +Asia and South America, because she could not color her textiles. A blue +cotton dyestuff that sold before the war at sixty cents a pound, brought +$34 a pound. A bright pink rhodamine formerly quoted at a dollar a pound +jumped to $48. When one keg of dye ordinarily worth $15 was put up at +forced auction sale in 1915 it was knocked down at $1500. The +Highlanders could not get the colors for their kilts until some German +dyes were smuggled into England. The textile industries of Great +Britain, that brought in a billion dollars a year and employed one and a +half million workers, were crippled for lack of dyes. The demand for +high explosives from the front could not be met because these also are +largely coal-tar products. Picric acid is both a dye and an explosive. +It is made from carbolic acid and the famous trinitrotoluene is made +from toluene, both of which you will find in the list of the ten +fundamental "crudes." + +Both Great Britain and the United States realized the danger of allowing +Germany to recover her former monopoly, and both have shown a readiness +to cast overboard their traditional policies to meet this emergency. The +British Government has discovered that a country without a tariff is a +land without walls. The American Government has discovered that an +industry is not benefited by being cut up into small pieces. Both +governments are now doing all they can to build up big concerns and to +provide them with protection. The British Government assisted in the +formation of a national company for the manufacture of synthetic dyes by +taking one-sixth of the stock and providing $500,000 for a research +laboratory. But this effort is now reported to be "a great failure" +because the Government put it in charge of the politicians instead of +the chemists. + +The United States, like England, had become dependent upon Germany for +its dyestuffs. We imported nine-tenths of what we used and most of those +that were produced here were made from imported intermediates. When the +war broke out there were only seven firms and 528 persons employed in +the manufacture of dyes in the United States. One of these, the +Schoelkopf Aniline and Chemical Works, of Buffalo, deserves mention, for +it had stuck it out ever since 1879, and in 1914 was making 106 dyes. In +June, 1917, this firm, with the encouragement of the Government Bureau +of Foreign and Domestic Commerce, joined with some of the other American +producers to form a trade combination, the National Aniline and Chemical +Company. The Du Pont Company also entered the field on an extensive +scale and soon there were 118 concerns engaged in it with great profit. +During the war $200,000,000 was invested in the domestic dyestuff +industry. To protect this industry Congress put on a specific duty of +five cents a pound and an ad valorem duty of 30 per cent. on imported +dyestuffs; but if, after five years, American manufacturers are not +producing 60 per cent. in value of the domestic consumption, the +protection is to be removed. For some reason, not clearly understood and +therefore hotly discussed, Congress at the last moment struck off the +specific duty from two of the most important of the dyestuffs, indigo +and alizarin, as well as from all medicinals and flavors. + +The manufacture of dyes is not a big business, but it is a strategic +business. Heligoland is not a big island, but England would have been +glad to buy it back during the war at a high price per square yard. +American industries employing over two million men and women and +producing over three billion dollars' worth of products a year are +dependent upon dyes. Chief of these is of course textiles, using more +than half the dyes; next come leather, paper, paint and ink. We have +been importing more than $12,000,000 worth of coal-tar products a year, +but the cottonseed oil we exported in 1912 would alone suffice to pay +that bill twice over. But although the manufacture of dyes cannot be +called a big business, in comparison with some others, it is a paying +business when well managed. The German concerns paid on an average 22 +per cent. dividends on their capital and sometimes as high as 50 per +cent. Most of the standard dyes have been so long in use that the +patents are off and the processes are well enough known. We have the +coal tar and we have the chemists, so there seems no good reason why we +should not make our own dyes, at least enough of them so we will not be +caught napping as we were in 1914. It was decidedly humiliating for our +Government to have to beg Germany to sell us enough colors to print our +stamps and greenbacks and then have to beg Great Britain for permission +to bring them over by Dutch ships. + +The raw material for the production of coal-tar products we have in +abundance if we will only take the trouble to save it. In 1914 the crude +light oil collected from the coke-ovens would have produced only about +4,500,000 gallons of benzol and 1,500,000 gallons of toluol, but in 1917 +this output was raised to 40,200,000 gallons of benzol and 10,200,000 of +toluol. The toluol was used mostly in the manufacture of trinitrotoluol +for use in Europe. When the war broke out in 1914 it shut off our supply +of phenol (carbolic acid) for which we were dependent upon foreign +sources. This threatened not only to afflict us with headaches by +depriving us of aspirin but also to removed the consolation of music, +for phenol is used in making phonographic records. Mr. Edison with his +accustomed energy put up a factory within a few weeks for the +manufacture of synthetic phenol. When we entered the war the need for +phenol became yet more imperative, for it was needed to make picric +acid for filling bombs. This demand was met, and in 1917 there were +fifteen new plants turning out 64,146,499 pounds of phenol valued at +$23,719,805. + +Some of the coal-tar products, as we see, serve many purposes. For +instance, picric acid appears in three places in this book. It is a high +explosive. It is a powerful and permanent yellow dye as any one who has +touched it knows. Thirdly it is used as an antiseptic to cover burned +skin. Other coal-tar dyes are used for the same purpose, "malachite +green," "brilliant green," "crystal violet," "ethyl violet" and +"Victoria blue," so a patient in a military hospital is decorated like +an Easter egg. During the last five years surgeons have unfortunately +had unprecedented opportunities for the study of wounds and fortunately +they have been unprecedentedly successful in finding improved methods of +treating them. In former wars a serious wound meant usually death or +amputation. Now nearly ninety per cent. of the wounded are able to +continue in the service. The reason for this improvement is that +medicines are now being made to order instead of being gathered "from +China to Peru." The old herb doctor picked up any strange plant that he +could find and tried it on any sick man that would let him. This +empirical method, though hard on the patients, resulted in the course of +five thousand years in the discovery of a number of useful remedies. But +the modern medicine man when he knows the cause of the disease is +usually able to devise ways of counteracting it directly. For instance, +he knows, thanks to Pasteur and Metchnikoff, that the cause of wound +infection is the bacterial enemies of man which swarm by the million +into any breach in his protective armor, the skin. Now when a breach is +made in a line of intrenchments the defenders rush troops to the +threatened spot for two purposes, constructive and destructive, +engineers and warriors, the former to build up the rampart with +sandbags, the latter to kill the enemy. So when the human body is +invaded the blood brings to the breach two kinds of defenders. One is +the serum which neutralizes the bacterial poison and by coagulating +forms a new skin or scab over the exposed flesh. The other is the +phagocytes or white corpuscles, the free lances of our corporeal +militia, which attack and kill the invading bacteria. The aim of the +physician then is to aid these defenders as much as possible without +interfering with them. Therefore the antiseptic he is seeking is one +that will assist the serum in protecting and repairing the broken +tissues and will kill the hostile bacteria without killing the friendly +phagocytes. Carbolic acid, the most familiar of the coal-tar +antiseptics, will destroy the bacteria when it is diluted with 250 parts +of water, but unfortunately it puts a stop to the fighting activities of +the phagocytes when it is only half that strength, or one to 500, so it +cannot destroy the infection without hindering the healing. + +In this search for substances that would attack a specific disease germ +one of the leading investigators was Prof. Paul Ehrlich, a German +physician of the Hebrew race. He found that the aniline dyes were useful +for staining slides under the microscope, for they would pick out +particular cells and leave others uncolored and from this starting point +he worked out organic and metallic compounds which would destroy the +bacteria and parasites that cause some of the most dreadful of diseases. +A year after the war broke out Professor Ehrlich died while working in +his laboratory on how to heal with coal-tar compounds the wounds +inflicted by explosives from the same source. + +One of the most valuable of the aniline antiseptics employed by Ehrlich +is flavine or, if the reader prefers to call it by its full name, +diaminomethylacridinium chloride. Flavine, as its name implies, is a +yellow dye and will kill the germs causing ordinary abscesses when in +solution as dilute as one part of the dye to 200,000 parts of water, but +it does not interfere with the bactericidal action of the white blood +corpuscles unless the solution is 400 times as strong as this, that is +one part in 500. Unlike carbolic acid and other antiseptics it is said +to stimulate the serum instead of impairing its activity. Another +antiseptic of the coal-tar family which has recently been brought into +use by Dr. Dakin of the Rockefeller Institute is that called by European +physicians chloramine-T and by American physicians chlorazene and by +chemists para-toluene-sodium-sulfo-chloramide. + +This may serve to illustrate how a chemist is able to make such remedies +as the doctor needs, instead of depending upon the accidental +by-products of plants. On an earlier page I explained how by starting +with the simplest of ring-compounds, the benzene of coal tar, we could +get aniline. Suppose we go a step further and boil the aniline oil with +acetic acid, which is the acid of vinegar minus its water. This easy +process gives us acetanilid, which when introduced into the market some +years ago under the name of "antifebrin" made a fortune for its makers. + +The making of medicines from coal tar began in 1874 when Kolbe made +salicylic acid from carbolic acid. Salicylic acid is a rheumatism remedy +and had previously been extracted from willow bark. If now we treat +salicylic acid with concentrated acetic acid we get "aspirin." From +aniline again are made "phenacetin," "antipyrin" and a lot of other +drugs that have become altogether too popular as headache remedies--say +rather "headache relievers." + +Another class of synthetics equally useful and likewise abused, are the +soporifics, such as "sulphonal," "veronal" and "medinal." When it is not +desired to put the patient to sleep but merely to render insensible a +particular place, as when a tooth is to be pulled, cocain may be used. +This, like alcohol and morphine, has proved a curse as well as a +blessing and its sale has had to be restricted because of the many +victims to the habit of using this drug. Cocain is obtained from the +leaves of the South American coca tree, but can be made artificially +from coal-tar products. The laboratory is superior to the forest because +other forms of local anesthetics, such as eucain and novocain, can be +made that are better than the natural alkaloid because more effective +and less poisonous. + +I must not forget to mention another lot of coal-tar derivatives in +which some of my readers will take a personal interest. That is the +photographic developers. I am old enough to remember when we used to +develop our plates in ferrous sulfate solution and you never saw nicer +negatives than we got with it. But when pyrogallic acid came in we +switched over to that even though it did stain our fingers and sometimes +our plates. Later came a swarm of new organic reducing agents under +various fancy names, such as metol, hydro (short for hydro-quinone) and +eikongen ("the image-maker"). Every fellow fixed up his own formula and +called his fellow-members of the camera club fools for not adopting it +though he secretly hoped they would not. + +Under the double stimulus of patriotism and high prices the American +drug and dyestuff industry developed rapidly. In 1917 about as many +pounds of dyes were manufactured in America as were imported in 1913 and +our _exports_ of American-made dyes exceeded in value our _imports_ +before the war. In 1914 the output of American dyes was valued at +$2,500,000. In 1917 it amounted to over $57,000,000. This does not mean +that the problem was solved, for the home products were not equal in +variety and sometimes not in quality to those made in Germany. Many +valuable dyes were lacking and the cost was of course much higher. +Whether the American industry can compete with the foreign in an open +market and on equal terms is impossible to say because such conditions +did not prevail before the war and they are not going to prevail in the +future. Formerly the large German cartels through their agents and +branches in this country kept the business in their own hands and now +the American manufacturers are determined to maintain the independence +they have acquired. They will not depend hereafter upon the tariff to +cut off competition but have adopted more effective measures. The 4500 +German chemical patents that had been seized by the Alien Property +Custodian were sold by him for $250,000 to the Chemical Foundation, an +association of American manufacturers organized "for the Americanization +of such institutions as may be affected thereby, for the exclusion or +elimination of alien interests hostile or detrimental to said industries +and for the advancement of chemical and allied science and industry in +the United States." The Foundation has a large fighting fund so that it +"may be able to commence immediately and prosecute with the utmost vigor +infringement proceedings whenever the first German attempt shall +hereafter be made to import into this country." + +So much mystery has been made of the achievements of German chemists--as +though the Teutonic brain had a special lobe for that faculty, lacking +in other craniums--that I want to quote what Dr. Hesse says about his +first impressions of a German laboratory of industrial research: + + Directly after graduating from the University of Chicago in + 1896, I entered the employ of the largest coal-tar dye works in + the world at its plant in Germany and indeed in one of its + research laboratories. This was my first trip outside the + United States and it was, of course, an event of the first + magnitude for me to be in Europe, and, as a chemist, to be in + Germany, in a German coal-tar dye plant, and to cap it all in + its research laboratory--a real _sanctum sanctorum_ for + chemists. In a short time the daily routine wore the novelty + off my experience and I then settled down to calm analysis and + dispassionate appraisal of my surroundings and to compare what + was actually before and around me with my expectations. I + found that the general laboratory equipment was no better than + what I had been accustomed to; that my colleagues had no better + fundamental training than I had enjoyed nor any better fact--or + manipulative--equipment than I; that those in charge of the + work had no better general intellectual equipment nor any more + native ability than had my instructors; in short, there was + nothing new about it all, nothing that we did not have back + home, nothing--except the specific problems that were engaging + their attention, and the special opportunities of attacking + them. Those problems were of no higher order of complexity than + those I had been accustomed to for years, in fact, most of them + were not very complex from a purely intellectual viewpoint. + There was nothing inherently uncanny, magical or wizardly about + their occupation whatever. It was nothing but plain hard work + and keeping everlastingly at it. Now, what was the actual thing + behind that chemical laboratory that we did not have at home? + It was money, willing to back such activity, convinced that in + the final outcome, a profit would be made; money, willing to + take university graduates expecting from them no special + knowledge other than a good and thorough grounding in + scientific research and provide them with opportunity to become + specialists suited to the factory's needs. + +It is evidently not impossible to make the United States self-sufficient +in the matter of coal-tar products. We've got the tar; we've got the +men; we've got the money, too. Whether such a policy would pay us in the +long run or whether it is necessary as a measure of military or +commercial self-defense is another question that cannot here be decided. +But whatever share we may have in it the coal-tar industry has increased +the economy of civilization and added to the wealth of the world by +showing how a waste by-product could be utilized for making new dyes and +valuable medicines, a better use for tar than as fuel for political +bonfires and as clothing for the nakedness of social outcasts. + + + + +V + +SYNTHETIC PERFUMES AND FLAVORS + + +The primitive man got his living out of such wild plants and animals as +he could find. Next he, or more likely his wife, began to cultivate the +plants and tame the animals so as to insure a constant supply. This was +the first step toward civilization, for when men had to settle down in a +community (_civitas_) they had to ameliorate their manners and make laws +protecting land and property. In this settled and orderly life the +plants and animals improved as well as man and returned a hundredfold +for the pains that their master had taken in their training. But still +man was dependent upon the chance bounties of nature. He could select, +but he could not invent. He could cultivate, but he could not create. If +he wanted sugar he had to send to the West Indies. If he wanted spices +he had to send to the East Indies. If he wanted indigo he had to send to +India. If he wanted a febrifuge he had to send to Peru. If he wanted a +fertilizer he had to send to Chile. If he wanted rubber he had to send +to the Congo. If he wanted rubies he had to send to Mandalay. If he +wanted otto of roses he had to send to Turkey. Man was not yet master of +his environment. + +This period of cultivation, the second stage of civilization, began +before the dawn of history and lasted until recent times. We might +almost say up to the twentieth century, for it was not until the +fundamental laws of heredity were discovered that man could originate +new species of plants and animals according to a predetermined plan by +combining such characteristics as he desired to perpetuate. And it was +not until the fundamental laws of chemistry were discovered that man +could originate new compounds more suitable to his purpose than any to +be found in nature. Since the progress of mankind is continuous it is +impossible to draw a date line, unless a very jagged one, along the +frontier of human culture, but it is evident that we are just entering +upon the third era of evolution in which man will make what he needs +instead of trying to find it somewhere. The new epoch has hardly dawned, +yet already a man may stay at home in New York or London and make his +own rubber and rubies, his own indigo and otto of roses. More than this, +he can make gems and colors and perfumes that never existed since time +began. The man of science has signed a declaration of independence of +the lower world and we are now in the midst of the revolution. + +Our eyes are dazzled by the dawn of the new era. We know what the hunter +and the horticulturist have already done for man, but we cannot imagine +what the chemist can do. If we look ahead through the eyes of one of the +greatest of French chemists, Berthelot, this is what we shall see: + + The problem of food is a chemical problem. Whenever energy can + be obtained economically we can begin to make all kinds of + aliment, with carbon borrowed from carbonic acid, hydrogen + taken from the water and oxygen and nitrogen drawn from the + air.... The day will come when each person will carry for his + nourishment his little nitrogenous tablet, his pat of fatty + matter, his package of starch or sugar, his vial of aromatic + spices suited to his personal taste; all manufactured + economically and in unlimited quantities; all independent of + irregular seasons, drought and rain, of the heat that withers + the plant and of the frost that blights the fruit; all free + from pathogenic microbes, the origin of epidemics and the + enemies of human life. On that day chemistry will have + accomplished a world-wide revolution that cannot be estimated. + There will no longer be hills covered with vineyards and fields + filled with cattle. Man will gain in gentleness and morality + because he will cease to live by the carnage and destruction of + living creatures.... The earth will be covered with grass, + flowers and woods and in it the human race will dwell in the + abundance and joy of the legendary age of gold--provided that a + spiritual chemistry has been discovered that changes the nature + of man as profoundly as our chemistry transforms material + nature. + +But this is looking so far into the future that we can trust no man's +eyesight, not even Berthelot's. There is apparently no impossibility +about the manufacture of synthetic food, but at present there is no +apparent probability of it. There is no likelihood that the laboratory +will ever rival the wheat field. The cornstalk will always be able to +work cheaper than the chemist in the manufacture of starch. But in rarer +and choicer products of nature the chemist has proved his ability to +compete and even to excel. + +What have been from the dawn of history to the rise of synthetic +chemistry the most costly products of nature? What could tempt a +merchant to brave the perils of a caravan journey over the deserts of +Asia beset with Arab robbers? What induced the Portuguese and Spanish +mariners to risk their frail barks on perilous waters of the Cape of +Good Hope or the Horn? The chief prizes were perfumes, spices, drugs and +gems. And why these rather than what now constitutes the bulk of oversea +and overland commerce? Because they were precious, portable and +imperishable. If the merchant got back safe after a year or two with a +little flask of otto of roses, a package of camphor and a few pearls +concealed in his garments his fortune was made. If a single ship of the +argosy sent out from Lisbon came back with a load of sandalwood, indigo +or nutmeg it was regarded as a successful venture. You know from reading +the Bible, or if not that, from your reading of Arabian Nights, that a +few grains of frankincense or a few drops of perfumed oil were regarded +as gifts worthy the acceptance of a king or a god. These products of the +Orient were equally in demand by the toilet and the temple. The +unctorium was an adjunct of the Roman bathroom. Kings had to be greased +and fumigated before they were thought fit to sit upon a throne. There +was a theory, not yet altogether extinct, that medicines brought from a +distance were most efficacious, especially if, besides being expensive, +they tasted bad like myrrh or smelled bad like asafetida. And if these +failed to save the princely patient he was embalmed in aromatics or, as +we now call them, antiseptics of the benzene series. + +Today, as always, men are willing to pay high for the titillation of the +senses of smell and taste. The African savage will trade off an ivory +tusk for a piece of soap reeking with synthetic musk. The clubman will +pay $10 for a bottle of wine which consists mostly of water with about +ten per cent. of alcohol, worth a cent or two, but contains an +unweighable amount of the "bouquet" that can only be produced on the +sunny slopes of Champagne or in the valley of the Rhine. But very likely +the reader is quite as extravagant, for when one buys the natural violet +perfumery he is paying at the rate of more than $10,000 a pound for the +odoriferous oil it contains; the rest is mere water and alcohol. But you +would not want the pure undiluted oil if you could get it, for it is +unendurable. A single whiff of it paralyzes your sense of smell for a +time just as a loud noise deafens you. + +Of the five senses, three are physical and two chemical. By touch we +discern pressures and surface textures. By hearing we receive +impressions of certain air waves and by sight of certain ether waves. +But smell and taste lead us to the heart of the molecule and enable us +to tell how the atoms are put together. These twin senses stand like +sentries at the portals of the body, where they closely scrutinize +everything that enters. Sounds and sights may be disagreeable, but they +are never fatal. A man can live in a boiler factory or in a cubist art +gallery, but he cannot live in a room containing hydrogen sulfide. Since +it is more important to be warned of danger than guided to delights our +senses are made more sensitive to pain than pleasure. We can detect by +the smell one two-millionth of a milligram of oil of roses or musk, but +we can detect one two-billionth of a milligram of mercaptan, which is +the vilest smelling compound that man has so far invented. If you do not +know how much a milligram is consider a drop picked up by the point of +a needle and imagine that divided into two billion parts. Also try to +estimate the weight of the odorous particles that guide a dog to the fox +or warn a deer of the presence of man. The unaided nostril can rival the +spectroscope in the detection and analysis of unweighable amounts of +matter. + +What we call flavor or savor is a joint effect of taste and odor in +which the latter predominates. There are only four tastes of importance, +acid, alkaline, bitter and sweet. The acid, or sour taste, is the +perception of hydrogen atoms charged with positive electricity. The +alkaline, or soapy taste, is the perception of hydroxyl radicles charged +with negative electricity. The bitter and sweet tastes and all the odors +depend upon the chemical constitution of the compound, but the laws of +the relation have not yet been worked out. Since these sense organs, the +taste and smell buds, are sunk in the moist mucous membrane they can +only be touched by substances soluble in water, and to reach the sense +of smell they must also be volatile so as to be diffused in the air +inhaled by the nose. The "taste" of food is mostly due to the volatile +odors of it that creep up the back-stairs into the olfactory chamber. + +A chemist given an unknown substance would have to make an elementary +analysis and some tedious tests to determine whether it contained methyl +or ethyl groups, whether it was an aldehyde or an ester, whether the +carbon atoms were singly or doubly linked and whether it was an open +chain or closed. But let him get a whiff of it and he can give instantly +a pretty shrewd guess as to these points. His nose knows. + +Although the chemist does not yet know enough to tell for certain from +looking at the structural formula what sort of odor the compound would +have or whether it would have any, yet we can divide odoriferous +substances into classes according to their constitution. What are +commonly known as "fruity" odors belong mostly to what the chemist calls +the fatty or aliphatic series. For instance, we may have in a ripe fruit +an alcohol (say ethyl or common alcohol) and an acid (say acetic or +vinegar) and a combination of these, the ester or organic salt (in this +case ethyl acetate), which is more odorous than either of its +components. These esters of the fatty acids give the characteristic +savor to many of our favorite fruits, candies and beverages. The pear +flavor, amyl acetate, is made from acetic acid and amyl alcohol--though +amyl alcohol (fusel oil) has a detestable smell. Pineapple is ethyl +butyrate--but the acid part of it (butyric acid) is what gives Limburger +cheese its aroma. These essential oils are easily made in the +laboratory, but cannot be extracted from the fruit for separate use. + +If the carbon chain contains one or more double linkages we get the +"flowery" perfumes. For instance, here is the symbol of geraniol, the +chief ingredient of otto of roses: + + (CH_{3})_{2}C = CHCH_{2}CH_{2}C(CH_{3})_{2} = CHCH_{2}OH + +The rose would smell as sweet under another name, but it may be +questioned whether it would stand being called by the name of +dimethyl-2-6-octadiene-2-6-ol-8. Geraniol by oxidation goes into the +aldehyde, citral, which occurs in lemons, oranges and verbena flowers. +Another compound of this group, linalool, is found in lavender, bergamot +and many flowers. + +Geraniol, as you would see if you drew up its structural formula in the +way I described in the last chapter, contains a chain of six carbon +atoms, that is, the same number as make a benzene ring. Now if we shake +up geraniol and other compounds of this group (the diolefines) with +diluted sulfuric acid the carbon chain hooks up to form a benzene ring, +but with the other carbon atoms stretched across it; rather too +complicated to depict here. These "bridged rings" of the formula +C_{5}H_{8}, or some multiple of that, constitute the important group of +the terpenes which occur in turpentine and such wild and woodsy things +as sage, lavender, caraway, pine needles and eucalyptus. Going further +in this direction we are led into the realm of the heavy oriental odors, +patchouli, sandalwood, cedar, cubebs, ginger and camphor. Camphor can +now be made directly from turpentine so we may be independent of Formosa +and Borneo. + +When we have a six carbon ring without double linkings (cyclo-aliphatic) +or with one or two such, we get soft and delicate perfumes like the +violet (ionone and irone). But when these pass into the benzene ring +with its three double linkages the odor becomes more powerful and so +characteristic that the name "aromatic compound" has been extended to +the entire class of benzene derivatives, although many of them are +odorless. The essential oils of jasmine, orange blossoms, musk, +heliotrope, tuberose, ylang ylang, etc., consist mostly of this class +and can be made from the common source of aromatic compounds, coal tar. + +The synthetic flavors and perfumes are made in the same way as the dyes +by starting with some coal-tar product or other crude material and +building up the molecule to the desired complexity. For instance, let us +start with phenol, the ill-smelling and poisonous carbolic acid of +disagreeable associations and evil fame. Treat this to soda-water and it +is transformed into salicylic acid, a white odorless powder, used as a +preservative and as a rheumatism remedy. Add to this methyl alcohol +which is obtained by the destructive distillation of wood and is much +more poisonous than ordinary ethyl alcohol. The alcohol and the acid +heated together will unite with the aid of a little sulfuric acid and we +get what the chemist calls methyl salicylate and other people call oil +of wintergreen, the same as is found in wintergreen berries and birch +bark. We have inherited a taste for this from our pioneer ancestors and +we use it extensively to flavor our soft drinks, gum, tooth paste and +candy, but the Europeans have not yet found out how nice it is. + +But, starting with phenol again, let us heat it with caustic alkali and +chloroform. This gives us two new compounds of the same composition, but +differing a little in the order of the atoms. If you refer back to the +diagram of the benzene ring which I gave in the last chapter, you will +see that there are six hydrogen atoms attached to it. Now any or all +these hydrogen atoms may be replaced by other elements or groups and +what the product is depends not only on what the new elements are, but +where they are put. It is like spelling words. The three letters _t_, +_r_ and _a_ mean very different things according to whether they are put +together as _art_, _tar_ or _rat_. Or, to take a more apposite +illustration, every hostess knows that the success of her dinner depends +upon how she seats her guests around the table. So in the case of +aromatic compounds, a little difference in the seating arrangement +around the benzene ring changes the character. The two derivatives of +phenol, which we are now considering, have two substituting groups. One +is--O-H (called the hydroxyl group). The other is--CHO (called the +aldehyde group). If these are opposite (called the para position) we +have an odorless white solid. If they are side by side (called the ortho +position) we have an oil with the odor of meadowsweet. Treating the +odorless solid with methyl alcohol we get audepine (or anisic aldehyde) +which is the perfume of hawthorn blossoms. But treating the other of the +twin products, the fragrant oil, with dry acetic acid ("Perkin's +reaction") we get cumarin, which is the perfume part of the tonka or +tonquin beans that our forefathers used to carry in their snuff boxes. +One ounce of cumarin is equal to four pounds of tonka beans. It smells +sufficiently like vanilla to be used as a substitute for it in cheap +extracts. In perfumery it is known as "new mown hay." + +You may remember what I said on a former page about the career of +William Henry Perkin, the boy who loved chemistry better than eating, +and how he discovered the coal-tar dyes. Well, it is also to his +ingenious mind that we owe the starting of the coal-tar perfume business +which has had almost as important a development. Perkin made cumarin in +1868, but this, like the dye industry, escaped from English hands and +flew over the North Sea. Before the war Germany was exporting +$1,500,000 worth of synthetic perfumes a year. Part of these went to +France, where they were mixed and put up in fancy bottles with French +names and sold to Americans at fancy prices. + +The real vanilla flavor, vanillin, was made by Tiemann in 1874. At first +it sold for nearly $800 a pound, but now it may be had for $10. How +extensively it is now used in chocolate, ice cream, soda water, cakes +and the like we all know. It should be noted that cumarin and vanillin, +however they may be made, are not imitations, but identical with the +chief constituent of the tonka and vanilla beans and, of course, are +equally wholesome or harmless. But the nice palate can distinguish a +richer flavor in the natural extracts, for they contain small quantities +of other savory ingredients. + +A true perfume consists of a large number of odoriferous chemical +compounds mixed in such proportions as to produce a single harmonious +effect upon the sense of smell in a fine brand of perfume may be +compounded a dozen or twenty different ingredients and these, if they +are natural essences, are complex mixtures of a dozen or so distinct +substances. Perfumery is one of the fine arts. The perfumer, like the +orchestra leader, must know how to combine and coördinate his +instruments to produce a desired sensation. A Wagnerian opera requires +103 musicians. A Strauss opera requires 112. Now if the concert manager +wants to economize he will insist upon cutting down on the most +expensive musicians and dropping out some of the others, say, the +supernumerary violinists and the man who blows a single blast or tinkles +a triangle once in the course of the evening. Only the trained ear will +detect the difference and the manager can make more money. + +Suppose our mercenary impresario were unable to get into the concert +hall of his famous rival. He would then listen outside the window and +analyze the sound in this fashion: "Fifty per cent. of the sound is made +by the tuba, 20 per cent. by the bass drum, 15 per cent. by the 'cello +and 10 per cent. by the clarinet. There are some other instruments, but +they are not loud and I guess if we can leave them out nobody will know +the difference." So he makes up his orchestra out of these four alone +and many people do not know the difference. + +The cheap perfumer goes about it in the same way. He analyzes, for +instance, the otto or oil of roses which cost during the war $400 a +pound--if you could get it at any price--and he finds that the chief +ingredient is geraniol, costing only $5, and next is citronelol, costing +$20; then comes nerol and others. So he makes up a cheap brand of +perfumery out of three or four such compounds. But the genuine oil of +roses, like other natural essences, contains a dozen or more +constituents and to leave many of them out is like reducing an orchestra +to a few loud-sounding instruments or a painting to a three-color print. +A few years ago an attempt was made to make music electrically by +producing separately each kind of sound vibration contained in the +instruments imitated. Theoretically that seems easy, but practically the +tone was not satisfactory because the tones and overtones of a full +orchestra or even of a single violin are too numerous and complex to be +reproduced individually. So the synthetic perfumes have not driven out +the natural perfumes, but, on the contrary, have aided and stimulated +the growth of flowers for essences. The otto or attar of roses, favorite +of the Persian monarchs and romances, has in recent years come chiefly +from Bulgaria. But wars are not made with rosewater and the Bulgars for +the last five years have been engaged in other business than cultivating +their own gardens. The alembic or still was invented by the Arabian +alchemists for the purpose of obtaining the essential oil or attar of +roses. But distillation, even with the aid of steam, is not altogether +satisfactory. For instance, the distilled rose oil contains anywhere +from 10 to 74 per cent. of a paraffin wax (stearopten) that is odorless +and, on the other hand, phenyl-ethyl alcohol, which is an important +constituent of the scent of roses, is broken up in the process of +distillation. So the perfumer can improve on the natural or rather the +distilled oil by leaving out part of the paraffin and adding the missing +alcohol. Even the imported article taken direct from the still is not +always genuine, for the wily Bulgar sometimes "increases the yield" by +sprinkling his roses in the vat with synthetic geraniol just as the wily +Italian pours a barrel of American cottonseed oil over his olives in the +press. + +Another method of extracting the scent of flowers is by _enfleurage_, +which takes advantage of the tendency of fats to absorb odors. You know +how butter set beside fish in the ice box will get a fishy flavor. In +_enfleurage_ moist air is carried up a tower passing alternately over +trays of fresh flowers, say violets, and over glass plates covered with +a thin layer of lard. The perfumed lard may then be used as a pomade or +the perfume may be extracted by alcohol. + +But many sweet flowers do not readily yield an essential oil, so in such +oases we have to rely altogether upon more or less successful +substitutes. For instance, the perfumes sold under the names of +"heliotrope," "lily of the valley," "lilac," "cyclamen," "honeysuckle," +"sweet pea," "arbutus," "mayflower" and "magnolia" are not produced from +these flowers but are simply imitations made from other essences, +synthetic or natural. Among the "thousand flowers" that contribute to +the "Eau de Mille Fleurs" are the civet cat, the musk deer and the sperm +whale. Some of the published formulas for "Jockey Club" call for civet +or ambergris and those of "Lavender Water" for musk and civet. The less +said about the origin of these three animal perfumes the better. +Fortunately they are becoming too expensive to use and are being +displaced by synthetic products more agreeable to a refined imagination. +The musk deer may now be saved from extinction since we can make +tri-nitro-butyl-xylene from coal tar. This synthetic musk passes muster +to human nostrils, but a cat will turn up her nose at it. The synthetic +musk is not only much cheaper than the natural, but a dozen times as +strong, or let us say, goes a dozen times as far, for nobody wants it +any stronger. + +Such powerful scents as these are only pleasant when highly diluted, yet +they are, as we have seen, essential ingredients of the finest perfumes. +For instance, the natural oil of jasmine and other flowers contain +traces of indols and skatols which have most disgusting odors. Though +our olfactory organs cannot detect their presence yet we perceive their +absence so they have to be put into the artificial perfume. Just so a +brief but violent discord in a piece of music or a glaring color +contrast in a painting may be necessary to the harmony of the whole. + +It is absurd to object to "artificial" perfumes, for practically all +perfumes now sold are artificial in the sense of being compounded by the +art of the perfumer and whether the materials he uses are derived from +the flowers of yesteryear or of Carboniferous Era is nobody's business +but his. And he does not tell. The materials can be purchased in the +open market. Various recipes can be found in the books. But every famous +perfumer guards well the secret of his formulas and hands it as a legacy +to his posterity. The ancient Roman family of Frangipani has been made +immortal by one such hereditary recipe. The Farina family still claims +to have the exclusive knowledge of how to make Eau de Cologne. This +famous perfume was first compounded by an Italian, Giovanni Maria +Farina, who came to Cologne in 1709. It soon became fashionable and was +for a time the only scent allowed at some of the German courts. The +various published recipes contain from six to a dozen ingredients, +chiefly the oils of neroli, rosemary, bergamot, lemon and lavender +dissolved in very pure alcohol and allowed to age like wine. The +invention, in 1895, of artificial neroli (orange flowers) has improved +the product. + +French perfumery, like the German, had its origin in Italy, when +Catherine de' Medici came to Paris as the bride of Henri II. She +brought with her, among other artists, her perfumer, Sieur Toubarelli, +who established himself in the flowery land of Grasse. Here for four +hundred years the industry has remained rooted and the family formulas +have been handed down from generation to generation. In the city of +Grasse there were at the outbreak of the war fifty establishments making +perfumes. The French perfumer does not confine himself to a single +sense. He appeals as well to sight and sound and association. He adds to +the attractiveness of his creation by a quaintly shaped bottle, an +artistic box and an enticing name such as "Dans les Nues," "Le Coeur de +Jeannette," "Nuit de Chine," "Un Air Embaumé," "Le Vertige," "Bon Vieux +Temps," "L'Heure Bleue," "Nuit d'Amour," "Quelques Fleurs," "Djer-Kiss." + +The requirements of a successful scent are very strict. A perfume must +be lasting, but not strong. All its ingredients must continue to +evaporate in the same proportion, otherwise it will change odor and +deteriorate. Scents kill one another as colors do. The minutest trace of +some impurity or foreign odor may spoil the whole effect. To mix the +ingredients in a vessel of any metal but aluminum or even to filter +through a tin funnel is likely to impair the perfume. The odoriferous +compounds are very sensitive and unstable bodies, otherwise they would +have no effect upon the olfactory organ. The combination that would be +suitable for a toilet water would not be good for a talcum powder and +might spoil in a soap. Perfumery is used even in the "scentless" powders +and soaps. In fact it is now used more extensively, if less intensively, +than ever before in the history of the world. During the Unwashed Ages, +commonly called the Dark Ages, between the destruction of the Roman +baths and the construction of the modern bathroom, the art of the +perfumer, like all the fine arts, suffered an eclipse. "The odor of +sanctity" was in highest esteem and what that odor was may be imagined +from reading the lives of the saints. But in the course of centuries the +refinements of life began to seep back into Europe from the East by +means of the Arabs and Crusaders, and chemistry, then chiefly the art of +cosmetics, began to revive. When science, the greatest democratizing +agent on earth, got into action it elevated the poor to the ranks of +kings and priests in the delights of the palate and the nose. We should +not despise these delights, for the pleasure they confer is greater, in +amount at least, than that of the so-called higher senses. We eat three +times a day; some of us drink oftener; few of us visit the concert hall +or the art gallery as often as we do the dining room. Then, too, these +primitive senses have a stronger influence upon our emotional nature +than those acquired later in the course of evolution. As Kipling puts +it: + + Smells are surer than sounds or sights + To make your heart-strings crack. + + + + +VI + +CELLULOSE + + +Organic compounds, on which our life and living depend, consist chiefly +of four elements: carbon, hydrogen, oxygen and nitrogen. These compounds +are sometimes hard to analyze, but when once the chemist has ascertained +their constitution he can usually make them out of their elements--if he +wants to. He will not want to do it as a business unless it pays and it +will not pay unless the manufacturing process is cheaper than the +natural process. This depends primarily upon the cost of the crude +materials. What, then, is the market price of these four elements? +Oxygen and nitrogen are free as air, and as we have seen in the second +chapter, their direct combination by the electric spark is possible. +Hydrogen is free in the form of water but expensive to extricate by +means of the electric current. But we need more carbon than anything +else and where shall we get that? Bits of crystallized carbon can be +picked up in South Africa and elsewhere, but those who can afford to buy +them prefer to wear them rather than use them in making synthetic food. +Graphite is rare and hard to melt. We must then have recourse to the +compounds of carbon. The simplest of these, carbon dioxide, exists in +the air but only four parts in ten thousand by volume. To extract the +carbon and get it into combination with the other elements would be a +difficult and expensive process. Here, then, we must call in cheap +labor, the cheapest of all laborers, the plants. Pine trees on the +highlands and cotton plants on the lowlands keep their green traps set +all the day long and with the captured carbon dioxide build up +cellulose. If, then, man wants free carbon he can best get it by +charring wood in a kiln or digging up that which has been charred in +nature's kiln during the Carboniferous Era. But there is no reason why +he should want to go back to elemental carbon when he can have it +already combined with hydrogen in the remains of modern or fossil +vegetation. The synthetic products on which modern chemistry prides +itself, such as vanillin, camphor and rubber, are not built up out of +their elements, C, H and O, although they might be as a laboratory +stunt. Instead of that the raw material of the organic chemist is +chiefly cellulose, or the products of its recent or remote destructive +distillation, tar and oil. + +It is unnecessary to tell the reader what cellulose is since he now +holds a specimen of it in his hand, pretty pure cellulose except for the +sizing and the specks of carbon that mar the whiteness of its surface. +This utilization of cellulose is the chief cause of the difference +between the modern world and the ancient, for what is called the +invention of printing is essentially the inventing of paper. The Romans +made type to stamp their coins and lead pipes with and if they had had +paper to print upon the world might have escaped the Dark Ages. But the +clay tablets of the Babylonians were cumbersome; the wax tablets of the +Greeks were perishable; the papyrus of the Egyptians was fragile; +parchment was expensive and penning was slow, so it was not until +literature was put on a paper basis that democratic education became +possible. At the present time sheepskin is only used for diplomas, +treaties and other antiquated documents. And even if your diploma is +written in Latin it is likely to be made of sulfated cellulose. + +The textile industry has followed the same law of development that I +have indicated in the other industries. Here again we find the three +stages of progress, (1) utilization of natural products, (2) cultivation +of natural products, (3) manufacture of artificial products. The +ancients were dependent upon plants, animals and insects for their +fibers. China used silk, Greece and Rome used wool, Egypt used flax and +India used cotton. In the course of cultivation for three thousand years +the animal and vegetable fibers were lengthened and strengthened and +cheapened. But at last man has risen to the level of the worm and can +spin threads to suit himself. He can now rival the wasp in the making of +paper. He is no longer dependent upon the flax and the cotton plant, but +grinds up trees to get his cellulose. A New York newspaper uses up +nearly 2000 acres of forest a year. The United States grinds up about +five million cords of wood a year in the manufacture of pulp for paper +and other purposes. + +In making "mechanical pulp" the blocks of wood, mostly spruce and +hemlock, are simply pressed sidewise of the grain against wet +grindstones. But in wood fiber the cellulose is in part combined with +lignin, which is worse than useless. To break up the ligno-cellulose +combine chemicals are used. The logs for this are not ground fine, but +cut up by disk chippers. The chips are digested for several hours under +heat and pressure with acid or alkali. There are three processes in +vogue. In the most common process the reagent is calcium sulfite, made +by passing sulfur fumes (SO_{2}) into lime water. In another process a +solution of caustic of soda is used to disintegrate the wood. The third, +known as the "sulfate" process, should rather be called the sulfide +process since the active agent is an alkaline solution of sodium sulfide +made by roasting sodium sulfate with the carbonaceous matter extracted +from the wood. This sulfate process, though the most recent of the +three, is being increasingly employed in this country, for by means of +it the resinous pine wood of the South can be worked up and the final +product, known as kraft paper because it is strong, is used for +wrapping. + +But whatever the process we get nearly pure cellulose which, as you can +see by examining this page under a microscope, consists of a tangled web +of thin white fibers, the remains of the original cell walls. Owing to +the severe treatment it has undergone wood pulp paper does not last so +long as the linen rag paper used by our ancestors. The pages of the +newspapers, magazines and books printed nowadays are likely to become +brown and brittle in a few years, no great loss for the most part since +they have served their purpose, though it is a pity that a few copies of +the worst of them could not be printed on permanent paper for +preservation in libraries so that future generations could congratulate +themselves on their progress in civilization. + +But in our absorption in the printed page we must not forget the other +uses of paper. The paper clothing, so often prophesied, has not yet +arrived. Even paper collars have gone out of fashion--if they ever were +in. In Germany during the war paper was used for socks, shirts and shoes +as well as handkerchiefs and napkins but it could not stand wear and +washing. Our sanitary engineers have set us to drinking out of +sharp-edged paper cups and we blot our faces instead of wiping them. +Twine is spun of paper and furniture made of the twine, a rival of +rattan. Cloth and matting woven of paper yarn are being used for burlap +and grass in the making of bags and suitcases. + +Here, however, we are not so much interested in manufactures of +cellulose itself, that is, wood, paper and cotton, as we are in its +chemical derivatives. Cellulose, as we can see from the symbol, +C_{6}H_{10}O_{5}, is composed of the three elements of carbon, hydrogen +and oxygen. These are present in the same proportion as in starch +(C_{6}H_{10}O_{5}), while glucose or grape sugar (C_{6}H_{12}O_{6}) has +one molecule of water more. But glucose is soluble in cold water and +starch is soluble in hot, while cellulose is soluble in neither. +Consequently cellulose cannot serve us for food, although some of the +vegetarian animals, notably the goat, have a digestive apparatus that +can handle it. In Finland and Germany birch wood pulp and straw were +used not only as an ingredient of cattle food but also put into war +bread. It is not likely, however, that the human stomach even under the +pressure of famine is able to get much nutriment out of sawdust. But by +digesting with dilute acid sawdust can be transformed into sugars and +these by fermentation into alcohol, so it would be possible for a man +after he has read his morning paper to get drunk on it. + +If the cellulose, instead of being digested a long time in dilute acid, +is dipped into a solution of sulfuric acid (50 to 80 per cent.) and then +washed and dried it acquires a hard, tough and translucent coating that +makes it water-proof and grease-proof. This is the "parchment paper" +that has largely replaced sheepskin. Strong alkali has a similar effect +to strong acid. In 1844 John Mercer, a Lancashire calico printer, +discovered that by passing cotton cloth or yarn through a cold 30 per +cent. solution of caustic soda the fiber is shortened and strengthened. +For over forty years little attention was paid to this discovery, but +when it was found that if the material was stretched so that it could +not shrink on drying the twisted ribbons of the cotton fiber were +changed into smooth-walled cylinders like silk, the process came into +general use and nowadays much that passes for silk is "mercerized" +cotton. + +Another step was taken when Cross of London discovered that when the +mercerized cotton was treated with carbon disulfide it was dissolved to +a yellow liquid. This liquid contains the cellulose in solution as a +cellulose xanthate and on acidifying or heating the cellulose is +recovered in a hydrated form. If this yellow solution of cellulose is +squirted out of tubes through extremely minute holes into acidulated +water, each tiny stream becomes instantly solidified into a silky thread +which may be spun and woven like that ejected from the spinneret of the +silkworm. The origin of natural silk, if we think about it, rather +detracts from the pleasure of wearing it, and if "he who needlessly +sets foot upon a worm" is to be avoided as a friend we must hope that +the advance of the artificial silk industry will be rapid enough to +relieve us of the necessity of boiling thousands of baby worms in their +cradles whenever we want silk stockings. + + On a plain rush hurdle a silkworm lay + When a proud young princess came that way. + The haughty daughter of a lordly king + Threw a sidelong glance at the humble thing, + Little thinking she walked in pride + In the winding sheet where the silkworm died. + +But so far we have not reached a stage where we can altogether dispense +with the services of the silkworm. The viscose threads made by the +process look as well as silk, but they are not so strong, especially +when wet. + +Besides the viscose method there are several other methods of getting +cellulose into solution so that artificial fibers may be made from it. A +strong solution of zinc chloride will serve and this process used to be +employed for making the threads to be charred into carbon filaments for +incandescent bulbs. Cellulose is also soluble in an ammoniacal solution +of copper hydroxide. The liquid thus formed is squirted through a fine +nozzle into a precipitating solution of caustic soda and glucose, which +brings back the cellulose to its original form. + +In the chapter on explosives I explained how cellulose treated with +nitric acid in the presence of sulfuric acid was nitrated. The cellulose +molecule having three hydroxyl (--OH) groups, can take up one, two or +three nitrate groups (--ONO_{2}). The higher nitrates are known as +guncotton and form the basis of modern dynamite and smokeless powder. +The lower nitrates, known as pyroxylin, are less explosive, although +still very inflammable. All these nitrates are, like the original +cellulose, insoluble in water, but unlike the original cellulose, +soluble in a mixture of ether and alcohol. The solution is called +collodion and is now in common use to spread a new skin over a wound. +The great war might be traced back to Nobel's cut finger. Alfred Nobel +was a Swedish chemist--and a pacifist. One day while working in the +laboratory he cut his finger, as chemists are apt to do, and, again as +chemists are apt to do, he dissolved some guncotton in ether-alcohol and +swabbed it on the wound. At this point, however, his conduct diverges +from the ordinary, for instead of standing idle, impatiently waving his +hand in the air to dry the film as most people, including chemists, are +apt to do, he put his mind on it and it occurred to him that this sticky +stuff, slowly hardening to an elastic mass, might be just the thing he +was hunting as an absorbent and solidifier of nitroglycerin. So instead +of throwing away the extra collodion that he had made he mixed it with +nitroglycerin and found that it set to a jelly. The "blasting gelatin" +thus discovered proved to be so insensitive to shock that it could be +safely transported or fired from a cannon. This was the first of the +high explosives that have been the chief factor in modern warfare. + +But on the whole, collodion has healed more wounds than it has caused +besides being of infinite service to mankind otherwise. It has made +modern photography possible, for the film we use in the camera and +moving picture projector consists of a gelatin coating on a pyroxylin +backing. If collodion is forced through fine glass tubes instead of +through a slit, it comes out a thread instead of a film. If the +collodion jet is run into a vat of cold water the ether and alcohol +dissolve; if it is run into a chamber of warm air they evaporate. The +thread of nitrated cellulose may be rendered less inflammable by taking +out the nitrate groups by treatment with ammonium or calcium sulfide. +This restores the original cellulose, but now it is an endless thread of +any desired thickness, whereas the native fiber was in size and length +adapted to the needs of the cottonseed instead of the needs of man. The +old motto, "If you want a thing done the way you want it you must do it +yourself," explains why the chemist has been called in to supplement the +work of nature in catering to human wants. + +Instead of nitric acid we may use strong acetic acid to dissolve the +cotton. The resulting cellulose acetates are less inflammable than the +nitrates, but they are more brittle and more expensive. Motion picture +films made from them can be used in any hall without the necessity of +imprisoning the operator in a fire-proof box where if anything happens +he can burn up all by himself without disturbing the audience. The +cellulose acetates are being used for auto goggles and gas masks as well +as for windows in leather curtains and transparent coverings for index +cards. A new use that has lately become important is the varnishing of +aeroplane wings, as it does not readily absorb water or catch fire and +makes the cloth taut and air-tight. Aeroplane wings can be made of +cellulose acetate sheets as transparent as those of a dragon-fly and not +easy to see against the sky. + +The nitrates, sulfates and acetates are the salts or esters of the +respective acids, but recently true ethers or oxides of cellulose have +been prepared that may prove still better since they contain no acid +radicle and are neutral and stable. + +These are in brief the chief processes for making what is commonly but +quite improperly called "artificial silk." They are not the same +substance as silkworm silk and ought not to be--though they sometimes +are--sold as such. They are none of them as strong as the silk fiber +when wet, although if I should venture to say which of the various makes +weakens the most on wetting I should get myself into trouble. I will +only say that if you have a grudge against some fisherman give him a fly +line of artificial silk, 'most any kind. + +The nitrate process was discovered by Count Hilaire de Chardonnet while +he was at the Polytechnic School of Paris, and he devoted his life and +his fortune trying to perfect it. Samples of the artificial silk were +exhibited at the Paris Exposition in 1889 and two years later he started +a factory at Basançon. In 1892, Cross and Bevan, English chemists, +discovered the viscose or xanthate process, and later the acetate +process. But although all four of these processes were invented +in France and England, Germany reaped most benefit from the new +industry, which was bringing into that country $6,000,000 a year +before the war. The largest producer in the world was the Vereinigte +Glanzstoff-Fabriken of Elberfeld, which was paying annual dividends of +34 per cent. in 1914. + +The raw materials, as may be seen, are cheap and abundant, merely +cellulose, salt, sulfur, carbon, air and water. Any kind of cellulose +can be used, cotton waste, rags, paper, or even wood pulp. The processes +are various, the names of the products are numerous and the uses are +innumerable. Even the most inattentive must have noticed the widespread +employment of these new forms of cellulose. We can buy from a street +barrow for fifteen cents near-silk neckties that look as well as those +sold for seventy-five. As for wear--well, they all of them wear till +after we get tired of wearing them. Paper "vulcanized" by being run +through a 30 per cent. solution of zinc chloride and subjected to +hydraulic pressure comes out hard and horny and may be used for trunks +and suit cases. Viscose tubes for sausage containers are more sanitary +and appetizing than the customary casings. Viscose replaces ramie or +cotton in the Welsbach gas mantles. Viscose film, transparent and a +thousandth of an inch thick (cellophane), serves for candy wrappers. +Cellulose acetate cylinders spun out of larger orifices than silk are +trying--not very successfully as yet--to compete with hog's bristles and +horsehair. Stir powdered metals into the cellulose solution and you have +the Bayko yarn. Bayko (from the manufacturers, Farbenfabriken vorm. +Friedr. Bayer and Company) is one of those telescoped names like Socony, +Nylic, Fominco, Alco, Ropeco, Ripans, Penn-Yan, Anzac, Dagor, Dora and +Cadets, which will be the despair of future philologers. + +[Illustration: A PAPER MILL IN ACTION + +This photograph was taken in the barking room of the big pulp mill of +the Great Northern Paper Company at Millinocket, Maine] + +[Illustration: CELLULOSE FROM WOOD PULP + +This is now made into a large variety of useful articles of which a few +examples are here pictured] + +Soluble cellulose may enable us in time to dispense with the weaver as +well as the silkworm. It may by one operation give us fabrics instead of +threads. A machine has been invented for manufacturing net and lace, the +liquid material being poured on one side of a roller and the fabric +being reeled off on the other side. The process seems capable of +indefinite extension and application to various sorts of woven, knit and +reticulated goods. The raw material is cotton waste and the finished +fabric is a good substitute for silk. As in the process of making +artificial silk the cellulose is dissolved in a cupro-ammoniacal +solution, but instead of being forced out through minute openings to +form threads, as in that process, the paste is allowed to flow upon a +revolving cylinder which is engraved with the pattern of the desired +textile. A scraper removes the excess and the turning of the cylinder +brings the paste in the engraved lines down into a bath which solidifies +it. + +Tulle or net is now what is chiefly being turned out, but the engraved +design may be as elaborate and artistic as desired, and various +materials can be used. Since the threads wherever they cross are united, +the fabric is naturally stronger than the ordinary. It is all of a piece +and not composed of parts. In short, we seem to be on the eve of a +revolution in textiles that is the same as that taking place in building +materials. Our concrete structures, however great, are all one stone. +They are not built up out of blocks, but cast as a whole. + +Lace has always been the aristocrat among textiles. It has maintained +its exclusiveness hitherto by being based upon hand labor. In no other +way could one get so much painful, patient toil put into such a light +and portable form. A filmy thing twined about a neck or dropping from a +wrist represented years of work by poor peasant girls or pallid, unpaid +nuns. A visit to a lace factory, even to the public rooms where the +wornout women were not to be seen, is enough to make one resolve never +to purchase any such thing made by hand again. But our good resolutions +do not last long and in time we forget the strained eyes and bowed +backs, or, what is worse, value our bit of lace all the more because it +means that some poor woman has put her life and health into it, netting +and weaving, purling and knotting, twining and twisting, throwing and +drawing, thread by thread, day after day, until her eyes can no longer +see and her fingers have become stiffened. + +But man is not naturally cruel. He does not really enjoy being a slave +driver, either of human or animal slaves, although he can be hardened to +it with shocking ease if there seems no other way of getting what he +wants. So he usually welcomes that Great Liberator, the Machine. He +prefers to drive the tireless engine than to whip the straining horses. +He had rather see the farmer riding at ease in a mowing machine than +bending his back over a scythe. + +The Machine is not only the Great Liberator, it is the Great Leveler +also. It is the most powerful of the forces for democracy. An +aristocracy can hardly be maintained except by distinction in dress, and +distinction in dress can only be maintained by sumptuary laws or +costliness. Sumptuary laws are unconstitutional in this country, hence +the stress laid upon costliness. But machinery tends to bring styles +and fabrics within the reach of all. The shopgirl is almost as well +dressed on the street as her rich customer. The man who buys ready-made +clothing is only a few weeks behind the vanguard of the fashion. There +is often no difference perceptible to the ordinary eye between cheap and +high-priced clothing once the price tag is off. Jewels as a portable +form of concentrated costliness have been in favor from the earliest +ages, but now they are losing their factitious value through the advance +of invention. Rubies of unprecedented size, not imitation, but genuine +rubies, can now be manufactured at reasonable rates. And now we may hope +that lace may soon be within the reach of all, not merely lace of the +established forms, but new and more varied and intricate and beautiful +designs, such as the imagination has been able to conceive, but the hand +cannot execute. + +Dissolving nitrocellulose in ether and alcohol we get the collodion +varnish that we are all familiar with since we have used it on our cut +fingers. Spread it on cloth instead of your skin and it makes a very +good leather substitute. As we all know to our cost the number of +animals to be skinned has not increased so rapidly in recent years as +the number of feet to be shod. After having gone barefoot for a million +years or so the majority of mankind have decided to wear shoes and this +change in fashion comes at a time, roughly speaking, when pasture land +is getting scarce. Also there are books to be bound and other new things +to be done for which leather is needed. The war has intensified the +stringency; so has feminine fashion. The conventions require that the +shoe-tops extend nearly to skirt-bottom and this means that an inch or +so must be added to the shoe-top every year. Consequent to this rise in +leather we have to pay as much for one shoe as we used to pay for a +pair. + +Here, then, is a chance for Necessity to exercise her maternal function. +And she has responded nobly. A progeny of new substances have been +brought forth and, what is most encouraging to see, they are no longer +trying to worm their way into favor as surreptitious surrogates under +the names of "leatheret," "leatherine," "leatheroid" and +"leather-this-or-that" but come out boldly under names of their own +coinage and declare themselves not an imitation, not even a substitute, +but "better than leather." This policy has had the curious result of +compelling the cowhide men to take full pages in the magazines to call +attention to the forgotten virtues of good old-fashioned sole-leather! +There are now upon the market synthetic shoes that a vegetarian could +wear with a clear conscience. The soles are made of some rubber +composition; the uppers of cellulose fabric (canvas) coated with a +cellulose solution such as I have described. + +Each firm keeps its own process for such substance a dead secret, but +without prying into these we can learn enough to satisfy our legitimate +curiosity. The first of the artificial fabrics was the old-fashioned and +still indispensable oil-cloth, that is canvas painted or printed with +linseed oil carrying the desired pigments. Linseed oil belongs to the +class of compounds that the chemist calls "unsaturated" and the +psychologist would call "unsatisfied." They take up oxygen from the air +and become solid, hence are called the "drying oils," although this +does not mean that they lose water, for they have not any to lose. +Later, ground cork was mixed with the linseed oil and then it went by +its Latin name, "linoleum." + +The next step was to cut loose altogether from the natural oils and use +for the varnish a solution of some of the cellulose esters, usually the +nitrate (pyroxylin or guncotton), more rarely the acetate. As a solvent +the ether-alcohol mixture forming collodion was, as we have seen, the +first to be employed, but now various other solvents are in use, among +them castor oil, methyl alcohol, acetone, and the acetates of amyl or +ethyl. Some of these will be recognized as belonging to the fruit +essences that we considered in Chapter V, and doubtless most of us have +perceived an odor as of over-ripe pears, bananas or apples mysteriously +emanating from a newly lacquered radiator. With powdered bronze, +imitation gold, aluminum or something of the kind a metallic finish can +be put on any surface. + +Canvas coated or impregnated with such soluble cellulose gives us new +flexible and durable fabrics that have other advantages over leather +besides being cheaper and more abundant. Without such material for +curtains and cushions the automobile business would have been sorely +hampered. It promises to provide us with a book binding that will not +crumble to powder in the course of twenty years. Linen collars may be +water-proofed and possibly Dame Fashion--being a fickle lady--may some +day relent and let us wear such sanitary and economical neckwear. For +shoes, purses, belts and the like the cellulose varnish or veneer is +usually colored and stamped to resemble the grain of any kind of +leather desired, even snake or alligator. + +If instead of dissolving the cellulose nitrate and spreading it on +fabric we combine it with camphor we get celluloid, a plastic solid +capable of innumerable applications. But that is another story and must +be reserved for the next chapter. + +But before leaving the subject of cellulose proper I must refer back +again to its chief source, wood. We inherited from the Indians a +well-wooded continent. But the pioneer carried an ax on his shoulder and +began using it immediately. For three hundred years the trees have been +cut down faster than they could grow, first to clear the land, next for +fuel, then for lumber and lastly for paper. Consequently we are within +sight of a shortage of wood as we are of coal and oil. But the coal and +oil are irrecoverable while the wood may be regrown, though it would +require another three hundred years and more to grow some of the trees +we have cut down. For fuel a pound of coal is about equal to two pounds +of wood, and a pound of gasoline to three pounds of wood in heating +value, so there would be a great loss in efficiency and economy if the +world had to go back to a wood basis. But when that time shall come, as, +of course, it must come some time, the wood will doubtless not be burned +in its natural state but will be converted into hydrogen and carbon +monoxide in a gas producer or will be distilled in closed ovens giving +charcoal and gas and saving the by-products, the tar and acid liquors. +As it is now the lumberman wastes two-thirds of every tree he cuts down. +The rest is left in the forest as stump and tops or thrown out at the +mill as sawdust and slabs. The slabs and other scraps may be used as +fuel or worked up into small wood articles like laths and clothes-pins. +The sawdust is burned or left to rot. But it is possible, although it +may not be profitable, to save all this waste. + +In a former chapter I showed the advantages of the introduction of +by-product coke-ovens. The same principle applies to wood as to coal. If +a cord of wood (128 cubic feet) is subjected to a process of destructive +distillation it yields about 50 bushels of charcoal, 11,500 cubic feet +of gas, 25 gallons of tar, 10 gallons of crude wood alcohol and 200 +pounds of crude acetate of lime. Resinous woods such as pine and fir +distilled with steam give turpentine and rosin. The acetate of lime +gives acetic acid and acetone. The wood (methyl) alcohol is almost as +useful as grain (ethyl) alcohol in arts and industry and has the +advantage of killing off those who drink it promptly instead of slowly. + +The chemist is an economical soul. He is never content until he has +converted every kind of waste product into some kind of profitable +by-product. He now has his glittering eye fixed upon the mountains of +sawdust that pile up about the lumber mills. He also has a notion that +he can beat lumber for some purposes. + + + + +VII + +SYNTHETIC PLASTICS + + +In the last chapter I told how Alfred Nobel cut his finger and, daubing +it over with collodion, was led to the discovery of high explosive, +dynamite. I remarked that the first part of this process--the hurting +and the healing of the finger--might happen to anybody but not everybody +would be led to discovery thereby. That is true enough, but we must not +think that the Swedish chemist was the only observant man in the world. +About this same time a young man in Albany, named John Wesley Hyatt, got +a sore finger and resorted to the same remedy and was led to as great a +discovery. His father was a blacksmith and his education was confined to +what he could get at the seminary of Eddytown, New York, before he was +sixteen. At that age he set out for the West to make his fortune. He +made it, but after a long, hard struggle. His trade of typesetter gave +him a living in Illinois, New York or wherever he wanted to go, but he +was not content with his wages or his hours. However, he did not strike +to reduce his hours or increase his wages. On the contrary, he increased +his working time and used it to increase his income. He spent his nights +and Sundays in making billiard balls, not at all the sort of thing you +would expect of a young man of his Christian name. But working with +billiard balls is more profitable than playing with them--though that +is not the sort of thing you would expect a man of my surname to say. +Hyatt had seen in the papers an offer of a prize of $10,000 for the +discovery of a satisfactory substitute for ivory in the making of +billiard balls and he set out to get that prize. I don't know whether he +ever got it or not, but I have in my hand a newly published circular +announcing that Mr. Hyatt has now perfected a process for making +billiard balls "better than ivory." Meantime he has turned out several +hundred other inventions, many of them much more useful and profitable, +but I imagine that he takes less satisfaction in any of them than he +does in having solved the problem that he undertook fifty years ago. + +The reason for the prize was that the game on the billiard table was +getting more popular and the game in the African jungle was getting +scarcer, especially elephants having tusks more than 2-7/16 inches in +diameter. The raising of elephants is not an industry that promises as +quick returns as raising chickens or Belgian hares. To make a ball +having exactly the weight, color and resiliency to which billiard +players have become accustomed seemed an impossibility. Hyatt tried +compressed wood, but while he did not succeed in making billiard balls +he did build up a profitable business in stamped checkers and dominoes. + +Setting type in the way they did it in the sixties was hard on the +hands. And if the skin got worn thin or broken the dirty lead type were +liable to infect the fingers. One day in 1863 Hyatt, finding his fingers +were getting raw, went to the cupboard where was kept the "liquid +cuticle" used by the printers. But when he got there he found it was +bare, for the vial had tipped over--you know how easily they tip +over--and the collodion had run out and solidified on the shelf. +Possibly Hyatt was annoyed, but if so he did not waste time raging +around the office to find out who tipped over that bottle. Instead he +pulled off from the wood a bit of the dried film as big as his thumb +nail and examined it with that "'satiable curtiosity," as Kipling calls +it, which is characteristic of the born inventor. He found it tough and +elastic and it occurred to him that it might be worth $10,000. It turned +out to be worth many times that. + +Collodion, as I have explained in previous chapters, is a solution in +ether and alcohol of guncotton (otherwise known as pyroxylin or +nitrocellulose), which is made by the action of nitric acid on cotton. +Hyatt tried mixing the collodion with ivory powder, also using it to +cover balls of the necessary weight and solidity, but they did not work +very well and besides were explosive. A Colorado saloon keeper wrote in +to complain that one of the billiard players had touched a ball with a +lighted cigar, which set it off and every man in the room had drawn his +gun. + +The trouble with the dissolved guncotton was that it could not be +molded. It did not swell up and set; it merely dried up and shrunk. When +the solvent evaporated it left a wrinkled, shriveled, horny film, +satisfactory to the surgeon but not to the man who wanted to make balls +and hairpins and knife handles out of it. In England Alexander Parkes +began working on the problem in 1855 and stuck to it for ten years +before he, or rather his backers, gave up. He tried mixing in various +things to stiffen up the pyroxylin. Of these, camphor, which he tried in +1865, worked the best, but since he used castor oil to soften the mass +articles made of "parkesine" did not hold up in all weathers. + +Another Englishman, Daniel Spill, an associate of Parkes, took up the +problem where he had dropped it and turned out a better product, +"xylonite," though still sticking to the idea that castor oil was +necessary to get the two solids, the guncotton and the camphor, +together. + +But Hyatt, hearing that camphor could be used and not knowing enough +about what others had done to follow their false trails, simply mixed +his camphor and guncotton together without any solvent and put the +mixture in a hot press. The two solids dissolved one another and when +the press was opened there was a clear, solid, homogeneous block +of--what he named--"celluloid." The problem was solved and in the +simplest imaginable way. Tissue paper, that is, cellulose, is treated +with nitric acid in the presence of sulfuric acid. The nitration is not +carried so far as to produce the guncotton used in explosives but only +far enough to make a soluble nitrocellulose or pyroxylin. This is pulped +and mixed with half the quantity of camphor, pressed into cakes and +dried. If this mixture is put into steam-heated molds and subjected to +hydraulic pressure it takes any desired form. The process remains +essentially the same as was worked out by the Hyatt brothers in the +factory they set up in Newark in 1872 and some of their original +machines are still in use. But this protean plastic takes innumerable +forms and almost as many names. Each factory has its own secrets and +lays claim to peculiar merits. The fundamental product itself is not +patented, so trade names are copyrighted to protect the product. I have +already mentioned three, "parkesine," "xylonite" and "celluloid," and I +may add, without exhausting the list of species belonging to this genus, +"viscoloid," "lithoxyl," "fiberloid," "coraline," "eburite," +"pulveroid," "ivorine," "pergamoid," "duroid," "ivortus," "crystalloid," +"transparene," "litnoid," "petroid," "pasbosene," "cellonite" and +"pyralin." + +Celluloid can be given any color or colors by mixing in aniline dyes or +metallic pigments. The color may be confined to the surface or to the +interior or pervade the whole. If the nitrated tissue paper is bleached +the celluloid is transparent or colorless. In that case it is necessary +to add an antacid such as urea to prevent its getting yellow or opaque. +To make it opaque and less inflammable oxides or chlorides of zinc, +aluminum, magnesium, etc., are mixed in. + +Without going into the question of their variations and relative merits +we may consider the advantages of the pyroxylin plastics in general. +Here we have a new substance, the product of the creative genius of man, +and therefore adaptable to his needs. It is hard but light, tough but +elastic, easily made and tolerably cheap. Heated to the boiling point of +water it becomes soft and flexible. It can be turned, carved, ground, +polished, bent, pressed, stamped, molded or blown. To make a block of +any desired size simply pile up the sheets and put them in a hot press. +To get sheets of any desired thickness, simply shave them off the block. +To make a tube of any desired size, shape or thickness squirt out the +mixture through a ring-shaped hole or roll the sheets around a hot bar. +Cut the tube into sections and you have rings to be shaped and stamped +into box bodies or napkin rings. Print words or pictures on a celluloid +sheet, put a thin transparent sheet over it and weld them together, then +you have something like the horn book of our ancestors, but better. + +Nowadays such things as celluloid and pyralin can be sold under their +own name, but in the early days the artificial plastics, like every new +thing, had to resort to _camouflage_, a very humiliating expedient since +in some cases they were better than the material they were forced to +imitate. Tortoise shell, for instance, cracks, splits and twists, but a +"tortoise shell" comb of celluloid looks as well and lasts better. Horn +articles are limited to size of the ceratinous appendages that can be +borne on the animal's head, but an imitation of horn can be made of any +thickness by wrapping celluloid sheets about a cone. Ivory, which also +has a laminated structure, may be imitated by rolling together alternate +white opaque and colorless translucent sheets. Some of the sheets are +wrinkled in order to produce the knots and irregularities of the grain +of natural ivory. Man's chief difficulty in all such work is to imitate +the imperfections of nature. His whites are too white, his surfaces are +too smooth, his shapes are too regular, his products are too pure. + +The precious red coral of the Mediterranean can be perfectly imitated by +taking a cast of a coral branch and filling in the mold with celluloid +of the same color and hardness. The clear luster of amber, the dead +black of ebony, the cloudiness of onyx, the opalescence of alabaster, +the glow of carnelian--once confined to the selfish enjoyment of the +rich--are now within the reach of every one, thanks to this chameleon +material. Mosaics may be multiplied indefinitely by laying together +sheets and sticks of celluloid, suitably cut and colored to make up the +picture, fusing the mass, and then shaving off thin layers from the end. +That _chef d'oeuvre_ of the Venetian glass makers, the Battle of Isus, +from the House of the Faun in Pompeii, can be reproduced as fast as the +machine can shave them off the block. And the tesserae do not fall out +like those you bought on the Rialto. + +The process thus does for mosaics, ivory and coral what printing does +for pictures. It is a mechanical multiplier and only by such means can +we ever attain to a state of democratic luxury. The product, in cases +where the imitation is accurate, is equally valuable except to those who +delight in thinking that coral insects, Italian craftsmen and elephants +have been laboring for years to put a trinket into their hands. The Lord +may be trusted to deal with such selfish souls according to their +deserts. + +But it is very low praise for a synthetic product that it can pass +itself off, more or less acceptably, as a natural product. If that is +all we could do without it. It must be an improvement in some respects +on anything to be found in nature or it does not represent a real +advance. So celluloid and its congeners are not confined to the shapes +of shell and coral and crystal, or to the grain of ivory and wood and +horn, the colors of amber and amethyst and lapis lazuli, but can be +given forms and textures and tints that were never known before 1869. + +Let me see now, have I mentioned all the uses of celluloid? Oh, no, +there are handles for canes, umbrellas, mirrors and brushes, knives, +whistles, toys, blown animals, card cases, chains, charms, brooches, +badges, bracelets, rings, book bindings, hairpins, campaign buttons, +cuff and collar buttons, cuffs, collars and dickies, tags, cups, knobs, +paper cutters, picture frames, chessmen, pool balls, ping pong balls, +piano keys, dental plates, masks for disfigured faces, penholders, +eyeglass frames, goggles, playing cards--and you can carry on the list +as far as you like. + +Celluloid has its disadvantages. You may mold, you may color the stuff +as you will, the scent of the camphor will cling around it still. This +is not usually objectionable except where the celluloid is trying to +pass itself off for something else, in which case it deserves no +sympathy. It is attacked and dissolved by hot acids and alkalies. It +softens up when heated, which is handy in shaping it though not so +desirable afterward. But the worst of its failings is its +combustibility. It is not explosive, but it takes fire from a flame and +burns furiously with clouds of black smoke. + +But celluloid is only one of many plastic substances that have been +introduced to the present generation. A new and important group of them +is now being opened up, the so-called "condensation products." If you +will take down any old volume of chemical research you will find +occasionally words to this effect: "The reaction resulted in nothing but +an insoluble resin which was not further investigated." Such a passage +would be marked with a tear if chemists were given to crying over their +failures. For it is the epitaph of a buried hope. It likely meant the +loss of months of labor. The reason the chemist did not do anything +further with the gummy stuff that stuck up his test tube was because he +did not know what to do with it. It could not be dissolved, it could not +be crystallized, it could not be distilled, therefore it could not be +purified, analyzed and identified. + +What had happened was in most cases this. The molecule of the compound +that the chemist was trying to make had combined with others of its kind +to form a molecule too big to be managed by such means. Financiers call +the process a "merger." Chemists call it "polymerization." The resin was +a molecular trust, indissoluble, uncontrollable and contaminating +everything it touched. + +But chemists--like governments--have learned wisdom in recent years. +They have not yet discovered in all cases how to undo the process of +polymerization, or, if you prefer the financial phrase, how to +unscramble the eggs. But they have found that these molecular mergers +are very useful things in their way. For instance there is a liquid +known as isoprene (C_{5}H_{8}). This on heating or standing turns into a +gum, that is nothing less than rubber, which is some multiple of +C_{5}H_{8}. + +For another instance there is formaldehyde, an acrid smelling gas, used +as a disinfectant. This has the simplest possible formula for a +carbohydrate, CH_{2}O. But in the leaf of a plant this molecule +multiplies itself by six and turns into a sweet solid glucose +(C_{6}H_{12}O_{6}), or with the loss of water into starch +(C_{6}H_{10}O_{5}) or cellulose (C_{6}H_{10}O_{5}). + +But formaldehyde is so insatiate that it not only combines with itself +but seizes upon other substances, particularly those having an +acquisitive nature like its own. Such a substance is carbolic acid +(phenol) which, as we all know, is used as a disinfectant like +formaldehyde because it, too, has the power of attacking decomposable +organic matter. Now Prof. Adolf von Baeyer discovered in 1872 that when +phenol and formaldehyde were brought into contact they seized upon one +another and formed a combine of unusual tenacity, that is, a resin. But +as I have said, chemists in those days were shy of resins. Kleeberg in +1891 tried to make something out of it and W.H. Story in 1895 went so +far as to name the product "resinite," but nothing came of it until 1909 +when L.H. Baekeland undertook a serious and systematic study of this +reaction in New York. Baekeland was a Belgian chemist, born at Ghent in +1863 and professor at Bruges. While a student at Ghent he took up +photography as a hobby and began to work on the problem of doing away +with the dark-room by producing a printing paper that could be developed +under ordinary light. When he came over to America in 1889 he brought +his idea with him and four years later turned out "Velox," with which +doubtless the reader is familiar. Velox was never patented because, as +Dr. Baekeland explained in his speech of acceptance of the Perkin medal +from the chemists of America, lawsuits are too expensive. Manufacturers +seem to be coming generally to the opinion that a synthetic name +copyrighted as a trademark affords better protection than a patent. + +Later Dr. Baekeland turned his attention to the phenol condensation +products, working gradually up from test tubes to ton vats according to +his motto: "Make your mistakes on a small scale and your profits on a +large scale." He found that when equal weights of phenol and +formaldehyde were mixed and warmed in the presence of an alkaline +catalytic agent the solution separated into two layers, the upper +aqueous and the lower a resinous precipitate. This resin was soft, +viscous and soluble in alcohol or acetone. But if it was heated under +pressure it changed into another and a new kind of resin that was hard, +inelastic, unplastic, infusible and insoluble. The chemical name of this +product is "polymerized oxybenzyl methylene glycol anhydride," but +nobody calls it that, not even chemists. It is called "Bakelite" after +its inventor. + +The two stages in its preparation are convenient in many ways. For +instance, porous wood may be soaked in the soft resin and then by heat +and pressure it is changed to the bakelite form and the wood comes out +with a hard finish that may be given the brilliant polish of Japanese +lacquer. Paper, cardboard, cloth, wood pulp, sawdust, asbestos and the +like may be impregnated with the resin, producing tough and hard +material suitable for various purposes. Brass work painted with it and +then baked at 300° F. acquires a lacquered surface that is unaffected by +soap. Forced in powder or sheet form into molds under a pressure of 1200 +to 2000 pounds to the square inch it takes the most delicate +impressions. Billiard balls of bakelite are claimed to be better than +ivory because, having no grain, they do not swell unequally with heat +and humidity and so lose their sphericity. Pipestems and beads of +bakelite have the clear brilliancy of amber and greater strength. +Fountain pens made of it are transparent so you can see how much ink you +have left. A new and enlarging field for bakelite and allied products is +the making of noiseless gears for automobiles and other machinery, also +of air-plane propellers. + +Celluloid is more plastic and elastic than bakelite. It is therefore +more easily worked in sheets and small objects. Celluloid can be made +perfectly transparent and colorless while bakelite is confined to the +range between a clear amber and an opaque brown or black. On the other +hand bakelite has the advantage in being tasteless, odorless, inert, +insoluble and non-inflammable. This last quality and its high electrical +resistance give bakelite its chief field of usefulness. Electricity was +discovered by the Greeks, who found that amber (_electron_) when rubbed +would pick up straws. This means simply that amber, like all such +resinous substances, natural or artificial, is a non-conductor or +di-electric and does not carry off and scatter the electricity collected +on the surface by the friction. Bakelite is used in its liquid form for +impregnating coils to keep the wires from shortcircuiting and in its +solid form for commutators, magnetos, switch blocks, distributors, and +all sorts of electrical apparatus for automobiles, telephones, wireless +telegraphy, electric lighting, etc. + +Bakelite, however, is only one of an indefinite number of such +condensation products. As Baeyer said long ago: "It seems that all the +aldehydes will, under suitable circumstances, unite with the aromatic +hydrocarbons to form resins." So instead of phenol, other coal tar +products such as cresol, naphthol or benzene itself may be used. The +carbon links (-CH_{2}-, methylene) necessary to hook these carbon rings +together may be obtained from other substances than the aldehydes, +for instance from the amines, or ammonia derivatives. Three chemists, +L.V. Kedman, A.J. Weith and F.P. Broek, working in 1910 on the +Industrial Fellowships of the late Robert Kennedy Duncan at the +University of Kansas, developed a process using formin instead +of formaldehyde. Formin--or, if you insist upon its full name, +hexa-methylene-tetramine--is a sugar-like substance with a fish-like +smell. This mixed with crystallized carbolic acid and slightly warmed +melts to a golden liquid that sets on pouring into molds. It is still +plastic and can be bent into any desired shape, but on further heating +it becomes hard without the need of pressure. Ammonia is given off in +this process instead of water which is the by-product in the case of +formaldehyde. The product is similar to bakelite, exactly how similar is +a question that the courts will have to decide. The inventors threatened +to call it Phenyl-endeka-saligeno-saligenin, but, rightly fearing that +this would interfere with its salability, they have named it "redmanol." + +A phenolic condensation product closely related to bakelite and redmanol +is condensite, the invention of Jonas Walter Aylesworth. Aylesworth was +trained in what he referred to as "the greatest university of the world, +the Edison laboratory." He entered this university at the age of +nineteen at a salary of $3 a week, but Edison soon found that he had in +his new boy an assistant who could stand being shut up in the laboratory +working day and night as long as he could. After nine years of close +association with Edison he set up a little laboratory in his own back +yard to work out new plastics. He found that by acting on +naphthalene--the moth-ball stuff--with chlorine he got a series of +useful products called "halowaxes." The lower chlorinated products are +oils, which may be used for impregnating paper or soft wood, making it +non-inflammable and impregnable to water. If four atoms of chlorine +enter the naphthalene molecule the product is a hard wax that rings like +a metal. + +Condensite is anhydrous and infusible, and like its rivals finds its +chief employment in the insulation parts of electrical apparatus. The +records of the Edison phonograph are made of it. So are the buttons of +our blue-jackets. The Government at the outbreak of the war ordered +40,000 goggles in condensite frames to protect the eyes of our gunners +from the glare and acid fumes. + +The various synthetics played an important part in the war. According to +an ancient military pun the endurance of soldiers depends upon the +strength of their soles. The new compound rubber soles were found useful +in our army and the Germans attribute their success in making a little +leather go a long way during the late war to the use of a new synthetic +tanning material known as "neradol." There are various forms of this. +Some are phenolic condensation products of formaldehyde like those we +have been considering, but some use coal-tar compounds having no phenol +groups, such as naphthalene sulfonic acid. These are now being made in +England under such names as "paradol," "cresyntan" and "syntan." They +have the advantage of the natural tannins such as bark in that they are +of known strength and can be varied to suit. + +This very grasping compound, formaldehyde, will attack almost anything, +even molecules many times its size. Gelatinous and albuminous substances +of all sorts are solidified by it. Glue, skimmed milk, blood, eggs, +yeast, brewer's slops, may by this magic agent be rescued from waste and +reappear in our buttons, hairpins, roofing, phonographs, shoes or +shoe-polish. The French have made great use of casein hardened by +formaldehyde into what is known as "galalith" (i.e., milkstone). This is +harder than celluloid and non-inflammable, but has the disadvantages of +being more brittle and of absorbing moisture. A mixture of casein and +celluloid has something of the merits of both. + +The Japanese, as we should expect, are using the juice of the soy bean, +familiar as a condiment to all who patronize chop-sueys or use +Worcestershire sauce. The soy glucine coagulated by formalin gives a +plastic said to be better and cheaper than celluloid. Its inventor, S. +Sato, of Sendai University, has named it, according to American +precedent, "Satolite," and has organized a million-dollar Satolite +Company at Mukojima. + +The algin extracted from the Pacific kelp can be used as a rubber +surrogate for water-proofing cloth. When combined with heavier alkaline +bases it forms a tough and elastic substance that can be rolled into +transparent sheets like celluloid or turned into buttons and knife +handles. + +In Australia when the war shut off the supply of tin the Government +commission appointed to devise means of preserving fruits recommended +the use of cardboard containers varnished with "magramite." This is a +name the Australians coined for synthetic resin made from phenol and +formaldehyde like bakelite. Magramite dissolved in alcohol is painted on +the cardboard cans and when these are stoved the coating becomes +insoluble. + +Tarasoff has made a series of condensation products from phenol and +formaldehyde with the addition of sulfonated oils. These are formed by +the action of sulfuric acid on coconut, castor, cottonseed or mineral +oils. The products of this combination are white plastics, opaque, +insoluble and infusible. + +Since I am here chiefly concerned with "Creative Chemistry," that is, +with the art of making substances not found in nature, I have not spoken +of shellac, asphaltum, rosin, ozocerite and the innumerable gums, resins +and waxes, animal, mineral and vegetable, that are used either by +themselves or in combination with the synthetics. What particular "dope" +or "mud" is used to coat a canvas or form a telephone receiver is often +hard to find out. The manufacturer finds secrecy safer than the patent +office and the chemist of a rival establishment is apt to be baffled in +his attempt to analyze and imitate. But we of the outside world are not +concerned with this, though we are interested in the manifold +applications of these new materials. + +There seems to be no limit to these compounds and every week the +journals report new processes and patents. But we must not allow the new +ones to crowd out the remembrance of the oldest and most famous of the +synthetic plasters, hard rubber, to which a separate chapter must be +devoted. + + + + +VIII + +THE RACE FOR RUBBER + + +There is one law that regulates all animate and inanimate things. It is +formulated in various ways, for instance: + +Running down a hill is easy. In Latin it reads, _facilis descensus +Averni._ Herbert Spencer calls it the dissolution of definite coherent +heterogeneity into indefinite incoherent homogeneity. Mother Goose +expresses it in the fable of Humpty Dumpty, and the business man +extracts the moral as, "You can't unscramble an egg." The theologian +calls it the dogma of natural depravity. The physicist calls it the +second law of thermodynamics. Clausius formulates it as "The entropy of +the world tends toward a maximum." It is easier to smash up than to +build up. Children find that this is true of their toys; the Bolsheviki +have found that it is true of a civilization. So, too, the chemist knows +analysis is easier than synthesis and that creative chemistry is the +highest branch of his art. + +This explains why chemists discovered how to take rubber apart over +sixty years before they could find out how to put it together. The first +is easy. Just put some raw rubber into a retort and heat it. If you can +stand the odor you will observe the caoutchouc decomposing and a +benzine-like liquid distilling over. This is called "isoprene." Any +Freshman chemist could write the reaction for this operation. It is +simply + + C_{10}H_{16} --> 2C_{5}H_{8} + caoutchouc isoprene + +That is, one molecule of the gum splits up into two molecules of the +liquid. It is just as easy to write the reaction in the reverse +directions, as 2 isoprene--> 1 caoutchouc, but nobody could make it go +in that direction. Yet it could be done. It had been done. But the man +who did it did not know how he did it and could not do it again. +Professor Tilden in May, 1892, read a paper before the Birmingham +Philosophical Society in which he said: + + I was surprised a few weeks ago at finding the contents of the + bottles containing isoprene from turpentine entirely changed in + appearance. In place of a limpid, colorless liquid the bottles + contained a dense syrup in which were floating several large + masses of a yellowish color. Upon examination this turned out + to be India rubber. + +But neither Professor Tilden nor any one else could repeat this +accidental metamorphosis. It was tantalizing, for the world was willing +to pay $2,000,000,000 a year for rubber and the forests of the Amazon +and Congo were failing to meet the demand. A large share of these +millions would have gone to any chemist who could find out how to make +synthetic rubber and make it cheaply enough. With such a reward of fame +and fortune the competition among chemists was intense. It took the form +of an international contest in which England and Germany were neck and +neck. + +[Illustration: Courtesy of the "India Rubber World." + +What goes into rubber and what is made out of it] + +The English, who had been beaten by the Germans in the dye business +where they had the start, were determined not to lose in this. Prof. +W.H. Perkin, of Manchester University, was one of the most eager, for he +was inspired by a personal grudge against the Germans as well as by +patriotism and scientific zeal. It was his father who had, fifty years +before, discovered mauve, the first of the anilin dyes, but England +could not hold the business and its rich rewards went over to Germany. +So in 1909 a corps of chemists set to work under Professor Perkin in the +Manchester laboratories to solve the problem of synthetic rubber. What +reagent could be found that would reverse the reaction and convert the +liquid isoprene into the solid rubber? It was discovered, by accident, +we may say, but it should be understood that such advantageous accidents +happen only to those who are working for them and know how to utilize +them. In July, 1910, Dr. Matthews, who had charge of the research, set +some isoprene to drying over metallic sodium, a common laboratory method +of freeing a liquid from the last traces of water. In September he found +that the flask was filled with a solid mass of real rubber instead of +the volatile colorless liquid he had put into it. + +Twenty years before the discovery would have been useless, for sodium +was then a rare and costly metal, a little of it in a sealed glass tube +being passed around the chemistry class once a year as a curiosity, or a +tiny bit cut off and dropped in water to see what a fuss it made. But +nowadays metallic sodium is cheaply produced by the aid of electricity. +The difficulty lay rather in the cost of the raw material, isoprene. In +industrial chemistry it is not sufficient that a thing can be made; it +must be made to pay. Isoprene could be obtained from turpentine, but +this was too expensive and limited in supply. It would merely mean the +destruction of pine forests instead of rubber forests. Starch was +finally decided upon as the best material, since this can be obtained +for about a cent a pound from potatoes, corn and many other sources. +Here, however, the chemist came to the end of his rope and had to call +the bacteriologist to his aid. The splitting of the starch molecule is +too big a job for man; only the lower organisms, the yeast plant, for +example, know enough to do that. Owing perhaps to the _entente cordiale_ +a French biologist was called into the combination, Professor Fernbach, +of the Pasteur Institute, and after eighteen months' hard work he +discovered a process of fermentation by which a large amount of fusel +oil can be obtained from any starchy stuff. Hitherto the aim in +fermentation and distillation had been to obtain as small a proportion +of fusel as possible, for fusel oil is a mixture of the heavier +alcohols, all of them more poisonous and malodorous than common alcohol. +But here, as has often happened in the history of industrial chemistry, +the by-product turned out to be more valuable than the product. From +fusel oil by the use of chlorine isoprene can be prepared, so the chain +was complete. + +But meanwhile the Germans had been making equal progress. In 1905 Prof. +Karl Harries, of Berlin, found out the name of the caoutchouc molecule. +This discovery was to the chemists what the architect's plan of a house +is to the builder. They knew then what they were trying to construct +and could go about their task intelligently. + +Mark Twain said that he could understand something about how astronomers +could measure the distance of the planets, calculate their weights and +so forth, but he never could see how they could find out their names +even with the largest telescopes. This is a joke in astronomy but it +is not in chemistry. For when the chemist finds out the structure +of a compound he gives it a name which means that. The stuff came +to be called "caoutchouc," because that was the way the Spaniards +of Columbus's time caught the Indian word "cahuchu." When +Dr. Priestley called it "India rubber" he told merely where it +came from and what it was good for. But when Harries named it +"1-5-dimethyl-cyclo-octadien-1-5" any chemist could draw a picture of it +and give a guess as to how it could be made. Even a person without any +knowledge of chemistry can get the main point of it by merely looking at +this diagram: + + C C C---C + || || || | + C--C C C--C C + | | --> | | + C C--C C C--C + || || | || + C C C---C + +[Illustration: isoprene _turns into_ caoutchouc] + +I have dropped the 16 H's or hydrogen atoms of the formula for +simplicity's sake. They simply hook on wherever they can. You will see +that the isoprene consists of a chain of four carbon atoms (represented +by the C's) with an extra carbon on the side. In the transformation of +this colorless liquid into soft rubber two of the double linkages break +and so permit the two chains of 4 C's to unite to form one ring of +eight. If you have ever played ring-around-a-rosy you will get the idea. +In Chapter IV I explained that the anilin dyes are built up upon the +benzene ring of six carbon atoms. The rubber ring consists of eight at +least and probably more. Any substance containing that peculiar carbon +chain with two double links C=C-C=C can double up--polymerize, the +chemist calls it--into a rubber-like substance. So we may have many +kinds of rubber, some of which may prove to be more useful than that +which happens to be found in nature. + +With the structural formula of Harries as a clue chemists all over the +world plunged into the problem with renewed hope. The famous Bayer dye +works at Elberfeld took it up and there in August, 1909, Dr. Fritz +Hofmann worked out a process for the converting of pure isoprene into +rubber by heat. Then in 1910 Harries happened upon the same sodium +reaction as Matthews, but when he came to get it patented he found that +the Englishman had beaten him to the patent office by a few weeks. + +This Anglo-German rivalry came to a dramatic climax in 1912 at the great +hall of the College of the City of New York when Dr. Carl Duisberg, of +the Elberfeld factory, delivered an address on the latest achievements +of the chemical industry before the Eighth--and the last for a long +time--International Congress of Applied Chemistry. Duisberg insisted +upon talking in German, although more of his auditors would have +understood him in English. He laid full emphasis upon German +achievements and cast doubt upon the claim of "the Englishman Tilden" to +have prepared artificial rubber in the eighties. Perkin, of Manchester, +confronted him with his new process for making rubber from potatoes, but +Duisberg countered by proudly displaying two automobile tires made of +synthetic rubber with which he had made a thousand-mile run. + +The intense antagonism between the British and German chemists at this +congress was felt by all present, but we did not foresee that in two +years from that date they would be engaged in manufacturing poison gas +to fire at one another. It was, however, realized that more was at stake +than personal reputation and national prestige. Under pressure of the +new demand for automobiles the price of rubber jumped from $1.25 to $3 a +pound in 1910, and millions had been invested in plantations. If +Professor Perkin was right when he told the congress that by his process +rubber could be made for less than 25 cents a pound it meant that these +plantations would go the way of the indigo plantations when the Germans +succeeded in making artificial indigo. If Dr. Duisberg was right when he +told the congress that synthetic rubber would "certainly appear on the +market in a very short time," it meant that Germany in war or peace +would become independent of Brazil in the matter of rubber as she had +become independent of Chile in the matter of nitrates. + +As it turned out both scientists were too sanguine. Synthetic rubber has +not proved capable of displacing natural rubber by underbidding it nor +even of replacing natural rubber when this is shut out. When Germany +was blockaded and the success of her armies depended on rubber, price +was no object. Three Danish sailors who were caught by United States +officials trying to smuggle dental rubber into Germany confessed that +they had been selling it there for gas masks at $73 a pound. The German +gas masks in the latter part of the war were made without rubber and +were frail and leaky. They could not have withstood the new gases which +American chemists were preparing on an unprecedented scale. Every scrap +of old rubber in Germany was saved and worked over and over and diluted +with fillers and surrogates to the limit of elasticity. Spring tires +were substituted for pneumatics. So it is evident that the supply of +synthetic rubber could not have been adequate or satisfactory. Neither, +on the other hand, have the British made a success of the Perkin +process, although they spent $200,000 on it in the first two years. But, +of course, there was not the same necessity for it as in the case of +Germany, for England had practically a monopoly of the world's supply of +natural rubber either through owning plantations or controlling +shipping. If rubber could not be manufactured profitably in Germany when +the demand was imperative and price no consideration it can hardly be +expected to compete with the natural under peace conditions. + +The problem of synthetic rubber has then been solved scientifically but +not industrially. It can be made but cannot be made to pay. The +difficulty is to find a cheap enough material to start with. We can make +rubber out of potatoes--but potatoes have other uses. It would require +more land and more valuable land to raise the potatoes than to raise the +rubber. We can get isoprene by the distillation of turpentine--but why +not bleed a rubber tree as well as a pine tree? Turpentine is neither +cheap nor abundant enough. Any kind of wood, sawdust for instance, can +be utilized by converting the cellulose over into sugar and fermenting +this to alcohol, but the process is not likely to prove profitable. +Petroleum when cracked up to make gasoline gives isoprene or other +double-bond compounds that go over into some form of rubber. + +But the most interesting and most promising of all is the complete +inorganic synthesis that dispenses with the aid of vegetation and starts +with coal and lime. These heated together in the electric furnace form +calcium carbide and this, as every automobilist knows, gives acetylene +by contact with water. From this gas isoprene can be made and the +isoprene converted into rubber by sodium, or acid or alkali or simple +heating. Acetone, which is also made from acetylene, can be converted +directly into rubber by fuming sulfuric acid. This seems to have been +the process chiefly used by the Germans during the war. Several carbide +factories were devoted to it. But the intermediate and by-products of +the process, such as alcohol, acetic acid and acetone, were in as much +demand for war purposes as rubber. The Germans made some rubber from +pitch imported from Sweden. They also found a useful substitute in +aluminum naphthenate made from Baku petroleum, for it is elastic and +plastic and can be vulcanized. + +So although rubber can be made in many different ways it is not +profitable to make it in any of them. We have to rely still upon the +natural product, but we can greatly improve upon the way nature produces +it. When the call came for more rubber for the electrical and automobile +industries the first attempt to increase the supply was to put pressure +upon the natives to bring in more of the latex. As a consequence the +trees were bled to death and sometimes also the natives. The Belgian +atrocities in the Congo shocked the civilized world and at Putumayo on +the upper Amazon the same cause produced the same horrible effects. But +no matter what cruelty was practiced the tropical forests could not be +made to yield a sufficient increase, so the cultivation of the rubber +was begun by far-sighted men in Dutch Java, Sumatra and Borneo and in +British Malaya and Ceylon. + +Brazil, feeling secure in the possession of a natural monopoly, made no +effort to compete with these parvenus. It cost about as much to gather +rubber from the Amazon forests as it did to raise it on a Malay +plantation, that is, 25 cents a pound. The Brazilian Government clapped +on another 25 cents export duty and spent the money lavishly. In 1911 +the treasury of Para took in $2,000,000 from the rubber tax and a good +share of the money was spent on a magnificent new theater at Manaos--not +on setting out rubber trees. The result of this rivalry between the +collector and the cultivator is shown by the fact that in the decade +1907-1917 the world's output of plantation rubber increased from 1000 to +204,000 tons, while the output of wild rubber decreased from 68,000 to +53,000. Besides this the plantation rubber is a cleaner and more even +product, carefully coagulated by acetic acid instead of being smoked +over a forest fire. It comes in pale yellow sheets instead of big black +balls loaded with the dirt or sticks and stones that the honest Indian +sometimes adds to make a bigger lump. What's better, the man who milks +the rubber trees on a plantation may live at home where he can be +decently looked after. The agriculturist and the chemist may do what the +philanthropist and statesman could not accomplish: put an end to the +cruelties involved in the international struggle for "black gold." + +The United States uses three-fourths of the world's rubber output and +grows none of it. What is the use of tropical possessions if we do not +make use of them? The Philippines could grow all our rubber and keep a +$300,000,000 business under our flag. Santo Domingo, where rubber was +first discovered, is now under our supervision and could be enriched by +the industry. The Guianas, where the rubber tree was first studied, +might be purchased. It is chiefly for lack of a definite colonial policy +that our rubber industry, by far the largest in the world, has to be +dependent upon foreign sources for all its raw materials. Because the +Philippines are likely to be cast off at any moment, American +manufacturers are placing their plantations in the Dutch or British +possessions. The Goodyear Company has secured a concession of 20,000 +acres near Medan in Dutch Sumatra. + +While the United States is planning to relinquish its Pacific +possessions the British have more than doubled their holdings in New +Guinea by the acquisition of Kaiser Wilhelm's Land, good rubber +country. The British Malay States in 1917 exported over $118,000,000 +worth of plantation-grown rubber and could have sold more if shipping +had not been short and production restricted. Fully 90 per cent. of the +cultivated rubber is now grown in British colonies or on British +plantations in the Dutch East Indies. To protect this monopoly an act +has been passed preventing foreigners from buying more land in the Malay +Peninsula. The Japanese have acquired there 50,000 acres, on which they +are growing more than a million dollars' worth of rubber a year. The +British _Tropical Life_ says of the American invasion: "As America is so +extremely wealthy Uncle Sam can well afford to continue to buy our +rubber as he has been doing instead of coming in to produce rubber to +reduce his competition as a buyer in the world's market." The Malaya +estates calculate to pay a dividend of 20 per cent. on the investment +with rubber selling at 30 cents a pound and every two cents additional +on the price brings a further 3-1/2 per cent. dividend. The output is +restricted by the Rubber Growers' Association so as to keep the price up +to 50-70 cents. When the plantations first came into bearing in 1910 +rubber was bringing nearly $3 a pound, and since it can be produced at +less than 30 cents a pound we can imagine the profits of the early +birds. + +The fact that the world's rubber trade was in the control of Great +Britain caused America great anxiety and financial loss in the early +part of the war when the British Government, suspecting--not without +reason--that some American rubber goods were getting into Germany +through neutral nations, suddenly shut off our supply. This threatened +to kill the fourth largest of our industries and it was only by the +submission of American rubber dealers to the closest supervision and +restriction by the British authorities that they were allowed to +continue their business. Sir Francis Hopwood, in laying down these +regulations, gave emphatic warning "that in case any manufacturer, +importer or dealer came under suspicion his permits should be +immediately revoked. Reinstatement will be slow and difficult. The +British Government will cancel first and investigate afterward." Of +course the British had a right to say under what conditions they should +sell their rubber and we cannot blame them for taking such precautions +to prevent its getting to their enemies, but it placed the United States +in a humiliating position and if we had not been in sympathy with their +side it would have aroused more resentment than it did. But it made +evident the desirability of having at least part of our supply under our +own control and, if possible, within our own country. Rubber is not rare +in nature, for it is contained in almost every milky juice. Every +country boy knows that he can get a self-feeding mucilage brush by +cutting off a milkweed stalk. The only native source so far utilized is +the guayule, which grows wild on the deserts of the Mexican and the +American border. The plant was discovered in 1852 by Dr. J.M. Bigelow +near Escondido Creek, Texas. Professor Asa Gray described it and named +it Parthenium argentatum, or the silver Pallas. When chopped up and +macerated guayule gives a satisfactory quality of caoutchouc in +profitable amounts. In 1911 seven thousand tons of guayule were +imported from Mexico; in 1917 only seventeen hundred tons. Why this +falling off? Because the eager exploiters had killed the goose that laid +the golden egg, or in plain language, pulled up the plant by the roots. +Now guayule is being cultivated and is reaped instead of being uprooted. +Experiments at the Tucson laboratory have recently removed the +difficulty of getting the seed to germinate under cultivation. This +seems the most promising of the home-grown plants and, until artificial +rubber can be made profitable, gives us the only chance of being in part +independent of oversea supply. + +There are various other gums found in nature that can for some purposes +be substituted for caoutchouc. Gutta percha, for instance, is pliable +and tough though not very elastic. It becomes plastic by heat so it can +be molded, but unlike rubber it cannot be hardened by heating with +sulfur. A lump of gutta percha was brought from Java in 1766 and placed +in a British museum, where it lay for nearly a hundred years before it +occurred to anybody to do anything with it except to look at it. But a +German electrician, Siemens, discovered in 1847 that gutta percha was +valuable for insulating telegraph lines and it found extensive +employment in submarine cables as well as for golf balls, and the like. + +Balata, which is found in the forests of the Guianas, is between gutta +percha and rubber, not so good for insulation but useful for shoe soles +and machine belts. The bark of the tree is so thick that the latex does +not run off like caoutchouc when the bark is cut. So the bark has to be +cut off and squeezed in hand presses. Formerly this meant cutting down +the tree, but now alternate strips of the bark are cut off and squeezed +so the tree continues to live. + +When Columbus discovered Santo Domingo he found the natives playing with +balls made from the gum of the caoutchouc tree. The soldiers of Pizarro, +when they conquered Inca-Land, adopted the Peruvian custom of smearing +caoutchouc over their coats to keep out the rain. A French scientist, M. +de la Condamine, who went to South America to measure the earth, came +back in 1745 with some specimens of caoutchouc from Para as well as +quinine from Peru. The vessel on which he returned, the brig _Minerva_, +had a narrow escape from capture by an English cruiser, for Great +Britain was jealous of any trespassing on her American sphere of +influence. The Old World need not have waited for the discovery of the +New, for the rubber tree grows wild in Annam as well as Brazil, but none +of the Asiatics seems to have discovered any of the many uses of the +juice that exudes from breaks in the bark. + +The first practical use that was made of it gave it the name that has +stuck to it in English ever since. Magellan announced in 1772 that it +was good to remove pencil marks. A lump of it was sent over from France +to Priestley, the clergyman chemist who discovered oxygen and was mobbed +out of Manchester for being a republican and took refuge in +Pennsylvania. He cut the lump into little cubes and gave them to his +friends to eradicate their mistakes in writing or figuring. Then they +asked him what the queer things were and he said that they were "India +rubbers." + +[Illustration: FOREST RUBBER + +Compare this tropical tangle and gnarled trunk with the straight tree +and cleared ground of the plantation. At the foot of the trunk are cups +collecting rubber juice.] + +[Illustration: PLANTATION RUBBER + +This spiral cut draws off the milk as completely and quickly as possible +without harming the tree. The man is pulling off a strip of coagulated +rubber that clogs it.] + +[Illustration: IN MAKING GARDEN HOSE THE RUBBER IS FORMED INTO A TUBE +BY THE MACHINE ON THE RIGHT AND COILED ON THE TABLE TO THE LEFT] + +The Peruvian natives had used caoutchouc for water-proof clothing, +shoes, bottles and syringes, but Europe was slow to take it up, for the +stuff was too sticky and smelled too bad in hot weather to become +fashionable in fastidious circles. In 1825 Mackintosh made his name +immortal by putting a layer of rubber between two cloths. + +A German chemist, Ludersdorf, discovered in 1832 that the gum could be +hardened by treating it with sulfur dissolved in turpentine. But it was +left to a Yankee inventor, Charles Goodyear, of Connecticut, to work out +a practical solution of the problem. A friend of his, Hayward, told him +that it had been revealed to him in a dream that sulfur would harden +rubber, but unfortunately the angel or defunct chemist who inspired the +vision failed to reveal the details of the process. So Hayward sold out +his dream to Goodyear, who spent all his own money and all he could +borrow from his friends trying to convert it into a reality. He worked +for ten years on the problem before the "lucky accident" came to him. +One day in 1839 he happened to drop on the hot stove of the kitchen that +he used as a laboratory a mixture of caoutchouc and sulfur. To his +surprise he saw the two substances fuse together into something new. +Instead of the soft, tacky gum and the yellow, brittle brimstone he had +the tough, stable, elastic solid that has done so much since to make our +footing and wheeling safe, swift and noiseless. The gumshoes or galoshes +that he was then enabled to make still go by the name of "rubbers" in +this country, although we do not use them for pencil erasers. + +Goodyear found that he could vary this "vulcanized rubber" at will. By +adding a little more sulfur he got a hard substance which, however, +could be softened by heat so as to be molded into any form wanted. Out +of this "hard rubber" "vulcanite" or "ebonite" were made combs, +hairpins, penholders and the like, and it has not yet been superseded +for some purposes by any of its recent rivals, the synthetic resins. + +The new form of rubber made by the Germans, methyl rubber, is said to be +a superior substitute for the hard variety but not satisfactory for the +soft. The electrical resistance of the synthetic product is 20 per cent, +higher than the natural, so it is excellent for insulation, but it is +inferior in elasticity. In the latter part of the war the methyl rubber +was manufactured at the rate of 165 tons a month. + +The first pneumatic tires, known then as "patent aerial wheels," were +invented by Robert William Thomson of London in 1846. On the following +year a carriage equipped with them was seen in the streets of New York +City. But the pneumatic tire did not come into use until after 1888, +when an Irish horse-doctor, John Boyd Dunlop, of Belfast, tied a rubber +tube around the wheels of his little son's velocipede. Within seven +years after that a $25,000,000 corporation was manufacturing Dunlop +tires. Later America took the lead in this business. In 1913 the United +States exported $3,000,000 worth of tires and tubes. In 1917 the +American exports rose to $13,000,000, not counting what went to the +Allies. The number of pneumatic tires sold in 1917 is estimated at +18,000,000, which at an average cost of $25 would amount to +$450,000,000. + +No matter how much synthetic rubber may be manufactured or how many +rubber trees are set out there is no danger of glutting the market, for +as the price falls the uses of rubber become more numerous. One can +think of a thousand ways in which rubber could be used if it were only +cheap enough. In the form of pads and springs and tires it would do much +to render traffic noiseless. Even the elevated railroad and the subway +might be opened to conversation, and the city made habitable for mild +voiced and gentle folk. It would make one's step sure, noiseless and +springy, whether it was used individualistically as rubber heels or +collectivistically as carpeting and paving. In roofing and siding and +paint it would make our buildings warmer and more durable. It would +reduce the cost and permit the extension of electrical appliances of +almost all kinds. In short, there is hardly any other material whose +abundance would contribute more to our comfort and convenience. Noise is +an automatic alarm indicating lost motion and wasted energy. Silence is +economy and resiliency is superior to resistance. A gumshoe outlasts a +hobnailed sole and a rubber tube full of air is better than a steel +tire. + + + + +IX + +THE RIVAL SUGARS + + +The ancient Greeks, being an inquisitive and acquisitive people, were +fond of collecting tales of strange lands. They did not care much +whether the stories were true or not so long as they were interesting. +Among the marvels that the Greeks heard from the Far East two of the +strangest were that in India there were plants that bore wool without +sheep and reeds that bore honey without bees. These incredible tales +turned out to be true and in the course of time Europe began to get a +little calico from Calicut and a kind of edible gravel that the Arabs +who brought it called "sukkar." But of course only kings and queens +could afford to dress in calico and have sugar prescribed for them when +they were sick. + +Fortunately, however, in the course of time the Arabs invaded Spain and +forced upon the unwilling inhabitants of Europe such instrumentalities +of higher civilization as arithmetic and algebra, soap and sugar. Later +the Spaniards by an act of equally unwarranted and beneficent aggression +carried the sugar cane to the Caribbean, where it thrived amazingly. The +West Indies then became a rival of the East Indies as a treasure-house +of tropical wealth and for several centuries the Spanish, Portuguese, +Dutch, English, Danes and French fought like wildcats to gain possession +of this little nest of islands and the routes leading thereunto. + +The English finally overcame all these enemies, whether they fought her +singly or combined. Great Britain became mistress of the seas and took +such Caribbean lands as she wanted. But in the end her continental foes +came out ahead, for they rendered her victory valueless. They were +defeated in geography but they won in chemistry. Canning boasted that +"the New World had been called into existence to redress the balance of +the Old." Napoleon might have boasted that he had called in the sugar +beet to balance the sugar cane. France was then, as Germany was a +century later, threatening to dominate the world. England, then as in +the Great War, shut off from the seas the shipping of the aggressive +power. France then, like Germany later, felt most keenly the lack of +tropical products, chief among which, then but not in the recent crisis, +was sugar. The cause of this vital change is that in 1747 Marggraf, a +Berlin chemist, discovered that it was possible to extract sugar from +beets. There was only a little sugar in the beet root then, some six per +cent., and what he got out was dirty and bitter. One of his pupils in +1801 set up a beet sugar factory near Breslau under the patronage of the +King of Prussia, but the industry was not a success until Napoleon took +it up and in 1810 offered a prize of a million francs for a practical +process. How the French did make fun of him for this crazy notion! In a +comic paper of that day you will find a cartoon of Napoleon in the +nursery beside the cradle of his son and heir, the King of Rome--known +to the readers of Rostand as l'Aiglon. The Emperor is squeezing the +juice of a beet into his coffee and the nurse has put a beet into the +mouth of the infant King, saying: "Suck, dear, suck. Your father says +it's sugar." + +In like manner did the wits ridicule Franklin for fooling with +electricity, Rumford for trying to improve chimneys, Parmentier for +thinking potatoes were fit to eat, and Jefferson for believing that +something might be made of the country west of the Mississippi. In all +ages ridicule has been the chief weapon of conservatism. If you want to +know what line human progress will take in the future read the funny +papers of today and see what they are fighting. The satire of every +century from Aristophanes to the latest vaudeville has been directed +against those who are trying to make the world wiser or better, against +the teacher and the preacher, the scientist and the reformer. + +In spite of the ridicule showered upon it the despised beet year by year +gained in sweetness of heart. The percentage of sugar rose from six to +eighteen and by improved methods of extraction became finally as pure +and palatable as the sugar of the cane. An acre of German beets produces +more sugar than an acre of Louisiana cane. Continental Europe waxed +wealthy while the British West Indies sank into decay. As the beets of +Europe became sweeter the population of the islands became blacker. +Before the war England was paying out $125,000,000 for sugar, and more +than two-thirds of this money was going to Germany and Austria-Hungary. +Fostered by scientific study, protected by tariff duties, and stimulated +by export bounties, the beet sugar industry became one of the financial +forces of the world. The English at home, especially the +marmalade-makers, at first rejoiced at the idea of getting sugar for +less than cost at the expense of her continental rivals. But the +suffering colonies took another view of the situation. In 1888 a +conference of the powers called at London agreed to stop competing by +the pernicious practice of export bounties, but France and the United +States refused to enter, so the agreement fell through. Another +conference ten years later likewise failed, but when the parvenu beet +sugar ventured to invade the historic home of the cane the limit of +toleration had been reached. The Council of India put on countervailing +duties to protect their homegrown cane from the bounty-fed beet. This +forced the calling of a convention at Brussels in 1903 "to equalize the +conditions of competition between beet sugar and cane sugar of the +various countries," at which the powers agreed to a mutual suppression +of bounties. Beet sugar then divided the world's market equally with +cane sugar and the two rivals stayed substantially neck and neck until +the Great War came. This shut out from England the product of Germany, +Austria-Hungary, Belgium, northern France and Russia and took the +farmers from their fields. The battle lines of the Central Powers +enclosed the land which used to grow a third of the world's supply of +sugar. In 1913 the beet and the cane each supplied about nine million +tons of sugar. In 1917 the output of cane sugar was 11,200,000 and of +beet sugar 5,300,000 tons. Consequently the Old World had to draw upon +the New. Cuba, on which the United States used to depend for half its +sugar supply, sent over 700,000 tons of raw sugar to England in 1916. +The United States sent as much more refined sugar. The lack of shipping +interfered with our getting sugar from our tropical dependencies, +Hawaii, Porto Rico and the Philippines. The homegrown beets give us only +a fifth and the cane of Louisiana and Texas only a fifteenth of the +sugar we need. As a result we were obliged to file a claim in advance to +get a pound of sugar from the corner grocery and then we were apt to be +put off with rock candy, muscovado or honey. Lemon drops proved useful +for Russian tea and the "long sweetening" of our forefathers came again +into vogue in the form of various syrups. The United States was +accustomed to consume almost a fifth of all the sugar produced in the +world--and then we could not get it. + +[Illustration: MAP SHOWING LOCATION OF EUROPEAN BEET SUGAR +FACTORIES--ALSO BATTLE LINES AT CLOSE OF 1918 ESTIMATED THAT ONE-THIRD +OF WORLDS PRODUCTION BEFORE THE WAR WAS PRODUCED WITHIN BATTLE LINES +Courtesy American Sugar Refining Co.] + +The shortage made us realize how dependent we have become upon sugar. +Yet it was, as we have seen, practically unknown to the ancients and +only within the present generation has it become an essential factor in +our diet. As soon as the chemist made it possible to produce sugar at a +reasonable price all nations began to buy it in proportion to their +means. Americans, as the wealthiest people in the world, ate the most, +ninety pounds a year on the average for every man, woman and child. In +other words we ate our weight of sugar every year. The English consumed +nearly as much as the Americans; the French and Germans about half as +much; the Balkan peoples less than ten pounds per annum; and the African +savages none. + +[Illustration: How the sugar beet has gained enormously in sugar content +under chemical control] + +Pure white sugar is the first and greatest contribution of chemistry to +the world's dietary. It is unique in being a single definite chemical +compound, sucrose, C_{12}H_{22}O_{11}. All natural nutriments are more +or less complex mixtures. Many of them, like wheat or milk or fruit, +contain in various proportions all of the three factors of foods, the +fats, the proteids and the carbohydrates, as well as water and the +minerals and other ingredients necessary to life. But sugar is a simple +substance, like water or salt, and like them is incapable of sustaining +life alone, although unlike them it is nutritious. In fact, except the +fats there is no more nutritious food than sugar, pound for pound, for +it contains no water and no waste. It is therefore the quickest and +usually the cheapest means of supplying bodily energy. But as may be +seen from its formula as given above it contains only three elements, +carbon, hydrogen and oxygen, and omits nitrogen and other elements +necessary to the body. An engine requires not only coal but also +lubricating oil, water and bits of steel and brass to keep it in repair. +But as a source of the energy needed in our strenuous life sugar has no +equal and only one rival, alcohol. Alcohol is the offspring of sugar, a +degenerate descendant that retains but few of the good qualities of its +sire and has acquired some evil traits of its own. Alcohol, like sugar, +may serve to furnish the energy of a steam engine or a human body. Used +as a fuel alcohol has certain advantages, but used as a food it has the +disqualification of deranging the bodily mechanism. Even a little +alcohol will impair the accuracy and speed of thought and action, while +a large quantity, as we all know from observation if not experience, +will produce temporary incapacitation. + +When man feeds on sugar he splits it up by the aid of air into water and +carbon dioxide in this fashion: + + C_{12}H_{22}O_{11} + 12O_{2} --> 11H_{2}O + 12CO_{2} + cane sugar oxygen water carbon dioxide + +When sugar is burned the reaction is just the same. + +But when the yeast plant feeds on sugar it carries the process only part +way and instead of water the product is alcohol, a very different thing, +so they say who have tried both as beverages. The yeast or fermentation +reaction is this: + + C_{12}H_{22}O_{11} + H_{2}O --> 4C_{2}H_{6}O + 4CO_{2} + cane sugar water alcohol carbon dioxide + +Alcohol then is the first product of the decomposition of sugar, a +dangerous half-way house. The twin product, carbon dioxide or carbonic +acid, is a gas of slightly sour taste which gives an attractive tang and +effervescence to the beer, wine, cider or champagne. That is to say, one +of these twins is a pestilential fellow and the other is decidedly +agreeable. Yet for several thousand years mankind took to the first and +let the second for the most part escape into the air. But when the +chemist appeared on the scene he discovered a way of separating the two +and bottling the harmless one for those who prefer it. An increasing +number of people were found to prefer it, so the American soda-water +fountain is gradually driving Demon Rum out of the civilized world. The +brewer nowadays caters to two classes of customers. He bottles up the +beer with the alcohol and a little carbonic acid in it for the saloon +and he catches the rest of the carbonic acid that he used to waste and +sells it to the drug stores for soda-water or uses it to charge some +non-alcoholic beer of his own. + +This catering to rival trades is not an uncommon thing with the chemist. +As we have seen, the synthetic perfumes are used to improve the natural +perfumes. Cottonseed is separated into oil and meal; the oil going to +make margarin and the meal going to feed the cows that produce butter. +Some people have been drinking coffee, although they do not like the +taste of it, because they want the stimulating effect of its alkaloid, +caffein. Other people liked the warmth and flavor of coffee but find +that caffein does not agree with them. Formerly one had to take the +coffee whole or let it alone. Now one can have his choice, for the +caffein is extracted for use in certain popular cold drinks and the rest +of the bean sold as caffein-free coffee. + +Most of the "soft drinks" that are now gradually displacing the hard +ones consist of sugar, water and carbonic acid, with various flavors, +chiefly the esters of the fatty and aromatic acids, such as I described +in a previous chapter. These are still usually made from fruits and +spices and in some cases the law or public opinion requires this, but +eventually, I presume, the synthetic flavors will displace the natural +and then we shall get rid of such extraneous and indigestible matter as +seeds, skins and bark. Suppose the world had always been used to +synthetic and hence seedless figs, strawberries and blackberries. +Suppose then some manufacturer of fig paste or strawberry jam should put +in ten per cent. of little round hard wooden nodules, just the sort to +get stuck between the teeth or caught in the vermiform appendix. How +long would it be before he was sent to jail for adulterating food? But +neither jail nor boycott has any reformatory effect on Nature. + +Nature is quite human in that respect. But you can reform Nature as you +can human beings by looking out for heredity and culture. In this way +Mother Nature has been quite cured of her bad habit of putting seeds in +bananas and oranges. Figs she still persists in adulterating with +particles of cellulose as nutritious as sawdust. But we can circumvent +the old lady at this. I got on Christmas a package of figs from +California without a seed in them. Somebody had taken out all the +seeds--it must have been a big job--and then put the figs together again +as natural looking as life and very much better tasting. + +Sugar and alcohol are both found in Nature; sugar in the ripe fruit, +alcohol when it begins to decay. But it was the chemist who discovered +how to extract them. He first worked with alcohol and unfortunately +succeeded. + +Previous to the invention of the still by the Arabian chemists man could +not get drunk as quickly as he wanted to because his liquors were +limited to what the yeast plant could stand without intoxication. When +the alcoholic content of wine or beer rose to seventeen per cent. at the +most the process of fermentation stopped because the yeast plants got +drunk and quit "working." That meant that a man confined to ordinary +wine or beer had to drink ten or twenty quarts of water to get one +quart of the stuff he was after, and he had no liking for water. + +So the chemist helped him out of this difficulty and got him into worse +trouble by distilling the wine. The more volatile part that came over +first contained the flavor and most of the alcohol. In this way he could +get liquors like brandy and whisky, rum and gin, containing from thirty +to eighty per cent. of alcohol. This was the origin of the modern liquor +problem. The wine of the ancients was strong enough to knock out Noah +and put the companions of Socrates under the table, but it was not until +distilled liquors came in that alcoholism became chronic, epidemic and +ruinous to whole populations. + +But the chemist later tried to undo the ruin he had quite inadvertently +wrought by introducing alcohol into the world. One of his most +successful measures was the production of cheap and pure sugar which, as +we have seen, has become a large factor in the dietary of civilized +countries. As a country sobers up it takes to sugar as a "self-starter" +to provide the energy needed for the strenuous life. A five o'clock +candy is a better restorative than a five o'clock highball or even a +five o'clock tea, for it is a true nutrient instead of a mere stimulant. +It is a matter of common observation that those who like sweets usually +do not like alcohol. Women, for instance, are apt to eat candy but do +not commonly take to alcoholic beverages. Look around you at a banquet +table and you will generally find that those who turn down their wine +glasses generally take two lumps in their demi-tasses. We often hear it +said that whenever a candy store opens up a saloon in the same block +closes up. Our grandmothers used to warn their daughters: "Don't marry a +man who does not want sugar in his tea. He is likely to take to drink." +So, young man, when next you give a box of candy to your best girl and +she offers you some, don't decline it. Eat it and pretend to like it, at +least, for it is quite possible that she looked into a physiology and is +trying you out. You never can tell what girls are up to. + +In the army and navy ration the same change has taken place as in the +popular dietary. The ration of rum has been mostly replaced by an +equivalent amount of candy or marmalade. Instead of the tippling trooper +of former days we have "the chocolate soldier." No previous war in +history has been fought so largely on sugar and so little on alcohol as +the last one. When the war reduced the supply and increased the demand +we all felt the sugar famine and it became a mark of patriotism to +refuse candy and to drink coffee unsweetened. This, however, is not, as +some think, the mere curtailment of a superfluous or harmful luxury, the +sacrifice of a pleasant sensation. It is a real deprivation and a +serious loss to national nutrition. For there is no reason to think the +constantly rising curve of sugar consumption has yet reached its maximum +or optimum. Individuals overeat, but not the population as a whole. +According to experiments of the Department of Agriculture men doing +heavy labor may add three-quarters of a pound of sugar to their daily +diet without any deleterious effects. This is at the rate of 275 pounds +a year, which is three times the average consumption of England and +America. But the Department does not state how much a girl doing +nothing ought to eat between meals. + +Of the 2500 to 3500 calories of energy required to keep a man going for +a day the best source of supply is the carbohydrates, that is, the +sugars and starches. The fats are more concentrated but are more +expensive and less easily assimilable. The proteins are also more +expensive and their decomposition products are more apt to clog up the +system. Common sugar is almost an ideal food. Cheap, clean, white, +portable, imperishable, unadulterated, pleasant-tasting, germ-free, +highly nutritious, completely soluble, altogether digestible, easily +assimilable, requires no cooking and leaves no residue. Its only fault +is its perfection. It is so pure that a man cannot live on it. Four +square lumps give one hundred calories of energy. But twenty-five or +thirty-five times that amount would not constitute a day's ration, in +fact one would ultimately starve on such fare. It would be like +supplying an army with an abundance of powder but neglecting to provide +any bullets, clothing or food. To make sugar the sole food is +impossible. To make it the main food is unwise. It is quite proper for +man to separate out the distinct ingredients of natural products--to +extract the butter from the milk, the casein from the cheese, the sugar +from the cane--but he must not forget to combine them again at each meal +with the other essential foodstuffs in their proper proportion. + +[Illustration: THE RIVAL SUGARS The sugar beet of the north has become +a close rival of the sugar cane of the south] + +[Illustration: INTERIOR OF A SUGAR MILL SHOWING THE MACHINERY FOR +CRUSHING CANE TO EXTRACT THE JUICE] + +[Illustration: Courtesy of American Sugar Refinery Co. + +VACUUM PANS OF THE AMERICAN SUGAR REFINERY COMPANY + +In these air-tight vats the water is boiled off from the cane juice +under diminished atmospheric pressure until the sugar crystallizes out] + +Sugar is not a synthetic product and the business of the chemist has +been merely to extract and purify it. But this is not so simple as it +seems and every sugar factory has had to have its chemist. He has +analyzed every mother beet for a hundred years. He has watched every +step of the process from the cane to the crystal lest the sucrose should +invert to the less sweet and non-crystallizable glucose. He has tested +with polarized light every shipment of sugar that has passed through the +custom house, much to the mystification of congressmen who have often +wondered at the money and argumentation expended in a tariff discussion +over the question of the precise angle of rotation of the plane of +vibration of infinitesimal waves in a hypothetical ether. + +The reason for this painstaking is that there are dozens of different +sugars, so much alike that they are difficult to separate. They are all +composed of the same three elements, C, H and O, and often in the same +proportion. Sometimes two sugars differ only in that one has a +right-handed and the other a left-handed twist to its molecule. They +bear the same resemblance to one another as the two gloves of a pair. +Cane sugar and beet sugar are when completely purified the same +substance, that is, sucrose, C_{12}H_{22}O_{11}. The brown and +straw-colored sugars, which our forefathers used and which we took to +using during the war, are essentially the same but have not been so +completely freed from moisture and the coloring and flavoring matter of +the cane juice. Maple sugar is mostly sucrose. So partly is honey. +Candies are made chiefly of sucrose with the addition of glucose, gums +or starch, to give them the necessary consistency and of such colors and +flavors, natural or synthetic, as may be desired. Practically all candy, +even the cheapest, is nowadays free from deleterious ingredients in the +manufacture, though it is liable to become contaminated in the handling. +In fact sugar is about the only food that is never adulterated. It would +be hard to find anything cheaper to add to it that would not be easily +detected. "Sanding the sugar," the crime of which grocers are generally +accused, is the one they are least likely to be guilty of. + +Besides the big family of sugars which are all more or less sweet, +similar in structure and about equally nutritious, there are, very +curiously, other chemical compounds of altogether different composition +which taste like sugar but are not nutritious at all. One of these is +a coal-tar derivative, discovered accidentally by an American student +of chemistry, Ira Remsen, afterward president of Johns Hopkins +University, and named by him "saccharin." This has the composition +C_{6}H_{4}COSO_{2}NH, and as you may observe from the symbol it contains +sulfur (S) and nitrogen (N) and the benzene ring (C_{6}H_{4}) that are +not found in any of the sugars. It is several hundred times sweeter than +sugar, though it has also a slightly bitter aftertaste. A minute +quantity of it can therefore take the place of a large amount of sugar +in syrups, candies and preserves, so because it lends itself readily to +deception its use in food has been prohibited in the United States and +other countries. But during the war, on account of the shortage of +sugar, it came again into use. The European governments encouraged what +they formerly tried to prevent, and it became customary in Germany or +Italy to carry about a package of saccharin tablets in the pocket and +drop one or two into the tea or coffee. Such reversals of administrative +attitude are not uncommon. When the use of hops in beer was new it was +prohibited by British law. But hops became customary nevertheless and +now the law requires hops to be used in beer. When workingmen first +wanted to form unions, laws were passed to prevent them. But now, in +Australia for instance, the laws require workingmen to form unions. +Governments naturally tend to a conservative reaction against anything +new. + +It is amusing to turn back to the pure food agitation of ten years ago +and read the sensational articles in the newspapers about the poisonous +nature of this dangerous drug, saccharin, in view of the fact that it is +being used by millions of people in Europe in amounts greater than once +seemed to upset the tender stomachs of the Washington "poison squads." +But saccharin does not appear to be responsible for any fatalities yet, +though people are said to be heartily sick of it. And well they may be, +for it is not a substitute for sugar except to the sense of taste. +Glucose may correctly be called a substitute for sucrose as margarin for +butter, since they not only taste much the same but have about the same +food value. But to serve saccharin in the place of sugar is like giving +a rubber bone to a dog. It is reported from Europe that the constant use +of saccharin gives one eventually a distaste for all sweets. This is +quite likely, although it means the reversal within a few years of +prehistoric food habits. Mankind has always associated sweetness with +food value, for there are few sweet things found in nature except the +sugars. We think we eat sugar because it is sweet. But we do not. We eat +it because it is good for us. The reason it tastes sweet to us is +because it is good for us. So man makes a virtue out of necessity, a +pleasure out of duty, which is the essence of ethics. + +In the ancient days of Ind the great Raja Trishanku possessed an earthly +paradise that had been constructed for his delectation by a magician. +Therein grew all manner of beautiful flowers, savory herbs and delicious +fruits such as had never been known before outside heaven. Of them all +the Raja and his harems liked none better than the reed from which they +could suck honey. But Indra, being a jealous god, was wroth when he +looked down and beheld mere mortals enjoying such delights. So he willed +the destruction of the enchanted garden. With drought and tempest it was +devastated, with fire and hail, until not a leaf was left of its +luxuriant vegetation and the ground was bare as a threshing floor. But +the roots of the sugar cane are not destroyed though the stalk be cut +down; so when men ventured to enter the desert where once had been this +garden of Eden, they found the cane had grown up again and they carried +away cuttings of it and cultivated it in their gardens. Thus it happened +that the nectar of the gods descended first to monarchs and their +favorites, then was spread among the people and carried abroad to other +lands until now any child with a penny in his hand may buy of the best +of it. So it has been with many things. So may it be with all things. + + + + +X + +WHAT COMES FROM CORN + + +The discovery of America dowered mankind with a world of new flora. The +early explorers in their haste to gather up gold paid little attention +to the more valuable products of field and forest, but in the course of +centuries their usefulness has become universally recognized. The potato +and tomato, which Europe at first considered as unfit for food or even +as poisonous, have now become indispensable among all classes. New World +drugs like quinine and cocaine have been adopted into every +pharmacopeia. Cocoa is proving a rival of tea and coffee, and even the +banana has made its appearance in European markets. Tobacco and chicle +occupy the nostrils and jaws of a large part of the human race. Maize +and rubber are become the common property of mankind, but still may be +called American. The United States alone raises four-fifths of the corn +and uses three-fourths of the caoutchouc of the world. + +All flesh is grass. This may be taken in a dietary as well as a +metaphorical sense. The graminaceae provide the greater part of the +sustenance of man and beast; hay and cereals, wheat, oats, rye, barley, +rice, sugar cane, sorghum and corn. From an American viewpoint the +greatest of these, physically and financially, is corn. The corn crop of +the United States for 1917, amounting to 3,159,000,000 bushels, brought +in more money than the wheat, cotton, potato and rye crops all +together. + +When Columbus reached the West Indies he found the savages playing with +rubber balls, smoking incense sticks of tobacco and eating cakes made of +a new grain that they called _mahiz_. When Pizarro invaded Peru he found +this same cereal used by the natives not only for food but also for +making alcoholic liquor, in spite of the efforts of the Incas to enforce +prohibition. When the Pilgrim Fathers penetrated into the woods back of +Plymouth Harbor they discovered a cache of Indian corn. So throughout +the three Americas, from Canada to Peru, corn was king and it has proved +worthy to rank with the rival cereals of other continents, the wheat of +Europe and the rice of Asia. But food habits are hard to change and for +the most part the people of the Old World are still ignorant of the +delights of hasty pudding and Indian pudding, of hoe-cake and hominy, of +sweet corn and popcorn. I remember thirty years ago seeing on a London +stand a heap of dejected popcorn balls labeled "Novel American +Confection. Please Try One." But nobody complied with this pitiful +appeal but me and I was sorry that I did. Americans used to respond with +a shipload of corn whenever an appeal came from famine sufferers in +Armenia, Russia, Ireland, India or Austria, but their generosity was +chilled when they found that their gift was resented as an insult or as +an attempt to poison the impoverished population, who declared that they +would rather die than eat it--and some of them did. Our Department of +Agriculture sent maize missionaries to Europe with farmers and millers +as educators and expert cooks to serve free flapjacks and pones, but the +propaganda made little impression and today Americans are urged to eat +more of their own corn because the famished families of the war-stricken +region will not touch it. Just so the beggars of Munich revolted at +potato soup when the pioneer of American food chemists, Bumford, +attempted to introduce this transatlantic dish. + +But here we are not so much concerned with corn foods as we are with its +manufactured products. If you split a kernel in two you will find that +it consists of three parts: a hard and horny hull on the outside, a +small oily and nitrogenous germ at the point, and a white body +consisting mostly of starch. Each of these is worked up into various +products, as may be seen from the accompanying table. The hull forms +bran and may be mixed with the gluten as a cattle food. The corn steeped +for several days with sulfurous acid is disintegrated and on being +ground the germs are floated off, the gluten or nitrogenous portion +washed out, the starch grains settled down and the residue pressed +together as oil cake fodder. The refined oil from the germ is marketed +as a table or cooking oil under the name of "Mazola" and comes into +competition with olive, peanut and cottonseed oil in the making of +vegetable substitutes for lard and butter. Inferior grades may be used +for soaps or for glycerin and perhaps nitroglycerin. A bushel of corn +yields a pound or more of oil. From the corn germ also is extracted a +gum called "paragol" that forms an acceptable substitute for rubber in +certain uses. The "red rubber" sponges and the eraser tips to pencils +may be made of it and it can contribute some twenty per cent. to the +synthetic soles of shoes. + +[Illustration: CORN PRODUCTS] + +Starch, which constitutes fifty-five per cent. of the corn kernel, can +be converted into a variety of products for dietary and industrial uses. +As found in corn, potatoes or any other vegetables starch consists of +small, round, white, hard grains, tasteless, and insoluble in cold +water. But hot water converts it into a soluble, sticky form which may +serve for starching clothes or making cornstarch pudding. Carrying the +process further with the aid of a little acid or other catalyst it takes +up water and goes over into a sugar, dextrose, commonly called +"glucose." Expressed in chemical shorthand this reaction is + + C_{6}H_{10}O_{5} + H_{2}O --> C_{6}H_{12}O_{6} + starch water dextrose + +This reaction is carried out on forty million bushels of corn a year in +the United States. The "starch milk," that is, the starch grains washed +out from the disintegrated corn kernel by water, is digested in large +pressure tanks under fifty pounds of steam with a few tenths of one per +cent. of hydrochloric acid until the required degree of conversion is +reached. Then the remaining acid is neutralized by caustic soda, and +thereby converted into common salt, which in this small amount does not +interfere but rather enhances the taste. The product is the commercial +glucose or corn syrup, which may if desired be evaporated to a white +powder. It is a mixture of three derivatives of starch in about this +proportion: + + Maltose 45 per cent. + Dextrose 20 per cent. + Dextrin 35 per cent. + +There are also present three- or four-tenths of one per cent. salt and +as much of the corn protein and a variable amount of water. It will be +noticed that the glucose (dextrose), which gives name to the whole, is +the least of the three ingredients. + +Maltose, or malt sugar, has the same composition as cane sugar +(C_{12}H_{22}O_{11}), but is not nearly so sweet. Dextrin, or starch +paste, is not sweet at all. Dextrose or glucose is otherwise known; as +grape sugar, for it is commonly found in grapes and other ripe fruits. +It forms half of honey and it is one of the two products into which +cane sugar splits up when we take it into the mouth. It is not so sweet +as cane sugar and cannot be so readily crystallized, which, however, is +not altogether a disadvantage. + +The process of changing starch into dextrose that takes place in the +great steam kettles of the glucose factory is essentially the same as +that which takes place in the ripening of fruit and in the digestion of +starch. A large part of our nutriment, therefore, consists of glucose +either eaten as such in ripe fruits or produced in the mouth or stomach +by the decomposition of the starch of unripe fruit, vegetables and +cereals. Glucose may be regarded as a predigested food. In spite of this +well-known fact we still sometimes read "poor food" articles in which +glucose is denounced as a dangerous adulterant and even classed as a +poison. + +The other ingredients of commercial glucose, the maltose and dextrin, +have of course the same food value as the dextrose, since they are made +over into dextrose in the process of digestion. Whether the glucose +syrup is fit to eat depends, like anything else, on how it is made. If, +as was formerly sometimes the case, sulfuric acid was used to effect the +conversion of the starch or sulfurous acid to bleach the glucose and +these acids were not altogether eliminated, the product might be +unwholesome or worse. Some years ago in England there was a mysterious +epidemic of arsenical poisoning among beer drinkers. On tracing it back +it was found that the beer had been made from glucose which had been +made from sulfuric acid which had been made from sulfur which had been +made from a batch of iron pyrites which contained a little arsenic. The +replacement of sulfuric acid by hydrochloric has done away with that +danger and the glucose now produced is pure. + +The old recipe for home-made candy called for the addition of a little +vinegar to the sugar syrup to prevent "graining." The purpose of the +acid was of course to invert part of the cane sugar to glucose so as to +keep it from crystallizing out again. The professional candy-maker now +uses the corn glucose for that purpose, so if we accuse him of +"adulteration" on that ground we must levy the same accusation against +our grandmothers. The introduction of glucose into candy manufacture has +not injured but greatly increased the sale of sugar for the same +purpose. This is not an uncommon effect of scientific progress, for as +we have observed, the introduction of synthetic perfumes has stimulated +the production of odoriferous flowers and the price of butter has gone +up with the introduction of margarin. So, too, there are more weavers +employed and they get higher wages than in the days when they smashed up +the first weaving machines, and the same is true of printers and +typesetting machines. The popular animosity displayed toward any new +achievement of applied science is never justified, for it benefits not +only the world as a whole but usually even those interests with which it +seems at first to conflict. + +The chemist is an economizer. It is his special business to hunt up +waste products and make them useful. He was, for instance, worried over +the waste of the cores and skins and scraps that were being thrown away +when apples were put up. Apple pulp contains pectin, which is what makes +jelly jell, and berries and fruits that are short of it will refuse to +"jell." But using these for their flavor he adds apple pulp for pectin +and glucose for smoothness and sugar for sweetness and, if necessary, +synthetic dyes for color, he is able to put on the market a variety of +jellies, jams and marmalades at very low price. The same principle +applies here as in the case of all compounded food products. If they are +made in cleanly fashion, contain no harmful ingredients and are +truthfully labeled there is no reason for objecting to them. But if the +manufacturer goes so far as to put strawberry seeds--or hayseed--into +his artificial "strawberry jam" I think that might properly be called +adulteration, for it is imitating the imperfections of nature, and man +ought to be too proud to do that. + +The old-fashioned open kettle molasses consisted mostly of glucose and +other invert sugars together with such cane sugar as could not be +crystallized out. But when the vacuum pan was introduced the molasses +was impoverished of its sweetness and beet sugar does not yield any +molasses. So we now have in its place the corn syrups consisting of +about 85 per cent. of glucose and 15 per cent. of sugar flavored with +maple or vanillin or whatever we like. It is encouraging to see the bill +boards proclaiming the virtues of "Karo" syrup and "Mazola" oil when +only a few years ago the products of our national cereal were without +honor in their own country. + +Many other products besides foods are made from corn starch. Dextrin +serves in place of the old "gum arabic" for the mucilage of our +envelopes and stamps. Another form of dextrin sold as "Kordex" is used +to hold together the sand of the cores of castings. After the casting +has been made the scorched core can be shaken out. Glucose is used in +place of sugar as a filler for cheap soaps and for leather. + +Altogether more than a hundred different commercial products are now +made from corn, not counting cob pipes. Every year the factories of the +United States work up over 50,000,000 bushels of corn into 800,000,000 +pounds of corn syrup, 600,000,000 pounds of starch, 230,000,000 pounds +of corn sugar, 625,000,000 pounds of gluten feed, 90,000,000 pounds of +oil and 90,000,000 pounds of oil cake. + +Two million bushels of cobs are wasted every year in the United States. +Can't something be made out of them? This is the question that is +agitating the chemists of the Carbohydrate Laboratory of the Department +of Agriculture at Washington. They have found it possible to work up the +corn cobs into glucose and xylose by heating with acid. But glucose can +be more cheaply obtained from other starchy or woody materials and they +cannot find a market for the xylose. This is a sort of a sugar but only +about half as sweet as that from cane. Who can invent a use for it! More +promising is the discovery by this laboratory that by digesting the cobs +with hot water there can be extracted about 30 per cent. of a gum +suitable for bill posting and labeling. + +Since the starches and sugars belong to the same class of compounds as +the celluloses they also can be acted upon by nitric acid with the +production of explosives like guncotton. Nitro-sugar has not come into +common use, but nitro-starch is found to be one of safest of the high +explosives. On account of the danger of decomposition and spontaneous +explosion from the presence of foreign substances the materials in +explosives must be of the purest possible. It was formerly thought that +tapioca must be imported from Java for making nitro-starch. But during +the war when shipping was short, the War Department found that it could +be made better and cheaper from our home-grown corn starch. When the war +closed the United States was making 1,720,000 pounds of nitro-starch a +month for loading hand grenades. So, too, the Post Office Department +discovered that it could use mucilage made of corn dextrin as well as +that which used to be made from tapioca. This is progress in the right +direction. It would be well to divert some of the energetic efforts now +devoted to the increase of commerce to the discovery of ways of reducing +the need for commerce by the development of home products. There is no +merit in simply hauling things around the world. + +In the last chapter we saw how dextrose or glucose could be converted by +fermentation into alcohol. Since corn starch, as we have seen, can be +converted into dextrose, it can serve as a source of alcohol. This was, +in fact, one of the earliest misuses to which corn was put, and before +the war put a stop to it 34,000,000 bushels went into the making of +whiskey in the United States every year, not counting the moonshiners' +output. But even though we left off drinking whiskey the distillers +could still thrive. Mars is more thirsty than Bacchus. The output of +whiskey, denatured for industrial purposes, is more than three times +what is was before the war, and the price has risen from 30 cents a +gallon to 67 cents. This may make it profitable to utilize sugars, +starches and cellulose that formerly were out of the question. According +to the calculations of the Forest Products Laboratory of Madison it +costs from 37 to 44 cents a gallon to make alcohol from corn, but it may +be made from sawdust at a cost of from 14 to 20 cents. This is not "wood +alcohol" (that is, methyl alcohol, CH_{4}O) such as is made by the +destructive distillation of wood, but genuine "grain alcohol" (ethyl +alcohol, C_{2}H_{6}O), such as is made by the fermentation of glucose or +other sugar. The first step in the process is to digest the sawdust or +chips with dilute sulfuric acid under heat and pressure. This converts +the cellulose (wood fiber) in large part into glucose ("corn sugar") +which may be extracted by hot water in a diffusion battery as in +extracting the sugar from beet chips. This glucose solution may then be +fermented by yeast and the resulting alcohol distilled off. The process +is perfectly practicable but has yet to be proved profitable. But the +sulfite liquors of the paper mills are being worked up successfully into +industrial alcohol. + +The rapidly approaching exhaustion of our oil fields which the war has +accelerated leads us to look around to see what we can get to take the +place of gasoline. One of the most promising of the suggested +substitutes is alcohol. The United States is exceptionally rich in +mineral oil, but some countries, for instance England, Germany, France +and Australia, have little or none. The Australian Advisory Council of +Science, called to consider the problem, recommends alcohol for +stationary engines and motor cars. Alcohol has the disadvantage of +being less volatile than gasoline so it is hard to start up the engine +from the cold. But the lower volatility and ignition point of alcohol +are an advantage in that it can be put under a pressure of 150 pounds to +the square inch. A pound of gasoline contains fifty per cent. more +potential energy than a pound of alcohol, but since the alcohol vapor +can be put under twice the compression of the gasoline and requires only +one-third the amount of air, the thermal efficiency of an alcohol engine +may be fifty per cent. higher than that of a gasoline engine. Alcohol +also has several other conveniences that can count in its favor. In the +case of incomplete combustion the cylinders are less likely to be +clogged with carbon and the escaping gases do not have the offensive +odor of the gasoline smoke. Alcohol does not ignite so easily as +gasoline and the fire is more readily put out, for water thrown upon +blazing alcohol dilutes it and puts out the flame while gasoline floats +on water and the fire is spread by it. It is possible to increase the +inflammability of alcohol by mixing with it some hydrocarbon such as +gasoline, benzene or acetylene. In the Taylor-White process the vapor +from low-grade alcohol containing 17 per cent. water is passed over +calcium carbide. This takes out the water and adds acetylene gas, making +a suitable mixture for an internal combustion engine. + +Alcohol can be made from anything of a starchy, sugary or woody nature, +that is, from the main substance of all vegetation. If we start with +wood (cellulose) we convert it first into sugar (glucose) and, of +course, we could stop here and use it for food instead of carrying it +on into alcohol. This provides one factor of our food, the carbohydrate, +but by growing the yeast plants on glucose and feeding them with +nitrates made from the air we can get the protein and fat. So it is +quite possible to live on sawdust, although it would be too expensive a +diet for anybody but a millionaire, and he would not enjoy it. Glucose +has been made from formaldehyde and this in turn made from carbon, +hydrogen and oxygen, so the synthetic production of food from the +elements is not such an absurdity as it was thought when Berthelot +suggested it half a century ago. + +The first step in the making of alcohol is to change the starch over +into sugar. This transformation is effected in the natural course of +sprouting by which the insoluble starch stored up in the seed is +converted into the soluble glucose for the sap of the growing plant. +This malting process is that mainly made use of in the production of +alcohol from grain. But there are other ways of effecting the change. It +may be done by heating with acid as we have seen, or according to a +method now being developed the final conversion may be accomplished by +mold instead of malt. In applying this method, known as the amylo +process, to corn, the meal is mixed with twice its weight of water, +acidified with hydrochloric acid and steamed. The mash is then cooled +down somewhat, diluted with sterilized water and innoculated with the +mucor filaments. As the mash molds the starch is gradually changed over +to glucose and if this is the product desired the process may be stopped +at this point. But if alcohol is wanted yeast is added to ferment the +sugar. By keeping it alkaline and treating with the proper bacteria a +high yield of glycerin can be obtained. + +In the fermentation process for making alcoholic liquors a little +glycerin is produced as a by-product. Glycerin, otherwise called +glycerol, is intermediate between sugar and alcohol. Its molecule +contains three carbon atoms, while glucose has six and alcohol two. It +is possible to increase the yield of glycerin if desired by varying the +form of fermentation. This was desired most earnestly in Germany during +the war, for the British blockade shut off the importation of the fats +and oils from which the Germans extracted the glycerin for their +nitroglycerin. Under pressure of this necessity they worked out a +process of getting glycerin in quantity from sugar and, news of this +being brought to this country by Dr. Alonzo Taylor, the United States +Treasury Department set up a special laboratory to work out this +problem. John R. Eoff and other chemists working in this laboratory +succeeded in getting a yield of twenty per cent. of glycerin by +fermenting black strap molasses or other syrup with California wine +yeast. During the fermentation it is necessary to neutralize the acetic +acid formed with sodium or calcium carbonate. It was estimated that +glycerin could be made from waste sugars at about a quarter of its +war-time cost, but it is doubtful whether the process would be +profitable at normal prices. + +We can, if we like, dispense with either yeast or bacteria in the +production of glycerin. Glucose syrup suspended in oil under steam +pressure with finely divided nickel as a catalyst and treated with +nascent hydrogen will take up the hydrogen and be converted into +glycerin. But the yield is poor and the process expensive. + +Food serves substantially the same purpose in the body as fuel in the +engine. It provides the energy for work. The carbohydrates, that is the +sugars, starches and celluloses, can all be used as fuels and can +all--even, as we have seen, the cellulose--be used as foods. The final +products, water and carbon dioxide, are in both cases the same and +necessarily therefore the amount of energy produced is the same in the +body as in the engine. Corn is a good example of the equivalence of the +two sources of energy. There are few better foods and no better fuels. I +can remember the good old days in Kansas when we had corn to burn. It +was both an economy and a luxury, for--at ten cents a bushel--it was +cheaper than coal or wood and preferable to either at any price. The +long yellow ears, each wrapped in its own kindling, could be handled +without crocking the fingers. Each kernel as it crackled sent out a +blazing jet of oil and the cobs left a fine bed of coals for the corn +popper to be shaken over. Driftwood and the pyrotechnic fuel they make +now by soaking sticks in strontium and copper salts cannot compare with +the old-fashioned corn-fed fire in beauty and the power of evoking +visions. Doubtless such luxury would be condemned as wicked nowadays, +but those who have known the calorific value of corn would find it hard +to abandon it altogether, and I fancy that the Western farmer's wife, +when she has an extra batch of baking to do, will still steal a few ears +from the crib. + + + + +XI + +SOLIDIFIED SUNSHINE + + +All life and all that life accomplishes depend upon the supply of solar +energy stored in the form of food. The chief sources of this vital +energy are the fats and the sugars. The former contain two and a quarter +times the potential energy of the latter. Both, when completely +purified, consist of nothing but carbon, hydrogen and oxygen; elements +that are to be found freely everywhere in air and water. So when the +sunny southland exports fats and oils, starches and sugar, it is then +sending away nothing material but what comes back to it in the next +wind. What it is sending to the regions of more slanting sunshine is +merely some of the surplus of the radiant energy it has received so +abundantly, compacted for convenience into a portable and edible form. + +In previous chapters I have dealt with some of the uses of cotton, its +employment for cloth, for paper, for artificial fibers, for explosives, +and for plastics. But I have ignored the thing that cotton is attached +to and for which, in the economy of nature, the fibers are formed; that +is, the seed. It is as though I had described the aeroplane and ignored +the aviator whom it was designed to carry. But in this neglect I am but +following the example of the human race, which for three thousand years +used the fiber but made no use of the seed except to plant the next +crop. + +Just as mankind is now divided into the two great classes, the +wheat-eaters and the rice-eaters, so the ancient world was divided into +the wool-wearers and the cotton-wearers. The people of India wore +cotton; the Europeans wore wool. When the Greeks under Alexander fought +their way to the Far East they were surprised to find wool growing on +trees. Later travelers returning from Cathay told of the same marvel and +travelers who stayed at home and wrote about what they had not seen, +like Sir John Maundeville, misunderstood these reports and elaborated a +legend of a tree that bore live lambs as fruit. Here, for instance, is +how a French poetical botanist, Delacroix, described it in 1791, as +translated from his Latin verse: + + Upon a stalk is fixed a living brute, + A rooted plant bears quadruped for fruit; + It has a fleece, nor does it want for eyes, + And from its brows two wooly horns arise. + The rude and simple country people say + It is an animal that sleeps by day + And wakes at night, though rooted to the ground, + To feed on grass within its reach around. + +But modern commerce broke down the barrier between East and West. A new +cotton country, the best in the world, was discovered in America. Cotton +invaded England and after a hard fight, with fists as well as finance, +wool was beaten in its chief stronghold. Cotton became King and the +wool-sack in the House of Lords lost its symbolic significance. + +Still two-thirds of the cotton crop, the seed, was wasted and it is only +within the last fifty years that methods of using it have been +developed to any extent. + +The cotton crop of the United States for 1917 amounted to about +11,000,000 bales of 500 pounds each. When the Great War broke out and no +cotton could be exported to Germany and little to England the South was +in despair, for cotton went down to five or six cents a pound. The +national Government, regardless of states' rights, was called upon for +aid and everybody was besought to "buy a bale." Those who responded to +this patriotic appeal were well rewarded, for cotton rose as the war +went on and sold at twenty-nine cents a pound. + +[ILLUSTRATION: PRODUCTS AND USES OF COTTONSEED] + +But the chemist has added some $150,000,000 a year to the value of the +crop by discovering ways of utilizing the cottonseed that used to be +thrown away or burned as fuel. The genealogical table of the progeny of +the cottonseed herewith printed will give some idea of their variety. If +you will examine a cottonseed you will see first that there is a fine +fuzz of cotton fiber sticking to it. These linters can be removed by +machinery and used for any purpose where length of fiber is not +essential. For instance, they may be nitrated as described in previous +articles and used for making smokeless powder or celluloid. + +On cutting open the seed you will observe that it consists of an oily, +mealy kernel encased in a thin brown hull. The hulls, amounting to 700 +or 900 pounds in a ton of seed, were formerly burned. Now, however, they +bring from $4 to $10 a ton because they can be ground up into +cattle-feed or paper stock or used as fertilizer. + +The kernel of the cottonseed on being pressed yields a yellow oil and +leaves a mealy cake. This last, mixed with the hulls, makes a good +fodder for fattening cattle. Also, adding twenty-five per cent. of the +refined cottonseed meal to our war bread made it more nutritious and no +less palatable. Cottonseed meal contains about forty per cent. of +protein and is therefore a highly concentrated and very valuable feeding +stuff. Before the war we were exporting nearly half a million tons of +cottonseed meal to Europe, chiefly to Germany and Denmark, where it is +used for dairy cows. The British yeoman, his country's pride, has not +yet been won over to the use of any such newfangled fodder and +consequently the British manufacturer could not compete with his +continental rivals in the seed-crushing business, for he could not +dispose of his meal-cake by-product as did they. + +[Illustration: Photo by Press Illustrating Service + +Cottonseed Oil As It Is Squeezed From The Seed By The Presses] + +[Illustration: Photo by Press Illustrating Service + +Cottonseed Oil As It Comes From The Compressors Flowing Out Of The +Faucets + +When cold it is firm and white like lard] + +Let us now turn to the most valuable of the cottonseed products, the +oil. The seed contains about twenty per cent. of oil, most of which can +be squeezed out of the hot seeds by hydraulic pressure. It comes out as +a red liquid of a disagreeable odor. This is decolorized, deodorized and +otherwise purified in various ways: by treatment with alkalies or acids, +by blowing air and steam through it, by shaking up with fuller's earth, +by settling and filtering. The refined product is a yellow oil, suitable +for table use. Formerly, on account of the popular prejudice against any +novel food products, it used to masquerade as olive oil. Now, however, +it boldly competes with its ancient rival in the lands of the olive tree +and America ships some 700,000 barrels of cottonseed oil a year to the +Mediterranean. The Turkish Government tried to check the spread of +cottonseed oil by calling it an adulterant and prohibiting its mixture +with olive oil. The result was that the sale of Turkish olive oil fell +off because people found its flavor too strong when undiluted. Italy +imports cottonseed oil and exports her olive oil. Denmark imports +cottonseed meal and margarine and exports her butter. + +Northern nations are accustomed to hard fats and do not take to oils for +cooking or table use as do the southerners. Butter and lard are +preferred to olive oil and ghee. But this does not rule out cottonseed. +It can be combined with the hard fats of animal or vegetable origin in +margarine or it may itself be hardened by hydrogen. + +To understand this interesting reaction which is profoundly affecting +international relations it will be necessary to dip into the chemistry +of the subject. Here are the symbols of the chief ingredients of the +fats and oils. Please look at them. + + Linoleic acid C_{18}H_{32}O_{2} + Oleic acid C_{18}H_{34}O_{2} + Stearic acid C_{18}H_{36}O_{2} + +Don't skip these because you have not studied chemistry. That's why I am +giving them to you. If you had studied chemistry you would know them +without my telling. Just examine them and you will discover the secret. +You will see that all three are composed of the same elements, carbon, +hydrogen, and oxygen. Notice next the number of atoms in each element as +indicated by the little low figures on the right of each letter. You +observe that all three contain the same number of atoms of carbon and +oxygen but differ in the amount of hydrogen. This trifling difference in +composition makes a great difference in behavior. The less the hydrogen +the lower the melting point. Or to say the same thing in other words, +fatty substances low in hydrogen are apt to be liquids and those with a +full complement of hydrogen atoms are apt to be solids at the ordinary +temperature of the air. It is common to call the former "oils" and the +latter "fats," but that implies too great a dissimilarity, for the +distinction depends on whether we are living in the tropics or the +arctic. It is better, therefore, to lump them all together and call +them "soft fats" and "hard fats," respectively. + +Fats of the third order, the stearic group, are called "saturated" +because they have taken up all the hydrogen they can hold. Fats of the +other two groups are called "unsaturated." The first, which have the +least hydrogen, are the most eager for more. If hydrogen is not handy +they will take up other things, for instance oxygen. Linseed oil, which +consists largely, as the name implies, of linoleic acid, will absorb +oxygen on exposure to the air and become hard. That is why it is used in +painting. Such oils are called "drying" oils, although the hardening +process is not really drying, since they contain no water, but is +oxidation. The "semi-drying oils," those that will harden somewhat on +exposure to the air, include the oils of cottonseed, corn, sesame, soy +bean and castor bean. Olive oil and peanut oil are "non-drying" and +contain oleic compounds (olein). The hard fats, such as stearin, +palmitin and margarin, are mostly of animal origin, tallow and lard, +though coconut and palm oil contain a large proportion of such saturated +compounds. + +Though the chemist talks of the fatty "acids," nobody else would call +them so because they are not sour. But they do behave like the acids in +forming salts with bases. The alkali salts of the fatty acids are known +to us as soaps. In the natural fats they exist not as free acids but as +salts of an organic base, glycerin, as I explained in a previous +chapter. The natural fats and oils consist of complex mixtures of the +glycerin compounds of these acids (known as olein, stearin, etc.), as +well as various others of a similar sort. If you will set a bottle of +salad oil in the ice-box you will see it separate into two parts. The +white, crystalline solid that separates out is largely stearin. The part +that remains liquid is largely olein. You might separate them by +filtering it cold and if then you tried to sell the two products you +would find that the hard fat would bring a higher price than the oil, +either for food or soap. If you tried to keep them you would find that +the hard fat kept neutral and "sweet" longer than the other. You may +remember that the perfumes (as well as their odorous opposites) were +mostly unsaturated compounds. So we find that it is the free and +unsaturated fatty acids that cause butter and oil to become rank and +rancid. + +Obviously, then, we could make money if we could turn soft, unsaturated +fats like olein into hard, saturated fats like stearin. Referring to the +symbols we see that all that is needed to effect the change is to get +the former to unite with hydrogen. This requires a little coaxing. The +coaxer is called a catalyst. A catalyst, as I have previously explained, +is a substance that by its mere presence causes the union of two other +substances that might otherwise remain separate. For that reason the +catalyst is referred to as "a chemical parson." Finely divided metals +have a strong catalytic action. Platinum sponge is excellent but too +expensive. So in this case nickel is used. A nickel salt mixed with +charcoal or pumice is reduced to the metallic state by heating in a +current of hydrogen. Then it is dropped into the tank of oil and +hydrogen gas is blown through. The hydrogen may be obtained by splitting +water into its two components, hydrogen and oxygen, by means of the +electrical current, or by passing steam over spongy iron which takes out +the oxygen. The stream of hydrogen blown through the hot oil converts +the linoleic acid to oleic and then the oleic into stearic. If you +figured up the weights from the symbols given above you would find that +it takes about one pound of hydrogen to convert a hundred pounds of +olein to stearin and the cost is only about one cent a pound. The nickel +is unchanged and is easily separated. A trace of nickel may remain in +the product, but as it is very much less than the amount dissolved when +food is cooked in nickel-plated vessels it cannot be regarded as +harmful. + +Even more unsaturated fats may be hydrogenated. Fish oil has hitherto +been almost unusable because of its powerful and persistent odor. This +is chiefly due to a fatty acid which properly bears the uneuphonious +name of clupanodonic acid and has the composition of C_{18}H_{28}O_{2}. +By comparing this with the symbol of the odorless stearic acid, +C_{18}H_{36}O_{2}, you will see that all the rank fish oil lacks to make +it respectable is eight hydrogen atoms. A Japanese chemist, Tsujimoto, +has discovered how to add them and now the reformed fish oil under the +names of "talgol" and "candelite" serves for lubricant and even enters +higher circles as a soap or food. + +This process of hardening fats by hydrogenation resulted from the +experiments of a French chemist, Professor Sabatier of Toulouse, in the +last years of the last century, but, as in many other cases, the Germans +were the first to take it up and profit by it. Before the war the copra +or coconut oil from the British Asiatic colonies of India, Ceylon and +Malaya went to Germany at the rate of $15,000,000 a year. The palm +kernels grown in British West Africa were shipped, not to Liverpool, but +to Hamburg, $19,000,000 worth annually. Here the oil was pressed out and +used for margarin and the residual cake used for feeding cows produced +butter or for feeding hogs produced lard. Half of the copra raised in +the British possessions was sent to Germany and half of the oil from it +was resold to the British margarin candle and soap makers at a handsome +profit. The British chemists were not blind to this, but they could do +nothing, first because the English politician was wedded to free trade, +second, because the English farmer would not use oil cake for his stock. +France was in a similar situation. Marseilles produced 15,500,000 +gallons of oil from peanuts grown largely in the French African +colonies--but shipped the oil-cake on to Hamburg. Meanwhile the Germans, +in pursuit of their policy of attaining economic independence, were +striving to develop their own tropical territory. The subjects of King +George who because they had the misfortune to live in India were +excluded from the British South African dominions or mistreated when +they did come, were invited to come to German East Africa and set to +raising peanuts in rivalry to French Senegal and British Coromandel. +Before the war Germany got half of the Egyptian cottonseed and half of +the Philippine copra. That is one of the reasons why German warships +tried to check Dewey at Manila in 1898 and German troops tried to +conquer Egypt in 1915. + +But the tide of war set the other way and the German plantations of +palmnuts and peanuts in Africa have come into British possession and +now the British Government is starting an educational campaign to teach +their farmers to feed oil cake like the Germans and their people to eat +peanuts like the Americans. + +The Germans shut off from the tropical fats supply were hard up for food +and for soap, for lubricants and for munitions. Every person was given a +fat card that reduced his weekly allowance to the minimum. Millers were +required to remove the germs from their cereals and deliver them to the +war department. Children were set to gathering horse-chestnuts, +elderberries, linden-balls, grape seeds, cherry stones and sunflower +heads, for these contain from six to twenty per cent. of oil. Even the +blue-bottle fly--hitherto an idle creature for whom Beelzebub found +mischief--was conscripted into the national service and set to laying +eggs by the billion on fish refuse. Within a few days there is a crop of +larvae which, to quote the "Chemische Zentralblatt," yields forty-five +grams per kilogram of a yellow oil. This product, we should hope, is +used for axle-grease and nitroglycerin, although properly purified it +would be as nutritious as any other--to one who has no imagination. +Driven to such straits Germany would have given a good deal for one of +those tropical islands that we are so careless about. + +It might have been supposed that since the United States possessed the +best land in the world for the production of cottonseed, coconuts, +peanuts, and corn that it would have led all other countries in the +utilization of vegetable oils for food. That this country has not so +used its advantage is due to the fact that the new products have not +merely had to overcome popular conservatism, ignorance and +prejudice--hard things to fight in any case--but have been deliberately +checked and hampered by the state and national governments in defense of +vested interests. The farmer vote is a power that no politician likes to +defy and the dairy business in every state was thoroughly organized. In +New York the oleomargarin industry that in 1879 was turning out products +valued at more than $5,000,000 a year was completely crushed out by +state legislation.[2] The output of the United States, which in 1902 had +risen to 126,000,000 pounds, was cut down to 43,000,000 pounds in 1909 +by federal legislation. According to the disingenuous custom of American +lawmakers the Act of 1902 was passed through Congress as a "revenue +measure," although it meant a loss to the Government of more than three +million dollars a year over what might be produced by a straight two +cents a pound tax. A wholesale dealer in oleomargarin was made to pay a +higher license than a wholesale liquor dealer. The federal law put a tax +of ten cents a pound on yellow oleomargarin and a quarter of a cent a +pound on the uncolored. But people--doubtless from pure +prejudice--prefer a yellow spread for their bread, so the economical +housewife has to work over her oleomargarin with the annatto which is +given to her when she buys a package or, if the law prohibits this, +which she is permitted to steal from an open box on the grocer's +counter. A plausible pretext for such legislation is afforded by the +fact that the butter substitutes are so much like butter that they +cannot be easily distinguished from it unless the use of annatto is +permitted to butter and prohibited to its competitors. Fradulent sales +of substitutes of any kind ought to be prevented, but the recent pure +food legislation in America has shown that it is possible to secure +truthful labeling without resorting to such drastic measures. In Europe +the laws against substitution were very strict, but not devised to +restrict the industry. Consequently the margarin output of Germany +doubled in the five years preceding the war and the output of England +tripled. In Denmark the consumption of margarin rose from 8.8 pounds per +capita in 1890 to 32.6 pounds in 1912. Yet the butter business, +Denmark's pride, was not injured, and Germany and England imported more +butter than ever before. Now that the price of butter in America has +gone over the seventy-five cent mark Congress may conclude that it no +longer needs to be protected against competition. + +The "compound lards" or "lard compounds," consisting usually of +cottonseed oil and oleo-stearin, although the latter may now be replaced +by hardened oil, met with the same popular prejudice and attempted +legislative interference, but succeeded more easily in coming into +common use under such names as "Cottosuet," "Kream Krisp," "Kuxit," +"Korno," "Cottolene" and "Crisco." + +Oleomargarin, now generally abbreviated to margarin, originated, like +many other inventions, in military necessity. The French Government in +1869 offered a prize for a butter substitute for the army that should be +cheaper and better than butter in that it did not spoil so easily. The +prize was won by a French chemist, Mége-Mouries, who found that by +chilling beef fat the solid stearin could be separated from an oil +(oleo) which was the substantially same as that in milk and hence in +butter. Neutral lard acts the same. + +This discovery of how to separate the hard and soft fats was followed by +improved methods for purifying them and later by the process for +converting the soft into the hard fats by hydrogenation. The net result +was to put into the hands of the chemist the ability to draw his +materials at will from any land and from the vegetable and animal +kingdoms and to combine them as he will to make new fat foods for every +use; hard for summer, soft for winter; solid for the northerners and +liquid for the southerners; white, yellow or any other color, and +flavored to suit the taste. The Hindu can eat no fat from the sacred +cow; the Mohammedan and the Jew can eat no fat from the abhorred pig; +the vegetarian will touch neither; other people will take both. No +matter, all can be accommodated. + +All the fats and oils, though they consist of scores of different +compounds, have practically the same food value when freed from the +extraneous matter that gives them their characteristic flavors. They are +all practically tasteless and colorless. The various vegetable and +animal oils and fats have about the same digestibility, 98 per cent.,[3] +and are all ordinarily completely utilized in the body, supplying it +with two and a quarter times as much energy as any other food. + +It does not follow, however, that there is no difference in the +products. The margarin men accuse butter of harboring tuberculosis germs +from which their product, because it has been heated or is made from +vegetable fats, is free. The butter men retort that margarin is lacking +in vitamines, those mysterious substances which in minute amounts are +necessary for life and especially for growth. Both the claim and the +objection lose a large part of their force where the margarin, as is +customarily the case, is mixed with butter or churned up with milk to +give it the familiar flavor. But the difficulty can be easily overcome. +The milk used for either butter or margarin should be free or freed from +disease germs. If margarin is altogether substituted for butter, the +necessary vitamines may be sufficiently provided by milk, eggs and +greens. + +Owing to these new processes all the fatty substances of all lands have +been brought into competition with each other. In such a contest the +vegetable is likely to beat the animal and the southern to win over the +northern zones. In Europe before the war the proportion of the various +ingredients used to make butter substitutes was as follows: + + AVERAGE COMPOSITION OF EUROPEAN MARGARIN + + + Per Cent. + Animal hard fats 25 + Vegetable hard fats 35 + Copra 29 + Palm-kernel 6 + Vegetable soft fats 26 + Cottonseed 13 + Peanut 6 + Sesame 6 + Soya-bean 1 + Water, milk, salt 14 + ___ + 100 + +This is not the composition of any particular brand but the average of +them all. The use of a certain amount of the oil of the sesame seed is +required by the laws of Germany and Denmark because it can be easily +detected by a chemical color test and so serves to prevent the margarin +containing it from being sold as butter. "Open sesame!" is the password +to these markets. Remembering that margarin originally was made up +entirely of animal fats, soft and hard, we can see from the above +figures how rapidly they are being displaced by the vegetable fats. The +cottonseed and peanut oils have replaced the original oleo oil and the +tropical oils from the coconut (copra) and African palm are crowding out +the animal hard fats. Since now we can harden at will any of the +vegetable oils it is possible to get along altogether without animal +fats. Such vegetable margarins were originally prepared for sale in +India, but proved unexpectedly popular in Europe, and are now being +introduced into America. They are sold under various trade names +suggesting their origin, such as "palmira," "palmona," "milkonut," +"cocose," "coconut oleomargarin" and "nucoa nut margarin." The last +named is stated to be made of coconut oil (for the hard fat) and peanut +oil (for the soft fat), churned up with a culture of pasteurized milk +(to impart the butter flavor). The law requires such a product to be +branded "oleomargarine" although it is not. Such cases of compulsory +mislabeling are not rare. You remember the "Pigs is Pigs" story. + +Peanut butter has won its way into the American menu without any +camouflage whatever, and as a salad oil it is almost equally frank about +its lowly origin. This nut, which grows on a vine instead of a tree, +and is dug from the ground like potatoes instead of being picked with a +pole, goes by various names according to locality, peanuts, ground-nuts, +monkey-nuts, arachides and goobers. As it takes the place of cotton oil +in some of its products so it takes its place in the fields and oilmills +of Texas left vacant by the bollweevil. The once despised peanut added +some $56,000,000 to the wealth of the South in 1916. The peanut is rich +in the richest of foods, some 50 per cent. of oil and 30 per cent. of +protein. The latter can be worked up into meat substitutes that will +make the vegetarian cease to envy his omnivorous neighbor. Thanks +largely to the chemist who has opened these new fields of usefulness, +the peanut-raiser got $1.25 a bushel in 1917 instead of the 30 cents +that he got four years before. + +It would be impossible to enumerate all the available sources of +vegetable oils, for all seeds and nuts contain more or less fatty matter +and as we become more economical we shall utilize of what we now throw +away. The germ of the corn kernel, once discarded in the manufacture of +starch, now yields a popular table oil. From tomato seeds, one of the +waste products of the canning factory, can be extracted 22 per cent. of +an edible oil. Oats contain 7 per cent. of oil. From rape seed the +Japanese get 20,000 tons of oil a year. To the sources previously +mentioned may be added pumpkin seeds, poppy seeds, raspberry seeds, +tobacco seeds, cockleburs, hazelnuts, walnuts, beechnuts and acorns. + +The oil-bearing seeds of the tropics are innumerable and will become +increasingly essential to the inhabitants of northern lands. It was the +realization of this that brought on the struggle of the great powers +for the possession of tropical territory which, for years before, they +did not think worth while raising a flag over. No country in the future +can consider itself safe unless it has secure access to such sources. We +had a sharp lesson in this during the war. Palm oil, it seems, is +necessary for the manufacture of tinplate, an industry that was built up +in the United States by the McKinley tariff. The British possessions in +West Africa were the chief source of palm oil and the Germans had the +handling of it. During the war the British Government assumed control of +the palm oil products of the British and German colonies and prohibited +their export to other countries than England. Americans protested and +beseeched, but in vain. The British held, quite correctly, that they +needed all the oil they could get for food and lubrication and +nitroglycerin. But the British also needed canned meat from America for +their soldiers and when it was at length brought to their attention that +the packers could not ship meat unless they had cans and that cans could +not be made without tin and that tin could not be made without palm oil +the British Government consented to let us buy a little of their palm +oil. The lesson is that of Voltaire's story, "Candide," "Let us +cultivate our own garden"--and plant a few palm trees in it--also rubber +trees, but that is another story. + +The international struggle for oil led to the partition of the Pacific +as the struggle for rubber led to the partition of Africa. Theodor +Weber, as Stevenson says, "harried the Samoans" to get copra much as +King Leopold of Belgium harried the Congoese to get caoutchouc. It was +Weber who first fully realized that the South Sea islands, formerly +given over to cannibals, pirates and missionaries, might be made +immensely valuable through the cultivation of the coconut palms. When +the ripe coconut is split open and exposed to the sun the meat dries up +and shrivels and in this form, called "copra," it can be cut out and +shipped to the factory where the oil is extracted and refined. Weber +while German Consul in Samoa was also manager of what was locally known +as "the long-handled concern" (_Deutsche Handels und Plantagen +Gesellschaft der Südsee Inseln zu Hamburg_), a pioneer commercial and +semi-official corporation that played a part in the Pacific somewhat +like the British Hudson Bay Company in Canada or East India Company in +Hindustan. Through the agency of this corporation on the start Germany +acquired a virtual monopoly of the transportation and refining of +coconut oil and would have become the dominant power in the Pacific if +she had not been checked by force of arms. In Apia Bay in 1889 and again +in Manila Bay in 1898 an American fleet faced a German fleet ready for +action while a British warship lay between. So we rescued the +Philippines and Samoa from German rule and in 1914 German power was +eliminated from the Pacific. During the ten years before the war, the +production of copra in the German islands more than doubled and this was +only the beginning of the business. Now these islands have been divided +up among Australia, New Zealand and Japan, and these countries are +planning to take care of the copra. + +But although we get no extension of territory from the war we still +have the Philippines and some of the Samoan Islands, and these are +capable of great development. From her share of the Samoan Islands +Germany got a million dollars' worth of copra and we might get more from +ours. The Philippines now lead the world in the production of copra, but +Java is a close second and Ceylon not far behind. If we do not look out +we will be beaten both by the Dutch and the British, for they are +undertaking the cultivation of the coconut on a larger scale and in a +more systematic way. According to an official bulletin of the Philippine +Government a coconut plantation should bring in "dividends ranging from +10 to 75 per cent. from the tenth to the hundredth year." And this being +printed in 1913 figured the price of copra at 3-1/2 cents, whereas it +brought 4-1/2 cents in 1918, so the prospect is still more encouraging. +The copra is half fat and can be cheaply shipped to America, where it +can be crushed in the southern oilmills when they are not busy on +cottonseed or peanuts. But even this cost of transportation can be +reduced by extracting the oil in the islands and shipping it in bulk +like petroleum in tank steamers. + +In the year ending June, 1918, the United States imported from the +Philippines 155,000,000 pounds of coconut oil worth $18,000,000 and +220,000,000 pounds of copra worth $10,000,000. But this was about half +our total importations; the rest of it we had to get from foreign +countries. Panama palms may give us a little relief from this dependence +on foreign sources. In 1917 we imported 19,000,000 whole coconuts from +Panama valued at $700,000. + +[Illustration: SPLITTING COCONUTS ON THE ISLAND OF TAHITI + +After drying in the sun the meat is picked and the oil extracted for +making coconut butter] + +[Illustration: From "America's Munitions" + +THE ELECTRIC CURRENT PASSING THROUGH SALT WATER IN THESE CELLS +DECOMPOSES THE SALT INTO CAUSTIC SODA AND CHLORINE GAS + +There were eight rooms like this in the Edgewood plant, capable of +producing 200,000 pounds of chlorine a day] + +A new form of fat that has rapidly come into our market is the oil of +the soya or soy bean. In 1918 we imported over 300,000,000 pounds of +soy-bean oil, mostly from Manchuria. The oil is used in manufacture of +substitutes for butter, lard, cheese, milk and cream, as well as for +soap and paint. The soy-bean can be raised in the United States wherever +corn can be grown and provides provender for man and beast. The soy meal +left after the extraction of the oil makes a good cattle food and the +fermented juice affords the shoya sauce made familiar to us through the +popularity of the chop-suey restaurants. + +As meat and dairy products become scarcer and dearer we shall become +increasingly dependent upon the vegetable fats. We should therefore +devise means of saving what we now throw away, raise as much as we can +under our own flag, keep open avenues for our foreign supply and +encourage our cooks to make use of the new products invented by our +chemists. + + + + +CHAPTER XII + +FIGHTING WITH FUMES + + +The Germans opened the war using projectiles seventeen inches in +diameter. They closed it using projectiles one one-hundred millionth of +an inch in diameter. And the latter were more effective than the former. +As the dimensions were reduced from molar to molecular the battle became +more intense. For when the Big Bertha had shot its bolt, that was the +end of it. Whomever it hit was hurt, but after that the steel fragments +of the shell lay on the ground harmless and inert. The men in the +dugouts could hear the shells whistle overhead without alarm. But the +poison gas could penetrate where the rifle ball could not. The malignant +molecules seemed to search out their victims. They crept through the +crevices of the subterranean shelters. They hunted for the pinholes in +the face masks. They lay in wait for days in the trenches for the +soldiers' return as a cat watches at the hole of a mouse. The cannon +ball could be seen and heard. The poison gas was invisible and +inaudible, and sometimes even the chemical sense which nature has given +man for his protection, the sense of smell, failed to give warning of +the approach of the foe. + +The smaller the matter that man can deal with the more he can get out of +it. So long as man was dependent for power upon wind and water his +working capacity was very limited. But as soon as he passed over the +border line from physics into chemistry and learned how to use the +molecule, his efficiency in work and warfare was multiplied manifold. +The molecular bombardment of the piston by steam or the gases of +combustion runs his engines and propels his cars. The first man who +wanted to kill another from a safe distance threw the stone by his arm's +strength. David added to his arm the centrifugal force of a sling when +he slew Goliath. The Romans improved on this by concentrating in a +catapult the strength of a score of slaves and casting stone cannon +balls to the top of the city wall. But finally man got closer to +nature's secret and discovered that by loosing a swarm of gaseous +molecules he could throw his projectile seventy-five miles and then by +the same force burst it into flying fragments. There is no smaller +projectile than the atom unless our belligerent chemists can find a way +of using the electron stream of the cathode ray. But this so far has +figured only in the pages of our scientific romancers and has not yet +appeared on the battlefield. If, however, man could tap the reservoir of +sub-atomic energy he need do no more work and would make no more war, +for unlimited powers of construction and destruction would be at his +command. The forces of the infinitesimal are infinite. + +The reason why a gas is so active is because it is so egoistic. +Psychologically interpreted, a gas consists of particles having the +utmost aversion to one another. Each tries to get as far away from every +other as it can. There is no cohesive force; no attractive impulse; +nothing to draw them together except the all too feeble power of +gravitation. The hotter they get the more they try to disperse and so +the gas expands. The gas represents the extreme of individualism as +steel represents the extreme of collectivism. The combination of the two +works wonders. A hot gas in a steel cylinder is the most powerful agency +known to man, and by means of it he accomplishes his greatest +achievements in peace or war time. + +The projectile is thrown from the gun by the expansive force of the +gases released from the powder and when it reaches its destination it is +blown to pieces by the same force. This is the end of it if it is a +shell of the old-fashioned sort, for the gases of combustion mingle +harmlessly with the air of which they are normal constituents. But if it +is a poison gas shell each molecule as it is released goes off straight +into the air with a speed twice that of the cannon ball and carries +death with it. A man may be hit by a heavy piece of lead or iron and +still survive, but an unweighable amount of lethal gas may be fatal to +him. + +Most of the novelties of the war were merely extensions of what was +already known. To increase the caliber of a cannon from 38 to 42 +centimeters or its range from 30 to 75 miles does indeed make necessary +a decided change in tactics, but it is not comparable to the revolution +effected by the introduction of new weapons of unprecedented power such +as airplanes, submarines, tanks, high explosives or poison gas. If any +army had been as well equipped with these in the beginning as all armies +were at the end it might easily have won the war. That is to say, if the +general staff of any of the powers had had the foresight and confidence +to develop and practise these modes of warfare on a large scale in +advance it would have been irresistible against an enemy unprepared to +meet them. But no military genius appeared on either side with +sufficient courage and imagination to work out such schemes in secret +before trying them out on a small scale in the open. Consequently the +enemy had fair warning and ample time to learn how to meet them and +methods of defense developed concurrently with methods of attack. For +instance, consider the motor fortresses to which Ludendorff ascribes his +defeat. The British first sent out a few clumsy tanks against the German +lines. Then they set about making a lot of stronger and livelier ones, +but by the time these were ready the Germans had field guns to smash +them and chain fences with concrete posts to stop them. On the other +hand, if the Germans had followed up their advantage when they first set +the cloud of chlorine floating over the battlefield of Ypres they might +have won the war in the spring of 1915 instead of losing it in the fall +of 1918. For the British were unprepared and unprotected against the +silent death that swept down upon them on the 22nd of April, 1915. What +happened then is best told by Sir Arthur Conan Doyle in his "History of +the Great War." + + From the base of the German trenches over a considerable length + there appeared jets of whitish vapor, which gathered and + swirled until they settled into a definite low cloud-bank, + greenish-brown below and yellow above, where it reflected the + rays of the sinking sun. This ominous bank of vapor, impelled + by a northern breeze, drifted swiftly across the space which + separated the two lines. The French troops, staring over the + top of their parapet at this curious screen which ensured them + a temporary relief from fire, were observed suddenly to throw + up their hands, to clutch at their throats, and to fall to the + ground in the agonies of asphyxiation. Many lay where they had + fallen, while their comrades, absolutely helpless against this + diabolical agency, rushed madly out of the mephitic mist and + made for the rear, over-running the lines of trenches behind + them. Many of them never halted until they had reached Ypres, + while others rushed westwards and put the canal between + themselves and the enemy. The Germans, meanwhile, advanced, and + took possession of the successive lines of trenches, tenanted + only by the dead garrisons, whose blackened faces, contorted + figures, and lips fringed with the blood and foam from their + bursting lungs, showed the agonies in which they had died. Some + thousands of stupefied prisoners, eight batteries of French + field-guns, and four British 4.7's, which had been placed in a + wood behind the French position, were the trophies won by this + disgraceful victory. + + Under the shattering blow which they had received, a blow + particularly demoralizing to African troops, with their fears + of magic and the unknown, it was impossible to rally them + effectually until the next day. It is to be remembered in + explanation of this disorganization that it was the first + experience of these poison tactics, and that the troops engaged + received the gas in a very much more severe form than our own + men on the right of Langemarck. For a time there was a gap five + miles broad in the front of the position of the Allies, and + there were many hours during which there was no substantial + force between the Germans and Ypres. They wasted their time, + however, in consolidating their ground, and the chance of a + great coup passed forever. They had sold their souls as + soldiers, but the Devil's price was a poor one. Had they had a + corps of cavalry ready, and pushed them through the gap, it + would have been the most dangerous moment of the war. + +A deserter had come over from the German side a week before and told +them that cylinders of poison gas had been laid in the front trenches, +but no one believed him or paid any attention to his tale. War was then, +in the Englishman's opinion, a gentleman's game, the royal sport, and +poison was prohibited by the Hague rules. But the Germans were not +playing the game according to the rules, so the British soldiers were +strangled in their own trenches and fell easy victims to the advancing +foe. Within half an hour after the gas was turned on 80 per cent. of the +opposing troops were knocked out. The Canadians, with wet handkerchiefs +over their faces, closed in to stop the gap, but if the Germans had been +prepared for such success they could have cleared the way to the coast. +But after such trials the Germans stopped the use of free chlorine and +began the preparation of more poisonous gases. In some way that may not +be revealed till the secret history of the war is published, the British +Intelligence Department obtained a copy of the lecture notes of the +instructions to the German staff giving details of the new system of gas +warfare to be started in December. Among the compounds named was +phosgene, a gas so lethal that one part in ten thousand of air may be +fatal. The antidote for it is hexamethylene tetramine. This is not +something the soldier--or anybody else--is accustomed to carry around +with him, but the British having had a chance to cram up in advance on +the stolen lecture notes were ready with gas helmets soaked in the +reagent with the long name. + +The Germans rejoiced when gas bombs took the place of bayonets because +this was a field in which intelligence counted for more than brute +force and in which therefore they expected to be supreme. As usual they +were right in their major premise but wrong in their conclusion, owing +to the egoism of their implicit minor premise. It does indeed give the +advantage to skill and science, but the Germans were beaten at their own +game, for by the end of the war the United States was able to turn out +toxic gases at a rate of 200 tons a day, while the output of Germany or +England was only about 30 tons. A gas plant was started at Edgewood, +Maryland, in November, 1917. By March it was filling shell and before +the war put a stop to its activities in the fall it was producing +1,300,000 pounds of chlorine, 1,000,000 pounds of chlorpicrin, 1,300,000 +pounds of phosgene and 700,000 pounds of mustard gas a month. + +Chlorine, the first gas used, is unpleasantly familiar to every one who +has entered a chemical laboratory or who has smelled the breath of +bleaching powder. It is a greenish-yellow gas made from common salt. The +Germans employed it at Ypres by laying cylinders of the liquefied gas in +the trenches, about a yard apart, and running a lead discharge pipe over +the parapet. When the stop cocks are turned the gas streams out and +since it is two and a half times as heavy as air it rolls over the +ground like a noisome mist. It works best when the ground slopes gently +down toward the enemy and when the wind blows in that direction at a +rate between four and twelve miles an hour. But the wind, being strictly +neutral, may change its direction without warning and then the gases +turn back in their flight and attack their own side, something that +rifle bullets have never been known to do. + +[Illustration: © International Film Service + +GERMANS STARTING A GAS ATTACK ON THE RUSSIAN LINES + +Behind the cylinders from which the gas streams are seen three lines of +German troops waiting to attack. The photograph was taken from above by +a Russian airman] + +[Illustration: © Press Illustrating Service + +FILLING THE CANNISTERS OF GAS MASKS WITH CHARCOAL MADE FROM FRUIT PITS +IN LONG ISLAND CITY] + +Because free chlorine would not stay put and was dependent on the favor +of the wind for its effect, it was later employed, not as an elemental +gas, but in some volatile liquid that could be fired in a shell and so +released at any particular point far back of the front trenches. + +The most commonly used of these compounds was phosgene, which, as the +reader can see by inspection of its formula, COCl_{2}, consists of +chlorine (Cl) combined with carbon monoxide (CO), the cause of deaths +from illuminating gas. These two poisonous gases, chlorine and carbon +monoxide, when mixed together, will not readily unite, but if a ray of +sunlight falls upon the mixture they combine at once. For this reason +John Davy, who discovered the compound over a hundred years ago, named +it phosgene, that is, "produced by light." The same roots recur in +hydrogen, so named because it is "produced from water," and phosphorus, +because it is a "light-bearer." + +In its modern manufacture the catalyzer or instigator of the combination +is not sunlight but porous carbon. This is packed in iron boxes eight +feet long, through which the mixture of the two gases was forced. Carbon +monoxide may be made by burning coke with a supply of air insufficient +for complete combustion, but in order to get the pure gas necessary for +the phosgene common air was not used, but instead pure oxygen extracted +from it by a liquid air plant. + +Phosgene is a gas that may be condensed easily to a liquid by cooling it +down to 46 degrees Fahrenheit. A mixture of three-quarters chlorine with +one-quarter phosgene has been found most effective. By itself phosgene +has an inoffensive odor somewhat like green corn and so may fail to +arouse apprehension until a toxic concentration is reached. But even +small doses have such an effect upon the heart action for days afterward +that a slight exertion may prove fatal. + +The compound manufactured in largest amount in America was chlorpicrin. +This, like the others, is not so unfamiliar as it seems. As may be seen +from its formula, CCl_{3}NO_{2}, it is formed by joining the nitric acid +radical (NO_{2}), found in all explosives, with the main part of +chloroform (HCCl_{3}). This is not quite so poisonous as phosgene, but +it has the advantage that it causes nausea and vomiting. The soldier so +affected is forced to take off his gas mask and then may fall victim to +more toxic gases sent over simultaneously. + +Chlorpicrin is a liquid and is commonly loaded in a shell or bomb with +20 per cent. of tin chloride, which produces dense white fumes that go +through gas masks. It is made from picric acid (trinitrophenol), one of +the best known of the high explosives, by treatment with chlorine. The +chlorine is obtained, as it is in the household, from common bleaching +powder, or "chloride of lime." This is mixed with water to form a cream +in a steel still 18 feet high and 8 feet in diameter. A solution of +calcium picrate, that is, the lime salt of picric acid, is pumped in and +as the reaction begins the mixture heats up and the chlorpicrin distils +over with the steam. When the distillate is condensed the chlorpicrin, +being the heavier liquid, settles out under the layer of water and may +be drawn off to fill the shell. + +Much of what a student learns in the chemical laboratory he is apt to +forget in later life if he does not follow it up. But there are two +gases that he always remembers, chlorine and hydrogen sulfide. He is +lucky if he has escaped being choked by the former or sickened by the +latter. He can imagine what the effect would be if two offensive fumes +could be combined without losing their offensive features. Now a +combination something like this is the so-called mustard gas, which is +not a gas and is not made from mustard. But it is easily gasified, and +oil of mustard is about as near as Nature dare come to making such +sinful stuff. It was first made by Guthrie, an Englishman, in 1860, and +rediscovered by a German chemist, Victor Meyer, in 1886, but he found it +so dangerous to work with that he abandoned the investigation. Nobody +else cared to take it up, for nobody could see any use for it. So it +remained in innocuous desuetude, a mere name in "Beilstein's +Dictionary," together with the thousands of other organic compounds that +have been invented and never utilized. But on July 12, 1917, the British +holding the line at Ypres were besprinkled with this villainous +substance. Its success was so great that the Germans henceforth made it +their main reliance and soon the Allies followed suit. In one offensive +of ten days the Germans are said to have used a million shells +containing 2500 tons of mustard gas. + +The making of so dangerous a compound on a large scale was one of the +most difficult tasks set before the chemists of this and other +countries, yet it was successfully solved. The raw materials are +chlorine, alcohol and sulfur. The alcohol is passed with steam through +a vertical iron tube filled with kaolin and heated. This converts the +alcohol into a gas known as ethylene (C_{2}H_{4}). Passing a stream of +chlorine gas into a tank of melted sulfur produces sulfur monochloride +and this treated with the ethylene makes the "mustard." The final +reaction was carried on at the Edgewood Arsenal in seven airtight tanks +or "reactors," each having a capacity of 30,000 pounds. The ethylene gas +being led into the tank and distributed through the liquid sulfur +chloride by porous blocks or fine nozzles, the two chemicals combined to +form what is officially named "di-chlor-di-ethyl-sulfide" +(ClC_{2}H_{4}SC_{2}H_{4}Cl). This, however, is too big a mouthful, so +even the chemists were glad to fall in with the commonalty and call it +"mustard gas." + +The effectiveness of "mustard" depends upon its persistence. It is a +stable liquid, evaporating slowly and not easily decomposed. It lingers +about trenches and dugouts and impregnates soil and cloth for days. Gas +masks do not afford complete protection, for even if they are +impenetrable they must be taken off some time and the gas lies in wait +for that time. In some cases the masks were worn continuously for twelve +hours after the attack, but when they were removed the soldiers were +overpowered by the poison. A place may seem to be free from it but when +the sun heats up the ground the liquid volatilizes and the vapor soaks +through the clothing. As the men become warmed up by work their skin is +blistered, especially under the armpits. The mustard acts like steam, +producing burns that range from a mere reddening to serious +ulcerations, always painful and incapacitating, but if treated promptly +in the hospital rarely causing death or permanent scars. The gas attacks +the eyes, throat, nose and lungs and may lead to bronchitis or +pneumonia. It was found necessary at the front to put all the clothing +of the soldiers into the sterilizing ovens every night to remove all +traces of mustard. General Johnson and his staff in the 77th Division +were poisoned in their dugouts because they tried to alleviate the +discomfort of their camp cots by bedding taken from a neighboring +village that had been shelled the day before. + +Of the 925 cases requiring medical attention at the Edgewood Arsenal 674 +were due to mustard. During the month of August 3-1/2 per cent. of the +mustard plant force were sent to the hospital each day on the average. +But the record of the Edgewood Arsenal is a striking demonstration of +what can be done in the prevention of industrial accidents by the +exercise of scientific prudence. In spite of the fact that from three to +eleven thousand men were employed at the plant for the year 1918 and +turned out some twenty thousand tons of the most poisonous gases known +to man, there were only three fatalities and not a single case of +blindness. + +Besides the four toxic gases previously described, chlorine, phosgene, +chlorpicrin and mustard, various other compounds have been and many +others might be made. A list of those employed in the present war +enumerates thirty, among them compounds of bromine, arsenic and cyanogen +that may prove more formidable than any so far used. American chemists +kept very mum during the war but occasionally one could not refrain +from saying: "If the Kaiser knew what I know he would surrender +unconditionally by telegraph." No doubt the science of chemical warfare +is in its infancy and every foresighted power has concealed weapons of +its own in reserve. One deadly compound, whose identity has not yet been +disclosed, is known as "Lewisite," from Professor Lewis of Northwestern, +who was manufacturing it at the rate of ten tons a day in the "Mouse +Trap" stockade near Cleveland. + +Throughout the history of warfare the art of defense has kept pace with +the art of offense and the courage of man has never failed, no matter to +what new danger he was exposed. As each new gas employed by the enemy +was detected it became the business of our chemists to discover some +method of absorbing or neutralizing it. Porous charcoal, best made from +such dense wood as coconut shells, was packed in the respirator box +together with layers of such chemicals as will catch the gases to be +expected. Charcoal absorbs large quantities of any gas. Soda lime and +potassium permanganate and nickel salts were among the neutralizers +used. + +The mask is fitted tightly about the face or over the head with rubber. +The nostrils are kept closed with a clip so breathing must be done +through the mouth and no air can be inhaled except that passing through +the absorbent cylinder. Men within five miles of the front were required +to wear the masks slung on their chests so they could be put on within +six seconds. A well-made mask with a fresh box afforded almost complete +immunity for a time and the soldiers learned within a few days to +handle their masks adroitly. So the problem of defense against this new +offensive was solved satisfactorily, while no such adequate protection +against the older weapons of bayonet and shrapnel has yet been devised. + +Then the problem of the offense was to catch the opponent with his +mask off or to make him take it off. Here the lachrymators and +the sternutators, the tear gases and the sneeze gases, came into +play. Phenylcarbylamine chloride would make the bravest soldier +weep on the battlefield with the abandonment of a Greek hero. +Di-phenyl-chloro-arsine would set him sneezing. The Germans alternated +these with diabolical ingenuity so as to catch us unawares. Some shells +gave off voluminous smoke or a vile stench without doing much harm, but +by the time our men got used to these and grew careless about their +masks a few shells of some extremely poisonous gas were mixed with them. + +The ideal gas for belligerent purposes would be odorless, colorless and +invisible, toxic even when diluted by a million parts of air, not set on +fire or exploded by the detonator of the shell, not decomposed by water, +not readily absorbed, stable enough to stand storage for six months and +capable of being manufactured by the thousands of tons. No one gas will +serve all aims. For instance, phosgene being very volatile and quickly +dissipated is thrown into trenches that are soon to be taken while +mustard gas being very tenacious could not be employed in such a case +for the trenches could not be occupied if they were captured. + +The extensive use of poison gas in warfare by all the belligerents is a +vindication of the American protest at the Hague Conference against its +prohibition. At the First Conference of 1899 Captain Mahan argued very +sensibly that gas shells were no worse than other projectiles and might +indeed prove more merciful and that it was illogical to prohibit a +weapon merely because of its novelty. The British delegates voted with +the Americans in opposition to the clause "the contracting parties agree +to abstain from the use of projectiles the sole object of which is the +diffusion of asphyxiating or deleterious gases." But both Great Britain +and Germany later agreed to the provision. The use of poison gas by +Germany without warning was therefore an act of treachery and a +violation of her pledge, but the United States has consistently refused +to bind herself to any such restriction. The facts reported by General +Amos A. Fries, in command of the overseas branch of the American +Chemical Warfare Service, give ample support to the American contention +at The Hague: + + Out of 1000 gas casualties there are from 30 to 40 fatalities, + while out of 1000 high explosive casualties the number of + fatalities run from 200 to 250. While exact figures are as yet + not available concerning the men permanently crippled or + blinded by high explosives one has only to witness the + debarkation of a shipload of troops to be convinced that the + number is very large. On the other hand there is, so far as + known at present, not a single case of permanent disability or + blindness among our troops due to gas and this in face of the + fact that the Germans used relatively large quantities of this + material. + + In the light of these facts the prejudice against the use of + gas must gradually give way; for the statement made to the + effect that its use is contrary to the principles of humanity + will apply with far greater force to the use of high + explosives. As a matter of fact, for certain purposes toxic gas + is an ideal agent. For example, it is difficult to imagine any + agent more effective or more humane that may be used to render + an opposing battery ineffective or to protect retreating + troops. + +Captain Mahan's argument at The Hague against the proposed prohibition +of poison gas is so cogent and well expressed that it has been quoted in +treatises on international law ever since. These reasons were, briefly: + + 1. That no shell emitting such gases is as yet in practical use + or has undergone adequate experiment; consequently, a vote + taken now would be taken in ignorance of the facts as to + whether the results would be of a decisive character or whether + injury in excess of that necessary to attain the end of + warfare--the immediate disabling of the enemy--would be + inflicted. + + 2. That the reproach of cruelty and perfidy, addressed against + these supposed shells, was equally uttered formerly against + firearms and torpedoes, both of which are now employed without + scruple. Until we know the effects of such asphyxiating shells, + there was no saying whether they would be more or less merciful + than missiles now permitted. That it was illogical, and not + demonstrably humane, to be tender about asphyxiating men with + gas, when all are prepared to admit that it was allowable to + blow the bottom out of an ironclad at midnight, throwing four + or five hundred into the sea, to be choked by water, with + scarcely the remotest chance of escape. + +As Captain Mahan says, the same objection has been raised at the +introduction of each new weapon of war, even though it proved to be no +more cruel than the old. The modern rifle ball, swift and small and +sterilized by heat, does not make so bad a wound as the ancient sword +and spear, but we all remember how gunpowder was regarded by the dandies +of Hotspur's time: + + And it was great pity, so it was, + This villainous saltpeter should be digg'd + Out of the bowels of the harmless earth + Which many a good tall fellow had destroy'd + So cowardly; and but for these vile guns + He would himself have been a soldier. + +The real reason for the instinctive aversion manifested against any new +arm or mode of attack is that it reveals to us the intrinsic horror of +war. We naturally revolt against premeditated homicide, but we have +become so accustomed to the sword and latterly to the rifle that they do +not shock us as they ought when we think of what they are made for. The +Constitution of the United States prohibits the infliction of "cruel and +unusual punishments." The two adjectives were apparently used almost +synonymously, as though any "unusual" punishment were necessarily +"cruel," and so indeed it strikes us. But our ingenious lawyers were +able to persuade the courts that electrocution, though unknown to the +Fathers and undeniably "unusual," was not unconstitutional. Dumdum +bullets are rightfully ruled out because they inflict frightful and +often incurable wounds, and the aim of humane warfare is to disable the +enemy, not permanently to injure him. + +[Illustration: From "America's Munitions" THE CHLORPICRIN PLANT AT THE +EDGEWOOD ARSENAL + +From these stills, filled with a mixture of bleaching powder, lime, and +picric acid, the poisonous gas, chlorpicrin, distills off. This plant +produced 31 tons in one day] + +[Illustration: Courtesy of the Metal and Thermit Corporation, N.Y. + +REPAIRING THE BROKEN STERN POST OF THE U.S.S. NORTHERN PACIFIC, THE +BIGGEST MARINE WELD IN THE WORLD + +On the right the fractured stern post is shown. On the left it is being +mended by means of thermit. Two crucibles each containing 700 pounds of +the thermit mixture are seen on the sides of the vessel. From the bottom +of these the melted steel flowed down to fill the fracture] + +In spite of the opposition of the American and British delegates the +First Hague Conference adopted the clause, "The contracting powers agree +to abstain from the use of projectiles the [sole] object of which is the +diffusion of asphyxiating or deleterious gases." The word "sole" +(_unique_) which appears in the original French text of The Hague +convention is left out of the official English translation. This is a +strange omission considering that the French and British defended their +use of explosives which diffuse asphyxiating and deleterious gases on +the ground that this was not the "sole" purpose of the bombs but merely +an accidental effect of the nitric powder used. + +The Hague Congress of 1907 placed in its rules for war: "It is expressly +forbidden to employ poisons or poisonous weapons." But such attempts to +rule out new and more effective means of warfare are likely to prove +futile in any serious conflict and the restriction gives the advantage +to the most unscrupulous side. We Americans, if ever we give our assent +to such an agreement, would of course keep it, but our enemy--whoever he +may be in the future--will be, as he always has been, utterly without +principle and will not hesitate to employ any weapon against us. +Besides, as the Germans held, chemical warfare favors the army that is +most intelligent, resourceful and disciplined and the nation that stands +highest in science and industry. This advantage, let us hope, will be on +our side. + + + + +CHAPTER XIII + +PRODUCTS OF THE ELECTRIC FURNACE + + +The control of man over the materials of nature has been vastly enhanced +by the recent extension of the range of temperature at his command. When +Fahrenheit stuck the bulb of his thermometer into a mixture of snow and +salt he thought he had reached the nadir of temperature, so he scratched +a mark on the tube where the mercury stood and called it zero. But we +know that absolute zero, the total absence of heat, is 459 of +Fahrenheit's degrees lower than his zero point. The modern scientist can +get close to that lowest limit by making use of the cooling by the +expansion principle. He first liquefies air under pressure and then +releasing the pressure allows it to boil off. A tube of hydrogen +immersed in the liquid air as it evaporates is cooled down until it can +be liquefied. Then the boiling hydrogen is used to liquefy helium, and +as this boils off it lowers the temperature to within three or four +degrees of absolute zero. + +The early metallurgist had no hotter a fire than he could make by +blowing charcoal with a bellows. This was barely enough for the smelting +of iron. But by the bringing of two carbon rods together, as in the +electric arc light, we can get enough heat to volatilize the carbon at +the tips, and this means over 7000 degrees Fahrenheit. By putting a +pressure of twenty atmospheres onto the arc light we can raise it to +perhaps 14,000 degrees, which is 3000 degrees hotter than the sun. This +gives the modern man a working range of about 14,500 degrees, so it is +no wonder that he can perform miracles. + +When a builder wants to make an old house over into a new one he takes +it apart brick by brick and stone by stone, then he puts them together +in such new fashion as he likes. The electric furnace enables the +chemist to take his materials apart in the same way. As the temperature +rises the chemical and physical forces that hold a body together +gradually weaken. First the solid loosens up and becomes a liquid, then +this breaks bonds and becomes a gas. Compounds break up into their +elements. The elemental molecules break up into their component atoms +and finally these begin to throw off corpuscles of negative electricity +eighteen hundred times smaller than the smallest atom. These electrons +appear to be the building stones of the universe. No indication of any +smaller units has been discovered, although we need not assume that in +the electron science has delivered, what has been called, its +"ultim-atom." The Greeks called the elemental particles of matter +"atoms" because they esteemed them "indivisible," but now in the light +of the X-ray we can witness the disintegration of the atom into +electrons. All the chemical and physical properties of matter, except +perhaps weight, seem to depend upon the number and movement of the +negative and positive electrons and by their rearrangement one element +may be transformed into another. + +So the electric furnace, where the highest attainable temperature is +combined with the divisive and directive force of the current, is a +magical machine for accomplishment of the metamorphoses desired by the +creative chemist. A hundred years ago Davy, by dipping the poles of his +battery into melted soda lye, saw forming on one of them a shining +globule like quicksilver. It was the metal sodium, never before seen by +man. Nowadays this process of electrolysis (electric loosening) is +carried out daily by the ton at Niagara. + +The reverse process, electro-synthesis (electric combining), is equally +simple and even more important. By passing a strong electric current +through a mixture of lime and coke the metal calcium disengages itself +from the oxygen of the lime and attaches itself to the carbon. Or, to +put it briefly, + + CaO + 3C --> CaC_{2} + CO + lime coke calcium carbon + carbide monoxide + +This reaction is of peculiar importance because it bridges the gulf +between the organic and inorganic worlds. It was formerly supposed that +the substances found in plants and animals, mostly complex compounds of +carbon, hydrogen and oxygen, could only be produced by "vital forces." +If this were true it meant that chemistry was limited to the mineral +kingdom and to the extraction of such carbon compounds as happened to +exist ready formed in the vegetable and animal kingdoms. But fortunately +this barrier to human achievement proved purely illusory. The organic +field, once man had broken into it, proved easier to work in than the +inorganic. + +But it must be confessed that man is dreadfully clumsy about it yet. He +takes a thousand horsepower engine and an electric furnace at several +thousand degrees to get carbon into combination with hydrogen while the +little green leaf in the sunshine does it quietly without getting hot +about it. Evidently man is working as wastefully as when he used a +thousand slaves to drag a stone to the pyramid or burned down a house to +roast a pig. Not until his laboratory is as cool and calm and +comfortable as the forest and the field can the chemist call himself +completely successful. + +But in spite of his clumsiness the chemist is actually making things +that he wants and cannot get elsewhere. The calcium carbide that he +manufactures from inorganic material serves as the raw material for +producing all sorts of organic compounds. The electric furnace was first +employed on a large scale by the Cowles Electric Smelting and Aluminum +Company at Cleveland in 1885. On the dump were found certain lumps of +porous gray stone which, dropped into water, gave off a gas that +exploded at touch of a match with a splendid bang and flare. This gas +was acetylene, and we can represent the reaction thus: + + CaC_{2} + 2 H_{2}O --> C_{2}H_{2} + CaO_{2}H_{2} + + calcium carbide _added_ to water _ + gives_ acetylene _and_ slaked lime + +We are all familiar with this reaction now, for it is acetylene that +gives the dazzling light of the automobiles and of the automatic signal +buoys of the seacoast. When burned with pure oxygen instead of air it +gives the hottest of chemical flames, hotter even than the oxy-hydrogen +blowpipe. For although a given weight of hydrogen will give off more +heat when it burns than carbon will, yet acetylene will give off more +heat than either of its elements or both of them when they are separate. +This is because acetylene has stored up heat in its formation instead of +giving it off as in most reactions, or to put it in chemical language, +acetylene is an endothermic compound. It has required energy to bring +the H and the C together, therefore it does not require energy to +separate them, but, on the contrary, energy is released when they are +separated. That is to say, acetylene is explosive not only when mixed +with air as coal gas is but by itself. Under a suitable impulse +acetylene will break up into its original carbon and hydrogen with great +violence. It explodes with twice as much force without air as ordinary +coal gas with air. It forms an explosive compound with copper, so it has +to be kept out of contact with brass tubes and stopcocks. But compressed +in steel cylinders and dissolved in acetone, it is safe and commonly +used for welding and melting. It is a marvelous though not an unusual +sight on city streets to see a man with blue glasses on cutting down +through a steel rail with an oxy-acetylene blowpipe as easily as a +carpenter saws off a board. With such a flame he can carve out a pattern +in a steel plate in a way that reminds me of the days when I used to +make brackets with a scroll saw out of cigar boxes. The torch will +travel through a steel plate an inch or two thick at a rate of six to +ten inches a minute. + +[Illustration: Courtesy of the Carborundum Company, Niagara Falls + +MAKING ALOXITE IN THE ELECTRIC FURNACES BY FUSING COKE AND BAUXITE + +In the background are the circular furnaces. In the foreground are the +fused masses of the product] + +[Illustration: Courtesy of the Carborundum Co., Niagara Falls + +A BLOCK OF CARBORUNDUM CRYSTALS] + +[Illustration: Courtesy of the Carborundum Co., Niagara Falls + +MAKING CARBORUNDUM IN THE ELECTRIC FURNACE + +At the end may be seen the attachments for the wires carrying the +electric current and on the side the flames from the burning carbon.] + +The temperatures attainable with various fuels in the compound blowpipe +are said to be: + + + Acetylene with oxygen 7878° F. + Hydrogen with oxygen 6785° F. + Coal gas with oxygen 6575° F. + Gasoline with oxygen 5788° F. + +If we compare the formula of acetylene, C_{2}H_{2} with that of +ethylene, C_{2}H_{4}, or with ethane, C_{2}H_{6}, we see that acetylene +could take on two or four more atoms. It is evidently what the chemists +call an "unsaturated" compound, one that has not reached its limit of +hydrogenation. It is therefore a very active and energetic compound, +ready to pick up on the slightest instigation hydrogen or oxygen or +chlorine or any other elements that happen to be handy. This is why it +is so useful as a starting point for synthetic chemistry. + +To build up from this simple substance, acetylene, the higher compounds +of carbon and oxygen it is necessary to call in the aid of that +mysterious agency, the catalyst. Acetylene is not always acted upon by +water, as we know, for we see it bubbling up through the water when +prepared from the carbide. But if to the water be added a little acid +and a mercury salt, the acetylene gas will unite with the water forming +a new compound, acetaldehyde. We can show the change most simply in this +fashion: + + C_{2}H_{2} + H_{2}O --> C_{2}H_{4}O + + acetylene _added to_ water _forms_ acetaldehyde + +Acetaldehyde is not of much importance in itself, but is useful as a +transition. If its vapor mixed with hydrogen is passed over finely +divided nickel, serving as a catalyst, the two unite and we have +alcohol, according to this reaction: + + C_{2}H_{4}O + H_{2} --> C_{2}H_{6}O + + acetaldehyde _added to_ hydrogen _forms_ alcohol + +Alcohol we are all familiar with--some of us too familiar, but the +prohibition laws will correct that. The point to be noted is that the +alcohol we have made from such unpromising materials as limestone and +coal is exactly the same alcohol as is obtained by the fermentation of +fruits and grains by the yeast plant as in wine and beer. It is not a +substitute or imitation. It is not the wood spirits (methyl alcohol, +CH_{4}O), produced by the destructive distillation of wood, equally +serviceable as a solvent or fuel, but undrinkable and poisonous. + +Now, as we all know, cider and wine when exposed to the air gradually +turn into vinegar, that is, by the growth of bacteria the alcohol is +oxidized to acetic acid. We can, if we like, dispense with the bacteria +and speed up the process by employing a catalyst. Acetaldehyde, which is +halfway between alcohol and acid, may also be easily oxidized to acetic +acid. The relationship is readily seen by this: + + C{2}H_{6}O --> CC_{2}H_{4}O --> C_{2}H_{4}O_{3} + + alcohol acetaldehyde acetic acid + +Acetic acid, familiar to us in a diluted and flavored form as vinegar, +is when concentrated of great value in industry, especially as a +solvent. I have already referred to its use in combination with +cellulose as a "dope" for varnishing airplane canvas or making +non-inflammable film for motion pictures. Its combination with lime, +calcium acetate, when heated gives acetone, which, as may be seen from +its formula (C_{3}H_{6}O) is closely related to the other compounds we +have been considering, but it is neither an alcohol nor an acid. It is +extensively employed as a solvent. + +Acetone is not only useful for dissolving solids but it will under +pressure dissolve many times its volume of gaseous acetylene. This is a +convenient way of transporting and handling acetylene for lighting or +welding. + +If instead of simply mixing the acetone and acetylene in a solution we +combine them chemically we can get isoprene, which is the mother +substance of ordinary India rubber. From acetone also is made the "war +rubber" of the Germans (methyl rubber), which I have mentioned in a +previous chapter. The Germans had been getting about half their supply +of acetone from American acetate of lime and this was of course shut +off. That which was produced in Germany by the distillation of beech +wood was not even enough for the high explosives needed at the front. So +the Germans resorted to rotting potatoes--or rather let us say, since it +sounds better--to the cultivation of _Bacillus macerans_. This +particular bacillus converts the starch of the potato into two-thirds +alcohol and one-third acetone. But soon potatoes got too scarce to be +used up in this fashion, so the Germans turned to calcium carbide as a +source of acetone and before the war ended they had a factory capable of +manufacturing 2000 tons of methyl rubber a year. This shows the +advantage of having several strings to a bow. + +The reason why acetylene is such an active and acquisitive thing the +chemist explains, or rather expresses, by picturing its structure in +this shape: + + H-C[triple bond]C-H + +Now the carbon atoms are holding each other's hands because they have +nothing else to do. There are no other elements around to hitch on to. +But the two carbons of acetylene readily loosen up and keeping the +connection between them by a single bond reach out in this fashion with +their two disengaged arms and grab whatever alien atoms happen to be in +the vicinity: + + | | + H-C-C-H + | | + +Carbon atoms belong to the quadrumani like the monkeys, so they are +peculiarly fitted to forming chains and rings. This accounts for the +variety and complexity of the carbon compounds. + +So when acetylene gas mixed with other gases is passed over a catalyst, +such as a heated mass of iron ore or clay (hydrates or silicates of iron +or aluminum), it forms all sorts of curious combinations. In the +presence of steam we may get such simple compounds as acetic acid, +acetone and the like. But when three acetylene molecules join to form a +ring of six carbon atoms we get compounds of the benzene series such as +were described in the chapter on the coal-tar colors. If ammonia is +mixed with acetylene we may get rings with the nitrogen atom in place of +one of the carbons, like the pyridins and quinolins, pungent bases such +as are found in opium and tobacco. Or if hydrogen sulfide is mixed with +the acetylene we may get thiophenes, which have sulfur in the ring. So, +starting with the simple combination of two atoms of carbon with two of +hydrogen, we can get directly by this single process some of the most +complicated compounds of the organic world, as well as many others not +found in nature. + +In the development of the electric furnace America played a pioneer +part. Provost Smith of the University of Pennsylvania, who is the best +authority on the history of chemistry in America, claims for Robert +Hare, a Philadelphia chemist born in 1781, the honor of constructing the +first electrical furnace. With this crude apparatus and with no greater +electromotive force than could be attained from a voltaic pile, he +converted charcoal into graphite, volatilized phosphorus from its +compounds, isolated metallic calcium and synthesized calcium carbide. It +is to Hare also that we owe the invention in 1801 of the oxy-hydrogen +blowpipe, which nowadays is used with acetylene as well as hydrogen. +With this instrument he was able to fuse strontia and volatilize +platinum. + +But the electrical furnace could not be used on a commercial scale until +the dynamo replaced the battery as a source of electricity. The +industrial development of the electrical furnace centered about the +search for a cheap method of preparing aluminum. This is the metallic +base of clay and therefore is common enough. But clay, as we know from +its use in making porcelain, is very infusible and difficult to +decompose. Sixty years ago aluminum was priced at $140 a pound, but one +would have had difficulty in buying such a large quantity as a pound at +any price. At international expositions a small bar of it might be seen +in a case labeled "silver from clay." Mechanics were anxious to get the +new metal, for it was light and untarnishable, but the metallurgists +could not furnish it to them at a low enough price. In order to extract +it from clay a more active metal, sodium, was essential. But sodium also +was rare and expensive. In those days a professor of chemistry used to +keep a little stick of it in a bottle under kerosene and once a year he +whittled off a piece the size of a pea and threw it into water to show +the class how it sizzled and gave off hydrogen. The way to get cheaper +aluminum was, it seemed, to get cheaper sodium and Hamilton Young +Castner set himself at this problem. He was a Brooklyn boy, a student of +Chandler's at Columbia. You can see the bronze tablet in his honor at +the entrance of Havemeyer Hall. In 1886 he produced metallic sodium by +mixing caustic soda with iron and charcoal in an iron pot and heating in +a gas furnace. Before this experiment sodium sold at $2 a pound; after +it sodium sold at twenty cents a pound. + +But although Castner had succeeded in his experiment he was defeated in +his object. For while he was perfecting the sodium process for making +aluminum the electrolytic process for getting aluminum directly was +discovered in Oberlin. So the $250,000 plant of the "Aluminium Company +Ltd." that Castner had got erected at Birmingham, England, did not make +aluminum at all, but produced sodium for other purposes instead. Castner +then turned his attention to the electrolytic method of producing sodium +by the use of the power of Niagara Falls, electric power. Here in 1894 +he succeeded in separating common salt into its component elements, +chlorine and sodium, by passing the electric current through brine and +collecting the sodium in the mercury floor of the cell. The sodium by +the action of water goes into caustic soda. Nowadays sodium and chlorine +and their components are made in enormous quantities by the +decomposition of salt. The United States Government in 1918 procured +nearly 4,000,000 pounds of chlorine for gas warfare. + +The discovery of the electrical process of making aluminum that +displaced the sodium method was due to Charles M. Hall. He was the son +of a Congregational minister and as a boy took a fancy to chemistry +through happening upon an old text-book of that science in his father's +library. He never knew who the author was, for the cover and title page +had been torn off. The obstacle in the way of the electrolytic +production of aluminum was, as I have said, because its compounds were +so hard to melt that the current could not pass through. In 1886, when +Hall was twenty-two, he solved the problem in the laboratory of Oberlin +College with no other apparatus than a small crucible, a gasoline burner +to heat it with and a galvanic battery to supply the electricity. He +found that a Greenland mineral, known as cryolite (a double fluoride of +sodium and aluminum), was readily fused and would dissolve alumina +(aluminum oxide). When an electric current was passed through the melted +mass the metal aluminum would collect at one of the poles. + +In working out the process and defending his claims Hall used up all his +own money, his brother's and his uncle's, but he won out in the end and +Judge Taft held that his patent had priority over the French claim of +Hérault. On his death, a few years ago, Hall left his large fortune to +his Alma Mater, Oberlin. + +Two other young men from Ohio, Alfred and Eugene Cowles, with whom Hall +was for a time associated, wore the first to develop the wide +possibilities of the electric furnace on a commercial scale. In 1885 +they started the Cowles Electric Smelting and Aluminum Company at +Lockport, New York, using Niagara power. The various aluminum bronzes +made by absorbing the electrolyzed aluminum in copper attracted +immediate attention by their beauty and usefulness in electrical work +and later the company turned out other products besides aluminum, such +as calcium carbide, phosphorus, and carborundum. They got carborundum as +early as 1885 but miscalled it "crystallized silicon," so its +introduction was left to E.A. Acheson, who was a graduate of Edison's +laboratory. In 1891 he packed clay and charcoal into an iron bowl, +connected it to a dynamo and stuck into the mixture an electric light +carbon connected to the other pole of the dynamo. When he pulled out the +rod he found its end encrusted with glittering crystals of an unknown +substance. They were blue and black and iridescent, exceedingly hard and +very beautiful. He sold them at first by the carat at a rate that would +amount to $560 a pound. They were as well worth buying as diamond dust, +but those who purchased them must have regretted it, for much finer +crystals were soon on sale at ten cents a pound. The mysterious +substance turned out to be a compound of carbon and silicon, the +simplest possible compound, one atom of each, CSi. Acheson set up a +factory at Niagara, where he made it in ten-ton batches. The furnace +consisted simply of a brick box fifteen feet long and seven feet wide +and deep, with big carbon electrodes at the ends. Between them was +packed a mixture of coke to supply the carbon, sand to supply the +silicon, sawdust to make the mass porous and salt to make it fusible. + +[Illustration: The first American electric furnace, constructed by +Robert Hare of Philadelphia. From "Chemistry in America," by Edgar Fahs +Smith] + +The substance thus produced at Niagara Falls is known as "carborundum" +south of the American-Canadian boundary and as "crystolon" north of this +line, as "carbolon" by another firm, and as "silicon carbide" by +chemists the world over. Since it is next to the diamond in hardness it +takes off metal faster than emery (aluminum oxide), using less power and +wasting less heat in futile fireworks. It is used for grindstones of +all sizes, including those the dentist uses on your teeth. It has +revolutionized shop-practice, for articles can be ground into shape +better and quicker than they can be cut. What is more, the artificial +abrasives do not injure the lungs of the operatives like sandstone. The +output of artificial abrasives in the United States and Canada for 1917 +was: + + Tons Value + Silicon carbide 8,323 $1,074,152 + Aluminum oxide 48,463 6,969,387 + +A new use for carborundum was found during the war when Uncle Sam +assumed the rôle of Jove as "cloud-compeller." Acting on carborundum +with chlorine--also, you remember, a product of electrical +dissolution--the chlorine displaces the carbon, forming silicon +tetra-chloride (SiCl_{4}), a colorless liquid resembling chloroform. +When this comes in contact with moist air it gives off thick, white +fumes, for water decomposes it, giving a white powder (silicon +hydroxide) and hydrochloric acid. If ammonia is present the acid will +unite with it, giving further white fumes of the salt, ammonium +chloride. So a mixture of two parts of silicon chloride with one part of +dry ammonia was used in the war to produce smoke-screens for the +concealment of the movements of troops, batteries and vessels or put in +shells so the outlook could see where they burst and so get the range. +Titanium tetra-chloride, a similar substance, proved 50 per cent. better +than silicon, but phosphorus--which also we get from the electric +furnace--was the most effective mistifier of all. + +Before the introduction of the artificial abrasives fine grinding was +mostly done by emery, which is an impure form of aluminum oxide found in +nature. A purer form is made from the mineral bauxite by driving off its +combined water. Bauxite is the ore from which is made the pure aluminum +oxide used in the electric furnace for the production of metallic +aluminum. Formerly we imported a large part of our bauxite from France, +but when the war shut off this source we developed our domestic fields +in Arkansas, Alabama and Georgia, and these are now producing half a +million tons a year. Bauxite simply fused in the electric furnace makes +a better abrasive than the natural emery or corundum, and it is sold for +this purpose under the name of "aloxite," "alundum," "exolon," "lionite" +or "coralox." When the fused bauxite is worked up with a bonding +material into crucibles or muffles and baked in a kiln it forms the +alundum refractory ware. Since alundum is porous and not attacked by +acids it is used for filtering hot and corrosive liquids that would eat +up filter-paper. Carborundum or crystolon is also made up into +refractory ware for high temperature work. When the fused mass of the +carborundum furnace is broken up there is found surrounding the +carborundum core a similar substance though not quite so hard and +infusible, known as "carborundum sand" or "siloxicon." This is mixed +with fireclay and used for furnace linings. + +Many new forms of refractories have come into use to meet the demands of +the new high temperature work. The essentials are that it should not +melt or crumble at high heat and should not expand and contract greatly +under changes of temperature (low coefficient of thermal expansion). +Whether it is desirable that it should heat through readily or slowly +(coefficient of thermal conductivity) depends on whether it is wanted as +a crucible or as a furnace lining. Lime (calcium oxide) fuses only at +the highest heat of the electric furnace, but it breaks down into dust. +Magnesia (magnesium oxide) is better and is most extensively employed. +For every ton of steel produced five pounds of magnesite is needed. +Formerly we imported 90 per cent. of our supply from Austria, but now we +get it from California and Washington. In 1913 the American production +of magnesite was only 9600 tons. In 1918 it was 225,000. Zirconia +(zirconium oxide) is still more refractory and in spite of its greater +cost zirkite is coming into use as a lining for electric furnaces. + +Silicon is next to oxygen the commonest element in the world. It forms a +quarter of the earth's crust, yet it is unfamiliar to most of us. That +is because it is always found combined with oxygen in the form of silica +as quartz crystal or sand. This used to be considered too refractory to +be blown but is found to be easily manipulable at the high temperatures +now at the command of the glass-blower. So the chemist rejoices in +flasks that he can heat red hot in the Bunsen burner and then plunge +into ice water without breaking, and the cook can bake and serve in a +dish of "pyrex," which is 80 per cent. silica. + +At the beginning of the twentieth century minute specimens of silicon +were sold as laboratory curiosities at the price of $100 an ounce. Two +years later it was turned out by the barrelful at Niagara as an +accidental by-product and could not find a market at ten cents a pound. +Silicon from the electric furnace appears in the form of hard, +glittering metallic crystals. + +An alloy of iron and silicon, ferro-silicon, made by heating a mixture +of iron ore, sand and coke in the electrical furnace, is used as a +deoxidizing agent in the manufacture of steel. + +Since silicon has been robbed with difficulty of its oxygen it takes it +on again with great avidity. This has been made use of in the making of +hydrogen. A mixture of silicon (or of the ferro-silicon alloy containing +90 per cent. of silicon) with soda and slaked lime is inert, compact and +can be transported to any point where hydrogen is needed, say at a +battle front. Then the "hydrogenite," as the mixture is named, is +ignited by a hot iron ball and goes off like thermit with the production +of great heat and the evolution of a vast volume of hydrogen gas. Or the +ferro-silicon may be simply burned in an atmosphere of steam in a closed +tank after ignition with a pinch of gunpowder. The iron and the silicon +revert to their oxides while the hydrogen of the water is set free. The +French "silikol" method consists in treating silicon with a 40 per cent. +solution of soda. + +Another source of hydrogen originating with the electric furnace is +"hydrolith," which consists of calcium hydride. Metallic calcium is +prepared from lime in the electric furnace. Then pieces of the calcium +are spread out in an oven heated by electricity and a current of dry +hydrogen passed through. The gas is absorbed by the metal, forming the +hydride (CaH_{2}). This is packed up in cans and when hydrogen is +desired it is simply dropped into water, when it gives off the gas just +as calcium carbide gives off acetylene. + +This last reaction was also used in Germany for filling Zeppelins. For +calcium carbide is convenient and portable and acetylene, when it is +once started, as by an electric shock, decomposes spontaneously by its +own internal heat into hydrogen and carbon. The latter is left as a +fine, pure lampblack, suitable for printer's ink. + +Napoleon, who was always on the lookout for new inventions that could be +utilized for military purposes, seized immediately upon the balloon as +an observation station. Within a few years after the first ascent had +been made in Paris Napoleon took balloons and apparatus for generating +hydrogen with him on his "archeological expedition" to Egypt in which he +hoped to conquer Asia. But the British fleet in the Mediterranean put a +stop to this experiment by intercepting the ship, and military aviation +waited until the Great War for its full development. This caused a +sudden demand for immense quantities of hydrogen and all manner of means +was taken to get it. Water is easily decomposed into hydrogen and oxygen +by passing an electric current through it. In various electrolytical +processes hydrogen has been a wasted by-product since the balloon demand +was slight and it was more bother than it was worth to collect and +purify the hydrogen. Another way of getting hydrogen in quantity is by +passing steam over red-hot coke. This produces the blue water-gas, which +contains about 50 per cent. hydrogen, 40 per cent. carbon monoxide and +the rest nitrogen and carbon dioxide. The last is removed by running the +mixed gases through lime. Then the nitrogen and carbon monoxide are +frozen out in an air-liquefying apparatus and the hydrogen escapes to +the storage tank. The liquefied carbon monoxide, allowed to regain its +gaseous form, is used in an internal combustion engine to run the plant. + +There are then many ways of producing hydrogen, but it is so light and +bulky that it is difficult to get it where it is wanted. The American +Government in the war made use of steel cylinders each holding 161 cubic +feet of the gas under a pressure of 2000 pounds per square inch. Even +the hydrogen used by the troops in France was shipped from America in +this form. For field use the ferro-silicon and soda process was adopted. +A portable generator of this type was capable of producing 10,000 cubic +feet of the gas per hour. + +The discovery by a Kansas chemist of natural sources of helium may make +it possible to free ballooning of its great danger, for helium is +non-inflammable and almost as light as hydrogen. + +Other uses of hydrogen besides ballooning have already been referred to +in other chapters. It is combined with nitrogen to form synthetic +ammonia. It is combined with oxygen in the oxy-hydrogen blowpipe to +produce heat. It is combined with vegetable and animal oils to convert +them into solid fats. There is also the possibility of using it as a +fuel in the internal combustion engine in place of gasoline, but for +this purpose we must find some way of getting hydrogen portable or +producible in a compact form. + +Aluminum, like silicon, sodium and calcium, has been rescued by violence +from its attachment to oxygen and like these metals it reverts with +readiness to its former affinity. Dr. Goldschmidt made use of this +reaction in his thermit process. Powdered aluminum is mixed with iron +oxide (rust). If the mixture is heated at any point a furious struggle +takes place throughout the whole mass between the iron and the aluminum +as to which metal shall get the oxygen, and the aluminum always comes +out ahead. The temperature runs up to some 6000 degrees Fahrenheit +within thirty seconds and the freed iron, completely liquefied, runs +down into the bottom of the crucible, where it may be drawn off by +opening a trap door. The newly formed aluminum oxide (alumina) floats as +slag on top. The applications of the thermit process are innumerable. +If, for instance, it is desired to mend a broken rail or crank shaft +without moving it from its place, the two ends are brought together or +fixed at the proper distance apart. A crucible filled with the thermit +mixture is set up above the joint and the thermit ignited with a priming +of aluminum and barium peroxide to start it off. The barium peroxide +having a superabundance of oxygen gives it up readily and the aluminum +thus encouraged attacks the iron oxide and robs it of its oxygen. As +soon as the iron is melted it is run off through the bottom of the +crucible and fills the space between the rail ends, being kept from +spreading by a mold of refractory material such as magnesite. The two +ends of the rail are therefore joined by a section of the same size, +shape, substance and strength as themselves. The same process can be +used for mending a fracture or supplying a missing fragment of a steel +casting of any size, such as a ship's propeller or a cogwheel. + +[Illustration: TYPES OF GAS MASK USED BY AMERICA, THE ALLIES, AND +GERMANY DURING THE WAR + +In the top row are the American masks, chronologically, from left to +right: U.S. Navy mask (obsolete), U.S. Navy mask (final type), U.S. Army +box respirator (used throughout the war), U.S.R.F.K. respirator, +U.S.A.T. respirator (an all-rubber mask), U.S.K.T. respirator (a sewed +fabric mask), and U.S. "Model 1919," ready for production when the +armistice was signed. In the middle row, left to right, are: British +veil (the original emergency mask used in April, 1915), British P.H. +helmet (the next emergency mask), British box respirator (standard +British army type), French M2 mask (original type), French Tissot +artillery mask, and French A.R.S. mask (latest type). In the front row: +the latest German mask, the Russian mask, Italian mask, British motor +corps mask, U.S. rear area emergency respirator, and U.S. Connell mask] + +[Illustration: PUMPING MELTED WHITE PHOSPHORUS INTO HAND GRENADES +FILLED WITH WATER--EDGEWOOD ARSENAL] + +[Illustration: FILLING SHELL WITH "MUSTARD GAS" + +Empty shells are being placed on small trucks to be run into the filling +chamber. The large truck in the foreground contains loaded shell] + +For smaller work thermit has two rivals, the oxy-acetylene torch and +electric welding. The former has been described and the latter is rather +out of the range of this volume, although I may mention that in the +latter part of 1918 there was launched from a British shipyard the first +rivotless steel vessel. In this the steel plates forming the shell, +bulkheads and floors are welded instead of being fastened together by +rivets. There are three methods of doing this depending upon the +thickness of the plates and the sort of strain they are subject to. The +plates may be overlapped and tacked together at intervals by pressing +the two electrodes on opposite sides of the same point until the spot is +sufficiently heated to fuse together the plates here. Or roller +electrodes may be drawn slowly along the line of the desired weld, +fusing the plates together continuously as they go. Or, thirdly, the +plates may be butt-welded by being pushed together edge to edge without +overlapping and the electric current being passed from one plate to the +other heats up the joint where the conductivity is interrupted. + +It will be observed that the thermit process is essentially like the +ordinary blast furnace process of smelting iron and other metals except +that aluminum is used instead of carbon to take the oxygen away from the +metal in the ore. This has an advantage in case carbon-free metals are +desired and the process is used for producing manganese, tungsten, +titanium, molybdenum, vanadium and their allows with iron and copper. + +During the war thermit found a new and terrible employment, as it was +used by the airmen for setting buildings on fire and exploding +ammunition dumps. The German incendiary bombs consisted of a perforated +steel nose-piece, a tail to keep it falling straight and a cylindrical +body which contained a tube of thermit packed around with mineral wax +containing potassium perchlorate. The fuse was ignited as the missile +was released and the thermit, as it heated up, melted the wax and +allowed it to flow out together with the liquid iron through the holes +in the nose-piece. The American incendiary bombs were of a still more +malignant type. They weighed about forty pounds apiece and were charged +with oil emulsion, thermit and metallic sodium. Sodium decomposes water +so that if any attempt were made to put out with a hose a fire started +by one of these bombs the stream of water would be instantaneously +changed into a jet of blazing hydrogen. + +Besides its use in combining and separating different elements the +electric furnace is able to change a single element into its various +forms. Carbon, for instance, is found in three very distinct forms: in +hard, transparent and colorless crystals as the diamond, in black, +opaque, metallic scales as graphite, and in shapeless masses and powder +as charcoal, coke, lampblack, and the like. In the intense heat of the +electric arc these forms are convertible one into the other according to +the conditions. Since the third form is the cheapest the object is to +change it into one of the other two. Graphite, plumbago or "blacklead," +as it is still sometimes called, is not found in many places and more +rarely found pure. The supply was not equal to the demand until Acheson +worked out the process of making it by packing powdered anthracite +between the electrodes of his furnace. In this way graphite can be +cheaply produced in any desired quantity and quality. + +Since graphite is infusible and incombustible except at exceedingly high +temperatures, it is extensively used for crucibles and electrodes. These +electrodes are made in all sizes for the various forms of electric lamps +and furnaces from rods one-sixteenth of an inch in diameter to bars a +foot thick and six feet long. It is graphite mixed with fine clay to +give it the desired degree of hardness that forms the filling of our +"lead" pencils. Finely ground and flocculent graphite treated with +tannin may be held in suspension in liquids and even pass through +filter-paper. The mixture with water is sold under the name of +"aquadag," with oil as "oildag" and with grease as "gredag," for +lubrication. The smooth, slippery scales of graphite in suspension slide +over each other easily and keep the bearings from rubbing against each +other. + +The other and more difficult metamorphosis of carbon, the transformation +of charcoal into diamond, was successfully accomplished by Moissan in +1894. Henri Moissan was a toxicologist, that is to say, a Professor of +Poisoning, in the Paris School of Pharmacy, who took to experimenting +with the electric furnace in his leisure hours and did more to +demonstrate its possibilities than any other man. With it he isolated +fluorine, most active of the elements, and he prepared for the first +time in their purity many of the rare metals that have since found +industrial employment. He also made the carbides of the various metals, +including the now common calcium carbide. Among the problems that he +undertook and solved was the manufacture of artificial diamonds. He +first made pure charcoal by burning sugar. This was packed with iron in +the hollow of a block of lime into which extended from opposite sides +the carbon rods connected to the dynamo. When the iron had melted and +dissolved all the carbon it could, Moissan dumped it into water or +better into melted lead or into a hole in a copper block, for this +cooled it most rapidly. After a crust was formed it was left to solidify +slowly. The sudden cooling of the iron on the outside subjected the +carbon, which was held in solution, to intense pressure and when the bit +of iron was dissolved in acid some of the carbon was found to be +crystallized as diamond, although most of it was graphite. To be sure, +the diamonds were hardly big enough to be seen with the naked eye, but +since Moissan's aim was to make diamonds, not big diamonds, he ceased +his efforts at this point. + +To produce large diamonds the carbon would have to be liquefied in +considerable quantity and kept in that state while it slowly +crystallized. But that could only be accomplished at a temperature and +pressure and duration unattainable as yet. Under ordinary atmospheric +pressure carbon passes over from the solid to the gaseous phase without +passing through the liquid, just as snow on a cold, clear day will +evaporate without melting. + +Probably some one in the future will take up the problem where Moissan +dropped it and find out how to make diamonds of any size. But it is not +a question that greatly interests either the scientist or the +industrialist because there is not much to be learned from it and not +much to be made out of it. If the inventor of a process for making +cheap diamonds could keep his electric furnace secretly in his cellar +and market his diamonds cautiously he might get rich out of it, but he +would not dare to turn out very large stones or too many of them, for if +a suspicion got around that he was making them the price would fall to +almost nothing even if he did sell another one. For the high price of +the diamond is purely fictitious. It is in the first place kept up by +limiting the output of the natural stone by the combination of dealers +and, further, the diamond is valued not for its usefulness or beauty but +by its real or supposed rarity. Chesterton says: "All is gold that +glitters, for the glitter is the gold." This is not so true of gold, for +if gold were as cheap as nickel it would be very valuable, since we +should gold-plate our machinery, our ships, our bridges and our roofs. +But if diamonds were cheap they would be good for nothing except +grindstones and drills. An imitation diamond made of heavy glass (paste) +cannot be distinguished from the genuine gem except by an expert. It +sparkles about as brilliantly, for its refractive index is nearly as +high. The reason why it is not priced so highly is because the natural +stone has presumably been obtained through the toil and sweat of +hundreds of negroes searching in the blue ground of the Transvaal for +many months. It is valued exclusively by its cost. To wear a diamond +necklace is the same as hanging a certified check for $100,000 by a +string around the neck. + +Real values are enhanced by reduction in the cost of the price of +production. Fictitious values are destroyed by it. Aluminum at +twenty-five cents a pound is immensely more valuable to the world than +when it is a curiosity in the chemist's cabinet and priced at $160 a +pound. + +So the scope of the electric furnace reaches from the costly but +comparatively valueless diamond to the cheap but indispensable steel. As +F.J. Tone says, if the automobile manufacturers were deprived of Niagara +products, the abrasives, aluminum, acetylene for welding and high-speed +tool steel, a factory now turning out five hundred cars a day would be +reduced to one hundred. I have here been chiefly concerned with +electricity as effecting chemical changes in combining or separating +elements, but I must not omit to mention its rapidly extending use as a +source of heat, as in the production and casting of steel. In 1908 there +were only fifty-five tons of steel produced by the electric furnace in +the United States, but by 1918 this had risen to 511,364 tons. And +besides ordinary steel the electric furnace has given us alloys of iron +with the once "rare metals" that have created a new science of +metallurgy. + + + + +CHAPTER XIV + +METALS, OLD AND NEW + + +The primitive metallurgist could only make use of such metals as he +found free in nature, that is, such as had not been attacked and +corroded by the ubiquitous oxygen. These were primarily gold or copper, +though possibly some original genius may have happened upon a bit of +meteoric iron and pounded it out into a sword. But when man found that +the red ocher he had hitherto used only as a cosmetic could be made to +yield iron by melting it with charcoal he opened a new era in +civilization, though doubtless the ocher artists of that day denounced +him as a utilitarian and deplored the decadence of the times. + +Iron is one of the most timid of metals. It has a great disinclination +to be alone. It is also one of the most altruistic of the elements. It +likes almost every other element better than itself. It has an especial +affection for oxygen, and, since this is in both air and water, and +these are everywhere, iron is not long without a mate. The result of +this union goes by various names in the mineralogical and chemical +worlds, but in common language, which is quite good enough for our +purpose, it is called iron rust. + +[Illustration: By courtesy _Mineral Foote-Notes_. + +From Agricola's "De Re Metallica 1550." Primitive furnace for smelting +iron ore.] + +Not many of us have ever seen iron, the pure metal, soft, ductile and +white like silver. As soon as it is exposed to the air it veils itself +with a thin film of rust and becomes black and then red. For that reason +there is practically no iron in the world except what man has made. It +is rarer than gold, than diamonds; we find in the earth no nuggets or +crystals of it the size of the fist as we find of these. But +occasionally there fall down upon us out of the clear sky great chunks +of it weighing tons. These meteorites are the mavericks of the universe. +We do not know where they come from or what sun or planet they belonged +to. They are our only visitors from space, and if all the other spheres +are like these fragments we know we are alone in the universe. For they +contain rustless iron, and where iron does not rust man cannot live, nor +can any other animal or any plant. + +Iron rusts for the same reason that a stone rolls down hill, because it +gets rid of its energy that way. All things in the universe are +constantly trying to get rid of energy except man, who is always trying +to get more of it. Or, on second thought, we see that man is the +greatest spendthrift of all, for he wants to expend so much more energy +than he has that he borrows from the winds, the streams and the coal in +the rocks. He robs minerals and plants of the energy which they have +stored up to spend for their own purposes, just as he robs the bee of +its honey and the silk worm of its cocoon. + +Man's chief business is in reversing the processes of nature. That is +the way he gets his living. And one of his greatest triumphs was when he +discovered how to undo iron rust and get the metal out of it. In the +four thousand years since he first did this he has accomplished more +than in the millions of years before. Without knowing the value of iron +rust man could attain only to the culture of the Aztecs and Incas, the +ancient Egyptians and Assyrians. + +The prosperity of modern states is dependent on the amount of iron rust +which they possess and utilize. England, United States, Germany, all +nations are competing to see which can dig the most iron rust out of the +ground and make out of it railroads, bridges, buildings, machinery, +battleships and such other tools and toys and then let them relapse into +rust again. Civilization can be measured by the amount of iron rusted +per capita, or better, by the amount rescued from rust. + +But we are devoting so much space to the consideration of the material +aspects of iron that we are like to neglect its esthetic and ethical +uses. The beauty of nature is very largely dependent upon the fact that +iron rust and, in fact, all the common compounds of iron are colored. +Few elements can assume so many tints. Look at the paint pot cañons of +the Yellowstone. Cheap glass bottles turn out brown, green, blue, yellow +or black, according to the amount and kind of iron they contain. We +build a house of cream-colored brick, varied with speckled brick and +adorned with terra cotta ornaments of red, yellow and green, all due to +iron. Iron rusts, therefore it must be painted; but what is there better +to paint it with than iron rust itself? It is cheap and durable, for it +cannot rust any more than a dead man can die. And what is also of +importance, it is a good, strong, clean looking, endurable color. +Whenever we take a trip on the railroad and see the miles of cars, the +acres of roofing and wall, the towns full of brick buildings, we rejoice +that iron rust is red, not white or some leas satisfying color. + +We do not know why it is so. Zinc and aluminum are metals very much like +iron in chemical properties, but all their salts are colorless. Why is +it that the most useful of the metals forms the most beautiful +compounds? Some say, Providence; some say, chance; some say nothing. But +if it had not been so we would have lost most of the beauty of rocks and +trees and human beings. For the leaves and the flowers would all be +white, and all the men and women would look like walking corpses. +Without color in the flower what would the bees and painters do? If all +the grass and trees were white, it would be like winter all the year +round. If we had white blood in our veins like some of the insects it +would be hard lines for our poets. And what would become of our morality +if we could not blush? + + "As for me, I thrill to see + The bloom a velvet cheek discloses! + Made of dust! I well believe it, + So are lilies, so are roses." + +An etiolated earth would be hardly worth living in. + +The chlorophyll of the leaves and the hemoglobin of the blood are +similar in constitution. Chlorophyll contains magnesium in place of iron +but iron is necessary to its formation. We all know how pale a plant +gets if its soil is short of iron. It is the iron in the leaves that +enables the plants to store up the energy of the sunshine for their own +use and ours. It is the iron in our blood that enables us to get the +iron out of iron rust and make it into machines to supplement our feeble +hands. Iron is for us internally the carrier of energy, just as in the +form of a trolley wire or of a third rail it conveys power to the +electric car. Withdraw the iron from the blood as indicated by the +pallor of the cheeks, and we become weak, faint and finally die. If the +amount of iron in the blood gets too small the disease germs that are +always attacking us are no longer destroyed, but multiply without check +and conquer us. When the iron ceases to work efficiently we are killed +by the poison we ourselves generate. + +Counting the number of iron-bearing corpuscles in the blood is now a +common method of determining disease. It might also be useful in moral +diagnosis. A microscopical and chemical laboratory attached to the +courtroom would give information of more value than some of the evidence +now obtained. For the anemic and the florid vices need very different +treatment. An excess or a deficiency of iron in the body is liable to +result in criminality. A chemical system of morals might be developed on +this basis. Among the ferruginous sins would be placed murder, violence +and licentiousness. Among the non-ferruginous, cowardice, sloth and +lying. The former would be mostly sins of commission, the latter, sins +of omission. The virtues could, of course, be similarly classified; the +ferruginous virtues would include courage, self-reliance and +hopefulness; the non-ferruginous, peaceableness, meekness and chastity. +According to this ethical criterion the moral man would be defined as +one whose conduct is better than we should expect from the per cent. of +iron in his blood. + +The reason why iron is able to serve this unique purpose of conveying +life-giving air to all parts of the body is because it rusts so readily. +Oxidation and de-oxidation proceed so quietly that the tenderest cells +are fed without injury. The blood changes from red to blue and _vice +versa_ with greater ease and rapidity than in the corresponding +alternations of social status in a democracy. It is because iron is so +rustable that it is so useful. The factories with big scrap-heaps of +rusting machinery are making the most money. The pyramids are the most +enduring structures raised by the hand of man, but they have not +sheltered so many people in their forty centuries as our skyscrapers +that are already rusting. + +We have to carry on this eternal conflict against rust because oxygen is +the most ubiquitous of the elements and iron can only escape its ardent +embraces by hiding away in the center of the earth. The united elements, +known to the chemist as iron oxide and to the outside world as rust, are +among the commonest of compounds and their colors, yellow and red like +the Spanish flag, are displayed on every mountainside. From the time of +Tubal Cain man has ceaselessly labored to divorce these elements and, +having once separated them, to keep them apart so that the iron may be +retained in his service. But here, as usual, man is fighting against +nature and his gains, as always, are only temporary. Sooner or later his +vigilance is circumvented and the metal that he has extricated by the +fiery furnace returns to its natural affinity. The flint arrowheads, the +bronze spearpoints, the gold ornaments, the wooden idols of prehistoric +man are still to be seen in our museums, but his earliest steel swords +have long since crumbled into dust. + +Every year the blast furnaces of the world release 72,000,000 tons of +iron from its oxides and every year a large part, said to be a quarter +of that amount, reverts to its primeval forms. If so, then man after +five thousand years of metallurgical industry has barely got three years +ahead of nature, and should he cease his efforts for a generation there +would be little left to show that man had ever learned to extract iron +from its ores. The old question, "What becomes of all the pins?" may be +as well asked of rails, pipes and threshing machines. The end of all +iron is the same. However many may be its metamorphoses while in the +service of man it relapses at last into its original state of oxidation. +To save a pound of iron from corrosion is then as much a benefit to the +world as to produce another pound from the ore. In fact it is of much +greater benefit, for it takes four pounds of coal to produce one pound +of steel, so whenever a piece of iron is allowed to oxidize it means +that four times as much coal must be oxidized in order to replace it. +And the beds of coal will be exhausted before the beds of iron ore. + +If we are ever to get ahead, if we are to gain any respite from this +enormous waste of labor and natural resources, we must find ways of +preventing the iron which we have obtained and fashioned into useful +tools from being lost through oxidation. Now there is only one way of +keeping iron and oxygen from uniting and that is to keep them apart. A +very thin dividing wall will serve for the purpose, for instance, a film +of oil. But ordinary oil will rub off, so it is better to cover the +surface with an oil-like linseed which oxidizes to a hard elastic and +adhesive coating. If with linseed oil we mix iron oxide or some other +pigment we have a paint that will protect iron perfectly so long as it +is unbroken. But let the paint wear off or crack so that air can get at +the iron, then rust will form and spread underneath the paint on all +sides. The same is true of the porcelain-like enamel with which our +kitchen iron ware is nowadays coated. So long as the enamel holds it is +all right but once it is broken through at any point it begins to scale +off and gets into our food. + +Obviously it would be better for some purposes if we could coat our +iron with another and less easily oxidized metal than with such +dissimilar substances as paint or porcelain. Now the nearest relative to +iron is nickel, and a layer of this of any desired thickness may be +easily deposited by electricity upon any surface however irregular. +Nickel takes a bright polish and keeps it well, so nickel plating has +become the favorite method of protection for small objects where the +expense is not prohibitive. Copper plating is used for fine wires. A +sheet of iron dipped in melted tin comes out coated with a thin adhesive +layer of the latter metal. Such tinned plate commonly known as "tin" has +become the favorite material for pans and cans. But if the tin is +scratched the iron beneath rusts more rapidly than if the tin were not +there, for an electrolytic action is set up and the iron, being the +negative element of the couple, suffers at the expense of the tin. + +With zinc it is quite the opposite. Zinc is negative toward iron, so +when the two are in contact and exposed to the weather the zinc is +oxidized first. A zinc plating affords the protection of a Swiss Guard, +it holds out as long as possible and when broken it perishes to the last +atom before it lets the oxygen get at the iron. The zinc may be applied +in four different ways. (1) It may be deposited by electrolysis as in +nickel plating, but the zinc coating is more apt to be porous. (2) The +sheets or articles may be dipped in a bath of melted zinc. This gives us +the familiar "galvanized iron," the most useful and when well done the +most effective of rust preventives. Besides these older methods of +applying zinc there are now two new ones. (3) One is the Schoop process +by which a wire of zinc or other metal is fed into an oxy-hydrogen air +blast of such heat and power that it is projected as a spray of minute +drops with the speed of bullets and any object subjected to the +bombardment of this metallic mist receives a coating as thick as +desired. The zinc spray is so fine and cool that it may be received on +cloth, lace, or the bare hand. The Schoop metallizing process has +recently been improved by the use of the electric current instead of the +blowpipe for melting the metal. Two zinc wires connected with any +electric system, preferably the direct, are fed into the "pistol." Where +the wires meet an electric arc is set up and the melted zinc is sprayed +out by a jet of compressed air. (4) In the Sherardizing process the +articles are put into a tight drum with zinc dust and heated to 800° F. +The zinc at this temperature attacks the iron and forms a series of +alloys ranging from pure zinc on the top to pure iron at the bottom of +the coating. Even if this cracks in part the iron is more or less +protected from corrosion so long as any zinc remains. Aluminum is used +similarly in the calorizing process for coating iron, copper or brass. +First a surface alloy is formed by heating the metal with aluminum +powder. Then the temperature is raised to a high degree so as to cause +the aluminum on the surface to diffuse into the metal and afterwards it +is again baked in contact with aluminum dust which puts upon it a +protective plating of the pure aluminum which does not oxidize. + +[Illustration: PHOTOMICROGRAPHS SHOWING THE STRUCTURE OF STEEL MADE BY +PROFESSOR E.G. MARTIN OF PURDUE UNIVERSITY + +1. Cold-worked steel showing ferrite and sorbite (enlarged 500 times) + +2. Steel showing pearlite crystals (enlarged 500 times) + +3. Structure characteristic of air-cooled steel (enlarged 50 times) + +4. The triangular structure characteristic of cast steel showing ferrite +and pearlite (enlarged 50 times)] + +[Illustration: Courtesy of E.G. Mahin + +THE MICROSCOPIC STRUCTURE OF METALS + +1. Malleabilized casting; temper carbon in ferrite (enlarged 50 times) + +2. Type metal; lead-antimony alloy in matrix of lead (enlarged 100 +times) + +3. Gray cast iron; carbon as graphite (enlarged 500 times) + +4. Steel composed of cementite (white) and pearlite (black) (enlarged 50 +times)] + +Another way of protecting iron ware from rusting is to rust it. This is +a sort of prophylactic method like that adopted by modern medicine where +inoculation with a mild culture prevents a serious attack of the +disease. The action of air and water on iron forms a series of compounds +and mixtures of them. Those that contain least oxygen are hard, black +and magnetic like iron itself. Those that have most oxygen are red and +yellow powders. By putting on a tight coating of the black oxide we can +prevent or hinder the oxidation from going on into the pulverulent +stage. This is done in several ways. In the Bower-Barff process the +articles to be treated are put into a closed retort and a current of +superheated steam passed through for twenty minutes followed by a +current of producer gas (carbon monoxide), to reduce any higher oxides +that may have been formed. In the Gesner process a current of gasoline +vapor is used as the reducing agent. The blueing of watch hands, buckles +and the like may be done by dipping them into an oxidizing bath such as +melted saltpeter. But in order to afford complete protection the layer +of black oxide must be thickened by repeating the process which adds to +the time and expense. This causes a slight enlargement and the high +temperature often warps the ware so it is not suitable for nicely +adjusted parts of machinery and of course tools would lose their temper +by the heat. + +A new method of rust proofing which is free from these disadvantages is +the phosphate process invented by Thomas Watts Coslett, an English +chemist, in 1907, and developed in America by the Parker Company of +Detroit. This consists simply in dipping the sheet iron or articles into +a tank filled with a dilute solution of iron phosphate heated nearly to +the boiling point by steam pipes. Bubbles of hydrogen stream off rapidly +at first, then slower, and at the end of half an hour or longer the +action ceases, and the process is complete. What has happened is that +the iron has been converted into a basic iron phosphate to a depth +depending upon the density of articles processed. Any one who has +studied elementary qualitative analysis will remember that when he added +ammonia to his "unknown" solution, iron and phosphoric acid, if present, +were precipitated together, or in other words, iron phosphate is +insoluble except in acids. Therefore a superficial film of such +phosphate will protect the iron underneath except from acids. This film +is not a coating added on the outside like paint and enamel or tin and +nickel plate. It is therefore not apt to scale off and it does not +increase the size of the article. No high heat is required as in the +Sherardizing and Bower-Barff processes, so steel tools can be treated +without losing their temper or edge. + +The deposit consisting of ferrous and ferric phosphates mixed with black +iron oxide may be varied in composition, texture and color. It is +ordinarily a dull gray and oiling gives a soft mat black more in +accordance with modern taste than the shiny nickel plating that +delighted our fathers. Even the military nowadays show more quiet taste +than formerly and have abandoned their glittering accoutrements. + +The phosphate bath is not expensive and can be used continuously for +months by adding more of the concentrated solution to keep up the +strength and removing the sludge that is precipitated. Besides the iron +the solution contains the phosphates of other metals such as calcium or +strontium, manganese, molybdenum, or tungsten, according to the +particular purpose. Since the phosphating solution does not act on +nickel it may be used on articles that have been partly nickel-plated so +there may be produced, for instance, a bright raised design against a +dull black background. Then, too, the surface left by the Parker process +is finely etched so it affords a good attachment for paint or enamel if +further protection is needed. Even if the enamel does crack, the iron +beneath is not so apt to rust and scale off the coating. + +These, then, are some of the methods which are now being used to combat +our eternal enemy, the rust that doth corrupt. All of them are useful in +their several ways. No one of them is best for all purposes. The claim +of "rust-proof" is no more to be taken seriously than "fire-proof." We +should rather, if we were finical, have to speak of "rust-resisting" +coatings as we do of "slow-burning" buildings. Nature is insidious and +unceasing in her efforts to bring to ruin the achievements of mankind +and we need all the weapons we can find to frustrate her destructive +determination. + +But it is not enough for us to make iron superficially resistant to rust +from the atmosphere. We should like also to make it so that it would +withstand corrosion by acids, then it could be used in place of the +large and expensive platinum or porcelain evaporating pans and similar +utensils employed in chemical works. This requirement also has been met +in the non-corrosive forms of iron, which have come into use within the +last five years. One of these, "tantiron," invented by a British +metallurgist, Robert N. Lennox, in 1912, contains 15 per cent. of +silicon. Similar products are known as "duriron" and "Buflokast" in +America, "metilure" in France, "ileanite" in Italy and "neutraleisen" in +Germany. It is a silvery-white close-grained iron, very hard and rather +brittle, somewhat like cast iron but with silicon as the main additional +ingredient in place of carbon. It is difficult to cut or drill but may +be ground into shape by the new abrasives. It is rustproof and is not +attacked by sulfuric, nitric or acetic acid, hot or cold, diluted or +concentrated. It does not resist so well hydrochloric acid or sulfur +dioxide or alkalies. + +The value of iron lies in its versatility. It is a dozen metals in one. +It can be made hard or soft, brittle or malleable, tough or weak, +resistant or flexible, elastic or pliant, magnetic or non-magnetic, more +or less conductive to electricity, by slight changes of composition or +mere differences of treatment. No wonder that the medieval mind ascribed +these mysterious transformations to witchcraft. But the modern +micrometallurgist, by etching the surface of steel and photographing it, +shows it up as composite as a block of granite. He is then able to pick +out its component minerals, ferrite, austenite, martensite, pearlite, +graphite, cementite, and to show how their abundance, shape and +arrangement contribute to the strength or weakness of the specimen. The +last of these constituents, cementite, is a definite chemical compound, +an iron carbide, Fe_{3}C, containing 6.6 per cent. of carbon, so hard as +to scratch glass, very brittle, and imparting these properties to +hardened steel and cast iron. + +With this knowledge at his disposal the iron-maker can work with his +eyes open and so regulate his melt as to cause these various +constituents to crystallize out as he wants them to. Besides, he is no +longer confined to the alloys of iron and carbon. He has ransacked the +chemical dictionary to find new elements to add to his alloys, and some +of these rarities have proved to possess great practical value. +Vanadium, for instance, used to be put into a fine print paragraph in +the back of the chemistry book, where the class did not get to it until +the term closed. Yet if it had not been for vanadium steel we should +have no Ford cars. Tungsten, too, was relegated to the rear, and if the +student remembered it at all it was because it bothered him to +understand why its symbol should be W instead of T. But the student of +today studies his lesson in the light of a tungsten wire and relieves +his mind by listening to a phonograph record played with a "tungs-tone" +stylus. When I was assistant in chemistry an "analysis" of steel +consisted merely in the determination of its percentage of carbon, and I +used to take Saturday for it so I could have time enough to complete the +combustion. Now the chemists of a steel works' laboratory may have to +determine also the tungsten, chromium, vanadium, titanium, nickel, +cobalt, phosphorus, molybdenum, manganese, silicon and sulfur, any or +all of them, and be spry about it, because if they do not get the report +out within fifteen minutes while the steel is melting in the electrical +furnace the whole batch of 75 tons may go wrong. I'm glad I quit the +laboratory before they got to speeding up chemists so. + +The quality of the steel depends upon the presence and the relative +proportions of these ingredients, and a variation of a tenth of 1 per +cent. in certain of them will make a different metal out of it. For +instance, the steel becomes stronger and tougher as the proportion of +nicked is increased up to about 15 per cent. Raising the percentage to +25 we get an alloy that does not rust or corrode and is non-magnetic, +although both its component metals, iron and nickel, are by themselves +attracted by the magnet. With 36 per cent. nickel and 5 per cent. +manganese we get the alloy known as "invar," because it expands and +contracts very little with changes of temperature. A bar of the best +form of invar will expand less than one-millionth part of its length for +a rise of one degree Centigrade at ordinary atmospheric temperature. For +this reason it is used in watches and measuring instruments. The alloy +of iron with 46 per cent. nickel is called "platinite" because its rate +of expansion and contraction is the same as platinum and glass, and so +it can be used to replace the platinum wire passing through the glass of +an electric light bulb. + +A manganese steel of 11 to 14 per cent. is too hard to be machined. It +has to be cast or ground into shape and is used for burglar-proof safes +and armor plate. Chrome steel is also hard and tough and finds use in +files, ball bearings and projectiles. Titanium, which the iron-maker +used to regard as his implacable enemy, has been drafted into service as +a deoxidizer, increasing the strength and elasticity of the steel. It is +reported from France that the addition of three-tenths of 1 per cent. of +zirconium to nickel steel has made it more resistant to the German +perforating bullets than any steel hitherto known. The new "stainless" +cutlery contains 12 to 14 per cent. of chromium. + +With the introduction of harder steels came the need of tougher tools to +work them. Now the virtue of a good tool steel is the same as of a good +man. It must be able to get hot without losing its temper. Steel of the +old-fashioned sort, as everybody knows, gets its temper by being heated +to redness and suddenly cooled by quenching or plunging it into water or +oil. But when the point gets heated up again, as it does by friction in +a lathe, it softens and loses its cutting edge. So the necessity of +keeping the tool cool limited the speed of the machine. + +But about 1868 a Sheffield metallurgist, Robert F. Mushet, found that a +piece of steel he was working with did not require quenching to harden +it. He had it analyzed to discover the meaning of this peculiarity and +learned that it contained tungsten, a rare metal unrecognized in the +metallurgy of that day. Further investigation showed that steel to which +tungsten and manganese or chromium had been added was tougher and +retained its temper at high temperature better than ordinary carbon +steel. Tools made from it could be worked up to a white heat without +losing their cutting power. The new tools of this type invented by +"Efficiency" Taylor at the Bethlehem Steel Works in the nineties have +revolutionized shop practice the world over. A tool of the old sort +could not cut at a rate faster than thirty feet a minute without +overheating, but the new tungsten tools will plow through steel ten +times as fast and can cut away a ton of the material in an hour. By +means of these high-speed tools the United States was able to turn out +five times the munitions that it could otherwise have done in the same +time. On the other hand, if Germany alone had possessed the secret of +the modern steels no power could have withstood her. A slight +superiority in metallurgy has been the deciding factor in many a battle. +Those of my readers who have had the advantages of Sunday school +training will recall the case described in I Samuel 13:19-22. + +By means of these new metals armor plate has been made +invulnerable--except to projectiles pointed with similar material. +Flying has been made possible through engines weighing no more than two +pounds per horse power. The cylinders of combustion engines and the +casing of cannon have been made to withstand the unprecedented pressure +and corrosive action of the fiery gases evolved within. Castings are +made so hard that they cannot be cut--save with tools of the same sort. +In the high-speed tools now used 20 or 30 per cent, of the iron is +displaced by other ingredients; for example, tungsten from 14 to 25 per +cent., chromium from 2 to 7 per cent., vanadium from 1/2 to 1-1/2 per +cent., carbon from 6 to 8 per cent., with perhaps cobalt up to 4 per +cent. Molybdenum or uranium may replace part of the tungsten. + +Some of the newer alloys for high-speed tools contain no iron at all. +That which bears the poetic name of star-stone, stellite, is composed of +chromium, cobalt and tungsten in varying proportions. Stellite keeps a +hard cutting edge and gets tougher as it gets hotter. It is very hard +and as good for jewelry as platinum except that it is not so expensive. +Cooperite, its rival, is an alloy of nickel and zirconium, stronger, +lighter and cheaper than stellite. + +Before the war nearly half of the world's supply of tungsten ore +(wolframite) came from Burma. But although Burma had belonged to the +British for a hundred years they had not developed its mineral resources +and the tungsten trade was monopolized by the Germans. All the ore was +shipped to Germany and the British Admiralty was content to buy from the +Germans what tungsten was needed for armor plate and heavy guns. When +the war broke out the British had the ore supply, but were unable at +first to work it because they were not familiar with the processes. +Germany, being short of tungsten, had to sneak over a little from +Baltimore in the submarine _Deutschland_. In the United States before +the war tungsten ore was selling at $6.50 a unit, but by the beginning +of 1916 it had jumped to $85 a unit. A unit is 1 per cent. of tungsten +trioxide to the ton, that is, twenty pounds. Boulder County, Colorado, +and San Bernardino, California, then had mining booms, reminding one of +older times. Between May and December, 1918, there was manufactured in +the United States more than 45,500,000 pounds of tungsten steel +containing some 8,000,000 pounds of tungsten. + +If tungsten ores were more abundant and the metal more easily +manipulated, it would displace steel for many purposes. It is harder +than steel or even quartz. It never rusts and is insoluble in acids. Its +expansion by heat is one-third that of iron. It is more than twice as +heavy as iron and its melting point is twice as high. Its electrical +resistance is half that of iron and its tensile strength is a third +greater than the strongest steel. It can be worked into wire .0002 of an +inch in diameter, almost too thin to be seen, but as strong as copper +wire ten times the size. + +The tungsten wires in the electric lamps are about .03 of an inch in +diameter, and they give three times the light for the same consumption +of electricity as the old carbon filament. The American manufacturers of +the tungsten bulb have very appropriately named their lamp "Mazda" after +the light god of the Zoroastrians. To get the tungsten into wire form +was a problem that long baffled the inventors of the world, for it was +too refractory to be melted in mass and too brittle to be drawn. Dr. +W.D. Coolidge succeeded in accomplishing the feat in 1912 by reducing +the tungstic acid by hydrogen and molding the metallic powder into a bar +by pressure. This is raised to a white heat in the electric furnace, +taken out and rolled down, and the process repeated some fifty times, +until the wire is small enough so it can be drawn at a red heat through +diamond dies of successively smaller apertures. + +The German method of making the lamp filaments is to squirt a mixture of +tungsten powder and thorium oxide through a perforated diamond of the +desired diameter. The filament so produced is drawn through a chamber +heated to 2500° C. at a velocity of eight feet an hour, which +crystallizes the tungsten into a continuous thread. + +The first metallic filament used in the electric light on a commercial +scale was made of tantalum, the metal of Tantalus. In the period +1905-1911 over 100,000,000 tantalus lamps were sold, but tungsten +displaced them as soon as that metal could be drawn into wire. + +A recent rival of tungsten both as a filament for lamps and hardener for +steel is molybdenum. One pound of this metal will impart more resiliency +to steel than three or four pounds of tungsten. The molybdenum steel, +because it does not easily crack, is said to be serviceable for +armor-piercing shells, gun linings, air-plane struts, automobile axles +and propeller shafts. In combination with its rival as a +tungsten-molybdenum alloy it is capable of taking the place of the +intolerably expensive platinum, for it resists corrosion when used for +spark plugs and tooth plugs. European steel men have taken to molybdenum +more than Americans. The salts of this metal can be used in dyeing and +photography. + +Calcium, magnesium and aluminum, common enough in their compounds, have +only come into use as metals since the invention of the electric +furnace. Now the photographer uses magnesium powder for his flashlight +when he wants to take a picture of his friends inside the house, and the +aviator uses it when he wants to take a picture of his enemies on the +open field. The flares prepared by our Government for the war consist of +a sheet iron cylinder, four feet long and six inches thick, containing a +stick of magnesium attached to a tightly rolled silk parachute twenty +feet in diameter when expanded. The whole weighed 32 pounds. On being +dropped from the plane by pressing a button, the rush of air set +spinning a pinwheel at the bottom which ignited the magnesium stick and +detonated a charge of black powder sufficient to throw off the case and +release the parachute. The burning flare gave off a light of 320,000 +candle power lasting for ten minutes as the parachute slowly descended. +This illuminated the ground on the darkest night sufficiently for the +airman to aim his bombs or to take photographs. + +The addition of 5 or 10 per cent. of magnesium to aluminum gives an +alloy (magnalium) that is almost as light as aluminum and almost as +strong as steel. An alloy of 90 per cent. aluminum and 10 per cent. +calcium is lighter and harder than aluminum and more resistant to +corrosion. The latest German airplane, the "Junker," was made entirely +of duralumin. Even the wings were formed of corrugated sheets of this +alloy instead of the usual doped cotton-cloth. Duralumin is composed of +about 85 per cent. of aluminum, 5 per cent. of copper, 5 per cent. of +zinc and 2 per cent. of tin. + +When platinum was first discovered it was so cheap that ingots of it +were gilded and sold as gold bricks to unwary purchasers. The Russian +Government used it as we use nickel, for making small coins. But this is +an exception to the rule that the demand creates the supply. Platinum is +really a "rare metal," not merely an unfamiliar one. Nowhere except in +the Urals is it found in quantity, and since it seems indispensable in +chemical and electrical appliances, the price has continually gone up. +Russia collapsed into chaos just when the war work made the heaviest +demand for platinum, so the governments had to put a stop to its use for +jewelry and photography. The "gold brick" scheme would now have to be +reversed, for gold is used as a cheaper metal to "adulterate" platinum. +All the members of the platinum family, formerly ignored, were pressed +into service, palladium, rhodium, osmium, iridium, and these, alloyed +with gold or silver, were employed more or less satisfactorily by the +dentist, chemist and electrician as substitutes for the platinum of +which they had been deprived. One of these alloys, composed of 20 per +cent. palladium and 80 per cent. gold, and bearing the telescoped name +of "palau" (palladium au-rum) makes very acceptable crucibles for the +laboratory and only costs half as much as platinum. "Rhotanium" is a +similar alloy recently introduced. The points of our gold pens are +tipped with an osmium-iridium alloy. It is a pity that this family of +noble metals is so restricted, for they are unsurpassed in tenacity and +incorruptibility. They could be of great service to the world in war and +peace. As the "Bad Child" says in his "Book of Beasts": + + I shoot the hippopotamus with bullets made of platinum, + Because if I use leaden ones, his hide is sure to flatten 'em. + +Along in the latter half of the last century chemists had begun to +perceive certain regularities and relationships among the various +elements, so they conceived the idea that some sort of a pigeon-hole +scheme might be devised in which the elements could be filed away in the +order of their atomic weights so that one could see just how a certain +element, known or unknown, would behave from merely observing its +position in the series. Mendeléef, a Russian chemist, devised the most +ingenious of such systems called the "periodic law" and gave proof that +there was something in his theory by predicting the properties of three +metallic elements, then unknown but for which his arrangement showed +three empty pigeon-holes. Sixteen years later all three of these +predicted elements had been discovered, one by a Frenchman, one by a +German and one by a Scandinavian, and named from patriotic impulse, +gallium, germanium and scandium. This was a triumph of scientific +prescience as striking as the mathematical proof of the existence of the +planet Neptune by Leverrier before it had been found by the telescope. + +But although Mendeléef's law told "the truth," it gradually became +evident that it did not tell "the whole truth and nothing but the +truth," as the lawyers put it. As usually happens in the history of +science the hypothesis was found not to explain things so simply and +completely as was at first assumed. The anomalies in the arrangement did +not disappear on closer study, but stuck out more conspicuously. Though +Mendeléef had pointed out three missing links, he had failed to make +provision for a whole group of elements since discovered, the inert +gases of the helium-argon group. As we now know, the scheme was built +upon the false assumptions that the elements are immutable and that +their atomic weights are invariable. + +The elements that the chemists had most difficulty in sorting out and +identifying were the heavy metals found in the "rare earths." There were +about twenty of them so mixed up together and so much alike as to baffle +all ordinary means of separating them. For a hundred years chemists +worked over them and quarreled over them before they discovered that +they had a commercial value. It was a problem as remote from +practicality as any that could be conceived. The man in the street did +not see why chemists should care whether there were two didymiums any +more than why theologians should care whether there were two Isaiahs. +But all of a sudden, in 1885, the chemical puzzle became a business +proposition. The rare earths became household utensils and it made a big +difference with our monthly gas bills whether the ceria and the thoria +in the burner mantles were absolutely pure or contained traces of some +of the other elements that were so difficult to separate. + +This sudden change of venue from pure to applied science came about +through a Viennese chemist, Dr. Carl Auer, later and in consequence +known as Baron Auer von Welsbach. He was trying to sort out the rare +earths by means of the spectroscopic method, which consists ordinarily +in dipping a platinum wire into a solution of the unknown substance and +holding it in a colorless gas flame. As it burns off, each element gives +a characteristic color to the flame, which is seen as a series of lines +when looked at through the spectroscope. But the flash of the flame from +the platinum wire was too brief to be studied, so Dr. Auer hit upon the +plan of soaking a thread in the liquid and putting this in the gas jet. +The cotton of course burned off at once, but the earths held together +and when heated gave off a brilliant white light, very much like the +calcium or limelight which is produced by heating a stick of quicklime +in the oxy-hydrogen flame. But these rare earths do not require any such +intense heat as that, for they will glow in an ordinary gas jet. + +So the Welsbach mantle burner came into use everywhere and rescued the +coal gas business from the destruction threatened by the electric light. +It was no longer necessary to enrich the gas with oil to make its flame +luminous, for a cheaper fuel gas such as is used for a gas stove will +give, with a mantle, a fine white light of much higher candle power than +the ordinary gas jet. The mantles are knit in narrow cylinders on +machines, cut off at suitable lengths, soaked in a solution of the salts +of the rare earths and dried. Artificial silk (viscose) has been found +better than cotton thread for the mantles, for it is solid, not hollow, +more uniform in quality and continuous instead of being broken up into +one-inch fibers. There is a great deal of difference in the quality of +these mantles, as every one who has used them knows. Some that give a +bright glow at first with the gas-cock only half open will soon break up +or grow dull and require more gas to get any kind of a light out of +them. Others will last long and grow better to the last. Slight +impurities in the earths or the gas will speedily spoil the light. The +best results are obtained from a mixture of 99 parts thoria and 1 part +ceria. It is the ceria that gives the light, yet a little more of it +will lower the luminosity. + +The non-chemical reader is apt to be confused by the strange names and +their varied terminations, but he need not be when he learns that the +new metals are given names ending in _-um_, such as sodium, cerium, +thorium, and that their oxides (compounds with oxygen, the earths) are +given the termination _-a_, like soda, ceria, thoria. So when he sees a +name ending in _-um_ let him picture to himself a metal, any metal since +they mostly look alike, lead or silver, for example. And when he comes +across a name ending in _-a_ he may imagine a white powder like lime. +Thorium, for instance, is, as its name implies, a metal named after the +thunder god Thor, to whom we dedicate one day in each week, Thursday. +Cerium gets its name from the Roman goddess of agriculture by way of the +asteroid. + +The chief sources of the material for the Welsbach burners is monazite, +a glittering yellow sand composed of phosphate of cerium with some 5 per +cent. of thorium. In 1916 the United States imported 2,500,000 pounds of +monazite from Brazil and India, most of which used to go to Germany. In +1895 we got over a million and a half pounds from the Carolinas, but the +foreign sand is richer and cheaper. The price of the salts of the rare +metals fluctuates wildly. In 1895 thorium nitrate sold at $200 a pound; +in 1913 it fell to $2.60, and in 1916 it rose to $8. + +Since the monazite contains more cerium than thorium and the mantles +made from it contain more thorium than cerium, there is a superfluity of +cerium. The manufacturers give away a pound of cerium salts with every +purchase of a hundred pounds of thorium salts. It annoyed Welsbach to +see the cerium residues thrown away and accumulating around his mantle +factory, so he set out to find some use for it. He reduced the mixed +earths to a metallic form and found that it gave off a shower of sparks +when scratched. An alloy of cerium with 30 or 35 per cent. of iron +proved the best and was put on the market in the form of automatic +lighters. A big business was soon built up in Austria on the basis of +this obscure chemical element rescued from the dump-heap. The sale of +the cerite lighters in France threatened to upset the finances of the +republic, which derived large revenue from its monopoly of match-making, +so the French Government imposed a tax upon every man who carried one. +American tourists who bought these lighters in Germany used to be much +annoyed at being held up on the French frontier and compelled to take +out a license. During the war the cerium sparklers were much used in the +trenches for lighting cigarettes, but--as those who have seen "The +Better 'Ole" will know--they sometimes fail to strike fire. Auer-metal +or cerium-iron alloy was used in munitions to ignite hand grenades and +to blazon the flight of trailer shells. There are many other pyrophoric +(light-producing) alloys, including steel, which our ancestors used with +flint before matches and percussion caps were invented. + +There are more than fifty metals known and not half of them have come +into common use, so there is still plenty of room for the expansion of +the science of metallurgy. If the reader has not forgotten his +arithmetic of permutations he can calculate how many different alloys +may be formed by varying the combinations and proportions of these +fifty. We have seen how quickly elements formerly known only to +chemists--and to some of them known only by name--have become +indispensable in our daily life. Any one of those still unutilized may +be found to have peculiar properties that fit it for filling a long +unfelt want in modern civilization. + +Who, for instance, will find a use for gallium, the metal of France? It +was described in 1869 by Mendeléef in advance of its advent and has been +known in person since 1875, but has not yet been set to work. It is +such a remarkable metal that it must be good for something. If you saw +it in a museum case on a cold day you might take it to be a piece of +aluminum, but if the curator let you hold it in your hand--which he +won't--it would melt and run over the floor like mercury. The melting +point is 87° Fahr. It might be used in thermometers for measuring +temperatures above the boiling point of mercury were it not for the +peculiar fact that gallium wets glass so it sticks to the side of the +tube instead of forming a clear convex curve on top like mercury. + +Then there is columbium, the American metal. It is strange that an +element named after Columbia should prove so impractical. Columbium is a +metal closely resembling tantalum and tantalum found a use as electric +light filaments. A columbium lamp should appeal to our patriotism. + +The so-called "rare elements" are really abundant enough considering the +earth's crust as a whole, though they are so thinly scattered that they +are usually overlooked and hard to extract. But whenever one of them is +found valuable it is soon found available. A systematic search generally +reveals it somewhere in sufficient quantity to be worked. Who, then, +will be the first to discover a use for indium, germanium, terbium, +thulium, lanthanum, neodymium, scandium, samarium and others as unknown +to us as tungsten was to our fathers? + +As evidence of the statement that it does not matter how rare an element +may be it will come into common use if it is found to be commonly +useful, we may refer to radium. A good rich specimen of radium ore, +pitchblende, may contain as much, as one part in 4,000,000. Madame +Curie, the brilliant Polish Parisian, had to work for years before she +could prove to the world that such an element existed and for years +afterwards before she could get the metal out. Yet now we can all afford +a bit of radium to light up our watch dials in the dark. The amount +needed for this is infinitesimal. If it were more it would scorch our +skins, for radium is an element in eruption. The atom throws off +corpuscles at intervals as a Roman candle throws off blazing balls. Some +of these particles, the alpha rays, are atoms of another element, +helium, charged with positive electricity and are ejected with a +velocity of 18,000 miles a second. Some of them, the beta rays, are +negative electrons, only about one seven-thousandth the size of the +others, but are ejected with almost the speed of light, 186,000 miles a +second. If one of the alpha projectiles strikes a slice of zinc sulfide +it makes a splash of light big enough to be seen with a microscope, so +we can now follow the flight of a single atom. The luminous watch dials +consist of a coating of zinc sulfide under continual bombardment by the +radium projectiles. Sir William Crookes invented this radium light +apparatus and called it a "spinthariscope," which is Greek for +"spark-seer." + +Evidently if radium is so wasteful of its substance it cannot last +forever nor could it have forever existed. The elements then ate not +necessarily eternal and immutable, as used to be supposed. They have a +natural length of life; they are born and die and propagate, at least +some of them do. Radium, for instance, is the offspring of ionium, +which is the great-great-grandson of uranium, the heaviest of known +elements. Putting this chemical genealogy into biblical language we +might say: Uranium lived 5,000,000,000 years and begot Uranium X1, which +lived 24.6 days and begot Uranium X2, which lived 69 seconds and begot +Uranium 2, which lived 2,000,000 years and begot Ionium, which lived +200,000 years and begot Radium, which lived 1850 years and begot Niton, +which lived 3.85 days and begot Radium A, which lived 3 minutes and +begot Radium B, which lived 26.8 minutes and begot Radium C, which lived +19.5 minutes and begot Radium D, which lived 12 years and begot Radium +E, which lived 5 days and begot Polonium, which lived 136 days and begot +Lead. + +The figures I have given are the times when half the parent substance +has gone over into the next generation. It will be seen that the chemist +is even more liberal in his allowance of longevity than was Moses with +the patriarchs. It appears from the above that half of the radium in any +given specimen will be transformed in about 2000 years. Half of what is +left will disappear in the next 2000 years, half of that in the next +2000 and so on. The reader can figure out for himself when it will all +be gone. He will then have the answer to the old Eleatic conundrum of +when Achilles will overtake the tortoise. But we may say that after +100,000 years there would not be left any radium worth mentioning, or in +other words practically all the radium now in existence is younger than +the human race. The lead that is found in uranium and has presumably +descended from uranium, behaves like other lead but is lighter. Its +atomic weight is only 206, while ordinary lead weighs 207. It appears +then that the same chemical element may have different atomic weights +according to its ancestry, while on the other hand different chemical +elements may have the same atomic weight. This would have seemed +shocking heresy to the chemists of the last century, who prided +themselves on the immutability of the elements and did not take into +consideration their past life or heredity. The study of these +radioactive elements has led to a new atomic theory. I suppose most of +us in our youth used to imagine the atom as a little round hard ball, +but now it is conceived as a sort of solar system with an +electropositive nucleus acting as the sun and negative electrons +revolving around it like the planets. The number of free positive +electrons in the nucleus varies from one in hydrogen to 92 in uranium. +This leaves room for 92 possible elements and of these all but six are +more or less certainly known and definitely placed in the scheme. The +atom of uranium, weighing 238 times the atom of hydrogen, is the +heaviest known and therefore the ultimate limit of the elements, though +it is possible that elements may be found beyond it just as the planet +Neptune was discovered outside the orbit of Uranus. Considering the +position of uranium and its numerous progeny as mentioned above, it is +quite appropriate that this element should bear the name of the father +of all the gods. + +In these radioactive elements we have come upon sources of energy such +as was never dreamed of in our philosophy. The most striking peculiarity +of radium is that it is always a little warmer than its surroundings, no +matter how warm these may be. Slowly, spontaneously and continuously, +it decomposes and we know no way of hastening or of checking it. Whether +it is cooled in liquefied air or heated to its melting point the change +goes on just the same. An ounce of radium salt will give out enough heat +in one hour to melt an ounce of ice and in the next hour will raise this +water to the boiling point, and so on again and again without cessation +for years, a fire without fuel, a realization of the philosopher's lamp +that the alchemists sought in vain. The total energy so emitted is +millions of times greater than that produced by any chemical combination +such as the union of oxygen and hydrogen to form water. From the heavy +white salt there is continually rising a faint fire-mist like the +will-o'-the-wisp over a swamp. This gas is known as the emanation or +niton, "the shining one." A pound of niton would give off energy at the +rate of 23,000 horsepower; fine stuff to run a steamer, one would think, +but we must remember that it does not last. By the sixth day the power +would have fallen off by half. Besides, no one would dare to serve as +engineer, for the radiation will rot away the flesh of a living man who +comes near it, causing gnawing ulcers or curing them. It will not only +break down the complex and delicate molecules of organic matter but will +attack the atom itself, changing, it is believed, one element into +another, again the fulfilment of a dream of the alchemists. And its +rays, unseen and unfelt by us, are yet strong enough to penetrate an +armorplate and photograph what is behind it. + +But radium is not the most mysterious of the elements but the least so. +It is giving out the secret that the other elements have kept. It +suggests to us that all the other elements in proportion to their weight +have concealed within them similar stores of energy. Astronomers have +long dazzled our imaginations by calculating the horsepower of the +world, making us feel cheap in talking about our steam engines and +dynamos when a minutest fraction of the waste dynamic energy of the +solar system would make us all as rich as millionaires. But the heavenly +bodies are too big for us to utilize in this practical fashion. + +And now the chemists have become as exasperating as the astronomers, for +they give us a glimpse of incalculable wealth in the meanest substance. +For wealth is measured by the available energy of the world, and if a +few ounces of anything would drive an engine or manufacture nitrogenous +fertilizer from the air all our troubles would be over. Kipling in his +sketch, "With the Night Mail," and Wells in his novel, "The World Set +Free," stretched their imaginations in trying to tell us what it would +mean to have command of this power, but they are a little hazy in their +descriptions of the machinery by which it is utilized. The atom is as +much beyond our reach as the moon. We cannot rob its vault of the +treasure. + + + + +READING REFERENCES + + +The foregoing pages will not have achieved their aim unless their +readers have become sufficiently interested in the developments of +industrial chemistry to desire to pursue the subject further in some of +its branches. Assuming such interest has been aroused, I am giving below +a few references to books and articles which may serve to set the reader +upon the right track for additional information. To follow the rapid +progress of applied science it is necessary to read continuously such +periodicals as the _Journal of Industrial and Engineering Chemistry_ +(New York), _Metallurgical and Chemical Engineering_ (New York), +_Journal of the Society of Chemical Industry_ (London), _Chemical +Abstracts_ (published by the American Chemical Society, Easton, Pa.), +and the various journals devoted to special trades. The reader may need +to be reminded that the United States Government publishes for free +distribution or at low price annual volumes or special reports dealing +with science and industry. Among these may be mentioned "Yearbook of the +Department of Agriculture"; "Mineral Resources of the United States," +published by the United States Geological Survey in two annual volumes, +Vol. I on the metals and Vol. II on the non-metals; the "Annual Report +of the Smithsonian Institution," containing selected articles on pure +and applied science; the daily "Commerce Reports" and special bulletins +of Department of Commerce. Write for lists of publications of these +departments. + +The following books on industrial chemistry in general are recommended +for reading and reference: "The Chemistry of Commerce" and "Some +Chemical Problems of To-Day" by Robert Kennedy Duncan (Harpers, N.Y.), +"Modern Chemistry and Its Wonders" by Martin (Van Nostrand), "Chemical +Discovery and Invention in the Twentieth Century" by Sir William A. +Tilden (Dutton, N.Y.), "Discoveries and Inventions of the Twentieth +Century" by Edward Cressy (Dutton), "Industrial Chemistry" by Allen +Rogers (Van Nostrand). + +"Everyman's Chemistry" by Ellwood Hendrick (Harpers, Modern Science +Series) is written in a lively style and assumes no previous knowledge +of chemistry from the reader. The chapters on cellulose, gums, sugars +and oils are particularly interesting. "Chemistry of Familiar Things" by +S.S. Sadtler (Lippincott) is both comprehensive and comprehensible. + +The following are intended for young readers but are not to be despised +by their elders who may wish to start in on an easy up-grade: "Chemistry +of Common Things" (Allyn & Bacon, Boston) is a popular high school +text-book but differing from most text-books in being readable and +attractive. Its descriptions of industrial processes are brief but +clear. The "Achievements of Chemical Science" by James C. Philip +(Macmillan) is a handy little book, easy reading for pupils. +"Introduction to the Study of Science" by W.P. Smith and E.G. Jewett +(Macmillan) touches upon chemical topics in a simple way. + +On the history of commerce and the effect of inventions on society the +following titles may be suggested: "Outlines of Industrial History" by +E. Cressy (Macmillan); "The Origin of Invention," a study of primitive +industry, by O.T. Mason (Scribner); "The Romance of Commerce" by Gordon +Selbridge (Lane); "Industrial and Commercial Geography" or "Commerce and +Industry" by J. Russell Smith (Holt); "Handbook of Commercial Geography" +by G.G. Chisholm (Longmans). + +The newer theories of chemistry and the constitution of the atom are +explained in "The Realities of Modern Science" by John Mills +(Macmillan), and "The Electron" by R.A. Millikan (University of Chicago +Press), but both require a knowledge of mathematics. The little book on +"Matter and Energy" by Frederick Soddy (Holt) is better adapted to the +general reader. The most recent text-book is the "Introduction to +General Chemistry" by H.N. McCoy and E.M. Terry. (Chicago, 1919.) + + +CHAPTER II + +The reader who may be interested in following up this subject will find +references to all the literature in the summary by Helen R. Hosmer, of +the Research Laboratory of the General Electric Company, in the _Journal +of Industrial and Engineering Chemistry_, New York, for April, 1917. +Bucher's paper may be found in the same journal for March, and the issue +for September contains a full report of the action of U.S. Government +and a comparison of the various processes. Send fifteen cents to the +U.S. Department of Commerce (or to the nearest custom house) for +Bulletin No. 52, Special Agents Series on "Utilization of Atmospheric +Nitrogen" by T.H. Norton. The Smithsonian Institution of Washington has +issued a pamphlet on "Sources of Nitrogen Compounds in the United +States." In the 1913 report of the Smithsonian Institution there are two +fine articles on this subject: "The Manufacture of Nitrates from the +Atmosphere" and "The Distribution of Mankind," which discusses Sir +William Crookes' prediction of the exhaustion of wheat land. The D. Van +Nostrand Co., New York, publishes a monograph on "Fixation of +Atmospheric Nitrogen" by J. Knox, also "TNT and Other Nitrotoluenes" by +G.C. Smith. The American Cyanamid Company, New York, gives out some +attractive literature on their process. + +"American Munitions 1917-1918," the report of Benedict Crowell, Director +of Munitions, to the Secretary of War, gives a fully illustrated +account of the manufacture of arms, explosives and toxic gases. Our war +experience in the "Oxidation of Ammonia" is told by C.L. Parsons in +_Journal of Industrial and Engineering Chemistry_, June, 1919, and +various other articles on the government munition work appeared in the +same journal in the first half of 1919. "The Muscle Shoals Nitrate +Plant" in _Chemical and Metallurgical Engineering_, January, 1919. + + +CHAPTER III + +The Department of Agriculture or your congressman will send you +literature on the production and use of fertilizers. From your state +agricultural experiment station you can procure information as to local +needs and products. Consult the articles on potash salts and phosphate +rock in the latest volume of "Mineral Resources of the United States," +Part II Non-Metals (published free by the U.S. Geological Survey). Also +consult the latest Yearbook of the Department of Agriculture. For +self-instruction, problems and experiments get "Extension Course in +Soils," Bulletin No. 355, U.S. Dept. of Agric. A list of all government +publications on "Soil and Fertilizers" is sent free by Superintendent of +Documents, Washington. The _Journal of Industrial and Engineering +Chemistry_ for July, 1917, publishes an article by W.C. Ebaugh on +"Potash and a World Emergency," and various articles on American sources +of potash appeared in the same _Journal_ October, 1918, and February, +1918. Bulletin 102, Part 2, of the United States National Museum +contains an interpretation of the fertilizer situation in 1917 by J.E. +Poque. On new potash deposits in Alsace and elsewhere see _Scientific +American Supplement_, September 14, 1918. + + +CHAPTER IV + +Send ten cents to the Department of Commerce, Washington, for "Dyestuffs +for American Textile and Other Industries," by Thomas H. Norton, +Special Agents' Series, No. 96. A more technical bulletin by the same +author is "Artificial Dyestuffs Used in the United States," Special +Agents' Series, No. 121, thirty cents. "Dyestuff Situation in U.S.," +Special Agents' Series, No. 111, five cents. "Coal-Tar Products," by +H.G. Porter, Technical Paper 89, Bureau of Mines, Department of the +Interior, five cents. "Wealth in Waste," by Waldemar Kaempfert, +_McClure's_, April, 1917. "The Evolution of Artificial Dyestuffs," by +Thomas H. Norton, _Scientific American_, July 21, 1917. "Germany's +Commercial Preparedness for Peace," by James Armstrong, _Scientific +American_, January 29, 1916. "The Conquest of Commerce" and "American +Made," by Edwin E. Slosson in _The Independent_ of September 6 and +October 11, 1915. The H. Koppers Company, Pittsburgh, give out an +illustrated pamphlet on their "By-Product Coke and Gas Ovens." The +addresses delivered during the war on "The Aniline Color, Dyestuff and +Chemical Conditions," by I.F. Stone, president of the National Aniline +and Chemical Company, have been collected in a volume by the author. For +"Dyestuffs as Medicinal Agents" by G. Heyl, see _Color Trade Journal_, +vol. 4, p. 73, 1919. "The Chemistry of Synthetic Drugs" by Percy May, +and "Color in Relation to Chemical Constitution" by E.R. Watson are +published in Longmans' "Monographs on Industrial Chemistry." "Enemy +Property in the United States" by A. Mitchell Palmer in _Saturday +Evening Post_, July 19, 1919, tells of how Germany monopolized chemical +industry. "The Carbonization of Coal" by V.B. Lewis (Van Nostrand, +1912). "Research in the Tar Dye Industry" by B.C. Hesse in _Journal of +Industrial and Engineering Chemistry_, September, 1916. + +Kekulé tells how he discovered the constitution of benzene in the +_Berichte der Deutschen chemischen Gesellschaft_, V. XXIII, I, p. 1306. +I have quoted it with some other instances of dream discoveries in _The +Independent_ of Jan. 26, 1918. Even this innocent scientific vision has +not escaped the foul touch of the Freudians. Dr. Alfred Robitsek in +"Symbolisches Denken in der chemischen Forschung," _Imago_, V. I, p. 83, +has deduced from it that Kekulé was morally guilty of the crime of +OEdipus as well as minor misdemeanors. + + +CHAPTER V + +Read up on the methods of extracting perfumes from flowers in any +encyclopedia or in Duncan's "Chemistry of Commerce" or Tilden's +"Chemical Discovery in the Twentieth Century" or Rogers' "Industrial +Chemistry." + +The pamphlet containing a synopsis of the lectures by the late Alois von +Isakovics on "Synthetic Perfumes and Flavors," published by the Synfleur +Scientific Laboratories, Monticello, New York, is immensely interesting. +Van Dyk & Co., New York, issue a pamphlet on the composition of oil of +rose. Gildemeister's "The Volatile Oils" is excellent on the history of +the subject. Walter's "Manual for the Essence Industry" (Wiley) gives +methods and recipes. Parry's "Chemistry of Essential Oils and Artificial +Perfumes," 1918 edition. "Chemistry and Odoriferous Bodies Since 1914" +by G. Satie in _Chemie et Industrie_, vol. II, p. 271, 393. "Odor and +Chemical Constitution," _Chemical Abstracts_, 1917, p. 3171 and _Journal +of Society for Chemical Industry_, v. 36, p. 942. + + +CHAPTER VI + +The bulletin on "By-Products of the Lumber Industry" by H.K. Benson +(published by Department of Commerce, Washington, 10 cents) contains a +description of paper-making and wood distillation. There is a good +article on cellulose products by H.S. Mork in _Journal of the Franklin +Institute_, September, 1917, and in _Paper_, September 26, 1917. The +Government Forest Products Laboratory at Madison, Wisconsin, publishes +technical papers on distillation of wood, etc. The Forest Service of the +U.S. Department of Agriculture is the chief source of information on +forestry. The standard authority is Cross and Bevans' "Cellulose." For +the acetates see the eighth volume of Worden's "Technology of the +Cellulose Esters." + + +CHAPTER VII + +The speeches made when Hyatt was awarded the Perkin medal by the +American Chemical Society for the discovery of celluloid may be found in +the _Journal of the Society of Chemical Industry_ for 1914, p. 225. In +1916 Baekeland received the same medal, and the proceedings are reported +in the same _Journal_, v. 35, p. 285. + +A comprehensive technical paper with bibliography on "Synthetic Resins" +by L.V. Redman appeared in the _Journal of Industrial and Engineering +Chemistry_, January, 1914. The controversy over patent rights may be +followed in the same _Journal_, v. 8 (1915), p. 1171, and v. 9 (1916), +p. 207. The "Effects of Heat on Celluloid" have been examined by the +Bureau of Standards, Washington (Technological Paper No. 98), abstract +in _Scientific American Supplement_, June 29, 1918. + +For casein see Tague's article in Rogers' "Industrial Chemistry" (Van +Nostrand). See also Worden's "Nitrocellulose Industry" and "Technology +of the Cellulose Esters" (Van Nostrand); Hodgson's "Celluloid" and Cross +and Bevan's "Cellulose." + +For references to recent research and new patent specifications on +artificial plastics, resins, rubber, leather, wood, etc., see the +current numbers of _Chemical Abstracts_ (Easton, Pa.) and such journals +as the _India Rubber Journal, Paper, Textile World, Leather World_ and +_Journal of American Leather Chemical Association._ + +The General Bakelite Company, New York, the Redmanol Products Company, +Chicago, the Condensite Company, Bloomfield, N.J., the Arlington +Company, New York (handling pyralin), give out advertising literature +regarding their respective products. + + +CHAPTER VIII + +Sir William Tilden's "Chemical Discovery and Invention in the Twentieth +Century" (E.P. Dutton & Co.) contains a readable chapter on rubber with +references to his own discovery. The "Wonder Book of Rubber," issued by +the B.F. Goodrich Rubber Company, Akron, Ohio, gives an interesting +account of their industry. Iles: "Leading American Inventors" (Henry +Holt & Co.) contains a life of Goodyear, the discoverer of +vulcanization. Potts: "Chemistry of the Rubber Industry, 1912." The +Rubber Industry: Report of the International Rubber Congress, 1914. +Pond: "Review of Pioneer Work in Rubber Synthesis" in _Journal of the +American Chemical Society_, 1914. Bang: "Synthetic Rubber" in +_Metallurgical and Chemical Engineering_, May 1, 1917. Castellan: +"L'Industrie caoutchoucière," doctor's thesis, University of Paris, +1915. The _India Rubber World_, New York, all numbers, especially "What +I Saw in the Philippines," by the Editor, 1917. Pearson: "Production of +Guayule Rubber," _Commerce Reports_, 1918, and _India Rubber World_, +1919. "Historical Sketch of Chemistry of Rubber" by S.C. Bradford in +_Science Progress_, v. II, p. 1. + + +CHAPTER IX + +"The Cane Sugar Industry" (Bulletin No. 53, Miscellaneous Series, +Department of Commerce, 50 cents) gives agricultural and manufacturing +costs in Hawaii, Porto Rico, Louisiana and Cuba. + +"Sugar and Its Value as Food," by Mary Hinman Abel. (Farmer's Bulletin +No. 535, Department of Agriculture, free.) + +"Production of Sugar in the United States and Foreign Countries," by +Perry Elliott. (Department of Agriculture, 10 cents.) + +"Conditions in the Sugar Market January to October, 1917," a pamphlet +published by the American Sugar Refining Company, 117 Wall Street, New +York, gives an admirable survey of the present situation as seen by the +refiners. + +"Cuban Cane Sugar," by Robert Wiles, 1916 (Indianapolis: Bobbs-Merrill +Co., 75 cents), an attractive little book in simple language. + +"The World's Cane Sugar Industry, Past and Present," by H.C.P. Geering. + +"The Story of Sugar," by Prof. G.T. Surface of Yale (Appleton, 1910). A +very interesting and reliable book. + +The "Digestibility of Glucose" is discussed in _Journal of Industrial +and Engineering Chemistry_, August, 1917. "Utilization of Beet Molasses" +in _Metallurgical and Chemical Engineering_, April 5, 1917. + + +CHAPTER X + +"Maize," by Edward Alber (Bulletin of the Pan-American Union, January, +1915). + +"Glucose," by Geo. W. Rolfe _(Scientific American Supplement_, May 15 or +November 6, 1915, and in Boger's "Industrial Chemistry"). + +On making ethyl alcohol from wood, see Bulletin No. 110, Special Agents' +Series, Department of Commerce (10 cents), and an article by F.W. +Kressmann in _Metallurgical and Chemical Engineering_, July 15, 1916. On +the manufacture and uses of industrial alcohol the Department of +Agriculture has issued for free distribution Farmer's Bulletin 269 and +424, and Department Bulletin 182. + +On the "Utilization of Corn Cobs," see _Journal of Industrial and +Engineering Chemistry_, Nov., 1918. For John Winthrop's experiment, see +the same _Journal_, Jan., 1919. + + +CHAPTER XI + +President Scherer's "Cotton as a World Power" (Stokes, 1916) is a +fascinating volume that combines the history, science and politics of +the plant and does not ignore the poetry and legend. + +In the Yearbook of the Department of Agriculture for 1916 will be found +an interesting article by H.S. Bailey on "Some American Vegetable Oils" +(sold separate for five cents), also "The Peanut: A Great American Food" +by same author in the Yearbook of 1917. "The Soy Bean Industry" is +discussed in the same volume. See also: Thompson's "Cottonseed Products +and Their Competitors in Northern Europe" (Part I, Cake and Meal; Part +II, Edible Oils. Department of Commerce, 10 cents each). "Production and +Conservation of Fats and Oils in the United States" (Bulletin No. 769, +1919, U.S. Dept. of Agriculture). "Cottonseed Meal for Feeding Cattle" +(U.S. Department of Agriculture, Farmer's Bulletin 655, free). +"Cottonseed Industry in Foreign Countries," by T.H. Norton, 1915 +(Department of Commerce, 10 cents). "Cottonseed Products" in _Journal of +the Society of Chemical Industry_, July 16, 1917, and Baskerville's +article in the same journal (1915, vol. 7, p. 277). Dunstan's "Oil Seeds +and Feeding Cakes," a volume on British problems since the war. Ellis's +"The Hydrogenation of Oils" (Van Nostrand, 1914). Copeland's "The +Coconut" (Macmillan). Barrett's "The Philippine Coconut Industry" +(Bulletin No. 25, Philippine Bureau of Agriculture). "Coconuts, the +Consols of the East" by Smith and Pope (London). "All About Coconuts" by +Belfort and Hoyer (London). Numerous articles on copra and other oils +appear in _U.S. Commerce Reports_ and _Philippine Journal of Science_. +"The World Wide Search for Oils" in _The Americas_ (National City Bank, +N.Y.). "Modern Margarine Technology" by W. Clayton in _Journal Society +of Chemical Industry_, Dec. 5, 1917; also see _Scientific_ _American +Supplement_, Sept. 21, 1918. A court decision on the patent rights of +hydrogenation is given in _Journal of Industrial and Engineering +Chemistry_ for December, 1917. The standard work on the whole subject is +Lewkowitsch's "Chemical Technology of Oils, Fats and Waxes" (3 vols., +Macmillan, 1915). + + +CHAPTER XII + +A full account of the development of the American Warfare Service has +been published in the _Journal of Industrial and Engineering Chemistry_ +in the monthly issues from January to August, 1919, and an article on +the British service in the issue of April, 1918. See also Crowell's +Report on "America's Munitions," published by War Department. +_Scientific American_, March 29, 1919, contains several articles. A. +Russell Bond's "Inventions of the Great War" (Century) contains chapters +on poison gas and explosives. + +Lieutenant Colonel S.J.M. Auld, Chief Gas Officer of Sir Julian Byng's +army and a member of the British Military Mission to the United States, +has published a volume on "Gas and Flame in Modern Warfare" (George H. +Doran Co.). + + +CHAPTER XIII + +See chapter in Cressy's "Discoveries and Inventions of Twentieth +Century." "Oxy-Acetylene Welders," Bulletin No. 11, Federal Board of +Vocational Education, Washington, June, 1918, gives practical directions +for welding. _Reactions_, a quarterly published by Goldschmidt Thermit +Company, N.Y., reports latest achievements of aluminothermics. Provost +Smith's "Chemistry in America" (Appleton) tells of the experiments of +Robert Hare and other pioneers. "Applications of Electrolysis in +Chemical Industry" by A.F. Hall (Longmans). For recent work on +artificial diamonds see _Scientific American Supplement_, Dec. 8, 1917, +and August 24, 1918. On acetylene see "A Storehouse of Sleeping Energy" +by J.M. Morehead in _Scientific American_, January 27, 1917. + + +CHAPTER XIV + +Spring's "Non-Technical Talks on Iron and Steel" (Stokes) is a model of +popular science writing, clear, comprehensive and abundantly +illustrated. Tilden's "Chemical Discovery in the Twentieth Century" must +here again be referred to. The Encyclopedia Britannica is convenient for +reference on the various metals mentioned; see the article on "Lighting" +for the Welsbach burner. The annual "Mineral Resources of the United +States, Part I," contains articles on the newer metals by Frank W. Hess; +see "Tungsten" in the volume for 1914, also Bulletin No. 652, U.S. +Geological Survey, by same author. _Foote-Notes_, the house organ of the +Foote Mineral Company, Philadelphia, gives information on the rare +elements. Interesting advertising literature may be obtained from the +Titantium Alloy Manufacturing Company, Niagara Falls, N.Y.; Duriron +Castings Company, Dayton, O.; Buffalo Foundry and Machine Company, +Buffalo, N.Y., manufacturers of "Buflokast" acid-proof apparatus, and +similar concerns. The following additional references may be useful: +Stellite alloys in _Jour. Ind. & Eng. Chem._, v. 9, p. 974; Rossi's work +on titantium in same journal, Feb., 1918; Welsbach mantles in _Journal +Franklin Institute_, v. 14, p. 401, 585; pure alloys in _Trans. Amer. +Electro-Chemical Society_, v. 32, p. 269; molybdenum in _Engineering_, +1917, or _Scientific American Supplement_, Oct. 20, 1917; acid-resisting +iron in _Sc. Amer. Sup._, May 31, 1919; ferro-alloys in _Jour. Ind. & +Eng. Chem._, v. 10, p. 831; influence of vanadium, etc., on iron, in +_Met. Chem. Eng._, v. 15, p. 530; tungsten in _Engineering_, v. 104, p. +214. + + + + +INDEX + + Abrasives, 249-251 + Acetanilid, 87 + Acetone, 125, 154, 243, 245 + Acetylene, 30, 154, 240-248, 257, 307, 308 + Acheson, 249 + Air, liquefied, 33 + Alcohol, ethyl, 101, 102, 127, 174, 190-194, 242-244, 305 + methyl, 101, 102, 127, 191 + Aluminum, 31, 246-248, 255, 272, 284 + Ammonia, 27, 29, 31, 33, 56, 64, 250 + American dye industry, 82 + Aniline dyes, 60-92 + Antiseptics, 86, 87 + Argon, 16 + Art and nature, 8, 9, 170, 173 + Artificial silk, 116, 118, 119 + Aspirin, 84 + Atomic theory, 293-296, 299 + Aylesworth, 140 + + Baekeland, 137 + Baeyer, Adolf von, 77 + Bakelite, 138, 303 + Balata, 159 + Bauxite, 31 + Beet sugar, 165, 169, 305 + Benzene formula, 67, 301, 101 + Berkeley, 61 + Berthelot, 7, 94 + Birkeland-Eyde process, 26 + Bucher process, 32 + Butter, 201, 208 + + Calcium, 246, 253 + Calcium carbide, 30, 339 + Camphor, 100, 131 + Cane sugar, 164, 167, 177, 180, 305 + Carbolic acid, 18, 64, 84, 101, 102, 137 + Carborundum, 249-251 + Caro and Frank process, 30 + Casein, 142 + Castner, 246 + Catalyst, 28, 204 + Celluloid, 128-135, 302 + Cellulose, 110-127, 129, 137, 302 + Cellulose acetate, 118, 120, 302 + Cerium, 288-290 + Chemical warfare, 218-235, 307 + Chlorin, 224, 226, 250 + Chlorophyll, 267 + Chlorpicrin, 224, 226 + Chromicum, 278, 280 + Coal, distillation of, 60, 64, 70, 84, 301 + Coal tar colors, 60-92 + Cochineal, 79 + Coconut oil, 203, 211-215, 306 + Collodion, 117, 123, 130 + Cologne, eau de, 107 + Copra, 203, 211-215, 306 + Corn oil, 183, 305 + Cotton, 112, 120, 129, 197 + Cocain, 88 + Condensite, 141 + Cordite, 18, 19 + Corn products, 181-195, 305 + Coslett process, 273 + Cottonseed oil, 201 + Cowles, 248 + Creative chemistry, 7 + Crookes, Sir William, 292, 299 + Curie, Madame, 292 + Cyanamid, 30, 35, 299 + Cyanides, 32 + + Diamond, 259-261, 308 + Doyle, Sir Arthur Conan, 221 + Drugs, synthetic, 6, 84, 301 + Duisberg, 151 + Dyestuffs, 60-92 + + Edison, 84, 141 + Ehrlich, 86, 87 + Electric furnace, 236-262, 307 + + Fats, 196-217, 306 + Fertilizers, 37, 41, 43, 46, 300 + Flavors, synthetic, 93-109 + Food, synthetic, 94 + Formaldehyde, 136, 142 + Fruit flavors, synthetic, 99, 101 + + Galalith, 142 + Gas masks, 223, 226, 230, 231 + Gerhardt, 6, 7 + Glucose, 137, 184-189, 194, 305 + Glycerin, 194, 203 + Goldschmidt, 256 + Goodyear, 161 + Graphite, 258 + Guayule, 159, 304 + Guncotton, 17, 117, 125, 130 + Gunpowder, 14, 15, 22, 234 + Gutta percha, 159 + + Haber process, 27, 28 + Hall, C.H., 247 + Hare, Robert, 237, 245, 307 + Harries, 149 + Helium, 236 + Hesse, 70, 72, 90 + Hofmann, 72, 80 + Huxley, 10 + Hyatt, 128, 129, 303 + Hydrogen, 253-255 + Hydrogenation of oils, 202-205, 306 + + Indigo, 76, 79 + Iron, 236, 253, 262-270, 308 + Isoprene, 136, 146, 149, 150, 154 + + Kelp products, 53, 142 + Kekulé's dream, 66, 301 + + Lard substitutes, 209 + Lavoisier, 6 + Leather substitutes, 124 + Leucite, 53 + Liebig, 38 + Linseed oil, 202, 205, 270 + + Magnesium, 283 + Maize products, 181-196, 305 + Manganese, 278 + Margarin, 207-212, 307 + Mauve, discovery of, 74 + Mendeléef, 285, 291 + Mercerized cotton, 115 + Moissan, 259 + Molybdenum, 283, 308 + Munition manufacture in U.S., 33, 224, 299, 307 + Mushet, 279 + Musk, synthetic, 96, 97, 106 + Mustard gas, 224, 227-229 + + Naphthalene, 4, 142, 154 + Nature and art, 8-13, 118, 122, 133 + Nitrates, Chilean, 22, 24, 30, 36 + Nitric acid derivatives, 20 + Nitrocellulose, 17, 117 + Nitrogen, in explosives, 14, 16, 117, 299 + fixation, 24, 25, 29, 299 + Nitro-glycerin, 18, 117, 214 + Nobel, 18, 117 + + Oils, 196-217, 306 + Oleomargarin, 207-212, 307 + Orange blossoms, 99, 100 + Osmium, 28 + Ostwald, 29, 55 + Oxy-hydrogen blowpipe, 246 + + Paper, 111, 132 + Parker process, 273 + Peanut oil, 206, 211, 214, 306 + Perfumery, Art of, 103-108 + Perfumes, synthetic, 93-109, 302 + Perkin, W.H., 148 + Perkin, Sir William, 72, 80, 102 + Pharmaceutical chemistry, 6, 85-88 + Phenol, 18, 64, 84, 101, 102, 137 + Phonograph records, 84, 141 + Phosphates, 56-59 + Phosgene, 224, 225 + Photographic developers, 88 + Picric acid, 18, 84, 85, 226 + Platinum, 28, 278, 280, 284, 286 + Plastics, synthetic, 128-143 + Pneumatic tires, 162 + Poisonous gases in warfare, 218-235, 307 + Potash, 37, 45-56, 300 + Priestley, 150, 160 + Purple, royal, 75, 79 + Pyralin, 132, 133 + Pyrophoric alloys, 290 + Pyroxylin, 17, 127, 125, 130 + + Radium, 291, 295 + Rare earths, 286-288, 308 + Redmanol, 140 + Remsen, Ira, 178 + Refractories, 251-252 + Resins, synthetic, 135-143 + Rose perfume, 93, 96, 97, 99, 105 + Rubber, natural, 155-161, 304 + synthetic, 136, 145-163, 304 + Rumford, Count, 160 + Rust, protection from, 262-275 + + Saccharin, 178, 179 + Salicylic acid, 88, 101 + Saltpeter, Chilean, 22, 30, 36, 42 + Schoop process, 272 + Serpek process, 31 + Silicon, 249, 253 + Smell, sense of, 97, 98, 103, 109 + Smith, Provost, 237, 245, 307 + Smokeless powder, 15 + Sodium, 148, 238, 247 + Soil chemistry, 38, 39 + Soy bean, 142, 211, 217, 306 + Starch, 137, 184, 189, 190 + Stassfort salts, 47, 49, 55 + Stellites, 280, 308 + Sugar, 164-180, 304 + Sulfuric acid, 57 + + Tantalum, 282 + Terpenes, 100, 154 + Textile industry, 5, 112, 121, 300 + Thermit, 256 + Thermodynamics, Second law of, 145 + Three periods of progress, 3 + Tin plating, 271 + Tilden, 146, 298 + Titanium, 278, 308 + TNT, 19, 21, 84, 299 + Trinitrotoluol, 19, 21, 84, 299 + Tropics, value of, 96, 156, 165, 196, 206, 213, 216 + Tungsten, 257, 277, 281, 308 + + Uranium, 28 + + Vanadium, 277, 280, 308 + Vanillin, 103 + Violet perfume, 100 + Viscose, 116 + Vitamines, 211 + Vulcanization, 161 + + Welding, 256 + Welsbach burner, 287-289, 308 + Wheat problem, 43, 299 + Wood, distillation of, 126, 127 + Wood pulp, 112, 120, 303 + + Ypres, Use of gases at, 221 + + Zinc plating, 271 + + + + +_Once a Slosson Reader_ + +_Always a Slosson Fan_ + +JUST PUBLISHED + +CHATS ON SCIENCE + +By E.E. SLOSSON + +Author of "Creative Chemistry," etc. + + +Dr. Slosson is nothing short of a prodigy. He is a triple-starred +scientist man who can bring down the highest flying scientific fact and +tame it so that any of us can live with it and sometimes even love it. +He can make a fairy tale out of coal-tar dyes and a laboratory into a +joyful playhouse while it continues functioning gloriously as a +laboratory. But to readers of "Creative Chemistry" it is wasting time to +talk about Dr. Slosson's style. + +"Chats On Science," which has just been published, is made up of +eighty-five brief chapters or sections or periods, each complete in +itself, dealing with a gorgeous variety of subjects. They go from +Popover Stars to Soda Water, from How Old Is Disease to Einstein in +Words of One Syllable. The reader can begin anywhere, but when he begins +he will ultimately read the entire series. It is good science and good +reading. It contains some of the best writing Dr. Slosson has ever done. + +The Boston Transcript says: "These 'Chats' are even more fascinating, +were that possible, than 'Creative Chemistry.' They are more marvelous +than the most marvelous of fairy tales ... Even an adequate review could +give little idea of the treasures of modern scientific knowledge 'Chats +on Science' contains ... Dr. Slosson has, besides rare scientific +knowledge, that gift of the gods--imagination." + + * * * * * + +("Chats on Science" by E.E. Slosson is published by The Century Company, +353 Fourth Avenue, New York City. It is sold for $2.00 at all +bookstores, or it may be ordered from the publisher.) + + +FOOTNOTES: + +[1] I am quoting mostly Unstead's figures from the _Geographical +Journal_ of 1913. See also Dickson's "The Distribution of Mankind," in +Smithsonian Report, 1913. + +[2] United States Abstract of Census of Manufactures, 1914, p. 34. + +[3] United States Department of Agriculture, Bulletin No. 505. + + + +***END OF THE PROJECT GUTENBERG EBOOK CREATIVE CHEMISTRY*** + + +******* This file should be named 17149-8.txt or 17149-8.zip ******* + + +This and all associated files of various formats will be found in: +https://www.gutenberg.org/dirs/1/7/1/4/17149 + + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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Slosson</title> + <style type="text/css"> +/*<![CDATA[ XML blockout */ +<!-- + p { margin-top: .75em; + text-align: justify; + margin-bottom: .75em; + } + h1,h2,h3,h4,h5,h6 { + text-align: center; /* all headings centered */ + clear: both; + } + hr { width: 33%; + margin-top: 2em; + margin-bottom: 2em; + margin-left: auto; + margin-right: auto; + clear: both; + } + + table {margin-left: auto; margin-right: auto;} + + body{margin-left: 10%; + margin-right: 10%; + } + + .pagenum { /* uncomment the next line for invisible page numbers */ + /* visibility: hidden; */ + position: absolute; + left: 92%; + font-size: smaller; + text-align: right; + } /* page numbers */ + + .linenum {position: absolute; top: auto; left: 4%;} /* poetry number */ + .blockquot{margin-left: 5%; margin-right: 10%;} + .sidenote {width: 20%; padding-bottom: .5em; padding-top: .5em; + padding-left: .5em; padding-right: .5em; margin-left: 1em; + float: right; clear: right; margin-top: 1em; + font-size: smaller; color: black; background: #eeeeee; border: dashed 1px;} + + .bb {border-bottom: solid 2px;} + .bl {border-left: solid 2px;} + .bt {border-top: solid 2px;} + .br {border-right: solid 2px;} + .bbox {border: solid 2px;} + + .center {text-align: center;} + .smcap {font-variant: small-caps;} + .u {text-decoration: underline;} + + .caption {font-weight: bold;} + + .figcenter {margin: auto; text-align: center;} + + .figleft {float: left; clear: left; margin-left: 0; margin-bottom: 1em; margin-top: + 1em; margin-right: 1em; padding: 0; text-align: center;} + + .figright {float: right; clear: right; margin-left: 1em; margin-bottom: 1em; + margin-top: 1em; margin-right: 0; padding: 0; text-align: center;} + + .footnotes {border: dashed 1px;} + .footnote {margin-left: 10%; margin-right: 10%; font-size: 0.9em;} + .footnote .label {position: absolute; right: 84%; text-align: right;} + .fnanchor {vertical-align: super; font-size: .8em; text-decoration: none;} + + .poem {margin-left:10%; margin-right:10%; text-align: left;} + .poem br {display: none;} + .poem .stanza {margin: 1em 0em 1em 0em;} + .poem span.i0 {display: block; margin-left: 0em; padding-left: 3em; text-indent: -3em;} + .poem span.i2 {display: block; margin-left: 2em; padding-left: 3em; text-indent: -3em;} + .poem span.i4 {display: block; margin-left: 4em; padding-left: 3em; text-indent: -3em;} + hr.full { width: 100%; } + pre {font-size: 75%;} + // --> + /* XML end ]]>*/ + </style> +</head> +<body> +<h1>The Project Gutenberg eBook, Creative Chemistry, by Edwin E. Slosson</h1> +<pre> +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at <a href = "https://www.gutenberg.org">www.gutenberg.org</a></pre> +<p>Title: Creative Chemistry</p> +<p> Descriptive of Recent Achievements in the Chemical Industries</p> +<p>Author: Edwin E. Slosson</p> +<p>Release Date: November 24, 2005 [eBook #17149]</p> +<p>Language: English</p> +<p>Character set encoding: ISO-8859-1</p> +<p>***START OF THE PROJECT GUTENBERG EBOOK CREATIVE CHEMISTRY***</p> +<p> </p> +<h3>E-text prepared by Kevin Handy, John Hagerson, Josephine Paolucci,<br /> + and the Project Gutenberg Online Distributed Proofreading Team<br /> + (https://www.pgdp.net/)</h3> +<p> </p> +<hr class="full" /> +<p> </p> +<p> </p> + +<h3>The Century Books of Useful Science</h3> + +<h1><b>CREATIVE CHEMISTRY</b></h1> + +<h2>DESCRIPTIVE OF RECENT ACHIEVEMENTS IN THE CHEMICAL INDUSTRIES</h2> + +<h3>BY</h3> + +<h2>EDWIN E. SLOSSON, M.S., PH.D.</h2> + +<h4>LITERARY EDITOR OF <i>THE INDEPENDENT</i>, ASSOCIATE IN COLUMBIA SCHOOL OF +JOURNALISM</h4> + +<h5>Author of "Great American Universities," "Major Prophets of Today," "Six +Major Prophets," "On Acylhalogenamine Derivatives and the Beckmann +Rearrangement," "Composition of Wyoming Petroleum," etc.</h5> + +<h4><i>WITH MANY ILLUSTRATIONS</i></h4> + +<p> </p> +<div class="figcenter" style="width: 50px;"> +<img src="images/image002.jpg" width="50" height="48" alt="" title="" /> +</div> +<p> </p> + +<h4> +NEW YORK<br /> +THE CENTURY CO.<br /> +</h4> + +<h4> +Copyright, 1919, by<br /> +THE CENTURY CO.<br /> +<br /> +Copyright, 1917, 1918, 1919, by<br /> +THE INDEPENDENT CORPORATION<br /> +<br /> +<i>Published, October, 1919</i><br /> +</h4> +<p><a name="image_1" id="image_1"></a></p> +<div class="figcenter" style="width: 300px;"> +<img src="images/image001.jpg" width="300" height="437" alt="From "America's Munitions"" title="" /> +<span class="caption">From "America's Munitions"</span> +</div> + +<div class="blockquot"> +<p><b>THE PRODUCTION OF NEW AND STRONGER FORMS OF STEEL IS ONE OF THE GREATEST +TRIUMPHS OF MODERN CHEMISTRY</b></p> + +<p><b>The photograph shows the manufacture of a 12-inch gun at the plant of +the Midvale Steel Company during the late war. The gun tube, 41 feet +long, has just been drawn from the furnace where it was tempered at +white heat and is now ready for quenching.</b></p></div> + + + +<hr style="width: 65%;" /> +<h4><a name="TO_MY_FIRST_TEACHER" id="TO_MY_FIRST_TEACHER"></a>TO MY FIRST TEACHER</h4> + +<h3>PROFESSOR E.H.S. BAILEY</h3> <h5>OF THE UNIVERSITY OF KANSAS</h5> + +<h4>AND MY LAST TEACHER</h4> + +<h3>PROFESSOR JULIUS STIEGLITZ</h3> <h5>OF THE UNIVERSITY OF CHICAGO</h5> + +<h4>THIS VOLUME IS GRATEFULLY DEDICATED</h4> + + + +<hr style="width: 65%;" /> +<h2><a name="CONTENTS" id="CONTENTS"></a>CONTENTS</h2> + + + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary=""> +<tr><td align='right'>I</td><td align='left'>THREE PERIODS OF PROGRESS</td><td align='right'><a href="#I"><b>3</b></a></td></tr> +<tr><td align='right'>II</td><td align='left'>NITROGEN</td><td align='right'><a href="#II"><b>14</b></a></td></tr> +<tr><td align='right'>III</td><td align='left'>FEEDING THE SOIL</td><td align='right'><a href="#III"><b>37</b></a></td></tr> +<tr><td align='right'>IV</td><td align='left'>COAL-TAR COLORS</td><td align='right'><a href="#IV"><b>60</b></a></td></tr> +<tr><td align='right'>V</td><td align='left'>SYNTHETIC PERFUMES AND FLAVORS</td><td align='right'><a href="#V"><b>93</b></a></td></tr> +<tr><td align='right'>VI</td><td align='left'>CELLULOSE</td><td align='right'><a href="#VI"><b>110</b></a></td></tr> +<tr><td align='right'>VII</td><td align='left'>SYNTHETIC PLASTICS</td><td align='right'><a href="#VII"><b>128</b></a></td></tr> +<tr><td align='right'>VIII</td><td align='left'>THE RACE FOR RUBBER</td><td align='right'><a href="#VIII"><b>145</b></a></td></tr> +<tr><td align='right'>IX</td><td align='left'>THE RIVAL SUGARS</td><td align='right'><a href="#IX"><b>164</b></a></td></tr> +<tr><td align='right'>X</td><td align='left'>WHAT COMES FROM CORN</td><td align='right'><a href="#X"><b>181</b></a></td></tr> +<tr><td align='right'>XI</td><td align='left'>SOLIDIFIED SUNSHINE</td><td align='right'><a href="#XI"><b>196</b></a></td></tr> +<tr><td align='right'>XII</td><td align='left'>FIGHTING WITH FUMES</td><td align='right'><a href="#CHAPTER_XII"><b>218</b></a></td></tr> +<tr><td align='right'>XIII</td><td align='left'>PRODUCTS OF THE ELECTRIC FURNACE</td><td align='right'><a href="#CHAPTER_XIII"><b>236</b></a></td></tr> +<tr><td align='right'>XIV</td><td align='left'>METALS, OLD AND NEW</td><td align='right'><a href="#CHAPTER_XIV"><b>263</b></a></td></tr> +<tr><td align='right'></td><td align='left'>READING REFERENCES</td><td align='right'><a href="#READING_REFERENCES"><b>297</b></a></td></tr> +<tr><td align='right'></td><td align='left'>INDEX</td><td align='right'><a href="#INDEX"><b>309</b></a></td></tr> +</table></div> + + +<hr style="width: 65%;" /> +<h2><a name="A_CARD_OF_THANKS" id="A_CARD_OF_THANKS"></a>A CARD OF THANKS</h2> + + +<p>This book originated in a series of articles prepared for <i>The +Independent</i> in 1917-18 for the purpose of interesting the general +reader in the recent achievements of industrial chemistry and providing +supplementary reading for students of chemistry in colleges and high +schools. I am indebted to Hamilton Holt, editor of <i>The Independent</i>, +and to Karl V.S. Howland, its publisher, for stimulus and opportunity to +undertake the writing of these pages and for the privilege of reprinting +them in this form.</p> + +<p>In gathering the material for this volume I have received the kindly aid +of so many companies and individuals that it is impossible to thank them +all but I must at least mention as those to whom I am especially +grateful for information, advice and criticism: Thomas H. Norton of the +Department of Commerce; Dr. Bernhard C. Hesse; H.S. Bailey of the +Department of Agriculture; Professor Julius Stieglitz of the University +of Chicago; L.E. Edgar of the Du Pont de Nemours Company; Milton Whitney +of the U.S. Bureau of Soils; Dr. H.N. McCoy; K.F. Kellerman of the +Bureau of Plant Industry.</p> + +<p>E.E.S.</p> + + + +<hr style="width: 65%;" /> +<h2><a name="LIST_OF_ILLUSTRATIONS" id="LIST_OF_ILLUSTRATIONS"></a>LIST OF ILLUSTRATIONS</h2> + + + + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary=""> +<tr><td align='left'>The production of new and stronger forms of steel is one of the greatest triumphs of modern chemistry</td><td align='right'><i><a href="#image_1"><b>Frontispiece</b></a></i></td></tr> +<tr><td align='left'></td><td align='right'>FACING PAGE</td></tr> +<tr><td align='left'>The hand grenades contain potential chemical energy capable of causing a vast amount of destruction when released</td><td align='right'><a href="#image_2"><b>16</b></a></td></tr> +<tr><td align='left'>Women in a munition plant engaged in the manufacture of tri-nitro-toluol</td><td align='right'><a href="#image_3"><b>17</b></a></td></tr> +<tr><td align='left'>A chemical reaction on a large scale</td><td align='right'><a href="#image_4"><b>32</b></a></td></tr> +<tr><td align='left'>Burning air in a Birkeland-Eyde furnace at the DuPont plant</td><td align='right'><a href="#image_5"><b>33</b></a></td></tr> +<tr><td align='left'>A battery of Birkeland-Eyde furnaces for the fixation of nitrogen at the DuPont plant</td><td align='right'><a href="#image_6"><b>33</b></a></td></tr> +<tr><td align='left'>Fixing nitrogen by calcium carbide</td><td align='right'><a href="#image_7"><b>40</b></a></td></tr> +<tr><td align='left'>A barrow full of potash salts extracted from six tons of green kelp by the government chemists</td><td align='right'><a href="#image_8"><b>41</b></a></td></tr> +<tr><td align='left'>Nature's silent method of nitrogen fixation</td><td align='right'><a href="#image_9"><b>41</b></a></td></tr> +<tr><td align='left'>In order to secure a new supply of potash salts the United States Government set up an experimental plant at Sutherland, California, for utilization of kelp</td><td align='right'><a href="#image_10"><b>52</b></a></td></tr> +<tr><td align='left'>Overhead suction at the San Diego wharf pumping kelp from the barge to the digestion tanks</td><td align='right'><a href="#image_11"><b>53</b></a></td></tr> +<tr><td align='left'>The kelp harvester gathering the seaweed from the Pacific Ocean</td><td align='right'><a href="#image_12"><b>53</b></a></td></tr> +<tr><td align='left'>A battery of Koppers by-product coke-ovens at the plant of the Bethlehem Steel Company, Sparrows Point, Maryland</td><td align='right'><a href="#image_13"><b>60</b></a></td></tr> +<tr><td align='left'>In these mixing vats at the Buffalo Works, aniline dyes are prepared</td><td align='right'><a href="#image_14"><b>61</b></a></td></tr> +<tr><td align='left'>A paper mill in action</td><td align='right'><a href="#image_15"><b>120</b></a></td></tr> +<tr><td align='left'>Cellulose from wood pulp is now made into a large variety of useful articles of which a few examples are here pictured</td><td align='right'><a href="#image_16"><b>121</b></a></td></tr> +<tr><td align='left'>Plantation rubber</td><td align='right'><a href="#image_17"><b>160</b></a></td></tr> +<tr><td align='left'>Forest rubber</td><td align='right'><a href="#image_18"><b>160</b></a></td></tr> +<tr><td align='left'>In making garden hose the rubber is formed into a tube by the machine on the right and coiled on the table to the left</td><td align='right'><a href="#image_19"><b>161</b></a></td></tr> +<tr><td align='left'>The rival sugars</td><td align='right'><a href="#image_20"><b>176</b></a></td></tr> +<tr><td align='left'>Interior of a sugar mill showing the machinery for crushing cane to extract the juice</td><td align='right'><a href="#image_21"><b>177</b></a></td></tr> +<tr><td align='left'>Vacuum pans of the American Sugar Refinery Company</td><td align='right'><a href="#image_22"><b>177</b></a></td></tr> +<tr><td align='left'>Cotton seed oil as it is squeezed from the seed by the presses</td><td align='right'><a href="#image_23"><b>200</b></a></td></tr> +<tr><td align='left'>Cotton seed oil as it comes from the compressors flowing out of the faucets</td><td align='right'><a href="#image_24"><b>201</b></a></td></tr> +<tr><td align='left'>Splitting coconuts on the island of Tahiti</td><td align='right'><a href="#image_25"><b>216</b></a></td></tr> +<tr><td align='left'>The electric current passing through salt water in these cells decomposes the salt into caustic soda and chlorine gas</td><td align='right'><a href="#image_26"><b>217</b></a></td></tr> +<tr><td align='left'>Germans starting a gas attack on the Russian lines</td><td align='right'><a href="#image_27"><b>224</b></a></td></tr> +<tr><td align='left'>Filling the cannisters of gas masks with charcoal made from fruit pits—Long Island City</td><td align='right'><a href="#image_28"><b>225</b></a></td></tr> +<tr><td align='left'>The chlorpicrin plant at the Bdgewood Arsenal</td><td align='right'><a href="#image_29"><b>234</b></a></td></tr> +<tr><td align='left'>Repairing the broken stern post of the <i>U.S.S. Northern Pacific</i>, the biggest marine weld in the world</td><td align='right'><a href="#image_30"><b>235</b></a></td></tr> +<tr><td align='left'>Making aloxite in the electric furnaces by fusing coke and bauxite</td><td align='right'><a href="#image_31"><b>240</b></a></td></tr> +<tr><td align='left'>A block of carborundum crystals</td><td align='right'><a href="#image_32"><b>241</b></a></td></tr> +<tr><td align='left'>Making carborundum in the electric furnace</td><td align='right'><a href="#image_33"><b>241</b></a></td></tr> +<tr><td align='left'>Types of gas mask used by America, the Allies and Germany during the war</td><td align='right'><a href="#image_34"><b>256</b></a></td></tr> +<tr><td align='left'>Pumping melted white phosphorus into hand grenades filled with water—Edgewood Arsenal</td><td align='right'><a href="#image_35"><b>257</b></a></td></tr> +<tr><td align='left'>Filling shell with "mustard gas"</td><td align='right'><a href="#image_36"><b>257</b></a></td></tr> +<tr><td align='left'>Photomicrographs showing the structure of steel made by Professor E.G. Mahin of Purdue University</td><td align='right'><a href="#image_37"><b>272</b></a></td></tr> +<tr><td align='left'>The microscopic structure of metals</td><td align='right'><a href="#image_38"><b>273</b></a></td></tr> +</table></div> + + + + +<hr style="width: 65%;" /> +<h2><a name="INTRODUCTION" id="INTRODUCTION"></a>INTRODUCTION</h2> + +<h3>BY JULIUS STIEGLITZ</h3> + +<h4>Formerly President of the American Chemical Society, Professor of +Chemistry in The University of Chicago</h4> + + +<p>The recent war as never before in the history of the world brought to +the nations of the earth a realization of the vital place which the +science of chemistry holds in the development of the resources of a +nation. Some of the most picturesque features of this awakening reached +the great public through the press. Thus, the adventurous trips of the +<i>Deutschland</i> with its cargoes of concentrated aniline dyes, valued at +millions of dollars, emphasized as no other incident our former +dependence upon Germany for these products of her chemical industries.</p> + +<p>The public read, too, that her chemists saved Germany from an early +disastrous defeat, both in the field of military operations and in the +matter of economic supplies: unquestionably, without the tremendous +expansion of her plants for the production of nitrates and ammonia from +the air by the processes of Haber, Ostwald and others of her great +chemists, the war would have ended in 1915, or early in 1916, from +exhaustion of Germany's supplies of nitrate explosives, if not indeed +from exhaustion of her food supplies as a consequence of the lack of +nitrate and ammonia fertilizer for her fields. Inventions of substitutes +for cotton, copper, rubber, wool and many other basic needs have been +reported.</p> + +<p>These feats of chemistry, performed under the stress of dire necessity, +have, no doubt, excited the wonder and interest of our public. It is far +more important at this time, however, when both for war and for peace +needs, the resources of our country are strained to the utmost, that the +public should awaken to a clear realization of what this science of +chemistry really means for mankind, to the realization that its wizardry +permeates the whole life of the nation as a vitalizing, protective and +constructive agent very much in the same way as our blood, coursing +through our veins and arteries, carries the constructive, defensive and +life-bringing materials to every organ in the body.</p> + +<p>If the layman will but understand that chemistry is the fundamental +<i>science of the transformation of matter</i>, he will readily accept the +validity of this sweeping assertion: he will realize, for instance, why +exactly the same fundamental laws of the science apply to, and make +possible scientific control of, such widely divergent national +industries as agriculture and steel manufacturing. It governs the +transformation of the salts, minerals and humus of our fields and the +components of the air into corn, wheat, cotton and the innumerable other +products of the soil; it governs no less the transformation of crude +ores into steel and alloys, which, with the cunning born of chemical +knowledge, may be given practically any conceivable quality of hardness, +elasticity, toughness or strength. And exactly the same thing may be +said of the hundreds of national activities that lie between the two +extremes of agriculture and steel manufacture!</p> + +<p>Moreover, the domain of the science of the transformation of matter +includes even life itself as its loftiest phase: from our birth to our +return to dust the laws of chemistry are the controlling laws of life, +health, disease and death, and the ever clearer recognition of this +relation is the strongest force that is raising medicine from the +uncertain realm of an art to the safer sphere of an exact science. To +many scientific minds it has even become evident that those most +wonderful facts of life, heredity and character, must find their final +explanation in the chemical composition of the components of life +producing, germinal protoplasm: mere form and shape are no longer +supreme but are relegated to their proper place as the housing only of +the living matter which functions chemically.</p> + +<p>It must be quite obvious now why thoughtful men are insisting that the +public should be awakened to a broad realization of the significance of +the science of chemistry for its national life.</p> + +<p>It is a difficult science in its details, because it has found that it +can best interpret the visible phenomena of the material world on the +basis of the conception of invisible minute material atoms and +molecules, each a world in itself, whose properties may be nevertheless +accurately deduced by a rigorous logic controlling the highest type of +scientific imagination. But a layman is interested in the wonders of +great bridges and of monumental buildings without feeling the need of +inquiring into the painfully minute and extended calculations of the +engineer and architect of the strains and stresses to which every pin +and every bar of the great bridge and every bit of stone, every foot of +arch in a monumental edifice, will be exposed. So the public may +understand and appreciate with the keenest interest the results of +chemical effort without the need of instruction in the intricacies of +our logic, of our dealings with our minute, invisible particles.</p> + +<p>The whole nation's welfare demands, indeed, that our public be +enlightened in the matter of the relation of chemistry to our national +life. Thus, if our commerce and our industries are to survive the +terrific competition that must follow the reëstablishment of peace, our +public must insist that its representatives in Congress preserve that +independence in chemical manufacturing which the war has forced upon us +in the matter of dyes, of numberless invaluable remedies to cure and +relieve suffering; in the matter, too, of hundreds of chemicals, which +our industries need for their successful existence.</p> + +<p>Unless we are independent in these fields, how easily might an +unscrupulous competing nation do us untold harm by the mere device, for +instance, of delaying supplies, or by sending inferior materials to this +country or by underselling our chemical manufacturers and, after the +destruction of our chemical independence, handicapping our industries as +they were in the first year or two of the great war! This is not a mere +possibility created by the imagination, for our economic history +contains instance after instance of the purposeful undermining and +destruction of our industries in finer chemicals, dyes and drugs by +foreign interests bent on preserving their monopoly. If one recalls that +through control, for instance, of dyes by a competing nation, control is +in fact also established over products, valued in the hundreds of +millions of dollars, in which dyes enter as an essential factor, one +may realize indeed the tremendous industrial and commercial power which +is controlled by the single lever—chemical dyes. Of even more vital +moment is chemistry in the domain of health: the pitiful calls of our +hospitals for local anesthetics to alleviate suffering on the operating +table, the frantic appeals for the hypnotic that soothes the epileptic +and staves off his seizure, the almost furious demands for remedy after +remedy, that came in the early years of the war, are still ringing in +the hearts of many of us. No wonder that our small army of chemists is +grimly determined not to give up the independence in chemistry which war +has achieved for us! Only a widely enlightened public, however, can +insure the permanence of what farseeing men have started to accomplish +in developing the power of chemistry through research in every domain +which chemistry touches.</p> + +<p>The general public should realize that in the support of great chemical +research laboratories of universities and technical schools it will be +sustaining important centers from which the science which improves +products, abolishes waste, establishes new industries and preserves +life, may reach out helpfully into all the activities of our great +nation, that are dependent on the transformation of matter.</p> + +<p>The public is to be congratulated upon the fact that the writer of the +present volume is better qualified than any other man in the country to +bring home to his readers some of the great results of modern chemical +activity as well as some of the big problems which must continue to +engage the attention of our chemists. Dr. Slosson has indeed the unique +quality of combining an exact and intimate knowledge of chemistry with +the exquisite clarity and pointedness of expression of a born writer.</p> + +<p>We have here an exposition by a master mind, an exposition shorn of the +terrifying and obscuring technicalities of the lecture room, that will +be as absorbing reading as any thrilling romance. For the story of +scientific achievement is the greatest epic the world has ever known, +and like the great national epics of bygone ages, should quicken the +life of the nation by a realization of its powers and a picture of its +possibilities.</p> + + + +<hr style="width: 65%;" /> +<h2><a name="CREATIVE_CHEMISTRY" id="CREATIVE_CHEMISTRY"></a>CREATIVE CHEMISTRY</h2> + +<div class="blockquot"><p>La Chimie posséde cette faculté créatrice à un degré plus +éminent que les autres sciences, parce qu'elle pénètre plus +profondément et atteint jusqu'aux éléments naturels des êtres.</p> + +<p>—<i>Berthelot</i>.</p></div> + + + +<hr style="width: 65%;" /> +<p><span class='pagenum'><a name="Page_3" id="Page_3">[Pg 3]</a></span></p> +<h2><a name="I" id="I"></a>I</h2> + +<h3>THREE PERIODS OF PROGRESS</h3> + + +<p>The story of Robinson Crusoe is an allegory of human history. Man is a +castaway upon a desert planet, isolated from other inhabited worlds—if +there be any such—by millions of miles of untraversable space. He is +absolutely dependent upon his own exertions, for this world of his, as +Wells says, has no imports except meteorites and no exports of any kind. +Man has no wrecked ship from a former civilization to draw upon for +tools and weapons, but must utilize as best he may such raw materials as +he can find. In this conquest of nature by man there are three stages +distinguishable:</p> + +<p> +<span style="margin-left: 1em;">1. The Appropriative Period</span><br /> +<span style="margin-left: 1em;">2. The Adaptive Period</span><br /> +<span style="margin-left: 1em;">3. The Creative Period</span><br /> +</p> + +<p>These eras overlap, and the human race, or rather its vanguard, +civilized man, may be passing into the third stage in one field of human +endeavor while still lingering in the second or first in some other +respect. But in any particular line this sequence is followed. The +primitive man picks up whatever he can find available for his use. His +successor in the next stage of culture shapes and develops this crude +instrument <span class='pagenum'><a name="Page_4" id="Page_4">[Pg 4]</a></span>until it becomes more suitable for his purpose. But in the +course of time man often finds that he can make something new which is +better than anything in nature or naturally produced. The savage +discovers. The barbarian improves. The civilized man invents. The first +finds. The second fashions. The third fabricates.</p> + +<p>The primitive man was a troglodyte. He sought shelter in any cave or +crevice that he could find. Later he dug it out to make it more roomy +and piled up stones at the entrance to keep out the wild beasts. This +artificial barricade, this false façade, was gradually extended and +solidified until finally man could build a cave for himself anywhere in +the open field from stones he quarried out of the hill. But man was not +content with such materials and now puts up a building which may be +composed of steel, brick, terra cotta, glass, concrete and plaster, none +of which materials are to be found in nature.</p> + +<p>The untutored savage might cross a stream astride a floating tree trunk. +By and by it occurred to him to sit inside the log instead of on it, so +he hollowed it out with fire or flint. Later, much later, he constructed +an ocean liner.</p> + +<p>Cain, or whoever it was first slew his brother man, made use of a stone +or stick. Afterward it was found a better weapon could be made by tying +the stone to the end of the stick, and as murder developed into a fine +art the stick was converted into the bow and this into the catapult and +finally into the cannon, while the stone was developed into the high +explosive projectile. The first music to soothe the savage breast was +the <span class='pagenum'><a name="Page_5" id="Page_5">[Pg 5]</a></span>soughing of the wind through the trees. Then strings were stretched +across a crevice for the wind to play upon and there was the Æolian +harp. The second stage was entered when Hermes strung the tortoise shell +and plucked it with his fingers and when Athena, raising the wind from +her own lungs, forced it through a hollow reed. From these beginnings we +have the organ and the orchestra, producing such sounds as nothing in +nature can equal.</p> + +<p>The first idol was doubtless a meteorite fallen from heaven or a +fulgurite or concretion picked up from the sand, bearing some slight +resemblance to a human being. Later man made gods in his own image, and +so sculpture and painting grew until now the creations of futuristic art +could be worshiped—if one wanted to—without violation of the second +commandment, for they are not the likeness of anything that is in heaven +above or that is in the earth beneath or that is in the water under the +earth.</p> + +<p>In the textile industry the same development is observable. The +primitive man used the skins of animals he had slain to protect his own +skin. In the course of time he—or more probably his wife, for it is to +the women rather than to the men that we owe the early steps in the arts +and sciences—fastened leaves together or pounded out bark to make +garments. Later fibers were plucked from the sheepskin, the cocoon and +the cotton-ball, twisted together and woven into cloth. Nowadays it is +possible to make a complete suit of clothes, from hat to shoes, of any +desirable texture, form and color, and not include any substance to be +found in nature. The first metals available were those <span class='pagenum'><a name="Page_6" id="Page_6">[Pg 6]</a></span>found free in +nature such as gold and copper. In a later age it was found possible to +extract iron from its ores and today we have artificial alloys made of +multifarious combinations of rare metals. The medicine man dosed his +patients with decoctions of such roots and herbs as had a bad taste or +queer look. The pharmacist discovered how to extract from these their +medicinal principle such as morphine, quinine and cocaine, and the +creative chemist has discovered how to make innumerable drugs adapted to +specific diseases and individual idiosyncrasies.</p> + +<p>In the later or creative stages we enter the domain of chemistry, for it +is the chemist alone who possesses the power of reducing a substance to +its constituent atoms and from them producing substances entirely new. +But the chemist has been slow to realize his unique power and the world +has been still slower to utilize his invaluable services. Until recently +indeed the leaders of chemical science expressly disclaimed what should +have been their proudest boast. The French chemist Lavoisier in 1793 +defined chemistry as "the science of analysis." The German chemist +Gerhardt in 1844 said: "I have demonstrated that the chemist works in +opposition to living nature, that he burns, destroys, analyzes, that the +vital force alone operates by synthesis, that it reconstructs the +edifice torn down by the chemical forces."</p> + +<p>It is quite true that chemists up to the middle of the last century were +so absorbed in the destructive side of their science that they were +blind to the constructive side of it. In this respect they were less +prescient than their contemned predecessors, the alchemists, who, +foolish <span class='pagenum'><a name="Page_7" id="Page_7">[Pg 7]</a></span>and pretentious as they were, aspired at least to the formation +of something new.</p> + +<p>It was, I think, the French chemist Berthelot who first clearly +perceived the double aspect of chemistry, for he defined it as "the +science of analysis <i>and synthesis</i>," of taking apart and of putting +together. The motto of chemistry, as of all the empirical sciences, is +<i>savoir c'est pouvoir</i>, to know in order to do. This is the pragmatic +test of all useful knowledge. Berthelot goes on to say:</p> + +<div class="blockquot"><p>Chemistry creates its object. This creative faculty, comparable +to that of art itself, distinguishes it essentially from the +natural and historical sciences.... These sciences do not +control their object. Thus they are too often condemned to an +eternal impotence in the search for truth of which they must +content themselves with possessing some few and often uncertain +fragments. On the contrary, the experimental sciences have the +power to realize their conjectures.... What they dream of that +they can manifest in actuality....</p> + +<p>Chemistry possesses this creative faculty to a more eminent +degree than the other sciences because it penetrates more +profoundly and attains even to the natural elements of +existences.</p></div> + +<p>Since Berthelot's time, that is, within the last fifty years, chemistry +has won its chief triumphs in the field of synthesis. Organic chemistry, +that is, the chemistry of the carbon compounds, so called because it was +formerly assumed, as Gerhardt says, that they could only be formed by +"vital force" of organized plants and animals, has taken a development +far overshadowing inorganic chemistry, or the chemistry of mineral +substances.<span class='pagenum'><a name="Page_8" id="Page_8">[Pg 8]</a></span> Chemists have prepared or know how to prepare hundreds of +thousands of such "organic compounds," few of which occur in the natural +world.</p> + +<p>But this conception of chemistry is yet far from having been accepted by +the world at large. This was brought forcibly to my attention during the +publication of these chapters in "The Independent" by various letters, +raising such objections as the following:</p> + +<div class="blockquot"><p>When you say in your article on "What Comes from Coal Tar" that +"Art can go ahead of nature in the dyestuff business" you have +doubtless for the moment allowed your enthusiasm to sweep you +away from the moorings of reason. Shakespeare, anticipating you +and your "Creative Chemistry," has shown the utter +untenableness of your position:</p></div> + +<p> +<span style="margin-left: 4em;">Nature is made better by no mean,</span><br /> +<span style="margin-left: 4em;">But nature makes that mean: so o'er that art,</span><br /> +<span style="margin-left: 4em;">Which, you say, adds to nature, is an art</span><br /> +<span style="margin-left: 4em;">That nature makes.</span><br /> +</p> + +<div class="blockquot"><p>How can you say that art surpasses nature when you know very +well that nothing man is able to make can in any way equal the +perfection of all nature's products?</p> + +<p>It is blasphemous of you to claim that man can improve the +works of God as they appear in nature. Only the Creator can +create. Man only imitates, destroys or defiles God's handiwork.</p></div> + +<p>No, it was not in momentary absence of mind that I claimed that man +could improve upon nature in the making of dyes. I not only said it, but +I proved it. I not only proved it, but I can back it up. I will give a +million dollars to anybody finding in nature dyestuffs as numerous, +varied, brilliant, pure and cheap as those that are manufactured in the +laboratory. I haven't <span class='pagenum'><a name="Page_9" id="Page_9">[Pg 9]</a></span>that amount of money with me at the moment, but +the dyers would be glad to put it up for the discovery of a satisfactory +natural source for their tinctorial materials. This is not an opinion of +mine but a matter of fact, not to be decided by Shakespeare, who was not +acquainted with the aniline products.</p> + +<p>Shakespeare in the passage quoted is indulging in his favorite amusement +of a play upon words. There is a possible and a proper sense of the word +"nature" that makes it include everything except the supernatural. +Therefore man and all his works belong to the realm of nature. A +tenement house in this sense is as "natural" as a bird's nest, a peapod +or a crystal.</p> + +<p>But such a wide extension of the term destroys its distinctive value. It +is more convenient and quite as correct to use "nature" as I have used +it, in contradistinction to "art," meaning by the former the products of +the mineral, vegetable and animal kingdoms, excluding the designs, +inventions and constructions of man which we call "art."</p> + +<p>We cannot, in a general and abstract fashion, say which is superior, art +or nature, because it all depends on the point of view. The worm loves a +rotten log into which he can bore. Man prefers a steel cabinet into +which the worm cannot bore. If man cannot improve Upon nature he has no +motive for making anything. Artificial products are therefore superior +to natural products as measured by man's convenience, otherwise they +would have no reason for existence.</p> + +<p>Science and Christianity are at one in abhorring the natural man and +calling upon the civilized man to fight and subdue him. The conquest of +nature, not the imitation <span class='pagenum'><a name="Page_10" id="Page_10">[Pg 10]</a></span>of nature, is the whole duty of man. +Metchnikoff and St. Paul unite in criticizing the body we were born +with. St. Augustine and Huxley are in agreement as to the eternal +conflict between man and nature. In his Romanes lecture on "Evolution +and Ethics" Huxley said: "The ethical progress of society depends, not +on imitating the cosmic process, still less on running away from it, but +on combating it," and again: "The history of civilization details the +steps by which man has succeeded in building up an artificial world +within the cosmos."</p> + +<p>There speaks the true evolutionist, whose one desire is to get away from +nature as fast and far as possible. Imitate Nature? Yes, when we cannot +improve upon her. Admire Nature? Possibly, but be not blinded to her +defects. Learn from Nature? We should sit humbly at her feet until we +can stand erect and go our own way. Love Nature? Never! She is our +treacherous and unsleeping foe, ever to be feared and watched and +circumvented, for at any moment and in spite of all our vigilance she +may wipe out the human race by famine, pestilence or earthquake and +within a few centuries obliterate every trace of its achievement. The +wild beasts that man has kept at bay for a few centuries will in the end +invade his palaces: the moss will envelop his walls and the lichen +disrupt them. The clam may survive man by as many millennia as it +preceded him. In the ultimate devolution of the world animal life will +disappear before vegetable, the higher plants will be killed off before +the lower, and finally the three kingdoms of nature will be reduced to +one, the mineral. Civilized man, enthroned in his citadel and defended +<span class='pagenum'><a name="Page_11" id="Page_11">[Pg 11]</a></span>by all the forces of nature that he has brought under his control, is +after all in the same situation as a savage, shivering in the darkness +beside his fire, listening to the pad of predatory feet, the rustle of +serpents and the cry of birds of prey, knowing that only the fire keeps +his enemies off, but knowing too that every stick he lays on the fire +lessens his fuel supply and hastens the inevitable time when the beasts +of the jungle will make their fatal rush.</p> + +<p>Chaos is the "natural" state of the universe. Cosmos is the rare and +temporary exception. Of all the million spheres this is apparently the +only one habitable and of this only a small part—the reader may draw +the boundaries to suit himself—can be called civilized. Anarchy is the +natural state of the human race. It prevailed exclusively all over the +world up to some five thousand years ago, since which a few peoples have +for a time succeeded in establishing a certain degree of peace and +order. This, however, can be maintained only by strenuous and persistent +efforts, for society tends naturally to sink into the chaos out of which +it has arisen.</p> + +<p>It is only by overcoming nature that man can rise. The sole salvation +for the human race lies in the removal of the primal curse, the sentence +of hard labor for life that was imposed on man as he left Paradise. Some +folks are trying to elevate the laboring classes; some are trying to +keep them down. The scientist has a more radical remedy; he wants to +annihilate the laboring classes by abolishing labor. There is no longer +any need for human labor in the sense of personal toil, for the physical +energy necessary to accomplish all <span class='pagenum'><a name="Page_12" id="Page_12">[Pg 12]</a></span>kinds of work may be obtained from +external sources and it can be directed and controlled without extreme +exertion. Man's first effort in this direction was to throw part of his +burden upon the horse and ox or upon other men. But within the last +century it has been discovered that neither human nor animal servitude +is necessary to give man leisure for the higher life, for by means of +the machine he can do the work of giants without exhaustion. But the +introduction of machines, like every other step of human progress, met +with the most violent opposition from those it was to benefit. "Smash +'em!" cried the workingman. "Smash 'em!" cried the poet. "Smash 'em!" +cried the artist. "Smash 'em!" cried the theologian. "Smash 'em!" cried +the magistrate. This opposition yet lingers and every new invention, +especially in chemistry, is greeted with general distrust and often with +legislative prohibition.</p> + +<p>Man is the tool-using animal, and the machine, that is, the power-driven +tool, is his peculiar achievement. It is purely a creation of the human +mind. The wheel, its essential feature, does not exist in nature. The +lever, with its to-and-fro motion, we find in the limbs of all animals, +but the continuous and revolving lever, the wheel, cannot be formed of +bone and flesh. Man as a motive power is a poor thing. He can only +convert three or four thousand calories of energy a day and he does that +very inefficiently. But he can make an engine that will handle a hundred +thousand times that, twice as efficiently and three times as long. In +this way only can he get rid of pain and toil and gain the wealth he +wants.</p> + +<p><span class='pagenum'><a name="Page_13" id="Page_13">[Pg 13]</a></span>Gradually then he will substitute for the natural world an artificial +world, molded nearer to his heart's desire. Man the Artifex will +ultimately master Nature and reign supreme over his own creation until +chaos shall come again. In the ancient drama it was <i>deus ex machina</i> +that came in at the end to solve the problems of the play. It is to the +same supernatural agency, the divinity in machinery, that we must look +for the salvation of society. It is by means of applied science that the +earth can be made habitable and a decent human life made possible. +Creative evolution is at last becoming conscious.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_14" id="Page_14">[Pg 14]</a></span></p> +<h2><a name="II" id="II"></a>II</h2> + +<h3>NITROGEN</h3> + +<h3>PRESERVER AND DESTROYER OF LIFE</h3> + + +<p>In the eyes of the chemist the Great War was essentially a series of +explosive reactions resulting in the liberation of nitrogen. Nothing +like it has been seen in any previous wars. The first battles were +fought with cellulose, mostly in the form of clubs. The next were fought +with silica, mostly in the form of flint arrowheads and spear-points. +Then came the metals, bronze to begin with and later iron. The +nitrogenous era in warfare began when Friar Roger Bacon or Friar +Schwartz—whichever it was—ground together in his mortar saltpeter, +charcoal and sulfur. The Chinese, to be sure, had invented gunpowder +long before, but they—poor innocents—did not know of anything worse to +do with it than to make it into fire-crackers. With the introduction of +"villainous saltpeter" war ceased to be the vocation of the nobleman and +since the nobleman had no other vocation he began to become extinct. A +bullet fired from a mile away is no respecter of persons. It is just as +likely to kill a knight as a peasant, and a brave man as a coward. You +cannot fence with a cannon ball nor overawe it with a plumed hat. The +only thing you can do is to hide and shoot back. Now you cannot hide if +you send up a column of smoke by day and a pillar of fire by night—the +most conspicuous of signals—every time you shoot. So the next step <span class='pagenum'><a name="Page_15" id="Page_15">[Pg 15]</a></span>was +the invention of a smokeless powder. In this the oxygen necessary for +the combustion is already in such close combination with its fuel, the +carbon and hydrogen, that no black particles of carbon can get away +unburnt. In the old-fashioned gunpowder the oxygen necessary for the +combustion of the carbon and sulfur was in a separate package, in the +molecule of potassium nitrate, and however finely the mixture was +ground, some of the atoms, in the excitement of the explosion, failed to +find their proper partners at the moment of dispersal. The new gunpowder +besides being smokeless is ashless. There is no black sticky mass of +potassium salts left to foul the gun barrel.</p> + +<p>The gunpowder period of warfare was actively initiated at the battle of +Cressy, in which, as a contemporary historian says, "The English guns +made noise like thunder and caused much loss in men and horses." +Smokeless powder as invented by Paul Vieille was adopted by the French +Government in 1887. This, then, might be called the beginning of the +guncotton or nitrocellulose period—or, perhaps in deference to the +caveman's club, the second cellulose period of human warfare. Better, +doubtless, to call it the "high explosive period," for various other +nitro-compounds besides guncotton are being used.</p> + +<p>The important thing to note is that all the explosives from gunpowder +down contain nitrogen as the essential element. It is customary to call +nitrogen "an inert element" because it was hard to get it into +combination with other elements. It might, on the other hand, be looked +upon as an active element because it acts so energetically in getting +out of its compounds. We can <span class='pagenum'><a name="Page_16" id="Page_16">[Pg 16]</a></span>dodge the question by saying that nitrogen +is a most unreliable and unsociable element. Like Kipling's cat it walks +by its wild lone.</p> + +<p>It is not so bad as Argon the Lazy and the other celibate gases of that +family, where each individual atom goes off by itself and absolutely +refuses to unite even temporarily with any other atom. The nitrogen +atoms will pair off with each other and stick together, but they are +reluctant to associate with other elements and when they do the +combination is likely to break up any moment. You all know people like +that, good enough when by themselves but sure to break up any club, +church or society they get into. Now, the value of nitrogen in warfare +is due to the fact that all the atoms desert in a body on the field of +battle. Millions of them may be lying packed in a gun cartridge, as +quiet as you please, but let a little disturbance start in the +neighborhood—say a grain of mercury fulminate flares up—and all the +nitrogen atoms get to trembling so violently that they cannot be +restrained. The shock spreads rapidly through the whole mass. The +hydrogen and carbon atoms catch up the oxygen and in an instant they are +off on a stampede, crowding in every direction to find an exit, and +getting more heated up all the time. The only movable side is the cannon +ball in front, so they all pound against that and give it such a shove +that it goes ten miles before it stops. The external bombardment by the +cannon ball is, therefore, preceded by an internal bombardment on the +cannon ball by the molecules of the hot gases, whose speed is about as +great as the speed of the projectile that they propel.</p> + +<p><a name="image_2" id="image_2"></a></p> +<div class="figcenter" style="width: 288px;"> +<img src="images/image032.jpg" width="288" height="435" alt="© Underwood & Underwood" title="" /> +<span class="caption">© Underwood & Underwood</span> +</div> +<div class="blockquot"> +<p><b>THE HAND GRENADES WHICH THESE WOMEN ARE BORING</b></p><p> <b>will contain potential +chemical energy capable of causing a vast amount of destruction when +released. During the war the American Government placed orders for +68,000,000 such grenades as are here shown.</b></p> +</div> +<p><a name="image_3" id="image_3"></a></p> +<div class="figcenter" style="width: 421px;"> +<img src="images/image033.jpg" width="421" height="290" alt="© International Film Service, Inc." title="" /> +<span class="caption">© International Film Service, Inc.</span> +</div> + +<div class="blockquot"> +<p><b>WOMEN IN A MUNITION PLANT ENGAGED IN THE MANUFACTURE OF +TRI-NITRO-TOLUOL, THE MOST IMPORTANT OF MODERN HIGH EXPLOSIVES</b></p> +</div> + +<p><span class='pagenum'><a name="Page_17" id="Page_17">[Pg 17]</a></span>The active agent in all these explosives is the nitrogen atom in +combination with two oxygen atoms, which the chemist calls the "nitro +group" and which he represents by NO<sub>2</sub>. This group was, as I have +said, originally used in the form of saltpeter or potassium nitrate, but +since the chemist did not want the potassium part of it—for it fouled +his guns—he took the nitro group out of the nitrate by means of +sulfuric acid and by the same means hooked it on to some compound of +carbon and hydrogen that would burn without leaving any residue, and +give nothing but gases. One of the simplest of these hydrocarbon +derivatives is glycerin, the same as you use for sunburn. This mixed +with nitric and sulfuric acids gives nitroglycerin, an easy thing to +make, though I should not advise anybody to try making it unless he has +his life insured. But nitroglycerin is uncertain stuff to keep and being +a liquid is awkward to handle. So it was mixed with sawdust or porous +earth or something else that would soak it up. This molded into sticks +is our ordinary dynamite.</p> + +<p>If instead of glycerin we take cellulose in the form of wood pulp or +cotton and treat this with nitric acid in the presence of sulfuric we +get nitrocellulose or guncotton, which is the chief ingredient of +smokeless powder.</p> + +<p>Now guncotton looks like common cotton. It is too light and loose to +pack well into a gun. So it is dissolved with ether and alcohol or +acetone to make a plastic mass that can be molded into rods and cut into +grains of suitable shape and size to burn at the proper speed.</p> + +<p>Here, then, we have a liquid explosive, nitroglycerin, <span class='pagenum'><a name="Page_18" id="Page_18">[Pg 18]</a></span>that has to be +soaked up in some porous solid, and a porous solid, guncotton, that has +to soak up some liquid. Why not solve both difficulties together by +dissolving the guncotton in the nitroglycerin and so get a double +explosive? This is a simple idea. Any of us can see the sense of +it—once it is suggested to us. But Alfred Nobel, the Swedish chemist, +who thought it out first in 1878, made millions out of it. Then, +apparently alarmed at the possible consequences of his invention, he +bequeathed the fortune he had made by it to found international prizes +for medical, chemical and physical discoveries, idealistic literature +and the promotion of peace. But his posthumous efforts for the +advancement of civilization and the abolition of war did not amount to +much and his high explosives were later employed to blow into pieces the +doctors, chemists, authors and pacifists he wished to reward.</p> + +<p>Nobel's invention, "cordite," is composed of nitroglycerin and +nitrocellulose with a little mineral jelly or vaseline. Besides cordite +and similar mixtures of nitroglycerin and nitrocellulose there are two +other classes of high explosives in common use.</p> + +<p>One is made from carbolic acid, which is familiar to us all by its use +as a disinfectant. If this is treated with nitric and sulfuric acids we +get from it picric acid, a yellow crystalline solid. Every government +has its own secret formula for this type of explosive. The British call +theirs "lyddite," the French "melinite" and the Japanese "shimose."</p> + +<p>The third kind of high explosives uses as its base toluol. This is not +so familiar to us as glycerin, cotton or carbolic acid. It is one of the +coal tar products, an <span class='pagenum'><a name="Page_19" id="Page_19">[Pg 19]</a></span>inflammable liquid, resembling benzene. When +treated with nitric acid in the usual way it takes up like the others +three nitro groups and so becomes tri-nitro-toluol. Realizing that +people could not be expected to use such a mouthful of a word, the +chemists have suggested various pretty nicknames, trotyl, tritol, +trinol, tolite and trilit, but the public, with the wilfulness it always +shows in the matter of names, persists in calling it TNT, as though it +were an author like G.B.S., or G.K.C, or F.P.A. TNT is the latest of +these high explosives and in some ways the best of them. Picric acid has +the bad habit of attacking the metals with which it rests in contact +forming sensitive picrates that are easily set off, but TNT is inert +toward metals and keeps well. TNT melts far below the boiling point of +water so can be readily liquefied and poured into shells. It is +insensitive to ordinary shocks. A rifle bullet can be fired through a +case of it without setting it off, and if lighted with a match it burns +quietly. The amazing thing about these modern explosives, the organic +nitrates, is the way they will stand banging about and burning, yet the +terrific violence with which they blow up when shaken by an explosive +wave of a particular velocity like that of a fulminating cap. Like +picric acid, TNT stains the skin yellow and causes soreness and +sometimes serious cases of poisoning among the employees, mostly girls, +in the munition factories. On the other hand, the girls working with +cordite get to using it as chewing gum; a harmful habit, not because of +any danger of being blown up by it, but because nitroglycerin is a heart +stimulant and they do not need that.</p> + +<p><span class='pagenum'><a name="Page_20" id="Page_20">[Pg 20]</a></span></p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/image037.jpg" width="600" height="397" alt="The Genealogical Tree of Nitric Acid From W.Q. Whitman's +"The Story of Nitrates in the War," General Science Quarterly" title="" /> +<span class="caption">The Genealogical Tree of Nitric Acid From W.Q. Whitman's +"The Story of Nitrates in the War," General Science Quarterly</span> +</div> + +<p><span class='pagenum'><a name="Page_21" id="Page_21">[Pg 21]</a></span>TNT is by no means smokeless. The German shells that exploded with a +cloud of black smoke and which British soldiers called "Black Marias," +"coal-boxes" or "Jack Johnsons" were loaded with it. But it is an +advantage to have a shell show where it strikes, although a disadvantage +to have it show where it starts.</p> + +<p>It is these high explosives that have revolutionized warfare. As soon as +the first German shell packed with these new nitrates burst inside the +Gruson cupola at Liège and tore out its steel and concrete by the roots +the world knew that the day of the fixed fortress was gone. The armies +deserted their expensively prepared fortifications and took to the +trenches. The British troops in France found their weapons futile and +sent across the Channel the cry of "Send us high explosives or we +perish!" The home Government was slow to heed the appeal, but no +progress was made against the Germans until the Allies had the means to +blast them out of their entrenchments by shells loaded with five hundred +pounds of TNT.</p> + +<p>All these explosives are made from nitric acid and this used to be made +from nitrates such as potassium nitrate or saltpeter. But nitrates are +rarely found in large quantities. Napoleon and Lee had a hard time to +scrape up enough saltpeter from the compost heaps, cellars and caves for +their gunpowder, and they did not use as much nitrogen in a whole +campaign as was freed in a few days' cannonading on the Somme. Now there +is one place in the world—and so far as we know one only—where +nitrates are to be found abundantly. This is in a desert on the western +slope of the Andes where ancient guano deposits have decomposed and +<span class='pagenum'><a name="Page_22" id="Page_22">[Pg 22]</a></span>there was not enough rain to wash away their salts. Here is a bed two +miles wide, two hundred miles long and five feet deep yielding some +twenty to fifty per cent. of sodium nitrate. The deposit originally +belonged to Peru, but Chile fought her for it and got it in 1881. Here +all countries came to get their nitrates for agriculture and powder +making. Germany was the largest customer and imported 750,000 tons of +Chilean nitrate in 1913, besides using 100,000 tons of other nitrogen +salts. By this means her old, wornout fields were made to yield greater +harvests than our fresh land. Germany and England were like two duelists +buying powder at the same shop. The Chilean Government, pocketing an +export duty that aggregated half a billion dollars, permitted the +saltpeter to be shoveled impartially into British and German ships, and +so two nitrogen atoms, torn from their Pacific home and parted, like +Evangeline and Gabriel, by transportation oversea, may have found +themselves flung into each other's arms from the mouths of opposing +howitzers in the air of Flanders. Goethe could write a romance on such a +theme.</p> + +<p>Now the moment war broke out this source of supply was shut off to both +parties, for they blockaded each other. The British fleet closed up the +German ports while the German cruisers in the Pacific took up a position +off the coast of Chile in order to intercept the ships carrying nitrates +to England and France. The Panama Canal, designed to afford relief in +such an emergency, caved in most inopportunely. The British sent a fleet +to the Pacific to clear the nitrate route, but it was outranged and +defeated on November 1, 1914. Then a <span class='pagenum'><a name="Page_23" id="Page_23">[Pg 23]</a></span>stronger British fleet was sent +out and smashed the Germans off the Falkland Islands on December 8. But +for seven weeks the nitrate route had been closed while the chemical +reactions on the Marne and Yser were decomposing nitrogen-compounds at +an unheard of rate.</p> + +<p>England was now free to get nitrates for her munition factories, but +Germany was still bottled up. She had stored up Chilean nitrates in +anticipation of the war and as soon as it was seen to be coming she +bought all she could get in Europe. But this supply was altogether +inadequate and the war would have come to an end in the first winter if +German chemists had not provided for such a contingency in advance by +working out methods of getting nitrogen from the air. Long ago it was +said that the British ruled the sea and the French the land so that left +nothing to the German but the air. The Germans seem to have taken this +jibe seriously and to have set themselves to make the most of the aerial +realm in order to challenge the British and French in the fields they +had appropriated. They had succeeded so far that the Kaiser when he +declared war might well have considered himself the Prince of the Power +of the Air. He had a fleet of Zeppelins and he had means for the +fixation of nitrogen such as no other nation possessed. The Zeppelins +burst like wind bags, but the nitrogen plants worked and made Germany +independent of Chile not only during the war, but in the time of peace.</p> + +<p>Germany during the war used 200,000 tons of nitric acid a year in +explosives, yet her supply of nitrogen is exhaustless.</p> + +<p><span class='pagenum'><a name="Page_24" id="Page_24">[Pg 24]</a></span></p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/image041.jpg" width="600" height="459" alt="World production and consumption of fixed inorganic +nitrogen expressed in tons nitrogen + +From The Journal of Industrial and Engineering Chemistry, March, +1919." title="" /> +<span class="caption">World production and consumption of fixed inorganic +nitrogen expressed in tons nitrogen + +From The Journal of Industrial and Engineering Chemistry, March, +1919.</span> +</div> + + +<p>Nitrogen is free as air. That is the trouble; it is too free. It is +fixed nitrogen that we want and that we are willing to pay for; nitrogen +in combination with some other elements in the form of food or +fertilizer so we can make use of it as we set it free. Fixed nitrogen in +its cheapest form, Chile saltpeter, rose to $250 during the war. Free +nitrogen costs nothing and is good for nothing. If a land-owner has a +right to an expanding pyramid of air above him to the limits of the +atmosphere—as, I believe, the courts have decided in the eaves-dropping +cases—then for every square foot of <span class='pagenum'><a name="Page_25" id="Page_25">[Pg 25]</a></span>his ground he owns as much +nitrogen as he could buy for $2500. The air is four-fifths free nitrogen +and if we could absorb it in our lungs as we do the oxygen of the other +fifth a few minutes breathing would give us a full meal. But we let this +free nitrogen all out again through our noses and then go and pay 35 +cents a pound for steak or 60 cents a dozen for eggs in order to get +enough combined nitrogen to live on. Though man is immersed in an ocean +of nitrogen, yet he cannot make use of it. He is like Coleridge's +"Ancient Mariner" with "water, water, everywhere, nor any drop to +drink."</p> + +<p>Nitrogen is, as Hood said not so truly about gold, "hard to get and hard +to hold." The bacteria that form the nodules on the roots of peas and +beans have the power that man has not of utilizing free nitrogen. +Instead of this quiet inconspicuous process man has to call upon the +lightning when he wants to fix nitrogen. The air contains the oxygen and +nitrogen which it is desired to combine to form nitrates but the atoms +are paired, like to like. Passing an electric spark through the air +breaks up some of these pairs and in the confusion of the shock the +lonely atoms seize on their nearest neighbor and so may get partners of +the other sort. I have seen this same thing happen in a square dance +where somebody made a blunder. It is easy to understand the reaction if +we represent the atoms of oxygen and nitrogen by the initials of their +names in this fashion:</p> + +<p> +<span style="margin-left: 3em;">NN + OO → NO + NO</span><br /> +<span style="margin-left: 1em;"> nitrogen oxygen nitric oxide</span><br /> +</p> + +<p><span class='pagenum'><a name="Page_26" id="Page_26">[Pg 26]</a></span>The → represents Jove's thunderbolt, a stroke of artificial +lightning. We see on the left the molecules of oxygen and nitrogen, +before taking the electric treatment, as separate elemental pairs, and +then to the right of the arrow we find them as compound molecules of +nitric oxide. This takes up another atom of oxygen from the air and +becomes NOO, or using a subscript figure to indicate the number of atoms +and so avoid repeating the letter, NO<sub>2</sub> which is the familiar nitro +group of nitric acid (HO—NO<sub>2</sub>) and of its salts, the nitrates, and of +its organic compounds, the high explosives. The NO<sub>2</sub> is a brown and +evil-smelling gas which when dissolved in water (HOH) and further +oxidized is completely converted into nitric acid.</p> + +<p>The apparatus which effects this transformation is essentially a +gigantic arc light in a chimney through which a current of hot air is +blown. The more thoroughly the air comes under the action of the +electric arc the more molecules of nitrogen and oxygen will be broken up +and rearranged, but on the other hand if the mixture of gases remains in +the path of the discharge the NO molecules are also broken up and go +back into their original form of NN and OO. So the object is to spread +out the electric arc as widely as possible and then run the air through +it rapidly. In the Schönherr process the electric arc is a spiral flame +twenty-three feet long through which the air streams with a vortex +motion. In the Birkeland-Eyde furnace there is a series of semi-circular +arcs spread out by the repellent force of a powerful electric magnet in +a flaming disc seven feet in diameter with a temperature of 6300° F. In +the Pauling furnace the electrodes between which <span class='pagenum'><a name="Page_27" id="Page_27">[Pg 27]</a></span>the current strikes +are two cast iron tubes curving upward and outward like the horns of a +Texas steer and cooled by a stream of water passing through them. These +electric furnaces produce two or three ounces of nitric acid for each +kilowatt-hour of current consumed. Whether they can compete with the +natural nitrates and the products of other processes depends upon how +cheaply they can get their electricity. Before the war there were +several large installations in Norway and elsewhere where abundant water +power was available and now the Norwegians are using half a million +horse power continuously in the fixation of nitrogen and the rest of the +world as much again. The Germans had invested largely in these foreign +oxidation plants, but shortly before the war they had sold out and +turned their attention to other processes not requiring so much +electrical energy, for their country is poorly provided with water +power. The Haber process, that they made most of, is based upon as +simple a reaction as that we have been considering, for it consists in +uniting two elemental gases to make a compound, but the elements in this +case are not nitrogen and oxygen, but nitrogen and hydrogen. This gives +ammonia instead of nitric acid, but ammonia is useful for its own +purposes and it can be converted into nitric acid if this is desired. +The reaction is:</p> + +<p> +<span style="margin-left: 1em;">NN + HH + HH + HH → NHHH + NHHH</span><br /> +<span style="margin-left: 1em;">Nitrogen hydrogen ammonia</span><br /> +</p> + +<p>The animals go in two by two, but they come out four by four. Four +molecules of the mixed elements are turned into two molecules and so the +gas shrinks to half <span class='pagenum'><a name="Page_28" id="Page_28">[Pg 28]</a></span>its volume. At the same time it acquires an +odor—familiar to us when we are curing a cold—that neither of the +original gases had. The agent that effects the transformation in this +case is not the electric spark—for this would tend to work the reaction +backwards—but uranium, a rare metal, which has the peculiar property of +helping along a reaction while seeming to take no part in it. Such a +substance is called a catalyst. The action of a catalyst is rather +mysterious and whenever we have a mystery we need an analogy. We may, +then, compare the catalyst to what is known as "a good mixer" in +society. You know the sort of man I mean. He may not be brilliant or +especially talkative, but somehow there is always "something doing" at a +picnic or house-party when he is along. The tactful hostess, the salon +leader, is a social catalyst. The trouble with catalysts, either human +or metallic, is that they are rare and that sometimes they get sulky and +won't work if the ingredients they are supposed to mix are unsuitable.</p> + +<p>But the uranium, osmium, platinum or whatever metal is used as a +catalyzing agent is expensive and although it is not used up it is +easily "poisoned," as the chemists say, by impurities in the gases. The +nitrogen and the hydrogen for the Haber process must then be prepared +and purified before trying to combine them into ammonia. The nitrogen is +obtained by liquefying air by cold and pressure and then boiling off the +nitrogen at 194° C. The oxygen left is useful for other purposes. The +hydrogen needed is extracted by a similar process of fractional +distillation from "water-gas," the blue-flame burning gas used for +heating.<span class='pagenum'><a name="Page_29" id="Page_29">[Pg 29]</a></span> Then the nitrogen and hydrogen, mixed in the proportion of one +to three, as shown in the reaction given above, are compressed to two +hundred atmospheres, heated to 1300° F. and passed over the finely +divided uranium. The stream of gas that comes out contains about four +per cent. of ammonia, which is condensed to a liquid by cooling and the +uncombined hydrogen and nitrogen passed again through the apparatus.</p> + +<p>The ammonia can be employed in refrigeration and other ways but if it is +desired to get the nitrogen into the form of nitric acid it has to be +oxidized by the so-called Ostwald process. This is the reaction:</p> + +<p> +<span style="margin-left: 2em;">NH<sub>3</sub> + 4O → HNO<sub>3</sub> + H<sub>2</sub>O</span><br /> +<span style="margin-left: 1em;">ammonia oxygen nitric acid water</span><br /> +</p> + +<p>The catalyst used to effect this combination is the metal platinum in +the form of fine wire gauze, since the action takes place only on the +surface. The ammonia gas is mixed with air which supplies the oxygen and +the heated mixture run through the platinum gauze at the rate of several +yards a second. Although the gases come in contact with the platinum +only a five-hundredth part of a second yet eighty-five per cent. is +converted into nitric acid.</p> + +<p>The Haber process for the making of ammonia by direct synthesis from its +constituent elements and the supplemental Ostwald process for the +conversion of the ammonia into nitric acid were the salvation of +Germany. As soon as the Germans saw that their dash toward Paris had +been stopped at the Marne they knew that they were in for a long war and +at once made plans for a supply of fixed nitrogen. The chief German dye +<span class='pagenum'><a name="Page_30" id="Page_30">[Pg 30]</a></span>factories, the Badische Anilin and Soda-Fabrik, promptly put +$100,000,000 into enlarging its plant and raised its production of +ammonium sulfate from 30,000 to 300,000 tons. One German electrical firm +with aid from the city of Berlin contracted to provide 66,000,000 pounds +of fixed nitrogen a year at a cost of three cents a pound for the next +twenty-five years. The 750,000 tons of Chilean nitrate imported annually +by Germany contained about 116,000 tons of the essential element +nitrogen. The fourteen large plants erected during the war can fix in +the form of nitrates 500,000 tons of nitrogen a year, which is more than +twice the amount needed for internal consumption. So Germany is now not +only independent of the outside world but will have a surplus of +nitrogen products which could be sold even in America at about half what +the farmer has been paying for South American saltpeter.</p> + +<p>Besides the Haber or direct process there are other methods of making +ammonia which are, at least outside of Germany, of more importance. Most +prominent of these is the cyanamid process. This requires electrical +power since it starts with a product of the electrical furnace, calcium +carbide, familiar to us all as a source of acetylene gas.</p> + +<p>If a stream of nitrogen is passed over hot calcium carbide it is taken +up by the carbide according to the following equation:</p> + +<p> +<span style="margin-left: 3.5em;">CaC<sub>2</sub> + N<sub>2</sub> → CaCN<sub>2</sub> + C</span><br /> +<span style="margin-left: 1em;">calcium carbide nitrogen calcium cyanamid carbon</span><br /> +</p> + +<p>Calcium cyanamid was discovered in 1895 by Caro and Franke when they +were trying to work out a new <span class='pagenum'><a name="Page_31" id="Page_31">[Pg 31]</a></span>process for making cyanide to use in +extracting gold. It looks like stone and, under the name of +lime-nitrogen, or Kalkstickstoff, or nitrolim, is sold as a fertilizer. +If it is desired to get ammonia, it is treated with superheated steam. +The reaction produces heat and pressure, so it is necessary to carry it +on in stout autoclaves or enclosed kettles. The cyanamid is completely +and quickly converted into pure ammonia and calcium carbonate, which is +the same as the limestone from which carbide was made. The reaction is:</p> + +<p> +<span style="margin-left: 3em;">CaCN<sub>2</sub> + 3H<sub>2</sub>O → CaCO<sub>3</sub> + 2NH<sub>3</sub></span><br /> +<span style="margin-left: 1em;">calcium cyanamid water calcium carbonate ammonia</span><br /> +</p> + +<p>Another electrical furnace method, the Serpek process, uses aluminum +instead of calcium for the fixation of nitrogen. Bauxite, or impure +aluminum oxide, the ordinary mineral used in the manufacture of metallic +aluminum, is mixed with coal and heated in a revolving electrical +furnace through which nitrogen is passing. The equation is:</p> + +<p> +<span style="margin-left: 2em;">Al<sub>2</sub>O<sub>3</sub> + 3C + N<sub>2</sub> → 2AlN + 3CO</span><br /> +<span style="margin-left: 1em;">aluminum carbon nitrogen aluminum carbon</span><br /> +<span style="margin-left: 1.5em;">oxide nitride monoxide</span><br /> +</p> + +<p>Then the aluminum nitride is treated with steam under pressure, which +produces ammonia and gives back the original aluminum oxide, but in a +purer form than the mineral from which was made</p> + +<p> +<span style="margin-left: 1em;">2AlN + 3H<sub>2</sub>O → 2NH<sub>3</sub> + Al<sub>2</sub>O<sub>3</sub></span><br /> +<span style="margin-left: 1em;">Aluminum water ammonia aluminum oxide</span><br /> +<span style="margin-left: 1.5em;">nitride</span><br /> +</p> + +<p>The Serpek process is employed to some extent in France in connection +with the aluminum industry. These are the principal processes for the +fixation of <span class='pagenum'><a name="Page_32" id="Page_32">[Pg 32]</a></span>nitrogen now in use, but they by no means exhaust the +possibilities. For instance, Professor John C. Bucher, of Brown +University, created a sensation in 1917 by announcing a new process +which he had worked out with admirable completeness and which has some +very attractive features. It needs no electric power or high pressure +retorts or liquid air apparatus. He simply fills a twenty-foot tube with +briquets made out of soda ash, iron and coke and passes producer gas +through the heated tube. Producer gas contains nitrogen since it is made +by passing air over hot coal. The reaction is:</p> + +<p> +<span style="margin-left: 1em;">2Na<sub>2</sub>CO<sub>3</sub> + 4C + N<sub>2</sub> = 2NaCN + 3CO</span><br /> +<span style="margin-left: 1em;">sodium carbon nitrogen sodium carbon</span><br /> +<span style="margin-left: 1.5em;">carbonate cyanide monoxide</span><br /> +</p> + +<p>The iron here acts as the catalyst and converts two harmless substances, +sodium carbonate, which is common washing soda, and carbon, into two of +the most deadly compounds known to man, cyanide and carbon monoxide, +which is what kills you when you blow out the gas. Sodium cyanide is a +salt of hydrocyanic acid, which for, some curious reason is called +"Prussic acid." It is so violent a poison that, as the freshman said in +a chemistry recitation, "a single drop of it placed on the tongue of a +dog will kill a man."</p> + +<p>But sodium cyanide is not only useful in itself, for the extraction of +gold and cleaning of silver, but can be converted into ammonia, and a +variety of other compounds such as urea and oxamid, which are good +fertilizers; sodium ferrocyanide, that makes Prussian blue; and oxalic +acid used in dyeing. Professor Bucher claimed that his furnace could be +set up in a day at a cost of less than $100 and could turn out 150 +pounds of <span class='pagenum'><a name="Page_33" id="Page_33">[Pg 33]</a></span>sodium cyanide in twenty-four hours. This process was placed +freely at the disposal of the United States Government for the war and a +10-ton plant was built at Saltville, Va., by the Ordnance Department. +But the armistice put a stop to its operations and left the future of +the process undetermined.</p> +<p><a name="image_4" id="image_4"></a></p> +<div class="figcenter" style="width: 424px;"> +<img src="images/image050.jpg" width="424" height="268" alt="A CHEMICAL REACTION ON A LARGE SCALE" title="" /> +<span class="caption">A CHEMICAL REACTION ON A LARGE SCALE</span> +</div> + +<div class="blockquot"> +<p><b>From the chemist's standpoint modern warfare consists in the rapid +liberation of nitrogen from its compounds</b></p> +</div> + +<p><a name="image_5" id="image_5"></a></p> +<div class="figcenter" style="width: 423px;"> +<img src="images/image051a.jpg" width="423" height="264" alt="Courtesy of E.I. du Pont de Nemours Co." title="" /> +<span class="caption">Courtesy of E.I. du Pont de Nemours Co.</span> +</div> + +<div class="blockquot"> +<p><b>BURNING AIR IN A BIRKELAND-EYDE FURNACE AT THE DU PONT PLANT</b></p> + +<p><b>An electric arc consuming about 4000 horse-power of energy is passing +between the U-shaped electrodes which are made of copper tube cooled by +an internal current of water. On the sides of the chamber are seen the +openings through which the air passes impinging directly on both sides +of the surface of the disk of flame. This flame is approximately seven +feet in diameter and appears to be continuous although an alternating +current of fifty cycles a second is used. The electric arc is spread +into this disk flame by the repellent power of an electro-magnet the +pointed pole of which is seen at bottom of the picture. Under this +intense heat a part of the nitrogen and oxygen of the air combine to +form oxides of nitrogen which when dissolved in water form the nitric +acid used in explosives.</b></p> +</div> +<p><a name="image_6" id="image_6"></a></p> +<div class="figcenter" style="width: 430px;"> +<img src="images/image051b.jpg" width="430" height="264" alt="Courtesy of E.I. du Pont de Nemours Co." title="" /> +<span class="caption">Courtesy of E.I. du Pont de Nemours Co.</span> +</div> + +<div class="blockquot"> +<p><b>A BATTERY OF BIRKELAND-EYDE FURNACES FOR THE FIXATION OF NITROGEN AT THE +DU PONT PLANT</b></p> +</div> + +<p>We might have expected that the fixation of nitrogen by passing an +electrical spark through hot air would have been an American invention, +since it was Franklin who snatched the lightning from the heavens as +well as the scepter from the tyrant and since our output of hot air is +unequaled by any other nation. But little attention was paid to the +nitrogen problem until 1916 when it became evident that we should soon +be drawn into a war "with a first class power." On June 3, 1916, +Congress placed $20,000,000 at the disposal of the president for +investigation of "the best, cheapest and most available means for the +production of nitrate and other products for munitions of war and useful +in the manufacture of fertilizers and other useful products by water +power or any other power." But by the time war was declared on April 6, +1917, no definite program had been approved and by the time the +armistice was signed on November 11, 1918, no plants were in active +operation. But five plants had been started and two of them were nearly +ready to begin work when they were closed by the ending of the war. +United States Nitrate Plant No. 1 was located at Sheffield, Alabama, and +was designed for the production of ammonia by "direct action" from +nitrogen and hydrogen according to the plans of the American Chemical +Company. Its capacity was calculated at 60,000 pounds of anhydrous +<span class='pagenum'><a name="Page_34" id="Page_34">[Pg 34]</a></span>ammonia a day, half of which was to be oxidized to nitric acid. Plant +No. 2 was erected at Muscle Shoals, Alabama, to use the process of the +American Cyanamid Company. This was contracted to produce 110,000 tons +of ammonium nitrate a year and later two other cyanamid plants of half +that capacity were started at Toledo and Ancor, Ohio.</p> + +<p>At Muscle Shoals a mushroom city of 20,000 sprang up on an Alabama +cotton field in six months. The raw material, air, was as abundant there +as anywhere and the power, water, could be obtained from the Government +hydro-electric plant on the Tennessee River, but this was not available +during the war, so steam was employed instead. The heat of the coal was +used to cool the air down to the liquefying point. The principle of this +process is simple. Everybody knows that heat expands and cold contracts, +but not everybody has realized the converse of this rule, that expansion +cools and compression heats. If air is forced into smaller space, as in +a tire pump, it heats up and if allowed to expand to ordinary pressure +it cools off again. But if the air while compressed is cooled and then +allowed to expand it must get still colder and the process can go on +till it becomes cold enough to congeal. That is, by expanding a great +deal of air, a little of it can be reduced to the liquefying point. At +Muscle Shoals the plant for liquefying air, in order to get the nitrogen +out of it, consisted of two dozen towers each capable of producing 1765 +cubic feet of pure nitrogen per hour. The air was drawn in through two +pipes, a yard across, and passed through scrubbing towers to remove +impurities. The air was then compressed to 600 pounds per square <span class='pagenum'><a name="Page_35" id="Page_35">[Pg 35]</a></span>inch. +Nine tenths of the air was permitted to expand to 50 pounds and this +expansion cooled down the other tenth, still under high pressure, to the +liquefying point. Rectifying towers 24 feet high were stacked with trays +of liquid air from which the nitrogen was continually bubbling off since +its boiling point is twelve degrees centigrade lower than that of +oxygen. Pure nitrogen gas collected at the top of the tower and the +residual liquid air, now about half oxygen, was allowed to escape at the +bottom.</p> + +<p>The nitrogen was then run through pipes into the lime-nitrogen ovens. +There were 1536 of these about four feet square and each holding 1600 +pounds of pulverized calcium carbide. This is at first heated by an +electrical current to start the reaction which afterwards produces +enough heat to keep it going. As the stream of nitrogen gas passes over +the finely divided carbide it is absorbed to form calcium cyanamid as +described on a previous page. This product is cooled, powdered and wet +to destroy any quicklime or carbide left unchanged. Then it is charged +into autoclaves and steam at high temperature and pressure is admitted. +The steam acting on the cyanamid sets free ammonia gas which is carried +to towers down which cold water is sprayed, giving the ammonia water, +familiar to the kitchen and the bathroom.</p> + +<p>But since nitric acid rather than ammonia was needed for munitions, the +oxygen of the air had to be called into play. This process, as already +explained, is carried on by aid of a catalyzer, in this case platinum +wire. At Muscle Shoals there were 696 of these catalyzer boxes. The +ammonia gas, mixed with air to provide <span class='pagenum'><a name="Page_36" id="Page_36">[Pg 36]</a></span>the necessary oxygen, was +admitted at the top and passed down through a sheet of platinum gauze of +80 mesh to the inch, heated to incandescence by electricity. In contact +with this the ammonia is converted into gaseous oxides of nitrogen (the +familiar red fumes of the laboratory) which, carried off in pipes, +cooled and dissolved in water, form nitric acid.</p> + +<p>But since none of the national plants could be got into action during +the war, the United States was compelled to draw upon South America for +its supply. The imports of Chilean saltpeter rose from half a million +tons in 1914 to a million and a half in 1917. After peace was made the +Department of War turned over to the Department of Agriculture its +surplus of saltpeter, 150,000 tons, and it was sold to American farmers +at cost, $81 a ton.</p> + +<p>For nitrogen plays a double rôle in human economy. It appears like +Brahma in two aspects, Vishnu the Preserver and Siva the Destroyer. Here +I have been considering nitrogen in its maleficent aspect, its use in +war. We now turn to its beneficent aspect, its use in peace.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_37" id="Page_37">[Pg 37]</a></span></p> +<h2><a name="III" id="III"></a>III</h2> + +<h3>FEEDING THE SOIL</h3> + + +<p>The Great War not only starved people: it starved the land. Enough +nitrogen was thrown away in some indecisive battle on the Aisne to save +India from a famine. The population of Europe as a whole has not been +lessened by the war, but the soil has been robbed of its power to +support the population. A plant requires certain chemical elements for +its growth and all of these must be within reach of its rootlets, for it +will accept no substitutes. A wheat stalk in France before the war had +placed at its feet nitrates from Chile, phosphates from Florida and +potash from Germany. All these were shut off by the firing line and the +shortage of shipping.</p> + +<p>Out of the eighty elements only thirteen are necessary for crops. Four +of these are gases: hydrogen, oxygen, nitrogen and chlorine. Five are +metals: potassium, magnesium, calcium, iron and sodium. Four are +non-metallic solids: carbon, sulfur, phosphorus and silicon. Three of +these, hydrogen, oxygen and carbon, making up the bulk of the plant, are +obtainable <i>ad libitum</i> from the air and water. The other ten in the +form of salts are dissolved in the water that is sucked up from the +soil. The quantity needed by the plant is so small and the quantity +contained in the soil is so great that ordinarily we need not bother +about the supply <span class='pagenum'><a name="Page_38" id="Page_38">[Pg 38]</a></span>except in case of three of them. They are nitrogen, +potassium and phosphorus. These would be useless or fatal to plant life +in the elemental form, but fixed in neutral salt they are essential +plant foods. A ton of wheat takes away from the soil about 47 pounds of +nitrogen, 18 pounds of phosphoric acid and 12 pounds of potash. If then +the farmer does not restore this much to his field every year he is +drawing upon his capital and this must lead to bankruptcy in the long +run.</p> + +<p>So much is easy to see, but actually the question is extremely +complicated. When the German chemist, Justus von Liebig, pointed out in +1840 the possibility of maintaining soil fertility by the application of +chemicals it seemed at first as though the question were practically +solved. Chemists assumed that all they had to do was to analyze the soil +and analyze the crop and from this figure out, as easily as balancing a +bank book, just how much of each ingredient would have to be restored to +the soil every year. But somehow it did not work out that way and the +practical agriculturist, finding that the formulas did not fit his farm, +sneered at the professors and whenever they cited Liebig to him he +irreverently transposed the syllables of the name. The chemist when he +went deeper into the subject saw that he had to deal with the colloids, +damp, unpleasant, gummy bodies that he had hitherto fought shy of +because they would not crystallize or filter. So the chemist called to +his aid the physicist on the one hand and the biologist on the other and +then they both had their hands full. The physicist found that he had to +deal with a polyvariant system of solids, liquids and gases <span class='pagenum'><a name="Page_39" id="Page_39">[Pg 39]</a></span>mutually +miscible in phases too numerous to be handled by Gibbs's Rule. The +biologist found that he had to deal with the invisible flora and fauna +of a new world.</p> + +<p>Plants obey the injunction of Tennyson and rise on the stepping stones +of their dead selves to higher things. Each successive generation lives +on what is left of the last in the soil plus what it adds from the air +and sunshine. As soon as a leaf or tree trunk falls to the ground it is +taken in charge by a wrecking crew composed of a myriad of microscopic +organisms who proceed to break it up into its component parts so these +can be used for building a new edifice. The process is called "rotting" +and the product, the black, gummy stuff of a fertile soil, is called +"humus." The plants, that is, the higher plants, are not able to live on +their own proteids as the animals are. But there are lower plants, +certain kinds of bacteria, that can break up the big complicated proteid +molecules into their component parts and reduce the nitrogen in them to +ammonia or ammonia-like compounds. Having done this they stop and turn +over the job to another set of bacteria to be carried through the next +step. For you must know that soil society is as complex and specialized +as that above ground and the tiniest bacterium would die rather than +violate the union rules. The second set of bacteria change the ammonia +over to nitrites and then a third set, the Amalgamated Union of Nitrate +Workers, steps in and completes the process of oxidation with an +efficiency that Ostwald might envy, for ninety-six per cent. of the +ammonia of the soil is converted into nitrates. But if the conditions +are not just right, <span class='pagenum'><a name="Page_40" id="Page_40">[Pg 40]</a></span>if the food is insufficient or unwholesome or if +the air that circulates through the soil is contaminated with poison +gases, the bacteria go on a strike. The farmer, not seeing the thing +from the standpoint of the bacteria, says the soil is "sick" and he +proceeds to doctor it according to his own notion of what ails it. First +perhaps he tries running in strike breakers. He goes to one of the firms +that makes a business of supplying nitrogen-fixing bacteria from the +scabs or nodules of the clover roots and scatters these colonies over +the field. But if the living conditions remain bad the newcomers will +soon quit work too and the farmer loses his money. If he is wise, then, +he will remedy the conditions, putting a better ventilation system in +his soil perhaps or neutralizing the sourness by means of lime or +killing off the ameboid banditti that prey upon the peaceful bacteria +engaged in the nitrogen industry. It is not an easy job that the farmer +has in keeping billions of billions of subterranean servants contented +and working together, but if he does not succeed at this he wastes his +seed and labor.</p> + +<p>The layman regards the soil as a platform or anchoring place on which to +set plants. He measures its value by its superficial area without +considering its contents, which is as absurd as to estimate a man's +wealth by the size of his safe. The difference in point of view is well +illustrated by the old story of the city chap who was showing his farmer +uncle the sights of New York. When he took him to Central Park he tried +to astonish him by saying "This land is worth $500,000 an acre." The old +farmer dug his toe into the ground, kicked out a clod, broke it open, +looked at it, spit on it <span class='pagenum'><a name="Page_41" id="Page_41">[Pg 41]</a></span>and squeezed it in his hand and then said, +"Don't you believe it; 'tain't worth ten dollars an acre. Mighty poor +soil I call it." Both were right.</p> +<p><a name="image_7" id="image_7"></a></p> +<div class="figcenter" style="width: 442px;"> +<img src="images/image060.jpg" width="442" height="314" alt="Courtesy of American Cyanamid Co." title="" /> +<span class="caption">Courtesy of American Cyanamid Co.</span> +</div> + +<div class="blockquot"> +<p><b>FIXING NITROGEN BY CALCIUM CARBIDE</b></p> + +<p>A <b>view of the oven room in the plant of the American Cyanamid Company. +The steel cylinders standing in the background are packed with the +carbide and then put into the ovens sunk in the floor. When these are +heated internally by electricity to 2000 degrees Fahrenheit pure +nitrogen is let in and absorbed by the carbide, making cyanamid, which +may be used as a fertilizer or for ammonia.</b></p></div> +<p><a name="image_8" id="image_8"></a></p> +<div class="figcenter" style="width: 337px;"> +<img src="images/image061a.jpg" width="337" height="324" alt="Photo by International Film Service" title="" /> +<span class="caption">Photo by International Film Service</span> +</div> + +<div class="blockquot"> +<p><b>A BARROW FULL OF POTASH SALTS EXTRACTED FROM SIX TONS OF GREEN KELP BY +THE GOVERNMENT CHEMISTS</b></p> +</div> +<p><a name="image_9" id="image_9"></a></p> +<div class="figcenter" style="width: 426px;"> +<img src="images/image061.jpg" width="426" height="161" alt="NATURE'S SILENT METHOD OF NITROGEN FIXATION" title="" /> +<span class="caption">NATURE'S SILENT METHOD OF NITROGEN FIXATION</span> +</div> + +<div class="blockquot"> +<p><b>The nodules on the vetch roots contain colonies of bacteria which have +the power of taking the free nitrogen out of the air and putting it in +compounds suitable for plant food.</b></p></div> + +<p>The modern agriculturist realizes that the soil is a laboratory for the +production of plant food and he ordinarily takes more pains to provide a +balanced ration for it than he does for his family. Of course the +necessity of feeding the soil has been known ever since man began to +settle down and the ancient methods of maintaining its fertility, though +discovered accidentally and followed blindly, were sound and +efficacious. Virgil, who like Liberty Hyde Bailey was fond of publishing +agricultural bulletins in poetry, wrote two thousand years ago:</p> + +<p> +<span style="margin-left: 1em;">But sweet vicissitudes of rest and toil</span><br /> +<span style="margin-left: 1em;">Make easy labor and renew the soil</span><br /> +<span style="margin-left: 1em;">Yet sprinkle sordid ashes all around</span><br /> +<span style="margin-left: 1em;">And load with fatt'ning dung thy fallow soil.</span><br /> +</p> + +<p>The ashes supplied the potash and the dung the nitrate and phosphate. +Long before the discovery of the nitrogen-fixing bacteria, the custom +prevailed of sowing pea-like plants every third year and then plowing +them under to enrich the soil. But such local supplies were always +inadequate and as soon as deposits of fertilizers were discovered +anywhere in the world they were drawn upon. The richest of these was the +Chincha Islands off the coast of Peru, where millions of penguins and +pelicans had lived in a most untidy manner for untold centuries. The +guano composed of the excrement of the birds mixed with the remains of +dead birds and the fishes they fed upon was piled up to a <span class='pagenum'><a name="Page_42" id="Page_42">[Pg 42]</a></span>depth of 120 +feet. From this Isle of Penguins—which is not that described by Anatole +France—a billion dollars' worth of guano was taken and the deposit was +soon exhausted.</p> + +<p>Then the attention of the world was directed to the mainland of Peru and +Chile, where similar guano deposits had been accumulated and, not being +washed away on account of the lack of rain, had been deposited as sodium +nitrate, or "saltpeter." These beds were discovered by a German, Taddeo +Haenke, in 1809, but it was not until the last quarter of the century +that the nitrates came into common use as a fertilizer. Since then more +than 53,000,000 tons have been taken out of these beds and the +exportation has risen to a rate of 2,500,000 to 3,000,000 tons a year. +How much longer they will last is a matter of opinion and opinion is +largely influenced by whether you have your money invested in Chilean +nitrate stock or in one of the new synthetic processes for making +nitrates. The United States Department of Agriculture says the nitrate +beds will be exhausted in a few years. On the other hand the Chilean +Inspector General of Nitrate Deposits in his latest official report says +that they will last for two hundred years at the present rate and that +then there are incalculable areas of low grade deposits, containing less +than eleven per cent., to be drawn upon.</p> + +<p>Anyhow, the South American beds cannot long supply the world's need of +nitrates and we shall some time be starving unless creative chemistry +comes to the rescue. In 1898 Sir William Crookes—the discoverer of the +"Crookes tubes," the radiometer and radiant matter—startled the British +Association for the Advancement <span class='pagenum'><a name="Page_43" id="Page_43">[Pg 43]</a></span>of Science by declaring that the world +was nearing the limit of wheat production and that by 1931 the +bread-eaters, the Caucasians, would have to turn to other grains or +restrict their population while the rice and millet eaters of Asia would +continue to increase. Sir William was laughed at then as a +sensationalist. He was, but his sensations were apt to prove true and it +is already evident that he was too near right for comfort. Before we +were half way to the date he set we had two wheatless days a week, +though that was because we persisted in shooting nitrates into the air. +The area producing wheat was by decades:<a name="FNanchor_1_1" id="FNanchor_1_1"></a><a href="#Footnote_1_1" class="fnanchor">[1]</a></p> + + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary=""> +<tr><td align='left'>THE WHEAT FIELDS OF THE WORLD</td></tr> +<tr><td align='left'></td><td align='left'><b>Acres</b></td></tr> +<tr><td align='left'>1881-90</td><td align='left'>192,000,000</td></tr> +<tr><td align='left'>1890-1900</td><td align='left'>211,000,000</td></tr> +<tr><td align='left'>1900-10</td><td align='left'>242,000,000</td></tr> +<tr><td align='left'>Probable limit</td><td align='left'>300,000,000</td></tr> +</table></div> + +<p>If 300,000,000 acres can be brought under cultivation for wheat and the +average yield raised to twenty bushels to the acre, that will give +enough to feed a billion people if they eat six bushels a year as do the +English. Whether this maximum is correct or not there is evidently some +limit to the area which has suitable soil and climate for growing wheat, +so we are ultimately thrown back upon Crookes's solution of the problem; +that is, we must increase the yield per acre and this can only be done +by the use of fertilizers and especially by the fixation of atmospheric +nitrogen. Crookes estimated <span class='pagenum'><a name="Page_44" id="Page_44">[Pg 44]</a></span>the average yield of wheat at 12.7 bushels +to the acre, which is more than it is in the new lands of the United +States, Australia and Russia, but less than in Europe, where the soil is +well fed. What can be done to increase the yield may be seen from these +figures:</p> + + + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary=""> +<tr><td align='left'> GAIN IN THE YIELD OF WHEAT IN BUSHELS PER ACRE</td></tr> +<tr><td align='left'></td><td align='left'>1889-90</td><td align='left'>1913</td></tr> +<tr><td align='left'>Germany</td><td align='left'>19</td><td align='left'>35</td></tr> +<tr><td align='left'>Belgium</td><td align='left'>30</td><td align='left'>35</td></tr> +<tr><td align='left'>France</td><td align='left'>17</td><td align='left'>20</td></tr> +<tr><td align='left'>United Kingdom</td><td align='left'>28</td><td align='left'>32</td></tr> +<tr><td align='left'>United States</td><td align='left'>12</td><td align='left'>15</td></tr> +</table></div> + + +<p>The greatest gain was made in Germany and we see a reason for it in the +fact that the German importation of Chilean saltpeter was 55,000 tons in +1880 and 747,000 tons in 1913. In potatoes, too, Germany gets twice as +big a crop from the same ground as we do, 223 bushels per acre instead +of our 113 bushels. But the United States uses on the average only 28 +pounds of fertilizer per acre, while Europe uses 200.</p> + +<p>It is clear that we cannot rely upon Chile, but make nitrates for +ourselves as Germany had to in war time. In the first chapter we +considered the new methods of fixing the free nitrogen from the air. But +the fixation of nitrogen is a new business in this country and our chief +reliance so far has been the coke ovens. When coal is heated in retorts +or ovens for making coke or gas a lot of ammonia comes off with the +other products of decomposition and is caught in the sulfuric acid used +to wash the gas as ammonium sulfate. Our American coke-makers have been +in the habit of letting <span class='pagenum'><a name="Page_45" id="Page_45">[Pg 45]</a></span>this escape into the air and consequently we +have been losing some 700,000 tons of ammonium salts every year, enough +to keep our land rich and give us all the explosives we should need. But +now they are reforming and putting in ovens that save the by-products +such as ammonia and coal tar, so in 1916 we got from this source 325,000 +tons a year.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/image066.jpg" width="600" height="404" alt="Courtesy of Scientific American." title="" /> +<span class="caption">Courtesy of Scientific American.</span> +</div> + +<div class="blockquot"> +<p><b>Consumption of potash for agricultural purposes in different countries</b></p> +</div> + +<p>Germany had a natural monopoly of potash as Chile had a natural monopoly +of nitrates. The agriculture of Europe and America has been virtually +dependent upon these two sources of plant foods. Now when the world was +cleft in twain by the shock of August, 1914, the Allied Powers had the +nitrates and the Central Powers had the potash. If Germany had not had +up her sleeve a new process for making nitrates she could not long have +carried on a war and doubtless would not have ventured upon it. But the +outside world had no <span class='pagenum'><a name="Page_46" id="Page_46">[Pg 46]</a></span>such substitute for the German potash salts and +has not yet discovered one. Consequently the price of potash in the +United States jumped from $40 to $400 and the cost of food went up with +it. Even under the stimulus of prices ten times the normal and with +chemists searching furnace crannies and bad lands the United States was +able to scrape up less than 10,000 tons of potash in 1916, and this was +barely enough to satisfy our needs for two weeks!</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/image067.jpg" width="600" height="530" alt="What happened to potash when the war broke out. This +diagram from the Journal of Industrial and Engineering Chemistry of +July, 1917, shows how the supply of potassium muriate from Germany was +shut off in 1914 and how its price rose." title="" /> +<span class="caption">What happened to potash when the war broke out. This +diagram from the Journal of Industrial and Engineering Chemistry of +July, 1917, shows how the supply of potassium muriate from Germany was +shut off in 1914 and how its price rose.</span> +</div> + +<p>Yet potash compounds are as cheap as dirt. Pick up a handful of gravel +and you will be able to find much of it feldspar or other mineral +containing some ten per cent. of potash. Unfortunately it is in +combination with silica, which is harder to break up than a trust.</p> + +<p>But "constant washing wears away stones" and the <span class='pagenum'><a name="Page_47" id="Page_47">[Pg 47]</a></span>potash that the +metallurgist finds too hard to extract in his hottest furnace is washed +out in the course of time through the dropping of the gentle rain from +heaven. "All rivers run to the sea" and so the sea gets salt, all sorts +of salts, principally sodium chloride (our table salt) and next +magnesium, calcium and potassium chlorides or sulfates in this order of +abundance. But if we evaporate sea-water down to dryness all these are +left in a mix together and it is hard to sort them out. Only patient +Nature has time for it and she only did on a large scale in one place, +that is at Stassfurt, Germany. It seems that in the days when +northwestern Prussia was undetermined whether it should be sea or land +it was flooded annually by sea-water. As this slowly evaporated the +dissolved salts crystallized out at the critical points, leaving beds of +various combinations. Each year there would be deposited three to five +inches of salts with a thin layer of calcium sulfate or gypsum on top. +Counting these annual layers, like the rings on a stump, we find that +the Stassfurt beds were ten thousand years in the making. They were +first worked for their salt, common salt, alone, but in 1837 the +Prussian Government began prospecting for new and deeper deposits and +found, not the clean rock salt that they wanted, but bittern, largely +magnesium sulfate or Epsom salt, which is not at all nice for table use. +This stuff was first thrown away until it was realized that it was much +more valuable for the potash it contains than was the rock salt they +were after. Then the Germans began to purify the Stassfurt salts and +market them throughout the world. They contain from fifteen to +twenty-five per cent. of <span class='pagenum'><a name="Page_48" id="Page_48">[Pg 48]</a></span>magnesium chloride mixed with magnesium +chloride in "carnallite," with magnesium sulfate in "kainite" and sodium +chloride in "sylvinite." More than thirty thousand miners and workmen +are employed in the Stassfurt works. There are some seventy distinct +establishments engaged in the business, but they are in combination. In +fact they are compelled to be, for the German Government is as anxious +to promote trusts as the American Government is to prevent them. Once +the Stassfurt firms had a falling out and began a cutthroat competition. +But the German Government objects to its people cutting each other's +throats. American dealers were getting unheard of bargains when the +German Government stepped in and compelled the competing corporations to +recombine under threat of putting on an export duty that would eat up +their profits.</p> + +<p>The advantages of such business coöperation are specially shown in +opening up a new market for an unknown product as in the case of the +introduction of the Stassfurt salts into American agriculture. The +farmer in any country is apt to be set in his ways and when it comes to +inducing him to spend his hard-earned money for chemicals that he never +heard of and could not pronounce he—quite rightly—has to be shown. +Well, he was shown. It was, if I remember right, early in the nineties +that the German Kali Syndikat began operations in America and the United +States Government became its chief advertising agent. In every state +there was an agricultural experiment station and these were provided +liberally with illustrated literature on Stassfurt salts with colored +wall charts and sets of samples and free sacks of salts for field +experiments.<span class='pagenum'><a name="Page_49" id="Page_49">[Pg 49]</a></span> The station men, finding that they could rely upon the +scientific accuracy of the information supplied by Kali and that the +experiments worked out well, became enthusiastic advocates of potash +fertilizers. The station bulletins—which Uncle Sam was kind enough to +carry free to all the farmers of the state—sometimes were worded so +like the Kali Company advertising that the company might have raised a +complaint of plagiarizing, but they never did. The Chilean nitrates, +which are under British control, were later introduced by similar +methods through the agency of the state agricultural experiment +stations.</p> + +<p>As a result of all this missionary work, which cost the Kali Company +$50,000 a year, the attention of a large proportion of American farmers +was turned toward intensive farming and they began to realize the +necessity of feeding the soil that was feeding them. They grew dependent +upon these two foreign and widely separated sources of supply. In the +year before the war the United States imported a million tons of +Stassfurt salts, for which the farmers paid more than $20,000,000. Then +a declaration of American independence—the German embargo of 1915—cut +us off from Stassfurt and for five years we had to rely upon our own +resources. We have seen how Germany—shut off from Chile—solved the +nitrogen problem for her fields and munition plants. It was not so easy +for us—shut off from Germany—to solve the potash problem.</p> + +<p>There is no more lack of potash in the rocks than there is of nitrogen +in the air, but the nitrogen is free and has only to be caught and +combined, while the potash is shut up in a granite prison from which it +is hard <span class='pagenum'><a name="Page_50" id="Page_50">[Pg 50]</a></span>to get it free. It is not the percentage in the soil but the +percentage in the soil water that counts. A farmer with his potash +locked up in silicates is like the merchant who has left the key of his +safe at home in his other trousers. He may be solvent, but he cannot +meet a sight draft. It is only solvent potash that passes current.</p> + +<p>In the days of our grandfathers we had not only national independence +but household independence. Every homestead had its own potash plant and +soap factory. The frugal housewife dumped the maple wood ashes of the +fireplace into a hollow log set up on end in the backyard. Water poured +over the ashes leached out the lye, which drained into a bucket beneath. +This gave her a solution of pearl ash or potassium carbonate whose +concentration she tested with an egg as a hydrometer. In the meantime +she had been saving up all the waste grease from the frying pan and pork +rinds from the plate and by trying out these she got her soap fat. Then +on a day set apart for this disagreeable process in chemical technology +she boiled the fat and the lye together and got "soft soap," or as the +chemist would call it, potassium stearate. If she wanted hard soap she +"salted it out" with brine. The sodium stearate being less soluble was +precipitated to the top and cooled into a solid cake that could be cut +into bars by pack thread. But the frugal housewife threw away in the +waste water what we now consider the most valuable ingredients, the +potash and the glycerin.</p> + +<p>But the old lye-leach is only to be found in ruins on an abandoned farm +and we no longer burn wood at the <span class='pagenum'><a name="Page_51" id="Page_51">[Pg 51]</a></span>rate of a log a night. In 1916 even +under the stimulus of tenfold prices the amount of potash produced as +pearl ash was only 412 tons—and we need 300,000 tons in some form. It +would, of course, be very desirable as a conservation measure if all the +sawdust and waste wood were utilized by charring it in retorts. The gas +makes a handy fuel. The tar washed from the gas contains a lot of +valuable products. And potash can be leached out of the charcoal or from +its ashes whenever it is burned. But this at best would not go far +toward solving the problem of our national supply.</p> + +<p>There are other potash-bearing wastes that might be utilized. The cement +mills which use feldspar in combination with limestone give off a potash +dust, very much to the annoyance of their neighbors. This can be +collected by running the furnace clouds into large settling chambers or +long flues, where the dust may be caught in bags, or washed out by water +sprays or thrown down by electricity. The blast furnaces for iron also +throw off potash-bearing fumes.</p> + +<p>Our six-million-ton crop of sugar beets contains some 12,000 tons of +nitrogen, 4000 tons of phosphoric acid and 18,000 tons of potash, all of +which is lost except where the waste liquors from the sugar factory are +used in irrigating the beet land. The beet molasses, after extracting +all the sugar possible by means of lime, leaves a waste liquor from +which the potash can be recovered by evaporation and charring and +leaching the residue. The Germans get 5000 tons of potassium cyanide and +as much ammonium sulfate annually from the waste liquor of their beet +sugar factories and if it pays them to save this it ought to pay us +where potash <span class='pagenum'><a name="Page_52" id="Page_52">[Pg 52]</a></span>is dearer. Various other industries can put in a bit when +Uncle Sam passes around the contribution basket marked "Potash for the +Poor." Wool wastes and fish refuse make valuable fertilizers, although +they will not go far toward solving the problem. If we saved all our +potash by-products they would not supply more than fifteen per cent. of +our needs.</p> + +<p>Though no potash beds comparable to those of Stassfurt have yet been +discovered in the United States, yet in Nebraska, Utah, California and +other western states there are a number of alkali lakes, wet or dry, +containing a considerable amount of potash mixed with soda salts. Of +these deposits the largest is Searles Lake, California. Here there are +some twelve square miles of salt crust some seventy feet deep and the +brine as pumped out contains about four per cent. of potassium chloride. +The quantity is sufficient to supply the country for over twenty years, +but it is not an easy or cheap job to separate the potassium from the +sodium salts which are five times more abundant. These being less +soluble than the potassium salts crystallize out first when the brine is +evaporated. The final crystallization is done in vacuum pans as in +getting sugar from the cane juice. In this way the American Trona +Corporation is producing some 4500 tons of potash salts a month besides +a thousand tons of borax. The borax which is contained in the brine to +the extent of 1-1/2 per cent. is removed from the fertilizer for a +double reason. It is salable by itself and it is detrimental to plant +life.</p> + +<p>Another mineral source of potash is alunite, which is a sort of natural +alum, or double sulfate of potassium and aluminum, with about ten per +cent. of potash. It <span class='pagenum'><a name="Page_53" id="Page_53">[Pg 53]</a></span>contains a lot of extra alumina, but after roasting +in a kiln the potassium sulfate can be leached out. The alunite beds +near Marysville, Utah, were worked for all they were worth during the +war, but the process does not give potash cheap enough for our needs in +ordinary times.</p> + +<p><a name="image_10" id="image_10"></a></p> +<div class="figcenter" style="width: 435px;"> +<img src="images/image074.jpg" width="435" height="251" alt="Photo by International Film Service" title="" /> +<span class="caption">Photo by International Film Service</span> +</div> + +<div class="blockquot"> +<p><b>IN ORDER TO SECURE A NEW SUPPLY OF POTASH SALTS</b></p> + +<p><b>The United States Government set up an experimental plant at Sutherland, +California, for the utilization of kelp. The harvester cuts 40 tons of +kelp at a load.</b></p> +</div> +<p><a name="image_11" id="image_11"></a></p> +<div class="figcenter" style="width: 259px;"> +<img src="images/image075a.jpg" width="259" height="418" alt="THE KELP HARVESTER GATHERING THE SEAWEED FROM THE +PACIFIC OCEAN" title="" /> +<span class="caption">THE KELP HARVESTER GATHERING THE SEAWEED FROM THE +PACIFIC OCEAN</span> +</div> +<p><a name="image_12" id="image_12"></a></p> +<div class="figcenter" style="width: 320px;"> +<img src="images/image075b.jpg" width="320" height="365" alt="Courtesy of Hercules Powder Co." title="" /> +<span class="caption">Courtesy of Hercules Powder Co.</span> +</div> + +<div class="blockquot"> +<p><b>OVERHEAD SUCTION AT THE SAN DIEGO WHARF PUMPING KELP FROM THE BARGE TO +THE DIGESTION TANKS</b></p> +</div> + +<p>The tourist going through Wyoming on the Union Pacific will have to the +north of him what is marked on the map as the "Leucite Hills." If he +looks up the word in the Unabridged that he carries in his satchel he +will find that leucite is a kind of lava and that it contains potash. +But he will also observe that the potash is combined with alumina and +silica, which are hard to get out and useless when you get them out. One +of the lavas of the Leucite Hills, that named from its native state +"Wyomingite," gives fifty-seven per cent. of its potash in a soluble +form on roasting with alunite—but this costs too much. The same may be +said of all the potash feldspars and mica. They are abundant enough, but +until we find a way of utilizing the by-products, say the silica in +cement and the aluminum as a metal, they cannot solve our problem.</p> + +<p>Since it is so hard to get potash from the land it has been suggested +that we harvest the sea. The experts of the United States Department of +Agriculture have placed high hopes in the kelp or giant seaweed which +floats in great masses in the Pacific Ocean not far off from the +California coast. This is harvested with ocean reapers run by gasoline +engines and brought in barges to the shore, where it may be dried and +used locally as a fertilizer or burned and the potassium chloride +leached out of the charcoal ashes. But it is hard to <span class='pagenum'><a name="Page_54" id="Page_54">[Pg 54]</a></span>handle the bulky, +slimy seaweed cheaply enough to get out of it the small amount of potash +it contains. So efforts are now being made to get more out of the kelp +than the potash. Instead of burning the seaweed it is fermented in vats +producing acetic acid (vinegar). From the resulting liquid can be +obtained lime acetate, potassium chloride, potassium iodide, acetone, +ethyl acetate (used as a solvent for guncotton) and algin, a +gelatin-like gum.</p> + + + + +<h3>PRODUCTION OF POTASH IN THE UNITED STATES</h3> + +<div class='center'> +<table border="1" cellpadding="4" cellspacing="0" summary=""> +<tr><td align='left'></td><td align='center'>1916</td><td align='left'></td><td align='center'>1917</td></tr> +<tr><td align='left'>Source</td><td align='center'>Tons K<sub>2</sub>O</td><td align='center'>Per cent. of total production</td><td align='center'>Tons K<sub>2</sub>O</td><td align='center'>Per cent. of total production</td></tr> +<tr><td align='left'>Mineral sources:</td><td align='left'> </td><td align='left'> </td><td align='left'> </td><td align='left'> </td></tr> +<tr><td align='left'> Natural brines</td><td align='right'>3,994</td><td align='right'>41.1</td><td align='left'>20,652</td><td align='right'>63.4</td></tr> +<tr><td align='left'> Altmite</td><td align='right'>1,850</td><td align='right'>19.0</td><td align='right'>2,402</td><td align='right'>7.3</td></tr> +<tr><td align='left'> Dust from cement mills</td><td align='left'> </td><td align='left'> </td><td align='right'>1,621</td><td align='right'>5.0</td></tr> +<tr><td align='left'> Dust from blast furnaces</td><td align='left'> </td><td align='left'> </td><td align='right'>185</td><td align='right'>0.6</td></tr> +<tr><td align='left'>Organic Sources:</td><td align='right'> </td><td align='right'> </td><td align='right'> </td><td align='right'> </td></tr> +<tr><td align='left'> Kelp</td><td align='right'>1,556</td><td align='right'>16.0</td><td align='right'>3,752</td><td align='right'>10.9</td></tr> +<tr><td align='left'> Molasses residue from distillers</td><td align='right'>1,845</td><td align='right'>19.0</td><td align='right'>2,846</td><td align='right'>8.8</td></tr> +<tr><td align='left'> Wood ashes</td><td align='right'>412</td><td align='right'>4.2</td><td align='right'>621</td><td align='right'>1.9</td></tr> +<tr><td align='left'> Waste liquors from beet-sugar refineries</td><td align='right'> </td><td align='right'> </td><td align='right'>369</td><td align='right'>1.1</td></tr> +<tr><td align='left'> Miscellaneous industrial wastes</td><td align='right'>63</td><td align='right'>.7</td><td align='right'>305</td><td align='right'>1.0</td></tr> +<tr><td align='left'>Total</td><td align='right'>9,720</td><td align='right'>100.0</td><td align='right'>32,573</td><td align='right'>100.0</td></tr> +</table></div> + +<p><b>—From U S. Bureau of Mines Report, 1918</b>.</p> + +<p>This table shows how inadequate was the reaction of the United States to +the war demand for potassium salts. The minimum yearly requirements of +the United States are estimated to be 250,000 tons of potash.</p> + +<p>This completes our survey of the visible sources of potash in America. +In 1917 under the pressure of the <span class='pagenum'><a name="Page_55" id="Page_55">[Pg 55]</a></span>embargo and unprecedented prices the +output of potash (K<sub>2</sub>O) in various forms was raised to 32,573 tons, +but this is only about a tenth as much as we needed. In 1918 potash +production was further raised to 52,135 tons, chiefly through the +increase of the output from natural brines to 39,255 tons, nearly twice +what it was the year before. The rust in cotton and the resulting +decrease in yield during the war are laid to lack of potash. Truck crops +grown in soils deficient in potash do not stand transportation well. The +Bureau of Animal Industry has shown in experiments in Aroostook County, +Maine, that the addition of moderate amounts of potash doubled the yield +of potatoes.</p> + +<p>Professor Ostwald, the great Leipzig chemist, boasted in the war:</p> + +<div class="blockquot"><p>America went into the war like a man with a rope round his neck +which is in his enemy's hands and is pretty tightly drawn. With +its tremendous deposits Germany has a world monopoly in potash, +a point of immense value which cannot be reckoned too highly +when once this war is going to be settled. It is in Germany's +power to dictate which of the nations shall have plenty of food +and which shall starve.</p></div> + +<p>If, indeed, some mineralogist or metallurgist will cut that rope by +showing us a supply of cheap potash we will erect him a monument as big +as Washington's. But Ostwald is wrong in supposing that America is as +dependent as Germany upon potash. The bulk of our food crops are at +present raised without the use of any fertilizers whatever.</p> + +<p>As the cession of Lorraine in 1871 gave Germany the phosphates she +needed for fertilizers so the retrocession <span class='pagenum'><a name="Page_56" id="Page_56">[Pg 56]</a></span>of Alsace in 1919 gives +France the potash she needed for fertilizers. Ten years before the war a +bed of potash was discovered in the Forest of Monnebruck, near +Hartmannsweilerkopf, the peak for which French and Germans contested so +fiercely and so long. The layer of potassium salts is 16-1/2 feet thick +and the total deposit is estimated to be 275,000,000 tons of potash. At +any rate it is a formidable rival of Stassfurt and its acquisition by +France breaks the German monopoly.</p> + +<p>When we turn to the consideration of the third plant food we feel +better. While the United States has no such monopoly of phosphates as +Germany had of potash and Chile had of nitrates we have an abundance and +to spare. Whereas we formerly <i>imported</i> about $17,000,000 worth of +potash from Germany and $20,000,000 worth of nitrates from Chile a year +we <i>exported</i> $7,000,000 worth of phosphates.</p> + +<p>Whoever it was who first noticed that the grass grew thicker around a +buried bone he lived so long ago that we cannot do honor to his powers +of observation, but ever since then—whenever it was—old bones have +been used as a fertilizer. But we long ago used up all the buffalo bones +we could find on the prairies and our packing houses could not give us +enough bone-meal to go around, so we have had to draw upon the old +bone-yards of prehistoric animals. Deposits of lime phosphate of such +origin were found in South Carolina in 1870 and in Florida in 1888. +Since then the industry has developed with amazing rapidity until in +1913 the United States produced over three million tons of phosphates, +nearly half of which was sent abroad. The chief source at present is the +Florida pebbles, which <span class='pagenum'><a name="Page_57" id="Page_57">[Pg 57]</a></span>are dredged up from the bottoms of lakes and +rivers or washed out from the banks of streams by a hydraulic jet. The +gravel is washed free from the sand and clay, screened and dried, and +then is ready for shipment. The rock deposits of Florida and South +Carolina are more limited than the pebble beds and may be exhausted in +twenty-five or thirty years, but Tennessee and Kentucky have a lot in +reserve and behind them are Idaho, Wyoming and other western states with +millions of acres of phosphate land, so in this respect we are +independent.</p> + +<p>But even here the war hit us hard. For the calcium phosphate as it comes +from the ground is not altogether available because it is not very +soluble and the plants can only use what they can get in the water that +they suck up from the soil. But if the phosphate is treated with +sulfuric acid it becomes more soluble and this product is sold as +"superphosphate." The sulfuric acid is made mostly from iron pyrite and +this we have been content to import, over 800,000 tons of it a year, +largely from Spain, although we have an abundance at home. Since the +shortage of shipping shut off the foreign supply we are using more of +our own pyrite and also our deposits of native sulfur along the Gulf +coast. But as a consequence of this sulfuric acid during the war went up +from $5 to $25 a ton and acidulated phosphates rose correspondingly.</p> + +<p>Germany is short on natural phosphates as she is long on natural potash. +But she has made up for it by utilizing a by-product of her steelworks. +When phosphorus occurs in iron ore, even in minute amounts, it makes the +steel brittle. Much of the iron ores of<span class='pagenum'><a name="Page_58" id="Page_58">[Pg 58]</a></span> Alsace-Lorraine were formerly +considered unworkable because of this impurity, but shortly after +Germany took these provinces from France in 1871 a method was discovered +by two British metallurgists, Thomas and Gilchrist, by which the +phosphorus is removed from the iron in the process of converting it into +steel. This consists in lining the crucible or converter with lime and +magnesia, which takes up the phosphorus from the melted iron. This slag +lining, now rich in phosphates, can be taken out and ground up for +fertilizer. So the phosphorus which used to be a detriment is now an +additional source of profit and this British invention has enabled +Germany to make use of the territory she stole from France to outstrip +England in the steel business. In 1910 Germany produced 2,000,000 tons +of Thomas slag while only 160,000 tons were produced in the United +Kingdom. The open hearth process now chiefly used in the United States +gives an acid instead of a basic phosphate slag, not suitable as a +fertilizer. The iron ore of America, with the exception of some of the +southern ores, carries so small a percentage of phosphorus as to make a +basic process inadvisable.</p> + +<p>Recently the Germans have been experimenting with a combined fertilizer, +Schröder's potassium phosphate, which is said to be as good as Thomas +slag for phosphates and as good as Stassfurt salts for potash. The +American Cyanamid Company is just putting out a similar product, +"Ammo-Phos," in which the ammonia can be varied from thirteen to twenty +per cent. and the phosphoric acid from twenty to forty-seven per cent. +so as to give the proportions desired for any crop. We have then the +possibility of getting <span class='pagenum'><a name="Page_59" id="Page_59">[Pg 59]</a></span>the three essential plant foods altogether in +one compound with the elimination of most of the extraneous elements +such as lime and magnesia, chlorids and sulfates.</p> + +<p>For the last three hundred years the American people have been living on +the unearned increment of the unoccupied land. But now that all our land +has been staked out in homesteads and we cannot turn to new soil when we +have used up the old, we must learn, as the older races have learned, +how to keep up the supply of plant food. Only in this way can our +population increase and prosper. As we have seen, the phosphate question +need not bother us and we can see our way clear toward solving the +nitrate question. We gave the Government $20,000,000 to experiment on +the production of nitrates from the air and the results will serve for +fields as well as firearms. But the question of an independent supply of +cheap potash is still unsolved.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_60" id="Page_60">[Pg 60]</a></span></p> +<h2><a name="IV" id="IV"></a>IV</h2> + +<h3>COAL-TAR COLORS</h3> + + +<p>If you put a bit of soft coal into a test tube (or, if you haven't a +test tube, into a clay tobacco pipe and lute it over with clay) and heat +it you will find a gas coming out of the end of the tube that will burn +with a yellow smoky flame. After all the gas comes off you will find in +the bottom of the test tube a chunk of dry, porous coke. These, then, +are the two main products of the destructive distillation of coal. But +if you are an unusually observant person, that is, if you are a born +chemist with an eye to by-products, you will notice along in the middle +of the tube where it is neither too hot nor too cold some dirty drops of +water and some black sticky stuff. If you are just an ordinary person, +you won't pay any attention to this because there is only a little of it +and because what you are after is the coke and gas. You regard the +nasty, smelly mess that comes in between as merely a nuisance because it +clogs up and spoils your nice, clean tube.</p> + +<p>Now that is the way the gas-makers and coke-makers—being for the most +part ordinary persons and not born chemists—used to regard the water +and tar that got into their pipes. They washed it out so as to have the +gas clean and then ran it into the creek. But the neighbors—especially +those who fished in the stream below the gas-works—made a fuss about +spoil<span class='pagenum'><a name="Page_61" id="Page_61">[Pg 61]</a></span>ing the water, so the gas-men gave away the tar to the boys for use +in celebrating the Fourth of July and election night or sold it for +roofing.</p> +<p><a name="image_13" id="image_13"></a></p> +<div class="figcenter" style="width: 439px;"> +<img src="images/image084.jpg" width="439" height="278" alt="THE PRODUCTION OF COAL TAR" title="" /> +<span class="caption">THE PRODUCTION OF COAL TAR</span> +</div> +<div class="blockquot"> +<p><b>A battery of Koppers by-product coke-ovens at the plant of the Bethlehem +Steel Company, Sparrows Point, Maryland. The coke is being pushed out of +one of the ovens into the waiting car. The vapors given off from the +coal contain ammonia and the benzene compound used to make dyes and +explosives.</b></p> +</div> +<p><a name="image_14" id="image_14"></a></p> +<div class="figcenter" style="width: 445px;"> +<img src="images/image085.jpg" width="445" height="277" alt="IN THESE MIXING VATS AT THE BUFFALO WORKS, ANILINE DYES +ARE PREPARED" title="" /> +<span class="caption">IN THESE MIXING VATS AT THE BUFFALO WORKS, ANILINE DYES +ARE PREPARED</span> +</div> + +<p>But this same tar, which for a hundred years was thrown away and nearly +half of which is thrown away yet in the United States, turns out to be +one of the most useful things in the world. It is one of the strategic +points in war and commerce. It wounds and heals. It supplies munitions +and medicines. It is like the magic purse of Fortunatus from which +anything wished for could be drawn. The chemist puts his hand into the +black mass and draws out all the colors of the rainbow. This +evil-smelling substance beats the rose in the production of perfume and +surpasses the honey-comb in sweetness.</p> + +<p>Bishop Berkeley, after having proved that all matter was in your mind, +wrote a book to prove that wood tar would cure all diseases. Nobody +reads it now. The name is enough to frighten them off: "Siris: A Chain +of Philosophical Reflections and Inquiries Concerning the Virtues of Tar +Water." He had a sort of mystical idea that tar contained the +quintessence of the forest, the purified spirit of the trees, which +could somehow revive the spirit of man. People said he was crazy on the +subject, and doubtless he was, but the interesting thing about it is +that not even his active and ingenious imagination could begin to +suggest all of the strange things that can be got out of tar, whether +wood or coal.</p> + +<p>The reason why tar supplies all sorts of useful material is because it +is indeed the quintessence of the forest, of the forests of untold +millenniums if it is coal tar.<span class='pagenum'><a name="Page_62" id="Page_62">[Pg 62]</a></span> If you are acquainted with a village +tinker, one of those all-round mechanics who still survive in this age +of specialization and can mend anything from a baby-carriage to an +automobile, you will know that he has on the floor of his back shop a +heap of broken machinery from which he can get almost anything he wants, +a copper wire, a zinc plate, a brass screw or a steel rod. Now coal tar +is the scrap-heap of the vegetable kingdom. It contains a little of +almost everything that makes up trees. But you must not imagine that all +that comes out of coal tar is contained in it. There are only about a +dozen primary products extracted from coal tar, but from these the +chemist is able to build up hundreds of thousands of new substances. +This is true creative chemistry, for most of these compounds are not to +be found in plants and never existed before they were made in the +laboratory. It used to be thought that organic compounds, the products +of vegetable and animal life, could only be produced by organized +beings, that they were created out of inorganic matter by the magic +touch of some "vital principle." But since the chemist has learned how, +he finds it easier to make organic than inorganic substances and he is +confident that he can reproduce any compound that he can analyze. He +cannot only imitate the manufacturing processes of the plants and +animals, but he can often beat them at their own game.</p> + +<p>When coal is heated in the open air it is burned up and nothing but the +ashes is left. But heat the coal in an enclosed vessel, say a big +fireclay retort, and it cannot burn up because the oxygen of the air +cannot get to it. So it breaks up. All parts of it that can be volatized +<span class='pagenum'><a name="Page_63" id="Page_63">[Pg 63]</a></span>at a high heat pass off through the outlet pipe and nothing is left in +the retort but coke, that is carbon with the ash it contains. When the +escaping vapors reach a cool part of the outlet pipe the oily and tarry +matter condenses out. Then the gas is passed up through a tower down +which water spray is falling and thus is washed free from ammonia and +everything else that is soluble in water.</p> + +<p>This process is called "destructive distillation." What products come +off depends not only upon the composition of the particular variety of +coal used, but upon the heat, pressure and rapidity of distillation. The +way you run it depends upon what you are most anxious to have. If you +want illuminating gas you will leave in it the benzene. If you are after +the greatest yield of tar products, you impoverish the gas by taking out +the benzene and get a blue instead of a bright yellow flame. If all you +are after is cheap coke, you do not bother about the by-products, but +let them escape and burn as they please. The tourist passing across the +coal region at night could see through his car window the flames of +hundreds of old-fashioned bee-hive coke-ovens and if he were of +economical mind he might reflect that this display of fireworks was +costing the country $75,000,000 a year besides consuming the +irreplaceable fuel supply of the future. But since the gas was not +needed outside of the cities and since the coal tar, if it could be sold +at all, brought only a cent or two a gallon, how could the coke-makers +be expected to throw out their old bee-hive ovens and put in the +expensive retorts and towers necessary to the recovery of the +by-products? But within the last ten years the by-product <span class='pagenum'><a name="Page_64" id="Page_64">[Pg 64]</a></span>ovens have +come into use and now nearly half our coke is made in them.</p> + +<p>Although the products of destructive distillation vary within wide +limits, yet the following table may serve to give an approximate idea of +what may be got from a ton of soft coal:</p> + +<p> +<span style="margin-left: 1em;">1 ton of coal may give</span><br /> +<span style="margin-left: 3em;">Gas, 12,000 cubic feet</span><br /> +<span style="margin-left: 3em;">Liquor (Washings) ammonium sulfate (7-25 pounds)</span><br /> +<span style="margin-left: 3em;">Tar (120 pounds) benzene (10-20 pounds)</span><br /> +<span style="margin-left: 12em;">toluene (3 pounds)</span><br /> +<span style="margin-left: 12em;">xylene (1-1/2 pounds)</span><br /> +<span style="margin-left: 12em;">phenol (1/2 pound)</span><br /> +<span style="margin-left: 12em;">naphthalene (3/8 pound)</span><br /> +<span style="margin-left: 12em;">anthracene (1/4 pound)</span><br /> +<span style="margin-left: 12em;">pitch (80 pounds)</span><br /> +<span style="margin-left: 3em;">Coke (1200-1500 pounds)</span><br /> +</p> + +<p>When the tar is redistilled we get, among other things, the ten "crudes" +which are fundamental material for making dyes. Their names are: +benzene, toluene, xylene, phenol, cresol, naphthalene, anthracene, +methyl anthracene, phenanthrene and carbazol.</p> + +<p>There! I had to introduce you to the whole receiving line, but now that +that ceremony is over we are at liberty to do as we do at a reception, +meet our old friends, get acquainted with one or two more and turn our +backs on the rest. Two of them, I am sure, you've met before, phenol, +which is common carbolic acid, and naphthalene, which we use for +mothballs. But notice one thing in passing, that not one of them is a +dye. They are all colorless liquids or white solids. Also they all have +an indescribable odor—all odors that you don't know are +indescribable—which gives them and their progeny, even when odorless, +the name of "aromatic compounds."</p> + +<div class="figcenter" style="width: 767px;"> +<img src="images/image091alt.jpg" width="767" height="600" alt="Fig. 8. Diagram of the products obtained from coal and +some of their uses." title="" /> +<span class="caption">Fig. 8. Diagram of the products obtained from coal and +some of their uses.</span> +</div> + +<p><span class='pagenum'><a name="Page_65" id="Page_65">[Pg 65]</a></span>The most important of the ten because he is the father of the family is +benzene, otherwise called benzol, but must not be confused with +"benzine" spelled with an <i>i</i> which we used to burn and clean our +clothes with. "Benzine" is a kind of gasoline, but benzene <i>alias</i> +benzol has quite another constitution, although it looks and burns the +same. Now the search for the constitution of benzene is one of the most +exciting chapters in chemistry; also one of the most intricate chapters, +but, in spite of that, I believe I can make the main point of it clear +even to those who have never studied chemistry—provided they retain +their childish liking for puzzles. It is really much like putting +together the old six-block Chinese puzzle. The chemist can work better +if he has a picture of what he is working with. Now his unit is the +molecule, which is too small even to analyze with the microscope, no +matter how high powered. So he makes up a sort of diagram of the +molecule, and since he knows the number of atoms and that they are +somehow attached to one another, he represents each atom by the first +letter of its name and the points of attachment or bonds by straight +lines connecting the atoms of the different elements. Now it is one of +the rules of the game that all the bonds must be connected or hooked up +with atoms at both ends, that there shall be no free hands reaching out +into empty space. Carbon, for instance, has four bonds and hydrogen only +one. They unite, therefore, in the proportion of one atom of carbon to +four of hydrogen, or CH<sub>4</sub>, which is methane or marsh gas and obviously +the simplest of the hydrocarbons. But we have more complex hydrocarbons +such as C<sub>6</sub>H<sub>14</sub>, known as hexane. Now if you try to draw the<span class='pagenum'><a name="Page_66" id="Page_66">[Pg 66]</a></span> +diagrams or structural formulas of these two compounds you will easily +get</p> + +<p> +<span style="margin-left: 2em;">H H H H H H H</span><br /> +<span style="margin-left: 2em;"> | | | | | | |</span><br /> +<span style="margin-left: 1em;">H-C-H H-C-C-C-C-C-C-H</span><br /> +<span style="margin-left: 2em;"> | | | | | | |</span><br /> +<span style="margin-left: 2em;">H H H H H H H</span><br /> +<span style="margin-left: 1em;">methane hexane</span><br /> +</p> + +<p>Each carbon atom, you see, has its four hands outstretched and duly +grasped by one-handed hydrogen atoms or by neighboring carbon atoms in +the chain. We can have such chains as long as you please, thirty or more +in a chain; they are all contained in kerosene and paraffin.</p> + +<p>So far the chemist found it east to construct diagrams that would +satisfy his sense of the fitness of things, but when he found that +benzene had the compostion C<sub>6</sub>H<sub>6</sub> he was puzzled. If you try to draw +the picture of C<sub>6</sub>H<sub>6</sub> you will get something like this:</p> + +<p> +<span style="margin-left: 1.5em;"> | | | | | |</span><br /> +<span style="margin-left: 1em;">-C-C-C-C-C-C-</span><br /> +<span style="margin-left: 1.5em;"> | | | | | |</span><br /> +<span style="margin-left: 1.5em;">H H H H H H</span><br /> +</p> + +<p>which is an absurdity because more than half of the carbon hands are +waving wildly around asking to be held by something. Benzene, +C<sub>6</sub>H<sub>6</sub>, evidently is like hexane, C<sub>6</sub>H<sub>14</sub>, in having a chain of +six carbon atoms, but it has dropped its H's like an Englishman. Eight +of the H's are missing.</p> + +<p>Now one of the men who was worried over this benzene puzzle was the +German chemist, Kekulé. One evening after working over the problem all +day he was sitting by the fire trying to rest, but he could not <span class='pagenum'><a name="Page_67" id="Page_67">[Pg 67]</a></span>throw +it off his mind. The carbon and the hydrogen atoms danced like imps on +the carpet and as he watched them through his half-closed eyes he +suddenly saw that the chain of six carbon atoms had joined at the ends +and formed a ring while the six hydrogen atoms were holding on to the +outside hands, in this fashion:</p> + +<p> +<span style="margin-left: 2.5em;">H</span><br /> +<span style="margin-left: 2.5em;"> |</span><br /> +<span style="margin-left: 2.5em;">C</span><br /> +<span style="margin-left: 2.5em;">/ \\</span><br /> +<span style="margin-left: 1em;">H-C C-H</span><br /> +<span style="margin-left: 2em;">|| |</span><br /> +<span style="margin-left: 1em;">H-C C-H</span><br /> +<span style="margin-left: 2.5em;">\ //</span><br /> +<span style="margin-left: 2.5em;">C</span><br /> +<span style="margin-left: 2.5em;"> |</span><br /> +<span style="margin-left: 2.5em;">H</span><br /> +</p> + +<p>Professor Kekulé saw at once that the demons of his subconscious self +had furnished him with a clue to the labyrinth, and so it proved. We +need not suppose that the benzene molecule if we could see it would look +anything like this diagram of it, but the theory works and that is all +the scientist asks of any theory. By its use thousands of new compounds +have been constructed which have proved of inestimable value to man. The +modern chemist is not a discoverer, he is an inventor. He sits down at +his desk and draws a "Kekulé ring" or rather hexagon. Then he rubs out +an H and hooks a nitro group (NO<sub>2</sub>) on to the carbon in place of it; +next he rubs out the O<sub>2</sub> of the nitro group and puts in H<sub>2</sub>; then he +hitches on such other elements, or carbon chains and rings as he likes. +He works like an architect designing a house and when he gets a picture +of the proposed compounds to suit him he goes into the laboratory to +make it. First he takes down the bottle <span class='pagenum'><a name="Page_68" id="Page_68">[Pg 68]</a></span>of benzene and boils up some of +this with nitric acid and sulfuric acid. This he puts in the nitro group +and makes nitro-benzene, C<sub>6</sub>H<sub>5</sub>NO<sub>2</sub>. He treats this with hydrogen, +which displaces the oxygen and gives C<sub>6</sub>H<sub>5</sub>NH<sub>2</sub> or aniline, which +is the basis of so many of these compounds that they are all commonly +called "the aniline dyes." But aniline itself is not a dye. It is a +colorless or brownish oil.</p> + +<p>It is not necessary to follow our chemist any farther now that we have +seen how he works, but before we pass on we will just look at one of his +products, not one of the most complicated but still complicated enough.</p> + +<div class="figleft" style="width: 189px;"> +<img src="images/coaltar.jpg" width="189" height="500" alt="A molecule of a coal-tar dye" title="" /> +<span class="caption">A molecule of a coal-tar dye</span> +</div> + +<p><span class='pagenum'><a name="Page_69" id="Page_69">[Pg 69]</a></span>The name of this is sodium +ditolyl-disazo-beta-naphthylamine-6-sulfonic-beta-naphthylamine-3.6-disulfonate.</p> + +<p>These chemical names of organic compounds are discouraging to the +beginner and amusing to the layman, but that is because neither of them +realizes that they are not really words but formulas. They are +hyphenated because they come from Germany. The name given above is no +more of a mouthful than "a-square-plus-two-a-b-plus-b-square" or "Third +Assistant Secretary of War to the President of the United States of +America." The trade name of this dye is Brilliant Congo, but while that +is handier to say it does not mean anything. Nobody but an expert in +dyes would know what it was, while from the formula name any chemist +familiar with such compounds could draw its picture, tell how it would +behave and what it was made from, or even make it. The old alchemist was +a secretive and pretentious person and used to invent queer names for +the purpose of mystifying and awing the ignorant. But the chemist in +dropping the al- has dropped the idea of secrecy and his names, though +equally appalling to the layman, are designed to reveal and not to +conceal.</p> + +<p>From this brief explanation the reader who has not studied chemistry +will, I think, be able to get some idea of how these very intricate +compounds are built up step by step. A completed house is hard to +understand, but when we see the mason laying one brick on top of another +it does not seem so difficult, although if we tried to do it we should +not find it so easy as we think. Anyhow, let me give you a hint. If you +want to make a <span class='pagenum'><a name="Page_70" id="Page_70">[Pg 70]</a></span>good impression on a chemist don't tell him that he +seems to you a sort of magician, master of a black art, and all that +nonsense. The chemist has been trying for three hundred years to live +down the reputation of being inspired of the devil and it makes him mad +to have his past thrown up at him in this fashion. If his tactless +admirers would stop saying "it is all a mystery <span class='pagenum'><a name="Page_71" id="Page_71">[Pg 71]</a></span>and a miracle to me, +and I cannot understand it" and pay attention to what he is telling them +they would understand it and would find that it is no more of a mystery +or a miracle than anything else. You can make an electrician mad in the +same way by interrupting his explanation of a dynamo by asking: "But you +cannot tell me what electricity really is." The electrician does not +care a rap what electricity "really is"—if there really is any meaning +to that phrase. All he wants to know is what he can do with it.</p> + +<div class="figcenter" style="width: 475px;"> +<img src="images/image098.jpg" width="475" height="600" alt="COMPARISON OF COAL AND ITS DISTILLATION PRODUCTS" title="" /> +<span class="caption">COMPARISON OF COAL AND ITS DISTILLATION PRODUCTS</span> +</div> + +<div class="blockquot"> +<p><b>From Hesse's "The Industry of the Coal Tar Dyes," <i>Journal of Industrial and +Engineering Chemistry</i>, December, 1914</b></p> +</div> + +<p>The tar obtained from the gas plant or the coke plant has now to be +redistilled, giving off the ten "crudes" already mentioned and leaving +in the still sixty-five per cent. of pitch, which may be used for +roofing, paving and the like. The ten primary products or crudes are +then converted into secondary products or "intermediates" by processes +like that for the conversion of benzene into aniline. There are some +three hundred of these intermediates in use and from them are built up +more than three times as many dyes. The year before the war the American +custom house listed 5674 distinct brands of synthetic dyes imported, +chiefly from Germany, but some of these were trade names for the same +product made by different firms or represented by different degrees of +purity or form of preparation. Although the number of possible products +is unlimited and over five thousand dyes are known, yet only about nine +hundred are in use. We can summarize the situation so:</p> + +<p> +<span style="margin-left: 1em;">Coal-tar → 10 crudes → 300 intermediates → 900 dyes → 5000 brands.</span><br /> +</p> + +<p>Or, to borrow the neat simile used by Dr. Bernhard C.<span class='pagenum'><a name="Page_72" id="Page_72">[Pg 72]</a></span> Hesse, it is like +cloth-making where "ten fibers make 300 yarns which are woven into 900 +patterns."</p> + +<p>The advantage of the artificial dyestuffs over those found in nature +lies in their variety and adaptability. Practically any desired tint or +shade can be made for any particular fabric. If my lady wants a new kind +of green for her stockings or her hair she can have it. Candies and +jellies and drinks can be made more attractive and therefore more +appetizing by varied colors. Easter eggs and Easter bonnets take on new +and brighter hues.</p> + +<p>More and more the chemist is becoming the architect of his own fortunes. +He does not make discoveries by picking up a beaker and pouring into it +a little from each bottle on the shelf to see what happens. He generally +knows what he is after, and he generally gets it, although he is still +often baffled and occasionally happens on something quite unexpected and +perhaps more valuable than what he was looking for. Columbus was looking +for India when he ran into an obstacle that proved to be America. +William Henry Perkin was looking for quinine when he blundered into that +rich and undiscovered country, the aniline dyes. William Henry was a +queer boy. He had rather listen to a chemistry lecture than eat. When he +was attending the City of London School at the age of thirteen there was +an extra course of lectures on chemistry given at the noon recess, so he +skipped his lunch to take them in. Hearing that a German chemist named +Hofmann had opened a laboratory in the Royal College of London he headed +for that. Hofmann obviously had no fear of forcing the young intellect +prematurely. He <span class='pagenum'><a name="Page_73" id="Page_73">[Pg 73]</a></span>perhaps had never heard that "the tender petals of the +adolescent mind must be allowed to open slowly." He admitted young +Perkin at the age of fifteen and started him on research at the end of +his second year. An American student nowadays thinks he is lucky if he +gets started on his research five years older than Perkin. Now if +Hofmann had studied pedagogical psychology he would have been informed +that nothing chills the ardor of the adolescent mind like being set at +tasks too great for its powers. If he had heard this and believed it, he +would not have allowed Perkin to spend two years in fruitless endeavors +to isolate phenanthrene from coal tar and to prepare artificial +quinine—and in that case Perkin would never have discovered the aniline +dyes. But Perkin, so far from being discouraged, set up a private +laboratory so he could work over-time. While working here during the +Easter vacation of 1856—the date is as well worth remembering as +1066—he was oxidizing some aniline oil when he got what chemists most +detest, a black, tarry mass instead of nice, clean crystals. When he +went to wash this out with alcohol he was surprised to find that it gave +a beautiful purple solution. This was "mauve," the first of the aniline +dyes.</p> + +<p>The funny thing about it was that when Perkin tried to repeat the +experiment with purer aniline he could not get his color. It was because +he was working with impure chemicals, with aniline containing a little +toluidine, that he discovered mauve. It was, as I said, a lucky +accident. But it was not accidental that the accident happened to the +young fellow who spent his noonings and vacations at the study of +chemistry. A man <span class='pagenum'><a name="Page_74" id="Page_74">[Pg 74]</a></span>may not find what he is looking for, but he never +finds anything unless he is looking for something.</p> + +<p>Mauve was a product of creative chemistry, for it was a substance that +had never existed before. Perkin's next great triumph, ten years later, +was in rivaling Nature in the manufacture of one of her own choice +products. This is alizarin, the coloring matter contained in the madder +root. It was an ancient and oriental dyestuff, known as "Turkey red" or +by its Arabic name of "alizari." When madder was introduced into France +it became a profitable crop and at one time half a million tons a year +were raised. A couple of French chemists, Robiquet and Colin, extracted +from madder its active principle, alizarin, in 1828, but it was not +until forty years later that it was discovered that alizarin had for its +base one of the coal-tar products, anthracene. Then came a neck-and-neck +race between Perkin and his German rivals to see which could discover a +cheap process for making alizarin from anthracene. The German chemists +beat him to the patent office by one day! Graebe and Liebermann filed +their application for a patent on the sulfuric acid process as No. 1936 +on June 25, 1869. Perkin filed his for the same process as No. 1948 on +June 26. It had required twenty years to determine the constitution of +alizarin, but within six months from its first synthesis the commercial +process was developed and within a few years the sale of artificial +alizarin reached $8,000,000 annually. The madder fields of France were +put to other uses and even the French soldiers became dependent on +made-in-Germany dyes for their red trousers. The British soldiers were +placed in a similar situation as <span class='pagenum'><a name="Page_75" id="Page_75">[Pg 75]</a></span>regards their red coats when after +1878 the azo scarlets put the cochineal bug out of business.</p> + +<p>The modern chemist has robbed royalty of its most distinctive insignia, +Tyrian purple. In ancient times to be "porphyrogene," that is "born to +the purple," was like admission to the Almanach de Gotha at the present +time, for only princes or their wealthy rivals could afford to pay $600 +a pound for crimsoned linen. The precious dye is secreted by a +snail-like shellfish of the eastern coast of the Mediterranean. From a +tiny sac behind the head a drop of thick whitish liquid, smelling like +garlic, can be extracted. If this is spread upon cloth of any kind and +exposed to air and sunlight it turns first green, next blue and then +purple. If the cloth is washed with soap—that is, set by alkali—it +becomes a fast crimson, such as Catholic cardinals still wear as princes +of the church. The Phœnician merchants made fortunes out of their +monopoly, but after the fall of Tyre it became one of "the lost +arts"—and accordingly considered by those whose faces are set toward +the past as much more wonderful than any of the new arts. But in 1909 +Friedlander put an end to the superstition by analyzing Tyrian purple +and finding that it was already known. It was the same as a dye that had +been prepared five years before by Sachs but had not come into +commercial use because of its inferiority to others in the market. It +required 12,000 of the mollusks to supply the little material needed for +analysis, but once the chemist had identified it he did not need to +bother the Murex further, for he could make it by the ton if he had +wanted to. The coloring principle turned out to be a di-brom indigo, +that is the <span class='pagenum'><a name="Page_76" id="Page_76">[Pg 76]</a></span>same as the substance extracted from the Indian plant, but +with the addition of two atoms of bromine. Why a particular kind of a +shellfish should have got the habit of extracting this rare element from +sea water and stowing it away in this peculiar form is "one of those +things no fellow can find out." But according to the chemist the Murex +mollusk made a mistake in hitching the bromine to the wrong carbon +atoms. He finds as he would word it that the 6:6' di-brom indigo +secreted by the shellfish is not so good as the 5:5' di-brom indigo now +manufactured at a cheap rate and in unlimited quantity. But we must not +expect too much of a mollusk's mind. In their cheapness lies the offense +of the aniline dyes in the minds of some people. Our modern aristocrats +would delight to be entitled "porphyrogeniti" and to wear exclusive +gowns of "purple and scarlet from the isles of Elishah" as was done in +Ezekiel's time, but when any shopgirl or sailor can wear the royal color +it spoils its beauty in their eyes. Applied science accomplishes a real +democracy such as legislation has ever failed to establish.</p> + +<p>Any kind of dye found in nature can be made in the laboratory whenever +its composition is understood and usually it can be made cheaper and +purer than it can be extracted from the plant. But to work out a +profitable process for making it synthetically is sometimes a task +requiring high skill, persistent labor and heavy expenditure. One of the +latest and most striking of these achievements of synthetic chemistry is +the manufacture of indigo.</p> + +<p>Indigo is one of the oldest and fastest of the dyestuffs. To see that it +is both ancient and lasting look <span class='pagenum'><a name="Page_77" id="Page_77">[Pg 77]</a></span>at the unfaded blue cloths that enwrap +an Egyptian mummy. When Caesar conquered our British ancestors he found +them tattooed with woad, the native indigo. But the chief source of +indigo was, as its name implies, India. In 1897 nearly a million acres +in India were growing the indigo plant and the annual value of the crop +was $20,000,000. Then the fall began and by 1914 India was producing +only $300,000 worth! What had happened to destroy this profitable +industry? Some blight or insect? No, it was simply that the Badische +Anilin-und-Soda Fabrik had worked out a practical process for making +artificial indigo.</p> + +<p>That indigo on breaking up gave off aniline was discovered as early as +1840. In fact that was how aniline got its name, for when Fritzsche +distilled indigo with caustic soda he called the colorless distillate +"aniline," from the Arabic name for indigo, "anil" or "al-nil," that is, +"the blue-stuff." But how to reverse the process and get indigo from +aniline puzzled chemists for more than forty years until finally it was +solved by Adolf von Baeyer of Munich, who died in 1917 at the age of +eighty-four. He worked on the problem of the constitution of indigo for +fifteen years and discovered several ways of making it. It is possible +to start from benzene, toluene or naphthalene. The first process was the +easiest, but if you will refer to the products of the distillation of +tar you will find that the amount of toluene produced is less than the +naphthalene, which is hard to dispose of. That is, if a dye factory had +worked out a process for making indigo from toluene it would not be +practicable because there was not enough toluene produced to supply the +demand for <span class='pagenum'><a name="Page_78" id="Page_78">[Pg 78]</a></span>indigo. So the more complicated napthalene process was +chosen in preference to the others in order to utilize this by-product.</p> + +<p>The Badische Anilin-und-Soda Fabrik spent $5,000,000 and seventeen years +in chemical research before they could make indigo, but they gained a +monopoly (or, to be exact, ninety-six per cent.) of the world's +production. A hundred years ago indigo cost as much as $4 a pound. In +1914 we were paying fifteen cents a pound for it. Even the pauper labor +of India could not compete with the German chemists at that price. At +the beginning of the present century Germany was paying more than +$3,000,000 a year for indigo. Fourteen years later Germany was <i>selling</i> +indigo to the amount of $12,600,000. Besides its cheapness, artificial +indigo is preferable because it is of uniform quality and greater +purity. Vegetable indigo contains from forty to eighty per cent. of +impurities, among them various other tinctorial substances. Artificial +indigo is made pure and of any desired strength, so the dyers can depend +on it.</p> + +<p>The value of the aniline colors lies in their infinite variety. Some are +fast, some will fade, some will stand wear and weather as long as the +fabric, some will wash out on the spot. Dyes can be made that will +attach themselves to wool, to silk or to cotton, and give it any shade +of any color. The period of discovery by accident has long gone by. The +chemist nowadays decides first just what kind of a dye he wants, and +then goes to work systematically to make it. He begins by drawing a +diagram of the molecule, double-linking nitrogen or carbon and oxygen +atoms to give the required <span class='pagenum'><a name="Page_79" id="Page_79">[Pg 79]</a></span>intensity, putting in acid or basic radicals +to fasten it to the fiber, shifting the color back and forth along the +spectrum at will by introducing methyl groups, until he gets it just to +his liking.</p> + +<p>Art can go ahead of nature in the dyestuff business. Before man found +that he could make all the dyes he wanted from the tar he had been +burning up at home he searched the wide world over to find colors by +which he could make himself—or his wife—garments as beautiful as those +that arrayed the flower, the bird and the butterfly. He sent divers down +into the Mediterranean to rob the murex of his purple. He sent ships to +the new world to get Brazil wood and to the oldest world for indigo. He +robbed the lady cochineal of her scarlet coat. Why these peculiar +substances were formed only by these particular plants, mussels and +insects it is hard to understand. I don't know that Mrs. Cacti Coccus +derived any benefit from her scarlet uniform when khaki would be safer, +and I can't imagine that to a shellfish it was of advantage to turn red +as it rots or to an indigo plant that its leaves in decomposing should +turn blue. But anyhow, it was man that took advantage of them until he +learned how to make his own dyestuffs.</p> + +<p>Our independent ancestors got along so far as possible with what grew in +the neighborhood. Sweetapple bark gave a fine saffron yellow. Ribbons +were given the hue of the rose by poke berry juice. The Confederates in +their butternut-colored uniform were almost as invisible as if in khaki +or <i>feldgrau</i>. Madder was cultivated in the kitchen garden. Only logwood +from Jamaica and indigo from India had to be imported.<span class='pagenum'><a name="Page_80" id="Page_80">[Pg 80]</a></span> That we are not +so independent today is our own fault, for we waste enough coal tar to +supply ourselves and other countries with all the new dyes needed. It is +essentially a question of economy and organization. We have forgotten +how to economize, but we have learned how to organize.</p> + +<p>The British Government gave the discoverer of mauve a title, but it did +not give him any support in his endeavors to develop the industry, +although England led the world in textiles and needed more dyes than any +other country. So in 1874 Sir William Perkin relinquished the attempt to +manufacture the dyes he had discovered because, as he said, Oxford and +Cambridge refused to educate chemists or to carry on research. Their +students, trained in the classics for the profession of being a +gentleman, showed a decided repugnance to the laboratory on account of +its bad smells. So when Hofmann went home he virtually took the infant +industry along with him to Germany, where Ph.D.'s were cheap and +plentiful and not afraid of bad smells. There the business throve +amazingly, and by 1914 the Germans were manufacturing more than +three-fourths of all the coal-tar products of the world and supplying +material for most of the rest. The British cursed the universities for +thus imperiling the nation through their narrowness and neglect; but +this accusation, though natural, was not altogether fair, for at least +half the blame should go to the British dyer, who did not care where his +colors came from, so long as they were cheap. When finally the +universities did turn over a new leaf and began to educate chemists, the +manufacturers would not employ them. Before the <span class='pagenum'><a name="Page_81" id="Page_81">[Pg 81]</a></span>war six English +factories producing dyestuffs employed only 35 chemists altogether, +while one German color works, the Höchster Farbwerke, employed 307 +expert chemists and 74 technologists.</p> + +<p>This firm united with the six other leading dye companies of Germany on +January 1, 1916, to form a trust to last for fifty years. During this +time they will maintain uniform prices and uniform wage scales and hours +of labor, and exchange patents and secrets. They will divide the foreign +business <i>pro rata</i> and share the profits. The German chemical works +made big profits during the war, mostly from munitions and medicines, +and will be, through this new combination, in a stronger position than +ever to push the export trade.</p> + +<p>As a consequence of letting the dye business get away from her, England +found herself in a fix when war broke out. She did not have dyes for her +uniforms and flags, and she did not have drugs for her wounded. She +could not take advantage of the blockade to capture the German trade in +Asia and South America, because she could not color her textiles. A blue +cotton dyestuff that sold before the war at sixty cents a pound, brought +$34 a pound. A bright pink rhodamine formerly quoted at a dollar a pound +jumped to $48. When one keg of dye ordinarily worth $15 was put up at +forced auction sale in 1915 it was knocked down at $1500. The +Highlanders could not get the colors for their kilts until some German +dyes were smuggled into England. The textile industries of Great +Britain, that brought in a billion dollars a year and employed one and a +half million workers, were crippled for lack of dyes. The demand for +high explosives from the front could not be <span class='pagenum'><a name="Page_82" id="Page_82">[Pg 82]</a></span>met because these also are +largely coal-tar products. Picric acid is both a dye and an explosive. +It is made from carbolic acid and the famous trinitrotoluene is made +from toluene, both of which you will find in the list of the ten +fundamental "crudes."</p> + +<p>Both Great Britain and the United States realized the danger of allowing +Germany to recover her former monopoly, and both have shown a readiness +to cast overboard their traditional policies to meet this emergency. The +British Government has discovered that a country without a tariff is a +land without walls. The American Government has discovered that an +industry is not benefited by being cut up into small pieces. Both +governments are now doing all they can to build up big concerns and to +provide them with protection. The British Government assisted in the +formation of a national company for the manufacture of synthetic dyes by +taking one-sixth of the stock and providing $500,000 for a research +laboratory. But this effort is now reported to be "a great failure" +because the Government put it in charge of the politicians instead of +the chemists.</p> + +<p>The United States, like England, had become dependent upon Germany for +its dyestuffs. We imported nine-tenths of what we used and most of those +that were produced here were made from imported intermediates. When the +war broke out there were only seven firms and 528 persons employed in +the manufacture of dyes in the United States. One of these, the +Schoelkopf Aniline and Chemical Works, of Buffalo, deserves mention, for +it had stuck it out ever since 1879, and in 1914 was making 106 dyes. In +June, 1917, this firm, <span class='pagenum'><a name="Page_83" id="Page_83">[Pg 83]</a></span>with the encouragement of the Government Bureau +of Foreign and Domestic Commerce, joined with some of the other American +producers to form a trade combination, the National Aniline and Chemical +Company. The Du Pont Company also entered the field on an extensive +scale and soon there were 118 concerns engaged in it with great profit. +During the war $200,000,000 was invested in the domestic dyestuff +industry. To protect this industry Congress put on a specific duty of +five cents a pound and an ad valorem duty of 30 per cent. on imported +dyestuffs; but if, after five years, American manufacturers are not +producing 60 per cent. in value of the domestic consumption, the +protection is to be removed. For some reason, not clearly understood and +therefore hotly discussed, Congress at the last moment struck off the +specific duty from two of the most important of the dyestuffs, indigo +and alizarin, as well as from all medicinals and flavors.</p> + +<p>The manufacture of dyes is not a big business, but it is a strategic +business. Heligoland is not a big island, but England would have been +glad to buy it back during the war at a high price per square yard. +American industries employing over two million men and women and +producing over three billion dollars' worth of products a year are +dependent upon dyes. Chief of these is of course textiles, using more +than half the dyes; next come leather, paper, paint and ink. We have +been importing more than $12,000,000 worth of coal-tar products a year, +but the cottonseed oil we exported in 1912 would alone suffice to pay +that bill twice over. But although the manufacture of dyes cannot be +called a big business, in comparison with some others, it is a paying +<span class='pagenum'><a name="Page_84" id="Page_84">[Pg 84]</a></span>business when well managed. The German concerns paid on an average 22 +per cent. dividends on their capital and sometimes as high as 50 per +cent. Most of the standard dyes have been so long in use that the +patents are off and the processes are well enough known. We have the +coal tar and we have the chemists, so there seems no good reason why we +should not make our own dyes, at least enough of them so we will not be +caught napping as we were in 1914. It was decidedly humiliating for our +Government to have to beg Germany to sell us enough colors to print our +stamps and greenbacks and then have to beg Great Britain for permission +to bring them over by Dutch ships.</p> + +<p>The raw material for the production of coal-tar products we have in +abundance if we will only take the trouble to save it. In 1914 the crude +light oil collected from the coke-ovens would have produced only about +4,500,000 gallons of benzol and 1,500,000 gallons of toluol, but in 1917 +this output was raised to 40,200,000 gallons of benzol and 10,200,000 of +toluol. The toluol was used mostly in the manufacture of trinitrotoluol +for use in Europe. When the war broke out in 1914 it shut off our supply +of phenol (carbolic acid) for which we were dependent upon foreign +sources. This threatened not only to afflict us with headaches by +depriving us of aspirin but also to removed the consolation of music, +for phenol is used in making phonographic records. Mr. Edison with his +accustomed energy put up a factory within a few weeks for the +manufacture of synthetic phenol. When we entered the war the need for +phenol became yet more imperative, for it was <span class='pagenum'><a name="Page_85" id="Page_85">[Pg 85]</a></span>needed to make picric +acid for filling bombs. This demand was met, and in 1917 there were +fifteen new plants turning out 64,146,499 pounds of phenol valued at +$23,719,805.</p> + +<p>Some of the coal-tar products, as we see, serve many purposes. For +instance, picric acid appears in three places in this book. It is a high +explosive. It is a powerful and permanent yellow dye as any one who has +touched it knows. Thirdly it is used as an antiseptic to cover burned +skin. Other coal-tar dyes are used for the same purpose, "malachite +green," "brilliant green," "crystal violet," "ethyl violet" and +"Victoria blue," so a patient in a military hospital is decorated like +an Easter egg. During the last five years surgeons have unfortunately +had unprecedented opportunities for the study of wounds and fortunately +they have been unprecedentedly successful in finding improved methods of +treating them. In former wars a serious wound meant usually death or +amputation. Now nearly ninety per cent. of the wounded are able to +continue in the service. The reason for this improvement is that +medicines are now being made to order instead of being gathered "from +China to Peru." The old herb doctor picked up any strange plant that he +could find and tried it on any sick man that would let him. This +empirical method, though hard on the patients, resulted in the course of +five thousand years in the discovery of a number of useful remedies. But +the modern medicine man when he knows the cause of the disease is +usually able to devise ways of counteracting it directly. For instance, +he knows, thanks to Pasteur and Metchnikoff, that the cause of wound +infection is <span class='pagenum'><a name="Page_86" id="Page_86">[Pg 86]</a></span>the bacterial enemies of man which swarm by the million +into any breach in his protective armor, the skin. Now when a breach is +made in a line of intrenchments the defenders rush troops to the +threatened spot for two purposes, constructive and destructive, +engineers and warriors, the former to build up the rampart with +sandbags, the latter to kill the enemy. So when the human body is +invaded the blood brings to the breach two kinds of defenders. One is +the serum which neutralizes the bacterial poison and by coagulating +forms a new skin or scab over the exposed flesh. The other is the +phagocytes or white corpuscles, the free lances of our corporeal +militia, which attack and kill the invading bacteria. The aim of the +physician then is to aid these defenders as much as possible without +interfering with them. Therefore the antiseptic he is seeking is one +that will assist the serum in protecting and repairing the broken +tissues and will kill the hostile bacteria without killing the friendly +phagocytes. Carbolic acid, the most familiar of the coal-tar +antiseptics, will destroy the bacteria when it is diluted with 250 parts +of water, but unfortunately it puts a stop to the fighting activities of +the phagocytes when it is only half that strength, or one to 500, so it +cannot destroy the infection without hindering the healing.</p> + +<p>In this search for substances that would attack a specific disease germ +one of the leading investigators was Prof. Paul Ehrlich, a German +physician of the Hebrew race. He found that the aniline dyes were useful +for staining slides under the microscope, for they would pick out +particular cells and leave others uncolored and from this starting point +he worked out <span class='pagenum'><a name="Page_87" id="Page_87">[Pg 87]</a></span>organic and metallic compounds which would destroy the +bacteria and parasites that cause some of the most dreadful of diseases. +A year after the war broke out Professor Ehrlich died while working in +his laboratory on how to heal with coal-tar compounds the wounds +inflicted by explosives from the same source.</p> + +<p>One of the most valuable of the aniline antiseptics employed by Ehrlich +is flavine or, if the reader prefers to call it by its full name, +diaminomethylacridinium chloride. Flavine, as its name implies, is a +yellow dye and will kill the germs causing ordinary abscesses when in +solution as dilute as one part of the dye to 200,000 parts of water, but +it does not interfere with the bactericidal action of the white blood +corpuscles unless the solution is 400 times as strong as this, that is +one part in 500. Unlike carbolic acid and other antiseptics it is said +to stimulate the serum instead of impairing its activity. Another +antiseptic of the coal-tar family which has recently been brought into +use by Dr. Dakin of the Rockefeller Institute is that called by European +physicians chloramine-T and by American physicians chlorazene and by +chemists para-toluene-sodium-sulfo-chloramide.</p> + +<p>This may serve to illustrate how a chemist is able to make such remedies +as the doctor needs, instead of depending upon the accidental +by-products of plants. On an earlier page I explained how by starting +with the simplest of ring-compounds, the benzene of coal tar, we could +get aniline. Suppose we go a step further and boil the aniline oil with +acetic acid, which is the acid of vinegar minus its water. This easy +process gives us acetanilid, which when introduced into the <span class='pagenum'><a name="Page_88" id="Page_88">[Pg 88]</a></span>market some +years ago under the name of "antifebrin" made a fortune for its makers.</p> + +<p>The making of medicines from coal tar began in 1874 when Kolbe made +salicylic acid from carbolic acid. Salicylic acid is a rheumatism remedy +and had previously been extracted from willow bark. If now we treat +salicylic acid with concentrated acetic acid we get "aspirin." From +aniline again are made "phenacetin," "antipyrin" and a lot of other +drugs that have become altogether too popular as headache remedies—say +rather "headache relievers."</p> + +<p>Another class of synthetics equally useful and likewise abused, are the +soporifics, such as "sulphonal," "veronal" and "medinal." When it is not +desired to put the patient to sleep but merely to render insensible a +particular place, as when a tooth is to be pulled, cocain may be used. +This, like alcohol and morphine, has proved a curse as well as a +blessing and its sale has had to be restricted because of the many +victims to the habit of using this drug. Cocain is obtained from the +leaves of the South American coca tree, but can be made artificially +from coal-tar products. The laboratory is superior to the forest because +other forms of local anesthetics, such as eucain and novocain, can be +made that are better than the natural alkaloid because more effective +and less poisonous.</p> + +<p>I must not forget to mention another lot of coal-tar derivatives in +which some of my readers will take a personal interest. That is the +photographic developers. I am old enough to remember when we used to +develop our plates in ferrous sulfate solution and you never saw nicer +negatives than we got with it. But <span class='pagenum'><a name="Page_89" id="Page_89">[Pg 89]</a></span>when pyrogallic acid came in we +switched over to that even though it did stain our fingers and sometimes +our plates. Later came a swarm of new organic reducing agents under +various fancy names, such as metol, hydro (short for hydro-quinone) and +eikongen ("the image-maker"). Every fellow fixed up his own formula and +called his fellow-members of the camera club fools for not adopting it +though he secretly hoped they would not.</p> + +<p>Under the double stimulus of patriotism and high prices the American +drug and dyestuff industry developed rapidly. In 1917 about as many +pounds of dyes were manufactured in America as were imported in 1913 and +our <i>exports</i> of American-made dyes exceeded in value our <i>imports</i> +before the war. In 1914 the output of American dyes was valued at +$2,500,000. In 1917 it amounted to over $57,000,000. This does not mean +that the problem was solved, for the home products were not equal in +variety and sometimes not in quality to those made in Germany. Many +valuable dyes were lacking and the cost was of course much higher. +Whether the American industry can compete with the foreign in an open +market and on equal terms is impossible to say because such conditions +did not prevail before the war and they are not going to prevail in the +future. Formerly the large German cartels through their agents and +branches in this country kept the business in their own hands and now +the American manufacturers are determined to maintain the independence +they have acquired. They will not depend hereafter upon the tariff to +cut off competition but have adopted more effective measures. The 4500 +German chemical <span class='pagenum'><a name="Page_90" id="Page_90">[Pg 90]</a></span>patents that had been seized by the Alien Property +Custodian were sold by him for $250,000 to the Chemical Foundation, an +association of American manufacturers organized "for the Americanization +of such institutions as may be affected thereby, for the exclusion or +elimination of alien interests hostile or detrimental to said industries +and for the advancement of chemical and allied science and industry in +the United States." The Foundation has a large fighting fund so that it +"may be able to commence immediately and prosecute with the utmost vigor +infringement proceedings whenever the first German attempt shall +hereafter be made to import into this country."</p> + +<p>So much mystery has been made of the achievements of German chemists—as +though the Teutonic brain had a special lobe for that faculty, lacking +in other craniums—that I want to quote what Dr. Hesse says about his +first impressions of a German laboratory of industrial research:</p> + +<div class="blockquot"><p>Directly after graduating from the University of Chicago in +1896, I entered the employ of the largest coal-tar dye works in +the world at its plant in Germany and indeed in one of its +research laboratories. This was my first trip outside the +United States and it was, of course, an event of the first +magnitude for me to be in Europe, and, as a chemist, to be in +Germany, in a German coal-tar dye plant, and to cap it all in +its research laboratory—a real <i>sanctum sanctorum</i> for +chemists. In a short time the daily routine wore the novelty +off my experience and I then settled down to calm analysis and +dispassionate appraisal of my surroundings and to compare what +was actually before and around me with my expectations.<span class='pagenum'><a name="Page_91" id="Page_91">[Pg 91]</a></span> I +found that the general laboratory equipment was no better than +what I had been accustomed to; that my colleagues had no better +fundamental training than I had enjoyed nor any better fact—or +manipulative—equipment than I; that those in charge of the +work had no better general intellectual equipment nor any more +native ability than had my instructors; in short, there was +nothing new about it all, nothing that we did not have back +home, nothing—except the specific problems that were engaging +their attention, and the special opportunities of attacking +them. Those problems were of no higher order of complexity than +those I had been accustomed to for years, in fact, most of them +were not very complex from a purely intellectual viewpoint. +There was nothing inherently uncanny, magical or wizardly about +their occupation whatever. It was nothing but plain hard work +and keeping everlastingly at it. Now, what was the actual thing +behind that chemical laboratory that we did not have at home? +It was money, willing to back such activity, convinced that in +the final outcome, a profit would be made; money, willing to +take university graduates expecting from them no special +knowledge other than a good and thorough grounding in +scientific research and provide them with opportunity to become +specialists suited to the factory's needs.</p></div> + +<p>It is evidently not impossible to make the United States self-sufficient +in the matter of coal-tar products. We've got the tar; we've got the +men; we've got the money, too. Whether such a policy would pay us in the +long run or whether it is necessary as a measure of military or +commercial self-defense is another question that cannot here be decided. +But whatever share we may have in it the coal-tar industry has increased +the economy of civilization and added to the wealth of the <span class='pagenum'><a name="Page_92" id="Page_92">[Pg 92]</a></span>world by +showing how a waste by-product could be utilized for making new dyes and +valuable medicines, a better use for tar than as fuel for political +bonfires and as clothing for the nakedness of social outcasts.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_93" id="Page_93">[Pg 93]</a></span></p> +<h2><a name="V" id="V"></a>V</h2> + +<h3>SYNTHETIC PERFUMES AND FLAVORS</h3> + + +<p>The primitive man got his living out of such wild plants and animals as +he could find. Next he, or more likely his wife, began to cultivate the +plants and tame the animals so as to insure a constant supply. This was +the first step toward civilization, for when men had to settle down in a +community (<i>civitas</i>) they had to ameliorate their manners and make laws +protecting land and property. In this settled and orderly life the +plants and animals improved as well as man and returned a hundredfold +for the pains that their master had taken in their training. But still +man was dependent upon the chance bounties of nature. He could select, +but he could not invent. He could cultivate, but he could not create. If +he wanted sugar he had to send to the West Indies. If he wanted spices +he had to send to the East Indies. If he wanted indigo he had to send to +India. If he wanted a febrifuge he had to send to Peru. If he wanted a +fertilizer he had to send to Chile. If he wanted rubber he had to send +to the Congo. If he wanted rubies he had to send to Mandalay. If he +wanted otto of roses he had to send to Turkey. Man was not yet master of +his environment.</p> + +<p>This period of cultivation, the second stage of civilization, began +before the dawn of history and lasted <span class='pagenum'><a name="Page_94" id="Page_94">[Pg 94]</a></span>until recent times. We might +almost say up to the twentieth century, for it was not until the +fundamental laws of heredity were discovered that man could originate +new species of plants and animals according to a predetermined plan by +combining such characteristics as he desired to perpetuate. And it was +not until the fundamental laws of chemistry were discovered that man +could originate new compounds more suitable to his purpose than any to +be found in nature. Since the progress of mankind is continuous it is +impossible to draw a date line, unless a very jagged one, along the +frontier of human culture, but it is evident that we are just entering +upon the third era of evolution in which man will make what he needs +instead of trying to find it somewhere. The new epoch has hardly dawned, +yet already a man may stay at home in New York or London and make his +own rubber and rubies, his own indigo and otto of roses. More than this, +he can make gems and colors and perfumes that never existed since time +began. The man of science has signed a declaration of independence of +the lower world and we are now in the midst of the revolution.</p> + +<p>Our eyes are dazzled by the dawn of the new era. We know what the hunter +and the horticulturist have already done for man, but we cannot imagine +what the chemist can do. If we look ahead through the eyes of one of the +greatest of French chemists, Berthelot, this is what we shall see:</p> + +<div class="blockquot"><p>The problem of food is a chemical problem. Whenever energy can +be obtained economically we can begin to make all kinds of +aliment, with carbon borrowed from carbonic acid, hydrogen +taken from the water and oxygen and nitrogen <span class='pagenum'><a name="Page_95" id="Page_95">[Pg 95]</a></span>drawn from the +air.... The day will come when each person will carry for his +nourishment his little nitrogenous tablet, his pat of fatty +matter, his package of starch or sugar, his vial of aromatic +spices suited to his personal taste; all manufactured +economically and in unlimited quantities; all independent of +irregular seasons, drought and rain, of the heat that withers +the plant and of the frost that blights the fruit; all free +from pathogenic microbes, the origin of epidemics and the +enemies of human life. On that day chemistry will have +accomplished a world-wide revolution that cannot be estimated. +There will no longer be hills covered with vineyards and fields +filled with cattle. Man will gain in gentleness and morality +because he will cease to live by the carnage and destruction of +living creatures.... The earth will be covered with grass, +flowers and woods and in it the human race will dwell in the +abundance and joy of the legendary age of gold—provided that a +spiritual chemistry has been discovered that changes the nature +of man as profoundly as our chemistry transforms material +nature.</p></div> + +<p>But this is looking so far into the future that we can trust no man's +eyesight, not even Berthelot's. There is apparently no impossibility +about the manufacture of synthetic food, but at present there is no +apparent probability of it. There is no likelihood that the laboratory +will ever rival the wheat field. The cornstalk will always be able to +work cheaper than the chemist in the manufacture of starch. But in rarer +and choicer products of nature the chemist has proved his ability to +compete and even to excel.</p> + +<p>What have been from the dawn of history to the rise of synthetic +chemistry the most costly products of nature? What could tempt a +merchant to brave the perils of a caravan journey over the deserts of +Asia <span class='pagenum'><a name="Page_96" id="Page_96">[Pg 96]</a></span>beset with Arab robbers? What induced the Portuguese and Spanish +mariners to risk their frail barks on perilous waters of the Cape of +Good Hope or the Horn? The chief prizes were perfumes, spices, drugs and +gems. And why these rather than what now constitutes the bulk of oversea +and overland commerce? Because they were precious, portable and +imperishable. If the merchant got back safe after a year or two with a +little flask of otto of roses, a package of camphor and a few pearls +concealed in his garments his fortune was made. If a single ship of the +argosy sent out from Lisbon came back with a load of sandalwood, indigo +or nutmeg it was regarded as a successful venture. You know from reading +the Bible, or if not that, from your reading of Arabian Nights, that a +few grains of frankincense or a few drops of perfumed oil were regarded +as gifts worthy the acceptance of a king or a god. These products of the +Orient were equally in demand by the toilet and the temple. The +unctorium was an adjunct of the Roman bathroom. Kings had to be greased +and fumigated before they were thought fit to sit upon a throne. There +was a theory, not yet altogether extinct, that medicines brought from a +distance were most efficacious, especially if, besides being expensive, +they tasted bad like myrrh or smelled bad like asafetida. And if these +failed to save the princely patient he was embalmed in aromatics or, as +we now call them, antiseptics of the benzene series.</p> + +<p>Today, as always, men are willing to pay high for the titillation of the +senses of smell and taste. The African savage will trade off an ivory +tusk for a piece of soap reeking with synthetic musk. The clubman <span class='pagenum'><a name="Page_97" id="Page_97">[Pg 97]</a></span>will +pay $10 for a bottle of wine which consists mostly of water with about +ten per cent. of alcohol, worth a cent or two, but contains an +unweighable amount of the "bouquet" that can only be produced on the +sunny slopes of Champagne or in the valley of the Rhine. But very likely +the reader is quite as extravagant, for when one buys the natural violet +perfumery he is paying at the rate of more than $10,000 a pound for the +odoriferous oil it contains; the rest is mere water and alcohol. But you +would not want the pure undiluted oil if you could get it, for it is +unendurable. A single whiff of it paralyzes your sense of smell for a +time just as a loud noise deafens you.</p> + +<p>Of the five senses, three are physical and two chemical. By touch we +discern pressures and surface textures. By hearing we receive +impressions of certain air waves and by sight of certain ether waves. +But smell and taste lead us to the heart of the molecule and enable us +to tell how the atoms are put together. These twin senses stand like +sentries at the portals of the body, where they closely scrutinize +everything that enters. Sounds and sights may be disagreeable, but they +are never fatal. A man can live in a boiler factory or in a cubist art +gallery, but he cannot live in a room containing hydrogen sulfide. Since +it is more important to be warned of danger than guided to delights our +senses are made more sensitive to pain than pleasure. We can detect by +the smell one two-millionth of a milligram of oil of roses or musk, but +we can detect one two-billionth of a milligram of mercaptan, which is +the vilest smelling compound that man has so far invented. If you do not +know how much a milligram <span class='pagenum'><a name="Page_98" id="Page_98">[Pg 98]</a></span>is consider a drop picked up by the point of +a needle and imagine that divided into two billion parts. Also try to +estimate the weight of the odorous particles that guide a dog to the fox +or warn a deer of the presence of man. The unaided nostril can rival the +spectroscope in the detection and analysis of unweighable amounts of +matter.</p> + +<p>What we call flavor or savor is a joint effect of taste and odor in +which the latter predominates. There are only four tastes of importance, +acid, alkaline, bitter and sweet. The acid, or sour taste, is the +perception of hydrogen atoms charged with positive electricity. The +alkaline, or soapy taste, is the perception of hydroxyl radicles charged +with negative electricity. The bitter and sweet tastes and all the odors +depend upon the chemical constitution of the compound, but the laws of +the relation have not yet been worked out. Since these sense organs, the +taste and smell buds, are sunk in the moist mucous membrane they can +only be touched by substances soluble in water, and to reach the sense +of smell they must also be volatile so as to be diffused in the air +inhaled by the nose. The "taste" of food is mostly due to the volatile +odors of it that creep up the back-stairs into the olfactory chamber.</p> + +<p>A chemist given an unknown substance would have to make an elementary +analysis and some tedious tests to determine whether it contained methyl +or ethyl groups, whether it was an aldehyde or an ester, whether the +carbon atoms were singly or doubly linked and whether it was an open +chain or closed. But let him get a whiff of it and he can give instantly +a pretty shrewd guess as to these points. His nose knows.</p> + +<p><span class='pagenum'><a name="Page_99" id="Page_99">[Pg 99]</a></span>Although the chemist does not yet know enough to tell for certain from +looking at the structural formula what sort of odor the compound would +have or whether it would have any, yet we can divide odoriferous +substances into classes according to their constitution. What are +commonly known as "fruity" odors belong mostly to what the chemist calls +the fatty or aliphatic series. For instance, we may have in a ripe fruit +an alcohol (say ethyl or common alcohol) and an acid (say acetic or +vinegar) and a combination of these, the ester or organic salt (in this +case ethyl acetate), which is more odorous than either of its +components. These esters of the fatty acids give the characteristic +savor to many of our favorite fruits, candies and beverages. The pear +flavor, amyl acetate, is made from acetic acid and amyl alcohol—though +amyl alcohol (fusel oil) has a detestable smell. Pineapple is ethyl +butyrate—but the acid part of it (butyric acid) is what gives Limburger +cheese its aroma. These essential oils are easily made in the +laboratory, but cannot be extracted from the fruit for separate use.</p> + +<p>If the carbon chain contains one or more double linkages we get the +"flowery" perfumes. For instance, here is the symbol of geraniol, the +chief ingredient of otto of roses:</p> + +<p> +<span style="margin-left: 1em;">(CH<sub>3</sub>)<sub>2</sub>C = CHCH<sub>2</sub>CH<sub>2</sub>C(CH<sub>3</sub>)<sub>2</sub> = CHCH<sub>2</sub>OH</span><br /> +</p> + +<p>The rose would smell as sweet under another name, but it may be +questioned whether it would stand being called by the name of +dimethyl-2-6-octadiene-2-6-ol-8. Geraniol by oxidation goes into the +aldehyde, citral, which occurs in lemons, oranges and verbena flowers.<span class='pagenum'><a name="Page_100" id="Page_100">[Pg 100]</a></span> +Another compound of this group, linalool, is found in lavender, bergamot +and many flowers.</p> + +<p>Geraniol, as you would see if you drew up its structural formula in the +way I described in the last chapter, contains a chain of six carbon +atoms, that is, the same number as make a benzene ring. Now if we shake +up geraniol and other compounds of this group (the diolefines) with +diluted sulfuric acid the carbon chain hooks up to form a benzene ring, +but with the other carbon atoms stretched across it; rather too +complicated to depict here. These "bridged rings" of the formula +C<sub>5</sub>H<sub>8</sub>, or some multiple of that, constitute the important group of +the terpenes which occur in turpentine and such wild and woodsy things +as sage, lavender, caraway, pine needles and eucalyptus. Going further +in this direction we are led into the realm of the heavy oriental odors, +patchouli, sandalwood, cedar, cubebs, ginger and camphor. Camphor can +now be made directly from turpentine so we may be independent of Formosa +and Borneo.</p> + +<p>When we have a six carbon ring without double linkings (cyclo-aliphatic) +or with one or two such, we get soft and delicate perfumes like the +violet (ionone and irone). But when these pass into the benzene ring +with its three double linkages the odor becomes more powerful and so +characteristic that the name "aromatic compound" has been extended to +the entire class of benzene derivatives, although many of them are +odorless. The essential oils of jasmine, orange blossoms, musk, +heliotrope, tuberose, ylang ylang, etc., consist mostly of this class +and can be made from the common source of aromatic compounds, coal tar.</p> + +<p><span class='pagenum'><a name="Page_101" id="Page_101">[Pg 101]</a></span>The synthetic flavors and perfumes are made in the same way as the dyes +by starting with some coal-tar product or other crude material and +building up the molecule to the desired complexity. For instance, let us +start with phenol, the ill-smelling and poisonous carbolic acid of +disagreeable associations and evil fame. Treat this to soda-water and it +is transformed into salicylic acid, a white odorless powder, used as a +preservative and as a rheumatism remedy. Add to this methyl alcohol +which is obtained by the destructive distillation of wood and is much +more poisonous than ordinary ethyl alcohol. The alcohol and the acid +heated together will unite with the aid of a little sulfuric acid and we +get what the chemist calls methyl salicylate and other people call oil +of wintergreen, the same as is found in wintergreen berries and birch +bark. We have inherited a taste for this from our pioneer ancestors and +we use it extensively to flavor our soft drinks, gum, tooth paste and +candy, but the Europeans have not yet found out how nice it is.</p> + +<p>But, starting with phenol again, let us heat it with caustic alkali and +chloroform. This gives us two new compounds of the same composition, but +differing a little in the order of the atoms. If you refer back to the +diagram of the benzene ring which I gave in the last chapter, you will +see that there are six hydrogen atoms attached to it. Now any or all +these hydrogen atoms may be replaced by other elements or groups and +what the product is depends not only on what the new elements are, but +where they are put. It is like spelling words. The three letters <i>t</i>, +<i>r</i> and <i>a</i> mean very different things according to whether they are put +together <span class='pagenum'><a name="Page_102" id="Page_102">[Pg 102]</a></span>as <i>art</i>, <i>tar</i> or <i>rat</i>. Or, to take a more apposite +illustration, every hostess knows that the success of her dinner depends +upon how she seats her guests around the table. So in the case of +aromatic compounds, a little difference in the seating arrangement +around the benzene ring changes the character. The two derivatives of +phenol, which we are now considering, have two substituting groups. One +is—O-H (called the hydroxyl group). The other is—CHO (called the +aldehyde group). If these are opposite (called the para position) we +have an odorless white solid. If they are side by side (called the ortho +position) we have an oil with the odor of meadowsweet. Treating the +odorless solid with methyl alcohol we get audepine (or anisic aldehyde) +which is the perfume of hawthorn blossoms. But treating the other of the +twin products, the fragrant oil, with dry acetic acid ("Perkin's +reaction") we get cumarin, which is the perfume part of the tonka or +tonquin beans that our forefathers used to carry in their snuff boxes. +One ounce of cumarin is equal to four pounds of tonka beans. It smells +sufficiently like vanilla to be used as a substitute for it in cheap +extracts. In perfumery it is known as "new mown hay."</p> + +<p>You may remember what I said on a former page about the career of +William Henry Perkin, the boy who loved chemistry better than eating, +and how he discovered the coal-tar dyes. Well, it is also to his +ingenious mind that we owe the starting of the coal-tar perfume business +which has had almost as important a development. Perkin made cumarin in +1868, but this, like the dye industry, escaped from English hands and +flew over the North Sea. Before the war<span class='pagenum'><a name="Page_103" id="Page_103">[Pg 103]</a></span> Germany was exporting +$1,500,000 worth of synthetic perfumes a year. Part of these went to +France, where they were mixed and put up in fancy bottles with French +names and sold to Americans at fancy prices.</p> + +<p>The real vanilla flavor, vanillin, was made by Tiemann in 1874. At first +it sold for nearly $800 a pound, but now it may be had for $10. How +extensively it is now used in chocolate, ice cream, soda water, cakes +and the like we all know. It should be noted that cumarin and vanillin, +however they may be made, are not imitations, but identical with the +chief constituent of the tonka and vanilla beans and, of course, are +equally wholesome or harmless. But the nice palate can distinguish a +richer flavor in the natural extracts, for they contain small quantities +of other savory ingredients.</p> + +<p>A true perfume consists of a large number of odoriferous chemical +compounds mixed in such proportions as to produce a single harmonious +effect upon the sense of smell in a fine brand of perfume may be +compounded a dozen or twenty different ingredients and these, if they +are natural essences, are complex mixtures of a dozen or so distinct +substances. Perfumery is one of the fine arts. The perfumer, like the +orchestra leader, must know how to combine and coördinate his +instruments to produce a desired sensation. A Wagnerian opera requires +103 musicians. A Strauss opera requires 112. Now if the concert manager +wants to economize he will insist upon cutting down on the most +expensive musicians and dropping out some of the others, say, the +supernumerary violinists and the man who blows a single blast or tinkles +a triangle once <span class='pagenum'><a name="Page_104" id="Page_104">[Pg 104]</a></span>in the course of the evening. Only the trained ear will +detect the difference and the manager can make more money.</p> + +<p>Suppose our mercenary impresario were unable to get into the concert +hall of his famous rival. He would then listen outside the window and +analyze the sound in this fashion: "Fifty per cent. of the sound is made +by the tuba, 20 per cent. by the bass drum, 15 per cent. by the 'cello +and 10 per cent. by the clarinet. There are some other instruments, but +they are not loud and I guess if we can leave them out nobody will know +the difference." So he makes up his orchestra out of these four alone +and many people do not know the difference.</p> + +<p>The cheap perfumer goes about it in the same way. He analyzes, for +instance, the otto or oil of roses which cost during the war $400 a +pound—if you could get it at any price—and he finds that the chief +ingredient is geraniol, costing only $5, and next is citronelol, costing +$20; then comes nerol and others. So he makes up a cheap brand of +perfumery out of three or four such compounds. But the genuine oil of +roses, like other natural essences, contains a dozen or more +constituents and to leave many of them out is like reducing an orchestra +to a few loud-sounding instruments or a painting to a three-color print. +A few years ago an attempt was made to make music electrically by +producing separately each kind of sound vibration contained in the +instruments imitated. Theoretically that seems easy, but practically the +tone was not satisfactory because the tones and overtones of a full +orchestra or even of a single violin are too numerous and complex <span class='pagenum'><a name="Page_105" id="Page_105">[Pg 105]</a></span>to be +reproduced individually. So the synthetic perfumes have not driven out +the natural perfumes, but, on the contrary, have aided and stimulated +the growth of flowers for essences. The otto or attar of roses, favorite +of the Persian monarchs and romances, has in recent years come chiefly +from Bulgaria. But wars are not made with rosewater and the Bulgars for +the last five years have been engaged in other business than cultivating +their own gardens. The alembic or still was invented by the Arabian +alchemists for the purpose of obtaining the essential oil or attar of +roses. But distillation, even with the aid of steam, is not altogether +satisfactory. For instance, the distilled rose oil contains anywhere +from 10 to 74 per cent. of a paraffin wax (stearopten) that is odorless +and, on the other hand, phenyl-ethyl alcohol, which is an important +constituent of the scent of roses, is broken up in the process of +distillation. So the perfumer can improve on the natural or rather the +distilled oil by leaving out part of the paraffin and adding the missing +alcohol. Even the imported article taken direct from the still is not +always genuine, for the wily Bulgar sometimes "increases the yield" by +sprinkling his roses in the vat with synthetic geraniol just as the wily +Italian pours a barrel of American cottonseed oil over his olives in the +press.</p> + +<p>Another method of extracting the scent of flowers is by <i>enfleurage</i>, +which takes advantage of the tendency of fats to absorb odors. You know +how butter set beside fish in the ice box will get a fishy flavor. In +<i>enfleurage</i> moist air is carried up a tower passing alternately over +trays of fresh flowers, say violets, and over <span class='pagenum'><a name="Page_106" id="Page_106">[Pg 106]</a></span>glass plates covered with +a thin layer of lard. The perfumed lard may then be used as a pomade or +the perfume may be extracted by alcohol.</p> + +<p>But many sweet flowers do not readily yield an essential oil, so in such +oases we have to rely altogether upon more or less successful +substitutes. For instance, the perfumes sold under the names of +"heliotrope," "lily of the valley," "lilac," "cyclamen," "honeysuckle," +"sweet pea," "arbutus," "mayflower" and "magnolia" are not produced from +these flowers but are simply imitations made from other essences, +synthetic or natural. Among the "thousand flowers" that contribute to +the "Eau de Mille Fleurs" are the civet cat, the musk deer and the sperm +whale. Some of the published formulas for "Jockey Club" call for civet +or ambergris and those of "Lavender Water" for musk and civet. The less +said about the origin of these three animal perfumes the better. +Fortunately they are becoming too expensive to use and are being +displaced by synthetic products more agreeable to a refined imagination. +The musk deer may now be saved from extinction since we can make +tri-nitro-butyl-xylene from coal tar. This synthetic musk passes muster +to human nostrils, but a cat will turn up her nose at it. The synthetic +musk is not only much cheaper than the natural, but a dozen times as +strong, or let us say, goes a dozen times as far, for nobody wants it +any stronger.</p> + +<p>Such powerful scents as these are only pleasant when highly diluted, yet +they are, as we have seen, essential ingredients of the finest perfumes. +For instance, the natural oil of jasmine and other flowers contain +traces <span class='pagenum'><a name="Page_107" id="Page_107">[Pg 107]</a></span>of indols and skatols which have most disgusting odors. Though +our olfactory organs cannot detect their presence yet we perceive their +absence so they have to be put into the artificial perfume. Just so a +brief but violent discord in a piece of music or a glaring color +contrast in a painting may be necessary to the harmony of the whole.</p> + +<p>It is absurd to object to "artificial" perfumes, for practically all +perfumes now sold are artificial in the sense of being compounded by the +art of the perfumer and whether the materials he uses are derived from +the flowers of yesteryear or of Carboniferous Era is nobody's business +but his. And he does not tell. The materials can be purchased in the +open market. Various recipes can be found in the books. But every famous +perfumer guards well the secret of his formulas and hands it as a legacy +to his posterity. The ancient Roman family of Frangipani has been made +immortal by one such hereditary recipe. The Farina family still claims +to have the exclusive knowledge of how to make Eau de Cologne. This +famous perfume was first compounded by an Italian, Giovanni Maria +Farina, who came to Cologne in 1709. It soon became fashionable and was +for a time the only scent allowed at some of the German courts. The +various published recipes contain from six to a dozen ingredients, +chiefly the oils of neroli, rosemary, bergamot, lemon and lavender +dissolved in very pure alcohol and allowed to age like wine. The +invention, in 1895, of artificial neroli (orange flowers) has improved +the product.</p> + +<p>French perfumery, like the German, had its origin in Italy, when +Catherine de' Medici came to Paris as <span class='pagenum'><a name="Page_108" id="Page_108">[Pg 108]</a></span>the bride of Henri II. She +brought with her, among other artists, her perfumer, Sieur Toubarelli, +who established himself in the flowery land of Grasse. Here for four +hundred years the industry has remained rooted and the family formulas +have been handed down from generation to generation. In the city of +Grasse there were at the outbreak of the war fifty establishments making +perfumes. The French perfumer does not confine himself to a single +sense. He appeals as well to sight and sound and association. He adds to +the attractiveness of his creation by a quaintly shaped bottle, an +artistic box and an enticing name such as "Dans les Nues," "Le Coeur de +Jeannette," "Nuit de Chine," "Un Air Embaumé," "Le Vertige," "Bon Vieux +Temps," "L'Heure Bleue," "Nuit d'Amour," "Quelques Fleurs," "Djer-Kiss."</p> + +<p>The requirements of a successful scent are very strict. A perfume must +be lasting, but not strong. All its ingredients must continue to +evaporate in the same proportion, otherwise it will change odor and +deteriorate. Scents kill one another as colors do. The minutest trace of +some impurity or foreign odor may spoil the whole effect. To mix the +ingredients in a vessel of any metal but aluminum or even to filter +through a tin funnel is likely to impair the perfume. The odoriferous +compounds are very sensitive and unstable bodies, otherwise they would +have no effect upon the olfactory organ. The combination that would be +suitable for a toilet water would not be good for a talcum powder and +might spoil in a soap. Perfumery is used even in the "scentless" powders +and soaps. In fact it is now used more extensively, if less intensively, +<span class='pagenum'><a name="Page_109" id="Page_109">[Pg 109]</a></span>than ever before in the history of the world. During the Unwashed Ages, +commonly called the Dark Ages, between the destruction of the Roman +baths and the construction of the modern bathroom, the art of the +perfumer, like all the fine arts, suffered an eclipse. "The odor of +sanctity" was in highest esteem and what that odor was may be imagined +from reading the lives of the saints. But in the course of centuries the +refinements of life began to seep back into Europe from the East by +means of the Arabs and Crusaders, and chemistry, then chiefly the art of +cosmetics, began to revive. When science, the greatest democratizing +agent on earth, got into action it elevated the poor to the ranks of +kings and priests in the delights of the palate and the nose. We should +not despise these delights, for the pleasure they confer is greater, in +amount at least, than that of the so-called higher senses. We eat three +times a day; some of us drink oftener; few of us visit the concert hall +or the art gallery as often as we do the dining room. Then, too, these +primitive senses have a stronger influence upon our emotional nature +than those acquired later in the course of evolution. As Kipling puts +it:</p> + +<p> +<span style="margin-left: 1em;">Smells are surer than sounds or sights</span><br /> +<span style="margin-left: 1em;">To make your heart-strings crack.</span><br /> +</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_110" id="Page_110">[Pg 110]</a></span></p> +<h2><a name="VI" id="VI"></a>VI</h2> + +<h3>CELLULOSE</h3> + + +<p>Organic compounds, on which our life and living depend, consist chiefly +of four elements: carbon, hydrogen, oxygen and nitrogen. These compounds +are sometimes hard to analyze, but when once the chemist has ascertained +their constitution he can usually make them out of their elements—if he +wants to. He will not want to do it as a business unless it pays and it +will not pay unless the manufacturing process is cheaper than the +natural process. This depends primarily upon the cost of the crude +materials. What, then, is the market price of these four elements? +Oxygen and nitrogen are free as air, and as we have seen in the second +chapter, their direct combination by the electric spark is possible. +Hydrogen is free in the form of water but expensive to extricate by +means of the electric current. But we need more carbon than anything +else and where shall we get that? Bits of crystallized carbon can be +picked up in South Africa and elsewhere, but those who can afford to buy +them prefer to wear them rather than use them in making synthetic food. +Graphite is rare and hard to melt. We must then have recourse to the +compounds of carbon. The simplest of these, carbon dioxide, exists in +the air but only four parts in ten thousand by volume. To extract the +carbon and get it into combination with the other elements would be a +difficult and expensive <span class='pagenum'><a name="Page_111" id="Page_111">[Pg 111]</a></span>process. Here, then, we must call in cheap +labor, the cheapest of all laborers, the plants. Pine trees on the +highlands and cotton plants on the lowlands keep their green traps set +all the day long and with the captured carbon dioxide build up +cellulose. If, then, man wants free carbon he can best get it by +charring wood in a kiln or digging up that which has been charred in +nature's kiln during the Carboniferous Era. But there is no reason why +he should want to go back to elemental carbon when he can have it +already combined with hydrogen in the remains of modern or fossil +vegetation. The synthetic products on which modern chemistry prides +itself, such as vanillin, camphor and rubber, are not built up out of +their elements, C, H and O, although they might be as a laboratory +stunt. Instead of that the raw material of the organic chemist is +chiefly cellulose, or the products of its recent or remote destructive +distillation, tar and oil.</p> + +<p>It is unnecessary to tell the reader what cellulose is since he now +holds a specimen of it in his hand, pretty pure cellulose except for the +sizing and the specks of carbon that mar the whiteness of its surface. +This utilization of cellulose is the chief cause of the difference +between the modern world and the ancient, for what is called the +invention of printing is essentially the inventing of paper. The Romans +made type to stamp their coins and lead pipes with and if they had had +paper to print upon the world might have escaped the Dark Ages. But the +clay tablets of the Babylonians were cumbersome; the wax tablets of the +Greeks were perishable; the papyrus of the Egyptians was fragile; +parchment was expensive and penning <span class='pagenum'><a name="Page_112" id="Page_112">[Pg 112]</a></span>was slow, so it was not until +literature was put on a paper basis that democratic education became +possible. At the present time sheepskin is only used for diplomas, +treaties and other antiquated documents. And even if your diploma is +written in Latin it is likely to be made of sulfated cellulose.</p> + +<p>The textile industry has followed the same law of development that I +have indicated in the other industries. Here again we find the three +stages of progress, (1) utilization of natural products, (2) cultivation +of natural products, (3) manufacture of artificial products. The +ancients were dependent upon plants, animals and insects for their +fibers. China used silk, Greece and Rome used wool, Egypt used flax and +India used cotton. In the course of cultivation for three thousand years +the animal and vegetable fibers were lengthened and strengthened and +cheapened. But at last man has risen to the level of the worm and can +spin threads to suit himself. He can now rival the wasp in the making of +paper. He is no longer dependent upon the flax and the cotton plant, but +grinds up trees to get his cellulose. A New York newspaper uses up +nearly 2000 acres of forest a year. The United States grinds up about +five million cords of wood a year in the manufacture of pulp for paper +and other purposes.</p> + +<p>In making "mechanical pulp" the blocks of wood, mostly spruce and +hemlock, are simply pressed sidewise of the grain against wet +grindstones. But in wood fiber the cellulose is in part combined with +lignin, which is worse than useless. To break up the ligno-cellulose +combine chemicals are used. The logs for <span class='pagenum'><a name="Page_113" id="Page_113">[Pg 113]</a></span>this are not ground fine, but +cut up by disk chippers. The chips are digested for several hours under +heat and pressure with acid or alkali. There are three processes in +vogue. In the most common process the reagent is calcium sulfite, made +by passing sulfur fumes (SO<sub>2</sub>) into lime water. In another process a +solution of caustic of soda is used to disintegrate the wood. The third, +known as the "sulfate" process, should rather be called the sulfide +process since the active agent is an alkaline solution of sodium sulfide +made by roasting sodium sulfate with the carbonaceous matter extracted +from the wood. This sulfate process, though the most recent of the +three, is being increasingly employed in this country, for by means of +it the resinous pine wood of the South can be worked up and the final +product, known as kraft paper because it is strong, is used for +wrapping.</p> + +<p>But whatever the process we get nearly pure cellulose which, as you can +see by examining this page under a microscope, consists of a tangled web +of thin white fibers, the remains of the original cell walls. Owing to +the severe treatment it has undergone wood pulp paper does not last so +long as the linen rag paper used by our ancestors. The pages of the +newspapers, magazines and books printed nowadays are likely to become +brown and brittle in a few years, no great loss for the most part since +they have served their purpose, though it is a pity that a few copies of +the worst of them could not be printed on permanent paper for +preservation in libraries so that future generations could congratulate +themselves on their progress in civilization.</p> + +<p><span class='pagenum'><a name="Page_114" id="Page_114">[Pg 114]</a></span>But in our absorption in the printed page we must not forget the other +uses of paper. The paper clothing, so often prophesied, has not yet +arrived. Even paper collars have gone out of fashion—if they ever were +in. In Germany during the war paper was used for socks, shirts and shoes +as well as handkerchiefs and napkins but it could not stand wear and +washing. Our sanitary engineers have set us to drinking out of +sharp-edged paper cups and we blot our faces instead of wiping them. +Twine is spun of paper and furniture made of the twine, a rival of +rattan. Cloth and matting woven of paper yarn are being used for burlap +and grass in the making of bags and suitcases.</p> + +<p>Here, however, we are not so much interested in manufactures of +cellulose itself, that is, wood, paper and cotton, as we are in its +chemical derivatives. Cellulose, as we can see from the symbol, +C<sub>6</sub>H<sub>10</sub>O<sub>5</sub>, is composed of the three elements of carbon, hydrogen +and oxygen. These are present in the same proportion as in starch +(C<sub>6</sub>H<sub>10</sub>O<sub>5</sub>), while glucose or grape sugar (C<sub>6</sub>H<sub>12</sub>O<sub>6</sub>) has +one molecule of water more. But glucose is soluble in cold water and +starch is soluble in hot, while cellulose is soluble in neither. +Consequently cellulose cannot serve us for food, although some of the +vegetarian animals, notably the goat, have a digestive apparatus that +can handle it. In Finland and Germany birch wood pulp and straw were +used not only as an ingredient of cattle food but also put into war +bread. It is not likely, however, that the human stomach even under the +pressure of famine is able to get much nutriment out of sawdust. But by +digesting with dilute acid sawdust can be transformed into <span class='pagenum'><a name="Page_115" id="Page_115">[Pg 115]</a></span>sugars and +these by fermentation into alcohol, so it would be possible for a man +after he has read his morning paper to get drunk on it.</p> + +<p>If the cellulose, instead of being digested a long time in dilute acid, +is dipped into a solution of sulfuric acid (50 to 80 per cent.) and then +washed and dried it acquires a hard, tough and translucent coating that +makes it water-proof and grease-proof. This is the "parchment paper" +that has largely replaced sheepskin. Strong alkali has a similar effect +to strong acid. In 1844 John Mercer, a Lancashire calico printer, +discovered that by passing cotton cloth or yarn through a cold 30 per +cent. solution of caustic soda the fiber is shortened and strengthened. +For over forty years little attention was paid to this discovery, but +when it was found that if the material was stretched so that it could +not shrink on drying the twisted ribbons of the cotton fiber were +changed into smooth-walled cylinders like silk, the process came into +general use and nowadays much that passes for silk is "mercerized" +cotton.</p> + +<p>Another step was taken when Cross of London discovered that when the +mercerized cotton was treated with carbon disulfide it was dissolved to +a yellow liquid. This liquid contains the cellulose in solution as a +cellulose xanthate and on acidifying or heating the cellulose is +recovered in a hydrated form. If this yellow solution of cellulose is +squirted out of tubes through extremely minute holes into acidulated +water, each tiny stream becomes instantly solidified into a silky thread +which may be spun and woven like that ejected from the spinneret of the +silkworm. The origin of natural silk, if we think about it, rather +detracts <span class='pagenum'><a name="Page_116" id="Page_116">[Pg 116]</a></span>from the pleasure of wearing it, and if "he who needlessly +sets foot upon a worm" is to be avoided as a friend we must hope that +the advance of the artificial silk industry will be rapid enough to +relieve us of the necessity of boiling thousands of baby worms in their +cradles whenever we want silk stockings.</p> + +<p> +<span style="margin-left: 1em;">On a plain rush hurdle a silkworm lay</span><br /> +<span style="margin-left: 1em;">When a proud young princess came that way.</span><br /> +<span style="margin-left: 1em;">The haughty daughter of a lordly king</span><br /> +<span style="margin-left: 1em;">Threw a sidelong glance at the humble thing,</span><br /> +<span style="margin-left: 1em;">Little thinking she walked in pride</span><br /> +<span style="margin-left: 1em;">In the winding sheet where the silkworm died.</span><br /> +</p> + +<p>But so far we have not reached a stage where we can altogether dispense +with the services of the silkworm. The viscose threads made by the +process look as well as silk, but they are not so strong, especially +when wet.</p> + +<p>Besides the viscose method there are several other methods of getting +cellulose into solution so that artificial fibers may be made from it. A +strong solution of zinc chloride will serve and this process used to be +employed for making the threads to be charred into carbon filaments for +incandescent bulbs. Cellulose is also soluble in an ammoniacal solution +of copper hydroxide. The liquid thus formed is squirted through a fine +nozzle into a precipitating solution of caustic soda and glucose, which +brings back the cellulose to its original form.</p> + +<p>In the chapter on explosives I explained how cellulose treated with +nitric acid in the presence of sulfuric acid was nitrated. The cellulose +molecule having three hydroxyl (—OH) groups, can take up one, two or +three nitrate groups (—ONO<sub>2</sub>). The higher nitrates are known as<span class='pagenum'><a name="Page_117" id="Page_117">[Pg 117]</a></span> +guncotton and form the basis of modern dynamite and smokeless powder. +The lower nitrates, known as pyroxylin, are less explosive, although +still very inflammable. All these nitrates are, like the original +cellulose, insoluble in water, but unlike the original cellulose, +soluble in a mixture of ether and alcohol. The solution is called +collodion and is now in common use to spread a new skin over a wound. +The great war might be traced back to Nobel's cut finger. Alfred Nobel +was a Swedish chemist—and a pacifist. One day while working in the +laboratory he cut his finger, as chemists are apt to do, and, again as +chemists are apt to do, he dissolved some guncotton in ether-alcohol and +swabbed it on the wound. At this point, however, his conduct diverges +from the ordinary, for instead of standing idle, impatiently waving his +hand in the air to dry the film as most people, including chemists, are +apt to do, he put his mind on it and it occurred to him that this sticky +stuff, slowly hardening to an elastic mass, might be just the thing he +was hunting as an absorbent and solidifier of nitroglycerin. So instead +of throwing away the extra collodion that he had made he mixed it with +nitroglycerin and found that it set to a jelly. The "blasting gelatin" +thus discovered proved to be so insensitive to shock that it could be +safely transported or fired from a cannon. This was the first of the +high explosives that have been the chief factor in modern warfare.</p> + +<p>But on the whole, collodion has healed more wounds than it has caused +besides being of infinite service to mankind otherwise. It has made +modern photography <span class='pagenum'><a name="Page_118" id="Page_118">[Pg 118]</a></span>possible, for the film we use in the camera and +moving picture projector consists of a gelatin coating on a pyroxylin +backing. If collodion is forced through fine glass tubes instead of +through a slit, it comes out a thread instead of a film. If the +collodion jet is run into a vat of cold water the ether and alcohol +dissolve; if it is run into a chamber of warm air they evaporate. The +thread of nitrated cellulose may be rendered less inflammable by taking +out the nitrate groups by treatment with ammonium or calcium sulfide. +This restores the original cellulose, but now it is an endless thread of +any desired thickness, whereas the native fiber was in size and length +adapted to the needs of the cottonseed instead of the needs of man. The +old motto, "If you want a thing done the way you want it you must do it +yourself," explains why the chemist has been called in to supplement the +work of nature in catering to human wants.</p> + +<p>Instead of nitric acid we may use strong acetic acid to dissolve the +cotton. The resulting cellulose acetates are less inflammable than the +nitrates, but they are more brittle and more expensive. Motion picture +films made from them can be used in any hall without the necessity of +imprisoning the operator in a fire-proof box where if anything happens +he can burn up all by himself without disturbing the audience. The +cellulose acetates are being used for auto goggles and gas masks as well +as for windows in leather curtains and transparent coverings for index +cards. A new use that has lately become important is the varnishing of +aeroplane wings, as it does not readily absorb water or catch fire <span class='pagenum'><a name="Page_119" id="Page_119">[Pg 119]</a></span>and +makes the cloth taut and air-tight. Aeroplane wings can be made of +cellulose acetate sheets as transparent as those of a dragon-fly and not +easy to see against the sky.</p> + +<p>The nitrates, sulfates and acetates are the salts or esters of the +respective acids, but recently true ethers or oxides of cellulose have +been prepared that may prove still better since they contain no acid +radicle and are neutral and stable.</p> + +<p>These are in brief the chief processes for making what is commonly but +quite improperly called "artificial silk." They are not the same +substance as silkworm silk and ought not to be—though they sometimes +are—sold as such. They are none of them as strong as the silk fiber +when wet, although if I should venture to say which of the various makes +weakens the most on wetting I should get myself into trouble. I will +only say that if you have a grudge against some fisherman give him a fly +line of artificial silk, 'most any kind.</p> + +<p>The nitrate process was discovered by Count Hilaire de Chardonnet while +he was at the Polytechnic School of Paris, and he devoted his life and +his fortune trying to perfect it. Samples of the artificial silk were +exhibited at the Paris Exposition in 1889 and two years later he started +a factory at Basançon. In 1892, Cross and Bevan, English chemists, +discovered the viscose or xanthate process, and later the acetate +process. But although all four of these processes were invented in +France and England, Germany reaped most benefit from the new industry, +which was bringing into that country $6,000,000 a year before the war. +The largest <span class='pagenum'><a name="Page_120" id="Page_120">[Pg 120]</a></span>producer in the world was the Vereinigte +Glanzstoff-Fabriken of Elberfeld, which was paying annual dividends of +34 per cent. in 1914.</p> + +<p>The raw materials, as may be seen, are cheap and abundant, merely +cellulose, salt, sulfur, carbon, air and water. Any kind of cellulose +can be used, cotton waste, rags, paper, or even wood pulp. The processes +are various, the names of the products are numerous and the uses are +innumerable. Even the most inattentive must have noticed the widespread +employment of these new forms of cellulose. We can buy from a street +barrow for fifteen cents near-silk neckties that look as well as those +sold for seventy-five. As for wear—well, they all of them wear till +after we get tired of wearing them. Paper "vulcanized" by being run +through a 30 per cent. solution of zinc chloride and subjected to +hydraulic pressure comes out hard and horny and may be used for trunks +and suit cases. Viscose tubes for sausage containers are more sanitary +and appetizing than the customary casings. Viscose replaces ramie or +cotton in the Welsbach gas mantles. Viscose film, transparent and a +thousandth of an inch thick (cellophane), serves for candy wrappers. +Cellulose acetate cylinders spun out of larger orifices than silk are +trying—not very successfully as yet—to compete with hog's bristles and +horsehair. Stir powdered metals into the cellulose solution and you have +the Bayko yarn. Bayko (from the manufacturers, Farbenfabriken vorm. +Friedr. Bayer and Company) is one of those telescoped names like Socony, +Nylic, Fominco, Alco, Ropeco, Ripans, Penn-Yan, Anzac, Dagor, Dora and +Cadets, which will be the despair of future philologers.</p> + +<p><a name="image_15" id="image_15"></a></p> + +<div class="figcenter" style="width: 441px;"> +<img src="images/image149.jpg" width="441" height="284" alt="A PAPER MILL IN ACTION" title="" /> +<span class="caption">A PAPER MILL IN ACTION</span> +</div> + +<div class="blockquot"> +<p><b>This photograph was taken in the barking room of the big pulp mill of +the Great Northern Paper Company at Millinocket, Maine</b></p> +</div> +<p><a name="image_16" id="image_16"></a></p> +<div class="figcenter" style="width: 317px;"> +<img src="images/image150.jpg" width="317" height="422" alt="CELLULOSE FROM WOOD PULP" title="" /> +<span class="caption">CELLULOSE FROM WOOD PULP</span> +</div> +<div class="blockquot"> +<p><b>This is now made into a large variety of useful articles of which a few +examples are here pictured</b></p> +</div> +<p><span class='pagenum'><a name="Page_121" id="Page_121">[Pg 121]</a></span>Soluble cellulose may enable us in time to dispense with the weaver as +well as the silkworm. It may by one operation give us fabrics instead of +threads. A machine has been invented for manufacturing net and lace, the +liquid material being poured on one side of a roller and the fabric +being reeled off on the other side. The process seems capable of +indefinite extension and application to various sorts of woven, knit and +reticulated goods. The raw material is cotton waste and the finished +fabric is a good substitute for silk. As in the process of making +artificial silk the cellulose is dissolved in a cupro-ammoniacal +solution, but instead of being forced out through minute openings to +form threads, as in that process, the paste is allowed to flow upon a +revolving cylinder which is engraved with the pattern of the desired +textile. A scraper removes the excess and the turning of the cylinder +brings the paste in the engraved lines down into a bath which solidifies +it.</p> + +<p>Tulle or net is now what is chiefly being turned out, but the engraved +design may be as elaborate and artistic as desired, and various +materials can be used. Since the threads wherever they cross are united, +the fabric is naturally stronger than the ordinary. It is all of a piece +and not composed of parts. In short, we seem to be on the eve of a +revolution in textiles that is the same as that taking place in building +materials. Our concrete structures, however great, are all one stone. +They are not built up out of blocks, but cast as a whole.</p> + +<p>Lace has always been the aristocrat among textiles. It has maintained +its exclusiveness hitherto by being <span class='pagenum'><a name="Page_122" id="Page_122">[Pg 122]</a></span>based upon hand labor. In no other +way could one get so much painful, patient toil put into such a light +and portable form. A filmy thing twined about a neck or dropping from a +wrist represented years of work by poor peasant girls or pallid, unpaid +nuns. A visit to a lace factory, even to the public rooms where the +wornout women were not to be seen, is enough to make one resolve never +to purchase any such thing made by hand again. But our good resolutions +do not last long and in time we forget the strained eyes and bowed +backs, or, what is worse, value our bit of lace all the more because it +means that some poor woman has put her life and health into it, netting +and weaving, purling and knotting, twining and twisting, throwing and +drawing, thread by thread, day after day, until her eyes can no longer +see and her fingers have become stiffened.</p> + +<p>But man is not naturally cruel. He does not really enjoy being a slave +driver, either of human or animal slaves, although he can be hardened to +it with shocking ease if there seems no other way of getting what he +wants. So he usually welcomes that Great Liberator, the Machine. He +prefers to drive the tireless engine than to whip the straining horses. +He had rather see the farmer riding at ease in a mowing machine than +bending his back over a scythe.</p> + +<p>The Machine is not only the Great Liberator, it is the Great Leveler +also. It is the most powerful of the forces for democracy. An +aristocracy can hardly be maintained except by distinction in dress, and +distinction in dress can only be maintained by sumptuary laws or +costliness. Sumptuary laws are unconstitutional in this country, hence +the stress laid upon costliness.<span class='pagenum'><a name="Page_123" id="Page_123">[Pg 123]</a></span> But machinery tends to bring styles +and fabrics within the reach of all. The shopgirl is almost as well +dressed on the street as her rich customer. The man who buys ready-made +clothing is only a few weeks behind the vanguard of the fashion. There +is often no difference perceptible to the ordinary eye between cheap and +high-priced clothing once the price tag is off. Jewels as a portable +form of concentrated costliness have been in favor from the earliest +ages, but now they are losing their factitious value through the advance +of invention. Rubies of unprecedented size, not imitation, but genuine +rubies, can now be manufactured at reasonable rates. And now we may hope +that lace may soon be within the reach of all, not merely lace of the +established forms, but new and more varied and intricate and beautiful +designs, such as the imagination has been able to conceive, but the hand +cannot execute.</p> + +<p>Dissolving nitrocellulose in ether and alcohol we get the collodion +varnish that we are all familiar with since we have used it on our cut +fingers. Spread it on cloth instead of your skin and it makes a very +good leather substitute. As we all know to our cost the number of +animals to be skinned has not increased so rapidly in recent years as +the number of feet to be shod. After having gone barefoot for a million +years or so the majority of mankind have decided to wear shoes and this +change in fashion comes at a time, roughly speaking, when pasture land +is getting scarce. Also there are books to be bound and other new things +to be done for which leather is needed. The war has intensified the +stringency; so has feminine fashion. The conventions require that the +shoe-tops extend nearly to skirt-bottom <span class='pagenum'><a name="Page_124" id="Page_124">[Pg 124]</a></span>and this means that an inch or +so must be added to the shoe-top every year. Consequent to this rise in +leather we have to pay as much for one shoe as we used to pay for a +pair.</p> + +<p>Here, then, is a chance for Necessity to exercise her maternal function. +And she has responded nobly. A progeny of new substances have been +brought forth and, what is most encouraging to see, they are no longer +trying to worm their way into favor as surreptitious surrogates under +the names of "leatheret," "leatherine," "leatheroid" and +"leather-this-or-that" but come out boldly under names of their own +coinage and declare themselves not an imitation, not even a substitute, +but "better than leather." This policy has had the curious result of +compelling the cowhide men to take full pages in the magazines to call +attention to the forgotten virtues of good old-fashioned sole-leather! +There are now upon the market synthetic shoes that a vegetarian could +wear with a clear conscience. The soles are made of some rubber +composition; the uppers of cellulose fabric (canvas) coated with a +cellulose solution such as I have described.</p> + +<p>Each firm keeps its own process for such substance a dead secret, but +without prying into these we can learn enough to satisfy our legitimate +curiosity. The first of the artificial fabrics was the old-fashioned and +still indispensable oil-cloth, that is canvas painted or printed with +linseed oil carrying the desired pigments. Linseed oil belongs to the +class of compounds that the chemist calls "unsaturated" and the +psychologist would call "unsatisfied." They take up oxygen from the air +and become solid, hence are called <span class='pagenum'><a name="Page_125" id="Page_125">[Pg 125]</a></span>the "drying oils," although this +does not mean that they lose water, for they have not any to lose. +Later, ground cork was mixed with the linseed oil and then it went by +its Latin name, "linoleum."</p> + +<p>The next step was to cut loose altogether from the natural oils and use +for the varnish a solution of some of the cellulose esters, usually the +nitrate (pyroxylin or guncotton), more rarely the acetate. As a solvent +the ether-alcohol mixture forming collodion was, as we have seen, the +first to be employed, but now various other solvents are in use, among +them castor oil, methyl alcohol, acetone, and the acetates of amyl or +ethyl. Some of these will be recognized as belonging to the fruit +essences that we considered in Chapter V, and doubtless most of us have +perceived an odor as of over-ripe pears, bananas or apples mysteriously +emanating from a newly lacquered radiator. With powdered bronze, +imitation gold, aluminum or something of the kind a metallic finish can +be put on any surface.</p> + +<p>Canvas coated or impregnated with such soluble cellulose gives us new +flexible and durable fabrics that have other advantages over leather +besides being cheaper and more abundant. Without such material for +curtains and cushions the automobile business would have been sorely +hampered. It promises to provide us with a book binding that will not +crumble to powder in the course of twenty years. Linen collars may be +water-proofed and possibly Dame Fashion—being a fickle lady—may some +day relent and let us wear such sanitary and economical neckwear. For +shoes, purses, belts and the like the cellulose varnish or veneer is +usually colored and stamped to resemble <span class='pagenum'><a name="Page_126" id="Page_126">[Pg 126]</a></span>the grain of any kind of +leather desired, even snake or alligator.</p> + +<p>If instead of dissolving the cellulose nitrate and spreading it on +fabric we combine it with camphor we get celluloid, a plastic solid +capable of innumerable applications. But that is another story and must +be reserved for the next chapter.</p> + +<p>But before leaving the subject of cellulose proper I must refer back +again to its chief source, wood. We inherited from the Indians a +well-wooded continent. But the pioneer carried an ax on his shoulder and +began using it immediately. For three hundred years the trees have been +cut down faster than they could grow, first to clear the land, next for +fuel, then for lumber and lastly for paper. Consequently we are within +sight of a shortage of wood as we are of coal and oil. But the coal and +oil are irrecoverable while the wood may be regrown, though it would +require another three hundred years and more to grow some of the trees +we have cut down. For fuel a pound of coal is about equal to two pounds +of wood, and a pound of gasoline to three pounds of wood in heating +value, so there would be a great loss in efficiency and economy if the +world had to go back to a wood basis. But when that time shall come, as, +of course, it must come some time, the wood will doubtless not be burned +in its natural state but will be converted into hydrogen and carbon +monoxide in a gas producer or will be distilled in closed ovens giving +charcoal and gas and saving the by-products, the tar and acid liquors. +As it is now the lumberman wastes two-thirds of every tree he cuts down. +The rest is left in the forest as stump and tops <span class='pagenum'><a name="Page_127" id="Page_127">[Pg 127]</a></span>or thrown out at the +mill as sawdust and slabs. The slabs and other scraps may be used as +fuel or worked up into small wood articles like laths and clothes-pins. +The sawdust is burned or left to rot. But it is possible, although it +may not be profitable, to save all this waste.</p> + +<p>In a former chapter I showed the advantages of the introduction of +by-product coke-ovens. The same principle applies to wood as to coal. If +a cord of wood (128 cubic feet) is subjected to a process of destructive +distillation it yields about 50 bushels of charcoal, 11,500 cubic feet +of gas, 25 gallons of tar, 10 gallons of crude wood alcohol and 200 +pounds of crude acetate of lime. Resinous woods such as pine and fir +distilled with steam give turpentine and rosin. The acetate of lime +gives acetic acid and acetone. The wood (methyl) alcohol is almost as +useful as grain (ethyl) alcohol in arts and industry and has the +advantage of killing off those who drink it promptly instead of slowly.</p> + +<p>The chemist is an economical soul. He is never content until he has +converted every kind of waste product into some kind of profitable +by-product. He now has his glittering eye fixed upon the mountains of +sawdust that pile up about the lumber mills. He also has a notion that +he can beat lumber for some purposes.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_128" id="Page_128">[Pg 128]</a></span></p> +<h2><a name="VII" id="VII"></a>VII</h2> + +<h3>SYNTHETIC PLASTICS</h3> + + +<p>In the last chapter I told how Alfred Nobel cut his finger and, daubing +it over with collodion, was led to the discovery of high explosive, +dynamite. I remarked that the first part of this process—the hurting +and the healing of the finger—might happen to anybody but not everybody +would be led to discovery thereby. That is true enough, but we must not +think that the Swedish chemist was the only observant man in the world. +About this same time a young man in Albany, named John Wesley Hyatt, got +a sore finger and resorted to the same remedy and was led to as great a +discovery. His father was a blacksmith and his education was confined to +what he could get at the seminary of Eddytown, New York, before he was +sixteen. At that age he set out for the West to make his fortune. He +made it, but after a long, hard struggle. His trade of typesetter gave +him a living in Illinois, New York or wherever he wanted to go, but he +was not content with his wages or his hours. However, he did not strike +to reduce his hours or increase his wages. On the contrary, he increased +his working time and used it to increase his income. He spent his nights +and Sundays in making billiard balls, not at all the sort of thing you +would expect of a young man of his Christian name. But working with +billiard balls is more profitable than playing <span class='pagenum'><a name="Page_129" id="Page_129">[Pg 129]</a></span>with them—though that +is not the sort of thing you would expect a man of my surname to say. +Hyatt had seen in the papers an offer of a prize of $10,000 for the +discovery of a satisfactory substitute for ivory in the making of +billiard balls and he set out to get that prize. I don't know whether he +ever got it or not, but I have in my hand a newly published circular +announcing that Mr. Hyatt has now perfected a process for making +billiard balls "better than ivory." Meantime he has turned out several +hundred other inventions, many of them much more useful and profitable, +but I imagine that he takes less satisfaction in any of them than he +does in having solved the problem that he undertook fifty years ago.</p> + +<p>The reason for the prize was that the game on the billiard table was +getting more popular and the game in the African jungle was getting +scarcer, especially elephants having tusks more than 2-7/16 inches in +diameter. The raising of elephants is not an industry that promises as +quick returns as raising chickens or Belgian hares. To make a ball +having exactly the weight, color and resiliency to which billiard +players have become accustomed seemed an impossibility. Hyatt tried +compressed wood, but while he did not succeed in making billiard balls +he did build up a profitable business in stamped checkers and dominoes.</p> + +<p>Setting type in the way they did it in the sixties was hard on the +hands. And if the skin got worn thin or broken the dirty lead type were +liable to infect the fingers. One day in 1863 Hyatt, finding his fingers +were getting raw, went to the cupboard where was kept the "liquid +cuticle" used by the printers. But when <span class='pagenum'><a name="Page_130" id="Page_130">[Pg 130]</a></span>he got there he found it was +bare, for the vial had tipped over—you know how easily they tip +over—and the collodion had run out and solidified on the shelf. +Possibly Hyatt was annoyed, but if so he did not waste time raging +around the office to find out who tipped over that bottle. Instead he +pulled off from the wood a bit of the dried film as big as his thumb +nail and examined it with that "'satiable curtiosity," as Kipling calls +it, which is characteristic of the born inventor. He found it tough and +elastic and it occurred to him that it might be worth $10,000. It turned +out to be worth many times that.</p> + +<p>Collodion, as I have explained in previous chapters, is a solution in +ether and alcohol of guncotton (otherwise known as pyroxylin or +nitrocellulose), which is made by the action of nitric acid on cotton. +Hyatt tried mixing the collodion with ivory powder, also using it to +cover balls of the necessary weight and solidity, but they did not work +very well and besides were explosive. A Colorado saloon keeper wrote in +to complain that one of the billiard players had touched a ball with a +lighted cigar, which set it off and every man in the room had drawn his +gun.</p> + +<p>The trouble with the dissolved guncotton was that it could not be +molded. It did not swell up and set; it merely dried up and shrunk. When +the solvent evaporated it left a wrinkled, shriveled, horny film, +satisfactory to the surgeon but not to the man who wanted to make balls +and hairpins and knife handles out of it. In England Alexander Parkes +began working on the problem in 1855 and stuck to it for ten years +before he, or rather his backers, gave up. He tried mixing in <span class='pagenum'><a name="Page_131" id="Page_131">[Pg 131]</a></span>various +things to stiffen up the pyroxylin. Of these, camphor, which he tried in +1865, worked the best, but since he used castor oil to soften the mass +articles made of "parkesine" did not hold up in all weathers.</p> + +<p>Another Englishman, Daniel Spill, an associate of Parkes, took up the +problem where he had dropped it and turned out a better product, +"xylonite," though still sticking to the idea that castor oil was +necessary to get the two solids, the guncotton and the camphor, +together.</p> + +<p>But Hyatt, hearing that camphor could be used and not knowing enough +about what others had done to follow their false trails, simply mixed +his camphor and guncotton together without any solvent and put the +mixture in a hot press. The two solids dissolved one another and when +the press was opened there was a clear, solid, homogeneous block +of—what he named—"celluloid." The problem was solved and in the +simplest imaginable way. Tissue paper, that is, cellulose, is treated +with nitric acid in the presence of sulfuric acid. The nitration is not +carried so far as to produce the guncotton used in explosives but only +far enough to make a soluble nitrocellulose or pyroxylin. This is pulped +and mixed with half the quantity of camphor, pressed into cakes and +dried. If this mixture is put into steam-heated molds and subjected to +hydraulic pressure it takes any desired form. The process remains +essentially the same as was worked out by the Hyatt brothers in the +factory they set up in Newark in 1872 and some of their original +machines are still in use. But this protean plastic takes innumerable +forms and almost as many names. Each factory has its own <span class='pagenum'><a name="Page_132" id="Page_132">[Pg 132]</a></span>secrets and +lays claim to peculiar merits. The fundamental product itself is not +patented, so trade names are copyrighted to protect the product. I have +already mentioned three, "parkesine," "xylonite" and "celluloid," and I +may add, without exhausting the list of species belonging to this genus, +"viscoloid," "lithoxyl," "fiberloid," "coraline," "eburite," +"pulveroid," "ivorine," "pergamoid," "duroid," "ivortus," "crystalloid," +"transparene," "litnoid," "petroid," "pasbosene," "cellonite" and +"pyralin."</p> + +<p>Celluloid can be given any color or colors by mixing in aniline dyes or +metallic pigments. The color may be confined to the surface or to the +interior or pervade the whole. If the nitrated tissue paper is bleached +the celluloid is transparent or colorless. In that case it is necessary +to add an antacid such as urea to prevent its getting yellow or opaque. +To make it opaque and less inflammable oxides or chlorides of zinc, +aluminum, magnesium, etc., are mixed in.</p> + +<p>Without going into the question of their variations and relative merits +we may consider the advantages of the pyroxylin plastics in general. +Here we have a new substance, the product of the creative genius of man, +and therefore adaptable to his needs. It is hard but light, tough but +elastic, easily made and tolerably cheap. Heated to the boiling point of +water it becomes soft and flexible. It can be turned, carved, ground, +polished, bent, pressed, stamped, molded or blown. To make a block of +any desired size simply pile up the sheets and put them in a hot press. +To get sheets of any desired thickness, simply shave them off the block. +To make a tube of any desired size, shape or thickness <span class='pagenum'><a name="Page_133" id="Page_133">[Pg 133]</a></span>squirt out the +mixture through a ring-shaped hole or roll the sheets around a hot bar. +Cut the tube into sections and you have rings to be shaped and stamped +into box bodies or napkin rings. Print words or pictures on a celluloid +sheet, put a thin transparent sheet over it and weld them together, then +you have something like the horn book of our ancestors, but better.</p> + +<p>Nowadays such things as celluloid and pyralin can be sold under their +own name, but in the early days the artificial plastics, like every new +thing, had to resort to <i>camouflage</i>, a very humiliating expedient since +in some cases they were better than the material they were forced to +imitate. Tortoise shell, for instance, cracks, splits and twists, but a +"tortoise shell" comb of celluloid looks as well and lasts better. Horn +articles are limited to size of the ceratinous appendages that can be +borne on the animal's head, but an imitation of horn can be made of any +thickness by wrapping celluloid sheets about a cone. Ivory, which also +has a laminated structure, may be imitated by rolling together alternate +white opaque and colorless translucent sheets. Some of the sheets are +wrinkled in order to produce the knots and irregularities of the grain +of natural ivory. Man's chief difficulty in all such work is to imitate +the imperfections of nature. His whites are too white, his surfaces are +too smooth, his shapes are too regular, his products are too pure.</p> + +<p>The precious red coral of the Mediterranean can be perfectly imitated by +taking a cast of a coral branch and filling in the mold with celluloid +of the same color and hardness. The clear luster of amber, the dead +black of ebony, the cloudiness of onyx, the opalescence <span class='pagenum'><a name="Page_134" id="Page_134">[Pg 134]</a></span>of alabaster, +the glow of carnelian—once confined to the selfish enjoyment of the +rich—are now within the reach of every one, thanks to this chameleon +material. Mosaics may be multiplied indefinitely by laying together +sheets and sticks of celluloid, suitably cut and colored to make up the +picture, fusing the mass, and then shaving off thin layers from the end. +That <i>chef d'œuvre</i> of the Venetian glass makers, the Battle of Isus, +from the House of the Faun in Pompeii, can be reproduced as fast as the +machine can shave them off the block. And the tesserae do not fall out +like those you bought on the Rialto.</p> + +<p>The process thus does for mosaics, ivory and coral what printing does +for pictures. It is a mechanical multiplier and only by such means can +we ever attain to a state of democratic luxury. The product, in cases +where the imitation is accurate, is equally valuable except to those who +delight in thinking that coral insects, Italian craftsmen and elephants +have been laboring for years to put a trinket into their hands. The Lord +may be trusted to deal with such selfish souls according to their +deserts.</p> + +<p>But it is very low praise for a synthetic product that it can pass +itself off, more or less acceptably, as a natural product. If that is +all we could do without it. It must be an improvement in some respects +on anything to be found in nature or it does not represent a real +advance. So celluloid and its congeners are not confined to the shapes +of shell and coral and crystal, or to the grain of ivory and wood and +horn, the colors of amber and amethyst and lapis lazuli, but can be +given <span class='pagenum'><a name="Page_135" id="Page_135">[Pg 135]</a></span>forms and textures and tints that were never known before 1869.</p> + +<p>Let me see now, have I mentioned all the uses of celluloid? Oh, no, +there are handles for canes, umbrellas, mirrors and brushes, knives, +whistles, toys, blown animals, card cases, chains, charms, brooches, +badges, bracelets, rings, book bindings, hairpins, campaign buttons, +cuff and collar buttons, cuffs, collars and dickies, tags, cups, knobs, +paper cutters, picture frames, chessmen, pool balls, ping pong balls, +piano keys, dental plates, masks for disfigured faces, penholders, +eyeglass frames, goggles, playing cards—and you can carry on the list +as far as you like.</p> + +<p>Celluloid has its disadvantages. You may mold, you may color the stuff +as you will, the scent of the camphor will cling around it still. This +is not usually objectionable except where the celluloid is trying to +pass itself off for something else, in which case it deserves no +sympathy. It is attacked and dissolved by hot acids and alkalies. It +softens up when heated, which is handy in shaping it though not so +desirable afterward. But the worst of its failings is its +combustibility. It is not explosive, but it takes fire from a flame and +burns furiously with clouds of black smoke.</p> + +<p>But celluloid is only one of many plastic substances that have been +introduced to the present generation. A new and important group of them +is now being opened up, the so-called "condensation products." If you +will take down any old volume of chemical research you will find +occasionally words to this effect: "The reaction resulted in nothing but +an insoluble resin <span class='pagenum'><a name="Page_136" id="Page_136">[Pg 136]</a></span>which was not further investigated." Such a passage +would be marked with a tear if chemists were given to crying over their +failures. For it is the epitaph of a buried hope. It likely meant the +loss of months of labor. The reason the chemist did not do anything +further with the gummy stuff that stuck up his test tube was because he +did not know what to do with it. It could not be dissolved, it could not +be crystallized, it could not be distilled, therefore it could not be +purified, analyzed and identified.</p> + +<p>What had happened was in most cases this. The molecule of the compound +that the chemist was trying to make had combined with others of its kind +to form a molecule too big to be managed by such means. Financiers call +the process a "merger." Chemists call it "polymerization." The resin was +a molecular trust, indissoluble, uncontrollable and contaminating +everything it touched.</p> + +<p>But chemists—like governments—have learned wisdom in recent years. +They have not yet discovered in all cases how to undo the process of +polymerization, or, if you prefer the financial phrase, how to +unscramble the eggs. But they have found that these molecular mergers +are very useful things in their way. For instance there is a liquid +known as isoprene (C<sub>5</sub>H<sub>8</sub>). This on heating or standing turns into a +gum, that is nothing less than rubber, which is some multiple of +C<sub>5</sub>H<sub>8</sub>.</p> + +<p>For another instance there is formaldehyde, an acrid smelling gas, used +as a disinfectant. This has the simplest possible formula for a +carbohydrate, CH<sub>2</sub>O. But in the leaf of a plant this molecule +multiplies itself by <span class='pagenum'><a name="Page_137" id="Page_137">[Pg 137]</a></span>six and turns into a sweet solid glucose +(C<sub>6</sub>H<sub>12</sub>O<sub>6</sub>), or with the loss of water into starch +(C<sub>6</sub>H<sub>10</sub>O<sub>5</sub>) or cellulose (C<sub>6</sub>H<sub>10</sub>O<sub>5</sub>).</p> + +<p>But formaldehyde is so insatiate that it not only combines with itself +but seizes upon other substances, particularly those having an +acquisitive nature like its own. Such a substance is carbolic acid +(phenol) which, as we all know, is used as a disinfectant like +formaldehyde because it, too, has the power of attacking decomposable +organic matter. Now Prof. Adolf von Baeyer discovered in 1872 that when +phenol and formaldehyde were brought into contact they seized upon one +another and formed a combine of unusual tenacity, that is, a resin. But +as I have said, chemists in those days were shy of resins. Kleeberg in +1891 tried to make something out of it and W.H. Story in 1895 went so +far as to name the product "resinite," but nothing came of it until 1909 +when L.H. Baekeland undertook a serious and systematic study of this +reaction in New York. Baekeland was a Belgian chemist, born at Ghent in +1863 and professor at Bruges. While a student at Ghent he took up +photography as a hobby and began to work on the problem of doing away +with the dark-room by producing a printing paper that could be developed +under ordinary light. When he came over to America in 1889 he brought +his idea with him and four years later turned out "Velox," with which +doubtless the reader is familiar. Velox was never patented because, as +Dr. Baekeland explained in his speech of acceptance of the Perkin medal +from the chemists of America, lawsuits are too expensive. Manufacturers +seem to be coming generally to the opinion that a synthetic <span class='pagenum'><a name="Page_138" id="Page_138">[Pg 138]</a></span>name +copyrighted as a trademark affords better protection than a patent.</p> + +<p>Later Dr. Baekeland turned his attention to the phenol condensation +products, working gradually up from test tubes to ton vats according to +his motto: "Make your mistakes on a small scale and your profits on a +large scale." He found that when equal weights of phenol and +formaldehyde were mixed and warmed in the presence of an alkaline +catalytic agent the solution separated into two layers, the upper +aqueous and the lower a resinous precipitate. This resin was soft, +viscous and soluble in alcohol or acetone. But if it was heated under +pressure it changed into another and a new kind of resin that was hard, +inelastic, unplastic, infusible and insoluble. The chemical name of this +product is "polymerized oxybenzyl methylene glycol anhydride," but +nobody calls it that, not even chemists. It is called "Bakelite" after +its inventor.</p> + +<p>The two stages in its preparation are convenient in many ways. For +instance, porous wood may be soaked in the soft resin and then by heat +and pressure it is changed to the bakelite form and the wood comes out +with a hard finish that may be given the brilliant polish of Japanese +lacquer. Paper, cardboard, cloth, wood pulp, sawdust, asbestos and the +like may be impregnated with the resin, producing tough and hard +material suitable for various purposes. Brass work painted with it and +then baked at 300° F. acquires a lacquered surface that is unaffected by +soap. Forced in powder or sheet form into molds under a pressure of 1200 +to 2000 pounds to the square inch it takes the most delicate +impressions. Billiard balls of bakelite <span class='pagenum'><a name="Page_139" id="Page_139">[Pg 139]</a></span>are claimed to be better than +ivory because, having no grain, they do not swell unequally with heat +and humidity and so lose their sphericity. Pipestems and beads of +bakelite have the clear brilliancy of amber and greater strength. +Fountain pens made of it are transparent so you can see how much ink you +have left. A new and enlarging field for bakelite and allied products is +the making of noiseless gears for automobiles and other machinery, also +of air-plane propellers.</p> + +<p>Celluloid is more plastic and elastic than bakelite. It is therefore +more easily worked in sheets and small objects. Celluloid can be made +perfectly transparent and colorless while bakelite is confined to the +range between a clear amber and an opaque brown or black. On the other +hand bakelite has the advantage in being tasteless, odorless, inert, +insoluble and non-inflammable. This last quality and its high electrical +resistance give bakelite its chief field of usefulness. Electricity was +discovered by the Greeks, who found that amber (<i>electron</i>) when rubbed +would pick up straws. This means simply that amber, like all such +resinous substances, natural or artificial, is a non-conductor or +di-electric and does not carry off and scatter the electricity collected +on the surface by the friction. Bakelite is used in its liquid form for +impregnating coils to keep the wires from shortcircuiting and in its +solid form for commutators, magnetos, switch blocks, distributors, and +all sorts of electrical apparatus for automobiles, telephones, wireless +telegraphy, electric lighting, etc.</p> + +<p>Bakelite, however, is only one of an indefinite number of such +condensation products. As Baeyer said long ago: "It seems that all the +aldehydes will, under <span class='pagenum'><a name="Page_140" id="Page_140">[Pg 140]</a></span>suitable circumstances, unite with the aromatic +hydrocarbons to form resins." So instead of phenol, other coal tar +products such as cresol, naphthol or benzene itself may be used. The +carbon links (-CH<sub>2</sub>-, methylene) necessary to hook these carbon rings +together may be obtained from other substances than the aldehydes, for +instance from the amines, or ammonia derivatives. Three chemists, L.V. +Kedman, A.J. Weith and F.P. Broek, working in 1910 on the Industrial +Fellowships of the late Robert Kennedy Duncan at the University of +Kansas, developed a process using formin instead of formaldehyde. +Formin—or, if you insist upon its full name, +hexa-methylene-tetramine—is a sugar-like substance with a fish-like +smell. This mixed with crystallized carbolic acid and slightly warmed +melts to a golden liquid that sets on pouring into molds. It is still +plastic and can be bent into any desired shape, but on further heating +it becomes hard without the need of pressure. Ammonia is given off in +this process instead of water which is the by-product in the case of +formaldehyde. The product is similar to bakelite, exactly how similar is +a question that the courts will have to decide. The inventors threatened +to call it Phenyl-endeka-saligeno-saligenin, but, rightly fearing that +this would interfere with its salability, they have named it "redmanol."</p> + +<p>A phenolic condensation product closely related to bakelite and redmanol +is condensite, the invention of Jonas Walter Aylesworth. Aylesworth was +trained in what he referred to as "the greatest university of the world, +the Edison laboratory." He entered this university at the age of +nineteen at a salary of $3 a <span class='pagenum'><a name="Page_141" id="Page_141">[Pg 141]</a></span>week, but Edison soon found that he had in +his new boy an assistant who could stand being shut up in the laboratory +working day and night as long as he could. After nine years of close +association with Edison he set up a little laboratory in his own back +yard to work out new plastics. He found that by acting on +naphthalene—the moth-ball stuff—with chlorine he got a series of +useful products called "halowaxes." The lower chlorinated products are +oils, which may be used for impregnating paper or soft wood, making it +non-inflammable and impregnable to water. If four atoms of chlorine +enter the naphthalene molecule the product is a hard wax that rings like +a metal.</p> + +<p>Condensite is anhydrous and infusible, and like its rivals finds its +chief employment in the insulation parts of electrical apparatus. The +records of the Edison phonograph are made of it. So are the buttons of +our blue-jackets. The Government at the outbreak of the war ordered +40,000 goggles in condensite frames to protect the eyes of our gunners +from the glare and acid fumes.</p> + +<p>The various synthetics played an important part in the war. According to +an ancient military pun the endurance of soldiers depends upon the +strength of their soles. The new compound rubber soles were found useful +in our army and the Germans attribute their success in making a little +leather go a long way during the late war to the use of a new synthetic +tanning material known as "neradol." There are various forms of this. +Some are phenolic condensation products of formaldehyde like those we +have been considering, but some use coal-tar compounds having no <span class='pagenum'><a name="Page_142" id="Page_142">[Pg 142]</a></span>phenol +groups, such as naphthalene sulfonic acid. These are now being made in +England under such names as "paradol," "cresyntan" and "syntan." They +have the advantage of the natural tannins such as bark in that they are +of known strength and can be varied to suit.</p> + +<p>This very grasping compound, formaldehyde, will attack almost anything, +even molecules many times its size. Gelatinous and albuminous substances +of all sorts are solidified by it. Glue, skimmed milk, blood, eggs, +yeast, brewer's slops, may by this magic agent be rescued from waste and +reappear in our buttons, hairpins, roofing, phonographs, shoes or +shoe-polish. The French have made great use of casein hardened by +formaldehyde into what is known as "galalith" (i.e., milkstone). This is +harder than celluloid and non-inflammable, but has the disadvantages of +being more brittle and of absorbing moisture. A mixture of casein and +celluloid has something of the merits of both.</p> + +<p>The Japanese, as we should expect, are using the juice of the soy bean, +familiar as a condiment to all who patronize chop-sueys or use +Worcestershire sauce. The soy glucine coagulated by formalin gives a +plastic said to be better and cheaper than celluloid. Its inventor, S. +Sato, of Sendai University, has named it, according to American +precedent, "Satolite," and has organized a million-dollar Satolite +Company at Mukojima.</p> + +<p>The algin extracted from the Pacific kelp can be used as a rubber +surrogate for water-proofing cloth. When combined with heavier alkaline +bases it forms a tough and elastic substance that can be rolled into +<span class='pagenum'><a name="Page_143" id="Page_143">[Pg 143]</a></span>transparent sheets like celluloid or turned into buttons and knife +handles.</p> + +<p>In Australia when the war shut off the supply of tin the Government +commission appointed to devise means of preserving fruits recommended +the use of cardboard containers varnished with "magramite." This is a +name the Australians coined for synthetic resin made from phenol and +formaldehyde like bakelite. Magramite dissolved in alcohol is painted on +the cardboard cans and when these are stoved the coating becomes +insoluble.</p> + +<p>Tarasoff has made a series of condensation products from phenol and +formaldehyde with the addition of sulfonated oils. These are formed by +the action of sulfuric acid on coconut, castor, cottonseed or mineral +oils. The products of this combination are white plastics, opaque, +insoluble and infusible.</p> + +<p>Since I am here chiefly concerned with "Creative Chemistry," that is, +with the art of making substances not found in nature, I have not spoken +of shellac, asphaltum, rosin, ozocerite and the innumerable gums, resins +and waxes, animal, mineral and vegetable, that are used either by +themselves or in combination with the synthetics. What particular "dope" +or "mud" is used to coat a canvas or form a telephone receiver is often +hard to find out. The manufacturer finds secrecy safer than the patent +office and the chemist of a rival establishment is apt to be baffled in +his attempt to analyze and imitate. But we of the outside world are not +concerned with this, though we are interested in the manifold +applications of these new materials.</p> + +<p>There seems to be no limit to these compounds and <span class='pagenum'><a name="Page_144" id="Page_144">[Pg 144]</a></span>every week the +journals report new processes and patents. But we must not allow the new +ones to crowd out the remembrance of the oldest and most famous of the +synthetic plasters, hard rubber, to which a separate chapter must be +devoted.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_145" id="Page_145">[Pg 145]</a></span></p> +<h2><a name="VIII" id="VIII"></a>VIII</h2> + +<h3>THE RACE FOR RUBBER</h3> + + +<p>There is one law that regulates all animate and inanimate things. It is +formulated in various ways, for instance:</p> + +<p>Running down a hill is easy. In Latin it reads, <i>facilis descensus +Averni.</i> Herbert Spencer calls it the dissolution of definite coherent +heterogeneity into indefinite incoherent homogeneity. Mother Goose +expresses it in the fable of Humpty Dumpty, and the business man +extracts the moral as, "You can't unscramble an egg." The theologian +calls it the dogma of natural depravity. The physicist calls it the +second law of thermodynamics. Clausius formulates it as "The entropy of +the world tends toward a maximum." It is easier to smash up than to +build up. Children find that this is true of their toys; the Bolsheviki +have found that it is true of a civilization. So, too, the chemist knows +analysis is easier than synthesis and that creative chemistry is the +highest branch of his art.</p> + +<p>This explains why chemists discovered how to take rubber apart over +sixty years before they could find out how to put it together. The first +is easy. Just put some raw rubber into a retort and heat it. If you can +stand the odor you will observe the caoutchouc decomposing and a +benzine-like liquid distilling over.<span class='pagenum'><a name="Page_146" id="Page_146">[Pg 146]</a></span> This is called "isoprene." Any +Freshman chemist could write the reaction for this operation. It is +simply</p> + +<p> +<span style="margin-left: 2em;">C<sub>10</sub>H<sub>16</sub> → 2C<sub>5</sub>H<sub>8</sub></span><br /> +<span style="margin-left: 1em;">caoutchouc isoprene</span><br /> +</p> + +<p>That is, one molecule of the gum splits up into two molecules of the +liquid. It is just as easy to write the reaction in the reverse +directions, as 2 isoprene→ 1 caoutchouc, but nobody could make it go +in that direction. Yet it could be done. It had been done. But the man +who did it did not know how he did it and could not do it again. +Professor Tilden in May, 1892, read a paper before the Birmingham +Philosophical Society in which he said:</p> + +<div class="blockquot"><p>I was surprised a few weeks ago at finding the contents of the +bottles containing isoprene from turpentine entirely changed in +appearance. In place of a limpid, colorless liquid the bottles +contained a dense syrup in which were floating several large +masses of a yellowish color. Upon examination this turned out +to be India rubber.</p></div> + +<p>But neither Professor Tilden nor any one else could repeat this +accidental metamorphosis. It was tantalizing, for the world was willing +to pay $2,000,000,000 a year for rubber and the forests of the Amazon +and Congo were failing to meet the demand. A large share of these +millions would have gone to any chemist who could find out how to make +synthetic rubber and make it cheaply enough. With such a reward of fame +and fortune the competition among chemists was intense. It took the form +of an international contest in which England and Germany were neck and +neck.</p> + +<p><span class='pagenum'><a name="Page_147" id="Page_147">[Pg 147]</a></span></p> + +<div class="figcenter" style="width: 305px;"> +<img src="images/image177.jpg" width="305" height="437" alt="Courtesy of the "India Rubber World." + +What goes into rubber and what is made out of it" title="" /> +<span class="caption">Courtesy of the "India Rubber World." + +What goes into rubber and what is made out of it</span> +</div> + +<p><span class='pagenum'><a name="Page_148" id="Page_148">[Pg 148]</a></span>The English, who had been beaten by the Germans in the dye business +where they had the start, were determined not to lose in this. Prof. +W.H. Perkin, of Manchester University, was one of the most eager, for he +was inspired by a personal grudge against the Germans as well as by +patriotism and scientific zeal. It was his father who had, fifty years +before, discovered mauve, the first of the anilin dyes, but England +could not hold the business and its rich rewards went over to Germany. +So in 1909 a corps of chemists set to work under Professor Perkin in the +Manchester laboratories to solve the problem of synthetic rubber. What +reagent could be found that would reverse the reaction and convert the +liquid isoprene into the solid rubber? It was discovered, by accident, +we may say, but it should be understood that such advantageous accidents +happen only to those who are working for them and know how to utilize +them. In July, 1910, Dr. Matthews, who had charge of the research, set +some isoprene to drying over metallic sodium, a common laboratory method +of freeing a liquid from the last traces of water. In September he found +that the flask was filled with a solid mass of real rubber instead of +the volatile colorless liquid he had put into it.</p> + +<p>Twenty years before the discovery would have been useless, for sodium +was then a rare and costly metal, a little of it in a sealed glass tube +being passed around the chemistry class once a year as a curiosity, or a +tiny bit cut off and dropped in water to see what a fuss it made. But +nowadays metallic sodium is cheaply produced by the aid of electricity. +The difficulty lay rather in the cost of the raw material, isoprene. In +<span class='pagenum'><a name="Page_149" id="Page_149">[Pg 149]</a></span>industrial chemistry it is not sufficient that a thing can be made; it +must be made to pay. Isoprene could be obtained from turpentine, but +this was too expensive and limited in supply. It would merely mean the +destruction of pine forests instead of rubber forests. Starch was +finally decided upon as the best material, since this can be obtained +for about a cent a pound from potatoes, corn and many other sources. +Here, however, the chemist came to the end of his rope and had to call +the bacteriologist to his aid. The splitting of the starch molecule is +too big a job for man; only the lower organisms, the yeast plant, for +example, know enough to do that. Owing perhaps to the <i>entente cordiale</i> +a French biologist was called into the combination, Professor Fernbach, +of the Pasteur Institute, and after eighteen months' hard work he +discovered a process of fermentation by which a large amount of fusel +oil can be obtained from any starchy stuff. Hitherto the aim in +fermentation and distillation had been to obtain as small a proportion +of fusel as possible, for fusel oil is a mixture of the heavier +alcohols, all of them more poisonous and malodorous than common alcohol. +But here, as has often happened in the history of industrial chemistry, +the by-product turned out to be more valuable than the product. From +fusel oil by the use of chlorine isoprene can be prepared, so the chain +was complete.</p> + +<p>But meanwhile the Germans had been making equal progress. In 1905 Prof. +Karl Harries, of Berlin, found out the name of the caoutchouc molecule. +This discovery was to the chemists what the architect's plan of a house +is to the builder. They knew then <span class='pagenum'><a name="Page_150" id="Page_150">[Pg 150]</a></span>what they were trying to construct +and could go about their task intelligently.</p> + +<p>Mark Twain said that he could understand something about how astronomers +could measure the distance of the planets, calculate their weights and +so forth, but he never could see how they could find out their names +even with the largest telescopes. This is a joke in astronomy but it is +not in chemistry. For when the chemist finds out the structure of a +compound he gives it a name which means that. The stuff came to be +called "caoutchouc," because that was the way the Spaniards of +Columbus's time caught the Indian word "cahuchu." When Dr. Priestley +called it "India rubber" he told merely where it came from and what it +was good for. But when Harries named it +"1-5-dimethyl-cyclo-octadien-1-5" any chemist could draw a picture of it +and give a guess as to how it could be made. Even a person without any +knowledge of chemistry can get the main point of it by merely looking at +this diagram:</p> + + +<div class="figcenter" style="width: 350px;"> +<img src="images/image180.jpg" width="350" height="131" alt="isoprene turns into caoutchouc" title="" /> +<span class="caption">isoprene turns into caoutchouc</span> +</div> + +<p>I have dropped the 16 H's or hydrogen atoms of the formula for +simplicity's sake. They simply hook on wherever they can. You will see +that the isoprene consists of a chain of four carbon atoms (represented +by the C's) with an extra carbon on the side. In the transformation of +this colorless liquid into soft rubber <span class='pagenum'><a name="Page_151" id="Page_151">[Pg 151]</a></span>two of the double linkages break +and so permit the two chains of 4 C's to unite to form one ring of +eight. If you have ever played ring-around-a-rosy you will get the idea. +In Chapter IV I explained that the anilin dyes are built up upon the +benzene ring of six carbon atoms. The rubber ring consists of eight at +least and probably more. Any substance containing that peculiar carbon +chain with two double links C=C-C=C can double up—polymerize, the +chemist calls it—into a rubber-like substance. So we may have many +kinds of rubber, some of which may prove to be more useful than that +which happens to be found in nature.</p> + +<p>With the structural formula of Harries as a clue chemists all over the +world plunged into the problem with renewed hope. The famous Bayer dye +works at Elberfeld took it up and there in August, 1909, Dr. Fritz +Hofmann worked out a process for the converting of pure isoprene into +rubber by heat. Then in 1910 Harries happened upon the same sodium +reaction as Matthews, but when he came to get it patented he found that +the Englishman had beaten him to the patent office by a few weeks.</p> + +<p>This Anglo-German rivalry came to a dramatic climax in 1912 at the great +hall of the College of the City of New York when Dr. Carl Duisberg, of +the Elberfeld factory, delivered an address on the latest achievements +of the chemical industry before the Eighth—and the last for a long +time—International Congress of Applied Chemistry. Duisberg insisted +upon talking in German, although more of his auditors would have +understood him in English. He laid full <span class='pagenum'><a name="Page_152" id="Page_152">[Pg 152]</a></span>emphasis upon German +achievements and cast doubt upon the claim of "the Englishman Tilden" to +have prepared artificial rubber in the eighties. Perkin, of Manchester, +confronted him with his new process for making rubber from potatoes, but +Duisberg countered by proudly displaying two automobile tires made of +synthetic rubber with which he had made a thousand-mile run.</p> + +<p>The intense antagonism between the British and German chemists at this +congress was felt by all present, but we did not foresee that in two +years from that date they would be engaged in manufacturing poison gas +to fire at one another. It was, however, realized that more was at stake +than personal reputation and national prestige. Under pressure of the +new demand for automobiles the price of rubber jumped from $1.25 to $3 a +pound in 1910, and millions had been invested in plantations. If +Professor Perkin was right when he told the congress that by his process +rubber could be made for less than 25 cents a pound it meant that these +plantations would go the way of the indigo plantations when the Germans +succeeded in making artificial indigo. If Dr. Duisberg was right when he +told the congress that synthetic rubber would "certainly appear on the +market in a very short time," it meant that Germany in war or peace +would become independent of Brazil in the matter of rubber as she had +become independent of Chile in the matter of nitrates.</p> + +<p>As it turned out both scientists were too sanguine. Synthetic rubber has +not proved capable of displacing natural rubber by underbidding it nor +even of replacing <span class='pagenum'><a name="Page_153" id="Page_153">[Pg 153]</a></span>natural rubber when this is shut out. When Germany +was blockaded and the success of her armies depended on rubber, price +was no object. Three Danish sailors who were caught by United States +officials trying to smuggle dental rubber into Germany confessed that +they had been selling it there for gas masks at $73 a pound. The German +gas masks in the latter part of the war were made without rubber and +were frail and leaky. They could not have withstood the new gases which +American chemists were preparing on an unprecedented scale. Every scrap +of old rubber in Germany was saved and worked over and over and diluted +with fillers and surrogates to the limit of elasticity. Spring tires +were substituted for pneumatics. So it is evident that the supply of +synthetic rubber could not have been adequate or satisfactory. Neither, +on the other hand, have the British made a success of the Perkin +process, although they spent $200,000 on it in the first two years. But, +of course, there was not the same necessity for it as in the case of +Germany, for England had practically a monopoly of the world's supply of +natural rubber either through owning plantations or controlling +shipping. If rubber could not be manufactured profitably in Germany when +the demand was imperative and price no consideration it can hardly be +expected to compete with the natural under peace conditions.</p> + +<p>The problem of synthetic rubber has then been solved scientifically but +not industrially. It can be made but cannot be made to pay. The +difficulty is to find a cheap enough material to start with. We can make +rubber out of potatoes—but potatoes have other uses. It <span class='pagenum'><a name="Page_154" id="Page_154">[Pg 154]</a></span>would require +more land and more valuable land to raise the potatoes than to raise the +rubber. We can get isoprene by the distillation of turpentine—but why +not bleed a rubber tree as well as a pine tree? Turpentine is neither +cheap nor abundant enough. Any kind of wood, sawdust for instance, can +be utilized by converting the cellulose over into sugar and fermenting +this to alcohol, but the process is not likely to prove profitable. +Petroleum when cracked up to make gasoline gives isoprene or other +double-bond compounds that go over into some form of rubber.</p> + +<p>But the most interesting and most promising of all is the complete +inorganic synthesis that dispenses with the aid of vegetation and starts +with coal and lime. These heated together in the electric furnace form +calcium carbide and this, as every automobilist knows, gives acetylene +by contact with water. From this gas isoprene can be made and the +isoprene converted into rubber by sodium, or acid or alkali or simple +heating. Acetone, which is also made from acetylene, can be converted +directly into rubber by fuming sulfuric acid. This seems to have been +the process chiefly used by the Germans during the war. Several carbide +factories were devoted to it. But the intermediate and by-products of +the process, such as alcohol, acetic acid and acetone, were in as much +demand for war purposes as rubber. The Germans made some rubber from +pitch imported from Sweden. They also found a useful substitute in +aluminum naphthenate made from Baku petroleum, for it is elastic and +plastic and can be vulcanized.</p> + +<p>So although rubber can be made in many different <span class='pagenum'><a name="Page_155" id="Page_155">[Pg 155]</a></span>ways it is not +profitable to make it in any of them. We have to rely still upon the +natural product, but we can greatly improve upon the way nature produces +it. When the call came for more rubber for the electrical and automobile +industries the first attempt to increase the supply was to put pressure +upon the natives to bring in more of the latex. As a consequence the +trees were bled to death and sometimes also the natives. The Belgian +atrocities in the Congo shocked the civilized world and at Putumayo on +the upper Amazon the same cause produced the same horrible effects. But +no matter what cruelty was practiced the tropical forests could not be +made to yield a sufficient increase, so the cultivation of the rubber +was begun by far-sighted men in Dutch Java, Sumatra and Borneo and in +British Malaya and Ceylon.</p> + +<p>Brazil, feeling secure in the possession of a natural monopoly, made no +effort to compete with these parvenus. It cost about as much to gather +rubber from the Amazon forests as it did to raise it on a Malay +plantation, that is, 25 cents a pound. The Brazilian Government clapped +on another 25 cents export duty and spent the money lavishly. In 1911 +the treasury of Para took in $2,000,000 from the rubber tax and a good +share of the money was spent on a magnificent new theater at Manaos—not +on setting out rubber trees. The result of this rivalry between the +collector and the cultivator is shown by the fact that in the decade +1907-1917 the world's output of plantation rubber increased from 1000 to +204,000 tons, while the output of wild rubber decreased from 68,000 to +53,000. Besides this the plantation rubber is a cleaner and <span class='pagenum'><a name="Page_156" id="Page_156">[Pg 156]</a></span>more even +product, carefully coagulated by acetic acid instead of being smoked +over a forest fire. It comes in pale yellow sheets instead of big black +balls loaded with the dirt or sticks and stones that the honest Indian +sometimes adds to make a bigger lump. What's better, the man who milks +the rubber trees on a plantation may live at home where he can be +decently looked after. The agriculturist and the chemist may do what the +philanthropist and statesman could not accomplish: put an end to the +cruelties involved in the international struggle for "black gold."</p> + +<p>The United States uses three-fourths of the world's rubber output and +grows none of it. What is the use of tropical possessions if we do not +make use of them? The Philippines could grow all our rubber and keep a +$300,000,000 business under our flag. Santo Domingo, where rubber was +first discovered, is now under our supervision and could be enriched by +the industry. The Guianas, where the rubber tree was first studied, +might be purchased. It is chiefly for lack of a definite colonial policy +that our rubber industry, by far the largest in the world, has to be +dependent upon foreign sources for all its raw materials. Because the +Philippines are likely to be cast off at any moment, American +manufacturers are placing their plantations in the Dutch or British +possessions. The Goodyear Company has secured a concession of 20,000 +acres near Medan in Dutch Sumatra.</p> + +<p>While the United States is planning to relinquish its Pacific +possessions the British have more than doubled their holdings in New +Guinea by the acquisition of Kaiser Wilhelm's Land, good rubber +country.<span class='pagenum'><a name="Page_157" id="Page_157">[Pg 157]</a></span> The British Malay States in 1917 exported over $118,000,000 +worth of plantation-grown rubber and could have sold more if shipping +had not been short and production restricted. Fully 90 per cent. of the +cultivated rubber is now grown in British colonies or on British +plantations in the Dutch East Indies. To protect this monopoly an act +has been passed preventing foreigners from buying more land in the Malay +Peninsula. The Japanese have acquired there 50,000 acres, on which they +are growing more than a million dollars' worth of rubber a year. The +British <i>Tropical Life</i> says of the American invasion: "As America is so +extremely wealthy Uncle Sam can well afford to continue to buy our +rubber as he has been doing instead of coming in to produce rubber to +reduce his competition as a buyer in the world's market." The Malaya +estates calculate to pay a dividend of 20 per cent. on the investment +with rubber selling at 30 cents a pound and every two cents additional +on the price brings a further 3-1/2 per cent. dividend. The output is +restricted by the Rubber Growers' Association so as to keep the price up +to 50-70 cents. When the plantations first came into bearing in 1910 +rubber was bringing nearly $3 a pound, and since it can be produced at +less than 30 cents a pound we can imagine the profits of the early +birds.</p> + +<p>The fact that the world's rubber trade was in the control of Great +Britain caused America great anxiety and financial loss in the early +part of the war when the British Government, suspecting—not without +reason—that some American rubber goods were getting into Germany +through neutral nations, suddenly shut <span class='pagenum'><a name="Page_158" id="Page_158">[Pg 158]</a></span>off our supply. This threatened +to kill the fourth largest of our industries and it was only by the +submission of American rubber dealers to the closest supervision and +restriction by the British authorities that they were allowed to +continue their business. Sir Francis Hopwood, in laying down these +regulations, gave emphatic warning "that in case any manufacturer, +importer or dealer came under suspicion his permits should be +immediately revoked. Reinstatement will be slow and difficult. The +British Government will cancel first and investigate afterward." Of +course the British had a right to say under what conditions they should +sell their rubber and we cannot blame them for taking such precautions +to prevent its getting to their enemies, but it placed the United States +in a humiliating position and if we had not been in sympathy with their +side it would have aroused more resentment than it did. But it made +evident the desirability of having at least part of our supply under our +own control and, if possible, within our own country. Rubber is not rare +in nature, for it is contained in almost every milky juice. Every +country boy knows that he can get a self-feeding mucilage brush by +cutting off a milkweed stalk. The only native source so far utilized is +the guayule, which grows wild on the deserts of the Mexican and the +American border. The plant was discovered in 1852 by Dr. J.M. Bigelow +near Escondido Creek, Texas. Professor Asa Gray described it and named +it Parthenium argentatum, or the silver Pallas. When chopped up and +macerated guayule gives a satisfactory quality of caoutchouc in +profitable amounts. In 1911 seven thousand tons of <span class='pagenum'><a name="Page_159" id="Page_159">[Pg 159]</a></span>guayule were +imported from Mexico; in 1917 only seventeen hundred tons. Why this +falling off? Because the eager exploiters had killed the goose that laid +the golden egg, or in plain language, pulled up the plant by the roots. +Now guayule is being cultivated and is reaped instead of being uprooted. +Experiments at the Tucson laboratory have recently removed the +difficulty of getting the seed to germinate under cultivation. This +seems the most promising of the home-grown plants and, until artificial +rubber can be made profitable, gives us the only chance of being in part +independent of oversea supply.</p> + +<p>There are various other gums found in nature that can for some purposes +be substituted for caoutchouc. Gutta percha, for instance, is pliable +and tough though not very elastic. It becomes plastic by heat so it can +be molded, but unlike rubber it cannot be hardened by heating with +sulfur. A lump of gutta percha was brought from Java in 1766 and placed +in a British museum, where it lay for nearly a hundred years before it +occurred to anybody to do anything with it except to look at it. But a +German electrician, Siemens, discovered in 1847 that gutta percha was +valuable for insulating telegraph lines and it found extensive +employment in submarine cables as well as for golf balls, and the like.</p> + +<p>Balata, which is found in the forests of the Guianas, is between gutta +percha and rubber, not so good for insulation but useful for shoe soles +and machine belts. The bark of the tree is so thick that the latex does +not run off like caoutchouc when the bark is cut. So the bark has to be +cut off and squeezed in hand presses.<span class='pagenum'><a name="Page_160" id="Page_160">[Pg 160]</a></span> Formerly this meant cutting down +the tree, but now alternate strips of the bark are cut off and squeezed +so the tree continues to live.</p> + +<p>When Columbus discovered Santo Domingo he found the natives playing with +balls made from the gum of the caoutchouc tree. The soldiers of Pizarro, +when they conquered Inca-Land, adopted the Peruvian custom of smearing +caoutchouc over their coats to keep out the rain. A French scientist, M. +de la Condamine, who went to South America to measure the earth, came +back in 1745 with some specimens of caoutchouc from Para as well as +quinine from Peru. The vessel on which he returned, the brig <i>Minerva</i>, +had a narrow escape from capture by an English cruiser, for Great +Britain was jealous of any trespassing on her American sphere of +influence. The Old World need not have waited for the discovery of the +New, for the rubber tree grows wild in Annam as well as Brazil, but none +of the Asiatics seems to have discovered any of the many uses of the +juice that exudes from breaks in the bark.</p> + +<p>The first practical use that was made of it gave it the name that has +stuck to it in English ever since. Magellan announced in 1772 that it +was good to remove pencil marks. A lump of it was sent over from France +to Priestley, the clergyman chemist who discovered oxygen and was mobbed +out of Manchester for being a republican and took refuge in +Pennsylvania. He cut the lump into little cubes and gave them to his +friends to eradicate their mistakes in writing or figuring. Then they +asked him what the queer things were and he said that they were "India +rubbers."</p> + + +<p><a name="image_18" id="image_18"></a></p> +<div class="figcenter" style="width: 322px;"> +<img src="images/image191a.jpg" width="322" height="403" alt="FOREST RUBBER" title="" /> +<span class="caption">FOREST RUBBER</span> +</div> +<div class="blockquot"> +<p><b>Compare this tropical tangle and gnarled trunk with the straight tree +and cleared ground of the plantation. At the foot of the trunk are cups +collecting rubber juice.</b></p> +</div> + +<p><a name="image_17" id="image_17"></a></p> +<div class="figcenter" style="width: 325px;"> +<img src="images/image191b.jpg" width="325" height="405" alt="PLANTATION RUBBER" title="" /> +<span class="caption">PLANTATION RUBBER</span> +</div> +<div class="blockquot"> +<p><b>This spiral cut draws off the milk as completely and quickly as possible +without harming the tree. The man is pulling off a strip of coagulated +rubber that clogs it.</b></p> +</div> + +<p><a name="image_19" id="image_19"></a></p> +<div class="figcenter" style="width: 321px;"> +<img src="images/image192.jpg" width="321" height="419" alt="IN MAKING GARDEN HOSE THE RUBBER IS FORMED INTO A TUBE +BY THE MACHINE ON THE RIGHT AND COILED ON THE TABLE TO THE LEFT" title="" /> +<span class="caption">IN MAKING GARDEN HOSE THE RUBBER IS FORMED INTO A TUBE +BY THE MACHINE ON THE RIGHT AND COILED ON THE TABLE TO THE LEFT</span> +</div> + +<p>The Peruvian natives had used caoutchouc for water-<span class='pagenum'><a name="Page_161" id="Page_161">[Pg 161]</a></span>proof clothing, +shoes, bottles and syringes, but Europe was slow to take it up, for the +stuff was too sticky and smelled too bad in hot weather to become +fashionable in fastidious circles. In 1825 Mackintosh made his name +immortal by putting a layer of rubber between two cloths.</p> + +<p>A German chemist, Ludersdorf, discovered in 1832 that the gum could be +hardened by treating it with sulfur dissolved in turpentine. But it was +left to a Yankee inventor, Charles Goodyear, of Connecticut, to work out +a practical solution of the problem. A friend of his, Hayward, told him +that it had been revealed to him in a dream that sulfur would harden +rubber, but unfortunately the angel or defunct chemist who inspired the +vision failed to reveal the details of the process. So Hayward sold out +his dream to Goodyear, who spent all his own money and all he could +borrow from his friends trying to convert it into a reality. He worked +for ten years on the problem before the "lucky accident" came to him. +One day in 1839 he happened to drop on the hot stove of the kitchen that +he used as a laboratory a mixture of caoutchouc and sulfur. To his +surprise he saw the two substances fuse together into something new. +Instead of the soft, tacky gum and the yellow, brittle brimstone he had +the tough, stable, elastic solid that has done so much since to make our +footing and wheeling safe, swift and noiseless. The gumshoes or galoshes +that he was then enabled to make still go by the name of "rubbers" in +this country, although we do not use them for pencil erasers.</p> + +<p>Goodyear found that he could vary this "vulcanized <span class='pagenum'><a name="Page_162" id="Page_162">[Pg 162]</a></span>rubber" at will. By +adding a little more sulfur he got a hard substance which, however, +could be softened by heat so as to be molded into any form wanted. Out +of this "hard rubber" "vulcanite" or "ebonite" were made combs, +hairpins, penholders and the like, and it has not yet been superseded +for some purposes by any of its recent rivals, the synthetic resins.</p> + +<p>The new form of rubber made by the Germans, methyl rubber, is said to be +a superior substitute for the hard variety but not satisfactory for the +soft. The electrical resistance of the synthetic product is 20 per cent, +higher than the natural, so it is excellent for insulation, but it is +inferior in elasticity. In the latter part of the war the methyl rubber +was manufactured at the rate of 165 tons a month.</p> + +<p>The first pneumatic tires, known then as "patent aerial wheels," were +invented by Robert William Thomson of London in 1846. On the following +year a carriage equipped with them was seen in the streets of New York +City. But the pneumatic tire did not come into use until after 1888, +when an Irish horse-doctor, John Boyd Dunlop, of Belfast, tied a rubber +tube around the wheels of his little son's velocipede. Within seven +years after that a $25,000,000 corporation was manufacturing Dunlop +tires. Later America took the lead in this business. In 1913 the United +States exported $3,000,000 worth of tires and tubes. In 1917 the +American exports rose to $13,000,000, not counting what went to the +Allies. The number of pneumatic tires sold in 1917 is estimated at +18,000,000, which at an average cost of $25 would amount to +$450,000,000.</p> + +<p><span class='pagenum'><a name="Page_163" id="Page_163">[Pg 163]</a></span>No matter how much synthetic rubber may be manufactured or how many +rubber trees are set out there is no danger of glutting the market, for +as the price falls the uses of rubber become more numerous. One can +think of a thousand ways in which rubber could be used if it were only +cheap enough. In the form of pads and springs and tires it would do much +to render traffic noiseless. Even the elevated railroad and the subway +might be opened to conversation, and the city made habitable for mild +voiced and gentle folk. It would make one's step sure, noiseless and +springy, whether it was used individualistically as rubber heels or +collectivistically as carpeting and paving. In roofing and siding and +paint it would make our buildings warmer and more durable. It would +reduce the cost and permit the extension of electrical appliances of +almost all kinds. In short, there is hardly any other material whose +abundance would contribute more to our comfort and convenience. Noise is +an automatic alarm indicating lost motion and wasted energy. Silence is +economy and resiliency is superior to resistance. A gumshoe outlasts a +hobnailed sole and a rubber tube full of air is better than a steel +tire.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_164" id="Page_164">[Pg 164]</a></span></p> +<h2><a name="IX" id="IX"></a>IX</h2> + +<h3>THE RIVAL SUGARS</h3> + + +<p>The ancient Greeks, being an inquisitive and acquisitive people, were +fond of collecting tales of strange lands. They did not care much +whether the stories were true or not so long as they were interesting. +Among the marvels that the Greeks heard from the Far East two of the +strangest were that in India there were plants that bore wool without +sheep and reeds that bore honey without bees. These incredible tales +turned out to be true and in the course of time Europe began to get a +little calico from Calicut and a kind of edible gravel that the Arabs +who brought it called "sukkar." But of course only kings and queens +could afford to dress in calico and have sugar prescribed for them when +they were sick.</p> + +<p>Fortunately, however, in the course of time the Arabs invaded Spain and +forced upon the unwilling inhabitants of Europe such instrumentalities +of higher civilization as arithmetic and algebra, soap and sugar. Later +the Spaniards by an act of equally unwarranted and beneficent aggression +carried the sugar cane to the Caribbean, where it thrived amazingly. The +West Indies then became a rival of the East Indies as a treasure-house +of tropical wealth and for several centuries the Spanish, Portuguese, +Dutch, English, Danes and French fought like wildcats to gain possession +of this <span class='pagenum'><a name="Page_165" id="Page_165">[Pg 165]</a></span>little nest of islands and the routes leading thereunto.</p> + +<p>The English finally overcame all these enemies, whether they fought her +singly or combined. Great Britain became mistress of the seas and took +such Caribbean lands as she wanted. But in the end her continental foes +came out ahead, for they rendered her victory valueless. They were +defeated in geography but they won in chemistry. Canning boasted that +"the New World had been called into existence to redress the balance of +the Old." Napoleon might have boasted that he had called in the sugar +beet to balance the sugar cane. France was then, as Germany was a +century later, threatening to dominate the world. England, then as in +the Great War, shut off from the seas the shipping of the aggressive +power. France then, like Germany later, felt most keenly the lack of +tropical products, chief among which, then but not in the recent crisis, +was sugar. The cause of this vital change is that in 1747 Marggraf, a +Berlin chemist, discovered that it was possible to extract sugar from +beets. There was only a little sugar in the beet root then, some six per +cent., and what he got out was dirty and bitter. One of his pupils in +1801 set up a beet sugar factory near Breslau under the patronage of the +King of Prussia, but the industry was not a success until Napoleon took +it up and in 1810 offered a prize of a million francs for a practical +process. How the French did make fun of him for this crazy notion! In a +comic paper of that day you will find a cartoon of Napoleon in the +nursery beside the cradle of his son and heir, the King of Rome—known +to the readers of Rostand as l'Aiglon. The Emperor is squeezing the +juice of a beet into his <span class='pagenum'><a name="Page_166" id="Page_166">[Pg 166]</a></span>coffee and the nurse has put a beet into the +mouth of the infant King, saying: "Suck, dear, suck. Your father says +it's sugar."</p> + +<p>In like manner did the wits ridicule Franklin for fooling with +electricity, Rumford for trying to improve chimneys, Parmentier for +thinking potatoes were fit to eat, and Jefferson for believing that +something might be made of the country west of the Mississippi. In all +ages ridicule has been the chief weapon of conservatism. If you want to +know what line human progress will take in the future read the funny +papers of today and see what they are fighting. The satire of every +century from Aristophanes to the latest vaudeville has been directed +against those who are trying to make the world wiser or better, against +the teacher and the preacher, the scientist and the reformer.</p> + +<p>In spite of the ridicule showered upon it the despised beet year by year +gained in sweetness of heart. The percentage of sugar rose from six to +eighteen and by improved methods of extraction became finally as pure +and palatable as the sugar of the cane. An acre of German beets produces +more sugar than an acre of Louisiana cane. Continental Europe waxed +wealthy while the British West Indies sank into decay. As the beets of +Europe became sweeter the population of the islands became blacker. +Before the war England was paying out $125,000,000 for sugar, and more +than two-thirds of this money was going to Germany and Austria-Hungary. +Fostered by scientific study, protected by tariff duties, and stimulated +by export bounties, the beet sugar industry became one of the financial +forces of the world. The English at home, especially the +marmalade-makers, at <span class='pagenum'><a name="Page_167" id="Page_167">[Pg 167]</a></span>first rejoiced at the idea of getting sugar for +less than cost at the expense of her continental rivals. But the +suffering colonies took another view of the situation. In 1888 a +conference of the powers called at London agreed to stop competing by +the pernicious practice of export bounties, but France and the United +States refused to enter, so the agreement fell through. Another +conference ten years later likewise failed, but when the parvenu beet +sugar ventured to invade the historic home of the cane the limit of +toleration had been reached. The Council of India put on countervailing +duties to protect their homegrown cane from the bounty-fed beet. This +forced the calling of a convention at Brussels in 1903 "to equalize the +conditions of competition between beet sugar and cane sugar of the +various countries," at which the powers agreed to a mutual suppression +of bounties. Beet sugar then divided the world's market equally <span class='pagenum'><a name="Page_168" id="Page_168">[Pg 168]</a></span>with +cane sugar and the two rivals stayed substantially neck and neck until +the Great War came. This shut out from England the product of Germany, +Austria-Hungary, Belgium, northern France and Russia and took the +farmers from their fields. The battle lines of the Central Powers +enclosed the land which used to grow a third of the world's supply of +sugar. In 1913 the beet and the cane each supplied about nine million +tons of sugar. In 1917 the output of cane sugar was 11,200,000 and of +beet sugar 5,300,000 tons. Consequently the Old World had to draw upon +the New. Cuba, on which the United States used to depend for half its +sugar supply, sent over 700,000 tons of raw sugar to England in 1916. +The United States sent as much more refined sugar. The lack of shipping +interfered with our getting sugar from our tropical dependencies, +Hawaii, Porto Rico and the Philippines. The homegrown beets give us only +a fifth and the cane of Louisiana and Texas only a fifteenth of the +sugar we need. As a result we were obliged to file a claim in advance to +get a pound of sugar from the corner grocery and then we were apt to be +put off with rock candy, muscovado or honey. Lemon drops proved useful +for Russian tea and the "long sweetening" of our forefathers came again +into vogue in the form of various syrups. The United States was +accustomed to consume almost a fifth of all the sugar produced in the +world—and then we could not get it.</p> + +<h2></h2><div class="figcenter" style="width: 800px;"> +<img src="images/image199alt.jpg" width="800" height="471" alt="MAP SHOWING LOCATION OF EUROPEAN BEET SUGAR +FACTORIES—ALSO BATTLE LINES AT CLOSE OF 1918 ESTIMATED THAT ONE-THIRD +OF WORLDS PRODUCTION BEFORE THE WAR WAS PRODUCED WITHIN BATTLE LINES +Courtesy American Sugar Refining Co." title="" /> +<span class="caption">MAP SHOWING LOCATION OF EUROPEAN BEET SUGAR +FACTORIES—ALSO BATTLE LINES AT CLOSE OF 1918 ESTIMATED THAT ONE-THIRD +OF WORLDS PRODUCTION BEFORE THE WAR WAS PRODUCED WITHIN BATTLE LINES +Courtesy American Sugar Refining Co.</span> +</div> + +<p>The shortage made us realize how dependent we have become upon sugar. +Yet it was, as we have seen, practically unknown to the ancients and +only within the present generation has it become an essential factor in +<span class='pagenum'><a name="Page_169" id="Page_169">[Pg 169]</a></span>our diet. As soon as the chemist made it possible to produce sugar at a +reasonable price all nations began to buy it in proportion to their +means. Americans, as the wealthiest people in the world, ate the most, +ninety pounds a year on the average for every man, woman and child. In +other words we ate our weight of sugar every year. The English consumed +nearly as much as the Americans; the French and Germans about <span class='pagenum'><a name="Page_170" id="Page_170">[Pg 170]</a></span>half as +much; the Balkan peoples less than ten pounds per annum; and the African +savages none.</p> + +<div class="figcenter" style="width: 530px;"> +<img src="images/image201.jpg" width="530" height="600" alt="How the sugar beet has gained enormously in sugar content +under chemical control" title="" /> +<span class="caption">How the sugar beet has gained enormously in sugar content +under chemical control</span> +</div> + +<p>Pure white sugar is the first and greatest contribution of chemistry to +the world's dietary. It is unique in being a single definite chemical +compound, sucrose, C<sub>12</sub>H<sub>22</sub>O<sub>11</sub>. All natural nutriments are more +or less complex mixtures. Many of them, like wheat or milk or fruit, +contain in various proportions all of the three factors of foods, the +fats, the proteids and the carbohydrates, as well as water and the +minerals and other ingredients necessary to life. But sugar is a simple +substance, like water or salt, and like them is incapable of sustaining +life alone, although unlike them it is nutritious. In fact, except the +fats there is no more nutritious food than sugar, pound for pound, for +it contains no water and no waste. It is therefore the quickest and +usually the cheapest means of supplying bodily energy. But as may be +seen from its formula as given above it contains only three elements, +carbon, hydrogen and oxygen, and omits nitrogen and other elements +necessary to the body. An engine requires not only coal but also +lubricating oil, water and bits of steel and brass to keep it in repair. +But as a source of the energy needed in our strenuous life sugar has no +equal and only one rival, alcohol. Alcohol is the offspring of sugar, a +degenerate descendant that retains but few of the good qualities of its +sire and has acquired some evil traits of its own. Alcohol, like sugar, +may serve to furnish the energy of a steam engine or a human body. Used +as a fuel alcohol has certain advantages, but used as a food it has the +disqualification of deranging the bodily mechanism. Even a little +alcohol will impair <span class='pagenum'><a name="Page_171" id="Page_171">[Pg 171]</a></span>the accuracy and speed of thought and action, while +a large quantity, as we all know from observation if not experience, +will produce temporary incapacitation.</p> + +<p>When man feeds on sugar he splits it up by the aid of air into water and +carbon dioxide in this fashion:</p> + +<p> +<span style="margin-left: 2em;">C<sub>12</sub>H<sub>22</sub>O<sub>11</sub> + 12O<sub>2</sub> → 11H<sub>2</sub>O + 12CO<sub>2</sub></span><br /> +<span style="margin-left: 2em;">cane sugar oxygen water carbon dioxide</span><br /> +</p> + +<p>When sugar is burned the reaction is just the same.</p> + +<p>But when the yeast plant feeds on sugar it carries the process only part +way and instead of water the product is alcohol, a very different thing, +so they say who have tried both as beverages. The yeast or fermentation +reaction is this:</p> + +<p> +<span style="margin-left: 2em;">C<sub>12</sub>H<sub>22</sub>O<sub>11</sub> + H<sub>2</sub>O → 4C<sub>2</sub>H<sub>6</sub>O + 4CO<sub>2</sub></span><br /> +<span style="margin-left: 2em;">cane sugar water alcohol carbon dioxide</span><br /> +</p> + +<p>Alcohol then is the first product of the decomposition of sugar, a +dangerous half-way house. The twin product, carbon dioxide or carbonic +acid, is a gas of slightly sour taste which gives an attractive tang and +effervescence to the beer, wine, cider or champagne. That is to say, one +of these twins is a pestilential fellow and the other is decidedly +agreeable. Yet for several thousand years mankind took to the first and +let the second for the most part escape into the air. But when the +chemist appeared on the scene he discovered a way of separating the two +and bottling the harmless one for those who prefer it. An increasing +number of people were found to prefer it, so the American soda-water +fountain is gradually driving Demon Rum out of the civilized world. The +brewer nowadays caters to two classes of customers. He bottles up the +beer with <span class='pagenum'><a name="Page_172" id="Page_172">[Pg 172]</a></span>the alcohol and a little carbonic acid in it for the saloon +and he catches the rest of the carbonic acid that he used to waste and +sells it to the drug stores for soda-water or uses it to charge some +non-alcoholic beer of his own.</p> + +<p>This catering to rival trades is not an uncommon thing with the chemist. +As we have seen, the synthetic perfumes are used to improve the natural +perfumes. Cottonseed is separated into oil and meal; the oil going to +make margarin and the meal going to feed the cows that produce butter. +Some people have been drinking coffee, although they do not like the +taste of it, because they want the stimulating effect of its alkaloid, +caffein. Other people liked the warmth and flavor of coffee but find +that caffein does not agree with them. Formerly one had to take the +coffee whole or let it alone. Now one can have his choice, for the +caffein is extracted for use in certain popular cold drinks and the rest +of the bean sold as caffein-free coffee.</p> + +<p>Most of the "soft drinks" that are now gradually displacing the hard +ones consist of sugar, water and carbonic acid, with various flavors, +chiefly the esters of the fatty and aromatic acids, such as I described +in a previous chapter. These are still usually made from fruits and +spices and in some cases the law or public opinion requires this, but +eventually, I presume, the synthetic flavors will displace the natural +and then we shall get rid of such extraneous and indigestible matter as +seeds, skins and bark. Suppose the world had always been used to +synthetic and hence seedless figs, strawberries and blackberries. +Suppose then some manufacturer of fig paste or strawberry jam should put +<span class='pagenum'><a name="Page_173" id="Page_173">[Pg 173]</a></span>in ten per cent. of little round hard wooden nodules, just the sort to +get stuck between the teeth or caught in the vermiform appendix. How +long would it be before he was sent to jail for adulterating food? But +neither jail nor boycott has any reformatory effect on Nature.</p> + +<p>Nature is quite human in that respect. But you can reform Nature as you +can human beings by looking out for heredity and culture. In this way +Mother Nature has been quite cured of her bad habit of putting seeds in +bananas and oranges. Figs she still persists in adulterating with +particles of cellulose as nutritious as sawdust. But we can circumvent +the old lady at this. I got on Christmas a package of figs from +California without a seed in them. Somebody had taken out all the +seeds—it must have been a big job—and then put the figs together again +as natural looking as life and very much better tasting.</p> + +<p>Sugar and alcohol are both found in Nature; sugar in the ripe fruit, +alcohol when it begins to decay. But it was the chemist who discovered +how to extract them. He first worked with alcohol and unfortunately +succeeded.</p> + +<p>Previous to the invention of the still by the Arabian chemists man could +not get drunk as quickly as he wanted to because his liquors were +limited to what the yeast plant could stand without intoxication. When +the alcoholic content of wine or beer rose to seventeen per cent. at the +most the process of fermentation stopped because the yeast plants got +drunk and quit "working." That meant that a man confined to ordinary +wine or beer had to drink ten or twenty <span class='pagenum'><a name="Page_174" id="Page_174">[Pg 174]</a></span>quarts of water to get one +quart of the stuff he was after, and he had no liking for water.</p> + +<p>So the chemist helped him out of this difficulty and got him into worse +trouble by distilling the wine. The more volatile part that came over +first contained the flavor and most of the alcohol. In this way he could +get liquors like brandy and whisky, rum and gin, containing from thirty +to eighty per cent. of alcohol. This was the origin of the modern liquor +problem. The wine of the ancients was strong enough to knock out Noah +and put the companions of Socrates under the table, but it was not until +distilled liquors came in that alcoholism became chronic, epidemic and +ruinous to whole populations.</p> + +<p>But the chemist later tried to undo the ruin he had quite inadvertently +wrought by introducing alcohol into the world. One of his most +successful measures was the production of cheap and pure sugar which, as +we have seen, has become a large factor in the dietary of civilized +countries. As a country sobers up it takes to sugar as a "self-starter" +to provide the energy needed for the strenuous life. A five o'clock +candy is a better restorative than a five o'clock highball or even a +five o'clock tea, for it is a true nutrient instead of a mere stimulant. +It is a matter of common observation that those who like sweets usually +do not like alcohol. Women, for instance, are apt to eat candy but do +not commonly take to alcoholic beverages. Look around you at a banquet +table and you will generally find that those who turn down their wine +glasses generally take two lumps in their demi-tasses. We often hear it +said that whenever a candy store opens up a <span class='pagenum'><a name="Page_175" id="Page_175">[Pg 175]</a></span>saloon in the same block +closes up. Our grandmothers used to warn their daughters: "Don't marry a +man who does not want sugar in his tea. He is likely to take to drink." +So, young man, when next you give a box of candy to your best girl and +she offers you some, don't decline it. Eat it and pretend to like it, at +least, for it is quite possible that she looked into a physiology and is +trying you out. You never can tell what girls are up to.</p> + +<p>In the army and navy ration the same change has taken place as in the +popular dietary. The ration of rum has been mostly replaced by an +equivalent amount of candy or marmalade. Instead of the tippling trooper +of former days we have "the chocolate soldier." No previous war in +history has been fought so largely on sugar and so little on alcohol as +the last one. When the war reduced the supply and increased the demand +we all felt the sugar famine and it became a mark of patriotism to +refuse candy and to drink coffee unsweetened. This, however, is not, as +some think, the mere curtailment of a superfluous or harmful luxury, the +sacrifice of a pleasant sensation. It is a real deprivation and a +serious loss to national nutrition. For there is no reason to think the +constantly rising curve of sugar consumption has yet reached its maximum +or optimum. Individuals overeat, but not the population as a whole. +According to experiments of the Department of Agriculture men doing +heavy labor may add three-quarters of a pound of sugar to their daily +diet without any deleterious effects. This is at the rate of 275 pounds +a year, which is three times the average consumption of England and +America. But <span class='pagenum'><a name="Page_176" id="Page_176">[Pg 176]</a></span>the Department does not state how much a girl doing +nothing ought to eat between meals.</p> + +<p>Of the 2500 to 3500 calories of energy required to keep a man going for +a day the best source of supply is the carbohydrates, that is, the +sugars and starches. The fats are more concentrated but are more +expensive and less easily assimilable. The proteins are also more +expensive and their decomposition products are more apt to clog up the +system. Common sugar is almost an ideal food. Cheap, clean, white, +portable, imperishable, unadulterated, pleasant-tasting, germ-free, +highly nutritious, completely soluble, altogether digestible, easily +assimilable, requires no cooking and leaves no residue. Its only fault +is its perfection. It is so pure that a man cannot live on it. Four +square lumps give one hundred calories of energy. But twenty-five or +thirty-five times that amount would not constitute a day's ration, in +fact one would ultimately starve on such fare. It would be like +supplying an army with an abundance of powder but neglecting to provide +any bullets, clothing or food. To make sugar the sole food is +impossible. To make it the main food is unwise. It is quite proper for +man to separate out the distinct ingredients of natural products—to +extract the butter from the milk, the casein from the cheese, the sugar +from the cane—but he must not forget to combine them again at each meal +with the other essential foodstuffs in their proper proportion.</p> + +<p><a name="image_20" id="image_20"></a></p> +<div class="figcenter" style="width: 440px;"> +<img src="images/image209.jpg" width="440" height="290" alt="THE RIVAL SUGARS The sugar beet of the north has become +a close rival of the sugar cane of the south" title="" /> +<span class="caption">THE RIVAL SUGARS The sugar beet of the north has become +a close rival of the sugar cane of the south</span> +</div> + +<p><a name="image_21" id="image_21"></a></p> +<div class="figcenter" style="width: 436px;"> +<img src="images/image210a.jpg" width="436" height="290" alt="INTERIOR OF A SUGAR MILL SHOWING THE MACHINERY FOR +CRUSHING CANE TO EXTRACT THE JUICE" title="" /> +<span class="caption">INTERIOR OF A SUGAR MILL SHOWING THE MACHINERY FOR +CRUSHING CANE TO EXTRACT THE JUICE</span> +</div> + +<p><a name="image_22" id="image_22"></a></p> +<div class="figcenter" style="width: 372px;"> +<img src="images/image210b.jpg" width="372" height="320" alt="Courtesy of American Sugar Refinery Co." title="" /> +<span class="caption">Courtesy of American Sugar Refinery Co.</span> +</div> +<div class="blockquot"> +<p><b>VACUUM PANS OF THE AMERICAN SUGAR REFINERY COMPANY</b></p> + +<p><b>In these air-tight vats the water is boiled off from the cane juice +under diminished atmospheric pressure until the sugar crystallizes out</b></p> +</div> +<p>Sugar is not a synthetic product and the business of the chemist has +been merely to extract and purify it. But this is not so simple as it +seems and every sugar <span class='pagenum'><a name="Page_177" id="Page_177">[Pg 177]</a></span>factory has had to have its chemist. He has +analyzed every mother beet for a hundred years. He has watched every +step of the process from the cane to the crystal lest the sucrose should +invert to the less sweet and non-crystallizable glucose. He has tested +with polarized light every shipment of sugar that has passed through the +custom house, much to the mystification of congressmen who have often +wondered at the money and argumentation expended in a tariff discussion +over the question of the precise angle of rotation of the plane of +vibration of infinitesimal waves in a hypothetical ether.</p> + +<p>The reason for this painstaking is that there are dozens of different +sugars, so much alike that they are difficult to separate. They are all +composed of the same three elements, C, H and O, and often in the same +proportion. Sometimes two sugars differ only in that one has a +right-handed and the other a left-handed twist to its molecule. They +bear the same resemblance to one another as the two gloves of a pair. +Cane sugar and beet sugar are when completely purified the same +substance, that is, sucrose, C<sub>12</sub>H<sub>22</sub>O<sub>11</sub>. The brown and +straw-colored sugars, which our forefathers used and which we took to +using during the war, are essentially the same but have not been so +completely freed from moisture and the coloring and flavoring matter of +the cane juice. Maple sugar is mostly sucrose. So partly is honey. +Candies are made chiefly of sucrose with the addition of glucose, gums +or starch, to give them the necessary consistency and of such colors and +flavors, natural or synthetic, as may be desired. Practically all candy, +even the cheapest, is nowadays free from deleterious <span class='pagenum'><a name="Page_178" id="Page_178">[Pg 178]</a></span>ingredients in the +manufacture, though it is liable to become contaminated in the handling. +In fact sugar is about the only food that is never adulterated. It would +be hard to find anything cheaper to add to it that would not be easily +detected. "Sanding the sugar," the crime of which grocers are generally +accused, is the one they are least likely to be guilty of.</p> + +<p>Besides the big family of sugars which are all more or less sweet, +similar in structure and about equally nutritious, there are, very +curiously, other chemical compounds of altogether different composition +which taste like sugar but are not nutritious at all. One of these is a +coal-tar derivative, discovered accidentally by an American student of +chemistry, Ira Remsen, afterward president of Johns Hopkins University, +and named by him "saccharin." This has the composition +C<sub>6</sub>H<sub>4</sub>COSO<sub>2</sub>NH, and as you may observe from the symbol it contains +sulfur (S) and nitrogen (N) and the benzene ring (C<sub>6</sub>H<sub>4</sub>) that are +not found in any of the sugars. It is several hundred times sweeter than +sugar, though it has also a slightly bitter aftertaste. A minute +quantity of it can therefore take the place of a large amount of sugar +in syrups, candies and preserves, so because it lends itself readily to +deception its use in food has been prohibited in the United States and +other countries. But during the war, on account of the shortage of +sugar, it came again into use. The European governments encouraged what +they formerly tried to prevent, and it became customary in Germany or +Italy to carry about a package of saccharin tablets in the pocket and +drop one or two into the tea or coffee. Such reversals of administrative +<span class='pagenum'><a name="Page_179" id="Page_179">[Pg 179]</a></span>attitude are not uncommon. When the use of hops in beer was new it was +prohibited by British law. But hops became customary nevertheless and +now the law requires hops to be used in beer. When workingmen first +wanted to form unions, laws were passed to prevent them. But now, in +Australia for instance, the laws require workingmen to form unions. +Governments naturally tend to a conservative reaction against anything +new.</p> + +<p>It is amusing to turn back to the pure food agitation of ten years ago +and read the sensational articles in the newspapers about the poisonous +nature of this dangerous drug, saccharin, in view of the fact that it is +being used by millions of people in Europe in amounts greater than once +seemed to upset the tender stomachs of the Washington "poison squads." +But saccharin does not appear to be responsible for any fatalities yet, +though people are said to be heartily sick of it. And well they may be, +for it is not a substitute for sugar except to the sense of taste. +Glucose may correctly be called a substitute for sucrose as margarin for +butter, since they not only taste much the same but have about the same +food value. But to serve saccharin in the place of sugar is like giving +a rubber bone to a dog. It is reported from Europe that the constant use +of saccharin gives one eventually a distaste for all sweets. This is +quite likely, although it means the reversal within a few years of +prehistoric food habits. Mankind has always associated sweetness with +food value, for there are few sweet things found in nature except the +sugars. We think we eat sugar because it is sweet. But we do not. We eat +it because it is good for us.<span class='pagenum'><a name="Page_180" id="Page_180">[Pg 180]</a></span> The reason it tastes sweet to us is +because it is good for us. So man makes a virtue out of necessity, a +pleasure out of duty, which is the essence of ethics.</p> + +<p>In the ancient days of Ind the great Raja Trishanku possessed an earthly +paradise that had been constructed for his delectation by a magician. +Therein grew all manner of beautiful flowers, savory herbs and delicious +fruits such as had never been known before outside heaven. Of them all +the Raja and his harems liked none better than the reed from which they +could suck honey. But Indra, being a jealous god, was wroth when he +looked down and beheld mere mortals enjoying such delights. So he willed +the destruction of the enchanted garden. With drought and tempest it was +devastated, with fire and hail, until not a leaf was left of its +luxuriant vegetation and the ground was bare as a threshing floor. But +the roots of the sugar cane are not destroyed though the stalk be cut +down; so when men ventured to enter the desert where once had been this +garden of Eden, they found the cane had grown up again and they carried +away cuttings of it and cultivated it in their gardens. Thus it happened +that the nectar of the gods descended first to monarchs and their +favorites, then was spread among the people and carried abroad to other +lands until now any child with a penny in his hand may buy of the best +of it. So it has been with many things. So may it be with all things.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_181" id="Page_181">[Pg 181]</a></span></p> +<h2><a name="X" id="X"></a>X</h2> + +<h3>WHAT COMES FROM CORN</h3> + + +<p>The discovery of America dowered mankind with a world of new flora. The +early explorers in their haste to gather up gold paid little attention +to the more valuable products of field and forest, but in the course of +centuries their usefulness has become universally recognized. The potato +and tomato, which Europe at first considered as unfit for food or even +as poisonous, have now become indispensable among all classes. New World +drugs like quinine and cocaine have been adopted into every +pharmacopeia. Cocoa is proving a rival of tea and coffee, and even the +banana has made its appearance in European markets. Tobacco and chicle +occupy the nostrils and jaws of a large part of the human race. Maize +and rubber are become the common property of mankind, but still may be +called American. The United States alone raises four-fifths of the corn +and uses three-fourths of the caoutchouc of the world.</p> + +<p>All flesh is grass. This may be taken in a dietary as well as a +metaphorical sense. The graminaceae provide the greater part of the +sustenance of man and beast; hay and cereals, wheat, oats, rye, barley, +rice, sugar cane, sorghum and corn. From an American viewpoint the +greatest of these, physically and financially, is corn. The corn crop of +the United States for 1917, amounting to 3,159,000,000 bushels, brought +in <span class='pagenum'><a name="Page_182" id="Page_182">[Pg 182]</a></span>more money than the wheat, cotton, potato and rye crops all +together.</p> + +<p>When Columbus reached the West Indies he found the savages playing with +rubber balls, smoking incense sticks of tobacco and eating cakes made of +a new grain that they called <i>mahiz</i>. When Pizarro invaded Peru he found +this same cereal used by the natives not only for food but also for +making alcoholic liquor, in spite of the efforts of the Incas to enforce +prohibition. When the Pilgrim Fathers penetrated into the woods back of +Plymouth Harbor they discovered a cache of Indian corn. So throughout +the three Americas, from Canada to Peru, corn was king and it has proved +worthy to rank with the rival cereals of other continents, the wheat of +Europe and the rice of Asia. But food habits are hard to change and for +the most part the people of the Old World are still ignorant of the +delights of hasty pudding and Indian pudding, of hoe-cake and hominy, of +sweet corn and popcorn. I remember thirty years ago seeing on a London +stand a heap of dejected popcorn balls labeled "Novel American +Confection. Please Try One." But nobody complied with this pitiful +appeal but me and I was sorry that I did. Americans used to respond with +a shipload of corn whenever an appeal came from famine sufferers in +Armenia, Russia, Ireland, India or Austria, but their generosity was +chilled when they found that their gift was resented as an insult or as +an attempt to poison the impoverished population, who declared that they +would rather die than eat it—and some of them did. Our Department of +Agriculture sent maize missionaries to Europe with <span class='pagenum'><a name="Page_183" id="Page_183">[Pg 183]</a></span>farmers and millers +as educators and expert cooks to serve free flapjacks and pones, but the +propaganda made little impression and today Americans are urged to eat +more of their own corn because the famished families of the war-stricken +region will not touch it. Just so the beggars of Munich revolted at +potato soup when the pioneer of American food chemists, Bumford, +attempted to introduce this transatlantic dish.</p> + +<p>But here we are not so much concerned with corn foods as we are with its +manufactured products. If you split a kernel in two you will find that +it consists of three parts: a hard and horny hull on the outside, a +small oily and nitrogenous germ at the point, and a white body +consisting mostly of starch. Each of these is worked up into various +products, as may be seen from the accompanying table. The hull forms +bran and may be mixed with the gluten as a cattle food. The corn steeped +for several days with sulfurous acid is disintegrated and on being +ground the germs are floated off, the gluten or nitrogenous portion +washed out, the starch grains settled down and the residue pressed +together as oil cake fodder. The refined oil from the germ is marketed +as a table or cooking oil under the name of "Mazola" and comes into +competition with olive, peanut and cottonseed oil in the making of +vegetable substitutes for lard and butter. Inferior grades may be used +for soaps or for glycerin and perhaps nitroglycerin. A bushel of corn +yields a pound or more of oil. From the corn germ also is extracted a +gum called "paragol" that forms an acceptable substitute for rubber in +certain uses. The "red rubber"<span class='pagenum'><a name="Page_184" id="Page_184">[Pg 184]</a></span> sponges and the eraser tips to pencils +may be made of it and it can contribute some twenty per cent. to the +synthetic soles of shoes.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/image218.jpg" width="600" height="524" alt="CORN PRODUCTS" title="" /> +<span class="caption">CORN PRODUCTS</span> +</div> + +<p>Starch, which constitutes fifty-five per cent. of the corn kernel, can +be converted into a variety of products for dietary and industrial uses. +As found in corn, potatoes or any other vegetables starch consists of +small, round, white, hard grains, tasteless, and insoluble in cold +water. But hot water converts it into a soluble, sticky form which may +serve for starching clothes or making cornstarch pudding. Carrying the +process further with the aid of a little acid or other catalyst it takes +up water and goes over into a sugar, dextrose, <span class='pagenum'><a name="Page_185" id="Page_185">[Pg 185]</a></span>commonly called +"glucose." Expressed in chemical shorthand this reaction is</p> + +<p> +<span style="margin-left: 2em;">C<sub>6</sub>H<sub>10</sub>O<sub>5</sub> + H<sub>2</sub>O → C<sub>6</sub>H<sub>12</sub>O<sub>6</sub></span><br /> +<span style="margin-left: 2em;">starch water dextrose</span><br /> +</p> + +<p>This reaction is carried out on forty million bushels of corn a year in +the United States. The "starch milk," that is, the starch grains washed +out from the disintegrated corn kernel by water, is digested in large +pressure tanks under fifty pounds of steam with a few tenths of one per +cent. of hydrochloric acid until the required degree of conversion is +reached. Then the remaining acid is neutralized by caustic soda, and +thereby converted into common salt, which in this small amount does not +interfere but rather enhances the taste. The product is the commercial +glucose or corn syrup, which may if desired be evaporated to a white +powder. It is a mixture of three derivatives of starch in about this +proportion:</p> + + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary=""> +<tr><td align='left'>Maltose</td><td align='left'>45 per cent.</td></tr> +<tr><td align='left'>Dextrose</td><td align='left'>20 per cent.</td></tr> +<tr><td align='left'>Dextrin</td><td align='left'>35 per cent.</td></tr> +</table></div> + +<p>There are also present three- or four-tenths of one per cent. salt and +as much of the corn protein and a variable amount of water. It will be +noticed that the glucose (dextrose), which gives name to the whole, is +the least of the three ingredients.</p> + +<p>Maltose, or malt sugar, has the same composition as cane sugar +(C<sub>12</sub>H<sub>22</sub>O<sub>11</sub>), but is not nearly so sweet. Dextrin, or starch +paste, is not sweet at all. Dextrose or glucose is otherwise known; as +grape sugar, for it is commonly found in grapes and other ripe fruits. +It <span class='pagenum'><a name="Page_186" id="Page_186">[Pg 186]</a></span>forms half of honey and it is one of the two products into which +cane sugar splits up when we take it into the mouth. It is not so sweet +as cane sugar and cannot be so readily crystallized, which, however, is +not altogether a disadvantage.</p> + +<p>The process of changing starch into dextrose that takes place in the +great steam kettles of the glucose factory is essentially the same as +that which takes place in the ripening of fruit and in the digestion of +starch. A large part of our nutriment, therefore, consists of glucose +either eaten as such in ripe fruits or produced in the mouth or stomach +by the decomposition of the starch of unripe fruit, vegetables and +cereals. Glucose may be regarded as a predigested food. In spite of this +well-known fact we still sometimes read "poor food" articles in which +glucose is denounced as a dangerous adulterant and even classed as a +poison.</p> + +<p>The other ingredients of commercial glucose, the maltose and dextrin, +have of course the same food value as the dextrose, since they are made +over into dextrose in the process of digestion. Whether the glucose +syrup is fit to eat depends, like anything else, on how it is made. If, +as was formerly sometimes the case, sulfuric acid was used to effect the +conversion of the starch or sulfurous acid to bleach the glucose and +these acids were not altogether eliminated, the product might be +unwholesome or worse. Some years ago in England there was a mysterious +epidemic of arsenical poisoning among beer drinkers. On tracing it back +it was found that the beer had been made from glucose which had been +made from sulfuric acid which had been made from sulfur which had been +made from a batch of iron <span class='pagenum'><a name="Page_187" id="Page_187">[Pg 187]</a></span>pyrites which contained a little arsenic. The +replacement of sulfuric acid by hydrochloric has done away with that +danger and the glucose now produced is pure.</p> + +<p>The old recipe for home-made candy called for the addition of a little +vinegar to the sugar syrup to prevent "graining." The purpose of the +acid was of course to invert part of the cane sugar to glucose so as to +keep it from crystallizing out again. The professional candy-maker now +uses the corn glucose for that purpose, so if we accuse him of +"adulteration" on that ground we must levy the same accusation against +our grandmothers. The introduction of glucose into candy manufacture has +not injured but greatly increased the sale of sugar for the same +purpose. This is not an uncommon effect of scientific progress, for as +we have observed, the introduction of synthetic perfumes has stimulated +the production of odoriferous flowers and the price of butter has gone +up with the introduction of margarin. So, too, there are more weavers +employed and they get higher wages than in the days when they smashed up +the first weaving machines, and the same is true of printers and +typesetting machines. The popular animosity displayed toward any new +achievement of applied science is never justified, for it benefits not +only the world as a whole but usually even those interests with which it +seems at first to conflict.</p> + +<p>The chemist is an economizer. It is his special business to hunt up +waste products and make them useful. He was, for instance, worried over +the waste of the cores and skins and scraps that were being thrown away +when apples were put up. Apple pulp contains pectin, which is what makes +jelly jell, and berries and <span class='pagenum'><a name="Page_188" id="Page_188">[Pg 188]</a></span>fruits that are short of it will refuse to +"jell." But using these for their flavor he adds apple pulp for pectin +and glucose for smoothness and sugar for sweetness and, if necessary, +synthetic dyes for color, he is able to put on the market a variety of +jellies, jams and marmalades at very low price. The same principle +applies here as in the case of all compounded food products. If they are +made in cleanly fashion, contain no harmful ingredients and are +truthfully labeled there is no reason for objecting to them. But if the +manufacturer goes so far as to put strawberry seeds—or hayseed—into +his artificial "strawberry jam" I think that might properly be called +adulteration, for it is imitating the imperfections of nature, and man +ought to be too proud to do that.</p> + +<p>The old-fashioned open kettle molasses consisted mostly of glucose and +other invert sugars together with such cane sugar as could not be +crystallized out. But when the vacuum pan was introduced the molasses +was impoverished of its sweetness and beet sugar does not yield any +molasses. So we now have in its place the corn syrups consisting of +about 85 per cent. of glucose and 15 per cent. of sugar flavored with +maple or vanillin or whatever we like. It is encouraging to see the bill +boards proclaiming the virtues of "Karo" syrup and "Mazola" oil when +only a few years ago the products of our national cereal were without +honor in their own country.</p> + +<p>Many other products besides foods are made from corn starch. Dextrin +serves in place of the old "gum arabic" for the mucilage of our +envelopes and stamps. Another form of dextrin sold as "Kordex" is used +to <span class='pagenum'><a name="Page_189" id="Page_189">[Pg 189]</a></span>hold together the sand of the cores of castings. After the casting +has been made the scorched core can be shaken out. Glucose is used in +place of sugar as a filler for cheap soaps and for leather.</p> + +<p>Altogether more than a hundred different commercial products are now +made from corn, not counting cob pipes. Every year the factories of the +United States work up over 50,000,000 bushels of corn into 800,000,000 +pounds of corn syrup, 600,000,000 pounds of starch, 230,000,000 pounds +of corn sugar, 625,000,000 pounds of gluten feed, 90,000,000 pounds of +oil and 90,000,000 pounds of oil cake.</p> + +<p>Two million bushels of cobs are wasted every year in the United States. +Can't something be made out of them? This is the question that is +agitating the chemists of the Carbohydrate Laboratory of the Department +of Agriculture at Washington. They have found it possible to work up the +corn cobs into glucose and xylose by heating with acid. But glucose can +be more cheaply obtained from other starchy or woody materials and they +cannot find a market for the xylose. This is a sort of a sugar but only +about half as sweet as that from cane. Who can invent a use for it! More +promising is the discovery by this laboratory that by digesting the cobs +with hot water there can be extracted about 30 per cent. of a gum +suitable for bill posting and labeling.</p> + +<p>Since the starches and sugars belong to the same class of compounds as +the celluloses they also can be acted upon by nitric acid with the +production of explosives like guncotton. Nitro-sugar has not come into +common use, but nitro-starch is found to be one of <span class='pagenum'><a name="Page_190" id="Page_190">[Pg 190]</a></span>safest of the high +explosives. On account of the danger of decomposition and spontaneous +explosion from the presence of foreign substances the materials in +explosives must be of the purest possible. It was formerly thought that +tapioca must be imported from Java for making nitro-starch. But during +the war when shipping was short, the War Department found that it could +be made better and cheaper from our home-grown corn starch. When the war +closed the United States was making 1,720,000 pounds of nitro-starch a +month for loading hand grenades. So, too, the Post Office Department +discovered that it could use mucilage made of corn dextrin as well as +that which used to be made from tapioca. This is progress in the right +direction. It would be well to divert some of the energetic efforts now +devoted to the increase of commerce to the discovery of ways of reducing +the need for commerce by the development of home products. There is no +merit in simply hauling things around the world.</p> + +<p>In the last chapter we saw how dextrose or glucose could be converted by +fermentation into alcohol. Since corn starch, as we have seen, can be +converted into dextrose, it can serve as a source of alcohol. This was, +in fact, one of the earliest misuses to which corn was put, and before +the war put a stop to it 34,000,000 bushels went into the making of +whiskey in the United States every year, not counting the moonshiners' +output. But even though we left off drinking whiskey the distillers +could still thrive. Mars is more thirsty than Bacchus. The output of +whiskey, denatured for industrial purposes, is more than three times +what is was before the war, and the price has risen from 30 cents a +<span class='pagenum'><a name="Page_191" id="Page_191">[Pg 191]</a></span>gallon to 67 cents. This may make it profitable to utilize sugars, +starches and cellulose that formerly were out of the question. According +to the calculations of the Forest Products Laboratory of Madison it +costs from 37 to 44 cents a gallon to make alcohol from corn, but it may +be made from sawdust at a cost of from 14 to 20 cents. This is not "wood +alcohol" (that is, methyl alcohol, CH<sub>4</sub>O) such as is made by the +destructive distillation of wood, but genuine "grain alcohol" (ethyl +alcohol, C<sub>2</sub>H<sub>6</sub>O), such as is made by the fermentation of glucose or +other sugar. The first step in the process is to digest the sawdust or +chips with dilute sulfuric acid under heat and pressure. This converts +the cellulose (wood fiber) in large part into glucose ("corn sugar") +which may be extracted by hot water in a diffusion battery as in +extracting the sugar from beet chips. This glucose solution may then be +fermented by yeast and the resulting alcohol distilled off. The process +is perfectly practicable but has yet to be proved profitable. But the +sulfite liquors of the paper mills are being worked up successfully into +industrial alcohol.</p> + +<p>The rapidly approaching exhaustion of our oil fields which the war has +accelerated leads us to look around to see what we can get to take the +place of gasoline. One of the most promising of the suggested +substitutes is alcohol. The United States is exceptionally rich in +mineral oil, but some countries, for instance England, Germany, France +and Australia, have little or none. The Australian Advisory Council of +Science, called to consider the problem, recommends alcohol for +stationary engines and motor cars. Alcohol has the disadvantage <span class='pagenum'><a name="Page_192" id="Page_192">[Pg 192]</a></span>of +being less volatile than gasoline so it is hard to start up the engine +from the cold. But the lower volatility and ignition point of alcohol +are an advantage in that it can be put under a pressure of 150 pounds to +the square inch. A pound of gasoline contains fifty per cent. more +potential energy than a pound of alcohol, but since the alcohol vapor +can be put under twice the compression of the gasoline and requires only +one-third the amount of air, the thermal efficiency of an alcohol engine +may be fifty per cent. higher than that of a gasoline engine. Alcohol +also has several other conveniences that can count in its favor. In the +case of incomplete combustion the cylinders are less likely to be +clogged with carbon and the escaping gases do not have the offensive +odor of the gasoline smoke. Alcohol does not ignite so easily as +gasoline and the fire is more readily put out, for water thrown upon +blazing alcohol dilutes it and puts out the flame while gasoline floats +on water and the fire is spread by it. It is possible to increase the +inflammability of alcohol by mixing with it some hydrocarbon such as +gasoline, benzene or acetylene. In the Taylor-White process the vapor +from low-grade alcohol containing 17 per cent. water is passed over +calcium carbide. This takes out the water and adds acetylene gas, making +a suitable mixture for an internal combustion engine.</p> + +<p>Alcohol can be made from anything of a starchy, sugary or woody nature, +that is, from the main substance of all vegetation. If we start with +wood (cellulose) we convert it first into sugar (glucose) and, of +course, we could stop here and use it for food instead <span class='pagenum'><a name="Page_193" id="Page_193">[Pg 193]</a></span>of carrying it +on into alcohol. This provides one factor of our food, the carbohydrate, +but by growing the yeast plants on glucose and feeding them with +nitrates made from the air we can get the protein and fat. So it is +quite possible to live on sawdust, although it would be too expensive a +diet for anybody but a millionaire, and he would not enjoy it. Glucose +has been made from formaldehyde and this in turn made from carbon, +hydrogen and oxygen, so the synthetic production of food from the +elements is not such an absurdity as it was thought when Berthelot +suggested it half a century ago.</p> + +<p>The first step in the making of alcohol is to change the starch over +into sugar. This transformation is effected in the natural course of +sprouting by which the insoluble starch stored up in the seed is +converted into the soluble glucose for the sap of the growing plant. +This malting process is that mainly made use of in the production of +alcohol from grain. But there are other ways of effecting the change. It +may be done by heating with acid as we have seen, or according to a +method now being developed the final conversion may be accomplished by +mold instead of malt. In applying this method, known as the amylo +process, to corn, the meal is mixed with twice its weight of water, +acidified with hydrochloric acid and steamed. The mash is then cooled +down somewhat, diluted with sterilized water and innoculated with the +mucor filaments. As the mash molds the starch is gradually changed over +to glucose and if this is the product desired the process may be stopped +at this point. But if alcohol is wanted <span class='pagenum'><a name="Page_194" id="Page_194">[Pg 194]</a></span>yeast is added to ferment the +sugar. By keeping it alkaline and treating with the proper bacteria a +high yield of glycerin can be obtained.</p> + +<p>In the fermentation process for making alcoholic liquors a little +glycerin is produced as a by-product. Glycerin, otherwise called +glycerol, is intermediate between sugar and alcohol. Its molecule +contains three carbon atoms, while glucose has six and alcohol two. It +is possible to increase the yield of glycerin if desired by varying the +form of fermentation. This was desired most earnestly in Germany during +the war, for the British blockade shut off the importation of the fats +and oils from which the Germans extracted the glycerin for their +nitroglycerin. Under pressure of this necessity they worked out a +process of getting glycerin in quantity from sugar and, news of this +being brought to this country by Dr. Alonzo Taylor, the United States +Treasury Department set up a special laboratory to work out this +problem. John R. Eoff and other chemists working in this laboratory +succeeded in getting a yield of twenty per cent. of glycerin by +fermenting black strap molasses or other syrup with California wine +yeast. During the fermentation it is necessary to neutralize the acetic +acid formed with sodium or calcium carbonate. It was estimated that +glycerin could be made from waste sugars at about a quarter of its +war-time cost, but it is doubtful whether the process would be +profitable at normal prices.</p> + +<p>We can, if we like, dispense with either yeast or bacteria in the +production of glycerin. Glucose syrup suspended in oil under steam +pressure with finely divided nickel as a catalyst and treated with +nascent hydrogen <span class='pagenum'><a name="Page_195" id="Page_195">[Pg 195]</a></span>will take up the hydrogen and be converted into +glycerin. But the yield is poor and the process expensive.</p> + +<p>Food serves substantially the same purpose in the body as fuel in the +engine. It provides the energy for work. The carbohydrates, that is the +sugars, starches and celluloses, can all be used as fuels and can +all—even, as we have seen, the cellulose—be used as foods. The final +products, water and carbon dioxide, are in both cases the same and +necessarily therefore the amount of energy produced is the same in the +body as in the engine. Corn is a good example of the equivalence of the +two sources of energy. There are few better foods and no better fuels. I +can remember the good old days in Kansas when we had corn to burn. It +was both an economy and a luxury, for—at ten cents a bushel—it was +cheaper than coal or wood and preferable to either at any price. The +long yellow ears, each wrapped in its own kindling, could be handled +without crocking the fingers. Each kernel as it crackled sent out a +blazing jet of oil and the cobs left a fine bed of coals for the corn +popper to be shaken over. Driftwood and the pyrotechnic fuel they make +now by soaking sticks in strontium and copper salts cannot compare with +the old-fashioned corn-fed fire in beauty and the power of evoking +visions. Doubtless such luxury would be condemned as wicked nowadays, +but those who have known the calorific value of corn would find it hard +to abandon it altogether, and I fancy that the Western farmer's wife, +when she has an extra batch of baking to do, will still steal a few ears +from the crib.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_196" id="Page_196">[Pg 196]</a></span></p> +<h2><a name="XI" id="XI"></a>XI</h2> + +<h3>SOLIDIFIED SUNSHINE</h3> + + +<p>All life and all that life accomplishes depend upon the supply of solar +energy stored in the form of food. The chief sources of this vital +energy are the fats and the sugars. The former contain two and a quarter +times the potential energy of the latter. Both, when completely +purified, consist of nothing but carbon, hydrogen and oxygen; elements +that are to be found freely everywhere in air and water. So when the +sunny southland exports fats and oils, starches and sugar, it is then +sending away nothing material but what comes back to it in the next +wind. What it is sending to the regions of more slanting sunshine is +merely some of the surplus of the radiant energy it has received so +abundantly, compacted for convenience into a portable and edible form.</p> + +<p>In previous chapters I have dealt with some of the uses of cotton, its +employment for cloth, for paper, for artificial fibers, for explosives, +and for plastics. But I have ignored the thing that cotton is attached +to and for which, in the economy of nature, the fibers are formed; that +is, the seed. It is as though I had described the aeroplane and ignored +the aviator whom it was designed to carry. But in this neglect I am but +following the example of the human race, which for three thousand years +used the fiber but made no use of the seed except to plant the next +crop.</p> + +<p><span class='pagenum'><a name="Page_197" id="Page_197">[Pg 197]</a></span>Just as mankind is now divided into the two great classes, the +wheat-eaters and the rice-eaters, so the ancient world was divided into +the wool-wearers and the cotton-wearers. The people of India wore +cotton; the Europeans wore wool. When the Greeks under Alexander fought +their way to the Far East they were surprised to find wool growing on +trees. Later travelers returning from Cathay told of the same marvel and +travelers who stayed at home and wrote about what they had not seen, +like Sir John Maundeville, misunderstood these reports and elaborated a +legend of a tree that bore live lambs as fruit. Here, for instance, is +how a French poetical botanist, Delacroix, described it in 1791, as +translated from his Latin verse:</p> + +<p> +<span style="margin-left: 1em;">Upon a stalk is fixed a living brute,</span><br /> +<span style="margin-left: 1em;">A rooted plant bears quadruped for fruit;</span><br /> +<span style="margin-left: 1em;">It has a fleece, nor does it want for eyes,</span><br /> +<span style="margin-left: 1em;">And from its brows two wooly horns arise.</span><br /> +<span style="margin-left: 1em;">The rude and simple country people say</span><br /> +<span style="margin-left: 1em;">It is an animal that sleeps by day</span><br /> +<span style="margin-left: 1em;">And wakes at night, though rooted to the ground,</span><br /> +<span style="margin-left: 1em;">To feed on grass within its reach around.</span><br /> +</p> + +<p>But modern commerce broke down the barrier between East and West. A new +cotton country, the best in the world, was discovered in America. Cotton +invaded England and after a hard fight, with fists as well as finance, +wool was beaten in its chief stronghold. Cotton became King and the +wool-sack in the House of Lords lost its symbolic significance.</p> + +<p>Still two-thirds of the cotton crop, the seed, was wasted and it is only +within the last fifty years that <span class='pagenum'><a name="Page_198" id="Page_198">[Pg 198]</a></span>methods of using it have been +developed to any extent.</p> + +<p>The cotton crop of the United States for 1917 amounted to about +11,000,000 bales of 500 pounds each. When the Great War broke out and no +cotton could be exported to Germany and little to England the South was +in despair, for cotton went down to five or six cents a pound. The +national Government, regardless of states' rights, was called upon for +aid and everybody was besought to "buy a bale." Those who responded to +this patriotic appeal were well rewarded, for cotton <span class='pagenum'><a name="Page_199" id="Page_199">[Pg 199]</a></span>rose as the war +went on and sold at twenty-nine cents a pound.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/image233.jpg" width="600" height="554" alt="PRODUCTS AND USES OF COTTONSEED" title="" /> +<span class="caption">PRODUCTS AND USES OF COTTONSEED</span> +</div> + +<div class="figcenter" style="width: 700px;"> +<img src="images/image235.jpg" width="700" height="439" alt="PRODUCTS AND USES OF COTTONSEED—Continued" title="" /> +<span class="caption">PRODUCTS AND USES OF COTTONSEED—Continued</span> +</div> + +<p><span class='pagenum'><a name="Page_200" id="Page_200">[Pg 200]</a></span>But the chemist has added some $150,000,000 a year to the value of the +crop by discovering ways of utilizing the cottonseed that used to be +thrown away or burned as fuel. The genealogical table of the progeny of +the cottonseed herewith printed will give some idea of their variety. If +you will examine a cottonseed you will see first that there is a fine +fuzz of cotton fiber sticking to it. These linters can be removed by +machinery and used for any purpose where length of fiber is not +essential. For instance, they may be nitrated as described in previous +articles and used for making smokeless powder or celluloid.</p> + +<p>On cutting open the seed you will observe that it consists of an oily, +mealy kernel encased in a thin brown hull. The hulls, amounting to 700 +or 900 pounds in a ton of seed, were formerly burned. Now, however, they +bring from $4 to $10 a ton because they can be ground up into +cattle-feed or paper stock or used as fertilizer.</p> + +<p>The kernel of the cottonseed on being pressed yields a yellow oil and +leaves a mealy cake. This last, mixed with the hulls, makes a good +fodder for fattening cattle. Also, adding twenty-five per cent. of the +refined cottonseed meal to our war bread made it more nutritious and no +less palatable. Cottonseed meal contains about forty per cent. of +protein and is therefore a highly concentrated and very valuable feeding +stuff. Before the war we were exporting nearly half a million tons of +cottonseed meal to Europe, chiefly to Germany and Denmark, where it is +used for dairy cows. The British yeoman, his country's pride, has not +yet been won over to the use of any such newfangled fodder and +conse<span class='pagenum'><a name="Page_201" id="Page_201">[Pg 201]</a></span>quently the British manufacturer could not compete with his +continental rivals in the seed-crushing business, for he could not +dispose of his meal-cake by-product as did they.</p> + +<p><a name="image_23" id="image_23"></a></p> +<div class="figcenter" style="width: 294px;"> +<img src="images/image237.jpg" width="294" height="434" alt="Photo by Press Illustrating Service + +Cottonseed Oil As It Is Squeezed From The Seed By The Presses" title="" /> +<span class="caption">Photo by Press Illustrating Service + +Cottonseed Oil As It Is Squeezed From The Seed By The Presses</span> +</div> + +<p><a name="image_24" id="image_24"></a></p> +<div class="figcenter" style="width: 436px;"> +<img src="images/image238.jpg" width="436" height="292" alt="Photo by Press Illustrating Service" title="" /> +<span class="caption">Photo by Press Illustrating Service</span> +</div> + +<div class="blockquot"> +<p><b>Cottonseed Oil As It Comes From The Compressors Flowing Out Of The +Faucets</b></p> + +<p><b>When cold it is firm and white like lard</b></p> +</div> + +<p>Let us now turn to the most valuable of the cottonseed products, the +oil. The seed contains about twenty per cent. of oil, most of which can +be squeezed out of the hot seeds by hydraulic pressure. It comes out as +a red liquid of a disagreeable odor. This is decolorized, deodorized and +otherwise purified in various ways: by treatment with alkalies or acids, +by blowing air and steam through it, by shaking up with fuller's earth, +by settling and filtering. The refined product is a yellow oil, suitable +for table use. Formerly, on account of the popular prejudice against any +novel food products, it used to masquerade as olive oil. Now, however, +it boldly competes with its ancient rival in the lands of the olive tree +and America ships some 700,000 barrels of cottonseed oil a year to the +Mediterranean. The Turkish Government tried to check the spread of +cottonseed oil by calling it an adulterant and prohibiting its mixture +with olive oil. The result was that the sale of Turkish olive oil fell +off because people found its flavor too strong when undiluted. Italy +imports cottonseed oil and exports her olive oil. Denmark imports +cottonseed meal and margarine and exports her butter.</p> + +<p>Northern nations are accustomed to hard fats and do not take to oils for +cooking or table use as do the southerners. Butter and lard are +preferred to olive oil and ghee. But this does not rule out cottonseed. +It can be combined with the hard fats of animal or vegetable <span class='pagenum'><a name="Page_202" id="Page_202">[Pg 202]</a></span>origin in +margarine or it may itself be hardened by hydrogen.</p> + +<p>To understand this interesting reaction which is profoundly affecting +international relations it will be necessary to dip into the chemistry +of the subject. Here are the symbols of the chief ingredients of the +fats and oils. Please look at them.</p> + + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary=""> +<tr><td align='left'>Linoleic acid</td><td align='left'>C<sub>18</sub>H<sub>32</sub>O<sub>2</sub></td></tr> +<tr><td align='left'>Oleic acid</td><td align='left'>C<sub>18</sub>H<sub>34</sub>O<sub>2</sub></td></tr> +<tr><td align='left'>Stearic acid</td><td align='left'>C<sub>18</sub>H<sub>36</sub>O<sub>2</sub></td></tr> +</table></div> + + +<p>Don't skip these because you have not studied chemistry. That's why I am +giving them to you. If you had studied chemistry you would know them +without my telling. Just examine them and you will discover the secret. +You will see that all three are composed of the same elements, carbon, +hydrogen, and oxygen. Notice next the number of atoms in each element as +indicated by the little low figures on the right of each letter. You +observe that all three contain the same number of atoms of carbon and +oxygen but differ in the amount of hydrogen. This trifling difference in +composition makes a great difference in behavior. The less the hydrogen +the lower the melting point. Or to say the same thing in other words, +fatty substances low in hydrogen are apt to be liquids and those with a +full complement of hydrogen atoms are apt to be solids at the ordinary +temperature of the air. It is common to call the former "oils" and the +latter "fats," but that implies too great a dissimilarity, for the +distinction depends on whether we are living in the tropics or the +arctic. It is better, therefore, to lump them all together <span class='pagenum'><a name="Page_203" id="Page_203">[Pg 203]</a></span>and call +them "soft fats" and "hard fats," respectively.</p> + +<p>Fats of the third order, the stearic group, are called "saturated" +because they have taken up all the hydrogen they can hold. Fats of the +other two groups are called "unsaturated." The first, which have the +least hydrogen, are the most eager for more. If hydrogen is not handy +they will take up other things, for instance oxygen. Linseed oil, which +consists largely, as the name implies, of linoleic acid, will absorb +oxygen on exposure to the air and become hard. That is why it is used in +painting. Such oils are called "drying" oils, although the hardening +process is not really drying, since they contain no water, but is +oxidation. The "semi-drying oils," those that will harden somewhat on +exposure to the air, include the oils of cottonseed, corn, sesame, soy +bean and castor bean. Olive oil and peanut oil are "non-drying" and +contain oleic compounds (olein). The hard fats, such as stearin, +palmitin and margarin, are mostly of animal origin, tallow and lard, +though coconut and palm oil contain a large proportion of such saturated +compounds.</p> + +<p>Though the chemist talks of the fatty "acids," nobody else would call +them so because they are not sour. But they do behave like the acids in +forming salts with bases. The alkali salts of the fatty acids are known +to us as soaps. In the natural fats they exist not as free acids but as +salts of an organic base, glycerin, as I explained in a previous +chapter. The natural fats and oils consist of complex mixtures of the +glycerin compounds of these acids (known as olein, stearin, etc.), as +well as various others of a similar sort. If you will <span class='pagenum'><a name="Page_204" id="Page_204">[Pg 204]</a></span>set a bottle of +salad oil in the ice-box you will see it separate into two parts. The +white, crystalline solid that separates out is largely stearin. The part +that remains liquid is largely olein. You might separate them by +filtering it cold and if then you tried to sell the two products you +would find that the hard fat would bring a higher price than the oil, +either for food or soap. If you tried to keep them you would find that +the hard fat kept neutral and "sweet" longer than the other. You may +remember that the perfumes (as well as their odorous opposites) were +mostly unsaturated compounds. So we find that it is the free and +unsaturated fatty acids that cause butter and oil to become rank and +rancid.</p> + +<p>Obviously, then, we could make money if we could turn soft, unsaturated +fats like olein into hard, saturated fats like stearin. Referring to the +symbols we see that all that is needed to effect the change is to get +the former to unite with hydrogen. This requires a little coaxing. The +coaxer is called a catalyst. A catalyst, as I have previously explained, +is a substance that by its mere presence causes the union of two other +substances that might otherwise remain separate. For that reason the +catalyst is referred to as "a chemical parson." Finely divided metals +have a strong catalytic action. Platinum sponge is excellent but too +expensive. So in this case nickel is used. A nickel salt mixed with +charcoal or pumice is reduced to the metallic state by heating in a +current of hydrogen. Then it is dropped into the tank of oil and +hydrogen gas is blown through. The hydrogen may be obtained by splitting +water into its two components, hydrogen and <span class='pagenum'><a name="Page_205" id="Page_205">[Pg 205]</a></span>oxygen, by means of the +electrical current, or by passing steam over spongy iron which takes out +the oxygen. The stream of hydrogen blown through the hot oil converts +the linoleic acid to oleic and then the oleic into stearic. If you +figured up the weights from the symbols given above you would find that +it takes about one pound of hydrogen to convert a hundred pounds of +olein to stearin and the cost is only about one cent a pound. The nickel +is unchanged and is easily separated. A trace of nickel may remain in +the product, but as it is very much less than the amount dissolved when +food is cooked in nickel-plated vessels it cannot be regarded as +harmful.</p> + +<p>Even more unsaturated fats may be hydrogenated. Fish oil has hitherto +been almost unusable because of its powerful and persistent odor. This +is chiefly due to a fatty acid which properly bears the uneuphonious +name of clupanodonic acid and has the composition of C<sub>18</sub>H<sub>28</sub>O<sub>2</sub>. +By comparing this with the symbol of the odorless stearic acid, +C<sub>18</sub>H<sub>36</sub>O<sub>2</sub>, you will see that all the rank fish oil lacks to make +it respectable is eight hydrogen atoms. A Japanese chemist, Tsujimoto, +has discovered how to add them and now the reformed fish oil under the +names of "talgol" and "candelite" serves for lubricant and even enters +higher circles as a soap or food.</p> + +<p>This process of hardening fats by hydrogenation resulted from the +experiments of a French chemist, Professor Sabatier of Toulouse, in the +last years of the last century, but, as in many other cases, the Germans +were the first to take it up and profit by it. Before the war the copra +or coconut oil from the British Asiatic colonies <span class='pagenum'><a name="Page_206" id="Page_206">[Pg 206]</a></span>of India, Ceylon and +Malaya went to Germany at the rate of $15,000,000 a year. The palm +kernels grown in British West Africa were shipped, not to Liverpool, but +to Hamburg, $19,000,000 worth annually. Here the oil was pressed out and +used for margarin and the residual cake used for feeding cows produced +butter or for feeding hogs produced lard. Half of the copra raised in +the British possessions was sent to Germany and half of the oil from it +was resold to the British margarin candle and soap makers at a handsome +profit. The British chemists were not blind to this, but they could do +nothing, first because the English politician was wedded to free trade, +second, because the English farmer would not use oil cake for his stock. +France was in a similar situation. Marseilles produced 15,500,000 +gallons of oil from peanuts grown largely in the French African +colonies—but shipped the oil-cake on to Hamburg. Meanwhile the Germans, +in pursuit of their policy of attaining economic independence, were +striving to develop their own tropical territory. The subjects of King +George who because they had the misfortune to live in India were +excluded from the British South African dominions or mistreated when +they did come, were invited to come to German East Africa and set to +raising peanuts in rivalry to French Senegal and British Coromandel. +Before the war Germany got half of the Egyptian cottonseed and half of +the Philippine copra. That is one of the reasons why German warships +tried to check Dewey at Manila in 1898 and German troops tried to +conquer Egypt in 1915.</p> + +<p>But the tide of war set the other way and the German plantations of +palmnuts and peanuts in Africa have <span class='pagenum'><a name="Page_207" id="Page_207">[Pg 207]</a></span>come into British possession and +now the British Government is starting an educational campaign to teach +their farmers to feed oil cake like the Germans and their people to eat +peanuts like the Americans.</p> + +<p>The Germans shut off from the tropical fats supply were hard up for food +and for soap, for lubricants and for munitions. Every person was given a +fat card that reduced his weekly allowance to the minimum. Millers were +required to remove the germs from their cereals and deliver them to the +war department. Children were set to gathering horse-chestnuts, +elderberries, linden-balls, grape seeds, cherry stones and sunflower +heads, for these contain from six to twenty per cent. of oil. Even the +blue-bottle fly—hitherto an idle creature for whom Beelzebub found +mischief—was conscripted into the national service and set to laying +eggs by the billion on fish refuse. Within a few days there is a crop of +larvae which, to quote the "Chemische Zentralblatt," yields forty-five +grams per kilogram of a yellow oil. This product, we should hope, is +used for axle-grease and nitroglycerin, although properly purified it +would be as nutritious as any other—to one who has no imagination. +Driven to such straits Germany would have given a good deal for one of +those tropical islands that we are so careless about.</p> + +<p>It might have been supposed that since the United States possessed the +best land in the world for the production of cottonseed, coconuts, +peanuts, and corn that it would have led all other countries in the +utilization of vegetable oils for food. That this country has not so +used its advantage is due to the fact that the new products have not +merely had to overcome popular <span class='pagenum'><a name="Page_208" id="Page_208">[Pg 208]</a></span>conservatism, ignorance and +prejudice—hard things to fight in any case—but have been deliberately +checked and hampered by the state and national governments in defense of +vested interests. The farmer vote is a power that no politician likes to +defy and the dairy business in every state was thoroughly organized. In +New York the oleomargarin industry that in 1879 was turning out products +valued at more than $5,000,000 a year was completely crushed out by +state legislation.<a name="FNanchor_2_2" id="FNanchor_2_2"></a><a href="#Footnote_2_2" class="fnanchor">[2]</a> The output of the United States, which in 1902 had +risen to 126,000,000 pounds, was cut down to 43,000,000 pounds in 1909 +by federal legislation. According to the disingenuous custom of American +lawmakers the Act of 1902 was passed through Congress as a "revenue +measure," although it meant a loss to the Government of more than three +million dollars a year over what might be produced by a straight two +cents a pound tax. A wholesale dealer in oleomargarin was made to pay a +higher license than a wholesale liquor dealer. The federal law put a tax +of ten cents a pound on yellow oleomargarin and a quarter of a cent a +pound on the uncolored. But people—doubtless from pure +prejudice—prefer a yellow spread for their bread, so the economical +housewife has to work over her oleomargarin with the annatto which is +given to her when she buys a package or, if the law prohibits this, +which she is permitted to steal from an open box on the grocer's +counter. A plausible pretext for such legislation is afforded by the +fact that the butter substitutes are so much like butter that they +cannot be easily distinguished from it unless the use of annatto is +permitted <span class='pagenum'><a name="Page_209" id="Page_209">[Pg 209]</a></span>to butter and prohibited to its competitors. Fradulent sales +of substitutes of any kind ought to be prevented, but the recent pure +food legislation in America has shown that it is possible to secure +truthful labeling without resorting to such drastic measures. In Europe +the laws against substitution were very strict, but not devised to +restrict the industry. Consequently the margarin output of Germany +doubled in the five years preceding the war and the output of England +tripled. In Denmark the consumption of margarin rose from 8.8 pounds per +capita in 1890 to 32.6 pounds in 1912. Yet the butter business, +Denmark's pride, was not injured, and Germany and England imported more +butter than ever before. Now that the price of butter in America has +gone over the seventy-five cent mark Congress may conclude that it no +longer needs to be protected against competition.</p> + +<p>The "compound lards" or "lard compounds," consisting usually of +cottonseed oil and oleo-stearin, although the latter may now be replaced +by hardened oil, met with the same popular prejudice and attempted +legislative interference, but succeeded more easily in coming into +common use under such names as "Cottosuet," "Kream Krisp," "Kuxit," +"Korno," "Cottolene" and "Crisco."</p> + +<p>Oleomargarin, now generally abbreviated to margarin, originated, like +many other inventions, in military necessity. The French Government in +1869 offered a prize for a butter substitute for the army that should be +cheaper and better than butter in that it did not spoil so easily. The +prize was won by a French chemist, Mége-Mouries, who found that by +chilling beef <span class='pagenum'><a name="Page_210" id="Page_210">[Pg 210]</a></span>fat the solid stearin could be separated from an oil +(oleo) which was the substantially same as that in milk and hence in +butter. Neutral lard acts the same.</p> + +<p>This discovery of how to separate the hard and soft fats was followed by +improved methods for purifying them and later by the process for +converting the soft into the hard fats by hydrogenation. The net result +was to put into the hands of the chemist the ability to draw his +materials at will from any land and from the vegetable and animal +kingdoms and to combine them as he will to make new fat foods for every +use; hard for summer, soft for winter; solid for the northerners and +liquid for the southerners; white, yellow or any other color, and +flavored to suit the taste. The Hindu can eat no fat from the sacred +cow; the Mohammedan and the Jew can eat no fat from the abhorred pig; +the vegetarian will touch neither; other people will take both. No +matter, all can be accommodated.</p> + +<p>All the fats and oils, though they consist of scores of different +compounds, have practically the same food value when freed from the +extraneous matter that gives them their characteristic flavors. They are +all practically tasteless and colorless. The various vegetable and +animal oils and fats have about the same digestibility, 98 per cent.,<a name="FNanchor_3_3" id="FNanchor_3_3"></a><a href="#Footnote_3_3" class="fnanchor">[3]</a> +and are all ordinarily completely utilized in the body, supplying it +with two and a quarter times as much energy as any other food.</p> + +<p>It does not follow, however, that there is no difference in the +products. The margarin men accuse butter of harboring tuberculosis germs +from which their product, because it has been heated or is made from +vegetable <span class='pagenum'><a name="Page_211" id="Page_211">[Pg 211]</a></span>fats, is free. The butter men retort that margarin is lacking +in vitamines, those mysterious substances which in minute amounts are +necessary for life and especially for growth. Both the claim and the +objection lose a large part of their force where the margarin, as is +customarily the case, is mixed with butter or churned up with milk to +give it the familiar flavor. But the difficulty can be easily overcome. +The milk used for either butter or margarin should be free or freed from +disease germs. If margarin is altogether substituted for butter, the +necessary vitamines may be sufficiently provided by milk, eggs and +greens.</p> + +<p>Owing to these new processes all the fatty substances of all lands have +been brought into competition with each other. In such a contest the +vegetable is likely to beat the animal and the southern to win over the +northern zones. In Europe before the war the proportion of the various +ingredients used to make butter substitutes was as follows:</p> + + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary=""> +<tr><td align='left'>AVERAGE COMPOSITION OF EUROPEAN MARGARIN</td></tr> +<tr><td align='left'></td><td align='right'>Per Cent.</td></tr> +<tr><td align='left'>Animal hard fats</td><td align='right'>25</td></tr> +<tr><td align='left'>Vegetable hard fats</td><td align='right'>35</td></tr> +<tr><td align='left'>Copra</td><td align='right'>29</td></tr> +<tr><td align='left'>Palm-kernel</td><td align='right'>6</td></tr> +<tr><td align='left'>Vegetable soft fats</td><td align='right'>26</td></tr> +<tr><td align='left'>Cottonseed</td><td align='right'>13</td></tr> +<tr><td align='left'>Peanut</td><td align='right'>6</td></tr> +<tr><td align='left'>Sesame</td><td align='right'>6</td></tr> +<tr><td align='left'>Soya-bean</td><td align='right'>1</td></tr> +<tr><td align='left'>Water, milk, salt</td><td align='right'>14</td></tr> +<tr><td align='left'></td><td align='right'>___</td></tr> +<tr><td align='left'></td><td align='right'>100</td></tr> +</table></div> + +<p><span class='pagenum'><a name="Page_212" id="Page_212">[Pg 212]</a></span>This is not the composition of any particular brand but the average of +them all. The use of a certain amount of the oil of the sesame seed is +required by the laws of Germany and Denmark because it can be easily +detected by a chemical color test and so serves to prevent the margarin +containing it from being sold as butter. "Open sesame!" is the password +to these markets. Remembering that margarin originally was made up +entirely of animal fats, soft and hard, we can see from the above +figures how rapidly they are being displaced by the vegetable fats. The +cottonseed and peanut oils have replaced the original oleo oil and the +tropical oils from the coconut (copra) and African palm are crowding out +the animal hard fats. Since now we can harden at will any of the +vegetable oils it is possible to get along altogether without animal +fats. Such vegetable margarins were originally prepared for sale in +India, but proved unexpectedly popular in Europe, and are now being +introduced into America. They are sold under various trade names +suggesting their origin, such as "palmira," "palmona," "milkonut," +"cocose," "coconut oleomargarin" and "nucoa nut margarin." The last +named is stated to be made of coconut oil (for the hard fat) and peanut +oil (for the soft fat), churned up with a culture of pasteurized milk +(to impart the butter flavor). The law requires such a product to be +branded "oleomargarine" although it is not. Such cases of compulsory +mislabeling are not rare. You remember the "Pigs is Pigs" story.</p> + +<p>Peanut butter has won its way into the American menu without any +camouflage whatever, and as a salad oil it is almost equally frank about +its lowly origin.<span class='pagenum'><a name="Page_213" id="Page_213">[Pg 213]</a></span> This nut, which grows on a vine instead of a tree, +and is dug from the ground like potatoes instead of being picked with a +pole, goes by various names according to locality, peanuts, ground-nuts, +monkey-nuts, arachides and goobers. As it takes the place of cotton oil +in some of its products so it takes its place in the fields and oilmills +of Texas left vacant by the bollweevil. The once despised peanut added +some $56,000,000 to the wealth of the South in 1916. The peanut is rich +in the richest of foods, some 50 per cent. of oil and 30 per cent. of +protein. The latter can be worked up into meat substitutes that will +make the vegetarian cease to envy his omnivorous neighbor. Thanks +largely to the chemist who has opened these new fields of usefulness, +the peanut-raiser got $1.25 a bushel in 1917 instead of the 30 cents +that he got four years before.</p> + +<p>It would be impossible to enumerate all the available sources of +vegetable oils, for all seeds and nuts contain more or less fatty matter +and as we become more economical we shall utilize of what we now throw +away. The germ of the corn kernel, once discarded in the manufacture of +starch, now yields a popular table oil. From tomato seeds, one of the +waste products of the canning factory, can be extracted 22 per cent. of +an edible oil. Oats contain 7 per cent. of oil. From rape seed the +Japanese get 20,000 tons of oil a year. To the sources previously +mentioned may be added pumpkin seeds, poppy seeds, raspberry seeds, +tobacco seeds, cockleburs, hazelnuts, walnuts, beechnuts and acorns.</p> + +<p>The oil-bearing seeds of the tropics are innumerable and will become +increasingly essential to the inhabitants of northern lands. It was the +realization of this <span class='pagenum'><a name="Page_214" id="Page_214">[Pg 214]</a></span>that brought on the struggle of the great powers +for the possession of tropical territory which, for years before, they +did not think worth while raising a flag over. No country in the future +can consider itself safe unless it has secure access to such sources. We +had a sharp lesson in this during the war. Palm oil, it seems, is +necessary for the manufacture of tinplate, an industry that was built up +in the United States by the McKinley tariff. The British possessions in +West Africa were the chief source of palm oil and the Germans had the +handling of it. During the war the British Government assumed control of +the palm oil products of the British and German colonies and prohibited +their export to other countries than England. Americans protested and +beseeched, but in vain. The British held, quite correctly, that they +needed all the oil they could get for food and lubrication and +nitroglycerin. But the British also needed canned meat from America for +their soldiers and when it was at length brought to their attention that +the packers could not ship meat unless they had cans and that cans could +not be made without tin and that tin could not be made without palm oil +the British Government consented to let us buy a little of their palm +oil. The lesson is that of Voltaire's story, "Candide," "Let us +cultivate our own garden"—and plant a few palm trees in it—also rubber +trees, but that is another story.</p> + +<p>The international struggle for oil led to the partition of the Pacific +as the struggle for rubber led to the partition of Africa. Theodor +Weber, as Stevenson says, "harried the Samoans" to get copra much as +King Leopold of Belgium harried the Congoese to get <span class='pagenum'><a name="Page_215" id="Page_215">[Pg 215]</a></span>caoutchouc. It was +Weber who first fully realized that the South Sea islands, formerly +given over to cannibals, pirates and missionaries, might be made +immensely valuable through the cultivation of the coconut palms. When +the ripe coconut is split open and exposed to the sun the meat dries up +and shrivels and in this form, called "copra," it can be cut out and +shipped to the factory where the oil is extracted and refined. Weber +while German Consul in Samoa was also manager of what was locally known +as "the long-handled concern" (<i>Deutsche Handels und Plantagen +Gesellschaft der Südsee Inseln zu Hamburg</i>), a pioneer commercial and +semi-official corporation that played a part in the Pacific somewhat +like the British Hudson Bay Company in Canada or East India Company in +Hindustan. Through the agency of this corporation on the start Germany +acquired a virtual monopoly of the transportation and refining of +coconut oil and would have become the dominant power in the Pacific if +she had not been checked by force of arms. In Apia Bay in 1889 and again +in Manila Bay in 1898 an American fleet faced a German fleet ready for +action while a British warship lay between. So we rescued the +Philippines and Samoa from German rule and in 1914 German power was +eliminated from the Pacific. During the ten years before the war, the +production of copra in the German islands more than doubled and this was +only the beginning of the business. Now these islands have been divided +up among Australia, New Zealand and Japan, and these countries are +planning to take care of the copra.</p> + +<p>But although we get no extension of territory from<span class='pagenum'><a name="Page_216" id="Page_216">[Pg 216]</a></span> the war we still +have the Philippines and some of the Samoan Islands, and these are +capable of great development. From her share of the Samoan Islands +Germany got a million dollars' worth of copra and we might get more from +ours. The Philippines now lead the world in the production of copra, but +Java is a close second and Ceylon not far behind. If we do not look out +we will be beaten both by the Dutch and the British, for they are +undertaking the cultivation of the coconut on a larger scale and in a +more systematic way. According to an official bulletin of the Philippine +Government a coconut plantation should bring in "dividends ranging from +10 to 75 per cent. from the tenth to the hundredth year." And this being +printed in 1913 figured the price of copra at 3-1/2 cents, whereas it +brought 4-1/2 cents in 1918, so the prospect is still more encouraging. +The copra is half fat and can be cheaply shipped to America, where it +can be crushed in the southern oilmills when they are not busy on +cottonseed or peanuts. But even this cost of transportation can be +reduced by extracting the oil in the islands and shipping it in bulk +like petroleum in tank steamers.</p> + +<p>In the year ending June, 1918, the United States imported from the +Philippines 155,000,000 pounds of coconut oil worth $18,000,000 and +220,000,000 pounds of copra worth $10,000,000. But this was about half +our total importations; the rest of it we had to get from foreign +countries. Panama palms may give us a little relief from this dependence +on foreign sources. In 1917 we imported 19,000,000 whole coconuts from +Panama valued at $700,000.</p> + +<p><a name="image_25" id="image_25"></a></p> + +<div class="figcenter" style="width: 435px;"> +<img src="images/image255.jpg" width="435" height="275" alt="SPLITTING COCONUTS ON THE ISLAND OF TAHITI + +After drying in the sun the meat is picked and the oil extracted for +making coconut butter" title="" /> +<span class="caption">SPLITTING COCONUTS ON THE ISLAND OF TAHITI + +After drying in the sun the meat is picked and the oil extracted for +making coconut butter</span> +</div> + +<p><a name="image_26" id="image_26"></a></p> +<div class="figcenter" style="width: 437px;"> +<img src="images/image256.jpg" width="437" height="286" alt="From "America's Munitions"" title="" /> +<span class="caption">From "America's Munitions"</span> +</div> +<div class="blockquot"> +<p><b>THE ELECTRIC CURRENT PASSING THROUGH SALT WATER IN THESE CELLS +DECOMPOSES THE SALT INTO CAUSTIC SODA AND CHLORINE GAS</b></p> + +<p><b>There were eight rooms like this in the Edgewood plant, capable of +producing 200,000 pounds of chlorine a day</b></p> +</div> +<p>A new form of fat that has rapidly come into our<span class='pagenum'><a name="Page_217" id="Page_217">[Pg 217]</a></span> market is the oil of +the soya or soy bean. In 1918 we imported over 300,000,000 pounds of +soy-bean oil, mostly from Manchuria. The oil is used in manufacture of +substitutes for butter, lard, cheese, milk and cream, as well as for +soap and paint. The soy-bean can be raised in the United States wherever +corn can be grown and provides provender for man and beast. The soy meal +left after the extraction of the oil makes a good cattle food and the +fermented juice affords the shoya sauce made familiar to us through the +popularity of the chop-suey restaurants.</p> + +<p>As meat and dairy products become scarcer and dearer we shall become +increasingly dependent upon the vegetable fats. We should therefore +devise means of saving what we now throw away, raise as much as we can +under our own flag, keep open avenues for our foreign supply and +encourage our cooks to make use of the new products invented by our +chemists.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_218" id="Page_218">[Pg 218]</a></span></p> +<h2><a name="CHAPTER_XII" id="CHAPTER_XII"></a>CHAPTER XII</h2> + +<h3>FIGHTING WITH FUMES</h3> + + +<p>The Germans opened the war using projectiles seventeen inches in +diameter. They closed it using projectiles one one-hundred millionth of +an inch in diameter. And the latter were more effective than the former. +As the dimensions were reduced from molar to molecular the battle became +more intense. For when the Big Bertha had shot its bolt, that was the +end of it. Whomever it hit was hurt, but after that the steel fragments +of the shell lay on the ground harmless and inert. The men in the +dugouts could hear the shells whistle overhead without alarm. But the +poison gas could penetrate where the rifle ball could not. The malignant +molecules seemed to search out their victims. They crept through the +crevices of the subterranean shelters. They hunted for the pinholes in +the face masks. They lay in wait for days in the trenches for the +soldiers' return as a cat watches at the hole of a mouse. The cannon +ball could be seen and heard. The poison gas was invisible and +inaudible, and sometimes even the chemical sense which nature has given +man for his protection, the sense of smell, failed to give warning of +the approach of the foe.</p> + +<p>The smaller the matter that man can deal with the more he can get out of +it. So long as man was dependent for power upon wind and water his +working capacity <span class='pagenum'><a name="Page_219" id="Page_219">[Pg 219]</a></span>was very limited. But as soon as he passed over the +border line from physics into chemistry and learned how to use the +molecule, his efficiency in work and warfare was multiplied manifold. +The molecular bombardment of the piston by steam or the gases of +combustion runs his engines and propels his cars. The first man who +wanted to kill another from a safe distance threw the stone by his arm's +strength. David added to his arm the centrifugal force of a sling when +he slew Goliath. The Romans improved on this by concentrating in a +catapult the strength of a score of slaves and casting stone cannon +balls to the top of the city wall. But finally man got closer to +nature's secret and discovered that by loosing a swarm of gaseous +molecules he could throw his projectile seventy-five miles and then by +the same force burst it into flying fragments. There is no smaller +projectile than the atom unless our belligerent chemists can find a way +of using the electron stream of the cathode ray. But this so far has +figured only in the pages of our scientific romancers and has not yet +appeared on the battlefield. If, however, man could tap the reservoir of +sub-atomic energy he need do no more work and would make no more war, +for unlimited powers of construction and destruction would be at his +command. The forces of the infinitesimal are infinite.</p> + +<p>The reason why a gas is so active is because it is so egoistic. +Psychologically interpreted, a gas consists of particles having the +utmost aversion to one another. Each tries to get as far away from every +other as it can. There is no cohesive force; no attractive impulse; +nothing to draw them together except the all too feeble <span class='pagenum'><a name="Page_220" id="Page_220">[Pg 220]</a></span>power of +gravitation. The hotter they get the more they try to disperse and so +the gas expands. The gas represents the extreme of individualism as +steel represents the extreme of collectivism. The combination of the two +works wonders. A hot gas in a steel cylinder is the most powerful agency +known to man, and by means of it he accomplishes his greatest +achievements in peace or war time.</p> + +<p>The projectile is thrown from the gun by the expansive force of the +gases released from the powder and when it reaches its destination it is +blown to pieces by the same force. This is the end of it if it is a +shell of the old-fashioned sort, for the gases of combustion mingle +harmlessly with the air of which they are normal constituents. But if it +is a poison gas shell each molecule as it is released goes off straight +into the air with a speed twice that of the cannon ball and carries +death with it. A man may be hit by a heavy piece of lead or iron and +still survive, but an unweighable amount of lethal gas may be fatal to +him.</p> + +<p>Most of the novelties of the war were merely extensions of what was +already known. To increase the caliber of a cannon from 38 to 42 +centimeters or its range from 30 to 75 miles does indeed make necessary +a decided change in tactics, but it is not comparable to the revolution +effected by the introduction of new weapons of unprecedented power such +as airplanes, submarines, tanks, high explosives or poison gas. If any +army had been as well equipped with these in the beginning as all armies +were at the end it might easily have won the war. That is to say, if the +general staff of any of the powers had had the foresight and confidence +to develop <span class='pagenum'><a name="Page_221" id="Page_221">[Pg 221]</a></span>and practise these modes of warfare on a large scale in +advance it would have been irresistible against an enemy unprepared to +meet them. But no military genius appeared on either side with +sufficient courage and imagination to work out such schemes in secret +before trying them out on a small scale in the open. Consequently the +enemy had fair warning and ample time to learn how to meet them and +methods of defense developed concurrently with methods of attack. For +instance, consider the motor fortresses to which Ludendorff ascribes his +defeat. The British first sent out a few clumsy tanks against the German +lines. Then they set about making a lot of stronger and livelier ones, +but by the time these were ready the Germans had field guns to smash +them and chain fences with concrete posts to stop them. On the other +hand, if the Germans had followed up their advantage when they first set +the cloud of chlorine floating over the battlefield of Ypres they might +have won the war in the spring of 1915 instead of losing it in the fall +of 1918. For the British were unprepared and unprotected against the +silent death that swept down upon them on the 22nd of April, 1915. What +happened then is best told by Sir Arthur Conan Doyle in his "History of +the Great War."</p> + +<div class="blockquot"><p>From the base of the German trenches over a considerable length +there appeared jets of whitish vapor, which gathered and +swirled until they settled into a definite low cloud-bank, +greenish-brown below and yellow above, where it reflected the +rays of the sinking sun. This ominous bank of vapor, impelled +by a northern breeze, drifted swiftly across the space which +separated the two lines. The French troops, staring over the +top of their parapet at this curious screen which ensured <span class='pagenum'><a name="Page_222" id="Page_222">[Pg 222]</a></span>them +a temporary relief from fire, were observed suddenly to throw +up their hands, to clutch at their throats, and to fall to the +ground in the agonies of asphyxiation. Many lay where they had +fallen, while their comrades, absolutely helpless against this +diabolical agency, rushed madly out of the mephitic mist and +made for the rear, over-running the lines of trenches behind +them. Many of them never halted until they had reached Ypres, +while others rushed westwards and put the canal between +themselves and the enemy. The Germans, meanwhile, advanced, and +took possession of the successive lines of trenches, tenanted +only by the dead garrisons, whose blackened faces, contorted +figures, and lips fringed with the blood and foam from their +bursting lungs, showed the agonies in which they had died. Some +thousands of stupefied prisoners, eight batteries of French +field-guns, and four British 4.7's, which had been placed in a +wood behind the French position, were the trophies won by this +disgraceful victory.</p> + +<p>Under the shattering blow which they had received, a blow +particularly demoralizing to African troops, with their fears +of magic and the unknown, it was impossible to rally them +effectually until the next day. It is to be remembered in +explanation of this disorganization that it was the first +experience of these poison tactics, and that the troops engaged +received the gas in a very much more severe form than our own +men on the right of Langemarck. For a time there was a gap five +miles broad in the front of the position of the Allies, and +there were many hours during which there was no substantial +force between the Germans and Ypres. They wasted their time, +however, in consolidating their ground, and the chance of a +great coup passed forever. They had sold their souls as +soldiers, but the Devil's price was a poor one. Had they had a +corps of cavalry ready, and pushed them through the gap, it +would have been the most dangerous moment of the war.</p></div> + +<p><span class='pagenum'><a name="Page_223" id="Page_223">[Pg 223]</a></span>A deserter had come over from the German side a week before and told +them that cylinders of poison gas had been laid in the front trenches, +but no one believed him or paid any attention to his tale. War was then, +in the Englishman's opinion, a gentleman's game, the royal sport, and +poison was prohibited by the Hague rules. But the Germans were not +playing the game according to the rules, so the British soldiers were +strangled in their own trenches and fell easy victims to the advancing +foe. Within half an hour after the gas was turned on 80 per cent. of the +opposing troops were knocked out. The Canadians, with wet handkerchiefs +over their faces, closed in to stop the gap, but if the Germans had been +prepared for such success they could have cleared the way to the coast. +But after such trials the Germans stopped the use of free chlorine and +began the preparation of more poisonous gases. In some way that may not +be revealed till the secret history of the war is published, the British +Intelligence Department obtained a copy of the lecture notes of the +instructions to the German staff giving details of the new system of gas +warfare to be started in December. Among the compounds named was +phosgene, a gas so lethal that one part in ten thousand of air may be +fatal. The antidote for it is hexamethylene tetramine. This is not +something the soldier—or anybody else—is accustomed to carry around +with him, but the British having had a chance to cram up in advance on +the stolen lecture notes were ready with gas helmets soaked in the +reagent with the long name.</p> + +<p>The Germans rejoiced when gas bombs took the place of bayonets because +this was a field in which intelligence <span class='pagenum'><a name="Page_224" id="Page_224">[Pg 224]</a></span>counted for more than brute +force and in which therefore they expected to be supreme. As usual they +were right in their major premise but wrong in their conclusion, owing +to the egoism of their implicit minor premise. It does indeed give the +advantage to skill and science, but the Germans were beaten at their own +game, for by the end of the war the United States was able to turn out +toxic gases at a rate of 200 tons a day, while the output of Germany or +England was only about 30 tons. A gas plant was started at Edgewood, +Maryland, in November, 1917. By March it was filling shell and before +the war put a stop to its activities in the fall it was producing +1,300,000 pounds of chlorine, 1,000,000 pounds of chlorpicrin, 1,300,000 +pounds of phosgene and 700,000 pounds of mustard gas a month.</p> + +<p>Chlorine, the first gas used, is unpleasantly familiar to every one who +has entered a chemical laboratory or who has smelled the breath of +bleaching powder. It is a greenish-yellow gas made from common salt. The +Germans employed it at Ypres by laying cylinders of the liquefied gas in +the trenches, about a yard apart, and running a lead discharge pipe over +the parapet. When the stop cocks are turned the gas streams out and +since it is two and a half times as heavy as air it rolls over the +ground like a noisome mist. It works best when the ground slopes gently +down toward the enemy and when the wind blows in that direction at a +rate between four and twelve miles an hour. But the wind, being strictly +neutral, may change its direction without warning and then the gases +turn back in their flight and attack their own side, something that +rifle bullets have never been known to do.</p> + +<p><a name="image_27" id="image_27"></a></p> +<div class="figcenter" style="width: 387px;"> +<img src="images/image265.jpg" width="387" height="328" alt="© International Film Service" title="" /> +<span class="caption">© International Film Service</span> +</div> +<div class="blockquot"> +<p><b>GERMANS STARTING A GAS ATTACK ON THE RUSSIAN LINES</b></p> + +<p><b>Behind the cylinders from which the gas streams are seen three lines of +German troops waiting to attack. The photograph was taken from above by +a Russian airman</b></p> +</div> + +<p><a name="image_28" id="image_28"></a></p> +<div class="figcenter" style="width: 440px;"> +<img src="images/image266.jpg" width="440" height="275" alt="© Press Illustrating Service" title="" /> +<span class="caption">© Press Illustrating Service</span> +</div> +<div class="blockquot"> +<p><b>FILLING THE CANNISTERS OF GAS MASKS WITH CHARCOAL MADE FROM FRUIT PITS +IN LONG ISLAND CITY</b></p> +</div> +<p><span class='pagenum'><a name="Page_225" id="Page_225">[Pg 225]</a></span>Because free chlorine would not stay put and was dependent on the favor +of the wind for its effect, it was later employed, not as an elemental +gas, but in some volatile liquid that could be fired in a shell and so +released at any particular point far back of the front trenches.</p> + +<p>The most commonly used of these compounds was phosgene, which, as the +reader can see by inspection of its formula, COCl<sub>2</sub>, consists of +chlorine (Cl) combined with carbon monoxide (CO), the cause of deaths +from illuminating gas. These two poisonous gases, chlorine and carbon +monoxide, when mixed together, will not readily unite, but if a ray of +sunlight falls upon the mixture they combine at once. For this reason +John Davy, who discovered the compound over a hundred years ago, named +it phosgene, that is, "produced by light." The same roots recur in +hydrogen, so named because it is "produced from water," and phosphorus, +because it is a "light-bearer."</p> + +<p>In its modern manufacture the catalyzer or instigator of the combination +is not sunlight but porous carbon. This is packed in iron boxes eight +feet long, through which the mixture of the two gases was forced. Carbon +monoxide may be made by burning coke with a supply of air insufficient +for complete combustion, but in order to get the pure gas necessary for +the phosgene common air was not used, but instead pure oxygen extracted +from it by a liquid air plant.</p> + +<p>Phosgene is a gas that may be condensed easily to a liquid by cooling it +down to 46 degrees Fahrenheit. A mixture of three-quarters chlorine with +one-quarter phosgene has been found most effective. By itself <span class='pagenum'><a name="Page_226" id="Page_226">[Pg 226]</a></span>phosgene +has an inoffensive odor somewhat like green corn and so may fail to +arouse apprehension until a toxic concentration is reached. But even +small doses have such an effect upon the heart action for days afterward +that a slight exertion may prove fatal.</p> + +<p>The compound manufactured in largest amount in America was chlorpicrin. +This, like the others, is not so unfamiliar as it seems. As may be seen +from its formula, CCl<sub>3</sub>NO<sub>2</sub>, it is formed by joining the nitric acid +radical (NO<sub>2</sub>), found in all explosives, with the main part of +chloroform (HCCl<sub>3</sub>). This is not quite so poisonous as phosgene, but +it has the advantage that it causes nausea and vomiting. The soldier so +affected is forced to take off his gas mask and then may fall victim to +more toxic gases sent over simultaneously.</p> + +<p>Chlorpicrin is a liquid and is commonly loaded in a shell or bomb with +20 per cent. of tin chloride, which produces dense white fumes that go +through gas masks. It is made from picric acid (trinitrophenol), one of +the best known of the high explosives, by treatment with chlorine. The +chlorine is obtained, as it is in the household, from common bleaching +powder, or "chloride of lime." This is mixed with water to form a cream +in a steel still 18 feet high and 8 feet in diameter. A solution of +calcium picrate, that is, the lime salt of picric acid, is pumped in and +as the reaction begins the mixture heats up and the chlorpicrin distils +over with the steam. When the distillate is condensed the chlorpicrin, +being the heavier liquid, settles out under the layer of water and may +be drawn off to fill the shell.</p> + +<p><span class='pagenum'><a name="Page_227" id="Page_227">[Pg 227]</a></span>Much of what a student learns in the chemical laboratory he is apt to +forget in later life if he does not follow it up. But there are two +gases that he always remembers, chlorine and hydrogen sulfide. He is +lucky if he has escaped being choked by the former or sickened by the +latter. He can imagine what the effect would be if two offensive fumes +could be combined without losing their offensive features. Now a +combination something like this is the so-called mustard gas, which is +not a gas and is not made from mustard. But it is easily gasified, and +oil of mustard is about as near as Nature dare come to making such +sinful stuff. It was first made by Guthrie, an Englishman, in 1860, and +rediscovered by a German chemist, Victor Meyer, in 1886, but he found it +so dangerous to work with that he abandoned the investigation. Nobody +else cared to take it up, for nobody could see any use for it. So it +remained in innocuous desuetude, a mere name in "Beilstein's +Dictionary," together with the thousands of other organic compounds that +have been invented and never utilized. But on July 12, 1917, the British +holding the line at Ypres were besprinkled with this villainous +substance. Its success was so great that the Germans henceforth made it +their main reliance and soon the Allies followed suit. In one offensive +of ten days the Germans are said to have used a million shells +containing 2500 tons of mustard gas.</p> + +<p>The making of so dangerous a compound on a large scale was one of the +most difficult tasks set before the chemists of this and other +countries, yet it was successfully solved. The raw materials are +chlorine, alcohol <span class='pagenum'><a name="Page_228" id="Page_228">[Pg 228]</a></span>and sulfur. The alcohol is passed with steam through +a vertical iron tube filled with kaolin and heated. This converts the +alcohol into a gas known as ethylene (C<sub>2</sub>H<sub>4</sub>). Passing a stream of +chlorine gas into a tank of melted sulfur produces sulfur monochloride +and this treated with the ethylene makes the "mustard." The final +reaction was carried on at the Edgewood Arsenal in seven airtight tanks +or "reactors," each having a capacity of 30,000 pounds. The ethylene gas +being led into the tank and distributed through the liquid sulfur +chloride by porous blocks or fine nozzles, the two chemicals combined to +form what is officially named "di-chlor-di-ethyl-sulfide" +(ClC<sub>2</sub>H<sub>4</sub>SC<sub>2</sub>H<sub>4</sub>Cl). This, however, is too big a mouthful, so +even the chemists were glad to fall in with the commonalty and call it +"mustard gas."</p> + +<p>The effectiveness of "mustard" depends upon its persistence. It is a +stable liquid, evaporating slowly and not easily decomposed. It lingers +about trenches and dugouts and impregnates soil and cloth for days. Gas +masks do not afford complete protection, for even if they are +impenetrable they must be taken off some time and the gas lies in wait +for that time. In some cases the masks were worn continuously for twelve +hours after the attack, but when they were removed the soldiers were +overpowered by the poison. A place may seem to be free from it but when +the sun heats up the ground the liquid volatilizes and the vapor soaks +through the clothing. As the men become warmed up by work their skin is +blistered, especially under the armpits. The mustard acts like steam, +producing burns that range from a mere reddening to serious +<span class='pagenum'><a name="Page_229" id="Page_229">[Pg 229]</a></span>ulcerations, always painful and incapacitating, but if treated promptly +in the hospital rarely causing death or permanent scars. The gas attacks +the eyes, throat, nose and lungs and may lead to bronchitis or +pneumonia. It was found necessary at the front to put all the clothing +of the soldiers into the sterilizing ovens every night to remove all +traces of mustard. General Johnson and his staff in the 77th Division +were poisoned in their dugouts because they tried to alleviate the +discomfort of their camp cots by bedding taken from a neighboring +village that had been shelled the day before.</p> + +<p>Of the 925 cases requiring medical attention at the Edgewood Arsenal 674 +were due to mustard. During the month of August 3-1/2 per cent. of the +mustard plant force were sent to the hospital each day on the average. +But the record of the Edgewood Arsenal is a striking demonstration of +what can be done in the prevention of industrial accidents by the +exercise of scientific prudence. In spite of the fact that from three to +eleven thousand men were employed at the plant for the year 1918 and +turned out some twenty thousand tons of the most poisonous gases known +to man, there were only three fatalities and not a single case of +blindness.</p> + +<p>Besides the four toxic gases previously described, chlorine, phosgene, +chlorpicrin and mustard, various other compounds have been and many +others might be made. A list of those employed in the present war +enumerates thirty, among them compounds of bromine, arsenic and cyanogen +that may prove more formidable than any so far used. American chemists +kept very mum during the war but occasionally one could not <span class='pagenum'><a name="Page_230" id="Page_230">[Pg 230]</a></span>refrain +from saying: "If the Kaiser knew what I know he would surrender +unconditionally by telegraph." No doubt the science of chemical warfare +is in its infancy and every foresighted power has concealed weapons of +its own in reserve. One deadly compound, whose identity has not yet been +disclosed, is known as "Lewisite," from Professor Lewis of Northwestern, +who was manufacturing it at the rate of ten tons a day in the "Mouse +Trap" stockade near Cleveland.</p> + +<p>Throughout the history of warfare the art of defense has kept pace with +the art of offense and the courage of man has never failed, no matter to +what new danger he was exposed. As each new gas employed by the enemy +was detected it became the business of our chemists to discover some +method of absorbing or neutralizing it. Porous charcoal, best made from +such dense wood as coconut shells, was packed in the respirator box +together with layers of such chemicals as will catch the gases to be +expected. Charcoal absorbs large quantities of any gas. Soda lime and +potassium permanganate and nickel salts were among the neutralizers +used.</p> + +<p>The mask is fitted tightly about the face or over the head with rubber. +The nostrils are kept closed with a clip so breathing must be done +through the mouth and no air can be inhaled except that passing through +the absorbent cylinder. Men within five miles of the front were required +to wear the masks slung on their chests so they could be put on within +six seconds. A well-made mask with a fresh box afforded almost complete +immunity for a time and the soldiers learned <span class='pagenum'><a name="Page_231" id="Page_231">[Pg 231]</a></span>within a few days to +handle their masks adroitly. So the problem of defense against this new +offensive was solved satisfactorily, while no such adequate protection +against the older weapons of bayonet and shrapnel has yet been devised.</p> + +<p>Then the problem of the offense was to catch the opponent with his mask +off or to make him take it off. Here the lachrymators and the +sternutators, the tear gases and the sneeze gases, came into play. +Phenylcarbylamine chloride would make the bravest soldier weep on the +battlefield with the abandonment of a Greek hero. +Di-phenyl-chloro-arsine would set him sneezing. The Germans alternated +these with diabolical ingenuity so as to catch us unawares. Some shells +gave off voluminous smoke or a vile stench without doing much harm, but +by the time our men got used to these and grew careless about their +masks a few shells of some extremely poisonous gas were mixed with them.</p> + +<p>The ideal gas for belligerent purposes would be odorless, colorless and +invisible, toxic even when diluted by a million parts of air, not set on +fire or exploded by the detonator of the shell, not decomposed by water, +not readily absorbed, stable enough to stand storage for six months and +capable of being manufactured by the thousands of tons. No one gas will +serve all aims. For instance, phosgene being very volatile and quickly +dissipated is thrown into trenches that are soon to be taken while +mustard gas being very tenacious could not be employed in such a case +for the trenches could not be occupied if they were captured.</p> + +<p>The extensive use of poison gas in warfare by all the belligerents is a +vindication of the American protest <span class='pagenum'><a name="Page_232" id="Page_232">[Pg 232]</a></span>at the Hague Conference against its +prohibition. At the First Conference of 1899 Captain Mahan argued very +sensibly that gas shells were no worse than other projectiles and might +indeed prove more merciful and that it was illogical to prohibit a +weapon merely because of its novelty. The British delegates voted with +the Americans in opposition to the clause "the contracting parties agree +to abstain from the use of projectiles the sole object of which is the +diffusion of asphyxiating or deleterious gases." But both Great Britain +and Germany later agreed to the provision. The use of poison gas by +Germany without warning was therefore an act of treachery and a +violation of her pledge, but the United States has consistently refused +to bind herself to any such restriction. The facts reported by General +Amos A. Fries, in command of the overseas branch of the American +Chemical Warfare Service, give ample support to the American contention +at The Hague:</p> + +<div class="blockquot"><p>Out of 1000 gas casualties there are from 30 to 40 fatalities, +while out of 1000 high explosive casualties the number of +fatalities run from 200 to 250. While exact figures are as yet +not available concerning the men permanently crippled or +blinded by high explosives one has only to witness the +debarkation of a shipload of troops to be convinced that the +number is very large. On the other hand there is, so far as +known at present, not a single case of permanent disability or +blindness among our troops due to gas and this in face of the +fact that the Germans used relatively large quantities of this +material.</p> + +<p>In the light of these facts the prejudice against the use of +gas must gradually give way; for the statement made to the +<span class='pagenum'><a name="Page_233" id="Page_233">[Pg 233]</a></span>effect that its use is contrary to the principles of humanity +will apply with far greater force to the use of high +explosives. As a matter of fact, for certain purposes toxic gas +is an ideal agent. For example, it is difficult to imagine any +agent more effective or more humane that may be used to render +an opposing battery ineffective or to protect retreating +troops.</p></div> + +<p>Captain Mahan's argument at The Hague against the proposed prohibition +of poison gas is so cogent and well expressed that it has been quoted in +treatises on international law ever since. These reasons were, briefly:</p> + +<div class="blockquot"><p>1. That no shell emitting such gases is as yet in practical use +or has undergone adequate experiment; consequently, a vote +taken now would be taken in ignorance of the facts as to +whether the results would be of a decisive character or whether +injury in excess of that necessary to attain the end of +warfare—the immediate disabling of the enemy—would be +inflicted.</p> + +<p>2. That the reproach of cruelty and perfidy, addressed against +these supposed shells, was equally uttered formerly against +firearms and torpedoes, both of which are now employed without +scruple. Until we know the effects of such asphyxiating shells, +there was no saying whether they would be more or less merciful +than missiles now permitted. That it was illogical, and not +demonstrably humane, to be tender about asphyxiating men with +gas, when all are prepared to admit that it was allowable to +blow the bottom out of an ironclad at midnight, throwing four +or five hundred into the sea, to be choked by water, with +scarcely the remotest chance of escape.</p></div> + +<p>As Captain Mahan says, the same objection has been raised at the +introduction of each new weapon of war, even though it proved to be no +more cruel than the old. The modern rifle ball, swift and small and +sterilized <span class='pagenum'><a name="Page_234" id="Page_234">[Pg 234]</a></span>by heat, does not make so bad a wound as the ancient sword +and spear, but we all remember how gunpowder was regarded by the dandies +of Hotspur's time:</p> + +<p> +<span style="margin-left: 1em;">And it was great pity, so it was,</span><br /> +<span style="margin-left: 1em;">This villainous saltpeter should be digg'd</span><br /> +<span style="margin-left: 1em;">Out of the bowels of the harmless earth</span><br /> +<span style="margin-left: 1em;">Which many a good tall fellow had destroy'd</span><br /> +<span style="margin-left: 1em;">So cowardly; and but for these vile guns</span><br /> +<span style="margin-left: 1em;">He would himself have been a soldier.</span><br /> +</p> + +<p>The real reason for the instinctive aversion manifested against any new +arm or mode of attack is that it reveals to us the intrinsic horror of +war. We naturally revolt against premeditated homicide, but we have +become so accustomed to the sword and latterly to the rifle that they do +not shock us as they ought when we think of what they are made for. The +Constitution of the United States prohibits the infliction of "cruel and +unusual punishments." The two adjectives were apparently used almost +synonymously, as though any "unusual" punishment were necessarily +"cruel," and so indeed it strikes us. But our ingenious lawyers were +able to persuade the courts that electrocution, though unknown to the +Fathers and undeniably "unusual," was not unconstitutional. Dumdum +bullets are rightfully ruled out because they inflict frightful and +often incurable wounds, and the aim of humane warfare is to disable the +enemy, not permanently to injure him.</p> + +<p><a name="image_29" id="image_29"></a></p> +<div class="figcenter" style="width: 439px;"> +<img src="images/image277.jpg" width="439" height="304" alt="From "America's Munitions"" title="" /> +<span class="caption">From "America's Munitions"</span> +</div> + + +<div class="blockquot"><p><b>THE CHLORPICRIN PLANT AT THE EDGEWOOD ARSENAL</b></p> +<p><b>From these stills, filled with a mixture of bleaching powder, lime, and +picric acid, the poisonous gas, chlorpicrin, distills off. This plant +produced 31 tons in one day</b></p> +</div> + +<p><a name="image_30" id="image_30"></a></p> +<h4></h4><div class="figcenter" style="width: 442px;"> +<img src="images/image278.jpg" width="442" height="273" alt="Courtesy of the Metal and Thermit Corporation, N.Y." title="" /> +<span class="caption">Courtesy of the Metal and Thermit Corporation, N.Y.</span> +</div> +<div class="blockquot"> +<p><b>REPAIRING THE BROKEN STERN POST OF THE U.S.S. NORTHERN PACIFIC, THE +BIGGEST MARINE WELD IN THE WORLD</b></p> +</div> + +<p>On the right the fractured stern post is shown. On the left it is being +mended by means of thermit. Two crucibles each containing 700 pounds of +the thermit mixture are seen on the sides of the vessel. From the bottom +of these the melted steel flowed down to fill the fracture]</p> + +<p>In spite of the opposition of the American and British delegates the +First Hague Conference adopted the clause, "The contracting powers agree +to abstain from the use of projectiles the [sole] object of which is <span class='pagenum'><a name="Page_235" id="Page_235">[Pg 235]</a></span>the +diffusion of asphyxiating or deleterious gases." The word "sole" +(<i>unique</i>) which appears in the original French text of The Hague +convention is left out of the official English translation. This is a +strange omission considering that the French and British defended their +use of explosives which diffuse asphyxiating and deleterious gases on +the ground that this was not the "sole" purpose of the bombs but merely +an accidental effect of the nitric powder used.</p> + +<p>The Hague Congress of 1907 placed in its rules for war: "It is expressly +forbidden to employ poisons or poisonous weapons." But such attempts to +rule out new and more effective means of warfare are likely to prove +futile in any serious conflict and the restriction gives the advantage +to the most unscrupulous side. We Americans, if ever we give our assent +to such an agreement, would of course keep it, but our enemy—whoever he +may be in the future—will be, as he always has been, utterly without +principle and will not hesitate to employ any weapon against us. +Besides, as the Germans held, chemical warfare favors the army that is +most intelligent, resourceful and disciplined and the nation that stands +highest in science and industry. This advantage, let us hope, will be on +our side.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_236" id="Page_236">[Pg 236]</a></span></p> +<h2><a name="CHAPTER_XIII" id="CHAPTER_XIII"></a>CHAPTER XIII</h2> + +<h3>PRODUCTS OF THE ELECTRIC FURNACE</h3> + + +<p>The control of man over the materials of nature has been vastly enhanced +by the recent extension of the range of temperature at his command. When +Fahrenheit stuck the bulb of his thermometer into a mixture of snow and +salt he thought he had reached the nadir of temperature, so he scratched +a mark on the tube where the mercury stood and called it zero. But we +know that absolute zero, the total absence of heat, is 459 of +Fahrenheit's degrees lower than his zero point. The modern scientist can +get close to that lowest limit by making use of the cooling by the +expansion principle. He first liquefies air under pressure and then +releasing the pressure allows it to boil off. A tube of hydrogen +immersed in the liquid air as it evaporates is cooled down until it can +be liquefied. Then the boiling hydrogen is used to liquefy helium, and +as this boils off it lowers the temperature to within three or four +degrees of absolute zero.</p> + +<p>The early metallurgist had no hotter a fire than he could make by +blowing charcoal with a bellows. This was barely enough for the smelting +of iron. But by the bringing of two carbon rods together, as in the +electric arc light, we can get enough heat to volatilize the carbon at +the tips, and this means over 7000 degrees Fahrenheit. By putting a +pressure of twenty atmospheres onto the arc light we can raise it to +perhaps<span class='pagenum'><a name="Page_237" id="Page_237">[Pg 237]</a></span> 14,000 degrees, which is 3000 degrees hotter than the sun. This +gives the modern man a working range of about 14,500 degrees, so it is +no wonder that he can perform miracles.</p> + +<p>When a builder wants to make an old house over into a new one he takes +it apart brick by brick and stone by stone, then he puts them together +in such new fashion as he likes. The electric furnace enables the +chemist to take his materials apart in the same way. As the temperature +rises the chemical and physical forces that hold a body together +gradually weaken. First the solid loosens up and becomes a liquid, then +this breaks bonds and becomes a gas. Compounds break up into their +elements. The elemental molecules break up into their component atoms +and finally these begin to throw off corpuscles of negative electricity +eighteen hundred times smaller than the smallest atom. These electrons +appear to be the building stones of the universe. No indication of any +smaller units has been discovered, although we need not assume that in +the electron science has delivered, what has been called, its +"ultim-atom." The Greeks called the elemental particles of matter +"atoms" because they esteemed them "indivisible," but now in the light +of the X-ray we can witness the disintegration of the atom into +electrons. All the chemical and physical properties of matter, except +perhaps weight, seem to depend upon the number and movement of the +negative and positive electrons and by their rearrangement one element +may be transformed into another.</p> + +<p>So the electric furnace, where the highest attainable <span class='pagenum'><a name="Page_238" id="Page_238">[Pg 238]</a></span>temperature is +combined with the divisive and directive force of the current, is a +magical machine for accomplishment of the metamorphoses desired by the +creative chemist. A hundred years ago Davy, by dipping the poles of his +battery into melted soda lye, saw forming on one of them a shining +globule like quicksilver. It was the metal sodium, never before seen by +man. Nowadays this process of electrolysis (electric loosening) is +carried out daily by the ton at Niagara.</p> + +<p>The reverse process, electro-synthesis (electric combining), is equally +simple and even more important. By passing a strong electric current +through a mixture of lime and coke the metal calcium disengages itself +from the oxygen of the lime and attaches itself to the carbon. Or, to +put it briefly,</p> + +<p> +<span style="margin-left: 1em;">CaO + 3C → CaC<sub>2</sub> + CO</span><br /> +<span style="margin-left: 1em;">lime coke calcium carbon</span><br /> +<span style="margin-left: 7em;">carbide monoxide</span><br /> +</p> + +<p>This reaction is of peculiar importance because it bridges the gulf +between the organic and inorganic worlds. It was formerly supposed that +the substances found in plants and animals, mostly complex compounds of +carbon, hydrogen and oxygen, could only be produced by "vital forces." +If this were true it meant that chemistry was limited to the mineral +kingdom and to the extraction of such carbon compounds as happened to +exist ready formed in the vegetable and animal kingdoms. But fortunately +this barrier to human achievement proved purely illusory. The organic +field, once man had broken into it, proved easier to work in than the +inorganic.</p> + +<p><span class='pagenum'><a name="Page_239" id="Page_239">[Pg 239]</a></span>But it must be confessed that man is dreadfully clumsy about it yet. He +takes a thousand horsepower engine and an electric furnace at several +thousand degrees to get carbon into combination with hydrogen while the +little green leaf in the sunshine does it quietly without getting hot +about it. Evidently man is working as wastefully as when he used a +thousand slaves to drag a stone to the pyramid or burned down a house to +roast a pig. Not until his laboratory is as cool and calm and +comfortable as the forest and the field can the chemist call himself +completely successful.</p> + +<p>But in spite of his clumsiness the chemist is actually making things +that he wants and cannot get elsewhere. The calcium carbide that he +manufactures from inorganic material serves as the raw material for +producing all sorts of organic compounds. The electric furnace was first +employed on a large scale by the Cowles Electric Smelting and Aluminum +Company at Cleveland in 1885. On the dump were found certain lumps of +porous gray stone which, dropped into water, gave off a gas that +exploded at touch of a match with a splendid bang and flare. This gas +was acetylene, and we can represent the reaction thus:</p> + +<p> +<span style="margin-left: 1em;">CaC<sub>2</sub> + 2 H<sub>2</sub>O → C<sub>2</sub>H<sub>2</sub> + CaO<sub>2</sub>H<sub>2</sub></span><br /> +<br /> +<span style="margin-left: 1em;">calcium carbide <i>added</i> to water <i>gives</i> acetylene <i>and</i> slaked lime</span><br /> +</p> + +<p>We are all familiar with this reaction now, for it is acetylene that +gives the dazzling light of the automobiles and of the automatic signal +buoys of the seacoast. When burned with pure oxygen instead of air it +gives the hottest of chemical flames, hotter even than the oxy-hydrogen +blowpipe. For although a given weight <span class='pagenum'><a name="Page_240" id="Page_240">[Pg 240]</a></span>of hydrogen will give off more +heat when it burns than carbon will, yet acetylene will give off more +heat than either of its elements or both of them when they are separate. +This is because acetylene has stored up heat in its formation instead of +giving it off as in most reactions, or to put it in chemical language, +acetylene is an endothermic compound. It has required energy to bring +the H and the C together, therefore it does not require energy to +separate them, but, on the contrary, energy is released when they are +separated. That is to say, acetylene is explosive not only when mixed +with air as coal gas is but by itself. Under a suitable impulse +acetylene will break up into its original carbon and hydrogen with great +violence. It explodes with twice as much force without air as ordinary +coal gas with air. It forms an explosive compound with copper, so it has +to be kept out of contact with brass tubes and stopcocks. But compressed +in steel cylinders and dissolved in acetone, it is safe and commonly +used for welding and melting. It is a marvelous though not an unusual +sight on city streets to see a man with blue glasses on cutting down +through a steel rail with an oxy-acetylene blowpipe as easily as a +carpenter saws off a board. With such a flame he can carve out a pattern +in a steel plate in a way that reminds me of the days when I used to +make brackets with a scroll saw out of cigar boxes. The torch will +travel through a steel plate an inch or two thick at a rate of six to +ten inches a minute.</p> + +<p><a name="image_31" id="image_31"></a></p> +<h4></h4><div class="figcenter" style="width: 435px;"> +<img src="images/image285.jpg" width="435" height="278" alt="Courtesy of the Carborundum Company, Niagara Falls" title="" /> +<span class="caption">Courtesy of the Carborundum Company, Niagara Falls</span> +</div> +<div class="blockquot"> +<p><b>MAKING ALOXITE IN THE ELECTRIC FURNACES BY FUSING COKE AND BAUXITE</b></p> + +<p><b>In the background are the circular furnaces. In the foreground are the +fused masses of the product</b></p> +</div> + +<p><a name="image_32" id="image_32"></a></p> +<div class="figcenter" style="width: 427px;"> +<img src="images/image286a.jpg" width="427" height="235" alt="Courtesy of the Carborundum Co., Niagara Falls + +A BLOCK OF CARBORUNDUM CRYSTALS" title="" /> +<span class="caption">Courtesy of the Carborundum Co., Niagara Falls + +A BLOCK OF CARBORUNDUM CRYSTALS</span> +</div> + +<p><a name="image_33" id="image_33"></a></p> + +<div class="figcenter" style="width: 340px;"> +<img src="images/image286b.jpg" width="340" height="310" alt="Courtesy of the Carborundum Co., Niagara Falls" title="" /> +<span class="caption">Courtesy of the Carborundum Co., Niagara Falls</span> +</div> +<div class="blockquot"> +<p><b>MAKING CARBORUNDUM IN THE ELECTRIC FURNACE</b></p> + +<p><b>At the end may be seen the attachments for the wires carrying the +electric current and on the side the flames from the burning carbon.</b></p></div> + +<p>The temperatures attainable with various fuels in the compound blowpipe +are said to be:</p> +<p><span class='pagenum'><a name="Page_241" id="Page_241">[Pg 241]</a></span></p> + + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary=""> +<tr><td align='left'>Acetylene with oxygen</td><td align='right'>7878° F.</td></tr> +<tr><td align='left'>Hydrogen with oxygen</td><td align='right'>6785° F.</td></tr> +<tr><td align='left'>Coal gas with oxygen</td><td align='right'>6575° F.</td></tr> +<tr><td align='left'>Gasoline with oxygen</td><td align='right'>5788° F.</td></tr> +</table></div> + +<p>If we compare the formula of acetylene, C<sub>2</sub>H<sub>2</sub> with that of +ethylene, C<sub>2</sub>H<sub>4</sub>, or with ethane, C<sub>2</sub>H<sub>6</sub>, we see that acetylene +could take on two or four more atoms. It is evidently what the chemists +call an "unsaturated" compound, one that has not reached its limit of +hydrogenation. It is therefore a very active and energetic compound, +ready to pick up on the slightest instigation hydrogen or oxygen or +chlorine or any other elements that happen to be handy. This is why it +is so useful as a starting point for synthetic chemistry.</p> + +<p>To build up from this simple substance, acetylene, the higher compounds +of carbon and oxygen it is necessary to call in the aid of that +mysterious agency, the catalyst. Acetylene is not always acted upon by +water, as we know, for we see it bubbling up through the water when +prepared from the carbide. But if to the water be added a little acid +and a mercury salt, the acetylene gas will unite with the water forming +a new compound, acetaldehyde. We can show the change most simply in this +fashion:</p> + +<p> +<span style="margin-left: 1em;">C<sub>2</sub>H<sub>2</sub> + H<sub>2</sub>O → C<sub>2</sub>H<sub>4</sub>O</span><br /> +<br /> +<span style="margin-left: 1em;">acetylene <i>added to</i> water <i>forms</i> acetaldehyde</span><br /> +</p> + +<p>Acetaldehyde is not of much importance in itself, but is useful as a +transition. If its vapor mixed with hydrogen is passed over finely +divided nickel, serving as <span class='pagenum'><a name="Page_242" id="Page_242">[Pg 242]</a></span>a catalyst, the two unite and we have +alcohol, according to this reaction:</p> + +<p> +<span style="margin-left: 1em;">C<sub>2</sub>H<sub>4</sub>O + H<sub>2</sub> → C<sub>2</sub>H<sub>6</sub>O</span><br /> +<br /> +<span style="margin-left: 1em;">acetaldehyde <i>added to</i> hydrogen <i>forms</i> alcohol</span><br /> +</p> + +<p>Alcohol we are all familiar with—some of us too familiar, but the +prohibition laws will correct that. The point to be noted is that the +alcohol we have made from such unpromising materials as limestone and +coal is exactly the same alcohol as is obtained by the fermentation of +fruits and grains by the yeast plant as in wine and beer. It is not a +substitute or imitation. It is not the wood spirits (methyl alcohol, +CH<sub>4</sub>O), produced by the destructive distillation of wood, equally +serviceable as a solvent or fuel, but undrinkable and poisonous.</p> + +<p>Now, as we all know, cider and wine when exposed to the air gradually +turn into vinegar, that is, by the growth of bacteria the alcohol is +oxidized to acetic acid. We can, if we like, dispense with the bacteria +and speed up the process by employing a catalyst. Acetaldehyde, which is +halfway between alcohol and acid, may also be easily oxidized to acetic +acid. The relationship is readily seen by this:</p> + +<p> +<span style="margin-left: 1em;">C{2}H<sub>6</sub>O → CC<sub>2</sub>H<sub>4</sub>O → C<sub>2</sub>H<sub>4</sub>O<sub>3</sub></span><br /> +<br /> +<span style="margin-left: 1em;">alcohol acetaldehyde acetic acid</span><br /> +</p> + +<p>Acetic acid, familiar to us in a diluted and flavored form as vinegar, +is when concentrated of great value in industry, especially as a +solvent. I have already referred to its use in combination with +cellulose as a "dope" for varnishing airplane canvas or making +non-inflammable film for motion pictures. Its combination <span class='pagenum'><a name="Page_243" id="Page_243">[Pg 243]</a></span>with lime, +calcium acetate, when heated gives acetone, which, as may be seen from +its formula (C<sub>3</sub>H<sub>6</sub>O) is closely related to the other compounds we +have been considering, but it is neither an alcohol nor an acid. It is +extensively employed as a solvent.</p> + +<p>Acetone is not only useful for dissolving solids but it will under +pressure dissolve many times its volume of gaseous acetylene. This is a +convenient way of transporting and handling acetylene for lighting or +welding.</p> + +<p>If instead of simply mixing the acetone and acetylene in a solution we +combine them chemically we can get isoprene, which is the mother +substance of ordinary India rubber. From acetone also is made the "war +rubber" of the Germans (methyl rubber), which I have mentioned in a +previous chapter. The Germans had been getting about half their supply +of acetone from American acetate of lime and this was of course shut +off. That which was produced in Germany by the distillation of beech +wood was not even enough for the high explosives needed at the front. So +the Germans resorted to rotting potatoes—or rather let us say, since it +sounds better—to the cultivation of <i>Bacillus macerans</i>. This +particular bacillus converts the starch of the potato into two-thirds +alcohol and one-third acetone. But soon potatoes got too scarce to be +used up in this fashion, so the Germans turned to calcium carbide as a +source of acetone and before the war ended they had a factory capable of +manufacturing 2000 tons of methyl rubber a year. This shows the +advantage of having several strings to a bow.</p> + +<p>The reason why acetylene is such an active and acquisitive <span class='pagenum'><a name="Page_244" id="Page_244">[Pg 244]</a></span>thing the +chemist explains, or rather expresses, by picturing its structure in +this shape:</p> + +<p> +<span style="margin-left: 1em;">H-C≡C-H</span><br /> +</p> + +<p>Now the carbon atoms are holding each other's hands because they have +nothing else to do. There are no other elements around to hitch on to. +But the two carbons of acetylene readily loosen up and keeping the +connection between them by a single bond reach out in this fashion with +their two disengaged arms and grab whatever alien atoms happen to be in +the vicinity:</p> + +<p> +<span style="margin-left: 2em;"> | |</span><br /> +<span style="margin-left: 1em;">H-C-C-H</span><br /> +<span style="margin-left: 2em;"> | |</span><br /> +</p> + +<p>Carbon atoms belong to the quadrumani like the monkeys, so they are +peculiarly fitted to forming chains and rings. This accounts for the +variety and complexity of the carbon compounds.</p> + +<p>So when acetylene gas mixed with other gases is passed over a catalyst, +such as a heated mass of iron ore or clay (hydrates or silicates of iron +or aluminum), it forms all sorts of curious combinations. In the +presence of steam we may get such simple compounds as acetic acid, +acetone and the like. But when three acetylene molecules join to form a +ring of six carbon atoms we get compounds of the benzene series such as +were described in the chapter on the coal-tar colors. If ammonia is +mixed with acetylene we may get rings with the nitrogen atom in place of +one of the carbons, like the pyridins and quinolins, pungent bases such +as are found in opium and tobacco. Or if hydrogen sulfide is mixed with +the acetylene we may get thiophenes, which <span class='pagenum'><a name="Page_245" id="Page_245">[Pg 245]</a></span>have sulfur in the ring. So, +starting with the simple combination of two atoms of carbon with two of +hydrogen, we can get directly by this single process some of the most +complicated compounds of the organic world, as well as many others not +found in nature.</p> + +<p>In the development of the electric furnace America played a pioneer +part. Provost Smith of the University of Pennsylvania, who is the best +authority on the history of chemistry in America, claims for Robert +Hare, a Philadelphia chemist born in 1781, the honor of constructing the +first electrical furnace. With this crude apparatus and with no greater +electromotive force than could be attained from a voltaic pile, he +converted charcoal into graphite, volatilized phosphorus from its +compounds, isolated metallic calcium and synthesized calcium carbide. It +is to Hare also that we owe the invention in 1801 of the oxy-hydrogen +blowpipe, which nowadays is used with acetylene as well as hydrogen. +With this instrument he was able to fuse strontia and volatilize +platinum.</p> + +<p>But the electrical furnace could not be used on a commercial scale until +the dynamo replaced the battery as a source of electricity. The +industrial development of the electrical furnace centered about the +search for a cheap method of preparing aluminum. This is the metallic +base of clay and therefore is common enough. But clay, as we know from +its use in making porcelain, is very infusible and difficult to +decompose. Sixty years ago aluminum was priced at $140 a pound, but one +would have had difficulty in buying such a large quantity as a pound at +any price. At international expositions a small bar of it might be seen +in a case <span class='pagenum'><a name="Page_246" id="Page_246">[Pg 246]</a></span>labeled "silver from clay." Mechanics were anxious to get the +new metal, for it was light and untarnishable, but the metallurgists +could not furnish it to them at a low enough price. In order to extract +it from clay a more active metal, sodium, was essential. But sodium also +was rare and expensive. In those days a professor of chemistry used to +keep a little stick of it in a bottle under kerosene and once a year he +whittled off a piece the size of a pea and threw it into water to show +the class how it sizzled and gave off hydrogen. The way to get cheaper +aluminum was, it seemed, to get cheaper sodium and Hamilton Young +Castner set himself at this problem. He was a Brooklyn boy, a student of +Chandler's at Columbia. You can see the bronze tablet in his honor at +the entrance of Havemeyer Hall. In 1886 he produced metallic sodium by +mixing caustic soda with iron and charcoal in an iron pot and heating in +a gas furnace. Before this experiment sodium sold at $2 a pound; after +it sodium sold at twenty cents a pound.</p> + +<p>But although Castner had succeeded in his experiment he was defeated in +his object. For while he was perfecting the sodium process for making +aluminum the electrolytic process for getting aluminum directly was +discovered in Oberlin. So the $250,000 plant of the "Aluminium Company +Ltd." that Castner had got erected at Birmingham, England, did not make +aluminum at all, but produced sodium for other purposes instead. Castner +then turned his attention to the electrolytic method of producing sodium +by the use of the power of Niagara Falls, electric power. Here in 1894 +he succeeded in separating common salt into its component <span class='pagenum'><a name="Page_247" id="Page_247">[Pg 247]</a></span>elements, +chlorine and sodium, by passing the electric current through brine and +collecting the sodium in the mercury floor of the cell. The sodium by +the action of water goes into caustic soda. Nowadays sodium and chlorine +and their components are made in enormous quantities by the +decomposition of salt. The United States Government in 1918 procured +nearly 4,000,000 pounds of chlorine for gas warfare.</p> + +<p>The discovery of the electrical process of making aluminum that +displaced the sodium method was due to Charles M. Hall. He was the son +of a Congregational minister and as a boy took a fancy to chemistry +through happening upon an old text-book of that science in his father's +library. He never knew who the author was, for the cover and title page +had been torn off. The obstacle in the way of the electrolytic +production of aluminum was, as I have said, because its compounds were +so hard to melt that the current could not pass through. In 1886, when +Hall was twenty-two, he solved the problem in the laboratory of Oberlin +College with no other apparatus than a small crucible, a gasoline burner +to heat it with and a galvanic battery to supply the electricity. He +found that a Greenland mineral, known as cryolite (a double fluoride of +sodium and aluminum), was readily fused and would dissolve alumina +(aluminum oxide). When an electric current was passed through the melted +mass the metal aluminum would collect at one of the poles.</p> + +<p>In working out the process and defending his claims Hall used up all his +own money, his brother's and his uncle's, but he won out in the end and +Judge Taft held that his patent had priority over the French claim of<span class='pagenum'><a name="Page_248" id="Page_248">[Pg 248]</a></span> +Hérault. On his death, a few years ago, Hall left his large fortune to +his Alma Mater, Oberlin.</p> + +<p>Two other young men from Ohio, Alfred and Eugene Cowles, with whom Hall +was for a time associated, wore the first to develop the wide +possibilities of the electric furnace on a commercial scale. In 1885 +they started the Cowles Electric Smelting and Aluminum Company at +Lockport, New York, using Niagara power. The various aluminum bronzes +made by absorbing the electrolyzed aluminum in copper attracted +immediate attention by their beauty and usefulness in electrical work +and later the company turned out other products besides aluminum, such +as calcium carbide, phosphorus, and carborundum. They got carborundum as +early as 1885 but miscalled it "crystallized silicon," so its +introduction was left to E.A. Acheson, who was a graduate of Edison's +laboratory. In 1891 he packed clay and charcoal into an iron bowl, +connected it to a dynamo and stuck into the mixture an electric light +carbon connected to the other pole of the dynamo. When he pulled out the +rod he found its end encrusted with glittering crystals of an unknown +substance. They were blue and black and iridescent, exceedingly hard and +very beautiful. He sold them at first by the carat at a rate that would +amount to $560 a pound. They were as well worth buying as diamond dust, +but those who purchased them must have regretted it, for much finer +crystals were soon on sale at ten cents a pound. The mysterious +substance turned out to be a compound of carbon and silicon, the +simplest possible compound, one atom of each, CSi. Acheson set up a +factory at Niagara, where he made it in <span class='pagenum'><a name="Page_249" id="Page_249">[Pg 249]</a></span>ten-ton batches. The furnace +consisted simply of a brick box fifteen feet long and seven feet wide +and deep, with big carbon electrodes at the ends. Between them was +packed a mixture of coke to supply the carbon, sand to supply the +silicon, sawdust to make the mass porous and salt to make it fusible.</p> + +<div class="figcenter" style="width: 310px;"> +<img src="images/image295.jpg" width="310" height="436" alt="The first American electric furnace, constructed by +Robert Hare of Philadelphia. From "Chemistry in America," by Edgar Fahs +Smith" title="" /> +<span class="caption">The first American electric furnace, constructed by +Robert Hare of Philadelphia. From "Chemistry in America," by Edgar Fahs +Smith</span> +</div> + +<p>The substance thus produced at Niagara Falls is known as "carborundum" +south of the American-Canadian boundary and as "crystolon" north of this +line, as "carbolon" by another firm, and as "silicon carbide" by +chemists the world over. Since it is next to the diamond in hardness it +takes off metal faster than emery (aluminum oxide), using less power and +wasting <span class='pagenum'><a name="Page_250" id="Page_250">[Pg 250]</a></span>less heat in futile fireworks. It is used for grindstones of +all sizes, including those the dentist uses on your teeth. It has +revolutionized shop-practice, for articles can be ground into shape +better and quicker than they can be cut. What is more, the artificial +abrasives do not injure the lungs of the operatives like sandstone. The +output of artificial abrasives in the United States and Canada for 1917 +was:</p> + + + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary=""> +<tr><td align='left'></td><td align='left'>Tons</td><td align='right'>Value</td></tr> +<tr><td align='left'>Silicon carbide</td><td align='right'>8,323</td><td align='right'>$1,074,152</td></tr> +<tr><td align='left'>Aluminum oxide</td><td align='right'>48,463</td><td align='right'>6,969,387</td></tr> +</table></div> + + +<p>A new use for carborundum was found during the war when Uncle Sam +assumed the rôle of Jove as "cloud-compeller." Acting on carborundum +with chlorine—also, you remember, a product of electrical +dissolution—the chlorine displaces the carbon, forming silicon +tetra-chloride (SiCl<sub>4</sub>), a colorless liquid resembling chloroform. +When this comes in contact with moist air it gives off thick, white +fumes, for water decomposes it, giving a white powder (silicon +hydroxide) and hydrochloric acid. If ammonia is present the acid will +unite with it, giving further white fumes of the salt, ammonium +chloride. So a mixture of two parts of silicon chloride with one part of +dry ammonia was used in the war to produce smoke-screens for the +concealment of the movements of troops, batteries and vessels or put in +shells so the outlook could see where they burst and so get the range. +Titanium tetra-chloride, a similar substance, proved 50 per cent. better +than silicon, but phosphorus—which also we get from the electric +furnace—was the most effective mistifier of all.</p> + +<p><span class='pagenum'><a name="Page_251" id="Page_251">[Pg 251]</a></span>Before the introduction of the artificial abrasives fine grinding was +mostly done by emery, which is an impure form of aluminum oxide found in +nature. A purer form is made from the mineral bauxite by driving off its +combined water. Bauxite is the ore from which is made the pure aluminum +oxide used in the electric furnace for the production of metallic +aluminum. Formerly we imported a large part of our bauxite from France, +but when the war shut off this source we developed our domestic fields +in Arkansas, Alabama and Georgia, and these are now producing half a +million tons a year. Bauxite simply fused in the electric furnace makes +a better abrasive than the natural emery or corundum, and it is sold for +this purpose under the name of "aloxite," "alundum," "exolon," "lionite" +or "coralox." When the fused bauxite is worked up with a bonding +material into crucibles or muffles and baked in a kiln it forms the +alundum refractory ware. Since alundum is porous and not attacked by +acids it is used for filtering hot and corrosive liquids that would eat +up filter-paper. Carborundum or crystolon is also made up into +refractory ware for high temperature work. When the fused mass of the +carborundum furnace is broken up there is found surrounding the +carborundum core a similar substance though not quite so hard and +infusible, known as "carborundum sand" or "siloxicon." This is mixed +with fireclay and used for furnace linings.</p> + +<p>Many new forms of refractories have come into use to meet the demands of +the new high temperature work. The essentials are that it should not +melt or crumble at high heat and should not expand and contract greatly +<span class='pagenum'><a name="Page_252" id="Page_252">[Pg 252]</a></span>under changes of temperature (low coefficient of thermal expansion). +Whether it is desirable that it should heat through readily or slowly +(coefficient of thermal conductivity) depends on whether it is wanted as +a crucible or as a furnace lining. Lime (calcium oxide) fuses only at +the highest heat of the electric furnace, but it breaks down into dust. +Magnesia (magnesium oxide) is better and is most extensively employed. +For every ton of steel produced five pounds of magnesite is needed. +Formerly we imported 90 per cent. of our supply from Austria, but now we +get it from California and Washington. In 1913 the American production +of magnesite was only 9600 tons. In 1918 it was 225,000. Zirconia +(zirconium oxide) is still more refractory and in spite of its greater +cost zirkite is coming into use as a lining for electric furnaces.</p> + +<p>Silicon is next to oxygen the commonest element in the world. It forms a +quarter of the earth's crust, yet it is unfamiliar to most of us. That +is because it is always found combined with oxygen in the form of silica +as quartz crystal or sand. This used to be considered too refractory to +be blown but is found to be easily manipulable at the high temperatures +now at the command of the glass-blower. So the chemist rejoices in +flasks that he can heat red hot in the Bunsen burner and then plunge +into ice water without breaking, and the cook can bake and serve in a +dish of "pyrex," which is 80 per cent. silica.</p> + +<p>At the beginning of the twentieth century minute specimens of silicon +were sold as laboratory curiosities at the price of $100 an ounce. Two +years later it was turned out by the barrelful at Niagara as an +accidental <span class='pagenum'><a name="Page_253" id="Page_253">[Pg 253]</a></span>by-product and could not find a market at ten cents a pound. +Silicon from the electric furnace appears in the form of hard, +glittering metallic crystals.</p> + +<p>An alloy of iron and silicon, ferro-silicon, made by heating a mixture +of iron ore, sand and coke in the electrical furnace, is used as a +deoxidizing agent in the manufacture of steel.</p> + +<p>Since silicon has been robbed with difficulty of its oxygen it takes it +on again with great avidity. This has been made use of in the making of +hydrogen. A mixture of silicon (or of the ferro-silicon alloy containing +90 per cent. of silicon) with soda and slaked lime is inert, compact and +can be transported to any point where hydrogen is needed, say at a +battle front. Then the "hydrogenite," as the mixture is named, is +ignited by a hot iron ball and goes off like thermit with the production +of great heat and the evolution of a vast volume of hydrogen gas. Or the +ferro-silicon may be simply burned in an atmosphere of steam in a closed +tank after ignition with a pinch of gunpowder. The iron and the silicon +revert to their oxides while the hydrogen of the water is set free. The +French "silikol" method consists in treating silicon with a 40 per cent. +solution of soda.</p> + +<p>Another source of hydrogen originating with the electric furnace is +"hydrolith," which consists of calcium hydride. Metallic calcium is +prepared from lime in the electric furnace. Then pieces of the calcium +are spread out in an oven heated by electricity and a current of dry +hydrogen passed through. The gas is absorbed by the metal, forming the +hydride (CaH<sub>2</sub>). This is packed up in cans and when hydrogen is +desired <span class='pagenum'><a name="Page_254" id="Page_254">[Pg 254]</a></span>it is simply dropped into water, when it gives off the gas just +as calcium carbide gives off acetylene.</p> + +<p>This last reaction was also used in Germany for filling Zeppelins. For +calcium carbide is convenient and portable and acetylene, when it is +once started, as by an electric shock, decomposes spontaneously by its +own internal heat into hydrogen and carbon. The latter is left as a +fine, pure lampblack, suitable for printer's ink.</p> + +<p>Napoleon, who was always on the lookout for new inventions that could be +utilized for military purposes, seized immediately upon the balloon as +an observation station. Within a few years after the first ascent had +been made in Paris Napoleon took balloons and apparatus for generating +hydrogen with him on his "archeological expedition" to Egypt in which he +hoped to conquer Asia. But the British fleet in the Mediterranean put a +stop to this experiment by intercepting the ship, and military aviation +waited until the Great War for its full development. This caused a +sudden demand for immense quantities of hydrogen and all manner of means +was taken to get it. Water is easily decomposed into hydrogen and oxygen +by passing an electric current through it. In various electrolytical +processes hydrogen has been a wasted by-product since the balloon demand +was slight and it was more bother than it was worth to collect and +purify the hydrogen. Another way of getting hydrogen in quantity is by +passing steam over red-hot coke. This produces the blue water-gas, which +contains about 50 per cent. hydrogen, 40 per cent. carbon monoxide and +the rest nitrogen and carbon dioxide. The last is removed by running the +mixed gases through lime. Then the nitrogen and <span class='pagenum'><a name="Page_255" id="Page_255">[Pg 255]</a></span>carbon monoxide are +frozen out in an air-liquefying apparatus and the hydrogen escapes to +the storage tank. The liquefied carbon monoxide, allowed to regain its +gaseous form, is used in an internal combustion engine to run the plant.</p> + +<p>There are then many ways of producing hydrogen, but it is so light and +bulky that it is difficult to get it where it is wanted. The American +Government in the war made use of steel cylinders each holding 161 cubic +feet of the gas under a pressure of 2000 pounds per square inch. Even +the hydrogen used by the troops in France was shipped from America in +this form. For field use the ferro-silicon and soda process was adopted. +A portable generator of this type was capable of producing 10,000 cubic +feet of the gas per hour.</p> + +<p>The discovery by a Kansas chemist of natural sources of helium may make +it possible to free ballooning of its great danger, for helium is +non-inflammable and almost as light as hydrogen.</p> + +<p>Other uses of hydrogen besides ballooning have already been referred to +in other chapters. It is combined with nitrogen to form synthetic +ammonia. It is combined with oxygen in the oxy-hydrogen blowpipe to +produce heat. It is combined with vegetable and animal oils to convert +them into solid fats. There is also the possibility of using it as a +fuel in the internal combustion engine in place of gasoline, but for +this purpose we must find some way of getting hydrogen portable or +producible in a compact form.</p> + +<p>Aluminum, like silicon, sodium and calcium, has been rescued by violence +from its attachment to oxygen and <span class='pagenum'><a name="Page_256" id="Page_256">[Pg 256]</a></span>like these metals it reverts with +readiness to its former affinity. Dr. Goldschmidt made use of this +reaction in his thermit process. Powdered aluminum is mixed with iron +oxide (rust). If the mixture is heated at any point a furious struggle +takes place throughout the whole mass between the iron and the aluminum +as to which metal shall get the oxygen, and the aluminum always comes +out ahead. The temperature runs up to some 6000 degrees Fahrenheit +within thirty seconds and the freed iron, completely liquefied, runs +down into the bottom of the crucible, where it may be drawn off by +opening a trap door. The newly formed aluminum oxide (alumina) floats as +slag on top. The applications of the thermit process are innumerable. +If, for instance, it is desired to mend a broken rail or crank shaft +without moving it from its place, the two ends are brought together or +fixed at the proper distance apart. A crucible filled with the thermit +mixture is set up above the joint and the thermit ignited with a priming +of aluminum and barium peroxide to start it off. The barium peroxide +having a superabundance of oxygen gives it up readily and the aluminum +thus encouraged attacks the iron oxide and robs it of its oxygen. As +soon as the iron is melted it is run off through the bottom of the +crucible and fills the space between the rail ends, being kept from +spreading by a mold of refractory material such as magnesite. The two +ends of the rail are therefore joined by a section of the same size, +shape, substance and strength as themselves. The same process can be +used for mending a fracture or supplying a missing fragment of a steel +casting of any size, such as a ship's propeller or a cogwheel.</p> + +<p><a name="image_34" id="image_34"></a></p> +<div class="figcenter" style="width: 435px;"> +<img src="images/image303.jpg" width="435" height="256" alt="TYPES OF GAS MASK USED BY AMERICA, THE ALLIES, AND +GERMANY DURING THE WAR" title="" /> +<span class="caption">TYPES OF GAS MASK USED BY AMERICA, THE ALLIES, AND +GERMANY DURING THE WAR</span> +</div> +<div class="blockquot"> +<p><b>In the top row are the American masks, chronologically, from left to +right: U.S. Navy mask (obsolete), U.S. Navy mask (final type), U.S. Army +box respirator (used throughout the war), U.S.R.F.K. respirator, +U.S.A.T. respirator (an all-rubber mask), U.S.K.T. respirator (a sewed +fabric mask), and U.S. "Model 1919," ready for production when the +armistice was signed. In the middle row, left to right, are: British +veil (the original emergency mask used in April, 1915), British P.H. +helmet (the next emergency mask), British box respirator (standard +British army type), French M2 mask (original type), French Tissot +artillery mask, and French A.R.S. mask (latest type). In the front row: +the latest German mask, the Russian mask, Italian mask, British motor +corps mask, U.S. rear area emergency respirator, and U.S. Connell mask</b></p> +</div> + +<p><a name="image_35" id="image_35"></a></p> +<div class="figcenter" style="width: 423px;"> +<img src="images/image304a.jpg" width="423" height="310" alt="PUMPING MELTED WHITE PHOSPHORUS INTO HAND GRENADES +FILLED WITH WATER—EDGEWOOD ARSENAL" title="" /> +<span class="caption">PUMPING MELTED WHITE PHOSPHORUS INTO HAND GRENADES +FILLED WITH WATER—EDGEWOOD ARSENAL</span> +</div> + +<p><a name="image_36" id="image_36"></a></p> +<div class="figcenter" style="width: 432px;"> +<img src="images/image304b.jpg" width="432" height="317" alt="FILLING SHELL WITH "MUSTARD GAS"" title="" /> +<span class="caption">FILLING SHELL WITH "MUSTARD GAS"</span> +</div> +<div class="blockquot"> +<p><b>Empty shells are being placed on small trucks to be run into the filling +chamber. The large truck in the foreground contains loaded shell</b></p></div> + +<p><span class='pagenum'><a name="Page_257" id="Page_257">[Pg 257]</a></span>For smaller work thermit has two rivals, the oxy-acetylene torch and +electric welding. The former has been described and the latter is rather +out of the range of this volume, although I may mention that in the +latter part of 1918 there was launched from a British shipyard the first +rivotless steel vessel. In this the steel plates forming the shell, +bulkheads and floors are welded instead of being fastened together by +rivets. There are three methods of doing this depending upon the +thickness of the plates and the sort of strain they are subject to. The +plates may be overlapped and tacked together at intervals by pressing +the two electrodes on opposite sides of the same point until the spot is +sufficiently heated to fuse together the plates here. Or roller +electrodes may be drawn slowly along the line of the desired weld, +fusing the plates together continuously as they go. Or, thirdly, the +plates may be butt-welded by being pushed together edge to edge without +overlapping and the electric current being passed from one plate to the +other heats up the joint where the conductivity is interrupted.</p> + +<p>It will be observed that the thermit process is essentially like the +ordinary blast furnace process of smelting iron and other metals except +that aluminum is used instead of carbon to take the oxygen away from the +metal in the ore. This has an advantage in case carbon-free metals are +desired and the process is used for producing manganese, tungsten, +titanium, molybdenum, vanadium and their allows with iron and copper.</p> + +<p>During the war thermit found a new and terrible employment, as it was +used by the airmen for setting buildings on fire and exploding +ammunition dumps.<span class='pagenum'><a name="Page_258" id="Page_258">[Pg 258]</a></span> The German incendiary bombs consisted of a perforated +steel nose-piece, a tail to keep it falling straight and a cylindrical +body which contained a tube of thermit packed around with mineral wax +containing potassium perchlorate. The fuse was ignited as the missile +was released and the thermit, as it heated up, melted the wax and +allowed it to flow out together with the liquid iron through the holes +in the nose-piece. The American incendiary bombs were of a still more +malignant type. They weighed about forty pounds apiece and were charged +with oil emulsion, thermit and metallic sodium. Sodium decomposes water +so that if any attempt were made to put out with a hose a fire started +by one of these bombs the stream of water would be instantaneously +changed into a jet of blazing hydrogen.</p> + +<p>Besides its use in combining and separating different elements the +electric furnace is able to change a single element into its various +forms. Carbon, for instance, is found in three very distinct forms: in +hard, transparent and colorless crystals as the diamond, in black, +opaque, metallic scales as graphite, and in shapeless masses and powder +as charcoal, coke, lampblack, and the like. In the intense heat of the +electric arc these forms are convertible one into the other according to +the conditions. Since the third form is the cheapest the object is to +change it into one of the other two. Graphite, plumbago or "blacklead," +as it is still sometimes called, is not found in many places and more +rarely found pure. The supply was not equal to the demand until Acheson +worked out the process of making it by packing powdered anthracite +between the electrodes <span class='pagenum'><a name="Page_259" id="Page_259">[Pg 259]</a></span>of his furnace. In this way graphite can be +cheaply produced in any desired quantity and quality.</p> + +<p>Since graphite is infusible and incombustible except at exceedingly high +temperatures, it is extensively used for crucibles and electrodes. These +electrodes are made in all sizes for the various forms of electric lamps +and furnaces from rods one-sixteenth of an inch in diameter to bars a +foot thick and six feet long. It is graphite mixed with fine clay to +give it the desired degree of hardness that forms the filling of our +"lead" pencils. Finely ground and flocculent graphite treated with +tannin may be held in suspension in liquids and even pass through +filter-paper. The mixture with water is sold under the name of +"aquadag," with oil as "oildag" and with grease as "gredag," for +lubrication. The smooth, slippery scales of graphite in suspension slide +over each other easily and keep the bearings from rubbing against each +other.</p> + +<p>The other and more difficult metamorphosis of carbon, the transformation +of charcoal into diamond, was successfully accomplished by Moissan in +1894. Henri Moissan was a toxicologist, that is to say, a Professor of +Poisoning, in the Paris School of Pharmacy, who took to experimenting +with the electric furnace in his leisure hours and did more to +demonstrate its possibilities than any other man. With it he isolated +fluorine, most active of the elements, and he prepared for the first +time in their purity many of the rare metals that have since found +industrial employment. He also made the carbides of the various metals, +including the now common calcium carbide. Among the problems that he +undertook and solved was the manufacture of <span class='pagenum'><a name="Page_260" id="Page_260">[Pg 260]</a></span>artificial diamonds. He +first made pure charcoal by burning sugar. This was packed with iron in +the hollow of a block of lime into which extended from opposite sides +the carbon rods connected to the dynamo. When the iron had melted and +dissolved all the carbon it could, Moissan dumped it into water or +better into melted lead or into a hole in a copper block, for this +cooled it most rapidly. After a crust was formed it was left to solidify +slowly. The sudden cooling of the iron on the outside subjected the +carbon, which was held in solution, to intense pressure and when the bit +of iron was dissolved in acid some of the carbon was found to be +crystallized as diamond, although most of it was graphite. To be sure, +the diamonds were hardly big enough to be seen with the naked eye, but +since Moissan's aim was to make diamonds, not big diamonds, he ceased +his efforts at this point.</p> + +<p>To produce large diamonds the carbon would have to be liquefied in +considerable quantity and kept in that state while it slowly +crystallized. But that could only be accomplished at a temperature and +pressure and duration unattainable as yet. Under ordinary atmospheric +pressure carbon passes over from the solid to the gaseous phase without +passing through the liquid, just as snow on a cold, clear day will +evaporate without melting.</p> + +<p>Probably some one in the future will take up the problem where Moissan +dropped it and find out how to make diamonds of any size. But it is not +a question that greatly interests either the scientist or the +industrialist because there is not much to be learned from it and not +much to be made out of it. If the inventor <span class='pagenum'><a name="Page_261" id="Page_261">[Pg 261]</a></span>of a process for making +cheap diamonds could keep his electric furnace secretly in his cellar +and market his diamonds cautiously he might get rich out of it, but he +would not dare to turn out very large stones or too many of them, for if +a suspicion got around that he was making them the price would fall to +almost nothing even if he did sell another one. For the high price of +the diamond is purely fictitious. It is in the first place kept up by +limiting the output of the natural stone by the combination of dealers +and, further, the diamond is valued not for its usefulness or beauty but +by its real or supposed rarity. Chesterton says: "All is gold that +glitters, for the glitter is the gold." This is not so true of gold, for +if gold were as cheap as nickel it would be very valuable, since we +should gold-plate our machinery, our ships, our bridges and our roofs. +But if diamonds were cheap they would be good for nothing except +grindstones and drills. An imitation diamond made of heavy glass (paste) +cannot be distinguished from the genuine gem except by an expert. It +sparkles about as brilliantly, for its refractive index is nearly as +high. The reason why it is not priced so highly is because the natural +stone has presumably been obtained through the toil and sweat of +hundreds of negroes searching in the blue ground of the Transvaal for +many months. It is valued exclusively by its cost. To wear a diamond +necklace is the same as hanging a certified check for $100,000 by a +string around the neck.</p> + +<p>Real values are enhanced by reduction in the cost of the price of +production. Fictitious values are destroyed by it. Aluminum at +twenty-five cents a pound <span class='pagenum'><a name="Page_262" id="Page_262">[Pg 262]</a></span>is immensely more valuable to the world than +when it is a curiosity in the chemist's cabinet and priced at $160 a +pound.</p> + +<p>So the scope of the electric furnace reaches from the costly but +comparatively valueless diamond to the cheap but indispensable steel. As +F.J. Tone says, if the automobile manufacturers were deprived of Niagara +products, the abrasives, aluminum, acetylene for welding and high-speed +tool steel, a factory now turning out five hundred cars a day would be +reduced to one hundred. I have here been chiefly concerned with +electricity as effecting chemical changes in combining or separating +elements, but I must not omit to mention its rapidly extending use as a +source of heat, as in the production and casting of steel. In 1908 there +were only fifty-five tons of steel produced by the electric furnace in +the United States, but by 1918 this had risen to 511,364 tons. And +besides ordinary steel the electric furnace has given us alloys of iron +with the once "rare metals" that have created a new science of +metallurgy.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_263" id="Page_263">[Pg 263]</a></span></p> +<h2><a name="CHAPTER_XIV" id="CHAPTER_XIV"></a>CHAPTER XIV</h2> + +<h3>METALS, OLD AND NEW</h3> + + +<p>The primitive metallurgist could only make use of such metals as he +found free in nature, that is, such as had not been attacked and +corroded by the ubiquitous oxygen. These were primarily gold or copper, +though possibly some original genius may have happened upon a bit of +meteoric iron and pounded it out into a sword. But when man found that +the red ocher he had hitherto used only as a cosmetic could be made to +yield iron by melting it with charcoal he opened a new era in +civilization, though doubtless the ocher artists of that day denounced +him as a utilitarian and deplored the decadence of the times.</p> + +<p>Iron is one of the most timid of metals. It has a great disinclination +to be alone. It is also one of the most altruistic of the elements. It +likes almost every other element better than itself. It has an especial +affection for oxygen, and, since this is in both air and water, and +these are everywhere, iron is not long without a mate. The result of +this union goes by various names in the mineralogical and chemical +worlds, but in common language, which is quite good enough for our +purpose, it is called iron rust.</p> + + +<div class="figcenter" style="width: 254px;"> +<img src="images/image312.jpg" width="254" height="430" alt="By courtesy Mineral Foote-Notes." title="" /> +<span class="caption">By courtesy Mineral Foote-Notes.</span> +</div> +<div class="blockquot"> +<p><b>From Agricola's "De Re Metallica 1550." Primitive furnace for smelting +iron ore.</b></p> +</div> +<p>Not many of us have ever seen iron, the pure metal, soft, ductile and +white like silver. As soon as it is exposed to the air it veils itself +with a thin film of rust and becomes black and then red. For that reason +there is practically no iron in the world except what man has made. It +is rarer than gold, than diamonds; we find in the earth no nuggets or +crystals of it the size of the fist as we find of these. But +occasionally there fall down upon us out of the clear sky great chunks +of it weighing tons. These meteorites are the mavericks of the universe. +We do not know where they come from or what sun or planet they belonged +to. They are our only visitors from space, and if all the other spheres +are like these fragments we know <span class='pagenum'><a name="Page_265" id="Page_265">[Pg 265]</a></span>we are alone in the universe. For they +contain rustless iron, and where iron does not rust man cannot live, nor +can any other animal or any plant.</p> + +<p>Iron rusts for the same reason that a stone rolls down hill, because it +gets rid of its energy that way. All things in the universe are +constantly trying to get rid of energy except man, who is always trying +to get more of it. Or, on second thought, we see that man is the +greatest spendthrift of all, for he wants to expend so much more energy +than he has that he borrows from the winds, the streams and the coal in +the rocks. He robs minerals and plants of the energy which they have +stored up to spend for their own purposes, just as he robs the bee of +its honey and the silk worm of its cocoon.</p> + +<p>Man's chief business is in reversing the processes of nature. That is +the way he gets his living. And one of his greatest triumphs was when he +discovered how to undo iron rust and get the metal out of it. In the +four thousand years since he first did this he has accomplished more +than in the millions of years before. Without knowing the value of iron +rust man could attain only to the culture of the Aztecs and Incas, the +ancient Egyptians and Assyrians.</p> + +<p>The prosperity of modern states is dependent on the amount of iron rust +which they possess and utilize. England, United States, Germany, all +nations are competing to see which can dig the most iron rust out of the +ground and make out of it railroads, bridges, buildings, machinery, +battleships and such other tools and toys and then let them relapse into +rust again. Civilization can be measured by the amount of iron rusted +<span class='pagenum'><a name="Page_266" id="Page_266">[Pg 266]</a></span>per capita, or better, by the amount rescued from rust.</p> + +<p>But we are devoting so much space to the consideration of the material +aspects of iron that we are like to neglect its esthetic and ethical +uses. The beauty of nature is very largely dependent upon the fact that +iron rust and, in fact, all the common compounds of iron are colored. +Few elements can assume so many tints. Look at the paint pot cañons of +the Yellowstone. Cheap glass bottles turn out brown, green, blue, yellow +or black, according to the amount and kind of iron they contain. We +build a house of cream-colored brick, varied with speckled brick and +adorned with terra cotta ornaments of red, yellow and green, all due to +iron. Iron rusts, therefore it must be painted; but what is there better +to paint it with than iron rust itself? It is cheap and durable, for it +cannot rust any more than a dead man can die. And what is also of +importance, it is a good, strong, clean looking, endurable color. +Whenever we take a trip on the railroad and see the miles of cars, the +acres of roofing and wall, the towns full of brick buildings, we rejoice +that iron rust is red, not white or some leas satisfying color.</p> + +<p>We do not know why it is so. Zinc and aluminum are metals very much like +iron in chemical properties, but all their salts are colorless. Why is +it that the most useful of the metals forms the most beautiful +compounds? Some say, Providence; some say, chance; some say nothing. But +if it had not been so we would have lost most of the beauty of rocks and +trees and human beings. For the leaves and the flowers would all be +white, and all the men and women would look like walking corpses. +Without color in the flower what <span class='pagenum'><a name="Page_267" id="Page_267">[Pg 267]</a></span>would the bees and painters do? If all +the grass and trees were white, it would be like winter all the year +round. If we had white blood in our veins like some of the insects it +would be hard lines for our poets. And what would become of our morality +if we could not blush?</p> + +<p> +<span style="margin-left: 1em;">"As for me, I thrill to see</span><br /> +<span style="margin-left: 2em;">The bloom a velvet cheek discloses!</span><br /> +<span style="margin-left: 1em;">Made of dust! I well believe it,</span><br /> +<span style="margin-left: 2em;">So are lilies, so are roses."</span><br /> +</p> + +<p>An etiolated earth would be hardly worth living in.</p> + +<p>The chlorophyll of the leaves and the hemoglobin of the blood are +similar in constitution. Chlorophyll contains magnesium in place of iron +but iron is necessary to its formation. We all know how pale a plant +gets if its soil is short of iron. It is the iron in the leaves that +enables the plants to store up the energy of the sunshine for their own +use and ours. It is the iron in our blood that enables us to get the +iron out of iron rust and make it into machines to supplement our feeble +hands. Iron is for us internally the carrier of energy, just as in the +form of a trolley wire or of a third rail it conveys power to the +electric car. Withdraw the iron from the blood as indicated by the +pallor of the cheeks, and we become weak, faint and finally die. If the +amount of iron in the blood gets too small the disease germs that are +always attacking us are no longer destroyed, but multiply without check +and conquer us. When the iron ceases to work efficiently we are killed +by the poison we ourselves generate.</p> + +<p><span class='pagenum'><a name="Page_268" id="Page_268">[Pg 268]</a></span>Counting the number of iron-bearing corpuscles in the blood is now a +common method of determining disease. It might also be useful in moral +diagnosis. A microscopical and chemical laboratory attached to the +courtroom would give information of more value than some of the evidence +now obtained. For the anemic and the florid vices need very different +treatment. An excess or a deficiency of iron in the body is liable to +result in criminality. A chemical system of morals might be developed on +this basis. Among the ferruginous sins would be placed murder, violence +and licentiousness. Among the non-ferruginous, cowardice, sloth and +lying. The former would be mostly sins of commission, the latter, sins +of omission. The virtues could, of course, be similarly classified; the +ferruginous virtues would include courage, self-reliance and +hopefulness; the non-ferruginous, peaceableness, meekness and chastity. +According to this ethical criterion the moral man would be defined as +one whose conduct is better than we should expect from the per cent. of +iron in his blood.</p> + +<p>The reason why iron is able to serve this unique purpose of conveying +life-giving air to all parts of the body is because it rusts so readily. +Oxidation and de-oxidation proceed so quietly that the tenderest cells +are fed without injury. The blood changes from red to blue and <i>vice +versa</i> with greater ease and rapidity than in the corresponding +alternations of social status in a democracy. It is because iron is so +rustable that it is so useful. The factories with big scrap-heaps of +rusting machinery are making the most money. The pyramids are the most +enduring structures raised by <span class='pagenum'><a name="Page_269" id="Page_269">[Pg 269]</a></span>the hand of man, but they have not +sheltered so many people in their forty centuries as our skyscrapers +that are already rusting.</p> + +<p>We have to carry on this eternal conflict against rust because oxygen is +the most ubiquitous of the elements and iron can only escape its ardent +embraces by hiding away in the center of the earth. The united elements, +known to the chemist as iron oxide and to the outside world as rust, are +among the commonest of compounds and their colors, yellow and red like +the Spanish flag, are displayed on every mountainside. From the time of +Tubal Cain man has ceaselessly labored to divorce these elements and, +having once separated them, to keep them apart so that the iron may be +retained in his service. But here, as usual, man is fighting against +nature and his gains, as always, are only temporary. Sooner or later his +vigilance is circumvented and the metal that he has extricated by the +fiery furnace returns to its natural affinity. The flint arrowheads, the +bronze spearpoints, the gold ornaments, the wooden idols of prehistoric +man are still to be seen in our museums, but his earliest steel swords +have long since crumbled into dust.</p> + +<p>Every year the blast furnaces of the world release 72,000,000 tons of +iron from its oxides and every year a large part, said to be a quarter +of that amount, reverts to its primeval forms. If so, then man after +five thousand years of metallurgical industry has barely got three years +ahead of nature, and should he cease his efforts for a generation there +would be little left to show that man had ever learned to extract iron +from its ores. The old question, "What becomes of all the <span class='pagenum'><a name="Page_270" id="Page_270">[Pg 270]</a></span>pins?" may be +as well asked of rails, pipes and threshing machines. The end of all +iron is the same. However many may be its metamorphoses while in the +service of man it relapses at last into its original state of oxidation. +To save a pound of iron from corrosion is then as much a benefit to the +world as to produce another pound from the ore. In fact it is of much +greater benefit, for it takes four pounds of coal to produce one pound +of steel, so whenever a piece of iron is allowed to oxidize it means +that four times as much coal must be oxidized in order to replace it. +And the beds of coal will be exhausted before the beds of iron ore.</p> + +<p>If we are ever to get ahead, if we are to gain any respite from this +enormous waste of labor and natural resources, we must find ways of +preventing the iron which we have obtained and fashioned into useful +tools from being lost through oxidation. Now there is only one way of +keeping iron and oxygen from uniting and that is to keep them apart. A +very thin dividing wall will serve for the purpose, for instance, a film +of oil. But ordinary oil will rub off, so it is better to cover the +surface with an oil-like linseed which oxidizes to a hard elastic and +adhesive coating. If with linseed oil we mix iron oxide or some other +pigment we have a paint that will protect iron perfectly so long as it +is unbroken. But let the paint wear off or crack so that air can get at +the iron, then rust will form and spread underneath the paint on all +sides. The same is true of the porcelain-like enamel with which our +kitchen iron ware is nowadays coated. So long as the enamel holds it is +all right but once it is broken through at any point it begins to scale +off and gets into our food.</p> + +<p><span class='pagenum'><a name="Page_271" id="Page_271">[Pg 271]</a></span>Obviously it would be better for some purposes if we could coat our +iron with another and less easily oxidized metal than with such +dissimilar substances as paint or porcelain. Now the nearest relative to +iron is nickel, and a layer of this of any desired thickness may be +easily deposited by electricity upon any surface however irregular. +Nickel takes a bright polish and keeps it well, so nickel plating has +become the favorite method of protection for small objects where the +expense is not prohibitive. Copper plating is used for fine wires. A +sheet of iron dipped in melted tin comes out coated with a thin adhesive +layer of the latter metal. Such tinned plate commonly known as "tin" has +become the favorite material for pans and cans. But if the tin is +scratched the iron beneath rusts more rapidly than if the tin were not +there, for an electrolytic action is set up and the iron, being the +negative element of the couple, suffers at the expense of the tin.</p> + +<p>With zinc it is quite the opposite. Zinc is negative toward iron, so +when the two are in contact and exposed to the weather the zinc is +oxidized first. A zinc plating affords the protection of a Swiss Guard, +it holds out as long as possible and when broken it perishes to the last +atom before it lets the oxygen get at the iron. The zinc may be applied +in four different ways. (1) It may be deposited by electrolysis as in +nickel plating, but the zinc coating is more apt to be porous. (2) The +sheets or articles may be dipped in a bath of melted zinc. This gives us +the familiar "galvanized iron," the most useful and when well done the +most effective of rust preventives. Besides these older methods of +applying zinc there are now two new ones. (3) One <span class='pagenum'><a name="Page_272" id="Page_272">[Pg 272]</a></span>is the Schoop process +by which a wire of zinc or other metal is fed into an oxy-hydrogen air +blast of such heat and power that it is projected as a spray of minute +drops with the speed of bullets and any object subjected to the +bombardment of this metallic mist receives a coating as thick as +desired. The zinc spray is so fine and cool that it may be received on +cloth, lace, or the bare hand. The Schoop metallizing process has +recently been improved by the use of the electric current instead of the +blowpipe for melting the metal. Two zinc wires connected with any +electric system, preferably the direct, are fed into the "pistol." Where +the wires meet an electric arc is set up and the melted zinc is sprayed +out by a jet of compressed air. (4) In the Sherardizing process the +articles are put into a tight drum with zinc dust and heated to 800° F. +The zinc at this temperature attacks the iron and forms a series of +alloys ranging from pure zinc on the top to pure iron at the bottom of +the coating. Even if this cracks in part the iron is more or less +protected from corrosion so long as any zinc remains. Aluminum is used +similarly in the calorizing process for coating iron, copper or brass. +First a surface alloy is formed by heating the metal with aluminum +powder. Then the temperature is raised to a high degree so as to cause +the aluminum on the surface to diffuse into the metal and afterwards it +is again baked in contact with aluminum dust which puts upon it a +protective plating of the pure aluminum which does not oxidize.</p> + +<p><a name="image_37" id="image_37"></a></p> +<div class="figcenter" style="width: 436px;"> +<img src="images/image321.jpg" width="436" height="275" alt="PHOTOMICROGRAPHS SHOWING THE STRUCTURE OF STEEL MADE BY +PROFESSOR E.G. MARTIN OF PURDUE UNIVERSITY" title="" /> +<span class="caption">PHOTOMICROGRAPHS SHOWING THE STRUCTURE OF STEEL MADE BY +PROFESSOR E.G. MARTIN OF PURDUE UNIVERSITY</span> +</div> +<div class="blockquot"> +<p><b>1. Cold-worked steel showing ferrite and sorbite (enlarged 500 times)</b></p> + +<p><b>2. Steel showing pearlite crystals (enlarged 500 times)</b></p> + +<p><b>3. Structure characteristic of air-cooled steel (enlarged 50 times)</b></p> + +<p><b>4. The triangular structure characteristic of cast steel showing ferrite +and pearlite (enlarged 50 times)</b></p> +</div> + +<p><a name="image_38" id="image_38"></a></p> +<div class="figcenter" style="width: 440px;"> +<img src="images/image322.jpg" width="440" height="280" alt="Courtesy of E.G. Mahin" title="" /> +<span class="caption">Courtesy of E.G. Mahin</span> +</div> +<div class="blockquot"> +<p><b>THE MICROSCOPIC STRUCTURE OF METALS</b></p> + +<p><b>1. Malleabilized casting; temper carbon in ferrite (enlarged 50 times)</b></p> + +<p><b>2. Type metal; lead-antimony alloy in matrix of lead (enlarged 100 +times)</b></p> + +<p><b>3. Gray cast iron; carbon as graphite (enlarged 500 times)</b></p> + +<p><b>4. Steel composed of cementite (white) and pearlite (black) (enlarged 50 +times)</b></p></div> + +<p>Another way of protecting iron ware from rusting is to rust it. This is +a sort of prophylactic method like that adopted by modern medicine where +inoculation<span class='pagenum'><a name="Page_273" id="Page_273">[Pg 273]</a></span> with a mild culture prevents a serious attack of the +disease. The action of air and water on iron forms a series of compounds +and mixtures of them. Those that contain least oxygen are hard, black +and magnetic like iron itself. Those that have most oxygen are red and +yellow powders. By putting on a tight coating of the black oxide we can +prevent or hinder the oxidation from going on into the pulverulent +stage. This is done in several ways. In the Bower-Barff process the +articles to be treated are put into a closed retort and a current of +superheated steam passed through for twenty minutes followed by a +current of producer gas (carbon monoxide), to reduce any higher oxides +that may have been formed. In the Gesner process a current of gasoline +vapor is used as the reducing agent. The blueing of watch hands, buckles +and the like may be done by dipping them into an oxidizing bath such as +melted saltpeter. But in order to afford complete protection the layer +of black oxide must be thickened by repeating the process which adds to +the time and expense. This causes a slight enlargement and the high +temperature often warps the ware so it is not suitable for nicely +adjusted parts of machinery and of course tools would lose their temper +by the heat.</p> + +<p>A new method of rust proofing which is free from these disadvantages is +the phosphate process invented by Thomas Watts Coslett, an English +chemist, in 1907, and developed in America by the Parker Company of +Detroit. This consists simply in dipping the sheet iron or articles into +a tank filled with a dilute solution of iron phosphate heated nearly to +the boiling point by steam pipes. Bubbles of hydrogen stream off rapidly +<span class='pagenum'><a name="Page_274" id="Page_274">[Pg 274]</a></span>at first, then slower, and at the end of half an hour or longer the +action ceases, and the process is complete. What has happened is that +the iron has been converted into a basic iron phosphate to a depth +depending upon the density of articles processed. Any one who has +studied elementary qualitative analysis will remember that when he added +ammonia to his "unknown" solution, iron and phosphoric acid, if present, +were precipitated together, or in other words, iron phosphate is +insoluble except in acids. Therefore a superficial film of such +phosphate will protect the iron underneath except from acids. This film +is not a coating added on the outside like paint and enamel or tin and +nickel plate. It is therefore not apt to scale off and it does not +increase the size of the article. No high heat is required as in the +Sherardizing and Bower-Barff processes, so steel tools can be treated +without losing their temper or edge.</p> + +<p>The deposit consisting of ferrous and ferric phosphates mixed with black +iron oxide may be varied in composition, texture and color. It is +ordinarily a dull gray and oiling gives a soft mat black more in +accordance with modern taste than the shiny nickel plating that +delighted our fathers. Even the military nowadays show more quiet taste +than formerly and have abandoned their glittering accoutrements.</p> + +<p>The phosphate bath is not expensive and can be used continuously for +months by adding more of the concentrated solution to keep up the +strength and removing the sludge that is precipitated. Besides the iron +the solution contains the phosphates of other metals such as calcium or +strontium, manganese, molybdenum, <span class='pagenum'><a name="Page_275" id="Page_275">[Pg 275]</a></span>or tungsten, according to the +particular purpose. Since the phosphating solution does not act on +nickel it may be used on articles that have been partly nickel-plated so +there may be produced, for instance, a bright raised design against a +dull black background. Then, too, the surface left by the Parker process +is finely etched so it affords a good attachment for paint or enamel if +further protection is needed. Even if the enamel does crack, the iron +beneath is not so apt to rust and scale off the coating.</p> + +<p>These, then, are some of the methods which are now being used to combat +our eternal enemy, the rust that doth corrupt. All of them are useful in +their several ways. No one of them is best for all purposes. The claim +of "rust-proof" is no more to be taken seriously than "fire-proof." We +should rather, if we were finical, have to speak of "rust-resisting" +coatings as we do of "slow-burning" buildings. Nature is insidious and +unceasing in her efforts to bring to ruin the achievements of mankind +and we need all the weapons we can find to frustrate her destructive +determination.</p> + +<p>But it is not enough for us to make iron superficially resistant to rust +from the atmosphere. We should like also to make it so that it would +withstand corrosion by acids, then it could be used in place of the +large and expensive platinum or porcelain evaporating pans and similar +utensils employed in chemical works. This requirement also has been met +in the non-corrosive forms of iron, which have come into use within the +last five years. One of these, "tantiron," invented by a British +metallurgist, Robert N. Lennox, in 1912, contains<span class='pagenum'><a name="Page_276" id="Page_276">[Pg 276]</a></span> 15 per cent. of +silicon. Similar products are known as "duriron" and "Buflokast" in +America, "metilure" in France, "ileanite" in Italy and "neutraleisen" in +Germany. It is a silvery-white close-grained iron, very hard and rather +brittle, somewhat like cast iron but with silicon as the main additional +ingredient in place of carbon. It is difficult to cut or drill but may +be ground into shape by the new abrasives. It is rustproof and is not +attacked by sulfuric, nitric or acetic acid, hot or cold, diluted or +concentrated. It does not resist so well hydrochloric acid or sulfur +dioxide or alkalies.</p> + +<p>The value of iron lies in its versatility. It is a dozen metals in one. +It can be made hard or soft, brittle or malleable, tough or weak, +resistant or flexible, elastic or pliant, magnetic or non-magnetic, more +or less conductive to electricity, by slight changes of composition or +mere differences of treatment. No wonder that the medieval mind ascribed +these mysterious transformations to witchcraft. But the modern +micrometallurgist, by etching the surface of steel and photographing it, +shows it up as composite as a block of granite. He is then able to pick +out its component minerals, ferrite, austenite, martensite, pearlite, +graphite, cementite, and to show how their abundance, shape and +arrangement contribute to the strength or weakness of the specimen. The +last of these constituents, cementite, is a definite chemical compound, +an iron carbide, Fe<sub>3</sub>C, containing 6.6 per cent. of carbon, so hard as +to scratch glass, very brittle, and imparting these properties to +hardened steel and cast iron.</p> + +<p>With this knowledge at his disposal the iron-maker <span class='pagenum'><a name="Page_277" id="Page_277">[Pg 277]</a></span>can work with his +eyes open and so regulate his melt as to cause these various +constituents to crystallize out as he wants them to. Besides, he is no +longer confined to the alloys of iron and carbon. He has ransacked the +chemical dictionary to find new elements to add to his alloys, and some +of these rarities have proved to possess great practical value. +Vanadium, for instance, used to be put into a fine print paragraph in +the back of the chemistry book, where the class did not get to it until +the term closed. Yet if it had not been for vanadium steel we should +have no Ford cars. Tungsten, too, was relegated to the rear, and if the +student remembered it at all it was because it bothered him to +understand why its symbol should be W instead of T. But the student of +today studies his lesson in the light of a tungsten wire and relieves +his mind by listening to a phonograph record played with a "tungs-tone" +stylus. When I was assistant in chemistry an "analysis" of steel +consisted merely in the determination of its percentage of carbon, and I +used to take Saturday for it so I could have time enough to complete the +combustion. Now the chemists of a steel works' laboratory may have to +determine also the tungsten, chromium, vanadium, titanium, nickel, +cobalt, phosphorus, molybdenum, manganese, silicon and sulfur, any or +all of them, and be spry about it, because if they do not get the report +out within fifteen minutes while the steel is melting in the electrical +furnace the whole batch of 75 tons may go wrong. I'm glad I quit the +laboratory before they got to speeding up chemists so.</p> + +<p>The quality of the steel depends upon the presence and the relative +proportions of these ingredients, and <span class='pagenum'><a name="Page_278" id="Page_278">[Pg 278]</a></span>a variation of a tenth of 1 per +cent. in certain of them will make a different metal out of it. For +instance, the steel becomes stronger and tougher as the proportion of +nicked is increased up to about 15 per cent. Raising the percentage to +25 we get an alloy that does not rust or corrode and is non-magnetic, +although both its component metals, iron and nickel, are by themselves +attracted by the magnet. With 36 per cent. nickel and 5 per cent. +manganese we get the alloy known as "invar," because it expands and +contracts very little with changes of temperature. A bar of the best +form of invar will expand less than one-millionth part of its length for +a rise of one degree Centigrade at ordinary atmospheric temperature. For +this reason it is used in watches and measuring instruments. The alloy +of iron with 46 per cent. nickel is called "platinite" because its rate +of expansion and contraction is the same as platinum and glass, and so +it can be used to replace the platinum wire passing through the glass of +an electric light bulb.</p> + +<p>A manganese steel of 11 to 14 per cent. is too hard to be machined. It +has to be cast or ground into shape and is used for burglar-proof safes +and armor plate. Chrome steel is also hard and tough and finds use in +files, ball bearings and projectiles. Titanium, which the iron-maker +used to regard as his implacable enemy, has been drafted into service as +a deoxidizer, increasing the strength and elasticity of the steel. It is +reported from France that the addition of three-tenths of 1 per cent. of +zirconium to nickel steel has made it more resistant to the German +perforating bullets than <span class='pagenum'><a name="Page_279" id="Page_279">[Pg 279]</a></span>any steel hitherto known. The new "stainless" +cutlery contains 12 to 14 per cent. of chromium.</p> + +<p>With the introduction of harder steels came the need of tougher tools to +work them. Now the virtue of a good tool steel is the same as of a good +man. It must be able to get hot without losing its temper. Steel of the +old-fashioned sort, as everybody knows, gets its temper by being heated +to redness and suddenly cooled by quenching or plunging it into water or +oil. But when the point gets heated up again, as it does by friction in +a lathe, it softens and loses its cutting edge. So the necessity of +keeping the tool cool limited the speed of the machine.</p> + +<p>But about 1868 a Sheffield metallurgist, Robert F. Mushet, found that a +piece of steel he was working with did not require quenching to harden +it. He had it analyzed to discover the meaning of this peculiarity and +learned that it contained tungsten, a rare metal unrecognized in the +metallurgy of that day. Further investigation showed that steel to which +tungsten and manganese or chromium had been added was tougher and +retained its temper at high temperature better than ordinary carbon +steel. Tools made from it could be worked up to a white heat without +losing their cutting power. The new tools of this type invented by +"Efficiency" Taylor at the Bethlehem Steel Works in the nineties have +revolutionized shop practice the world over. A tool of the old sort +could not cut at a rate faster than thirty feet a minute without +overheating, but the new tungsten tools will plow through steel ten +times as fast and can cut away a ton of the material in <span class='pagenum'><a name="Page_280" id="Page_280">[Pg 280]</a></span>an hour. By +means of these high-speed tools the United States was able to turn out +five times the munitions that it could otherwise have done in the same +time. On the other hand, if Germany alone had possessed the secret of +the modern steels no power could have withstood her. A slight +superiority in metallurgy has been the deciding factor in many a battle. +Those of my readers who have had the advantages of Sunday school +training will recall the case described in I Samuel 13:19-22.</p> + +<p>By means of these new metals armor plate has been made +invulnerable—except to projectiles pointed with similar material. +Flying has been made possible through engines weighing no more than two +pounds per horse power. The cylinders of combustion engines and the +casing of cannon have been made to withstand the unprecedented pressure +and corrosive action of the fiery gases evolved within. Castings are +made so hard that they cannot be cut—save with tools of the same sort. +In the high-speed tools now used 20 or 30 per cent, of the iron is +displaced by other ingredients; for example, tungsten from 14 to 25 per +cent., chromium from 2 to 7 per cent., vanadium from 1/2 to 1-1/2 per +cent., carbon from 6 to 8 per cent., with perhaps cobalt up to 4 per +cent. Molybdenum or uranium may replace part of the tungsten.</p> + +<p>Some of the newer alloys for high-speed tools contain no iron at all. +That which bears the poetic name of star-stone, stellite, is composed of +chromium, cobalt and tungsten in varying proportions. Stellite keeps a +hard cutting edge and gets tougher as it gets hotter. It is very hard +and as good for jewelry as platinum <span class='pagenum'><a name="Page_281" id="Page_281">[Pg 281]</a></span>except that it is not so expensive. +Cooperite, its rival, is an alloy of nickel and zirconium, stronger, +lighter and cheaper than stellite.</p> + +<p>Before the war nearly half of the world's supply of tungsten ore +(wolframite) came from Burma. But although Burma had belonged to the +British for a hundred years they had not developed its mineral resources +and the tungsten trade was monopolized by the Germans. All the ore was +shipped to Germany and the British Admiralty was content to buy from the +Germans what tungsten was needed for armor plate and heavy guns. When +the war broke out the British had the ore supply, but were unable at +first to work it because they were not familiar with the processes. +Germany, being short of tungsten, had to sneak over a little from +Baltimore in the submarine <i>Deutschland</i>. In the United States before +the war tungsten ore was selling at $6.50 a unit, but by the beginning +of 1916 it had jumped to $85 a unit. A unit is 1 per cent. of tungsten +trioxide to the ton, that is, twenty pounds. Boulder County, Colorado, +and San Bernardino, California, then had mining booms, reminding one of +older times. Between May and December, 1918, there was manufactured in +the United States more than 45,500,000 pounds of tungsten steel +containing some 8,000,000 pounds of tungsten.</p> + +<p>If tungsten ores were more abundant and the metal more easily +manipulated, it would displace steel for many purposes. It is harder +than steel or even quartz. It never rusts and is insoluble in acids. Its +expansion by heat is one-third that of iron. It is more than twice as +heavy as iron and its melting point is twice as high.<span class='pagenum'><a name="Page_282" id="Page_282">[Pg 282]</a></span> Its electrical +resistance is half that of iron and its tensile strength is a third +greater than the strongest steel. It can be worked into wire .0002 of an +inch in diameter, almost too thin to be seen, but as strong as copper +wire ten times the size.</p> + +<p>The tungsten wires in the electric lamps are about .03 of an inch in +diameter, and they give three times the light for the same consumption +of electricity as the old carbon filament. The American manufacturers of +the tungsten bulb have very appropriately named their lamp "Mazda" after +the light god of the Zoroastrians. To get the tungsten into wire form +was a problem that long baffled the inventors of the world, for it was +too refractory to be melted in mass and too brittle to be drawn. Dr. +W.D. Coolidge succeeded in accomplishing the feat in 1912 by reducing +the tungstic acid by hydrogen and molding the metallic powder into a bar +by pressure. This is raised to a white heat in the electric furnace, +taken out and rolled down, and the process repeated some fifty times, +until the wire is small enough so it can be drawn at a red heat through +diamond dies of successively smaller apertures.</p> + +<p>The German method of making the lamp filaments is to squirt a mixture of +tungsten powder and thorium oxide through a perforated diamond of the +desired diameter. The filament so produced is drawn through a chamber +heated to 2500° C. at a velocity of eight feet an hour, which +crystallizes the tungsten into a continuous thread.</p> + +<p>The first metallic filament used in the electric light on a commercial +scale was made of tantalum, the metal of Tantalus. In the period +1905-1911 over 100,000,000 <span class='pagenum'><a name="Page_283" id="Page_283">[Pg 283]</a></span>tantalus lamps were sold, but tungsten +displaced them as soon as that metal could be drawn into wire.</p> + +<p>A recent rival of tungsten both as a filament for lamps and hardener for +steel is molybdenum. One pound of this metal will impart more resiliency +to steel than three or four pounds of tungsten. The molybdenum steel, +because it does not easily crack, is said to be serviceable for +armor-piercing shells, gun linings, air-plane struts, automobile axles +and propeller shafts. In combination with its rival as a +tungsten-molybdenum alloy it is capable of taking the place of the +intolerably expensive platinum, for it resists corrosion when used for +spark plugs and tooth plugs. European steel men have taken to molybdenum +more than Americans. The salts of this metal can be used in dyeing and +photography.</p> + +<p>Calcium, magnesium and aluminum, common enough in their compounds, have +only come into use as metals since the invention of the electric +furnace. Now the photographer uses magnesium powder for his flashlight +when he wants to take a picture of his friends inside the house, and the +aviator uses it when he wants to take a picture of his enemies on the +open field. The flares prepared by our Government for the war consist of +a sheet iron cylinder, four feet long and six inches thick, containing a +stick of magnesium attached to a tightly rolled silk parachute twenty +feet in diameter when expanded. The whole weighed 32 pounds. On being +dropped from the plane by pressing a button, the rush of air set +spinning a pinwheel at the bottom which ignited the magnesium stick and +detonated a charge of black powder sufficient to throw off the case and +release <span class='pagenum'><a name="Page_284" id="Page_284">[Pg 284]</a></span>the parachute. The burning flare gave off a light of 320,000 +candle power lasting for ten minutes as the parachute slowly descended. +This illuminated the ground on the darkest night sufficiently for the +airman to aim his bombs or to take photographs.</p> + +<p>The addition of 5 or 10 per cent. of magnesium to aluminum gives an +alloy (magnalium) that is almost as light as aluminum and almost as +strong as steel. An alloy of 90 per cent. aluminum and 10 per cent. +calcium is lighter and harder than aluminum and more resistant to +corrosion. The latest German airplane, the "Junker," was made entirely +of duralumin. Even the wings were formed of corrugated sheets of this +alloy instead of the usual doped cotton-cloth. Duralumin is composed of +about 85 per cent. of aluminum, 5 per cent. of copper, 5 per cent. of +zinc and 2 per cent. of tin.</p> + +<p>When platinum was first discovered it was so cheap that ingots of it +were gilded and sold as gold bricks to unwary purchasers. The Russian +Government used it as we use nickel, for making small coins. But this is +an exception to the rule that the demand creates the supply. Platinum is +really a "rare metal," not merely an unfamiliar one. Nowhere except in +the Urals is it found in quantity, and since it seems indispensable in +chemical and electrical appliances, the price has continually gone up. +Russia collapsed into chaos just when the war work made the heaviest +demand for platinum, so the governments had to put a stop to its use for +jewelry and photography. The "gold brick" scheme would now have to be +reversed, for gold is used as a cheaper metal to "adulterate" platinum. +All the members <span class='pagenum'><a name="Page_285" id="Page_285">[Pg 285]</a></span>of the platinum family, formerly ignored, were pressed +into service, palladium, rhodium, osmium, iridium, and these, alloyed +with gold or silver, were employed more or less satisfactorily by the +dentist, chemist and electrician as substitutes for the platinum of +which they had been deprived. One of these alloys, composed of 20 per +cent. palladium and 80 per cent. gold, and bearing the telescoped name +of "palau" (palladium au-rum) makes very acceptable crucibles for the +laboratory and only costs half as much as platinum. "Rhotanium" is a +similar alloy recently introduced. The points of our gold pens are +tipped with an osmium-iridium alloy. It is a pity that this family of +noble metals is so restricted, for they are unsurpassed in tenacity and +incorruptibility. They could be of great service to the world in war and +peace. As the "Bad Child" says in his "Book of Beasts":</p> + +<p> +<span style="margin-left: 1em;">I shoot the hippopotamus with bullets made of platinum,</span><br /> +<span style="margin-left: 1em;">Because if I use leaden ones, his hide is sure to flatten 'em.</span><br /> +</p> + +<p>Along in the latter half of the last century chemists had begun to +perceive certain regularities and relationships among the various +elements, so they conceived the idea that some sort of a pigeon-hole +scheme might be devised in which the elements could be filed away in the +order of their atomic weights so that one could see just how a certain +element, known or unknown, would behave from merely observing its +position in the series. Mendeléef, a Russian chemist, devised the most +ingenious of such systems called the "periodic law" and gave proof that +there was something in his theory by <span class='pagenum'><a name="Page_286" id="Page_286">[Pg 286]</a></span>predicting the properties of three +metallic elements, then unknown but for which his arrangement showed +three empty pigeon-holes. Sixteen years later all three of these +predicted elements had been discovered, one by a Frenchman, one by a +German and one by a Scandinavian, and named from patriotic impulse, +gallium, germanium and scandium. This was a triumph of scientific +prescience as striking as the mathematical proof of the existence of the +planet Neptune by Leverrier before it had been found by the telescope.</p> + +<p>But although Mendeléef's law told "the truth," it gradually became +evident that it did not tell "the whole truth and nothing but the +truth," as the lawyers put it. As usually happens in the history of +science the hypothesis was found not to explain things so simply and +completely as was at first assumed. The anomalies in the arrangement did +not disappear on closer study, but stuck out more conspicuously. Though +Mendeléef had pointed out three missing links, he had failed to make +provision for a whole group of elements since discovered, the inert +gases of the helium-argon group. As we now know, the scheme was built +upon the false assumptions that the elements are immutable and that +their atomic weights are invariable.</p> + +<p>The elements that the chemists had most difficulty in sorting out and +identifying were the heavy metals found in the "rare earths." There were +about twenty of them so mixed up together and so much alike as to baffle +all ordinary means of separating them. For a hundred years chemists +worked over them and quarreled over them before they discovered that +they had a commercial value. It was a problem as remote from +<span class='pagenum'><a name="Page_287" id="Page_287">[Pg 287]</a></span>practicality as any that could be conceived. The man in the street did +not see why chemists should care whether there were two didymiums any +more than why theologians should care whether there were two Isaiahs. +But all of a sudden, in 1885, the chemical puzzle became a business +proposition. The rare earths became household utensils and it made a big +difference with our monthly gas bills whether the ceria and the thoria +in the burner mantles were absolutely pure or contained traces of some +of the other elements that were so difficult to separate.</p> + +<p>This sudden change of venue from pure to applied science came about +through a Viennese chemist, Dr. Carl Auer, later and in consequence +known as Baron Auer von Welsbach. He was trying to sort out the rare +earths by means of the spectroscopic method, which consists ordinarily +in dipping a platinum wire into a solution of the unknown substance and +holding it in a colorless gas flame. As it burns off, each element gives +a characteristic color to the flame, which is seen as a series of lines +when looked at through the spectroscope. But the flash of the flame from +the platinum wire was too brief to be studied, so Dr. Auer hit upon the +plan of soaking a thread in the liquid and putting this in the gas jet. +The cotton of course burned off at once, but the earths held together +and when heated gave off a brilliant white light, very much like the +calcium or limelight which is produced by heating a stick of quicklime +in the oxy-hydrogen flame. But these rare earths do not require any such +intense heat as that, for they will glow in an ordinary gas jet.</p> + +<p>So the Welsbach mantle burner came into use everywhere <span class='pagenum'><a name="Page_288" id="Page_288">[Pg 288]</a></span>and rescued the +coal gas business from the destruction threatened by the electric light. +It was no longer necessary to enrich the gas with oil to make its flame +luminous, for a cheaper fuel gas such as is used for a gas stove will +give, with a mantle, a fine white light of much higher candle power than +the ordinary gas jet. The mantles are knit in narrow cylinders on +machines, cut off at suitable lengths, soaked in a solution of the salts +of the rare earths and dried. Artificial silk (viscose) has been found +better than cotton thread for the mantles, for it is solid, not hollow, +more uniform in quality and continuous instead of being broken up into +one-inch fibers. There is a great deal of difference in the quality of +these mantles, as every one who has used them knows. Some that give a +bright glow at first with the gas-cock only half open will soon break up +or grow dull and require more gas to get any kind of a light out of +them. Others will last long and grow better to the last. Slight +impurities in the earths or the gas will speedily spoil the light. The +best results are obtained from a mixture of 99 parts thoria and 1 part +ceria. It is the ceria that gives the light, yet a little more of it +will lower the luminosity.</p> + +<p>The non-chemical reader is apt to be confused by the strange names and +their varied terminations, but he need not be when he learns that the +new metals are given names ending in <i>-um</i>, such as sodium, cerium, +thorium, and that their oxides (compounds with oxygen, the earths) are +given the termination <i>-a</i>, like soda, ceria, thoria. So when he sees a +name ending in <i>-um</i> let him picture to himself a metal, any metal since +they mostly look alike, lead or silver, for example. And when he <span class='pagenum'><a name="Page_289" id="Page_289">[Pg 289]</a></span>comes +across a name ending in <i>-a</i> he may imagine a white powder like lime. +Thorium, for instance, is, as its name implies, a metal named after the +thunder god Thor, to whom we dedicate one day in each week, Thursday. +Cerium gets its name from the Roman goddess of agriculture by way of the +asteroid.</p> + +<p>The chief sources of the material for the Welsbach burners is monazite, +a glittering yellow sand composed of phosphate of cerium with some 5 per +cent. of thorium. In 1916 the United States imported 2,500,000 pounds of +monazite from Brazil and India, most of which used to go to Germany. In +1895 we got over a million and a half pounds from the Carolinas, but the +foreign sand is richer and cheaper. The price of the salts of the rare +metals fluctuates wildly. In 1895 thorium nitrate sold at $200 a pound; +in 1913 it fell to $2.60, and in 1916 it rose to $8.</p> + +<p>Since the monazite contains more cerium than thorium and the mantles +made from it contain more thorium than cerium, there is a superfluity of +cerium. The manufacturers give away a pound of cerium salts with every +purchase of a hundred pounds of thorium salts. It annoyed Welsbach to +see the cerium residues thrown away and accumulating around his mantle +factory, so he set out to find some use for it. He reduced the mixed +earths to a metallic form and found that it gave off a shower of sparks +when scratched. An alloy of cerium with 30 or 35 per cent. of iron +proved the best and was put on the market in the form of automatic +lighters. A big business was soon built up in Austria on the basis of +this obscure chemical element rescued from the dump-heap. The sale of +the cerite lighters <span class='pagenum'><a name="Page_290" id="Page_290">[Pg 290]</a></span>in France threatened to upset the finances of the +republic, which derived large revenue from its monopoly of match-making, +so the French Government imposed a tax upon every man who carried one. +American tourists who bought these lighters in Germany used to be much +annoyed at being held up on the French frontier and compelled to take +out a license. During the war the cerium sparklers were much used in the +trenches for lighting cigarettes, but—as those who have seen "The +Better 'Ole" will know—they sometimes fail to strike fire. Auer-metal +or cerium-iron alloy was used in munitions to ignite hand grenades and +to blazon the flight of trailer shells. There are many other pyrophoric +(light-producing) alloys, including steel, which our ancestors used with +flint before matches and percussion caps were invented.</p> + +<p>There are more than fifty metals known and not half of them have come +into common use, so there is still plenty of room for the expansion of +the science of metallurgy. If the reader has not forgotten his +arithmetic of permutations he can calculate how many different alloys +may be formed by varying the combinations and proportions of these +fifty. We have seen how quickly elements formerly known only to +chemists—and to some of them known only by name—have become +indispensable in our daily life. Any one of those still unutilized may +be found to have peculiar properties that fit it for filling a long +unfelt want in modern civilization.</p> + +<p>Who, for instance, will find a use for gallium, the metal of France? It +was described in 1869 by Mendeléef in advance of its advent and has been +known in <span class='pagenum'><a name="Page_291" id="Page_291">[Pg 291]</a></span>person since 1875, but has not yet been set to work. It is +such a remarkable metal that it must be good for something. If you saw +it in a museum case on a cold day you might take it to be a piece of +aluminum, but if the curator let you hold it in your hand—which he +won't—it would melt and run over the floor like mercury. The melting +point is 87° Fahr. It might be used in thermometers for measuring +temperatures above the boiling point of mercury were it not for the +peculiar fact that gallium wets glass so it sticks to the side of the +tube instead of forming a clear convex curve on top like mercury.</p> + +<p>Then there is columbium, the American metal. It is strange that an +element named after Columbia should prove so impractical. Columbium is a +metal closely resembling tantalum and tantalum found a use as electric +light filaments. A columbium lamp should appeal to our patriotism.</p> + +<p>The so-called "rare elements" are really abundant enough considering the +earth's crust as a whole, though they are so thinly scattered that they +are usually overlooked and hard to extract. But whenever one of them is +found valuable it is soon found available. A systematic search generally +reveals it somewhere in sufficient quantity to be worked. Who, then, +will be the first to discover a use for indium, germanium, terbium, +thulium, lanthanum, neodymium, scandium, samarium and others as unknown +to us as tungsten was to our fathers?</p> + +<p>As evidence of the statement that it does not matter how rare an element +may be it will come into common use if it is found to be commonly +useful, we may refer <span class='pagenum'><a name="Page_292" id="Page_292">[Pg 292]</a></span>to radium. A good rich specimen of radium ore, +pitchblende, may contain as much, as one part in 4,000,000. Madame +Curie, the brilliant Polish Parisian, had to work for years before she +could prove to the world that such an element existed and for years +afterwards before she could get the metal out. Yet now we can all afford +a bit of radium to light up our watch dials in the dark. The amount +needed for this is infinitesimal. If it were more it would scorch our +skins, for radium is an element in eruption. The atom throws off +corpuscles at intervals as a Roman candle throws off blazing balls. Some +of these particles, the alpha rays, are atoms of another element, +helium, charged with positive electricity and are ejected with a +velocity of 18,000 miles a second. Some of them, the beta rays, are +negative electrons, only about one seven-thousandth the size of the +others, but are ejected with almost the speed of light, 186,000 miles a +second. If one of the alpha projectiles strikes a slice of zinc sulfide +it makes a splash of light big enough to be seen with a microscope, so +we can now follow the flight of a single atom. The luminous watch dials +consist of a coating of zinc sulfide under continual bombardment by the +radium projectiles. Sir William Crookes invented this radium light +apparatus and called it a "spinthariscope," which is Greek for +"spark-seer."</p> + +<p>Evidently if radium is so wasteful of its substance it cannot last +forever nor could it have forever existed. The elements then ate not +necessarily eternal and immutable, as used to be supposed. They have a +natural length of life; they are born and die and propagate, at least +some of them do. Radium, for instance, is the <span class='pagenum'><a name="Page_293" id="Page_293">[Pg 293]</a></span>offspring of ionium, +which is the great-great-grandson of uranium, the heaviest of known +elements. Putting this chemical genealogy into biblical language we +might say: Uranium lived 5,000,000,000 years and begot Uranium X1, which +lived 24.6 days and begot Uranium X2, which lived 69 seconds and begot +Uranium 2, which lived 2,000,000 years and begot Ionium, which lived +200,000 years and begot Radium, which lived 1850 years and begot Niton, +which lived 3.85 days and begot Radium A, which lived 3 minutes and +begot Radium B, which lived 26.8 minutes and begot Radium C, which lived +19.5 minutes and begot Radium D, which lived 12 years and begot Radium +E, which lived 5 days and begot Polonium, which lived 136 days and begot +Lead.</p> + +<p>The figures I have given are the times when half the parent substance +has gone over into the next generation. It will be seen that the chemist +is even more liberal in his allowance of longevity than was Moses with +the patriarchs. It appears from the above that half of the radium in any +given specimen will be transformed in about 2000 years. Half of what is +left will disappear in the next 2000 years, half of that in the next +2000 and so on. The reader can figure out for himself when it will all +be gone. He will then have the answer to the old Eleatic conundrum of +when Achilles will overtake the tortoise. But we may say that after +100,000 years there would not be left any radium worth mentioning, or in +other words practically all the radium now in existence is younger than +the human race. The lead that is found in uranium and has presumably +descended from uranium, behaves like other lead but is lighter. Its +atomic weight is only 206, while ordinary lead <span class='pagenum'><a name="Page_294" id="Page_294">[Pg 294]</a></span>weighs 207. It appears +then that the same chemical element may have different atomic weights +according to its ancestry, while on the other hand different chemical +elements may have the same atomic weight. This would have seemed +shocking heresy to the chemists of the last century, who prided +themselves on the immutability of the elements and did not take into +consideration their past life or heredity. The study of these +radioactive elements has led to a new atomic theory. I suppose most of +us in our youth used to imagine the atom as a little round hard ball, +but now it is conceived as a sort of solar system with an +electropositive nucleus acting as the sun and negative electrons +revolving around it like the planets. The number of free positive +electrons in the nucleus varies from one in hydrogen to 92 in uranium. +This leaves room for 92 possible elements and of these all but six are +more or less certainly known and definitely placed in the scheme. The +atom of uranium, weighing 238 times the atom of hydrogen, is the +heaviest known and therefore the ultimate limit of the elements, though +it is possible that elements may be found beyond it just as the planet +Neptune was discovered outside the orbit of Uranus. Considering the +position of uranium and its numerous progeny as mentioned above, it is +quite appropriate that this element should bear the name of the father +of all the gods.</p> + +<p>In these radioactive elements we have come upon sources of energy such +as was never dreamed of in our philosophy. The most striking peculiarity +of radium is that it is always a little warmer than its surroundings, no +matter how warm these may be. Slowly, <span class='pagenum'><a name="Page_295" id="Page_295">[Pg 295]</a></span>spontaneously and continuously, +it decomposes and we know no way of hastening or of checking it. Whether +it is cooled in liquefied air or heated to its melting point the change +goes on just the same. An ounce of radium salt will give out enough heat +in one hour to melt an ounce of ice and in the next hour will raise this +water to the boiling point, and so on again and again without cessation +for years, a fire without fuel, a realization of the philosopher's lamp +that the alchemists sought in vain. The total energy so emitted is +millions of times greater than that produced by any chemical combination +such as the union of oxygen and hydrogen to form water. From the heavy +white salt there is continually rising a faint fire-mist like the +will-o'-the-wisp over a swamp. This gas is known as the emanation or +niton, "the shining one." A pound of niton would give off energy at the +rate of 23,000 horsepower; fine stuff to run a steamer, one would think, +but we must remember that it does not last. By the sixth day the power +would have fallen off by half. Besides, no one would dare to serve as +engineer, for the radiation will rot away the flesh of a living man who +comes near it, causing gnawing ulcers or curing them. It will not only +break down the complex and delicate molecules of organic matter but will +attack the atom itself, changing, it is believed, one element into +another, again the fulfilment of a dream of the alchemists. And its +rays, unseen and unfelt by us, are yet strong enough to penetrate an +armorplate and photograph what is behind it.</p> + +<p>But radium is not the most mysterious of the elements but the least so. +It is giving out the secret that <span class='pagenum'><a name="Page_296" id="Page_296">[Pg 296]</a></span>the other elements have kept. It +suggests to us that all the other elements in proportion to their weight +have concealed within them similar stores of energy. Astronomers have +long dazzled our imaginations by calculating the horsepower of the +world, making us feel cheap in talking about our steam engines and +dynamos when a minutest fraction of the waste dynamic energy of the +solar system would make us all as rich as millionaires. But the heavenly +bodies are too big for us to utilize in this practical fashion.</p> + +<p>And now the chemists have become as exasperating as the astronomers, for +they give us a glimpse of incalculable wealth in the meanest substance. +For wealth is measured by the available energy of the world, and if a +few ounces of anything would drive an engine or manufacture nitrogenous +fertilizer from the air all our troubles would be over. Kipling in his +sketch, "With the Night Mail," and Wells in his novel, "The World Set +Free," stretched their imaginations in trying to tell us what it would +mean to have command of this power, but they are a little hazy in their +descriptions of the machinery by which it is utilized. The atom is as +much beyond our reach as the moon. We cannot rob its vault of the +treasure.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_297" id="Page_297">[Pg 297]</a></span></p> +<h2><a name="READING_REFERENCES" id="READING_REFERENCES"></a>READING REFERENCES</h2> + + +<p>The foregoing pages will not have achieved their aim unless their +readers have become sufficiently interested in the developments of +industrial chemistry to desire to pursue the subject further in some of +its branches. Assuming such interest has been aroused, I am giving below +a few references to books and articles which may serve to set the reader +upon the right track for additional information. To follow the rapid +progress of applied science it is necessary to read continuously such +periodicals as the <i>Journal of Industrial and Engineering Chemistry</i> +(New York), <i>Metallurgical and Chemical Engineering</i> (New York), +<i>Journal of the Society of Chemical Industry</i> (London), <i>Chemical +Abstracts</i> (published by the American Chemical Society, Easton, Pa.), +and the various journals devoted to special trades. The reader may need +to be reminded that the United States Government publishes for free +distribution or at low price annual volumes or special reports dealing +with science and industry. Among these may be mentioned "Yearbook of the +Department of Agriculture"; "Mineral Resources of the United States," +published by the United States Geological Survey in two annual volumes, +Vol. I on the metals and Vol. II on the non-metals; the "Annual Report +of the Smithsonian Institution," containing selected articles on pure +and applied science; the daily "Commerce Reports" and special bulletins +of Department of Commerce. Write for lists of publications of these +departments.</p> + +<p>The following books on industrial chemistry in general are recommended +for reading and reference: "The Chemistry of Commerce" and "Some +Chemical Problems of To-Day" by<span class='pagenum'><a name="Page_298" id="Page_298">[Pg 298]</a></span> Robert Kennedy Duncan (Harpers, N.Y.), +"Modern Chemistry and Its Wonders" by Martin (Van Nostrand), "Chemical +Discovery and Invention in the Twentieth Century" by Sir William A. +Tilden (Dutton, N.Y.), "Discoveries and Inventions of the Twentieth +Century" by Edward Cressy (Dutton), "Industrial Chemistry" by Allen +Rogers (Van Nostrand).</p> + +<p>"Everyman's Chemistry" by Ellwood Hendrick (Harpers, Modern Science +Series) is written in a lively style and assumes no previous knowledge +of chemistry from the reader. The chapters on cellulose, gums, sugars +and oils are particularly interesting. "Chemistry of Familiar Things" by +S.S. Sadtler (Lippincott) is both comprehensive and comprehensible.</p> + +<p>The following are intended for young readers but are not to be despised +by their elders who may wish to start in on an easy up-grade: "Chemistry +of Common Things" (Allyn & Bacon, Boston) is a popular high school +text-book but differing from most text-books in being readable and +attractive. Its descriptions of industrial processes are brief but +clear. The "Achievements of Chemical Science" by James C. Philip +(Macmillan) is a handy little book, easy reading for pupils. +"Introduction to the Study of Science" by W.P. Smith and E.G. Jewett +(Macmillan) touches upon chemical topics in a simple way.</p> + +<p>On the history of commerce and the effect of inventions on society the +following titles may be suggested: "Outlines of Industrial History" by +E. Cressy (Macmillan); "The Origin of Invention," a study of primitive +industry, by O.T. Mason (Scribner); "The Romance of Commerce" by Gordon +Selbridge (Lane); "Industrial and Commercial Geography" or "Commerce and +Industry" by J. Russell Smith (Holt); "Handbook of Commercial Geography" +by G.G. Chisholm (Longmans).</p> + +<p>The newer theories of chemistry and the constitution of the <span class='pagenum'><a name="Page_299" id="Page_299">[Pg 299]</a></span>atom are +explained in "The Realities of Modern Science" by John Mills +(Macmillan), and "The Electron" by R.A. Millikan (University of Chicago +Press), but both require a knowledge of mathematics. The little book on +"Matter and Energy" by Frederick Soddy (Holt) is better adapted to the +general reader. The most recent text-book is the "Introduction to +General Chemistry" by H.N. McCoy and E.M. Terry. (Chicago, 1919.)</p> + + +<h3>CHAPTER II</h3> + +<p>The reader who may be interested in following up this subject will find +references to all the literature in the summary by Helen R. Hosmer, of +the Research Laboratory of the General Electric Company, in the <i>Journal +of Industrial and Engineering Chemistry</i>, New York, for April, 1917. +Bucher's paper may be found in the same journal for March, and the issue +for September contains a full report of the action of U.S. Government +and a comparison of the various processes. Send fifteen cents to the +U.S. Department of Commerce (or to the nearest custom house) for +Bulletin No. 52, Special Agents Series on "Utilization of Atmospheric +Nitrogen" by T.H. Norton. The Smithsonian Institution of Washington has +issued a pamphlet on "Sources of Nitrogen Compounds in the United +States." In the 1913 report of the Smithsonian Institution there are two +fine articles on this subject: "The Manufacture of Nitrates from the +Atmosphere" and "The Distribution of Mankind," which discusses Sir +William Crookes' prediction of the exhaustion of wheat land. The D. Van +Nostrand Co., New York, publishes a monograph on "Fixation of +Atmospheric Nitrogen" by J. Knox, also "TNT and Other Nitrotoluenes" by +G.C. Smith. The American Cyanamid Company, New York, gives out some +attractive literature on their process.</p> + +<p>"American Munitions 1917-1918," the report of Benedict Crowell, Director +of Munitions, to the Secretary of War, gives <span class='pagenum'><a name="Page_300" id="Page_300">[Pg 300]</a></span>a fully illustrated +account of the manufacture of arms, explosives and toxic gases. Our war +experience in the "Oxidation of Ammonia" is told by C.L. Parsons in +<i>Journal of Industrial and Engineering Chemistry</i>, June, 1919, and +various other articles on the government munition work appeared in the +same journal in the first half of 1919. "The Muscle Shoals Nitrate +Plant" in <i>Chemical and Metallurgical Engineering</i>, January, 1919.</p> + + +<h3>CHAPTER III</h3> + +<p>The Department of Agriculture or your congressman will send you +literature on the production and use of fertilizers. From your state +agricultural experiment station you can procure information as to local +needs and products. Consult the articles on potash salts and phosphate +rock in the latest volume of "Mineral Resources of the United States," +Part II Non-Metals (published free by the U.S. Geological Survey). Also +consult the latest Yearbook of the Department of Agriculture. For +self-instruction, problems and experiments get "Extension Course in +Soils," Bulletin No. 355, U.S. Dept. of Agric. A list of all government +publications on "Soil and Fertilizers" is sent free by Superintendent of +Documents, Washington. The <i>Journal of Industrial and Engineering +Chemistry</i> for July, 1917, publishes an article by W.C. Ebaugh on +"Potash and a World Emergency," and various articles on American sources +of potash appeared in the same <i>Journal</i> October, 1918, and February, +1918. Bulletin 102, Part 2, of the United States National Museum +contains an interpretation of the fertilizer situation in 1917 by J.E. +Poque. On new potash deposits in Alsace and elsewhere see <i>Scientific +American Supplement</i>, September 14, 1918.</p> + + +<h3>CHAPTER IV</h3> + +<p>Send ten cents to the Department of Commerce, Washington, for "Dyestuffs +for American Textile and Other Industries,"<span class='pagenum'><a name="Page_301" id="Page_301">[Pg 301]</a></span> by Thomas H. Norton, +Special Agents' Series, No. 96. A more technical bulletin by the same +author is "Artificial Dyestuffs Used in the United States," Special +Agents' Series, No. 121, thirty cents. "Dyestuff Situation in U.S.," +Special Agents' Series, No. 111, five cents. "Coal-Tar Products," by +H.G. Porter, Technical Paper 89, Bureau of Mines, Department of the +Interior, five cents. "Wealth in Waste," by Waldemar Kaempfert, +<i>McClure's</i>, April, 1917. "The Evolution of Artificial Dyestuffs," by +Thomas H. Norton, <i>Scientific American</i>, July 21, 1917. "Germany's +Commercial Preparedness for Peace," by James Armstrong, <i>Scientific +American</i>, January 29, 1916. "The Conquest of Commerce" and "American +Made," by Edwin E. Slosson in <i>The Independent</i> of September 6 and +October 11, 1915. The H. Koppers Company, Pittsburgh, give out an +illustrated pamphlet on their "By-Product Coke and Gas Ovens." The +addresses delivered during the war on "The Aniline Color, Dyestuff and +Chemical Conditions," by I.F. Stone, president of the National Aniline +and Chemical Company, have been collected in a volume by the author. For +"Dyestuffs as Medicinal Agents" by G. Heyl, see <i>Color Trade Journal</i>, +vol. 4, p. 73, 1919. "The Chemistry of Synthetic Drugs" by Percy May, +and "Color in Relation to Chemical Constitution" by E.R. Watson are +published in Longmans' "Monographs on Industrial Chemistry." "Enemy +Property in the United States" by A. Mitchell Palmer in <i>Saturday +Evening Post</i>, July 19, 1919, tells of how Germany monopolized chemical +industry. "The Carbonization of Coal" by V.B. Lewis (Van Nostrand, +1912). "Research in the Tar Dye Industry" by B.C. Hesse in <i>Journal of +Industrial and Engineering Chemistry</i>, September, 1916.</p> + +<p>Kekulé tells how he discovered the constitution of benzene in the +<i>Berichte der Deutschen chemischen Gesellschaft</i>, V. XXIII, I, p. 1306. +I have quoted it with some other instances of dream discoveries in <i>The +Independent</i> of Jan. 26,<span class='pagenum'><a name="Page_302" id="Page_302">[Pg 302]</a></span> 1918. Even this innocent scientific vision has +not escaped the foul touch of the Freudians. Dr. Alfred Robitsek in +"Symbolisches Denken in der chemischen Forschung," <i>Imago</i>, V. I, p. 83, +has deduced from it that Kekulé was morally guilty of the crime of +Œdipus as well as minor misdemeanors.</p> + + +<h3>CHAPTER V</h3> + +<p>Read up on the methods of extracting perfumes from flowers in any +encyclopedia or in Duncan's "Chemistry of Commerce" or Tilden's +"Chemical Discovery in the Twentieth Century" or Rogers' "Industrial +Chemistry."</p> + +<p>The pamphlet containing a synopsis of the lectures by the late Alois von +Isakovics on "Synthetic Perfumes and Flavors," published by the Synfleur +Scientific Laboratories, Monticello, New York, is immensely interesting. +Van Dyk & Co., New York, issue a pamphlet on the composition of oil of +rose. Gildemeister's "The Volatile Oils" is excellent on the history of +the subject. Walter's "Manual for the Essence Industry" (Wiley) gives +methods and recipes. Parry's "Chemistry of Essential Oils and Artificial +Perfumes," 1918 edition. "Chemistry and Odoriferous Bodies Since 1914" +by G. Satie in <i>Chemie et Industrie</i>, vol. II, p. 271, 393. "Odor and +Chemical Constitution," <i>Chemical Abstracts</i>, 1917, p. 3171 and <i>Journal +of Society for Chemical Industry</i>, v. 36, p. 942.</p> + + +<h3>CHAPTER VI</h3> + +<p>The bulletin on "By-Products of the Lumber Industry" by H.K. Benson +(published by Department of Commerce, Washington, 10 cents) contains a +description of paper-making and wood distillation. There is a good +article on cellulose products by H.S. Mork in <i>Journal of the Franklin +Institute</i>, September, 1917, and in <i>Paper</i>, September 26, 1917. The +Government Forest Products Laboratory at Madison, Wisconsin, publishes +technical papers on distillation of wood, etc. The Forest Service of the +U.S. Department of Agriculture is the <span class='pagenum'><a name="Page_303" id="Page_303">[Pg 303]</a></span>chief source of information on +forestry. The standard authority is Cross and Bevans' "Cellulose." For +the acetates see the eighth volume of Worden's "Technology of the +Cellulose Esters."</p> + + +<h3>CHAPTER VII</h3> + +<p>The speeches made when Hyatt was awarded the Perkin medal by the +American Chemical Society for the discovery of celluloid may be found in +the <i>Journal of the Society of Chemical Industry</i> for 1914, p. 225. In +1916 Baekeland received the same medal, and the proceedings are reported +in the same <i>Journal</i>, v. 35, p. 285.</p> + +<p>A comprehensive technical paper with bibliography on "Synthetic Resins" +by L.V. Redman appeared in the <i>Journal of Industrial and Engineering +Chemistry</i>, January, 1914. The controversy over patent rights may be +followed in the same <i>Journal</i>, v. 8 (1915), p. 1171, and v. 9 (1916), +p. 207. The "Effects of Heat on Celluloid" have been examined by the +Bureau of Standards, Washington (Technological Paper No. 98), abstract +in <i>Scientific American Supplement</i>, June 29, 1918.</p> + +<p>For casein see Tague's article in Rogers' "Industrial Chemistry" (Van +Nostrand). See also Worden's "Nitrocellulose Industry" and "Technology +of the Cellulose Esters" (Van Nostrand); Hodgson's "Celluloid" and Cross +and Bevan's "Cellulose."</p> + +<p>For references to recent research and new patent specifications on +artificial plastics, resins, rubber, leather, wood, etc., see the +current numbers of <i>Chemical Abstracts</i> (Easton, Pa.) and such journals +as the <i>India Rubber Journal, Paper, Textile World, Leather World</i> and +<i>Journal of American Leather Chemical Association.</i></p> + +<p>The General Bakelite Company, New York, the Redmanol Products Company, +Chicago, the Condensite Company, Bloomfield, N.J., the Arlington +Company, New York (handling <span class='pagenum'><a name="Page_304" id="Page_304">[Pg 304]</a></span>pyralin), give out advertising literature +regarding their respective products.</p> + + +<h3>CHAPTER VIII</h3> + +<p>Sir William Tilden's "Chemical Discovery and Invention in the Twentieth +Century" (E.P. Dutton & Co.) contains a readable chapter on rubber with +references to his own discovery. The "Wonder Book of Rubber," issued by +the B.F. Goodrich Rubber Company, Akron, Ohio, gives an interesting +account of their industry. Iles: "Leading American Inventors" (Henry +Holt & Co.) contains a life of Goodyear, the discoverer of +vulcanization. Potts: "Chemistry of the Rubber Industry, 1912." The +Rubber Industry: Report of the International Rubber Congress, 1914. +Pond: "Review of Pioneer Work in Rubber Synthesis" in <i>Journal of the +American Chemical Society</i>, 1914. Bang: "Synthetic Rubber" in +<i>Metallurgical and Chemical Engineering</i>, May 1, 1917. Castellan: +"L'Industrie caoutchoucière," doctor's thesis, University of Paris, +1915. The <i>India Rubber World</i>, New York, all numbers, especially "What +I Saw in the Philippines," by the Editor, 1917. Pearson: "Production of +Guayule Rubber," <i>Commerce Reports</i>, 1918, and <i>India Rubber World</i>, +1919. "Historical Sketch of Chemistry of Rubber" by S.C. Bradford in +<i>Science Progress</i>, v. II, p. 1.</p> + + +<h3>CHAPTER IX</h3> + +<p>"The Cane Sugar Industry" (Bulletin No. 53, Miscellaneous Series, +Department of Commerce, 50 cents) gives agricultural and manufacturing +costs in Hawaii, Porto Rico, Louisiana and Cuba.</p> + +<p>"Sugar and Its Value as Food," by Mary Hinman Abel. (Farmer's Bulletin +No. 535, Department of Agriculture, free.)</p> + +<p>"Production of Sugar in the United States and Foreign<span class='pagenum'><a name="Page_305" id="Page_305">[Pg 305]</a></span> Countries," by +Perry Elliott. (Department of Agriculture, 10 cents.)</p> + +<p>"Conditions in the Sugar Market January to October, 1917," a pamphlet +published by the American Sugar Refining Company, 117 Wall Street, New +York, gives an admirable survey of the present situation as seen by the +refiners.</p> + +<p>"Cuban Cane Sugar," by Robert Wiles, 1916 (Indianapolis: Bobbs-Merrill +Co., 75 cents), an attractive little book in simple language.</p> + +<p>"The World's Cane Sugar Industry, Past and Present," by H.C.P. Geering.</p> + +<p>"The Story of Sugar," by Prof. G.T. Surface of Yale (Appleton, 1910). A +very interesting and reliable book.</p> + +<p>The "Digestibility of Glucose" is discussed in <i>Journal of Industrial +and Engineering Chemistry</i>, August, 1917. "Utilization of Beet Molasses" +in <i>Metallurgical and Chemical Engineering</i>, April 5, 1917.</p> + + +<h3>CHAPTER X</h3> + +<p>"Maize," by Edward Alber (Bulletin of the Pan-American Union, January, +1915).</p> + +<p>"Glucose," by Geo. W. Rolfe <i>(Scientific American Supplement</i>, May 15 or +November 6, 1915, and in Boger's "Industrial Chemistry").</p> + +<p>On making ethyl alcohol from wood, see Bulletin No. 110, Special Agents' +Series, Department of Commerce (10 cents), and an article by F.W. +Kressmann in <i>Metallurgical and Chemical Engineering</i>, July 15, 1916. On +the manufacture and uses of industrial alcohol the Department of +Agriculture has issued for free distribution Farmer's Bulletin 269 and +424, and Department Bulletin 182.</p> + +<p>On the "Utilization of Corn Cobs," see <i>Journal of Industrial and +Engineering Chemistry</i>, Nov., 1918. For John Winthrop's experiment, see +the same <i>Journal</i>, Jan., 1919.<span class='pagenum'><a name="Page_306" id="Page_306">[Pg 306]</a></span></p> + + +<h3>CHAPTER XI</h3> + +<p>President Scherer's "Cotton as a World Power" (Stokes, 1916) is a +fascinating volume that combines the history, science and politics of +the plant and does not ignore the poetry and legend.</p> + +<p>In the Yearbook of the Department of Agriculture for 1916 will be found +an interesting article by H.S. Bailey on "Some American Vegetable Oils" +(sold separate for five cents), also "The Peanut: A Great American Food" +by same author in the Yearbook of 1917. "The Soy Bean Industry" is +discussed in the same volume. See also: Thompson's "Cottonseed Products +and Their Competitors in Northern Europe" (Part I, Cake and Meal; Part +II, Edible Oils. Department of Commerce, 10 cents each). "Production and +Conservation of Fats and Oils in the United States" (Bulletin No. 769, +1919, U.S. Dept. of Agriculture). "Cottonseed Meal for Feeding Cattle" +(U.S. Department of Agriculture, Farmer's Bulletin 655, free). +"Cottonseed Industry in Foreign Countries," by T.H. Norton, 1915 +(Department of Commerce, 10 cents). "Cottonseed Products" in <i>Journal of +the Society of Chemical Industry</i>, July 16, 1917, and Baskerville's +article in the same journal (1915, vol. 7, p. 277). Dunstan's "Oil Seeds +and Feeding Cakes," a volume on British problems since the war. Ellis's +"The Hydrogenation of Oils" (Van Nostrand, 1914). Copeland's "The +Coconut" (Macmillan). Barrett's "The Philippine Coconut Industry" +(Bulletin No. 25, Philippine Bureau of Agriculture). "Coconuts, the +Consols of the East" by Smith and Pope (London). "All About Coconuts" by +Belfort and Hoyer (London). Numerous articles on copra and other oils +appear in <i>U.S. Commerce Reports</i> and <i>Philippine Journal of Science</i>. +"The World Wide Search for Oils" in <i>The Americas</i> (National City Bank, +N.Y.). "Modern Margarine Technology" by W. Clayton in <i>Journal Society +of Chemical Industry</i>, Dec. 5, 1917; also see <i>Scientific</i><span class='pagenum'><a name="Page_307" id="Page_307">[Pg 307]</a></span> <i>American +Supplement</i>, Sept. 21, 1918. A court decision on the patent rights of +hydrogenation is given in <i>Journal of Industrial and Engineering +Chemistry</i> for December, 1917. The standard work on the whole subject is +Lewkowitsch's "Chemical Technology of Oils, Fats and Waxes" (3 vols., +Macmillan, 1915).</p> + + +<h3>CHAPTER XII</h3> + +<p>A full account of the development of the American Warfare Service has +been published in the <i>Journal of Industrial and Engineering Chemistry</i> +in the monthly issues from January to August, 1919, and an article on +the British service in the issue of April, 1918. See also Crowell's +Report on "America's Munitions," published by War Department. +<i>Scientific American</i>, March 29, 1919, contains several articles. A. +Russell Bond's "Inventions of the Great War" (Century) contains chapters +on poison gas and explosives.</p> + +<p>Lieutenant Colonel S.J.M. Auld, Chief Gas Officer of Sir Julian Byng's +army and a member of the British Military Mission to the United States, +has published a volume on "Gas and Flame in Modern Warfare" (George H. +Doran Co.).</p> + + +<h3>CHAPTER XIII</h3> + +<p>See chapter in Cressy's "Discoveries and Inventions of Twentieth +Century." "Oxy-Acetylene Welders," Bulletin No. 11, Federal Board of +Vocational Education, Washington, June, 1918, gives practical directions +for welding. <i>Reactions</i>, a quarterly published by Goldschmidt Thermit +Company, N.Y., reports latest achievements of aluminothermics. Provost +Smith's "Chemistry in America" (Appleton) tells of the experiments of +Robert Hare and other pioneers. "Applications of Electrolysis in +Chemical Industry" by A.F. Hall (Longmans). For recent work on +artificial diamonds see <i>Scientific American Supplement</i>, Dec. 8, 1917, +and August 24, 1918. On acetylene see "A Storehouse of Sleeping Energy" +by J.M. Morehead in <i>Scientific American</i>, January 27, 1917.<span class='pagenum'><a name="Page_308" id="Page_308">[Pg 308]</a></span></p> + + +<h3>CHAPTER XIV</h3> + +<p>Spring's "Non-Technical Talks on Iron and Steel" (Stokes) is a model of +popular science writing, clear, comprehensive and abundantly +illustrated. Tilden's "Chemical Discovery in the Twentieth Century" must +here again be referred to. The Encyclopedia Britannica is convenient for +reference on the various metals mentioned; see the article on "Lighting" +for the Welsbach burner. The annual "Mineral Resources of the United +States, Part I," contains articles on the newer metals by Frank W. Hess; +see "Tungsten" in the volume for 1914, also Bulletin No. 652, U.S. +Geological Survey, by same author. <i>Foote-Notes</i>, the house organ of the +Foote Mineral Company, Philadelphia, gives information on the rare +elements. Interesting advertising literature may be obtained from the +Titantium Alloy Manufacturing Company, Niagara Falls, N.Y.; Duriron +Castings Company, Dayton, O.; Buffalo Foundry and Machine Company, +Buffalo, N.Y., manufacturers of "Buflokast" acid-proof apparatus, and +similar concerns. The following additional references may be useful: +Stellite alloys in <i>Jour. Ind. & Eng. Chem.</i>, v. 9, p. 974; Rossi's work +on titantium in same journal, Feb., 1918; Welsbach mantles in <i>Journal +Franklin Institute</i>, v. 14, p. 401, 585; pure alloys in <i>Trans. Amer. +Electro-Chemical Society</i>, v. 32, p. 269; molybdenum in <i>Engineering</i>, +1917, or <i>Scientific American Supplement</i>, Oct. 20, 1917; acid-resisting +iron in <i>Sc. Amer. Sup.</i>, May 31, 1919; ferro-alloys in <i>Jour. Ind. & +Eng. Chem.</i>, v. 10, p. 831; influence of vanadium, etc., on iron, in +<i>Met. Chem. Eng.</i>, v. 15, p. 530; tungsten in <i>Engineering</i>, v. 104, p. +214.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_309" id="Page_309">[Pg 309]</a></span></p> +<h2><a name="INDEX" id="INDEX"></a>INDEX</h2> + +<p> +<span style="margin-left: 1em;">Abrasives, <a href='#Page_249'>249</a>-251</span><br /> +<span style="margin-left: 1em;">Acetanilid, <a href='#Page_87'>87</a></span><br /> +<span style="margin-left: 1em;">Acetone, <a href='#Page_125'>125</a>, <a href='#Page_154'>154</a>, <a href='#Page_243'>243</a>, <a href='#Page_245'>245</a></span><br /> +<span style="margin-left: 1em;">Acetylene, <a href='#Page_30'>30</a>, <a href='#Page_154'>154</a>, <a href='#Page_240'>240</a>-248, <a href='#Page_257'>257</a>, <a href='#Page_307'>307</a>, <a href='#Page_308'>308</a></span><br /> +<span style="margin-left: 1em;">Acheson, <a href='#Page_249'>249</a></span><br /> +<span style="margin-left: 1em;">Air, liquefied, <a href='#Page_33'>33</a></span><br /> +<span style="margin-left: 1em;">Alcohol, ethyl, <a href='#Page_101'>101</a>, <a href='#Page_102'>102</a>, <a href='#Page_127'>127</a>, <a href='#Page_174'>174</a>, <a href='#Page_190'>190</a>-194, <a href='#Page_242'>242</a>-244, <a href='#Page_305'>305</a></span><br /> +<span style="margin-left: 2em;">methyl, <a href='#Page_101'>101</a>, <a href='#Page_102'>102</a>, <a href='#Page_127'>127</a>, <a href='#Page_191'>191</a></span><br /> +<span style="margin-left: 1em;">Aluminum, <a href='#Page_31'>31</a>, <a href='#Page_246'>246</a>-248, <a href='#Page_255'>255</a>, <a href='#Page_272'>272</a>, <a href='#Page_284'>284</a></span><br /> +<span style="margin-left: 1em;">Ammonia, <a href='#Page_27'>27</a>, <a href='#Page_29'>29</a>, <a href='#Page_31'>31</a>, <a href='#Page_33'>33</a>, <a href='#Page_56'>56</a>, <a href='#Page_64'>64</a>, <a href='#Page_250'>250</a></span><br /> +<span style="margin-left: 1em;">American dye industry, <a href='#Page_82'>82</a></span><br /> +<span style="margin-left: 1em;">Aniline dyes, <a href='#Page_60'>60</a>-92</span><br /> +<span style="margin-left: 1em;">Antiseptics, <a href='#Page_86'>86</a>, <a href='#Page_87'>87</a></span><br /> +<span style="margin-left: 1em;">Argon, <a href='#Page_16'>16</a></span><br /> +<span style="margin-left: 1em;">Art and nature, <a href='#Page_8'>8</a>, <a href='#Page_9'>9</a>, <a href='#Page_170'>170</a>, <a href='#Page_173'>173</a></span><br /> +<span style="margin-left: 1em;">Artificial silk, <a href='#Page_116'>116</a>, <a href='#Page_118'>118</a>, <a href='#Page_119'>119</a></span><br /> +<span style="margin-left: 1em;">Aspirin, <a href='#Page_84'>84</a></span><br /> +<span style="margin-left: 1em;">Atomic theory, <a href='#Page_293'>293</a>-296, <a href='#Page_299'>299</a></span><br /> +<span style="margin-left: 1em;">Aylesworth, <a href='#Page_140'>140</a></span><br /> +<br /> +<span style="margin-left: 1em;">Baekeland, <a href='#Page_137'>137</a></span><br /> +<span style="margin-left: 1em;">Baeyer, Adolf von, <a href='#Page_77'>77</a></span><br /> +<span style="margin-left: 1em;">Bakelite, <a href='#Page_138'>138</a>, <a href='#Page_303'>303</a></span><br /> +<span style="margin-left: 1em;">Balata, <a href='#Page_159'>159</a></span><br /> +<span style="margin-left: 1em;">Bauxite, <a href='#Page_31'>31</a></span><br /> +<span style="margin-left: 1em;">Beet sugar, <a href='#Page_165'>165</a>, <a href='#Page_169'>169</a>, <a href='#Page_305'>305</a></span><br /> +<span style="margin-left: 1em;">Benzene formula, <a href='#Page_67'>67</a>, <a href='#Page_301'>301</a>, <a href='#Page_101'>101</a></span><br /> +<span style="margin-left: 1em;">Berkeley, <a href='#Page_61'>61</a></span><br /> +<span style="margin-left: 1em;">Berthelot, <a href='#Page_7'>7</a>, <a href='#Page_94'>94</a></span><br /> +<span style="margin-left: 1em;">Birkeland-Eyde process, <a href='#Page_26'>26</a></span><br /> +<span style="margin-left: 1em;">Bucher process, <a href='#Page_32'>32</a></span><br /> +<span style="margin-left: 1em;">Butter, <a href='#Page_201'>201</a>, <a href='#Page_208'>208</a></span><br /> +<br /> +<span style="margin-left: 1em;">Calcium, <a href='#Page_246'>246</a>, <a href='#Page_253'>253</a></span><br /> +<span style="margin-left: 1em;">Calcium carbide, <a href='#Page_30'>30</a>, <a href='#Page_239'>239</a></span><br /> +<span style="margin-left: 1em;">Camphor, <a href='#Page_100'>100</a>, <a href='#Page_131'>131</a></span><br /> +<span style="margin-left: 1em;">Cane sugar, <a href='#Page_164'>164</a>, <a href='#Page_167'>167</a>, <a href='#Page_177'>177</a>, <a href='#Page_180'>180</a>, <a href='#Page_305'>305</a></span><br /> +<span style="margin-left: 1em;">Carbolic acid, <a href='#Page_18'>18</a>, <a href='#Page_64'>64</a>, <a href='#Page_84'>84</a>, <a href='#Page_101'>101</a>, <a href='#Page_102'>102</a>, <a href='#Page_137'>137</a></span><br /> +<span style="margin-left: 1em;">Carborundum, <a href='#Page_249'>249</a>-251</span><br /> +<span style="margin-left: 1em;">Caro and Frank process, <a href='#Page_30'>30</a></span><br /> +<span style="margin-left: 1em;">Casein, <a href='#Page_142'>142</a></span><br /> +<span style="margin-left: 1em;">Castner, <a href='#Page_246'>246</a></span><br /> +<span style="margin-left: 1em;">Catalyst, <a href='#Page_28'>28</a>, <a href='#Page_204'>204</a></span><br /> +<span style="margin-left: 1em;">Celluloid, <a href='#Page_128'>128</a>-135, <a href='#Page_302'>302</a></span><br /> +<span style="margin-left: 1em;">Cellulose, <a href='#Page_110'>110</a>-127, <a href='#Page_129'>129</a>, <a href='#Page_137'>137</a>, <a href='#Page_302'>302</a></span><br /> +<span style="margin-left: 1em;">Cellulose acetate, <a href='#Page_118'>118</a>, <a href='#Page_120'>120</a>, <a href='#Page_302'>302</a></span><br /> +<span style="margin-left: 1em;">Cerium, <a href='#Page_288'>288</a>-290</span><br /> +<span style="margin-left: 1em;">Chemical warfare, <a href='#Page_218'>218</a>-235, <a href='#Page_307'>307</a></span><br /> +<span style="margin-left: 1em;">Chlorin, <a href='#Page_224'>224</a>, <a href='#Page_226'>226</a>, <a href='#Page_250'>250</a></span><br /> +<span style="margin-left: 1em;">Chlorophyll, <a href='#Page_267'>267</a></span><br /> +<span style="margin-left: 1em;">Chlorpicrin, <a href='#Page_224'>224</a>, <a href='#Page_226'>226</a></span><br /> +<span style="margin-left: 1em;">Chromicum, <a href='#Page_278'>278</a>, <a href='#Page_280'>280</a></span><br /> +<span style="margin-left: 1em;">Coal, distillation of, <a href='#Page_60'>60</a>, <a href='#Page_64'>64</a>, <a href='#Page_70'>70</a>, <a href='#Page_84'>84</a>, <a href='#Page_301'>301</a></span><br /> +<span style="margin-left: 1em;">Coal tar colors, <a href='#Page_60'>60</a>-92</span><br /> +<span style="margin-left: 1em;">Cochineal, <a href='#Page_79'>79</a></span><br /> +<span style="margin-left: 1em;">Coconut oil, <a href='#Page_203'>203</a>, <a href='#Page_211'>211</a>-215, <a href='#Page_306'>306</a></span><br /> +<span style="margin-left: 1em;">Collodion, <a href='#Page_117'>117</a>, <a href='#Page_123'>123</a>, <a href='#Page_130'>130</a></span><br /> +<span style="margin-left: 1em;">Cologne, eau de, <a href='#Page_107'>107</a></span><br /> +<span style="margin-left: 1em;">Copra, <a href='#Page_203'>203</a>, <a href='#Page_211'>211</a>-215, <a href='#Page_306'>306</a></span><br /> +<span style="margin-left: 1em;">Corn oil, <a href='#Page_183'>183</a>, <a href='#Page_305'>305</a></span><br /> +<span style="margin-left: 1em;">Cotton, <a href='#Page_112'>112</a>, <a href='#Page_120'>120</a>, <a href='#Page_129'>129</a>, <a href='#Page_197'>197</a></span><br /> +<span style="margin-left: 1em;">Cocain, <a href='#Page_88'>88</a></span><br /> +<span style="margin-left: 1em;">Condensite, <a href='#Page_141'>141</a></span><br /> +<span style="margin-left: 1em;">Cordite, <a href='#Page_18'>18</a>, <a href='#Page_19'>19</a></span><br /> +<span style="margin-left: 1em;">Corn products, <a href='#Page_181'>181</a>-195, <a href='#Page_305'>305</a></span><br /> +<span style="margin-left: 1em;">Coslett process, <a href='#Page_273'>273</a></span><br /> +<span style="margin-left: 1em;">Cottonseed oil, <a href='#Page_201'>201</a></span><br /> +<span style="margin-left: 1em;">Cowles, <a href='#Page_248'>248</a></span><br /> +<span style="margin-left: 1em;">Creative chemistry, <a href='#Page_7'>7</a></span><br /> +<span style="margin-left: 1em;">Crookes, Sir William, <a href='#Page_292'>292</a>, <a href='#Page_299'>299</a></span><br /> +<span style="margin-left: 1em;">Curie, Madame, <a href='#Page_292'>292</a></span><br /> +<span style="margin-left: 1em;">Cyanamid, <a href='#Page_30'>30</a>, <a href='#Page_35'>35</a>, <a href='#Page_299'>299</a></span><br /> +<span style="margin-left: 1em;">Cyanides, <a href='#Page_32'>32</a></span><br /> +<br /> +<span style="margin-left: 1em;">Diamond, <a href='#Page_259'>259</a>-261, <a href='#Page_308'>308</a></span><br /> +<span style="margin-left: 1em;">Doyle, Sir Arthur Conan, <a href='#Page_221'>221</a></span><br /> +<span style="margin-left: 1em;">Drugs, synthetic, <a href='#Page_6'>6</a>, <a href='#Page_84'>84</a>, <a href='#Page_301'>301</a></span><br /> +<span style="margin-left: 1em;">Duisberg, <a href='#Page_151'>151</a></span><br /> +<span style="margin-left: 1em;">Dyestuffs, <a href='#Page_60'>60</a>-92</span><br /> +<br /> +<span style="margin-left: 1em;">Edison, <a href='#Page_84'>84</a>, <a href='#Page_141'>141</a></span><br /> +<span style="margin-left: 1em;">Ehrlich, <a href='#Page_86'>86</a>, <a href='#Page_87'>87</a></span><br /> +<span style="margin-left: 1em;">Electric furnace, <a href='#Page_236'>236</a>-262, <a href='#Page_307'>307</a></span><br /> +<br /> +<span style="margin-left: 1em;">Fats, <a href='#Page_196'>196</a>-217, <a href='#Page_306'>306</a></span><br /><span class='pagenum'><a name="Page_310" id="Page_310">[Pg310]</a></span> +<span style="margin-left: 1em;">Fertilizers, <a href='#Page_37'>37</a>, <a href='#Page_41'>41</a>, <a href='#Page_43'>43</a>, <a href='#Page_46'>46</a>, <a href='#Page_300'>300</a></span><br /> +<span style="margin-left: 1em;">Flavors, synthetic, <a href='#Page_93'>93</a>-109</span><br /> +<span style="margin-left: 1em;">Food, synthetic, <a href='#Page_94'>94</a></span><br /> +<span style="margin-left: 1em;">Formaldehyde, <a href='#Page_136'>136</a>, <a href='#Page_142'>142</a></span><br /> +<span style="margin-left: 1em;">Fruit flavors, synthetic, <a href='#Page_99'>99</a>, <a href='#Page_101'>101</a></span><br /> +<br /> +<span style="margin-left: 1em;">Galalith, <a href='#Page_142'>142</a></span><br /> +<span style="margin-left: 1em;">Gas masks, <a href='#Page_223'>223</a>, <a href='#Page_226'>226</a>, <a href='#Page_230'>230</a>, <a href='#Page_231'>231</a></span><br /> +<span style="margin-left: 1em;">Gerhardt, <a href='#Page_6'>6</a>, <a href='#Page_7'>7</a></span><br /> +<span style="margin-left: 1em;">Glucose, <a href='#Page_137'>137</a>, <a href='#Page_184'>184</a>-189, <a href='#Page_194'>194</a>, <a href='#Page_305'>305</a></span><br /> +<span style="margin-left: 1em;">Glycerin, <a href='#Page_194'>194</a>, <a href='#Page_203'>203</a></span><br /> +<span style="margin-left: 1em;">Goldschmidt, <a href='#Page_256'>256</a></span><br /> +<span style="margin-left: 1em;">Goodyear, <a href='#Page_161'>161</a></span><br /> +<span style="margin-left: 1em;">Graphite, <a href='#Page_258'>258</a></span><br /> +<span style="margin-left: 1em;">Guayule, <a href='#Page_159'>159</a>, <a href='#Page_304'>304</a></span><br /> +<span style="margin-left: 1em;">Guncotton, <a href='#Page_17'>17</a>, <a href='#Page_117'>117</a>, <a href='#Page_125'>125</a>, <a href='#Page_130'>130</a></span><br /> +<span style="margin-left: 1em;">Gunpowder, <a href='#Page_14'>14</a>, <a href='#Page_15'>15</a>, <a href='#Page_22'>22</a>, <a href='#Page_234'>234</a></span><br /> +<span style="margin-left: 1em;">Gutta percha, <a href='#Page_159'>159</a></span><br /> +<br /> +<span style="margin-left: 1em;">Haber process, <a href='#Page_27'>27</a>, <a href='#Page_28'>28</a></span><br /> +<span style="margin-left: 1em;">Hall, C.H., <a href='#Page_247'>247</a></span><br /> +<span style="margin-left: 1em;">Hare, Robert, <a href='#Page_237'>237</a>, <a href='#Page_245'>245</a>, <a href='#Page_307'>307</a></span><br /> +<span style="margin-left: 1em;">Harries, <a href='#Page_149'>149</a></span><br /> +<span style="margin-left: 1em;">Helium, <a href='#Page_236'>236</a></span><br /> +<span style="margin-left: 1em;">Hesse, <a href='#Page_70'>70</a>, <a href='#Page_72'>72</a>, <a href='#Page_90'>90</a></span><br /> +<span style="margin-left: 1em;">Hofmann, <a href='#Page_72'>72</a>, <a href='#Page_80'>80</a></span><br /> +<span style="margin-left: 1em;">Huxley, <a href='#Page_10'>10</a></span><br /> +<span style="margin-left: 1em;">Hyatt, <a href='#Page_128'>128</a>, <a href='#Page_129'>129</a>, <a href='#Page_303'>303</a></span><br /> +<span style="margin-left: 1em;">Hydrogen, <a href='#Page_253'>253</a>-255</span><br /> +<span style="margin-left: 1em;">Hydrogenation of oils, <a href='#Page_202'>202</a>-205, <a href='#Page_306'>306</a></span><br /> +<br /> +<span style="margin-left: 1em;">Indigo, <a href='#Page_76'>76</a>, <a href='#Page_79'>79</a></span><br /> +<span style="margin-left: 1em;">Iron, <a href='#Page_236'>236</a>, <a href='#Page_253'>253</a>, <a href='#Page_262'>262</a>-270, <a href='#Page_308'>308</a></span><br /> +<span style="margin-left: 1em;">Isoprene, <a href='#Page_136'>136</a>, <a href='#Page_146'>146</a>, <a href='#Page_149'>149</a>, <a href='#Page_150'>150</a>, <a href='#Page_154'>154</a></span><br /> +<br /> +<span style="margin-left: 1em;">Kelp products, <a href='#Page_53'>53</a>, <a href='#Page_142'>142</a></span><br /> +<span style="margin-left: 1em;">Kekulé's dream, <a href='#Page_66'>66</a>, <a href='#Page_301'>301</a></span><br /> +<br /> +<span style="margin-left: 1em;">Lard substitutes, <a href='#Page_209'>209</a></span><br /> +<span style="margin-left: 1em;">Lavoisier, <a href='#Page_6'>6</a></span><br /> +<span style="margin-left: 1em;">Leather substitutes, <a href='#Page_124'>124</a></span><br /> +<span style="margin-left: 1em;">Leucite, <a href='#Page_53'>53</a></span><br /> +<span style="margin-left: 1em;">Liebig, <a href='#Page_38'>38</a></span><br /> +<span style="margin-left: 1em;">Linseed oil, <a href='#Page_202'>202</a>, <a href='#Page_205'>205</a>, <a href='#Page_270'>270</a></span><br /> +<br /> +<span style="margin-left: 1em;">Magnesium, <a href='#Page_283'>283</a></span><br /> +<span style="margin-left: 1em;">Maize products, <a href='#Page_181'>181</a>-196, <a href='#Page_305'>305</a></span><br /> +<span style="margin-left: 1em;">Manganese, <a href='#Page_278'>278</a></span><br /> +<span style="margin-left: 1em;">Margarin, <a href='#Page_207'>207</a>-212, <a href='#Page_307'>307</a></span><br /> +<span style="margin-left: 1em;">Mauve, discovery of, <a href='#Page_74'>74</a></span><br /> +<span style="margin-left: 1em;">Mendeléef, <a href='#Page_285'>285</a>, <a href='#Page_291'>291</a></span><br /> +<span style="margin-left: 1em;">Mercerized cotton, <a href='#Page_115'>115</a></span><br /> +<span style="margin-left: 1em;">Moissan, <a href='#Page_259'>259</a></span><br /> +<span style="margin-left: 1em;">Molybdenum, <a href='#Page_283'>283</a>, <a href='#Page_308'>308</a></span><br /> +<span style="margin-left: 1em;">Munition manufacture in U.S., <a href='#Page_33'>33</a>, <a href='#Page_224'>224</a>, <a href='#Page_299'>299</a>, <a href='#Page_307'>307</a></span><br /> +<span style="margin-left: 1em;">Mushet, <a href='#Page_279'>279</a></span><br /> +<span style="margin-left: 1em;">Musk, synthetic, <a href='#Page_96'>96</a>, <a href='#Page_97'>97</a>, <a href='#Page_106'>106</a></span><br /> +<span style="margin-left: 1em;">Mustard gas, <a href='#Page_224'>224</a>, <a href='#Page_227'>227</a>-229</span><br /> +<br /> +<span style="margin-left: 1em;">Naphthalene, <a href='#Page_4'>4</a>, <a href='#Page_142'>142</a>, <a href='#Page_154'>154</a></span><br /> +<span style="margin-left: 1em;">Nature and art, <a href='#Page_8'>8</a>-13, <a href='#Page_118'>118</a>, <a href='#Page_122'>122</a>, <a href='#Page_133'>133</a></span><br /> +<span style="margin-left: 1em;">Nitrates, Chilean, <a href='#Page_22'>22</a>, <a href='#Page_24'>24</a>, <a href='#Page_30'>30</a>, <a href='#Page_36'>36</a></span><br /> +<span style="margin-left: 1em;">Nitric acid derivatives, <a href='#Page_20'>20</a></span><br /> +<span style="margin-left: 1em;">Nitrocellulose, <a href='#Page_17'>17</a>, <a href='#Page_117'>117</a></span><br /> +<span style="margin-left: 1em;">Nitrogen, in explosives, <a href='#Page_14'>14</a>, <a href='#Page_16'>16</a>, <a href='#Page_117'>117</a>, <a href='#Page_299'>299</a></span><br /> +<span style="margin-left: 2em;">fixation, <a href='#Page_24'>24</a>, <a href='#Page_25'>25</a>, <a href='#Page_29'>29</a>, <a href='#Page_299'>299</a></span><br /> +<span style="margin-left: 1em;">Nitro-glycerin, <a href='#Page_18'>18</a>, <a href='#Page_117'>117</a>, <a href='#Page_214'>214</a></span><br /> +<span style="margin-left: 1em;">Nobel, <a href='#Page_18'>18</a>, <a href='#Page_117'>117</a></span><br /> +<br /> +<span style="margin-left: 1em;">Oils, <a href='#Page_196'>196</a>-217, <a href='#Page_306'>306</a></span><br /> +<span style="margin-left: 1em;">Oleomargarin, <a href='#Page_207'>207</a>-212, <a href='#Page_307'>307</a></span><br /> +<span style="margin-left: 1em;">Orange blossoms, <a href='#Page_99'>99</a>, <a href='#Page_100'>100</a></span><br /> +<span style="margin-left: 1em;">Osmium, <a href='#Page_28'>28</a></span><br /> +<span style="margin-left: 1em;">Ostwald, <a href='#Page_29'>29</a>, <a href='#Page_55'>55</a></span><br /> +<span style="margin-left: 1em;">Oxy-hydrogen blowpipe, <a href='#Page_246'>246</a></span><br /> +<br /> +<span style="margin-left: 1em;">Paper, <a href='#Page_111'>111</a>, <a href='#Page_132'>132</a></span><br /> +<span style="margin-left: 1em;">Parker process, <a href='#Page_273'>273</a></span><br /> +<span style="margin-left: 1em;">Peanut oil, <a href='#Page_206'>206</a>, <a href='#Page_211'>211</a>, <a href='#Page_214'>214</a>, <a href='#Page_306'>306</a></span><br /> +<span style="margin-left: 1em;">Perfumery, Art of, <a href='#Page_103'>103</a>-108</span><br /> +<span style="margin-left: 1em;">Perfumes, synthetic, <a href='#Page_93'>93</a>-109, <a href='#Page_302'>302</a></span><br /> +<span style="margin-left: 1em;">Perkin, W.H., <a href='#Page_148'>148</a></span><br /> +<span style="margin-left: 1em;">Perkin, Sir William, <a href='#Page_72'>72</a>, <a href='#Page_80'>80</a>, <a href='#Page_102'>102</a></span><br /> +<span style="margin-left: 1em;">Pharmaceutical chemistry, <a href='#Page_6'>6</a>, <a href='#Page_85'>85</a>-88</span><br /> +<span style="margin-left: 1em;">Phenol, <a href='#Page_18'>18</a>, <a href='#Page_64'>64</a>, <a href='#Page_84'>84</a>, <a href='#Page_101'>101</a>, <a href='#Page_102'>102</a>, <a href='#Page_137'>137</a></span><br /> +<span style="margin-left: 1em;">Phonograph records, <a href='#Page_84'>84</a>, <a href='#Page_141'>141</a></span><br /> +<span style="margin-left: 1em;">Phosphates, <a href='#Page_56'>56</a>-59</span><br /> +<span style="margin-left: 1em;">Phosgene, <a href='#Page_224'>224</a>, <a href='#Page_225'>225</a></span><br /> +<span style="margin-left: 1em;">Photographic developers, <a href='#Page_88'>88</a></span><br /> +<span style="margin-left: 1em;">Picric acid, <a href='#Page_18'>18</a>, <a href='#Page_84'>84</a>, <a href='#Page_85'>85</a>, <a href='#Page_226'>226</a></span><br /> +<span style="margin-left: 1em;">Platinum, <a href='#Page_28'>28</a>, <a href='#Page_278'>278</a>, <a href='#Page_280'>280</a>, <a href='#Page_284'>284</a>, <a href='#Page_286'>286</a></span><br /> +<span style="margin-left: 1em;">Plastics, synthetic, <a href='#Page_128'>128</a>-143</span><br /> +<span style="margin-left: 1em;">Pneumatic tires, <a href='#Page_162'>162</a></span><br /> +<span style="margin-left: 1em;">Poisonous gases in warfare, <a href='#Page_218'>218</a>-235, <a href='#Page_307'>307</a></span><br /> +<span style="margin-left: 1em;">Potash, <a href='#Page_37'>37</a>, <a href='#Page_45'>45</a>-56, <a href='#Page_300'>300</a></span><br /> +<span style="margin-left: 1em;">Priestley, <a href='#Page_150'>150</a>, <a href='#Page_160'>160</a></span><br /> +<span style="margin-left: 1em;">Purple, royal, <a href='#Page_75'>75</a>, <a href='#Page_79'>79</a></span><br /> +<span style="margin-left: 1em;">Pyralin, <a href='#Page_132'>132</a>, <a href='#Page_133'>133</a></span><br /><span class='pagenum'><a name="Page_311" id="Page_311">[Pg 311]</a></span> +<span style="margin-left: 1em;">Pyrophoric alloys, <a href='#Page_290'>290</a></span><br /> +<span style="margin-left: 1em;">Pyroxylin, <a href='#Page_17'>17</a>, <a href='#Page_127'>127</a>, <a href='#Page_125'>125</a>, <a href='#Page_130'>130</a></span><br /> +<br /> +<span style="margin-left: 1em;">Radium, <a href='#Page_291'>291</a>, <a href='#Page_295'>295</a></span><br /> +<span style="margin-left: 1em;">Rare earths, <a href='#Page_286'>286</a>-288, <a href='#Page_308'>308</a></span><br /> +<span style="margin-left: 1em;">Redmanol, <a href='#Page_140'>140</a></span><br /> +<span style="margin-left: 1em;">Remsen, Ira, <a href='#Page_178'>178</a></span><br /> +<span style="margin-left: 1em;">Refractories, <a href='#Page_251'>251</a>-252</span><br /> +<span style="margin-left: 1em;">Resins, synthetic, <a href='#Page_135'>135</a>-143</span><br /> +<span style="margin-left: 1em;">Rose perfume, <a href='#Page_93'>93</a>, <a href='#Page_96'>96</a>, <a href='#Page_97'>97</a>, <a href='#Page_99'>99</a>, <a href='#Page_105'>105</a></span><br /> +<span style="margin-left: 1em;">Rubber, natural, <a href='#Page_155'>155</a>-161, <a href='#Page_304'>304</a></span><br /> +<span style="margin-left: 2em;">synthetic, <a href='#Page_136'>136</a>, <a href='#Page_145'>145</a>-163, <a href='#Page_304'>304</a></span><br /> +<span style="margin-left: 1em;">Rumford, Count, <a href='#Page_160'>160</a></span><br /> +<span style="margin-left: 1em;">Rust, protection from, <a href='#Page_262'>262</a>-275</span><br /> +<br /> +<span style="margin-left: 1em;">Saccharin, <a href='#Page_178'>178</a>, <a href='#Page_179'>179</a></span><br /> +<span style="margin-left: 1em;">Salicylic acid, <a href='#Page_88'>88</a>, <a href='#Page_101'>101</a></span><br /> +<span style="margin-left: 1em;">Saltpeter, Chilean, <a href='#Page_22'>22</a>, <a href='#Page_30'>30</a>, <a href='#Page_36'>36</a>, <a href='#Page_42'>42</a></span><br /> +<span style="margin-left: 1em;">Schoop process, <a href='#Page_272'>272</a></span><br /> +<span style="margin-left: 1em;">Serpek process, <a href='#Page_31'>31</a></span><br /> +<span style="margin-left: 1em;">Silicon, <a href='#Page_249'>249</a>, <a href='#Page_253'>253</a></span><br /> +<span style="margin-left: 1em;">Smell, sense of, <a href='#Page_97'>97</a>, <a href='#Page_98'>98</a>, <a href='#Page_103'>103</a>, <a href='#Page_109'>109</a></span><br /> +<span style="margin-left: 1em;">Smith, Provost, <a href='#Page_237'>237</a>, <a href='#Page_245'>245</a>, <a href='#Page_307'>307</a></span><br /> +<span style="margin-left: 1em;">Smokeless powder, <a href='#Page_15'>15</a></span><br /> +<span style="margin-left: 1em;">Sodium, <a href='#Page_148'>148</a>, <a href='#Page_238'>238</a>, <a href='#Page_247'>247</a></span><br /> +<span style="margin-left: 1em;">Soil chemistry, <a href='#Page_38'>38</a>, <a href='#Page_39'>39</a></span><br /> +<span style="margin-left: 1em;">Soy bean, <a href='#Page_142'>142</a>, <a href='#Page_211'>211</a>, <a href='#Page_217'>217</a>, <a href='#Page_306'>306</a></span><br /> +<span style="margin-left: 1em;">Starch, <a href='#Page_137'>137</a>, <a href='#Page_184'>184</a>, <a href='#Page_189'>189</a>, <a href='#Page_190'>190</a></span><br /> +<span style="margin-left: 1em;">Stassfort salts, <a href='#Page_47'>47</a>, <a href='#Page_49'>49</a>, <a href='#Page_55'>55</a></span><br /> +<span style="margin-left: 1em;">Stellites, <a href='#Page_280'>280</a>, <a href='#Page_308'>308</a></span><br /> +<span style="margin-left: 1em;">Sugar, <a href='#Page_164'>164</a>-180, <a href='#Page_304'>304</a></span><br /> +<span style="margin-left: 1em;">Sulfuric acid, <a href='#Page_57'>57</a></span><br /> +<br /> +<span style="margin-left: 1em;">Tantalum, <a href='#Page_282'>282</a></span><br /> +<span style="margin-left: 1em;">Terpenes, <a href='#Page_100'>100</a>, <a href='#Page_154'>154</a></span><br /> +<span style="margin-left: 1em;">Textile industry, <a href='#Page_5'>5</a>, <a href='#Page_112'>112</a>, <a href='#Page_121'>121</a>, <a href='#Page_300'>300</a></span><br /> +<span style="margin-left: 1em;">Thermit, <a href='#Page_256'>256</a></span><br /> +<span style="margin-left: 1em;">Thermodynamics, Second law of, <a href='#Page_145'>145</a></span><br /> +<span style="margin-left: 1em;">Three periods of progress, <a href='#Page_3'>3</a></span><br /> +<span style="margin-left: 1em;">Tin plating, <a href='#Page_271'>271</a></span><br /> +<span style="margin-left: 1em;">Tilden, <a href='#Page_146'>146</a>, <a href='#Page_298'>298</a></span><br /> +<span style="margin-left: 1em;">Titanium, <a href='#Page_278'>278</a>, <a href='#Page_308'>308</a></span><br /> +<span style="margin-left: 1em;">TNT, <a href='#Page_19'>19</a>, <a href='#Page_21'>21</a>, <a href='#Page_84'>84</a>, <a href='#Page_299'>299</a></span><br /> +<span style="margin-left: 1em;">Trinitrotoluol, <a href='#Page_19'>19</a>, <a href='#Page_21'>21</a>, <a href='#Page_84'>84</a>, <a href='#Page_299'>299</a></span><br /> +<span style="margin-left: 1em;">Tropics, value of, <a href='#Page_96'>96</a>, <a href='#Page_156'>156</a>, <a href='#Page_165'>165</a>, <a href='#Page_196'>196</a>, <a href='#Page_206'>206</a>, <a href='#Page_213'>213</a>, <a href='#Page_216'>216</a></span><br /> +<span style="margin-left: 1em;">Tungsten, <a href='#Page_257'>257</a>, <a href='#Page_277'>277</a>, <a href='#Page_281'>281</a>, <a href='#Page_308'>308</a></span><br /> +<br /> +<span style="margin-left: 1em;">Uranium, <a href='#Page_28'>28</a></span><br /> +<br /> +<span style="margin-left: 1em;">Vanadium, <a href='#Page_277'>277</a>, <a href='#Page_280'>280</a>, <a href='#Page_308'>308</a></span><br /> +<span style="margin-left: 1em;">Vanillin, <a href='#Page_103'>103</a></span><br /> +<span style="margin-left: 1em;">Violet perfume, <a href='#Page_100'>100</a></span><br /> +<span style="margin-left: 1em;">Viscose, <a href='#Page_116'>116</a></span><br /> +<span style="margin-left: 1em;">Vitamines, <a href='#Page_211'>211</a></span><br /> +<span style="margin-left: 1em;">Vulcanization, <a href='#Page_161'>161</a></span><br /> +<br /> +<span style="margin-left: 1em;">Welding, <a href='#Page_256'>256</a></span><br /> +<span style="margin-left: 1em;">Welsbach burner, <a href='#Page_287'>287</a>-289, <a href='#Page_308'>308</a></span><br /> +<span style="margin-left: 1em;">Wheat problem, <a href='#Page_43'>43</a>, <a href='#Page_299'>299</a></span><br /> +<span style="margin-left: 1em;">Wood, distillation of, <a href='#Page_126'>126</a>, <a href='#Page_127'>127</a></span><br /> +<span style="margin-left: 1em;">Wood pulp, <a href='#Page_112'>112</a>, <a href='#Page_120'>120</a>, <a href='#Page_303'>303</a></span><br /> +<br /> +<span style="margin-left: 1em;">Ypres, Use of gases at, <a href='#Page_221'>221</a></span><br /> +<br /> +<span style="margin-left: 1em;">Zinc plating, <a href='#Page_271'>271</a></span><br /> +</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_312" id="Page_312">[Pg 312]</a></span></p> +<h2><a name="Once_a_Slosson_Reader" id="Once_a_Slosson_Reader"></a><span class="u"><i>Once a Slosson Reader</i></span></h2> + +<h2><span class="u"><i>Always a Slosson Fan</i></span></h2> + +<h4><span class="u">JUST PUBLISHED</span></h4> + +<h2>CHATS ON SCIENCE</h2> + +<h4>By E.E. SLOSSON</h4> + +<h5>Author of "Creative Chemistry," etc.</h5> + + +<p>Dr. Slosson is nothing short of a prodigy. He is a triple-starred +scientist man who can bring down the highest flying scientific fact and +tame it so that any of us can live with it and sometimes even love it. +He can make a fairy tale out of coal-tar dyes and a laboratory into a +joyful playhouse while it continues functioning gloriously as a +laboratory. But to readers of "Creative Chemistry" it is wasting time to +talk about Dr. Slosson's style.</p> + +<p>"Chats On Science," which has just been published, is made up of +eighty-five brief chapters or sections or periods, each complete in +itself, dealing with a gorgeous variety of subjects. They go from +Popover Stars to Soda Water, from How Old Is Disease to Einstein in +Words of One Syllable. The reader can begin anywhere, but when he begins +he will ultimately read the entire series. It is good science and good +reading. It contains some of the best writing Dr. Slosson has ever done.</p> + +<p>The Boston Transcript says: "These 'Chats' are even more fascinating, +were that possible, than 'Creative Chemistry.' They are more marvelous +than the most marvelous of fairy tales ... Even an adequate review could +give little idea of the treasures of modern scientific knowledge 'Chats +on Science' contains ... Dr. Slosson has, besides rare scientific +knowledge, that gift of the gods—imagination."</p> + +<hr style='width: 45%;' /> + +<p>("Chats on Science" by E.E. Slosson is published by The Century Company, +353 Fourth Avenue, New York City. It is sold for $2.00 at all +bookstores, or it may be ordered from the publisher.)</p> + +<hr style='width: 65%;' /> +<h3>FOOTNOTES:</h3> + +<div class="footnote"><p><a name="Footnote_1_1" id="Footnote_1_1"></a><a href="#FNanchor_1_1"><span class="label">[1]</span></a> I am quoting mostly Unstead's figures from the +<i>Geographical Journal</i> of 1913. See also Dickson's "The Distribution of +Mankind," in Smithsonian Report, 1913.</p></div> + +<div class="footnote"><p><a name="Footnote_2_2" id="Footnote_2_2"></a><a href="#FNanchor_2_2"><span class="label">[2]</span></a> United States Abstract of Census of Manufactures, 1914, p. +34.</p></div> + +<div class="footnote"><p><a name="Footnote_3_3" id="Footnote_3_3"></a><a href="#FNanchor_3_3"><span class="label">[3]</span></a> United States Department of Agriculture, Bulletin No. 505.</p></div> +<p> </p> +<p> </p> +<p> </p> + +<table><tr><td> +Transcriber's notes:<br /> +<br /> +Footnotes moved to end of book.<br /> +<br /> +The book starts using the word "CHAPTER" only after its chapter +number XI. I have left it the same in this text. +</td></tr></table> +<p> </p> +<p> </p> +<hr class="full" /> +<p>***END OF THE PROJECT GUTENBERG EBOOK CREATIVE CHEMISTRY***</p> +<p>******* This file should be named 17149-h.txt or 17149-h.zip *******</p> +<p>This and all associated files of various formats will be found in:<br /> +<a href="https://www.gutenberg.org/dirs/1/7/1/4/17149">https://www.gutenberg.org/1/7/1/4/17149</a></p> +<p>Updated editions will replace the previous one--the old editions +will be renamed.</p> + +<p>Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. Special rules, +set forth in the General Terms of Use part of this license, apply to +copying and distributing Project Gutenberg-tm electronic works to +protect the PROJECT GUTENBERG-tm concept and trademark. 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Slosson + + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + + + + +Title: Creative Chemistry + Descriptive of Recent Achievements in the Chemical Industries + + +Author: Edwin E. Slosson + + + +Release Date: November 24, 2005 [eBook #17149] + +Language: English + +Character set encoding: ISO-646-US (US-ASCII) + + +***START OF THE PROJECT GUTENBERG EBOOK CREATIVE CHEMISTRY*** + + +E-text prepared by Kevin Handy, John Hagerson, Josephine Paolucci, and the +Project Gutenberg Online Distributed Proofreading Team +(https://www.pgdp.net/) + + + +Note: Project Gutenberg also has an HTML version of this + file which includes the original illustrations. + See 17149-h.htm or 17149-h.zip: + (https://www.gutenberg.org/dirs/1/7/1/4/17149/17149-h/17149-h.htm) + or + (https://www.gutenberg.org/dirs/1/7/1/4/17149/17149-h.zip) + + +Transcriber's notes: + + Underscores before and after words denote italics. + + Underscore and {} denote subscripts. + + Footnotes moved to end of book. + + The book starts using the word "CHAPTER" only after its chapter + number XI. I have left it the same in this text. + + + + + +The Century Books of Useful Science + +CREATIVE CHEMISTRY + +Descriptive of Recent Achievements in the Chemical Industries + +by + +EDWIN E. SLOSSON, M.S., PH.D. + +Literary Editor of _The Independent_, Associate in Columbia School of +Journalism + +Author of "Great American Universities," "Major Prophets of Today," "Six +Major Prophets," "On Acylhalogenamine Derivatives and the Beckmann +Rearrangement," "Composition of Wyoming Petroleum," etc. + +With Many Illustrations + + + + + + + +[Illustration (Decorative)] + + + +New York +The Century Co. +Copyright, 1919, by +The Century Co. +Copyright, 1917, 1918, 1919, by +The Independent Corporation +Published, October, 1919 + + + +[Illustration: From "America's Munitions" + + + +THE PRODUCTION OF NEW AND STRONGER FORMS OF STEEL IS ONE OF THE GREATEST +TRIUMPHS OF MODERN CHEMISTRY + +The photograph shows the manufacture of a 12-inch gun at the plant of +the Midvale Steel Company during the late war. The gun tube, 41 feet +long, has just been drawn from the furnace where it was tempered at +white heat and is now ready for quenching.] + + + + +TO MY FIRST TEACHER + +PROFESSOR E.H.S. BAILEY OF THE UNIVERSITY OF KANSAS + +AND MY LAST TEACHER + +PROFESSOR JULIUS STIEGLITZ OF THE UNIVERSITY OF CHICAGO + +THIS VOLUME IS GRATEFULLY DEDICATED + + + + +CONTENTS + + +I THREE PERIODS OF PROGRESS 3 + +II NITROGEN 14 + +III FEEDING THE SOIL 37 + +IV COAL-TAR COLORS 60 + +V SYNTHETIC PERFUMES AND FLAVORS 93 + +VI CELLULOSE 110 + +VII SYNTHETIC PLASTICS 128 + +VIII THE RACE FOR RUBBER 145 + +IX THE RIVAL SUGARS 164 + +X WHAT COMES FROM CORN 181 + +XI SOLIDIFIED SUNSHINE 196 + +XII FIGHTING WITH FUMES 218 + +XIII PRODUCTS OF THE ELECTRIC FURNACE 236 + +XIV METALS, OLD AND NEW 263 + +READING REFERENCES 297 + +INDEX 309 + + + + +A CARD OF THANKS + + +This book originated in a series of articles prepared for _The +Independent_ in 1917-18 for the purpose of interesting the general +reader in the recent achievements of industrial chemistry and providing +supplementary reading for students of chemistry in colleges and high +schools. I am indebted to Hamilton Holt, editor of _The Independent_, +and to Karl V.S. Howland, its publisher, for stimulus and opportunity to +undertake the writing of these pages and for the privilege of reprinting +them in this form. + +In gathering the material for this volume I have received the kindly aid +of so many companies and individuals that it is impossible to thank them +all but I must at least mention as those to whom I am especially +grateful for information, advice and criticism: Thomas H. Norton of the +Department of Commerce; Dr. Bernhard C. Hesse; H.S. Bailey of the +Department of Agriculture; Professor Julius Stieglitz of the University +of Chicago; L.E. Edgar of the Du Pont de Nemours Company; Milton Whitney +of the U.S. Bureau of Soils; Dr. H.N. McCoy; K.F. Kellerman of the +Bureau of Plant Industry. + +E.E.S. + + + + +LIST OF ILLUSTRATIONS + + +The production of new and stronger forms of steel is one +of the greatest triumphs of modern chemistry _Frontispiece_ + + FACING PAGE + +The hand grenades contain potential chemical energy +capable of causing a vast amount of destruction +when released 16 + +Women in a munition plant engaged in the manufacture +of tri-nitro-toluol 17 + +A chemical reaction on a large scale 32 + +Burning air in a Birkeland-Eyde furnace at the DuPont +plant 33 + +A battery of Birkeland-Eyde furnaces for the fixation of +nitrogen at the DuPont plant 33 + +Fixing nitrogen by calcium carbide 40 + +A barrow full of potash salts extracted from six tons of +green kelp by the government chemists 41 + +Nature's silent method of nitrogen fixation 41 + +In order to secure a new supply of potash salts the United +States Government set up an experimental plant at +Sutherland, California, for utilization of kelp 52 + +Overhead suction at the San Diego wharf pumping kelp +from the barge to the digestion tanks 53 + +The kelp harvester gathering the seaweed from the Pacific +Ocean 53 + +A battery of Koppers by-product coke-ovens at the plant +of the Bethlehem Steel Company, Sparrows Point, +Maryland 60 + +In these mixing vats at the Buffalo Works, aniline dyes +are prepared 61 + +A paper mill in action 120 + +Cellulose from wood pulp is now made into a large variety +of useful articles of which a few examples are here +pictured 121 + +Plantation rubber 160 + +Forest rubber 160 + +In making garden hose the rubber is formed into a tube +by the machine on the right and coiled on the table +to the left 161 + +The rival sugars 176 + +Interior of a sugar mill showing the machinery for crushing +cane to extract the juice 177 + +Vacuum pans of the American Sugar Refinery Company 177 + +Cotton seed oil as it is squeezed from the seed +by the presses 200 + +Cotton seed oil as it comes from the compressors flowing +out of the faucets 201 + +Splitting coconuts on the island of Tahiti 216 + +The electric current passing through salt water in these +cells decomposes the salt into caustic soda and +chlorine gas 217 + +Germans starting a gas attack on the Russian lines 224 + +Filling the cannisters of gas masks with charcoal made +from fruit pits--Long Island City 225 + +The chlorpicrin plant at the Bdgewood Arsenal 234 + +Repairing the broken stern post of the _U.S.S. Northern +Pacific_, the biggest marine weld in the world 235 + +Making aloxite in the electric furnaces by fusing coke +and bauxite 240 + +A block of carborundum crystals 241 + +Making carborundum in the electric furnace 241 + +Types of gas mask used by America, the Allies and Germany +during the war 256 + +Pumping melted white phosphorus into hand grenades +filled with water--Edgewood Arsenal 257 + +Filling shell with "mustard gas" 257 + +Photomicrographs showing the structure of steel made by +Professor E.G. Mahin of Purdue University 272 + +The microscopic structure of metals 273 + + + + +INTRODUCTION + +BY JULIUS STIEGLITZ + +Formerly President of the American Chemical Society, Professor of +Chemistry in The University of Chicago + + +The recent war as never before in the history of the world brought to +the nations of the earth a realization of the vital place which the +science of chemistry holds in the development of the resources of a +nation. Some of the most picturesque features of this awakening reached +the great public through the press. Thus, the adventurous trips of the +_Deutschland_ with its cargoes of concentrated aniline dyes, valued at +millions of dollars, emphasized as no other incident our former +dependence upon Germany for these products of her chemical industries. + +The public read, too, that her chemists saved Germany from an early +disastrous defeat, both in the field of military operations and in the +matter of economic supplies: unquestionably, without the tremendous +expansion of her plants for the production of nitrates and ammonia from +the air by the processes of Haber, Ostwald and others of her great +chemists, the war would have ended in 1915, or early in 1916, from +exhaustion of Germany's supplies of nitrate explosives, if not indeed +from exhaustion of her food supplies as a consequence of the lack of +nitrate and ammonia fertilizer for her fields. Inventions of substitutes +for cotton, copper, rubber, wool and many other basic needs have been +reported. + +These feats of chemistry, performed under the stress of dire necessity, +have, no doubt, excited the wonder and interest of our public. It is far +more important at this time, however, when both for war and for peace +needs, the resources of our country are strained to the utmost, that the +public should awaken to a clear realization of what this science of +chemistry really means for mankind, to the realization that its wizardry +permeates the whole life of the nation as a vitalizing, protective and +constructive agent very much in the same way as our blood, coursing +through our veins and arteries, carries the constructive, defensive and +life-bringing materials to every organ in the body. + +If the layman will but understand that chemistry is the fundamental +_science of the transformation of matter_, he will readily accept the +validity of this sweeping assertion: he will realize, for instance, why +exactly the same fundamental laws of the science apply to, and make +possible scientific control of, such widely divergent national +industries as agriculture and steel manufacturing. It governs the +transformation of the salts, minerals and humus of our fields and the +components of the air into corn, wheat, cotton and the innumerable other +products of the soil; it governs no less the transformation of crude +ores into steel and alloys, which, with the cunning born of chemical +knowledge, may be given practically any conceivable quality of hardness, +elasticity, toughness or strength. And exactly the same thing may be +said of the hundreds of national activities that lie between the two +extremes of agriculture and steel manufacture! + +Moreover, the domain of the science of the transformation of matter +includes even life itself as its loftiest phase: from our birth to our +return to dust the laws of chemistry are the controlling laws of life, +health, disease and death, and the ever clearer recognition of this +relation is the strongest force that is raising medicine from the +uncertain realm of an art to the safer sphere of an exact science. To +many scientific minds it has even become evident that those most +wonderful facts of life, heredity and character, must find their final +explanation in the chemical composition of the components of life +producing, germinal protoplasm: mere form and shape are no longer +supreme but are relegated to their proper place as the housing only of +the living matter which functions chemically. + +It must be quite obvious now why thoughtful men are insisting that the +public should be awakened to a broad realization of the significance of +the science of chemistry for its national life. + +It is a difficult science in its details, because it has found that it +can best interpret the visible phenomena of the material world on the +basis of the conception of invisible minute material atoms and +molecules, each a world in itself, whose properties may be nevertheless +accurately deduced by a rigorous logic controlling the highest type of +scientific imagination. But a layman is interested in the wonders of +great bridges and of monumental buildings without feeling the need of +inquiring into the painfully minute and extended calculations of the +engineer and architect of the strains and stresses to which every pin +and every bar of the great bridge and every bit of stone, every foot of +arch in a monumental edifice, will be exposed. So the public may +understand and appreciate with the keenest interest the results of +chemical effort without the need of instruction in the intricacies of +our logic, of our dealings with our minute, invisible particles. + +The whole nation's welfare demands, indeed, that our public be +enlightened in the matter of the relation of chemistry to our national +life. Thus, if our commerce and our industries are to survive the +terrific competition that must follow the reestablishment of peace, our +public must insist that its representatives in Congress preserve that +independence in chemical manufacturing which the war has forced upon us +in the matter of dyes, of numberless invaluable remedies to cure and +relieve suffering; in the matter, too, of hundreds of chemicals, which +our industries need for their successful existence. + +Unless we are independent in these fields, how easily might an +unscrupulous competing nation do us untold harm by the mere device, for +instance, of delaying supplies, or by sending inferior materials to this +country or by underselling our chemical manufacturers and, after the +destruction of our chemical independence, handicapping our industries as +they were in the first year or two of the great war! This is not a mere +possibility created by the imagination, for our economic history +contains instance after instance of the purposeful undermining and +destruction of our industries in finer chemicals, dyes and drugs by +foreign interests bent on preserving their monopoly. If one recalls that +through control, for instance, of dyes by a competing nation, control is +in fact also established over products, valued in the hundreds of +millions of dollars, in which dyes enter as an essential factor, one +may realize indeed the tremendous industrial and commercial power which +is controlled by the single lever--chemical dyes. Of even more vital +moment is chemistry in the domain of health: the pitiful calls of our +hospitals for local anesthetics to alleviate suffering on the operating +table, the frantic appeals for the hypnotic that soothes the epileptic +and staves off his seizure, the almost furious demands for remedy after +remedy, that came in the early years of the war, are still ringing in +the hearts of many of us. No wonder that our small army of chemists is +grimly determined not to give up the independence in chemistry which war +has achieved for us! Only a widely enlightened public, however, can +insure the permanence of what farseeing men have started to accomplish +in developing the power of chemistry through research in every domain +which chemistry touches. + +The general public should realize that in the support of great chemical +research laboratories of universities and technical schools it will be +sustaining important centers from which the science which improves +products, abolishes waste, establishes new industries and preserves +life, may reach out helpfully into all the activities of our great +nation, that are dependent on the transformation of matter. + +The public is to be congratulated upon the fact that the writer of the +present volume is better qualified than any other man in the country to +bring home to his readers some of the great results of modern chemical +activity as well as some of the big problems which must continue to +engage the attention of our chemists. Dr. Slosson has indeed the unique +quality of combining an exact and intimate knowledge of chemistry with +the exquisite clarity and pointedness of expression of a born writer. + +We have here an exposition by a master mind, an exposition shorn of the +terrifying and obscuring technicalities of the lecture room, that will +be as absorbing reading as any thrilling romance. For the story of +scientific achievement is the greatest epic the world has ever known, +and like the great national epics of bygone ages, should quicken the +life of the nation by a realization of its powers and a picture of its +possibilities. + + + + +CREATIVE CHEMISTRY + + La Chimie possede cette faculte creatrice a un degre plus + eminent que les autres sciences, parce qu'elle penetre plus + profondement et atteint jusqu'aux elements naturels des etres. + + --_Berthelot_. + + + + +I + +THREE PERIODS OF PROGRESS + + +The story of Robinson Crusoe is an allegory of human history. Man is a +castaway upon a desert planet, isolated from other inhabited worlds--if +there be any such--by millions of miles of untraversable space. He is +absolutely dependent upon his own exertions, for this world of his, as +Wells says, has no imports except meteorites and no exports of any kind. +Man has no wrecked ship from a former civilization to draw upon for +tools and weapons, but must utilize as best he may such raw materials as +he can find. In this conquest of nature by man there are three stages +distinguishable: + + 1. The Appropriative Period + 2. The Adaptive Period + 3. The Creative Period + +These eras overlap, and the human race, or rather its vanguard, +civilized man, may be passing into the third stage in one field of human +endeavor while still lingering in the second or first in some other +respect. But in any particular line this sequence is followed. The +primitive man picks up whatever he can find available for his use. His +successor in the next stage of culture shapes and develops this crude +instrument until it becomes more suitable for his purpose. But in the +course of time man often finds that he can make something new which is +better than anything in nature or naturally produced. The savage +discovers. The barbarian improves. The civilized man invents. The first +finds. The second fashions. The third fabricates. + +The primitive man was a troglodyte. He sought shelter in any cave or +crevice that he could find. Later he dug it out to make it more roomy +and piled up stones at the entrance to keep out the wild beasts. This +artificial barricade, this false facade, was gradually extended and +solidified until finally man could build a cave for himself anywhere in +the open field from stones he quarried out of the hill. But man was not +content with such materials and now puts up a building which may be +composed of steel, brick, terra cotta, glass, concrete and plaster, none +of which materials are to be found in nature. + +The untutored savage might cross a stream astride a floating tree trunk. +By and by it occurred to him to sit inside the log instead of on it, so +he hollowed it out with fire or flint. Later, much later, he constructed +an ocean liner. + +Cain, or whoever it was first slew his brother man, made use of a stone +or stick. Afterward it was found a better weapon could be made by tying +the stone to the end of the stick, and as murder developed into a fine +art the stick was converted into the bow and this into the catapult and +finally into the cannon, while the stone was developed into the high +explosive projectile. The first music to soothe the savage breast was +the soughing of the wind through the trees. Then strings were stretched +across a crevice for the wind to play upon and there was the AEolian +harp. The second stage was entered when Hermes strung the tortoise shell +and plucked it with his fingers and when Athena, raising the wind from +her own lungs, forced it through a hollow reed. From these beginnings we +have the organ and the orchestra, producing such sounds as nothing in +nature can equal. + +The first idol was doubtless a meteorite fallen from heaven or a +fulgurite or concretion picked up from the sand, bearing some slight +resemblance to a human being. Later man made gods in his own image, and +so sculpture and painting grew until now the creations of futuristic art +could be worshiped--if one wanted to--without violation of the second +commandment, for they are not the likeness of anything that is in heaven +above or that is in the earth beneath or that is in the water under the +earth. + +In the textile industry the same development is observable. The +primitive man used the skins of animals he had slain to protect his own +skin. In the course of time he--or more probably his wife, for it is to +the women rather than to the men that we owe the early steps in the arts +and sciences--fastened leaves together or pounded out bark to make +garments. Later fibers were plucked from the sheepskin, the cocoon and +the cotton-ball, twisted together and woven into cloth. Nowadays it is +possible to make a complete suit of clothes, from hat to shoes, of any +desirable texture, form and color, and not include any substance to be +found in nature. The first metals available were those found free in +nature such as gold and copper. In a later age it was found possible to +extract iron from its ores and today we have artificial alloys made of +multifarious combinations of rare metals. The medicine man dosed his +patients with decoctions of such roots and herbs as had a bad taste or +queer look. The pharmacist discovered how to extract from these their +medicinal principle such as morphine, quinine and cocaine, and the +creative chemist has discovered how to make innumerable drugs adapted to +specific diseases and individual idiosyncrasies. + +In the later or creative stages we enter the domain of chemistry, for it +is the chemist alone who possesses the power of reducing a substance to +its constituent atoms and from them producing substances entirely new. +But the chemist has been slow to realize his unique power and the world +has been still slower to utilize his invaluable services. Until recently +indeed the leaders of chemical science expressly disclaimed what should +have been their proudest boast. The French chemist Lavoisier in 1793 +defined chemistry as "the science of analysis." The German chemist +Gerhardt in 1844 said: "I have demonstrated that the chemist works in +opposition to living nature, that he burns, destroys, analyzes, that the +vital force alone operates by synthesis, that it reconstructs the +edifice torn down by the chemical forces." + +It is quite true that chemists up to the middle of the last century were +so absorbed in the destructive side of their science that they were +blind to the constructive side of it. In this respect they were less +prescient than their contemned predecessors, the alchemists, who, +foolish and pretentious as they were, aspired at least to the formation +of something new. + +It was, I think, the French chemist Berthelot who first clearly +perceived the double aspect of chemistry, for he defined it as "the +science of analysis _and synthesis_," of taking apart and of putting +together. The motto of chemistry, as of all the empirical sciences, is +_savoir c'est pouvoir_, to know in order to do. This is the pragmatic +test of all useful knowledge. Berthelot goes on to say: + + Chemistry creates its object. This creative faculty, comparable + to that of art itself, distinguishes it essentially from the + natural and historical sciences.... These sciences do not + control their object. Thus they are too often condemned to an + eternal impotence in the search for truth of which they must + content themselves with possessing some few and often uncertain + fragments. On the contrary, the experimental sciences have the + power to realize their conjectures.... What they dream of that + they can manifest in actuality.... + + Chemistry possesses this creative faculty to a more eminent + degree than the other sciences because it penetrates more + profoundly and attains even to the natural elements of + existences. + +Since Berthelot's time, that is, within the last fifty years, chemistry +has won its chief triumphs in the field of synthesis. Organic chemistry, +that is, the chemistry of the carbon compounds, so called because it was +formerly assumed, as Gerhardt says, that they could only be formed by +"vital force" of organized plants and animals, has taken a development +far overshadowing inorganic chemistry, or the chemistry of mineral +substances. Chemists have prepared or know how to prepare hundreds of +thousands of such "organic compounds," few of which occur in the natural +world. + +But this conception of chemistry is yet far from having been accepted by +the world at large. This was brought forcibly to my attention during the +publication of these chapters in "The Independent" by various letters, +raising such objections as the following: + + When you say in your article on "What Comes from Coal Tar" that + "Art can go ahead of nature in the dyestuff business" you have + doubtless for the moment allowed your enthusiasm to sweep you + away from the moorings of reason. Shakespeare, anticipating you + and your "Creative Chemistry," has shown the utter + untenableness of your position: + + Nature is made better by no mean, + But nature makes that mean: so o'er that art, + Which, you say, adds to nature, is an art + That nature makes. + + How can you say that art surpasses nature when you know very + well that nothing man is able to make can in any way equal the + perfection of all nature's products? + + It is blasphemous of you to claim that man can improve the + works of God as they appear in nature. Only the Creator can + create. Man only imitates, destroys or defiles God's handiwork. + +No, it was not in momentary absence of mind that I claimed that man +could improve upon nature in the making of dyes. I not only said it, but +I proved it. I not only proved it, but I can back it up. I will give a +million dollars to anybody finding in nature dyestuffs as numerous, +varied, brilliant, pure and cheap as those that are manufactured in the +laboratory. I haven't that amount of money with me at the moment, but +the dyers would be glad to put it up for the discovery of a satisfactory +natural source for their tinctorial materials. This is not an opinion of +mine but a matter of fact, not to be decided by Shakespeare, who was not +acquainted with the aniline products. + +Shakespeare in the passage quoted is indulging in his favorite amusement +of a play upon words. There is a possible and a proper sense of the word +"nature" that makes it include everything except the supernatural. +Therefore man and all his works belong to the realm of nature. A +tenement house in this sense is as "natural" as a bird's nest, a peapod +or a crystal. + +But such a wide extension of the term destroys its distinctive value. It +is more convenient and quite as correct to use "nature" as I have used +it, in contradistinction to "art," meaning by the former the products of +the mineral, vegetable and animal kingdoms, excluding the designs, +inventions and constructions of man which we call "art." + +We cannot, in a general and abstract fashion, say which is superior, art +or nature, because it all depends on the point of view. The worm loves a +rotten log into which he can bore. Man prefers a steel cabinet into +which the worm cannot bore. If man cannot improve Upon nature he has no +motive for making anything. Artificial products are therefore superior +to natural products as measured by man's convenience, otherwise they +would have no reason for existence. + +Science and Christianity are at one in abhorring the natural man and +calling upon the civilized man to fight and subdue him. The conquest of +nature, not the imitation of nature, is the whole duty of man. +Metchnikoff and St. Paul unite in criticizing the body we were born +with. St. Augustine and Huxley are in agreement as to the eternal +conflict between man and nature. In his Romanes lecture on "Evolution +and Ethics" Huxley said: "The ethical progress of society depends, not +on imitating the cosmic process, still less on running away from it, but +on combating it," and again: "The history of civilization details the +steps by which man has succeeded in building up an artificial world +within the cosmos." + +There speaks the true evolutionist, whose one desire is to get away from +nature as fast and far as possible. Imitate Nature? Yes, when we cannot +improve upon her. Admire Nature? Possibly, but be not blinded to her +defects. Learn from Nature? We should sit humbly at her feet until we +can stand erect and go our own way. Love Nature? Never! She is our +treacherous and unsleeping foe, ever to be feared and watched and +circumvented, for at any moment and in spite of all our vigilance she +may wipe out the human race by famine, pestilence or earthquake and +within a few centuries obliterate every trace of its achievement. The +wild beasts that man has kept at bay for a few centuries will in the end +invade his palaces: the moss will envelop his walls and the lichen +disrupt them. The clam may survive man by as many millennia as it +preceded him. In the ultimate devolution of the world animal life will +disappear before vegetable, the higher plants will be killed off before +the lower, and finally the three kingdoms of nature will be reduced to +one, the mineral. Civilized man, enthroned in his citadel and defended +by all the forces of nature that he has brought under his control, is +after all in the same situation as a savage, shivering in the darkness +beside his fire, listening to the pad of predatory feet, the rustle of +serpents and the cry of birds of prey, knowing that only the fire keeps +his enemies off, but knowing too that every stick he lays on the fire +lessens his fuel supply and hastens the inevitable time when the beasts +of the jungle will make their fatal rush. + +Chaos is the "natural" state of the universe. Cosmos is the rare and +temporary exception. Of all the million spheres this is apparently the +only one habitable and of this only a small part--the reader may draw +the boundaries to suit himself--can be called civilized. Anarchy is the +natural state of the human race. It prevailed exclusively all over the +world up to some five thousand years ago, since which a few peoples have +for a time succeeded in establishing a certain degree of peace and +order. This, however, can be maintained only by strenuous and persistent +efforts, for society tends naturally to sink into the chaos out of which +it has arisen. + +It is only by overcoming nature that man can rise. The sole salvation +for the human race lies in the removal of the primal curse, the sentence +of hard labor for life that was imposed on man as he left Paradise. Some +folks are trying to elevate the laboring classes; some are trying to +keep them down. The scientist has a more radical remedy; he wants to +annihilate the laboring classes by abolishing labor. There is no longer +any need for human labor in the sense of personal toil, for the physical +energy necessary to accomplish all kinds of work may be obtained from +external sources and it can be directed and controlled without extreme +exertion. Man's first effort in this direction was to throw part of his +burden upon the horse and ox or upon other men. But within the last +century it has been discovered that neither human nor animal servitude +is necessary to give man leisure for the higher life, for by means of +the machine he can do the work of giants without exhaustion. But the +introduction of machines, like every other step of human progress, met +with the most violent opposition from those it was to benefit. "Smash +'em!" cried the workingman. "Smash 'em!" cried the poet. "Smash 'em!" +cried the artist. "Smash 'em!" cried the theologian. "Smash 'em!" cried +the magistrate. This opposition yet lingers and every new invention, +especially in chemistry, is greeted with general distrust and often with +legislative prohibition. + +Man is the tool-using animal, and the machine, that is, the power-driven +tool, is his peculiar achievement. It is purely a creation of the human +mind. The wheel, its essential feature, does not exist in nature. The +lever, with its to-and-fro motion, we find in the limbs of all animals, +but the continuous and revolving lever, the wheel, cannot be formed of +bone and flesh. Man as a motive power is a poor thing. He can only +convert three or four thousand calories of energy a day and he does that +very inefficiently. But he can make an engine that will handle a hundred +thousand times that, twice as efficiently and three times as long. In +this way only can he get rid of pain and toil and gain the wealth he +wants. + +Gradually then he will substitute for the natural world an artificial +world, molded nearer to his heart's desire. Man the Artifex will +ultimately master Nature and reign supreme over his own creation until +chaos shall come again. In the ancient drama it was _deus ex machina_ +that came in at the end to solve the problems of the play. It is to the +same supernatural agency, the divinity in machinery, that we must look +for the salvation of society. It is by means of applied science that the +earth can be made habitable and a decent human life made possible. +Creative evolution is at last becoming conscious. + + + + +II + +NITROGEN + +PRESERVER AND DESTROYER OF LIFE + + +In the eyes of the chemist the Great War was essentially a series of +explosive reactions resulting in the liberation of nitrogen. Nothing +like it has been seen in any previous wars. The first battles were +fought with cellulose, mostly in the form of clubs. The next were fought +with silica, mostly in the form of flint arrowheads and spear-points. +Then came the metals, bronze to begin with and later iron. The +nitrogenous era in warfare began when Friar Roger Bacon or Friar +Schwartz--whichever it was--ground together in his mortar saltpeter, +charcoal and sulfur. The Chinese, to be sure, had invented gunpowder +long before, but they--poor innocents--did not know of anything worse to +do with it than to make it into fire-crackers. With the introduction of +"villainous saltpeter" war ceased to be the vocation of the nobleman and +since the nobleman had no other vocation he began to become extinct. A +bullet fired from a mile away is no respecter of persons. It is just as +likely to kill a knight as a peasant, and a brave man as a coward. You +cannot fence with a cannon ball nor overawe it with a plumed hat. The +only thing you can do is to hide and shoot back. Now you cannot hide if +you send up a column of smoke by day and a pillar of fire by night--the +most conspicuous of signals--every time you shoot. So the next step was +the invention of a smokeless powder. In this the oxygen necessary for +the combustion is already in such close combination with its fuel, the +carbon and hydrogen, that no black particles of carbon can get away +unburnt. In the old-fashioned gunpowder the oxygen necessary for the +combustion of the carbon and sulfur was in a separate package, in the +molecule of potassium nitrate, and however finely the mixture was +ground, some of the atoms, in the excitement of the explosion, failed to +find their proper partners at the moment of dispersal. The new gunpowder +besides being smokeless is ashless. There is no black sticky mass of +potassium salts left to foul the gun barrel. + +The gunpowder period of warfare was actively initiated at the battle of +Cressy, in which, as a contemporary historian says, "The English guns +made noise like thunder and caused much loss in men and horses." +Smokeless powder as invented by Paul Vieille was adopted by the French +Government in 1887. This, then, might be called the beginning of the +guncotton or nitrocellulose period--or, perhaps in deference to the +caveman's club, the second cellulose period of human warfare. Better, +doubtless, to call it the "high explosive period," for various other +nitro-compounds besides guncotton are being used. + +The important thing to note is that all the explosives from gunpowder +down contain nitrogen as the essential element. It is customary to call +nitrogen "an inert element" because it was hard to get it into +combination with other elements. It might, on the other hand, be looked +upon as an active element because it acts so energetically in getting +out of its compounds. We can dodge the question by saying that nitrogen +is a most unreliable and unsociable element. Like Kipling's cat it walks +by its wild lone. + +It is not so bad as Argon the Lazy and the other celibate gases of that +family, where each individual atom goes off by itself and absolutely +refuses to unite even temporarily with any other atom. The nitrogen +atoms will pair off with each other and stick together, but they are +reluctant to associate with other elements and when they do the +combination is likely to break up any moment. You all know people like +that, good enough when by themselves but sure to break up any club, +church or society they get into. Now, the value of nitrogen in warfare +is due to the fact that all the atoms desert in a body on the field of +battle. Millions of them may be lying packed in a gun cartridge, as +quiet as you please, but let a little disturbance start in the +neighborhood--say a grain of mercury fulminate flares up--and all the +nitrogen atoms get to trembling so violently that they cannot be +restrained. The shock spreads rapidly through the whole mass. The +hydrogen and carbon atoms catch up the oxygen and in an instant they are +off on a stampede, crowding in every direction to find an exit, and +getting more heated up all the time. The only movable side is the cannon +ball in front, so they all pound against that and give it such a shove +that it goes ten miles before it stops. The external bombardment by the +cannon ball is, therefore, preceded by an internal bombardment on the +cannon ball by the molecules of the hot gases, whose speed is about as +great as the speed of the projectile that they propel. + +[Illustration: (C) Underwood & Underwood + +THE HAND GRENADES WHICH THESE WOMEN ARE BORING will contain potential +chemical energy capable of causing a vast amount of destruction when +released. During the war the American Government placed orders for +68,000,000 such grenades as are here shown.] + +[Illustration: (C) International Film Service, Inc. + +WOMEN IN A MUNITION PLANT ENGAGED IN THE MANUFACTURE OF +TRI-NITRO-TOLUOL, THE MOST IMPORTANT OF MODERN HIGH EXPLOSIVES] + +The active agent in all these explosives is the nitrogen atom in +combination with two oxygen atoms, which the chemist calls the "nitro +group" and which he represents by NO_{2}. This group was, as I have +said, originally used in the form of saltpeter or potassium nitrate, but +since the chemist did not want the potassium part of it--for it fouled +his guns--he took the nitro group out of the nitrate by means of +sulfuric acid and by the same means hooked it on to some compound of +carbon and hydrogen that would burn without leaving any residue, and +give nothing but gases. One of the simplest of these hydrocarbon +derivatives is glycerin, the same as you use for sunburn. This mixed +with nitric and sulfuric acids gives nitroglycerin, an easy thing to +make, though I should not advise anybody to try making it unless he has +his life insured. But nitroglycerin is uncertain stuff to keep and being +a liquid is awkward to handle. So it was mixed with sawdust or porous +earth or something else that would soak it up. This molded into sticks +is our ordinary dynamite. + +If instead of glycerin we take cellulose in the form of wood pulp or +cotton and treat this with nitric acid in the presence of sulfuric we +get nitrocellulose or guncotton, which is the chief ingredient of +smokeless powder. + +Now guncotton looks like common cotton. It is too light and loose to +pack well into a gun. So it is dissolved with ether and alcohol or +acetone to make a plastic mass that can be molded into rods and cut into +grains of suitable shape and size to burn at the proper speed. + +Here, then, we have a liquid explosive, nitroglycerin, that has to be +soaked up in some porous solid, and a porous solid, guncotton, that has +to soak up some liquid. Why not solve both difficulties together by +dissolving the guncotton in the nitroglycerin and so get a double +explosive? This is a simple idea. Any of us can see the sense of +it--once it is suggested to us. But Alfred Nobel, the Swedish chemist, +who thought it out first in 1878, made millions out of it. Then, +apparently alarmed at the possible consequences of his invention, he +bequeathed the fortune he had made by it to found international prizes +for medical, chemical and physical discoveries, idealistic literature +and the promotion of peace. But his posthumous efforts for the +advancement of civilization and the abolition of war did not amount to +much and his high explosives were later employed to blow into pieces the +doctors, chemists, authors and pacifists he wished to reward. + +Nobel's invention, "cordite," is composed of nitroglycerin and +nitrocellulose with a little mineral jelly or vaseline. Besides cordite +and similar mixtures of nitroglycerin and nitrocellulose there are two +other classes of high explosives in common use. + +One is made from carbolic acid, which is familiar to us all by its use +as a disinfectant. If this is treated with nitric and sulfuric acids we +get from it picric acid, a yellow crystalline solid. Every government +has its own secret formula for this type of explosive. The British call +theirs "lyddite," the French "melinite" and the Japanese "shimose." + +The third kind of high explosives uses as its base toluol. This is not +so familiar to us as glycerin, cotton or carbolic acid. It is one of the +coal tar products, an inflammable liquid, resembling benzene. When +treated with nitric acid in the usual way it takes up like the others +three nitro groups and so becomes tri-nitro-toluol. Realizing that +people could not be expected to use such a mouthful of a word, the +chemists have suggested various pretty nicknames, trotyl, tritol, +trinol, tolite and trilit, but the public, with the wilfulness it always +shows in the matter of names, persists in calling it TNT, as though it +were an author like G.B.S., or G.K.C, or F.P.A. TNT is the latest of +these high explosives and in some ways the best of them. Picric acid has +the bad habit of attacking the metals with which it rests in contact +forming sensitive picrates that are easily set off, but TNT is inert +toward metals and keeps well. TNT melts far below the boiling point of +water so can be readily liquefied and poured into shells. It is +insensitive to ordinary shocks. A rifle bullet can be fired through a +case of it without setting it off, and if lighted with a match it burns +quietly. The amazing thing about these modern explosives, the organic +nitrates, is the way they will stand banging about and burning, yet the +terrific violence with which they blow up when shaken by an explosive +wave of a particular velocity like that of a fulminating cap. Like +picric acid, TNT stains the skin yellow and causes soreness and +sometimes serious cases of poisoning among the employees, mostly girls, +in the munition factories. On the other hand, the girls working with +cordite get to using it as chewing gum; a harmful habit, not because of +any danger of being blown up by it, but because nitroglycerin is a heart +stimulant and they do not need that. + +[Illustration: The Genealogical Tree of Nitric Acid From W.Q. Whitman's +"The Story of Nitrates in the War," _General Science Quarterly_] + +TNT is by no means smokeless. The German shells that exploded with a +cloud of black smoke and which British soldiers called "Black Marias," +"coal-boxes" or "Jack Johnsons" were loaded with it. But it is an +advantage to have a shell show where it strikes, although a disadvantage +to have it show where it starts. + +It is these high explosives that have revolutionized warfare. As soon as +the first German shell packed with these new nitrates burst inside the +Gruson cupola at Liege and tore out its steel and concrete by the roots +the world knew that the day of the fixed fortress was gone. The armies +deserted their expensively prepared fortifications and took to the +trenches. The British troops in France found their weapons futile and +sent across the Channel the cry of "Send us high explosives or we +perish!" The home Government was slow to heed the appeal, but no +progress was made against the Germans until the Allies had the means to +blast them out of their entrenchments by shells loaded with five hundred +pounds of TNT. + +All these explosives are made from nitric acid and this used to be made +from nitrates such as potassium nitrate or saltpeter. But nitrates are +rarely found in large quantities. Napoleon and Lee had a hard time to +scrape up enough saltpeter from the compost heaps, cellars and caves for +their gunpowder, and they did not use as much nitrogen in a whole +campaign as was freed in a few days' cannonading on the Somme. Now there +is one place in the world--and so far as we know one only--where +nitrates are to be found abundantly. This is in a desert on the western +slope of the Andes where ancient guano deposits have decomposed and +there was not enough rain to wash away their salts. Here is a bed two +miles wide, two hundred miles long and five feet deep yielding some +twenty to fifty per cent. of sodium nitrate. The deposit originally +belonged to Peru, but Chile fought her for it and got it in 1881. Here +all countries came to get their nitrates for agriculture and powder +making. Germany was the largest customer and imported 750,000 tons of +Chilean nitrate in 1913, besides using 100,000 tons of other nitrogen +salts. By this means her old, wornout fields were made to yield greater +harvests than our fresh land. Germany and England were like two duelists +buying powder at the same shop. The Chilean Government, pocketing an +export duty that aggregated half a billion dollars, permitted the +saltpeter to be shoveled impartially into British and German ships, and +so two nitrogen atoms, torn from their Pacific home and parted, like +Evangeline and Gabriel, by transportation oversea, may have found +themselves flung into each other's arms from the mouths of opposing +howitzers in the air of Flanders. Goethe could write a romance on such a +theme. + +Now the moment war broke out this source of supply was shut off to both +parties, for they blockaded each other. The British fleet closed up the +German ports while the German cruisers in the Pacific took up a position +off the coast of Chile in order to intercept the ships carrying nitrates +to England and France. The Panama Canal, designed to afford relief in +such an emergency, caved in most inopportunely. The British sent a fleet +to the Pacific to clear the nitrate route, but it was outranged and +defeated on November 1, 1914. Then a stronger British fleet was sent +out and smashed the Germans off the Falkland Islands on December 8. But +for seven weeks the nitrate route had been closed while the chemical +reactions on the Marne and Yser were decomposing nitrogen-compounds at +an unheard of rate. + +England was now free to get nitrates for her munition factories, but +Germany was still bottled up. She had stored up Chilean nitrates in +anticipation of the war and as soon as it was seen to be coming she +bought all she could get in Europe. But this supply was altogether +inadequate and the war would have come to an end in the first winter if +German chemists had not provided for such a contingency in advance by +working out methods of getting nitrogen from the air. Long ago it was +said that the British ruled the sea and the French the land so that left +nothing to the German but the air. The Germans seem to have taken this +jibe seriously and to have set themselves to make the most of the aerial +realm in order to challenge the British and French in the fields they +had appropriated. They had succeeded so far that the Kaiser when he +declared war might well have considered himself the Prince of the Power +of the Air. He had a fleet of Zeppelins and he had means for the +fixation of nitrogen such as no other nation possessed. The Zeppelins +burst like wind bags, but the nitrogen plants worked and made Germany +independent of Chile not only during the war, but in the time of peace. + +Germany during the war used 200,000 tons of nitric acid a year in +explosives, yet her supply of nitrogen is exhaustless. + +[Illustration: World production and consumption of fixed inorganic +nitrogen expressed in tons nitrogen + +From _The Journal of Industrial and Engineering Chemistry_, March, +1919.] + + +Nitrogen is free as air. That is the trouble; it is too free. It is +fixed nitrogen that we want and that we are willing to pay for; nitrogen +in combination with some other elements in the form of food or +fertilizer so we can make use of it as we set it free. Fixed nitrogen in +its cheapest form, Chile saltpeter, rose to $250 during the war. Free +nitrogen costs nothing and is good for nothing. If a land-owner has a +right to an expanding pyramid of air above him to the limits of the +atmosphere--as, I believe, the courts have decided in the eaves-dropping +cases--then for every square foot of his ground he owns as much +nitrogen as he could buy for $2500. The air is four-fifths free nitrogen +and if we could absorb it in our lungs as we do the oxygen of the other +fifth a few minutes breathing would give us a full meal. But we let this +free nitrogen all out again through our noses and then go and pay 35 +cents a pound for steak or 60 cents a dozen for eggs in order to get +enough combined nitrogen to live on. Though man is immersed in an ocean +of nitrogen, yet he cannot make use of it. He is like Coleridge's +"Ancient Mariner" with "water, water, everywhere, nor any drop to +drink." + +Nitrogen is, as Hood said not so truly about gold, "hard to get and hard +to hold." The bacteria that form the nodules on the roots of peas and +beans have the power that man has not of utilizing free nitrogen. +Instead of this quiet inconspicuous process man has to call upon the +lightning when he wants to fix nitrogen. The air contains the oxygen and +nitrogen which it is desired to combine to form nitrates but the atoms +are paired, like to like. Passing an electric spark through the air +breaks up some of these pairs and in the confusion of the shock the +lonely atoms seize on their nearest neighbor and so may get partners of +the other sort. I have seen this same thing happen in a square dance +where somebody made a blunder. It is easy to understand the reaction if +we represent the atoms of oxygen and nitrogen by the initials of their +names in this fashion: + + NN + OO --> NO + NO + nitrogen oxygen nitric oxide + +The --> represents Jove's thunderbolt, a stroke of artificial +lightning. We see on the left the molecules of oxygen and nitrogen, +before taking the electric treatment, as separate elemental pairs, and +then to the right of the arrow we find them as compound molecules of +nitric oxide. This takes up another atom of oxygen from the air and +becomes NOO, or using a subscript figure to indicate the number of atoms +and so avoid repeating the letter, NO_{2} which is the familiar nitro +group of nitric acid (HO--NO_{2}) and of its salts, the nitrates, and of +its organic compounds, the high explosives. The NO_{2} is a brown and +evil-smelling gas which when dissolved in water (HOH) and further +oxidized is completely converted into nitric acid. + +The apparatus which effects this transformation is essentially a +gigantic arc light in a chimney through which a current of hot air is +blown. The more thoroughly the air comes under the action of the +electric arc the more molecules of nitrogen and oxygen will be broken up +and rearranged, but on the other hand if the mixture of gases remains in +the path of the discharge the NO molecules are also broken up and go +back into their original form of NN and OO. So the object is to spread +out the electric arc as widely as possible and then run the air through +it rapidly. In the Schoenherr process the electric arc is a spiral flame +twenty-three feet long through which the air streams with a vortex +motion. In the Birkeland-Eyde furnace there is a series of semi-circular +arcs spread out by the repellent force of a powerful electric magnet in +a flaming disc seven feet in diameter with a temperature of 6300 deg. F. In +the Pauling furnace the electrodes between which the current strikes +are two cast iron tubes curving upward and outward like the horns of a +Texas steer and cooled by a stream of water passing through them. These +electric furnaces produce two or three ounces of nitric acid for each +kilowatt-hour of current consumed. Whether they can compete with the +natural nitrates and the products of other processes depends upon how +cheaply they can get their electricity. Before the war there were +several large installations in Norway and elsewhere where abundant water +power was available and now the Norwegians are using half a million +horse power continuously in the fixation of nitrogen and the rest of the +world as much again. The Germans had invested largely in these foreign +oxidation plants, but shortly before the war they had sold out and +turned their attention to other processes not requiring so much +electrical energy, for their country is poorly provided with water +power. The Haber process, that they made most of, is based upon as +simple a reaction as that we have been considering, for it consists in +uniting two elemental gases to make a compound, but the elements in this +case are not nitrogen and oxygen, but nitrogen and hydrogen. This gives +ammonia instead of nitric acid, but ammonia is useful for its own +purposes and it can be converted into nitric acid if this is desired. +The reaction is: + + NN + HH + HH + HH --> NHHH + NHHH + Nitrogen hydrogen ammonia + +The animals go in two by two, but they come out four by four. Four +molecules of the mixed elements are turned into two molecules and so the +gas shrinks to half its volume. At the same time it acquires an +odor--familiar to us when we are curing a cold--that neither of the +original gases had. The agent that effects the transformation in this +case is not the electric spark--for this would tend to work the reaction +backwards--but uranium, a rare metal, which has the peculiar property of +helping along a reaction while seeming to take no part in it. Such a +substance is called a catalyst. The action of a catalyst is rather +mysterious and whenever we have a mystery we need an analogy. We may, +then, compare the catalyst to what is known as "a good mixer" in +society. You know the sort of man I mean. He may not be brilliant or +especially talkative, but somehow there is always "something doing" at a +picnic or house-party when he is along. The tactful hostess, the salon +leader, is a social catalyst. The trouble with catalysts, either human +or metallic, is that they are rare and that sometimes they get sulky and +won't work if the ingredients they are supposed to mix are unsuitable. + +But the uranium, osmium, platinum or whatever metal is used as a +catalyzing agent is expensive and although it is not used up it is +easily "poisoned," as the chemists say, by impurities in the gases. The +nitrogen and the hydrogen for the Haber process must then be prepared +and purified before trying to combine them into ammonia. The nitrogen is +obtained by liquefying air by cold and pressure and then boiling off the +nitrogen at 194 deg. C. The oxygen left is useful for other purposes. The +hydrogen needed is extracted by a similar process of fractional +distillation from "water-gas," the blue-flame burning gas used for +heating. Then the nitrogen and hydrogen, mixed in the proportion of one +to three, as shown in the reaction given above, are compressed to two +hundred atmospheres, heated to 1300 deg. F. and passed over the finely +divided uranium. The stream of gas that comes out contains about four +per cent. of ammonia, which is condensed to a liquid by cooling and the +uncombined hydrogen and nitrogen passed again through the apparatus. + +The ammonia can be employed in refrigeration and other ways but if it is +desired to get the nitrogen into the form of nitric acid it has to be +oxidized by the so-called Ostwald process. This is the reaction: + + NH_{3} + 4O --> HNO_{3} + H_{2}O + ammonia oxygen nitric acid water + +The catalyst used to effect this combination is the metal platinum in +the form of fine wire gauze, since the action takes place only on the +surface. The ammonia gas is mixed with air which supplies the oxygen and +the heated mixture run through the platinum gauze at the rate of several +yards a second. Although the gases come in contact with the platinum +only a five-hundredth part of a second yet eighty-five per cent. is +converted into nitric acid. + +The Haber process for the making of ammonia by direct synthesis from its +constituent elements and the supplemental Ostwald process for the +conversion of the ammonia into nitric acid were the salvation of +Germany. As soon as the Germans saw that their dash toward Paris had +been stopped at the Marne they knew that they were in for a long war and +at once made plans for a supply of fixed nitrogen. The chief German dye +factories, the Badische Anilin and Soda-Fabrik, promptly put +$100,000,000 into enlarging its plant and raised its production of +ammonium sulfate from 30,000 to 300,000 tons. One German electrical firm +with aid from the city of Berlin contracted to provide 66,000,000 pounds +of fixed nitrogen a year at a cost of three cents a pound for the next +twenty-five years. The 750,000 tons of Chilean nitrate imported annually +by Germany contained about 116,000 tons of the essential element +nitrogen. The fourteen large plants erected during the war can fix in +the form of nitrates 500,000 tons of nitrogen a year, which is more than +twice the amount needed for internal consumption. So Germany is now not +only independent of the outside world but will have a surplus of +nitrogen products which could be sold even in America at about half what +the farmer has been paying for South American saltpeter. + +Besides the Haber or direct process there are other methods of making +ammonia which are, at least outside of Germany, of more importance. Most +prominent of these is the cyanamid process. This requires electrical +power since it starts with a product of the electrical furnace, calcium +carbide, familiar to us all as a source of acetylene gas. + +If a stream of nitrogen is passed over hot calcium carbide it is taken +up by the carbide according to the following equation: + + CaC_{2} + N_{2} --> CaCN_{2} + C + calcium carbide nitrogen calcium cyanamid carbon + +Calcium cyanamid was discovered in 1895 by Caro and Franke when they +were trying to work out a new process for making cyanide to use in +extracting gold. It looks like stone and, under the name of +lime-nitrogen, or Kalkstickstoff, or nitrolim, is sold as a fertilizer. +If it is desired to get ammonia, it is treated with superheated steam. +The reaction produces heat and pressure, so it is necessary to carry it +on in stout autoclaves or enclosed kettles. The cyanamid is completely +and quickly converted into pure ammonia and calcium carbonate, which is +the same as the limestone from which carbide was made. The reaction is: + + CaCN_{2} + 3H_{2}O --> CaCO_{3} + 2NH_{3} + calcium cyanamid water calcium carbonate ammonia + +Another electrical furnace method, the Serpek process, uses aluminum +instead of calcium for the fixation of nitrogen. Bauxite, or impure +aluminum oxide, the ordinary mineral used in the manufacture of metallic +aluminum, is mixed with coal and heated in a revolving electrical +furnace through which nitrogen is passing. The equation is: + + Al_{2}O_{3} + 3C + N_{2} --> 2AlN + 3CO + aluminum carbon nitrogen aluminum carbon + oxide nitride monoxide + +Then the aluminum nitride is treated with steam under pressure, which +produces ammonia and gives back the original aluminum oxide, but in a +purer form than the mineral from which was made + + 2AlN + 3H_{2}O --> 2NH_{3} + Al_{2}O_{3} + Aluminum water ammonia aluminum oxide + nitride + +The Serpek process is employed to some extent in France in connection +with the aluminum industry. These are the principal processes for the +fixation of nitrogen now in use, but they by no means exhaust the +possibilities. For instance, Professor John C. Bucher, of Brown +University, created a sensation in 1917 by announcing a new process +which he had worked out with admirable completeness and which has some +very attractive features. It needs no electric power or high pressure +retorts or liquid air apparatus. He simply fills a twenty-foot tube with +briquets made out of soda ash, iron and coke and passes producer gas +through the heated tube. Producer gas contains nitrogen since it is made +by passing air over hot coal. The reaction is: + + 2Na_{2}CO_{3} + 4C + N_{2} = 2NaCN + 3CO + sodium carbon nitrogen sodium carbon + carbonate cyanide monoxide + +The iron here acts as the catalyst and converts two harmless substances, +sodium carbonate, which is common washing soda, and carbon, into two of +the most deadly compounds known to man, cyanide and carbon monoxide, +which is what kills you when you blow out the gas. Sodium cyanide is a +salt of hydrocyanic acid, which for, some curious reason is called +"Prussic acid." It is so violent a poison that, as the freshman said in +a chemistry recitation, "a single drop of it placed on the tongue of a +dog will kill a man." + +But sodium cyanide is not only useful in itself, for the extraction of +gold and cleaning of silver, but can be converted into ammonia, and a +variety of other compounds such as urea and oxamid, which are good +fertilizers; sodium ferrocyanide, that makes Prussian blue; and oxalic +acid used in dyeing. Professor Bucher claimed that his furnace could be +set up in a day at a cost of less than $100 and could turn out 150 +pounds of sodium cyanide in twenty-four hours. This process was placed +freely at the disposal of the United States Government for the war and a +10-ton plant was built at Saltville, Va., by the Ordnance Department. +But the armistice put a stop to its operations and left the future of +the process undetermined. + +[Illustration: A CHEMICAL REACTION ON A LARGE SCALE + +From the chemist's standpoint modern warfare consists in the rapid +liberation of nitrogen from its compounds] + +[Illustration: Courtesy of E.I. du Pont de Nemours Co. + +BURNING AIR IN A BIRKELAND-EYDE FURNACE AT THE DU PONT PLANT + +An electric arc consuming about 4000 horse-power of energy is passing +between the U-shaped electrodes which are made of copper tube cooled by +an internal current of water. On the sides of the chamber are seen the +openings through which the air passes impinging directly on both sides +of the surface of the disk of flame. This flame is approximately seven +feet in diameter and appears to be continuous although an alternating +current of fifty cycles a second is used. The electric arc is spread +into this disk flame by the repellent power of an electro-magnet the +pointed pole of which is seen at bottom of the picture. Under this +intense heat a part of the nitrogen and oxygen of the air combine to +form oxides of nitrogen which when dissolved in water form the nitric +acid used in explosives.] + +[Illustration: Courtesy of E.I. du Pont de Nemours Co. + +A BATTERY OF BIRKELAND-EYDE FURNACES FOR THE FIXATION OF NITROGEN AT THE +DU PONT PLANT] + +We might have expected that the fixation of nitrogen by passing an +electrical spark through hot air would have been an American invention, +since it was Franklin who snatched the lightning from the heavens as +well as the scepter from the tyrant and since our output of hot air is +unequaled by any other nation. But little attention was paid to the +nitrogen problem until 1916 when it became evident that we should soon +be drawn into a war "with a first class power." On June 3, 1916, +Congress placed $20,000,000 at the disposal of the president for +investigation of "the best, cheapest and most available means for the +production of nitrate and other products for munitions of war and useful +in the manufacture of fertilizers and other useful products by water +power or any other power." But by the time war was declared on April 6, +1917, no definite program had been approved and by the time the +armistice was signed on November 11, 1918, no plants were in active +operation. But five plants had been started and two of them were nearly +ready to begin work when they were closed by the ending of the war. +United States Nitrate Plant No. 1 was located at Sheffield, Alabama, and +was designed for the production of ammonia by "direct action" from +nitrogen and hydrogen according to the plans of the American Chemical +Company. Its capacity was calculated at 60,000 pounds of anhydrous +ammonia a day, half of which was to be oxidized to nitric acid. Plant +No. 2 was erected at Muscle Shoals, Alabama, to use the process of the +American Cyanamid Company. This was contracted to produce 110,000 tons +of ammonium nitrate a year and later two other cyanamid plants of half +that capacity were started at Toledo and Ancor, Ohio. + +At Muscle Shoals a mushroom city of 20,000 sprang up on an Alabama +cotton field in six months. The raw material, air, was as abundant there +as anywhere and the power, water, could be obtained from the Government +hydro-electric plant on the Tennessee River, but this was not available +during the war, so steam was employed instead. The heat of the coal was +used to cool the air down to the liquefying point. The principle of this +process is simple. Everybody knows that heat expands and cold contracts, +but not everybody has realized the converse of this rule, that expansion +cools and compression heats. If air is forced into smaller space, as in +a tire pump, it heats up and if allowed to expand to ordinary pressure +it cools off again. But if the air while compressed is cooled and then +allowed to expand it must get still colder and the process can go on +till it becomes cold enough to congeal. That is, by expanding a great +deal of air, a little of it can be reduced to the liquefying point. At +Muscle Shoals the plant for liquefying air, in order to get the nitrogen +out of it, consisted of two dozen towers each capable of producing 1765 +cubic feet of pure nitrogen per hour. The air was drawn in through two +pipes, a yard across, and passed through scrubbing towers to remove +impurities. The air was then compressed to 600 pounds per square inch. +Nine tenths of the air was permitted to expand to 50 pounds and this +expansion cooled down the other tenth, still under high pressure, to the +liquefying point. Rectifying towers 24 feet high were stacked with trays +of liquid air from which the nitrogen was continually bubbling off since +its boiling point is twelve degrees centigrade lower than that of +oxygen. Pure nitrogen gas collected at the top of the tower and the +residual liquid air, now about half oxygen, was allowed to escape at the +bottom. + +The nitrogen was then run through pipes into the lime-nitrogen ovens. +There were 1536 of these about four feet square and each holding 1600 +pounds of pulverized calcium carbide. This is at first heated by an +electrical current to start the reaction which afterwards produces +enough heat to keep it going. As the stream of nitrogen gas passes over +the finely divided carbide it is absorbed to form calcium cyanamid as +described on a previous page. This product is cooled, powdered and wet +to destroy any quicklime or carbide left unchanged. Then it is charged +into autoclaves and steam at high temperature and pressure is admitted. +The steam acting on the cyanamid sets free ammonia gas which is carried +to towers down which cold water is sprayed, giving the ammonia water, +familiar to the kitchen and the bathroom. + +But since nitric acid rather than ammonia was needed for munitions, the +oxygen of the air had to be called into play. This process, as already +explained, is carried on by aid of a catalyzer, in this case platinum +wire. At Muscle Shoals there were 696 of these catalyzer boxes. The +ammonia gas, mixed with air to provide the necessary oxygen, was +admitted at the top and passed down through a sheet of platinum gauze of +80 mesh to the inch, heated to incandescence by electricity. In contact +with this the ammonia is converted into gaseous oxides of nitrogen (the +familiar red fumes of the laboratory) which, carried off in pipes, +cooled and dissolved in water, form nitric acid. + +But since none of the national plants could be got into action during +the war, the United States was compelled to draw upon South America for +its supply. The imports of Chilean saltpeter rose from half a million +tons in 1914 to a million and a half in 1917. After peace was made the +Department of War turned over to the Department of Agriculture its +surplus of saltpeter, 150,000 tons, and it was sold to American farmers +at cost, $81 a ton. + +For nitrogen plays a double role in human economy. It appears like +Brahma in two aspects, Vishnu the Preserver and Siva the Destroyer. Here +I have been considering nitrogen in its maleficent aspect, its use in +war. We now turn to its beneficent aspect, its use in peace. + + + + +III + +FEEDING THE SOIL + + +The Great War not only starved people: it starved the land. Enough +nitrogen was thrown away in some indecisive battle on the Aisne to save +India from a famine. The population of Europe as a whole has not been +lessened by the war, but the soil has been robbed of its power to +support the population. A plant requires certain chemical elements for +its growth and all of these must be within reach of its rootlets, for it +will accept no substitutes. A wheat stalk in France before the war had +placed at its feet nitrates from Chile, phosphates from Florida and +potash from Germany. All these were shut off by the firing line and the +shortage of shipping. + +Out of the eighty elements only thirteen are necessary for crops. Four +of these are gases: hydrogen, oxygen, nitrogen and chlorine. Five are +metals: potassium, magnesium, calcium, iron and sodium. Four are +non-metallic solids: carbon, sulfur, phosphorus and silicon. Three of +these, hydrogen, oxygen and carbon, making up the bulk of the plant, are +obtainable _ad libitum_ from the air and water. The other ten in the +form of salts are dissolved in the water that is sucked up from the +soil. The quantity needed by the plant is so small and the quantity +contained in the soil is so great that ordinarily we need not bother +about the supply except in case of three of them. They are nitrogen, +potassium and phosphorus. These would be useless or fatal to plant life +in the elemental form, but fixed in neutral salt they are essential +plant foods. A ton of wheat takes away from the soil about 47 pounds of +nitrogen, 18 pounds of phosphoric acid and 12 pounds of potash. If then +the farmer does not restore this much to his field every year he is +drawing upon his capital and this must lead to bankruptcy in the long +run. + +So much is easy to see, but actually the question is extremely +complicated. When the German chemist, Justus von Liebig, pointed out in +1840 the possibility of maintaining soil fertility by the application of +chemicals it seemed at first as though the question were practically +solved. Chemists assumed that all they had to do was to analyze the soil +and analyze the crop and from this figure out, as easily as balancing a +bank book, just how much of each ingredient would have to be restored to +the soil every year. But somehow it did not work out that way and the +practical agriculturist, finding that the formulas did not fit his farm, +sneered at the professors and whenever they cited Liebig to him he +irreverently transposed the syllables of the name. The chemist when he +went deeper into the subject saw that he had to deal with the colloids, +damp, unpleasant, gummy bodies that he had hitherto fought shy of +because they would not crystallize or filter. So the chemist called to +his aid the physicist on the one hand and the biologist on the other and +then they both had their hands full. The physicist found that he had to +deal with a polyvariant system of solids, liquids and gases mutually +miscible in phases too numerous to be handled by Gibbs's Rule. The +biologist found that he had to deal with the invisible flora and fauna +of a new world. + +Plants obey the injunction of Tennyson and rise on the stepping stones +of their dead selves to higher things. Each successive generation lives +on what is left of the last in the soil plus what it adds from the air +and sunshine. As soon as a leaf or tree trunk falls to the ground it is +taken in charge by a wrecking crew composed of a myriad of microscopic +organisms who proceed to break it up into its component parts so these +can be used for building a new edifice. The process is called "rotting" +and the product, the black, gummy stuff of a fertile soil, is called +"humus." The plants, that is, the higher plants, are not able to live on +their own proteids as the animals are. But there are lower plants, +certain kinds of bacteria, that can break up the big complicated proteid +molecules into their component parts and reduce the nitrogen in them to +ammonia or ammonia-like compounds. Having done this they stop and turn +over the job to another set of bacteria to be carried through the next +step. For you must know that soil society is as complex and specialized +as that above ground and the tiniest bacterium would die rather than +violate the union rules. The second set of bacteria change the ammonia +over to nitrites and then a third set, the Amalgamated Union of Nitrate +Workers, steps in and completes the process of oxidation with an +efficiency that Ostwald might envy, for ninety-six per cent. of the +ammonia of the soil is converted into nitrates. But if the conditions +are not just right, if the food is insufficient or unwholesome or if +the air that circulates through the soil is contaminated with poison +gases, the bacteria go on a strike. The farmer, not seeing the thing +from the standpoint of the bacteria, says the soil is "sick" and he +proceeds to doctor it according to his own notion of what ails it. First +perhaps he tries running in strike breakers. He goes to one of the firms +that makes a business of supplying nitrogen-fixing bacteria from the +scabs or nodules of the clover roots and scatters these colonies over +the field. But if the living conditions remain bad the newcomers will +soon quit work too and the farmer loses his money. If he is wise, then, +he will remedy the conditions, putting a better ventilation system in +his soil perhaps or neutralizing the sourness by means of lime or +killing off the ameboid banditti that prey upon the peaceful bacteria +engaged in the nitrogen industry. It is not an easy job that the farmer +has in keeping billions of billions of subterranean servants contented +and working together, but if he does not succeed at this he wastes his +seed and labor. + +The layman regards the soil as a platform or anchoring place on which to +set plants. He measures its value by its superficial area without +considering its contents, which is as absurd as to estimate a man's +wealth by the size of his safe. The difference in point of view is well +illustrated by the old story of the city chap who was showing his farmer +uncle the sights of New York. When he took him to Central Park he tried +to astonish him by saying "This land is worth $500,000 an acre." The old +farmer dug his toe into the ground, kicked out a clod, broke it open, +looked at it, spit on it and squeezed it in his hand and then said, +"Don't you believe it; 'tain't worth ten dollars an acre. Mighty poor +soil I call it." Both were right. + +[Illustration: Courtesy of American Cyanamid Co. + +FIXING NITROGEN BY CALCIUM CARBIDE + +A view of the oven room in the plant of the American Cyanamid Company. +The steel cylinders standing in the background are packed with the +carbide and then put into the ovens sunk in the floor. When these are +heated internally by electricity to 2000 degrees Fahrenheit pure +nitrogen is let in and absorbed by the carbide, making cyanamid, which +may be used as a fertilizer or for ammonia.] + +[Illustration: Photo by International Film Service + +A BARROW FULL OF POTASH SALTS EXTRACTED FROM SIX TONS OF GREEN KELP BY +THE GOVERNMENT CHEMISTS] + +[Illustration: NATURE'S SILENT METHOD OF NITROGEN FIXATION + +The nodules on the vetch roots contain colonies of bacteria which have +the power of taking the free nitrogen out of the air and putting it in +compounds suitable for plant food.] + +The modern agriculturist realizes that the soil is a laboratory for the +production of plant food and he ordinarily takes more pains to provide a +balanced ration for it than he does for his family. Of course the +necessity of feeding the soil has been known ever since man began to +settle down and the ancient methods of maintaining its fertility, though +discovered accidentally and followed blindly, were sound and +efficacious. Virgil, who like Liberty Hyde Bailey was fond of publishing +agricultural bulletins in poetry, wrote two thousand years ago: + + But sweet vicissitudes of rest and toil + Make easy labor and renew the soil + Yet sprinkle sordid ashes all around + And load with fatt'ning dung thy fallow soil. + +The ashes supplied the potash and the dung the nitrate and phosphate. +Long before the discovery of the nitrogen-fixing bacteria, the custom +prevailed of sowing pea-like plants every third year and then plowing +them under to enrich the soil. But such local supplies were always +inadequate and as soon as deposits of fertilizers were discovered +anywhere in the world they were drawn upon. The richest of these was the +Chincha Islands off the coast of Peru, where millions of penguins and +pelicans had lived in a most untidy manner for untold centuries. The +guano composed of the excrement of the birds mixed with the remains of +dead birds and the fishes they fed upon was piled up to a depth of 120 +feet. From this Isle of Penguins--which is not that described by Anatole +France--a billion dollars' worth of guano was taken and the deposit was +soon exhausted. + +Then the attention of the world was directed to the mainland of Peru and +Chile, where similar guano deposits had been accumulated and, not being +washed away on account of the lack of rain, had been deposited as sodium +nitrate, or "saltpeter." These beds were discovered by a German, Taddeo +Haenke, in 1809, but it was not until the last quarter of the century +that the nitrates came into common use as a fertilizer. Since then more +than 53,000,000 tons have been taken out of these beds and the +exportation has risen to a rate of 2,500,000 to 3,000,000 tons a year. +How much longer they will last is a matter of opinion and opinion is +largely influenced by whether you have your money invested in Chilean +nitrate stock or in one of the new synthetic processes for making +nitrates. The United States Department of Agriculture says the nitrate +beds will be exhausted in a few years. On the other hand the Chilean +Inspector General of Nitrate Deposits in his latest official report says +that they will last for two hundred years at the present rate and that +then there are incalculable areas of low grade deposits, containing less +than eleven per cent., to be drawn upon. + +Anyhow, the South American beds cannot long supply the world's need of +nitrates and we shall some time be starving unless creative chemistry +comes to the rescue. In 1898 Sir William Crookes--the discoverer of the +"Crookes tubes," the radiometer and radiant matter--startled the British +Association for the Advancement of Science by declaring that the world +was nearing the limit of wheat production and that by 1931 the +bread-eaters, the Caucasians, would have to turn to other grains or +restrict their population while the rice and millet eaters of Asia would +continue to increase. Sir William was laughed at then as a +sensationalist. He was, but his sensations were apt to prove true and it +is already evident that he was too near right for comfort. Before we +were half way to the date he set we had two wheatless days a week, +though that was because we persisted in shooting nitrates into the air. +The area producing wheat was by decades:[1] + +THE WHEAT FIELDS OF THE WORLD + + Acres + +1881-90 192,000,000 +1890-1900 211,000,000 +1900-10 242,000,000 +Probable limit 300,000,000 + +If 300,000,000 acres can be brought under cultivation for wheat and the +average yield raised to twenty bushels to the acre, that will give +enough to feed a billion people if they eat six bushels a year as do the +English. Whether this maximum is correct or not there is evidently some +limit to the area which has suitable soil and climate for growing wheat, +so we are ultimately thrown back upon Crookes's solution of the problem; +that is, we must increase the yield per acre and this can only be done +by the use of fertilizers and especially by the fixation of atmospheric +nitrogen. Crookes estimated the average yield of wheat at 12.7 bushels +to the acre, which is more than it is in the new lands of the United +States, Australia and Russia, but less than in Europe, where the soil is +well fed. What can be done to increase the yield may be seen from these +figures: + + GAIN IN THE YIELD OF WHEAT IN BUSHELS PER ACRE + + 1889-90 1913 + + Germany 19 35 + Belgium 30 35 + France 17 20 + United Kingdom 28 32 + United States 12 15 + +The greatest gain was made in Germany and we see a reason for it in the +fact that the German importation of Chilean saltpeter was 55,000 tons in +1880 and 747,000 tons in 1913. In potatoes, too, Germany gets twice as +big a crop from the same ground as we do, 223 bushels per acre instead +of our 113 bushels. But the United States uses on the average only 28 +pounds of fertilizer per acre, while Europe uses 200. + +It is clear that we cannot rely upon Chile, but make nitrates for +ourselves as Germany had to in war time. In the first chapter we +considered the new methods of fixing the free nitrogen from the air. But +the fixation of nitrogen is a new business in this country and our chief +reliance so far has been the coke ovens. When coal is heated in retorts +or ovens for making coke or gas a lot of ammonia comes off with the +other products of decomposition and is caught in the sulfuric acid used +to wash the gas as ammonium sulfate. Our American coke-makers have been +in the habit of letting this escape into the air and consequently we +have been losing some 700,000 tons of ammonium salts every year, enough +to keep our land rich and give us all the explosives we should need. But +now they are reforming and putting in ovens that save the by-products +such as ammonia and coal tar, so in 1916 we got from this source 325,000 +tons a year. + +[Illustration: Courtesy of _Scientific American_. + +Consumption of potash for agricultural purposes in different countries] + +Germany had a natural monopoly of potash as Chile had a natural monopoly +of nitrates. The agriculture of Europe and America has been virtually +dependent upon these two sources of plant foods. Now when the world was +cleft in twain by the shock of August, 1914, the Allied Powers had the +nitrates and the Central Powers had the potash. If Germany had not had +up her sleeve a new process for making nitrates she could not long have +carried on a war and doubtless would not have ventured upon it. But the +outside world had no such substitute for the German potash salts and +has not yet discovered one. Consequently the price of potash in the +United States jumped from $40 to $400 and the cost of food went up with +it. Even under the stimulus of prices ten times the normal and with +chemists searching furnace crannies and bad lands the United States was +able to scrape up less than 10,000 tons of potash in 1916, and this was +barely enough to satisfy our needs for two weeks! + +[Illustration: What happened to potash when the war broke out. This +diagram from the _Journal of Industrial and Engineering Chemistry_ of +July, 1917, shows how the supply of potassium muriate from Germany was +shut off in 1914 and how its price rose.] + +Yet potash compounds are as cheap as dirt. Pick up a handful of gravel +and you will be able to find much of it feldspar or other mineral +containing some ten per cent. of potash. Unfortunately it is in +combination with silica, which is harder to break up than a trust. + +But "constant washing wears away stones" and the potash that the +metallurgist finds too hard to extract in his hottest furnace is washed +out in the course of time through the dropping of the gentle rain from +heaven. "All rivers run to the sea" and so the sea gets salt, all sorts +of salts, principally sodium chloride (our table salt) and next +magnesium, calcium and potassium chlorides or sulfates in this order of +abundance. But if we evaporate sea-water down to dryness all these are +left in a mix together and it is hard to sort them out. Only patient +Nature has time for it and she only did on a large scale in one place, +that is at Stassfurt, Germany. It seems that in the days when +northwestern Prussia was undetermined whether it should be sea or land +it was flooded annually by sea-water. As this slowly evaporated the +dissolved salts crystallized out at the critical points, leaving beds of +various combinations. Each year there would be deposited three to five +inches of salts with a thin layer of calcium sulfate or gypsum on top. +Counting these annual layers, like the rings on a stump, we find that +the Stassfurt beds were ten thousand years in the making. They were +first worked for their salt, common salt, alone, but in 1837 the +Prussian Government began prospecting for new and deeper deposits and +found, not the clean rock salt that they wanted, but bittern, largely +magnesium sulfate or Epsom salt, which is not at all nice for table use. +This stuff was first thrown away until it was realized that it was much +more valuable for the potash it contains than was the rock salt they +were after. Then the Germans began to purify the Stassfurt salts and +market them throughout the world. They contain from fifteen to +twenty-five per cent. of magnesium chloride mixed with magnesium +chloride in "carnallite," with magnesium sulfate in "kainite" and sodium +chloride in "sylvinite." More than thirty thousand miners and workmen +are employed in the Stassfurt works. There are some seventy distinct +establishments engaged in the business, but they are in combination. In +fact they are compelled to be, for the German Government is as anxious +to promote trusts as the American Government is to prevent them. Once +the Stassfurt firms had a falling out and began a cutthroat competition. +But the German Government objects to its people cutting each other's +throats. American dealers were getting unheard of bargains when the +German Government stepped in and compelled the competing corporations to +recombine under threat of putting on an export duty that would eat up +their profits. + +The advantages of such business cooeperation are specially shown in +opening up a new market for an unknown product as in the case of the +introduction of the Stassfurt salts into American agriculture. The +farmer in any country is apt to be set in his ways and when it comes to +inducing him to spend his hard-earned money for chemicals that he never +heard of and could not pronounce he--quite rightly--has to be shown. +Well, he was shown. It was, if I remember right, early in the nineties +that the German Kali Syndikat began operations in America and the United +States Government became its chief advertising agent. In every state +there was an agricultural experiment station and these were provided +liberally with illustrated literature on Stassfurt salts with colored +wall charts and sets of samples and free sacks of salts for field +experiments. The station men, finding that they could rely upon the +scientific accuracy of the information supplied by Kali and that the +experiments worked out well, became enthusiastic advocates of potash +fertilizers. The station bulletins--which Uncle Sam was kind enough to +carry free to all the farmers of the state--sometimes were worded so +like the Kali Company advertising that the company might have raised a +complaint of plagiarizing, but they never did. The Chilean nitrates, +which are under British control, were later introduced by similar +methods through the agency of the state agricultural experiment +stations. + +As a result of all this missionary work, which cost the Kali Company +$50,000 a year, the attention of a large proportion of American farmers +was turned toward intensive farming and they began to realize the +necessity of feeding the soil that was feeding them. They grew dependent +upon these two foreign and widely separated sources of supply. In the +year before the war the United States imported a million tons of +Stassfurt salts, for which the farmers paid more than $20,000,000. Then +a declaration of American independence--the German embargo of 1915--cut +us off from Stassfurt and for five years we had to rely upon our own +resources. We have seen how Germany--shut off from Chile--solved the +nitrogen problem for her fields and munition plants. It was not so easy +for us--shut off from Germany--to solve the potash problem. + +There is no more lack of potash in the rocks than there is of nitrogen +in the air, but the nitrogen is free and has only to be caught and +combined, while the potash is shut up in a granite prison from which it +is hard to get it free. It is not the percentage in the soil but the +percentage in the soil water that counts. A farmer with his potash +locked up in silicates is like the merchant who has left the key of his +safe at home in his other trousers. He may be solvent, but he cannot +meet a sight draft. It is only solvent potash that passes current. + +In the days of our grandfathers we had not only national independence +but household independence. Every homestead had its own potash plant and +soap factory. The frugal housewife dumped the maple wood ashes of the +fireplace into a hollow log set up on end in the backyard. Water poured +over the ashes leached out the lye, which drained into a bucket beneath. +This gave her a solution of pearl ash or potassium carbonate whose +concentration she tested with an egg as a hydrometer. In the meantime +she had been saving up all the waste grease from the frying pan and pork +rinds from the plate and by trying out these she got her soap fat. Then +on a day set apart for this disagreeable process in chemical technology +she boiled the fat and the lye together and got "soft soap," or as the +chemist would call it, potassium stearate. If she wanted hard soap she +"salted it out" with brine. The sodium stearate being less soluble was +precipitated to the top and cooled into a solid cake that could be cut +into bars by pack thread. But the frugal housewife threw away in the +waste water what we now consider the most valuable ingredients, the +potash and the glycerin. + +But the old lye-leach is only to be found in ruins on an abandoned farm +and we no longer burn wood at the rate of a log a night. In 1916 even +under the stimulus of tenfold prices the amount of potash produced as +pearl ash was only 412 tons--and we need 300,000 tons in some form. It +would, of course, be very desirable as a conservation measure if all the +sawdust and waste wood were utilized by charring it in retorts. The gas +makes a handy fuel. The tar washed from the gas contains a lot of +valuable products. And potash can be leached out of the charcoal or from +its ashes whenever it is burned. But this at best would not go far +toward solving the problem of our national supply. + +There are other potash-bearing wastes that might be utilized. The cement +mills which use feldspar in combination with limestone give off a potash +dust, very much to the annoyance of their neighbors. This can be +collected by running the furnace clouds into large settling chambers or +long flues, where the dust may be caught in bags, or washed out by water +sprays or thrown down by electricity. The blast furnaces for iron also +throw off potash-bearing fumes. + +Our six-million-ton crop of sugar beets contains some 12,000 tons of +nitrogen, 4000 tons of phosphoric acid and 18,000 tons of potash, all of +which is lost except where the waste liquors from the sugar factory are +used in irrigating the beet land. The beet molasses, after extracting +all the sugar possible by means of lime, leaves a waste liquor from +which the potash can be recovered by evaporation and charring and +leaching the residue. The Germans get 5000 tons of potassium cyanide and +as much ammonium sulfate annually from the waste liquor of their beet +sugar factories and if it pays them to save this it ought to pay us +where potash is dearer. Various other industries can put in a bit when +Uncle Sam passes around the contribution basket marked "Potash for the +Poor." Wool wastes and fish refuse make valuable fertilizers, although +they will not go far toward solving the problem. If we saved all our +potash by-products they would not supply more than fifteen per cent. of +our needs. + +Though no potash beds comparable to those of Stassfurt have yet been +discovered in the United States, yet in Nebraska, Utah, California and +other western states there are a number of alkali lakes, wet or dry, +containing a considerable amount of potash mixed with soda salts. Of +these deposits the largest is Searles Lake, California. Here there are +some twelve square miles of salt crust some seventy feet deep and the +brine as pumped out contains about four per cent. of potassium chloride. +The quantity is sufficient to supply the country for over twenty years, +but it is not an easy or cheap job to separate the potassium from the +sodium salts which are five times more abundant. These being less +soluble than the potassium salts crystallize out first when the brine is +evaporated. The final crystallization is done in vacuum pans as in +getting sugar from the cane juice. In this way the American Trona +Corporation is producing some 4500 tons of potash salts a month besides +a thousand tons of borax. The borax which is contained in the brine to +the extent of 1-1/2 per cent. is removed from the fertilizer for a +double reason. It is salable by itself and it is detrimental to plant +life. + +Another mineral source of potash is alunite, which is a sort of natural +alum, or double sulfate of potassium and aluminum, with about ten per +cent. of potash. It contains a lot of extra alumina, but after roasting +in a kiln the potassium sulfate can be leached out. The alunite beds +near Marysville, Utah, were worked for all they were worth during the +war, but the process does not give potash cheap enough for our needs in +ordinary times. + +[Illustration: Photo by International Film Service + +IN ORDER TO SECURE A NEW SUPPLY OF POTASH SALTS + +The United States Government set up an experimental plant at Sutherland, +California, for the utilization of kelp. The harvester cuts 40 tons of +kelp at a load] + +[Illustration: THE KELP HARVESTER GATHERING THE SEAWEED FROM THE +PACIFIC OCEAN] + +[Illustration: Courtesy of Hercules Powder Co. + +OVERHEAD SUCTION AT THE SAN DIEGO WHARF PUMPING KELP FROM THE BARGE TO +THE DIGESTION TANKS] + +The tourist going through Wyoming on the Union Pacific will have to the +north of him what is marked on the map as the "Leucite Hills." If he +looks up the word in the Unabridged that he carries in his satchel he +will find that leucite is a kind of lava and that it contains potash. +But he will also observe that the potash is combined with alumina and +silica, which are hard to get out and useless when you get them out. One +of the lavas of the Leucite Hills, that named from its native state +"Wyomingite," gives fifty-seven per cent. of its potash in a soluble +form on roasting with alunite--but this costs too much. The same may be +said of all the potash feldspars and mica. They are abundant enough, but +until we find a way of utilizing the by-products, say the silica in +cement and the aluminum as a metal, they cannot solve our problem. + +Since it is so hard to get potash from the land it has been suggested +that we harvest the sea. The experts of the United States Department of +Agriculture have placed high hopes in the kelp or giant seaweed which +floats in great masses in the Pacific Ocean not far off from the +California coast. This is harvested with ocean reapers run by gasoline +engines and brought in barges to the shore, where it may be dried and +used locally as a fertilizer or burned and the potassium chloride +leached out of the charcoal ashes. But it is hard to handle the bulky, +slimy seaweed cheaply enough to get out of it the small amount of potash +it contains. So efforts are now being made to get more out of the kelp +than the potash. Instead of burning the seaweed it is fermented in vats +producing acetic acid (vinegar). From the resulting liquid can be +obtained lime acetate, potassium chloride, potassium iodide, acetone, +ethyl acetate (used as a solvent for guncotton) and algin, a +gelatin-like gum. + + +PRODUCTION OF POTASH IN THE UNITED STATES + +__________________________________________________________________________ + | | + | 1916 | 1917 + Source | Tons K_{2}O | Per cent. | Tons K_{2}O | Per cent. + | | of total | | of total + | | production | | production +____________________|_____________|____________|_____________|____________ + | | | | +Mineral sources: | | | | + Natural brines | 3,994 | 41.1 | 20,652 | 63.4 + Altmite | 1,850 | 19.0 | 2,402 | 7.3 + Dust from cement | | | | + mills | | | 1,621 | 5.0 + Dust from blast | | | | + furnaces | | | 185 | 0.6 +Organic Sources: | | | | + Kelp | 1,556 | 16.0 | 3,752 | 10.9 + Molasses residue | | | | + from distillers | 1,845 | 19.0 | 2,846 | 8.8 + Wood ashes | 412 | 4.2 | 621 | 1.9 + Waste liquors | | | | + from beet-sugar | | | | + refineries | | | 369 | 1.1 + Miscellaneous | | | | + industrial | | | | + wastes | 63 | .7 | 305 | 1.0 + | ___________ | __________ | ___________ | __________ + | | | | +Total | 9,720 | 100.0 | 32,573 | 100.0 + + --From U S. Bureau of Mines Report, 1918. + + +This table shows how inadequate was the reaction of the United States to +the war demand for potassium salts. The minimum yearly requirements of +the United States are estimated to be 250,000 tons of potash. + +This completes our survey of the visible sources of potash in America. +In 1917 under the pressure of the embargo and unprecedented prices the +output of potash (K_{2}O) in various forms was raised to 32,573 tons, +but this is only about a tenth as much as we needed. In 1918 potash +production was further raised to 52,135 tons, chiefly through the +increase of the output from natural brines to 39,255 tons, nearly twice +what it was the year before. The rust in cotton and the resulting +decrease in yield during the war are laid to lack of potash. Truck crops +grown in soils deficient in potash do not stand transportation well. The +Bureau of Animal Industry has shown in experiments in Aroostook County, +Maine, that the addition of moderate amounts of potash doubled the yield +of potatoes. + +Professor Ostwald, the great Leipzig chemist, boasted in the war: + + America went into the war like a man with a rope round his neck + which is in his enemy's hands and is pretty tightly drawn. With + its tremendous deposits Germany has a world monopoly in potash, + a point of immense value which cannot be reckoned too highly + when once this war is going to be settled. It is in Germany's + power to dictate which of the nations shall have plenty of food + and which shall starve. + +If, indeed, some mineralogist or metallurgist will cut that rope by +showing us a supply of cheap potash we will erect him a monument as big +as Washington's. But Ostwald is wrong in supposing that America is as +dependent as Germany upon potash. The bulk of our food crops are at +present raised without the use of any fertilizers whatever. + +As the cession of Lorraine in 1871 gave Germany the phosphates she +needed for fertilizers so the retrocession of Alsace in 1919 gives +France the potash she needed for fertilizers. Ten years before the war a +bed of potash was discovered in the Forest of Monnebruck, near +Hartmannsweilerkopf, the peak for which French and Germans contested so +fiercely and so long. The layer of potassium salts is 16-1/2 feet thick +and the total deposit is estimated to be 275,000,000 tons of potash. At +any rate it is a formidable rival of Stassfurt and its acquisition by +France breaks the German monopoly. + +When we turn to the consideration of the third plant food we feel +better. While the United States has no such monopoly of phosphates as +Germany had of potash and Chile had of nitrates we have an abundance and +to spare. Whereas we formerly _imported_ about $17,000,000 worth of +potash from Germany and $20,000,000 worth of nitrates from Chile a year +we _exported_ $7,000,000 worth of phosphates. + +Whoever it was who first noticed that the grass grew thicker around a +buried bone he lived so long ago that we cannot do honor to his powers +of observation, but ever since then--whenever it was--old bones have +been used as a fertilizer. But we long ago used up all the buffalo bones +we could find on the prairies and our packing houses could not give us +enough bone-meal to go around, so we have had to draw upon the old +bone-yards of prehistoric animals. Deposits of lime phosphate of such +origin were found in South Carolina in 1870 and in Florida in 1888. +Since then the industry has developed with amazing rapidity until in +1913 the United States produced over three million tons of phosphates, +nearly half of which was sent abroad. The chief source at present is the +Florida pebbles, which are dredged up from the bottoms of lakes and +rivers or washed out from the banks of streams by a hydraulic jet. The +gravel is washed free from the sand and clay, screened and dried, and +then is ready for shipment. The rock deposits of Florida and South +Carolina are more limited than the pebble beds and may be exhausted in +twenty-five or thirty years, but Tennessee and Kentucky have a lot in +reserve and behind them are Idaho, Wyoming and other western states with +millions of acres of phosphate land, so in this respect we are +independent. + +But even here the war hit us hard. For the calcium phosphate as it comes +from the ground is not altogether available because it is not very +soluble and the plants can only use what they can get in the water that +they suck up from the soil. But if the phosphate is treated with +sulfuric acid it becomes more soluble and this product is sold as +"superphosphate." The sulfuric acid is made mostly from iron pyrite and +this we have been content to import, over 800,000 tons of it a year, +largely from Spain, although we have an abundance at home. Since the +shortage of shipping shut off the foreign supply we are using more of +our own pyrite and also our deposits of native sulfur along the Gulf +coast. But as a consequence of this sulfuric acid during the war went up +from $5 to $25 a ton and acidulated phosphates rose correspondingly. + +Germany is short on natural phosphates as she is long on natural potash. +But she has made up for it by utilizing a by-product of her steelworks. +When phosphorus occurs in iron ore, even in minute amounts, it makes the +steel brittle. Much of the iron ores of Alsace-Lorraine were formerly +considered unworkable because of this impurity, but shortly after +Germany took these provinces from France in 1871 a method was discovered +by two British metallurgists, Thomas and Gilchrist, by which the +phosphorus is removed from the iron in the process of converting it into +steel. This consists in lining the crucible or converter with lime and +magnesia, which takes up the phosphorus from the melted iron. This slag +lining, now rich in phosphates, can be taken out and ground up for +fertilizer. So the phosphorus which used to be a detriment is now an +additional source of profit and this British invention has enabled +Germany to make use of the territory she stole from France to outstrip +England in the steel business. In 1910 Germany produced 2,000,000 tons +of Thomas slag while only 160,000 tons were produced in the United +Kingdom. The open hearth process now chiefly used in the United States +gives an acid instead of a basic phosphate slag, not suitable as a +fertilizer. The iron ore of America, with the exception of some of the +southern ores, carries so small a percentage of phosphorus as to make a +basic process inadvisable. + +Recently the Germans have been experimenting with a combined fertilizer, +Schroeder's potassium phosphate, which is said to be as good as Thomas +slag for phosphates and as good as Stassfurt salts for potash. The +American Cyanamid Company is just putting out a similar product, +"Ammo-Phos," in which the ammonia can be varied from thirteen to twenty +per cent. and the phosphoric acid from twenty to forty-seven per cent. +so as to give the proportions desired for any crop. We have then the +possibility of getting the three essential plant foods altogether in +one compound with the elimination of most of the extraneous elements +such as lime and magnesia, chlorids and sulfates. + +For the last three hundred years the American people have been living on +the unearned increment of the unoccupied land. But now that all our land +has been staked out in homesteads and we cannot turn to new soil when we +have used up the old, we must learn, as the older races have learned, +how to keep up the supply of plant food. Only in this way can our +population increase and prosper. As we have seen, the phosphate question +need not bother us and we can see our way clear toward solving the +nitrate question. We gave the Government $20,000,000 to experiment on +the production of nitrates from the air and the results will serve for +fields as well as firearms. But the question of an independent supply of +cheap potash is still unsolved. + + + + +IV + +COAL-TAR COLORS + + +If you put a bit of soft coal into a test tube (or, if you haven't a +test tube, into a clay tobacco pipe and lute it over with clay) and heat +it you will find a gas coming out of the end of the tube that will burn +with a yellow smoky flame. After all the gas comes off you will find in +the bottom of the test tube a chunk of dry, porous coke. These, then, +are the two main products of the destructive distillation of coal. But +if you are an unusually observant person, that is, if you are a born +chemist with an eye to by-products, you will notice along in the middle +of the tube where it is neither too hot nor too cold some dirty drops of +water and some black sticky stuff. If you are just an ordinary person, +you won't pay any attention to this because there is only a little of it +and because what you are after is the coke and gas. You regard the +nasty, smelly mess that comes in between as merely a nuisance because it +clogs up and spoils your nice, clean tube. + +Now that is the way the gas-makers and coke-makers--being for the most +part ordinary persons and not born chemists--used to regard the water +and tar that got into their pipes. They washed it out so as to have the +gas clean and then ran it into the creek. But the neighbors--especially +those who fished in the stream below the gas-works--made a fuss about +spoiling the water, so the gas-men gave away the tar to the boys for use +in celebrating the Fourth of July and election night or sold it for +roofing. + +[Illustration: THE PRODUCTION OF COAL TAR + +A battery of Koppers by-product coke-ovens at the plant of the Bethlehem +Steel Company, Sparrows Point, Maryland. The coke is being pushed out of +one of the ovens into the waiting car. The vapors given off from the +coal contain ammonia and the benzene compound used to make dyes and +explosives] + +[Illustration: IN THESE MIXING VATS AT THE BUFFALO WORKS, ANILINE DYES +ARE PREPARED] + +But this same tar, which for a hundred years was thrown away and nearly +half of which is thrown away yet in the United States, turns out to be +one of the most useful things in the world. It is one of the strategic +points in war and commerce. It wounds and heals. It supplies munitions +and medicines. It is like the magic purse of Fortunatus from which +anything wished for could be drawn. The chemist puts his hand into the +black mass and draws out all the colors of the rainbow. This +evil-smelling substance beats the rose in the production of perfume and +surpasses the honey-comb in sweetness. + +Bishop Berkeley, after having proved that all matter was in your mind, +wrote a book to prove that wood tar would cure all diseases. Nobody +reads it now. The name is enough to frighten them off: "Siris: A Chain +of Philosophical Reflections and Inquiries Concerning the Virtues of Tar +Water." He had a sort of mystical idea that tar contained the +quintessence of the forest, the purified spirit of the trees, which +could somehow revive the spirit of man. People said he was crazy on the +subject, and doubtless he was, but the interesting thing about it is +that not even his active and ingenious imagination could begin to +suggest all of the strange things that can be got out of tar, whether +wood or coal. + +The reason why tar supplies all sorts of useful material is because it +is indeed the quintessence of the forest, of the forests of untold +millenniums if it is coal tar. If you are acquainted with a village +tinker, one of those all-round mechanics who still survive in this age +of specialization and can mend anything from a baby-carriage to an +automobile, you will know that he has on the floor of his back shop a +heap of broken machinery from which he can get almost anything he wants, +a copper wire, a zinc plate, a brass screw or a steel rod. Now coal tar +is the scrap-heap of the vegetable kingdom. It contains a little of +almost everything that makes up trees. But you must not imagine that all +that comes out of coal tar is contained in it. There are only about a +dozen primary products extracted from coal tar, but from these the +chemist is able to build up hundreds of thousands of new substances. +This is true creative chemistry, for most of these compounds are not to +be found in plants and never existed before they were made in the +laboratory. It used to be thought that organic compounds, the products +of vegetable and animal life, could only be produced by organized +beings, that they were created out of inorganic matter by the magic +touch of some "vital principle." But since the chemist has learned how, +he finds it easier to make organic than inorganic substances and he is +confident that he can reproduce any compound that he can analyze. He +cannot only imitate the manufacturing processes of the plants and +animals, but he can often beat them at their own game. + +When coal is heated in the open air it is burned up and nothing but the +ashes is left. But heat the coal in an enclosed vessel, say a big +fireclay retort, and it cannot burn up because the oxygen of the air +cannot get to it. So it breaks up. All parts of it that can be volatized +at a high heat pass off through the outlet pipe and nothing is left in +the retort but coke, that is carbon with the ash it contains. When the +escaping vapors reach a cool part of the outlet pipe the oily and tarry +matter condenses out. Then the gas is passed up through a tower down +which water spray is falling and thus is washed free from ammonia and +everything else that is soluble in water. + +This process is called "destructive distillation." What products come +off depends not only upon the composition of the particular variety of +coal used, but upon the heat, pressure and rapidity of distillation. The +way you run it depends upon what you are most anxious to have. If you +want illuminating gas you will leave in it the benzene. If you are after +the greatest yield of tar products, you impoverish the gas by taking out +the benzene and get a blue instead of a bright yellow flame. If all you +are after is cheap coke, you do not bother about the by-products, but +let them escape and burn as they please. The tourist passing across the +coal region at night could see through his car window the flames of +hundreds of old-fashioned bee-hive coke-ovens and if he were of +economical mind he might reflect that this display of fireworks was +costing the country $75,000,000 a year besides consuming the +irreplaceable fuel supply of the future. But since the gas was not +needed outside of the cities and since the coal tar, if it could be sold +at all, brought only a cent or two a gallon, how could the coke-makers +be expected to throw out their old bee-hive ovens and put in the +expensive retorts and towers necessary to the recovery of the +by-products? But within the last ten years the by-product ovens have +come into use and now nearly half our coke is made in them. + +Although the products of destructive distillation vary within wide +limits, yet the following table may serve to give an approximate idea of +what may be got from a ton of soft coal: + + 1 ton of coal may give + Gas, 12,000 cubic feet + Liquor (Washings) ammonium sulfate (7-25 pounds) + Tar (120 pounds) benzene (10-20 pounds) + toluene (3 pounds) + xylene (1-1/2 pounds) + phenol (1/2 pound) + naphthalene (3/8 pound) + anthracene (1/4 pound) + pitch (80 pounds) + Coke (1200-1500 pounds) + +When the tar is redistilled we get, among other things, the ten "crudes" +which are fundamental material for making dyes. Their names are: +benzene, toluene, xylene, phenol, cresol, naphthalene, anthracene, +methyl anthracene, phenanthrene and carbazol. + +There! I had to introduce you to the whole receiving line, but now that +that ceremony is over we are at liberty to do as we do at a reception, +meet our old friends, get acquainted with one or two more and turn our +backs on the rest. Two of them, I am sure, you've met before, phenol, +which is common carbolic acid, and naphthalene, which we use for +mothballs. But notice one thing in passing, that not one of them is a +dye. They are all colorless liquids or white solids. Also they all have +an indescribable odor--all odors that you don't know are +indescribable--which gives them and their progeny, even when odorless, +the name of "aromatic compounds." + +[Illustration: Fig. 8. Diagram of the products obtained from coal and +some of their uses.] + +The most important of the ten because he is the father of the family is +benzene, otherwise called benzol, but must not be confused with +"benzine" spelled with an _i_ which we used to burn and clean our +clothes with. "Benzine" is a kind of gasoline, but benzene _alias_ +benzol has quite another constitution, although it looks and burns the +same. Now the search for the constitution of benzene is one of the most +exciting chapters in chemistry; also one of the most intricate chapters, +but, in spite of that, I believe I can make the main point of it clear +even to those who have never studied chemistry--provided they retain +their childish liking for puzzles. It is really much like putting +together the old six-block Chinese puzzle. The chemist can work better +if he has a picture of what he is working with. Now his unit is the +molecule, which is too small even to analyze with the microscope, no +matter how high powered. So he makes up a sort of diagram of the +molecule, and since he knows the number of atoms and that they are +somehow attached to one another, he represents each atom by the first +letter of its name and the points of attachment or bonds by straight +lines connecting the atoms of the different elements. Now it is one of +the rules of the game that all the bonds must be connected or hooked up +with atoms at both ends, that there shall be no free hands reaching out +into empty space. Carbon, for instance, has four bonds and hydrogen only +one. They unite, therefore, in the proportion of one atom of carbon to +four of hydrogen, or CH_{4}, which is methane or marsh gas and obviously +the simplest of the hydrocarbons. But we have more complex hydrocarbons +such as C_{6}H_{14}, known as hexane. Now if you try to draw the +diagrams or structural formulas of these two compounds you will easily +get + + H H H H H H H + | | | | | | | + H-C-H H-C-C-C-C-C-C-H + | | | | | | | + H H H H H H H + methane hexane + +Each carbon atom, you see, has its four hands outstretched and duly +grasped by one-handed hydrogen atoms or by neighboring carbon atoms in +the chain. We can have such chains as long as you please, thirty or more +in a chain; they are all contained in kerosene and paraffin. + +So far the chemist found it east to construct diagrams that would +satisfy his sense of the fitness of things, but when he found that +benzene had the compostion C_{6}H_{6} he was puzzled. If you try to draw +the picture of C_{6}H_{6} you will get something like this: + + | | | | | | + -C-C-C-C-C-C- + | | | | | | + H H H H H H + +which is an absurdity because more than half of the carbon hands are +waving wildly around asking to be held by something. Benzene, +C_{6}H_{6}, evidently is like hexane, C_{6}H_{14}, in having a chain of +six carbon atoms, but it has dropped its H's like an Englishman. Eight +of the H's are missing. + +Now one of the men who was worried over this benzene puzzle was the +German chemist, Kekule. One evening after working over the problem all +day he was sitting by the fire trying to rest, but he could not throw +it off his mind. The carbon and the hydrogen atoms danced like imps on +the carpet and as he watched them through his half-closed eyes he +suddenly saw that the chain of six carbon atoms had joined at the ends +and formed a ring while the six hydrogen atoms were holding on to the +outside hands, in this fashion: + + H + | + C + / \\ + H-C C-H + || | + H-C C-H + \ // + C + | + H + +Professor Kekule saw at once that the demons of his subconscious self +had furnished him with a clue to the labyrinth, and so it proved. We +need not suppose that the benzene molecule if we could see it would look +anything like this diagram of it, but the theory works and that is all +the scientist asks of any theory. By its use thousands of new compounds +have been constructed which have proved of inestimable value to man. The +modern chemist is not a discoverer, he is an inventor. He sits down at +his desk and draws a "Kekule ring" or rather hexagon. Then he rubs out +an H and hooks a nitro group (NO_{2}) on to the carbon in place of it; +next he rubs out the O_{2} of the nitro group and puts in H_{2}; then he +hitches on such other elements, or carbon chains and rings as he likes. +He works like an architect designing a house and when he gets a picture +of the proposed compounds to suit him he goes into the laboratory to +make it. First he takes down the bottle of benzene and boils up some of +this with nitric acid and sulfuric acid. This he puts in the nitro group +and makes nitro-benzene, C_{6}H_{5}NO_{2}. He treats this with hydrogen, +which displaces the oxygen and gives C_{6}H_{5}NH_{2} or aniline, which +is the basis of so many of these compounds that they are all commonly +called "the aniline dyes." But aniline itself is not a dye. It is a +colorless or brownish oil. + +It is not necessary to follow our chemist any farther now that we have +seen how he works, but before we pass on we will just look at one of his +products, not one of the most complicated but still complicated enough. + +[Illustration: A molecule of a coal-tar dye] + +The name of this is sodium ditolyl-disazo-beta-naphthylamine- +6-sulfonic-beta-naphthylamine-3.6-disulfonate. + +These chemical names of organic compounds are discouraging to the +beginner and amusing to the layman, but that is because neither of them +realizes that they are not really words but formulas. They are +hyphenated because they come from Germany. The name given above is no +more of a mouthful than "a-square-plus-two-a-b-plus-b-square" or "Third +Assistant Secretary of War to the President of the United States of +America." The trade name of this dye is Brilliant Congo, but while that +is handier to say it does not mean anything. Nobody but an expert in +dyes would know what it was, while from the formula name any chemist +familiar with such compounds could draw its picture, tell how it would +behave and what it was made from, or even make it. The old alchemist was +a secretive and pretentious person and used to invent queer names for +the purpose of mystifying and awing the ignorant. But the chemist in +dropping the al- has dropped the idea of secrecy and his names, though +equally appalling to the layman, are designed to reveal and not to +conceal. + +From this brief explanation the reader who has not studied chemistry +will, I think, be able to get some idea of how these very intricate +compounds are built up step by step. A completed house is hard to +understand, but when we see the mason laying one brick on top of another +it does not seem so difficult, although if we tried to do it we should +not find it so easy as we think. Anyhow, let me give you a hint. If you +want to make a good impression on a chemist don't tell him that he +seems to you a sort of magician, master of a black art, and all that +nonsense. The chemist has been trying for three hundred years to live +down the reputation of being inspired of the devil and it makes him mad +to have his past thrown up at him in this fashion. If his tactless +admirers would stop saying "it is all a mystery and a miracle to me, +and I cannot understand it" and pay attention to what he is telling them +they would understand it and would find that it is no more of a mystery +or a miracle than anything else. You can make an electrician mad in the +same way by interrupting his explanation of a dynamo by asking: "But you +cannot tell me what electricity really is." The electrician does not +care a rap what electricity "really is"--if there really is any meaning +to that phrase. All he wants to know is what he can do with it. + +[Illustration: COMPARISON OF COAL AND ITS DISTILLATION PRODUCTS From +Hesse's "The Industry of the Coal Tar Dyes," _Journal of Industrial and +Engineering Chemistry_, December, 1914] + +The tar obtained from the gas plant or the coke plant has now to be +redistilled, giving off the ten "crudes" already mentioned and leaving +in the still sixty-five per cent. of pitch, which may be used for +roofing, paving and the like. The ten primary products or crudes are +then converted into secondary products or "intermediates" by processes +like that for the conversion of benzene into aniline. There are some +three hundred of these intermediates in use and from them are built up +more than three times as many dyes. The year before the war the American +custom house listed 5674 distinct brands of synthetic dyes imported, +chiefly from Germany, but some of these were trade names for the same +product made by different firms or represented by different degrees of +purity or form of preparation. Although the number of possible products +is unlimited and over five thousand dyes are known, yet only about nine +hundred are in use. We can summarize the situation so: + + Coal-tar --> 10 crudes --> 300 intermediates --> 900 dyes --> 5000 brands. + +Or, to borrow the neat simile used by Dr. Bernhard C. Hesse, it is like +cloth-making where "ten fibers make 300 yarns which are woven into 900 +patterns." + +The advantage of the artificial dyestuffs over those found in nature +lies in their variety and adaptability. Practically any desired tint or +shade can be made for any particular fabric. If my lady wants a new kind +of green for her stockings or her hair she can have it. Candies and +jellies and drinks can be made more attractive and therefore more +appetizing by varied colors. Easter eggs and Easter bonnets take on new +and brighter hues. + +More and more the chemist is becoming the architect of his own fortunes. +He does not make discoveries by picking up a beaker and pouring into it +a little from each bottle on the shelf to see what happens. He generally +knows what he is after, and he generally gets it, although he is still +often baffled and occasionally happens on something quite unexpected and +perhaps more valuable than what he was looking for. Columbus was looking +for India when he ran into an obstacle that proved to be America. +William Henry Perkin was looking for quinine when he blundered into that +rich and undiscovered country, the aniline dyes. William Henry was a +queer boy. He had rather listen to a chemistry lecture than eat. When he +was attending the City of London School at the age of thirteen there was +an extra course of lectures on chemistry given at the noon recess, so he +skipped his lunch to take them in. Hearing that a German chemist named +Hofmann had opened a laboratory in the Royal College of London he headed +for that. Hofmann obviously had no fear of forcing the young intellect +prematurely. He perhaps had never heard that "the tender petals of the +adolescent mind must be allowed to open slowly." He admitted young +Perkin at the age of fifteen and started him on research at the end of +his second year. An American student nowadays thinks he is lucky if he +gets started on his research five years older than Perkin. Now if +Hofmann had studied pedagogical psychology he would have been informed +that nothing chills the ardor of the adolescent mind like being set at +tasks too great for its powers. If he had heard this and believed it, he +would not have allowed Perkin to spend two years in fruitless endeavors +to isolate phenanthrene from coal tar and to prepare artificial +quinine--and in that case Perkin would never have discovered the aniline +dyes. But Perkin, so far from being discouraged, set up a private +laboratory so he could work over-time. While working here during the +Easter vacation of 1856--the date is as well worth remembering as +1066--he was oxidizing some aniline oil when he got what chemists most +detest, a black, tarry mass instead of nice, clean crystals. When he +went to wash this out with alcohol he was surprised to find that it gave +a beautiful purple solution. This was "mauve," the first of the aniline +dyes. + +The funny thing about it was that when Perkin tried to repeat the +experiment with purer aniline he could not get his color. It was because +he was working with impure chemicals, with aniline containing a little +toluidine, that he discovered mauve. It was, as I said, a lucky +accident. But it was not accidental that the accident happened to the +young fellow who spent his noonings and vacations at the study of +chemistry. A man may not find what he is looking for, but he never +finds anything unless he is looking for something. + +Mauve was a product of creative chemistry, for it was a substance that +had never existed before. Perkin's next great triumph, ten years later, +was in rivaling Nature in the manufacture of one of her own choice +products. This is alizarin, the coloring matter contained in the madder +root. It was an ancient and oriental dyestuff, known as "Turkey red" or +by its Arabic name of "alizari." When madder was introduced into France +it became a profitable crop and at one time half a million tons a year +were raised. A couple of French chemists, Robiquet and Colin, extracted +from madder its active principle, alizarin, in 1828, but it was not +until forty years later that it was discovered that alizarin had for its +base one of the coal-tar products, anthracene. Then came a neck-and-neck +race between Perkin and his German rivals to see which could discover a +cheap process for making alizarin from anthracene. The German chemists +beat him to the patent office by one day! Graebe and Liebermann filed +their application for a patent on the sulfuric acid process as No. 1936 +on June 25, 1869. Perkin filed his for the same process as No. 1948 on +June 26. It had required twenty years to determine the constitution of +alizarin, but within six months from its first synthesis the commercial +process was developed and within a few years the sale of artificial +alizarin reached $8,000,000 annually. The madder fields of France were +put to other uses and even the French soldiers became dependent on +made-in-Germany dyes for their red trousers. The British soldiers were +placed in a similar situation as regards their red coats when after +1878 the azo scarlets put the cochineal bug out of business. + +The modern chemist has robbed royalty of its most distinctive insignia, +Tyrian purple. In ancient times to be "porphyrogene," that is "born to +the purple," was like admission to the Almanach de Gotha at the present +time, for only princes or their wealthy rivals could afford to pay $600 +a pound for crimsoned linen. The precious dye is secreted by a +snail-like shellfish of the eastern coast of the Mediterranean. From a +tiny sac behind the head a drop of thick whitish liquid, smelling like +garlic, can be extracted. If this is spread upon cloth of any kind and +exposed to air and sunlight it turns first green, next blue and then +purple. If the cloth is washed with soap--that is, set by alkali--it +becomes a fast crimson, such as Catholic cardinals still wear as princes +of the church. The Phoenician merchants made fortunes out of their +monopoly, but after the fall of Tyre it became one of "the lost +arts"--and accordingly considered by those whose faces are set toward +the past as much more wonderful than any of the new arts. But in 1909 +Friedlander put an end to the superstition by analyzing Tyrian purple +and finding that it was already known. It was the same as a dye that had +been prepared five years before by Sachs but had not come into +commercial use because of its inferiority to others in the market. It +required 12,000 of the mollusks to supply the little material needed for +analysis, but once the chemist had identified it he did not need to +bother the Murex further, for he could make it by the ton if he had +wanted to. The coloring principle turned out to be a di-brom indigo, +that is the same as the substance extracted from the Indian plant, but +with the addition of two atoms of bromine. Why a particular kind of a +shellfish should have got the habit of extracting this rare element from +sea water and stowing it away in this peculiar form is "one of those +things no fellow can find out." But according to the chemist the Murex +mollusk made a mistake in hitching the bromine to the wrong carbon +atoms. He finds as he would word it that the 6:6' di-brom indigo +secreted by the shellfish is not so good as the 5:5' di-brom indigo now +manufactured at a cheap rate and in unlimited quantity. But we must not +expect too much of a mollusk's mind. In their cheapness lies the offense +of the aniline dyes in the minds of some people. Our modern aristocrats +would delight to be entitled "porphyrogeniti" and to wear exclusive +gowns of "purple and scarlet from the isles of Elishah" as was done in +Ezekiel's time, but when any shopgirl or sailor can wear the royal color +it spoils its beauty in their eyes. Applied science accomplishes a real +democracy such as legislation has ever failed to establish. + +Any kind of dye found in nature can be made in the laboratory whenever +its composition is understood and usually it can be made cheaper and +purer than it can be extracted from the plant. But to work out a +profitable process for making it synthetically is sometimes a task +requiring high skill, persistent labor and heavy expenditure. One of the +latest and most striking of these achievements of synthetic chemistry is +the manufacture of indigo. + +Indigo is one of the oldest and fastest of the dyestuffs. To see that it +is both ancient and lasting look at the unfaded blue cloths that enwrap +an Egyptian mummy. When Caesar conquered our British ancestors he found +them tattooed with woad, the native indigo. But the chief source of +indigo was, as its name implies, India. In 1897 nearly a million acres +in India were growing the indigo plant and the annual value of the crop +was $20,000,000. Then the fall began and by 1914 India was producing +only $300,000 worth! What had happened to destroy this profitable +industry? Some blight or insect? No, it was simply that the Badische +Anilin-und-Soda Fabrik had worked out a practical process for making +artificial indigo. + +That indigo on breaking up gave off aniline was discovered as early as +1840. In fact that was how aniline got its name, for when Fritzsche +distilled indigo with caustic soda he called the colorless distillate +"aniline," from the Arabic name for indigo, "anil" or "al-nil," that is, +"the blue-stuff." But how to reverse the process and get indigo from +aniline puzzled chemists for more than forty years until finally it was +solved by Adolf von Baeyer of Munich, who died in 1917 at the age of +eighty-four. He worked on the problem of the constitution of indigo for +fifteen years and discovered several ways of making it. It is possible +to start from benzene, toluene or naphthalene. The first process was the +easiest, but if you will refer to the products of the distillation of +tar you will find that the amount of toluene produced is less than the +naphthalene, which is hard to dispose of. That is, if a dye factory had +worked out a process for making indigo from toluene it would not be +practicable because there was not enough toluene produced to supply the +demand for indigo. So the more complicated napthalene process was +chosen in preference to the others in order to utilize this by-product. + +The Badische Anilin-und-Soda Fabrik spent $5,000,000 and seventeen years +in chemical research before they could make indigo, but they gained a +monopoly (or, to be exact, ninety-six per cent.) of the world's +production. A hundred years ago indigo cost as much as $4 a pound. In +1914 we were paying fifteen cents a pound for it. Even the pauper labor +of India could not compete with the German chemists at that price. At +the beginning of the present century Germany was paying more than +$3,000,000 a year for indigo. Fourteen years later Germany was _selling_ +indigo to the amount of $12,600,000. Besides its cheapness, artificial +indigo is preferable because it is of uniform quality and greater +purity. Vegetable indigo contains from forty to eighty per cent. of +impurities, among them various other tinctorial substances. Artificial +indigo is made pure and of any desired strength, so the dyers can depend +on it. + +The value of the aniline colors lies in their infinite variety. Some are +fast, some will fade, some will stand wear and weather as long as the +fabric, some will wash out on the spot. Dyes can be made that will +attach themselves to wool, to silk or to cotton, and give it any shade +of any color. The period of discovery by accident has long gone by. The +chemist nowadays decides first just what kind of a dye he wants, and +then goes to work systematically to make it. He begins by drawing a +diagram of the molecule, double-linking nitrogen or carbon and oxygen +atoms to give the required intensity, putting in acid or basic radicals +to fasten it to the fiber, shifting the color back and forth along the +spectrum at will by introducing methyl groups, until he gets it just to +his liking. + +Art can go ahead of nature in the dyestuff business. Before man found +that he could make all the dyes he wanted from the tar he had been +burning up at home he searched the wide world over to find colors by +which he could make himself--or his wife--garments as beautiful as those +that arrayed the flower, the bird and the butterfly. He sent divers down +into the Mediterranean to rob the murex of his purple. He sent ships to +the new world to get Brazil wood and to the oldest world for indigo. He +robbed the lady cochineal of her scarlet coat. Why these peculiar +substances were formed only by these particular plants, mussels and +insects it is hard to understand. I don't know that Mrs. Cacti Coccus +derived any benefit from her scarlet uniform when khaki would be safer, +and I can't imagine that to a shellfish it was of advantage to turn red +as it rots or to an indigo plant that its leaves in decomposing should +turn blue. But anyhow, it was man that took advantage of them until he +learned how to make his own dyestuffs. + +Our independent ancestors got along so far as possible with what grew in +the neighborhood. Sweetapple bark gave a fine saffron yellow. Ribbons +were given the hue of the rose by poke berry juice. The Confederates in +their butternut-colored uniform were almost as invisible as if in khaki +or _feldgrau_. Madder was cultivated in the kitchen garden. Only logwood +from Jamaica and indigo from India had to be imported. That we are not +so independent today is our own fault, for we waste enough coal tar to +supply ourselves and other countries with all the new dyes needed. It is +essentially a question of economy and organization. We have forgotten +how to economize, but we have learned how to organize. + +The British Government gave the discoverer of mauve a title, but it did +not give him any support in his endeavors to develop the industry, +although England led the world in textiles and needed more dyes than any +other country. So in 1874 Sir William Perkin relinquished the attempt to +manufacture the dyes he had discovered because, as he said, Oxford and +Cambridge refused to educate chemists or to carry on research. Their +students, trained in the classics for the profession of being a +gentleman, showed a decided repugnance to the laboratory on account of +its bad smells. So when Hofmann went home he virtually took the infant +industry along with him to Germany, where Ph.D.'s were cheap and +plentiful and not afraid of bad smells. There the business throve +amazingly, and by 1914 the Germans were manufacturing more than +three-fourths of all the coal-tar products of the world and supplying +material for most of the rest. The British cursed the universities for +thus imperiling the nation through their narrowness and neglect; but +this accusation, though natural, was not altogether fair, for at least +half the blame should go to the British dyer, who did not care where his +colors came from, so long as they were cheap. When finally the +universities did turn over a new leaf and began to educate chemists, the +manufacturers would not employ them. Before the war six English +factories producing dyestuffs employed only 35 chemists altogether, +while one German color works, the Hoechster Farbwerke, employed 307 +expert chemists and 74 technologists. + +This firm united with the six other leading dye companies of Germany on +January 1, 1916, to form a trust to last for fifty years. During this +time they will maintain uniform prices and uniform wage scales and hours +of labor, and exchange patents and secrets. They will divide the foreign +business _pro rata_ and share the profits. The German chemical works +made big profits during the war, mostly from munitions and medicines, +and will be, through this new combination, in a stronger position than +ever to push the export trade. + +As a consequence of letting the dye business get away from her, England +found herself in a fix when war broke out. She did not have dyes for her +uniforms and flags, and she did not have drugs for her wounded. She +could not take advantage of the blockade to capture the German trade in +Asia and South America, because she could not color her textiles. A blue +cotton dyestuff that sold before the war at sixty cents a pound, brought +$34 a pound. A bright pink rhodamine formerly quoted at a dollar a pound +jumped to $48. When one keg of dye ordinarily worth $15 was put up at +forced auction sale in 1915 it was knocked down at $1500. The +Highlanders could not get the colors for their kilts until some German +dyes were smuggled into England. The textile industries of Great +Britain, that brought in a billion dollars a year and employed one and a +half million workers, were crippled for lack of dyes. The demand for +high explosives from the front could not be met because these also are +largely coal-tar products. Picric acid is both a dye and an explosive. +It is made from carbolic acid and the famous trinitrotoluene is made +from toluene, both of which you will find in the list of the ten +fundamental "crudes." + +Both Great Britain and the United States realized the danger of allowing +Germany to recover her former monopoly, and both have shown a readiness +to cast overboard their traditional policies to meet this emergency. The +British Government has discovered that a country without a tariff is a +land without walls. The American Government has discovered that an +industry is not benefited by being cut up into small pieces. Both +governments are now doing all they can to build up big concerns and to +provide them with protection. The British Government assisted in the +formation of a national company for the manufacture of synthetic dyes by +taking one-sixth of the stock and providing $500,000 for a research +laboratory. But this effort is now reported to be "a great failure" +because the Government put it in charge of the politicians instead of +the chemists. + +The United States, like England, had become dependent upon Germany for +its dyestuffs. We imported nine-tenths of what we used and most of those +that were produced here were made from imported intermediates. When the +war broke out there were only seven firms and 528 persons employed in +the manufacture of dyes in the United States. One of these, the +Schoelkopf Aniline and Chemical Works, of Buffalo, deserves mention, for +it had stuck it out ever since 1879, and in 1914 was making 106 dyes. In +June, 1917, this firm, with the encouragement of the Government Bureau +of Foreign and Domestic Commerce, joined with some of the other American +producers to form a trade combination, the National Aniline and Chemical +Company. The Du Pont Company also entered the field on an extensive +scale and soon there were 118 concerns engaged in it with great profit. +During the war $200,000,000 was invested in the domestic dyestuff +industry. To protect this industry Congress put on a specific duty of +five cents a pound and an ad valorem duty of 30 per cent. on imported +dyestuffs; but if, after five years, American manufacturers are not +producing 60 per cent. in value of the domestic consumption, the +protection is to be removed. For some reason, not clearly understood and +therefore hotly discussed, Congress at the last moment struck off the +specific duty from two of the most important of the dyestuffs, indigo +and alizarin, as well as from all medicinals and flavors. + +The manufacture of dyes is not a big business, but it is a strategic +business. Heligoland is not a big island, but England would have been +glad to buy it back during the war at a high price per square yard. +American industries employing over two million men and women and +producing over three billion dollars' worth of products a year are +dependent upon dyes. Chief of these is of course textiles, using more +than half the dyes; next come leather, paper, paint and ink. We have +been importing more than $12,000,000 worth of coal-tar products a year, +but the cottonseed oil we exported in 1912 would alone suffice to pay +that bill twice over. But although the manufacture of dyes cannot be +called a big business, in comparison with some others, it is a paying +business when well managed. The German concerns paid on an average 22 +per cent. dividends on their capital and sometimes as high as 50 per +cent. Most of the standard dyes have been so long in use that the +patents are off and the processes are well enough known. We have the +coal tar and we have the chemists, so there seems no good reason why we +should not make our own dyes, at least enough of them so we will not be +caught napping as we were in 1914. It was decidedly humiliating for our +Government to have to beg Germany to sell us enough colors to print our +stamps and greenbacks and then have to beg Great Britain for permission +to bring them over by Dutch ships. + +The raw material for the production of coal-tar products we have in +abundance if we will only take the trouble to save it. In 1914 the crude +light oil collected from the coke-ovens would have produced only about +4,500,000 gallons of benzol and 1,500,000 gallons of toluol, but in 1917 +this output was raised to 40,200,000 gallons of benzol and 10,200,000 of +toluol. The toluol was used mostly in the manufacture of trinitrotoluol +for use in Europe. When the war broke out in 1914 it shut off our supply +of phenol (carbolic acid) for which we were dependent upon foreign +sources. This threatened not only to afflict us with headaches by +depriving us of aspirin but also to removed the consolation of music, +for phenol is used in making phonographic records. Mr. Edison with his +accustomed energy put up a factory within a few weeks for the +manufacture of synthetic phenol. When we entered the war the need for +phenol became yet more imperative, for it was needed to make picric +acid for filling bombs. This demand was met, and in 1917 there were +fifteen new plants turning out 64,146,499 pounds of phenol valued at +$23,719,805. + +Some of the coal-tar products, as we see, serve many purposes. For +instance, picric acid appears in three places in this book. It is a high +explosive. It is a powerful and permanent yellow dye as any one who has +touched it knows. Thirdly it is used as an antiseptic to cover burned +skin. Other coal-tar dyes are used for the same purpose, "malachite +green," "brilliant green," "crystal violet," "ethyl violet" and +"Victoria blue," so a patient in a military hospital is decorated like +an Easter egg. During the last five years surgeons have unfortunately +had unprecedented opportunities for the study of wounds and fortunately +they have been unprecedentedly successful in finding improved methods of +treating them. In former wars a serious wound meant usually death or +amputation. Now nearly ninety per cent. of the wounded are able to +continue in the service. The reason for this improvement is that +medicines are now being made to order instead of being gathered "from +China to Peru." The old herb doctor picked up any strange plant that he +could find and tried it on any sick man that would let him. This +empirical method, though hard on the patients, resulted in the course of +five thousand years in the discovery of a number of useful remedies. But +the modern medicine man when he knows the cause of the disease is +usually able to devise ways of counteracting it directly. For instance, +he knows, thanks to Pasteur and Metchnikoff, that the cause of wound +infection is the bacterial enemies of man which swarm by the million +into any breach in his protective armor, the skin. Now when a breach is +made in a line of intrenchments the defenders rush troops to the +threatened spot for two purposes, constructive and destructive, +engineers and warriors, the former to build up the rampart with +sandbags, the latter to kill the enemy. So when the human body is +invaded the blood brings to the breach two kinds of defenders. One is +the serum which neutralizes the bacterial poison and by coagulating +forms a new skin or scab over the exposed flesh. The other is the +phagocytes or white corpuscles, the free lances of our corporeal +militia, which attack and kill the invading bacteria. The aim of the +physician then is to aid these defenders as much as possible without +interfering with them. Therefore the antiseptic he is seeking is one +that will assist the serum in protecting and repairing the broken +tissues and will kill the hostile bacteria without killing the friendly +phagocytes. Carbolic acid, the most familiar of the coal-tar +antiseptics, will destroy the bacteria when it is diluted with 250 parts +of water, but unfortunately it puts a stop to the fighting activities of +the phagocytes when it is only half that strength, or one to 500, so it +cannot destroy the infection without hindering the healing. + +In this search for substances that would attack a specific disease germ +one of the leading investigators was Prof. Paul Ehrlich, a German +physician of the Hebrew race. He found that the aniline dyes were useful +for staining slides under the microscope, for they would pick out +particular cells and leave others uncolored and from this starting point +he worked out organic and metallic compounds which would destroy the +bacteria and parasites that cause some of the most dreadful of diseases. +A year after the war broke out Professor Ehrlich died while working in +his laboratory on how to heal with coal-tar compounds the wounds +inflicted by explosives from the same source. + +One of the most valuable of the aniline antiseptics employed by Ehrlich +is flavine or, if the reader prefers to call it by its full name, +diaminomethylacridinium chloride. Flavine, as its name implies, is a +yellow dye and will kill the germs causing ordinary abscesses when in +solution as dilute as one part of the dye to 200,000 parts of water, but +it does not interfere with the bactericidal action of the white blood +corpuscles unless the solution is 400 times as strong as this, that is +one part in 500. Unlike carbolic acid and other antiseptics it is said +to stimulate the serum instead of impairing its activity. Another +antiseptic of the coal-tar family which has recently been brought into +use by Dr. Dakin of the Rockefeller Institute is that called by European +physicians chloramine-T and by American physicians chlorazene and by +chemists para-toluene-sodium-sulfo-chloramide. + +This may serve to illustrate how a chemist is able to make such remedies +as the doctor needs, instead of depending upon the accidental +by-products of plants. On an earlier page I explained how by starting +with the simplest of ring-compounds, the benzene of coal tar, we could +get aniline. Suppose we go a step further and boil the aniline oil with +acetic acid, which is the acid of vinegar minus its water. This easy +process gives us acetanilid, which when introduced into the market some +years ago under the name of "antifebrin" made a fortune for its makers. + +The making of medicines from coal tar began in 1874 when Kolbe made +salicylic acid from carbolic acid. Salicylic acid is a rheumatism remedy +and had previously been extracted from willow bark. If now we treat +salicylic acid with concentrated acetic acid we get "aspirin." From +aniline again are made "phenacetin," "antipyrin" and a lot of other +drugs that have become altogether too popular as headache remedies--say +rather "headache relievers." + +Another class of synthetics equally useful and likewise abused, are the +soporifics, such as "sulphonal," "veronal" and "medinal." When it is not +desired to put the patient to sleep but merely to render insensible a +particular place, as when a tooth is to be pulled, cocain may be used. +This, like alcohol and morphine, has proved a curse as well as a +blessing and its sale has had to be restricted because of the many +victims to the habit of using this drug. Cocain is obtained from the +leaves of the South American coca tree, but can be made artificially +from coal-tar products. The laboratory is superior to the forest because +other forms of local anesthetics, such as eucain and novocain, can be +made that are better than the natural alkaloid because more effective +and less poisonous. + +I must not forget to mention another lot of coal-tar derivatives in +which some of my readers will take a personal interest. That is the +photographic developers. I am old enough to remember when we used to +develop our plates in ferrous sulfate solution and you never saw nicer +negatives than we got with it. But when pyrogallic acid came in we +switched over to that even though it did stain our fingers and sometimes +our plates. Later came a swarm of new organic reducing agents under +various fancy names, such as metol, hydro (short for hydro-quinone) and +eikongen ("the image-maker"). Every fellow fixed up his own formula and +called his fellow-members of the camera club fools for not adopting it +though he secretly hoped they would not. + +Under the double stimulus of patriotism and high prices the American +drug and dyestuff industry developed rapidly. In 1917 about as many +pounds of dyes were manufactured in America as were imported in 1913 and +our _exports_ of American-made dyes exceeded in value our _imports_ +before the war. In 1914 the output of American dyes was valued at +$2,500,000. In 1917 it amounted to over $57,000,000. This does not mean +that the problem was solved, for the home products were not equal in +variety and sometimes not in quality to those made in Germany. Many +valuable dyes were lacking and the cost was of course much higher. +Whether the American industry can compete with the foreign in an open +market and on equal terms is impossible to say because such conditions +did not prevail before the war and they are not going to prevail in the +future. Formerly the large German cartels through their agents and +branches in this country kept the business in their own hands and now +the American manufacturers are determined to maintain the independence +they have acquired. They will not depend hereafter upon the tariff to +cut off competition but have adopted more effective measures. The 4500 +German chemical patents that had been seized by the Alien Property +Custodian were sold by him for $250,000 to the Chemical Foundation, an +association of American manufacturers organized "for the Americanization +of such institutions as may be affected thereby, for the exclusion or +elimination of alien interests hostile or detrimental to said industries +and for the advancement of chemical and allied science and industry in +the United States." The Foundation has a large fighting fund so that it +"may be able to commence immediately and prosecute with the utmost vigor +infringement proceedings whenever the first German attempt shall +hereafter be made to import into this country." + +So much mystery has been made of the achievements of German chemists--as +though the Teutonic brain had a special lobe for that faculty, lacking +in other craniums--that I want to quote what Dr. Hesse says about his +first impressions of a German laboratory of industrial research: + + Directly after graduating from the University of Chicago in + 1896, I entered the employ of the largest coal-tar dye works in + the world at its plant in Germany and indeed in one of its + research laboratories. This was my first trip outside the + United States and it was, of course, an event of the first + magnitude for me to be in Europe, and, as a chemist, to be in + Germany, in a German coal-tar dye plant, and to cap it all in + its research laboratory--a real _sanctum sanctorum_ for + chemists. In a short time the daily routine wore the novelty + off my experience and I then settled down to calm analysis and + dispassionate appraisal of my surroundings and to compare what + was actually before and around me with my expectations. I + found that the general laboratory equipment was no better than + what I had been accustomed to; that my colleagues had no better + fundamental training than I had enjoyed nor any better fact--or + manipulative--equipment than I; that those in charge of the + work had no better general intellectual equipment nor any more + native ability than had my instructors; in short, there was + nothing new about it all, nothing that we did not have back + home, nothing--except the specific problems that were engaging + their attention, and the special opportunities of attacking + them. Those problems were of no higher order of complexity than + those I had been accustomed to for years, in fact, most of them + were not very complex from a purely intellectual viewpoint. + There was nothing inherently uncanny, magical or wizardly about + their occupation whatever. It was nothing but plain hard work + and keeping everlastingly at it. Now, what was the actual thing + behind that chemical laboratory that we did not have at home? + It was money, willing to back such activity, convinced that in + the final outcome, a profit would be made; money, willing to + take university graduates expecting from them no special + knowledge other than a good and thorough grounding in + scientific research and provide them with opportunity to become + specialists suited to the factory's needs. + +It is evidently not impossible to make the United States self-sufficient +in the matter of coal-tar products. We've got the tar; we've got the +men; we've got the money, too. Whether such a policy would pay us in the +long run or whether it is necessary as a measure of military or +commercial self-defense is another question that cannot here be decided. +But whatever share we may have in it the coal-tar industry has increased +the economy of civilization and added to the wealth of the world by +showing how a waste by-product could be utilized for making new dyes and +valuable medicines, a better use for tar than as fuel for political +bonfires and as clothing for the nakedness of social outcasts. + + + + +V + +SYNTHETIC PERFUMES AND FLAVORS + + +The primitive man got his living out of such wild plants and animals as +he could find. Next he, or more likely his wife, began to cultivate the +plants and tame the animals so as to insure a constant supply. This was +the first step toward civilization, for when men had to settle down in a +community (_civitas_) they had to ameliorate their manners and make laws +protecting land and property. In this settled and orderly life the +plants and animals improved as well as man and returned a hundredfold +for the pains that their master had taken in their training. But still +man was dependent upon the chance bounties of nature. He could select, +but he could not invent. He could cultivate, but he could not create. If +he wanted sugar he had to send to the West Indies. If he wanted spices +he had to send to the East Indies. If he wanted indigo he had to send to +India. If he wanted a febrifuge he had to send to Peru. If he wanted a +fertilizer he had to send to Chile. If he wanted rubber he had to send +to the Congo. If he wanted rubies he had to send to Mandalay. If he +wanted otto of roses he had to send to Turkey. Man was not yet master of +his environment. + +This period of cultivation, the second stage of civilization, began +before the dawn of history and lasted until recent times. We might +almost say up to the twentieth century, for it was not until the +fundamental laws of heredity were discovered that man could originate +new species of plants and animals according to a predetermined plan by +combining such characteristics as he desired to perpetuate. And it was +not until the fundamental laws of chemistry were discovered that man +could originate new compounds more suitable to his purpose than any to +be found in nature. Since the progress of mankind is continuous it is +impossible to draw a date line, unless a very jagged one, along the +frontier of human culture, but it is evident that we are just entering +upon the third era of evolution in which man will make what he needs +instead of trying to find it somewhere. The new epoch has hardly dawned, +yet already a man may stay at home in New York or London and make his +own rubber and rubies, his own indigo and otto of roses. More than this, +he can make gems and colors and perfumes that never existed since time +began. The man of science has signed a declaration of independence of +the lower world and we are now in the midst of the revolution. + +Our eyes are dazzled by the dawn of the new era. We know what the hunter +and the horticulturist have already done for man, but we cannot imagine +what the chemist can do. If we look ahead through the eyes of one of the +greatest of French chemists, Berthelot, this is what we shall see: + + The problem of food is a chemical problem. Whenever energy can + be obtained economically we can begin to make all kinds of + aliment, with carbon borrowed from carbonic acid, hydrogen + taken from the water and oxygen and nitrogen drawn from the + air.... The day will come when each person will carry for his + nourishment his little nitrogenous tablet, his pat of fatty + matter, his package of starch or sugar, his vial of aromatic + spices suited to his personal taste; all manufactured + economically and in unlimited quantities; all independent of + irregular seasons, drought and rain, of the heat that withers + the plant and of the frost that blights the fruit; all free + from pathogenic microbes, the origin of epidemics and the + enemies of human life. On that day chemistry will have + accomplished a world-wide revolution that cannot be estimated. + There will no longer be hills covered with vineyards and fields + filled with cattle. Man will gain in gentleness and morality + because he will cease to live by the carnage and destruction of + living creatures.... The earth will be covered with grass, + flowers and woods and in it the human race will dwell in the + abundance and joy of the legendary age of gold--provided that a + spiritual chemistry has been discovered that changes the nature + of man as profoundly as our chemistry transforms material + nature. + +But this is looking so far into the future that we can trust no man's +eyesight, not even Berthelot's. There is apparently no impossibility +about the manufacture of synthetic food, but at present there is no +apparent probability of it. There is no likelihood that the laboratory +will ever rival the wheat field. The cornstalk will always be able to +work cheaper than the chemist in the manufacture of starch. But in rarer +and choicer products of nature the chemist has proved his ability to +compete and even to excel. + +What have been from the dawn of history to the rise of synthetic +chemistry the most costly products of nature? What could tempt a +merchant to brave the perils of a caravan journey over the deserts of +Asia beset with Arab robbers? What induced the Portuguese and Spanish +mariners to risk their frail barks on perilous waters of the Cape of +Good Hope or the Horn? The chief prizes were perfumes, spices, drugs and +gems. And why these rather than what now constitutes the bulk of oversea +and overland commerce? Because they were precious, portable and +imperishable. If the merchant got back safe after a year or two with a +little flask of otto of roses, a package of camphor and a few pearls +concealed in his garments his fortune was made. If a single ship of the +argosy sent out from Lisbon came back with a load of sandalwood, indigo +or nutmeg it was regarded as a successful venture. You know from reading +the Bible, or if not that, from your reading of Arabian Nights, that a +few grains of frankincense or a few drops of perfumed oil were regarded +as gifts worthy the acceptance of a king or a god. These products of the +Orient were equally in demand by the toilet and the temple. The +unctorium was an adjunct of the Roman bathroom. Kings had to be greased +and fumigated before they were thought fit to sit upon a throne. There +was a theory, not yet altogether extinct, that medicines brought from a +distance were most efficacious, especially if, besides being expensive, +they tasted bad like myrrh or smelled bad like asafetida. And if these +failed to save the princely patient he was embalmed in aromatics or, as +we now call them, antiseptics of the benzene series. + +Today, as always, men are willing to pay high for the titillation of the +senses of smell and taste. The African savage will trade off an ivory +tusk for a piece of soap reeking with synthetic musk. The clubman will +pay $10 for a bottle of wine which consists mostly of water with about +ten per cent. of alcohol, worth a cent or two, but contains an +unweighable amount of the "bouquet" that can only be produced on the +sunny slopes of Champagne or in the valley of the Rhine. But very likely +the reader is quite as extravagant, for when one buys the natural violet +perfumery he is paying at the rate of more than $10,000 a pound for the +odoriferous oil it contains; the rest is mere water and alcohol. But you +would not want the pure undiluted oil if you could get it, for it is +unendurable. A single whiff of it paralyzes your sense of smell for a +time just as a loud noise deafens you. + +Of the five senses, three are physical and two chemical. By touch we +discern pressures and surface textures. By hearing we receive +impressions of certain air waves and by sight of certain ether waves. +But smell and taste lead us to the heart of the molecule and enable us +to tell how the atoms are put together. These twin senses stand like +sentries at the portals of the body, where they closely scrutinize +everything that enters. Sounds and sights may be disagreeable, but they +are never fatal. A man can live in a boiler factory or in a cubist art +gallery, but he cannot live in a room containing hydrogen sulfide. Since +it is more important to be warned of danger than guided to delights our +senses are made more sensitive to pain than pleasure. We can detect by +the smell one two-millionth of a milligram of oil of roses or musk, but +we can detect one two-billionth of a milligram of mercaptan, which is +the vilest smelling compound that man has so far invented. If you do not +know how much a milligram is consider a drop picked up by the point of +a needle and imagine that divided into two billion parts. Also try to +estimate the weight of the odorous particles that guide a dog to the fox +or warn a deer of the presence of man. The unaided nostril can rival the +spectroscope in the detection and analysis of unweighable amounts of +matter. + +What we call flavor or savor is a joint effect of taste and odor in +which the latter predominates. There are only four tastes of importance, +acid, alkaline, bitter and sweet. The acid, or sour taste, is the +perception of hydrogen atoms charged with positive electricity. The +alkaline, or soapy taste, is the perception of hydroxyl radicles charged +with negative electricity. The bitter and sweet tastes and all the odors +depend upon the chemical constitution of the compound, but the laws of +the relation have not yet been worked out. Since these sense organs, the +taste and smell buds, are sunk in the moist mucous membrane they can +only be touched by substances soluble in water, and to reach the sense +of smell they must also be volatile so as to be diffused in the air +inhaled by the nose. The "taste" of food is mostly due to the volatile +odors of it that creep up the back-stairs into the olfactory chamber. + +A chemist given an unknown substance would have to make an elementary +analysis and some tedious tests to determine whether it contained methyl +or ethyl groups, whether it was an aldehyde or an ester, whether the +carbon atoms were singly or doubly linked and whether it was an open +chain or closed. But let him get a whiff of it and he can give instantly +a pretty shrewd guess as to these points. His nose knows. + +Although the chemist does not yet know enough to tell for certain from +looking at the structural formula what sort of odor the compound would +have or whether it would have any, yet we can divide odoriferous +substances into classes according to their constitution. What are +commonly known as "fruity" odors belong mostly to what the chemist calls +the fatty or aliphatic series. For instance, we may have in a ripe fruit +an alcohol (say ethyl or common alcohol) and an acid (say acetic or +vinegar) and a combination of these, the ester or organic salt (in this +case ethyl acetate), which is more odorous than either of its +components. These esters of the fatty acids give the characteristic +savor to many of our favorite fruits, candies and beverages. The pear +flavor, amyl acetate, is made from acetic acid and amyl alcohol--though +amyl alcohol (fusel oil) has a detestable smell. Pineapple is ethyl +butyrate--but the acid part of it (butyric acid) is what gives Limburger +cheese its aroma. These essential oils are easily made in the +laboratory, but cannot be extracted from the fruit for separate use. + +If the carbon chain contains one or more double linkages we get the +"flowery" perfumes. For instance, here is the symbol of geraniol, the +chief ingredient of otto of roses: + + (CH_{3})_{2}C = CHCH_{2}CH_{2}C(CH_{3})_{2} = CHCH_{2}OH + +The rose would smell as sweet under another name, but it may be +questioned whether it would stand being called by the name of +dimethyl-2-6-octadiene-2-6-ol-8. Geraniol by oxidation goes into the +aldehyde, citral, which occurs in lemons, oranges and verbena flowers. +Another compound of this group, linalool, is found in lavender, bergamot +and many flowers. + +Geraniol, as you would see if you drew up its structural formula in the +way I described in the last chapter, contains a chain of six carbon +atoms, that is, the same number as make a benzene ring. Now if we shake +up geraniol and other compounds of this group (the diolefines) with +diluted sulfuric acid the carbon chain hooks up to form a benzene ring, +but with the other carbon atoms stretched across it; rather too +complicated to depict here. These "bridged rings" of the formula +C_{5}H_{8}, or some multiple of that, constitute the important group of +the terpenes which occur in turpentine and such wild and woodsy things +as sage, lavender, caraway, pine needles and eucalyptus. Going further +in this direction we are led into the realm of the heavy oriental odors, +patchouli, sandalwood, cedar, cubebs, ginger and camphor. Camphor can +now be made directly from turpentine so we may be independent of Formosa +and Borneo. + +When we have a six carbon ring without double linkings (cyclo-aliphatic) +or with one or two such, we get soft and delicate perfumes like the +violet (ionone and irone). But when these pass into the benzene ring +with its three double linkages the odor becomes more powerful and so +characteristic that the name "aromatic compound" has been extended to +the entire class of benzene derivatives, although many of them are +odorless. The essential oils of jasmine, orange blossoms, musk, +heliotrope, tuberose, ylang ylang, etc., consist mostly of this class +and can be made from the common source of aromatic compounds, coal tar. + +The synthetic flavors and perfumes are made in the same way as the dyes +by starting with some coal-tar product or other crude material and +building up the molecule to the desired complexity. For instance, let us +start with phenol, the ill-smelling and poisonous carbolic acid of +disagreeable associations and evil fame. Treat this to soda-water and it +is transformed into salicylic acid, a white odorless powder, used as a +preservative and as a rheumatism remedy. Add to this methyl alcohol +which is obtained by the destructive distillation of wood and is much +more poisonous than ordinary ethyl alcohol. The alcohol and the acid +heated together will unite with the aid of a little sulfuric acid and we +get what the chemist calls methyl salicylate and other people call oil +of wintergreen, the same as is found in wintergreen berries and birch +bark. We have inherited a taste for this from our pioneer ancestors and +we use it extensively to flavor our soft drinks, gum, tooth paste and +candy, but the Europeans have not yet found out how nice it is. + +But, starting with phenol again, let us heat it with caustic alkali and +chloroform. This gives us two new compounds of the same composition, but +differing a little in the order of the atoms. If you refer back to the +diagram of the benzene ring which I gave in the last chapter, you will +see that there are six hydrogen atoms attached to it. Now any or all +these hydrogen atoms may be replaced by other elements or groups and +what the product is depends not only on what the new elements are, but +where they are put. It is like spelling words. The three letters _t_, +_r_ and _a_ mean very different things according to whether they are put +together as _art_, _tar_ or _rat_. Or, to take a more apposite +illustration, every hostess knows that the success of her dinner depends +upon how she seats her guests around the table. So in the case of +aromatic compounds, a little difference in the seating arrangement +around the benzene ring changes the character. The two derivatives of +phenol, which we are now considering, have two substituting groups. One +is--O-H (called the hydroxyl group). The other is--CHO (called the +aldehyde group). If these are opposite (called the para position) we +have an odorless white solid. If they are side by side (called the ortho +position) we have an oil with the odor of meadowsweet. Treating the +odorless solid with methyl alcohol we get audepine (or anisic aldehyde) +which is the perfume of hawthorn blossoms. But treating the other of the +twin products, the fragrant oil, with dry acetic acid ("Perkin's +reaction") we get cumarin, which is the perfume part of the tonka or +tonquin beans that our forefathers used to carry in their snuff boxes. +One ounce of cumarin is equal to four pounds of tonka beans. It smells +sufficiently like vanilla to be used as a substitute for it in cheap +extracts. In perfumery it is known as "new mown hay." + +You may remember what I said on a former page about the career of +William Henry Perkin, the boy who loved chemistry better than eating, +and how he discovered the coal-tar dyes. Well, it is also to his +ingenious mind that we owe the starting of the coal-tar perfume business +which has had almost as important a development. Perkin made cumarin in +1868, but this, like the dye industry, escaped from English hands and +flew over the North Sea. Before the war Germany was exporting +$1,500,000 worth of synthetic perfumes a year. Part of these went to +France, where they were mixed and put up in fancy bottles with French +names and sold to Americans at fancy prices. + +The real vanilla flavor, vanillin, was made by Tiemann in 1874. At first +it sold for nearly $800 a pound, but now it may be had for $10. How +extensively it is now used in chocolate, ice cream, soda water, cakes +and the like we all know. It should be noted that cumarin and vanillin, +however they may be made, are not imitations, but identical with the +chief constituent of the tonka and vanilla beans and, of course, are +equally wholesome or harmless. But the nice palate can distinguish a +richer flavor in the natural extracts, for they contain small quantities +of other savory ingredients. + +A true perfume consists of a large number of odoriferous chemical +compounds mixed in such proportions as to produce a single harmonious +effect upon the sense of smell in a fine brand of perfume may be +compounded a dozen or twenty different ingredients and these, if they +are natural essences, are complex mixtures of a dozen or so distinct +substances. Perfumery is one of the fine arts. The perfumer, like the +orchestra leader, must know how to combine and cooerdinate his +instruments to produce a desired sensation. A Wagnerian opera requires +103 musicians. A Strauss opera requires 112. Now if the concert manager +wants to economize he will insist upon cutting down on the most +expensive musicians and dropping out some of the others, say, the +supernumerary violinists and the man who blows a single blast or tinkles +a triangle once in the course of the evening. Only the trained ear will +detect the difference and the manager can make more money. + +Suppose our mercenary impresario were unable to get into the concert +hall of his famous rival. He would then listen outside the window and +analyze the sound in this fashion: "Fifty per cent. of the sound is made +by the tuba, 20 per cent. by the bass drum, 15 per cent. by the 'cello +and 10 per cent. by the clarinet. There are some other instruments, but +they are not loud and I guess if we can leave them out nobody will know +the difference." So he makes up his orchestra out of these four alone +and many people do not know the difference. + +The cheap perfumer goes about it in the same way. He analyzes, for +instance, the otto or oil of roses which cost during the war $400 a +pound--if you could get it at any price--and he finds that the chief +ingredient is geraniol, costing only $5, and next is citronelol, costing +$20; then comes nerol and others. So he makes up a cheap brand of +perfumery out of three or four such compounds. But the genuine oil of +roses, like other natural essences, contains a dozen or more +constituents and to leave many of them out is like reducing an orchestra +to a few loud-sounding instruments or a painting to a three-color print. +A few years ago an attempt was made to make music electrically by +producing separately each kind of sound vibration contained in the +instruments imitated. Theoretically that seems easy, but practically the +tone was not satisfactory because the tones and overtones of a full +orchestra or even of a single violin are too numerous and complex to be +reproduced individually. So the synthetic perfumes have not driven out +the natural perfumes, but, on the contrary, have aided and stimulated +the growth of flowers for essences. The otto or attar of roses, favorite +of the Persian monarchs and romances, has in recent years come chiefly +from Bulgaria. But wars are not made with rosewater and the Bulgars for +the last five years have been engaged in other business than cultivating +their own gardens. The alembic or still was invented by the Arabian +alchemists for the purpose of obtaining the essential oil or attar of +roses. But distillation, even with the aid of steam, is not altogether +satisfactory. For instance, the distilled rose oil contains anywhere +from 10 to 74 per cent. of a paraffin wax (stearopten) that is odorless +and, on the other hand, phenyl-ethyl alcohol, which is an important +constituent of the scent of roses, is broken up in the process of +distillation. So the perfumer can improve on the natural or rather the +distilled oil by leaving out part of the paraffin and adding the missing +alcohol. Even the imported article taken direct from the still is not +always genuine, for the wily Bulgar sometimes "increases the yield" by +sprinkling his roses in the vat with synthetic geraniol just as the wily +Italian pours a barrel of American cottonseed oil over his olives in the +press. + +Another method of extracting the scent of flowers is by _enfleurage_, +which takes advantage of the tendency of fats to absorb odors. You know +how butter set beside fish in the ice box will get a fishy flavor. In +_enfleurage_ moist air is carried up a tower passing alternately over +trays of fresh flowers, say violets, and over glass plates covered with +a thin layer of lard. The perfumed lard may then be used as a pomade or +the perfume may be extracted by alcohol. + +But many sweet flowers do not readily yield an essential oil, so in such +oases we have to rely altogether upon more or less successful +substitutes. For instance, the perfumes sold under the names of +"heliotrope," "lily of the valley," "lilac," "cyclamen," "honeysuckle," +"sweet pea," "arbutus," "mayflower" and "magnolia" are not produced from +these flowers but are simply imitations made from other essences, +synthetic or natural. Among the "thousand flowers" that contribute to +the "Eau de Mille Fleurs" are the civet cat, the musk deer and the sperm +whale. Some of the published formulas for "Jockey Club" call for civet +or ambergris and those of "Lavender Water" for musk and civet. The less +said about the origin of these three animal perfumes the better. +Fortunately they are becoming too expensive to use and are being +displaced by synthetic products more agreeable to a refined imagination. +The musk deer may now be saved from extinction since we can make +tri-nitro-butyl-xylene from coal tar. This synthetic musk passes muster +to human nostrils, but a cat will turn up her nose at it. The synthetic +musk is not only much cheaper than the natural, but a dozen times as +strong, or let us say, goes a dozen times as far, for nobody wants it +any stronger. + +Such powerful scents as these are only pleasant when highly diluted, yet +they are, as we have seen, essential ingredients of the finest perfumes. +For instance, the natural oil of jasmine and other flowers contain +traces of indols and skatols which have most disgusting odors. Though +our olfactory organs cannot detect their presence yet we perceive their +absence so they have to be put into the artificial perfume. Just so a +brief but violent discord in a piece of music or a glaring color +contrast in a painting may be necessary to the harmony of the whole. + +It is absurd to object to "artificial" perfumes, for practically all +perfumes now sold are artificial in the sense of being compounded by the +art of the perfumer and whether the materials he uses are derived from +the flowers of yesteryear or of Carboniferous Era is nobody's business +but his. And he does not tell. The materials can be purchased in the +open market. Various recipes can be found in the books. But every famous +perfumer guards well the secret of his formulas and hands it as a legacy +to his posterity. The ancient Roman family of Frangipani has been made +immortal by one such hereditary recipe. The Farina family still claims +to have the exclusive knowledge of how to make Eau de Cologne. This +famous perfume was first compounded by an Italian, Giovanni Maria +Farina, who came to Cologne in 1709. It soon became fashionable and was +for a time the only scent allowed at some of the German courts. The +various published recipes contain from six to a dozen ingredients, +chiefly the oils of neroli, rosemary, bergamot, lemon and lavender +dissolved in very pure alcohol and allowed to age like wine. The +invention, in 1895, of artificial neroli (orange flowers) has improved +the product. + +French perfumery, like the German, had its origin in Italy, when +Catherine de' Medici came to Paris as the bride of Henri II. She +brought with her, among other artists, her perfumer, Sieur Toubarelli, +who established himself in the flowery land of Grasse. Here for four +hundred years the industry has remained rooted and the family formulas +have been handed down from generation to generation. In the city of +Grasse there were at the outbreak of the war fifty establishments making +perfumes. The French perfumer does not confine himself to a single +sense. He appeals as well to sight and sound and association. He adds to +the attractiveness of his creation by a quaintly shaped bottle, an +artistic box and an enticing name such as "Dans les Nues," "Le Coeur de +Jeannette," "Nuit de Chine," "Un Air Embaume," "Le Vertige," "Bon Vieux +Temps," "L'Heure Bleue," "Nuit d'Amour," "Quelques Fleurs," "Djer-Kiss." + +The requirements of a successful scent are very strict. A perfume must +be lasting, but not strong. All its ingredients must continue to +evaporate in the same proportion, otherwise it will change odor and +deteriorate. Scents kill one another as colors do. The minutest trace of +some impurity or foreign odor may spoil the whole effect. To mix the +ingredients in a vessel of any metal but aluminum or even to filter +through a tin funnel is likely to impair the perfume. The odoriferous +compounds are very sensitive and unstable bodies, otherwise they would +have no effect upon the olfactory organ. The combination that would be +suitable for a toilet water would not be good for a talcum powder and +might spoil in a soap. Perfumery is used even in the "scentless" powders +and soaps. In fact it is now used more extensively, if less intensively, +than ever before in the history of the world. During the Unwashed Ages, +commonly called the Dark Ages, between the destruction of the Roman +baths and the construction of the modern bathroom, the art of the +perfumer, like all the fine arts, suffered an eclipse. "The odor of +sanctity" was in highest esteem and what that odor was may be imagined +from reading the lives of the saints. But in the course of centuries the +refinements of life began to seep back into Europe from the East by +means of the Arabs and Crusaders, and chemistry, then chiefly the art of +cosmetics, began to revive. When science, the greatest democratizing +agent on earth, got into action it elevated the poor to the ranks of +kings and priests in the delights of the palate and the nose. We should +not despise these delights, for the pleasure they confer is greater, in +amount at least, than that of the so-called higher senses. We eat three +times a day; some of us drink oftener; few of us visit the concert hall +or the art gallery as often as we do the dining room. Then, too, these +primitive senses have a stronger influence upon our emotional nature +than those acquired later in the course of evolution. As Kipling puts +it: + + Smells are surer than sounds or sights + To make your heart-strings crack. + + + + +VI + +CELLULOSE + + +Organic compounds, on which our life and living depend, consist chiefly +of four elements: carbon, hydrogen, oxygen and nitrogen. These compounds +are sometimes hard to analyze, but when once the chemist has ascertained +their constitution he can usually make them out of their elements--if he +wants to. He will not want to do it as a business unless it pays and it +will not pay unless the manufacturing process is cheaper than the +natural process. This depends primarily upon the cost of the crude +materials. What, then, is the market price of these four elements? +Oxygen and nitrogen are free as air, and as we have seen in the second +chapter, their direct combination by the electric spark is possible. +Hydrogen is free in the form of water but expensive to extricate by +means of the electric current. But we need more carbon than anything +else and where shall we get that? Bits of crystallized carbon can be +picked up in South Africa and elsewhere, but those who can afford to buy +them prefer to wear them rather than use them in making synthetic food. +Graphite is rare and hard to melt. We must then have recourse to the +compounds of carbon. The simplest of these, carbon dioxide, exists in +the air but only four parts in ten thousand by volume. To extract the +carbon and get it into combination with the other elements would be a +difficult and expensive process. Here, then, we must call in cheap +labor, the cheapest of all laborers, the plants. Pine trees on the +highlands and cotton plants on the lowlands keep their green traps set +all the day long and with the captured carbon dioxide build up +cellulose. If, then, man wants free carbon he can best get it by +charring wood in a kiln or digging up that which has been charred in +nature's kiln during the Carboniferous Era. But there is no reason why +he should want to go back to elemental carbon when he can have it +already combined with hydrogen in the remains of modern or fossil +vegetation. The synthetic products on which modern chemistry prides +itself, such as vanillin, camphor and rubber, are not built up out of +their elements, C, H and O, although they might be as a laboratory +stunt. Instead of that the raw material of the organic chemist is +chiefly cellulose, or the products of its recent or remote destructive +distillation, tar and oil. + +It is unnecessary to tell the reader what cellulose is since he now +holds a specimen of it in his hand, pretty pure cellulose except for the +sizing and the specks of carbon that mar the whiteness of its surface. +This utilization of cellulose is the chief cause of the difference +between the modern world and the ancient, for what is called the +invention of printing is essentially the inventing of paper. The Romans +made type to stamp their coins and lead pipes with and if they had had +paper to print upon the world might have escaped the Dark Ages. But the +clay tablets of the Babylonians were cumbersome; the wax tablets of the +Greeks were perishable; the papyrus of the Egyptians was fragile; +parchment was expensive and penning was slow, so it was not until +literature was put on a paper basis that democratic education became +possible. At the present time sheepskin is only used for diplomas, +treaties and other antiquated documents. And even if your diploma is +written in Latin it is likely to be made of sulfated cellulose. + +The textile industry has followed the same law of development that I +have indicated in the other industries. Here again we find the three +stages of progress, (1) utilization of natural products, (2) cultivation +of natural products, (3) manufacture of artificial products. The +ancients were dependent upon plants, animals and insects for their +fibers. China used silk, Greece and Rome used wool, Egypt used flax and +India used cotton. In the course of cultivation for three thousand years +the animal and vegetable fibers were lengthened and strengthened and +cheapened. But at last man has risen to the level of the worm and can +spin threads to suit himself. He can now rival the wasp in the making of +paper. He is no longer dependent upon the flax and the cotton plant, but +grinds up trees to get his cellulose. A New York newspaper uses up +nearly 2000 acres of forest a year. The United States grinds up about +five million cords of wood a year in the manufacture of pulp for paper +and other purposes. + +In making "mechanical pulp" the blocks of wood, mostly spruce and +hemlock, are simply pressed sidewise of the grain against wet +grindstones. But in wood fiber the cellulose is in part combined with +lignin, which is worse than useless. To break up the ligno-cellulose +combine chemicals are used. The logs for this are not ground fine, but +cut up by disk chippers. The chips are digested for several hours under +heat and pressure with acid or alkali. There are three processes in +vogue. In the most common process the reagent is calcium sulfite, made +by passing sulfur fumes (SO_{2}) into lime water. In another process a +solution of caustic of soda is used to disintegrate the wood. The third, +known as the "sulfate" process, should rather be called the sulfide +process since the active agent is an alkaline solution of sodium sulfide +made by roasting sodium sulfate with the carbonaceous matter extracted +from the wood. This sulfate process, though the most recent of the +three, is being increasingly employed in this country, for by means of +it the resinous pine wood of the South can be worked up and the final +product, known as kraft paper because it is strong, is used for +wrapping. + +But whatever the process we get nearly pure cellulose which, as you can +see by examining this page under a microscope, consists of a tangled web +of thin white fibers, the remains of the original cell walls. Owing to +the severe treatment it has undergone wood pulp paper does not last so +long as the linen rag paper used by our ancestors. The pages of the +newspapers, magazines and books printed nowadays are likely to become +brown and brittle in a few years, no great loss for the most part since +they have served their purpose, though it is a pity that a few copies of +the worst of them could not be printed on permanent paper for +preservation in libraries so that future generations could congratulate +themselves on their progress in civilization. + +But in our absorption in the printed page we must not forget the other +uses of paper. The paper clothing, so often prophesied, has not yet +arrived. Even paper collars have gone out of fashion--if they ever were +in. In Germany during the war paper was used for socks, shirts and shoes +as well as handkerchiefs and napkins but it could not stand wear and +washing. Our sanitary engineers have set us to drinking out of +sharp-edged paper cups and we blot our faces instead of wiping them. +Twine is spun of paper and furniture made of the twine, a rival of +rattan. Cloth and matting woven of paper yarn are being used for burlap +and grass in the making of bags and suitcases. + +Here, however, we are not so much interested in manufactures of +cellulose itself, that is, wood, paper and cotton, as we are in its +chemical derivatives. Cellulose, as we can see from the symbol, +C_{6}H_{10}O_{5}, is composed of the three elements of carbon, hydrogen +and oxygen. These are present in the same proportion as in starch +(C_{6}H_{10}O_{5}), while glucose or grape sugar (C_{6}H_{12}O_{6}) has +one molecule of water more. But glucose is soluble in cold water and +starch is soluble in hot, while cellulose is soluble in neither. +Consequently cellulose cannot serve us for food, although some of the +vegetarian animals, notably the goat, have a digestive apparatus that +can handle it. In Finland and Germany birch wood pulp and straw were +used not only as an ingredient of cattle food but also put into war +bread. It is not likely, however, that the human stomach even under the +pressure of famine is able to get much nutriment out of sawdust. But by +digesting with dilute acid sawdust can be transformed into sugars and +these by fermentation into alcohol, so it would be possible for a man +after he has read his morning paper to get drunk on it. + +If the cellulose, instead of being digested a long time in dilute acid, +is dipped into a solution of sulfuric acid (50 to 80 per cent.) and then +washed and dried it acquires a hard, tough and translucent coating that +makes it water-proof and grease-proof. This is the "parchment paper" +that has largely replaced sheepskin. Strong alkali has a similar effect +to strong acid. In 1844 John Mercer, a Lancashire calico printer, +discovered that by passing cotton cloth or yarn through a cold 30 per +cent. solution of caustic soda the fiber is shortened and strengthened. +For over forty years little attention was paid to this discovery, but +when it was found that if the material was stretched so that it could +not shrink on drying the twisted ribbons of the cotton fiber were +changed into smooth-walled cylinders like silk, the process came into +general use and nowadays much that passes for silk is "mercerized" +cotton. + +Another step was taken when Cross of London discovered that when the +mercerized cotton was treated with carbon disulfide it was dissolved to +a yellow liquid. This liquid contains the cellulose in solution as a +cellulose xanthate and on acidifying or heating the cellulose is +recovered in a hydrated form. If this yellow solution of cellulose is +squirted out of tubes through extremely minute holes into acidulated +water, each tiny stream becomes instantly solidified into a silky thread +which may be spun and woven like that ejected from the spinneret of the +silkworm. The origin of natural silk, if we think about it, rather +detracts from the pleasure of wearing it, and if "he who needlessly +sets foot upon a worm" is to be avoided as a friend we must hope that +the advance of the artificial silk industry will be rapid enough to +relieve us of the necessity of boiling thousands of baby worms in their +cradles whenever we want silk stockings. + + On a plain rush hurdle a silkworm lay + When a proud young princess came that way. + The haughty daughter of a lordly king + Threw a sidelong glance at the humble thing, + Little thinking she walked in pride + In the winding sheet where the silkworm died. + +But so far we have not reached a stage where we can altogether dispense +with the services of the silkworm. The viscose threads made by the +process look as well as silk, but they are not so strong, especially +when wet. + +Besides the viscose method there are several other methods of getting +cellulose into solution so that artificial fibers may be made from it. A +strong solution of zinc chloride will serve and this process used to be +employed for making the threads to be charred into carbon filaments for +incandescent bulbs. Cellulose is also soluble in an ammoniacal solution +of copper hydroxide. The liquid thus formed is squirted through a fine +nozzle into a precipitating solution of caustic soda and glucose, which +brings back the cellulose to its original form. + +In the chapter on explosives I explained how cellulose treated with +nitric acid in the presence of sulfuric acid was nitrated. The cellulose +molecule having three hydroxyl (--OH) groups, can take up one, two or +three nitrate groups (--ONO_{2}). The higher nitrates are known as +guncotton and form the basis of modern dynamite and smokeless powder. +The lower nitrates, known as pyroxylin, are less explosive, although +still very inflammable. All these nitrates are, like the original +cellulose, insoluble in water, but unlike the original cellulose, +soluble in a mixture of ether and alcohol. The solution is called +collodion and is now in common use to spread a new skin over a wound. +The great war might be traced back to Nobel's cut finger. Alfred Nobel +was a Swedish chemist--and a pacifist. One day while working in the +laboratory he cut his finger, as chemists are apt to do, and, again as +chemists are apt to do, he dissolved some guncotton in ether-alcohol and +swabbed it on the wound. At this point, however, his conduct diverges +from the ordinary, for instead of standing idle, impatiently waving his +hand in the air to dry the film as most people, including chemists, are +apt to do, he put his mind on it and it occurred to him that this sticky +stuff, slowly hardening to an elastic mass, might be just the thing he +was hunting as an absorbent and solidifier of nitroglycerin. So instead +of throwing away the extra collodion that he had made he mixed it with +nitroglycerin and found that it set to a jelly. The "blasting gelatin" +thus discovered proved to be so insensitive to shock that it could be +safely transported or fired from a cannon. This was the first of the +high explosives that have been the chief factor in modern warfare. + +But on the whole, collodion has healed more wounds than it has caused +besides being of infinite service to mankind otherwise. It has made +modern photography possible, for the film we use in the camera and +moving picture projector consists of a gelatin coating on a pyroxylin +backing. If collodion is forced through fine glass tubes instead of +through a slit, it comes out a thread instead of a film. If the +collodion jet is run into a vat of cold water the ether and alcohol +dissolve; if it is run into a chamber of warm air they evaporate. The +thread of nitrated cellulose may be rendered less inflammable by taking +out the nitrate groups by treatment with ammonium or calcium sulfide. +This restores the original cellulose, but now it is an endless thread of +any desired thickness, whereas the native fiber was in size and length +adapted to the needs of the cottonseed instead of the needs of man. The +old motto, "If you want a thing done the way you want it you must do it +yourself," explains why the chemist has been called in to supplement the +work of nature in catering to human wants. + +Instead of nitric acid we may use strong acetic acid to dissolve the +cotton. The resulting cellulose acetates are less inflammable than the +nitrates, but they are more brittle and more expensive. Motion picture +films made from them can be used in any hall without the necessity of +imprisoning the operator in a fire-proof box where if anything happens +he can burn up all by himself without disturbing the audience. The +cellulose acetates are being used for auto goggles and gas masks as well +as for windows in leather curtains and transparent coverings for index +cards. A new use that has lately become important is the varnishing of +aeroplane wings, as it does not readily absorb water or catch fire and +makes the cloth taut and air-tight. Aeroplane wings can be made of +cellulose acetate sheets as transparent as those of a dragon-fly and not +easy to see against the sky. + +The nitrates, sulfates and acetates are the salts or esters of the +respective acids, but recently true ethers or oxides of cellulose have +been prepared that may prove still better since they contain no acid +radicle and are neutral and stable. + +These are in brief the chief processes for making what is commonly but +quite improperly called "artificial silk." They are not the same +substance as silkworm silk and ought not to be--though they sometimes +are--sold as such. They are none of them as strong as the silk fiber +when wet, although if I should venture to say which of the various makes +weakens the most on wetting I should get myself into trouble. I will +only say that if you have a grudge against some fisherman give him a fly +line of artificial silk, 'most any kind. + +The nitrate process was discovered by Count Hilaire de Chardonnet while +he was at the Polytechnic School of Paris, and he devoted his life and +his fortune trying to perfect it. Samples of the artificial silk were +exhibited at the Paris Exposition in 1889 and two years later he started +a factory at Basancon. In 1892, Cross and Bevan, English chemists, +discovered the viscose or xanthate process, and later the acetate +process. But although all four of these processes were invented +in France and England, Germany reaped most benefit from the new +industry, which was bringing into that country $6,000,000 a year +before the war. The largest producer in the world was the Vereinigte +Glanzstoff-Fabriken of Elberfeld, which was paying annual dividends of +34 per cent. in 1914. + +The raw materials, as may be seen, are cheap and abundant, merely +cellulose, salt, sulfur, carbon, air and water. Any kind of cellulose +can be used, cotton waste, rags, paper, or even wood pulp. The processes +are various, the names of the products are numerous and the uses are +innumerable. Even the most inattentive must have noticed the widespread +employment of these new forms of cellulose. We can buy from a street +barrow for fifteen cents near-silk neckties that look as well as those +sold for seventy-five. As for wear--well, they all of them wear till +after we get tired of wearing them. Paper "vulcanized" by being run +through a 30 per cent. solution of zinc chloride and subjected to +hydraulic pressure comes out hard and horny and may be used for trunks +and suit cases. Viscose tubes for sausage containers are more sanitary +and appetizing than the customary casings. Viscose replaces ramie or +cotton in the Welsbach gas mantles. Viscose film, transparent and a +thousandth of an inch thick (cellophane), serves for candy wrappers. +Cellulose acetate cylinders spun out of larger orifices than silk are +trying--not very successfully as yet--to compete with hog's bristles and +horsehair. Stir powdered metals into the cellulose solution and you have +the Bayko yarn. Bayko (from the manufacturers, Farbenfabriken vorm. +Friedr. Bayer and Company) is one of those telescoped names like Socony, +Nylic, Fominco, Alco, Ropeco, Ripans, Penn-Yan, Anzac, Dagor, Dora and +Cadets, which will be the despair of future philologers. + +[Illustration: A PAPER MILL IN ACTION + +This photograph was taken in the barking room of the big pulp mill of +the Great Northern Paper Company at Millinocket, Maine] + +[Illustration: CELLULOSE FROM WOOD PULP + +This is now made into a large variety of useful articles of which a few +examples are here pictured] + +Soluble cellulose may enable us in time to dispense with the weaver as +well as the silkworm. It may by one operation give us fabrics instead of +threads. A machine has been invented for manufacturing net and lace, the +liquid material being poured on one side of a roller and the fabric +being reeled off on the other side. The process seems capable of +indefinite extension and application to various sorts of woven, knit and +reticulated goods. The raw material is cotton waste and the finished +fabric is a good substitute for silk. As in the process of making +artificial silk the cellulose is dissolved in a cupro-ammoniacal +solution, but instead of being forced out through minute openings to +form threads, as in that process, the paste is allowed to flow upon a +revolving cylinder which is engraved with the pattern of the desired +textile. A scraper removes the excess and the turning of the cylinder +brings the paste in the engraved lines down into a bath which solidifies +it. + +Tulle or net is now what is chiefly being turned out, but the engraved +design may be as elaborate and artistic as desired, and various +materials can be used. Since the threads wherever they cross are united, +the fabric is naturally stronger than the ordinary. It is all of a piece +and not composed of parts. In short, we seem to be on the eve of a +revolution in textiles that is the same as that taking place in building +materials. Our concrete structures, however great, are all one stone. +They are not built up out of blocks, but cast as a whole. + +Lace has always been the aristocrat among textiles. It has maintained +its exclusiveness hitherto by being based upon hand labor. In no other +way could one get so much painful, patient toil put into such a light +and portable form. A filmy thing twined about a neck or dropping from a +wrist represented years of work by poor peasant girls or pallid, unpaid +nuns. A visit to a lace factory, even to the public rooms where the +wornout women were not to be seen, is enough to make one resolve never +to purchase any such thing made by hand again. But our good resolutions +do not last long and in time we forget the strained eyes and bowed +backs, or, what is worse, value our bit of lace all the more because it +means that some poor woman has put her life and health into it, netting +and weaving, purling and knotting, twining and twisting, throwing and +drawing, thread by thread, day after day, until her eyes can no longer +see and her fingers have become stiffened. + +But man is not naturally cruel. He does not really enjoy being a slave +driver, either of human or animal slaves, although he can be hardened to +it with shocking ease if there seems no other way of getting what he +wants. So he usually welcomes that Great Liberator, the Machine. He +prefers to drive the tireless engine than to whip the straining horses. +He had rather see the farmer riding at ease in a mowing machine than +bending his back over a scythe. + +The Machine is not only the Great Liberator, it is the Great Leveler +also. It is the most powerful of the forces for democracy. An +aristocracy can hardly be maintained except by distinction in dress, and +distinction in dress can only be maintained by sumptuary laws or +costliness. Sumptuary laws are unconstitutional in this country, hence +the stress laid upon costliness. But machinery tends to bring styles +and fabrics within the reach of all. The shopgirl is almost as well +dressed on the street as her rich customer. The man who buys ready-made +clothing is only a few weeks behind the vanguard of the fashion. There +is often no difference perceptible to the ordinary eye between cheap and +high-priced clothing once the price tag is off. Jewels as a portable +form of concentrated costliness have been in favor from the earliest +ages, but now they are losing their factitious value through the advance +of invention. Rubies of unprecedented size, not imitation, but genuine +rubies, can now be manufactured at reasonable rates. And now we may hope +that lace may soon be within the reach of all, not merely lace of the +established forms, but new and more varied and intricate and beautiful +designs, such as the imagination has been able to conceive, but the hand +cannot execute. + +Dissolving nitrocellulose in ether and alcohol we get the collodion +varnish that we are all familiar with since we have used it on our cut +fingers. Spread it on cloth instead of your skin and it makes a very +good leather substitute. As we all know to our cost the number of +animals to be skinned has not increased so rapidly in recent years as +the number of feet to be shod. After having gone barefoot for a million +years or so the majority of mankind have decided to wear shoes and this +change in fashion comes at a time, roughly speaking, when pasture land +is getting scarce. Also there are books to be bound and other new things +to be done for which leather is needed. The war has intensified the +stringency; so has feminine fashion. The conventions require that the +shoe-tops extend nearly to skirt-bottom and this means that an inch or +so must be added to the shoe-top every year. Consequent to this rise in +leather we have to pay as much for one shoe as we used to pay for a +pair. + +Here, then, is a chance for Necessity to exercise her maternal function. +And she has responded nobly. A progeny of new substances have been +brought forth and, what is most encouraging to see, they are no longer +trying to worm their way into favor as surreptitious surrogates under +the names of "leatheret," "leatherine," "leatheroid" and +"leather-this-or-that" but come out boldly under names of their own +coinage and declare themselves not an imitation, not even a substitute, +but "better than leather." This policy has had the curious result of +compelling the cowhide men to take full pages in the magazines to call +attention to the forgotten virtues of good old-fashioned sole-leather! +There are now upon the market synthetic shoes that a vegetarian could +wear with a clear conscience. The soles are made of some rubber +composition; the uppers of cellulose fabric (canvas) coated with a +cellulose solution such as I have described. + +Each firm keeps its own process for such substance a dead secret, but +without prying into these we can learn enough to satisfy our legitimate +curiosity. The first of the artificial fabrics was the old-fashioned and +still indispensable oil-cloth, that is canvas painted or printed with +linseed oil carrying the desired pigments. Linseed oil belongs to the +class of compounds that the chemist calls "unsaturated" and the +psychologist would call "unsatisfied." They take up oxygen from the air +and become solid, hence are called the "drying oils," although this +does not mean that they lose water, for they have not any to lose. +Later, ground cork was mixed with the linseed oil and then it went by +its Latin name, "linoleum." + +The next step was to cut loose altogether from the natural oils and use +for the varnish a solution of some of the cellulose esters, usually the +nitrate (pyroxylin or guncotton), more rarely the acetate. As a solvent +the ether-alcohol mixture forming collodion was, as we have seen, the +first to be employed, but now various other solvents are in use, among +them castor oil, methyl alcohol, acetone, and the acetates of amyl or +ethyl. Some of these will be recognized as belonging to the fruit +essences that we considered in Chapter V, and doubtless most of us have +perceived an odor as of over-ripe pears, bananas or apples mysteriously +emanating from a newly lacquered radiator. With powdered bronze, +imitation gold, aluminum or something of the kind a metallic finish can +be put on any surface. + +Canvas coated or impregnated with such soluble cellulose gives us new +flexible and durable fabrics that have other advantages over leather +besides being cheaper and more abundant. Without such material for +curtains and cushions the automobile business would have been sorely +hampered. It promises to provide us with a book binding that will not +crumble to powder in the course of twenty years. Linen collars may be +water-proofed and possibly Dame Fashion--being a fickle lady--may some +day relent and let us wear such sanitary and economical neckwear. For +shoes, purses, belts and the like the cellulose varnish or veneer is +usually colored and stamped to resemble the grain of any kind of +leather desired, even snake or alligator. + +If instead of dissolving the cellulose nitrate and spreading it on +fabric we combine it with camphor we get celluloid, a plastic solid +capable of innumerable applications. But that is another story and must +be reserved for the next chapter. + +But before leaving the subject of cellulose proper I must refer back +again to its chief source, wood. We inherited from the Indians a +well-wooded continent. But the pioneer carried an ax on his shoulder and +began using it immediately. For three hundred years the trees have been +cut down faster than they could grow, first to clear the land, next for +fuel, then for lumber and lastly for paper. Consequently we are within +sight of a shortage of wood as we are of coal and oil. But the coal and +oil are irrecoverable while the wood may be regrown, though it would +require another three hundred years and more to grow some of the trees +we have cut down. For fuel a pound of coal is about equal to two pounds +of wood, and a pound of gasoline to three pounds of wood in heating +value, so there would be a great loss in efficiency and economy if the +world had to go back to a wood basis. But when that time shall come, as, +of course, it must come some time, the wood will doubtless not be burned +in its natural state but will be converted into hydrogen and carbon +monoxide in a gas producer or will be distilled in closed ovens giving +charcoal and gas and saving the by-products, the tar and acid liquors. +As it is now the lumberman wastes two-thirds of every tree he cuts down. +The rest is left in the forest as stump and tops or thrown out at the +mill as sawdust and slabs. The slabs and other scraps may be used as +fuel or worked up into small wood articles like laths and clothes-pins. +The sawdust is burned or left to rot. But it is possible, although it +may not be profitable, to save all this waste. + +In a former chapter I showed the advantages of the introduction of +by-product coke-ovens. The same principle applies to wood as to coal. If +a cord of wood (128 cubic feet) is subjected to a process of destructive +distillation it yields about 50 bushels of charcoal, 11,500 cubic feet +of gas, 25 gallons of tar, 10 gallons of crude wood alcohol and 200 +pounds of crude acetate of lime. Resinous woods such as pine and fir +distilled with steam give turpentine and rosin. The acetate of lime +gives acetic acid and acetone. The wood (methyl) alcohol is almost as +useful as grain (ethyl) alcohol in arts and industry and has the +advantage of killing off those who drink it promptly instead of slowly. + +The chemist is an economical soul. He is never content until he has +converted every kind of waste product into some kind of profitable +by-product. He now has his glittering eye fixed upon the mountains of +sawdust that pile up about the lumber mills. He also has a notion that +he can beat lumber for some purposes. + + + + +VII + +SYNTHETIC PLASTICS + + +In the last chapter I told how Alfred Nobel cut his finger and, daubing +it over with collodion, was led to the discovery of high explosive, +dynamite. I remarked that the first part of this process--the hurting +and the healing of the finger--might happen to anybody but not everybody +would be led to discovery thereby. That is true enough, but we must not +think that the Swedish chemist was the only observant man in the world. +About this same time a young man in Albany, named John Wesley Hyatt, got +a sore finger and resorted to the same remedy and was led to as great a +discovery. His father was a blacksmith and his education was confined to +what he could get at the seminary of Eddytown, New York, before he was +sixteen. At that age he set out for the West to make his fortune. He +made it, but after a long, hard struggle. His trade of typesetter gave +him a living in Illinois, New York or wherever he wanted to go, but he +was not content with his wages or his hours. However, he did not strike +to reduce his hours or increase his wages. On the contrary, he increased +his working time and used it to increase his income. He spent his nights +and Sundays in making billiard balls, not at all the sort of thing you +would expect of a young man of his Christian name. But working with +billiard balls is more profitable than playing with them--though that +is not the sort of thing you would expect a man of my surname to say. +Hyatt had seen in the papers an offer of a prize of $10,000 for the +discovery of a satisfactory substitute for ivory in the making of +billiard balls and he set out to get that prize. I don't know whether he +ever got it or not, but I have in my hand a newly published circular +announcing that Mr. Hyatt has now perfected a process for making +billiard balls "better than ivory." Meantime he has turned out several +hundred other inventions, many of them much more useful and profitable, +but I imagine that he takes less satisfaction in any of them than he +does in having solved the problem that he undertook fifty years ago. + +The reason for the prize was that the game on the billiard table was +getting more popular and the game in the African jungle was getting +scarcer, especially elephants having tusks more than 2-7/16 inches in +diameter. The raising of elephants is not an industry that promises as +quick returns as raising chickens or Belgian hares. To make a ball +having exactly the weight, color and resiliency to which billiard +players have become accustomed seemed an impossibility. Hyatt tried +compressed wood, but while he did not succeed in making billiard balls +he did build up a profitable business in stamped checkers and dominoes. + +Setting type in the way they did it in the sixties was hard on the +hands. And if the skin got worn thin or broken the dirty lead type were +liable to infect the fingers. One day in 1863 Hyatt, finding his fingers +were getting raw, went to the cupboard where was kept the "liquid +cuticle" used by the printers. But when he got there he found it was +bare, for the vial had tipped over--you know how easily they tip +over--and the collodion had run out and solidified on the shelf. +Possibly Hyatt was annoyed, but if so he did not waste time raging +around the office to find out who tipped over that bottle. Instead he +pulled off from the wood a bit of the dried film as big as his thumb +nail and examined it with that "'satiable curtiosity," as Kipling calls +it, which is characteristic of the born inventor. He found it tough and +elastic and it occurred to him that it might be worth $10,000. It turned +out to be worth many times that. + +Collodion, as I have explained in previous chapters, is a solution in +ether and alcohol of guncotton (otherwise known as pyroxylin or +nitrocellulose), which is made by the action of nitric acid on cotton. +Hyatt tried mixing the collodion with ivory powder, also using it to +cover balls of the necessary weight and solidity, but they did not work +very well and besides were explosive. A Colorado saloon keeper wrote in +to complain that one of the billiard players had touched a ball with a +lighted cigar, which set it off and every man in the room had drawn his +gun. + +The trouble with the dissolved guncotton was that it could not be +molded. It did not swell up and set; it merely dried up and shrunk. When +the solvent evaporated it left a wrinkled, shriveled, horny film, +satisfactory to the surgeon but not to the man who wanted to make balls +and hairpins and knife handles out of it. In England Alexander Parkes +began working on the problem in 1855 and stuck to it for ten years +before he, or rather his backers, gave up. He tried mixing in various +things to stiffen up the pyroxylin. Of these, camphor, which he tried in +1865, worked the best, but since he used castor oil to soften the mass +articles made of "parkesine" did not hold up in all weathers. + +Another Englishman, Daniel Spill, an associate of Parkes, took up the +problem where he had dropped it and turned out a better product, +"xylonite," though still sticking to the idea that castor oil was +necessary to get the two solids, the guncotton and the camphor, +together. + +But Hyatt, hearing that camphor could be used and not knowing enough +about what others had done to follow their false trails, simply mixed +his camphor and guncotton together without any solvent and put the +mixture in a hot press. The two solids dissolved one another and when +the press was opened there was a clear, solid, homogeneous block +of--what he named--"celluloid." The problem was solved and in the +simplest imaginable way. Tissue paper, that is, cellulose, is treated +with nitric acid in the presence of sulfuric acid. The nitration is not +carried so far as to produce the guncotton used in explosives but only +far enough to make a soluble nitrocellulose or pyroxylin. This is pulped +and mixed with half the quantity of camphor, pressed into cakes and +dried. If this mixture is put into steam-heated molds and subjected to +hydraulic pressure it takes any desired form. The process remains +essentially the same as was worked out by the Hyatt brothers in the +factory they set up in Newark in 1872 and some of their original +machines are still in use. But this protean plastic takes innumerable +forms and almost as many names. Each factory has its own secrets and +lays claim to peculiar merits. The fundamental product itself is not +patented, so trade names are copyrighted to protect the product. I have +already mentioned three, "parkesine," "xylonite" and "celluloid," and I +may add, without exhausting the list of species belonging to this genus, +"viscoloid," "lithoxyl," "fiberloid," "coraline," "eburite," +"pulveroid," "ivorine," "pergamoid," "duroid," "ivortus," "crystalloid," +"transparene," "litnoid," "petroid," "pasbosene," "cellonite" and +"pyralin." + +Celluloid can be given any color or colors by mixing in aniline dyes or +metallic pigments. The color may be confined to the surface or to the +interior or pervade the whole. If the nitrated tissue paper is bleached +the celluloid is transparent or colorless. In that case it is necessary +to add an antacid such as urea to prevent its getting yellow or opaque. +To make it opaque and less inflammable oxides or chlorides of zinc, +aluminum, magnesium, etc., are mixed in. + +Without going into the question of their variations and relative merits +we may consider the advantages of the pyroxylin plastics in general. +Here we have a new substance, the product of the creative genius of man, +and therefore adaptable to his needs. It is hard but light, tough but +elastic, easily made and tolerably cheap. Heated to the boiling point of +water it becomes soft and flexible. It can be turned, carved, ground, +polished, bent, pressed, stamped, molded or blown. To make a block of +any desired size simply pile up the sheets and put them in a hot press. +To get sheets of any desired thickness, simply shave them off the block. +To make a tube of any desired size, shape or thickness squirt out the +mixture through a ring-shaped hole or roll the sheets around a hot bar. +Cut the tube into sections and you have rings to be shaped and stamped +into box bodies or napkin rings. Print words or pictures on a celluloid +sheet, put a thin transparent sheet over it and weld them together, then +you have something like the horn book of our ancestors, but better. + +Nowadays such things as celluloid and pyralin can be sold under their +own name, but in the early days the artificial plastics, like every new +thing, had to resort to _camouflage_, a very humiliating expedient since +in some cases they were better than the material they were forced to +imitate. Tortoise shell, for instance, cracks, splits and twists, but a +"tortoise shell" comb of celluloid looks as well and lasts better. Horn +articles are limited to size of the ceratinous appendages that can be +borne on the animal's head, but an imitation of horn can be made of any +thickness by wrapping celluloid sheets about a cone. Ivory, which also +has a laminated structure, may be imitated by rolling together alternate +white opaque and colorless translucent sheets. Some of the sheets are +wrinkled in order to produce the knots and irregularities of the grain +of natural ivory. Man's chief difficulty in all such work is to imitate +the imperfections of nature. His whites are too white, his surfaces are +too smooth, his shapes are too regular, his products are too pure. + +The precious red coral of the Mediterranean can be perfectly imitated by +taking a cast of a coral branch and filling in the mold with celluloid +of the same color and hardness. The clear luster of amber, the dead +black of ebony, the cloudiness of onyx, the opalescence of alabaster, +the glow of carnelian--once confined to the selfish enjoyment of the +rich--are now within the reach of every one, thanks to this chameleon +material. Mosaics may be multiplied indefinitely by laying together +sheets and sticks of celluloid, suitably cut and colored to make up the +picture, fusing the mass, and then shaving off thin layers from the end. +That _chef d'oeuvre_ of the Venetian glass makers, the Battle of Isus, +from the House of the Faun in Pompeii, can be reproduced as fast as the +machine can shave them off the block. And the tesserae do not fall out +like those you bought on the Rialto. + +The process thus does for mosaics, ivory and coral what printing does +for pictures. It is a mechanical multiplier and only by such means can +we ever attain to a state of democratic luxury. The product, in cases +where the imitation is accurate, is equally valuable except to those who +delight in thinking that coral insects, Italian craftsmen and elephants +have been laboring for years to put a trinket into their hands. The Lord +may be trusted to deal with such selfish souls according to their +deserts. + +But it is very low praise for a synthetic product that it can pass +itself off, more or less acceptably, as a natural product. If that is +all we could do without it. It must be an improvement in some respects +on anything to be found in nature or it does not represent a real +advance. So celluloid and its congeners are not confined to the shapes +of shell and coral and crystal, or to the grain of ivory and wood and +horn, the colors of amber and amethyst and lapis lazuli, but can be +given forms and textures and tints that were never known before 1869. + +Let me see now, have I mentioned all the uses of celluloid? Oh, no, +there are handles for canes, umbrellas, mirrors and brushes, knives, +whistles, toys, blown animals, card cases, chains, charms, brooches, +badges, bracelets, rings, book bindings, hairpins, campaign buttons, +cuff and collar buttons, cuffs, collars and dickies, tags, cups, knobs, +paper cutters, picture frames, chessmen, pool balls, ping pong balls, +piano keys, dental plates, masks for disfigured faces, penholders, +eyeglass frames, goggles, playing cards--and you can carry on the list +as far as you like. + +Celluloid has its disadvantages. You may mold, you may color the stuff +as you will, the scent of the camphor will cling around it still. This +is not usually objectionable except where the celluloid is trying to +pass itself off for something else, in which case it deserves no +sympathy. It is attacked and dissolved by hot acids and alkalies. It +softens up when heated, which is handy in shaping it though not so +desirable afterward. But the worst of its failings is its +combustibility. It is not explosive, but it takes fire from a flame and +burns furiously with clouds of black smoke. + +But celluloid is only one of many plastic substances that have been +introduced to the present generation. A new and important group of them +is now being opened up, the so-called "condensation products." If you +will take down any old volume of chemical research you will find +occasionally words to this effect: "The reaction resulted in nothing but +an insoluble resin which was not further investigated." Such a passage +would be marked with a tear if chemists were given to crying over their +failures. For it is the epitaph of a buried hope. It likely meant the +loss of months of labor. The reason the chemist did not do anything +further with the gummy stuff that stuck up his test tube was because he +did not know what to do with it. It could not be dissolved, it could not +be crystallized, it could not be distilled, therefore it could not be +purified, analyzed and identified. + +What had happened was in most cases this. The molecule of the compound +that the chemist was trying to make had combined with others of its kind +to form a molecule too big to be managed by such means. Financiers call +the process a "merger." Chemists call it "polymerization." The resin was +a molecular trust, indissoluble, uncontrollable and contaminating +everything it touched. + +But chemists--like governments--have learned wisdom in recent years. +They have not yet discovered in all cases how to undo the process of +polymerization, or, if you prefer the financial phrase, how to +unscramble the eggs. But they have found that these molecular mergers +are very useful things in their way. For instance there is a liquid +known as isoprene (C_{5}H_{8}). This on heating or standing turns into a +gum, that is nothing less than rubber, which is some multiple of +C_{5}H_{8}. + +For another instance there is formaldehyde, an acrid smelling gas, used +as a disinfectant. This has the simplest possible formula for a +carbohydrate, CH_{2}O. But in the leaf of a plant this molecule +multiplies itself by six and turns into a sweet solid glucose +(C_{6}H_{12}O_{6}), or with the loss of water into starch +(C_{6}H_{10}O_{5}) or cellulose (C_{6}H_{10}O_{5}). + +But formaldehyde is so insatiate that it not only combines with itself +but seizes upon other substances, particularly those having an +acquisitive nature like its own. Such a substance is carbolic acid +(phenol) which, as we all know, is used as a disinfectant like +formaldehyde because it, too, has the power of attacking decomposable +organic matter. Now Prof. Adolf von Baeyer discovered in 1872 that when +phenol and formaldehyde were brought into contact they seized upon one +another and formed a combine of unusual tenacity, that is, a resin. But +as I have said, chemists in those days were shy of resins. Kleeberg in +1891 tried to make something out of it and W.H. Story in 1895 went so +far as to name the product "resinite," but nothing came of it until 1909 +when L.H. Baekeland undertook a serious and systematic study of this +reaction in New York. Baekeland was a Belgian chemist, born at Ghent in +1863 and professor at Bruges. While a student at Ghent he took up +photography as a hobby and began to work on the problem of doing away +with the dark-room by producing a printing paper that could be developed +under ordinary light. When he came over to America in 1889 he brought +his idea with him and four years later turned out "Velox," with which +doubtless the reader is familiar. Velox was never patented because, as +Dr. Baekeland explained in his speech of acceptance of the Perkin medal +from the chemists of America, lawsuits are too expensive. Manufacturers +seem to be coming generally to the opinion that a synthetic name +copyrighted as a trademark affords better protection than a patent. + +Later Dr. Baekeland turned his attention to the phenol condensation +products, working gradually up from test tubes to ton vats according to +his motto: "Make your mistakes on a small scale and your profits on a +large scale." He found that when equal weights of phenol and +formaldehyde were mixed and warmed in the presence of an alkaline +catalytic agent the solution separated into two layers, the upper +aqueous and the lower a resinous precipitate. This resin was soft, +viscous and soluble in alcohol or acetone. But if it was heated under +pressure it changed into another and a new kind of resin that was hard, +inelastic, unplastic, infusible and insoluble. The chemical name of this +product is "polymerized oxybenzyl methylene glycol anhydride," but +nobody calls it that, not even chemists. It is called "Bakelite" after +its inventor. + +The two stages in its preparation are convenient in many ways. For +instance, porous wood may be soaked in the soft resin and then by heat +and pressure it is changed to the bakelite form and the wood comes out +with a hard finish that may be given the brilliant polish of Japanese +lacquer. Paper, cardboard, cloth, wood pulp, sawdust, asbestos and the +like may be impregnated with the resin, producing tough and hard +material suitable for various purposes. Brass work painted with it and +then baked at 300 deg. F. acquires a lacquered surface that is unaffected by +soap. Forced in powder or sheet form into molds under a pressure of 1200 +to 2000 pounds to the square inch it takes the most delicate +impressions. Billiard balls of bakelite are claimed to be better than +ivory because, having no grain, they do not swell unequally with heat +and humidity and so lose their sphericity. Pipestems and beads of +bakelite have the clear brilliancy of amber and greater strength. +Fountain pens made of it are transparent so you can see how much ink you +have left. A new and enlarging field for bakelite and allied products is +the making of noiseless gears for automobiles and other machinery, also +of air-plane propellers. + +Celluloid is more plastic and elastic than bakelite. It is therefore +more easily worked in sheets and small objects. Celluloid can be made +perfectly transparent and colorless while bakelite is confined to the +range between a clear amber and an opaque brown or black. On the other +hand bakelite has the advantage in being tasteless, odorless, inert, +insoluble and non-inflammable. This last quality and its high electrical +resistance give bakelite its chief field of usefulness. Electricity was +discovered by the Greeks, who found that amber (_electron_) when rubbed +would pick up straws. This means simply that amber, like all such +resinous substances, natural or artificial, is a non-conductor or +di-electric and does not carry off and scatter the electricity collected +on the surface by the friction. Bakelite is used in its liquid form for +impregnating coils to keep the wires from shortcircuiting and in its +solid form for commutators, magnetos, switch blocks, distributors, and +all sorts of electrical apparatus for automobiles, telephones, wireless +telegraphy, electric lighting, etc. + +Bakelite, however, is only one of an indefinite number of such +condensation products. As Baeyer said long ago: "It seems that all the +aldehydes will, under suitable circumstances, unite with the aromatic +hydrocarbons to form resins." So instead of phenol, other coal tar +products such as cresol, naphthol or benzene itself may be used. The +carbon links (-CH_{2}-, methylene) necessary to hook these carbon rings +together may be obtained from other substances than the aldehydes, +for instance from the amines, or ammonia derivatives. Three chemists, +L.V. Kedman, A.J. Weith and F.P. Broek, working in 1910 on the +Industrial Fellowships of the late Robert Kennedy Duncan at the +University of Kansas, developed a process using formin instead +of formaldehyde. Formin--or, if you insist upon its full name, +hexa-methylene-tetramine--is a sugar-like substance with a fish-like +smell. This mixed with crystallized carbolic acid and slightly warmed +melts to a golden liquid that sets on pouring into molds. It is still +plastic and can be bent into any desired shape, but on further heating +it becomes hard without the need of pressure. Ammonia is given off in +this process instead of water which is the by-product in the case of +formaldehyde. The product is similar to bakelite, exactly how similar is +a question that the courts will have to decide. The inventors threatened +to call it Phenyl-endeka-saligeno-saligenin, but, rightly fearing that +this would interfere with its salability, they have named it "redmanol." + +A phenolic condensation product closely related to bakelite and redmanol +is condensite, the invention of Jonas Walter Aylesworth. Aylesworth was +trained in what he referred to as "the greatest university of the world, +the Edison laboratory." He entered this university at the age of +nineteen at a salary of $3 a week, but Edison soon found that he had in +his new boy an assistant who could stand being shut up in the laboratory +working day and night as long as he could. After nine years of close +association with Edison he set up a little laboratory in his own back +yard to work out new plastics. He found that by acting on +naphthalene--the moth-ball stuff--with chlorine he got a series of +useful products called "halowaxes." The lower chlorinated products are +oils, which may be used for impregnating paper or soft wood, making it +non-inflammable and impregnable to water. If four atoms of chlorine +enter the naphthalene molecule the product is a hard wax that rings like +a metal. + +Condensite is anhydrous and infusible, and like its rivals finds its +chief employment in the insulation parts of electrical apparatus. The +records of the Edison phonograph are made of it. So are the buttons of +our blue-jackets. The Government at the outbreak of the war ordered +40,000 goggles in condensite frames to protect the eyes of our gunners +from the glare and acid fumes. + +The various synthetics played an important part in the war. According to +an ancient military pun the endurance of soldiers depends upon the +strength of their soles. The new compound rubber soles were found useful +in our army and the Germans attribute their success in making a little +leather go a long way during the late war to the use of a new synthetic +tanning material known as "neradol." There are various forms of this. +Some are phenolic condensation products of formaldehyde like those we +have been considering, but some use coal-tar compounds having no phenol +groups, such as naphthalene sulfonic acid. These are now being made in +England under such names as "paradol," "cresyntan" and "syntan." They +have the advantage of the natural tannins such as bark in that they are +of known strength and can be varied to suit. + +This very grasping compound, formaldehyde, will attack almost anything, +even molecules many times its size. Gelatinous and albuminous substances +of all sorts are solidified by it. Glue, skimmed milk, blood, eggs, +yeast, brewer's slops, may by this magic agent be rescued from waste and +reappear in our buttons, hairpins, roofing, phonographs, shoes or +shoe-polish. The French have made great use of casein hardened by +formaldehyde into what is known as "galalith" (i.e., milkstone). This is +harder than celluloid and non-inflammable, but has the disadvantages of +being more brittle and of absorbing moisture. A mixture of casein and +celluloid has something of the merits of both. + +The Japanese, as we should expect, are using the juice of the soy bean, +familiar as a condiment to all who patronize chop-sueys or use +Worcestershire sauce. The soy glucine coagulated by formalin gives a +plastic said to be better and cheaper than celluloid. Its inventor, S. +Sato, of Sendai University, has named it, according to American +precedent, "Satolite," and has organized a million-dollar Satolite +Company at Mukojima. + +The algin extracted from the Pacific kelp can be used as a rubber +surrogate for water-proofing cloth. When combined with heavier alkaline +bases it forms a tough and elastic substance that can be rolled into +transparent sheets like celluloid or turned into buttons and knife +handles. + +In Australia when the war shut off the supply of tin the Government +commission appointed to devise means of preserving fruits recommended +the use of cardboard containers varnished with "magramite." This is a +name the Australians coined for synthetic resin made from phenol and +formaldehyde like bakelite. Magramite dissolved in alcohol is painted on +the cardboard cans and when these are stoved the coating becomes +insoluble. + +Tarasoff has made a series of condensation products from phenol and +formaldehyde with the addition of sulfonated oils. These are formed by +the action of sulfuric acid on coconut, castor, cottonseed or mineral +oils. The products of this combination are white plastics, opaque, +insoluble and infusible. + +Since I am here chiefly concerned with "Creative Chemistry," that is, +with the art of making substances not found in nature, I have not spoken +of shellac, asphaltum, rosin, ozocerite and the innumerable gums, resins +and waxes, animal, mineral and vegetable, that are used either by +themselves or in combination with the synthetics. What particular "dope" +or "mud" is used to coat a canvas or form a telephone receiver is often +hard to find out. The manufacturer finds secrecy safer than the patent +office and the chemist of a rival establishment is apt to be baffled in +his attempt to analyze and imitate. But we of the outside world are not +concerned with this, though we are interested in the manifold +applications of these new materials. + +There seems to be no limit to these compounds and every week the +journals report new processes and patents. But we must not allow the new +ones to crowd out the remembrance of the oldest and most famous of the +synthetic plasters, hard rubber, to which a separate chapter must be +devoted. + + + + +VIII + +THE RACE FOR RUBBER + + +There is one law that regulates all animate and inanimate things. It is +formulated in various ways, for instance: + +Running down a hill is easy. In Latin it reads, _facilis descensus +Averni._ Herbert Spencer calls it the dissolution of definite coherent +heterogeneity into indefinite incoherent homogeneity. Mother Goose +expresses it in the fable of Humpty Dumpty, and the business man +extracts the moral as, "You can't unscramble an egg." The theologian +calls it the dogma of natural depravity. The physicist calls it the +second law of thermodynamics. Clausius formulates it as "The entropy of +the world tends toward a maximum." It is easier to smash up than to +build up. Children find that this is true of their toys; the Bolsheviki +have found that it is true of a civilization. So, too, the chemist knows +analysis is easier than synthesis and that creative chemistry is the +highest branch of his art. + +This explains why chemists discovered how to take rubber apart over +sixty years before they could find out how to put it together. The first +is easy. Just put some raw rubber into a retort and heat it. If you can +stand the odor you will observe the caoutchouc decomposing and a +benzine-like liquid distilling over. This is called "isoprene." Any +Freshman chemist could write the reaction for this operation. It is +simply + + C_{10}H_{16} --> 2C_{5}H_{8} + caoutchouc isoprene + +That is, one molecule of the gum splits up into two molecules of the +liquid. It is just as easy to write the reaction in the reverse +directions, as 2 isoprene--> 1 caoutchouc, but nobody could make it go +in that direction. Yet it could be done. It had been done. But the man +who did it did not know how he did it and could not do it again. +Professor Tilden in May, 1892, read a paper before the Birmingham +Philosophical Society in which he said: + + I was surprised a few weeks ago at finding the contents of the + bottles containing isoprene from turpentine entirely changed in + appearance. In place of a limpid, colorless liquid the bottles + contained a dense syrup in which were floating several large + masses of a yellowish color. Upon examination this turned out + to be India rubber. + +But neither Professor Tilden nor any one else could repeat this +accidental metamorphosis. It was tantalizing, for the world was willing +to pay $2,000,000,000 a year for rubber and the forests of the Amazon +and Congo were failing to meet the demand. A large share of these +millions would have gone to any chemist who could find out how to make +synthetic rubber and make it cheaply enough. With such a reward of fame +and fortune the competition among chemists was intense. It took the form +of an international contest in which England and Germany were neck and +neck. + +[Illustration: Courtesy of the "India Rubber World." + +What goes into rubber and what is made out of it] + +The English, who had been beaten by the Germans in the dye business +where they had the start, were determined not to lose in this. Prof. +W.H. Perkin, of Manchester University, was one of the most eager, for he +was inspired by a personal grudge against the Germans as well as by +patriotism and scientific zeal. It was his father who had, fifty years +before, discovered mauve, the first of the anilin dyes, but England +could not hold the business and its rich rewards went over to Germany. +So in 1909 a corps of chemists set to work under Professor Perkin in the +Manchester laboratories to solve the problem of synthetic rubber. What +reagent could be found that would reverse the reaction and convert the +liquid isoprene into the solid rubber? It was discovered, by accident, +we may say, but it should be understood that such advantageous accidents +happen only to those who are working for them and know how to utilize +them. In July, 1910, Dr. Matthews, who had charge of the research, set +some isoprene to drying over metallic sodium, a common laboratory method +of freeing a liquid from the last traces of water. In September he found +that the flask was filled with a solid mass of real rubber instead of +the volatile colorless liquid he had put into it. + +Twenty years before the discovery would have been useless, for sodium +was then a rare and costly metal, a little of it in a sealed glass tube +being passed around the chemistry class once a year as a curiosity, or a +tiny bit cut off and dropped in water to see what a fuss it made. But +nowadays metallic sodium is cheaply produced by the aid of electricity. +The difficulty lay rather in the cost of the raw material, isoprene. In +industrial chemistry it is not sufficient that a thing can be made; it +must be made to pay. Isoprene could be obtained from turpentine, but +this was too expensive and limited in supply. It would merely mean the +destruction of pine forests instead of rubber forests. Starch was +finally decided upon as the best material, since this can be obtained +for about a cent a pound from potatoes, corn and many other sources. +Here, however, the chemist came to the end of his rope and had to call +the bacteriologist to his aid. The splitting of the starch molecule is +too big a job for man; only the lower organisms, the yeast plant, for +example, know enough to do that. Owing perhaps to the _entente cordiale_ +a French biologist was called into the combination, Professor Fernbach, +of the Pasteur Institute, and after eighteen months' hard work he +discovered a process of fermentation by which a large amount of fusel +oil can be obtained from any starchy stuff. Hitherto the aim in +fermentation and distillation had been to obtain as small a proportion +of fusel as possible, for fusel oil is a mixture of the heavier +alcohols, all of them more poisonous and malodorous than common alcohol. +But here, as has often happened in the history of industrial chemistry, +the by-product turned out to be more valuable than the product. From +fusel oil by the use of chlorine isoprene can be prepared, so the chain +was complete. + +But meanwhile the Germans had been making equal progress. In 1905 Prof. +Karl Harries, of Berlin, found out the name of the caoutchouc molecule. +This discovery was to the chemists what the architect's plan of a house +is to the builder. They knew then what they were trying to construct +and could go about their task intelligently. + +Mark Twain said that he could understand something about how astronomers +could measure the distance of the planets, calculate their weights and +so forth, but he never could see how they could find out their names +even with the largest telescopes. This is a joke in astronomy but it +is not in chemistry. For when the chemist finds out the structure +of a compound he gives it a name which means that. The stuff came +to be called "caoutchouc," because that was the way the Spaniards +of Columbus's time caught the Indian word "cahuchu." When +Dr. Priestley called it "India rubber" he told merely where it +came from and what it was good for. But when Harries named it +"1-5-dimethyl-cyclo-octadien-1-5" any chemist could draw a picture of it +and give a guess as to how it could be made. Even a person without any +knowledge of chemistry can get the main point of it by merely looking at +this diagram: + + C C C---C + || || || | + C--C C C--C C + | | --> | | + C C--C C C--C + || || | || + C C C---C + +[Illustration: isoprene _turns into_ caoutchouc] + +I have dropped the 16 H's or hydrogen atoms of the formula for +simplicity's sake. They simply hook on wherever they can. You will see +that the isoprene consists of a chain of four carbon atoms (represented +by the C's) with an extra carbon on the side. In the transformation of +this colorless liquid into soft rubber two of the double linkages break +and so permit the two chains of 4 C's to unite to form one ring of +eight. If you have ever played ring-around-a-rosy you will get the idea. +In Chapter IV I explained that the anilin dyes are built up upon the +benzene ring of six carbon atoms. The rubber ring consists of eight at +least and probably more. Any substance containing that peculiar carbon +chain with two double links C=C-C=C can double up--polymerize, the +chemist calls it--into a rubber-like substance. So we may have many +kinds of rubber, some of which may prove to be more useful than that +which happens to be found in nature. + +With the structural formula of Harries as a clue chemists all over the +world plunged into the problem with renewed hope. The famous Bayer dye +works at Elberfeld took it up and there in August, 1909, Dr. Fritz +Hofmann worked out a process for the converting of pure isoprene into +rubber by heat. Then in 1910 Harries happened upon the same sodium +reaction as Matthews, but when he came to get it patented he found that +the Englishman had beaten him to the patent office by a few weeks. + +This Anglo-German rivalry came to a dramatic climax in 1912 at the great +hall of the College of the City of New York when Dr. Carl Duisberg, of +the Elberfeld factory, delivered an address on the latest achievements +of the chemical industry before the Eighth--and the last for a long +time--International Congress of Applied Chemistry. Duisberg insisted +upon talking in German, although more of his auditors would have +understood him in English. He laid full emphasis upon German +achievements and cast doubt upon the claim of "the Englishman Tilden" to +have prepared artificial rubber in the eighties. Perkin, of Manchester, +confronted him with his new process for making rubber from potatoes, but +Duisberg countered by proudly displaying two automobile tires made of +synthetic rubber with which he had made a thousand-mile run. + +The intense antagonism between the British and German chemists at this +congress was felt by all present, but we did not foresee that in two +years from that date they would be engaged in manufacturing poison gas +to fire at one another. It was, however, realized that more was at stake +than personal reputation and national prestige. Under pressure of the +new demand for automobiles the price of rubber jumped from $1.25 to $3 a +pound in 1910, and millions had been invested in plantations. If +Professor Perkin was right when he told the congress that by his process +rubber could be made for less than 25 cents a pound it meant that these +plantations would go the way of the indigo plantations when the Germans +succeeded in making artificial indigo. If Dr. Duisberg was right when he +told the congress that synthetic rubber would "certainly appear on the +market in a very short time," it meant that Germany in war or peace +would become independent of Brazil in the matter of rubber as she had +become independent of Chile in the matter of nitrates. + +As it turned out both scientists were too sanguine. Synthetic rubber has +not proved capable of displacing natural rubber by underbidding it nor +even of replacing natural rubber when this is shut out. When Germany +was blockaded and the success of her armies depended on rubber, price +was no object. Three Danish sailors who were caught by United States +officials trying to smuggle dental rubber into Germany confessed that +they had been selling it there for gas masks at $73 a pound. The German +gas masks in the latter part of the war were made without rubber and +were frail and leaky. They could not have withstood the new gases which +American chemists were preparing on an unprecedented scale. Every scrap +of old rubber in Germany was saved and worked over and over and diluted +with fillers and surrogates to the limit of elasticity. Spring tires +were substituted for pneumatics. So it is evident that the supply of +synthetic rubber could not have been adequate or satisfactory. Neither, +on the other hand, have the British made a success of the Perkin +process, although they spent $200,000 on it in the first two years. But, +of course, there was not the same necessity for it as in the case of +Germany, for England had practically a monopoly of the world's supply of +natural rubber either through owning plantations or controlling +shipping. If rubber could not be manufactured profitably in Germany when +the demand was imperative and price no consideration it can hardly be +expected to compete with the natural under peace conditions. + +The problem of synthetic rubber has then been solved scientifically but +not industrially. It can be made but cannot be made to pay. The +difficulty is to find a cheap enough material to start with. We can make +rubber out of potatoes--but potatoes have other uses. It would require +more land and more valuable land to raise the potatoes than to raise the +rubber. We can get isoprene by the distillation of turpentine--but why +not bleed a rubber tree as well as a pine tree? Turpentine is neither +cheap nor abundant enough. Any kind of wood, sawdust for instance, can +be utilized by converting the cellulose over into sugar and fermenting +this to alcohol, but the process is not likely to prove profitable. +Petroleum when cracked up to make gasoline gives isoprene or other +double-bond compounds that go over into some form of rubber. + +But the most interesting and most promising of all is the complete +inorganic synthesis that dispenses with the aid of vegetation and starts +with coal and lime. These heated together in the electric furnace form +calcium carbide and this, as every automobilist knows, gives acetylene +by contact with water. From this gas isoprene can be made and the +isoprene converted into rubber by sodium, or acid or alkali or simple +heating. Acetone, which is also made from acetylene, can be converted +directly into rubber by fuming sulfuric acid. This seems to have been +the process chiefly used by the Germans during the war. Several carbide +factories were devoted to it. But the intermediate and by-products of +the process, such as alcohol, acetic acid and acetone, were in as much +demand for war purposes as rubber. The Germans made some rubber from +pitch imported from Sweden. They also found a useful substitute in +aluminum naphthenate made from Baku petroleum, for it is elastic and +plastic and can be vulcanized. + +So although rubber can be made in many different ways it is not +profitable to make it in any of them. We have to rely still upon the +natural product, but we can greatly improve upon the way nature produces +it. When the call came for more rubber for the electrical and automobile +industries the first attempt to increase the supply was to put pressure +upon the natives to bring in more of the latex. As a consequence the +trees were bled to death and sometimes also the natives. The Belgian +atrocities in the Congo shocked the civilized world and at Putumayo on +the upper Amazon the same cause produced the same horrible effects. But +no matter what cruelty was practiced the tropical forests could not be +made to yield a sufficient increase, so the cultivation of the rubber +was begun by far-sighted men in Dutch Java, Sumatra and Borneo and in +British Malaya and Ceylon. + +Brazil, feeling secure in the possession of a natural monopoly, made no +effort to compete with these parvenus. It cost about as much to gather +rubber from the Amazon forests as it did to raise it on a Malay +plantation, that is, 25 cents a pound. The Brazilian Government clapped +on another 25 cents export duty and spent the money lavishly. In 1911 +the treasury of Para took in $2,000,000 from the rubber tax and a good +share of the money was spent on a magnificent new theater at Manaos--not +on setting out rubber trees. The result of this rivalry between the +collector and the cultivator is shown by the fact that in the decade +1907-1917 the world's output of plantation rubber increased from 1000 to +204,000 tons, while the output of wild rubber decreased from 68,000 to +53,000. Besides this the plantation rubber is a cleaner and more even +product, carefully coagulated by acetic acid instead of being smoked +over a forest fire. It comes in pale yellow sheets instead of big black +balls loaded with the dirt or sticks and stones that the honest Indian +sometimes adds to make a bigger lump. What's better, the man who milks +the rubber trees on a plantation may live at home where he can be +decently looked after. The agriculturist and the chemist may do what the +philanthropist and statesman could not accomplish: put an end to the +cruelties involved in the international struggle for "black gold." + +The United States uses three-fourths of the world's rubber output and +grows none of it. What is the use of tropical possessions if we do not +make use of them? The Philippines could grow all our rubber and keep a +$300,000,000 business under our flag. Santo Domingo, where rubber was +first discovered, is now under our supervision and could be enriched by +the industry. The Guianas, where the rubber tree was first studied, +might be purchased. It is chiefly for lack of a definite colonial policy +that our rubber industry, by far the largest in the world, has to be +dependent upon foreign sources for all its raw materials. Because the +Philippines are likely to be cast off at any moment, American +manufacturers are placing their plantations in the Dutch or British +possessions. The Goodyear Company has secured a concession of 20,000 +acres near Medan in Dutch Sumatra. + +While the United States is planning to relinquish its Pacific +possessions the British have more than doubled their holdings in New +Guinea by the acquisition of Kaiser Wilhelm's Land, good rubber +country. The British Malay States in 1917 exported over $118,000,000 +worth of plantation-grown rubber and could have sold more if shipping +had not been short and production restricted. Fully 90 per cent. of the +cultivated rubber is now grown in British colonies or on British +plantations in the Dutch East Indies. To protect this monopoly an act +has been passed preventing foreigners from buying more land in the Malay +Peninsula. The Japanese have acquired there 50,000 acres, on which they +are growing more than a million dollars' worth of rubber a year. The +British _Tropical Life_ says of the American invasion: "As America is so +extremely wealthy Uncle Sam can well afford to continue to buy our +rubber as he has been doing instead of coming in to produce rubber to +reduce his competition as a buyer in the world's market." The Malaya +estates calculate to pay a dividend of 20 per cent. on the investment +with rubber selling at 30 cents a pound and every two cents additional +on the price brings a further 3-1/2 per cent. dividend. The output is +restricted by the Rubber Growers' Association so as to keep the price up +to 50-70 cents. When the plantations first came into bearing in 1910 +rubber was bringing nearly $3 a pound, and since it can be produced at +less than 30 cents a pound we can imagine the profits of the early +birds. + +The fact that the world's rubber trade was in the control of Great +Britain caused America great anxiety and financial loss in the early +part of the war when the British Government, suspecting--not without +reason--that some American rubber goods were getting into Germany +through neutral nations, suddenly shut off our supply. This threatened +to kill the fourth largest of our industries and it was only by the +submission of American rubber dealers to the closest supervision and +restriction by the British authorities that they were allowed to +continue their business. Sir Francis Hopwood, in laying down these +regulations, gave emphatic warning "that in case any manufacturer, +importer or dealer came under suspicion his permits should be +immediately revoked. Reinstatement will be slow and difficult. The +British Government will cancel first and investigate afterward." Of +course the British had a right to say under what conditions they should +sell their rubber and we cannot blame them for taking such precautions +to prevent its getting to their enemies, but it placed the United States +in a humiliating position and if we had not been in sympathy with their +side it would have aroused more resentment than it did. But it made +evident the desirability of having at least part of our supply under our +own control and, if possible, within our own country. Rubber is not rare +in nature, for it is contained in almost every milky juice. Every +country boy knows that he can get a self-feeding mucilage brush by +cutting off a milkweed stalk. The only native source so far utilized is +the guayule, which grows wild on the deserts of the Mexican and the +American border. The plant was discovered in 1852 by Dr. J.M. Bigelow +near Escondido Creek, Texas. Professor Asa Gray described it and named +it Parthenium argentatum, or the silver Pallas. When chopped up and +macerated guayule gives a satisfactory quality of caoutchouc in +profitable amounts. In 1911 seven thousand tons of guayule were +imported from Mexico; in 1917 only seventeen hundred tons. Why this +falling off? Because the eager exploiters had killed the goose that laid +the golden egg, or in plain language, pulled up the plant by the roots. +Now guayule is being cultivated and is reaped instead of being uprooted. +Experiments at the Tucson laboratory have recently removed the +difficulty of getting the seed to germinate under cultivation. This +seems the most promising of the home-grown plants and, until artificial +rubber can be made profitable, gives us the only chance of being in part +independent of oversea supply. + +There are various other gums found in nature that can for some purposes +be substituted for caoutchouc. Gutta percha, for instance, is pliable +and tough though not very elastic. It becomes plastic by heat so it can +be molded, but unlike rubber it cannot be hardened by heating with +sulfur. A lump of gutta percha was brought from Java in 1766 and placed +in a British museum, where it lay for nearly a hundred years before it +occurred to anybody to do anything with it except to look at it. But a +German electrician, Siemens, discovered in 1847 that gutta percha was +valuable for insulating telegraph lines and it found extensive +employment in submarine cables as well as for golf balls, and the like. + +Balata, which is found in the forests of the Guianas, is between gutta +percha and rubber, not so good for insulation but useful for shoe soles +and machine belts. The bark of the tree is so thick that the latex does +not run off like caoutchouc when the bark is cut. So the bark has to be +cut off and squeezed in hand presses. Formerly this meant cutting down +the tree, but now alternate strips of the bark are cut off and squeezed +so the tree continues to live. + +When Columbus discovered Santo Domingo he found the natives playing with +balls made from the gum of the caoutchouc tree. The soldiers of Pizarro, +when they conquered Inca-Land, adopted the Peruvian custom of smearing +caoutchouc over their coats to keep out the rain. A French scientist, M. +de la Condamine, who went to South America to measure the earth, came +back in 1745 with some specimens of caoutchouc from Para as well as +quinine from Peru. The vessel on which he returned, the brig _Minerva_, +had a narrow escape from capture by an English cruiser, for Great +Britain was jealous of any trespassing on her American sphere of +influence. The Old World need not have waited for the discovery of the +New, for the rubber tree grows wild in Annam as well as Brazil, but none +of the Asiatics seems to have discovered any of the many uses of the +juice that exudes from breaks in the bark. + +The first practical use that was made of it gave it the name that has +stuck to it in English ever since. Magellan announced in 1772 that it +was good to remove pencil marks. A lump of it was sent over from France +to Priestley, the clergyman chemist who discovered oxygen and was mobbed +out of Manchester for being a republican and took refuge in +Pennsylvania. He cut the lump into little cubes and gave them to his +friends to eradicate their mistakes in writing or figuring. Then they +asked him what the queer things were and he said that they were "India +rubbers." + +[Illustration: FOREST RUBBER + +Compare this tropical tangle and gnarled trunk with the straight tree +and cleared ground of the plantation. At the foot of the trunk are cups +collecting rubber juice.] + +[Illustration: PLANTATION RUBBER + +This spiral cut draws off the milk as completely and quickly as possible +without harming the tree. The man is pulling off a strip of coagulated +rubber that clogs it.] + +[Illustration: IN MAKING GARDEN HOSE THE RUBBER IS FORMED INTO A TUBE +BY THE MACHINE ON THE RIGHT AND COILED ON THE TABLE TO THE LEFT] + +The Peruvian natives had used caoutchouc for water-proof clothing, +shoes, bottles and syringes, but Europe was slow to take it up, for the +stuff was too sticky and smelled too bad in hot weather to become +fashionable in fastidious circles. In 1825 Mackintosh made his name +immortal by putting a layer of rubber between two cloths. + +A German chemist, Ludersdorf, discovered in 1832 that the gum could be +hardened by treating it with sulfur dissolved in turpentine. But it was +left to a Yankee inventor, Charles Goodyear, of Connecticut, to work out +a practical solution of the problem. A friend of his, Hayward, told him +that it had been revealed to him in a dream that sulfur would harden +rubber, but unfortunately the angel or defunct chemist who inspired the +vision failed to reveal the details of the process. So Hayward sold out +his dream to Goodyear, who spent all his own money and all he could +borrow from his friends trying to convert it into a reality. He worked +for ten years on the problem before the "lucky accident" came to him. +One day in 1839 he happened to drop on the hot stove of the kitchen that +he used as a laboratory a mixture of caoutchouc and sulfur. To his +surprise he saw the two substances fuse together into something new. +Instead of the soft, tacky gum and the yellow, brittle brimstone he had +the tough, stable, elastic solid that has done so much since to make our +footing and wheeling safe, swift and noiseless. The gumshoes or galoshes +that he was then enabled to make still go by the name of "rubbers" in +this country, although we do not use them for pencil erasers. + +Goodyear found that he could vary this "vulcanized rubber" at will. By +adding a little more sulfur he got a hard substance which, however, +could be softened by heat so as to be molded into any form wanted. Out +of this "hard rubber" "vulcanite" or "ebonite" were made combs, +hairpins, penholders and the like, and it has not yet been superseded +for some purposes by any of its recent rivals, the synthetic resins. + +The new form of rubber made by the Germans, methyl rubber, is said to be +a superior substitute for the hard variety but not satisfactory for the +soft. The electrical resistance of the synthetic product is 20 per cent, +higher than the natural, so it is excellent for insulation, but it is +inferior in elasticity. In the latter part of the war the methyl rubber +was manufactured at the rate of 165 tons a month. + +The first pneumatic tires, known then as "patent aerial wheels," were +invented by Robert William Thomson of London in 1846. On the following +year a carriage equipped with them was seen in the streets of New York +City. But the pneumatic tire did not come into use until after 1888, +when an Irish horse-doctor, John Boyd Dunlop, of Belfast, tied a rubber +tube around the wheels of his little son's velocipede. Within seven +years after that a $25,000,000 corporation was manufacturing Dunlop +tires. Later America took the lead in this business. In 1913 the United +States exported $3,000,000 worth of tires and tubes. In 1917 the +American exports rose to $13,000,000, not counting what went to the +Allies. The number of pneumatic tires sold in 1917 is estimated at +18,000,000, which at an average cost of $25 would amount to +$450,000,000. + +No matter how much synthetic rubber may be manufactured or how many +rubber trees are set out there is no danger of glutting the market, for +as the price falls the uses of rubber become more numerous. One can +think of a thousand ways in which rubber could be used if it were only +cheap enough. In the form of pads and springs and tires it would do much +to render traffic noiseless. Even the elevated railroad and the subway +might be opened to conversation, and the city made habitable for mild +voiced and gentle folk. It would make one's step sure, noiseless and +springy, whether it was used individualistically as rubber heels or +collectivistically as carpeting and paving. In roofing and siding and +paint it would make our buildings warmer and more durable. It would +reduce the cost and permit the extension of electrical appliances of +almost all kinds. In short, there is hardly any other material whose +abundance would contribute more to our comfort and convenience. Noise is +an automatic alarm indicating lost motion and wasted energy. Silence is +economy and resiliency is superior to resistance. A gumshoe outlasts a +hobnailed sole and a rubber tube full of air is better than a steel +tire. + + + + +IX + +THE RIVAL SUGARS + + +The ancient Greeks, being an inquisitive and acquisitive people, were +fond of collecting tales of strange lands. They did not care much +whether the stories were true or not so long as they were interesting. +Among the marvels that the Greeks heard from the Far East two of the +strangest were that in India there were plants that bore wool without +sheep and reeds that bore honey without bees. These incredible tales +turned out to be true and in the course of time Europe began to get a +little calico from Calicut and a kind of edible gravel that the Arabs +who brought it called "sukkar." But of course only kings and queens +could afford to dress in calico and have sugar prescribed for them when +they were sick. + +Fortunately, however, in the course of time the Arabs invaded Spain and +forced upon the unwilling inhabitants of Europe such instrumentalities +of higher civilization as arithmetic and algebra, soap and sugar. Later +the Spaniards by an act of equally unwarranted and beneficent aggression +carried the sugar cane to the Caribbean, where it thrived amazingly. The +West Indies then became a rival of the East Indies as a treasure-house +of tropical wealth and for several centuries the Spanish, Portuguese, +Dutch, English, Danes and French fought like wildcats to gain possession +of this little nest of islands and the routes leading thereunto. + +The English finally overcame all these enemies, whether they fought her +singly or combined. Great Britain became mistress of the seas and took +such Caribbean lands as she wanted. But in the end her continental foes +came out ahead, for they rendered her victory valueless. They were +defeated in geography but they won in chemistry. Canning boasted that +"the New World had been called into existence to redress the balance of +the Old." Napoleon might have boasted that he had called in the sugar +beet to balance the sugar cane. France was then, as Germany was a +century later, threatening to dominate the world. England, then as in +the Great War, shut off from the seas the shipping of the aggressive +power. France then, like Germany later, felt most keenly the lack of +tropical products, chief among which, then but not in the recent crisis, +was sugar. The cause of this vital change is that in 1747 Marggraf, a +Berlin chemist, discovered that it was possible to extract sugar from +beets. There was only a little sugar in the beet root then, some six per +cent., and what he got out was dirty and bitter. One of his pupils in +1801 set up a beet sugar factory near Breslau under the patronage of the +King of Prussia, but the industry was not a success until Napoleon took +it up and in 1810 offered a prize of a million francs for a practical +process. How the French did make fun of him for this crazy notion! In a +comic paper of that day you will find a cartoon of Napoleon in the +nursery beside the cradle of his son and heir, the King of Rome--known +to the readers of Rostand as l'Aiglon. The Emperor is squeezing the +juice of a beet into his coffee and the nurse has put a beet into the +mouth of the infant King, saying: "Suck, dear, suck. Your father says +it's sugar." + +In like manner did the wits ridicule Franklin for fooling with +electricity, Rumford for trying to improve chimneys, Parmentier for +thinking potatoes were fit to eat, and Jefferson for believing that +something might be made of the country west of the Mississippi. In all +ages ridicule has been the chief weapon of conservatism. If you want to +know what line human progress will take in the future read the funny +papers of today and see what they are fighting. The satire of every +century from Aristophanes to the latest vaudeville has been directed +against those who are trying to make the world wiser or better, against +the teacher and the preacher, the scientist and the reformer. + +In spite of the ridicule showered upon it the despised beet year by year +gained in sweetness of heart. The percentage of sugar rose from six to +eighteen and by improved methods of extraction became finally as pure +and palatable as the sugar of the cane. An acre of German beets produces +more sugar than an acre of Louisiana cane. Continental Europe waxed +wealthy while the British West Indies sank into decay. As the beets of +Europe became sweeter the population of the islands became blacker. +Before the war England was paying out $125,000,000 for sugar, and more +than two-thirds of this money was going to Germany and Austria-Hungary. +Fostered by scientific study, protected by tariff duties, and stimulated +by export bounties, the beet sugar industry became one of the financial +forces of the world. The English at home, especially the +marmalade-makers, at first rejoiced at the idea of getting sugar for +less than cost at the expense of her continental rivals. But the +suffering colonies took another view of the situation. In 1888 a +conference of the powers called at London agreed to stop competing by +the pernicious practice of export bounties, but France and the United +States refused to enter, so the agreement fell through. Another +conference ten years later likewise failed, but when the parvenu beet +sugar ventured to invade the historic home of the cane the limit of +toleration had been reached. The Council of India put on countervailing +duties to protect their homegrown cane from the bounty-fed beet. This +forced the calling of a convention at Brussels in 1903 "to equalize the +conditions of competition between beet sugar and cane sugar of the +various countries," at which the powers agreed to a mutual suppression +of bounties. Beet sugar then divided the world's market equally with +cane sugar and the two rivals stayed substantially neck and neck until +the Great War came. This shut out from England the product of Germany, +Austria-Hungary, Belgium, northern France and Russia and took the +farmers from their fields. The battle lines of the Central Powers +enclosed the land which used to grow a third of the world's supply of +sugar. In 1913 the beet and the cane each supplied about nine million +tons of sugar. In 1917 the output of cane sugar was 11,200,000 and of +beet sugar 5,300,000 tons. Consequently the Old World had to draw upon +the New. Cuba, on which the United States used to depend for half its +sugar supply, sent over 700,000 tons of raw sugar to England in 1916. +The United States sent as much more refined sugar. The lack of shipping +interfered with our getting sugar from our tropical dependencies, +Hawaii, Porto Rico and the Philippines. The homegrown beets give us only +a fifth and the cane of Louisiana and Texas only a fifteenth of the +sugar we need. As a result we were obliged to file a claim in advance to +get a pound of sugar from the corner grocery and then we were apt to be +put off with rock candy, muscovado or honey. Lemon drops proved useful +for Russian tea and the "long sweetening" of our forefathers came again +into vogue in the form of various syrups. The United States was +accustomed to consume almost a fifth of all the sugar produced in the +world--and then we could not get it. + +[Illustration: MAP SHOWING LOCATION OF EUROPEAN BEET SUGAR +FACTORIES--ALSO BATTLE LINES AT CLOSE OF 1918 ESTIMATED THAT ONE-THIRD +OF WORLDS PRODUCTION BEFORE THE WAR WAS PRODUCED WITHIN BATTLE LINES +Courtesy American Sugar Refining Co.] + +The shortage made us realize how dependent we have become upon sugar. +Yet it was, as we have seen, practically unknown to the ancients and +only within the present generation has it become an essential factor in +our diet. As soon as the chemist made it possible to produce sugar at a +reasonable price all nations began to buy it in proportion to their +means. Americans, as the wealthiest people in the world, ate the most, +ninety pounds a year on the average for every man, woman and child. In +other words we ate our weight of sugar every year. The English consumed +nearly as much as the Americans; the French and Germans about half as +much; the Balkan peoples less than ten pounds per annum; and the African +savages none. + +[Illustration: How the sugar beet has gained enormously in sugar content +under chemical control] + +Pure white sugar is the first and greatest contribution of chemistry to +the world's dietary. It is unique in being a single definite chemical +compound, sucrose, C_{12}H_{22}O_{11}. All natural nutriments are more +or less complex mixtures. Many of them, like wheat or milk or fruit, +contain in various proportions all of the three factors of foods, the +fats, the proteids and the carbohydrates, as well as water and the +minerals and other ingredients necessary to life. But sugar is a simple +substance, like water or salt, and like them is incapable of sustaining +life alone, although unlike them it is nutritious. In fact, except the +fats there is no more nutritious food than sugar, pound for pound, for +it contains no water and no waste. It is therefore the quickest and +usually the cheapest means of supplying bodily energy. But as may be +seen from its formula as given above it contains only three elements, +carbon, hydrogen and oxygen, and omits nitrogen and other elements +necessary to the body. An engine requires not only coal but also +lubricating oil, water and bits of steel and brass to keep it in repair. +But as a source of the energy needed in our strenuous life sugar has no +equal and only one rival, alcohol. Alcohol is the offspring of sugar, a +degenerate descendant that retains but few of the good qualities of its +sire and has acquired some evil traits of its own. Alcohol, like sugar, +may serve to furnish the energy of a steam engine or a human body. Used +as a fuel alcohol has certain advantages, but used as a food it has the +disqualification of deranging the bodily mechanism. Even a little +alcohol will impair the accuracy and speed of thought and action, while +a large quantity, as we all know from observation if not experience, +will produce temporary incapacitation. + +When man feeds on sugar he splits it up by the aid of air into water and +carbon dioxide in this fashion: + + C_{12}H_{22}O_{11} + 12O_{2} --> 11H_{2}O + 12CO_{2} + cane sugar oxygen water carbon dioxide + +When sugar is burned the reaction is just the same. + +But when the yeast plant feeds on sugar it carries the process only part +way and instead of water the product is alcohol, a very different thing, +so they say who have tried both as beverages. The yeast or fermentation +reaction is this: + + C_{12}H_{22}O_{11} + H_{2}O --> 4C_{2}H_{6}O + 4CO_{2} + cane sugar water alcohol carbon dioxide + +Alcohol then is the first product of the decomposition of sugar, a +dangerous half-way house. The twin product, carbon dioxide or carbonic +acid, is a gas of slightly sour taste which gives an attractive tang and +effervescence to the beer, wine, cider or champagne. That is to say, one +of these twins is a pestilential fellow and the other is decidedly +agreeable. Yet for several thousand years mankind took to the first and +let the second for the most part escape into the air. But when the +chemist appeared on the scene he discovered a way of separating the two +and bottling the harmless one for those who prefer it. An increasing +number of people were found to prefer it, so the American soda-water +fountain is gradually driving Demon Rum out of the civilized world. The +brewer nowadays caters to two classes of customers. He bottles up the +beer with the alcohol and a little carbonic acid in it for the saloon +and he catches the rest of the carbonic acid that he used to waste and +sells it to the drug stores for soda-water or uses it to charge some +non-alcoholic beer of his own. + +This catering to rival trades is not an uncommon thing with the chemist. +As we have seen, the synthetic perfumes are used to improve the natural +perfumes. Cottonseed is separated into oil and meal; the oil going to +make margarin and the meal going to feed the cows that produce butter. +Some people have been drinking coffee, although they do not like the +taste of it, because they want the stimulating effect of its alkaloid, +caffein. Other people liked the warmth and flavor of coffee but find +that caffein does not agree with them. Formerly one had to take the +coffee whole or let it alone. Now one can have his choice, for the +caffein is extracted for use in certain popular cold drinks and the rest +of the bean sold as caffein-free coffee. + +Most of the "soft drinks" that are now gradually displacing the hard +ones consist of sugar, water and carbonic acid, with various flavors, +chiefly the esters of the fatty and aromatic acids, such as I described +in a previous chapter. These are still usually made from fruits and +spices and in some cases the law or public opinion requires this, but +eventually, I presume, the synthetic flavors will displace the natural +and then we shall get rid of such extraneous and indigestible matter as +seeds, skins and bark. Suppose the world had always been used to +synthetic and hence seedless figs, strawberries and blackberries. +Suppose then some manufacturer of fig paste or strawberry jam should put +in ten per cent. of little round hard wooden nodules, just the sort to +get stuck between the teeth or caught in the vermiform appendix. How +long would it be before he was sent to jail for adulterating food? But +neither jail nor boycott has any reformatory effect on Nature. + +Nature is quite human in that respect. But you can reform Nature as you +can human beings by looking out for heredity and culture. In this way +Mother Nature has been quite cured of her bad habit of putting seeds in +bananas and oranges. Figs she still persists in adulterating with +particles of cellulose as nutritious as sawdust. But we can circumvent +the old lady at this. I got on Christmas a package of figs from +California without a seed in them. Somebody had taken out all the +seeds--it must have been a big job--and then put the figs together again +as natural looking as life and very much better tasting. + +Sugar and alcohol are both found in Nature; sugar in the ripe fruit, +alcohol when it begins to decay. But it was the chemist who discovered +how to extract them. He first worked with alcohol and unfortunately +succeeded. + +Previous to the invention of the still by the Arabian chemists man could +not get drunk as quickly as he wanted to because his liquors were +limited to what the yeast plant could stand without intoxication. When +the alcoholic content of wine or beer rose to seventeen per cent. at the +most the process of fermentation stopped because the yeast plants got +drunk and quit "working." That meant that a man confined to ordinary +wine or beer had to drink ten or twenty quarts of water to get one +quart of the stuff he was after, and he had no liking for water. + +So the chemist helped him out of this difficulty and got him into worse +trouble by distilling the wine. The more volatile part that came over +first contained the flavor and most of the alcohol. In this way he could +get liquors like brandy and whisky, rum and gin, containing from thirty +to eighty per cent. of alcohol. This was the origin of the modern liquor +problem. The wine of the ancients was strong enough to knock out Noah +and put the companions of Socrates under the table, but it was not until +distilled liquors came in that alcoholism became chronic, epidemic and +ruinous to whole populations. + +But the chemist later tried to undo the ruin he had quite inadvertently +wrought by introducing alcohol into the world. One of his most +successful measures was the production of cheap and pure sugar which, as +we have seen, has become a large factor in the dietary of civilized +countries. As a country sobers up it takes to sugar as a "self-starter" +to provide the energy needed for the strenuous life. A five o'clock +candy is a better restorative than a five o'clock highball or even a +five o'clock tea, for it is a true nutrient instead of a mere stimulant. +It is a matter of common observation that those who like sweets usually +do not like alcohol. Women, for instance, are apt to eat candy but do +not commonly take to alcoholic beverages. Look around you at a banquet +table and you will generally find that those who turn down their wine +glasses generally take two lumps in their demi-tasses. We often hear it +said that whenever a candy store opens up a saloon in the same block +closes up. Our grandmothers used to warn their daughters: "Don't marry a +man who does not want sugar in his tea. He is likely to take to drink." +So, young man, when next you give a box of candy to your best girl and +she offers you some, don't decline it. Eat it and pretend to like it, at +least, for it is quite possible that she looked into a physiology and is +trying you out. You never can tell what girls are up to. + +In the army and navy ration the same change has taken place as in the +popular dietary. The ration of rum has been mostly replaced by an +equivalent amount of candy or marmalade. Instead of the tippling trooper +of former days we have "the chocolate soldier." No previous war in +history has been fought so largely on sugar and so little on alcohol as +the last one. When the war reduced the supply and increased the demand +we all felt the sugar famine and it became a mark of patriotism to +refuse candy and to drink coffee unsweetened. This, however, is not, as +some think, the mere curtailment of a superfluous or harmful luxury, the +sacrifice of a pleasant sensation. It is a real deprivation and a +serious loss to national nutrition. For there is no reason to think the +constantly rising curve of sugar consumption has yet reached its maximum +or optimum. Individuals overeat, but not the population as a whole. +According to experiments of the Department of Agriculture men doing +heavy labor may add three-quarters of a pound of sugar to their daily +diet without any deleterious effects. This is at the rate of 275 pounds +a year, which is three times the average consumption of England and +America. But the Department does not state how much a girl doing +nothing ought to eat between meals. + +Of the 2500 to 3500 calories of energy required to keep a man going for +a day the best source of supply is the carbohydrates, that is, the +sugars and starches. The fats are more concentrated but are more +expensive and less easily assimilable. The proteins are also more +expensive and their decomposition products are more apt to clog up the +system. Common sugar is almost an ideal food. Cheap, clean, white, +portable, imperishable, unadulterated, pleasant-tasting, germ-free, +highly nutritious, completely soluble, altogether digestible, easily +assimilable, requires no cooking and leaves no residue. Its only fault +is its perfection. It is so pure that a man cannot live on it. Four +square lumps give one hundred calories of energy. But twenty-five or +thirty-five times that amount would not constitute a day's ration, in +fact one would ultimately starve on such fare. It would be like +supplying an army with an abundance of powder but neglecting to provide +any bullets, clothing or food. To make sugar the sole food is +impossible. To make it the main food is unwise. It is quite proper for +man to separate out the distinct ingredients of natural products--to +extract the butter from the milk, the casein from the cheese, the sugar +from the cane--but he must not forget to combine them again at each meal +with the other essential foodstuffs in their proper proportion. + +[Illustration: THE RIVAL SUGARS The sugar beet of the north has become +a close rival of the sugar cane of the south] + +[Illustration: INTERIOR OF A SUGAR MILL SHOWING THE MACHINERY FOR +CRUSHING CANE TO EXTRACT THE JUICE] + +[Illustration: Courtesy of American Sugar Refinery Co. + +VACUUM PANS OF THE AMERICAN SUGAR REFINERY COMPANY + +In these air-tight vats the water is boiled off from the cane juice +under diminished atmospheric pressure until the sugar crystallizes out] + +Sugar is not a synthetic product and the business of the chemist has +been merely to extract and purify it. But this is not so simple as it +seems and every sugar factory has had to have its chemist. He has +analyzed every mother beet for a hundred years. He has watched every +step of the process from the cane to the crystal lest the sucrose should +invert to the less sweet and non-crystallizable glucose. He has tested +with polarized light every shipment of sugar that has passed through the +custom house, much to the mystification of congressmen who have often +wondered at the money and argumentation expended in a tariff discussion +over the question of the precise angle of rotation of the plane of +vibration of infinitesimal waves in a hypothetical ether. + +The reason for this painstaking is that there are dozens of different +sugars, so much alike that they are difficult to separate. They are all +composed of the same three elements, C, H and O, and often in the same +proportion. Sometimes two sugars differ only in that one has a +right-handed and the other a left-handed twist to its molecule. They +bear the same resemblance to one another as the two gloves of a pair. +Cane sugar and beet sugar are when completely purified the same +substance, that is, sucrose, C_{12}H_{22}O_{11}. The brown and +straw-colored sugars, which our forefathers used and which we took to +using during the war, are essentially the same but have not been so +completely freed from moisture and the coloring and flavoring matter of +the cane juice. Maple sugar is mostly sucrose. So partly is honey. +Candies are made chiefly of sucrose with the addition of glucose, gums +or starch, to give them the necessary consistency and of such colors and +flavors, natural or synthetic, as may be desired. Practically all candy, +even the cheapest, is nowadays free from deleterious ingredients in the +manufacture, though it is liable to become contaminated in the handling. +In fact sugar is about the only food that is never adulterated. It would +be hard to find anything cheaper to add to it that would not be easily +detected. "Sanding the sugar," the crime of which grocers are generally +accused, is the one they are least likely to be guilty of. + +Besides the big family of sugars which are all more or less sweet, +similar in structure and about equally nutritious, there are, very +curiously, other chemical compounds of altogether different composition +which taste like sugar but are not nutritious at all. One of these is +a coal-tar derivative, discovered accidentally by an American student +of chemistry, Ira Remsen, afterward president of Johns Hopkins +University, and named by him "saccharin." This has the composition +C_{6}H_{4}COSO_{2}NH, and as you may observe from the symbol it contains +sulfur (S) and nitrogen (N) and the benzene ring (C_{6}H_{4}) that are +not found in any of the sugars. It is several hundred times sweeter than +sugar, though it has also a slightly bitter aftertaste. A minute +quantity of it can therefore take the place of a large amount of sugar +in syrups, candies and preserves, so because it lends itself readily to +deception its use in food has been prohibited in the United States and +other countries. But during the war, on account of the shortage of +sugar, it came again into use. The European governments encouraged what +they formerly tried to prevent, and it became customary in Germany or +Italy to carry about a package of saccharin tablets in the pocket and +drop one or two into the tea or coffee. Such reversals of administrative +attitude are not uncommon. When the use of hops in beer was new it was +prohibited by British law. But hops became customary nevertheless and +now the law requires hops to be used in beer. When workingmen first +wanted to form unions, laws were passed to prevent them. But now, in +Australia for instance, the laws require workingmen to form unions. +Governments naturally tend to a conservative reaction against anything +new. + +It is amusing to turn back to the pure food agitation of ten years ago +and read the sensational articles in the newspapers about the poisonous +nature of this dangerous drug, saccharin, in view of the fact that it is +being used by millions of people in Europe in amounts greater than once +seemed to upset the tender stomachs of the Washington "poison squads." +But saccharin does not appear to be responsible for any fatalities yet, +though people are said to be heartily sick of it. And well they may be, +for it is not a substitute for sugar except to the sense of taste. +Glucose may correctly be called a substitute for sucrose as margarin for +butter, since they not only taste much the same but have about the same +food value. But to serve saccharin in the place of sugar is like giving +a rubber bone to a dog. It is reported from Europe that the constant use +of saccharin gives one eventually a distaste for all sweets. This is +quite likely, although it means the reversal within a few years of +prehistoric food habits. Mankind has always associated sweetness with +food value, for there are few sweet things found in nature except the +sugars. We think we eat sugar because it is sweet. But we do not. We eat +it because it is good for us. The reason it tastes sweet to us is +because it is good for us. So man makes a virtue out of necessity, a +pleasure out of duty, which is the essence of ethics. + +In the ancient days of Ind the great Raja Trishanku possessed an earthly +paradise that had been constructed for his delectation by a magician. +Therein grew all manner of beautiful flowers, savory herbs and delicious +fruits such as had never been known before outside heaven. Of them all +the Raja and his harems liked none better than the reed from which they +could suck honey. But Indra, being a jealous god, was wroth when he +looked down and beheld mere mortals enjoying such delights. So he willed +the destruction of the enchanted garden. With drought and tempest it was +devastated, with fire and hail, until not a leaf was left of its +luxuriant vegetation and the ground was bare as a threshing floor. But +the roots of the sugar cane are not destroyed though the stalk be cut +down; so when men ventured to enter the desert where once had been this +garden of Eden, they found the cane had grown up again and they carried +away cuttings of it and cultivated it in their gardens. Thus it happened +that the nectar of the gods descended first to monarchs and their +favorites, then was spread among the people and carried abroad to other +lands until now any child with a penny in his hand may buy of the best +of it. So it has been with many things. So may it be with all things. + + + + +X + +WHAT COMES FROM CORN + + +The discovery of America dowered mankind with a world of new flora. The +early explorers in their haste to gather up gold paid little attention +to the more valuable products of field and forest, but in the course of +centuries their usefulness has become universally recognized. The potato +and tomato, which Europe at first considered as unfit for food or even +as poisonous, have now become indispensable among all classes. New World +drugs like quinine and cocaine have been adopted into every +pharmacopeia. Cocoa is proving a rival of tea and coffee, and even the +banana has made its appearance in European markets. Tobacco and chicle +occupy the nostrils and jaws of a large part of the human race. Maize +and rubber are become the common property of mankind, but still may be +called American. The United States alone raises four-fifths of the corn +and uses three-fourths of the caoutchouc of the world. + +All flesh is grass. This may be taken in a dietary as well as a +metaphorical sense. The graminaceae provide the greater part of the +sustenance of man and beast; hay and cereals, wheat, oats, rye, barley, +rice, sugar cane, sorghum and corn. From an American viewpoint the +greatest of these, physically and financially, is corn. The corn crop of +the United States for 1917, amounting to 3,159,000,000 bushels, brought +in more money than the wheat, cotton, potato and rye crops all +together. + +When Columbus reached the West Indies he found the savages playing with +rubber balls, smoking incense sticks of tobacco and eating cakes made of +a new grain that they called _mahiz_. When Pizarro invaded Peru he found +this same cereal used by the natives not only for food but also for +making alcoholic liquor, in spite of the efforts of the Incas to enforce +prohibition. When the Pilgrim Fathers penetrated into the woods back of +Plymouth Harbor they discovered a cache of Indian corn. So throughout +the three Americas, from Canada to Peru, corn was king and it has proved +worthy to rank with the rival cereals of other continents, the wheat of +Europe and the rice of Asia. But food habits are hard to change and for +the most part the people of the Old World are still ignorant of the +delights of hasty pudding and Indian pudding, of hoe-cake and hominy, of +sweet corn and popcorn. I remember thirty years ago seeing on a London +stand a heap of dejected popcorn balls labeled "Novel American +Confection. Please Try One." But nobody complied with this pitiful +appeal but me and I was sorry that I did. Americans used to respond with +a shipload of corn whenever an appeal came from famine sufferers in +Armenia, Russia, Ireland, India or Austria, but their generosity was +chilled when they found that their gift was resented as an insult or as +an attempt to poison the impoverished population, who declared that they +would rather die than eat it--and some of them did. Our Department of +Agriculture sent maize missionaries to Europe with farmers and millers +as educators and expert cooks to serve free flapjacks and pones, but the +propaganda made little impression and today Americans are urged to eat +more of their own corn because the famished families of the war-stricken +region will not touch it. Just so the beggars of Munich revolted at +potato soup when the pioneer of American food chemists, Bumford, +attempted to introduce this transatlantic dish. + +But here we are not so much concerned with corn foods as we are with its +manufactured products. If you split a kernel in two you will find that +it consists of three parts: a hard and horny hull on the outside, a +small oily and nitrogenous germ at the point, and a white body +consisting mostly of starch. Each of these is worked up into various +products, as may be seen from the accompanying table. The hull forms +bran and may be mixed with the gluten as a cattle food. The corn steeped +for several days with sulfurous acid is disintegrated and on being +ground the germs are floated off, the gluten or nitrogenous portion +washed out, the starch grains settled down and the residue pressed +together as oil cake fodder. The refined oil from the germ is marketed +as a table or cooking oil under the name of "Mazola" and comes into +competition with olive, peanut and cottonseed oil in the making of +vegetable substitutes for lard and butter. Inferior grades may be used +for soaps or for glycerin and perhaps nitroglycerin. A bushel of corn +yields a pound or more of oil. From the corn germ also is extracted a +gum called "paragol" that forms an acceptable substitute for rubber in +certain uses. The "red rubber" sponges and the eraser tips to pencils +may be made of it and it can contribute some twenty per cent. to the +synthetic soles of shoes. + +[Illustration: CORN PRODUCTS] + +Starch, which constitutes fifty-five per cent. of the corn kernel, can +be converted into a variety of products for dietary and industrial uses. +As found in corn, potatoes or any other vegetables starch consists of +small, round, white, hard grains, tasteless, and insoluble in cold +water. But hot water converts it into a soluble, sticky form which may +serve for starching clothes or making cornstarch pudding. Carrying the +process further with the aid of a little acid or other catalyst it takes +up water and goes over into a sugar, dextrose, commonly called +"glucose." Expressed in chemical shorthand this reaction is + + C_{6}H_{10}O_{5} + H_{2}O --> C_{6}H_{12}O_{6} + starch water dextrose + +This reaction is carried out on forty million bushels of corn a year in +the United States. The "starch milk," that is, the starch grains washed +out from the disintegrated corn kernel by water, is digested in large +pressure tanks under fifty pounds of steam with a few tenths of one per +cent. of hydrochloric acid until the required degree of conversion is +reached. Then the remaining acid is neutralized by caustic soda, and +thereby converted into common salt, which in this small amount does not +interfere but rather enhances the taste. The product is the commercial +glucose or corn syrup, which may if desired be evaporated to a white +powder. It is a mixture of three derivatives of starch in about this +proportion: + + Maltose 45 per cent. + Dextrose 20 per cent. + Dextrin 35 per cent. + +There are also present three- or four-tenths of one per cent. salt and +as much of the corn protein and a variable amount of water. It will be +noticed that the glucose (dextrose), which gives name to the whole, is +the least of the three ingredients. + +Maltose, or malt sugar, has the same composition as cane sugar +(C_{12}H_{22}O_{11}), but is not nearly so sweet. Dextrin, or starch +paste, is not sweet at all. Dextrose or glucose is otherwise known; as +grape sugar, for it is commonly found in grapes and other ripe fruits. +It forms half of honey and it is one of the two products into which +cane sugar splits up when we take it into the mouth. It is not so sweet +as cane sugar and cannot be so readily crystallized, which, however, is +not altogether a disadvantage. + +The process of changing starch into dextrose that takes place in the +great steam kettles of the glucose factory is essentially the same as +that which takes place in the ripening of fruit and in the digestion of +starch. A large part of our nutriment, therefore, consists of glucose +either eaten as such in ripe fruits or produced in the mouth or stomach +by the decomposition of the starch of unripe fruit, vegetables and +cereals. Glucose may be regarded as a predigested food. In spite of this +well-known fact we still sometimes read "poor food" articles in which +glucose is denounced as a dangerous adulterant and even classed as a +poison. + +The other ingredients of commercial glucose, the maltose and dextrin, +have of course the same food value as the dextrose, since they are made +over into dextrose in the process of digestion. Whether the glucose +syrup is fit to eat depends, like anything else, on how it is made. If, +as was formerly sometimes the case, sulfuric acid was used to effect the +conversion of the starch or sulfurous acid to bleach the glucose and +these acids were not altogether eliminated, the product might be +unwholesome or worse. Some years ago in England there was a mysterious +epidemic of arsenical poisoning among beer drinkers. On tracing it back +it was found that the beer had been made from glucose which had been +made from sulfuric acid which had been made from sulfur which had been +made from a batch of iron pyrites which contained a little arsenic. The +replacement of sulfuric acid by hydrochloric has done away with that +danger and the glucose now produced is pure. + +The old recipe for home-made candy called for the addition of a little +vinegar to the sugar syrup to prevent "graining." The purpose of the +acid was of course to invert part of the cane sugar to glucose so as to +keep it from crystallizing out again. The professional candy-maker now +uses the corn glucose for that purpose, so if we accuse him of +"adulteration" on that ground we must levy the same accusation against +our grandmothers. The introduction of glucose into candy manufacture has +not injured but greatly increased the sale of sugar for the same +purpose. This is not an uncommon effect of scientific progress, for as +we have observed, the introduction of synthetic perfumes has stimulated +the production of odoriferous flowers and the price of butter has gone +up with the introduction of margarin. So, too, there are more weavers +employed and they get higher wages than in the days when they smashed up +the first weaving machines, and the same is true of printers and +typesetting machines. The popular animosity displayed toward any new +achievement of applied science is never justified, for it benefits not +only the world as a whole but usually even those interests with which it +seems at first to conflict. + +The chemist is an economizer. It is his special business to hunt up +waste products and make them useful. He was, for instance, worried over +the waste of the cores and skins and scraps that were being thrown away +when apples were put up. Apple pulp contains pectin, which is what makes +jelly jell, and berries and fruits that are short of it will refuse to +"jell." But using these for their flavor he adds apple pulp for pectin +and glucose for smoothness and sugar for sweetness and, if necessary, +synthetic dyes for color, he is able to put on the market a variety of +jellies, jams and marmalades at very low price. The same principle +applies here as in the case of all compounded food products. If they are +made in cleanly fashion, contain no harmful ingredients and are +truthfully labeled there is no reason for objecting to them. But if the +manufacturer goes so far as to put strawberry seeds--or hayseed--into +his artificial "strawberry jam" I think that might properly be called +adulteration, for it is imitating the imperfections of nature, and man +ought to be too proud to do that. + +The old-fashioned open kettle molasses consisted mostly of glucose and +other invert sugars together with such cane sugar as could not be +crystallized out. But when the vacuum pan was introduced the molasses +was impoverished of its sweetness and beet sugar does not yield any +molasses. So we now have in its place the corn syrups consisting of +about 85 per cent. of glucose and 15 per cent. of sugar flavored with +maple or vanillin or whatever we like. It is encouraging to see the bill +boards proclaiming the virtues of "Karo" syrup and "Mazola" oil when +only a few years ago the products of our national cereal were without +honor in their own country. + +Many other products besides foods are made from corn starch. Dextrin +serves in place of the old "gum arabic" for the mucilage of our +envelopes and stamps. Another form of dextrin sold as "Kordex" is used +to hold together the sand of the cores of castings. After the casting +has been made the scorched core can be shaken out. Glucose is used in +place of sugar as a filler for cheap soaps and for leather. + +Altogether more than a hundred different commercial products are now +made from corn, not counting cob pipes. Every year the factories of the +United States work up over 50,000,000 bushels of corn into 800,000,000 +pounds of corn syrup, 600,000,000 pounds of starch, 230,000,000 pounds +of corn sugar, 625,000,000 pounds of gluten feed, 90,000,000 pounds of +oil and 90,000,000 pounds of oil cake. + +Two million bushels of cobs are wasted every year in the United States. +Can't something be made out of them? This is the question that is +agitating the chemists of the Carbohydrate Laboratory of the Department +of Agriculture at Washington. They have found it possible to work up the +corn cobs into glucose and xylose by heating with acid. But glucose can +be more cheaply obtained from other starchy or woody materials and they +cannot find a market for the xylose. This is a sort of a sugar but only +about half as sweet as that from cane. Who can invent a use for it! More +promising is the discovery by this laboratory that by digesting the cobs +with hot water there can be extracted about 30 per cent. of a gum +suitable for bill posting and labeling. + +Since the starches and sugars belong to the same class of compounds as +the celluloses they also can be acted upon by nitric acid with the +production of explosives like guncotton. Nitro-sugar has not come into +common use, but nitro-starch is found to be one of safest of the high +explosives. On account of the danger of decomposition and spontaneous +explosion from the presence of foreign substances the materials in +explosives must be of the purest possible. It was formerly thought that +tapioca must be imported from Java for making nitro-starch. But during +the war when shipping was short, the War Department found that it could +be made better and cheaper from our home-grown corn starch. When the war +closed the United States was making 1,720,000 pounds of nitro-starch a +month for loading hand grenades. So, too, the Post Office Department +discovered that it could use mucilage made of corn dextrin as well as +that which used to be made from tapioca. This is progress in the right +direction. It would be well to divert some of the energetic efforts now +devoted to the increase of commerce to the discovery of ways of reducing +the need for commerce by the development of home products. There is no +merit in simply hauling things around the world. + +In the last chapter we saw how dextrose or glucose could be converted by +fermentation into alcohol. Since corn starch, as we have seen, can be +converted into dextrose, it can serve as a source of alcohol. This was, +in fact, one of the earliest misuses to which corn was put, and before +the war put a stop to it 34,000,000 bushels went into the making of +whiskey in the United States every year, not counting the moonshiners' +output. But even though we left off drinking whiskey the distillers +could still thrive. Mars is more thirsty than Bacchus. The output of +whiskey, denatured for industrial purposes, is more than three times +what is was before the war, and the price has risen from 30 cents a +gallon to 67 cents. This may make it profitable to utilize sugars, +starches and cellulose that formerly were out of the question. According +to the calculations of the Forest Products Laboratory of Madison it +costs from 37 to 44 cents a gallon to make alcohol from corn, but it may +be made from sawdust at a cost of from 14 to 20 cents. This is not "wood +alcohol" (that is, methyl alcohol, CH_{4}O) such as is made by the +destructive distillation of wood, but genuine "grain alcohol" (ethyl +alcohol, C_{2}H_{6}O), such as is made by the fermentation of glucose or +other sugar. The first step in the process is to digest the sawdust or +chips with dilute sulfuric acid under heat and pressure. This converts +the cellulose (wood fiber) in large part into glucose ("corn sugar") +which may be extracted by hot water in a diffusion battery as in +extracting the sugar from beet chips. This glucose solution may then be +fermented by yeast and the resulting alcohol distilled off. The process +is perfectly practicable but has yet to be proved profitable. But the +sulfite liquors of the paper mills are being worked up successfully into +industrial alcohol. + +The rapidly approaching exhaustion of our oil fields which the war has +accelerated leads us to look around to see what we can get to take the +place of gasoline. One of the most promising of the suggested +substitutes is alcohol. The United States is exceptionally rich in +mineral oil, but some countries, for instance England, Germany, France +and Australia, have little or none. The Australian Advisory Council of +Science, called to consider the problem, recommends alcohol for +stationary engines and motor cars. Alcohol has the disadvantage of +being less volatile than gasoline so it is hard to start up the engine +from the cold. But the lower volatility and ignition point of alcohol +are an advantage in that it can be put under a pressure of 150 pounds to +the square inch. A pound of gasoline contains fifty per cent. more +potential energy than a pound of alcohol, but since the alcohol vapor +can be put under twice the compression of the gasoline and requires only +one-third the amount of air, the thermal efficiency of an alcohol engine +may be fifty per cent. higher than that of a gasoline engine. Alcohol +also has several other conveniences that can count in its favor. In the +case of incomplete combustion the cylinders are less likely to be +clogged with carbon and the escaping gases do not have the offensive +odor of the gasoline smoke. Alcohol does not ignite so easily as +gasoline and the fire is more readily put out, for water thrown upon +blazing alcohol dilutes it and puts out the flame while gasoline floats +on water and the fire is spread by it. It is possible to increase the +inflammability of alcohol by mixing with it some hydrocarbon such as +gasoline, benzene or acetylene. In the Taylor-White process the vapor +from low-grade alcohol containing 17 per cent. water is passed over +calcium carbide. This takes out the water and adds acetylene gas, making +a suitable mixture for an internal combustion engine. + +Alcohol can be made from anything of a starchy, sugary or woody nature, +that is, from the main substance of all vegetation. If we start with +wood (cellulose) we convert it first into sugar (glucose) and, of +course, we could stop here and use it for food instead of carrying it +on into alcohol. This provides one factor of our food, the carbohydrate, +but by growing the yeast plants on glucose and feeding them with +nitrates made from the air we can get the protein and fat. So it is +quite possible to live on sawdust, although it would be too expensive a +diet for anybody but a millionaire, and he would not enjoy it. Glucose +has been made from formaldehyde and this in turn made from carbon, +hydrogen and oxygen, so the synthetic production of food from the +elements is not such an absurdity as it was thought when Berthelot +suggested it half a century ago. + +The first step in the making of alcohol is to change the starch over +into sugar. This transformation is effected in the natural course of +sprouting by which the insoluble starch stored up in the seed is +converted into the soluble glucose for the sap of the growing plant. +This malting process is that mainly made use of in the production of +alcohol from grain. But there are other ways of effecting the change. It +may be done by heating with acid as we have seen, or according to a +method now being developed the final conversion may be accomplished by +mold instead of malt. In applying this method, known as the amylo +process, to corn, the meal is mixed with twice its weight of water, +acidified with hydrochloric acid and steamed. The mash is then cooled +down somewhat, diluted with sterilized water and innoculated with the +mucor filaments. As the mash molds the starch is gradually changed over +to glucose and if this is the product desired the process may be stopped +at this point. But if alcohol is wanted yeast is added to ferment the +sugar. By keeping it alkaline and treating with the proper bacteria a +high yield of glycerin can be obtained. + +In the fermentation process for making alcoholic liquors a little +glycerin is produced as a by-product. Glycerin, otherwise called +glycerol, is intermediate between sugar and alcohol. Its molecule +contains three carbon atoms, while glucose has six and alcohol two. It +is possible to increase the yield of glycerin if desired by varying the +form of fermentation. This was desired most earnestly in Germany during +the war, for the British blockade shut off the importation of the fats +and oils from which the Germans extracted the glycerin for their +nitroglycerin. Under pressure of this necessity they worked out a +process of getting glycerin in quantity from sugar and, news of this +being brought to this country by Dr. Alonzo Taylor, the United States +Treasury Department set up a special laboratory to work out this +problem. John R. Eoff and other chemists working in this laboratory +succeeded in getting a yield of twenty per cent. of glycerin by +fermenting black strap molasses or other syrup with California wine +yeast. During the fermentation it is necessary to neutralize the acetic +acid formed with sodium or calcium carbonate. It was estimated that +glycerin could be made from waste sugars at about a quarter of its +war-time cost, but it is doubtful whether the process would be +profitable at normal prices. + +We can, if we like, dispense with either yeast or bacteria in the +production of glycerin. Glucose syrup suspended in oil under steam +pressure with finely divided nickel as a catalyst and treated with +nascent hydrogen will take up the hydrogen and be converted into +glycerin. But the yield is poor and the process expensive. + +Food serves substantially the same purpose in the body as fuel in the +engine. It provides the energy for work. The carbohydrates, that is the +sugars, starches and celluloses, can all be used as fuels and can +all--even, as we have seen, the cellulose--be used as foods. The final +products, water and carbon dioxide, are in both cases the same and +necessarily therefore the amount of energy produced is the same in the +body as in the engine. Corn is a good example of the equivalence of the +two sources of energy. There are few better foods and no better fuels. I +can remember the good old days in Kansas when we had corn to burn. It +was both an economy and a luxury, for--at ten cents a bushel--it was +cheaper than coal or wood and preferable to either at any price. The +long yellow ears, each wrapped in its own kindling, could be handled +without crocking the fingers. Each kernel as it crackled sent out a +blazing jet of oil and the cobs left a fine bed of coals for the corn +popper to be shaken over. Driftwood and the pyrotechnic fuel they make +now by soaking sticks in strontium and copper salts cannot compare with +the old-fashioned corn-fed fire in beauty and the power of evoking +visions. Doubtless such luxury would be condemned as wicked nowadays, +but those who have known the calorific value of corn would find it hard +to abandon it altogether, and I fancy that the Western farmer's wife, +when she has an extra batch of baking to do, will still steal a few ears +from the crib. + + + + +XI + +SOLIDIFIED SUNSHINE + + +All life and all that life accomplishes depend upon the supply of solar +energy stored in the form of food. The chief sources of this vital +energy are the fats and the sugars. The former contain two and a quarter +times the potential energy of the latter. Both, when completely +purified, consist of nothing but carbon, hydrogen and oxygen; elements +that are to be found freely everywhere in air and water. So when the +sunny southland exports fats and oils, starches and sugar, it is then +sending away nothing material but what comes back to it in the next +wind. What it is sending to the regions of more slanting sunshine is +merely some of the surplus of the radiant energy it has received so +abundantly, compacted for convenience into a portable and edible form. + +In previous chapters I have dealt with some of the uses of cotton, its +employment for cloth, for paper, for artificial fibers, for explosives, +and for plastics. But I have ignored the thing that cotton is attached +to and for which, in the economy of nature, the fibers are formed; that +is, the seed. It is as though I had described the aeroplane and ignored +the aviator whom it was designed to carry. But in this neglect I am but +following the example of the human race, which for three thousand years +used the fiber but made no use of the seed except to plant the next +crop. + +Just as mankind is now divided into the two great classes, the +wheat-eaters and the rice-eaters, so the ancient world was divided into +the wool-wearers and the cotton-wearers. The people of India wore +cotton; the Europeans wore wool. When the Greeks under Alexander fought +their way to the Far East they were surprised to find wool growing on +trees. Later travelers returning from Cathay told of the same marvel and +travelers who stayed at home and wrote about what they had not seen, +like Sir John Maundeville, misunderstood these reports and elaborated a +legend of a tree that bore live lambs as fruit. Here, for instance, is +how a French poetical botanist, Delacroix, described it in 1791, as +translated from his Latin verse: + + Upon a stalk is fixed a living brute, + A rooted plant bears quadruped for fruit; + It has a fleece, nor does it want for eyes, + And from its brows two wooly horns arise. + The rude and simple country people say + It is an animal that sleeps by day + And wakes at night, though rooted to the ground, + To feed on grass within its reach around. + +But modern commerce broke down the barrier between East and West. A new +cotton country, the best in the world, was discovered in America. Cotton +invaded England and after a hard fight, with fists as well as finance, +wool was beaten in its chief stronghold. Cotton became King and the +wool-sack in the House of Lords lost its symbolic significance. + +Still two-thirds of the cotton crop, the seed, was wasted and it is only +within the last fifty years that methods of using it have been +developed to any extent. + +The cotton crop of the United States for 1917 amounted to about +11,000,000 bales of 500 pounds each. When the Great War broke out and no +cotton could be exported to Germany and little to England the South was +in despair, for cotton went down to five or six cents a pound. The +national Government, regardless of states' rights, was called upon for +aid and everybody was besought to "buy a bale." Those who responded to +this patriotic appeal were well rewarded, for cotton rose as the war +went on and sold at twenty-nine cents a pound. + +[ILLUSTRATION: PRODUCTS AND USES OF COTTONSEED] + +But the chemist has added some $150,000,000 a year to the value of the +crop by discovering ways of utilizing the cottonseed that used to be +thrown away or burned as fuel. The genealogical table of the progeny of +the cottonseed herewith printed will give some idea of their variety. If +you will examine a cottonseed you will see first that there is a fine +fuzz of cotton fiber sticking to it. These linters can be removed by +machinery and used for any purpose where length of fiber is not +essential. For instance, they may be nitrated as described in previous +articles and used for making smokeless powder or celluloid. + +On cutting open the seed you will observe that it consists of an oily, +mealy kernel encased in a thin brown hull. The hulls, amounting to 700 +or 900 pounds in a ton of seed, were formerly burned. Now, however, they +bring from $4 to $10 a ton because they can be ground up into +cattle-feed or paper stock or used as fertilizer. + +The kernel of the cottonseed on being pressed yields a yellow oil and +leaves a mealy cake. This last, mixed with the hulls, makes a good +fodder for fattening cattle. Also, adding twenty-five per cent. of the +refined cottonseed meal to our war bread made it more nutritious and no +less palatable. Cottonseed meal contains about forty per cent. of +protein and is therefore a highly concentrated and very valuable feeding +stuff. Before the war we were exporting nearly half a million tons of +cottonseed meal to Europe, chiefly to Germany and Denmark, where it is +used for dairy cows. The British yeoman, his country's pride, has not +yet been won over to the use of any such newfangled fodder and +consequently the British manufacturer could not compete with his +continental rivals in the seed-crushing business, for he could not +dispose of his meal-cake by-product as did they. + +[Illustration: Photo by Press Illustrating Service + +Cottonseed Oil As It Is Squeezed From The Seed By The Presses] + +[Illustration: Photo by Press Illustrating Service + +Cottonseed Oil As It Comes From The Compressors Flowing Out Of The +Faucets + +When cold it is firm and white like lard] + +Let us now turn to the most valuable of the cottonseed products, the +oil. The seed contains about twenty per cent. of oil, most of which can +be squeezed out of the hot seeds by hydraulic pressure. It comes out as +a red liquid of a disagreeable odor. This is decolorized, deodorized and +otherwise purified in various ways: by treatment with alkalies or acids, +by blowing air and steam through it, by shaking up with fuller's earth, +by settling and filtering. The refined product is a yellow oil, suitable +for table use. Formerly, on account of the popular prejudice against any +novel food products, it used to masquerade as olive oil. Now, however, +it boldly competes with its ancient rival in the lands of the olive tree +and America ships some 700,000 barrels of cottonseed oil a year to the +Mediterranean. The Turkish Government tried to check the spread of +cottonseed oil by calling it an adulterant and prohibiting its mixture +with olive oil. The result was that the sale of Turkish olive oil fell +off because people found its flavor too strong when undiluted. Italy +imports cottonseed oil and exports her olive oil. Denmark imports +cottonseed meal and margarine and exports her butter. + +Northern nations are accustomed to hard fats and do not take to oils for +cooking or table use as do the southerners. Butter and lard are +preferred to olive oil and ghee. But this does not rule out cottonseed. +It can be combined with the hard fats of animal or vegetable origin in +margarine or it may itself be hardened by hydrogen. + +To understand this interesting reaction which is profoundly affecting +international relations it will be necessary to dip into the chemistry +of the subject. Here are the symbols of the chief ingredients of the +fats and oils. Please look at them. + + Linoleic acid C_{18}H_{32}O_{2} + Oleic acid C_{18}H_{34}O_{2} + Stearic acid C_{18}H_{36}O_{2} + +Don't skip these because you have not studied chemistry. That's why I am +giving them to you. If you had studied chemistry you would know them +without my telling. Just examine them and you will discover the secret. +You will see that all three are composed of the same elements, carbon, +hydrogen, and oxygen. Notice next the number of atoms in each element as +indicated by the little low figures on the right of each letter. You +observe that all three contain the same number of atoms of carbon and +oxygen but differ in the amount of hydrogen. This trifling difference in +composition makes a great difference in behavior. The less the hydrogen +the lower the melting point. Or to say the same thing in other words, +fatty substances low in hydrogen are apt to be liquids and those with a +full complement of hydrogen atoms are apt to be solids at the ordinary +temperature of the air. It is common to call the former "oils" and the +latter "fats," but that implies too great a dissimilarity, for the +distinction depends on whether we are living in the tropics or the +arctic. It is better, therefore, to lump them all together and call +them "soft fats" and "hard fats," respectively. + +Fats of the third order, the stearic group, are called "saturated" +because they have taken up all the hydrogen they can hold. Fats of the +other two groups are called "unsaturated." The first, which have the +least hydrogen, are the most eager for more. If hydrogen is not handy +they will take up other things, for instance oxygen. Linseed oil, which +consists largely, as the name implies, of linoleic acid, will absorb +oxygen on exposure to the air and become hard. That is why it is used in +painting. Such oils are called "drying" oils, although the hardening +process is not really drying, since they contain no water, but is +oxidation. The "semi-drying oils," those that will harden somewhat on +exposure to the air, include the oils of cottonseed, corn, sesame, soy +bean and castor bean. Olive oil and peanut oil are "non-drying" and +contain oleic compounds (olein). The hard fats, such as stearin, +palmitin and margarin, are mostly of animal origin, tallow and lard, +though coconut and palm oil contain a large proportion of such saturated +compounds. + +Though the chemist talks of the fatty "acids," nobody else would call +them so because they are not sour. But they do behave like the acids in +forming salts with bases. The alkali salts of the fatty acids are known +to us as soaps. In the natural fats they exist not as free acids but as +salts of an organic base, glycerin, as I explained in a previous +chapter. The natural fats and oils consist of complex mixtures of the +glycerin compounds of these acids (known as olein, stearin, etc.), as +well as various others of a similar sort. If you will set a bottle of +salad oil in the ice-box you will see it separate into two parts. The +white, crystalline solid that separates out is largely stearin. The part +that remains liquid is largely olein. You might separate them by +filtering it cold and if then you tried to sell the two products you +would find that the hard fat would bring a higher price than the oil, +either for food or soap. If you tried to keep them you would find that +the hard fat kept neutral and "sweet" longer than the other. You may +remember that the perfumes (as well as their odorous opposites) were +mostly unsaturated compounds. So we find that it is the free and +unsaturated fatty acids that cause butter and oil to become rank and +rancid. + +Obviously, then, we could make money if we could turn soft, unsaturated +fats like olein into hard, saturated fats like stearin. Referring to the +symbols we see that all that is needed to effect the change is to get +the former to unite with hydrogen. This requires a little coaxing. The +coaxer is called a catalyst. A catalyst, as I have previously explained, +is a substance that by its mere presence causes the union of two other +substances that might otherwise remain separate. For that reason the +catalyst is referred to as "a chemical parson." Finely divided metals +have a strong catalytic action. Platinum sponge is excellent but too +expensive. So in this case nickel is used. A nickel salt mixed with +charcoal or pumice is reduced to the metallic state by heating in a +current of hydrogen. Then it is dropped into the tank of oil and +hydrogen gas is blown through. The hydrogen may be obtained by splitting +water into its two components, hydrogen and oxygen, by means of the +electrical current, or by passing steam over spongy iron which takes out +the oxygen. The stream of hydrogen blown through the hot oil converts +the linoleic acid to oleic and then the oleic into stearic. If you +figured up the weights from the symbols given above you would find that +it takes about one pound of hydrogen to convert a hundred pounds of +olein to stearin and the cost is only about one cent a pound. The nickel +is unchanged and is easily separated. A trace of nickel may remain in +the product, but as it is very much less than the amount dissolved when +food is cooked in nickel-plated vessels it cannot be regarded as +harmful. + +Even more unsaturated fats may be hydrogenated. Fish oil has hitherto +been almost unusable because of its powerful and persistent odor. This +is chiefly due to a fatty acid which properly bears the uneuphonious +name of clupanodonic acid and has the composition of C_{18}H_{28}O_{2}. +By comparing this with the symbol of the odorless stearic acid, +C_{18}H_{36}O_{2}, you will see that all the rank fish oil lacks to make +it respectable is eight hydrogen atoms. A Japanese chemist, Tsujimoto, +has discovered how to add them and now the reformed fish oil under the +names of "talgol" and "candelite" serves for lubricant and even enters +higher circles as a soap or food. + +This process of hardening fats by hydrogenation resulted from the +experiments of a French chemist, Professor Sabatier of Toulouse, in the +last years of the last century, but, as in many other cases, the Germans +were the first to take it up and profit by it. Before the war the copra +or coconut oil from the British Asiatic colonies of India, Ceylon and +Malaya went to Germany at the rate of $15,000,000 a year. The palm +kernels grown in British West Africa were shipped, not to Liverpool, but +to Hamburg, $19,000,000 worth annually. Here the oil was pressed out and +used for margarin and the residual cake used for feeding cows produced +butter or for feeding hogs produced lard. Half of the copra raised in +the British possessions was sent to Germany and half of the oil from it +was resold to the British margarin candle and soap makers at a handsome +profit. The British chemists were not blind to this, but they could do +nothing, first because the English politician was wedded to free trade, +second, because the English farmer would not use oil cake for his stock. +France was in a similar situation. Marseilles produced 15,500,000 +gallons of oil from peanuts grown largely in the French African +colonies--but shipped the oil-cake on to Hamburg. Meanwhile the Germans, +in pursuit of their policy of attaining economic independence, were +striving to develop their own tropical territory. The subjects of King +George who because they had the misfortune to live in India were +excluded from the British South African dominions or mistreated when +they did come, were invited to come to German East Africa and set to +raising peanuts in rivalry to French Senegal and British Coromandel. +Before the war Germany got half of the Egyptian cottonseed and half of +the Philippine copra. That is one of the reasons why German warships +tried to check Dewey at Manila in 1898 and German troops tried to +conquer Egypt in 1915. + +But the tide of war set the other way and the German plantations of +palmnuts and peanuts in Africa have come into British possession and +now the British Government is starting an educational campaign to teach +their farmers to feed oil cake like the Germans and their people to eat +peanuts like the Americans. + +The Germans shut off from the tropical fats supply were hard up for food +and for soap, for lubricants and for munitions. Every person was given a +fat card that reduced his weekly allowance to the minimum. Millers were +required to remove the germs from their cereals and deliver them to the +war department. Children were set to gathering horse-chestnuts, +elderberries, linden-balls, grape seeds, cherry stones and sunflower +heads, for these contain from six to twenty per cent. of oil. Even the +blue-bottle fly--hitherto an idle creature for whom Beelzebub found +mischief--was conscripted into the national service and set to laying +eggs by the billion on fish refuse. Within a few days there is a crop of +larvae which, to quote the "Chemische Zentralblatt," yields forty-five +grams per kilogram of a yellow oil. This product, we should hope, is +used for axle-grease and nitroglycerin, although properly purified it +would be as nutritious as any other--to one who has no imagination. +Driven to such straits Germany would have given a good deal for one of +those tropical islands that we are so careless about. + +It might have been supposed that since the United States possessed the +best land in the world for the production of cottonseed, coconuts, +peanuts, and corn that it would have led all other countries in the +utilization of vegetable oils for food. That this country has not so +used its advantage is due to the fact that the new products have not +merely had to overcome popular conservatism, ignorance and +prejudice--hard things to fight in any case--but have been deliberately +checked and hampered by the state and national governments in defense of +vested interests. The farmer vote is a power that no politician likes to +defy and the dairy business in every state was thoroughly organized. In +New York the oleomargarin industry that in 1879 was turning out products +valued at more than $5,000,000 a year was completely crushed out by +state legislation.[2] The output of the United States, which in 1902 had +risen to 126,000,000 pounds, was cut down to 43,000,000 pounds in 1909 +by federal legislation. According to the disingenuous custom of American +lawmakers the Act of 1902 was passed through Congress as a "revenue +measure," although it meant a loss to the Government of more than three +million dollars a year over what might be produced by a straight two +cents a pound tax. A wholesale dealer in oleomargarin was made to pay a +higher license than a wholesale liquor dealer. The federal law put a tax +of ten cents a pound on yellow oleomargarin and a quarter of a cent a +pound on the uncolored. But people--doubtless from pure +prejudice--prefer a yellow spread for their bread, so the economical +housewife has to work over her oleomargarin with the annatto which is +given to her when she buys a package or, if the law prohibits this, +which she is permitted to steal from an open box on the grocer's +counter. A plausible pretext for such legislation is afforded by the +fact that the butter substitutes are so much like butter that they +cannot be easily distinguished from it unless the use of annatto is +permitted to butter and prohibited to its competitors. Fradulent sales +of substitutes of any kind ought to be prevented, but the recent pure +food legislation in America has shown that it is possible to secure +truthful labeling without resorting to such drastic measures. In Europe +the laws against substitution were very strict, but not devised to +restrict the industry. Consequently the margarin output of Germany +doubled in the five years preceding the war and the output of England +tripled. In Denmark the consumption of margarin rose from 8.8 pounds per +capita in 1890 to 32.6 pounds in 1912. Yet the butter business, +Denmark's pride, was not injured, and Germany and England imported more +butter than ever before. Now that the price of butter in America has +gone over the seventy-five cent mark Congress may conclude that it no +longer needs to be protected against competition. + +The "compound lards" or "lard compounds," consisting usually of +cottonseed oil and oleo-stearin, although the latter may now be replaced +by hardened oil, met with the same popular prejudice and attempted +legislative interference, but succeeded more easily in coming into +common use under such names as "Cottosuet," "Kream Krisp," "Kuxit," +"Korno," "Cottolene" and "Crisco." + +Oleomargarin, now generally abbreviated to margarin, originated, like +many other inventions, in military necessity. The French Government in +1869 offered a prize for a butter substitute for the army that should be +cheaper and better than butter in that it did not spoil so easily. The +prize was won by a French chemist, Mege-Mouries, who found that by +chilling beef fat the solid stearin could be separated from an oil +(oleo) which was the substantially same as that in milk and hence in +butter. Neutral lard acts the same. + +This discovery of how to separate the hard and soft fats was followed by +improved methods for purifying them and later by the process for +converting the soft into the hard fats by hydrogenation. The net result +was to put into the hands of the chemist the ability to draw his +materials at will from any land and from the vegetable and animal +kingdoms and to combine them as he will to make new fat foods for every +use; hard for summer, soft for winter; solid for the northerners and +liquid for the southerners; white, yellow or any other color, and +flavored to suit the taste. The Hindu can eat no fat from the sacred +cow; the Mohammedan and the Jew can eat no fat from the abhorred pig; +the vegetarian will touch neither; other people will take both. No +matter, all can be accommodated. + +All the fats and oils, though they consist of scores of different +compounds, have practically the same food value when freed from the +extraneous matter that gives them their characteristic flavors. They are +all practically tasteless and colorless. The various vegetable and +animal oils and fats have about the same digestibility, 98 per cent.,[3] +and are all ordinarily completely utilized in the body, supplying it +with two and a quarter times as much energy as any other food. + +It does not follow, however, that there is no difference in the +products. The margarin men accuse butter of harboring tuberculosis germs +from which their product, because it has been heated or is made from +vegetable fats, is free. The butter men retort that margarin is lacking +in vitamines, those mysterious substances which in minute amounts are +necessary for life and especially for growth. Both the claim and the +objection lose a large part of their force where the margarin, as is +customarily the case, is mixed with butter or churned up with milk to +give it the familiar flavor. But the difficulty can be easily overcome. +The milk used for either butter or margarin should be free or freed from +disease germs. If margarin is altogether substituted for butter, the +necessary vitamines may be sufficiently provided by milk, eggs and +greens. + +Owing to these new processes all the fatty substances of all lands have +been brought into competition with each other. In such a contest the +vegetable is likely to beat the animal and the southern to win over the +northern zones. In Europe before the war the proportion of the various +ingredients used to make butter substitutes was as follows: + + AVERAGE COMPOSITION OF EUROPEAN MARGARIN + + + Per Cent. + Animal hard fats 25 + Vegetable hard fats 35 + Copra 29 + Palm-kernel 6 + Vegetable soft fats 26 + Cottonseed 13 + Peanut 6 + Sesame 6 + Soya-bean 1 + Water, milk, salt 14 + ___ + 100 + +This is not the composition of any particular brand but the average of +them all. The use of a certain amount of the oil of the sesame seed is +required by the laws of Germany and Denmark because it can be easily +detected by a chemical color test and so serves to prevent the margarin +containing it from being sold as butter. "Open sesame!" is the password +to these markets. Remembering that margarin originally was made up +entirely of animal fats, soft and hard, we can see from the above +figures how rapidly they are being displaced by the vegetable fats. The +cottonseed and peanut oils have replaced the original oleo oil and the +tropical oils from the coconut (copra) and African palm are crowding out +the animal hard fats. Since now we can harden at will any of the +vegetable oils it is possible to get along altogether without animal +fats. Such vegetable margarins were originally prepared for sale in +India, but proved unexpectedly popular in Europe, and are now being +introduced into America. They are sold under various trade names +suggesting their origin, such as "palmira," "palmona," "milkonut," +"cocose," "coconut oleomargarin" and "nucoa nut margarin." The last +named is stated to be made of coconut oil (for the hard fat) and peanut +oil (for the soft fat), churned up with a culture of pasteurized milk +(to impart the butter flavor). The law requires such a product to be +branded "oleomargarine" although it is not. Such cases of compulsory +mislabeling are not rare. You remember the "Pigs is Pigs" story. + +Peanut butter has won its way into the American menu without any +camouflage whatever, and as a salad oil it is almost equally frank about +its lowly origin. This nut, which grows on a vine instead of a tree, +and is dug from the ground like potatoes instead of being picked with a +pole, goes by various names according to locality, peanuts, ground-nuts, +monkey-nuts, arachides and goobers. As it takes the place of cotton oil +in some of its products so it takes its place in the fields and oilmills +of Texas left vacant by the bollweevil. The once despised peanut added +some $56,000,000 to the wealth of the South in 1916. The peanut is rich +in the richest of foods, some 50 per cent. of oil and 30 per cent. of +protein. The latter can be worked up into meat substitutes that will +make the vegetarian cease to envy his omnivorous neighbor. Thanks +largely to the chemist who has opened these new fields of usefulness, +the peanut-raiser got $1.25 a bushel in 1917 instead of the 30 cents +that he got four years before. + +It would be impossible to enumerate all the available sources of +vegetable oils, for all seeds and nuts contain more or less fatty matter +and as we become more economical we shall utilize of what we now throw +away. The germ of the corn kernel, once discarded in the manufacture of +starch, now yields a popular table oil. From tomato seeds, one of the +waste products of the canning factory, can be extracted 22 per cent. of +an edible oil. Oats contain 7 per cent. of oil. From rape seed the +Japanese get 20,000 tons of oil a year. To the sources previously +mentioned may be added pumpkin seeds, poppy seeds, raspberry seeds, +tobacco seeds, cockleburs, hazelnuts, walnuts, beechnuts and acorns. + +The oil-bearing seeds of the tropics are innumerable and will become +increasingly essential to the inhabitants of northern lands. It was the +realization of this that brought on the struggle of the great powers +for the possession of tropical territory which, for years before, they +did not think worth while raising a flag over. No country in the future +can consider itself safe unless it has secure access to such sources. We +had a sharp lesson in this during the war. Palm oil, it seems, is +necessary for the manufacture of tinplate, an industry that was built up +in the United States by the McKinley tariff. The British possessions in +West Africa were the chief source of palm oil and the Germans had the +handling of it. During the war the British Government assumed control of +the palm oil products of the British and German colonies and prohibited +their export to other countries than England. Americans protested and +beseeched, but in vain. The British held, quite correctly, that they +needed all the oil they could get for food and lubrication and +nitroglycerin. But the British also needed canned meat from America for +their soldiers and when it was at length brought to their attention that +the packers could not ship meat unless they had cans and that cans could +not be made without tin and that tin could not be made without palm oil +the British Government consented to let us buy a little of their palm +oil. The lesson is that of Voltaire's story, "Candide," "Let us +cultivate our own garden"--and plant a few palm trees in it--also rubber +trees, but that is another story. + +The international struggle for oil led to the partition of the Pacific +as the struggle for rubber led to the partition of Africa. Theodor +Weber, as Stevenson says, "harried the Samoans" to get copra much as +King Leopold of Belgium harried the Congoese to get caoutchouc. It was +Weber who first fully realized that the South Sea islands, formerly +given over to cannibals, pirates and missionaries, might be made +immensely valuable through the cultivation of the coconut palms. When +the ripe coconut is split open and exposed to the sun the meat dries up +and shrivels and in this form, called "copra," it can be cut out and +shipped to the factory where the oil is extracted and refined. Weber +while German Consul in Samoa was also manager of what was locally known +as "the long-handled concern" (_Deutsche Handels und Plantagen +Gesellschaft der Suedsee Inseln zu Hamburg_), a pioneer commercial and +semi-official corporation that played a part in the Pacific somewhat +like the British Hudson Bay Company in Canada or East India Company in +Hindustan. Through the agency of this corporation on the start Germany +acquired a virtual monopoly of the transportation and refining of +coconut oil and would have become the dominant power in the Pacific if +she had not been checked by force of arms. In Apia Bay in 1889 and again +in Manila Bay in 1898 an American fleet faced a German fleet ready for +action while a British warship lay between. So we rescued the +Philippines and Samoa from German rule and in 1914 German power was +eliminated from the Pacific. During the ten years before the war, the +production of copra in the German islands more than doubled and this was +only the beginning of the business. Now these islands have been divided +up among Australia, New Zealand and Japan, and these countries are +planning to take care of the copra. + +But although we get no extension of territory from the war we still +have the Philippines and some of the Samoan Islands, and these are +capable of great development. From her share of the Samoan Islands +Germany got a million dollars' worth of copra and we might get more from +ours. The Philippines now lead the world in the production of copra, but +Java is a close second and Ceylon not far behind. If we do not look out +we will be beaten both by the Dutch and the British, for they are +undertaking the cultivation of the coconut on a larger scale and in a +more systematic way. According to an official bulletin of the Philippine +Government a coconut plantation should bring in "dividends ranging from +10 to 75 per cent. from the tenth to the hundredth year." And this being +printed in 1913 figured the price of copra at 3-1/2 cents, whereas it +brought 4-1/2 cents in 1918, so the prospect is still more encouraging. +The copra is half fat and can be cheaply shipped to America, where it +can be crushed in the southern oilmills when they are not busy on +cottonseed or peanuts. But even this cost of transportation can be +reduced by extracting the oil in the islands and shipping it in bulk +like petroleum in tank steamers. + +In the year ending June, 1918, the United States imported from the +Philippines 155,000,000 pounds of coconut oil worth $18,000,000 and +220,000,000 pounds of copra worth $10,000,000. But this was about half +our total importations; the rest of it we had to get from foreign +countries. Panama palms may give us a little relief from this dependence +on foreign sources. In 1917 we imported 19,000,000 whole coconuts from +Panama valued at $700,000. + +[Illustration: SPLITTING COCONUTS ON THE ISLAND OF TAHITI + +After drying in the sun the meat is picked and the oil extracted for +making coconut butter] + +[Illustration: From "America's Munitions" + +THE ELECTRIC CURRENT PASSING THROUGH SALT WATER IN THESE CELLS +DECOMPOSES THE SALT INTO CAUSTIC SODA AND CHLORINE GAS + +There were eight rooms like this in the Edgewood plant, capable of +producing 200,000 pounds of chlorine a day] + +A new form of fat that has rapidly come into our market is the oil of +the soya or soy bean. In 1918 we imported over 300,000,000 pounds of +soy-bean oil, mostly from Manchuria. The oil is used in manufacture of +substitutes for butter, lard, cheese, milk and cream, as well as for +soap and paint. The soy-bean can be raised in the United States wherever +corn can be grown and provides provender for man and beast. The soy meal +left after the extraction of the oil makes a good cattle food and the +fermented juice affords the shoya sauce made familiar to us through the +popularity of the chop-suey restaurants. + +As meat and dairy products become scarcer and dearer we shall become +increasingly dependent upon the vegetable fats. We should therefore +devise means of saving what we now throw away, raise as much as we can +under our own flag, keep open avenues for our foreign supply and +encourage our cooks to make use of the new products invented by our +chemists. + + + + +CHAPTER XII + +FIGHTING WITH FUMES + + +The Germans opened the war using projectiles seventeen inches in +diameter. They closed it using projectiles one one-hundred millionth of +an inch in diameter. And the latter were more effective than the former. +As the dimensions were reduced from molar to molecular the battle became +more intense. For when the Big Bertha had shot its bolt, that was the +end of it. Whomever it hit was hurt, but after that the steel fragments +of the shell lay on the ground harmless and inert. The men in the +dugouts could hear the shells whistle overhead without alarm. But the +poison gas could penetrate where the rifle ball could not. The malignant +molecules seemed to search out their victims. They crept through the +crevices of the subterranean shelters. They hunted for the pinholes in +the face masks. They lay in wait for days in the trenches for the +soldiers' return as a cat watches at the hole of a mouse. The cannon +ball could be seen and heard. The poison gas was invisible and +inaudible, and sometimes even the chemical sense which nature has given +man for his protection, the sense of smell, failed to give warning of +the approach of the foe. + +The smaller the matter that man can deal with the more he can get out of +it. So long as man was dependent for power upon wind and water his +working capacity was very limited. But as soon as he passed over the +border line from physics into chemistry and learned how to use the +molecule, his efficiency in work and warfare was multiplied manifold. +The molecular bombardment of the piston by steam or the gases of +combustion runs his engines and propels his cars. The first man who +wanted to kill another from a safe distance threw the stone by his arm's +strength. David added to his arm the centrifugal force of a sling when +he slew Goliath. The Romans improved on this by concentrating in a +catapult the strength of a score of slaves and casting stone cannon +balls to the top of the city wall. But finally man got closer to +nature's secret and discovered that by loosing a swarm of gaseous +molecules he could throw his projectile seventy-five miles and then by +the same force burst it into flying fragments. There is no smaller +projectile than the atom unless our belligerent chemists can find a way +of using the electron stream of the cathode ray. But this so far has +figured only in the pages of our scientific romancers and has not yet +appeared on the battlefield. If, however, man could tap the reservoir of +sub-atomic energy he need do no more work and would make no more war, +for unlimited powers of construction and destruction would be at his +command. The forces of the infinitesimal are infinite. + +The reason why a gas is so active is because it is so egoistic. +Psychologically interpreted, a gas consists of particles having the +utmost aversion to one another. Each tries to get as far away from every +other as it can. There is no cohesive force; no attractive impulse; +nothing to draw them together except the all too feeble power of +gravitation. The hotter they get the more they try to disperse and so +the gas expands. The gas represents the extreme of individualism as +steel represents the extreme of collectivism. The combination of the two +works wonders. A hot gas in a steel cylinder is the most powerful agency +known to man, and by means of it he accomplishes his greatest +achievements in peace or war time. + +The projectile is thrown from the gun by the expansive force of the +gases released from the powder and when it reaches its destination it is +blown to pieces by the same force. This is the end of it if it is a +shell of the old-fashioned sort, for the gases of combustion mingle +harmlessly with the air of which they are normal constituents. But if it +is a poison gas shell each molecule as it is released goes off straight +into the air with a speed twice that of the cannon ball and carries +death with it. A man may be hit by a heavy piece of lead or iron and +still survive, but an unweighable amount of lethal gas may be fatal to +him. + +Most of the novelties of the war were merely extensions of what was +already known. To increase the caliber of a cannon from 38 to 42 +centimeters or its range from 30 to 75 miles does indeed make necessary +a decided change in tactics, but it is not comparable to the revolution +effected by the introduction of new weapons of unprecedented power such +as airplanes, submarines, tanks, high explosives or poison gas. If any +army had been as well equipped with these in the beginning as all armies +were at the end it might easily have won the war. That is to say, if the +general staff of any of the powers had had the foresight and confidence +to develop and practise these modes of warfare on a large scale in +advance it would have been irresistible against an enemy unprepared to +meet them. But no military genius appeared on either side with +sufficient courage and imagination to work out such schemes in secret +before trying them out on a small scale in the open. Consequently the +enemy had fair warning and ample time to learn how to meet them and +methods of defense developed concurrently with methods of attack. For +instance, consider the motor fortresses to which Ludendorff ascribes his +defeat. The British first sent out a few clumsy tanks against the German +lines. Then they set about making a lot of stronger and livelier ones, +but by the time these were ready the Germans had field guns to smash +them and chain fences with concrete posts to stop them. On the other +hand, if the Germans had followed up their advantage when they first set +the cloud of chlorine floating over the battlefield of Ypres they might +have won the war in the spring of 1915 instead of losing it in the fall +of 1918. For the British were unprepared and unprotected against the +silent death that swept down upon them on the 22nd of April, 1915. What +happened then is best told by Sir Arthur Conan Doyle in his "History of +the Great War." + + From the base of the German trenches over a considerable length + there appeared jets of whitish vapor, which gathered and + swirled until they settled into a definite low cloud-bank, + greenish-brown below and yellow above, where it reflected the + rays of the sinking sun. This ominous bank of vapor, impelled + by a northern breeze, drifted swiftly across the space which + separated the two lines. The French troops, staring over the + top of their parapet at this curious screen which ensured them + a temporary relief from fire, were observed suddenly to throw + up their hands, to clutch at their throats, and to fall to the + ground in the agonies of asphyxiation. Many lay where they had + fallen, while their comrades, absolutely helpless against this + diabolical agency, rushed madly out of the mephitic mist and + made for the rear, over-running the lines of trenches behind + them. Many of them never halted until they had reached Ypres, + while others rushed westwards and put the canal between + themselves and the enemy. The Germans, meanwhile, advanced, and + took possession of the successive lines of trenches, tenanted + only by the dead garrisons, whose blackened faces, contorted + figures, and lips fringed with the blood and foam from their + bursting lungs, showed the agonies in which they had died. Some + thousands of stupefied prisoners, eight batteries of French + field-guns, and four British 4.7's, which had been placed in a + wood behind the French position, were the trophies won by this + disgraceful victory. + + Under the shattering blow which they had received, a blow + particularly demoralizing to African troops, with their fears + of magic and the unknown, it was impossible to rally them + effectually until the next day. It is to be remembered in + explanation of this disorganization that it was the first + experience of these poison tactics, and that the troops engaged + received the gas in a very much more severe form than our own + men on the right of Langemarck. For a time there was a gap five + miles broad in the front of the position of the Allies, and + there were many hours during which there was no substantial + force between the Germans and Ypres. They wasted their time, + however, in consolidating their ground, and the chance of a + great coup passed forever. They had sold their souls as + soldiers, but the Devil's price was a poor one. Had they had a + corps of cavalry ready, and pushed them through the gap, it + would have been the most dangerous moment of the war. + +A deserter had come over from the German side a week before and told +them that cylinders of poison gas had been laid in the front trenches, +but no one believed him or paid any attention to his tale. War was then, +in the Englishman's opinion, a gentleman's game, the royal sport, and +poison was prohibited by the Hague rules. But the Germans were not +playing the game according to the rules, so the British soldiers were +strangled in their own trenches and fell easy victims to the advancing +foe. Within half an hour after the gas was turned on 80 per cent. of the +opposing troops were knocked out. The Canadians, with wet handkerchiefs +over their faces, closed in to stop the gap, but if the Germans had been +prepared for such success they could have cleared the way to the coast. +But after such trials the Germans stopped the use of free chlorine and +began the preparation of more poisonous gases. In some way that may not +be revealed till the secret history of the war is published, the British +Intelligence Department obtained a copy of the lecture notes of the +instructions to the German staff giving details of the new system of gas +warfare to be started in December. Among the compounds named was +phosgene, a gas so lethal that one part in ten thousand of air may be +fatal. The antidote for it is hexamethylene tetramine. This is not +something the soldier--or anybody else--is accustomed to carry around +with him, but the British having had a chance to cram up in advance on +the stolen lecture notes were ready with gas helmets soaked in the +reagent with the long name. + +The Germans rejoiced when gas bombs took the place of bayonets because +this was a field in which intelligence counted for more than brute +force and in which therefore they expected to be supreme. As usual they +were right in their major premise but wrong in their conclusion, owing +to the egoism of their implicit minor premise. It does indeed give the +advantage to skill and science, but the Germans were beaten at their own +game, for by the end of the war the United States was able to turn out +toxic gases at a rate of 200 tons a day, while the output of Germany or +England was only about 30 tons. A gas plant was started at Edgewood, +Maryland, in November, 1917. By March it was filling shell and before +the war put a stop to its activities in the fall it was producing +1,300,000 pounds of chlorine, 1,000,000 pounds of chlorpicrin, 1,300,000 +pounds of phosgene and 700,000 pounds of mustard gas a month. + +Chlorine, the first gas used, is unpleasantly familiar to every one who +has entered a chemical laboratory or who has smelled the breath of +bleaching powder. It is a greenish-yellow gas made from common salt. The +Germans employed it at Ypres by laying cylinders of the liquefied gas in +the trenches, about a yard apart, and running a lead discharge pipe over +the parapet. When the stop cocks are turned the gas streams out and +since it is two and a half times as heavy as air it rolls over the +ground like a noisome mist. It works best when the ground slopes gently +down toward the enemy and when the wind blows in that direction at a +rate between four and twelve miles an hour. But the wind, being strictly +neutral, may change its direction without warning and then the gases +turn back in their flight and attack their own side, something that +rifle bullets have never been known to do. + +[Illustration: (C) International Film Service + +GERMANS STARTING A GAS ATTACK ON THE RUSSIAN LINES + +Behind the cylinders from which the gas streams are seen three lines of +German troops waiting to attack. The photograph was taken from above by +a Russian airman] + +[Illustration: (C) Press Illustrating Service + +FILLING THE CANNISTERS OF GAS MASKS WITH CHARCOAL MADE FROM FRUIT PITS +IN LONG ISLAND CITY] + +Because free chlorine would not stay put and was dependent on the favor +of the wind for its effect, it was later employed, not as an elemental +gas, but in some volatile liquid that could be fired in a shell and so +released at any particular point far back of the front trenches. + +The most commonly used of these compounds was phosgene, which, as the +reader can see by inspection of its formula, COCl_{2}, consists of +chlorine (Cl) combined with carbon monoxide (CO), the cause of deaths +from illuminating gas. These two poisonous gases, chlorine and carbon +monoxide, when mixed together, will not readily unite, but if a ray of +sunlight falls upon the mixture they combine at once. For this reason +John Davy, who discovered the compound over a hundred years ago, named +it phosgene, that is, "produced by light." The same roots recur in +hydrogen, so named because it is "produced from water," and phosphorus, +because it is a "light-bearer." + +In its modern manufacture the catalyzer or instigator of the combination +is not sunlight but porous carbon. This is packed in iron boxes eight +feet long, through which the mixture of the two gases was forced. Carbon +monoxide may be made by burning coke with a supply of air insufficient +for complete combustion, but in order to get the pure gas necessary for +the phosgene common air was not used, but instead pure oxygen extracted +from it by a liquid air plant. + +Phosgene is a gas that may be condensed easily to a liquid by cooling it +down to 46 degrees Fahrenheit. A mixture of three-quarters chlorine with +one-quarter phosgene has been found most effective. By itself phosgene +has an inoffensive odor somewhat like green corn and so may fail to +arouse apprehension until a toxic concentration is reached. But even +small doses have such an effect upon the heart action for days afterward +that a slight exertion may prove fatal. + +The compound manufactured in largest amount in America was chlorpicrin. +This, like the others, is not so unfamiliar as it seems. As may be seen +from its formula, CCl_{3}NO_{2}, it is formed by joining the nitric acid +radical (NO_{2}), found in all explosives, with the main part of +chloroform (HCCl_{3}). This is not quite so poisonous as phosgene, but +it has the advantage that it causes nausea and vomiting. The soldier so +affected is forced to take off his gas mask and then may fall victim to +more toxic gases sent over simultaneously. + +Chlorpicrin is a liquid and is commonly loaded in a shell or bomb with +20 per cent. of tin chloride, which produces dense white fumes that go +through gas masks. It is made from picric acid (trinitrophenol), one of +the best known of the high explosives, by treatment with chlorine. The +chlorine is obtained, as it is in the household, from common bleaching +powder, or "chloride of lime." This is mixed with water to form a cream +in a steel still 18 feet high and 8 feet in diameter. A solution of +calcium picrate, that is, the lime salt of picric acid, is pumped in and +as the reaction begins the mixture heats up and the chlorpicrin distils +over with the steam. When the distillate is condensed the chlorpicrin, +being the heavier liquid, settles out under the layer of water and may +be drawn off to fill the shell. + +Much of what a student learns in the chemical laboratory he is apt to +forget in later life if he does not follow it up. But there are two +gases that he always remembers, chlorine and hydrogen sulfide. He is +lucky if he has escaped being choked by the former or sickened by the +latter. He can imagine what the effect would be if two offensive fumes +could be combined without losing their offensive features. Now a +combination something like this is the so-called mustard gas, which is +not a gas and is not made from mustard. But it is easily gasified, and +oil of mustard is about as near as Nature dare come to making such +sinful stuff. It was first made by Guthrie, an Englishman, in 1860, and +rediscovered by a German chemist, Victor Meyer, in 1886, but he found it +so dangerous to work with that he abandoned the investigation. Nobody +else cared to take it up, for nobody could see any use for it. So it +remained in innocuous desuetude, a mere name in "Beilstein's +Dictionary," together with the thousands of other organic compounds that +have been invented and never utilized. But on July 12, 1917, the British +holding the line at Ypres were besprinkled with this villainous +substance. Its success was so great that the Germans henceforth made it +their main reliance and soon the Allies followed suit. In one offensive +of ten days the Germans are said to have used a million shells +containing 2500 tons of mustard gas. + +The making of so dangerous a compound on a large scale was one of the +most difficult tasks set before the chemists of this and other +countries, yet it was successfully solved. The raw materials are +chlorine, alcohol and sulfur. The alcohol is passed with steam through +a vertical iron tube filled with kaolin and heated. This converts the +alcohol into a gas known as ethylene (C_{2}H_{4}). Passing a stream of +chlorine gas into a tank of melted sulfur produces sulfur monochloride +and this treated with the ethylene makes the "mustard." The final +reaction was carried on at the Edgewood Arsenal in seven airtight tanks +or "reactors," each having a capacity of 30,000 pounds. The ethylene gas +being led into the tank and distributed through the liquid sulfur +chloride by porous blocks or fine nozzles, the two chemicals combined to +form what is officially named "di-chlor-di-ethyl-sulfide" +(ClC_{2}H_{4}SC_{2}H_{4}Cl). This, however, is too big a mouthful, so +even the chemists were glad to fall in with the commonalty and call it +"mustard gas." + +The effectiveness of "mustard" depends upon its persistence. It is a +stable liquid, evaporating slowly and not easily decomposed. It lingers +about trenches and dugouts and impregnates soil and cloth for days. Gas +masks do not afford complete protection, for even if they are +impenetrable they must be taken off some time and the gas lies in wait +for that time. In some cases the masks were worn continuously for twelve +hours after the attack, but when they were removed the soldiers were +overpowered by the poison. A place may seem to be free from it but when +the sun heats up the ground the liquid volatilizes and the vapor soaks +through the clothing. As the men become warmed up by work their skin is +blistered, especially under the armpits. The mustard acts like steam, +producing burns that range from a mere reddening to serious +ulcerations, always painful and incapacitating, but if treated promptly +in the hospital rarely causing death or permanent scars. The gas attacks +the eyes, throat, nose and lungs and may lead to bronchitis or +pneumonia. It was found necessary at the front to put all the clothing +of the soldiers into the sterilizing ovens every night to remove all +traces of mustard. General Johnson and his staff in the 77th Division +were poisoned in their dugouts because they tried to alleviate the +discomfort of their camp cots by bedding taken from a neighboring +village that had been shelled the day before. + +Of the 925 cases requiring medical attention at the Edgewood Arsenal 674 +were due to mustard. During the month of August 3-1/2 per cent. of the +mustard plant force were sent to the hospital each day on the average. +But the record of the Edgewood Arsenal is a striking demonstration of +what can be done in the prevention of industrial accidents by the +exercise of scientific prudence. In spite of the fact that from three to +eleven thousand men were employed at the plant for the year 1918 and +turned out some twenty thousand tons of the most poisonous gases known +to man, there were only three fatalities and not a single case of +blindness. + +Besides the four toxic gases previously described, chlorine, phosgene, +chlorpicrin and mustard, various other compounds have been and many +others might be made. A list of those employed in the present war +enumerates thirty, among them compounds of bromine, arsenic and cyanogen +that may prove more formidable than any so far used. American chemists +kept very mum during the war but occasionally one could not refrain +from saying: "If the Kaiser knew what I know he would surrender +unconditionally by telegraph." No doubt the science of chemical warfare +is in its infancy and every foresighted power has concealed weapons of +its own in reserve. One deadly compound, whose identity has not yet been +disclosed, is known as "Lewisite," from Professor Lewis of Northwestern, +who was manufacturing it at the rate of ten tons a day in the "Mouse +Trap" stockade near Cleveland. + +Throughout the history of warfare the art of defense has kept pace with +the art of offense and the courage of man has never failed, no matter to +what new danger he was exposed. As each new gas employed by the enemy +was detected it became the business of our chemists to discover some +method of absorbing or neutralizing it. Porous charcoal, best made from +such dense wood as coconut shells, was packed in the respirator box +together with layers of such chemicals as will catch the gases to be +expected. Charcoal absorbs large quantities of any gas. Soda lime and +potassium permanganate and nickel salts were among the neutralizers +used. + +The mask is fitted tightly about the face or over the head with rubber. +The nostrils are kept closed with a clip so breathing must be done +through the mouth and no air can be inhaled except that passing through +the absorbent cylinder. Men within five miles of the front were required +to wear the masks slung on their chests so they could be put on within +six seconds. A well-made mask with a fresh box afforded almost complete +immunity for a time and the soldiers learned within a few days to +handle their masks adroitly. So the problem of defense against this new +offensive was solved satisfactorily, while no such adequate protection +against the older weapons of bayonet and shrapnel has yet been devised. + +Then the problem of the offense was to catch the opponent with his +mask off or to make him take it off. Here the lachrymators and +the sternutators, the tear gases and the sneeze gases, came into +play. Phenylcarbylamine chloride would make the bravest soldier +weep on the battlefield with the abandonment of a Greek hero. +Di-phenyl-chloro-arsine would set him sneezing. The Germans alternated +these with diabolical ingenuity so as to catch us unawares. Some shells +gave off voluminous smoke or a vile stench without doing much harm, but +by the time our men got used to these and grew careless about their +masks a few shells of some extremely poisonous gas were mixed with them. + +The ideal gas for belligerent purposes would be odorless, colorless and +invisible, toxic even when diluted by a million parts of air, not set on +fire or exploded by the detonator of the shell, not decomposed by water, +not readily absorbed, stable enough to stand storage for six months and +capable of being manufactured by the thousands of tons. No one gas will +serve all aims. For instance, phosgene being very volatile and quickly +dissipated is thrown into trenches that are soon to be taken while +mustard gas being very tenacious could not be employed in such a case +for the trenches could not be occupied if they were captured. + +The extensive use of poison gas in warfare by all the belligerents is a +vindication of the American protest at the Hague Conference against its +prohibition. At the First Conference of 1899 Captain Mahan argued very +sensibly that gas shells were no worse than other projectiles and might +indeed prove more merciful and that it was illogical to prohibit a +weapon merely because of its novelty. The British delegates voted with +the Americans in opposition to the clause "the contracting parties agree +to abstain from the use of projectiles the sole object of which is the +diffusion of asphyxiating or deleterious gases." But both Great Britain +and Germany later agreed to the provision. The use of poison gas by +Germany without warning was therefore an act of treachery and a +violation of her pledge, but the United States has consistently refused +to bind herself to any such restriction. The facts reported by General +Amos A. Fries, in command of the overseas branch of the American +Chemical Warfare Service, give ample support to the American contention +at The Hague: + + Out of 1000 gas casualties there are from 30 to 40 fatalities, + while out of 1000 high explosive casualties the number of + fatalities run from 200 to 250. While exact figures are as yet + not available concerning the men permanently crippled or + blinded by high explosives one has only to witness the + debarkation of a shipload of troops to be convinced that the + number is very large. On the other hand there is, so far as + known at present, not a single case of permanent disability or + blindness among our troops due to gas and this in face of the + fact that the Germans used relatively large quantities of this + material. + + In the light of these facts the prejudice against the use of + gas must gradually give way; for the statement made to the + effect that its use is contrary to the principles of humanity + will apply with far greater force to the use of high + explosives. As a matter of fact, for certain purposes toxic gas + is an ideal agent. For example, it is difficult to imagine any + agent more effective or more humane that may be used to render + an opposing battery ineffective or to protect retreating + troops. + +Captain Mahan's argument at The Hague against the proposed prohibition +of poison gas is so cogent and well expressed that it has been quoted in +treatises on international law ever since. These reasons were, briefly: + + 1. That no shell emitting such gases is as yet in practical use + or has undergone adequate experiment; consequently, a vote + taken now would be taken in ignorance of the facts as to + whether the results would be of a decisive character or whether + injury in excess of that necessary to attain the end of + warfare--the immediate disabling of the enemy--would be + inflicted. + + 2. That the reproach of cruelty and perfidy, addressed against + these supposed shells, was equally uttered formerly against + firearms and torpedoes, both of which are now employed without + scruple. Until we know the effects of such asphyxiating shells, + there was no saying whether they would be more or less merciful + than missiles now permitted. That it was illogical, and not + demonstrably humane, to be tender about asphyxiating men with + gas, when all are prepared to admit that it was allowable to + blow the bottom out of an ironclad at midnight, throwing four + or five hundred into the sea, to be choked by water, with + scarcely the remotest chance of escape. + +As Captain Mahan says, the same objection has been raised at the +introduction of each new weapon of war, even though it proved to be no +more cruel than the old. The modern rifle ball, swift and small and +sterilized by heat, does not make so bad a wound as the ancient sword +and spear, but we all remember how gunpowder was regarded by the dandies +of Hotspur's time: + + And it was great pity, so it was, + This villainous saltpeter should be digg'd + Out of the bowels of the harmless earth + Which many a good tall fellow had destroy'd + So cowardly; and but for these vile guns + He would himself have been a soldier. + +The real reason for the instinctive aversion manifested against any new +arm or mode of attack is that it reveals to us the intrinsic horror of +war. We naturally revolt against premeditated homicide, but we have +become so accustomed to the sword and latterly to the rifle that they do +not shock us as they ought when we think of what they are made for. The +Constitution of the United States prohibits the infliction of "cruel and +unusual punishments." The two adjectives were apparently used almost +synonymously, as though any "unusual" punishment were necessarily +"cruel," and so indeed it strikes us. But our ingenious lawyers were +able to persuade the courts that electrocution, though unknown to the +Fathers and undeniably "unusual," was not unconstitutional. Dumdum +bullets are rightfully ruled out because they inflict frightful and +often incurable wounds, and the aim of humane warfare is to disable the +enemy, not permanently to injure him. + +[Illustration: From "America's Munitions" THE CHLORPICRIN PLANT AT THE +EDGEWOOD ARSENAL + +From these stills, filled with a mixture of bleaching powder, lime, and +picric acid, the poisonous gas, chlorpicrin, distills off. This plant +produced 31 tons in one day] + +[Illustration: Courtesy of the Metal and Thermit Corporation, N.Y. + +REPAIRING THE BROKEN STERN POST OF THE U.S.S. NORTHERN PACIFIC, THE +BIGGEST MARINE WELD IN THE WORLD + +On the right the fractured stern post is shown. On the left it is being +mended by means of thermit. Two crucibles each containing 700 pounds of +the thermit mixture are seen on the sides of the vessel. From the bottom +of these the melted steel flowed down to fill the fracture] + +In spite of the opposition of the American and British delegates the +First Hague Conference adopted the clause, "The contracting powers agree +to abstain from the use of projectiles the [sole] object of which is the +diffusion of asphyxiating or deleterious gases." The word "sole" +(_unique_) which appears in the original French text of The Hague +convention is left out of the official English translation. This is a +strange omission considering that the French and British defended their +use of explosives which diffuse asphyxiating and deleterious gases on +the ground that this was not the "sole" purpose of the bombs but merely +an accidental effect of the nitric powder used. + +The Hague Congress of 1907 placed in its rules for war: "It is expressly +forbidden to employ poisons or poisonous weapons." But such attempts to +rule out new and more effective means of warfare are likely to prove +futile in any serious conflict and the restriction gives the advantage +to the most unscrupulous side. We Americans, if ever we give our assent +to such an agreement, would of course keep it, but our enemy--whoever he +may be in the future--will be, as he always has been, utterly without +principle and will not hesitate to employ any weapon against us. +Besides, as the Germans held, chemical warfare favors the army that is +most intelligent, resourceful and disciplined and the nation that stands +highest in science and industry. This advantage, let us hope, will be on +our side. + + + + +CHAPTER XIII + +PRODUCTS OF THE ELECTRIC FURNACE + + +The control of man over the materials of nature has been vastly enhanced +by the recent extension of the range of temperature at his command. When +Fahrenheit stuck the bulb of his thermometer into a mixture of snow and +salt he thought he had reached the nadir of temperature, so he scratched +a mark on the tube where the mercury stood and called it zero. But we +know that absolute zero, the total absence of heat, is 459 of +Fahrenheit's degrees lower than his zero point. The modern scientist can +get close to that lowest limit by making use of the cooling by the +expansion principle. He first liquefies air under pressure and then +releasing the pressure allows it to boil off. A tube of hydrogen +immersed in the liquid air as it evaporates is cooled down until it can +be liquefied. Then the boiling hydrogen is used to liquefy helium, and +as this boils off it lowers the temperature to within three or four +degrees of absolute zero. + +The early metallurgist had no hotter a fire than he could make by +blowing charcoal with a bellows. This was barely enough for the smelting +of iron. But by the bringing of two carbon rods together, as in the +electric arc light, we can get enough heat to volatilize the carbon at +the tips, and this means over 7000 degrees Fahrenheit. By putting a +pressure of twenty atmospheres onto the arc light we can raise it to +perhaps 14,000 degrees, which is 3000 degrees hotter than the sun. This +gives the modern man a working range of about 14,500 degrees, so it is +no wonder that he can perform miracles. + +When a builder wants to make an old house over into a new one he takes +it apart brick by brick and stone by stone, then he puts them together +in such new fashion as he likes. The electric furnace enables the +chemist to take his materials apart in the same way. As the temperature +rises the chemical and physical forces that hold a body together +gradually weaken. First the solid loosens up and becomes a liquid, then +this breaks bonds and becomes a gas. Compounds break up into their +elements. The elemental molecules break up into their component atoms +and finally these begin to throw off corpuscles of negative electricity +eighteen hundred times smaller than the smallest atom. These electrons +appear to be the building stones of the universe. No indication of any +smaller units has been discovered, although we need not assume that in +the electron science has delivered, what has been called, its +"ultim-atom." The Greeks called the elemental particles of matter +"atoms" because they esteemed them "indivisible," but now in the light +of the X-ray we can witness the disintegration of the atom into +electrons. All the chemical and physical properties of matter, except +perhaps weight, seem to depend upon the number and movement of the +negative and positive electrons and by their rearrangement one element +may be transformed into another. + +So the electric furnace, where the highest attainable temperature is +combined with the divisive and directive force of the current, is a +magical machine for accomplishment of the metamorphoses desired by the +creative chemist. A hundred years ago Davy, by dipping the poles of his +battery into melted soda lye, saw forming on one of them a shining +globule like quicksilver. It was the metal sodium, never before seen by +man. Nowadays this process of electrolysis (electric loosening) is +carried out daily by the ton at Niagara. + +The reverse process, electro-synthesis (electric combining), is equally +simple and even more important. By passing a strong electric current +through a mixture of lime and coke the metal calcium disengages itself +from the oxygen of the lime and attaches itself to the carbon. Or, to +put it briefly, + + CaO + 3C --> CaC_{2} + CO + lime coke calcium carbon + carbide monoxide + +This reaction is of peculiar importance because it bridges the gulf +between the organic and inorganic worlds. It was formerly supposed that +the substances found in plants and animals, mostly complex compounds of +carbon, hydrogen and oxygen, could only be produced by "vital forces." +If this were true it meant that chemistry was limited to the mineral +kingdom and to the extraction of such carbon compounds as happened to +exist ready formed in the vegetable and animal kingdoms. But fortunately +this barrier to human achievement proved purely illusory. The organic +field, once man had broken into it, proved easier to work in than the +inorganic. + +But it must be confessed that man is dreadfully clumsy about it yet. He +takes a thousand horsepower engine and an electric furnace at several +thousand degrees to get carbon into combination with hydrogen while the +little green leaf in the sunshine does it quietly without getting hot +about it. Evidently man is working as wastefully as when he used a +thousand slaves to drag a stone to the pyramid or burned down a house to +roast a pig. Not until his laboratory is as cool and calm and +comfortable as the forest and the field can the chemist call himself +completely successful. + +But in spite of his clumsiness the chemist is actually making things +that he wants and cannot get elsewhere. The calcium carbide that he +manufactures from inorganic material serves as the raw material for +producing all sorts of organic compounds. The electric furnace was first +employed on a large scale by the Cowles Electric Smelting and Aluminum +Company at Cleveland in 1885. On the dump were found certain lumps of +porous gray stone which, dropped into water, gave off a gas that +exploded at touch of a match with a splendid bang and flare. This gas +was acetylene, and we can represent the reaction thus: + + CaC_{2} + 2 H_{2}O --> C_{2}H_{2} + CaO_{2}H_{2} + + calcium carbide _added_ to water _ + gives_ acetylene _and_ slaked lime + +We are all familiar with this reaction now, for it is acetylene that +gives the dazzling light of the automobiles and of the automatic signal +buoys of the seacoast. When burned with pure oxygen instead of air it +gives the hottest of chemical flames, hotter even than the oxy-hydrogen +blowpipe. For although a given weight of hydrogen will give off more +heat when it burns than carbon will, yet acetylene will give off more +heat than either of its elements or both of them when they are separate. +This is because acetylene has stored up heat in its formation instead of +giving it off as in most reactions, or to put it in chemical language, +acetylene is an endothermic compound. It has required energy to bring +the H and the C together, therefore it does not require energy to +separate them, but, on the contrary, energy is released when they are +separated. That is to say, acetylene is explosive not only when mixed +with air as coal gas is but by itself. Under a suitable impulse +acetylene will break up into its original carbon and hydrogen with great +violence. It explodes with twice as much force without air as ordinary +coal gas with air. It forms an explosive compound with copper, so it has +to be kept out of contact with brass tubes and stopcocks. But compressed +in steel cylinders and dissolved in acetone, it is safe and commonly +used for welding and melting. It is a marvelous though not an unusual +sight on city streets to see a man with blue glasses on cutting down +through a steel rail with an oxy-acetylene blowpipe as easily as a +carpenter saws off a board. With such a flame he can carve out a pattern +in a steel plate in a way that reminds me of the days when I used to +make brackets with a scroll saw out of cigar boxes. The torch will +travel through a steel plate an inch or two thick at a rate of six to +ten inches a minute. + +[Illustration: Courtesy of the Carborundum Company, Niagara Falls + +MAKING ALOXITE IN THE ELECTRIC FURNACES BY FUSING COKE AND BAUXITE + +In the background are the circular furnaces. In the foreground are the +fused masses of the product] + +[Illustration: Courtesy of the Carborundum Co., Niagara Falls + +A BLOCK OF CARBORUNDUM CRYSTALS] + +[Illustration: Courtesy of the Carborundum Co., Niagara Falls + +MAKING CARBORUNDUM IN THE ELECTRIC FURNACE + +At the end may be seen the attachments for the wires carrying the +electric current and on the side the flames from the burning carbon.] + +The temperatures attainable with various fuels in the compound blowpipe +are said to be: + + + Acetylene with oxygen 7878 deg. F. + Hydrogen with oxygen 6785 deg. F. + Coal gas with oxygen 6575 deg. F. + Gasoline with oxygen 5788 deg. F. + +If we compare the formula of acetylene, C_{2}H_{2} with that of +ethylene, C_{2}H_{4}, or with ethane, C_{2}H_{6}, we see that acetylene +could take on two or four more atoms. It is evidently what the chemists +call an "unsaturated" compound, one that has not reached its limit of +hydrogenation. It is therefore a very active and energetic compound, +ready to pick up on the slightest instigation hydrogen or oxygen or +chlorine or any other elements that happen to be handy. This is why it +is so useful as a starting point for synthetic chemistry. + +To build up from this simple substance, acetylene, the higher compounds +of carbon and oxygen it is necessary to call in the aid of that +mysterious agency, the catalyst. Acetylene is not always acted upon by +water, as we know, for we see it bubbling up through the water when +prepared from the carbide. But if to the water be added a little acid +and a mercury salt, the acetylene gas will unite with the water forming +a new compound, acetaldehyde. We can show the change most simply in this +fashion: + + C_{2}H_{2} + H_{2}O --> C_{2}H_{4}O + + acetylene _added to_ water _forms_ acetaldehyde + +Acetaldehyde is not of much importance in itself, but is useful as a +transition. If its vapor mixed with hydrogen is passed over finely +divided nickel, serving as a catalyst, the two unite and we have +alcohol, according to this reaction: + + C_{2}H_{4}O + H_{2} --> C_{2}H_{6}O + + acetaldehyde _added to_ hydrogen _forms_ alcohol + +Alcohol we are all familiar with--some of us too familiar, but the +prohibition laws will correct that. The point to be noted is that the +alcohol we have made from such unpromising materials as limestone and +coal is exactly the same alcohol as is obtained by the fermentation of +fruits and grains by the yeast plant as in wine and beer. It is not a +substitute or imitation. It is not the wood spirits (methyl alcohol, +CH_{4}O), produced by the destructive distillation of wood, equally +serviceable as a solvent or fuel, but undrinkable and poisonous. + +Now, as we all know, cider and wine when exposed to the air gradually +turn into vinegar, that is, by the growth of bacteria the alcohol is +oxidized to acetic acid. We can, if we like, dispense with the bacteria +and speed up the process by employing a catalyst. Acetaldehyde, which is +halfway between alcohol and acid, may also be easily oxidized to acetic +acid. The relationship is readily seen by this: + + C{2}H_{6}O --> CC_{2}H_{4}O --> C_{2}H_{4}O_{3} + + alcohol acetaldehyde acetic acid + +Acetic acid, familiar to us in a diluted and flavored form as vinegar, +is when concentrated of great value in industry, especially as a +solvent. I have already referred to its use in combination with +cellulose as a "dope" for varnishing airplane canvas or making +non-inflammable film for motion pictures. Its combination with lime, +calcium acetate, when heated gives acetone, which, as may be seen from +its formula (C_{3}H_{6}O) is closely related to the other compounds we +have been considering, but it is neither an alcohol nor an acid. It is +extensively employed as a solvent. + +Acetone is not only useful for dissolving solids but it will under +pressure dissolve many times its volume of gaseous acetylene. This is a +convenient way of transporting and handling acetylene for lighting or +welding. + +If instead of simply mixing the acetone and acetylene in a solution we +combine them chemically we can get isoprene, which is the mother +substance of ordinary India rubber. From acetone also is made the "war +rubber" of the Germans (methyl rubber), which I have mentioned in a +previous chapter. The Germans had been getting about half their supply +of acetone from American acetate of lime and this was of course shut +off. That which was produced in Germany by the distillation of beech +wood was not even enough for the high explosives needed at the front. So +the Germans resorted to rotting potatoes--or rather let us say, since it +sounds better--to the cultivation of _Bacillus macerans_. This +particular bacillus converts the starch of the potato into two-thirds +alcohol and one-third acetone. But soon potatoes got too scarce to be +used up in this fashion, so the Germans turned to calcium carbide as a +source of acetone and before the war ended they had a factory capable of +manufacturing 2000 tons of methyl rubber a year. This shows the +advantage of having several strings to a bow. + +The reason why acetylene is such an active and acquisitive thing the +chemist explains, or rather expresses, by picturing its structure in +this shape: + + H-C[triple bond]C-H + +Now the carbon atoms are holding each other's hands because they have +nothing else to do. There are no other elements around to hitch on to. +But the two carbons of acetylene readily loosen up and keeping the +connection between them by a single bond reach out in this fashion with +their two disengaged arms and grab whatever alien atoms happen to be in +the vicinity: + + | | + H-C-C-H + | | + +Carbon atoms belong to the quadrumani like the monkeys, so they are +peculiarly fitted to forming chains and rings. This accounts for the +variety and complexity of the carbon compounds. + +So when acetylene gas mixed with other gases is passed over a catalyst, +such as a heated mass of iron ore or clay (hydrates or silicates of iron +or aluminum), it forms all sorts of curious combinations. In the +presence of steam we may get such simple compounds as acetic acid, +acetone and the like. But when three acetylene molecules join to form a +ring of six carbon atoms we get compounds of the benzene series such as +were described in the chapter on the coal-tar colors. If ammonia is +mixed with acetylene we may get rings with the nitrogen atom in place of +one of the carbons, like the pyridins and quinolins, pungent bases such +as are found in opium and tobacco. Or if hydrogen sulfide is mixed with +the acetylene we may get thiophenes, which have sulfur in the ring. So, +starting with the simple combination of two atoms of carbon with two of +hydrogen, we can get directly by this single process some of the most +complicated compounds of the organic world, as well as many others not +found in nature. + +In the development of the electric furnace America played a pioneer +part. Provost Smith of the University of Pennsylvania, who is the best +authority on the history of chemistry in America, claims for Robert +Hare, a Philadelphia chemist born in 1781, the honor of constructing the +first electrical furnace. With this crude apparatus and with no greater +electromotive force than could be attained from a voltaic pile, he +converted charcoal into graphite, volatilized phosphorus from its +compounds, isolated metallic calcium and synthesized calcium carbide. It +is to Hare also that we owe the invention in 1801 of the oxy-hydrogen +blowpipe, which nowadays is used with acetylene as well as hydrogen. +With this instrument he was able to fuse strontia and volatilize +platinum. + +But the electrical furnace could not be used on a commercial scale until +the dynamo replaced the battery as a source of electricity. The +industrial development of the electrical furnace centered about the +search for a cheap method of preparing aluminum. This is the metallic +base of clay and therefore is common enough. But clay, as we know from +its use in making porcelain, is very infusible and difficult to +decompose. Sixty years ago aluminum was priced at $140 a pound, but one +would have had difficulty in buying such a large quantity as a pound at +any price. At international expositions a small bar of it might be seen +in a case labeled "silver from clay." Mechanics were anxious to get the +new metal, for it was light and untarnishable, but the metallurgists +could not furnish it to them at a low enough price. In order to extract +it from clay a more active metal, sodium, was essential. But sodium also +was rare and expensive. In those days a professor of chemistry used to +keep a little stick of it in a bottle under kerosene and once a year he +whittled off a piece the size of a pea and threw it into water to show +the class how it sizzled and gave off hydrogen. The way to get cheaper +aluminum was, it seemed, to get cheaper sodium and Hamilton Young +Castner set himself at this problem. He was a Brooklyn boy, a student of +Chandler's at Columbia. You can see the bronze tablet in his honor at +the entrance of Havemeyer Hall. In 1886 he produced metallic sodium by +mixing caustic soda with iron and charcoal in an iron pot and heating in +a gas furnace. Before this experiment sodium sold at $2 a pound; after +it sodium sold at twenty cents a pound. + +But although Castner had succeeded in his experiment he was defeated in +his object. For while he was perfecting the sodium process for making +aluminum the electrolytic process for getting aluminum directly was +discovered in Oberlin. So the $250,000 plant of the "Aluminium Company +Ltd." that Castner had got erected at Birmingham, England, did not make +aluminum at all, but produced sodium for other purposes instead. Castner +then turned his attention to the electrolytic method of producing sodium +by the use of the power of Niagara Falls, electric power. Here in 1894 +he succeeded in separating common salt into its component elements, +chlorine and sodium, by passing the electric current through brine and +collecting the sodium in the mercury floor of the cell. The sodium by +the action of water goes into caustic soda. Nowadays sodium and chlorine +and their components are made in enormous quantities by the +decomposition of salt. The United States Government in 1918 procured +nearly 4,000,000 pounds of chlorine for gas warfare. + +The discovery of the electrical process of making aluminum that +displaced the sodium method was due to Charles M. Hall. He was the son +of a Congregational minister and as a boy took a fancy to chemistry +through happening upon an old text-book of that science in his father's +library. He never knew who the author was, for the cover and title page +had been torn off. The obstacle in the way of the electrolytic +production of aluminum was, as I have said, because its compounds were +so hard to melt that the current could not pass through. In 1886, when +Hall was twenty-two, he solved the problem in the laboratory of Oberlin +College with no other apparatus than a small crucible, a gasoline burner +to heat it with and a galvanic battery to supply the electricity. He +found that a Greenland mineral, known as cryolite (a double fluoride of +sodium and aluminum), was readily fused and would dissolve alumina +(aluminum oxide). When an electric current was passed through the melted +mass the metal aluminum would collect at one of the poles. + +In working out the process and defending his claims Hall used up all his +own money, his brother's and his uncle's, but he won out in the end and +Judge Taft held that his patent had priority over the French claim of +Herault. On his death, a few years ago, Hall left his large fortune to +his Alma Mater, Oberlin. + +Two other young men from Ohio, Alfred and Eugene Cowles, with whom Hall +was for a time associated, wore the first to develop the wide +possibilities of the electric furnace on a commercial scale. In 1885 +they started the Cowles Electric Smelting and Aluminum Company at +Lockport, New York, using Niagara power. The various aluminum bronzes +made by absorbing the electrolyzed aluminum in copper attracted +immediate attention by their beauty and usefulness in electrical work +and later the company turned out other products besides aluminum, such +as calcium carbide, phosphorus, and carborundum. They got carborundum as +early as 1885 but miscalled it "crystallized silicon," so its +introduction was left to E.A. Acheson, who was a graduate of Edison's +laboratory. In 1891 he packed clay and charcoal into an iron bowl, +connected it to a dynamo and stuck into the mixture an electric light +carbon connected to the other pole of the dynamo. When he pulled out the +rod he found its end encrusted with glittering crystals of an unknown +substance. They were blue and black and iridescent, exceedingly hard and +very beautiful. He sold them at first by the carat at a rate that would +amount to $560 a pound. They were as well worth buying as diamond dust, +but those who purchased them must have regretted it, for much finer +crystals were soon on sale at ten cents a pound. The mysterious +substance turned out to be a compound of carbon and silicon, the +simplest possible compound, one atom of each, CSi. Acheson set up a +factory at Niagara, where he made it in ten-ton batches. The furnace +consisted simply of a brick box fifteen feet long and seven feet wide +and deep, with big carbon electrodes at the ends. Between them was +packed a mixture of coke to supply the carbon, sand to supply the +silicon, sawdust to make the mass porous and salt to make it fusible. + +[Illustration: The first American electric furnace, constructed by +Robert Hare of Philadelphia. From "Chemistry in America," by Edgar Fahs +Smith] + +The substance thus produced at Niagara Falls is known as "carborundum" +south of the American-Canadian boundary and as "crystolon" north of this +line, as "carbolon" by another firm, and as "silicon carbide" by +chemists the world over. Since it is next to the diamond in hardness it +takes off metal faster than emery (aluminum oxide), using less power and +wasting less heat in futile fireworks. It is used for grindstones of +all sizes, including those the dentist uses on your teeth. It has +revolutionized shop-practice, for articles can be ground into shape +better and quicker than they can be cut. What is more, the artificial +abrasives do not injure the lungs of the operatives like sandstone. The +output of artificial abrasives in the United States and Canada for 1917 +was: + + Tons Value + Silicon carbide 8,323 $1,074,152 + Aluminum oxide 48,463 6,969,387 + +A new use for carborundum was found during the war when Uncle Sam +assumed the role of Jove as "cloud-compeller." Acting on carborundum +with chlorine--also, you remember, a product of electrical +dissolution--the chlorine displaces the carbon, forming silicon +tetra-chloride (SiCl_{4}), a colorless liquid resembling chloroform. +When this comes in contact with moist air it gives off thick, white +fumes, for water decomposes it, giving a white powder (silicon +hydroxide) and hydrochloric acid. If ammonia is present the acid will +unite with it, giving further white fumes of the salt, ammonium +chloride. So a mixture of two parts of silicon chloride with one part of +dry ammonia was used in the war to produce smoke-screens for the +concealment of the movements of troops, batteries and vessels or put in +shells so the outlook could see where they burst and so get the range. +Titanium tetra-chloride, a similar substance, proved 50 per cent. better +than silicon, but phosphorus--which also we get from the electric +furnace--was the most effective mistifier of all. + +Before the introduction of the artificial abrasives fine grinding was +mostly done by emery, which is an impure form of aluminum oxide found in +nature. A purer form is made from the mineral bauxite by driving off its +combined water. Bauxite is the ore from which is made the pure aluminum +oxide used in the electric furnace for the production of metallic +aluminum. Formerly we imported a large part of our bauxite from France, +but when the war shut off this source we developed our domestic fields +in Arkansas, Alabama and Georgia, and these are now producing half a +million tons a year. Bauxite simply fused in the electric furnace makes +a better abrasive than the natural emery or corundum, and it is sold for +this purpose under the name of "aloxite," "alundum," "exolon," "lionite" +or "coralox." When the fused bauxite is worked up with a bonding +material into crucibles or muffles and baked in a kiln it forms the +alundum refractory ware. Since alundum is porous and not attacked by +acids it is used for filtering hot and corrosive liquids that would eat +up filter-paper. Carborundum or crystolon is also made up into +refractory ware for high temperature work. When the fused mass of the +carborundum furnace is broken up there is found surrounding the +carborundum core a similar substance though not quite so hard and +infusible, known as "carborundum sand" or "siloxicon." This is mixed +with fireclay and used for furnace linings. + +Many new forms of refractories have come into use to meet the demands of +the new high temperature work. The essentials are that it should not +melt or crumble at high heat and should not expand and contract greatly +under changes of temperature (low coefficient of thermal expansion). +Whether it is desirable that it should heat through readily or slowly +(coefficient of thermal conductivity) depends on whether it is wanted as +a crucible or as a furnace lining. Lime (calcium oxide) fuses only at +the highest heat of the electric furnace, but it breaks down into dust. +Magnesia (magnesium oxide) is better and is most extensively employed. +For every ton of steel produced five pounds of magnesite is needed. +Formerly we imported 90 per cent. of our supply from Austria, but now we +get it from California and Washington. In 1913 the American production +of magnesite was only 9600 tons. In 1918 it was 225,000. Zirconia +(zirconium oxide) is still more refractory and in spite of its greater +cost zirkite is coming into use as a lining for electric furnaces. + +Silicon is next to oxygen the commonest element in the world. It forms a +quarter of the earth's crust, yet it is unfamiliar to most of us. That +is because it is always found combined with oxygen in the form of silica +as quartz crystal or sand. This used to be considered too refractory to +be blown but is found to be easily manipulable at the high temperatures +now at the command of the glass-blower. So the chemist rejoices in +flasks that he can heat red hot in the Bunsen burner and then plunge +into ice water without breaking, and the cook can bake and serve in a +dish of "pyrex," which is 80 per cent. silica. + +At the beginning of the twentieth century minute specimens of silicon +were sold as laboratory curiosities at the price of $100 an ounce. Two +years later it was turned out by the barrelful at Niagara as an +accidental by-product and could not find a market at ten cents a pound. +Silicon from the electric furnace appears in the form of hard, +glittering metallic crystals. + +An alloy of iron and silicon, ferro-silicon, made by heating a mixture +of iron ore, sand and coke in the electrical furnace, is used as a +deoxidizing agent in the manufacture of steel. + +Since silicon has been robbed with difficulty of its oxygen it takes it +on again with great avidity. This has been made use of in the making of +hydrogen. A mixture of silicon (or of the ferro-silicon alloy containing +90 per cent. of silicon) with soda and slaked lime is inert, compact and +can be transported to any point where hydrogen is needed, say at a +battle front. Then the "hydrogenite," as the mixture is named, is +ignited by a hot iron ball and goes off like thermit with the production +of great heat and the evolution of a vast volume of hydrogen gas. Or the +ferro-silicon may be simply burned in an atmosphere of steam in a closed +tank after ignition with a pinch of gunpowder. The iron and the silicon +revert to their oxides while the hydrogen of the water is set free. The +French "silikol" method consists in treating silicon with a 40 per cent. +solution of soda. + +Another source of hydrogen originating with the electric furnace is +"hydrolith," which consists of calcium hydride. Metallic calcium is +prepared from lime in the electric furnace. Then pieces of the calcium +are spread out in an oven heated by electricity and a current of dry +hydrogen passed through. The gas is absorbed by the metal, forming the +hydride (CaH_{2}). This is packed up in cans and when hydrogen is +desired it is simply dropped into water, when it gives off the gas just +as calcium carbide gives off acetylene. + +This last reaction was also used in Germany for filling Zeppelins. For +calcium carbide is convenient and portable and acetylene, when it is +once started, as by an electric shock, decomposes spontaneously by its +own internal heat into hydrogen and carbon. The latter is left as a +fine, pure lampblack, suitable for printer's ink. + +Napoleon, who was always on the lookout for new inventions that could be +utilized for military purposes, seized immediately upon the balloon as +an observation station. Within a few years after the first ascent had +been made in Paris Napoleon took balloons and apparatus for generating +hydrogen with him on his "archeological expedition" to Egypt in which he +hoped to conquer Asia. But the British fleet in the Mediterranean put a +stop to this experiment by intercepting the ship, and military aviation +waited until the Great War for its full development. This caused a +sudden demand for immense quantities of hydrogen and all manner of means +was taken to get it. Water is easily decomposed into hydrogen and oxygen +by passing an electric current through it. In various electrolytical +processes hydrogen has been a wasted by-product since the balloon demand +was slight and it was more bother than it was worth to collect and +purify the hydrogen. Another way of getting hydrogen in quantity is by +passing steam over red-hot coke. This produces the blue water-gas, which +contains about 50 per cent. hydrogen, 40 per cent. carbon monoxide and +the rest nitrogen and carbon dioxide. The last is removed by running the +mixed gases through lime. Then the nitrogen and carbon monoxide are +frozen out in an air-liquefying apparatus and the hydrogen escapes to +the storage tank. The liquefied carbon monoxide, allowed to regain its +gaseous form, is used in an internal combustion engine to run the plant. + +There are then many ways of producing hydrogen, but it is so light and +bulky that it is difficult to get it where it is wanted. The American +Government in the war made use of steel cylinders each holding 161 cubic +feet of the gas under a pressure of 2000 pounds per square inch. Even +the hydrogen used by the troops in France was shipped from America in +this form. For field use the ferro-silicon and soda process was adopted. +A portable generator of this type was capable of producing 10,000 cubic +feet of the gas per hour. + +The discovery by a Kansas chemist of natural sources of helium may make +it possible to free ballooning of its great danger, for helium is +non-inflammable and almost as light as hydrogen. + +Other uses of hydrogen besides ballooning have already been referred to +in other chapters. It is combined with nitrogen to form synthetic +ammonia. It is combined with oxygen in the oxy-hydrogen blowpipe to +produce heat. It is combined with vegetable and animal oils to convert +them into solid fats. There is also the possibility of using it as a +fuel in the internal combustion engine in place of gasoline, but for +this purpose we must find some way of getting hydrogen portable or +producible in a compact form. + +Aluminum, like silicon, sodium and calcium, has been rescued by violence +from its attachment to oxygen and like these metals it reverts with +readiness to its former affinity. Dr. Goldschmidt made use of this +reaction in his thermit process. Powdered aluminum is mixed with iron +oxide (rust). If the mixture is heated at any point a furious struggle +takes place throughout the whole mass between the iron and the aluminum +as to which metal shall get the oxygen, and the aluminum always comes +out ahead. The temperature runs up to some 6000 degrees Fahrenheit +within thirty seconds and the freed iron, completely liquefied, runs +down into the bottom of the crucible, where it may be drawn off by +opening a trap door. The newly formed aluminum oxide (alumina) floats as +slag on top. The applications of the thermit process are innumerable. +If, for instance, it is desired to mend a broken rail or crank shaft +without moving it from its place, the two ends are brought together or +fixed at the proper distance apart. A crucible filled with the thermit +mixture is set up above the joint and the thermit ignited with a priming +of aluminum and barium peroxide to start it off. The barium peroxide +having a superabundance of oxygen gives it up readily and the aluminum +thus encouraged attacks the iron oxide and robs it of its oxygen. As +soon as the iron is melted it is run off through the bottom of the +crucible and fills the space between the rail ends, being kept from +spreading by a mold of refractory material such as magnesite. The two +ends of the rail are therefore joined by a section of the same size, +shape, substance and strength as themselves. The same process can be +used for mending a fracture or supplying a missing fragment of a steel +casting of any size, such as a ship's propeller or a cogwheel. + +[Illustration: TYPES OF GAS MASK USED BY AMERICA, THE ALLIES, AND +GERMANY DURING THE WAR + +In the top row are the American masks, chronologically, from left to +right: U.S. Navy mask (obsolete), U.S. Navy mask (final type), U.S. Army +box respirator (used throughout the war), U.S.R.F.K. respirator, +U.S.A.T. respirator (an all-rubber mask), U.S.K.T. respirator (a sewed +fabric mask), and U.S. "Model 1919," ready for production when the +armistice was signed. In the middle row, left to right, are: British +veil (the original emergency mask used in April, 1915), British P.H. +helmet (the next emergency mask), British box respirator (standard +British army type), French M2 mask (original type), French Tissot +artillery mask, and French A.R.S. mask (latest type). In the front row: +the latest German mask, the Russian mask, Italian mask, British motor +corps mask, U.S. rear area emergency respirator, and U.S. Connell mask] + +[Illustration: PUMPING MELTED WHITE PHOSPHORUS INTO HAND GRENADES +FILLED WITH WATER--EDGEWOOD ARSENAL] + +[Illustration: FILLING SHELL WITH "MUSTARD GAS" + +Empty shells are being placed on small trucks to be run into the filling +chamber. The large truck in the foreground contains loaded shell] + +For smaller work thermit has two rivals, the oxy-acetylene torch and +electric welding. The former has been described and the latter is rather +out of the range of this volume, although I may mention that in the +latter part of 1918 there was launched from a British shipyard the first +rivotless steel vessel. In this the steel plates forming the shell, +bulkheads and floors are welded instead of being fastened together by +rivets. There are three methods of doing this depending upon the +thickness of the plates and the sort of strain they are subject to. The +plates may be overlapped and tacked together at intervals by pressing +the two electrodes on opposite sides of the same point until the spot is +sufficiently heated to fuse together the plates here. Or roller +electrodes may be drawn slowly along the line of the desired weld, +fusing the plates together continuously as they go. Or, thirdly, the +plates may be butt-welded by being pushed together edge to edge without +overlapping and the electric current being passed from one plate to the +other heats up the joint where the conductivity is interrupted. + +It will be observed that the thermit process is essentially like the +ordinary blast furnace process of smelting iron and other metals except +that aluminum is used instead of carbon to take the oxygen away from the +metal in the ore. This has an advantage in case carbon-free metals are +desired and the process is used for producing manganese, tungsten, +titanium, molybdenum, vanadium and their allows with iron and copper. + +During the war thermit found a new and terrible employment, as it was +used by the airmen for setting buildings on fire and exploding +ammunition dumps. The German incendiary bombs consisted of a perforated +steel nose-piece, a tail to keep it falling straight and a cylindrical +body which contained a tube of thermit packed around with mineral wax +containing potassium perchlorate. The fuse was ignited as the missile +was released and the thermit, as it heated up, melted the wax and +allowed it to flow out together with the liquid iron through the holes +in the nose-piece. The American incendiary bombs were of a still more +malignant type. They weighed about forty pounds apiece and were charged +with oil emulsion, thermit and metallic sodium. Sodium decomposes water +so that if any attempt were made to put out with a hose a fire started +by one of these bombs the stream of water would be instantaneously +changed into a jet of blazing hydrogen. + +Besides its use in combining and separating different elements the +electric furnace is able to change a single element into its various +forms. Carbon, for instance, is found in three very distinct forms: in +hard, transparent and colorless crystals as the diamond, in black, +opaque, metallic scales as graphite, and in shapeless masses and powder +as charcoal, coke, lampblack, and the like. In the intense heat of the +electric arc these forms are convertible one into the other according to +the conditions. Since the third form is the cheapest the object is to +change it into one of the other two. Graphite, plumbago or "blacklead," +as it is still sometimes called, is not found in many places and more +rarely found pure. The supply was not equal to the demand until Acheson +worked out the process of making it by packing powdered anthracite +between the electrodes of his furnace. In this way graphite can be +cheaply produced in any desired quantity and quality. + +Since graphite is infusible and incombustible except at exceedingly high +temperatures, it is extensively used for crucibles and electrodes. These +electrodes are made in all sizes for the various forms of electric lamps +and furnaces from rods one-sixteenth of an inch in diameter to bars a +foot thick and six feet long. It is graphite mixed with fine clay to +give it the desired degree of hardness that forms the filling of our +"lead" pencils. Finely ground and flocculent graphite treated with +tannin may be held in suspension in liquids and even pass through +filter-paper. The mixture with water is sold under the name of +"aquadag," with oil as "oildag" and with grease as "gredag," for +lubrication. The smooth, slippery scales of graphite in suspension slide +over each other easily and keep the bearings from rubbing against each +other. + +The other and more difficult metamorphosis of carbon, the transformation +of charcoal into diamond, was successfully accomplished by Moissan in +1894. Henri Moissan was a toxicologist, that is to say, a Professor of +Poisoning, in the Paris School of Pharmacy, who took to experimenting +with the electric furnace in his leisure hours and did more to +demonstrate its possibilities than any other man. With it he isolated +fluorine, most active of the elements, and he prepared for the first +time in their purity many of the rare metals that have since found +industrial employment. He also made the carbides of the various metals, +including the now common calcium carbide. Among the problems that he +undertook and solved was the manufacture of artificial diamonds. He +first made pure charcoal by burning sugar. This was packed with iron in +the hollow of a block of lime into which extended from opposite sides +the carbon rods connected to the dynamo. When the iron had melted and +dissolved all the carbon it could, Moissan dumped it into water or +better into melted lead or into a hole in a copper block, for this +cooled it most rapidly. After a crust was formed it was left to solidify +slowly. The sudden cooling of the iron on the outside subjected the +carbon, which was held in solution, to intense pressure and when the bit +of iron was dissolved in acid some of the carbon was found to be +crystallized as diamond, although most of it was graphite. To be sure, +the diamonds were hardly big enough to be seen with the naked eye, but +since Moissan's aim was to make diamonds, not big diamonds, he ceased +his efforts at this point. + +To produce large diamonds the carbon would have to be liquefied in +considerable quantity and kept in that state while it slowly +crystallized. But that could only be accomplished at a temperature and +pressure and duration unattainable as yet. Under ordinary atmospheric +pressure carbon passes over from the solid to the gaseous phase without +passing through the liquid, just as snow on a cold, clear day will +evaporate without melting. + +Probably some one in the future will take up the problem where Moissan +dropped it and find out how to make diamonds of any size. But it is not +a question that greatly interests either the scientist or the +industrialist because there is not much to be learned from it and not +much to be made out of it. If the inventor of a process for making +cheap diamonds could keep his electric furnace secretly in his cellar +and market his diamonds cautiously he might get rich out of it, but he +would not dare to turn out very large stones or too many of them, for if +a suspicion got around that he was making them the price would fall to +almost nothing even if he did sell another one. For the high price of +the diamond is purely fictitious. It is in the first place kept up by +limiting the output of the natural stone by the combination of dealers +and, further, the diamond is valued not for its usefulness or beauty but +by its real or supposed rarity. Chesterton says: "All is gold that +glitters, for the glitter is the gold." This is not so true of gold, for +if gold were as cheap as nickel it would be very valuable, since we +should gold-plate our machinery, our ships, our bridges and our roofs. +But if diamonds were cheap they would be good for nothing except +grindstones and drills. An imitation diamond made of heavy glass (paste) +cannot be distinguished from the genuine gem except by an expert. It +sparkles about as brilliantly, for its refractive index is nearly as +high. The reason why it is not priced so highly is because the natural +stone has presumably been obtained through the toil and sweat of +hundreds of negroes searching in the blue ground of the Transvaal for +many months. It is valued exclusively by its cost. To wear a diamond +necklace is the same as hanging a certified check for $100,000 by a +string around the neck. + +Real values are enhanced by reduction in the cost of the price of +production. Fictitious values are destroyed by it. Aluminum at +twenty-five cents a pound is immensely more valuable to the world than +when it is a curiosity in the chemist's cabinet and priced at $160 a +pound. + +So the scope of the electric furnace reaches from the costly but +comparatively valueless diamond to the cheap but indispensable steel. As +F.J. Tone says, if the automobile manufacturers were deprived of Niagara +products, the abrasives, aluminum, acetylene for welding and high-speed +tool steel, a factory now turning out five hundred cars a day would be +reduced to one hundred. I have here been chiefly concerned with +electricity as effecting chemical changes in combining or separating +elements, but I must not omit to mention its rapidly extending use as a +source of heat, as in the production and casting of steel. In 1908 there +were only fifty-five tons of steel produced by the electric furnace in +the United States, but by 1918 this had risen to 511,364 tons. And +besides ordinary steel the electric furnace has given us alloys of iron +with the once "rare metals" that have created a new science of +metallurgy. + + + + +CHAPTER XIV + +METALS, OLD AND NEW + + +The primitive metallurgist could only make use of such metals as he +found free in nature, that is, such as had not been attacked and +corroded by the ubiquitous oxygen. These were primarily gold or copper, +though possibly some original genius may have happened upon a bit of +meteoric iron and pounded it out into a sword. But when man found that +the red ocher he had hitherto used only as a cosmetic could be made to +yield iron by melting it with charcoal he opened a new era in +civilization, though doubtless the ocher artists of that day denounced +him as a utilitarian and deplored the decadence of the times. + +Iron is one of the most timid of metals. It has a great disinclination +to be alone. It is also one of the most altruistic of the elements. It +likes almost every other element better than itself. It has an especial +affection for oxygen, and, since this is in both air and water, and +these are everywhere, iron is not long without a mate. The result of +this union goes by various names in the mineralogical and chemical +worlds, but in common language, which is quite good enough for our +purpose, it is called iron rust. + +[Illustration: By courtesy _Mineral Foote-Notes_. + +From Agricola's "De Re Metallica 1550." Primitive furnace for smelting +iron ore.] + +Not many of us have ever seen iron, the pure metal, soft, ductile and +white like silver. As soon as it is exposed to the air it veils itself +with a thin film of rust and becomes black and then red. For that reason +there is practically no iron in the world except what man has made. It +is rarer than gold, than diamonds; we find in the earth no nuggets or +crystals of it the size of the fist as we find of these. But +occasionally there fall down upon us out of the clear sky great chunks +of it weighing tons. These meteorites are the mavericks of the universe. +We do not know where they come from or what sun or planet they belonged +to. They are our only visitors from space, and if all the other spheres +are like these fragments we know we are alone in the universe. For they +contain rustless iron, and where iron does not rust man cannot live, nor +can any other animal or any plant. + +Iron rusts for the same reason that a stone rolls down hill, because it +gets rid of its energy that way. All things in the universe are +constantly trying to get rid of energy except man, who is always trying +to get more of it. Or, on second thought, we see that man is the +greatest spendthrift of all, for he wants to expend so much more energy +than he has that he borrows from the winds, the streams and the coal in +the rocks. He robs minerals and plants of the energy which they have +stored up to spend for their own purposes, just as he robs the bee of +its honey and the silk worm of its cocoon. + +Man's chief business is in reversing the processes of nature. That is +the way he gets his living. And one of his greatest triumphs was when he +discovered how to undo iron rust and get the metal out of it. In the +four thousand years since he first did this he has accomplished more +than in the millions of years before. Without knowing the value of iron +rust man could attain only to the culture of the Aztecs and Incas, the +ancient Egyptians and Assyrians. + +The prosperity of modern states is dependent on the amount of iron rust +which they possess and utilize. England, United States, Germany, all +nations are competing to see which can dig the most iron rust out of the +ground and make out of it railroads, bridges, buildings, machinery, +battleships and such other tools and toys and then let them relapse into +rust again. Civilization can be measured by the amount of iron rusted +per capita, or better, by the amount rescued from rust. + +But we are devoting so much space to the consideration of the material +aspects of iron that we are like to neglect its esthetic and ethical +uses. The beauty of nature is very largely dependent upon the fact that +iron rust and, in fact, all the common compounds of iron are colored. +Few elements can assume so many tints. Look at the paint pot canons of +the Yellowstone. Cheap glass bottles turn out brown, green, blue, yellow +or black, according to the amount and kind of iron they contain. We +build a house of cream-colored brick, varied with speckled brick and +adorned with terra cotta ornaments of red, yellow and green, all due to +iron. Iron rusts, therefore it must be painted; but what is there better +to paint it with than iron rust itself? It is cheap and durable, for it +cannot rust any more than a dead man can die. And what is also of +importance, it is a good, strong, clean looking, endurable color. +Whenever we take a trip on the railroad and see the miles of cars, the +acres of roofing and wall, the towns full of brick buildings, we rejoice +that iron rust is red, not white or some leas satisfying color. + +We do not know why it is so. Zinc and aluminum are metals very much like +iron in chemical properties, but all their salts are colorless. Why is +it that the most useful of the metals forms the most beautiful +compounds? Some say, Providence; some say, chance; some say nothing. But +if it had not been so we would have lost most of the beauty of rocks and +trees and human beings. For the leaves and the flowers would all be +white, and all the men and women would look like walking corpses. +Without color in the flower what would the bees and painters do? If all +the grass and trees were white, it would be like winter all the year +round. If we had white blood in our veins like some of the insects it +would be hard lines for our poets. And what would become of our morality +if we could not blush? + + "As for me, I thrill to see + The bloom a velvet cheek discloses! + Made of dust! I well believe it, + So are lilies, so are roses." + +An etiolated earth would be hardly worth living in. + +The chlorophyll of the leaves and the hemoglobin of the blood are +similar in constitution. Chlorophyll contains magnesium in place of iron +but iron is necessary to its formation. We all know how pale a plant +gets if its soil is short of iron. It is the iron in the leaves that +enables the plants to store up the energy of the sunshine for their own +use and ours. It is the iron in our blood that enables us to get the +iron out of iron rust and make it into machines to supplement our feeble +hands. Iron is for us internally the carrier of energy, just as in the +form of a trolley wire or of a third rail it conveys power to the +electric car. Withdraw the iron from the blood as indicated by the +pallor of the cheeks, and we become weak, faint and finally die. If the +amount of iron in the blood gets too small the disease germs that are +always attacking us are no longer destroyed, but multiply without check +and conquer us. When the iron ceases to work efficiently we are killed +by the poison we ourselves generate. + +Counting the number of iron-bearing corpuscles in the blood is now a +common method of determining disease. It might also be useful in moral +diagnosis. A microscopical and chemical laboratory attached to the +courtroom would give information of more value than some of the evidence +now obtained. For the anemic and the florid vices need very different +treatment. An excess or a deficiency of iron in the body is liable to +result in criminality. A chemical system of morals might be developed on +this basis. Among the ferruginous sins would be placed murder, violence +and licentiousness. Among the non-ferruginous, cowardice, sloth and +lying. The former would be mostly sins of commission, the latter, sins +of omission. The virtues could, of course, be similarly classified; the +ferruginous virtues would include courage, self-reliance and +hopefulness; the non-ferruginous, peaceableness, meekness and chastity. +According to this ethical criterion the moral man would be defined as +one whose conduct is better than we should expect from the per cent. of +iron in his blood. + +The reason why iron is able to serve this unique purpose of conveying +life-giving air to all parts of the body is because it rusts so readily. +Oxidation and de-oxidation proceed so quietly that the tenderest cells +are fed without injury. The blood changes from red to blue and _vice +versa_ with greater ease and rapidity than in the corresponding +alternations of social status in a democracy. It is because iron is so +rustable that it is so useful. The factories with big scrap-heaps of +rusting machinery are making the most money. The pyramids are the most +enduring structures raised by the hand of man, but they have not +sheltered so many people in their forty centuries as our skyscrapers +that are already rusting. + +We have to carry on this eternal conflict against rust because oxygen is +the most ubiquitous of the elements and iron can only escape its ardent +embraces by hiding away in the center of the earth. The united elements, +known to the chemist as iron oxide and to the outside world as rust, are +among the commonest of compounds and their colors, yellow and red like +the Spanish flag, are displayed on every mountainside. From the time of +Tubal Cain man has ceaselessly labored to divorce these elements and, +having once separated them, to keep them apart so that the iron may be +retained in his service. But here, as usual, man is fighting against +nature and his gains, as always, are only temporary. Sooner or later his +vigilance is circumvented and the metal that he has extricated by the +fiery furnace returns to its natural affinity. The flint arrowheads, the +bronze spearpoints, the gold ornaments, the wooden idols of prehistoric +man are still to be seen in our museums, but his earliest steel swords +have long since crumbled into dust. + +Every year the blast furnaces of the world release 72,000,000 tons of +iron from its oxides and every year a large part, said to be a quarter +of that amount, reverts to its primeval forms. If so, then man after +five thousand years of metallurgical industry has barely got three years +ahead of nature, and should he cease his efforts for a generation there +would be little left to show that man had ever learned to extract iron +from its ores. The old question, "What becomes of all the pins?" may be +as well asked of rails, pipes and threshing machines. The end of all +iron is the same. However many may be its metamorphoses while in the +service of man it relapses at last into its original state of oxidation. +To save a pound of iron from corrosion is then as much a benefit to the +world as to produce another pound from the ore. In fact it is of much +greater benefit, for it takes four pounds of coal to produce one pound +of steel, so whenever a piece of iron is allowed to oxidize it means +that four times as much coal must be oxidized in order to replace it. +And the beds of coal will be exhausted before the beds of iron ore. + +If we are ever to get ahead, if we are to gain any respite from this +enormous waste of labor and natural resources, we must find ways of +preventing the iron which we have obtained and fashioned into useful +tools from being lost through oxidation. Now there is only one way of +keeping iron and oxygen from uniting and that is to keep them apart. A +very thin dividing wall will serve for the purpose, for instance, a film +of oil. But ordinary oil will rub off, so it is better to cover the +surface with an oil-like linseed which oxidizes to a hard elastic and +adhesive coating. If with linseed oil we mix iron oxide or some other +pigment we have a paint that will protect iron perfectly so long as it +is unbroken. But let the paint wear off or crack so that air can get at +the iron, then rust will form and spread underneath the paint on all +sides. The same is true of the porcelain-like enamel with which our +kitchen iron ware is nowadays coated. So long as the enamel holds it is +all right but once it is broken through at any point it begins to scale +off and gets into our food. + +Obviously it would be better for some purposes if we could coat our +iron with another and less easily oxidized metal than with such +dissimilar substances as paint or porcelain. Now the nearest relative to +iron is nickel, and a layer of this of any desired thickness may be +easily deposited by electricity upon any surface however irregular. +Nickel takes a bright polish and keeps it well, so nickel plating has +become the favorite method of protection for small objects where the +expense is not prohibitive. Copper plating is used for fine wires. A +sheet of iron dipped in melted tin comes out coated with a thin adhesive +layer of the latter metal. Such tinned plate commonly known as "tin" has +become the favorite material for pans and cans. But if the tin is +scratched the iron beneath rusts more rapidly than if the tin were not +there, for an electrolytic action is set up and the iron, being the +negative element of the couple, suffers at the expense of the tin. + +With zinc it is quite the opposite. Zinc is negative toward iron, so +when the two are in contact and exposed to the weather the zinc is +oxidized first. A zinc plating affords the protection of a Swiss Guard, +it holds out as long as possible and when broken it perishes to the last +atom before it lets the oxygen get at the iron. The zinc may be applied +in four different ways. (1) It may be deposited by electrolysis as in +nickel plating, but the zinc coating is more apt to be porous. (2) The +sheets or articles may be dipped in a bath of melted zinc. This gives us +the familiar "galvanized iron," the most useful and when well done the +most effective of rust preventives. Besides these older methods of +applying zinc there are now two new ones. (3) One is the Schoop process +by which a wire of zinc or other metal is fed into an oxy-hydrogen air +blast of such heat and power that it is projected as a spray of minute +drops with the speed of bullets and any object subjected to the +bombardment of this metallic mist receives a coating as thick as +desired. The zinc spray is so fine and cool that it may be received on +cloth, lace, or the bare hand. The Schoop metallizing process has +recently been improved by the use of the electric current instead of the +blowpipe for melting the metal. Two zinc wires connected with any +electric system, preferably the direct, are fed into the "pistol." Where +the wires meet an electric arc is set up and the melted zinc is sprayed +out by a jet of compressed air. (4) In the Sherardizing process the +articles are put into a tight drum with zinc dust and heated to 800 deg. F. +The zinc at this temperature attacks the iron and forms a series of +alloys ranging from pure zinc on the top to pure iron at the bottom of +the coating. Even if this cracks in part the iron is more or less +protected from corrosion so long as any zinc remains. Aluminum is used +similarly in the calorizing process for coating iron, copper or brass. +First a surface alloy is formed by heating the metal with aluminum +powder. Then the temperature is raised to a high degree so as to cause +the aluminum on the surface to diffuse into the metal and afterwards it +is again baked in contact with aluminum dust which puts upon it a +protective plating of the pure aluminum which does not oxidize. + +[Illustration: PHOTOMICROGRAPHS SHOWING THE STRUCTURE OF STEEL MADE BY +PROFESSOR E.G. MARTIN OF PURDUE UNIVERSITY + +1. Cold-worked steel showing ferrite and sorbite (enlarged 500 times) + +2. Steel showing pearlite crystals (enlarged 500 times) + +3. Structure characteristic of air-cooled steel (enlarged 50 times) + +4. The triangular structure characteristic of cast steel showing ferrite +and pearlite (enlarged 50 times)] + +[Illustration: Courtesy of E.G. Mahin + +THE MICROSCOPIC STRUCTURE OF METALS + +1. Malleabilized casting; temper carbon in ferrite (enlarged 50 times) + +2. Type metal; lead-antimony alloy in matrix of lead (enlarged 100 +times) + +3. Gray cast iron; carbon as graphite (enlarged 500 times) + +4. Steel composed of cementite (white) and pearlite (black) (enlarged 50 +times)] + +Another way of protecting iron ware from rusting is to rust it. This is +a sort of prophylactic method like that adopted by modern medicine where +inoculation with a mild culture prevents a serious attack of the +disease. The action of air and water on iron forms a series of compounds +and mixtures of them. Those that contain least oxygen are hard, black +and magnetic like iron itself. Those that have most oxygen are red and +yellow powders. By putting on a tight coating of the black oxide we can +prevent or hinder the oxidation from going on into the pulverulent +stage. This is done in several ways. In the Bower-Barff process the +articles to be treated are put into a closed retort and a current of +superheated steam passed through for twenty minutes followed by a +current of producer gas (carbon monoxide), to reduce any higher oxides +that may have been formed. In the Gesner process a current of gasoline +vapor is used as the reducing agent. The blueing of watch hands, buckles +and the like may be done by dipping them into an oxidizing bath such as +melted saltpeter. But in order to afford complete protection the layer +of black oxide must be thickened by repeating the process which adds to +the time and expense. This causes a slight enlargement and the high +temperature often warps the ware so it is not suitable for nicely +adjusted parts of machinery and of course tools would lose their temper +by the heat. + +A new method of rust proofing which is free from these disadvantages is +the phosphate process invented by Thomas Watts Coslett, an English +chemist, in 1907, and developed in America by the Parker Company of +Detroit. This consists simply in dipping the sheet iron or articles into +a tank filled with a dilute solution of iron phosphate heated nearly to +the boiling point by steam pipes. Bubbles of hydrogen stream off rapidly +at first, then slower, and at the end of half an hour or longer the +action ceases, and the process is complete. What has happened is that +the iron has been converted into a basic iron phosphate to a depth +depending upon the density of articles processed. Any one who has +studied elementary qualitative analysis will remember that when he added +ammonia to his "unknown" solution, iron and phosphoric acid, if present, +were precipitated together, or in other words, iron phosphate is +insoluble except in acids. Therefore a superficial film of such +phosphate will protect the iron underneath except from acids. This film +is not a coating added on the outside like paint and enamel or tin and +nickel plate. It is therefore not apt to scale off and it does not +increase the size of the article. No high heat is required as in the +Sherardizing and Bower-Barff processes, so steel tools can be treated +without losing their temper or edge. + +The deposit consisting of ferrous and ferric phosphates mixed with black +iron oxide may be varied in composition, texture and color. It is +ordinarily a dull gray and oiling gives a soft mat black more in +accordance with modern taste than the shiny nickel plating that +delighted our fathers. Even the military nowadays show more quiet taste +than formerly and have abandoned their glittering accoutrements. + +The phosphate bath is not expensive and can be used continuously for +months by adding more of the concentrated solution to keep up the +strength and removing the sludge that is precipitated. Besides the iron +the solution contains the phosphates of other metals such as calcium or +strontium, manganese, molybdenum, or tungsten, according to the +particular purpose. Since the phosphating solution does not act on +nickel it may be used on articles that have been partly nickel-plated so +there may be produced, for instance, a bright raised design against a +dull black background. Then, too, the surface left by the Parker process +is finely etched so it affords a good attachment for paint or enamel if +further protection is needed. Even if the enamel does crack, the iron +beneath is not so apt to rust and scale off the coating. + +These, then, are some of the methods which are now being used to combat +our eternal enemy, the rust that doth corrupt. All of them are useful in +their several ways. No one of them is best for all purposes. The claim +of "rust-proof" is no more to be taken seriously than "fire-proof." We +should rather, if we were finical, have to speak of "rust-resisting" +coatings as we do of "slow-burning" buildings. Nature is insidious and +unceasing in her efforts to bring to ruin the achievements of mankind +and we need all the weapons we can find to frustrate her destructive +determination. + +But it is not enough for us to make iron superficially resistant to rust +from the atmosphere. We should like also to make it so that it would +withstand corrosion by acids, then it could be used in place of the +large and expensive platinum or porcelain evaporating pans and similar +utensils employed in chemical works. This requirement also has been met +in the non-corrosive forms of iron, which have come into use within the +last five years. One of these, "tantiron," invented by a British +metallurgist, Robert N. Lennox, in 1912, contains 15 per cent. of +silicon. Similar products are known as "duriron" and "Buflokast" in +America, "metilure" in France, "ileanite" in Italy and "neutraleisen" in +Germany. It is a silvery-white close-grained iron, very hard and rather +brittle, somewhat like cast iron but with silicon as the main additional +ingredient in place of carbon. It is difficult to cut or drill but may +be ground into shape by the new abrasives. It is rustproof and is not +attacked by sulfuric, nitric or acetic acid, hot or cold, diluted or +concentrated. It does not resist so well hydrochloric acid or sulfur +dioxide or alkalies. + +The value of iron lies in its versatility. It is a dozen metals in one. +It can be made hard or soft, brittle or malleable, tough or weak, +resistant or flexible, elastic or pliant, magnetic or non-magnetic, more +or less conductive to electricity, by slight changes of composition or +mere differences of treatment. No wonder that the medieval mind ascribed +these mysterious transformations to witchcraft. But the modern +micrometallurgist, by etching the surface of steel and photographing it, +shows it up as composite as a block of granite. He is then able to pick +out its component minerals, ferrite, austenite, martensite, pearlite, +graphite, cementite, and to show how their abundance, shape and +arrangement contribute to the strength or weakness of the specimen. The +last of these constituents, cementite, is a definite chemical compound, +an iron carbide, Fe_{3}C, containing 6.6 per cent. of carbon, so hard as +to scratch glass, very brittle, and imparting these properties to +hardened steel and cast iron. + +With this knowledge at his disposal the iron-maker can work with his +eyes open and so regulate his melt as to cause these various +constituents to crystallize out as he wants them to. Besides, he is no +longer confined to the alloys of iron and carbon. He has ransacked the +chemical dictionary to find new elements to add to his alloys, and some +of these rarities have proved to possess great practical value. +Vanadium, for instance, used to be put into a fine print paragraph in +the back of the chemistry book, where the class did not get to it until +the term closed. Yet if it had not been for vanadium steel we should +have no Ford cars. Tungsten, too, was relegated to the rear, and if the +student remembered it at all it was because it bothered him to +understand why its symbol should be W instead of T. But the student of +today studies his lesson in the light of a tungsten wire and relieves +his mind by listening to a phonograph record played with a "tungs-tone" +stylus. When I was assistant in chemistry an "analysis" of steel +consisted merely in the determination of its percentage of carbon, and I +used to take Saturday for it so I could have time enough to complete the +combustion. Now the chemists of a steel works' laboratory may have to +determine also the tungsten, chromium, vanadium, titanium, nickel, +cobalt, phosphorus, molybdenum, manganese, silicon and sulfur, any or +all of them, and be spry about it, because if they do not get the report +out within fifteen minutes while the steel is melting in the electrical +furnace the whole batch of 75 tons may go wrong. I'm glad I quit the +laboratory before they got to speeding up chemists so. + +The quality of the steel depends upon the presence and the relative +proportions of these ingredients, and a variation of a tenth of 1 per +cent. in certain of them will make a different metal out of it. For +instance, the steel becomes stronger and tougher as the proportion of +nicked is increased up to about 15 per cent. Raising the percentage to +25 we get an alloy that does not rust or corrode and is non-magnetic, +although both its component metals, iron and nickel, are by themselves +attracted by the magnet. With 36 per cent. nickel and 5 per cent. +manganese we get the alloy known as "invar," because it expands and +contracts very little with changes of temperature. A bar of the best +form of invar will expand less than one-millionth part of its length for +a rise of one degree Centigrade at ordinary atmospheric temperature. For +this reason it is used in watches and measuring instruments. The alloy +of iron with 46 per cent. nickel is called "platinite" because its rate +of expansion and contraction is the same as platinum and glass, and so +it can be used to replace the platinum wire passing through the glass of +an electric light bulb. + +A manganese steel of 11 to 14 per cent. is too hard to be machined. It +has to be cast or ground into shape and is used for burglar-proof safes +and armor plate. Chrome steel is also hard and tough and finds use in +files, ball bearings and projectiles. Titanium, which the iron-maker +used to regard as his implacable enemy, has been drafted into service as +a deoxidizer, increasing the strength and elasticity of the steel. It is +reported from France that the addition of three-tenths of 1 per cent. of +zirconium to nickel steel has made it more resistant to the German +perforating bullets than any steel hitherto known. The new "stainless" +cutlery contains 12 to 14 per cent. of chromium. + +With the introduction of harder steels came the need of tougher tools to +work them. Now the virtue of a good tool steel is the same as of a good +man. It must be able to get hot without losing its temper. Steel of the +old-fashioned sort, as everybody knows, gets its temper by being heated +to redness and suddenly cooled by quenching or plunging it into water or +oil. But when the point gets heated up again, as it does by friction in +a lathe, it softens and loses its cutting edge. So the necessity of +keeping the tool cool limited the speed of the machine. + +But about 1868 a Sheffield metallurgist, Robert F. Mushet, found that a +piece of steel he was working with did not require quenching to harden +it. He had it analyzed to discover the meaning of this peculiarity and +learned that it contained tungsten, a rare metal unrecognized in the +metallurgy of that day. Further investigation showed that steel to which +tungsten and manganese or chromium had been added was tougher and +retained its temper at high temperature better than ordinary carbon +steel. Tools made from it could be worked up to a white heat without +losing their cutting power. The new tools of this type invented by +"Efficiency" Taylor at the Bethlehem Steel Works in the nineties have +revolutionized shop practice the world over. A tool of the old sort +could not cut at a rate faster than thirty feet a minute without +overheating, but the new tungsten tools will plow through steel ten +times as fast and can cut away a ton of the material in an hour. By +means of these high-speed tools the United States was able to turn out +five times the munitions that it could otherwise have done in the same +time. On the other hand, if Germany alone had possessed the secret of +the modern steels no power could have withstood her. A slight +superiority in metallurgy has been the deciding factor in many a battle. +Those of my readers who have had the advantages of Sunday school +training will recall the case described in I Samuel 13:19-22. + +By means of these new metals armor plate has been made +invulnerable--except to projectiles pointed with similar material. +Flying has been made possible through engines weighing no more than two +pounds per horse power. The cylinders of combustion engines and the +casing of cannon have been made to withstand the unprecedented pressure +and corrosive action of the fiery gases evolved within. Castings are +made so hard that they cannot be cut--save with tools of the same sort. +In the high-speed tools now used 20 or 30 per cent, of the iron is +displaced by other ingredients; for example, tungsten from 14 to 25 per +cent., chromium from 2 to 7 per cent., vanadium from 1/2 to 1-1/2 per +cent., carbon from 6 to 8 per cent., with perhaps cobalt up to 4 per +cent. Molybdenum or uranium may replace part of the tungsten. + +Some of the newer alloys for high-speed tools contain no iron at all. +That which bears the poetic name of star-stone, stellite, is composed of +chromium, cobalt and tungsten in varying proportions. Stellite keeps a +hard cutting edge and gets tougher as it gets hotter. It is very hard +and as good for jewelry as platinum except that it is not so expensive. +Cooperite, its rival, is an alloy of nickel and zirconium, stronger, +lighter and cheaper than stellite. + +Before the war nearly half of the world's supply of tungsten ore +(wolframite) came from Burma. But although Burma had belonged to the +British for a hundred years they had not developed its mineral resources +and the tungsten trade was monopolized by the Germans. All the ore was +shipped to Germany and the British Admiralty was content to buy from the +Germans what tungsten was needed for armor plate and heavy guns. When +the war broke out the British had the ore supply, but were unable at +first to work it because they were not familiar with the processes. +Germany, being short of tungsten, had to sneak over a little from +Baltimore in the submarine _Deutschland_. In the United States before +the war tungsten ore was selling at $6.50 a unit, but by the beginning +of 1916 it had jumped to $85 a unit. A unit is 1 per cent. of tungsten +trioxide to the ton, that is, twenty pounds. Boulder County, Colorado, +and San Bernardino, California, then had mining booms, reminding one of +older times. Between May and December, 1918, there was manufactured in +the United States more than 45,500,000 pounds of tungsten steel +containing some 8,000,000 pounds of tungsten. + +If tungsten ores were more abundant and the metal more easily +manipulated, it would displace steel for many purposes. It is harder +than steel or even quartz. It never rusts and is insoluble in acids. Its +expansion by heat is one-third that of iron. It is more than twice as +heavy as iron and its melting point is twice as high. Its electrical +resistance is half that of iron and its tensile strength is a third +greater than the strongest steel. It can be worked into wire .0002 of an +inch in diameter, almost too thin to be seen, but as strong as copper +wire ten times the size. + +The tungsten wires in the electric lamps are about .03 of an inch in +diameter, and they give three times the light for the same consumption +of electricity as the old carbon filament. The American manufacturers of +the tungsten bulb have very appropriately named their lamp "Mazda" after +the light god of the Zoroastrians. To get the tungsten into wire form +was a problem that long baffled the inventors of the world, for it was +too refractory to be melted in mass and too brittle to be drawn. Dr. +W.D. Coolidge succeeded in accomplishing the feat in 1912 by reducing +the tungstic acid by hydrogen and molding the metallic powder into a bar +by pressure. This is raised to a white heat in the electric furnace, +taken out and rolled down, and the process repeated some fifty times, +until the wire is small enough so it can be drawn at a red heat through +diamond dies of successively smaller apertures. + +The German method of making the lamp filaments is to squirt a mixture of +tungsten powder and thorium oxide through a perforated diamond of the +desired diameter. The filament so produced is drawn through a chamber +heated to 2500 deg. C. at a velocity of eight feet an hour, which +crystallizes the tungsten into a continuous thread. + +The first metallic filament used in the electric light on a commercial +scale was made of tantalum, the metal of Tantalus. In the period +1905-1911 over 100,000,000 tantalus lamps were sold, but tungsten +displaced them as soon as that metal could be drawn into wire. + +A recent rival of tungsten both as a filament for lamps and hardener for +steel is molybdenum. One pound of this metal will impart more resiliency +to steel than three or four pounds of tungsten. The molybdenum steel, +because it does not easily crack, is said to be serviceable for +armor-piercing shells, gun linings, air-plane struts, automobile axles +and propeller shafts. In combination with its rival as a +tungsten-molybdenum alloy it is capable of taking the place of the +intolerably expensive platinum, for it resists corrosion when used for +spark plugs and tooth plugs. European steel men have taken to molybdenum +more than Americans. The salts of this metal can be used in dyeing and +photography. + +Calcium, magnesium and aluminum, common enough in their compounds, have +only come into use as metals since the invention of the electric +furnace. Now the photographer uses magnesium powder for his flashlight +when he wants to take a picture of his friends inside the house, and the +aviator uses it when he wants to take a picture of his enemies on the +open field. The flares prepared by our Government for the war consist of +a sheet iron cylinder, four feet long and six inches thick, containing a +stick of magnesium attached to a tightly rolled silk parachute twenty +feet in diameter when expanded. The whole weighed 32 pounds. On being +dropped from the plane by pressing a button, the rush of air set +spinning a pinwheel at the bottom which ignited the magnesium stick and +detonated a charge of black powder sufficient to throw off the case and +release the parachute. The burning flare gave off a light of 320,000 +candle power lasting for ten minutes as the parachute slowly descended. +This illuminated the ground on the darkest night sufficiently for the +airman to aim his bombs or to take photographs. + +The addition of 5 or 10 per cent. of magnesium to aluminum gives an +alloy (magnalium) that is almost as light as aluminum and almost as +strong as steel. An alloy of 90 per cent. aluminum and 10 per cent. +calcium is lighter and harder than aluminum and more resistant to +corrosion. The latest German airplane, the "Junker," was made entirely +of duralumin. Even the wings were formed of corrugated sheets of this +alloy instead of the usual doped cotton-cloth. Duralumin is composed of +about 85 per cent. of aluminum, 5 per cent. of copper, 5 per cent. of +zinc and 2 per cent. of tin. + +When platinum was first discovered it was so cheap that ingots of it +were gilded and sold as gold bricks to unwary purchasers. The Russian +Government used it as we use nickel, for making small coins. But this is +an exception to the rule that the demand creates the supply. Platinum is +really a "rare metal," not merely an unfamiliar one. Nowhere except in +the Urals is it found in quantity, and since it seems indispensable in +chemical and electrical appliances, the price has continually gone up. +Russia collapsed into chaos just when the war work made the heaviest +demand for platinum, so the governments had to put a stop to its use for +jewelry and photography. The "gold brick" scheme would now have to be +reversed, for gold is used as a cheaper metal to "adulterate" platinum. +All the members of the platinum family, formerly ignored, were pressed +into service, palladium, rhodium, osmium, iridium, and these, alloyed +with gold or silver, were employed more or less satisfactorily by the +dentist, chemist and electrician as substitutes for the platinum of +which they had been deprived. One of these alloys, composed of 20 per +cent. palladium and 80 per cent. gold, and bearing the telescoped name +of "palau" (palladium au-rum) makes very acceptable crucibles for the +laboratory and only costs half as much as platinum. "Rhotanium" is a +similar alloy recently introduced. The points of our gold pens are +tipped with an osmium-iridium alloy. It is a pity that this family of +noble metals is so restricted, for they are unsurpassed in tenacity and +incorruptibility. They could be of great service to the world in war and +peace. As the "Bad Child" says in his "Book of Beasts": + + I shoot the hippopotamus with bullets made of platinum, + Because if I use leaden ones, his hide is sure to flatten 'em. + +Along in the latter half of the last century chemists had begun to +perceive certain regularities and relationships among the various +elements, so they conceived the idea that some sort of a pigeon-hole +scheme might be devised in which the elements could be filed away in the +order of their atomic weights so that one could see just how a certain +element, known or unknown, would behave from merely observing its +position in the series. Mendeleef, a Russian chemist, devised the most +ingenious of such systems called the "periodic law" and gave proof that +there was something in his theory by predicting the properties of three +metallic elements, then unknown but for which his arrangement showed +three empty pigeon-holes. Sixteen years later all three of these +predicted elements had been discovered, one by a Frenchman, one by a +German and one by a Scandinavian, and named from patriotic impulse, +gallium, germanium and scandium. This was a triumph of scientific +prescience as striking as the mathematical proof of the existence of the +planet Neptune by Leverrier before it had been found by the telescope. + +But although Mendeleef's law told "the truth," it gradually became +evident that it did not tell "the whole truth and nothing but the +truth," as the lawyers put it. As usually happens in the history of +science the hypothesis was found not to explain things so simply and +completely as was at first assumed. The anomalies in the arrangement did +not disappear on closer study, but stuck out more conspicuously. Though +Mendeleef had pointed out three missing links, he had failed to make +provision for a whole group of elements since discovered, the inert +gases of the helium-argon group. As we now know, the scheme was built +upon the false assumptions that the elements are immutable and that +their atomic weights are invariable. + +The elements that the chemists had most difficulty in sorting out and +identifying were the heavy metals found in the "rare earths." There were +about twenty of them so mixed up together and so much alike as to baffle +all ordinary means of separating them. For a hundred years chemists +worked over them and quarreled over them before they discovered that +they had a commercial value. It was a problem as remote from +practicality as any that could be conceived. The man in the street did +not see why chemists should care whether there were two didymiums any +more than why theologians should care whether there were two Isaiahs. +But all of a sudden, in 1885, the chemical puzzle became a business +proposition. The rare earths became household utensils and it made a big +difference with our monthly gas bills whether the ceria and the thoria +in the burner mantles were absolutely pure or contained traces of some +of the other elements that were so difficult to separate. + +This sudden change of venue from pure to applied science came about +through a Viennese chemist, Dr. Carl Auer, later and in consequence +known as Baron Auer von Welsbach. He was trying to sort out the rare +earths by means of the spectroscopic method, which consists ordinarily +in dipping a platinum wire into a solution of the unknown substance and +holding it in a colorless gas flame. As it burns off, each element gives +a characteristic color to the flame, which is seen as a series of lines +when looked at through the spectroscope. But the flash of the flame from +the platinum wire was too brief to be studied, so Dr. Auer hit upon the +plan of soaking a thread in the liquid and putting this in the gas jet. +The cotton of course burned off at once, but the earths held together +and when heated gave off a brilliant white light, very much like the +calcium or limelight which is produced by heating a stick of quicklime +in the oxy-hydrogen flame. But these rare earths do not require any such +intense heat as that, for they will glow in an ordinary gas jet. + +So the Welsbach mantle burner came into use everywhere and rescued the +coal gas business from the destruction threatened by the electric light. +It was no longer necessary to enrich the gas with oil to make its flame +luminous, for a cheaper fuel gas such as is used for a gas stove will +give, with a mantle, a fine white light of much higher candle power than +the ordinary gas jet. The mantles are knit in narrow cylinders on +machines, cut off at suitable lengths, soaked in a solution of the salts +of the rare earths and dried. Artificial silk (viscose) has been found +better than cotton thread for the mantles, for it is solid, not hollow, +more uniform in quality and continuous instead of being broken up into +one-inch fibers. There is a great deal of difference in the quality of +these mantles, as every one who has used them knows. Some that give a +bright glow at first with the gas-cock only half open will soon break up +or grow dull and require more gas to get any kind of a light out of +them. Others will last long and grow better to the last. Slight +impurities in the earths or the gas will speedily spoil the light. The +best results are obtained from a mixture of 99 parts thoria and 1 part +ceria. It is the ceria that gives the light, yet a little more of it +will lower the luminosity. + +The non-chemical reader is apt to be confused by the strange names and +their varied terminations, but he need not be when he learns that the +new metals are given names ending in _-um_, such as sodium, cerium, +thorium, and that their oxides (compounds with oxygen, the earths) are +given the termination _-a_, like soda, ceria, thoria. So when he sees a +name ending in _-um_ let him picture to himself a metal, any metal since +they mostly look alike, lead or silver, for example. And when he comes +across a name ending in _-a_ he may imagine a white powder like lime. +Thorium, for instance, is, as its name implies, a metal named after the +thunder god Thor, to whom we dedicate one day in each week, Thursday. +Cerium gets its name from the Roman goddess of agriculture by way of the +asteroid. + +The chief sources of the material for the Welsbach burners is monazite, +a glittering yellow sand composed of phosphate of cerium with some 5 per +cent. of thorium. In 1916 the United States imported 2,500,000 pounds of +monazite from Brazil and India, most of which used to go to Germany. In +1895 we got over a million and a half pounds from the Carolinas, but the +foreign sand is richer and cheaper. The price of the salts of the rare +metals fluctuates wildly. In 1895 thorium nitrate sold at $200 a pound; +in 1913 it fell to $2.60, and in 1916 it rose to $8. + +Since the monazite contains more cerium than thorium and the mantles +made from it contain more thorium than cerium, there is a superfluity of +cerium. The manufacturers give away a pound of cerium salts with every +purchase of a hundred pounds of thorium salts. It annoyed Welsbach to +see the cerium residues thrown away and accumulating around his mantle +factory, so he set out to find some use for it. He reduced the mixed +earths to a metallic form and found that it gave off a shower of sparks +when scratched. An alloy of cerium with 30 or 35 per cent. of iron +proved the best and was put on the market in the form of automatic +lighters. A big business was soon built up in Austria on the basis of +this obscure chemical element rescued from the dump-heap. The sale of +the cerite lighters in France threatened to upset the finances of the +republic, which derived large revenue from its monopoly of match-making, +so the French Government imposed a tax upon every man who carried one. +American tourists who bought these lighters in Germany used to be much +annoyed at being held up on the French frontier and compelled to take +out a license. During the war the cerium sparklers were much used in the +trenches for lighting cigarettes, but--as those who have seen "The +Better 'Ole" will know--they sometimes fail to strike fire. Auer-metal +or cerium-iron alloy was used in munitions to ignite hand grenades and +to blazon the flight of trailer shells. There are many other pyrophoric +(light-producing) alloys, including steel, which our ancestors used with +flint before matches and percussion caps were invented. + +There are more than fifty metals known and not half of them have come +into common use, so there is still plenty of room for the expansion of +the science of metallurgy. If the reader has not forgotten his +arithmetic of permutations he can calculate how many different alloys +may be formed by varying the combinations and proportions of these +fifty. We have seen how quickly elements formerly known only to +chemists--and to some of them known only by name--have become +indispensable in our daily life. Any one of those still unutilized may +be found to have peculiar properties that fit it for filling a long +unfelt want in modern civilization. + +Who, for instance, will find a use for gallium, the metal of France? It +was described in 1869 by Mendeleef in advance of its advent and has been +known in person since 1875, but has not yet been set to work. It is +such a remarkable metal that it must be good for something. If you saw +it in a museum case on a cold day you might take it to be a piece of +aluminum, but if the curator let you hold it in your hand--which he +won't--it would melt and run over the floor like mercury. The melting +point is 87 deg. Fahr. It might be used in thermometers for measuring +temperatures above the boiling point of mercury were it not for the +peculiar fact that gallium wets glass so it sticks to the side of the +tube instead of forming a clear convex curve on top like mercury. + +Then there is columbium, the American metal. It is strange that an +element named after Columbia should prove so impractical. Columbium is a +metal closely resembling tantalum and tantalum found a use as electric +light filaments. A columbium lamp should appeal to our patriotism. + +The so-called "rare elements" are really abundant enough considering the +earth's crust as a whole, though they are so thinly scattered that they +are usually overlooked and hard to extract. But whenever one of them is +found valuable it is soon found available. A systematic search generally +reveals it somewhere in sufficient quantity to be worked. Who, then, +will be the first to discover a use for indium, germanium, terbium, +thulium, lanthanum, neodymium, scandium, samarium and others as unknown +to us as tungsten was to our fathers? + +As evidence of the statement that it does not matter how rare an element +may be it will come into common use if it is found to be commonly +useful, we may refer to radium. A good rich specimen of radium ore, +pitchblende, may contain as much, as one part in 4,000,000. Madame +Curie, the brilliant Polish Parisian, had to work for years before she +could prove to the world that such an element existed and for years +afterwards before she could get the metal out. Yet now we can all afford +a bit of radium to light up our watch dials in the dark. The amount +needed for this is infinitesimal. If it were more it would scorch our +skins, for radium is an element in eruption. The atom throws off +corpuscles at intervals as a Roman candle throws off blazing balls. Some +of these particles, the alpha rays, are atoms of another element, +helium, charged with positive electricity and are ejected with a +velocity of 18,000 miles a second. Some of them, the beta rays, are +negative electrons, only about one seven-thousandth the size of the +others, but are ejected with almost the speed of light, 186,000 miles a +second. If one of the alpha projectiles strikes a slice of zinc sulfide +it makes a splash of light big enough to be seen with a microscope, so +we can now follow the flight of a single atom. The luminous watch dials +consist of a coating of zinc sulfide under continual bombardment by the +radium projectiles. Sir William Crookes invented this radium light +apparatus and called it a "spinthariscope," which is Greek for +"spark-seer." + +Evidently if radium is so wasteful of its substance it cannot last +forever nor could it have forever existed. The elements then ate not +necessarily eternal and immutable, as used to be supposed. They have a +natural length of life; they are born and die and propagate, at least +some of them do. Radium, for instance, is the offspring of ionium, +which is the great-great-grandson of uranium, the heaviest of known +elements. Putting this chemical genealogy into biblical language we +might say: Uranium lived 5,000,000,000 years and begot Uranium X1, which +lived 24.6 days and begot Uranium X2, which lived 69 seconds and begot +Uranium 2, which lived 2,000,000 years and begot Ionium, which lived +200,000 years and begot Radium, which lived 1850 years and begot Niton, +which lived 3.85 days and begot Radium A, which lived 3 minutes and +begot Radium B, which lived 26.8 minutes and begot Radium C, which lived +19.5 minutes and begot Radium D, which lived 12 years and begot Radium +E, which lived 5 days and begot Polonium, which lived 136 days and begot +Lead. + +The figures I have given are the times when half the parent substance +has gone over into the next generation. It will be seen that the chemist +is even more liberal in his allowance of longevity than was Moses with +the patriarchs. It appears from the above that half of the radium in any +given specimen will be transformed in about 2000 years. Half of what is +left will disappear in the next 2000 years, half of that in the next +2000 and so on. The reader can figure out for himself when it will all +be gone. He will then have the answer to the old Eleatic conundrum of +when Achilles will overtake the tortoise. But we may say that after +100,000 years there would not be left any radium worth mentioning, or in +other words practically all the radium now in existence is younger than +the human race. The lead that is found in uranium and has presumably +descended from uranium, behaves like other lead but is lighter. Its +atomic weight is only 206, while ordinary lead weighs 207. It appears +then that the same chemical element may have different atomic weights +according to its ancestry, while on the other hand different chemical +elements may have the same atomic weight. This would have seemed +shocking heresy to the chemists of the last century, who prided +themselves on the immutability of the elements and did not take into +consideration their past life or heredity. The study of these +radioactive elements has led to a new atomic theory. I suppose most of +us in our youth used to imagine the atom as a little round hard ball, +but now it is conceived as a sort of solar system with an +electropositive nucleus acting as the sun and negative electrons +revolving around it like the planets. The number of free positive +electrons in the nucleus varies from one in hydrogen to 92 in uranium. +This leaves room for 92 possible elements and of these all but six are +more or less certainly known and definitely placed in the scheme. The +atom of uranium, weighing 238 times the atom of hydrogen, is the +heaviest known and therefore the ultimate limit of the elements, though +it is possible that elements may be found beyond it just as the planet +Neptune was discovered outside the orbit of Uranus. Considering the +position of uranium and its numerous progeny as mentioned above, it is +quite appropriate that this element should bear the name of the father +of all the gods. + +In these radioactive elements we have come upon sources of energy such +as was never dreamed of in our philosophy. The most striking peculiarity +of radium is that it is always a little warmer than its surroundings, no +matter how warm these may be. Slowly, spontaneously and continuously, +it decomposes and we know no way of hastening or of checking it. Whether +it is cooled in liquefied air or heated to its melting point the change +goes on just the same. An ounce of radium salt will give out enough heat +in one hour to melt an ounce of ice and in the next hour will raise this +water to the boiling point, and so on again and again without cessation +for years, a fire without fuel, a realization of the philosopher's lamp +that the alchemists sought in vain. The total energy so emitted is +millions of times greater than that produced by any chemical combination +such as the union of oxygen and hydrogen to form water. From the heavy +white salt there is continually rising a faint fire-mist like the +will-o'-the-wisp over a swamp. This gas is known as the emanation or +niton, "the shining one." A pound of niton would give off energy at the +rate of 23,000 horsepower; fine stuff to run a steamer, one would think, +but we must remember that it does not last. By the sixth day the power +would have fallen off by half. Besides, no one would dare to serve as +engineer, for the radiation will rot away the flesh of a living man who +comes near it, causing gnawing ulcers or curing them. It will not only +break down the complex and delicate molecules of organic matter but will +attack the atom itself, changing, it is believed, one element into +another, again the fulfilment of a dream of the alchemists. And its +rays, unseen and unfelt by us, are yet strong enough to penetrate an +armorplate and photograph what is behind it. + +But radium is not the most mysterious of the elements but the least so. +It is giving out the secret that the other elements have kept. It +suggests to us that all the other elements in proportion to their weight +have concealed within them similar stores of energy. Astronomers have +long dazzled our imaginations by calculating the horsepower of the +world, making us feel cheap in talking about our steam engines and +dynamos when a minutest fraction of the waste dynamic energy of the +solar system would make us all as rich as millionaires. But the heavenly +bodies are too big for us to utilize in this practical fashion. + +And now the chemists have become as exasperating as the astronomers, for +they give us a glimpse of incalculable wealth in the meanest substance. +For wealth is measured by the available energy of the world, and if a +few ounces of anything would drive an engine or manufacture nitrogenous +fertilizer from the air all our troubles would be over. Kipling in his +sketch, "With the Night Mail," and Wells in his novel, "The World Set +Free," stretched their imaginations in trying to tell us what it would +mean to have command of this power, but they are a little hazy in their +descriptions of the machinery by which it is utilized. The atom is as +much beyond our reach as the moon. We cannot rob its vault of the +treasure. + + + + +READING REFERENCES + + +The foregoing pages will not have achieved their aim unless their +readers have become sufficiently interested in the developments of +industrial chemistry to desire to pursue the subject further in some of +its branches. Assuming such interest has been aroused, I am giving below +a few references to books and articles which may serve to set the reader +upon the right track for additional information. To follow the rapid +progress of applied science it is necessary to read continuously such +periodicals as the _Journal of Industrial and Engineering Chemistry_ +(New York), _Metallurgical and Chemical Engineering_ (New York), +_Journal of the Society of Chemical Industry_ (London), _Chemical +Abstracts_ (published by the American Chemical Society, Easton, Pa.), +and the various journals devoted to special trades. The reader may need +to be reminded that the United States Government publishes for free +distribution or at low price annual volumes or special reports dealing +with science and industry. Among these may be mentioned "Yearbook of the +Department of Agriculture"; "Mineral Resources of the United States," +published by the United States Geological Survey in two annual volumes, +Vol. I on the metals and Vol. II on the non-metals; the "Annual Report +of the Smithsonian Institution," containing selected articles on pure +and applied science; the daily "Commerce Reports" and special bulletins +of Department of Commerce. Write for lists of publications of these +departments. + +The following books on industrial chemistry in general are recommended +for reading and reference: "The Chemistry of Commerce" and "Some +Chemical Problems of To-Day" by Robert Kennedy Duncan (Harpers, N.Y.), +"Modern Chemistry and Its Wonders" by Martin (Van Nostrand), "Chemical +Discovery and Invention in the Twentieth Century" by Sir William A. +Tilden (Dutton, N.Y.), "Discoveries and Inventions of the Twentieth +Century" by Edward Cressy (Dutton), "Industrial Chemistry" by Allen +Rogers (Van Nostrand). + +"Everyman's Chemistry" by Ellwood Hendrick (Harpers, Modern Science +Series) is written in a lively style and assumes no previous knowledge +of chemistry from the reader. The chapters on cellulose, gums, sugars +and oils are particularly interesting. "Chemistry of Familiar Things" by +S.S. Sadtler (Lippincott) is both comprehensive and comprehensible. + +The following are intended for young readers but are not to be despised +by their elders who may wish to start in on an easy up-grade: "Chemistry +of Common Things" (Allyn & Bacon, Boston) is a popular high school +text-book but differing from most text-books in being readable and +attractive. Its descriptions of industrial processes are brief but +clear. The "Achievements of Chemical Science" by James C. Philip +(Macmillan) is a handy little book, easy reading for pupils. +"Introduction to the Study of Science" by W.P. Smith and E.G. Jewett +(Macmillan) touches upon chemical topics in a simple way. + +On the history of commerce and the effect of inventions on society the +following titles may be suggested: "Outlines of Industrial History" by +E. Cressy (Macmillan); "The Origin of Invention," a study of primitive +industry, by O.T. Mason (Scribner); "The Romance of Commerce" by Gordon +Selbridge (Lane); "Industrial and Commercial Geography" or "Commerce and +Industry" by J. Russell Smith (Holt); "Handbook of Commercial Geography" +by G.G. Chisholm (Longmans). + +The newer theories of chemistry and the constitution of the atom are +explained in "The Realities of Modern Science" by John Mills +(Macmillan), and "The Electron" by R.A. Millikan (University of Chicago +Press), but both require a knowledge of mathematics. The little book on +"Matter and Energy" by Frederick Soddy (Holt) is better adapted to the +general reader. The most recent text-book is the "Introduction to +General Chemistry" by H.N. McCoy and E.M. Terry. (Chicago, 1919.) + + +CHAPTER II + +The reader who may be interested in following up this subject will find +references to all the literature in the summary by Helen R. Hosmer, of +the Research Laboratory of the General Electric Company, in the _Journal +of Industrial and Engineering Chemistry_, New York, for April, 1917. +Bucher's paper may be found in the same journal for March, and the issue +for September contains a full report of the action of U.S. Government +and a comparison of the various processes. Send fifteen cents to the +U.S. Department of Commerce (or to the nearest custom house) for +Bulletin No. 52, Special Agents Series on "Utilization of Atmospheric +Nitrogen" by T.H. Norton. The Smithsonian Institution of Washington has +issued a pamphlet on "Sources of Nitrogen Compounds in the United +States." In the 1913 report of the Smithsonian Institution there are two +fine articles on this subject: "The Manufacture of Nitrates from the +Atmosphere" and "The Distribution of Mankind," which discusses Sir +William Crookes' prediction of the exhaustion of wheat land. The D. Van +Nostrand Co., New York, publishes a monograph on "Fixation of +Atmospheric Nitrogen" by J. Knox, also "TNT and Other Nitrotoluenes" by +G.C. Smith. The American Cyanamid Company, New York, gives out some +attractive literature on their process. + +"American Munitions 1917-1918," the report of Benedict Crowell, Director +of Munitions, to the Secretary of War, gives a fully illustrated +account of the manufacture of arms, explosives and toxic gases. Our war +experience in the "Oxidation of Ammonia" is told by C.L. Parsons in +_Journal of Industrial and Engineering Chemistry_, June, 1919, and +various other articles on the government munition work appeared in the +same journal in the first half of 1919. "The Muscle Shoals Nitrate +Plant" in _Chemical and Metallurgical Engineering_, January, 1919. + + +CHAPTER III + +The Department of Agriculture or your congressman will send you +literature on the production and use of fertilizers. From your state +agricultural experiment station you can procure information as to local +needs and products. Consult the articles on potash salts and phosphate +rock in the latest volume of "Mineral Resources of the United States," +Part II Non-Metals (published free by the U.S. Geological Survey). Also +consult the latest Yearbook of the Department of Agriculture. For +self-instruction, problems and experiments get "Extension Course in +Soils," Bulletin No. 355, U.S. Dept. of Agric. A list of all government +publications on "Soil and Fertilizers" is sent free by Superintendent of +Documents, Washington. The _Journal of Industrial and Engineering +Chemistry_ for July, 1917, publishes an article by W.C. Ebaugh on +"Potash and a World Emergency," and various articles on American sources +of potash appeared in the same _Journal_ October, 1918, and February, +1918. Bulletin 102, Part 2, of the United States National Museum +contains an interpretation of the fertilizer situation in 1917 by J.E. +Poque. On new potash deposits in Alsace and elsewhere see _Scientific +American Supplement_, September 14, 1918. + + +CHAPTER IV + +Send ten cents to the Department of Commerce, Washington, for "Dyestuffs +for American Textile and Other Industries," by Thomas H. Norton, +Special Agents' Series, No. 96. A more technical bulletin by the same +author is "Artificial Dyestuffs Used in the United States," Special +Agents' Series, No. 121, thirty cents. "Dyestuff Situation in U.S.," +Special Agents' Series, No. 111, five cents. "Coal-Tar Products," by +H.G. Porter, Technical Paper 89, Bureau of Mines, Department of the +Interior, five cents. "Wealth in Waste," by Waldemar Kaempfert, +_McClure's_, April, 1917. "The Evolution of Artificial Dyestuffs," by +Thomas H. Norton, _Scientific American_, July 21, 1917. "Germany's +Commercial Preparedness for Peace," by James Armstrong, _Scientific +American_, January 29, 1916. "The Conquest of Commerce" and "American +Made," by Edwin E. Slosson in _The Independent_ of September 6 and +October 11, 1915. The H. Koppers Company, Pittsburgh, give out an +illustrated pamphlet on their "By-Product Coke and Gas Ovens." The +addresses delivered during the war on "The Aniline Color, Dyestuff and +Chemical Conditions," by I.F. Stone, president of the National Aniline +and Chemical Company, have been collected in a volume by the author. For +"Dyestuffs as Medicinal Agents" by G. Heyl, see _Color Trade Journal_, +vol. 4, p. 73, 1919. "The Chemistry of Synthetic Drugs" by Percy May, +and "Color in Relation to Chemical Constitution" by E.R. Watson are +published in Longmans' "Monographs on Industrial Chemistry." "Enemy +Property in the United States" by A. Mitchell Palmer in _Saturday +Evening Post_, July 19, 1919, tells of how Germany monopolized chemical +industry. "The Carbonization of Coal" by V.B. Lewis (Van Nostrand, +1912). "Research in the Tar Dye Industry" by B.C. Hesse in _Journal of +Industrial and Engineering Chemistry_, September, 1916. + +Kekule tells how he discovered the constitution of benzene in the +_Berichte der Deutschen chemischen Gesellschaft_, V. XXIII, I, p. 1306. +I have quoted it with some other instances of dream discoveries in _The +Independent_ of Jan. 26, 1918. Even this innocent scientific vision has +not escaped the foul touch of the Freudians. Dr. Alfred Robitsek in +"Symbolisches Denken in der chemischen Forschung," _Imago_, V. I, p. 83, +has deduced from it that Kekule was morally guilty of the crime of +OEdipus as well as minor misdemeanors. + + +CHAPTER V + +Read up on the methods of extracting perfumes from flowers in any +encyclopedia or in Duncan's "Chemistry of Commerce" or Tilden's +"Chemical Discovery in the Twentieth Century" or Rogers' "Industrial +Chemistry." + +The pamphlet containing a synopsis of the lectures by the late Alois von +Isakovics on "Synthetic Perfumes and Flavors," published by the Synfleur +Scientific Laboratories, Monticello, New York, is immensely interesting. +Van Dyk & Co., New York, issue a pamphlet on the composition of oil of +rose. Gildemeister's "The Volatile Oils" is excellent on the history of +the subject. Walter's "Manual for the Essence Industry" (Wiley) gives +methods and recipes. Parry's "Chemistry of Essential Oils and Artificial +Perfumes," 1918 edition. "Chemistry and Odoriferous Bodies Since 1914" +by G. Satie in _Chemie et Industrie_, vol. II, p. 271, 393. "Odor and +Chemical Constitution," _Chemical Abstracts_, 1917, p. 3171 and _Journal +of Society for Chemical Industry_, v. 36, p. 942. + + +CHAPTER VI + +The bulletin on "By-Products of the Lumber Industry" by H.K. Benson +(published by Department of Commerce, Washington, 10 cents) contains a +description of paper-making and wood distillation. There is a good +article on cellulose products by H.S. Mork in _Journal of the Franklin +Institute_, September, 1917, and in _Paper_, September 26, 1917. The +Government Forest Products Laboratory at Madison, Wisconsin, publishes +technical papers on distillation of wood, etc. The Forest Service of the +U.S. Department of Agriculture is the chief source of information on +forestry. The standard authority is Cross and Bevans' "Cellulose." For +the acetates see the eighth volume of Worden's "Technology of the +Cellulose Esters." + + +CHAPTER VII + +The speeches made when Hyatt was awarded the Perkin medal by the +American Chemical Society for the discovery of celluloid may be found in +the _Journal of the Society of Chemical Industry_ for 1914, p. 225. In +1916 Baekeland received the same medal, and the proceedings are reported +in the same _Journal_, v. 35, p. 285. + +A comprehensive technical paper with bibliography on "Synthetic Resins" +by L.V. Redman appeared in the _Journal of Industrial and Engineering +Chemistry_, January, 1914. The controversy over patent rights may be +followed in the same _Journal_, v. 8 (1915), p. 1171, and v. 9 (1916), +p. 207. The "Effects of Heat on Celluloid" have been examined by the +Bureau of Standards, Washington (Technological Paper No. 98), abstract +in _Scientific American Supplement_, June 29, 1918. + +For casein see Tague's article in Rogers' "Industrial Chemistry" (Van +Nostrand). See also Worden's "Nitrocellulose Industry" and "Technology +of the Cellulose Esters" (Van Nostrand); Hodgson's "Celluloid" and Cross +and Bevan's "Cellulose." + +For references to recent research and new patent specifications on +artificial plastics, resins, rubber, leather, wood, etc., see the +current numbers of _Chemical Abstracts_ (Easton, Pa.) and such journals +as the _India Rubber Journal, Paper, Textile World, Leather World_ and +_Journal of American Leather Chemical Association._ + +The General Bakelite Company, New York, the Redmanol Products Company, +Chicago, the Condensite Company, Bloomfield, N.J., the Arlington +Company, New York (handling pyralin), give out advertising literature +regarding their respective products. + + +CHAPTER VIII + +Sir William Tilden's "Chemical Discovery and Invention in the Twentieth +Century" (E.P. Dutton & Co.) contains a readable chapter on rubber with +references to his own discovery. The "Wonder Book of Rubber," issued by +the B.F. Goodrich Rubber Company, Akron, Ohio, gives an interesting +account of their industry. Iles: "Leading American Inventors" (Henry +Holt & Co.) contains a life of Goodyear, the discoverer of +vulcanization. Potts: "Chemistry of the Rubber Industry, 1912." The +Rubber Industry: Report of the International Rubber Congress, 1914. +Pond: "Review of Pioneer Work in Rubber Synthesis" in _Journal of the +American Chemical Society_, 1914. Bang: "Synthetic Rubber" in +_Metallurgical and Chemical Engineering_, May 1, 1917. Castellan: +"L'Industrie caoutchouciere," doctor's thesis, University of Paris, +1915. The _India Rubber World_, New York, all numbers, especially "What +I Saw in the Philippines," by the Editor, 1917. Pearson: "Production of +Guayule Rubber," _Commerce Reports_, 1918, and _India Rubber World_, +1919. "Historical Sketch of Chemistry of Rubber" by S.C. Bradford in +_Science Progress_, v. II, p. 1. + + +CHAPTER IX + +"The Cane Sugar Industry" (Bulletin No. 53, Miscellaneous Series, +Department of Commerce, 50 cents) gives agricultural and manufacturing +costs in Hawaii, Porto Rico, Louisiana and Cuba. + +"Sugar and Its Value as Food," by Mary Hinman Abel. (Farmer's Bulletin +No. 535, Department of Agriculture, free.) + +"Production of Sugar in the United States and Foreign Countries," by +Perry Elliott. (Department of Agriculture, 10 cents.) + +"Conditions in the Sugar Market January to October, 1917," a pamphlet +published by the American Sugar Refining Company, 117 Wall Street, New +York, gives an admirable survey of the present situation as seen by the +refiners. + +"Cuban Cane Sugar," by Robert Wiles, 1916 (Indianapolis: Bobbs-Merrill +Co., 75 cents), an attractive little book in simple language. + +"The World's Cane Sugar Industry, Past and Present," by H.C.P. Geering. + +"The Story of Sugar," by Prof. G.T. Surface of Yale (Appleton, 1910). A +very interesting and reliable book. + +The "Digestibility of Glucose" is discussed in _Journal of Industrial +and Engineering Chemistry_, August, 1917. "Utilization of Beet Molasses" +in _Metallurgical and Chemical Engineering_, April 5, 1917. + + +CHAPTER X + +"Maize," by Edward Alber (Bulletin of the Pan-American Union, January, +1915). + +"Glucose," by Geo. W. Rolfe _(Scientific American Supplement_, May 15 or +November 6, 1915, and in Boger's "Industrial Chemistry"). + +On making ethyl alcohol from wood, see Bulletin No. 110, Special Agents' +Series, Department of Commerce (10 cents), and an article by F.W. +Kressmann in _Metallurgical and Chemical Engineering_, July 15, 1916. On +the manufacture and uses of industrial alcohol the Department of +Agriculture has issued for free distribution Farmer's Bulletin 269 and +424, and Department Bulletin 182. + +On the "Utilization of Corn Cobs," see _Journal of Industrial and +Engineering Chemistry_, Nov., 1918. For John Winthrop's experiment, see +the same _Journal_, Jan., 1919. + + +CHAPTER XI + +President Scherer's "Cotton as a World Power" (Stokes, 1916) is a +fascinating volume that combines the history, science and politics of +the plant and does not ignore the poetry and legend. + +In the Yearbook of the Department of Agriculture for 1916 will be found +an interesting article by H.S. Bailey on "Some American Vegetable Oils" +(sold separate for five cents), also "The Peanut: A Great American Food" +by same author in the Yearbook of 1917. "The Soy Bean Industry" is +discussed in the same volume. See also: Thompson's "Cottonseed Products +and Their Competitors in Northern Europe" (Part I, Cake and Meal; Part +II, Edible Oils. Department of Commerce, 10 cents each). "Production and +Conservation of Fats and Oils in the United States" (Bulletin No. 769, +1919, U.S. Dept. of Agriculture). "Cottonseed Meal for Feeding Cattle" +(U.S. Department of Agriculture, Farmer's Bulletin 655, free). +"Cottonseed Industry in Foreign Countries," by T.H. Norton, 1915 +(Department of Commerce, 10 cents). "Cottonseed Products" in _Journal of +the Society of Chemical Industry_, July 16, 1917, and Baskerville's +article in the same journal (1915, vol. 7, p. 277). Dunstan's "Oil Seeds +and Feeding Cakes," a volume on British problems since the war. Ellis's +"The Hydrogenation of Oils" (Van Nostrand, 1914). Copeland's "The +Coconut" (Macmillan). Barrett's "The Philippine Coconut Industry" +(Bulletin No. 25, Philippine Bureau of Agriculture). "Coconuts, the +Consols of the East" by Smith and Pope (London). "All About Coconuts" by +Belfort and Hoyer (London). Numerous articles on copra and other oils +appear in _U.S. Commerce Reports_ and _Philippine Journal of Science_. +"The World Wide Search for Oils" in _The Americas_ (National City Bank, +N.Y.). "Modern Margarine Technology" by W. Clayton in _Journal Society +of Chemical Industry_, Dec. 5, 1917; also see _Scientific_ _American +Supplement_, Sept. 21, 1918. A court decision on the patent rights of +hydrogenation is given in _Journal of Industrial and Engineering +Chemistry_ for December, 1917. The standard work on the whole subject is +Lewkowitsch's "Chemical Technology of Oils, Fats and Waxes" (3 vols., +Macmillan, 1915). + + +CHAPTER XII + +A full account of the development of the American Warfare Service has +been published in the _Journal of Industrial and Engineering Chemistry_ +in the monthly issues from January to August, 1919, and an article on +the British service in the issue of April, 1918. See also Crowell's +Report on "America's Munitions," published by War Department. +_Scientific American_, March 29, 1919, contains several articles. A. +Russell Bond's "Inventions of the Great War" (Century) contains chapters +on poison gas and explosives. + +Lieutenant Colonel S.J.M. Auld, Chief Gas Officer of Sir Julian Byng's +army and a member of the British Military Mission to the United States, +has published a volume on "Gas and Flame in Modern Warfare" (George H. +Doran Co.). + + +CHAPTER XIII + +See chapter in Cressy's "Discoveries and Inventions of Twentieth +Century." "Oxy-Acetylene Welders," Bulletin No. 11, Federal Board of +Vocational Education, Washington, June, 1918, gives practical directions +for welding. _Reactions_, a quarterly published by Goldschmidt Thermit +Company, N.Y., reports latest achievements of aluminothermics. Provost +Smith's "Chemistry in America" (Appleton) tells of the experiments of +Robert Hare and other pioneers. "Applications of Electrolysis in +Chemical Industry" by A.F. Hall (Longmans). For recent work on +artificial diamonds see _Scientific American Supplement_, Dec. 8, 1917, +and August 24, 1918. On acetylene see "A Storehouse of Sleeping Energy" +by J.M. Morehead in _Scientific American_, January 27, 1917. + + +CHAPTER XIV + +Spring's "Non-Technical Talks on Iron and Steel" (Stokes) is a model of +popular science writing, clear, comprehensive and abundantly +illustrated. Tilden's "Chemical Discovery in the Twentieth Century" must +here again be referred to. The Encyclopedia Britannica is convenient for +reference on the various metals mentioned; see the article on "Lighting" +for the Welsbach burner. The annual "Mineral Resources of the United +States, Part I," contains articles on the newer metals by Frank W. Hess; +see "Tungsten" in the volume for 1914, also Bulletin No. 652, U.S. +Geological Survey, by same author. _Foote-Notes_, the house organ of the +Foote Mineral Company, Philadelphia, gives information on the rare +elements. Interesting advertising literature may be obtained from the +Titantium Alloy Manufacturing Company, Niagara Falls, N.Y.; Duriron +Castings Company, Dayton, O.; Buffalo Foundry and Machine Company, +Buffalo, N.Y., manufacturers of "Buflokast" acid-proof apparatus, and +similar concerns. The following additional references may be useful: +Stellite alloys in _Jour. Ind. & Eng. Chem._, v. 9, p. 974; Rossi's work +on titantium in same journal, Feb., 1918; Welsbach mantles in _Journal +Franklin Institute_, v. 14, p. 401, 585; pure alloys in _Trans. Amer. +Electro-Chemical Society_, v. 32, p. 269; molybdenum in _Engineering_, +1917, or _Scientific American Supplement_, Oct. 20, 1917; acid-resisting +iron in _Sc. Amer. Sup._, May 31, 1919; ferro-alloys in _Jour. Ind. & +Eng. Chem._, v. 10, p. 831; influence of vanadium, etc., on iron, in +_Met. Chem. Eng._, v. 15, p. 530; tungsten in _Engineering_, v. 104, p. +214. + + + + +INDEX + + Abrasives, 249-251 + Acetanilid, 87 + Acetone, 125, 154, 243, 245 + Acetylene, 30, 154, 240-248, 257, 307, 308 + Acheson, 249 + Air, liquefied, 33 + Alcohol, ethyl, 101, 102, 127, 174, 190-194, 242-244, 305 + methyl, 101, 102, 127, 191 + Aluminum, 31, 246-248, 255, 272, 284 + Ammonia, 27, 29, 31, 33, 56, 64, 250 + American dye industry, 82 + Aniline dyes, 60-92 + Antiseptics, 86, 87 + Argon, 16 + Art and nature, 8, 9, 170, 173 + Artificial silk, 116, 118, 119 + Aspirin, 84 + Atomic theory, 293-296, 299 + Aylesworth, 140 + + Baekeland, 137 + Baeyer, Adolf von, 77 + Bakelite, 138, 303 + Balata, 159 + Bauxite, 31 + Beet sugar, 165, 169, 305 + Benzene formula, 67, 301, 101 + Berkeley, 61 + Berthelot, 7, 94 + Birkeland-Eyde process, 26 + Bucher process, 32 + Butter, 201, 208 + + Calcium, 246, 253 + Calcium carbide, 30, 339 + Camphor, 100, 131 + Cane sugar, 164, 167, 177, 180, 305 + Carbolic acid, 18, 64, 84, 101, 102, 137 + Carborundum, 249-251 + Caro and Frank process, 30 + Casein, 142 + Castner, 246 + Catalyst, 28, 204 + Celluloid, 128-135, 302 + Cellulose, 110-127, 129, 137, 302 + Cellulose acetate, 118, 120, 302 + Cerium, 288-290 + Chemical warfare, 218-235, 307 + Chlorin, 224, 226, 250 + Chlorophyll, 267 + Chlorpicrin, 224, 226 + Chromicum, 278, 280 + Coal, distillation of, 60, 64, 70, 84, 301 + Coal tar colors, 60-92 + Cochineal, 79 + Coconut oil, 203, 211-215, 306 + Collodion, 117, 123, 130 + Cologne, eau de, 107 + Copra, 203, 211-215, 306 + Corn oil, 183, 305 + Cotton, 112, 120, 129, 197 + Cocain, 88 + Condensite, 141 + Cordite, 18, 19 + Corn products, 181-195, 305 + Coslett process, 273 + Cottonseed oil, 201 + Cowles, 248 + Creative chemistry, 7 + Crookes, Sir William, 292, 299 + Curie, Madame, 292 + Cyanamid, 30, 35, 299 + Cyanides, 32 + + Diamond, 259-261, 308 + Doyle, Sir Arthur Conan, 221 + Drugs, synthetic, 6, 84, 301 + Duisberg, 151 + Dyestuffs, 60-92 + + Edison, 84, 141 + Ehrlich, 86, 87 + Electric furnace, 236-262, 307 + + Fats, 196-217, 306 + Fertilizers, 37, 41, 43, 46, 300 + Flavors, synthetic, 93-109 + Food, synthetic, 94 + Formaldehyde, 136, 142 + Fruit flavors, synthetic, 99, 101 + + Galalith, 142 + Gas masks, 223, 226, 230, 231 + Gerhardt, 6, 7 + Glucose, 137, 184-189, 194, 305 + Glycerin, 194, 203 + Goldschmidt, 256 + Goodyear, 161 + Graphite, 258 + Guayule, 159, 304 + Guncotton, 17, 117, 125, 130 + Gunpowder, 14, 15, 22, 234 + Gutta percha, 159 + + Haber process, 27, 28 + Hall, C.H., 247 + Hare, Robert, 237, 245, 307 + Harries, 149 + Helium, 236 + Hesse, 70, 72, 90 + Hofmann, 72, 80 + Huxley, 10 + Hyatt, 128, 129, 303 + Hydrogen, 253-255 + Hydrogenation of oils, 202-205, 306 + + Indigo, 76, 79 + Iron, 236, 253, 262-270, 308 + Isoprene, 136, 146, 149, 150, 154 + + Kelp products, 53, 142 + Kekule's dream, 66, 301 + + Lard substitutes, 209 + Lavoisier, 6 + Leather substitutes, 124 + Leucite, 53 + Liebig, 38 + Linseed oil, 202, 205, 270 + + Magnesium, 283 + Maize products, 181-196, 305 + Manganese, 278 + Margarin, 207-212, 307 + Mauve, discovery of, 74 + Mendeleef, 285, 291 + Mercerized cotton, 115 + Moissan, 259 + Molybdenum, 283, 308 + Munition manufacture in U.S., 33, 224, 299, 307 + Mushet, 279 + Musk, synthetic, 96, 97, 106 + Mustard gas, 224, 227-229 + + Naphthalene, 4, 142, 154 + Nature and art, 8-13, 118, 122, 133 + Nitrates, Chilean, 22, 24, 30, 36 + Nitric acid derivatives, 20 + Nitrocellulose, 17, 117 + Nitrogen, in explosives, 14, 16, 117, 299 + fixation, 24, 25, 29, 299 + Nitro-glycerin, 18, 117, 214 + Nobel, 18, 117 + + Oils, 196-217, 306 + Oleomargarin, 207-212, 307 + Orange blossoms, 99, 100 + Osmium, 28 + Ostwald, 29, 55 + Oxy-hydrogen blowpipe, 246 + + Paper, 111, 132 + Parker process, 273 + Peanut oil, 206, 211, 214, 306 + Perfumery, Art of, 103-108 + Perfumes, synthetic, 93-109, 302 + Perkin, W.H., 148 + Perkin, Sir William, 72, 80, 102 + Pharmaceutical chemistry, 6, 85-88 + Phenol, 18, 64, 84, 101, 102, 137 + Phonograph records, 84, 141 + Phosphates, 56-59 + Phosgene, 224, 225 + Photographic developers, 88 + Picric acid, 18, 84, 85, 226 + Platinum, 28, 278, 280, 284, 286 + Plastics, synthetic, 128-143 + Pneumatic tires, 162 + Poisonous gases in warfare, 218-235, 307 + Potash, 37, 45-56, 300 + Priestley, 150, 160 + Purple, royal, 75, 79 + Pyralin, 132, 133 + Pyrophoric alloys, 290 + Pyroxylin, 17, 127, 125, 130 + + Radium, 291, 295 + Rare earths, 286-288, 308 + Redmanol, 140 + Remsen, Ira, 178 + Refractories, 251-252 + Resins, synthetic, 135-143 + Rose perfume, 93, 96, 97, 99, 105 + Rubber, natural, 155-161, 304 + synthetic, 136, 145-163, 304 + Rumford, Count, 160 + Rust, protection from, 262-275 + + Saccharin, 178, 179 + Salicylic acid, 88, 101 + Saltpeter, Chilean, 22, 30, 36, 42 + Schoop process, 272 + Serpek process, 31 + Silicon, 249, 253 + Smell, sense of, 97, 98, 103, 109 + Smith, Provost, 237, 245, 307 + Smokeless powder, 15 + Sodium, 148, 238, 247 + Soil chemistry, 38, 39 + Soy bean, 142, 211, 217, 306 + Starch, 137, 184, 189, 190 + Stassfort salts, 47, 49, 55 + Stellites, 280, 308 + Sugar, 164-180, 304 + Sulfuric acid, 57 + + Tantalum, 282 + Terpenes, 100, 154 + Textile industry, 5, 112, 121, 300 + Thermit, 256 + Thermodynamics, Second law of, 145 + Three periods of progress, 3 + Tin plating, 271 + Tilden, 146, 298 + Titanium, 278, 308 + TNT, 19, 21, 84, 299 + Trinitrotoluol, 19, 21, 84, 299 + Tropics, value of, 96, 156, 165, 196, 206, 213, 216 + Tungsten, 257, 277, 281, 308 + + Uranium, 28 + + Vanadium, 277, 280, 308 + Vanillin, 103 + Violet perfume, 100 + Viscose, 116 + Vitamines, 211 + Vulcanization, 161 + + Welding, 256 + Welsbach burner, 287-289, 308 + Wheat problem, 43, 299 + Wood, distillation of, 126, 127 + Wood pulp, 112, 120, 303 + + Ypres, Use of gases at, 221 + + Zinc plating, 271 + + + + +_Once a Slosson Reader_ + +_Always a Slosson Fan_ + +JUST PUBLISHED + +CHATS ON SCIENCE + +By E.E. SLOSSON + +Author of "Creative Chemistry," etc. + + +Dr. Slosson is nothing short of a prodigy. He is a triple-starred +scientist man who can bring down the highest flying scientific fact and +tame it so that any of us can live with it and sometimes even love it. +He can make a fairy tale out of coal-tar dyes and a laboratory into a +joyful playhouse while it continues functioning gloriously as a +laboratory. But to readers of "Creative Chemistry" it is wasting time to +talk about Dr. Slosson's style. + +"Chats On Science," which has just been published, is made up of +eighty-five brief chapters or sections or periods, each complete in +itself, dealing with a gorgeous variety of subjects. They go from +Popover Stars to Soda Water, from How Old Is Disease to Einstein in +Words of One Syllable. The reader can begin anywhere, but when he begins +he will ultimately read the entire series. It is good science and good +reading. It contains some of the best writing Dr. Slosson has ever done. + +The Boston Transcript says: "These 'Chats' are even more fascinating, +were that possible, than 'Creative Chemistry.' They are more marvelous +than the most marvelous of fairy tales ... Even an adequate review could +give little idea of the treasures of modern scientific knowledge 'Chats +on Science' contains ... Dr. Slosson has, besides rare scientific +knowledge, that gift of the gods--imagination." + + * * * * * + +("Chats on Science" by E.E. Slosson is published by The Century Company, +353 Fourth Avenue, New York City. It is sold for $2.00 at all +bookstores, or it may be ordered from the publisher.) + + +FOOTNOTES: + +[1] I am quoting mostly Unstead's figures from the _Geographical +Journal_ of 1913. See also Dickson's "The Distribution of Mankind," in +Smithsonian Report, 1913. + +[2] United States Abstract of Census of Manufactures, 1914, p. 34. + +[3] United States Department of Agriculture, Bulletin No. 505. + + + +***END OF THE PROJECT GUTENBERG EBOOK CREATIVE CHEMISTRY*** + + +******* This file should be named 17149.txt or 17149.zip ******* + + +This and all associated files of various formats will be found in: +https://www.gutenberg.org/dirs/1/7/1/4/17149 + + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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